Heat Transfer Characteristics of SiC-coated Heat Pipe for Passive Decay Heat Removal

International Nuclear Information System (INIS)

Kim, Kyung Mo; Kim, In Guk; Jeong, Yeong Shin; Bang, In Cheol

2014-01-01

The main concern with the Fukushima accident was the failure of active and passive core cooling systems. The main function of existing passive decay heat removal systems is feeding additional coolant to the reactor core. Thus, an established emergency core cooling system (ECCS) cannot operate properly because of impossible depressurization under the station blackout (SBO) condition. Therefore, a new concept for passive decay heat removal system is required. In this study, an innovative hybrid control rod concept is considered for passive in-core decay heat removal that differs from the existing direct vessel injection core cooling system and passive auxiliary feedwater system (PAFS). The heat transfer between the evaporator and condenser sections occurs by phase change of the working fluid and capillary action induced by wick structures installed on the inner wall of the heat pipe. In this study, a hybrid control rod is developed to take the roles of both neutron absorption and heat removal by combining the functions of a heat pipe and control rod. Previous studies on enhancing the heat removal capacity of heat pipes used nanofluids, self-rewetting fluids, various wick structures and condensers. Many studies have examined the thermal performances of heat pipes using various nanofluids. They concluded that the enhanced thermal performance of the heat pipe using nanofluids is due to nanoparticle deposition on the wick structures. Thus, the wick structure of heat pipes has been modified by nanoparticle deposition to enhance the heat removal capacity. However, previous studies used relatively small heat pipes and narrow ranges of heat loads. The environment of a nuclear reactor is very specific, and the decay heat produced by fission products after shutdown is relatively large. Thus, this study tested a large-scale heat pipe over a wide range of power. The concept of a hybrid heat pipe for an advanced in-core decay heat removal system was introduced for complete

Heat Transfer Characteristics of SiC-coated Heat Pipe for Passive Decay Heat Removal

Energy Technology Data Exchange (ETDEWEB)

Kim, Kyung Mo; Kim, In Guk; Jeong, Yeong Shin; Bang, In Cheol [Ulsan National Institute of Science and Technology, Ulsan (Korea, Republic of)

2014-10-15

The main concern with the Fukushima accident was the failure of active and passive core cooling systems. The main function of existing passive decay heat removal systems is feeding additional coolant to the reactor core. Thus, an established emergency core cooling system (ECCS) cannot operate properly because of impossible depressurization under the station blackout (SBO) condition. Therefore, a new concept for passive decay heat removal system is required. In this study, an innovative hybrid control rod concept is considered for passive in-core decay heat removal that differs from the existing direct vessel injection core cooling system and passive auxiliary feedwater system (PAFS). The heat transfer between the evaporator and condenser sections occurs by phase change of the working fluid and capillary action induced by wick structures installed on the inner wall of the heat pipe. In this study, a hybrid control rod is developed to take the roles of both neutron absorption and heat removal by combining the functions of a heat pipe and control rod. Previous studies on enhancing the heat removal capacity of heat pipes used nanofluids, self-rewetting fluids, various wick structures and condensers. Many studies have examined the thermal performances of heat pipes using various nanofluids. They concluded that the enhanced thermal performance of the heat pipe using nanofluids is due to nanoparticle deposition on the wick structures. Thus, the wick structure of heat pipes has been modified by nanoparticle deposition to enhance the heat removal capacity. However, previous studies used relatively small heat pipes and narrow ranges of heat loads. The environment of a nuclear reactor is very specific, and the decay heat produced by fission products after shutdown is relatively large. Thus, this study tested a large-scale heat pipe over a wide range of power. The concept of a hybrid heat pipe for an advanced in-core decay heat removal system was introduced for complete

Section of CMS Beam Pipe Removed

CERN Multimedia

2013-01-01

Seven components of the beam pipe located at the heart of the CMS detector were removed in recent weeks. The delicate operations were performed in several stages as the detector was opened. Video of the extraction of one section: http://youtu.be/arGuFgWM7u0

Weldments for liquid helium service

International Nuclear Information System (INIS)

McHenry, H.I.; Whipple, T.A.

1980-01-01

Research started this year on the evaluation of promising filler metals for improved-toughness stainless steel weldments (but not improved strength), on the evaluation of aluminum alloy weldments, and in the development of improved procedures for measuring fracture toughness at 4 0 K. Work continued on metallurgical investigations and toughness tests on stainless steel weldments supplied by various contributers to the DOE/OFE superconducting magnet programs. This report summarizes the results obtained in FY79 and briefly outlines the plans for FY80

Sensitization development in austenitic stainless steel piping

International Nuclear Information System (INIS)

Bruemmer, S.M.; Page, R.E.; Atteridge, D.G.

1984-10-01

Pacific Northwest Laboratory and the Division of Engineering Technology of the US Nuclear Regulatory Commission are conducting a program to determine a method for evaluating welded and rapair-welded stainless steel piping for light-water reactor service. Validated models, based on experimental data, are being developed to predict the degree of sensitization (DOS) and the intergranular stress corrosion cracking (IGSCC) susceptibility in the heat-affected zone (HAZ) of the SS weldments. The cumulative effects of material composition, past fabrication procedures, past service exposure, weldment thermomechanical (TM) history, and projected post-repair component life are being considered. This program will measure and model the development of HAZ TM history and resultant sensitized microstructure in welded and repair-welded piping. An empirical correlation between a material's DOS and its susceptibility to SCC will be determined using slow strain rate tensile tests. Mill heat chemistries and processing/fabrication records already required in the nuclear industry will be used as input for initial DOS predictions

Development of residual stress prediction model in pipe weldment

Energy Technology Data Exchange (ETDEWEB)

Eom, Yun Yong; Lim, Se Young; Choi, Kang Hyeuk; Cho, Young Sam; Lim, Jae Hyuk [Korea Advanced Institute of Science and Technology, Taejon (Korea, Republic of)

2002-03-15

When Leak Before Break(LBB) concepts is applied to high energy piping of nuclear power plants, residual weld stresses is a important variable. The main purpose of his research is to develop the numerical model which can predict residual weld stresses. Firstly, basic theories were described which need to numerical analysis of welding parts. Before the analysis of pipe, welding of a flat plate was analyzed and compared. Appling the data of used pipes, thermal/mechanical analysis were accomplished and computed temperature gradient and residual stress distribution. For thermal analysis, proper heat flux was regarded as the heat source and convection/radiation heat transfer were considered at surfaces. The residual stresses were counted from the computed temperature gradient and they were compared and verified with a result of another research.

BOA: Asbestos pipe insulation removal robot system. Phase 1

Energy Technology Data Exchange (ETDEWEB)

Schempf, H.; Bares, J.E.

1995-02-01

The project described in this report targets the development of a mechanized system for safe, cost-efficient and automated abatement of asbestos containing materials used as pipe insulation. Based on several key design criteria and site visits, a proof-of-concept prototype robot system, dubbed BOA, was designed and built, which automatically strips the lagging and insulation from the pipes, and encapsulates them under complete vacuum operation. The system can operate on straight runs of piping in horizontal or vertical orientations. Currently we are limited to four-inch diameter piping without obstacles as well as a somewhat laborious emplacement and removal procedure -- restrictions to be alleviated through continued development. BOA removed asbestos at a rate of 4-5 ft./h compared to 3 ft./h for manual removal of asbestos with a 3-person crew. The containment and vacuum system on BOA was able to achieve the regulatory requirement for airborne fiber emissions of 0.01 fibers/ccm/ 8-hr. shift. This program consists of two phases. The first phase was completed and a demonstration was given to a review panel, consisting of DOE headquarters and site representatives as well as commercial abatement industry representatives. Based on the technical and programmatic recommendations drafted, presented and discussed during the review meeting, a new plan for the Phase II effort of this project was developed. Phase 11 will consist of a 26-month effort, with an up-front 4-month site-, market-, cost/benefit and regulatory study before the next BOA robot (14 months) is built, and then deployed and demonstrated (3 months) at a DOE site (such as Fernald or Oak Ridge) by the beginning of FY`97.

Mechanical Characteristics of Submerged Arc Weldment in API Gas Pipeline Steel of Grade X65

International Nuclear Information System (INIS)

Hashemi, S. H.; Mohammadyani, D.

2011-01-01

The mechanical properties of submerged arc weldment (SAW) in gas transportation pipeline steel of grade API X65 (65 ksi yield strength) were investigated. This steel is produced by thermo mechanical control rolled (TMC), and is largely used in Iran gas piping systems and networks. The results from laboratory study on three different regions; i.e. base metal (BM), fusion zone (FZ) and heat affected zone (HAZ) were used to compare weldment mechanical characteristics with those specified by API 5L (revision 2004) standard code. Different laboratory experiments were conducted on test specimens taken from 48 inch outside diameter and 14.3 mm wall thickness gas pipeline. The test results showed a gradient of microstructure and Vickers hardness data from the centerline of FZ towards the unaffected MB. Similarly, lower Charpy absorbed energy (compared to BM) was observed in the FZ impact specimens. Despite this, the API specifications were fulfilled in three tested zones, ensuring pipeline structural integrity under working conditions.

ASBESTOS PIPE-INSULATION REMOVAL ROBOT SYSTEM; FINAL

International Nuclear Information System (INIS)

Unknown

2000-01-01

This final topical report details the development, experimentation and field-testing activities for a robotic asbestos pipe-insulation removal robot system developed for use within the DOE's weapon complex as part of their ER and WM program, as well as in industrial abatement. The engineering development, regulatory compliance, cost-benefit and field-trial experiences gathered through this program are summarized

Development of the Automated Ultrasonic Testing System for Inspection of the flaw in the Socket Weldment

International Nuclear Information System (INIS)

Lee, Jeong Ki; Park, Moon Ho; Park, Ki Sung; Lee, Jae Ho; Lim, Sung Jin

2004-01-01

Socket weldment used to change the flow direction of fluid nay have flaws such as lack of fusion and cracks. Liquid penetrant testing or Radiography testing have been applied as NDT methods for flaw detection of the socket weldment. But it is difficult to detect the flaw inside of the socket weldment with these methods. In order to inspect the flaws inside the socket weldment, a ultrasonic testing method is established and a ultrasonic transducer and automated ultrasonic testing system are developed for the inspection. The automated ultrasonic testing system is based on the portable personal computer and operated by the program based Windows 98 or 2000. The system has a pulser/receiver, 100MHz high speed A/D board, and basic functions of ultrasonic flaw detector using the program. For the automated testing, motion controller board of ISA interface type is developed to control the 4-axis scanner and a real time iC-scan image of the automated testing is displayed on the monitor. A flaws with the size of less than 1mm in depth are evaluated smaller than its actual site in the testing, but the flaws larger than 1mm appear larger than its actual size on the contrary. This tendency is shown to be increasing as the flaw size increases. h reliable and objective testing results are obtained with the developed system, so that it is expected that it can contribute to safety management and detection of repair position of pipe lines of nuclear power plants and chemical plants

40 CFR 761.247 - Sample site selection for pipe segment removal.

Science.gov (United States)

2010-07-01

... end of the pipe segment. (3) If the pipe segment is cut with a saw or other mechanical device, take..., take samples from a total of seven segments. (A) Sample the first and last segments removed. (B) Select... total length for purposes of disposal, take samples of each segment that is 1/2 mile distant from the...

Effect of welding parameters on pitting behavior of GTAW of DSS and super DSS weldments

Directory of Open Access Journals (Sweden)

Prabhu Paulraj

2016-06-01

Full Text Available This work focuses on the effect of welding parameters on corrosion behavior of welded duplex stainless steel (DSS and super duplex stainless steel (SDSS. The effect of welding parameters, such as heat input, inter-pass temperature, cooling rate, shielding/back purging gas, on corrosion behavior was studied. DSS and SDSS pipes were welded with Gas Tungsten Arc Welding (GTAW process. After welding, the test samples were non-destructively tested to ensure no defects and test samples were prepared for microstructural examinations and ferrite content measurements. The root region had complex microstructure because of the repetitive heating of the zone during different weld layers. It was observed that at low heat input desirable microstructure was formed. The test samples were subjected to corrosion tests, i.e. ASTM G48 test for the determination of pitting corrosion rate, potentiodynamic polarization tests, and potentiostatic tests to verify susceptibility of the alloys to corrosion attack. DSS weldments had CPT in between 23 °C to 27 °C and SDSS weldments had CPT between 37 °C to 41 °C in potentiostatic measurements. The corrosion test results were correlated to the microstructures of the weldments. The pitting resistance of individual phases was studied and the effect of secondary austenite on corrosion attack was also observed.

BOA: Asbestos pipe-insulation removal robot system, Phase 2. Topical report, January--June 1995

Energy Technology Data Exchange (ETDEWEB)

Schempf, H.; Bares, J.E.

1995-06-01

This report explored the regulatory impact and cost-benefit of a robotic thermal asbestos pipe-insulation removal system over the current manual abatement work practice. The authors are currently in the second phase of a two-phase program to develop a robotic asbestos abatement system, comprised of a ground-based support system (including vacuum, fluid delivery, computing/electronics/power, and other subsystems) and several on-pipe removal units, each sized to handle pipes within a given diameter range. The intent of this study was to (i) aid in developing design and operational criteria for the overall system to maximize cost-efficiency, and (ii) to determine the commercial potential of a robotic pipe-insulation abatement system.

Removal of a section of the CMS beam pipe

CERN Document Server

CERN Bulletin

2013-01-01

Over recent weeks, members of the TE-VSC group have been removing seven components of the beam pipe located at the heart of the CMS detector. The delicate operations involved have been performed in several stages as the detector opening work has progressed.   Of the seven components concerned, only the central vacuum pipe will be replaced. The other six will be stored in a special radiation-shielded area on the surface and subsequently reinstalled ready for the resumption of machine operation. The video below, which was filmed on 15 May, shows one of the seven components of the vacuum pipe - the HFCT2, located to the right of the interaction point – being brought up from the CMS cavern to the surface by the transport team at Point 5.

Ti-3Al-2.5V for seawater piping applications

International Nuclear Information System (INIS)

Caplan, I.L.

1984-01-01

Copper-nickel alloys and steel are the materials most commonly used for piping applications in a seawater environment. For situations where reduced weight, incraesed flexibility, and excellent corrosion-erosion resistance are desired, titanium is an extremely attractive alternate material. Commercially pure grades of titanium can be used for seawater piping, but are rather low in strength. However, by taking advantage of the high specific strength possible with alloys of titanium, substantial weight savings can be achieved. Based upon screening studies, Ti-3Al-2.5V was selected for investigation as a candidate alloy for this application. Plate 25.4-mm (1-in.) thick, extruded from Ti-3Al-2.5V billet at a 10:1 reduction ratio, was used for heat treatment and property studies. In addition, double-vee butt weldments of this plate were prepared by the automatic cold-wire gas tungsten arc welding process. The results of mechanical property tests are presented for both Ti-3Al-2.5V plate and weldments. Results to date indicate that the Ti-3Al-2.5V alloy possesses a highly desirable suite of properties that make it a very attractive candidate for piping and machinery applications in the seawater environment

Investigation of surface residual stress profile on martensitic stainless steel weldment with X-ray diffraction

Directory of Open Access Journals (Sweden)

I.I. Ahmed

2018-04-01

Full Text Available The development of residual stresses during fabrication is inevitable and often neglected with dire consequences during the service life of the fabricated components. In this work, the surface residual stress profile following the martensitic stainless steel (MSS pipe welding was investigated with X-ray diffraction technique. The results revealed the presence of residual stresses equilibrated across the weldment zones. Tensile residual stress observed in weld metal was balanced by compressive residual stresses in the parent material on the opposing sides of weld metal. Keywords: Residual stress, Weld, Stainless steel, X-ray, HAZ

Test-system for the control and selection of tests applicable to a weldment and its documentation for assembling the Angra - 2 pipelines

International Nuclear Information System (INIS)

Carvalho Nunez, J.I. de; Spiegelberg, N.; Souza Rosa, M. de; Soares Filho, J.C.T.

1988-01-01

Due to quality assurance characteristics applicable to the construction of a Nuclear Power Plant, the welding inspection for the piping erection becomes a very well controlled and documented activity. By means of informatic support, a system was developed for the control and selection of testes applicable to a weldment according to the suitable specification. As a result, it is obtained: cost reduction during the project phase, expedition of modifications due to isometric revision, better control and follow-up of inspections activities and piping erection, and the guarantee of the correct interpretation for the applicable specification. (author) [pt

Fatigue-crack growth behavior in dissimilar metal weldments

International Nuclear Information System (INIS)

James, L.A.

1977-03-01

The techniques of linear-elastic fracture mechanics were used to characterize fatigue-crack propagation behavior in three dissimilar metal weldments at test temperatures of 800 0 F (427 0 C) and 1000 0 F (538 0 C). The weldments studied included Inconel 718/Type 316, all using Inconel 82 as the filler metal. In general, fatigue-crack growth rates in the weldments were equal to, or less than, those observed in the base metals. Crack deviation from the expected path perpendicular to the loading axis was noted in some cases, and is discussed

Benefits of the S/F cask impact limiter weldment imperfection

International Nuclear Information System (INIS)

Ku, Jeong Hoe; Lee, Ju Chan; Kim, Jong Hun; Park, Seong Won; Park, Hyun Soo

2000-01-01

This paper describes the beneficial effect of weldment imperfection of the cask impact limiter, by applying intermittent-weld, for impact energy absorbing behavior. From the point of view of energy absorbing efficiency of an energy absorber, it is desirable to reduce the crush load resistance and increase the deformation of the energy absorber within certain limit. This paper presents the test results of intermittent-weldment and the analysis results of cask impacts and the discussions of the improvement of impact mitigating effect by the imperfect-weldment. The rupture of imperfect weldment of an impact limiter improves the energy-absorbing efficiency by reducing the crush load amplitude without loss of total energy absorption. The beneficial effect of weldment imperfection should be considered to the cask impact limiter design. (author)

Technique for ultrasonic testing of austenitic steel weldments of NPP components

International Nuclear Information System (INIS)

Lantukh, V.M.; Grebennik, V.S.; Kordinov, E.V.; Kesler, N.A.; Shchedrin, I.F.

1987-01-01

Special literature on ultrasonic testing of weldments of austenitic steel is analysed. Technique for ultrasonic testing of the ring and longitudinal butt welded joints of NPP components without reinforcing bead removal is described. Special converter design and fabrication practice are described. Results of experimental check of the developed testing technology and its application during NNPs' mounting and operation are presented. Results of ultrasonic and X-ray testing are compared

Experimental study on heat pipe heat removal capacity for passive cooling of spent fuel pool

International Nuclear Information System (INIS)

Xiong, Zhenqin; Wang, Minglu; Gu, Hanyang; Ye, Cheng

2015-01-01

Highlights: • A passively cooling SFP heat pipe with an 8.2 m high evaporator was tested. • Heat removed by the heat pipe is in the range of 3.1–16.8 kW. • The heat transfer coefficient of the evaporator is 214–414 W/m 2 /K. • The heat pipe performance is sensitive to the hot water temperature. - Abstract: A loop-type heat pipe system uses natural flow with no electrically driven components. Therefore, such a system was proposed to passively cool spent fuel pools during accidents to improve nuclear power station safety especially for station blackouts such as those in Fukushima. The heat pipe used for a spent fuel pool is large due to the spent fuel pool size. An experimental heat pipe test loop was developed to estimate its heat removal capacity from the spent fuel pool during an accident. The 7.6 m high evaporator is heated by hot water flowing vertically down in an assistant tube with a 207-mm inner diameter. R134a was used as the potential heat pipe working fluid. The liquid R134a level was 3.6 m. The tests were performed for water velocities from 0.7 to 2.1 × 10 −2 m/s with water temperatures from 50 to 90 °C and air velocities from 0.5 m/s to 2.5 m/s. The results indicate significant heat is removed by the heat pipe under conditions that may occur in the spent fuel pool

Evaluation of sensitization and corrosive damages of the weldment for SUS 316 stainless steel

International Nuclear Information System (INIS)

Na, Eui Gyun

2013-01-01

The anodic polarization method was verified to be suitable for evaluating the degree of sensitization for the weldment of stainless steel at the passive region. Heat treated weldment and parent are more sensitized than untreated weldments and parents. Specifically, weldments treated at 730 .deg. C with a 4 h holding time and then cooled in a furnace are the most sensitized. An unstable passive film formed on the surface of the heated-treated weldment because of the Cr-depletion zone at the passive region. The time to failure (TTF) for the parent in synthetic seawater requires a longer amount of time than that in air. However, the TTF for the weldment is shorter than that in air. The heat treated-weldment in a corrosive environment was the most severely damaged among the specimens. For the heat-treated weldment, most acoustic emission (AE) counts were emitted until 4 x 10 5 s, whereas those for the untreated weldment were produced over the elastic-plastic deformation range. Moreover, the number of AE counts per hour for the heat- treated weldments and parents decreased considerably compared with the untreated weldments and parents

An intelligent software approach to ultrasonic flaw classification in weldments

International Nuclear Information System (INIS)

Song, Sung Jin; Kim, Hak Joon; Lee, Hyun

1997-01-01

Ultrasonic pattern recognition is the most effective approach to the problem of discriminating types of flaws in weldments based on ultrasonic flaw signals. In spite of significant progress on this methodology, it has not been widely used in practical ultrasonic inspection of weldments in industry. Hence, for the convenient application of this approach in many practical situations, we develop an intelligent ultrasonic signature classification software which can discriminate types of flaws in weldments using various tools in artificial intelligence such as neural networks. This software shows excellent performances in an experimental problem where flaws in weldments are classified into two categories of cracks and non-cracks.

Removal of Shippingport Station primary system components and piping

International Nuclear Information System (INIS)

LaGuardia, T.S.; Lipsett, S.M.

1987-01-01

The dismantling workscope for the Shippingport Station Decommissioning Project was divided into subtasks to permit the work to be subcontracted to the maximum extent practicable. Major subtasks were identified and described by Activity specifications which could then be grouped into logical work packages to be put out for bid. Two of the largest dismantling work packages, removal of piping and components, were grouped together and designated as Activity Specifications 4 and 5. TLG Services, Inc. and Cleveland Wrecking Company formed a Joint Venture to perform this work during a two-year period at a cost of approximately $7 million. The major portions of this dismantling workscope are described. The primary system components within this workscope consist of the stainless steel reactor coolant piping, check valves, reactor coolant pumps, steam generators, and reactor purification demineralizers and coolers. The work performed, the heavy rigging preparations and procedures, the cutting tools used, component draining/capping techniques to prevent spills, contamination containment, airborne control techniques, and lessons learned during the removal of these primary system components are described. Summaries of crew size and composition, labor hours, duration hours and radiation exposure to workers are provided and discussed briefly. The successful completion of this work is evidence of the engineering, planning, equipment, materials and labor pool available to remove large, radioactively contaminated components safely. This experience will help decommissioning planners to prepare for the removal of reactor components in future decommissioning

Application study of the heat pipe to the passive decay heat removal system of the modular HTR

International Nuclear Information System (INIS)

Ohashi, K.; Okamoto, F.; Hayakawa, H.; Hayashi, T.

2001-01-01

To investigate the applicability of the heat pipe to the decay hat removal (DHR) system of the modular HTRs, preliminary study of the Heat Pipe DHR System was performed. The results show that the Heat Pipe DHR System is applicable to the modular HTRs and its heat removal capability is sufficient. Especially by applying the variable conductance heat pipe, the possibility of a fully passive DHR system with lower heat loss during normal operation is suggested. The experiments to obtain the fundamental characteristics data of the variable conductance heat pipe were carried out. The experimental results show very clear features of self-control characteristics. The experimental results and the experimental analysis results are also shown. (author)

Shippingport Station Decommissioning Project: Removal of piping and equipment and removal of primary system components

International Nuclear Information System (INIS)

1989-01-01

This report is a technical synopsis of the removal of contaminated and non-contaminated piping and equipment from the Shippingport Station Decommissioning Project (SSDP). The information is provided as a part of the Technology Transfer Program to document dismantling activities in support of reactor decommissioning. 5 refs., 29 figs., 4 tabs

Experiments and calculations to leak openings and leak rates on typical piping components and systems

International Nuclear Information System (INIS)

Hoefler, A.; Grebner, H.

1992-01-01

Calculations of leak opening and leak rate for through cracks in piping components have been performed. The analyses are pre- or mostly post-calculations to experiments performed at the HDR facility under PWR operating conditions. Piping components under consideration are small diameter straight pipes with circumferential cracks, pipe bends with longitudinal or circumferential cracks and pipe branches with weldment cracks. The component are loaded by internal pressure and opening as well as closing bending moment. The finite element method and two-phase flow leak rate programs are used for the calculations. Results of the analyses are presented as J-integral values, crack opening displacements and areas and leak rates as well as comparisons to the experimental results. 6 refs., 16 figs., 2 tabs

Analysis of Defective Pipings in Nuclear Power Plants and Applications of Guided Ultrasonic Wave Techniques

International Nuclear Information System (INIS)

Koo, Dae Seo; Cheong, Yong Moo; Jung, Hyun Kyu; Park, Chi Seung; Park, Jae Suck; Choi, H. R.; Jung, S. S.

2006-07-01

In order to apply the guided ultrasonic techniques to the pipes in nuclear power plants, the cases of defective pipes of nuclear power plants, were investigated. It was confirmed that geometric factors of pipes, such as location, shape, and allowable space were impertinent for the application of guided ultrasonic techniques to pipes of nuclear power plants. The quality of pipes, supports, signals analysis of weldment/defects, acquisition of accurate defects signals also make difficult to apply the guided ultrasonic techniques to pipes of nuclear power plants. Thus, a piping mock-up representing the pipes in the nuclear power plants were designed and fabricated. The artificial flaws will be fabricated on the piping mock-up. The signals of guided ultrasonic waves from the artificial flaws will be analyzed. The guided ultrasonic techniques will be applied to the inspection of pipes of nuclear power plants according to the basis of signals analysis of artificial flaws in the piping mock-up

Elevated temperature weldment behavior as related to nuclear design criteria

International Nuclear Information System (INIS)

King, R.T.; Canonico, D.A.; Brinkman, C.R.

1975-01-01

Factors affecting the physical and mechanical properties of weldments are reviewed. Data are presented that show wide variability in the properties of weld metal and heat-affected zones both within a given weldment and from weldment to weldment. The weld metal or heat-affected zone may be stronger or weaker, and more or less ductile than the base metal joined. This implies that current design rules, which are presumed to have well-known safety factors based on the properties of base metals, may have other actual safety factors in welded construction, due to the differences between weld metal and base metal properties. Suggestions for obtaining further data that can subsequently be used to improve confidence in design rules or to change design rules for nuclear application are presented

Effect of welding parameters on mechanical properties of GTAW of UNS S31803 and UNS S32750 weldments

Directory of Open Access Journals (Sweden)

Paulraj Prabhu

2015-01-01

Full Text Available Duplex Stainless Steel (DSS and Super Duplex Stainless Steel (SDSS pipes were welded by Gas Tungsten Arc Welding (GTAW process. The effect of welding parameters such as heat input, cooling rate, shielding/purging gas composition and interpass temperature on tensile strength, hardness and impact toughness were studied. The microstructure analysis revealed presence of intermetallic phases at root region of the weldments. All mechanical properties were improved at lower heat input and high cooling rate due to grain refinement and balanced microstructure [ferrite and austenite]. All weldments exhibited higher strength than base materials. Weld root region was harder than centre and cap region. SDSS is more susceptible to sigma phase formation due to higher alloying elements and weld thermal cycles, which lead to considerable loss of toughness. Higher nitrogen contents in shielding and purging gas resulted strengthening of austenite phase and restriction of dislocations, which ultimately improved mechanical properties. Higher interpass temperature caused reduction in strength and toughness because of grain coarsening and secondary phase precipitation.

Fatigue test results of straight pipe with flaws in inner surface

International Nuclear Information System (INIS)

Shibata, Katsuyuki; Oba, Toshihiro; Kawamura, Takaichi; Yokoyama, Norio; Miyazono, Shohachiro

1981-01-01

Fatigue and fracture tests of piping models with flaws in the inner surface were carried out to investigate the fatigue crack growth, coalescence of multiple cracks and fracture behavior. Two straight test pipes with and without weldment in the test section of SUS304L stainless steel were tested under almost the same test conditions. Three artificial defects were machined in the inner surface of the test section of the test pipes. The fatigue test were performed untill the cracks coalesced and grew through the thickness. Subsequently, a static load was imposed on test pipe which contained a large crack in the test section. The test results show that the fatigue crack growth is slower than that predicted by the method specified in the Section XI of ASME Boiler and Pressure Vessel Code, and that the test pipes can endure more than the static load of 3Sm without an unstable fracture. (author)

BOA: Asbestos pipe-insulation removal robot system. Phase I. Topical report, November 1993--December 1994

International Nuclear Information System (INIS)

Schempf, H.; Bares, J.E.

1995-01-01

Based on several key design criteria and site visits, we developed a Robot design and built a system which automatically strips the lagging and insulation from the pipes, and encapsulates them under complete vacuum operation. The system can operate on straight runs of piping in horizontal or vertical orientations. Currently we are limited to four-inch diameter piping without obstacles as well as a somewhat laborious emplacement and removal procedure. Experimental results indicated that the current robotic abatement process is sound yet needs to be further expanded and modified. One of the main discoveries was that a longitudinal cut to fully allow the paddles to dig in and compress the insulation off the pipe is essential. Furthermore, a different cutting method might be explored to alleviate the need for a deeper cut and to enable a combination of certain functions such as compression and cutting. Unfortunately due to a damaged mechanism caused by extensive testing, we were unable to perform vertical piping abatement experiments, but foresee no trouble in implementing them in the next proposed Phase. Other encouraging results have BOA removing asbestos at a rate of 4-5 ft./h compared to 3 ft./h for manual removal of asbestos with a 3-person crew. However, we feel confident that we can double the asbestos removal rate by improving cutting speed, and increasing the length of the BOA robot. The containment and vacuum system on BOA is able to achieve the regulatory requirement for airborne fiber emissions of 0.01 fibers/ccm/8-hr. shift. Currently, BOA weighs about 117 pounds which is more than a human is permitted to lift overhead under OSHA requirements (i.e., 25 pounds). We are considering designing the robot into two components (i.e., locomotor section and cutter/removal section) to aid human installation as well as incorporating composite materials. A more detailed list of all the technical modifications is given in this topical report

BOA: Asbestos pipe-insulation removal robot system. Phase I. Topical report, November 1993--December 1994

Energy Technology Data Exchange (ETDEWEB)

Schempf, H.; Bares, J.E.

1995-01-01

Based on several key design criteria and site visits, we developed a Robot design and built a system which automatically strips the lagging and insulation from the pipes, and encapsulates them under complete vacuum operation. The system can operate on straight runs of piping in horizontal or vertical orientations. Currently we are limited to four-inch diameter piping without obstacles as well as a somewhat laborious emplacement and removal procedure. Experimental results indicated that the current robotic abatement process is sound yet needs to be further expanded and modified. One of the main discoveries was that a longitudinal cut to fully allow the paddles to dig in and compress the insulation off the pipe is essential. Furthermore, a different cutting method might be explored to alleviate the need for a deeper cut and to enable a combination of certain functions such as compression and cutting. Unfortunately due to a damaged mechanism caused by extensive testing, we were unable to perform vertical piping abatement experiments, but foresee no trouble in implementing them in the next proposed Phase. Other encouraging results have BOA removing asbestos at a rate of 4-5 ft./h compared to 3 ft./h for manual removal of asbestos with a 3-person crew. However, we feel confident that we can double the asbestos removal rate by improving cutting speed, and increasing the length of the BOA robot. The containment and vacuum system on BOA is able to achieve the regulatory requirement for airborne fiber emissions of 0.01 fibers/ccm/8-hr. shift. Currently, BOA weighs about 117 pounds which is more than a human is permitted to lift overhead under OSHA requirements (i.e., 25 pounds). We are considering designing the robot into two components (i.e., locomotor section and cutter/removal section) to aid human installation as well as incorporating composite materials. A more detailed list of all the technical modifications is given in this topical report.

Residual stress measurements in a ferritic steel/In625 superalloy dissimilar metal weldment using neutron diffraction and deep-hole drilling

International Nuclear Information System (INIS)

Skouras, A.; Paradowska, A.; Peel, M.J.; Flewitt, P.E.J.; Pavier, M.J.

2013-01-01

This paper reports the use of non-invasive and semi-invasive techniques to measure the residual stresses in a large dissimilar weldment. This took the form of a butt weld between two sections of a P92 steel pipe, joined using an In625 welding consumable. Residual stress measurements have been carried out on the 30 mm thick welded pipe using the deep-hole drilling technique to characterise the through wall section residual stress distribution for the weld metal, HAZ and parent material. In addition, neutron diffraction measurements have been carried out within the weld zone. Diffraction patterns presented a high intensity and sharp peaks for the base P92 steel material. However measurements in the weld superalloy material were proven problematic as very weak diffraction patterns were observed. A thorough examination of the weld material suggested that the likely cause of this phenomenon was texture in the weld material created during the solidification phase of the welding procedure. This paper discusses the challenges in the execution and interpretation of the neutron diffraction results and demonstrates that realistic measurements of residual stresses can be achieved, in complex dissimilar metal weldments. Highlights: ► One of the few papers to measure residual stresses on dissimilar metal welds. ► Paper managed to provide realistic measurements of residual stresses using the DHD and ND technique. ► Results of this study have demonstrated the effect of texture during the ND measurements.

Effect of preemptive weld overlay on residual stress of repaired weldment in surge nozzle

Energy Technology Data Exchange (ETDEWEB)

Oh, Chang Young; Song, Tae Kwang; Bae, Hong Yeol; Chun, Yun Bae; Kim, Yun Jae [Korea Univ., Seoul (Korea, Republic of); Lee, Kyoung Soo; Park, Chi Yong [Korea Electric Power Research Institute, Daejeon (Korea, Republic of)

2008-07-01

In the welding process, weldments usually include repair weld during the manufacturing process. Repair welds is supposed to cause strong tensile residual stress. Moreover weldments, usually made by Alloy 82/182, is susceptible to PWSCC. Therefore, mitigation of welding residual stress in weldments is important for reliable operating. PWOL is one of the methods for mitigation and verified for over twenty years. In this paper, residual stress distribution of repaired weldments and the effect of PWOL on mitigation is examined for surge nozzle.

Development of an Intelligent Ultrasonic Signature Classification Software for Discrimination of Flaws in Weldments

International Nuclear Information System (INIS)

Kim, H. J.; Song, S. J.; Jeong, H. D.

1997-01-01

Ultrasonic pattern recognition is the most effective approach to the problem of discriminating types of flaws in weldments based on ultrasonic flaw signals. In spite of significant progress in the research on this methodology, it has not been widely used in many practical ultrasonic inspections of weldments in industry. Hence, for the convenient application of this approach in many practical situations, we develop an intelligent ultrasonic signature classification software which can discriminate types of flaws in weldments based on their ultrasonic signals using various tools in artificial intelligence such as neural networks. This software shows the excellent performance in an experimental problem where flaws in weldments are classified into two categories of cracks and non-cracks. This performance demonstrates the high possibility of this software as a practical tool for ultrasonic flaw classification in weldments

A study of fatigue life prediction for automotive spot weldment using local strain approach

International Nuclear Information System (INIS)

Lee, Song In; Yu, Hyo Sun; Na, Sung Hun; Na, Eui Gyun

2000-01-01

The fatigue crack initiation life is studied on automotive spot weldment made from cold rolled carbon steel(SPC) sheet by using DCPDM and local strain approach. It can be found that the fatigue crack initiation behavior in spot weldment can be definitely detected by DCPDM system. The local stresses and strains are estimated by elastic-plastic FEM analysis and the alternative approximate method based on Neuber's rule were applied to predict the fatigue life of spot weldment. A satisfactory correlation between the predicted life and experimental life can be found in spot weldment within a factor of 4

Economic Analysis of Installing Fixed and Removable Insulation for Pipe Wall Thinning Management

Energy Technology Data Exchange (ETDEWEB)

Hwang, Kyeongmo; Yun, Hun [KEPCO E and C, Gimcheon (Korea, Republic of)

2016-12-15

To perform ultrasonic testing (UT) thickness measurement of the secondary side piping installed in nuclear power plants, the insulation for preventing heat loss should be removed. The type of insulation can be divided into fixed and removable insulation. Fixed and removable insulation have their own strengths and weaknesses. Removable insulation has been installed in the components susceptible to wall thinning caused by FAC and erosion from Shin-Kori unit 1, which commenced its commercial operation in 2011. In this paper, the number of repeated inspections of components and the number of replacements of fixed insulation were estimated and a more economical way was identified based on the manufacturing and installation costs for fixed and removable insulation.

A strategy for accommodating residual stresses in the assessment of repair weldments based upon measurement of near surface stresses

International Nuclear Information System (INIS)

Mcdonald, E.J.; Hallam, K.R.; Flewitt, P.E.J.

2005-01-01

On many occasions repairs are undertaken to ferritic steel weldments on plant either during construction or to remove service induced defects. These repaired weldments are subsequently put into service with or without a post-weld heat treatment. In either case, but particularly for the latter, there is a need to accommodate the associated residual stresses in structural integrity assessments such as those based upon the R6 failure avoidance procedure. Although in some circumstances the residual macro-stresses developed within weldments of components and structures can be calculated this is not so readily achieved in the case of residual stresses introduced by repair welds. There is a range of physical and mechanical techniques available to undertake the measurement of macro-residual stresses. Of these X-ray diffraction has the advantage that it is essentially non-destructive and offers the potential for evaluating stresses, which exist in the near surface layer. Although for many structural integrity assessments both the magnitude and distribution of residual stresses have to be accommodated it is not practical to make destructive measurements on weld repaired components and structures to establish the through section distribution of stresses. An approach is to derive a description of the appropriate macro-stresses by a combination of measurement and calculation on trial ferritic steel repair weldments. Surface measurements on the plant can then be made to establish the relationship between the repaired component or structure and the trial weld and thereby improve confidence in predicted stresses and their distribution from the near-surface measured values. Hence X-ray diffraction measurements at the near-surface of the plant weldment can be used to underwrite the quality of the repair by confirming the magnitude and distribution of residual stresses used for the integrity assessment to demonstrate continued safe operation

Impact of the amount of working fluid in loop heat pipe to remove waste heat from electronic component

Directory of Open Access Journals (Sweden)

Smitka Martin

2014-03-01

Full Text Available One of the options on how to remove waste heat from electronic components is using loop heat pipe. The loop heat pipe (LHP is a two-phase device with high effective thermal conductivity that utilizes change phase to transport heat. It was invented in Russia in the early 1980’s. The main parts of LHP are an evaporator, a condenser, a compensation chamber and a vapor and liquid lines. Only the evaporator and part of the compensation chamber are equipped with a wick structure. Inside loop heat pipe is working fluid. As a working fluid can be used distilled water, acetone, ammonia, methanol etc. Amount of filling is important for the operation and performance of LHP. This work deals with the design of loop heat pipe and impact of filling ratio of working fluid to remove waste heat from insulated gate bipolar transistor (IGBT.

Numerical Fracture Analysis of Cryogenically Treated Alloy Steel Weldments

International Nuclear Information System (INIS)

Rasool Mohideen, S; Thamizhmanii, S; Muhammed Abdul Fatah, M.M; Saidin, W. Najmuddin W.

2016-01-01

Cryogenic treatment is being used commercially in the industries in the last two decades for improving the life of many engineering component such as bearings and cutting tools. Though their influence in improving the wear resistance of tool materials is well established, the effect of treatment on weldments is not much investigated. In the present work, a two dimensional finite element analysis was carried out on the compact tension specimen model for simulating the treatment process and to study the fracture behaviour. The weldments were modelled by thermo- mechanical coupled field analysis for simulating he temperature distribution in the model during weld pool cooling and introducing thermal stresses due to uneven contraction and cooling. The model was subjected to cryogenic treatment by adopting radiation effect. The fracture analysis was carried out using Rice's J- Integral approach. The analysis produced a similar outcome of experimental results i.e. Increase in the fracture toughness of the specimen after cryogenic treatment in the heat affected zone of weldment. (paper)

Behavior study on Na heat pipe in passive heat removal system of new concept molten salt reactor

International Nuclear Information System (INIS)

Wang Chenglong; Tian Wenxi; Su Guanghui; Zhang Dalin; Wu Yingwei; Qiu Suizheng

2013-01-01

The high temperature Na heat pipe is an effective device for transporting heat, which is characterized by remarkable advantages in conductivity, isothermally and passively working. The application of Na heat pipe on passive heat removal system of new concept molten salt reactor (MSR) is significant. The transient performance of high temperature Na heat pipe was simulated by numerical method under the MSR accident. The model of the Na heat pipe was composed of three conjugate heat transfer zones, i.e. the vapor, wick and wall. Based on finite element method, the governing equations were solved by making use of FORTRAN to acquire the profiles of the temperature, velocity and pressure for the heat pipe transient operation. The results show that the high temperature Na heat pipe has a good performance on operating characteristics and high heat transfer efficiency from the frozen state. (authors)

Effects of titanium and zirconium on iron aluminide weldments

Energy Technology Data Exchange (ETDEWEB)

Mulac, B.L.; Edwards, G.R. [Colorado School of Mines, Golden, CO (United States). Center for Welding, Joining, and Coatings Research; Burt, R.P. [Alumax Technical Center, Golden, CO (United States); David, S.A. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.

1997-12-01

When gas-tungsten arc welded, iron aluminides form a coarse fusion zone microstructure which is susceptible to hydrogen embrittlement. Titanium inoculation effectively refined the fusion zone microstructure in iron aluminide weldments, but the inoculated weldments had a reduced fracture strength despite the presence of a finer microstructure. The weldments fractured by transgranular cleavage which nucleated at cracked second phase particles. With titanium inoculation, second phase particles in the fusion zone changed shape and also became more concentrated at the grain boundaries, which increased the particle spacing in the fusion zone. The observed decrease in fracture strength with titanium inoculation was attributed to increased spacing of second phase particles in the fusion zone. Current research has focused on the weldability of zirconium- and carbon-alloyed iron aluminides. Preliminary work performed at Oak Ridge National Laboratory has shown that zirconium and carbon additions affect the weldability of the alloy as well as the mechanical properties and fracture behavior of the weldments. A sigmajig hot cracking test apparatus has been constructed and tested at Colorado School of Mines. Preliminary characterization of hot cracking of three zirconium- and carbon-alloyed iron aluminides, each containing a different total concentration of zirconium at a constant zirconium/carbon ratio of ten, is in progress. Future testing will include low zirconium alloys at zirconium/carbon ratios of five and one, as well as high zirconium alloys (1.5 to 2.0 atomic percent) at zirconium/carbon ratios of ten to forty.

Hot deformation behavior and hot working characteristic of Nickel-base electron beam weldments

International Nuclear Information System (INIS)

Ning, Yongquan; Yao, Zekun; Guo, Hongzhen; Fu, M.W.

2014-01-01

Highlights: • The Hot deformation behavior of electron beam (EB) Nickel-base weldments was investigated. • The constitutive equation represented by temperature, strain rate and true strain was developed. • Processing map approach was adopted to optimize the hot forging process of EB weldments. • True strain has a great effect on the efficiency of power dissipation (η). -- Abstract: The electron beam welding (EBW) of Nickel-base superalloys was conducted, and the cylindrical compression specimens were machined from the central part of the electron beam (EB) weldments. The hot deformation behavior of EB weldments was investigated at the temperature of 960–1140 °C and the strain rate of 0.001–1.0 s −1 . The apparent activation energy of deformation was calculated to be 400 kJ/mol, and the constitutive equation that describes the flow stress as a function of strain rate and deformation temperature was proposed for modeling of the hot deformation process of EB weldments. The processing map approach was adopted to investigate the deformation mechanisms during the hot plastic deformation and to optimize the processing parameters of EB weldments. It is found that the true strain has a significant effect on the efficiency of power dissipation (η). The η value in the safe processing domain (1140 °C, 1.0 s −1 ) increases from 0.32 to 0.55. In the unsafe processing domain (1080 °C, 0.001 s −1 ), however, the η value greatly decreases with the increase of strain. When the strain is 0.40, the efficiency of power dissipation becomes negative. The flow instability is predicted to occur since the instability parameter ξ(ε) becomes negative. The hot deformation of EB weldments can be carried out safely in the domain with the strain rate range of 0.1–1.0 s −1 and the temperature range of 960–1140 °C. When the height reduction is about 50%, the optimum processing condition is (T opi : 1140 °C, ε opi : 1.0 s −1 ) with the peak efficiency of 0

Hot deformation behavior and hot working characteristic of Nickel-base electron beam weldments

Energy Technology Data Exchange (ETDEWEB)

Ning, Yongquan, E-mail: ningke521@163.com [School of Materials Science and Engineering, Northwestern Polytechnical University, Xi’an 710072 (China); Yao, Zekun; Guo, Hongzhen [School of Materials Science and Engineering, Northwestern Polytechnical University, Xi’an 710072 (China); Fu, M.W. [Department of Mechanical Engineering, The Hong Kong Polytechnic University, Hung Hom, Kowloon, Hong Kong (China)

2014-01-25

Highlights: • The Hot deformation behavior of electron beam (EB) Nickel-base weldments was investigated. • The constitutive equation represented by temperature, strain rate and true strain was developed. • Processing map approach was adopted to optimize the hot forging process of EB weldments. • True strain has a great effect on the efficiency of power dissipation (η). -- Abstract: The electron beam welding (EBW) of Nickel-base superalloys was conducted, and the cylindrical compression specimens were machined from the central part of the electron beam (EB) weldments. The hot deformation behavior of EB weldments was investigated at the temperature of 960–1140 °C and the strain rate of 0.001–1.0 s{sup −1}. The apparent activation energy of deformation was calculated to be 400 kJ/mol, and the constitutive equation that describes the flow stress as a function of strain rate and deformation temperature was proposed for modeling of the hot deformation process of EB weldments. The processing map approach was adopted to investigate the deformation mechanisms during the hot plastic deformation and to optimize the processing parameters of EB weldments. It is found that the true strain has a significant effect on the efficiency of power dissipation (η). The η value in the safe processing domain (1140 °C, 1.0 s{sup −1}) increases from 0.32 to 0.55. In the unsafe processing domain (1080 °C, 0.001 s{sup −1}), however, the η value greatly decreases with the increase of strain. When the strain is 0.40, the efficiency of power dissipation becomes negative. The flow instability is predicted to occur since the instability parameter ξ(ε) becomes negative. The hot deformation of EB weldments can be carried out safely in the domain with the strain rate range of 0.1–1.0 s{sup −1} and the temperature range of 960–1140 °C. When the height reduction is about 50%, the optimum processing condition is (T{sub opi}: 1140 °C, ε{sub opi}: 1.0 s{sup −1}) with

FINAL DESIGN REVIEW REPORT Subcritical Experiments Gen 2, 3-ft Confinement Vessel Weldment

Energy Technology Data Exchange (ETDEWEB)

Romero, Christopher [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

2017-09-28

A Final Design Review (FDR) of the Subcritical Experiments (SCE) Gen 2, 3-ft. Confinement Vessel Weldment was held at Los Alamos National Laboratory (LANL) on September 14, 2017. The review was a focused review on changes only to the confinement vessel weldment (versus a system design review). The changes resulted from lessons-learned in fabricating and inspecting the current set of confinement vessels used for the SCE Program. The baseline 3-ft. confinement vessel weldment design has successfully been used (to date) for three (3) high explosive (HE) over-tests, two (2) fragment tests, and five (5) integral HE experiments. The design team applied lessons learned from fabrication and inspection of these vessel weldments to enhance fit-up, weldability, inspection, and fitness for service evaluations. The review team consisted of five (5) independent subject matter experts with engineering design, analysis, testing, fabrication, and inspection experience. The

Studies on the weldability, microstructure and mechanical properties of activated flux TIG weldments of Inconel 718

International Nuclear Information System (INIS)

Ramkumar, K. Devendranath; Kumar, B. Monoj; Krishnan, M. Gokul; Dev, Sidarth; Bhalodi, Aman Jayesh; Arivazhagan, N.; Narayanan, S.

2015-01-01

This research article addresses the joining of 5 mm thick plates of Inconel 718 by activated flux tungsten inert gas (A-TIG) welding process using SiO 2 and TiO 2 fluxes. Microstructure studies inferred the presence of Nb rich eutectics and/or laves phase in the fusion zone of the A-TIG weldments. Tensile studies corroborated that the ultimate tensile strength of TiO 2 flux assisted weldments (885 MPa) was better compared to SiO 2 flux assisted weldments (815 MPa) and the failure was observed in the parent metal for both the cases. Impact test results portrayed that both the weldments were inferior in toughness as compared to the parent metal, which was due to the presence of oxide inclusions. Also, the study investigated the structure–property relationships of the A-TIG weldments of Inconel 718

Studies on the weldability, microstructure and mechanical properties of activated flux TIG weldments of Inconel 718

Energy Technology Data Exchange (ETDEWEB)

Ramkumar, K. Devendranath, E-mail: ramdevendranath@gmail.com; Kumar, B. Monoj; Krishnan, M. Gokul; Dev, Sidarth; Bhalodi, Aman Jayesh; Arivazhagan, N.; Narayanan, S.

2015-07-15

This research article addresses the joining of 5 mm thick plates of Inconel 718 by activated flux tungsten inert gas (A-TIG) welding process using SiO{sub 2} and TiO{sub 2} fluxes. Microstructure studies inferred the presence of Nb rich eutectics and/or laves phase in the fusion zone of the A-TIG weldments. Tensile studies corroborated that the ultimate tensile strength of TiO{sub 2} flux assisted weldments (885 MPa) was better compared to SiO{sub 2} flux assisted weldments (815 MPa) and the failure was observed in the parent metal for both the cases. Impact test results portrayed that both the weldments were inferior in toughness as compared to the parent metal, which was due to the presence of oxide inclusions. Also, the study investigated the structure–property relationships of the A-TIG weldments of Inconel 718.

Experience with simplified inelastic analysis of piping designed for elevated temperature service

International Nuclear Information System (INIS)

Severud, L.K.

1980-03-01

Screening rules and preliminary design of FFTF piping were developed in 1974 based on expected behavior and engineering judgment, approximate calculations, and a few detailed inelastic analyses of pipelines. This paper provides findings from six additional detailed inelastic analyses with correlations to the simplified analysis screening rules. In addition, simplified analysis methods for treating weldment local stresses and strains as well as fabrication induced flaws are described. Based on the FFTF experience, recommendations for future Code and technology work to reduce design analysis costs are identified

The thermal performance of a loop-type heat pipe for passively removing residual heat from spent fuel pool

Energy Technology Data Exchange (ETDEWEB)

Xiong, Zhenqin [School of Nuclear Science and Engineering, Shanghai Jiao Tong University, No. 800 Dongchuan Road, Shanghai 200240 (China); Gu, Hanyang, E-mail: guhanyang@stu.edu.cn [School of Nuclear Science and Engineering, Shanghai Jiao Tong University, No. 800 Dongchuan Road, Shanghai 200240 (China); Wang, Minglu [School of Nuclear Science and Engineering, Shanghai Jiao Tong University, No. 800 Dongchuan Road, Shanghai 200240 (China); Cheng, Ye [Shanghai Nuclear Engineering Research and Design Institute, Shanghai 200233 (China)

2014-12-15

Highlights: • Feasibility of applying loop-type heat pipes for SFP is studied. • The heat transfer rate of the heat pipes was tested. • The heat transfer coefficient was between 200 and 490 W/m{sup 2}/s. • The effect of the water temperature is dominant. • Three kinds of the filling ratio 27%, 21% and 14% are compared. - Abstract: Heat pipe is an efficient heat transfer device without electrically driven parts. Therefore large-scale loop type heat pipe systems have potential uses for passively removing heat from spent fuel pools and reactor cores under the accidental conditions to improve the safety of the nuclear power station. However, temperature difference between the hot water in the spent fuel pool and the ambient air which is the heat sink is small, in the range of 20–60 °C. To understand and predict the heat removal capacity of such a large scale loop type heat pipe in the situation similar to the accidental condition of the spent fuel pool (SFP) for the design purpose, a loop-type heat pipe with a very high and large evaporator has been fabricated and was tested using ammonia as the working fluid. The evaporator with inner diameter of 65 mm and length of 7.6 m is immersed in a hot water tube which simulate the spent fuel pool. The condenser of the loop-type heat pipe is cooled by the air. The tests were performed with the velocity of the hot water in the tube in the range of 0.7–2.1 × 10{sup −2} m/s, the hot water inlet temperature between 50 and 90 °C and the air velocity ranging from 0.5 m/s to 2.5 m/s. Three kinds of the ammonia volumetric filling ratio in the heat pipe were tested, i.e. 27%, 21% and 14%. It is found that the heat transfer rate was in the range of 1.5–14.9 kW, and the heat transfer coefficient of evaporator was between 200 and 490 W/m{sup 2}/s. It is feasible to use the large scale loop type heat pipe to passively remove the residual heat from SFP. Furthermore, the effect of air velocity, air temperature, water flow

The thermal performance of a loop-type heat pipe for passively removing residual heat from spent fuel pool

International Nuclear Information System (INIS)

Xiong, Zhenqin; Gu, Hanyang; Wang, Minglu; Cheng, Ye

2014-01-01

Highlights: • Feasibility of applying loop-type heat pipes for SFP is studied. • The heat transfer rate of the heat pipes was tested. • The heat transfer coefficient was between 200 and 490 W/m 2 /s. • The effect of the water temperature is dominant. • Three kinds of the filling ratio 27%, 21% and 14% are compared. - Abstract: Heat pipe is an efficient heat transfer device without electrically driven parts. Therefore large-scale loop type heat pipe systems have potential uses for passively removing heat from spent fuel pools and reactor cores under the accidental conditions to improve the safety of the nuclear power station. However, temperature difference between the hot water in the spent fuel pool and the ambient air which is the heat sink is small, in the range of 20–60 °C. To understand and predict the heat removal capacity of such a large scale loop type heat pipe in the situation similar to the accidental condition of the spent fuel pool (SFP) for the design purpose, a loop-type heat pipe with a very high and large evaporator has been fabricated and was tested using ammonia as the working fluid. The evaporator with inner diameter of 65 mm and length of 7.6 m is immersed in a hot water tube which simulate the spent fuel pool. The condenser of the loop-type heat pipe is cooled by the air. The tests were performed with the velocity of the hot water in the tube in the range of 0.7–2.1 × 10 −2 m/s, the hot water inlet temperature between 50 and 90 °C and the air velocity ranging from 0.5 m/s to 2.5 m/s. Three kinds of the ammonia volumetric filling ratio in the heat pipe were tested, i.e. 27%, 21% and 14%. It is found that the heat transfer rate was in the range of 1.5–14.9 kW, and the heat transfer coefficient of evaporator was between 200 and 490 W/m 2 /s. It is feasible to use the large scale loop type heat pipe to passively remove the residual heat from SFP. Furthermore, the effect of air velocity, air temperature, water flow rate and

The Analysis of the Field Application Methodology of Electromagnetic Ultrasonic Testing for Piping in Nuclear Power Plant

Energy Technology Data Exchange (ETDEWEB)

Park, Chi Seung; Joo, Keum Jong; Choi, Jung Kweun; Um, Byung Kook; Park, Jea Suk [Korea Advanced Ispection Technology Co., Daejeon (Korea, Republic of)

2008-08-15

Nuclear plant piping is classified as the safety class and non-safety class piping in usual. Safety class piping has been examined in accordance with ASME Section XI and V during PSI/ISI using RT, UT, PT, ECT, etc and evaluated periodically for integrity. But failures in piping had reported at non-welded parts and non-safety class pipings as well as the safety class pipings. The existing NDT methods are suitable for the specific parts for instance weldments to inspect but difficult to examine all parts (total coverage) of pipe line and very expensive in cost and consume the time. And also inspection using those methods is difficult and limited for the parts which are complex configuration, embedded under ground and installed at high radiation area in nuclear power plants. In order to inspect all parts of long range piping systems and reduce the inspection time and cost, the electromagnetic ultrasonic inspection technology is suitable and effective. The electromagnetic ultrasonic method can cover more than 50 m apart from sensor at one time without moving the sensor and examined the parts which are in difficulties for accessibility, for example, high radiation area, insulated components and embedded under ground.

An Investigation of the Mechanical Properties of a Weldment of 7% Nickel Alloy Steels

Directory of Open Access Journals (Sweden)

Jeong Yeol Park

2016-11-01

Full Text Available During the last decade, the demand for natural gas has steadily increased for the prevention of environmental pollution. For this reason, many liquefied natural gas (LNG carriers have been manufactured. Since one of the most important issues in the design of LNG carriers is to guarantee structural safety, the use of low-temperature materials is increasing. Among commonly employed low-temperature materials, nickel steel has many benefits such as good strength and outstanding corrosion resistance. Accordingly, nickel steels are one of the most commonly used low-temperature steels for LNG storage tanks. However, the study of fracture toughness with various welding consumables of 7% nickel alloy steel is insufficient for ensuring the structural safety of LNG storage tanks. Therefore, the aim of this study was to evaluate fracture toughness of several different weldments for 7% nickel alloy steels. The weldment of 7% nickel alloy steel was fabricated by tungsten inert gas (TIG, flux cored arc welding (FCAW, and gas metal arc welding (GMAW. In order to assess the material performance of the weldments at low temperature, fracture toughness such as crack tip opening displacement (CTOD and the absorbed impact energy of weldments were compared with those of 9% nickel steel weldments.

Critical stresses in pintle, weldment and top head of nuclear waste container

International Nuclear Information System (INIS)

Ladkany, S.G.; Kniss, B.R.

1992-01-01

Critical stresses in the pintle, the weldment, and the top heads (flat and curved), of a high level nuclear waste container are evaluated under an annular loading. This loading is three times larger than the expected normal operating load. Results show that the shape and the thickness of the pintle and the top head, along with the thickness of the weldment, substantially affect the magnitude of the critical stresses and distortions in the various components (i.e. pintle, shell, and heads) when they are supporting a load. Stiffer top heads and pintles and larger weldment sizes reduce the critical stresses in all welded joints. Various shapes of curved top heads were investigated. In this paper an ASME flanged and dished top head, which has the same thickness as the canister, is analyzed

The effect of cathodic protection on the behaviour of API-5LX 65 line-pipe weldments

International Nuclear Information System (INIS)

Saenz de Santamaria, M.; Procter, R.P.

1987-01-01

The results of studies of the loss of ductility shown by X65 linepipe steel weldments during slow strain rate testing in 3.5% NaCl solution, under conditions of cathodic protection/overprotection are reported. Two types of specimens have been used; the first type was extracted longitudinally from along the weld seam while the second type was taken perpendicular to the weld and contained in its gauge length, weld metal, heat affected zone and parent metal. The weld metal shows hardness values higher than those of the parent plate and the heat affected zone. Therefore, it could be expected to be more susceptible to hydrogen embrittlement under cathodic protection and overprotection conditions. However, in the second type of specimens, fracture actually takes place through the parent plate, or at lack of fusion flaws. This behaviour is related to the fact that the net sections stresses in the specimen are plastic in the parent plate but elastic in the weld metal and heat affected zone. (author)

Effect of heat treatment upon the fatigue-crack growth behavior of Alloy 718 weldments

International Nuclear Information System (INIS)

James, L.A.; Mills, W.J.

1981-05-01

Gas-tungsten-arc weldments in Alloy 718 were studied in fatigue-crack growth test conducted at five temperatures over the range 24--649 degree C. In general, crack growth rates increased with increasing temperature, and weldments given the ''conventional'' post-weld heat-treatment generally exhibited crack growth rates that were higher than for weldments given the ''modified'' (INEL) heat-treatment. Limited testing in the as-welded condition revealed crack growth rates significantly lower than observed for the heat-treated cases, and this was attributed to residual stresses. Three different heats of filler wire were utilized, and no heat-to-heat variations were noted. 23 refs., 9 figs., 6 tabs

Low Cycle Fatigue Behavior of Alloy617 Weldment at 850°C

Energy Technology Data Exchange (ETDEWEB)

Hwang, Jeong Jun; Kim, Seon Jin [Pukyong Nat’l Univ., Busan (Korea, Republic of); Kim, Woo Gon; Kim, Eung-Seon [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2017-03-15

Alloy 617 is one of the primary candidate materials to be used in a very high temperature reactor (VHTR) system as an intermediate heat exchanger (IHX). To investigate the low cycle fatigue behavior of Alloy 617 weldments at a high temperature of 850℃, fully reversed strain-controlled fatigue tests were conducted with the total strain values ranging from 0.6~1.5%. The weldment specimens were machined using the weld pads fabricated with a single V-grove configuration by gas tungsten arc welding (GTAW) process. The fatigue life is reduced as the total strain range increases. For all testing conditions, the cyclic stress response behavior of the Alloy 617 weldments exhibited the initial cyclic strain hardening phenomenon during the initial small number of cycles. Furthermore, the overall fatigue cracking and the propagation or cracks showed a transgranular failure mode.

Investigations on Microstructure and Corrosion behavior of Superalloy 686 weldments by Electrochemical Corrosion Technique

Science.gov (United States)

Arulmurugan, B.; Manikandan, M.

2018-02-01

In the present study, microstructure and the corrosion behavior of Nickel based superalloy 686 and its weld joints has been investigated by synthetic sea water environment. The weldments were fabricated by Gas Tungsten Arc Welding (GTAW) and Pulsed Current Gas Tungsten Arc Welding (PCGTAW) techniques with autogenous mode and three different filler wires (ERNiCrMo-4, ERNiCrMo-10 and ERNiCrMo-14). Microstructure and Scanning electron microscope examination was carried out to evaluate the structural changes in the fusion zones of different weldments. Energy Dispersive X-ray Spectroscopy (EDS) analysis was carried out to evaluate the microsegregation of alloying elements in the different weld joints. Potentiodynamic polarization study was experimented on the base metal and weld joints in the synthetic sea water environment to evaluate the corrosion rate. Tafel’s interpolation technique was used to obtain the corrosion rate. The microstructure examination revealed that the fine equiaxed dendrites were observed in the pulsed current mode. EDS analysis shows the absence of microsegregation in the current pulsing technique. The corrosion rates of weldments are compared with the base metal. The results show that the fine microstructure with the absence of microsegregation in the PCGTA weldments shows improved corrosion resistance compared to the GTAW. Autogenous PCGTAW shows higher corrosion resistance irrespective of all weldments employed in the present study.

Corrosion behavior of CLAM steel weldment in flowing liquid Pb-17Li at 480 °C

International Nuclear Information System (INIS)

Chen Xizhang; Shen Zheng; Chen Xing; Lei Yucheng; Huang Qunying

2011-01-01

Highlights: ► The research shows that the CLAM steel weldment have its own corrosion mechanism in liquid Pb-17Li alloy. The basic rule of the corrosion behaviour of weldments is that the coorosion rate decreases obviously with the increasing of exposed time. ► The weight loss of CLAM steel weldment is far higer than the base metal after exposed to Pb-17Li alloy. Corrosion has little effects on elements of weldment sample surfaces. And an easier corrosion area in the weld joint are found. ► A simple presumably corrosion behavior model is established. The model demonstrate that the easier corroded area will be formed when the direction of martensite laths form small-angle with the specimen surface, The easy corrosion area is the martensite lath area lack of Cr and distributes like laths, the cross-section area is 1 μm 2 to 4 μm 2, the existence of the easier corrosion area is one of the reasons that lead to the difference of the corrosion rate. - Abstract: CLAM (China Low Activation Martensitic) steel is considered as one of the candidate structural materials in liquid LiPb blanket concepts. Welding is one of the essential technologies for its practical application, CLAM steel weldment shows a great difference with base metal due to the effect of welding thermal cycle. In order to investigate the corrosion behavior and mechanism of CLAM weldments in liquid Pb-17Li, the experiments were performed by exposing the TIG weldment samples in flowing LiPb at 480 °C. The weight loss test of exposed specimens show that in 500 h, 1000 h dynamic conditions, corrosion resistance of CLAM steel weldment is poor, SEM analysis shows that the thicker martensite lath in weld area lead to higher corrosion amount, EDS results show that the influence of corrosion on surface elements is small, and surface corrosion is even, EDX analysis shows that the penetration of Pb-17Li does not exist in the joint. With the increasing of exposure time, the corrosion rate decreases

Macro and Microscopic Investigation on Fracture Specimen of Alloy 617 Base Metal and Weldment in Low Cycle Fatigue Regime

International Nuclear Information System (INIS)

Kim, Seon Jin; Dewa, Rando Tungga; Kim, Won Gon

2016-01-01

This paper investigates macro- and microscopic fractography performed on fracture specimens from low cycle fatigue (LCF) testings through an Alloy 617 base metal and weldments. The weldment specimens were taken from gas tungsten arc welding (GTAW) pad of Alloy 617. The aim of the present study is to investigate the macro- and microscopic aspects of the low cycle fatigue fracture mode and mechanism of Alloy 617 base metal and GTAWed weldment specimens. Fully axial total strain controlled fatigue tests were conducted at room temperature with total strain ranges of 0.6, 0.9, 1.2 and 1.5%. Macroscopic fracture surfaces of Alloy 617 base metal specimens showed a flat type normal to the fatigue loading direction, whereas the GTAWed weldment specimens were of a shear/star type. The fracture surfaces of both the base metal and weldment specimens revealed obvious fatigue striations at the crack propagation regime. In addition, the fatigue crack mechanism of the base metal showed a transgranular normal to fatigue loading direction; however, the GTAWed weldment specimens showed a transgranular at approximately 45° to the fatigue loading direction

Macro and Microscopic Investigation on Fracture Specimen of Alloy 617 Base Metal and Weldment in Low Cycle Fatigue Regime

Energy Technology Data Exchange (ETDEWEB)

Kim, Seon Jin; Dewa, Rando Tungga [Pukyung National Univ., Busan (Korea, Republic of); Kim, Won Gon [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2016-06-15

This paper investigates macro- and microscopic fractography performed on fracture specimens from low cycle fatigue (LCF) testings through an Alloy 617 base metal and weldments. The weldment specimens were taken from gas tungsten arc welding (GTAW) pad of Alloy 617. The aim of the present study is to investigate the macro- and microscopic aspects of the low cycle fatigue fracture mode and mechanism of Alloy 617 base metal and GTAWed weldment specimens. Fully axial total strain controlled fatigue tests were conducted at room temperature with total strain ranges of 0.6, 0.9, 1.2 and 1.5%. Macroscopic fracture surfaces of Alloy 617 base metal specimens showed a flat type normal to the fatigue loading direction, whereas the GTAWed weldment specimens were of a shear/star type. The fracture surfaces of both the base metal and weldment specimens revealed obvious fatigue striations at the crack propagation regime. In addition, the fatigue crack mechanism of the base metal showed a transgranular normal to fatigue loading direction; however, the GTAWed weldment specimens showed a transgranular at approximately 45° to the fatigue loading direction.

Pipe damping

International Nuclear Information System (INIS)

Ware, A.G.; Arendts, J.G.

1984-01-01

A program has been developed to assess the available piping damping data, to generate additional data and conduct seperate effects tests, and to establish a plan for reporting and storing future test results into a data bank. This effort is providing some of the basis for developing higher allowable damping values for piping seismic analyses, which will potentially permit removal of a considerable number of piping supports, particularly snubbers. This in turn will lead to more flexible piping systems which will be less susceptible to thermal cracking, will be easier to maintain and inspect, as well as less costly

Microstructure and mechanical properties of aluminum 5083 weldments by gas tungsten arc and gas metal arc welding

International Nuclear Information System (INIS)

Liu Yao; Wang Wenjing; Xie Jijia; Sun Shouguang; Wang Liang; Qian Ye; Meng Yuan; Wei Yujie

2012-01-01

Highlights: ► Welding zones by GTAW and GMAW are softer than the parent material Al5083. ► GTAW for Al5083 are mechanically more reliable than that welded by GMAW. ► GTAW welds fail by shear, but GMAW welds show mixed shear and normal failure. - Abstract: The mechanical properties and microstructural features of aluminum 5083 (Al5083) weldments processed by gas tungsten arc welding (GTAW) and gas metal arc welding (GMAW) are investigated. Weldments processed by both methods are mechanically softer than the parent material Al5083, and could be potential sites for plastic localization. It is revealed that Al5083 weldments processed by GTAW are mechanical more reliable than those by GMAW. The former bears higher strength, more ductility, and no apparent microstructure defects. Perceivable porosity in weldments by GMAW is found, which could account for the distinct mechanical properties between weldments processed by GTAW and GMAW. It is suggested that caution should be exercised when using GMAW for Al5083 in the high-speed-train industry where such light weight metal is broadly used.

Alternative design of pipe sleeve for liquid removal mechanism in mortar slab layer

Science.gov (United States)

Nazri, W. M. H. Wan; Anting, N.; Lim, A. J. M. S.; Prasetijo, J.; Shahidan, S.; Din, M. F. Md; Anuar, M. A. Mohd

2017-11-01

Porosity is one of the mortar’s characteristics that can cause problems, especially in the room space that used high amount of water, such as bathrooms. Waterproofing is one of the technology that normally used to minimize this problem which is preventing deep penetration of liquid water or moisture into underlying concrete layers. However, without the proper mechanism to remove liquid water and moisture from mortar system, waterproofing layer tends to be damaged after a long period of time by the static formation of liquid water and moisture at mortar layer. Thus, a solution has been proposed to drain out water that penetrated into the mortar layer. This paper introduces a new solution using a Modified Pipe Sleeve (MPS) that installed at the mortar layer. The MPS has been designed considering the percentage surface area of the pipe sleeve that having contact with mortar layer (2%, 4%, 6%, 8% and 10%) with angle of holes of 60°. Infiltration test and flow rate test have been conducted to identify the effectiveness of the MPS in order to drain out liquid water or moisture from the mortar layer. In this study shows that, MPS surface area 10%, angled 60°, function effectively as a water removal compared to other design.

Residual stress distribution in carbon steel pipe welded joint measured by neutron diffraction

International Nuclear Information System (INIS)

Hayashi, Makoto; Ishiwata, Masayuki; Morii, Yukio; Minakawa, Nobuaki

2000-01-01

In order to estimate crack growth behavior of fatigue and stress corrosion cracking in pipes, the residual stress distribution near the pipe weld region has to be measured through the wall thickness. Since the penetration depth of neutron is deep enough to pass through the thick pipe wall, the neutron diffraction technique for the residual stress measurement is effective for this purpose. At the first step the residual stress distribution near the weld region in a butt-welded carbon steel pipe was measured by the neutron diffraction. Significant stresses extended only to a distance of 30 mm from the center of the weld. The major tensile stresses occurred in the hoop direction in the fusion and heat affected zones of the weldment, and they attained a level greater than 200 MPa through the thickness. While the axial residual stress at the inside surface was 50 MPa, the stress at the outside surface was -100 MPa. The comparison of residual stress distributions measured by the neutron diffraction, the X-ray diffraction and the strain gauge method reveals that the neutron diffraction is the most effective for measuring the residual stress inside the structural components. (author)

Application of fracture mechanics to weldments; Bruchmechanische Bewertung von Schweissverbindungen

Energy Technology Data Exchange (ETDEWEB)

Zerbst, U.; Kocak, M. [GKSS-Forschungszentrum Geesthacht GmbH (Germany). Inst. fuer Werkstofforschung; Huebner, P. [Technische Univ. Bergakademie Freiberg (Germany)

2002-07-01

Weldments have been a major topic of engineering fracture mechanics research for many years as it shows up in the immense number of scientific papers published recently. Part of this generated knowledge has already been implemented in some industrial codes and standards. The focussing on weldments has its own reason in the utmost importance of this class of components in many industrial fields, but also in its susceptibility to the formation of defects during manufacturing and cracks in service, which promotes the danger of component failure. The present report is addressed to designers and material testers to provide updated information on the present state-of-the-art of fracture mechanics application to weldments. (orig.) [German] Schweissverbindungen bilden seit vielen Jahren einen Schwerpunkt der anwendungsnahen bruchmechanischen Forschung, was seinen Niederschlag in einer nahezu unuebersehbaren Fuelle an wissenschaftlichen Publikationen findet. Ein Teil der Ergebnisse hat bereits Eingang in industrienahe bruchmechanische Bewertungsvorschriften gefunden. Die Konzentration auf Schweissverbindungen hat ihre Ursache in der immensen Bedeutung dieser Bauteilklasse fuer viele Gebiete der Volkswirtschaft, aber auch in ihrer besonderen Anfaelligkeit zur Rissbildung in der Fertigung und im Betrieb und damit hinsichtlich der Gefahr von Bauteilversagen. Der vorliegende Beitrag wendet sich an Konstrukteure und Werkstoffpruefer, die einen Einblick in den gegenwaertigen Stand der Ingenieurbruchmechanik an Schweissverbindungen gewinnen wollen. (orig.)

Microstructure and mechanical properties of aluminum 5083 weldments by gas tungsten arc and gas metal arc welding

Energy Technology Data Exchange (ETDEWEB)

Liu Yao [State Key Laboratory of Nonlinear Mechanics, Institute of Mechanics, Chinese Academy of Sciences, Beijing 100190 (China); Wang Wenjing [School of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100044 (China); Xie Jijia [State Key Laboratory of Nonlinear Mechanics, Institute of Mechanics, Chinese Academy of Sciences, Beijing 100190 (China); Sun Shouguang [School of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100044 (China); Wang Liang [College of Metallurgy and Material Engineering, Chongqing University of Science and Technology, Chongqing 401331 (China); Qian Ye; Meng Yuan [State Key Laboratory of Nonlinear Mechanics, Institute of Mechanics, Chinese Academy of Sciences, Beijing 100190 (China); Wei Yujie, E-mail: yujie_wei@lnm.imech.ac.cn [State Key Laboratory of Nonlinear Mechanics, Institute of Mechanics, Chinese Academy of Sciences, Beijing 100190 (China)

2012-07-15

Highlights: Black-Right-Pointing-Pointer Welding zones by GTAW and GMAW are softer than the parent material Al5083. Black-Right-Pointing-Pointer GTAW for Al5083 are mechanically more reliable than that welded by GMAW. Black-Right-Pointing-Pointer GTAW welds fail by shear, but GMAW welds show mixed shear and normal failure. - Abstract: The mechanical properties and microstructural features of aluminum 5083 (Al5083) weldments processed by gas tungsten arc welding (GTAW) and gas metal arc welding (GMAW) are investigated. Weldments processed by both methods are mechanically softer than the parent material Al5083, and could be potential sites for plastic localization. It is revealed that Al5083 weldments processed by GTAW are mechanical more reliable than those by GMAW. The former bears higher strength, more ductility, and no apparent microstructure defects. Perceivable porosity in weldments by GMAW is found, which could account for the distinct mechanical properties between weldments processed by GTAW and GMAW. It is suggested that caution should be exercised when using GMAW for Al5083 in the high-speed-train industry where such light weight metal is broadly used.

Finite element modelling of the creep deformation of T91 steel weldments at 600 C

Energy Technology Data Exchange (ETDEWEB)

Bhadrui, A.K. [Indira Gandhi Centre for Atomic Research, Kalpakkam (India); Gaudig, W. [Stuttgart Univ. (Germany). Staatliche Materialpruefungsanstalt; Theofel, H. [Stuttgart Univ. (Germany). Staatliche Materialpruefungsanstalt; Maile, K. [Stuttgart Univ. (Germany). Staatliche Materialpruefungsanstalt

1996-05-01

Finite element modelling of the creep deformation of T91 steel weldments, welded using the manual metal arc (MMA) and submerged arc (SA) welding processes, was carried out to predict creep curves for both of the weldments under different stresses and compared with the experimental data. The stress and strain redistribution across the length of the transverse-weld specimens has also been predicted. Data of creep tests at 600 C at stresses between 90-130 MPa for the base metal, the MMA and SA weld metals, and the simulated heat-affected zone were used to determine Garofalo`s equation for creep strain. Finite element meshes for both of the weldments were constructed after calculating the HAZ locations using Rosenthal`s heat flow equation. (orig.)

46 CFR 61.15-5 - Steam piping.

Science.gov (United States)

2010-10-01

... 46 Shipping 2 2010-10-01 2010-10-01 false Steam piping. 61.15-5 Section 61.15-5 Shipping COAST... Periodic Tests of Piping Systems § 61.15-5 Steam piping. (a) Main steam piping shall be subjected to a... removed and the piping thoroughly examined. (b) All steam piping subject to pressure from the main boiler...

Corrosion of 2205 Duplex Stainless Steel Weldment in Chloride Medium Containing Sulfate-Reducing Bacteria

Science.gov (United States)

Antony, P. J.; Singh Raman, R. K.; Kumar, Pradeep; Raman, R.

2008-11-01

Influence of changes in microstructure caused due to welding on microbiologically influenced corrosion of a duplex stainless steel was studied by exposing the weldment and parent metal to chloride medium containing sulfate-reducing bacteria (SRB). Identically prepared coupons (same area and surface finish) exposed to sterile medium were used as the control. Etching-type attack was observed in the presence of SRB, which was predominant in the heat-affected zone (HAZ) of the weldment. The anodic polarization studies indicated an increase in current density for coupon exposed to SRB-containing medium as compared to that obtained for coupon exposed to sterile medium. The scanning electron microscopy (SEM) observations after anodic polarization revealed that the attack was preferentially in the ferrite phase of HAZ of the weldment, whereas it was restricted to the austenite phase of the parent metal.

Process Management Development for Quality Monitoring on Resistance Weldment of Nuclear Fuel Rods

Energy Technology Data Exchange (ETDEWEB)

Na, Tae Hyung; Yang, Kyung Hwan; Kim, In Kyu [KEPCO, Daejeon (Korea, Republic of)

2016-05-15

The current, welding force, and displacement are displayed on the indicator during welding. However, real-time quality control is not performed. Due to the importance of fuel rod weldment, many studies on welding procedures have been conducted. However, there are not enough studies regarding weldment quality evaluation. On the other hand, there are continuous studies on the monitoring and control of welding phenomena. In resistance welding, which is performed in a very short time, it is important to find the process parameters that well represent the weld zone formation and the welding process. In his study, Gould attempted to analyze melt zone formation using the finite difference method. Using the artificial neural network, Javed and Sanders, Messler Jr et al., Cho and Rhee, Li and Gong et al. estimated the size of the melt zone by mapping a nonlinear functional relation between the weldment and the electrode head movement, which is a typical welding process parameter. Applications of the artificial intelligence method include fuzzy control using electrode displacement, fuzzy control using the optimal power curve, neural network control using the dynamic resistance curve, fuzzy adaptive control using the optimal electrode curve, etc. Therefore, this study induced quality factors for the real-time quality control of nuclear fuel rod end plug weldment using instantaneous dynamic resistance (IDR), which incorporates the instantaneous value of secondary current and voltage of the transformer, and using instantaneous dynamic force (IDF), obtained real-time during welding.

Influence of heat treatment on the microstructure and mechanical properties of Alloy 718 base metal and weldments

International Nuclear Information System (INIS)

Mills, W.J.

1979-06-01

Effect of heat treatment on the metallurgical structure and tensile properties of three heats of Alloy 718 base metal and an Alloy 718 GTA weldment were characterized. Heat treatments employed were the conventional (ASTM A637) precipitation treatment and a modified precipitation treatment designed to improve the toughness of the weldments. The GTA weldments were characterized in the as-welded condition. Light microscopy, thin foil, and surface replica electron microscopy revealed that the microstructure of this superalloy was sensitive to heat treatment and heat-to-heat variations. The modified aging treatment resulted in a larger grain size and a more homogeneous microstructure than the conventional treatments. The morphology of the primary strengthening γ phase was found to be finer and more closely spaced in the conventionally treated condition. Room and elevated temperature tensile testing revealed that the strength of the conventionally treated alloy was generally superior to that of the modified material. The conventional aging treatment resulted in greater heat-to-heat variations in tensile properties. This behavior was correlated with variations in the microstructure resulting from the precipitation heat treatments. The precipitate morphology of the GTA weldments was sensitive to heat treatment. The Laves phase was present in the interdendritic regions of both heat-treated welds. The modified aging treatment reduced the amount of Laves phase present in the weld zone. Room and elevated temperature tensile properties of the precipitation hardened weldments were relatively insensitive to heat treatment, suggesting that reduction in Laves phase from the weld zone had essentially no effect on tensile properties. As-welded GTA weldments exhibited lower strength levels and higher ductility values than heat-treated welds

2017 Accomplishments – Tritium Aging Studies on Stainless Steel Weldments and Heat-Affected Zones

Energy Technology Data Exchange (ETDEWEB)

Morgan, Michael J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Hitchcock, Dale [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Krentz, Tim [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); McNamara, Joy [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Duncan, Andrew [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2018-01-31

In this study, the combined effects tritium and decay helium in forged and welded Types 304L and 21-6-9 stainless steels were studied. To measure these effects, fracture mechanic specimens were thermally precharged with tritium and aged for approximately 17 years to build in decay helium from tritium decay prior to testing. The results are compared to earlier measurements on the same alloys and weldments (4-5, 8-9). In support of Enhanced Surveillance, “Tritium Effects on Materials”, the fracture toughness properties of long-aged tritium-charged stainless-steel base metals and weldments were measured and compared to earlier measurements. The fracture-toughness data were measured by thermally precharging as-forged and as-welded specimens with tritium gas at 34.5 MPa and 350°C and aging for approximately 17 years to build-in decay helium prior to testing. These data result from the longest aged specimens ever tested in the history of the tritium effects programs at Savannah River and the fracture toughness values measured were the lowest ever recorded for tritium-exposed stainless steel. For Type 21-6-9 stainless steel, fracture toughness values were reduced to less than 2-4% of the as-forged values to 41 lbs / in specimens that contained more than 1300 appm helium from tritium decay. The fracture toughness properties of long-aged weldments were also measured. The fracture toughness reductions were not as severe because the specimens did not retain as much tritium from the charging and aging as did the base metals. For Type 304L weldments, the specimens in this study contained approximately 600 appm helium and their fracture toughness values averaged 750 lbs / in. The results for other steels and weldments are reported and additional tests will be conducted during FY18.

Life prediction of repaired welds in a pressurised CrMoV pipe with incorporation of initial damage

International Nuclear Information System (INIS)

Hyde, T.H.; Sun, W.; Becker, A.A.; Williams, J.A.

2004-01-01

Creep damage FE modelling was performed for fully and partially repaired, thick-walled, circumferential pipe weldments, in which initial damage was incorporated into the calculations to take account of the material degradation of the aged materials. The pipe welds were subjected to a realistic internal pressure and axial loading, the latter of which is allowed to vary within the range allowed by design codes. The material properties used are related to a CrMoV weldment at 640 deg. C. The initial damage distribution was numerically determined using an established procedure. A full post weld heat treatment is assumed to be carried out and the effects of welding induced residual stresses were neglected. The results obtained cover a number of initial damage levels, magnitudes of axial load, and repair excavation depth. On this basis, the sensitivities of the failure life of the repaired welds to these important factors can be evaluated. It was found that both the peak initial damage and the total life are very sensitive to the repair time, particularly when system load is high. The effect of the repair depth for depth: thickness ratios ≥0.5 is generally small for these loadings. There could be a significant benefit if the initial damage in the HAZ of the repair weld, which could be relatively high when the repair time is relatively large, could be reduced by repair welding or by post weld heat treatment

Effects of laser shock processing on electrochemical corrosion resistance of ANSI 304 stainless steel weldments after cavitation erosion

International Nuclear Information System (INIS)

Zhang, L.; Zhang, Y.K.; Lu, J.Z.; Dai, F.Z.; Feng, A.X.; Luo, K.Y.; Zhong, J.S.; Wang, Q.W.; Luo, M.; Qi, H.

2013-01-01

Highlights: ► Weldments were done with laser shock processing impacts after cavitation erosion. ► Laser shock processing enhanced the erosion and corrosion resistance of weldments. ► Tensile residual stress and surface roughness decreased by laser shock processing. ► Microstructure was observed to explain the improvement by laser shock processing. ► Obvious passivation areas occurred with laser shock processing impacts. - Abstract: Effects of laser shock processing (LSP) on electrochemical corrosion resistance of weldments after cavitation erosion were investigated by X-ray diffraction (XRD) technology, scanning electron microscope (SEM), roughness tester and optical microscope (OM). Some main factors to influence erosion and corrosion of weldments, residual stresses, surface roughness, grain refinements and slip, were discussed in detail. Results show that LSP impacts can induce compressive residual stresses, decrease surface roughness, refine grains and generate the slip. Thus, the erosion and corrosion resistance with LSP impacts is improved.

Radiation detector system having heat pipe based cooling

Science.gov (United States)

Iwanczyk, Jan S.; Saveliev, Valeri D.; Barkan, Shaul

2006-10-31

A radiation detector system having a heat pipe based cooling. The radiation detector system includes a radiation detector thermally coupled to a thermo electric cooler (TEC). The TEC cools down the radiation detector, whereby heat is generated by the TEC. A heat removal device dissipates the heat generated by the TEC to surrounding environment. A heat pipe has a first end thermally coupled to the TEC to receive the heat generated by the TEC, and a second end thermally coupled to the heat removal device. The heat pipe transfers the heat generated by the TEC from the first end to the second end to be removed by the heat removal device.

Mechanical properties of 9Cr–1W reduced activation ferritic martensitic steel weldment prepared by electron beam welding process

Energy Technology Data Exchange (ETDEWEB)

Das, C.R., E-mail: chitta@igcar.gov.in [Indira Gandhi Center for Atomic Research, Kalpakkam 603102 (India); Albert, S.K. [Indira Gandhi Center for Atomic Research, Kalpakkam 603102 (India); Sam, Shiju [Institute for Plasma Research, Gandhinagar (India); Mastanaiah, P. [Defense Research and Development Laboratory, Hyderabad (India); Chaitanya, G.M.S.K.; Bhaduri, A.K.; Jayakumar, T. [Indira Gandhi Center for Atomic Research, Kalpakkam 603102 (India); Murthy, C.V.S. [Defense Research and Development Laboratory, Hyderabad (India); Kumar, E. Rajendra [Institute for Plasma Research, Gandhinagar (India)

2014-11-15

Highlights: • Width of HAZ is smaller in the 9Cr–1W RAFM weldment prepared by EB process compared to that reported for TIG weldments in literature. • Weld joint is stronger than that of the base metal. • Toughness of weld metal prepared by EB welding process is comparable to that (in PWHT condition) prepared by TIG process. • DBTT of as-welded 9Cr–1W RAFM weldment prepared by EB process is comparable to that reported for TIG weld metal in PWHT condition. - Abstract: Microstructure and mechanical properties of the weldments prepared from 9Cr–1W reduced activation ferritic martensitic (RAFM) steel using electron beam welding (EBW) process were studied. Microstructure consists of tempered lath martensite where precipitates decorating the boundaries in post weld heat treated (PWHT) condition. Lath and precipitate sizes were found to be finer in the weld metal than in base metal. Accordingly, hardness of the weld metal was found to be higher than the base metal. Tensile strength of the cross weldment specimen was 684 MPa, which was comparable with the base metal tensile strength of 670 MPa. On the other hand, DBTT of 9Cr–1W weld metal in as-welded condition is similar to that reported for TIG weld metal in PWHT condition.

Mechanical properties of 9Cr–1W reduced activation ferritic martensitic steel weldment prepared by electron beam welding process

International Nuclear Information System (INIS)

Das, C.R.; Albert, S.K.; Sam, Shiju; Mastanaiah, P.; Chaitanya, G.M.S.K.; Bhaduri, A.K.; Jayakumar, T.; Murthy, C.V.S.; Kumar, E. Rajendra

2014-01-01

Highlights: • Width of HAZ is smaller in the 9Cr–1W RAFM weldment prepared by EB process compared to that reported for TIG weldments in literature. • Weld joint is stronger than that of the base metal. • Toughness of weld metal prepared by EB welding process is comparable to that (in PWHT condition) prepared by TIG process. • DBTT of as-welded 9Cr–1W RAFM weldment prepared by EB process is comparable to that reported for TIG weld metal in PWHT condition. - Abstract: Microstructure and mechanical properties of the weldments prepared from 9Cr–1W reduced activation ferritic martensitic (RAFM) steel using electron beam welding (EBW) process were studied. Microstructure consists of tempered lath martensite where precipitates decorating the boundaries in post weld heat treated (PWHT) condition. Lath and precipitate sizes were found to be finer in the weld metal than in base metal. Accordingly, hardness of the weld metal was found to be higher than the base metal. Tensile strength of the cross weldment specimen was 684 MPa, which was comparable with the base metal tensile strength of 670 MPa. On the other hand, DBTT of 9Cr–1W weld metal in as-welded condition is similar to that reported for TIG weld metal in PWHT condition

Influence of magnetic arc oscillation and current pulsing on microstructure and high temperature tensile strength of alloy 718 TIG weldments

International Nuclear Information System (INIS)

Sivaprasad, K.; Ganesh Sundara Raman, S.; Mastanaiah, P.; Madhusudhan Reddy, G.

2006-01-01

The aim of the present work is to study the effect of magnetic arc oscillation and current pulsing on the microstructure and high temperature tensile strength of alloy 718 tungsten inert gas weldments. The magnetic arc oscillation technique resulted in refined Laves phase with lesser interconnectivity. The full benefits of current pulsing in breaking the dendrites could not be realized in the present study due to relatively higher heat input used in the welding process. In the direct aged condition weldments prepared using magnetic arc oscillation technique exhibited higher tensile strength due to the presence of refined and lesser-interconnected Laves particles. In the solution treated and aged condition, magnetic arc oscillated weldments exhibited lower tensile strength compared with the weldments made without arc oscillation due to the presence of large amounts of finer δ needles

A comparative study of creep rupture behaviour of modified 316L(N) base metal and 316L(N)/16-8-2 weldment in air and liquid sodium environments

International Nuclear Information System (INIS)

Mishra, M.P.; Mathew, M.D.; Mannan, S.L.; Rodriguez, P.; Borgstedt, H.U.

1997-01-01

Creep rupture behaviour of modified type 316L(N) stainless steel base metal and weldments prepared with 16-8-2 filler wire has been investigated in air and flowing sodium environments at 823 K. No adverse environmental effects have been noticed due to sodium on the creep rupture behaviour of these weldments for tests up to 10 000 h. Rupture lives of the weldment were higher in the sodium environment than those in air. Rupture lives of the weldments were found to be lower than those of the base metal by a factor of two to five in both air and sodium environments. Minimum creep rates were essentially the same for the weldment as well as for the base metal in both the environments, whereas rupture strain was usually lower for the weldment than that of the base metal. The reduction in area of the weldment specimens increased with increase in stress. Failures in the specimens of weldments were in the weld metal region. Microstructural studies carried out on failed weldment specimens after the creep rupture tests revealed extensive cavitation in the weld metal region in air tested specimens predominantly at the austerite/δ-ferrite interphase. However, no cavitation was observed in specimens tested in sodium. (author)

Corrosion of carbon and low-alloy steel weldments in brines: A literature review: Salt Repository Project

International Nuclear Information System (INIS)

Reimus, P.W.

1988-07-01

The literature indicates that corrosion of carbon and low-alloy steel weldments in brines should not be a major concern if the weld is properly designed and fabricated. Seven characteristics of a weld can affect the corrosion performance of the weldment including composition of the weld metal (with respect to that of the parent metal); microstructure of the weld metal, heat-affected zone (HAZ), and parent metal; size and number of defects (cracks and pores) in the weld metal and HAZ (both internal and external); size, shape composition, location, and number of nonmetallic inclusions in the weld metal and HAZ; residual stress distribution in the weld; hydrogen content of the weld; and geometry of the weld at the outer surface. The effects of these characteristics on weldment corrosion are discussed in the report. 104 refs., 14 figs

Effect of heat treatment on the elevated temperature tensile and fracture toughness behavior of Alloy 718 weldments

International Nuclear Information System (INIS)

Mills, W.J.

1980-05-01

The effect of heat treatment on the tensile and fracture toughness properties of Alloy 718 weldments was characterized at room temperature and elevated temperatures. The two heat treatments employed during this investigation were the convectional (ASTM A637) precipitation treatment and a modified treatment designed to improve the toughness of Alloy 718 welds. Weldments were also examined in the as-welded condition. The fracture toughness behavior of the Alloy 718 weldments was determined at 24, 427 and 538 degree C using both linear-elastic (K Ic ) and elastic-plastic (J Ic ) fracture mechanics concepts. Metallographic and electron fractographic examination of Alloy 718 weld fracture surfaces revealed that differences in fracture toughness behavior for the as-welded, conventional and modified conditions were associated with variations in the weld microstructure. 28 refs., 16 figs., 4 tabs

Formation of microcracks during stress-relief annealing of a weldment in pressure vessel steel of type A508 C1 2

International Nuclear Information System (INIS)

Liljestrand, L.-G.; Oestberg, G.; Lindhagen, P.

1978-01-01

Crack formation in the heat-affected zones of heavy section weldments of type A 508 C1 2 pressure vessel steel during stress-relief annealing has been studied on an actual weldment and on simulated structures. Mechanical testing of the latter showed that stress relaxation of the order of magnitude occuring during stress-relief annealing can produce cracks of the same kind as occasionally found in weldments of pressure vessel steel. The primary cause is believed to be grain boundary sliding, possibly but not necessarily enhanced by impurities. (Auth.)

Heat Removal from Bipolar Transistor by Loop Heat Pipe with Nickel and Copper Porous Structures

Science.gov (United States)

Smitka, Martin; Malcho, Milan

2014-01-01

Loop heat pipes (LHPs) are used in many branches of industry, mainly for cooling of electrical elements and systems. The loop heat pipe is a vapour-liquid phase-change device that transfers heat from evaporator to condenser. One of the most important parts of the LHP is the porous wick structure. The wick structure provides capillary force to circulate the working fluid. To achieve good thermal performance of LHP, capillary wicks with high permeability and porosity and fine pore radius are expected. The aim of this work was to develop porous structures from copper and nickel powder with different grain sizes. For experiment copper powder with grain size of 50 and 100 μm and nickel powder with grain size of 10 and 25 μm were used. Analysis of these porous structures and LHP design are described in the paper. And the measurements' influences of porous structures in LHP on heat removal from the insulated gate bipolar transistor (IGBT) have been made. PMID:24959622

Evaluation of mechanical properties of weldments for reduced activation ferritic/martensitic steel

Energy Technology Data Exchange (ETDEWEB)

Nakata, T. [Muroran Institute of Technology, Dept. of Materials Science and Engineeering, Muroran, Hokkaido (Japan); Tanigawa, H.; Ando, M. [Japan Atomic Energy Agency, Naga-gun, Ibaraki-ken (Japan); Komazaki, S.; Kohno, Y. [Muroran Institute of Technology, Muroran (Japan)

2007-07-01

Full text of publication follows: Reduced activation ferritic/martensitic steels are the first candidate material for fusion reactor, and will be used as the structural materials of ITER test blanket modules (TBM). TBM will be assembled by welding various parts, it is important to be clearly mechanical properties of weldments to qualify TBM structure. In this paper, unirradiated mechanical properties of weldments, which is consisted of weld metal, heat affected zone (HAZ) and base metal region, obtained from TIG and EB welded F82H IEA-heat were evaluated by tensile, Charpy impact and creep test. Charpy impact test revealed that impact properties of weld metal does not deteriorate compared with that of base metal. The creep tests were carried out at temperatures of 773-873 K and at stress levels of 130-280 MPa, with the specimens which include weld metal and HAZ region in the gage section. In these conditions, rupture time of weldments yield to about 100-1000 hours. In the high-stress range, creep lives of welded joint decreased about 40% of base metal. However, in the low-stress range, creep lives of welded joint decrease about 60 to 70% of base metal. The failure at fine grain HAZ region (Type IV failure) does not occur in these conditions. The mechanism of these properties deterioration will be discussed based on the detailed analyses on microstructure changes. (authors)

Piping data retrieval system (PDRS): An integrated package to aid piping layout

International Nuclear Information System (INIS)

Vyas, K.N.; Sharma, A.; Susandhi, R.; Basu, S.

1986-01-01

An integrated package to aid piping layout has been developed and implemented on PDP-11/34 system at Hall 7. The package allows various equipments to be modelled, consisting of primitive equipment components. The equipment layout for the plant can then be reproduced in the form of drawings such as plan, elevation, isometric or perspective. The package has the built in function to perform hidden line removal among equipments. Once the equipment layout is finalised, the package aids in superimposing the piping as per the specified pipe routine. The report discusses the general capabilities and the major input requirements for the package. (author)

Galvanic corrosion of laser weldments of AA6061 aluminium alloy

International Nuclear Information System (INIS)

Rahman, A.B.M. Mujibur; Kumar, S.; Gerson, A.R.

2007-01-01

Galvanic corrosion of laser welded AA6061 aluminium alloy, arising from the varying rest potentials of the various weldment regions, was examined. The weld fusion zone is found to be the most cathodic region of the weldment while the base material is the most anodic region. The rate of galvanic corrosion, controlled by the cathodic process at the weld fusion zone, increases with time until a steady state maximum is reached. On galvanic corrosion the corrosion potential of the weld fusion zone shifts in the positive direction and the free corrosion current increases. It is proposed that the cathodic process at the weld fusion zone causes a local increase in pH that in turn causes dissolution of the surface film resulting in the loss of Al to solution and the increase of intermetallic phases. The increase in galvanic corrosion may result from either the build up of the intermetallic phases in the surface layer and/or significant increase in surface area of the weld fusion zone due to the porous nature of the surface layer

Three-dimensional temperature history of a multipass, filled weldment. Part 1

International Nuclear Information System (INIS)

Kleinschmidt, D.E.; Trinh, T.; Troiano, R.A.

1976-01-01

A conceptual model is developed for the three-dimensional temperature history of a multipass, filled weldment. Property variations with temperature and phase change are included. A mathematical model and finite difference equations are derived from the conceptual model and a solution procedure for the equations is presented

Mechanical Properties of Laser Weldment of V-4Cr-4Ti Alloy

International Nuclear Information System (INIS)

Heo, Nam-Jin; Nagasaka, Takuya; Muroga, Takeo; Nishimura, Arata; Shinozaki, Kenji; Watanabe, Hideo

2003-01-01

The effect of the laser welding condition on properties of the weldment, such as bending, tensile and charpy impact properties were investigated in a V-4Cr-4Ti alloy (NIFS-HEAT- 2). The microstructural and microchemical development in the weldment was also investigated for mechanistic study of the impurity behavior during the welding. Increase in hardness occurred in the weld zone. The hardening was due to the dissolution of the large and small precipitates existed in the base metal before welding. The degree of hardening varied with a distance from the bead center. The absorption energy by the impact test increased with the decrease in the input power density during the laser welding. The impact absorption energy of the weld, which is similar to that of the base metal, was obtained by optimizing the welding condition

Cyclic Deformation and Fatigue Behaviors of Alloy 617 Base Metal and Weldments at 900℃ for VHTR Applications

Energy Technology Data Exchange (ETDEWEB)

Kim, Seon Jin; Kim, Byung Tak; Dewa, Rando T.; Hwang, Jeong Jun; Kim, Tae Su [Pukyong National Univ., Busan (Korea, Republic of); Kim, Woo Gon; Kim, Eung Seon [KAERI, Daejeon (Korea, Republic of)

2016-05-15

An analysis of cyclic deformation can contribute to a deeper understanding of the fatigue fracture mechanisms as well as to improvements in the design and application of VHTR system. However, the studies associated with cyclic deformation and low cycle fatigue (LCF) properties of Alloy 617 have focused mainly on the base metal, with little attention given to the weldments. Totemeier studied on high-temperature creep-fatigue of Alloy 617 base metal and weldments. Current research activities at PKNU and KAERI focus on the study of cyclic deformation and LCF behaviors of Alloy 617 base metal (BM) and weldments (WM) specimens were machined from GTAW buttwelded plates at very high-temperature of 900℃. In this work, the cyclic deformation characteristics and fatigue behaviors of Alloy 617 BM and WM are studied and discussed with respect to LCF. In this paper, cyclic deformation and low cycle fatigue behaviors of Alloy 617 base metal and weldments was evaluated using strain-controlled LCF tests at 900℃for 0.6% total strain range. Results of the current experiments can be concluded; The WM specimen has shown a higher cyclic stress response than the BM specimen. The fatigue life of WM specimen was reduced relative to that of BM specimen.

Backward erosion piping : Initiation and progression

NARCIS (Netherlands)

Van Beek, V.M.

2015-01-01

Backward erosion piping is an internal erosion mechanism during which shallow pipes are formed in the direction opposite to the flow underneath water-retaining structures as a result of the gradual removal of sandy material by the action of water. It is an important failure mechanism in both dikes

Heat Removal from Bipolar Transistor by Loop Heat Pipe with Nickel and Copper Porous Structures

Directory of Open Access Journals (Sweden)

Patrik Nemec

2014-01-01

Full Text Available Loop heat pipes (LHPs are used in many branches of industry, mainly for cooling of electrical elements and systems. The loop heat pipe is a vapour-liquid phase-change device that transfers heat from evaporator to condenser. One of the most important parts of the LHP is the porous wick structure. The wick structure provides capillary force to circulate the working fluid. To achieve good thermal performance of LHP, capillary wicks with high permeability and porosity and fine pore radius are expected. The aim of this work was to develop porous structures from copper and nickel powder with different grain sizes. For experiment copper powder with grain size of 50 and 100 μm and nickel powder with grain size of 10 and 25 μm were used. Analysis of these porous structures and LHP design are described in the paper. And the measurements’ influences of porous structures in LHP on heat removal from the insulated gate bipolar transistor (IGBT have been made.

Corrosion characterisation of laser beam and tungsten inert gas weldment of nickel base alloys: Micro-cell technique

International Nuclear Information System (INIS)

Abraham, Geogy J.; Kain, V.; Dey, G.K.; Raja, V.S.

2015-01-01

Highlights: • Grain matrix showed better corrosion resistance than grain boundary. • Microcell studies showed distinct corrosion behaviour of individual regions of weldment. • TIG welding resulted in increased stable anodic current density on weld fusion zone. • LB welding resulted in high stable anodic current density for heat affected zone. - Abstract: The electrochemical studies using micro-cell technique gave new understanding of electrochemical behaviour of nickel base alloys in solution annealed and welded conditions. The welding simulated regions depicted varied micro structural features. In case of tungsten inert gas (TIG) weldments, the weld fusion zone (WFZ) showed least corrosion resistance among all other regions. For laser beam (LB) weldments it was the heat-affected zone (HAZ) that showed comparatively high stable anodic current density. The high heat input of TIG welding resulted in slower heat dissipation hence increased carbide precipitation and segregation in WFZ resulting in high stable anodic current density

Experimental investigation on Heat Transfer Performance of Annular Flow Path Heat Pipe

International Nuclear Information System (INIS)

Kim, In Guk; Kim, Kyung Mo; Jeong, Yeong Shin; Bang, In Cheol

2015-01-01

Mochizuki et al. was suggested the passive cooling system to spent nuclear fuel pool. Detail analysis of various heat pipe design cases was studied to determine the heat pipes cooling performance. Wang et al. suggested the concept PRHRS of MSR using sodium heat pipes, and the transient performance of high temperature sodium heat pipe was numerically simulated in the case of MSR accident. The meltdown at the Fukushima Daiichi nuclear power plants alarmed to the dangers of station blackout (SBO) accident. After the SBO accident, passive decay heat removal systems have been investigated to prevent the severe accidents. Mochizuki et al. suggested the heat pipes cooling system using loop heat pipes for decay heat removal cooling and analysis of heat pipe thermal resistance for boiling water reactor (BWR). The decay heat removal systems for pressurized water reactor (PWR) were suggested using natural convection mechanisms and modification of PWR design. Our group suggested the concept of a hybrid heat pipe with control rod as Passive IN-core Cooling System (PINCs) for decay heat removal for advanced nuclear power plant. Hybrid heat pipe is the combination of the heat pipe and control rod. In the present research, the main objective is to investigate the effect of the inner structure to the heat transfer performance of heat pipe containing neutron absorber material, B 4 C. The main objective is to investigate the effect of the inner structure in heat pipe to the heat transfer performance with annular flow path. ABS pellet was used instead of B 4 C pellet as cylindrical structures. The thermal performances of each heat pipes were measured experimentally. Among them, concentric heat pipe showed the best performance compared with others. 1. Annular evaporation section heat pipe and annular flow path heat pipe showed heat transfer degradation. 2. AHP also had annular vapor space and contact cooling surface per unit volume of vapor was increased. Heat transfer coefficient of

49 CFR 192.311 - Repair of plastic pipe.

Science.gov (United States)

2010-10-01

... 49 Transportation 3 2010-10-01 2010-10-01 false Repair of plastic pipe. 192.311 Section 192.311... Lines and Mains § 192.311 Repair of plastic pipe. Each imperfection or damage that would impair the serviceability of plastic pipe must be repaired or removed. [Amdt. 192-93, 68 FR 53900, Sept. 15, 2003] ...

Evaluation of weldment creep and fatigue strength-reduction factors for elevated-temperature design

International Nuclear Information System (INIS)

Corum, J.M.

1989-01-01

New explicit weldment strength criteria in the form of creep and fatigue strength-reduction factors were recently introduced into the American Society of Mechanical Engineers Code Case N-47, which governs the design of elevated-temperature nuclear plants components in the United States. This paper provides some of the background and logic for these factors and their use, and it describes the results of a series of long-term, confirmatory, creep-rupture and fatigue tests of simple welded structures. The structures (welded plates and tubes) were made of 316 stainless steel base metal and 16-8-2 weld filler metal. Overall, the results provide further substantiation of the validity of the strength-reduction factor approach for ensuring adequate life in elevated-temperature nuclear component weldments. 16 refs., 7 figs

ALARA review for the decontamination and decommissioning of the 233-S pipe trench

International Nuclear Information System (INIS)

Kornish, M.J.

1998-01-01

The 233-S Facility was completed in 1955 to expand plutonium production by further concentrating the plutonium nitrate product solution from the Reduction Oxidation (REDOX) Plant. The facility is radiologically contaminated because of operations and accidents. Isolation from REDOX and removal of the product transfer lines from the pipe trench is the second step in the decontamination and decommissioning of the entire 233-S Facility. The work scope is to isolate all piping from REDOX and then to remove all the piping/equipment from the pipe trench. The building is presently a Hazard Category 2 Nuclear Facility. A formal as low as reasonably achievable (ALARA) review is required by BHI-SH-02, Vol. 1, Procedure No. 1.22, Planning Radiological Work, when radiological conditions exceed trigger levels. The level of contamination inside the pipe trench and the process fluid piping is unknown. The potential exists to exceed the level of loose surface contamination, which requires a formal ALARA review when opening the pipe trench and cutting of piping commences. This ALARA review is for task instruction 1997-03-18-009 Revision 1, 233-S Pipe Trench Decon and Pipe Removal

Pneumatic soil removal tool

International Nuclear Information System (INIS)

Neuhaus, J.E.

1992-01-01

A soil removal tool is provided for removing radioactive soil, rock and other debris from the bottom of an excavation, while permitting the operator to be located outside of a containment for that excavation. The tool includes a fixed jaw, secured to one end of an elongate pipe, which cooperates with a movable jaw pivotably mounted on the pipe. Movement of the movable jaw is controlled by a pneumatic cylinder mounted on the pipe. The actuator rod of the pneumatic cylinder is connected to a collar which is slidably mounted on the pipe and forms part of the pivotable mounting assembly for the movable jaw. Air is supplied to the pneumatic cylinder through a handle connected to the pipe, under the control of an actuator valve mounted on the handle, to provide movement of the movable jaw. 3 figs

Pneumatic soil removal tool

Science.gov (United States)

Neuhaus, John E.

1992-01-01

A soil removal tool is provided for removing radioactive soil, rock and other debris from the bottom of an excavation, while permitting the operator to be located outside of a containment for that excavation. The tool includes a fixed jaw, secured to one end of an elongate pipe, which cooperates with a movable jaw pivotably mounted on the pipe. Movement of the movable jaw is controlled by a pneumatic cylinder mounted on the pipe. The actuator rod of the pneumatic cylinder is connected to a collar which is slidably mounted on the pipe and forms part of the pivotable mounting assembly for the movable jaw. Air is supplied to the pneumatic cylinder through a handle connected to the pipe, under the control of an actuator valve mounted on the handle, to provide movement of the movable jaw.

Stress Distribution in the Dissimilar Metal Butt Weld of Nuclear Reactor Piping due to the Simulation Technique for the Repair Welding

International Nuclear Information System (INIS)

Lee, Hweeseung; Huh, Namsu; Kim, Jinsu; Lee, Jinho

2013-01-01

During welding, the dissimilar metal butt welds of nuclear piping are typically subjected to repair welding in order to eliminate defects that are found during post-weld inspection. It has been found that the repair weld can significantly increase the tensile residual stress in the weldment, and therefore, accurate estimation of the weld residual stress due to repair weld, especially for dissimilar metal welds using Ni-based alloy 82/182 in nuclear components, is of great importance in order to assess susceptibility to primary water stress corrosion cracking. In the present study, the stress distributions of dissimilar metal butt welds in nuclear reactor piping subjected to repair weld were investigated based on detailed nonlinear finite element analyses. Particular emphasis was placed on the variation of the stress distribution in the dissimilar metal butt weld according to the finite element welding analysis sequence for the repair welding process

Investigations on the lifetime behaviour of a P23 pipe under fatigue loading

Energy Technology Data Exchange (ETDEWEB)

Friedmann, V.; Hartrott, P. von [Fraunhofer IWM, Freiburg (Germany)

2008-07-01

The performance of girth welds on new P23 low chromium steel pipes under cyclic loading at 450 C was investigated. The loading conditions were chosen to be representative for bore crack initiation and growth observed in main steam lines fabricated of 0.5Cr0.5Mo0.25V (CrMoV) steel. The microstructure of the base material and weldments was analysed. A lifetime model, initially set up for the prediction of thermo-cyclic loading, is used to predict the isothermal component behaviour. It is based on a Chaboche-type deformation model and the DTMF crack growth model. The failure mechanism of two component tests was compared to the model assumptions and the component lifetimes and failure locations are compared to the model predictions. (orig.)

Robotic platform for traveling on vertical piping network

Science.gov (United States)

Nance, Thomas A; Vrettos, Nick J; Krementz, Daniel; Marzolf, Athneal D

2015-02-03

This invention relates generally to robotic systems and is specifically designed for a robotic system that can navigate vertical pipes within a waste tank or similar environment. The robotic system allows a process for sampling, cleaning, inspecting and removing waste around vertical pipes by supplying a robotic platform that uses the vertical pipes to support and navigate the platform above waste material contained in the tank.

Analytical considerations for stress related remedies

International Nuclear Information System (INIS)

Rybicki, E.F.; McGuire, P.A.

1984-01-01

The study described here focuses on reducing the impact of one of the factors, contributing to integranular stress corrosion cracking (IGSCC) in BWR reactor piping, e.g., tensile residual stresses in the areas of observed cracking. There are several techniques for controlling residual stresses on the inside surface of girth welded pipes. The work described here is part of a larger study where various remedies and pipe geometries were considered. The stress remedy technique utilizes an induction heating method to alter residual stresses due to welding. The method is referred to as Induction Heating for Stress Improvement (IHSI). While IHSI was first applied to pipe-to-pipe weldments with successful results, many field applications of IHSI will be to pipe-to-tee or pipe-to-component geometries. Therefore, this study is directed toward obtaining a better understanding of the weld induced residual stress and the effect of IHSI on weldments with this type of geometry

Creep deformation and rupture behavior of type 304/308 stainless steel structural weldments

International Nuclear Information System (INIS)

McAfee, W.J.; Richardson, M.; Sartory, W.K.

1977-01-01

The creep deformation and rupture of type 304/308 stainless steel structural weldments at 593 0 C (1100 0 F) was experimentally investigated to study the comparative behavior of the base metal and weld metal constituents. The tests were conducted in support of ORNL's program to develop high-temperature structural design methods applicable to liquid-metal fast breeder reactor (LMFBR) system components that operate in the creep range. The specimens used were thin-walled, right circular cylinders capped with either flat or hemispherical heads and tested under internal gas pressure. Circumferential welds were located in different regions of the cylinder or head and, with one exception, were geometrically duplicated by all base metal regions in companion specimens. Results are presented on the comparative deformation and rupture behavior of selected points in the base metal and weldment regions of the different specimens and on the overall surface strains for selected specimens

Heat transfer characteristics and operation limit of pressurized hybrid heat pipe for small modular reactors

International Nuclear Information System (INIS)

Kim, Kyung Mo; Bang, In Cheol

2017-01-01

Highlights: • Thermal performances and operation limits of hybrid heat pipe were experimentally studied. • Models for predicting the operation limit of the hybrid heat pipe was developed. • Non-condensable gas affected heat transfer characteristics of the hybrid heat pipe. - Abstract: In this paper, a hybrid heat pipe is proposed for use in advanced nuclear power plants as a passive heat transfer device. The hybrid heat pipe combines the functions of a heat pipe and a control rod to simultaneously remove the decay heat generated from the core and shutdown the reactor under accident conditions. Thus, the hybrid heat pipe contains a neutron absorber in the evaporator section, which corresponds to the core of the reactor pressure vessel. The presence of the neutron absorber material leads to differences in the heated diameter and hydraulic diameter of the heat pipe. The cross-sectional areas of the vapor paths through the evaporator, adiabatic, and condenser sections are also different. The hybrid heat pipe must operate in a high-temperature, high-pressure environment to remove the decay heat. In other words, the operating pressure must be higher than those of the commercially available thermosyphons. Hence, the thermal performances, including operation limit of the hybrid heat pipe, were experimentally studied in the operating pressure range of 0.2–20 bar. The operating pressure of the hybrid heat pipe was controlled by charging the non-condensable gas which is unused method to achieve the high saturation pressure in conventional thermosyphons. The effect of operating pressure on evaporation heat transfer was negligible, while condensation heat transfer was affected by the amount of non-condensable gas in the test section. The operation limit of the hybrid heat pipe increased with the operating pressure. Maximum heat removal capacity of the hybrid heat pipe was up to 6 kW which is meaningful value as a passive decay heat removal device in the nuclear power

Heat pipe as a cooling mechanism in an aeroponic system

Energy Technology Data Exchange (ETDEWEB)

Srihajong, N.; Terdtoon, P.; Kamonpet, P. [Department of Mechanical Engineering, Faculty of Engineering, Chiang Mai University, Chiang Mai 50200 (Thailand); Ruamrungsri, S. [Department of Horticulture, Faculty of Agriculture, Chiang Mai University, Chiang Mai 50200 (Thailand); Ohyama, T. [Department of Applied Biological Chemistry, Faculty of Agriculture, Niigata University (Japan)

2006-02-01

This paper presents an establishment of a mathematical model explaining the operation of an aeroponic system for agricultural products. The purpose is to study the rate of energy consumption in a conventional aeroponic system and the feasibility of employing a heat pipe as an energy saver in such a system. A heat pipe can be theoretically employed to remove heat from the liquid nutrient that flows through the growing chamber of an aeroponic system. When the evaporator of the heat pipe receives heat from the nutrient, the inside working fluid evaporates into vapor and flows to condense at the condenser section. The outlet temperature of the nutrient from the evaporator section is, therefore, decreased by the heat removal mechanism. The heat pipe can also be used to remove heat from the greenhouse by applying it on the greenhouse wall. By doing this, the nutrient temperature before entering into the nutrient tank decreases and the cooling load of evaporative cooling will subsequently be decreased. To justify the heat pipe application as an energy saver, numerical computations have been done on typical days in the month of April from which maximum heating load occurs and an appropriate heat pipe set was theoretically designed. It can be seen from the simulation that the heat pipe can reduce the electric energy consumption of an evaporative cooling and a refrigeration systems in a day by 17.19% and 10.34% respectively. (author)

Correlation between corrosion resistance properties and thermal cycles experienced by gas tungsten arc welding and laser beam welding Alloy 690 butt weldments

International Nuclear Information System (INIS)

Lee, H T; Wu, J L

2009-01-01

This study investigates the correlation between the thermal cycles experienced by Alloy 690 weldments fabricated using gas tungsten arc welding (GTAW) and laser beam welding (LBW) processes, and their corresponding corrosion resistance properties. The corrosion resistance of the weldments is evaluated using a U-bend stress corrosion test in which the specimens are immersed in a boiling, acid solution for 240 h. The experimental results reveal that the LBW inputs significantly less heat to the weldment than the GTAW, and therefore yields a far faster cooling rate. Moreover, the corrosion tests show that in the GTAW specimen, intergranular corrosion (IGC) occurs in both the fusion zone (FZ) and the heat affected zone (HAZ). By contrast, the LBW specimen shows no obvious signs of IGC.

Development of bore tools for pipe welding and cutting

International Nuclear Information System (INIS)

Oka, Kiyoshi; Ito, Akira; Takiguchi, Yuji

1998-01-01

In the International Thermonuclear Experimental Reactor (ITER), in-vessel components replacement and maintenance requires that connected cooling pipes be cut and removed beforehand and that new components be installed to which cooling pipes must be rewelded. All welding must be inspected for soundness after completion. These tasks require a new task concept for ensuring shielded areas and access from narrow ports. Thus, it became necessary to develop autonomous locomotion welding and cutting tools for branch and main pipes to weld pipes by in-pipe access; a system was proposed that cut and welded branch and main pipes after passing inside pipe curves, and elemental technologies developed. This paper introduces current development in tools for welding and cutting branch pipes and other tools for welding and cutting the main pipe. (author)

Development of bore tools for pipe welding and cutting

Energy Technology Data Exchange (ETDEWEB)

Oka, Kiyoshi; Ito, Akira; Takiguchi, Yuji [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

1998-04-01

In the International Thermonuclear Experimental Reactor (ITER), in-vessel components replacement and maintenance requires that connected cooling pipes be cut and removed beforehand and that new components be installed to which cooling pipes must be rewelded. All welding must be inspected for soundness after completion. These tasks require a new task concept for ensuring shielded areas and access from narrow ports. Thus, it became necessary to develop autonomous locomotion welding and cutting tools for branch and main pipes to weld pipes by in-pipe access; a system was proposed that cut and welded branch and main pipes after passing inside pipe curves, and elemental technologies developed. This paper introduces current development in tools for welding and cutting branch pipes and other tools for welding and cutting the main pipe. (author)

Technical considerations for flexible piping design in nuclear power plants

International Nuclear Information System (INIS)

Lu, S.C.; Chou, C.K.

1985-01-01

The overall objective of this research project is to develop a technical basis for flexible piping designs which will improve piping reliability and minimize the use of pipe supports, snubbers, and pipe whip restraints. The current study was conducted to establish the necessary groundwork based on the piping reliability analysis. A confirmatory piping reliability assessment indicated that removing rigid supports and snubbers tends to either improve or affect very little the piping reliability. A couple of changes to be implemented in Regulatory Guide (RG) 1.61 and RG 1.122 aimed at more flexible piping design were investigated. It was concluded that these changes substantially reduce calculated piping responses and allows piping redesigns with significant reduction in number of supports and snubbers without violating ASME code requirements

Development of bore tools for pipe inspection

Energy Technology Data Exchange (ETDEWEB)

Oka, Kiyoshi; Nakahira, Masataka; Taguchi, Kou; Ito, Akira [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

1998-04-01

In the International Thermonuclear Reactor (ITER), replacement and maintenance on in-vessel components requires that all cooling pipes connected be cut and removed, that a new component be installed, and that all cooling pipes be rewelded. After welding is completed, welded area must be inspected for soundness. These tasks require a new work concept for securing shielded area and access from narrow ports. Tools had to be developed for nondestructive inspection and leak testing to evaluate pipe welding soundness by accessing areas from inside pipes using autonomous locomotion welding and cutting tools. A system was proposed for nondestructive inspection of branch pipes and the main pipe after passing through pipe curves, the same as for welding and cutting tool development. Nondestructive inspection and leak testing sensors were developed and the basic parameters were obtained. In addition, the inspection systems which can move inside pipes and conduct the nondestructive inspection and the leak testing were developed. In this paper, an introduction will be given to the current situation concerning the development of nondestructive inspection and leak testing machines for the branch pipes. (author)

Intergranular corrosion susceptibility in supermartensitic stainless steel weldments

Energy Technology Data Exchange (ETDEWEB)

Aquino, J.M. [Sao Carlos Federal University (UFSCar), Materials Engineering Department, Rodovia Washington Luis, km 235, CEP 13565-905, Sao Carlos, SP (Brazil)], E-mail: dsek@power.ufscar.br; Della Rovere, C.A.; Kuri, S.E. [Sao Carlos Federal University (UFSCar), Materials Engineering Department, Rodovia Washington Luis, km 235, CEP 13565-905, Sao Carlos, SP (Brazil)

2009-10-15

The intergranular corrosion susceptibility in supermartensitic stainless steel (SMSS) weldments was investigated by the double loop - electrochemical potentiokinetic reactivation (DL-EPR) technique through the degree of sensitization (DOS). The results showed that the DOS decreased from the base metal (BM) to the weld metal (WM). The heat affected zone (HAZ) presented lower levels of DOS, despite of its complex precipitation mechanism along the HAZ length. Chromium carbide precipitate redissolution is likely to occur due to the attained temperature at certain regions of the HAZ during the electron beam welding (EBW). Scanning electron microscopy (SEM) images showed preferential oxidation sites in the BM microstructure.

Reliability analysis of stiff versus flexible piping

International Nuclear Information System (INIS)

Lu, S.C.

1985-01-01

The overall objective of this research project is to develop a technical basis for flexible piping designs which will improve piping reliability and minimize the use of pipe supports, snubbers, and pipe whip restraints. The current study was conducted to establish the necessary groundwork based on the piping reliability analysis. A confirmatory piping reliability assessment indicated that removing rigid supports and snubbers tends to either improve or affect very little the piping reliability. The authors then investigated a couple of changes to be implemented in Regulatory Guide (RG) 1.61 and RG 1.122 aimed at more flexible piping design. They concluded that these changes substantially reduce calculated piping responses and allow piping redesigns with significant reduction in number of supports and snubbers without violating ASME code requirements. Furthermore, the more flexible piping redesigns are capable of exhibiting reliability levels equal to or higher than the original stiffer design. An investigation of the malfunction of pipe whip restraints confirmed that the malfunction introduced higher thermal stresses and tended to reduce the overall piping reliability. Finally, support and component reliabilities were evaluated based on available fragility data. Results indicated that the support reliability usually exhibits a moderate decrease as the piping flexibility increases. Most on-line pumps and valves showed an insignificant reduction in reliability for a more flexible piping design

The relationship between microstructure and mechanical properties of ferritic chromium steel weldments

Energy Technology Data Exchange (ETDEWEB)

Mayr, Peter; Cerjak, Horst [Graz Univ. of Technology (Austria); Toda, Yoshiaki; Hara, Toru; Abe, Fujio [National Institute for Materials Science (Japan)

2008-07-01

Welding as the major joining and repair technology for steels in thermal power plants has a significant influence on the steels microstructure and, therefore, on its properties. Heat-resistant martensitic 9-12% chromium steels show an affinity to the retention of delta ferrite in the heat-affected zone of their weldments. This is related to their high level of ferrite stabilizing alloying elements such as Cr, W or Mo. Retained delta ferrite in martensitic steel grades has a significant negative influence on creep strength, fatigue strength, toughness and oxidation resistance. In the long-term range of creep exposure, many weldments of martensitic heatresistant steels fail by Type IV cracking in the fine-grained region of the heat-affected zone. In this work, the formation of the heat-affected zone microstructures in martensitic chromium steels is studied by in-situ X-ray diffraction using synchrotron radiation, optical microscopy as well as most advanced electron microscopical methods. The observed microstructure is directly linked to the mechanical properties, i.e. ductility, toughness and creep strength. Characteristic failure modes are discussed in detail. (orig.)

Mechanical behaviour of AISI 304/307 weldments creep tested at 7000C

International Nuclear Information System (INIS)

Pope, A.M.; Monteiro, S.N.; Silveira, T.L.

Preliminary observations on the mechanical behavior of AISI 304/347 weldments creep tested at 700 0 C are presented. The results are compared with those of similar welded joints isothermally treated at the same temperature for different times. The peculiar aspects in the mechanical behavior are discussed based on precipitation reactions which occur in the joint materials [pt

Applications of heat pipes for HVAC dehumidification at Walt Disney World

International Nuclear Information System (INIS)

Allen, P.J.; Dinh, K.

1993-01-01

This paper presents the theory and application of heat pipes for HVAC dehumidification purposes. In HVAC applications, a heat pipe is used as a heat exchanger that transfers heat from the return air directly to the supply air. The air is pre-cooled entering the cooling coil and reheated using the same heat removed from the return air. While consuming no energy, the heat pipe lets the evaporator coil operate at a lower temperature, increasing the moisture removal capabilities of the HVAC system by 50% to 100%. WALT DISNEY WORLD is currently testing several heat pipe applications ranging from 1 to 240 tons. The applications include (1) water attractions (2) museums/artifacts areas (3) resort guest rooms and (4) locker rooms. Actual energy usage and relative humidity reductions are shown to determine the effectiveness of the heat pipe as an energy efficient method of humidity control

A mechanism for corrosion product deposition on the carbon steel piping in the residual heat removal system of BWRs

International Nuclear Information System (INIS)

Aizawa, Motohiro; Chiba, Yoshinori; Hosokawa, Hideyuki; Ohsumi, Katsumi; Uchida, Shunsuke; Ishizawa, Noboru

2002-01-01

The dose rate of the residual heat removal (RHR) piping has been considered to be caused by accumulation of insoluble (crud) radioactive corrosion products on carbon steel surfaces. Soft shutdown procedures (i.e., plant shutdown with moderate coolant temperature reduction rate) used to be applied to reduce crud radioactivity release from the fuel surface, but these are no longer used because of the need for shorter plant shutdown times. In order to apply other suitable countermeasures to reduce RHR dose rate, assessment of plant data, experiments on deposition of crud and ion species on carbon steel, and mass balance evaluation of radioactive corrosion products based on plant and laboratory data were carried out and the following findings were made. (1) Deposits of ion species on carbon steel surfaces of the RHR piping was much more numerous than for crud. (2) Ion species accumulation behavior on RHR piping, which is temperature dependent, can be evaluated with the calculation model used for the dehydration reaction of corrosion products generated during the wet lay-up period. (3) Deposition amounts could be reduced to 1/2.5 when the starting RHR system operation temperature was lowered from 155degC to 120degC. (author)

Measurement of pipe wall thinning by ultra acoustic resonance technique using optical fiber

International Nuclear Information System (INIS)

Shirai, Takehiro; Machijima, Yuichi

2009-01-01

This is the novel system for Pipe Wall Thickness measurement which is combined EAMT(Electro Magnetic Acoustic Transducer) and Optical Fiber Sensor. The conventional ultrasonic thickness meter is using in pipe wall thickness measurement. However, it is necessary to remove a heat insulator from pipe line. A characteristic of this novel system is that it is possible to measure without removing a heat insulator and on-line monitoring, because of measurement probe is attached between pipe surface and heat insulator. As a result of measured with this system, we could measure 30 mm thickness of carbon and stainless steel at the maximum and pipe specimen of elbow shape. Heat-resistant characteristic confirmed at 200 degrees C until about 7000 hours. (author)

Three-dimensional temperature history of a multipass filled weldment. Part 2

International Nuclear Information System (INIS)

Pinkowish, J.A.; Whitman, P.K.

1976-01-01

Computer simulation of the three-dimensional temperature history in a multipass filled weldment was attempted by modifying a transient heat transfer code, HEATING5. The model includes temperature-dependent physical parameters, radiation and convection heat losses, turbulent and laminar convection in the molten pool, and variable arc velocity, intensity, and weld geometry. The model requires approximately 28 CPU min to simulate one second of welding. 15 figures, 8 tables

Evaluation of weldments in Type 21-6-9 stainless steel for Compact Ignition Tokamak structural applications: Phase 1

International Nuclear Information System (INIS)

Alexander, D.J.; Goodwin, G.M.; Bloom, E.E.

1991-06-01

Primary design considerations for the Compact Ignition Tokamak toroidal field-coil cases are yield strength and toughness in the temperature range from 77 to 300 K. Type 21-6-9 stainless steel, also still known by its original Armco Steel Company trade name Nitronic 40, is the proposed alloy for this application. It has high yield strength and usually adequate base metal toughness, but weldments in thick sections have not been adequately characterized in terms of mechanical properties or hot-cracking propensity. In this study, weldability of the alloy in heavy sections and the mechanical properties of the resultant welds were investigated including tensile yield strength and Charpy V-notch toughness at 77 K and room temperature. Weldments were made in four different base metals using seven different filler metals. None of the weldments showed any indication of hot-cracking problems. All base metals, including weldment heat-affected zones, were found to have adequate strength and impact toughness at both test temperatures. Weld metals, on the other hand, except ERNiCr-3 and ENiCrFe-3 had impact toughnesses of less than 67 J at 77 K. Inconel 82 had an average weld metal impact toughness of over 135 J at 77 K, and although its strength at 77 K is less than that of type 21-6-9 base metal, at this point it is considered to be the first-choice filler metal. Phase 2 of this program will concentrate on composition refinement and process/procedure optimization for the generic ERNiCr-3 composition and will generate a design data base for base and weld metal, including tensile, fracture toughness, and crack growth rate data

Pipe and hose decontamination apparatus

International Nuclear Information System (INIS)

Fowler, D.E.

1985-01-01

A pipe and hose decontamination apparatus is disclosed using freshly filtered high pressure Freon solvent in an integrated closed loop to remove radioactive particles or other contaminants from items having a long cylindrical geometry such as hoses, pipes, cables and the like. The pipe and hose decontamination apparatus comprises a chamber capable of accomodating a long cylindrical work piece to be decontaminated. The chamber has a downward sloped bottom draining to a solvent holding tank. An entrance zone, a cleaning zone and an exit drying zone are defined within the chamber by removable partitions having slotted rubber gaskets in their centers. The entrance and exit drying zones contain a horizontally mounted cylindrical housing which supports in combination a plurality of slotted rubber gaskets and circular brushes to initiate mechanical decontamination. Solvent is delivered at high pressure to a spray ring located in the cleaning zone having a plurality of nozzles surrounding the work piece. The solvent drains into a solvent holding tank located below the nozzles and means are provided for circulating the solvent to and from a solvent cleaning, distilling and filter unit

Effect of heat treatment upon the fatigue-crack growth behavior of Alloy 718 weldments

International Nuclear Information System (INIS)

Mills, W.J.; James, L.A.

1981-05-01

The microstructural features that influenced the room and elevated temperature fatigue-crack growth behavior of as-welded, conventional heat-treated, and modified heat-treated Alloy 718 GTA weldments were studied. Electron fractographic examination of fatigue fracture surfaces revealed that operative fatigue mechanisms were dependent on microstructure, temperatures and stress intensity factor. All specimens exhibited three basic fracture surface appearances at temperatures up to 538 degrees C: crystallographic faceting at low stress intensity range (ΔK) levels, striation, formation at intermediate values, and dimples coupled with striations in the highest (ΔK) regime. At 649 degrees C, the heat-treated welds exhibited extensive intergranular cracking. Laves and δ particles in the conventional heat-treated material nucleated microvoids ahead of the advancing crack front and caused on overall acceleration in crack growth rates at intermediate and high ΔK levels. The modified heat treatment removed many of these particles from the weld zone, thereby improving its fatigue resistance. The dramatically improved fatigue properties exhibited by the as-welded material was attributed to compressive residual stresses introduced by the welding process. 19 refs., 16 figs

Relationship between ultrasonic Rayleigh waves and surface residual stress

International Nuclear Information System (INIS)

Adler, L.; Cook, K.V.; Dewey, B.R.; King, R.T.

1977-01-01

Local variations of Rayleigh (surface) circumferential ultrasonic wave velocity near a pipe-girth weld in large-diameter thin-wall type 316H stainless steel pipe were measured. The weldment was similar to those anticipated for the Liquid Metal Fast Breeder Reactor (LMFBR) piping systems. The residual stress distribution was estimated independently from shell theory for an elastic, infinite, thin shell with circumferential line loading. An upper bound on the magnitude of the residual stresses was estimated assuming the deformation of the shell was entirely elastic. The pattern of surface wave velocity variations matches the theoretical residual stress pattern closely. It is suggested that the monitoring of surface wave velocity variations might be used for characterizing residual stress patterns near critical welds in piping, aiding in design calculations, and for in-service monitoring of the state of stress of weldments

Finite element modeling of ultrasonic inspection of weldments

International Nuclear Information System (INIS)

Dewey, B.R.; Adler, L.; Oliver, B.F.; Pickard, C.A.

1983-01-01

High performance weldments for critical service applications require 100% inspection. Balanced against the adaptability of the ultrasonic method for automated inspection are the difficulties encountered with nonhomogeneous and anisotropic materials. This research utilizes crystals and bicrystals of nickel to model austenitic weld metal, where the anisotropy produces scattering and mode conversion, making detection and measurement of actual defects difficult. Well characterized samples of Ni are produced in a levitation zone melting facility. Crystals in excess of 25 mm diameter and length are large enough to permit ultrasonic measurements of attenuation, wave speed, and spectral content. At the same time, the experiments are duplicated as finite element models for comparison purposes

Short cracks in piping and piping welds. Seventh program report, March 1993-December 1994. Volume 4, Number 1

Energy Technology Data Exchange (ETDEWEB)

Wilkowski, G.M.; Ghadiali, N.; Rudland, D.; Krishnaswamy, P.; Rahman, S.; Scott, P. [Battelle, Columbus, OH (United States)

1995-04-01

This is the seventh progress report of the U.S. Nuclear Regulatory Commission`s research program entitled {open_quotes}Short Cracks in Piping and Piping Welds{close_quotes}. The program objective is to verify and improve fracture analyses for circumferentially cracked large-diameter nuclear piping with crack sizes typically used in leak-before-break (LBB) analyses and in-service flaw evaluations. All work in the eight technical tasks have been completed. Ten topical reports are scheduled to be published. Progress only during the reporting period, March 1993 - December 1994, not covered in the topical reports is presented in this report. Details about the following efforts are covered in this report: (1) Improvements to the two computer programs NRCPIPE and NRCPIPES to assess the failure behavior of circumferential through-wall and surface-cracked pipe, respectively; (2) Pipe material property database PIFRAC; (3) Circumferentially cracked pipe database CIRCUMCK.WKI; (4) An assessment of the proposed ASME Section III design stress rule changes on pipe flaw tolerance; and (5) A pipe fracture experiment on a section of pipe removed from service degraded by microbiologically induced corrosion (MIC) which contained a girth weld crack. Progress in the other tasks is not repeated here as it has been covered in great detail in the topical reports.

Short cracks in piping and piping welds. Seventh program report, March 1993-December 1994. Volume 4, Number 1

International Nuclear Information System (INIS)

Wilkowski, G.M.; Ghadiali, N.; Rudland, D.; Krishnaswamy, P.; Rahman, S.; Scott, P.

1995-04-01

This is the seventh progress report of the U.S. Nuclear Regulatory Commission's research program entitled open-quotes Short Cracks in Piping and Piping Weldsclose quotes. The program objective is to verify and improve fracture analyses for circumferentially cracked large-diameter nuclear piping with crack sizes typically used in leak-before-break (LBB) analyses and in-service flaw evaluations. All work in the eight technical tasks have been completed. Ten topical reports are scheduled to be published. Progress only during the reporting period, March 1993 - December 1994, not covered in the topical reports is presented in this report. Details about the following efforts are covered in this report: (1) Improvements to the two computer programs NRCPIPE and NRCPIPES to assess the failure behavior of circumferential through-wall and surface-cracked pipe, respectively; (2) Pipe material property database PIFRAC; (3) Circumferentially cracked pipe database CIRCUMCK.WKI; (4) An assessment of the proposed ASME Section III design stress rule changes on pipe flaw tolerance; and (5) A pipe fracture experiment on a section of pipe removed from service degraded by microbiologically induced corrosion (MIC) which contained a girth weld crack. Progress in the other tasks is not repeated here as it has been covered in great detail in the topical reports

Life Management of high energy piping girth welds

International Nuclear Information System (INIS)

Cohn, M.J.; Paterson, S.R.

1994-01-01

Life management of high energy piping systems is a synergistic process that combines the collective results from nondestructive examination (NDE), stress analysis, metallurgical replication, and fracture mechanics evaluations. To achieve conclusions with high confidence and reliability, the methodology requires that: (1) all weldments must be appropriately examined to establish initial baseline data and indicate both fabrication and inservice damage, (2) as-found stress analyses must be consistent with field estimated displacements to select sites of maximum in-service damage, and (3) metallurgical replicas must be taken at high stress sites determined as an outcome of a life exhaustion evaluation. The multidiscipline tasks are effectively managed by developing a rational framework incorporating all of the above requirements. Analytical algorithms that estimate linear and nonlinear degradation effects are included in the remaining life predictions. High damage locations are selected based on a life exhaustion calculation. Localized remaining life and reexamination intervals for failures governed by creep and fatigue damage are estimated by metallurgical replica cavitation damage and the service life. Stress-based creep damage identified in metallurgical replicas should correspond to the predicted high damage locations from the life exhaustion calculation. The methodology minimizes future reexamination locations while providing high certainty of monitoring lead-the-fleet damage. This life management program recognizes the aging process in plant equipment. It establishes a continuous process of examinations, evaluations, and decisions to track degradation of the piping system life cycle. Potential problems are identified long before failures occur. Corrective action is taken during scheduled outages to maintain the required level of plant performance

Method of vertically and horizontally cutting steel pipe piles and removing them based on the development of a steel pipe pile vertically cutting machine; Kokanko tatehoko setsudanki no kaihatsu ni yoru kochi chubu no juo setsudan tekkyo koho

Energy Technology Data Exchange (ETDEWEB)

Watanabe, S.; Takeshita, A.; Kobayashi, K.

1997-07-25

A machine for vertically cutting steel pipe piles has newly been developed for the purpose of removing the end portions the shore protection steel pipe piles which interfere with the shield tunneling work in the Ohokagawa River tunneling section on the Minato Mirai 21 Line. This paper reports the development of the machine for vertically cutting steel pipe piles, and a method of cutting the shield tunneling work hindering piles under the ground by using this machine. The obstacle-constituting portions of the piles are removed by destroying the copings, excavating the interior of the piles to make the same hollow so that a cutting machine can be inserted, and cutting the piles vertically and horizontally. The basic structure of the cutting machine comprises a lower cutting unit for making forward and backward and upward and downward movements of a cutter, and an upper movable unit for controlling the rotation of the cutting unit. The cutting of a pile is done by projecting the cutter by a cylinder the base of which is joined to a cutter driver, and then moving the rotating cutter upward. The amounts of movements of these parts are detected by sensors, and an arbitrary range of the underground portion of a pile can be cut by a remote control operation. 10 figs., 1 tab.

Hydrogen assisted stress-cracking behaviour of electron beam welded supermartensitic stainless steel weldments

International Nuclear Information System (INIS)

Bala Srinivasan, P.; Sharkawy, S.W.; Dietzel, W.

2004-01-01

Supermartensitic stainless steel (SMSS) grades are gaining popularity as an alternate material to duplex and super duplex stainless steels for applications in oil and gas industries. The weldability of these steels, though reported to be better when compared to conventional martensitic stainless steels, so far has been addressed with duplex stainless steel electrodes/fillers. This work addresses the stress-cracking behaviour of weldments of a high-grade supermartensitic stainless steel (11% Cr, 6.5% Ni and 2% Mo) in the presence of hydrogen. Welds were produced with matching consumables, using electron beam welding (EBW) process. Weldments were subjected to slow strain rate tests in 0.1 M NaOH solution, with introduction of hydrogen into the specimens by means of potentiostatic cathodic polarisation at a potential of -1200 mV versus Ag/AgCl electrode. Reference tests were performed in air for comparison, and the results suggest that both the SMSS base material and the EB weld metal are susceptible to embrittlement under the conditions of hydrogen charging

Remote controlled in-pipe manipulators for dye-penetrant inspection and grinding of weld roots inside of pipes

International Nuclear Information System (INIS)

Seeberger, E.K.

2000-01-01

Technical plants which have to satisfy stringent safety criteria must be continuously kept in line with the state of art. This applies in particular to nuclear power plants. The quality of piping in nuclear power plants has been improved quite considerably in recent years. By virtue of the very high quality requirements fulfilled in the manufacture of medium-carrying and pressure-retaining piping, one of the focal aspects of in-service inspections is the medium wetted inside of the piping. A remote controlled pipe crawler has been developed to allow to perform dye penetrant testing of weld roots inside piping (ID ≥ 150 mm). The light crawler has been designed such that it can be inserted into the piping via valves (gate valves, check valves,...) with their internals removed. Once in the piping, all crawler movements are remotely controlled (horizontal and vertical pipes incl. the elbows). If indications are found these discontinuities are ground according to a qualified procedure using a special grinding head attached to the crawler with complete extraction of all grinding residues. The in-pipe grinding is a special qualified three (3) step performance that ensures no residual tensile stress (less than 50 N/mm 2 ) in the finish machined austenitic material surface. The in-pipe inspection system, qualified according to both the specifications of the German Nuclear Safety Standards Commission (KTA) and the American Society of Mechanical Engineers (ASME), has already been used successfully in nuclear power plants on many occasions. (author)

High temperature oxidation in the context of life assessment and microstructural degradation of weldments of 2.25Cr-1Mo steel

International Nuclear Information System (INIS)

Singh Raman, R.K.; Muddle, B.C.

2002-01-01

The prevalence of in-service failures in the welds of chromium-molybdenum ferritic steels causes great concern in steam generating/handling systems of power plants, and components of petroleum/petrochemical industries. This paper is a review of the non-uniform scaling behaviour across microstructural gradients in weldments of pressure vessel steels in order to develop a global model for life-assessment by relating oxide scale thickness with time-temperature history of in-service components. The paper also investigates gaseous corrosion-assisted deterioration of the weldment microstructure

Small pipe characterization system (SPCS) conceptual design

Energy Technology Data Exchange (ETDEWEB)

Anderson, M.O.; Ferrante, T.A.; McKay, M.D.

1995-01-01

Throughout the Department of Energy (DOE) complex there are many facilities that have been identified for Decontamination and Decommissioning (D&D). As processes are terminated or brought off-line, facilities are placed on the inactive list, and facility managers and site contractors are required to assure a safe and reliable decommissioning and transition of these facilities to a clean final state. Decommissioning of facilities requires extensive reliable characterization, decontamination and in some cases dismantlement. Characterization of piping systems throughout the DOE complex is becoming more and more necessary. In addition to decommissioning activities, characterization activities are performed as part of surveillance and maintenance (S&M). Because of the extent of contamination, all inactive facilities require some type of S&M. These S&M activities include visual assessment, equipment and material accounting, and maintenance. The majority of the inactive facilities have piping systems 3 inches or smaller that are inaccessible because they are contaminated, imbedded in concrete, or run through hot cells. Many of these piping systems have been inactive for a number of years and there exists no current system condition information or the historical records are poor and/or missing altogether. Many of these piping systems are placed on the contaminated list, not because of known contamination, but because of the risk of internal contamination. Many of the piping systems placed on the contamination list may not have internal contamination. Because there is a potential however, they are treated as such. The cost of D&D can be greatly reduced by identifying and removing hot spot contamination, leaving clean piping to be removed using conventional methods. Accurate characterization of these piping systems is essential before, during and after all D&D activities.

Small pipe characterization system (SPCS) conceptual design

International Nuclear Information System (INIS)

Anderson, M.O.; Ferrante, T.A.; McKay, M.D.

1995-01-01

Throughout the Department of Energy (DOE) complex there are many facilities that have been identified for Decontamination and Decommissioning (D ampersand D). As processes are terminated or brought off-line, facilities are placed on the inactive list, and facility managers and site contractors are required to assure a safe and reliable decommissioning and transition of these facilities to a clean final state. Decommissioning of facilities requires extensive reliable characterization, decontamination and in some cases dismantlement. Characterization of piping systems throughout the DOE complex is becoming more and more necessary. In addition to decommissioning activities, characterization activities are performed as part of surveillance and maintenance (S ampersand M). Because of the extent of contamination, all inactive facilities require some type of S ampersand M. These S ampersand M activities include visual assessment, equipment and material accounting, and maintenance. The majority of the inactive facilities have piping systems 3 inches or smaller that are inaccessible because they are contaminated, imbedded in concrete, or run through hot cells. Many of these piping systems have been inactive for a number of years and there exists no current system condition information or the historical records are poor and/or missing altogether. Many of these piping systems are placed on the contaminated list, not because of known contamination, but because of the risk of internal contamination. Many of the piping systems placed on the contamination list may not have internal contamination. Because there is a potential however, they are treated as such. The cost of D ampersand D can be greatly reduced by identifying and removing hot spot contamination, leaving clean piping to be removed using conventional methods. Accurate characterization of these piping systems is essential before, during and after all D ampersand D activities

Stress analysis of the O-element pipe during the process of flue gases purification

Directory of Open Access Journals (Sweden)

Nekvasil R.

2008-11-01

Full Text Available Equipment for flue gases purification from undesired substances is used throughout power and other types of industry. This paper deals with damaging of the O-element pipe designed to remove sulphur from the flue gases, i.e. damaging of the pipe during flue gases purification. This purification is conducted by spraying the water into the O-shaped pipe where the flue gases flow. Thus the sulphur binds itself onto the water and gets removed from the flue gas. Injection of cold water into hot flue gases, however, causes high stress on the inside of the pipe, which can gradually damage the O-element pipe. In this paper initial injection of water into hot pipe all the way to stabilization of temperature fields will be analyzed and the most dangerous places which shall be considered for fatigue will be determined.

Temperature and distortion transients in gas tungsten-arc weldments

International Nuclear Information System (INIS)

Glickstein, S.S.; Friedman, E.

1979-10-01

An analysis and test program to develop a fundamental understanding of the gas tungsten-arc welding process has been undertaken at the Bettis Atomic Power Laboratory to develop techniques to determine and control the various welding parameters and weldment conditions so as to result in optimum weld response characteristics. These response characteristics include depth of penetration, weld bead configuration, weld bead sink and roll, distortion, and cracking sensitivity. The results are documented of that part of the program devoted to analytical and experimental investigations of temperatures, weld bead dimensions, and distortions for moving gas tungsten-arc welds applied to Alloy 600 plates

TEM observations of HT-9 as-welded weldment microstructures

International Nuclear Information System (INIS)

Foulds, J.R.; Lechtenberg, T.A.

1984-01-01

TEM studies of different locations in an HT-9 weldment indicated delta-ferrite (delta) occurrence, M 23 C 6 precipitation at delta-martensite interfaces, fine carbide precipitation at prior austenite grain boundaries, and martensite lath and lath packet size to be the distinguishable microstructure features observed. Furthermore, retained austenite films were observed in the weld metal and the HAZ adjacent to the weld metal that reached the highest temperature during joining. The microstructures correlate well with the observed room temperature microhardness except for the fusion boundary in weld metal which exhibited a hardness drop and an unexpected minimum amount of delta-ferrite

Efficient methods of piping cleaning

Directory of Open Access Journals (Sweden)

Orlov Vladimir Aleksandrovich

2014-01-01

Full Text Available The article contains the analysis of the efficient methods of piping cleaning of water supply and sanitation systems. Special attention is paid to the ice cleaning method, in course of which biological foil and various mineral and organic deposits are removed due to the ice crust buildup on the inner surface of water supply and drainage pipes. These impurities are responsible for the deterioration of the organoleptic properties of the transported drinking water or narrowing cross-section of drainage pipes. The co-authors emphasize that the use of ice compared to other methods of pipe cleaning has a number of advantages due to the relative simplicity and cheapness of the process, economical efficiency and lack of environmental risk. The equipment for performing ice cleaning is presented, its technological options, terms of cleansing operations, as well as the volumes of disposed pollution per unit length of the water supply and drainage pipelines. It is noted that ice cleaning requires careful planning in the process of cooking ice and in the process of its supply in the pipe. There are specific requirements to its quality. In particular, when you clean drinking water system the ice applied should be hygienically clean and meet sanitary requirements.In pilot projects, in particular, quantitative and qualitative analysis of sediments adsorbed by ice is conducted, as well as temperature and the duration of the process. The degree of pollution of the pipeline was estimated by the volume of the remote sediment on 1 km of pipeline. Cleaning pipelines using ice can be considered one of the methods of trenchless technologies, being a significant alternative to traditional methods of cleaning the pipes. The method can be applied in urban pipeline systems of drinking water supply for the diameters of 100—600 mm, and also to diversion collectors. In the world today 450 km of pipelines are subject to ice cleaning method.Ice cleaning method is simple

On the corrosion testing of weldments of high alloyed CrNiMo-stainless steels and NiCrMo-alloys

International Nuclear Information System (INIS)

Riedel, G.; Voigt, C.; Werner, H.

1997-01-01

Weldments of high-alloyed CrNiMo stainless steels and NiCrMo alloys can be more susceptible to localized corrosion than the solution annealed basic material owing to segregations and precipitations in the heat affected zone, the high temperature zone and/or in the weld. To investigate these differences the FeCl 3 -test (10% FeCl 3 . 6aq), the test ''green death'' (11.5% H 2 SO 4 , 1.2% HCl, 1% CuCl 2 , 1% FeCl 3 ) as well as chronopotentiostatic tests in artificial sea water or in 3% NaCl-solution are used. In particular for testing the highest alloyed materials a CaCl 2 -test was developed (4.5 M CaCl 2 , chronopotentiostatic test in duration of 8 to 10 hours at + 200 mV (SCE)), which can be carried out to a temperature of 115 C at atmospheric pressure. The aggressivity increases in the range FeCl 3 -test, ''green death''-test, CaCl 2 -test. Matching and graduated over-alloyed weldments (TIG, heat input of 7 and 15.5 kJ/cm) of materials 1.4529, 1.4562, 2.4856, 2.4819 (german materials No.) are comparingly examined in various tests, of materials 1.4406, 1.4539, 1.4439 and 1.4563 (german materials No.) only matching weldments in the FeCl 3 -test. In strongly oxidizing media only a highly over-alloyed performed weldment (filler material 2.4607, german material No.) produces the best corrosion behaviour, measured as the critical temperatures of localized corrosion. Measurements of critical current densities of passivation can be used for investigations of corrosion behaviour of weldments, too. Critical current densities of passivation are showing a tendency to inverse proportion to the critical temperatures of localized corrosion. Suitable electrolytes are among others 0.2 M H 2 SO 4 + 1 M NaCl + 10 -3 % KSCN, N 2 -bubbled, 25 to 60 C and xM H 2 SO 4 + 4 M NaCl + 10 -3 % KSCN (x = 0.05 to 1), 25 C, in contact with air. An influence of heat input at the welding is indicated in the test of localized corrosion, but it is only small. It is sometimes more clearly shown at

Fatigue crack growth behavior of pressure vessel steels and submerged arc weldments in a high-temperature pressurized water environment

International Nuclear Information System (INIS)

Liaw, P.K.; Logsdon, W.A.; Begley, J.A.

1989-01-01

The fatigue crack growth rate (FCGR) properties of SA508 Cl 2a and SA533 Gr A Cl 2 pressure vessel steels and the corresponding automatic submerged arc weldments were developed in a high-temperature pressurized water (HPW) environment at 288 degrees C (550 degrees F) and 7.2 MPa (1044 psi) at load ratios of 0.20 and 0.50. The properties were generally conservative compared to American Society of Mechanical Engineers Section XI water environment reference curve. The growth rate of fatigue cracks in the base materials, however, was faster in the HPW environment than in a 288 degrees C (550 degrees F) base line air environment. The growth rate of fatigue cracks in the two submerged arc weldments was also accelerated in the HPW environment but to a lesser degree than that demonstrated by the base materials. In the air environment, fatigue striations were observed, independent of material and load ratio, while in the HPW environment, some intergranular facets were present. The greater environmental effect on crack growth rates displayed by the base materials compared the weldments attributed to a different sulfide composition and morphology

IEA-R1 renewed primary coolant piping system stress analysis

International Nuclear Information System (INIS)

Fainer, Gerson; Faloppa, Altair A.; Oliveira, Carlos A. de; Mattar Neto, Miguel

2015-01-01

A partial replacement of the IEA-R1 piping system was conducted in 2014. The aim of this work is to perform the stress analysis of the renewed primary piping system of the IEA-R1, taking into account the as built conditions and the pipe modifications. The nuclear research reactor IEA-R1 is a pool type reactor designed by Babcox-Willcox, which is operated by IPEN since 1957. The primary coolant system is responsible for removing the residual heat of the Reactor core. As a part of the life management, a regular inspection detected some degradation in the primary piping system. In consequence, part of the piping system was replaced. The partial renewing of the primary piping system did not imply in major piping layout modifications. However, the stress condition of the piping systems had to be reanalyzed. The structural stress analysis of the primary piping systems is now presented and the final results are discussed. (author)

Surveys of embedded piping for Shoreham license termination

International Nuclear Information System (INIS)

Williams, D.E. Jr.

2004-01-01

In planning the decommissioning of the Shoreham Nuclear Power Station (SNPS) in Wading River, N.Y., it was determined that the cost of removing contaminated floor drain piping was prohibitive. The piping is typically embedded approximately four feet deep in reinforced concrete, often below structural I-beams. A decision was made to develop remote survey devices ('pipe crawlers') that would allow SNPS to decontaminate and survey embedded piping within NRC free release limits. Pipe crawlers currently in use at SNPS are able to traverse multiple 45 and 90 degree bends while maintaining all detectors in the required geometry (less than 1 cm detector to surface distance). The following aspects of this project will be presented: 1) System classification and cost-benefit analysis 2) Overview of system decontamination 3) Pipe crawler mechanical and electrical development 4) Detector backgrounds and MDA's 5) Additional devices and techniques 6) NRC position on crawler use. 7) SNPS results to date. (author)

Characterizing and improving the toughness of thick-sectioned 2 1/4 Cr-1 Mo electroslag weldments

Energy Technology Data Exchange (ETDEWEB)

Edwards, G.R.; Frost, R.H.

1980-09-01

Efforts to improve the toughness of electroslag weldments consisted of four endeavors: process control, changes caused in 2 1/4 Cr-1 Mo steel by electroslag welding and post-weld heat treatment, electrochemical reactions during the electroslag welding, and toughness testing.

Voronoi diagram and microstructure of weldment

Energy Technology Data Exchange (ETDEWEB)

Cho, Jung Ho [Chungbuk National University, Cheongju (Korea, Republic of)

2015-01-15

Voronoi diagram, one of the well-known space decomposition algorithms has been applied to express the microstructure of a weldment for the first time due to the superficial analogy between a Voronoi cell and a metal's grain. The area of the Voronoi cells can be controlled by location and the number of the seed points. This can be correlated to the grain size in the microstructure and the number of nuclei formed. The feasibility of representing coarse and fine grain structures were tested through Voronoi diagrams and it is applied to expression of cross-sectional bead shape of a typical laser welding. As result, it successfully described coarsened grain size of heat affected zone and columnar crystals in fusion zone. Although Voronoi diagram showed potential as a microstructure prediction tool through this feasible trial but direct correlation control variable of Voronoi diagram to solidification process parameter is still remained as further works.

Simulation of a stainless steel multipass weldment

Energy Technology Data Exchange (ETDEWEB)

Lejeail, Y.; Cabrillat, M.T. [CEA Centre d`Etudes de Cadarache, 13 - Saint-Paul-lez-Durance (France)

1995-12-31

Several problems in nuclear power plants are due to shrinkage and distortion of welded structures and the associated residual stresses. In this context, a stainless steel multipass weldment realized in a H type constrained specimen has been calculated by means of finite element method. The temperatures obtained from a 3 D modified Rosenthal equation are compared with the experimental ones, and are then used for the 2 D simulation in which a linear Kinematic hardening is assumed in relation to a Von Mises plasticity criteria. Materials data are well known up to very high temperatures (1200{sup 0} C) and are introduced in the model. Experimental and calculated displacements after the first pass are compared and a discussion points out what improvements should be made for a better agreement. (author). 3 refs., 8 figs, 1 tab.

Mechanical Behavior of Commercially Pure Titanium Weldments at Lower Temperatures

Science.gov (United States)

Gupta, R. K.; Anil Kumar, V.; Xavier, X. Roshan

2018-05-01

Commercially pure titanium is used for low-temperature applications due to good toughness attributed to single-phase microstructure (α). Electron beam welding (EBW) and gas tungsten arc welding (GTAW) processes have been used for welding two grades of commercially pure titanium (Grade 2 and Grade 4). Martensitic microstructure is found to be finer in the case of EBW joint as compared to GTAW joint due to faster rate of cooling in the former process. Weldments have been characterized to study the mechanical behavior at ambient (298 K) and cryogenic temperatures (20 and 77 K). Strength of weldments increases with the decrease in temperature, which is found to be more prominent in case of Grade 4 titanium as compared to Grade 2. Weld efficiency of Grade 4 is found to be higher at all the temperatures (ambient, 77 and 20 K). However, ultimate tensile strength/yield strength ratio is higher for Grade 2 as compared to Grade 4. % Elongation is found to increase/retained at cryogenic temperatures for Grade 2, and it is found to decrease for Grade 4. Electron backscattered diffraction analysis and transmission electron microscopy of deformed samples confirmed the presence of extensive twinning in Grade 2 and the presence of finer martensitic structure in Grade 4. Fractography analysis of tested specimens revealed the presence of cleavage facets in Grade 4 and dimples in specimens of Grade 2. Higher strength in Grade 4 is attributed to higher oxygen restricting the twin-assisted slip, which is otherwise prominent in Grade 2 titanium.

Heat pipes for ground heating and cooling

Energy Technology Data Exchange (ETDEWEB)

Vasiliev, L L

1988-01-01

Different versions of heat pipe ground heating and cooling devices are considered. Solar energy, biomass, ground stored energy, recovered heat of industrial enterprises and ambient cold air are used as energy and cold sources. Heat pipe utilization of air in winter makes it possible to design accumulators of cold and ensures deep freezing of ground in order to increase its mechanical strength when building roadways through the swamps and ponds in Siberia. Long-term underground heat storage systems are considered, in which the solar and biomass energy is accumulated and then transferred to heat dwellings and greenhouses, as well as to remove snow from roadways with the help of heat pipes and solar collectors.

Non-metallic structural wrap systems for pipe

International Nuclear Information System (INIS)

Walker, R.H.; Wesley Rowley, C.

2001-01-01

The use of thermoplastics and reinforcing fiber has been a long-term application of non-metallic material for structural applications. With the advent of specialized epoxies and carbon reinforcing fiber, structural strength approaching and surpassing steel has been used in a wide variety of applications, including nuclear power plants. One of those applications is a NSWS for pipe and other structural members. The NSWS is system of integrating epoxies with reinforcing fiber in a wrapped geometrical configuration. This paper specifically addresses the repair of degraded pipe in heat removal systems used in nuclear power plants, which is typically caused by corrosion, erosion, or abrasion. Loss of structural material leads to leaks, which can be arrested by a NSWS for the pipe. The technical aspects of using thermoplastics to structurally improve degraded pipe in nuclear power plants has been addressed in the ASME B and PV Code Case N-589. Using the fundamentals described in that Code Case, this paper shows how this technology can be extended to pipe repair from the outside. This NSWS has already been used extensively in non-nuclear applications and in one nuclear application. The cost to apply this NSWS is typically substantially less than replacing the pipe and may be technically superior to replacing the pipe. (author)

BOA: Asbestos Pipe-Insulation Abatement Robot System

International Nuclear Information System (INIS)

Schempf, H.

1996-01-01

The BOA system is a mobile pipe-external robotic crawler used to remotely strip and bag asbestos-containing lagging and insulation materials (ACLIM) from various diameter pipes in (primarily) industrial installations. Steam and process lines within the DOE weapons complex warrant the use of a remote device due to the high labor costs and high level of radioactive contamination, making manual removal extremely costly and highly inefficient. Currently targeted facilities for demonstration and remediation are Fernald in Ohio and Oak Ridge in Tennessee

Development of an intelligent system for ultrasonic flaw classification in weldments

International Nuclear Information System (INIS)

Song, Sung-Jin; Kim, Hak-Joon; Cho, Hyeon

2002-01-01

Even though ultrasonic pattern recognition is considered as the most effective and promising approach to flaw classification in weldments, its application to the realistic field inspection is still very limited due to the crucial barriers in cost, time and reliability. To reduce such barriers, previously we have proposed an intelligent system approach that consisted of the following four ingredients: (1) a PC-based ultrasonic testing (PC-UT) system; (2) an effective invariant ultrasonic flaw classification algorithm; (3) an intelligent flaw classification software; and (4) a database with abundant experimental flaw signals. In the present work, for performing the ultrasonic flaw classification in weldments in a real-time fashion in many real word situations, we develop an intelligent system, which is called the 'Intelligent Ultrasonic Evaluation System (IUES)' by the integration of the above four ingredients into a single, unified system. In addition, for the improvement of classification accuracy of flaws, especially slag inclusions, we expand the feature set by adding new informative features, and demonstrate the enhanced performance of the IUES with flaw signals in the database constructed previously. And then, to take care of the increased redundancy in the feature set due to the addition of features, we also propose two efficient schemes for feature selection: the forward selection with trial and error, and the forward selection with criteria of the error probability and the linear correlation coefficients of individual features

The effect of 25 years of oil field flow line service on epoxy fiberglass pipe

International Nuclear Information System (INIS)

Oswald, K.J.

1988-01-01

Glass fiber reinforced epoxy and vinyl ester piping systems have been used for over 35 years to control corrosion problems in oil fields and chemical and industrial plants and many case histories have been reported to document the successful performances of fiberglass reinforced thermosetting plastics in a wide range of corrosive services. This information is reinforced by laboratory test data from flat laminates and pipe exposed to numerous chemicals and mixtures of chemicals, but little has been published to document the effect of long-term, in-service exposure on fiberglass equipment. The purpose of this paper is to help to fill this void by comparing data from physical testing of pipe removed from successful corrosive service applications with data obtained from the same type of pipe at the time of manufacture. The information supplied in these papers represents only a few of the successful applications of filament wound epoxy and vinyl ester pipe as it is difficult to obtain permission to remove pipe from an operating line

Residual stresses and stress corrosion cracking in pipe fittings

International Nuclear Information System (INIS)

Parrington, R.J.; Scott, J.J.; Torres, F.

1994-06-01

Residual stresses can play a key role in the SCC performance of susceptible materials in PWR primary water applications. Residual stresses are stresses stored within the metal that develop during deformation and persist in the absence of external forces or temperature gradients. Sources of residual stresses in pipe fittings include fabrication processes, installation and welding. There are a number of methods to characterize the magnitude and orientation of residual stresses. These include numerical analysis, chemical cracking tests, and measurement (e.g., X-ray diffraction, neutron diffraction, strain gage/hole drilling, strain gage/trepanning, strain gage/section and layer removal, and acoustics). This paper presents 400 C steam SCC test results demonstrating that residual stresses in as-fabricated Alloy 600 pipe fittings are sufficient to induce SCC. Residual stresses present in as-fabricated pipe fittings are characterized by chemical cracking tests (stainless steel fittings tested in boiling magnesium chloride solution) and by the sectioning and layer removal (SLR) technique

Effects of herring gulls and great black-backed gulls on breeding piping plovers, South Monomoy Island, Massachusetts. Final Report

Science.gov (United States)

Keane, S.E.; Fraser, J.D.; Buckley, P.A.

2002-01-01

The large population of breeding herring gulls and great black-backed gulls on South Monomoy Island, Cape Cod, Massachusetts has been thought to negatively affect the breeding success of the threatened piping plover. Following the Piping Plover Recovery Plan's call for gull colonies to be removed from piping plover breeding sites, in 1996, the USFWS conducted gull removal on part of South Monomoy Island. We determined relative gull abundance on South Monomoy Island from 1998-2000 by counting gulls within 100-m radius plots located on the shoreline. We quantified piping plover behavior and habitat use by conducting instantaneous and 5-minute behavioral observations. We quantified characteristics of piping plover nesting habitat by measuring characteristics along random transects. We measured gull abundance, beach width, and prey abundance, and then used logistic regression to determine what habitat characteristics influenced piping plover nesting area selection. We monitored piping plover reproductive success and population fluctuations on South Monomoy Island. Gull abundance in the gull-removal area was lower than gull abundance in the reference area throughout the piping plover breeding season. The difference in gull abundance between the areas did not affect piping plover behavior, nest success, chick survival, or productivity. We found that gull removal did not result in an increased piping plover population on the island. In both management areas, prenesting plovers preferred to forage in moist substrate habitats. Wide backshore and open vegetation habitats characterized nesting areas. Broods spent most of their time foraging and preferred moist substrate habitats when available. Plovers were not prevented from occupying more suitable habitat by large gulls. Fewer large gulls were observed near prenesting plovers, plover nests, and plover broods than near random plots. Fewer large gulls were observed in plover nesting areas than in unused areas when the nesting

Development of sea water pipe thickness measurement technique

International Nuclear Information System (INIS)

Morimoto, Kazuo; Wakayama, Seiichi; Takeuchi, Iwao; Masamori, Sigero; Yamasita, Takesi.

1995-01-01

In nuclear and thermal power plants, wall wear of sea water pipes is reported to occur in the inner surface due to corrosion and erosion. From the viewpoint of improving the equipments reliability, it is desirable that wall thickness should be measured from the outer surface of the pipe during operation. In the conventional method, paint on the outer surface of the pipe was locally removed at each point of a 20 by 50 mm grid, and inspection was carried out at these spots. However, this method had some problems, such as (1) it was necessary to replace the paint, and (2) it was difficult to obtain the precise distribution of wall thickness. Therefore, we have developed a wall thickness measuring system which has the following features. (1) It is possible to perform inspection from the outer surface without removing paint during operation. (2) It is possible to measure the distribution of wall thickness and display it as color contour map simultaneously. (3) The work of inspectors can be alleviated by the automatic recording of measured data. (author)

Effects of the Crack Tip Constraint on the Fracture Assessment of an Al 5083-O Weldment for Low Temperature Applications

Directory of Open Access Journals (Sweden)

Dong Hyun Moon

2017-07-01

Full Text Available The constraint effect is the key issue in structural integrity assessments based on two parameter fracture mechanics (TPFM to make a precise prediction of the load-bearing capacity of cracked structural components. In this study, a constraint-based failure assessment diagram (FAD was used to assess the fracture behavior of an Al 5083-O weldment with various flaws at cryogenic temperature. The results were compared with those of BS 7910 Option 1 FAD, in terms of the maximum allowable stress. A series of fracture toughness tests were conducted with compact tension (CT specimens at room and cryogenic temperatures. The Q parameter for the Al 5083-O weldment was evaluated to quantify the constraint level, which is the difference between the actual stress, and the Hutchinson-Rice-Rosengren (HRR stress field near the crack tip. Nonlinear 3D finite element analysis was carried out to calculate the Q parameter at cryogenic temperature. Based on the experimental and numerical results, the influence of the constraint level correction on the allowable applied stress was investigated using a FAD methodology. The results showed that the constraint-based FAD procedure is essential to avoid an overly conservative allowable stress prediction in an Al 5083-O weldment with flaws.

Flow conditions of fresh mortar and concrete in different pipes

International Nuclear Information System (INIS)

Jacobsen, Stefan; Haugan, Lars; Hammer, Tor Arne; Kalogiannidis, Evangelos

2009-01-01

The variation in fresh concrete flow rate over the pipe cross section was investigated on differently coloured and highly flowable concrete mixes flowing through pipes of different materials (rubber, steel, acryl). First, uncoloured (gray) concrete was poured through the pipe and the pipe blocked. Similar but coloured (black) concrete was then poured into the pipe filled with gray concrete, flowing after the gray concrete for a while before being blocked and hardened. The advance of the colouring along the pipe wall (showing boundary flow rate) was observed on the moulded concrete surface appearing after removing the pipe from the hardened concrete. The shapes of the interfaces between uncoloured and coloured concrete (showing variation of flow rate over the pipe cross section) were observed on sawn surfaces of concrete half cylinders cut along the length axes of the concrete-filled pipe. Flow profiles over the pipe cross section were clearly seen with maximum flow rates near the centre of the pipe and low flow rate at the pipe wall (typically rubber pipe with reference concrete without silica fume and/or stabilizers). More plug-shaped profiles, with long slip layers and less variation of flow rate over the cross section, were also seen (typically in smooth acrylic pipes). Flow rate, amount of concrete sticking to the wall after flow and SEM-images of pipe surface roughness were observed, illustrating the problem of testing full scale pumping.

Irradiation testing of stainless steel plate material and weldments. Report on ITER Task T14, Part B. Tensile properties after 0.5 and 5 dpa at 350 and 500 K

International Nuclear Information System (INIS)

Rensman, J.W.; Boskeljon, J.; Horsten, M.G.; De Vries, M.I.

1997-10-01

The tensile properties of unirradiated and neutron irradiated type 316L(N)-SPH stainless steel plate, EB weldments, 16-8 TIG-weldments, and full 16-8 TIG-deposits have been measured. Miniature 4 mm diameter test specimens of the European Reference Heat 1 and 2 (ERH), and 4 mm and some 8 mm diameter specimens of the weldments mentioned above, were irradiated in the High Flux Reactor (HFR) in Petten, The Netherlands, simulating the first wall conditions by a combination of high displacement damage with high amounts of helium. The irradiation conditions were 0.5 and 5 displacements per atom (dpa) at 350K and 0.5 and 5 dpa at 500K. Testing temperatures ranged from 300K to 850K. This work was performed as part of the European Fusion Technology Programme for ITER as 'Irradiation testing of stainless steel' The report contains the experimental conditions and summarises the results. The tensile properties of the unirradiated ERH's 1 and 2 plate materials were found to differ slightly but significantly: ERH2 has a lower UTS, but higher yield strength and ductility than ERH1. The plate materials have lower yield strength in the unirradiated condition than all of the weldments (EB, TIG-weld and TIG-deposit), accompanied by a higher ductility of the plate materials. When irradiated at 350K the differences in strength between the plate and weld materials decrease, but the ductility of the plate remains higher than that of the weldments. A saturation of irradiation damage has taken place already at about 0.5 dpa. When irradiated at 500K the plate material continuously hardens up to 5 dpa, where it has lost all uniform plastic ductility. The weldments show similar but less dramatic hardening and loss of ductility as the plate material for both irradiation conditions. 54 figs., 17 tabs., 21 refs

SEALING LARGE-DIAMETER CAST-IRON PIPE JOINTS UNDER LIVE CONDITIONS

Energy Technology Data Exchange (ETDEWEB)

Kiran M. Kothari; Gerard T. Pittard

2005-04-01

robots for cast-iron pipe to assure their commercial success. For Task 4 (Design, Fabricate and Test Patch Setting Robotic Train), previous problems with bladder design and elastomeric material expansion in the large mains were addressed. A new bladder based on a commercially available design was obtained and tested with success. Minor improvements were highlighted during patch-setting tests and are now being pursued. For Task 5 (Design and Fabricate Pipe-Wall Cleaning Robot Train with Pan/Zoom/Tilt Camera), the previous field tests showed clearly that, in mains with low gas velocities, it will be necessary to improve the system's capacity to remove debris from the immediate vicinity of the bell and spigot joints. Otherwise, material removed by the cleaning flails (the flails were found to be very effective in cleaning bell and spigot joints) falls directly to the low side of the pipe and accumulates in a pile. This accumulation can prevent the sleeve from achieving a leak-free repair. Similarly, it is also deemed necessary to design an assembly to capture existing servicetap coupons and allow their removal from the inside of the pipe. Task 6 (Design and Build Surface Control and Monitoring System) was previously completed with the control and computer display functions being operated through LabVIEW. However, this must now be revisited to add control routines for the coupon catcher that will be added. This will most likely include a lift-off/place-on magnet translation function. Task 7 (Design and Fabricate Large Diameter Live Access System) progressed to completing the detailed design for a bolt-on entry fitting for 12-inch diameter cast-iron pipe in the current quarter. The drilling assembly for cutting an access hole through the wall of the gas main was also designed, along with a plug assembly to allow removing all tools from the live main and setting a blind flange on the entry fitting prior to burial. These designs are described in detail in the report. Task

Assessment of Pipe Wall Loss Using Guided Wave Testing

International Nuclear Information System (INIS)

Joo, Kyung Mun; Jin, Seuk Hong; Moon, Yong Sig

2010-01-01

Flow accelerated corrosion(FAC) of carbon steel pipes in nuclear power plants has been known as one of the major degradation mechanisms. It could have bad influence on the plant reliability and safety. Also detection of FAC is a significant cost to the nuclear power plant because of the need to remove and replace insulation. Recently, the interest of the guided wave testing(GWT) has grown because it allows long range inspection without removing insulation of the pipe except at the probe position. If GWT can be applied to detection of FAC damages, it will can significantly reduce the cost for the inspection of the pipes. The objective of this study was to determine the capability of GWT to identify location of FAC damages. In this paper, three kinds of techniques were used to measure the amplitude ratio between the first and the second welds at the elbow area of mock-ups that contain real FAC damages. As a result, optimal inspection technique and minimum detectability to detect FAC damages drew a conclusion

Corrosion monitoring in insulated pipes using x-ray radiography

International Nuclear Information System (INIS)

Azali Muhammad; Abd Razak Hamzah; Abd Aziz Mohamed; Abd Nasir Ibrahim; Suffian Saad; Shaharuddin Sayuti; Shukri Ahmad

2000-01-01

In engineering plants, detection of corrosion and evaluation of deposit in insulated pipes using radiography method are considered as very challenging tasks. In general, this degradation problem is attributed to water condensation. It causes the formation of deposit and scale inside the pipe, as well as between the insulation and pipe in cold temperature pipes. On the other hand, for hot temperature pipes the main problem is mainly due to corrosion/erosion attack inside the pipe. In the study of corrosion in pipelines, one of the most important parameters to be monitored and measured is the wall thickness. Currently, most pipeline corrosion monitoring and evaluation for both insulated and non-insulated pipes is performed using an ultrasonic method. The most notable disadvantage of using this method is that the insulation covering the pipe has to be removed before the inspection can be carried out and this is considered as not so cost effective. Due to this reason, the possibility of employing other alternative NDT method, namely radiographic testing method was studied. The technique used in this studied are known as tangential technique. In this study it was found that the result found using tangential technique is consistent with the actual thickness of the pipe. Besides the thickness, types of corrosion can also be identified easily. Result of this study is presented and discussed in this paper. (Author)

Investigations on structure–property relationships of activated flux TIG weldments of super-duplex/austenitic stainless steels

Energy Technology Data Exchange (ETDEWEB)

Devendranath Ramkumar, K., E-mail: ramdevendranath@gmail.com; Bajpai, Ankur; Raghuvanshi, Shubham; Singh, Anshuman; Chandrasekhar, Aditya; Arivarasu, M.; Arivazhagan, N.

2015-06-25

This research work articulated the effect of SiO{sub 2} flux assisted tungsten inert gas (TIG) welding on the microstructure and mechanical properties of marine grade stainless steel weldments, such as super-duplex stainless steel (UNS S32750) and austenitic stainless steel (AISI 316L). The studies showed that the use of flux decreased the heat input required to obtain complete penetration. Microstructure studies revealed the presence of ferrite at the heat affected zone of AISI 316L and the fusion zone which obviated the hot cracking tendency. Tensile studies corroborated that the joint strength was sufficiently greater than that of the parent metals. Impact toughness slightly impoverished owing to the presence of large platelets of Widmanstätten austenite in the fusion zone. The study also explored the structure–property relationships of the flux assisted weldments using the combined techniques of optical and scanning electron microscopy analysis. Owing to the better metallurgical and mechanical properties, this study recommends the use of SiO{sub 2} flux for joining the dissimilar metals involving austenitic and super-duplex stainless steels.

Investigations on structure–property relationships of activated flux TIG weldments of super-duplex/austenitic stainless steels

International Nuclear Information System (INIS)

Devendranath Ramkumar, K.; Bajpai, Ankur; Raghuvanshi, Shubham; Singh, Anshuman; Chandrasekhar, Aditya; Arivarasu, M.; Arivazhagan, N.

2015-01-01

This research work articulated the effect of SiO 2 flux assisted tungsten inert gas (TIG) welding on the microstructure and mechanical properties of marine grade stainless steel weldments, such as super-duplex stainless steel (UNS S32750) and austenitic stainless steel (AISI 316L). The studies showed that the use of flux decreased the heat input required to obtain complete penetration. Microstructure studies revealed the presence of ferrite at the heat affected zone of AISI 316L and the fusion zone which obviated the hot cracking tendency. Tensile studies corroborated that the joint strength was sufficiently greater than that of the parent metals. Impact toughness slightly impoverished owing to the presence of large platelets of Widmanstätten austenite in the fusion zone. The study also explored the structure–property relationships of the flux assisted weldments using the combined techniques of optical and scanning electron microscopy analysis. Owing to the better metallurgical and mechanical properties, this study recommends the use of SiO 2 flux for joining the dissimilar metals involving austenitic and super-duplex stainless steels

Pipe-CUI-profiler: a portable nucleonic system for detecting corrosion under insulation (CUI) of steel pipes

International Nuclear Information System (INIS)

Jaafar Abdullah; Rasif Mohd Zain; Roslan Yahya

2003-01-01

Corrosion under insulation (CUI) on the external wall of steel pipes is a common problem in many types of industrial plants. This is mainly due to the presence of moisture or water in the insulation materials. A portable nucleonic system that can be used to detect CUI without the need to remove the insulation materials, has been developed. The system is based on dual-beam gamma-ray absorption technique. It is designed to inspect pipes of internal diameter 50, 65, 80, 90, 100 and 150 mm. Pipeline of these sizes with aluminium or thin steel sheathing, containing fibre-glass or calcium silicate insulation to thicknesses of 25, 40 and 50 mm can be inspected. The system has proven to be a safe, fast and effective method of inspecting insulated pipes. This paper describes the new nucleonic system that has been developed. This paper describes the basic principle of the system and outlines its performance. (Author)

New portable pipe wall thickness measuring technique

Science.gov (United States)

Pascente, Joseph E.

1998-03-01

One of the biggest inspection challenges facing many of the process industries; namely the petrochemical, refining, fossil power, and pulp and paper industries is: How to effectively examine their insulated piping? While there are a number of failure mechanisms involved in various process piping systems, piping degradation through corrosion and erosion are by far the most prevalent. This degradation can be in the form of external corrosion under insulation, internal corrosion through a variety of mechanisms, and internal erosion caused by the flow of the product through the pipe. Refineries, chemical plants and electrical power plants have MANY thousands of miles of pipe that are insulated to prevent heat loss or heat absorption. This insulation is often made up of several materials, with calcium based material being the most dense. The insulating material is usually wrapped with an aluminum or stainless steel outer wrap. Verification of wall thickness of these pipes can be accomplished by removing the insulation and doing an ultrasound inspection or by taking x- rays at a tangent to the edge of the pipe through the insulation. Both of these processes are slow and expensive. The time required to obtain data is measured in hours per meter. The ultrasound method requires that the insulation be plugged after the inspection. The surface needs to be cleaned or the resulting data will not be accurate. The tangent x-ray only shows two thicknesses and requires that the area be roped off because of radiation safety.

Deformation behavior of a 16-8-2 GTA weld as influenced by its solidification substructure

International Nuclear Information System (INIS)

Foulds, J.R.; Moteff, J.; Sikka, V.K.; McEnerney, J.W.

1983-01-01

Weldment sections from formed and welded type 316 stainless steel pipe are characterized with respect to some time-independent (tensile) and time-dependent (creep) mechanical properties at temperatures between 25 0 C and 649 0 C. The GTA weldment, welded with 16-8-2 filler metal, is sectioned from pipe in the formed + welded + solution annealed + straightened condition, as well as in the same condition with an additional re-solution treatment. Detailed room temperature microhardness measurements on these sections before and after reannealing enable a determination of the different recovery characteristics of weld and base metal. The observed stable weld metal solidification dislocation substructure in comparison with the base metal random dislocation structure, in fact, adequately explains weld/base metal elevated temperature mechanical behavior differences from this recovery characteristic standpoint. The weld metal substructure is the only parameter common to the variety of austenitic stainless steel welds exhibiting the consistent parent/weld metal deformation behavior differences described. As such, it must be considered the key to understanding weldment mechanical behavior

241-SY-101 air lance removal lessons learned

International Nuclear Information System (INIS)

Moore, T.L.; Titzler, P.A.

1994-01-01

An emergency task was undertaken to remove four air lances and one thermocouple (TC) tree from tank 241-SY-101 (SY-101). This resulted from video observation that these pipes were being severely bent during periodic gas release events that regularly occurred every three to four months. At the time, the gas release events were considered to be the number one safety issue within the US Department of Energy (DOE) complex. This emergency removal task was undertaken on an extremely short schedule that required all activities possible to be completed in parallel. This approach and extremely short schedule, while successful, resulted in some undesirable consequences from less than desired time for design, reviews, equipment testing, operations training, and bad weather conditions. These consequences included leakage of liquid waste from the containers to the ground, higher than expected dose rates at the container surface, difficult field operations, and unexpected pipe configuration during removal. In addition, changes to environmental regulations and severe winter weather impacted the packaging and shipping activities required the prepare the removed pipes for storage at the Central Waste Complex (CWC). The purpose of this document is to identify lessons to be learned for future activities. In context of the emergency conditions that existed at the time and the urgency to remove these pipes, their removal was successfully completed under extremely difficult conditions and schedule. The success of the task should not be overshadowed by the desire to identify areas needing improvement and lessons to be learned. Many of the lessons identified in this document have already resulted in improved conduct of operations and engineering

Assessment of Crack Detection in Heavy-Walled Cast Stainless Steel Piping Welds Using Advanced Low-Frequency Ultrasonic Methods

Energy Technology Data Exchange (ETDEWEB)

Anderson, Michael T.; Crawford, Susan L.; Cumblidge, Stephen E.; Denslow, Kayte M.; Diaz, Aaron A.; Doctor, Steven R.

2007-03-01

Studies conducted at the Pacific Northwest National Laboratory in Richland, Washington, have focused on assessing the effectiveness and reliability of novel approaches to nondestructive examination (NDE) for inspecting coarse-grained, cast stainless steel reactor components. The primary objective of this work is to provide information to the U.S. Nuclear Regulatory Commission on the effectiveness and reliability of advanced NDE methods as related to the inservice inspection of safety-related components in pressurized water reactors (PWRs). This report provides progress, recent developments, and results from an assessment of low frequency ultrasonic testing (UT) for detection of inside surface-breaking cracks in cast stainless steel reactor piping weldments as applied from the outside surface of the components. Vintage centrifugally cast stainless steel piping segments were examined to assess the capability of low-frequency UT to adequately penetrate challenging microstructures and determine acoustic propagation limitations or conditions that may interfere with reliable flaw detection. In addition, welded specimens containing mechanical and thermal fatigue cracks were examined. The specimens were fabricated using vintage centrifugally cast and statically cast stainless steel materials, which are typical of configurations installed in PWR primary coolant circuits. Ultrasonic studies on the vintage centrifugally cast stainless steel piping segments were conducted with a 400-kHz synthetic aperture focusing technique and phased array technology applied at 500 kHz, 750 kHz, and 1.0 MHz. Flaw detection and characterization on the welded specimens was performed with the phased array method operating at the frequencies stated above. This report documents the methodologies used and provides results from laboratory studies to assess baseline material noise, crack detection, and length-sizing capability for low-frequency UT in cast stainless steel piping.

Corrosion monitoring of insulated pipe using radiographic technique

International Nuclear Information System (INIS)

Azali Muhammad; Abd Aziz Mohamed; Abd Razak Hamzah; Mohd Pauzi Ismail; Abd Nassir Ibrahim; Shaharudin Sayuti; Shukri Ahmad

2001-01-01

In petrochemical and power plants, detection of corrosion and evaluation of deposit in insulated pipes using radiographic technique are considered as very challenging tasks. In general this degradation problem is attributed to water condensation. It causes the formation of deposit and scale inside the pipe, as well as between the insulation and pipe in cold temperature pipes. On the other hand, for hot temperature pipes the main problem is mainly due to corrosion/erosion attack inside the pipe. In the study of corrosion in pipelines, one of the most important parameters to be monitored and measured is he wall thickness. Currently, most pipeline corrosion monitoring and evaluation for both insulated and non-insulated pipes is performed using an ultrasonic method. The most common technique is that based on the A-Scan, using either a normal flaw detector or some form of dedicated equipment. However, with recent development of ultrasonic technology, more advance method, namely B-Scan and C-scan techniques are also available. The most notable disadvantage of using this method is that the insulation covering the pipe has to be removed before the inspection can be carried out and this is considered as not so cost effective. Due to this reason, the possibility of employing other alternative NDT method, namely radiographic testing method was studied. The technique used in this studied are known as tangential technique. In this study it was found that the result found using tangential technique is consistent with the actual thickness of the pipe. Result of this study is presented and discussed in this paper. (Author)

Influence of pipe material and surfaces on sulfide related odor and corrosion in sewers.

Science.gov (United States)

Nielsen, Asbjørn Haaning; Vollertsen, Jes; Jensen, Henriette Stokbro; Wium-Andersen, Tove; Hvitved-Jacobsen, Thorkild

2008-09-01

Hydrogen sulfide oxidation on sewer pipe surfaces was investigated in a pilot scale experimental setup. The experiments were aimed at replicating conditions in a gravity sewer located immediately downstream of a force main where sulfide related concrete corrosion and odor is often observed. During the experiments, hydrogen sulfide gas was injected intermittently into the headspace of partially filled concrete and plastic (PVC and HDPE) sewer pipes in concentrations of approximately 1,000 ppm(v). Between each injection, the hydrogen sulfide concentration was monitored while it decreased because of adsorption and subsequent oxidation on the pipe surfaces. The experiments showed that the rate of hydrogen sulfide oxidation was approximately two orders of magnitude faster on the concrete pipe surfaces than on the plastic pipe surfaces. Removal of the layer of reaction (corrosion) products from the concrete pipes was found to reduce the rate of hydrogen sulfide oxidation significantly. However, the rate of sulfide oxidation was restored to its background level within 10-20 days. A similar treatment had no observable effect on hydrogen sulfide removal in the plastic pipe reactors. The experimental results were used to model hydrogen sulfide oxidation under field conditions. This showed that the gas-phase hydrogen sulfide concentration in concrete sewers would typically amount to a few percent of the equilibrium concentration calculated from Henry's law. In the plastic pipe sewers, significantly higher concentrations were predicted because of the slower adsorption and oxidation kinetics on such surfaces.

Case histories of microbiologically influenced corrosion of austenitic stainless steel weldments

International Nuclear Information System (INIS)

Borenstein, S.W.; Buchanan, R.A.; Dowling, N.J.E.

1990-01-01

Microbiologically influenced corrosion (MIC) is initiated or accelerated by microorganisms and is currently recognized as a serious problem affecting the construction and operation of many industrial facilities, including nuclear power plants. The purpose of this paper is to review how biofouling and MIC can occur and discuss current mechanistic theories. A case history of MIC attack in power plants is examined with emphasis on the role of welding and heat treatment variables using laboratory electrochemical analyses. Although MIC can occur on a variety of alloys, pitting corrosion failures of austenitic stainless steels are often associated with weldments. MIC occurs as the result of a consortium of microorganisms colonizing on the metal surface and their variety (fungi, bacteria, algae, mold, and slimes) enables them to form support systems for cross feeding to enhance survival. The metabolic processes influence corrosion behaviour of materials by destroying protective coatings, producing a localized acid environment, creating corrosive deposits, or altering anodic and cathodic reactions. On stainless steels, biofilms destroy the passive oxide film on the surface of the steels and subject them to localized forms of corrosion. Many of the MIC failures in industry result in pitting to austenitic stainless steel weldments. Pitting primarily occurs in the weld metal, heat affected zones, and adjacent to the weld in the base metal. Depending on the conditions of the concentration cell created by the biofilm, either phase of the two-phase duplex stainless steel, austenite or delta ferrite, may be selectively attacked. Theories have been proposed about the mechanism of MIC on austenitic stainless steel and and a general understanding is that some function associated with the biofilm formation directly affects the electrochemical process

BWR pipe crack remedies evaluation

International Nuclear Information System (INIS)

Shack, W.J.; Kassner, T.F.; Maiya, P.S.; Park, J.Y.; Ruther, W.; Kuzay, T.; Rybicki, E.F.; Stonesifer, R.B.

1988-01-01

Piping in light-water-reactor power systems has been affected by several types of environmental degradation. This paper presents results from studies of (1) stress corrosion crack growth in fracture mechanics specimens of modified Type 347 SS and Type 304/308L SS weld overlay material, (2) heat-to-heat variations in stress corrosion cracking (SCC) of Types 316NG and 347 SS, (3) SCC of sensitized Type 304 SS in water with cupric ion or organic acid impurities, (4) electrochemical potential (ECP) measurements under gamma irradiation, (5) SCC of ferritic steels, (6) strain-controlled fatigue of Type 316NG SS in air at ambient temperature, and (7) through-wall residual stress measurements and finite-element calculation of residual stresses in weldments treated by a mechanical stress improvement process (MSIP). Fracture-mechanics crack-growth-rate tests on Type 316NG SS have shown that transgranular cracking can occur even in high purity environments, whereas no crack growth was observed in Type 347 SS even in impurity environments. In tests on weld overlay specimens, no cracks penetrated into the overlay even in impurity environments. Instead, the cracks branched when they approached the overlay, and then grew parallel to interface. In SCC tests on sensitized Type 304 SS, cupric ions at concentrations greater than ∼1 ppm were found to be deleterious, whereas organic acids at this concentration were not detrimental. Tests on several ferritic steels indicate a strong correlation between the sulfur content of the steels and susceptibility to SCC. External gamma radiation fields produced a large positive shift in the ECP of Type 304 SS at low dissolved-oxygen concentrations (<5 ppb), whereas in the absence of an external gamma field there was no difference in the ECP values of irradiated and nonirradiated material. Fatigue data for Type 316NG SS are consistent with the ASME code mean curve at high strains, but fall below the curve at low strains. Calculations of the

Refurbishment of the IEAR1 primary coolant system piping supports

International Nuclear Information System (INIS)

Fainer, Gerson; Faloppa, Altair A.; Oliveira, Carlos A. de; Mattar Neto, Miguel

2015-01-01

A partial replacement of the IEA-R1 piping system was concluded in 2014. This paper presents the study and the structural analysis of the IEA-R1 primary circuit piping supports, considering all the changes involved in the replacement. The IEA-R1 is a nuclear reactor for research purposes designed by Babcox-Willcox that is operated by IPEN since 1957. The reactor life management and modernization program is being conducted for the last two decades and already resulted in a series of changes, especially on the reactor coolant system. This set of components, divided in primary and secondary circuit, is responsible for the circulation of water into the core to remove heat. In the ageing management program that includes regular inspection, some degradation was observed in the primary piping system. As result, the renewing of the piping system was conducted in 2014. Moreover the poor condition of some original piping supports gave rise to the refurbishment of all piping supports. The aim of the present work is to review the design of the primary system piping supports taking into account the current conditions after the changes and refurbishment. (author)

Pressurized Hybrid Heat Pipe for Passive IN-Core Cooling System (PINCs) in Advanced Nuclear Power Plants

Energy Technology Data Exchange (ETDEWEB)

Kim, Kyung Mo; Bang, In Cheol [Ulsan National Institute of Science and Technology, Ulsan (Korea, Republic of)

2016-05-15

The representative operating limit of the thermosyphon heat pipe is flooding limit that arises from the countercurrent flow of vapor and liquid. The effect of difference between wetted perimeter and heated perimeter on the flooding limit of the thermosyphons has not been studied; despite the effect of cross-sectional area of the vapor path on the heat transfer characteristics of thermosyphons have been studied. Additionally, the hybrid heat pipe must operate at the high temperature and high pressure environment because it will be inserted to the active core to remove the decay heat. However, the previously studied heat pipes operated below the atmospheric pressure. Therefore, the effect of the unique geometry for hybrid heat pipe and operating pressure on the heat transfer characteristics including the flooding limit of hybrid heat pipe was experimentally measured. Hybrid heat pipe as a new conceptual decay heat removal device was proposed. For the development of hybrid heat pipe operating at high temperature and high pressure conditions, the pressurized hybrid heat pipe was prepared and the thermal performances including operation limits of hybrid heat pipe were experimentally measured. Followings were obtained: (1) As operating pressure of the heat pipe increases, the evaporation heat transfer coefficient increases due to heat transfer with convective pool boiling mode. (2) Non-condensable gas charged in the test section for the pressurization lowered the condensation heat transfer by impeding the vapor flow to the condenser. (3) The deviations between experimentally measured flooding limits for hybrid heat pipes and the values from correlation for annular thermosyphon were observed.

Solid0Core Heat-Pipe Nuclear Batterly Type Reactor

Energy Technology Data Exchange (ETDEWEB)

Ehud Greenspan

2008-09-30

This project was devoted to a preliminary assessment of the feasibility of designing an Encapsulated Nuclear Heat Source (ENHS) reactor to have a solid core from which heat is removed by liquid-metal heat pipes (HP).

Studies on the characteristics of the separated type heat pipe system with non-condensible gas for the use of the passive decay heat removal in reactor systems

International Nuclear Information System (INIS)

Hayashi, Takao; Iigaki, Kazuhiko; Ohashi, Kazutaka; Hayakawa, Hitoshi; Yamada, Masao.

1995-01-01

This study is the fundamental research by experiments to aim at the development of the complete passive decay heat removal system on the modular reactor systems by the form of the separated type of heat pipe system utilizing the features of both the big latent heat for vaporization from water to steam and easy transportation characteristics. Special intention in our study on the fundamental experiments is to look for the effects in such a separated type of heat pipe system to introduce non-condensible gas such as nitrogen gas together with the working fluid of water. Many interesting findings have been obtained so far on the experiments for the variable conductance heat pipe characteristics from viewpoint of the actual application on the aim said above. This study has been carried out by the joint study between Tokai University and Fuji Electric Co., Ltd. and this paper is made up from the several papers presented so far at both the national and international symposiums under the name of joint study of the both bodies. (author)

Investigation on un-peened and laser shock peened weldment of Inconel 600 fabricated by ATIG welding process

Energy Technology Data Exchange (ETDEWEB)

Chandrasekar, G., E-mail: gopalsamychandrasekar@gmail.com [Department of Mechanical Engineering, PSNA College of Engineering and Technology, Dindigul 624622, Tamilnadu (India); Kailasanathan, C., E-mail: uthrakailash@yahoo.co.in [Department of Mechanical Engineering, Sethu Institute of Technology, Virudhunagar District, Kariapatti 626115, Tamilnadu (India); Verma, Dhanesh Kant, E-mail: dkverma@bheltry.co.in [Welding Research Institute, Bharat Heavy Electricals Limited, Thiruchirappalli 620014, Tamilnadu (India)

2017-04-06

The present investigation articulates the joining of Inconel 600 plates using activated tungsten inert gas (ATIG) welding process. Before joining of Inconel 600 plates, welding parameters have been optimized and suitable flux has been selected to produce complete weld penetration in a single pass welding. The various mechanical and metallurgical characterizations were performed on the un-peened ATIG (UP-ATIG) weldment. The experimental results attested that the tensile failure occurred in the weld zone and also the tensile strength is lower than the base metal (BM) because of coarser grain structures and tensile residual stresses in the weld zone. Laser shock peening (LSP) was carried out on the welded joint to enhance its properties. After LSP treatment, the significant improvement was observed in the laser peened ATIG (LP-ATIG) weldment and the fracture occurred at the parent metal side owing to the compressive residual stresses developed by LSP. Residual stress measurements indicated that the compressive residual stresses were higher at the surface and they decrease with increasing depth.

Investigation on un-peened and laser shock peened weldment of Inconel 600 fabricated by ATIG welding process

International Nuclear Information System (INIS)

Chandrasekar, G.; Kailasanathan, C.; Verma, Dhanesh Kant

2017-01-01

The present investigation articulates the joining of Inconel 600 plates using activated tungsten inert gas (ATIG) welding process. Before joining of Inconel 600 plates, welding parameters have been optimized and suitable flux has been selected to produce complete weld penetration in a single pass welding. The various mechanical and metallurgical characterizations were performed on the un-peened ATIG (UP-ATIG) weldment. The experimental results attested that the tensile failure occurred in the weld zone and also the tensile strength is lower than the base metal (BM) because of coarser grain structures and tensile residual stresses in the weld zone. Laser shock peening (LSP) was carried out on the welded joint to enhance its properties. After LSP treatment, the significant improvement was observed in the laser peened ATIG (LP-ATIG) weldment and the fracture occurred at the parent metal side owing to the compressive residual stresses developed by LSP. Residual stress measurements indicated that the compressive residual stresses were higher at the surface and they decrease with increasing depth.

Pipe-to-pipe impact program

International Nuclear Information System (INIS)

Alzheimer, J.M.; Bampton, M.C.C.; Friley, J.R.; Simonen, F.A.

1984-06-01

This report documents the tests and analyses performed as part of the Pipe-to-Pipe Impact (PTPI) Program at the Pacific Northwest Laboratory. This work was performed to assist the NRC in making licensing decisions regarding pipe-to-pipe impact events following postulated breaks in high energy fluid system piping. The report scope encompasses work conducted from the program's start through the completion of the initial hot oil tests. The test equipment, procedures, and results are described, as are analytic studies of failure potential and data correlation. Because the PTPI Program is only partially completed, the total significance of the current test results cannot yet be accurately assessed. Therefore, although trends in the data are discussed, final conclusions and recommendations will be possible only after the completion of the program, which is scheduled to end in FY 1984

Impact of neutron irradiation on mechanical performance of FeCrAl alloy laser-beam weldments

Science.gov (United States)

Gussev, M. N.; Cakmak, E.; Field, K. G.

2018-06-01

Oxidation-resistant iron-chromium-aluminum (FeCrAl) alloys demonstrate better performance in Loss-of-Coolant Accidents, compared with austenitic- and zirconium-based alloys. However, further deployment of FeCrAl-based materials requires detailed characterization of their performance under irradiation; moreover, since welding is one of the key operations in fabrication of light water reactor fuel cladding, FeCrAl alloy weldment performance and properties also should be determined prior to and after irradiation. Here, advanced C35M alloy (Fe-13%Cr-5%Al) and variants with aluminum (+2%) or titanium carbide (+1%) additions were characterized after neutron irradiation in Oak Ridge National Laboratory's High Flux Isotope Reactor at 1.8-1.9 dpa in a temperature range of 195-559 °C. Specimen sets included as-received (AR) materials and specimens after controlled laser-beam welding. Tensile tests with digital image correlation (DIC), scanning electron microscopy-electron back scatter diffraction analysis, fractography, and x-ray tomography analysis were performed. DIC allowed for investigating local yield stress in the weldments, deformation hardening behavior, and plastic anisotropy. Both AR and welded material revealed a high degree of radiation-induced hardening for low-temperature irradiation; however, irradiation at high-temperatures (i.e., 559 °C) had little overall effect on the mechanical performance.

Performance Evaluation of the Concept of Hybrid Heat Pipe as Passive In-core Cooling Systems for Advanced Nuclear Power Plant

International Nuclear Information System (INIS)

Jeong, Yeong Shin; Kim, Kyung Mo; Kim, In Guk; Bang, In Cheol

2015-01-01

As an arising issue for inherent safety of nuclear power plant, the concept of hybrid heat pipe as passive in-core cooling systems was introduced. Hybrid heat pipe has unique features that it is inserted in core directly to remove decay heat from nuclear fuel without any changes of structures of existing facilities of nuclear power plant, substituting conventional control rod. Hybrid heat pipe consists of metal cladding, working fluid, wick structure, and neutron absorber. Same with working principle of the heat pipe, heat is transported by phase change of working fluid inside metal cask. Figure 1 shows the systematic design of the hybrid heat pipe cooling system. In this study, the concept of a hybrid heat pipe was introduced as a Passive IN-core Cooling Systems (PINCs) and demonstrated for internal design features of heat pipe containing neutron absorber. Using a commercial CFD code, single hybrid heat pipe model was analyzed to evaluate thermal performance in designated operating condition. Also, 1-dimensional reactor transient analysis was done by calculating temperature change of the coolant inside reactor pressure vessel using MATLAB. As a passive decay heat removal device, hybrid heat pipe was suggested with a concept of combination of heat pipe and control rod. Hybrid heat pipe has distinct feature that it can be a unique solution to cool the reactor when depressurization process is impossible so that refueling water cannot be injected into RPV by conventional ECCS. It contains neutron absorber material inside heat pipe, so it can stop the reactor and at the same time, remove decay heat in core. For evaluating the concept of hybrid heat pipe, its thermal performance was analyzed using CFD and one-dimensional transient analysis. From single hybrid heat pipe simulation, the hybrid heat pipe can transport heat from the core inside to outside about 18.20 kW, and total thermal resistance of hybrid heat pipe is 0.015 .deg. C/W. Due to unique features of long heat

Concurrent phase separation and clustering in the ferrite phase during low temperature stress aging of duplex stainless steel weldments

International Nuclear Information System (INIS)

Zhou, J.; Odqvist, J.; Thuvander, M.; Hertzman, S.; Hedström, P.

2012-01-01

The concurrent phase separation and clustering of alloying elements in the ferrite phase of duplex stainless steel weldments after stress aging at 325 °C have been investigated by atom probe tomography analysis. Both phase separation, into Fe-rich and Cr-rich ferrite, and solute clustering were observed. Phase separation in the heat-affected zone (HAZ) is most pronounced in the high alloyed SAF 2507, followed by SAF 2205 and SAF 2304. Moreover Cu clustering was observed in the HAZ of SAF 2507. However, decomposition in the weld bead (25.10.4L) was more pronounced than in the HAZs, with both phase separation and clustering of Ni–Mn–Si–Cu. The observed differences in the decomposition behaviors in the HAZ and weld bead can be attributed to the high Ni content and the characteristic microstructure of the weld bead with high internal strains. In addition, an applied tensile stress during aging of weldments has been found to further promote the kinetics of phase separation and clustering.

Residual stress measurement in 304 stainless steel weld overlay pipes

International Nuclear Information System (INIS)

Yen, H.J.; Lin, M.C.C.; Chen, L.J.

1996-01-01

Welding overlay repair (WOR) is commonly employed to rebuild piping systems suffering from intergranular stress corrosion cracking (IGSCC). To understand the effects of this repair, it is necessary to investigate the distribution of residual stresses in the welding pipe. The overlay welding technique must induce compressive residual stress at the inner surface of the welded pipe to prevent IGSCC. To understand the bulk residual stress distribution, the stress profile as a function of location within wall is examined. In this study the full destructive residual stress measurement technique -- a cutting and sectioning method -- is used to determine the residual stress distribution. The sample is type 304 stainless steel weld overlay pipe with an outside diameter of 267 mm. A pipe segment is cut from the circular pipe; then a thin layer is removed axially from the inner to the outer surfaces until further sectioning is impractical. The total residual stress is calculated by adding the stress relieved by cutting the section away to the stress relieved by axially sectioning. The axial and hoop residual stresses are compressive at the inner surface of the weld overlay pipe. Compressive stress exists not only at the surface but is also distributed over most of the pipe's cross section. On the one hand, the maximum compressive hoop residual stress appears at the pipe's inner surface. The thermal-mechanical induced crack closure from significant compressive residual stress is discussed. This crack closure can thus prevent IGSCC very effectively

Hybrid heat pipe based passive cooling device for spent nuclear fuel dry storage cask

International Nuclear Information System (INIS)

Jeong, Yeong Shin; Bang, In Cheol

2016-01-01

Highlights: • Hybrid heat pipe was presented as a passive cooling device for dry storage cask of SNF. • A method to utilize waste heat from spent fuel was suggested using hybrid heat pipe. • CFD analysis was performed to evaluate the thermal performance of hybrid heat pipe. • Hybrid heat pipe can increase safety margin and storage capacity of the dry storage cask. - Abstract: Conventional dry storage facilities for spent nuclear fuel (SNF) were designed to remove decay heat through the natural convection of air, but this method has limited cooling capacity and a possible re-criticality accident in case of flooding. To enhance the safety and capacity of dry storage cask of SNF, hybrid heat pipe-based passive cooling device was suggested. Heat pipe is an excellent passive heat transfer device using the principles of both conduction and phase change of the working fluid. The heat pipe containing neutron absorber material, the so-called hybrid heat pipe, is expected to prevent the re-criticality accidents of SNF and to increase the safety margin during interim and long term storage period. Moreover, a hybrid heat pipe with thermoelectric module, a Stirling engine and a phase change material tank can be used for utilization of the waste heat as heat-transfer medium. Located at the guide tube or instrumentation tube, hybrid heat pipe can remove decay heat from inside the sealed metal cask to outside, decreasing fuel rod temperature. In this paper, a 2-step analysis was performed using computational fluid dynamics code to evaluate the heat and fluid flow inside a cask, which consisted of a single spent fuel assembly simulation and a full-scope dry cask simulation. For a normal dry storage cask, the maximum fuel temperature is 290.0 °C. With hybrid heat pipe cooling, the temperature decreased to 261.6 °C with application of one hybrid heat pipe per assembly, and to 195.1 °C with the application of five hybrid heat pipes per assembly. Therefore, a dry

Pipe whip: a summary of the damage observed in BNL pipe-on-pipe impact tests

International Nuclear Information System (INIS)

Baum, M.R.

1987-01-01

This paper describes examples of the damage resulting from the impact of a whipping pipe on a nearby pressurised pipe. The work is a by-product of a study of the motion of a whipping pipe. The tests were conducted with small-diameter pipes mounted in rigid supports and hence the results are not directly applicable to large-scale plant applications where flexible support mountings are employed. The results illustrate the influence of whipping pipe energy, impact position and support type on the damage sustained by the target pipe. (author)

Removal of unwanted fluid

Science.gov (United States)

Subudhi, Sudhakar; Sreenivas, K. R.; Arakeri, Jaywant H.

2013-01-01

This work is concerned with the removal of unwanted fluid through the source-sink pair. The source consists of fluid issuing out of a nozzle in the form of a jet and the sink is a pipe that is kept some distance from the source pipe. Of concern is the percentage of source fluid sucked through the sink. The experiments have been carried in a large glass water tank. The source nozzle diameter is 6 mm and the sink pipe diameter is either 10 or 20 mm. The horizontal and vertical separations and angles between these source and sink pipes are adjustable. The flow was visualized using KMnO4 dye, planer laser induced fluorescence and particle streak photographs. To obtain the effectiveness (that is percentage of source fluid entering the sink pipe), titration method is used. The velocity profiles with and without the sink were obtained using particle image velocimetry. The sink flow rate to obtain a certain effectiveness increase dramatically with lateral separation. The sink diameter and the angle between source and the sink axes don't influence effectiveness as much as the lateral separation.

Heat pipe cooling system for underground, radioactive waste storage tanks

International Nuclear Information System (INIS)

Cooper, K.C.; Prenger, F.C.

1980-02-01

An array of 37 heat pipes inserted through the central hole at the top of a radioactive waste storage tank will remove 100,000 Btu/h with a heat sink of 70 0 F atmospheric air. Heat transfer inside the tank to the heat pipe is by natural convection. Heat rejection to outside air utilizes a blower to force air past the heat pipe condenser. The heat pipe evaporator section is axially finned, and is constructed of stainless steel. The working fluid is ammonia. The finned pipes are individually shrouded and extend 35 ft down into the tank air space. The hot tank air enters the shroud at the top of the tank and flows downward as it is cooled, with the resulting increased density furnishing the pressure difference for circulation. The cooled air discharges at the center of the tank above the sludge surface, flows radially outward, and picks up heat from the radioactive sludge. At the tank wall the heated air rises and then flows inward to comple the cycle

Pipe support

International Nuclear Information System (INIS)

Pollono, L.P.

1979-01-01

A pipe support for high temperature, thin-walled piping runs such as those used in nuclear systems is described. A section of the pipe to be suppported is encircled by a tubular inner member comprised of two walls with an annular space therebetween. Compacted load-bearing thermal insulation is encapsulated within the annular space, and the inner member is clamped to the pipe by a constant clamping force split-ring clamp. The clamp may be connected to pipe hangers which provide desired support for the pipe

Systematic study of formation of soft and hard zones in the dissimilar weldments of Cr-Mo steels

International Nuclear Information System (INIS)

Sudha, C.; Terrance, A.L.E.; Albert, S.K.; Vijayalakshmi, M.

2002-01-01

The microstructural stability and elemental redistribution in dissimilar weldments between 9Cr-1Mo and 2.25Cr-1Mo ferritic steels during various postweld heat treatments (PWHTs) have been studied using microscopy techniques ranging from optical to transmission electron microscopy and electron probe microanalyser. Application of PWHT at 1023 K for various times resulted in the formation of a soft zone in the low Cr side and a carbide rich hard zone adjoining the soft zone in the high Cr side of the weldment. The width of these zones and their hardness are influenced by the time of exposure at elevated temperature. A measurable increase in the width and a decrease in the hardness of the soft and hard zones with aging times are observed. Correlation between these observed effects and the elemental redistribution responsible for the formation of these zones is being attempted. Micromechanisms responsible for the formation of these zones are proposed. Migration of carbon from low Cr side to high Cr side driven by the gradient in the carbon activity has been found to be responsible for the formation of these zones

Comparison and evaluation of flexible and stiff piping systems

International Nuclear Information System (INIS)

Hahn, W.; Tang, H.T.; Tang, Y.K.

1983-01-01

An experimental and numerical study was performed on a piping system, with various support configurations, to assess the difference in piping response for flexible and stiff piping systems. Questions have arisen concerning a basic design philosophy employed in present day piping designs. One basic question is, the reliability of a flexible piping system greater than that of a stiff piping system by virtue of the fact that a flexible system has fewer snubber supports. With fewer snubbers, the pipe is less susceptible to inadvertent thermal stresses introduced by snubber malfunction during normal operation. In addition to the technical issue, the matter of cost savings in flexible piping system design is a significant one. The costs associated with construction, in-service inspection and maintenance are all significantly reduced by reducing the number of snubber supports. The evaluation study, sponsored by the Electric Power Research Institute, was performed on a boiler feedwater line at Consolidated Edison's Indian Point Unit 1. In this study, the boiler feedwater line was tested and analyzed with two fundamentally different support systems. The first system was very flexible, employing rod and spring hangers, and represented the 'old' design philosophy. The pipe system was very flexible with this support system, due to the long pipe span lengths between supports and the fact that there was only one lateral support. This support did not provide much restraint since it was near an anchor. The second system employed strut and snubber supports and represented the 'modern' design philosophy. The pipe system was relatively stiff with this support system, primarily due to the increased number of supports, including lateral supports, thereby reducing the pipe span lengths between supports. The second support system was designed with removable supports to facilitate interchange of the supports with different support types (i.e., struts, mechanical snubbers and hydraulic

Round dance in pipes; Runddans i roer

Energy Technology Data Exchange (ETDEWEB)

Steensen, Anders J.

2004-07-01

On the offshore production plants, oil, water, and gas are separated from the well streams. The oil is sold on the market while the gas is in part exported, in part reinjected into the wells in large quantities to sustain the pressure in the reservoirs. The water is cleaned, some is pumped to the sea and some returned to the reservoir. Although these processes may seem straightforward, they cause a great deal of worry since there are so many complex processing and pipe systems taking up space. Pipes vibrate and make noise, most often because of pressure fluctuations created by the flowing liquid and gas. Or vortices form inside the pipe that make the whole pipe drone. In the offshore activities, these phenomena can be very annoying; on the Statfjord B platform people baulked at entering the area where the produced water treatment system was standing. A new system had to be developed since existing equipment would take up too much space. In the new system, a pipe section is installed in the pipeline that makes the gas/liquid mixture spin rapidly as in a centrifuge. The gas collects along the centre of the pipe and is tapped off. The principle can also be used to separate liquid from gas. In many gas treatment systems, liquid accumulation, or carry over, is detrimental. But gas dehydrators are usually dimensioned for a minimal content of liquid in the gas. Important features of these new pipe-based separators are that they are small, remove bottlenecks in the production, and are straightforward to install. But operators who live with the problems every day are very sceptical about the new separators and should be given the opportunity to test them on land before they are installed in the field.

Pipe clamp effects on thin-walled pipe design

International Nuclear Information System (INIS)

Lindquist, M.R.

1980-01-01

Clamp induced stresses in FFTF piping are sufficiently large to require structural assessment. The basic principles and procedures used in analyzing FFTF piping at clamp support locations for compliance with ASME Code rules are given. Typical results from a three-dimensional shell finite element pipe model with clamp loads applied over the clamp/pipe contact area are shown. Analyses performed to categorize clamp induced piping loads as primary or secondary in nature are described. The ELCLAMP Computer Code, which performs analyses at clamp locations combining clamp induced stresses with stresses from overall piping system loads, is discussed. Grouping and enveloping methods to reduce the number of individual clamp locations requiring analysis are described

A creep life assessment method for boiler pipes using small punch creep test

International Nuclear Information System (INIS)

Izaki, Toru; Kobayashi, Toshimi; Kusumoto, Junichi; Kanaya, Akihiro

2009-01-01

The small punch creep (SPC) test is considered as a highly useful method for creep life assessment for high temperature plant components. SPC uses miniature-sized specimens and does not cause any serious sampling damages, and its assessment accuracy is at a high level. However, in applying the SPC test to the residual creep life assessment of the boiler in service, there are some issues to be studied. In order to apply SPC test to the residual creep life assessment of the 2.25Cr-1Mo steel boiler pipe, the relationship between uniaxial creep stress and the SPC test load has been studied. The virgin material, pre-crept, weldment and service aged samples of 2.25Cr-1Mo steel were tested. It was confirmed that the relationship between uniaxial creep stress and the SPC test load at the same rupture time can be described as a single straight line independent of test conditions and materials. Therefore a life assessment is possible by using SPC test in place of uniaxial creep tests. The creep life assessment using SPC was applied to actual thermal power plant components which are in service.

Seismic Design of ITER Component Cooling Water System-1 Piping

Science.gov (United States)

Singh, Aditya P.; Jadhav, Mahesh; Sharma, Lalit K.; Gupta, Dinesh K.; Patel, Nirav; Ranjan, Rakesh; Gohil, Guman; Patel, Hiren; Dangi, Jinendra; Kumar, Mohit; Kumar, A. G. A.

2017-04-01

The successful performance of ITER machine very much depends upon the effective removal of heat from the in-vessel components and other auxiliary systems during Tokamak operation. This objective will be accomplished by the design of an effective Cooling Water System (CWS). The optimized piping layout design is an important element in CWS design and is one of the major design challenges owing to the factors of large thermal expansion and seismic accelerations; considering safety, accessibility and maintainability aspects. An important sub-system of ITER CWS, Component Cooling Water System-1 (CCWS-1) has very large diameter of pipes up to DN1600 with many intersections to fulfill the process flow requirements of clients for heat removal. Pipe intersection is the weakest link in the layout due to high stress intensification factor. CCWS-1 piping up to secondary confinement isolation valves as well as in-between these isolation valves need to survive a Seismic Level-2 (SL-2) earthquake during the Tokamak operation period to ensure structural stability of the system in the Safe Shutdown Earthquake (SSE) event. This paper presents the design, qualification and optimization of layout of ITER CCWS-1 loop to withstand SSE event combined with sustained and thermal loads as per the load combinations defined by ITER and allowable limits as per ASME B31.3, This paper also highlights the Modal and Response Spectrum Analyses done to find out the natural frequency and system behavior during the seismic event.

Corrosion evaluation in insulated pipes by non destructive testing method

International Nuclear Information System (INIS)

Abd Razak Hamzah; Azali Muhammad; Mohammad Pauzi Ismail; Abd Nassir Ibrahim; Abd Aziz Mohamed; Sufian Saad; Saharuddin Sayuti; Shukri Ahmad

2002-01-01

In engineering plants, detection of corrosion and evaluation of deposit in insulated pipes using radiography method are considered as a very challenging tasks. In General this degradation problem is attributed to water condensation. It causes the formation of deposit and scale inside the pipe, as well as between the insulation and pipe in cold temperature pipes. On the other hand, for hot temperature pipes the main problem is mainly due to corrosion/erosion attack inside the pipe. In the study of corrosion in pipelines, one of the most important parameters to be monitored and measured is the wall thickness. Currently, most pipeline corrosion monitoring and evaluation for both insulated and non-insulated pipes is performed using an ultrasonic method. The most common technique is that based on the A-Scan, using either a normal flaw detector or some form of dedicated equipment. However, with recent development of ultrasonic technology, more advance method, namely B-Scan and C-scan techniques are also available. The most notable disadvantage of using this method is that the insulation covering the pipe has to be removed before the inspection can be carried out and this is considered as not so cost effective. Due to this reason, the possibility of employing other alternative NDT method, namely radiographic testing method were studied. The technique used in this studied are known as tangential technique. In this study it was found that the result found using tangential technique is consistent with the actual thickness of the pipe. Result of this study is presented and discussed in this paper. (Author)

Analysis of cracks in stainless steel TIG [tungsten inert gas] welds

International Nuclear Information System (INIS)

Nakagaki, M.; Marschall, C.; Brust, F.

1986-12-01

This report contains the results of a combined experimental and analytical study of ductile crack growth in tungsten inert gas (TIG) weldments of austenitic stainless steel specimens. The substantially greater yield strength of the weld metal relative to the base metal causes more plastic deformation in the base metal adjacent to the weld than in the weld metal. Accordingly, the analytical studies focused on the stress-strain interaction between the crack tip and the weld/base-metal interface. Experimental work involved tests using compact (tension) specimens of three different sizes and pipe bend experiments. The compact specimens were machined from a TIG weldment in Type 304 stainless steel plate. The pipe specimens were also TIG welded using the same welding procedures. Elastic-plastic finite element methods were used to model the experiments. In addition to the J-integral, different crack-tip integral parameters such as ΔT/sub p/* and J were evaluated. Also, engineering J-estimation methods were employed to predict the load-carrying capacity of the welded pipe with a circumferential through-wall crack under bending

Design of megawatt power level heat pipe reactors

Energy Technology Data Exchange (ETDEWEB)

Mcclure, Patrick Ray [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Poston, David Irvin [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Dasari, Venkateswara Rao [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Reid, Robert Stowers [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

2015-11-12

An important niche for nuclear energy is the need for power at remote locations removed from a reliable electrical grid. Nuclear energy has potential applications at strategic defense locations, theaters of battle, remote communities, and emergency locations. With proper safeguards, a 1 to 10-MWe (megawatt electric) mobile reactor system could provide robust, self-contained, and long-term power in any environment. Heat pipe-cooled fast-spectrum nuclear reactors have been identified as a candidate for these applications. Heat pipe reactors, using alkali metal heat pipes, are perfectly suited for mobile applications because their nature is inherently simpler, smaller, and more reliable than “traditional” reactors. The goal of this project was to develop a scalable conceptual design for a compact reactor and to identify scaling issues for compact heat pipe cooled reactors in general. Toward this goal two detailed concepts were developed, the first concept with more conventional materials and a power of about 2 MWe and a the second concept with less conventional materials and a power level of about 5 MWe. A series of more qualitative advanced designs were developed (with less detail) that show power levels can be pushed to approximately 30 MWe.

Method for evaluationo of the 3D residual stress field from X-ray diffraction measurements on heavy weldments

International Nuclear Information System (INIS)

Larsson, L.E.; Sandstroem, R.

1982-03-01

A method for evaluation of the three dimensional residual 30 stress distribution in heavy weldmwents has been developed. The evaluation is based on measured stress data at a number of depth levels below the plate surface. The method has been applied to two measurements on heavy weldments of A 553 B steel. Comparison to a previous evaluation shows good agreement. (Authors)

Tensile Property of ANSI 304 Stainless Steel Weldments Subjected to Cavitation Erosion Based on Treatment of Laser Shock Processing.

Science.gov (United States)

Zhang, Lei; Liu, Yue-Hua; Luo, Kai-Yu; Zhang, Yong-Kang; Zhao, Yong; Huang, Jian-Yun; Wu, Xu-Dong; Zhou, Chuang

2018-05-16

Tensile property was one important index of mechanical properties of ANSI 304 stainless steel laser weldments subjected to cavitation erosion (CE). Laser shock processing (LSP) was utilized to strengthen the CE resistance, and the tensile property and fracture morphology were analyzed through three replicated experiment times. Results showed tensile process of treated weldments was composed of elastic deformation, plastic deformation, and fracture. The elastic limit, elastic modulus, elongation, area reduction, and ultimate tensile strength of tensile sample after CE were higher in view of LSP. In the fracture surface, the fiber zone, radiation zone and shear lip zone were generated, and those were more obvious through LSP. The number and size of pores in the fracture surface were smaller, and the fracture surface was smoother and more uniform. The dimples were elongated along the unified direction due to effects of LSP, and the elongated direction was in agreement with the crack propagation direction. Their distribution and shape were uniform with deeper depth. It could be reflected that the tensile property was improved by LSP and the CE resistance was also enhanced.

SEALING LARGE-DIAMETER CAST-IRON PIPE JOINTS UNDER LIVE CONDITIONS

Energy Technology Data Exchange (ETDEWEB)

Kiran M. Kothari; Gerard T. Pittard

2005-01-01

-diameter repair robots for cast-iron pipe to assure their commercial success. For Task 4 (Design, Fabricate and Test Patch Setting Robotic Train), work has been directed on increasing the nitrogen bladder reservoir volume to allow at least two complete patch inflation/patch setting cycles in the event the sleeve does not set all ratchets in the same row on the first attempt. This problem was observed on a few of the repair sleeves that were recently installed during field tests with the small-diameter robotic system. For Task 5 (Design & Fabricate Pipe-Wall Cleaning Robot Train with Pan/Zoom/Tilt Camera), the recent field tests showed clearly that, in mains with low gas velocities, it will be necessary to improve the system's capacity to remove debris from the immediate vicinity of the bell and spigot joints. Otherwise, material removed by the cleaning flails (the flails were found to be very effective in cleaning bell and spigot joints) falls directly to the low side of the pipe and accumulates in a pile. This accumulation can prevent the sleeve from achieving a leak-free repair. Similarly, it is also deemed necessary to design an assembly to capture existing service-tap coupons and allow their removal from the inside of the pipe. These coupons were found to cause difficulty in launching and retrieving the small pipe repair robot; for example, one coupon lodged beneath the end of the guide shoe. Designs for new features to accomplish these goals for the large robotic system were pursued and are presented in this report. Task 6 (Design & Build Surface Control and Monitoring System) was previously completed with the control and computer display functions being operated through LabVIEW. However, this must now be revisited to add control routines for the coupon catcher to be added. This will most likely include a lift-off/place-on magnet translation function. Task 7 (Design & Fabricate Large Diameter Live Access System) progressed to completing the detailed design of the entry

Radiation transmission type pipe wall thinning detection device and measuring instruments utilizing ionizing radiation

International Nuclear Information System (INIS)

Higashi, Yasuhiko

2009-01-01

We developed the device to detect thinning of pipe thorough heat insulation in Power Plant, etc, even while the plant is under operation. It is necessary to test many parts of many pipes for pipe wall thinning management, but it is difficult within a limited time of the routine test. This device consists of detector and radiation source, which can detect the pipe (less than 500 mm in external diameter, less than 50 mm in thickness) with 1.6%-reproducibility (in a few-minutes measurement), based on the attenuation rate. Operation is easy and effective without removing the heat insulation. We will expand this thinning detection system, and contribute the safety of the Plant. (author)

Mechanical properties of 1950's vintage 304 stainless steel weldment components after low temperature neutron irradiation

International Nuclear Information System (INIS)

Sindelar, R.L.; Caskey, G.R. Jr.; Thomas, J.K.; Hawthorne, J.R.; Hiser, A.L.; Lott, R.A.; Begley, J.A.; Shogan, R.P.

1991-01-01

The reactor vessels of the nuclear production reactors at the Savannah River Site (SRS) were constructed in the 1950's from Type 304 stainless steel plates welded with Type 308 stainless steel filler using the multipass metal inert gas process. An irradiated mechanical properties database has been developed for the vessel with materials from archival primary coolant system piping irradiated at low temperatures (75 to 150 degrees C) in the State University of New York at Buffalo reactor (UBR) and the High Flux Isotope Reactor (HFIR) to doses of 0.065 to 2.1 dpa. Fracture toughness, tensile, and Charpy-V impact properties of the weldment components (base, weld, and weld heat-affected-zone (HAZ)) have been measured at temperatures of 25 degrees C and 125 degrees C in the L-C and C-L orientations for materials in both the irradiated and unirradiated conditions for companion specimens. Fracture toughness and tensile properties of specimens cut from an SRS reactor vessel sidewall with doses of 0.1 and 0.5 dpa were also measured at temperatures of 25 and 125 degrees C. The irradiated materials exhibit hardening with loss of work hardenability and a reduction in toughness relative to the unirradiated materials. The HFIR-irradiated materials show an increase in yield strength between about 20% and 190% with a concomitant tensile strength increase between about 15% to 30%. The elastic-plastic fracture toughness parameters and Charpy-V energy absorption both decrease and show only a slight sensitivity to dose. The irradiation-induced decrease in the elastic-plastic fracture toughness (J def at 1 mm crack extension) is between 20% to 65%; the range of J 1C values are 72.8 to 366 kJ/m 2 for the irradiated materials. Similarly, Charpy V-notch results show a 40% to 60% decrease in impact energies

Sodium heat pipe module test for the SAFE-30 reactor prototype

International Nuclear Information System (INIS)

Reid, Robert S.; Sena, J. Tom; Martinez, Adam L.

2001-01-01

Reliable, long-life, low-cost heat pipes can enable safe, affordable space fission power and propulsion systems. Advanced versions of these systems can in turn allow rapid access to any point in the solar system. Twelve stainless steel-sodium heat pipe modules were built and tested at Los Alamos for use in a non-nuclear thermohydraulic simulation of the SAFE-30 reactor (Poston et al., 2000). SAFE-30 is a near-term, low-cost space fission system demonstration. The heat pipes were designed to remove thermal power from the SAFE-30 core, and transfer this power to an electrical power conversion system. These heat pipe modules were delivered to NASA Marshall Space Flight Center in August 2000 and were assembled and tested in a prototypical configuration during September and October 2000. The construction and test of one of the SAFE-30 modules is described

Prediction of three-dimensional residual stresses at localised indentations in pipes

International Nuclear Information System (INIS)

Hyde, T.H.; Luo, R.; Becker, A.A.

2012-01-01

Residual stresses are investigated using Finite Element (FE) analyses at localised indentations in pipes with and without internal pressures due to reverse plasticity caused by springback of the surrounding material after removal of the indenter. The indentation loading is applied via rigid 3D short indenters. The effects of the residual indentation depth, internal pressure, indenter size and different material properties on the residual stresses for different pipes have been investigated by carrying out parametric sensitivity studies. In order to predict the residual stresses, empirical formulations have been developed, which show a good correlation with the FE for residual stresses for pipes with diameter to thickness ratios of 35–72. - Highlights: ► A comprehensive elastic–plastic FE analysis of residual stresses caused by localised pipe indentations is presented. ► The effects of residual indentation depth, internal pressure, indenter size and material properties have been studied. ► Empirical formulations have been developed, which show a good correlation with the FE for residual stresses for pipes with diameter to thickness ratios of 35–72.

Device for removing alkali metal residues from heat exchanger

International Nuclear Information System (INIS)

Matal, O.

1987-01-01

The main parts of the facility consists of a condensing vessel and a vacuum pump unit interconnected via a vacuum pipe. The heat exchanger is heated to a temperature at which the alkali metal residues evaporate. Metal vapors are collected in the condensing vessel where they condense. The removal of the alkali metal residues from the heat exchanger pipes allows thorough inspection of the pipe inside during scheduled nuclear power plant shutdowns. The facility can be used especially with reverse steam generators. (E.S.). 1 fig

New optimized drill pipe size for deep-water, extended reach and ultra-deep drilling

Energy Technology Data Exchange (ETDEWEB)

Jellison, Michael J.; Delgado, Ivanni [Grant Prideco, Inc., Hoston, TX (United States); Falcao, Jose Luiz; Sato, Ademar Takashi [PETROBRAS, Rio de Janeiro, RJ (Brazil); Moura, Carlos Amsler [Comercial Perfuradora Delba Baiana Ltda., Rio de Janeiro, RJ (Brazil)

2004-07-01

A new drill pipe size, 5-7/8 in. OD, represents enabling technology for Extended Reach Drilling (ERD), deep water and other deep well applications. Most world-class ERD and deep water wells have traditionally been drilled with 5-1/2 in. drill pipe or a combination of 6-5/8 in. and 5-1/2 in. drill pipe. The hydraulic performance of 5-1/2 in. drill pipe can be a major limitation in substantial ERD and deep water wells resulting in poor cuttings removal, slower penetration rates, diminished control over well trajectory and more tendency for drill pipe sticking. The 5-7/8 in. drill pipe provides a significant improvement in hydraulic efficiency compared to 5-1/2 in. drill pipe and does not suffer from the disadvantages associated with use of 6-5/8 in. drill pipe. It represents a drill pipe assembly that is optimized dimensionally and on a performance basis for casing and bit programs that are commonly used for ERD, deep water and ultra-deep wells. The paper discusses the engineering philosophy behind 5-7/8 in. drill pipe, the design challenges associated with development of the product and reviews the features and capabilities of the second-generation double-shoulder connection. The paper provides drilling case history information on significant projects where the pipe has been used and details results achieved with the pipe. (author)

PPOOLEX experiments with a modified blowdown pipe outlet

International Nuclear Information System (INIS)

Laine, J.; Puustinen, M.; Raesaenen, A.

2009-08-01

This report summarizes the results of the experiments with a modified blowdown pipe outlet carried out with the PPOOLEX test facility designed and constructed at Lappeenranta University of Technology. Steam was blown into the dry well compartment and from there through a vertical DN200 blowdown pipe to the condensation pool. Four reference experiments with a straight pipe and ten with the Forsmark type collar were carried out. The main purpose of the experiment series was to study the effect of a blowdown pipe outlet collar design on loads caused by chugging phenomena (rapid condensation) while steam is discharged into the condensation pool. The PPOOLEX test facility is a closed stainless steel vessel divided into two compartments, dry well and wet well. During the experiments the initial temperature level of the condensation pool water was either 20-25 or 50-55 deg. C. The steam flow rate varied from 400 to 1200 g/s and the temperature of incoming steam from 142 to 185 deg. C. In the experiments with 20-25 deg. C pool water, even 10 times higher pressure pulses were measured inside the blowdown pipe in the case of the straight pipe than with the collar. In this respect, the collar design worked as planned and removed the high pressure spikes from the blowdown pipe. Meanwhile, there seemed to be no suppressing effect on the loads due to the collar in the pool side in this temperature range. Registered loads in the pool were approximately in the same range (or even a little higher) with the collar as with the straight pipe. In the experiments with 50-55 deg. C pool water no high pressure pulses were measured inside the blowdown pipe either with the straight pipe or with the collar. In this case, more of the suppressing effect is probably due to the warmer pool water than due to the modified pipe outlet. It has been observed already in the earlier experiments with a straight pipe in the POOLEX and PPOOLEX facilities that warm pool water has a diminishing effect on

PPOOLEX experiments with a modified blowdown pipe outlet

Energy Technology Data Exchange (ETDEWEB)

Laine, J.; Puustinen, M.; Raesaenen, A. (Lappeenranta Univ. of Technology, Nuclear Safety Research Unit (Finland))

2009-08-15

This report summarizes the results of the experiments with a modified blowdown pipe outlet carried out with the PPOOLEX test facility designed and constructed at Lappeenranta University of Technology. Steam was blown into the dry well compartment and from there through a vertical DN200 blowdown pipe to the condensation pool. Four reference experiments with a straight pipe and ten with the Forsmark type collar were carried out. The main purpose of the experiment series was to study the effect of a blowdown pipe outlet collar design on loads caused by chugging phenomena (rapid condensation) while steam is discharged into the condensation pool. The PPOOLEX test facility is a closed stainless steel vessel divided into two compartments, dry well and wet well. During the experiments the initial temperature level of the condensation pool water was either 20-25 or 50-55 deg. C. The steam flow rate varied from 400 to 1200 g/s and the temperature of incoming steam from 142 to 185 deg. C. In the experiments with 20-25 deg. C pool water, even 10 times higher pressure pulses were measured inside the blowdown pipe in the case of the straight pipe than with the collar. In this respect, the collar design worked as planned and removed the high pressure spikes from the blowdown pipe. Meanwhile, there seemed to be no suppressing effect on the loads due to the collar in the pool side in this temperature range. Registered loads in the pool were approximately in the same range (or even a little higher) with the collar as with the straight pipe. In the experiments with 50-55 deg. C pool water no high pressure pulses were measured inside the blowdown pipe either with the straight pipe or with the collar. In this case, more of the suppressing effect is probably due to the warmer pool water than due to the modified pipe outlet. It has been observed already in the earlier experiments with a straight pipe in the POOLEX and PPOOLEX facilities that warm pool water has a diminishing effect on

Nuclear piping and pipe support design and operability relating to loadings and small bore piping

International Nuclear Information System (INIS)

Stout, D.H.; Tubbs, J.M.; Callaway, W.O.; Tang, H.T.; Van Duyne, D.A.

1994-01-01

The present nuclear piping system design practices for loadings, multiple support design and small bore piping evaluation are overly conservative. The paper discusses the results developed for realistic definitions of loadings and loading combinations with methodology for combining loads under various conditions for supports and multiple support design. The paper also discusses a simplified method developed for performing deadweight and thermal evaluations of small bore piping systems. Although the simplified method is oriented towards the qualification of piping in older plants, this approach is applicable to plants designed to any edition of the ASME Section III or B31.1 piping codes

Decontamination laboratory design for iron pipes contaminated with uranium and thorium series

International Nuclear Information System (INIS)

Sahyun, Adelia; Sordi, Gian M.; Ghobril, Carlos N.; Puga Sanches, Matias; Rodrigues, Demerval L.

2008-01-01

The Brazilian soil is very rich in the ore processing, after some time, the pipes are contaminated with trace levels of uranium and thorium. When the pipes are exchanged, to recovery the funds, the best is to sell them as scrap, however, because they are contaminated and present a considerable amount of dose can not be marketed until they are decontaminated. The question is that the tube is incrusted with the contaminated material, and is difficult to remove it. For the removal this material, that comes to be 2 inches thick, for the larger pipes diameter, requires special equipment as a motor-pump units with ultra high pressure water jetting, of the order of 40000 psi. The purpose of this paper is to suggest a design of one laboratory able to perform the decontamination avoiding large scale production of radioactive wastes. The solids and liquids wastes produced during the process of decontamination will be collected in different containers and classified according to their contamination level. The laboratory was designed to facilitate its decontamination with a minimum dose for their operators. The most difficult question to be solved during the project, was to perform the laboratory decontamination during the pipe decontamination in continuous operation since we can't stop the process for the reason of it expensive cost. The paper will show how will be made all the steps of the tubes decontamination and the laboratory decontamination. It will be shown how we collect the liquids and solids wastes, separate, for their classification. After the pipe, decontamination we show as will be measure the dose to release or to return for the laboratory to development a further decontamination. At last, it will show the temporary storage place for the decontaminated pipes that will be later collected as scrap. (author)

Experimental study and modelling of high temperature creep flow and damage behaviour of 9Cr1Mo-NbV steel weldments

International Nuclear Information System (INIS)

Gaffard, V.

2004-12-01

Chromium martensitic stainless steels are under development since the 70's with the prospect of using them as structural components in thermal and nuclear power plants. The modified 9Cr1Mo-NbV steel is already used, especially in England and Japan, as a material for structural components in thermal power plants where welding is a commonly used joining technique. New generations of chromium martensitic stainless steels with improved mechanical properties for high pressure and temperature use are currently under development. However, observations of several in-service premature failures of welded components in 9Cr1Mo-NbV steel, outline a strong need for understanding the high temperature creep flow and damage behaviour of 9Cr1Mo-NbV steels and weldments. The present study aimed at experimentally determining and then modelling the high temperature creep flow and damage behaviour of both 9Cr1Mo-NbV steels and weldments (typically in the temperature range from 450 C to 650 C). The base metal was first studied as the reference material. It was especially evidenced that tempered chromium martensitic steels exhibit a change in both creep flow and damage behaviour for long term creep exposure. As a consequence, the classically performed extrapolation of 1,000 hours creep data to 100,000 hours creep lifetime predictions might be very hazardous. Based on experimental observations, a new model, integrating and coupling multiple creep flow and damage mechanisms, was developed in the framework of the mechanics of porous media. It was then successfully used to represent creep flow and damage behaviour of the base metal from high to low stress levels even for complex multiaxial loading conditions. Although the high temperature creep properties of the base metal are quite good, the occurrence of premature failure in weldments in high temperature creep conditions largely focused the attention of the scientific community. The lower creep strength of the weld component was also

The Wick-Concept for Thermal Insulation of Cold Piping

DEFF Research Database (Denmark)

Koverdynsky, Vit; Korsgaard, Vagn; Rode, Carsten

2006-01-01

the wick-concept in either of two variations: the self-drying or the self-sealing system. Experiments have been carried out using different variations of the two systems to investigate the conditions for exploiting the drying capabilities of the systems, and the results are presented. The results show......The wick-concept for thermal insulation of cold piping is based on capillary suction of a fiber fabric to remove excess water from the pipe surface by transporting it to the outer surface of the insulation. From the surface of the insulation jacket, the water will evaporate to the ambient air....... This will prevent long-term accumulation of moisture in the insulation material. The wick keeps the hydrophobic insulation dry, allowing it to maintain its thermal performance. The liquid moisture is kept only in the wick fabric. This article presents the principle of operation of cold pipe insulation using...

Reduction factors for creep strength and fatigue life of modified 9 Cr-1 Mo steel weldments

International Nuclear Information System (INIS)

Blass, J.J.; Battiste, R.L.; O'Connor, D.G.

1991-01-01

The provisions of ASME B ampersand PV Code Case N-47 currently include reduction factors for creep strength and fatigue life of weldments. To provide experimental confirmation of such factors for modified 9 Cr-1 Mo steel, tests of tubular specimens were conducted at 538 degree C (1000 degree F). Three creep-rupture specimens with longitudinal welds were tested in tension; and, of three with circumferential welds, two were tested in tension and one in torsion. In each specimen with a circumferential weld, a nonuniform axial distribution of strain was easily visible. The test results were compared to an existing empirical model of creep-rupture life. For the torsion test, the comparison was based on a definition of equivalent normal stress recently adopted in Code Case N-47. Some 27 fatigue specimens, with longitudinal, circumferential, or no welds, were tested under axial or torsional strain control. In specimens with welds, fatigue cracking initiated at fusion lines. In axial tests cracks grew in the circumferential direction, and in torsional tests cracks grew along fusion lines. The test results were compared to empirical models of fatigue life based on two definition of equivalent normal strain range. The results have provided some needed confirmation of the reduction factors for creep strength and fatigue life of modified 9 Cr-1 Mo steel weldments currently under consideration by ASME Code committees. 8 refs., 5 figs

The role of silicon in the corrosion of AA6061 aluminium alloy laser weldments

Energy Technology Data Exchange (ETDEWEB)

Rahman, A.B.M. Mujibur; Kumar, Sunil [Ian Wark Research Institute, University of South Australia, Mawson Lakes Campus, Mawson Lakes, SA 5095 (Australia); Gerson, Andrea R. [Applied Centre for Structural and Synchrotron Studies, University of South Australia, Mawson Lakes Campus, Mawson Lakes, SA 5095 (Australia)], E-mail: Andrea.Gerson@unisa.edu.au

2010-06-15

The galvanic corrosion temporal increase observed on examination of the weld fusion zone (WFZ) of AA6061 laser weldments in 3.5 wt.% NaCl solution cannot be attributed to electron tunnelling as the surface oxide layer is too thick, or the presence of Cl{sup -} within the surface layer as this element was not found to be present. Aluminium alloy and WFZ galvanic and surface analyses indicate that the cathodic WFZ corrosion characteristics are due to increases in silicate concentrations in the surface oxide layer, leading to increased ionic and/or p-type semi-conductor conductivity, intermetallic concentrations and surface area.

The role of silicon in the corrosion of AA6061 aluminium alloy laser weldments

International Nuclear Information System (INIS)

Rahman, A.B.M. Mujibur; Kumar, Sunil; Gerson, Andrea R.

2010-01-01

The galvanic corrosion temporal increase observed on examination of the weld fusion zone (WFZ) of AA6061 laser weldments in 3.5 wt.% NaCl solution cannot be attributed to electron tunnelling as the surface oxide layer is too thick, or the presence of Cl - within the surface layer as this element was not found to be present. Aluminium alloy and WFZ galvanic and surface analyses indicate that the cathodic WFZ corrosion characteristics are due to increases in silicate concentrations in the surface oxide layer, leading to increased ionic and/or p-type semi-conductor conductivity, intermetallic concentrations and surface area.

Electrolytic etching of fine stainless-steel pipes patterned by laser-scan lithography

Science.gov (United States)

Takahashi, Hiroshi; Sagara, Tomoya; Horiuchi, Toshiyuki

2017-07-01

Recently, it is required to develop a method for fabricating cylindrical micro-components in the field of measurement and medical engineering. Here, electrolytic etching of fine stainless-steel pipes patterned by laser-scan lithography was researched. The pipe diameter was 100 μm. At first, a pipe coated with 3-7 μm thick positive resist (tok, PMER P LA-900) was exposed to a violet laser beam with a wavelength of 408 nm (Neoark,TC20-4030-45). The laser beam was reshaped in a circle by placing a pinhole, and irradiated on the pipe by reducing the size in 1/20 using a reduction projection optics. Linearly arrayed 22 slit patterns with a width of 25 μm and a length of 175 μm were delineated in every 90-degree circumferential direction. That is, 88 slits in total were delineated at an exposure speed of 110 μm/s. In the axial direction, patterns were delineated at intervals of 90 μm. Following the pattern delineation, the pipe masked by the resist patterns was electrolytically etched. The pipe was used as an anode and an aluminum cylinder was set as a cathode around the pipe. As the electrolyte, aqueous solution of NaCl and NH4Cl was used. After etching the pipe, the resist was removed by ultrasonic cleaning in acetone. Although feasibility for fabricating multi-slit pipes was demonstrated, sizes of the etched slits were enlarged being caused by the undercut, and the shapes were partially deformed, and all the pipes were snapped at the chuck side.

27 CFR 45.45a - Notice for pipe tobacco.

Science.gov (United States)

2010-04-01

... 27 Alcohol, Tobacco Products and Firearms 2 2010-04-01 2010-04-01 false Notice for pipe tobacco. 45.45a Section 45.45a Alcohol, Tobacco Products and Firearms ALCOHOL AND TOBACCO TAX AND TRADE BUREAU, DEPARTMENT OF THE TREASURY (CONTINUED) TOBACCO REMOVAL OF TOBACCO PRODUCTS AND CIGARETTE PAPERS AND TUBES...

Development of remote pipe cutting tool for divertor cassettes in JT-60SA

International Nuclear Information System (INIS)

Hayashi, Takao; Sakurai, Shinji; Shibanuma, Kiyoshi; Sakasai, Akira

2014-01-01

Remote pipe cutting tool accessing from inside pipe has been newly developed for JT-60SA. The tool head equips a disk-shaped cutter blade and four rollers which are subjected to the reaction force. The tool pushes out the cutter blade by decreasing the distance between two cams. The tool cuts a cooling pipe by both pushing out the cutter blade and rotating the tool head itself. The roller holder is not pushed out anymore after touching the inner wall of the pipe. In other words, only cutter blade is pushed out after bringing the tool axis into the pipe axis. Outer diameter of the cutting tool head is 44 mm. The cutting tool is able to push out the cutter blade up to 32.5 mm in radius, i.e. 65 mm in diameter, which is enough to cut the pipe having an outer diameter of 59.8 mm. The thickness and material of the cooling pipe are 2.8 mm and SUS316L, respectively. The length of the cutting tool head is about 1 m. The tool is able to cut a pipe locates about 480 mm in depth from the mounting surface on the divertor cassette. The pipe cutting system equips two cutting heads and they are able to cut two pipes at the same time in order to remove the inner target plate. Reproducibility of the cross-sectional shape of the cut pipe is required for re-welding. The degree of reproducibility is inside 0.1 mm except for burr at outside of the pipe, which is enough to re-weld the cut pipe. Some swarf is generated during cutting the double-layered pipe assuming a plug located on the top of the pipe. The swarf is deposited on the bottom of the plug and collected by pulling out the plug in the actual equipment

Modelling the transient analysis of flat miniature heat pipes in printed circuit boards using a control volume approacht

NARCIS (Netherlands)

Wits, W.W.; Kok, J.B.W.; van Steenhoven, A.A.; van der Meer, T.H.; Stoffels, G.G.M.

2008-01-01

The heat pipe is a two-phase cooling solution, offering very high thermal coefficients, for heat transport. Therefore, it is increasingly used in the design of electronic products. Flat miniature heat pipes are able to effectively remove heat from several hot spots on a Printed Circuit Board (PCB).

The influence of end constraints on smooth pipe bends

International Nuclear Information System (INIS)

Thomson, G.; Spence, J.

1981-01-01

With present trends in the power industries towards higher operating temperatures and pressures, problems associated with the design and safety assessment of pipework systems have become increasingly complex. Within such systems, the importance of smooth pipe bends is well established. The work which will be presented will attempt to clarify the situation and unify the results. An analytical solution of the problem of a linear elastic smooth pipe bend with end constraints under in-plane bending will be presented. The analysis will deal with constraints in the form of flanged tangents of any length. The analysis employs the theorem of minimum total potential energy with suitable kinematically admissible displacements in the form of Fourier series. The integrations and minimisation were performed numerically, thereby permitting the removal of several of the assumptions made by previous authors. Typical results for flexibilities will be given along with comparisons with other works. The differences in some earlier theory are clarified and other more recent work using different solution techniques is substantiated. The bend behaviour is shown to be strongly influenced by the pipe bend parameter, the bend angle, the tangent pipe length and the bend/cross-sectional radius ratio. (orig./GL)

HPFRCC - Extruded Pipes

DEFF Research Database (Denmark)

Stang, Henrik; Pedersen, Carsten

1996-01-01

The present paper gives an overview of the research onHigh Performance Fiber Reinforced Cementitious Composite -- HPFRCC --pipes recently carried out at Department of Structural Engineering, Technical University of Denmark. The project combines material development, processing technique development......-w$ relationship is presented. Structural development involved definition of a new type of semi-flexiblecement based pipe, i.e. a cement based pipe characterized by the fact that the soil-pipe interaction related to pipe deformation is an importantcontribution to the in-situ load carrying capacity of the pipe...

Pipe damping

International Nuclear Information System (INIS)

Ware, A.G.

1985-01-01

Studies are being conducted at the Idaho National Engineering Laboratory to determine whether an increase in the damping values used in seismic structural analyses of nuclear piping systems is justified. Increasing the allowable damping would allow fewer piping supports which could lead to safer, more reliable, and less costly piping systems. Test data from availble literature were examined to determine the important parameters contributing to piping system damping, and each was investigated in separate-effects tests. From the combined results a world pipe damping data bank was established and multiple regression analyses performed to assess the relative contributions of the various parameters. The program is being extended to determine damping applicable to higher frequency (33 to 100 Hz) fluid-induced loadings. The goals of the program are to establish a methodology for predicting piping system damping and to recommend revised guidelines for the damping values to be included in analyses

Radiological assessment of petroleum pipe scale waste streams from dry rattling operations - 16323

International Nuclear Information System (INIS)

Hamilton, Ian S.; Arno, Matthew G.; Fruchtnicht, Erich H.; Berry, Robert O.

2009-01-01

Petroleum pipe scale consists of inorganic solids, such as barium sulfate. These solids can precipitate out of brine solutions that are pumped out of oil wells as part of normal oil field operations. The precipitates can nucleate on down hole pipe walls, causing the buildup of hard scales in some tubular in a pipe string, while leaving others virtually untouched. Once the scale buildup is sufficient to restrict flow in the string significantly, the tubular are removed from service. Once removed, tubular are transported to storage yards for storage, subsequent inspection, and possible recycling. Many of the tubular are never returned to service, either because the threads were too damaged, pipe walls too thin, or the scale buildup too thick. Historically, the tubular refurbishment industry used primarily one of two processes, either a high-pressure water lance or a dry, abrasive 'rattling' process to ream pipes free of scale buildup. The dry rattling process was primarily for touching up new pipes that have rusted slightly during storage; however, pipes with varying levels of scale were reamed, leaving only a thin coating of scale on the inner diameter, and then returned to service. Chemically, radium is an analog for barium, and radium is present in parts-per-million quantities in the brines produced from downhole pumping operations. Thus, some of the scales contain radium salts. When the radium-bearing scales are reamed with a dry process there is the possibility of generating radioactive aerosols, as well as bulk waste materials. At Texas A and M University, and under the university's radioactive materials broad scope license, an outdoor laboratory was constructed and operated with dry rattling equipment restored to the 'as was' condition typical of historical pipe cleaning yards. A battery of measurements were obtained to determine the radiological and aerodynamic properties of scale-waste products liberated from the inner surfaces of a variety of tubular

Hydrogen permeation resistant heat pipe for bi-modal reactors. Final report, October 1, 1994--September 30, 1995

International Nuclear Information System (INIS)

North, M.T.; Anderson, W.G.

1995-01-01

The principal objective of this program was to demonstrate technology that will make a sodium heat pipe tolerant of hydrogen permeation for a bimodal space reactor application. Special focus was placed on techniques which enhance the permeation of hydrogen out of the heat pipe. Specific objectives include: define the detailed requirements for the bimodal reactor application; design and fabricate a prototype heat pipe tolerant of hydrogen permeation; and test the prototype heat pipe and demonstrate that hydrogen which permeates into the heat pipe is removed or reduced to acceptable levels. The results of the program were fully successful. Analyses were performed on two different heat pipe designs and an experimental heat pipe was fabricated and tested. A model of the experimental heat pipe was developed to predict the enhancement in the hydrogen permeation rate out of the heat pipe. A significant improvement in the rate at which hydrogen permeates out of a heat pipe was predicted for the use of the special condenser geometry developed here. Agreement between the model and the experimental results was qualitatively good. Inclusion of the additional effects of fluid flow in the heat pipe are recommended for future work

Pipe inspection using the pipe crawler. Innovative technology summary report

International Nuclear Information System (INIS)

1999-05-01

The US Department of Energy (DOE) continually seeks safer and more cost-effective remediation technologies for use in the decontamination and decommissioning (D and D) of nuclear facilities. In several of the buildings at the Fernald Site, there is piping that was used to transport process materials. As the demolition of these buildings occur, disposal of this piping has become a costly issue. Currently, all process piping is cut into ten-foot or less sections, the ends of the piping are wrapped and taped to prevent the release of any potential contaminants into the air, and the piping is placed in roll off boxes for eventual repackaging and shipment to the Nevada Test Site (NTS) for disposal. Alternatives that allow for the onsite disposal of process piping are greatly desired due to the potential for dramatic savings in current offsite disposal costs. No means is currently employed to allow for the adequate inspection of the interior of piping, and consequently, process piping has been assumed to be internally contaminated and thus routinely disposed of at NTS. The BTX-II system incorporates a high-resolution micro color camera with lightheads, cabling, a monitor, and a video recorder. The complete probe is capable of inspecting pipes with an internal diameter (ID) as small as 1.4 inches. By using readily interchangeable lightheads, the same system is capable of inspecting piping up to 24 inches in ID. The original development of the BTX system was for inspection of boiler tubes and small diameter pipes for build-up, pitting, and corrosion. However, the system is well suited for inspecting the interior of most types of piping and other small, confined areas. The report describes the technology, its performance, uses, cost, regulatory and policy issues, and lessons learned

Pipe inspection using the pipe crawler. Innovative technology summary report

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-05-01

The US Department of Energy (DOE) continually seeks safer and more cost-effective remediation technologies for use in the decontamination and decommissioning (D and D) of nuclear facilities. In several of the buildings at the Fernald Site, there is piping that was used to transport process materials. As the demolition of these buildings occur, disposal of this piping has become a costly issue. Currently, all process piping is cut into ten-foot or less sections, the ends of the piping are wrapped and taped to prevent the release of any potential contaminants into the air, and the piping is placed in roll off boxes for eventual repackaging and shipment to the Nevada Test Site (NTS) for disposal. Alternatives that allow for the onsite disposal of process piping are greatly desired due to the potential for dramatic savings in current offsite disposal costs. No means is currently employed to allow for the adequate inspection of the interior of piping, and consequently, process piping has been assumed to be internally contaminated and thus routinely disposed of at NTS. The BTX-II system incorporates a high-resolution micro color camera with lightheads, cabling, a monitor, and a video recorder. The complete probe is capable of inspecting pipes with an internal diameter (ID) as small as 1.4 inches. By using readily interchangeable lightheads, the same system is capable of inspecting piping up to 24 inches in ID. The original development of the BTX system was for inspection of boiler tubes and small diameter pipes for build-up, pitting, and corrosion. However, the system is well suited for inspecting the interior of most types of piping and other small, confined areas. The report describes the technology, its performance, uses, cost, regulatory and policy issues, and lessons learned.

The measurement of internal stress fields in weldments and around cracks using high resolution neutron diffraction

International Nuclear Information System (INIS)

Allen, A.J.; Hutchings, M.T.; Windsor, C.G.

1987-01-01

The paper describes and illustrates the capability of neutron diffraction to measure the complete internal lattice macrostrain field, and hence the stress field, within steel components and weldments arising from their fabrication. A brief outline is given of the theory of the neutron method. The experimental considerations are discussed. The method is illustrated by its application to the measurement of the stress distribution in a:- uniaxially stressed mild steel rod, a double - V test weld, a tube-plate weld, and a cracked fatigue test specimen. (U.K.)

Thermal Performance and Operation Limit of Heat Pipe Containing Neutron Absorber

Energy Technology Data Exchange (ETDEWEB)

Kim, Kyung Mo; Jeong, Yeong Shin; Kim, In Guk; Bang, In Choel [UNIST, Ulsan (Korea, Republic of)

2015-05-15

Recently, passive safety systems are under development to ensure the core cooling in accidents involving impossible depressurization such as station blackout (SBO). Hydraulic control rod drive mechanisms, passive auxiliary feedwater system (PAFS), Passive autocatalystic recombiner (PAR), and so on are types of passive safety systems to enhance the safety of nuclear power plants. Heat pipe is used in various engineering fields due to its advantages in terms of easy fabrication, high heat transfer rate, and passive heat transfer. Also, the various concepts associated with safety system and heat transfer using the heat pipe were developed in nuclear engineering field.. Thus, our group suggested the hybrid control rod which combines the functions of existing control rod and heat pipe. If there is significant temperature difference between active core and condenser, the hybrid control rod can shutdown the nuclear fission reaction and remove the decay heat from the core to ultimate heat sink. The unique characteristic of the hybrid control rod is the presence of neutron absorber inside the heat pipe. Many previous researchers studied the effect of parameters on the thermal performance of heat pipe. However, the effect of neutron absorber on the thermal performance of heat pipe has not been investigated. Thus, the annular heat pipe which contains B{sub 4}C pellet in the normal heat pipe was prepared and the thermal performance of the annular heat pipe was studied in this study. Hybrid control rod concept was developed as a passive safety system of nuclear power plant to ensure the safety of the reactor at accident condition. The hybrid control rod must contain the neutron absorber for the function as a control rod. So, the effect of neutron absorber on the thermal performance of heat pipe was experimentally investigated in this study. Temperature distributions at evaporator section of annular heat pipe were lower than normal heat pipe due to the larger volume occupied by

Pipe connector

International Nuclear Information System (INIS)

Sullivan, T.E.; Pardini, J.A.

1978-01-01

A safety test facility for testing sodium-cooled nuclear reactor components includes a reactor vessel and a heat exchanger submerged in sodium in the tank. The reactor vessel and heat exchanger are connected by an expansion/deflection pipe coupling comprising a pair of coaxially and slidably engaged tubular elements having radially enlarged opposed end portions of which at least a part is of spherical contour adapted to engage conical sockets in the ends of pipes leading out of the reactor vessel and in to the heat exchanger. A spring surrounding the pipe coupling urges the end portions apart and into engagement with the spherical sockets. Since the pipe coupling is submerged in liquid a limited amount of leakage of sodium from the pipe can be tolerated

The LHC Beam Pipe Waveguide Mode Reflectometer

CERN Document Server

Kroyer, T; Caspers, Friedhelm; Sulek, Z; Williams, L R

2007-01-01

The waveguide-mode reflectometer for obstacle detection in the LHC beam pipe has been intensively used for more than 18 months. The â€ﾜAssembly” version is based on the synthetic pulse method using a modern vector network analyzer. It has mode selective excitation couplers for the first TE and TM mode and uses a specially developed waveguide mode dispersion compensation algorithm with external software. In addition there is a similar â€ﾜIn Situ” version of the reflectometer which uses permanently installed microwave couplers at the end of each of the nearly 3 km long LHC arcs. During installation a considerable number of unexpected objects have been found in the beam pipes and subsequently removed. Operational statistics and lessons learned are presented and the overall performance is discussed.

Filtering algorithm for radial displacement measurements of a dented pipe

International Nuclear Information System (INIS)

Hojjati, M.H.; Lukasiewicz, S.A.

2008-01-01

Experimental measurements are always affected by some noise and errors caused by inherent inaccuracies and deficiencies of the experimental techniques and measuring devices used. In some fields, such as strain calculations in a dented pipe, the results are very sensitive to the errors. This paper presents a filtering algorithm to remove noise and errors from experimental measurements of radial displacements of a dented pipe. The proposed filter eliminates the errors without harming the measured data. The filtered data can then be used to estimate membrane and bending strains. The method is very effective and easy to use and provides a helpful practical measure for inspection purposes

Investigation on field removed pipe sections in the PISC hot laboratories

International Nuclear Information System (INIS)

Cambini, M.; Crutzen, S.; Jehenson, P.; Bergh, R. Van den; Violin, F.

1990-01-01

Action No. 1 of PISC II: Real Contaminated Structures (RCS), seeks to collect results from specific investigations and limited round robin tests on real service induced defects in materials and structures of the primary circuit of Light Water Reactors. The hot cell facilities at JRC-Ispra are fully equipped for non destructive and destructive work on a collaborative basis. Cracked austenitic steel primary circuit pipes coming from the primary circuit of the Muhleberg reactor (Switzerland) have been inspected in order to demonstrate the validity of the facilities to examine these contaminated pieces. (author)

Predicting the creep life and failure mode of low-alloy steel weldments

Energy Technology Data Exchange (ETDEWEB)

Brear, J M; Middleton, C J; Aplin, P F [ERA Technology Ltd., Leatherhead (United Kingdom)

1999-12-31

This presentation reviews and consolidates experience gained through a number of research projects and practical plant assessments in predicting both the life and the likely failure mode and location in low alloy steel weldments. The approach adopted begins with the recognition that the relative strength difference between the microstructural regions is a key factor controlling both life and failure location. Practical methods based on hardness measurement and adaptable to differing weld geometries are presented and evidence for correlations between hardness ratio, damage accumulation and strain development is discussed. Predictor diagrams relating weld life and failure location to the service conditions and the hardness of the individual microstructural constituents are suggested and comments are given on the implications for identifying the circumstances in which Type IV cracking is to be expected. (orig.) 6 refs.

Predicting the creep life and failure mode of low-alloy steel weldments

Energy Technology Data Exchange (ETDEWEB)

Brear, J.M.; Middleton, C.J.; Aplin, P.F. [ERA Technology Ltd., Leatherhead (United Kingdom)

1998-12-31

This presentation reviews and consolidates experience gained through a number of research projects and practical plant assessments in predicting both the life and the likely failure mode and location in low alloy steel weldments. The approach adopted begins with the recognition that the relative strength difference between the microstructural regions is a key factor controlling both life and failure location. Practical methods based on hardness measurement and adaptable to differing weld geometries are presented and evidence for correlations between hardness ratio, damage accumulation and strain development is discussed. Predictor diagrams relating weld life and failure location to the service conditions and the hardness of the individual microstructural constituents are suggested and comments are given on the implications for identifying the circumstances in which Type IV cracking is to be expected. (orig.) 6 refs.

Data Mining of the Thermal Performance of Cool-Pipes in Massive Concrete via In Situ Monitoring

Directory of Open Access Journals (Sweden)

Zheng Zuo

2014-01-01

Full Text Available Embedded cool-pipes are very important for massive concrete because their cooling effect can effectively avoid thermal cracks. In this study, a data mining approach to analyzing the thermal performance of cool-pipes via in situ monitoring is proposed. Delicate monitoring program is applied in a high arch dam project that provides a good and mass data source. The factors and relations related to the thermal performance of cool-pipes are obtained in a built theory thermal model. The supporting vector machine (SVM technology is applied to mine the data. The thermal performances of iron pipes and high-density polyethylene (HDPE pipes are compared. The data mining result shows that iron pipe has a better heat removal performance when flow rate is lower than 50 L/min. It has revealed that a turning flow rate exists for iron pipe which is 80 L/min. The prediction and classification results obtained from the data mining model agree well with the monitored data, which illustrates the validness of the approach.

Insulated pipe clamp design

International Nuclear Information System (INIS)

Anderson, M.J.; Hyde, L.L.; Wagner, S.E.; Severud, L.K.

1980-01-01

Thin wall large diameter piping for breeder reactor plants can be subjected to significant thermal shocks during reactor scrams and other upset events. On the Fast Flux Test Facility, the addition of thick clamps directly on the piping was undesired because the differential metal temperatures between the pipe wall and the clamp could have significantly reduced the pipe thermal fatigue life cycle capabilities. Accordingly, an insulated pipe clamp design concept was developed. The design considerations and methods along with the development tests are presented. Special considerations to guard against adverse cracking of the insulation material, to maintain the clamp-pipe stiffness desired during a seismic event, to minimize clamp restraint on the pipe during normal pipe heatup, and to resist clamp rotation or spinning on the pipe are emphasized

NDE Studies on CRDMs Removed From Service

International Nuclear Information System (INIS)

Doctor, Steven R.; Cumblidge, Stephen E.; Schuster, George J.; Hockey, Ronald L.; Abrefah, John

2005-01-01

Studies being conducted at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington are focused on assessing the effectiveness of NDE inspections of control rod drive mechanism (CRDM) nozzles and J-groove weldments. The primary objective of this work is to provide information to the United States Nuclear Regulatory Commission (US NRC) on the effectiveness of ultrasonic testing (UT) and eddy current testing (ET) as related to the in-service inspection of CRDM nozzles and J-groove weldments, and to enhance the knowledge base of primary water stress corrosion cracking (PWSCC) through destructive characterization of the CRDM assemblies. In describing two CRDM assemblies removed from service, decontaminated, and then used in a series of NDE measurements, this paper will address the following questions: (1) What did each technique detect?, (2) What did each technique miss?, (3) How accurately did each technique characterize the detected flaws? Two CRDM assemblies including the CRDM nozzle, the J-groove weld, buttering, and a portion of the ferritic head material were selected for this study. One contained suspected PWSCC, based on in-service inspection data; the other contained evidence suggesting through-wall leakage, but this was unconfirmed. The selected NDE measurements follow standard industry techniques for conducting in-service inspections of CRDM nozzles and the crown of the J-groove welds and buttering. In addition, laboratory based NDE methods will be employed to conduct inspections of the CRDM assemblies, with particular emphasis on inspecting the J-groove weld and buttering. This paper will also describe the NDE methods used and discuss the NDE results. Future work will involve using the results from these NDE studies to guide the development of a destructive characterization plan to reveal the crack morphology, to be compared with NDE responses

Effects of thermal aging on the mechanical behavior of F82H weldments

International Nuclear Information System (INIS)

Alamo, A.; Castaing, A.; Fontes, A.; Wident, P.

2000-01-01

The objective of this work is to characterize the mechanical behavior of F82H weldments, which were produced by tungsten inert gas (TIG) and electron beam (EB) processes. Tensile and impact properties were determined for both types of welds in the as-received condition and after thermal aging for 10 000 h at 400 deg. C and 550 deg. C. The mechanical properties of TIG welds and their evolution during aging is quite similar in the base metal (BM). The main difference was given by the impact energy level (upper shelf energy (USE)) of TIG joints, which is about 60% of the BM. EB welds were delivered without post-weld heat treatment. Very scattered results were obtained, particularly for impact properties

Fundamentals of piping design

CERN Document Server

Smith, Peter

2013-01-01

Written for the piping engineer and designer in the field, this two-part series helps to fill a void in piping literature,since the Rip Weaver books of the '90s were taken out of print at the advent of the Computer Aid Design(CAD) era. Technology may have changed, however the fundamentals of piping rules still apply in the digitalrepresentation of process piping systems. The Fundamentals of Piping Design is an introduction to the designof piping systems, various processes and the layout of pipe work connecting the major items of equipment forthe new hire, the engineering student and the vetera

Heat pipe

International Nuclear Information System (INIS)

Triggs, G.W.; Lightowlers, R.J.; Robinson, D.; Rice, G.

1986-01-01

A heat pipe for use in stabilising a specimen container for irradiation of specimens at substantially constant temperature within a liquid metal cooled fast reactor, comprises an evaporator section, a condenser section, an adiabatic section therebetween, and a gas reservoir, and contains a vapourisable substance such as sodium. The heat pipe further includes a three layer wick structure comprising an outer relatively fine mesh layer, a coarse intermediate layer and a fine mesh inner layer for promoting unimpeded return of condensate to the evaporation section of the heat pipe while enhancing heat transfer with the heat pipe wall and reducing entrainment of the condensate by the upwardly rising vapour. (author)

Effect of filler metals on the mechanical properties of Inconel 625 and AISI 904L dissimilar weldments using gas tungsten arc welding

Science.gov (United States)

Senthur Prabu, S.; Devendranath Ramkumar, K.; Arivazhagan, N.

2017-11-01

In the present research work, dissimilar welding between Inconel 625 super alloy and AISI 904L super austenitic stainless steel using manual multi-pass continuous current gas tungsten arc (CCGTA) welding process employed with ERNiCrMo-4 and ERNiCrCoMo-1 fillers were performed to determine the mechanical properties and weldability. Tensile test results corroborated that the fracture had occurred at the parent metal of AISI 904L irrespective of filler used for all the trials. The presence of the macro and micro void coalescence in the fibrous matrix characterised for ductile mode of fracture. The hardness values at the weld interface of Inconel 625 side were observed to be higher for ERNiCrMo-4 filler due to the presence of strengthening elements such as W, Mo, Ni and Cr. The impact test accentuated that the weldments using ERNiCrMo-4 filler offered better impact toughness (41J) at room temperature. Bend test results showed that the weldments using these fillers exhibited good ductility without cracks.

Comparison of leak opening and leak rate calculations to HDR experimental results

International Nuclear Information System (INIS)

Grebner, H.; Hoefler, A.; Hunger, H.

1993-01-01

During the last years a number of calculations of leak opening and leak rate for through cracks in piping components have been performed. Analyses are pre- or mostly post-calculations to experiments performed at the HDR facility under PWR operating conditions. Piping components under consideration were small diameter straight pipes with circumferential cracks, pipe bends with longitudinal or circumferential cracks and pipe branches with weldment cracks. The components were loaded by internal pressure and opening as well as closing bending moment. The finite element method and two-phase flow leak rate programs were used for the calculations. Results of the analyses are presented as J-integral values, crack opening displacements and areas and leak rates as well as comparisons to the experimental results

How partial nitrification could improve reclaimed wastewater transport in long pipes.

Science.gov (United States)

Delgado, S; Alvarez, M; Rodríguez-Gómez, L E; Elmaleh, S; Aguiar, E

2001-01-01

Reclaimed wastewater transport is studied in a concrete-lined cast iron pipe, where a nitrification-denitrification process occurs. The pipe is part of the Reuse System of Reclaimed Wastewater of South Tenerife (Spain), 0.6 m in diameter and 61 km long. In order to improve wastewater quality, at 10 km from the inlet there is injection of fresh water saturated in dissolved oxygen (DO), after which a fast nitrification process usually appears (less than two hours of space time). The amount of oxidized nitrogen compounds produced varies between 0.8 and 4.4 mg/l NOx(-)-N. When DO has disappeared, a denitrification process begins. The removal of nitrite is complete at the end of the pipe, whereas the nitrate does not disappear completely, leaving a concentration of about 0.4-0.5 mg/l. For a COD/NOx(-)-N ratio higher than 5, a first order nitrification rate in NOx(-)-N has resulted, with the constant k20 = 0.079 h-1, for a NOx(-)-N concentration range of 0.8-4.4 mg/l. Finally the following temperature dependency for the first order denitrification rate constant has been found: k = k20 x 1 x 15T-20. Although nitrogen could be used as nutrient in the agricultural reuse, its removal from reclaimed wastewater could be useful in order to diminish the chlorine needs for reclaimed wastewater disinfection.

Investigation on field removed pipe sections in the PISC hot laboratories

International Nuclear Information System (INIS)

Cambini, M.; Crutzen, S.; Jehenson, P.

1990-01-01

Action no. 1 of PISC III (Programme for the Inspection of Steel Components): Real Contaminated Structures (RCS), seeks to collect results from specific investigations and limited round robin tests on real service induced defects in materials and structures of the primary circuit of Light Water Reactors. The hot cell facilities at JRC-Ispra are fully equipped for non destructive and destructive work on a collaborative basis. Cracked austenitic steel pipes coming from the primary circuit of the Muehleberg reactor (Switzerland) have been inspected in order to demonstrate the validity of the facilities for the examination of these contaminated pieces

Heat pipe and method of production of a heat pipe

International Nuclear Information System (INIS)

Kemp, R.S.

1975-01-01

The heat pipe consists of a copper pipe in which a capillary network or wick of heat-conducting material is arranged in direct contact with the pipe along its whole length. Furthermore, the interior space of the tube contains an evaporable liquid for pipe transfer. If water is used, the capillary network consists of, e.g., a phosphorus band network. To avoid contamination of the interior of the heat pipe during sealing, its ends are closed by mechanical deformation so that an arched or plane surface is obtained which is in direct contact with the network. After evacuation of the interior space, the remaining opening is closed with a tapered pin. The ratio wall thickness/tube diameter is between 0.01 and 0.6. (TK/AK) [de

Pipe drafting and design

CERN Document Server

Parisher, Roy A; Parisher

2000-01-01

Pipe designers and drafters provide thousands of piping drawings used in the layout of industrial and other facilities. The layouts must comply with safety codes, government standards, client specifications, budget, and start-up date. Pipe Drafting and Design, Second Edition provides step-by-step instructions to walk pipe designers and drafters and students in Engineering Design Graphics and Engineering Technology through the creation of piping arrangement and isometric drawings using symbols for fittings, flanges, valves, and mechanical equipment. The book is appropriate primarily for pipe

Thick-section weldments in 21-6-9 and 316LN stainless steel for fusion energy applications

International Nuclear Information System (INIS)

Alexander, D.J.; Goodwin, G.M.

1991-01-01

The Burning Plasma Experiment (BPX), formerly known as the Compact Ignition Tokomak, will be a major advance in the design of a fusion reactor. The successful construction of fusion reactors will require extensive welding of thick-section stainless steel plates. Severe service conditions will be experienced by the structure. Operating temperatures will range from room temperature (300 K) to liquid nitrogen temperature (77 K), and perhaps even lower. The structure will be highly stressed, and subject to sudden impact loads if plasma disruptions occur. This demands a combination of high strength and high toughness from the weldments. Significant portions of the welding will be done in the field, so preweld and postweld heat treatments will be difficult. The thick sections to be welded will require a high deposition rate process, and will result in significant residual stresses in the materials. Inspection of these thick sections in complex geometries will be very difficult. All of these constraints make it essential that the welding procedures and alloys be well understood, and the mechanical properties of the welds and their heat-affected zones must be adequately characterized. The candidate alloy for structural applications in the BPX such as the magnet cases was initially selected as 21-6-9 austenitic stainless steel, and later changed to 316LN stainless steel. This study examined several possible filler materials for thick-section (25 to 50 mm) weldments in these two materials. The tensile and Charpy V-notch properties were measured at room temperature and 77 K. The fracture toughness was measured for promising materials

Advanced thermal management of a solar cell by a nano-coated heat pipe plate: A thermal assessment

International Nuclear Information System (INIS)

Du, Yanping

2017-01-01

Highlights: • The nano-coated heat pipe plate provides sufficient cooling energy to the solar cell. • The induced solar cell temperature is below 40 °C in normal range of solar irradiance. • The evaporative heat flux is tuneable and varies with the change of operating conditions. • Additional cooling at the condenser is helpful to improve the heat removal of the device. - Abstract: The significant temperature effect on solar cells results in loss of photovoltaic (PV) efficiency by up to 20–25%, which may over-negate the efforts in technology development for promoting PV efficiency. This motivates studies in thermal management for solar cells. This study concerns the thermal assessment of an advanced system composed by a solar cell and a nano-coated heat pipe plate for thermal management. Solar cell temperature and the corresponding evaporative heat flux are evaluated based on a conjugated heat transfer model. It indicates that the solar cell can be cooled down to be below 40 °C and suffers no temperature effect due to the use of the heat pipe plate. The heat pipe plate can provide sufficient cooling to the solar cell under different solar irradiance. The analytical and experimental results show that the maximum evaporative heat flux of the current heat pipe plate is around 450 W/m"2. However, the practical heat removal flux at the condenser is 390 W/m"2. The loss of cooling energy is due to the gathered vapour at the condenser section, which prevents the liquid-vapour circulation inside the vacuum chamber of the device. By using additional cooling strategies (i.e. heat sink, PCMs, water jacket) at the condenser section, the heat removal ability can be further improved.

Analytical approach of laser beam propagation in the hollow polygonal light pipe.

Science.gov (United States)

Zhu, Guangzhi; Zhu, Xiao; Zhu, Changhong

2013-08-10

An analytical method of researching the light distribution properties on the output end of a hollow n-sided polygonal light pipe and a light source with a Gaussian distribution is developed. The mirror transformation matrices and a special algorithm of removing void virtual images are created to acquire the location and direction vector of each effective virtual image on the entrance plane. The analytical method is demonstrated by Monte Carlo ray tracing. At the same time, four typical cases are discussed. The analytical results indicate that the uniformity of light distribution varies with the structural and optical parameters of the hollow n-sided polygonal light pipe and light source with a Gaussian distribution. The analytical approach will be useful to design and choose the hollow n-sided polygonal light pipe, especially for high-power laser beam homogenization techniques.

IEA-R1 primary and secondary coolant piping systems coupled stress analysis

International Nuclear Information System (INIS)

Fainer, Gerson; Faloppa, Altair A.; Oliveira, Carlos A.; Mattar Neto, Miguel

2013-01-01

The aim of this work is to perform the stress analysis of a coupled primary and secondary piping system of the IEA-R1 based on tridimensional model, taking into account the as built conditions. The nuclear research reactor IEA-R1 is a pool type reactor projected by Babcox-Willcox, which is operated by IPEN since 1957. The operation to 5 MW power limit was only possible after the conduction of life management and modernization programs in the last two decades. In these programs the components of the coolant systems, which are responsible for the water circulation into the reactor core to remove the heat generated inside it, were almost totally refurbished. The changes in the primary and secondary systems, mainly the replacement of pump and heat-exchanger, implied in piping layout modifications, and, therefore, the stress condition of the piping systems had to be reanalyzed. In this paper the structural stress assessment of the coupled primary and secondary piping systems is presented and the final results are discussed. (author)

Elevated temperature creep and fatigue damage of a 2.25 Cr--1 Mo steel weldment

International Nuclear Information System (INIS)

Van Den Avyle, J.A.

1978-01-01

In weldments between dissimilar metals wide variations occur in metallurgical structure and mechanical properties, so that for good structural design it is necessary to understand the mechanical response of individual microstructural segments of the weld. This study investigates elevated temperature properties of a 2.25 Cr--1 Mo ferritic steel base metal welded with Chromenar 382V (Inconel 82) filler metal. Creep and low-cycle fatigue tests at 866 0 K (1100 0 F) show the filler metal and heat affected zone to be much stronger than the base metal. Optical microscopy does not show significant aging effects in the short-term fatigue tests or creep tests of 1180 hour duration

After-heat removing device

International Nuclear Information System (INIS)

Iwashige, Kengo; Otsuka, Masaya; Yokoyama, Iwao; Yamakawa, Masanori.

1990-01-01

The present invention concerns an after-heat removing device for first reactors. A heat accumulation portion provided in a cooling channel of an after-heat removing device is disposed before a coil-like heat conduction pipe for cooling of the after-heat removing device. During normal reactor operation, the temperature in the heat accumulation portion is near the temperature of the high temperature plenum due to heat conduction and heat transfer from the high temperature plenum. When the reactor is shutdown and the after-heat removing device is started, coolants cooled in the air cooler start circulation. The coolants arriving at the heat accumulation portion deprive heat from the heat accumulation portion and, ion turn, increase their temperature and then reach the cooling coil. Subsequently, the heat calorie possessed in the heat accumulation portion is reduced and the after-heat removing device is started for the operation at a full power. This can reduce the thermal shocks applied to the cooling coil or structures in a reactor vessel upon starting the after-heat removing device. (I.N.)

SEALING LARGE-DIAMETER CAST-IRON PIPE JOINTS UNDER LIVE CONDITIONS

Energy Technology Data Exchange (ETDEWEB)

Kiran M. Kothari; Gerard T. Pittard

2004-11-01

- and large-diameter cast iron repair robots to assure their commercial success. Task 4 (Design, Fabricate and Test Patch Setting Robotic Train) progressed to the design of the control electronics and pneumatic system to inflate the bladder robotic patch setting module in the last quarter 5. In this quarter, work has been concentrated on increasing the nitrogen bladder reservoir volume to allow at least two complete patch inflation/patch setting cycles in the event the sleeve does not set all ratchets in the same row on the first attempt. This problem was observed on a few of the repair sleeves that were recently installed during field tests with the small-diameter robotic system. For Task 5 (Design & Fabricate Pipe-Wall Cleaning Robot Train with Pan/Zoom/Tilt Camera) it was observed that it will be necessary to add a stiff brush to push debris away from the immediate vicinity of the bell and spigot joints in mains having low gas velocities. Otherwise, material removed by the cleaning flails (which were found to be very effective in cleaning bell and spigot joints) simply falls to the low side of the pipe and accumulates in a pile. This accumulation can prevent the sleeve from achieving a leak free repair. Similarly, it is also necessary to design a small magnet to capture existing service tap coupons and allow their removal from the inside of the pipe. These coupons were found to cause difficulty in launching and retrieving the small pipe repair robot; one coupon lodged beneath the end of the guide shoe. These new features require redesign of the pipe wall cleaning train and modification to the patch setting train. Task 6 (Design & Build Surface Control and Monitoring System) was previously completed with the control and computer display functions being operated through LabView. However, this must now be re-visited to add control routines for the coupon catcher to be added. This will most likely include a lift-off/place-on magnet translation function. Task 7 (Design

Heat pipes and use of heat pipes in furnace exhaust

Science.gov (United States)

Polcyn, Adam D.

2010-12-28

An array of a plurality of heat pipe are mounted in spaced relationship to one another with the hot end of the heat pipes in a heated environment, e.g. the exhaust flue of a furnace, and the cold end outside the furnace. Heat conversion equipment is connected to the cold end of the heat pipes.

Drill pipe bridge plug

International Nuclear Information System (INIS)

Winslow, D.W.; Brisco, D.P.

1991-01-01

This patent describes a method of stopping flow of fluid up through a pipe bore of a pipe string in a well. It comprises: lowering a bridge plug apparatus on a work string into the pipe string to a position where the pipe bore is to be closed; communicating the pipe bore below a packer of the bridge plug apparatus through the bridge plug apparatus with a low pressure zone above the packer to permit the fluid to flow up through the bridge plug apparatus; engaging the bridge plug apparatus with an internal upset of the pipe string; while the fluid is flowing up through the bridge plug apparatus, pulling upward on the work string and the bridge plug apparatus and thereby sealing the packer against the pipe bore; isolating the pipe bore below the packer from the low pressure zone above the packer and thereby stopping flow of the fluid up through the pipe bore; disconnecting the work string from the bridge plug apparatus; and maintaining the bridge plug apparatus in engagement with the internal upset and sealed against the pipe bore due to an upward pressure differential applied to the bridge plug apparatus by the fluid contained therebelow

Insulated pipe clamp design

International Nuclear Information System (INIS)

Anderson, M.J.; Hyde, L.L.; Wagner, S.E.; Severud, L.K.

1980-01-01

Thin wall large diameter piping for breeder reactor plants can be subjected to significant thermal shocks during reactor scrams and other upset events. On the Fast Flux Test Facility, the addition of thick clamps directly on the piping was undesired because the differential metal temperatures between the pipe wall and the clamp could have significantly reduced the pipe thermal fatigue life cycle capabilities. Accordingly, an insulated pipe clamp design concept was developed. 5 refs

Miniature Heat Pipes

Science.gov (United States)

1997-01-01

Small Business Innovation Research contracts from Goddard Space Flight Center to Thermacore Inc. have fostered the company work on devices tagged "heat pipes" for space application. To control the extreme temperature ranges in space, heat pipes are important to spacecraft. The problem was to maintain an 8-watt central processing unit (CPU) at less than 90 C in a notebook computer using no power, with very little space available and without using forced convection. Thermacore's answer was in the design of a powder metal wick that transfers CPU heat from a tightly confined spot to an area near available air flow. The heat pipe technology permits a notebook computer to be operated in any position without loss of performance. Miniature heat pipe technology has successfully been applied, such as in Pentium Processor notebook computers. The company expects its heat pipes to accommodate desktop computers as well. Cellular phones, camcorders, and other hand-held electronics are forsible applications for heat pipes.

Riser pipe elevator

Energy Technology Data Exchange (ETDEWEB)

Bennett, W.; Jimenez, A.F.

1987-09-08

This patent describes a method for storing and retrieving a riser pipe, comprising the steps of: providing an upright annular magazine comprised of an inside annular wall and an outside annular wall, the magazine having an open top; storing the riser pipe in a substantially vertically oriented position within the annular magazine; and moving the riser pipe upwardly through the open top of the annular magazine at an angle to the vertical along at least a portion of the length of the riser pipe.

Application of leak-before-break to primary loop piping to eliminate pipe whip restraints in a Spanish nuclear power plant

International Nuclear Information System (INIS)

Rodriguez, M.; Esteban, A.

1990-01-01

The Spanish plant described in this study is a 982 MWe PWR with a three-loop primary circuit of piping made from centrifugally-cast stainless steel SA351 CF8A. The licensee requested from Consejo de Seguridad Nuclear (CSN) an exemption from the general design criterion, GDC-4, so as to avoid the need to postulate a guillotine rupture of the primary loop piping. The request was based on the generic work performed for a US PWR plant group in order to have such an exemption. As the piping material in the Spanish plant is different from that in the plants included in the generic work, CSN performed a review of the applicability of the generic results to the Spanish plant. Also, aspects such as fatigue evaluation, net section collapse, crack growth and leak detection, specifically analyzed for the Spanish plant, were reviewed. CSN found that fracture toughness test results from generic work are applicable to the Spanish plant; sufficient margin exists against unstable crack extension, and adequate leak detection capability exists with the leakage detection systems available in the plant. Exemption from GDC-4 was approved and CSN authorized the licensee to remove protection devices against dynamic loads from guillotine breaks in the primary coolant loops. (author)

Reactor Materials Program process water piping indirect failure frequency

International Nuclear Information System (INIS)

Daugherty, W.L.

1989-01-01

Following completion of the probabilistic analyses, the LOCA Definition Project has been subject to various external reviews, and as a result the need for several revisions has arisen. This report updates and summarizes the indirect failure frequency analysis for the process water piping. In this report, a conservatism of the earlier analysis is removed, supporting lower failure frequency estimates. The analysis results are also reinterpreted in light of subsequent review comments

Using a heat pipe (TPTC for dissipating energy generated by an electronic circuit

Directory of Open Access Journals (Sweden)

Rodrigo Correa

2010-01-01

Full Text Available This paper presents an experimental investigation aimed at estimating the thermal efficiency of a heat pipe compared to the most common elements for removing heat from a circuit (i.e., an electric fan and a fin - extended surface. The input voltage frequency for a standard power circuit was changed for the experiments, whilst all the other parameters were kept constant. An experimental statistical design was used as an analytical tool. Unexpectedly, the heat pipe showed the lowest thermal efficiency for all the experiments, although it had the advantage of being a passive element having low volume and no mobile parts.

Determination of two dimensional axisymmetric finite element model for reactor coolant piping nozzles

International Nuclear Information System (INIS)

Choi, S. N.; Kim, H. N.; Jang, K. S.; Kim, H. J.

2000-01-01

The purpose of this paper is to determine a two dimensional axisymmetric model through a comparative study between a three dimensional and an axisymmetric finite element analysis of the reactor coolant piping nozzle subject to internal pressure. The finite element analysis results show that the stress adopting the axisymmetric model with the radius of equivalent spherical vessel are well agree with that adopting the three dimensional model. The radii of equivalent spherical vessel are 3.5 times and 7.3 times of the radius of the reactor coolant piping for the safety injection nozzle and for the residual heat removal nozzle, respectively

The use of radiography for thickness measurement and corrosion monitoring in pipes

International Nuclear Information System (INIS)

Edalati, K.; Rastkhah, N.; Kermani, A.; Seiedi, M.; Movafeghi, A.

2006-01-01

In this study of pipes of 150 mm diameters, thickness ranging from 4.2 to 15.0 mm was determined by using two radiography techniques: tangential radiography and double wall radiography. It was concluded that thickness losses of 10%, 20% and 50% could be determined by these methods. Formulae were developed for the double wall radiography method with a high precision of thickness measurement for non-insulated pipes. The precision was comparable with ultrasonic measurement results. Corrosion type and corrosion surface could be observed by these methods. Internal or external corrosion produced different effects in tangential radiography. Insulation removal was not necessary using the radiographic techniques

The use of radiography for thickness measurement and corrosion monitoring in pipes

Energy Technology Data Exchange (ETDEWEB)

Edalati, K. [Department of NDT, Nuclear Safety and Radiation Protection Technological Centre, AEOI, P.O. Box 14155-1399, Tehran (Iran, Islamic Republic of)]. E-mail: NDT99@aeoi.org.ir; Rastkhah, N. [Department of NDT, Nuclear Safety and Radiation Protection Technological Centre, AEOI, P.O. Box 14155-1399, Tehran (Iran, Islamic Republic of); Kermani, A. [Department of NDT, Nuclear Safety and Radiation Protection Technological Centre, AEOI, P.O. Box 14155-1399, Tehran (Iran, Islamic Republic of); Seiedi, M. [Department of NDT, Nuclear Safety and Radiation Protection Technological Centre, AEOI, P.O. Box 14155-1399, Tehran (Iran, Islamic Republic of); Movafeghi, A. [Department of NDT, Nuclear Safety and Radiation Protection Technological Centre, AEOI, P.O. Box 14155-1399, Tehran (Iran, Islamic Republic of)

2006-10-15

In this study of pipes of 150 mm diameters, thickness ranging from 4.2 to 15.0 mm was determined by using two radiography techniques: tangential radiography and double wall radiography. It was concluded that thickness losses of 10%, 20% and 50% could be determined by these methods. Formulae were developed for the double wall radiography method with a high precision of thickness measurement for non-insulated pipes. The precision was comparable with ultrasonic measurement results. Corrosion type and corrosion surface could be observed by these methods. Internal or external corrosion produced different effects in tangential radiography. Insulation removal was not necessary using the radiographic techniques.

Development of LBB Piping Evaluation Diagram for APR 1000 Main Steam Line Piping

International Nuclear Information System (INIS)

Yang, J. S.; Jeong, I. L.; Park, C. Y.; Bai, S. Y.

2010-01-01

This paper presents the piping evaluation diagram (PED) to assess the applicability of Leak-Before- Break(LBB) for APR 1000 main steam line piping. LBB-PED of APR 1000 main steam line piping is independent of its piping geometry and has a function of the loads applied in piping system. Also, in order to evaluate LBB applicability during construction process with only the comparative evaluation of material properties between actually used and expected, the expected changes of material properties are considered in the LBB-PED. The LBB-PED, therefore, can be used for quick LBB evaluation of APR 1000 main steam line piping of both design and construction

PIPE STRESS and VERPIP codes for stress analysis and verifications of PEC reactor piping

International Nuclear Information System (INIS)

Cesari, F.; Ferranti, P.; Gasparrini, M.; Labanti, L.

1975-01-01

To design LMFBR piping systems following ASME Sct. III requirements unusual flexibility computer codes are to be adopted to consider piping and its guard-tube. For this purpose PIPE STRESS code previously prepared by Southern-Service, has been modified. Some subroutine for detailed stress analysis and principal stress calculations on all the sections of piping have been written and fitted in the code. Plotter can also be used. VERPIP code for automatic verifications of piping as class 1 Sct. III prescriptions has been also prepared. The results of PIPE STRESS and VERPIP codes application to PEC piping are in section III of this report

Piping research program plan

International Nuclear Information System (INIS)

1988-09-01

This document presents the piping research program plan for the Structural and Seismic Engineering Branch and the Materials Engineering Branch of the Division of Engineering, Office of Nuclear Regulatory Research. The plan describes the research to be performed in the areas of piping design criteria, environmentally assisted cracking, pipe fracture, and leak detection and leak rate estimation. The piping research program addresses the regulatory issues regarding piping design and piping integrity facing the NRC today and in the foreseeable future. The plan discusses the regulatory issues and needs for the research, the objectives, key aspects, and schedule for each research project, or group of projects focussing of a specific topic, and, finally, the integration of the research areas into the regulatory process is described. The plan presents a snap-shot of the piping research program as it exists today. However, the program plan will change as the regulatory issues and needs change. Consequently, this document will be revised on a bi-annual basis to reflect the changes in the piping research program. (author)

Development and Manufacture of Cost-Effective Composite Drill Pipe

Energy Technology Data Exchange (ETDEWEB)

James C. Leslie

2008-12-31

fields up to 74 kilohertz (KHz), a removable section of copper wire can be placed inside the composite pipe to short the tool joints electrically allowing electromagnetic signals inside the collar to induce and measure the same within the rock formation. By embedding a pair of wires in the composite section and using standard drill pipe box and pin ends equipped with a specially developed direct contact joint electrical interface, power can be supplied to measurement-while-drilling (MWD) and logging-while-drilling (LWD) bottom hole assemblies. Instantaneous high-speed data communications between near drill bit and the surface are obtainable utilizing this 'smart' drilling technology. The composite drill pipe developed by ACPT has been field tested successfully in several wells nationally and internationally. These tests were primarily for short radius and ultra short radius directional drilling. The CDP in most cases performed flawlessly with little or no appreciable wear. ACPT is currently marketing a complete line of composite drill collars, subs, isolators, casing, and drill pipe to meet the drilling industry's needs and tailored to replace metal for specific application requirements.

Pipe rupture test results: 4-inch pipe whip tests under PWR LOCA conditions

International Nuclear Information System (INIS)

Miyazaki, Noriyuki; Ueda, Shuzo; Isozaki, Toshikuni; Kato, Rokuro; Kurihara, Ryoichi; Yano, Toshikazu; Miyazono, Shohachiro

1982-09-01

This report summarizes the results of 4-inch pipe whip tests (RUN No. 5506, 5507, 5508 and 5604) under the PWR LOCA conditions. The dynamic behaviors of the test pipe and restraints were studied in the tests. In the tests, the gap between the test pipe and the restraints was kept at the constant value of 8.85 mm and the overhang length was varied from 250 mm to 650 mm. The dynamic behaviors of the test pipe and the restraint were made clear by the outputs of strain gages and the measurements of residual deformations. The data of water hammer in subcooled water were also obtained by the pressure transducers mounted on the test pipe. The main conclusions obtained from the tests are as follows. (1) The whipping of pipe can be prevented more effectively as the overhang length becomes shorter. (2) The load acting on the restraint-support structure becomes larger as the overhang length becomes shorter. (3) The restraint farther from the break location does not limit the pipe movement except for the first impact when the overhang length is long. (4) The ultimate moment M sub(u) of the pipe at the restraint location can be used to predict the plastic collapse of the whipping pipe. (5) The restraints slide along the pipe axis and are subjected to bending moment, when the overhang length is long. (author)

Analytical studies of blowdown thrust force and dynamic response of pipe at pipe rupture accident

International Nuclear Information System (INIS)

Miyazaki, Noriyuki

1985-01-01

The motion of a pipe due to blowdown thrust when the pipe broke is called pipe whip. In LWR power plants, by installing restraints, the motion of a pipe when it broke is suppressed, so that the damage does not spread to neighboring equipment by pipe whip. When the pipe whip of a piping system in a LWR power plant is analyzed, blowdown thrust and the dynamic response of a pipe-restraint system are calculated with a computer. The blowdown thrust can be calculated by using such physical quantities as the pressure, flow velocity, density and so on in the system at the time of blowdown, obtained by the thermal-fluid analysis code at LOCA. The dynamic response of a piping-restraint system can be determined by the stress analysis code using finite element method taking the blowdown thrust as an external force acting on the piping. In this study, the validity of the analysis techniques was verified by comparing with the experimental results of the measurement of blowdown thrust and the pipe whip of a piping-restraint system, carried out in the Japan Atomic Energy Research Institute. Also the simplified analysis method to give the maximum strain on a pipe surface is presented. (Kako, I.)

Elastic-plastic dynamic behavior of guard pipes due to sudden opening of longitudinal cracks in the inner pipe and crash to the guard pipe wall

International Nuclear Information System (INIS)

Theuer, E.; Heller, M.

1979-01-01

Integrity of guard pipes is an important parameter in the design of nuclear steam supply systems. A guard pipe shall withstand all kinds of postulated inner pipe breaks without failure. Sudden opening of a crack in the inner pipe and crash of crack borders to the guard pipe wall represent a shock problem where complex phenomena of dynamic plastification as well as dynamic behavior of the entire system have to be taken in consideration. The problem was analyzed by means of Finite Element computation using the general purpose program MARC. Equation of motion was resolved by direct integration using the Newmark β-operator. Analysis shows that after 1,2 m sec crack borders touch the guard pipe wall for the first time. At this moment a considerable amount of local plastification appears in the inner pipe wall, while the guard pipe is nearly unstressed. After initial touching, the crack borders begin to slip along the guard pipe wall. Subsequently, a short withdrawal of the crack borders and a new crash occur, while the inner pipe rolls along the guard pipe wall. The analysis procedure described is suitable for designing numerous guard pipe geometries as well as U-Bolt restraint systems which have to withstand high-energy pipe rupture impact. (orig.)

Characterization of radioactive contamination inside pipes with the Pipe Explorer trademark system

International Nuclear Information System (INIS)

Kendrick, D.T.; Cremer, C.D.; Lowry, W.; Cramer, E.

1995-01-01

The U.S. Department of Energy's nuclear facility decommissioning program needs to characterize radiological contamination inside piping systems before the pipe can be recycled, remediated, or disposed. Science and Engineering associates, Inc. under contract with the DOE Morgantown Energy Technology Center has developed and demonstrated the Pipe Explorer trademark system, which uses an inverting membrane to transport various characterization sensors into pipes. The basic process involves inverting (turning inside out) a tubular impermeable membrane under air pressure. A characterization sensor is towed down the interior of the pipe by the membrane. Advantages of this approach include the capability of deploying through constrictions in the pipe, around 90 degrees bends, vertically up and down, and in slippery conditions. Because the detector is transported inside the membrane (which is inexpensive and disposable), it is protected from contamination, which eliminates cross-contamination. Characterization sensors that have been demonstrated with the system thus far include: gamma detectors, beta detectors, video cameras, and pipe locators. Alpha measurement capability is currently under development. A remotely operable Pipe Explorer trademark system has been developed and demonstrated for use in DOE facilities in the decommissioning stage. The system is capable of deployment in pipes as small as 2-inch-diameter and up to 250 feet long. This paper describes the technology and presents measurement results of a field demonstration conducted with the Pipe Explorer trademark system at a DOE site. These measurements identify surface activity levels of U-238 contamination as a function of location in drain lines. Cost savings to the DOE of approximately $1.5 million dollars were realized from this one demonstration

After-heat removing device in nuclear power plant

Energy Technology Data Exchange (ETDEWEB)

Mizuno, K [Nippon Atomic Industry Group Co. Ltd., Tokyo

1977-01-14

Purpose: To prevent water hammer in a BWR type reactor or the like by moving water in pipe lines having stagnant portions in an after-heat removing device. Constitution: To a reactor container, is provided a recycling pump which constitutes a closed loop type recycling system in a nuclear power plant together with a pressure vessel and pipe lines. A pump and a heat exchanger are provided outside of the reactor container and they are connected to up- and down-streams of the recycling pump to form an after-heat removing device in the plant. Upon shutdown of the nuclear power plant, since water in the stagnant portion flows to the intake port of the recycling pump and water from the reactor is spontaneously supplemented thereafter to the stagnant portion, neither pressurized water nor heated steam is generated and thus water hammer is prevented.

Solar heating pipe

Energy Technology Data Exchange (ETDEWEB)

Hinson-Rider, G.

1977-10-04

A fluid carrying pipe is described having an integral transparent portion formed into a longitudinally extending cylindrical lens that focuses solar heat rays to a focal axis within the volume of the pipe. The pipe on the side opposite the lens has a heat ray absorbent coating for absorbing heat from light rays that pass through the focal axis.

Reliability of piping system components. Volume 4: The pipe failure event database

Energy Technology Data Exchange (ETDEWEB)

Nyman, R; Erixon, S [Swedish Nuclear Power Inspectorate, Stockholm (Sweden); Tomic, B [ENCONET Consulting GmbH, Vienna (Austria); Lydell, B [RSA Technologies, Visat, CA (United States)

1996-07-01

Available public and proprietary databases on piping system failures were searched for relevant information. Using a relational database to identify groupings of piping failure modes and failure mechanisms, together with insights from published PSAs, the project team determined why, how and where piping systems fail. This report represents a compendium of technical issues important to the analysis of pipe failure events, and statistical estimation of failure rates. Inadequacies of traditional PSA methodology are addressed, with directions for PSA methodology enhancements. A `data driven and systems oriented` analysis approach is proposed to enable assignment of unique identities to risk-significant piping system component failure. Sufficient operating experience does exist to generate quality data on piping failures. Passive component failures should be addressed by today`s PSAs to allow for aging analysis and effective, on-line risk management. 42 refs, 25 figs.

Reliability of piping system components. Volume 4: The pipe failure event database

International Nuclear Information System (INIS)

Nyman, R.; Erixon, S.; Tomic, B.; Lydell, B.

1996-07-01

Available public and proprietary databases on piping system failures were searched for relevant information. Using a relational database to identify groupings of piping failure modes and failure mechanisms, together with insights from published PSAs, the project team determined why, how and where piping systems fail. This report represents a compendium of technical issues important to the analysis of pipe failure events, and statistical estimation of failure rates. Inadequacies of traditional PSA methodology are addressed, with directions for PSA methodology enhancements. A 'data driven and systems oriented' analysis approach is proposed to enable assignment of unique identities to risk-significant piping system component failure. Sufficient operating experience does exist to generate quality data on piping failures. Passive component failures should be addressed by today's PSAs to allow for aging analysis and effective, on-line risk management. 42 refs, 25 figs

Large-bore pipe decontamination

International Nuclear Information System (INIS)

Ebadian, M.A.

1998-01-01

The decontamination and decommissioning (D and D) of 1200 buildings within the US Department of Energy-Office of Environmental Management (DOE-EM) Complex will require the disposition of miles of pipe. The disposition of large-bore pipe, in particular, presents difficulties in the area of decontamination and characterization. The pipe is potentially contaminated internally as well as externally. This situation requires a system capable of decontaminating and characterizing both the inside and outside of the pipe. Current decontamination and characterization systems are not designed for application to this geometry, making the direct disposal of piping systems necessary in many cases. The pipe often creates voids in the disposal cell, which requires the pipe to be cut in half or filled with a grout material. These methods are labor intensive and costly to perform on large volumes of pipe. Direct disposal does not take advantage of recycling, which could provide monetary dividends. To facilitate the decontamination and characterization of large-bore piping and thereby reduce the volume of piping required for disposal, a detailed analysis will be conducted to document the pipe remediation problem set; determine potential technologies to solve this remediation problem set; design and laboratory test potential decontamination and characterization technologies; fabricate a prototype system; provide a cost-benefit analysis of the proposed system; and transfer the technology to industry. This report summarizes the activities performed during fiscal year 1997 and describes the planned activities for fiscal year 1998. Accomplishments for FY97 include the development of the applicable and relevant and appropriate regulations, the screening of decontamination and characterization technologies, and the selection and initial design of the decontamination system

Comparison of neutron and synchrotron diffraction measurements of residual stress in bead-on-plate weldments

International Nuclear Information System (INIS)

Paradowska, A.M.; Price, J.W.; Finlayson, T.R.; Lienert, U.; Ibrahim, R.

2010-01-01

This paper explores the use of neutron and synchrotron diffractions for the evaluation of residual stresses in welded components. It has been shown that it is possible to achieve very good agreement between the two independent diffraction techniques. This study shows the significance of the weld start and end sites on the residual strain/stress distribution. Quantitative evaluation of the residual stress development process for multibead weldments has been presented. Some measurements were also taken before and after postweld stress relieving to establish the reduction and redistribution of the residual stress. The detailed measurements of residual stress around the weld achieved in this work significantly improve the knowledge and understanding of residual stress in welded components.

Development of Pipe Holding Mechanism for Pipe Inspection Robot Using Flexible Pneumatic Cylinder

Directory of Open Access Journals (Sweden)

Choi Kyujun

2016-01-01

Full Text Available A pipe inspection robot is useful to reduce the inspection cost. In the previous study, a novel pipe inspection robot using a flexible pneumatic cylinder that can move forward along to the pipe by changing the robot’s body naturally was proposed and tested. In this paper, to improve its mobility for a corner of a pipe, the thin pipe holding mechanism using pneumatic bellows was proposed and tested. As a result of its driving test, the holding performance of the mechanism was confirmed.

Piping reliability model development, validation and its applications to light water reactor piping

International Nuclear Information System (INIS)

Woo, H.H.

1983-01-01

A brief description is provided of a three-year effort undertaken by the Lawrence Livermore National Laboratory for the piping reliability project. The ultimate goal of this project is to provide guidance for nuclear piping design so that high-reliability piping systems can be built. Based on the results studied so far, it is concluded that the reliability approach can undoubtedly help in understanding not only how to assess and improve the safety of the piping systems but also how to design more reliable piping systems

The influence of isothermal ageing and subsequent hydrogen charging at room temperature on local mechanical properties and fracture characteristics of martensitic-bainitic weldments for power engineering

Directory of Open Access Journals (Sweden)

Falat L.

2017-01-01

Full Text Available The present study deals with the effects of high temperature expositions and subsequent cathodic hydrogen charging of dissimilar martensitic/bainitic weldment on its local mechanical properties and fracture behaviour at room temperature. Circumferential welded joint under investigation was produced by tungsten inert gas welding of X10CrWMoVNb9-2 martensitic and 7CrMoVTiB10-10 bainitic steels tubes with Ni-based filler metal and the application of subcritical postweld heat treatment. Hardness profile measurements revealed pronounced hardness peaks in over-heated regions of the individual steels heat-affected zones which remained preserved also during subsequent expositions at 600°C for up to 5000 hours. Gradual microstructural degradation of these regions included precipitate coarsening and the formation of new secondary phases during thermal exposure. The combined effects of thermal and hydrogen embrittlement of the studied weldment resulted in deleterious effects on its tensile and fracture behaviour.

The Effect of Heat Input and Composition on Weld Metal Microstructures in Thin Section HY-130 GMAW(Gas Metal Are Welding) Weldments

Science.gov (United States)

1988-12-01

weldments, Glover et al. [Ref. Ej show, via a schematic CCT diagram , that austenite should transform to coarse polygonal ferrite with regions of pearlite...are essentially subjected to continuous cooling during solidification, so the resultant microstructures should be predictable from CCT diagrams . Unfortunately...cooling rate variaticn just within a single weld pass. Although individual CCT diagrams for weld metals are generally not available, the influence of

Kimberlite Wall Rock Fragmentation: Venetia K08 Pipe Development

Science.gov (United States)

Barnett, W.; Kurszlaukis, S.; Tait, M.; Dirks, P.

2009-05-01

Volcanic systems impose powerful disrupting forces on the country rock into which they intrude. The nature of the induced brittle deformation or fragmentation can be characteristic of the volcanic processes ongoing within the volcanic system, but are most typically partially removed or obscured by repeated, overprinting volcanic activity in mature pipes. Incompletely evolved pipes may therefore provide important evidence for the types and stages of wall rock fragmentation, and mechanical processes responsible for the fragmentation. Evidence for preserved stages of fragmentation is presented from a detailed study of the K08 pipe within the Cambrian Venetia kimberlite cluster, South Africa. This paper investigates the growth history of the K08 pipe and the mechanics of pipe development based on observations in the pit, drill core and thin sections, from geochemical analyses, particle size distribution analyses, and 3D modeling. Present open pit exposures of the K08 pipe comprise greater than 90% mega-breccia of country rock clasts (gneiss and schist) with Drill core shows that below about 225 m the CRB includes increasing quantities of kimberlite. The breccia clasts are angular, clast-supported with void or carbonate cement between the clasts. Average clast sizes define sub-horizontal layers tens of metres thick across the pipe. Structural and textural observations indicate the presence of zones of re-fragmentation or zones of brittle shearing. Breccia textural studies and fractal statistics on particle size distributions (PSD) is used to quantify sheared and non- sheared breccia zones. The calculated energy required to form the non-sheared breccia PSD implies an explosive early stage of fragmentation that pre-conditions the rock mass. The pre-conditioning would have been caused by explosions that are either phreatic or phreatomagmatic in nature. The explosions are likely to have been centered on a dyke, or pulses of preceding volatile-fluid phases, which have

Manufacturing and Construction of Spent Fuel Storage Rack for Research Reactor

Energy Technology Data Exchange (ETDEWEB)

Lee, Sangjin; Jung, Kwangsub; Oh, Jinho; Lee, Jongmin [KAERI, Daejeon (Korea, Republic of)

2016-05-15

The spent fuel storage rack consists of spent fuel storage racks and support frame. The spent fuel storage racks are installed in the support frame. A spent fuel storage rack consists of frame weldment and storage cell pipe assembly. Storage cell pipe assembly is mounted on the base plate of the frame weldment. The spent fuel storage rack is designed to withstand seismic load and other loads during earthquake. The structural integrity of the spent fuel storage rack is evaluated in accordance with ASME Section III, Subsection NF. Computer Code used for this analysis is ANSYS version 14.0.0. Dead load and seismic load is considered in load condition and hydrodynamic mass is included in the analysis. Design, manufacturing, and construction of the spent fuel storage rack are introduced. The spent fuel storage rack is for storage of spent fuel assemblies. The spent fuel storage rack should be designed, manufactured, and installed with consideration of predicted number of spent fuel assemblies, structural integrity, resistivity to corrosion and radiation, cleaning, and workability.

Feasibility study of the cut and weld operations by RH on the cooling pipes of ITER NB components

Energy Technology Data Exchange (ETDEWEB)

Pineiro, Oscar; Fernandez, Carlos [TECNATOM Avda. Montes de Oca 28700 S Sebastian de los Reyes, Madrid (Spain); Medrano, Mercedes [EURATOM-CIEMAT Association for Fusion. Avda. Complutense, 22. 28040 Madrid (Spain)], E-mail: mercedes.medrano@ciemat.es; Liniers, Macarena; Botija, Jose; Alonso, Javier; Sarasola, Xabier [EURATOM-CIEMAT Association for Fusion. Avda. Complutense, 22. 28040 Madrid (Spain); Damiani, Carlo [EFDA-Josep Pla 2, Torres Diagonal Litoral B3, 08019 Barcelona (Spain)

2009-06-15

The maintenance operations of ITER NB components inside the vessel - Beam Line Components (BLC's) involve the removal of the faulty component, its transport to the hot cell as well as the reverse operations of transport of the repaired/new component and its reinstallation inside the vessel. Prior to the removal of the BLC's the cooling pipes must be detached from the component following a procedure that applies to the cutting of the pipes and subsequent welding when the component is re-installed. The purpose of this study, conducted in the framework of EFDA, is to demonstrate the feasibility of the cut and weld operations on the water pipes of the BLC's using fully remote handling techniques. Viable technologies for the cut and weld operations have been identified within the study; in particular the following aspects will be presented in the paper: - Different strategies can be pursued in the detachment of the components depending on the number of cut and weld operations to be performed on the pipes. The selected strategy will impact on the procedure to be followed likewise on important aspects as the requirements of the flexible joints assembled on the pipes. - The existing cutting techniques have been examined in the light of the remotely performed pipe cutting at the NB cell. Modifications of commercial tools have been proposed in order to adapt them to the BLC's pipes requirements. The debris produced during the cutting process must be controlled and collected, therefore a cleaning system has been integrated in the adapted cutting tool referred above. - The existing welding techniques have been also examined and compared based on different criteria such as complexity, reliability, alignment tolerances, etc. TIG welding is the preferred technique as it stands out for its superior performance. The commercial tools identified need to be adapted to the NB environment. - The alignment of the pipes is a critical issue concerning the remote welding

Feasibility study of the cut and weld operations by RH on the cooling pipes of ITER NB components

International Nuclear Information System (INIS)

Pineiro, Oscar; Fernandez, Carlos; Medrano, Mercedes; Liniers, Macarena; Botija, Jose; Alonso, Javier; Sarasola, Xabier; Damiani, Carlo

2009-01-01

The maintenance operations of ITER NB components inside the vessel - Beam Line Components (BLC's) involve the removal of the faulty component, its transport to the hot cell as well as the reverse operations of transport of the repaired/new component and its reinstallation inside the vessel. Prior to the removal of the BLC's the cooling pipes must be detached from the component following a procedure that applies to the cutting of the pipes and subsequent welding when the component is re-installed. The purpose of this study, conducted in the framework of EFDA, is to demonstrate the feasibility of the cut and weld operations on the water pipes of the BLC's using fully remote handling techniques. Viable technologies for the cut and weld operations have been identified within the study; in particular the following aspects will be presented in the paper: - Different strategies can be pursued in the detachment of the components depending on the number of cut and weld operations to be performed on the pipes. The selected strategy will impact on the procedure to be followed likewise on important aspects as the requirements of the flexible joints assembled on the pipes. - The existing cutting techniques have been examined in the light of the remotely performed pipe cutting at the NB cell. Modifications of commercial tools have been proposed in order to adapt them to the BLC's pipes requirements. The debris produced during the cutting process must be controlled and collected, therefore a cleaning system has been integrated in the adapted cutting tool referred above. - The existing welding techniques have been also examined and compared based on different criteria such as complexity, reliability, alignment tolerances, etc. TIG welding is the preferred technique as it stands out for its superior performance. The commercial tools identified need to be adapted to the NB environment. - The alignment of the pipes is a critical issue concerning the remote welding. A proper alignment

Oscillating heat pipes

CERN Document Server

Ma, Hongbin

2015-01-01

This book presents the fundamental fluid flow and heat transfer principles occurring in oscillating heat pipes and also provides updated developments and recent innovations in research and applications of heat pipes. Starting with fundamental presentation of heat pipes, the focus is on oscillating motions and its heat transfer enhancement in a two-phase heat transfer system. The book covers thermodynamic analysis, interfacial phenomenon, thin film evaporation,  theoretical models of oscillating motion and heat transfer of single phase and two-phase flows, primary  factors affecting oscillating motions and heat transfer,  neutron imaging study of oscillating motions in an oscillating heat pipes, and nanofluid’s effect on the heat transfer performance in oscillating heat pipes.  The importance of thermally-excited oscillating motion combined with phase change heat transfer to a wide variety of applications is emphasized. This book is an essential resource and learning tool for senior undergraduate, gradua...

Damping in LMFBR pipe systems

International Nuclear Information System (INIS)

Anderson, M.J.; Barta, D.A.; Lindquist, M.R.; Renkey, E.J.; Ryan, J.A.

1983-06-01

LMFBR pipe systems typically utilize a thicker insulation package than that used on water plant pipe systems. They are supported with special insulated pipe clamps. Mechanical snubbers are employed to resist seismic loads. Recent laboratory testing has indicated that these features provide significantly more damping than presently allowed by Regulatory Guide 1.61 for water plant pipe systems. This paper presents results of additional in-situ vibration tests conducted on FFTF pipe systems. Pipe damping values obtained at various excitation levels are presented. Effects of filtering data to provide damping values at discrete frequencies and the alternate use of a single equivalent modal damping value are discussed. These tests further confirm that damping in typical LMFBR pipe systems is larger than presently used in pipe design. Although some increase in damping occurred with increased excitation amplitude, the effect was not significant. Recommendations are made to use an increased damping value for both the OBE and DBE seismic events in design of LMFBR pipe systems

Heat pipes

CERN Document Server

Dunn, Peter D

1994-01-01

It is approximately 10 years since the Third Edition of Heat Pipes was published and the text is now established as the standard work on the subject. This new edition has been extensively updated, with revisions to most chapters. The introduction of new working fluids and extended life test data have been taken into account in chapter 3. A number of new types of heat pipes have become popular, and others have proved less effective. This is reflected in the contents of chapter 5. Heat pipes are employed in a wide range of applications, including electronics cooling, diecasting and injection mo

An in-pipe mobile micromachine using fluid power. A mechanism adaptable to pipe diameters

International Nuclear Information System (INIS)

Yoshida, Kazuhiro; Yokota, Shinichi; Takahashi, Ken

2000-01-01

To realize micro maintenance robots for small diameter pipes of nuclear reactors and so on, high power in-pipe mobile micromachines have been required. The authors have proposed the bellows microactuator using fluid power and have tried to apply the actuators to in-pipe mobile micromachines. In the previous papers, some inchworm mobile machine prototypes with 25 mm in diameter are fabricated and the traveling performances are experimentally investigated. In this paper, to miniaturize the in-pipe mobile machine and to make it adaptable to pipe diameters, firstly, a simple rubber-tube actuator constrained with a coil-spring is proposed and the static characteristics are investigated. Secondly, a supporting mechanism which utilizes a toggle mechanism and is adaptable to pipe diameters is proposed and the supporting forces are investigated. Finally, an in-pipe mobile micromachine for pipe with 4 - 5 mm in diameter is fabricated and the maximum traveling velocity of 7 mm/s in both ahead and astern movements is experimentally verified. (author)

Heat pipes and heat pipe exchangers for heat recovery systems

Energy Technology Data Exchange (ETDEWEB)

Vasiliev, L L; Grakovich, L P; Kiselev, V G; Kurustalev, D K; Matveev, Yu

1984-01-01

Heat pipes and heat pipe exchangers are of great importance in power engineering as a means of recovering waste heat of industrial enterprises, solar energy, geothermal waters and deep soil. Heat pipes are highly effective heat transfer units for transferring thermal energy over large distance (tens of meters) with low temperature drops. Their heat transfer characteristics and reliable working for more than 10-15 yr permit the design of new systems with higher heat engineering parameters.

Pipe restraints for nuclear power plants

International Nuclear Information System (INIS)

Keever, R.E.; Broman, R.; Shevekov, S.

1976-01-01

A pipe restraint for nuclear power plants in which a support member is anchored on supporting surface is described. Formed in the support member is a semicylindrical wall. Seated on the semicylindrical wall is a ring-shaped pipe restrainer that has an inner cylindrical wall. The inner cylindrical wall of the pipe restrainer encircles the pressurized pipe. In a modification of the pipe restraint, an arched-shaped pipe restrainer is disposed to overlie a pressurized pipe. The ends of the arch-shaped pipe restrainer are fixed to support members, which are anchored in concrete or to a supporting surface. A strap depends from the arch-shaped pipe restrainer. The pressurized pipe is supported by the depending strap

Characterization of radioactive contamination inside pipes with the Pipe Explorer{sup trademark} system

Energy Technology Data Exchange (ETDEWEB)

Cremer, C.D.; Lowry, W.; Cramer, E. [Science and Engineering Associates, Inc., Albuquerque, NM (United States)] [and others

1995-10-01

The U.S. Department of Energy`s nuclear facility decommissioning program needs to characterize radiological contamination inside piping systems before the pipe can be recycled, remediated, or disposed. Historically, this has been attempted using hand held survey instrumentation, surveying only the accessible exterior portions of pipe systems. Difficulty, or inability of measuring threshold surface contamination values, worker exposure, and physical access constraints have limited the effectiveness of this approach. Science and Engineering associates, Inc. under contract with the DOE Morgantown Energy Technology Center has developed and demonstrated the Pipe Explorer{trademark} system, which uses an inverting membrane to transport various characterization sensors into pipes. The basic process involves inverting (turning inside out) a tubular impermeable membrane under air pressure. A characterization sensor is towed down the interior of the pipe by the membrane.

Study on pressure pulsation and piping vibration of complex piping of reciprocating compressor

International Nuclear Information System (INIS)

Xu Bin; Feng Quanke; Yu Xiaoling

2008-01-01

This paper presents a preliminary research on the piping vibration and pressure pulsation of reciprocating compressor piping system. On the basis of plane wave theory, the calculation of gas column natural frequency and pressure pulsation in complex pipelines is done by using the transfer matrix method and stiffness matrix method, respectively. With the discretization method of FEM, a mathematical model for calculating the piping vibration and stress of reciprocating compressor piping system is established, and proper boundary conditions are proposed. Then the structural modal and stress of the piping system are calculated with CAESAR II. The comparison of measured and calculated values found that the one dimensional wave equation can accurately calculate the natural frequency and pressure pulsation in gas column of piping system for reciprocating compressor. (authors)

Structural analysis program of plant piping system. Introduction of AutoPIPE V8i new feature. JSME PPC-class 2 piping code

International Nuclear Information System (INIS)

Motohashi, Kazuhiko

2009-01-01

After an integration with ADLPipe, AutoPIPE V8i (ver.9.1) became the structural analysis program of plant piping system featured with analysis capability for the ASME NB Class 1 and JSME PPC-Class 2 piping codes including ASME NC Class 2 and ASME ND Class 3. This article described analysis capability for the JSME PPC-Class 2 piping code as well as new general features such as static analysis up to 100 thermal, 10 seismic and 10 wind load cases including different loading scenarios and pipe segment edit function: join, split, reverse and re-order segments. (T. Tanaka)

Thermal resistance of aluminum gravity heaГІ pipe with threaded capillary structure

Directory of Open Access Journals (Sweden)

Nikolaenko Yu. E.

2017-10-01

Full Text Available The results of an experimental study of the thermal resistance of an aluminum gravitational heat pipe with isobutane (R600a as a working fluid under conditions of heat removal of natural air convection are presented. Comparison of the thermal resistance of an aluminum gravitational heat pipe with a threaded capillary structure and the thermal resistance of an aluminum thermosyphon of the same size, having a smooth surface of the body in the evaporation zone, is given. It is shown that in the range of values of the input heat flux from 5 to 50 W the thermal resistance of the gravitational heat pipe is substantially lower than the thermal resistance of the thermosiphon. The studies were conducted both without the use of additional radiators in the condensation zone of heat transfer devices, and with the use of one, two and three radiators.

Applied methodology for replacement pipe arcs in integral pipelines TE 'Oslomej'

Directory of Open Access Journals (Sweden)

Temelkoska Bratica K.

2016-01-01

Full Text Available The integral pipelines in thermal power plants present a linear spatial bearing construction with high operating parameters, complex static and dynamic load. The integral pipelines along its entire length are hanging on construction spring hangers from the boiler building, where the boiler is placed, next to the machine hall where the turbine is placed. Therefore, it is important to monitor the condition and to remove any possible defects from the applied methods. This paper describes the methodology of replacement of the pipe arch on one of the integral pipelines-the line for hot superheated steam. In addition, in this paper are given the method methods that led to this methodology for testing and evaluation of the condition of the pipe arch material that had been in exploitation and the new pipe arch that will be embedded. Furthermore the approach, the technology of replacement, anchoring of the steam line, technology of welding etc., as well as the preparation of the final design of constructed condition are also covered in this paper.

Tank 5 Model for Sludge Removal Analysis

International Nuclear Information System (INIS)

LEE, SI

2004-01-01

Computational fluid dynamics methods have been used to develop and provide slurry pump operational guidance for sludge heel removal in Tank 5. Flow patterns calculated by the model were used to evaluate the performance of various combinations of operating pumps and their orientation under steady-state indexed and transient oscillation modes. A model used for previous analyses has been updated to add the valve housing distribution piping and pipe clusters of the cooling coil supply system near pump no. 8 to the previous tank Type-I model. In addition, the updated model included twelve concrete support columns. This model would provide a more accurate assessment of sludge removal capabilities. The model focused on removal of the sludge heel located near the wall of Tank 5 using the two new slurry pumps. The models and calculations were based on prototypic tank geometry and expected normal operating conditions as defined by Tank Closure Project Engineering. Computational fluid dynamics models of Tank 5 with different operating conditions were developed using the FLUENT (trademark) code. The modeling results were used to assess the efficiency of sludge suspension and removal operations in the 75-ft tank. The models employed a three-dimensional approach, a two-equation turbulence model, and an approximate representation of flow obstructions. The calculated local velocity was used as a measure of sludge removal and mixing capability. For the simulations, modeling calculations were performed with indexed pump orientations until an optimum flow pattern near the potential location of the sludge heel was established for sludge removal. The calculated results demonstrated that the existing slurry pumps running at 3801 gpm flowrate per nozzle could remove the sludge from the tank with a 101 in liquid level, based on a historical minimum sludge suspension velocity of 2.27 ft/sec. The only exception is the region within maximum 4.5 ft distance from the tank wall boundary at the

Effects of the use of a flat wire electrode in gas metal arc welding and fuzzy logic model for the prediction of weldment shape profile

Energy Technology Data Exchange (ETDEWEB)

Karuthapandi, Sripriyan; Thyla, P. R. [PSG College of Technology, Coimbatore (India); Ramu, Murugan [Amrita University, Ettimadai (India)

2017-05-15

This paper describes the relationships between the macrostructural characteristics of weld beads and the welding parameters in Gas metal arc welding (GMAW) using a flat wire electrode. Bead-on-plate welds were produced with a flat wire electrode and different combinations of input parameters (i.e., welding current, welding speed, and flat wire electrode orientation). The macrostructural characteristics of the weld beads, namely, deposition, bead width, total bead width, reinforcement height, penetration depth, and depth of HAZ were investigated. A mapping technique was employed to measure these characteristics in various segments of the weldment zones. Results show that the use of a flat wire electrode improves the depth-to-width (D/W) ratio by 16.5 % on average compared with the D/W ratio when a regular electrode is used in GMAW. Furthermore, a fuzzy logic model was established to predict the effects of the use of a flat electrode on the weldment shape profile with varying input parameters. The predictions of the model were compared with the experimental results.

Piping equipment; Materiel petrole

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-07-01

This 'blue bible' of the perfect piping-man appeals to end-users of industrial facilities of the petroleum and chemical industries (purchase services, standardization, new works, maintenance) but also to pipe-makers and hollow-ware makers. It describes the characteristics of materials (carbon steels, stainless steels, alloyed steels, special alloys) and the dimensions of pipe elements: pipes, welding fittings, flanges, sealing products, forged steel fittings, forged steel valves, cast steel valves, ASTM standards, industrial valves. (J.S.)

Heat Pipes

Science.gov (United States)

1990-01-01

Bobs Candies, Inc. produces some 24 million pounds of candy a year, much of it 'Christmas candy.' To meet Christmas demand, it must produce year-round. Thousands of cases of candy must be stored a good part of the year in two huge warehouses. The candy is very sensitive to temperature. The warehouses must be maintained at temperatures of 78-80 degrees Fahrenheit with relative humidities of 38- 42 percent. Such precise climate control of enormous buildings can be very expensive. In 1985, energy costs for the single warehouse ran to more than 57,000 for the year. NASA and the Florida Solar Energy Center (FSEC) were adapting heat pipe technology to control humidity in building environments. The heat pipes handle the jobs of precooling and reheating without using energy. The company contacted a FSEC systems engineer and from that contact eventually emerged a cooperative test project to install a heat pipe system at Bobs' warehouses, operate it for a period of time to determine accurately the cost benefits, and gather data applicable to development of future heat pipe systems. Installation was completed in mid-1987 and data collection is still in progress. In 1989, total energy cost for two warehouses, with the heat pipes complementing the air conditioning system was 28,706, and that figures out to a cost reduction.

Removal of uranium and salt from the Molten Salt Reactor Experiment

International Nuclear Information System (INIS)

Peretz, F.J.; Rushton, J.E.; Faulkner, R.L.; Walker, K.L.; Del Cul, G.D.

1998-01-01

In 1994, migration of 233 U was discovered to have occurred at the Molten Salt Reactor Experiment (MSRE) at Oak Ridge National Laboratory (ORNL). This paper describes the actions now underway to remove uranium from the off-gas piping and the charcoal bed, to remove and stabilize the salts, and to convert the uranium to a stable oxide for long-term storage

Removal of uranium and salt from the Molten Salt Reactor Experiment

Energy Technology Data Exchange (ETDEWEB)

Peretz, F.J.; Rushton, J.E.; Faulkner, R.L.; Walker, K.L.; Del Cul, G.D.

1998-06-01

In 1994, migration of {sup 233}U was discovered to have occurred at the Molten Salt Reactor Experiment (MSRE) at Oak Ridge National Laboratory (ORNL). This paper describes the actions now underway to remove uranium from the off-gas piping and the charcoal bed, to remove and stabilize the salts, and to convert the uranium to a stable oxide for long-term storage.

Device for removal of oriented core

Energy Technology Data Exchange (ETDEWEB)

Shakhmalov, A.M.

1981-05-04

A device for removal of an oriented core, which contains an external core barrel, connected with a gear, a rock-crushing bit, nonrotary core-receiving pipe, and a core marker, placed in the core-receiving pipe and connected kinematically with the external core barrel and gear, is distinguished by the fact that in order to increase the accuracy of determination of the spatial orientation of the core the gear of the core barrel and the marker come in the form of an electric drill, and a magnetic compass witha remote-fix indicator is attached to its housing. The device is also distinguished by the fact that it is equipped with an auxillary marker positioned symmetrically with respect to the first one.

Subprogram Calculating The Distance Between Pipe And Plane For Automatic Piping System Design

International Nuclear Information System (INIS)

Satmoko, Ari

2001-01-01

DISTLNPL subprogram was created using Auto LISP software. This subprogram is planned to complete CAPD (Computer Aided Piping Design) software being developed. The CAPD works under the following method: suggesting piping system line and evaluating whether any obstacle allows the proposed line to be constructed. DISTLNPL is able to compute the distance between pipe and any equipment having plane dimension such as wall, platform, floors, and so on. The pipe is modeled by using a line representing its axis, and the equipment is modeled using a plane limited by some lines. The obtained distance between line and plane gives information whether the pipe crosses the equipment. In the case of crashing, the subprogram will suggest an alternative point to be passed by piping system. So far, DISTLNPL has not been able to be accessed by CAPD yet. However, this subprogram promises good prospect in modeling wall, platform, and floors

Reconnecting tile drainage to riparian buffer hydrology for enhanced nitrate removal.

Science.gov (United States)

Jaynes, D B; Isenhart, T M

2014-03-01

Riparian buffers are a proven practice for removing NO from overland flow and shallow groundwater. However, in landscapes with artificial subsurface (tile) drainage, most of the subsurface flow leaving fields is passed through the buffers in drainage pipes, leaving little opportunity for NO removal. We investigated the feasibility of re-routing a fraction of field tile drainage as subsurface flow through a riparian buffer for increasing NO removal. We intercepted an existing field tile outlet draining a 10.1-ha area of a row-cropped field in central Iowa and re-routed a fraction of the discharge as subsurface flow along 335 m of an existing riparian buffer. Tile drainage from the field was infiltrated through a perforated pipe installed 75 cm below the surface by maintaining a constant head in the pipe at a control box installed in-line with the existing field outlet. During 2 yr, >18,000 m (55%) of the total flow from the tile outlet was redirected as infiltration within the riparian buffer. The redirected water seeped through the 60-m-wide buffer, raising the water table approximately 35 cm. The redirected tile flow contained 228 kg of NO. On the basis of the strong decrease in NO concentrations within the shallow groundwater across the buffer, we hypothesize that the NO did not enter the stream but was removed within the buffer by plant uptake, microbial immobilization, or denitrification. Redirecting tile drainage as subsurface flow through a riparian buffer increased its NO removal benefit and is a promising management practice to improve surface water quality within tile-drained landscapes. Copyright © by the American Society of Agronomy, Crop Science Society of America, and Soil Science Society of America, Inc.

Pipe Crawler internal piping characterization system. Deactivation and decommissioning focus area. Innovative Technology Summary Report

International Nuclear Information System (INIS)

1998-02-01

Pipe Crawler reg-sign is a pipe surveying system for performing radiological characterization and/or free release surveys of piping systems. The technology employs a family of manually advanced, wheeled platforms, or crawlers, fitted with one or more arrays of thin Geiger Mueller (GM) detectors operated from an external power supply and data processing unit. Survey readings are taken in a step-wise fashion. A video camera and tape recording system are used for video surveys of pipe interiors prior to and during radiological surveys. Pipe Crawler reg-sign has potential advantages over the baseline and other technologies in areas of cost, durability, waste minimization, and intrusiveness. Advantages include potentially reduced cost, potential reuse of the pipe system, reduced waste volume, and the ability to manage pipes in place with minimal disturbance to facility operations. Advantages over competing technologies include potentially reduced costs and the ability to perform beta-gamma surveys that are capable of passing regulatory scrutiny for free release of piping systems

Failure Analysis Of Industrial Boiler Pipe

International Nuclear Information System (INIS)

Natsir, Muhammad; Soedardjo, B.; Arhatari, Dewi; Andryansyah; Haryanto, Mudi; Triyadi, Ari

2000-01-01

Failure analysis of industrial boiler pipe has been done. The tested pipe material is carbon steel SA 178 Grade A refer to specification data which taken from Fertilizer Company. Steps in analysis were ; collection of background operation and material specification, visual inspection, dye penetrant test, radiography test, chemical composition test, hardness test, metallography test. From the test and analysis result, it is shown that the pipe failure caused by erosion and welding was shown porosity and incomplete penetration. The main cause of failure pipe is erosion due to cavitation, which decreases the pipe thickness. Break in pipe thickness can be done due to decreasing in pipe thickness. To anticipate this problem, the ppe will be replaced with new pipe

Development of New Technology for Leak Detection of a Buried Pipe

Energy Technology Data Exchange (ETDEWEB)

Yoon, D. B.; Park, J. H.; Moon, S. S.; Han, S. W.; Kang, T.; Kim, H. J.

2014-01-15

The importance of the leak detection of a buried pipe in a power plant of Korea is being emphasized as the buried pipes of a power plant are more than 20 years old. The first objective of this work is to develop new technologies for leak detection of a buried pipe. The second objective is to design and fabricate a trial product of leakage detection system for buried pipe. To achieve these purposes, as a first step, literature survey of the leak detection methods and techniques has been performed. As an algorithm for enhancing the leak detection capability of newly developed leakage detection system, an algorithm for removing mechanical noise and reflected wave within the pipe has been developed, and its feasibility was verified by performing numerical simulations and experiments. The hardware for leakage detection system is designed as a portable type by considering the test environment of a power plant, where speedy leakage inspection and rapid movement/reinstallation of the inspection equipment is necessary. The software is designed to provide a user-friendly GUI(Graphic User Interface) environment, making the system setup and data display quick and easy. It is also designed to allow for a real time visualization of analysis results on a monitoring screen for an estimation of the leakage location. The feature of the developed leak detection system is that it equipped with noise rejection algorithms that can effectively enhance the leak detection capability in a noisy environment. Then, a trial product of the leakage detection system has been fabricated, and its functionality and capability were verified by field experiments. The experimental results demonstrated that even in a noisy environment, the developed system can provide more reliable means for estimating the leak location of the buried pipe. It is expected that the reliability of leakage point estimation can be enhanced when the developed leak detection system is applied to a leakage estimation problem

Development of New Technology for Leak Detection of a Buried Pipe

International Nuclear Information System (INIS)

Yoon, D. B.; Park, J. H.; Moon, S. S.; Han, S. W.; Kang, T.; Kim, H. J.

2014-01-01

The importance of the leak detection of a buried pipe in a power plant of Korea is being emphasized as the buried pipes of a power plant are more than 20 years old. The first objective of this work is to develop new technologies for leak detection of a buried pipe. The second objective is to design and fabricate a trial product of leakage detection system for buried pipe. To achieve these purposes, as a first step, literature survey of the leak detection methods and techniques has been performed. As an algorithm for enhancing the leak detection capability of newly developed leakage detection system, an algorithm for removing mechanical noise and reflected wave within the pipe has been developed, and its feasibility was verified by performing numerical simulations and experiments. The hardware for leakage detection system is designed as a portable type by considering the test environment of a power plant, where speedy leakage inspection and rapid movement/reinstallation of the inspection equipment is necessary. The software is designed to provide a user-friendly GUI(Graphic User Interface) environment, making the system setup and data display quick and easy. It is also designed to allow for a real time visualization of analysis results on a monitoring screen for an estimation of the leakage location. The feature of the developed leak detection system is that it equipped with noise rejection algorithms that can effectively enhance the leak detection capability in a noisy environment. Then, a trial product of the leakage detection system has been fabricated, and its functionality and capability were verified by field experiments. The experimental results demonstrated that even in a noisy environment, the developed system can provide more reliable means for estimating the leak location of the buried pipe. It is expected that the reliability of leakage point estimation can be enhanced when the developed leak detection system is applied to a leakage estimation problem

Estimation of residual stress distribution for pressurizer nozzle of Kori nuclear power plant considering safe end

Energy Technology Data Exchange (ETDEWEB)

Song, Tae Kwang; Bae, Hong Yeol; Chun, Yun Bae; Oh, Chang Young; Kim, Yun Jae [Korea University, Seoul (Korea, Republic of); Lee, Kyoung Soo; Park, Chi Yong [Korea Electric Power Research Institute, Daejeon (Korea, Republic of)

2008-08-15

In nuclear power plants, ferritic low alloy steel nozzle was connected with austenitic stainless steel piping system through alloy 82/182 butt weld. Accurate estimation of residual stress for weldment is important in the sense that alloy 82/182 is susceptible to stress corrosion cracking. There are many results which predict residual stress distribution for alloy 82/182 weld between nozzle and pipe. However, nozzle and piping system usually connected through safe end which has short length. In this paper, residual stress distribution for pressurizer nozzle of Kori nuclear power plant was predicted using FE analysis, which considered safe end. As a result, existing residual stress profile was redistributed and residual stress of inner surface was decreased specially. It means that safe end should be considered to reduce conservatism when estimating the piping system.

Radiographic detection of IGSCC using MINAC

International Nuclear Information System (INIS)

Lapides, M.L.

1984-01-01

In response to utility interest MINAC, a portable linear accelerator (RP 822) was modified to yield an extremely small accelerator, e.g., radiation source, volume appropriate for BWR riser piping inspection. The modified unit dubbed Shrinkac was shown to be capable of detecting IGSCC of approximately 30% throughwall depth in laboratory tests using water-filled riser pipes. Since the test cracks were tighter than service expectations, it was projected that IGSCC or approximately 15% throughwall depth could be detected in the field. The Shrinkac unit was successfully utilized at Peachbottom Unit 3 to detect both axial and circumferential flaws in riser piping considered to be uninspectable by ultrasonics because of weldment rework conditions. Pipes ranging from 12-20'' nominal size, water-filled and with and without weld overlay remedies were successfully examined

Pipe rupture test results; 4 inch pipe whip tests under BWR operational condition-clearance parameter experiments

International Nuclear Information System (INIS)

Ueda, Syuzo; Isozaki, Toshikuni; Miyazaki, Noriyuki; Kurihara, Ryoichi; Kato, Rokuro; Saito, Kazuo; Miyazono, Shohachiro

1981-05-01

The purpose of pipe rupture studies in JAERI is to perform the model tests on pipe whip, restraint behavior, jet impingement and jet thrust force, and to establish the computational method for analyzing these phenomena. This report describes the experimental results of pipe whip on the pipe specimens of 4 inch in diameter under BWR condition on which the pressure is 6.77 MPa and the temperature is 285 0 C. The pipe specimens were 114.3 mm (4 inch) in diameter and 8.6 mm in thickness and 4500 mm in length. Four pipe whip restraints used in the tests were the U-bar type of 8 mm in diameter and fabricated from type 304 stainless steel. The experimental parameter was the clearance (30, 50 and 100 mm). The dynamic strain behavior of the pipe specimen and the restraints was investigated by strain gages and their residual deformation was obtained by measuring marking points provided on their surface. The Pressure-time history in the pipe specimens was also obtained by pressure gages. The maximum pipe strain is caused near the restraints and increases with increase of the clearance. The experimental results of pipe whip tests indicate the effectiveness of pipe whip restraints. The ratio of absorbed strain energy of the pipe specimen to that of the restraints is nearly constant for different clearances at the overhang length of 400 mm. (author)

Experimental and numerical study of back-cooling car-seat system using embedded heat pipes to improve passenger’s comfort

International Nuclear Information System (INIS)

Hatoum, Omar; Ghaddar, Nesreen; Ghali, Kamel; Ismail, Nagham

2017-01-01

Graphical abstract: Heat pipe assembly (a) with the insulation layer (b) without the insulation layer; and (c) thermal manikin test on the heat pipe chair. - Highlights: • A new back cooling system for a car seat using embedded heat pipes was modeled numerically. • The heat-pipe seat model was experimentally validated using heated thermal manikin. • An integrated heat pipe model and bio-heat model was used to predict local thermal comfort. • The heat pipe system reduced the back skin temperature by 1 °C compared to seat without heat pipes. • The heat pipe system increased the overall thermal comfort of the passenger by 30%. - Abstract: This work develops a back-cooling system for a car seat using seat embedded heat pipes to improve passenger comfort. The heat pipe system utilizes the temperature difference between the passenger back and the car cabin air to remove heat from the human body and enhance the comfort state. The developed seat heat-pipe model was validated experimentally using a thermal manikin with controlled constant skin temperature mode in a climatic chamber. Good agreement was found between the measured and the numerically predicted values of base panel temperature. By integrating the validated heat pipe with a bio-heat model, the back segmental skin temperature as well as the overall thermal comfort was predicted and compared with the conventional seat case without the heat pipe system. The heat pipes were able to reduce the skin temperature by 1 °C and to increase the overall thermal comfort of the body by 30%. In addition, a parametric study was performed to determine the optimal number of heat pipes that ensure the thermal comfort of the passenger.

Pipe support program at Pickering

International Nuclear Information System (INIS)

Sahazizian, L.A.; Jazic, Z.

1997-01-01

This paper describes the pipe support program at Pickering. The program addresses the highest priority in operating nuclear generating stations, safety. We present the need: safety, the process: managed and strategic, and the result: assurance of critical piping integrity. In the past, surveillance programs periodically inspected some systems, equipment, and individual components. This comprehensive program is based on a managed process that assesses risk to identify critical piping systems and supports and to develop a strategy for surveillance and maintenance. The strategy addresses all critical piping supports. Successful implementation of the program has provided assurance of critical piping and support integrity and has contributed to decreasing probability of pipe failure, reducing risk to worker and public safety, improving configuration management, and reducing probability of production losses. (author)

Heat pipe applications workshop report

International Nuclear Information System (INIS)

Ranken, W.A.

1978-04-01

The proceedings of the Heat Pipe Applications Workshop, held at the Los Alamos Scientific Laboratory October 20-21, 1977, are reported. This workshop, which brought together representatives of the Department of Energy and of a dozen industrial organizations actively engaged in the development and marketing of heat pipe equipment, was convened for the purpose of defining ways of accelerating the development and application of heat pipe technology. Recommendations from the three study groups formed by the participants are presented. These deal with such subjects as: (1) the problem encountered in obtaining support for the development of broadly applicable technologies, (2) the need for applications studies, (3) the establishment of a heat pipe technology center of excellence, (4) the role the Department of Energy might take with regard to heat pipe development and application, and (5) coordination of heat pipe industry efforts to raise the general level of understanding and acceptance of heat pipe solutions to heat control and transfer problems

A Study on Effect of Local Wall Thinning in Carbon Steel Elbow Pipe on Elastic Stress Concentration

International Nuclear Information System (INIS)

Kim, Jong Sung; Seo, Jae Seok

2009-01-01

Feeder pipes that connect the inlet and outlet headers to the reactor core in CANDU nuclear power plants are considered as safety Class 1 piping items. Therefore, fatigue of feeder pipes should be assessed at design stage in order to verify structural integrity during design lifetime. In accordance with the fatigue assessment result, cumulative usage factors of some feeder pipes have significant values. The feeder pipes made of SA-106 Grade B or C carbon steel have some elbows and bends. An active degradation mechanism for the carbon steel outlet feeder piping is local wall thinning due to flow-accelerated corrosion. Inspection results from plants and metallurgical examinations of removed feeders indicated the presence of localized thinning in the vicinity of the welds in the lower portion of outlet feeders, such as Grayloc hub-to-bend weld, Grayloc hub-to-elbow weld, elbow-to-elbow, and elbow-to-pipe weld. This local wall thinning can cause increase of peak stress due to stress concentration by notch effect. The increase of peak stress results in increase of cumulative usage factor. However, present fatigue assessment doesn't consider the stress concentration due to local wall-thinning. Therefore, it is necessary to assess the effect of local wall thinning on stress concentration. This study investigates the effect of local wall thinning geometry on stress concentration by performing finite element elastic stress analysis

CAPD Software Development for Automatic Piping System Design: Checking Piping Pocket, Checking Valve Level and Flexibility

International Nuclear Information System (INIS)

Ari Satmoko; Edi Karyanta; Dedy Haryanto; Abdul Hafid; Sudarno; Kussigit Santosa; Pinitoyo, A.; Demon Handoyo

2003-01-01

One of several steps in industrial plant construction is preparing piping layout drawing. In this drawing, pipe and all other pieces such as instrumentation, equipment, structure should be modeled A software called CAPD was developed to replace and to behave as piping drafter or designer. CAPD was successfully developed by adding both subprogram CHKUPIPE and CHKMANV. The first subprogram can check and gives warning if there is piping pocket in the piping system. The second can identify valve position and then check whether valve can be handled by operator hand The main program CAPD was also successfully modified in order to be capable in limiting the maximum length of straight pipe. By limiting the length, piping flexibility can be increased. (author)

Piping engineering and operation

International Nuclear Information System (INIS)

1993-01-01

The conference 'Piping Engineering and Operation' was organized by the Institution of Mechanical Engineers in November/December 1993 to follow on from similar successful events of 1985 and 1989, which were attended by representatives from all sectors of the piping industry. Development of engineering and operation of piping systems in all aspects, including non-metallic materials, are highlighted. The range of issues covered represents a balance between current practices and implementation of future international standards. Twenty papers are printed. Two, which are concerned with pressurized pipes or steam lines in the nuclear industry, are indexed separately. (Author)

Introduction to Heat Pipes

Science.gov (United States)

Ku, Jentung

2015-01-01

This is the presentation file for the short course Introduction to Heat Pipes, to be conducted at the 2015 Thermal Fluids and Analysis Workshop, August 3-7, 2015, Silver Spring, Maryland. NCTS 21070-15. Course Description: This course will present operating principles of the heat pipe with emphases on the underlying physical processes and requirements of pressure and energy balance. Performance characterizations and design considerations of the heat pipe will be highlighted. Guidelines for thermal engineers in the selection of heat pipes as part of the spacecraft thermal control system, testing methodology, and analytical modeling will also be discussed.

Research program plan: piping. Volume 3

International Nuclear Information System (INIS)

Vagins, M.; Strosnider, J.

1985-07-01

Regulatory issues related to piping can be divided into the three areas of pipe cracking, postulated design basis pipe breaks, and design of piping for seismic and other dynamic loads. The first two of these issues are in the domain of the Materials Engineering Branch (MEBR), while the last of the three issues is the responsibility of the Mechanical/Structural Engineering Branch. This volume of the MEBR Research Plan defines the critical aspects of the pipe cracking and postulated design basis pipe break issues and identifies those research efforts and results necessary for their resolution. In general, the objectives of the MERB Piping Research Program are to provide experimentally validated analytic techniques and appropriate material properties characterization methods and data to support regulatory activities related to evaluating and ensuring piping integrity

Ultrasonic testing with the phased array method at the pipe connection inner edges in pipings

International Nuclear Information System (INIS)

Brekow, G.; Wuestenberg, H.; Hesselmann, H.; Rathgeb, W.

1991-01-01

Ultrasonic testing with the phased array method at the pipe connection inner edges in pipings. The pipe connection inner corner tests in feedwater lines to the main coolant pipe were carried out by Preussen-Elektra in cooperation with Siemens KWU and the BAM with the ultrasonic phased array method. The testing plan was developed by means of a computed model. For a trial of the testing plan, numerous ultrasonic measurements with the phased array method were carried out using a pipe test piece with TH-type inner edges, which was a 1:1 model of the reactor component to be tested. The data measured at several test notches in the pipe connection inner edge area covered by a plating of 6 mm were analyzed. (orig./MM) [de

Characterization of pipes, drain lines, and ducts using the pipe explorer system

International Nuclear Information System (INIS)

Cremer, C.D.; Kendrick, D.T.; Cramer, E.

1997-01-01

As DOE dismantles its nuclear processing facilities, site managers must employ the best means of disposing or remediating hundreds of miles of potentially contaminated piping and duct work. Their interiors are difficult to access, and in many cases even the exteriors are inaccessible. Without adequate characterization, it must be assumed that the piping is contaminated, and the disposal cost of buried drain lines can be on the order of $1,200/ft and is often unnecessary as residual contamination levels often are below free release criteria. This paper describes the program to develop a solution to the problem of characterizing radioactive contamination in pipes. The technical approach and results of using the Pipe Explorer trademark system are presented. The heart of the system is SEA's pressurized inverting membrane adapted to transport radiation detectors and other tools into pipes. It offers many benefits over other pipe inspection approaches. It has video and beta/gamma detection capabilities, and the need for alpha detection has been addressed through the development of the Alpha Explorer trademark. These systems have been used during various stages of decontamination and decommissioning of DOE sites, including the ANL CP-5 reactor D ampersand D. Future improvements and extensions of their capabilities are discussed

Pipe rupture and steam/water hammer design loads for dynamic analysis of piping systems

International Nuclear Information System (INIS)

Strong, B.R. Jr.; Baschiere, R.J.

1978-01-01

The design of restraints and protection devices for nuclear Class I and Class II piping systems must consider severe pipe rupture and steam/water hammer loadings. Limited stress margins require that an accurate prediction of these loads be obtained with a minimum of conservatism in the loads. Methods are available currently for such fluid transient load development, but each method is severely restricted as to the complexity and/or the range of fluid state excursions which can be simulated. This paper presents a general technique for generation of pipe rupture and steam/water hammer design loads for dynamic analysis of nuclear piping systems which does not have the limitations of existing methods. Blowdown thrust loadings and unbalanced piping acceleration loads for restraint design of all nuclear piping systems may be found using this method. The technique allows the effects of two-phase distributed friction, liquid flashing and condensation, and the surrounding thermal and mechanical equipment to be modeled. A new form of the fluid momentum equation is presented which incorporates computer generated fluid acceleration histories by inclusion of a geometry integral termed the 'force equivalent area' (FEA). The FEA values permit the coupling of versatile thermal-hydraulic programs to piping dynamics programs. Typical applications of the method to pipe rupture problems are presented and the resultant load histories compared with existing techniques. (Auth.)

Effect of controlled atmosphere on the mig-mag arc weldment properties

International Nuclear Information System (INIS)

Kacar, Ramazan; Koekemli, Koray

2005-01-01

Due to their higher welding speed, automation and weld pool protection against to the atmosphere gases, gas metal arc welding (GMAW) process is widely used in industry. Due to the less stable arc associated with the use of consumable electrodes, GMAW process is not clean as good as gas tungsten arc welding process. Furthermore, the greater arc length in GMAW process also reduces the protective effect of the shielding gas. Due to electrochemical and thermochemical reactions between weld pool and arc atmosphere, it is quite important, especially weld metal toughness and joining of reactive materials to entirely create inert atmosphere for GMAW process. Therefore, a controlled atmosphere cabinet was developed for GMAW process. Low carbon steel combinations were welded with classical GMAW process in argon atmosphere as well as controlled atmosphere cabinet by using similar welding parameters. The mechanical and metallurgical properties of both weldments were evaluated. Result shows that toughness of the weld metal that was obtained in the controlled atmosphere cabinet much higher than that of classical GMAW process. The metallographic examination also clarified that there was not any gas porosity and inclusion in the weld metal compared with classical process

Fabrication of a multi-walled metal pipe

International Nuclear Information System (INIS)

Shimamune, Koji; Toda, Saburo; Ishida, Ryuichi; Hatanaka, Tatsuo.

1969-01-01

In concentrically arranged metal pipes for simulated fuel elements in the form of a multi-walled pipe, their one end lengthens gradually in the axial direction from inner and outer pipes toward a central pipe for easy adjustment of deformation which occurs when the pipes are drawn. A plastic electrical insulator is disposed between adjacent pipes. Each end of the pipes is equipped with an annular flexible stopper which is allowed to travel in the axial direction so as to prevent the insulator from falling during drawing work. At the other end, all pipes are constricted and joined to each other to thereby form the desired multi-walled pipe. (Mikami, T.)

Environmentally friendly technology and equipment of the system of spent FA waste removal for storage at the RT plant

International Nuclear Information System (INIS)

Vovkotrub, Yu.G.; Dorokhin, V.I.; Istomin, V.L.; Markov, B.V.; Samokhotov, S.A.

1999-01-01

Systems having no world analog for removal and disposal of spent fuel assembly tailings and insoluble fragments of crushed fuel element claddings, which have been put into service at radiotechnical plant of Mayak PA, are described. The tailings are brought to a repository by a dolly moving inside a piping (box) using linear asynchronous electric motors, while insoluble fragments are removed via the piping using pulsed pneumatic transportation. It is pointed out that the systems described comply with today's requirements in terms of environmental protection and creation of conditions favorable for the personnel work [ru

Heat pipes in modern heat exchangers

International Nuclear Information System (INIS)

Vasiliev, Leonard L.

2005-01-01

Heat pipes are very flexible systems with regard to effective thermal control. They can easily be implemented as heat exchangers inside sorption and vapour-compression heat pumps, refrigerators and other types of heat transfer devices. Their heat transfer coefficient in the evaporator and condenser zones is 10 3 -10 5 W/m 2 K, heat pipe thermal resistance is 0.01-0.03 K/W, therefore leading to smaller area and mass of heat exchangers. Miniature and micro heat pipes are welcomed for electronic components cooling and space two-phase thermal control systems. Loop heat pipes, pulsating heat pipes and sorption heat pipes are the novelty for modern heat exchangers. Heat pipe air preheaters are used in thermal power plants to preheat the secondary-primary air required for combustion of fuel in the boiler using the energy available in exhaust gases. Heat pipe solar collectors are promising for domestic use. This paper reviews mainly heat pipe developments in the Former Soviet Union Countries. Some new results obtained in USA and Europe are also included

Risk evaluation of embedded, single-walled liquid low-level waste piping at Oak Ridge National Laboratory. ESD Publication 4315

International Nuclear Information System (INIS)

1994-10-01

Four categories of liquid low-level radioactive waste (LLLW) systems are defined in the Federal Facility Agreement (FFA) for the Oak Ridge Reservation (ORR). Categories A and B are new and fully compliant existing systems, respectively: Category C is singly contained and must be removed from service, and Category D is inactive. The FFA requires that secondary containment and leak detection be provided for all Category A and B piping in the LLLW System at Oak Ridge National Laboratory (ORNL); however, as noted in the D2 revision of the secondary containment design demonstration report (DOE 1994), some sections of single-walled embedded piping in Category B underground vaults at three ORNL facilities do not meet this requirement. A risk evaluation was performed in order compare the potential radiation dose to a member of the public that could result from a postulated leak in the single-walled pipes with projected radiation exposure to the workers who would modify the piping to meet FFA requirements. The risk to human health from replacing segments of embedded, single-walled piping in the LLW system is higher than the risk of leaving the piping as it is

Leak before break piping evaluation diagram

International Nuclear Information System (INIS)

Fabi, R.J.; Peck, D.A.

1994-01-01

Traditionally Leak Before Break (LBB) has been applied to the evaluation of piping in existing nuclear plants. This paper presents a simple method for evaluating piping systems for LBB during the design process. This method produces a piping evaluation diagram (PED) which defines the LBB requirements to the piping designer for use during the design process. Several sets of LBB analyses are performed for each different pipe size and material considered in the LBB application. The results of this method are independent of the actual pipe routing. Two complete LBB evaluations are performed to determine the maximum allowable stability load, one evaluation for a low normal operating load, and the other evaluation for a high normal operating load. These normal operating loads span the typical loads for the particular system being evaluated. In developing the allowable loads, the appropriate LBB margins are included in the PED preparation. The resulting LBB solutions are plotted as a set of allowable curves for the maximum design basis load, such is the seismic load versus the normal operating load. Since the required margins are already accounted for in the LBB PED, the piping designer can use the diagram directly with the results of the piping analysis and determine immediately if the current piping arrangement passes LBB. Since the LBB PED is independent of pipe routing, changes to the piping system can be evaluated using the existing PED. For a particular application, all that remains is to confirm that the actual materials and pipe sizes assumed in creating the particular design are built into the plant

Optimization and Prediction of Angular Distortion and Weldment Characteristics of TIG Square Butt Joints

Science.gov (United States)

Narang, H. K.; Mahapatra, M. M.; Jha, P. K.; Biswas, P.

2014-05-01

Autogenous arc welds with minimum upper weld bead depression and lower weld bead bulging are desired as such welds do not require a second welding pass for filling up the upper bead depressions (UBDs) and characterized with minimum angular distortion. The present paper describes optimization and prediction of angular distortion and weldment characteristics such as upper weld bead depression and lower weld bead bulging of TIG-welded structural steel square butt joints. Full factorial design of experiment was utilized for selecting the combinations of welding process parameter to produce the square butts. A mathematical model was developed to establish the relationship between TIG welding process parameters and responses such as upper bead width, lower bead width, UBD, lower bead height (bulging), weld cross-sectional area, and angular distortions. The optimal welding condition to minimize UBD and lower bead bulging of the TIG butt joints was identified.

Effect of pipe rupture loads inside containment in the break exclusionary piping outside containment

International Nuclear Information System (INIS)

Weiss, G.

1987-01-01

The plant design for protection against piping failures outside containment should make sure that fluid system piping in containment penetration areas are designed to meet the break exclusionary provisions contained in the BTP MEB 3-1. According to these provisions, following a piping failure (main steam line) inside containment, the part of the flued head connected to the piping outside containment, should not exceed the ASME Code stress limits for the appropriate load combinations. A finite element analysis has been performed to evaluate the stress level in this area. (orig./HP)

Heat Removal Performance of Hybrid Control Rod for Passive In-Core Cooling System

Energy Technology Data Exchange (ETDEWEB)

Kim, Kyung Mo; Jeong, Yeong Shin; Kim, In Guk; Bang, In Cheol [UNIST, Ulsan (Korea, Republic of)

2015-10-15

The two-phase closed heat transfer device can be divided by thermosyphon heat pipe and capillary wicked heat pipe which uses gravitational force or capillary pumping pressure as a driving force of the convection of working fluid. If there is a temperature difference between reactor core and ultimate heat sink, the decay heat removal and reactor shutdown is possible at any accident conditions without external power sources. To apply the hybrid control rod to the commercial nuclear power plants, its modelling about various parameters is the most important work. Also, its unique geometry is coexistence of neutron absorber material and working fluid in a cladding material having annular vapor path. Although thermosyphon heat pipe (THP) or wicked heat pipe (WHP) shows high heat transfer coefficients for limited space, the maximum heat removal capacity is restricted by several phenomena due to their unique heat transfer mechanism. Validation of the existing correlations on the annular vapor path thermosyphon (ATHP) which has different wetted perimeter and heated diameter must be conducted. The effect of inner structure, and fill ratio of the working fluid on the thermal performance of heat pipe has not been investigated. As a first step of the development of hybrid heat pipe, the ATHP which contains neutron absorber in the concentric thermosyphon (CTHP) was prepared and the thermal performance of the annular thermosyphon was experimentally studied. The heat transfer characteristics and flooding limit of the annular vapor path thermosyphon was studied experimentally to model the performance of hybrid control rod. The following results were obtained: (1) The annular vapor path thermosyphon showed better evaporation heat transfer due to the enhanced convection between adiabatic and condenser section. (2) Effect of fill ratio on the heat transfer characteristics was negligible. (3) Existing correlations about flooding limit of thermosyphon could not reflect the annular vapor

Heat pipe development

Science.gov (United States)

Bienart, W. B.

1973-01-01

The objective of this program was to investigate analytically and experimentally the performance of heat pipes with composite wicks--specifically, those having pedestal arteries and screwthread circumferential grooves. An analytical model was developed to describe the effects of screwthreads and screen secondary wicks on the transport capability of the artery. The model describes the hydrodynamics of the circumferential flow in triangular grooves with azimuthally varying capillary menisci and liquid cross-sections. Normalized results were obtained which give the influence of evaporator heat flux on the axial heat transport capability of the arterial wick. In order to evaluate the priming behavior of composite wicks under actual load conditions, an 'inverted' glass heat pipe was designed and constructed. The results obtained from the analysis and from the tests with the glass heat pipe were applied to the OAO-C Level 5 heat pipe, and an improved correlation between predicted and measured evaporator and transport performance were obtained.

Pipe rupture test results; 6 in. pipe whip test under BWR LOCA conditions

International Nuclear Information System (INIS)

Kurihara, Ryoichi; Yano, Toshikazu; Ueda, Shuzo; Isozaki, Toshikuni; Miyazaki, Noriyuki; Kato, Rokuro; Miyazono, Shohachiro

1983-02-01

A series of pipe rupture tests has been performed in JAERI to demonstrate the safety of the primary coolant circuits in the event of pipe rupture, in nuclear power plants. The present report summarizes the results of 6 in. pipe whip tests (RUN 5605, 5606), under BWR LOCA conditions (285 0 C, 6.8 MPa), which were performed in August, 1981. The test pipe is made of Type 304 stainless steel and its outer diameter is 6 in. and its thickness is 11.1 mm. The restraints are made of Type 304 stainless steel and its diameter is 16.0 mm. Two restraints were set on the restraint support with clearance of 100 mm. Overhang length was varied as the parameter in these tests and was 300 mm or 700 mm. The following results are obtained. (1) The deformations of a pipe and restraints are limited effectively by shorter overhang length of 300. However, they become larger when the overhang length is 700 mm, and the pipe deforms especially at the setting point of restraints. (2) Velocity at the free end of pipe becomes about 30 m/sec just after the break. However, velocity at the setting point of restraint becomes about only 4 m/sec just after the break. (3) It seems from the comparison between the 4 in. tests and 6 in. tests that the maximum restraint force of 6 in. tests is about two times as large as that of 4 in. tests. (author)

Replaceable liquid nitrogen piping

International Nuclear Information System (INIS)

Yasujima, Yasuo; Sato, Kiyoshi; Sato, Masataka; Hongo, Toshio

1982-01-01

This liquid nitrogen piping with total length of about 50 m was made and installed to supply the liquid nitrogen for heat insulating shield to three superconducting magnets for deflection and large super-conducting magnet for detection in the π-meson beam line used for high energy physics experiment in the National Laboratory for High Energy Physics. The points considered in the design and manufacture stages are reported. In order to minimize the consumption of liquid nitrogen during transport, vacuum heat insulation method was adopted. The construction period and cost were reduced by the standardization of the components, the improvement of welding works and the elimination of ineffective works. For simplifying the maintenance, spare parts are always prepared. The construction and the procedure of assembling of the liquid nitrogen piping are described. The piping is of double-walled construction, and its low temperature part was made of SUS 316L. The super-insulation by aluminum vacuum evaporation and active carbon were attached on the external surface of the internal pipe. The final leak test and the heating degassing were performed. The tests on evacuation, transport capacity and heat entry are reported. By making the internal pipe into smaller size, the piping may be more efficient. (Kako, I.)

Transients in pipes

International Nuclear Information System (INIS)

Marchesin, D.; Paes-Leme, P.J.S.; Sampaio, R.

1981-01-01

The motion of a fluid in a pipe is commonly modeled utilizing the one space dimension conservation laws of mass and momentum. The development of shocks and spikes utilizing the uniform sampling method is studied. The effects of temperature variations and friction are compared for gas pipes. (Author) [pt

Current results for the NRC's short cracks in piping and piping welds research program

International Nuclear Information System (INIS)

Wilkowski, G.; Krishnaswamy, P. Brust, F.; Francini, R.; Ghadiali, N.; Kilinski, T.; Marschall, C.; Rahman, S.; Rosenfield, A.; Scott, P.

1994-01-01

The overall objective of the Short Cracks in Piping and Piping Welds Program is to verify and improve engineering analyses to predict the fracture behavior of circumferentially cracked pipe under quasi-static loading with particular attention to crack lengths typically used in LBB or flaw evaluation criteria. The program consists of 8 technical tasks as listed below. Task 1 Short through-wall-cracked (TWC) pipe evaluations. Task 2 Short surface-cracked pipe evaluations. Task 3 Bi-metallic weld crack evaluations. Task 4 Dynamic strain aging and crack instabilities. Task 5 Fracture evaluations of anisotropic pipe. Task 6 Crack-opening-area evaluations. Task 7 NRCPIPE Code improvements. Task 8 Additional efforts. Since the last WRSM meeting several additional tasks have been initiated in this program. These are discussed in Task 8. Based on results to date, the first seven tasks have also been modified as deemed necessary. The most significant accomplishments in each of these tasks since the last WRSIM meeting are discussed below. The details of all the results presented here are published in the semiannual reports from this program

Characterization of a high performance ultra-thin heat pipe cooling module for mobile hand held electronic devices

Science.gov (United States)

Ahamed, Mohammad Shahed; Saito, Yuji; Mashiko, Koichi; Mochizuki, Masataka

2017-11-01

In recent years, heat pipes have been widely used in various hand held mobile electronic devices such as smart phones, tablet PCs, digital cameras. With the development of technology these devices have different user friendly features and applications; which require very high clock speeds of the processor. In general, a high clock speed generates a lot of heat, which needs to be spreaded or removed to eliminate the hot spot on the processor surface. However, it is a challenging task to achieve proper cooling of such electronic devices mentioned above because of their confined spaces and concentrated heat sources. Regarding this challenge, we introduced an ultra-thin heat pipe; this heat pipe consists of a special fiber wick structure named as "Center Fiber Wick" which can provide sufficient vapor space on the both sides of the wick structure. We also developed a cooling module that uses this kind of ultra-thin heat pipe to eliminate the hot spot issue. This cooling module consists of an ultra-thin heat pipe and a metal plate. By changing the width, the flattened thickness and the effective length of the ultra-thin heat pipe, several experiments have been conducted to characterize the thermal properties of the developed cooling module. In addition, other experiments were also conducted to determine the effects of changes in the number of heat pipes in a single module. Characterization and comparison of the module have also been conducted both experimentally and theoretically.

PPOOLEX experiments with two parallel blowdown pipes

Energy Technology Data Exchange (ETDEWEB)

Laine, J.; Puustinen, M.; Raesaenen, A. (Lappeenranta Univ. of Technology, Nuclear Safety Research Unit (Finland))

2011-01-15

This report summarizes the results of the experiments with two transparent blowdown pipes carried out with the scaled down PPOOLEX test facility designed and constructed at Lappeenranta University of Technology. Steam was blown into the dry well compartment and from there through either one or two vertical transparent blowdown pipes to the condensation pool. Five experiments with one pipe and six with two parallel pipes were carried out. The main purpose of the experiments was to study loads caused by chugging (rapid condensation) while steam is discharged into the condensation pool filled with sub-cooled water. The PPOOLEX test facility is a closed stainless steel vessel divided into two compartments, dry well and wet well. In the experiments the initial temperature of the condensation pool water varied from 12 deg. C to 55 deg. C, the steam flow rate from 40 g/s to 1 300 g/s and the temperature of incoming steam from 120 deg. C to 185 deg. C. In the experiments with only one transparent blowdown pipe chugging phenomenon didn't occur as intensified as in the preceding experiments carried out with a DN200 stainless steel pipe. With the steel blowdown pipe even 10 times higher pressure pulses were registered inside the pipe. Meanwhile, loads registered in the pool didn't indicate significant differences between the steel and polycarbonate pipe experiments. In the experiments with two transparent blowdown pipes, the steamwater interface moved almost synchronously up and down inside both pipes. Chugging was stronger than in the one pipe experiments and even two times higher loads were measured inside the pipes. The loads at the blowdown pipe outlet were approximately the same as in the one pipe cases. Other registered loads around the pool were about 50-100 % higher than with one pipe. The experiments with two parallel blowdown pipes gave contradictory results compared to the earlier studies dealing with chugging loads in case of multiple pipes. Contributing

Automated ultrasonic pipe weld inspection. Part 1

International Nuclear Information System (INIS)

Karl Deutsch, W.A.; Schulte, P.; Joswig, M.; Kattwinkel, R.

2006-01-01

This article contains a brief overview on automated ultrasonic welded inspection for various pipe types. Some inspection steps might by carried out with portable test equipment (e.g. pipe and test), but the weld inspection in all internationally relevant specification must be automated. The pipe geometry, the production process, and the pipe usage determine the number of required probes. Recent updates for some test specifications enforce a large number of ultrasonic probes, e.g. the Shell standard. Since seamless pipes are sometimes replaced by ERW pipes and LSAW pipes (in both cases to save production cost), the inspection methods change gradually between the various pipe types. Each testing system is unique and shows its specialties which have to be discussed by supplier, testing system user and final customer of the pipe. (author)

Off-take and slug transition at T-junction of vertical-up branch in the horizontal pipe

International Nuclear Information System (INIS)

Moon, Young Min; No, Hee Cheon

2003-01-01

The off-take and the slug transition on air-water interface are experimentally investigated at the T-junction of the horizontal pipe with a vertical upward branch to simulate the loss-of-residual-heat-removal during a mid-loop operation in the Korea standard nuclear power plant. Scaling analysis is performed to scale down the experimental facility to the reference nuclear power plant. Two different diameters of branch pipes are used to verify the scaling laws and their scale effects. Air is used as working gaseous fluid and no water flow exists. Off-take behavior on horizontal stratified and slug flows is visually observed in the horizontal pipe. The experimental data are divided into three categories; onset of liquid entrainment at T-junctions, onset of slug transition in the horizontal pipe, and discharge quality in the branch pipe. It is found out that the scale effect of the branch diameter on the onset of liquid entrainment is small and the existing correlations for it are applicable. Also, the onset of slug transition shows a discrepancy with Taitel-Dukler's correlation and has a strong influence on the discharge quality. New correlations for discharge quality are developed considering the critical dependency of the onset of slugging. (author)

Nitrogen heat pipe for cryocooler thermal shunt

International Nuclear Information System (INIS)

Prenger F.C.; Hill, D.D.; Daney, D.E.

1996-01-01

A nitrogen heat pipe was designed, built and tested for the purpose of providing a thermal shunt between the two stages of a Gifford-McMahan (GM) cryocooler during cooldown. The nitrogen heat pipe has an operating temperature range between 63 and 123 K. While the heat pipe is in this temperature range during the system cooldown, it acts as a thermal shunt between the first and second stage of the cryocooler. The heat pipe increases the heat transfer to the first stage of the cryocooler, thereby reducing the cooldown time of the system. When the heat pipe temperature drops below the triple point, the nitrogen working fluid freezes, effectively stopping the heat pipe operation. A small heat leak between cryocooler stages remains because of axial conduction along the heat pipe wall. As long as the heat pipe remains below 63 K, the heat pipe remains inactive. Heat pipe performance limits were measured and the optimum fluid charge was determined

Ten Year Operating Test Results and Post-Test Analysis of a 1/10 Segment Stirling Sodium Heat Pipe, Phase III

Science.gov (United States)

Rosenfeld, John, H; Minnerly, Kenneth, G; Dyson, Christopher, M.

2012-01-01

High-temperature heat pipes are being evaluated for use in energy conversion applications such as fuel cells, gas turbine re-combustors, Stirling cycle heat sources; and with the resurgence of space nuclear power both as reactor heat removal elements and as radiator elements. Long operating life and reliable performance are critical requirements for these applications. Accordingly, long-term materials compatibility is being evaluated through the use of high-temperature life test heat pipes. Thermacore, Inc., has carried out a sodium heat pipe 10-year life test to establish long-term operating reliability. Sodium heat pipes have demonstrated favorable materials compatibility and heat transport characteristics at high operating temperatures in air over long time periods. A representative one-tenth segment Stirling Space Power Converter heat pipe with an Inconel 718 envelope and a stainless steel screen wick has operated for over 87,000 hr (10 yr) at nearly 700 C. These life test results have demonstrated the potential for high-temperature heat pipes to serve as reliable energy conversion system components for power applications that require long operating lifetime with high reliability. Detailed design specifications, operating history, and post-test analysis of the heat pipe and sodium working fluid are described.

Pipe grabber

Energy Technology Data Exchange (ETDEWEB)

Sharafutdinov, I.G.; Mubashirov, S.G.; Prokopov, O.I.

1981-05-15

A pipe grabber is suggested which contains a housing, clamping elements and centering mechanism with drive installed on the lower end of the housing. In order to improve the reliable operation of the pipe grabber, the centering mechanism is made in the form of a reinforced ringed flexible shaft, while the drive is made in the form of elastic rotating discs. In this case the direction of rotation of the discs and the flexible shaft is the opposite.

Advanced industrial ceramic heat pipe recuperators

Energy Technology Data Exchange (ETDEWEB)

Strumpf, H.J.; Stillwagon, T.L.; Kotchick, D.M.; Coombs, M.G.

1988-01-01

This paper summarizes the results of an investigation involving the use of ceramic heat pipe recuperators for high-temperature heat recovery from industrial furnaces. The function of the recuperator is to preheat combustion air with furnace exhaust gas. The heat pipe recuperator comprises a bundle of individual ceramic heat pipes acting in concert, with a partition separating the air and exhaust gas flow streams. Because each heat pipe is essentially an independent heat exchanger, the failure of a single tube does not compromise recuperator integrity, has only a minimal effect on overall heat exchanger performance and enables easier replacement of individual heat pipes. In addition, the heat pipe acts as an essentially isothermal heat transfer device, leading to a high thermodynamic efficiency. Cost estimates developed for heat pipe recuperator systems indicate favorable payback periods. Laboratory studies have demonstrated the feasibility of fabricating the required ceramic tubes, coating the inside of the tubes with CVD tungsten, and sealing the heat pipe with an electron-beam-welded or vacuum-brazed end cap.

Residual stress improvement for pipe weld by means of induction heating pre-flawed pipe

International Nuclear Information System (INIS)

Umemoto, T.; Yoshida, K.; Okamoto, A.

1980-01-01

The intergranular stress corrosion cracking (IGSCC) has been found in type 304 stainless steel piping of several BWR plants. It is already well known that IGSCC is most likely to occur when three essential factors, material sensitization, high tensile stress and corrosive environment, are present. If the welding residual stress is sufficiently high (200 to approximately 400 MPa) in the inside piping surface near the welded joint, then it may be one of the biggest contributors to IGSCC. If the residual stress is reduced or reversed by some way, the IGSCC will be effectively mitigated. In this paper a method to improve the residual stress named IHSI (Induction Heating Stress Improvement) is explained. IHSI aims to improve the condition of residual stress in the inside pipe surface using the thermal stress induced by the temperature difference in pipe wall, that is produced when the pipe is heated from the outside surface by an induction heating coil and cooled on the inside surface by water simultaneously. This method becomes more attractive when it can be successfully applied to in-service piping which might have some pre-flaw. In order to verify the validity of IHSI for such piping, some experiments and calculations using finite element method were conducted. These results are mainly discussed in this paper from the view-points of residual stress, flaw behaviour during IHSI and material deterioration. (author)

Piping engineering for nuclear power plant

International Nuclear Information System (INIS)

Curto, N.; Schmidt, H.; Muller, R.

1988-01-01

In order to develop piping engineering, an adequate dimensioning and correct selection of materials must be secured. A correct selection of materials together with calculations and stress analysis must be carried out with a view to minimizing or avoiding possible failures or damages in piping assembling, which could be caused by internal pressure, weight, temperature, oscillation, etc. The piping project for a nuclear power plant is divided into the following three phases. Phase I: Basic piping design. Phase II: Final piping design. Phase III: Detail engineering. (Author)

Leachate storage transport tanker loadout piping

International Nuclear Information System (INIS)

Whitlock, R.W.

1994-01-01

This report shows the modifications to the W-025 Trench No. 31 leachate loadout discharge piping, and also the steps involved in installing the discharge piping, including dimensions and welding information. The installation of the discharge pipe should be done in accordance to current pipe installation standards. Trench No. 31 is a radioactive mixed waste land disposal facility

78 FR 34303 - Approval and Promulgation of Implementation Plans; North Carolina; Removal of Stage II Gasoline...

Science.gov (United States)

2013-06-07

... Promulgation of Implementation Plans; North Carolina; Removal of Stage II Gasoline Vapor Recovery Program..., 2009, for the purpose of removing Stage II vapor control requirements for new and upgraded gasoline... Piping for Stage II Vapor Recovery, for all new or improved gasoline tanks. In addition, rule 15A-02D...

Dynamic experiments on cracked pipes

International Nuclear Information System (INIS)

Petit, M.; Brunet, G.; Buland, P.

1991-01-01

In order to apply the leak before break concept to piping systems, the behavior of cracked pipes under dynamic, and especially seismic loading must be studied. In a first phase, an experimental program on cracked stainless steel pipes under quasi-static monotonic loading has been conducted. In this paper, the dynamic tests on the same pipe geometry are described. These tests have been performed on a shaking table with a mono frequency input signal. The main parameter of the tests is the frequency of excitation versus the frequency of the system

Water hammer in elastic pipes

International Nuclear Information System (INIS)

Gale, J.; Tiselj, I.

2002-01-01

One dimensional two-fluid six-equation model of two-phase flow, that can be found in computer codes like RELAP5, TRAC, and CATHARE, was upgraded with additional terms, which enable modelling of the pressure waves in elastic pipes. It is known that pipe elasticity reduces the propagation velocity of the shock and other pressure waves in the piping systems. Equations that include the pipe elasticty terms are used in WAHA code, which is being developed within the WAHALoads project of 5't'h EU research program.(author)

Residual-stresses in austenitic stainless-steel primary coolant pipes and welds of pressurized-water reactors

International Nuclear Information System (INIS)

Faure, F.; Leggatt, R.H.

1996-01-01

Surface and through thickness residual stress measurements were performed on an aged cast austenitic-ferritic stainless steel pipe and on an orbital TIG weld representative of those of primary coolant pipes in pressurized water reactors. An abrasive-jet hole drilling method and a block removal and layering method were used. Surface stresses and through thickness stress profiles are strongly dependent upon heat treatments, machining and welding operations. In the aged cast stainless steel pipe, stresses ranged between -250 and +175 MPa. On and near the orbital TIG weld, the outside surface of the weld was in tension both in the axial and hoop directions, with maximum values reaching 420 MPa in the weld. On the inside surface, the hoop stresses were compressive, reaching -300 MPa. However, the stresses in the axial direction at the root of the weld were tensile within 4 mm depth from the inside surface, locally reaching 280 MPa. (author)

Heat pipe dynamic behavior

Science.gov (United States)

Issacci, F.; Roche, G. L.; Klein, D. B.; Catton, I.

1988-01-01

The vapor flow in a heat pipe was mathematically modeled and the equations governing the transient behavior of the core were solved numerically. The modeled vapor flow is transient, axisymmetric (or two-dimensional) compressible viscous flow in a closed chamber. The two methods of solution are described. The more promising method failed (a mixed Galerkin finite difference method) whereas a more common finite difference method was successful. Preliminary results are presented showing that multi-dimensional flows need to be treated. A model of the liquid phase of a high temperature heat pipe was developed. The model is intended to be coupled to a vapor phase model for the complete solution of the heat pipe problem. The mathematical equations are formulated consistent with physical processes while allowing a computationally efficient solution. The model simulates time dependent characteristics of concern to the liquid phase including input phase change, output heat fluxes, liquid temperatures, container temperatures, liquid velocities, and liquid pressure. Preliminary results were obtained for two heat pipe startup cases. The heat pipe studied used lithium as the working fluid and an annular wick configuration. Recommendations for implementation based on the results obtained are presented. Experimental studies were initiated using a rectangular heat pipe. Both twin beam laser holography and laser Doppler anemometry were investigated. Preliminary experiments were completed and results are reported.

High Temperature Monitoring the Height of Condensed Water in Steam Pipes

Science.gov (United States)

Bar-Cohen, Yoseph; Lih, Shyh-Shiuh; Badescu, Mircea; Bao, Xiaoqi; Sherrit, Stewart; Widholm, Scott; Ostlund, Patrick; Blosiu, Julian

2011-01-01

An in-service health monitoring system is needed for steam pipes to track through their wall the condensation of water. The system is required to measure the height of the condensed water inside the pipe while operating at temperatures that are as high as 250 deg. C. The system needs to be able to make real time measurements while accounting for the effects of cavitation and wavy water surface. For this purpose, ultrasonic wave in pulse-echo configuration was used and reflected signals were acquired and auto-correlated to remove noise from the data and determine the water height. Transmitting and receiving the waves is done by piezoelectric transducers having Curie temperature that is significantly higher than 250 deg. C. Measurements were made at temperatures as high as 250 deg. C and have shown the feasibility of the test method. This manuscript reports the results of this feasibility study.

Failure rates in Barsebaeck-1 reactor coolant pressure boundary piping. An application of a piping failure database

International Nuclear Information System (INIS)

Lydell, B.

1999-05-01

This report documents an application of a piping failure database to estimate the frequency of leak and rupture in reactor coolant pressure boundary piping. The study used Barsebaeck-1 as reference plant. The study tried two different approaches to piping failure rate estimation: 1) PSA-style, simple estimation using Bayesian statistics, and 2) fitting of statistical distribution to failure data. A large, validated database on piping failures (like the SKI-PIPE database) supports both approaches. In addition to documenting leak and rupture frequencies, the SKI report describes the use of piping failure data to estimate frequency of medium and large loss of coolant accidents (LOCAs). This application study was co sponsored by Barsebaeck Kraft AB and SKI Research

Piping dynamics in mid-altitude mountains under a temperate climate: the Bieszczady Mts., the Eastern Carpathians

Science.gov (United States)

Bernatek-Jakiel, Anita; Jakiel, Michał; Krzemień, Kazimierz

2017-04-01

Soil erosion is caused not only by overland flow, but also by subsurface flow. Piping which is a process of mechanical removal of soil particles by concentrated subsurface flow is frequently being overlooked and not accounted for in soil erosion studies. However, it seems that it is far more widespread than it has often been supposed. Furthermore, our knowledge about piping dynamics and its quantification currently relies on a limited number of data available for mainly loess-mantled areas and marl badlands. Therefore, this research aims to recognize piping dynamics in mid-altitude mountains under a temperate climate, where piping occurs in Cambisols, not previously considered as piping-prone soils. The survey was carried out in the Bereźnica Wyżna catchment (305 ha), in the Bieszczady Mts. (the Eastern Carpathians, Poland), where 188 collapsed pipes were mapped. The research was based on the monitoring of selected piping systems located within grasslands (1971-1974, 2013-2016). The development of piping systems is mainly induced by the elongation of pipes and creation of new collapses (closed depressions and sinkholes), rather than by the enlargement of existing piping forms, or the deepening of pipes. It draws attention to the role of dense vegetation (grasslands) in the delay of pipe collapses and, also, to the boundary of pipe development (soil-bedrock interface). The obtained results reveal an episodic, and even stochastic nature of piping activity, expressed by varied one-year and short-term (3 years) erosion rates, and pipe elongation. Changes in soil loss vary significantly between different years (up to 27.36 t ha-1 y-1), reaching the rate of 1.34 t ha-1 y-1 for the 45-year study period. The elongation of pipes also differs, from no changes to 36 m during one year. The results indicate that soil loss due to piping can cause high soil loss even in highly vegetated lands (grasslands), which are generally considered as areas without a significant erosion

Determination of the pipe stemming load

International Nuclear Information System (INIS)

Cowin, S.C.

1979-01-01

A mechanical model for the emplacement pipe system is developed. The model is then employed to determine the force applied to the surface collar of the emplacement pipe, the pipe-stemming load, and the stress along the emplacement pipe as a function of stemming height. These results are presented as integrals and a method for their numerical integration is given

Lightweight Heat Pipes Made from Magnesium

Science.gov (United States)

Rosenfeld, John N.; Zarembo, Sergei N.; Eastman, G. Yale

2010-01-01

Magnesium has shown promise as a lighter-weight alternative to the aluminum alloys now used to make the main structural components of axially grooved heat pipes that contain ammonia as the working fluid. Magnesium heat-pipe structures can be fabricated by conventional processes that include extrusion, machining, welding, and bending. The thermal performances of magnesium heat pipes are the same as those of equal-sized aluminum heat pipes. However, by virtue of the lower mass density of magnesium, the magnesium heat pipes weigh 35 percent less. Conceived for use aboard spacecraft, magnesium heat pipes could also be attractive as heat-transfer devices in terrestrial applications in which minimization of weight is sought: examples include radio-communication equipment and laptop computers.

Study on the Thick-Walled Pipe Ultrasonic Signal Enhancement of Modified S-Transform and Singular Value Decomposition

Directory of Open Access Journals (Sweden)

Haichao Cai

2015-01-01

Full Text Available When detecting the ultrasonic flaw of thick-walled pipe, the flaw echo signals are often interrupted by scanning system frequency and background noise. In particular when the thick-walled pipe defect is small, echo signal amplitude is often drowned in noise signal and affects the extraction of defect signal and the position determination accuracy. This paper presents the modified S-transform domain singular value decomposition method for the analysis of ultrasonic flaw echo signals. By changing the scale rule of Gaussian window functions with S-transform to improve the time-frequency resolution. And the paper tries to decompose the singular value decomposition of time-frequency matrix after the S-transform to determine the singular entropy of effective echo signal and realize the adaptive filter. Experiments show that, using this method can not only remove high frequency noise but also remove the low frequency noise and improve the signal-to-noise ratio of echo signal.

Design and analysis of a new passive residual heat removal system

Energy Technology Data Exchange (ETDEWEB)

Lv, Xing [Key Subject Laboratory of Nuclear Safety and Simulation Technology, Harbin Engineering University, Harbin, Heilongjiang 150001 (China); Peng, Minjun, E-mail: heupmj@163.com [Key Subject Laboratory of Nuclear Safety and Simulation Technology, Harbin Engineering University, Harbin, Heilongjiang 150001 (China); Yuan, Xiao [Guangxi Fangchenggang Nuclear Power Co., Ltd (China); Xia, Genglei [Key Subject Laboratory of Nuclear Safety and Simulation Technology, Harbin Engineering University, Harbin, Heilongjiang 150001 (China)

2016-07-15

Highlights: • An air cooling passive residual heat removal System (PRHRs) is designed. • Using RELAP5/MOD3.4 code to analyze the operation characteristics of the PRHRs. • Noncondensable gas is used to simulate the hydrodynamic behavior in the air cooling tower. • The natural circulations could respectively establish in the primary circuit and the PRHRs circuit. • The PRHRs could remove the residual heat effectively. - Abstract: The inherent safety functions will mitigate the consequences of the accidents, and it can be accomplished through the passive safety systems which employed in the typical pressurized water reactor (PWR). In this paper, a new passive residual heat removal system (PRHRS) is designed for a typical nuclear power plant. PRHRS consists of a steam generator (SG), a cooling tank with two groups of cooling pipes, an air-cooling heat exchanger (AHX), an air-cooling tower, corresponding pipes and valves. The cooling tank which works as an intermediate buffer device is used to transfer the core decay heat to the AHX, and then the core decay heat will be removed to the atmosphere finally. The RELAP5/MOD3.4 code is used to analyze the operation characteristics of PRHRS and the primary loop system. It shows PRHRS could remove the decay heat from the primary loop effectively, and the natural circulations can be established in the primary circuit and the PRHRS circuit respectively. Furthermore, the sensitivity study has also been done to research the effect of various factors on the heat removal capacity.

Heat pipe turbine vane cooling

Energy Technology Data Exchange (ETDEWEB)

Langston, L.; Faghri, A. [Univ. of Connecticut, Storrs, CT (United States)

1995-10-01

The applicability of using heat pipe principles to cool gas turbine vanes is addressed in this beginning program. This innovative concept involves fitting out the vane interior as a heat pipe and extending the vane into an adjacent heat sink, thus transferring the vane incident heat transfer through the heat pipe to heat sink. This design provides an extremely high heat transfer rate and an uniform temperature along the vane due to the internal change of phase of the heat pipe working fluid. Furthermore, this technology can also eliminate hot spots at the vane leading and trailing edges and increase the vane life by preventing thermal fatigue cracking. There is also the possibility of requiring no bleed air from the compressor, and therefore eliminating engine performance losses resulting from the diversion of compressor discharge air. Significant improvement in gas turbine performance can be achieved by using heat pipe technology in place of conventional air cooled vanes. A detailed numerical analysis of a heat pipe vane will be made and an experimental model will be designed in the first year of this new program.

Laboratory exercises on oscillation modes of pipes

Science.gov (United States)

Haeberli, Willy

2009-03-01

This paper describes an improved lab setup to study the vibrations of air columns in pipes. Features of the setup include transparent pipes which reveal the position of a movable microphone inside the pipe; excitation of pipe modes with a miniature microphone placed to allow access to the microphone stem for open, closed, or conical pipes; and sound insulation to avoid interference between different setups in a student lab. The suggested experiments on the modes of open, closed, and conical pipes, the transient response of a pipe, and the effect of pipe diameter are suitable for introductory physics laboratories, including laboratories for nonscience majors and music students, and for more advanced undergraduate laboratories. For honors students or for advanced laboratory exercises, the quantitative relation between the resonance width and damping time constant is of interest.

Fatigue of Range 3 Drill Pipe Fatigue des tiges de forage de gamme 3

Directory of Open Access Journals (Sweden)

Lubinski A.

2006-11-01

Full Text Available Past work on permissible hole curvature ta avoid drill pipe fatigue was bosed upon the assumption that drill pipe does not contact the wall of the hale between tool joints. In the present paper this assumption is removed, and the pipe may either be in contact or in no contact with the hale, whichever is actually the case. Both mothemotics and results in form of grophs are presented and, discussed. The findings of this palper apply mainly to Range 3 drill pipe, but in the case of 3 I/2 in (88.9 mm drill pipe, application is useful even for Range 2. Usage and field results with Range 3 drill pipe are reported. Les travaux déjà effectués sur la courbure admissible dans les trous de forage (« dag legs » pour éviter la fatigue des tiges de forage sont basés sur l'hypothèse que celles-ci ne rentrent pas en contact avec la paroi entre deux raccords de tige. Dans cet article on écarte une telle hypothèse : la tige peut être ou non en contact avec la paroi. Les équations mathématiques et les résultats sous forme graphique sont présentés et discutés. Ils s'appliquent principalement aux tiges de gamme 3 mais sont aussi utiles à celles de gamme 2 et de diamètre égal à 3 I/2 pouces (88,9 mm. On indique l'utilisation et les résultats sur chantier pour les tiges de gamme 3.

Development of a Remote External Repair Tool for Damaged or Defective Polyethylene Pipe

Energy Technology Data Exchange (ETDEWEB)

Kenneth H. Green; Willie E. Rochefort; Nick Wannenmacher; John A. Clark; Kevin Harris

2006-06-30

Current procedures for repairing polyethylene (PE) gas pipe require excavation, isolation, and removal of the damaged section of pipe followed by fusing a new section of pipe into place. These techniques are costly and very disruptive. An alternative repair method was developed at Timberline Tool with support from Oregon State University (OSU) and funding by the U. S. Department of Energy National Energy Technology Laboratory (DOE/NETL). This project was undertaken to design, develop and test a tool and method for repairing damaged PE pipe remotely and externally in situ without squeezing off the flow of gas, eliminating the need for large-scale excavations. Through an iterative design and development approach, a final engineered prototype was developed that utilizes a unique thermo-chemical and mechanical process to apply a permanent external patch to repair small nicks, gouges and punctures under line pressure. The project identified several technical challenges during the design and development process. The repair tool must be capable of being installed under live conditions and operate in an 18-inch keyhole. This would eliminate the need for extensive excavations thus reducing the cost of the repair. Initially, the tool must be able to control the leak by encapsulating the pipe and apply slight pressure at the site of damage. Finally, the repair method must be permanent at typical operating pressures. The overall results of the project have established a permanent external repair method for use on damaged PE gas pipe in a safe and cost-effective manner. The engineered prototype was subjected to comprehensive testing and evaluation to validate the performance. Using the new repair tool, samples of 4-inch PE pipe with simulated damage were successfully repaired under line pressure to the satisfaction of DOE/NETL and the following natural gas companies: Northwest Natural; Sempra Energy, Southwest Gas Corporation, Questar, and Nicor. However, initial results of

Seismic analysis of nuclear piping system

International Nuclear Information System (INIS)

Shrivastava, S.K.; Pillai, K.R.V.; Nandakumar, S.

1975-01-01

To illustrate seismic analysis of nuclear power plant piping, a simple piping system running between two floors of the reactor building is assumed. Reactor building floor response is derived from time-history method. El Centre earthquake (1940) accelerogram is used for time-history analysis. The piping system is analysed as multimass lumped system. Behaviour of the pipe during the said earthquake is discussed. (author)

Failure rates in Barsebaeck-1 reactor coolant pressure boundary piping. An application of a piping failure database

Energy Technology Data Exchange (ETDEWEB)

Lydell, B. [RSA Technologies, Vista, CA (United States)

1999-05-01

This report documents an application of a piping failure database to estimate the frequency of leak and rupture in reactor coolant pressure boundary piping. The study used Barsebaeck-1 as reference plant. The study tried two different approaches to piping failure rate estimation: 1) PSA-style, simple estimation using Bayesian statistics, and 2) fitting of statistical distribution to failure data. A large, validated database on piping failures (like the SKI-PIPE database) supports both approaches. In addition to documenting leak and rupture frequencies, the SKI report describes the use of piping failure data to estimate frequency of medium and large loss of coolant accidents (LOCAs). This application study was co sponsored by Barsebaeck Kraft AB and SKI Research 41 refs, figs, tabs

Multiple blowdown pipe experiments with the PPOOLEX facility

International Nuclear Information System (INIS)

Puustinen, M.; Laine, J.; Raesaenen, A.

2011-03-01

This report summarizes the results of the experiments with two steel blowdown pipes carried out with the scaled down PPOOLEX test facility designed and constructed at Lappeenranta University of Technology. Steam was blown into the dry well compartment and from there through the blowdown pipes to the condensation pool. The main purpose of the experiment series was to study chugging phenomena (rapid condensation) while steam is discharged through two parallel blowdown pipes into the condensation pool filled with sub-cooled water. Particularly, the aim was to study if the pipe material (polycarbonate) used in the earlier experiment series with two blowdown pipes has had an effect on the general chugging behaviour and measured loads. In the experiments the initial temperature of the pool water was 20 deg. C. The steam flow rate ranged from 220 g/s to 2 350 g/s and the temperature of incoming steam from 148 deg. C to 207 deg. C. The formation and collapse of steam bubbles and the movement of the steam/water interface inside the pipes was non-synchronous. There could be even a 70 ms time difference between the occurrences of steam bubble collapses at the outlets of the two pipes. There was no clear pattern in which pipe the steam bubble first starts to collapse. Several successive bubbles could collapse first in either pipe but then the order changed for a single or several cycles. High pressure loads were measured inside the blowdown pipes due to rapid condensation of the steam volumes in the pipes and resulting water hammer effects. The loads seemed to be higher in pipe 1 than in pipe 2. An explanation for this could be a possible unequal distribution of steam flow between the two pipes. The pipe material has an effect on the condensation phenomena inside the blowdown pipes. A huge difference in the measured pressure curves inside the pipes could be observed compared to the experiments with the polycarbonate pipes. With the same test conditions the amplitude of the

Multiple blowdown pipe experiments with the PPOOLEX facility

Energy Technology Data Exchange (ETDEWEB)

Puustinen, M.; Laine, J.; Raesaenen, A. (Lappeenranta Univ. of Technology, Nuclear Safety Research Unit (Finland))

2011-03-15

This report summarizes the results of the experiments with two steel blowdown pipes carried out with the scaled down PPOOLEX test facility designed and constructed at Lappeenranta University of Technology. Steam was blown into the dry well compartment and from there through the blowdown pipes to the condensation pool. The main purpose of the experiment series was to study chugging phenomena (rapid condensation) while steam is discharged through two parallel blowdown pipes into the condensation pool filled with sub-cooled water. Particularly, the aim was to study if the pipe material (polycarbonate) used in the earlier experiment series with two blowdown pipes has had an effect on the general chugging behaviour and measured loads. In the experiments the initial temperature of the pool water was 20 deg. C. The steam flow rate ranged from 220 g/s to 2 350 g/s and the temperature of incoming steam from 148 deg. C to 207 deg. C. The formation and collapse of steam bubbles and the movement of the steam/water interface inside the pipes was non-synchronous. There could be even a 70 ms time difference between the occurrences of steam bubble collapses at the outlets of the two pipes. There was no clear pattern in which pipe the steam bubble first starts to collapse. Several successive bubbles could collapse first in either pipe but then the order changed for a single or several cycles. High pressure loads were measured inside the blowdown pipes due to rapid condensation of the steam volumes in the pipes and resulting water hammer effects. The loads seemed to be higher in pipe 1 than in pipe 2. An explanation for this could be a possible unequal distribution of steam flow between the two pipes. The pipe material has an effect on the condensation phenomena inside the blowdown pipes. A huge difference in the measured pressure curves inside the pipes could be observed compared to the experiments with the polycarbonate pipes. With the same test conditions the amplitude of the

System and Method for Traversing Pipes

Science.gov (United States)

Graf, Jodi (Inventor); Pettinger, Ross (Inventor); Azimi, Shaun (Inventor); Magruder, Darby (Inventor); Ridley, Justin (Inventor); Lapp, Anthony (Inventor)

2017-01-01

A system and method is provided for traversing inside one or more pipes. In an embodiment, a fluid is injected into the one or more pipes thereby promoting a fluid flow. An inspection device is deployed into the one or more pipes at least partially filled with a flowing fluid. The inspection device comprises a housing wherein the housing is designed to exploit the hydrokinetic effects associated with a fluid flow in one or more pipes as well as maneuver past a variety of pipe configurations. The inspection device may contain one or more sensors capable of performing a variety of inspection tasks.

Resolution of thermal striping issue downstream of a horizontal pipe elbow in stratified pipe flow

International Nuclear Information System (INIS)

Kuzay, T.M.; Kasza, K.E.

1985-01-01

A thermally stratified pipe flow produced by a thermal transient when passing through a horizontal elbow as a result of secondary flow gives rise to large thermal fluctuations on the inner curvature wall of the downstream piping. These fluctuations were measured in a specially instrumented horizontal pipe and elbow system on a test set-up using water in the Mixing Components Technology Facility (MCTF) at Argonne National Laboratory (ANL). This study is part of a larger program which is studying the influence of thermal buoyancy on general reactor component performance. This paper discusses the influence of pipe flow generated thermal oscillations on the thermal stresses induced in the pipe walls. The instrumentation was concentrated around the exit plane of the 90 0 sweep elbow, since prior tests had indicated that the largest thermal fluctuations would occur within about one hydraulic diameter downstream of the elbow exit. The thermocouples were located along the inner curvature of the piping and measured the near surface fluid temperature. The test matrix involved thermal downramps under turbulent flow conditions

Characterization of radioactive contamination inside pipes with the Pipe Explorer{trademark} system. Final report

Energy Technology Data Exchange (ETDEWEB)

Cremer, C.D.; Kendrick, D.T.; Lowry, W.; Cramer, E.

1997-09-30

The Department of Energy (DOE) is currently in the process of decommissioning and dismantling many of its nuclear materials processing facilities that have been in use for several decades. Site managers throughout the DOE complex must employ the safest and most cost effective means to characterize, remediate and recycle or dispose of hundreds of miles of potentially contaminated piping and duct work. The DOE discovered that standard characterization methods were inadequate for its pipes, drains, and ducts because many of the systems are buried or encased. In response to the DOE`s need for a more specialized characterization technique, Science and Engineering Associates, Inc. (SEA) developed the Pipe Explorer{trademark} system through a DOE Office of Science and Technology (OST) contract administered through the Federal Energy Technology Center (FETC). The purpose of this report is to serve as a comprehensive overview of all phases of the Pipe Explorer{trademark} development project. The report is divided into 6 sections. Section 2 of the report provides an overview of the Pipe Explorer{trademark} system, including the operating principles of using an inverting membrane to tow sensors into pipes. The basic components of the characterization system are also described. Descriptions of the various deployment systems are given in Section 3 along with descriptions of the capabilities of the deployment systems. During the course of the development project 7 types of survey instruments were demonstrated with the Pipe Explorer{trademark} and are a part of the basic toolbox of instruments available for use with the system. These survey tools are described in Section 4 along with their typical performance specifications. The 4 demonstrations of the system are described chronologically in Section 5. The report concludes with a summary of the history, status, and future of the Pipe Explorer{trademark} system in Section 6.

Characterization of radioactive contamination inside pipes with the Pipe Explorer trademark system. Final report

International Nuclear Information System (INIS)

Cremer, C.D.; Kendrick, D.T.; Lowry, W.; Cramer, E.

1997-01-01

The Department of Energy (DOE) is currently in the process of decommissioning and dismantling many of its nuclear materials processing facilities that have been in use for several decades. Site managers throughout the DOE complex must employ the safest and most cost effective means to characterize, remediate and recycle or dispose of hundreds of miles of potentially contaminated piping and duct work. The DOE discovered that standard characterization methods were inadequate for its pipes, drains, and ducts because many of the systems are buried or encased. In response to the DOE's need for a more specialized characterization technique, Science and Engineering Associates, Inc. (SEA) developed the Pipe Explorer trademark system through a DOE Office of Science and Technology (OST) contract administered through the Federal Energy Technology Center (FETC). The purpose of this report is to serve as a comprehensive overview of all phases of the Pipe Explorer trademark development project. The report is divided into 6 sections. Section 2 of the report provides an overview of the Pipe Explorer trademark system, including the operating principles of using an inverting membrane to tow sensors into pipes. The basic components of the characterization system are also described. Descriptions of the various deployment systems are given in Section 3 along with descriptions of the capabilities of the deployment systems. During the course of the development project 7 types of survey instruments were demonstrated with the Pipe Explorer trademark and are a part of the basic toolbox of instruments available for use with the system. These survey tools are described in Section 4 along with their typical performance specifications. The 4 demonstrations of the system are described chronologically in Section 5. The report concludes with a summary of the history, status, and future of the Pipe Explorer trademark system in Section 6

Formation of nanostructured weldments in the Al-Si system using electrospark welding

International Nuclear Information System (INIS)

Milligan, J.; Heard, D.W.; Brochu, M.

2010-01-01

Electrospark welding (ESW) electrodes were manufactured from three binary aluminum-silicon alloys consisting of 12 and 17 wt% silicon, produced using chill and sand casting. The electrodes were used to assess the feasibility of producing aluminum-silicon weldments consisting of nano-sized silicon particles embedded in nanostructured aluminum matrix, using the ESW process. Line tests were performed to determine the optimal processing parameters resulting in a high quality deposit. X-ray diffraction (XRD) as well as optical and field emission scanning electron microscopy (FE-SEM), atomic force microscopy (AFM), and transmission electron microscopy (TEM) was performed to determine the composition and microstructure of the depositions. It was determined that a capacitance of 110 μF and a voltage of 100 V resulted in the highest quality deposition. Furthermore it was determined that the ESW process was capable of producing a microstructure consisting of an extremely fine-grained silicon phase ranging from ∼6 to 50 nm for the eutectic composition, and 10-200 nm for the hypereutectic compositions. Finally it was determined that the functional thickness limit of the aluminum-silicon deposit produced under these process parameters was 120 μm.

Superconducting pipes and levitating magnets.

Science.gov (United States)

Levin, Yan; Rizzato, Felipe B

2006-12-01

Motivated by a beautiful demonstration of the Faraday and the Lenz laws in which a small neodymium magnet falls slowly through a conducting nonferromagnetic tube, we consider the dynamics of a magnet falling coaxially through a superconducting pipe. Unlike the case of normal conducting pipes, in which the magnet quickly reaches the terminal velocity, inside a superconducting tube the magnet falls freely. On the other hand, to enter the pipe the magnet must overcome a large electromagnetic energy barrier. For sufficiently strong magnets, the barrier is so large that the magnet will not be able to penetrate it and will be levitated over the mouth of the pipe. We calculate the work that must done to force the magnet to enter a superconducting tube. The calculations show that superconducting pipes are very efficient at screening magnetic fields. For example, the magnetic field of a dipole at the center of a short pipe of radius a and length L approximately > a decays, in the axial direction, with a characteristic length xi approximately 0.26a. The efficient screening of the magnetic field might be useful for shielding highly sensitive superconducting quantum interference devices. Finally, the motion of the magnet through a superconducting pipe is compared and contrasted to the flow of ions through a trans-membrane channel.

Evaluation of clamp effects on LMFBR piping systems

International Nuclear Information System (INIS)

Jones, G.L.

1980-01-01

Loop-type liquid metal breeder reactor plants utilize thin-wall piping to mitigate through-wall thermal gradients due to rapid thermal transients. These piping loops require a support system to carry the combined weight of the pipe, coolant and insulation and to provide attachments for seismic restraints. The support system examined here utilizes an insulated pipe clamp designed to minimize the stresses induced in the piping. To determine the effect of these clamps on the pipe wall a non-linear, two-dimensional, finite element model of the clamp, insulation and pipe wall was used to determine the clamp/pipe interface load distributions which were then applied to a three-dimensional, finite element model of the pipe. The two-dimensional interaction model was also utilized to estimate the combined clamp/pipe stiffness

Localized corrosion and stress corrosion cracking behavior of austenitic stainless steel weldments containing retained ferrite. Annual progress report, June 1, 1978--March 31, 1979

International Nuclear Information System (INIS)

Savage, W.F.; Duquette, D.J.

1979-03-01

Localized corrosion and stress corrosion cracking experiments have been performed on single phase 304 stainless steel alloys and autogeneous weldments containing retained delta ferrite as a second phase. The results of the pitting experiments show that the pressure of delta ferrite decreases localized corrosion resistance with pits initiating preferentially at delta ferrite--gamma austenite interphase boundaries. This increased susceptibility is reversible with elevated temperature heat treatments which revert the metastable ferrite phase to the equilibrium austenite phase

Removing method for radon gas exhausted from nuclear fuel material

International Nuclear Information System (INIS)

Kato, Kenji.

1993-01-01

A centrifugal separator is disposed in the midway of an exhaustion pipe of a nuclear fuel handling facility, and exhausted gases are sent into a rotational cylinder of the separator. Radon gases in the midway of exhaustion are separated from the exhaustion gases by the centrifugal force of the separator and caused to stagnate at the periphery of the circumferential wall of the rotational cylinder. At the same time, the exhaustion gases having the radon gases separated therefrom are exhausted from the periphery of a rotational shaft of the rotational cylinder. Then, the radon gases stagnated in the rotational cylinder are decayed depending on the half-decay time. With such procedures, the radon gases can be removed continuously without discharging them to the outside. Further, it is preferred that an exhaustion blower or the like for putting the inside of the nuclear fuel handing facility to a negative pressure is disposed as in a conventional case. Further, a plurality of centrifugal separators may be disposed to exhaustion pipes, to remove radon gases in the exhaust gases by a multi stage way. Radon gases can be removed in a saved space with no requirement for exchange of adsorbents or temperature control. (T.M.)

Fatigue crack growth rate studies on pipes and pipe welds made of austenitic stainless steel and carbon steel

International Nuclear Information System (INIS)

Arora, Punit; Singh, P.K.; Bhasin, Vivek; Vaze, K.K.; Pukazhendhi, D.M.; Gandhi, P.; Raghava, G.

2011-01-01

The objective of the present study is to understand the fatigue crack growth behavior in austenitic stainless steel and carbon steel pipes and pipe welds by carrying out analysis/predictions and experiments. The Paris law has been used for the prediction of fatigue crack growth life. To carry out the analysis, Paris constants have been determined for pipe (base) and pipe weld materials by using Compact Tension (CT)/Three Point Bend (TPB) specimens machined from the actual pipe/pipe weld. Analyses have been carried out to predict the fatigue crack growth life of pipes/pipe welds having part through cracks on the outer surface. In the analyses, Stress Intensity Factors (K) have been evaluated through two different schemes. The first scheme considers the 'K' evaluations at two points of the crack front i.e. maximum crack depth and crack tip at the outer surface. The second scheme accounts for the area averaged root mean square stress intensity factor (K RMS ) at deepest and surface points. In order to validate the analytical procedure/results, experiments have been carried out on full scale pipe and pipe welds with part through circumferential crack. Fatigue crack growth life evaluated using both schemes have been compared with experimental results. Use of stress intensity factor (K RMS ) evaluated using second scheme gives better fatigue crack growth life prediction compared to that of first scheme. (author)

Pipe drafting and design

CERN Document Server

Parisher, Roy A

2011-01-01

Pipe Drafting and Design, Third Edition provides step-by-step instructions to walk pipe designers, drafters, and students through the creation of piping arrangement and isometric drawings. It includes instructions for the proper drawing of symbols for fittings, flanges, valves, and mechanical equipment. More than 350 illustrations and photographs provide examples and visual instructions. A unique feature is the systematic arrangement of drawings that begins with the layout of the structural foundations of a facility and continues through to the development of a 3-D model. Advanced chapters

Assessment of cracked pipes in primary piping systems of PWR nuclear reactors

International Nuclear Information System (INIS)

Jong, Rudolf Peter de

2004-01-01

Pipes related to the Primary System of Pressurized Water Reactors (PWR) are manufactured from high toughness austenitic and low alloy ferritic steels, which are resistant to the unstable growth of defects. A crack in a piping system should cause a leakage in a considerable rate allowing its identification, before its growth could cause a catastrophic rupture of the piping. This is the LBB (Leak Before Break) concept. An essential step in applying the LBB concept consists in the analysis of the stability of a postulated through wall crack in a specific piping system. The methods for the assessment of flawed components fabricated from ductile materials require the use of Elasto-Plastic Fracture Mechanics (EPFM). Considering that the use of numerical methods to apply the concepts of EPFM may be expensive and time consuming, the existence of the so called simplified methods for the assessment of flaws in piping are still considered of great relevance. In this work, some of the simplified methods, normalized procedures and criteria for the assessment of the ductile behavior of flawed components available in literature are described and evaluated. Aspects related to the selection of the material properties necessary for the application of these methods are also discussed. In a next .step, the methods are applied to determine the instability load in some piping configurations under bending and containing circumferential through wall cracks. Geometry and material variations are considered. The instability loads, obtained for these piping as the result of the application of the selected methods, are analyzed and compared among them and with some experimental results obtained from literature. The predictions done with the methods demonstrated that they provide consistent results, with good level of accuracy with regard to the determination of maximum loads. These methods are also applied to a specific Study Case. The obtained results are then analyzed in order to give

Review of nuclear piping seismic design requirements

International Nuclear Information System (INIS)

Slagis, G.C.; Moore, S.E.

1994-01-01

Modern-day nuclear plant piping systems are designed with a large number of seismic supports and snubbers that may be detrimental to plant reliability. Experimental tests have demonstrated the inherent ruggedness of ductile steel piping for seismic loading. Present methods to predict seismic loads on piping are based on linear-elastic analysis methods with low damping. These methods overpredict the seismic response of ductile steel pipe. Section III of the ASME Boiler and Pressure Vessel Code stresses limits for piping systems that are based on considerations of static loads and hence are overly conservative. Appropriate stress limits for seismic loads on piping should be incorporated into the code to allow more flexible piping designs. The existing requirements and methods for seismic design of piping systems, including inherent conservations, are explained to provide a technical foundation for modifications to those requirements. 30 refs., 5 figs., 3 tabs

B Plant process piping replacement feasibility study

International Nuclear Information System (INIS)

Howden, G.F.

1996-01-01

Reports on the feasibility of replacing existing embedded process piping with new more corrosion resistant piping between cells and between cells and a hot pipe trench of a Hanford Site style canyon facility. Provides concepts for replacement piping installation, and use of robotics to replace the use of the canyon crane as the primary means of performing/supporting facility modifications (eg, cell lining, pipe replacement, equipment reinstallation) and operational maintenenace

Flow induced vibrations of piping

International Nuclear Information System (INIS)

Gibert, R.J.; Axisa, F.

1977-01-01

In order to design the supports of piping systems, estimations of the vibrations induced by the fluid conveyed through the pipes are generally needed. For that purpose it is necessary to calculate the model parameters of liquid containing pipes. In most computer codes, fluid effects are accounted for just by adding the fluid mass to the structure. This may lead to serious errors. This paper presents a method to take into account these effects, by solving a coupled mechanical-acoustical problem: the computer code TEDEL of the C.E.A /D.E.M.T. System, based on the finite-elements method, has been extended to calculate simultaneously the pressure fluctuations in the fluid and the vibrations of the pipe. By this way the mechanical-acoustical coupled eigenmodes of any piping system can be obtained. These eigenmodes are used to determine the response of the system to various sources. Equations have been written in the hypohesis that acoustical wave lengths remain large compared to the diameter of the pipe. The method has been checked by an experiment performed on the GASCOGNE loop at D.E.M.T. The piping system under test consists of a tube with four elbows. The circuit is ended at each extremity by a large vessel which performs acoustical isolation by generating modes for the pressure. Excitation of the circuit is caused by a valve located near the downstream vessel. This provides an efficient localised broad band acoustical source. The comparison between the test results and the calculations has shown that the low frequency resonant characteristics of the pipe and the vibrational amplitude at various flow-rates can be correctly predicted

Functional capability of piping systems

International Nuclear Information System (INIS)

Terao, D.; Rodabaugh, E.C.

1992-11-01

General Design Criterion I of Appendix A to Part 50 of Title 10 of the Code of Federal Regulations requires, in part, that structures, systems, and components important to safety be designed to withstand the effects of earthquakes without a loss of capability to perform their safety function. ne function of a piping system is to convey fluids from one location to another. The functional capability of a piping system might be lost if, for example, the cross-sectional flow area of the pipe were deformed to such an extent that the required flow through the pipe would be restricted. The objective of this report is to examine the present rules in the American Society of Mechanical Engineers Boiler and Pressure Vessel Code, Section III, and potential changes to these rules, to determine if they are adequate for ensuring the functional capability of safety-related piping systems in nuclear power plants

Promethus Hot Leg Piping Concept

International Nuclear Information System (INIS)

AM Girbik; PA Dilorenzo

2006-01-01

The Naval Reactors Prime Contractor Team (NRPCT) recommended the development of a gas cooled reactor directly coupled to a Brayton energy conversion system as the Space Nuclear Power Plant (SNPP) for NASA's Project Prometheus. The section of piping between the reactor outlet and turbine inlet, designated as the hot leg piping, required unique design features to allow the use of a nickel superalloy rather than a refractory metal as the pressure boundary. The NRPCT evaluated a variety of hot leg piping concepts for performance relative to SNPP system parameters, manufacturability, material considerations, and comparison to past high temperature gas reactor (HTGR) practice. Manufacturability challenges and the impact of pressure drop and turbine entrance temperature reduction on cycle efficiency were discriminators between the piping concepts. This paper summarizes the NRPCT hot leg piping evaluation, presents the concept recommended, and summarizes developmental issues for the recommended concept

Soil-pipe interaction modeling for pipe behavior prediction with super learning based methods

Science.gov (United States)

Shi, Fang; Peng, Xiang; Liu, Huan; Hu, Yafei; Liu, Zheng; Li, Eric

2018-03-01

Underground pipelines are subject to severe distress from the surrounding expansive soil. To investigate the structural response of water mains to varying soil movements, field data, including pipe wall strains in situ soil water content, soil pressure and temperature, was collected. The research on monitoring data analysis has been reported, but the relationship between soil properties and pipe deformation has not been well-interpreted. To characterize the relationship between soil property and pipe deformation, this paper presents a super learning based approach combining feature selection algorithms to predict the water mains structural behavior in different soil environments. Furthermore, automatic variable selection method, e.i. recursive feature elimination algorithm, were used to identify the critical predictors contributing to the pipe deformations. To investigate the adaptability of super learning to different predictive models, this research employed super learning based methods to three different datasets. The predictive performance was evaluated by R-squared, root-mean-square error and mean absolute error. Based on the prediction performance evaluation, the superiority of super learning was validated and demonstrated by predicting three types of pipe deformations accurately. In addition, a comprehensive understand of the water mains working environments becomes possible.

Pipe line construction for reactor containment buildings

International Nuclear Information System (INIS)

Aoki, Masataka; Yoshinaga, Toshiaki

1978-01-01

Purpose: To prevent the missile phenomenon caused by broken fragments due to pipe whip phenomenon in a portion of pipe lines connected to a reactor containment from prevailing to other portions. Constitution: Various pipe lines connected to the pressure vessel are disposed at the outside of the containments and they are surrounded with a plurality of protection partition walls respectively independent from each other. This can eliminate the effect of missile phenomena upon pipe rupture from prevailing to the pipe lines and instruments. Furthermore this can afford sufficient spaces for the pipe lines, as well as for earthquake-proof supports. (Horiuchi, T.)

Technical basis for the extension of ASME Code Case N-494 for assessment of austenitic piping

International Nuclear Information System (INIS)

Bloom, J.M.

1995-01-01

In 1990, the ASME Boiler and Pressure Vessel Code for Nuclear Components approved Code Case N-494 as an alternative procedure for evaluating laws in Light Water Reactor alterative procedure for evaluating flaws in Light Water Reactor (LWR) ferritic piping. The approach is an alternative to Appendix H of the ASME Code and alloys the user to remove some unnecessary conservatism in the existing procedure by allowing the use of pipe specific material properties. The Code Case is an implementation of the methodology of the Deformation Plasticity Failure Assessment diagram (DPFAD). The key ingredient in the application of DPFAD is that the material stress-strain curve must be in the format of a simple power law hardening stress-strain curve such as the Ramberg-Osgood (R-O) model. Ferritic materials can be accurately fit by the R-O model and, therefore, it was natural to use the DPFAD methodology for the assessment of LWR ferritic piping. An extension of Code Case N-494 to austenitic piping required a modification of the existing DPFAD methodology. The Code Case N-494 approach was revised using the PWFAD procedure in the same manner as in the development of the original N-494 approach for ferritic materials. A lower bound stress-strain curve was used to generate a PWFAD curve for the geometry of a part-through wall circumferential flaw in a cylinder under tension. Earlier work demonstrated that a cylinder under axial tension with a 50% flaw depth, 90 degrees in circumference, and radius to thickness of 10, produced a lower bound FAD curve. Validation of the new proposed Code Case procedure for austenitic piping was performed using actual pipe test data. Using the lower bound PWFAD curve, pipe test results were conservatively predicted. The resultant development of ht PWFAD curve for austenitic piping led to a revision of Code Case N-494 to include a procedure for assessment of flaws in austenitic piping

Visualization of the boiling phenomena and counter-current flow limit of annular heat pipe

Energy Technology Data Exchange (ETDEWEB)

Kim, In Guk; Kim, Kyung Mo; Jeong, Yeong Shin; Bang, In Cheol [UNIST, Ulsan (Korea, Republic of)

2015-10-15

The thermal resistance of conventional heat pipes increases over the capillary limit because of the insufficient supplement of the working fluid. Due to the shortage of the liquid supplement, thermosyphon is widely used for vertically oriented heat transport and high heat load conditions. Thermosyphons are two-phase heat transfer devices that have the highly efficient heat transport from evaporation to condensation section that makes an upward driving force for vapor. In the condenser section, the vapor condenses and releases the latent heat. Due to the gravitation force acting on the liquid in the tube, working fluid back to the evaporator section, normally this process operate at the vertical and inclination position. The use of two-phase closed thermosyphon (TPCT) for the cooling devices has the limitation due to the phase change of the working fluid assisted by gravity force. Due to the complex phenomenon of two-phase flow, it is required to understand what happened in TPCT. The visualization of the thermosyphon and heat pipe is investigated for the decrease of thermal resistance and enhancement of operation limit. Weibel et al. investigated capillary-fed boiling of water with porous sintered powder wick structure using high speed camera. At the high heat flux condition, dry-out phenomenon and a thin liquid film are observed at the porous wick structure. Wong and Kao investigated the evaporation and boiling process of mesh wicked heat pipe using optical camera. At the high heat flux condition, the water filing became thin and partial dry-out was observed in the evaporator section. Our group suggested the concept of a hybrid heat pipe with control rod as Passive IN-core Cooling System (PINCs) for decay heat removal for advanced nuclear power plant. The hybrid heat pipe is the combination of the heat pipe and control rod. It is necessary for PINCs to contain a neutron absorber (B{sub 4}C) to have the ability of reactivity control. It has annular vapor space and

Visualization of the boiling phenomena and counter-current flow limit of annular heat pipe

International Nuclear Information System (INIS)

Kim, In Guk; Kim, Kyung Mo; Jeong, Yeong Shin; Bang, In Cheol

2015-01-01

The thermal resistance of conventional heat pipes increases over the capillary limit because of the insufficient supplement of the working fluid. Due to the shortage of the liquid supplement, thermosyphon is widely used for vertically oriented heat transport and high heat load conditions. Thermosyphons are two-phase heat transfer devices that have the highly efficient heat transport from evaporation to condensation section that makes an upward driving force for vapor. In the condenser section, the vapor condenses and releases the latent heat. Due to the gravitation force acting on the liquid in the tube, working fluid back to the evaporator section, normally this process operate at the vertical and inclination position. The use of two-phase closed thermosyphon (TPCT) for the cooling devices has the limitation due to the phase change of the working fluid assisted by gravity force. Due to the complex phenomenon of two-phase flow, it is required to understand what happened in TPCT. The visualization of the thermosyphon and heat pipe is investigated for the decrease of thermal resistance and enhancement of operation limit. Weibel et al. investigated capillary-fed boiling of water with porous sintered powder wick structure using high speed camera. At the high heat flux condition, dry-out phenomenon and a thin liquid film are observed at the porous wick structure. Wong and Kao investigated the evaporation and boiling process of mesh wicked heat pipe using optical camera. At the high heat flux condition, the water filing became thin and partial dry-out was observed in the evaporator section. Our group suggested the concept of a hybrid heat pipe with control rod as Passive IN-core Cooling System (PINCs) for decay heat removal for advanced nuclear power plant. The hybrid heat pipe is the combination of the heat pipe and control rod. It is necessary for PINCs to contain a neutron absorber (B 4 C) to have the ability of reactivity control. It has annular vapor space and it

Comparative study of a novel liquid–vapour separator incorporated gravitational loop heat pipe against the conventional gravitational straight and loop heat pipes – Part I: Conceptual development and theoretical analyses

International Nuclear Information System (INIS)

Zhang, Xingxing; Shen, Jingchun; He, Wei; Xu, Peng; Zhao, Xudong; Tan, Junyi

2015-01-01

Highlights: • We proposed a liquid–vapour separator incorporated gravity-assisted loop heat pipe. • Comparative study of the thermal performance of three heat pipes were conducted. • A dedicated steady-state thermal model of three heat pipes were developed. • Optimum operational settings of the new loop heat pipe were recommended. • The new loop heat pipe could achieve a significantly enhanced heat transfer effect. - Abstract: Aim of the paper is to investigate the thermal performance of a novel liquid–vapour separator incorporated gravity-assisted loop heat pipe (GALHP) (T1), against a conventional GALHP (T2) and a gravitational straight heat pipe (T3), from the conceptual and theoretical aspects. This involved a dedicated conceptual formation, thermo-fluid analyses, and computer modelling and results discussion. The innovative feature of the new GALHP lies in the integration of a dedicated liquid–vapour separator on top of its evaporator section, which removes the potential entrainment between the heat pipe liquid and vapour flows and meanwhile, resolves the inherent ‘dry-out’ problem exhibited in the conventional GALHP. Based on this recognised novelty, a dedicated steady-state thermal model covering the mass continuity, energy conservation and Darcy equations was established. The model was operated at different sets of conditions, thus generating the temperature/pressure contours of the vapour and liquid flows at the evaporator section, the overall thermal resistance, the effective thermal conductivity, and the flow resistances across entire loop. Comparison among these results led to determination of the optimum operational settings of the new GALHP and assessment of the heat-transfer enhancement rate of the new GALHP against the conventional heat pipes. It was suggested that the overall thermal resistance of the three heat pipes (T1, T2, and T3) were 0.10 °C/W, 0.49 °C/W and 0.22 °C/W, while their effective thermal conductivities were

49 CFR 192.277 - Ductile iron pipe.

Science.gov (United States)

2010-10-01

... 49 Transportation 3 2010-10-01 2010-10-01 false Ductile iron pipe. 192.277 Section 192.277 Transportation Other Regulations Relating to Transportation (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY... Ductile iron pipe. (a) Ductile iron pipe may not be joined by threaded joints. (b) Ductile iron pipe may...

Radiation transmission pipe thickness measurement system

International Nuclear Information System (INIS)

Higashi, Yasuhiko

2010-01-01

Fuji Electric Systems can be measured from the outer insulation of the transmission Characteristics and radiation detection equipment had been developed that can measure pipe wall thinning in plant and running, the recruitment of another three-beam calculation method by pipe thickness measurement system was developed to measure the thickness of the pipe side. This equipment has been possible to measure the thickness of the circumferential profile of the pipe attachment by adopting automatic rotation. (author)

Inspection indications, stress corrosion cracks and repair of process piping in nuclear materials production reactors

International Nuclear Information System (INIS)

Louthan, M.R. Jr.; West, S.L.; Nelson, D.Z.

1991-01-01

Ultrasonic inspection of Schedule 40 Type 304 stainless steel piping in the process water system of the Savannah River Site reactors has provided indications of discontinuities in less than 10% of the weld heat affected zones. Pipe sections containing significant indications are replaced with Type 304L components. Post removal metallurgical evaluation showed that the indications resulted from stress corrosion cracking in weld heat-affected zones and that the overall weld quality was excellent. The evaluation also revealed weld fusion zone discontinuities such as incomplete penetration, incomplete fusion, inclusions, underfill at weld roots and hot cracks. Service induced extension of these discontinuities was generally not significant although stress corrosion cracking in one weld fusion zone was noted. One set of UT indications was caused by metallurgical discontinuities at the fusion boundary of an extra weld. This extra weld, not apparent on the outer pipe surface, was slightly overlapping and approximately parallel to the weld being inspected. This extra weld was made during a pipe repair, probably associated with initial construction processes. The two nearly parallel welds made accurate assessment of the UT signal difficult. The implications of these observations to the inspection and repair of process water systems of nuclear reactors is discussed

Chemical laser exhaust pipe design research

Science.gov (United States)

Sun, Yunqiang; Huang, Zhilong; Chen, Zhiqiang; Ren, Zebin; Guo, Longde

2016-10-01

In order to weaken the chemical laser exhaust gas influence of the optical transmission, a vent pipe is advised to emissions gas to the outside of the optical transmission area. Based on a variety of exhaust pipe design, a flow field characteristic of the pipe is carried out by numerical simulation and analysis in detail. The research results show that for uniform deflating exhaust pipe, although the pipeline structure is cyclical and convenient for engineering implementation, but there is a phenomenon of air reflows at the pipeline entrance slit which can be deduced from the numerical simulation results. So, this type of pipeline structure does not guarantee seal. For the design scheme of putting the pipeline contract part at the end of the exhaust pipe, or using the method of local area or tail contraction, numerical simulation results show that backflow phenomenon still exists at the pipeline entrance slit. Preliminary analysis indicates that the contraction of pipe would result in higher static pressure near the wall for the low speed flow field, so as to produce counter pressure gradient at the entrance slit. In order to eliminate backflow phenomenon at the pipe entrance slit, concerned with the pipeline type of radial size increase gradually along the flow, flow field property in the pipe is analyzed in detail by numerical simulation methods. Numerical simulation results indicate that there is not reflow phenomenon at entrance slit of the dilated duct. However the cold air inhaled in the slit which makes the temperature of the channel wall is lower than the center temperature. Therefore, this kind of pipeline structure can not only prevent the leak of the gas, but also reduce the wall temperature. In addition, compared with the straight pipe connection way, dilated pipe structure also has periodic structure, which can facilitate system integration installation.

Asymptotic scalings of developing curved pipe flow

Science.gov (United States)

Ault, Jesse; Chen, Kevin; Stone, Howard

2015-11-01

Asymptotic velocity and pressure scalings are identified for the developing curved pipe flow problem in the limit of small pipe curvature and high Reynolds numbers. The continuity and Navier-Stokes equations in toroidal coordinates are linearized about Dean's analytical curved pipe flow solution (Dean 1927). Applying appropriate scaling arguments to the perturbation pressure and velocity components and taking the limits of small curvature and large Reynolds number yields a set of governing equations and boundary conditions for the perturbations, independent of any Reynolds number and pipe curvature dependence. Direct numerical simulations are used to confirm these scaling arguments. Fully developed straight pipe flow is simulated entering a curved pipe section for a range of Reynolds numbers and pipe-to-curvature radius ratios. The maximum values of the axial and secondary velocity perturbation components along with the maximum value of the pressure perturbation are plotted along the curved pipe section. The results collapse when the scaling arguments are applied. The numerically solved decay of the velocity perturbation is also used to determine the entrance/development lengths for the curved pipe flows, which are shown to scale linearly with the Reynolds number.

Assessment of NDE Methods on Inspection of HDPE Butt Fusion Piping Joints for Lack of Fusion with Validation from Mechanical Testing

International Nuclear Information System (INIS)

Anderson, Michael T.; Cinson, Anthony D.; Crawford, Susan L.; Doctor, Steven R.; Moran, Traci L.; Watts, Michael W.

2010-01-01

Studies at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington, are being conducted to evaluate nondestructive examinations (NDE) coupled with mechanical testing of butt fusion joints in high-density polyethylene (HDPE) pipe for assessing lack of fusion. The work provides information to the U.S. Nuclear Regulatory Commission (NRC) on the effectiveness of volumetric inspection techniques of HDPE butt fusion joints in Section III, Division 1, Class 3, buried piping systems in nuclear power plants. This paper describes results from preliminary assessments using ultrasonic and microwave nondestructive techniques and mechanical testing with the high-speed tensile impact test and the side-bend test for determining joint integrity. A series of butt joints were fabricated in 3408, 12-in. IPS DR-11 HDPE material by varying the fusion parameters to create good joints and joints containing a range of lack-of-fusion conditions. Six of these butt joints were volumetrically examined with time-of-flight diffraction (TOFD), phased-array (PA) ultrasound, and the Evisive microwave system. The outer-diameter weld beads were removed for the microwave inspection. In two of the four pipes, both the outer and inner weld beads were removed and the pipe joints re-evaluated. The pipes were sectioned and the joints destructively evaluated with the side-bend test by cutting portions of the fusion joint into slices that were planed and bent. The last step in this limited study will be to correlate the fusion parameters, nondestructive, and destructive evaluation results to validate the effectiveness of what each NDE technology detects and what each does not detect. The results of the correlation will be used in identifying any future work that is needed.

A Shear Horizontal Waveguide Technique for Monitoring of High Temperature Pipe Thinning

International Nuclear Information System (INIS)

Cheong, Yongmoo; Kim, Hongpyo; Lee, Duckhyun

2014-01-01

An ultrasonic thickness measurement method is a well-known and most commonly used non-destructive testing technique for wall thickness monitoring of a piping or plate. However, current commonly available ultrasonic transducers cannot withstand high temperatures of, above 200 .deg. C. Currently, the variation of wall thickness of the pipes is determined by a portable ultrasonic gauge during plant shutdowns. This manual ultrasonic method reveals several disadvantages: inspections have to be performed during shutdowns with the possible consequences of prolonging down time and increasing production losses, insulation has to be removed and replaced for each manual measurement, and scaffolding has to be installed to inaccessible areas, resulting in considerable cost for intervention. In addition, differences of the measurement conditions such as examiner, temperature, and couplant could result in measurement errors. It has been suggested that a structural health monitoring approach with permanently installed ultrasonic thickness gauges could have substantial benefits over current practices. In order to solve those fundamental problems occurring during the propagation of ultrasound at high temperature, a shear horizontal waveguide technique for wall thickness monitoring at high temperatures is developed. A dry clamping device without a couplant for the acoustic contact between waveguide and pipe surface was designed and fabricated. The shear horizontal waveguides and clamping device result in an excellent S/N ratio and high accuracy of measurement with long exposure in an elevated temperature condition. A computer program for on-line monitoring of the pipe thickness at high temperature for a long period of time was developed. The system can be applied to monitor the FAC in carbon steel piping in a nuclear power plant after a verification test for a long period of time

Solar heat-pipe wick modeling

Energy Technology Data Exchange (ETDEWEB)

Andraka, C.E.

1999-07-01

Stirling-cycle engines have been identified as a promising technology for the conversion of concentrated solar energy into usable electrical power. In previous experimental work, the author has demonstrated that a heat pipe receiver can significantly improve system performance over a directly-illuminated heater head. The design and operating conditions of a heat pipe receiver differ significantly from typical laboratory heat pipes. New wick structures have been developed to exploit the characteristics of the solar generation system. Typically, these wick structures allow vapor generation within the wick. Conventional heat pipe models do not handle this enhancement, yet it can more than double the performance of the wick. In this study, the author developed a steady-state model of a boiling-enhanced wick for a solar heat pipe receiver. The model is used for design-point calculations and is written in FORTRAN90. Some limited comparisons have been made with actual test data.

Development of new damping devices for piping

International Nuclear Information System (INIS)

Kobayashi, Hiroe

1991-01-01

An increase of the damping ratio is known to be very effective for the seismic design of a piping system. Increasing the damping ratio and reducing the seismic response of the piping system, the following three types of damping devices for piping systems are introduced: (1) visco-elastic damper, (2) elasto-plastic damper and (3) compact dynamic damper. The dynamic characteristics of these damping devices were investigated by the component test and the applicability of them to the piping system was confirmed by the vibration test using a three dimensional piping model. These damping devices are more effective than mechanical snubbers to reduce the vibration of the piping system. (author)

46 CFR 153.280 - Piping system design.

Science.gov (United States)

2010-10-01

... 46 Shipping 5 2010-10-01 2010-10-01 false Piping system design. 153.280 Section 153.280 Shipping... BULK LIQUID, LIQUEFIED GAS, OR COMPRESSED GAS HAZARDOUS MATERIALS Design and Equipment Piping Systems and Cargo Handling Equipment § 153.280 Piping system design. (a) Each cargo piping system must meet...

Determination of Secondary Encasement Pipe Design Pressure

Energy Technology Data Exchange (ETDEWEB)

TEDESCHI, A.R.

2000-10-26

This document published results of iterative calculations for maximum tank farm transfer secondary pipe (encasement) pressure upon failure of the primary pipe. The maximum pressure was calculated from a primary pipe guillotine break. Results show encasement pipeline design or testing pressures can be significantly lower than primary pipe pressure criteria.

Eddy Current Testing with Giant Magnetoresistance (GMR) Sensors and a Pipe-Encircling Excitation for Evaluation of Corrosion under Insulation.

Science.gov (United States)

Bailey, Joseph; Long, Nicholas; Hunze, Arvid

2017-09-28

This work investigates an eddy current-based non-destructive testing (NDT) method to characterize corrosion of pipes under thermal insulation, one of the leading failure mechanisms for insulated pipe infrastructure. Artificial defects were machined into the pipe surface to simulate the effect of corrosion wall loss. We show that by using a giant magnetoresistance (GMR) sensor array and a high current (300 A), single sinusoidal low frequency (5-200 Hz) pipe-encircling excitation scheme it is possible to quantify wall loss defects without removing the insulation or weather shield. An analysis of the magnetic field distribution and induced currents was undertaken using the finite element method (FEM) and analytical calculations. Simple algorithms to remove spurious measured field variations not associated with defects were developed and applied. The influence of an aluminium weather shield with discontinuities and dents was ascertained and found to be small for excitation frequency values below 40 Hz. The signal dependence on the defect dimensions was analysed in detail. The excitation frequency at which the maximum field amplitude change occurred increased linearly with the depth of the defect by about 3 Hz/mm defect depth. The change in magnetic field amplitude due to defects for sensors aligned in the azimuthal and radial directions were measured and found to be linearly dependent on the defect volume between 4400-30,800 mm³ with 1.2 × 10 -3 -1.6 × 10 -3 µT/mm³. The results show that our approach is well suited for measuring wall loss defects similar to the defects from corrosion under insulation.

Check valve slam waterhammer in piping systems equipped with multiple parallel pumps

International Nuclear Information System (INIS)

Sponsel, J.; Bird, E.; Zarechnak, A.

1993-01-01

The low pressure safety injection system at the calvert cliff's plant is designed to provide cooling water to the reactor in the event of a postulated accident and for reactor cool-down and decay heat removal during normal maintenance and refueling. This system experienced repeated damage to the axial piping supports on the pump section and the discharge headers due to the check valve phenomenon. To determine the cause, testing was performed in both the LPSI and CCW systems

Characteristics of SCC crack propagation in 22Cr-5. 5Ni-3Mo duplex stainless steel weldment

Energy Technology Data Exchange (ETDEWEB)

Kim, Choong Un; Kang, Choon Sik

1988-02-01

The characteristics of SCC crack propagation in duplex stainless steel weldment made by SMAW, GTAW and GMAW processes were investigated in 42% MgCl/sub 2/ 142 deg C boiling solution. From these experiments, it could be concluded that the structure anisotropy of ..gamma.. phase as well as the phase ratio played an important role in SCC resistance. GTA and GMA weld metal showed higher SCC resistance than base metal because of randomly distributed ..gamma.. phase. The crack in weld metal had same opportunity of receiving keying effect as that in base metal, but it had less possibility of intersecting ..gamma.. phase. The SCC resistance of the SMA weld metal and the HAZ was lower than that of the base metal because their phase ratio deviated from the proper phase ratio.

Flow induced vibrations of piping system (Vibration sources - Mechanical response of the pipes)

International Nuclear Information System (INIS)

Gibert, R.J.; Axisa, F.; Villard, B.

1978-01-01

In order to design the supports of piping system, an estimation of the vibration induced by the fluid conveyed through the pipes are generally needed. For that purpose it is necessary. To evaluate the power spectra of all the main sources generated by the flow. These sources are located at the singular points of the circuit (enlargements, bends, valves, etc. ...). To calculate the modal parameters of fluid containing pipes. This paper presents: a methodical study of the most current singularities. Inter-correlation spectra of local pressure fluctuation downstream from the singularity and correlation spectra of associated acoustical sources have been measured. A theory of noise generation by unsteady flow in internal acoustics has been developed. All these results are very useful for evaluating the source characteristics in most practical pipes. A comparison between the calculation and the results of an experimental test has shown a good agreement

Modelling of fiberglass pipe destruction process

Directory of Open Access Journals (Sweden)

А. К. Николаев

2017-03-01

Full Text Available The article deals with important current issue of oil and gas industry of using tubes made of high-strength composite corrosion resistant materials. In order to improve operational safety of industrial pipes it is feasible to use composite fiberglass tubes. More than half of the accidents at oil and gas sites happen at oil gathering systems due to high corrosiveness of pumped fluid. To reduce number of accidents and improve environmental protection we need to solve the issue of industrial pipes durability. This problem could be solved by using composite materials from fiberglass, which have required physical and mechanical properties for oil pipes. The durability and strength can be monitored by a fiberglass winding method, number of layers in composite material and high corrosion-resistance properties of fiberglass. Usage of high-strength composite materials in oil production is economically feasible; fiberglass pipes production is cheaper than steel pipes. Fiberglass has small volume weight, which simplifies pipe transportation and installation. In order to identify the efficiency of using high-strength composite materials at oil production sites we conducted a research of their physical-mechanical properties and modelled fiber pipe destruction process.

Resolution of thermal striping issue downstream of a horizontal pipe elbow in stratified pipe flow. [LMFBR

Energy Technology Data Exchange (ETDEWEB)

Kuzay, T.M.; Kasza, K.E.

1985-01-01

A thermally stratified pipe flow produced by a thermal transient when passing through a horizontal elbow as a result of secondary flow gives rise to large thermal fluctuations on the inner curvature wall of the downstream piping. These fluctuations were measured in a specially instrumented horizontal pipe and elbow system on a test set-up using water in the Mixing Components Technology Facility (MCTF) at Argonne National Laboratory (ANL). This study is part of a larger program which is studying the influence of thermal buoyancy on general reactor component performance. This paper discusses the influence of pipe flow generated thermal oscillations on the thermal stresses induced in the pipe walls. The instrumentation was concentrated around the exit plane of the 90/sup 0/ sweep elbow, since prior tests had indicated that the largest thermal fluctuations would occur within about one hydraulic diameter downstream of the elbow exit. The thermocouples were located along the inner curvature of the piping and measured the near surface fluid temperature. The test matrix involved thermal downramps under turbulent flow conditions.

Large eddy simulation on thermal fluid mixing in a T-junction piping system

Energy Technology Data Exchange (ETDEWEB)

Selvam, P. Karthick; Kulenovic, R.; Laurien, E. [Stuttgart Univ. (Germany). Inst fuer Kernenergie und Energiesysteme (IKE)

2014-11-15

High cycle thermal fatigue damage caused in piping systems is an important problem encountered in the context of nuclear safety and lifetime management of a Nuclear Power Plant (NPP). The T-junction piping system present in the Residual Heat Removal System (RHRS) is more vulnerable to thermal fatigue cracking. In this numerical study, thermal mixing of fluids at temperature difference (?T) of 117 K between the mixing fluids is analyzed. Large Eddy Simulation (LES) is performed with conjugate heat transfer between the fluid and structure. LES is performed based on the Fluid-Structure Interaction (FSI) test facility at University of Stuttgart. The results show an intense turbulent mixing of fluids downstream of T-junction. Amplitude of temperature fluctuations near the wall region and its corresponding frequency distribution is analyzed. LES is performed using commercial CFD software ANSYS CFX 14.0.

78 FR 62614 - Guttman Energy, Inc., PBF Holding Company LLC v. Buckeye Pipe Line Company, L.P., Laurel Pipe...

Science.gov (United States)

2013-10-22

... DEPARTMENT OF ENERGY Federal Energy Regulatory Commission [Docket No. OR14-4-000] Guttman Energy, Inc., PBF Holding Company LLC v. Buckeye Pipe Line Company, L.P., Laurel Pipe Line Company, L.P... complaint against Buckeye Pipe Line Company L.P. and Laurel Pipe Line Company L.P. (Respondents) challenging...

46 CFR 119.430 - Engine exhaust pipe installation.

Science.gov (United States)

2010-10-01

... 46 Shipping 4 2010-10-01 2010-10-01 false Engine exhaust pipe installation. 119.430 Section 119... INSTALLATION Specific Machinery Requirements § 119.430 Engine exhaust pipe installation. (a) The design of all... an exhaust pipe. (b) Exhaust gas must not leak from the piping or any connections. The piping must be...

Experimental Investigation on Corrosion of Cast Iron Pipes

Directory of Open Access Journals (Sweden)

H. Mohebbi

2011-01-01

Full Text Available It is well known that corrosion is the predominant mechanism for the deterioration of cast iron pipes, leading to the reduction of pipe capacity and ultimate collapse of the pipes. In order to assess the remaining service life of corroded cast iron pipes, it is imperative to understand the mechanisms of corrosion over a long term and to develop models for pipe deterioration. Although many studies have been carried out to determine the corrosion behavior of cast iron, little research has been undertaken to understand how cast iron pipes behave over a longer time scale than hours, days, or weeks. The present paper intends to fill the gap regarding the long-term corrosion behaviour of cast iron pipes in the absence of historical data. In this paper, a comprehensive experimental program is presented in which the corrosion behaviour of three exservice pipes was thoroughly examined in three simulated service environments. It has been found in the paper that localised corrosion is the primary form of corrosion of cast iron water pipes. It has also been found that the microstructure of cast irons is a key factor that affects the corrosion behaviour of cast iron pipes. The paper concludes that long-term tests on corrosion behaviour of cast iron pipes can help develop models for corrosion-induced deterioration of the pipes for use in predicting the remaining service life of the pipes.

Neutron Streaming in D{sub 2}O Pipes

Energy Technology Data Exchange (ETDEWEB)

Braun, J; Randen, K

1962-07-01

An investigation has been carried out concerning the attenuation of neutrons inside D{sub 2}O-filled pipes penetrating a concrete shield. As the purpose has been to simulate the conditions around a heavy water power reactor, pipes surrounded by an annular air gap have also been considered. Thermal, epithermal and fast neutron fluxes have been measured in three separate pipes (15, 22 and 28 cm in diameter and 100 cm long) with annulii ranging from 0 to 9.7 cm in width. The thermal flux distribution has been predicted theoretically by assuming it to be composed of three components originating from a fast exponential volume source and two surface sources at the origin; a 1/E-distributed source and a thermal source, of which the latter proved to be negligible. The fast flux distribution has been approximated by a single exponential expression for the configuration with no annulus and with the sum of two exponentials when an annulus is present. The agreement between measured and calculated values for the thermal flux is better than a factor 1.5 after about 10 cm. For deep penetration (>40 cm) the agreement is within 20 % and only the fast volume source contributes appreciably to the thermal flux. This holds for all cases both with and without annulus. The agreement in the case of the fast flux is within a factor 1.3 (>40 cm) for no annulus geometry and about 2-3 with annulus. Curves are presented for obtaining necessary parameters ('removal' cross section and extrapolated radius) for other geometries than those covered in this report.

Small-bore-piping seismic-test findings

International Nuclear Information System (INIS)

Severud, L.K.; Barta, D.A.; Anderson, M.J.

1981-12-01

Description is given of a test series in which a 1-inch diameter stainless steel pipe system was subjected to dynamic testing. The test system consisted of approximately 40-feet of schedule 40 pipe, with several bends and risers, supported from a rigid test frame. FFTF prototypic pipe clamps, dead weight supports, mechanical snubbers, and insulation were utilized. Several variations of the pipe support configuration were tested. Measured test results are compared with analytical predictions for each configuration. Plans for future testing are discussed

Pipe supports and anchors - LMFBR applications

International Nuclear Information System (INIS)

Anderson, M.J.

1983-06-01

Pipe design and support design can not be treated as separate disciplines. A coordinated design approach is required if LMFBR pipe system adequacy is to be achieved at a reasonable cost. It is particularly important that system designers understand and consider those factors which influence support train flexibility and thus the pipe system dynamic stress levels. The system approach must not stop with the design phase but should continue thru the erection and acceptance test procedures. The factors that should be considered in the design of LMFBR pipe supports and anchors are described. The various pipe support train elements are described together with guidance on analysis, design and application aspects. Post erection acceptance and verification test procedures are then discussed

Structural integrity assessment of piping components

International Nuclear Information System (INIS)

Kushwaha, H.S.; Chattopadhyay, J.

2008-01-01

Integrity assessment of piping components is very essential for safe and reliable operation of power plants. Over the last several decades, considerable work has been done throughout the world to develop a methodology for integrity assessment of pipes and elbows, appropriate for the material involved. However, there is scope of further development/improvement of issues, particularly for pipe bends, that are important for accurate integrity assessment of piping. Considering this aspect, a comprehensive Component Integrity Test Program was initiated in 1998 at Bhabha Atomic Research Centre (BARC), India. In this program, both theoretical and experimental investigations were undertaken to address various issues related to the integrity assessment of pipes and elbows. Under the experimental investigations, fracture mechanics tests have been conducted on pipes and elbows of 200-400 mm nominal bore (NB) diameter with various crack configurations and sizes under different loading conditions. Tests on small tensile and three point bend specimens, machined from the tested pipes, have also been done to evaluate the actual stress-strain and fracture resistance properties of pipe/elbow material. The load-deflection curve and crack initiation loads predicted by non-linear finite element analysis matched well with the experimental results. The theoretical collapse moments of throughwall circumferentially cracked elbows, predicted by the recently developed equations, are found to be closer to the test data compared to the other existing equations. The role of stress triaxialities ahead of crack tip is also shown in the transferability of J-Resistance curve from specimen to component. The cyclic loading and system compliance effect on the load carrying capacity of piping components are investigated and new recommendations are made. (author)

Analysis of pipe stress using CAESAR II code

International Nuclear Information System (INIS)

Sitandung, Y.B.; Bandriyana, B.

2002-01-01

Analysis of this piping stress with the purpose of knowing stress distribution piping system in order to determine pipe supports configuration. As an example of analysis, Gas Exchanger to Warm Separator Line was chosen with, input data was firstly prepared in a document, i.e. piping analysis specification that its content named as pipe characteristics, material properties, operation conditions, guide equipment's and so on. Analysis result such as stress, load, displacement and the use support type were verified based on requirements in the code, standard, and regularities were suitable with piping system condition analyzed. As the proof that piping system is in safety condition, it can be indicated from analysis results (actual loads) which still under allowable load. From the analysis steps that have been done CAESAR II code fulfill requirements to be used as a tool of piping stress analysis as well as nuclear and non nuclear installation piping system

Investigation on field method using strain measurement on pipe surface to measure pressure pulsation in piping systems

International Nuclear Information System (INIS)

Maekawa, Akira; Tsuji, Takashi; Takahashi, Tsuneo; Kato, Minoru

2013-01-01

Accurate evaluation of the occurrence location and amplitude of pressure pulsations in piping systems can lead to efficient plant maintenance by preventing fatigue failure of piping and components because the pulsations can be one of the main causes of vibration fatigue and acoustic noise in piping. A non-destructive field method to measure pressure pulsations easily and directly was proposed to replace conventional methods such as prediction using numerical simulations and estimation using locally installed pressure gauges. The proposed method was validated experimentally by measuring pulsating flow in a mock-up piping system. As a result, it was demonstrated that the method to combine strain measurement on the outer surface of pipe with the formula for thick-walled cylinders could measure amplitudes and behavior of the pressure pulsations with a practical accuracy. Factors affecting the measurement accuracy of the proposed method were also discussed. Furthermore, the applicability of the formula for thin-walled cylinders was examined for variously shaped pipes. (author)

Innovative technology summary report: Pipe Explorertrademark system

International Nuclear Information System (INIS)

1996-01-01

The Pipe Explorertrademark system, developed by Science and Engineering Associates, Inc. (SEA), under contract with the US Department of Energy (DOE) Morgantown Energy Technology Center, has been used to transport various characterizing sensors into piping systems that have been radiologically contaminated. DOE's nuclear facility decommissioning program must characterize radiological contamination inside piping systems before the pipe can be recycled, remediated, or disposed. Historically, this has been attempted using hand-held survey instrumentation, surveying only the accessible exterior portions of pipe systems. Various measuring difficulties, and in some cases, the inability to measure threshold surface contamination values and worker exposure, and physical access constraints have limited the effectiveness of traditional survey approaches. The Pipe Explorertrademark system provides a viable alternative. The heart of the system is an air-tight membrane, which is initially spooled inside a canister. The end of the membrane protrudes out of the canister and attaches to the pipe being inspected. The other end of the tubular membrane is attached to the tether and characterization tools. When the canister is pressurized, the membrane inverts and deploys inside the pipe. The characterization detector and its cabling is attached to the tethered end of the membrane. As the membrane is deployed into the pipe, the detector and its cabling is towed into the pipe inside the protective membrane; measurements are taken from within the protective membrane. Once the survey measurements are completed, the process is reversed to retrieve the characterization tools

49 CFR 236.712 - Brake pipe.

Science.gov (United States)

2010-10-01

... OF SIGNAL AND TRAIN CONTROL SYSTEMS, DEVICES, AND APPLIANCES Definitions § 236.712 Brake pipe. A pipe running from the engineman's brake valve through the train, used for the transmission of air under... 49 Transportation 4 2010-10-01 2010-10-01 false Brake pipe. 236.712 Section 236.712 Transportation...

46 CFR 154.660 - Pipe welding.

Science.gov (United States)

2010-10-01

... 46 Shipping 5 2010-10-01 2010-10-01 false Pipe welding. 154.660 Section 154.660 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) CERTAIN BULK DANGEROUS CARGOES SAFETY STANDARDS FOR... § 154.660 Pipe welding. (a) Pipe welding must meet Part 57 of this chapter. (b) Longitudinal butt welds...

Characterization of radioactive contamination inside pipes with the Pipe Explorer trademark system

International Nuclear Information System (INIS)

Lowry, W.

1994-01-01

The objective for the development of the Pipe Explorer trademark radiological characterization system is to achieve a cost effective, low risk means of characterizing gamma radioactivity on the inside surface of pipes. The unique feature of this inspection system is the use of a pneumatically inflated impermeable membrane which transports the detector into the pipe as it inverts. The membrane's internal air pressure tows the detector and tether through the pipe. This mechanism isolates the detector and its cabling from the contaminated surface, yet allows measurement of radioactive emissions which can readily penetrate the thin plastic membrane material (such as gamma and high energy beta emissions). In Phase 1, an initial survey of DOE facilities was conducted to determine the physical and radiological characteristics of piping systems. The inverting membrane deployment system was designed and extensively tested in the laboratory. A range of membrane materials was tested to evaluate their ruggedness and deployment characteristics. Two different sizes of gamma scintillation detectors were procured and tested with calibrated sources. Radiation transport modeling evaluated the measurement system's sensitivity to detector position relative to the contaminated surface, the distribution of the contamination, background gamma levels, and gamma source energy levels. In the culmination of Phase 1, a field demonstration was conducted at the Idaho National Engineering Laboratory's Idaho Chemical Processing Plant. The project is currently in transition from Phase 1 to Phase 2, where more extensive demonstrations will occur at several sites. Results to date are discussed

Stuck pipe prediction

KAUST Repository

Alzahrani, Majed; Alsolami, Fawaz; Chikalov, Igor; Algharbi, Salem; Aboudi, Faisal; Khudiri, Musab

2016-01-01

Disclosed are various embodiments for a prediction application to predict a stuck pipe. A linear regression model is generated from hook load readings at corresponding bit depths. A current hook load reading at a current bit depth is compared with a normal hook load reading from the linear regression model. A current hook load greater than a normal hook load for a given bit depth indicates the likelihood of a stuck pipe.

Stuck pipe prediction

KAUST Repository

Alzahrani, Majed

2016-03-10

Disclosed are various embodiments for a prediction application to predict a stuck pipe. A linear regression model is generated from hook load readings at corresponding bit depths. A current hook load reading at a current bit depth is compared with a normal hook load reading from the linear regression model. A current hook load greater than a normal hook load for a given bit depth indicates the likelihood of a stuck pipe.

Casing free district heating pipes; Mantelfria fjaerrvaermeroer

Energy Technology Data Exchange (ETDEWEB)

Saellberg, Sven-Erik; Nilsson, Stefan [Swedish National Testing and Research Inst., Goeteborg (Sweden)

2005-07-01

Previous studies have shown that polyurethane insulation (PUR foam) on district heating pipes acts as protection against water if it is of good quality, i.e. free from cracks, cavities and other defects. On the other hand water vapour easily diffuses through PUR foam. However this is not a problem as long as the steel pipe is warmer than the surface layer, since the high temperature will prevent the vapour from condensating. What will happen with the insulation of a casing free district heating pipe where the ground water level occasionally reaches above the pipe has not been studied in detail. The current project has studied to what extent moisture enters the PUR foam insulation of two approximately one meter long district heating pipes without casing which have been in the ground for four years. Occasionally, the ground-water has entirely covered the pipes. In addition, the foam has been studied with respect to damage from the surrounding backfill material. Test specimens were taken out of the casing free pipes and were analysed with respect to moisture content. Additional measurements were done with a moisture indicator, and the electric resistance between the steel pipes and the four surveillance wires in each pipe was measured. The results from the various measurement techniques were the compared. The results show that the PUR foam remains dry as long as the service pipe is hot if no defects, such as crack and cavities, are present. Close to the service pipe, the foam actually dries out over time. The moisture content of the middle layer remains more or less constant. Only the colder parts on the outside exhibit an increase in moisture content. It was also seen that defects may lead to water ingress with subsequent humidification of the foam. However, the damaged foam area is limited. This is not the case for a regular pipe with a vapour tight casing, where experience show that moisture tend to spread along the pipe. The pipes were buried in sand and no

Piping Flexibility Analysis of the Primary Cooling System of TRIGA 2000 Bandung Reactor due to Earthquake

International Nuclear Information System (INIS)

Rahardjo, H.P.