Processable polyimide adhesive and matrix composite resin
Pratt, J. Richard (Inventor); St.clair, Terry L. (Inventor); Progar, Donald J. (Inventor)
1990-01-01
A high temperature polyimide composition prepared by reacting 4,4'-isophthaloyldiphthalic anhydride with metaphenylenediamine is employed to prepare matrix resins, adhesives, films, coatings, moldings, and laminates, especially those showing enhanced flow with retention of mechanical and adhesive properties. It can be used in the aerospace industry, for example, in joining metals to metals or metals to composite structures. One area of application is in the manufacture of lighter and stronger aircraft and spacecraft structures.
Rheological characterization of addition polyimide matrix resins and prepregs
Maximovich, M. G.; Galeos, R. M.
1984-01-01
Although graphite-reinforced polyimide matrix composites offer outstanding specific strength and stiffness, together with high thermal oxidative stability, processing problems connected with their rheological behavior remain to be addressed. The present rheological studies on neat polyimide resin systems encountered outgassing during cure. A staging technique has been developed which can successfully handle polyimide samples, and novel methods were applied to generate rheological curves for graphite-reinforced prepregs. The commercial graphite/polyimide systems studied were PRM 15, LARC 160, and V378A.
Composite Properties of Polyimide Resins Made From "Salt-Like" Solution Precursors
Cano, Roberto J.; Weiser, Erik S.; SaintClair, Terry L.; Echigo, Yoshiaki; Kaneshiro, Hisayasu
1997-01-01
Recent work in high temperature materials at NASA Langley Research Center (LaRC (trademark)) have led to the development of new polyimide resin systems with very attractive properties. The majority of the work done with these resin systems has concentrated on determining engineering mechanical properties of composites prepared from a poly(amide acid) precursor. Three NASA Langley-developed polyimide matrix resins, LaRC (trademark) -IA, LaRC (trademark) -IAX, and LaRC (trademark) -8515, were produced via a salt-like process developed by Unitika Ltd. The 'salt-like' solutions (sixty-five percent solids in NMP) were prepregged onto Hexcel IM7 carbon fiber using the NASA LaRC Multipurpose Tape Machine. Process parameters were determined and composite panels fabricated. Mechanical properties are presented for these three intermediate modulus carbon fiber/polyimide matrix composites and compared to existing data on the same polyimide resin systems and IM7 carbon fiber manufactured via poly(amide acid) solutions (thirty-five percent solids in NMP). This work studies the effects of varying the synthetic route on the processing and mechanical properties of polyimide composites.
High temperature resin matrix composites for aerospace structures
Davis, J. G., Jr.
1980-01-01
Accomplishments and the outlook for graphite-polyimide composite structures are briefly outlined. Laminates, skin-stiffened and honeycomb sandwich panels, chopped fiber moldings, and structural components were fabricated with Celion/LARC-160 and Celion/PMR-15 composite materials. Interlaminar shear and flexure strength data obtained on as-fabricated specimens and specimens that were exposed for 125 hours at 589 K indicate that epoxy sized and polyimide sized Celion graphite fibers exhibit essentially the same behavior in a PMR-15 matrix composite. Analyses and tests of graphite-polyimide compression and shear panels indicate that utilization in moderately loaded applications offers the potential for achieving a 30 to 50 percent reduction in structural mass compared to conventional aluminum panels. Data on effects of moisture, temperature, thermal cycling, and shuttle fluids on mechanical properties indicate that both LARC-160 and PMR-15 are suitable matrix materials for a graphite-polyimide aft body flap. No technical road blocks to building a graphite-polyimide composite aft body flap are identified.
Aziz, Nor Diyana Abdul; Kamarulzaman, Norlida; Subban, Ri Hanum Yahaya; Hamzah, Ahmad Sazali; Ahmed, Azni Zain; Osman, Zurina; Rusdi, Roshidah; Kamarudin, Norashikin; Mohalid, Norhanim; Romli, Ahmad Zafir; Shaameri, Zurina
2017-09-01
Polymer electrolytes have been an essential area of research for many decades. One of the reasons was the need to find new electrolyte materials suitable for device applications like solid-state batteries, supercapacitors, fuel cells, etc. with enhanced characteristics. For more than 40 years, polyimide has been known as a super-engineering plastic due to its excellent thermal stability (Tg > 250 °C) and mechanical properties. Therefore, in an effort to develop new polymer electrolytes, polyimide as a polymer matrix was chosen. Composite films of the polymer doped with lithium salt, LiCF3SO3 was prepared. These PI based polymer electrolyte films were investigated by the alternating current (a.c.) impedance spectroscopy method in the temperature range from 300 K to 373 K. It was observed that conductivity increased with the increase of temperature and amount of doping salt. Alternatively, the activation energy (Ea) of the composite films decreased with the increase of the doping salt, LiCF3SO3.
Preparation, Characterization and Thermal Degradation of Polyimide (4-APS/BTDA/SiO2 Composite Films
Directory of Open Access Journals (Sweden)
Arash Dehzangi
2012-04-01
Full Text Available Polyimide/SiO2 composite films were prepared from tetraethoxysilane (TEOS and poly(amic acid (PAA based on aromatic diamine (4-aminophenyl sulfone (4-APS and aromatic dianhydride (3,3,4,4-benzophenonetetracarboxylic dianhydride (BTDA via a sol-gel process in N-methyl-2-pyrrolidinone (NMP. The prepared polyimide/SiO2 composite films were characterized using X-ray diffraction (XRD, Fourier transform infrared spectroscopy (FTIR, scanning electron microscope (SEM and thermogravimetric analysis (TGA. The FTIR results confirmed the synthesis of polyimide (4-APS/BTDA and the formation of SiO2 particles in the polyimide matrix. Meanwhile, the SEM images showed that the SiO2 particles were well dispersed in the polyimide matrix. Thermal stability and kinetic parameters of the degradation processes for the prepared polyimide/SiO2 composite films were investigated using TGA in N2 atmosphere. The activation energy of the solid-state process was calculated using Flynn–Wall–Ozawa’s method without the knowledge of the reaction mechanism. The results indicated that thermal stability and the values of the calculated activation energies increased with the increase of the TEOS loading and the activation energy also varied with the percentage of weight loss for all compositions.
Thesken, J. C.; Melis, M.; Shin, E.; Sutter, J.; Burke, Chris
2004-01-01
Polyimide composites are being evaluated for use in lightweight support structures designed to preserve the ideal flow geometry within thin shell combustion chambers of future space launch propulsion systems. Principles of lightweight design and innovative manufacturing techniques have yielded a sandwich structure with an outer face sheet of carbon fiber polyimide matrix composite. While the continuous carbon fiber enables laminated skin of high specific stiffness; the polyimide matrix materials ensure that the rigidity and durability is maintained at operation temperatures of 316 C. Significant weight savings over all metal support structures are expected. The protypical structure is the result of ongoing collaboration, between Boeing and NASA-GRC seeking to introduce polyimide composites to the harsh environmental and loads familiar to space launch propulsion systems. Design trade analyses were carried out using relevant closed form solutions, approximations for sandwich beams/panels and finite element analysis. Analyses confirm the significant thermal stresses exist when combining materials whose coefficients of thermal expansion (CTEs) differ by a factor of about 10 for materials such as a polymer composite and metallic structures. The ramifications on design and manufacturing alternatives are reviewed and discussed. Due to stringent durability and safety requirements, serious consideration is being given to the synergistic effects of temperature and mechanical loads. The candidate structure operates at 316 C, about 80% of the glass transition temperature T(sub g). Earlier thermomechanical fatigue (TMF) investigations of chopped fiber polyimide composites made this near to T(sub g), showed that cyclic temperature and stress promoted excessive creep damage and strain accumulation. Here it is important to verify that such response is limited in continuous fiber laminates.
International Nuclear Information System (INIS)
Faghihi, K.; Ashouri, M.; Feyzi, A.
2013-01-01
A series of nano composites consist of organic polyimide and organo-modified clay content varying from 0 to 5 wt %, were successfully prepared by in situ polymerization. Polyimide used as a matrix of nano composite was prepared through the reaction of 1,4-bis [4-aminophenoxy] butane and 3,3,4,4-benzophenone tetra carboxylic dianhydride in N,N-dimethylacetamide (Dmac). The resulting nano composite films were characterized by Ft-IR spectroscopy, X-ray diffraction, scanning electron microscopy and thermogravimetric analysis. (Author)
Energy Technology Data Exchange (ETDEWEB)
Faghihi, K.; Ashouri, M.; Feyzi, A., E-mail: k-faghihi@araku.ac.ir [Arak University, Faculty of Science, Organic Polymer Chemistry Research Laboratory, 38158-879 Arak (Iran, Islamic Republic of)
2013-08-01
A series of nano composites consist of organic polyimide and organo-modified clay content varying from 0 to 5 wt %, were successfully prepared by in situ polymerization. Polyimide used as a matrix of nano composite was prepared through the reaction of 1,4-bis [4-aminophenoxy] butane and 3,3,4,4-benzophenone tetra carboxylic dianhydride in N,N-dimethylacetamide (Dmac). The resulting nano composite films were characterized by Ft-IR spectroscopy, X-ray diffraction, scanning electron microscopy and thermogravimetric analysis. (Author)
Mechanical and thermophysical properties of graphite/polyimide composite materials
Rummler, D. R.; Clark, R. K.
1979-01-01
An on-going program to characterize advanced composites for up to 50,000 hours of exposure to simulated supersonic cruise environments is summarized. Results are presented for up to 25,000 hours of thermal exposure and 10,000 hours of flight simulation at temperatures up to 560K (550 F) with emphasis on HTS/710 graphite/polyimide composite material. Results to date indicate that the maximum use temperature for HTS/710 may be reduced to 505K (450 F) for long-time (1000 hours) application such as the supersonic transport. Preliminary thermophysical properties data for HTS/PMR15 graphite/polyimide were generated. These data include thermal conductivity, thermal expansion, and specific heat from 115K (-252 F) to 590K (600 F) and emittance at room temperature and 590K (600 F). The purpose in generating these data was to validate use of state-of-the-art property measurement methods for advanced graphite fiber reinforced resin matrix composites. Based on results to this point, thermal expansion measurements for composites are most difficult to perform. A high degree of caution in conducting thermal expansion tests and analyzing results is required to produce reliable data.
Mechanism of radiation-induced degradation in mechanical properties of polymer matrix composites
International Nuclear Information System (INIS)
Egusa, Shigenori
1988-01-01
Four kinds of polymer matrix composites (filler, E-glass or carbon fibre cloth; matrix, epoxy or polyimide resin) and pure epoxy and polyimide resins were irradiated with 60 Co γ-rays or 2 MeV electrons at room temperature. Mechanical tests were then carried out at 77K and at room temperature. Following irradiation, the Young's (tensile) modulus of these composites and pure resins remains practically unchanged even at 170 MGy for both test temperatures. The ultimate strength, however, decreases appreciably with increasing dose. The dose dependence of the composite strength depends not only on the combination of fibre and matrix in the composite but also on the test temperature. A relationship is found between the composite ultimate strain and the matrix ultimate strain, thus indicating that the dose dependence of the composite strength is virtually determined by a change in the matrix ultimate strain due to irradiation. Based on this finding, we propose a mechanism of radiation-induced degradation of a polymer matrix composite in order to explain the dose dependence of the composite strength measured at 77 K and at room temperature. (author)
Effect of the type of radiation on the degradation behavior of polymer matrix composites
International Nuclear Information System (INIS)
Egusa, Shigenori
1992-01-01
Four kinds of polymer matrix composites (filler: E-glass or carbon fiber cloth; matrix; epoxy or polyimide resin) were irradiated with neutrons and 60 Co γ-rays at room temperature or at 5 K. Three-point bend tests were then carried out at 77 K. Comparison of the neutron and γ-ray irradiation effects shows that the radiation sensitivity of the glass/epoxy and glass/polyimide composites is 1.8-2.6 times higher to neutrons than to γ-rays, indicating a higher sensitivity of the epoxy and polyimide matrix resins to recoil protons than to γ-rays. Absorbed dose calculations, on the other hand, show that the spatial distribution of the microscopic energy deposition in polymer matrix composites is inhomogeneous for neutrons, although almost homogeneous for γ-rays. In addition, the neutron irradiation of boron-containing E-glass fiber composites produces additional radiation damage due to a 10 B(n,α) 7 Li reaction in the glass fibers, thus significantly enhancing a decrease in the composite strength. These facts indicate that as far as polymer matrix composites are concerned, the irradiation effects of neutrons will be rather difficult to simulate with different types of radiation such as protons and carbon ions from an ion accelerator. Thus, it may be prudent that such simulation irradiation be carried out mainly for pure resins to be used as matrix in polymer matrix composites. (author)
Ivosevic, M.; Knight, R.; Kalidindi, S. R.; Palmese, G. R.; Tsurikov, A.; Sutter, J. K.
2003-01-01
High velocity oxy-fuel (HVOF) sprayed, functionally graded polyimide/WC-Co composite coatings on polymer matrix composites (PMC's) are being investigated for applications in turbine engine technologies. This requires that the polyimide, used as the matrix material, be fully crosslinked during deposition in order to maximize its engineering properties. The rapid heating and cooling nature of the HVOF spray process and the high heat flux through the coating into the substrate typically do not allow sufficient time at temperature for curing of the thermoset. It was hypothesized that external substrate preheating might enhance the deposition behavior and curing reaction during the thermal spraying of polyimide thermosets. A simple analytical process model for the deposition of thermosetting polyimide onto polymer matrix composites by HVOF thermal spray technology has been developed. The model incorporates various heat transfer mechanisms and enables surface temperature profiles of the coating to be simulated, primarily as a function of substrate preheating temperature. Four cases were modeled: (i) no substrate preheating; (ii) substrates electrically preheated from the rear; (iii) substrates preheated by hot air from the front face; and (iv) substrates electrically preheated from the rear and by hot air from the front.
Polyimide Cellulose Nanocrystal Composite Aerogels
Nguyen, Baochau N.; Meador, Mary Ann; Rowan, Stuart; Cudjoe, Elvis; Sandberg, Anna
2014-01-01
Polyimide (PI) aerogels are highly porous solids having low density, high porosity and low thermal conductivity with good mechanical properties. They are ideal for various applications including use in antenna and insulation such as inflatable decelerators used in entry, decent and landing operations. Recently, attention has been focused on stimuli responsive materials such as cellulose nano crystals (CNCs). CNCs are environmentally friendly, bio-renewable, commonly found in plants and the dermis of sea tunicates, and potentially low cost. This study is to examine the effects of CNC on the polyimide aerogels. The CNC used in this project are extracted from mantle of a sea creature called tunicates. A series of polyimide cellulose nanocrystal composite aerogels has been fabricated having 0-13 wt of CNC. Results will be discussed.
Structures and Performance of Graphene/Polyimide Composite Graphite Fibers
Directory of Open Access Journals (Sweden)
LI Na
2017-09-01
Full Text Available Dry-wet spinning process was used to gain graphene oxide/polyimide composite fibers, then graphene/polyimide composite carbon and graphite fibers were obtained through carbonized and graphitized. Different graphene oxide contents of the composite carbon and graphite fibers were measured by thermal gravimetric analysis, Raman, mechanical properties, electrical properties,SEM and so on. The results show that when the GO content is 0.3%(mass fraction,the same below, the thermal property of the graphene oxide/polyimide composite fibers is the best. The mechanical and electrical properties are obriously improved by the addition of GO, graphitization degree also increases. When the composite carbon fibers are treated at 2800℃, GO content increases to 2.0%, the thermal conductivity of the composite graphite fibers reaches 435.57W·m-1·K-1 and cross-section structures of carbon fibers are more compact.
Synthesis and Characterization of a Polyimide-Epoxy Composite for Dental Applications
Yang, An; Xu, Chun
2018-03-01
Epoxy (EP) resins have been employed in dentistry for years, but their intrinsic brittleness demands a reinforcement to make them an ideal dental material that combines strength, toughness, and aesthetics. In this study, an EP resin was reinforced with a low-molecular-weight polyimide (PI). The PI/EP composites were subjected to three-point bending tests and examined by the scanning electron microscopy. It was found that blending PI with EP in proper proportions strengthened EP without sacrificing its toughness. The PI/EP composite could be employed in dentistry as the matrix of fiber-reinforced dental root canal posts.
Development of design data for graphite reinforced epoxy and polyimide composites
Scheck, W. G.
1974-01-01
Processing techniques and design data were characterized for a graphite/epoxy composite system that is useful from 75 K to 450 K, and a graphite/polyimide composite system that is useful from 75 K to 589 K. The Monsanto 710 polyimide resin was selected as the resin to be characterized and used with the graphite fiber reinforcement. Material was purchased using the prepreg specification for the design data generation for both the HT-S/710 and HM-S/710 graphite/polyimide composite system. Lamina and laminate properties were determined at 75 K, 297 K, and 589 K. The test results obtained on the skin-stringer components proved that graphite/polyimide composites can be reliably designed and analyzed much like graphite/epoxy composites. The design data generated in the program includes the standard static mechanical properties, biaxial strain data, creep, fatigue, aging, and thick laminate data.
Development of antifriction composites based on polypyromellitimide matrix
Energy Technology Data Exchange (ETDEWEB)
Olifirov, L.K., E-mail: M80786@yandex.ru [National University of Science and Technology «MISIS» (Russian Federation); Kaloshkin, S.D.; Tcherdyntsev, V.V. [National University of Science and Technology «MISIS» (Russian Federation); Danilov, V.D. [Blagonravov Institute of Machines Science of Russian Academy of Sciences (Russian Federation)
2014-02-15
Highlights: • Polypyromellitimide powder from waste of production polyimide films were obtained. • Structure of polypyromellitimide strongly changes after high energy ball milling. • Addition of commercial polyimide powder improve moldability of polypyromellitimide. • Polypyromellitimide based composites show good tribological properties in dry friction mode. -- Abstract: A method of polypyromellitimide powder production from PM-A film was proposed and a possibility of fabricating bulk composites based on polypyromellitimide matrix was investigated. The powders were prepared by the treatment of PM-A films in a planetary ball mill. The compositions based on polypyromellitimide containing additives of Al{sub 65}Cu{sub 23}Fe{sub 12} quasicrystals, graphite, polytetrafluoroethylene and PI-PR-20 polyimide were prepared by the solid-state mixing in an IKA M20 batch mill. The bulk samples were fabricated by the compression molding technique. Thus produced materials were characterized by using the methods of sieve analysis, scanning electron microscopy, Fourier-transform infrared spectroscopy, dynamo-mechanical analysis and tribological tests. It was found that the PM-A polypyromellitimide powder had a low sinterability and, therefore, the bulk samples of unfilled PM-A and also the composites based on PM-A containing additives of Al{sub 65}Cu{sub 23}Fe{sub 12} quasicrystals, graphite and polytetrafluoroethylene exhibited a high brittleness and show unstable behavior in the tribological tests. It was found that an addition of 15 wt.% PI-PR-20 polyimide improved the sinterability of PM-A and also provides excellent antifriction properties.
Synthesis and characterization of polyimide-epoxy hybrid films
International Nuclear Information System (INIS)
Butt, M.S.; Akhter, Z.; Siddiqi, H.M.
2011-01-01
Composites from polyimide and epoxy-amine were prepared aiming for enhancing its thermal and mechanical properties. Polyimide-epoxy-amine hybrid films were prepared by blending of polyimide and epoxy-amine in different ratios whereas, polyimide was prepared by reacting 1,2-di(p-aminophenyloxy)ethylene with 3,3/sub '/4,4/sub '/-benzophenone tetracarboxylic acid dianhydride. The blend systems with Araldite LY564 (1,4-butanediolediglycidyl ether) (BDDE) and Hardener HY2954 (3,3/sub '/-dimethyl-4,4/sub '/-diamino dicyclohexyl)methane (MACM) were investigated in term of thermal, mechanical and viscoelastic measurements. Thermal stability was determined using thermogravimetric analysis. The effect of the polyimide content on the glass transition temperature (Tg) and thermal stability was observed. Viscoelastic measurements showed that the glass transition temperature shifted with the increase of polyimide content. The composites showed higher thermal stability in comparison with neat epoxy-amine matrix for higher polyimide concentration. The effect of polyimide content on the mechanical properties was also investigated. The tensile measurements of the films showed that with the increase of polyimide content the tensile modulus of the films was increased. (author)
Polyimide-Foam/Aerogel Composites for Thermal Insulation
Williams, Martha; Fesmire, James; Sass, Jared; Smith, Trent; Weoser. Erol
2009-01-01
Composites of specific types of polymer foams and aerogel particles or blankets have been proposed to obtain thermal insulation performance superior to those of the neat polyimide foams. These composites have potential to also provide enhanced properties for vibration dampening or acoustic attenuation. The specific type of polymer foam is denoted "TEEK-H", signifying a series, denoted H, within a family of polyimide foams that were developed at NASA s Langley Research Center and are collectively denoted TEEK (an acronym of the inventors names). The specific types of aerogels include Nanogel aerogel particles from Cabot Corporation in Billerica, MA. and of Spaceloft aerogel blanket from Aspen Aerogels in Northborough, MA. The composites are inherently flame-retardant and exceptionally thermally stable. There are numerous potential uses for these composites, at temperatures from cryogenic to high temperatures, in diverse applications that include aerospace vehicles, aircraft, ocean vessels, buildings, and industrial process equipment. Some low-temperature applications, for example, include cryogenic storage and transfer or the transport of foods, medicines, and chemicals. Because of thermal cycling, aging, and weathering most polymer foams do not perform well at cryogenic temperatures and will undergo further cracking over time. The TEEK polyimides are among the few exceptions to this pattern, and the proposed composites are intended to have all the desirable properties of TEEK-H foams, plus improved thermal performance along with enhanced vibration or acoustic-attenuation performance. A composite panel as proposed would be fabricated by adding an appropriate amount of TEEK friable balloons into a mold to form a bottom layer. A piece of flexible aerogel blanket material, cut to the desired size and shape, would then be placed on the bottom TEEK layer and sandwiched between another top layer of polyimide friable balloons so that the aerogel blanket would become
Energy Technology Data Exchange (ETDEWEB)
Shi, XinWei, E-mail: Shixw@zzu.edu.cn [School of Physical Science & Engineering, Zhengzhou University, 100th Science Road, Zhengzhou 450001 (China); Lian, Hong; Yan, XiaoSheng; Qi, Ruiqiong; Yao, Ning [School of Physical Science & Engineering, Zhengzhou University, 100th Science Road, Zhengzhou 450001 (China); Li, Tao [Department of Technology & Physics, Zhengzhou University of Lightindustry, 5th Dongfeng Road, Zhengzhou 450002 (China)
2016-08-15
Negative thermal expansion Zr{sub 2}WP{sub 2}O{sub 12} (ZWP) powder prepared by hydrothermal method was used as fillers to tailor the thermal expansion coefficient (TEC) of the polyimide (PI)-based composites. A series of PI-based composites containing different loading (0–40 wt% or 0–19.6 vol%) of ZWP powder were fabricated by the in-situ polymerization technique. Their structures and properties were characterized by Scanning electron microscope (SEM), Fourier transform infrared spectroscopy (FTIR), Impedance meter, Thermal mechanical analysis (TMA) and Thermogravimetric analysis (TGA). The additions of ZWP steadily reduced the TEC of the PI matrix at all loadings studied. A 40 wt% (19.6 vol%) ZWP loading gives a 32.5% (about 15 × 10{sup −6}/K) reduction of TEC. The thermal stability of the ZWP/PI composites can be enhanced with the increment of ZWP powder. The independence of the dielectric constant on frequency is improved by introduction of ZWP particles to PIs. The dielectric loss displays good stability, which indicates that the ZWP/PI composites show potential applications in microelectronic and aerospace industries. - Graphical abstract: With increasing of ZWP in the composites, the CTEs of the ZWP/PI were reduced. A 40 wt% (19.6 vol%) ZWP loading gives a 32.5% (about 15 × 10{sup −6}/K) reduction of CTE of the composite. - Highlights: • Zr{sub 2}P{sub 2}WO{sub 12} was firstly used as filler to tune the TEC of polyimides. • The TECs of polyimides were reduced by introduction of Zr{sub 2}P{sub 2}WO{sub 12} powders. • Polyimides with reduced TECs have favorable thermal and dielectric properties.
Characterization of Polyimide Matrix Resins and Prepregs
Maximovich, M. G.; Galeos, R. M.
1985-01-01
Graphite/polyimide composite materials are attractive candidates for a wide range of aerospace applications. They have many of the virtues of graphite/epoxies, i.e., high specific strengths and stiffness, and also outstanding thermal/oxidative stability. Yet they are not widely used in the aerospace industry due to problems of procesability. By their nature, modern addition polyimide (PI) resins and prepregs are more complex than epoxies; the key to processing lies in characterizing and understanding the materials. Chemical and rheological characterizations are carried out on several addition polyimide resins and graphite reinforced prepregs, including those based on PMR-15, LARC 160 (AP 22), LARC 160 (Curithane 103) and V378A. The use of a high range torque transducer with a Rheometrics mechanical spectrometer allows rheological data to be generated on prepreg materials as well as neat resins. The use of prepreg samples instead of neat resins eliminates the need for preimidization of the samples and the data correlates well with processing behavior found in the shop. Rheological characterization of the resins and prepregs finds significant differences not readily detected by conventional chemical characterization techniques.
Solvent Free Low-Melt Viscosity Imide Oligomers And Thermosetting Polyimide Composites
Chuang, CHun-Hua (Inventor)
2006-01-01
This invention relates to the composition and a solvent-free process for preparing novel imide oligomers and polymers specifically formulated with effective amounts of a dianhydride such as 2,3,3',4-biphenyltetra carboxylic dianydride (a-BPDA), at least one aromatic diamine' and an endcapped of 4-phenylethynylphthalic anhydride (PEPA) or nadic anhydride to produce imide oligomers that possess a low-melt viscosity of 1-60 poise at 260-280" C. When the imide oligomer melt is cured at about 371 C. in a press or autoclave under 100-500 psi, the melt resulted in a thermoset polyimide having a glass transition temperature (T(sub g)) equal to and above 310 C. A novel feature of this process is that the monomers; namely the dianhydrides, diamines and the endcaps, are melt processable to form imide oligomers at temperatures ranging between 232-280 C. (450-535 F) without any solvent. These low-melt imide oligomers can be easily processed by resin transfer molding (RTM), vacuum-assisted resin transfer molding (VARTM) or the resin infusion process with fiber preforms e.g. carbon, glass or quartz preforms to produce polyimide matrix composites with 288-343C (550-650 F) high temperature performance capability.
High performance co-polyimide nanofiber reinforced composites
Yao, Jian; Li, Guang; Bastiaansen, Cees; Peijs, Ton
2015-01-01
Electrospun co-polyimide BPDA (3, 3′, 4, 4′-Biphenyltetracarboxylic dianhydride)/PDA (p-Phenylenediamine)/ODA (4, 4′-oxydianiline) nanofiber reinforced flexible composites were manufactured by impregnating these high performance nanofibers with styrene-butadiene-styrene (SBS) triblock copolymer
Low-Cost, High Glass-Transition Temperature, Thermosetting Polyimide Developed
Chuang, Kathy C.
1999-01-01
PMR-15 polyimide, developed in the mid-1970's at the NASA Lewis Research Center, is recognized as a state-of-the-art high-temperature resin for composite applications in the temperature range of 500 to 550 F (260 to 288 C). PMR-15 offers easy processing and good property retention at a reasonable cost. For these reasons, it is widely used in both military and commercial aircraft engine components. Traditionally, polyimide composites have been designed for long-term use at 500 to 600 F over thousands of hours. However, new applications in reusable launch vehicles (RLV's) require lightweight materials that can perform for short times (tens of hours) at temperatures between 800 and 1000 F (425 and 538 C). Current efforts at Lewis are focused on raising the use temperature of polyimide composites by increasing the glass-transition temperature of the matrix resins. Achieving this dramatic increase in the upper use temperature without sacrificing polymer and composite processability is a major technical challenge.
Surface analysis of graphite fiber reinforced polyimide composites
Messick, D. L.; Progar, D. J.; Wightman, J. P.
1983-01-01
Several techniques have been used to establish the effect of different surface pretreatments on graphite-polyimide composites. Composites were prepared from Celion 6000 graphite fibers and the polyimide LARC-160. Pretreatments included mechanical abrasion, chemical etching and light irradiation. Scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS) were used in the analysis. Contact angle of five different liquids of varying surface tensions were measured on the composites. SEM results showed polymer-rich peaks and polymer-poor valleys conforming to the pattern of the release cloth used durng fabrication. Mechanically treated and light irradiated samples showed varying degrees of polymer peak removal, with some degradation down to the graphite fibers. Minimal changes in surface topography were observed on concentrations of surface fluorine even after pretreatment. The light irradiation pretreatment was most effective at reducing surface fluorine concentrations whereas chemical pretreatment was the least effective. Critical surface tensions correlated directly with the surface fluorine to carbon ratios as calculated from XPS.
Polyimide resin composites via in situ polymerization of monomeric reactants
Cavano, P. J.
1974-01-01
Thermo-oxidatively stable polyimide/graphite-fiber composites were prepared using a unique in situ polymerization of monomeric reactants directly on reinforcing fibers. This was accomplished by using an aromatic diamine and two ester-acids in a methyl alcohol solvent, rather than a previously synthesized prepolymer varnish, as with other A-type polyimides. A die molding procedure was developed and a composite property characterization conducted with high modulus graphite fiber tow. Flexure, tensile, compressive, and shear tests were conducted at temperatures from 72 to 650 F on laminates before and after exposures at the given temperatures in an air environment for times up to 1000 hours. The composite material was determined to be oxidatively, thermally, and hydrolytically stable.
Titanium reinforced boron-polyimide composite
Clark, G. A.; Clayton, K. I.
1969-01-01
Processing techniques for boron polyimide prepreg were developed whereby composites could be molded under vacuum bag pressure only. A post-cure cycle was developed which resulted in no loss in room temperature mechanical properties of the composite at any time during up to 16 hours at 650 F. A design utilizing laminated titanium foil was developed to achieve a smooth transition of load from the titanium attachment points into the boron-reinforced body of the structure. The box beam test article was subjected to combined bending and torsional loads while exposed to 650 F. Loads were applied incrementally until failure occurred at 83% design limit load.
SYNTHESIS AND CHARACTERIZATION OF POLYIMIDE-ZEOLITE MIXED MATRIX MEMBRANE
Directory of Open Access Journals (Sweden)
Budiyono Budiyono
2012-02-01
Full Text Available Biogas has become an attractive alternative energy source due to the limitation of energy from fossil. In this study, a new type of mixed matrix membrane (MMM consisting of polyimide-zeolite was synthesized and characterized for biogas purification. The MMM consists of medium concentration of polymer (20% wt polyimide, 80% N-Methyl-2-pyrrolidone (NMP and 25% zeolite 4A in total solid were prepared by a dry/wet phase inversion technique. The fabricated MMM was characterized using SEM, DSC, TGA and gas permeation. Post treatment coating procedure was also conducted. The research showed that surface coating by 3% silicone rubber toward MMM PI 20% gave the significant effect to improve membrane selectivity. The ideal selectivity for CO2/CH4 separation increased from 0.99 for before coating to 7.9 after coating for PI-Zeolite MMM, respectively. The results suggest that PI-Zeolite MMM with good post treatment procedure will increase the membrane selectivity and permeability with more saver polymer requirement as well as energy saving due to low energy for mixing.
Abedi, H. R.; Salehi, M.; Shafyei, A.
2017-10-01
In this study, thermal barrier coatings (TBCs) composed of different bond coats (Zn, Al, Cu-8Al and Cu-6Sn) with mullite top coats were flame-sprayed and air-plasma-sprayed, respectively, onto bismaleimide matrix composites. These polyimide matrix composites are of interest to replace PMR-15, due to concerns about the toxicity of the MDA monomer from which PMR-15 is made. The results showed that pores and cracks appeared at the bond coat/substrate interface for the Al-bonded TBC because of its high thermal conductivity and diffusivity resulting in transferring of high heat flux and temperature to the polymeric substrate during top coat deposition. The other TBC systems due to the lower conductivity and diffusivity of bonding layers could decrease the adverse thermal effect on the polymer substrate during top coat deposition and exhibited adhesive bond coat/substrate interfaces. The tensile adhesion test showed that the adhesion strength of the coatings to the substrate is inversely proportional to the level of residual stress in the coatings. However, the adhesion strength of Al bond-coated sample decreased strongly after mullite top coat deposition due to thermal damage at the bond coat/substrate interface. TBC system with the Cu-6Sn bond coat exhibited the best thermal shock resistance, while Al-bonded TBC showed the lowest. It was inferred that thermal mismatch stresses and oxidation of the bond coats were the main factors causing failure in the thermal shock test.
Energy Technology Data Exchange (ETDEWEB)
Wang, X.Y., E-mail: wxy@tju.edu.cn [School of Electronic Information Engineering, Tianjin University, Tianjin 300072 (China); Ma, J.X.; Li, C.G. [School of Electronic Information Engineering, Tianjin University, Tianjin 300072 (China); Wang, H.X. [ZHENGHE electronics Co., Ltd, Jining 272023 (China)
2014-04-01
Highlights: • Macromolecular materials were chosen to modify thermosetting polyimide (TSPI). • The formation of IPN structure in TSPI composite polymers was discussed. • The special mechanical properties required were the main study object. • The desired candidate materials should have proper hardness and toughness. • The specific mechanical data are quantitatively determined by experiments. - Abstract: Based on interpenetrating networks (IPNs) different macromolecular materials such as epoxy, phenolic, and silicone resin were chosen to modify thermosetting polyimide (TSPI) resin to solve the lack of performance when used for protecting precision foil resistor chips. Copolymerization modification, controlled at curing stage, was used to prepare TSPI composites considering both performance and process requirements. The mechanical properties related to trimming process were mainly studied due to the special requirements of the regularity of scratch edges caused by a tungsten needle. The analysis on scratch edges reveals that the generation and propagation of microcracks caused by scratching together with crack closure effect may lead to regular scratch traces. Experiments show that the elongation at break of TSPI composites is the main reason that determines the special mechanical properties. The desired candidate materials should have proper hardness and toughness, and the specific mechanical data are that the mean elongation at break and tensile strength of polymer materials are in the range of 9.2–10.4% and 100–107 MPa, respectively. Possible reasons for the effect of the modifiers chosen on TSPI polymers, the reaction mechanisms on modified TSPI resin and the IPN structure in TSPI composite polymers were discussed based on IR and TG analysis.
International Nuclear Information System (INIS)
Wang, X.Y.; Ma, J.X.; Li, C.G.; Wang, H.X.
2014-01-01
Highlights: • Macromolecular materials were chosen to modify thermosetting polyimide (TSPI). • The formation of IPN structure in TSPI composite polymers was discussed. • The special mechanical properties required were the main study object. • The desired candidate materials should have proper hardness and toughness. • The specific mechanical data are quantitatively determined by experiments. - Abstract: Based on interpenetrating networks (IPNs) different macromolecular materials such as epoxy, phenolic, and silicone resin were chosen to modify thermosetting polyimide (TSPI) resin to solve the lack of performance when used for protecting precision foil resistor chips. Copolymerization modification, controlled at curing stage, was used to prepare TSPI composites considering both performance and process requirements. The mechanical properties related to trimming process were mainly studied due to the special requirements of the regularity of scratch edges caused by a tungsten needle. The analysis on scratch edges reveals that the generation and propagation of microcracks caused by scratching together with crack closure effect may lead to regular scratch traces. Experiments show that the elongation at break of TSPI composites is the main reason that determines the special mechanical properties. The desired candidate materials should have proper hardness and toughness, and the specific mechanical data are that the mean elongation at break and tensile strength of polymer materials are in the range of 9.2–10.4% and 100–107 MPa, respectively. Possible reasons for the effect of the modifiers chosen on TSPI polymers, the reaction mechanisms on modified TSPI resin and the IPN structure in TSPI composite polymers were discussed based on IR and TG analysis
SEM/XPS analysis of fractured adhesively bonded graphite fibre-reinforced polyimide composites
Devilbiss, T. A.; Messick, D. L.; Wightman, J. P.; Progar, D. J.
1985-01-01
The surfaces of the graphite fiber-reinforced polyimide composites presently pretreated prior to bonding with polyimide adhesive contained variable amounts of a fluoropolymer, as determined by X-ray photoelectron spectroscopy. Lap shear strengths were determined for unaged samples and for those aged over 500- and 1000-hour periods at 177 and 232 C. Unaged sample lap strengths, which were the highest obtained, exhibited no variation with surface pretreatment, but a significant decrease is noted with increasing aging temperature. These thermally aged samples, however, had increased surface fluorine concentration, while a minimal concentration was found in unaged samples. SEM demonstrated a progressive shift from cohesive to adhesive failure for elevated temperature-aged composites.
McManus, Hugh L.; Chamis, Christos C.
1996-01-01
This report describes analytical methods for calculating stresses and damage caused by degradation of the matrix constituent in polymer matrix composite materials. Laminate geometry, material properties, and matrix degradation states are specified as functions of position and time. Matrix shrinkage and property changes are modeled as functions of the degradation states. The model is incorporated into an existing composite mechanics computer code. Stresses, strains, and deformations at the laminate, ply, and micro levels are calculated, and from these calculations it is determined if there is failure of any kind. The rationale for the model (based on published experimental work) is presented, its integration into the laminate analysis code is outlined, and example results are given, with comparisons to existing material and structural data. The mechanisms behind the changes in properties and in surface cracking during long-term aging of polyimide matrix composites are clarified. High-temperature-material test methods are also evaluated.
Fabrication of Polyimide-Matrix/Carbon and Boron-Fiber Tape
Belvin, Harry L.; Cano, Roberto J.; Treasure, Monte; Shahood, Thomas W.
2007-01-01
The term HYCARB denotes a hybrid composite of polyimide matrices reinforced with carbon and boron fibers. HYCARB and an improved process for fabricating dry HYCARB tapes have been invented in a continuing effort to develop lightweight, strong composite materials for aerospace vehicles. Like other composite tapes in this line of development, HYCARB tapes are intended to be used to build up laminated structures having possibly complex shapes by means of automated tow placement (ATP) - a process in which a computer-controlled multiaxis machine lays down prepreg tape or tows. The special significance of the present process for making dry HYCARB for ATP is that it contributes to the reduction of the overall cost of manufacturing boron-reinforced composite-material structures while making it possible to realize increased compression strengths. The present process for making HYCARB tapes incorporates a "wet to dry" process developed previously at Langley Research Center. In the "wet to dry" process, a flattened bundle of carbon fiber tows, pulled along a continuous production line between pairs of rollers, is impregnated with a solution of a poly(amide acid) in N-methyl-2-pyrrolidinone (NMP), then most of the NMP is removed by evaporation in hot air. In the present case, the polyamide acid is, more specifically, that of LaRC. IAX (or equivalent) thermoplastic polyimide, and the fibers are, more specifically, Manganite IM7 (or equivalent) polyacrylonitrile- based carbon filaments that have a diameter of 5.2 m and are supplied in 12,000-filament tows. The present process stands in contrast to a prior process in which HYCARB tape was made by pressing boron fibers into the face of a wet carbon-fiber/ poly(amide acid) prepreg tape . that is, a prepreg tape from which the NMP solvent had not been removed. In the present process, one or more layer(s) of side-by-side boron fibers are pressed between dry prepreg tapes that have been prepared by the aforementioned gwet to dry h
NiTi-polyimide composites prepared using thermal imidization process
Czech Academy of Sciences Publication Activity Database
Vokoun, David; Sysel, P.; Heller, Luděk; Kadeřávek, L.; Svatuška, Michal; Goryczka, T.; Kafka, Vratislav; Šittner, Petr
2016-01-01
Roč. 25, č. 5 (2016), 1993-1999 ISSN 1059-9495 R&D Projects: GA ČR GC15-13174J; GA ČR GA14-15264S Institutional support: RVO:68378271 ; RVO:68378297 Keywords : actuator * composite * model * NiTi * polyimide * residual * stress Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 1.331, year: 2016
Synthesis, characterization and thermal analysis of polyimide-cobalt ferrite nanocomposites
International Nuclear Information System (INIS)
Mazuera, David; Perales, Oscar; Suarez, Marcelo; Singh, Surinder
2010-01-01
Research highlights: · Polyimide-cobalt ferrite nanocomposites were successfully produced. · Produced nanocomposites are suitable for use at temperatures below 80 deg. C. · Magnetic properties of nanocomposites were no sensitive to particle agglomeration. · Good distribution of clustered nanoparticles was achieved in produced composites. - Abstract: Cobalt ferrite nanocrystals were synthesized under size-controlled conditions in aqueous phase and incorporated into a polyimide matrix at various volumetric loads. Synthesized 20 nm cobalt ferrite single crystals, which exhibited a room-temperature coercivity of 2.9 kOe, were dispersed in polyimide precursor using two techniques: homogenizer and ball milling. These suspensions were then cured to develop the polyimide structure in the resulting nanocomposites. Produced films were characterized by Fourier transform infrared spectroscopy, X-ray diffraction and vibrating sample magnetometry, which confirmed the formation of the desired phases. As expected, the saturation magnetization in the nanocomposites varied according to the polyimide/ferrite weight ratio, while coercivity remained at the value corresponding to pure cobalt ferrite nanocrystals. Thermal degradation, thermal stability and dynamic mechanical analyses tests were also carried out to assess the effect of the concentration of the ferrite disperse phase on the thermo-mechanical behavior of the corresponding nanocomposites as well as the used dispersion techniques.
National Aeronautics and Space Administration — This innovation uses photochemical cyclopolymerization of polyimides to manufacture ultraviolet rigidizable composites for use in RIS (ridgidizing inflatable)...
Innovative Health Monitoring Techniques for High Temperature Composites
National Aeronautics and Space Administration — High temperature composite materials, which include ceramic matrix composites (CMCs), carbon-carbon and polyimide composites, will be essential for future space...
Directory of Open Access Journals (Sweden)
A. F. Ismail
2012-01-01
Full Text Available This study is performed primarily to investigate the feasibility of fumed silica as inorganic material towards gas separation performance of mixed matrix membrane. In this study, polyimide/polyethersulfone (PES-fumed silica mixed matrix membranes were casted using dry/wet technique. The results from the FESEM, DSC and FTIR analysis confirmed that the structure and physical properties of membrane is influenced by inorganic filler. FESEM’s cross-section view indicated good compatibility between polymer and fumed silica for all of range fumed silica used in this study. The gas separation performance of the mixed matrix membranes with fumed silica were relatively higher compared to that of the neat PI/PES membrane. PI/PES-fumed silica 5 wt% yielded significant selectivity enhancement of 7.21 and 40.47 for O2/N2, and CO2/CH4, respectively.
Enhanced optical limiting effects of graphene materials in polyimide
International Nuclear Information System (INIS)
Gan, Yao; Feng, Miao; Zhan, Hongbing
2014-01-01
Three different graphene nanostructure suspensions of graphene oxide nanosheets (GONSs), graphene oxide nanoribbons (GONRs), and graphene oxide quantum dots (GOQDs) are prepared and characterized. Using a typical two-step method, the GONSs, GONRs, and GOQDs are incorporated into a polyimide (PI) matrix to synthesize graphene/PI composite films, whose nonlinear optical (NLO) and optical limiting (OL) properties are investigated at 532 nm in the nanosecond regime. The GONR suspension exhibits superior NLO and OL effects compared with those of GONSs and GOQDs because of its stronger nonlinear scattering and excited-state absorption. The graphene/PI composite films exhibit NLO and OL performance superior to that of their corresponding suspensions, which is attributed primarily to a combination of nonlinear mechanisms, charge transfer between graphene materials and PI, and the matrix effect
Petker, I.; Segimoto, M.
1973-01-01
The application of polyimide resin as a matrix for glass filament-wound thin metal-lined pressure vessels was studied over a temperature range of (minus) 320 to 600 F. Keramid 601 polyimide was found to perform quite well over the entire range of temperature. Hoop stress values of 425 ksi were determined at 75 F which is equivalent to epoxy resin in similar structures. At -320 and 600 F, 125 and 80% of this strength was retained. Thermal ageing at 500 F for up to 50 hours was studied with severe reduction in strength, but there is evidence that this reduction could be improved. Another polyimide resin studied was P10PA which was found to have processing characteristics inappropriate for filament-winding. NOL ring tensile and shear data was determined from both resins with S-glass. Pressure vessel design, fabrication and test procedures are described in detail.
Liao, Wei-Hao; Yang, Shin-Yi; Wang, Jen-Yu; Tien, Hsi-Wen; Hsiao, Sheng-Tsung; Wang, Yu-Sheng; Li, Shin-Ming; Ma, Chen-Chi M; Wu, Yi-Fang
2013-02-01
This study fabricates amine (NH(2))-functionalized graphene oxide (GO)/polyimide(PI) composite films with high performance using in situ polymerization. Linear poly(oxyalkylene)amines with two different molecular weights 400 and 2000 (D400 and D2000) have been grafted onto the GO surfaces, forming two types of NH(2)-functionalized GO (D400-GO/D2000-GO). NH(2)-functionalized GO, especially D400-GO, demonstrated better reinforcing efficiency in mechanical and thermal properties. The observed property enhancement are due to large aspect ratio of GO sheets, the uniform dispersion of the GO within the PI matrix, and strong interfacial adhesion due to the chemical bonding between GO and the polymeric matrix. The Young's modulus of the composite films with 0.3 wt % D400-GO loading is 7.4 times greater than that of neat PI, and tensile strength is 240% higher than that of neat PI. Compared to neat PI, 0.3 wt % D400-GO/PI film exhibits approximately 23.96 °C increase in glass transition temperature (T(g)). The coefficient of thermal expansion below T(g) is significantly decreased from 102.6 μm/°C (neat PI) to 53.81 μm/°C (decreasing 48%) for the D400-GO/PI composites with low D400-GO content (0.1 wt %). This work not only provides a method to develop the GO-based polyimide composites with superior performances but also conceptually provides a chance to modulate the interfacial interaction between GO and the polymer through designing the chain length of grafting molecules on NH(2)-functionalized GO.
Morphology and Properties of Aminosilane Grafted MWCNT/Polyimide Nanocomposites
Directory of Open Access Journals (Sweden)
Siu-Ming Yuen
2008-01-01
Full Text Available This investigation presents a novel method for modifying multiwalled carbon nanotubes (MWCNTs. The morphology, electrical resistivity, and percolation threshold of MWCNT/Polyimide nanocomposites were studied. Acid-modified MWCNTs reacted with (3-aminopropyltriethoxysilane by ionic bonding, and were then mixed with polyamic acid via imidization. TEM microphotographs reveal that silane-grafted MWCNTs were connected to each other. The electrical resistivity of silane-grafted MWCNT/polyimide decreased substantially below than that of acid-treated MWCNTs when the silane-modified MWCNT content was lower than 2.4 wt%. The percolation threshold of the MWCNT/polyimide composites is 1.0 wt% for silane-modified MWCNT and exceeds 7.0 wt% for acid-modified MWCNT. The acid-modified MWCNT/polyimide composites possess slightly higher glass transition temperatures than that of pure polyimide. The glass transition temperature of the polyimide increased significantly with silane-modified MWCNT content. Tensile properties of the polyimide have been improved with the MWCNTs content.
Directory of Open Access Journals (Sweden)
Tutuk Djoko Kusworo
2015-03-01
Full Text Available This study investigates the CO2 separation performance of a hybrid membranes flat sheet based on polyimide incorporated with carbon nanotubes (CNTs particles. CNTs was selected and its loading were a 1 wt% in total solid. The hybrid composite membranes were fabricated in order to increase their separation performance for the gaseous mixture of CO2 and CH4. Hybrid Composite membrane incorporated carbon nanotubes were mannufactured by the dry-wet phase inversion technique using flat sheet membrane casting machine system, in which the CNTs were embedded into the polyimide membrane and the resulting membranes were characterized. The results from the FESEM, DSC and FTIR analysis confirmed that chemical modification on carbon nanotubes surface had taken place. Sieve-in-a-cage’ morphology observed shows the poor adhesion between polymer and unmodified CNT. The results revealed that the good multi-wall carbon nanotubes dispersion leads to enhanced gas permeation properties. It is also concluded that addition of carbon nanotubes particles into the matrix of Polyimide polymer has significant effect on the membrane structure and properties.
Yang, Xi; Yu, Xiaoyan; Naito, Kimiyoshi; Ding, Huili; Qu, Xiongwei; Zhang, Qingxin
2018-05-01
A new thermally conductive and electrically insulative polyimide were prepared by filling different amounts of hexagonal boron nitride (h-BN) particles, and the thermal conductivity of Polyimide (PI) composites were improved with the increasing h-BN content. Based on this, two methods were applied to improve thermal conductivity furtherly at limited filler loading in this paper. One is modifying the h-BN to improve interface interaction, another is fabricating a nano-micro hybrid filler with 2-D h-BN and 0-D nano-scale nanodiamond (ND) to build more effective conductive network. Both surface modification and hybrid system have a positive effect on thermal conductivity. The composites introducing 40 wt% hybrid filler (the weight ratio of ND/modified BN was 1/10) showed the highest thermal conductivity, being up to 0.98 W/(m K) (5.2 times that of PI). In addition, the composites exhibits excellent electrical insulation, thermal stability properties etc.
Ceramic matrix composite article and process of fabricating a ceramic matrix composite article
Cairo, Ronald Robert; DiMascio, Paul Stephen; Parolini, Jason Robert
2016-01-12
A ceramic matrix composite article and a process of fabricating a ceramic matrix composite are disclosed. The ceramic matrix composite article includes a matrix distribution pattern formed by a manifold and ceramic matrix composite plies laid up on the matrix distribution pattern, includes the manifold, or a combination thereof. The manifold includes one or more matrix distribution channels operably connected to a delivery interface, the delivery interface configured for providing matrix material to one or more of the ceramic matrix composite plies. The process includes providing the manifold, forming the matrix distribution pattern by transporting the matrix material through the manifold, and contacting the ceramic matrix composite plies with the matrix material.
Structure-Property Relationship in High Tg Thermosetting Polyimides
Chuang, Kathy C.; Meador, Mary Ann B.; HardyGreen, DeNise
2000-01-01
This viewgraph presentation gives an overview of the structure-property relationship in high glass transition temperatures (T(sub g)) thermosetting polyimides. The objectives of this work are to replace MDA in PMR-15 with 2,2-substituted benzidine and to evaluate the thermo-oxidative stability and mechanical properties of DMBZ-15 against PMR-15. Details are given on the T(sub g) of polyimide resins, the x-ray crystal structure of 2,2-Bis(trifluoro)benzidine (BFBZ), the isothermal aging of polyimide resins at 288 C under 1 atm of circulating air, the compressive strength of polyimide composites, and a gas evaluation profile of DMBZ-15 polyimide resins.
The Effect of Drawing Ratio on Mechanical Property of Nano-Hybrid Polyimide Composite Films
Directory of Open Access Journals (Sweden)
CHEN Hao
2017-06-01
Full Text Available In order to investigate the impact of drawing ratio of inorganic nano-hybrid polyamide three-layer composite films,the stretched composite films with different draw ratio were prepared by drawing partial imido polyamide film and then through the ring closing reaction in the high temperature,and the draw ratio was 0% ,2% , 4% ,6% ,8% ,10% ,12% ,14% etc. Under the same conditions,we made different draw ratio of three-layer composite film tensile test with the electronic universal material testing machine. The results show: doped inorganic nanometer oxide made PI film elastic modulus increase slightly,the tensile strength and elongation at break decrease obviously,but the nano hybrid three-layer composite PI films still had good mechanical properties; The yield of polyimide film should be caused by forced high-elastic deformation of polyimide molecular chain,and it had nothing to do with whether doped inorganic nano-oxide or whether through stretched processing; With the increase of draw ratio,the elastic modulus of the nano hybrid three-layer composite PI films existed the trend of first increased and then slow down gradually,and the tensile strength and elongation at break first decreased and then increased.
Abedini, Asghar; Crabtree, Ellis; Bara, Jason E; Turner, C Heath
2017-10-24
Polyimides are at the forefront of advanced membrane materials for CO 2 capture and gas-purification processes. Recently, ionic polyimides (i-PIs) have been reported as a new class of condensation polymers that combine structural components of both ionic liquids (ILs) and polyimides through covalent linkages. In this study, we report CO 2 and CH 4 adsorption and structural analyses of an i-PI and an i-PI + IL composite containing [C 4 mim][Tf 2 N]. The combination of molecular dynamics (MD) and grand canonical Monte Carlo (GCMC) simulations is used to compute the gas solubility and the adsorption performance with respect to the density, fractional free volume (FFV), and surface area of the materials. Our results highlight the polymer relaxation process and its correlation to the gas solubility. In particular, the surface area can provide meaningful guidance with respect to the gas solubility, and it tends to be a more sensitive indicator of the adsorption behavior versus only considering the system density and FFV. For instance, as the polymer continues to relax, the density, FFV, and pore-size distribution remain constant while the surface area can continue to increase, enabling more adsorption. Structural analyses are also conducted to identify the nature of the gas adsorption once the ionic liquid is added to the polymer. The presence of the IL significantly displaces the CO 2 molecules from the ligand nitrogen sites in the neat i-PI to the imidazolium rings in the i-PI + IL composite. However, the CH 4 molecules move from the imidazolium ring sites in the neat i-PI to the ligand nitrogen atoms in the i-PI + IL composite. These molecular details can provide critical information for the experimental design of highly selective i-PI materials as well as provide additional guidance for the interpretation of the simulated adsorption systems.
International Nuclear Information System (INIS)
Zhang, Hong; Zhang, Yin; Yao, Zhikan; John, Angelin Ebanezar; Li, Yang; Li, Weishan; Zhu, Baoku
2016-01-01
Highlights: • For the first time, a cross-linked gel polymer electrolyte with additional lithium ions, was introduced into a nonwoven separator. • The PI nonwoven is employed to ensure enhanced thermal stability and mechanical strength of the IACS. • With the introduction of PAMPS(Li"+), the migration and mobility rate of anions could be hindered by the -SO_3"− group, giving rise to a high lithium ion transference number. • This IACS is recommended as a promising candidate for the high-power and high-safety lithium ion batteries. - Abstract: A novel composite nonwoven separator exhibiting high heat resistance, high ionic conductivity and high lithium ion transference number is fabricated by a simple dip-coating and heat treatment method. The thermal stable polyimide (PI) nonwoven matrix is chosen as a mechanical support and contributes to improving the thermal shrinkage of the composite nonwoven separator (abbreviated as IACS). The cross-linked poly(2-acrylamido-2-methylpropanesulfonic acid) PAMPS(Li"+) gel polymer electrolyte (GPE), lithium ion sources of a single ion conductor, is introduced into the PI nonwoven matrix and acts as a functional filler. This PAMPS (Li"+) GPE is proved to be able to provide internal short circuit protection, to alleviate liquid electrolyte leakage effectively, to supply more lithium ions dissociating from PAMPS (Li"+) by liquid electrolyte solvent, to contribute a more stable interfacial resistance, and thus resulting in an excellent cyclability. More notably, the migration and mobility rate of anions could be hindered by the −SO_3"− group in the PAMPS (Li"+) polymer based on electrostatic interaction, giving rise to a very high lithium ion transference number. These fascinating characteristics endow the IACS a great promise for the application in the high power and high safety lithium ion batteries.
Kevlar/PMR-15 polyimide matrix composite for a complex shaped DC-9 drag reduction fairing
Kawai, R. T.; Mccarthy, R. F.; Willer, M. S.; Hrach, F. J.
1982-01-01
The Aircraft Energy Efficiency (ACEE) Program was established by NASA to improve the fuel efficiency of commercial transport aircraft and thereby to reduce the amount of fuel consumed by the air transportation industry. One of the final items developed by the program is an improved fairing which is the aft closure for the thrust reverser actuators on the JT8D nacelles on DC-9 aircraft. The reduced-drag fairing uses, in the interest of weight savings, an advanced composite construction. The composite material contains Kevlar 49 fibers in a PMR-15 matrix. Attention is given to the aerodynamic configuration, the material system, and aspects of fabrication development.
Hou, Tan-Hung
2014-01-01
For the fabrication of resin matrix fiber reinforced composite laminates, a workable cure cycle (i.e., temperature and pressure profiles as a function of processing time) is needed and is critical for achieving void-free laminate consolidation. Design of such a cure cycle is not trivial, especially when dealing with reactive matrix resins. An empirical "trial and error" approach has been used as common practice in the composite industry. Such an approach is not only costly, but also ineffective at establishing the optimal processing conditions for a specific resin/fiber composite system. In this report, a rational "processing science" based approach is established, and a universal cure cycle design protocol is proposed. Following this protocol, a workable and optimal cure cycle can be readily and rationally designed for most reactive resin systems in a cost effective way. This design protocol has been validated through experimental studies of several reactive polyimide composites for a wide spectrum of usage that has been documented in the previous publications.
THE EFFECT OF TYPE ZEOLITE ON THE GAS TRANSPORT PROPERTIES OF POLYIMIDE-BASED MIXED MATRIX MEMBRANES
Directory of Open Access Journals (Sweden)
Tutuk Djoko Kusworo
2012-01-01
Full Text Available The permeation rates of O2, N2, CO2 and CH4 has been studied for polyimide-polyethersulfone (PI/PES blends-zeolite mixed matrix membranes synthesized in our laboratory. The study investigated the effect of zeolite loading and different zeolite type on the gas separation performance of these mixed matrix membranes. Frequency shifts and absorption intensity changes in the FTIR spectra of the PI/PES blends as compared with those of the pure polymers indicate that there is a mixing of polymer blends at the molecular level. Differential scanning calorimetry measurements of pure and PI/PES blends membranes have showed one unique glass transition temperature that supports the miscible character of the PI/PES mixture. The PI/PES-zeolite 4A mixed matrix membrane with 25 wt % zeolite loading produced the highest O2/N2 and CO2/CH4 selectivity of around 7.45 and 46.05, respectively.
Influence of γ-Irradiation on the Optical Properties of the Polyimide-YBa2Cu3O6.7 System
Muradov, A. D.; Korobova, N. E.; Kyrykbaeva, A. A.; Yar-Mukhamedova, G. Sh.; Mukashev, K. M.
2018-05-01
Influence of γ-irradiation on the optical properties of a polyimide film and its polymer compositions with fillers of a dispersed powder of a high-temperature superconductor ҮBa2Cu3O6.7 (YBaCuO) with concentrations of 0.05, 0.10, and 0.50 wt.% was studied. It was established that γ-irradiation with a dose up to 600 kGy does not affect the transparency of polyimide films in the visible region of the spectrum. However, at irradiation doses of 250 and 600 kGy, a weakly expressed fine structure appears in the spectra of polyimide films in the range of 220-300 nm due to the contribution of the resulting diene structures to the optical transmission and the increased content of oxygen atoms. The YBaCuO filler and γ-irradiation cause the polyimide transition from the amorphous state to the crystalline state, which is manifested in a sharp change in the spectrum in the range of 2.3-3.9 eV. A significant increase in the extinction coefficient was found in the composite containing 0.50 wt.% of the filler that is associated with an increase in the radius of action of structurally active fillers on the macromolecules of the matrix.
A simulated RTM process for fabricating polyimide (AMB-21) carbon fiber composites
Avva, V. Sarma; Sadler, Robert L.; Thomas, Shanon
1995-01-01
An experimental polyimide matrix, AMB-21 - supplied by NASA/LeRC, was especially formulated to be non-carcinogenic. It was also expected to be amenable to a Resin Transfer Molding Process (RTM). AMB-21 is a solid at room temperature and must be heated to a very high temperature to obtain a fluid state. However, even after heating it to a realistic high temperature, it was found to be too viscous for use in a RTM process. As a result, a promising approach was experimented leading to the introduction of the resin into a solvent solution in order to obtain a viscosity suitable for RTM. A mixture of methanol and tetrahydroferone was found to be a suitable solvent mixture. The matrix solution was introduced into carbon-fiber preform using two techniques: (1) injection of matrix into a Resin Transfer Mold after positioning the preform into the 'mold cavity', and (2) infiltration of matrix into the preform using the 'autoclave through-the-thickness transfer process'. After completing the resin transfer (infiltration) process, the 'filled' preform was heated to 300 F for one hour to reduce the solvent content. The temperature was then increased to 400 F under a vacuum to complete the solvent evaporation and to remove volatile products of the polyimide imidization. The impregnated preform was removed from the mold and press-cured at 200 psi and 600 FF for two hours. The resulting panel was found to be of reasonably good quality. This observation was based on the results obtained from short beam shear strength (700-8000 psi) tests and microscopic examination of the cross-section indicating a very low level of porosity. Further, the flash around the molded panels from the compression molding was free of porosity indicating the removal of volatiles, solvents, and other imidization products. Based on these studies, a new RTM mold containing a diaphragm capable of applying 200 psi at 600 F has been designed and constructed with the expectation that it will allow the
Shelf Life of PMR Polyimide Monomer Solutions and Prepregs Extended
Alston, William B.; Scheiman, Daniel A.
2000-01-01
PMR (Polymerization of Monomeric Reactants) technology was developed in the mid-1970's at the NASA Glenn Research Center at Lewis Field for fabricating high-temperature stable polyimide composites. This technology allowed a solution of polyimide monomers or prepreg (a fiber, such as glass or graphite, impregnated with PMR polyimide monomers) to be thermally cured without the release of volatiles that cause the formation of voids unlike the non-PMR technology used for polyimide condensation type resins. The initial PMR resin introduced as PMR 15 is still commercially available and is used worldwide by aerospace industries as the state-of-the-art resin for high-temperature polyimide composite applications. PMR 15 offers easy composite processing, excellent composite mechanical property retention, a long lifetime at use temperatures of 500 to 550 F, and relatively low cost. Later, second-generation PMR resin versions, such as PMR II 50 and VCAP 75, offer improvements in the upper-use temperature (to 700 F) and in the useful life at temperature without major compromises in processing and property retention but with significant increases in resin cost. Newer versions of nontoxic (non-methylene dianiline) PMR resins, such as BAX PMR 15, offer similar advantages as originally found for PMR 15 but also with significant increases in resin cost. Thus, the current scope of the entire PMR technology available meets a wide range of aeronautical requirements for polymer composite applications.
Directory of Open Access Journals (Sweden)
Yang Yang
2013-11-01
Full Text Available This work reports the excellent dielectric properties of polyimide (PI embedded with CaCu3Ti4O12 (CCTO nanofibers. The dielectric behaviors were investigated over a frequency of 100 Hz–1 MHz. It is shown that embedding CCTO nanofibers with high aspect ratio (67 is an effective means to enhance the dielectric permittivity and reduce the percolation threshold. The dielectric permittivity of PI/CCTO nanofiber composites is 85 with 1.5 vol.% loading of filler, also the dielectric loss is only 0.015 at 100 Hz. Monte Carlo simulation was used to investigate the percolation threshold of CCTO nanofibers reinforced polyimide matrix by using excluded volume theory and soft, hard-core models. The results are in good agreement with the percolation theory and the hard-core model can well explain the percolation phenomena in PI/CCTO nanofiber composites. The dielectric properties of the composites will meet the practical requirements for the application in high dielectric constant capacitors and high energy density materials.
High-Glass-Transition-Temperature Polyimides Developed for Reusable Launch Vehicle Applications
Chuang, Kathy; Ardent, Cory P.
2002-01-01
Polyimide composites have been traditionally used for high-temperature applications in aircraft engines at temperatures up to 550 F (288 C) for thousands of hours. However, as NASA shifts its focus toward the development of advanced reusable launch vehicles, there is an urgent need for lightweight polymer composites that can sustain 600 to 800 F (315 to 427 C) for short excursions (hundreds of hours). To meet critical vehicle weight targets, it is essential that one use lightweight, high-temperature polymer matrix composites in propulsion components such as turbopump housings, ducts, engine supports, and struts. Composite materials in reusable launch vehicle components will heat quickly during launch and reentry. Conventional composites, consisting of layers of fabric or fiber-reinforced lamina, would either blister or encounter catastrophic delamination under high heating rates above 300 C. This blistering and delamination are the result of a sudden volume expansion within the composite due to the release of absorbed moisture and gases generated by the degradation of the polymer matrix. Researchers at the NASA Glenn Research Center and the Boeing Company (Long Beach, CA) recently demonstrated a successful approach for preventing this delamination--the use of three-dimensional stitched composites fabricated by resin infusion.
Polyimide Prepregs With Improved Tack
Vanucci, R.
1987-01-01
Drape and tack improved without loss of strength. Composites made with PMR-15 (or equivalent) polyimides have gained acceptance as viable engineering materials for high-use-temperature applications. Acceptance due to both thermo-oxidative stability of PMR-15 (or equivalent) and ease which PMR-15 (or equivalent) prepreg materials processed into composite structures.
Electro-optical and physic-mechanical properties of colored alicyclic polyimide
Kravtsova, V.; Umerzakova, M.; Korobova, N.; Timoshenkov, S.; Timoshenkov, V.; Orlov, S.; Iskakov, R.; Prikhodko, O.
2016-09-01
Main optical, thermal and mechanical properties of new compositions based on alicyclic polyimide and active bright red 6C synthetic dye have been studied. It was shown that the transmission ratio of the new material in the region of 400-900 nm and 2.0 wt.% dye concentration was around 60-70%. Thermal, mechanical and electrical properties of new colored compositions were comparable with the properties of original polyimide.
Czech Academy of Sciences Publication Activity Database
Drabik, M.; Kousal, J.; Pinosh, Y.; Choukourov, A.; Biederman, H.; Slavínská, D.; Macková, Anna; Boldyryeva, Hanna; Pešička, J.
2007-01-01
Roč. 81, č. 7 (2007), s. 920-927 ISSN 0042-207X Institutional research plan: CEZ:AV0Z10480505 Keywords : composite films * magnetron * sputtering * polyimide * SiO2 Subject RIV: BL - Plasma and Gas Discharge Physics Impact factor: 0.881, year: 2007
HPLC for quality control of polyimides
Young, P. R.; Sykes, G. F.
1979-01-01
High Pressure Liquid Chromatography (HPLC) as a quality control tool for polyimide resins and prepregs are presented. A data base to help establish accept/reject criteria for these materials was developed. This work is intended to supplement, not replace, standard quality control tests normally conducted on incoming resins and prepregs. To help achieve these objectives, the HPLC separation of LARC-160 polyimide precursor resin was characterized. Room temperature resin aging effects were studied. Graphite reinforced composites made from fresh and aged resin were fabricated and tested to determine if changes observed by HPLC were significant.
Chuang, Kathy
2004-01-01
PMR-15, a high-temperature polyimide developed in the mid-1970s at the NASA Lewis Research Center,1 offers the combination of low cost, easy processing, and good high-temperature performance and stability. It has been recognized as the leading polymer matrix resin for carbon-fiber-reinforced composites used in aircraft engine components. The state-of-the-art PMR-15 polyimide composite has a glass-transition temperature (Tg) of 348 C (658 F). Since composite materials must be used at temperatures well below their glass-transition temperature, the long-term use temperatures of PMR-15 composites can be no higher than 288 C (550 F). In addition, PMR-15 is made from methylene dianiline (MDA), a known liver toxin. Concerns about the safety of workers exposed to MDA during the fabrication of PMR-15 components and about the environmental impact of PMR-15 waste disposal have led to the industry-wide implementation of special handling procedures to minimize the health risks associated with this material. These procedures have increased manufacturing and maintenance costs significantly and have limited the use of PMR-15 in commercial aircraft engine components.
Second generation PMR polyimide/fiber composites
Cavano, P. J.
1979-01-01
A second generation polymerization monomeric reactants (PMR) polyimdes matrix system (PMR 2) was characterized in both neat resin and composite form with two different graphite fiber reinforcements. Three different formulated molecular weight levels of laboratory prepared PMR 2 were examined, in addition to a purchased experimental fully formulated PMR 2 precurser solution. Isothermal aging of graphite fibers, neat resin samples and composite specimens in air at 316 C were investigated. Humidity exposures at 65 C and 97 percent relative humidity were conducted for both neat resin and composites for eight day periods. Anaerobic char of neat resin and fire testing of composites were conducted with PMR 15, PMR 2, and an epoxy system. Composites were fire tested on a burner rig developed for this program. Results indicate that neat PMR 2 resins exhibit excellent isothermal resistance and that PMR 2 composite properties appear to be influenced by the thermo-oxidative stability of the reinforcing fiber.
Directory of Open Access Journals (Sweden)
M. Q. Liu
2015-01-01
Full Text Available In this article, we addressed a feasible and versatile method of the fabrication of porous polyimide microspheres presenting excellent heat resistance. The preparation process consisted of two steps. Firstly, a novel polyimide/nano-silica composite microsphere was prepared via the self-assembly structures of poly(amic acid (PAA, precursor of PI/nanosized SiO2 blends after in situ polymerization, following the two-steps imidization. Subsequently, the encapsulated nanoparticles were etched away by hydrofluoric acid treatment, giving rise to the pores. It is found the composite structure of PI/SiO2 is a precondition of the formation of nanoporous structures, furthermore, the morphology of the resultant pore could be relatively tuned by changing the content and initial morphology of silica nano-particles trapped into PI matrix. The thermal properties of the synthesized PI porous spheres were studied, indicating that the introduction of nanopores could not effectively influence the thermal stabilities of PI microspheres. Moreover, the fabrication technique described here may be extended to other porous polymer systems.
International Nuclear Information System (INIS)
Luo, Xin; Peng, Jianchao; Zandén, Carl; Yang, Yanping; Mu, Wei; Edwards, Michael; Ye, Lilei; Liu, Johan
2016-01-01
Indium-based thermal interface materials are superior in thermal management applications of electronic packaging compared to their polymer-based counterparts. However, pure indium has rather low tensile strength resulting in poor reliability. To enhance the mechanical properties of such a material, a new composite consisting of electrospun randomly oriented continuous polyimide fibres and indium was fabricated. The composite has been characterised by tensile tests and in-situ transmission electron microscopy straining observations. It is shown that the composite's ultimate tensile strength at 20 °C is five times higher than that of pure indium, and the strength of the composite exceeds the summation of strengths of the individual components. Furthermore, contrary to most metallic matrix materials, the ultimate tensile strength of the composite decreases with the increased strain rate in a certain range. The chemical composition and tensile fracture of the novel composite have been analysed comprehensively by means of scanning transmission electron microscopy and scanning electron microscopy. A strengthening mechanism based on mutually reinforcing structures formed by the indium and surrounding fibres is also presented, underlining the effect of compressing at the fibre/indium interfaces by dislocation pileups and slip pinning.
Directory of Open Access Journals (Sweden)
Soliman Abdalla
2016-02-01
Full Text Available Nano-composite films have been the subject of extensive work for developing the energy-storage efficiency of electrostatic capacitors. Factors such as polymer purity, nanoparticle size, and film morphology drastically affect the electrostatic efficiency of the dielectric material that forms the insulating film between the conductive electrodes of a capacitor. This in turn affects the energy storage performance of the capacitor. In the present work, we have studied the dielectric properties of four highly pure amorphous polymer films: polymethyl methacrylate (PMMA, polystyrene, polyimide and poly-4-vinylpyridine. Comparison between the dielectric properties of these polymers has revealed that the higher breakdown performance is a character of polyimide (PI and PMMA. Also, our experimental data shows that adding colloidal silica to PMMA and PI leads to a net decrease in the dielectric properties compared to the pure polymer.
International Nuclear Information System (INIS)
Montesano, John; Fawaz, Zouheir; Poon, Cheung; Behdinan, Kamran
2014-01-01
Highlights: • Experimental investigation on a unique braided polyimide composite material. • Tensile static and fatigue tests at both room temperature and elevated temperature. • Tests reveal that elevated temperature causes a reduction in microscopic damage. • Temperature-dependent damage development caused a reduction in fatigue life. • A fundamental understanding of the novel material behavior was achieved. - Abstract: An experimental investigation is conducted on a unique triaxially braided polyimide composite material in order to track the development of microscopic damage leading to failure. Tensile static and fatigue tests are conducted at both room and elevated temperatures. Edge replication and scanning electron microscopy are employed to track damage development and to identify failure mechanisms, respectively. Static tests reveal that although the elevated temperature environment does not significantly alter the mechanical properties of the composite, its influence on the development of microscopic damage development is notable. The dominant damage mechanism of braider yarn cracking is mitigated at elevated temperatures as a direct result of resin softening, which is also the case for the fatigue test specimens. The result of the temperature-dependent microscopic damage development is a reduction in the fatigue lives at elevated temperatures. This study yielded an improved understanding of microscopic damage mechanisms and local deformation behavior for an advanced composite material, which is valuable for designers
St.clair, A. K.; St.clair, T. L. (Inventor)
1985-01-01
A rubber-toughened, addition-type polyimide composition is disclosed which has excellent high temperature bonding characteristics in the fully cured state and improved peel strength and adhesive fracture resistance physical property characteristics. The process for making the improved adhesive involves preparing the rubber-containing amic acid prepolymer by chemically reacting an amine-terminated elastomer and an aromatic diamine with an aromatic dianhydride with which a reactive chain stopper anhydride has been mixed, and utilizing solvent or mixture of solvents for the reaction.
International Nuclear Information System (INIS)
Dung Thi Tran; Mori, Shinsuke; Suzuki, Masaaki
2008-01-01
Composite membranes were prepared by the deposition of plasma-polymerized allylamine films onto a porous polyimide substrate. The relationship between the plasma conditions and the membrane characteristics was described in terms of monomer flow rate, plasma discharge power, plasma polymerization time, and so on. Scanning electron microscope (SEM) images indicate that the thickness of the plasma polymer layer increased and the membrane skin pore size decreased gradually with the increasing of plasma polymerization time. Fourier transform infrared (FTIR) spectra demonstrate the appearance of amine groups in the plasma deposited polymer and the contact angle measurements indicate that the hydrophilicity of the membrane surfaces increased significantly after plasma polymerization. The composite membranes can reject salt from sodium chloride feed solution, and membrane separation performance depends strongly on the plasma conditions applied during the preparation of the plasma deposited polymer films
Machining of Metal Matrix Composites
2012-01-01
Machining of Metal Matrix Composites provides the fundamentals and recent advances in the study of machining of metal matrix composites (MMCs). Each chapter is written by an international expert in this important field of research. Machining of Metal Matrix Composites gives the reader information on machining of MMCs with a special emphasis on aluminium matrix composites. Chapter 1 provides the mechanics and modelling of chip formation for traditional machining processes. Chapter 2 is dedicated to surface integrity when machining MMCs. Chapter 3 describes the machinability aspects of MMCs. Chapter 4 contains information on traditional machining processes and Chapter 5 is dedicated to the grinding of MMCs. Chapter 6 describes the dry cutting of MMCs with SiC particulate reinforcement. Finally, Chapter 7 is dedicated to computational methods and optimization in the machining of MMCs. Machining of Metal Matrix Composites can serve as a useful reference for academics, manufacturing and materials researchers, manu...
Ceramic matrix and resin matrix composites - A comparison
Hurwitz, Frances I.
1987-01-01
The underlying theory of continuous fiber reinforcement of ceramic matrix and resin matrix composites, their fabrication, microstructure, physical and mechanical properties are contrasted. The growing use of organometallic polymers as precursors to ceramic matrices is discussed as a means of providing low temperature processing capability without the fiber degradation encountered with more conventional ceramic processing techniques. Examples of ceramic matrix composites derived from particulate-filled, high char yield polymers and silsesquioxane precursors are provided.
Ceramic matrix and resin matrix composites: A comparison
Hurwitz, Frances I.
1987-01-01
The underlying theory of continuous fiber reinforcement of ceramic matrix and resin matrix composites, their fabrication, microstructure, physical and mechanical properties are contrasted. The growing use of organometallic polymers as precursors to ceramic matrices is discussed as a means of providing low temperature processing capability without the fiber degradation encountered with more conventional ceramic processing techniques. Examples of ceramic matrix composites derived from particulate-filled, high char yield polymers and silsesquioxane precursors are provided.
Preparation and properties of in situ amino-functionalized graphene oxide/polyimide composite films
Lu, Yunhua; Hao, Jican; Xiao, Guoyong; Chen, Lin; Wang, Tonghua; Hu, Zhizhi
2017-11-01
The pure light-colored and transparent polyimide (PI) film was prepared from aromatic dianhydride 4,4‧-(hexafluoroisopropylidene)diphthalic anhydride (6FDA) and diamine 1,4-bis(4-amino-2-trifluoromethylphenoxy)benzene (6FAPB) in the solvent of DMAc via two-step method. Graphene oxide (GO) was in situ grafted with 6FAPB and directly used as a functional inorganic nanofiller to further synthesize poly(amic acid) (PAA)/GO solution. Then, PI/GO composite films with different loadings of GO were prepared by the thermal imidization. The mechanical, thermal, optical, electrical, surface properties, and electrochemical behavior were characterized. The FTIR and XPS results indicate that amino groups can be successfully grafted on the surface of GO. The tensile strength and Young's modulus of the PI-1.0%GO composite film were increased to 118.4 MPa and 2.91 GPa, respectively, which was an approximate improvement of 30.8% and 39.9% compared with pure PI film. These PI/GO composites showed around 256 °C for the glass transition temperature, and around 535 °C for the 5% thermal decomposition temperature, respectively. However, the optical transmittance was significantly decreased from 81.5% (pure PI) to 0.8% (PI-1.0%GO). Besides, the electrical conductivity increased from 1.6 × 10-13 S/m (pure PI) to 2.5 × 10-9 S/m (PI-1.0%GO). Furthermore, when the incorporation of GO was 1.0 wt%, an obvious reduction from 1.08% (pure PI) to 0.65% in the water uptake was observed for the PI/GO composite films, and the water surface contact angle raised from 72.5° (pure PI) to 83.5°. The electrochemical behavior showed that the ability of oxygen atom on the imide ring to gain and loss electron was increased due to incorporation of GO. These results indicated that the strong interfacial interaction between GO and PAA as well as uniform dispersion of GO in PI matrix were benefit to improve the mechanical, thermal, electrical properties and so on. The in situ amino-functionalized approach
Bulk metallic glass matrix composites
International Nuclear Information System (INIS)
Choi-Yim, H.; Johnson, W.L.
1997-01-01
Composites with a bulk metallic glass matrix were synthesized and characterized. This was made possible by the recent development of bulk metallic glasses that exhibit high resistance to crystallization in the undercooled liquid state. In this letter, experimental methods for processing metallic glass composites are introduced. Three different bulk metallic glass forming alloys were used as the matrix materials. Both ceramics and metals were introduced as reinforcement into the metallic glass. The metallic glass matrix remained amorphous after adding up to a 30 vol% fraction of particles or short wires. X-ray diffraction patterns of the composites show only peaks from the second phase particles superimposed on the broad diffuse maxima from the amorphous phase. Optical micrographs reveal uniformly distributed particles in the matrix. The glass transition of the amorphous matrix and the crystallization behavior of the composites were studied by calorimetric methods. copyright 1997 American Institute of Physics
Fatigue of a 3D Orthogonal Non-crimp Woven Polymer Matrix Composite at Elevated Temperature
Wilkinson, M. P.; Ruggles-Wrenn, M. B.
2017-12-01
Tension-tension fatigue behavior of two polymer matrix composites (PMCs) was studied at elevated temperature. The two PMCs consist of the NRPE polyimide matrix reinforced with carbon fibers, but have different fiber architectures: the 3D PMC is a singly-ply non-crimp 3D orthogonal weave composite and the 2D PMC, a laminated composite reinforced with 15 plies of an eight harness satin weave (8HSW) fabric. In order to assess the performance and suitability of the two composites for use in aerospace components designed to contain high-temperature environments, mechanical tests were performed under temperature conditions simulating the actual operating conditions. In all elevated temperature tests performed in this work, one side of the test specimen was at 329 °C while the other side was open to ambient laboratory air. The tensile stress-strain behavior of the two composites was investigated and the tensile properties measured for both on-axis (0/90) and off-axis (±45) fiber orientations. Elevated temperature had little effect on the on-axis tensile properties of the two composites. The off-axis tensile strength of both PMCs decreased slightly at elevated temperature. Tension-tension fatigue tests were conducted at elevated temperature at a frequency of 1.0 Hz with a ratio of minimum stress to maximum stress of R = 0.05. Fatigue run-out was defined as 2 × 105 cycles. Both strain accumulation and modulus evolution during cycling were analyzed for each fatigue test. The laminated 2D PMC exhibited better fatigue resistance than the 3D composite. Specimens that achieved fatigue run-out were subjected to tensile tests to failure to characterize the retained tensile properties. Post-test examination under optical microscope revealed severe delamination in the laminated 2D PMC. The non-crimp 3D orthogonal weave composite offered improved delamination resistance.
Fusaro, R. L.
1982-01-01
The tribological properties of seven polyimide films applied to 440 C high temperature stainless steel substrates were studied at 25 C with a pin-on-disk type of friction and were apparatus. The polyimides fell into two groups according to friction and wear properties. Group I polyimides had slightly lower friction but much higher wear than group II polyimides. The wear mechanism was predominately adhesion, but the wear particles were larger for group I polyimides. For most of the polyimides the transfer films consisted of clumps of compacted wear particles. One polyimide composition produced a very thin transfer film that sheared plastically in the contact area.
Diblíková, P; Veselý, M; Sysel, P; Čapek, P
2018-03-01
Properties of a composite material made of a continuous matrix and particles often depend on microscopic details, such as contacts between particles. Focusing on processing raw focused-ion beam scanning electron microscope (FIB-SEM) tomography data, we reconstructed three mixed-matrix membrane samples made of 6FDA-ODA polyimide and silicalite-1 particles. In the first step of image processing, backscattered electron (BSE) and secondary electron (SE) signals were mixed in a ratio that was expected to obtain a segmented 3D image with a realistic volume fraction of silicalite-1. Second, after spatial alignment of the stacked FIB-SEM data, the 3D image was smoothed using adaptive median and anisotropic nonlinear diffusion filters. Third, the image was segmented using the power watershed method coupled with a seeding algorithm based on geodesic reconstruction from the markers. If the resulting volume fraction did not match the target value quantified by chemical analysis of the sample, the BSE and SE signals were mixed in another ratio and the procedure was repeated until the target volume fraction was achieved. Otherwise, the segmented 3D image (replica) was accepted and its microstructure was thoroughly characterized with special attention paid to connectivity of the silicalite phase. In terms of the phase connectivity, Monte Carlo simulations based on the pure-phase permeability values enabled us to calculate the effective permeability tensor, the main diagonal elements of which were compared with the experimental permeability. In line with the hypothesis proposed in our recent paper (Čapek, P. et al. (2014) Comput. Mater. Sci. 89, 142-156), the results confirmed that the existence of particle clusters was a key microstructural feature determining effective permeability. © 2017 The Authors Journal of Microscopy © 2017 Royal Microscopical Society.
Alston, William B.
1988-01-01
PMR (polymerization of monomeric reactants) methodology was used to prepare 70 different polyimide oligomeric resins and 30 different unidirectional graphite fiber/polyimide composites. Monomeric composition as well as chain length between sites of crosslinks were varied to examine their effects on resin thermo-oxidative stability and glass transition temperature (Tg) of the cured/postcured resins. A linear correlation of decreasing 316 C resin weight loss/surface area versus (1) decreasing aliphatic content, or (2) increasing benzylic/aliphatic content stoichiometry ratio over a wide range of resin compositions was observed. An almost linear correlation of Tg versus molecular distance between the crosslinks was also observed. An attempt was made to correlate Tg with initial composite mechanical properties (flexural strength and interlaminar shear strength). However, the scatter in mechanical strength data prevented obtaining a clear correlation. Instead, only a range of composite mechanical properties was obtained at 25, 288, and 316 C. Perhaps more importantly, what did become apparent during the correlation study was (1) the PMR methodology could be used to prepare composites from resins containing a wide variety of monomer modifications, (2) that these composites almost invariably provided satisfactory initial mechanical properties as long as the resins formulated exhibited satisfactory processing flow, and (3) that PMR resins exhibited predictable rates of 316 C weight loss/surface area based on their benzylic/aliphatic stoichiometery ratio.
Low pressure process for continuous fiber reinforced polyamic acid resin matrix composite laminates
Druyun, Darleen A. (Inventor); Hou, Tan-Hung (Inventor); Kidder, Paul W. (Inventor); Reddy, Rakasi M. (Inventor); Baucom, Robert M. (Inventor)
1994-01-01
A low pressure processor was developed for preparing a well-consolidated polyimide composite laminate. Prepreg plies were formed from unidirectional fibers and a polyamic acid resin solution. Molding stops were placed at the sides of a matched metal die mold. The prepreg plies were cut shorter than the length of the mold in the in-plane lateral direction and were stacked between the molding stops to a height which was higher than the molding stops. The plies were then compressed to the height of the stops and heated to allow the volatiles to escape and to start the imidization reaction. After removing the stops from the mold, the heat was increased and 0 - 500 psi was applied to complete the imidization reaction. The heat and pressure were further increased to form a consolidated polyimide composite laminate.
Graphene-Reinforced Metal and Polymer Matrix Composites
Kasar, Ashish K.; Xiong, Guoping; Menezes, Pradeep L.
2018-06-01
Composites have tremendous applicability due to their excellent capabilities. The performance of composites mainly depends on the reinforcing material applied. Graphene is successful as an efficient reinforcing material due to its versatile as well as superior properties. Even at very low content, graphene can dramatically improve the properties of polymer and metal matrix composites. This article reviews the fabrication followed by mechanical and tribological properties of metal and polymer matrix composites filled with different kinds of graphene, including single-layer, multilayer, and functionalized graphene. Results reported to date in literature indicate that functionalized graphene or graphene oxide-polymer composites are promising materials offering significantly improved strength and frictional properties. A similar trend of improved properties has been observed in case of graphene-metal matrix composites. However, achieving higher graphene loading with uniform dispersion in metal matrix composites remains a challenge. Although graphene-reinforced composites face some challenges, such as understanding the graphene-matrix interaction or fabrication techniques, graphene-reinforced polymer and metal matrix composites have great potential for application in various fields due to their outstanding properties.
Method of forming a ceramic matrix composite and a ceramic matrix component
de Diego, Peter; Zhang, James
2017-05-30
A method of forming a ceramic matrix composite component includes providing a formed ceramic member having a cavity, filling at least a portion of the cavity with a ceramic foam. The ceramic foam is deposited on a barrier layer covering at least one internal passage of the cavity. The method includes processing the formed ceramic member and ceramic foam to obtain a ceramic matrix composite component. Also provided is a method of forming a ceramic matrix composite blade and a ceramic matrix composite component.
Effects of rare earth oxide additive on surface and tribological properties of polyimide composites
Pan, Zihe; Wang, Tianchang; Chen, Li; Idziak, Stefan; Huang, Zhaohui; Zhao, Boxin
2017-09-01
Rare earth oxide La2O3 microparticles-reinforced polyimide (PI) composites (La-PI-Cs) were fabricated, aiming to improve the tribological property of PI. Surface roughness, surface composition, bulk structure, friction force (Ff) and coefficient of friction (COF) at macro/micro preload, and anti-wear performances of La-PI-Cs were studied and compared with neat PI. With La2O3 microparticles, La-PI-Cs showed larger surface roughness, lower surface energy, and higher hydrophobicity than neat PI, and displayed beneficial layered structure different from the compact structure of PI. Owing to these advantages, La-PI-Cs were found to show a 70% reduction in Ff and COF, and a 30% reduction in wear rate, indicating significantly lowered friction and enhanced anti-wear properties after adding La2O3 microparticles. Our research findings demonstrated an easy and low cost method to fabricate polymer composites with low friction and high wear resistance, and help meet the demanding of polymer composites with high tribological performances in broaden applications.
Directory of Open Access Journals (Sweden)
2007-07-01
Full Text Available Electrical conduction characteristics in two different polyimide films prepared by the imidization of polyamic acid (PAA and pre-imidized polyimide (PI solution were investigated. It is found that the current density of the polyimide film from PAA was higher than that of the polyimide film from PI at the same electric field, even though the conduction mechanism in both polyimide films follows the ionic hopping model. The hopping distance was calculated to be 2.8 nm for PAA type and 3.2 nm for PI type polyimide film. It is also found that the decay rate of the residual electrostatic charges on the polyimide films becomes faster in the PAA type than in the PI type polyimide film.
Multiscale Modeling of Ceramic Matrix Composites
Bednarcyk, Brett A.; Mital, Subodh K.; Pineda, Evan J.; Arnold, Steven M.
2015-01-01
Results of multiscale modeling simulations of the nonlinear response of SiC/SiC ceramic matrix composites are reported, wherein the microstructure of the ceramic matrix is captured. This micro scale architecture, which contains free Si material as well as the SiC ceramic, is responsible for residual stresses that play an important role in the subsequent thermo-mechanical behavior of the SiC/SiC composite. Using the novel Multiscale Generalized Method of Cells recursive micromechanics theory, the microstructure of the matrix, as well as the microstructure of the composite (fiber and matrix) can be captured.
Yoo, S H
1999-01-01
The effects of Ar sup + RF plasma precleaning and polyimide curing conditions on the peel strength between Al thin films and polyimides have been studied. The BPDA-PDA polyimide precursor of PI-2611 (Du pont) was spin-coated and cured under various imidization conditions. The cured polyimide substrates were in-situ AR sup + RF plasma cleaned prior to metal deposition. Al-1 % Si-0.5 % Cu thin films were deposited onto the polyimide substrates by using DC magnetron sputtering. The peel strength was enhanced by Ar sup + RF plasma precleaning. The Al/modified PI specimen failed cohesively in the polyimide. The polyimide curing conditions strongly affect the peel strength in the Al/modified PI system.
Polyimide Foams Offer Superior Insulation
2012-01-01
At Langley Research Center, Erik Weiser and his colleagues in the Advanced Materials and Processing Branch were working with a new substance for fabricating composites for use in supersonic aircraft. The team, however, was experiencing some frustration. Every time they tried to create a solid composite from the polyimide (an advanced polymer) material, it bubbled and foamed. It seemed like the team had reached a dead end in their research - until they had another idea. "We said, This isn t going to work for composites, but maybe we could make a foam out of it," Weiser says. "That was kind of our eureka moment, to see if we could go in a whole other direction. And it worked." Weiser and his colleagues invented a new kind of polyimide foam insulation they named TEEK. The innovation displayed a host of advantages over existing insulation options. Compared to other commercial foams, Weiser explains, polyimide foams perform well across a broad range of temperatures, noting that the NASA TEEK foams provide effective structural insulation up to 600 F and down to cryogenic temperatures. The foam does not burn or off-gas toxic fumes, and even at -423 F - the temperature of liquid hydrogen - the material stays flexible. The inventors could produce the TEEK foam at a range of densities, from 0.5 pounds per cubic foot up to 20 pounds per cubic foot, making the foam ideal for a range of applications, including as insulation for reusable launch vehicles and for cryogenic tanks and lines. They also developed a unique, friable balloon format for manufacturing the foam, producing it as hollow microspheres that allowed the foam to be molded and then cured into any desired shape - perfect for insulating pipes of different sizes and configurations. The team s originally unplanned invention won an "R&D 100" award, and a later form of the foam, called LaRC FPF-44 (Spinoff 2009), was named "NASA Invention of the Year" in 2007.
Thermal and mechanical behavior of metal matrix and ceramic matrix composites
Kennedy, John M. (Editor); Moeller, Helen H. (Editor); Johnson, W. S. (Editor)
1990-01-01
The present conference discusses local stresses in metal-matrix composites (MMCs) subjected to thermal and mechanical loads, the computational simulation of high-temperature MMCs' cyclic behavior, an analysis of a ceramic-matrix composite (CMC) flexure specimen, and a plasticity analysis of fibrous composite laminates under thermomechanical loads. Also discussed are a comparison of methods for determining the fiber-matrix interface frictional stresses of CMCs, the monotonic and cyclic behavior of an SiC/calcium aluminosilicate CMC, the mechanical and thermal properties of an SiC particle-reinforced Al alloy MMC, the temperature-dependent tensile and shear response of a graphite-reinforced 6061 Al-alloy MMC, the fiber/matrix interface bonding strength of MMCs, and fatigue crack growth in an Al2O3 short fiber-reinforced Al-2Mg matrix MMC.
Zhang, Le; Han, Enlin; Wu, Yulun; Wang, Xiaodong; Wu, Dezhen
2018-06-01
The surface decoration of short-cut polyimide (PI) fibers with multi-walled carbon nanotubes (MWCNTs) was performed by fabricating a polydopamine (PDA) coating layer on the fiber surface and then immobilizing MWCNTs onto the coating layer via covalent bonding. This successful surface decoration was confirmed by scanning electron microscopy, X-ray photoelectron spectroscopy, Fourier-transform infrared microscopy and static water contact angle. The application of the surface-decorated PI fibers as reinforcing fibers for reinforcement of polycarbonate (PC)/acrylonitrile-butadiene-styrene copolymer (ABS) alloy was investigated, which indicated that the MWCNTs-decorated PI fibers not only could effectively reinforce the PC/ABS alloy but also generated a significant lightweighting effect on the resulting composites. The maximum mechanical properties were achieved for the composites at a fiber content of 20 wt.% and a fiber length of 3 mm. This significant reinforcement effect is attributed to the enhancement of interaction bonding strength between the fibers and matrix as a result of the surface decoration of PI fibers with MWCNTs. The morphological investigation suggested that fiber rupture was the major energy dissipation mechanism in the tensile and impact failures, whereas fiber debonding and pullout were partly involved in the fracture energy dissipation. In addition, the presence of surface-decorated PI fibers slightly enhanced the thermal stability and load bearing capability of composites. This work can provide a type of high-performance lightweight composite material for automobile and aviation industries.
Phosphonium modified clay/polyimide nanocomposites
International Nuclear Information System (INIS)
Ceylan, Hatice; Çakmakçi, Emrah; Beyler-Çiǧil, Asli; Kahraman, Memet Vezir
2014-01-01
In this study, octyltriphenylphosphonium bromide [OTPP-Br] was prepared from the reaction of triphenylphosphine and 1 -bromooctane. The modification of clay was done by ion exchange reaction using OTPP-Br in water medium. Poly(amic acid) was prepared from the reaction of 3,3',4,4'-Benzophenonetetracarboxylic dianhydride (BTDA) and 4,4'-Oxydianiline (ODA). Polyimide(PI)/clay hybrids were prepared by blending of poly(amic acid) and organically modified clay as a type of layered clays. The morphology of the Polyimide/ phosphonium modified clay hybrids was characterized by scanning electron microscopy (SEM). Chemical structures of polyimide and Polyimide/ phosphonium modified clay hybrids were characterized by FTIR. SEM and FTIR results showed that the Polyimide/ phosphonium modified clay hybrids were successfully prepared. Thermal properties of the Polyimide/ phosphonium modified clay hybrids were characterized by thermogravimetric analysis (TGA)
Thermoplastic-thermosetting merged polyimides via furan-maleimide Diels–Alder polymerization
Directory of Open Access Journals (Sweden)
Yogesh S. Patel
2017-02-01
Full Text Available Novel thermoplastic-thermosetting merged polyimide system has been developed via Diels–Alder intermolecular polymerization of bisfuran namely, 2,5-bis(furan-2-ylmethylcarbamoyl terephthalic acid A with a series of bismaleimides B1–4. Thus obtained intermediate Diels–Alder adducts C1–4 were aromatized and imidized (i.e. cyclized through carboxylic and amide groups to afford thermoplastic-thermosetting merged polyimides D1–4. Bisfuran A was prepared by the condensation of pyromellitic dianhydride with furan-2-ylmethanamine and characterized by elemental, spectral, thermal and LCMS analyses. Synthesized Diels–Alder adducts C1–4 and polyimides D1–4 were characterized by elemental analysis, spectral features, number average molecular weight (Mn‾, degree of polymerization (DP and thermal analysis. To facilitate the correct structural assessment and to be able to verify the occurrence of the DA adducts and PIs, a model compound 4 was prepared from phthalic anhydride and furan-2-ylmethanamine in a similar way. FTIR spectral features of polyimides D1–4 were compared with model compound 4 and they were found to be quite identical. The ‘in situ' void-free glass fiber reinforced composites GFRC1–4 were prepared from the produced system and characterized by chemical, mechanical and electrical analyses. All the composites showed good mechanical, electrical and thermal properties and good resistance to organic solvents and mineral acids.
Silver Matrix Composites - Structure and Properties
Directory of Open Access Journals (Sweden)
Wieczorek J.
2016-03-01
Full Text Available Phase compositions of composite materials determine their performance as well as physical and mechanical properties. Depending on the type of applied matrix and the kind, amount and morphology of the matrix reinforcement, it is possible to shape the material properties so that they meet specific operational requirements. In the paper, results of investigations on silver alloy matrix composites reinforced with ceramic particles are presented. The investigations enabled evaluation of hardness, tribological and mechanical properties as well as the structure of produced materials. The matrix of composite material was an alloy of silver and aluminium, magnesium and silicon. As the reinforcing phase, 20-60 μm ceramic particles (SiC, SiO2, Al2O3 and Cs were applied. The volume fraction of the reinforcing phase in the composites was 10%. The composites were produced using the liquid phase (casting technology, followed by plastic work (the KOBO method. The mechanical and tribological properties were analysed for plastic work-subjected composites. The mechanical properties were assessed based on a static tensile and hardness tests. The tribological properties were investigated under dry sliding conditions. The analysis of results led to determination of effects of the composite production technology on their performance. Moreover, a relationship between the type of reinforcing phase and the mechanical and tribological properties was established.
Ndalama, Tchinga; Hirschfeld, Deidre; Sutter, James K. (Technical Monitor)
2003-01-01
The aim of this research is to enhance performance of composite coatings through modification of graphite-reinforced polyimide composite surfaces prior to metal bond coat/ hard topcoat application for use in the erosive and/or oxidative environments of advanced engines. Graphite reinforced polyimide composites, PMR-15 and PMR-II-50, formed by sheet molding and pre-pregging will be surface treated, overlaid with a bond coat and then coated with WC-Co. The surface treatment will include cleaning, RF plasma or ultraviolet light- ozone etching, and deposition of SiO(x) groups. These surface treatments will be studied in order to investigate and improve adhesion and oxidation resistance. The following panels were provided by NASA-Glenn Research Center(NASA-GRC): Eight compression molded PMR-II-50; 6 x 6 x 0.125 in. Two vacuum-bagged PMR-II-50; 12 x 12 x 0.125 in. Eight compression molded PMR-15; 6 x 6 x 0.125 in. One vacuum-bagged PMR-15; 12 x 12 x 0.125 in. All panels were made using a 12 x 12 in. T650-35 8HS (3K-tow) graphite fabric. A diamond-wafering blade, with deionized water as a cutting fluid, was used to cut PMR-II-50 and PMR-15 panels into 1 x 1 in. pieces for surface tests. The panel edges exhibiting delamination were used for the preliminary surface preparation tests as these would be unsuitable for strength and erosion testing. PMR-15 neat resin samples were also provided by NASA GRC. Surface profiles of the as-received samples were determined using a Dektak III Surface profile measuring system. Two samples of compression molded PMR-II-50 and PMR-15, vacuum-bagged PMR-II-50 and PMR-15 were randomly chosen for surface profile measurement according to ANSI/ASME B46.1. Prior to each measurement, the samples were blasted with compressed air to remove any artifacts. Five 10 mm-long scans were made on each sample. The short and long wavelength cutoff filter values were set at 100 and 1000 m, diamond stylus radius was 12.5 microns. Table 1 is a summary of the
Phosphorylated nano-diamond/ Polyimide Nanocomposites
International Nuclear Information System (INIS)
Beyler-Çiǧil, Asli; Çakmakçi, Emrah; Kahraman, Memet Vezir
2014-01-01
In this study, a novel route to synthesize polyimide (PI)/phosphorylated nanodiamond films with improved thermal and mechanical properties was developed. Surface phosphorylation of nano-diamond was performed in dichloromethane. Phosphorylation dramatically enhanced the thermal stability of nano-diamond. Poly(amic acid) (PAA), which is the precursor of PI, was successfully synthesized with 3,3',4,4'-Benzophenonetetracarboxylic dianhydride (BTDA) and 4,4'-oxydianiline (4,4'-ODA) in the solution of N,N- dimethylformamide (DMF). Pure BTDA-ODA polyimide films and phosphorylated nanodiamond containing BTDA-ODA PI films were prepared. The PAA displayed good compatibility with phosphorylated nano-diamond. The morphology of the polyimide (PI)/phosphorylated nano-diamond was characterized by scanning electron microscopy (SEM). Chemical structure of polyimide and polyimide (PI)/phosphorylated nano-diamond was characterized by FTIR. SEM and FTIR results showed that the phosphorylated nano-diamond was successfully prepared. Thermal properties of the polyimide (PI)/phosphorylated nanodiamond was characterized by thermogravimetric analysis (TGA). TGA results showed that the thermal stability of (PI)/phosphorylated nano-diamond film was increased
High-performance polyimide nanocomposites with core-shell AgNWs@BN for electronic packagings
Energy Technology Data Exchange (ETDEWEB)
Zhou, Yongcun; Liu, Feng, E-mail: liufeng@nwpu.edu.cn [State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi' an Shaanxi 710072 (China)
2016-08-22
The increasing density of electronic devices underscores the need for efficient thermal management. Silver nanowires (AgNWs), as one-dimensional nanostructures, possess a high aspect ratio and intrinsic thermal conductivity. However, high electrical conductivity of AgNWs limits their application for electronic packaging. We synthesized boron nitride-coated silver nanowires (AgNWs@BN) using a flexible and fast method followed by incorporation into synthetic polyimide (PI) for enhanced thermal conductivity and dielectric properties of nanocomposites. The thinner boron nitride intermediate nanolayer on AgNWs not only alleviated the mismatch between AgNWs and PI but also enhanced their interfacial interaction. Hence, the maximum thermal conductivity of an AgNWs@BN/PI composite with a filler loading up to 20% volume was increased to 4.33 W/m K, which is an enhancement by nearly 23.3 times compared with that of the PI matrix. The relative permittivity and dielectric loss were about 9.89 and 0.015 at 1 MHz, respectively. Compared with AgNWs@SiO{sub 2}/PI and Ag@BN/PI composites, boron nitride-coated core-shell structures effectively increased the thermal conductivity and reduced the permittivity of nanocomposites. The relative mechanism was studied and discussed. This study enables the identification of appropriate modifier fillers for polymer matrix nanocomposites.
Surface Modification of Titanium and Polyimide Sheet for Adhesive Bonding
Akram, M.
2015-01-01
Major industrial sectors like automotive, aerospace and others are increasingly using polymer composites in their structural parts. Polyimide sheet and adhesives, are high performance polymers. They are widely used in various engineering applications due to their excellent thermal, mechanical and
Characterization and control of the fiber-matrix interface in ceramic matrix composites
Energy Technology Data Exchange (ETDEWEB)
Lowden, R.A.
1989-03-01
Fiber-reinforced SiC composites fabricated by thermal-gradient forced-flow chemical-vapor infiltration (FCVI) have exhibited both composite (toughened) and brittle behavior during mechanical property evaluation. Detailed analysis of the fiber-matrix interface revealed that a silica layer on the surface of Nicalon Si-C-O fibers tightly bonds the fiber to the matrix. The strongly bonded fiber and matrix, combined with the reduction in the strength of the fibers that occurs during processing, resulted in the observed brittle behavior. The mechanical behavior of Nicalon/SiC composites has been improved by applying thin coatings (silicon carbide, boron, boron nitride, molybdenum, carbon) to the fibers, prior to densification, to control the interfacial bond. Varying degrees of bonding have been achieved with different coating materials and film thicknesses. Fiber-matrix bond strengths have been quantitatively evaluated using an indentation method and a simple tensile test. The effects of bonding and friction on the mechanical behavior of this composite system have been investigated. 167 refs., 59 figs., 18 tabs.
Synthesis and characterization of fluorinated polyaminoquinones and fluorinated polyimides
Vaccaro, Eleonora
Phenolic and quinonoid compounds are widely studied in biological sciences because of their ability to chelate heavy metals like iron and copper and recently have found new applications in synthetic macromolecules. Amino- p-benzoquinone polymers, poly[(2,5-hexamethylenediamino)-1,4-benzoquinone] and poly {[2,5-(2,2'-bistrifluoromethyl)-4,4' -biphenylenediamino]1,4-benzoquinone}, were synthesized and evaluated as adhesion promoters for steel/epoxy joints. An improvement in the torsional shear strength of these joints was observed when these polymers were used as adhesion promoters. The durability of the adhesive bond was also improved after boiling water treatment, relative to untreated and silane treated joints. The improvement in adhesion could be attributed to the formation of a chelate between the polyaminoquinone (PAQ) and the iron surface and a chemical reaction between the PAQ and the epoxy resin. A low molecular weight model compound, bis[2,5-(4-methylanilido)]-1,4-benzoquinone was also used to study coupling between the epoxy adhesive and the steel surface. Electron spin resonance (ESR), atomic absorption spectroscopy and infrared spectroscopy were used to document the epoxy-coupling agent reaction and the chelate formation. Polyimides have acquired importance in the last twenty years as the most promising macromolecules for high technology applications in new materials. Their good thermo-oxidative stability is well known, as well as their high glass transition temperature. Polyimides are versatile polymers, which can be utilized for a wide range of applications: i.e., as matrices for high performance advanced composite materials, as thin films in electronic applications, as structural adhesives and sealants and as membranes for gas separation. A novel anhydride, 1,1,1-trifluoromethyl-1-pentafluorophenylethylidene-2,2-diphthalic anhydride, 8FDA, was synthesized. Five diamines were used in the synthesis of polyimides, namely p-phenylene diamine, 3
CNTs Modified and Enhanced Cu Matrix Composites
Directory of Open Access Journals (Sweden)
ZHANG Wen-zhong
2016-12-01
Full Text Available The composite powders of 2%-CNTs were prepared by wet ball milling and hydrogen annealing treatment-cold pressing sintering was used to consolidate the ball milled composite powders with different modifications of the CNTs. The results show that the length of the CNTs is shortened, ports are open, and amorphous carbon content is increased by ball milling. And after a mixed acid purification, the impurity on the surface of the CNTs is completely removed,and a large number of oxygen-containing reactive groups are introduced; the most of CNTs can be embedded in the Cu matrix and the CNTs have a close bonding with the Cu matrix, forming the lamellar composite structure, then, ultrafine-grained composite powders can be obtained by hydrogen annealing treatment. Shortening and purification of the CNTs are both good for dispersion and bonding of CNTs in the Cu matrix, and the tensile strength and hardness of the composites after shortening and purification reaches the highest, and is 296MPa and 139.8HV respectively, compared to the matrix, up to 123.6% in tensile strength and 42.9% in hardness, attributed to the fine grain strengthening and load transferring.
Neutron irradiation effects on the mechanical properties of organic composite materials
International Nuclear Information System (INIS)
Egusa, S.; Kirk, M.A.; Birtcher, R.C.
1984-01-01
Neutron irradiations with low γ-ray flux in the Intense Pulsed Neutron Source were carried out on four kinds of cloth-filled organic composites (filler: E-glass or carbon fiber; matrix: epoxy or polyimide resin) and a unidirectional alumina fiber/epoxy composite. These composites were examined with regard to the mechanical properties at room temperature. Following irradiation at room temperature, the Young's (tensile) modulus of these composites remains practically unchanged up to a total neutron fluence of 5.0x10 18 n/cm 2 (1.4x10 18 n/cm 2 for E>0.1 MeV). The shear modulus and the ultimate strength, on the other hand, decrease significantly at this neutron fluence for the glass/epoxy and glass/polyimide composites, whereas for the other composites both properties do not degrade. This result is most likely ascribed to the radiation damage at fiber/matrix interface due to recoil particles produced by a 10 B(n,α) 7 Li reaction in the boron-containing E-glass fibers. Only for the E-glass fiber composites, in fact, the fracture propagation energy is appreciably increased by irradiation, while for the other composites the propagation energy is scarcely changed, thus confirming the significant contribution due to the 10 B reaction. As to the 5 K irradiation, degradation of the present composites was not observed up to a total neutron fluence of 1.0x10 18 n/cm 2 (7.0x10 17 n/cm 2 for E>0.1 MeV) when tested at room temperature. (orig.)
Longbiao, Li
2015-12-01
An analytical methodology has been developed to investigate the effect of fiber Poisson contraction on matrix multicracking evolution of fiber-reinforced ceramic-matrix composites (CMCs). The modified shear-lag model incorporated with the Coulomb friction law is adopted to solve the stress distribution in the interface slip region and intact region of the damaged composite. The critical matrix strain energy criterion which presupposes the existence of an ultimate or critical strain energy limit beyond which the matrix fails has been adopted to describe matrix multicracking of CMCs. As more energy is placed into the composite, matrix fractures and the interface debonding occurs to dissipate the extra energy. The interface debonded length under the process of matrix multicracking is obtained by treating the interface debonding as a particular crack propagation problem along the fiber/matrix interface. The effects of the interfacial frictional coefficient, fiber Poisson ratio, fiber volume fraction, interface debonded energy and cycle number on the interface debonding and matrix multicracking evolution have been analyzed. The theoretical results are compared with experimental data of unidirectional SiC/CAS, SiC/CAS-II and SiC/Borosilicate composites.
International Nuclear Information System (INIS)
Yaro, L.
1988-01-01
This paper reports on a new type of polyimide film with a unique chemical structure. Developed using proprietary technology, Upilex features outstanding properties over a wide range of temperatures, and offers the following advantages over previously available polyimide film: ultra-high heat resistance, excellent cryogenic properties, high tensile strength and modulus, excellent radiation resistance, excellent weather resistance (ultraviolet), superior dimensional stability, excellent chemical resistance, low water absorption, and low gas permeability
International Nuclear Information System (INIS)
Kim, Min Kyu; Kim, Dong Won; Moon, Soo Hyun; Shin, Dong-Wook; Oh, Tae Sik; Yoo, Ji Beom
2017-01-01
Graphical abstract: The SiO_2 hollow spheres and polyimide hybrid synthesized using one step process, simultaneous occurrence of decomposition and polymerization (SODP) is useful with a ultra-low dielectric constant and high thermal stability for flexible OLED. - Highlights: • We fabricated hybrid films of SHS/PI by using a one step process with SODP. • The film has ultralow dielectric constant (50 vol% at k = 1.67). • There is no collapse of SiO_2 hollow spheres in the PI matrix after bending test for 50,000 cycles. - Abstract: The fabrication of interlayer dielectrics (ILDs) in flexible organic light-emitting diodes (OLEDs) requires flexible materials with a low dielectric constant as well as materials with excellent electrical, thermal, and mechanical properties for optimal device performance. Hybrid films of SiO_2 hollow spheres (SHS)/polyimide (PI) were prepared using a one-step process, with simultaneous occurrence of decomposition (polystyrene, PS) and polymerization (PI) (SODP). No collapse of SiO_2 hollow spheres in PI was observed from 10 vol% to 60 vol% SHS in hybrid films. The dielectric constant of hybrid films was reduced from 3.45 to 1.67 and was saturated at above 50 vol% of SHS due to the maximum fill factor of SHS in the PI matrix. The thermal stability was excellent up to 500 °C due to the inherent thermal property of PI. After a bending test for 50,000 cycles at a bending radius of 1 mm, the SHS/PI hybrid films retained their dielectric constant and current density. These results indicate the hybrid film to be the most promising candidate for flexible ILDs with a low dielectric constant and high thermal stability for foldable OLEDs.
Polyimides containing amide and perfluoroisopropylidene connecting groups
Dezern, James F. (Inventor)
1993-01-01
New, thermooxidatively stable polyimides were prepared from the reaction of aromatic dianhydrides containing isopropylidene bridging groups with aromatic diamines containing amide connecting groups between the rings. Several of these polyimides were shown to be semi-crystalline as evidenced by wide angle x ray scattering and differential scanning calorimetry. Most of the polyimides form tough, flexible films with high tensile properties. These polyimide films exhibit enhanced solubility in organic solvents.
Microstructure of Matrix in UHTC Composites
Johnson, Sylvia; Stackpoole, Margaret; Gusman, Michael I.; Chavez-Garia Jose; Doxtad, Evan
2011-01-01
Approaches to controlling the microstructure of Ultra High Temperature Ceramics (UHTCs) are described.. One matrix material has been infiltrated into carbon weaves to make composite materials. The microstructure of these composites is described.
Rancourt, J. D.; Boggess, R. K.; Horning, L. S.; Taylor, L. T.
1987-01-01
Doping polyimides with cobalt ion causes the room temperature direct current electrical resistivity to decrease relative to the polymer alone, the reduction being most pronounced for the air-side of the cobalt modified polyimides. At a constant electrical field, resistivity for the volume, air-side and glass-side modes decreases yet further with an increase in temperature as expected for semiconductors and insulators. X-ray photoelectron spectroscopy indicates the air-side of the cobalt modified polyimides is predominantly Co3O4. The bulk resistivity of the air-side and activation energy of conduction for this surface are comparable to high purity sintered Co3O4. Charging characteristics at room temperature indicate a substantial polymer matrix contribution to both the glass-side and volume mode measurements but a negligible contribution to the air-side electrical properties. Volume electrical resistivity for similar additive levels is reduced by increasing the molecular flexibility of the host polymer.
Gas separation performance of 6FDA-based polyimides with different chemical structures
Qiu, Wulin
2013-10-01
This work reports the gas separation performance of several 6FDA-based polyimides with different chemical structures, to correlate chemical structure with gas transport properties with a special focus on CO2 and CH 4 transport and plasticization stability of the polyimides membranes relevant to natural gas purification. The consideration of the other gases (He, O2 and N2) provided additional insights regarding effects of backbone structure on detailed penetrant properties. The polyimides studied include 6FDA-DAM, 6FDA-mPDA, 6FDA-DABA, 6FDA-DAM:DABA (3:2), 6FDA-DAM:mPDA (3:2) and 6FDA-mPDA:DABA (3:2). Both pure and binary gas permeation were investigated. The packing density, which is tunable by adjusting monomer type and composition of the various samples, correlated with transport permeability and selectivity. The separation performance of the polyimides for various gas pairs were also plotted for comparison to the upper bound curves, and it was found that this family of materials shows attractive performance. The CO 2 plasticization responses for the un-cross-linked polyimides showed good plasticization resistance to CO2/CH4 mixed gas with 10% CO2; however, only the cross-linked polyimides showed good plasticization resistance under aggressive gas feed conditions (CO 2/CH4 mixed gas with 50% CO2 or pure CO 2). For future work, asymmetric hollow fibers and carbon molecular sieve membranes based on the most attractive members of the family will be considered. © 2013 Elsevier Ltd. All rights reserved.
Sulfur removal from fuel using zeolites/polyimide mixed matrix membrane adsorbents
International Nuclear Information System (INIS)
Lin, Ligang; Wang, Andong; Dong, Meimei; Zhang, Yuzhong; He, Benqiao; Li, Hong
2012-01-01
Graphical abstract: Membrane adsorption process is proposed for sulfur removal. Three-dimensional network structure is key to fulfill adsorption function of MMMs, which adsorption/desorption behavior is markedly related with binding force with sulfur molecules. Highlights: ► Membrane adsorption process is proposed for sulfur removal. ► Three-dimensional network structure of MMMs is key to fulfill adsorption function. ► Adsorption/desorption behavior is markedly related with binding force. - Abstract: A novel membrane adsorption process was proposed for the sulfur removal from fuels. The mixed matrix membranes (MMMs) adsorbents composed of polyimide (PI) and various Y zeolites were prepared. By the detailed characterization of FT-IR, morphology, thermal and mechanical properties of MMMs adsorbents, combining the adsorption and desorption behavior research, the process–structure–function relationship was discussed. Field-emission scanning electron microscope (FESEM) images show that the functional particles are incorporated into the three-dimensional network structure. MMMs adsorbents with 40% of zeolites content possess better physical properties, which was confirmed by mechanical strength and thermo stability analysis. Influence factors including post-treatment, content of incorporated zeolites, adsorption time, temperature, initial sulfur concentration as well as sulfur species on the adsorption performance of MMMs adsorbents have been evaluated. At 4 wt.% zeolites content, adsorption capacity for NaY/PI, AgY/PI and CeY/PI MMMs adsorbents come to 2.0, 7.5 and 7.9 mg S/g, respectively. And the regeneration results suggest that the corresponding spent membranes can recover about 98%, 90% and 70% of the desulfurization capacity, respectively. The distinct adsorption and desorption behavior of MMMs adsorbents with various functional zeolites was markedly related with their various binding force and binding mode with sulfur compounds.
4TH International Conference on High-Temperature Ceramic Matrix Composites
National Research Council Canada - National Science Library
2001-01-01
.... Topic to be covered include fibers, interfaces, interphases, non-oxide ceramic matrix composites, oxide/oxide ceramic matrix composites, coatings, and applications of high-temperature ceramic matrix...
Advanced Ceramic Matrix Composites with Multifunctional and Hybrid Structures
Singh, Mrityunjay; Morscher, Gregory N.
2004-01-01
Ceramic matrix composites are leading candidate materials for a number of applications in aeronautics, space, energy, and nuclear industries. Potential composite applications differ in their requirements for thickness. For example, many space applications such as "nozzle ramps" or "heat exchangers" require very thin (structures whereas turbine blades would require very thick parts (> or = 1 cm). Little is known about the effect of thickness on stress-strain behavior or the elevated temperature tensile properties controlled by oxidation diffusion. In this study, composites consisting of woven Hi-Nicalon (trademark) fibers a carbon interphase and CVI SiC matrix were fabricated with different numbers of plies and thicknesses. The effect of thickness on matrix crack formation, matrix crack growth and diffusion kinetics will be discussed. In another approach, hybrid fiber-lay up concepts have been utilized to "alloy" desirable properties of different fiber types for mechanical properties, thermal stress management, and oxidation resistance. Such an approach has potential for the C(sub I)-SiC and SiC(sub f)-SiC composite systems. CVI SiC matrix composites with different stacking sequences of woven C fiber (T300) layers and woven SiC fiber (Hi-Nicalon (trademark)) layers were fabricated. The results will be compared to standard C fiber reinforced CVI SiC matrix and Hi-Nicalon reinforced CVI SiC matrix composites. In addition, shear properties of these composites at different temperatures will also be presented. Other design and implementation issues will be discussed along with advantages and benefits of using these materials for various components in high temperature applications.
Amorphous metal matrix composite ribbons
International Nuclear Information System (INIS)
Barczy, P.; Szigeti, F.
1998-01-01
Composite ribbons with amorphous matrix and ceramic (SiC, WC, MoB) particles were produced by modified planar melt flow casting methods. Weldability, abrasive wear and wood sanding examinations were carried out in order to find optimal material and technology for elevated wear resistance and sanding durability. The correlation between structure and composite properties is discussed. (author)
Energy Technology Data Exchange (ETDEWEB)
Kim, Min Kyu [SKKU Advanced Institute of Nanotechnology (SAINT) and Center for Human Interface Nano Technology (HINT), Sungkyunkwan University, Suwon 440-746 (Korea, Republic of); Kim, Dong Won; Moon, Soo Hyun [School of Advanced Materials Science & Engineering, Sungkyunkwan University, Suwon 440-746 (Korea, Republic of); Shin, Dong-Wook [SKKU Advanced Institute of Nanotechnology (SAINT) and Center for Human Interface Nano Technology (HINT), Sungkyunkwan University, Suwon 440-746 (Korea, Republic of); College of Engineering, Mathematics and Physical Sciences, University of Exeter, Stocker Road, Exeter EX4 4QL (United Kingdom); Oh, Tae Sik [School of Mechanical and ICT Convergence Engineering, Sunmoon University, Asan 336-708 (Korea, Republic of); Yoo, Ji Beom, E-mail: jbyoo@skku.edu [SKKU Advanced Institute of Nanotechnology (SAINT) and Center for Human Interface Nano Technology (HINT), Sungkyunkwan University, Suwon 440-746 (Korea, Republic of); School of Advanced Materials Science & Engineering, Sungkyunkwan University, Suwon 440-746 (Korea, Republic of)
2017-03-15
Graphical abstract: The SiO{sub 2} hollow spheres and polyimide hybrid synthesized using one step process, simultaneous occurrence of decomposition and polymerization (SODP) is useful with a ultra-low dielectric constant and high thermal stability for flexible OLED. - Highlights: • We fabricated hybrid films of SHS/PI by using a one step process with SODP. • The film has ultralow dielectric constant (50 vol% at k = 1.67). • There is no collapse of SiO{sub 2} hollow spheres in the PI matrix after bending test for 50,000 cycles. - Abstract: The fabrication of interlayer dielectrics (ILDs) in flexible organic light-emitting diodes (OLEDs) requires flexible materials with a low dielectric constant as well as materials with excellent electrical, thermal, and mechanical properties for optimal device performance. Hybrid films of SiO{sub 2} hollow spheres (SHS)/polyimide (PI) were prepared using a one-step process, with simultaneous occurrence of decomposition (polystyrene, PS) and polymerization (PI) (SODP). No collapse of SiO{sub 2} hollow spheres in PI was observed from 10 vol% to 60 vol% SHS in hybrid films. The dielectric constant of hybrid films was reduced from 3.45 to 1.67 and was saturated at above 50 vol% of SHS due to the maximum fill factor of SHS in the PI matrix. The thermal stability was excellent up to 500 °C due to the inherent thermal property of PI. After a bending test for 50,000 cycles at a bending radius of 1 mm, the SHS/PI hybrid films retained their dielectric constant and current density. These results indicate the hybrid film to be the most promising candidate for flexible ILDs with a low dielectric constant and high thermal stability for foldable OLEDs.
Modelling of polypropylene fibre-matrix composites using finite element analysis
Directory of Open Access Journals (Sweden)
2009-01-01
Full Text Available Polypropylene (PP fibre-matrix composites previously prepared and studied experimentally were modelled using finite element analysis (FEA in this work. FEA confirmed that fibre content and composition controlled stress distribution in all-PP composites. The stress concentration at the fibre-matrix interface became greater with less fibre content. Variations in fibre composition were more significant in higher stress regions of the composites. When fibre modulus increased, the stress concentration at the fibres decreased and the shear stress at the fibre-matrix interface became more intense. The ratio between matrix modulus and fibre modulus was important, as was the interfacial stress in reducing premature interfacial failure and increasing mechanical properties. The model demonstrated that with low fibre concentration, there were insufficient fibres to distribute the applied stress. Under these conditions the matrix yielded when the applied stress reached the matrix yield stress, resulting in increased fibre axial stress. When the fibre content was high, there was matrix depletion and stress transfer was inefficient. The predictions of the FEA model were consistent with experimental and published data.
Modeling the Mechanical Behavior of Ceramic Matrix Composite Materials
Jordan, William
1998-01-01
Ceramic matrix composites are ceramic materials, such as SiC, that have been reinforced by high strength fibers, such as carbon. Designers are interested in using ceramic matrix composites because they have the capability of withstanding significant loads while at relatively high temperatures (in excess of 1,000 C). Ceramic matrix composites retain the ceramic materials ability to withstand high temperatures, but also possess a much greater ductility and toughness. Their high strength and medium toughness is what makes them of so much interest to the aerospace community. This work concentrated on two different tasks. The first task was to do an extensive literature search into the mechanical behavior of ceramic matrix composite materials. This report contains the results of this task. The second task was to use this understanding to help interpret the ceramic matrix composite mechanical test results that had already been obtained by NASA. Since the specific details of these test results are subject to the International Traffic in Arms Regulations (ITAR), they are reported in a separate document (Jordan, 1997).
Celsian Glass-Ceramic Matrix Composites
Bansal, Narottam P.; Dicarlo, James A.
1996-01-01
Glass-ceramic matrix reinforced fiber composite materials developed for use in low dielectric applications, such as radomes. Materials strong and tough, exhibit low dielectric properties, and endure high temperatures.
Titanium Matrix Composite Pressure Vessel, Phase II
National Aeronautics and Space Administration — For over 15 years, FMW Composite Systems has developed Metal Matrix Composite manufacturing methodologies for fabricating silicon-carbide-fiber-reinforced titanium...
Dual-nanoparticulate-reinforced aluminum matrix composite materials
International Nuclear Information System (INIS)
Kwon, Hansang; Cho, Seungchan; Kawasaki, Akira; Leparoux, Marc
2012-01-01
Aluminum (Al) matrix composite materials reinforced with carbon nanotubes (CNT) and silicon carbide nanoparticles (nano-SiC) were fabricated by mechanical ball milling, followed by hot-pressing. Nano-SiC was used as an active mixing agent for dispersing the CNTs in the Al powder. The hardness of the produced composites was dramatically increased, up to eight times higher than bulk pure Al, by increasing the amount of nano-SiC particles. A small quantity of aluminum carbide (Al 4 C 3 ) was observed by TEM analysis and quantified using x-ray diffraction. The composite with the highest hardness values contained some nanosized Al 4 C 3 . Along with the CNT and the nano-SiC, Al 4 C 3 also seemed to play a role in the enhanced hardness of the composites. The high energy milling process seems to lead to a homogeneous dispersion of the high aspect ratio CNTs, and of the nearly spherical nano-SiC particles in the Al matrix. This powder metallurgical approach could also be applied to other nanoreinforced composites, such as ceramics or complex matrix materials. (paper)
High flux polyethersulfone-polyimide blend hollow fiber membranes for gas separation
Kapantaidakis, G.; Koops, G.H.
2002-01-01
In this work, the preparation of gas separation hollow fibers based on polyethersulfone Sumikaexcel (PES) and polyimide Matrimid 5218 (PI) blends, for three different compositions (i.e. PES/PI: 80/20, 50/50 and 20/80 wt.%), is reported. The dry/wet spinning process has been applied to prepare
Reactive synthesis of NbAl3 matrix composites
International Nuclear Information System (INIS)
Lu, L.; Kim, Y.S.; Gokhale, A.B.; Abbaschian, R.
1990-01-01
NbAl 3 matrix composites were synthesized in-situ via reactive hot compaction (RHC) of elemental powders. It was found that the simultaneous application of pressure during synthesis was effective in attaining a near-theoretical density matrix at relatively low temperatures and pressures. Using this technique, two types of composites were produced: matrices containing a uniform dispersion of second phase particles (either Nb 3 Al or Nb 2 Al with an Nb core or Nb 2 Al) and matrices reinforced with coated or uncoated ductile Nb filaments. It was found that a limited amount of toughening is obtained using the first approach, while composites containing coated Nb filaments exhibited a significant increase in the ambient temperature fracture toughness. In this paper, various aspects of RHC processing of NbAl 3 matrix composites, the effect of initial stoichiometry and powder size on the microstructure, as well as the mechanical behavior of the composites are discussed
Metal Matrix Composites Reinforced by Nano-Particles—A Review
Directory of Open Access Journals (Sweden)
Riccardo Casati
2014-03-01
Full Text Available Metal matrix composites reinforced by nano-particles are very promising materials, suitable for a large number of applications. These composites consist of a metal matrix filled with nano-particles featuring physical and mechanical properties very different from those of the matrix. The nano-particles can improve the base material in terms of wear resistance, damping properties and mechanical strength. Different kinds of metals, predominantly Al, Mg and Cu, have been employed for the production of composites reinforced by nano-ceramic particles such as carbides, nitrides, oxides as well as carbon nanotubes. The main issue of concern for the synthesis of these materials consists in the low wettability of the reinforcement phase by the molten metal, which does not allow the synthesis by conventional casting methods. Several alternative routes have been presented in literature for the production of nano-composites. This work is aimed at reviewing the most important manufacturing techniques used for the synthesis of bulk metal matrix nanocomposites. Moreover, the strengthening mechanisms responsible for the improvement of mechanical properties of nano-reinforced metal matrix composites have been reviewed and the main potential applications of this new class of materials are envisaged.
Diffraction measurements of residual stress in titanium matrix composites
International Nuclear Information System (INIS)
James, M.R.; Bourke, M.A.; Goldstone, J.A.; Lawson, A.C.
1993-01-01
Metal matrix composites develop residual strains after consolidation due to the thermal expansion mismatch between the reinforcement fiber and the matrix. X-ray and neutron diffraction measured values for the longitudinal residual stress in the matrix of four titanium MMCs are reported. For thick composites (> 6 plies) the surface stress measured by x-ray diffraction matches that determined by neutron diffraction and therefore represents the stress in the bulk region consisting of the fibers and matrix. For thin sheet composites, the surface values are lower than in the interior and increase as the outer rows of fibers are approached. While a rationale for the behavior in the thin sheet has yet to be developed, accounting for composite thickness is important when using x-ray measured values to validate analytic and finite element calculations of the residual stress state
Thermosetting Polymer-Matrix Composites for Strucutral Repair Applications
Energy Technology Data Exchange (ETDEWEB)
Goertzen, William Kirby [Iowa State Univ., Ames, IA (United States)
2007-12-01
Several classes of thermosetting polymer matrix composites were evaluated for use in structural repair applications. Initial work involved the characterization and evaluation of woven carbon fiber/epoxy matrix composites for structural pipeline repair. Cyanate ester resins were evaluated as a replacement for epoxy in composites for high-temperature pipe repair applications, and as the basis for adhesives for resin infusion repair of high-temperature composite materials. Carbon fiber/cyanate ester matrix composites and fumed silica/cyanate ester nanocomposites were evaluated for their thermal, mechanical, viscoelastic, and rheological properties as they relate to their structure, chemistry, and processing characteristics. The bisphenol E cyanate ester under investigation possesses a high glass transition temperature, excellent mechanical properties, and unique ambient temperature processability. The incorporate of fumed silica served to enhance the mechanical and rheological properties of the polymer and reduce thermal expansion without sacrificing glass transition or drastically altering curing kinetics. Characterization of the composites included dynamic mechanical analysis, thermomechanical analysis, differential scanning calorimetry, thermogravimetric analysis, rheological and rheokinetic evaluation, and transmission electron microscopy.
A Matrix Splitting Method for Composite Function Minimization
Yuan, Ganzhao
2016-12-07
Composite function minimization captures a wide spectrum of applications in both computer vision and machine learning. It includes bound constrained optimization and cardinality regularized optimization as special cases. This paper proposes and analyzes a new Matrix Splitting Method (MSM) for minimizing composite functions. It can be viewed as a generalization of the classical Gauss-Seidel method and the Successive Over-Relaxation method for solving linear systems in the literature. Incorporating a new Gaussian elimination procedure, the matrix splitting method achieves state-of-the-art performance. For convex problems, we establish the global convergence, convergence rate, and iteration complexity of MSM, while for non-convex problems, we prove its global convergence. Finally, we validate the performance of our matrix splitting method on two particular applications: nonnegative matrix factorization and cardinality regularized sparse coding. Extensive experiments show that our method outperforms existing composite function minimization techniques in term of both efficiency and efficacy.
A Matrix Splitting Method for Composite Function Minimization
Yuan, Ganzhao; Zheng, Wei-Shi; Ghanem, Bernard
2016-01-01
Composite function minimization captures a wide spectrum of applications in both computer vision and machine learning. It includes bound constrained optimization and cardinality regularized optimization as special cases. This paper proposes and analyzes a new Matrix Splitting Method (MSM) for minimizing composite functions. It can be viewed as a generalization of the classical Gauss-Seidel method and the Successive Over-Relaxation method for solving linear systems in the literature. Incorporating a new Gaussian elimination procedure, the matrix splitting method achieves state-of-the-art performance. For convex problems, we establish the global convergence, convergence rate, and iteration complexity of MSM, while for non-convex problems, we prove its global convergence. Finally, we validate the performance of our matrix splitting method on two particular applications: nonnegative matrix factorization and cardinality regularized sparse coding. Extensive experiments show that our method outperforms existing composite function minimization techniques in term of both efficiency and efficacy.
Microstructure, Friction and Wear of Aluminum Matrix Composites
Florea, R. M.
2018-06-01
MMCs are made by dispersing a reinforcing material into a metal matrix. They are prepared by casting, although several technical challenges exist with casting technology. Achieving a homogeneous distribution of reinforcement within the matrix is one such challenge, and this affects directly on the properties and quality of composite. The aluminum alloy composite materials consist of high strength, high stiffness, more thermal stability, more corrosion and wear resistance, and more fatigue life. Aluminum alloy materials found to be the best alternative with its unique capacity of designing the materials to give required properties. In this work a composite is developed by adding silicon carbide in Aluminum metal matrix by mass ratio 5%, 10% and 15%. Mechanical tests such as hardness test and microstructure test are conducted.
Area-selective atomic layer deposition of platinum using photosensitive polyimide.
Vervuurt, René H J; Sharma, Akhil; Jiao, Yuqing; Kessels, Wilhelmus Erwin M M; Bol, Ageeth A
2016-10-07
Area-selective atomic layer deposition (AS-ALD) of platinum (Pt) was studied using photosensitive polyimide as a masking layer. The polyimide films were prepared by spin-coating and patterned using photolithography. AS-ALD of Pt using poly(methyl-methacrylate) (PMMA) masking layers was used as a reference. The results show that polyimide has excellent selectivity towards the Pt deposition, after 1000 ALD cycles less than a monolayer of Pt is deposited on the polyimide surface. The polyimide film could easily be removed after ALD using a hydrogen plasma, due to a combination of weakening of the polyimide resist during Pt ALD and the catalytic activity of Pt traces on the polyimide surface. Compared to PMMA for AS-ALD of Pt, polyimide has better temperature stability. This resulted in an improved uniformity of the Pt deposits and superior definition of the Pt patterns. In addition, due to the absence of reflow contamination using polyimide the nucleation phase during Pt ALD is drastically shortened. Pt patterns down to 3.5 μm were created with polyimide, a factor of ten smaller than what is possible using PMMA, at the typical Pt ALD processing temperature of 300 °C. Initial experiments indicate that after further optimization of the polyimide process Pt features down to 100 nm should be possible, which makes AS-ALD of Pt using photosensitive polyimide a promising candidate for patterning at the nanoscale.
Solidification processing of monotectic alloy matrix composites
Frier, Nancy L.; Shiohara, Yuh; Russell, Kenneth C.
1989-01-01
Directionally solidified aluminum-indium alloys of the monotectic composition were found to form an in situ rod composite which obeys a lambda exp 2 R = constant relation. The experimental data shows good agreement with previously reported results. A theoretical boundary between cellular and dendritic growth conditions was derived and compared with experiments. The unique wetting characteristics of the monotectic alloys can be utilized to tailor the interface structure in metal matrix composites. Metal matrix composites with monotectic and hypermonotectic Al-In matrices were made by pressure infiltration, remelted and directionally solidified to observe the wetting characteristics of the alloys as well as the effect on structure of solidification in the constrained field of the fiber interstices. Models for monotectic growth are modified to take into account solidification in these constrained fields.
Fracture Toughness of Carbon Nanotube-Reinforced Metal- and Ceramic-Matrix Composites
International Nuclear Information System (INIS)
Chen, Y.L.; Liu, B.; Hwang, K.C.; Chen, Y.L.; Huang, Y.
2011-01-01
Hierarchical analysis of the fracture toughness enhancement of carbon nanotube- (CNT-) reinforced hard matrix composites is carried out on the basis of shear-lag theory and fracture mechanics. It is found that stronger CNT/matrix interfaces cannot definitely lead to the better fracture toughness of these composites, and the optimal interfacial chemical bond density is that making the failure mode just in the transition from CNT pull-out to CNT break. For hard matrix composites, the fracture toughness of composites with weak interfaces can be improved effectively by increasing the CNT length. However, for soft matrix composite, the fracture toughness improvement due to the reinforcing CNTs quickly becomes saturated with an increase in CNT length. The proposed theoretical model is also applicable to short fiber-reinforced composites.
Strength and fracture behavior of aluminide matrix composites with ceramic fibers
Energy Technology Data Exchange (ETDEWEB)
Inoue, M.; Suganuma, K.; Niihara, K.
1999-07-01
This paper investigates the fracture behavior of FeAl and Ni{sub 3}Al matrix composites with ceramic continuous fibers 8.5--10 {micro}m in diameter. When stress is applied to these composites, multiple-fracture of fibers predominantly occurs before matrix cracking, because the load carried by the fibers reaches their fracture strength. Fragments which remain longer than the critical length can provide significant strengthening through load bearing even though fiber breaking has occurred. The ultimate fracture strength of the composites also depends on stress relaxation by plastic deformation of the matrix at a crack tip in the multiple-fractured fibers. Ductilizing of the matrix by B doping improves the ultimate strength at ambient temperatures in both composites. However, their mechanical properties at elevated temperatures are quite different. In the case of Ni{sub 3}Al matrix composites, embrittlement of the matrix is undesirable for high strength and reliability at 873--973 K.
Review of Polyimides Used in the Manufacturing of Micro Systems
Wilson, William C.; Atkinson, Gary M.
2007-01-01
Since their invention, polyimides have found numerous uses in MicroElectroMechanical Systems (MEMS) technology. Polyimides can act as photoresist, sacrificial layers, structural layers, and even as a replacement for silicon as the substrate during MEMS fabrication. They enable fabrication of both low and high aspect ratio devices. Polyimides have been used to fabricate expendable molds and reusable flexible molds. Development of a variety of devices that employ polyimides for sensor applications has occurred. Micro-robotic actuator applications include hinges, thermal actuators and residual stress actuators. Currently, polyimides are being used to create new sensors and devices for aerospace applications. This paper presents a review of some of the many uses of polyimides in the development of MEMS devices, including a new polyimide based MEMS fabrication process.
Fibre-matrix bond strength studies of glass, ceramic, and metal matrix composites
Grande, D. H.; Mandell, J. F.; Hong, K. C. C.
1988-01-01
An indentation test technique for compressively loading the ends of individual fibers to produce debonding has been applied to metal, glass, and glass-ceramic matrix composites; bond strength values at debond initiation are calculated using a finite-element model. Results are correlated with composite longitudinal and interlaminar shear behavior for carbon and Nicalon fiber-reinforced glasses and glass-ceramics including the effects of matrix modifications, processing conditions, and high-temperature oxidation embrittlement. The data indicate that significant bonding to improve off-axis and shear properties can be tolerated before the longitudinal behavior becomes brittle. Residual stress and other mechanical bonding effects are important, but improved analyses and multiaxial interfacial failure criteria are needed to adequately interpret bond strength data in terms of composite performance.
Fatigue and frictional heating in ceramic matrix composites
DEFF Research Database (Denmark)
Jacobsen, T.K.; Sørensen, B.F.; Brøndsted, P.
1997-01-01
This paper describes an experimental technique for monitoring the damage evolution in ceramic matrix composites during cyclic testing. The damage is related to heat dissipation, which may be measured as radiated heat from the surface of the test specimen. In the present experimental set-up an iso......This paper describes an experimental technique for monitoring the damage evolution in ceramic matrix composites during cyclic testing. The damage is related to heat dissipation, which may be measured as radiated heat from the surface of the test specimen. In the present experimental set...... with a high spatial and temperature resolution and changes in the heat dissipation can be measured almost instantaneously. The technique has been tested on uni-directional ceramic matrix composites. Experimental results are shown and the possibilities and the limitations of the technique are discussed....
Preparation of magnesium metal matrix composites by powder metallurgy process
Satish, J.; Satish, K. G., Dr.
2018-02-01
Magnesium is the lightest metal used as the source for constructional alloys. Today Magnesium based metal matrix composites are widely used in aerospace, structural, oceanic and automobile applications for its light weight, low density(two thirds that of aluminium), good high temperature mechanical properties and good to excellent corrosion resistance. The reason of designing metal matrix composite is to put in the attractive attributes of metals and ceramics to the base metal. In this study magnesium metal matrix hybrid composite are developed by reinforcing pure magnesium with silicon carbide (SiC) and aluminium oxide by method of powder metallurgy. This method is less expensive and very efficient. The Hardness test was performed on the specimens prepared by powder metallurgy method. The results revealed that the micro hardness of composites was increased with the addition of silicon carbide and alumina particles in magnesium metal matrix composites.
Fracture Toughness of Carbon Nanotube-Reinforced Metal- and Ceramic-Matrix Composites
Directory of Open Access Journals (Sweden)
Y. L. Chen
2011-01-01
Full Text Available Hierarchical analysis of the fracture toughness enhancement of carbon nanotube- (CNT- reinforced hard matrix composites is carried out on the basis of shear-lag theory and facture mechanics. It is found that stronger CNT/matrix interfaces cannot definitely lead to the better fracture toughness of these composites, and the optimal interfacial chemical bond density is that making the failure mode just in the transition from CNT pull-out to CNT break. For hard matrix composites, the fracture toughness of composites with weak interfaces can be improved effectively by increasing the CNT length. However, for soft matrix composite, the fracture toughness improvement due to the reinforcing CNTs quickly becomes saturated with an increase in CNT length. The proposed theoretical model is also applicable to short fiber-reinforced composites.
Solventless LARC-160 Polyimide Matrix Resin. [applied for use in aerospace engineering
Stclair, T. L.; Jewell, R. A.
1978-01-01
The addition polyimide, LARC-160, which was originally synthesized from low cost liquid monomers as a laminating resin in ethanol, was prepared as a solventless, high viscosity, neat liquid resin. The resin was processed by hot-melt coating techniques into graphite prepreg with excellent tack and drape. Comparable data on graphite reinforced laminates made from solvent-coated and various hot-melt coated prepreg were generated. LARC-160, because of its liquid nature, can be easily autoclave processed to produce low void laminates. Liquid chromatographic fingerprints indicate good reaction control on resin scale ups. Minor changes in monomer ratios were also made to improve the thermal aging performance of graphite laminates.
Matrix-reinforcement reactivity in P/M titanium matrix composites
International Nuclear Information System (INIS)
Amigo, V.; Romero, F.; Salvador, M. D.; Busquets, D.
2007-01-01
The high reactivity of titanium and the facility of the same one to form intermetallics makes difficult obtaining composites with this material and brings the need in any case of covering the principal fibres used as reinforcement. To obtain composites of titanium reinforced with ceramic particles ins proposed in this paper, for this reason it turns out to be fundamental to evaluate the reactivity between the matrix and reinforcement. Both titanium nitride and carbide (TiN and TiC) are investigated as materials of low reactivity whereas titanium silicide (TiSi 2 ) is also studied as materials of major reactivity, already stated by the scientific community. This reactivity will be analysed by means of scanning electron microscopy (SEM) there being obtained distribution maps of the elements that allow to establish the possible influence of the sintering temperature and time. Hereby the matrix-reinforcement interactions are optimized to obtain suitable mechanical properties. (Author) 39 refs
Mechanisms of de cohesion in cutting aluminium matrix composites
International Nuclear Information System (INIS)
Cichosz, Piotr; Karolczak, Pawel; Kuzinovski, Mikolaj
2008-01-01
In this paper properties and applications of aluminium matrix composites are presented with a composite reinforced with saffil fibres selected for topical study. Behavior of matrix and reinforcement during machining with a cutting tool is analyzed. The paper presents an explosive quick-stop device designed to obtain undisturbed machined surface for examination. Meso hardness measurements of deformed structure, resultant chips and built-up-edge were carried out. Scanning micrographs of machined surface are presented with morphology and types of chips analysed. Values of the fibrousness angle ψ and thickening index k h of chip are evaluated. The research performed has enabled the authors to define mechanisms of e cohesion during cutting aluminium matrix composites. The results received for composite material are compared with those pertinent to aluminum alloys.
Thermal conductivity of microPCMs-filled epoxy matrix composites
Su, J.F.; Wang, X.Y; Huang, Z.; Zhao, Y.H.; Yuan, X.Y.
2011-01-01
Microencapsulated phase change materials (microPCMs) have been widely applied in solid matrix as thermal-storage or temperature-controlling functional composites. The thermal conductivity of these microPCMs/matrix composites is an important property need to be considered. In this study, a series of microPCMs have been fabricated using the in situ polymerization with various core/shell ratio and average diameter; the thermal conductivity of microPCMs/epoxy composites were investigated in detai...
Alston, William B.
1986-01-01
PRM (polymerization of monomeric reactants) methodology was used to prepare thirty different polyimide oligomeric resins. Monomeric composition as well as chain length between sites of crosslinks were varied to examine their effects on glass transition temperature (Tg) of the cured/postcured resins. An almost linear correlation of Tg versus molecular distance between the crosslinks was observed. An attempt was made to correlate Tg with initial mechanical properties (flexural strength and interlaminar shear strength) of unidirectional graphite fiber composites prepared with these resins. However, the scatter in mechanical strength data prevented obtaining as clear a correlation as was observed for the structural modification/crosslink distance versus Tg. Instead, only a range of composite mechanical properties was obtained at the test temperatures studied (room temperature, 288 and 316 C). Perhaps more importantly, what did become apparent during the attempted correlation study was: (1) that PMR methodology could be used to prepare composites from resins that contain a wide variety of monomer modifications, and (2) that these composites almost invariably provided satisfactory initial mechanical properties as long as the resins selected were melt processable.
Cavitation instabilities between fibres in a metal matrix composite
DEFF Research Database (Denmark)
Tvergaard, Viggo
2016-01-01
induced by bonding to the ceramics that only show elastic deformation. In an MMC the stress state in the metal matrix is highly non-uniform, varying between regions where shear stresses are dominant and regions where hydrostatic tension is strong. An Al–SiC whisker composite with a periodic pattern......Short fibre reinforced metal matrix composites (MMC) are studied here to investigate the possibility that a cavitation instability can develop in the metal matrix. The high stress levels needed for a cavitation instability may occur in metal–ceramic systems due to the constraint on plastic flow...... of transversely staggered fibres is here modelled by using an axisymmetric cell model analysis. First the critical stress level is determined for a cavitation instability in an infinite solid made of the Al matrix material. By studying composites with different distributions and aspect ratios of the fibres...
Piezoelectric ceramic-reinforced metal matrix composites
2004-01-01
Composite materials comprising piezoelectric ceramic particulates dispersed in a metal matrix are capable of vibration damping. When the piezoelectric ceramic particulates are subjected to strain, such as the strain experienced during vibration of the material, they generate an electrical voltage that is converted into Joule heat in the surrounding metal matrix, thereby dissipating the vibrational energy. The piezoelectric ceramic particulates may also act as reinforcements to improve the mec...
Compositional, structural and optical changes of polyimide irradiated by heavy ions
Czech Academy of Sciences Publication Activity Database
Mikšová, Romana; Macková, Anna; Cutroneo, Mariapompea; Slepička, P.; Matoušek, J.
2016-01-01
Roč. 48, č. 7 (2016), s. 566-569 ISSN 0142-2421. [16th European Conference on Applications of Surface and Interface Analysis (ECASIA). Granada, 28.09.2015-01.10.2015] R&D Projects: GA MŠk(CZ) LM2011019; GA ČR GA15-01602S Institutional support: RVO:61389005 Keywords : polyimide * polymer degradation * swift heavy-ion irradiation * surface morphology Subject RIV: BG - Nuclear, Atomic and Molecular Physics, Colliders Impact factor: 1.132, year: 2016
Bulk metallic glass matrix composite for good biocompatibility
International Nuclear Information System (INIS)
Hadjoub, F; Metiri, W; Doghmane, A; Hadjoub, Z
2012-01-01
Reinforcement volume fraction effects on acoustical parameters of Zr 41.2 Ti 13.8 Cu 12.5 Ni 10 Be 22.5 matrix composites reinforced by Mg, Ag and Cd metals have been studied via a simulation program based on acoustic microscopy technique. Moreover, acoustical parameters of human bone were compared to those of BMGs in both monolithic and reinforced case. It was found that elastic behavior of BMGs matrix composites in high reinforcement volume fraction is similar of that of human bone. This behavior leads to high biocompatibility and good transfer of stress between composite material and human system.
Fabrication of metal matrix composites by powder metallurgy: A review
Manohar, Guttikonda; Dey, Abhijit; Pandey, K. M.; Maity, S. R.
2018-04-01
Now a day's metal matrix components are used in may industries and it finds the applications in many fields so, to make it as better performable materials. So, the need to increase the mechanical properties of the composites is there. As seen from previous studies major problem faced by the MMC's are wetting, interface bonding between reinforcement and matrix material while they are prepared by conventional methods like stir casting, squeeze casting and other techniques which uses liquid molten metals. So many researchers adopt PM to eliminate these defects and to increase the mechanical properties of the composites. Powder metallurgy is one of the better ways to prepare composites and Nano composites. And the major problem faced by the conventional methods are uniform distribution of the reinforcement particles in the matrix alloy, many researchers tried to homogeneously dispersion of reinforcements in matrix but they find it difficult through conventional methods, among all they find ultrasonic dispersion is efficient. This review article is mainly concentrated on importance of powder metallurgy in homogeneous distribution of reinforcement in matrix by ball milling or mechanical milling and how powder metallurgy improves the mechanical properties of the composites.
International Nuclear Information System (INIS)
Pardo, A.; Merino, M.C.; Merino, S.; Viejo, F.; Carboneras, M.; Arrabal, R.
2005-01-01
The influence of silicon carbide (SiCp) proportion and matrix composition on four aluminium metal matrix composites (A360/SiC/10p, A360/SiC/20p, A380/SiC/10p, A380/SiC/20p) immersed in 1-3.5 wt% NaCl at 22 deg C was investigated by potentiodynamic polarization. The kinetics of the corrosion process was studied on the basis of gravimetric measurements. The nature of corrosion products was analysed by scanning electron microscopy (SEM) and low angle X-ray diffraction (XRD). The corrosion damage in Al/SiCp composites was caused by pitting attack and by nucleation and growth of Al 2 O 3 . 3H 2 O on the material surface. The main attack nucleation sites were the interface region between the matrix and the reinforcement particles. The corrosion process was influenced more by the concentration of alloy elements in the matrix than by the proportion of SiCp reinforcement and saline concentration
Energy Technology Data Exchange (ETDEWEB)
Pardo, A. [Departamento de Ciencia de Materiales, Facultad de Quimica, Universidad Complutense, 28040 Madrid (Spain)]. E-mail: anpardo@quim.ucm.es; Merino, M.C. [Departamento de Ciencia de Materiales, Facultad de Quimica, Universidad Complutense, 28040 Madrid (Spain); Merino, S. [Departamento de Tecnologia Industrial, Universidad Alfonso X El Sabio, 28691, Villanueva de la Canada, Madrid (Spain); Viejo, F. [Departamento de Ciencia de Materiales, Facultad de Quimica, Universidad Complutense, 28040 Madrid (Spain); Carboneras, M. [Departamento de Ciencia de Materiales, Facultad de Quimica, Universidad Complutense, 28040 Madrid (Spain); Arrabal, R. [Departamento de Ciencia de Materiales, Facultad de Quimica, Universidad Complutense, 28040 Madrid (Spain)
2005-07-01
The influence of silicon carbide (SiCp) proportion and matrix composition on four aluminium metal matrix composites (A360/SiC/10p, A360/SiC/20p, A380/SiC/10p, A380/SiC/20p) immersed in 1-3.5 wt% NaCl at 22 deg C was investigated by potentiodynamic polarization. The kinetics of the corrosion process was studied on the basis of gravimetric measurements. The nature of corrosion products was analysed by scanning electron microscopy (SEM) and low angle X-ray diffraction (XRD). The corrosion damage in Al/SiCp composites was caused by pitting attack and by nucleation and growth of Al{sub 2}O{sub 3} . 3H{sub 2}O on the material surface. The main attack nucleation sites were the interface region between the matrix and the reinforcement particles. The corrosion process was influenced more by the concentration of alloy elements in the matrix than by the proportion of SiCp reinforcement and saline concentration.
Mechanical and corrosion behaviors of developed copper-based metal matrix composites
Singh, Manvandra Kumar; Gautam, Rakesh Kumar; Prakash, Rajiv; Ji, Gopal
2018-03-01
This work investigates mechanical properties and corrosion resistances of cast copper-tungsten carbide (WC) metal matrix composites (MMCs). Copper matrix composites have been developed by stir casting technique. Different sizes of micro and nano particles of WC particles are utilized as reinforcement to prepare two copper-based composites, however, nano size of WC particles are prepared by high-energy ball milling. XRD (X-rays diffraction) characterize the materials for involvement of different phases. The mechanical behavior of composites has been studied by Vickers hardness test and compression test; while the corrosion behavior of developed composites is investigated by electrochemical impedance spectroscopy in 0.5 M H2SO4 solutions. The results show that hardness, compressive strength and corrosion resistance of copper matrix composites are very high in comparison to that of copper matrix, which attributed to the microstructural changes occurred during composite formation. SEM (Scanning electron microscopy) reveals the morphology of the corroded surfaces.
Ultra high tip speed (670.6 m/sec) fan stage with composite rotor: Aerodynamic and mechanical design
Halle, J. E.; Burger, G. D.; Dundas, R. E.
1977-01-01
A highly loaded, single-stage compressor having a tip speed of 670.6 m/sec was designed for the purpose of investigating very high tip speeds and high aerodynamic loadings to obtain high stage pressure ratios at acceptable levels of efficiency. The design pressure ratio is 2.8 at an adiabatic efficiency of 84.4%. Corrected design flow is 83.4 kg/sec; corrected design speed is 15,200 rpm; and rotor inlet tip diameter is 0.853 m. The rotor uses multiple-circular-arc airfoils from 0 to 15% span, precompression airfoils assuming single, strong oblique shocks from 21 to 43% span, and precompression airfoils assuming multiple oblique shocks from 52% span to the tip. Because of the high tip speeds, the rotor blades are designed to be fabricated of composite materials. Two composite materials were investigated: Courtaulds HTS graphite fiber in a Kerimid 601 polyimide matrix and the same fibers in a PMR polyimide matrix. In addition to providing a description of the aerodynamic and mechanical design of the 670.0 m/sec fan, discussion is presented of the results of structural tests of blades fabricated with both types of matrices.
Transverse thermal expansion of carbon fiber/epoxy matrix composites
Helmer, J. F.; Diefendorf, R. J.
1983-01-01
Thermal expansion coefficients and moduli of elasticity have been determined experimentally for a series of epoxy-matrix composites reinforced with carbon and Kevlar fibers. It is found that in the transverse direction the difference between the properties of the fiber and the matrix is not as pronounced as in the longitudinal direction, where the composite properties are fiber-dominated. Therefore, the pattern of fiber packing tends to affect transverse composite properties. The transverse properties of the composites tested are examined from the standpoint of the concept of homogeneity defined as the variation of packing (or lack thereof) throughout a sample.
High-throughput anisotropic plasma etching of polyimide for MEMS
International Nuclear Information System (INIS)
Bliznetsov, Vladimir; Manickam, Anbumalar; Ranganathan, Nagarajan; Chen, Junwei
2011-01-01
This note describes a new high-throughput process of polyimide etching for the fabrication of MEMS devices with an organic sacrificial layer approach. Using dual frequency superimposed capacitively coupled plasma we achieved a vertical profile of polyimide with an etching rate as high as 3.5 µm min −1 . After the fabrication of vertical structures in a polyimide material, additional steps were performed to fabricate structural elements of MEMS by deposition of a SiO 2 layer and performing release etching of polyimide. (technical note)
Sakhavand, Navid; Shahsavari, Rouzbeh
2015-03-16
Many natural and biomimetic platelet-matrix composites--such as nacre, silk, and clay-polymer-exhibit a remarkable balance of strength, toughness and/or stiffness, which call for a universal measure to quantify this outstanding feature given the structure and material characteristics of the constituents. Analogously, there is an urgent need to quantify the mechanics of emerging electronic and photonic systems such as stacked heterostructures. Here we report the development of a unified framework to construct universal composition-structure-property diagrams that decode the interplay between various geometries and inherent material features in both platelet-matrix composites and stacked heterostructures. We study the effects of elastic and elastic-perfectly plastic matrices, overlap offset ratio and the competing mechanisms of platelet versus matrix failures. Validated by several 3D-printed specimens and a wide range of natural and synthetic materials across scales, the proposed universally valid diagrams have important implications for science-based engineering of numerous platelet-matrix composites and stacked heterostructures.
International Nuclear Information System (INIS)
Kong, C.Y.; Soar, R.C.
2005-01-01
Ultrasonic consolidation (UC) has been used to embed thermally sensitive and damage intolerant fibres within aluminium matrix structures using high frequency, low amplitude, mechanical vibrations. The UC process can induce plastic flow in the metal foils being bonded, to allow the embedding of fibres at typically 25% of the melting temperature of the base metal and at a fraction of the clamping force when compared to fusion processes. To date, the UC process has successfully embedded Sigma silicon carbide (SiC) fibres, shape memory alloy wires and optical fibres, which are presented in this paper. The eventual aim of this research is targeted at the fabrication of adaptive composite structures having the ability to measure external stimuli and respond by adapting their structure accordingly, through the action of embedded active and passive functional fibres within a freeform fabricated metal-matrix structure. This paper presents the fundamental studies of this research to identify embedding methods and working range for the fabrication of adaptive composite structures. The methods considered have produced embedded fibre specimens in which large amounts of plastic flow have been observed, within the matrix, as it is deformed around the fibres, resulting in fully consolidated specimens without damage to the fibres. The microscopic observation techniques and macroscopic functionality tests confirms that the UC process could be applied to the fabrication of metal-matrix composites and adaptive composites, where fusion techniques are not feasible and where a 'cold' process is necessary
Ceramic matrix composites -- Advanced high-temperature structural materials
International Nuclear Information System (INIS)
Lowden, R.A.; Ferber, M.K.; DiPietro, S.G.
1995-01-01
This symposium on Ceramic Matrix Composites: Advanced High-Temperature Structural Materials was held at the 1994 MRS Fall Meeting in Boston, Massachusetts on November 28--December 2. The symposium was sponsored by the Department of Energy's Office of Industrial Technology's Continuous Fiber Ceramic Composites Program, the Air Force Office of Scientific Research, and NASA Lewis Research Center. Among the competing materials for advanced, high-temperature applications, ceramic matrix composites are leading candidates. The symposium was organized such that papers concerning constituents--fibers and matrices--were presented first, followed by composite processing, modeling of mechanical behavior, and thermomechanical testing. More stable reinforcements are necessary to enhance the performance and life of fiber-reinforced ceramic composites, and to ensure final acceptance of these materials for high-temperature applications. Encouraging results in the areas of polymer-derived SiC fibers and single crystal oxide filaments were given, suggesting composites with improved thermomechanical properties and stability will be realized in the near future. The significance of the fiber-matrix interface in the design and performance of these materials is evident. Numerous mechanical models to relate interface properties to composite behavior, and interpret test methods and data, were enthusiastically discussed. One issue of great concern for any advanced material for use in extreme environments is stability. This theme arose frequently throughout the symposium and was the topic of focus on the final day. Fifty nine papers have been processed separately for inclusion on the data base
Acoustic emission as a screening tool for ceramic matrix composites
Ojard, Greg; Goberman, Dan; Holowczak, John
2017-02-01
Ceramic matrix composites are composite materials with ceramic fibers in a high temperature matrix of ceramic or glass-ceramic. This emerging class of materials is viewed as enabling for efficiency improvements in many energy conversion systems. The key controlling property of ceramic matrix composites is a relatively weak interface between the matrix and the fiber that aids crack deflection and fiber pullout resulting in greatly increased toughness over monolithic ceramics. United Technologies Research Center has been investigating glass-ceramic composite systems as a tool to understand processing effects on material performance related to the performance of the weak interface. Changes in the interface have been shown to affect the mechanical performance observed in flexural testing and subsequent microstructural investigations have confirmed the performance (or lack thereof) of the interface coating. Recently, the addition of acoustic emission testing during flexural testing has aided the understanding of the characteristics of the interface and its performance. The acoustic emission onset stress changes with strength and toughness and this could be a quality tool in screening the material before further development and use. The results of testing and analysis will be shown and additional material from other ceramic matrix composite systems may be included to show trends.
Standard Guide for Testing Polymer Matrix Composite Materials
American Society for Testing and Materials. Philadelphia
2011-01-01
1.1 This guide summarizes the application of ASTM standard test methods (and other supporting standards) to continuous-fiber reinforced polymer matrix composite materials. The most commonly used or most applicable ASTM standards are included, emphasizing use of standards of Committee D30 on Composite Materials. 1.2 This guide does not cover all possible standards that could apply to polymer matrix composites and restricts discussion to the documented scope. Commonly used but non-standard industry extensions of test method scopes, such as application of static test methods to fatigue testing, are not discussed. A more complete summary of general composite testing standards, including non-ASTM test methods, is included in the Composite Materials Handbook (MIL-HDBK-17). Additional specific recommendations for testing textile (fabric, braided) composites are contained in Guide D6856. 1.3 This guide does not specify a system of measurement; the systems specified within each of the referenced standards shall appl...
Surface interaction of polyimide with oxygen ECR plasma
International Nuclear Information System (INIS)
Naddaf, M.; Balasubramanian, C.; Alegaonkar, P.S.; Bhoraskar, V.N.; Mandle, A.B.; Ganeshan, V.; Bhoraskar, S.V.
2004-01-01
Polyimide (Kapton-H), was subjected to atomic oxygen from an electron cyclotron resonance plasma. An optical emission spectrometer was used to characterize the atomic oxygen produced in the reactor chamber. The energy of the ions was measured using a retarding field analyzer, placed near the substrate. The density of atomic oxygen in the plasma was estimated using a nickel catalytic probe. The surface wettability of the polyimide samples monitored by contact angle measurements showed considerable improvement when treated with plasma. X-ray photoelectron spectroscopy and Fourier transform infrared spectroscopic studies showed that the atomic oxygen in the plasma is the main specie affecting the surface chemistry and adhesion properties of polyimide. The improvement in the surface wettability is attributed to the high degree of cross-linking and large concentration of polar groups generated in the surface region of polyimide, after plasma treatment. The changes in the surface region of polyimide were observed by atomic force microscopic analysis
Surface interaction of polyimide with oxygen ECR plasma
Naddaf, M.; Balasubramanian, C.; Alegaonkar, P. S.; Bhoraskar, V. N.; Mandle, A. B.; Ganeshan, V.; Bhoraskar, S. V.
2004-07-01
Polyimide (Kapton-H), was subjected to atomic oxygen from an electron cyclotron resonance plasma. An optical emission spectrometer was used to characterize the atomic oxygen produced in the reactor chamber. The energy of the ions was measured using a retarding field analyzer, placed near the substrate. The density of atomic oxygen in the plasma was estimated using a nickel catalytic probe. The surface wettability of the polyimide samples monitored by contact angle measurements showed considerable improvement when treated with plasma. X-ray photoelectron spectroscopy and Fourier transform infrared spectroscopic studies showed that the atomic oxygen in the plasma is the main specie affecting the surface chemistry and adhesion properties of polyimide. The improvement in the surface wettability is attributed to the high degree of cross-linking and large concentration of polar groups generated in the surface region of polyimide, after plasma treatment. The changes in the surface region of polyimide were observed by atomic force microscopic analysis.
Triptycene-based dianhydrides, polyimides, methods of making each, and methods of use
Ghanem, Bader; Pinnau, Ingo; Swaidan, Raja
2015-01-01
A triptycene-based monomer, a method of making a triptycene-based monomer, a triptycene-based aromatic polyimide, a method of making a triptycene- based aromatic polyimide, methods of using triptycene-based aromatic polyimides, structures incorporating triptycene-based aromatic polyimides, and methods of gas separation are provided. Embodiments of the triptycene-based monomers and triptycene-based aromatic polyimides have high permeabilities and excellent selectivities. Embodiments of the triptycene-based aromatic polyimides have one or more of the following characteristics: intrinsic microporosity, good thermal stability, and enhanced solubility. In an exemplary embodiment, the triptycene-based aromatic polyimides are microporous and have a high BET surface area. In an exemplary embodiment, the triptycene-based aromatic polyimides can be used to form a gas separation membrane.
Triptycene-based dianhydrides, polyimides, methods of making each, and methods of use
Ghanem, Bader
2015-12-30
A triptycene-based monomer, a method of making a triptycene-based monomer, a triptycene-based aromatic polyimide, a method of making a triptycene- based aromatic polyimide, methods of using triptycene-based aromatic polyimides, structures incorporating triptycene-based aromatic polyimides, and methods of gas separation are provided. Embodiments of the triptycene-based monomers and triptycene-based aromatic polyimides have high permeabilities and excellent selectivities. Embodiments of the triptycene-based aromatic polyimides have one or more of the following characteristics: intrinsic microporosity, good thermal stability, and enhanced solubility. In an exemplary embodiment, the triptycene-based aromatic polyimides are microporous and have a high BET surface area. In an exemplary embodiment, the triptycene-based aromatic polyimides can be used to form a gas separation membrane.
International Nuclear Information System (INIS)
Anton, D.L.; Martin, P.L.; Miracle, D.B.; Mcmeeking, R.
1990-01-01
The present volume on intermetallic matrix composites discusses the modeling, processing, microstructure/property relationships, and compatibility of intermetallic matrix composites. Attention is given to models for the strength of ductile matrix composites, innovative processing techniques for intermetallic matrix composites, ductile phase toughening of brittle intermetallics, and reactive synthesis of NbAl3 matrix composites. Topics addressed include solidification processing of NbCr2 alloys, Ta and Nb reinforced MoSi2, the microstructure and mechanical behavior of Ni3Al-matrix composites, and ductile-phase toughening of Cr3Si with chromium. Also discussed are dislocation morphologies in TiB2/NiAl, the development of highly impact resistant NiAl matrix composites, the effect of notches on the fatigue life of the SCS-6Ti3Al composite, and the chemical stability of fiber-metal matrix composites
Metal matrix composites synthesis, wear characteristics, machinability study of MMC brake drum
Natarajan, Nanjappan; Davim, J Paulo
2015-01-01
This book is dedicated to composite materials, presenting different synthesis processes, composite properties and their machining behaviour. The book describes also the problems on manufacturing of metal matrix composite components. Among others, it provides procedures for manufacturing of metal matrix composites and case studies.
Czech Academy of Sciences Publication Activity Database
Hradil, Jiří; Sysel, P.; Brožová, Libuše; Kovářová, Jana; Kotek, Jiří
2007-01-01
Roč. 67, č. 5 (2007), s. 432-441 ISSN 1381-5148 R&D Projects: GA ČR GA104/03/0680 Institutional research plan: CEZ:AV0Z40500505 Keywords : membrane * hypercrosslinked adsorbent * polyimide Subject RIV: CF - Physical ; Theoretical Chemistry Impact factor: 1.720, year: 2007
Experimental study on mechanical behavior of fiber/matrix interface in metal matrix composite
International Nuclear Information System (INIS)
Wang, Q.; Chiang, F.P.
1994-01-01
The technique SIEM(Speckle Interferometry with Electron Microscopy) was employed to quantitatively measure the deformation on the fiber/matrix interface in SCS-6/Ti-6-4 composite at a microscale level. The displacement field within the fiber/matrix interphase zone was determined by in-situ observation with sensitivity of 0.003(microm). The macro-mechanical properties were compared with micro-mechanical behavior. It is shown that the strength in the interphase zone is weaker than the matrix tensile strength. The deformation process can be characterized by the uniform deformation, interface strain concentration and debond, and matrix plastic deformation
Metal matrix composites: History, status, factors and future
Cyriac, Ajith James
The history, status, and future of metal matrix composites are presented by evaluating the progression of available literature through time. The trends that existed and issues that still prevail are discussed and a prediction of the future for MMCs is presented. The factors that govern the performance of metal matrix composites are also discussed. In many developed countries and in several developing countries there exists continued interest in MMCs. Researchers tried numerous combinations of matrices and reinforcements since work strictly on MMCs began in the 1950s. This led to developments for aerospace and defense applications, but resultant commercial applications were limited. The introduction of ceramic whiskers as reinforcement and the development of 'in-situ' eutectics in the 1960s aided high temperature applications in aircraft engines. In the late 1970s the automobile industries started to take MMCs seriously. In the last 20 years, MMCs evolved from laboratories to a class of materials with numerous applications and commercial markets. After the collapse of the Berlin Wall, prevailing order in the world changed drastically. This effect was evident in the progression of metal matrix composites. The internet connected the world like never before and tremendous information was available for researchers around the world. Globalization and the internet resulted in the transformation of the world to a more level playing field, and this effect is evident in the nature and source of research on metal matrix composites happening around the world.
Al-matrix composite materials reinforced by Al-Cu-Fe particles
International Nuclear Information System (INIS)
Bonneville, J; Laplanche, G; Joulain, A; Gauthier-Brunet, V; Dubois, S
2010-01-01
Al-matrix material composites were produced using hot isostatic pressing technique, starting with pure Al and icosahedral (i) Al-Cu-Fe powders. Depending on the processing temperature, the final reinforcement particles are either still of the initial i-phase or transformed into the tetragonal ω-Al0 0.70 Cu 0.20 Fe 0.10 crystalline phase. Compression tests performed in the temperature range 293K - 823K on the two types of composite, i.e. Al/i and Al/ω, indicate that the flow stress of both composites is strongly temperature dependent and exhibit distinct regimes with increasing temperature. Differences exist between the two composites, in particular in yield stress values. In the low temperature regime (T ≤ 570K), the yield stress of the Al/ω composite is nearly 75% higher than that of the Al/i composite, while for T > 570K both composites exhibit similar yield stress values. The results are interpreted in terms of load transfer contribution between the matrix and the reinforcement particles and elementary dislocation mechanisms in the Al matrix.
Serafini, T. T.; Delvigs, P.
1978-01-01
Current PMR Polyimide prepreg technology utilizes methanol or ethanol solvents for preparation of the PMR prepreg solutions. The volatility of these solvents limits the tack and drape retention characteristics of unprotected prepreg exposed to ambient conditions. Studies conducted to achieve PMR 15 Polyimide prepreg with improved tack and drape characteristics are described. Improved tack and drape retention were obtained by incorporation of an additional monomer. The effects of various levels of the added monomer on the thermo-oxidative stability and mechanical properties of graphite fiber reinforced PMR 15 composites exposed and tested at 316 C (600 F) are discussed.
ASTM and VAMAS activities in titanium matrix composites test methods development
Johnson, W. S.; Harmon, D. M.; Bartolotta, P. A.; Russ, S. M.
1994-01-01
Titanium matrix composites (TMC's) are being considered for a number of aerospace applications ranging from high performance engine components to airframe structures in areas that require high stiffness to weight ratios at temperatures up to 400 C. TMC's exhibit unique mechanical behavior due to fiber-matrix interface failures, matrix cracks bridged by fibers, thermo-viscoplastic behavior of the matrix at elevated temperatures, and the development of significant thermal residual stresses in the composite due to fabrication. Standard testing methodology must be developed to reflect the uniqueness of this type of material systems. The purpose of this paper is to review the current activities in ASTM and Versailles Project on Advanced Materials and Standards (VAMAS) that are directed toward the development of standard test methodology for titanium matrix composites.
Polarization Behavior of Squeeze Cast Al2O3 Fiber Reinforced Aluminum Matrix Composites
International Nuclear Information System (INIS)
Ham, S. H.; Kang, Y. C.; Cho, K. M.; Park, I. M.
1992-01-01
Electrochemical polarization behavior of squeeze cast Al 2 O 3 short fiber reinforced Al alloy matrix composites was investigated for the basic understanding of the corrosion properties of the composites. The composites were fabricated with variations of fiber volume fraction and matrix alloys. It was found that the reinforced composites are more susceptible to corrosion attack than the unreinforced matrix alloys in general. Corrosion resistance shows decreasing tendency with increasing Al 2 O 3 fiber volume fraction in AC8A matrix. Effect of the matrix alloys revealed that the AC8A Al matrix composite is less susceptible to corrosion attack than the 2024 and 7075 Al matrix composites. Effect of plastic deformation on electrochemical polarization behavior of the squeeze cast Al/Al 2 O 3 composites was examined after extrusion of AC8A-10v/o Al 2 O 3 . Result shows that corrosion resistance is deteriorated after plastic deformation
Nanophosphor composite scintillators comprising a polymer matrix
Muenchausen, Ross Edward; Mckigney, Edward Allen; Gilbertson, Robert David
2010-11-16
An improved nanophosphor composite comprises surface modified nanophosphor particles in a solid matrix. The nanophosphor particle surface is modified with an organic ligand, or by covalently bonding a polymeric or polymeric precursor material. The surface modified nanophosphor particle is essentially charge neutral, thereby preventing agglomeration of the nanophosphor particles during formation of the composite material. The improved nanophosphor composite may be used in any conventional scintillator application, including in a radiation detector.
Residual stresses and mechanical properties of metal matrix composites
International Nuclear Information System (INIS)
Persson, Christer.
1993-01-01
The large difference in coefficient of thermal expansion of the matrix and particles in a metal matrix composite will introduce residual stresses during cooling from process temperature. These stresses are locally very high, and are known to influence the mechanical behaviour of the material. Changes in the stress state will occur during heat treatments and when the material is loaded due to different elastic, plastic, and creep properties of the constituents. The change of residual stresses in an Al-SiC particulate composite after different degree of plastic straining has been studied. The effect of plastic straining was modelled by an Eshelby model. The model and the measurements both show that the stress in the loading direction decreases for a tensile plastic strain and increases for a compressive plastic strain. By x-ray diffraction the stress response in the matrix and particles can be measured independently. This has been used to determine the stress state under and after heat treatments and under mechanical loading in two Al 15% SiC metal matrix composites. By analysing the line width from x-ray experiment the changes in the microstrains in the material were studied. A finite element model was used to model the generation of thermal residual stresses, stress relaxation during heat treatments, and load sharing during the first load cycle. Calculated stresses and microstrains were found to be in good agreement with the measured values. The elastic behaviour of the composite can be understood largely in terms of elastic load transfer between matrix and particles. However, at higher loads when the matrix becomes plastic residual stresses also become important. 21 refs
Stereological observations of platelet-reinforced mullite- and zirconia-matrix composites
International Nuclear Information System (INIS)
Cherian, I.K.; Kriven, W.M.; Lehigh, M.D.; Nettleship, I.
1996-01-01
Recently, the effect of solid inclusions on the sintering of ceramic powders has been explained in terms of a back-stress that opposes densification. Several analyses have been proposed to describe this problem. However, little quantitative information exists concerning the effect of reinforcement on microstructural evolution. This study compares the microstructural development of zirconia and mullite matrices in the presence of alumina platelets. The effect of platelet loading on density is similar for both composites. Quantitative stereological examinations reveal that the average grain size and pore size are finer for the zirconia-matrix composite. The platelet loading does not have any noticeable effect on the average grain size of the matrix in either composite. However, the average pore size increases as the volume fraction of platelets increases for both materials. Contiguity measurements have detected some aggregation of platelets in the zirconia-matrix composite
Interactions between tungsten carbide (WC) particulates and metal matrix in WC-reinforced composites
International Nuclear Information System (INIS)
Lou, D.; Hellman, J.; Luhulima, D.; Liimatainen, J.; Lindroos, V.K.
2003-01-01
A variety of experimental techniques have been used to investigate the interactions between tungsten carbide (WC-Co 88/12) particulates and the matrix in some new wear resistant cobalt-based superalloy and steel matrix composites produced by hot isostatic pressing. The results show that the chemical composition of the matrix has a strong influence on the interface reaction between WC and matrix and the structural stability of the WC particulates in the composite. Some characteristics of the interaction between matrix and reinforcement are explained by the calculation of diffusion kinetics. The three-body abrasion wear resistance of the composites has been examined based on the ASTM G65-91 standard procedure. The wear behavior of the best composites of this study shows great potential for wear protection applications
International Nuclear Information System (INIS)
Gorshtein, A.I.; Matyunin, Yu.I.; Poluehktov, P.P.
2000-01-01
A mathematical model is proposed for preliminary choice of the nuclear safe matrix compositions for fissile material immobilization. The IBM PC computer software for nuclear safe matrix composition calculations is developed. The limiting concentration of fissile materials in the some used and perspective nuclear safe matrix compositions for radioactive waste immobilization is calculated [ru
Wear Resistance of TiC Reinforced Cast Steel Matrix Composite
Directory of Open Access Journals (Sweden)
Sobula S.
2017-03-01
Full Text Available Wear resistance of TiC-cast steel metal matrix composite has been investigated. Composites were obtained with SHSB method known as SHS synthesis during casting. It has been shown the differences in wear between composite and base cast steel. The Miller slurry machine test were used to determine wear loss of the specimens. The slurry was composed of SiC and water. The worn surface of specimens after test, were studied by SEM. Experimental observation has shown that surface of composite zone is not homogenous and consist the matrix lakes. Microscopic observations revealed the long grooves with SiC particles indented in the base alloy area, and spalling pits in the composite area. Due to the presence of TiC carbides on composite layer, specimens with TiC reinforced cast steel exhibited higher abrasion resistance. The wear of TiC reinforced cast steel mechanism was initially by wearing of soft matrix and in second stage by polishing and spalling of TiC. Summary weight loss after 16hr test was 0,14÷0,23 g for composite specimens and 0,90 g for base steel.
Mechanical properties of organic composite materials irradiated with 2 MeV electrons
International Nuclear Information System (INIS)
Egusa, S.; Kirk, M.A.; Birtcher, R.C.; Argonne National Lab., IL; Hagiwara, M.; Kawanishi, S.
1983-01-01
Four kinds of cloth-filled organic composites (filter: glass or carbon fiber; matrix; epoxy or polyimide resin) were irradiated with 2 MeV electrons at room temperature, and were examined with regard to the mechanical properties. Following irradiation the Young's (tensile) modulus of these composites remains practically unchanged even after irradiation up to 15.000 Mrad. The shear modulus and the ultimate strength, on the other hand, begin to decrease after the absorbed dose reaches about 2.000 Mrad for the glass/epoxy composite and about 5.000-10.000 Mrad for the other composites. This result is ascribed to the decrease in the capacity of load transfer from the matrix to the fiber due to the radiation damage at the interface, and the dose dependence is interpreted and formulated based on the mechanics of composite materials and the target theory used in radiation biology. As to the fracture behavior, the propagation energy increases from the beginning of irradiation. This result is attributed to the radiation-induced decrease in the bonding energy at the interface. (orig.)
Zinc oxide-potassium ferricyanide composite thin film matrix for biosensing applications
Energy Technology Data Exchange (ETDEWEB)
Saha, Shibu [Department of Physics and Astrophysics, University of Delhi, Delhi 110007 (India); Arya, Sunil K. [Department of Science and Technology Centre on Biomolecular Electronics, National Physical Laboratory, New Delhi 110012 (India); Singh, S.P. [Department of Engineering Science and Materials, University of Puerto Rico, Mayaguez, PR 00680 (United States); Sreenivas, K. [Department of Physics and Astrophysics, University of Delhi, Delhi 110007 (India); Malhotra, B.D. [Department of Science and Technology Centre on Biomolecular Electronics, National Physical Laboratory, New Delhi 110012 (India); Gupta, Vinay, E-mail: vgupta@physics.du.ac.in [Department of Physics and Astrophysics, University of Delhi, Delhi 110007 (India)
2009-10-27
Thin film of zinc oxide-potassium ferricyanide (ZnO-KFCN) composite has been deposited on indium tin oxide (ITO) coated corning glass using pulsed laser deposition (PLD). The composite thin film electrode has been exploited for amperometric biosensing in a mediator-free electrolyte. The composite matrix has the advantages of high iso-electric point of ZnO along with enhanced electron communication due to the presence of a redox species in the matrix itself. Glucose oxidase (GOx) has been chosen as the model enzyme for studying the application of the developed matrix to biosensing. The sensing response of the bio-electrode, GOx/ZnO-KFCN/ITO/glass, towards glucose was studied using cylic voltammetry (CV) and photometric assay. The bio-electrode exhibits good linearity from 2.78 mM to 11.11 mM glucose concentration. The low value of Michaelis-Menten constant (1.69 mM) indicates an enhanced affinity of the immobilized enzyme towards its substrate. A quassireversible system is obtained with the composite matrix. The results confirm promising application of the ZnO-KFCN composite matrix for amperometric biosensing applications in a mediator-less electrolyte that could lead to the realization of an integrated lab-on-chip device.
Zinc oxide-potassium ferricyanide composite thin film matrix for biosensing applications
International Nuclear Information System (INIS)
Saha, Shibu; Arya, Sunil K.; Singh, S.P.; Sreenivas, K.; Malhotra, B.D.; Gupta, Vinay
2009-01-01
Thin film of zinc oxide-potassium ferricyanide (ZnO-KFCN) composite has been deposited on indium tin oxide (ITO) coated corning glass using pulsed laser deposition (PLD). The composite thin film electrode has been exploited for amperometric biosensing in a mediator-free electrolyte. The composite matrix has the advantages of high iso-electric point of ZnO along with enhanced electron communication due to the presence of a redox species in the matrix itself. Glucose oxidase (GOx) has been chosen as the model enzyme for studying the application of the developed matrix to biosensing. The sensing response of the bio-electrode, GOx/ZnO-KFCN/ITO/glass, towards glucose was studied using cylic voltammetry (CV) and photometric assay. The bio-electrode exhibits good linearity from 2.78 mM to 11.11 mM glucose concentration. The low value of Michaelis-Menten constant (1.69 mM) indicates an enhanced affinity of the immobilized enzyme towards its substrate. A quassireversible system is obtained with the composite matrix. The results confirm promising application of the ZnO-KFCN composite matrix for amperometric biosensing applications in a mediator-less electrolyte that could lead to the realization of an integrated lab-on-chip device.
COMPOSITION OF FOWLPOX VIRUS AND INCLUSION MATRIX.
RANDALL, C C; GAFFORD, L G; DARLINGTON, R W; HYDE, J
1964-04-01
Randall, Charles C. (University of Mississippi School of Medicine, Jackson), Lanelle G. Gafford, Robert W. Darlington, and James M. Hyde. Composition of fowlpox virus and inclusion matrix. J. Bacteriol. 87:939-944. 1964.-Inclusion bodies of fowlpox virus infection are especially favorable starting material for the isolation of virus and inclusion matrix. Electron micrographs of viral particles and matrix indicated a high degree of purification. Density-gradient centrifugation of virus in cesium chloride and potassium tartrate was unsatisfactory because of inactivation, and clumping or disintegration. Chemical analyses of virus and matrix revealed significant amounts of lipid, protein, and deoxyribonucleic acid, but no ribonucleic acid or carbohydrate. Approximately 47% of the weight of the virus and 83% of the matrix were extractable in chloroform-methanol. The lipid partitions of the petroleum ether extracts were similar, except that the phospholipid content of the matrix was 2.2 times that of the virus. Viral particles were sensitive to diethyl ether and chloroform.
Metallic-fibre-reinforced ceramic-matrix composite
International Nuclear Information System (INIS)
Prevost, F.; Schnedecker, G.; Boncoeur, M.
1994-01-01
A refractory metal wire cloth is embedded in an oxide ceramic matrix, using a plasma spraying technology, in order to elaborate composite plates. When mechanically tested, the composite fails with a pseudo-ductile fracture mode whereas the ceramic alone is originally brittle. It exhibits a higher fracture strength, and remains in the form of a single piece even when straining is important. No further heat treatment is needed after the original processing to reach these characteristics. (authors). 2 figs., 2 refs
Nemeth, Noel N.; Bednarcyk, Brett A.; Pineda, Evan J.; Walton, Owen J.; Arnold, Steven M.
2016-01-01
Stochastic-based, discrete-event progressive damage simulations of ceramic-matrix composite and polymer matrix composite material structures have been enabled through the development of a unique multiscale modeling tool. This effort involves coupling three independently developed software programs: (1) the Micromechanics Analysis Code with Generalized Method of Cells (MAC/GMC), (2) the Ceramics Analysis and Reliability Evaluation of Structures Life Prediction Program (CARES/ Life), and (3) the Abaqus finite element analysis (FEA) program. MAC/GMC contributes multiscale modeling capabilities and micromechanics relations to determine stresses and deformations at the microscale of the composite material repeating unit cell (RUC). CARES/Life contributes statistical multiaxial failure criteria that can be applied to the individual brittle-material constituents of the RUC. Abaqus is used at the global scale to model the overall composite structure. An Abaqus user-defined material (UMAT) interface, referred to here as "FEAMAC/CARES," was developed that enables MAC/GMC and CARES/Life to operate seamlessly with the Abaqus FEA code. For each FEAMAC/CARES simulation trial, the stochastic nature of brittle material strength results in random, discrete damage events, which incrementally progress and lead to ultimate structural failure. This report describes the FEAMAC/CARES methodology and discusses examples that illustrate the performance of the tool. A comprehensive example problem, simulating the progressive damage of laminated ceramic matrix composites under various off-axis loading conditions and including a double notched tensile specimen geometry, is described in a separate report.
Thermal stress effects in intermetallic matrix composites
Wright, P. K.; Sensmeier, M. D.; Kupperman, D. S.; Wadley, H. N. G.
1993-01-01
Intermetallic matrix composites develop residual stresses from the large thermal expansion mismatch (delta-alpha) between the fibers and matrix. This work was undertaken to: establish improved techniques to measure these thermal stresses in IMC's; determine residual stresses in a variety of IMC systems by experiments and modeling; and, determine the effect of residual stresses on selected mechanical properties of an IMC. X ray diffraction (XRD), neutron diffraction (ND), synchrotron XRD (SXRD), and ultrasonics (US) techniques for measuring thermal stresses in IMC were examined and ND was selected as the most promising technique. ND was demonstrated on a variety of IMC systems encompassing Ti- and Ni-base matrices, SiC, W, and Al2O3 fibers, and different fiber fractions (Vf). Experimental results on these systems agreed with predictions of a concentric cylinder model. In SiC/Ti-base systems, little yielding was found and stresses were controlled primarily by delta-alpha and Vf. In Ni-base matrix systems, yield strength of the matrix and Vf controlled stress levels. The longitudinal residual stresses in SCS-6/Ti-24Al-llNb composite were modified by thermomechanical processing. Increasing residual stress decreased ultimate tensile strength in agreement with model predictions. Fiber pushout strength showed an unexpected inverse correlation with residual stress. In-plane shear yield strength showed no dependence on residual stress. Higher levels of residual tension led to higher fatigue crack growth rates, as suggested by matrix mean stress effects.
Anisotropic thermal expansion behaviors of copper matrix in β-eucryptite/copper composite
International Nuclear Information System (INIS)
Wang Lidong; Xue Zongwei; Qiao Yingjie; Fei, W.D.
2012-01-01
Highlights: ► The thermal expansion behaviors of Cu matrix were studied by in situ XRD. ► The expansion of Cu{1 1 1} plane is linear, that of Cu{2 0 0} is nonlinear. ► The anisotropic thermal expansion of Cu is related to the twinning of Cu matrix. ► The twinning of Cu matrix makes the CTE of the composite increasing. - Abstract: A β-eucryptite/copper composite was fabricated by spark plasma sintering process. The thermal expansion behaviors of Cu matrix of the composite were studied by in situ X-ray diffraction during heating process. The results show that Cu matrix exhibits anisotropic thermal expansion behaviors for different crystallographic directions, the expansion of Cu{1 1 1} plane is linear in the temperature range from 20 °C to 300 °C and the expansion of Cu{2 0 0} is nonlinear with a inflection at about 180 °C. The microstructures of Cu matrix before and after thermal expansion testing were investigated using transmission electronic microscope. The anisotropic thermal expansion behavior is related to the deformation twinning formed in the matrix during heating process. At the same time, the deformation twinning of Cu matrix makes the average coefficient of thermal expansion of the composite increase.
Microsecond atomic-scale molecular dynamics simulations of polyimides
Lyulin, S.V.; Gurtovenko, A.A.; Larin, S.V.; Nazarychev, V.M.; Lyulin, A.V.
2013-01-01
We employ microsecond atomic-scale molecular dynamics simulations to get insight into the structural and thermal properties of heat-resistant bulk polyimides. As electrostatic interactions are essential for the polyimides considered, we propose a two-step equilibration protocol that includes long
Tsai, Mei-Hui; Tseng, I-Hsiang; Chiang, Jen-Chi; Li, Jheng-Jia
2014-06-11
Coupling agent-functionalized boron nitride (f-BN) and glycidyl methacrylate-grafted graphene (g-TrG) are simultaneously blended with polyimide (PI) to fabricate a flexible, electrically insulating and thermally conductive PI composite film. The silk-like g-TrG successfully fills in the gap between PI and f-BN to complete the thermal conduction network. In addition, the strong interaction between surface functional groups on f-BN and g-TrG contributes to the effective phonon transfer in the PI matrix. The thermal conductivity (TC) of the PI/f-BN composite films containing additional 1 wt % of g-TrG is at least doubled to the value of PI/f-BN and as high as 16 times to that of the pure PI. The hybrid film PI/f-BN-50/g-TrG-1 exhibits excellent flexibility, sufficient insulating property, the highest TC of 2.11 W/mK, and ultralow coefficient of thermal expansion of 11 ppm/K, which are perfect conditions for future flexible substrate materials requiring efficient heat dissipation.
A new method for soldering particle-reinforced aluminum metal matrix composites
Energy Technology Data Exchange (ETDEWEB)
Lu, Jinbin; Mu, Yunchao [Zhongyuan University of Technology, Zhengzhou 450007 (China); Luo, Xiangwei [Zhengzhou University, Zhengzhou 450002 (China); Niu, Jitai, E-mail: niujitai@163.com [Zhongyuan University of Technology, Zhengzhou 450007 (China)
2012-12-01
Highlights: Black-Right-Pointing-Pointer Soldering of 55% SiCp/Al composite and Kovar is first achieved in the world. Black-Right-Pointing-Pointer The nickel plating is required on the surface of the composites before soldering. Black-Right-Pointing-Pointer Low welding temperature is set to avoid overheating of the matrix. Black-Right-Pointing-Pointer Chemical and metallurgical bonding of composites and Kovar is carried out. Black-Right-Pointing-Pointer High tension strength of 225 MPa in soldering seam has been obtained. - Abstract: Soldering of aluminum metal matrix composites (Al-SiC) to other structural materials, or even to themselves, has proved unsuccessful mainly due to the poor wetting of these composites by conventional soldering alloys. This paper reports a new approach, which improves the wetting properties of these composites by molting solder alloys to promote stronger bonds. The new approach relies on nickel-plating of the composite's faying surface prior to application of a solder alloy. Based on this approach, an aluminum metal matrix composite containing 55 vol.% SiC particles is successfully soldered to a Fe-Ni-Co alloy (commercially known as Kovar 4J29). The solder material is a zinc-based alloy (Zn-Cd-Ag-Cu) with a melting point of about 400 Degree-Sign C. Microscopic examinations of the aluminum metal matrix composites (Al-MMCs)-Kovar interfaces show that the nickel-plating, prior to soldering, could noticeably enhance the reaction between the molten solder and composites. The fractography of the shear-tested samples revealed that fracture occurs within the composite (i.e. cohesive failure), indicating a good adhesion between the solder alloy and the Al-SiC composite.
A new method for soldering particle-reinforced aluminum metal matrix composites
International Nuclear Information System (INIS)
Lu, Jinbin; Mu, Yunchao; Luo, Xiangwei; Niu, Jitai
2012-01-01
Highlights: ► Soldering of 55% SiCp/Al composite and Kovar is first achieved in the world. ► The nickel plating is required on the surface of the composites before soldering. ► Low welding temperature is set to avoid overheating of the matrix. ► Chemical and metallurgical bonding of composites and Kovar is carried out. ► High tension strength of 225 MPa in soldering seam has been obtained. - Abstract: Soldering of aluminum metal matrix composites (Al–SiC) to other structural materials, or even to themselves, has proved unsuccessful mainly due to the poor wetting of these composites by conventional soldering alloys. This paper reports a new approach, which improves the wetting properties of these composites by molting solder alloys to promote stronger bonds. The new approach relies on nickel-plating of the composite's faying surface prior to application of a solder alloy. Based on this approach, an aluminum metal matrix composite containing 55 vol.% SiC particles is successfully soldered to a Fe–Ni–Co alloy (commercially known as Kovar 4J29). The solder material is a zinc-based alloy (Zn–Cd–Ag–Cu) with a melting point of about 400 °C. Microscopic examinations of the aluminum metal matrix composites (Al-MMCs)–Kovar interfaces show that the nickel-plating, prior to soldering, could noticeably enhance the reaction between the molten solder and composites. The fractography of the shear-tested samples revealed that fracture occurs within the composite (i.e. cohesive failure), indicating a good adhesion between the solder alloy and the Al–SiC composite.
Effect of matrix cracking and material uncertainty on composite plates
International Nuclear Information System (INIS)
Gayathri, P.; Umesh, K.; Ganguli, R.
2010-01-01
A laminated composite plate model based on first order shear deformation theory is implemented using the finite element method. Matrix cracks are introduced into the finite element model by considering changes in the A, B and D matrices of composites. The effects of different boundary conditions, laminate types and ply angles on the behavior of composite plates with matrix cracks are studied. Finally, the effect of material property uncertainty, which is important for composite material on the composite plate, is investigated using Monte Carlo simulations. Probabilistic estimates of damage detection reliability in composite plates are made for static and dynamic measurements. It is found that the effect of uncertainty must be considered for accurate damage detection in composite structures. The estimates of variance obtained for observable system properties due to uncertainty can be used for developing more robust damage detection algorithms.
Non-self-similar cracking in unidirectional metal-matrix composites
International Nuclear Information System (INIS)
Rajesh, G.; Dharani, L.R.
1993-01-01
Experimental investigations on the fracture behavior of unidirectional Metal Matrix Composites (MMC) show the presence of extensive matrix damage and non-self-similar cracking of fibers near the notch tip. These failures are primarily observed in the interior layers of an MMC, presenting experimental difficulties in studying them. Hence an investigation of the matrix damage and fiber fracture near the notch tip is necessary to determine the stress concentration at the notch tip. The classical shear lag (CLSL) assumption has been used in the present study to investigate longitudinal matrix damage and nonself-similar cracking of fibers at the notch tip of an MMC. It is seen that non-self-similar cracking of fibers reduces the stress concentration at the notch tip considerably and the effect of matrix damage is negligible after a large number of fibers have broken beyond the notch tip in a non-self-similar manner. Finally, an effort has been made to include non-self-similar fiber fracture and matrix damage to model the fracture behavior of a unidirectional boron/aluminum composite for two different matrices viz. a 6061-0 fully annealed aluminum matrix and a heat treated 6061-T6 aluminum matrix. Results have been drawn for several characteristics pertaining to the shear stiffnesses and the shear yield stresses of the two matrices and compared with the available experimental results
Mechanical properties of Nextel trademark 312 fiber-reinforced SiC matrix composites
International Nuclear Information System (INIS)
Vaidyanathan, K.R.; Sankar, J.; Kelkar, A.D.; Weaver, B.
1995-01-01
Vapor phase synthesis is emerging as a method for the preparation of near final-shape, ceramic matrix composites for advanced structural applications. Oxide fiber-reinforced silicon carbide matrix composites are currently being developed for these applications. The mechanical properties of Nextel trademark 312 fiber reinforced SiC matrix composites fabricated employing the forced-flow, thermal gradient chemical vapor infiltration process (FCVI) were evaluated at room temperature in pure tension. The composites were fabricated with a 0.15 μm pyrolytic carbon interface layer for improving the toughness of the composite system. Because of the available FCVI apparatus, only short length specimens (7--8 cm) could be fabricated. Room temperature tensile strengths were measured and compared to room temperature flexure strength results for the composite. Excellent toughness and composite behavior was obtained for the composite system. Fractography as well as possible factors responsible for the differences in tensile and flexural strengths for the composite system is presented in this paper
Hydrogen diffusion between plasma-deposited silicon nitride-polyimide polymer interfaces
International Nuclear Information System (INIS)
Nguyen, S.V.; Kerbaugh, M.
1988-01-01
This paper reports a nuclear reaction analysis (NRA) for hydrogen technique used to analyze the hydrogen concentration near plasma enhanced chemical vapor deposition (PECVD) silicon nitride-polyimide interfaces at various nitride-deposition and polyimide-polymer-curing temperatures. The CF 4 + O 2 (8% O 2 ) plasma-etch-rate variation of PECVD silicon nitride films deposited on polyimide appeared to correlate well with the variation of hydrogen-depth profiles in the nitride films. The NRA data indicate that hydrogen-depth-profile fluctuation in the nitride films is due to hydrogen diffusion between the nitride-polyimide interfaces during deposition. Annealing treatment of polyimide films in a hydrogen atmosphere prior to the nitride film deposition tends to enhance the hydrogen-depth-profile uniformity in the nitride films, and thus substantially reduces or eliminates variation in the nitride plasma-etch rate
Effect of aging hardening on in situ synthesis magnesium matrix composites
International Nuclear Information System (INIS)
Zhang Xiuqing; Liao Lihua; Ma Naiheng; Wang Haowei
2006-01-01
Magnesium matrix composites reinforced with TiC particulates was synthesized using in situ synthesis technique. The result of XRD revealed the presence of TiC in precursor blocks and TiC/AZ91 composites. Effect of aging hardening on the composites was described using Brinell hardness measurements and scanning electron microscopy (SEM). The results revealed that the aging hardening peak of TiC/AZ91 composite appeared earlier comparatively with that of AZ91 magnesium alloy. And the appearance of aging hardening peak was earlier under the higher aging temperature such as 200 deg. C. The precipitating behavior of Mg 17 Al 12 phase in AZ91 alloy and TiC/AZ91 composites was described. Little discontinuous was discovered in the composites, and the amount of continuous precipitate in the composite matrix is smaller comparatively to that of AZ91 alloy. These results were analyzed with the fine grain size, much more interface between TiC and magnesium and high-density dislocation in magnesium matrix, which was contributed to the addition of TiC particulates
International Nuclear Information System (INIS)
Chen, Beibei; Wang, Jianzhang; Yan, Fengyuan
2012-01-01
Highlights: ► The effect of PI and CF on the microstructure of PTFE was investigated. ► PI and CF had synergism on the improvement of tribological property of PTFE. ► PTFE-4 (with 5% PI and 15% CF) showed promising application in ocean environment. -- Abstract: Polytetrafluoroethylene-based (PTFE-based) composites reinforced simultaneously with carbon fiber (CF) and polyimide (PI) of different volume fractions were prepared. The microstructure and phase composition of as-prepared PTFE-based composites were analyzed by means of scanning electron microscopy (SEM) and X-ray diffraction (XRD). Besides, their friction and wear behavior under sea water lubrication was evaluated in relation to the synergistic effect between CF and PI using a ring-on-block test rig, and their worn surfaces were also analyzed using SEM. Results showed that the incorporation of PI induced loosening of the microstructure of PTFE but increased the wear resistance. Contrary to the above, the incorporation of CF led to increased compactness of PTFE, and the compactness as well as wear resistance of the PTFE-based composites increased with the increase of CF content. More importantly, the simultaneous incorporation of PI and CF at a proper volume fraction led to drastically reduced wear rate of PTFE under sea water lubrication. This implies that there exists synergistic friction-reducing and wear-resistant effect between PI and CF. As a result, the PTFE-based composite containing 5% PI (volume fraction) and 15% CF had the best wear resistance, showing promising application in ocean environment.
Damage analysis of fiber reinforced resin matrix composites irradiated by CW laser
International Nuclear Information System (INIS)
Wan Hong; Hu Kaiwei; Mu Jingyang; Bai Shuxin
2008-01-01
In this paper, the damage modes of the carbon fiber and the glass fiber reinforced epoxy or bakelite resin matrix composites irradiated by CW laser under different power densities were analyzed, and the changes of the microstructure and the tensile strength of the composites were also researched. When the resin matrix composites were radiated at a power density more than 0.1 kW/cm 2 , the matrix would be decomposed and the tensile properties of the radiated samples were lost over 30% while the carbon fiber hardly damaged and the glass fiber melted. When the power density of the laser was raised to 1 kW/cm 2 , the matrix burned violently and the carbon fiber cloth began to split with some carbon fiber being fractured, therefore, the fracture strength of the radiated sample lost over 80%. The higher the power density of radiation was, the more serious the damage of the sample was. It was also found that the difference of the matrixes had little effect on the damage extent of the composites. The influence of the radiation density on the temperature of the radiated surface of the carbon/resin composite was numerically calculated by ANSYS finite element software and the calculation results coincided with the damage mode of the radiated composites. (authors)
Gagliani, J.; Lee, R.; Sorathia, U. A.; Wilcoxson, A. L.
1980-01-01
A terpolyimide precursor was developed which can be foamed by microwave methods and yields foams possessing the best seating properties. A continuous process, based on spray drying techniques, permits production of polyimide powder precursors in large quantities. The constrained rise foaming process permits fabrication of rigid foam panels with improved mechanical properties and almost unlimited density characteristics. Polyimide foam core rigid panels were produced by this technique with woven fiberglass fabric bonded to each side of the panel in a one step microwave process. The fire resistance of polyimide foams was significantly improved by the addition of ceramic fibers to the powder precursors. Foams produced from these compositions are flexible, possess good acoustical attenuation and meet the minimum burnthrough requirements when impinged by high flux flame sources.
Directory of Open Access Journals (Sweden)
T. D. KUSWORO
2015-09-01
Full Text Available This paper investigates the effect of preparation of polyimide/polyethersulfone (PI/PES blending-zeolite mixed matrix membrane through the manipulation of membrane production variables such as polymer concentration, blending composition and zeolite loading. Combination of central composite design and response surface methodology were applied to determine the main effect and interaction effects of these variables on membrane separation performance. The quadratic models between each response and the independent parameters were developed and the response surface models were tested with analysis of variance (ANOVA. In this study, PI/ (PES–zeolite 4A mixed matrix membranes were casted using dry/wet phase inversion technique. The separation performance of mixed matrix membrane had been tested using pure gases such as CO2 and CH4. The results showed that zeolite loading was the most significant variable that influenced the CO2/CH4 selectivity among three variables and the experimental results were in good agreement with those predicted by the proposed regression models. The gas separation performance of the membrane was relatively higher as compare to polymeric membrane. Therefore, combination of central composite design and response surface methodology can be used to prepare optimal condition for mixed matrix membrane fabrication. The incorporation of 20 wt% zeolite 4A into 25 wt% of PI/PES matrix had resulted in a high separation performance of membrane material.
Review on preparation techniques of particle reinforced metal matrix composites
Directory of Open Access Journals (Sweden)
HAO Bin
2006-02-01
Full Text Available This paper reviews the investigation status of the techniques for preparation of metal matrix composites and the research outcomes achieved recently. The mechanisms, characteristics, application ranges and levels of development of these preparation techniques are analyzed. The advantages and the disadvantages of each technique are synthetically evaluated. Lastly, the future directions of research and the prospects for the preparation techniques of metal matrix composites are forecasted.
Ceramic fiber reinforced glass-ceramic matrix composite
Bansal, Narottam P. (Inventor)
1993-01-01
A slurry of BSAS glass powders is cast into tapes which are cut to predetermined sizes. Mats of continuous chemical vapor deposition (CVD)-SiC fibers are alternately stacked with these matrix tapes. This tape-mat stack is warm-pressed to produce a 'green' composite which is heated to burn out organic constituents. The remaining interim material is then hot-pressed to form a BSAS glass-ceramic fiber-reinforced composite.
Structure-Property Study of Piezoelectricity in Polyimides
Ounaies, Zoubeida; Park, Cheol; Harrison, Joycelyn S.; Smith, Joseph G.; Hinkley, Jeffrey
1999-01-01
High performance piezoelectric polymers are of interest to NASA as they may be useful for a variety of sensor applications. Over the past few years research on piezoelectric polymers has led to the development of promising high temperature piezoelectric responses in some novel polyimides. In this study, a series of polyimides have been studied with systematic variations in the diamine monomers that comprise the polyimide while holding the dianhydride constant. The effect of structural changes, including variations in the nature and concentration of dipolar groups, on the remanent polarization and piezoelectric coefficient is examined. Fundamental structure-piezoelectric property insight will enable the molecular design of polymers possessing distinct improvements over state-of-the-art piezoelectric polymers including enhanced polarization, polarization stability at elevated temperatures, and improved processability.
Mechanical properties of aluminium matrix composites reinforced with intermetallics
International Nuclear Information System (INIS)
Torres, B.; Garcia-Escorial, A.; Ibanez, J.; Lieblich, M.
2001-01-01
In this work 2124 aluminium matrix composites reinforced with Ni 3 Al, NiAl, MoSi 2 and Cr 3 Si intermetallic powder particles have been investigated. For comparison purposes, un reinforced 2124 and reinforced with SiC have also been studied. In all cases, the same powder metallurgy route was used, i. e. the 2124 alloy was obtained by rapid solidification and the intermetallic particles by self-propagating high-temperature synthesis (SHS). The matrix and the intermetallics were mechanically blended, cold compacted and finally hot extruded. Tensile tests were carried out in T1 and T4 treatments. Results indicate that mechanical properties depend strongly on the tendency to form new phases at the matrix-intermetallic interface during processing and/or further thermal treatments. The materials which present better properties are those that present less reaction between matrix and intermetallic reinforcement, i. e. MoSi 2 and SiC reinforced composites. (Author) 9 refs
Unified continuum damage model for matrix cracking in composite rotor blades
Energy Technology Data Exchange (ETDEWEB)
Pollayi, Hemaraju; Harursampath, Dineshkumar [Nonlinear Multifunctional Composites - Analysis and Design Lab (NMCAD Lab) Department of Aerospace Engineering Indian Institute of Science Bangalore - 560012, Karnataka (India)
2015-03-10
This paper deals with modeling of the first damage mode, matrix micro-cracking, in helicopter rotor/wind turbine blades and how this effects the overall cross-sectional stiffness. The helicopter/wind turbine rotor system operates in a highly dynamic and unsteady environment leading to severe vibratory loads present in the system. Repeated exposure to this loading condition can induce damage in the composite rotor blades. These rotor/turbine blades are generally made of fiber-reinforced laminated composites and exhibit various competing modes of damage such as matrix micro-cracking, delamination, and fiber breakage. There is a need to study the behavior of the composite rotor system under various key damage modes in composite materials for developing Structural Health Monitoring (SHM) system. Each blade is modeled as a beam based on geometrically non-linear 3-D elasticity theory. Each blade thus splits into 2-D analyzes of cross-sections and non-linear 1-D analyzes along the beam reference curves. Two different tools are used here for complete 3-D analysis: VABS for 2-D cross-sectional analysis and GEBT for 1-D beam analysis. The physically-based failure models for matrix in compression and tension loading are used in the present work. Matrix cracking is detected using two failure criterion: Matrix Failure in Compression and Matrix Failure in Tension which are based on the recovered field. A strain variable is set which drives the damage variable for matrix cracking and this damage variable is used to estimate the reduced cross-sectional stiffness. The matrix micro-cracking is performed in two different approaches: (i) Element-wise, and (ii) Node-wise. The procedure presented in this paper is implemented in VABS as matrix micro-cracking modeling module. Three examples are presented to investigate the matrix failure model which illustrate the effect of matrix cracking on cross-sectional stiffness by varying the applied cyclic load.
Unified continuum damage model for matrix cracking in composite rotor blades
International Nuclear Information System (INIS)
Pollayi, Hemaraju; Harursampath, Dineshkumar
2015-01-01
This paper deals with modeling of the first damage mode, matrix micro-cracking, in helicopter rotor/wind turbine blades and how this effects the overall cross-sectional stiffness. The helicopter/wind turbine rotor system operates in a highly dynamic and unsteady environment leading to severe vibratory loads present in the system. Repeated exposure to this loading condition can induce damage in the composite rotor blades. These rotor/turbine blades are generally made of fiber-reinforced laminated composites and exhibit various competing modes of damage such as matrix micro-cracking, delamination, and fiber breakage. There is a need to study the behavior of the composite rotor system under various key damage modes in composite materials for developing Structural Health Monitoring (SHM) system. Each blade is modeled as a beam based on geometrically non-linear 3-D elasticity theory. Each blade thus splits into 2-D analyzes of cross-sections and non-linear 1-D analyzes along the beam reference curves. Two different tools are used here for complete 3-D analysis: VABS for 2-D cross-sectional analysis and GEBT for 1-D beam analysis. The physically-based failure models for matrix in compression and tension loading are used in the present work. Matrix cracking is detected using two failure criterion: Matrix Failure in Compression and Matrix Failure in Tension which are based on the recovered field. A strain variable is set which drives the damage variable for matrix cracking and this damage variable is used to estimate the reduced cross-sectional stiffness. The matrix micro-cracking is performed in two different approaches: (i) Element-wise, and (ii) Node-wise. The procedure presented in this paper is implemented in VABS as matrix micro-cracking modeling module. Three examples are presented to investigate the matrix failure model which illustrate the effect of matrix cracking on cross-sectional stiffness by varying the applied cyclic load
Yang, Tao; Han, Enlin; Wang, Xiaodong; Wu, Dezhen
2017-09-01
A new methodology to decorate the surface of polyimide (PI) fiber with carbon nanotubes (CNTs) has been developed in this study. This surface decoration was carried out through a surface alkali treatment, a carboxylation modification, surface functionalization with acyl chloride groups and then with amino groups, and a surface graft of CNTs onto PI fiber. Fourier-transform infrared and X-ray photoelectron spectroscopic characterizations confirmed that CNTs were chemically grafted onto the surface of PI fiber, and scanning electron microscopic observation demonstrated the fiber surface was uniformly and densely covered with CNTs. The surface energy and wettability of PI fiber were improved in the presence of CNTs on the fiber surface, which made a contribution to enhance the interfacial adhesion of PI fiber with other inorganic matrices when used as a reinforcing fiber. The application of CNTs-decorated PI fiber for the reinforcement of phosphoric acid-based geopolymers was investigated, and the results indicated that the geopolymeric composites gained a noticeable reinforcement. Compared to unreinforced geopolymer, the geopolymeric composites achieved a remarkable increase in compressive strength by 120% and in flexural strength by 283%. Fractography investigation demonstrated that the interaction adhesion between the fibers and matrix was enhanced due to the surface decoration of PI fiber with CNTs, which contributed to an improvement in fracture-energy dissipation by fiber pullout and fiber debonding from the matrix. As a result, a significant reinforcement effect on geopolymeric composites was achieved through a fiber-bridging mechanism. This study provided an effective methodology to improve the interracial bonding force for PI fiber and also proves a highly efficient application of CNTs-decorated PI fiber for the mechanical enhancement of geopolymeric composites.
Durability of polymer matrix composites for infrastructure: The role of the interphase
Verghese, Kandathil Nikhil Eapen
1999-12-01
As fiber reinforced polymer matrix composites find greater use in markets such as civil infrastructure and ground transportation, the expectations placed on these materials are ever increasing. The overall cost and reliability have become the drivers of these high performance materials and have led to the disappearance of resins such as bismaleimides (BMI). cyanate esters and other high performance polyimides and epoxys. In their place polymers, such polyester and vinylester have arisen. The reinforcing fiber scenario has also undergone changes from the high quality and performance assured IM7 and AS4 to cheaper and hybrid systems consisting of both glass and low cost carbon. Manufacturing processes have had their share of changes too with processes such as pultrusion and other mass production techniques replacing hand lay-up and resin transfer molding. All of this has however come with little or no concession on material performance. The motivation of the present research has therefore been to try to improve the properties of these low cost composites by better understanding the constituent materials (fiber and matrix) and the region that lies in-between them namely the interphase. In order to achieve this. working with controls is necessary and the present discourse therefore deals with the AS4 fiber system from Hexcel Corporation and the vinyl ester resin, Derakane 441-400 from The Dow Chemical Company. The following eight chapters sum up the work done thus far on composites made with sized fibers and the above mentioned resin and fiber systems. They are in the form of publications that have either been accepted. submitted or going to be submitted to various peer reviewed journals. The sizings used have been poly(vinylpyrrolidone) PVP and Polyhydroxyether (Phenoxy) thermoplastic polymers and G' an industrial sizing material supplied by Hexcel. A number of issues have been addressed ranging from viscoelastic relaxation to enviro-mechanical durability. Chapter 1
Prediction of the creep properties of discontinuous fibre composites from the matrix creep law
International Nuclear Information System (INIS)
Bilde-Soerensen, J.B.; Boecker Pedersen, O.; Lilholt, H.
1975-02-01
Existing theories for predicting the creep properties of discontinuous fibre composites with non-creeping fibres from matrix creep properties, originally based on a power law, are extended to include an exponential law, and in principle a general matrixlaw. An analysis shows that the composite creep curve can be obtained by a simple displacement of the matrix creep curve in a log sigma vs. log epsilon diagram. This principle, that each point on the matrix curve has a corresponding point on the composite curve,is given a physical interpretation. The direction of displacement is such that the transition from a power law toan exponential law occurs at a lower strain rate for the composite than for the unreinforced matrix. This emphasizes the importance of the exponential creep range in the creep of fibre composites. The combined use of matrix and composite data may allow the creep phenomenon to be studied over a larger range of strain rates than otherwise possible. A method for constructing generalized composite creep diagrams is suggested. Creep properties predicted from matrix data by the present analysis are compared with experimental data from the literature. (author)
Development and characterization of woven kevlar reinforced epoxy matrix composite materials
International Nuclear Information System (INIS)
Imran, A.; Alam, S.; Irfan, S.; Iftikhar, F.; Raza, M.A.
2006-01-01
Composite materials are actually well established materials that have demonstrated their promising advantages among the light weight structural materials used for aerospace and advanced applications. A great effort is now being made to develop and characterize the Kevlar Epoxy Composite Materials by changing the % age composition of curing agent in epoxy matrix. In order to study the phenomenon; how the change in composition of curing agent effect the composite material and which optimum composition can give the optimum properties of the material, when Kevlar reinforced to Epoxy Matrix by Hand Lay-up process. It was ensured that factors which can .affect the experiment remained the same for each experiment. The composite produced were subjected to mechanical tests to analyze the performance, to optimize the material. (author)
Creep of plain weave polymer matrix composites
Gupta, Abhishek
Polymer matrix composites are increasingly used in various industrial sectors to reduce structural weight and improve performance. Woven (also known as textile) composites are one class of polymer matrix composites with increasing market share mostly due to their lightweight, their flexibility to form into desired shape, their mechanical properties and toughness. Due to the viscoelasticity of the polymer matrix, time-dependent degradation in modulus (creep) and strength (creep rupture) are two of the major mechanical properties required by engineers to design a structure reliably when using these materials. Unfortunately, creep and creep rupture of woven composites have received little attention by the research community and thus, there is a dire need to generate additional knowledge and prediction models, given the increasing market share of woven composites in load bearing structural applications. Currently, available creep models are limited in scope and have not been validated for any loading orientation and time period beyond the experimental time window. In this thesis, an analytical creep model, namely the Modified Equivalent Laminate Model (MELM), was developed to predict tensile creep of plain weave composites for any orientation of the load with respect to the orientation of the fill and warp fibers, using creep of unidirectional composites. The ability of the model to predict creep for any orientation of the load is a "first" in this area. The model was validated using an extensive experimental involving the tensile creep of plain weave composites under varying loading orientation and service conditions. Plain weave epoxy (F263)/ carbon fiber (T300) composite, currently used in aerospace applications, was procured as fabrics from Hexcel Corporation. Creep tests were conducted under two loading conditions: on-axis loading (0°) and off-axis loading (45°). Constant load creep, in the temperature range of 80-240°C and stress range of 1-70% UTS of the
Fabrication and properties of ceramic composites with a boron nitride matrix
International Nuclear Information System (INIS)
Kim, D.P.; Cofer, C.G.; Economy, J.
1995-01-01
Boron nitride (BN) matrix composites reinforced by a number of different ceramic fibers have been prepared using a low-viscosity, borazine oligomer which converts in very high yield to a stable BN matrix when heated to 1,200 C. Fibers including Nicalon (SiC), FP (Al 2 O 3 ), Sumica and Nextel 440 (Al 2 O 3 -SiO 2 ) were evaluated. The Nicalon/BN and Sumica/BN composites displayed good flexural strengths of 380 and 420 MPa, respectively, and modulus values in both cases of 80 GPa. On the other hand, FP/BN and Nextel/BN composites exhibited very brittle behavior. Nicalon fiber with a carbon coating as a buffer barrier improved the strength by 30%, with a large amount of fiber pullout from the BN matrix. In all cases except for Nicalon, the composites showed low dielectric constant and loss
Ceramic Matrix Composite (CMC) Materials Characterization
Calomino, Anthony
2001-01-01
Under the former NASA EPM Program, much initial progress was made in identifying constituent materials and processes for SiC/SiC ceramic composite hot-section components. This presentation discusses the performance benefits of these approaches and elaborates on further constituent and property improvements made under NASA UEET. These include specific treatments at NASA that significantly improve the creep and environmental resistance of the Sylramic(TM) SiC fiber as well as the thermal conductivity and creep resistance of the CVI Sic matrix. Also discussed are recent findings concerning the beneficial effects of certain 2D-fabric architectures and carbon between the BN interphase coating and Sic matrix.
Ceramic Matrix Composite (CMC) Materials Development
DiCarlo, James
2001-01-01
Under the former NASA EPM Program, much initial progress was made in identifying constituent materials and processes for SiC/SiC ceramic composite hot-section components. This presentation discusses the performance benefits of these approaches and elaborates on further constituent and property improvements made under NASA UEET. These include specific treatments at NASA that significantly improve the creep and environmental resistance of the Sylramic(TM) Sic fiber as well as the thermal conductivity and creep resistance of the CVI Sic matrix. Also discussed are recent findings concerning the beneficial effects of certain 2D-fabric architectures and carbon between the BN interphase coating and Sic matrix.
Consolidation effects on tensile properties of an elemental Al matrix composite
Energy Technology Data Exchange (ETDEWEB)
Tang, F. [Building 4515, MS 6064, Metals and Ceramics Division, Oak Ridge National Lab, Oak Ridge, TN 37831 (United States)]. E-mail: tangf@ornl.gov; Meeks, H. [Ceracon Inc., 5150 Fairoaks Blvd. 01-330, Carmichael, CA 95628 (United States); Spowart, J.E. [UES Incorporated, AFRL/MLLM Building 655, 2230 Tenth St. Suite 1, Wright-Patterson AFB, OH 45433 (United States); Gnaeupel-Herold, T. [NIST Center for Neutron Research, 100 Bureau Dr. Stop 8562, Gaithersburg, MD 20899-8562 (United States); Prask, H. [NIST Center for Neutron Research, 100 Bureau Dr. Stop 8562, Gaithersburg, MD 20899-8562 (United States); Anderson, I.E. [Materials and Engineering Physics Program, Ames Laboratory, Iowa State University, Ames, IA 50011 (United States)
2004-11-25
In a simplified composite design, an unalloyed Al matrix was reinforced by spherical Al-Cu-Fe alloy particles (30 vol.%), using either commercial purity (99.7%) or high purity (99.99%) fine powders (diameter < 10 {mu}m). This composite material was consolidated by either vacuum hot pressing (VHP) or quasi-isostatic forging. The spatial distribution of reinforcement particles in both VHP and forged samples was shown to be almost the same by quantitative characterization with a multi-scale area fraction analysis technique. The tensile properties of all composite samples were tested and the forged materials showed significantly higher strength, while the elastic modulus values of all composite materials were close to the upper bound of theoretical predictions. Neutron diffraction measurements showed that there were high compressive residual stresses in the Al matrix of the forged samples and relatively low Al matrix residual stresses (predominantly compressive) in the VHP samples. By tensile tests and neutron diffraction measurements of the forged samples after annealing, it was shown that the high compressive residual stresses in the Al matrix were relieved and that tensile strength was also reduced to almost the same level as that of the VHP samples. Therefore, it was deduced that increased compressive residual stresses and enhanced dislocation densities in the forged composites raised the tensile strength to higher values than those of the VHP composites.
Niobium Carbide-Reinforced Al Matrix Composites Produced by High-Energy Ball Milling
Travessa, Dilermando Nagle; Silva, Marina Judice; Cardoso, Kátia Regina
2017-06-01
Aluminum and its alloys are key materials for the transportation industry as they contribute to the development of lightweight structures. The dispersion of hard ceramic particles in the Al soft matrix can lead to a substantial strengthening effect, resulting in composite materials exhibiting interesting mechanical properties and inspiring their technological use in sectors like the automotive and aerospace industries. Powder metallurgy techniques are attractive to design metal matrix composites, achieving a homogeneous distribution of the reinforcement into the metal matrix. In this work, pure aluminum has been reinforced with particles of niobium carbide (NbC), an extremely hard and stable refractory ceramic. Its use as a reinforcing phase in metal matrix composites has not been deeply explored. Composite powders produced after different milling times, with 10 and 20 vol pct of NbC were produced by high-energy ball milling and characterized by scanning electron microscopy and by X-ray diffraction to establish a relationship between the milling time and size, morphology, and distribution of the particles in the composite powder. Subsequently, an Al/10 pct NbC composite powder was hot extruded into cylindrical bars. The strength of the obtained composite bars is comparable to the commercial high-strength, aeronautical-grade aluminum alloys.
Effect of Bulky and Hydroxyl Groups on Gas Separation Performance of Polyimide Membranes.
Lee, Bo Mi; Kim, Deuk Ju; Nam, Sang Yong
2015-03-01
A series of polyimides were synthesized by a polycondensation reaction using various aromatic dianhydrides and diamines containing bulky cardo and hydroxyl groups. The imidization and chemical structure of the polyimides were confirmed by NMR and FT-IR. The thermal and gas properties of the polyimides were measured by time-lag, XRD, TGA, and DSC studies. The polyimides showed excellent solubility in common organic solvents and high thermal stability. The CO2 selectivity of HPI membrane was higher than traditional polyimides. In particular, the incorporation of hydroxyl groups improved the CO2 permeability of the polyimide due to increased carbon dioxide solubility. The HPI was thermally converted to polybenzoxazole (PBO) at 450 °C.
Wear study of Al-SiC metal matrix composites processed through microwave energy
Honnaiah, C.; Srinath, M. S.; Prasad, S. L. Ajit
2018-04-01
Particulate reinforced metal matrix composites are finding wider acceptance in many industrial applications due to their isotropic properties and ease of manufacture. Uniform distribution of reinforcement particulates and good bonding between matrix and reinforcement phases are essential features in order to obtain metal matrix composites with improved properties. Conventional powder metallurgy technique can successfully overcome the limitation of stir casting techniques, but it is time consuming and not cost effective. Use of microwave technology for processing particulate reinforced metal matrix composites through powder metallurgy technique is being increasingly explored in recent times because of its cost effectiveness and speed of processing. The present work is an attempt to process Al-SiC metal matrix composites using microwaves irradiated at 2.45 GHz frequency and 900 W power for 10 minutes. Further, dry sliding wear studies were conducted at different loads at constant velocity of 2 m/s for various sliding distances using pin-on-disc equipment. Analysis of the obtained results show that the microwave processed Al-SiC composite material shows around 34 % of resistance to wear than the aluminium alloy.
Directory of Open Access Journals (Sweden)
P. Amuthakkannan
2017-06-01
Full Text Available Aluminum alloy based metal matrix composite participate have a wider applications in wear resistance applications. Attempt made in current study is that, basalt fiber reinforced aluminum metal matrix composite have been prepared using stir casting method. Different weight percentage of basalt fiber reinforced with Al (6061 metal matrix composites are used to study the wear resistance of the composites. For wear study, percentage of reinforcement, normal load and sliding velocity are the considered as important parameters. To study the effect of basalt fiber reinforcement on the dry sliding wear of Al6061 alloy composites the Pin On wear tester is used. Initially hardness of the composites was tested, it was found that increasing reinforcement in the composite hardness value of the composites also increased. Based on the Grey relation analysis (GRA the effects of wear resistance of the composites were studied.
Ceramic matrix composites by microwave assisted CVI
International Nuclear Information System (INIS)
Currier, R.P.; Devlin, D.J.
1993-01-01
Chemical vapor infiltration (CVI) processes for producing continuously reinforced ceramic composites are reviewed. Potential advantages of microwave assisted CVI are noted and numerical studies of microwave assisted CVI are reviewed. The models predict inverted thermal gradients in fibrous ceramic preforms subjected to microwave radiation and suggest processing strategies for achieving uniformly dense composites. Comparisons are made to experimental results on silicon-based composite systems. The role played by the relative ability of fiber and matrix to dissipate microwave energy is noted. Results suggest that microwave induced inverted gradients can be exploited to promote inside-out densification. 10 refs., 2 figs
Huang, Haitao; Yu, Jiayu; Guo, Hanxiang; Shen, Yibo; Yang, Fan; Wang, Han; Liu, Rong; Liu, Yang
2018-01-01
On the basis of the outstanding fouling resistance of zwitterionic polymers, an antifouling ultrafiltration membrane was fabricated through phase inversion induced by immersion precipitation method, directly using the novel zwitterionic polyimide (Z-PI), which was synthesized via a two-step procedure including polycondensation and quaternary amination reaction, as membrane material. The chemical structure and composition of the obtained polymer were confirmed by using FTIR, 1H NMR and XPS analysis, and its thermal stability was thoroughly characterized by TGA measurement, respectively. The introduction of zwitterionic groups into polyimide could effectively increase membrane pore size, porosity and wettability, and convert the membrane surface from hydrophobic to highly hydrophilic. As a result, Z-PI membrane displayed significantly improved water permeability compared with that of the reference polyimide (R-PI) membrane without having an obvious compromise in protein rejection. According to the static adsorption and dynamic cycle ultrafiltration experiments of bovine serum albumin (BSA) solution, Z-PI membrane exhibited better fouling resistant ability, especially irreversible fouling resistant ability, suggesting superior antifouling property and long-term performance stability. Moreover, Z-PI membrane had a water flux recovery ratio of 93.7% after three cycle of BSA solution filtration, whereas only about 68.5% was obtained for the control R-PI membrane. These findings demonstrated the advantages of Z-PI membrane material and aimed to provide a facile and scalable method for the large-scale preparation of low fouling ultrafiltration membranes for potential applications.
Directory of Open Access Journals (Sweden)
Rambausek Lina
2014-09-01
Full Text Available In today’s research, smart textiles is an established topic in both electronics and the textile fields. The concept of producing microelectronics directly on a textile substrate is not a mere idea anymore and several research institutes are working on its realisation. Microelectronics like organic field effect transistor (OFET can be manufactured with a layered architecture. The production techniques used for this purpose can also be applied on textile substrates. Besides gate, active and contact layers, the isolating or dielectric layer is of high importance in the OFET architecture. Therefore, generating a high quality dielectric layer that is of low roughness and insulating at the same time is one of the fundamental requirements in building microelectronics on textile surfaces. To evaluate its potential, we have studied polyimide as a dielectric layer, dip-coated onto copper-coated polyester filaments. Accordingly, the copper-coated polyester filament was dip-coated from a polyimide solution with two different solvents, 1-methyl-2-pyrrolidone (NMP and dimethylformaldehyde. A variety of dip-coating speeds, solution concentrations and solvent-solute combinations have been tested. Their effect on the quality of the layer was analysed through microscopy, leak current measurements and atomic force microscopy (AFM. Polyimide dip-coating with polyimide resin dissolved in NMP at a concentration of 15w% in combination with a dip-coating speed of 50 mm/min led to the best results in electrical insulation and roughness. By optimising the dielectric layer’s properties, the way is paved for applying the subsequent semi-conductive layer. In further research, we will be working with the organic semiconductor material TIPS-Pentacene
Hybrid Ceramic Matrix Fibrous Composites: an Overview
International Nuclear Information System (INIS)
Naslain, R
2011-01-01
Ceramic-Matrix Composites (CMCs) consist of a ceramic fiber architecture in a ceramic matrix, bonded together through a thin interphase. The present contribution is limited to non-oxide CMCs. Their constituents being oxidation-prone, they are protected by external coatings. We state here that CMCs display a hybrid feature, when at least one of their components is not homogeneous from a chemical or microstructural standpoint. Hybrid fiber architectures are used to tailor the mechanical or thermal CMC-properties whereas hybrid interphases, matrices and coatings to improve CMC resistance to aggressive environments.
Hybrid Ceramic Matrix Fibrous Composites: an Overview
Naslain, R.
2011-10-01
Ceramic-Matrix Composites (CMCs) consist of a ceramic fiber architecture in a ceramic matrix, bonded together through a thin interphase. The present contribution is limited to non-oxide CMCs. Their constituents being oxidation-prone, they are protected by external coatings. We state here that CMCs display a hybrid feature, when at least one of their components is not homogeneous from a chemical or microstructural standpoint. Hybrid fiber architectures are used to tailor the mechanical or thermal CMC-properties whereas hybrid interphases, matrices and coatings to improve CMC resistance to aggressive environments.
Load transfer in short fibre reinforced metal matrix composites
International Nuclear Information System (INIS)
Garces, Gerardo; Bruno, Giovanni; Wanner, Alexander
2007-01-01
The internal load transfer and the deformation behaviour of aluminium-matrix composites reinforced with 2D-random alumina (Saffil) short fibres was studied for different loading modes. The evolution of stress in the metallic matrix was measured by neutron diffraction during in situ uniaxial deformation tests. Tensile and compressive tests were performed with loading axis parallel or perpendicular to the 2D-reinforcement plane. The fibre stresses were computed based on force equilibrium considerations. The results are discussed in light of a model recently established by the co-authors for composites with visco-plastic matrix behaviour and extended to the case of plastic deformation in the present study. Based on that model, the evolution of internal stresses and the macroscopic stress-strain were simulated. Comparison between the experimental and computational results shows a qualitative agreement in all relevant aspects
Compositional, structural, and optical changes of polyimide implanted by 1.0 MeV Ni+ ions
Czech Academy of Sciences Publication Activity Database
Mikšová, Romana; Macková, Anna; Pupíková, Hana; Malinský, Petr; Slepička, P.; Švorčík, V.
2017-01-01
Roč. 406, SEP (2017), s. 199-204 ISSN 0168-583X R&D Projects: GA MŠk LM2015056; GA ČR(CZ) GBP108/12/G108 Institutional support: RVO:61389005 Keywords : Ni ion implantation * polyimide * polymer degradation Subject RIV: BG - Nuclear, Atomic and Molecular Physics, Colliders OBOR OECD: Nuclear physics Impact factor: 1.109, year: 2016
Microstructural Characterization of Cast Magnesium Matrix Composites by Raman Microscopy
Malika M.A.; Majchrzak K.; Braszczyńska-Malik K.N.
2013-01-01
Cast magnesium matrix composites reinforced with silicon carbide particles were investigated by using Raman microscopy. 3C, 4H and 6H polytypes of SiC particles were identified in the investigated composites. Additionally, Mg2Si compound was detected by Raman microscopy in the composites microstructure.
Advanced ceramic matrix composites for high energy x-ray generation
International Nuclear Information System (INIS)
Khan, Amir Azam; Labbe, Jean Claude
2011-01-01
High energy x-ray targets are the anodes used in high performance tubes, designed to work for long operating times and at high power. Such tubes are used in computed tomography (CT) scan machines. Usually the tubes used in CT scanners have to continuously work at high temperatures and for longer scan durations in order to get maximum information during a single scan. These anodes are composed of a refractory substrate which supports a refractory metallic coating. The present work is a review of the development of a ceramic metal composite based on aluminium nitride (AlN) and molybdenum for potential application as the substrate. This composite is surface engineered by coating with tungsten, the most popular material for high energy x-ray targets. To spray metallic coatings on the surface of ceramic matrix composites dc blown arc plasma is employed. The objective is to increase the performance and the life of an x-ray tube. Aluminium nitride-molybdenum ceramic matrix composites were produced by uniaxial hotpressing mixtures of AlN and Mo powders. These composites were characterized for their mechanical, thermal, electrical and micro-structural properties. An optimized composition was selected which contained 25 vol.% of metallic phase dispersed in the AlN matrix. These composites were produced in the actual size of an anode and coated with tungsten through dc blown arc plasma spraying. The results have shown that sintering of large size anodes is possible through uniaxial pressing, using a modified sintering cycle
Energy Technology Data Exchange (ETDEWEB)
Chelliah, Nagaraj M., E-mail: cmnraj.7@gmail.com [Department of Mechanical Engineering, Indian Institute of Technology Ropar, Rupnagar 140001, Punjab (India); Singh, Harpreet, E-mail: harpreetsingh@iitrpr.ac.in [Department of Mechanical Engineering, Indian Institute of Technology Ropar, Rupnagar 140001, Punjab (India); Surappa, M.K., E-mail: mirle@materials.iisc.ac.in [Department of Materials Engineering, Indian Institute of Science, Bengaluru 560012, Karnataka (India)
2017-06-15
In-situ magnesium matrix composites with three different matrix materials (including Mg, AZ91 and AE44 Mg-alloys) were fabricated by injecting cross-linked polymer directly into the molten Mg/Mg-alloys, and having it convert to the 2.5 vol% SiCNO ceramic phase using liquid stir-casting method. In-situ chemical reaction took place within the molten slurry tending to produce 42 and 18 vol% Mg{sub 2}Si crystals in Mg and AE44 matrix composites, respectively but not in AZ91 matrix composite. Microstructural evolution of Mg{sub 2}Si crystals was discussed on the basis of availability of heterogeneous nucleation sites and amount of Al-atoms in the molten slurry. The observed micro-hardness and yield strengths are enhanced by factor of four to three as compared to their unreinforced counterparts, and Taylor strengthening was found to be the predominant strengthening mechanism in magnesium and AE44 matrix composites. Summation model predicted the yield strengths of the fabricated composites more preciously when compared to Zhang and Chen, and modified Clyne models. - Highlights: • In-situ magnesium composites were fabricated using liquid stir-casting method. • In-situ pyrolysis of cross-linked polymer has been utilized to obtain ceramic phases. • Mg{sub 2}Si crystals were formed in magnesium and AE44 matrix composites but not in AZ91 matrix composites. • The variation in size and morphology of Mg{sub 2}Si crystals with matrix materials are discussed. • Strengthening mechanisms in in-situ composites are analyzed and discussed.
Structural mechanisms of photoeffect in polyimide structures containing heterocyclic fragments
International Nuclear Information System (INIS)
Aleksandrova, E. L.
2006-01-01
Trends in the variation in the quantum yields of charge-carrier photogeneration in polyimide structures containing heterocyclic fragments are studied. It is shown that the efficiency of sensitization of polyimides depends on the donor and acceptor properties of the fragments of monomeric units of the polyimide. It is established that the range of spectral sensitivity for heterocyclic fragments representing intramolecular complexes with charge transport is wider than that for heterocycles that do not represent such complexes
Li, Zulai; Wang, Pengfei; Shan, Quan; Jiang, Yehua; Wei, He; Tan, Jun
2018-06-11
In this work, tungsten carbide particles (WC p , spherical and irregular particles)-reinforced iron matrix composites were manufactured utilizing a liquid sintering technique. The mechanical properties and the fracture mechanism of WC p /iron matrix composites were investigated theoretically and experimentally. The crack schematic diagram and fracture simulation diagram of WC p /iron matrix composites were summarized, indicating that the micro-crack was initiated both from the interface for spherical and irregular WC p /iron matrix composites. However, irregular WC p had a tendency to form spherical WC p . The micro-cracks then expanded to a wide macro-crack at the interface, leading to a final failure of the composites. In comparison with the spherical WC p , the irregular WC p were prone to break due to the stress concentration resulting in being prone to generating brittle cracking. The study on the fracture mechanisms of WC p /iron matrix composites might provide a theoretical guidance for the design and engineering application of particle reinforced composites.
Microstructural Characterization of Cast Magnesium Matrix Composites by Raman Microscopy
Directory of Open Access Journals (Sweden)
M.A. Malik
2013-01-01
Full Text Available Cast magnesium matrix composites reinforced with silicon carbide particles were investigated by using Raman microscopy. 3C, 4H and6H polytypes of SiC particles were identified in the investigated composites. Additionally, Mg2Si compound was detected by Ramanmicroscopy in the composites microstructure.
International Nuclear Information System (INIS)
Bowles, K.J.
1985-01-01
A study was conducted to relate the impact resistance of graphite fiber reinforced composites with matrix properties through gaining an understanding of the basic mechanics involved in the deformation and fracture process, and the effect of the polymer matrix structure on these mechanisms. It was found that the resin matrix structure influences the composite impact resistance in at least two ways. The integration of flexibilizers into the polymer chain structure tends to reduce the T/sub G/ and the mechanical properties of the polymer. The reduction in the mechanical properties of the matrix does not enhance the composite impact resistance because it allows matrix controlled failure to initiate impact damage. Linear polymers, which contain no active groups for cross-linking, do not toughen composites because the fiber-matrix interfacial bond is not of sufficient strength to prevent interfacial failure from occurring. Toughness must be built into the basic polymer backbone and cross-linking structure
Cellular Magnesium Matrix Foam Composites for Mechanical Damping Applications
Shunmugasamy, Vasanth Chakravarthy; Mansoor, Bilal; Gupta, Nikhil
2016-01-01
The damping characteristics of metal alloys and metal matrix composites are relevant to the automotive, aerospace, and marine structures. Use of lightweight materials can help in increasing payload capacity and in decreasing fuel consumption. Lightweight composite materials possessing high damping capabilities that can be designed as structural members can greatly benefit in addressing these needs. In this context, the damping properties of lightweight metals such as aluminum and magnesium and their respective composites have been studied in the existing literature. This review focuses on analyzing the damping properties of aluminum and magnesium alloys and their cellular composites. The damping properties of various lightweight alloys and composites are compared on the basis of their density to understand the potential for weight saving in structural applications. Magnesium alloys are observed to possess better damping properties in comparison to aluminum. However, aluminum matrix syntactic foams reinforced with silicon carbide hollow particles possess a damping capacity and density comparable to magnesium alloy. By using the data presented in the study, composites with specific compositions and properties can be selected for a given application. In addition, the comparison of the results helps in identifying the areas where attention needs to be focused to address the future needs.
Fabrication of fiber composites with a MAX phase matrix by reactive melt infiltration
International Nuclear Information System (INIS)
Lenz, F; Krenkel, W
2011-01-01
Due to the inherent brittleness of ceramics it is very desirable to increase the damage tolerance of ceramics. The ternary MAX phases are a promising group of materials with high fracture toughness. The topic of this study is the development of ceramic matrix composites (CMCs) with a matrix containing MAX phases, to achieve a damage tolerant structural composite material. For this purpose carbon fiber reinforced preforms with a carbon-titanium carbide matrix (C/C-TiC) were developed and infiltrated with silicon by a pressureless reactive melt infiltration. Finally liquid silicon caused the formation of SiC, TiSi 2 and Ti 3 SiC 2 in the matrix of the composite.
Characterization of hybrid aluminum matrix composites for advanced applications – A review
Directory of Open Access Journals (Sweden)
Jaswinder Singh
2016-04-01
Full Text Available Hybrid aluminum matrix composites (HAMCs are the second generation of composites that have potential to substitute single reinforced composites due to improved properties. This paper investigates the feasibility and viability of developing low cost-high performance hybrid composites for automotive and aerospace applications. Further, the fabrication characteristics and mechanical behavior of HAMCs fabricated by stir casting route have also been reviewed. The optical micrographs of the HAMCs indicate that the reinforcing particles are fairly distributed in the matrix alloy and the porosity levels have been found to be acceptable for the casted composites. The density, hardness, tensile behavior and fracture toughness of these composites have been found to be either comparable or superior to the ceramic reinforced composites. It has been observed from the literature that the direct strengthening of composites occurs due to the presence of hard ceramic phase, while the indirect strengthening arises from the thermal mismatch between the matrix alloy and reinforcing phase during solidification. Based on the database for material properties, the application area of HAMCs has been proposed in the present review. It has been concluded that the hybrid composites offer more flexibility and reliability in the design of possible components depending upon the reinforcement's combination and composition.
"A New Class of Creep Resistant Oxide/Oxide Ceramic Matrix Composites"
Energy Technology Data Exchange (ETDEWEB)
Dr. Mohit Jain, Dr. Ganesh Skandan, Prof. Roger Cannon, Rutgers University
2007-03-30
Despite recent progress in the development of SiC-SiC ceramic matrix composites (CMCs), their application in industrial gas turbines for distributed energy (DE) systems has been limited. The poor oxidation resistance of the non-oxide ceramics warrants the use of envrionmental barrier coatings (EBCs), which in turn lead to issues pertaining to life expectancy of the coatings. On the other hand, oxide/oxide CMCs are potential replacements, but their use has been limited until now due to the poor creep resistance at high temperatures, particularly above 1200 oC: the lack of a creep resistant matrix has been a major limiting factor. Using yttrium aluminum garnet (YAG) as the matrix material system, we have advanced the state-of-the-art in oxide/oxide CMCs by introducing innovations in both the structure and composition of the matrix material, thereby leading to high temperature matrix creep properties not achieved until now. An array of YAG-based powders with a unique set of particle characteristics were produced in-house and sintered to full density and compressive creep data was obtained. Aided in part by the composition and the microstructure, the creep rates were found to be two orders of magnitude smaller than the most creep resistant oxide fiber available commercially. Even after accounting for porosity and a smaller matrix grain size in a practical CMC component, the YAG-based matrix material was found to creep slower than the most creep resistant oxide fiber available commercially.
Microstructural Characterization of Cast Magnesium Matrix Composites by Raman Microscopy
Directory of Open Access Journals (Sweden)
Malika M.A.
2013-03-01
Full Text Available Cast magnesium matrix composites reinforced with silicon carbide particles were investigated by using Raman microscopy. 3C, 4H and 6H polytypes of SiC particles were identified in the investigated composites. Additionally, Mg2Si compound was detected by Raman microscopy in the composites microstructure.
Dianhydrides, polyimides, methods of making each, and methods of use
Ma, Xiaohua; Pinnau, Ingo; Ghanem, Bader
2015-01-01
Embodiments of the present disclosure provide for an aromatic dianhydride, a method of making an aromatic dianhydride, an aromatic dianhydride-based polyimide, a method of making an aromatic dianhydride-based polyimide, and the like.
Dianhydrides, polyimides, methods of making each, and methods of use
Ma, Xiaohua
2015-01-08
Embodiments of the present disclosure provide for an aromatic dianhydride, a method of making an aromatic dianhydride, an aromatic dianhydride-based polyimide, a method of making an aromatic dianhydride-based polyimide, and the like.
Rahman, AKM Samsur
Geopolymers have the potential to cross the process performance gap between polymer matrix and ceramic matrix composites (CMC), enabling high temperature capable composites that are manufactured at relatively low temperatures. Unfortunately, the inherently low toughness of these geopolymers limits the performance of the resulting fiber reinforced geopolymer matrix composites. Toughness improvements in composites can be addressed through the adjustments in the fiber/matrix interfacial strength and through the improvements in the inherent toughness of the constituent materials. This study investigates the potential to improve the inherent toughness of the geopolymer matrix material through the addition of nanofillers, by considering physical dimensions, mechanical properties, reinforcing capability and interfacial bond strength effects. A process optimization study was first undertaken to develop the ability to produce consistent, neat geopolymer samples, a critical precursor to producing nano-filled geopolymer for toughness evaluation. After that, single edge notched bend beam fracture toughness and un-notched beam flexural strength were evaluated for silicon carbide, alumina and carbon nanofillers reinforced geopolymer samples treated at various temperatures in reactive and inert environments. Toughness results of silicon carbide and carbon nanofillers reinforced geopolymers suggested that with the improved baseline properties, high aspect ratio nanofillers with high interfacial bond strength are the most capable in further improving the toughness of geopolymers. Among the high aspect ratio nanofillers i.e. nanofibers, 2vol% silicon carbide whicker (SCW) showed the highest improvement in fracture toughness and flexural strength of ~164% & ~185%, respectively. After heat treatment at 650 °C, SCW reinforcement was found to be effective, with little reduction in the performance, while the performance of alumina nanofiber (ANF) reinforced geopolymer significantly
3-D FEM Modeling of fiber/matrix interface debonding in UD composites including surface effects
International Nuclear Information System (INIS)
Pupurs, A; Varna, J
2012-01-01
Fiber/matrix interface debond growth is one of the main mechanisms of damage evolution in unidirectional (UD) polymer composites. Because for polymer composites the fiber strain to failure is smaller than for the matrix multiple fiber breaks occur at random positions when high mechanical stress is applied to the composite. The energy released due to each fiber break is usually larger than necessary for the creation of a fiber break therefore a partial debonding of fiber/matrix interface is typically observed. Thus the stiffness reduction of UD composite is contributed both from the fiber breaks and from the interface debonds. The aim of this paper is to analyze the debond growth in carbon fiber/epoxy and glass fiber/epoxy UD composites using fracture mechanics principles by calculation of energy release rate G II . A 3-D FEM model is developed for calculation of energy release rate for fiber/matrix interface debonds at different locations in the composite including the composite surface region where the stress state differs from the one in the bulk composite. In the model individual partially debonded fiber is surrounded by matrix region and embedded in a homogenized composite.
Metal matrix coated fiber composites and the methods of manufacturing such composites
Weeks, J.K. Jr.; Gensse, C.
1993-09-14
A fiber coating which allows ceramic or metal fibers to be wetted by molten metals is disclosed. The coating inhibits degradation of the physical properties caused by chemical reaction between the fiber and the coating itself or between the fiber and the metal matrix. The fiber coating preferably includes at least a wetting layer, and in some applications, a wetting layer and a barrier layer between the fiber and the wetting layer. The wetting layer promotes fiber wetting by the metal matrix. The barrier layer inhibits fiber degradation. The fiber coating permits the fibers to be infiltrated with the metal matrix resulting in composites having unique properties not obtainable in pure materials. 8 figures.
METAL MATRIX COMPOSITE BRAKE ROTORS: HISTORICAL DEVELOPMENT AND PRODUCT LIFE CYCLE ANALYSIS
Directory of Open Access Journals (Sweden)
M.M. Rahman
2011-12-01
Full Text Available Metal matrix composites (MMCs have become attractive for engineering structural applications due to their excellent specific strength and are increasingly seen as an alternative to conventional materials, particularly in the automotive industry. In this study, a historical background on the development and application of metal matrix composites for automotive brake rotors is presented. The discussion also includes an analysis of the product life cycle with stir casting as a case study. The historical review analysis revealed that gradual development of material and processing techniques have led to lighter weight, lower cost and higher performance brake rotors as a result of a better understanding of the mechanics of metal matrix composites. It emerged from the study that the stir casting technique provides ease of operation, sustainability and, most significantly, very competitive costs without sacrificing quality relative to other techniques; as such, it is the most attractive manufacturing process in the industry. These findings can be used for future design and manufacture of an efficient and effective aluminium matrix composite brake rotor for automotive and other applications.
The Candida albicans Biofilm Matrix: Composition, Structure and Function.
Pierce, Christopher G; Vila, Taissa; Romo, Jesus A; Montelongo-Jauregui, Daniel; Wall, Gina; Ramasubramanian, Anand; Lopez-Ribot, Jose L
2017-03-01
A majority of infections caused by Candida albicans -the most frequent fungal pathogen-are associated with biofilm formation. A salient feature of C. albicans biofilms is the presence of the biofilm matrix. This matrix is composed of exopolymeric materials secreted by sessile cells within the biofilm, in which all classes of macromolecules are represented, and provides protection against environmental challenges. In this review, we summarize the knowledge accumulated during the last two decades on the composition, structure, and function of the C. albicans biofilm matrix. Knowledge of the matrix components, its structure, and function will help pave the way to novel strategies to combat C. albicans biofilm infections.
Directory of Open Access Journals (Sweden)
LI Bintai
2016-06-01
Full Text Available Applications and research progress in advanced aeronautical resin matrix composites by National Key Laboratory of Advanced Composites (LAC were summarized. A novel interlaminar toughening technology employing ultra-thin TP non-woven fabric was developed in LAC, which significantly improved the compression after impact (CAI performances of composite laminates.Newly designed multilayer sandwich stealth composite structures exhibited a good broadband radar absorbing properties at 1-18 GHz.There were remarkable developments in high toughness and high temperature resin matrix composites, covering major composite processing technologies such as prepreg-autoclave procedure, liquid composite molding and automation manufacture, etc. Finally, numerical simulation and optimization methods were deliberately utilized in the study of composites curing behavior, resin flow and curing deformation. A composite material database was also established.In conclusion, LAC has been a great support for the development of aeronautical equipment, playing such roles as innovation leading, system dominating, foundation supporting and application ensuring of aerocomposites.
DijuSamuel, G.; Raja Dhas, J. Edwin
2017-10-01
This paper focus on impact of tool pin in friction stir welding on activated carbon reinforced aluminium metal matrix composite. For fabrication of metal matrix composite AA6061 is used as matrix and activated carbon is used as reinforcement and it is casted using modified stir casting technique. After casting metal matrix composite has undergone various microstructure tests like SEM,EDAX and XRD. FSW is carried out in this metal matrix composite by choosing various tool pin profile like square,round,Threaded round, hexagon and taper. The quality of welded plates is measured in terms of ultimate tensile strength and hardness.
Polyimides Containing Amide And Perfluoroisopropyl Links
Dezem, James F.
1993-01-01
New polyimides synthesized from reactions of aromatic hexafluoroisopropyl dianhydrides with asymmetric amide diamines. Soluble to extent of at least 10 percent by weight at temperature of about 25 degrees C in common amide solvents such as N-methylpyrrolidone, N,N-dimethylacetamide, and N,N-dimethylformamide. Polyimides form tough, flexible films, coatings, and moldings. Glass-transition temperatures ranged from 300 to 365 degrees C, and crystalline melting temperatures observed between 543 and 603 degrees C. Display excellent physical, chemical, and electrical properties. Useful as adhesives, laminating resins, fibers, coatings for electrical and decorative purposes, films, wire enamels, and molding compounds.
Sakhavand, Navid
Many natural and biomimetic composites - such as nacre, silk and clay-polymer - exhibit a remarkable balance of strength, toughness, and/or stiffness, which call for a universal measure to quantify this outstanding feature given the platelet-matrix structure and material characteristics of the constituents. Analogously, there is an urgent need to quantify the mechanics of emerging electronic and photonic systems such as stacked heterostructures, which are composed of strong in-plane bonding networks but weak interplanar bonding matrices. In this regard, development of a universal composition-structure-property map for natural platelet-matrix composites, and stacked heterostructures opens up new doors for designing materials with superior mechanical performance. In this dissertation, a multiscale bottom-up approach is adopted to analyze and predict the mechanical properties of platelet-matrix composites. Design guidelines are provided by developing universally valid (across different length scales) diagrams for science-based engineering of numerous natural and synthetic platelet-matrix composites and stacked heterostructures while significantly broadening the spectrum of strategies for fabricating new composites with specific and optimized mechanical properties. First, molecular dynamics simulations are utilized to unravel the fundamental underlying physics and chemistry of the binding nature at the atomic-level interface of organic-inorganic composites. Polymer-cementitious composites are considered as case studies to understand bonding mechanism at the nanoscale and open up new venues for potential mechanical enhancement at the macro-scale. Next, sophisticated mathematical derivations based on elasticity and plasticity theories are presented to describe pre-crack (intrinsic) mechanical performance of platelet-matrix composites at the microscale. These derivations lead to developing a unified framework to construct series of universal composition
Muradov, A. D.; Mukashev, K. M.; Yar-Mukhamedova, G. Sh.; Korobova, N. E.
2017-11-01
The impact of silver metallization and electron irradiation on the physical and mechanical properties of polyimide films has been studied. The metal that impregnated the structure of the polyimide substrate was 1-5 μm. The surface coatings contained 80-97% of the relative silver mirror in the visible and infrared regions. Irradiation was performed at the ELU-6 linear accelerator with an average beam electron energy of 2 MeV, an integral current of up to 1000 μA, a pulse repetition rate of 200 Hz, and a pulse duration of 5 μs. The absorbed dose in the samples was 10, 20, 30, and 40 MGy. The samples were deformed at room temperature under uniaxial tension on an Instron 5982 universal testing system. The structural changes in the composite materials that result from the impact of the physical factors were studied using an X-ray diffractometer DRON-2M in air at 293 K using Cu K α radiation (λαCu = 1.5418 Å). A substantial growth of mechanical characteristics resulting from the film metallization, as compared to the pure film, was observed. The growth of the ultimate strength by Δσ = 105 MPa and the plasticity by Δɛ = 75% is connected with the characteristics of the change of structure of the metallized films and the chemical etching conditions. The electron irradiation of the metallized polyimide film worsens its elastic and strength characteristics due to the formation of new phases in the form of silver oxide in the coating. The concentration of these phases increased with increasing dose, which was also the result of the violation of the ordered material structure, namely, the rupture of polyimide macromolecule bonds and the formation of new phases of silver in the coating. A mathematical model was obtained that predicts the elastic properties of silver metallized polyimide films. This model agrees with the experimental data.
Corrosion of Graphite Aluminum Metal Matrix Composites
1991-02-01
cathodic protection of G/AI MMCs resulted in overprotection 13. Overprotection resulted from a local increase in pH near cathodic sites during...34Cathodic Overprotection of SiC/6061-T6 and G/6061- T6 Aluminum Alloy Metal Matrix Composites," Scripta Metallurgica, 22 (1988) 413-418. 14. R
Reinforced Thermoplastic Polyimide with Dispersed Functionalized Single Wall Carbon Nanotubes
Lebron-Colon, Marisabel; Meador, Michael A.; Gaier, James R.; Sola, Francisco; Scheiman, Daniel A.; McCorkle, Linda S.
2010-01-01
Molecular pi-complexes were formed from pristine HiPCO single-wall carbon nanotubes (SWCNTs) and 1-pyrene- N-(4- N'-(5-norbornene-2,3-dicarboxyimido)phenyl butanamide, 1. Polyimide films were prepared with these complexes as well as uncomplexed SWCNTs and the effects of nanoadditive addition on mechanical, thermal, and electrical properties of these films were evaluated. Although these properties were enhanced by both nanoadditives, larger increases in tensile strength and thermal and electrical conductivities were obtained when the SWCNT/1 complexes were used. At a loading level of 5.5 wt %, the Tg of the polyimide increased from 169 to 197 C and the storage modulus increased 20-fold (from 142 to 3045 MPa). The addition of 3.5 wt % SWCNT/1 complexes increased the tensile strength of the polyimide from 61.4 to 129 MPa; higher loading levels led to embrittlement and lower tensile strengths. The electrical conductivities (DC surface) of the polyimides increased to 1 x 10(exp -4) Scm(exp -1) (SWCNT/1 complexes loading level of 9 wt %). Details of the preparation of these complexes and their effects on polyimide film properties are discussed.
Steel-SiC Metal Matrix Composite Development. Final report
International Nuclear Information System (INIS)
Smith, Don D.
2005-01-01
One of the key materials challenges for Generation IV reactor technology is to improve the strength and resistance to corrosion and radiation damage in the metal cladding of the fuel pins during high-temperature operation. Various candidate Gen IV designs call for increasing core temperature to improve efficiency and facilitate hydrogen production, operation with molten lead moderator to use fast neutrons. Fuel pin lifetime against swelling and fracture is a significant limit in both respects. The goal of this project is to develop a method for fabricating SiC-reinforced high-strength steel. We are developing a metal-matrix composite (MMC) in which SiC fibers are be embedded within a metal matrix of steel, with adequate interfacial bonding to deliver the full benefit of the tensile strength of the SiC fibers in the composite. In the context of the mission of the SBIR program, this Phase I grant has been successful. The development of a means to attain interfacial bonding between metal and ceramic has been a pacing challenge in materials science and technology for a century. It entails matching or grading of thermal expansion across the interface and attaining a graded chemical composition so that impurities do not concentrate at the boundary to create a slip layer. To date these challenges have been solved in only a modest number of pairings of compatible materials, e.g. Kovar and glass, titanium and ceramic, and aluminum and ceramic. The latter two cases have given rise to the only presently available MMC materials, developed for aerospace applications. Those materials have been possible because the matrix metal is highly reactive at elevated temperature so that graded composition and intimate bonding happens naturally at the fiber-matrix interface. For metals that are not highly reactive at processing temperature, however, successful bonding is much more difficult. Recent success has been made with copper MMCs for cooling channels in first-wall designs for fusion
Natural Gas Sweetening by Ultra-Microporous Polyimides Membranes
Alghunaimi, Fahd
2017-05-01
Most natural gas fields in Saudi Arabia contain around 10 mol.% carbon dioxide. The present technology to remove carbon dioxide is performed by chemical absorption, which has many drawbacks. Alternatively, membrane-based gas separation technology has attracted great interest in recent years due to: (i) simple modular design, (ii) potential cost effectiveness, (iii) ease of scale-up, and (iv) environmental friendliness. The state-of-the-art membrane materials for natural gas sweetening are glassy cellulose acetate and polyimide, which were introduced in the 1980s. In the near future, the kingdom is planning to boost its production of natural gas for power generation and increase the feedstock for new petrochemical plants. Therefore, the kingdom and worldwide market has an urgent need for better membrane materials to remove carbon dioxide from raw natural gas. The focus of this dissertation was to design new polyimide membrane materials for CO2/CH4 separation exhibiting high permeability and high selectivity relative to the standard commercial materials tested under realistic mixed-gas feed conditions. Furthermore, this study provided a fundamental understanding of structure/gas transport property relationships of triptycene-based PIM-polyimides. Optimally designed intrinsically microporous polyimide (PIM-PIs) membranes in this work exhibited drastically increased CO2/CH4 selectivities of up to ~75. In addition, a novel triptycene-based hydroxyl-containing polyimide (TDA1-APAF) showed 5-fold higher permeabilities over benchmark commercial materials such as cellulose acetate. Furthermore, this polyimide had a N2/CH4 selectivity of 2.3, thereby making it possible to simultaneously treat CO2- and N2-contaminated natural gas. Also, TDA1-APAF showed a CO2 permeability of 21 Barrer under binary 1:1 CO2/CH4 mixed-gas feed with a selectivity of 72 at a partial CO2 pressure of 10 bar which are significantly better than cellulose triacetate. These results suggest that TDA1
International Nuclear Information System (INIS)
Rngie, M.
2003-01-01
Thermal degradation behavior of sized and unsized carbon fibers in polyimide matrix was investigated. Degradation of neat resin and unidirectional laminates were investigated by thermogravimetric analysis technique at temperatures between 470 d ig C -650 d ig C and up to 250 h rs. Isothermal ageing of the PMR-X composite samples under different test conditions (i. e. different temperatures and prolonged aging times), showed that oxidation and degradation occurs in stage three different rates. Thermogravimetric analysis showed that the cured PMR-X composite panels are more stable in an inert atmosphere (nitrogen atmosphere)than in air and the degradation of neat resin is much higher than the composite samples. However, the rate of degradation of the unsized untreated carbon fibers in nitrogen environment is much higher than that for the PMR-X composites containing sized fibers
Carbide-reinforced metal matrix composite by direct metal deposition
Novichenko, D.; Thivillon, L.; Bertrand, Ph.; Smurov, I.
Direct metal deposition (DMD) is an automated 3D laser cladding technology with co-axial powder injection for industrial applications. The actual objective is to demonstrate the possibility to produce metal matrix composite objects in a single-step process. Powders of Fe-based alloy (16NCD13) and titanium carbide (TiC) are premixed before cladding. Volume content of the carbide-reinforced phase is varied. Relationships between the main laser cladding parameters and the geometry of the built-up objects (single track, 2D coating) are discussed. On the base of parametric study, a laser cladding process map for the deposition of individual tracks was established. Microstructure and composition of the laser-fabricated metal matrix composite objects are examined. Two different types of structures: (a) with the presence of undissolved and (b) precipitated titanium carbides are observed. Mechanism of formation of diverse precipitated titanium carbides is studied.
Ferroelastic ceramic-reinforced metal matrix composites
2006-01-01
Composite materials comprising ferroelastic ceramic particulates dispersed in a metal matrix are capable of vibration damping. When the ferroelastic ceramic particulates are subjected to stress, such as the cyclic stress experienced during vibration of the material, internal stresses in the ceramic cause the material to deform via twinning, domain rotation or domain motion thereby dissipating the vibrational energy. The ferroelastic ceramic particulates may also act as reinforcements to impro...
Composites having an intermetallic containing matrix
International Nuclear Information System (INIS)
Nagle, D.C.; Brupbacher, J.M.; Christodoulou, L.
1990-01-01
This paper describes a composite material. It comprises: a dispersion of in-situ precipitated second phase particles selected from the group consisting of borides, carbides, nitrides, and sulfides, in an intermetallic containing matrix selected from the group consisting of the aluminides, silicides, and beryllides of nickel, copper, titanium, cobalt, iron, platinum, gold, silver, niobium, tantalum, zinc, molybdenum, hafnium, tin, tungsten, lithium, magnesium, thorium, chromium, vanadium, zirconium, and manganese
Hydrophobic matrix-free graphene-oxide composites with isotropic and nematic states
Wåhlander, Martin; Nilsson, Fritjof; Carlmark, Anna; Gedde, Ulf W.; Edmondson, Steve; Malmström, Eva
2016-08-01
We demonstrate a novel route to synthesise hydrophobic matrix-free composites of polymer-grafted graphene oxide (GO) showing isotropic or nematic alignment and shape-memory effects. For the first time, a cationic macroinitiator (MI) has been immobilised on anionic GO and subsequently grafted with hydrophobic polymer grafts. Dense grafts of PBA, PBMA and PMMA with a wide range of average graft lengths (MW: 1-440 kDa) were polymerised by surface-initiated controlled radical precipitation polymerisation from the statistical MI. The surface modification is designed similarly to bimodal graft systems, where the cationic MI generates nanoparticle repulsion, similar to dense short grafts, while the long grafts offer miscibility in non-polar environments and cohesion. The state-of-the-art dispersions of grafted GO were in the isotropic state. Transparent and translucent matrix-free GO-composites could be melt-processed directly using only grafted GO. After processing, birefringence due to nematic alignment of grafted GO was observed as a single giant Maltese cross, 3.4 cm across. Permeability models for composites containing aligned 2D-fillers were developed, which were compared with the experimental oxygen permeability data and found to be consistent with isotropic or nematic states. The storage modulus of the matrix-free GO-composites increased with GO content (50% increase at 0.67 wt%), while the significant increases in the thermal stability (up to 130 °C) and the glass transition temperature (up to 17 °C) were dependent on graft length. The tuneable matrix-free GO-composites with rapid thermo-responsive shape-memory effects are promising candidates for a vast range of applications, especially selective membranes and sensors.We demonstrate a novel route to synthesise hydrophobic matrix-free composites of polymer-grafted graphene oxide (GO) showing isotropic or nematic alignment and shape-memory effects. For the first time, a cationic macroinitiator (MI) has been
CEMCAN Software Enhanced for Predicting the Properties of Woven Ceramic Matrix Composites
Murthy, Pappu L. N.; Mital, Subodh K.; DiCarlo, James A.
2000-01-01
Major advancements are needed in current high-temperature materials to meet the requirements of future space and aeropropulsion structural components. Ceramic matrix composites (CMC's) are one class of materials that are being evaluated as candidate materials for many high-temperature applications. Past efforts to improve the performance of CMC's focused primarily on improving the properties of the fiber, interfacial coatings, and matrix constituents as individual phases. Design and analysis tools must take into consideration the complex geometries, microstructures, and fabrication processes involved in these composites and must allow the composite properties to be tailored for optimum performance. Major accomplishments during the past year include the development and inclusion of woven CMC micromechanics methodology into the CEMCAN (Ceramic Matrix Composites Analyzer) computer code. The code enables one to calibrate a consistent set of constituent properties as a function of temperature with the aid of experimentally measured data.
Development of new addition-type composite resins
Kray, R. J.
1981-01-01
The most promising of a number of new addition type polyimides and polyaromatic melamine (NCNS) resins for use in high performance composite materials. Three different cure temperature ranges were of interest: 530-560 K (500-550 F), 475-530 K (400-500 F), and 450 K (350 F). Examined were a wide variety of polyimide precursors terminated with 5 norbornene groups and addition polymerized at 560 K similar to PMR-15 and LARC-160 polyimides. In addition, a number of lower curing cinnamal end capped polyimides and a bismaleimide were investigated but were not found promising. A group of NCNS resins were investigated and some were found to be superior to current epoxy resins in moisture resistance, oxidative aging and flame and smoke properties.
Interfacial reaction effects on erosion of aluminum matrix composites
International Nuclear Information System (INIS)
Tu, J.P.; Hiroshima Univ., Higashi-Hiroshima; Matsumura, M.
1999-01-01
Alumina borate (A 18 B 4 O 33 ) whisker reinforced aluminum composites have attracted interest because of their high specific strength, high modulus and low cost. An obvious feature of the microstructure in A 18 B 4 O 33 /Al composite is that an interfacial reaction exists between the whisker and the aluminum alloy. In order to discuss the influence of interface interaction between the whisker and matrix on the erosion resistance of composites, two reaction treatments are conducted. From the results of the treated composites, it can be obtained about the erosion characteristics of the composite materials under steady-state conditions
Compressive behavior of wire reinforced bulk metallic glass matrix composites
Energy Technology Data Exchange (ETDEWEB)
Lee, Seung-Yub [Department of Materials Science, M/C 138-78, California Institute of Technology, Pasadena, CA 91125 (United States); Clausen, Bjorn [Lujan Neutron Science Center, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Uestuendag, Ersan [Department of Materials Science and Engineering, Iowa State University, Ames, IA 50011 (United States)]. E-mail: ustundag@iastate.edu; Choi-Yim, Haein [Department of Materials Science, M/C 138-78, California Institute of Technology, Pasadena, CA 91125 (United States); Aydiner, C. Can [Department of Materials Science and Engineering, Iowa State University, Ames, IA 50011 (United States); Bourke, Mark A.M. [Materials Science and Technology Division, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States)
2005-06-15
Bulk metallic glasses (BMGs) possess a unique set of mechanical properties that make them attractive structural materials. However, when loaded without constraint, BMGs fracture catastrophically due to formation of macroscopic shear bands and this behavior reduces their reliability. To address this issue, BMG matrix composites have been developed. In this investigation, neutron diffraction was used during uniaxial compressive loading to measure the internal strains in the second phases of various BMG composites reinforced with Ta, Mo, or stainless steel wires. The diffraction data were then employed to develop a finite element model that deduced the in situ constitutive behavior of each phase. It was found that the reinforcements yielded first and started transferring load to the matrix, which remained elastic during the whole experiment. While the present composites exhibited enhanced ductility, largely due to their ductile reinforcements, they yielded at applied stresses lower than those found in W reinforced composites.
Feasibility study on development of metal matrix composite by microwave stir casting
Lingappa, S. M.; Srinath, M. S.; Amarendra, H. J.
2018-04-01
Need for better service oriented materials has boosted the demand for metal matrix composite materials, which can be developed to have necessary properties. One of the most widely utilized metal matrix composite is Al-SiC, which is having a matrix made of aluminium metal and SiC as reinforcement. Lightweight and conductivity of aluminium, when combined with hardness and wear resistance of SiC provides an excellent platform for various applications in the field of electronics, automotives, and aerospace and so on. However, uniform distribution of reinforcement particles is an issue and has to be addressed. The present study is an attempt made to develop Al-SiC metal matrix composite by melting base metal using microwave hybrid heating technique, followed by addition of reinforcement and stirring the mixture for obtaining homogenous mixture. X-Ray Diffraction analysis shows the presence of aluminium and SiC in the cast material. Further, microstructural study shows the distribution of SiC particles in the grain boundaries.
Microstructure Characteristics of Fe-Matrix Composites Reinforced by In-Situ Carbide Particulates
Huang, Xiaodong; Song, Yanpei
2017-10-01
Carbide particulates reinforced iron-matrix composites were prepared by in-situ synthesis reaction between Ti, V and C on liquid alloys surface. The microstructure of the composite was characterized by SEM, TEM and OM. The results showed that the main phases were α-Fe, carbide particulate; besides, there were small amounts of γ-Fe and graphite (G) in the composite. The carbides were TiVC2 and VC in the shape of short bar and graininess. The matrix consisted of martensite and small amounts of retained austenite.
NewIn-situ synthesis method of magnesium matrix composites reinforced with TiC particulates
Directory of Open Access Journals (Sweden)
Zhang Xiuqing
2006-12-01
Full Text Available Magnesium matrix composites reinforced with TiC particulates was prepared using a new in-situ synthesis method of remelting and dilution technique. And measurements were performed on the composites. The results of x ray diffraction (XRD analysis confirmed that TiC particulates were synthesized during the sintering process, and they retained in magnesium matrix composites after the remelting and dilution processing. From the microstructure characterization and electron probe microanalysis (EPMA, we could see that fine TiC particulates distributed uniformly in the matrix material.
The effect of alumina nanofillers size and shape on mechanical behavior of PMMA matrix composite
Directory of Open Access Journals (Sweden)
Ben Hasan Somaya Ahmed
2014-01-01
Full Text Available Composites with the addition of alumina nanofillers show improvement in mechanical properties. The PMMA polymer was used as a matrix and two different types of nanofillers, having extremely different shapes were added in the matrix to form the composite. Reinforcements were based on alumina nanoparticles having either spherical shape or whiskers having the length to diameter ratio of 100. The influence of alumina fillers size, shape and fillers loading on mechanical properties of prepared composite were studied using the nanoindentation measurements and dynamic mechanical analysis. It was observed that both alumina whiskers and alumina spherical nanoparticles added in the PMMA matrix improved the mechanical properties of the composite but the improvement was significantly higher with alumina whisker reinforcement. The concentration of the reinforcing alumina spherical nanoparticles and alumina whiskers in PMMA matrix varied up to 5 wt. %. The best performance was obtained by the addition of 3 wt. % of alumina whiskers in the PMMA matrix with regard to mechanical properties of the obtained composite.
Modeling the curing process of thermosetting resin matrix composites
Loos, A. C.
1986-01-01
A model is presented for simulating the curing process of a thermosetting resin matrix composite. The model relates the cure temperature, the cure pressure, and the properties of the prepreg to the thermal, chemical, and rheological processes occurring in the composite during cure. The results calculated with the computer code developed on the basis of the model were compared with the experimental data obtained from autoclave-curved composite laminates. Good agreement between the two sets of results was obtained.
Evaluation of dry sliding wear behavior of silicon particles reinforced aluminum matrix composites
International Nuclear Information System (INIS)
Sun Zhiqiang; Zhang Di; Li Guobin
2005-01-01
This paper reports a study on the wear property of powder metallurgy aluminum matrix composites 9Si/Al-Cu-Mg. A on rock wear-testing machine is used to evaluate the wear property of the composites, in which a GCrl5 steel ring is used as the counter face material. The wear behavior of the composites under different conditions is studied. The optical microscope and scanning electron microscope are used to analyze the worn surfaces and the subsurface of the composites in order to research the wear mechanism of the composites. Results indicate that the weight loss of the composite were lower than that of the matrix alloy
Carbon fibre reinforced copper matrix composites: processing routes and properties
Energy Technology Data Exchange (ETDEWEB)
Le Petitcorps, Y. [Bordeaux-1 Univ., 33 - Pessac (France). ICMCB; Poueylaud, J.M. [Bordeaux-1 Univ., 33 - Pessac (France). ICMCB; Albingre, L. [Bordeaux-1 Univ., 33 - Pessac (France). ICMCB; Berdeu, B. [L`Electrolyse, 33 - Latresne (France); Lobstein, P. [L`Electrolyse, 33 - Latresne (France); Silvain, J.F. [Bordeaux-1 Univ., 33 - Pessac (France). ICMCB
1997-06-01
Copper matrix composites are of interest for applications in the electronic field which requires materials with high thermal conductivity properties. The use of carbon fibres can (1) decrease the density and the coefficient of thermal expansion of the material and (2) increase the stiffness and strength to rupture of the resulting composite. In order to produce cheap materials, chemical plating and uniaxial hot pressing processing routes were chosen. 1D-C{sub (P55Thornel)} / Cu prepregs were hot pressed in an argon atmosphere at 750 C during 30 min. The volume fraction of the fibres within the composite was in the range of 10-35%. Physical (density and thermal expansion coefficient) and thermal conductivity properties of the composite were in good agreement with the predictions. However this material exhibits very poor mechanical properties (Young`s modulus and tensile strength). Scanning electron microscopy (SEM) observations of the surfaces of ruptures have shown that (1) a very weak bonding between the graphite fibres and the copper matrix was formed and (2) the rupture of the composite was initiated in the matrix at the copper grain boundaries. In order to overcome these two difficulties, the carbon fibres were pre-coated with a thin layer (100 nm) of cobalt. The aim of the cobalt was to react with the carbon to form carbide compounds and as a consequence to increase the bonding between the metal and the fibre. The tensile properties ({sigma}{sub c}{sup R} and E{sub c}) of this composite were then increased by 50% in comparison with the former material; however the strain to rupture was still too weak ({epsilon}{sub c}{sup R} = 0.5%). In order to explain the role of each constituents, X-ray profiles and TEM analyses were done at the fibre/matrix interface and at the grain boundaries. Some modifications of the chemical plating steps were done to improve the purity of the copper. (orig.)
Chemical formation of palladium-free surface-nickelized polyimide film for flexible electronics
International Nuclear Information System (INIS)
Hsiao, Y.-S.; Whang, W.-T.; Wu, S.-C.; Chuang, Kuen-Ru
2008-01-01
Flexible polyimide (PI) films for flexible electronics were surface-nickelized using a fully solution-based process and excellent adhesion between the nickel and polyimide phases was observed. Polyimide substrates were modified by alkaline hydrolysis, ion exchange, reduction and nickel electroless deposition without palladium. Atomic force microscopy and field emission scanning electron microscopy were used to follow the growth of nickel nanoparticles (Ni-NPs) and nickel layers on the polyimide surface. The surface resistances of the Ni-NPs/PI films and Ni/PI films, measured using a four-point probe, were 1.6 x 10 7 and 0.83 Ω/cm 2 , respectively. The thicknesses of Ni-NPs and the Ni layer on the polyimide surface were 82 nm and 382 nm, respectively, as determined by transmission electron microscopy, and the Ni layer adhered well to PI, as determined by the adhesive tape testing method
International Nuclear Information System (INIS)
Fox, K.M.
1993-01-01
Previous experimental work by Gundel and Wawner showed that the matrix alloy has a strong effect on reaction layer growth in Ti alloy/SCS-6 composite systems. A finite difference technique was used to model the reaction layer growth, which predicts the same trends as those exhibited by the experimental data. Matrix alloying elements such as Mo and Cr in metastable β alloys will affect the equilibrium compositions and diffusivities in the matrix, but matrix diffusion is not found to be rate controlling. Regular solution thermodynamic models indicate that the main affect of matrix composition is in controlling carbon-flux through the reaction layer by altering equilibrium C-TiC-Ti interfacial compositions. (orig.)
Novel thermally cross-linked polyimide membranes for ethanol dehydration via pervaporation
Xu, Sheng
2015-12-01
© 2015 Elsevier B.V. In this work, two novel carboxyl-containing polyimides, 2,2\\'-bis(3,4-dicarboxyphenyl) hexafluoropropane dianhydride-4,4\\'-diaminodiphenylmethane/3,5-diaminobenzoic acid (6FDA-MDA/DABA, FMD) and 3,3\\',4,4\\'-benzophenone tetracarboxylic dianhydride-4,4\\'-diaminodiphenylmethane/3,5-diaminobenzoic acid (BTDA-MDA/DABA, BMD), are synthesized via chemical and thermal imidization methods, respectively, and employed as pervaporation membranes for ethanol dehydration. Chemical structures of the two polyimides are examined by FTIR and TGA to confirm the successful synthesis. A post thermal treatment of the polyimide membranes with the temperature range of 250 to 400. °C is applied, and its effects on the membrane morphology and separation performance are studied and characterized by FTIR, TGA, WXRD, solubility and sorption test. It is believed that the thermal treatment of the carboxyl-containing polyimide membrane at a relative low temperature only leads to the physical annealing, while it may cause the decarboxylation-induced cross-linking at a higher temperature. In addition, the operation temperature in pervaporation is also varied and shown to be an important factor to affect the final membrane performance. Performance benchmarking shows that the developed polyimide membranes both have superior pervaporation performance to most other flat-sheet dense membranes. This work is believed to shed useful insights on polyimide membranes for pervaporation applications.
Novel thermally cross-linked polyimide membranes for ethanol dehydration via pervaporation
Xu, Sheng; Wang, Yan
2015-01-01
© 2015 Elsevier B.V. In this work, two novel carboxyl-containing polyimides, 2,2'-bis(3,4-dicarboxyphenyl) hexafluoropropane dianhydride-4,4'-diaminodiphenylmethane/3,5-diaminobenzoic acid (6FDA-MDA/DABA, FMD) and 3,3',4,4'-benzophenone tetracarboxylic dianhydride-4,4'-diaminodiphenylmethane/3,5-diaminobenzoic acid (BTDA-MDA/DABA, BMD), are synthesized via chemical and thermal imidization methods, respectively, and employed as pervaporation membranes for ethanol dehydration. Chemical structures of the two polyimides are examined by FTIR and TGA to confirm the successful synthesis. A post thermal treatment of the polyimide membranes with the temperature range of 250 to 400. °C is applied, and its effects on the membrane morphology and separation performance are studied and characterized by FTIR, TGA, WXRD, solubility and sorption test. It is believed that the thermal treatment of the carboxyl-containing polyimide membrane at a relative low temperature only leads to the physical annealing, while it may cause the decarboxylation-induced cross-linking at a higher temperature. In addition, the operation temperature in pervaporation is also varied and shown to be an important factor to affect the final membrane performance. Performance benchmarking shows that the developed polyimide membranes both have superior pervaporation performance to most other flat-sheet dense membranes. This work is believed to shed useful insights on polyimide membranes for pervaporation applications.
International Nuclear Information System (INIS)
Young, T J; Lodeiro, M J; Gower, M R L; Sassi, M B
2013-01-01
This paper describes a systematic method for calibrating polyimide recoated fibre Bragg grating (FBG) optical fibres and the associated models used to measure temperature and relative humidity (RH) from 20 to 70 °C and 20% RH to 80% RH. The method was validated by comparing known values of temperature and RH with calculated values from two FBG sensors with different thicknesses of polyimide recoat. Results show good agreement, with a standard deviation error of 0.5 °C and 4.8% RH for temperature and humidity respectively. Drift in the measured wavelength was observed for both thicknesses of polyimide coating under the combined effect of elevated temperature and high humidity. This drift was reversed after a reduction in the humidity. Additional results are provided on the use of embedded polyimide recoated FBG optical fibres for measuring moisture ingress within polymers and composites. (paper)
Zhu, Jun
Part I. The corrosion performance of continuous alumina fiber reinforced aluminum-matrix composites (CF-AMCs) was investigated in both the laboratory and field environments by comparing them with their respective monolithic matrix alloys, i.e., pure Al, A1-2wt%Cu T6, and Al 6061 T6. The corrosion initiation sites were identified by monitoring the changes in the surface morphology. Corrosion current densities and pH profiles at localized corrosion sites were measured using the scanning-vibrating electrode technique and the scanning ion-selective electrode technique, respectively. The corrosion damage of the materials immersed in various electrolytes, as well as those exposed in a humidity chamber and outdoor environments, was evaluated. Potentiodynamic polarization behavior was also studied. The corrosion initiation for the composites in 3.15 wt% NaCl occurred primarily around the Fe-rich intermetallic particles, which preferentially existed around the fiber/matrix interface on the composites. The corrosion initiation sites were also caused by physical damage (e.g., localized deformation) to the composite surface. At localized corrosion sites, the buildup of acidity was enhanced by the formation of micro-crevices resulting from fibers left in relief as the matrix corroded. The composites that were tested in exposure experiments exhibited higher corrosion rates than their monolithic alloys. The composites and their monolithic alloys were subjected to pitting corrosion when anodically polarized in the 3.15 wt% NaCl, while they passivated when anodically polarized in 0.5 M Na2SO4. The experimental results indicated that the composites exhibited inferior corrosion resistance compared to their monolithic matrix alloys. Part II. Galvanic corrosion studies were conducted on CF-AMCs coupled to 4340 steel since CF-AMCs have low density and excellent mechanical properties and are being considered as potential jacketing materials for reinforcing steel gun barrels. Coupled and
Residual strain evolution during the deformation of single fiber metal matrix composites
Energy Technology Data Exchange (ETDEWEB)
Hanan, J.C.; Uestuendag, E.; Clausen, B. [Dept. of Materials Science, California Inst. of Tech., Pasadena, CA (United States); Sivasambu, M.; Beyerlein, I.J. [Theoretical Div., Los Alamos National Lab., Los Alamos, NM (United States); Brown, D.W.; Bourke, M.A.M. [Materials Science and Technology Div., Los Alamos National Lab., Los Alamos, NM (United States)
2002-07-01
Successful application of metal matrix composites often requires strength and lifetime predictions that account for the deformation of each phase. Yet, the deformation of individual phases in composites usually differs significantly from their respective monolithic behaviors. An approach is presented that quantifies the deformation parameters of each phase using neutron diffraction measurements before, during, and after failure under tensile loading in model composites consisting of a single alumina fiber embedded in an aluminum matrix. The evolution of residual strains after loading was examined including the effects of fiber failure. (orig.)
Dielectric Cure Monitoring of Thermosetting Matrix Composites
Energy Technology Data Exchange (ETDEWEB)
Kim, Hyoung Geun [Agency for Defense Development, Daejeon (Korea, Republic of); Lee, Dae Gil [KAIST, Daejeon (Korea, Republic of)
2003-10-15
Cure monitoring can be used to improve the quality and productivity of thermosetting resin matrix composite products during their manufacturing process. In this work, the sensitivity of dielectrometry was improved by adequate separation the efforts of sensor and externals on the measured signal. A new algorithm to obtain the degree of cure during dielectric cure monitoring of glass/polyester and glass/epoxy composites was developed by employing a function of both temperature and dissipation factor, in which five cure monitoring parameters were used to calculate the degree of cure. The decreasing pattern of dissipation factor was compared with the relationships between the degree of cure and the resin viscosity. The developed algorithm might be employed for the in situ cure monitoring of thermosetting resin composites
Dielectric Cure Monitoring of Thermosetting Matrix Composites
International Nuclear Information System (INIS)
Kim, Hyoung Geun; Lee, Dae Gil
2003-01-01
Cure monitoring can be used to improve the quality and productivity of thermosetting resin matrix composite products during their manufacturing process. In this work, the sensitivity of dielectrometry was improved by adequate separation the efforts of sensor and externals on the measured signal. A new algorithm to obtain the degree of cure during dielectric cure monitoring of glass/polyester and glass/epoxy composites was developed by employing a function of both temperature and dissipation factor, in which five cure monitoring parameters were used to calculate the degree of cure. The decreasing pattern of dissipation factor was compared with the relationships between the degree of cure and the resin viscosity. The developed algorithm might be employed for the in situ cure monitoring of thermosetting resin composites
Corn gluten meal as a biodegradable matrix material in wood fibre reinforced composites
International Nuclear Information System (INIS)
Beg, M.D.H.; Pickering, K.L.; Weal, S.J.
2005-01-01
This study was undertaken to investigate corn gluten meal (CGM) as a biodegradable matrix material for wood fibre reinforced composites. CGM was used alone, as well as hybridized with polypropylene, and reinforced with radiata pine (Pinus Radiata) fibre using a twin-screw extruder followed by injection moulding. Tensile testing, scanning electron microscopy and differential scanning calorimetry were carried out to assess the composites. For composites from CGM and wood fibres, extrusion was carried out with the aid of the following plasticizers: octanoic acid, glycerol, polyethylene glycol and water. Windows of processability for the different plasticizers were obtained for all plasticizers. These were found to lie between 20 and 50 wt.% of plasticizer with a maximum of approximately 20% wood fibre reinforcement. The best mechanical properties were obtained with a matrix containing 10 wt.% octanoic acid and 30 wt.% water, which gave a tensile strength and Young's modulus of 18.7 MPa and 4 GPa, respectively. Hybrid matrix composites were compounded with a maleated polypropylene coupling agent and benzoyl peroxide as a cross-linking agent. The highest tensile strength and Young's modulus obtained from hybrid matrix composites were 36.9 MPa and 5.8 GPa with 50 wt.% fibre
Analysis of Damage in a Ceramic Matrix Composite
DEFF Research Database (Denmark)
Sørensen, Bent F.; Talreja, Ramesh
1993-01-01
Mechanisms of damage and the associated mechanical response are stud ied for a unidirectionally fiber-reinforced ceramic matrix composite subjected to uniaxial tensile loading parallel to fibers. A multi-stage development of damage is identified, and for each stage the governing mechanisms...
International Nuclear Information System (INIS)
Yadav, Devinder; Bauri, Ranjit
2011-01-01
Research highlights: → Al-Ni particle composite was successfully processed by FSP. → No harmful intermetallics formed. → The composite showed a 3 fold increase in yield strength with high ductility. → FSP also lead to a refined recrystallized grain structure. → A continuous type dynamic recrystallization process seems to be working during FSP. - Abstract: Nickel particles were embedded into an Al matrix by friction stir processing (FSP) to produce metal particle reinforced composite. FSP resulted in uniform dispersion of nickel particles with excellent interfacial bonding with the Al matrix and also lead to significant grain refinement of the matrix. The novelty of the process is that the composite was processed in one step without any pretreatment being given to the constituents and no harmful intermetallic formed. The novel feature of the composite is that it shows a three fold increase in the yield strength while appreciable amount of ductility is retained. The hardness also improved significantly. The fracture surface showed a ductile failure mode and also revealed the superior bonding between the particles and the matrix. Electron backscattered diffraction (EBSD) and transmission electron microscopy analysis revealed a dynamically recrystallized equiaxed microstructure. A gradual increase in misorientation from sub-grain to high-angle boundaries is observed from EBSD analysis pointing towards a continuous type dynamic recrystallization mechanism.
Cooled Ceramic Matrix Composite Propulsion Structures Demonstrated
Jaskowiak, Martha H.; Dickens, Kevin W.
2005-01-01
NASA's Next Generation Launch Technology (NGLT) Program has successfully demonstrated cooled ceramic matrix composite (CMC) technology in a scramjet engine test. This demonstration represented the world s largest cooled nonmetallic matrix composite panel fabricated for a scramjet engine and the first cooled nonmetallic composite to be tested in a scramjet facility. Lightweight, high-temperature, actively cooled structures have been identified as a key technology for enabling reliable and low-cost space access. Tradeoff studies have shown this to be the case for a variety of launch platforms, including rockets and hypersonic cruise vehicles. Actively cooled carbon and CMC structures may meet high-performance goals at significantly lower weight, while improving safety by operating with a higher margin between the design temperature and material upper-use temperature. Studies have shown that using actively cooled CMCs can reduce the weight of the cooled flow-path component from 4.5 to 1.6 lb/sq ft and the weight of the propulsion system s cooled surface area by more than 50 percent. This weight savings enables advanced concepts, increased payload, and increased range. The ability of the cooled CMC flow-path components to operate over 1000 F hotter than the state-of-the-art metallic concept adds system design flexibility to space-access vehicle concepts. Other potential system-level benefits include smaller fuel pumps, lower part count, lower cost, and increased operating margin.
Directory of Open Access Journals (Sweden)
Bor-Kuan Chen
2014-10-01
Full Text Available Proton exchange membranes (PEMs are a key component of a proton exchange membrane fuel cell. Sulfonated polyimides (SPIs were doped by protic ionic liquid (PIL to prepare composite PEMs with substantially improved conductivity. SPIs were synthesized from diamine, 2,2-bis[4-(4-amino-phenoxyphenyl]propane (BAPP, sulfonated diamine, 4,4'-diamino diphenyl ether-2,2'-disulfonic acid (ODADS and aromatic anhydride. BAPP improved the mechanical and thermal properties of SPIs, while ODADS enhanced conductivity. A PIL, 1-vinylimidazolium trifluoromethane-sulfonate ([VIm][OTf], was utilized. [VIm][OTf] offered better conductivity, which can be attributed to its vinyl chemical structure attached to an imidazolium ring that contributed to ionomer-PIL interactions. We prepared sulfonated polyimide/ionic liquid (SPI/IL composite PEMs using 50 wt% [VIm][OTf] with a conductivity of 7.17 mS/cm at 100 °C, and in an anhydrous condition, 3,3',4,4'-diphenyl sulfone tetracarboxylic dianhydride (DSDA was used in the synthesis of SPIs, leading to several hundred-times improvement in conductivity compared to pristine SPIs.
Alston, W. B.; Gratz, R. F.
1985-01-01
The presence of a hexafluoroisopropylidene (6F) connecting group in aryl dianhydrides used to prepare aromatic condensation polyimides provides high glass transition temperature (T sub g) polyimides with excellent thermo-oxidative stability. The purpose of this study was to determine if a trifluorophenyl-ethylidene (3F) connecting group would have a similar effect on the T sub g of aromatic condensation polyimides. A new dianhydride containing the 3F connecting group was synthesized. This dianhydride and an aromatic diamine also containing the 3F connecting group were used together and in various combinations with known diamines or known dianhydrides, respectively, to prepare new 3F containing condensation polyimides. Known polyimides, including some with the 6F connecting linkage, were also prepared for comparison purposes. The new 3F containing polymers and the comparison polymers were prepared by condensation polymerization via the traditional amic-acid polymerization method in N,N-dimethylacetamide solvent. The solutions were characterized by determining their inherent viscosities and then were thermally converted into polyimide films under nitrogen atmosphere at 300 to 500 C, usually 350 C. The T sub g's of the films and resin discs were then determined by thermomechanical analysis and were correlated as a function of the final processing temperatures of the films and resin discs. The results showed that similarities existed in the T sub g's depending on the nature of the connecting linkage in the monomers used to prepare the condensation polyimides.
Wu, Tingting; Dong, Jie; Gan, Feng; Fang, Yuting; Zhao, Xin; Zhang, Qinghua
2018-05-01
Conventional polyimide aerogels made from biphenyl-3,3‧,4,4‧-tetracarboxylic dianydride (BPDA) and 4,4‧-oxidianiline (ODA) exhibit poor resistance to moisture and mechanical properties. In this work, a versatile diamine, 2,2‧-bis-(trifluoromethyl)-4,4‧-diaminobiphenyl (TFMB), is introduced to BPDA/ODA backbone to modify the comprehensive performance of this aerogel. Among all formulations, the resulted polyimide aerogels exhibit the lowest shrinkage and density as well as highest porosity, at the ODA/TFMB molar ratio of 5/5. Dielectric constants and loss tangents of the aerogels fall in the range of 1.29-1.33 and 0.001-0.004, respectively, and more TFMB fractions results in a slightly decrease of dielectric constant and loss tangent. In addition, moisture-resistance of the aerogels are dramatically enhanced as the water absorption decreasing from 415% for BPDA/ODA to 13% for the polyimide aerogel at the ODA/TFMB molar ratio of 7/3, and even to 4% for the homo-BPDA/TFMB polyimide aerogel, showing a superhydrophobic characteristic, which is a great advantage for polyimide aerogels used as low dielectric materials. Meanwhile, all of formulations of aerogels exhibit high absorption capacities for oils and common organic solvents, indicating that these fluorinated polyimide aerogels are good candidates for the separation of oils/organic solvents and water. Mechanical properties and thermal stability of the polyimide aerogels are also raised to varying degrees due to the rigid-rod biphenyl structure introduced by TFMB.
International Nuclear Information System (INIS)
Astanin, V.V.; Imayeva, L.A.
1995-01-01
It is known that superplastic deformation affects the processes o solid phases bonding. In particular, the effect of a character of matrix flow upon nucleation and growth of the reaction products at the fiber/matrix interface should be expected during consolidation of the fiber-reinforced composites under superplastic conditions. The matrix material flow in thin clearance (about 20μm) between strengthening fibers is a special feature of composite consolidation. In previous papers, it was shown that the character of the flow in thin specimens, when the specimen thickness is equal to several grain sizes, is very different from that in thick specimens. In this manner the question of the effect of the deformation on the fiber/matrix interface formation is complicated and one should consider the peculiarities of matrix deformation during the composite fabrication and the effect of localization of the deformation on the fiber/matrix interface reaction. In this paper, the authors shall focus on these two problems
Chemical-vapor-infiltrated silicon nitride, boron nitride, and silicon carbide matrix composites
International Nuclear Information System (INIS)
Ventri, R.D.; Galasso, F.S.
1990-01-01
This paper reports composites of carbon/chemical-vapor-deposited (CVD) Si 3 N 4 , carbon/CVD BN, mullite/CVD SiC, and SiC yarn/CVD SiC prepared to determine if there were inherent toughness in these systems. The matrices were deposited at high enough temperatures to ensure that they were crystalline, which should make them more stable at high temperatures. The fiber-matrix bonding in the C/Si 3 N 4 composite appeared to be too strong; the layers of BN in the matrix of the C/BN were too weakly bonded; and the mullite/SiC composite was not as tough as the SiC/SiC composites. Only the SiC yarn/CVD SiC composite exhibited both strength and toughness
Modern Nondestructive Test Methods for Army Ceramic Matrix Composites
National Research Council Canada - National Science Library
Strand, Douglas J
2008-01-01
.... Ceramic matrix composites (CMC) are potentially good high-temperature structural materials because of their low density, high elastic moduli, high strength, and for those with weak interfaces, surprisingly good damage tolerance...
Energy Technology Data Exchange (ETDEWEB)
Melnik, Eva [Health and Environment Department, Nano Systems, AIT Austrian Institute of Technology GmbH, Donau-City-Strasse 1, 1220 Vienna (Austria); Department of Analytical Chemistry, University of Vienna, Waehringer Strasse 38, 1090 Vienna (Austria); Bruck, Roman [Health and Environment Department, Nano Systems, AIT Austrian Institute of Technology GmbH, Donau-City-Strasse 1, 1220 Vienna (Austria); Hainberger, Rainer, E-mail: rainer.hainberger@ait.ac.at [Health and Environment Department, Nano Systems, AIT Austrian Institute of Technology GmbH, Donau-City-Strasse 1, 1220 Vienna (Austria); Laemmerhofer, Michael, E-mail: michael.laemmerhofer@univie.ac.at [Department of Analytical Chemistry, University of Vienna, Waehringer Strasse 38, 1090 Vienna (Austria)
2011-08-12
Highlights: {yields} We realize a biosensing platform for polyimide evanescent photonic wave sensors. {yields} We show that the surface functionalization via silanisation and biotinylation followed by streptavidin immobilization do not destroy or damage the thin polyimide film. {yields} A highly dense streptavidin layer enables the immobilisation of biotinylated ligands such as biotinylated ssDNA for the selective measurement of DNA hybridization. - Abstract: The process of surface functionalization involving silanization, biotinylation and streptavidin bonding as platform for biospecific ligand immobilization was optimized for thin film polyimide spin-coated silicon wafers, of which the polyimide film serves as a wave guiding layer in evanescent wave photonic biosensors. This type of optical sensors make great demands on the materials involved as well as on the layer properties, such as the optical quality, the layer thickness and the surface roughness. In this work we realized the binding of a 3-mercaptopropyl trimethoxysilane on an oxygen plasma activated polyimide surface followed by subsequent derivatization of the reactive thiol groups with maleimide-PEG{sub 2}-biotin and immobilization of streptavidin. The progress of the functionalization was monitored by using different fluorescence labels for optimization of the chemical derivatization steps. Further, X-ray photoelectron spectroscopy and atomic force microscopy were utilized for the characterization of the modified surface. These established analytical methods allowed to derive information like chemical composition of the surface, surface coverage with immobilized streptavidin, as well as parameters of the surface roughness. The proposed functionalization protocol furnished a surface density of 144 fmol mm{sup -2} streptavidin with good reproducibility (13.9% RSD, n = 10) and without inflicted damage to the surface. This surface modification was applied to polyimide based Mach-Zehnder interferometer
International Nuclear Information System (INIS)
Indyka, P; Beltowska-Lehman, E; Bigos, A
2012-01-01
In the present work a nanocrystalline Ni-W metallic matrix was used to fabricate Ni-W/Al 2 O 3 composite coatings. The MMC (metal matrix composite) coatings with inert α-Al 2 O 3 particles (30 - 90 nm) were electrodeposited from aqueous electrolytes under direct current (DC) and controlled hydrodynamic conditions in a system with a rotating disk electrode (RDE). The chemical composition and microstructure of electrodeposited composites mainly control their functional properties; however, the particles must be uniformly dispersed to exhibit the dispersion-hardening effect. In order to increase the alumina particles incorporation as well as to promote the uniform distribution of the ceramic phase in a matrix, outer ultrasonic field was applied during electrodeposition. The influence of embedded alumina nanoparticles on structural characteristics (morphology, phase composition, residual stresses) of the resulting Ni-W/Al 2 O 3 coatings was investigated in order to obtain a nanocomposite with high hardness and relatively low residual stresses. Surface and cross-section morphology and the chemical composition of deposits was examined in the scanning electron microscope, the EDS technique was used. Microstructure and phase composition were determined by transmission electron microscopy and X-ray diffraction. Based on microstructural and micromechanical properties of the coatings, the optimum conditions for obtaining crack-free homogeneous Ni-W/Al 2 O 3 composite coatings have been determined.
Area-selective atomic layer deposition of platinum using photosensitive polyimide
Vervuurt, R.H.J.; Sharma, A.; Jiao, Y.; Kessels, W.M.M.; Bol, A.A.
2016-01-01
Area-selective atomic layer deposition (AS-ALD) of platinum (Pt) was studied using photosensitive polyimide as a masking layer. The polyimide films were prepared by spin-coating and patterned using photolithography. AS-ALD of Pt using poly(methyl-methacrylate) (PMMA) masking layers was used as a
Preparation and characterization of novel thermoset polyimide and polyimide-peo doped with LiCF3SO3
Directory of Open Access Journals (Sweden)
M. H. Ugur
2014-02-01
Full Text Available This paper deals with the synthesis and characterization of a new type of anhydrous ionic conducting lithium doped membranes consist of polyimide (PI, poly (ethylene oxide (PEO and lithium trifluoromethanesulfonate (LiCF3SO3 for solid polymer electrolyte (SPE. For this purpose, different molar ratios of lithium salt (Li-salt solution are added into poly (amic acid (PAA intermediate prepared from the reaction of 3,3',4,4'-benzophenon tetracarboxylic dianhydride (BTDA and 4,4'-oxydianiline (ODA. PEO is incorporated into PAA since it forms more stable complexes and possess high ionic conductivities. Then, Li-salt containing PAA solutions are imidized by thermal process. The effect of interaction between host polymer and Li-salt is characterized by FT-IR (Fourier Transform Infrared spectroscopy and SEM (scanning electron micrsocopy. The conductivities of Li-salt and PEO containing PI composite membranes are in the range of 10–7–10–5 S•cm–1. The conductivity increases with incorporation of PEO. Thermogravimetric analysis results reveal that the PI/PEO/LiCF3SO3 composite polymer electrolyte membranes are thermally stable up to 500°C.
Systems and methods for using a boehmite bond-coat with polyimide membranes for gas separation
Polishchuk, Kimberly Ann
2013-03-05
The subject matter disclosed herein relates to gas separation membranes and, more specifically, to polyimide gas separation membranes. In an embodiment, a gas separation membrane includes a porous substrate, a substantially continuous polyimide membrane layer, and one or more layers of boehmite nanoparticles disposed between the porous substrate and the polyimide membrane layer to form a bond-coat layer. The bond-coat layer is configured to improve the adhesion of the polyimide membrane layer to the porous substrate, and the polyimide membrane layer has a thickness approximately 100 nm or less.
Studies on the optimization of deformation processed metal metal matrix composites
Energy Technology Data Exchange (ETDEWEB)
Ellis, Tim W. [Iowa State Univ., Ames, IA (United States)
1994-01-04
A methodology for the production of deformation processed metal metal matrix composites from hyper-eutectic copper-chromium alloys was developed. This methodology was derived from a basic study of the precipitation phenomena in these alloys encompassing evaluation of microstructural, electrical, and mechanical properties. The methodology developed produces material with a superior combination of electrical and mechanical properties compared to those presently available in commercial alloys. New and novel alloying procedures were investigated to extend the range of production methods available for these material. These studies focused on the use of High Pressure Gas Atomization and the development of new containment technologies for the liquid alloy. This allowed the production of alloys with a much more refined starting microstructure and lower contamination than available by other methods. The knowledge gained in the previous studies was used to develop two completely new families of deformation processed metal metal matrix composites. These composites are based on immissible alloys with yttrium and magnesium matrices and refractory metal reinforcement. This work extends the physical property range available in deformation processed metal metal matrix composites. Additionally, it also represents new ways to apply these metals in engineering applications.
Fabrication of Nano-CeO2 and Application of Nano-CeO2 in Fe Matrix Composites
International Nuclear Information System (INIS)
Tiebao, W.; Chunxiang, C.; Xiaodong, W.; Guobin, L.
2010-01-01
It is expatiated that nano-CeO2 is fabricated by the direct sedimentation method. The components and particles diameter of nano-CeO2 powders are analyzed by XRD and SEM . The thermodynamic analysis and acting mechanism of nano-CeO2 with Al in Fe matrix composites are researched, which shows that the reaction is generated between CeO2 and Al in the composite, that is, 3CeO2+4Al - 2Al2O3+3[Ce], which obtains Al2O3 and active [Ce] during the sintering process. The active [Ce] can improve the performance of CeO2/Fe matrix composites. The suitable amount of CeO2 is about 0.05% in CeO2/Fe matrix composites. SEM fracture analysis shows that the toughness sockets in nano-CeO2/Fe matrix composites are more than those in no-added nano-CeO2 composites, which can explain that adding nano-CeO2 into Fe matrix composite, the toughness of the composite is improved significantly. Applied nano-CeO2 to Fe matrix diamond saw blades shows that Fe matrix diamond saw blade is sharper and of longer cutting life than that with no-added nano-CeO2.
Levine, Stanley R. (Editor)
1992-01-01
The present volume discusses ceramics and ceramic-matrix composites in prospective aerospace systems, monolithic ceramics, transformation-toughened and whisker-reinforced ceramic composites, glass-ceramic matrix composites, reaction-bonded Si3N4 and SiC composites, and chemical vapor-infiltrated composites. Also discussed are the sol-gel-processing of ceramic composites, the fabrication and properties of fiber-reinforced ceramic composites with directed metal oxidation, the fracture behavior of ceramic-matrix composites (CMCs), the fatigue of fiber-reinforced CMCs, creep and rupture of CMCs, structural design methodologies for ceramic-based materials systems, the joining of ceramics and CMCs, and carbon-carbon composites.
Strain evolution after fiber failure in a single-fiber metal matrix composite under cyclic loading
Energy Technology Data Exchange (ETDEWEB)
Hanan, Jay C. [Department of Materials Science, California Institute of Technology, Pasadena, CA 91125 (United States)]. E-mail: jay.hanan@okstate.edu; Mahesh, Sivasambu [Materials Science and Technology Division, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Uestuendag, Ersan [Department of Materials Science, California Institute of Technology, Pasadena, CA 91125 (United States)]. E-mail: ersan@caltech.edu; Beyerlein, Irene J. [Theoretical Division, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Swift, Geoffrey A. [Department of Materials Science, California Institute of Technology, Pasadena, CA 91125 (United States); Clausen, Bjorn [Department of Materials Science, California Institute of Technology, Pasadena, CA 91125 (United States); Brown, Donald W. [Materials Science and Technology Division, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Bourke, Mark A.M. [Materials Science and Technology Division, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States)
2005-06-15
The evolution of in situ elastic strain with cyclic tensile loading in each phase of a single Al{sub 2}O{sub 3}-fiber/aluminum-matrix composite was studied using neutron diffraction (ND). An analytical model appropriate for metal matrix composites (MMCs) was developed to connect the measured axial strain evolution in each phase with the possible micromechanical events that could occur during loading at room temperature: fiber fracture, interfacial slipping, and matrix plastic deformation. Model interpretation showed that the elastic strain evolution in the fiber and matrix was governed by fiber fracture and interface slipping and not by plastic deformation of the matrix, whereas the macroscopic stress-strain response of the composite was influenced by all three. The combined single-fiber composite model and ND experiment introduces a new and quick engineering approach for qualifying the micromechanical response in MMCs due to cyclic loading and fiber fracture.
Strain evolution after fiber failure in a single-fiber metal matrix composite under cyclic loading
International Nuclear Information System (INIS)
Hanan, Jay C.; Mahesh, Sivasambu; Uestuendag, Ersan; Beyerlein, Irene J.; Swift, Geoffrey A.; Clausen, Bjorn; Brown, Donald W.; Bourke, Mark A.M.
2005-01-01
The evolution of in situ elastic strain with cyclic tensile loading in each phase of a single Al 2 O 3 -fiber/aluminum-matrix composite was studied using neutron diffraction (ND). An analytical model appropriate for metal matrix composites (MMCs) was developed to connect the measured axial strain evolution in each phase with the possible micromechanical events that could occur during loading at room temperature: fiber fracture, interfacial slipping, and matrix plastic deformation. Model interpretation showed that the elastic strain evolution in the fiber and matrix was governed by fiber fracture and interface slipping and not by plastic deformation of the matrix, whereas the macroscopic stress-strain response of the composite was influenced by all three. The combined single-fiber composite model and ND experiment introduces a new and quick engineering approach for qualifying the micromechanical response in MMCs due to cyclic loading and fiber fracture
Oxidation behaviour of cast aluminium matrix composites with Ce surface coatings
International Nuclear Information System (INIS)
Pardo, A.; Merino, M.C.; Arrabal, R.; Feliu, S.; Viejo, F.
2007-01-01
The oxidation behaviour of SiC-reinforced aluminium matrix composites (A3xx.x/SiCp) has been studied after Ce-based treatments. Kinetics data of oxidation process were obtained from gravimetric tests performed at different temperatures (350, 425 and 500 o C). The nature of the oxidation layer was analyzed by scanning electron and atomic force microscopy, energy dispersive X-ray analysis, X-ray photoelectron spectroscopy and X-ray diffraction. The extent of oxidation degradation in untreated composites was preferentially localized in matrix/SiCp interfaces favouring the MgO formation. Ce coatings favoured a uniform oxidation of the composite surface with MgAl 2 O 4 spinel formation. This oxide increased the surface hardness of the materials
Production of NbC reinforced aluminum matrix composites by mechanical alloying
International Nuclear Information System (INIS)
Silva, Marina Judice; Cardoso, Katia Regina; Travessa, Dilermando Nagle
2014-01-01
Aluminum and their alloys are key materials for the automotive and aerospace industries. The dispersion of hard ceramic particles in the Al soft matrix produces lightweight composites with interesting properties, as environmental resistance, high specific strength and stiffness, high thermal and electrical conductivity, and good wear resistance, encouraging their technological use. Powder metallurgy techniques like mechanical alloying (MA) are very attractive to design metal matrix composites, as they are able to achieve a homogeneous distribution of well dispersed particles inside the metal matrix. In this work, pure aluminum has been reinforced with particles of Niobium carbide (NbC), an extremely hard and stable refractory ceramic. NbC is frequently used as a grain growth inhibitor in micro-alloyed steel due to their low solubility in austenite. In the present work, NbC is expected to act as a reinforcing phase by its fine dispersion into the aluminum matrix, produced by MA. Composite powders produced after different milling times (up to 50h), with 10 and 20% (volume) of NbC were characterized by diffraction laser particle size analysis, scanning electron microscopy (SEM) and by X-ray diffraction (DRX), in order to establish a relationship between the milling time and the characteristics of the powder produced, as size and morphology, crystallite size and reinforcement distribution. This characterization is important in defining the MA process for production of composites for further consolidation by hot extrusion process. (author)
Production of NbC reinforced aluminum matrix composites by mechanical alloying
Energy Technology Data Exchange (ETDEWEB)
Silva, Marina Judice; Cardoso, Katia Regina; Travessa, Dilermando Nagle, E-mail: dilermando.travessa@unifesp.br [Universidade Federal de Sao Paulo (UNIFESP), Sao Jose dos Campos, SP (Brazil). Instituto de Ciencia e Tecnologia
2014-07-01
Aluminum and their alloys are key materials for the automotive and aerospace industries. The dispersion of hard ceramic particles in the Al soft matrix produces lightweight composites with interesting properties, as environmental resistance, high specific strength and stiffness, high thermal and electrical conductivity, and good wear resistance, encouraging their technological use. Powder metallurgy techniques like mechanical alloying (MA) are very attractive to design metal matrix composites, as they are able to achieve a homogeneous distribution of well dispersed particles inside the metal matrix. In this work, pure aluminum has been reinforced with particles of Niobium carbide (NbC), an extremely hard and stable refractory ceramic. NbC is frequently used as a grain growth inhibitor in micro-alloyed steel due to their low solubility in austenite. In the present work, NbC is expected to act as a reinforcing phase by its fine dispersion into the aluminum matrix, produced by MA. Composite powders produced after different milling times (up to 50h), with 10 and 20% (volume) of NbC were characterized by diffraction laser particle size analysis, scanning electron microscopy (SEM) and by X-ray diffraction (DRX), in order to establish a relationship between the milling time and the characteristics of the powder produced, as size and morphology, crystallite size and reinforcement distribution. This characterization is important in defining the MA process for production of composites for further consolidation by hot extrusion process. (author)
Thermally Conductive Structural 2D Composite Materials
2012-08-14
Dimensional Pitch Polyimide Composite Micrographs ........ 27 Figure 23. 4-Ply Silver Polyimide Laminate ...through-thickness thermal conductivity of up to 20 W/m.K. This novel structural prepreg material will be developed through engineering of an optimal fiber...with an EPON 862/Epikure W epoxy resin system to form unidirectional prepreg tapes. Each prepreg was then cut to 6 inch by 6 inch plies and
Low Permeability Polyimide Insulation, Phase I
National Aeronautics and Space Administration — Resodyn Technologies proposes a new technology that enables the application of polyimide based cryogenic insulation with low hydrogen permeability. This effort...
Stochastic-Strength-Based Damage Simulation of Ceramic Matrix Composite Laminates
Nemeth, Noel N.; Mital, Subodh K.; Murthy, Pappu L. N.; Bednarcyk, Brett A.; Pineda, Evan J.; Bhatt, Ramakrishna T.; Arnold, Steven M.
2016-01-01
The Finite Element Analysis-Micromechanics Analysis Code/Ceramics Analysis and Reliability Evaluation of Structures (FEAMAC/CARES) program was used to characterize and predict the progressive damage response of silicon-carbide-fiber-reinforced reaction-bonded silicon nitride matrix (SiC/RBSN) composite laminate tensile specimens. Studied were unidirectional laminates [0] (sub 8), [10] (sub 8), [45] (sub 8), and [90] (sub 8); cross-ply laminates [0 (sub 2) divided by 90 (sub 2),]s; angled-ply laminates [plus 45 (sub 2) divided by -45 (sub 2), ]s; doubled-edge-notched [0] (sub 8), laminates; and central-hole laminates. Results correlated well with the experimental data. This work was performed as a validation and benchmarking exercise of the FEAMAC/CARES program. FEAMAC/CARES simulates stochastic-based discrete-event progressive damage of ceramic matrix composite and polymer matrix composite material structures. It couples three software programs: (1) the Micromechanics Analysis Code with Generalized Method of Cells (MAC/GMC), (2) the Ceramics Analysis and Reliability Evaluation of Structures Life Prediction Program (CARES/Life), and (3) the Abaqus finite element analysis program. MAC/GMC contributes multiscale modeling capabilities and micromechanics relations to determine stresses and deformations at the microscale of the composite material repeating-unit-cell (RUC). CARES/Life contributes statistical multiaxial failure criteria that can be applied to the individual brittle-material constituents of the RUC, and Abaqus is used to model the overall composite structure. For each FEAMAC/CARES simulation trial, the stochastic nature of brittle material strength results in random, discrete damage events that incrementally progress until ultimate structural failure.
A Review on Artificial Aging Behaviors of Fiber Reinforced Polymer-matrix Composites
Meng Jiangyan; Wang Yunying
2016-01-01
As is known, factors in climate environment such as hygrothermal effect and UV may have a negative effect on the mechanical properties of fiber reinforced polymer-matrix composites, resulting in their strength and stiffness degraded. In this review, we summarize all the recent studies on the artificial climate aging, hygrothermal aging, and thermal-oxidation aging of fiber reinforced polymer-matrix composites, as well as their artificial accelerated aging and natural aging. In addition, studi...
Matrix intensification alters avian functional group composition in adjacent rainforest fragments.
Directory of Open Access Journals (Sweden)
Justus P Deikumah
Full Text Available Conversion of farmland land-use matrices to surface mining is an increasing threat to the habitat quality of forest remnants and their constituent biota, with consequences for ecosystem functionality. We evaluated the effects of matrix type on bird community composition and the abundance and evenness within avian functional groups in south-west Ghana. We hypothesized that surface mining near remnants may result in a shift in functional composition of avifaunal communities, potentially disrupting ecological processes within tropical forest ecosystems. Matrix intensification and proximity to the remnant edge strongly influenced the abundance of members of several functional guilds. Obligate frugivores, strict terrestrial insectivores, lower and upper strata birds, and insect gleaners were most negatively affected by adjacent mining matrices, suggesting certain ecosystem processes such as seed dispersal may be disrupted by landscape change in this region. Evenness of these functional guilds was also lower in remnants adjacent to surface mining, regardless of the distance from remnant edge, with the exception of strict terrestrial insectivores. These shifts suggest matrix intensification can influence avian functional group composition and related ecosystem-level processes in adjacent forest remnants. The management of matrix habitat quality near and within mine concessions is important for improving efforts to preserveavian biodiversity in landscapes undergoing intensification such as through increased surface mining.
Polarization and Piezoelectric Properties of a Nitrile Substituted Polyimide
Simpson, Joycelyn; Ounaies, Zoubeida; Fay, Catharine
1997-01-01
This research focuses on the synthesis and characterization of a piezoelectric (beta-CN)- APB/ODPA polyimide. The remanent polarization and piezoelectric d(sub 31) and g(sub 33) coefficients are reported to assess the effect of synthesis variations. Each of the materials exhibits a level of piezoelectricity which increases with temperature. The remanent polarization is retained at temperatures close to the glass transition temperature of the polyimide.
Corn gluten meal as a biodegradable matrix material in wood fibre reinforced composites
Energy Technology Data Exchange (ETDEWEB)
Beg, M.D.H. [Department of Materials and Process Engineering, University of Waikato, Private Bag 3105, Hamilton (New Zealand); Pickering, K.L. [Department of Materials and Process Engineering, University of Waikato, Private Bag 3105, Hamilton (New Zealand)]. E-mail: klp@waikato.ac.nz; Weal, S.J. [Department of Materials and Process Engineering, University of Waikato, Private Bag 3105, Hamilton (New Zealand)
2005-12-05
This study was undertaken to investigate corn gluten meal (CGM) as a biodegradable matrix material for wood fibre reinforced composites. CGM was used alone, as well as hybridized with polypropylene, and reinforced with radiata pine (Pinus Radiata) fibre using a twin-screw extruder followed by injection moulding. Tensile testing, scanning electron microscopy and differential scanning calorimetry were carried out to assess the composites. For composites from CGM and wood fibres, extrusion was carried out with the aid of the following plasticizers: octanoic acid, glycerol, polyethylene glycol and water. Windows of processability for the different plasticizers were obtained for all plasticizers. These were found to lie between 20 and 50 wt.% of plasticizer with a maximum of approximately 20% wood fibre reinforcement. The best mechanical properties were obtained with a matrix containing 10 wt.% octanoic acid and 30 wt.% water, which gave a tensile strength and Young's modulus of 18.7 MPa and 4 GPa, respectively. Hybrid matrix composites were compounded with a maleated polypropylene coupling agent and benzoyl peroxide as a cross-linking agent. The highest tensile strength and Young's modulus obtained from hybrid matrix composites were 36.9 MPa and 5.8 GPa with 50 wt.% fibre.
Directory of Open Access Journals (Sweden)
Wu Shenqing
2010-11-01
Full Text Available The preparation and properties of ceramic short fiber reinforced Al-Si alloy matrix composite and it’s application on the piston for internal combustion engines are presented. Alumina or aluminosilicate fibers reinforced Al-Si alloy matrix composite has more excellent synthetical properties at elevated temperature than the matrix alloys. A partially reinforced Al-Si alloy matrix composite piston produced by squeeze casting technique has a firm interface between reinforced and unreinforced areas, low reject rate and good technical tolerance. As a new kind of piston material, it has been used for mass production of about 400,000 pieces of automobile engines piston. China has become one of a few countries in which aluminum alloy matrix composite materials have been used in automobile industry and attained industrialization.
International Nuclear Information System (INIS)
Karpur, P.
1993-01-01
This paper outlines new concepts for the utilization of various ultrasonic techniques for the evaluation of different aspects of development and use of metal matrix composites. The authors introduce a novel mechanical parameter called interfacial shear stiffness coefficient which can be measured using ultrasonic shear wave reflectivity technique to characterize and quantify the matrix-fiber interface. Such nondestructive methods of interface characterization are essential because the utilization of metal matrix composites for aerospace applications require good characterization and evaluation of nascent composite systems in research and developmental stages. During development, it would be critical to evaluate (a) the compatibility of different types of matrix materials with different types of fibers, (b) the effect of different types of fiber coating on the load transfer between the matrix and the fiber, (c) the effect of processing conditions such as temperature, pressure, duration of processing, etc., (d) the suitability of the overall mechanical properties for the intended application, and (e) the mechanical behavior of the composite for life prediction studies
International Nuclear Information System (INIS)
Buchgraber, W.
1997-01-01
Carbon fibre reinforced copper matrix composites possess properties of copper, i.e. excellent thermal and electrical conductivities, and properties of carbon fibre, i.e. a small thermal expansion coefficient. Since the desirable properties of the composite can be obtained by selecting the amount, type and orientation of the carbon fibres, it is considered to be suitable for use as electric and electronic materials. This lecture focuses on two-dimensional isotropic carbon fibre reinforced copper matrix composites with long or short carbon fibres. Short carbon fibre reinforced copper matrix composites have been produced by hot-pressing of copper coated short carbon fibres. During hot-pressing, the carbon fibres take on a preferred orientation in a plane perpendicular to the hot pressing direction. Within this plane the fibre orientation is random. Long carbon fibre reinforced copper matrix composites have been made by hot pressing of monolayers consisting of copper coated long carbon fibres. Different orientations of the monolayers will be compared. Both the physical and mechanical properties of the discussed composites are strongly influenced not only by the properties of its individual constituents, but also by the microstructure and properties of the fibre matrix interface. The problem of poor wettability of the carbon fibre by the copper matrix will be discussed. The microstructure of several types of carbon fibre reinforced copper matrix composites will be discussed. Their thermophysical properties will be compared with microstructural results. (author)
High-temperature polyimide coating for optical fibres
Energy Technology Data Exchange (ETDEWEB)
Semjonov, S L; Dianov, E M [Fiber Optics Research Center, Russian Academy of Sciences, Moscow (Russian Federation); Sapozhnikov, D A; Erin, D Yu; Zabegaeva, O N; Kushtavkina, I A; Vygodskii, Ya S [A.N. Nesmeyanov Institute of Organoelement Compounds, Russian Academy of Sciences, Moscow (Russian Federation); Nishchev, K N [N.P. Ogarev Mordovia State University, Saransk (Russian Federation)
2015-04-30
We present our first results on the fabrication of new, high-performance polyimide coatings. The key components of the coatings are polyimides containing various cardo and/or fluoroalkylene groups, which allows the coatings to retain their high-temperature stability and facilitates the storage of the starting polymer and the optical fibre coating process owing to the good solubility of such copolymers in many organic solvents. Annealing for 30 s, 1 h and 24 h at temperatures of 430, 350 and 300 °C, respectively, reduces the strength of optical fibres having such coating by no more than 10%. (optical fibres)
Polyimide, dianhydride monomers, and polymers, methods of making and uses thereof
Pinnau, Ingo; Ghanem, Bader Saleh; Abdulhamid, Mahmoud Atef
2017-01-01
Embodiments of the present disclosure include, a dianhydride monomer, a polyimide, a method of making a dianhydride, a method of making a polyimide, and the like. Embodiments of the present disclosure can be used in membrane-based gas separation applications.
Polyimide, dianhydride monomers, and polymers, methods of making and uses thereof
Pinnau, Ingo
2017-11-16
Embodiments of the present disclosure include, a dianhydride monomer, a polyimide, a method of making a dianhydride, a method of making a polyimide, and the like. Embodiments of the present disclosure can be used in membrane-based gas separation applications.
exploration the extrudability of aluminum matrix composite (lm6/tic)
African Journals Online (AJOL)
lanez
2017-11-24
Nov 24, 2017 ... Aluminum matrix composites (LM6/TiC) is a mix of excellent properties of aluminum casting alloy (LM6), and particles of (TiC) which make it the first choice in many applications like airplane and marine industries. During this research the extrudability and mechanical specifications of this composite ...
Kondyurin, Alexey; Kondyurina, Irina; Bilek, Marcela; de Groh, Kim K.
2013-01-01
A cassette of uncured composite materials with epoxy resin matrixes was exposed in the stratosphere (40 km altitude) over three days. Temperature variations of -76 to 32.5C and pressure up to 2.1 torr were recorded during flight. An analysis of the chemical structure of the composites showed, that the polymer matrix exposed in the stratosphere becomes crosslinked, while the ground control materials react by way of polymerization reaction of epoxy groups. The space irradiations are considered to be responsible for crosslinking of the uncured polymers exposed in the stratosphere. The composites were cured on Earth after landing. Analysis of the cured composites showed that the polymer matrix remains active under stratospheric conditions. The results can be used for predicting curing processes of polymer composites in a free space environment during an orbital space flight.
Research Progress on Carbon Nanotubes Reinforced Cu-matrix Composites
Directory of Open Access Journals (Sweden)
TAO Jing-mei
2017-04-01
Full Text Available The critical issues of CNTs/Cu composites were reviewed. The preparation techniques of the composites were classified, and the research progress on powder metallurgic methods, electrochemical methods and other methods was summarized, with an emphasis on the relationship between preparation methods and properties. The interfacial characteristic of the CNTs/Cu composites was analyzed, and the research progress and existing problems of mechanical properties, electrical properties, thermal properties and wear and friction properties of the composites were also summarized. It was pointed out that the key to increase the comprehensive properties of the composites is to obtain the homogeneous distribution of CNTs and good interfacial bonding between CNTs and the Cu matrix by improving the preparation methods.
Numerical Modeling of Macroscopic Behavior of Particulate Composite with Crosslinked Polymer Matrix
Czech Academy of Sciences Publication Activity Database
Náhlík, Luboš; Máša, B.; Hutař, Pavel
2011-01-01
Roč. 465, - (2011), s. 129-132 ISSN 1013-9826 R&D Projects: GA ČR GA106/08/1409 Institutional research plan: CEZ:AV0Z20410507 Keywords : Particle reinforced composites * polymer matrix composite * mechanical response Subject RIV: JI - Composite Materials
Preparation and characterization of aluminium-silica metal matrix composite
Mallikarjuna, G. B.; Basavaraj, E.
2018-04-01
Aluminum alloys are widely used in aerospace and automobile industries due to their low density and good mechanical properties, better corrosion resistance and wear, low thermal coefficient of expansion as compared to conventional metals and alloys. The excellent properties of these materials and relatively low production cost make them a very attractive for a variety of applications. In this present work, Al alloy LM13-SiO2 composites were produced by stir casting method. The reinforcement SiO2 particle size used for preparation of composites are 106 µm, 150 µm, 250 µm and 355 µm with varying amount of 3 to 12 wt% in steps of 3. The prepared composite specimens were machined as per test standards. Effects of weight percentage of SiO2 particles on wear, tensile strength of Al alloy LM13-SiO2 composites have been investigated. The microstructures of the composites were studied to know the dispersion of the SiO2 particles in matrix. Experimental results shows that there is enhanced mechanical properties, when silica weighing 9% was added to the base aluminium alloy and also similar trend exists in all four different micron size of silica and also it has been observed that addition of SiO2 particles significantly improves wear resistance properties as compared with that of unreinforced matrix.
Lau, Kreisler S. Y.; Landis, Abraham L.; Chow, Andrea W.; Hamlin, Richard D.
1993-01-01
To achieve acceptable performance and long-term durability at elevated temperatures (350 to 600 F) for high-speed transport systems, further improvements of the high-performance matrix materials will be necessary to achieve very long-term (60,000-120,000 service hours) retention of mechanical properties and damage tolerance. This report emphasizes isoimide modification as a complementary technique to semi-interpenetrating polymer networks (SIPN's) to achieve greater processibility, better curing dynamics, and possibly enhanced thermo-mechanical properties in composites. A key result is the demonstration of enhanced processibility of isoimide-modified linear and thermo-setting polyimide systems.
International Nuclear Information System (INIS)
Dobrzanski, L.A.; Nowosielski, R.; Konieczny, J.; PrzybyI, A.; WysIocki, J.
2005-01-01
The paper concerns investigation of nanocrystalline composites technology preparation. The composites in the form of rings with rectangular transverse section, and with polymer matrix and nanocrystalline metallic powders fulfillment were made, for obtaining good ferromagnetic properties. The nanocrystalline ferromagnetic powders were manufactured by high-energy ball milling of metallic glasses strips in an as-quenched state. Generally for investigation, Co matrix alloys with the silicon polymer were used. Magnetic properties in the form of hysteresis loop by rings method were measured. Generally composite cores showed lower soft ferromagnetic properties than winded cores of nanocrystalline strips, but composite cores showed interesting mechanical properties. Furthermore, the structure of strips and powders on properties of composites were investigated
A Review of Irradiation Effects on Organic-Matrix Insulation
International Nuclear Information System (INIS)
Simon, N.J.
1993-01-01
This review assesses the data base on epoxy and polyimide matrix insulation to determine whether organic electric insulation systems can be used in the toroidal field (TF) magnets of next generation fusion devices such as ITER* and TPX*. Owing to the difficulties of testing insulation under fusion reactor conditions, there is a considerable mismatch between the ITER requirements and the data that are currently available. For example, nearly all of the high-dose (5 x 10 7 to 10 8 Gy) data obtained on epoxy and polyimide matrix insulation employed gamma irradiation, electron irradiation, or reactor irradiation with a fast neutron fluence far below 10 23 /m 2 , the fluence expected for the insulation at the TF magnets, as set forth in ITER conceptual design documents. Also, the neutron spectrum did not contain a very high energy (E (ge) 5 MeV) component. Such data underestimate the actual damage that would be obtained with the neutron fluence and spectrum expected at a TF magnet. Experiments on a polyimide (Kapton) indicate that gamma or electron doses or mixed gamma and neutron reactor doses would have to be downgraded by a factor of up to ten to simulate fusion neutron doses. Even when neutrons did constitute a significant portion of the total dose, B-containing E-glass reinforcement was often used; therefore, excess damage from the 10 B + n → 7 Li + α reaction occurred near the glass-epoxy interface. This problem can easily be avoided by substituting B-free glass (R, S, or T types)
Ceramic fiber-reinforced monoclinic celsian phase glass-ceramic matrix composite material
Bansal, Narottam P. (Inventor); Dicarlo, James A. (Inventor)
1994-01-01
A hyridopolysilazane-derived ceramic fiber reinforced monoclinic celsian phase barium aluminum silicate glass-ceramic matrix composite material is prepared by ball-milling an aqueous slurry of BAS glass powder and fine monoclinic celsian seeds. The fibers improve the mechanical strength and fracture toughness and with the matrix provide superior dielectric properties.
National Research Council Canada - National Science Library
Radsick, Timothy
2001-01-01
... or from inadequate oxide-based ones. A porous mullite/alumina matrix combined with alumina/mullite fiber reinforcement eliminates the need for an interface coating while producing a strong, tough and oxidation resistant composite...
Synthesizing (ZrAl3 + AlN)/Mg-Al composites by a 'matrix exchange' method
Gao, Tong; Li, Zengqiang; Hu, Kaiqi; Han, Mengxia; Liu, Xiangfa
2018-06-01
A method named 'matrix exchange' to synthesize ZrAl3 and AlN reinforced Mg-Al composite was developed in this paper. By inserting Al-10ZrN master alloy into Mg matrix and reheating the cooled ingot to 550 °C, Al and Mg atoms diffuse to the opposite side. As a result, liquid melt occurs once the interface areas reach to proper compositions. Then dissolved Al atoms react with ZrN, leading to the in-situ formation of ZrAl3 and AlN particles, while the Al matrix is finally replaced by Mg. This study provides a new insight for preparing Mg composites.
Energy Technology Data Exchange (ETDEWEB)
Pardo, A.; Viejo, F.; Carboneras, M. [Departamento de Ciencia de Materiales, Facultad de Quimica Universidad Complutense, 28040, Madrid (Spain); Merino, M.C. [Departamento de Ciencia de Materiales, Facultad de Quimica Universidad Complutense, 28040, Madrid (Spain); Departamento de Tecnologia Industrial, Universidad Alfonso X El Sabio, 28691, Villanueva de la Canada, Madrid (Spain); Lopez, M.D. [Escuela Superior de Ciencias Experimentales y Tecnologia, Universidad Rey Juan Carlos, 28931, Mostoles, Madrid (Spain); Merino, S. [Departamento de Tecnologia Industrial, Universidad Alfonso X El Sabio, 28691, Villanueva de la Canada, Madrid (Spain)
2003-05-01
A study of the influence of the silicon carbide (SiC{sub p}) proportion and the matrix concentration of four aluminium metal matrix composites (A360/SiC/10p, A360/SiC/20p, A380/SiC/10p, A380/SiC/20p) exposed to high relative humid environment was carried out under simulation in a climatic chamber. The matrix of A360/SiC/xxp composites was virtually free of copper while the A380/SiC/xxp matrix contained 3.13-3.45wt% Cu and 1.39-1.44wt% Ni. The kinetics of the corrosion process was studied on the basis of gravimetric tests. The nature of corrosion products was analysed by Scanning Electron Microscopy (SEM) and Low Angle X-Ray Diffraction (XRD) before and after accelerated testing to determine the influence of microstructural changes on corrosion behaviour during exposure to the corrosive environment. The corrosion damage to Al/SiCp composites was low at 80% Relative Humidity (RH) and increased with temperature, SiCp proportion, relative humidity and Cu matrix concentration. The main attack nucleation sites were the interface region between the matrix and the reinforcement particles. The corrosion process was influenced more by the concentration of alloy elements in the matrix than by the proportion of SiCp reinforcement. (Abstract Copyright [2003], Wiley Periodicals, Inc.) [German] Eine Studie zum Einfluss des Siliziumkarbidanteils (SiCp) und der Zusammensetzung des Grundwerkstoffs von vier Aluminiummatrixverbundwerkstoffen (A360/SiC/10p, A360/SiC/20p, A380/SiC/10p, A380/SiC/20p), die in Umgebungen mit relativ hoher Feuchtigkeit ausgelagert waren, wurde unter simulierten Bedingungen in einer Klimakammer durchgefuehrt. Die Matrix des A360/SiC/xxp-Verbundwerkstoffs war praktisch Kupfer-frei waehrend die A380/SiC/xxp Matrix 3,13-3,45 Gew.-% Cu und 1,39-1,44 Gew.-% Ni enthielt. Die Kinetik des Korrosionsprozesses wurde auf der Basis von gravimetrischen Messungen studiert. Die Beschaffenheit der Korrosionsprodukte wurde mittelt REM-Untersuchungen und
Benkel, Samantha; Zhu, Dongming
2011-01-01
Advanced environmental barrier coatings are being developed to protect SiC/SiC ceramic matrix composites in harsh combustion environments. The current coating development emphasis has been placed on the significantly improved cyclic durability and combustion environment stability in high-heat-flux and high velocity gas turbine engine environments. Environmental barrier coating systems based on hafnia (HfO2) and ytterbium silicate, HfO2-Si nano-composite bond coat systems have been processed and their stability and thermal conductivity behavior have been evaluated in simulated turbine environments. The incorporation of Silicon Carbide Nanotubes (SiCNT) into high stability (HfO2) and/or HfO2-silicon composite bond coats, along with ZrO2, HfO2 and rare earth silicate composite top coat systems, showed promise as excellent environmental barriers to protect the SiC/SiC ceramic matrix composites.
Interfacial Coatings for Inorganic Composite Insulation Systems
International Nuclear Information System (INIS)
Hooker, M. W.; Fabian, P. E.; Stewart, M. W.; Grandlienard, S. D.; Kano, K. S.
2006-01-01
Inorganic (ceramic) insulation materials are known to have good radiation resistance and desirable electrical and mechanical properties at cryogenic and elevated temperatures. In addition, ceramic materials can withstand the high-temperature reaction cycle used with Nb3Sn superconductor materials, allowing the insulation to be co-processed with the superconductor in a wind-and-react fabrication process. A critical aspect in the manufacture of ceramic-based insulation systems is the deposition of suitable fiber-coating materials that prevent chemical reaction of the fiber and matrix materials, and thus provide a compliant interface between the fiber and matrix, which minimizes the impact of brittle failure of the ceramic matrix. Ceramic insulation produced with CTD-FI-202 fiber interfaces have been found to exhibit very high shear and compressive strengths. However, this material is costly to produce. Thus, the goal of the present work is to evaluate alternative, lower-cost materials and processes. A variety of oxide and polyimide coatings were evaluated, and one commercially available polyimide coating has been shown to provide some improvement as compared to uncoated and de-sized S2 glass
Polarization Stability of Amorphous Piezoelectric Polyimides
Park, C.; Ounaies, Z.; Su, J.; Smith, J. G., Jr.; Harrison, J. S.
2000-01-01
Amorphous polyimides containing polar functional groups have been synthesized and investigated for potential use as high temperature piezoelectric sensors. The thermal stability of the piezoelectric effect of one polyimide was evaluated as a function of various curing and poling conditions under dynamic and static thermal stimuli. First, the polymer samples were thermally cycled under strain by systematically increasing the maximum temperature from 50 C to 200 C while the piezoelectric strain coefficient was being measured. Second, the samples were isothermally aged at an elevated temperature in air, and the isothermal decay of the remanent polarization was measured at room temperature as a function of time. Both conventional and corona poling methods were evaluated. This material exhibited good thermal stability of the piezoelectric properties up to 100 C.
Linsheng, Li; Guoxiang, Lin; Lihui, Li
2016-08-12
In this paper, magnesium matrix hydroxyapatite composite material was prepared by electrophoretic deposition method. The optimal process parameters of electrophoretic deposition were HA suspension concentration of 0.02 kg/L, aging time of 10 days and voltage of 60 V. Animal experiment and SBF immersion experiment were used to test the biocompatibility and bioactivity of this material respectively. The SD rats were divided into control group and implant group. The implant surrounding tissue was taken to do tissue biopsy, HE dyed and organizational analysis after a certain amount of time in the SD rat body. The biological composite material was soaked in SBF solution under homeothermic condition. After 40 days, the bioactivity of the biological composite material was evaluated by testing the growth ability of apatite on composite material. The experiment results showed that magnesium matrix hydroxyapatite biological composite material was successfully prepared by electrophoretic deposition method. Tissue hyperplasia, connective tissue and new blood vessels appeared in the implant surrounding soft tissue. No infiltration of inflammatory cells of lymphocytes and megakaryocytes around the implant was found. After soaked in SBF solution, a layer bone-like apatite was found on the surface of magnesium matrix hydroxyapatite biological composite material. The magnesium matrix hydroxyapatite biological composite material could promot calcium deposition and induce bone-like apatite formation with no cytotoxicity and good biocompatibility and bioactivity.
Investigation of phase separated polyimide blend films containing boron nitride using FTIR imaging
Chae, Boknam; Hong, Deok Gi; Jung, Young Mee; Won, Jong Chan; Lee, Seung Woo
2018-04-01
Immiscible aromatic polyimide (PI) blend films and a PI blend film incorporated with thermally conductive boron nitride (BN) were prepared, and their phase separation behaviors were examined by optical microscopy and FTIR imaging. The 2,2‧-bis(trifluoromethyl)benzidine (TFMB)-containing and 4,4‧-thiodianiline (TDA)-containing aromatic PI blend films and a PI blend/BN composite film show two clearly separated regions; one region is the TFMB-rich phase, and the other region is the TDA-rich phase. The introduction of BN induces morphological changes in the immiscible aromatic PI blend film without altering the composition of either domain. In particular, the BN is selectively incorporated into the TDA-rich phase in this study.
The Micromechanics of Deformation and Failure in Metal-Matrix Composites
National Research Council Canada - National Science Library
Needleman, Alan
1997-01-01
.... However, metal-matrix composites often have low ductility and low fracture toughness. An improved understanding of the basic deformation and failure mechanisms is needed to overcome these problems...
Hammell, James A.
There is a critical need for the development of materials for eliminating fire as a cause of death in aircraft accidents. Currently available composites that use organic matrices not only deteriorate at temperatures above 300°C but also emit toxic fumes. The results presented in this dissertation focus on the development of an inorganic matrix that does not burn or emit toxic fumes. The matrix, known as polysialate, can withstand temperatures in excess of 1000°C. The matrix behaves like a ceramic, but does not need high curing temperatures, so it can be processed like many common organic matrices. The major parameters evaluated in this dissertation are: (i) Influence of reinforcement type, (ii) Matrix formulation for both wet-dry durability and high temperature resistance, (iii) Influence of processing variables such as moisture reduction and storage, (iv) Tensile strain capacity of modified matrices and matrices reinforced with ceramic microfibers and discrete carbon fibers, and (v) analytical modeling of mechanical properties. For the reinforcement type; carbon, glass, and stainless steel wire fabrics were investigated. Carbon fabrics with 1, 3, 12, and 50k tows were used. A matrix chemical formulation that can withstand wetting and drying was developed. This formulation was tested at high temperatures to ascertain its stability above 400°C. On the topic of processing, shelf life of prepregged fabric layers and efficient moisture removal methods were studied. An analytical model based on layered reinforcement was developed for analyzing flexural specimens. It is shown that the new inorganic matrix can withstand wetting and drying, and also high temperature. The layered reinforcement concept provides accurate prediction of strength and stiffness for composites reinforced with 1k and 3k tows. The prepregged fabric layers can be stored for 14 days at -15°C without losing strength.
Narayana, K. S. Lakshmi; Shivanand, H. K.
2018-04-01
Metal matrix composites constitute a class of low cost high quality materials which offer high performance for various industrial applications. The orientation of this research is towards the study of mechanical properties of as cast silicon carbide (SiC) particulates and Short E-Glass fibers reinforced Aluminum matrix composites (AMCs). The Hybrid metal matrix composite is developed by reinforcing SiC particulates of 100 microns and short E-Glass fibers of 2-3 mm length with Al 3003 in different compositions. The vortex method of stir casting was employed, in which the reinforcements were introduced into the vortex created by the molten metal by means of mechanical stirrer. The mechanical properties of the prepared metal matrix composites were analyzed. From the studies it was noticed that an improvement in mechanical properties of the reinforced alloys compared to unreinforced alloys.
Lei, Yu; Du, Jinfang; Pang, Xianjuan; Wang, Haizhong; Yang, Hua; Jiang, Jinlong
2018-05-01
A solid-liquid synergetic lubricating system has been designed to develop a novel self-lubricating nickel matrix composite. The graphene-nickel (G-Ni) matrix composite with porous structure was fabricated by in situ growing graphene in bulk nickel using a powder metallurgy method. The porous structures of the composite were used to store polyalphaolefin (PAO) oil for self-lubricating. It is found that the G-Ni matrix composite under oil lubrication condition exhibited superior tribological properties as compared to pure nickel and the composite under dry sliding condition. The prestored oil was released from pores to the sliding surface forming a lubricating oil film during friction process. This lubricating oil film can protect the worn surface from severe oxidation, and help the formation and transfer of a carbon-based solid tribofilm derived from graphene and lubricating oil. This solid (graphene)-liquid (oil) synergistic lubricating mechanism is responsible for the reduction of friction coefficient and improvement of wear resistance of the in situ fabricated G-Ni matrix composite.
Mechanical Properties of TC4 Matrix Composites Prepared by Laser Cladding
Directory of Open Access Journals (Sweden)
WANG Lin
2017-06-01
Full Text Available In order to improve the penetration performance of TC4, the direct laser deposition technology was used to prepare TC4 composite material. TA15+30% TiC powder, TA15+20%Cr3C2 powder and TA15+15%B4C powder were used as deposited materials for TC4 matrix. The micromorphology, change of hardness of the deposited coating and mechanical properties of the three composites were studied. The experimental results demonstrate that the TC4 matrix with the three kinds of materials can form a complete metallurgical bonding, and the strength of TC4-(TA15+TiC, TC4-(TA15+Cr3C2 and TC4-(TA15+B4C are higher than that of TC4 matrix materials, while the plasticity is slightly worse.
Boron-bearing species in ceramic matrix composites for long-term aerospace applications
International Nuclear Information System (INIS)
Naslain, R.; Guette, A.; Rebillat, F.; Pailler, R.; Langlais, F.; Bourrat, X.
2004-01-01
Boron-bearing refractory species are introduced in non-oxide ceramic matrix fibrous composites (such as SiC/SiC composites) to improve their oxidation resistance under load at high temperatures with a view to applications in the aerospace field. B-doped pyrocarbon and hex-BN have been successfully used as interphase (instead of pure pyrocarbon) either as homogeneous or multilayered fiber coatings, to arrest and deflect matrix cracks formed under load (mechanical fuse function) and to give toughness to the materials. A self-healing multilayered matrix is designed and used in a model composite, which combines B-doped pyrocarbon mechanical fuse layers and B- and Si-bearing compound (namely B 4 C and SiC) layers forming B 2 O 3 -based fluid healing phases when exposed to an oxidizing atmosphere. All the materials are deposited by chemical vapor infiltration. Lifetimes under tensile loading of several hundreds hours at high temperatures are reported
EVALUATION OF EFFECTIVE PROPERTIES OF BASALT TEXTILE REINFORCED CERAMIC MATRIX COMPOSITES
Directory of Open Access Journals (Sweden)
Soňa Valentová
2017-11-01
Full Text Available The present paper is concerned with the analysis of a ceramic matrix composite, more specifically the plain weave textile fabric composite made of basalt fibers embedded into the pyrolyzed polysiloxane matrix. Attention is paid to the determination of effective elastic properties of the yarn via homogenization based on the Mori-Tanaka averaging scheme and the 1st order numerical homogenization method adopting a suitable representative computational model. The latter approach is then employed to simulate the response of the yarn when loaded beyond the elastic limits. The required mechanical properties of individual material phases are directly measured using nanoindentation with in-build scanning probe microscopy. Applicability of the proposed computational methodology is supported by the analysis of a unidirectional fibrous composite, representing the yarn, subjected to a macroscopically uniform strain.
Ceramic matrix composites using polymer pyrolysis and liquid densification processing
International Nuclear Information System (INIS)
Davis, H.O.; Petrak, D.R.
1995-01-01
The polymer precursor approach for manufacture of ceramic matrix composites (CMCs) is both flexible and tailorable to shape and engineering requirements. The tailorability includes a wide range of reinforcements, polymer matrix precursors and fillers. Processing is selected based on cure/pressure requirements to best produce the required shape, radii, fiber volume and fiber orientation. Combinations of tooling used for cure/pressure applications are discussed and fabricated components are shown. ((orig.))
Laser Surface Treatment and Modification of Aluminum Alloy Matrix Composites
Abbass, Muna Khethier
2018-02-01
The present work aimed to study the laser surface treatment and modification of Al-4.0%Cu-1.0%Mg alloy matrix composite reinforced with 10%SiC particles produced by stir casting. The specimens of the base alloy and composite were irradiated with an Nd:YAG laser of 1000 mJ, 1064 nm and 3 Hz . Dry wear test using the pin-on -disc technique at different sliding times (5-30 min) at a constant applied load and sliding speed were performed before and after laser treatment. Micro hardness and wear resistance were increased for all samples after laser hardening treatment. The improvement of these properties is explained by microstructural homogenization and grain refinement of the laser treated surface. Modification and refinement of SiC particles and grain refinement in the microstructure of the aluminum alloy matrix (α-Al) were observed by optical and SEM micrographs. The highest increase in hardness was 21.4% and 26.2% for the base alloy and composite sample respectively.
Data on a Laves phase intermetallic matrix composite in situ toughened by ductile precipitates.
Knowles, Alexander J; Bhowmik, Ayan; Purkayastha, Surajit; Jones, Nicholas G; Giuliani, Finn; Clegg, William J; Dye, David; Stone, Howard J
2017-10-01
The data presented in this article are related to the research article entitled "Laves phase intermetallic matrix composite in situ toughened by ductile precipitates" (Knowles et al.) [1]. The composite comprised a Fe 2 (Mo, Ti) matrix with bcc (Mo, Ti) precipitated laths produced in situ by an aging heat treatment, which was shown to confer a toughening effect (Knowles et al.) [1]. Here, details are given on a focused ion beam (FIB) slice and view experiment performed on the composite so as to determine that the 3D morphology of the bcc (Mo, Ti) precipitates were laths rather than needles. Scanning transmission electron microscopy (S(TEM)) micrographs of the microstructure as well as energy dispersive X-ray spectroscopy (EDX) maps are presented that identify the elemental partitioning between the C14 Laves matrix and the bcc laths, with Mo rejected from the matrix into laths. A TEM selected area diffraction pattern (SADP) and key is provided that was used to validate the orientation relation between the matrix and laths identified in (Knowles et al.) [1] along with details of the transformation matrix determined.
Data on a Laves phase intermetallic matrix composite in situ toughened by ductile precipitates
Directory of Open Access Journals (Sweden)
Alexander J. Knowles
2017-10-01
Full Text Available The data presented in this article are related to the research article entitled “Laves phase intermetallic matrix composite in situ toughened by ductile precipitates” (Knowles et al. [1]. The composite comprised a Fe2(Mo, Ti matrix with bcc (Mo, Ti precipitated laths produced in situ by an aging heat treatment, which was shown to confer a toughening effect (Knowles et al. [1]. Here, details are given on a focused ion beam (FIB slice and view experiment performed on the composite so as to determine that the 3D morphology of the bcc (Mo, Ti precipitates were laths rather than needles. Scanning transmission electron microscopy (S(TEM micrographs of the microstructure as well as energy dispersive X-ray spectroscopy (EDX maps are presented that identify the elemental partitioning between the C14 Laves matrix and the bcc laths, with Mo rejected from the matrix into laths. A TEM selected area diffraction pattern (SADP and key is provided that was used to validate the orientation relation between the matrix and laths identified in (Knowles et al. [1] along with details of the transformation matrix determined.
Gas separation performance of 6FDA-based polyimides with different chemical structures
Qiu, Wulin; Xu, Liren; Chen, Chien-Chiang; Paul, Donald R.; Koros, William J.
2013-01-01
stability of the polyimides membranes relevant to natural gas purification. The consideration of the other gases (He, O2 and N2) provided additional insights regarding effects of backbone structure on detailed penetrant properties. The polyimides studied
Ahmad, Mansor Bin; Gharayebi, Yadollah; Salit, Mohd Sapuan; Hussein, Mohd Zobir; Shameli, Kamyar
2011-01-01
In this paper, Polyimide/Montmorillonite Nanocomposites (PI/MMT NCs), based on aromatic diamine (4-Aminophenyl sulfone) (APS) and aromatic dianhydride (3,3',4,4'-benzophenonetetracarboxylic dianhydride) (BTDA) were prepared using in situ polymerization and solution-dispersion techniques. The prepared PI/MMT NCs films were characterized by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR), transmission electron microscopy (TEM) and thermogravimetric analysis (TGA). The XRD results showed that at the content of 1.0 wt % Organo Montmorillonite (OMMT) for two techniques and 3.0 wt % OMMT for the in situ polymerization technique, the OMMT was well-intercalated, exfoliated and dispersed into polyimide matrix. The OMMT agglomerated when its amount exceeded 10 wt % and 3.0 wt % for solution-dispersion and in situ polymerization techniques respectively. These results were confirmed by the TEM images of the prepared PI/MMT NCs. The TGA thermograms indicated that thermal stability of prepared PI/MMT NCs were increased with the increase of loading that, the effect is higher for the samples prepared by in situ polymerization technique.
Inorganic Polymer Matrix Composite Strength Related to Interface Condition
Directory of Open Access Journals (Sweden)
John Bridge
2009-12-01
Full Text Available Resin transfer molding of an inorganic polymer binder was successfully demonstrated in the preparation of ceramic fiber reinforced engine exhaust valves. Unfortunately, in the preliminary processing trials, the resulting composite valves were too brittle for in-engine evaluation. To address this limited toughness, the effectiveness of a modified fiber-matrix interface is investigated through the use of carbon as a model material fiber coating. After sequential heat treatments composites molded from uncoated and carbon coated fibers are compared using room temperature 3-point bend testing. Carbon coated Nextel fiber reinforced geopolymer composites demonstrated a 50% improvement in strength, versus that of the uncoated fiber reinforced composites, after the 250 °C postcure.
Effect of atmosphere on the fabrication of Si2N2O matrix composites
Directory of Open Access Journals (Sweden)
Wei Li
2018-03-01
Full Text Available Si2N2O matrix composites were fabricated by solid/gas reaction in air or N2 atmosphere. The effects of atmosphere on the phase and microstructure of the composites were investigated. The reaction mechanism of Si2N2O system was discussed by analysing the variation of the Gibbs free energy with temperature. The effect of N2 and air on sintering of Si2N2O matrix composites was discussed in relation to observed kinetics and thermodynamic calculations. The results showed that gradient structure of Si2N2O matrix composites were obtained in N2 atmosphere. While high N2 concentration was useful for the formation of the pure β-Si3N4 ceramics, low N2 concentration was proposed to form the pure Si2N2O ceramics. However, in the air atmosphere, structure of the Si3N4/SiO2 composites is homogeneous without the gradient structure appearing. Its composition is a little different as the O2 concentration changes.
Photochemically Synthesized Polyimides
Meador, Michael A.; Tyson, Daniel S.
2008-01-01
An alternative to the conventional approach to synthesis of polyimides involves the use of single monomers that are amenable to photopolymerization. Heretofore, the synthesis of polyimides has involved multiple-monomer formulations and heating to temperatures that often exceed 250 C. The present alternative approach enables synthesis under relatively mild conditions that can include room temperature. The main disadvantages of the conventional approach are the following: Elevated production temperatures can lead to high production costs and can impart thermal stresses to the final products. If the proportions of the multiple monomeric ingredients in a given batch are not exactly correct, the molecular weight and other physical properties of the final material could be reduced from their optimum or desired values. To be useful in the alternative approach, a monomer must have a molecular structure tailored to exploit Diels-Alder trapping of a photochemically generated ortho-quinodimethane. (In a Diels-Alder reaction, a diene combines with a dienophile to form molecules that contain six-membered rings.) In particular, a suitable monomer (see figure) contains ortho-methylbenzophenone connected to a dienophile (in this case, a maleimide) through a generic spacer group. Irradiation with ultraviolet light gives rise to a photochemical intermediate the aforementioned ortho-quinodimethane from the ortho-methylbenzophenone. This group may react with the dienophile on another such monomer molecule to produce an oligomer that, in turn may react in a stepgrowth manner to produce a polyimide. This approach offers several advantages in addition to those mentioned above: The monomer can be stored for a long time because it remains unreactive until exposed to light. Because the monomer is the only active starting ingredient, there is no need for mixing, no concern for ensuring correct proportions of monomers, and the purity of the final product material is inherently high. The use
Discontinuously reinforced titanium matrix composites for fusion applications
International Nuclear Information System (INIS)
Castro, V.; Leguey, T.; Monge, M.A.; Munoz, A.; Pareja, R.; Victoria, M.
2002-01-01
We have reinforced α-Ti with different contents of TiC particles using the in situ technique and conventional casting. Compositional and microstructural characterization of the TiC/Ti composite material was made by XRD and SEM-EDS. Tensile tests at RT, 723 and 973 K have been performed on samples heat treated at 1000 K for 30 min which were prepared from cold rolled material. The effect of the content, size and morphology of the TiC particles on the tensile properties has been investigated. The results indicate that the expected improvement in the mechanical characteristics of TiC/Ti composites is inhibited by the detrimental presence of coarse dendritic particles of TiC. The premature failure of these composites at RT is due to cracking of the coarse TiC particles. Local softening due to inhomogeneous plastic deformation of the Ti matrix appears to contribute to the tensile failure of the TiC/Ti composites deformed at 723 and 973 K.
Discontinuously reinforced titanium matrix composites for fusion applications
Energy Technology Data Exchange (ETDEWEB)
Castro, V. E-mail: mvcastro@fis.uc3m.es; Leguey, T.; Monge, M.A.; Munoz, A.; Pareja, R.; Victoria, M
2002-12-01
We have reinforced {alpha}-Ti with different contents of TiC particles using the in situ technique and conventional casting. Compositional and microstructural characterization of the TiC/Ti composite material was made by XRD and SEM-EDS. Tensile tests at RT, 723 and 973 K have been performed on samples heat treated at 1000 K for 30 min which were prepared from cold rolled material. The effect of the content, size and morphology of the TiC particles on the tensile properties has been investigated. The results indicate that the expected improvement in the mechanical characteristics of TiC/Ti composites is inhibited by the detrimental presence of coarse dendritic particles of TiC. The premature failure of these composites at RT is due to cracking of the coarse TiC particles. Local softening due to inhomogeneous plastic deformation of the Ti matrix appears to contribute to the tensile failure of the TiC/Ti composites deformed at 723 and 973 K.
Optical fiber shape sensing of polyimide skin for a flexible morphing wing.
Sun, Guangkai; Li, Hong; Dong, Mingli; Lou, Xiaoping; Zhu, Lianqing
2017-11-20
This paper presents the 3D shape sensing of polyimide thin film skin for a flexible morphing wing using fiber Bragg grating (FBG) sensors. The calibration curves of the FBG sensors are measured experimentally to ensure relative accurate conversion between Bragg wavelength shift (BWS) and bending curvature of the polyimide skin. The reflection spectra of the FBG sensors are measured at different airfoil profiles, and the variation tendency of the BWS values with the airfoil profiles are analyzed. The bending curvatures of the polyimide thin film skin at different airfoil profiles are calculated using the measured BWS values of the FBG sensors and the linear interpolation algorithm. The 3D shapes of the polyimide skin at different airfoil profiles are reconstructed based on the measured bending curvatures and the interpolation and curve fitting functions. The 3D precise visual measurements are conducted using a digital photogrammetry system, and then the correctness of the shape reconstruction results are verified. The results prove that the maximum error between the 3D visual and FBG measurements is less than 5%. The FBG sensing method is effective for the shape sensing of polyimide skin for flexible morphing wing.
Alumina matrix ceramic-nickel composites formed by centrifugal slip casting
Directory of Open Access Journals (Sweden)
Justyna Zygmuntowicz
2015-12-01
Full Text Available The paper is focused on the possibility of fabricating the alumina matrix ceramic-nickel composites with gradient concentration of metal particles. Centrifugal slip casting method was chosen for the composite fabrication. This method allows fabrication of the graded distribution of nickel particles in the hollow cylinder composites. The horizontal rotation axis was applied. The samples were characterized by XRD, SEM and quantitative description of the microstructure. The macroscopic as well as SEM observations of the prepared composites confirmed the gradient concentration of Ni particles in the composite materials. The application of the centrifugal slip casting method allows for the graded distribution of metal particles in the samples.
Crosslinked polyimide electro-optic materials
Energy Technology Data Exchange (ETDEWEB)
Kowalczyk, T.C.; Kosc, T.Z.; Singer, K.D. [Case Western Reserve University, Department of Physics, Cleveland, Ohio 44106-7079 (United States); Beuhler, A.J.; Wargowski, D.A. [Amoco Research Center, Amoco Chemical Co., Naperville, Illinois 60566 (United States); Cahill, P.A.; Seager, C.H.; Meinhardt, M.B. [Sandia National Laboratories, Division 1811, Albuquerque, New Mexico 87185-1407 (United States); Ermer, S. [Lockheed Research and Development Division, Palo Alto, California 94304 (United States)
1995-11-15
We report studies of the optical and electro-optic properties of guest--host polymeric nonlinear optical materials based on aromatic, fluorinated, fully imidized, organic soluble, thermally, and photochemically crosslinkable, guest--host polyimides. We have introduced temperature stable nonlinear optical chromophores into these polyimides and studied optical losses, electric field poling, electro-optic properties, and orientational stability. We measured electro-optic coefficients of 5.5 and 12.0 pm/V for ((2,6-Bis(2-(3-(9-(ethyl)carbazolyl))ethenyl)4H-pyran-4-ylidene)propanedinitrile) (4-(Dicyanomethylene)-2-methyl-6-(p -dimethylaminostyryl)-4H-pyran) DCM-doped guest--host systems at 800 nm using a poling field of 1.3 MV/cm. Poling induced nonlinearities in single-layer films were in agreement with the oriented gas model, but were lower in three-layer films due to voltage division across the layers. {copyright} {ital 1995} {ital American} {ital Institute} {ital of} {ital Physics}.
Han, Seungjin
This dissertation provides multifunctional carbon fiber polymer-matrix structural composites for vibration damping, thermal conduction and thermoelectricity. Specifically, (i) it has strengthened and stiffened carbon fiber polymer-matrix structural composites by the incorporation of halloysite nanotubes, carbon nanotubes and silicon carbide whiskers, (ii) it has improved mechanical energy dissipation using carbon fiber polymer-matrix structural composites with filler incorporation, (iii) it has increased the through-thickness thermal conductivity of carbon fiber polymer-matrix composite by curing pressure increase and filler incorporation, and (iv) it has enhanced the thermoelectric behavior of carbon fiber polymer-matrix structural composites. Low-cost natural halloysite nanotubes (0.1 microm diameter) were effective for strengthening and stiffening continuous fiber polymer-matrix composites, as shown for crossply carbon fiber (5 microm diameter, ˜59 vol.%) epoxy-matrix composites under flexure, giving 17% increase in strength, 11% increase in modulus and 21% decrease in ductility. They were less effective than expensive multiwalled carbon nanotubes (0.02 microm diameter), which gave 25% increase in strength, 11% increase in modulus and 14% decrease in ductility. However, they were more effective than expensive silicon carbide whiskers (1 microm diameter), which gave 15% increase in strength, 9% increase in modulus and 20% decrease in ductility. Each filler, at ˜2 vol.%, was incorporated in the composite at every interlaminar interface by fiber prepreg surface modification. The flexural strength increase due to halloysite nanotubes incorporation related to the interlaminar shear strength increase. The measured values of the composite modulus agreed roughly with the calculated values based on the Rule of Mixtures. Continuous carbon fiber composites with enhanced vibration damping under flexure are provided by incorporation of fillers between the laminae
International Nuclear Information System (INIS)
Selvi, S.; Rajasekar, E.
2015-01-01
The tribological properties such as wear rate, hardness of the aluminum-fly ash composite synthesized by stir casting were investigated by varying the weight % of fly ash from 5 to 20 with constant weight % of zinc and magnesium metal powder. A mathematical model was developed to predict the wear rate of aluminum metal matrix composites and the adequacy of the model was verified using analysis of variance. Scanning electron microscopy was used for the microstructure analysis which showed a uniform distribution of fly ash in the metal matrix. Energy - dispersive X-ray spectroscopy was used for the elemental analysis or chemical characterization of a sample. The results showed that addition of fly ash to aluminum based metal matrix improved both the mechanical and tribological properties of the composites. The fly ash particles improved the wear resistance of the metal matrix composites because the hardness of the samples taken increased as the fly ash content was increased.
Interfacial Design of Mixed Matrix Membranes for Improved Gas Separation Performance.
Wang, Zhenggong; Wang, Dong; Zhang, Shenxiang; Hu, Liang; Jin, Jian
2016-05-01
High-performance metal-organic framework (MOF)/polyimide (PI) mixed matrix membranes (MMMs) are fabricated by a facile strategy by designing the MOF/PI matrix interface via poly dopamine coating. The overall separation performance of the designed MMMs surpasses the state-of-the-art 2008 Robeson upper bound for the H2 /CH4 and H2 /N2 gas pairs and approaches the 2008 upper bound for the O2 /N2 gas pair. © 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.
High Porosity Alumina as Matrix Material for Composites of Al-Mg Alloys
International Nuclear Information System (INIS)
Gömze, L A; Egész, Á; Gömze, L N; Ojima, F
2013-01-01
The sophisticated industry and technologies require higher and higher assumptions against mechanical strength and surface hardness of ceramic reinforced metal alloys and metal matrix composites. Applying the well-known alumina powders by dry pressing technology and some special pore-forming additives and sintering technology the authors have successfully developed a new, high porosity alumina matrix material for composites of advenced Al-Mg alloys. The developed new matrix material have higher than 30% porosity, with homogenous porous structure and pore sizes from few nano up to 2–3 mm depending on the alloys containments. Thanks to the used materials and the sintering conditions the authors could decrease the wetting angles less than 90° between the high porosity alumina matrix and the Al-Mg alloys. Applied analytical methods in this research were laser granulometry, scanning electron microscopy, and X-ray diffraction. Digital image analysis was applied to microscopy results, to enhance the results of transformation
Machinability and Tribological Properties of Stir Cast LM6/SiC/GR Hybrid Metal Matrix Composite
Directory of Open Access Journals (Sweden)
Tahat Montasser S.
2016-01-01
Full Text Available Analysis on machining characteristics in turning of LM6/SiC/Gr hybrid metal matrix composites is made of (Al-11.8%Si/SiC/Gr hybrid metal matrix composites. The process performances such as porosity, wear rate of the composites, tool wear, tool life, specific modulus, surface roughness and material removal rate with equal weight fraction of SiC and Gr particulates of 3%, 7%, 10% and 13% reinforcement are investigated. This experimental analysis and test results on the machinability of Al/SiCMMC will provide essential guidelines to the manufacturers. Hybird metal matrix composites reinforced with graphite particles posses better machinability and tribological properties.
Investigation of the low-speed impact behavior of dual particle size metal matrix composites
International Nuclear Information System (INIS)
Cerit, Afşın Alper
2014-01-01
Highlights: • AA2124 matrix composites reinforced with SiC particles were manufactured. • Low-speed impact behaviors of composites were investigated. • Composites were manufactured with single (SPS) and dual particle sizes (DPS). • Impact behaviors of DPS composites are more favorable than the SPS composites. • Approximately 50–60% of input energy was absorbed by the composite samples. - Abstract: SiC-reinforced aluminum matrix composites were manufactured by powder metallurgy using either single or dual particle sized SiC powders and samples sintered under argon atmosphere. Quasi-static loading, low-speed impact tests and hardness tests were used to investigate mechanical behavior and found that dual particle size composites had improved hardness and impact performance compared to single particle size composites. Sample microstructure, particle distributions, plastic deformations and post-testing damages were examined by scanning electron microscopy and identified microstructure agglomerations in SPS composites. Impact traces were characterized by broken and missing SiC particles and plastically deformed composite areas
International Nuclear Information System (INIS)
Tlomak, P.; Takano, Shigeru; Wright, M.A.; Ju, Chien-Ping.
1991-01-01
Extended-life applications of structural carbon-carbon (C-C) composites involve multiple periods of operation in high-temperature oxidizing environments and as such require a reliable oxidation protection system (OPS). Advanced OPS's generally consist of an external ceramic coating combined with an in-depth matrix inhibitor. This work investigated the effects produced by particulate inhibitors doped on the matrix on the microstructure of 2D, PAN fiber-pitch matrix C-C's. Boron and zirconium-based particulate inhibitors were added to the matrix material prior to heat treatment. A process was developed to assure a uniform distribution of the inhibitors. Oxidation behavior of such matrix-inhibited composites was evaluated using isothermal oxidation tests. 5 refs
Effects of thermal residual stresses and fiber packing on deformation of metal-matrix composites
International Nuclear Information System (INIS)
Nakamura, T.; Suresh, S.
1993-01-01
The combined effects of thermal residual stresses and fiber spatial distribution on the deformation of a 6061 aluminum alloy containing a fixed concentration unidirectional boron fibers have been analyzed using detailed finite element models. The geometrical structure includes perfectly periodic, uniformly space fiber arrangements in square and hexagonal cells, as well as different cells in which either 30 or 60 fibers are randomly placed in the ductile matrix. The model involves an elastic-plastic matrix, elastic fibers, and mechanically bonded interfaces. The results indicate that both fiber packing and thermal residual stresses can have a significant effect on the stress-strain characteristics of the composite. The thermal residual stresses cause pronounced matrix yielding which also influences the apparent overall stiffness of the composite during the initial stages of subsequent far-field loading along the axial and transverse direction. Furthermore, the thermal residual stresses apparently elevate the flow stress of the composite during transverse tension. Such effects can be traced back to the level of constraint imposed on the matrix by local fiber spacing. The implications of the present results to the processing of the composites are also briefly addressed
Kong, Lushi; Rui, Guanchun; Wang, Guangyu; Huang, Rundong; Li, Ran; Yu, Jiajie; Qi, Shengli; Wu, Dezhen
2017-11-02
A simple and practical method for coating palladium/silver nanoparticles on polyimide (PI) nanotubes is developed. The key steps involved in the process are silver ion exchange/reduction and displacement reactions between silver and palladium ions. With the addition of silver, the conductivity of the PI nanotubes is greatly enhanced. Further, the polyimide nanotubes with a dense, homogeneous coating of palladium nanoparticles remain flexible after heat treatment and show the possibility for use as highly efficient catalysts. The approach developed here is applicable for coating various noble metals on a wide range of polymer matrices, and can be used for obtaining polyimide nanotubes with metal loaded on both the inner and outer surface.
Preparation of Palladium/Silver-Coated Polyimide Nanotubes: Flexible, Electrically Conductive Fibers
Directory of Open Access Journals (Sweden)
Lushi Kong
2017-11-01
Full Text Available A simple and practical method for coating palladium/silver nanoparticles on polyimide (PI nanotubes is developed. The key steps involved in the process are silver ion exchange/reduction and displacement reactions between silver and palladium ions. With the addition of silver, the conductivity of the PI nanotubes is greatly enhanced. Further, the polyimide nanotubes with a dense, homogeneous coating of palladium nanoparticles remain flexible after heat treatment and show the possibility for use as highly efficient catalysts. The approach developed here is applicable for coating various noble metals on a wide range of polymer matrices, and can be used for obtaining polyimide nanotubes with metal loaded on both the inner and outer surface.
High power X-ray welding of metal-matrix composites
Energy Technology Data Exchange (ETDEWEB)
Rosenberg, Richard A.; Goeppner, George A.; Noonan, John R.; Farrell, William J.; Ma, Qing
1997-12-01
A method for joining metal-matrix composites (MMCs) by using high power x-rays as a volumetric heat source is provided. The method involves directing an x-ray to the weld line between two adjacent MMCs materials to create an irradiated region or melt zone. The x-rays have a power density greater than about 10{sup 4} watts/cm{sup 2} and provide the volumetric heat required to join the MMC materials. Importantly, the reinforcing material of the metal-matrix composites remains uniformly distributed in the melt zone, and the strength of the MMCs are not diminished. In an alternate embodiment, high power x-rays are used to provide the volumetric heat required to weld metal elements, including metal elements comprised of metal alloys. In an alternate embodiment, high power x-rays are used to provide the volumetric heat required to weld metal elements, including metal elements comprised of metal alloys.
Rationally designed polyimides for high-energy density capacitor applications.
Ma, Rui; Baldwin, Aaron F; Wang, Chenchen; Offenbach, Ido; Cakmak, Mukerrem; Ramprasad, Rampi; Sotzing, Gregory A
2014-07-09
Development of new dielectric materials is of great importance for a wide range of applications for modern electronics and electrical power systems. The state-of-the-art polymer dielectric is a biaxially oriented polypropylene (BOPP) film having a maximal energy density of 5 J/cm(3) and a high breakdown field of 700 MV/m, but with a limited dielectric constant (∼2.2) and a reduced breakdown strength above 85 °C. Great effort has been put into exploring other materials to fulfill the demand of continuous miniaturization and improved functionality. In this work, a series of polyimides were investigated as potential polymer materials for this application. Polyimide with high dielectric constants of up to 7.8 that exhibits low dissipation factors (dielectric constant and band gap. Correlations of experimental and theoretical results through judicious variations of polyimide structures allowed for a clear demonstration of the relationship between chemical functionalities and dielectric properties.
Creep and threshold tension in aluminum-matrix composite with short fibers obtained by hot pressing
International Nuclear Information System (INIS)
Moreno, M.F; Gonzalez Oliver, C.R.J
2004-01-01
An aluminum matrix composite reinforced with 5% vol. of short fibers of silicon carbide and un-reinforced matrix, produced by pulvimetallurgy (PM) were studied using creep compression at different deformation speeds and in the range of 300 o C to 500 o C. The creep curve of both materials showed the typical behavior of a material with threshold tension τ 0 ; with an estimate value of 6.31MPa for the matrix at 400 o C and 6.43, 8.76 and 11MPa at 350, 400 and 450 o C respectively for the composite. The τ 0 was shown to obey a thermally activated mechanism whose energy is about 17 kJ/mol. Nanometric particles of aluminum oxide were scattered throughout the matrix and the composite, arising from the inevitable film of oxides and hydroxides formed in the metallic powder. The exponent of power-law creep occurs in the values of n = 4.3 to 4.85 by reducing the tension to an effective value τ-τ 0 , corresponding to a drilling fault in both materials. In the composite, the activation energy was estimated at 167 to 125 kJ/mol, close to the self- diffusion enthalpy of the pure aluminum at 143.4 kJ/mol so that the creep process in the composite is controlled exclusively by the deformation of the matrix (CW)
International Nuclear Information System (INIS)
Wang, H.-W.; Dong, R.-X.; Chu, H.-C.; Chang, K.-C.; Lee, W.-C.
2005-01-01
Polyimide (6FBpA-6FDA)-montmorillonite nanocomposites (PiCN) were synthesized from modified montmorillonite (MMT) and poly(amic acid), using single- and double-swelling agents. The silicate layers of clay in the matrix of 6FBpA-6FDA were intercalated and became more exfoliated when double (DAETPB-ODA) swelling agents were used to modify the montmorillonite. Structures of exfoliation were confirmed by wide-angle X-ray diffraction (WAXRD) and transmission electron microscopy (TEM). The improved exfoliation of nanocomposites by the double-swelling agents resulted in enhanced thermal and mechanical properties. In particular, the maximum increase in T d , T g , and storage modulus of these nanocomposites was found to be those with addition of 5.0 wt% DAETPB-ODA modified-MMT. The moisture absorption of these nanocomposites was also reduced by the addition of double-swelling agent-modified MMT. The dielectric properties of PiCN in the form of film with MMT loading from 1.0 to 5.0 wt% were measured under frequencies of 100 Hz-1 MHz at 35-150 deg. C. Reduced dielectric constants were observed for these fluorinated polyimide-clay nanocomposites
Metal matrix composites. Part 1. Types, properties, applications
International Nuclear Information System (INIS)
Edil da Costa, C.; Velasco Lopez, F.; Torralba Castello, M.
2000-01-01
An overview on the state of the art of metal matrix composites used in the automotive and aerospace industries is made. These materials usually are based on light alloys (Al, Ti and Mg) and reinforced with fibres or particles. In this review, it is presented a general scope on the different MMCs families, about their properties and their main applications. (Author) 61 refs
THE STRUCTURE AND PROPERTIES OF COMPOSITE LASER CLAD COATINGS WITH Ni BASED MATRIX WITH WC PARTICLES
Directory of Open Access Journals (Sweden)
Zita Iždinská
2010-09-01
Full Text Available In this work, the influence of the processing conditions on the microstructure and abrasive wear behavior of composite laser clad coatings with Ni based matrix reinforced with 50% WC particles is analyzed. Composite powder was applied in the form of coatings onto a mild steel substrate (Fe–0.17% C by different laser powers and cladding speeds. The microstructure of the coatings was analyzed by scanning electron microscopy (SEM. Tribological properties of coatings were evaluated by pin-on-disc wear test. It appeared that the hardness of the matrix of composite coatings decreases with increasing cladding speed. However, wear resistance of composite coatings with decreasing hardness of Ni based matrix increases. Significantly enhanced wear resistance of WC composite coatings in comparison with Ni based coatings is attributed to the hard phase structures in composite coatings.
1974-01-01
A monograph is presented which establishes structural design criteria and recommends practices to ensure the design of sound composite structures, including composite-reinforced metal structures. (It does not discuss design criteria for fiber-glass composites and such advanced composite materials as beryllium wire or sapphire whiskers in a matrix material.) Although the criteria were developed for aircraft applications, they are general enough to be applicable to space vehicles and missiles as well. The monograph covers four broad areas: (1) materials, (2) design, (3) fracture control, and (4) design verification. The materials portion deals with such subjects as material system design, material design levels, and material characterization. The design portion includes panel, shell, and joint design, applied loads, internal loads, design factors, reliability, and maintainability. Fracture control includes such items as stress concentrations, service-life philosophy, and the management plan for control of fracture-related aspects of structural design using composite materials. Design verification discusses ways to prove flightworthiness.
Fracture behaviour of brittle (glass) matrix composites
Czech Academy of Sciences Publication Activity Database
Dlouhý, Ivo; Chlup, Zdeněk; Boccaccini, A. R.
2005-01-01
Roč. 482, - (2005), s. 115-122 ISSN 0255-5476. [International Conference on Materials Structure and Micromechanics of Fracture /4./. Brno, 23.06.2004-25.06.2004] R&D Projects: GA AV ČR(CZ) IAA2041003; GA ČR(CZ) GA101/02/0683 Institutional research plan: CEZ:AV0Z2041904 Keywords : Ceramic matrix composites * fracture toughness * toughening effects Subject RIV: JH - Ceramic s, Fire-Resistant Materials and Glass Impact factor: 0.399, year: 2005
Exploration the extrudability of aluminum matrix composite (LM6/TIC ...
African Journals Online (AJOL)
Aluminum matrix composites (LM6/TiC) is a mix of excellent properties of aluminum ... ABAQUS/CAE software has been successfully employed for Modeling and ... Experimental results show that, many mechanical properties are improved and ...
Structural and functional polymer-matrix composites for electromagnetic applications
Wu, Junhua
This dissertation addresses the science and technology of functional and structural polymer-matrix composite materials for electromagnetic applications, which include electromagnetic interference (EMI) shielding and low observability (Stealth). The structural composites are continuous carbon fiber epoxy-matrix composites, which are widely used for airframes. The functional composites are composites with discontinuous fillers and in both bulk and coating forms. Through composite structure variation, attractive electromagnetic properties have been achieved. With no degradation of the tensile strength or modulus, the shielding effectiveness of the structural composites has been improved by enhancing multiple reflections through light activation of the carbon fiber. The multiple reflections loss of the electromagnetic wave increases from 1.1 to 10.2 dB at 1.0 GHz due to the activation. Such a large effect of multiple reflections has not been previously reported in any material. The observability of these composites has been lowered by decreasing the electrical conductivity (and hence decreasing the reflection loss) through carbon fiber coating. The incorporation of mumetal, a magnetic alloy particulate filler (28-40 mum size), in a latex paint has been found to be effective for enhancing the shielding only if the electrical resistivity of the resulting composite coating is below 10 O.cm, as rendered by a conductive particulate filler, such as nickel flake (14-20 mum size). This effectiveness (39 dB at 1.0 GHz) is attributed to the absorption of the electromagnetic wave by the mumetal and the nickel flake, with the high conductivity rendered by the presence of the nickel flake resulting in a relatively high reflection loss of 15.5 dB. Without the nickel flake, the mumetal gives only 3 dB of shielding and 1.5 dB of reflection loss at 1.0 GHz. Nickel powder (0.3-0.5 mum size) has been found to be an effective filler for improving the shielding of polyethersulfone (PES
Kular, Jaspreet K; Basu, Shouvik; Sharma, Ram I
2014-01-01
The extracellular matrix is a structural support network made up of diverse proteins, sugars and other components. It influences a wide number of cellular processes including migration, wound healing and differentiation, all of which is of particular interest to researchers in the field of tissue engineering. Understanding the composition and structure of the extracellular matrix will aid in exploring the ways the extracellular matrix can be utilised in tissue engineering applications especially as a scaffold. This review summarises the current knowledge of the composition, structure and functions of the extracellular matrix and introduces the effect of ageing on extracellular matrix remodelling and its contribution to cellular functions. Additionally, the current analytical technologies to study the extracellular matrix and extracellular matrix-related cellular processes are also reviewed.
Arenburg, R. T.; Reddy, J. N.
1991-01-01
The micromechanical constitutive theory is used to examine the nonlinear behavior of continuous-fiber-reinforced metal-matrix composite structures. Effective lamina constitutive relations based on the Abouli micromechanics theory are presented. The inelastic matrix behavior is modeled by the unified viscoplasticity theory of Bodner and Partom. The laminate constitutive relations are incorporated into a first-order deformation plate theory. The resulting boundary value problem is solved by utilizing the finite element method. Attention is also given to computational aspects of the numerical solution, including the temporal integration of the inelastic strains and the spatial integration of bending moments. Numerical results the nonlinear response of metal matrix composites subjected to extensional and bending loads are presented.
Lamontia, Mark A.; Gruber, Mark B.; Jensen, Brian J.
2006-01-01
Thermoplastic laminates in situ consolidated via tape or tow placement require full mechanical properties. Realizing full properties requires resin crystallinity to be controlled - partial crystallinity leads to unacceptably low laminate compression properties. There are two approaches: utilize an amorphous matrix resin; or place material made from a semi-crystalline resin featuring kinetics faster than the process. In this paper, a matrix resin evaluation and trade study was completed with commercial and NASA amorphous polyimides on the one hand, and with PEKK mixed with POSS nanoparticles for accelerated crystallinity growth on the other. A new thermoplastic impregnated material, 6 mm wide (0.25-in) AS-4 carbon/LaRC(TradeMark)8515 dry polyimide tow, was fabricated. Since LaRC(TradeMark)8515 is fully amorphous, it attains full properties following in situ consolidation, with no post processing required to build crystallinity. The tow in situ processing was demonstrated via in situ thermoplastic filament winding it into rings.
Characterization of selected LDEF polymer matrix resin composite materials
Young, Philip R.; Slemp, Wayne S.; Witte, William G., Jr.; Shen, James Y.
1991-01-01
The characterization of selected graphite fiber reinforced epoxy (934 and 5208) and polysulfone (P1700) matrix resin composite materials which received 5 years and 10 months of exposure to the LEO environment on the Long Duration Exposure Facility is reported. Resin loss and a decrease in mechanical performance as well as dramatic visual effects were observed. However, chemical characterization including infrared, thermal, and selected solution property measurements showed that the molecular structure of the polymeric matrix had not changed significantly in response to this exposure. The potential effect of a silicon-containing molecular contamination of these specimens is addressed.
Improvement of thermal conductivity of ceramic matrix composites for 4. generation nuclear reactors
International Nuclear Information System (INIS)
Cabrero, J.
2009-11-01
This study deals with thermal conductivity improvement of SiCf/SiC ceramic matrix composites materials to be used as cladding material in 4. generation nuclear reactor. The purpose of the study is to develop a composite for which both the temperature and irradiation effect is less pronounced on thermal conductivity of material than for SiC. This material will be used as matrix in CMC with SiC fibers. Some TiC-SiC composites with different SiC volume contents were prepared by spark plasma sintering (SPS). The sintering process enables to fabricate specimens very fast, with a very fine microstructure and without any sintering aids. Neutron irradiation has been simulated using heavy ions, at room temperature and at 500 C. Evolution of the thermal properties of irradiated materials is measured using modulated photothermal IR radiometry experiment and was related to structural evolution as function of dose and temperature. It appears that such approach is reliable to evaluate TiC potentiality as matrix in CMC. Finally, CMC with TiC matrix and SiC fibers were fabricated and both mechanical and thermal properties were measured and compare to SiCf/SiC CMC. (author)
Progressive delamination in polymer matrix composite laminates: A new approach
Chamis, C. C.; Murthy, P. L. N.; Minnetyan, L.
1992-01-01
A new approach independent of stress intensity factors and fracture toughness parameters has been developed and is described for the computational simulation of progressive delamination in polymer matrix composite laminates. The damage stages are quantified based on physics via composite mechanics while the degradation of the laminate behavior is quantified via the finite element method. The approach accounts for all types of composite behavior, laminate configuration, load conditions, and delamination processes starting from damage initiation, to unstable propagation, and to laminate fracture. Results of laminate fracture in composite beams, panels, plates, and shells are presented to demonstrate the effectiveness and versatility of this new approach.
Appleby, Matthew P.; Morscher, Gregory N.; Zhu, Dongming
2016-01-01
Recent studies have successfully shown the use of electrical resistance (ER)measurements to monitor room temperature damage accumulation in SiC fiber reinforced SiC matrix composites (SiCf/SiC) Ceramic Matrix Composites (CMCs). In order to determine the feasibility of resistance monitoring at elevated temperatures, the present work investigates the temperature dependent electrical response of various MI (Melt Infiltrated)-CVI (Chemical Vapor Infiltrated) SiC/SiC composites containing Hi-Nicalon Type S, Tyranno ZMI and SA reinforcing fibers. Test were conducted using a commercially available isothermal testing apparatus as well as a novel, laser-based heating approach developed to more accurately simulate thermomechanical testing of CMCs. Secondly, a post-test inspection technique is demonstrated to show the effect of high-temperature exposure on electrical properties. Analysis was performed to determine the respective contribution of the fiber and matrix to the overall composite conductivity at elevated temperatures. It was concluded that because the silicon-rich matrix material dominates the electrical response at high temperature, ER monitoring would continue to be a feasible method for monitoring stress dependent matrix cracking of melt-infiltrated SiC/SiC composites under high temperature mechanical testing conditions. Finally, the effect of thermal gradients generated during localized heating of tensile coupons on overall electrical response of the composite is determined.
Manzoor, M. U.; Feroze, M.; Ahmad, T.; Kamran, M.; Butt, M. T. Z.
2018-04-01
Metal matrix composites (MMCs) come under advanced materials that can be used for a wide range of industrial applications. MMCs contain a non-metallic reinforcement incorporated into a metallic matrix which can enhance properties over base metal alloys. Copper-Carbon fiber reinforced aluminium based hybrid composites were prepared by compo casting method. 4 weight % copper was used as alloying element with Al because of its precipitation hardened properties. Different weight compositions of composites were developed and characterized by mechanical testing. A significant improvement in tensile strength and micro hardness were found, before and after heat treatment of the composite. The SEM analysis of the fractured surfaces showed dispersed and embedded Carbon fibers within the network leading to the enhanced strength.
Features of film growth during plasma anodizing of Al 2024/SiC metal matrix composite
Energy Technology Data Exchange (ETDEWEB)
Xue Wenbin [Key Laboratory for Radiation Beam Technology and Materials Modification, Institute of Low Energy Nuclear Physics, Beijing Normal University, Beijing 100875 (China)]. E-mail: xuewb@bnu.edu.cn
2006-07-15
Plasma anodizing is a novel promising process to fabricate corrosion-resistant protective films on metal matrix composites. The corrosion-resistant films were prepared by plasma anodizing on SiC reinforced aluminum matrix composite. The morphology and microstructure of films were analyzed by scanning electron microscopy. Specifically, the morphology of residual SiC reinforcement particles in the film was observed. It is found that the most SiC reinforcement particles have been molten to become silicon oxide, but a few tiny SiC particles still remain in the film close to the composite/film interface. This interface is irregular due to the hindering effect of SiC particles on the film growth. Morphology and distribution of residual SiC particles in film provide direct evidence to identify the local melt occurs in the interior of plasma anodizing film even near the composite/film interface. A model of film growth by plasma anodizing on metal matrix composites was proposed.
Features of film growth during plasma anodizing of Al 2024/SiC metal matrix composite
International Nuclear Information System (INIS)
Xue Wenbin
2006-01-01
Plasma anodizing is a novel promising process to fabricate corrosion-resistant protective films on metal matrix composites. The corrosion-resistant films were prepared by plasma anodizing on SiC reinforced aluminum matrix composite. The morphology and microstructure of films were analyzed by scanning electron microscopy. Specifically, the morphology of residual SiC reinforcement particles in the film was observed. It is found that the most SiC reinforcement particles have been molten to become silicon oxide, but a few tiny SiC particles still remain in the film close to the composite/film interface. This interface is irregular due to the hindering effect of SiC particles on the film growth. Morphology and distribution of residual SiC particles in film provide direct evidence to identify the local melt occurs in the interior of plasma anodizing film even near the composite/film interface. A model of film growth by plasma anodizing on metal matrix composites was proposed
Nondestructive characterization of metal-matrix-composites by ultrasonic technique
International Nuclear Information System (INIS)
Lee, Joon Hyun
1992-01-01
Nondestructive characterizations using ultrasonic technique were conducted systematically on Al 2 O 3 short fiber reinforced pure Al and AC8A aluminium metal-matrix composites. In order to determine the elastic moduli of metal-matrix composites(MMCs), Al 2 O 3 /AC8A composites with volume fraction of Al 2 O 3 short fiber varying up to 30% were fabricated by squeeze casting technique. Pure Al and AC8A reinforced with Al 2 O 3 short fiber were also fabricated by changing the fabrication parameters such as the applied pressure, the volume fraction of fiber. The Influences of texture change associated with change of fabrication parameters were investigated using the sophisticated LFB acoustic microscope with the frequency of 225 MHz. Ultrasonic velocities of longitudinal, shear and Rayleigh waves of the composites were measured by pulse-echo method and line-focus-beam(LBF) acoustic microscope. Ultrasonic velocities of the longitudinal, the shear and Rayleigh waves were found to correlate primarily with the volume fraction of Al 2 O 3 . The elastic constants of composites including Young's Modulus, Shear Modulus, Bulk Modulus and Poisson's ratio were determined on the basis of the longitudinal and the shear wave velocities measured by an ultrasonic pulse-echo method. The Young's Modulus of the composites obtained by ultrasonic technique were slightly lower than those measured by 4-point-bend test and also showed relatively good agreements with the calculated results derived from the equal stress condition. The applicability of LFB acoustic microscope on material characterization of the MMCs was discussed on the basis of the relationships between Rayleigh wave velocity as a function of rotated angle of specimen and fabrication parameters of the MMCs.
Study of the technics of coating stripping and FBG writing on polyimide fiber
Song, ZhiQiang; Qi, HaiFeng; Ni, JiaSheng; Wang, Chang
2017-10-01
Compared with ordinary optical fiber, polyimide fiber has the characteristics of high temperature resistance and high strength, which has important application in the field of optical fiber sensing. The common methods of polyimide coating stripping were introduced in this paper, including high temperature stripping, chemical stripping and arc ablation. In order to meet the requirements of FBG writing technology, a method using argon ion laser ablation coating was proposed. The method can precisely control the stripping length of the coating and completely does not affect the tensile strength of the optical fiber. According to the experiment, the fabrication process of polyimide FBG is stripping-hydrogen loadingwriting. Under the same conditions, 10 FBG samples were fabricated with good uniformity of wavelength bandwidth and reflectivity. UV laser ablation of polyimide coating has been proved to be a safe, reliable and efficient method.
Fabrication of in-situ grown graphene reinforced Cu matrix composites
Chen, Yakun; Zhang, Xiang; Liu, Enzuo; He, Chunnian; Shi, Chunsheng; Li, Jiajun; Nash, Philip; Zhao, Naiqin
2016-01-01
Graphene/Cu composites were fabricated through a graphene in-situ grown approach, which involved ball-milling of Cu powders with PMMA as solid carbon source, in-situ growth of graphene on flaky Cu powders and vacuum hot-press sintering. SEM and TEM characterization results indicated that graphene in-situ grown on Cu powders guaranteed a homogeneous dispersion and a good combination between graphene and Cu matrix, as well as the intact structure of graphene, which was beneficial to its strengthening effect. The yield strength of 244 MPa and tensile strength of 274 MPa were achieved in the composite with 0.95 wt.% graphene, which were separately 177% and 27.4% enhancement over pure Cu. Strengthening effect of in-situ grown graphene in the matrix was contributed to load transfer and dislocation strengthening. PMID:26763313
Polyimides From BTDA, m-PDA, and HDA
Delano, Chadwick B.; Kiskiras, Charles J.
1987-01-01
Aliphatic segments in polyimide backbones achieve low molding temperatures and resistance to solvents. Low molding temperatures in combination with good solvent resistance make these polymers candidates for use in aerospace applications.
Characterization on C/SiC Ceramic Matrix Composites with Novel Fiber Coatings
Petko, Jeanne; Kiser, J. Douglas; McCue, Terry; Verrilli, Michael
2002-01-01
Ceramic Matrix Composites (CMCs) are attractive candidate materials in the aerospace industry due to their high specific strength, low density and higher temperature capabilities. The National Aeronautics and Space Administration (NASA) is pursuing the use of CMC components in advanced Reusable Launch Vehicle (RLV) propulsion applications. Carbon fiber-reinforced silicon carbide (C/SiC) is the primary material of interest for a variety of RLV propulsion applications. These composites offer high- strength carbon fibers and a high modulus, oxidation-resistant matrix. For comparison, two types of carbon fibers were processed with novel types of interface coatings (multilayer and pseudoporous). For RLV propulsion applications, environmental durability will be critical. The coatings show promise of protecting the carbon fibers from the oxidizing environment. The strengths and microstructures of these composite materials are presented.
1-D nanochannels fabricated in polyimide
Eijkel, Jan C.T.; Bomer, Johan G.; Tas, Niels Roelof; van den Berg, Albert
2004-01-01
A simple method using spin-deposition and sacrificial layer etching is used to fabricate all-polyimide nanochannels (100 and 500 nm channel height). Channels are characterized using spontaneous capillary filling with water, ethanol and isopropanol, and with electroosmotic flow. The channels can be
Directory of Open Access Journals (Sweden)
Yoshimoto Akifumi
2015-01-01
Full Text Available These days, polymer foams, such as polyurethane foam and polystyrene foam, are used in various situations as a thermal insulator or shock absorber. In general, however, their strength is insufficient in high temperature environments because of their low glass transition temperature. Polyimide is a polymer which has a higher glass transition temperature and high strength. Its mechanical properties do not vary greatly, even in low temperature environments. Therefore, polyimide foam is expected to be used in the aerospace industry. Thus, the constitutive equation of polyimide foam that can be applied across a wide range of strain rates and ambient temperature is very useful. In this study, a series of compression tests at various strain rates, from 10−3 to 103 s−1 were carried out in order to examine the effect of strain rate on the compressive properties of polyimide foam. The flow stress of polyimide foam increased rapidly at dynamic strain rates. The effect of ambient temperature on the properties of polyimide foam was also investigated at temperature from − 190 °C to 270°∘C. The flow stress decreased with increasing temperature.
Directory of Open Access Journals (Sweden)
John H. Cantrell
2015-03-01
Full Text Available The chemical treatment of carbon fibers used in carbon fiber-epoxy matrix composites greatly affects the fraction of hydrogen bonds (H-bonds formed at the fiber-matrix interface. The H-bonds are major contributors to the fiber-matrix interfacial shear strength and play a direct role in the interlaminar shear strength (ILSS of the composite. The H-bond contributions τ to the ILSS and magnitudes KN of the fiber-matrix interfacial stiffness moduli of seven carbon fiber-epoxy matrix composites, subjected to different fiber surface treatments, are calculated from the Morse potential for the interactions of hydroxyl and carboxyl acid groups formed on the carbon fiber surfaces with epoxy receptors. The τ calculations range from 7.7 MPa to 18.4 MPa in magnitude, depending on fiber treatment. The KN calculations fall in the range (2.01 – 4.67 ×1017 N m−3. The average ratio KN/|τ| is calculated to be (2.59 ± 0.043 × 1010 m−1 for the seven composites, suggesting a nearly linear connection between ILSS and H-bonding at the fiber-matrix interfaces. The linear connection indicates that τ may be assessable nondestructively from measurements of KN via a technique such as angle beam ultrasonic spectroscopy.
New rapid-curing, stable polyimide polymers with high-temperature strength and thermal stability
Burns, E. A.; Jones, J. F.; Kendrick, W. R.; Lubowitz, H. R.; Thorpe, R. S.; Wilson, E. R.
1969-01-01
Additive-type polymerization reaction forms thermally stable polyimide polymers, thereby eliminating the volatile matter attendant with the condensation reaction. It is based on the utilization of reactive alicyclic rings positioned on the ends of polyimide prepolymers having relatively low molecular weights.
Singh, Mrityunjay; Halbig, Michael C.; Grady, Joseph E.
2016-01-01
Advanced SiC-based ceramic matrix composites offer significant contributions toward reducing fuel burn and emissions by enabling high overall pressure ratio (OPR) of gas turbine engines and reducing or eliminating cooling air in the hot-section components, such as shrouds, combustor liners, vanes, and blades. Additive manufacturing (AM), which allows high value, custom designed parts layer by layer, has been demonstrated for metals and polymer matrix composites. However, there has been limited activity on additive manufacturing of ceramic matrix composites (CMCs). In this presentation, laminated object manufacturing (LOM), binder jet process, and 3-D printing approaches for developing ceramic composite materials are presented. For the laminated object manufacturing (LOM), fiber prepreg laminates were cut into shape with a laser and stacked to form the desired part followed by high temperature heat treatments. For the binder jet, processing optimization was pursued through silicon carbide powder blending, infiltration with and without SiC nano powder loading, and integration of fibers into the powder bed. Scanning electron microscopy was conducted along with XRD, TGA, and mechanical testing. Various technical challenges and opportunities for additive manufacturing of ceramics and CMCs will be presented.
Hou, Tan-Hung; Kidder, Paul W.; Reddy, Rakasi M.
1991-01-01
Poor processability of fiber reinforced high performance polyimide thermoplastic resin composites is a well recognized issue which, in many cases, prohibits the fabrication of composite parts with satisfactorily consolidated quality. Without modifying the resin matrix chemistry, improved compression modeling procedures were proposed and investigated with the AS-4/LaRC-TPI 1500 High Flow Grade (HFG) prepreg system. Composite panels with excellent C-scans can be consistently molded by this method under 700 F and a consolidation pressure as low as 100 psi. A mechanism for the consolidation of the composite under this improved molding technique is discussed. This mechanism reveals that a certain degree of matrix shear and tow filament slippage and nesting between plies occur during consolidation, which leads to a reduction of the consolidating pressure necessary to offset the otherwise intimate inter fiber-fiber contact and consequently achieves a better consolidation quality. Outstanding short beam shear strength and flexural strength were obtained from the molded panels. A prolonged consolidation step under low pressure, i.e., 100 psi at 700 F for 75 minutes, was found to significantly enhance the composite mechanical properties.
Cu-TiB metal matrix composites prepared by powder metallurgy route
Directory of Open Access Journals (Sweden)
Guo Z.
2015-01-01
Full Text Available Titanium boride (TiB is characterized by good conductivity, high strength and high melting point. In this work, TiB was used to make Cu-TiB metal matrix composites (MMCs. Amounts of TiB added into Cu matrix were 2wt.%, 5wt.%, 10 wt.% and 15 wt.%. The samples were pressed at pressures of 500MPa, 600MPa, 700MPa and 800MPa and sintered at 820o and 920o, respectively. The properties of the sintered composites such as hardness and impact toughness were studied. Hardness and impact toughness of samples increased with increasing pressures and decreased with increasing contents of TiB. Composite with good mechanical properties and high conductivity was obtained from the sample containing 2wt.%TiB compacted at 800MPa and sintered at 920o. It was shown that 2wt.% TiB is a suitable content to make Cu-TiB MMCs with good mechanical properties and excellent conductivity.
International Nuclear Information System (INIS)
Zhang, Q.Q.; Wu, G.Q.; Huang, Z.; Tao, Y.
2014-01-01
Highlights: • The particle/matrix interfaces in Mg–Li matrix composites are characterized. • The different reinforcement types with intermetallics and ceramics are considered. • The failure behaviors for the composites are successfully studied. • The effect of particle/matrix interface on the mechanical properties is discussed. -- Abstract: YAl 2p or SiC P reinforced Mg–14Li–3Al (LA143) matrix composites were prepared by stir-casting. The composites were subjected to fracture toughness and tensile tests. The particle/matrix interfaces were investigated by nanoindentation combined with scanning electron microscopy (SEM). The effects of the particle/matrix interfaces on the mechanical properties of the composites were discussed through a unit cell model with a transition interface layer. The results show that a transition interface layer with smoother hardness and modulus gradient is developed in the YAl 2 /LA143 composite. Both the fracture toughness and ductility for the YAl 2 /LA143 composite are higher than those for the SiC/LA143 composite. The failure behavior is determined by particle breakage with little interfacial breakage for the YAl 2 /LA143 composite, while being due to interfacial breakage for the SiC/LA143 composite. The superiority of the mechanical properties for the YAl 2 /LA143 composite may result from the failure behavior of particle breakage, which are correlated to the better physical compatibility between the YAl 2 intermetallics and LA143 matrix
Metal matrix composite fabrication processes for high performance aerospace structures
Ponzi, C.
A survey is conducted of extant methods of metal matrix composite (MMC) production in order to serve as a basis for prospective MMC users' selection of a matrix/reinforcement combination, cost-effective primary fabrication methods, and secondary fabrication techniques for the achievement of desired performance levels. Attention is given to the illustrative cases of structural fittings, control-surface connecting rods, hypersonic aircraft air inlet ramps, helicopter swash plates, and turbine rotor disks. Methods for technical and cost analysis modeling useful in process optimization are noted.
Tempering Behavior of TiC-Reinforced SKD11 Steel Matrix Composite
Hwang, Ji-In; Kim, Seong Hoon; Heo, Yoon-Uk; Kim, Dae Ha; Hwang, Keum-Cheol; Suh, Dong-Woo
2018-03-01
TiC-reinforced SKD11 steel matrix composite, fabricated by a pressure infiltration casting, undergoes monotonic decrease in hardness as tempering temperature increases. Element mappings by TEM-EDS and thermodynamic calculation indicate that remarkable redistribution of V between the reinforcement and the steel matrix occurs by partial dissolution and re-precipitation of MC carbides upon casting process. The absence of secondary hardening is led by the enrichment of V in the reinforcement that reduces the V content in the steel matrix; this reduction in V content makes the precipitation of fine VC sluggish during the tempering.
Fabrication of BN/Al(-Mg) metal matrix composite (MMC) by pressureless infiltration technique
Energy Technology Data Exchange (ETDEWEB)
Jung, W.G.; Kwon, H. [School of Advanced Materials Eng., Kookmin Univ., Seoul (Korea)
2004-07-01
BN/Al(-Mg) metal matrix composite (MMC) was fabricated by the pressureless infiltration technique. The phase characterizations of the composites were analyzed using the SEM, TEM, EDS and EPMA on reaction products after the electrochemical dissolution of the matrix. It is confirmed that aluminum nitride (AlN) was formed by the reaction of Mg{sub 3}N{sub 2} and Al alloy melt. Plate type AlN and polyhedral type Mg(-Al) boride were formed by the reaction between Mg{sub 3}N{sub 2}, BN and molten Al in the composite. The reaction mechanism in the fabrication of BN/Al(-Mg) MMC was derived from the phase analysis results and the thermodynamic investigation. (orig.)
International Nuclear Information System (INIS)
Zhang, Chengyu; Gou, Jianjie; Qiao, Shengru; Wang, Xuanwei; Zhang, Jun
2014-01-01
Highlights: • The application of SiC fiber could improve ILSS of the SiC matrix composites. • The orientation of the warp fibers plays a critical role in determining ILSS of 2.5D-C/SiC. • The failure mechanisms of 2D composites involve matrix cracking, and interfacial debonding. - Abstract: To reveal the shear properties of SiC matrix composites, interlaminar shear strength (ILSS) of three kinds of silicon carbide matrix composites was investigated by compression of the double notched shear specimen (DNS) at 900 °C in air. The investigated composites included a woven plain carbon fiber reinforced silicon carbide composite (2D-C/SiC), a two-and-a-half-dimensional carbon fiber-reinforced silicon carbide composite (2.5D-C/SiC) and a woven plain silicon carbon fiber reinforced silicon carbide composite (2D-SiC/SiC). A scanning electron microscope was employed to observe the microstructure and fracture morphologies. It can be found that the fiber type and reinforcement architecture have significant impacts on the ILSS of the SiC matrix composites. Great anisotropy of ILSS can be found for 2.5D-C/SiC because of the different fracture resistance of the warp fibers. Larger ILSS can be obtained when the specimens was loaded along the weft direction. In addition, the SiC fibers could enhance the ILSS, compared with carbon fibers. The improvement is attributed to the higher oxidation resistance of SiC fibers and the similar thermal expansion coefficients between the matrix and the fibers
Tenney, D. R.
1974-01-01
The progress of diffusion-controlled filament-matrix interaction in a metal matrix composite where the filaments and matrix comprise a two-phase binary alloy system was studied by mathematically modeling compositional changes resulting from prolonged elevated temperature exposure. The analysis treats a finite, diffusion-controlled, two-phase moving-interface problem by means of a variable-grid finite-difference technique. The Ni-W system was selected as an example system. Modeling was carried out for the 1000 to 1200 C temperature range for unidirectional composites containing from 6 to 40 volume percent tungsten filaments in a Ni matrix. The results are displayed to show both the change in filament diameter and matrix composition as a function of exposure time. Compositional profiles produced between first and second nearest neighbor filaments were calculated by superposition of finite-difference solutions of the diffusion equations.
Mixed Matrix Composite Membranes Containing POSS Molecules for Carbon Dioxide Removal Application
Rini, Eki Listya
2011-05-10
CO2 removal by membrane processes is considerably potential for several applications such as natural gas and synthesis gas purification, enhanced oil recovery application, and carbon dioxide capture in combat against global warming. Dense polymeric membranes are commonly utilized for these type of gas separation applications. Nevertheless, the intrinsic properties of dense polymeric membranes, which commonly characterize by the low gas permeability versus high gas selectivity trade–off or vice versa, is less desirable. In order to meet the increased demand of CO2 removal, a strategy to improve the gas separation performance of a polymeric membrane is investigated in this study. With this regard, mixed matrix membranes in which inorganic non porous fillers are incorporated into a polymeric matrix were prepared to achieve the aforementioned objective. The mixed matrix membranes were prepared from Pebax® block copolymers and PEG POSS® molecules. These hybrid membranes were formed as both dense and multilayer composite membranes. The dense transparent membranes with well–dispersed fillers could be obtained by variation of the solvent mixture. The DSC analyses showed that incorporation of PEG POSS® into Pebax® matrix altered the thermal properties of the matrix. The multilayer composite membranes were then prepared from a PTMSP gutter layer deposited on a PAN porous support and an adjacent hybrid Pebax®/PEG POSS® as the top layer. These hybrid multilayer composite membranes exhibited an enhanced CO2 selectiv4 ity by a factor of two relative to the pure Pebax®. In these hybrid systems, the CO2 separation was presumably enhanced by the high ether oxides content from PEG POSS® that has high affinities for CO2. For particular composition of Pebax® and PEG POSS® concentrations, the PTMSP gutter layer harnessed the CO2 selectivity without losing the CO2 permeation rate. At the same time, these membrane, however, suffered severe adhesion between the gutter layer
Analytical Modeling of the High Strain Rate Deformation of Polymer Matrix Composites
Goldberg, Robert K.; Roberts, Gary D.; Gilat, Amos
2003-01-01
The results presented here are part of an ongoing research program to develop strain rate dependent deformation and failure models for the analysis of polymer matrix composites subject to high strain rate impact loads. State variable constitutive equations originally developed for metals have been modified in order to model the nonlinear, strain rate dependent deformation of polymeric matrix materials. To account for the effects of hydrostatic stresses, which are significant in polymers, the classical 5 plasticity theory definitions of effective stress and effective plastic strain are modified by applying variations of the Drucker-Prager yield criterion. To verify the revised formulation, the shear and tensile deformation of a representative toughened epoxy is analyzed across a wide range of strain rates (from quasi-static to high strain rates) and the results are compared to experimentally obtained values. For the analyzed polymers, both the tensile and shear stress-strain curves computed using the analytical model correlate well with values obtained through experimental tests. The polymer constitutive equations are implemented within a strength of materials based micromechanics method to predict the nonlinear, strain rate dependent deformation of polymer matrix composites. In the micromechanics, the unit cell is divided up into a number of independently analyzed slices, and laminate theory is then applied to obtain the effective deformation of the unit cell. The composite mechanics are verified by analyzing the deformation of a representative polymer matrix composite (composed using the representative polymer analyzed for the correlation of the polymer constitutive equations) for several fiber orientation angles across a variety of strain rates. The computed values compare favorably to experimentally obtained results.
Microstructure and hardness of WC-Co particle reinforced iron matrix surface composite
Directory of Open Access Journals (Sweden)
Zhang Peng
2013-11-01
Full Text Available In this study, a high Cr cast iron surface composite material reinforced with WC-Co particles 2-6 mm in size was prepared using a pressureless sand mold infiltration casting technique. The composition, microstructure and hardness were determined by means of energy dispersive spectrometry (EDS, electron probe microanalysis (EPMA, scanning electron microscope (SEM and Rockwell hardness measurements. It is determined that the obtained composite layer is about 15 mm thick with a WC-Co particle volumetric fraction of ~38%. During solidification, interface reaction takes place between WC-Co particles and high chromium cast iron. Melting and dissolving of prefabricated particles are also found, suggesting that local Co melting and diffusion play an important role in promoting interface metallurgical bonding. The composite layer is composed of ferrite and a series of carbides, such as (Cr, W, Fe23C6, WC, W2C, M6C and M12C. The inhomogeneous hardness in the obtained composite material shows a gradient decrease from the particle reinforced metal matrix composite layer to the matrix layer. The maximum hardness of 86.3 HRA (69.5 HRC is obtained on the particle reinforced surface, strongly indicating that the composite can be used as wear resistant material.
International Nuclear Information System (INIS)
Wu, Dezhi; Shi, Chuan; Huang, Shaohua; Qiu, Xiaochun; Wang, Huan; Zhan, Zhan; Zhang, Peng; Zhao, Jinbao; Sun, Daoheng; Lin, Liwei
2015-01-01
Nanofibers fabricated by the electrospinning process have been used to construct sandwich-type Polyimide/Poly (vinylidene fluoride)/Polyimide (PI/PVDF/PI) separators with the thermal shutdown function for lithium ion batteries. This architecture uses the good thermal stability of PI as the top and bottom structure layers. Under high temperature operations, the middle layer made of PVDF nanofibers can melt and form a pore-free film to shut down the battery operation. The electrolyte uptake and ionic conductivity of the PI/PVDF/PI separator are superior to those of commercial polyolefin separators at 476% and 3.46 mS cm −1 , respectively, resulting better battery performances in terms of impedance, discharge capacity and cycle life. Under high temperature treatments above 170 °C, the self-shutdown function of the PI/PVDF/PI has been observed within 10 minutes, which could serve as the safety mechanism to defend the thermal runaway issue of lithium ion batteries. The effects of heating temperature and different time on the morphologies of each layer and electrolyte uptake of the separator are characterized as well
Electromigration study of Al thin films deposited on low dielectric polyimide and SiO sub 2 ILD
Eun, B S
1999-01-01
The electromigration characteristics of Al-1 %Si-0.5 %Cu films deposited onto three kinds of polyimides (PI-2734, PI-2611, and BG-2480) and onto SiO sub 2 prepared by low pressure chemical vapor deposition have been investigated. The Al lines deposited onto SiO sub 2 showed about a one-order higher electromigration lifetime than those deposited onto polyimide interlayer dielectrics (ILDs). The electromigration characteristics degraded as the polyimide thickness increased. Joule heat which accumulated at the Al/polyimide interface was the main cause of the decrease in the electromigration reliability because the thermal conductivity of the polyimides was about one order lower than that of SiO sub 2.
Graphene-reinforced aluminum matrix composites prepared by spark plasma sintering
Institute of Scientific and Technical Information of China (English)
Wen-ming Tian; Song-mei Li; Bo Wang; Xin Chen; Jian-hua Liu; Mei Yu
2016-01-01
Graphene-reinforced 7055 aluminum alloy composites with different contents of graphene were prepared by spark plasma sinter-ing (SPS). The structure and mechanical properties of the composites were investigated. Testing results show that the hardness, compressive strength, and yield strength of the composites are improved with the addition of 1wt% graphene. A clean, strong interface is formed between the metal matrix and graphene via metallurgical bonding on atomic scale. Harmful aluminum carbide (Al4C3) is not formed during SPS processing. Further addition of graphene (above 1wt%) results in the deterioration in mechanical properties of the composites. The agglomeration of graphene plates is exacerbated with increasing graphene content, which is the main reason for this deterioration.
Role of manufacturing process parameters on the characteristics of aluminum matrix composites
International Nuclear Information System (INIS)
Zaid, A.I.O.
2003-01-01
Metal matrix composites, (MMC), are engineered combinations of two or more materials (one of which is a metal) in which tailored properties are achieved by systematic combinations consisting of continuous or discontinuous fibers, whiskers, or particles in a metal result in combinations of very high specific strength. Furthermore, systematic design and procedures can be developed to achieve unique combinations of engineering properties such as high elevated-temperature strengths, damping or electrical properties. In this paper, the theory and practice of MMC are reviewed and discussed. The different techniques used in the manufacturing of MMC in general and aluminum matrix composites in particular e.g. unidirectional solidification, squeeze casting, vortex method and compocasting are presented and discussed. The parameters involved in these techniques and their effects on the characteristics of MMC product are also given and discussed. These include: crucible size and shape, melt temperature, size and shape of the impeller, stirring speed, rate of addition of the particles, the degree of agitation and cooling rate. Furthermore, the effect of these parameters on the mechanical strength and machinability are also presented and discussed. Finally, recent research results in aluminum matrix composites and their future developments are outlined and discussed. (author)
Development of High Performance Piezoelectric Polyimides
Simpson, Joycelyn O.; St.Clair, Terry L.; Welch, Sharon S.
1996-01-01
In this work a series of polyimides are investigated which exhibit a strong piezoelectric response and polarization stability at temperatures in excess of 100 C. This work was motivated by the need to develop piezoelectric sensors suitable for use in high temperature aerospace applications.
Design Concepts for Cooled Ceramic Matrix Composite Turbine Vanes, Phase II
National Aeronautics and Space Administration — The work proposed herein is to demonstrate that the higher temperature capabilities of Ceramic Matrix Composites (CMC) can be fully utilized to reduce emissions and...
Mechanical Properties of SiC, Al2O3 Reinforced Aluminium 6061-T6 Hybrid Matrix Composite
Murugan, S. Senthil; Jegan, V.; Velmurugan, M.
2018-04-01
This paper contains the investigation of tensile, compression and impact characterization of SiC, Al2O3 reinforced Aluminium 6061-T6 matrix hybrid composite. Hybrid matrix composite fabrication was done by stir casting method. An attempt has been made by keeping Al2O3 percentage (7%) constant and increasing SiC percentage (10, 15, and 20%). After fabricating, the samples were prepared and tested to find out the various mechanical properties like tensile, compressive, and impact strength of the developed composites of different weight % of silicon carbide and Alumina in Aluminium alloy. The main objective of the study is to compare the values obtained and choose the best composition of the hybrid matrix composite from the mechanical properties point of view.
Laser cladding of wear resistant metal matrix composite coatings
International Nuclear Information System (INIS)
Yakovlev, A.; Bertrand, Ph.; Smurov, I.
2004-01-01
A number of coatings with wear-resistant properties as well as with a low friction coefficient are produced by laser cladding. The structure of these coatings is determined by required performance and realized as metal matrix composite (MMC), where solid lubricant serves as a ductile matrix (e.g. CuSn), reinforced by appropriate ceramic phase (e.g. WC/Co). One of the engineered coating with functionally graded material (FGM) structure has a dry friction coefficient 0.12. Coatings were produced by coaxial injection of powder blend into the zone of laser beam action. Metallographic and tribological examinations were carried out confirming the advanced performance of engineered coatings
Optimization and characterization of woven kevlar reinforced epoxy matrix composite materials
International Nuclear Information System (INIS)
Imran, A.; Aslam, S.
2007-01-01
Composite materials are actually well established materials that have demonstrated their promising advantages among the light weight structural materials used for aerospace and advanced applications. An effort is now being made to develop and characterize the Kevlar Epoxy Composite Materials by changing the vol. fraction of Kevlar in epoxy matrix. The optimum characteristics were observed with 37% fiber with resin by applying hand-lay-up process. The composites produced were subjected to mechanical testing to evaluate the mechanical characteristics. (author)
Matrix densification of SiC composites by sintering process
International Nuclear Information System (INIS)
Kim, Young-Wook; Jang, Doo-Hee; Eom, Jung-Hye; Chun, Yong-Seong
2007-02-01
The objectives of this research are to develop a process for dense SiC fiber-SiC composites with a porosity of 5% or less and to develop high-strength SiC fiber-SiC composites with a strength of 500 MPa or higher. To meet the above objectives, the following research topics were investigated ; new process development for the densification of SiC fiber-SiC composites, effect of processing parameters on densification of SiC fiber-SiC composites, effect of additive composition on matrix microstructure, effects of additive composition and content on densification of SiC fiber-SiC composites, mechanical properties of SiC fiber-SiC composites, effect of fiber coating on densification and strength of SiC fiber-SiC composites, development of new additive composition. There has been a great deal of progress in the development of technologies for the processing and densification of SiC fiber-SiC composites and in better understanding of additive-densification-mechanical property relations as results of this project. Based on the progress, dense SiC fiber-SiC composites (≥97%) and high strength SiC fiber-SiC composites (≥600 MPa) have been developed. Development of 2D SiC fiber-SiC composites with a relative density of ≥97% and a strength of ≥600 MPa can be counted as a notable achievement
Requirements of frictional debonding at fiber/matrix interfaces for tough ceramic composites
Hsueh, Chun-Hway
1992-11-01
Optimum toughening of fiber-reinforced ceramic composites requires debonding at fiber/matrix interfaces and subsequent frictional sliding between the fibers and the matrix as the main crack extends through the composite. Criteria of both interfacial debonding vs fiber fracture, and frictional debonding vs frictionless debonding, are illustrated. To achieve interfacial debonding, the ratio of the fiber strength to the interfacial shear strength must exceed a critical value; to achieve a frictional interface after interfacial debonding, the ratio of the interfacial residual clamping stress to the interfacial shear strength must also exceed a critical value. While interfacial debonding is not sensitive to Poisson's effect, the frictional interface is sensitive to Poisson's effect.
Insights on synergy of materials and structures in biomimetic platelet-matrix composites
Sakhavand, Navid; Shahsavari, Rouzbeh
2018-01-01
Hybrid materials such as biomimetic platelet-matrix composites are in high demand to confer low weight and multifunctional mechanical properties. This letter reports interfacial-bond regulated assembly of polymers on cement-an archetype model with significant infrastructure applications. We demonstrate a series of 20+ molecular dynamics studies on decoding and optimizing the complex interfacial interactions including the role and types of various heterogeneous, competing interfacial bonds that are key to adhesion and interfacial strength. Our results show an existence of an optimum overlap length scale (˜15 nm) between polymers and cement crystals, exhibiting the best balance of strength, toughness, stiffness, and ductility for the composite. This finding, combined with the fundamental insights into the nature of interfacial bonds, provides key hypotheses for selection and processing of constituents to deliberate the best synergy in the structure and materials of platelet-matrix composites.
Compaction study of particulate iron-chromium matrix composite reinforced with alumina
International Nuclear Information System (INIS)
Saidatulakmar Shamsuddin; Shamsul Baharin Jamaludin; Zuhailawati Hussain; Zainal Arifin Ahmad
2007-01-01
Recently, a sharper focus on cost reduction in producing advanced composites systems has increased and leads to an interest in ferrous matrix composite which is cheaper compared to Cobalt, Nickel and their alloys that are scarce, expensive and their dust is especially harmful. In the present investigation, Fe-Cr-Al 2 O 3 composite was prepared using conventional powder metallurgy technique; mixing, compaction and sintering. Consolidation of particulate materials is dependent on the compaction process. As load is increased, the number of contacting asperities increases and they flatten and grow to form a planar contact surface. These asperities eventually merge to form bonding surfaces between particles. This paper focused on finding the optimum compaction parameter in a uniaxial pressing. Six different pressure were studied; (250, 375, 500, 625, 750 and 875)MPa. experimental results show that the optimum compaction parameter is 750 MPa that produced highest linear shrinkage, highest bulk density, lowest porosity and highest hardness value. Every sample has formed binary alloy of Fe-Cr alloy, confirmed by XRD and alumina are homogeneously distributed in the Fe-Cr matrix revealed by optical micrograph and SEM. from EDX, the composites consist of iron, chromium and alumina. (author)
Direct observation of toughening mechanisms in carbon nanotube ceramic matrix composites
International Nuclear Information System (INIS)
Xia, Z.; Riester, L.; Curtin, W.A.; Li, H.; Sheldon, B.W.; Liang, J.; Chang, B.; Xu, J.M.
2004-01-01
The excellent mechanical properties of carbon nanotubes (CNTS) are driving research into the creation of new strong, tough nanocomposite systems. Here, the first evidence of toughening mechanisms operating in carbon-nanotube-reinforced ceramic composites is presented. A highly ordered array of parallel multiwall CNTs in an alumina matrix was fabricated. Nanoindentation introduced controlled cracks and the damage was examined by scanning electron microscopy. These nanocomposites exhibit the three hallmarks of toughening found in micron-scale fiber composites: crack deflection at the CNT/matrix interface; crack bridging by CNTs; and CNT pullout on the fracture surfaces. Interface debonding and sliding can thus occur in materials with microstructures approaching the atomic scale. Furthermore, for certain geometries a new mechanism of nanotube collapse in 'shear bands' occurs, rather than crack formation, suggesting that these materials can have multiaxial damage tolerance. The quantitative indentation data and computational models are used to determine the multiwall CNT axial Young's modulus as 200-570 GPa, depending on the nanotube geometry and quality. Three-dimensional FEM analysis indicates that matrix residual stresses on the order of 300 MPa are sustained in these materials without spontaneous cracking, suggesting that residual stress can be used to engineer enhanced performance. These nanoscale ceramic composites thus have potential for toughening and damage tolerance at submicron scales, and so are excellent candidates for wear-resistant coatings
Wear and impact resistance of HVOF sprayedceramic matrix composites coating
Prawara, B.; Martides, E.; Priyono, B.; Ardy, H.; Rikardo, N.
2016-02-01
Ceramic coating has the mechanical properties of high hardness and it is well known for application on wear resistance, but on the other hand the resistance to impact load is low. Therefore its use is limited to applications that have no impact loading. The aim of this research was to obtain ceramic-metallic composite coating which has improved impact resistance compared to conventional ceramic coating. The high impact resistance of ceramic-metallic composite coating is obtained from dispersed metallic alloy phase in ceramic matrix. Ceramic Matrix Composites (CMC) powder with chrome carbide (Cr3C2) base and ceramic-metal NiAl-Al2O3 with various particle sizes as reinforced particle was deposited on mild steel substrate with High Velocity Oxygen Fuel (HVOF) thermal spray coating. Repeated impact test showed that reinforced metallic phase size influenced impact resistance of CMC coating. The ability of CMC coating to absorb impact energy has improved eight times and ten times compared with original Cr3C2 and hard chrome plating respectively. On the other hand the high temperature corrosion resistance of CMC coating showed up to 31 cycles of heating at 800°C and water quenching cooling.
Optimal fabrication processes for unidirectional metal-matrix composites: A computational simulation
Saravanos, D. A.; Murthy, P. L. N.; Morel, M.
1990-01-01
A method is proposed for optimizing the fabrication process of unidirectional metal matrix composites. The temperature and pressure histories are optimized such that the residual microstresses of the composite at the end of the fabrication process are minimized and the material integrity throughout the process is ensured. The response of the composite during the fabrication is simulated based on a nonlinear micromechanics theory. The optimal fabrication problem is formulated and solved with non-linear programming. Application cases regarding the optimization of the fabrication cool-down phases of unidirectional ultra-high modulus graphite/copper and silicon carbide/titanium composites are presented.
Saravanos, D. A.; Murthy, P. L. N.; Morel, M.
1990-01-01
A method is proposed for optimizing the fabrication process of unidirectional metal matrix composites. The temperature and pressure histories are optimized such that the residual microstresses of the composite at the end of the fabrication process are minimized and the material integrity throughout the process is ensured. The response of the composite during the fabrication is simulated based on a nonlinear micromechanics theory. The optimal fabrication problem is formulated and solved with nonlinear programming. Application cases regarding the optimization of the fabrication cool-down phases of unidirectional ultra-high modulus graphite/copper and silicon carbide/titanium composites are presented.
Porous Cross-Linked Polyimide-Urea Networks
Meador, Mary Ann B. (Inventor); Nguyen, Baochau N. (Inventor)
2015-01-01
Porous cross-linked polyimide-urea networks are provided. The networks comprise a subunit comprising two anhydride end-capped polyamic acid oligomers in direct connection via a urea linkage. The oligomers (a) each comprise a repeating unit of a dianhydride and a diamine and a terminal anhydride group and (b) are formulated with 2 to 15 of the repeating units. The subunit was formed by reaction of the diamine and a diisocyanate to form a diamine-urea linkage-diamine group, followed by reaction of the diamine-urea linkage-diamine group with the dianhydride and the diamine to form the subunit. The subunit has been cross-linked via a cross-linking agent, comprising three or more amine groups, at a balanced stoichiometry of the amine groups to the terminal anhydride groups. The subunit has been chemically imidized to yield the porous cross-linked polyimide-urea network. Also provided are wet gels, aerogels, and thin films comprising the networks, and methods of making the networks.
Mechanical behaviour of aluminium matrix composites with particles in high temperature
International Nuclear Information System (INIS)
Amigo, V.; Salvador, M. D.; Ferrer, C.; Costa d, C. E.; Busquets, D.
2001-01-01
The aluminium matrix composites materials reinforced by ceramic particles can be elaborated by powder metallurgy techniques, with extrusion processes. These can provide new materials, with a better mechanical behaviour and moreover when we need those properties at higher temperatures. Aluminium alloy reinforced composites with silicon nitride particles by powder extrusion process was done. Their mechanical properties were characterised at room and elevated temperatures. (Author) 28 refs
Assessment of hyaline cartilage matrix composition using near infrared spectroscopy.
Palukuru, Uday P; McGoverin, Cushla M; Pleshko, Nancy
2014-09-01
Changes in the composition of the extracellular matrix (ECM) are characteristic of injury or disease in cartilage tissue. Various imaging modalities and biochemical techniques have been used to assess the changes in cartilage tissue but lack adequate sensitivity, or in the case of biochemical techniques, result in destruction of the sample. Fourier transform near infrared (FT-NIR) spectroscopy has shown promise for the study of cartilage composition. In the current study NIR spectroscopy was used to identify the contributions of individual components of cartilage in the NIR spectra by assessment of the major cartilage components, collagen and chondroitin sulfate, in pure component mixtures. The NIR spectra were obtained using homogenous pellets made by dilution with potassium bromide. A partial least squares (PLS) model was calculated to predict composition in bovine cartilage samples. Characteristic absorbance peaks between 4000 and 5000 cm(-1) could be attributed to components of cartilage, i.e. collagen and chondroitin sulfate. Prediction of the amount of collagen and chondroitin sulfate in tissues was possible within 8% (w/dw) of values obtained by gold standard biochemical assessment. These results support the use of NIR spectroscopy for in vitro and in vivo applications to assess matrix composition of cartilage tissues, especially when tissue destruction should be avoided. Copyright © 2014. Published by Elsevier B.V.
Bansal, Narottam P.; Eldridge, Jeffrey I.
1997-01-01
Unidirectional celsian matrix composites having approx. 42 volume percent of uncoated or BN/SiC-coated Hi-Nicalon fibers were tested in three-point bend at room temperature. The uncoated fiber-reinforced composites showed catastrophic failure with strength of 210 +/- 35 MPa and a flat fracture surface. In contrast, composites reinforced with BN/SiC-coated fibers exhibited graceful failure with extensive fiber pullout. Values of first matrix cracking stress and strain were 435 +/- 35 MPa and 0.27 +/- 0.01 %, respectively, with ultimate strength as high as 960 MPa. The elastic Young's modulus of the uncoated and BN/SiC-coated fiber-reinforced composites were measured as 184 q 4 GPa and 165 +/- 5 GPa, respectively. Fiber push-through tests and microscopic examination indicated no chemical reaction at the uncoated or coated fiber-matrix interface. The low strength of the uncoated fiber-reinforced composite is probably due to degradation of the fibers from mechanical surface damage during processing. Because both the coated and uncoated fiber reinforced composites exhibited weak interfaces, the beneficial effect of the BN-SiC dual layer is primarily the protection of fibers from mechanical damage during processing.
X-ray tomography investigation of intensive sheared Al–SiC metal matrix composites
Energy Technology Data Exchange (ETDEWEB)
De Giovanni, Mario; Warnett, Jason M.; Williams, Mark A. [WMG, University of Warwick, Coventry CV4 7AL (United Kingdom); Haribabu, Nadendla [BCAST, Brunel University London, Uxbridge UB8 3PH (United Kingdom); Srirangam, Prakash, E-mail: p.srirangam@warwick.ac.uk [WMG, University of Warwick, Coventry CV4 7AL (United Kingdom)
2015-12-15
X-ray computed tomography (XCT) was used to characterise three dimensional internal structure of Al–SiC metal matrix composites. The alloy composite was prepared by casting method with the application of intensive shearing to uniformly disperse SiC particles in the matrix. Visualisation of SiC clusters as well as porosity distribution were evaluated and compared with non-shearing samples. Results showed that the average particle size as well as agglomerate size is smaller in sheared sample compared to conventional cast samples. Further, it was observed that the volume fraction of porosity was reduced by 50% compared to conventional casting, confirming that the intensive shearing helps in deagglomeration of particle clusters and decrease in porosity of Al–SiC metal matrix composites. - Highlights: • XCT was used to visualise 3D internal structure of Al-SiC MMC. • Al-SiC MMC was prepared by casting with the application of intensive shearing. • SiC particles and porosity distribution were evaluated. • Results show shearing deagglomerates particle clusters and reduces porosity in MMC.
American Society for Testing and Materials. Philadelphia
2004-01-01
1.1 This test method covers the determination of translaminar fracture toughness, KTL, for laminated and pultruded polymer matrix composite materials of various ply orientations using test results from monotonically loaded notched specimens. 1.2 This test method is applicable to room temperature laboratory air environments. 1.3 Composite materials that can be tested by this test method are not limited by thickness or by type of polymer matrix or fiber, provided that the specimen sizes and the test results meet the requirements of this test method. This test method was developed primarily from test results of various carbon fiber – epoxy matrix laminates and from additional results of glass fiber – epoxy matrix, glass fiber-polyester matrix pultrusions and carbon fiber – bismaleimide matrix laminates (1-4, 6, 7). 1.4 A range of eccentrically loaded, single-edge-notch tension, ESE(T), specimen sizes with proportional planar dimensions is provided, but planar size may be variable and adjusted, with asso...
Carbon Nano tubes Based Mixed Matrix Membrane for Gas Separation
International Nuclear Information System (INIS)
Sanip, S.M.; Ismail, A.F.; Goh, P.S.; Norrdin, M.N.A.; Soga, T.; Tanemura, M.; Yasuhiko, H.
2011-01-01
Carbon nano tubes based mixed matrix membrane (MMM) was prepared by the solution casting method in which the functionalized multi walled carbon nano tubes (f-MWNTs) were embedded into the polyimide membrane and the resulting membranes were characterized. The effect of nominal MWNTs content between 0.5 and 1.0 wt % on the gas separation properties were looked into. The morphologies of the MMM also indicated that at 0.7 % loading of f- MWNTs, the structures of the MMM showed uniform finger-like structures which have facilitated the fast gas transport through the polymer matrix. It may also be concluded that addition of open ended and shortened MWNTs to the polymer matrix can improve its permeability by increasing diffusivity through the MWNTs smooth cavity. (author)
Drilling of metal matrix composites: cutting forces and chip formation
International Nuclear Information System (INIS)
Songmene, V.; Balout, B.; Masounave, J.
2002-01-01
Particulate metal matrix composites (MMCs) are known for their low weight and their high wear resistance, but also for the difficulties encountered during their machining. New aluminium MMCs containing with both soft lubricating graphite particles and hard particles (silicon carbide or alumina) with improved machinability were developed. This study investigates the drilling of these composites as compared to non-reinforced aluminium. The microstructure of chip, the cutting forces, the shear angles and the friction at tool-chip interface are used to compare the machinability of these composites. It was found that, during drilling of this new family of composites, the feed rate, and the nature of reinforcing particles govern the cutting forces. The mathematical models established by previous researchers for predicting the cutting forces when drilling metals were validated for these composites. The reinforcing particles within the composite help for chip segmentation, making the composite more brittle and easy to shear during the cutting process. (author)
Hwang, Geelsu; Koltisko, Bernard; Jin, Xiaoming; Koo, Hyun
2017-11-08
Surface-grown bacteria and production of an extracellular polymeric matrix modulate the assembly of highly cohesive and firmly attached biofilms, making them difficult to remove from solid surfaces. Inhibition of cell growth and inactivation of matrix-producing bacteria can impair biofilm formation and facilitate removal. Here, we developed a novel nonleachable antibacterial composite with potent antibiofilm activity by directly incorporating polymerizable imidazolium-containing resin (antibacterial resin with carbonate linkage; ABR-C) into a methacrylate-based scaffold (ABR-modified composite; ABR-MC) using an efficient yet simplified chemistry. Low-dose inclusion of imidazolium moiety (∼2 wt %) resulted in bioactivity with minimal cytotoxicity without compromising mechanical integrity of the restorative material. The antibiofilm properties of ABR-MC were assessed using an exopolysaccharide-matrix-producing (EPS-matrix-producing) oral pathogen (Streptococcus mutans) in an experimental biofilm model. Using high-resolution confocal fluorescence imaging and biophysical methods, we observed remarkable disruption of bacterial accumulation and defective 3D matrix structure on the surface of ABR-MC. Specifically, the antibacterial composite impaired the ability of S. mutans to form organized bacterial clusters on the surface, resulting in altered biofilm architecture with sparse cell accumulation and reduced amounts of EPS matrix (versus control composite). Biofilm topology analyses on the control composite revealed a highly organized and weblike EPS structure that tethers the bacterial clusters to each other and to the surface, forming a highly cohesive unit. In contrast, such a structured matrix was absent on the surface of ABR-MC with mostly sparse and amorphous EPS, indicating disruption in the biofilm physical stability. Consistent with lack of structural organization, the defective biofilm on the surface of ABR-MC was readily detached when subjected to low shear
Effect of sintering temperatures on titanium matrix composites reinforced by ceramic particles
Energy Technology Data Exchange (ETDEWEB)
Romero, F.; Amigo, V.; Busquets, D.; Klyatskina, E. [Mechanical and Materials Engineering Department. Polytechnical University of Valencia, Valencia (Spain)
2005-07-01
Titanium and titanium composites have a potential use in aerospace and biotechnology industries, and nowadays in others like sports and fashion ones. In this work composite materials, based on titanium matrix reinforced with ceramic particles, have been developed. PM route is used to obtain compact and sintered samples. TiN and TiAl powders, are milled with Ti powder in different volumetric percentages in a ball mill. These mixtures are pressed in a uniaxial press and sintered in a vacuum furnace at different temperatures between 1180 to 1220 deg. C. Porosity of samples is analysed, before and after the sintering process, by Archimedes technique and by image analysis. Mechanical properties and the reinforcement particles influence in the titanium matrix are studied by flexion test in green and sintered states, and by hardness and microhardness tests. Complimentarily, a microstructural analysis is carried out by optical and electron microscopy, and the reactivity between the reinforce particles and titanium matrix are studied. (authors)
Mapping the coupled role of structure and materials in mechanics of platelet-matrix composites
Farzanian, Shafee; Shahsavari, Rouzbeh
2018-03-01
Despite significant progresses on understanding and mimicking the delicate nano/microstructure of biomaterials such as nacre, decoding the indistinguishable merger of materials and structures in controlling the tradeoff in mechanical properties has been long an engineering pursuit. Herein, we focus on an archetype platelet-matrix composite and perform ∼400 nonlinear finite element simulations to decode the complex interplay between various structural features and material characteristics in conferring the balance of mechanical properties. We study various combinatorial models expressed by four key dimensionless parameters, i.e. characteristic platelet length, matrix plasticity, platelet dissimilarity, and overlap offset, whose effects are all condensed in a new unifying parameter, defined as the multiplication of strength, toughness, and stiffness over composite volume. This parameter, which maximizes at a critical characteristic length, controls the transition from intrinsic toughening (matrix plasticity driven without crack growths) to extrinsic toughening phenomena involving progressive crack propagations. This finding, combined with various abstract volumetric and radar plots, will not only shed light on decoupling the complex role of structure and materials on mechanical performance and their trends, but provides important guidelines for designing lightweight staggered platelet-matrix composites while ensuring the best (balance) of their mechanical properties.
Poly(borosiloxanes as precursors for carbon fiber ceramic matrix composites
Directory of Open Access Journals (Sweden)
Renato Luiz Siqueira
2007-06-01
Full Text Available Ceramic matrix composites (CMCs, constituted of a silicon boron oxycarbide (SiBCO matrix and unidirectional carbon fiber rods as a reinforcement phase, were prepared by pyrolysis of carbon fiber rods wrapped in polysiloxane (PS or poly(borosiloxane (PBS matrices. The preparation of the polymeric precursors involved hydrolysis/condensation reactions of alkoxysilanes in the presence and absence of boric acid, with B/Si atomic ratios of 0.2 and 0.5. Infrared spectra of PBS showed evidence of Si-O-B bonds at 880 cm-1, due to the incorporation of the crosslinker trigonal units of BO3 in the polymeric network. X ray diffraction analyses exhibited an amorphous character of the resulting polymer-derived ceramics obtained by pyrolysis up to 1000 °C under inert atmosphere. The C/SiBCO composites showed better thermal stability than the C/SiOC materials. In addition, good adhesion between the carbon fiber and the ceramic phase was observed by SEM microscopy
Overall mechanical properties of fiber-reinforced metal matrix composites for fusion applications
International Nuclear Information System (INIS)
You, J.H.; Bolt, H.
2002-01-01
The high-temperature strength and creep properties are among the crucial criteria for the structural materials of plasma facing components (PFC) of fusion reactors, as they will be subjected to severe thermal stresses. The fiber-reinforced metal matrix composites are a potential heat sink material for the PFC application, since the combination of different material properties can lead to versatile performances. In this article, the overall mechanical properties of two model composites based on theoretical predictions are presented. The matrix materials considered were a precipitation hardened CuCrZr alloy and reduced activation martensitic steel 'Eurofer'. Continuous SiC fibers were used for the reinforcement. The results demonstrate that yield stress, ultimate tensile strength, work hardening rate and creep resistance could be extensively improved by the fiber reinforcement up to fiber content of 40 vol.%. The influence of the residual stresses on the plastic behavior of the composites is also discussed
International Nuclear Information System (INIS)
Liu, Y.Q.; Cong, H.T.; Wang, W.; Sun, C.H.; Cheng, H.M.
2009-01-01
To improve the specific strength and stiffness of Al-based composites, AlN/Al nanoparticles were in-situ synthesized by arc plasma evaporation of Al in nitrogen atmosphere and consolidated by hot-pressing to fabricate AlN nanoparticle-reinforced nanocrystalline Al composites (0-39 vol.% AlN). Microstructure characterization shows that AlN nanoparticles homogeneously distribute in the matrix of Al nanocrystalline, which forms atomically bonded interfaces of AlN/Al. The hardness and the elastic modulus of the nanocomposite have been improved dramatically, up to 3.48 GPa and 142 GPa, respectively. Such improvement is believed to result from the grain refinement strengthening and the interface strengthening (load transfer) between the Al matrix and AlN nanoparticles
International Nuclear Information System (INIS)
Yamashita, K.; Kuro, T.; Oe, K.; Mune, K.; Tagawa, K.; Naitou, R.; Mochizuki, A.
2004-01-01
We have investigated optical properties of photosensitive polyimide appropriating for long self-written waveguide fabrication. From systematic measurements of absorption properties, it was found that photochemical reaction of photosensitizer dissolved in the photosensitive polyimide resins relates to transparency after the exposure, which limits the length of the fabricated self-written waveguide. By controlling the photochemical reaction, in which the photosensitive polyimide resin has sufficient transparency during exposure, four times longer self-written waveguide core was fabricated
Zhao, Jian-hua; Li, Pu; Tang, Qi; Zhang, Yan-qing; He, Jian-sheng; He, Ke
2017-02-01
In this study, the bronze-matrix/x-graphite (x = 0, 1, 3 and 5%) composites were fabricated by powder metallurgy route by using Cu-coated graphite, Ni-coated graphite and pure graphite, respectively. The microstructure, mechanical properties and corrosive behaviors of bronze/Cu-coated-graphite (BCG), bronze/Ni-coated-graphite (BNG) and bronze/pure-graphite (BPG) were characterized and investigated. Results show that the Cu-coated and Ni-coated graphite could definitely increase the bonding quality between the bronze matrix and graphite. In general, with the increase in graphite content in bronze-matrix/graphite composites, the friction coefficients, ultimate density and wear rates of BPG, BCG and BNG composites all went down. However, the Vickers microhardness of the BNG composite would increase as the graphite content increased, which was contrary to the BPG and BCG composites. When the graphite content was 3%, the friction coefficient of BNG composite was more stable than that of BCG and BPG composites, indicating that BNG composite had a better tribological performance than the others. Under all the values of applied loads (10, 20, 40 and 60N), the BCG and BNG composites exhibited a lower wear rate than BPG composite. What is more, the existence of nickel in graphite powders could effectively improve the corrosion resistance of the BNG composite.
Energy Technology Data Exchange (ETDEWEB)
Girand, C.; Lormand, G.; Fougeres, R.; Vincent, A. (GEMPPM, Villeurbanne (France))
1993-05-01
In metal matrix composites (MMCs), the mechanical 1 of the reinforcement-matrix interface is an important parameter because it governs the load transfer from matrix to particles, from which the mechanical properties of these materials are derived. Therefore, it would be useful to set out an experimental method able to characterize the interface and the adjacent matrix behaviors. Thus, a study has been undertaken by means of internal damping (I.D.) measurements, which are well known to be very sensitive for studying irreversible displacements at the atomic scale. More especially, this investigation is based on the fact that, during cooling of MMC's, stress concentrations originating from differences in coefficients of thermal expansion (C.T.E.) of matrix and particles should induce dislocation movements in the matrix surrounding the reinforcement; that is, local microplastic strains occur. Therefore, during I.D. measurements vs temperature these movements should contribute to MMCs I.D. in a process similar to those involved around first order phase transitions in solids. The aim of this paper is to present, in the case of Al/SiC particulate composites, new developments of this approach that has previously led to promising results in the case of Al-Si alloys.
Acousto-optic interaction in polyimide coated optical fibers with flexural waves
ALCUSA-SÁEZ, E. P.; Díez, A.; Rivera-Pérez, E.; Margulis, W.; Norin, L.; Andrés, M. V.
2017-01-01
Acousto-optic coupling in polyimide-coated single-mode optical fibers using flexural elastic waves is demonstrated. The effect of the polyimide coating on the acousto-optic interaction process is analyzed in detailed. Theoretical and experimental results are in good agreement. Although the elastic attenuation is significant, we show that acousto-optic coupling can be produced with a reasonably good efficiency. To our knowledge, it is the first experimental demonstration of acousto-optic coupl...
Preparation of Palladium/Silver-Coated Polyimide Nanotubes: Flexible, Electrically Conductive Fibers
Lushi Kong; Guanchun Rui; Guangyu Wang; Rundong Huang; Ran Li; Jiajie Yu; Shengli Qi; Dezhen Wu
2017-01-01
A simple and practical method for coating palladium/silver nanoparticles on polyimide (PI) nanotubes is developed. The key steps involved in the process are silver ion exchange/reduction and displacement reactions between silver and palladium ions. With the addition of silver, the conductivity of the PI nanotubes is greatly enhanced. Further, the polyimide nanotubes with a dense, homogeneous coating of palladium nanoparticles remain flexible after heat treatment and show the possibility for u...
Nature and morphology of the joints of metal matrix composites to metals
International Nuclear Information System (INIS)
Pietrzak, K.
1997-01-01
Metal matrix composites (MMCs) reinforced with short ceramic fibres (e.g. carbon or Al 2 O 3 fibres) or with other metals (such as e.g., tungsten) show numerous advantages since their properties can be programmed by modifying appropriately their composition and technology. A point of considerable importance is the possibility of joining the composites with metals or their alloys. The major problem here is to choose the appropriate joining technique, such that ensures the formation of a high quality joint resistant to the service conditions, avoids the degradation of the composite microstructure, in particular of the interface layer between the matrix and the reinforcement, and still, is not expensive (1). The paper presents the results of experiments on joining the following composites: 6061Al-based materials containing 15 vol.% of δ-alumina fibres, CuCrl-based materials containing 20 vol.% of carbon fibres (C f ), CuZrl-based materials containing 20 vol.% of C f and Cu-based materials with 10 vol.% of dispersed tungsten powder. The CuCrI-C f and CuZrl-C f composites were joined with austenitic steel, the 6061Al-Al 2 O 3 composite - with the 6061Al alloy and the CuW composite - with copper of 99.99 % purity. The material pairs were chosen so as to take into account their possible application. Several different joining techniques were examined. This paper discusses the results obtained when using diffusion bonding, vacuum brazing and gluing. The morphology and the nature of the interface layer after bonding process between the matrix and the reinforcement and between the MMCs and metal were examined by analysing the distributions of the elements, by SEM and by X-ray techniques. The degree of the degradation of the MMCs structure was taken to be described by the coefficient of the relative content of the reinforcing material RCRM = X/B, where X is the percent content of the reinforcing phase in the composite after the joining process, and B is the percent content of
Production and Characterization of WC-Reinforced Co-Based Superalloy Matrix Composites
Özgün, Özgür; Dinler, İlyas
2018-05-01
Cobalt-based superalloy matrix composite materials were produced through the powder metallurgy technique using element powders at high purity and nano-sized wolfram carbide (WC) reinforcement in this study. An alloy that had the same chemical composition as the Stellite 6 alloy but not containing carbon was selected as the matrix alloy. The powder mixtures obtained as a result of mixing WC reinforcing member and element powders at the determined ratio were shaped by applying 300 MPa of pressure. The green components were sintered under argon atmosphere at 1240 °C for 120 minutes. The densities of the sintered components were determined by the Archimedes' principle. Microstructural characterization was performed via X-ray diffraction analysis, scanning electron microscope examinations, and energy-dispersive spectrometry. Hardness measurements and tensile tests were performed for determining mechanical characteristics. The relative density values of the sintered components increased by increasing the WC reinforcement ratio and they could almost reach the theoretical density. It was determined from the microstructural examinations that the composite materials consisted of fine and equiaxed grains and coarse carbides demonstrating a homogeneous dispersion along the microstructure at the grain boundaries. As it was the case in the density values, the hardness and strength values of the composites increased by increasing the WC ratio.
Friction Stir Processing of Copper-Coated SiC Particulate-Reinforced Aluminum Matrix Composite
Directory of Open Access Journals (Sweden)
Chih-Wei Huang
2018-04-01
Full Text Available In the present work, we proposed a novel friction stir processing (FSP to produce a locally reinforced aluminum matrix composite (AMC by stirring copper-coated SiC particulate reinforcement into Al6061 alloy matrix. Electroless-plating process was applied to deposit the copper surface coating on the SiC particulate reinforcement for the purpose of improving the interfacial adhesion between SiC particles and Al matrix. The core-shell SiC structure provides a layer for the atomic diffusion between aluminum and copper to enhance the cohesion between reinforcing particles and matrix on one hand, the dispersion of fine copper in the Al matrix during FSP provides further dispersive strengthening and solid solution strengthening, on the other hand. Hardness distribution and tensile results across the stir zone validated the novel concept in improving the mechanical properties of AMC that was realized via FSP. Optical microscope (OM and Transmission Electron Microscopy (TEM investigations were conducted to investigate the microstructure. Energy dispersive spectrometer (EDS, electron probe micro-analyzer (EPMA, and X-ray diffraction (XRD were explored to analyze the atomic inter-diffusion and the formation of intermetallic at interface. The possible strengthening mechanisms of the AMC containing Cu-coated SiC particulate reinforcement were interpreted. The concept of strengthening developed in this work may open a new way of fabricating of particulate reinforced metal matrix composites.
Demineralized dentin matrix composite collagen material for bone tissue regeneration.
Li, Jianan; Yang, Juan; Zhong, Xiaozhong; He, Fengrong; Wu, Xiongwen; Shen, Guanxin
2013-01-01
Demineralized dentin matrix (DDM) had been successfully used in clinics as bone repair biomaterial for many years. However, particle morphology of DDM limited it further applications. In this study, DDM and collagen were prepared to DDM composite collagen material. The surface morphology of the material was studied by scanning electron microscope (SEM). MC3T3-E1 cells responses in vitro and tissue responses in vivo by implantation of DDM composite collagen material in bone defect of rabbits were also investigated. SEM analysis showed that DDM composite collagen material evenly distributed and formed a porous scaffold. Cell culture and animal models results indicated that DDM composite collagen material was biocompatible and could support cell proliferation and differentiation. Histological evaluation showed that DDM composite collagen material exhibited good biocompatibility, biodegradability and osteoconductivity with host bone in vivo. The results suggested that DDM composite collagen material might have a significant clinical advantage and potential to be applied in bone and orthopedic surgery.
Aluminium matrix heterophase composites for air compressor pistons
Directory of Open Access Journals (Sweden)
M.Dyzia
2011-04-01
Full Text Available The article presents the results of surface test of composite shaped in the permanent mould casting process. As part of the research anddevelopment project realized in the Department of Materials Technology at the Silesian University of Technology, a pilot plant scale stand was built to manufacture of more than 50 kg suspensions in a single technological cycle. Made in industrial conditions castings to form in the five inner core mould mounted in GM110 permanent mould casting machine confirmed the possibility of the shaping the composite pistons. Castings made from composite suspension AlSi7Mg/SiC and AlSi7Mg/SiC + Cg according to the technology procedure were classified as correct and devoted to the proper machining forming working surfaces of the piston to the air compressor. Comparative tests were performed for the casting of unreinforced AlSi7Mg alloy and composite castings. To assess the ability to fill the mold cavity and the accuracy of mapping used in contour shape FRT analysis of the distance between the grooves on the surface of the piston skirt. Studies have confirmed the differences in the fluidity of alloy matrix and composites suspensions. The difference in the accuracy of the dimensional mapping mould does not disqualify of composite materials, all castings are classified as correct and used for machining.
Double Vacuum Bag Process for Resin Matrix Composite Manufacturing
Hou, Tan-Hung (Inventor); Jensen, Brian J. (Inventor)
2007-01-01
A double vacuum bag molding assembly with improved void management and laminate net shape control which provides a double vacuum enviromnent for use in fabricating composites from prepregs containing air and/or volatiles such as reactive resin matrix composites or composites from solvent containing prepregs with non-reactive resins matrices. By using two vacuum environments during the curing process, a vacuum can be drawn during a B-stage of a two-step cycle without placing the composite under significant relative pressure. During the final cure stage, a significant pressure can be applied by releasing the vacuum in one of the two environments. Inner and outer bags are useful for creating the two vacuum environments with a perforated tool intermediate the two. The composite is placed intermediate a tool plate and a caul plate in the first environment with the inner bag and tool plate defining the first environment. The second environment is characterized by the outer bag which is placed over the inner bag and the tool plate.
Le, Tuan Hung; Dormieux, Luc; Jeannin, Laurent; Burlion, Nicolas; Barthélémy, Jean-François
2008-08-01
This paper is devoted to a micromechanics-based simulation of the response of concrete to hydrostatic and oedometric compressions. Concrete is described as a composite made up of a cement matrix in which rigid inclusions are embedded. The focus is put on the role of the interface between matrix and inclusion which represent the interfacial transition zone (ITZ). A plastic behavior is considered for both the matrix and the interfaces. The effective response of the composite is derived from the modified secant method adapted to the situation of imperfect interfaces. To cite this article: T.H. Le et al., C. R. Mecanique 336 (2008).
Electrical contacts on polyimide substrates for flexible thin film photovoltaic devices
Energy Technology Data Exchange (ETDEWEB)
Guillen, C.; Herrero, J
2003-05-01
Both frontal and back electrical contacts have been developed onto polyimide sheets (Kapton KJ[reg]) as alternative substrates to the conventional glasses, for application in lightweight and flexible thin film photovoltaic devices. Transparent and conductive indium tin oxide (ITO) thin films have been deposited by r.f.-magnetron sputtering as the frontal electrical contact. On the other hand, Mo, Cr and Ni layers have been prepared by e-gun evaporation for the back electrical connections. ITO films deposited onto polyimide have shown similar optical transmittance and higher electrical conductivity than onto glass substrates. The transmittance decreases and the conductivity increases after heating at 400 sign C in vacuum atmosphere. Mo, Cr and Ni layers deposited onto polyimide showed similar structure and electrical conductivity than onto conventional glasses. The properties of Mo and Cr layers remained unchanged after heating at 400 sign C in selenium atmosphere.
Aluminium EN AW-2124 alloy matrix composites reinforced with Ti(C,N), BN and Al2O3 particles
International Nuclear Information System (INIS)
Dobrzanski, L.A.; Wlodarczyk, A.; Adamiak, M.
2003-01-01
Investigation results of the aluminium alloy EN AW-2124 matrix composite materials with particles of the powders Ti(C,N), BN and Al 2 O 3 (15 wt.%) are presented in the paper. In order to obtain uniform distribution of reinforcement particles in aluminium alloy matrix powders of composite components have been milled in the rotary ball-bearing pulverizer. The composites have been pressed in laboratory vertical press at room temperature under the pressure of 500 kN. Obtained die samplings have been heated to the temperature 520-550 o C and extruded. Bars of diameter 8 mm have been received as a final product. Metallographic examination of the composites materials' structure shows non-uniform distribution of reinforced powders in the aluminium alloy matrix banding of reinforcements particles corresponds to the extrusion direction. Particles of reinforcement distribution in aluminium alloy matrix is irregular, some agglomerations of powder of aluminium oxide and porosity of different size have been noticed. Investigations of hardness and ultimate compressive strength show that the particles of reinforcement improve mechanical properties of composite materials. Investigations of compressive strength, carried out at room temperature, enable to compare mechanical properties of matrix and composite. (author)
Liu, Junjie; Zhu, Wenqing; Yu, Zhongliang; Wei, Xiaoding
2018-07-01
Lightweight and high impact performance composite design is a big challenge for scientists and engineers. Inspired from well-known biological materials, e.g., the bones, spider silk, and claws of mantis shrimp, artificial composites have been synthesized for engineering applications. Presently, the design of ballistic resistant composites mainly emphasizes the utilization of light and high-strength fibers, whereas the contribution from matrix materials receives less attention. However, recent ballistic experiments on fiber-reinforced composites challenge our common sense. The use of matrix with "low-grade" properties enhances effectively the impact performance. In this study, we establish a dynamic shear-lag model to explore the energy dissipation through viscous matrix materials in fiber-reinforced composites and the associations of energy dissipation characteristics with the properties and geometries of constituents. The model suggests that an enhancement in energy dissipation before the material integrity is lost can be achieved by tuning the shear modulus and viscosity of a matrix. Furthermore, our model implies that an appropriately designed staggered microstructure, adopted by many natural composites, can repeatedly activate the energy dissipation process and thus improve dramatically the impact performance. This model demonstrates the role of matrix in energy dissipation, and stimulates new advanced material design concepts for ballistic applications. Biological composites found in nature often possess exceptional mechanical properties that man-made materials haven't be able to achieve. For example, it is predicted that a pencil thick spider silk thread can stop a flying Boeing airplane. Here, by proposing a dynamic shear-lag model, we investigate the relationships between the impact performance of a composite with the dimensions and properties of its constituents. Our analysis suggests that the impact performance of fiber-reinforced composites could improve
On Poisson's ratio for metal matrix composite laminates. [aluminum boron composites
Herakovich, C. T.; Shuart, M. J.
1978-01-01
The definition of Poisson's ratio for nonlinear behavior of metal matrix composite laminates is discussed and experimental results for tensile and compressive loading of five different boron-aluminum laminates are presented. It is shown that there may be considerable difference in the value of Poisson's ratio as defined by a total strain or an incremental strain definition. It is argued that the incremental definition is more appropriate for nonlinear material behavior. Results from a (0) laminate indicate that the incremental definition provides a precursor to failure which is not evident if the total strain definition is used.
An Assessment of Mechanical and Tribological Property of Hybrid Aluminium Metal Matrix Composite
Directory of Open Access Journals (Sweden)
R. Santosh Kumar
2017-04-01
Full Text Available Composite materials has huge requirement in the area of automobile, aerospace, and wear resistant applications. This study presents the synthesis of composite reinforced with SiC and Al2O3 using gravity stir casting. Stir casting is the manufacturing process that is incorporated to produce the composite material because of its extreme bonding capacity with base material. The composition of reinforcement with 6061 aluminium matrix is SiC-7.5% and Al2O3 -2.5% respectively. The average size of reinforcement particle is 30-40 microns. The synthesised composite casting is machined using EDM to prepare specimens for various tests. Microstructure study was carried and the microstructure images prove the existence and dispersion of reinforcement particles in the metal matrix. There is no visible porosity is observed. The hardness of the specimen is tested using Vickers hardness tester and found considerable increase when compare with parent alloy Al 6061. Also mechanical and tribological properties of hybrid Aluminium metal matrix composite were employed. The fortifying material, Silicon Carbide is composed of tetrahedral of carbon and silicon atoms with strong bonds in crystal lattice along with its excellent wear resistance property and alumina have high strength and wear resistance. To avoid enormous material wastage and to achieve absolute accuracy, wire-cut EDM process is capitalised to engrave the specimen as per required dimensions. Three Tensile test specimens were prepared, in order to achieve reliability in results as per ASTM- E8 standard, and the values were tabulated. Impact test was carried out and the readings were tabulated. Wear test was carried out using pin on disc wear test apparatus and the results show considerable increase in wear resistant property when compare with parent alloy Al6061.The above work proves the successful fabrication of composite and evaluation of properties.
Multi-Scale CNT-Based Reinforcing Polymer Matrix Composites for Lightweight Structures
Eberly, Daniel; Ou, Runqing; Karcz, Adam; Skandan, Ganesh; Mather, Patrick; Rodriguez, Erika
2013-01-01
Reinforcing critical areas in carbon polymer matrix composites (PMCs), also known as fiber reinforced composites (FRCs), is advantageous for structural durability. Since carbon nanotubes (CNTs) have extremely high tensile strength, they can be used as a functional additive to enhance the mechanical properties of FRCs. However, CNTs are not readily dispersible in the polymer matrix, which leads to lower than theoretically predicted improvement in mechanical, thermal, and electrical properties of CNT composites. The inability to align CNTs in a polymer matrix is also a known issue. The feasibility of incorporating aligned CNTs into an FRC was demonstrated using a novel, yet commercially viable nanofiber approach, termed NRMs (nanofiber-reinforcing mats). The NRM concept of reinforcement allows for a convenient and safe means of incorporating CNTs into FRC structural components specifically where they are needed during the fabrication process. NRMs, fabricated through a novel and scalable process, were incorporated into FRC test panels using layup and vacuum bagging techniques, where alternating layers of the NRM and carbon prepreg were used to form the reinforced FRC structure. Control FRC test panel coupons were also fabricated in the same manner, but comprised of only carbon prepreg. The FRC coupons were machined to size and tested for flexural, tensile, and compression properties. This effort demonstrated that FRC structures can be fabricated using the NRM concept, with an increased average load at break during flexural testing versus that of the control. The NASA applications for the developed technologies are for lightweight structures for in-space and launch vehicles. In addition, the developed technologies would find use in NASA aerospace applications such as rockets, aircraft, aircraft/spacecraft propulsion systems, and supporting facilities. The reinforcing aspect of the technology will allow for more efficient joining of fiber composite parts, thus offering
Improved Fabrication of Ceramic Matrix Composite/Foam Core Integrated Structures
Hurwitz, Frances I.
2009-01-01
The use of hybridized carbon/silicon carbide (C/SiC) fabric to reinforce ceramic matrix composite face sheets and the integration of such face sheets with a foam core creates a sandwich structure capable of withstanding high-heatflux environments (150 W/cm2) in which the core provides a temperature drop of 1,000 C between the surface and the back face without cracking or delamination of the structure. The composite face sheet exhibits a bilinear response, which results from the SiC matrix not being cracked on fabrication. In addition, the structure exhibits damage tolerance under impact with projectiles, showing no penetration to the back face sheet. These attributes make the composite ideal for leading edge structures and control surfaces in aerospace vehicles, as well as for acreage thermal protection systems and in high-temperature, lightweight stiffened structures. By tailoring the coefficient of thermal expansion (CTE) of a carbon fiber containing ceramic matrix composite (CMC) face sheet to match that of a ceramic foam core, the face sheet and the core can be integrally fabricated without any delamination. Carbon and SiC are woven together in the reinforcing fabric. Integral densification of the CMC and the foam core is accomplished with chemical vapor deposition, eliminating the need for bond-line adhesive. This means there is no need to separately fabricate the core and the face sheet, or to bond the two elements together, risking edge delamination during use. Fibers of two or more types are woven together on a loom. The carbon and ceramic fibers are pulled into the same pick location during the weaving process. Tow spacing may be varied to accommodate the increased volume of the combined fiber tows while maintaining a target fiber volume fraction in the composite. Foam pore size, strut thickness, and ratio of face sheet to core thickness can be used to tailor thermal and mechanical properties. The anticipated CTE for the hybridized composite is managed by
Directory of Open Access Journals (Sweden)
Diego Guzmán-Lucero
2015-04-01
Full Text Available A series of new organic polyimides were synthesized from 4-fluoro-4'4"-diaminotriphenylmethane and four different aromatic dianhydrides through a one-step, high-temperature, direct polycondensation in m-cresol at 180–200 °C, resulting in the formation of high-molecular-weight polyimides (inherent viscosities ~ 1.0–1.3 dL/g. All the resulting polyimides exhibited good thermal stability with initial decomposition temperatures above 434 °C, glass-transition temperatures between 285 and 316 °C, and good solubility in polar aprotic solvents. Wide-angle X-ray scattering data indicated that the polyimides were amorphous. Dense membranes were prepared by solution casting and solvent evaporation to evaluate their gas transport properties (permeability, diffusivity, and solubility coefficients toward pure hydrogen, helium, oxygen, nitrogen, methane, and carbon dioxide gases. In general, the gas permeability was increased as both the fractional free volume and d-spacing were also increased. A good combination of permeability and selectivity was promoted efficiently by the bulky hexafluoroisopropylidene and 4-fluoro-phenyl groups introduced into the polyimides. The results indicate that the gas transport properties of these films depend on both the structure of the anhydride moiety, which controls the intrinsic intramolecular rigidity, and the 4-fluoro-phenyl pendant group, which disrupts the intermolecular packing.
Electrochemical process for the manufacturing of titanium alloy matrix composites
Directory of Open Access Journals (Sweden)
V. Soare
2009-07-01
Full Text Available The paper presents a new method for precursors’ synthesis of titanium alloys matrix composites through an electrochemical process in molten calcium chloride. The cathode of the cell was made from metallic oxides powders and reinforcement ceramic particles, which were pressed and sintered into disk form and the anode from graphite. The process occurred at 850 °C, in two stages, at 2,7 / 3,2 V: the ionization of the oxygen in oxides and the reduction with calcium formed by electrolysis of calcium oxide fed in the electrolyte. The obtained composite precursors, in a form of metallic sponge, were consolidated by pressing and sintering. Chemical and structural analyses on composites samples were performed.
Matrix resin effects in composite delamination - Mode I fracture aspects
Hunston, Donald L.; Moulton, Richard J.; Johnston, Norman J.; Bascom, Willard D.
1987-01-01
A number of thermoset, toughened thermoset, and thermoplastic resin matrix systems were characterized for Mode I critical strain energy release rates, and their composites were tested for interlaminar critical strain energy release rates using the double cantilever beam method. A clear correlation is found between the two sets of data. With brittle resins, the interlaminar critical strain energy release rates are somewhat larger than the neat resin values due to a full transfer of the neat resin toughness to the composite and toughening mechanisms associated with crack growth. With tougher matrices, the higher critical strain energy release rates are only partially transferred to the composites, presumably because the fibers restrict the crack-tip deformation zones.
International Nuclear Information System (INIS)
Sudirman; Ridwan; Mujamilah; K K, Aloma; Rembulan, Marisa; Fitriyanti
2003-01-01
Application of composite magnetic especially hexa ferrite magnet for industry and home industry in Indonesia has been used. Research purposes were making composite magnetic by mixing hexa ferrite powder with polyester or epoxy and studying the effect of coupling agent 3-aminopropyltriethoxysilane (3-APE) addition on mechanical properties of composite magnetic. The coupling agent may increase bonding properties between magnetic powder and matrix polymer, so that tensile strength of magnetic composite will increase without decreasing the magnetic properties. Magnetic powder (SrM or BaM) wich be coated by coupling agent were added to matrix polyester and mekpo or epoxy and versamid, mixed until homogen then pressing into to the dumbbell form molding. For epoxy matrix, pressing was done in hot press at 70 deg. C and 150 kg/cm 2 following by cooling in cold press, while for polyester matrix pressing was done in hydraulic press and following by curing at 70 deg. C in an oven for 1 hour. The composition of magnetic powder were varied to 30, 40 and 50% volume fraction and coupling agent were varied to 5, 10 and 15 ml for every volume fraction. The result showed that 10 ml added of coupling agent was give best mechanical properties both polyester and epoxy matrix. However generally, increasing of magnetic powder content decreased the tensile strength of magnetic composite. The properties of magnetic composite SrM was better than BaM either in polyester or epoxy matrix
Preliminary Investigation to Determine the Suitable Mixture Composition for Corn Starch Matrix
Huzaimi Zakaria, Nazri; Ngali, Zamani; Zulkefli Selamat, Mohd
2017-01-01
The use of natural fiber as reinforcement in polymeric composites has been seen a dramatically increase over the last decades. The surge in the interest of natural fiber composite or biodegradable composite is mainly due to the attractive cost of production, improved of hardness, better fatigue endurance and good thermal and mechanical resistivity. In this work, corn starch in the form of powder is utilized as the matrix of the composite. However, starch is brittle and has low strength make it inappropriate candidate for matrix binder. The main objective of this study is to modify the mechanical properties of pure corn starch by mixing it with water, glycerol and vinegar. The composition ratio of water is 60~80%, corn starch 10~35%, glycerol is 5~15% and vinegar is 0~5%, ten samples (A-J) have been manufactured and the best mixture composition is selected based on few selection criteria. The selection criteria are visual impaction, hardness and density. From the results, the samples without vinegar are not suitable to be used because of the fungus availability on the surface. Meanwhile the results from the samples with 5 ml vinegar have no fungus on their surface even has been exposed to the ambient air. While the sample C has shown the best sample based on the visual, hardness and density test.
Naddaf Dezfuli, S.; Huan, Z.; Mol, J.M.C.; Leeflang, M.A.; Chang, Jiang; Zhou, J.
2017-01-01
The present research was aimed at developing magnesium-matrix composites that could allow effective control over their physiochemical and mechanical responses when in contact with physiological solutions. A biodegradable, bioactive ceramic - bredigite was chosen as the reinforcing phase in the
Fracture Resistance Evaluation of Fibre Reinforced Brittle Matrix Composites
Czech Academy of Sciences Publication Activity Database
Dlouhý, Ivo; Chlup, Zdeněk
2005-01-01
Roč. 290, - (2005), s. 167-174 ISSN 1013-9826. [Fractography of Advanced Ceramic s /2./. Stará Lesná, 03.10.2004-06.10.2004] R&D Projects: GA AV ČR(CZ) IAA2041003; GA ČR(CZ) GA101/02/0683 Keywords : fibre-reinforced ceramic s * glass matrix composites * chevron notch Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 0.224, year: 2005
Composite superconductors with copper-aluminum stabilizing matrix
International Nuclear Information System (INIS)
Keilin, V.E.; Anashkin, O.P.; Krivikh, A.V.; Kiriya, I.V.; Kovalev, I.A.; Dolgosheev, P.I.; Rychagov, A.V.; Sytnikov, V.E.
1992-01-01
A new type of composite superconductors has been developed. They consist of one or several (cabled) multifilamentary wires with low Cu-to-Sc ratio which are embedded and soldered into grooves made in matrix of rectangular cross-section. The latter consists of aluminum core metallurgically plated with a thin copper sheath. Such conductors combine the advantages of both aluminum and copper as stabilizing materials. They have low density, exhibit almost not magnetoresistance, are relatively cheap and can be produced in very long pieces. Copper plating offers the possibility of soft soldering thus ensuring good electrical and thermal contact between superconducting wires and stabilizing matrix, and helping to join pieces to each other. the properties of two Nb-Ti conductors (3.5 x 2 mm 2 and 7x4 mm 2 ) are described in more detail. The first is used in SC coils for whole-body magnetoresonance tomography, and the second will be used in a open-quotes thinclose quotes coil for charged particles detector. The influence of aluminum purity on SC magnet behavior is also briefly discussed
International Nuclear Information System (INIS)
Venkateswara Rao, K.T.; Ritchie, R.O.
1994-01-01
The salient microstructural factors influencing fracture and fatigue-crack growth resistance of ductile-particle reinforced intermetallic-matrix composites at ambient temperature are reviewed through examples from the Nb/MoSi 2 , TiNb/TiAl, Nb/TiAl and Nb/Nb 3 Al systems; specific emphasis is placed on properties and morphology of the reinforcement and its interfacial properties with the matrix. It is shown that composites must be fabricated with a high aspect ratio ductile-reinforcement morphology in order to promote crack-particle interception and resultant crack bridging for improved fracture and fatigue properties. Concurrently, however, the ductile phases have contrasting effects on crack growth under monotonic vs. cyclic loading suggesting that composite microstructures tailored for optimal toughness may not necessarily yield optimal fatigue resistance. Perspectives for the future development of damage-tolerant intermetallic-composite microstructures are discussed
Pineda, Evan J.; Mital, Subodh K.; Bednarcyk, Brett A.; Arnold, Steven M.
2015-01-01
Constituent properties, along with volume fraction, have a first order effect on the microscale fields within a composite material and influence the macroscopic response. Therefore, there is a need to assess the significance of stochastic variation in the constituent properties of composites at the higher scales. The effect of variability in the parameters controlling the time-dependent behavior, in a unidirectional SCS-6 SiC fiber-reinforced RBSN matrix composite lamina, on the residual stresses induced during processing is investigated numerically. The generalized method of cells micromechanics theory is utilized to model the ceramic matrix composite lamina using a repeating unit cell. The primary creep phases of the constituents are approximated using a Norton-Bailey, steady state, power law creep model. The effect of residual stresses on the proportional limit stress and strain to failure of the composite is demonstrated. Monte Carlo simulations were conducted using a normal distribution for the power law parameters and the resulting residual stress distributions were predicted.
Energy Technology Data Exchange (ETDEWEB)
Manuel, Michele Viola [University of Florida, Gainesville; Zhu, Pingping [Northwestern University, Evanston; Newman, John A. [NASA Langely Research Center (LaRC), Virginia; Wright, M Clara [NASA Kennedy Space Center, FL; Brinson, L Catherine [Northwestern University, Evanston; Kesler, Michael S. [ORNL
2016-09-10
In this paper, three-dimensional metal-matrix composites (MMCs) reinforced by shape memory alloy (SMA) wires are modeled and simulated, by adopting an SMA constitutive model accounting for elastic deformation, phase transformation and plastic behavior. A modeling method to create composites with pre-strained SMA wires is also proposed to improve the self-healing ability. Experimental validation is provided with a composite under three-point bending. This modeling method is applied in a series of finite element simulations to investigate the self-healing effects in pre-cracked composites, especially the role of the SMA reinforcement, the softening property of the matrix, and the effect of pre-strain in the SMA. The results demonstrate that SMA reinforcements provide stronger shape recovery ability than other, non-transforming materials. The softening property of the metallic matrix and the pre-strain in SMA are also beneficial to help crack closure and healing. This modeling approach can serve as an efficient tool to design SMA-reinforced MMCs with optimal self-healing properties that have potential applications in components needing a high level of reliability.
Polyimide and Metals MEMS Multi-User Processes
Arevalo, Arpys
2016-11-01
The development of a polyimide and metals multi-user surface micro-machining process for Micro-electro-mechanical Systems (MEMS) is presented. The process was designed to be as general as possible, and designed to be capable to fabricate different designs on a single silicon wafer. The process was not optimized with the purpose of fabricating any one specific device but can be tweaked to satisfy individual needs depending on the application. The fabrication process uses Polyimide as the structural material and three separated metallization layers that can be interconnected depending on the desired application. The technology allows the development of out-of-plane compliant mechanisms, which can be combined with six variations of different physical principles for actuation and sensing on a single processed silicon wafer. These variations are: electrostatic motion, thermal bimorph actuation, capacitive sensing, magnetic sensing, thermocouple-based sensing and radio frequency transmission and reception.
Wang, S; Xu, Y; Zhou, J.; Li, H; Chang, Jiang; Huan, Z
2017-01-01
Iron-matrix composites with calcium silicate (CS) bioceramic as the reinforcing phase were fabricated through powder metallurgy processes. The microstructures, mechanical properties, apatite deposition and biodegradation behavior of the Fe-CS composites, as well as cell attachment and proliferation
Czech Academy of Sciences Publication Activity Database
Glogar, Petr; Hron, P.; Burian, M.; Balík, Karel; Černý, Martin; Sucharda, Zbyněk; Vymazalová, Z.; Červencl, J.; Pivoňka, M.
-, č. 14 (2005), 25-32 ISSN 1214-9691 R&D Projects: GA ČR(CZ) GA106/02/0177 Institutional research plan: CEZ:AV0Z30460519 Keywords : polysiloxane resin * pyrolysis * ceramic matrix composite Subject RIV: JI - Composite Materials
Silver matrix composites reinforced with galvanically silvered particles
J. Śleziona; J. Wieczorek,
2007-01-01
Purpose: The paper presents the possibility of the application of metalic layers drifted with the use of the galvanic methods on the ceramic particles surface. The application of the layers was aimed at obtaining the rewetting of the reinforcing particles with the liquid silver in the course of the producing of silver matrix composites with the use of mechanical stirring method. To enable introducing of the iron powder and glass carbon powder to liquid silver the solution of covering the powd...
Growth and decay of surface voltage on silver diffused polyimide exposed to 3-15 keV electrons
Energy Technology Data Exchange (ETDEWEB)
Mahapatra, S K; Dhole, S D; Bhoraskar, V N [Department of Physics, University of Pune, Pune-411007 (India)
2007-02-21
During electron irradiation, the growth in the surface voltage on virgin and silver diffused polyimide sample was studied by varying electron energy from 3 to 15 keV and beam diameter from 3 to 15 mm. At a constant beam current, the surface voltage increased nonlinearly with electron energy but decreased slowly with beam diameter at fixed electron energy. At a surface voltage around saturation or beyond 3 kV, the electron beam was switched off and the decay in the surface voltage was studied for a period of 9 x 10{sup 4} s. The surface analysis revealed that the relative concentrations of carbon increased and that of the oxygen and the nitrogen decreased in the electron irradiated virgin and silver diffused polyimide sample, however in different proportions. Under the identical conditions of electron irradiation, the growth rate of the surface voltage, the post irradiated surface resistivity and the voltage decay constant of the silver diffused polyimide were lower than that of the virgin polyimide. The results of the present study reveal that the resistance of the silver diffused polyimide to keV electrons is higher than that of the virgin polyimide.
Vacuum brazing of high volume fraction SiC particles reinforced aluminum matrix composites
Cheng, Dongfeng; Niu, Jitai; Gao, Zeng; Wang, Peng
2015-03-01
This experiment chooses A356 aluminum matrix composites containing 55% SiC particle reinforcing phase as the parent metal and Al-Si-Cu-Zn-Ni alloy metal as the filler metal. The brazing process is carried out in vacuum brazing furnace at the temperature of 550°C and 560°C for 3 min, respectively. The interfacial microstructures and fracture surfaces are investigated by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and energy spectrum analysis (EDS). The result shows that adequacy of element diffusion are superior when brazing at 560°C, because of higher activity and liquidity. Dislocations and twins are observed at the interface between filler and composite due to the different expansion coefficient of the aluminum alloy matrix and SiC particles. The fracture analysis shows that the brittle fracture mainly located at interface of filler and composites.
Modified graphene/polyimide nanocomposites: reinforcing and tribological effects.
Huang, Ting; Xin, Yuanshi; Li, Tongsheng; Nutt, Steven; Su, Chao; Chen, Haiming; Liu, Pei; Lai, Zuliang
2013-06-12
By taking advantage of design and construction of strong graphene-matrix interfaces, we have prepared modified graphene/polyimide (MG/PI) nanocomposites via a two-stage process consisting of (a) surface modification of graphene and (b) in situ polymerization. The 2 wt % MG/PI nanocomposites exhibited a 20-fold increase in wear resistance and a 12% reduction in friction coefficient, constituting a potential breakthrough for future tribological application. Simultaneously, MG also enhanced thermal stability, electrical conductivity, and mechanical properties, including tensile strength, Young's modulus, storage modulus, and microhardness. Excellent thermal stability and compatibility of interface, strong covalent adhesion interaction and mechanical interlocking at the interface, as well as homogeneous and oriented dispersion of MG were achieved here, contributing to the enhanced properties observed here. The superior wear resistance is ascribed to (a) tribological effect of MG, including suppression effect of MG in the generation of wear debris and protective effect of MG against the friction force, and (b) the increase in mechanical properties. In light of the relatively low cost and the unique properties of graphene, the results of this study highlight a pathway to expand the engineering applications of graphene and solve wear-related mechanical failures of polymer parts.
International Nuclear Information System (INIS)
Zheng Peichao; Liu Keming; Wang Jinmei; Dai Yu; Yu Bin; Zhou Xianju; Hao Honggang; Luo Yuan
2012-01-01
Highlights: ► Equipment called water cathode atmospheric pressure glow discharge was used to improve the hydrophilicity of polyimide films. ► The data shows good homogeneity and the variation trends of contact angles are different for polar and non-polar testing liquids. ► The thickness of liquid layer plays an important role in plasma processing and directly affects the treatment effect. ► Surface hydrophilicity after plasma treatment is improved partly due to the increase in the roughness. ► The hydrophilicity of polyimide films is still better than untreated ones after long-term storage. - Abstract: The industrial use of polyimide film is limited because of undesirable properties such as poor wettability. In the present paper, a new kind of equipment called water cathode atmospheric pressure glow discharge was used to improve the surface properties of polyimide films and made them useful to technical applications. The changes in hydrophilicity of modified polyimide film surfaces were investigated by contact angle, surface energy and water content measurements as a function of treatment time. The results obtained show good treatment homogeneity and that the variation trends of contact angles are different for polar and non-polar testing liquids, while surface energy and water content are significantly enhanced with the increase of treatment time until they achieve saturated values after 60 s plasma treatment. Also, the thickness of liquid layer plays an important role in plasma processing and directly affects the treatment effect. Changes in morphology of polyimide films were analyzed by atomic force microscope and the results indicate that surface hydrophilicity after plasma treatment are improved partly due to the increase in the roughness. In addition, polyimide films treated by plasma are subjected to an ageing process to determine the durability of plasma treatment. It is found that the hydrophilicity is still better than untreated ones though the
Surface modification of polyacrylonitrile-based carbon fiber and its interaction with imide
International Nuclear Information System (INIS)
Xu Bing; Wang Xiaoshu; Lu Yun
2006-01-01
In this work, sized polyacrylonitrile (PAN)-based carbon fibers were chemically modified with nitric acid and maleic anhydride (MA) in order to improve the interaction between carbon fiber surface and polyimide matrix. Bismaleimide (BMI) was selected as a model compound of polyimide to react with modified carbon fiber. The surface characteristic changing after modification and surface reaction was investigated by element analysis (EA), scanning electron microscopy (SEM), atomic force microscopy (AFM), X-ray photoelectron spectroscopy (XPS) and surface enhanced Raman scattering (SERS). The results indicated that the modification of carbon fiber surface with MA might follow the Diels Alder reaction mechanism. In the surface reaction between modified fibers and BMI, among the various surface functional groups, the hydroxyl group provided from phenolic hydroxyl group and bridged structure on carbon fiber may be the most effective group reacted with imide structure. The results may shed some light on the design of the appropriate surface structure, which could react with polyimide, and the manufacture of the carbon fiber-reinforced polyimide matrix composites
Effect of fiber content on the properties of glass fiber-phenolic matrix composite
International Nuclear Information System (INIS)
Zaki, M.Y.; Shahid, M.R.; Subhani, T.; Sharif, M.N.
2003-01-01
Glass fiber-Phenolic matrix composite is used for the manufacturing of parts /components related to electronic and aerospace industry due to its high strength, dimensional stability and excellent electrical insulation properties. The evaluation of this composite material is necessary prior to make parts/components of new designs. In the present research, thermosetting phenolic plastic was reinforced with E-glass fiber in different fiber-to-resin ratios to produce composites of different compositions. Mechanical and electrical properties of these composite materials were evaluated with reference to the effect of fiber content variation in phenolic resin. (author)
Ma, Xiaohua
2014-01-01
A novel o-hydroxyl-functionalized spirobifluorene-based diamine monomer, 2,2′-dihydroxyl-9,9′-spiro-bifluorene- 3,3′-diamine (HSBF), was successfully prepared by a universal synthetic method. Two o-hydroxyl-containing polyimides, denoted as 6FDA-HSBF and SPDA-HSBF, were synthesized and characterized. The BET surface areas of 6FDA-HSBF and SPDA-HSBF are 70 and 464 m2 g-1, respectively. To date, SPDA-HSBF exhibits the highest CO2 permeability (568 Barrer) among all hydroxyl-containing polyimides. The HSBF-based polyimides exhibited higher CO2/CH4 selectivity than their spirobifluorene (SBF) analogues (42 for 6FDA-HSBF vs. 27 for 6FDA-SBF) due to an increase in their diffusivity selectivity. Polybenzoxazole (PBO) membranes obtained from HSBF-based polyimide precursors by thermal rearrangement showed enhanced permeability but at the cost of significantly decreased selectivity.
International Nuclear Information System (INIS)
Zhou, Weiwei; Yamaguchi, Tatsuya; Kikuchi, Keiko; Nomura, Naoyuki; Kawasaki, Akira
2017-01-01
The thermal expansion response of multi-walled carbon nanotube (MWCNT) reinforced Al matrix composites was employed to discuss the improvement of the load transfer at the interface between the MWCNTs and the Al matrix. An aluminum carbide (Al_4C_3) nanostructure at the end of the MWCNTs, incorporated in the Al matrix, was produced by appropriate heat-treatment. The stress contrast around the Al_4C_3 observed in the high-resolution transmission electron microscopy (HRTEM) image revealed the evidence of a trace of friction, which would lead to the enhancement of the anchor effect from the Al matrix. This anchor effect of Al_4C_3 may hinder the local interfacial slippage and constrain the deformation of the Al matrix. As a result, the thermal expansion behavior became linear and reversible under cyclic thermal load. It is concluded that the formation of Al_4C_3 could effectively enhance the load transfer in MWCNT/Al composites. The yield strength of MWCNT/Al composites was substantially increased under the appropriate quantity of Al_4C_3 produced at the MWCNT-Al interface by precisely controlled heat-treatment.
On the homogenization of metal matrix composites using strain gradient plasticity
DEFF Research Database (Denmark)
Azizi, Reza; Niordson, Christian Frithiof; Legarth, Brian Nyvang
2014-01-01
The homogenized response of metal matrix composites (MMC) is studied using strain gradient plasticity. The material model employed is a rate independent formulation of energetic strain gradient plasticity at the micro scale and conventional rate independent plasticity at the macro scale. Free...
Henry, Christine; Criner, Amanda Keck; Imel, Megan; King, Derek
2018-04-01
Data collected with a handheld Fourier Transform Infrared (FTIR) device is analyzed and considered as a useful method for detecting and quantifying oxidation on the surface of ceramic matrix composite (CMC) materials. Experiments examine silicon carbide (SiC) coupons, looking for changes in chemical composition before and after thermal exposure. Using mathematical, physical and statistical models for FTIR reflectance data, this research seeks to quantify any detected spectral changes as an indicator of surface oxidation on the CMC coupon.
Copper matrix composites as heat sink materials for water-cooled divertor target
Directory of Open Access Journals (Sweden)
Jeong-Ha You
2015-12-01
Full Text Available According to the recent high heat flux (HHF qualification tests of ITER divertor target mock-ups and the preliminary design studies of DEMO divertor target, the performance of CuCrZr alloy, the baseline heat sink material for DEMO divertor, seems to only marginally cover the envisaged operation regime. The structural integrity of the CuCrZr heat sink was shown to be affected by plastic fatigue at 20 MW/m². The relatively high neutron irradiation dose expected for the DEMO divertor target is another serious concern, as it would cause significant embrittlement below 250 °C or irradiation creep above 350 °C. Hence, an advanced design concept of the divertor target needs to be devised for DEMO in order to enhance the HHF performance so that the structural design criteria are fulfilled for full operation scenarios including slow transients. The biggest potential lies in copper-matrix composite materials for the heat sink. In this article, three promising Cu-matrix composite materials are reviewed in terms of thermal, mechanical and HHF performance as structural heat sink materials. The considered candidates are W particle-reinforced, W wire-reinforced and SiC fiber-reinforced Cu matrix composites. The comprehensive results of recent studies on fabrication technology, design concepts, materials properties and the HHF performance of mock-ups are presented. Limitations and challenges are discussed.
Internal friction in a new kind of metal matrix composites
International Nuclear Information System (INIS)
San Juan, J.; No, M.L.
2006-01-01
We have developed a new kind of metal matrix composites, based on powders of Cu-Al-Ni shape memory alloys (SMAs) surrounded by an indium matrix, specifically designed to exhibit high mechanical damping. The damping properties have been characterized by mechanical spectroscopy as a function of temperature between 150 and 400 K, frequency between 3 x 10 -3 and 3 Hz, and strain amplitude between 5 x 10 -6 and 10 -4 . The material exhibits, in some range of temperature, internal friction as high as 0.54. The extremely high damping is discussed in the light of the microstructure of the material, which has been characterized in parallel
Composite properties for S-2 glass in a room-temperature-curable epoxy matrix
Clements, L. L.; Moore, R. L.
1979-01-01
The authors have measured thermal and mechanical properties of several composites of S-2 glass fiber in a room-temperature-curable epoxy matrix. The filament-wound composites ranged from 50 to 70 vol% fiber. The composites had generally good to excellent mechanical properties, particularly in view of the moderate cost of the material. However, the composites showed rapid increases in transverse thermal expansion above 50 C, and this property must be carefully considered if any use above that temperature is contemplated.
International Nuclear Information System (INIS)
Chen, Y.; Wang, H.M.
2004-01-01
Wear resistant TiC/(NiAl-Ni 3 Al) composite coating was fabricated on a substrate of electrolyzed nickel by laser cladding using Ni-Al-Ti-C alloy powders. The laser clad coating is metallurgically bonded to the substrate and has a homogenous fine microstructure consisting of the flower-like equiaxed TiC dendrite and the dual phase matrix of NiAl and Ni 3 Al. The intermetallic matrix composite coating exhibits excellent wear resistance under both room- and high-temperature sliding wear test conditions due to the high hardness of TiC coupled with the strong atomic bonds of intermetallic matrix
Liu, Qimao
2018-02-01
This paper proposes an assumption that the fibre is elastic material and polymer matrix is viscoelastic material so that the energy dissipation depends only on the polymer matrix in dynamic response process. The damping force vectors in frequency and time domains, of FRP (Fibre-Reinforced Polymer matrix) laminated composite plates, are derived based on this assumption. The governing equations of FRP laminated composite plates are formulated in both frequency and time domains. The direct inversion method and direct time integration method for nonviscously damped systems are employed to solve the governing equations and achieve the dynamic responses in frequency and time domains, respectively. The computational procedure is given in detail. Finally, dynamic responses (frequency responses with nonzero and zero initial conditions, free vibration, forced vibrations with nonzero and zero initial conditions) of a FRP laminated composite plate are computed using the proposed methodology. The proposed methodology in this paper is easy to be inserted into the commercial finite element analysis software. The proposed assumption, based on the theory of material mechanics, needs to be further proved by experiment technique in the future.
Directory of Open Access Journals (Sweden)
Mateja Šnajdar Musa
2013-06-01
Full Text Available Aluminium based metal matrix composites are rapidly developing group of materials due to their unique combination of properties that include low weight, elevated strength, improved wear and corrosion resistance and relatively good ductility. This combination of properties is a result of mixing two groups of materials with rather different properties with aluminium as ductile matrix and different oxides and carbides added as reinforcement. Al2O3, SiC and ZrO2 are the most popular choices of reinforcement material. One of the most common methods for producing this type of metal matrix composites is powder metallurgy since it has many variations and also is relatively low-cost method. Many different techniques of compacting aluminium and ceramic powders have been previously investigated. Among those techniques equal channel angular pressing (ECAP stands out due to its beneficial influence on the main problem that arises during powder compaction and that is a non-uniform distribution of reinforcement particles. This paper gives an overview on ECAP method principles, advantages and produced powder composite properties.
Effects of Heat Treatment on SiC-SiC Ceramic Matrix Composites
Knauf, Michael W.
Residual stresses resulting from the manufacturing process found within a silicon carbide/silicon carbide (SiC/SiC) ceramic matrix composite were thoroughly investigated through the use of high-energy X-ray diffraction and Raman microspectroscopy. The material system studied was a Rolls-Royce composite produced with Hi-Nicalon fibers woven into a five harness satin weave, coated with boron nitride and silicon carbide interphases, and subsequently infiltrated with silicon carbide particles and a silicon matrix. Constituent stress states were measured before, during, and after heat treatments ranging from 900 °C to 1300 °C for varying times between one and sixty minutes. Stress determination methods developed through these analyses can be utilized in the development of ceramic matrix composites and other materials employing boron-doped silicon. X-ray diffraction experiments were performed at the Argonne National Laboratory Advanced Photon Source to investigate the evolution of constituent stresses through heat treatment, and determine how stress states are affected at high temperature through in situ measurements during heat treatments up to 1250 °C for 30 minutes. Silicon carbide particles in the as-received condition exhibited a nearly isotropic stress state with average tensile stresses of approximately 300 MPa. The silicon matrix exhibited a complimentary average compressive stress of approximately 300 MPa. Strong X-ray diffraction evidence is presented demonstrating solid state boron diffusion and increased boron solubility found in silicon throughout heat treatment. While the constituent stress states did evolve through the heat treatment cycles, including approaching nearly stress-free conditions at temperatures close to the manufacturing temperature, no permanent relaxation of stress was observed. Raman spectroscopy was utilized to investigate stresses found within silicon carbide particles embedded within the matrix and the silicon matrix as an alternate
Synthesis and Characterization of Poly(maleic Anhydride)s Cross-linked Polyimide Aerogels
Guo, Haiquan; Meador, Mary Ann B.
2015-01-01
With the development of technology for aerospace applications, new thermal insulation materials are required to be flexible and capable of surviving high heat flux. For instance, flexible insulation is needed for inflatable aerodynamic decelerators which are used to slow spacecraft for entry, descent and landing (EDL) operations. Polyimide aerogels have low density, high porosity, high surface area, and better mechanical properties than silica aerogels and can be made into flexible thin films, thus they are potential candidates for aerospace needs. The previously reported cross-linkers such as octa(aminophenyl)silsesquioxane (OAPS) and 1,3,5-triaminophenoxybenzene (TAB) are either expensive or not commercially available. Here, we report the synthesis of a series of polyimide aerogels cross-linked using various commercially available poly(maleic anhydride)s, as seen in Figure 1. The amine end capped polyimide oligomers were made with 3,3,4,4-biphenyltetracarboxylic dianhydride (BPDA) and diamine combinations of dimethylbenzidine (DMBZ) and 4, 4-oxydianiline (ODA). The resulting aerogels have low density (0.12 gcm3 to 0.16 gcm3), high porosity (90) and high surface area (380-554 m2g). The effect of the different poly(maleic anhydride) cross-linkers and polyimide backbone structures on density, shrinkage, porosity, surface area, mechanical properties, moisture resistance and thermal properties will be discussed.
Direct synthesis of highly textured Ge on flexible polyimide films by metal-induced crystallization
Energy Technology Data Exchange (ETDEWEB)
Oya, N.; Toko, K., E-mail: toko@bk.tsukuba.ac.jp; Suemasu, T. [Institute of Applied Physics, University of Tsukuba, 1-1-1 Tennodai, Tsukuba, Ibaraki 305-8573 (Japan); Saitoh, N.; Yoshizawa, N. [Electron Microscope Facility, TIA, AIST, 16-1 Onogawa, Tsukuba 305-8569 (Japan)
2014-06-30
The highly (111)-textured Ge thin film (50-nm thickness) is demonstrated on a flexible polyimide film via the low-temperature crystallization (325 °C) of amorphous Ge using Al as a catalyst. Covering the polyimide with insulators significantly improved the crystal quality of the resulting Ge layer. In particular, SiN covering led to 97% (111)-oriented Ge with grains 200 μm in size, two orders larger than the grain size of polycrystalline Ge directly formed on the polyimide film. This achievement will give a way to realize advanced electronic and optical devices simultaneously allowing for high performance, inexpensiveness, and flexibility.
Die-cast heterophase composites with AlSi13Mg1CuNi matrix
Directory of Open Access Journals (Sweden)
M. Dyzia
2010-01-01
Full Text Available On the basis of the performed tests, an advantageous interaction of glassy carbon particles in a couple consisting of a heterophase composite and a spheroidal cast iron has been corroborated. It was found that, the presence of glassy carbon in the heterophase composite (SiC+C affects the stabilization of the friction coefficient value as a function of the friction distance and reduces the intensity of the wearing-in stage of the interacting surfaces. Both a decrease of the friction coefficient and the wear of the heterophase composites may be connected with the carbon particles' chipping effect and the deposition of its fragments on the surface of the interacting components of the friction couple, which forms a kind of a solid lubricating agent in the system. This should allow applying of this material to the composite piston - cylinder sleeve system in piston air-compressors. Further works will concern the selection of the matrix alloy composition with the purpose of reducing the phenomenon of particles chipping during machining. It seems that one of the possibilities is the application of a more plastic matrix and optimizing the fraction of reinforcing phases and their gradient distribution in the casting.
Directory of Open Access Journals (Sweden)
Ümit Tayfun
2017-09-01
Full Text Available Short carbon fibers (CF with different surface sized (epoxy (EP and polyurethane (PU were used as reinforcing agent in thermoplastic polyurethane (TPU based composites. Composites containing 5, 10, 15, and 20 weight % sized and desized CFs were prepared by using melt-mixing method. The surface characteristics of CFs were examined by energy dispersive X-ray spectroscopy (EDX and Fourier transform infrared spectroscopy (FTIR. Tensile testing, shore hardness test, dynamic mechanical analysis (DMA and melt flow index (MFI test were performed for determining final composite properties. The dispersion of CFs in TPU matrix was examined by scanning electron microscopy (SEM. Tensile strength, Youngs’ modulus and Shore hardness of TPU were enhanced by the addition of sized CFs. About two-fold improvement for tensile strength and ten-fold improvement for Youngs’ modulus were observed with the incorporation of 20 wt% EP-CF and PU-CF in TPU. The storage modulus of PU-CF containing composites was higher than those of TPU and other composites. No remarkable change was observed in MFI value of TPU after CF loadings. Processing conditions in this work was suitable for composite production. Sized CFs exhibited better dispersion with regard to desized CF due to the stronger adhesion of TPU matrix to fiber surface.
Directory of Open Access Journals (Sweden)
L. A. Bermejo
2018-05-01
Full Text Available A series of aromatic polyimides has been obtained by the reaction of two dianhydrides, the commercial 2,2′-bis(3,4-dicarboxyphenylhexafluoropropane dianhydride (6FDA and another having a 5′-tert-butyl-m-terphenyl moiety (BTPDA, with several diamines, including two that have a cardo structure (derived from 9H-fluorene, one of them bearing methyl groups ortho to the amino functionalities (TMeCardo. The solubility, and also the thermal, mechanical, and gas separation properties of the corresponding polyimide membranes were evaluated and compared in order to explore the effect of the different groups in the polyimide backbone. The novel polyimides, which were derived from BTPDA and the cardo diamines, showed high thermal stability, excellent solubility in organic solvents and good gas separation properties, especially the polyimide that bore the ortho methyl substituents. The behavior was especially good for the pair O2/N2, where the TMeCardo polymer overpassed the Robeson upper bound.
Min, Chunying; Liu, Dengdeng; Shen, Chen; Zhang, Qiaqia; Shen, Xiaojuan; Zhang, Kan
2017-10-01
Poly(vinylidene difluoride) (PVDF) composites reinforced via adding different fillers have attracted wide attention in the field of dielectric materials, but few have been reported in the tribological area. In this paper, the effect of polyimide (PI) powder and carbon nanofibers (CF) as reinforcement phases on the friction and wear performance of PVDF composites has been investigated. It was found that PI powder enhances the mechanical and tribological properties of PVDF and especially as the content of the PI powder reaches 5 wt%. In addition, CF and PI exhibited synergistic effect on the tribological properties of PVDF. With PVDF containing 5 wt% PI powder and 20 wt% CF, the friction and wear behavior of the PVDF composite showed the best performance. PVDF, PI powder and CF can form a consistent network structure, which prevents the polymer molecular chains from moving or deformation, decreasing the wear loss of PVDF composites.
Effect of large dose gamma-ray irradiation on polyimide
International Nuclear Information System (INIS)
Morita, Yohsuke; Watanabe, Kiyoshi; Yagyu, Hideki.
1988-01-01
In the radiation environment of atomic energy, space and so on, with the heightening of the performance of equipment, the organic materials having the radiation resistance up to several hundreds MGy have been demanded. Polyimide is one of a small number of the polymers which are considered to be applicable to such environment. However, actually the characteristics as the insulator for such large dose radiation environment have not been sufficiently verified. In this study, the gamma-ray of as large dose as 100 MGy was irradiated on the polyimides having different chemical structure in the air and in nitrogen, and the change of their mechanical and electrical characteristics was elucidated, at the same time, the structural change was examined. The four kinds of polyimides used for the experiment were three kinds of thermosetting type and thermoplastic polyether imide. Co-60 gamma-ray was irradiated at the dose rate of 17 kGy/h at room temperature. The tensile properties, volume resistivity, dielectric tangent, gel fraction, glass transition temperature and IR spectra were examined. In the air, the characteristics lowered by large dose irradiation due to the severance of main chains. In nitrogen, the deterioration was extremely slight, and cross-linking occurred. (K.I.)
Solvent free low-melt viscosity imide oligomers and thermosetting polymide composites
Chuang, Chun-Hua (Inventor)
2012-01-01
.[.This invention relates to the composition and a solvent-free process for preparing novel imide oligomers and polymers specifically formulated with effective amounts of a dianhydride such as 2,3,3',4-biphenyltetra carboxylic dianydride (a-BPDA), at least one aromatic diamine and an endcapped of 4-phenylethynylphthalic anhydride (PEPA) or nadic anhydride to produce imide oligomers that possess a low-melt viscosity of 1-60 poise at 260-280.degree. C. When the imide oligomer melt is cured at about 371.degree. C. in a press or autoclave under 100-500 psi, the melt resulted in a thermoset polyimide having a glass transition temperature (T.sub.g) equal to and above 310.degree. C. A novel feature of this process is that the monomers; namely the dianhydrides, diamines and the endcaps, are melt processable to form imide oligomers at temperatures ranging between 232-280.degree. C. (450-535.degree. F.) without any solvent. These low-melt imide oligomers can be easily processed by resin transfer molding (RTM), vacuum-assisted resin transfer molding (VARTM) or the resin infusion process with fiber preforms e.g. carbon, glass or quartz preforms to produce polyimide matrix composites with 288-343.degree. C. (550-650.degree. F.) high temperature performance capability..]. .Iadd.This invention relates to compositions and a solvent-free reaction process for preparing imide oligomers and polymers specifically derived from effective amounts of dianhydrides such as 2,3,3',4'-biphenyltetracarboxylic dianhydride (a-BPDA), at least one aromatic polyamine and an end-cap such as 4-phenylethynyphthalic anhydride (PEPA) or nadic anhydride to produce imide oligomers that possess a low-melt viscosity of 1-60 poise at 260.degree. C.-280.degree. C..Iaddend.
Bibliography on Ceramic Matrix Composites and Reinforcing Whiskers, Platelets, and Fibers, 1970-1990
1993-08-01
Triphasic Sol-Gel Route 2.2.3.8 Srikanth, V. Ravindranathan, P. Crystallization of Gel-Derived Mullite-Zirconia Rani, L. Roy, R. Composites Metal and...179 9.8.1 ArmorMaterials 9.8.1.5 Ceramic Matrix Composite Reactor /Radiator 9.8.1.1 Armor Structures Development and Current Status of Armor Pacquette, E
Toughening of thermosetting polyimides
Gollob, D. S.; Mandell, J. F.; Mcgarry, F. J.
1979-01-01
Work directed toward increasing the resistance to crack propagation of thermoset polyimides is described. Rubber modification and Teflon microfiber impregnation techniques for increasing fracture toughness are investigated. Unmodified Kerimid 601 has a fracture surface work value of 0.20 in-lbs/sq in. Dispersed particles of amine terminated butadiene acrylonitrile liquid rubber or of silicone rubber do not raise this value much. By contrast, 5 percent of well fibrillated Teflon produces an eight-fold increase in fracture toughness. Further process improvements should increase this factor to 20-30.
International Nuclear Information System (INIS)
Shih, C.
1985-01-01
The goal of this study was that of determining the fiber/matrix interface in affecting the static bending and flexural fatigue performance of oriented fiber composites, and of evaluating the performance of silicon phthalocyanine coupling agents. Untreated, commercial silane treated, and silicon phthalocyanine agent treated fiberglass composites, as well as boiling-water degraded composites, were used to get different fiber/matrix interface conditions. The dry flexural strength of all composites was about the same. The flexural strength and the fractography of N-(2-aminoethyl)-3-aminopropyl-trimethoxysilane treated composites essentially remained the same after the hydrothermal treatment. Silicon phthalocyanine agent treated composites had a marginally high wet flexural strength retention as compared with that of the composites without coupling agent. When the interface degraded, the failure modes in a four-point bending (flexural) test changed from tensile flexural failure to compressive flexural failure, then to the shear failure mode
Zhu, Dongming; Bhatt, Ramakrishna T.; Harder, Bryan
2016-01-01
This paper presents the developments of thermo-mechanical testing approaches and durability performance of environmental barrier coatings (EBCs) and EBC coated SiCSiC ceramic matrix composites (CMCs). Critical testing aspects of the CMCs will be described, including state of the art instrumentations such as temperature, thermal gradient, and full field strain measurements; materials thermal conductivity evolutions and thermal stress resistance; NDE methods; thermo-mechanical stress and environment interactions associated damage accumulations. Examples are also given for testing ceramic matrix composite sub-elements and small airfoils to help better understand the critical and complex CMC and EBC properties in engine relevant testing environments.
Carbon dioxide selective mixed matrix composite membrane containing ZIF-7 nano-fillers
Li, Tao; Pan, Yichang; Peinemann, Klaus-Viktor; Lai, Zhiping
2013-01-01
Mixed matrix materials made from selective inorganic fillers and polymers are very attractive for the manufacturing of gas separation membranes. But only few of these materials could be manufactured into high-performance asymmetric or composite
International Nuclear Information System (INIS)
Singh, Nirbhay; Vadera, K.K.; Ramesh Kumar, A.V.; Singh, R.S.; Monga, S.S.; Mathur, G.N.
1999-01-01
Aluminium alloy based particle reinforced metal matrix composites (MMCs) are being considered for a range of applications. Their mechanical properties have been investigated in detail, but more information about their corrosion resistance is needed. In this investigation, the corrosion behaviour of silicon carbide particulates (SiC p )-2124 aluminium metal matrix composites was studied in 3 wt% sodium chloride solution by means of electrochemical technique and optical microscope. The effects of weight percentages and particle size of silicon carbide particulates on corrosion behaviour of the composite were studied in NaCl and it was observed that corrosion rate increases linearly with the increasing weight percentage of SiC p . The corrosion rate of the MMC increases by increasing the size of SiC particles. Anodization improved corrosion resistance of the composites. (author)
International Nuclear Information System (INIS)
Song Yanpei; Li Xiuqing; Bi Shuangxu
2010-01-01
Research highlights: → A composite structure roller rings was fabricated by centrifugal casting. → The roller rings consisted of outer WCP/Fe-C composites layer and inner Fe-C alloy matrix. → Hardness attained to HRA80-85 in the composites layer, and HRA73-76 in inner Fe-C alloy matrix where the toughness was over 8 J/cm 2 . → The wear resistance of the roller rings excelled that of high-speed steel, and approached to that of the WC hard alloy roll. → The production cost of the WCP/Fe-C composites roller ring decreased by 50%. - Abstract: Tungsten carbide particle (WC P ) reinforced ferrous matrix composites roller rings were fabricated by centrifugal casting. The microstructures, properties and application effect of the composites roller rings were investigated by SEM, TEM and various property testers. The experimental results show that the WC P were uniformly distributed in outer reinforced-layer (working-layer) of 20-50 mm in thickness and their volume fraction reached 60-80 vol.%; there was a good interface bonding between WC P and Fe-C alloy without any reaction products; hardness attained to HRA80-85 in working-layer, and HRA73-76 in inner ferrous matrix where the toughness was over 8 J/cm 2 ; the wear resistance of the composites roller rings excels that of high-speed steel; service life of the composites parts approached to that of the WC hard alloy roll when the same WC P -volume-fraction in working-layer were obtained for both of them, but the production cost of the WC P /Fe-C composites roller ring decreased by 50%.
Etched FBG coated with polyimide for simultaneous detection the salinity and temperature
Luo, Dong; Ma, Jianxun; Ibrahim, Zainah; Ismail, Zubaidah
2017-06-01
In marine environment, concrete structures can corrode because of the PH alkalinity of concrete paste; and the salinity PH is heavily related with the concentration of salt in aqueous solutions. In this study, an optical fiber salinity sensor is proposed on the basis of an etched FBG (EFBG) coated with a layer of polyimide. Chemical etching is employed to reduce the diameter of FBG and to excite Cladding Mode Resonance Wavelengths (CMRWs). CMRW and Fundamental Mode Resonance Wavelength (FMRW) can be used to measure the Refractive index (RI) and temperature of salinity. The proposed sensor is then characterized with a matrix equation. Experimental results show that FMRW and 5th CMRW have the detection sensitivities of 15.407 and 125.92 nm/RIU for RI and 0.0312 and 0.0435 nm/°C for temperature, respectively. The proposed sensor can measure salinity and temperature simultaneously.
Energy Technology Data Exchange (ETDEWEB)
Hopkins, Alan R., E-mail: alan.r.hopkins@aero.org [Aerospace Corporation, Space Materials Lab, Micro/Nano Technology Dept, Polymers Section, M2/242, Los Angeles, CA 90009-2957 (United States); Tomczak, Sandra J. [AFRL/RZSM Materials Application Branch, Space and Missile Propulsion Division 10 East Saturn Blvd., Bldg. 8451, Edwards Air Force Base, CA 93524 (United States); Vij, Vandana [ERC. Inc., AFRL/PRSM, Edwards AFB, CA (United States); Jackson, Andrew J. [National Institute of Standards and Technology (NIST) Center for Neutron Research, 100 Bureau Drive, Stop 6102, Gaithersburg, MD 20899-6102 (United States)
2011-12-30
Nanocomposites of polyaniline nanofibers and polyimide were fabricated and studied using small angle neutron scattering (SANS). The immiscible nature of the conformationally dissimilar polyaniline nanofiber and polyimide host is established by a series of experiments involving neutron scattering. Based on these techniques, we conclude that the crystal structure of the polyimides is not disrupted, and that there is no mixing between the two components on a molecular level. The morphology of the conducting salt component was analyzed by SANS data and was treated by two common models: Debye-Bueche (D-B) and inverse power law (IPL). Due to deviations in the linear curve fitting over a large scattering range, neither the D-B nor the IPL model could be used to characterize the size and shape of all PANI-0.5-CSA (polyaniline camphor sulfonic acid doped polymer)/polyimide blend systems. At 1 and 2% concentration, the D-B model suggested salt domains between 20 and 70 A with fractal geometries implied by the IPL model. As salt concentrations increased to 5%, the structures were observed to change, but there is no simple structural model that provides a suitable basis for comparison.
Machinability study of Al-TiC metal matrix composite
Directory of Open Access Journals (Sweden)
Siddappa P. N.
2018-01-01
Full Text Available Aluminum Metal Matrix Composites have emerged as an advanced class of structural materials have a combination of different, superior properties compared to an unreinforced matrix, which can result in a number of service benefits such as increased strength, higher elastic moduli, higher service temperature, low CTE, improved wear resistance, high toughness, etc. The excellent mechanical properties of these materials together with weight saving makes them very attractive for a variety of engineering applications in aerospace, automotive, electronic industries, etc. Hence, these materials provide as alternative substitutes for conventional engineering materials when specific mechanical properties necessary for required applications. In this work an attempt is made to study the machining parameters of Al6061/TiC MMC. The composite is developed by reinforcing TiC particles in varying proportions of 3, 6, 9 and 12 % weight fractions to the Al6061 matric alloy through stir casting technique. Cutting forces were measured by varying cutting speed and feed rate with constant depth of cut for different % weight fractions. The results showed that the cutting force increases with the increase of feed rate and decreases with the increase of cutting speed for all the weight fractions. Cutting parameters were optimized using Taguchi technique.