WorldWideScience

Sample records for processed drill cuttings

  1. In-process and post-process measurements of drill wear for control of the drilling process

    Science.gov (United States)

    Liu, Tien-I.; Liu, George; Gao, Zhiyu

    2011-12-01

    Optical inspection was used in this research for the post-process measurements of drill wear. A precision toolmakers" microscope was used. Indirect index, cutting force, is used for in-process drill wear measurements. Using in-process measurements to estimate the drill wear for control purpose can decrease the operation cost and enhance the product quality and safety. The challenge is to correlate the in-process cutting force measurements with the post-process optical inspection of drill wear. To find the most important feature, the energy principle was used in this research. It is necessary to select only the cutting force feature which shows the highest sensitivity to drill wear. The best feature selected is the peak of torque in the drilling process. Neuro-fuzzy systems were used for correlation purposes. The Adaptive-Network-Based Fuzzy Inference System (ANFIS) can construct fuzzy rules with membership functions to generate an input-output pair. A 1x6 ANFIS architecture with product of sigmoid membership functions can in-process measure the drill wear with an error as low as 0.15%. This is extremely important for control of the drilling process. Furthermore, the measurement of drill wear was performed under different drilling conditions. This shows that ANFIS has the capability of generalization.

  2. Drilling subsurface wellbores with cutting structures

    Science.gov (United States)

    Mansure, Arthur James; Guimerans, Rosalvina Ramona

    2010-11-30

    A system for forming a wellbore includes a drill tubular. A drill bit is coupled to the drill tubular. One or more cutting structures are coupled to the drill tubular above the drill bit. The cutting structures remove at least a portion of formation that extends into the wellbore formed by the drill bit.

  3. REQUIREMENTS FOR DRILLING CUTTINGS AND EARTH-BASED BUILDING MATERIALS

    Directory of Open Access Journals (Sweden)

    Chertes Konstantin L'vovich

    2017-08-01

    Full Text Available In this article, the problem of utilization of drilling cuttings by means of scavenging, is researched. The product received could be used for the restoration of lands disturbed during construction and economic activities. When assessing technogenic formations, the binary approach was used, as a system of two components. The purpose of the study is to assess the state and possibility of utilizing drilling cuttings as raw materials in order to produce technogenic building materials; to study the effect of the degree of homogeneity of initial mixtures based on drilling cuttings, on kinetics of their hardening which leads to obtaining final products for various applications . As a result of research, relations of hardening and subsequent strengthening of slurry-cement mixtures were obtained; the plan of the process area for treatment of drilling cuttings is presented on the spot of demolished drilling pit.

  4. Stabilization/solidification of synthetic Nigerian drill cuttings | Opete ...

    African Journals Online (AJOL)

    Stabilization/solidification of synthetic Nigerian drill cuttings. SEO Opete, IA Mangibo, ET Iyagba. Abstract. In the Nigerian oil and gas industry, large quantities of oily and synthetic drill cuttings are produced annually. These drill cuttings are heterogeneous wastes which comprises of hydrocarbons, heavy metals and ...

  5. EXPERIMENTAL RESEARCH REGARDING THE INFLUENCE OF CUTTING REGIME ON THE WEAR OF DRILLS AT STEEL PROCESSING

    Directory of Open Access Journals (Sweden)

    Leonard Marius CIUREZU GHERGHE

    2015-05-01

    Full Text Available This paper aims to highlight the influence of cutting regime on the wear drills at steel processing , in particular the processing of stainless steel X17CrNi16-2 SR EN 10088-4 DIN 17440. We are interested in wear of the drill at processing of this type of stainless steel , which has applicability in energy industry given the special characteristics of its. We want a maximum value of 0.2 mm for the wear of the drill, measurement and taking pictures are made using a microscope DigiMicro 2.0 and the software used is MicroCapture. Processing was done on machining center YMC YOUNG TECH 1050, and the tool used was 8 mm drill bit high speed steel.

  6. The relationship of cutting force with hole quality in drilling process of AISI H13 steel

    Directory of Open Access Journals (Sweden)

    Tekaüt İsmail

    2017-01-01

    Full Text Available The harmony of the drilling machine-cutting tool-work piece is very important for producing the machine part with the ideal dimensions. For this purpose in this study, the effect of cutting forces on hole quality (surface roughness, diameter deviation and circular deviation was investigated by 14 mm diameter uncoated and (AlCrN monolayer coated carbide drills for drilling AISI H13 hot work tool steel on vertical machining center. Four different cutting speeds (60, 75, 90 and 108 m / min and three different feed rates (0.15, 0.20 and 0.25 mm / rev were used in the experiments. Cutting forces have been found to be effective in improving hole quality. Better hole quality has obtained with coated drills than uncoated drills in experiments. It has been observed that coated drills have the effect of improving the hole quality due to the operation with less cutting force and better chip evacuation.

  7. Aerated drilling cutting transport analysis in geothermal well

    Science.gov (United States)

    Wakhyudin, Aris; Setiawan, Deni; Dwi Marjuan, Oscar

    2017-12-01

    Aeratad drilling widely used for geothermal drilling especially when drilled into predicted production zone. Aerated drilling give better performance on preventing lost circulation problem, improving rate of penetration, and avoiding drilling fluid invasion to productive zone. While well is drilled, cutting is produced and should be carried to surface by drilling fluid. Hole problem, especially pipe sticking will occur while the cutting is not lifted properly to surface. The problem will effect on drilling schedule; non-productive time finally result more cost to be spent. Geothermal formation has different characteristic comparing oil and gas formation. Geothermal mainly has igneous rock while oil and gas mostly sedimentary rock. In same depth, formation pressure in geothermal well commonly lower than oil and gas well while formation temperature geothermal well is higher. While aerated drilling is applied in geothermal well, Igneous rock density has higher density than sedimentary rock and aerated drilling fluid is lighter than water based mud hence minimum velocity requirement to transport cutting is larger than in oil/gas well drilling. Temperature and pressure also has impact on drilling fluid (aerated) density. High temperature in geothermal well decrease drilling fluid density hence the effect of pressure and temperature also considered. In this paper, Aerated drilling cutting transport performance on geothermal well will be analysed due to different rock and drilling fluid density. Additionally, temperature and pressure effect on drilling fluid density also presented to merge.

  8. Applications of optical sensing for laser cutting and drilling.

    Science.gov (United States)

    Fox, Mahlen D T; French, Paul; Peters, Chris; Hand, Duncan P; Jones, Julian D C

    2002-08-20

    Any reliable automated production system must include process control and monitoring techniques. Two laser processing techniques potentially lending themselves to automation are percussion drilling and cutting. For drilling we investigate the performance of a modification of a nonintrusive optical focus control system we previously developed for laser welding, which exploits the chromatic aberrations of the processing optics to determine focal error. We further developed this focus control system for closed-loop control of laser cutting. We show that an extension of the technique can detect deterioration in cut quality, and we describe practical trials carried out on different materials using both oxygen and nitrogen assist gas. We base our techniques on monitoring the light generated by the process, captured nonintrusively by the effector optics and processed remotely from the workpiece. We describe the relationship between the temporal and the chromatic modulation of the detected light and process quality and show how the information can be used as the basis of a process control system.

  9. Drill cuttings mount formation study

    Science.gov (United States)

    Teh, Su Yean; Koh, Hock Lye

    2014-07-01

    Oil, Gas and Energy sector has been identified as an essential driving force in the Malaysian Economic Transformation Programs (ETP). Recently confirmed discovery of many offshore oil and gas deposits in Malaysian waters has ignited new confidence in this sector. However, this has also spurred intense interest on safeguarding the health and environment of coastal waters in Malaysia from adverse impact resulting from offshore oil and gas production operation. Offshore discharge of spent drilling mud and rock cuttings is the least expensive and simplest option to dispose of large volumes of drilling wastes. But this onsite offshore disposal may have adverse environmental impacts on the water column and the seabed. It may also pose occupational health hazards to the workers living in the offshore platforms. It is therefore important to model the transport and deposition of drilling mud and rock cuttings in the sea to enable proper assessment of their adverse impacts on the environment and the workers. Further, accumulation of drill particles on the seabed may impede proper operation of pipelines on the seabed. In this paper, we present an in-house application model TUNA-PT developed to cater to local oil and gas industry needs to simulate the dispersion and mount formation of drill cuttings by offshore oil and gas exploration and production platforms. Using available data on Malaysian coastal waters, simulation analyses project a pile formation on the seabed with a maximum height of about 1 m and pile radius of around 30 to 50 m. Simulated pile heights are not sensitive to the heights of release of the cuttings as the sensitivity has been mitigated by the depth of water.

  10. Cutting and drilling studies using high power visible lasers

    International Nuclear Information System (INIS)

    Kautz, D.D.; Dragon, E.P.; Werve, M.E.; Hargrove, R.S.; Warner, B.E.

    1993-01-01

    High power and radiance laser technologies developed at Lawrence Livermore National Laboratory such as copper-vapor and dye lasers show great promise for material processing tasks. Evaluation of models suggests significant increases in welding, cutting, and drilling capabilities, as well as applications in emerging technologies such as micromachining, surface treatment, and stereolithography. Copper lasers currently operate at 1.8 kW output at approximately three times the diffraction limit and achieve mean time between failures of more than 1,000 hours. Dye lasers have near diffraction limited beam quality at greater than 1.0 kW. Results from cutting and drilling studies in titanium and stainless steel alloys show that cuts and holes with extremely fine features can be made with dye and copper-vapor lasers. High radiance beams produce low distortion and small heat-affected zones. The authors have accomplished very high aspect ratios (> 60:1) and features with micron scale (5-50 μm) sizes. The paper gives a description of the equipment; discusses cutting theory; and gives experimental results of cutting and drilling studies on Ti-6Al-4V and 304 stainless steel

  11. Chemical monitoring of mud products on drilled cuttings

    International Nuclear Information System (INIS)

    Hughes, T.L.; Jones, T.G.J.; Tomkins, P.G.; Gilmour, A.; Houwen, O.H.; Sanders, M.

    1991-01-01

    An increasing area of concern for offshore drilling practices in the environmental impact of discharged drilled cuttings contaminated with drilling fluids. The standard retort analysis is of limited accuracy and chemical specificity. Anticipating future requirements for a more complete accounting of mud chemicals discharged to the environment, we present here results for chemical monitoring using a modern comprehensive chemical analysis technique. Fourier transform infrared (FT-IR) spectrometry. In this paper description is given of sampling methods found to be practical and the main calibration requirements are discussed. The techniques developed in the course of this work give a good mineralogical breakdown of mud solids (commercial and drilled solids) in addition to the environmentally relevant measurements relating to mud on cuttings. The possibility of using the new technique for the rigsite monitoring of drilling cuttings is demonstrated. Cuttings samples simultaneously from the flow line, shaker screen, desilter and mud cleaner were analyzed. It is found that mud polymers and other organic additives can be measured with sufficient accuracy to measure the removal of mud products by discharged cuttings. The technique is also applicable to quantify the losses of oil-based mud on cuttings. Field testing has shown that the instrumentation used in sufficiently robust and simple to use for rig-site application

  12. Drilling of metal matrix composites: cutting forces and chip formation

    International Nuclear Information System (INIS)

    Songmene, V.; Balout, B.; Masounave, J.

    2002-01-01

    Particulate metal matrix composites (MMCs) are known for their low weight and their high wear resistance, but also for the difficulties encountered during their machining. New aluminium MMCs containing with both soft lubricating graphite particles and hard particles (silicon carbide or alumina) with improved machinability were developed. This study investigates the drilling of these composites as compared to non-reinforced aluminium. The microstructure of chip, the cutting forces, the shear angles and the friction at tool-chip interface are used to compare the machinability of these composites. It was found that, during drilling of this new family of composites, the feed rate, and the nature of reinforcing particles govern the cutting forces. The mathematical models established by previous researchers for predicting the cutting forces when drilling metals were validated for these composites. The reinforcing particles within the composite help for chip segmentation, making the composite more brittle and easy to shear during the cutting process. (author)

  13. Comparison of Composting and Vermicomposting Processes in Refining Drill Cutting Mud from Ahvaz Oil Field in the Presence of Biosolids

    Directory of Open Access Journals (Sweden)

    afshin takdastan

    2017-11-01

    Full Text Available Cutting and drilling mud contains significant amounts of petroleum hydrocarbons that are detrimental to both the environment and public health. The objective of this study was to remove the hazardous components of drill cutting mud using the two biological processes of sewage sludge vermicomposting and biocomposting. In an experimental laboratory research, two pilot composting and vermicomposting processes, each over a period of two months with 2 repetitions, were conducted using the the same biological sludge mixed with drill cuttings contaminated with total petroleum hydrocarbon (TPH along with sawdust and yard waste. The GC-FID unit was used to determine the residual total petroleum hydrocarbon concentrations. Results showed that the vermicomposting pilot had a higher TPH removal efficiency than did the composting one so that TPH concentration in the mixed waste mass declined after 60 days from its original value of 42.004 g/kg to 11.316 g/kg. In other words, TPH removal in the pilots A (vermicomposting and B (biocomposting were 73/06% and 55/3%, respectively. Moreover, the TPH levels in the two composting and vermicomposting pilots on the 45th and 60th days showed significant differences (p < 0.05. The study showed that the vermicomposting process enjoys a higher capability than the composting one in removing TPH from oil-based drill cutting waste.

  14. Evaluation of an air drilling cuttings containment system

    Energy Technology Data Exchange (ETDEWEB)

    Westmoreland, J.

    1994-04-01

    Drilling at hazardous waste sites for environmental remediation or monitoring requires containment of all drilling fluids and cuttings to protect personnel and the environment. At many sites, air drilling techniques have advantages over other drilling methods, requiring effective filtering and containment of the return air/cuttings stream. A study of. current containment methods indicated improvements could be made in the filtering of radionuclides and volatile organic compounds, and in equipment like alarms, instrumentation or pressure safety features. Sandia National Laboratories, Dept. 61 11 Environmental Drilling Projects Group, initiated this work to address these concerns. A look at the industry showed that asbestos abatement equipment could be adapted for containment and filtration of air drilling returns. An industry manufacturer was selected to build a prototype machine. The machine was leased and put through a six-month testing and evaluation period at Sandia National Laboratories. Various materials were vacuumed and filtered with the machine during this time. In addition, it was used in an actual air drive drilling operation. Results of these tests indicate that the vacuum/filter unit will meet or exceed our drilling requirements. This vacuum/filter unit could be employed at a hazardous waste site or any site where drilling operations require cuttings and air containment.

  15. Bioremediation of hydrocarbon contaminated-oil field drill-cuttings ...

    African Journals Online (AJOL)

    The effectiveness of 2 bacterial isolates (Bacillus subtilis and Pseudomonas aeruginosa) in the restoration of oil-field drill-cuttings contaminated with polycyclic aromatic hydrocarbons (PAHs) was studied. A mixture of 4 kg of the drill-cuttings and 0.67 kg of top-soil were charged into triplicate plastic reactors labeled A1 to A3, ...

  16. Restored Drill Cuttings for Wetlands Creation: Results of Mesocosm Approach to Emulate Field Conditions Under Varying Salinity and Hydrologic Conditions

    Energy Technology Data Exchange (ETDEWEB)

    Hester, Mark W.; Shaffer, Gary P.; Willis Jonathan M.; DesRoches, Dennis J.

    2001-02-21

    This study builds upon earlier research conducted by Southeastern Louisiana University concerning the efficacy of utilizing processed drill cuttings as an alternative substrate source for wetland rehabilitation (wetland creation and restoration). Previous research has indicated that processed drill cuttings exhibit a low degree of contaminant migration from the process drill cuttings to interstitial water and low toxicity, as tested by seven-day mysid shrimp chronic toxicity trials.

  17. Drilling bits for deep drilling and process for their manufacture

    Energy Technology Data Exchange (ETDEWEB)

    Rhode, H.; Juergens, R.; Feenstra, R.; Busking, B.E.

    1978-11-30

    The invention concerns a drilling head or a drilling bit for use in deep drilling in underground formations and particularly concerns a drilling bit with a drilling bit body, which has a shank and a hollow space, which is connected with a duct extending through the shank. The drilling bit body has several separate cutting elements for removing material from the floor of a borehole and hydraulic devices for cooling and/or cleaning the cutting elements are provided.

  18. Recycling stabilised/solidified drill cuttings for forage production in acidic soils.

    Science.gov (United States)

    Kogbara, Reginald B; Dumkhana, Bernard B; Ayotamuno, Josiah M; Okparanma, Reuben N

    2017-10-01

    Stabilisation/solidification (S/S), which involves fixation and immobilisation of contaminants using cementitious materials, is one method of treating drill cuttings before final fate. This work considers reuse of stabilised/solidified drill cuttings for forage production in acidic soils. It sought to improve the sustainability of S/S technique through supplementation with the phytoremediation potential of plants, eliminate the need for landfill disposal and reduce soil acidity for better plant growth. Drill cuttings with an initial total petroleum hydrocarbon (TPH) concentration of 17,125 mg kg -1 and low concentrations of metals were treated with 5%, 10%, and 20% cement dosages. The treated drill cuttings were reused in granular form for growing a forage, elephant grass (Pennisetum purpureum), after mixing with uncontaminated soil. The grasses were also grown in uncontaminated soil. The phytoremediation and growth potential of the plants was assessed over a 12-week period. A mix ratio of one part drill cuttings to three parts uncontaminated soil was required for active plant growth. The phytoremediation ability of elephant grass (alongside abiotic losses) reduced the TPH level (up to 8795 mg kg -1 ) in the soil-treated-drill cuttings mixtures below regulatory (1000 mg kg -1 ) levels. There were also decreased concentrations of metals. The grass showed better heights and leaf lengths in soil containing drill cuttings treated with 5% cement dosage than in uncontaminated soil. The results suggest that recycling S/S treated drill cuttings for forage production may be a potential end use of the treated waste. Copyright © 2017 Elsevier Ltd. All rights reserved.

  19. Optimization of Cutting Parameters on Delamination of Drilling Glass-Polyester Composites

    Directory of Open Access Journals (Sweden)

    Majid Habeeb Faidh-Allah

    2018-02-01

    Full Text Available This paper attempted to study the effect of cutting parameters (spindle speed and feed rate on delamination phenomena during the drilling glass-polyester composites. Drilling process was done by CNC machine with 10 mm diameter of high-speed steel (HSS drill bit. Taguchi technique with L16 orthogonal layout was used to analyze the effective parameters on delamination factor. The optimal experiment was no. 13 with spindle speed 1273 rpm and feed 0.05 mm/rev with minimum delamination factor 1.28.

  20. Numerical modelling of cuttings transport in horizontal wells using conventional drilling fluids

    Energy Technology Data Exchange (ETDEWEB)

    Li, Y.; Bjorndalen, E.; Kuru, E. [Alberta Univ., Edmonton, AB (Canada)

    2004-07-01

    Some of the problems associated with poor wellbore cleaning include high drag or torque, slower rate of penetration, formation fractures and difficulty in wellbore steering. Some of the factors that affect cuttings transport include drilling fluid velocity, inclination angle, drilling fluid viscosity and drilling rate. The general practice is to stop drilling when necessary to clean boreholes with viscous pills, pipe rotation or drilling fluid circulation. It is important to predict when drilling should be stopped for remedial wellbore cleaning. This can be accomplished with a transient cuttings transport model which can improve drilling hydraulics, particularly in long horizontal well sections and extended reach (ERD) wells. This paper presents a newly developed 1-dimensional transient mechanistic model of cuttings transport with conventional (incompressible) drilling fluids in horizontal wells. The numerically solved model predicts the height of cutting beds as a function of different drilling operational parameters such as fluid flow rate and rheological characteristics, drilling rates, wellbore geometry and drillpipe eccentricity. Sensitivity analysis has demonstrated the effects of these parameters on the efficiency of solids transport. The proposed model can be used in the creation of computer programs designed to optimize drilling fluid rheology and flow rates for horizontal well drilling. 29 refs., 3 tabs., 12 figs.

  1. Diagnostic System of Drill Condition in Laminated Chipboard Drilling Process

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    Swiderski Bartosz

    2017-01-01

    Full Text Available The paper presents an on-line automatic system for recognition of the drill condition in a laminated chipboard drilling process. Two states of the drill are considered: the sharp enough (still able to drill holes acceptable for processing quality and worn out (excessive drill wear, not satisfactory from the quality point of view of the process. The automatic system requires defining the diagnostic features, which are used as the input attributes to the classifier. The features have been generated from 5 registered signals: feed force, cutting torque, noise, vibration and acoustic emission. The statistical parameters defined on the basis of the auto regression model of these signals have been used as the diagnostic features. The sequential step-wise feature selection is applied for choosing the most discriminative set of features. The final step of recognition is done by support vector machine classifier working in leave one out mode. The results of numerical experiments have confirmed good quality of the proposed diagnostic system.

  2. The effects of cutting parameters on cutting forces and heat generation when drilling animal bone and biomechanical test materials.

    Science.gov (United States)

    Cseke, Akos; Heinemann, Robert

    2018-01-01

    The research presented in this paper investigated the effects of spindle speed and feed rate on the resultant cutting forces (thrust force and torque) and temperatures while drilling SawBones ® biomechanical test materials and cadaveric cortical bone (bovine and porcine femur) specimens. It also investigated cortical bone anisotropy on the cutting forces, when drilling in axial and radial directions. The cutting forces are only affected by the feed rate, whereas the cutting temperature in contrast is affected by both spindle speed and feed rate. The temperature distribution indicates friction as the primary heat source, which is caused by the rubbing of the tool margins and the already cut chips over the borehole wall. Cutting forces were considerably higher when drilling animal cortical bone, in comparison to cortical test material. Drilling direction, and therewith anisotropy, appears to have a negligible effect on the cutting forces. The results suggest that this can be attributed to the osteons being cut at an angle rather than in purely axial or radial direction, as a result of a twist drill's point angle. Copyright © 2017 IPEM. Published by Elsevier Ltd. All rights reserved.

  3. Cuttings-carried theory and erosion rule in gas drilling horizontal well

    Directory of Open Access Journals (Sweden)

    Wei Na

    2014-01-01

    Full Text Available In gas horizontal drilling, the gas with cuttings will go through the annulus at high speed which will lead strong erosion to the drill tools. This paper proposes a cuttings-carried theory and modified the critical cuttings-carried model for the gas-solid flow. Meanwhile, the erosive energy is obtained through simulating the gas-solid mixture in different conditions. The study result has positive significance on the determination of reasonable injection volume by optimizing construction parameters of horizontal well in gas drilling.

  4. Investigation of active vibration drilling using acoustic emission and cutting size analysis

    Directory of Open Access Journals (Sweden)

    Yingjian Xiao

    2018-04-01

    Full Text Available This paper describes an investigation of active bit vibration on the penetration mechanisms and bit-rock interaction for drilling with a diamond impregnated coring bit. A series of drill-off tests (DOTs were conducted where the drilling rate-of-penetration (ROP was measured at a series of step-wise increasing static bit thrusts or weight-on-bits (WOBs. Two active DOTs were conducted by applying 60 Hz axial vibration at the bit-rock interface using an electromagnetic vibrating table mounted underneath the drilling samples, and a passive DOT was conducted where the bit was allowed to vibrate naturally with lower amplitude due to the compliance of the drilling sample mountings. During drilling, an acoustic emission (AE system was used to record the AE signals generated by the diamond cutter penetration and the cuttings were collected for grain size analysis. The instrumented drilling system recorded the dynamic motions of the bit-rock interface using a laser displacement sensor, a load cell, and an LVDT (linear variable differential transformer recorded the dynamic WOB and the ROP, respectively. Calibration with the drilling system showed that rotary speed was approximately the same at any given WOB, facilitating comparison of the results at the same WOB. Analysis of the experimental results shows that the ROP of the bit at any given WOB increased with higher amplitude of axial bit-rock vibration, and the drill cuttings increased in size with a higher ROP. Spectral analysis of the AEs indicated that the higher ROP and larger cutting size were correlated with a higher AE energy and a lower AE frequency. This indicated that larger fractures were being created to generate larger cutting size. Overall, these results indicate that a greater magnitude of axial bit-rock vibration produces larger fractures and generates larger cuttings which, at the same rotary speed, results in a higher ROP. Keywords: Active bit vibration, Diamond coring drilling, Drill

  5. Treatment of oil-contaminated drill cuttings using supercritical carbon dioxide (SC CO2)

    International Nuclear Information System (INIS)

    Odusanya, O.O.; Guigard, S.E.

    2002-01-01

    New treatment technologies are currently being investigated for the treatment of oil-contaminated drill cuttings generated during drilling for oil and gas. Supercritical Fluid Extraction (SFE) is a promising technology that could effectively treat these contaminated drill cuttings. The objectives of this work were therefore to investigate the application of SFE to oil-contaminated drill cuttings treatment and to determine the optimal extraction conditions to remove the oil from these cuttings. Preliminary extractions indicate that SFE with carbon dioxide (CO 2 ) can effectively remove oil from oil-contaminated drill cuttings. Extraction efficiencies calculated based on Total Petroleum Hydrocarbon (TPH) content were greater than 76% for the cuttings and extraction conditions tested in this work. The preliminary results indicate a trend of increasing extraction efficiencies with increasing temperature and pressure although more data is required to confirm this trend. Additional work will focus on performing additional extractions to determine the optimum extraction conditions. (author)

  6. Innovative approach for restoring coastal wetlands using treated drill cuttings

    International Nuclear Information System (INIS)

    Veil, J. A.; Hocking, E. K.

    1999-01-01

    The leading environmental problem facing coastal Louisiana regions is the loss of wetlands. Oil and gas exploration and production activities have contributed to wetland damage through erosion at numerous sites where canals have been cut through the marsh to access drilling sites. An independent oil and gas producer, working with Southeastern Louisiana University and two oil field service companies, developed a process to stabilize drill cuttings so that they could be used as a substrate to grow wetlands vegetation. The U.S. Department of Energy (DOE) funded a project under which the process would be validated through laboratory studies and field demonstrations. The laboratory studies demonstrated that treated drill cuttings support the growth of wetlands vegetation. However, neither the Army Corps of Engineers (COE) nor the U.S. Environmental Protection Agency (EPA) would grant regulatory approval for afield trial of the process. Argonne National Laboratory was asked to join the project team to try to find alternative mechanisms for gaining regulatory approval. Argonne worked with EPA's Office of Reinvention and learned that EPA's Project XL would be the only regulatory program under which the proposed field trial could be done. One of the main criteria for an acceptable Project XL proposal is to have a formal project sponsor assume the responsibility and liability for the project. Because the proposed project involved access to private land areas, the team felt that an oil and gas company with coastal Louisiana land holdings would need to serve as sponsor. Despite extensive communication with oil and gas companies and industry associations, the project team was unable to find any organization willing to serve as sponsor. In September 1999, the Project XL proposal was withdrawn and the project was canceled

  7. Micro-hole drilling and cutting using femtosecond fiber laser

    Science.gov (United States)

    Huang, Huan; Yang, Lih-Mei; Liu, Jian

    2014-05-01

    Micro-hole drilling and cutting in ambient air are presented by using a femtosecond fiber laser. At first, the micro-hole drilling was investigated in both transparent (glasses) and nontransparent (metals and tissues) materials. The shape and morphology of the holes were characterized and evaluated with optical and scanning electron microscopy. Debris-free micro-holes with good roundness and no thermal damage were demonstrated with the aspect ratio of 8∶1. Micro-hole drilling in hard and soft tissues with no crack or collateral thermal damage is also demonstrated. Then, trench micromachining and cutting were studied for different materials and the effect of the laser parameters on the trench properties was investigated. Straight and clean trench edges were obtained with no thermal damage.

  8. Investigation of a North Sea oil platform drill cuttings pile

    International Nuclear Information System (INIS)

    Hartley, J.P.; Watson, T.N.

    1993-01-01

    A comprehensive study of the drill cuttings pile at North West Hutton was undertaken in August, 1992. Fifty one wells have been drilled in the field, mainly using mineral oil based drill fluids, with the cuttings discharged to sea. The cuttings pile was mapped using a 3D side scan sonar system and the periphery was defined by towed side scan sonar and gamma ray spectrometer surveys. The pile was cored by vibrocorer to a maximum depth of 2.35m. The cores were assessed geotechnically and subsampled for physical and chemical analyses. Environmental impact was investigated by grab sampling at 12 stations out to 7,500m, selected on the basis of cuttings distribution. The results are relevant to the corrosion and long-term environmental effects of oily cuttings piles, the remove/leave alone debate, and abandonment planning. The cores were subsampled for hydrocarbon, trace metals and sulphide content and grain size analysis. Metals analyses included identification of metal species to estimate bioavailability and implications of pile disturbance. Estimates of oil migration within the pile are made from correlation of the chemical analyses results with the drilling history, in particular the change from diesel to low toxicity base oil in 1984. Strong gradients were found in the faunal data which correlate well with the physical and chemical results. Dense populations of opportunists species were present adjacent to the platform, including a novel molluscan opportunist. This is the first comprehensive study of an oily cuttings pile and is a contribution to the debate on their long term impact and fate on abandonment

  9. Hydrodynamics of material removal by melt expulsion: Perspectives of laser cutting and drilling

    Science.gov (United States)

    Poprawe, Reinhart; Schulz, Wolfgang; Schmitt, Robert

    With the introduction of fiber-guided radiation at 1 μ wavelength emitting in the milti-kW range at better beam quality than CO2-lasers the most established application in laser processing, namely laser fusion cutting, came back into the industrial and scientific focus. Laser sources with extraordinary optical and economical properties - disk and fiber lasers - in a stormy way enter the market of cutting machines so far reserved for the 10 μ radiation source and led to a volatile situation. The new laser sources can already address a market-relevant class of applications, namely, fusion cutting of steel up to a sheet thickness of 2 mm with pronounced advantages in productivity. However, there is a significant lack of cut quality for larger sheet thickness. The main reason for the drawback and its physical background are given. With the availability of cutting machines with 1 μ fiber-guided radiation the race for the worldwide market regarding the larger sheet thickness is opened and the priority issues to improve the cut quality are related to the three levels: wavelength, beam delivery and the application stage of the machine. The stability model called QuCut is presented which for the first time allows to analyze stability of cutting with fiber-guided radiation. Experimental ripple patterns and ripple spectra resolved with respect to the cutting depth are well reproduced by the new stability model. A number of different experimental methods towards an improved understanding of the dynamics in laser drilling are developed, however, there are gaps related to in-situ observation which is obscured by the hole walls. There are four novel experimental methods resolving the dynamics from a μms-down to a ns-time scale having a spatial resolution with respect to transient drilling depth on the μm scale. As result, the different mechanisms contributing to recast formation and dynamical features of drilling are revealed in more detail. In particular, the action of

  10. Cutting and drilling of carbon fiber reinforced plastics (CFRP) by 70W short pulse nanosecond laser

    Science.gov (United States)

    Jaeschke, Peter; Stolberg, Klaus; Bastick, Stefan; Ziolkowski, Ewa; Roehner, Markus; Suttmann, Oliver; Overmeyer, Ludger

    2014-02-01

    Continuous carbon fibre reinforced plastics (CFRP) are recognized as having a significant lightweight construction potential for a wide variety of industrial applications. However, a today`s barrier for a comprehensive dissemination of CFRP structures is the lack of economic, quick and reliable manufacture processes, e.g. the cutting and drilling steps. In this paper, the capability of using pulsed disk lasers in CFRP machining is discussed. In CFRP processing with NIR lasers, carbon fibers show excellent optical absorption and heat dissipation, contrary to the plastics matrix. Therefore heat dissipation away from the laser focus into the material is driven by heat conduction of the fibres. The matrix is heated indirectly by heat transfer from the fibres. To cut CFRP, it is required to reach the melting temperature for thermoplastic matrix materials or the disintegration temperature for thermoset systems as well as the sublimation temperature of the reinforcing fibers simultaneously. One solution for this problem is to use short pulse nanosecond lasers. We have investigated CFRP cutting and drilling with such a laser (max. 7 mJ @ 10 kHz, 30 ns). This laser offers the opportunity of wide range parameter tuning for systematic process optimization. By applying drilling and cutting operations based on galvanometer scanning techniques in multi-cycle mode, excellent surface and edge characteristics in terms of delamination-free and intact fiber-matrix interface were achieved. The results indicate that nanosecond disk laser machining could consequently be a suitable tool for the automotive and aircraft industry for cutting and drilling steps.

  11. Thermal and mineralogical characterization of drill cuttings from north capixaba: initial studies

    International Nuclear Information System (INIS)

    Fialho, P.F.; Goncalves, G. dos R.; Calmon, J.L.; Tristao, F.A.; Nunes, E.; Cunha, A.G.

    2011-01-01

    The drilling of oil wells generates various wastes among which are the cuttings and drilling fluids. The management of these wastes have been a problem for the oil and gas industry because of the amount generated and its contaminants, which can be organic and inorganic. This paper presents initial studies of thermal and mineralogical characterization of the drill cuttings from oil wells and gas in Southeast Brazilian, state of Espirito Santo with aim of reuse them as raw material in building materials. Characterizations were performed physical, thermal and mineralogical by particle size distribution, thermogravimetric analysis, differential scanning calorimetry and X-ray diffraction. The results indicate that there are potential replacements of natural raw materials or drill cuttings in the production of building materials. (author)

  12. Preliminary cutting and drilling studies using new generation lasers

    International Nuclear Information System (INIS)

    Kautz, D.D.; Sze, J.S.; Dragon, E.P.; Hargrove, R.S.

    1992-01-01

    High power and radiance dye lasers developed at Lawrence Livermore National Laboratory show promise for material processing tanks. Evaluation using welding heat flow models suggest significant increases in precision and speed are expected. We developed tooling and instrumentation to diagnose important parameters including spot geometry and optical train quality. We started processing studies to determine the viability of these lasers of cutting and drilling. We used titanium alloys first in the studies due to the availability of comparable parametric studies in the technical literature. Results show that cuts and holes with extremely fine features can be made with dye lasers. The high radiance beam produces low distortion and small heat-affected zones. We have accomplished very high aspect ratios and micron scale kerfs and holes. Through continued system improvement and process optimization, we believe that submicron levels will be achieved

  13. Effect of cutting parameters on workpiece and tool properties during drilling of Ti-6Al-4V

    International Nuclear Information System (INIS)

    Celik, Yahya Hisman; Yildiz, Hakan

    2016-01-01

    The main aim of machining is to provide the dimensional preciseness together with surface and geometric quality of the workpiece to be manufactured within the desired limits. Today, it is quite hard to drill widely utilized Ti-6Al-4 V alloys owing to their superior features. Therefore, in this study, the effects of temperature, chip formation, thrust forces, surface roughness, burr heights, hole diameter deviations and tool wears on the drilling of Ti-6Al-4 V were investigated under dry cutting conditions with different cutting speeds and feed rates by using tungsten carbide (WC) and high speed steel (HSS) drills. Moreover, the mathematical modeling of thrust force, surface roughness, burr height and tool wear were formed using Matlab. It was found that the feed rate, cutting speed and type of drill have a major effect on the thrust forces, surface roughness, burr heights, hole diameter deviations and tool wears. Optimum results in the Ti-6Al-4 V alloy drilling process were obtained using the WC drill.

  14. Effect of cutting parameters on workpiece and tool properties during drilling of Ti-6Al-4V

    Energy Technology Data Exchange (ETDEWEB)

    Celik, Yahya Hisman; Yildiz, Hakan [Batman Univ. (Turkey). Dept. of Mechanical Engineering; Oezek, Cebeli [Firat Univ., Elazig (Turkey)

    2016-08-01

    The main aim of machining is to provide the dimensional preciseness together with surface and geometric quality of the workpiece to be manufactured within the desired limits. Today, it is quite hard to drill widely utilized Ti-6Al-4 V alloys owing to their superior features. Therefore, in this study, the effects of temperature, chip formation, thrust forces, surface roughness, burr heights, hole diameter deviations and tool wears on the drilling of Ti-6Al-4 V were investigated under dry cutting conditions with different cutting speeds and feed rates by using tungsten carbide (WC) and high speed steel (HSS) drills. Moreover, the mathematical modeling of thrust force, surface roughness, burr height and tool wear were formed using Matlab. It was found that the feed rate, cutting speed and type of drill have a major effect on the thrust forces, surface roughness, burr heights, hole diameter deviations and tool wears. Optimum results in the Ti-6Al-4 V alloy drilling process were obtained using the WC drill.

  15. AN EXPERIMENTAL STUDY OF CUTTING FLUID EFFECTS IN DRILLING. (R825370C057)

    Science.gov (United States)

    Experiments were designed and conducted on aluminum alloys and gray cast iron to determine the function of cutting fluid in drilling. The variables examined included speed, feed, hole depth, tool and workpiece material, cutting fluid condition, workpiece temperatures and drill...

  16. Study on the effect of innovative leaching solvent on the oil removal for oily drilling cuttings

    Science.gov (United States)

    Li, Long; Ma, Cha; Hao, Weiwei; Li, Mu; Huang, Zhao; Liu, Yushuang

    2018-02-01

    A new type of leaching solvent for oily drilling cuttings was developed, and the effect of leaching solvent on the oil removal for oily cuttings was investigated. The results indicated that the leaching solvent had good capacity of oil removal for oily cuttings, and the oil content of treated cuttings is less than 0.6%. The leaching solvent could be separated from the oil phase through distillation, and the recyclable solvent could be reused to treat other cuttings. Moreover, oil resources adsorbed on the oily cuttings could be recycled and reused to prepare new drilling fluids, so the drilling cost could be reduced greatly. As a result, the leaching solvent could treat the oily cuttings effectively, and recycle and reuse oil resources, and thus produce great economic benefits. It can play an essential role in safe drilling jobs and improvement of drilling efficiency in the future.

  17. Restored drill cuttings for wetlands creation: Results of a two year mesocosm approach to emulate field conditions under varying hydrologic regimes

    Energy Technology Data Exchange (ETDEWEB)

    Shaffer, G.P.; Hester, M.W.; Miller, S.; DesRoches, D.J.; Souther, R.F.; Childers, G.W.; Campo, F.M.

    1998-11-01

    It is well documented that Louisiana has the highest rate of wetland loss in the United States. Deep-water channel dredging and leveeing of the Mississippi River since the 1930s have interrupted the natural delta cycle that builds new marshes through sediment deposition. Many of the areas that are subsiding and deteriorating are isolated from riverine sediment sources; therefore alternative methods to deposit sediment and build marshes must be implemented. This project demonstrates that the earthen materials produced when drilling oil and gas wells can be used as a suitable substrate for growing wetland plants. Drilling fluids (muds) are used to lubricate drill bits and stabilize the earth around drill holes and become commingled with the earthen cuttings. Two processes have been reported to restore drill cuttings to acceptable levels by removal of any toxic components found in drilling muds. The main objective of this project was to assess the potential of drill cuttings processed by these two methods in terms of their ability to support wetland vegetation and potential toxicity.

  18. Experimental investigations and finite element simulation of cutting heat in vibrational and conventional drilling of cortical bone.

    Science.gov (United States)

    Wang, Yu; Cao, Meng; Zhao, Xiangrui; Zhu, Gang; McClean, Colin; Zhao, Yuanyuan; Fan, Yubo

    2014-11-01

    Heat generated during bone drilling could cause irreversible thermal damage, which can lead to bone necrosis or even osteomyelitis. In this study, vibrational drilling was applied to fresh bovine bones to investigate the cutting heat in comparison with conventional drilling through experimental investigation and finite element analysis (FEA). The influence of vibrational frequency and amplitude on cutting heat generation and conduction were studied. The experimental results showed that, compared with the conventional drilling, vibrational drilling could significantly reduce the cutting temperature in drilling of cortical bone (P<0.05): the cutting temperature tended to decrease with increasing vibrational frequency and amplitude. The FEA results also showed that the vibrational amplitude holds a significant effect on the cutting heat conduction. Copyright © 2014 IPEM. Published by Elsevier Ltd. All rights reserved.

  19. A database of archived drilling records of the drill cuttings piles at the North West Hutton oil platform

    International Nuclear Information System (INIS)

    Marsh, Roy

    2003-01-01

    Drill cuttings piles are found underneath several hundred oil platforms in the North Sea, and are contaminated with hydrocarbons and chemical products. This study characterised the environmental risk posed by the cuttings pile at the North West Hutton (NWH) oil platform. Data on the drilling fluids and chemical products used over the platform's drilling history were transferred from archived well reports into a custom database, to which were added toxicological and safety data. Although the database contained many gaps, it established that only seven chemical products used at NWH were not in the lowest category of the Offshore Chemicals Notification Scheme, and were used in only small quantities. The study therefore supports the view that the main environmental risk posed by cuttings piles comes from hydrocarbon contamination. The (dated) well records could help future core sampling to be targeted at specific locations in the cuttings piles. Data from many platforms could also be pooled to determine generic 'discharge profiles.' Future study would benefit from the existence, in the public domain, of a standardised, 'legacy' database of chemical products

  20. Treatment of petroleum drill cuttings using bioaugmentation and biostimulation supplemented with phytoremediation.

    Science.gov (United States)

    Kogbara, Reginald B; Ogar, Innocent; Okparanma, Reuben N; Ayotamuno, Josiah M

    2016-07-28

    This study sought to compare the effectiveness of bioaugmentation and biostimulation, as well as the combination of both techniques, supplemented with phytoremediation, in the decontamination of petroleum drill cuttings. Drill cuttings with relatively low concentration of total petroleum hydrocarbons (TPH) and metals were mixed with soil in the ratio 5:1 and treated with three different combinations of the bioremediation options. Option A entailed bioaugmentation supplemented with phytoremediation. Option B had the combination of biostimulation and bioaugmentation supplemented with phytoremediation. While biostimulation supplemented with phytoremediation was deployed in option C. Option O containing the drill cuttings-soil mixture without treatment served as untreated control. Fertilizer application, tillage and watering were used for biostimulation treatment, while spent mushroom substrate (Pleurotus ostreatus) and elephant grass (Pennisetum purpureum) were employed for bioaugmentation and phytoremediation treatment, respectively. The drill cuttings-soil mixtures were monitored for TPH, organic carbon, total nitrogen, pH, metal concentrations, and fungal counts, over time. After 56 days of treatment, there was a decline in the initial TPH concentration of 4,114 mg kg(-1) by 5.5%, 68.3%, 75.6% and 48% in options O, A, B and C, respectively. Generally, higher TPH loss resulted from the phytoremediation treatment stage. The treated options also showed slight reductions in metal concentrations ranging from 0% to 16% of the initial low concentrations. The results highlight the effectiveness of bioaugmentation supplemented with phytoremediation. The combination of bioaugmentation and biostimulation supplemented with phytoremediation, however, may prove better in decontaminating petroleum drill cuttings to environmentally benign levels.

  1. Precision cutting and drilling with the Nd-YAG laser

    International Nuclear Information System (INIS)

    Lingenfelter, A.C.; Anglin, C.D.; Westrich, C.N.; Murchie, J.R.

    1986-01-01

    The Laser Processing Facility of the Materials Fabrication Division of Lawrence Livermore National Laboratory has two pulsed Nd-YAG lasers mounted on machine tool bases. Over the years the authors have had requirements for cutting a wide variety of materials, frequently to very tight dimensional tolerances. They have found that the laser process is particularly well suited for two application areas; (1) for thin cross sections of most all materials, and (2) for refractory metals and ceramics such as tungsten, tantalum, and molybdenum, silicon wafers, alumina, and graphite foil. Some of these materials are difficult if not impossible to cut and drill in any other manner. Examples of each of these types of applications are sighted. Data are presented to illustrate the effects and interactions of laser parameter variables such as aperturing, choice of lenses, focus, pulse length, and energy level. Examples of applications are shown

  2. Enhancing cuttings removal with gas blasts while drilling on Mars

    Science.gov (United States)

    Zacny, K. A.; Quayle, M. C.; Cooper, G. A.

    2005-04-01

    Future missions to Mars envision use of drills for subsurface exploration. Since the Martian atmosphere precludes the use of liquids for cuttings removal, proposed drilling machines utilize mechanical cuttings removal systems such as augers. However, an auger can substantially contribute to the total power requirements, and in the worst scenario it can choke. A number of experiments conducted under Martian pressures showed that intermittent blasts of gas at low differential pressures can effectively lift the cuttings out of the hole. A gas flushing system could be incorporated into the drill assembly for assistance in clearing the holes of rock cuttings or for redundancy in case of auger jamming. A number of variables such as the particle size distribution of the rock powder, the type of gas used, the bit and auger side clearances, the initial mass of cuttings, and the ambient pressure were investigated and found to affect the efficiency. In all tests the initial volume of gas was close to 1 L and the differential pressure was varied to achieve desired clearing efficiencies. Particles were being lifted out of the hole at a maximum speed of 6 m/s at a differential pressure of 25 torr and ambient pressure of 5 torr. Flushing tests lasted on average for 2 s. The power required to compress the thin Martian atmosphere to achieve a sufficient gas blast every minute or so at 10% efficiency was calculated to be of the order of a few watts.

  3. Influence of minimum quantity lubrication with Al2O3 nanoparticles on cutting parameters in drilling process

    Science.gov (United States)

    Fitrina, Sofia; Kristiawan, Budi; Surojo, Eko; Wijayanta, Agung Tri; Miyazaki, Takahiko; Koyama, Shigeru

    2018-02-01

    Machining is one of the largest and most widely used methods of production segments in industries. In this way, cutting fluids play an important role in minimizing production time, cost, and energy in various machining operations. This paper presents an experimental investigation into minimum quantity lubrication (MQL) with Al2O3 nanoparticles in drilling process of common rail as work material with DPSCM 435H code to analyze its influence on cutting parameters. Al2O3 has been selected for nanoparticles in this study due to its non-toxicity and spherical shapes for enhanced tribological attributes. Experiments were carried out for two different conditions; MQL + nanofluids (250 ml/h) and conventional cutting fluid (15 liters/min). In this work, nanofluid was prepared by adding Al2O3 nanoparticles (13 nm size) into the conventional cutting fluid in the specific proportion of 1.2 vol.%. The experiment results reveal that the performance of Al2O3 nanofluid in term surface roughness is better compared to the conventional cutting fluid, but the result of cutting temperature and chip morphology does not match with the previous experiment because volume fraction of nanofluid is too high. It means the specific proportion of 1.2 vol.% nanofluid is not best volume fraction for getting best cooling properties. This experiment does not focus on variations of volume fraction but on cooling conditions.

  4. Statistical Analysis of Deep Drilling Process Conditions Using Vibrations and Force Signals

    Directory of Open Access Journals (Sweden)

    Syafiq Hazwan

    2016-01-01

    Full Text Available Cooling systems is a key point for hot forming process of Ultra High Strength Steels (UHSS. Normally, cooling systems is made using deep drilling technique. Although deep twist drill is better than other drilling techniques in term of higher productivity however its main problem is premature tool breakage, which affects the production quality. In this paper, analysis of deep twist drill process parameters such as cutting speed, feed rate and depth of cut by using statistical analysis to identify the tool condition is presented. The comparisons between different two tool geometries are also studied. Measured data from vibrations and force sensors are being analyzed through several statistical parameters such as root mean square (RMS, mean, kurtosis, standard deviation and skewness. Result found that kurtosis and skewness value are the most appropriate parameters to represent the deep twist drill tool conditions behaviors from vibrations and forces data. The condition of the deep twist drill process been classified according to good, blunt and fracture. It also found that the different tool geometry parameters affect the performance of the tool drill. It believe the results of this study are useful in determining the suitable analysis method to be used for developing online tool condition monitoring system to identify the tertiary tool life stage and helps to avoid mature of tool fracture during drilling process.

  5. Optimization of Process Parameters During Drilling of Glass-Fiber Polyester Reinforced Composites Using DOE and ANOVA

    Directory of Open Access Journals (Sweden)

    N.S. Mohan

    2010-09-01

    Full Text Available Polymer-based composite material possesses superior properties such as high strength-to-weight ratio, stiffness-to-weight ratio and good corrosive resistance and therefore, is attractive for high performance applications such as in aerospace, defense and sport goods industries. Drilling is one of the indispensable methods for building products with composite panels. Surface quality and dimensional accuracy play an important role in the performance of a machined component. In machining processes, however, the quality of the component is greatly influenced by the cutting conditions, tool geometry, tool material, machining process, chip formation, work piece material, tool wear and vibration during cutting. Drilling tests were conducted on glass fiber reinforced plastic composite [GFRP] laminates using an instrumented CNC milling center. A series of experiments are conducted using TRIAC VMC CNC machining center to correlate the cutting parameters and material parameters on the cutting thrust, torque and surface roughness. The measured results were collected and analyzed with the help of the commercial software packages MINITAB14 and Taly Profile. The surface roughness of the drilled holes was measured using Rank Taylor Hobson Surtronic 3+ instrument. The method could be useful in predicting thrust, torque and surface roughness parameters as a function of process variables. The main objective is to optimize the process parameters to achieve low cutting thrust, torque and good surface roughness. From the analysis it is evident that among all the significant parameters, speed and drill size have significant influence cutting thrust and drill size and specimen thickness on the torque and surface roughness. It was also found that feed rate does not have significant influence on the characteristic output of the drilling process.

  6. Influence of Cutting Parameters on the Surface Roughness and Hole Diameter of Drilling Making Parts of Alluminium Alloy

    Directory of Open Access Journals (Sweden)

    Andrius Stasiūnas

    2013-02-01

    Full Text Available The article researches the drilling process of an aluminium alloy. The paper is aimed at analyzing the influence of cutting speed, feed and hole depth considering hole diameter and hole surface roughness of aluminum alloy 6082 in the dry drilling process and at making empirical formulas for cutting parameters. The article also describes experimental techniques and equipment, tools and measuring devices. Experimental studies have been carried out using different cutting parameters. The obtained results have been analyzed using computer software. According to the existing techniques for measuring, surface roughness and hole diameters have been measured, empirical models have been created and the results of the conducted experiments have been inspected. The findings and recommendations are presented at the end of the work.Artcile in Lithuanian

  7. Bioremediation of oil-based drill cuttings by a halophilic consortium isolated from oil-contaminated saline soil.

    Science.gov (United States)

    Rezaei Somee, Maryam; Shavandi, Mahmoud; Dastgheib, Seyed Mohammad Mehdi; Amoozegar, Mohammad Ali

    2018-05-01

    Oil-based drill cuttings are hazardous wastes containing complex hydrocarbons, heavy metals, and brine. Their remediation is a crucial step before release to the environment. In this work, we enriched a halophilic consortium, from oil-polluted saline soil, which is capable of degrading diesel as the main pollutant of oil-based drill cuttings. The degradation ability of the consortium was evaluated in microcosms using two different diluting agents (fine sand and biologically active soil). During the bioremediation process, the bacterial community dynamics of the microcosms was surveyed using PCR amplification of a fragment of 16S rRNA gene followed by denaturing gradient gel electrophoresis (DGGE). The diesel degradation rates were monitored by total petroleum hydrocarbon (TPH) measurement and the total count of heterotrophic and diesel-degrading bacteria. After 3 months, the microcosm containing fine sand and drill cuttings with the ratio of 1:1 (initial TPH of 36,000 mg/kg) showed the highest TPH removal (40%) and its dominant bacterial isolates belonged to the genera Dietzia, Arthrobacter , and Halomonas . DGGE results also confirmed the role of these genera in drill cuttings remediation. DGGE analysis of the bacterial diversity showed that Propionibacterium, Salinimicrobium, Marinobacter , and Dietzia are dominant in active soil microcosm; whereas Bacillus, Salinibacillus , and Marinobacter are abundant in sand microcosm. Our results suggest that the bioaugmentation strategy would be more successful if the diluting agent does not contain a complex microbial community.

  8. Effects of non-aqueous fluids-associated drill cuttings discharge on shelf break macrobenthic communities in the Campos Basin, Brazil.

    Science.gov (United States)

    Santos, Maria Fernanda L; Silva, Janete; Fachel, Jandyra M G; Pulgati, Fernando H

    2010-08-01

    This paper assesses the effects of non-aqueous fluids (NAF)-associated drill cuttings discharge on shelf break macrobenthic communities in the Campos Basin, off the southeast Brazilian coast, Rio de Janeiro State. Samples were taken with a 0.25-m2 box corer from surrounding two oil and gas wells on three monitoring cruises: before drilling, three months after drilling, and 22 months after drilling. Statistical methodologies used Bayesian geostatistical and analysis of variance models to evaluate the effects of the NAF-associated drill cuttings discharge and to define the impact area. The results indicated that marked variations were not observed in the number of families between cruises, though there were changes in the fauna composition. The changes seen in biological descriptors in both control and background situation areas were not considered significant, showing a temporal homogeneity in means. The impact area presented changes in biological descriptors of communities and trophic structure during the three cruises and such changes were correlated to chemical and physical variables related to the drilling activities, as a result of the mix of drill cuttings and sediment and the anoxic conditions established in the substrate. In that area, three months after drilling, a decrease in diversity and an increase in density, motile deposit-feeders and Pol/Crp ratio, and dominance of opportunistic organisms, such as the capitellid Capitella sp., were observed and, 22 months after drilling, an increase of diversity, reduction of dominance of capitellid polychaete, changes in the fauna composition, and a dominance of opportunistic burrowing and tube-building organisms were observed, indicating an ecological succession process.

  9. Effects of drilling cuttings on the behavior of the Norway lobster Nephrops norvegicus

    Energy Technology Data Exchange (ETDEWEB)

    Richardson, C A

    1984-05-01

    Small quantities of drilling cuttings (100 g/250 cm/sup 2/) were found to affect both the survival and general behavior of Nephrops norvegicus held in experimental aquaria. In one experiment volatile hydrocarbons released from the cuttings caused a significant decrease in the heat of the exopodite on the third maxilliped. Flicking rates of the antennule and the time taken to identify and capture food introduced into the tanks were unaffected by exposure to cuttings. When the water flow through the tanks was interrupted for 12 h, 58% of animals died after exposure to the highest concentration of cuttings but those at the lower concentrations survived. After the water flow was restored the remaining survivors showed disorientated behavior and uncoordinated movements which lasted for about 36 h. In this condition animals will be more vulnerable to predators. This unnatural behavior may have serious implications for natural populations exposed to cuttings discharge in the close vicinity of offshore drilling platforms. 11 references, 3 tables.

  10. Tool life and cutting speed for the maximum productivity at the drilling of the stainless steel X22CrMoV12-1

    Science.gov (United States)

    Vlase, A.; Blăjină, O.; Iacob, M.; Darie, V.

    2015-11-01

    Two addressed issues in the research regarding the cutting machinability, establishing of the optimum cutting processing conditions and the optimum cutting regime, do not yet have sufficient data for solving. For this reason, in the paper it is proposed the optimization of the tool life and the cutting speed at the drilling of a certain stainless steel in terms of the maximum productivity. For this purpose, a nonlinear programming mathematical model to maximize the productivity at the drilling of the steel is developed in the paper. The optimum cutting tool life and the associated cutting tool speed are obtained by solving the numerical mathematical model. Using this proposed model allows increasing the accuracy in the prediction of the productivity for the drilling of a certain stainless steel and getting the optimum tool life and the optimum cutting speed for the maximum productivity. The results presented in this paper can be used in the production activity, in order to increase the productivity of the stainless steels machining. Also new research directions for the specialists in this interested field may come off from this paper.

  11. Updated procedures for using drill cores and cuttings at the Lithologic Core Storage Library, Idaho National Laboratory, Idaho

    Science.gov (United States)

    Hodges, Mary K.V.; Davis, Linda C.; Bartholomay, Roy C.

    2018-01-30

    In 1990, the U.S. Geological Survey, in cooperation with the U.S. Department of Energy Idaho Operations Office, established the Lithologic Core Storage Library at the Idaho National Laboratory (INL). The facility was established to consolidate, catalog, and permanently store nonradioactive drill cores and cuttings from subsurface investigations conducted at the INL, and to provide a location for researchers to examine, sample, and test these materials.The facility is open by appointment to researchers for examination, sampling, and testing of cores and cuttings. This report describes the facility and cores and cuttings stored at the facility. Descriptions of cores and cuttings include the corehole names, corehole locations, and depth intervals available.Most cores and cuttings stored at the facility were drilled at or near the INL, on the eastern Snake River Plain; however, two cores drilled on the western Snake River Plain are stored for comparative studies. Basalt, rhyolite, sedimentary interbeds, and surficial sediments compose most cores and cuttings, most of which are continuous from land surface to their total depth. The deepest continuously drilled core stored at the facility was drilled to 5,000 feet below land surface. This report describes procedures and researchers' responsibilities for access to the facility and for examination, sampling, and return of materials.

  12. Dewatering cuts drilling mud and disposal costs

    International Nuclear Information System (INIS)

    West, G.; Pharis, B.

    1991-01-01

    This paper reports on rig site dewatering of drilling fluids with recycling of processed water that can help an operator to comply with environmental rules by reducing volumes of waste and reducing long term liabilities. It can also reduce disposal costs and provide a cleaner drill site overall. Rig site dewatering is the process of injecting coagulants or flocculating chemicals into the mud entering a large clarifying centrifuge. This coagulates the fine, drilled particles allowing them to be separated from the fluid which can then be handled separately. Most of the environmental concerns during the 1980s involved hazardous materials and toxic wastes. Drilling fluids, many of which are chemically benign, have escaped many of the difficult-to-comply-with rules and regulations. During the 1990s, however, operators may be required to submit a written plan for liquid waste reduction for even nonhazardous materials. Many states and local agencies may institute total bans on oil field wastes. Drilling rigs typically produce about 1 bbl of liquid waste for every 1 ft of hole drilled. Thus, a typical drilling operation can produce a large quantity of waste

  13. Method and apparatus for jet-assisted drilling or cutting

    Science.gov (United States)

    Summers, David Archibold; Woelk, Klaus Hubert; Oglesby, Kenneth Doyle; Galecki, Grzegorz

    2012-09-04

    An abrasive cutting or drilling system, apparatus and method, which includes an upstream supercritical fluid and/or liquid carrier fluid, abrasive particles, a nozzle and a gaseous or low-density supercritical fluid exhaust abrasive stream. The nozzle includes a throat section and, optionally, a converging inlet section, a divergent discharge section, and a feed section.

  14. Optimizing drilling performance using a selected drilling fluid

    Science.gov (United States)

    Judzis, Arnis [Salt Lake City, UT; Black, Alan D [Coral Springs, FL; Green, Sidney J [Salt Lake City, UT; Robertson, Homer A [West Jordan, UT; Bland, Ronald G [Houston, TX; Curry, David Alexander [The Woodlands, TX; Ledgerwood, III, Leroy W.

    2011-04-19

    To improve drilling performance, a drilling fluid is selected based on one or more criteria and to have at least one target characteristic. Drilling equipment is used to drill a wellbore, and the selected drilling fluid is provided into the wellbore during drilling with the drilling equipment. The at least one target characteristic of the drilling fluid includes an ability of the drilling fluid to penetrate into formation cuttings during drilling to weaken the formation cuttings.

  15. Results of the drilling cuttings reuse and recycling program of PetroPiar, S.A. (formerly Petrolera Ameriven, S.A.)

    Energy Technology Data Exchange (ETDEWEB)

    Arrocha, A.; Ellis, G.; Camacho, R.; Crespo, A.; Jimenez, C. [PetroPiar, Caracas (Venezuela); Morales, F. [Simon Bolivar Univ., Caracas (Venezuela)

    2008-07-01

    Venezuela's Orinoco Oil Belt has been divided into 27 blocks depending on their technical characteristics. PetroPiar's area of exploration and production is located in the Ayacucho block. In an effort to support sustainable development, the company has initiated a research program to reuse and recycle the drill cuttings produced in the area. The drill cuttings are produced using a water based drilling mud. This paper presented the results of the program from year 2000. The drillings cuttings were shown to have excellent physical and mechanical properties. To date, approximately 81,860 m{sup 3} of drilling cuttings have been reused as blended or fill material in the construction of sub-bases and bases for well pads. A series of geophysical treatability tests are scheduled for 2007-2008 along with environmental characterizations to develop Cold Mix Asphalt with asphalt emulsions, through the reuse of oily drilling cuttings, to substitute a surface hot mix asphalt carpet. The optimum compaction humidity was shown to be 8 per cent. The equivalent of sand above 34 per cent allows for good compaction of the binder and the aggregate, producing a workable mix. Six per cent residual asphalt was shown to be the optimal binder for these mixes. 18 refs., 8 tabs., 15 figs.

  16. Drilling and cutting of thin metal plates in water with radiation of a repetitively pulsed Nd : YAG laser

    Energy Technology Data Exchange (ETDEWEB)

    Glova, A F; Lysikov, A Yu [State Research Center of Russian Federation ' Troitsk Institute for Innovation and Fusion Research' , Troitsk, Moscow Region (Russian Federation)

    2011-10-31

    The conditions of drilling and cutting of 0.15-mm-thick titanium and stainless steel plates in water with the radiation of a repetitively pulsed Nd : YAG laser having the mean power up to 30 W are studied experimentally in the absence of water and gas jets. Dependences of the maximal cutting speed in water on the radiation power are obtained, the cutting efficiency is determined, and the comparison with the conditions of drilling and cutting of plates in air is carried out.

  17. Controlling torque and cutting costs: steerable drill bits deliver in Latin America

    Energy Technology Data Exchange (ETDEWEB)

    Barton, Steve; Garcia, Alexis; Amorim, Dalmo [ReedHycalog, Stonehouse (United Kingdom); Iramina, Wilson [University of Sao Paulo (USP), SP (Brazil); Herrera, Gabriel

    2008-07-01

    Tool face Control is widely regarded as one of the greatest directional drilling challenges with a Fixed Cutter (FC) drill bit on a Steerable Motor assembly. Tool face offset is proportional to the torque generated by the bit, and by nature, FC bits are capable of generating high levels of torque. If large changes in downhole torque are produced while drilling, this will cause rotation of the drill string, and loss of tool face orientation. This results in inefficient drilling and increases risk of bit and downhole tool damage. This paper examines the effect of various FC drill bit components to determine the key design requirements to deliver a smooth torque response and an improved directional performance. Included is a review of the results from comprehensive laboratory testing to determine the effectiveness of a number of different configurations of removable Torque Controlling Components (TCC). These, in combination with specific cutting structure layouts, combine to provide predictable torque response while optimized for high rates of penetration. In addition, unique gauge geometry is disclosed that was engineered to reduce drag and deliver improved borehole quality. This gauge design produces less torque when sliding and beneficial gauge pad interaction with the borehole when in rotating mode. Field performance studies from within Latin America clearly demonstrate that matching TCC, an optimized cutting structure, and gauge geometry to a steerable assembly delivers smooth torque response and improved directional control. Benefits with regard to improved stability are also discussed. Successful application has resulted in significant time and cost savings for the operator, demonstrating that Stability and Steerability improvements can be achieved with an increase in penetration rate. (author)

  18. A Time Series Study of Lophelia pertusa and Reef Megafauna Responses to Drill Cuttings Exposure on the Norwegian Margin.

    Directory of Open Access Journals (Sweden)

    Autun Purser

    Full Text Available As hotspots of local biodiversity in the deep sea, preservation of cold-water coral reef communities is of great importance. In European waters the most extensive reefs are found at depths of 300 - 500 m on the continental margin. In Norwegian waters many of these reefs are located in areas of interest for oil and gas exploration and production. In this study drilling was carried out in the Morvin drill field in proximity to a number of small Lophelia pertusa coral reefs (closest reefs 100 m upstream and 350 m downstream of point of waste drill material release. In a novel monitoring study, ROV video surveys of 9 reefs were conducted prior, during, immediately after and >1 year after drilling operations. Behavior of coral polyps inhabiting reefs exposed to differing concentrations of drill cuttings and drilling fluids (waste drilling material were compared. Levels of expected exposure to these waste materials were determined for each reef by modelling drill cutting transport following release, using accurate in-situ hydrodynamic data collected during the drilling period and drill cutting discharge data as parameters of a dispersal model. The presence / absence of associate reef species (Acesta excavata, Paragorgia arborea and Primnoa resedaeformis were also determined from each survey video. There were no significant differences in Lophelia pertusa polyp behavior in corals modelled to have been exposed to pulses of >25 ppm drill cutting material and those modelled to be exposed to negligible concentrations of material. From the video data collected, there were no observed degradations of reef structure over time, nor reductions of associate fauna abundance, regardless of modelled exposure concentration at any of the surveyed reefs. This study focused exclusively on adult fauna, and did not assess the potential hazard posed by waste drilling material to coral or other larvae. Video data was collected by various ROV's, using different camera and

  19. Influence of non-edible vegetable based oil as cutting fluid on chip, surface roughness and cutting force during drilling operation of Mild Steel

    Science.gov (United States)

    Susmitha, M.; Sharan, P.; Jyothi, P. N.

    2016-09-01

    Friction between work piece-cutting tool-chip generates heat in the machining zone. The heat generated reduces the tool life, increases surface roughness and decreases the dimensional sensitiveness of work material. This can be overcome by using cutting fluids during machining. They are used to provide lubrication and cooling effects between cutting tool and work piece and cutting tool and chip during machining operation. As a result, important benefits would be achieved such longer tool life, easy chip flow and higher machining quality in the machining processes. Non-edible vegetable oils have received considerable research attention in the last decades owing to their remarkable improved tribological characteristics and due to increasing attention to environmental issues, have driven the lubricant industry toward eco friendly products from renewable sources. In the present work, different non-edible vegetable oils are used as cutting fluid during drilling of Mild steel work piece. Non-edible vegetable oils, used are Karanja oil (Honge), Neem oil and blend of these two oils. The effect of these cutting fluids on chip formation, surface roughness and cutting force are investigated and the results obtained are compared with results obtained with petroleum based cutting fluids and dry conditions.

  20. Effect of Cutting Parameters on Thrust Force and Surface Roughness in Drilling of Al-2219/B4C/Gr Metal Matrix Composites

    Science.gov (United States)

    Ravindranath, V. M.; Basavarajappa, G. S. Shiva Shankar S.; Suresh, R.

    2016-09-01

    In aluminium matrix composites, reinforcement of hard ceramic particle present inside the matrix which causes tool wear, high cutting forces and poor surface finish during machining. This paper focuses on effect of cutting parameters on thrust force, surface roughness and burr height during drilling of MMCs. In the present work, discuss the influence of spindle speed and feed rate on drilling the pure base alloy (Al-2219), mono composite (Al- 2219+8% B4C) and hybrid composite (Al-2219+8%B4C+3%Gr). The composites were fabricated using liquid metallurgy route. The drilling experiments were conducted by CNC machine with TiN coated HSS tool, M42 (Cobalt grade) and carbide tools at various spindle speeds and feed rates. The thrust force, surface roughness and burr height of the drilled hole were investigated in mono composite and hybrid composite containing graphite particles, the experimental results show that the feed rate has more influence on thrust force and surface roughness. Lesser thrust force and discontinuous chips were produced during machining of hybrid composites when compared with mono and base alloy during drilling process. It is due to solid lubricant property of graphite which reduces the lesser thrust force, burr height and lower surface roughness. When machining with Carbide tool at low feed and high speeds good surface finish was obtained compared to other two types of cutting tool materials.

  1. Metagenome enrichment approach used for selection of oil-degrading bacteria consortia for drill cutting residue bioremediation.

    Science.gov (United States)

    Guerra, Alaine B; Oliveira, Jorge S; Silva-Portela, Rita C B; Araújo, Wydemberg; Carlos, Aline C; Vasconcelos, Ana Tereza R; Freitas, Ana Teresa; Domingos, Yldeney Silva; de Farias, Mirna Ferreira; Fernandes, Glauber José Turolla; Agnez-Lima, Lucymara F

    2018-04-01

    Drill cuttings leave behind thousands of tons of residues without adequate treatment, generating a large environmental liability. Therefore knowledge about the microbial community of drilling residue may be useful for developing bioremediation strategies. In this work, samples of drilling residue were enriched in different culture media in the presence of petroleum, aiming to select potentially oil-degrading bacteria and biosurfactant producers. Total DNA was extracted directly from the drill cutting samples and from two enriched consortia and sequenced using the Ion Torrent platform. Taxonomic analysis revealed the predominance of Proteobacteria in the metagenome from the drill cuttings, while Firmicutes was enriched in consortia samples. Functional analysis using the Biosurfactants and Biodegradation Database (BioSurfDB) revealed a similar pattern among the three samples regarding hydrocarbon degradation and biosurfactants production pathways. However, some statistical differences were observed between samples. Namely, the pathways related to the degradation of fatty acids, chloroalkanes, and chloroalkanes were enriched in consortia samples. The degradation colorimetric assay using dichlorophenolindophenol as an indicator was positive for several hydrocarbon substrates. The consortia were also able to produce biosurfactants, with biosynthesis of iturin, lichnysin, and surfactin among the more abundant pathways. A microcosms assay followed by gas chromatography analysis showed the efficacy of the consortia in degrading alkanes, as we observed a reduction of around 66% and 30% for each consortium in total alkanes. These data suggest the potential use of these consortia in the bioremediation of drilling residue based on autochthonous bioaugmentation. Copyright © 2018 Elsevier Ltd. All rights reserved.

  2. Improvement of Drill Performance in Metal Cutting Using MoST Solid Lubricant Coatings

    Institute of Scientific and Technical Information of China (English)

    N.R. Thomas; D.G. Teer; S. Yang; S. Hickman

    2004-01-01

    Coated tools are widely used in today's metal cutting industries and have significantly improved machining productivity through reducing operation costs and time. This paper presents the results of a systematic study of the performance of HSS drills coated with CrTiAlN and drills with a top solid lubricant coating of MoSTTM. The tests were performed on a Haas vertical machining centre under wet and dry cutting conditions to machine through holes in medium carbon steel workpieces. The feed force and torque were recorded throughout some of the tests using a force dynamometer,while the tool wear was monitored and measured. It was found that MoSTTM coatings even under accelerated conditions improve the tool life significantly based on their unique properties and very low friction.

  3. An Investigation for Disposal of Drill Cuttings into Unconsolidated Sandstones and Clayey Sands

    Energy Technology Data Exchange (ETDEWEB)

    Mese, Ali; Dvorkin, Jack; Shillinglaw, John

    2000-09-11

    This project include experimental data and a set of models for relating elastic moduli/porosity/texture and static-to-dynamic moduli to strength and failure relationships for unconsolidated sands and clayey sands. The results of the project should provide the industry with a basis for wider use of oil base drilling fluids in water sensitive formations by implementing drill cutting injection into existing wells at abandoned formations and controlling fracture geometry to prevent ground water contamination.

  4. Effects of vegetable-based cutting fluids on the wear in drilling

    Indian Academy of Sciences (India)

    2016-08-26

    Aug 26, 2016 ... In this study, performances of three VBCFs developed from crude sunflower oil, refined sunflower oil, refined canola oil and commercial semi-synthetic cutting fluid are compared in terms of tool wear, thrust force and surface roughness during drilling of AISI 304 austenitic stainless steel with HSSE tool.

  5. Restored Drill Cuttings for Wetlands Creation: Results of Mesocosm Approach to Emulate Field Conditions Under Varying Salinity and Hydrologic Conditions

    Energy Technology Data Exchange (ETDEWEB)

    Hester, Mark W.; Shaffer, Gary P.; Willis, Jonathan M.; DesRoches, Dennis J.

    2002-06-03

    Both interstitial water and plant tissue associated with the DC-A substrate exhibited low metal concentrations. Also in agreement with the previous study, plant performance in the DC-A substrate was found to be comparable to plant performance in the dredge spoil and topsoil substrates. This was extremely important because it indicated that the drill cuttings themselves served as an excellent substrate for wetland plant growth, but that the processing and stabilization techniques and drilling fluid formulations required further refinement.

  6. Neutron activation analysis of core and drill cutting samples from geothermal well drilling

    International Nuclear Information System (INIS)

    Miller, G.E.

    1986-01-01

    Samples of sandstones and shales were analysed by instrumental neutron activation analysis for a total of 30 elements. Three irradiation and five counting periods were employed. Solutions and National Bureau of Standards Reference Materials were used for comparison. The samples were obtained from drill cuttings (with a few core samples) from drillings in the Salton Sea geothermal field of California. These determinations form part of a major study to establish elemental variation as a function of mineral variation as depth and temperature in the well vary. The overall goal is to examine mineral alteration and/or element migration under typical geothermal conditions. The techniques involve typical compromises between maximizing precision for individual element determinations and the amount of time and effort that can be expended, as it is desired to examine large numbers of samples. With the limitations imposed by the reactor flux available at the U.C.Irvine TRIGA reactor, the detectors available, and time factors, most precisions are acceptable for geological comparison purposes. Some additional measurements were made by delayed-neutron counting methods to compare with uranium determinations made by conventional instrumental neutron activation analysis methods. (author)

  7. Restored Drill Cuttings for Wetlands Creation: Results of Mesocosm Approach to Emulate Field Conditions Under Varying Salinity and Hydrologic Conditions; FINAL

    International Nuclear Information System (INIS)

    Hester, Mark W.; Shaffer, Gary P.; Willis, Jonathan M.; DesRoches, Dennis J.

    2002-01-01

    Both interstitial water and plant tissue associated with the DC-A substrate exhibited low metal concentrations. Also in agreement with the previous study, plant performance in the DC-A substrate was found to be comparable to plant performance in the dredge spoil and topsoil substrates. This was extremely important because it indicated that the drill cuttings themselves served as an excellent substrate for wetland plant growth, but that the processing and stabilization techniques and drilling fluid formulations required further refinement

  8. Investigation of the Processing Parameters Impact on the Flexural Tool Vibrations While Drilling

    Directory of Open Access Journals (Sweden)

    I. I. Ivanov

    2015-01-01

    Full Text Available The paper considers an approach to analyze a dynamic stability of the drilling process in terms of tool flexibility. The proposed technique takes into consideration a regenerative effect leading to time delay in the dynamic system. This regenerative delay is the main source of arising dynamically unstable machining conditions. The paper describes a principle of emerging self-vibrations while cutting. It mentions the undesirable nature of transverse bending selfvibrations of tool, which cause a decreasing quality of the processed hole surface.The suggested approach consists in building a diagram of the drilling process stability for a tool model allowing only its flexural vibrations. The feature of the study is to describe tool dynamics using a finite element model based on the quadratic approximation of displacements for tool dynamics modeling. The assumption of an axial symmetry of drill geometry was discarded. The reduced model of tool was built taking into account two eigenvectors corresponding to tool bending. This model contains 2 degrees of freedom (DOF, which are, essentially, rotations of a drill tip. The technology of rigid multi-point constraints was used to connect those DOFs with solid finite element nodes. The system of delayed differential equations describing the reduced tool model dynamics was derived to estimate a dynamic stability of the drilling process. The Floquet theory is applied to build a stability diagram as a maximum multiplicator value versus a drill rotation rate. The presented diagram allows us to draw a conclusion that in the wide range of rotation frequencies transverse bending self- vibrations can be excited. The results obtained and the calculation technique may be used to choose the operation modes free from undesirable flexural self-vibrations of tool.The reported study was supported by RFBR within the framework of the research project ” mol_a”№ 14-08-31603 “Development of methods and algorithms for

  9. Environment-friendly drilling operation technology

    Science.gov (United States)

    Luo, Huaidong; Jing, Ning; Zhang, Yanna; Huang, Hongjun; Wei, Jun

    2017-01-01

    Under the circumstance that international safety and environmental standards being more and more stringent, drilling engineering is facing unprecedented challenges, the extensive traditional process flow is no longer accepted, the new safe and environment-friendly process is more suitable to the healthy development of the industry. In 2015, CNPCIC adopted environment-friendly drilling technology for the first time in the Chad region, ensured the safety of well control, at the same time increased the environmental protection measure, reduced the risk of environmental pollution what obtain the ratification from local government. This technology carries out recovery and disposal of crude oil, cuttings and mud without falling on the ground. The final products are used in road and well site construction, which realizes the reutilization of drilling waste, reduces the operating cost, and provides a strong technical support for cost-cutting and performance-increase of drilling engineering under low oil price.

  10. DYNAMIC MODELLING OF VIBRATIONS ASSISTED DRILLING

    Directory of Open Access Journals (Sweden)

    Mathieu LADONNE

    2015-05-01

    Full Text Available The number of multi-materials staking configurations for aeronautical structures is increasing, with the evolution of composite and metallic materials. For drilling the fastening holes, the processes of Vibration Assisted Drilling (VAD expand rapidly, as it permits to improve reliability of drilling operations on multilayer structures. Among these processes of VAD, the solution with forced vibrations added to conventional feed to create a discontinuous cutting is the more developed in industry. The back and forth movement allows to improve the evacuation of chips by breaking it. This technology introduces two new operating parameters, the frequency and the amplitude of the oscillation. To optimize the process, the choice of those parameters requires first to model precisely the operation cutting and dynamics. In this paper, a kinematic modelling of the process is firstly proposed. The limits of the model are analysed through comparison between simulations and measurements. The proposed model is used to develop a cutting force model that allows foreseeing the operating conditions which ensure good chips breaking and tool life improvement.

  11. Investigation on the Effect of a Pre-Center Drill Hole and Tool Material on Thrust Force, Surface Roughness, and Cylindricity in the Drilling of Al7075.

    Science.gov (United States)

    Ghasemi, Amir Hossein; Khorasani, Amir Mahyar; Gibson, Ian

    2018-01-16

    Drilling is one of the most useful metal cutting processes and is used in various applications, such as aerospace, electronics, and automotive. In traditional drilling methods, the thrust force, torque, tolerance, and tribology (surface roughness) are related to the cutting condition and tool geometry. In this paper, the effects of a pre-center drill hole, tool material, and drilling strategy (including continuous and non-continuous feed) on thrust force, surface roughness, and dimensional accuracy (cylindricity) have been investigated. The results show that using pre-center drill holes leads to a reduction of the engagement force and an improvement in the surface quality and cylindricity. Non-continuous drilling reduces the average thrust force and cylindricity value, and High Speed Steels HSS-Mo (high steel speed + 5-8% Mo) reduces the maximum quantity of cutting forces. Moreover, cylindricity is directly related to cutting temperature and is improved by using a non-continuous drilling strategy.

  12. Investigation on the Effect of a Pre-Center Drill Hole and Tool Material on Thrust Force, Surface Roughness, and Cylindricity in the Drilling of Al7075

    Directory of Open Access Journals (Sweden)

    Amir Hossein Ghasemi

    2018-01-01

    Full Text Available Drilling is one of the most useful metal cutting processes and is used in various applications, such as aerospace, electronics, and automotive. In traditional drilling methods, the thrust force, torque, tolerance, and tribology (surface roughness are related to the cutting condition and tool geometry. In this paper, the effects of a pre-center drill hole, tool material, and drilling strategy (including continuous and non-continuous feed on thrust force, surface roughness, and dimensional accuracy (cylindricity have been investigated. The results show that using pre-center drill holes leads to a reduction of the engagement force and an improvement in the surface quality and cylindricity. Non-continuous drilling reduces the average thrust force and cylindricity value, and High Speed Steels HSS-Mo (high steel speed + 5–8% Mo reduces the maximum quantity of cutting forces. Moreover, cylindricity is directly related to cutting temperature and is improved by using a non-continuous drilling strategy.

  13. Key technologies of drilling process with raise boring method

    Directory of Open Access Journals (Sweden)

    Zhiqiang Liu

    2015-08-01

    Full Text Available This study presents the concept of shaft constructed by raise boring in underground mines, and the idea of inverse construction can be extended to other fields of underground engineering. The conventional raise boring methods, such as the wood support method, the hanging cage method, the creeping cage method, and the deep-hole blasting method, are analyzed and compared. In addition, the raise boring machines are classified into different types and the characteristics of each type are described. The components of a raise boring machine including the drill rig, the drill string and the auxiliary system are also presented. Based on the analysis of the raise boring method, the rock mechanics problems during the raise boring process are put forward, including rock fragmentation, removal of cuttings, shaft wall stability, and borehole deviation control. Finally, the development trends of raise boring technology are described as follows: (i improvement of rock-breaking modes to raise drilling efficiency, (ii development of an intelligent control technique, and (iii development of technology and equipment for nonlinear raise boring.

  14. Environmental implications of release of oil-based drilling fluids and oily cuttings into waters of the Canadian northwest Atlantic

    Energy Technology Data Exchange (ETDEWEB)

    Barchard, W.W.; Doe, K.G.; Mahon, S.D.; Moores, R.B.; Osborne, J.M.; Parker, W.R.

    1986-01-01

    In 1982, the Environmental Protection Service became aware that companies conducting petroleum exploration in the waters of eastern Canada would request permission to use and discharge oil-based drilling fluids and/or drill cuttings contaminated with oil-based drilling fluids. It was determined from an evaluation of North Sea data that aspects of the toxicity of oil-based drilling fluids should be evaluated using techniques applicable to Canadian marine conditions. Although it is unlikely that permission will be granted to dispose of whole oil-based muds into the ocean, whole mud formulations were tested as a close approximation to the mixture which would adhere to discharged drilling cuttings. Test organisms were exposed to whole muds as an approximation of the worst possible exposure regime. Static bioassays (96-hour) were conducted using threespine stickleback (Gasterosteus aculeatus). In general, high pH and the inclusion of certain emulsifiers seemed to contribute greatly to the lethality of the whole muds. Diesel oil-based muds were more acutely toxic than those formulated with alternate base oils which were virtually non-acutely toxic. Acute, sublethal and long-term studies were also conducted only on drill cuttings contaminated with alternate base oil muds. These more closely reflect proposed discharge strategies. Although 96-hour exposures resulted in no mortality, longer-term exposures (four to thirty-two days) resulted in significant behavioural changes and/or mortality to Macoma balthica, Strongylocentrotus droebachiensis, larval Homarus americanus and Nephthys caeca. The results suggest that use of alternate oil-based drilling fluids will have an effect on the marine environment intermediate between water-based muds and diesel oil-based muds. 73 refs., 6 figs., 18 tabs.

  15. 3D Finite Element Modelling of Drilling Process of Al2024-T3 Alloy with solid tooling and Experimental Validation

    DEFF Research Database (Denmark)

    Davoudinejad, Ali; Tosello, Guido

    2017-01-01

    Drilling is an indispensable process for many manufacturing industries due to the importance of the process for assembling components. This study presents a 3D finite element modeling (3D FEM) approach for drilling process of aluminum 2024-T3. The 3D model of tool for two facet HSSCo and four facet...... area were determined numerically. The results confirm the ability and advantage of 3D FE model of the drilling process....... HSS were generated base on the details geometry. The simulations were carried out for both drills in different cutting conditions. The numerically obtained thrust forces were compared against experimental results. The tool stress distribution, chip formation and temperature distribution in the chip...

  16. Study of the application of sunflower oil in the process of drilling ABNT 1045 steel

    Directory of Open Access Journals (Sweden)

    Jean Robert Pereira Rodrigues

    2014-04-01

    Full Text Available The cutting fluids in machining, when chosen and applied adequately can contemplate in benefits during the manufacturing processes. The selected method should allow the cutting fluid to reach the closest possible of the cutting edge lubricating the chip-tool interface. The properties of the fluid are fundamental so that the same facilitates the machining process. However the fluid can represent a great problem for the environment and health of the operator. For that reason, several scientific and technological studies are constantly developed to investigate the performance and alternative applications of cutting fluids in machining operations. This work studies the effect of sunflower oil in the cutting forces for the drilling process of 1045 ABNT steel. The fluid was applied in the form MQL - Minimum Quantity Lubrication for different cutting conditions. The cutting speed, feed rate and the length of the hole were varied. Each one of the cutting variables two levels were used. The results suggest a good acting sunflower oil in the work accomplished.

  17. Procedures for use of, and drill cores and cuttings available for study at, the Lithologic Core Storage Library, Idaho National Engineering Laboratory, Idaho

    International Nuclear Information System (INIS)

    Davis, L.C.; Hannula, S.R.; Bowers, B.

    1997-03-01

    In 1990, the US Geological Survey, in cooperation with the US Department of Energy, Idaho Operations Office, established the Lithologic Core Storage Library at the Idaho National Engineering Laboratory (INEL). The facility was established to consolidate, catalog, and permanently store nonradioactive drill cores and cuttings from investigations of the subsurface conducted at the INEL, and to provide a location for researchers to examine, sample, and test these materials. The facility is open by appointment to researchers for examination, sampling, and testing of cores and cuttings. This report describes the facility and cores and cuttings stored at the facility. Descriptions of cores and cuttings include the well names, well locations, and depth intervals available. Most cores and cuttings stored at the facility were drilled at or near the INEL, on the eastern Snake River Plain; however, two cores drilled on the western Snake River Plain are stored for comparative studies. Basalt, rhyolite, sedimentary interbeds, and surficial sediments compose the majority of cores and cuttings, most of which are continuous from land surface to their total depth. The deepest core stored at the facility was drilled to 5,000 feet below land surface. This report describes procedures and researchers' responsibilities for access to the facility, and examination, sampling, and return of materials

  18. Modeling pellet impact drilling process

    Science.gov (United States)

    Kovalyov, A. V.; Ryabchikov, S. Ya; Isaev, Ye D.; Ulyanova, O. S.

    2016-03-01

    The paper describes pellet impact drilling which could be used to increase the drilling speed and the rate of penetration when drilling hard rocks. Pellet impact drilling implies rock destruction by metal pellets with high kinetic energy in the immediate vicinity of the earth formation encountered. The pellets are circulated in the bottom hole by a high velocity fluid jet, which is the principle component of the ejector pellet impact drill bit. The experiments conducted has allowed modeling the process of pellet impact drilling, which creates the scientific and methodological basis for engineering design of drilling operations under different geo-technical conditions.

  19. Manufacturing Methods for Cutting, Machining and Drilling Composites. Volume 1. Composites Machining Handbook

    Science.gov (United States)

    1978-08-01

    12°±30’ 1180±2° OPTIONAL .0005 IN./IN. BACK TAPER 015 RAD LIPS TO BE WITHIN .002 OF TRUE ANGULAR POSITION NOTES: 1. LAND WIDTH: 28% ± .005... horoscope and dye-penetrant requirements. 79 PHASE 1 PHASE II PHASE III PHASE IV CUTTING DRILLING MACHINING NONDESTRUCTIVE EVALUATION METHOD MATERIAL

  20. Influence of Drilling Parameters on Torque during Drilling of GFRP Composites Using Response Surface Methodology

    Science.gov (United States)

    Mohan, N. S.; Kulkarni, S. M.

    2018-01-01

    Polymer based composites have marked their valuable presence in the area of aerospace, defense and automotive industry. Components made of composite, are assembled to main structure by fastener, which require accurate, precise high quality holes to be drilled. Drilling the hole in composite with accuracy require control over various processes parameters viz., speed, feed, drill bit size and thickens of specimen. TRIAC VMC machining center is used to drill the hole and to relate the cutting and machining parameters on the torque. MINITAB 14 software is used to analyze the collected data. As a function of cutting and specimen parameters this method could be useful for predicting torque parameters. The purpose of this work is to investigate the effect of drilling parameters to get low torque value. Results show that thickness of specimen and drill bit size are significant parameters influencing the torque and spindle speed and feed rate have least influence and overlaid plot indicates a feasible and low region of torque is observed for medium to large sized drill bits for the range of spindle speed selected. Response surface contour plots indicate the sensitivity of the drill size and specimen thickness to the torque.

  1. A trial of evaluation of drill-out skill of the mastoid process using navigation log

    International Nuclear Information System (INIS)

    Komune, Shizuo

    2011-01-01

    An examination was performed to see the operative skill of drill-outing the mastoid process using the temporal bone model, for the ultimate purposes of defining ''its good skill'' and of the skill assessment from the educational aspect. Comparison was made between an otological doctor who routinely conducts the operation and a medical resident having no experience of the procedure, both of whom were belonging to Kyushu University. The bone model for training the procedure was manufactured from CT-data (Ono and Co., Ltd., Tokyo), and was drilled out with drill tip of 4 mm cutting bur by the two examinees above according to the operative navigation. The navigation system had been modified for its software (3D slicer, a free software) to record the spatial tip log 6 times/sec. Sites to be preserved from the bur cutting at finishing the operation were defined to be the sigmoid sinus, short bone of anvil, lateral semicircular canal and facial nerve. The distances of the tip trace of the doctor from those sites were found 1.97 to 2.69 mm while of the resident, -5.8 to 0.58 mm, where minus meant the excessive cutting. Swinging of doctor's bur was smaller than resident's. Thus it was suggested that the skill was quantitatively evaluable by the log of the drill tip and the examination by an increased number of examinees was thought to be meaningful. (author)

  2. Underwater Hyperspectral Imaging (UHI) for Assessing the Coverage of Drill Cuttings on Benthic Habitats

    Science.gov (United States)

    Erdal, I.; Sandvik Aas, L. M.; Cochrane, S.; Ekehaug, S.; Hansen, I. M.

    2016-02-01

    Larger-scale mapping of seabed areas requires improved methods in order to obtain effective and sound marine management. The state of the art for visual surveys today involves video transects, which is a proven, yet time consuming and subjective method. Underwater hyperspectral imaging (UHI) utilizes high color sensitive information in the visible light reflected from objects on the seafloor to automatically identify seabed organisms and other objects of interest (OOI). A spectral library containing optical fingerprints of a range of OOI's are used in the classification. The UHI is a push-broom hyperspectral camera utilizing a state of the art CMOS sensor ensuring high sensitivity and low noise levels. Dedicated lamps illuminate the imaging area of the seafloor. Specialized software is used both for processing raw data and for geo-localization and OOI identification. The processed hyperspectral image are used as a reference when extracting new spectral data for OOI's to the spectral library. By using the spectral library in classification algorithms, large sea floor areas can automatically be classified. Recent advantages in UHI classification includes mapping of areas affected by drill cuttings. Tools for automated classification of seabed that have a different bottom composition than adjacent baseline areas are under development. Tests have been applied to a transect in gradient from the drilling hole to baseline seabed. Some areas along the transect were identified as different compared to baseline seabed. The finding was supported by results from traditional seabed mapping methods. We propose that this can be a useful tool for tomorrows environmental mapping and monitoring of drill sites.

  3. Laboratory exposures of invertebrate and vertebrate species to concentrations of IA-35 (Petro-Canada) drill mud fluid, production water, and Hibernia mud cuttings

    Energy Technology Data Exchange (ETDEWEB)

    Payne, J.; Fancey, L.; Andrews, C.; Meade, J.; Power, F.; Veinot, G. [Department of Fisheries and Oceans, St. John' s, NF (Canada). Science Branch; Lee, K. [Department of Fisheries and Oceans, Mont-Joli, PQ (Canada). Maurice Lamontagne Inst.; Cook, A. [Environment Canada, Moncton, NB (Canada). Environmental Quality Laboratory

    2001-04-01

    The authors studied the short term effects on brine shrimp nauplii (Artemia franciscana), capelin larvae (Mallotus villosus), marine copepods (Calanus finmarchicus), juvenile yellowtail flounder (Limanda ferruginea) and ctenophores (Pleurobrachius pileus) of synthetic drill mud fluid, produced water and drill mud cuttings. In this report, they presented the data collected, including data on the water solubility of Petro-Canada drill mud fluid IA-35 and metal analysis of production water from the Sable Island Offshore Exploration Project. Low acute toxicity potential for drill mud fluid, production water and Hibernia drill cuttings for the species and life stages tested were revealed. The hypothesis to the effect that wastes pose very little or no risk of an acute toxic nature to the marine environment were reinforced by the results from this study. 5 refs., 25 tabs.

  4. Machining of bone: Analysis of cutting force and surface roughness by turning process.

    Science.gov (United States)

    Noordin, M Y; Jiawkok, N; Ndaruhadi, P Y M W; Kurniawan, D

    2015-11-01

    There are millions of orthopedic surgeries and dental implantation procedures performed every year globally. Most of them involve machining of bones and cartilage. However, theoretical and analytical study on bone machining is lagging behind its practice and implementation. This study views bone machining as a machining process with bovine bone as the workpiece material. Turning process which makes the basis of the actually used drilling process was experimented. The focus is on evaluating the effects of three machining parameters, that is, cutting speed, feed, and depth of cut, to machining responses, that is, cutting forces and surface roughness resulted by the turning process. Response surface methodology was used to quantify the relation between the machining parameters and the machining responses. The turning process was done at various cutting speeds (29-156 m/min), depths of cut (0.03 -0.37 mm), and feeds (0.023-0.11 mm/rev). Empirical models of the resulted cutting force and surface roughness as the functions of cutting speed, depth of cut, and feed were developed. Observation using the developed empirical models found that within the range of machining parameters evaluated, the most influential machining parameter to the cutting force is depth of cut, followed by feed and cutting speed. The lowest cutting force was obtained at the lowest cutting speed, lowest depth of cut, and highest feed setting. For surface roughness, feed is the most significant machining condition, followed by cutting speed, and with depth of cut showed no effect. The finest surface finish was obtained at the lowest cutting speed and feed setting. © IMechE 2015.

  5. Reliability concepts applied to cutting tool change time

    Energy Technology Data Exchange (ETDEWEB)

    Patino Rodriguez, Carmen Elena, E-mail: cpatino@udea.edu.c [Department of Industrial Engineering, University of Antioquia, Medellin (Colombia); Department of Mechatronics and Mechanical Systems, Polytechnic School, University of Sao Paulo, Sao Paulo (Brazil); Francisco Martha de Souza, Gilberto [Department of Mechatronics and Mechanical Systems, Polytechnic School, University of Sao Paulo, Sao Paulo (Brazil)

    2010-08-15

    This paper presents a reliability-based analysis for calculating critical tool life in machining processes. It is possible to determine the running time for each tool involved in the process by obtaining the operations sequence for the machining procedure. Usually, the reliability of an operation depends on three independent factors: operator, machine-tool and cutting tool. The reliability of a part manufacturing process is mainly determined by the cutting time for each job and by the sequence of operations, defined by the series configuration. An algorithm is presented to define when the cutting tool must be changed. The proposed algorithm is used to evaluate the reliability of a manufacturing process composed of turning and drilling operations. The reliability of the turning operation is modeled based on data presented in the literature, and from experimental results, a statistical distribution of drilling tool wear was defined, and the reliability of the drilling process was modeled.

  6. Reliability concepts applied to cutting tool change time

    International Nuclear Information System (INIS)

    Patino Rodriguez, Carmen Elena; Francisco Martha de Souza, Gilberto

    2010-01-01

    This paper presents a reliability-based analysis for calculating critical tool life in machining processes. It is possible to determine the running time for each tool involved in the process by obtaining the operations sequence for the machining procedure. Usually, the reliability of an operation depends on three independent factors: operator, machine-tool and cutting tool. The reliability of a part manufacturing process is mainly determined by the cutting time for each job and by the sequence of operations, defined by the series configuration. An algorithm is presented to define when the cutting tool must be changed. The proposed algorithm is used to evaluate the reliability of a manufacturing process composed of turning and drilling operations. The reliability of the turning operation is modeled based on data presented in the literature, and from experimental results, a statistical distribution of drilling tool wear was defined, and the reliability of the drilling process was modeled.

  7. Innovative techniques cut costs in wetlands drilling

    International Nuclear Information System (INIS)

    Navarro, A.R.

    1991-01-01

    This paper reports on an approach to drilling oil and gas wells in sensitive wetlands areas contributed to a savings of over $1.2 million on a three-well, $3 million drilling project in south Louisiana. ARCO Oil and Gas Co. drilled a three-well project in the Bayou Sale field with a truck-mounted workover rig and a modified solids-control system. This smaller equipment eliminated the need to build a large location in the marsh. Traditional drilling techniques require a large drillsite to accommodate all the equipment of a modern drilling complex. However, recently imposed environmental regulations substantially limit, and in some cases prohibit, the use of these conventional techniques for drilling wells in wetlands areas. Based on the potentially huge economic and operational impact on the drilling industry because of these stricter regulations, alternatives to these traditional practices are essential

  8. Drilling and coring methods that minimize the disturbance of cuttings, core, and rock formation in the unsaturated zone, Yucca Mountain, Nevada

    International Nuclear Information System (INIS)

    Hammermeister, D.P.; Blout, D.O.; McDaniel, J.C.

    1985-01-01

    A drilling-and-casing method (Odex 115 system) utilizing air as a drilling fluid was used successfully to drill through various rock types within the unsaturated zone at Yucca Mountain, Nevada. This paper describes this method and the equipment used to rapidly penetrate bouldery alluvial-colluvial deposits, poorly consolidated bedded and nonwelded tuff, and fractured, densely welded tuff to depths of about 130 meters. A comparison of water-content and water-potential data from drill cuttings with similar measurements on rock cores indicates that drill cuttings were only slightly disturbed for several of the rock types penetrated. Coring, sampling, and handling methods were devised to obtain minimally disturbed drive core from bouldery alluvial-colluvial deposits. Bulk-density values obtained from bulk samples dug from nearby trenches were compared to bulk-density values obtained from drive core to determine the effects of drive coring on the porosity of the core. Rotary coring methods utilizing a triple-tube core barrel and air as the drilling fluid were used to obtain core from welded and nonwelded tuff. Results indicate that the disturbance of the water content of the core was minimal. Water-content distributions in alluvium-colluvium were determined before drilling occurred by drive-core methods. After drilling, water-content distributions were determined by nuclear-logging methods. A comparison of the water-content distributions made before and after drilling indicates that Odex 115 drilling minimally disturbs the water content of the formation rock. 10 refs., 12 figs., 4 tabs

  9. Environmental effects of a discharge of drill cuttings contaminated with ester-based drilling muds in the North Sea

    International Nuclear Information System (INIS)

    Daan, R.; Booij, K.; Mulder, M.; Weerlee, E.M. van

    1996-01-01

    A field-monitoring program has been carried out to assess the environmental effects associated with drill cutting discharges at a drilling location in the North Sea, after drilling with ester-based muds. The study included a baseline survey just before drilling started and three postdrilling surveys, 1, 4, and 11 months after termination of drilling. During these surveys, ester concentrations and macrofauna densities were determined at distances between 75 and 3,000 m from the well. For the first and second postdrilling surveys, ester concentrations ranged between 2 and 4,700 mg·kg -1 dry sediment. During the third survey, esters were detected up to 200 m, with concentrations between 1 and 250 mg·kg -1 dry sediment. Between 500 and 3,000 m, ester concentrations were below detection level. The half-life was estimated as 133 d. This value reflects the composite effects of biodegradation and sediment relocation. During the second postdrilling survey, a reduced abundance as well as a reduced species richness of the macrofauna was observed up to 200 m from the well. Also, the presence of Capitella capitata was an obvious sign of disturbed sediment conditions in this area. A few species showed abundance gradients over the whole sampling transect and occurred in reduced abundance up to 500 or 1,000 m compared to the 3,000-m reference station. The third postdrilling survey clearly revealed effects at 75 to 200 m from the well. At distances ≥500 m, persistent effects could no longer be demonstrated. Although the results of the present study show that effects had not completely disappeared after 1 year, there are signs of recovery of the macrobenthos, because a reasonable number of species had recolonized the area in the vicinity of the well site, particularly at 200 m, in fairly high numbers

  10. Offshore disposal of oil-based drilling fluid waste

    International Nuclear Information System (INIS)

    Malachosky, E.; Shannon, B.E.; Jackson, J.E.

    1991-01-01

    Offshore drilling operations in the Gulf of Mexico may use oil-based drilling fluids to mitigate drilling problems. The result is the generation of a significant quantity of oily cuttings and mud. The transportation of this waste for onshore disposal is a concern from a standpoint of both personnel safety and potential environmental impact. A process for preparing a slurry of this waste and the subsequent disposal of the slurry through annular pumping has been put into use by ARCO Oil and Gas Company. The disposal technique has been approved by the Minerals Management Service (MMS). The slurried waste is displaced down a casing annulus into a permeable zone at a depth below the surface casing setting depth. The annular disposal includes all cuttings and waste oil mud generated during drilling with oil-based fluids. This disposal technique negates the need for cuttings storage on the platform, transportation to shore, and the environmental effects of onshore surface disposal. The paper describes the environmental and safety concerns with onshore disposal, the benefits of annular disposal, and the equipment and process used for the preparation and pumping of the slurry

  11. Modeling and Adhesive Tool Wear in Dry Drilling of Aluminum Alloys

    International Nuclear Information System (INIS)

    Girot, F.; Gutierrez-Orrantia, M. E.; Calamaz, M.; Coupard, D.

    2011-01-01

    One of the challenges in aeronautic drilling operations is the elimination of cutting fluids while maintaining the quality of drilled parts. This paper therefore aims to increase the tool life and process quality by working on relationships existing between drilling parameters (cutting speed and feed rate), coatings and tool geometry. In dry drilling, the phenomenon of Built-Up Layer is the predominant damage mechanism. A model fitting the axial force with the cutting parameters and the damage has been developed. The burr thickness and its dispersion decrease with the feed rate. The current diamond coatings which exhibit a strong adhesion to the carbide substrate can limit this adhesive layer phenomenon. A relatively smooth nano-structured coating strongly limits the development of this layer.

  12. ADVANCED CUTTINGS TRANSPORT STUDY

    Energy Technology Data Exchange (ETDEWEB)

    Stefan Miska; Troy Reed; Ergun Kuru

    2004-09-30

    part of this project, instrumentation was developed to monitor cuttings beds and characterize foams in the flow loop. An ultrasonic-based monitoring system was developed to measure cuttings bed thickness in the flow loop. Data acquisition software controls the system and processes the data. Two foam generating devices were designed and developed to produce foams with specified quality and texture. The devices are equipped with a bubble recognition system and an in-line viscometer to measure bubble size distribution and foam rheology, respectively. The 5-year project is completed. Future research activities will be under the umbrella of Tulsa University Drilling Research Projects. Currently the flow loop is being used for testing cuttings transport capacity of aqueous and polymer-based foams under elevated pressure and temperature conditions. Subsequently, the effect of viscous sweeps on cuttings transport under elevated pressure and temperature conditions will be investigated using the flow loop. Other projects will follow now that the ''steady state'' phase of the project has been achieved.

  13. Results of an adaptive environmental assessment modeling workshop concerning potential impacts of drilling muds and cuttings on the marine environment

    Science.gov (United States)

    Auble, Gregor T.; Andrews, Austin K.; Ellison, Richard A.; Hamilton, David B.; Johnson, Richard A.; Roelle, James E.; Marmorek, David R.

    1983-01-01

    Drilling fluids or "muds" are essential components of modern drilling operations. They provide integrity for the well bore, a medium for removal of formation cuttings, and lubrication and cooling of the drill bit and pipe. The modeling workshop described in this report was conducted September 14-18, 1981 in Gulf Breeze, Florida to consider potential impacts of discharged drilling muds and cuttings on the marine environment. The broad goals of the workshop were synthesis of information on fate and effects, identification of general relationships between drilling fluids and the marine environment, and identification of site-specific variables likely to determine impacts of drilling muds and cuttings in various marine sites. The workshop was structured around construction of a model simulating fate and effects of discharges from a single rig into open water areas of the Gulf of Mexico, and discussion of factors that might produce different fate and effects in enclosed areas such as bays and estuaries. The simulation model was composed of four connected submodels. A Discharge/Fate submodel dealt with the discharge characteristics of the rig and the subsequent fate of discharged material. Three effects submodels then calculated biological responses at distances away from the rig for the water column, soft bottom benthos (assuming the rig was located over a soft bottom environment), and hard bottom benthos (assuming the rig was located over a hard bottom environment). The model focused on direct linkages between the discharge and various organisms rather than on how the marine ecosystem itself is interconnected. Behavior of the simulation model indicated relatively localized effects of drilling muds and cuttings discharged from a single platform into open water areas. Water column fate and effects were dominated by rapid dilution. Effects from deposition of spent mud and cuttings were spatially limited with relatively rapid recovery, especially in soft bottom benthic

  14. Use of Oil-Based Mud Cutting Waste in Cement Clinker Manufacturing

    OpenAIRE

    Saif Al-Dhamri, H; Black, L

    2014-01-01

    Oil-based Mud (OBM) cutting waste is generated during the process of oil well drilling. The drilled rocks are removed from deep within the drilled well and pumped to the surface. The portion removed , known at "cutting", is a mixture of rocks, mud, water and oil. Most drilling companies store this waste in open yards with no specific treatment solution. The environmental regulations in Oman specify that storage should involve isolation, to prevent penetration of the contamination to the surfa...

  15. A Force Sensorless Method for CFRP/Ti Stack Interface Detection during Robotic Orbital Drilling Operations

    Directory of Open Access Journals (Sweden)

    Qiang Fang

    2015-01-01

    Full Text Available Drilling carbon fiber reinforced plastics and titanium (CFRP/Ti stacks is one of the most important activities in aircraft assembly. It is favorable to use different drilling parameters for each layer due to their dissimilar machining properties. However, large aircraft parts with changing profiles lead to variation of thickness along the profiles, which makes it challenging to adapt the cutting parameters for different materials being drilled. This paper proposes a force sensorless method based on cutting force observer for monitoring the thrust force and identifying the drilling material during the drilling process. The cutting force observer, which is the combination of an adaptive disturbance observer and friction force model, is used to estimate the thrust force. An in-process algorithm is developed to monitor the variation of the thrust force for detecting the stack interface between the CFRP and titanium materials. Robotic orbital drilling experiments have been conducted on CFRP/Ti stacks. The estimate error of the cutting force observer was less than 13%, and the stack interface was detected in 0.25 s (or 0.05 mm before or after the tool transited it. The results show that the proposed method can successfully detect the CFRP/Ti stack interface for the cutting parameters adaptation.

  16. Preliminary Research on Possibilities of Drilling Process Robotization

    Science.gov (United States)

    Pawel, Stefaniak; Jacek, Wodecki; Jakubiak, Janusz; Zimroz, Radoslaw

    2017-12-01

    Nowadays, drilling & blasting is crucial technique for deposit excavation using in hard rock mining. Unfortunately, such approach requires qualified staff to perform, and consequently there is a serious risk related to rock mechanics when using explosives. Negative influence of explosives usage on safety issues of underground mine is a main cause of mining demands related to elimination of people from production area. Other aspects worth taking into consideration are drilling precision according to drilling pattern, blasting effectiveness, improvement of drilling tool reliability etc. In the literature different drilling support solutions are well-known in terms of positioning support systems, anti-jamming systems or cavity detection systems. For many years, teleoperation of drilling process is also developed. Unfortunately, available technologies have so far not fully met the industries expectation in hard rock. Mine of the future is expected to incorporate robotic system instead of current approaches. In this paper we present preliminary research related to robotization of drilling process and possibilities of its application in underground mine condition. A test rig has been proposed. To simulate drilling process several key assumptions have been accepted. As a result, algorithms for automation of drilling process have been proposed and tested on the test rig. Experiences gathered so far underline that there is a need for further developing robotic system for drilling process.

  17. 3D Model Optimization of Four-Facet Drill for 3D Drilling Simulation

    Directory of Open Access Journals (Sweden)

    Buranský Ivan

    2016-09-01

    Full Text Available The article is focused on optimization of four-facet drill for 3D drilling numerical modelling. For optimization, the process of reverse engineering by PowerShape software was used. The design of four-facet drill was created in NumrotoPlus software. The modified 3D model of the drill was used in the numerical analysis of cutting forces. Verification of the accuracy of 3D models for reverse engineering was implemented using the colour deviation maps. The CAD model was in the STEP format. For simulation software, 3D model in the STEP format is ideal. STEP is a solid model. Simulation software automatically splits the 3D model into finite elements. The STEP model was therefore more suitable than the STL model.

  18. Bucket drill

    Energy Technology Data Exchange (ETDEWEB)

    Bezverkhiy, V.M.; Nabokov, I.M.; Podoksik, D.Z.; Sadovskiy, S.S.; Shanyukevich, V.A.

    1983-01-01

    The bucket drill including a cylindrical housing with bottom, ground intake windows and cutting knives is hinged to the housing, the mechanism of rotation of the cutting knives including rods connected by the cutter knives, and drive shaft is distinguished by the fact that in order to improve the effectiveness of drilling by automatic change in the angle of cutting depending on the strength of the drillable rock, the drill is equipped with elastic elements and cap with annular slits in which there are elastic elements. The mechanism of rotation of the cutting knives is equipped with levers hinged to the housing, pins with shaft and rocker arm. The rods are made with a slit and from one end are rigidly connected to the cutting knives, and from the other end to the levers by means of pins which are arranged in slits of the rod with the possibility of movement. The upper ends of the levers are installed with the possibility of movement in the pins whose shafts are arranged with the possibility of rotation in the rocker arm rigidly connected to the drive shaft. The drive shaft is equipped with cantilevers installed in the cap with the possibility of rotation and interaction with the elastic elements.

  19. Cutting temperature measurement and material machinability

    Directory of Open Access Journals (Sweden)

    Nedić Bogdan P.

    2014-01-01

    Full Text Available Cutting temperature is very important parameter of cutting process. Around 90% of heat generated during cutting process is then away by sawdust, and the rest is transferred to the tool and workpiece. In this research cutting temperature was measured with artificial thermocouples and question of investigation of metal machinability from aspect of cutting temperature was analyzed. For investigation of material machinability during turning artificial thermocouple was placed just below the cutting top of insert, and for drilling thermocouples were placed through screw holes on the face surface. In this way was obtained simple, reliable, economic and accurate method for investigation of cutting machinability.

  20. Advanced Mud System for Microhole Coiled Tubing Drilling

    Energy Technology Data Exchange (ETDEWEB)

    Kenneth Oglesby

    2008-12-01

    An advanced mud system was designed and key components were built that augment a coiled tubing drilling (CTD) rig that is designed specifically to drill microholes (less than 4-inch diameter) with advanced drilling techniques. The mud system was tailored to the hydraulics of the hole geometries and rig characteristics required for microholes and is capable of mixing and circulating mud and removing solids while being self contained and having zero discharge capability. Key components of this system are two modified triplex mud pumps (High Pressure Slurry Pumps) for advanced Abrasive Slurry Jetting (ASJ) and a modified Gas-Liquid-Solid (GLS) Separator for well control, flow return and initial processing. The system developed also includes an additional component of an advanced version of ASJ which allows cutting through most all materials encountered in oil and gas wells including steel, cement, and all rock types. It includes new fluids and new ASJ nozzles. The jetting mechanism does not require rotation of the bottom hole assembly or drill string, which is essential for use with Coiled Tubing (CT). It also has low reactive forces acting on the CT and generates cuttings small enough to be easily cleaned from the well bore, which is important in horizontal drilling. These cutting and mud processing components and capabilities compliment the concepts put forth by DOE for microhole coiled tubing drilling (MHTCTD) and should help insure the reality of drilling small diameter holes quickly and inexpensively with a minimal environmental footprint and that is efficient, compact and portable. Other components (site liners, sump and transfer pumps, stacked shakers, filter membranes, etc.. ) of the overall mud system were identified as readily available in industry and will not be purchased until we are ready to drill a specific well.

  1. Simulation of friction stir drilling process

    Science.gov (United States)

    Vijayabaskar, P.; Hynes, N. Rajesh Jesudoss

    2018-05-01

    The project is the study of the thermal drilling process. The process is a hole forming process in the sheet metals using the heat generated by means of friction. The main advantage of the process over the conventional drilling process is that the holes formed using this process does not need any backing arrangements such as weld nuts, rivet nuts etc. Because the extruded bush itself acts as a supporting structure for the fasteners. This eliminates the need for the access to the backside of the work material for fastening operations. The major factors contributing the thermal drilling operation are the spindle speed and the thrust force required for forming a hole. The process of finding out the suitable thrust force and the speed for drilling a particular material with particular thickness is a tedious process. The process can be simplified by forming a mathematical model by combining the empirical formulae from the literature. These formulae were derived in the literature from the experimental trials by following certain assumptions. In this paper a suitable mathematical model is formed by replicating the experiments and tried to be validated by the results from numerical analysis. The numerical analysis of the model is done using the ANSYS software.

  2. Study on super-long deep-hole drilling of titanium alloy.

    Science.gov (United States)

    Liu, Zhanfeng; Liu, Yanshu; Han, Xiaolan; Zheng, Wencui

    2018-01-01

    In this study, the super-long deep-hole drilling of a titanium alloy was investigated. According to material properties of the titanium alloy, an experimental approach was designed to study three issues discovered during the drilling process: the hole-axis deflection, chip morphology, and tool wear. Based on the results of drilling experiments, crucial parameters for the super-long deep-hole drilling of titanium alloys were obtained, and the influences of these parameters on quality of the alloy's machining were also evaluated. Our results suggest that the developed drilling process is an effective method to overcome the challenge of super-long deep-hole drilling on difficult-to-cut materials.

  3. Acoustic Emission Measurements for Tool Wear Evaluation in Drilling

    Science.gov (United States)

    Gómez, Martín P.; Migliori, Julio; Ruzzante, José E.; D'Attellis, Carlos E.

    2009-03-01

    In this work, the tool condition in a drilling process of SAE 1040 steel samples was studied by means of acoustic emission. The studied drill bits were modified with artificial and real failures, such as different degrees of wear in the cutting edge and in the outer corner. Some correlation between mean power of the acoustic emission parameters and the drill bit wear condition was found.

  4. Numerical simulation of rock cutting using 2D AUTODYN

    International Nuclear Information System (INIS)

    Woldemichael, D E; Rani, A M Abdul; Lemma, T A; Altaf, K

    2015-01-01

    In a drilling process for oil and gas exploration, understanding of the interaction between the cutting tool and the rock is important for optimization of the drilling process using polycrystalline diamond compact (PDC) cutters. In this study the finite element method in ANSYS AUTODYN-2D is used to simulate the dynamics of cutter rock interaction, rock failure, and fragmentation. A two-dimensional single PDC cutter and rock model were used to simulate the orthogonal cutting process and to investigate the effect of different parameters such as depth of cut, and back rake angle on two types of rocks (sandstone and limestone). In the simulation, the cutting tool was dragged against stationary rock at predetermined linear velocity and the depth of cut (1,2, and 3 mm) and the back rake angles(-10°, 0°, and +10°) were varied. The simulation result shows that the +10° back rake angle results in higher rate of penetration (ROP). Increasing depth of cut leads to higher ROP at the cost of higher cutting force. (paper)

  5. The economic impact of proposed regulations on the discharge of drilling muds and cuttings from the offshore facilities on US undiscovered crude oil reserves

    International Nuclear Information System (INIS)

    1989-01-01

    This paper presents the results of an assessment of the potential economic impact of proposed regulations. on the discharge of drilling fluids (muds) and cuttings on US offshore undiscovered crude oil resources. These regulations include proposed Best Available Technology economically achievable (BAT) and New Source Performance Standards (NSPS) effluent limitations under the Clean Water Act governing the discharge of drilling fluids and drill cuttings from offshore oil and gas drilling operations. The impact of the proposed RAT/NSPS regulations for the drilling fluids and drill cuttings disposal on the cost of funding, developing, and producing Lower-48 offshore undiscovered crude oil resources will depend significantly on operators perceptions on the chances of failing toxicity or static sheen tests. If operators, in economically justifying their projects, assume that the fluids fail one of these tests, thereby prohibiting them from being discharged, up to 11% of the economically recoverable offshore resource would be considered uneconomic to produce. This would amount to 845 million barrels of oil at an oil price around $25 per barrel. On the other hand, if operators are willing co take their chances and see if their fluids fail one of these tests, then, based on EPA's assumptions concerning forecast fluid use and static sheen and toxicity test failure rates, up to 4% of the offshore undiscovered resource would be impacted, amounting to lost reserves of up to 270 million barrels

  6. Hole quality and burr reduction in drilling aluminium sheets

    DEFF Research Database (Denmark)

    Pilny, Lukas; De Chiffre, Leonardo; Piska, Miroslav

    2011-01-01

    Optimization of the metal drilling process requires creation of minimum amount of burrs and uniform appearance of the drilled holes. In this paper, an experimental investigation was performed on 2 mm sheets of wrought aluminium alloy Al99.7Mg0.5Cu-H24, using 1.6 and 2 mm diameter drills. Cutting...... data, clamping conditions, and drill geometry were varied in order to optimize the process and reach the desired quality. The results revealed possible reduction of burr occurrence on both the entry and exit side of the sheet, requiring no additional deburring. The demand on the uniform appearance...... of drilled holes was fulfilled as well as high productivity achieved. Such optimized process results in a noticeable production cost reduction....

  7. Hole quality and burr reduction in drilling aluminium sheets

    DEFF Research Database (Denmark)

    Pilny, Lukas; De Chiffre, Leonardo; Piska, Miroslav

    2012-01-01

    Optimization of the metal drilling process requires creation of minimum amount of burrs and uniform appearance of the drilled holes. In this paper, an experimental investigation was performed on 2 mm sheets of wrought aluminium alloy Al99.7Mg0.5Cu-H24, using 1.6 and 2 mm diameter drills. Cutting...... data, clamping conditions, and drill geometry were varied in order to optimize the process and reach the desired quality. The results revealed possible reduction of burr occurrence on both the entry and exit side of the sheet, requiring no additional deburring. The demand on the uniform appearance...... of drilled holes was fulfilled as well as high productivity achieved. Such optimized process results in a noticeable production cost reduction....

  8. Potential Use of Polyacrylamide Encapsulation for Treatment of Petroleum Drilling Cuttings and Hydrocarbon Contaminated Soil

    Directory of Open Access Journals (Sweden)

    Randy H. Adams

    2011-07-01

    Full Text Available Mineral soil of alluvial origin, contaminated with diesel+lubricating oil (1:2, was treated with a commercial polyacrylamide product at 100 % of the distributer recommended dosage, producing a reduction in hydrocarbon concentration (EPA 9074 of 76 % that remained stable during the study period (38 days and even after thermal treatment (60 ºC, 18 hrs.. Increasing the dosage to 150 % did not improve the treatment results, but repeating the treatment (at 100 % resulted in a slight additional reduction (4 %. Similar results were obtained with oil-based drilling cuttings (~60 % reduction at both 100 % and 150 %. Pre-drying of the drilling cuttings prior to treatment did not improve the hydrocarbon reduction, but it did produce smaller, potentially more stable aggregates (0.5 – 1-0 mm in diameter. The treatment of organic soil resulted in a similar reduction in hydrocarbon concentration (65 % and a reduction of acute toxicity (Microtox to below background levels, however this effect was not stable. An additional application (including mixing of the polyacrylamide product resulted in partial disintegration of the organic fibres and release of the stabilized hydrocarbons, measuring an overall increase in hydrocarbon concentration of 19 %.

  9. Process based analysis of manually controlled drilling processes for bone

    Science.gov (United States)

    Teicher, Uwe; Achour, Anas Ben; Nestler, Andreas; Brosius, Alexander; Lauer, Günter

    2018-05-01

    The machining operation drilling is part of the standard repertoire for medical applications. This machining cycle, which is usually a multi-stage process, generates the geometric element for the subsequent integration of implants, which are screwed into the bone in subsequent processes. In addition to the form, shape and position of the generated drill hole, it is also necessary to use a technology that ensures an operation with minimal damage. A surface damaged by excessive mechanical and thermal energy input shows a deterioration in the healing capacity of implants and represents a structure with complications for inflammatory reactions. The resulting loads are influenced by the material properties of the bone, the used technology and the tool properties. An important aspect of the process analysis is the fact that machining of bone is in most of the cases a manual process that depends mainly on the skills of the operator. This includes, among other things, the machining time for the production of a drill hole, since manual drilling is a force-controlled process. Experimental work was carried out on the bone of a porcine mandible in order to investigate the interrelation of the applied load during drilling. It can be shown that the load application can be subdivided according to the working feed direction. The entire drilling process thus consists of several time domains, which can be divided into the geometry-generating feed motion and a retraction movement of the tool. It has been shown that the removal of the tool from the drill hole has a significant influence on the mechanical load input. This fact is proven in detail by a new evaluation methodology. The causes of this characteristic can also be identified, as well as possible ways of reducing the load input.

  10. Petrophysical measurements on drill cuttings; Mesures petrophysiques sur deblais de forage

    Energy Technology Data Exchange (ETDEWEB)

    Egermann, P.

    2003-12-01

    This thesis describes new methods to determine petrophysical properties of porous medium from millimetric fragments. Fundamental properties are measured: permeability, porosity, capillary pressure and the tortuosity. The permeability measurement is based on the flow of a viscous fluid inside the fragments, which is interpreted using a numerical model. The tortuosity (formation factor) is obtained from electrical measurements and a conductivity model in heterogeneous media. The methods are validated on crushed core fragments of known properties with a good agreement. The applications are numerous: measurements from drill cuttings to characterize underground reservoirs (hydrocarbons, aquifers), low permeability consolidated formations (cap rocks) and also the characterization of any dispersed porous medium (natural or artificial). (author)

  11. Factors inhibiting bioremediation of soil contaminated with weathered oils and drill cuttings

    International Nuclear Information System (INIS)

    Chaillan, F.; Chaineau, C.H.; Point, V.; Saliot, A.; Oudot, J.

    2006-01-01

    Oily drill cuttings and a soil contaminated with weathered crude oils were treated by enhanced biodegradation under tropical conditions in industrial scaled experiments. Oil contaminants were characterized by gas chromatography and mass spectrometry. This allowed for the identification of a mixture of two crude oils in the contaminated soil. After 12 months of bioremediation process, the removal of hydrocarbons reached by biodegradation an extent of 60% although nutrient amendment with elevated concentration of N-urea had highly detrimental effects on the hydrocarbon degrading fungal populations due to the production of toxic concentration of ammonia gas by nitrification. The saturated hydrocarbons were extensively assimilated, though n-alkanes were not completely removed. Aromatic hydrocarbons were less degraded than saturated whereas resin and asphaltene fractions were, surprisingly, partly assimilated. In laboratory conditions, the residual hydrocarbons in the field-treated materials were 15-20% further degraded when metabolic byproducts resulting from biodegradation were diluted or removed. - Bioremediation of oil-polluted soils can be impaired if urea is used as nitrogen source, and metabolic byproducts can limit biodegradation rates in industrial scaled experiments

  12. Experimental Study on the Axis Line Deflection of Ti6A14V Titanium Alloy in Gun-Drilling Process

    Science.gov (United States)

    Li, Liang; Xue, Hu; Wu, Peng

    2018-01-01

    Titanium alloy is widely used in aerospace industry, but it is also a typical difficult-to-cut material. During Deep hole drilling of the shaft parts of a certain large aircraft, there are problems of bad surface roughness, chip control and axis deviation, so experiments on gun-drilling of Ti6A14V titanium alloy were carried out to measure the axis line deflection, diameter error and surface integrity, and the reasons of these errors were analyzed. Then, the optimized process parameter was obtained during gun-drilling of Ti6A14V titanium alloy with deep hole diameter of 17mm. Finally, we finished the deep hole drilling of 860mm while the comprehensive error is smaller than 0.2mm and the surface roughness is less than 1.6μm.

  13. The effect of drilling parameters for surface roughness in drilling of AA7075 alloy

    Directory of Open Access Journals (Sweden)

    Yaşar Nafiz

    2017-01-01

    Full Text Available AA7075 aluminum alloy has been very popular significantly interest in the production of structural components in automotive and aviation applications due to its high strength, low density, good plasticity and better machinability comparable to many metals. Particularly, final products must have uniformly high quality to ensure essential safety standards in the aircraft industry. The optimization of hole quality which can variable according to tool geometry and drilling parameters is important in spite of high machinability rate of AA7075 alloy. In this study, the effects of drilling parameters on average surface roughness (Ra has been investigated in drilling of AA7075 with tungsten carbide drills. Machining experiments were performed with three different drill point angles and three different levels of cutting parameters (feed rate, cutting speed. The effects of drilling parameters on thrust force has been determined with ANOVA in %95 confidence level. Feed rate was determined as the most important factor on Ra according to ANOVA results. Moreover, it was shown that increasing feed rate leads to increase of Ra while increasing drill point angle leads to decrease of Ra. The optimum surface roughness was obtained with point angle of 130°, cutting speed of 40 m/min and feed rate of 0.1 mm/rev, thereby the validity of optimization was confirmed with Taguchi method.

  14. Infrared Spectroscopy for Rapid Characterization of Drill Core and Cutting Mineralogy

    Science.gov (United States)

    Calvin, W. M.; Kratt, C.; Kruse, F. A.

    2009-12-01

    Water geochemistry can vary with depth and location within a geothermal reservoir, owing to natural factors such as changing rock type, gas content, fluid source and temperature. The interaction of these variable fluids with the host rock will cause well known changes in alteration mineral assemblages that are commonly factored into the exploration of hydrothermal systems for economic metals, but are less utilized with regard to mapping borehole geology for geothermal energy production. Chemistry of geothermal fluids and rock alteration products can impact production factors such as pipeline corrosion and scaling and early studies explored the use of both silica and chlorites as geothermometers. Infrared spectroscopy is particularly good at identifying a wide variety of alteration minerals, especially in discrimination among clay minerals, with no sample preparation. The technique has been extensively used in the remote identification of materials, but is not commonly used on drill core or chips. We have performed several promising pilot studies that suggest the power of the technique to sample continuously and provide mineral logs akin to geophysical ones. We have surveyed a variety of samples, including drill chip boards, boxed core, and drill cuttings from envelopes, sample bottles and chip trays. This work has demonstrated that core and drill chips can be rapidly surveyed, acquiring spectra every few to tens of cm of section, or the vertical resolution of the chip tray (typically 10 feet). Depending on the sample type we can acquire spectral data over thousands of feet depth at high vertical resolution in a fraction of the time that is needed for traditional analytical methods such as XRD or TEM with better accuracy than traditional geologic drill or chip logging that uses visual inspection alone. We have successfully identified layered silicates such as illite, kaolinite, montmorillonite chlorite and prehnite, zeolites, opal, calcite, jarosite and iron oxides

  15. Hole Quality Assessment in Drilling of Glass Microballoon/Epoxy Syntactic Foams

    Science.gov (United States)

    Ashrith, H. S.; Doddamani, Mrityunjay; Gaitonde, Vinayak; Gupta, Nikhil

    2018-05-01

    Syntactic foams reinforced with glass microballoons are used as alternatives for conventional materials in structural application of aircrafts and automobiles due to their unique properties such as light weight, high compressive strength, and low moisture absorption. Drilling is the most commonly used process of making holes for assembling structural components. In the present investigation, grey relation analysis (GRA) is used to optimize cutting speed, feed, drill diameter, and filler content to minimize cylindricity, circularity error, and damage factor. Experiments based on full factorial design are conducted using a vertical computer numerical control machine and tungsten carbide twist drills. GRA reveals that a combination of lower cutting speed, filler content, and drill diameter produces a good quality hole at optimum intermediate feed in drilling syntactic foams composites. GRA also shows that the drill diameter has a significant effect on the hole quality. Furthermore, damage on the hole exit side is analyzed using a scanning electron microscope.

  16. Study of reuse drill cuttings as aggregate in the civil construction industry; Estudo para reaproveitamento do cascalho de perfuracao como agregado na industria da construcao civil

    Energy Technology Data Exchange (ETDEWEB)

    Neder, L.T.C. [PETROBRAS, Rio de Janeiro, RJ (Brazil). Exploracao e Producao. Seguranca, Meio Ambiente e Saude; Santos, E.; Bezerra, M.T.A.; Farias, J.G.; Felizardo, A.; Santos, A.S.; Ribeiro, J.C. [PETROBRAS, Natal/Fortaleza, RN/CE (Brazil). Unidade de Negocio; Curti, R.; Suto, A.J. [Associacao Brasileira de Cimento Portland, Jaguare, SP (Brazil)

    2004-07-01

    This study was conducted to verify technical feasibility in reusing drill cuttings originated in oil and gas exploration and production to produce concrete or mortar elements. It consisted of physical and chemical characterization of all items used to build field-cured cement samples - drill cuttings, cement and used aggregates; evaluation of resistance; environmental behavior and classification of the resultant materials. The results had demonstrated the reuse of drill cuttings is possible from both technical and environmental perspective and the ratio of concrete or mortar can be customized according to physical and mechanical needs of end products. In the civil construction elements can be built and used as road basis, ground-cement base, blocks and bricks and other non-structural elements. The application of these elements in E and P operations include containment walls for onshore wells, collecting stations, pipeline brackets, supports and hold-down anchors as well as road pavement and access. From the standpoint of chemical safety, the resultant elements made-up from drill cuttings had demonstrated no potential risk for hydrocarbon leaching (TPH), Polycyclic Aromatic Hydrocarbons (PAH's), Volatile Organic Compounds (BTEX), Phenols nor Metals. From these results many improvements in the E and P waste management can be established, bringing both economy and greater environment protection measures for the Oil and Gas Exploration and Production operations. (author)

  17. Drilling comparison in "warm ice" and drill design comparison

    DEFF Research Database (Denmark)

    Augustin, L.; Motoyama, H.; Wilhelms, F.

    2007-01-01

    For the deep ice-core drilling community, the 2005/06 Antarctic season was an exciting and fruitful one. In three different Antarctic locations, Dome Fuji, EPICA DML and Vostok, deep drillings approached bedrock (the ice-water interface in the case of Vostok), emulating what had previously been...... achieved at NorthGRIP, Greenland, (summer 2003 and 2004) and at EPICA Dome C2, Antarctica (season 2004/05). For the first time in ice-core drilling history, three different types of drill (KEMS, JARE and EPICA) simultaneously reached the depth of 'warm ice' under high pressure. After excellent progress...... at each site, the drilling rate dropped and the drilling teams had to deal with refrozen ice on cutters and drill heads. Drills have different limits and perform differently. In this comparative study, we examine depth, pressure, temperature, pump flow and cutting speed. Finally, we compare a few...

  18. Monitoring of drilling process with the application of acoustic signal

    Directory of Open Access Journals (Sweden)

    Labaš Milan

    2000-09-01

    Full Text Available Monitoring of rock disintegration process at drilling, scanning of input quantities: thrust F, revolution n and the course of some output quantities: the drilling rate v and the power input P are needed for the control of this process. We can calculate the specific volume work of rock disintegration w and ϕ - quotient of drilling rate v and the specific volume work of disintegration w from the presented quantities.Works on an expertimental stand showed that the correlation relationships between the input and output quantities can be found by scanning the accompanying sound of the drilling proces.Research of the rock disintegration with small-diameter diamond drill tools and different rock types is done at the Institute of Geotechnics. The aim of this research is the possibility of monitoring and controlling the rock disintegration process with the application of acoustic signal. The acoustic vibrations accompanying the drilling process are recorded by a microphone placed in a defined position in the acoustic space. The drilling device (drilling stand, the drilling tool and the rock are the source of sound. Two basic sound states exist in the drilling stand research : the noise at no-load running and the noise at the rotary drilling of rock. Suitable quantities for optimizing the rock disintegration process are searched by the study of the acoustic signal. The dominant frequencies that characterize the disintegration process for the given rock and tool are searched by the analysis of the acoustic signal. The analysis of dominant frequencies indicates the possibility of determining an optimal regime for the maximal drilling rate. Extreme of the specific disintegration energy is determinated by the dispersion of the dominant frequency.The scanned acoustic signal is processed by the Fourier transformation. The Fourier transformation facilitates the distribution of the general non-harmonic periodic process into harmonic components. The harmonic

  19. Parametric studies of cutting zircaloy-2 sheets with a laser beam

    International Nuclear Information System (INIS)

    Ghosh, S.; Badgujar, B.P.; Goswami, G.L.

    1996-01-01

    The highly reactive and pyrophoric nature of zirconium alloys limits the use of conventional thermal sources (e.g., plasma arc cutting, oxygen flame cutting, etc.) for the cutting and drilling of these alloys. In this context, a highly coherent laser beam provides a good alternative for the cutting and drilling. In the present paper, laser beam cutting of zircaloy-2 sheets of 1.1 mm and 0.74 mm thickness is performed using a 300 W average power pulsed Nd:YAG laser. Pulse energy, pulse repetition rate, nozzle gap, gas pressure and cutting speed were varied to give different laser cutting conditions. Metallographic study of the cut surfaces showed the presence of transformed beta phase in the heat affected zone (HAZ) near the cut surface. The microhardness value across the cut surface was also measured. It showed a gradual increase in microhardness from the base metal (160 VHN) towards the HAZ having a maximum value of 365 VHN. The results of parametric studies of the cutting indicated that, with proper selection of process parameters, very narrow cuts can be easily made in zircaloy-2 using a pulsed Nd:YAG laser with a saving in material and at a much faster rate than alternative processes such as plasma arc cutting and oxygen flame cutting

  20. Performance evaluation of NEEM oil and HONGE Oil as cutting fluid in drilling operation of mild steel

    Science.gov (United States)

    Jyothi, P. N.; Susmitha, M.; Sharan, P.

    2017-04-01

    Cutting fluids are used in machining industries for improving tool life, reducing work piece and thermal deformation, improving surface finish and flushing away chips from the cutting zone. Although the application of cutting fluids increases the tool life and Machining efficiency, but it has many major problems related to environmental impacts and health hazards along with recycling & disposal. These problems gave provision for the introduction of mineral, vegetable and animal oils. These oils play an important role in improving various machining properties, including corrosion protection, lubricity, antibacterial protection, even emulsibility and chemical stability. Compared to mineral oils, vegetable oils in general possess high viscosity index, high flash point, high lubricity and low evaporative losses. Vegetable oils can be edible or non-edible oils and Various researchers have proved that edible vegetable oils viz., palm oil, coconut oil, canola oil, soya bean oil can be effectively used as eco-friendly cutting fluid in machining operations. But in present situations harnessing edible oils for lubricants formation restricts the use due to increased demands of growing population worldwide and availability. In the present work, Non-edible vegetable oil like Neem and Honge are been used as cutting fluid for drilling of Mild steel and its effect on cutting temperature, hardness and surface roughness are been investigated. Results obtained are compared with SAE 20W40 (petroleum based cutting fluid)and dry cutting condition.

  1. A workshop model simulating fate and effect of drilling muds and cuttings on benthic communities

    Science.gov (United States)

    Auble, Gregor T.; Andrews, Austin K.; Hamilton, David B.; Roelle, James E.; Shoemaker, Thomas G.

    1984-01-01

    , such as might be encountered in the Gulf of Mexico; and (4) a very deep (1,000 m) environment, such as might be encountered on the Atlantic slope. The focus of the modeling effort was on the connection of a reasonable representation of physical fate to the biological responses of populations, rather than on highly detailed representations of individual processes. For example, the calculations of physical fate are not as detailed as those in the recently published model of Brandsma et al. (1983). The value of the model described herein is in the broad scope of processes that are explicitly represented and linked together. The model cannot be considered to produce reliable predictions of the quantitative impacts of discharged drilling fluids and cuttings on biological populations at a particular site. Limitations of the model in predicting integrated fate and effects can be traced to three general areas: level of refinement of the algorithms used in the model; lack of understanding of the processes determining fate and effects; and parameter and data values. Despite the limitations, several qualitative conclusions concerning both potential impacts and the importance of various remaining data gaps can be drawn from the modeling effort. These include: (1) Simple, unequivocal conclusions about fate and effects across geographical regions and drilling operations are difficult, if not misleading, due to the large amount of variability in characteristics of discharged materials (e.g., oil content and toxicity), discharge conditions (e.g., duration of drilling operations), physical environments (e.g., water depth, current direction, and sediment disturbance regimes), and biological communities (e.g., intrinsic growth rates). Different combinations of these characteristics can result in substantial differences in simulated environmental fate and biological effects. For examples, simulated recovery in some high-energy environments occurs within months after the cessation of

  2. Evaluation of Workpiece Temperature during Drilling of GLARE Fiber Metal Laminates Using Infrared Techniques: Effect of Cutting Parameters, Fiber Orientation and Spray Mist Application

    Science.gov (United States)

    Giasin, Khaled; Ayvar-Soberanis, Sabino

    2016-01-01

    The rise in cutting temperatures during the machining process can influence the final quality of the machined part. The impact of cutting temperatures is more critical when machining composite-metal stacks and fiber metal laminates due to the stacking nature of those hybrids which subjects the composite to heat from direct contact with metallic part of the stack and the evacuated hot chips. In this paper, the workpiece surface temperature of two grades of fiber metal laminates commercially know as GLARE is investigated. An experimental study was carried out using thermocouples and infrared thermography to determine the emissivity of the upper, lower and side surfaces of GLARE laminates. In addition, infrared thermography was used to determine the maximum temperature of the bottom surface of machined holes during drilling GLARE under dry and minimum quantity lubrication (MQL) cooling conditions under different cutting parameters. The results showed that during the machining process, the workpiece surface temperature increased with the increase in feed rate and fiber orientation influenced the developed temperature in the laminate. PMID:28773757

  3. Earthworms as bio-indicators of chemical pollution in soils with drilling waste

    Directory of Open Access Journals (Sweden)

    Kujawska Justyna

    2017-01-01

    Full Text Available The deposited drilling waste may alter the functioning of soil ecosystems by disrupting the soil fauna. The wastes contain toxic compounds such as metals or hydrocarbons, which tend to accumulate in the living. In the research, earthworms were used u as bio-indicators of soil pollution resulting from the presence of pollution contained in drilling waste. The aim of this study is to evaluation of toxicity of the waste of spent oil and water drilling cuttings to earthworm Eisenia fetida. Oil-based and water-based drilling cuttings were added to soil, used six doses of drilling wastes (5%, 10%, 15%, 25%, 30%, 50%. The results showed that the 45 days LC50 of oil-based drilling cuttings ranged 18%, LC50 of water-based drilling cuttings ranged 33%. In general, mortality increases with increasing dosage waste.

  4. Registration and processing of acoustic signal in rock drilling

    Directory of Open Access Journals (Sweden)

    Futó Jozef

    2002-03-01

    Full Text Available For the determination of an effective rock disintegration for a given tool and rock type it is needed to define an optimal disintegration regime. Optimisation of the disintegration process by drilling denotes the finding out an appropriate couple of input parameters of disintegration, i.e. the thrust and revolutions for a quasi-equal rock environment. The disintegration process can be optimised to reach the maximum immediate drilling rate, to reach the minimum specific disintegration energy or to reach the maximum ratio of immediate drilling rate and specific disintegration energy. For the determination of the optimal thrust and revolutions it is needed to monitor the disintegration process. Monitoring of the disintegration process in real conditions is complicated by unfavourable factors, such as the presence of water, dust, vibrations etc. Following our present experience in the monitoring of drilling or full-profile driving, we try to replace the monitoring of input values by monitoring of the scanned acoustic signal. This method of monitoring can extend the optimisation of disintegration process in the technical practice. Its advantage consists in the registration of one acoustic signal by an appropriate microphone. Monitoring of acoustic signal is used also in monitoring of metal machining by milling and turning jobs. The research results of scanning of the acoustic signal in machining of metals are encouraging. Acoustic signal can be processed by different statistical parameters. The paper decribes some results of monitoring of the acoustic signal in rock disintegration on the drilling stand of the Institute of Geotechnics SAS in Košice. The acoustic signal has been registered and processed in no-load run of electric motor, in no-load run of electric motor with a drilling fluid, and in the Ruskov andesite drilling. Registration and processing of the acoustic signal is solved as a part of the research grant task within the basic research

  5. A reagent for processing drilling muds

    Energy Technology Data Exchange (ETDEWEB)

    Polyakov, G.A.; Khon-Pak, A.T.; Khon, A.V.; Normatov, L.N.; Telegin, B.V.

    1983-01-01

    A reagent is proposed for processing drilling muds. It contains an acrylic polymer and potassium permanganate. The reagent is distinguished by the fact that in order to improve the quality of the drilling muds by increasing their salt resistance, the reagent contains hydrolized nitron fiber as the acrylic polymer with the following component relationship (in percent by weight): potassium permanganate, 0.015 to 0.065 and hydrolyzed nitron fiber, the remainder.

  6. Comparative study of conventional and ultrasonically-assisted bone drilling.

    Science.gov (United States)

    Alam, K; Ahmed, Naseer; Silberschmidt, V V

    2014-01-01

    Bone drilling is a well-known surgical procedure in orthopaedics and dentistry for fracture treatment and reconstruction. Advanced understanding of the mechanics of the drill-bone interaction is necessary to overcome challenges associated with the process and related postoperative complications. The aim of this study was to explore the benefits of a novel drilling technique, ultrasonically-assisted drilling (UAD), and its possible utilization in orthopaedic surgeries. The study was performed by conducting experiments to understand the basic mechanics of the drilling process using high speed filming of the drilling zone followed by measurements to quantify thrust force, surface roughness and cracking of the bone near the immediate vicinity of the hole with and without ultrasonic assistance. Compared to the spiral chips produced during conventional drilling (CD), UAD was found to break the chips in small pieces which facilitated their fast evacuation from the cutting region. In UAD, lower drilling force and better surface roughness was measured in drilling in the radial and longitudinal axis of the bone. UAD produced crack-free holes which will enhance postoperative performance of fixative devices anchoring the bone. UAD may be used as a possible substitute for CD in orthopaedic clinics.

  7. Disposal of oil cuttings by downhole fracturing injections : slurry product specifications issues

    International Nuclear Information System (INIS)

    Radzuan Junin

    1994-01-01

    The technique of using on-site injection of oil contaminated drill cuttings is attracting considerable attention as a cost effective means of complying with environmental legislation concerning discharges of drilling wastes. The slurrification and injection of oil based cuttings into a casing annulus, a process developed in 1989 by a major oil and gas producer/ operator, has proven to be a significant step toward reduction of such environmental waste. This paper discusses the development of the cuttings reinjection, slurrification, slurry properties and benefits of quality slurry, and behaviour of solid laden slurries in a fracture in conjunction with down-hole disposal operations

  8. Drilling to investigate processes in active tectonics and magmatism

    OpenAIRE

    J. Shervais; J. Evans; V. Toy; J. Kirkpatrick; A. Clarke; J. Eichelberger

    2014-01-01

    Coordinated drilling efforts are an important method to investigate active tectonics and magmatic processes related to faults and volcanoes. The US National Science Foundation (NSF) recently sponsored a series of workshops to define the nature of future continental drilling efforts. As part of this series, we convened a workshop to explore how continental scientific drilling can be used to better understand active tectonic and magmatic processes. The workshop, held in Park C...

  9. Ultrasonic/Sonic Rotary-Hammer Drills

    Science.gov (United States)

    Badescu, Mircea; Sherrit, Stewart; Bar-Cohen, Yoseph; Bao, Xiaoqi; Kassab, Steve

    2010-01-01

    Ultrasonic/sonic rotary-hammer drill (USRoHD) is a recent addition to the collection of apparatuses based on ultrasonic/sonic drill corer (USDC). As described below, the USRoHD has several features, not present in a basic USDC, that increase efficiency and provide some redundancy against partial failure. USDCs and related apparatuses were conceived for boring into, and/or acquiring samples of, rock or other hard, brittle materials of geological interest. They have been described in numerous previous NASA Tech Briefs articles. To recapitulate: A USDC can be characterized as a lightweight, lowpower, piezoelectrically driven jackhammer in which ultrasonic and sonic vibrations are generated and coupled to a tool bit. A basic USDC includes a piezoelectric stack, an ultrasonic transducer horn connected to the stack, a free mass ( free in the sense that it can bounce axially a short distance between hard stops on the horn and the bit), and a tool bit. The piezoelectric stack creates ultrasonic vibrations that are mechanically amplified by the horn. The bouncing of the free mass between the hard stops generates the sonic vibrations. The combination of ultrasonic and sonic vibrations gives rise to a hammering action (and a resulting chiseling action at the tip of the tool bit) that is more effective for drilling than is the microhammering action of ultrasonic vibrations alone. The hammering and chiseling actions are so effective that unlike in conventional twist drilling, little applied axial force is needed to make the apparatus advance into the material of interest. There are numerous potential applications for USDCs and related apparatuses in geological exploration on Earth and on remote planets. In early USDC experiments, it was observed that accumulation of cuttings in a drilled hole causes the rate of penetration of the USDC to decrease steeply with depth, and that the rate of penetration can be increased by removing the cuttings. The USRoHD concept provides for

  10. Design and development of solid carbide step drill K34 for machining of CFRP and GFRP composite laminates

    Science.gov (United States)

    Rangaswamy, T.; Nagaraja, R.

    2018-04-01

    The Study focused on design and development of solid carbide step drill K34 to drill holes on composite materials such as Carbon Fiber Reinforced Plastic (CFRP) and Glass Fiber Reinforced Plastic (GFRP). The step drill K34 replaces step wise drilling of diameter 6.5mm and 9 mm holes that reduces the setup time, cutting speed, feed rate cost, delamination and increase the production rate. Several researchers have analyzed the effect of drilling process on various fiber reinforced plastic composites by carrying out using conventional tools and machinery. However, this process operation can lead to different kind of damages such as delamination, fiber pullout, and local cracks. To avoid the problems encountered at the time of drilling, suitable tool material and geometry is essential. This paper deals with the design and development of K34 Carbide step drill used to drill holes on CFRP and GFRP laminates. An Experimental study carried out to investigate the tool geometry, feed rate and cutting speed that avoids delamination and fiber breakage.

  11. A Study of Specific Fracture Energy at Percussion Drilling

    Science.gov (United States)

    A, Shadrina; T, Kabanova; V, Krets; L, Saruev

    2014-08-01

    The paper presents experimental studies of rock failure provided by percussion drilling. Quantification and qualitative analysis were carried out to estimate critical values of rock failure depending on the hammer pre-impact velocity, types of drill bits and cylindrical hammer parameters (weight, length, diameter), and turn angle of a drill bit. Obtained data in this work were compared with obtained results by other researchers. The particle-size distribution in granite-cutting sludge was analyzed in this paper. Statistical approach (Spearmen's rank-order correlation, multiple regression analysis with dummy variables, Kruskal-Wallis nonparametric test) was used to analyze the drilling process. Experimental data will be useful for specialists engaged in simulation and illustration of rock failure.

  12. A Study of Specific Fracture Energy at Percussion Drilling

    International Nuclear Information System (INIS)

    Shadrina A; Krets V; Saruev L; Kabanova T

    2014-01-01

    The paper presents experimental studies of rock failure provided by percussion drilling. Quantification and qualitative analysis were carried out to estimate critical values of rock failure depending on the hammer pre-impact velocity, types of drill bits and cylindrical hammer parameters (weight, length, diameter), and turn angle of a drill bit. Obtained data in this work were compared with obtained results by other researchers. The particle-size distribution in granite-cutting sludge was analyzed in this paper. Statistical approach (Spearmen's rank-order correlation, multiple regression analysis with dummy variables, Kruskal-Wallis nonparametric test) was used to analyze the drilling process. Experimental data will be useful for specialists engaged in simulation and illustration of rock failure

  13. Trace metal distribution and mobility in drill cuttings and produced waters from Marcellus Shale gas extraction: Uranium, arsenic, barium

    International Nuclear Information System (INIS)

    Phan, Thai T.; Capo, Rosemary C.; Stewart, Brian W.; Graney, Joseph R.; Johnson, Jason D.; Sharma, Shikha; Toro, Jaime

    2015-01-01

    Highlights: • Distributions of U, As, and Ba in Marcellus Shale were determined. • As is primarily associated with sulfide minerals, Ba with exchange sites. • Most U is in the silicate minerals, but up to 20% is partitioned into carbonate. • Low [U] and [As] in produced water are consistent with reducing downhole conditions. • Proper waste management should account for potential mobilization of U and As. - Abstract: Development of unconventional shale gas wells can generate significant quantities of drilling waste, including trace metal-rich black shale from the lateral portion of the drillhole. We carried out sequential extractions on 15 samples of dry-drilled cuttings and core material from the gas-producing Middle Devonian Marcellus Shale and surrounding units to identify the host phases and evaluate the mobility of selected trace elements during cuttings disposal. Maximum whole rock concentrations of uranium (U), arsenic (As), and barium (Ba) were 47, 90, and 3333 mg kg −1 , respectively. Sequential chemical extractions suggest that although silicate minerals are the primary host for U, as much as 20% can be present in carbonate minerals. Up to 74% of the Ba in shale was extracted from exchangeable sites in the shale, while As is primarily associated with organic matter and sulfide minerals that could be mobilized by oxidation. For comparison, U and As concentrations were also measured in 43 produced water samples returned from Marcellus Shale gas wells. Low U concentrations in produced water (<0.084–3.26 μg L −1 ) are consistent with low-oxygen conditions in the wellbore, in which U would be in its reduced, immobile form. Arsenic was below detection in all produced water samples, which is also consistent with reducing conditions in the wellbore minimizing oxidation of As-bearing sulfide minerals. Geochemical modeling to determine mobility under surface storage and disposal conditions indicates that oxidation and/or dissolution of U

  14. Hybrid intelligence systems and artificial neural network (ANN approach for modeling of surface roughness in drilling

    Directory of Open Access Journals (Sweden)

    Ch. Sanjay

    2014-12-01

    Full Text Available In machining processes, drilling operation is material removal process that has been widely used in manufacturing since industrial revolution. The useful life of cutting tool and its operating conditions largely controls the economics of machining operations. Drilling is most frequently performed material removing process and is used as a preliminary step for many operations, such as reaming, tapping, and boring. Drill wear has a bad effect on the surface finish and dimensional accuracy of the work piece. The surface finish of a machined part is one of the most important quality characteristics in manufacturing industries. The primary objective of this research is the prediction of suitable parameters for surface roughness in drilling. Cutting speed, cutting force, and machining time were given as inputs to the adaptive fuzzy neural network and neuro-fuzzy analysis for estimating the values of surface roughness by using 2, 3, 4, and 5 membership functions. The best structures were selected based on minimum of summation of square with the actual values with the estimated values by artificial neural fuzzy inference system (ANFIS and neuro-fuzzy systems. For artificial neural network (ANN analysis, the number of neurons was selected from 1, 2, 3, … , 20. The learning rate was selected as .5 and .5 smoothing factor was used. The inputs were selected as cutting speed, feed, machining time, and thrust force. The best structures of neural networks were selected based on the criteria as the minimum of summation of square with the actual value of surface roughness. Drilling experiments with 10 mm size were performed at two cutting speeds and feeds. Comparative analysis has been done between the actual values and the estimated values obtained by ANFIS, neuro-fuzzy, and ANN analysis.

  15. Alteration in the IRDP drill hole compared with other drill holes in Iceland

    Science.gov (United States)

    Kristmannsdóttir, Hrefna

    1982-08-01

    The overall alteration pattern in the drill hole at Reydarfjördur is very similar to alteration patterns observed in Icelandic geothermal areas and in low-grade metamorphosed basalts in deep crustal sections elsewhere in Iceland. However more detail is obtained by the study of the IRDP drill core than by study of drill cuttings sampled in previous drill holes in Iceland. A comparatively high fossil thermal gradient is obtained at Reydarfjördur by a combination of mineral stability data and the observed occurence of secondary minerals. This high gradient is consistent with the measured dike dilation at the drill site and the location of the drill site adjacent to a central volcano.

  16. The impact of environmental regulations on drilling fluid technology

    International Nuclear Information System (INIS)

    Clark, R.K.

    1994-01-01

    A multitude of new drilling fluid products, systems, and treatment processes have been developed in recent years in response to increasingly stringent environmental regulations. Many fluid additives and systems that once played a major role in the drilling industry are little used today or are no longer available. New water-base mud systems are approaching the performance levels typical of conventional oil-base muds, levels largely achieved by the new synthetic-base fluids. However, these new drilling fluids do not have the adverse environmental impact associated with oil-base systems when waste fluids and cuttings are discarded. 65 refs., 3 tabs

  17. A method for automated processing of measurement information during mechanical drilling

    Energy Technology Data Exchange (ETDEWEB)

    Samonenko, V.I.; Belinkov, V.G.; Romanova, L.A.

    1984-01-01

    An algorithm is cited for a developed method for automated processing of measurement information during mechanical drilling. Its use in conditions of operation of an automated control system (ASU) from drilling will make it possible to precisely identify a change in the lithology, the physical and mechanical and the abrasive properties, in the stratum (pore) pressure in the rock being drilled out during mechanical drilling, which along with other methods for testing the drilling process will increase the reliability of the decisions made.

  18. Advanced cutting techniques: laser and fissuration cutting

    International Nuclear Information System (INIS)

    Migliorati, B.; Gay, P.

    1984-01-01

    Experimental tests have been performed using CO 2 laser with output power 1 to 15 kW to evaluate the effect of varying the following parameters: material (carbon steel Fe 42 C, stainless steel AISI 304, concrete), laser power, beam characteristics, work piece velocity, gas type and distribution on the laser interaction zone. In the case of concrete, drilling depths of 80 mm were obtained in a few seconds using a 10 kW laser beam. Moreover pieces of 160 mm were cut at 0.01 meters per minute. Results with carbon steel indicated maximum thicknesses of 110 mm, cut at 0.01 meters per minute with 10 kW, depths about 20% lower were obtained with the AISI 304 stainless steel. A parallel investigation was aimed at characterizing particulate emission during the laser cutting process. At the end of the research it was possible to elaborate a preliminary proposal concerning a laser based dismantling system for the application to a typical Nuclear Power Station. (author)

  19. Coated carbide drill performance under soluble coconut oil lubricant and nanoparticle enhanced MQL in drilling AISI P20

    Science.gov (United States)

    Jamil, N. A. M.; Azmi, A. I.; Fairuz, M. A.

    2016-02-01

    This research experimentally investigates the performance of a TiAlN coated carbide drill bit in drilling AISI P20 through two different kinds of lubricants, namely; soluble coconut oil (SCO) and nanoparticle-enhanced coconut oil (NECO) under minimum quantity lubrication system. The tool life and tool wear mechanism were studied using various cutting speeds of 50, 100 and 150 m/min with a constant feed of 0.01 mm/rev. Since the flank wear land was not regular along the cutting edge, the average flank wear (VB) was measured at several points using image analysis software. The drills were inspected using a scanning electron microscope to further elucidate the wear mechanism. The result indicates that drilling with the nanoparticle- enhanced lubricant was better in resisting the wear and improving the drill life to some extent

  20. ADVANCED CUTTINGS TRANSPORT STUDY

    Energy Technology Data Exchange (ETDEWEB)

    Stefan Miska; Nicholas Takach; Kaveh Ashenayi; Mengjiao Yu; Ramadan Ahmed; Mark Pickell; Len Volk; Lei Zhou; Zhu Chen; Aimee Washington; Crystal Redden

    2003-09-30

    The Quarter began with installing the new drill pipe, hooking up the new hydraulic power unit, completing the pipe rotation system (Task 4 has been completed), and making the SWACO choke operational. Detailed design and procurement work is proceeding on a system to elevate the drill-string section. The prototype Foam Generator Cell has been completed by Temco and delivered. Work is currently underway to calibrate the system. Literature review and preliminary model development for cuttings transportation with polymer foam under EPET conditions are in progress. Preparations for preliminary cuttings transport experiments with polymer foam have been completed. Two nuclear densitometers were re-calibrated. Drill pipe rotation system was tested up to 250 RPM. Water flow tests were conducted while rotating the drill pipe up to 100 RPM. The accuracy of weight measurements for cuttings in the annulus was evaluated. Additional modifications of the cuttings collection system are being considered in order to obtain the desired accurate measurement of cuttings weight in the annular test section. Cutting transport experiments with aerated fluids are being conducted at EPET, and analyses of the collected data are in progress. The printed circuit board is functioning with acceptable noise level to measure cuttings concentration at static condition using ultrasonic method. We were able to conduct several tests using a standard low pass filter to eliminate high frequency noise. We tested to verify that we can distinguish between different depths of sand in a static bed of sand. We tested with water, air and a mix of the two mediums. Major modifications to the DTF have almost been completed. A stop-flow cell is being designed for the DTF, the ACTF and Foam Generator/Viscometer which will allow us to capture bubble images without the need for ultra fast shutter speeds or microsecond flash system.

  1. HIGH-POWER TURBODRILL AND DRILL BIT FOR DRILLING WITH COILED TUBING

    Energy Technology Data Exchange (ETDEWEB)

    Robert Radtke; David Glowka; Man Mohan Rai; David Conroy; Tim Beaton; Rocky Seale; Joseph Hanna; Smith Neyrfor; Homer Robertson

    2008-03-31

    coiled tube drilling offers the opportunity to dramatically cut producers' exploration risk to a level comparable to that of drilling development wells. Together, such efforts hold great promise for economically recovering a sizeable portion of the estimated remaining shallow (less than 5,000 feet subsurface) oil resource in the United States. The DOE estimates this U.S. targeted shallow resource at 218 billion barrels. Furthermore, the smaller 'footprint' of the lightweight rigs utilized for microhole drilling and the accompanying reduced drilling waste disposal volumes offer the bonus of added environmental benefits. DOE analysis shows that microhole technology has the potential to cut exploratory drilling costs by at least a third and to slash development drilling costs in half.

  2. Cutting cleaner

    International Nuclear Information System (INIS)

    Elsen, R.P.H. van; Smits, M.

    1991-01-01

    This paper presents the results of a long term field test of the Cutting Cleaner, which is used for the treatment of wet oil contaminated cuttings (WOCC) produced when drilling with Oil Based Mud (OBM). It was concluded that it is possible to reduce the oil content of cuttings to an average of 1 - 2%. The recovered base oil can be reused to make new oil based mud

  3. Study on drilling induced delamination of woven kenaf fiber reinforced epoxy composite using carbide drills

    Science.gov (United States)

    Suhaily, M.; Hassan, C. H. Che; Jaharah, A. G.; Azmi, H.; Afifah, M. A.; Khairusshima, M. K. Nor

    2018-04-01

    In this research study, it presents the influences of drilling parameters on the delamination factor during the drilling of woven kenaf fiber reinforced epoxy composite laminates when using the carbide drill bits. The purpose of this study is to investigate the influence of drilling parameters such as cutting speed, feed rate and drill sizes on the delamination produced when drilling woven kenaf reinforced epoxy composite using the non-coated carbide drill bits. The damage generated on the woven kenaf reinforced epoxy composite laminates were observed both at the entrance and exit surface during the drilling operation. The experiments were conducted according to the Box Behnken experimental designs. The results indicated that the drill diameter has a significant influence on the delamination when drilling the woven kenaf fiber reinforced epoxy composites.

  4. Ellog Auger Drilling -"3-in-one" method for hydrogeological data collection

    DEFF Research Database (Denmark)

    Sørensen, Kurt; Larsen, Flemming

    1999-01-01

    The Ellog auger drilling method is an integrated approach for hydrogeological data collection during auger drilling in unconsolidated sediments. The drill stem is a continuous flight, hollow-stem auger with integrated electrical and gamma logging tools. The geophysical logging is performed...... continuously while drilling. Data processing is carried out in the field, and recorded log features are displayed as drilling advances. A slotted section in the stem, above the cutting head, allows anaerobic water and soil-gas samples to be taken at depth intervals of approximately 0.2 m. The logging, water......, and gas sampling instrumentation in the drill stem is removable; therefore, when the drill stem is pulled back, piezometers can be installed through the hollow stem. Cores of sediments can subsequently be taken continuously using a technique in which the drill bit can be reinserted after each coring...

  5. An experimental study on laser drilling and cutting of composite materials for the aerospace industry using excimer and CO2 sources

    Science.gov (United States)

    dell'Erba, M.; Galantucci, L. M.; Miglietta, S.

    This paper reports on the results of research which investigated the potential for the application of an excimer laser in the field of composite material drilling and cutting, by comparing this technology with that using CO2 sources. In particular, the scope of the work was to check whether the interaction between excimer lasers and composite materials, whose characteristic feature is the absence of thermal transfer, could yield better results than those obtainable with CO2 sources once heat transfer-induced difficulties had been eliminated. The materials selected for the experiments were multilayer composites having an epoxy resin matrix (65 percent in volume), with aramid fiber (Kevlar), carbon fiber and glass fiber as reinforcing materials, all of considerable interest for the aerospace industry. Optimal operational parameters were identified in relation to each source with a view to obtaining undersize holes or through cuts exhibiting severed areas of good quality. A comparison between the two types of processing carried out show that rims processed by excimer lasers are of better quality - particularly so with Kevlar - whereas the ablation rate is undoubtedly rather low compared with the CO2 technology.

  6. Testing the process of drilling - analysis of drilling performance in variegated sandstone and Keuper in Northern Germany; Der Bohrprozess auf dem Pruefstand - Analyse der Bohrleistungen im Buntsandstein und Keuper in Norddeutschland

    Energy Technology Data Exchange (ETDEWEB)

    Pust, G.; Tschaffler, H. [Mobil Erdgas Erdoel GmbH, Celle (Germany); Grunwald, R. [BEB Erdgas und Erdoel GmbH, Nienhagen (Germany); Gloth, H. [TU Bergakademie Freiberg (Germany); Marx, C. [ITE, Clausthal-Zellerfeld (Germany)

    1998-12-31

    The aim of the project launched jointly by DGMK and 5 companies from the German oil- and gas industry and two institutes for drilling technologies was to find suitable ways in which the drilling progress in formations with bad drilling conditions in Northern Germany, i.e. lower and middle variegated sandstone and Keuper can be increases in order to bring costs down. The borehole sunk in Northern Germany were surveyed and inventorised. Data were subjected to a thorough statistical analysis in order to obtain optimal drilling parameters and improve the drilling tools. Basic studies on rock damaging were also to be included in order to better understand the processes. Finally, the project aims at realising the optimal drilling parameters, increase drilling progress, use improved drilling machinery and thus cut costs. (orig.) [Deutsch] Ziel des DGMK-Gemeinschaftsprojektes mit 5 Firmen der deutschen Erdoel- und Erdgasindustrie sowie 2 bohrtechnischen Instituten war es, durch geeignete Massnahmen den Bohrfortschritt in schlechtbohrbaren Formationen in Norddeutschland, naemlich unterer und mittlerer Buntsandstein sowie Keuper, zu erhoehen und damit einen Beitrag zur Kostensenkung zu leisten. Um dieses Ziel zu erreichen, sollte eine Bestandsaufnahme der in Norddeutschland abgeteuften Bohrungen erfolgen. Die Daten sollten einer eingehenden statistischen Auswertung unterzogen werden. Hieraus sollten optimale Bohrparameter und Verbesserungen der Bohrwerkzeuge abgeleitet werden. Ferner sollten grundlegende Untersuchungen zur Gesteinszerstoerung herangezogen werden, um ein besseres Verstaendnis fuer die ablaufenden Prozesse zu bekommen. Durch die Realisierung optimaler Bohrparameter und den Einsatz verbesserter Bohrwerkszeuge sollte schliesslich die Erhoehung des Bohrfortschritts und damit eine Senkung der Kosten erreicht werden. (orig.)

  7. Securing a robust electrical discharge drilling process by means of flow rate control

    Science.gov (United States)

    Risto, Matthias; Munz, Markus; Haas, Ruediger; Abdolahi, Ali

    2017-10-01

    This paper deals with the increase of the process robustness while drilling cemented carbide using electrical discharge machining (EDM). A demand for high efficiency in the resulting diameter is equivalent with a high robustness of the EDM drilling process. Analysis were done to investigate the process robustness (standard deviation of the borehole diameter) when drilling cemented carbide. The investigation has shown that the dielectric flow rate changes over the drilling process. In this case the flow rate decreased with a shorter tool electrode due to an uneven wear of the tool electrode's cross section. Using a controlled flow rate during the drilling process has led to a reduced standard deviation of the borehole diameter, thus to a higher process robustness when drilling cemented carbide.

  8. Performance improvement studies for cutting tools with perforated surface in turning of titanium alloy

    Directory of Open Access Journals (Sweden)

    Charitha Rao

    2018-01-01

    Full Text Available In turning process, the cutting tool is essential for shaping materials. The cutting tools with various perforated surfaces help to increase the cutting tool life. Also, advances in CNC machining technologies have enhanced the productivity of machining process. One of the best or futuristic approaches in modern manufacturing engineering is the use of FEM Simulation for the metal cutting process. FEM simulation helps in understanding the metal deformation process and also helps in the reduction of experiments. The simulation helps the researchers to predict the major influencing cutting variable values without carrying out any experiment which is time-consuming and expensive. This research presents the simulation study of the performance of micro-hole patterned Polycrystalline Diamond cutting insert in machining Titanium alloy (Ti-6Al-4V. Micro-holes are drilled using Electrical Discharge Wire Drilling machine on the rake face of Polycrystalline Diamond (PCD cutting inserts. FEM analysis is carried out to evaluate the effect of perforations on the mechanical integrity of insert. The micro-hole patterned insert is modeled in PRO-E modeler and simulated using DEFORM-3D software. The effective stress, strain, and temperature distribution are analyzed and the results are compared with the normal insert.

  9. Process for opening up carboniferous seams for underground gasification by drilling production holes downwards

    Energy Technology Data Exchange (ETDEWEB)

    Lokschin, J L; Volk, A F; Starinskii, A A

    1977-12-01

    This process will reduce drilling costs and times by 20 to 25% and will improve gasification under the influence of a thin liquid medium connecting adjacent holes. After determining the approximate depth and thickness of the seam to be opened up, e.g. by geological means, production holes of 100 to 400 mm (diameter) are made down to a depth of 400 m or more, by well-known boring bars and chisels. After passing the top of the seam (the roof of the seam), which can be recognised by discoloration of the drilling liquid, one goes 1/2 to 1 metre deeper and one determines the depth of the roof the seam exactly by the reduced natural radioactivity at the boundary layer, by introducing a gamma sensor on to the boring bar. The production holes are taken down in a second borehold to a free space 0.6 to 2 metres above the floor of the seam (bottom of the seam), according to the thickness of the seam. After replacing the boring bar by a feedpipe one continues to drill using a boring bar of smaller cutting diameter inside this tube. This hole reaches from the foot of the pipe of the feedpipe to the floor of the seam. It is preferably flushed with gas but may be flushed with liquid. A thin liquid introduced into this hole penetrates the surrounding mass of the seam horizontally (unhindered by any armouring) and represents the required connection to neighbouring bores for gasification. The process is suitable for mining coal, combustible shale oil, bituminous rock, heavy natural oil where this process is based on gasification, melting or dissolving of those deposits.

  10. SALTON SEA SCIENTIFIC DRILLING PROJECT: SCIENTIFIC PROGRAM.

    Science.gov (United States)

    Sass, J.H.; Elders, W.A.

    1986-01-01

    The Salton Sea Scientific Drilling Project, was spudded on 24 October 1985, and reached a total depth of 10,564 ft. (3. 2 km) on 17 March 1986. There followed a period of logging, a flow test, and downhole scientific measurements. The scientific goals were integrated smoothly with the engineering and economic objectives of the program and the ideal of 'science driving the drill' in continental scientific drilling projects was achieved in large measure. The principal scientific goals of the project were to study the physical and chemical processes involved in an active, magmatically driven hydrothermal system. To facilitate these studies, high priority was attached to four areas of sample and data collection, namely: (1) core and cuttings, (2) formation fluids, (3) geophysical logging, and (4) downhole physical measurements, particularly temperatures and pressures.

  11. Drilling waste makes concrete

    International Nuclear Information System (INIS)

    Rosfjord, A.

    1993-01-01

    The article deals with a method of drilling waste reclamation by utilizing the converted oil-containing cuttings from the North Sea in the concrete production in Norway. The oil content is to be removed in an incineration process by heating the cuttings to about 800 o C. The output capacity from the exhaust gas water cooling system is 7500 kW/hour, and is to be used in different industrial heating processes. The remaining content of pollutants in the cleaned exhaust gas outlet corresponds to the required limits with the exception of SO 2 and HCl. In addition, an exhaust gas washing plant is to be installed in the near future designed for the further reduction of pollutants by 90%. The converted raw materials are used as a supplement for lessening the demand of sand and cement in the production of concrete-made pipes. 1 fig

  12. The effect of sediment mimicking drill cuttings on deep water rhodoliths in a flow-through system: Experimental work and modeling

    International Nuclear Information System (INIS)

    Figueiredo, Marcia A.O.; Eide, Ingvar; Reynier, Marcia; Villas-Bôas, Alexandre B.; Tâmega, Frederico T.S.

    2015-01-01

    Highlights: • Collection of rhodoliths and calcareous algae from Campos Basin, Brazil. • Impact of sediment mimicking drill cuttings on photosynthetic efficiency. • Exposure–response for photosynthetic efficiency as function of sediment coverage. • Factorial design and multivariate regression used for a structured approach. - Abstract: The impact of sediment coverage on two rhodolith-forming calcareous algae species collected at 100 m water depth off the coast of Brazil was studied in an experimental flow-through system. Natural sediment mimicking drill cuttings with respect to size distribution was used. Sediment coverage and photosynthetic efficiency (maximum quantum yield of charge separation in photosystem II, ϕ PSIImax ) were measured as functions of light intensity, flow rate and added amount of sediment once a week for nine weeks. Statistical experimental design and multivariate data analysis provided statistically significant regression models which subsequently were used to establish exposure–response relationship for photosynthetic efficiency as function of sediment coverage. For example, at 70% sediment coverage the photosynthetic efficiency was reduced 50% after 1–2 weeks of exposure, most likely due to reduced gas exchange. The exposure–response relationship can be used to establish threshold levels and impact categories for environmental monitoring

  13. Progress in reducing the environmental impacts of offshore drilling wastes

    International Nuclear Information System (INIS)

    Flemming, D; Candler, J.E.

    2002-01-01

    Full text:Over the past several years, great progress has been made in understanding and reducing the environmental impacts of offshore drilling wastes. Our understanding of sea floor impacts has been helped along by new environmental assessment tools such us computer modeling of sea floor deposition of drilling discharges, sediment profile imaging, and in situ sediment toxicity bioassays. To further reduce environmental impacts, new pollution prevention technologies have been developed that can shrink the environmental footprint of offshore drilling. These technologies reduce the total amount of drilling wastes discharged and include cuttings dryers and centrifuges that can reduce the drilling fluid content of drill cuttings to below 10 percent. In conclusion, the oil and gas industry is adopting more environmentally compatible drilling fluids, new environmental assessment tools and pollution prevention technologies that dramatically reduce the amount of drilling wastes discharged. Together, all of these elements have the potential to reduce environmental impacts of offshore drilling

  14. Characterization of drilling waste from shale gas exploration in Central and Eastern Poland.

    Science.gov (United States)

    Mikos-Szymańska, Marzena; Rusek, Piotr; Borowik, Krzysztof; Rolewicz, Maciej; Bogusz, Paulina; Gluzińska, Joanna

    2018-05-28

    The purpose of this research was to determine and evaluate the chemical properties of drilling waste from five well sites in Central and Eastern Poland. It was found that spent drilling fluids can contain high values of nickel and mercury (270 and 8.77 mg kg -1 , respectively) and can exceed the maximum permissible limits recommended by the EC regulations for safety of soils (75 mg kg -1 for nickel and 1.5 mg kg -1 for mercury). The heavy metal concentrations in the studied drill cuttings did not exceed the maximum permissible limits recommended by the EC regulation. Drilling wastes contain macroelements (e.g., calcium, magnesium, and potassium) as well as trace elements (e.g., copper, iron, zinc, and manganese) that are essential for the plant growth. It was stated that water extracts of drilling fluids and drill cuttings, according to anions presence, had not any specific constituents of concern based on FAO irrigation guidelines, the USEPA WQC, and toxicity values. X-ray diffraction analysis was used to understand the structure and texture of waste drilling fluid solids and drill cuttings. Analysis of the mineralogical character of drilling fluid solids revealed that they contained calcite, quartz, muscovite, sylvite, barite, dolomite, and orthoclase. Drill cuttings contained calcite quartz, muscovite, barite, dolomite, and barium chloride.

  15. Innovative analysis of HS 6-5-2 drills edges quality

    Directory of Open Access Journals (Sweden)

    Daicu Raluca

    2017-01-01

    Full Text Available The paper is analyzing the quality of Ø8 drills edges from HS 6-5-2 steel, using an innovative technique, the measurement of electrical current at cutting. The method is useful to take the right decision about drills acquisition from different suppliers based on the quality/price ratio. Also, it can be made a fast quality comparison of drills that leads to a selection of the acquisition places. The analysis of a drill batch is done using the microscope and the measurement of the electrical current at cutting, showing the better accuracy of the last method.

  16. Ultrasonic rotary-hammer drill

    Science.gov (United States)

    Bar-Cohen, Yoseph (Inventor); Badescu, Mircea (Inventor); Sherrit, Stewart (Inventor); Bao, Xiaoqi (Inventor); Kassab, Steve (Inventor)

    2010-01-01

    A mechanism for drilling or coring by a combination of sonic hammering and rotation. The drill includes a hammering section with a set of preload weights mounted atop a hammering actuator and an axial passage through the hammering section. In addition, a rotary section includes a motor coupled to a drive shaft that traverses the axial passage through the hammering section. A drill bit is coupled to the drive shaft for drilling by a combination of sonic hammering and rotation. The drill bit includes a fluted shaft leading to a distal crown cutter with teeth. The bit penetrates sampled media by repeated hammering action. In addition, the bit is rotated. As it rotates the fluted bit carries powdered cuttings helically upward along the side of the bit to the surface.

  17. Optimisation Of Cutting Parameters Of Composite Material Laser Cutting Process By Taguchi Method

    Science.gov (United States)

    Lokesh, S.; Niresh, J.; Neelakrishnan, S.; Rahul, S. P. Deepak

    2018-03-01

    The aim of this work is to develop a laser cutting process model that can predict the relationship between the process input parameters and resultant surface roughness, kerf width characteristics. The research conduct is based on the Design of Experiment (DOE) analysis. Response Surface Methodology (RSM) is used in this work. It is one of the most practical and most effective techniques to develop a process model. Even though RSM has been used for the optimization of the laser process, this research investigates laser cutting of materials like Composite wood (veneer)to be best circumstances of laser cutting using RSM process. The input parameters evaluated are focal length, power supply and cutting speed, the output responses being kerf width, surface roughness, temperature. To efficiently optimize and customize the kerf width and surface roughness characteristics, a machine laser cutting process model using Taguchi L9 orthogonal methodology was proposed.

  18. Experimental Analysis of the Influence of Drill Point Angle and Wear on the Drilling of Woven CFRPs

    Directory of Open Access Journals (Sweden)

    Norberto Feito

    2014-05-01

    Full Text Available This paper focuses on the effect of the drill geometry on the drilling of woven Carbon Fiber Reinforced Polymer composite (CFRPs. Although different geometrical effects can be considered in drilling CFRPs, the present work focuses on the influence of point angle and wear because they are the important factors influencing hole quality and machining forces. Surface quality was evaluated in terms of delamination and superficial defects. Three different point angles were tested representative of the geometries commonly used in the industry. Two wear modes were considered, being representative of the wear patterns commonly observed when drilling CFRPs: flank wear and honed cutting edge. It was found that the crossed influence of the point angle and wear were significant to the thrust force. Delamination at the hole entry and exit showed opposite trends with the change of geometry. Also, cutting parameters were checked showing the feed’s dominant influence on surface damage.

  19. The LITA Drill and Sample Delivery System

    Science.gov (United States)

    Paulsen, G.; Yoon, S.; Zacny, K.; Wettergreeng, D.; Cabrol, N. A.

    2013-12-01

    The Life in the Atacama (LITA) project has a goal of demonstrating autonomous roving, sample acquisition, delivery and analysis operations in Atacama, Chile. To enable the sample handling requirement, Honeybee Robotics developed a rover-deployed, rotary-percussive, autonomous drill, called the LITA Drill, capable of penetrating to ~80 cm in various formations, capturing and delivering subsurface samples to a 20 cup carousel. The carousel has a built-in capability to press the samples within each cup, and position target cups underneath instruments for analysis. The drill and sample delivery system had to have mass and power requirements consistent with a flight system. The drill weighs 12 kg and uses less than 100 watt of power to penetrate ~80 cm. The LITA Drill auger has been designed with two distinct stages. The lower part has deep and gently sloping flutes for retaining powdered sample, while the upper section has shallow and steep flutes for preventing borehole collapse and for efficient movement of cuttings and fall back material out of the hole. The drill uses the so called 'bite-sampling' approach that is samples are taken in short, 5-10 cm bites. To take the first bite, the drill is lowered onto the ground and upon drilling of the first bite it is then retracted into an auger tube. The auger with the auger tube are then lifted off the ground and positioned next to the carousel. To deposit the sample, the auger is rotated and retracted above the auger tube. The cuttings retained on the flutes are either gravity fed or are brushed off by a passive side brush into the cup. After the sample from the first bite has been deposited, the drill is lowered back into the same hole to take the next bite. This process is repeated until a target depth is reached. The bite sampling is analogous to peck drilling in the machining process where a bit is periodically retracted to clear chips. If there is some fall back into the hole once the auger has cleared the hole, this

  20. Advanced Drilling through Diagnostics-White-Drilling

    International Nuclear Information System (INIS)

    FINGER, JOHN T.; GLOWKA, DAVID ANTHONY; LIVESAY, BILLY JOE; MANSURE, ARTHUR J.; PRAIRIE, MICHAEL R.

    1999-01-01

    A high-speed data link that would provide dramatically faster communication from downhole instruments to the surface and back again has the potential to revolutionize deep drilling for geothermal resources through Diagnostics-While-Drilling (DWD). Many aspects of the drilling process would significantly improve if downhole and surface data were acquired and processed in real-time at the surface, and used to guide the drilling operation. Such a closed-loop, driller-in-the-loop DWD system, would complete the loop between information and control, and greatly improve the performance of drilling systems. The main focus of this program is to demonstrate the value of real-time data for improving drilling. While high-rate transfer of down-hole data to the surface has been accomplished before, insufficient emphasis has been placed on utilization of the data to tune the drilling process to demonstrate the true merit of the concept. Consequently, there has been a lack of incentive on the part of industry to develop a simple, low-cost, effective high-speed data link. Demonstration of the benefits of DWD based on a high-speed data link will convince the drilling industry and stimulate the flow of private resources into the development of an economical high-speed data link for geothermal drilling applications. Such a downhole communication system would then make possible the development of surface data acquisition and expert systems that would greatly enhance drilling operations. Further, it would foster the development of downhole equipment that could be controlled from the surface to improve hole trajectory and drilling performance. Real-time data that would benefit drilling performance include: bit accelerations for use in controlling bit bounce and improving rock penetration rates and bit life; downhole fluid pressures for use in the management of drilling hydraulics and improved diagnosis of lost circulation and gas kicks; hole trajectory for use in reducing directional

  1. Decommissioning: dismantling of thickwalled steel structures using the contact-arc-metal-drilling technique. Final report

    International Nuclear Information System (INIS)

    Bach, F.W.; Lindemaier, J.; Philipp, E.

    1998-01-01

    1. Status of the technology: Today austenitic steel components with a material thickness of more than 200 mm cannot be cut surely by using conventional thermal cutting techniques. A reduction of the wall thickness, by using an effective cutting technique with low restoring forces, is necessary but not available, now. 2. Objectives: Target of the project was the qualification of the thermal contact-arc-metal-drilling technique, based on the contact-arc-metal-cutting technique for the reduction of the wall thickness of steel components in preparation for other cutting techniques to finish the dismantling task if necessary. 3. Methode: Development of the contact-arc-metal-drilling technique for the production of deep (>200 mm) blind holes with non-circular cross sections. Optimization of the drilling parameters and quantification of the released emissions under a radiological aspect. Development of a monitoring system for the electrode wear and a device for changing weared electrodes automatically. 4. Result: The contact-arc-metal-drilling technique was qualified by producing blind holes with a depth of 230 mm. The aerosols, hydrosols and gas emissions of the process were quantified and various monitoring techniques for the wear of the electrode were tested. A pneumatically aided clamping and changing device for electrodes was designed and tested. 5. Applications: The designed clamping device with its integrated pneumatically aided electrode release can be adapted directly to a tool guiding machine. Using this cutting technique steel components with a material thickness of 230 mm can be reduced to a remaining wall thickness and the released emissions can be estimated. (orig.) [de

  2. In situ measurement of plasma and shock wave properties inside laser-drilled metal holes

    Science.gov (United States)

    Brajdic, Mihael; Hermans, Martin; Horn, Alexander; Kelbassa, Ingomar

    2008-10-01

    High-speed imaging of shock wave and plasma dynamics is a commonly used diagnostic method for monitoring processes during laser material treatment. It is used for processes such as laser ablation, cutting, keyhole welding and drilling. Diagnosis of laser drilling is typically adopted above the material surface because lateral process monitoring with optical diagnostic methods inside the laser-drilled hole is not possible due to the hole walls. A novel method is presented to investigate plasma and shock wave properties during the laser drilling inside a confined environment such as a laser-drilled hole. With a novel sample preparation and the use of high-speed imaging combined with spectroscopy, a time and spatial resolved monitoring of plasma and shock wave dynamics is realized. Optical emission of plasma and shock waves during drilling of stainless steel with ns-pulsed laser radiation is monitored and analysed. Spatial distributions and velocities of shock waves and of plasma are determined inside the holes. Spectroscopy is accomplished during the expansion of the plasma inside the drilled hole allowing for the determination of electron densities.

  3. A feasibility investigation for modeling and optimization of temperature in bone drilling using fuzzy logic and Taguchi optimization methodology.

    Science.gov (United States)

    Pandey, Rupesh Kumar; Panda, Sudhansu Sekhar

    2014-11-01

    Drilling of bone is a common procedure in orthopedic surgery to produce hole for screw insertion to fixate the fracture devices and implants. The increase in temperature during such a procedure increases the chances of thermal invasion of bone which can cause thermal osteonecrosis resulting in the increase of healing time or reduction in the stability and strength of the fixation. Therefore, drilling of bone with minimum temperature is a major challenge for orthopedic fracture treatment. This investigation discusses the use of fuzzy logic and Taguchi methodology for predicting and minimizing the temperature produced during bone drilling. The drilling experiments have been conducted on bovine bone using Taguchi's L25 experimental design. A fuzzy model is developed for predicting the temperature during orthopedic drilling as a function of the drilling process parameters (point angle, helix angle, feed rate and cutting speed). Optimum bone drilling process parameters for minimizing the temperature are determined using Taguchi method. The effect of individual cutting parameters on the temperature produced is evaluated using analysis of variance. The fuzzy model using triangular and trapezoidal membership predicts the temperature within a maximum error of ±7%. Taguchi analysis of the obtained results determined the optimal drilling conditions for minimizing the temperature as A3B5C1.The developed system will simplify the tedious task of modeling and determination of the optimal process parameters to minimize the bone drilling temperature. It will reduce the risk of thermal osteonecrosis and can be very effective for the online condition monitoring of the process. © IMechE 2014.

  4. Effects of specialized drill bits on hole defects of CFRP laminates

    Science.gov (United States)

    Li, Chao; Xu, Jinyang; Chen, Ming

    2018-05-01

    Drilling is a conventional machining process widely applied to carbon fiber reinforced plastics (CFRP) for the riveting and fastening purposes in the aerospace and automotive industries. However, the machining mechanism of CFRP composites differ significantly from that of homogeneous metal alloys owing to their prominent anisotropy and heterogeneity. Serious hole defects such as fiber pullout, matrix debonding and delamination are generally produced during the hole-making process, resulting in the poor machined surface quality, low fatigue durability or even the part rejections. In order to minimize the defects especially the delamination damage in composites drilling, specialized drill bits are often a primary choice being widely adopted in a real production. This paper aims to study the effects of two drills differing in geometrical characteristics during the drilling of CFRP laminates. A number of drilling experiments were carried out with the aim to evaluate the drilling performance of different drill bits. A scanning electron microscope (SEM) was used to observe the drilled surfaces to study the surface roughness. A high frequency scanning acoustic microscope (SAM) was applied to characterize the drilled hole morphologies with a particular focus on the delamination damage occurring in the CFRP laminates. The obtained results indicate that the fiber orientation relative to the cutting direction is a key factor affecting hole morphology and hole wall defects can be reduced by utilizing specialized drill geometries. Moreover, the dagger drill was confirmed outperforming the brad spur drill from the aspect of reducing drilling-induced delamination.

  5. Theoretical Estimation of Thermal Effects in Drilling of Woven Carbon Fiber Composite

    Directory of Open Access Journals (Sweden)

    José Díaz-Álvarez

    2014-06-01

    Full Text Available Carbon Fiber Reinforced Polymer (CFRPs composites are extensively used in structural applications due to their attractive properties. Although the components are usually made near net shape, machining processes are needed to achieve dimensional tolerance and assembly requirements. Drilling is a common operation required for further mechanical joining of the components. CFRPs are vulnerable to processing induced damage; mainly delamination, fiber pull-out, and thermal degradation, drilling induced defects being one of the main causes of component rejection during manufacturing processes. Despite the importance of analyzing thermal phenomena involved in the machining of composites, only few authors have focused their attention on this problem, most of them using an experimental approach. The temperature at the workpiece could affect surface quality of the component and its measurement during processing is difficult. The estimation of the amount of heat generated during drilling is important; however, numerical modeling of drilling processes involves a high computational cost. This paper presents a combined approach to thermal analysis of composite drilling, using both an analytical estimation of heat generated during drilling and numerical modeling for heat propagation. Promising results for indirect detection of risk of thermal damage, through the measurement of thrust force and cutting torque, are obtained.

  6. Drilling electrode for real-time measurement of electrical impedance in bone tissues.

    Science.gov (United States)

    Dai, Yu; Xue, Yuan; Zhang, Jianxun

    2014-03-01

    In order to prevent possible damages to soft tissues, reliable monitoring methods are required to provide valuable information on the condition of the bone being cut. This paper describes the design of an electrical impedance sensing drill developed to estimate the relative position between the drill and the bone being drilled. The two-electrode method is applied to continuously measure the electrical impedance during a drill feeding movement: two copper wire brushes are used to conduct electricity in the rotating drill and then the drill is one electrode; a needle is inserted into the soft tissues adjacent to the bone being drilled and acts as another electrode. Considering that the recorded electrical impedance is correlated with the insertion depth of the drill, we theoretically calculate the electrode-tissue contact impedance and prove that the rate of impedance change varies considerably when the drill bit crosses the boundary between two different bone tissues. Therefore, the rate of impedance change is used to determine whether the tip of the drill is located in one of cortical bone, cancellous bone, and cortical bone near a boundary with soft tissue. In vitro experiments in porcine thoracic spines were performed to demonstrate the feasibility of the impedance sensing drill. The experimental results indicate that the drill, used with the proposed data-processing method, can provide accurate and reliable breakthrough detection in the bone-drilling process.

  7. Single Piezo-Actuator Rotary-Hammering Drill

    Science.gov (United States)

    Sherrit, Stewart; Bao, Xiaoqi; Badescu, Mircea; Bar-Cohen, Yoseph

    2011-01-01

    This innovation comprises a compact drill that uses low-axial preload, via vibrations, that fractures the rock under the bit kerf, and rotates the bit to remove the powdered cuttings while augmenting the rock fracture via shear forces. The vibrations fluidize the powered cuttings inside the flutes around the bit, reducing the friction with the auger surface. These combined actions reduce the consumed power and the heating of the drilled medium, helping to preserve the pristine content of the produced samples. The drill consists of an actuator that simultaneously impacts and rotates the bit by applying force and torque via a single piezoelectric stack actuator without the need for a gearbox or lever mechanism. This reduces the development/fabrication cost and complexity. The piezoelectric actuator impacts the surface and generates shear forces, fragmenting the drilled medium directly under the bit kerf by exceeding the tensile and/or shear strength of the struck surface. The percussive impact action of the actuator leads to penetration of the medium by producing a zone of finely crushed rock directly underneath the struck location. This fracturing process is highly enhanced by the shear forces from the rotation and twisting action. To remove the formed cuttings, the bit is constructed with an auger on its internal or external surface. One of the problems with pure hammering is that, as the teeth become embedded in the sample, the drilling efficiency drops unless the teeth are moved away from the specific footprint location. By rotating the teeth, they are moved to areas that were not fragmented, and thus the rock fracturing is enhanced via shear forces. The shear motion creates ripping or chiseling action to produce larger fragments to increase the drilling efficiency, and to reduce the required power. The actuator of the drill consists of a piezoelectric stack that vibrates the horn. The stack is compressed by a bolt between the backing and the horn in order to

  8. Drilling to investigate processes in active tectonics and magmatism

    Science.gov (United States)

    Shervais, J.; Evans, J.; Toy, V.; Kirkpatrick, J.; Clarke, A.; Eichelberger, J.

    2014-12-01

    Coordinated drilling efforts are an important method to investigate active tectonics and magmatic processes related to faults and volcanoes. The US National Science Foundation (NSF) recently sponsored a series of workshops to define the nature of future continental drilling efforts. As part of this series, we convened a workshop to explore how continental scientific drilling can be used to better understand active tectonic and magmatic processes. The workshop, held in Park City, Utah, in May 2013, was attended by 41 investigators from seven countries. Participants were asked to define compelling scientific justifications for examining problems that can be addressed by coordinated programs of continental scientific drilling and related site investigations. They were also asked to evaluate a wide range of proposed drilling projects, based on white papers submitted prior to the workshop. Participants working on faults and fault zone processes highlighted two overarching topics with exciting potential for future scientific drilling research: (1) the seismic cycle and (2) the mechanics and architecture of fault zones. Recommended projects target fundamental mechanical processes and controls on faulting, and range from induced earthquakes and earthquake initiation to investigations of detachment fault mechanics and fluid flow in fault zones. Participants working on active volcanism identified five themes: the volcano eruption cycle; eruption sustainability, near-field stresses, and system recovery; eruption hazards; verification of geophysical models; and interactions with other Earth systems. Recommended projects address problems that are transferrable to other volcanic systems, such as improved methods for identifying eruption history and constraining the rheological structure of shallow caldera regions. Participants working on chemical geodynamics identified four major themes: large igneous provinces (LIPs), ocean islands, continental hotspot tracks and rifts, and

  9. Coiled tubing drilling with supercritical carbon dioxide

    Science.gov (United States)

    Kolle , Jack J.

    2002-01-01

    A method for increasing the efficiency of drilling operations by using a drilling fluid material that exists as supercritical fluid or a dense gas at temperature and pressure conditions existing at a drill site. The material can be used to reduce mechanical drilling forces, to remove cuttings, or to jet erode a substrate. In one embodiment, carbon dioxide (CO.sub.2) is used as the material for drilling within wells in the earth, where the normal temperature and pressure conditions cause CO.sub.2 to exist as a supercritical fluid. Supercritical carbon dioxide (SC--CO.sub.2) is preferably used with coiled tube (CT) drilling equipment. The very low viscosity SC--CO.sub.2 provides efficient cooling of the drill head, and efficient cuttings removal. Further, the diffusivity of SC--CO.sub.2 within the pores of petroleum formations is significantly higher than that of water, making jet erosion using SC--CO.sub.2 much more effective than water jet erosion. SC--CO.sub.2 jets can be used to assist mechanical drilling, for erosion drilling, or for scale removal. A choke manifold at the well head or mud cap drilling equipment can be used to control the pressure within the borehole, to ensure that the temperature and pressure conditions necessary for CO.sub.2 to exist as either a supercritical fluid or a dense gas occur at the drill site. Spent CO.sub.2 can be vented to the atmosphere, collected for reuse, or directed into the formation to aid in the recovery of petroleum.

  10. Environmental assessment report to BEPCo Canada Company on exploratory drilling on EL2407

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2004-07-19

    BEPCo. Canada Company (BEPCo) is planning to drill exploratory deepwater wells offshore from Nova Scotia. This environmental assessment report was prepared to satisfy regulatory requirements associated with offshore drilling. It focuses on valued environmental components chosen during a scoping process. This report evaluated the potential project-related effects on marine benthos, marine fish, marine mammals, marine turtles, marine birds, special areas, and other ocean users. Discharges and emissions from the project include drilling mud and rock cuttings, small amounts of produced water, ship discharges and atmospheric emissions. This report includes oceanographic plume modelling for allowable discharges of mud and cuttings at sea. The report predicts that the potential adverse effects of the valued environmental components will be short term and highly localized around the drilling rigs. It was suggested that any adverse effects could be mitigated through the use of technically feasible mitigation and standard offshore oil and gas industry procedures for environmental health and safety. It was concluded that BEPCo's proposed drilling program for EL-2407 can be conducted without any significant adverse effects on Nova Scotia's offshore environment. 121 refs., 27 tabs., 24 figs.

  11. Multiresponse optimization of cryogenic drilling on Ti-6Al-4V alloy using topsis method

    Energy Technology Data Exchange (ETDEWEB)

    Ahmed, L. Shakeel; Kumar, M. Pradeep [Anna University, Chennai (India)

    2016-04-15

    Multiresponse optimization of process parameters in drilling is focused in this article using the TOPSIS technique to obtain minimum cutting temperature (T), thrust force (Ft), torque (Mt) and surface roughness (Ra), Circularity (Cir), Cylindricity (Cyl). The experiments were performed on Titanium alloy Ti-6Al-4V in different cooling environments: Wet cooling and cryogenic cooling conditions. Liquid nitrogen (LN{sub 2} ) as a coolant is used in cryogenic machining. The control factors selected were machining environments, cutting speed (Vc) and feed rate (f). Eighteen experiments were conducted in wet and cryogenic LN2 conditions based on L{sub 1}8 orthogonal array, respectively. The optimization results indicate drilling at V{sub c} = 40 m/min and f = 0.02 mm/rev which is of the lowest value in cryogenic LN{sub 2} condition. A better performance is achieved too. The optimum multiresponses show that TOPSIS method is the most effective performance in the drilling process.

  12. Multiresponse optimization of cryogenic drilling on Ti-6Al-4V alloy using topsis method

    International Nuclear Information System (INIS)

    Ahmed, L. Shakeel; Kumar, M. Pradeep

    2016-01-01

    Multiresponse optimization of process parameters in drilling is focused in this article using the TOPSIS technique to obtain minimum cutting temperature (T), thrust force (Ft), torque (Mt) and surface roughness (Ra), Circularity (Cir), Cylindricity (Cyl). The experiments were performed on Titanium alloy Ti-6Al-4V in different cooling environments: Wet cooling and cryogenic cooling conditions. Liquid nitrogen (LN 2 ) as a coolant is used in cryogenic machining. The control factors selected were machining environments, cutting speed (Vc) and feed rate (f). Eighteen experiments were conducted in wet and cryogenic LN2 conditions based on L 1 8 orthogonal array, respectively. The optimization results indicate drilling at V c = 40 m/min and f = 0.02 mm/rev which is of the lowest value in cryogenic LN 2 condition. A better performance is achieved too. The optimum multiresponses show that TOPSIS method is the most effective performance in the drilling process

  13. Assessment of abrasiveness for research of rock cutting

    Directory of Open Access Journals (Sweden)

    Milan Labaš

    2012-12-01

    Full Text Available Rock abrasiveness is ability of rock to wear down the working tool during the mutual interaction between the working indentorand the rock in the mechanical rock cutting process. The cutting indentor is worn down during the interaction, which changes itsgeometric dimensions causing the enlargement of a contact area between the tool and the rock surface. The changes in these dimensionsconsequently alter the rate of advance of the drilling machine and the specific cutting energy. We have determined the abrasivenessaccording to the norm ON 44 1121 (1982 on the testing device constructed at the Institute of Geotechnics SAS.

  14. CONTRIBUTIONS TO THE STUDY OF THE VIBRATIONS FREQUENCY OF THE DRILL TOOL IN THE PROCESS OF MANUFACTURING THE BRONZE MATERIALS

    Directory of Open Access Journals (Sweden)

    Cosmin-Mihai MIRIŢOIU

    2013-05-01

    Full Text Available In this paper we present the experimental testings used to study the vibration of the drill tool, during the drilling of the bronze products. We have used the experimental setup presented in Miriţoiu (2013[1]. In this paper the vibrations are analyzed during the drilling on the universal lathe machines. The main purpose of to find a correlation between the cutting speed and the frequency of the vibration by using the experimental results and the regression analysis

  15. Single Piezo-Actuator Rotary-Hammering (SPaRH) Drill

    Science.gov (United States)

    Sherrit, Stewart (Inventor); Bao, Xiaoqi (Inventor); Badescu, Mircea (Inventor); Bar-Cohen, Yoseph (Inventor)

    2014-01-01

    A Single Piezo-Actuator Rotary-Hammering (SPaRH) Drill includes a horn actuator having high power piezoelectric materials and a flexure pre-stress to increase the actuators effectiveness. The drill is a low mass, low power, compact coring drill measuring 20-cm high by 7-cm diameter and having a total weight of 2 kg including drive electronics. Using an average power of 50-Watts, the drill basalt is expected to cut basalt at a rate of 0.2 cm/min down to depth of 10-cm and create cuttings and an intact core. The drill is expected to operate under different environments including Martian ambient (6 Torr and down to -50 degree C), and liquid nitrogen temperatures (77 K) and low pressure (<<1 Torr) to simulate lunar polar and Europa conditions. Materials expected to be sampled include Kaolinite, Saddleback Basalt, Limestone, Volcanic Breccia, Siltstone, ice, permafrost and layered rocks with different hardness.

  16. Automatic real time drilling support on Ekofisk utilizing eDrilling

    Energy Technology Data Exchange (ETDEWEB)

    Rommetveit, Rolv; Bjorkevoll, Knut S.; Halsey, George W.; Kluge, Roald; Molde, Dag Ove; Odegard, Sven Inge [SINTEF Petroleum Research, Trondheim (Norway); Herbert, Mike [HITEC Products Drilling, Stavanger (Norway); ConocoPhillips Norge, Stavanger (Norway)

    2008-07-01

    eDrilling is a new and innovative system for real time drilling simulation, 3D visualization and control from a remote drilling expert centre. The concept uses all available real time drilling data (surface and downhole) in combination with real time modelling to monitor and optimize the drilling process. This information is used to visualize the wellbore in 3D in real time. eDrilling has been implemented in an Onshore Drilling Center in Norway. The system is composed of the following elements, some of which are unique and ground-breaking: an advanced and fast Integrated Drilling Simulator which is capable to model the different drilling sub-processes dynamically, and also the interaction between these sub-processes in real time; automatic quality check and corrections of drilling data; making them suitable for processing by computer models; real time supervision methodology for the drilling process using time based drilling data as well as drilling models / the integrated drilling simulator; methodology for diagnosis of the drilling state and conditions. This is obtained from comparing model predictions with measured data. Advisory technology for more optimal drilling. A Virtual Wellbore, with advanced visualization of the downhole process. Dat low and computer infrastructure. e-Drilling has been implemented in an Onshore Drilling Center on Ekofisk in Norway. The system is being used on drilling operations, and experiences from its use are presented. The supervision and diagnosis functionalities have been useful in particular, as the system has given early warnings on ECD and friction related problems. This paper will present the eDrilling system as well as experiences from its use. (author)

  17. Treatment of Petroleum Drill Cuttings Using Stabilization/Solidification Method by Cement and Modified Clay Mixes

    Directory of Open Access Journals (Sweden)

    Soroush Ghasemi

    2017-04-01

    Full Text Available High organic content in petroleum drill cuttings is a substantial obstacle which hinders cement hydration and subsequently decreases the clean-up efficiency of the stabilization/solidification (S/S process. In this study, a modified clayey soil (montmorillonite with low to moderate polarity was used as an additive to cement. Because of its high adsorption capacity, the clay is capable of mitigating the destructive role of organic materials and preventing their interference with the hydration process. Mixes containing different ratios of cement, waste and modified clay were prepared and tested for their mechanical and chemical characteristics. Total petroleum hydrocarbons (TPH and Pb content of the samples were analyzed as well. For this purpose, the mixes were subjected to unconfined compressive strength (UCS and toxicity characteristic leaching procedure (TCLP tests. The results indicated that the specimens with 28-day curing time at a cement/waste ratio of 25% or higher (w/w and 10% modified clay (w/w met the Environmental Protection Agency (EPA criterion for compressive strength. Moreover, a reduction of 94% in the leaching of TPH was observed with the specimens undergoing the TCLP with a cement/waste ratio of 30% (w/w and a clay/waste ratio of 30% (w/w. Finally, the specimens with 30% cement/waste and 10% clay/waste ratios showed the least concentration (6.14% of leached Pb.

  18. Method of making imbalanced compensated drill bit

    International Nuclear Information System (INIS)

    Brett, J.F.; Warren, T.M.

    1991-01-01

    This patent describes a method for making a drill bit of the type having a bearing zone on a side portion of a bit body and a cutting zone with cutters mounted on the bit body. It comprises: mounting a preselected number of cutters within the cutting zone on the bit body; generating a model of the geometry of the bit body and cutters mounted thereon; calculating the imbalance force which would occur in the bit body under defined drilling parameters; using the imbalance force and model to calculate the position of at least one additional cutter which when mounted within the cutting zone on the bit body in the calculated position would create a net imbalance force directed towards the bearing zone; and mounting an additional cutter within the cutting zone on the bit body in the position so calculated

  19. Environmental performance, mechanical and microstructure analysis of concrete containing oil-based drilling cuttings pyrolysis residues of shale gas.

    Science.gov (United States)

    Wang, Chao-Qiang; Lin, Xiao-Yan; He, Ming; Wang, Dan; Zhang, Si-Lan

    2017-09-15

    The overall objective of this research project is to investigate the feasibility of incorporating oil-based drilling cuttings pyrolysis residues (ODPR) and fly ash serve as replacements for fine aggregates and cementitious materials in concrete. Mechanical and physical properties, detailed environmental performances, and microstructure analysis were carried out. Meanwhile, the early hydration process and hydrated products of ODPR concrete were analyzed with X-ray diffraction (XRD), Fourier transform infrared (FT-IR), scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX). The results indicated that ODPR could not be categorize into hazardous wastes. ODPR had specific pozzolanic characteristic and the use of ODPR had certain influence on slump and compressive strength of concrete. The best workability and optimal compressive strength were achieved with the help of 35% ODPR. Environmental performance tests came to conclusion that ODPR as recycled aggregates and admixture for the preparation of concrete, from the technique perspective, were the substance of mere environmental contamination. Copyright © 2017 Elsevier B.V. All rights reserved.

  20. Numerical Investigation of Delamination in Drilling of Carbon Fiber Reinforced Polymer Composites

    Science.gov (United States)

    Tang, Wenliang; Chen, Yan; Yang, Haojun; Wang, Hua; Yao, Qiwei

    2018-03-01

    Drilling of carbon fiber reinforced polymer (CFRP) is a challenging task in modern manufacturing sector and machining induced delamination is one of the major problems affecting assembly precision. In this work, a new three-dimensional (3D) finite element model is developed to study the chip formation and entrance delamination in drilling of CFRP composites on the microscopic level. Fiber phase, matrix phase and equivalent homogeneous phase in the multi-phase model have different constitutive behaviors, respectively. A comparative drilling test, in which the cement carbide drill and unidirectional CFRP laminate are employed, is conducted to validate the proposedmodel in terms of the delamination and the similar changing trend is obtained. Microscopic mechanism of entrance delamination together with the chip formation process at four special fiber cutting angles (0°, 45°, 90° and 135°) is investigated. Moreover, the peeling force is also predicted. The results show that the delamination occurrence and the chip formation are both strongly dependent on the fiber cutting angle. The length of entrance delamination rises with increasing fiber cutting angles. Negligible delamination at 0° is attributed to the compression by the minor flank face. For 45° and 90°, the delamination resulted from the mode III fracture. At 135°, serious delamination which is driven by the mode I and III fractures is more inclined to occur and the peeling force reaches its maximum. Such numerical models can help understand the mechanism of hole entrance delamination further and provide guidance for the damage-free drilling of CFRP.

  1. [Study of cuttings identification using laser-induced breakdown spectroscopy].

    Science.gov (United States)

    Tian, Ye; Wang, Zhen-nan; Hou, Hua-ming; Zhai, Xiao-wei; Ci, Xing-hua; Zheng, Rong-er

    2012-08-01

    Cutting identification is one of the most important links in the course of cutting logging which is very significant in the process of oil drilling. In the present paper, LIBS was used for identification of four kinds of cutting samples coming from logging field, and then multivariate analysis was used in data processing. The whole spectra model and the feature model were built for cuttings identification using PLS-DA method. The accuracy of the whole spectra model was 88.3%, a little more than the feature model with an accuracy of 86.7%. While in the aspect of data size, the variables were decreased from 24,041 to 27 by feature extraction, which increased the efficiency of data processing observably. The obtained results demonstrate that LIBS combined with chemometrics method could be developed as a rapid and valid approach to cutting identification and has great potential to be used in logging field.

  2. Infinite-Dimensional Observer for Process Monitoring in Managed Pressure Drilling

    OpenAIRE

    Hasan, Agus Ismail

    2015-01-01

    Utilizing flow rate and pressure data in and out of the mud circulation loop provides a driller with real-time trends for the early detection of well-control problems that impact the drilling efficiency. This paper presents state estimation for infinite-dimensional systems used in the process monitoring of oil well drilling. The objective is to monitor the key process variables associated with process safety by designing a model-based nonlinear observer that directly utilizes the available in...

  3. High-resolution gamma ray attenuation density measurements on mining exploration drill cores, including cut cores

    Science.gov (United States)

    Ross, P.-S.; Bourke, A.

    2017-01-01

    Physical property measurements are increasingly important in mining exploration. For density determinations on rocks, one method applicable on exploration drill cores relies on gamma ray attenuation. This non-destructive method is ideal because each measurement takes only 10 s, making it suitable for high-resolution logging. However calibration has been problematic. In this paper we present new empirical, site-specific correction equations for whole NQ and BQ cores. The corrections force back the gamma densities to the "true" values established by the immersion method. For the NQ core caliber, the density range extends to high values (massive pyrite, 5 g/cm3) and the correction is thought to be very robust. We also present additional empirical correction factors for cut cores which take into account the missing material. These "cut core correction factors", which are not site-specific, were established by making gamma density measurements on truncated aluminum cylinders of various residual thicknesses. Finally we show two examples of application for the Abitibi Greenstone Belt in Canada. The gamma ray attenuation measurement system is part of a multi-sensor core logger which also determines magnetic susceptibility, geochemistry and mineralogy on rock cores, and performs line-scan imaging.

  4. How do jet time, pressure and bone volume fraction influence the drilling depth when waterjet drilling in porcine bone?

    NARCIS (Netherlands)

    den Dunnen, Steven; Dankelman, Jenny; Kerkhoffs, Gino M. M. J.; Tuijthof, Gabrielle J. M.

    2016-01-01

    Using water jets for orthopedic procedures that require bone drilling can be beneficial due to the absence of thermal damage and the always sharp cut. Previously, the influence of the water jet diameter and bone architectural properties on the drilling depth have been determined. To develop water

  5. Analysis and Testing of Load Characteristics for Rotary-Percussive Drilling of Lunar Rock Simulant with a Lunar Regolith Coring Bit

    Directory of Open Access Journals (Sweden)

    Peng Li

    2017-01-01

    Full Text Available Based on an optimized lunar regolith coring bit (LRCB configuration, the load characteristics of rotary-percussive drilling of lunar rock simulant in a laboratory environment are analyzed to determine the effects of the drilling parameters (the rotational velocity, the penetration rate, and the percussion frequency on the drilling load. The process of rotary drilling into lunar rock using an LRCB is modeled as an interaction between an elemental blade and the rock. The rock’s fracture mechanism during different stages of the percussive mechanism is analyzed to create a load forecasting model for the cutting and percussive fracturing of rock using an elemental blade. Finally, a model of the load on the LRCB is obtained from the analytic equation for the bit’s cutting blade distribution; experimental verification of the rotary-impact load characteristics for lunar rock simulant with different parameters is performed. The results show that the penetrations per revolution (PPR are the primary parameter influencing the drilling load. When the PPR are fixed, increasing the percussion frequency reduces the drilling load on the rock. Additionally, the variation pattern of the drilling load of the bit is in agreement with that predicted by the theoretical model. This provides a research basis for subsequent optimization of the drilling procedure and online recognition of the drilling process.

  6. HORIZONTAL WELL DRILL-IN FLUIDS

    Directory of Open Access Journals (Sweden)

    Nediljka Gaurina-Međimurec

    1998-12-01

    Full Text Available Main objective of horizontal driling is to place a drain-hole for a long distance within the pay zone to enhance productivity or injectivity. In drilling horizontal wells, more serious problems appear than in drilling vertical wells. These problems are: poor hole cleaning, excessive torque and drag, hole filling, pipe stucking, wellbore instability, loss of circulation, formation damage, poor cement job, and difficulties at logging jobs. From that reason, successful drilling and production of horizontal well depends largely on the fluid used during drilling and completion phases. Several new fluids, that fulfill some or all of required properties (hole cleaning, cutting suspension, good lubrication, and relative low formation damage, are presented in this paper.

  7. Stakeholder acceptance analysis ResonantSonic drilling

    International Nuclear Information System (INIS)

    Peterson, T.

    1995-12-01

    This report presents evaluations, recommendations, and requirements concerning ResonantSonic Drilling (Sonic Drilling), derived from a three-year program of stakeholder involvement. Sonic Drilling is an innovative method to reach contamination in soil and groundwater. The resonant sonic drill rig uses counter-rotating weights to generate energy, which causes the drill pipe to vibrate elastically along its entire length. In the resonant condition, forces of up to 200,000 pounds are transmitted to the drill bit face to create a cutting action. The resonant energy causes subsurface materials to move back into the adjacent formation, permitting the drill pipe to advance. This report is for technology developers and those responsible for making decisions about the use of technology to remediate contamination by volatile organic compounds. Stakeholders' perspectives help those responsible for technology deployment to make good decisions concerning the acceptability and applicability of sonic drilling to the remediation problems they face

  8. Experimental study on effects of drilling parameters on respirable dust production during roof bolting operations.

    Science.gov (United States)

    Jiang, Hua; Luo, Yi; McQuerrey, Joe

    2018-02-01

    Underground coalmine roof bolting operators exhibit a continued risk for overexposure to airborne levels of respirable coal and crystalline silica dust from the roof drilling operation. Inhaling these dusts can cause coal worker's pneumoconiosis and silicosis. This research explores the effect of drilling control parameters, specifically drilling bite depth, on the reduction of respirable dust generated during the drilling process. Laboratory drilling experiments were conducted and results demonstrated the feasibility of this dust control approach. Both the weight and size distribution of the dust particles collected from drilling tests with different bite depths were analyzed. The results showed that the amount of total inhalable and respirable dust was inversely proportional to the drilling bite depth. Therefore, control of the drilling process to achieve proper high-bite depth for the rock can be an important approach to reducing the generation of harmful dust. Different from conventional passive engineering controls, such as mist drilling and ventilation approaches, this approach is proactive and can cut down the generation of respirable dust from the source. These findings can be used to develop an integrated drilling control algorithm to achieve the best drilling efficiency as well as reducing respirable dust and noise.

  9. New optimized drill pipe size for deep-water, extended reach and ultra-deep drilling

    Energy Technology Data Exchange (ETDEWEB)

    Jellison, Michael J.; Delgado, Ivanni [Grant Prideco, Inc., Hoston, TX (United States); Falcao, Jose Luiz; Sato, Ademar Takashi [PETROBRAS, Rio de Janeiro, RJ (Brazil); Moura, Carlos Amsler [Comercial Perfuradora Delba Baiana Ltda., Rio de Janeiro, RJ (Brazil)

    2004-07-01

    A new drill pipe size, 5-7/8 in. OD, represents enabling technology for Extended Reach Drilling (ERD), deep water and other deep well applications. Most world-class ERD and deep water wells have traditionally been drilled with 5-1/2 in. drill pipe or a combination of 6-5/8 in. and 5-1/2 in. drill pipe. The hydraulic performance of 5-1/2 in. drill pipe can be a major limitation in substantial ERD and deep water wells resulting in poor cuttings removal, slower penetration rates, diminished control over well trajectory and more tendency for drill pipe sticking. The 5-7/8 in. drill pipe provides a significant improvement in hydraulic efficiency compared to 5-1/2 in. drill pipe and does not suffer from the disadvantages associated with use of 6-5/8 in. drill pipe. It represents a drill pipe assembly that is optimized dimensionally and on a performance basis for casing and bit programs that are commonly used for ERD, deep water and ultra-deep wells. The paper discusses the engineering philosophy behind 5-7/8 in. drill pipe, the design challenges associated with development of the product and reviews the features and capabilities of the second-generation double-shoulder connection. The paper provides drilling case history information on significant projects where the pipe has been used and details results achieved with the pipe. (author)

  10. Experimental study of surface quality and damage when drilling unidirectional CFRP composites

    Directory of Open Access Journals (Sweden)

    Eshetu D. Eneyew

    2014-10-01

    Full Text Available In this study, an experimental investigation on the drilling of unidirectional carbon fiber reinforced plastic (UD-CFRP composite was conducted using polycrystalline diamond (PCD tipped eight facet drill. The quality of the drilled hole surface was examined through surface roughness measurements and surface damage by scanning electron microscopy (SEM. It was found that fiber pullout occurred in two specific sectors relative to the angle between the cutting direction and the fiber orientation. The thrust force was highly influenced by the feed rate than the cutting speed and it shows a significant variation throughout the rotation of the drill.

  11. Speeding up : new Atlas Copco rig meant to cut non-drilling time

    Energy Technology Data Exchange (ETDEWEB)

    Roche, P.

    2009-06-15

    Automation has significantly reduced the time needed to drill shallow to medium-depth wells. The time it takes for a drill to reach the production zone is decreasing because newly developed hydraulic systems are able to maintain a constant pace. However, a great deal of time is still consumed by demobilization, transportation and setting up to drill the next well. Atlas Copco Drilling Solutions, a Swedish-based global maker of industrial equipment such as mining and mineral exploration rigs, designed a new Predator drilling system that consists of a mobile rig, a substructure and a pipe-handling skate. The Predator drilling system reduces non-drilling time and the associated costs. This article described the design of this new drilling system with particular reference to how it combines the mobile rig, the substructure and the pipe-handling skate into a three-load package. In order to reduce rig weight and improve mobility, the system is designed so that the table, master bushing, hydraulic slips and iron roughneck are part of the substructure that travel together. The rig has a working hook load capacity of 200,000 pounds, translating into a nominal depth capacity of 8,000 to 10,000 feet. The article also described the mounting of the rig, maneuverability, hydraulic control, and pipe-handling safety. Its various components were also described. 1 ref., 1 fig.

  12. The question of chemical processing of drilling muds when drilling wells at the Bulla Sea site

    Energy Technology Data Exchange (ETDEWEB)

    Ismaylov, A P; Avanesova, A M; Noven' kov, Yu P

    1979-01-01

    Based on the experience in the sinking of a number of deep wells in the Bulla Sea site, an integral chemical processing of drilling muds is recommended. The experience is shown of using inhibited gypsum systems in drilling in the deposits of the Akchagyl'sk stage and the PT to the roof of the V level instead of the previously used KSSB with viscosity reducers. From the roof of the V level because of the increased content of sandstone material the type of chemical processing is changed - instead of gypsum solutions, solutions are recommended, which are processed by KSSB in combination with oxyl with additives of bentonite clay because of their low content in the section.

  13. High-performance thermal cutting techniques for underwater use

    International Nuclear Information System (INIS)

    Bach, F.W.

    2002-01-01

    Over the past few years, the Institute for Materials Research of the University of Hanover developed a new product family (Contact-Arc-Metal-X) of electrothermal techniques for underwater cutting of metal structures. This CAMX technology comprises contact arc metal cutting by means of a sword-shaped electrode, contact arc metal grinding with a rotating electrode, and contact arc metal drilling with an integrated interlocking mechanism. CAMC is characterized by its capability to cut components with complex structures. Undercuts and cavities constitute no obstacles in the process. CAMG is a technique for straight cutting characterized by its high cutting speeds. CAMD is able to produce countersunk boreholes and holes of any geometry. The integrated tensioning mechanism allows parts to be gripped and transported which could not be handled by conventional gripper systems. (orig.) [de

  14. Trends in the Drilling Waste Management

    Directory of Open Access Journals (Sweden)

    Lucyna Czekaj

    2006-10-01

    Full Text Available Petroleum Industry is trying to achieve sustainable development goals. Each year new solutions are implemented to minimize the environmental impact of drilling operations. The paper presents trends in the drilling waste management caused by introducing the sustainable development into the petroleum industry. Old solutions such as the drilling waste disposal at the waste dump or dumping ground are not acceptable from the environmental point of view. The paper presents an analysis of new solutions as the sustainable solutions. The most important problem is the chemical pollution in cuttings and the waste drilling mud. The industrial solutions as well as the laboratory research on the pollution removing from drilling wastes are analysed. The most promising method seems to be the recycling and design for the environment of drilling mud.

  15. Investigating Created Properties of Nanoparticles Based Drilling Mud

    Science.gov (United States)

    Ghasemi, Nahid; Mirzaee, Mojtaba; Aghayari, Reza; Maddah, Heydar

    2018-05-01

    The success of drilling operations is heavily dependent on the drilling fluid. Drilling fluids cool down and lubricate the drill bit, remove cuttings, prevent formation damage, suspend cuttings and also cake off the permeable formation, thus retarding the passage of fluid into the formation. Typical micro or macro sized loss circulation materials (LCM) show limited success, especially in formations dominated by micropores, due to their relatively large sizes. Due to unique characteristics of nanoparticles such as their size and high surface area to volume ratio, they play an effective role in solving problems associated with the drilling fluid. In this study, we investigate the effect of adding Al2O3 and TiO2 nanoparticles into the drilling mud. Al2O3 and TiO2 nanoparticles were used in 20 and 60 nm of size and 0.05 wt% in concentration. Investigating the effects of temperature and pressure has shown that an increase in temperature can reduce the drilling mud rheological properties such as plastic viscosity, while an increase in pressure can enhance these properties. Also, the effects of pressure in high temperatures were less than those in low temperatures. Studying the effects of adding nanoparticles has shown that they can reduce the drilling mud rheological properties. Moreover, they can increase gel strength, reduce capillary suction time and decrease formation damage.

  16. Pyrolysis characteristics and kinetics of oil-based drilling cuttings in shale gas developing

    Science.gov (United States)

    Huang, Chuan; Li, Tong; Xu, Tengtun; Zeng, Yunmin; Song, Xue

    2018-03-01

    In this paper, the thermal behavior of waste oil-based drilling cuttings (from shale gas fields in Chongqing) was examined at different heating rates ranging from 5 to 15 °C min-1 in inert atmosphere using a sync analyzer of thermogravimetry (TG) and differential scanning calorimetry (DSC). Four methods were used to analyze the distributions and variations of kinetics parameter (active energy (E) and frequency gene (A)): Coats-Redfern and other three iso-conversion rate methods (Flynn-Wall-Ozawa, Vyazovkin and Friedman). The experimental results indicated that the process consists of three steps, i.e., water evaporation, volatilization of light oil component and heavy oil cracking. TG curves moved toward higher temperature zone caused by thermal hysteresis with the increase of temperature rising rate. For volatilization of lightweight components, the E calculated by three iso-conversion rate methods changed a little with conversion, and had almost the same results as the CR method (14.39˜20.08 kJ.mol-1). For reactions of heavy oil cracking with mixed mechanism, corresponding E rose gradually with the increase of reaction time. The CR method shows nonlinear trends and the reaction models and kinetic parameters cannot be extracted from CR curves. The results by three iso-conversion methods showed that apparent activation energy was given as 155.74˜561.10 kJ.mol-1, 141.06˜524.96 kJ.mol-1 and 74.37˜605.10 kJ.mol-1, respectively.

  17. Performance of palm oil as a biobased machining lubricant when drilling inconel 718

    Directory of Open Access Journals (Sweden)

    Abd Rahim Erween

    2017-01-01

    Full Text Available Metalworking fluid acts as cooling and lubrication agent at the cutting zone in the machining process. However, conventional Metalworking fluid such mineral oil gives negative impact on the human and environment. Therefore, the manufacture tends to substitute the mineral oil to bio-based oil such as vegetables and synthetic oil. In this paper, the drilling experiment was carried out to evaluate the efficiency of palm oil and compare it with minimal quantity lubrication technique using synthetic ester, flood coolant and air blow with respect to cutting temperature, cutting force, torque and tool life. The experimental results showed that the application of palm oil under minimal quantity lubrication condition as the cutting fluid was more efficient process as it improves the machining performances.

  18. Information on commercial disposal facilities that may have received offshore drilling wastes.

    Energy Technology Data Exchange (ETDEWEB)

    Gasper, J. R.; Veil, J. A.; Ayers, R. C., Jr.

    2000-08-25

    The U.S. Environmental Protection Agency (EPA) is developing regulations that would establish requirements for discharging synthetic-based drill cuttings from offshore wells into the ocean. Justification for allowing discharges of these cuttings is that the environmental impacts from discharging drilling wastes into the ocean may be less harmful than the impacts from hauling them to shore for disposal. In the past, some onshore commercial facilities that disposed of these cuttings were improperly managed and operated and left behind environmental problems. This report provides background information on commercial waste disposal facilities in Texas, Louisiana, California, and Alaska that received or may have received offshore drilling wastes in the past and are now undergoing cleanup.

  19. Environmental aspect of oil and water-based drilling muds and ...

    African Journals Online (AJOL)

    Administrator

    2010-03-19

    Mar 19, 2010 ... both oil based and water-based drilling wastes collected from the same depth were analyzed for metals. (iron, copper ... include well cuttings, drilling muds, formation water, cement slurry ..... in the drill wastes (2.38 mg/kg) (Figure 3d). The water .... Organization, International Programme on Chemical Safety.

  20. Cutting processes and their detrimental effects

    International Nuclear Information System (INIS)

    Pourprix, M.; Pilot, G.

    1988-01-01

    The cutting processes used actually for nuclear facilities dismantling are, for the most mechanic or thermic processes already widely tested in various industrial sectors. Some of there are still in faisability studies or in focus sed prototypes. By the criteria to take into account in the choice of such process, for future dismantlings, it is shown that the emitted nuisances should be wellknown and correctly overcome, in view to reduce the cutting process impact on its environment. In the second part we present the IPSN research. We describe the actual state of works realized in collaboration between French and European teams, especially on nuisances characterizations (gas, aerosols) and the means to confine it (ventilation, source collecting, filtration). In the end of this text we indicate the interest for the realization of intercomparison program and for qualification of various cutting processes taking into account the nuisances aspects in view to extrapolate results obtained in inactive situation at those obtained in real dismantling situations [fr

  1. Methods for Optimisation of the Laser Cutting Process

    DEFF Research Database (Denmark)

    Dragsted, Birgitte

    This thesis deals with the adaptation and implementation of various optimisation methods, in the field of experimental design, for the laser cutting process. The problem in optimising the laser cutting process has been defined and a structure for at Decision Support System (DSS......) for the optimisation of the laser cutting process has been suggested. The DSS consists of a database with the currently used and old parameter settings. Also one of the optimisation methods has been implemented in the DSS in order to facilitate the optimisation procedure for the laser operator. The Simplex Method has...... been adapted in two versions. A qualitative one, that by comparing the laser cut items optimise the process and a quantitative one that uses a weighted quality response in order to achieve a satisfactory quality and after that maximises the cutting speed thus increasing the productivity of the process...

  2. Characterization of Under-Building Contamination at Rocky Flats Implementing Environmental-Measurement While Drilling Process with Horizontal Directional Drilling

    International Nuclear Information System (INIS)

    WILLIAMS, CECELIA V.; LOCKWOOD, GRANT J.; NORMANN, RANDY A.; LINDSAY, THOMAS

    2001-01-01

    Characterization is required on thirty-one buildings at Rocky Flats Environmental Technology Site (RFETS or the Site) with known or suspected under building contamination. The Site has teamed with Sandia National Laboratory (SNL) to deploy Environmental Measure-While-Drilling (EMWD) in conjunction with horizontal directional drilling (HDD) to characterize under building contamination and to evaluate the performance and applicability for future characterization efforts. The Environmental Measurement-While-Drilling-Gamma Ray Spectrometer (EMWD-GRS) system represents an innovative blend of new and existing technology that provides the capability of producing real-time environmental drill bit data during drilling operations. The project investigated two locations, Building 886 and Building 123. Building 886 is currently undergoing D and D activities. Building 123 was demolished in 1998; however, the slab is present with under building process waste lines and utilities. This report presents the results of the EMWD Gamma Ray Spectrometer logging of boreholes at these two sites. No gamma emitting contamination was detected at either location.(author)

  3. Mechanism-Based FE Simulation of Tool Wear in Diamond Drilling of SiCp/Al Composites.

    Science.gov (United States)

    Xiang, Junfeng; Pang, Siqin; Xie, Lijing; Gao, Feinong; Hu, Xin; Yi, Jie; Hu, Fang

    2018-02-07

    The aim of this work is to analyze the micro mechanisms underlying the wear of macroscale tools during diamond machining of SiC p /Al6063 composites and to develop the mechanism-based diamond wear model in relation to the dominant wear behaviors. During drilling, high volume fraction SiC p /Al6063 composites containing Cu, the dominant wear mechanisms of diamond tool involve thermodynamically activated physicochemical wear due to diamond-graphite transformation catalyzed by Cu in air atmosphere and mechanically driven abrasive wear due to high-frequency scrape of hard SiC reinforcement on tool surface. An analytical diamond wear model, coupling Usui abrasive wear model and Arrhenius extended graphitization wear model was proposed and implemented through a user-defined subroutine for tool wear estimates. Tool wear estimate in diamond drilling of SiC p /Al6063 composites was achieved by incorporating the combined abrasive-chemical tool wear subroutine into the coupled thermomechanical FE model of 3D drilling. The developed drilling FE model for reproducing diamond tool wear was validated for feasibility and reliability by comparing numerically simulated tool wear morphology and experimentally observed results after drilling a hole using brazed polycrystalline diamond (PCD) and chemical vapor deposition (CVD) diamond coated tools. A fairly good agreement of experimental and simulated results in cutting forces, chip and tool wear morphologies demonstrates that the developed 3D drilling FE model, combined with a subroutine for diamond tool wear estimate can provide a more accurate analysis not only in cutting forces and chip shape but also in tool wear behavior during drilling SiC p /Al6063 composites. Once validated and calibrated, the developed diamond tool wear model in conjunction with other machining FE models can be easily extended to the investigation of tool wear evolution with various diamond tool geometries and other machining processes in cutting different

  4. Development of a Piezoelectric Rotary Hammer Drill

    Science.gov (United States)

    Domm, Lukas N.

    2011-01-01

    The Piezoelectric Rotary Hammer Drill is designed to core through rock using a combination of rotation and high frequency hammering powered by a single piezoelectric actuator. It is designed as a low axial preload, low mass, and low power device for sample acquisition on future missions to extraterrestrial bodies. The purpose of this internship is to develop and test a prototype of the Piezoelectric Rotary Hammer Drill in order to verify the use of a horn with helical or angled cuts as a hammering and torque inducing mechanism. Through an iterative design process using models in ANSYS Finite Element software and a Mason's Equivalent Circuit model in MATLAB, a horn design was chosen for fabrication based on the predicted horn tip motion, electromechanical coupling, and neutral plane location. The design was then machined and a test bed assembled. The completed prototype has proven that a single piezoelectric actuator can be used to produce both rotation and hammering in a drill string through the use of a torque inducing horn. Final data results include bit rotation produced versus input power, and best drilling rate achieved with the prototype.

  5. The new logistic and waste management concept for Mittelplate drilling platform; Das neue Logistik- und Entsorgungskonzept der Bohr- und Foerderinsel Mittelplate

    Energy Technology Data Exchange (ETDEWEB)

    Kowalczyk, D. [RWE Dea AG, Hamburg (Germany); Wachtendorf, A. [M-I SWACO Deutschland GmbH, Celle (Germany)

    2007-09-13

    The installation of a new drilling system on Mittelplate platform (owned by RWE Dea AG as managing company and Wintershall AG in 50 percent shares) in late 2005 made it possible to implement a continuous drilling programme in deeper strata. A new logistic and waste management concept was developed and implemented in order to meet the new logistic requirements of this offshore installation in the national park ''Schleswig-Holsteinisches Wattenmeer'' while optimizing the successful Mittelplate HSE safety package. In the conception phase, commercial technologies in the fields of drilling cutting, transport, marine logistics, flushing and waste management were collected world-wide and were analyzed with a view to their applicability in this ecologically sensitive region. The optimum technical solution, which is also economically efficient, in accordance with the safety and environmental protection philosophy of the consortium, and also optimizes the supply and waste management process relating to drilling, comprises three interacting elements, i.e. a cutting transport system, a cutting logistic centre, and a flushing tank store. (orig.)

  6. ADVANCED CUTTINGS TRANSPORT STUDY

    Energy Technology Data Exchange (ETDEWEB)

    Ergun Kuru; Stefan Miska; Nicholas Takach; Kaveh Ashenayi; Gerald Kane; Mark Pickell; Len Volk; Mike Volk; Barkim Demirdal; Affonso Lourenco; Evren Ozbayoglu; Paco Vieira; Neelima Godugu

    2000-07-30

    ACTS flow loop is now operational under elevated pressure and temperature. Currently, experiments with synthetic based drilling fluids under pressure and temperature are being conducted. Based on the analysis of Fann 70 data, empirical correlations defining the shear stress as a function of temperature, pressure and the shear rate have been developed for Petrobras synthetic drilling fluids. PVT equipment has been modified for testing Synthetic oil base drilling fluids. PVT tests with Petrobras Synthetic base mud have been conducted and results are being analyzed Foam flow experiments have been conducted and the analysis of the data has been carried out to characterize the rheology of the foam. Comparison of pressure loss prediction from the available foam hydraulic models and the test results has been made. Cuttings transport experiments in horizontal annulus section have been conducted using air, water and cuttings. Currently, cuttings transport tests in inclined test section are being conducted. Foam PVT analysis tests have been conducted. Foam stability experiments have also been conducted. Effects of salt and oil concentration on the foam stability have been investigated. Design of ACTS flow loop modification for foam and aerated mud flow has been completed. A flow loop operation procedure for conducting foam flow experiments under EPET conditions has been prepared Design of the lab-scale flow loop for dynamic foam characterization and cuttings monitoring instrumentation tests has been completed. The construction of the test loop is underway. As part of the technology transport efforts, Advisory Board Meeting with ACTS-JIP industry members has been organized on May 13, 2000.

  7. HYDRATE CORE DRILLING TESTS

    Energy Technology Data Exchange (ETDEWEB)

    John H. Cohen; Thomas E. Williams; Ali G. Kadaster; Bill V. Liddell

    2002-11-01

    The ''Methane Hydrate Production from Alaskan Permafrost'' project is a three-year endeavor being conducted by Maurer Technology Inc. (MTI), Noble, and Anadarko Petroleum, in partnership with the U.S. DOE National Energy Technology Laboratory (NETL). The project's goal is to build on previous and ongoing R&D in the area of onshore hydrate deposition. The project team plans to design and implement a program to safely and economically drill, core and produce gas from arctic hydrates. The current work scope includes drilling and coring one well on Anadarko leases in FY 2003 during the winter drilling season. A specially built on-site core analysis laboratory will be used to determine some of the physical characteristics of the hydrates and surrounding rock. Prior to going to the field, the project team designed and conducted a controlled series of coring tests for simulating coring of hydrate formations. A variety of equipment and procedures were tested and modified to develop a practical solution for this special application. This Topical Report summarizes these coring tests. A special facility was designed and installed at MTI's Drilling Research Center (DRC) in Houston and used to conduct coring tests. Equipment and procedures were tested by cutting cores from frozen mixtures of sand and water supported by casing and designed to simulate hydrate formations. Tests were conducted with chilled drilling fluids. Tests showed that frozen core can be washed out and reduced in size by the action of the drilling fluid. Washing of the core by the drilling fluid caused a reduction in core diameter, making core recovery very difficult (if not impossible). One successful solution was to drill the last 6 inches of core dry (without fluid circulation). These tests demonstrated that it will be difficult to capture core when drilling in permafrost or hydrates without implementing certain safeguards. Among the coring tests was a simulated hydrate

  8. Effect of drilling fluids on permeability of uranium sandstone. Report of Investigations/1984

    International Nuclear Information System (INIS)

    Ahlness, J.K.; Johnson, D.I.; Tweeton, D.R.

    1984-01-01

    The Bureau of Mines conducted laboratory and field experiments to determine the amount of permeability reduction in uranium sandstone after its exposure to different drilling fluids. Seven polymer and two bentonite fluids were laboratory-tested in their clean condition, and six polymer fluids were tested with simulated drill cuttings added. Sandstone cores cut from samples collected at an open pit uranium mine were the test medium. The clean fluid that resulted in the least permeability reduction was an hydroxyethyl cellulose polymer fluid. The greatest permeability reduction of the clean polymers came from a shale-inhibiting synthetic polymer. Six polymer fluids were tested with simulated drill cuttings added to represent field use. The least permeability reduction was obtained from a multi-polymer blend fluid. A field experiment was performed to compare how two polymer fluids affect formation permeability when used for drilling in situ uranium leaching wells

  9. Development and application of a packer-type drilling-free liner hanger

    Directory of Open Access Journals (Sweden)

    Xin Tang

    2014-12-01

    Full Text Available In liner cementing, the upper cement plug and inner components of a common hanger needs to be drilled out after cementing, which will result in a poor cementing quality or even gas leakage at the flare opening. Therefore, a new packer-type drilling-free liner hanger has been developed, and a hydraulic setting-control packer, a flexible drilling-free seal box, and an auxiliary bearing back-off mechanism that go with the line hanger have been designed at the same time. Specific operation procedures include: (1 run in the liner string to the designed depth, then fully circulate the drilling fluid, finally drop the ball. When the tripping ball gets into the seat, the pressure will go up to cut off the hanging control pin and set the hanger; (2 continue to hold the pressure and cut off the ball seat pin to form circulation; (3 trip in the drill pipe to exert pressure on the hanger, back off to release the hanger from the running tool; (4 lower the drill pipe plug upon the completion of cement injection, cut off the releasing control pin of hollow casing plug, and run down further to bump with the bumping assembly; (5 remove the cementing head and connect the kelly driver, hold pressure again, then slowly pull up the drill tools, exert hydraulic pressure on the setting hydraulic cylinder of the packer assembly to cut off the setting control pin and set the packer; and (6 pull up the tools to the flare opening and wash out excessive cement slurry by circulating to realize free drilling of the whole hole. The successful application of the liner hanger in 127 mm diameter liner in Well BQ203-H1 indicates that the packer-type liner hanger has such advantages as easy hanging and back-off, accurate bumping, simple setting, and sound sealing performance.

  10. Experimental Investigation of Process Parameters in Drilling LM25 Composites Coated with Multi Wall Carbon Nano Tubes Using Sonication Process

    Directory of Open Access Journals (Sweden)

    Sangeetha M.

    2017-09-01

    Full Text Available Aluminium based metal matrix composites are widely used in automobile components such as cardan shaft of Chevrolet corvette, disc brake and engine push rod. In this experiment a Hybrid Metal Matrix Composites (HMMC are fabricated and drilled. Drilling is the process of making slots in disc brake and thread in the engine parts. The surface quality of the drilled specimen depends on the speed, feed, drill type and the thrust force. Thrust force plays the major role in drilling the specimen. In this experiment HMMCs are fabricated using two processes-called, sonication and casting. Sonication is the process of coating the carbon nanotubes over the silicon carbide particles (SiCp. Semisolid stir casting is used to reinforce the coated SiCp in the LM 25 alloy. A drilling process is performed on HMMC to analyse the extent to which the input parameters influence the thrust force and Ovality. The tools used for drilling are solid carbide tools of three different diameters. Taguchi’s experimental design is adopted for the drilling operation. A mathematical model is used to determine the influence of input parameters on the outputs thrust force and ovality. This paper proves the combination of N3, f1 and d1 of the carbide tool results in the lowest value of thrust force and ovality while drilling HMMCs. In this work the HMMC is prepared by coating the abrasive nature, silicon carbide particle and there is a good interfacial bonding between the reinforced particle and matrix and the drilling process becomes smoother. The new being of this article is the treated ceramics, SiCp with carbon nanotubes. This HMMC shows the improved mechanical properties compared to other metal matrix composites surveyed in the literatures.

  11. Sublethal Toxic effects of spent Oil Based Drilling Mud and Cuttings ...

    African Journals Online (AJOL)

    Sublethal toxic effects of spent oil based drilling mud collected from an abandoned oil drilling site in Mpanak, Akwa Ibom State, Nigeria were assessed in the earthworm Aporrectodea longa. The test annelid was exposed to sub-lethal Concentration of 0ppm SPP; 62,500ppm SPP; 125, 000ppm SPP; 250,000ppm SPP and ...

  12. Laser cutting: industrial relevance, process optimization, and laser safety

    Science.gov (United States)

    Haferkamp, Heinz; Goede, Martin; von Busse, Alexander; Thuerk, Oliver

    1998-09-01

    Compared to other technological relevant laser machining processes, up to now laser cutting is the application most frequently used. With respect to the large amount of possible fields of application and the variety of different materials that can be machined, this technology has reached a stable position within the world market of material processing. Reachable machining quality for laser beam cutting is influenced by various laser and process parameters. Process integrated quality techniques have to be applied to ensure high-quality products and a cost effective use of the laser manufacturing plant. Therefore, rugged and versatile online process monitoring techniques at an affordable price would be desirable. Methods for the characterization of single plant components (e.g. laser source and optical path) have to be substituted by an omnivalent control system, capable of process data acquisition and analysis as well as the automatic adaptation of machining and laser parameters to changes in process and ambient conditions. At the Laser Zentrum Hannover eV, locally highly resolved thermographic measurements of the temperature distribution within the processing zone using cost effective measuring devices are performed. Characteristic values for cutting quality and plunge control as well as for the optimization of the surface roughness at the cutting edges can be deducted from the spatial distribution of the temperature field and the measured temperature gradients. Main influencing parameters on the temperature characteristic within the cutting zone are the laser beam intensity and pulse duration in pulse operation mode. For continuous operation mode, the temperature distribution is mainly determined by the laser output power related to the cutting velocity. With higher cutting velocities temperatures at the cutting front increase, reaching their maximum at the optimum cutting velocity. Here absorption of the incident laser radiation is drastically increased due to

  13. Development of plasma cutting process at observation of environmental requirements

    International Nuclear Information System (INIS)

    Czech, J.; Matusiak, J.; Pasek-Siurek, H.

    1997-01-01

    Plasma cutting is one of the basic methods for thermal cutting of metals. It is characterized by high productivity and quality of the cut surface. However, the plasma cutting process is one of the most harmful processes for environment and human health. It results from many agents being a potential environmental risk The large amount of dust and gases emitted during the process as well as an intensive radiation of electric arc and excessive noise are considered as the most harmful hazards. The existing ventilation and filtration systems are not able to solve all problems resulting from the process. Plasma cutting under water is worthy of notice, especially during an advancement of plasma cutting process, because of human safety and environment protection. Such a solution allows to reduce considerably the emission of dust and gases, as well as to decrease the noise level and ultraviolet radiation. An additional advantage of underwater plasma cutting is a reduction in the width of material heating zone and a decrease in strains of elements being cut. However, the productivity of this process is a little lower what results in an increase in cutting cost. In the paper, it has been presented the results of the investigations made at the Institute of Welding in Gliwice on the area of plasma cutting equipment with energy-saving inverter power supplies used in automated processes of underwater plasma cutting as well as the results of testing of welding environment contamination and safety hazards. (author)

  14. An analysis of relative costs in drilling deep wells

    International Nuclear Information System (INIS)

    Anderson, E.E.; Cooper, G.A.; Maurer, W.C.; Westcott, P.A.

    1991-01-01

    The search for new sources of oil, and particularly gas, is leading the industry to drill ever deeper wells. A depth of 15,000 ft was first passed in 1938, 20,000 ft was reached in 1939, followed by 25,000 ft in 1958, and 30,000 ft in 1972. The current US record depth is 31,441 ft. As the total depth increases, not only does the rock to be drilled become stronger, but increasing pressure and temperature induce plasticity and chip hold-down effects that make it more difficult to remove cuttings from the workfront. In addition to the reduction in rate of the drilling process itself, other activities become more complex and time-consuming, for example, tripping, running and cementing casing, and logging and coring activities. This paper analyzes the different tasks involved in drilling deep wells, in order to identify those activities that contribute most to the overall cost. These are therefore expected to be the activities where future efforts in research and development should provide the greatest reductions in total cost

  15. On the performances and wear of WC-diamond like carbon coated tools in drilling of CFRP/Titanium stacks

    Science.gov (United States)

    Boccarusso, L.; Durante, M.; Impero, F.; Minutolo, F. Memola Capece; Scherillo, F.; Squillace, A.

    2016-10-01

    The use of hybrid structures made of CFRP and titanium alloys is growing more and more in the last years in the aerospace industry due to the high strength to weight ratio. Because of their very different characteristics, the mechanical fastening represent the most effective joining technique for these materials. As a consequence, drilling process plays a key role in the assembly. The one shot drilling, i.e. the contemporary drilling of the stack of the two materials, seems to be the best option both in terms of time saving and assembly accuracy. Nevertheless, due to the considerable different machinability of fiber reinforced plastics and metallic materials, the one shot drilling is a critical process both for the holes quality and for the tools wear. This research was carried out to study the effectiveness of new generation tools in the drilling of CFRP/Titanium stacks. The tools are made of sintered grains of tungsten carbide (WC) in a binder of cobalt and coated with Diamond like carbon (DLC), and are characterized by a patented geometry; they mainly differ in parent WC grain size and binder percentage. Both the cutting forces and the wear phenomena were accurately investigated and the results were analyzed as a function of number of holes and their quality. The results show a clear increase of the cutting forces with the number of holes for all the used drilling tools. Moreover, abrasive wear phenomena that affect initially the tools coating layer were observed.

  16. Feasibility study of a hand guided robotic drill for cochleostomy.

    Science.gov (United States)

    Brett, Peter; Du, Xinli; Zoka-Assadi, Masoud; Coulson, Chris; Reid, Andrew; Proops, David

    2014-01-01

    The concept of a hand guided robotic drill has been inspired by an automated, arm supported robotic drill recently applied in clinical practice to produce cochleostomies without penetrating the endosteum ready for inserting cochlear electrodes. The smart tactile sensing scheme within the drill enables precise control of the state of interaction between tissues and tools in real-time. This paper reports development studies of the hand guided robotic drill where the same consistent outcomes, augmentation of surgeon control and skill, and similar reduction of induced disturbances on the hearing organ are achieved. The device operates with differing presentation of tissues resulting from variation in anatomy and demonstrates the ability to control or avoid penetration of tissue layers as required and to respond to intended rather than involuntary motion of the surgeon operator. The advantage of hand guided over an arm supported system is that it offers flexibility in adjusting the drilling trajectory. This can be important to initiate cutting on a hard convex tissue surface without slipping and then to proceed on the desired trajectory after cutting has commenced. The results for trials on phantoms show that drill unit compliance is an important factor in the design.

  17. Residual stress measurement of PMMA by combining drilling-hole with digital speckle correlation method

    Science.gov (United States)

    Yao, X. F.; Xiong, T. C.; Xu, H. M.; Wan, J. P.; Long, G. R.

    2008-11-01

    The residual stresses of the PMMA (polymethyl methacrylate) specimens after being drilled, reamed and polished respectively are investigated using the digital speckle correlation experimental method,. According to the displacement fields around the correlated calculated region, the polynomial curve fitting method is used to obtain the continuous displacement fields, and the strain fields can be obtained from the derivative of the displacement fields. Considering the constitutive equation of the material, the expression of the residual stress can be presented. During the data processing, according to the fitting effect of the data, the calculation region of the correlated speckles and the degree of the polynomial fitting curve is decided. These results show that the maximum stress is at the hole-wall of the drilling hole specimen and with the increasing of the diameter of the drilled hole, the residual stress resulting from the hole drilling increases, whereas the process of reaming and polishing hole can reduce the residual stress. The relative large discrete degree of the residual stress is due to the chip removal ability of the drill bit, the cutting feed of the drill and other various reasons.

  18. Feasibility of using acoustic emission to determine in-process tool wear

    Energy Technology Data Exchange (ETDEWEB)

    Lazarus, L.J.

    1996-04-01

    Acoustic emission (AE) was evaluated for its ability to predict and recognize failure of cutting tools during machining processes when the cutting tool rotates and the workpiece is stationary. AE output was evaluated with a simple algorithm. AE was able to detect drill failure when the transducer was mounted on the workpiece holding fixture. Drill failure was recognized as size was reduced to 0.0003 in. diameter. The ability to predict failure was reduced with drill size, drill material elasticity, and tool coating. AE output for the turning process on a lathe was compared to turning tool insert wear. The turning tool must have sufficient wear to produce a detectable change in AE output to predict insert failure.

  19. Development of a jet-assisted polycrystalline diamond drill bit

    Energy Technology Data Exchange (ETDEWEB)

    Pixton, D.S.; Hall, D.R.; Summers, D.A.; Gertsch, R.E.

    1997-12-31

    A preliminary investigation has been conducted to evaluate the technical feasibility and potential economic benefits of a new type of drill bit. This bit transmits both rotary and percussive drilling forces to the rock face, and augments this cutting action with high-pressure mud jets. Both the percussive drilling forces and the mud jets are generated down-hole by a mud-actuated hammer. Initial laboratory studies show that rate of penetration increases on the order of a factor of two over unaugmented rotary and/or percussive drilling rates are possible with jet-assistance.

  20. Bone cutting capacity and osseointegration of surface-treated orthodontic mini-implants.

    Science.gov (United States)

    Kim, Ho-Young; Kim, Sang-Cheol

    2016-11-01

    The objective of the study was to evaluate the practicality and the validity of different surface treatments of self-drilling orthodontic mini-implants (OMIs) by comparing bone cutting capacity and osseointegration. Self-drilling OMIs were surface-treated in three ways: Acid etched (Etched), resorbable blasting media (RBM), partially resorbabla balsting media (Hybrid). We compared the bone cutting capacity by measuring insertion depths into artificial bone (polyurethane foam). To compare osseointegration, OMIs were placed in the tibia of 25 rabbits and the removal torque value was measured at 1, 2, 4, and 8 weeks after placement. The specimens were analyzed by optical microscopy, scanning electron microscopy (SEM), and energy dispersive X-ray spectroscopy (EDS). The bone cutting capacity of the etched and hybrid group was lower than the machined (control) group, and was most inhibited in the RBM group ( p drilling OMIs, without a corresponding reduction in bone cutting capacity.

  1. Integral analysis of the drill string dynamic behaviour to optimize drilling operation; Analise integrada do comportamento dinamico da coluna para otimizacao de perfuracao

    Energy Technology Data Exchange (ETDEWEB)

    Lima, Araken [Smith International do Brasil, Macae, RJ (Brazil); Placido, Joao C.R.; Percy, Joseir G.; Falcao, Jose; Freire, Helena; Ono, Eduardo H.; Masculo, Miguel S. [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil); Azuaga, Denise; Frenzel, Mark [Smith International Inc., Houston, TX (United States)

    2008-07-01

    For a performance preview of a drilling system is necessary a dynamic and integrated modeling for understanding all system forces resulting from the combination of the rock strength, cut structure action, drilling parameters, BHA and all others drilling components. This study must predict, for the drill string, vibrations and torsions, from bit to surface, its origins and its effects, and provides the best way to reduce these vibrations, determining the best bit, BHA and drilling parameters. Thereby, this study eliminates the trial and error approach and the operation risks. This paper aims to present studies of optimization for two drilling wells conducted in Brazil, one in Santos Basin and other in Campos Basin, and compares the numerical simulations results with the data from drilling operations. (author)

  2. CASING DRILLING TECHNOLOGY

    Directory of Open Access Journals (Sweden)

    Nediljka Gaurina-Međimurec

    2005-12-01

    Full Text Available Casing drilling is an alternative option to conventional drilling and uses standard oilfield casing instead of drillstring. This technology is one of the greatest developments in drilling operations. Casing drilling involves drilling and casing a well simultaneously. In casing driling process, downhole tools can be retrieved, through the casing on wire-line, meaning tool recovery or replacement of tools can take minutes versus hours under conventional methods. This process employs wireline-retrievable tools and a drill-lock assembly, permitting bit and BHA changes, coring, electrical logging and even directional or horizontal drilling. Once the casing point is reached, the casing is cemented in place without tripping pipe.

  3. Stresses in ultrasonically assisted bone cutting

    International Nuclear Information System (INIS)

    Alam, K; Mitrofanov, A V; Silberschmidt, V V; Baeker, M

    2009-01-01

    Bone cutting is a frequently used procedure in the orthopaedic surgery. Modern cutting techniques, such as ultrasonic assisted drilling, enable surgeons to perform precision operations in facial and spinal surgeries. Advanced understanding of the mechanics of bone cutting assisted by ultrasonic vibration is required to minimise bone fractures and to optimise the technique performance. The paper presents results of finite element simulations on ultrasonic and conventional bone cutting analysing the effects of ultrasonic vibration on cutting forces and stress distribution. The developed model is used to study the effects of cutting and vibration parameters (e.g. amplitude and frequency) on the stress distributions in the cutting region.

  4. The new designs of diamond drill bits for composite polymers tooling

    Directory of Open Access Journals (Sweden)

    Ruslan Yu. Melentiev

    2015-12-01

    Full Text Available The author explores the drilling operation of some new engineering materials such as carbon fiber reinforced plastics (CFRP and other polymers that have an anisotropic structure, high-strength and elastic properties combined with low heat endurance. Such combination of properties makes impossible the simple transfer of the existing technologies for classic materials working to considered new class. At the same time, the existing tools cannot assure the specified quality of tooled products at the current productivity and tool life. Aim: The aim of this research is to increase the process efficiency of diamond drilling in composite polymers by developing the new designs of diamond drill bits. Materials and Methods: One of the most promising directions to solve this problem is the diamond coated abrasive type tool. This paper addresses and classifies the existing types of diamond drill bits according to their application and operation. The literature data analysis of known disadvantages during drilling operation, the quality of surface and joining face was performed. Results: The experimental researches of the author prove the negative meaning of the already known but kept out fact – the drill core blocking. The most important factors and structural features affecting the CFRP drilling process are revealed. The accounting of these factors allowed creating the set of unique designs of diamond drill bits for different purposes. The presented patented models has different allowance distribution schemes and cutting forces, thus satisfy the mechanical requirements of quality, productivity, tool life and hole geometry in the tooling of the specified material class.

  5. A PFC3D-based numerical simulation of cutting load for lunar rock simulant and experimental validation

    Science.gov (United States)

    Li, Peng; Jiang, Shengyuan; Tang, Dewei; Xu, Bo

    2017-05-01

    For sake of striking a balance between the need of drilling efficiency and the constrains of power budget on the moon, the penetrations per revolution of drill bit are generally limited in the range around 0.1 mm, and besides the geometric angle of the cutting blade need to be well designed. This paper introduces a simulation approach based on PFC3D (particle flow code 3 dimensions) for analyzing the cutting load feature on lunar rock simulant, which is derived from different geometric-angle blades with a small cutting depth. The mean values of the cutting force of five blades in the survey region (four on the boundary points and one on the center point) are selected as the macroscopic responses of model. The method of experimental design which includes Plackett-Burman (PB) design and central composite design (CCD) method is adopted in the matching procedure of microparameters in PFC model. Using the optimization method of enumeration, the optimum set of microparameters is acquired. Then, the experimental validation is implemented by using other twenty-five blades with different geometric angles, and the results from both simulations and laboratory tests give fair agreements. Additionally, the rock breaking process cut by different blades are quantified from simulation analysis. This research provides the theoretical support for the refinement of the rock cutting load prediction and the geometric design of cutting blade on the drill bit.

  6. The effect of optical system design for laser micro-hole drilling process

    Science.gov (United States)

    Ding, Chien-Fang; Lan, Yin-Te; Chien, Yu-Lun; Young, Hong-Tsu

    2017-08-01

    Lasers are a promising high accuracy tool to make small holes in composite or hard material. They offer advantages over the conventional machining process, which is time consuming and has scaling limitations. However, the major downfall in laser material processing is the relatively large heat affect zone or number of molten burrs it generates, even when using nanosecond lasers over high-cost ultrafast lasers. In this paper, we constructed a nanosecond laser processing system with a 532 nm wavelength laser source. In order to enhance precision and minimize the effect of heat generation with the laser drilling process, we investigated the geometric shape of optical elements and analyzed the images using the modulation transfer function (MTF) and encircled energy (EE) by using optical software Zemax. We discuss commercial spherical lenses, including plano-convex lenses, bi-convex lenses, plano-concave lenses, bi-concave lenses, best-form lenses, and meniscus lenses. Furthermore, we determined the best lens configuration by image evaluation, and then verified the results experimentally by carrying out the laser drilling process on multilayer flexible copper clad laminate (FCCL). The paper presents the drilling results obtained with different lens configurations and found the best configuration had a small heat affect zone and a clean edge along laser-drilled holes.

  7. Optimization of joint recycling process of drilling sludge and phosphogypsum

    Directory of Open Access Journals (Sweden)

    I. Yu. Ablieieva

    2016-06-01

    Full Text Available Joint recycling of drilling sludge and phosphogypsum with obtaining a building material is environmentally appropriate and cost-effective, as it helps not only to prevent environmental pollution, but also to solve the problem of rational nature management. Drilling sludge is a waste formed during drilling oil wells, and phosphogypsum is a waste of the chemical industry, formed as a result of the production of concentrational phosphoric acid. However, technogenic raw materials contain heavy metals that can be transformed into a finished product and leached out of it. The problem of minimizing the negative impact of pollutants is very important to reduce the risk to human health. The author's idea is to optimize ecological characteristics of drilling waste and phosphogypsum recycling process. The concentration of heavy metals in the extract of gypsum concrete was determined as the function of the target which depends primarily on structural and technological parameters. The purpose of the article is solution to mathematical programming task, i.e., finding optimal solutions for the factors values of drilling sludge and phosphogypsum recycling process. Mathematical programming solution to optimization problem of the gypsum concrete environmental characteristics (to minimize concentration of heavy metals in the extract was performed by the method of simple random search in the Borland C ++ programming environment using C programming language. It is necessary to observe the values of such factors to minimize concentration of heavy metals in the extract of gypsum concrete. The mass ratio of gypsum binder and drilling sludge is 2.93 units, the mass ratio of quick lime and gypsum binder is 0.09 units, the age of gypsum concrete is above 19 days, exposure time is 28 days.

  8. Drilling a better pair : new technologies in SAGD directional drilling

    Energy Technology Data Exchange (ETDEWEB)

    Zimmer, C.; Richter, D. [Statoil Canada Ltd., Calgary, AB (Canada); Person, J.; Tilley, J.; Bittar, M. [Halliburton Energy Services, Calgary, AB (Canada)

    2010-07-01

    The Leismer Demonstration Project (LDP) is the first of 8 proposed major steam assisted gravity drainage (SAGD) projects for Statoil's Kai Kos Dehseh (KKD) asset in the Athabasca oil sands deposit. The bitumen resources are expected to produce approximately 2.2 billion barrels of oil over approximately 35 years with a peak production of 220,000 bbl/day. To date, 23 well pairs have been drilled on 4 drilling pads. The precise placement of well pairs is among the most important factors in a successful SAGD drilling program. The producer well must be placed in relation to the reservoir boundaries. It must also be accurately twinned with the injector well. A strong focus on technological innovation is needed in order to deliver on these high expectations in unconsolidated formations, such as the McMurray oil sands. Lateral SAGD pairs are often drilled with conventional steerable mud motors and logging-while-drilling (LWD) resistivity measurements, but this combination imposes certain limitations in terms of wellbore quality and placement. Several industry firsts were successfully implemented at the Statoil LDP, including a combination of the newest and most cutting-edge directional, measurement, and LWD technology. The keystone of these industry firsts was the use of a soft formation modified, point-the-bit rotary steerable system (RSS), used on 20 horizontal wells. The RRS was combined with an ultra deep azimuthal resistivity sensor to provide precise geosteering along the bottom bed boundary in the producer wells, resulting in improved reservoir capture and reservoir characterization. This paper described the new drilling system and its impact on the progressive future of directional drilling in SAGD. 8 refs., 1 tab., 22 figs.

  9. Possible use of a computer for processing technological information of daily reports on drilling in order to optimize the drilling regimes

    Energy Technology Data Exchange (ETDEWEB)

    Sukhanov, V B; Kovalev, A A; Rezchikov, A V; Sukhanova, L G; Vyazenkin, S N; Zakolyuzhnyy, V D

    1982-01-01

    It is suggested that a computer be used for processing technological information of data reports on drilling. This will permit solution in the future to the task of monitoring the observation of the assigned regime-technological parameters of drilling wells by compiling planning recommendations and factual information about their fulfillment. Comprehensive analysis of the factual data regarding the regimes of making wells based on the information of daily reports on drilling using a computer in the OAIS system of drilling of the Ministry of the Gas Industry at the existing stage of technical support of the associations with a computer will permit in the near future production of exhaustive regime-technological information regarding the operation of bits in each well and development of RTK for drilling future wells by intervals of the same drillability.

  10. Cutting prepregs, cutting and processing polymer plastics in the manufacture of airсraft panels

    OpenAIRE

    MELUKHOV NIKITA; GRISHCHENKO TATIANA; LYUBUSHKIN VADIM

    2017-01-01

    The article presents an alternative to the solution of the problem of reduction of manual operations in manufacture. It may be achieved if cutting out prepregs and processing polymeric materials (PMP) be changed for sharp ultrasonic cutting when manufacturing components from polymeric composite materials (PCM). Described are the lines of investigations on new techniques of cutting out prepreg and processings polymeric material of the Nomex type with the use of the energy of ultrasonic waves. ...

  11. Mathematical basis for the process of model simulation of drilling operations

    Energy Technology Data Exchange (ETDEWEB)

    Lipovetskiy, G M; Lebedinskiy, G L

    1979-01-01

    The authors describe the application of a method for the model simulation of drilling operations and for the solution of problems concerned with the planning and management of such operations. A description is offered for an approach to the simulator process when the drilling operations are part of a large system. An algorithm is provided for calculating complex events.

  12. Dictionary: Welding, cutting and allied processes. Pt. 2

    International Nuclear Information System (INIS)

    Kleiber, A.W.

    1987-01-01

    The dictionary contains approximately 40 000 entries covering all aspects of welding technology. It is based on the evaluation of numerous English, American and German sources. This comprehensive and up to date dictionary will be a reliable and helpful aid in evaluation and translating. The dictionary covers the following areas: Welding: gas welding, arc welding, gas shielded welding, resistance welding, welding of plastics, special welding processes; Cutting: flame cutting, arc cutting and special thermal cutting processes; Soldering: brazing and soldering; Other topics: thermal spraying, metal to metal adhesion, welding filler materials and other consumables, test methods, plant and equipment, accessories, automation, welding trade, general welding terminology. (orig./HP) [de

  13. Performance Testing of Cutting Fluids

    DEFF Research Database (Denmark)

    Belluco, Walter

    The importance of cutting fluid performance testing has increased with documentation requirements of new cutting fluid formulations based on more sustainable products, as well as cutting with minimum quantity of lubrication and dry cutting. Two sub-problems have to be solved: i) which machining...... tests feature repeatability, reproducibility and sensitivity to cutting fluids, and ii) to what extent results of one test ensure relevance to a wider set of machining situations. The present work is aimed at assessing the range of validity of the different testing methods, investigating correlation...... within the whole range of operations, materials, cutting fluids, operating conditions, etc. Cutting fluid performance was evaluated in turning, drilling, reaming and tapping, and with respect to tool life, cutting forces, chip formation and product quality (dimensional accuracy and surface integrity...

  14. Waste drilling-fluid-utilising microorganisms in a tropical mangrove swamp oilfield location

    Energy Technology Data Exchange (ETDEWEB)

    Benka-Coker, M.O.; Olumagin, A. [Benin Univ. (Nigeria). Dept. of Microbiology

    1995-12-31

    Waste drilling-fluid-utilising microorganisms were isolated from drilling-mud cuttings, soil and creek water from a mangrove swamp oilfield location in the Delta area of Nigeria using waste drilling-fluid as the substrate. Eighteen bacterial isolates obtained were identified as species of Staphylococcus, Acinetobacter, Alcaligenes, Serratia, Clostridium, Enterobacter, Klebsiella, Nocardia, Bacillus, Actinomyces, Micrococcus and Pseudomonas, while the genera of fungi isolated were Penicillium, Cladosporium and Fusarium. Even though drilling-fluid-utilising genera were in higher numbers in the soil than in the two other sources examined, the percentages of the total heterotrophic bacteria that utilised waste drilling-fluid were 6.02 in the drilling-mud cuttings, 0.83 in creek water and 0.42 in soil. The screen tests for biodegradation potential of the bacterial isolates showed that, even though all the isolates were able to degrade and utilise the waste fluid for growth, species of Alcaligenes and Micrococcus were more active degraders of the waste. The significance of the results in environmental management in oil-producing areas of Nigeria is discussed. (Author)

  15. Waste drilling-fluid-utilising microorganisms in a tropical mangrove swamp oilfield location

    International Nuclear Information System (INIS)

    Benka-Coker, M.O.; Olumagin, A.

    1995-01-01

    Waste drilling-fluid-utilising microorganisms were isolated from drilling-mud cuttings, soil and creek water from a mangrove swamp oilfield location in the Delta area of Nigeria using waste drilling-fluid as the substrate. Eighteen bacterial isolates obtained were identified as species of Staphylococcus, Acinetobacter, Alcaligenes, Serratia, Clostridium, Enterobacter, Klebsiella, Nocardia, Bacillus, Actinomyces, Micrococcus and Pseudomonas, while the genera of fungi isolated were Penicillium, Cladosporium and Fusarium. Even though drilling-fluid-utilising genera were in higher numbers in the soil than in the two other sources examined, the percentages of the total heterotrophic bacteria that utilised waste drilling-fluid were 6.02 in the drilling-mud cuttings, 0.83 in creek water and 0.42 in soil. The screen tests for biodegradation potential of the bacterial isolates showed that, even though all the isolates were able to degrade and utilise the waste fluid for growth, species of Alcaligenes and Micrococcus were more active degraders of the waste. The significance of the results in environmental management in oil-producing areas of Nigeria is discussed. (Author)

  16. Drilling and geohydrologic data for test hole USW UZ-1, Yucca Mountain, Nye County, Nevada

    International Nuclear Information System (INIS)

    Whitfield, M.S.; Thordarson, W.; Hammermeister, D.P.; Warner, J.B.

    1990-01-01

    This report presents data collected to determine the hydrologic characteristics of tuffaceous rocks penetrated in test hole USW UZ-1. The borehole is the first of two deep, large-diameter, unsaturated-zone test holes dry drilled using the vacuum/reverse-air-circulation method. This test hole was drilled in and near the southwestern part of the Nevada Test Site, Nye County, Nevada, in a program conducted in cooperation with the US Department of Energy. These investigations are part of the Yucca Mountain Project (formerly the Nevada Nuclear Waste Storage Investigations) to identify a potentially suitable site for the storage of high-level radioactive wastes. Data are presented for bit and casing configurations, coring methods, sample collection, drilling rate, borehole deviation, and out-of-gage borehole. Geologic data for this borehole include geophysical logs, a lithologic log of drill-bit cuttings, and strike and distribution of fractures. Hydrologic data include water-content and water-potential measurements of drill-bit cuttings, water-level measurements, and physical and chemical analyses of water. Laboratory measurements of moisture content and matric properties from the larger drill-bit cutting fragments were considered to be representative of in-situ conditions. 3 refs., 5 figs., 10 tabs

  17. Influence of cutting parameters on the depth of subsurface deformed layer in nano-cutting process of single crystal copper.

    Science.gov (United States)

    Wang, Quanlong; Bai, Qingshun; Chen, Jiaxuan; Su, Hao; Wang, Zhiguo; Xie, Wenkun

    2015-12-01

    Large-scale molecular dynamics simulation is performed to study the nano-cutting process of single crystal copper realized by single-point diamond cutting tool in this paper. The centro-symmetry parameter is adopted to characterize the subsurface deformed layers and the distribution and evolution of the subsurface defect structures. Three-dimensional visualization and measurement technology are used to measure the depth of the subsurface deformed layers. The influence of cutting speed, cutting depth, cutting direction, and crystallographic orientation on the depth of subsurface deformed layers is systematically investigated. The results show that a lot of defect structures are formed in the subsurface of workpiece during nano-cutting process, for instance, stair-rod dislocations, stacking fault tetrahedron, atomic clusters, vacancy defects, point defects. In the process of nano-cutting, the depth of subsurface deformed layers increases with the cutting distance at the beginning, then decreases at stable cutting process, and basically remains unchanged when the cutting distance reaches up to 24 nm. The depth of subsurface deformed layers decreases with the increase in cutting speed between 50 and 300 m/s. The depth of subsurface deformed layer increases with cutting depth, proportionally, and basically remains unchanged when the cutting depth reaches over 6 nm.

  18. The final frontier: Tesco takes evolution of casing drilling system offshore

    Energy Technology Data Exchange (ETDEWEB)

    Polczer, S.

    2000-04-01

    Tesco Corporation is complementing its smaller 4 1/2-inch casing-while-drilling (CWD) tools by designing a series of 13 3/8-inch and a 9 5/8-inch underreamers and cutters to accommodate the larger diameter holes typical of offshore drilling. Tesco is building its own rig; it is a single rated to 3,000 metres that can be moved in seven loads with an overall 100 ton load rating. The unit features dimensional drilling capability in addition to features such as logging-while-drilling, and measurement-while-drilling. A conventional coring unit is employed via wireline. To date, Tesco has successfully overcome two of the main challenges in developing the new drilling process, i. e. to guarantee that casing can be run in high compression loads without damage to connections, and to develop an underreamer cutting structure to destroy rock at a rate comparable to conventional rotary drilling. The wireline retrieval system, which is 100 per cent reliable in running mode, but only 70 per cent successful in the retrieval mode, is the next challenge to be overcome. Tesco claims a 40 per cent reduction in overall 'spud to release' time, however, the main advantage claimed for the system is that the casing system protects the integrity of the hole as it is being drilled.

  19. Prediction of Cutting Force in Turning Process-an Experimental Approach

    Science.gov (United States)

    Thangarasu, S. K.; Shankar, S.; Thomas, A. Tony; Sridhar, G.

    2018-02-01

    This Paper deals with a prediction of Cutting forces in a turning process. The turning process with advanced cutting tool has a several advantages over grinding such as short cycle time, process flexibility, compatible surface roughness, high material removal rate and less environment problems without the use of cutting fluid. In this a full bridge dynamometer has been used to measure the cutting forces over mild steel work piece and cemented carbide insert tool for different combination of cutting speed, feed rate and depth of cut. The experiments are planned based on taguchi design and measured cutting forces were compared with the predicted forces in order to validate the feasibility of the proposed design. The percentage contribution of each process parameter had been analyzed using Analysis of Variance (ANOVA). Both the experimental results taken from the lathe tool dynamometer and the designed full bridge dynamometer were analyzed using Taguchi design of experiment and Analysis of Variance.

  20. Feasibility Study of a Hand Guided Robotic Drill for Cochleostomy

    Directory of Open Access Journals (Sweden)

    Peter Brett

    2014-01-01

    Full Text Available The concept of a hand guided robotic drill has been inspired by an automated, arm supported robotic drill recently applied in clinical practice to produce cochleostomies without penetrating the endosteum ready for inserting cochlear electrodes. The smart tactile sensing scheme within the drill enables precise control of the state of interaction between tissues and tools in real-time. This paper reports development studies of the hand guided robotic drill where the same consistent outcomes, augmentation of surgeon control and skill, and similar reduction of induced disturbances on the hearing organ are achieved. The device operates with differing presentation of tissues resulting from variation in anatomy and demonstrates the ability to control or avoid penetration of tissue layers as required and to respond to intended rather than involuntary motion of the surgeon operator. The advantage of hand guided over an arm supported system is that it offers flexibility in adjusting the drilling trajectory. This can be important to initiate cutting on a hard convex tissue surface without slipping and then to proceed on the desired trajectory after cutting has commenced. The results for trials on phantoms show that drill unit compliance is an important factor in the design.

  1. Cuttings-liquid frictional pressure loss model for horizontal narrow annular flow with rotating drillpipe

    International Nuclear Information System (INIS)

    Ofei, T N; Irawan, S; Pao, W

    2015-01-01

    During oil and gas drilling operations, frictional pressure loss is experienced as the drilling fluid transports the drilled cuttings from the bottom-hole, through the annulus, to the surface. Estimation of these pressure losses is critical when designing the drilling hydraulic program. Two-phase frictional pressure loss in the annulus is very difficult to predict, and even more complex when there is drillpipe rotation. Accurate prediction will ensure that the correct equivalent circulating density (ECD) is applied in the wellbore to prevent formation fracture, especially in formations with narrow window between the pore pressure and fracture gradient. Few researchers have attempted to propose cuttings-liquid frictional pressure loss models, nevertheless, these models fail when they are applied to narrow wellbores such as in casing- while-drilling and slimhole applications. This study proposes improved cuttings-liquid frictional pressure loss models for narrow horizontal annuli with drillpipe rotation using Dimensional Analysis. Both Newtonian and non-Newtonian fluids were considered. The proposed model constants were fitted by generated data from a full-scale simulation study using ANSYS-CFX. The models showed improvement over existing cuttings-liquid pressure loss correlations in literature. (paper)

  2. Asphalts tests using onshore drilling oil wells residues; Ensaios asfalticos utilizando residuos de perfuracao onshore

    Energy Technology Data Exchange (ETDEWEB)

    Lucena, Adriano Elisio de F.L.; Rodrigues, John Kennedy G.; Ferreira, Heber Carlos; Lucena, Leda Christiane de F.L. [Universidade Federal de Campina Grande (UFCG), PB (Brazil); Lucena, Luciana de F.L. [Faculdade de Ciencias Sociais Aplicada (FACISA), Campina Grande, PB (Brazil)

    2008-07-01

    The drilling cuttings are one of the residues produced by the oils industries in large amounts during the drilling of oil wells. An alternative of final disposal of the drilling cutting residue is its utilization in asphalt mixtures. Based on this alternative, it was realized chemical and granulometric analysis and tests (Marshall and indirect tensile strength), on the asphaltic mixture using the residue from the oil drilling wells (well: 1-POTI-4-RN, located at Governador DIX-Sept Rosado - RN - Brazil). The achieved results to Marshall test indicated that for the analyzed mixture, the ideal content of residue that can be incorporated to the asphaltic composition and attend at the DNIT-ES 31 (2006) is 5%. To the indirect tensile strength test, the results showed a strength value higher than the minimum limit requested by the DNIT (0,65 MPa). The achieved results indicated the possibility of the utilization of the drilling cuttings in asphaltic pavements as fine aggregate, obeying the percentage limits, as an alternative to the final disposal. (author)

  3. Exploration Drilling and Technology Demonstration At Fort Bliss

    Energy Technology Data Exchange (ETDEWEB)

    Barker, Ben; Moore, Joe [EGI; Segall, Marylin; Nash, Greg; Simmons, Stuart; Jones, Clay; Lear, Jon; Bennett, Carlon

    2014-02-26

    The Tularosa-Hueco basin in south-central New Mexico has long been known as an extensional area of high heat flow. Much of the basin is within the Fort Bliss military reservation, which is an exceptionally high value customer for power independent of the regional electric grid and for direct use energy in building climate control. A series of slim holes drilled in the 1990s established the existence of a thermal anomaly but not its practical value. This study began in 2009 with a demonstration of new exploration drilling technology. The subsequent phases reported here delivered a useful well, comparative exploration data sets and encouragement for further development. A production-size well, RMI56-5, was sited after extensive study of archival and newly collected data in 2010-2011. Most of 2012 was taken up with getting state and Federal authorities to agree on a lead agency for permitting purposes, getting a drilling permit and redesigning the drilling program to suit available equipment. In 2013 we drilled, logged and tested a 924 m well on the McGregor Range at Fort Bliss using a reverse circulation rig. Rig tests demonstrated commercial permeability and the well has a 7-inch slotted liner for use either in production or injection. An August 2013 survey of the completed well showed a temperature of 90 C with no reversal, the highest such temperature in the vicinity. The well’s proximity to demand suggests a potentially valuable resource for direct use heat and emergency power generation. The drilling produced cuttings of excellent size and quality. These were subjected to traditional analyses (thin sections, XRD) and to the QEMScan™ for comparison. QEMScan™ technology includes algorithms for determining such properties of rocks as density, mineralogy, heavy/light atoms, and porosity to be compared with direct measurements of the cuttings. In addition to a complete cuttings set, conventional and resistivity image logs were obtained in the open hole before

  4. Cutting force model for high speed machining process

    International Nuclear Information System (INIS)

    Haber, R. E.; Jimenez, J. E.; Jimenez, A.; Lopez-Coronado, J.

    2004-01-01

    This paper presents cutting force-based models able to describe a high speed machining process. The model considers the cutting force as output variable, essential for the physical processes that are taking place in high speed machining. Moreover, this paper shows the mathematical development to derive the integral-differential equations, and the algorithms implemented in MATLAB to predict the cutting force in real time MATLAB is a software tool for doing numerical computations with matrices and vectors. It can also display information graphically and includes many toolboxes for several research and applications areas. Two end mill shapes are considered (i. e. cylindrical and ball end mill) for real-time implementation of the developed algorithms. the developed models are validated in slot milling operations. The results corroborate the importance of the cutting force variable for predicting tool wear in high speed machining operations. The developed models are the starting point for future work related with vibration analysis, process stability and dimensional surface finish in high speed machining processes. (Author) 19 refs

  5. Tuned dynamics stabilizes an idealized regenerative axial-torsional model of rotary drilling

    Science.gov (United States)

    Gupta, Sunit K.; Wahi, Pankaj

    2018-01-01

    We present an exact stability analysis of a dynamical system idealizing rotary drilling. This system comprises lumped parameter axial-torsional modes of the drill-string coupled via the cutting forces and torques. The kinematics of cutting is modeled through a functional description of the cut surface which evolves as per a partial differential equation (PDE). Linearization of this model is straightforward as opposed to the traditional state-dependent delay (SDDE) model and both the approaches result in the same characteristic equation. A systematic study on the key system parameters influencing the stability characteristics reveals that torsional damping is very critical and stable drilling is, in general, not possible in its absence. The stable regime increases as the natural frequency of the axial mode approaches that of the torsional mode and a 1:1 internal resonance leads to a significant improvement in the system stability. Hence, from a practical point of view, a drill-string with 1:1 internal resonance is desirable to avoid vibrations during rotary drilling. For the non-resonant case, axial damping reduces the stable range of operating parameters while for the resonant case, an optimum value of axial damping (equal to the torsional damping) results in the largest stable regime. Interestingly, the resonant (tuned) system has a significant parameter regime corresponding to stable operation even in the absence of damping.

  6. Anti-collapse mechanism of CBM fuzzy-ball drilling fluid

    Directory of Open Access Journals (Sweden)

    Lihui Zheng

    2016-03-01

    Full Text Available Although fuzzy-ball drilling fluid has been successfully applied in CBM well drilling, it is necessary to study its anti-collapse mechanism so that adjustable coalbed sealing effects, controllable sealing strength, rational sealing cost and controllable reservoir damage degree can be realized. In this paper, laboratory measurement was performed on the uniaxial compressive strength of the plungers of No. 3 coalbed in the Qinshui Basin and the inlet pressure of Ø38 mm coal plunger displacement. The strengths of coal plungers were tested and compared after 2% potassium chloride solution, low-solids polymer drilling fluid and fuzzy-ball drilling fluid were injected into the coal plungers respectively. It is shown that coal strength rises by 38.46% after the fuzzy-ball drilling fluid is injected (in three groups; and that no fuzzy-ball drilling fluid is lost at the displacement pressures of 20.73 and 21.46 MPa, nor 2% potassium chloride solution is leaked at such pressures of 24.79 and 25.64 MPa after the plunger was sealed by the fuzzy-ball drilling fluid. This indicates that the fuzzy-ball drilling fluid can increase the formation resistance to fluid. Indoor microscopic observation was conducted on the sealing process of the fuzzy-ball drilling fluid in sand packs with coal cuttings of three grain sizes (60–80, 80–100 and 100–120 mesh. It is shown that the leakage pathways of different sizes are sealed by the vesicles in the form of accumulation, stretch and blockage. And there are vesicles at the inlet ends of the flowing pathways in the shape of beaded blanket. The impact force of drilling tools on the sidewalls is absorbed by the vesicles due to their elasticity and tenacity, so the sidewall instability caused by drilling tools is relieved. It is concluded that the main anti-collapse mechanisms of the CBM fuzzy-ball drilling fluid are to raise the coal strength, increase the formation resistance to fluid, and buffer the impact of

  7. Heat generated by dental implant drills during osteotomy-a review: heat generated by dental implant drills.

    Science.gov (United States)

    Mishra, Sunil Kumar; Chowdhary, Ramesh

    2014-06-01

    Osseointegration is the more stable situation and results in a high success rate of dental implants. Heat generation during rotary cutting is one of the important factors influencing the development of osseointegration. To assess the various factors related to implant drills responsible for heat generation during osteotomy. To identify suitable literature, an electronic search was performed using Medline and Pubmed database. Articles published in between 1960 to February 2013 were searched. The search is focused on heat generated by dental implant drills during osteotomy. Various factors related to implant drill such effect of number of blades; drill design, drill fatigue, drill speed and force applied during osteotomies which were responsible for heat generation were reviewed. Titles and abstracts were screened, and literature that fulfilled the inclusion criteria was selected for a full-text reading. The initial literature search resulted in 299 articles out of which only 70 articles fulfils the inclusion criteria and were included in this systematic review. Many factors related to implant drill responsible for heat generation were found. Successful preparation of an implant cavity with minimal damage to the surrounding bone depends on the avoidance of excessive temperature generation during surgical drilling. The relationship between heat generated and implant drilling osteotomy is multifactorial in nature and its complexity has not been fully studied. Lack of scientific knowledge regarding this issue still exists. Further studies should be conducted to determine the various factors which generate less heat while osteotomy such as ideal ratio of force and speed in vivo, exact time to replace a drill, ideal drill design, irrigation system, drill-bone contact area.

  8. Framework for a comparative environmental assessment of drilling fluids

    Energy Technology Data Exchange (ETDEWEB)

    Meinhold, A.F.

    1998-11-01

    During the drilling of an oil or gas well, drilling fluid (or mud) is used to maintain well control and to remove drill cuttings from the hole. In response to effluent limitation guidelines promulgated by the US Environmental Protection Agency (EPA) for discharge of drilling wastes offshore, alternatives to water and oil-based muds have been developed. These synthetic-based muds (SBMs) are more efficient than water-based muds (WBMs) for drilling difficult and complex formation intervals and have lower toxicity and smaller environmental impacts than diesel or conventional mineral oil-based muds (OBMs). A third category of drilling fluids, derived from petroleum and called enhanced mineral oils (EMOs), also have these advantages over the traditionally used OBMs and WBMs. EPA recognizes that SBMs and EMOs are new classes of drilling fluids, but their regulatory status is unclear. To address this uncertainty, EPA is following an innovative presumptive rulemaking process that will develop final regulations for SBM discharges offshore in less than three years. This report develops a framework for a comparative risk assessment for the discharge of SBMs and EMOs, to help support a risk-based, integrated approach to regulatory decision making. The framework will help identify potential impacts and benefits associated with the use of SBMs, EMOs, WBMs, and OBMs; identify areas where additional data are needed; and support early decision-making in the absence of complete data. As additional data becomes available, the framework can support a full quantitative comparative assessment. Detailed data are provided to support a comparative assessment in the areas of occupational and public health impacts.

  9. The Applicability of Taylor’s Model to the Drilling of CFRP Using Uncoated WC-Co Tools: The Influence of Cutting Speed on Tool Wear

    OpenAIRE

    Merino Perez, J.L.; Merson, E.; Ayvar-Soberanis, S.; Hodzic, A.

    2014-01-01

    This work investigates the applicability of Taylor’s model on the drilling of CFRP using uncoated WC-Co tools, by assessing the influence of cutting speed (Vc) on tool wear. Two different resins, possessing low and high glass transition temperatures (Tg), and two different reinforcements, high strength and high modulus woven fabrics, were combined into three different systems. Flank wear rate gradient exhibited to be more reinforcement dependent, while the actual flank wear rate showed to be ...

  10. Laser Drilling - Drilling with the Power of Light

    Energy Technology Data Exchange (ETDEWEB)

    Iraj A. Salehi; Brian C. Gahan; Samih Batarseh

    2007-02-28

    side tracking applications. In the past, several combinations of laser and rock variables were investigated at standard conditions and reported in the literature. More recent experiments determined the technical feasibility of laser perforation on multiple samples of rock, cement and steel. The fiber laser was capable of penetrating these materials under a variety of conditions, to an appropriate depth, and with reasonable energy requirements. It was determined that fiber lasers are capable of cutting rock without causing damage to flow properties. Furthermore, the laser perforation resulted in permeability improvements on the exposed rock surface. This report has been prepared in two parts and each part may be treated as a stand-alone document. Part 1 (High Energy Laser Drilling) includes the general description of the concept and focuses on results from experiments under the ambient lab conditions. Part 2 (High Energy Laser Perforation and Completion Techniques) discusses the design and development of a customized laser pressure cell; experimental design and procedures, and the resulting data on pressure-charged samples exposed to the laser beam. An analysis provides the resulting effect of downhole pressure conditions on the laser/rock interaction process.

  11. Use of Cutting-Edge Horizontal and Underbalanced Drilling Technologies and Subsurface Seismic Techniques to Explore, Drill and Produce Reservoired Oil and Gas from the Fractured Monterey Below 10,000 ft in the Santa Maria Basin of California

    Energy Technology Data Exchange (ETDEWEB)

    George Witter; Robert Knoll; William Rehm; Thomas Williams

    2005-09-29

    This project was undertaken to demonstrate that oil and gas can be drilled and produced safely and economically from a fractured Monterey reservoir in the Santa Maria Basin of California by employing horizontal wellbores and underbalanced drilling technologies. Two vertical wells were previously drilled in this area with heavy mud and conventional completions; neither was commercially productive. A new well was drilled by the project team in 2004 with the objective of accessing an extended length of oil-bearing, high-resistivity Monterey shale via a horizontal wellbore, while implementing managed-pressure drilling (MPD) techniques to avoid formation damage. Initial project meetings were conducted in October 2003. The team confirmed that the demonstration well would be completed open-hole to minimize productivity impairment. Following an overview of the geologic setting and local field experience, critical aspects of the application were identified. At the pre-spud meeting in January 2004, the final well design was confirmed and the well programming/service company requirements assigned. Various design elements were reduced in scope due to significant budgetary constraints. Major alterations to the original plan included: (1) a VSP seismic survey was delayed to a later phase; (2) a new (larger) surface hole would be drilled rather than re-enter an existing well; (3) a 7-in. liner would be placed into the top of the Monterey target as quickly as possible to avoid problems with hole stability; (4) evaluation activities were reduced in scope; (5) geosteering observations for fracture access would be deduced from penetration rate, cuttings description and hydrocarbon in-flow; and (6) rather than use nitrogen, a novel air-injection MPD system was to be implemented. Drilling operations, delayed from the original schedule by capital constraints and lack of rig availability, were conducted from September 12 to November 11, 2004. The vertical and upper curved sections were

  12. Surgical drill system and surgical drill bit to be used therein

    NARCIS (Netherlands)

    Margallo Balbas, E.; Wieringa, P.A.; French, P.J.; Lee, R.A.; Breedveld, P.

    2007-01-01

    Surgical drill system comprising a mechanical drill bit and means for imaging the vicinity of the drill bit tip, said means comprising: at least one optical fiber having a distal end and a proximal end, said distal end being located adjacent said drill bit tip, an optical processing unit, said

  13. Waste free drilling; Das abfallfreie Bohrkonzept

    Energy Technology Data Exchange (ETDEWEB)

    Hofstaetter, H. [Rohoel-Aufsuchungs AG, Wien (Austria)

    2001-07-01

    After several years of preparatory research and in cooperation with several universities and organisations, Rohloel-Aufsuchungs AG were successful in recycling not only the flushings but also the cuttings of the drilling process, i.e. there is no need for dumping the residues. This is important as the regional authorities in that region are highly reluctant to grant permits for constructing new landfills, owing to the fact that it is a region of freshwater reserves for a large part of Europe and also a region much frequented by tourists. The 'waste-free drilling concept' has been applied for almost one year now. Further optimisation measures are projected. [German] Der Rohoel-Aufsuchungs AG ist es nach mehrjaehrigen Vorarbeiten gemeinsam mit verschiedenen Universitaeten und Institutionen gelungen, nicht nur die gesamte Bohrspuelung sondern auch die im Zuge des Bohrprozesses anfallenden Cuttings einer vollstaendigen Wiederverwertung zuzufuehren: Durch eine triviale Veraenderung des Spuelungschemismus, die den vollstaendigen Ersatz von Kaliumchlorid durch Kaliumkarbonate vorsieht, konnte das Bohrklein vom ''Abfall'' zum ''Wirtschaftsgut'' augewertet werden. Mit diesem entscheidenden Schritt wird der Bau neuer Borschlammdeponien ueberfluessig, deren behoerdliche Genehmigung ohnehin als unwahrscheinlich angesehen werden muss, zumal in dieser Region Grundwasserreserven fuer einen Teil Europas liegen und der Tourismus zur Haupteinnahmequelle dieses Gebietes zaehlt. Das ''abfallfreie Bohrkonzept'' wird bei der Rohoel-Aufsuchungs AG seit nahezu einem Jahr erfolgreich umgesetzt. Weitere Optimierungsschritte sind noch geplant. (orig.)

  14. Contaminated Metal Components in Dismantling by Hot Cutting Processes

    International Nuclear Information System (INIS)

    Cesari, Franco G.; Conforti, Gianmario; Rogante, Massimo; Giostri, Angelo

    2006-01-01

    During the preparatory dismantling activities of Caorso's Nuclear Power Plant (NPP), an experimental campaign using plasma and oxyacetylene metal cutting processes has been performed and applied to plates and tubes exposed to the coolant steam of the reactor. The plant (Boiling Water Reactor, 870 MWe) was designed and built in the 70's, and it was fully operating by 1981 to 1986 being shut down after 1987 Italy's poll that abrogated nuclear power based on U235 fission. The campaign concerns no activated materials, even if the analyses have been performed of by use contaminated components under the free release level, not yet taking into account radioactivity. In this paper, the parameters related to inhalable aerosol, solid and volatile residuals production have been, studied during hot processes which applies the same characteristics of the cutting in field for the dismantling programs of Caorso NPP. The technical parameters such as cutting time and cutting rate vs. pipe diameter/thickness/schedule or plate thickness for ferritic alloys and the emissions composition coming from the sectioning are also reported. The results underline the sort of trouble that can emerge in the cutting processes, in particular focusing on the effects comparison between the two cutting processes and the chemical composition of powders captured by filtering the gaseous emission. Some preliminary considerations on methodology to be used during the dismantling have been presented. (authors)

  15. Finite element simulation of laser cutting process of steel sheet

    Directory of Open Access Journals (Sweden)

    Meško Jozef

    2018-01-01

    Full Text Available Lasers are widely used in industry as cutting tools due to ultra flexibility of the cutting conditions, obtaining high quality end product, quick set up, non-mechanical contact between the workpiece and the tool, and small size of the heat affected zone. In the present study, laser gas assisted cutting process is examined. The laser cutting sheet solution is practically always very convenient compared to conventional technologies and brings the greatest cost savings in the manufacturing process.

  16. Reviews on laser cutting technology for industrial applications

    Science.gov (United States)

    Muangpool, T.; Pullteap, S.

    2018-03-01

    In this paper, an overview of the laser technology applied for the industrial has been reviewed. In general, this technology was used in several engineering applications such as industrial, medical, science, research sectors, etc. Focusing on the laser technology in the industrial section, it was, normally, employed for many purposes i.e. target marking, welding, drilling, and also cutting. Consequently, the laser cutting technology was, however, divided into three classifications YAG, CO2, and fiber laser, respectively. Each laser types have different advantages and disadvantages depending on the material type. The advantages by using laser cutting compared with the general cutting machines were exploited in terms of narrow kerf, high cutting speed, low heat-affected zone (HAZ), improve efficiency of the cutting process, high accuracy, etc. However, the main objectives from the technology used were increasing of the products and also decreasing the production cost. In the opposite way, some disadvantages of the technology were summarized by complexity to operate, high maintenance cost, and also high power consumption. In Thailand industry, there were many factories used this technology as a cutting process. Unfortunately, only few researches were published. It might explains that this technology were difficulty to develop, high investment, and also easy to import from aboard. For becoming to the Thailand 4.0 community, the Thailand industry might awareness to reduce the importing machine and boosting some policies to create novel innovative / know-how from the own country.

  17. Problem analysis of geotechnical well drilling in complex environment

    International Nuclear Information System (INIS)

    Kasenov, A K; Biletskiy, M T; Ratov, B T; Korotchenko, T V

    2015-01-01

    The article examines primary causes of problems occurring during the drilling of geotechnical wells (injection, production and monitoring wells) for in-situ leaching to extract uranium in South Kazakhstan. Such a drilling problem as hole caving which is basically caused by various chemical and physical factors (hydraulic, mechanical, etc.) has been thoroughly investigated. The analysis of packing causes has revealed that this problem usually occurs because of insufficient amount of drilling mud being associated with small cross section downward flow and relatively large cross section upward flow. This is explained by the fact that when spear bores are used to drill clay rocks, cutting size is usually rather big and there is a risk for clay particles to coagulate

  18. Basics of cutting and abrasive processes

    CERN Document Server

    Toenshoff, Hans Kurt

    2013-01-01

    Manufacturing is the basic industrial activity generating real value. Cutting and abrasive technologies are the backbone of precision production in machine, automotive and aircraft building as well as of production of consumer goods. We present the knowledge of modern manufacturing in these technologies on the basis of scientific research. The theory of cutting and abrasive processes and the knowledge about their application in industrial practice are a prerequisite for the studies of manufacturing science and an important part of the curriculum of the master study in German mechanical engineering. The basis of this book is our lecture “Basics of cutting and abrasive processes” (4 semester hours/3 credit hours) at the Leibniz University Hannover, which we offer to the diploma and master students specializing in manufacturing science.

  19. Numerical Simulations of Thermo-Mechanical Processes during Thermal Spallation Drilling for Geothermal Reservoirs

    Science.gov (United States)

    Vogler, D.; Walsh, S. D. C.; Rudolf von Rohr, P.; Saar, M. O.

    2017-12-01

    Drilling expenses constitute a significant share of the upfront capital costs and thereby the associated risks of geothermal energy production. This is especially true for deep boreholes, as drilling costs per meter increase significantly with depth. Thermal spallation drilling is a relatively new drilling technique, particularly suited to the hard crystalline (e.g., basement) rocks in which many deep geothermal resources are located. The method uses a hot jet-flame to rapidly heat the rock surface, which leads to large temperature gradients in the rock. These temperature gradients cause localized thermal stresses that, in combination with the in situ stress field, lead to the formation and ejection of spalls. These spalls are then transported out of the borehole with the drilling mud. Thermal spallation not only in principle enables much faster rates of penetration than traditional rotary drilling, but is also contact-less, which significantly reduces the long tripping times associated with conventional rotary head drilling. We present numerical simulations investigating the influence of rock heterogeneities on the thermal spallation process. Special emphasis is put on different mineral compositions, stress regimes, and heat sources.

  20. Potential environmental benefits from regulatory consideration of synthetic drilling muds

    International Nuclear Information System (INIS)

    Burke, C.J.; Veil, J.A.

    1995-02-01

    When drilling exploration and production wells for oil and gas, drillers use specialized drilling fluids, referred to as muds, to help maintain well control and to remove drill cuttings from the hole. Historically, either water-based muds (WBMs) or oil-based muds (OBMs) have been used for offshore wells. Recently, in response to US Environmental Protection Agency (EPA) regulations and drilling-waste discharge requirements imposed by North Sea nations, the drilling industry has developed several types of synthetic-based muds (SBMs) that combine the desirable operating qualities of OBMs with the lower toxicity and environmental impact qualities of WBMs. This report describes the operational, environmental, and economic features of all three types of muds and discusses potential EPA regulatory barriers to wider use of SBMs

  1. Nonlinear dynamics of regenerative cutting processes-Comparison of two models

    International Nuclear Information System (INIS)

    Wang, X.S.; Hu, J.; Gao, J.B.

    2006-01-01

    Understanding the nonlinear dynamics of cutting processes is essential for the improvement of machining technology. We study machine cutting processes by two different models, one has been recently introduced by Litak [Litak G. Chaotic vibrations in a regenerative cutting process. Chaos, Solitons and Fractals 2002;13:1531-5] and the other is the classic delay differential equation model. Although chaotic solutions have been found in both models, well known routes to chaos, such as period-doubling or quasi-periodic motion to chaos are not observed in either model. Careful analysis shows that the chaotic motion from the Litak's model has sharper spectral peaks, a smaller correlation dimension and a smaller value for the largest positive Lyapunov exponent. Implications to the control of chaos in cutting processes are discussed

  2. Fundamental Research on Percussion Drilling: Improved rock mechanics analysis, advanced simulation technology, and full-scale laboratory investigations

    Energy Technology Data Exchange (ETDEWEB)

    Michael S. Bruno

    2005-12-31

    This report summarizes the research efforts on the DOE supported research project Percussion Drilling (DE-FC26-03NT41999), which is to significantly advance the fundamental understandings of the physical mechanisms involved in combined percussion and rotary drilling, and thereby facilitate more efficient and lower cost drilling and exploration of hard-rock reservoirs. The project has been divided into multiple tasks: literature reviews, analytical and numerical modeling, full scale laboratory testing and model validation, and final report delivery. Literature reviews document the history, pros and cons, and rock failure physics of percussion drilling in oil and gas industries. Based on the current understandings, a conceptual drilling model is proposed for modeling efforts. Both analytical and numerical approaches are deployed to investigate drilling processes such as drillbit penetration with compression, rotation and percussion, rock response with stress propagation, damage accumulation and failure, and debris transportation inside the annulus after disintegrated from rock. For rock mechanics modeling, a dynamic numerical tool has been developed to describe rock damage and failure, including rock crushing by compressive bit load, rock fracturing by both shearing and tensile forces, and rock weakening by repetitive compression-tension loading. Besides multiple failure criteria, the tool also includes a damping algorithm to dissipate oscillation energy and a fatigue/damage algorithm to update rock properties during each impact. From the model, Rate of Penetration (ROP) and rock failure history can be estimated. For cuttings transport in annulus, a 3D numerical particle flowing model has been developed with aid of analytical approaches. The tool can simulate cuttings movement at particle scale under laminar or turbulent fluid flow conditions and evaluate the efficiency of cutting removal. To calibrate the modeling efforts, a series of full-scale fluid hammer

  3. The optimization of the cutting process of diamonds with a YAG laser

    Directory of Open Access Journals (Sweden)

    A. J. Lubbe

    1993-07-01

    Full Text Available A laser cannot, as generally assumed by the layman, cut right through a diamond with a single cut. A couple of hundred cuts may be necessary to "chip carve" through a diamond. There are several parameters, for example cutting speed, focus point, overlapping of cuts, etc., that influence the cutting process. With a view to optimizing the cutting process, laser cuts in diamonds were studied in a systematic way with the aid of an electron microscope. The method, technique and the results of the research are discussed in this article.

  4. Numerical modelling for quantitative environmental risk assessment for the disposal of drill cuttings and mud

    Science.gov (United States)

    Wahab, Mohd Amirul Faiz Abdul; Shaufi Sokiman, Mohamad; Parsberg Jakobsen, Kim

    2017-10-01

    To investigate the fate of drilling waste and their impacts towards surrounding environment, numerical models were generated using an environmental software; MIKE by DHI. These numerical models were used to study the transportation of suspended drill waste plumes in the water column and its deposition on seabed in South China Sea (SCS). A random disposal site with the model area of 50 km × 25 km was selected near the Madalene Shoal in SCS and the ambient currents as well as other meteorological conditions were simulated in details at the proposed location. This paper was focusing on sensitivity study of different drill waste particle characteristics on impacts towards marine receiving environment. The drilling scenarios were obtained and adapted from the oil producer well at offshore Sabah (Case 1) and data from actual exploration drilling case at Pumbaa location (PL 469) in the Norwegian Sea (Case 2). The two cases were compared to study the effect of different drilling particle characteristics and their behavior in marine receiving environment after discharged. Using the Hydrodynamic and Sediment Transport models simulated in MIKE by DHI, the variation of currents and the behavior of the drilling waste particles can be analyzed and evaluated in terms of multiple degree zones of impacts.

  5. Defining Lithological Units by Cuttings, Core and Logging Data at Site C0009A in the Nankai Trough, Japan: IODP Expedition 319

    Science.gov (United States)

    Efimenko, N.; Schleicher, A. M.; Buchs, D. M.; Buret, C.; Kawabata, K.; Boutt, D. F.; Underwood, M.; Araki, E.; Byrne, T. B.; McNeill, L. C.; Saffer, D. M.; Eguchi, N. O.; Takahashi, K.; Toczko, S.; Scientists, E.

    2009-12-01

    The use of cuttings as an alternative or addition to core material is broadly debated in on-shore and off-shore drilling expeditions. Expedition 319 is the first IODP based Nankai Trough Seismogenic Zone Experiment (NanTroSEIZE) project using the riser-drilling method to collect cutting and core samples for scientific studies. One major scientific objective for this site was to characterise the lithology and deformation history of the Kumano forearc basin sediments and its underlying units through comparison of (i) cuttings, (ii) core, (iii) measurements while drilling, and (iv) wireline logging data. Cuttings were retrieved from each 5 m intervals from 703.9 to 1604 m, and cores were recovered from 1509.7 to 1593.9 m below sea floor. As core availability was limited, the study of cuttings was a crucial step in improving our understanding of their potential and limits for lithostratigraphical interpretations compared to core. Mineralogical and chemical analysis of cuttings and core, wireline logging data, and gamma ray data from MWD were available to define four lithostratigraphic units. These units are composed of mud and mudstone with coarser silty and sandy interbeds, and volcanic ash/tuff. Consistency between unit boundaries determined from cuttings and those determined from log data is good in terms of depth, with typical mismatches of less than 10m. Three significant problems affecting the preservation of cuttings were (1) mixing of cuttings as they travel from the drill face to the surface, (2) alteration of natural mineral and structure signatures, and (3) possible contamination from natural clay minerals with the polymer/bentonite drill mud. These difficulties can be overcome in part through the analysis of cuttings of similar sizes (1-4 mm), guided by the analyses of bulk cuttings. A more accurate quantitative characterisation of cuttings through the use of digital imaging might improve the description of lithofacies. Although the quality of cuttings is

  6. Effects of vegetable-based cutting fluids on the wear in drilling

    Indian Academy of Sciences (India)

    This study focuses on both formulation of vegetable-based cutting fluids (VBCFs) and machining with these cutting fluids. For this purpose, characterizations of chemical and physical analyses of these formulated cutting fluids are carried out. In this study, performances of three VBCFs developed from crude sunflower oil, ...

  7. Use of piezosurgery for internal auditory canal drilling in acoustic neuroma surgery.

    Science.gov (United States)

    Grauvogel, Juergen; Scheiwe, Christian; Kaminsky, Jan

    2011-10-01

    Piezosurgery is based on microvibrations generated by the piezoelectrical effect and has a selective bone-cutting ability with preservation of soft tissue. This study examined the applicability of Piezosurgery compared to rotating drills (RD) for internal auditory canal (IAC) opening in acoustic neuroma (AN) surgery. Piezosurgery was used in eight patients for IAC drilling in AN surgery. After exposition of the IAC and tumor, the posterior wall of the IAC was drilled using Piezosurgery instead of RD. Piezosurgery was evaluated with respect to practicability, safety, preciseness of bone cutting, preservation of cranial nerves, influences on neurophysiological monitoring, and facial nerve and hearing outcome. Piezosurgery was successfully used for selective bone cutting, while cranial nerves were structurally and functionally preserved, which could be measured by means of neuromonitoring. Piezosurgery guaranteed a safe and precise cut by removing bone layer by layer in a shaping way. Compared to RD, limited influence on neurophysiological monitoring attributable to Piezosurgery was noted, allowing for continuous neuromonitoring. No disadvantage due to microvibrations was noticed concerning hearing function. The angled tip showed better handling in right-sided than in left-sided tumors in the hands of a right-handed surgeon. The short, thick handpiece may be improved for more convenient handling. Piezosurgery is a safe tool for selective bone cutting for opening of the IAC with preservation of facial nerve and hearing function in AN surgery. Piezosurgery has the potential to replace RD for this indication because of its safe and precise bone-cutting properties.

  8. New solids control system reduced oil on cuttings

    Energy Technology Data Exchange (ETDEWEB)

    Wilkinson, T.P. [Oiltools Europe Ltd., Aberdeen (United Kingdom)

    1996-04-08

    A new solids control system, consisting of four new shakers and a dryer in parallel all discharging into another dryer, significantly reduced the oil on the cuttings in a nine-well offshore drilling program. Cleaned, slurrified cuttings were then discharged overboard. In November 1994, Oiltools (Europe) Ltd. received contracts to upgrade the solids control systems on Sedco Forex`s Sedco 711 and Sovereign Explorer semisubmersible drilling vessels. Sedco Forex required systems that would meet the reduced oil-on-cuttings (OOC) disposal limit of less than 80 g/kg set by the operator, while staying efficient and economical to operate and maintain. In addition, all solids were required to be slurrified for pumping overboard to ensure dispersal away from the subsea center. This article highlights the equipment used and the savings realized on the Sovereign Explorer after the first three wells of a nine-well program.

  9. Numerical analysis of the effect of the TEM00 radiation mode polarisation on the cut shape in laser cutting of thick metal sheets

    International Nuclear Information System (INIS)

    Zaitsev, A V; Kovalev, O B; Orishich, Anatolii M; Fomin, V M

    2005-01-01

    The effect of polarisation of a Gaussian beam on the radiation absorption during laser cutting of metals is investigated. A generalised formula is proposed for calculating the absorption coefficient, which describes the polarisation of three types (linear, elliptical, and circular), taking into account the fact that the beam may interact with a metal surface of an arbitrary shape. A comparison with the existing analogues (in the cases of linear and circular radiation polarisation) confirmed the advantage of employing the formula for the spatial description of the shape of the surface produced, which is highly important for processing (cutting, welding, drilling) of thick materials. The effect of laser radiation characteristics on the surface shape and cut depth in cutting stainless steel sheets is investigated numerically. It is shown for the first time that the cutting of materials by the TEM 00 beam is most efficient when the beam has elliptical polarisation directed along the direction of beam displacement and characterised by a specific axial ratio. (laser applications and other topics in quantum electronics)

  10. USE OF CUTTING-EDGE HORIZONTAL AND UNDERBALANCED DRILLING TECHNOLOGIES AND SUBSURFACE SEISMIC TECHNIQUES TO EXPLORE, DRILL AND PRODUCE RESERVOIRED OIL AND GAS FROM THE FRACTURED MONTEREY BELOW 10,000 FT IN THE SANTA MARIA BASIN OF CALIFORNIA

    Energy Technology Data Exchange (ETDEWEB)

    George Witter; Robert Knoll; William Rehm; Thomas Williams

    2005-02-01

    This project was undertaken to demonstrate that oil and gas can be drilled and produced safely and economically from a fractured Monterey reservoir in the Santa Maria Basin of California by employing horizontal wellbores and underbalanced drilling technologies. Two vertical wells were previously drilled in this area by Temblor Petroleum with heavy mud and conventional completions; neither was commercially productive. A new well was drilled by the project team in 2004 with the objective of accessing an extended length of oil-bearing, high-resistivity Monterey shale via a horizontal wellbore, while implementing managed-pressure drilling (MPD) techniques to avoid formation damage. Initial project meetings were conducted in October 2003. The team confirmed that the demonstration well would be completed open-hole to minimize productivity impairment. Following an overview of the geologic setting and local field experience, critical aspects of the application were identified. At the pre-spud meeting in January 2004, the final well design was confirmed and the well programming/service company requirements assigned. Various design elements were reduced in scope due to significant budgetary constraints. Major alterations to the original plan included: (1) a VSP seismic survey was delayed to a later phase; (2) a new (larger) surface hole would be drilled rather than re-enter an existing well; (3) a 7-in. liner would be placed into the top of the Monterey target as quickly as possible to avoid problems with hole stability; (4) evaluation activities were reduced in scope; (5) geosteering observations for fracture access would be deduced from penetration rate, cuttings description and hydrocarbon in-flow; and (6) rather than use nitrogen, a novel air-injection MPD system was to be implemented. Drilling operations, delayed from the original schedule by capital constraints and lack of rig availability, were conducted from September 12 to November 11, 2004. The vertical and upper

  11. Evaluation of Hole Quality in Hardened Steel with High-Speed Drilling Using Different Cooling Systems

    Directory of Open Access Journals (Sweden)

    Lincoln Cardoso Brandão

    2011-01-01

    Full Text Available This work evaluates the hole quality on AISI H13 hardened steel using high-speed drilling. Specimens were machined with new and worn out drills with 8.6 mm diameter and (TiAlN coating. Two levels of cutting speed and three levels of cooling/lubrication systems (flooded, minimum lubrication quantity, and dry were used. The hole quality is evaluated on surface roughness (Ra parameter, diameter error, circularity, and cylindricity error. A statistical analysis of the results shows that the cooling/lubrication system significantly affects the hole quality for all measured variables. This analysis indicates that dry machining produces the worst results. Higher cutting speeds not only prove beneficial to diameter error and circularity errors, but also show no significant difference on surface roughness and cylindricity errors. The effects of the interaction between the cooling/lubrication systems, tool wear, and cutting speed indicate that only cylindricity error is influenced. Thus, the conclusion is that the best hole quality is produced with a higher cutting speed using flooded or minimum lubrication quantity independent of drill wear.

  12. A Comprehensive Comparison Study of Empirical Cutting Transport Models in Inclined and Horizontal Wells

    Directory of Open Access Journals (Sweden)

    Asep Mohamad Ishaq Shiddiq

    2017-07-01

    Full Text Available In deviated and horizontal drilling, hole-cleaning issues are a common and complex problem. This study explored the effect of various parameters in drilling operations and how they affect the flow rate required for effective cutting transport. Three models, developed following an empirical approach, were employed: Rudi-Shindu’s model, Hopkins’, and Tobenna’s model. Rudi-Shindu’s model needs iteration in the calculation. Firstly, the three models were compared using a sensitivity analysis of drilling parameters affecting cutting transport. The result shows that the models have similar trends but different values for minimum flow velocity. Analysis was conducted to examine the feasibility of using Rudi-Shindu’s, Hopkins’, and Tobenna’s models. The result showed that Hopkins’ model is limited by cutting size and revolution per minute (RPM. The minimum flow rate from Tobenna’s model is affected only by well inclination, drilling fluid weight and drilling fluid rheological property. Meanwhile, Rudi-Shindu’s model is limited by inclinations above 45°. The study showed that the investigated models are not suitable for horizontal wells because they do not include the effect of lateral section.

  13. Tool path strategy and cutting process monitoring in intelligent machining

    Science.gov (United States)

    Chen, Ming; Wang, Chengdong; An, Qinglong; Ming, Weiwei

    2018-06-01

    Intelligent machining is a current focus in advanced manufacturing technology, and is characterized by high accuracy and efficiency. A central technology of intelligent machining—the cutting process online monitoring and optimization—is urgently needed for mass production. In this research, the cutting process online monitoring and optimization in jet engine impeller machining, cranio-maxillofacial surgery, and hydraulic servo valve deburring are introduced as examples of intelligent machining. Results show that intelligent tool path optimization and cutting process online monitoring are efficient techniques for improving the efficiency, quality, and reliability of machining.

  14. Assessing the efficiency of carbide drill bits and factors influencing their application to debris-rich subglacial ice

    Science.gov (United States)

    Yang, Cheng; Jiang, Jianliang; Cao, Pinlu; Wang, Jinsong; Fan, Xiaopeng; Shang, Yuequan; Talalay, Pavel

    2017-09-01

    When drilling into subglacial bedrock, drill operators commonly encounter basal ice containing high concentrations of rock debris and melt water. As such conditions can easily damage conventional ice drills, researchers have experimented with carbide, diamond, and polycrystalline diamond compact drill bits, with varying degrees of success. In this study, we analyzed the relationship between drilling speed and power consumption for a carbide drill bit penetrating debris-rich ice. We also assessed drill load, rotation speed, and various performance parameters for the cutting element, as well as the physical and mechanical properties of rock and ice, to construct mathematical models. We show that our modeled results are in close agreement with the experimental data, and that both penetration speed and power consumption are positively correlated with drill speed and load. When used in ice with 30% rock content, the maximum penetration speed of the carbide bit is 3.4 mm/s with a power consumption of ≤0.5 kW, making the bit suitable for use with existing electromechanical drills. Our study also provides a guide for further research into cutting heat and equipment design.

  15. Perturbation of seafloor bacterial community structure by drilling waste discharge.

    Science.gov (United States)

    Nguyen, Tan T; Cochrane, Sabine K J; Landfald, Bjarne

    2018-04-01

    Offshore drilling operations result in the generation of drill cuttings and localized smothering of the benthic habitats. This study explores bacterial community changes in the in the upper layers of the seafloor resulting from an exploratory drilling operation at 1400m water depth on the Barents Sea continental slope. Significant restructurings of the sediment microbiota were restricted to the sampling sites notably affected by the drilling waste discharge, i.e. at 30m and 50m distances from the drilling location, and to the upper 2cm of the seafloor. Three bacterial groups, the orders Clostridiales and Desulfuromonadales and the class Mollicutes, were almost exclusively confined to the upper two centimeters at 30m distance, thereby corroborating an observed increase in anaerobicity inflicted by the drilling waste deposition. The potential of these phylogenetic groups as microbial bioindicators of the spatial extent and persistence of drilling waste discharge should be further explored. Copyright © 2017 Elsevier Ltd. All rights reserved.

  16. Construction of blind shafts with the PVS 3500 planetary full shaft drilling machine

    International Nuclear Information System (INIS)

    Glogowski, P.; Kolditz, H.

    1992-01-01

    The PVS 3500 planetary full shaft drilling machine has proved as a prototype in the construction of two blind shafts. The drilling rate of 8 m/shift or 25.6 m 3 /MS is outstanding for the initial use of this drilling machine. Blind shafts were cut from the solid by a dry drilling method for the first time. It opens up the possibility of making available storage boreholes for larger quantities of radioactive waste with low activity and for toxic waste materials. (orig.)

  17. Cutting performances with new industrial continuous wave ND:YAG high power lasers

    International Nuclear Information System (INIS)

    Chagnot, C.; Dinechin, G. de; Canneau, G.

    2010-01-01

    Dismantling is a great challenge for nuclear companies which are facing with the cleaning of former nuclear sites. Among the available cutting processes is the multi-kilowatts laser whose power is transmitted through optical fibers. Unlike other cutting processes such as the plasma arc cutting process or the oxy-cutting process, the laser process can be easily implemented by robotic equipments. The mechanised robotic arm carries a laser cutting head to perform, with remote-controlled equipments, the cutting operation. The present study deals with the performances which can be reached with high power continuous wave ND:YAG lasers. The cutting tests were carried out up to 8 kW. The laser power was delivered through a specific power supply chain: a 0.4 mm fiber was transporting the power from the laser to a first interface (coupler) then a second 0.6 mm fiber was bringing the laser power to the cutting head. This solution allowed a power delivery chain whose length could be as high as 100 + 20/50 m. Another advantage of this kind of power supply is that the first fiber can be set in a non-contaminated environment whereas the second fiber lies in the contaminated area. The cutting head used for these tests was a specific tool developed for this laser dismantling work: it is a laser cutting head cooled by pressurized air. This tool was developed with the requirement to be able to sustain a laser power of 14 kW. The pressurized air used to cool the head is also used as cutting gas. The cutting capability was about 10 mm by kW. At the power of 8 kW, austenitic steel plates of thickness 100 mm were cut. These performances were reached with the cut started on the plate's edge. If the cut started in the middle of the plate, the cutting performances were not so high: 8 kW became the power to drill and to cut plates of thickness 40 mm.

  18. Diamonds are forever: drill bit advances may offer cheaper and stronger alternatives

    Energy Technology Data Exchange (ETDEWEB)

    Mahoney, J.

    2001-02-01

    The rise to prominence of polycrystalline diamond compact (PDC) and diamond-impregnated drill bits, slowly providing stiff competition to the roller-cone type bits that for many years was the standard in the drilling industry, is discussed. A roller-cone drill bit, although much improved by heat treatment of the metal and the addition of tungsten carbide, is still mostly steel. It works by crushing the rock by overcoming its compressive strength, whereas PDC drill bits shear the rock away in a manner similar to scraping ice from a car windshield. PDC bits typically have three to six cutting surfaces, each one edged with a row of polycrystalline diamond cutters, bonded to a tungsten carbide base by a process called microwave sintering. Compared to roller cones, PDCs drill at least twice as fast, especially in the soft rock and clay where they have been used principally. In addition to saving rig time, PDC bits can handle longer runs; in the right application it is possible to drill the total depth of a well with only one bit. The microwave-sintered tungsten carbide also has higher corrosion resistance than the same material bonded under high pressure; PDCs are also less subject to mechanical failure than roller cones which use moveable bearings, seals and rotating cones. 1 photo.

  19. Model based flow measurement using venturi flumes for return flow during drilling

    Directory of Open Access Journals (Sweden)

    Ivan Pirir

    2017-07-01

    Full Text Available In an oil well drilling operation, a proper knowledge of the return fluid flowrate is necessary both for the stabilization of the bottom hole pressure of the well and also as a primary indication of a kick or loss. In practice, the drill fluid flowing through the return line is usually measured with Coriolis meters. However this method is both expensive and has some downsides. For instance there is a risk of blockage due to drill cuttings while measuring the discharge. The presence of gas and cuttings in the drilling fluid will also have a negative effect in the measurement i.e. for multi-phase fluid, the readings from Coriolis meters may not be accurate. A cheaper alternative would be to use an open channel for the measurement of the discharge from the return flowline. In this paper, a venturi rig is used as the open channel and modeled by the Saint Venant equations. Experimental verification of the simulation results show a promising behavior of the model based measurement of the return fluid flow.

  20. Investigation of PDC bit failure base on stick-slip vibration analysis of drilling string system plus drill bit

    Science.gov (United States)

    Huang, Zhiqiang; Xie, Dou; Xie, Bing; Zhang, Wenlin; Zhang, Fuxiao; He, Lei

    2018-03-01

    The undesired stick-slip vibration is the main source of PDC bit failure, such as tooth fracture and tooth loss. So, the study of PDC bit failure base on stick-slip vibration analysis is crucial to prolonging the service life of PDC bit and improving ROP (rate of penetration). For this purpose, a piecewise-smooth torsional model with 4-DOF (degree of freedom) of drilling string system plus PDC bit is proposed to simulate non-impact drilling. In this model, both the friction and cutting behaviors of PDC bit are innovatively introduced. The results reveal that PDC bit is easier to fail than other drilling tools due to the severer stick-slip vibration. Moreover, reducing WOB (weight on bit) and improving driving torque can effectively mitigate the stick-slip vibration of PDC bit. Therefore, PDC bit failure can be alleviated by optimizing drilling parameters. In addition, a new 4-DOF torsional model is established to simulate torsional impact drilling and the effect of torsional impact on PDC bit's stick-slip vibration is analyzed by use of an engineering example. It can be concluded that torsional impact can mitigate stick-slip vibration, prolonging the service life of PDC bit and improving drilling efficiency, which is consistent with the field experiment results.

  1. Bedrock Geology of the DFDP-2 Drill-Site

    Science.gov (United States)

    Toy, V.; Sutherland, R.; Townend, J.

    2015-12-01

    Bedrock was encountered in DFDP-2B at drilled depths (MD) of 238.50-893.18 m (vertical depths of 238.40-818.00 m). Continuous sampling of cuttings revealed the bedrock is composed predominantly of ductilely sheared mylonite-series lithologies exhumed from the roots of the Alpine Fault zone. The protolith is interpreted to be amphibolite facies metasediments classified as part of the Aspiring Subdivision of the Torlesse Supergroup. Onsite description of whole cuttings and thin sections made within a few hours of sample recovery allowed identification of progressive structural changes. Fabrics were schistose in the upper part of the hole, but at greater depths we observed increasing indications that the rocks had been subjected to simple shear deformation. These macro-and micro-structural features are consistent with those that typify the Alpine Fault mylonite sequence previously described, and were used as input to drilling decisions. The structural features found to be the most useful indicators of ductile simple shear strain accommodated by the recovered rocks were the occurrence of shear bands; changes in mean quartz grain size; changes in maximum mica grain size; and redistribution of or changes in microstructural setting of accessory phases (e.g. graphite). The quartz:mica ratio based on mass was also determined but the extent to which this reflects true lithologic variations is unclear, as washing and winnowing of the samples (both by circulating drill fluids and during the sample collection process) probably modified bulk mineralogy in different particle size domains. Nevertheless, the quartz:mica dataset suggests a dramatic change in mineralogy at 730 m MD (vertical depth of 695 m). This coincides with a pronounced step in the temperature gradient, possibly related to large changes in hydrogeology.

  2. Application of Thermal Desorption Unit (TDU) to treat low-toxicity mineral oil base cuttings in Barinas District, Venezuela

    Energy Technology Data Exchange (ETDEWEB)

    Rendon, Ruben [Petroleos de Venezuela, Caracas (Venezuela); Luzardo, Janeth; Alcoba, Alcides [M-I SWACO, Houston, TX (United States)

    2008-07-01

    The potential environmental impact of oil-based drill cuttings is generating increased scrutiny in the oil and gas industry. If left untreated, oil-based cuttings not only increase the risk of environmental liabilities, but also affect revenue, as drilling generates wastes that in most cases require special treatment before disposal. Consequently, the oil industry is looking for technologies to help minimize environmental liabilities. Accordingly, the Barinas District of PDVSA has started a pilot trial to treat oil-based drilling cuttings by applying thermal desorption technology. The main objective of this technology is recovering trapped hydrocarbons, while minimizing wastes and preparing solids to be disposed of through a mobile treatment plant. This novel technology has been used worldwide to treat organic pollutants in soil. Thermal desorption is a technology based on the application of heat in soils polluted with organic compounds. With this technology, target temperatures vary according to the type and concentration of detected pollutants along with its characterization, in such a way that compounds are disposed of by volatilization. As part of the integral waste management development along with the pilot trial for hydrocarbon-contaminated solid waste treatment, trials on soils were undertaken by applying process-generated ashes in equally-sized bins, with different mixtures (ashes, ashes organic material, ashes-organic material-sand, ashes-land). The resulting process offers an immediate soil remediation and final disposal solution for toxic and dangerous waste. (author)

  3. Smart Cutting Tools and Smart Machining: Development Approaches, and Their Implementation and Application Perspectives

    Science.gov (United States)

    Cheng, Kai; Niu, Zhi-Chao; Wang, Robin C.; Rakowski, Richard; Bateman, Richard

    2017-09-01

    Smart machining has tremendous potential and is becoming one of new generation high value precision manufacturing technologies in line with the advance of Industry 4.0 concepts. This paper presents some innovative design concepts and, in particular, the development of four types of smart cutting tools, including a force-based smart cutting tool, a temperature-based internally-cooled cutting tool, a fast tool servo (FTS) and smart collets for ultraprecision and micro manufacturing purposes. Implementation and application perspectives of these smart cutting tools are explored and discussed particularly for smart machining against a number of industrial application requirements. They are contamination-free machining, machining of tool-wear-prone Si-based infra-red devices and medical applications, high speed micro milling and micro drilling, etc. Furthermore, implementation techniques are presented focusing on: (a) plug-and-produce design principle and the associated smart control algorithms, (b) piezoelectric film and surface acoustic wave transducers to measure cutting forces in process, (c) critical cutting temperature control in real-time machining, (d) in-process calibration through machining trials, (e) FE-based design and analysis of smart cutting tools, and (f) application exemplars on adaptive smart machining.

  4. Investigation of machining damage and tool wear resulting from drilling powder metal aluminum alloy

    Energy Technology Data Exchange (ETDEWEB)

    Fell, H.A. [Lockheed Martin Energy Systems, Inc., Oak Ridge, TN (United States)

    1997-05-01

    This report documents the cutting of aluminum powder metallurgy (PM) parts for the North Carolina Manufacturing Extension Partnership. The parts, an aluminum powder metal formulation, were supplied by Sinter Metals Inc., of Conover, North Carolina. The intended use of the alloy is for automotive components. Machining tests were conducted at Y-12 in the machine shop of the Skills Demonstration Center in Building 9737. Testing was done on June 2 and June 3, 1997. The powder metal alloy tested is very abrasive and tends to wear craters and produce erosion effects on the chip washed face of the drills used. It also resulted in huge amounts of flank wear and degraded performance on the part of most drills. Anti-wear coatings on drills seemed to have an effect. Drills with the coating showed less wear for the same amount of cutting. The usefulness of coolants and lubricants in reducing tool wear and chipping/breakout was not investigated.

  5. Application of Numerical Simulation for the Analysis of the Processes of Rotary Ultrasonic Drilling

    Science.gov (United States)

    Naď, Milan; Čičmancová, Lenka; Hajdu, Štefan

    2016-12-01

    Rotary ultrasonic machining (RUM) is a hybrid process that combines diamond grinding with ultrasonic machining. It is most suitable to machine hard brittle materials such as ceramics and composites. Due to its excellent machining performance, RUM is very often applied for drilling of hard machinable materials. In the final phase of drilling, the edge deterioration of the drilled hole can occur, which results in a phenomenon called edge chipping. During hole drilling, a change in the thickness of the bottom of the drilled hole occurs. Consequently, the bottom of the hole as a plate structure is exposed to the transfer through the resonance state. This resonance state can be considered as one of the important aspects leading to edge chipping. Effects of changes in the bottom thickness and as well as the fillet radius between the wall and bottom of the borehole on the stress-strain states during RUM are analyzed.

  6. A Quality Function Deployment-Based Model for Cutting Fluid Selection

    Directory of Open Access Journals (Sweden)

    Kanika Prasad

    2016-01-01

    Full Text Available Cutting fluid is applied for numerous reasons while machining a workpiece, like increasing tool life, minimizing workpiece thermal deformation, enhancing surface finish, flushing away chips from cutting surface, and so on. Hence, choosing a proper cutting fluid for a specific machining application becomes important for enhanced efficiency and effectiveness of a manufacturing process. Cutting fluid selection is a complex procedure as the decision depends on many complicated interactions, including work material’s machinability, rigorousness of operation, cutting tool material, metallurgical, chemical, and human compatibility, reliability and stability of fluid, and cost. In this paper, a decision making model is developed based on quality function deployment technique with a view to respond to the complex character of cutting fluid selection problem and facilitate judicious selection of cutting fluid from a comprehensive list of available alternatives. In the first example, HD-CUTSOL is recognized as the most suitable cutting fluid for drilling holes in titanium alloy with tungsten carbide tool and in the second example, for performing honing operation on stainless steel alloy with cubic boron nitride tool, CF5 emerges out as the best honing fluid. Implementation of this model would result in cost reduction through decreased manpower requirement, enhanced workforce efficiency, and efficient information exploitation.

  7. Submicron and ultrafine grained hardmetals for microdrills and metal cutting inserts

    International Nuclear Information System (INIS)

    Gille, G.; Szesny, B.; Dreyer, K.; Berg, H. van den; Schidt, J.; Gestrich, T.; Leitner, G.

    2001-01-01

    Although round tools as carbide drills and mills are dominating by far the application of submicron and ultrafine hardmetals the consumption for PCB microdrills had the strongest growth rate over the last decade. This paper deals with the latest developments of ultrafine hardmetals and their application for PCB microdrills and metal cutting inserts. Based on optimized processing and properties such as hardness, hot hardness, toughness, strength and wear resistance a new generation of microdrills is presented. In particular the failure probability of the microdrills could be considerably reduced and the number of drilling strokes was nearly doubled. Combining improved pressing behavior with proper doping and optimized processing new applications of submicron and ultrafine hardmetals could be obtained by using complex shaped metal cutting inserts. Apart from these application examples the paper gives some insight into fundamental investigations an sintering and properties of ultrafine hardmetals and shows in particular the influence of milling, doping and sintering an the properties of ultrafine hardmetals. The paper also presents a new ultrafine WC grade showing a 0.1 μm WC intercept of a sintered WC - 10 wt % Co structure and a hardness of HV 30 = 2050 for a 1 wt % mixed VC/Cr 3 C 2 doping. (author)

  8. Drilling technologies in hydrogeological survey

    OpenAIRE

    Vorlíček, Petr

    2014-01-01

    This work deals with the drilling technologies used in hydrogeology. The main aim of the work is to explore types of drilling technologies used at hydrogeological drilling wells and modern technologies that could potentially be used in the future. The work also summarizes a historical development of drilling techniques, a drilling process procedure, information obtained from boreholes and the most common types of drilling fluids.

  9. Preparation of Road Cuts by Usage of Drilling and Blasting Works

    OpenAIRE

    Dambov, Risto; Mijoski, Goran; Karanakova Stefanovska, Radmila

    2011-01-01

    This paper shows the basic methods of blasting in the construction of the (one-sided and double sided) road cuts in hilly terrain with different inclinations. By applying of these methods we get stable slopes of manufactured road cuts, minimal (or no) damage of the rest solid rocks. It is important to emphasize that the stable and undeformed slopes of the road cuts, to avoid the additional work of restoration and protection of slopes from landslides on the road. The application of these...

  10. Optimisation of the Laser Cutting Process

    DEFF Research Database (Denmark)

    Dragsted, Birgitte; Olsen, Flemmming Ove

    1996-01-01

    The problem in optimising the laser cutting process is outlined. Basic optimisation criteria and principles for adapting an optimisation method, the simplex method, are presented. The results of implementing a response function in the optimisation are discussed with respect to the quality as well...

  11. Dome-shaped PDC cutters drill harder rock effectively

    International Nuclear Information System (INIS)

    Moran, D.P.

    1992-01-01

    This paper reports that rock mechanics and sonic travel time log data indicate that bits with convex-shaped polycrystalline diamond compact (PDC) cutters can drill harder rock formations than comparable bits with flat PDC cutters. The Dome-shaped cutters have drilled carbonate formations with sonic travel times as small as 50 μsec/ft, compared to the standard cutoff of 75 μsec/ft for flat PCD cutters. Recent field data from slim hole wells drilled in the Permian basin have shown successful applications of the 3/8-in. Dome cutter in the Grayburg dolomite with its sonic travel times as low as 50-55 μsec/ft and compressive strengths significantly greater than the standard operating range for PDC bit applications. These field data indicate that the Dome cutters can successfully drill hard rock. The convex cutter shape as good impact resistance, cuttings removal, heat dissipation, and wear resistance

  12. GRED STUDIES AND DRILLING OF AMERICULTURE STATE 2, AMERICULTURE TILAPIA FARM LIGHTNING DOCK KGRA, ANIMAS VALLEY, NM

    Energy Technology Data Exchange (ETDEWEB)

    Witcher, James

    2006-08-01

    This report summarizes the GRED drilling operations in the AmeriCulture State 2 well with an overview of the preliminary geologic and geothermal findings, from drill cuttings, core, geophysical logs and water geochemical sampling.

  13. Femtosecond laser materials processing

    International Nuclear Information System (INIS)

    Stuart, B.C.

    1997-01-01

    The use femtosecond pulses for materials processing results in very precise cutting and drilling with high efficiency. Energy deposited in the electrons is not coupled into the bulk during the pulse, resulting in negligible shock or thermal loading to adjacent areas

  14. Well successfully drilled with high performance water-based fluid: Santos Basins, offshore Brazil

    Energy Technology Data Exchange (ETDEWEB)

    Fornasier, Frank C.; Luzardo, Juan P. [Halliburton Company, Houston, TX (United States); Bishnoi, M.L. [Oil and Natural Gas Corporation Ltda. (ONGC), Dehradun (India)

    2012-07-01

    Santos Basin is a 352,260 square kilometers (136,010 sq mi) offshore pre-salt basin. It is located in the South Atlantic Ocean, some 300 kilometers (190 mi) South East of Sao Paulo, Brazil. One of the largest Brazilian sedimentary basins, it is the site of several recent significant oil fields, including Tupi and Jupiter. The criteria for drilling fluid selection is based upon the following factors: maximum cost efficiency, environmental friendliness, optimum borehole stability, and ease of use. The recommended drilling fluid formulation takes into consideration the experience gained during the drilling of wells in the Santos Basin area. The operator wanted to use a high-performance water-based fluid (HPWBF) that could provide shale inhibition, wellbore stability, lubricity and improved rate of penetration (ROP) as an alternative to synthetic-based drilling fluids to present value in terms of economics and environmental friendliness. The HPWBF consists of three synergistic products: a hydration suppressant, a dispersion suppressant, and an accretion suppressant. The system is formulated based on customized solutions for managing the clay reactivity. High logistics costs require drilling fluids that can be prepared with sea water and discharged to the sea without environmental impact. The HPWBF is a clay-free system designed for maximum shale inhibition in highly reactive formations. The system can provide wellbore stability, high rates of penetration, and acceptable rheological properties over a wide range of temperatures, with the added benefit of allowing cuttings discharge based upon water base environmental restrictions. Since no oil is used in the formulation, the HPWBF eliminates the need for cuttings processing and monitoring equipment, and exceeds the environmental requirements by achieving an LC50 value of 345,478.22 ppm in comparison with the minimum requirement (LC50 > 30,000 ppm in 96 hr), permitting use and discharge to the sea. The HPWBF selected

  15. Study of AFM-based nanometric cutting process using molecular dynamics

    International Nuclear Information System (INIS)

    Zhu Pengzhe; Hu Yuanzhong; Ma Tianbao; Wang Hui

    2010-01-01

    Three-dimensional molecular dynamics (MD) simulations are conducted to investigate the atomic force microscope (AFM)-based nanometric cutting process of copper using diamond tool. The effects of tool geometry, cutting depth, cutting velocity and bulk temperature are studied. It is found that the tool geometry has a significant effect on the cutting resistance. The friction coefficient (cutting resistance) on the nanoscale decreases with the increase of tool angle as predicted by the macroscale theory. However, the friction coefficients on the nanoscale are bigger than those on the macroscale. The simulation results show that a bigger cutting depth results in more material deformation and larger chip volume, thus leading to bigger cutting force and bigger normal force. It is also observed that a higher cutting velocity results in a larger chip volume in front of the tool and bigger cutting force and normal force. The chip volume in front of the tool increases while the cutting force and normal force decrease with the increase of bulk temperature.

  16. Vacuum drilling of unsaturated tuffs at a potential radioactive-waste repository, Yucca Mountain, Nevada

    International Nuclear Information System (INIS)

    Whitfield, M.S.

    1985-01-01

    A vacuum reverse-air circulation drilling method was used to drill two 17-1/2-inch (44.5-centimeter) diameter test holes to depths of 1269 feet (387 meters) and 1887 feet (575 meters) at Yucca Mountain near the Nevada Test Site. The site is being considered by the US Department of Energy for construction of a high-level radioactive-waste repository. One of these two test holes (USW UZ-1) has been equipped with instrumentation to obtain a long-term record of pressure and moisture potential data; the other test hole (USW UZ-6) will be similarly instrumented in the near future. These investigations are being conducted as part of the Nevada Nuclear Waste Storage Investigations Project of the US Department of Energy. The test holes were drilled using a 5-1/2-inch (14-centimeter) by 8-5/8-inch (22-centimeter) dual-string reverse-vacuum assembly. A vacuum, induced at the land surface, removed the drill cuttings through the inner string. Compressed air was injected into the dual-string annulus to cool the bit and to keep the bit and inner string clean. A tracer gas, sulfur hexafluoride (SF 6 ), was added to the compressed air for a later determination of atmospheric contamination that might have occurred during the drilling. After reaching the surface, the drill cuttings were routed to a dry separator for sample collection. Then return air and dust from the cuttings were routed to a wet separator where the dust was removed by a water spray, and the remaining air was exhausted through the vacuum unit (blower) to the atmosphere. 6 refs., 4 figs

  17. Laser cutting of various materials: Kerf width size analysis and life cycle assessment of cutting process

    Science.gov (United States)

    Yilbas, Bekir Sami; Shaukat, Mian Mobeen; Ashraf, Farhan

    2017-08-01

    Laser cutting of various materials including Ti-6Al-4V alloy, steel 304, Inconel 625, and alumina is carried out to assess the kerf width size variation along the cut section. The life cycle assessment is carried out to determine the environmental impact of the laser cutting in terms of the material waste during the cutting process. The kerf width size is formulated and predicted using the lump parameter analysis and it is measured from the experiments. The influence of laser output power and laser cutting speed on the kerf width size variation is analyzed using the analytical tools including scanning electron and optical microscopes. In the experiments, high pressure nitrogen assisting gas is used to prevent oxidation reactions in the cutting section. It is found that the kerf width size predicted from the lump parameter analysis agrees well with the experimental data. The kerf width size variation increases with increasing laser output power. However, this behavior reverses with increasing laser cutting speed. The life cycle assessment reveals that material selection for laser cutting is critical for the environmental protection point of view. Inconel 625 contributes the most to the environmental damages; however, recycling of the waste of the laser cutting reduces this contribution.

  18. Application of Numerical Simulation for the Analysis of the Processes of Rotary Ultrasonic Drilling

    Directory of Open Access Journals (Sweden)

    Naď Milan

    2016-12-01

    Full Text Available Rotary ultrasonic machining (RUM is a hybrid process that combines diamond grinding with ultrasonic machining. It is most suitable to machine hard brittle materials such as ceramics and composites. Due to its excellent machining performance, RUM is very often applied for drilling of hard machinable materials. In the final phase of drilling, the edge deterioration of the drilled hole can occur, which results in a phenomenon called edge chipping. During hole drilling, a change in the thickness of the bottom of the drilled hole occurs. Consequently, the bottom of the hole as a plate structure is exposed to the transfer through the resonance state. This resonance state can be considered as one of the important aspects leading to edge chipping. Effects of changes in the bottom thickness and as well as the fillet radius between the wall and bottom of the borehole on the stress-strain states during RUM are analyzed.

  19. Real-time depth measurement for micro-holes drilled by lasers

    Science.gov (United States)

    Lin, Cheng-Hsiang; Powell, Rock A.; Jiang, Lan; Xiao, Hai; Chen, Shean-Jen; Tsai, Hai-Lung

    2010-02-01

    An optical system based on the confocal principle has been developed for real-time precision measurements of the depth of micro-holes during the laser drilling process. The capability of the measuring system is theoretically predicted by the Gaussian lens formula and experimentally validated to achieve a sensitivity of 0.5 µm. A nanosecond laser system was used to drill holes, and the hole depths were measured by the proposed measuring system and by the cut-and-polish method. The differences between these two measurements are found to be 5.0% for hole depths on the order of tens of microns and 11.2% for hundreds of microns. The discrepancies are caused mainly by the roughness of the bottom surface of the hole and by the existence of debris in the hole. This system can be easily implemented in a laser workstation for the fabrication of 3D microstructures.

  20. Offshore drilling effects in Brazilian SE marine sediments: a meta-analytical approach.

    Science.gov (United States)

    Dore, Marina Pereira; Farias, Cássia; Hamacher, Cláudia

    2017-01-01

    The exploration and production of oil and gas reserves often result to drill cutting accumulations on the seafloor adjacent to drill locations. In this study, the detection of drilling influence on marine sediments was performed by meta-analytical comparison between data from pre- and post-drilling surveys undertaken in offshore Campos Basin, southeast of Brazil. Besides this overall appraisal on the geochemical variables, a multivariate assessment, considering only the post-drilling data, was performed. Among the variables, fines content, carbonates, total organic carbon, barium, chromium, copper, iron, manganese, nickel, lead, vanadium, zinc, and total petroleum hydrocarbons, only barium, copper, and hydrocarbons were related to drilling impacts. In relation to the point of discharge, relative elevated levels in the post-drilling campaigns were observed preferentially up to 500 m in the northeast and southwest directions, associated to the Brazil Current-predominant direction. Other distributed concentrations in the surroundings seem to indicate the dilution and dispersion of drilling waste promoted by meteoceanographic factors.

  1. Optimization of Dimensional accuracy in plasma arc cutting process employing parametric modelling approach

    Science.gov (United States)

    Naik, Deepak kumar; Maity, K. P.

    2018-03-01

    Plasma arc cutting (PAC) is a high temperature thermal cutting process employed for the cutting of extensively high strength material which are difficult to cut through any other manufacturing process. This process involves high energized plasma arc to cut any conducting material with better dimensional accuracy in lesser time. This research work presents the effect of process parameter on to the dimensional accuracy of PAC process. The input process parameters were selected as arc voltage, standoff distance and cutting speed. A rectangular plate of 304L stainless steel of 10 mm thickness was taken for the experiment as a workpiece. Stainless steel is very extensively used material in manufacturing industries. Linear dimension were measured following Taguchi’s L16 orthogonal array design approach. Three levels were selected to conduct the experiment for each of the process parameter. In all experiments, clockwise cut direction was followed. The result obtained thorough measurement is further analyzed. Analysis of variance (ANOVA) and Analysis of means (ANOM) were performed to evaluate the effect of each process parameter. ANOVA analysis reveals the effect of input process parameter upon leaner dimension in X axis. The results of the work shows that the optimal setting of process parameter values for the leaner dimension on the X axis. The result of the investigations clearly show that the specific range of input process parameter achieved the improved machinability.

  2. Usage of Vermiculite as Additive Material in Water-Based Drilling Muds

    Directory of Open Access Journals (Sweden)

    Onur Eser Kök

    2018-05-01

    Full Text Available Drilling mud is used in drilling operations to ensure well stability and to transport the cut-offs to the surface and is generally classified as; Spud, Lignosulfonate and Polymer types. Spud Mud is the simple mud and mostly used at the beginning of drilling operations. It is mainly composed of bentonite and water. With increasing depth, It is hard to keep well stability and to carry cuttings from the bottom of hole to the surface with the basic drilling fluid. Thus, some materials are used to maintain the rheological and filtration properties of the mud. One of them is vermiculite that is a general name of the hydrated ferromagnesian aluminium silicate group. It has expanded properties when heated. Like all clay minerals, the cation exchange capacity is very high and very similar to the montmorillonites in terms of high cation exchange capacity. In this study, the usage of vermiculite as an additive material in drilling muds was investigated. Spud muds containing vermiculite in different amounts were prepared. Then rheological and filtration analysis of the muds were done according to American Petroleum Institute (API RP-13B-1 Standard. When evaluated the results, AV reached 41cP, PV 27cP, YP 28lb/100ft2 , 10 sec. gel strength 17lb/100ft2 , 10 min. gel strength 26 lb/100ft2 and filtration 9cc. The results showed that the vermiculite can might be used as a viscosifier and fluid loss reducing additive material in the drilling mud.

  3. TEORÍA DE BILL MUNDY EN EL MECANIZADO DE COBRE CON BROCAS Y MACHOS ESPECIALES BILL MUNDY THEORY. SPECIAL DRILLS AND TAPS TOOLS IN COPPER MACHINING

    Directory of Open Access Journals (Sweden)

    Alejandro Colque C

    2008-06-01

    Full Text Available El mecanizado del cobre, debido a su fluidez, produce una viruta plástica y continua que afecta la calidad superficial de las piezas mecanizadas. El método desarrollado por el ingeniero norteamericano Bill Mundy permite obtener el mejor ángulo de corte para mecanizar un material. El taladrado y el roscado con machos son dos procesos de mecanizado que tienen aspectos en común. Diseños de nuevas herramientas, nuevos materiales y técnicas de mecanizado, mejorías en la lubricación, diferentes velocidades de corte y avances, son variables que se deben estudiar para obtener una menor potencia, mayor duración de la herramienta y buen acabado superficial. En este trabajo probetas de cobre fueron ensayadas a tracción y se determinó experimentalmente el ángulo efectivo de corte, de acuerdo con la teoría de Bill Mundy. Posteriormente se fabricaron nuevas probetas que fueron perforadas con brocas tipo H, N y W, con refrigeración externa, refrigeración interna y en seco. Se usaron machos de máquina de dos y tres hélices. En cada perforación se midió la velocidad de rotación, avance, fuerza de corte, momento torsor y potencia necesaria. Se verificó que en el taladrado de cobre un ángulo mayor de la hélice favorece el desmenuzado de la viruta y disminuye el momento torsor. Brocas con refrigeración interna pueden ser utilizadas con mayores velocidades y muestran una mejor calidad superficial del perforado. Las brocas y machos con un ángulo de ataque próximo al ángulo calculado experimentalmente por la teoría de Bill Mundy muestran un buen comportamiento en el mecanizado y menor consumo de potencia.Copper drilling produces plastic and continuous chip. Bill Mundy a North American engineer developed a method who allows determines experimentally the best cutting angle material machining. Drilling and threading processes has several aspects in common. New tools design, new materials, new techniques, new lubrication and cooling improvement

  4. Evaluation of laser cutting process with auxiliary gas pressure by soft computing approach

    Science.gov (United States)

    Lazov, Lyubomir; Nikolić, Vlastimir; Jovic, Srdjan; Milovančević, Miloš; Deneva, Heristina; Teirumenieka, Erika; Arsic, Nebojsa

    2018-06-01

    Evaluation of the optimal laser cutting parameters is very important for the high cut quality. This is highly nonlinear process with different parameters which is the main challenge in the optimization process. Data mining methodology is one of most versatile method which can be used laser cutting process optimization. Support vector regression (SVR) procedure is implemented since it is a versatile and robust technique for very nonlinear data regression. The goal in this study was to determine the optimal laser cutting parameters to ensure robust condition for minimization of average surface roughness. Three cutting parameters, the cutting speed, the laser power, and the assist gas pressure, were used in the investigation. As a laser type TruLaser 1030 technological system was used. Nitrogen as an assisted gas was used in the laser cutting process. As the data mining method, support vector regression procedure was used. Data mining prediction accuracy was very high according the coefficient (R2) of determination and root mean square error (RMSE): R2 = 0.9975 and RMSE = 0.0337. Therefore the data mining approach could be used effectively for determination of the optimal conditions of the laser cutting process.

  5. Modelling and monitoring of drilling discharges in the Barents Sea

    International Nuclear Information System (INIS)

    Lie, H.N.; Hasle, J.R.; Thorbjoernsen, K.

    1994-01-01

    The conference paper deals with the modelling and monitoring of seabed distribution of drill cuttings and drilling mud has being performed as part of the environmental programme for exploration in the Western Barents Sea in 1992. Modelling prior to drilling was based on experience well data and historical current measurement from the region. The modelling was repeated after drilling, based on measured discharge quantities and particle sizes, and measured current during the drilling period, giving less local sedimentation and distribution over a much wider area. According to the modelling only 1% of the drilling mud baryte would settle within 1000 m from the drilling platform, resulting in a very thin sediment layer (0.05 μm). 53% of the baryte would spread more than 10 km. The modelling results were confirmed by sediment analyses, which showed that the drilling discharges increased the sediment barium content by 10% at distance 250 to 1000 m from the platform, corresponding to a 0.5 μm baryte top layer. Reason for the wide distribution and limited local sedimentation may be tidal current dominance and large water depth (373 m). 9 refs., 5 figs., 4 tabs

  6. Laser processing of metals and alloys

    International Nuclear Information System (INIS)

    Goswami, G.L.; Kumar, Dilip; Roy, P.R.

    1988-01-01

    Laser, due to its high degree of coherence can produce powder density in the range of 10 3 -10 11 W/mm 2 . This high power density of the laser beam enables it to be utilized for many industrial applications, e.g. welding, cutting, drilling, surface treatment, etc. Laser processing of materials has many advantages, e.g. good quality product at high processing speed, least heat affected zone, minimum distortion, etc. In addition, the same laser system can be utilized for different applications, a very cost effective factor for any industry. Therefore laser has been adopted for processing of different materials for a wide range of applications and is now replacing conventional materials processing techniques on commercial merits with several economic and metallurgical advantages. Applications of laser to process materials of different thicknesses varying from 0.1 mm to 100 mm have demonstrat ed its capability as an important manufacturing tool for engineering industries. While lasers have most widely been utilized in welding, cutting and drilling they have also found applications in surface treatment of metals and alloys, e.g. transfor mation hardening and annealing. More recently, there has been significant amount of research being undertaken in laser glazing, laser surface alloying and laser cladding for obtaining improved surface properties. This report reviews the stat us of laser processing of metals and alloys emphasising its metallurgical aspects a nd deals with the different laser processes like welding, cutting, drilling and surface treatment highlighting the types and choice of laser and its interaction with metals and alloys and the applications of these processes. (author). 93 refs., 32 figs., 7 tables

  7. SOFTWARE TOOL FOR LASER CUTTING PROCESS CONTROL – SOLVING REAL INDUSTRIAL CASE STUDIES

    Directory of Open Access Journals (Sweden)

    Miloš Madić

    2016-08-01

    Full Text Available Laser cutting is one of the leading non-conventional machining technologies with a wide spectrum of application in modern industry. It order to exploit a number of advantages that this technology offers for contour cutting of materials, it is necessary to carefully select laser cutting conditions for each given workpiece material, thickness and desired cut qualities. In other words, there is a need for process control of laser cutting. After a comprehensive analysis of the main laser cutting parameters and process performance characteristics, the application of the developed software tool “BRUTOMIZER” for off-line control of CO2 laser cutting process of three different workpiece materials (mild steel, stainless steel and aluminum is illustrated. Advantages and abilities of the developed software tool are also illustrated.

  8. Performance of palm oil as a biobased machining lubricant when drilling inconel 718

    OpenAIRE

    Abd Rahim Erween; Sasahara Hiroyuki

    2017-01-01

    Metalworking fluid acts as cooling and lubrication agent at the cutting zone in the machining process. However, conventional Metalworking fluid such mineral oil gives negative impact on the human and environment. Therefore, the manufacture tends to substitute the mineral oil to bio-based oil such as vegetables and synthetic oil. In this paper, the drilling experiment was carried out to evaluate the efficiency of palm oil and compare it with minimal quantity lubrication technique using synthet...

  9. Insights into the radial water jet drilling technology – Application in a quarry

    Directory of Open Access Journals (Sweden)

    Thomas Reinsch

    2018-04-01

    Full Text Available In this context, we applied the radial water jet drilling (RJD technology to drill five horizontal holes into a quarry wall of the Gildehaus quarry close to Bad Bentheim, Germany. For testing the state-of-the-art jetting technology, a jetting experiment was performed to investigate the influence of geological heterogeneity on the jetting performance and the hole geometry, the influence of nozzle geometry and jetting pressure on the rate of penetration, and the possibility of localising the jetting nozzle utilizing acoustic activity. It is observed that the jetted holes can intersect fractures under varying angles, and the jetted holes do not follow a straight path when jetting at ambient surface condition. Cuttings from the jetting process retrieved from the holes can be used to estimate the reservoir rock permeability. Within the quarry, we did not observe a change in the rate of penetration due to jetting pressure variations. Acoustic monitoring was partially successful in estimating the nozzle location. Although the experiments were performed at ambient surface conditions, the results can give recommendations for a downhole application in deep wells. Keywords: Acoustic monitoring, Drilling performance, Trajectory, Permeability, Rock properties, Radial water jet drilling (RJD

  10. Use of Cutting-Edge Horizontal and Underbalanced Drilling Technologies and Subsurface Seismic Techniques to Explore, Drill and Produce Reservoired Oil and Gas from the Fractured Monterey Below 10,000 ft in the Santa Maria Basin of California

    Energy Technology Data Exchange (ETDEWEB)

    George Witter; Robert Knoll; William Rehm; Thomas Williams

    2006-06-30

    This project was undertaken to demonstrate that oil and gas can be drilled and produced safely and economically from a fractured Monterey reservoir in the Santa Maria Basin of California by employing horizontal wellbores and underbalanced drilling technologies. Two vertical wells were previously drilled in this area with heavy mud and conventional completions; neither was commercially productive. A new well was drilled by the project team in 2004 with the objective of accessing an extended length of oil-bearing, high-resistivity Monterey shale via a horizontal wellbore, while implementing managed-pressure drilling (MPD) techniques to avoid formation damage. Initial project meetings were conducted in October 2003. The team confirmed that the demonstration well would be completed open-hole to minimize productivity impairment. Following an overview of the geologic setting and local field experience, critical aspects of the application were identified. At the pre-spud meeting in January 2004, the final well design was confirmed and the well programming/service company requirements assigned. Various design elements were reduced in scope due to significant budgetary constraints. Major alterations to the original plan included: (1) a VSP seismic survey was delayed to a later phase; (2) a new (larger) surface hole would be drilled rather than re-enter an existing well; (3) a 7-in. liner would be placed into the top of the Monterey target as quickly as possible to avoid problems with hole stability; (4) evaluation activities were reduced in scope; (5) geosteering observations for fracture access would be deduced from penetration rate, cuttings description and hydrocarbon in-flow; and (6) rather than use nitrogen, a novel air-injection MPD system was to be implemented. Drilling operations, delayed from the original schedule by capital constraints and lack of rig availability, were conducted from September 12 to November 11, 2004. The vertical and upper curved sections were

  11. An experimental system for coiled tubing partial underbalanced drilling (CT-PUBD) technique

    Science.gov (United States)

    Shi, H. Z.; Ji, Z. S.; Zhao, H. Q.; Chen, Z. L.; Zhang, H. Z.

    2018-05-01

    To improve the rate of penetration (ROP) in hard formations, a new high-speed drilling technique called Coiled Tubing Partial Underbalanced Drilling (CT-PUBD) is proposed. This method uses a rotary packer to realize an underbalanced condition near the bit by creating a micro-annulus and an overbalanced condition at the main part of the annulus. A new full-scale laboratory experimental system is designed and set up to study the hydraulic characteristics and drilling performance of this method. The system is composed of a drilling system, circulation system, and monitor system, including three key devices, namely, cuttings discharge device, rotary packer, and backflow device. The experimental results showed that the pressure loss increased linearly with the flow rate of the drilling fluid. The high drilling speed of CT-PUBD proved it a better drilling method than the conventional drilling. The experimental system may provide a fundamental basis for the research of CT-PUBD, and the results proved that this new method is feasible in enhancing ROP and guaranteeing the drilling safety.

  12. Magnetic insights on seismogenic processes from scientific drilling of fault

    Science.gov (United States)

    Ferre, E. C.; Chou, Y. M.; Aubourg, C. T.; Li, H.; Doan, M. L.; Townend, J.; Sutherland, R.; Toy, V.

    2017-12-01

    Modern investigations through scientific drilling of recently seismogenic faults have provided remarkable insights on the physics of rupture processes. Following devastating earthquakes, several drilling programs focused since 1995 on the Nojima, Chelungpu, San Andreas, Wenchuan, Nankai Trough, Japan Trench and New Zealand Alpine faults. While these efforts were all crowned with success largely due to the multidisciplinarity of investigations, valuable insights were gained from rock magnetism and paleomagnetism and deserve to be highlighted. Continuous logging of magnetic properties allows detection of mineralogical and chemical changes in the host rock and fault zone particularly in slip zones, whether these are caused by frictional melting, elevation of temperature, ultracataclasis, or post-seismic fluid rock interaction. Further magnetic experiments on discrete samples including magnetic susceptibility, natural remanent magnetization, hysteresis properties, isothermal remanent magnetization acquisition and first order reversal curves, provide additional constrains on the nature, concentration and grain size of magnetic carriers. These experiments typically also inform on magnetization processes by thermal, chemical, or electrical mechanisms. Magnetic fabrics are generally not investigated on fault rocks from drill cores primarily in an effort to conserve the recovered core. However, recent methodological developments now would allow chemically non-destructive anisotropy of magnetic susceptibility (AMS) measurements to be performed on small 3.5 mm cubes. The mini-AMS method could provide crucial information on the kinematics of frictional melts produced during recent or ancient earthquakes and therefore would constrain the corresponding focal mechanisms. Finally, demagnetization experiments of the natural remanent magnetization (NRM) are one of the most powerful items in the magnetic toolkit because they provide chronological constrains on magnetization processes

  13. Dual wall reverse circulation drilling with multi-level groundwater sampling for groundwater contaminant plume delineation at Paducah Gaseous Diffusion Plant, Paducah, Kentucky

    International Nuclear Information System (INIS)

    Smuin, D.R.; Morti, E.E.; Zutman, J.L.; Pickering, D.A.

    1995-01-01

    Dual wall reverse circulation (DWRC) drilling was used to drill 48 borings during a groundwater contaminant investigation at the Paducah Gaseous Diffusion Plant, Paducah, Kentucky. This method was selected as an alternative to conventional hollow stem auger drilling for a number of reasons, including the expectation of minimizing waste, increasing the drilling rate, and reducing the potential for cross contamination of aquifers. Groundwater samples were collected from several water-bearing zones during drilling of each borehole. The samples were analyzed for volatile organic compounds using a field gas chromatograph. This approach allowed the investigation to be directed using near-real-time data. Use of downhole geophysical logging, in conjunction with lithologic descriptions of borehole cuttings, resulted in excellent correlation of the geology in the vicinity of the contaminant plume. The total volume of cuttings generated using the DWRC drilling method was less than half of what would have been produced by hollow stem augering; however, the cuttings were recovered in slurry form and had to be dewatered prior to disposal. The drilling rate was very rapid, often approaching 10 ft/min; however, frequent breaks to perform groundwater sampling resulted in an average drilling rate of < 1 ft/min. The time required for groundwater sampling could be shortened by changing the sampling methodology. Analytical results indicated that the drilling method successfully isolated the various water bearing zones and no cross contamination resulted from the investigation

  14. Analyzing the effect of tool edge radius on cutting temperature in micro-milling process

    Science.gov (United States)

    Liang, Y. C.; Yang, K.; Zheng, K. N.; Bai, Q. S.; Chen, W. Q.; Sun, G. Y.

    2010-10-01

    Cutting heat is one of the important physical subjects in the cutting process. Cutting heat together with cutting temperature produced by the cutting process will directly have effects on the tool wear and the life as well as on the workpiece processing precision and surface quality. The feature size of the workpiece is usually several microns. Thus, the tiny changes of cutting temperature will affect the workpiece on the surface quality and accuracy. Therefore, cutting heat and temperature generated in micro-milling will have significantly different effect than the one in the traditional tools cutting. In this paper, a two-dimensional coupled thermal-mechanical finite element model is adopted to determine thermal fields and cutting temperature during the Micro-milling process, by using software Deform-2D. The effect of tool edge radius on effective stress, effective strain, velocity field and cutting temperature distribution in micro-milling of aluminum alloy Al2024-T6 were investigated and analyzed. Also, the transient cutting temperature distribution was simulated dynamically. The simulation results show that the cutting temperature in Micro-milling is lower than those occurring in conventional milling processes due to the small loads and low cutting velocity. With increase of tool edge radius, the maximum temperature region gradually occurs on the contact region between finished surfaced and flank face of micro-cutter, instead of the rake face or the corner of micro-cutter. And this phenomenon shows an obvious size effect.

  15. Computer-aided analysis of cutting processes for brittle materials

    Science.gov (United States)

    Ogorodnikov, A. I.; Tikhonov, I. N.

    2017-12-01

    This paper is focused on 3D computer simulation of cutting processes for brittle materials and silicon wafers. Computer-aided analysis of wafer scribing and dicing is carried out with the use of the ANSYS CAE (computer-aided engineering) software, and a parametric model of the processes is created by means of the internal ANSYS APDL programming language. Different types of tool tip geometry are analyzed to obtain internal stresses, such as a four-sided pyramid with an included angle of 120° and a tool inclination angle to the normal axis of 15°. The quality of the workpieces after cutting is studied by optical microscopy to verify the FE (finite-element) model. The disruption of the material structure during scribing occurs near the scratch and propagates into the wafer or over its surface at a short range. The deformation area along the scratch looks like a ragged band, but the stress width is rather low. The theory of cutting brittle semiconductor and optical materials is developed on the basis of the advanced theory of metal turning. The fall of stress intensity along the normal on the way from the tip point to the scribe line can be predicted using the developed theory and with the verified FE model. The crystal quality and dimensions of defects are determined by the mechanics of scratching, which depends on the shape of the diamond tip, the scratching direction, the velocity of the cutting tool and applied force loads. The disunity is a rate-sensitive process, and it depends on the cutting thickness. The application of numerical techniques, such as FE analysis, to cutting problems enhances understanding and promotes the further development of existing machining technologies.

  16. Improving Coolant Effectiveness through Drill Design Optimization in Gundrilling

    Science.gov (United States)

    Woon, K. S.; Tnay, G. L.; Rahman, M.

    2018-05-01

    Effective coolant application is essential to prevent thermo-mechanical failures of gun drills. This paper presents a novel study that enhances coolant effectiveness in evacuating chips from the cutting zone using a computational fluid dynamic (CFD) method. Drag coefficients and transport behaviour over a wide range of Reynold numbers were first established through a series of vertical drop tests. With these, a CFD model was then developed and calibrated with a set of horizontal drilling tests. Using this CFD model, critical drill geometries that lead to poor chip evacuation including the nose grind contour, coolant hole configuration and shoulder dub-off angle in commercial gun drills are identified. From this study, a new design that consists a 20° inner edge, 15° outer edge, 0° shoulder dub-off and kidney-shaped coolant channel is proposed and experimentally proven to be more superior than all other commercial designs.

  17. Optimization of Burr size, Surface Roughness and Circularity Deviation during Drilling of Al 6061 using Taguchi Design Method and Artificial Neural Network

    Directory of Open Access Journals (Sweden)

    Reddy Sreenivasulu

    2015-03-01

    Full Text Available This paper presents the influence of cutting parameters like cutting speed, feed rate, drill diameter, point angle and clearance angle on the burr size, surface roughness and circularity deviation of Al 6061 during drilling on CNC vertical machining center. A plan of experiments based on Taguchi technique has been used to acquire the data. An orthogonal array, signal to noise (S/N ratio and analysis of variance (ANOVA are employed to investigate machining characteristics of Al 6061 using HSS twist drill bits of variable tool geometry and maintain constant helix angle of 45 degrees. Confirmation tests have been carried out to predict the optimal setting of process parameters to validate the used approach, obtained the values of 0.2618mm, 0.1821mm, 3.7451µm, 0.0676mm for burr height, burr thickness, surface roughness and circularity deviation respectively. Finally, artificial neural network has been applied to compare the predicted values with the experimental values, good agreement was shown between the predictive model results and the experimental measurements. Normal 0 false false false EN-US X-NONE X-NONE

  18. INVESTIGATING OF ECO- AND ENERGY-EFFICIENT LUBRICATION STRATEGIES FOR THE DRILLING OF LIGHT METAL ALLOYS

    Directory of Open Access Journals (Sweden)

    N.F. Treurnicht

    2012-01-01

    Full Text Available

    ENGLISH ABSTRACT: Energy use will be one of the main drivers for the achievement of more eco-efficient drilling processes in the automotive industry. Industry awareness of the environmental impact of used cutting emulsions, and the negative effect on worker health, has increased sharply. This has led to innovative lubrication methods such as through-spindle minimal quantity lubrication (MQL for drilling aluminium-silicon alloys. In this work the performance of MQL at different cutting speeds and feed rates has been investigated using infrared temperature measurements. The results indicate that MQL is a feasible eco-efficient alternative to conventional flood cooling when drilling aluminium-silicon alloys.

    AFRIKAANSE OPSOMMING: Energiebenutting maak een van die hoofdryfvere uit om eko-doeltreffendheid te behaal in boorprosesse in die motornywerheid. Nywerheidsbewustheid van die omgewingsimpak van gebruikte sny-vloeistowwe, en die negatiewe effek daarvan op werkergesondheid, het skerp toegeneem. Hierdie bewustheid het aanleiding gegee tot die ontwikkeling van smeringsmetodes soos deur-spil minimale hoeveelheid smering (Engels: Minimal Quantity Lubrication, MQL vir die boor van aluminium-silikon legerings. In hierdie werk word die prestasie van MQL ondersoek teen verskillende snyspoed- en voertempo-kondisies deur middel van infra-rooi temperatuurmeting. Die resultate dui daarop dat MQL ’n lewensvatbare eko-vriendelike alternatief tot konvensionele vloedverkoeling is, wanneer aluminium-silikon legerings geboor word.

  19. Evaluation of circularity error in drilling of syntactic foam composites

    Science.gov (United States)

    Ashrith H., S.; Doddamani, Mrityunjay; Gaitonde, Vinayak

    2018-04-01

    Syntactic foams are widely used in structural applications of automobiles, aircrafts and underwater vehicles due to their lightweight properties combined with high compression strength and low moisture absorption. Structural application requires drilling of holes for assembly purpose. In this investigation response surface methodology based mathematical models are used to analyze the effects of cutting speed, feed, drill diameter and filler content on circularity error both at entry and exit level in drilling of glass microballoon reinforced epoxy syntactic foam. Experiments are conducted based on full factorial design using solid coated tungsten carbide twist drills. The parametric analysis reveals that circularity error is highly influenced by drill diameter followed by spindle speed at the entry and exit level. Parametric analysis also reveals that increasing filler content decreases circularity error by 13.65 and 11.96% respectively at entry and exit levels. Average circularity error at the entry level is found to be 23.73% higher than at the exit level.

  20. Principles of selection ofdrilling mud stream volume when drilling with a stream pump

    Directory of Open Access Journals (Sweden)

    Jan Macuda

    2006-10-01

    Full Text Available The reverse mud circulation induced by a stream pump is most frequently applied for large diameter drilling. This system is treated as auxiliary in all design solutions. It is implemented to drilling wells from the surface to the depth of deposition of the preliminary column. It enables performing wells in loose sands, gravel, clays clayey shales, marls, limestones, sandstones and other sedimentary rocks.A principle of selecting a drilling mud stream volume for various bit diameters and drilling rates in loose rocks are presented in the paper. A special attention has been paid to the drop of efficiency of cuttings removal with an increasing depth of the borehole.

  1. Analysis of bit-rock interaction during stick-slip vibrations using PDC cutting force model

    Energy Technology Data Exchange (ETDEWEB)

    Patil, P.A.; Teodoriu, C. [Technische Univ. Clausthal, Clausthal-Zellerfeld (Germany). ITE

    2013-08-01

    Drillstring vibration is one of the limiting factors maximizing the drilling performance and also causes premature failure of drillstring components. Polycrystalline diamond compact (PDC) bit enhances the overall drilling performance giving the best rate of penetrations with less cost per foot but the PDC bits are more susceptible to the stick slip phenomena which results in high fluctuations of bit rotational speed. Based on the torsional drillstring model developed using Matlab/Simulink for analyzing the parametric influence on stick-slip vibrations due to drilling parameters and drillstring properties, the study of relations between weight on bit, torque on bit, bit speed, rate of penetration and friction coefficient have been analyzed. While drilling with the PDC bits, the bit-rock interaction has been characterized by cutting forces and the frictional forces. The torque on bit and the weight on bit have both the cutting component and the frictional component when resolved in horizontal and vertical direction. The paper considers that the bit is undergoing stick-slip vibrations while analyzing the bit-rock interaction of the PDC bit. The Matlab/Simulink bit-rock interaction model has been developed which gives the average cutting torque, T{sub c}, and friction torque, T{sub f}, values on cutters as well as corresponding average weight transferred by the cutting face, W{sub c}, and the wear flat face, W{sub f}, of the cutters value due to friction.

  2. Mineralogy of drill hole UE-25pnumber1 at Yucca Mountain, Nevada

    International Nuclear Information System (INIS)

    Chipera, S.J.; Bish, D.L.

    1988-05-01

    Drill hole UE-25p/number sign/1 is located east of the candidate repository block at Yucca Mountain, Nevada, and as such provides information on the geology of the accessible environment. The hole was drilled to a depth of 1807 m (5923 ft) and is unique in that it penetrates tuffs that are older than any volcanic units previously encountered in drill holes at Yucca Mountain. In addition, it is the only hole drilled to date that penetrates the base of the tuff sequence and enters the underlying Paleozoic dolomite basement. We have examined the mineralogy of drill cuttings, core, and sidewall samples from drill hole UE-25p/number sign/1 is similar to that in the other drill holes examined at Yucca Mountain. The only significant differences in mineralogy from other drill holes include the presence of dolomite in the Paleozoic carbonate rocks and the occurrence of up to 3% laumontite, a Ca-zeolite, in four samples of the Lithic Ridge Tuff. 15 refs., 5 figs., 4 tabs

  3. Expanding the printable design space for lithography processes utilizing a cut mask

    Science.gov (United States)

    Wandell, Jerome; Salama, Mohamed; Wilkinson, William; Curtice, Mark; Feng, Jui-Hsuan; Gao, Shao Wen; Asthana, Abhishek

    2016-03-01

    The utilization of a cut-mask in semiconductor patterning processes has been in practice for logic devices since the inception of 32nm-node devices, notably with unidirectional gate level printing. However, the microprocessor applications where cut-mask patterning methods are used are expanding as Self-Aligned Double Patterning (SADP) processes become mainstream for 22/14nm fin diffusion, and sub-14nm metal levels. One common weakness for these types of lithography processes is that the initial pattern requiring the follow-up cut-mask typically uses an extreme off-axis imaging source such as dipole to enhance the resolution and line-width roughness (LWR) for critical dense patterns. This source condition suffers from poor process margin in the semi-dense (forbidden pitch) realm and wrong-way directional design spaces. Common pattern failures in these limited design regions include bridging and extra-printing defects that are difficult to resolve with traditional mask improvement means. This forces the device maker to limit the allowable geometries that a designer may use on a device layer. This paper will demonstrate methods to expand the usable design space on dipole-like processes such as unidirectional gate and SADP processes by utilizing the follow-up cut mask to improve the process window. Traditional mask enhancement means for improving the process window in this design realm will be compared to this new cut-mask approach. The unique advantages and disadvantages of the cut-mask solution will be discussed in contrast to those customary methods.

  4. Conceptual design of modular fixture for frame welding and drilling process integration case study: Student chair in UNS industrial engineering integrated practicum

    Science.gov (United States)

    Darmawan, Tofiq Dwiki; Priadythama, Ilham; Herdiman, Lobes

    2018-02-01

    Welding and drilling are main processes of making chair frame from metal material. Commonly, chair frame construction includes many arcs which bring difficulties for its welding and drilling process. In UNS industrial engineering integrated practicum there are welding fixtures which use to fixing frame component position for welding purpose. In order to achieve exact holes position for assembling purpose, manual drilling processes were conducted after the frame was joined. Unfortunately, after it was welded the frame material become hard and increase drilling tools wear rate as well as reduce holes position accuracy. The previous welding fixture was not equipped with clamping system and cannot accommodate drilling process. To solve this problem, our idea is to reorder the drilling process so that it can be execute before welding. Thus, this research aims to propose conceptual design of modular fixture which can integrate welding and drilling process. We used Generic Product Development Process to address the design concept. We collected design requirements from 3 source, jig and fixture theoretical concepts, user requirements, and clamping part standards. From 2 alternatives fixture tables, we propose the first which equipped with mounting slots instead of holes. We test the concept by building a full sized prototype and test its works by conducting welding and drilling of a student chair frame. Result from the welding and drilling trials showed that the holes are on precise position after welding. Based on this result, we conclude that the concept can be a consideration for application in UNS Industrial Engineering Integrated Practicum.

  5. Optimization of process parameters in drilling of fibre hybrid composite using Taguchi and grey relational analysis

    Science.gov (United States)

    Vijaya Ramnath, B.; Sharavanan, S.; Jeykrishnan, J.

    2017-03-01

    Nowadays quality plays a vital role in all the products. Hence, the development in manufacturing process focuses on the fabrication of composite with high dimensional accuracy and also incurring low manufacturing cost. In this work, an investigation on machining parameters has been performed on jute-flax hybrid composite. Here, the two important responses characteristics like surface roughness and material removal rate are optimized by employing 3 machining input parameters. The input variables considered are drill bit diameter, spindle speed and feed rate. Machining is done on CNC vertical drilling machine at different levels of drilling parameters. Taguchi’s L16 orthogonal array is used for optimizing individual tool parameters. Analysis Of Variance is used to find the significance of individual parameters. The simultaneous optimization of the process parameters is done by grey relational analysis. The results of this investigation shows that, spindle speed and drill bit diameter have most effect on material removal rate and surface roughness followed by feed rate.

  6. Effects of implant drilling parameters for pilot and twist drills on temperature rise in bone analog and alveolar bones.

    Science.gov (United States)

    Chen, Yung-Chuan; Hsiao, Chih-Kun; Ciou, Ji-Sih; Tsai, Yi-Jung; Tu, Yuan-Kun

    2016-11-01

    This study concerns the effects of different drilling parameters of pilot drills and twist drills on the temperature rise of alveolar bones during dental implant procedures. The drilling parameters studied here include the feed rate and rotation speed of the drill. The bone temperature distribution was analyzed through experiments and numerical simulations of the drilling process. In this study, a three dimensional (3D) elasto-plastic dynamic finite element model (DFEM) was proposed to investigate the effects of drilling parameters on the bone temperature rise. In addition, the FE model is validated with drilling experiments on artificial human bones and porcine alveolar bones. The results indicate that 3D DFEM can effectively simulate the bone temperature rise during the drilling process. During the drilling process with pilot drills or twist drills, the maximum bone temperature occurred in the region of the cancellous bones close to the cortical bones. The feed rate was one of the important factors affecting the time when the maximum bone temperature occurred. Our results also demonstrate that the elevation of bone temperature was reduced as the feed rate increased and the drill speed decreased, which also effectively reduced the risk region of osteonecrosis. These findings can serve as a reference for dentists in choosing drilling parameters for dental implant surgeries. Copyright © 2016 IPEM. Published by Elsevier Ltd. All rights reserved.

  7. Enhancement of low power CO2 laser cutting process for injection molded polycarbonate

    Science.gov (United States)

    Moradi, Mahmoud; Mehrabi, Omid; Azdast, Taher; Benyounis, Khaled Y.

    2017-11-01

    Laser cutting technology is a non-contact process that typically is used for industrial manufacturing applications. Laser cut quality is strongly influenced by the cutting processing parameters. In this research, CO2 laser cutting specifications have been investigated by using design of experiments (DOE) with considering laser cutting speed, laser power and focal plane position as process input parameters and kerf geometry dimensions (i.e. top and bottom kerf width, ratio of the upper kerf to lower kerf, upper heat affected zone (HAZ)) and surface roughness of the kerf wall as process output responses. A 60 Watts CO2 laser cutting machine is used for cutting the injection molded samples of polycarbonate sheet with the thickness of 3.2 mm. Results reveal that by decreasing the laser focal plane position and laser power, the bottom kerf width will be decreased. Also the bottom kerf width decreases by increasing the cutting speed. As a general result, locating the laser spot point in the depth of the workpiece the laser cutting quality increases. Minimum value of the responses (top kerf, heat affected zone, ratio of the upper kerf to lower kerf, and surface roughness) are considered as optimization criteria. Validating the theoretical results using the experimental tests is carried out in order to analyze the results obtained via software.

  8. Study on processing parameters of glass cutting by nanosecond 532 nm fiber laser

    Science.gov (United States)

    Wang, Jin; Gao, Fan; Xiong, Baoxing; Zhang, Xiang; Yuan, Xiao

    2018-03-01

    The processing parameters of soda-lime glass cutting with several nanosecond 532 nm pulsed fiber laser are studied in order to obtain sufficiently large ablation rate and better processing quality. The influences of laser processing parameters on effective cutting speed and cutting quality of 1 2 mm thick soda-lime glass are studied. The experimental results show that larger laser pulse energy will lead to higher effective cutting speed and larger maximum edge collapse of the front side of the glass samples. Compared with that of 1.1 mm thick glass samples, the 2.0 mm thick glass samples is more difficult to cut. With the pulse energy of 51.2 μJ, the maximum edge collapse is more than 200 μm for the 2.0 mm thick glass samples. In order to achieve the high effective cutting speed and good cutting quality at the same time, the dual energy overlapping method is used to obtain the better cutting performance for the 2.0 mm thick glass samples, and the cutting speed of 194 mm/s and the maximum edge collapse of less than 132 μm are realized.

  9. Assessment of the exit defects in carbon fibre-reinforced plastic plates caused by drilling

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Houjiang; Zhang Liangchi [Sydney Univ. (Australia). Dept. of Mechanical and Mechatronic Engineering; Chen Wuyi; Chen Dingchang [Beijing Univ. of Aeronautics and Astronautics, BJ (China). Dept. of Manufacturing Engineering

    2001-07-01

    This paper investigates the formation of the exit defects in carbon fibre-reinforced plates and characterizes their features in terms of drilling conditions. It was found that spalling and fuzzing are the major mechanisms of exit defects. The spalling, consisting of a main region and a secondary region, is caused by chisel and cutting edge actions, in which the former plays a key role. The fuzzing, however, exists in the cutting region where the included angle between the fibre direction of the surface layer and that of the cutting speed is acute. A severer spalling damage corresponds to a high spindle speed, a large feed rate and a great thrust force. Some empirical relationships, including a dimensionless formula, were developed for assessing the characteristic dimension of the spalling damage based on the known drilling conditions. (orig.)

  10. Trace elements in a North Sea drill core

    DEFF Research Database (Denmark)

    Kunzendorf, Helmar; Gwozdz, R.; Svendsen, N.

    1986-01-01

    , V, Sr, Dy, Mg, Ti, Ba and Eu. The major elements Ca and Al could be related to petrophysical parameters, particularly Al which shows a correlation with the silicification/argillaceous content. Na (and Cl) has a low content in the hydrocarbon-bearing section of the drill core suggesting that the pore......Chalk samples, systematically taken along a drill core from one of the hydrocarbon producing fields of the North Sea (Tyra field), were analysed by a neutron activation technique involving measurement of radioisotopes with relatively short half-lives. Elements determined include Na, Al, Cl, Ca, Mn...... space is filled mainly by hydrocarbons. A significant decrease of Mn with depth probably suggests diagenesis of chalk prior to, or with, hydrocarbon emplacement. Investigations of drilling fluids and cuttings reveal a strong contamination of the latter, mainly by Ba. Chalk data from comparable onshore...

  11. Geology of hole drill thermal infra basaltic (Guarani Aquifer System) in Salto Uruguay

    International Nuclear Information System (INIS)

    Goso, C.; Muzio, R.; Marmisolle, J.; De Souza, S.

    2004-01-01

    This paper deals with the lithological description of a thermal infrabasaltic (Guarani Aquifer System) hole drill cutting in Dayman (Kanarek Hotel), Salto department (Uruguay). This hole drill shows 152 meters of Buena Vista Formation (Upper Permian- Lower Triassic), 188 meters of Tacuarembo Formation (Upper Jurassic-Lower Cretaceous) and 940meters of Arapey Formation (Lower Cretaceous). Petrographical studies of six basaltic levels were done [es

  12. Miniature Low-Mass Drill Actuated by Flextensional Piezo Stack

    Science.gov (United States)

    Sherrit, Stewart; Badescu, Mircea; Bar-Cohen, Yoseph

    2010-01-01

    Recent experiments with a flextensional piezoelectric actuator have led to the development of a sampler with a bit that is designed to produce and capture a full set of sample forms including volatiles, powdered cuttings, and core fragments. The flextensional piezoelectric actuator is a part of a series of devices used to amplify the generated strain from piezoelectric actuators. Other examples include stacks, bimorphs, benders, and cantilevers. These devices combine geometric and resonance amplifications to produce large stroke at high power density. The operation of this sampler/drill was demonstrated using a 3x2x1-cm actuator weighing 12 g using power of about 10-W and a preload of about 10 N. A limestone block was drilled to a depth of about 1 cm in five minutes to produce powdered cuttings. It is generally hard to collect volatiles from random surface profiles found in rocks and sediment, powdered cuttings, and core fragments. Toward the end of collecting volatiles, the actuator and the bit are covered with bellows-shaped shrouds to prevent fines and other debris from reaching the analyzer. A tube with a miniature bellows (to provide flexibility) is connected to the bit and directs the flow of the volatiles to the analyzer. Another modality was conceived where the hose is connected to the bellows wall directly to allow the capture of volatiles generated both inside and outside the bit. A wide variety of commercial bellows used in the vacuum and microwave industries can be used to design the volatiles capture mechanism. The piezoelectric drilling mechanism can potentially be operated in a broad temperature range from about-200 to less than 450 C. The actuators used here are similar to the actuators that are currently baselined to fly as part of the inlet funnel shaking mechanism design of MSL (Mars Science Laboratory). The space qualification of these parts gives this drill a higher potential for inclusion in a future mission, especially when considering its

  13. Exploring thermal anisotropy of cortical bone using temperature measurements in drilling.

    Science.gov (United States)

    Alam, Khurshid

    2016-05-12

    Bone drilling is widely used in orthopaedics for fracture treatment, reconstructive surgery and bone biopsy. Heat generation in bone drilling can cause rise in bone temperature resulting in prolonged healing time or loosening of fixation. The purpose of this study was to investigate thermal anisotropy of bone by measuring the level of temperature in bone drilling with and without cooling conditions in two anatomical directions. Drilling tests were performed on bovine cortical bone. A total of fifteen specimens were used to obtain data for statistical analysis. Temperature near the cutting zone was measured in two anatomical directions. i.e. along the longitudinal and circumferential direction. Temperature distribution was also found in the two prescribed directions. Analysis of variance (ANOVA) was used to identify significant drilling parameter affecting bone temperature. Drilling speed, feed rate and drill size were found influential parameters affecting bone temperature. Higher drilling speed, feed rate, and large drill size were found to cause elevated temperature in bone. Much lower temperature was measured in bone when cooling fluid was supplied to the drilling region. Experimental results revealed lower temperatures in the circumferential direction compared to the longitudinal direction. Thermal anisotropy for heat transport was found in the bone. This study recommends lower drilling speed and feed rate and cooling for controlling rise in bone temperature.

  14. Optimization of CO2 Laser Cutting Process using Taguchi and Dual Response Surface Methodology

    Directory of Open Access Journals (Sweden)

    M. Madić

    2014-09-01

    Full Text Available Selection of optimal cutting parameter settings for obtaining high cut quality in CO2 laser cutting process is of great importance. Among various analytical and experimental optimization methods, the application of Taguchi and response surface methodology is one of most commonly used for laser cutting process optimization. Although the concept of dual response surface methodology for process optimization has been used with success, till date, no experimental study has been reported in the field of laser cutting. In this paper an approach for optimization of CO2 laser cutting process using Taguchi and dual response surface methodology is presented. The goal was to determine the near optimal laser cutting parameter values in order to ensure robust condition for minimization of average surface roughness. To obtain experimental database for development of response surface models, Taguchi’s L25 orthogonal array was implemented for experimental plan. Three cutting parameters, the cutting speed (3, 4, 5, 6, 7 m/min, the laser power (0.7, 0.9, 1.1, 1.3, 1.5 kW, and the assist gas pressure (3, 4, 5, 6, 7 bar, were used in the experiment. To obtain near optimal cutting parameters settings, multi-stage Monte Carlo simulation procedure was performed on the developed response surface models.

  15. Investigation on hole manufacture in 42CrMo4 steel using 3-flute carbide drills and 6-flute cermet reamers

    DEFF Research Database (Denmark)

    Müller, Pavel; De Chiffre, Leonardo

    2009-01-01

    An investigation on cutting forces and hole quality using carbide 3-flute self-centering drills and 6-flute cermet reamers was performed on 42CrMo4 alloy steel. Different depths of cuts were analyzed with respect to cutting thrust and cutting torque, hole diameter, form and surface integrity. Goo...

  16. Evaluating the transport of solids generated by shale instabilities in ERW drilling

    Energy Technology Data Exchange (ETDEWEB)

    Martins, A. L.; Santana, M.; Gaspari, E.; Campos, W. [petrobras S.A. (Brazil)

    1998-12-31

    Foundation for a new approach to understanding well bore problems are proposed. The new approach involves a computer-based time dependent mathematical model, based on the two-layer model approach. The model considers added amounts of solids that result from the crumbling and cave-in of the well bore, and advocates that for best results, cuttings transport, formation instabilities and differential sticking should be analyzed together. The results described in this paper confirm that the proposed formulation is an effective tool for the realistic simulation of drilled cuttings transport phenomena. The proposed approach shows a potential for drilling with lower mud weights, assuming that there is sufficient hydraulic capacity. In such cases it would be possible to continue drilling in the presence of instabilities and maintain hole cleaning at a satisfactory level. If on the other hand, there is already a considerable bed of solids in the annulus, any instability would be very risky. Further development of the model will include consideration of variable inclinations, analysis of different instability functions and validation by field studies. 17 refs., 12 figs.

  17. Drill-string design for directional wells

    Energy Technology Data Exchange (ETDEWEB)

    Dawson, R; Corbett, K T [Exxon Production Research Co., Houston, TX (USA)

    1983-01-01

    This paper is concerned with predicting the tension and torsion loads on drill strings in directional wells and with adjusting the string design or well plan to provide adequate strength. Drill-string drag is the incremental force that is required to move the pipe up or down in the hole; torque is the moment required to rotate the pipe. Drag forces are usually given relative to the string weight measured with the string roating but not reciprocating. Measured from the roating string weight, the pick-up drag is usually slightly greater than the slack-off drag. The magnitudes of torque and drag are related in any particular well; high drag forced and exessive torque loads normally occur together. There are a number of phenomena wich contribute to torque and drag. Included are tight hole conditions, sloughing hole, keyseats, differential sticking, cuttings build up due to poor hole cleaning and sliding wellbore friction. With the exception of sliding friction, these causes are associated with problem conditions in the wellbore. Conversely, in wells with good hole conditions, the primary source of torque and drag is sliding friction. This paper is only concerned with the torque and drag caused by sliding friction. The cabability to predict frictional loads on drill pipe has two main benefits. First, more complete knowledge of drill-string loading allows use of improved drill-string design techniques. Drill-string components can be chosen using a systematic approach considering the force involved. Second, deep, highly-deviated wells can be planned to minimize torque and drag. Use of torque and drag as a criteria to select the most appropriate well path will help ensure successful drilling operations to total depth. 1 fig., 2 tabs. (Author).

  18. Waterjet drilling in porcine bone: the effect of the nozzle diameter and bone architecture on the hole dimensions

    NARCIS (Netherlands)

    den Dunnen, Steven; Mulder, Lars; Kerkhoffs, Gino M. M. J.; Dankelman, Jenny; Tuijthof, Gabrielle J. M.

    2013-01-01

    Using waterjets instead of rigid drill bits for bone drilling can be beneficial due to the absence of thermal damage and a consequent sharp cut. Additionally, waterjet technology allows the development of flexible instruments that facilitate maneuvering through complex joint spaces. Controlling the

  19. Measurement of defects in carbon fiber reinforced polymer drilled

    Directory of Open Access Journals (Sweden)

    Pascual Víctor

    2017-01-01

    Full Text Available Increasingly, fiber-reinforced materials are more widely used because of their good mechanical properties. It is usual to join pieces of these materials through screws and rivets, for which it is necessary to make a hole in the piece, usually by drilling. One of the problems of use CFRP resides in the appearance of defects due to the machining. The main defect to be taken into account is the delamination. Delamination implies poor tolerance when assembling parts, reducing the structural integrity of the part, and areas with high wear, as a series of stresses arise when mounting the screws. Much has been published about delamination and the factors that influence its appearance, so we are not going to focus on it. The present study aims to quantify and measure the defects associated with the drilling of compounds reinforced with carbon fibers, in relation to the cutting parameters used in each case. For this purpose, an optical measurement system and a posterior digital image processing will be used through Deltec Vision software.

  20. Correlation of cutting fluid performance in different machining operations

    DEFF Research Database (Denmark)

    De Chiffre, Leonardo; Belluco, Walter

    2001-01-01

    An analysis of cutting fluid performance in different metal cutting operations is presented, based on experimental investigations in which type of operation, performance criteria, work material, and fluid type are considered. Cutting fluid performance was evaluated in turning, drilling, reaming...... investigated. Results show that correlation of cutting fluid performance in different operations exists, within the same group of cutting fluids, in the case of stainless steel as workpiece material. Under the tested conditions, the average correlation coefficients between efficiency parameters with different...... operations on austenitic stainless steel lied in the range 0.87-0.97 for waterbased fluids and 0.79-0.89 for straight oils. A similar correlation could not be found for the other workpiece materials investigated in this work. A rationalisation of cutting fluid performance tests is suggested....

  1. Deep-Time drilling in the Australian Archean: the Agouron Institute geobiological drilling project. (Invited)

    Science.gov (United States)

    Buick, R.

    2010-12-01

    The Agouron Institute has sponsored deep-time drilling across the South African Archean-Proterozoic boundary, investigating the rise of oxygen over an onshore-offshore environmental transect. It is now supporting a drilling program in the Australian Archean of the Pilbara Craton, addressing a similar theme but with the added goal of resolving controversy over the age and origin of hydrocarbon biomarker molecules in ancient kerogenous shales. As these have been claimed to provide evidence for the evolution of oxygenic photosynthesis long before the rise of atmospheric oxygen to persistently high levels during the ~2.3 Ga “Great Oxidation Event”, their syngenesis with their host shales is thus of critical importance for the interpretation of Earth’s early oxygenation history. During the first drilling season, 3 holes were drilled using techniques and equipment to minimize organic geochemical contamination (new drill-string components cleaned before drilling potentially biomarker-bearing rocks, pre-contamination of drilling fluid with a synthetic organic compound of similar geochemical characteristics to biomarkers, sterile cutting and storage of samples immediately upon retrieval from the core-barrel). The initial hole was a blank control for organic geochemistry, drilled into rocks too metamorphosed to retain biomarker molecules. These rocks, cherts, carbonates and pelites of the 3.52 Ga Coucal Formation, Coonterunah Group, have been metamorphosed to upper greenschist facies at temperatures near 500°C and so should have had any ancient soluble hydrocarbons destroyed. However, because they contain both carbonate and organic carbon, these rocks can instead provide isotopic information about the earliest evolution of biological metabolism as they possess residues of both the reactant and product sides of the carbon-fixation reaction. The second hole sampled an on-shore section of carbonates and kerogenous shales in the ~2.65 Ga Carawine Dolomite and Lewin Shale

  2. The experimental research on electrodischarge drilling of high aspect ratio holes in Inconel 718

    Science.gov (United States)

    Lipiec, Piotr; Machno, Magdalena; Skoczypiec, Sebastian

    2018-05-01

    In recent years the drilling operations become important area of electrodischarge machining (EDM) application. This especially concerns drilling of, small (D 10) holes in difficult-to-cut materials (i.e. nickel or titanium alloys). Drilling of such a holes is significantly beyond mechanical drilling capabilities. Therefore electrodischarge machining is good and cost efficient alternative for such application. EDM gives possibility to drill accurate, burr free and high aspect ratio holes and is applicable to machine wide range of conductive materials, irrespective of their hardness and toughness. However it is worth to underline its main disadvantages such as: significant tool wear, low material removal rate and poor surface integrity. The last one is especially important in reliable applications in aircraft or medical industry.

  3. Influence of the Drilling Mud Formulation Process on the Bacterial Communities in Thermogenic Natural Gas Wells of the Barnett Shale▿†

    Science.gov (United States)

    Struchtemeyer, Christopher G.; Davis, James P.; Elshahed, Mostafa S.

    2011-01-01

    The Barnett Shale in north central Texas contains natural gas generated by high temperatures (120 to 150°C) during the Mississippian Period (300 to 350 million years ago). In spite of the thermogenic origin of this gas, biogenic sulfide production and microbiologically induced corrosion have been observed at several natural gas wells in this formation. It was hypothesized that microorganisms in drilling muds were responsible for these deleterious effects. Here we collected drilling water and drilling mud samples from seven wells in the Barnett Shale during the drilling process. Using quantitative real-time PCR and microbial enumerations, we show that the addition of mud components to drilling water increased total bacterial numbers, as well as the numbers of culturable aerobic heterotrophs, acid producers, and sulfate reducers. The addition of sterile drilling muds to microcosms that contained drilling water stimulated sulfide production. Pyrosequencing-based phylogenetic surveys of the microbial communities in drilling waters and drilling muds showed a marked transition from typical freshwater communities to less diverse communities dominated by Firmicutes and Gammaproteobacteria. The community shifts observed reflected changes in temperature, pH, oxygen availability, and concentrations of sulfate, sulfonate, and carbon additives associated with the mud formulation process. Finally, several of the phylotypes observed in drilling muds belonged to lineages that were thought to be indigenous to marine and terrestrial fossil fuel formations. Our results suggest a possible alternative exogenous origin of such phylotypes via enrichment and introduction to oil and natural gas reservoirs during the drilling process. PMID:21602366

  4. CO 2 laser cutting of MDF . 1. Determination of process parameter settings

    Science.gov (United States)

    Lum, K. C. P.; Ng, S. L.; Black, I.

    2000-02-01

    This paper details an investigation into the laser processing of medium-density fibreboard (MDF). Part 1 reports on the determination of process parameter settings for the effective cutting of MDF by CO 2 laser, using an established experimental methodology developed to study the interrelationship between and effects of varying laser set-up parameters. Results are presented for both continuous wave (CW) and pulse mode (PM) cutting, and the associated cut quality effects have been commented on.

  5. Notched K-wire for low thermal damage bone drilling.

    Science.gov (United States)

    Liu, Yao; Belmont, Barry; Wang, Yiwen; Tai, Bruce; Holmes, James; Shih, Albert

    2017-07-01

    The Kirschner wire (K-wire) is a common bone drilling tool in orthopedic surgery to affix fractured bone. Significant heat is produced due to both the cutting and the friction between the K-wire and the bone debris during drilling. Such heat can result in high temperatures, leading to osteonecrosis and other secondary injuries. To reduce thermal injury and other high-temperature associated complications, a new K-wire design with three notches along the three-plane trocar tip fabricated using a thin micro-saw tool is studied. These notches evacuate bone debris and reduce the clogging and heat generation during bone drilling. A set of four K-wires, one without notches and three notched, with depths of 0.5, 0.75, and 1mm, are evaluated. Bone drilling experiments conducted on bovine cortical bone show that notched K-wires could effectively decrease the temperature, thrust force, and torque during bone drilling. K-wires with notches 1mm deep reduced the thrust force and torque by approximately 30%, reduced peak temperatures by 43%, and eliminated blackened burn marks in bone. This study demonstrates that a simple modification of the tip of K-wires can effectively reduce bone temperatures during drilling. Copyright © 2017 IPEM. Published by Elsevier Ltd. All rights reserved.

  6. Casing drilling - first experience in Brazil; Casing drilling - primeira experiencia no Brasil

    Energy Technology Data Exchange (ETDEWEB)

    Placido, Joao Carlos Ribeiro; Medeiros, Fernando; Lucena, Humberto; Medeiros, Joao Carlos Martins de; Costa, Vicente Abel Soares Rosa da; Silva, Paulo Roberto Correa da [PETROBRAS, Rio de Janeiro, RJ (Brazil); Alves, Renato J.M. [Tesco, London (United Kingdom)

    2004-07-01

    This paper describes the 'Casing Drilling' technology and its first experience in Brazil. This new process of casing while drilling was first developed to reduce costs. This system integrates the drilling process and casing running in one operation, promoting a more efficient well construction system, reducing trip time and costs of drill pipes and their transportation. Besides, this methodology intends to eliminate hole problems related to trouble zones with abnormal pressure with loss circulation, to overcome zones with wellbore instabilities, and to facilitate well control. Two companies have been identified using this technology: Tesco and Weatherford. However, there are differences between the techniques used by these companies, which are described in this paper. In the first experience in Brazil, it was decided to field test the technology developed by Tesco. This paper describes the preparation, the operation and the results of this first test. (author)

  7. Microgravity Drill and Anchor System

    Science.gov (United States)

    Parness, Aaron; Frost, Matthew A.; King, Jonathan P.

    2013-01-01

    This work is a method to drill into a rock surface regardless of the gravitational field or orientation. The required weight-on-bit (WOB) is supplied by a self-contained anchoring mechanism. The system includes a rotary percussive coring drill, forming a complete sampling instrument usable by robot or human. This method of in situ sample acquisition using micro - spine anchoring technology enables several NASA mission concepts not currently possible with existing technology, including sampling from consolidated rock on asteroids, providing a bolt network for astronauts visiting a near-Earth asteroid, and sampling from the ceilings or vertical walls of lava tubes and cliff faces on Mars. One of the most fundamental parameters of drilling is the WOB; essentially, the load applied to the bit that allows it to cut, creating a reaction force normal to the surface. In every drilling application, there is a minimum WOB that must be maintained for the system to function properly. In microgravity (asteroids and comets), even a small WOB could not be supported conventionally by the weight of the robot or astronaut. An anchoring mechanism would be needed to resist the reactions, or the robot or astronaut would push themselves off the surface and into space. The ability of the system to anchor itself to a surface creates potential applications that reach beyond use in low gravity. The use of these anchoring mechanisms as end effectors on climbing robots has the potential of vastly expanding the scope of what is considered accessible terrain. Further, because the drill is supported by its own anchor rather than by a robotic arm, the workspace is not constrained by the reach of such an arm. Yet, if the drill is on a robotic arm, it has the benefit of not reflecting the forces of drilling back to the arm s joints. Combining the drill with the anchoring feet will create a highly mobile, highly stable, and highly reliable system. The drilling system s anchor uses hundreds of

  8. The Cutting Process, Chips and Cutting Forces in Machining CFRP

    DEFF Research Database (Denmark)

    Koplev, A.; Lystrup, Aage; Vorm, T.

    1983-01-01

    The cutting of unidirectional CFRP, perpendicular as well as parallel to the fibre orientation, is examined. Shaping experiments, ‘quick-stop’ experiments, and a new chip preparation technique are used for the investigation. The formation of the chips, and the quality of the machined surface...... is discussed. The cutting forces parallel and perpendicular to the cutting direction are measured for various parameters, and the results correlated to the formation of chips and the wear of the tool....

  9. Cuttings and waste injection, shale fracturing pressure decline, and domain mapping

    Energy Technology Data Exchange (ETDEWEB)

    Shokanov, T.; Ronderos, J. [M-I SWACO, a Schlumberger company (United States)

    2011-07-01

    Cuttings and waste injection surfaced as an innovative waste management technique in the early 1990s. It is a practical application of drilling and hydraulic fracturing techniques to the problem of waste disposal in remote and environmentally sensitive regions. In recent years this method has been favored for waste management in many parts of the world. This paper presents an overview of the historical evolution of the waste disposal domain from early developments, the drill cuttings experiment at Mounds, Oklahoma, to the current understanding that derives from microseismic observations of fracturing in the Barnett, Haynesville and Marcellus shale formations. The presence of fissures in shale formations and their impact on refracture initiation and an alternative assessment of the disposal domain based on microseismic observations are also discussed. The study demonstrates that high levels of assurance and risk control can be achieved in cuttings and waste injection disposal through accurate mapping of the fracture.

  10. Multi-state autonomous drilling for lunar exploration

    Directory of Open Access Journals (Sweden)

    Chen Chongbin

    2016-10-01

    Full Text Available Due to the lack of information of subsurface lunar regolith stratification which varies along depth, the drilling device may encounter lunar soil and lunar rock randomly in the drilling process. To meet the load safety requirements of unmanned sampling mission under limited orbital resources, the control strategy of autonomous drilling should adapt to the indeterminable lunar environments. Based on the analysis of two types of typical drilling media (i.e., lunar soil and lunar rock, this paper proposes a multi-state control strategy for autonomous lunar drilling. To represent the working circumstances in the lunar subsurface and reduce the complexity of the control algorithm, lunar drilling process was categorized into three drilling states: the interface detection, initiation of drilling parameters for recognition and drilling medium recognition. Support vector machine (SVM and continuous wavelet transform were employed for the online recognition of drilling media and interface, respectively. Finite state machine was utilized to control the transition among different drilling states. To verify the effectiveness of the multi-state control strategy, drilling experiments were implemented with multi-layered drilling media constructed by lunar soil simulant and lunar rock simulant. The results reveal that the multi-state control method is capable of detecting drilling state variation and adjusting drilling parameters timely under vibration interferences. The multi-state control method provides a feasible reference for the control of extraterrestrial autonomous drilling.

  11. Process Damping and Cutting Tool Geometry in Machining

    Science.gov (United States)

    Taylor, C. M.; Sims, N. D.; Turner, S.

    2011-12-01

    Regenerative vibration, or chatter, limits the performance of machining processes. Consequences of chatter include tool wear and poor machined surface finish. Process damping by tool-workpiece contact can reduce chatter effects and improve productivity. Process damping occurs when the flank (also known as the relief face) of the cutting tool makes contact with waves on the workpiece surface, created by chatter motion. Tool edge features can act to increase the damping effect. This paper examines how a tool's edge condition combines with the relief angle to affect process damping. An analytical model of cutting with chatter leads to a two-section curve describing how process damped vibration amplitude changes with surface speed for radiussed tools. The tool edge dominates the process damping effect at the lowest surface speeds, with the flank dominating at higher speeds. A similar curve is then proposed regarding tools with worn edges. Experimental data supports the notion of the two-section curve. A rule of thumb is proposed which could be useful to machine operators, regarding tool wear and process damping. The question is addressed, should a tool of a given geometry, used for a given application, be considered as sharp, radiussed or worn regarding process damping.

  12. Process Damping and Cutting Tool Geometry in Machining

    International Nuclear Information System (INIS)

    Taylor, C M; Sims, N D; Turner, S

    2011-01-01

    Regenerative vibration, or chatter, limits the performance of machining processes. Consequences of chatter include tool wear and poor machined surface finish. Process damping by tool-workpiece contact can reduce chatter effects and improve productivity. Process damping occurs when the flank (also known as the relief face) of the cutting tool makes contact with waves on the workpiece surface, created by chatter motion. Tool edge features can act to increase the damping effect. This paper examines how a tool's edge condition combines with the relief angle to affect process damping. An analytical model of cutting with chatter leads to a two-section curve describing how process damped vibration amplitude changes with surface speed for radiussed tools. The tool edge dominates the process damping effect at the lowest surface speeds, with the flank dominating at higher speeds. A similar curve is then proposed regarding tools with worn edges. Experimental data supports the notion of the two-section curve. A rule of thumb is proposed which could be useful to machine operators, regarding tool wear and process damping. The question is addressed, should a tool of a given geometry, used for a given application, be considered as sharp, radiussed or worn regarding process damping.

  13. Determination of cut front position in laser cutting

    Science.gov (United States)

    Pereira, M.; Thombansen, U.

    2016-07-01

    Laser cutting has a huge importance to manufacturing industry. Laser cutting machines operate with fixed technological parameters and this does not guarantee the best productivity. The adjustment of the cutting parameters during operation can improve the machine performance. Based on a coaxial measuring device it is possible to identify the cut front position during the cutting process. This paper describes the data analysis approach used to determine the cut front position for different feed rates. The cut front position was determined with good resolution, but improvements are needed to make the whole process more stable.

  14. Experimental and modeling hydraulic studies of foam drilling fluid flowing through vertical smooth pipes

    Directory of Open Access Journals (Sweden)

    Amit Saxena

    2017-06-01

    Full Text Available Foam has emerged as an efficient drilling fluid for the drilling of low pressure, fractured and matured reservoirs because of its the ability to reduce formation damage, fluid loss, differential sticking etc. However the compressible nature along with its complicated rheology has made its implementation a multifaceted task. Knowledge of the hydrodynamic behavior of drilling fluid within the borehole is the key behind successful implementation of drilling job. However, little effort has been made to develop the hydrodynamic models for the foam flowing with cuttings through pipes of variable diameter. In the present study, hydrodynamics of the foam fluid was investigated through the vertical smooth pipes of different pipe diameters, with variable foam properties in a flow loop system. Effect of cutting loading on pressure drop was also studied. Thus, the present investigation estimates the differential pressure loss across the pipe. The flow loop permits foam flow through 25.4 mm, 38.1 mm and 50.8 mm diameter pipes. The smaller diameter pipes are used to replicate the annular spaces between the drill string and wellbore. The developed model determines the pressure loss along the pipe and the results are compared with a number of existing models. The developed model is able to predict the experimental results more accurately.

  15. An Improved Hierarchical Genetic Algorithm for Sheet Cutting Scheduling with Process Constraints

    OpenAIRE

    Yunqing Rao; Dezhong Qi; Jinling Li

    2013-01-01

    For the first time, an improved hierarchical genetic algorithm for sheet cutting problem which involves n cutting patterns for m non-identical parallel machines with process constraints has been proposed in the integrated cutting stock model. The objective of the cutting scheduling problem is minimizing the weighted completed time. A mathematical model for this problem is presented, an improved hierarchical genetic algorithm (ant colony—hierarchical genetic algorithm) is developed for better ...

  16. Drilling, Coring and Sampling Using Piezoelectric Actuated Mechanisms: From the USDC to a Piezo-Rotary-Hammer Drill

    Science.gov (United States)

    Bar-Cohen, Yoseph; Sherrit, Stewart; Badescu, Mircea; Bao, Xiaoqi

    2012-01-01

    NASA exploration missions are increasingly including sampling tasks but with the growth in engineering experience (particularly, Phoenix Scout and MSL) it is now very much recognized that planetary drilling poses many challenges. The difficulties grow significantly with the hardness of sampled material, the depth of drilling and the harshness of the environmental conditions. To address the requirements for samplers that could be operated at the conditions of the various bodies in the solar system, a number of piezoelectric actuated drills and corers were developed by the Advanced Technologies Group of JPL. The basic configuration that was conceived in 1998 is known as the Ultrasonic/Sonic Driller/Corer (USDC), and it operates as a percussive mechanism. This drill requires as low preload as 10N (important for operation at low gravity) allowing to operate with as low-mass device as 400g, use an average power as low as 2- 3W and drill rocks as hard as basalt. A key feature of this drilling mechanism is the use of a free-mass to convert the ultrasonic vibrations generated by piezoelectric stack to sonic impacts on the bit. Using the versatile capabilities f the USDC led to the development of many configurations and device sizes. Significant improvement of the penetration rate was achieved by augmenting the hammering action by rotation and use of a fluted bit to remove cuttings. To reach meters deep in ice a wireline drill was developed called the Ultrasonic/Sonic Gopher and it was demonstrated in 2005 to penetrate about 2-m deep at Antarctica. Jointly with Honeybee Robotics, this mechanism is currently being modified to incorporate rotation and inchworm operation forming Auto-Gopher to reach meters deep in rocks. To take advantage of the ability of piezoelectric actuators to operate over a wide temperatures range, piezoelectric actuated drills were developed and demonstrated to operate at as cold as -200oC and as hot as 500oC. In this paper, the developed mechanisms

  17. Salton Sea Scientific Drilling Project: A summary of drilling and engineering activities and scientific results

    Energy Technology Data Exchange (ETDEWEB)

    Ross, H.P.; Forsgren, C.K. (eds.)

    1992-04-01

    The Salton Sea Scientific g Project (SSSDP) completed the first major well in the United States Continental Scientific Drilling Program. The well (State 2-14) was drilled to 10,W ft (3,220 m) in the Salton Sea Geothermal Field in California's Imperial Valley, to permit scientific study of a deep, high-temperature portion of an active geothermal system. The program was designed to investigate, through drilling and testing, the subsurface thermal, chemical, and mineralogical environments of this geothermal area. Extensive samples and data, including cores, cuttings, geothermal fluids and gases, and geophysical logs, were collected for future scientific analysis, interpretation, and publication. Short duration flow tests were conducted on reservoirs at a depth of approximately 6,120 ft (1,865 m) and at 10,136 ft (3,089 m). This report summarizes all major activities of the SSSDP, from project inception in the fall of 1984 through brine-pond cleanup and site restoration, ending in February 1989. This report presents a balanced summary of drilling, coring, logging, and flow-test operations, and a brief summary of technical and scientific results. Frequent reference is made to original records, data, and publication of results. The report also reviews the proposed versus the final well design, and operational summaries, such as the bit record, the casing and cementing program, and the coring program. Summaries are and the results of three flow tests. Several teamed during the project.

  18. Experimental study of the process of cutting of sugarcane bagasse

    International Nuclear Information System (INIS)

    Arzolaa, Nelson; Garcia, Joyner

    2015-01-01

    Biomass densification has encouraged significant interest around the world as a technique for utilization of agro and forest residues as an energy source, and pellets/briquettes production has grown rapidly in last few years. The cutting process is one of the most important steps for biomass preparation prior densification. This stage helps to homogenize the raw material and therefore facilitate handling, feeding and filling in the briquetting equipment. The aim of this work was to study the behavior of sugarcane bagasse submitted to cutting, as a function of its moisture content, angle of the blade edge and cutting speed. The specific cutting energy and peak cutting force were measure using an experimental facility developed for this series of experiments. An analysis of the results of the full factorial experimental design using a statistical analysis of variance (ANOVA) was performed. The response surfaces and empirical models for the specific cutting energy and peak cutting force were obtained using statistical analysis system software. Low angle of the blade edge and low moisture content are, in this order, the most important experimental factors in determining a low specific cutting energy and a low peak cutting force respectively. The best cutting conditions are achieved for an angle of blade edge of 20.8° and a moisture content of 10% w. b. The results of this work could contribute to the optimal design of sugarcane bagasse pre-treatment systems. (full text)

  19. Experimental results on improved JARE deep ice core drill-Experiments in Rikubetsu, Hokkaido in 2002 -

    Directory of Open Access Journals (Sweden)

    Takao Kameda

    2002-07-01

    Full Text Available Deep ice coring to bedrock (3028m in depth at Dome Fuji Station is planned during three successive summer seasons starting from 2003/2004. An improved JARE deep ice core drill (12.2m in length and 3.8m in maximum core length was developed in December 2001 for the ice coring at Dome Fuji. In January/February of 2002,we performed experiments on drill performance using artificial ice blocks in Rikubetsu, Hokkaido. In this paper, we outline the experiment and report the results. It was found through the experiment that an ice core of 3.8m length was smoothly obtained by the improved drill with three screws in the chip chamber and cutting pitch of 5mm/cycle. About 45000 small holes 1.2mm in diameter were made on the surface of the chip chamber. These small holes enabled liquid to circulate between cutters and outside of the drill through the chip chamber in the drill. The dry density of the chips was 440 to 500kg/m^3 and the chip recovery rate during ice coring was 65 to 91%. A check valve installed at the bottom of the chip chamber to prevent outflow of chips from the drill was not tested enough, but more durability is needed for the valve. The newly developed motor system and core catchers of the drill worked perfectly. The average coring speed was 24.5cm/min with cutting pitch of 5mm/cycle. The average power consumption during ice coring was 171W.

  20. Performance evaluation of vegetable-based oils in drilling austenitic stainless steel

    DEFF Research Database (Denmark)

    Belluco, Walter; De Chiffre, Leonardo

    2004-01-01

    breaking were recorded for each bore, and tool wear was measured at constant intervals. A commercial mineral-based oil was taken as reference product, and five vegetable-based cutting fluids at different levels of additivation were tested. All measured parameters were in agreement, confirming......The efficiency of six cutting oils was evaluated in drilling AISI 316L austenitic stainless steel using conventional HSS-Co tools by measurements of tool life, tool wear, cutting forces and chip formation. Seven tools were tested with each fluid to catastrophic failure. Cutting forces and chip...... to tool life testing. All vegetable-based fluids performed better than the reference product. The best performance was obtained with a cutting fluid yielding 177% increases in tool life and 7% reduction in thrust force. (C) 2003 Elsevier B.V. All rights reserved....

  1. Evaluation of drilling fluids flow regime in annular sections; Avaliacao do regime de escoamento de fluidos de perfuracao em secoes anulares

    Energy Technology Data Exchange (ETDEWEB)

    Silva, Maria das Gracas Pena [PETROBRAS, Rio de Janeiro (Brazil). Centro de Pesquisas. Setor de Tecnologia de Perfuracao

    1990-12-31

    The determination of the transition zone between the laminar and turbulent flow regimes of particular importance in optimizing the hydraulics of drilling operations. The principal advantage which laminar flow in the annular space has in drilling operations in the avoidance of wall enlargement (wash-outs), maintaining formation integrity as much as possible. On the other hand, a lower-energy regime such as laminar flow does not provide the same cuttings-carrying capacity as that obtained when the drilling fluid is in turbulent flow. However, to be able to optimize the hydraulics it is necessary to have determined, among other parameters, the transition zone, in order to maximize the drilling rate while obtaining the hole clear of cuttings and maintaining the hole diameter constant over the whole of the section drilled. This paper presents, based on experimental results obtained on the SHS physical simulator, the transition zone expressed through the critical Reynolds numbers and those for low stable turbulence of various drilling fluids tested over the temperature range of 25-80 deg C. (author) 20 refs., 7 figs., 4 tabs.

  2. Leaf processing behaviour in Atta leafcutter ants: 90% of leaf cutting takes place inside the nest, and ants select pieces that require less cutting.

    Science.gov (United States)

    Garrett, Ryan W; Carlson, Katherine A; Goggans, Matthew Scott; Nesson, Michael H; Shepard, Christopher A; Schofield, Robert M S

    2016-01-01

    Leafcutter ants cut trimmings from plants, carry them to their underground nests and cut them into smaller pieces before inoculating them with a fungus that serves as a primary food source for the colony. Cutting is energetically costly, so the amount of cutting is important in understanding foraging energetics. Estimates of the cutting density, metres of cutting per square metre of leaf, were made from samples of transported leaf cuttings and of fungal substrate from field colonies of Atta cephalotes and Atta colombica. To investigate cutting inside the nest, we made leaf-processing observations of our laboratory colony, A. cephalotes. We did not observe the commonly reported reduction of the leaf fragments into a pulp, which would greatly increase the energy cost of processing. Video clips of processing behaviours, including behaviours that have not previously been described, are linked. An estimated 2.9 (±0.3) km of cutting with mandibles was required to reduce a square metre of leaf to fungal substrate. Only about 12% (±1%) of this cutting took place outside of the nest. The cutting density and energy cost is lower for leaf material with higher ratios of perimeter to area, so we tested for, and found that the laboratory ants had a preference for leaves that were pre-cut into smaller pieces. Estimates suggest that the energy required to transport and cut up the leaf material is comparable to the metabolic energy available from the fungus grown on the leaves, and so conservation of energy is likely to be a particularly strong selective pressure for leafcutter ants.

  3. Determination of cut front position in laser cutting

    International Nuclear Information System (INIS)

    Pereira, M; Thombansen, U

    2016-01-01

    Laser cutting has a huge importance to manufacturing industry. Laser cutting machines operate with fixed technological parameters and this does not guarantee the best productivity. The adjustment of the cutting parameters during operation can improve the machine performance. Based on a coaxial measuring device it is possible to identify the cut front position during the cutting process. This paper describes the data analysis approach used to determine the cut front position for different feed rates. The cut front position was determined with good resolution, but improvements are needed to make the whole process more stable. (paper)

  4. Measurement and analysis of thrust force in drilling sisal-glass fiber reinforced polymer composites

    Science.gov (United States)

    Ramesh, M.; Gopinath, A.

    2017-05-01

    Drilling of composite materials is difficult when compared to the conventional materials because of its in-homogeneous nature. The force developed during drilling play a major role in the surface quality of the hole and minimizing the damages around the surface. This paper focuses the effect of drilling parameters on thrust force in drilling of sisal-glass fiber reinforced polymer composite laminates. The quadratic response models are developed by using response surface methodology (RSM) to predict the influence of cutting parameters on thrust force. The adequacy of the models is checked by using the analysis of variance (ANOVA). A scanning electron microscope (SEM) analysis is carried out to analyze the quality of the drilled surface. From the results, it is found that, the feed rate is the most influencing parameter followed by spindle speed and the drill diameter is the least influencing parameter on the thrust force.

  5. Plasma Processes of Cutting and Welding

    Science.gov (United States)

    1976-02-01

    TIG process. 2.2.2 Keyhole Welding In plasma arc welding , the term...Cutting 3 3 4 4 4 2.2 Plasma Arc Welding 5 2.2.1 Needle Arc Welding 2.2.2 Keyhole Welding 5 6 3. Applications 8 93.1 Economics 4. Environmental Aspects of...Arc Lengths III. Needle Arc Welding Conditions IV. Keyhole Welding Conditions v. Chemical Analyses of Plates Used - vii - 1. 2. 3. 4. 5. 6. 7. 8.

  6. Examining the relation between rock mass cuttability index and rock drilling properties

    Science.gov (United States)

    Yetkin, Mustafa E.; Özfırat, M. Kemal; Yenice, Hayati; Şimşir, Ferhan; Kahraman, Bayram

    2016-12-01

    Drilling rate is a substantial index value in drilling and excavation operations at mining. It is not only a help in determining physical and mechanical features of rocks, but also delivers strong estimations about instantaneous cutting rates. By this way, work durations to be finished on time, proper machine/equipment selection and efficient excavation works can be achieved. In this study, physical and mechanical properties of surrounding rocks and ore zones are determined by investigations carried out on specimens taken from an underground ore mine. Later, relationships among rock mass classifications, drillability rates, cuttability, and abrasivity have been investigated using multi regression analysis. As a result, equations having high regression rates have been found out among instantaneous cutting rates and geomechanical properties of rocks. Moreover, excavation machine selection for the study area has been made at the best possible interval.

  7. Analysis and modeling of delamination factor in drilling of woven kenaf fiber reinforced epoxy using Box Behnken experimental design

    Science.gov (United States)

    Suhaily, M.; Che Hassan, C. H.; Jaharah, A. G.; Afifah, M. A.; Nor Khairusshima, M. K.

    2018-01-01

    In this research study, it presents a comprehensive mathematical model for correlating the influences of drilling parameters on the delamination factor during the drilling of woven kenaf fiber reinforced epoxy composite laminates using the Box Behnken experimental design. The purpose of this study is to investigate the influence of drilling parameters such as cutting speed, feed rate and drill sizes on the delamination produced when drilling woven kenaf reinforced epoxy composite using the non-coated HSS drill bits. The damage generated on the woven kenaf reinforced epoxy composite laminates were observed both at the entrance and exit surface during the drilling operation. The experiments were conducted according to the Box Behnken experimental designs.

  8. Effectiveness and resolution of tests for evaluating the performance of cutting fluids in machining aerospace alloys

    DEFF Research Database (Denmark)

    De Chiffre, Leonardo; Axinte, Dragos A.

    2008-01-01

    The paper discusses effectiveness and resolution of five cutting tests (turning, milling, drilling, tapping, VIPER grinding) and their quality output measures used in a multi-task procedure for evaluating the performance of cutting fluids when machining aerospace materials. The evaluation takes...

  9. Drilling of bone: A comprehensive review

    Science.gov (United States)

    Pandey, Rupesh Kumar; Panda, S.S.

    2013-01-01

    Background Bone fracture treatment usually involves restoring of the fractured parts to their initial position and immobilizing them until the healing takes place. Drilling of bone is common to produce hole for screw insertion to fix the fractured parts for immobilization. Orthopaedic drilling during surgical process causes increase in the bone temperature and forces which can cause osteonecrosis reducing the stability and strength of the fixation. Methods A comprehensive review of all the relevant investigations carried on bone drilling is conducted. The experimental method used, results obtained and the conclusions made by the various researchers are described and compared. Result Review suggests that the further improvement in the area of bone drilling is possible. The systematic review identified several consequential factors (drilling parameters and drill specifications) affecting bone drilling on which there no general agreement among investigators or are not adequately evaluated. These factors are highlighted and use of more advanced methods of drilling is accentuated. The use of more precise experimental set up which resembles the actual situation and the development of automated bone drilling system to minimize human error is addressed. Conclusion In this review, an attempt has been made to systematically organize the research investigations conducted on bone drilling. Methods of treatment of bone fracture, studies on the determination of the threshold for thermal osteonecrosis, studies on the parameters influencing bone drilling and methods of the temperature measurement used are reviewed and the future work for the further improvement of bone drilling process is highlighted. PMID:26403771

  10. A cutting-edge solution for 1µm laser metal processing

    Science.gov (United States)

    Baumbach, N.; Kühl, P.; Karam, J.; Jonkers, J.; Villarreal-Saucedo, F.; Reyes, M.

    2017-02-01

    The recent 1μm-laser cutting market is dominated by fiber and disk lasers due to their excellent beam quality of below 4mm*mrad. Teradiode's 4kW direct diode laser source achieves similar beam quality while having a different beam shape and shorter wavelengths which are known for higher absorption rates at the inclined front of the cutting keyhole. Research projects, such as the HALO Project, have additionally shown that polarized radiation and beams with shapes different from the typical LG00 lead to improved cut quality for ferrous and non-ferrous metals. [1] Diode laser have the inherent property of not being sensitive to back reflection which brings advantages in cutting high-reflective materials. The II-VI HIGHYAG laser cutting head BIMO-FSC offers the unique feature of machine controlled and continuous adjustment of both the focus diameter and the focus position. This feature is proven to be beneficial for cutting and piercing with high speed and small hole diameters. In addition, the optics are designed for lowest focus shift. As a leading laser processing head manufacturer, II-VI HIGHYAG qualified its BIMO-FSC MZ (M=magnification, Z=focus position) cutting head for Teradiode's 4kW direct diode laser source to offer a cutting-edge solution for highpower laser cutting. Combining the magnification ability of the cutting head with this laser source, customers experience strong advantages in cutting metals in broad thickness ranges. Thicknesses up to 25mm mild steel can easily be cut with excellent edge quality. Furthermore, a new optical setup equivalent to an axicon with a variable axicon angle is demonstrated which generates variable sized ring spots. The setup provides new degrees of freedom to tailor the energy distribution for even higher productivity and quality.

  11. Well drilling by rotary percussive drill above ground

    International Nuclear Information System (INIS)

    Sabatier, G.

    1987-01-01

    Originally, the Well Drilling Section of Cogema used only the diamond core drilling technique. The appearance of independent rotation for compressed air rock drills has led to the use and to the development of this drilling system, as a drill core is not indispensable, when the material of the search is radioactive. During the last few years, hydraulic drills have replaced the compressed air drills and have resulted in a very marked improvement: - of the penetration rates; - of the depth achieved. The Well Drilling Section of Cogema has to drill about 400 km per year with rock drills above ground and holds also the record for depth achieved with this technique, i.e. 400 m in granite. In France, the costs of these types of drilling are for the same depth of the order of one-quarter of the core drilling and half of the drilling with a down-the-hole drill. Cogema has greatly developed the types of well logging which now permits the extension of this type of drilling to the search for other materials than uranium [fr

  12. Calculation of unmitigated release from reverse circulation drilling of a borehole three meters south of borehole 41-15-09 near SST 241-SX-115

    International Nuclear Information System (INIS)

    SCOTT, D.L.

    1999-01-01

    To more fully characterize the vadose zone near Single Shell Tank 241-SX-115, another borehole will be drilled and sampled by using reverse circulation drilling equipment. Compressed air propels the drill and sweeps out cuttings. Dose calculations in this document are performed for an unmitigated airborne release from the drill string. Doses were found not to exceed TWRS risk guideline values

  13. Cortical bone drilling: An experimental and numerical study.

    Science.gov (United States)

    Alam, Khurshid; Bahadur, Issam M; Ahmed, Naseer

    2014-12-16

    Bone drilling is a common surgical procedure in orthopedics, dental and neurosurgeries. In conventional bone drilling process, the surgeon exerts a considerable amount of pressure to penetrate the drill into the bone tissue. Controlled penetration of drill in the bone is necessary for safe and efficient drilling. Development of a validated Finite Element (FE) model of cortical bone drilling. Drilling experiments were conducted on bovine cortical bone. The FE model of the bone drilling was based on mechanical properties obtained from literature data and additionally conducted microindentation tests on the cortical bone. The magnitude of stress in bone was found to decrease exponentially away from the lips of the drill in simulations. Feed rate was found to be the main influential factor affecting the force and torque in the numerical simulations and experiments. The drilling thrust force and torque were found to be unaffected by the drilling speed in numerical simulations. Simulated forces and torques were compared with experimental results for similar drilling conditions and were found in good agreement.CONCLUSIONS: FE schemes may be successfully applied to model complex kinematics of bone drilling process.

  14. Brittleness and Packing Density Effects on Blast-hole Cuttings Yield of Selected Rocks

    Directory of Open Access Journals (Sweden)

    B. Adebayo

    2016-06-01

    Full Text Available This paper evaluates brittleness and packing density to analysis their effects on blast-hole cutting yield for three selected rocks in Nigeria. Brittleness test (S20 was carried out in accordance with Norwegian Soil and Rock Engineering and the Brittleness Index (BI for the selected rocks were estimated. The packing density determined from the photomicrograph of the rock samples. The grain size of 45 blast-holes drill cuttings collected from three selected while drilling of these rocks were determined using standard method of America Society for Testing and Materials (ASTM D 2487. The brittleness values are 50%, 44% and 42% for micro granite, porphyritic granite and medium biotite granite respectively. The result of BI varied from 10.32 – 11.59 and they are rated as moderately brittle rocks. The values of packing density varied from 92.20 – 94.55%, 91.00 -92.96% and 92.92 – 94.96% for all the rocks. The maximum weights of blast-hole particle size retained at 75 µm are 106.00g, 103.28 g and 99.76 g for medium biotite granite, micro granite and porhyritic granite respectively. Packing density values have correlation to some extent with (S20 values hence, this influence the yield of blast-hole cuttings as drilling progresses. The minimum weight of blast-hole cuttings particle size retained at 150 µm agrees with brittleness index classification for micro granite.

  15. Horizontal Directional Drilling-Length Detection Technology While Drilling Based on Bi-Electro-Magnetic Sensing

    Directory of Open Access Journals (Sweden)

    Yudan Wang

    2017-04-01

    Full Text Available The drilling length is an important parameter in the process of horizontal directional drilling (HDD exploration and recovery, but there has been a lack of accurate, automatically obtained statistics regarding this parameter. Herein, a technique for real-time HDD length detection and a management system based on the electromagnetic detection method with a microprocessor and two magnetoresistive sensors employing the software LabVIEW are proposed. The basic principle is to detect the change in the magnetic-field strength near a current coil while the drill stem and drill-stem joint successively pass through the current coil forward or backward. The detection system consists of a hardware subsystem and a software subsystem. The hardware subsystem employs a single-chip microprocessor as the main controller. A current coil is installed in front of the clamping unit, and two magneto resistive sensors are installed on the sides of the coil symmetrically and perpendicular to the direction of movement of the drill pipe. Their responses are used to judge whether the drill-stem joint is passing through the clamping unit; then, the order of their responses is used to judge the movement direction. The software subsystem is composed of a visual software running on the host computer and a software running in the slave microprocessor. The host-computer software processes, displays, and saves the drilling-length data, whereas the slave microprocessor software operates the hardware system. A combined test demonstrated the feasibility of the entire drilling-length detection system.

  16. A Modernized UDM-600 Dynamometer-Based Setup for the Cutting Force Measurement

    Directory of Open Access Journals (Sweden)

    Ya. I. Shuliak

    2016-01-01

    Full Text Available The article considers development of a modernized UDM-600 dynamometer-based setup for measuring the cutting force components. Modernization of existing equipment to improve the method of recording the cutting force components in the automated mode is of relevance. The measuring setup allows recording the cutting force components in turning and milling, as well as the axial force and the torque in the drilling and milling operations.The article presents a block diagram and a schematic diagram of the setup to measure the cutting force components, and describes a basic principle of measuring units within the modernized setup. The developed setup uses a half-bridge strain gauge measuring circuit to record the cutting forces. To enhance the measuring circuit output voltage is used a 16-channel amplifier of LA-UN16 model with a discretely adjustable gain. To record and process electrical signals is used a data acquisition device of NI USB-6009 model, which enables transmitting the received data to a PC via USB-interface. The data acquisition device has a built-in stabilized DC power supply that is used to power the strain gauge bridges. A developed schematic diagram of the measuring setup allows us to realize this measuring device and implement its modernization.Final processing of recorded data is provided through the software developed in visual programming environment LabVIEW 9.0. The program allows us to show the real-time measuring values of the cutting force components graphically and to record the taken data to a text file.The measuring setup modernization enabled increasing measurement accuracy and reducing time for processing and analysis of experimental data obtained when measuring the cutting force components. The MT2 Department of BMSTU uses it in education and research activities and in experimental efforts and laboratory classes.

  17. Scientific Drilling of Impact Craters - Well Logging and Core Analyses Using Magnetic Methods (Invited)

    Science.gov (United States)

    Fucugauchi, J. U.; Perez-Cruz, L. L.; Velasco-Villarreal, M.

    2013-12-01

    Drilling projects of impact structures provide data on the structure and stratigraphy of target, impact and post-impact lithologies, providing insight on the impact dynamics and cratering. Studies have successfully included magnetic well logging and analyses in core and cuttings, directed to characterize the subsurface stratigraphy and structure at depth. There are 170-180 impact craters documented in the terrestrial record, which is a small proportion compared to expectations derived from what is observed on the Moon, Mars and other bodies of the solar system. Knowledge of the internal 3-D deep structure of craters, critical for understanding impacts and crater formation, can best be studied by geophysics and drilling. On Earth, few craters have yet been investigated by drilling. Craters have been drilled as part of industry surveys and/or academic projects, including notably Chicxulub, Sudbury, Ries, Vredefort, Manson and many other craters. As part of the Continental ICDP program, drilling projects have been conducted on the Chicxulub, Bosumtwi, Chesapeake, Ries and El gygytgyn craters. Inclusion of continuous core recovery expanded the range of paleomagnetic and rock magnetic applications, with direct core laboratory measurements, which are part of the tools available in the ocean and continental drilling programs. Drilling studies are here briefly reviewed, with emphasis on the Chicxulub crater formed by an asteroid impact 66 Ma ago at the Cretaceous/Paleogene boundary. Chicxulub crater has no surface expression, covered by a kilometer of Cenozoic sediments, thus making drilling an essential tool. As part of our studies we have drilled eleven wells with continuous core recovery. Magnetic susceptibility logging, magnetostratigraphic, rock magnetic and fabric studies have been carried out and results used for lateral correlation, dating, formation evaluation, azimuthal core orientation and physical property contrasts. Contributions of magnetic studies on impact

  18. Development plan for an advanced drilling system with real-time diagnostics (Diagnostics-While-Drilling)

    Energy Technology Data Exchange (ETDEWEB)

    FINGER,JOHN T.; MANSURE,ARTHUR J.; PRAIRIE,MICHAEL R.; GLOWKA,D.A.

    2000-02-01

    This proposal provides the rationale for an advanced system called Diagnostics-while-drilling (DWD) and describes its benefits, preliminary configuration, and essential characteristics. The central concept is a closed data circuit in which downhole sensors collect information and send it to the surface via a high-speed data link, where it is combined with surface measurements and processed through drilling advisory software. The driller then uses this information to adjust the drilling process, sending control signals back downhole with real-time knowledge of their effects on performance. The report presents background of related previous work, and defines a Program Plan for US Department of Energy (DOE), university, and industry cooperation.

  19. Drilling of Hybrid Titanium Composite Laminate (HTCL) with Electrical Discharge Machining.

    Science.gov (United States)

    Ramulu, M; Spaulding, Mathew

    2016-09-01

    An experimental investigation was conducted to determine the application of die sinker electrical discharge machining (EDM) as it applies to a hybrid titanium thermoplastic composite laminate material. Holes were drilled using a die sinker EDM. The effects of peak current, pulse time, and percent on-time on machinability of hybrid titanium composite material were evaluated in terms of material removal rate (MRR), tool wear rate, and cut quality. Experimental models relating each process response to the input parameters were developed and optimum operating conditions with a short cutting time, achieving the highest workpiece MRR, with very little tool wear were determined to occur at a peak current value of 8.60 A, a percent on-time of 36.12%, and a pulse time of 258 microseconds. After observing data acquired from experimentation, it was determined that while use of EDM is possible, for desirable quality it is not fast enough for industrial application.

  20. Drilling of Hybrid Titanium Composite Laminate (HTCL with Electrical Discharge Machining

    Directory of Open Access Journals (Sweden)

    M. Ramulu

    2016-09-01

    Full Text Available An experimental investigation was conducted to determine the application of die sinker electrical discharge machining (EDM as it applies to a hybrid titanium thermoplastic composite laminate material. Holes were drilled using a die sinker EDM. The effects of peak current, pulse time, and percent on-time on machinability of hybrid titanium composite material were evaluated in terms of material removal rate (MRR, tool wear rate, and cut quality. Experimental models relating each process response to the input parameters were developed and optimum operating conditions with a short cutting time, achieving the highest workpiece MRR, with very little tool wear were determined to occur at a peak current value of 8.60 A, a percent on-time of 36.12%, and a pulse time of 258 microseconds. After observing data acquired from experimentation, it was determined that while use of EDM is possible, for desirable quality it is not fast enough for industrial application.

  1. Investigations of Cutting Fluid Performance Using Different Machining Operations

    DEFF Research Database (Denmark)

    De Chiffre, Leonardo; Belluco, Walter

    2002-01-01

    An analysis of cutting fluid performance in dif-ferent metal cutting operations is presented based on performance criteria, work material and fluid type. Cutting fluid performance was evaluated in turning, drilling, reaming and tapping operations, with respect to tool life, cutting forces and prod...... will get the same performance ranking for different metalworking fluids no matter what machining test is used, when the fluids are of the same type. Results show that this is mostly true for the water-based fluids on austenitic stainless steel while ranking did change depending on the test with straight......-gated. In the case of austenitic stainless steel as the workpiece material, results using the different operations under different cutting conditions show that the performance of vegetable oil based prod-ucts is superior or equal to that of mineral oil based products. The hypothesis was investigated that one...

  2. ADVANCED CUTTINGS TRANSPORT STUDY

    Energy Technology Data Exchange (ETDEWEB)

    Ergun Kuru; Stefan Miska; Nicholas Takach; Kaveh Ashenayi; Gerald Kane; Len Volk; Mark Pickell; Evren Ozbayoglu; Barkim Demirdal; Paco Vieira; Affonso Lourenco

    1999-10-15

    This report includes a review of the progress made in ACTF Flow Loop development and research during 90 days pre-award period (May 15-July 14, 1999) and the following three months after the project approval date (July15-October 15, 1999) The report presents information on the following specific subjects; (a) Progress in Advanced Cuttings Transport Facility design and development, (b) Progress report on the research project ''Study of Flow of Synthetic Drilling Fluids Under Elevated Pressure and Temperature Conditions'', (c) Progress report on the research project ''Study of Cuttings Transport with Foam Under LPAT Conditions (Joint Project with TUDRP)'', (d) Progress report on the research project ''Study of Cuttings Transport with Aerated Muds Under LPAT Conditions (Joint Project with TUDRP)'', (e) Progress report on the research project ''Study of Foam Flow Behavior Under EPET Conditions'', (f) Progress report on the instrumentation tasks (Tasks 11 and 12) (g) Activities towards technology transfer and developing contacts with oil and service company members.

  3. An Approach to Define the Heat Flow in Drilling with Different Cooling Systems Using Finite Element Analysis

    Directory of Open Access Journals (Sweden)

    Carlos Henrique Lauro

    2013-01-01

    Full Text Available The heat generated in the cutting zone with high-speed drilling causes damage in the machined part. The heat can affect the dimensions of the hole considering its diameter. Moreover, the heat reduces tool life of uncoated and coated tools. This paper shows experimental tests with high-speed drilling in hardened steel. Drilling was performed on AISI H13 steel with dimensions of 100 × 40 × 14 mm and 52 HRC. The work pieces were drilled with coated drills (TiAlN. A flooded lubricant system and the minimal quantity of lubricant (MQL were applied to investigate the ability to remove heat from the cutting zone and to compare with dry tests. FEM was applied to define the heat flow and the coefficient of convection for the cooling systems. A steepest descent method was employed to minimize the difference between empirical and simulation data. The results showed that the simulation technique used to find values for heat flow and the coefficient of convection were close to the literature reference. In addition, the adjustment errors of the simulated temperature curves were less than 10% when compared with trial curves. Furthermore, the MQL showed a capability of cooling 3.5 times higher than that of the flooded system.

  4. Feasible Application Area Study for Linear Laser Cutting in Paper Making Processes

    Science.gov (United States)

    Happonen, A.; Stepanov, A.; Piili, H.

    Traditional industry sectors, like paper making industry, tend to stay within well-known technology rather than going forward towards promising, but still quite new technical solutions and applications. This study analyses the feasibility of the laser cutting in large-scale industrial paper making processes. Aim was to reveal development and process related challenges and improvement potential in paper making processes by utilizing laser technology. This study has been carried out, because there still seems to be only few large-scale industrial laser processing applications in paper converting processes worldwide, even in the beginning of 2010's. Because of this, the small-scale use of lasers in paper material manufacturing industry is related to a shortage of well-known and widely available published research articles and published measurement data (e.g. actual achieved cut speeds with high quality cut edges, set-up times and so on). It was concluded that laser cutting has strong potential in industrial applications for paper making industries. This potential includes quality improvements and a competitive advantage for paper machine manufacturers and industry. The innovations have also added potential, when developing new paper products. An example of these kinds of products are ones with printed intelligence, which could be a new business opportunity for the paper industries all around the world.

  5. Impact of drilling activities in warm sea: recolonization capacities of seabed; Impact des activites de forage en mer chaude: capacites de recolonisation des fonds marins

    Energy Technology Data Exchange (ETDEWEB)

    Dalmazzone, Ch.; Blanchet, D. [Institut Francais du Petrole (IFP), 92 - Rueil-Malmaison (France); Lamoureaux, S.; Dutrieux, E.; Durieu, J. [CreOcean, 34 - Montpellier (France); Camps, R. [Total, 64 - Pau (France); Galgani, F. [Ifremer, 34 - Sete (France)

    2004-07-01

    Due to large constraints in environmental regulations, discharge of drill cuttings at sea has to be controlled. It is therefore necessary to get basic information in order to select environment friendly drilling fluids. The present study was intended to assess the impact of cuttings, the capacity of regeneration of the ecosystem and the processes of recolonization of sea-beds. In a first phase, standardized (OSPAR) and experimental toxicity tests, aerobic and anaerobic degradation measurements and lixiviation tests were performed on various types of muds and cuttings (containing diesel oil, two different paraffinic oils, and glycol) in laboratory conditions. In a second phase, the most suitable measurements were taken within the framework of an in situ experiment at a discharge site in Congo (Africa). Cuttings discharge began in November 1993 and ended in April 1999. Together with this survey, a complete analysis of benthos was per formed eight years after the beginning of cuttings discharge. The preliminary results demonstrated: - the zone of extension of the toxicity inducing benthos modifications was less than a few hundred meters around the discharge site; - original fauna was replaced by a more specific fauna. In the more general context of the environmental constraints in the oil industry, our work demonstrated the containment of the impacted zones, the absence of significant risks of modification of the adjacent ecosystems and the possible application to other discharge sites. (authors)

  6. Study for increasing micro-drill reliability by vibrating drilling

    International Nuclear Information System (INIS)

    Yang Zhaojun; Li Wei; Chen Yanhong; Wang Lijiang

    1998-01-01

    A study for increasing micro-drill reliability by vibrating drilling is described. Under the experimental conditions of this study it is observed, from reliability testing and the fitting of a life-distribution function, that the lives of micro-drills under ordinary drilling follow the log-normal distribution and the lives of micro-drills under vibrating drilling follow the Weibull distribution. Calculations for reliability analysis show that vibrating drilling can increase the lives of micro-drills and correspondingly reduce the scatter of drill lives. Therefore, vibrating drilling increases the reliability of micro-drills

  7. Review of casing while drilling technology

    Directory of Open Access Journals (Sweden)

    Pavković Bojan

    2016-01-01

    Full Text Available Conventional drilling methods have been plagued with huge operational and financial challenges, such as cost of purchasing, inspecting, handling, transporting the drill equipment and most importantly, tripping in-and-out of the drill string whenever the Bottom Hole Assembly (BHA needs a replacement, needs of wiper trip or when total depth is reached. The tripping in-and-out of the drill string not only contributes to Non Productive Time (NPT but also leads to well control difficulties including wellbore instability and lost circulation. All this has led Oil and Gas industry, as well as any other engineering industry, to seek for new ways and methods in order to reduce these problems. Thanks to the advances in technical solutions and constant improvements of conventional drilling methods, a new drilling method - casing while drilling has been developed. Casing Drilling encompasses the process of simultaneously drilling and casing a well, using the active casing and thus optimizes the production. This paper presents a review of casing while drilling method (CwD and its practical usage in drilling wells. The comparison of conventional drilling method and casing while drilling is also presented. The CwD method achieves significantly better results than conventional drilling method.

  8. Superhot Drilling in Iceland, the Experience of the Iceland Deep Drilling Project.

    Science.gov (United States)

    Elders, W. A.; Friðleifsson, G. Ó.; Zierenberg, R. A.; Fowler, A. P.

    2017-12-01

    The Iceland Deep Drilling Project aims to improve geothermal economics by producing supercritical fluids (www.iddp.is). Supercritical wells could yield an order of magnitude more usable energy than that from conventional geothermal wells because of higher enthalpy and enhanced flow properties. In 2009, the IDDP-1 well failed to reach supercritical conditions in the Krafla caldera in NE Iceland, after encountering rhyolite magma at only 2.1 km depth. The completed geothermal well became the world's hottest and produced superheated steam with a wellhead temperature of 452°C and flow sufficient to generate 35 MWe. The IDDP next moved SW to the Reykjanes Peninsula, the landward extension of the Mid-Atlantic Ridge, where it is possible to study an analog of the roots of a black smoker. Reykjanes is unique among Icelandic geothermal systems in being recharged by seawater, which has a critical point of 406°C at 298 bars. Drilling began by deepening an existing 2.5 km deep production well to 3 km depth, and then angling it towards the main upflow zone of the system, for a total slant depth of 4,659 m. Total circulation losses were encountered below 3 km that could not be cured by lost circulation materials or by multiple cement jobs. Accordingly, drilling continued to total depth without return of drill cuttings. We attempted 13 core runs below 3 km depth, only half of which recovered core. The cores are basalts and dolerites with alteration ranging from lower greenschist facies to lower amphibolite facies, suggesting formation temperatures >450°C. After the end of drilling in January 2017, following only six days of heating, supercritical conditions (426°C at 340 bars) were measured in the well at a depth of 4.5 km. The well has not yet been allowed to equilibrate to full in situ temperature. A perforated liner was inserted to 4,570 m, depth to facilitate temperature cycling to enhance permeability at depth through thermal cracking. In 2018 this will be followed by a

  9. Real Time Seismic Prediction while Drilling

    Science.gov (United States)

    Schilling, F. R.; Bohlen, T.; Edelmann, T.; Kassel, A.; Heim, A.; Gehring, M.; Lüth, S.; Giese, R.; Jaksch, K.; Rechlin, A.; Kopf, M.; Stahlmann, J.; Gattermann, J.; Bruns, B.

    2009-12-01

    operation. First experiments indicate that parts of the ISIS system can be used for smaller diameters e.g. in vertical drilling. In unconsolidated rocks S-waves are strongly attenuated. For the Sonic Softground Probing (SSP) system P-waves are used. A vibration-seismic correlation positioning system was developed. One transmitter and several receiver are placed within the cutting wheel. During drilling, a specially coded transmitter signal is sent directly from the cutterhead via the face support medium in the direction of tunneling. With this geometry, boulders can be detected 50 m ahead of the working face. Fracture zones and other discontinuities can be localized, and the physical properties of the upcoming rocks can be partly determined nearly in real time, while using sound velocity and attenuation as indicators. All evaluation is based on real time 3D velocity models which are determined during the drilling operation. Different technologies allow a seismic prediction while drilling in various rock types and geologies. Seismic prediction during vertical drilling will significantly profit from the lesson learned from state of the art tunneling systems.

  10. Investigation of the Anode Attachment Process in Plasma Arc Cutting

    International Nuclear Information System (INIS)

    Eichler, Stefan; Schein, Jochen; Hussary, Nakhleh; Siewert, Erwan

    2014-01-01

    The anode attachment process in plasma arc cutting is still not well understood in spite of decades of industrial use. Previously, several approaches were made to analyze the attachment mechanisms including imaging, discharge current and voltage measurements as well as the use of thermocouples. In this paper a different approach is described to evaluate the attachment position. Six electrically separated water-cooled copper plates arranged in layers are used as an anode emulating a workpiece. The current through each layer is measured individually using current Hall sensors. The thus obtained information about the current distribution across each plate is used to deduce the anode attachment position inside the workpiece. This diagnostics allows a quick determination of the influence of process parameter variations like the cutting current, gas flow rate, cutting speed or the torch distance on the current distribution inside the workpiece. Using this setup, it is observed that no single attachment appears; the current is divided to flow through all anode segments. The torch distance and cutting speed proved to have the biggest influence on the anode current distribution. Comparison between measurements conducted with the new setup and an experiment using steel plates instead of copper plates is provided

  11. Method for monitoring drilling materials for gamma ray activity

    International Nuclear Information System (INIS)

    Smith, H.D. Jr.; Arnold, D.M.; Schultz, W.E.

    1985-01-01

    In the preferred and illustrated embodiment taught herein, method steps for monitoring of raw materials to be used in drilling mud are disclosed. The materials are monitored for radioactivity. Procedures for taking such measurements are disclosed, and the extent of gamma radioactivity in the raw materials used in drilling mud is, determined. This is correlated to the increased radiation attributable to mud made from these materials and the effect the mud would have on gamma ray measuring logs. An alternate procedure for testing drilling mud, typically at the well site, is also disclosed. The method detects mud radioactivity from any additives including barite, potassium chloride, well cuttings or others. Excessive background levels due to mud gamma radioactivity in a well may very well mask the data obtained by various logging procedures dependent on gamma radiation. Procedures are also described for either rejecting mud which is too radioactive or correcting the log measurements for mud effects

  12. Aspects of plasma arc cutting process in the AISI 321 type stainless steel

    International Nuclear Information System (INIS)

    Souza Barros, I. de.

    1985-01-01

    Some aspects of plasma arc cutting process in the AISI321 stainless steel, used in nuclear industry, are analysed. The maximum values of the velocity of cutting and, the minimum quantity of energy per unit of length necesary for the plasma were determined. The localization of irregularities in the cut surface in function of the velocity of cutting was investigated. The cut surfaces were evaluated by surface roughness, using as measurement parameter, the distance between the sharpest salience and the deepest reentrance of the sample profile. The width of layer from thermal action of the plasma was influenced by the velocity of cutting. (Author) [pt

  13. 3D cutting tool-wear monitoring in the process

    Energy Technology Data Exchange (ETDEWEB)

    Cerce, Luka; Pusavec, Franci; Kopac Janez [University of Ljubljana, Askerceva (Slovenia)

    2015-09-15

    The tool-wear of cutting tools has a very strong impact on the product quality as well as efficiency of the machining processes. Therefore, it in-the process characterization is crucial. This paper presents an innovative and reliable direct measuring procedure for measuring spatial cutting tool-wear with usage of laser profile sensor. The technique provides possibility for determination of 3D wear profiles, as advantage to currently used 2D techniques. The influence of the orientation of measurement head on the accuracy and the amount of captured reliable data was examined and the optimal setup of the measuring system was defined. Further, a special clamping system was designed to mount the measurement device on the machine tool turret. To test the measurement system, tool-life experiment was performed. Additionally, a new tool-life criterion was developed, including spatial characteristics of the tool-wear. The results showed that novel tool-wear and tool-life diagnostic represent objective and robust estimator of the machining process. Additionally, such automation of tool-wear diagnostics on machine tool provides higher productivity and quality of the machining process.

  14. Peculiar features of modeling of thermal processes of the cutting area in the SOLIDWORKS SIMULATION system

    Directory of Open Access Journals (Sweden)

    Stepchin Ya.A.

    2017-04-01

    Full Text Available Management of thermo-physical process of cutting zone by changing certain parameters of the cutting regime, tool geometry or coolant using allows to achieve a higher level of handling performance. The forecasting of thermal processes during metal cutting is characterized by the multifactor of the model and the nonlinearity of the connection between the temperature field of the cutting zone and the processing parameters. Therefore realistic modeling of these processes with regard to the maximum number of influencing factors which will minimize the time and cost of experimental studies is very important. The research investigates the use of computer-aided design SolidWorks Simulation system to analyze the thermal processes occurring in the cutting zone during finishing turning of hardened circular steel cutting blade of superhard material. While modeling, the distribution of heat generated in cut (in the zone of plastic deformation of the workpiece and on the surfaces of friction of the cutting blade with chips and the treated surface is observed by four flows: to the tool, chips, workpiece and the environment. The limiting conditions for the existence of the developed model-geometric, physical and temporal limits are defined. Simulation is performed in steady and transient modes. Control of adequacy of simulation results is made. The conclusions of the analysis of opportunities of CAD SolidWorks Simulation System for research of thermal processes the cutting zone are drawn.

  15. Evaluation of aluminum drill-pipe material and design

    Energy Technology Data Exchange (ETDEWEB)

    Placido, Joao C. [PETROBRAS, Rio de Janeiro, RJ (Brazil); Lourenco, Marcelo I.; Netto, Theodoro Antoun [Universidade Federal do Rio de Janeiro (UFRJ), RJ (Brazil). Coordenacao dos Programas de Pos-graduacao de Engenharia (COPPE)

    2008-07-01

    Experimental program and numerical analyses were carried out to investigate the fatigue mechanisms of aluminum drill pipes designed and manufactured in compliance with ISO 15546. The main objective is to improve the fatigue performance of these components by selecting the appropriate aluminum alloy and by enhancing the mechanical design of the threaded steel connector. This paper presents the experimental test program and numerical analyses conducted on a drill-pipe of different materials (Al-Cu-Mg and Al-Zn-Mg system aluminum alloys) and geometry. Material mechanical properties, including S-N curve, were determined through small-scale tests on specimens cut from actual drill pipes. Full-scale experiments were also performed in laboratory. A finite element model of the drill pipe, including the tool-joint region, was developed. The model simulates, through different load steps, the tool-joint hot assembly, and then reproduces the physical experiments numerically in order to obtain the actual stress distribution. Good correlation between full-scale and small-scale fatigue tests was obtained by adjusting the strain/stress levels monitored in the full-scale tests in light of the numerical simulations and performing fatigue life calculations via multiaxial fatigue models. The weak points of the current practice design are highlighted for further development. (author)

  16. A Fast Inspection of Tool Electrode and Drilling Depth in EDM Drilling by Detection Line Algorithm.

    Science.gov (United States)

    Huang, Kuo-Yi

    2008-08-21

    The purpose of this study was to develop a novel measurement method using a machine vision system. Besides using image processing techniques, the proposed system employs a detection line algorithm that detects the tool electrode length and drilling depth of a workpiece accurately and effectively. Different boundaries of areas on the tool electrode are defined: a baseline between base and normal areas, a ND-line between normal and drilling areas (accumulating carbon area), and a DD-line between drilling area and dielectric fluid droplet on the electrode tip. Accordingly, image processing techniques are employed to extract a tool electrode image, and the centroid, eigenvector, and principle axis of the tool electrode are determined. The developed detection line algorithm (DLA) is then used to detect the baseline, ND-line, and DD-line along the direction of the principle axis. Finally, the tool electrode length and drilling depth of the workpiece are estimated via detected baseline, ND-line, and DD-line. Experimental results show good accuracy and efficiency in estimation of the tool electrode length and drilling depth under different conditions. Hence, this research may provide a reference for industrial application in EDM drilling measurement.

  17. Drilling for scientific purpose

    Energy Technology Data Exchange (ETDEWEB)

    Tanaka, Shoichi

    1987-09-01

    Drilling for scientific purpose is a process of conducting geophysical exploration at deep underground and drilling for collecting crust samples directly. This is because earth science has advanced to get a good understanding about the top of the crust and has shifted its main interest to the lower layer of the crust in land regions. The on-land drilling plan in Japan has just started, and the planned drilling spots are areas around the Minami River, Hidaka Mts., kinds of the Mesozoic and Cenozoic granite in outside zone, the extension of Japan Sea, Ogasawara Is., Minami-Tori Is., and active volcanos. The paper also outlines the present situation of on-land drilling in the world, focusing on the SG-3rd super-deep well SG-3 on the Kola Peninsula, USSR, Satori SG-1st well SG-1 in Azerbaidzhan S.S.R, V.S.S.R, Sweden's wells, Cyprus' wells, Bayearn well Plan in West Germany, and Salton Sea Scientific Drilling Program in the U.S. At its end, the paper explains the present situation and the future theme of the Japanese drilling technique and points out the necessity of developing equipment, and techniques. (14 figs, 5 tabs, 26 refs)

  18. BioKonversion technology recovers, remediates and reuses waste and hydrocarbons from oil drilling

    Energy Technology Data Exchange (ETDEWEB)

    Topf, A.

    2008-01-15

    Houston-based Nopal Group has developed a solution to dispose of oilfield waste in a safe and cost-effective manner. The company is actively engaged in a large-scale project to remediate a 400-hectare site on the Aspheron Peninsula in Azerbaijan. The site is currently regarded as the most polluted place in the world after a century of oil extraction with little regard for the surrounding environment. The Nopal Group will use its patented BioKonversion technology, which cleanses the soil of hydrocarbons in a two-part process using a large machine known as the Green Machine. Several pipelines will need to be relocated, and ancient drilling rigs that have been there as long as 100 years will have to be dealt with. The cleanup cost has been estimated at between $20 million to $40 million, and will take between 18 and 36 months, depending on how deep into the ground the machines have to dig for hydrocarbons. The 90-foot by 40-foot machine processes drill cuttings, contaminated soil and drill fluids by first separating the dirt from the liquid hydrocarbons, which can be recycled or refined for resale. The remaining dirt, which still contains 3 to 7 percent oil, is then placed into a centrifuge and mixed with a heating agent and other elements, including naturally oleophilic kenaf powder. The process micronizes and absorbs hydrocarbons. Once the process is finished, the hydrocarbons are immediately non-detectable and non-leachable. The leftover benign dirt can be used as landfill cover, or mixed with road aggregate. BioKonversion can also be adapted for use on oil rigs. This article demonstrated that the process has clear advantages over traditional oilfield remediation methods such as land farming. Opportunities exist to utilize the process in Venezuela and Kuwait. 1 fig.

  19. Case study : environmental considerations of horizontal directional drills

    International Nuclear Information System (INIS)

    Slade, D.A.

    2000-01-01

    A pipeline construction project by Enbridge Pipelines (Toledo) Inc. which relied on horizontal directional drilling (HDD) techniques to install the pipe was analyzed with particular focus on the environmental benefits and risks of using directional drills compared to open cut installation. The construction of the 35-mile, 16-inch crude petroleum pipeline from Stockbridge to Freedom Junction in Michigan involved the use of 11 separate directional drills to cross through wetlands, streams and state recreational areas. The role that HDD played in route selection and environmental permit considerations was discussed along with some of the problems encountered with directional drilling. A successful HDD program must have adequate geotechnical information to properly design and plan the crossings. It was recommended that geotechnical borings should be conducted every 300 to 500 feet across the HDD alignment. It was also recommended that a frac-out contingency plan should be developed and to be prepared for the temporary shut down of the HDD rig if a frac-out occurs. Frac-outs must be investigated, contained and any released fluid should be removed. Some recommendations from past experiences were also presented as a guide for future planning of pipeline projects that include HDD techniques, particularly in wetland areas. Appendix A to this presentation included a contingency plan for illustrative purposes only. The plan was developed for the above project and was included as an example only. It described the planning, prevention and control measures to minimize impacts resulting from inadvertent spill of drilling mud during directional drilling in wetlands. It also included a drilling mud 'Containment, Response and Notification Plan' to be implemented as determined by the contractor under the supervision of Enbridge Pipelines (Toledo) Inc. 5 refs., 2 tabs., 1 fig., 1 appendix

  20. Pulsed Nd:YAG laser beam drilling: A review

    Science.gov (United States)

    Gautam, Girish Dutt; Pandey, Arun Kumar

    2018-03-01

    Laser beam drilling (LBD) is one of non contact type unconventional machining process that are employed in machining of stiff and high-strength materials, high strength temperature resistance materials such as; metal alloys, ceramics, composites and superalloys. Most of these materials are difficult-to-machine by using conventional machining methods. Also, the complex and precise holes may not be obtained by using the conventional machining processes which may be obtained by using unconventional machining processes. The laser beam drilling in one of the most important unconventional machining process that may be used for the machining of these materials with satisfactorily. In this paper, the attention is focused on the experimental and theoretical investigations on the pulsed Nd:YAG laser drilling of different categories of materials such as ferrous materials, non-ferrous materials, superalloys, composites and Ceramics. Moreover, the review has been emphasized by the use of pulsed Nd:YAG laser drilling of different materials in order to enhance productivity of this process without adverse effects on the drilled holes quality characteristics. Finally, the review is concluded with the possible scope in the area of pulsed Nd:YAG laser drilling. This review work may be very useful to the subsequent researchers in order to give an insight in the area of pulsed Nd:YAG laser drilling of different materials and research gaps available in this area.

  1. Carbon nanotube reinforced metal binder for diamond cutting tools

    DEFF Research Database (Denmark)

    Sidorenko, Daria; Mishnaevsky, Leon; Levashov, Evgeny

    2015-01-01

    The potential of carbon nanotube reinforcement of metallic binders for the improvement of quality and efficiency of diamond cutting wheels is studied. The effect of multi-walled carbon nanotube (MWCNT) reinforcement on the mechanical properties i.e. hardness, Young modulus, strength and deformation...... of grain size of the structural constituents of the binder, what in turn leads to the improved simultaneously hardness, Young modulus, plastic extension, bending strength and performances of the metallic binders. Comparing service properties of diamond end-cutting drill bits with and without MWCNT one...

  2. Selective-placement burial of drilling fluids: 2. Effects on buffalograss and fourwing saltbrush

    International Nuclear Information System (INIS)

    McFarland, M.L.; Hartmann, S.; Ueckert, D.N.; Hons, F.M.

    1992-01-01

    Surface disposal of spent drilling fluids used in petroleum and natural gas exploration causes surface soil contamination that severely inhibits secondary plant succession and artificial revegetation efforts. Selective-placement burial was evaluated at two locations in western Texas for on-site disposal of drilling fluids in arid and semiarid regions. Establishment, yield, and chemical composition of fourwing saltbrush [Atriplex canescens (Pursh Nutt.)] and buffalograss [Buchloe dactyloides (Nutt.) Engelm.] transplants on undisturbed soils and on plots with spent drilling fluids and cuttings buried 30, 90 (with and without a 30-cm coarse limestone capillary barrier) and 150 cm were compared. Survival of both species was 97 to 100% 17 months after planting on plots with buried drilling wastes. Canopy cover and aboveground biomass of fourwing saltbrush were greater over buried drilling wastes than on untreated plots, whereas canopy cover and aboveground biomass of buffalograss were not affected by the treatments. Significant increases in Na, M, and Mg concentrations in buffalograss after 17 months on plots with drilling fluids buried 30 cm deep at one location indicated plant uptake of some drilling fluid constituents. Elevated Zn concentrations in fourwing saltbush indicated that a portion of the Zn in the drilling fluids was available for plant uptake, while no evidence of plant accumulation of Ba, Cr, Cu, or Ni from drilling fluids was detected

  3. Advantages of the CCD camera measurements for profile and wear of cutting tools

    International Nuclear Information System (INIS)

    Varga, G; Dudas, I; Balajti, Z

    2005-01-01

    In our paper we prepared an evaluating study of which conclusions draw mainly two directions for our fields of research. On the one hand, this means the measuring of fix, standing workpieces, on the other hand this means geometrical measurement of moving tools. The first case seems to be solved in many respects (in general cases), but the second one is not completely worked out according to the relevant literature. The monitoring of tool wear, the determination of geometrical parameters (this is mainly in case of gear-generating tools) is not really widespread yet, mainly, if optical parameters have influence on the evaluating procedure (e.g. examination of profiles of grinding wheels). We show the elaboration of a process for the practical application of measuring techniques performed by image processing CCD cameras on the basis of wearing criteria of different cutting tools (drilling tool, turning tool). We have made a profile and cutting tool wear measuring program

  4. Effect of cutting medium temperatures on rooting process and root primordium differentiation of hardwood cuttings of tetraploid robinia pseudoacacia cutting medium temperatures of tetraploid robinia pseudoacacia

    International Nuclear Information System (INIS)

    Ling, W.X.; Jine, Q.; Zhong, Z.

    2014-01-01

    In this study, to examine the effect of heat treatment on the rooting and root development of hardwood cuttings of the tetraploid Robinia pseudoacacia, cuttings of 1-year-old stems were taken from 3-year-old mother trees and treated with IBA solution (1000 mg/L) for 6 h, with water was as a control. Treated cuttings were rooted in heated or unheated nursery beds. Samples were collected on day ten after planting, and then for every five days. The bases of the cuttings were embedded in paraffin and sectioned before being examined under a microscope to determine whether there had been any morphological changes. We found no root primordia in the tissues of the hardwood cuttings of the tetraploid Robinia pseudoacacia before cutting. In the heated bed, adventitious roots originated from callus tissue and the junction between the pith rays and cortical parenchyma cells, and in the unheated bed, adventitious roots originated only from callus tissue. The rooting process involved callus formation, adventitious root formation and elongation; rooting occurred 5-7 days earlier in the heated cuttings than in the unheated ones, and rooting rates were significantly higher in the former 30 days and 50 days after cutting; the minimum effective accumulated temperatures for these three stages were 109.25 degree C, 211.68 degree C and 301.38 degree C, respectively. Our results revealed that heating the soil can promote adventitious root formation, speed up the rooting rate, and cut the propagation period of the tetraploid Robinia pseudoacacia. (author)

  5. On-line Cutting Tool Condition Monitoring in Machining Processes Using Artificial Intelligence

    OpenAIRE

    Vallejo, Antonio J.; Morales-Menéndez, Rub&#;n; Alique, J.R.

    2008-01-01

    This chapter presented new ideas for monitoring and diagnosis of the cutting tool condition with two different algorithms for pattern recognition: HMM, and ANN. The monitoring and diagnosis system was implemented for peripheral milling process in HSM, where several Aluminium alloys and cutting tools were used. The flank wear (VB) was selected as the criterion to evaluate the tool's life and four cutting tool conditions were defined to be recognized: New, half new, half worn, and worn conditio...

  6. Nitinol laser cutting: microstructure and functional properties of femtosecond and continuous wave laser processing

    Science.gov (United States)

    Biffi, C. A.; Tuissi, A.

    2017-03-01

    Thermal processing can affect the properties of smart materials, and the correct selection of the best manufacturing technology is fundamental for producing high tech smart devices, containing embedded functional properties. In this work cutting of thin superelastic Nitinol plates using a femtosecond (fs) and continuous wave (CW) laser was studied. Diamond shaped elements were cut to characterize the kerf qualitative features; microstructural analysis of the cross sections allowed identification of thermal damage characteristics introduced into the material during the laser processes. A thermally undamaged microstructure was observed for fs laser cutting, while CW was seen to be characterized by a large heat-affected zone. Functional properties were investigated by differential scanning calorimetry and tensile testing of laser cut microelements and of the reference material. It was seen that the martensitic transformation behavior of Nitinol is not affected by fs regime, while cw cutting provokes an effect equivalent to a high temperature thermal treatment in the material surrounding the cutting kerf, degradating the material properties. Finally, tensile testing indicated that superelastic performances were guaranteed by fs regime, while strong reduction of the recoverable strain was detected in the CW processed sample.

  7. Performance and characterisation of CVD diamond coated, sintered diamond and WC-Co cutting tools for dental and micromachining applications

    International Nuclear Information System (INIS)

    Sein, Htet; Ahmed, Waqar; Jackson, Mark; Woodwards, Robert; Polini, Riccardo

    2004-01-01

    Diamond coatings are attractive for cutting processes due to their high hardness, low friction coefficient, excellent wear resistance and chemical inertness. The application of diamond coatings on cemented tungsten carbide (WC-Co) tools was the subject of much attention in recent years in order to improve cutting performance and tool life. WC-Co tools containing 6% Co and 94% WC substrate with an average grain size 1-3 μm were used in this study. In order to improve the adhesion between diamond and WC substrates, it is necessary to etch away the surface Co and prepare the surface for subsequent diamond growth. Hot filament chemical vapour deposition with a modified vertical filament arrangement has been employed for the deposition of diamond films. Diamond film quality and purity have been characterised using scanning electron microscopy and micro-Raman spectroscopy. The performance of diamond coated WC-Co bur, uncoated WC-Co bur, and diamond embedded (sintered) bur have been compared by drilling a series of holes into various materials such as human teeth, borosilicate glass and porcelain teeth. Flank wear has been used to assess the wear rates of the tools. The materials subjected to cutting processes have been examined to assess the quality of the finish. Diamond coated WC-Co microdrills and uncoated microdrills were also tested on aluminium alloys. Results show that there was a 300% improvement when the drills were coated with diamond compared to the uncoated tools

  8. Small subchondral drill holes improve marrow stimulation of articular cartilage defects.

    Science.gov (United States)

    Eldracher, Mona; Orth, Patrick; Cucchiarini, Magali; Pape, Dietrich; Madry, Henning

    2014-11-01

    model more effectively than larger drill holes. These results have important implications for the use of subchondral drilling for marrow stimulation, as they support the use of small-diameter bone-cutting devices. © 2014 The Author(s).

  9. Low cost and conformal microwave water-cut sensor for optimizing oil production process

    KAUST Repository

    Karimi, Muhammad Akram

    2015-01-01

    Efficient oil production and refining processes require the precise measurement of water content in oil (i.e., water-cut) which is extracted out of a production well as a byproduct. Traditional water-cut (WC) laboratory measurements are precise

  10. Effect of cutting temperature on hardness of SiC and diamond in the nano-cutting process of monocrystalline silicon

    Science.gov (United States)

    Wang, Jiachun; Li, Yuntao; Liu, Xiaoxuan; Lv, Maoqiang

    2016-10-01

    In the process of cutting silicon by natural diamond tools, groove wear happens on the flank face of cutting tool frequently.Scholars believe that one of the wear reasons is mechanical scratching effect by hard particles like SiC. To reveal the mechanical scratching mechanism, it is essential to study changes in the mechanical properties of hard particles and diamond, especially the effect of cutting temperature on hardness of diamond and hard particles. Molecular dynamics (MD) model that contact-zone temperature between tool and workpiece was calculated by dividing zone while nano-cutting monocrystalline silicon was established, cutting temperature values in different regions were computed as the simulation was carried out.On this basis, the models of molecular dynamics simulation of SiC and diamond were established separately with setting the initial temperature to room temperature. The laws of length change of C-C bond and Si-C bond varing with increase of simulation temperature were studied. And drawing on predecessors' research on theoretical calculation of hardness of covalent crystals and the relationship between crystal valence electron density and bond length, the curves that the hardness of diamond and SiC varing with bond length were obtained. The effect of temperature on the hardness was calculated. Results show that, local cutting temperature can reach 1300K.The rise in cutting temperature leaded to a decrease in the diamond local atomic clusters hardness,SiC local atomic clusters hardness increased. As the cutting temperature was more than 1100K,diamond began to soften, the local clusters hardness was less than that of SiC.

  11. Performance of Partially-Hydrolyzed Polyacrylamide in Water Based Drilling Fluids

    Directory of Open Access Journals (Sweden)

    Ali Reza Nasiri*

    2013-05-01

    Full Text Available Fluid properties with constant improvement in efficiency have been noticeable as important criteria in drilling operation. The main drilling fluid properties highly depend on utilization of new polymers with high efficiency in drilling fluid composition. In this paper, the performance of a new polymer, called partially hydrolyzed polyacrylamide polymer (PHPA, is studied which has recently entered the drilling fluids industry in Iran. Hence viscosity property, fluid loss control and shale inhibition of this polymer have been evaluated based on an international standard method of API-13-I by considering the drilling and operational priorities of thecountry. Then the thermal effect, salt contaminants such as sodium chloride, calcium chloride, magnesium chloride and pH tolerance effect as major pollution indicators are also investigated in relation to polymeric fluid properties. The results obtained by the tests show that furthermore polymer PHPA increases rheological properties (apparent viscosity, plastic fluidity and yield point and it plays important role in increases in fluid loss. This polymer has also demonstrated acceptable resistance toward sodium chloride contaminants, but its efficiency decreases toward calcium and magnesium ion contaminants. The thermal tests show that polymer PHPA has high thermal stability up to 150°C. This polymer improves shale inhibition property and by encapsulation mechanism prevents dispersion of shale cuttings into the drilling fluid system as it stops any changes in fluid properties which will finally results inwellbore stability.

  12. ADVANCED CUTTINGS TRANSPORT STUDY

    Energy Technology Data Exchange (ETDEWEB)

    Troy Reed; Stefan Miska; Nicholas Takach; Kaveh Ashenayi; Gerald Kane; Mark Pickell; Len Volk; Mike Volk; Barkim Demirdal; Affonso Lourenco; Evren Ozbayoglu; Paco Vieira; Lei Zhou

    2000-01-30

    This is the second quarterly progress report for Year 2 of the ACTS project. It includes a review of progress made in Flow Loop development and research during the period of time between Oct 1, 2000 and December 31, 2000. This report presents a review of progress on the following specific tasks: (a) Design and development of an Advanced Cuttings Transport Facility (Task 2: Addition of a foam generation and breaker system), (b) Research project (Task 6): ''Study of Cuttings Transport with Foam Under LPAT Conditions (Joint Project with TUDRP)'', (c) Research project (Task 7): ''Study of Cuttings Transport with Aerated Muds Under LPAT Conditions (Joint Project with TUDRP)'', (d) Research project (Task 8): ''Study of Flow of Synthetic Drilling Fluids Under Elevated Pressure and Temperature Conditions'', (e) Research project (Task 9): ''Study of Foam Flow Behavior Under EPET Conditions'', (f) Research project (Task 10): ''Study of Cuttings Transport with Aerated Mud Under Elevated Pressure and Temperature Conditions'', (g) Research on instrumentation tasks to measure: Cuttings concentration and distribution in a flowing slurry (Task 11), and Foam properties while transporting cuttings. (Task 12), (h) Development of a Safety program for the ACTS Flow Loop. Progress on a comprehensive safety review of all flow-loop components and operational procedures. (Task 1S). (i) Activities towards technology transfer and developing contacts with Petroleum and service company members, and increasing the number of JIP members. The tasks Completed During This Quarter are Task 7 and Task 8.

  13. Influence of drill helical direction on exit damage development in drilling carbon fiber reinforced plastic

    Science.gov (United States)

    Bai, Y.; Jia, Z. Y.; Wang, F. J.; Fu, R.; Guo, H. B.; Cheng, D.; Zhang, B. Y.

    2017-06-01

    Drilling is inevitable for CFRP components’ assembling process in the aviation industry. The exit damage frequently occurs and affects the load carrying capacity of components. Consequently, it is of great urgency to enhance drilling exit quality on CFRP components. The article aims to guide the reasonable choice of drill helical direction and effectively reduce exit damage. Exit observation experiments are carried out with left-hand helical, right-hand helical and straight one-shot drill drilling T800S CFRP laminates separately. The development rules of exit damage and delamination factor curves are obtained. Combined with loading conditions and fracture modes of push-out burrs, and thrust force curves, the influence of drill helical direction on exit damage development is derived. It is found that the main fracture modes for left-hand helical, right-hand helical, and straight one-shot drill are mode I, extrusive fracture, mode III respectively. Among them, mode III has the least effect on exit damage development. Meanwhile, the changing rate of thrust force is relative slow for right-hand helical and straight one-shot drill in the thrust force increasing phase of stage II, which is disadvantaged for exit damage development. Therefore, straight one-shot drill’s exit quality is the best.

  14. Remote Laser Cutting of CFRP: Improvements in the Cut Surface

    Science.gov (United States)

    Stock, Johannes; Zaeh, Michael F.; Conrad, Markus

    In the automotive industry carbon fibre reinforced plastics (CFRP) are considered as a future key material to reduce the weight of the vehicle. Therefore, capable production techniques are required to process this material in mass industry. E.g., state of the art methods for cutting are limited by the high tool wear or the feasible feed rate. Laser cutting processes are still under investigation. This paper presents detailed new studies on remote laser cutting of CFRP focusing on the influence of the material properties and the quality of the cut surface. By adding light absorbing soot particles to the resin of the matrix, the cutting process is improved and fewer defects emerge.

  15. The impact of process variables and wear characteristics on the cutting tool performance using Finite Element Analysis

    OpenAIRE

    Jiang, Xiaoheng

    2016-01-01

    The frequent failure of cutting tool in the cutting process may cause a huge loss of money and time especially for hard to machine materials such as titanium alloys. Thus this study is mainly focused on the impact of wear characteristics and process variables on the cutting tool which is ignored by most of researchers. A thermo-mechanical finite element model of orthogonal metal cutting with segment chip formation is presented. This model can be used to predict the process performance in the ...

  16. Experimental Investigation of Tensile Test on Connection of Cold-formed Cut-curved Steel Section

    Science.gov (United States)

    Sani, Mohd Syahrul Hisyam Mohd; Muftah, Fadhluhartini; Rahman, Nurul Farraheeda Abdul; Fakri Muda, Mohd

    2017-08-01

    Cold-formed steel (CFS) is widely used as structural and non-structural components such as roof trusses and purlin. A CFS channel section with double intermediate web stiffener and lipped is chosen based on the broader usage in roof truss construction. CFS section is cut to form cold-formed pre-cut-curved steel section and lastly strengthened by several types of method or likely known as connection to establish the cold-formed cut-curved steel (CFCCS) section. CFCCS is proposed to be used as a top chord section in the roof truss system. The CFCCS is to resist the buckling phenomena of the roof truss structure and reduced the compression effect on the top chord. The tensile test connection of CFCCS section, especially at the flange element with eight types of connection by welding, plate with self-drilling screw and combination is investigated. The flange element is the weakest part that must be solved first other than the web element because they are being cut totally, 100% of their length for curving process. The testing is done using a universal testing machine for a tensile load. From the experiment, specimen with full welding has shown as a good result with an ultimate load of 13.37 kN and reported having 35.41% when compared with normal specimen without any of connection methods. Furthermore, the experimental result is distinguished by using Eurocode 3. The failure of a full welding specimen is due to breaking at the welding location. Additionally, all specimens with either full weld or spot weld or combination failed due to breaking on weld connection, but specimen with flange plate and self-drilling screw failed due to tilting and bearing. Finally, the full welding specimen is chosen as a good connection to perform the strengthening method of CFCCS section.

  17. Method for monitoring drilling materials for gamma ray activity

    International Nuclear Information System (INIS)

    Smith, H.D. Jr.; Arnold, D.M.; Schultz, W.E.

    1985-01-01

    This invention relates to a method of verifying the radioactivity levels in raw barite prior to its use in drilling mud. Certain gamma ray measurements are taken of the raw barite and extrapolated to a well bore environment using the projected drilling mud weight made from this barite and the dimensions of the well bore. The natural radioactivity occurring in the formations in the vicinity of the well bore is then compared with the projected levels to enable a determination of whether or not the barite has sufficient radioactive trace elements to forbid its use in a well. Alternatively, the method indicates the ratios by which such additives containing radioactive trace elements must be diluted with non-radioactive additives before use in the drilling mud. A second use of the method involves mud testing at the well site for radioactivity from mud additives, including barite, potassium chloride, and well cuttings. Additional uses include testing other weight materials prior to or subsequent to addition to the mud, and methods for correcting observed gamma ray measurements for the mud-induced background

  18. New drilling optimization technologies make drilling more efficient

    Energy Technology Data Exchange (ETDEWEB)

    Chen, D.C.-K. [Halliburton Energy Services, Calgary, AB (Canada). Sperry Division

    2004-07-01

    Several new technologies have been adopted by the upstream petroleum industry in the past two decades in order to optimize drilling operations and improve drilling efficiency. Since financial returns from an oil and gas investment strongly depend on drilling costs, it is important to reduce non-productive time due to stuck pipes, lost circulation, hole cleaning and well bore stability problems. The most notable new technologies are the use of computer-based instrumentation and data acquisition systems, integrated rig site systems and networks, and Measurement-While-Drilling and Logging-While-Drilling (MWD/LWD) systems. Drilling optimization should include solutions for drillstring integrity, hydraulics management and wellbore integrity. New drilling optimization methods emphasize information management and real-time decision making. A recent study for drilling in shallow water in the Gulf of Mexico demonstrates that trouble time accounts for 25 per cent of rig time. This translates to about $1.5 MM U.S. per well. A reduction in trouble time could result in significant cost savings for the industry. This paper presents a case study on vibration prevention to demonstrate how the drilling industry has benefited from new technologies. 13 refs., 10 figs.

  19. Augmented Endoscopic Images Overlaying Shape Changes in Bone Cutting Procedures.

    Science.gov (United States)

    Nakao, Megumi; Endo, Shota; Nakao, Shinichi; Yoshida, Munehito; Matsuda, Tetsuya

    2016-01-01

    In microendoscopic discectomy for spinal disorders, bone cutting procedures are performed in tight spaces while observing a small portion of the target structures. Although optical tracking systems are able to measure the tip of the surgical tool during surgery, the poor shape information available during surgery makes accurate cutting difficult, even if preoperative computed tomography and magnetic resonance images are used for reference. Shape estimation and visualization of the target structures are essential for accurate cutting. However, time-varying shape changes during cutting procedures are still challenging issues for intraoperative navigation. This paper introduces a concept of endoscopic image augmentation that overlays shape changes to support bone cutting procedures. This framework handles the history of the location of the measured drill tip as a volume label and visualizes the remains to be cut overlaid on the endoscopic image in real time. A cutting experiment was performed with volunteers, and the feasibility of this concept was examined using a clinical navigation system. The efficacy of the cutting aid was evaluated with respect to the shape similarity, total moved distance of a cutting tool, and required cutting time. The results of the experiments showed that cutting performance was significantly improved by the proposed framework.

  20. Mechanism of nanosecond laser drilling process of 4H-SiC for through substrate vias

    Science.gov (United States)

    Kim, Byunggi; Iida, Ryoichi; Doan, Duc Hong; Fushinobu, Kazuyoshi

    2017-06-01

    Role of optical parameters on nanosecond laser drilling of 4H-SiC was experimentally studied. Using ns pulsed Nd:YAG laser, parametric studies on effects of wavelength (1064 nm or 532 nm), beam profile (Gaussian or Bessel), and ambient condition (air or water) were conducted. The wavelengths which have large optical penetration depth were selected as wavefront has to propagate through materials to generate Bessel beam. The experimental results showed that carbonization of SiC surface accelerates thermal ablation of the materials with fluence under the lattice melting threshold. Especially, pattern of side lobes with small fluence was formed by irradiation of Bessel beam. The pattern disturbed penetration of wavefronts through materials. Implementation of water environment was not effective to suppress carbonization and had slight effect on improvement of drilling quality. For this reason, deep drilling with small entrance was not achieved using Bessel beam. Irradiation of 1064 nm Gaussian beam with large fluence led to formation of critical amount of re-solidified silicon due to the large optical penetration depth. Carbonization and silicon formation had a significant effect on unique fluence dependence of drilling depth. Absorption mechanism was studied as well to discuss effect of wavelength on processing characteristics.

  1. Casing drilling

    Energy Technology Data Exchange (ETDEWEB)

    Heenan, D. [Tesco Corp., Calgary, AB (Canada)

    2003-07-01

    This paper reviewed the experience that Tesco has gained by drilling several wells using only casings as the drill stem. Tesco has manufactured a mobile and compact hydraulic drilling rig called the Casing Drilling {sup TM} system. The system could be very effective and efficient for exploration and development of coalbed methane (CBM) reserves which typically require extensive coring. Continuous coring while drilling ahead, along wire line retrieval, can offer time savings and quick core recovery of large diameter core which is typically required for exploration core desorption tests. The proposed system may also have the potential to core or drill typically tight gas sands or underbalanced wells with air or foam. This would reduce drilling fluid damage while simultaneously finding gas. Compared to conventional drill pipes, Casing Drilling {sup TM} could also be effective with water production from shallow sands because of the smaller annual clearance which requires less air volumes to lift any produced water. 9 figs.

  2. Investigation on the Effects of Process Parameters on Laser Percussion Drilling Using Finite Element Methodology; Statistical Modelling and Optimization

    Directory of Open Access Journals (Sweden)

    Mahmoud Moradi

    Full Text Available Abstract In the present research, the simulation of the Nickel-base superalloy Inconel 718 fiber-laser drilling process with the thickness of 1mm is investigated through the Finite Element Method. In order to specify the appropriate Gaussian distribution of laser beam, the results of an experimental research on glass laser drilling were simulated using three types of Gaussian distribution. The DFLUX subroutine was used to implement the laser heat sources of the models using the Fortran language. After the appropriate Gaussian distribution was chosen, the model was validated with the experimental results of the Nickel-base superalloy Inconel 718 laser drilling process. The negligible error percentage among the experimental and simulation results demonstrates the high accuracy of this model. The experiments were performed based on the Response Surface Methodology (RSM as a statistical design of experiment (DOE approach to investigate the influence of process parameters on the responses, obtaining the mathematical regressions and predicting the new results. Four parameters i.e. laser pulse frequency (150 to 550 Hz, laser power (200 to 500 watts, laser focal plane position (-0.5 to +0.5 mm and the duty cycle (30 to 70% were considered to be the input variables in 5 levels and four external parameters i.e. the hole's entrance and exit diameters, hole taper angle and the weight of mass removed from the hole, were observed to be the process output responses of this central composite design. By performing the statistical analysis, the input and output parameters were found to have a direct relation with each other. By an increase in each of the input variables, the entrance and exit hole diameters, the hole taper angel, and the weight of mass removed from the hole increase. Finally, the results of the conducted simulations and statistical analyses having been used, the laser drilling process was optimized by means of the desire ability approach. Good

  3. Underwater cutting techniques developments

    International Nuclear Information System (INIS)

    Bach, F.-W.

    1990-01-01

    The primary circuit structures of different nuclear powerplants are constructed out of stainless steels, ferritic steels, plated ferritic steels and alloys of aluminium. According to the level of the specific radiation of these structures, it is necessary for dismantling to work with remote controlled cutting techniques. The most successful way to protect the working crew against exposure of radiation is to operate underwater in different depths. The following thermal cutting processes are more or less developed to work under water: For ferritic steels only - flame cutting; For ferritic steels, stainless steels, cladded steels and aluminium alloys - oxy-arc-cutting, arc-waterjet-cutting with a consumable electrode, arc-saw-cutting, plasma-arc-cutting and plasma-arc-saw. The flame cutting is a burning process, all the other processes are melt-cutting processes. This paper explains the different techniques, giving a short introduction of the theory, a discussion of the possibilities with the advantages and disadvantages of these processes giving a view into the further research work in this interesting field. (author)

  4. Evaluation of machining effect for the residual stress of SA508 by hole drilling method

    International Nuclear Information System (INIS)

    Lee, Jeong Kun; Lee, Kyoung Soo; Song, Ki O; Kim, Young Shin

    2009-01-01

    Residual stresses on a surface of the material are welcome or undesirable since it's direction, compression or tensile. But especially for the fatigue, it is not negligible effect on the material strength. These residual stresses developed during the manufacturing processes involving material deformation, heat treatment, machining. The object of this paper is verifying the effect of machining what is mostly used for SA508. For verifying the effect of machining, three different kind of machining have been achieved, milling, grinding, wire cutting. Also to measure the residual stress, hole drill method and indentation method are used.

  5. Energy-saving compression valve of the rock drill

    Science.gov (United States)

    Glazov, A. N.; Efanov, A. A.; Aikina, T. Yu

    2015-11-01

    The relevance of the research is due to the necessity to create pneumatic rock drills with low air consumption. The article analyzes the reasons for low efficiency of percussive machines. The authors state that applying a single distribution body in the percussive mechanism does not allow carrying out a low-energy operating cycle of the mechanism. Using the studied device as an example, it is substantiated that applying a compression valve with two distribution bodies separately operating the working chambers makes it possible to significantly reduce the airflow. The authors describe the construction of a core drill percussive mechanism and the operation of a compression valve. It is shown that in the new percussive mechanism working chambers are cut off the circuit by the time when exhaust windows are opened by the piston and air is not supplied into the cylinder up to 20% of the cycle time. The air flow rate of the new mechanism was 3.8 m3/min. In comparison with the drill PK-75, the overall noise level of the new machine is lower by 8-10 dB, while the percussive mechanism efficiency is 2.3 times higher.

  6. California study compares natural/drilling discharge contaminants offshore

    International Nuclear Information System (INIS)

    Steinhauer, W.G.; Imamura, E.; Barminski, J.R.; Neff, J.M.

    1992-01-01

    An analysis of drilling fluid and this paper reports that cuttings discharges in the southern Santa Maria basin offshore California indicates that the amount of metal and hydrocarbon contaminants from drilling operations is small relative to that from natural sources. The metal and hydrocarbon discharges were calculated for only one of the three platforms discharging between 1986 and 1989 in the Point Arguello field. However, assuming concentrations are similar on each platform, the combined input of metals and hydrocarbons over the 3-year period was still low (except for barium and lead) compared to the average annual flux from natural sources. The MMS is monitoring the Santa Maria basin to understand possible long-term environmental effects of oil and gas development (California Monitoring Program, Phase II; and Effects of OCS Production Platforms on Rocky Reef Fishes and Fisheries). A site-specific study area was established to determine effects of drilling-related discharges at Chevron U.S.S. Inc.'s platform Hidalgo in the Point Arguello field. Part of the study included review of discharge records for platforms Hidalgo, Hermosa (Chevron), and Harvest (Texaco Exploration and Production Inc.)

  7. Effect of cooling methods on hole quality in drilling of aluminium 6061-6T

    International Nuclear Information System (INIS)

    Islam, M N; Boswell, B

    2016-01-01

    The influence of cooling method and drilling parameters on hole production has been investigated experimentally and analytically by measuring the hole quality. A three-level, three-parameter experiment was conducted using design-of-experiment methodology. The three levels of independent input parameters were: for cooling method—flood drilling, minimum quantity lubrication (MQL) drilling and cryogenic drilling; for feed rate—0.2, 0.3 and 0.4 mm/rev; and for cutting speed—60, 75 and 100 m/min. The selected work and tool materials were aluminium 6061-6T and high speed steel (HSS), respectively. The measured output parameters were the three most widely used quality characteristics of drilled holes - diameter error, circularity and surface roughness. The results were analysed applying three methods: Pareto ANOVA, Taguchi method and traditional analysis. The findings revealed that the cooling method has a significant effect on diameter error (contribution ratio 88.27%), moderate effect on surface roughness (contribution ratio 41.74%) and relatively small effect on circularity (contribution ratio 23.64%). The best results for the dimensional accuracy and surface roughness were achieved by MQL drilling. Cryogenic drilling produced the best circularity results; however, in terms of dimensional accuracy and surface roughness it was the worst. (paper)

  8. Neurosurgical robotic arm drilling navigation system.

    Science.gov (United States)

    Lin, Chung-Chih; Lin, Hsin-Cheng; Lee, Wen-Yo; Lee, Shih-Tseng; Wu, Chieh-Tsai

    2017-09-01

    The aim of this work was to develop a neurosurgical robotic arm drilling navigation system that provides assistance throughout the complete bone drilling process. The system comprised neurosurgical robotic arm navigation combining robotic and surgical navigation, 3D medical imaging based surgical planning that could identify lesion location and plan the surgical path on 3D images, and automatic bone drilling control that would stop drilling when the bone was to be drilled-through. Three kinds of experiment were designed. The average positioning error deduced from 3D images of the robotic arm was 0.502 ± 0.069 mm. The correlation between automatically and manually planned paths was 0.975. The average distance error between automatically planned paths and risky zones was 0.279 ± 0.401 mm. The drilling auto-stopping algorithm had 0.00% unstopped cases (26.32% in control group 1) and 70.53% non-drilled-through cases (8.42% and 4.21% in control groups 1 and 2). The system may be useful for neurosurgical robotic arm drilling navigation. Copyright © 2016 John Wiley & Sons, Ltd.

  9. Some possibilities for determining cutting data when using laser cutting:

    OpenAIRE

    Radovanović, Miroslav

    2006-01-01

    The technological problems faced in the field of the application of laser-cutting machines lie in insufficient knowledge of the laser technique and the absence of both sufficiently reliable practical data and knowledge about the parameters affecting the work process itself. A significant parameter that is necessary to determine and to enter in an NC-program is the cutting speed. Various authors analyze the laser-cutting process and give mathematical models where laser cutting is modeled by us...

  10. Oman Drilling Project Phase I Borehole Geophysical Survey

    Science.gov (United States)

    Matter, J. M.; Pezard, P. A.; Henry, G.; Brun, L.; Célérier, B.; Lods, G.; Robert, P.; Benchikh, A. M.; Al Shukaili, M.; Al Qassabi, A.

    2017-12-01

    The Oman Drilling Project (OmanDP) drilled six holes at six sites in the Samail ophiolite in the southern Samail and Tayin massifs. 1500-m of igneous and metamorphic rocks were recovered at four sites (GT1, GT2, GT3 and BT1) using wireline diamond core drilling and drill cuttings at two sites (BA1, BA2) using air rotary drilling, respectively. OmanDP is an international collaboration supported by the International Continental Scientific Drilling Program, the Deep Carbon Observatory, NSF, NASA, IODP, JAMSTEC, and the European, Japanese, German and Swiss Science Foundations, and with in-kind support in Oman from Ministry of Regional Municipalities and Water Resources, Public Authority of Mining, Sultan Qaboos University and the German University of Technology. A comprehensive borehole geophysical survey was conducted in all the OmanDP Phase I boreholes shortly after drilling in April 2017. Following geophysical wireline logs, using slim-hole borehole logging equipment provided and run by the Centre National De La Recherche Scientifique (CNRS) and the Université de Montpellier/ Géosciences Montpellier, and logging trucks from the Ministry of Regional Municipalities and Water Resources, were collected in most of the holes: electrical resistivity (dual laterolog resistivity, LLd and LLs), spectral gamma ray (K, U, and Th contents), magnetic susceptibility, total natural gamma ray, full waveform sonic (Vp and Vs), acoustic borehole wall imaging, optical borehole wall imaging, borehole fluid parameters (pressure, temperature, electrical conductivity, dissolved oxygen, pH, redox potential, non-polarized spontaneous electrical potential), and caliper (borehole diameter). In addition, spinner flowmeter (downhole fluid flow rate along borehole axis) and heatpulse flow meter logs (dowhole fluid flow rate along borehole axis) were collected in BA1 to characterize downhole fluid flow rates along borehole axis. Unfortuantely, only incomplete wireline logs are available for

  11. Study on Monitoring Rock Burst through Drill Pipe Torque

    OpenAIRE

    Zhonghua Li; Liyuan Zhu; Wanlei Yin; Yanfang Song

    2015-01-01

    This paper presents a new method to identify the danger of rock burst from the response of drill pipe torque during drilling process to overcome many defects of the conventional volume of drilled coal rubble method. It is based on the relationship of rock burst with coal stress and coal strength. Through theoretic analysis, the change mechanism of drill pipe torque and the relationship of drill pipe torque with coal stress, coal strength, and drilling speed are investigated. In light of the a...

  12. Measurement of Forces and Torques during Non Homogeneous Material Drilling Operation

    OpenAIRE

    Mohd Hazny Aziz; Muhammad Azmi Ayub

    2011-01-01

    The purpose of this study is to measure the forces and toques that produce in the drilling process of non-homogenous material (bone). An automated five degree of freedom CRS CataLyst-5 robot used during the drilling process together with the six degree freedom of force toque sensor. A force torque controller that built in Matlab Simulink environment is used to control the drilling process of the robot. Different feed rate will be used during the experimental of the drilling process. The sen...

  13. Wedge cutting of mild steel by CO 2 laser and cut-quality assessment in relation to normal cutting

    Science.gov (United States)

    Yilbas, B. S.; Karatas, C.; Uslan, I.; Keles, O.; Usta, Y.; Yilbas, Z.; Ahsan, M.

    2008-10-01

    In some applications, laser cutting of wedge surfaces cannot be avoided in sheet metal processing and the quality of the end product defines the applicability of the laser-cutting process in such situations. In the present study, CO 2 laser cutting of the wedge surfaces as well as normal surfaces (normal to laser beam axis) is considered and the end product quality is assessed using the international standards for thermal cutting. The cut surfaces are examined by the optical microscopy and geometric features of the cut edges such as out of flatness and dross height are measured from the micrographs. A neural network is introduced to classify the striation patterns of the cut surfaces. It is found that the dross height and out of flatness are influenced significantly by the laser output power, particularly for wedge-cutting situation. Moreover, the cut quality improves at certain value of the laser power intensity.

  14. Service alliances : new oilfield partnership techniques cut costs, put expertise to better use

    International Nuclear Information System (INIS)

    Curran, R.

    1997-01-01

    The co-operative relationship that is needed between service providers and oil companies was discussed. Oil exploration and oil production companies rely on members of the Petroleum Services Association of Canada (PSAC) for a wide range of specialties such as production testing, cementing and well stimulation, wireline data recording and perforating, drilling and completions, specialized trucking, pipe coating and inspection, blowout prevention, coring and tong services. For example, the Dowell division of Schlumberger Canada Ltd. has had long-term alliances with PanCanadian Petroleum Ltd., Chevron Canada Resources, Amoco Canada Petroleum Co., Suncor Energy Inc., Talisman Energy Inc., and Petro-Canada. Both the service providers and the oil companies work collaboratively to determine which processes should be used to achieve cost-cutting efficiency. The exchange of technological ideas is a definite advantage. In much the same manner, the Dominion Supply Co., (DOSCO) provides a wide variety of equipment and supplies to exploration and production firms, drilling contractors, and service contractors in the petroleum industry. 3 figs

  15. Drilling in tempered glass – modelling and experiments

    DEFF Research Database (Denmark)

    Nielsen, Jens Henrik

    The present paper reports experimentally and numerically obtained results for the process of drilling in tempered glass. The experimental results are drilling depths on the edge in 19mm tempered glass with a known residual stress state measured by a scattered light polariscope. The experiments have...... been modelled using a state-of-the-art model and compared with satisfying result to the performed experiments. The numerical model has been used for a parametric study, investigating the redistribution of residual stresses during the process of drilling. This is done for investigating the possibility...... of applying forces in such holes and thereby being able to mechanically assemble tempered glass without the need of drilling holes before the tempering process. The paper is the result of currently ongoing research and the results should be treated as so....

  16. GPC Light Shaper for energy efficient laser materials processing.

    OpenAIRE

    Bañas, Andrew Rafael; Palima, Darwin; Villangca, Mark Jayson; Aabo, Thomas; Glückstad, Jesper

    2014-01-01

    The biggest use of lasers is in materials processing. In manufacturing, lasers are used for cutting, drilling, marking and other machining processes. Similarly, lasers are important in microfabrication processes such as photolithography, direct laser writing, or ablation. Lasers are advantageous because they do not wear out, have no physical contact with the processed material, avoid heating or warping effects, and are generally more precise. Since lasers are easier to adapt to different opti...

  17. Drilling mortar

    Energy Technology Data Exchange (ETDEWEB)

    Theodorescu, V; Ditulescu, E

    1979-01-30

    A method is proposed for producing stable drilling mortar from drilled rock which makes it possible to stabilize the walls of the borehole and to maintain producing horizons of oil and gas wells in an undisturbed state. The proposed drilling mortar includes 5-12 wt.-% dry modified calcium lignosulfonate in the form of a solution containing about 30% dry matter with the addition of 0.1 wt.-% anti-foaming agent consisting of C/sub 19/-C/sub 20/ alcohol dissolved in a light petroleum product; cream of milk with about 10 wt.-% Ca(OH)/sub 2/ in a quantity sufficient for reducing the pH value of the ions down to 10.5; sodium chloride in amounts from 5 mg to 100 ml (aqueous phase); ordinarily used agents for ensuring the necessary density, viscosity, and filterability. For example, the preparation of the drilling fluid begins with the processing under laboratory conditions of lignosulfonic pulp obtained in the production of yeast fodder with the following characteristics: specific density, 1.15 kgf/dm/sup 3/; water content, 67% (according to the Dean and Stark method); pH 4.0. In the vessel is placed 1000 cm/sup 3/ lignosulfonic pulp containing 33% dry matter, and the pulp is heated to 90-95/sup 0/C by means of a water bath. To the heated pulp 33 cm/sup 3/ formic acid at a 40-% concentration is added by mixing. The specific temperature of the pulp is maintained in the constant mixing process for two hours. Then the cream of milk containing 10 wt.-% Ca(OH)/sub 2/ is added to raise the pH to 10.5. The cooled product is calcium lignosulfonate. To produce a stable form of the drilling mortar, 750 g clay and 10 g trass gel are added to a vessel containing 1500 cm/sup 3/ fresh water by means of mixing. The resulting dispersed mass remains at rest for 12 hours for purposes of hydration. Then 2 g of an anti-foaming agent dissolved in 6 cm/sup 3/ benzene is introduced to 1000 cm/sup 3/ modified calcium lignosulfonate produced by the above method.

  18. Tool life and surface integrity aspects when drilling nickel alloy

    Science.gov (United States)

    Kannan, S.; Pervaiz, S.; Vincent, S.; Karthikeyan, R.

    2018-04-01

    Nickel based super alloys manufactured through powder metallurgy (PM) route are required to increase the operational efficiency of gas turbine engines. They are material of choice for high pressure components due to their superior high temperature strength, excellent corrosion, oxidation and creep resistance. This unique combination of mechanical and thermal properties makes them even more difficult-to-machine. In this paper, the hole making process using coated carbide inserts by drilling and plunge milling for a nickel-based powder metallurgy super alloy has been investigated. Tool life and process capability studies were conducted using optimized process parameters using high pressure coolants. The experimental trials were directed towards an assessment of the tendency for surface malformations and detrimental residual stress profiles. Residual stresses in both the radial and circumferential directions have been evaluated as a function of depth from the machined surface using the target strain gauge / center hole drilling method. Circumferential stresses near workpiece surface and at depth of 512 µm in the starting material was primarily circumferential compression which was measured to be average of –404 MPa. However, the radial stresses near workpiece surface was tensile and transformed to be compressive in nature at depth of 512 µm in the starting material (average: -87 Mpa). The magnitude and the depth below the machined surface in both radial and circumferential directions were primarily tensile in nature which increased with hole number due to a rise of temperature at the tool–workpiece interface with increasing tool wear. These profiles are of critical importance for the selection of cutting strategies to ensure avoidance/minimization of tensile residual stresses that can be detrimental to the fatigue performance of the components. These results clearly show a tendency for the circumferential stresses to be more tensile than the radial stresses

  19. An Improved Hierarchical Genetic Algorithm for Sheet Cutting Scheduling with Process Constraints

    Directory of Open Access Journals (Sweden)

    Yunqing Rao

    2013-01-01

    Full Text Available For the first time, an improved hierarchical genetic algorithm for sheet cutting problem which involves n cutting patterns for m non-identical parallel machines with process constraints has been proposed in the integrated cutting stock model. The objective of the cutting scheduling problem is minimizing the weighted completed time. A mathematical model for this problem is presented, an improved hierarchical genetic algorithm (ant colony—hierarchical genetic algorithm is developed for better solution, and a hierarchical coding method is used based on the characteristics of the problem. Furthermore, to speed up convergence rates and resolve local convergence issues, a kind of adaptive crossover probability and mutation probability is used in this algorithm. The computational result and comparison prove that the presented approach is quite effective for the considered problem.

  20. An improved hierarchical genetic algorithm for sheet cutting scheduling with process constraints.

    Science.gov (United States)

    Rao, Yunqing; Qi, Dezhong; Li, Jinling

    2013-01-01

    For the first time, an improved hierarchical genetic algorithm for sheet cutting problem which involves n cutting patterns for m non-identical parallel machines with process constraints has been proposed in the integrated cutting stock model. The objective of the cutting scheduling problem is minimizing the weighted completed time. A mathematical model for this problem is presented, an improved hierarchical genetic algorithm (ant colony--hierarchical genetic algorithm) is developed for better solution, and a hierarchical coding method is used based on the characteristics of the problem. Furthermore, to speed up convergence rates and resolve local convergence issues, a kind of adaptive crossover probability and mutation probability is used in this algorithm. The computational result and comparison prove that the presented approach is quite effective for the considered problem.

  1. Importance of drill string assembly swivel in horizontal drilling

    Directory of Open Access Journals (Sweden)

    Edmund Tasak

    2006-10-01

    Full Text Available A part of the drill string – the swivel (rotational connector – accomplishes an important task in the horizontal drilling. Its malfunctioning makes it impossible to draw in ( install large diameter and length pipelines. The causes of the connector break-down during the horizontal drilling are investigated in the paper. The drilling has been made for twenty inches gas pipeline installation during reaming operations. A trouble was encountered making good work conditions of a system consisting of the drilling machine drill string reamer swivel tube shield of Cardan joint and the gas pipeline 500 m long. In this case, the swivel brokes down and the planned operation was not finished. The assessment of improper drilling conditions, selection of operation system components, and drilling parameters and the insufficient technological supervising have created an excessive risk of failure. A proper application of technical analysis would considerably decrease the hazard of failure which cause large costs, delays and decrease of confidence to the drilling contractor and pipeline installation.

  2. Influence of the surface layer characteristics on the regularities of the cutting process

    Directory of Open Access Journals (Sweden)

    Krainev Dmitriy V.

    2017-01-01

    Full Text Available The article considers the influence of the surface layer characteristics on the regularities of the cutting process and the formation of the quality of the surface machined. This effect has been confirmed by the study results of the combined cutting method with advanced plastic deformation (APD. The work estimates the impact of the change in the surface layer properties on the forces and temperature of cutting, stability of the chip formation and quality parameters of the surface machined.

  3. Technical report for a fluidless directional drilling system demonstrated at Solid Waste Storage Area 6 shallow buried waste sites

    International Nuclear Information System (INIS)

    1995-09-01

    The purpose of the research was to demonstrate a fluidless directional drilling and monitoring system (FDD) specifically tailored to address environmental drilling concerns for shallow buried wasted. The major concerns are related to worker exposure, minimizing waste generation, and confining the spread of contamination. The FDD is potentially applicable to Environmental Restoration (ER) activities for the Oak Ridge National Laboratory Waste Area Grouping 6 (WAG 6) shallow buried waste disposed in unlined trenches. Major ER activities for directional drilling are to develop a drilling system for leachate collection directly beneath trenches, and to provide localized control over leachate release to the environment. Other ER FDD activities could include vadose zone and groundwater monitoring of contaminant transport. The operational constraints pointed the research in the direction of purchasing a steerable impact hammer, or mole, manufactured by Steer-Rite Ltd. of Racine, Wisconsin. This drill was selected due to the very low cost ($25,000) associated with procuring the drill, steering module, instrumentation and service lines. The impact hammer is a self propelled drill which penetrates the soil by compacting cut material along the sidewalls of the borehole. Essentially, it forces its way through the subsurface. Although the pneumatic hammer exhausts compressed air which must be handled at the borehole collar, it does not generate soil cuttings or liquids. This is the basis for the term fluidless. A stub casing muffler was attached to the entrance hole for controlling exhaust gas and any airborne releases. Other environmental compliance modifications made to the equipment included operating the tool without lubrication, and using water instead of hydraulic fluid to actuate the steering fins on the tool

  4. Study of Effect of Impacting Direction on Abrasive Nanometric Cutting Process with Molecular Dynamics.

    Science.gov (United States)

    Li, Junye; Meng, Wenqing; Dong, Kun; Zhang, Xinming; Zhao, Weihong

    2018-01-11

    Abrasive flow polishing plays an important part in modern ultra-precision machining. Ultrafine particles suspended in the medium of abrasive flow removes the material in nanoscale. In this paper, three-dimensional molecular dynamics (MD) simulations are performed to investigate the effect of impacting direction on abrasive cutting process during abrasive flow polishing. The molecular dynamics simulation software Lammps was used to simulate the cutting of single crystal copper with SiC abrasive grains at different cutting angles (0 o -45 o ). At a constant friction coefficient, we found a direct relation between cutting angle and cutting force, which ultimately increases the number of dislocation during abrasive flow machining. Our theoretical study reveal that a small cutting angle is beneficial for improving surface quality and reducing internal defects in the workpiece. However, there is no obvious relationship between cutting angle and friction coefficient.

  5. Taking aim : particle impact drilling targets ROP gains

    Energy Technology Data Exchange (ETDEWEB)

    Mahoney, J.

    2005-11-01

    Details of a new drilling technique developed by Particle Drilling Technologies Inc. were presented. Particle impact drilling uses buckshot-like steel particles entrained with ordinary drilling mud that are accelerated through a specially-designed drill bit to bombard hard-rock formations at rapid-fire velocities of up to 4 million times a minute. Conventional drill bits rely on mechanical energy from some 50,000 pounds of weight on bit and torque to break or fracture the formation, whereas particle impact drilling relies on hydraulic energy to blast the steel particles from the bit's jetting nozzles in order to repeatedly fracture the formation. It was suggested that the new technology will accelerate the drilling process. Tests have shown that the new device out-performs conventional bits in hard formations by utilizing the hydraulics of the rig to drill with particles. In field tests, drilling was 4 times faster than conventional methods. It was anticipated that the bit will be up to 150 per cent faster in softer rock formations. In order to avoid clogging, the system uses a shot trap to remove the steel balls, which are roughly one-tenth of an inch in diameter, from the drilling fluid before it enters the shale shaker. The shot is recycled after each well. During drilling, mud circulation must be continuous for the system to work. If the system can't circulate cleanly out of a hole, there is a disruption in the process and drilling fluid may move up the annulus at 350 feet per minute when it leaves bottomhole. It was suggested that circulation issues can be resolved by increasing mud viscosity. A less than optimal performance during a recent test at Catoosa was attributed to a lack of control over drilling fluid parameters and to the use of an overly-large well casing. It was concluded that the new system will likely greatly reduce the number of days it takes to drill a well. 2 figs.

  6. Machinability study of Carbon Fiber Reinforced Polymer in the longitudinal and transverse direction and optimization of process parameters using PSO–GSA

    Directory of Open Access Journals (Sweden)

    K. Shunmugesh

    2016-09-01

    Full Text Available Carbon Fiber Reinforced Polymer (CFRP composites are widely used in aerospace industry in lieu of its high strength to weight ratio. This study is an attempt to evaluate the machinability of Bi-Directional Carbon Fiber–Epoxy composite and optimize the process parameters of cutting speed, feed rate and drill tool material. Machining trials were carried using drill bits made of high speed steel, TiN and TiAlN at different cutting speeds and feed rates. Output parameters of thrust force and torque were monitored using Kistler multicomponent dynamometer 9257B and vibrations occurring during machining normal to the work surface were measured by a vibration sensor (Dytran 3055B. Linear regression analysis was carried out by using Response Surface Methodology (RSM, to correlate the input and output parameters in drilling of the composite in the longitudinal and transverse directions. The optimization of process parameters were attempted using Genetic Algorithm (GA and Particle Swarm Optimization–Gravitational Search Algorithm (PSO–GSA techniques.

  7. Origin and in situ concentrations of hydrocarbons in the Kumano forearc basin from drilling mud gas monitoring during IODP NanTroSEIZE Exp. 319

    International Nuclear Information System (INIS)

    Wiersberg, Thomas; Schleicher, Anja M.; Horiguchi, Keika; Doan, Mai-Linh; Eguchi, Nobuhisa; Erzinger, Jörg

    2015-01-01

    Highlights: • Exp. 319 of IODP was the first cruise in the history of scientific ocean drilling with drilling mud gas monitoring. • Hydrocarbons were the only formation-derived gases identified in drilling mud. • Chemical and isotopic compositions of hydrocarbons exhibit a microbial origin. • Absolute CH 4 concentrations in the formation reaching up to 24 L gas /L sediment . - Abstract: NanTroSEIZE Exp. 319 of the Integrated Ocean Drilling Program (IODP) was the first cruise in the history of scientific ocean drilling with drilling mud circulation through a riser. Drilling mud was pumped through the drill string and returned to the drill ship through the riser pipe during drilling of hole C0009A from 703 to 1604 mbsf (meter below sea floor) and hole enlargement from 703 to 1569 mbsf. During riser drilling, gas from returning drilling mud was continuously extracted, sampled and analyzed in real time to reveal information on the gas composition and gas concentrations at depth. Hydrocarbons were the only formation-derived gases identified in drilling mud and reached up to 14 vol.% of methane and 48 ppmv of ethane. The chemical and isotopic compositions of hydrocarbons exhibit a microbial origin. Hydrocarbons released from drilling mud and cuttings correlate with visible allochthonous material (wood, lignite) in drilling cuttings. At greater depth, addition of small but increasing amounts of hydrocarbons probably from low-temperature thermal degradation of organic matter is indicated. The methane content is also tightly correlated with several intervals of low Poisson’s ratio from Vp/Vs observed in sonic velocity logs, suggesting that the gas is situated in the pore space of the rock as free gas. The gas concentrations in the formation, determined from drilling mud gas monitoring, reaching up to 24 L gas /L sediment for methane in hole C0009A, in line with gas concentrations from interpreted downhole sonic logs

  8. Development of vertical drilling apparatus (Terra-Drill); Entwicklung eines Vertikal-Bohrgeraets (Terra-Drill) - Schlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Jenne, D.

    2009-05-15

    This well-illustrated final report for the Swiss Federal Office of Energy (SFOE) reports on the development of a vertical drilling apparatus named Terra-Drill. The various stages of the development of the apparatus, which is based on earlier designs, is discussed. New norms issued in Germany for the size of boreholes for buried vertical heat-exchangers and the appropriate linings to be used are discussed. The new Terra Drill 4407 V drilling apparatus and its testing are discussed. The drill is quoted as being particularly suitable for cramped locations. Technical details are presented and a comprehensive collection of photographs is included. Various preliminary reports and development documentation are included.

  9. Literature review of the benefits and obstacle of horizontal directional drilling

    Science.gov (United States)

    Norizam, M. S. Mohd; Nuzul Azam, H.; Helmi Zulhaidi, S.; Aziz, A. Abdul; Nadzrol Fadzilah, A.

    2017-11-01

    In this new era the construction industry not only need to be completed within budget, timely, at acceptable quality and safety but the stakeholders especially the local authorities and the public realises for the important need of sustainable construction method to be used for our younger generation to heritage if not better a safer world for them to live and raise up their children’s. Horizontal Directional Drilling method is the most commonly recognised trenchless utilities method as a preferred construction method in this age. Among the reasons HDD method offers less disturbance on traffic, the public, business activities and neighbourhood, lower restoration cost, less noise, dust and minimum import/export of the construction materials. In addition HDD method can drill through congested utilities areas with minimum cutting and shorter time. This paper aims to appraise the benefits and obstacle of HDD method in construction industry. It is an endeavour to fulfil the local authorities cry for alternative method that less damages to the roads, road furniture’s and public complaints compared to the conventional open cut method. In addition HDD method is seem to be in line with sustainable development requirements e.g. reduce, reuse, recycle and etc. Hence, it is important to determine the benefits and obstacle factors of HDD implementation. The factors are based on the literature review conducted by the author on the subject matters gathered from previous studies, journals, text books, guidelines, magazine articles, newspaper cutting and etc.

  10. Comparison of laser chemical processing and lasermicrojet for structuring and cutting silicon substrates

    Energy Technology Data Exchange (ETDEWEB)

    Hopman, Sybille; Fell, Andreas; Mayer, Kuno; Mesec, Matthias; Rodofili, Andreas; Kray, Daniel [Fraunhofer Institute for Solar Energy Systems ISE, Freiburg (Germany)

    2009-06-15

    This paper deals with the development of a new cutting method for thin silicon solar wafers with liquid-jet-guided lasers (lasermicrojet {sup registered}, LMJ, and laser chemical processing, LCP). Several laser systems with different wavelengths were tested to find the optimum laser system and processing parameters in terms of efficient material removal and deep laser cutting. Water and potassium hydroxide were used as carrier liquids to enhance laser ablation. The ablation efficiency was defined as a target parameter and experimentally determined by performing single laser grooves. It is demonstrated that the ablation process of LMJ is mainly affected by silicon melting and then removing by the liquid-jet momentum for single laser grooves. Best result for deep laser grooves is achieved if evaporation dominates the ablation process. Better surface quality referred to laser-induced crystalline damage is presented for a cut wafer with LMJ in comparison to a standard multiwire slurry saw. This shows a great potential of wafering with liquid-jet-guided lasers although no optimal liquid media was used. (orig.)

  11. Optimization of Cvd Diamond Coating Type on Micro Drills in Pcb Machining

    Science.gov (United States)

    Lei, X. L.; He, Y.; Sun, F. H.

    2016-12-01

    The demand for better tools for machining printed circuit boards (PCBs) is increasing due to the extensive usage of these boards in digital electronic products. This paper is aimed at optimizing coating type on micro drills in order to extend their lifetime in PCB machining. First, the tribotests involving micro crystalline diamond (MCD), nano crystalline diamond (NCD) and bare tungsten carbide (WC-Co) against PCBs show that NCD-PCB tribopair exhibits the lowest friction coefficient (0.35) due to the unique nano structure and low surface roughness of NCD films. Thereafter, the dry machining performance of the MCD- and NCD-coated micro drills on PCBs is systematically studied, using diamond-like coating (DLC) and TiAlN-coated micro drills as comparison. The experiments show that the working lives of these micro drills can be ranked as: NCD>TiAlN>DLC>MCD>bare WC-Co. The superior cutting performance of NCD-coated micro drills in terms of the lowest flank wear growth rate, no tool degradation (e.g. chipping, tool tipping) appearance, the best hole quality as well as the lowest feed force may come from the excellent wear resistance, lower friction coefficient against PCB as well as the high adhesive strength on the underneath substrate of NCD films.

  12. GRAIN-SCALE FAILURE IN THERMAL SPALLATION DRILLING

    Energy Technology Data Exchange (ETDEWEB)

    Walsh, S C; Lomov, I; Roberts, J J

    2012-01-19

    Geothermal power promises clean, renewable, reliable and potentially widely-available energy, but is limited by high initial capital costs. New drilling technologies are required to make geothermal power financially competitive with other energy sources. One potential solution is offered by Thermal Spallation Drilling (TSD) - a novel drilling technique in which small particles (spalls) are released from the rock surface by rapid heating. While TSD has the potential to improve drilling rates of brittle granitic rocks, the coupled thermomechanical processes involved in TSD are poorly described, making system control and optimization difficult for this drilling technology. In this paper, we discuss results from a new modeling effort investigating thermal spallation drilling. In particular, we describe an explicit model that simulates the grain-scale mechanics of thermal spallation and use this model to examine existing theories concerning spalling mechanisms. We will report how borehole conditions influence spall production, and discuss implications for macro-scale models of drilling systems.

  13. Modelling and Development of a High Performance Milling Process with Monolithic Cutting Tools

    International Nuclear Information System (INIS)

    Ozturk, E.; Taylor, C. M.; Turner, S.; Devey, M.

    2011-01-01

    Critical aerospace components usually require difficult to machine workpiece materials like nickel based alloys. Moreover; there is a pressing need to maximize the productivity of machining operations. This need can be satisfied by selection of higher feed velocity, axial and radial depths. But there may be several problems during machining in this case. Due to high cutting speeds in high performance machining, the tool life may be unacceptably low. If magnitudes of cutting forces are high, out of tolerance static form errors may result; moreover in the extreme cases, the cutting tool may break apart. Forced vibrations may deteriorate the surface quality. Chatter vibrations may develop if the selected parameters result in instability. In this study, in order to deal with the tool life issue, several experimental cuts are made with different tool geometries, and the best combination in terms of tool life is selected. A force model is developed and the results of the force model are verified by experimental results. The force model is used in predicting the effect of process parameters on cutting forces. In order to account for the other concerns such as static form errors, forced and chatter vibrations, additional process models are currently under development.

  14. Rock melting technology and geothermal drilling

    Science.gov (United States)

    Rowley, J. C.

    1974-01-01

    National awareness of the potential future shortages in energy resources has heightened interest in exploration and utilization of a variety of geothermal energy (GTE) reservoirs. The status of conventional drilling of GTE wells is reviewed briefly and problem areas which lead to higher drilling costs are identified and R and D directions toward solution are suggested. In the immediate future, an expanded program of drilling in GTE formations can benefit from improvements in drilling equipment and technology normally associated with oil or gas wells. Over a longer time period, the new rock-melting drill bits being developed as a part of the Los Alamos Scientific Laboratory's Subterrene Program offer new solutions to a number of problems which frequently hamper GTE drilling, including the most basic problem - high temperature. Two of the most favorable characteristics of rock-melting penetrators are their ability to operate effectively in hot rock and produce glass linings around the hole as an integral part of the drilling process. The technical advantages to be gained by use of rock-melting penetrators are discussed in relation to the basic needs for GTE wells.

  15. Mechanisms governing the direct removal of wastes from the Waste Isolation Pilot Plant repository caused by exploratory drilling

    International Nuclear Information System (INIS)

    Berglund, J.W.

    1992-12-01

    Two processes are identified that can influence the quantity of wastes brought to the ground surface when a waste disposal room of the Waste Isolation Pilot Plant is inadvertently penetrated by an exploratory borehole. The first mechanism is due to the erosion of the borehole wall adjacent to the waste caused by the flowing drilling fluid (mud); a quantitative computational model based upon the flow characteristics of the drilling fluid (laminar or turbulent) and other drilling parameters is developed and example results shown. The second mechanism concerns the motion of the waste and borehole spall caused by the flow of waste-generated gas to the borehole. Some of the available literature concerning this process is discussed, and a number of elastic and elastic-plastic finite-difference and finite-element calculations are described that confirm the potential importance of this process in directly removing wastes from the repository to the ground surface. Based upon the amount of analysis performed to date, it is concluded that it is not unreasonable to expect that volumes of waste several times greater than that resulting from direct cutting of a gauge borehole could eventually reach the ground surface. No definitive quantitative model for waste removal as a result of the second mechanism is presented; it is concluded that decomposed waste constitutive data must be developed and additional experiments performed to assess further the full significance of this latter mechanism

  16. You say you want a revolution: casing drilling targets 30 per cent well-cost saving

    Energy Technology Data Exchange (ETDEWEB)

    Polczer, S.; Marsters, S.

    1999-10-01

    Casing drilling is a new method of drilling that eliminates drill strings by using standard casing to simultaneously drill and case wells. Tesco Corporation of Calgary acquired patent rights to casing drilling technology in 1995. The company now offers a conversion kit for existing drill rigs as well a new compact casing drilling rig for shallow markets. The single derrick will be rated at 1,500 meters, but initially it will be used to drill 700-800 meter gas wells in southeast Alberta. Some cost savings will be realized at these shallow depths, but the real cost saving advantages will be realized on deep holes. In the meantime, improvements are planned to the cutting structures of the under-rimming bit to increase safety and withstand higher torque loads. It will be also necessary to adapt techniques such as directional drilling and logging to the casing drilling conveyance mechanism which has been only partially successful thus far, especially in the retrieving mode. Another challenge already met, involved ensuring that casing could be run in high-compression loads without damage to connections. Despite these problems, the system attracted considerable attention with several international companies placing orders for immediate delivery. Another system, this one developed by Sperry-Sun Drilling Services and known as a 'casing while drilling' (CWD) system, is strictly a downhole assembly and is targeted for offshore use and deeper vertical holes. This system is currently being tested in two commercial operations in offshore Indonesia for Unocal Corporation. Despite numerous problems to fill casing with fluid during connections, penetration rates of 300-400 feet per hour were achieved.

  17. Numerical Modeling of Foam Drilling Hydraulics

    Directory of Open Access Journals (Sweden)

    Ozcan Baris

    2007-12-01

    Full Text Available The use of foam as a drilling fluid was developed to meet a special set of conditions under which other common drilling fluids had failed. Foam drilling is defined as the process of making boreholes by utilizing foam as the circulating fluid. When compared with conventional drilling, underbalanced or foam drilling has several advantages. These advantages include: avoidance of lost circulation problems, minimizing damage to pay zones, higher penetration rates and bit life. Foams are usually characterized by the quality, the ratio of the volume of gas, and the total foam volume. Obtaining dependable pressure profiles for aerated (gasified fluids and foam is more difficult than for single phase fluids, since in the former ones the drilling mud contains a gas phase that is entrained within the fluid system. The primary goal of this study is to expand the knowledge-base of the hydrodynamic phenomena that occur in a foam drilling operation. In order to gain a better understanding of foam drilling operations, a hydrodynamic model is developed and run at different operating conditions. For this purpose, the flow of foam through the drilling system is modeled by invoking the basic principles of continuum mechanics and thermodynamics. The model was designed to allow gas and liquid flow at desired volumetric flow rates through the drillstring and annulus. Parametric studies are conducted in order to identify the most influential variables in the hydrodynamic modeling of foam flow.

  18. How to optimize ultrashort pulse laser interaction with glass surfaces in cutting regimes?

    Energy Technology Data Exchange (ETDEWEB)

    Bulgakova, Nadezhda M., E-mail: bulgakova@fzu.cz [HiLASE Centre, Institute of Physics ASCR, Za Radnicí 828, 25241 Dolní Břežany (Czech Republic); Institute of Thermophysics SB RAS, 1 Lavrentyev Ave., Novosibirsk 630090 (Russian Federation); Zhukov, Vladimir P. [Institute of Computational Technologies SB RAS, 6 Lavrentyev Ave., 630090 Novosibirsk (Russian Federation); Novosibirsk State Technical University, 20 Karl Marx Ave., 630073 Novosibirsk (Russian Federation); Collins, Adam R. [NCLA, NUI Galway, Galway (Ireland); Rostohar, Danijela; Derrien, Thibault J.-Y.; Mocek, Tomáš [HiLASE Centre, Institute of Physics ASCR, Za Radnicí 828, 25241 Dolní Břežany (Czech Republic)

    2015-05-01

    Highlights: • The factors influencing laser micromachining of transparent materials are analyzed. • Important role of ambient gas in laser processing is shown by numerical simulations. • The large potential of bi-wavelength laser processing is demonstrated. - Abstract: The interaction of short and ultrashort pulse laser radiation with glass materials is addressed. Particular attention is paid to regimes which are important in industrial applications such as laser cutting, drilling, functionalization of material surfaces, etc. Different factors influencing the ablation efficiency and quality are summarized and their importance is illustrated experimentally. The effects of ambient gas ionization in front of the irradiated target are also analyzed. A possibility to enhance laser coupling with transparent solids by bi-wavelength irradiation is discussed.

  19. Roundness and taper of holes during drilling composites of various thickness by HSS drill bit under dry condition

    Science.gov (United States)

    Sakib, M. S.; Rahman, Motiur; Ferdous, M.; Dhar, N. R.

    2017-12-01

    Polymer Matrix Composites are extending a wide range of applications in aviation in recent eras because of their better economics, well established processing, high temperature properties, high resistance to corrosion and fatigue. Directional properties of composites are dependent on the fibre orientation. Composites being anisotropic in nature are difficult to drill and machining and tooling of the composites remained a great challenge over time. This paper addresses the issues of various machining problems such as delamination, fibre pull-out, cracks on varying drilling parameters like feed rate and drilling speed. Experimental drilling was carried out on Fibre Reinforced Plastic composites with HSS drill bit. Results reveal that as the number of holes increases the entry and exit diameter and tapper of holes vary and also varying composite thickness results in a difference in hole roundness and tapper. This experiment summarizes that for achieving acceptable tool life and hole quality demands a drill designed with composites.

  20. Robotic and Human-Tended Collaborative Drilling Automation for Subsurface Exploration

    Science.gov (United States)

    Glass, Brian; Cannon, Howard; Stoker, Carol; Davis, Kiel

    2005-01-01

    distinct failure modes of the drill: cuttings-removal issues with low-power drilling into permafrost, and successful steps at executive control and initial automation.

  1. PDVSA INTEVEP Technologies in oil well drilling

    International Nuclear Information System (INIS)

    Bolivar, C.; Rafael, A.; Davila, Manuel A.

    1998-01-01

    The orimulsion, the generation of catalytic technologies and the development of HDH (process which transform heavy crudes in light crudes), are examples of some of the well known technologies developed by PDVSA INTEVEP. But the drilling oil wells technologies developed by the same entreprise, even though are very important, are less known all around the world. This document describes some products developed through those technologies: THIXOGAS T M which is an antimigratory aditive; INTEFLOW T M which is a fluid for drilling, complementation and rehabilitation of oil drills; INTERCAB T M which is an aditive for fluids in drilling; orimatita which is a denser for drilling fluids; CARBOLIG T M which is an aditive for drilling fluids; and many other products and technologies in development, impacted considerably the venezuelan economy by preserving the environment and saving quite an important amount of money in 1997 (Bs. 3.000 M M)

  2. Effect of minimal processing on physiology and quality of fresh-cut potatoes, a review

    OpenAIRE

    Rocculi, Pietro; Romani, Santina; Gomez, Federico; Dalla Rosa, Marco

    2009-01-01

    Fresh-cut fruit and vegetable are minimally processed products that have to maintain their quality (appearance, texture, flavour and nutritive value) similar to those of the fresh product. The fundamental principle underlying the quality of these commodities is that they are metabolic active tissues and, as a consequence, show physiological response to preparation procedures as well as to the environment created in the package in which they are enclosed. Minimal processing for fresh-cut potat...

  3. Big-hole drilling - the state of the art

    International Nuclear Information System (INIS)

    Lackey, M.D.

    1983-01-01

    The art of big-hole drilling has been in a continual state of evolution at the Nevada Test Site since the start of underground testing in 1961. Emplacement holes for nuclear devices are still being drilled by the rotary-drilling process, but almost all the hardware and systems have undergone many changes during the intervening years. The current design of bits, cutters, and other big-hole-drilling hardware results from contributions of manufacturers and Test Site personnel. The dual-string, air-lift, reverse-circulation system was developed at the Test Site. Necessity was really the Mother of this invention, but this circulation system is worthy of consideration under almost any condition. Drill rigs for big-hole drilling are usually adaptations of large oil-well drill rigs with minor modifications required to handle the big bits and drilling assemblies. Steel remains the favorite shaft lining material, but a lot of thought is being given to concrete linings, especially precast concrete

  4. PDC bit selection to drill the Brazilian pre-salt heterogeneous carbonates; Selecao de broca PDC para a perfuracao dos carbonatos heterogeneos do pre-sal brasileiro

    Energy Technology Data Exchange (ETDEWEB)

    Lima, Araken Dumont Ramos; Tocantins, Joao Pedro Tourinho [Schlumberger, Rio de Janeiro, RJ (Brazil)

    2012-07-01

    The well drilling operation to access the oil reserves of the Brazilian pre-salt find their highest challenge in the rock reservoir, which is formed from organic limestone and other sediments, and it can have different heterogeneous features that are hostile to drilling. Those features such as the silica nodules increase the rock formation strength and abrasiveness that together with the PDC bit vibrations generated during the rock cutting reduce the life of the cutting structure to a few meters. Because of these conditions, the development of more stable bits, with very low lateral and torsional vibration levels and with more strength PDC, has been one oil industry challenges to drill the pre-salt limestone with silica. This paper aims to present a dynamic comparative analysis between three PDC bits, called BR1, BR2 and BR3, of different generations, selected to drill a well design in a limestone heterogeneous and homogeneous (without silica nodules). This analysis was performed with dynamic three dimensional finite elements software, which considers the interaction between the bit cutter structure and the rock to be drilled, used to design bits, reamers and BHA (Bottom Hole Assembly). (author)

  5. Towards the design of new and improved drilling fluid additives using molecular dynamics simulations

    International Nuclear Information System (INIS)

    Anderson, Richard L.; Greenwel, H. Christopher; Suter, James L.; Coveney, Peter V.; Jarvis, Rebecca M.

    2010-01-01

    During exploration for oil and gas, a technical drilling fluid is used to lubricate the drill bit, maintain hydrostatic pressure, transmit sensor readings, remove rock cuttings and inhibit swelling of unstable clay based reactive shale formations. Increasing environmental awareness and resulting legislation has led to the search for new, improved biodegradable drilling fluid components. In the case of additives for clay swelling inhibition, an understanding of how existing effective additives interact with clays must be gained to allow the design of improved molecules. Owing to the disordered nature and nano scope dimension of the interlayer pores of clay minerals, computer simulations have become an increasingly useful tool for studying clay-swelling inhibitor interactions. In this work we briefly review the history of the development of technical drilling fluids, the environmental impact of drilling fluids and the use of computer simulations to study the interactions between clay minerals and swelling inhibitors. We report on results from some recent large-scale molecular dynamics simulation studies on low molecular weight water-soluble macromolecular inhibitor molecules. The structure and interactions of poly(propylene oxide)-diamine, poly(ethylene glycol) and poly(ethylene oxide)-diacrylate inhibitor molecules with montmorillonite clay are studied. (author)

  6. Shutdown and degradation: Optimization of thermal cutting processes for the dismantling of nuclear facilities. Final report

    International Nuclear Information System (INIS)

    Schultz, H.; Hammer, G.; Hampe, A.; Homburg, A.

    1996-01-01

    Cutting processes are required for the dismantling of nuclear facilities which emit only a minimum of contaminated material in the form of shavings, sparks, dust, steam concentrate etc. and equipment which is easy to handle and can be remote controlled. A check of the usual mechanical, thermal and thermo-mechanical cutting procedures showed to what varying extent they are suitable for these tasks. Also the laser beam cutting was able to reduce the material discharge by optimal joints. For the investigation, the plasma cutting and the laser beam cutting were used with the aim of reducing considerably the material discharge by changing the adjust and device setting data for theses cases. The adapting of the speed and the amounts of gas turned out to be effective measures in reducing discharge. Adhesion of metal mass and slag in the joint edge could be achieved with aggressive bearth formation. The expectations made of the project could be fulfilled and process parameters for a pollutant optimised cutting determined. (orig.) [de

  7. Rapid Response Fault Drilling Past, Present, and Future

    Directory of Open Access Journals (Sweden)

    Demian M. Saffer

    2009-09-01

    Full Text Available New information about large earthquakes can be acquired by drilling into the fault zone quickly following a large seismic event. Specifically, we can learn about the levels of friction and strength of the fault which determine the dynamic rupture, monitor the healing process of the fault, record the stress changes that trigger aftershocks and capture important physical and chemical properties of the fault that control the rupture process. These scientific and associated technical issues were the focus of a three-day workshop on Rapid Response Fault Drilling: Past, Present, and Future, sponsored by the International Continental Scientific Drilling Program (ICDP and the Southern California Earthquake Center (SCEC. The meeting drewtogether forty-four scientists representing ten countries in Tokyo, Japan during November 2008. The group discussed the scientific problems and how they could be addressed through rapid response drilling. Focused talks presented previous work on drilling after large earthquakes and in fault zones in general, as well as the state of the art of experimental techniques and measurement strategies. Detailed discussion weighed the tradeoffs between rapid drilling andthe ability to satisfy a diverse range of scientific objectives. Plausible drilling sites and scenarios were evaluated. This is a shortened summary of the workshop report that discusses key scientific questions, measurement strategies, and recommendations. This report can provide a starting point for quickly mobilizing a drilling program following future large earthquakes. The full report can be seen at http://www.pmc.ucsc.edu/~rapid/.

  8. Built-up edge investigation in vibration drilling of Al2024-T6.

    Science.gov (United States)

    Barani, A; Amini, S; Paktinat, H; Fadaei Tehrani, A

    2014-07-01

    Adding ultrasonic vibrations to drilling process results in an advanced hybrid machining process, entitled "vibration drilling". This study presents the design and fabrication of a vibration drilling tool by which both rotary and vibrating motions are applied to drill simultaneously. High frequency and low amplitude vibrations were generated by an ultrasonic transducer with frequency of 19.65 kHz. Ultrasonic transducer was controlled by a MPI ultrasonic generator with 3 kW power. The drilling tool and workpiece material were HSS two-flute twist drill and Al2024-T6, respectively. The aim of this study was investigating on the effect of ultrasonic vibrations on built-up edge, surface quality, chip morphology and wear mechanisms of drill edges. Therefore, these factors were studied in both vibration and ordinary drilling. Based on the achieved results, vibration drilling offers less built-up edge and better surface quality compared to ordinary drilling. Copyright © 2014 Elsevier B.V. All rights reserved.

  9. Study on Monitoring Rock Burst through Drill Pipe Torque

    Directory of Open Access Journals (Sweden)

    Zhonghua Li

    2015-01-01

    Full Text Available This paper presents a new method to identify the danger of rock burst from the response of drill pipe torque during drilling process to overcome many defects of the conventional volume of drilled coal rubble method. It is based on the relationship of rock burst with coal stress and coal strength. Through theoretic analysis, the change mechanism of drill pipe torque and the relationship of drill pipe torque with coal stress, coal strength, and drilling speed are investigated. In light of the analysis, a new device for testing drill pipe torque is developed and a series of experiments is performed under different conditions; the results show that drill pipe torque linearly increases with the increase of coal stress and coal strength; the faster the drilling speed, the larger the drill pipe torque, and vice versa. When monitoring rock burst by drill pipe torque method, the index of rock burst is regarded as a function in which coal stress index and coal strength index are principal variables. The results are important for the forecast of rock burst in coal mine.

  10. The perfection of the construction of a combined cutting tool on the basis of the results of mathematical modelling of working cutting processes in RecurDyn

    Directory of Open Access Journals (Sweden)

    Poddubny Vladimir

    2017-01-01

    Full Text Available As the title implies the article describes how to optimize the construction of a combined cutting tool on the example of developed design of the face milling cutter with regulable rigidity of damping elements in order to improve the vibration resistance of the cutting process. RecurDyn is proposed, which is widely used for creating models of different mechanical systems, their analysis and optimization of construction, uses the ideology of visual object-oriented programming and computer research of volume solid-state models. Much attention is given to the description of the mechanical and mathematical model of the face milling cutter in RecurDyn and the results of mathematical modeling of the face milling cutter with damping elements, consisting of individual elements, with the possibility of program controlling its operation in the process of cutting. The applying of RecurDyn made it possible to carry out a complex assessment of influence of separate elements of a design of the combined cutting tool on quantitative and qualitative parameters of milling process and to define optimal values of the input and output parameters of technological process of machining for various damping elements.

  11. Changing the fundamentals[Drill technology

    Energy Technology Data Exchange (ETDEWEB)

    Flatern, R. von

    2003-02-01

    Evolution of the science of drilling oil and gas wells has evolved in fits and starts. From drilling with cables to rotary tables to top drives, from straight holes to horizontal, it has been a process interrupted occasionally by flashes of revolutionary brilliance. In this article the author looks at the state of just a few of the technologies that define or threaten to change how drillers go about their business. In the early days of deepwater exploration drillers responded more to technical challenges than financial ones, primarily with immense semisubmersibles and drillships, together with all he necessary ancillary items. The goal of getting deeper faster is not a new one, better performance bits, muds, LWD and MWD, together with numerous other developments all emerged as a result of the desire to shorten the time between spud and TD. But whereas saving a day or two drilling onshore or nearshore is desirable, it has never before been possible to realize the kind of substantial financial benefits from relatively small time savings. Research and development into these type of savings with the design and improvement of different types drill bits and casing drilling is described.

  12. Drilling unit

    Energy Technology Data Exchange (ETDEWEB)

    Umanchik, N P; Demin, A V; Khrustalev, N N; Linnik, G N; Lovchev, S V; Rozin, M M; Sidorov, R V; Sokolov, S I; Tsaregradskiy, Yu P

    1981-01-01

    A drilling unit is proposed which includes a hydraulic lifter, hydraulic multiple-cylinder pump with valve distribution and sectional drilling pump with separators of the working and flushing fluid. In order to reduce metal consumption and the overall dimensions of the drilling unit, the working cavity of each cylinder of the hydraulic multiple-cylinder pump is equipped with suction and injection valves and is hydraulically connected to the working cavity by one of the sections of the drilling pump.

  13. A comparative study on the use of drilling and milling processes in ...

    Indian Academy of Sciences (India)

    (24 = 16 tests) was developed for each of the two cutting process. .... (DF) is defined by the ratio of maximum diameter (of damage zone around hole) to the ...... H 2003 The effect of chisel length and associated pilot hole on delamination when.

  14. Mathematical model of bone drilling for virtual surgery system

    Science.gov (United States)

    Alaytsev, Innokentiy K.; Danilova, Tatyana V.; Manturov, Alexey O.; Mareev, Gleb O.; Mareev, Oleg V.

    2018-04-01

    The bone drilling is an essential part of surgeries in ENT and Dentistry. A proper training of drilling machine handling skills is impossible without proper modelling of the drilling process. Utilization of high precision methods like FEM is limited due to the requirement of 1000 Hz update rate for haptic feedback. The study presents a mathematical model of the drilling process that accounts the properties of materials, the geometry and the rotation rate of a burr to compute the removed material volume. The simplicity of the model allows for integrating it in the high-frequency haptic thread. The precision of the model is enough for a virtual surgery system targeted on the training of the basic surgery skills.

  15. Drilling azimuth gamma embedded design

    Directory of Open Access Journals (Sweden)

    Zhou Yi Ren

    2016-01-01

    Full Text Available Embedded drilling azimuth gamma design, the use of radioactive measuring principle embedded gamma measurement while drilling a short section analysis. Monte Carlo method, in response to the density of horizontal well logging numerical simulation of 16 orientation, the orientation of horizontal well analysed, calliper, bed boundary location, space, different formation density, formation thickness, and other factors inclined strata dip the impact by simulating 137Cs sources under different formation conditions of the gamma distribution, to determine the orientation of drilling density tool can detect window size and space, draw depth of the logging methods. The data 360° azimuth imaging, image processing method to obtain graph, display density of the formation, dip and strata thickness and other parameters, the logging methods obtain real-time geo-steering. To establish a theoretical basis for the orientation density logging while drilling method implementation and application of numerical simulation in-depth study of the MWD azimuth and density log response factors of horizontal wells.

  16. A German research project about applicable graphite cutting techniques

    International Nuclear Information System (INIS)

    Holland, D.; Quade, U.; Bach, F.W.; Wilk, P.

    2001-01-01

    In Germany, too, quite large quantities of irradiated nuclear graphite, used in research and prototype reactors, are waiting for an environmental way of disposal. While incineration of nuclear graphite does not seem to be a publicly acceptable way, cutting and packaging into ductile cast iron containers could be a suitable way of disposal in Germany. Nevertheless, the cutting of graphite is also a very difficult technique by which a large amount of secondary waste or dust might occur. An applicable graphite cutting technique is needed. Therefore, a group of 13 German partners, consisting of one university, six research reactor operators, one technical inspection authority, three engineering companies, one industrial cutting specialist and one commercial dismantling company, decided in 1999 to start a research project to develop an applicable technique for cutting irradiated nuclear graphite. Aim of the project is to find the most suitable cutting techniques for the existing shapes of graphite blocks with a minimum of waste production rate. At the same time it will be learned how to sample the dust and collect it in a filter system. The following techniques will be tested and evaluated: thermal cutting, water jet cutting, mechanical cutting with a saw, plasma arc cutting, drilling. The subsequent evaluation will concentrate on dust production, possible irradiation of staff, time and practicability under different constraints. This research project is funded by the German Minister of Education and Research under the number 02 S 7849 for a period of two years. A brief overview about the work to be carried out in the project will be given. (author)

  17. Core drilling of drillholes OL-PP66-69 at Olkiluoto 2008

    International Nuclear Information System (INIS)

    Kuusirati, J.; Tarvainen, A.-M.

    2009-04-01

    Suomen Malmi Oy (Smoy) core drilled four 24.88 - 25.39 m long investigation drillholes at Olkiluoto in June 2008. The identification numbers of the holes are OL-PP66, OL-PP67, OL-PP68 and OL-PP69. The drillholes are 75.7 mm by diameter. Drillholes were core drilled with the diamond drill rig Diamec 1000. The drilling water was taken from the ONKALO drilling water pipeline and premixed sodium fluorescein was used as a label agent in the drilling water. The labelled drilling water was driven to the drilling places in a tank. In addition to drilling the drill cores were logged and reported by geologist. During geological investigation the following parameters were logged: lithology, foliation, fracture parameters, fractured zones, core loss, weathering, fracture frequency, RQD and rock quality. The main rock types in the drillholes are diatexitic and veined gneisses and pegmatitic granite. The average fracture frequency in holes varied from 3.9 pcs/m to 5.8 pcs/m. The average RQD values varied from 84 % to 93 %. In the drillhole OL-PP66 two fractured zones were penetrated and in OL-PP69 one fractured zone. The drill cores OL-PP67 and OL-PP68 showed no fractured zones. Smoy also carried out optical imaging of the drillholes. The assignment included the field work and the data processing. This report describes the field operation, the equipment as well as the processing procedures and shows the obtained results and their quality. The raw and processed data are delivered digitally in WellCAD and PDF format. (orig.)

  18. PLASTIC DEFORMATION ON THE MACHINED SURFACE OF STEEL Cr20Ni10MoTi AT DRILLING

    Directory of Open Access