Pipe Wall Thinning Evaluation through the Arrival Time Delay of A0 Lamb Wave Using Magnetostrictive Patch Transducers

Energy Technology Data Exchange (ETDEWEB)

Cho, Seung Hyun; Kwon, Hyu Sang; Ahn, Bong Young; Lee, Seung Seok [Korea Research Institute of Standards and Science, Daejeon (Korea, Republic of)

2008-12-15

Guided wave technology is advantageous for fast inspection of pipe wall thinning since the guided wave propagates long distance. In this investigation, the method to evaluate gradual wall thinning in a pipe based on the arrival time delay with magnetostrictive patch transducers is presented. Low frequency A0 Lamb waves were generated and measured by the present transducer and it was applied to arrival time delay measurement experiments on a test pipe having gradual wall thinnings artificially manufactured. From experiments, consistent results that wall thinning increases the arrival time delay of A0 waves were obtained. Consequently, the feasibility of the magnetostrictive patch transducers to evaluate wall thinning was verified

Pipe Wall Thinning Evaluation through the Arrival Time Delay of A0 Lamb Wave Using Magnetostrictive Patch Transducers

International Nuclear Information System (INIS)

Cho, Seung Hyun; Kwon, Hyu Sang; Ahn, Bong Young; Lee, Seung Seok

2008-01-01

Guided wave technology is advantageous for fast inspection of pipe wall thinning since the guided wave propagates long distance. In this investigation, the method to evaluate gradual wall thinning in a pipe based on the arrival time delay with magnetostrictive patch transducers is presented. Low frequency A0 Lamb waves were generated and measured by the present transducer and it was applied to arrival time delay measurement experiments on a test pipe having gradual wall thinnings artificially manufactured. From experiments, consistent results that wall thinning increases the arrival time delay of A0 waves were obtained. Consequently, the feasibility of the magnetostrictive patch transducers to evaluate wall thinning was verified

A Study on Effect of Local Wall Thinning in Carbon Steel Elbow Pipe on Elastic Stress Concentration

International Nuclear Information System (INIS)

Kim, Jong Sung; Seo, Jae Seok

2009-01-01

Feeder pipes that connect the inlet and outlet headers to the reactor core in CANDU nuclear power plants are considered as safety Class 1 piping items. Therefore, fatigue of feeder pipes should be assessed at design stage in order to verify structural integrity during design lifetime. In accordance with the fatigue assessment result, cumulative usage factors of some feeder pipes have significant values. The feeder pipes made of SA-106 Grade B or C carbon steel have some elbows and bends. An active degradation mechanism for the carbon steel outlet feeder piping is local wall thinning due to flow-accelerated corrosion. Inspection results from plants and metallurgical examinations of removed feeders indicated the presence of localized thinning in the vicinity of the welds in the lower portion of outlet feeders, such as Grayloc hub-to-bend weld, Grayloc hub-to-elbow weld, elbow-to-elbow, and elbow-to-pipe weld. This local wall thinning can cause increase of peak stress due to stress concentration by notch effect. The increase of peak stress results in increase of cumulative usage factor. However, present fatigue assessment doesn't consider the stress concentration due to local wall-thinning. Therefore, it is necessary to assess the effect of local wall thinning on stress concentration. This study investigates the effect of local wall thinning geometry on stress concentration by performing finite element elastic stress analysis

ON-POWER DETECTION OF PIPE WALL-THINNED DEFECTS USING IR THERMOGRAPHY IN NPPS

Directory of Open Access Journals (Sweden)

JU HYUN KIM

2014-04-01

Full Text Available Wall-thinned defects caused by accelerated corrosion due to fluid flow in the inner pipe appear in many structures of the secondary systems in nuclear power plants (NPPs and are a major factor in degrading the integrity of pipes. Wall-thinned defects need to be managed not only when the NPP is under maintenance but also when the NPP is in normal operation. To this end, a test technique was developed in this study to detect such wall-thinned defects based on the temperature difference on the surface of a hot pipe using infrared (IR thermography and a cooling device. Finite element analysis (FEA was conducted to examine the tendency and experimental conditions for the cooling experiment. Based on the FEA results, the equipment was configured before the cooling experiment was conducted. The IR camera was then used to detect defects in the inner pipe of the pipe specimen that had artificially induced defects. The IR thermography developed in this study is expected to help resolve the issues related to the limitations of non-destructive inspection techniques that are currently conducted for NPP secondary systems and is expected to be very useful on the NPPs site.

Development of laser cladding technology for maintenance of pipe wall thinning

International Nuclear Information System (INIS)

Terada, Takaya; Nishimura, Akihiko; Oka, Kiyoshi

2011-01-01

We are developing the laser welding and cladding device for the maintenance of heat exchanger pipes. In the case of flow accelerated corrosion where pipe wall thinning occurred after a long time operation, laser cladding is mostly expected. A laser processing head was proposed in order to access the pipe wall. A composite-type optical fiber scope was used for real time observation and laser processing. An air-cooled compact fiber laser was used for spot heating. We present the concept of the laser cladding device which have the following features: 1) Wire feeding modules, 2) Module capable of laser irradiation in the vertical heat exchanger pipe, 3) Assist gas injection module. (author)

New technical knowledge to be implemented to the revision of rules on pipe wall thinning management for PWR plants

International Nuclear Information System (INIS)

Hirai, Junya; Nakamura, Takao; Amano, Yoichi

2013-01-01

Rules for PWR plant pipe wall thinning management were formulated by the Japan Society of Mechanical Engineers in 2006. Since then thinning management of Japanese PWR plants has been carried out based on this rule. Pipe wall thinning phenomena to be dealt with in this rule have been identified in many piping components of power plants. New technical knowledge has been accumulated since the issuance of 2006 edition. We have formulated these knowledge and information about the thinning phenomena in PWR power plants. Given the history of application of this rule, we have to make our best effort to carry out a study of latest technical knowledge and implement them to the revision of rule and improve pipe wall thinning management. This paper summarizes the new technical knowledge and basis to be implemented to the revision of rules on pipe wall thinning management for PWR plants in Japan. (author)

The effect of load-controlled bending load on the failure pressure of wall-thinned pipe elbows

International Nuclear Information System (INIS)

Kim, Jin Weon; Yoon, Min Soo; Park, Chi Yong

2013-01-01

Highlights: • We evaluated bending load effect on the failure pressure of wall-thinned pipe elbows. • Burst tests were conducted on real-scale elbow specimens with local wall thinning. • The tests were performed under combined pressure and load-controlled bending. • Load-controlled bending reduced the failure pressure of wall-thinned elbows. • Bending load effect was significant for opening-mode and intrados wall-thinning case. - Abstract: In this research, burst tests were conducted on real-scale elbow specimens, each with an artificial local wall-thinning defect, under combined internal pressure and constant in-plane bending load, as well as under simple internal pressure, to evaluate the effect of load-controlled bending load on the failure pressure of locally wall-thinned pipe elbows. Ninety-degree, 65A Schedule 80 elbows, with wall-thinning defects in the intrados and extrados, were used as specimens. The bending loads were in-plane opening- and closing-mode bending, applied in load-control mode. The results clearly indicated that a load-controlled in-plane bending load reduced the failure pressure of wall-thinned pipe elbows, in contrast to observations previously made under displacement-controlled bending conditions. The effect of the bending load was more significant for opening-mode than for closing-mode bending, regardless of the wall-thinning location in the elbow. Also, the effect was greater when the wall-thinning defect was located in the intrados region of the elbow, rather than the extrados region. Existing models that have been proposed to evaluate the failure of wall-thinned elbows under simple internal pressure conservatively predicted the failure pressure of elbows subjected to a combined internal pressure and load-controlled bending load

Generation of plastic influence functions for J-integral and crack opening displacement of thin-walled pipes with a short circumferential through-wall crack

International Nuclear Information System (INIS)

Park, Jeong Soon; Choi, Young Hwan; Im, Seyoung

2014-01-01

Fracture mechanics parameters such as the J-integral and crack opening displacement (COD), are necessary for Leak-Before-Break (LBB) evaluation. The famous two estimation methods, the GE/EPRI and the Reference Stress Method (RSM), have their applicability limit with regard to the ratio of a pipe mean radius to thickness (R m /t). In order to extend their applicability limit to a thin walled pipe, several finite element analyses are performed for the J-integral and COD, and then new plastic influence functions are developed for thin-walled pipes with a short circumferential through-wall crack. With the newly generated plastic influence functions, the GE/EPRI and the RSM give closer results with those obtained from detailed finite element analyses. In addition, C*-integral and COD rate are estimated by using the new plastic influence functions and they are well matched with elastic–creep finite element analysis results under the power-law creep condition. Since the LBB concept can be applied to a piping system in a Korean Sodium-cooled Fast Reactor (SFR) which is designed to have thin-walled pipes and to operate in high temperature enough to cause creep, this paper can be applied for the LBB assessment of thin-walled pipes with a short through-wall crack in the SFR

Failure probability assessment of wall-thinned nuclear pipes using probabilistic fracture mechanics

International Nuclear Information System (INIS)

Lee, Sang-Min; Chang, Yoon-Suk; Choi, Jae-Boong; Kim, Young-Jin

2006-01-01

The integrity of nuclear piping system has to be maintained during operation. In order to maintain the integrity, reliable assessment procedures including fracture mechanics analysis, etc., are required. Up to now, this has been performed using conventional deterministic approaches even though there are many uncertainties to hinder a rational evaluation. In this respect, probabilistic approaches are considered as an appropriate method for piping system evaluation. The objectives of this paper are to estimate the failure probabilities of wall-thinned pipes in nuclear secondary systems and to propose limited operating conditions under different types of loadings. To do this, a probabilistic assessment program using reliability index and simulation techniques was developed and applied to evaluate failure probabilities of wall-thinned pipes subjected to internal pressure, bending moment and combined loading of them. The sensitivity analysis results as well as prototypal integrity assessment results showed a promising applicability of the probabilistic assessment program, necessity of practical evaluation reflecting combined loading condition and operation considering limited condition

Evaluation of fracture mode for local wall-thinned pipes

International Nuclear Information System (INIS)

Herman, Irwan; Suzuki, Tomohisa; Sato, Yasumoto; Meshii, Toshiyuki

2007-01-01

In this study, by referring to our burst pressure tests results, firstly, the effects of flaw length δ z and pipe size (mean radius R) on burst pressure p f were investigated by using Finite Element Method (FEM). Then, fracture mode evaluation was made by using history data of strain ratio ε z /ε θ along with load increment. Furthermore, the effect of flaw depth t 1 on fracture mode was studied and finally, the evaluation method of fracture mode for local wall-thinned pipes was introduced. (author)

Study on structural integrity of thinned wall piping against seismic loading-overview and future program

International Nuclear Information System (INIS)

Nakamura, Izumi; Otani, Akihito; Shiratori, Masaki

2005-01-01

In order to clarify the behavior of thinned wall pipes under seismic events, cyclic in-plane and/or out-of-plane bending tests on thinned straight pipe and elbow and also shaking table tests using degraded piping system models were conducted. Relation between the failure mode and thinned condition and the influence of the final failure mode of degraded piping systems were investigated. In addition to these experiments, elastic-plastic FEM analysis using ABAQUS were conducted on thinned piping elements. It has been found that the strain concentrated point could be predicted and the cause of its generation could be explained by the simulated deformation behavior of the pipe. In order to predict the piping system's maximum response under elastic-plastic response, a simple response prediction method was proposed. Further tests and safety margin analyses of thinned pipes against seismic loading will be performed. (T. Tanaka)

Trend of field data on pipe wall thinning for BWR power plants

International Nuclear Information System (INIS)

Hakii, Junichi; Hiranuma, Naoki; Hidaka, Akitaka

2009-01-01

Strongly motivated by every stakeholder not to repeat Mihama Nuclear Power Station pipe rupture accident in August 2004, JSME Main Committee on Codes and Standards on Power Generation Facilities immediately launched a special task force to develop Rules on Pipe Wall Thinning Management for BWR, PWR and fossil Power Plants respectively. The authors describes the process of the development of Rules for BWR Power Plans from the view point of collections and analysis of fields data of pipe wall thinning. Through its activities, the authors confirmed the existing findings, like the effect of Oxygen injection, turbulence and dependence on coolant temperature, derived from series of laboratory-scaled experiments in FAC and coolant velocities effects in LDI. Further based upon the said proven findings with field data, they explain the adequacy of major concept of the rule such as separate treatment of FAC (Flow Accelerated Corrosion) and LDI (Liquid Droplet Impingement). (author)

Assessment of wall-thinning in carbon steel pipe by using laser-generated guided wave

Energy Technology Data Exchange (ETDEWEB)

Kim, Do Yong; Cho, Youn Ho; Lee, Joon Hyun [Pusan National University, School of Mechanical Engineering, Busan (Korea, Republic of)

2010-10-15

The objective of this research is to estimate the crack location and size of a carbon steel pipe by using a laser ultrasound guided wave for the wall thinning evaluation of an elbow. The wall thinning of the carbon steel pipe is one of the most serious problems in nuclear power plants, especially the wall thinning of the carbon steel elbow caused by Flow-Accelerated Corrosion (FAC). Therefore, a non-destructive inspection method of elbow is essential for the nuclear power plants to operate safely. The specimens used in this study were carbon steel elbows, which represented the main elements of real nuclear power plants. The shape of the wall thinning was an oval with a width of 120mm, a length of 80mm, and a depth of 5mm. The L(0,1) and L(0,2) modes variation of the ultrasound guided wave signal is obtained from the response of the laser generation/air-coupled detection ultrasonic hybrid system represent the characteristics of the defect. The trends of these characteristics and signal processing were use dto estimate the size and location of wall thinning

Assessment of wall-thinning in carbon steel pipe by using laser-generated guided wave

International Nuclear Information System (INIS)

Kim, Do Yong; Cho, Youn Ho; Lee, Joon Hyun

2010-01-01

The objective of this research is to estimate the crack location and size of a carbon steel pipe by using a laser ultrasound guided wave for the wall thinning evaluation of an elbow. The wall thinning of the carbon steel pipe is one of the most serious problems in nuclear power plants, especially the wall thinning of the carbon steel elbow caused by Flow-Accelerated Corrosion (FAC). Therefore, a non-destructive inspection method of elbow is essential for the nuclear power plants to operate safely. The specimens used in this study were carbon steel elbows, which represented the main elements of real nuclear power plants. The shape of the wall thinning was an oval with a width of 120mm, a length of 80mm, and a depth of 5mm. The L(0,1) and L(0,2) modes variation of the ultrasound guided wave signal is obtained from the response of the laser generation/air-coupled detection ultrasonic hybrid system represent the characteristics of the defect. The trends of these characteristics and signal processing were use dto estimate the size and location of wall thinning

New technical knowledge to be implemented to the revision of rules on pipe wall thinning management for PWR Plants. 2006 edition

International Nuclear Information System (INIS)

Hirai, Junya; Amano, Yoichi; Nakamura, Takao

2013-01-01

Rules for PWR plant pipe wall thinning management were formulated by the Japan Society of Mechanical Engineers in 2006. Since then thinning management of Japanese PWR plants has been carried out based on this rule. Pipe wall thinning phenomena to be dealt with in this rule have been identified in many piping components of power plants. New technical knowledge has been accumulated since the issuance of 2006 edition. We have formulated these knowledge and information about the thinning phenomena in PWR power plants. Given the history of application of this rule, we have to make our best effort to carry out a study of latest technical knowledge and implement them to the revision of rule and improve pipe wall thinning management. This paper summarizes the new technical knowledge and basis to be implemented to the revision of rules on pipe wall thinning management for PWR plants in Japan. (author)

Radiation transmission type pipe wall thinning detection device and measuring instruments utilizing ionizing radiation

International Nuclear Information System (INIS)

Higashi, Yasuhiko

2009-01-01

We developed the device to detect thinning of pipe thorough heat insulation in Power Plant, etc, even while the plant is under operation. It is necessary to test many parts of many pipes for pipe wall thinning management, but it is difficult within a limited time of the routine test. This device consists of detector and radiation source, which can detect the pipe (less than 500 mm in external diameter, less than 50 mm in thickness) with 1.6%-reproducibility (in a few-minutes measurement), based on the attenuation rate. Operation is easy and effective without removing the heat insulation. We will expand this thinning detection system, and contribute the safety of the Plant. (author)

Analytical and numerical calculations of resistive wall impedances for thin beam pipe structures at low frequencies

Energy Technology Data Exchange (ETDEWEB)

Niedermayer, U., E-mail: u.niedermayer@gsi.de [Technische Universitaet Darmstadt, Institut fuer Theorie Elektromagnetischer Felder, Schlossgartenstrasse 8, 64289 Darmstadt (Germany); Boine-Frankenheim, O. [Technische Universitaet Darmstadt, Institut fuer Theorie Elektromagnetischer Felder, Schlossgartenstrasse 8, 64289 Darmstadt (Germany)

2012-09-21

The resistive wall impedance is one of the main sources for beam instabilities in synchrotrons and storage rings. The fast ramped SIS18 synchrotron at GSI and the projected SIS100 synchrotron for FAIR both employ thin (0.3 mm) stainless steel beam pipes in order to reduce eddy current effects. The lowest betatron sidebands are at about 100 kHz, which demands accurate impedance predictions in the low frequency (LF) range where the beam pipe and possibly also the structures behind the pipe are the dominating impedance sources. The longitudinal and transverse resistive wall impedances of a circular multi-layer pipe are calculated analytically using the field matching technique. We compare the impedances obtained from a radial wave model, which corresponds to the setup used in bench measurements, with the axial wave model, which corresponds to an actual beam moving with relativistic velocity. For thin beam pipes the induced wall current and the corresponding shielding properties of the pipe are important. In both models the wall current is obtained analytically. The characteristic frequencies for the onset of the wall current are calculated from equivalent lumped element circuits corresponding to the radial model. For more complex structures, like the SIS100 beam pipe, we use a numerical method, in which the impedance is obtained from the total power loss. The method is validated by the analytic expressions for circular beam pipes.

Evaluation of local allowable wall thickness of thinned pipe considering internal pressure and bending moment

International Nuclear Information System (INIS)

Kim, J. W.; Park, C. Y.; Kim, B. Y.

2000-01-01

This study proposed the local allowable wall thickness (LAWT) evaluation method for local wall thinned pipe subjected by internal pressure and bending moment. Also, LAWT was evaluated for simplified thinned pipe and the effect of axial extent of thinned area on LAWT was investigated. The results showed that LAWT predicted by present method was thinner, about 50%, than that evaluated by construction code and ASME Code Case N-597, while it was thicker, about 2 times, than that calculated by evaluation model based on pipe experiments. LAWT decreased with increasing axial extent of thinned area and was saturated above axial extent of pipe radius, which was a contrast to the results of ASME Code Case N-597 evaluation. The results of stress analysis with applied loading type indicated that the effect of axial extent of thinned area on LAWT was dependent on loading type considering in the evaluation. That is, the dependence of axial extent on LAWT is determined by magnitude of bending moment, and the contrary trend with axial extent in ASME Code Case is because ASME Code Case N-597 considers only internal pressure in the evaluation

Defect detection of wall thinning defect in pipes using lock-in photo-infrared thermography technique

Energy Technology Data Exchange (ETDEWEB)

Jang, Su Ok; Park, Jong Hyun; Choi, Tae Ho; Jung, Hyun Chul; Kim, Kyoung Suk [Chosun Univ., Gwangju (Korea, Republic of)

2008-07-01

Piping in the Nuclear Power plants (NPP) are mostly consisted of carbon steel pipe. The wall thinning defect is mainly occurred by the affect of the Flow Accelerated Corrosion (FAC) of fluid which flows in carbon steel pipes. This type of defect becomes the cause of damage or destruction of piping. Therefore, it is very important to measure defect which is existed not only on the welding partbut also on the whole field of pipe. Over the years, Infrared Thermography (IRT) has been used as a non destructive testing methods of the various kinds of materials. This technique has many merits and applied to the industrial field but has limitation to the materials. Therefore, this method was combined with lock-in technique. So IRT detection resolution has been progressively improved using lock-in technique. In this paper, the quantitative analysis results of the location and the size of wall thinning defect that is artificially processed inside the carbon steel pipe by using IRT are obtained.

Wall thinning inspection technique for large-diameter piping using guided wave

International Nuclear Information System (INIS)

Miki, Masahiro; Nagashima, Yoshiaki; Endou, Masao; Kodaira, Kojiro; Maniwa, Kazuhiko

2009-01-01

Guided wave inspection technique is effective for detecting defects like corrosion in piping, because it can perform long range inspection. It is possible to expect this inspection as a method that leads to the decrease of the inspection process and its cost, because the incidental work can be reduced. Especially, the contraction effect of the inspection work is extensive in large-diameter piping inspection. In this paper, we introduce the guided wave inspection system to large-diameter piping. The feature is a guided wave sensor that can freely transform according to the curvature of inspection object, and portable inspection equipment. We discuss the result of detection examination for artificial wall-thinning in large-diameter piping using this system. (author)

Detection of wall thinning of carbon steel pipe covered with insulation using Pulsed Eddy Current technique

International Nuclear Information System (INIS)

Park, Duckgun; Kishore, M. B.; Lee, D. H.

2013-01-01

The test sample is a ferromagnetic carbon steel pipe having different thickness, covered with a 10 cm plastic insulation laminated by 0.4 mm Al plate to simulate the pipelines in NPPs. The PEC Probe used for the wall thinning detection consists of an excitation coil and a Hall sensor. The excitation coils in the probe is driven by a rectangular bipolar current pulse and the Hall-sensor will detects the resultant field. The Hall sensor output is considered as PEC signal. Results shows that the PEC system can detect wall thinning in an insulated pipeline of the NPPs. Local wall thinning in pipelines affects the structural integrity of industries like nuclear power plants (NPPs). In the present study a pulsed eddy current (PEC) technology to detect the wall thing of carbon steel pipe covered with insulation is developed

Thinned pipe management program of Korean NPPs

International Nuclear Information System (INIS)

Lee, S.H.; Kim, T.R.; Jeon, S.C.; Hwang, K.M.

2003-01-01

Wall thinning of carbon steel pipe components due to Flow-Accelerated Corrosion (FAC) is one of the most serious threats to the integrity of steam cycle systems in Nuclear Power Plants (NPP). If the thickness of a pipe component is reduced below the critical level, it cannot sustain stress and consequently results in leakage or rupture. In order to minimize the possibility of excessive wall thinning, Thinned Pipe Management Program (TPMP) has been set up and being implemented to all Korean NPPs. Important elements of the TPMP include the prediction of the FAC rate for each component based on model analysis, prioritization of pipe components for inspection, thickness measurement, calculation of wear and wear rate for each component. Additionally, decision making associated with replacement or continuous service for thinned pipe components and establishment of long-term strategic management plan based on diagnosis of plant condition regarding overall wall thinning also are essential part of the TPMP. From pre-service inspection data, it has been found that initial thickness is varies, which influences wear and wear rate calculations. (author)

Failure pressure of straight pipe with wall thinning under internal pressure

International Nuclear Information System (INIS)

Kamaya, Masayuki; Suzuki, Tomohisa; Meshii, Toshiyuki

2008-01-01

The failure pressure of pipe with wall thinning was investigated by using three-dimensional elastic-plastic finite element analyses (FEA). With careful modeling of the pipe and flaw geometry in addition to a proper stress-strain relation of the material, FEA could estimate the precise burst pressure obtained by the tests. FEA was conducted by assuming three kinds of materials: line pipe steel, carbon steel, and stainless steel. The failure pressure obtained using line pipe steel was the lowest under the same flaw size condition, when the failure pressure was normalized by the value of unflawed pipe defined using the flow stress. On the other hand, when the failure pressure was normalized by the results of FEA obtained for unflawed pipe under various flaw and pipe configurations, the failure pressures of carbon steel and line pipe steel were almost the same and lower than that of stainless steel. This suggests that the existing assessment criteria developed for line pipe steel can be applied to make a conservative assessment of carbon steel and stainless steel

Development of a guided wave simulator and its application to monitoring of pipe wall thinning

International Nuclear Information System (INIS)

Furukawa, Akinori; Kojima, Fumio

2009-01-01

Motivated by growing demand for quantitative nondestructive evaluation of pipe wall thinning, the aim of this paper is to develop a simulator for guided wave analysis. First, an inspection system can be represented by a linear elastic system in cylindrical coordinates. Secondly a dynamical numerical scheme for wave propagation on a pipe wall is proposed based on Fourier-Galerkin approach. Finally, the effectiveness and validity of the proposed method are shown in computational experiments. (author)

Development of NDT simulator with method of mapping for detection of pipe wall thinning using EMAT

International Nuclear Information System (INIS)

Yamaguchi, Hiroshi; Kojima, Fumio; Kosaka, Daigo

2009-01-01

This paper is concerned with a simulator related to nondestructive test using Electromagnetic Acoustic Transducer (EMAT). The simulator developed here can be applied to pipe wall thinning of stainless steel used in nuclear power plants. First, mathematical models for the inspection are given by a transient eddy current equation and by a time dependent elastic wave equation in two dimensions. Secondly, shape of pipe wall thinning is modeled by B-spline function and is applied to the mathematical models using method of mapping. Finally, the validity of the proposed simulator is shown through numerical experiment. (author)

Collapse moment estimation by support vector machines for wall-thinned pipe bends and elbows

International Nuclear Information System (INIS)

Na, Man Gyun; Kim, Jin Weon; Hwang, In Joon

2007-01-01

The collapse moment due to wall-thinned defects is estimated through support vector machines with parameters optimized by a genetic algorithm. The support vector regression models are developed and applied to numerical data obtained from the finite element analysis for wall-thinned defects in piping systems. The support vector regression models are optimized by using both the data sets (training data and optimization data) prepared for training and optimization, and its performance verification is performed by using another data set (test data) different from the training data and the optimization data. In this work, three support vector regression models are developed, respectively, for three data sets divided into the three classes of extrados, intrados, and crown defects, which is because they have different characteristics. The relative root mean square (RMS) errors of the estimated collapse moment are 0.2333% for the training data, 0.5229% for the optimization data and 0.5011% for the test data. It is known from this result that the support vector regression models are sufficiently accurate to be used in the integrity evaluation of wall-thinned pipe bends and elbows

Failure Behavior of Elbows with Local Wall Thinning

Science.gov (United States)

Lee, Sung-Ho; Lee, Jeong-Keun; Park, Jai-Hak

Wall thinning defect due to corrosion is one of major aging phenomena in carbon steel pipes in most plant industries, and it results in reducing load carrying capacity of the piping components. A failure test system was set up for real scale elbows containing various simulated wall thinning defects, and monotonic in-plane bending tests were performed under internal pressure to find out the failure behavior of them. The failure behavior of wall-thinned elbows was characterized by the circumferential angle of thinned region and the loading conditions to the piping system.

Fluid-structure-interaction analysis for welded pipes with flow-accelerated corrosion wall thinning

Energy Technology Data Exchange (ETDEWEB)

Sun, L.; Ding, Y., E-mail: lan.sun@cnl.ca [Canadian Nuclear Laboratories, Chalk River, Ontario (Canada)

2016-06-15

The flow-accelerated corrosion (FAC) entrance effect results in enhanced wall thinning immediately downstream of a weld if the weld connects an upstream FAC-resistant material with a downstream less resistant material. The weld regions, especially those with local repairs, are susceptible to cracking due to the high residual stresses induced by fabrication. The combined effects of the FAC entrance effect and high stresses at a weld might compromise the structural integrity of the piping and lead to a failure. Weld degradation by FAC entrance effect has been observed at nuclear and fossil power plants. This paper describes an application using fluid-structure-interaction (FSI) modelling to study the combined effects of FAC wall thinning, weld residual stresses, and in-service loads on welded structures. Simplified cases analyzed were based on CANDU outlet feeder conditions. The analysis includes the flow and mass transfer modelling of the FAC entrance effect using computational fluid dynamics (CFD) and nonlinear structural analyses of the welded structures with wall thinning and an assumed weld residual stress and strain distribution. The FSI analyses were performed using ANSYS Workbench, an integrated platform that enables the coupling of CFD and structural analysis solutions. The obtained results show that the combination of FAC, weld residual stresses, in-service loads (including the internal pressure) and (or) extreme loads could cause high stresses and affect the integrity of the welded pipes. The present work demonstrated that the FSI modelling can be used as an effective approach to assess the integrity of welded structures. (author)

Erosion corrosion in power plant piping systems - Calculation code for predicting wall thinning

International Nuclear Information System (INIS)

Kastner, W.; Erve, M.; Henzel, N.; Stellwag, B.

1990-01-01

Extensive experimental and theoretical investigations have been performed to develop a calculation code for wall thinning due to erosion corrosion in power plant piping systems. The so-called WATHEC code can be applied to single-phase water flow as well as to two-phase water/steam flow. Only input data which are available to the operator of the plant are taken into consideration. Together with a continuously updated erosion corrosion data base the calculation code forms one element of a weak point analysis for power plant piping systems which can be applied to minimize material loss due to erosion corrosion, reduce non-destructive testing and curtail monitoring programs for piping systems, recommend life-extending measures. (author). 12 refs, 17 figs

A consideration on pipe-wall thinning mechanisms from an aspect of fluid-mechanics

International Nuclear Information System (INIS)

Inada, Fumio; Yoneda, Kimitoshi; Morita, Ryo; Fujiwara, Kazutoshi; Furuya, Masahiro

2008-01-01

The contribution of the fluid mechanics to the piping wall thinning phenomena was investigated. It was shown that the fluid force to the wall was quite different between flow accelerated corrosion (FAC) and erosion. The turbulent mass transfer, which is one of the primary factors of FAC, was analogous to the turbulent heat transfer. The model that the molecular transport in the viscous sublayer nearby soon of wall was predominant was practicable. In addition, the mass transport was predicted using commercial codes of computational fluid dynamics. Some prediction results of the mass transfer in orifice and the elbow using above techniques were explained. (author)

Development of Wall Thinning Distinction Method using the Multi-inspecting UT Data of Carbon Steel Piping

Energy Technology Data Exchange (ETDEWEB)

Hwang, Kyeong Mo; Yun, Hun; Lee, Chan Kyoo [KEPCO E and C, Yongin (Korea, Republic of)

2012-05-15

To manage the wall thinning of carbon steel piping in nuclear power plants, the utility of Korea has performed thickness inspection for some quantity of pipe components during refueling outages and determined whether repair or replacement after evaluating UT (Ultrasonic Test) data. When the existing UT data evaluation methods, such as Band, Blanket, PTP (Point to Point) Methods, are applied to a certain pipe component, unnecessary re-inspecting situations may be generated even though the component does not thinned. In those cases, economical loss caused by repeated inspection and problems of maintaining the pipe integrity followed by decreasing of newly inspected components may be generated. EPRI (Electric Power Research Institute) in USA has suggested several statistical methods, TPM (Total Point Method), LSS (Least Square Slope) Method, etc. to distinguish whether multiple inspecting components have thinned or not. This paper presents the analysis results for multiple inspecting components over three times based on both NAM (Near Area of Minimum) Method developed by KEPCO-E and C and the other methods suggested by EPRI.

Finite element limit loads for non-idealized through-wall cracks in thick-walled pipe

International Nuclear Information System (INIS)

Shim, Do-Jun; Han, Tae-Song; Huh, Nam-Su

2013-01-01

Highlights: • The lower bound bulging factor of thin-walled pipe can be used for thick-walled pipe. • The limit loads are proposed for thick-walled, transition through-wall cracked pipe. • The correction factors are proposed for estimating limit loads of transition cracks. • The limit loads of short transition cracks are similar to those of idealized cracks. - Abstract: The present paper provides plastic limit loads for non-idealized through-wall cracks in thick-walled pipe. These solutions are based on detailed 3-dimensional finite element (FE) analyses which can be used for structural integrity assessment of nuclear piping. To cover a practical range of interest, the geometric variables and loading conditions affecting the plastic limit loads of thick-walled pipe with non-idealized through-wall cracks were systematically varied. In terms of crack orientation, both circumferential and axial through-wall cracks were considered. As for loading conditions, axial tension, global bending, and internal pressure were considered for circumferential cracks, whereas only internal pressure was considered for axial cracks. Furthermore, the values of geometric factor representing shape characteristics of non-idealized through-wall cracks were also systematically varied. In order to provide confidence in the present FE analyses results, plastic limit loads of un-cracked, thick-walled pipe resulting from the present FE analyses were compared with the theoretical solutions. Finally, correction factors to the idealized through-wall crack solutions were developed to determine the plastic limit loads of non-idealized through-wall cracks in thick-walled pipe

Application of numerical analysis technique to make up for pipe wall thinning prediction program

International Nuclear Information System (INIS)

Hwang, Kyeong Mo; Jin, Tae Eun; Park, Won; Oh, Dong Hoon

2009-01-01

Flow Accelerated Corrosion (FAC) leads to wall thinning of steel piping exposed to flowing water or wet steam. Experience has shown that FAC damage to piping at fossil and nuclear plants can lead to costly outages and repairs and can affect plant reliability and safety. CHEWORKS have been utilized in domestic nuclear plants as a predictive tool to assist FAC engineers in planning inspections and evaluating the inspection data to prevent piping failures caused by FAC. However, CHECWORKS may be occasionally left out local susceptible portions owing to predicting FAC damage by pipeline group after constructing a database for all secondary side piping in nuclear plants. This paper describes the methodologies that can complement CHECWORKS and the verifications of the CHECWORKS prediction results in terms of numerical analysis. FAC susceptible locations based on CHECWORKS for the two pipeline groups of a nuclear plant was compared with those of numerical analysis based on FLUENT.

Influence of circumferential flaw length on internal burst pressure of a wall-thinned pipe

Energy Technology Data Exchange (ETDEWEB)

Tsuji, Masataka, E-mail: tsuji-m@u-fukui.ac.jp [Graduate School of Engineering, University of Fukui, 3-9-1 Bunkyo, Fukui, Fukui (Japan); Meshii, Toshiyuki [Graduate School of Engineering, University of Fukui, 3-9-1 Bunkyo, Fukui, Fukui (Japan)

2013-02-15

Highlights: ► The effect of θ on p{sub f} was examined by experimental analysis and FEA. ► Here θ is the circumferential angle of a flaw, p{sub f} is the internal burst pressure. ► p{sub f} decreased as θ increased in some cases. ► The effect of θ on p{sub f} should be taken into consideration in evaluating p{sub f}. -- Abstract: This paper examines the effect of the circumferential angle of a flaw θ on the internal burst pressure p{sub f} of pipes with artificial wall-thinned flaws. The effect of θ has conventionally been regarded as unimportant in the evaluation of the p{sub f} of wall-thinned straight pipes. Therefore, a burst pressure equation for an axial crack inside a cylinder (Fig. 1, left), such as Kiefner's equation (Kiefner et al., 1973), has been widely applied (ANSI/ASME B31.G., 1991; Hasegawa et al., 2011). However, the following implicit assumptions notably exist when applying the equation to planar flaws in situations with non-planar flaws. 1)The fracture mode of the non-planar flaw under consideration is identical to that of the crack. 2)The effect of θ on p{sub f}, which is not considered for an axial crack, is small or negligible. However, the experimental results from the systematic burst tests for carbon steel pipes with artificial wall-thinned flaws examined in this paper showed that these implicit assumptions may be incorrect. In this paper the experimental results are evaluated in further detail. The purpose of the evaluation was to clarify the effect of θ on p{sub f}. Specifically, the significance of the flaw configuration (axial length δ{sub z} and wall-thinning ratio t{sub 1}/t) was studied for its effects on θ and p{sub f}. In addition, a simulation of this effect was conducted using a large strain elastic-plastic Finite Element Analysis (FEA) model. As observed from the experimental results, θ tended to affect p{sub f} in cases with large δ{sub z}, and t{sub 1}/t was also correlated with a decrease in p{sub f

Proposal of failure criterion applicable to finite element analysis results for wall-thinned pipes under bending load

Energy Technology Data Exchange (ETDEWEB)

Meshii, Toshiyuki, E-mail: meshii@u-fukui.ac.jp [Graduate School of Engineering, University of Fukui, 3-9-1 Bunkyo, Fukui (Japan); Ito, Yoshiaki [Graduate School of Engineering, University of Fukui, 3-9-1 Bunkyo, Fukui (Japan)

2012-01-15

Highlights: Black-Right-Pointing-Pointer Limit bending load (LBL) of wall-thinned pipe by large strain FEA was considered. Black-Right-Pointing-Pointer Net section yield load had sufficient margin to LBL. Black-Right-Pointing-Pointer LBL for collapse was the load when volume with nominal thickness yielded. Black-Right-Pointing-Pointer LBL for cracking was the load when flawed section stress exceeded tensile strength. Black-Right-Pointing-Pointer Failure criterion considering above was named Domain Collapse Criterion. - Abstract: In this work, a failure criterion applicable to large strain Finite Element Analysis (FEA) results was proposed in order to predict both the fracture mode (collapse or cracking) and the limit bending load of wall-thinned straight pipes. This work was motivated from the recent experimental results of ; that is, fracture mode is not always collapse, and the fracture mode affects the limit bending load. The key finding in comparing their test results and a detailed large strain FEA results was that the Mises stress distribution at the limit bending load of a flawed cylinder was similar to that of a flawless cylinder; specifically, in case of collapse, the Mises stress exceeded the true yield stress of a material for the whole 'volume' of a cylinder with a nominal wall thickness. Based on this finding, a failure criterion applicable to large strain FEA results of wall-thinned straight pipes under a bending load that can predict both fracture mode and limit bending load was proposed and was named the Domain Collapse Criterion (DCC). DCC predicts the limit bending load as the lower value of either the M{sub c}{sup FEA}, which is the load at which the Mises stress exceeds the true yield strength of a straight pipe for the whole 'volume' with a nominal wall thickness (fracture mode: collapse), or the M{sub c}{sup FEAb}, which is the load at which the Mises stress in a section of the flaw ligament exceeds the true tensile stress

A proposal on restart rule of nuclear power plants with piping having local wall thinning subjected to an earthquake. Former part. Aiming at further application

International Nuclear Information System (INIS)

Urabe, Yoshio

2011-01-01

Restart rule of nuclear power plants (NPPs) with piping having local wall thinning subjected to an earthquake was proposed taking account of local wall thinning, seismic effects and restart of NPPs with applicability of 'Guidelines for NPP Response to an Earthquake (EPRI NP-6695)' in Japan. Japan Earthquake Damage Intensity Scale (JEDIS) and Earthquake Ground Motion Level (EGML) were introduced. JEDIS was classified into four scales obtained from damage level of components and structures of NPPs subjected to an earthquake, while EGML was divided into four levels by safe shutdown earthquake ground motion (So), elastic design earthquake ground motion (Sd) and design earthquake ground motion (Ss). Combination of JEDIS and EGML formulated 4 x 4 matrix and determined detailed conditions of restart of NPPs. As a response to an earthquake, operator walk inspections and evaluation of earthquake ground motion were conducted to know the level of JEDIS. JEDIS level requested respective allowable conditions of restart of NPP, which were scale level dependent and consisted of weighted combination of damage inspection (operator walk inspections, focused inspections/tests and expanded inspections), integrity evaluation and repair/replacement. If JEDIS were assigned greater than 3 with expanded inspections, inspection of piping with local wall thinning, its integrity evaluation and repair/replacement if necessary were requested. Inspection and evaluation of piping with local wall thinning was performed based on JSME or ASME codes. Detailed work flow charts were presented. Carbon steel piping and elbow was chosen for evaluation. (T. Tanaka)

Development of carbon steel with superior resistance to wall thinning and fracture for nuclear piping system

International Nuclear Information System (INIS)

Rhee, Chang Kyu; Lee, Min Ku; Park, Jin Ju

2010-07-01

Carbon steel is usually used for piping for secondary coolant system in nuclear power plant because of low cost and good machinability. However, it is generally reported that carbon steel was failed catastrophically because of its low resistance to wall thinning and fracture toughness. Especially, flow accelerated corrosion (FAC) is one of main problems of the wall thinning of piping in the nuclear power plant. Therefore, in this project, fabrication technology of new advanced carbon steel materials modified by dispersion of nano-carbide ceramics into the matrix is developed first in order to improve the resistance to wall thinning and fracture toughness drastically compared to the conventional one. In order to get highly wettable fine TiC ceramic particles into molten metal, the micro-sized TiC particles were first mechanically milled by Fe (MMed TiC/Fe) in a high energy ball mill machine in Ar gas atmosphere, and then mixed with surfactant metal elements (Sn, Cr, Ni) to obtain better wettability, as this lowered surface tension of the carbon steel melt. According to microscopic images revealed that an addition of MMed TiC/Fe-surfactant mixed powders favorably disperses the fine TiC particles in the carbon steel matrix. It was also found that the grain size refinement of the cast matrix is achieved remarkably when fine TiC particles were added due to the fact that they act as nucleation sites during the solidification process. As a results, a cast carbon steel dispersed with fine TiC particles shows improved mechanical properties such as hardness, tensile strength and cavitation resistance compared to that of without particles. However, the slight decrease of toughness was found

Effect of local wall thinning on the collapse behavior of pipe elbows subjected to a combined internal pressure and in-plane bending load

International Nuclear Information System (INIS)

Kim, Jin-Weon; Na, Man-Gyun; Park, Chi-Yong

2008-01-01

The objective of this study was to investigate the effect of local wall thinning on the collapse behavior of pipe elbows subjected to a combined internal pressure and in-plane bending load. This study evaluated the global deformation behavior and collapse moment of the elbows, which contained various types of local wall-thinning defects at their intrados or extrados, using three-dimensional elastic-plastic finite element analysis. The analysis results showed that the global deformation behavior of locally wall-thinned elbows was largely governed by the mode of the bending and the elbow geometry rather than the wall-thinning parameters, except for elbows with considerably large and deep wall thinning that showed plastic instabilities induced by local buckling and plastic collapsing in the thinned area. The reduction in the collapse moment with wall-thinning depth was considerable when local buckling occurred in the thinned areas, whereas the effect of the thinning depth was small when ovalization occurred. The effects of the circumferential thinning angle and thinning length on the collapse moment of elbows were not major for shallow wall-thinning cases. For deeper wall-thinning cases, however, their effects were significant and the dependence of collapse moment on the axial thinning length was governed by the stress type applied to the wall-thinned area. Typically, the reduction in the collapse moment due to local wall thinning was clearer when the thinning defect was located at the intrados rather than the extrados, and it was apparent for elbows with larger bend radius

Measurement of pipe wall thinning by ultra acoustic resonance technique using optical fiber

International Nuclear Information System (INIS)

Shirai, Takehiro; Machijima, Yuichi

2009-01-01

This is the novel system for Pipe Wall Thickness measurement which is combined EAMT(Electro Magnetic Acoustic Transducer) and Optical Fiber Sensor. The conventional ultrasonic thickness meter is using in pipe wall thickness measurement. However, it is necessary to remove a heat insulator from pipe line. A characteristic of this novel system is that it is possible to measure without removing a heat insulator and on-line monitoring, because of measurement probe is attached between pipe surface and heat insulator. As a result of measured with this system, we could measure 30 mm thickness of carbon and stainless steel at the maximum and pipe specimen of elbow shape. Heat-resistant characteristic confirmed at 200 degrees C until about 7000 hours. (author)

Economic Analysis of Installing Fixed and Removable Insulation for Pipe Wall Thinning Management

Energy Technology Data Exchange (ETDEWEB)

Hwang, Kyeongmo; Yun, Hun [KEPCO E and C, Gimcheon (Korea, Republic of)

2016-12-15

To perform ultrasonic testing (UT) thickness measurement of the secondary side piping installed in nuclear power plants, the insulation for preventing heat loss should be removed. The type of insulation can be divided into fixed and removable insulation. Fixed and removable insulation have their own strengths and weaknesses. Removable insulation has been installed in the components susceptible to wall thinning caused by FAC and erosion from Shin-Kori unit 1, which commenced its commercial operation in 2011. In this paper, the number of repeated inspections of components and the number of replacements of fixed insulation were estimated and a more economical way was identified based on the manufacturing and installation costs for fixed and removable insulation.

Survey of a wireless NDT service for a nuclear piping wall thinning defect

International Nuclear Information System (INIS)

Choi, Yoo Rark; Lee, Jae Cheol

2008-01-01

The wireless sensor network has been issued for several years. The nuclear power plants all around world have adapted many kinds of sensor technologies for inspections and diagnostics of main instruments. Even though wireless sensor is more useful than wired sensor, wireless sensor based applications haven't been used in nuclear power plants because of the authorization of a jamming, an electromagnetic interference and so on. A wireless sensor uses a battery for its operations, but this battery can't be used for a long haul. It causes a battery change problem. There aren't any wireless sensor based NDT for a piping wall thinning part. We will describe a method of how to develop it in this paper

Connection of thin-walled casings

Energy Technology Data Exchange (ETDEWEB)

Druyan, V.M.; Grinev, A.F.; Gruzdev, V.D.; Perchanik, V.V.; Syplenko, V.T.

1981-08-28

A connection is suggested for castings which contains a nipple and coupling part with conical triangular threading. in order to improve the strength of the connection of thin-walled casings with ratio D/S>22, where D is the outer diameter of the casing, S is the thickness of the wall of the casing, the end of the pipe on the length from the end to the main plane of the thread is conical with constant thickness of the wall and conicity eqal to the conicity of the thread.

Pipe clamp effects on thin-walled pipe design

International Nuclear Information System (INIS)

Lindquist, M.R.

1980-01-01

Clamp induced stresses in FFTF piping are sufficiently large to require structural assessment. The basic principles and procedures used in analyzing FFTF piping at clamp support locations for compliance with ASME Code rules are given. Typical results from a three-dimensional shell finite element pipe model with clamp loads applied over the clamp/pipe contact area are shown. Analyses performed to categorize clamp induced piping loads as primary or secondary in nature are described. The ELCLAMP Computer Code, which performs analyses at clamp locations combining clamp induced stresses with stresses from overall piping system loads, is discussed. Grouping and enveloping methods to reduce the number of individual clamp locations requiring analysis are described

Screening method for piping wall loss by flow accelerated corrosion

International Nuclear Information System (INIS)

Ryu, Kyung Ha; Hwang, Il Soon; Lee, Na Young; Oh, Young Jin; Kim, Ji Hyun; Park, Jin Ho; Sohn, Chang Ho

2008-01-01

Flow accelerated corrosion (FAC) phenomenon has persisted its impact on plant reliability and personnel safety. Unless we change the operation condition drastically, most parameters affecting FAC will not be effectively controlled. In order to help expand piping inspection coverage, we have developed a screening approach to monitor the wall thinning by direct current potential drop (DCPD) technique. To improve the applicability to the complex piping network such as the secondary cooling water system in PWR's, we devised the equipotential control method that can eliminate undesired leakage currents outside a measurement section. In this paper, we present Wide Range Monitoring (WiRM) and Narrow Range Monitoring (NaRM) with Equipotential Switching Direct Current Potential Drop (ES-DCPD) method to rapidly monitor the thinning of piping. Based on the WiRM results, susceptible locations can be identified for further inspection by ultrasound technique (UT). On-line monitoring of a thinned location can be made by NaRM. Finite element analysis results and a closed-form resistance model are developed for the comparison with measured wall thinning by the developed DCPD technique. Verification experiments were conducted using UT as the reference. The result shows that model predictions and the experimental results agree well to confirm that both WiRM and NaRM based on ES-DCPD can be applicable to FAC management efforts

Screening method for piping wall loss by flow accelerated corrosion

International Nuclear Information System (INIS)

Ryu, K.H.; Hwang, I.S.; Lee, N.Y.; Oh, Y.J.; Park, J.H.; Sohn, C.H.

2007-01-01

Flow accelerated corrosion (FAC) phenomenon has persisted in its impact on plant reliability and personnel safety. Unless we change the operation condition drastically, most parameters affecting FAC will not be effectively controlled. In order to help expand piping inspection coverage, we have developed a screening approach to monitor the wall thinning by a Direct Current Potential drop (DCPD) technique. To improve the applicability to the complex piping network such as the secondary cooling water system in PWR's, we devised the equipotential control method that can eliminate undesired leakage currents outside a measurement section. In this paper, we present Wide Range Monitoring (WiRM) and Narrow Range Monitoring (NaRM) with Equipotential Switching Direct Current Potential Drop (ES-DCPD) method to rapidly monitor the thinning of piping. Based on the WiRM results, susceptible locations can be identified for further inspection by Ultrasonic Technique (UT). On-line monitoring of a thinned location can be made by NaRM. Finite element analysis results and a closed-form resistance model are developed for the comparison with measured wall thinning by the developed DCPD technique. Verification experiments were conducted using UT as the reference. The result shows that model predictions and the experimental results agree well to confirm that both WiRM and NaRM based on ES-DCPD can be applicable to FAC management efforts. (author)

Magnetic forces on a ferromagnetic HT-9 first wall/blanket and coolant pipe

International Nuclear Information System (INIS)

Lechtenberg, T.A.; Dahms, C.; Attaya, H.; Univ. of Wisconsin, Madison)

1984-01-01

The GFUN 3D code was used to model the toroidal fields and determine the magnetic body forces on the STARFIRE design for coolant pipes exiting the first wall sector and first wall/blanket modules. The HT-9 coolant pipes were modeled on the basis of a square bar having the same length and material volume as the coolant pipes. The stress analysis was performed using these magnetic forces applied to a pipe of 4 meters length, 8.25 cm O.D., and 0.75 cm thickness by the MODSAP stress analysis code. For the first wall/blanket module, GFUN 3D does not allow full modeling of the complex thin-walled structure or numerous small tubes because of the element aspect ratio limitations. Therefore, to obtain three dimensional loads, a solid homogeneous equivalent structure was used

Review of industry efforts to manage pressurized water reactor feedwater nozzle, piping, and feedring cracking and wall thinning

Energy Technology Data Exchange (ETDEWEB)

Shah, V.N.; Ware, A.G.; Porter, A.M.

1997-03-01

This report presents a review of nuclear industry efforts to manage thermal fatigue, flow-accelerated corrosion, and water hammer damage to pressurized water reactor (PWR) feedwater nozzles, piping, and feedrings. The review includes an evaluation of design modifications, operating procedure changes, augmented inspection and monitoring programs, and mitigation, repair and replacement activities. Four actions were taken: (a) review of field experience to identify trends of operating events, (b) review of technical literature, (c) visits to PWR plants and a PWR vendor, and (d) solicitation of information from 8 other countries. Assessment of field experience is that licensees have apparently taken sufficient action to minimize feedwater nozzle cracking caused by thermal fatigue and wall thinning of J-tubes and feedwater piping. Specific industry actions to minimize the wall-thinning in feedrings and thermal sleeves were not found, but visual inspection and necessary repairs are being performed. Assessment of field experience indicates that licensees have taken sufficient action to minimize steam generator water hammer in both top-feed and preheat steam generators. Industry efforts to minimize multiple check valve failures that have allowed backflow of steam from a steam generator and have played a major role in several steam generator water hammer events were not evaluated. A major finding of this review is that analysis, inspection, monitoring, mitigation, and replacement techniques have been developed for managing thermal fatigue and flow-accelerated corrosion damage to feedwater nozzles, piping, and feedrings. Adequate training and appropriate applications of these techniques would ensure effective management of this damage.

Review of industry efforts to manage pressurized water reactor feedwater nozzle, piping, and feedring cracking and wall thinning

International Nuclear Information System (INIS)

Shah, V.N.; Ware, A.G.; Porter, A.M.

1997-03-01

This report presents a review of nuclear industry efforts to manage thermal fatigue, flow-accelerated corrosion, and water hammer damage to pressurized water reactor (PWR) feedwater nozzles, piping, and feedrings. The review includes an evaluation of design modifications, operating procedure changes, augmented inspection and monitoring programs, and mitigation, repair and replacement activities. Four actions were taken: (a) review of field experience to identify trends of operating events, (b) review of technical literature, (c) visits to PWR plants and a PWR vendor, and (d) solicitation of information from 8 other countries. Assessment of field experience is that licensees have apparently taken sufficient action to minimize feedwater nozzle cracking caused by thermal fatigue and wall thinning of J-tubes and feedwater piping. Specific industry actions to minimize the wall-thinning in feedrings and thermal sleeves were not found, but visual inspection and necessary repairs are being performed. Assessment of field experience indicates that licensees have taken sufficient action to minimize steam generator water hammer in both top-feed and preheat steam generators. Industry efforts to minimize multiple check valve failures that have allowed backflow of steam from a steam generator and have played a major role in several steam generator water hammer events were not evaluated. A major finding of this review is that analysis, inspection, monitoring, mitigation, and replacement techniques have been developed for managing thermal fatigue and flow-accelerated corrosion damage to feedwater nozzles, piping, and feedrings. Adequate training and appropriate applications of these techniques would ensure effective management of this damage

Estimation of collapse moment for the wall-thinned pipe bends using fuzzy model identification

International Nuclear Information System (INIS)

Na, Man Gyun; Kim, Jin Weon; Hwang, In Joon

2006-01-01

In this work, the collapse moment due to wall-thinned defects is estimated through fuzzy model identification. A subtractive clustering method is used as the basis of a fast and robust algorithm for identifying the fuzzy model. The fuzzy model is optimized by a genetic algorithm combined with a least squares method. The developed fuzzy model has been applied to the numerical data obtained from the finite element analysis. Principal component analysis is used to preprocess the input signals into the fuzzy model to reduce the sensitivity to the input change and the fuzzy model are trained by using the data set prepared for training (training data) and verified by using another data set different (independent) from the training data. Also, three fuzzy models are trained, respectively, for three data sets divided into the three classes of extrados, intrados, and crown defects, which is because they have different characteristics. The relative root mean square (RMS) errors of the estimated collapse moment are 0.5397% for the training data and 0.8673% for the test data. It is known from this result that the fuzzy models are sufficiently accurate to be used in the integrity evaluation of wall-thinned pipe bends and elbows

A study on optimization of laser-generated ultrasound for evaluation of wall-thinning in pipelines

International Nuclear Information System (INIS)

Kang, Seung Hyun; Lee, Joon Hyun; Cho, Youn Ho

2004-01-01

Carbon steel pipes of nuclear power plants, local wall thinning may result from erosion-corrosion or FAC(Flow Accelerated Corrosion) damage. Local wall thinning is one of the major causes for the structural fracture of these pipes. Therefore, assessment of local wall thinning due to corrosion is an important issue in nondestructive evaluation for the integrity of nuclear power plants. In this study, a pulsed laser with an linear array slit generated guided waves in a carbon steel pipe. Time-frequency analysis of ultrasonic waveforms using the wavelet transform allowed the identification of generated guided wave modes by comparison with the theoretical dispersion curves. This study shows some experimental results about optimization of generating laser ultrasound using various linear array slits.

Drop Weight Impact Behavior of Al-Si-Cu Alloy Foam-Filled Thin-Walled Steel Pipe Fabricated by Friction Stir Back Extrusion

Science.gov (United States)

Hangai, Yoshihiko; Nakano, Yukiko; Utsunomiya, Takao; Kuwazuru, Osamu; Yoshikawa, Nobuhiro

2017-02-01

In this study, Al-Si-Cu alloy ADC12 foam-filled thin-walled stainless steel pipes, which exhibit metal bonding between the ADC12 foam and steel pipe, were fabricated by friction stir back extrusion. Drop weight impact tests were conducted to investigate the deformation behavior and mechanical properties of the foam-filled pipes during dynamic compression tests, which were compared with the results of static compression tests. From x-ray computed tomography observation, it was confirmed that the fabricated foam-filled pipes had almost uniform porosity and pore size distributions. It was found that no scattering of the fragments of collapsed ADC12 foam occurred for the foam-filled pipes owing to the existence of the pipe surrounding the ADC12 foam. Preventing the scattering of the ADC12 foam decreases the drop in stress during dynamic compression tests and therefore improves the energy absorption properties of the foam.

Differential Hall-sensor Pulsed Eddy Current Probe for the Detection of Wall thinning in an Insulated Stainless Steel Pipe

International Nuclear Information System (INIS)

Park, D. G.; Angani, Chandra S.; Cheong, Y. M.; Kim, C. G.

2010-01-01

The local wall thinning is one of the most important factors to limit the life-extension of large structures, such as the pipe lines in the NPPs. The pipelines are covered with a thermal insulator for low thermal loss. The PEC testing is the promising technological approach to the NDT, and it has been principally developed for the measurement of surface flaws, subsurface flaws and corrosion. In the pulsed eddy current (PEC) technique, the excitation coil is driven by repeated pulses. According to the skin - depth relationship multiple frequency components penetrate to different depths, hence the PEC technique has the potential for bringing up deeper information about the tested sample. Because of the potential advantages of the PEC, prevalent investigations on this technique have been done. In the present study a differential probe which is used in the Pulsed Eddy Current (PEC) system has been fabricated for the detection of wall thinning of insulated pipelines in a nuclear power plant (NPP). This technique can be used as a potential tool to detect the corrosion or the wall thinning of the pipelines without removing the insulation

Development of wall thinning screening system and its application to a commercial nuclear power plant

International Nuclear Information System (INIS)

Ryu, Kyung Ha; Hwang, Il Soon; Kim, Ji Hyun

2013-01-01

Highlights: • Wall loss screening system (WalSS) has been developed based on ES-DCPD method. • Screening criteria was established based on the thinning of the actual shape that occur in the power plant. • With the criteria, the WalSS gives priority of the need for inspection. • This technique was successfully applied to commercial nuclear power plant. - Abstract: A new non-destructive evaluation (NDE) method has been developed for metal pipes for the detection wall thinning. The method has been showed to be suitable for applications to electric power generation plants where flow accelerated corrosion (FAC) of carbon steel piping is a significant cause of increased maintenance and plant personnel casualty. The wall thinning screening system (WalSS) was developed in two major phases. In the first phase, the equipotential switching direct current potential drop (ES-DCPD) method was developed for piping wall (Ryu et al., 2008a, 2010). In the second phase, in this paper, a quantitative detection criteria was developed. The relative ES-DCPD change of 3.8% has been defined as the screening criteria for wall thinning schematization. This criteria means that the component with measured ES-DCPD change greater than 3.8% is called for a more comprehensive examination. In the criteria development, all variables were taken into consideration based on commercial plant piping inspection data such as initial thickness distributions, wall thinning shape and nominal thickness. The developed WalSS based on ES-DCPD was applied to a moisture separator reheater (MSR) drain line of a commercial nuclear power plant (NPP) during a scheduled overhaul. The measured ES-DCPD change was 2.16%, which is lower than the ES-DCPD criteria, identifying the pipe having adequate wall thickness. This is confirmed by site thickness inspection using ultrasonic technique (UT)

Mechanical assessment of local thinned pipings

International Nuclear Information System (INIS)

Meister, E.

2007-01-01

Local wall thinning is likely to be found in some piping systems of nuclear power plant under, for example, Flow Accelerated Corrosion in raw water systems or by loss of metal during the grinding of the weld seam. To assess the mechanical integrity in such situations, EDF/SEPTEN has developed calculation methods for the RSE-M (In Service Inspection Rules for the Mechanical components of PWR nuclear power islands) code. This paper focuses on the methodology used for internal pressure resistance evaluation based on limit load calculations. Beyond the Nuclear Safety classification and requirements given by the RSE-M code, this problem is general for Power Piping and the associated in service rules. (author) [fr

Development of Wall-Thinning Evaluation Procedure for Nuclear Power Plant Piping—Part 1: Quantification of Thickness Measurement Deviation

Directory of Open Access Journals (Sweden)

Hun Yun

2016-06-01

Full Text Available Pipe wall thinning by flow-accelerated corrosion and various types of erosion is a significant and costly damage phenomenon in secondary piping systems of nuclear power plants (NPPs. Most NPPs have management programs to ensure pipe integrity due to wall thinning that includes periodic measurements for pipe wall thicknesses using nondestructive evaluation techniques. Numerous measurements using ultrasonic tests (UTs; one of the nondestructive evaluation technologies have been performed during scheduled outages in NPPs. Using the thickness measurement data, wall thinning rates of each component are determined conservatively according to several evaluation methods developed by the United States Electric Power Research Institute. However, little is known about the conservativeness or reliability of the evaluation methods because of a lack of understanding of the measurement error. In this study, quantitative models for UT thickness measurement deviations of nuclear pipes and fittings were developed as the first step for establishing an optimized thinning evaluation procedure considering measurement error. In order to understand the characteristics of UT thickness measurement errors of nuclear pipes and fittings, round robin test results, which were obtained by previous researchers under laboratory conditions, were analyzed. Then, based on a large dataset of actual plant data from four NPPs, a quantitative model for UT thickness measurement deviation is proposed for plant conditions.

MODELING OF KINEMATICS OF A PLASTIC SHAPING AT CALIBRATION OF A THIN-WALLED PRECISION PIPE SINKING

Directory of Open Access Journals (Sweden)

E. D. Chertov

2014-01-01

Full Text Available Summary. The mathematical model of kinematics of a plastic shaping at the sinking of a thin-walled precision pipe applied to calibration of the ends of the unified elements of the pipeline of aircraft from titanic alloys and corrosion-resistant steel before assembly to the route by means of automatic argon-arc welding of ring joints is developed. For modeling, the power criterion of stability with use of kinematic possible fields of speeds is applied to receiving the top assessment of effort of deformation. The developed model of kinematics of a plastic current allows to receive power parameters of the main condition of process of calibration by sinking and can be used for the solution of a task on stability of process of deformation by results of comparison of power (power parameters for the main (steady and indignant states. Modeling is made in cylindrical system of coordinates by comparison of options of kinematic possible fields of the speeds of a current meeting a condition of incompressibility and kinematic regional conditions. The result of the modeling was selected discontinuous field of high-speed, in which the decrease outer radius (R occurs only by increasing the thickness of the pipe wall (t. For this option the size of pressure of sinking had the smallest value, therefore the chosen field of speeds closely to the valid. It is established that with increase in a step of giving 1 at calibration by the multisector tool the demanded pressure of sinking of q decreases. At an identical step of giving 1 pipe with the smaller relative thickness of (t/r needs to be calibrated the smaller pressure of sinking. With increase of a limit of fluidity at shift of material of pipe preparation pressure of sinking of (q increases.

Fabrication of a multi-walled metal pipe

International Nuclear Information System (INIS)

Shimamune, Koji; Toda, Saburo; Ishida, Ryuichi; Hatanaka, Tatsuo.

1969-01-01

In concentrically arranged metal pipes for simulated fuel elements in the form of a multi-walled pipe, their one end lengthens gradually in the axial direction from inner and outer pipes toward a central pipe for easy adjustment of deformation which occurs when the pipes are drawn. A plastic electrical insulator is disposed between adjacent pipes. Each end of the pipes is equipped with an annular flexible stopper which is allowed to travel in the axial direction so as to prevent the insulator from falling during drawing work. At the other end, all pipes are constricted and joined to each other to thereby form the desired multi-walled pipe. (Mikami, T.)

Pipe support

International Nuclear Information System (INIS)

Pollono, L.P.

1979-01-01

A pipe support for high temperature, thin-walled piping runs such as those used in nuclear systems is described. A section of the pipe to be suppported is encircled by a tubular inner member comprised of two walls with an annular space therebetween. Compacted load-bearing thermal insulation is encapsulated within the annular space, and the inner member is clamped to the pipe by a constant clamping force split-ring clamp. The clamp may be connected to pipe hangers which provide desired support for the pipe

Thin-plate-type embedded ultrasonic transducer based on magnetostriction for the thickness monitoring of the secondary piping system of a nuclear power plant

Energy Technology Data Exchange (ETDEWEB)

Heo, Tae Hoon; Cho, Seung Hyun [Center for Safety Measurement, Korea Research Institute of Standards and Science, Daejeon (Korea, Republic of)

2016-12-15

Pipe wall thinning in the secondary piping system of a nuclear power plant is currently a major problem that typically affects the safety and reliability of the nuclear power plant directly. Regular in-service inspections are carried out to manage the piping system only during the overhaul. Online thickness monitoring is necessary to avoid abrupt breakage due to wall thinning. To this end, a transducer that can withstand a high-temperature environment and should be installed under the insulation layer. We propose a thin plate type of embedded ultrasonic transducer based on magnetostriction. The transducer was designed and fabricated to measure the thickness of a pipe under a high-temperature condition. A number of experimental results confirmed the validity of the present transducer.

Inspection of piping wall loss with flow accelerated corrosion accelerated simulation test

International Nuclear Information System (INIS)

Ryu, Kyung Ha; Kim, Ji Hak; Hwang, Il Soon; Lee, Na Young; Kim, Ji Hyun

2009-01-01

Flow Accelerated Corrosion (FAC) has become a hot issue for aging of passive components. Ultrasonic Technique (UT) has been adopted to inspect the secondary piping of Nuclear Power Plants (NPPs). UT, however, uses point detection method, which results in numerous detecting points and thus takes time. We developed an Equipotential Switching Direct Current Potential Drop (ES-DCPD) method to monitor the thickness of piping that covers wide range of piping at once time. Since the ES-DCPD method covers area, not a point, it needs less monitoring time. This can be a good approach to broad carbon steel piping system such as secondary piping of NPPs. In this paper, FAC accelerated simulation test results is described. We realized accelerated FAC phenomenon by 2 times test: 23.7% thinning in 216.7 hours and 51% thinning in 795 hours. These were monitored by ES-DCPD and traditional UT. Some parameters of water chemistry are monitored and controlled to accelerate FAC process. As sensitive factors on FAC, temperature and pH was changed during the test. The wall loss monitored results reflected these changes of water chemistry successfully. Developed electrodes are also applied to simulation loop to monitor water chemistry. (author)

Study of failure criterion applicable to elastic-plastic finite element analyses of wall-thinned pipes subjected to multi-axial loading. Case for groove type flaw under combined internal pressure and bending loading

International Nuclear Information System (INIS)

Mori, Kosuke; Meshii, Toshiyuki

2015-01-01

In this paper, a failure criterion applicable to large-strain finite element analysis (FEA) results was studied to predict the limit bending load M_c of the groove shaped wall-thinned pipes, under combined internal pressure and bending load, that experienced cracking. In our previous studies, Meshii and Ito (2012) considered cracking of pipes with groove shaped flaw (small axial length δ_z in Fig. 1) was due to the plastic instability at the wall-thinned section and proposed the Domain Collapse Criterion (DCC). The DCC could predict M_c of cracking for small δ_z by comparing the von Mises stress σ_M_i_s_e_s with the true tensile strength σ_B. Because the discrepancy in prediction of the M_c in the case of cracking was within 15%, it was considered that the predictability was could be improved further. Thus, in this work, attempt was made to improve the accuracy of M_c prediction with a perspective that multi-axial stress state might affect this plastic instability at the wall-thinned section. As a result of examination of the various failure criteria based on multi-axial stress, it was confirmed that the limit bending load of the groove flawed pipe that experienced cracking in experiment (Hereafter, it was expressed 'flawed pipe that experienced cracking') could be predicted within 5% accuracy by applying Hill's plastic instability onset criterion (Hill, 1952) to the outer surface of the crack penetration section. The accuracy of the predicted limit bending load was improved from DCC's within 15% to within 5%. (author)

On detection and automatic tracking of butt weld line in thin wall pipe welding by a mobile robot with visual sensor

International Nuclear Information System (INIS)

Suga, Yasuo; Ishii, Hideaki; Muto, Akifumi

1992-01-01

An automatic pipe welding mobile robot system with visual sensor was constructed. The robot can move along a pipe, and detect the weld line to be welded by visual sensor. Moreover, in order to make an automatic welding, the welding torch can track the butt weld line of the pipes at a constant speed by rotating the robot head. Main results obtained are summarized as follows: 1) Using a proper lighting fixed in front of the CCD camera, the butt weld line of thin wall pipes can be recongnized stably. In this case, the root gap should be approximately 0.5 mm. 2) In order to detect the weld line stably during moving along the pipe, a brightness distribution measured by the CCD camera should be subjected to smoothing and differentiating and then the weld line is judged by the maximum and minimum values of the differentials. 3) By means of the basic robot system with a visual sensor controlled by a personal computer, the detection and in-process automatic tracking of a weld line are possible. The average tracking error was approximately 0.2 mm and maximum error 0.5 mm and the welding speed was held at a constant value with error of about 0.1 cm/min. (author)

Insulated pipe clamp design

International Nuclear Information System (INIS)

Anderson, M.J.; Hyde, L.L.; Wagner, S.E.; Severud, L.K.

1980-01-01

Thin wall large diameter piping for breeder reactor plants can be subjected to significant thermal shocks during reactor scrams and other upset events. On the Fast Flux Test Facility, the addition of thick clamps directly on the piping was undesired because the differential metal temperatures between the pipe wall and the clamp could have significantly reduced the pipe thermal fatigue life cycle capabilities. Accordingly, an insulated pipe clamp design concept was developed. 5 refs

Construction of Earthquake - Proof Safety Evaluaiton Methods for Pipes with Wall Thinning

International Nuclear Information System (INIS)

Miyano, H.; Sekimura, N.; Takizawa, M.; Mastumoto, M.

2012-01-01

Since the Fukushima Dai-ichi accident, the importance of 'system safety' has been recognized anew. Particularly, system safety assessment of plants in operation from the various degradation perspectives, specifically, transition of time is very important. Accordingly, assessment on degradation will focus on the degradation of functions with passing of time, combined with the changes in the safety standards and concept of safety. Reliability assessment will be made on the consolidation of important functions, and not on individual components. The boundary function of the system will be one of the focus of this study. For the purpose of reliability assessment on the system by evaluating and quantifying the damage (or rupture) risk of piping - method for confirming the integrity of the system through the assessment on the damage (rupture) risk of the system when an external force caused by an earthquake is applied (the system is sound if the damage (rupture) risk is small) was examined on the basis of the prediction results for each of the parts in pipe wall thinning. In the next phase, the prediction results will be verified by tests, whereby, the improvement in reliability will be confirmed, and a combined assessment will be made in relation to the degradation factors of other systems. 'System safety' assessment method of plants in operation will be developed in a manner where a comprehensive assessment on the safety of the entire plant can be made. Specifically, the changes in the conditions, such as material degradations that degrade performance will be assessed on the entire system. Whereby, the risk caused by functional failure (damage) due to degradation will be regarded as the total of risk in the assessment. A framework on safety assessment will be structured, where the degree of safety will be measured by functional degradation, taking into consideration the changes made in the safety standards up to present. (author)

Defect Depth Measurement of Straight Pipe Specimen Using Shearography

International Nuclear Information System (INIS)

Chang, Ho Seob; Kim, Kyung Suk

2012-01-01

In the nuclear industry, wall thinning defect of straight pipe occur the enormous loss in life evaluation and safety evaluation. To use non-destructive technique, we measure deformation, vibration, defect evaluation. But, this techniques are a weak that is the measurement of the wide area is difficult and the time is caught long. In the secondary side of nuclear power plants mostly used steel pipe, artificiality wall thinning defect make in the side and different thickness make to the each other, wall thinning defect part of deformation measure by using shearography. In addition, optical measurement through deformation, vibration, defect evaluation evaluate pipe and thickness defects of pressure vessel is to evaluate quantitatively. By shearography interferometry to measure the pipe's internal wall thinning defect and the variation of pressure use the proposed technique, the quantitative defect is to evaluate the thickness of the surplus. The amount of deformation use thickness of surplus prediction of the actual thickness defect and approximately 7 percent error by ensure reliability. According to pressure the amount of deformation and the thickness of the surplus through DB construction, nuclear power plant pipe use wall thinning part soundness evaluation. In this study, pressure vessel of thickness defect measure proposed nuclear pipe of wall thinning defect prediction and integrity assessment technology development. As a basic research defected theory and experiment, pressure vessel of advanced stability and soundness and maintainability is expected to contribute foundation establishment

Nondestructive evaluation of wall thinning occurred under reinforced plate by MFL method

International Nuclear Information System (INIS)

Kikuchi, Hiroaki; Sato, Kaito; Shimizu, Isamu

2013-01-01

Basic study on applying magnetic flux leakage (MFL) method using ac excitation to a nondestructive evaluation of wall thinning occurred under reinforcing plates in nuclear power plants were performed. Frequently, MFL method by means of dc field for exciting specimens is adopted, and only intensity of magnetic flux density is evaluated. On the other hand, MFL with alternating current enable us to utilize not only amplitude of magnetic flux density but also phase difference, which contributes to evaluation with higher accuracy. Here, specimens with slit and pipe with imitated wall thinning are prepared and magnetized using magnetic yoke with ac field, and then the leakage magnetic flux density and the phase difference on the specimen surface are investigated. Additionally, specimens imitated wall thinning occurred under reinforcing plates were investigated by MFL with ac excitation. (author)

A study on the root cause identification of local wall thinning caused by deflected turbulent flow inside orifice of carbon steel components

International Nuclear Information System (INIS)

Park, S. H.; Kim, K. H.; Hwang, K. M.

2010-01-01

When components made of carbon steel in nuclear, fossil, and industry plants are exposed to flowing fluid, wall thinning caused by FAC (flow accelerated corrosion) can be generated and eventually ruptured at the portion of pressure boundary. A study to identify the locations generating local wall thinning and to disclose turbulence coefficients related to the local wall thinning was performed. Experiments and numerical analyses for orifice of down-scaled piping components were performed and the results were compared. Based on the results that the flow behaviors inside piping components can be simulated by numerical analysis, numerical analyses for magnified models to actual size of plants were performed. To disclose the relationship between turbulence coefficients and local thinning rate, numerical analyses were preformed for orifice components included in the main feedwater systems. The turbulence coefficients based on the numerical analyses were compared with the local wear rate based on the measured data. From the comparison of the results, the vertical flow velocity component (Vr) flowing to the wall after separating in the wall due to the geometrical configuration and colliding with the wall directly at an angle of some degree was analogous to the configuration of local wall thinning. (authors)

Evaluation of wall thinning of piping with reinforcing plates using ECT with controlled exciting field

International Nuclear Information System (INIS)

Ichihara, Toshiaki; Xie, Shejuan; Uchimoto, Tetsuya; Takagi, Toshiyuki

2011-01-01

No effective inspection method exists at present for detection and evaluation of wall thinning under the reinforcing plates to T-tubes in nuclear power plants, and the establishment of the inspection method is highly required. In this study, eddy current testing (ECT) with controlled exciting field is applied to evaluation of wall thinning under the reinforcing plates of T-tubes, and their feasibility is discussed. In order to induce eddy current field in deep region of doubled plates, pulse excitation and probe structures are investigated. Through experiments using specimens simulating tubes with reinforcing plates, it is shown that pulsed ECT and conventional TR type eddy current probe with optimized configuration have a capability of detecting and sizing the wall thinning under reinforcing plates. (author)

Pulsed TIG welding of pipes

International Nuclear Information System (INIS)

Killing, U.

1989-01-01

The present study investigates into the effects of impulse welding parameters on weld geometry in the joint welding of thin-walled sheets and pipes (d=2.5 mm), and it uses random samples of thick-walled sheets and pipes (d=10 mm), in fixed positions. (orig./MM) [de

Elastic-plastic dynamic behavior of guard pipes due to sudden opening of longitudinal cracks in the inner pipe and crash to the guard pipe wall

International Nuclear Information System (INIS)

Theuer, E.; Heller, M.

1979-01-01

Integrity of guard pipes is an important parameter in the design of nuclear steam supply systems. A guard pipe shall withstand all kinds of postulated inner pipe breaks without failure. Sudden opening of a crack in the inner pipe and crash of crack borders to the guard pipe wall represent a shock problem where complex phenomena of dynamic plastification as well as dynamic behavior of the entire system have to be taken in consideration. The problem was analyzed by means of Finite Element computation using the general purpose program MARC. Equation of motion was resolved by direct integration using the Newmark β-operator. Analysis shows that after 1,2 m sec crack borders touch the guard pipe wall for the first time. At this moment a considerable amount of local plastification appears in the inner pipe wall, while the guard pipe is nearly unstressed. After initial touching, the crack borders begin to slip along the guard pipe wall. Subsequently, a short withdrawal of the crack borders and a new crash occur, while the inner pipe rolls along the guard pipe wall. The analysis procedure described is suitable for designing numerous guard pipe geometries as well as U-Bolt restraint systems which have to withstand high-energy pipe rupture impact. (orig.)

Kimberlite Wall Rock Fragmentation: Venetia K08 Pipe Development

Science.gov (United States)

Barnett, W.; Kurszlaukis, S.; Tait, M.; Dirks, P.

2009-05-01

Volcanic systems impose powerful disrupting forces on the country rock into which they intrude. The nature of the induced brittle deformation or fragmentation can be characteristic of the volcanic processes ongoing within the volcanic system, but are most typically partially removed or obscured by repeated, overprinting volcanic activity in mature pipes. Incompletely evolved pipes may therefore provide important evidence for the types and stages of wall rock fragmentation, and mechanical processes responsible for the fragmentation. Evidence for preserved stages of fragmentation is presented from a detailed study of the K08 pipe within the Cambrian Venetia kimberlite cluster, South Africa. This paper investigates the growth history of the K08 pipe and the mechanics of pipe development based on observations in the pit, drill core and thin sections, from geochemical analyses, particle size distribution analyses, and 3D modeling. Present open pit exposures of the K08 pipe comprise greater than 90% mega-breccia of country rock clasts (gneiss and schist) with Drill core shows that below about 225 m the CRB includes increasing quantities of kimberlite. The breccia clasts are angular, clast-supported with void or carbonate cement between the clasts. Average clast sizes define sub-horizontal layers tens of metres thick across the pipe. Structural and textural observations indicate the presence of zones of re-fragmentation or zones of brittle shearing. Breccia textural studies and fractal statistics on particle size distributions (PSD) is used to quantify sheared and non- sheared breccia zones. The calculated energy required to form the non-sheared breccia PSD implies an explosive early stage of fragmentation that pre-conditions the rock mass. The pre-conditioning would have been caused by explosions that are either phreatic or phreatomagmatic in nature. The explosions are likely to have been centered on a dyke, or pulses of preceding volatile-fluid phases, which have

Online monitoring method using Equipotential Switching Direct Current potential drop for piping wall loss by flow accelerated corrosion

International Nuclear Information System (INIS)

Ryu, Kyung Ha; Lee, Tae Hyun; Kim, Ji Hak; Hwang, Il Soon; Lee, Na Young; Kim, Ji Hyun; Park, Jin Ho; Sohn, Chang Ho

2010-01-01

The flow accelerated corrosion (FAC) phenomenon persistently impacts plant reliability and personnel safety. We have shown that Equipotential Switching Direct Current Potential Drop (ES-DCPD) can be employed to detect piping wall loss induced by FAC. It has been demonstrated to have sufficient sensitivity to cover both long and short lengths of piping. Based on this, new FAC screening and inspection approaches have been developed. For example, resolution of ES-DCPD can be adjusted according to its monitoring purpose. The developed method shows good integrity during long test periods. It also shows good reproducibility. The Seoul National University FAC Accelerated Simulation Loop (SFASL) has been constructed for ES-DCPD demonstration purposes. During one demonstration, the piping wall was thinned by 23.7% through FAC for a 13,000 min test period. In addition to the ES-DCPD method, ultrasonic technique (UT) has been applied to SFASL for verification while water chemistry was continually monitored and controlled using electrochemical sensors. Developed electrochemical sensors showed accurate and stable water conditions in the SFASL during the test period. The ES-DCPD results were also theoretically predicted by the Sanchez-Caldera's model. The UT, however, failed to detect thinning because of its localized characteristics. Online UT that covers only local areas cannot assure the detection of wall loss.

Butt-welding technology for double walled Polyethylene pipe

International Nuclear Information System (INIS)

Lee, Bo-Young; Kim, Jae-Seong; Lee, Sang-Yul; Kim, Yeong K.

2012-01-01

Highlights: ► We developed a butt welding apparatus for doubled walled Polyethylene pipe. ► We design the welding process by analyzing thermal behaviors of the material. ► We performed the welding and tested the welded structural performances. ► We also applied the same technology to PVC pipes. ► We verified the butt welding was successful and effective for the pipes with irregular sections. -- Abstract: In this study, mechanical analyses of a butt welding technology for joining Polyethylene pipe are presented. The pipe had unique structure with double wall, and its section topology was not flat. For an effective repair of leakage and replacements of the pipe, the butt welding technology was developed and tested. For the material characterizations, thermodynamic analyses such as thermal gravimetric analysis and differential scanning calorimetry were performed. Based on the test results, the process temperature and time were determined to ensure safe joining of the pipes using a hot plate apparatus. The welding process was carefully monitored by measuring the temperature. Then, the joined pipes were tested by various methods to evaluate the quality. The analyses results showed the detail process mechanism during the joining process, and the test results demonstrated the successful application of the technology to the sewage pipe repairs.

Insulated pipe clamp design

International Nuclear Information System (INIS)

Anderson, M.J.; Hyde, L.L.; Wagner, S.E.; Severud, L.K.

1980-01-01

Thin wall large diameter piping for breeder reactor plants can be subjected to significant thermal shocks during reactor scrams and other upset events. On the Fast Flux Test Facility, the addition of thick clamps directly on the piping was undesired because the differential metal temperatures between the pipe wall and the clamp could have significantly reduced the pipe thermal fatigue life cycle capabilities. Accordingly, an insulated pipe clamp design concept was developed. The design considerations and methods along with the development tests are presented. Special considerations to guard against adverse cracking of the insulation material, to maintain the clamp-pipe stiffness desired during a seismic event, to minimize clamp restraint on the pipe during normal pipe heatup, and to resist clamp rotation or spinning on the pipe are emphasized

Evaluation of clamp effects on LMFBR piping systems

International Nuclear Information System (INIS)

Jones, G.L.

1980-01-01

Loop-type liquid metal breeder reactor plants utilize thin-wall piping to mitigate through-wall thermal gradients due to rapid thermal transients. These piping loops require a support system to carry the combined weight of the pipe, coolant and insulation and to provide attachments for seismic restraints. The support system examined here utilizes an insulated pipe clamp designed to minimize the stresses induced in the piping. To determine the effect of these clamps on the pipe wall a non-linear, two-dimensional, finite element model of the clamp, insulation and pipe wall was used to determine the clamp/pipe interface load distributions which were then applied to a three-dimensional, finite element model of the pipe. The two-dimensional interaction model was also utilized to estimate the combined clamp/pipe stiffness

Probabilistic methods for evaluation of erosion-corrosion wall thinning in french pressurized water reactors

International Nuclear Information System (INIS)

Ardillon, E.; Bouchacourt, M.

1994-04-01

This paper describes the application of the probabilistic approach to a selected study section having known characteristics. The method is based on the physico-chemical model of erosion-corrosion, the variables of which are probabilized. The three main aspects of the model, namely the thermohydraulic flow conditions, the chemistry of the fluid, and the geometry of the installation, are described. The study ultimately makes it possible determine: - the evolution of wall thinning distribution, using the power station's measurements; - the main parameters of influence on the kinetics of wall thinning; - the evolution of the fracture probabilistic of the pipe in question. (authors). 10 figs., 7 refs

Microstructural characterization of pipe bomb fragments

International Nuclear Information System (INIS)

Gregory, Otto; Oxley, Jimmie; Smith, James; Platek, Michael; Ghonem, Hamouda; Bernier, Evan; Downey, Markus; Cumminskey, Christopher

2010-01-01

Recovered pipe bomb fragments, exploded under controlled conditions, have been characterized using scanning electron microscopy, optical microscopy and microhardness. Specifically, this paper examines the microstructural changes in plain carbon-steel fragments collected after the controlled explosion of galvanized, schedule 40, continuously welded, steel pipes filled with various smokeless powders. A number of microstructural changes were observed in the recovered pipe fragments: deformation of the soft alpha-ferrite grains, deformation of pearlite colonies, twin formation, bands of distorted pearlite colonies, slip bands, and cross-slip bands. These microstructural changes were correlated with the relative energy of the smokeless powder fillers. The energy of the smokeless powder was reflected in a reduction in thickness of the pipe fragments (due to plastic strain prior to fracture) and an increase in microhardness. Moreover, within fragments from a single pipe, there was a radial variation in microhardness, with the microhardness at the outer wall being greater than that at the inner wall. These findings were consistent with the premise that, with the high energy fillers, extensive plastic deformation and wall thinning occurred prior to pipe fracture. Ultimately, the information collected from this investigation will be used to develop a database, where the fragment microstructure and microhardness will be correlated with type of explosive filler and bomb design. Some analyses, specifically wall thinning and microhardness, may aid in field characterization of explosive devices.

Magnet fall inside a conductive pipe: motion and the role of the pipe wall thickness

Energy Technology Data Exchange (ETDEWEB)

Donoso, G; Ladera, C L; Martin, P [Departamento de Fisica, Universidad Simon BolIvar, Apdo. 89000, Caracas 1080 (Venezuela, Bolivarian Republic of)], E-mail: clladera@usb.ve, E-mail: pmartin@usb.ve

2009-07-15

Theoretical models and experimental results are presented for the retarded fall of a strong magnet inside a vertical conductive non-magnetic tube. Predictions and experimental results are in good agreement modelling the magnet as a simple magnetic dipole. The effect of varying the pipe wall thickness on the retarding magnetic drag is studied for pipes of different materials. Conductive pipes of thinner walls produce less dragging force and the retarded fall of the magnet is seen to consist of an initial transient accelerated regime followed by a stage of uniform motion. Alternative models of the magnet field are also presented that improve the agreement between theory and experiments.

OPDE-The international pipe failure data exchange project

Energy Technology Data Exchange (ETDEWEB)

Lydell, Bengt [OPDE Clearinghouse, 16917 S. Orchid Flower Trail, Vail, AZ 85641-2701 (United States)], E-mail: boylydell@msn.com; Riznic, Jovica [Canadian Nuclear Safety Commission, Operational Engineering Assessment Division, PO Box 1046, Station B, Ottawa, Ont. K1P 5S9 (Canada)], E-mail: jovica.riznic@cnsc-ccsn.gc.ca

2008-08-15

Certain member countries of the Organization for Economic Cooperation and development (OECD) in 2002 established the OECD pipe failure data exchange project (OPDE) to produce an international database on the piping service experience applicable to commercial nuclear power plants. OPDE is operated under the umbrella of the OECD Nuclear Energy Agency (NEA). The Project collects pipe failure data including service-induced wall thinning, part through-wall crack, pinhole leak, leak, and rupture/severance (i.e., events involving large through-wall flow rates up to and beyond the make-up capacity of engineered safeguards systems). The part through-wall events include degradation in excess of design code allowable for pipe wall thinning or crack depth. OPDE also addresses such degradation that could have generic implications regarding the reliability of in-service inspection. Currently the OPDE database includes approximately 3,700 records on pipe failure affecting ASME Code Class 1 through 3 and non-safety-related (non-Code) piping. This paper presents the motivations and objectives behind the establishment of the OPDE project. The paper also summarizes the unique data quality considerations that are associated with the reporting and recording of piping component degradation and failure. An overview of the database content is included to place it in perspective relative to past efforts to systematically collect and evaluate service experience data on piping performance. Finally, a brief summary is given of current database application studies.

OPDE-The international pipe failure data exchange project

International Nuclear Information System (INIS)

Lydell, Bengt; Riznic, Jovica

2008-01-01

Certain member countries of the Organization for Economic Cooperation and development (OECD) in 2002 established the OECD pipe failure data exchange project (OPDE) to produce an international database on the piping service experience applicable to commercial nuclear power plants. OPDE is operated under the umbrella of the OECD Nuclear Energy Agency (NEA). The Project collects pipe failure data including service-induced wall thinning, part through-wall crack, pinhole leak, leak, and rupture/severance (i.e., events involving large through-wall flow rates up to and beyond the make-up capacity of engineered safeguards systems). The part through-wall events include degradation in excess of design code allowable for pipe wall thinning or crack depth. OPDE also addresses such degradation that could have generic implications regarding the reliability of in-service inspection. Currently the OPDE database includes approximately 3,700 records on pipe failure affecting ASME Code Class 1 through 3 and non-safety-related (non-Code) piping. This paper presents the motivations and objectives behind the establishment of the OPDE project. The paper also summarizes the unique data quality considerations that are associated with the reporting and recording of piping component degradation and failure. An overview of the database content is included to place it in perspective relative to past efforts to systematically collect and evaluate service experience data on piping performance. Finally, a brief summary is given of current database application studies

Liquid-metal flow through a thin-walled elbow in a plane perpendicular to a uniform magnetic field

International Nuclear Information System (INIS)

Walker, J.S.

1986-04-01

This paper presents analytical solutions for the liquid-metal flow through two straight pipes connected by a smooth elbow with the same inside radius. The pipes and the elbow lie in a plane which is perpendicular to a uniform, applied magnetic field. The strength of the magnetic field is assumed to be sufficiently strong that inertial and viscous effects are negligible. This assumption is appropriate for the liquid-lithium flow in the blanket of a magnetic confinement fusion reactor, such as a tokamak. The pipes and the elbow have thin metal walls

Reliability assessment for thickness measurements of pipe wall using probability of detection

International Nuclear Information System (INIS)

Nakamoto, Hiroyuki; Kojima, Fumio; Kato, Sho

2013-01-01

This paper proposes a reliability assessment method for thickness measurements of pipe wall using probability of detection (POD). Thicknesses of pipes are measured by qualified inspectors with ultrasonic thickness gauges. The inspection results are affected by human factors of the inspectors and include some errors, because the inspectors have different experiences and frequency of inspections. In order to ensure reliability for inspection results, first, POD evaluates experimental results of pipe-wall thickness inspection. We verify that the results have differences depending on inspectors including qualified inspectors. Second, two human factors that affect POD are indicated. Finally, it is confirmed that POD can identify the human factors and ensure reliability for pipe-wall thickness inspections. (author)

Turbulence Intensity and the Friction Factor for Smooth- and Rough-Wall Pipe Flow

OpenAIRE

Nils T. Basse

2017-01-01

Turbulence intensity profiles are compared for smooth- and rough-wall pipe flow measurements made in the Princeton Superpipe. The profile development in the transition from hydraulically smooth to fully rough flow displays a propagating sequence from the pipe wall towards the pipe axis. The scaling of turbulence intensity with Reynolds number shows that the smooth- and rough wall level deviates with increasing Reynolds number. We quantify the correspondence between turbulence intensity and th...

Ultrasonic Measurement of Erosion/corrosion Rates in Industrial Piping Systems

Science.gov (United States)

Sinclair, A. N.; Safavi, V.; Honarvar, F.

2011-06-01

Industrial piping systems that carry aggressive corrosion or erosion agents may suffer from a gradual wall thickness reduction that eventually threatens pipe integrity. Thinning rates could be estimated from the very small change in wall thickness values measured by conventional ultrasound over a time span of at least a few months. However, measurements performed over shorter time spans would yield no useful information—minor signal distortions originating from grain noise and ultrasonic equipment imperfections prevent a meaningful estimate of the minuscule reduction in echo travel time. Using a Model-Based Estimation (MBE) technique, a signal processing scheme has been developed that enables the echo signals from the pipe wall to be separated from the noise. This was implemented in a laboratory experimental program, featuring accelerated erosion/corrosion on the inner wall of a test pipe. The result was a reduction in the uncertainty in the wall thinning rate by a factor of four. This improvement enables a more rapid response by system operators to a change in plant conditions that could pose a pipe integrity problem. It also enables a rapid evaluation of the effectiveness of new corrosion inhibiting agents under plant operating conditions.

Revisited the mathematical derivation wall thickness measurement of pipe for radiography

Energy Technology Data Exchange (ETDEWEB)

Hamzah, A.R.; Amir, S.M.M. [Non Destructive Testing(NDT) Group, Industrial Technology Div., Malaysian Nuclear Agency, Selangor (Malaysia)

2007-07-01

Wall thickness measurement of pipe is very important of the structural integrity of the industrial plant. However, the radiography method has an advantage because the ability of penetrating the insulated pipe. This will have economic benefit for industry. Moreover, the era of digital radiography has more advantages because the speed of radiographic work, less exposure time and no chemical used for film development. Either the conventional radiography or digital radiology, the wall thickness measurement is using the tangential radiography technique (TRT). In case, of a large diameter, pipe (more than inches) the determination maximum penetration wall thickness must be taken into the consideration. This paper is revisited the mathematical derivation of the determination of wall thickness measurement based on tangential radiography technique (TRT). The mathematical approach used in this derivation is the Pythagoras theorem and geometrical principles. In order to derive the maximum penetration wall thickness a similar approach is used. (authors)

STRAIN CONCENTRATION IN APICES OF RADIAL CRACKS IN A THIN COATED PIPE WALL

Directory of Open Access Journals (Sweden)

M. M. Payzulaev

2017-01-01

Full Text Available Objectives. The well-known discontinuous solution method, used in the study of infinite and semi-infinite domains, is generalised during the construction of solutions in Fourier series. This makes it possible to reduce the problem of the mechanics of a deformable solid for a limited region containing cuts or inclusions to the solution of an integral equation (or system with respect to discontinuities of the functions being defined.Methods. The method was implemented through the application to the solution of the theoretical elasticity problem for a pipe section (plane deformation weakened by an internal radial crack. The pipe was loaded with hydrostatic pressure and a thin coating is applied on its inner surface, improving its physical and mechanical properties. The applied method, combined with the conventional integral transformation, can be effectively used in the construction of discontinuous solutions of three-dimensional problems of the theory of elasticity.Results. Specially formulated boundary conditions were used as a coating model. In order to verify the adequacy of the adopted model, a series of numerical experiments was carried out. In some cases, calculations were carried out for the cross-section of a coated pipe in finite-element ANSYS and COMSOL software packages. In others, benefiting from the extensive capabilities of the FlexPDE software package, an uncoated pipe model was constructed, although using special boundary conditions. Comparison of the results obtained made it possible to ascertain the adequacy of the models constructed across a certain range of geometric and physical parameters.Conclusion. The problem is reduced to the solution of a singular integral equation with a Cauchy kernel with respect to the derivative of the jump in the tangential component of the displacement vector on the crack edges. Its solution is determined by the collocation method with a pre-selected feature. The ultimate goal of the study is to

Wall Thickness Measurement Of Insulated Pipe By Tangential Radiography Technique Using Ir 192

International Nuclear Information System (INIS)

Soedarjo

2000-01-01

Insulation pipe wall thickness by tangential radiography technique has been carried out using 41 Curie Iridium 192 source has activity for two carbon steel pipes. The outer diameter of the first pipe is 90 mm, wall thickness is 75.0 mm, source film film distance is 609.5 mm, source tangential point of insulation is 489.5 mm and exposure time 3 minute and 25 second. From the calculation, the first pipe thickness is found to be 12.54 mm and for the second pipe is 8.42 mm. The thickness is due to inaccuracy in reading the pipe thickness on radiography film and the geometry distortion radiation path

Seismic behaviour of un-cracked and cracked thin pipes

International Nuclear Information System (INIS)

Blay, N.; Brunet, G.; Gantenbein, F.; Aguilar, J.

1995-01-01

In order to evaluate the seismic behaviour of un-cracked and cracked thin pipes, subjected to high acceleration levels, seismic tests and calculations have been performed on straight thin pipes made of 316L stainless steel, loaded in pure bending by a permanent static and dynamic loading. The seismic tests were carried out on the AZALEE shaking table of the CEA laboratory TAMARIS. The influence of the elasto-plastic model with isotropic or kinematic hardening are studied. 5 refs., 7 figs., 2 tabs

Effects of Schmidt number on near-wall turbulent mass transfer in pipe flow

Energy Technology Data Exchange (ETDEWEB)

Kang, Chang Woo; Yang, Kyung Soo [Inha University, Incheon (Korea, Republic of)

2014-12-15

Large Eddy simulation (LES) of turbulent mass transfer in circular-pipe flow has been performed to investigate the characteristics of turbulent mass transfer in the near-wall region. We consider a fully-developed turbulent pipe flow with a constant wall concentration. The Reynolds number under consideration is Re{sub r} = 500 based on the friction velocity and the pipe radius, and the selected Schmidt numbers (Sc) are 0.71, 5, 10, 20 and 100. Dynamic subgrid-scale (SGS) models for the turbulent SGS stresses and turbulent mass fluxes were employed to close the governing equations. The current paper reports a comprehensive characterization of turbulent mass transfer in circular-pipe flow, focusing on its near-wall characteristics and Sc dependency. We start with mean fields by presenting mean velocity and concentration profiles, mean Sherwood numbers and mean mass transfer coefficients for the selected values of the parameters. After that, we present the characteristics of fluctuations including root-mean-square (rms) profiles of velocity, concentration, and mass transfer coefficient fluctuations. Turbulent mass fluxes and correlations between velocity and concentration fluctuations are also discussed. The near-wall behaviour of turbulent diffusivity and turbulent Schmidt number is shown, and other authors' correlations on their limiting behaviour towards the pipe wall are evaluated based on our LES results. The intermittent characteristics of turbulent mass transfer in pipe flow are depicted by probability density functions (pdf) of velocity and concentration fluctuations; joint pdfs between them are also presented. Instantaneous snapshots of velocity and concentration fluctuations are shown to supplement our discussion on the turbulence statistics. Finally, we report the results of octant analysis and budget calculation of concentration variance to clarify Sc-dependency of the correlation between near-wall turbulence structures and concentration fluctuation in

Effects of Schmidt number on near-wall turbulent mass transfer in pipe flow

International Nuclear Information System (INIS)

Kang, Chang Woo; Yang, Kyung Soo

2014-01-01

Large Eddy simulation (LES) of turbulent mass transfer in circular-pipe flow has been performed to investigate the characteristics of turbulent mass transfer in the near-wall region. We consider a fully-developed turbulent pipe flow with a constant wall concentration. The Reynolds number under consideration is Re r = 500 based on the friction velocity and the pipe radius, and the selected Schmidt numbers (Sc) are 0.71, 5, 10, 20 and 100. Dynamic subgrid-scale (SGS) models for the turbulent SGS stresses and turbulent mass fluxes were employed to close the governing equations. The current paper reports a comprehensive characterization of turbulent mass transfer in circular-pipe flow, focusing on its near-wall characteristics and Sc dependency. We start with mean fields by presenting mean velocity and concentration profiles, mean Sherwood numbers and mean mass transfer coefficients for the selected values of the parameters. After that, we present the characteristics of fluctuations including root-mean-square (rms) profiles of velocity, concentration, and mass transfer coefficient fluctuations. Turbulent mass fluxes and correlations between velocity and concentration fluctuations are also discussed. The near-wall behaviour of turbulent diffusivity and turbulent Schmidt number is shown, and other authors' correlations on their limiting behaviour towards the pipe wall are evaluated based on our LES results. The intermittent characteristics of turbulent mass transfer in pipe flow are depicted by probability density functions (pdf) of velocity and concentration fluctuations; joint pdfs between them are also presented. Instantaneous snapshots of velocity and concentration fluctuations are shown to supplement our discussion on the turbulence statistics. Finally, we report the results of octant analysis and budget calculation of concentration variance to clarify Sc-dependency of the correlation between near-wall turbulence structures and concentration fluctuation in the

Radiation transmission pipe thickness measurement system

International Nuclear Information System (INIS)

Higashi, Yasuhiko

2010-01-01

Fuji Electric Systems can be measured from the outer insulation of the transmission Characteristics and radiation detection equipment had been developed that can measure pipe wall thinning in plant and running, the recruitment of another three-beam calculation method by pipe thickness measurement system was developed to measure the thickness of the pipe side. This equipment has been possible to measure the thickness of the circumferential profile of the pipe attachment by adopting automatic rotation. (author)

Water hammer with fluid-structure interaction in thick-walled pipes

NARCIS (Netherlands)

Tijsseling, A.S.

2007-01-01

A one-dimensional mathematical model is presented which describes the acoustic behaviour of thick-walled liquid-filled pipes. The model is based on conventional water-hammer and beam theories. Fluid–structure interaction (FSI) is taken into account. The equations governing straight pipes are derived

A flexible film type EMAT for inspection of small diameter pipe

Energy Technology Data Exchange (ETDEWEB)

Pei, Cuixiang; Xiao, Pan; Zhao, Siqi; Chen, Zhenmao [Xi' an Jiaotong University, Xi' an (China); Takagi, Toshiyuki [Institute of Fluid Science, Tohoku University, Sendai (Japan)

2017-08-15

Pipe structures are widely applied in industries, and different kinds of defects may occur in the structures during their long-time service. For non-destructive testing of defects in pipes of small diameter, it has to be conducted from the inner side of the pipe when there is no space for detection from the outside or the geometry of the outside tube surface is too complicated. In this work, a flexible film type Electromagnetic acoustic transducer (EMAT) probe with a dual coil configuration is developed. The new probe is flexible and can be inserted into the pipe for inspection. First, the feasibility of the new probe was studied through numerical simulation. Then the feasibility of the proposed flexible EMAT for detection of wall thinning in small diameter pipe was verified experimentally. It was found that the new EMAT method is suitable for the detection of wall thinning defects for small pipes.

A semi-empirical method for measuring thickness of pipe-wall using gamma scattering technique

International Nuclear Information System (INIS)

Vo Hoang Nguyen; Hua Tuyet Le; Le Dinh Minh Quan; Hoang Duc Tam; Le Bao Tran; Tran Thien Thanh; Tran Nguyen Thuy Ngan; Chau Van Tao; VNUHCM-University of Science, Ho Chi Minh City; Huynh Dinh Chuong

2016-01-01

In this work, we propose a semi-empirical method for determining the thickness of pipe-wall, of which the determination is performed by combining the experimental and Monte Carlo simulation data. The testing measurements show that this is an efficient method to measure the thickness of pipe-wall. In addition, this work also shows that it could use a NaI(Tl) scintillation detector and a low activity source to measure the thickness of pipe-wall, which is simple, quick and high accuracy method. (author)

Dynamic pipe control with a multiple digit automatic measuring device

International Nuclear Information System (INIS)

Jenzer, P.

1984-01-01

With the flow rotating method, thin-walled pipes can be produced with very tight tolerances and high mechanical sturdiness. The measuring device permits a dynamic control of these pipes, the outer diameter of which can lie between 70 and 300 mm, the length between 500 and 2000 mm and the wall thickness between 0,5 and 10 mm. Depending on the pipe type, up to 27 measurements in a maximum of 5 measuring levels are to be controlled. (orig.) [de

78 FR 42546 - Light-Walled Rectangular Pipe and Tube From China, Korea, Mexico, and Turkey: Notice of...

Science.gov (United States)

2013-07-16

...-Walled Rectangular Pipe and Tube From China, Korea, Mexico, and Turkey: Notice of Commission... countervailing duty order on light-walled rectangular pipe and tube from China and the antidumping duty orders on light-walled rectangular pipe and tube from China, Korea, Mexico, and Turkey would be likely to lead to...

New portable pipe wall thickness measuring technique

Science.gov (United States)

Pascente, Joseph E.

1998-03-01

One of the biggest inspection challenges facing many of the process industries; namely the petrochemical, refining, fossil power, and pulp and paper industries is: How to effectively examine their insulated piping? While there are a number of failure mechanisms involved in various process piping systems, piping degradation through corrosion and erosion are by far the most prevalent. This degradation can be in the form of external corrosion under insulation, internal corrosion through a variety of mechanisms, and internal erosion caused by the flow of the product through the pipe. Refineries, chemical plants and electrical power plants have MANY thousands of miles of pipe that are insulated to prevent heat loss or heat absorption. This insulation is often made up of several materials, with calcium based material being the most dense. The insulating material is usually wrapped with an aluminum or stainless steel outer wrap. Verification of wall thickness of these pipes can be accomplished by removing the insulation and doing an ultrasound inspection or by taking x- rays at a tangent to the edge of the pipe through the insulation. Both of these processes are slow and expensive. The time required to obtain data is measured in hours per meter. The ultrasound method requires that the insulation be plugged after the inspection. The surface needs to be cleaned or the resulting data will not be accurate. The tangent x-ray only shows two thicknesses and requires that the area be roped off because of radiation safety.

An investigation of wall temperature characteristics to evaluate thermal fatigue at a T-junction pipe

International Nuclear Information System (INIS)

Miyoshi, Koji; Nakamura, Akira; Utanohara, Yoichi; Takenaka, Nobuyuki

2014-01-01

Thermal fatigue cracking may initiate at a T-junction pipe where high and low temperature fluids mix. In this study, wall temperature characteristics at a T-junction pipe were investigated to improve the evaluation method for thermal fatigue. The stainless steel test section consisted of a horizontal main pipe (diameter, 150 mm) and a T-junction connected to a vertical branch pipe (diameter, 50 mm). The inlet flow velocities in the main and branch pipes were set to 0.99 m/s and 0.66 m/s respectively to produce a wall jet pattern in which the jet from the branch pipe was bent by the main pipe flow and made to flow along the pipe wall. The temperature difference was 34.1 K. A total of 148 thermocouples were installed to measure the wall temperature on the pipe inner surface in the downstream region. The maximum of temperature fluctuation intensity on the pipe inner surface was measured as 5% of the fluid temperature difference at the inlets. The dominant frequency of the large temperature fluctuations in the region downstream from z = 0.5D m was equal to 0.2 of the Strouhal number, which was equal to the frequency caused by the vortex streets generated around the jet flow. The large temperature fluctuation was also observed with the period of about 10 s. The fluctuation was caused by spreading of the heated region in the circumferential direction. (author)

Secondary pipe rupture at Mihama unit 3

International Nuclear Information System (INIS)

Hajime Ito; Takehiko Sera

2005-01-01

The secondary system pipe rupture occurred on August 9, 2004, while Mihama unit 3 was operating at the rated thermal power. The rupture took place on the condensate line-A piping between the No.4 LP heater and the deaerator, downstream of an orifice used for measuring the condensate flux. The pipe is made of carbon steel, and normally has 558.8 mm diameter and 10 mm thickness. The pipe wall had thinned to 0.4 mm at the point of minimum thickness. It is estimated that the disturbed flow of water downstream of the orifice caused erosion/corrosion and developed wall thinning, leading to a rupture at the thinnest section under internal pressure, about 1MPa. Observation of the pipe internal surface revealed a scale-like pattern typical in this kind of phenomenon. Eleven workers who were preparing for an annual outage that was to start from August 14 suffered burn injuries, of who five died. Since around 1975, we, Kansai Electric, have been checking pipe wall thickness while focusing on the thinning of carbon steel piping in the secondary system. Summarizing the results from such investigation and reviewing the latest technical knowledge including operating experience from overseas utilities, we compiled the pipe thickness management guideline for PWR secondary pipes, 1990. The pipe section that ruptured at the Mihama unit 3 should have been included within the inspection scopes according to the guideline but was not registered on the inspection list. It had not been corrected for almost thirty years. As the result, this pipe section had not been inspected even once since the beginning of the plant operation, 1976. It seems that the quality assurance and maintenance management had not functioned well regarding the secondary system piping management, although we were responsible for the safety of nuclear power plants as licensee. We will review the secondary system inspection procedure and also improve the pipe thickness management guideline. And also, we would replace

Bacterial community radial-spatial distribution in biofilms along pipe wall in chlorinated drinking water distribution system of East China.

Science.gov (United States)

Liu, Jingqing; Ren, Hongxing; Ye, Xianbei; Wang, Wei; Liu, Yan; Lou, Liping; Cheng, Dongqing; He, Xiaofang; Zhou, Xiaoyan; Qiu, Shangde; Fu, Liusong; Hu, Baolan

2017-01-01

Biofilms in the pipe wall may lead to water quality deterioration and biological instability in drinking water distribution systems (DWDSs). In this study, bacterial community radial-spatial distribution in biofilms along the pipe wall in a chlorinated DWDS of East China was investigated. Three pipes of large diameter (300, 600, and 600 mm) were sampled in this DWDS, including a ductile cast iron pipe (DCIP) with pipe age of 11 years and two gray cast iron pipes (GCIP) with pipe ages of 17 and 19 years, and biofilms in the upper, middle, and lower parts of each pipe wall were collected. Real-time quantitative polymerase chain reaction (qPCR) and culture-based method were used to quantify bacteria. 454 pyrosequencing was used for bacterial community analysis. The results showed that the biofilm density and total solid (TS) and volatile solid (VS) contents increased gradually from the top to the bottom along the pipe wall. Microorganisms were concentrated in the upper and lower parts of the pipe wall, together accounting for more than 80 % of the total biomass in the biofilms. The bacterial communities in biofilms were significantly different in different areas of the pipe wall and had no strong interaction. Compared with the upper and lower parts of the pipe wall, the bacterial community in the middle of the pipe wall was distributed evenly and had the highest diversity. The 16S rRNA genes of various possible pathogens, including Escherichia coli, Staphylococcus epidermidis, Pseudomonas aeruginosa, and Salmonella enterica, were detected in the biofilms, and the abundances of these possible pathogens were highest in the middle of the pipe wall among three areas. The detachment of the biofilms is the main reason for the deterioration of the water quality in DWDSs. The results of this study suggest that the biofilms in the middle of the pipe wall have highly potential risk for drinking water safety, which provides new ideas for the study of the microbial ecology in

Investigation on field method using strain measurement on pipe surface to measure pressure pulsation in piping systems

International Nuclear Information System (INIS)

Maekawa, Akira; Tsuji, Takashi; Takahashi, Tsuneo; Kato, Minoru

2013-01-01

Accurate evaluation of the occurrence location and amplitude of pressure pulsations in piping systems can lead to efficient plant maintenance by preventing fatigue failure of piping and components because the pulsations can be one of the main causes of vibration fatigue and acoustic noise in piping. A non-destructive field method to measure pressure pulsations easily and directly was proposed to replace conventional methods such as prediction using numerical simulations and estimation using locally installed pressure gauges. The proposed method was validated experimentally by measuring pulsating flow in a mock-up piping system. As a result, it was demonstrated that the method to combine strain measurement on the outer surface of pipe with the formula for thick-walled cylinders could measure amplitudes and behavior of the pressure pulsations with a practical accuracy. Factors affecting the measurement accuracy of the proposed method were also discussed. Furthermore, the applicability of the formula for thin-walled cylinders was examined for variously shaped pipes. (author)

Tank wall thinning -- Process and programs

International Nuclear Information System (INIS)

Greer, S.D.; McBrine, W.J.

1994-01-01

In-service thinning of tank walls has occurred in the power industry and can pose a significant risk to plant safety and dependability. Appropriate respect for the energy stored in a high-pressure drain tank warrants a careful consideration of this possibility and appropriate action in order to assure the adequate safety margins against leakage or rupture. Although it has not proven to be a widespread problem, several cases of wall thinning and at least one recent tank rupture has highlighted this issue in recent years, particularly in nuclear power plants. However, the problem is not new or unique to the nuclear power industry. Severe wall thinning in deaerator tanks has been frequently identified at fossil-fueled power plants. There are many mechanisms which can contribute to tank wall thinning. Considerations for a specific tank are dictated by the system operating conditions, tank geometry, and construction material. Thinning mechanisms which have been identified include: Erosion/Corrosion Impingement Erosion Cavitation Erosion General Corrosion Galvanic Corrosion Microbial-induced Corrosion of course there are many other possible types of material degradation, many of which are characterized by pitting and cracking. This paper specifically addresses wall thinning induced by Erosion/Corrosion (also called Flow-Accelerated Corrosion) and Impingement Erosion of tanks in a power plant steam cycle. Many of the considerations presented are applicable to other types of vessels, such as moisture separators and heat exchangers

A Study of Laser-generated Ultrasound for Evaluation of Thickness Reduction in Piping System

International Nuclear Information System (INIS)

Seo, Kyung Chul; Choi, Sang Woo; Lee, Jun Hyun; Kang, Seung Hyun

2005-01-01

In carbon steel pipes of nuclear power plants, local wall thinning may result from erosion-corrosion or FAC(Flow Accelerated Corrosion) damage. Local wall thinning is one of the major causes for the structural fracture of these pipes. Therefore, assessment of local wall thinning due to corrosion is an important issue in nondestructive evaluation for the integrity of nuclear power plants. In this study, laser-generated ultrasound technique was employed to evaluate local wall thinning due to corrosion. Guided waves were generated in the thermoelastic regime using a Q-switched pulsed Nd:YAG laser with an linear array slit. Time-frequency analysis of ultrasonic waveforms using wavelet transform and FRT(Fast Fourier Transform) allowed the identification of generated guided wave modes by comparison with the theoretical dispersion curves. This study shows some experimental results about optimization of generating laser ultrasound using various linear array slits.

Validation of nonlinear FEA models of a thin-walled elbow under extreme loading conditions for Sodium-cooled Fast Reactors

International Nuclear Information System (INIS)

Watakabe, Tomoyoshi; Wakai, Takashi; Jin, Chuanrong; Usui, Yoshiya; Sakai, Shinkichi; Ooshika, Junji; Tsukimori, Kazuyuki

2015-01-01

For the purpose of confirming failure modes and safety margin, some studies on the ultimate strength of thin-walled piping components for Sodium-cooled Fast Reactors (SFRs) under extreme loading conditions such as large earthquakes have been reported these several years. Nonlinear finite element analysis has been applied in these studies to simulate buckling and yielding with large deformation, whose accuracy is dependent on the element type, the mesh size, the elasto-plastic model and so on. It is important to check the validation of a finite element model for nonlinear analysis especially under extreme loading conditions. This paper presents static and dynamic analyses of a thin-walled elbow with large deformation under large seismic loading, and discusses the validation of the FEA models comparing with experimental results. The finite element analysis models in this study are generated by shell elements for a stainless steel pipe elbow of diameter-to-thickness ratio 59:1 similar to the main pipe of SFRs, which is used for shaking table tests. At first, a static analysis is carried out for an in-plane monotonic bending test, in order to confirm that the shell element is appropriate to the large deformation analysis and the material parameters are proper for the strain level in the experiments. And then, a dynamic in-plane bending test with the maximum acceleration of 11.7G is simulated by the nonlinear FEA with stiffness-proportional damping. The influence of mesh sizes on results is investigated, to determine proper mesh sizes and reduce the computational cost. Finally, comparing the results of the FEM analyses with those of experiments, it is concluded that the appropriately generated FEA models are effective and give accurate results for nonlinear analyses of the thin-walled elbow under large seismic loading. (author)

Procedure for manufacturing pipes with wall catalyst especially for steam reforming of hydrocarbons and to obtain methane

Energy Technology Data Exchange (ETDEWEB)

Golebiowski, A; Paluch-Paluch, S; Janecki, Z; Polanski, A; Hennel, W; Zielinski, J; Warzec, C; Lisowski, W

1978-07-13

Pipes with a wall catalyst must retain a firm connection between the wall and the catalyst system even at high temperatures. According to the invention, this can be achieved if a metal sponge is produced on the pipe wall using an electrolytic process, in which ceramic and catalytic materials are included. The manufacture of the pipes is explained by 7 examples.

78 FR 74161 - Light-Walled Rectangular Pipe and Tube From China, Korea, Mexico, and Turkey; Scheduling of Full...

Science.gov (United States)

2013-12-10

...-Walled Rectangular Pipe and Tube From China, Korea, Mexico, and Turkey; Scheduling of Full Five-Year... the Antidumping Duty Orders on Light-Walled Rectangular Pipe and Tube From China, Korea, Mexico, and... on light- walled rectangular pipe and tube from China, Korea, Mexico, and Turkey would be likely to...

Situation of secondary system piping wearing in overseas nuclear power plants

International Nuclear Information System (INIS)

Chiba, Goro

2005-01-01

In consideration of secondary system piping rupture accident at Mihama Nuclear Power Station Unit 3 of Kansai Electric Power Company in August 2004, the management system of secondary pipe wall thickness of Japan and foreign countries were investigated. Moreover, the tendency of the secondary piping thinning events on overseas which the Institute of Nuclear Safety System, Inc. (INSS) obtained was analyzed in order to verify the validity of the Japanese management system. Consequently, it was shown that in the U.S., the fault phenomenon of secondary system piping was reported continuously, and there were also many cases of both degradation and penetration of pipe wall. (author)

Intuitional experiment and numerical analysis of flow characteristics affected by flow accelerated corrosion in elbow pipe system

Energy Technology Data Exchange (ETDEWEB)

Kim, Hyung Joon [School of Mechanical and Aerospace Engineering, Seoul National University, Gwanak-gu, Seoul 151-744 (Korea, Republic of); Kim, Kyung Hoon, E-mail: kimkh@khu.ac.kr [Department of Mechanical Engineering, Kyung Hee University, Seochun 1, Yongin, Gyeonggi 446-701 (Korea, Republic of)

2016-05-15

Highlights: • Wall-thinning erosion of pipelines in plants leads to fatal accidents unexpectedly. • Flow Acceleration Corrosion (FAC) is a main reason of wall-thinning. • For industrial safety, it is necessary to verify the tendency of FAC. • We focused on local wall thinning by FAC with intuitional visualization experiment and numerical analysis in elbow pipe.

75 FR 82070 - Light-Walled Rectangular Pipe and Tube From China, Korea, and Mexico

Science.gov (United States)

2010-12-29

...-Walled Rectangular Pipe and Tube From China, Korea, and Mexico AGENCY: United States International Trade... from China, Korea, and Mexico that were found to be sold at less than fair value. Nacional de Acero S... panel proceeding in Light-Walled Rectangular Pipe and Tube from Mexico, USA-MEX-1904-04, to file...

Crack resistance of austenitic pipes with circumferential through-wall cracks

International Nuclear Information System (INIS)

Foerster, K.; Grueter, L.; Setz, W.; Bhandari, S.; Debaene, J.P.; Faidy, C.; Schwalbe, K.H.

1993-01-01

For monotonously increasing load the correct evaluation of the crack resistance properties of a structure is essential for safety analyses. Considerable attention has been given to the through-wall case, since this is generally believed to be the controlling case with regard to complete pipe failure. The maximum load conditions for circumferential crack growth in pipes under displacement-controlled loadings has been determined. The need for crack resistance curves, measured on circumferentially through-wall cracked straight pipes of austenitic stainless steel 316L under bending, is emphasized by the limitation in the data range on small specimens and by the differences in the procedures. To answer open questions and to improve calculational methods a joint fracture mechanics program is being performed by Electricite de France, Novatome and Siemens-Interatom. The working program contains experimental and theoretical investigations on the applicability of small-specimen data to real structures. 10 refs., 10 figs., 4 tabs

Full-signature real-time corrosion detection of underground casing pipes

NARCIS (Netherlands)

Yin, Jiming; Lu, Mi; Pineda de Gyvez, J.

2000-01-01

Corrosion monitoring and early detection of pits and wall thinning for casing pipes are considerably important to gas and petroleum industries since the frequently occurring corrosion at the internal or external parts of those steel casing pipes used in underground gas storage or oil fields causes

77 FR 3497 - Light-Walled Rectangular Pipe and Tube From Taiwan

Science.gov (United States)

2012-01-24

... Rectangular Pipe and Tube From Taiwan Determination On the basis of the record \\1\\ developed in the subject... order on light-walled rectangular pipe and tube from Taiwan would be likely to lead to continuation or recurrence of material injury to an industry in the United States within a reasonably foreseeable time. \\1...

Development of new assessment methodology for locally corroded pipe

International Nuclear Information System (INIS)

Lim, Hwan; Shim, Do Jun; Kim, Yun Jae; Kim, Young Jin

2002-01-01

In this paper, a unified methodology based on the local stress concept to estimate residual strength of locally thinned pipes is proposed. An underlying idea of the proposed methodology is that the local stress in the minimum section for locally thinned pipe is related to the reference stress, popularly used in creep problems. Then the problem remains how to define the reference stress, that is the reference load. Extensive three-dimensional Finite Element (FE) analyses were performed to simulate full-scale pipe tests conducted for various shapes of wall thinned area under internal pressure and bending moment. Based on these FE results, the reference load is proposed, which is independent of materials. A natural outcome of this method is the maximum load capacity. By comparing with existing test results, it is shown that the reference stress is related to the fracture stress, which in turn can be posed as the fracture criterion of locally thinned pipes. The proposed method is powerful as it can be easily generalised to more complex problems, such as pipe bends and tee-joints

Ultrasonic guided wave tomography for wall thickness mapping in pipes

Science.gov (United States)

Willey, Carson L.

Corrosion and erosion damage pose fundamental challenges to operation of oil and gas infrastructure. In order to manage the life of critical assets, plant operators must implement inspection programs aimed at assessing the severity of wall thickness loss (WTL) in pipelines, vessels, and other structures. Maximum defect depth determines the residual life of these structures and therefore represents one of the key parameters for robust damage mitigation strategies. In this context, continuous monitoring with permanently installed sensors has attracted significant interest and currently is the subject of extensive research worldwide. Among the different monitoring approaches being considered, significant promise is offered by the combination of guided ultrasonic wave technology with the principles of model based inversion under the paradigm of what is now referred to as guided wave tomography (GWT). Guided waves are attractive because they propagate inside the wall of a structure over a large distance. This can yield significant advantages over conventional pulse-echo thickness gage sensors that provide insufficient area coverage -- typically limited to the sensor footprint. While significant progress has been made in the application of GWT to plate-like structures, extension of these methods to pipes poses a number of fundamental challenges that have prevented the development of sensitive GWT methods. This thesis focuses on these challenges to address the complex guided wave propagation in pipes and to account for parametric uncertainties that are known to affect model based inversion and which are unavoidable in real field applications. The main contribution of this work is the first demonstration of a sensitive GWT method for accurately mapping the depth of defects in pipes. This is achieved by introducing a novel forward model that can extract information related to damage from the complex waveforms measured by pairs of guided wave transducers mounted on the pipe

Heat transfer of pulsating laminar flow in pipes with wall thermal inertia

International Nuclear Information System (INIS)

Yuan, Hongsheng; Tan, Sichao; Wen, Jing; Zhuang, Nailiang

2016-01-01

The effects of wall thermal inertia on heat transfer of pulsating laminar flow with constant power density within the pipe wall are investigated theoretically. The energy equation of the fully developed flow and heat transfer is solved by separation of variables and Green's function. The effects of the pulsation amplitude and frequency, the Prandtl number and the wall heat capacity on heat transfer features characterized by temperature, heat flux and Nusselt number are analyzed. The results show that the oscillation of wall heat flux increases along with the wall thermal inertia, while the oscillation of temperature and Nusselt number is suppressed by the wall thermal inertia. The influence of pulsation on the average Nusselt number is also obtained. The pulsating laminar flow can reduce the average Nusselt number. The Nusselt number reduction of pipe flow are a little more remarkable than that of flow between parallel plates, which is mainly caused by differences in hydraulic and thermal performances of the channels. (authors)

Conjugate heat transfer for turbulent flow in a thick walled plain pipe

Directory of Open Access Journals (Sweden)

Canli Eyub

2018-01-01

Full Text Available Laminar and turbulent flow have their own characteristics in respect of heat transfer in pipes. While conjugate heat transfer is a major concern for a thick walled pipe with laminar flow inside it, there are limited studies about a turbulent flow in a thick walled plain pipe considering the conjugate heat transfer. In order to conduct such a work by means of in-house developed code, it was desired to make a preliminary investigation with commercially available CFD codes. ANSYS CFD was selected as the tool since it has a positive reputation in the literature for reliability. Defined heat transfer problem was solved with SIMPLE and Coupled Schemes for pressure velocity coupling and results are presented accordingly.

Assessment of short through-wall circumferential cracks in pipes. Experiments and analysis: March 1990--December 1994

Energy Technology Data Exchange (ETDEWEB)

Brust, F.W.; Scott, P.; Rahman, S. [Battelle, Columbus, OH (United States)] [and others

1995-04-01

This topical report summarizes the work performed for the Nuclear Regulatory Commission`s (NRC) research program entitled ``Short Cracks in Piping and Piping Welds`` that specifically focuses on pipes with short through-wall cracks. Previous NRC efforts, conducted under the Degraded Piping Program, focused on understanding the fracture behavior of larger cracks in piping and fundamental fracture mechanics developments necessary for this technology. This report gives details on: (1) material property determinations, (2) pipe fracture experiments, and (3) development, modification, and validation of fracture analysis methods. The material property data required to analyze the experimental results are included. These data were also implemented into the NRC`s PIFRAC database. Three pipe experiments with short through-wall cracks were conducted on large diameter pipe. Also, experiments were conducted on a large-diameter uncracked pipe and a pipe with a moderate-size through-wall crack. The analysis results reported here focus on simple predictive methods based on the J-Tearing theory as well as limit-load and ASME Section 11 analyses. Some of these methods were improved for short-crack-length predictions. The accuracy of the various methods was determined by comparisons with experimental results from this and other programs. 69 refs., 124 figs, 49 tabs.

Assessment of short through-wall circumferential cracks in pipes. Experiments and analysis: March 1990--December 1994

International Nuclear Information System (INIS)

Brust, F.W.; Scott, P.; Rahman, S.

1995-04-01

This topical report summarizes the work performed for the Nuclear Regulatory Commission's (NRC) research program entitled ''Short Cracks in Piping and Piping Welds'' that specifically focuses on pipes with short through-wall cracks. Previous NRC efforts, conducted under the Degraded Piping Program, focused on understanding the fracture behavior of larger cracks in piping and fundamental fracture mechanics developments necessary for this technology. This report gives details on: (1) material property determinations, (2) pipe fracture experiments, and (3) development, modification, and validation of fracture analysis methods. The material property data required to analyze the experimental results are included. These data were also implemented into the NRC's PIFRAC database. Three pipe experiments with short through-wall cracks were conducted on large diameter pipe. Also, experiments were conducted on a large-diameter uncracked pipe and a pipe with a moderate-size through-wall crack. The analysis results reported here focus on simple predictive methods based on the J-Tearing theory as well as limit-load and ASME Section 11 analyses. Some of these methods were improved for short-crack-length predictions. The accuracy of the various methods was determined by comparisons with experimental results from this and other programs. 69 refs., 124 figs, 49 tabs

Qualitative and Quantitative Control of Wastewater Dual Wall Polyethylene Pipes

Directory of Open Access Journals (Sweden)

Mohammad Reza Salimi

2008-09-01

Full Text Available Pipes are the most important components of wastewater collection systems accounting for considerable costs in constructing such systems. In view of this and regarding the growing trend in design and execution of wastewater collection and transmission lines in recent years, various types of pipes have been introduced into the market. Selection of appropriate pipes and their qualitative and quantitative control, therefore, call for due consideration given their high cost share in collection systems. In this paper, efforts are made to consider various types of pipes used in (urban and rural wastewater collection networks in an attempt to signal the significance of qualitative and quantitative control of different dual wall polyethylene pipes used as sewers. Finally, the relevant issues regarding the methods and conditions for technical control and inspection of polyethylene sewer lines during construction and operation stages are provided.

Through wall degradation problem of the turbine extraction steam drain piping due to liquid drop impingement and measures taken for this problem at Fukushima Dai-ichi Nuclear Power Plant Unit 6

International Nuclear Information System (INIS)

Inagaki, Takeyuki; Kobayashi, Teruaki; Shimada, Shigeru; Inoue, Ryousuke; Usuba, Satoshi; Kimura, Takeo

2011-01-01

Through wall degradation was found on the extraction steam drain piping of Unit 6 of Fukushima Dai-ichi Nuclear Power Plant owned by Tokyo Electric Power Company after replacement of the turbine rotors with those of higher thermal efficiency. The mechanism of this degradation was loss of material due to liquid drop impingement. Since the estimated life time of the piping based on wall thickness measurements before the replacement was at least 9 years, the rapid wall thinning occurred after the replacement. This paper describes a summary of the phenomenon, its degradation mechanism and root cause, a temporary measurement taken for an immediate action and permanent measures taken during the next refueling outage. (author)

Nondestructive testing of welds on thin-walled tubing

Science.gov (United States)

Hagemaier, D. J.; Posakony, G. J.

1969-01-01

Special ultrasonic search unit, or transducer assembly, reliably inspects the quality of melt-through welds of fusion welded tubing couplers for hydraulic lines. This instrumentation can also be used to detect faulty braze bonds in thin-walled, small diameter joints and wall thickness of thin-walled metal tubing.

Euler–Lagrange simulation of gas–solid pipe flow with smooth and rough wall boundary conditions

DEFF Research Database (Denmark)

Mandø, Matthias; Yin, Chungen

2012-01-01

Numerical simulation of upward turbulent particle-laden pipe flow is performed with the intention to reveal the influence of surface roughness on the velocity statistics of the particle phase. A rough wall collision model, which models the surface as being sinusoidal, is proposed to account...... for the wall boundary condition ranging for smooth surfaces to very rough surfaces. This model accounts for the entire range of possible surface roughness found in pipes and industrial pneumatic equipment from smooth plastic pipes over machined steel pipes to cast iron surfaces. The model is based...... on a geometric interpretation of the wall collision process where the particle restitution coefficient is based on the data presented by Sommerfeld and Huber [1]. Simulations are performed using the Eulerian–Lagrangian methodology for the dilute one-way coupling regime. Results are reported for 3 different sizes...

Terahertz inline wall thickness monitoring system for plastic pipe extrusion

Energy Technology Data Exchange (ETDEWEB)

Hauck, J., E-mail: j.hauck@skz.de, E-mail: d.stich@skz.de, E-mail: p.heidemeyer@skz.de, E-mail: m.bastian@skz.de, E-mail: t.hochrein@skz.de; Stich, D., E-mail: j.hauck@skz.de, E-mail: d.stich@skz.de, E-mail: p.heidemeyer@skz.de, E-mail: m.bastian@skz.de, E-mail: t.hochrein@skz.de; Heidemeyer, P., E-mail: j.hauck@skz.de, E-mail: d.stich@skz.de, E-mail: p.heidemeyer@skz.de, E-mail: m.bastian@skz.de, E-mail: t.hochrein@skz.de; Bastian, M., E-mail: j.hauck@skz.de, E-mail: d.stich@skz.de, E-mail: p.heidemeyer@skz.de, E-mail: m.bastian@skz.de, E-mail: t.hochrein@skz.de; Hochrein, T., E-mail: j.hauck@skz.de, E-mail: d.stich@skz.de, E-mail: p.heidemeyer@skz.de, E-mail: m.bastian@skz.de, E-mail: t.hochrein@skz.de [SKZ - German Plastics Center, Wuerzburg (Germany)

2014-05-15

Conventional and commercially available inline wall thickness monitoring systems for pipe extrusion are usually based on ultrasonic or x-ray technology. Disadvantages of ultrasonic systems are the usual need of water as a coupling media and the high damping in thick walled or foamed pipes. For x-ray systems special safety requirements have to be taken into account because of the ionizing radiation. The terahertz (THz) technology offers a novel approach to solve these problems. THz waves have many properties which are suitable for the non-destructive testing of plastics. The absorption of electrical isolators is typically very low and the radiation is non-ionizing in comparison to x-rays. Through the electromagnetic origin of the THz waves they can be used for contact free measurements. Foams show a much lower absorption in contrast to acoustic waves. The developed system uses THz pulses which are generated by stimulating photoconductive switches with femtosecond laser pulses. The time of flight of THz pulses can be determined with a resolution in the magnitude of several ten femtoseconds. Hence the thickness of an object like plastic pipes can be determined with a high accuracy by measuring the time delay between two reflections on materials interfaces e.g. at the pipe's inner and outer surface, similar to the ultrasonic technique. Knowing the refractive index of the sample the absolute layer thickness from the transit time difference can be calculated easily. This method in principle also allows the measurement of multilayer systems and the characterization of foamed pipes.

Thin-wall approximation in vacuum decay: A lemma

Science.gov (United States)

Brown, Adam R.

2018-05-01

The "thin-wall approximation" gives a simple estimate of the decay rate of an unstable quantum field. Unfortunately, the approximation is uncontrolled. In this paper I show that there are actually two different thin-wall approximations and that they bracket the true decay rate: I prove that one is an upper bound and the other a lower bound. In the thin-wall limit, the two approximations converge. In the presence of gravity, a generalization of this lemma provides a simple sufficient condition for nonperturbative vacuum instability.

CHARACTERIZING PIPE WALL DEMAND: IMPLICATIONS FOR WATER QUALITY MODELING

Science.gov (United States)

It has become generally accepted that water quality can deteriorate in a distribution system through reactions in the bulk phase and/or at the pipe wall. These reactions may be physical, chemical or microbiological in nature. Perhaps one of the most serious aspects of water qua...

Erosion/corrosion-induced pipe wall thinning in US Nuclear Power Plants

International Nuclear Information System (INIS)

Wu, P.C.

1989-04-01

Erosion/corrosion in single-phase piping systems was not clearly recognized as a potential safety issue before the pipe rupture incident at the Surry Power Station in December 1986. This incident reminded the nuclear industry and the regulators that neither the US Nuclear Regulatory Commission (NRC) nor Section XI of the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code require utilities to monitor erosion/corrosion in the secondary systems of nuclear power plants. This report provides a brief review of the erosion/corrosion phenomenon and its major occurrence in nuclear power plants. In addition, efforts by the NRC, the industry, and the ASME Section XI Committee to address this issue are described. Finally, results of the survey and plant audits conducted by the NRC to assess the extent of erosion/corrosion-induced piping degradation and the status of program implementation regarding erosion/corrosion monitoring are discussed. This report will support a staff recommendation for an additional regulatory requirement concerning erosion/corrosion monitoring. 21 refs., 3 tabs

Effect of pressurization on helical guided wave energy velocity in fluid-filled pipes.

Science.gov (United States)

Dubuc, Brennan; Ebrahimkhanlou, Arvin; Salamone, Salvatore

2017-03-01

The effect of pressurization stresses on helical guided waves in a thin-walled fluid-filled pipe is studied by modeling leaky Lamb waves in a stressed plate bordered by fluid. Fluid pressurization produces hoop and longitudinal stresses in a thin-walled pipe, which corresponds to biaxial in-plane stress in a plate waveguide model. The effect of stress on guided wave propagation is accounted for through nonlinear elasticity and finite deformation theory. Emphasis is placed on the stress dependence of the energy velocity of the guided wave modes. For this purpose, an expression for the energy velocity of leaky Lamb waves in a stressed plate is derived. Theoretical results are presented for the mode, frequency, and directional dependent variations in energy velocity with respect to stress. An experimental setup is designed for measuring variations in helical wave energy velocity in a thin-walled water-filled steel pipe at different levels of pressure. Good agreement is achieved between the experimental variations in energy velocity for the helical guided waves and the theoretical leaky Lamb wave solutions. Copyright © 2016 Elsevier B.V. All rights reserved.

Verification of the Viability of Equipotential Switching Direct Current Potential Drop Method for Piping Wall Loss Monitoring with Signal Sensitivity Analysis

International Nuclear Information System (INIS)

Ryu, Kyung Ha; Hwang, Il Soon; Kim, Ji Hyun

2008-01-01

Flow accelerated corrosion (FAC) phenomenon of low alloy carbon steels in nuclear power plant has been known as one of major degradation mechanisms. It has a potential to cause nuclear pipe rupture accident which may directly impact on the plant reliability and safety. Recently, the equipotential switching direct current potential drop (ES-DCPD) method has been developed, by the present authors, as a method to monitor wall loss in a piping. This method can rapidly monitor the thinning of piping, utilizing either the wide range monitoring (WiRM) or the narrow range monitoring (NaRM) technique. WiRM is a method to monitor wide range of straight piping, whereas NaRM focuses significantly on a narrow range such as an elbow. WiRM and NaRM can improve the reliability of the current FAC screening method that is based on computer modeling on fluid flow conditions. In this paper, the measurements by ES-DCPD are performed with signal sensitivity analyses in the laboratory environment for extended period and showed the viability of ES-DCPD for real plant applications.

The Dynamic Similitude Design Method of Thin Walled Structures and Experimental Validation

Directory of Open Access Journals (Sweden)

Zhong Luo

2016-01-01

Full Text Available For the applicability of dynamic similitude models of thin walled structures, such as engine blades, turbine discs, and cylindrical shells, the dynamic similitude design of typical thin walled structures is investigated. The governing equation of typical thin walled structures is firstly unified, which guides to establishing dynamic scaling laws of typical thin walled structures. Based on the governing equation, geometrically complete scaling law of the typical thin walled structure is derived. In order to determine accurate distorted scaling laws of typical thin walled structures, three principles are proposed and theoretically proved by combining the sensitivity analysis and governing equation. Taking the thin walled annular plate as an example, geometrically complete and distorted scaling laws can be obtained based on the principles of determining dynamic scaling laws. Furthermore, the previous five orders’ accurate distorted scaling laws of thin walled annular plates are presented and numerically validated. Finally, the effectiveness of the similitude design method is validated by experimental annular plates.

Enhancement of J estimation for typical nuclear pipes with a circumferential surface crack under tensile load

International Nuclear Information System (INIS)

Cho, Doo Ho; Woo, Seung Wan; Choi, Jae Boong; Kim, Young Jin; Chang, Yoon Suk; Jhung, Myung Jo; Choi, Young Hwan

2010-01-01

This paper is to report enhancement of engineering J estimation for semi-elliptical surface cracks under tensile load. Firstly, limitation of the sole solution suggested by Zahoor is shown for reliable structural integrity assessment of thin-walled nuclear pipes. An improved solution is then developed based on extensive 3D FE analyses employing deformation plasticity theory for typical nuclear piping materials. It takes over the structure of the existing solution but provides new tabulated plastic influence functions to cover a wide range of pipe geometry and crack shape. Furthermore, to facilitate easy prediction of the plastic influence function, an alternative simple equation is also developed by using a statistical response surface method. The proposed H 1 values can be used for elastic-plastic fracture analyses of thin-walled pipes with a circumferential surface crack subjected to tensile loading

Enhancement of J estimation for typical nuclear pipes with a circumferential surface crack under tensile load

Energy Technology Data Exchange (ETDEWEB)

Cho, Doo Ho; Woo, Seung Wan; Choi, Jae Boong; Kim, Young Jin [Sungkyunkwan University, Suwon (Korea, Republic of); Chang, Yoon Suk [Kyung Hee University, Yongin (Korea, Republic of); Jhung, Myung Jo; Choi, Young Hwan [Korea Institute of Nuclear Safety, Daejeon (Korea, Republic of)

2010-03-15

This paper is to report enhancement of engineering J estimation for semi-elliptical surface cracks under tensile load. Firstly, limitation of the sole solution suggested by Zahoor is shown for reliable structural integrity assessment of thin-walled nuclear pipes. An improved solution is then developed based on extensive 3D FE analyses employing deformation plasticity theory for typical nuclear piping materials. It takes over the structure of the existing solution but provides new tabulated plastic influence functions to cover a wide range of pipe geometry and crack shape. Furthermore, to facilitate easy prediction of the plastic influence function, an alternative simple equation is also developed by using a statistical response surface method. The proposed H{sub 1} values can be used for elastic-plastic fracture analyses of thin-walled pipes with a circumferential surface crack subjected to tensile loading

Structural integrity of whipping pipes following a postulated circumferential break - a contribution to determining strain levels acceptable under faulted conditions

International Nuclear Information System (INIS)

Charalambus, B.; Labes, M.

1993-01-01

It is postulated that a break of a thin-walled pipe does not cause a subsequent break in the pipe in the vicinity of a plastic hinge even when the wall is weakened by a 60 circumferential crack of a depth of 30% of the wall thickness on the tension side. This pipe behavior is the result of plastic buckling in the compression side and applies to pipes of diameter-to-thickness ratio larger than 20. For this type of pipe, the axial strains decrease with increasing diameter-to-thickness ratio in the tension side. As the pipe is only loaded in one direction, there is no cyclic behavior that can trigger a subsequent break. (orig.)

Magnet Fall inside a Conductive Pipe: Motion and the Role of the Pipe Wall Thickness

Science.gov (United States)

Donoso, G.; Ladera, C. L.; Martin, P.

2009-01-01

Theoretical models and experimental results are presented for the retarded fall of a strong magnet inside a vertical conductive non-magnetic tube. Predictions and experimental results are in good agreement modelling the magnet as a simple magnetic dipole. The effect of varying the pipe wall thickness on the retarding magnetic drag is studied for…

The response of liquid-filled pipes to vapour collapse

International Nuclear Information System (INIS)

Tijsseling, A.S.; Fan, D.

1991-01-01

The collapse of vapour cavities in liquid is usually accompanied with almost instantaneous pressure rises. These pressure rises impose severe loads on liquid-conveying pipes whenever the cavities become sufficiently large. Due to the impact nature of loadings, movement of the pipe walls can be expected. Tests are performed in a water-filled closed pipe suspended by thin steel wires. Vaporous cavities are induced in the liquid by hitting the pipe axially by a steel rod. The volume of the cavities can be varied by changing the initial pressure of the water. The developing and collapsing of cavities in the liquid is inferred from pressure measurements. Strain gauges and a laser Doppler vibrometer are used to record the response of the pipe to these pressures. The test results are compared with predictions from a numerical model. The model describes 1) axial stress wave propagations in the pipe and 2) water hammer and cavitation phenomena in the liquid. Pipe and liquid interact via 1) the radial expansion and contraction of the pipe wall and 2) the closed ends of the pipe, where large vapour cavities may develop. (author)

The ratchet–shakedown diagram for a thin pressurised pipe subject to additional axial load and cyclic secondary global bending

International Nuclear Information System (INIS)

Bradford, R.A.W.; Tipping, D.J.

2015-01-01

The ratchet and shakedown boundaries are derived analytically for a thin cylinder composed of elastic-perfectly plastic Tresca material subject to constant internal pressure with capped ends, plus an additional constant axial load, F, and a cycling secondary global bending load. The analytic solution is in good agreement with solutions found using the linear matching method. When F is tensile, ratcheting can occur for sufficiently large cyclic bending loads in which the pipe gets longer and thinner but its diameter remains the same. When F is compressive, ratcheting can occur in which the pipe diameter increases and the pipe gets shorter, but its wall thickness remains the same. When subject to internal pressure and cyclic bending alone (F = 0), no ratcheting is possible, even for arbitrarily large bending loads, despite the presence of the axial pressure load. The reason is that the case with a primary axial membrane stress exactly equal to half the primary hoop membrane stress is equipoised between tensile and compressive axial ratcheting, and hence does not ratchet at all. This remarkable result appears to have escaped previous attention. - Highlights: • A thin cylinder is subject to pressure and cyclic global bending and additional axial load. • Ratchet and shakedown boundaries are derived analytically and using LMM. • Good agreement is found. • No ratcheting occurs for zero additional axial load.

Crack-tip constraint analyses and constraint-dependent LBB curves for circumferential through-wall cracked pipes

Energy Technology Data Exchange (ETDEWEB)

Chen, Y.L.; Wang, G.Z., E-mail: gzwang@ecust.edu.cn; Xuan, F.Z.; Tu, S.T.

2015-04-15

Highlights: • Solution of constraint parameter τ* for through-wall cracked pipes has been obtained. • Constraint increases with increasing crack length and radius–thickness ratio of pipes. • Constraint-dependent LBB curve for through-wall cracked pipes has been constructed. • For increasing accuracy of LBB assessments, constraint effect should be considered. - Abstract: The leak-before-break (LBB) concept has been widely applied in the structural integrity assessments of pressured pipes in nuclear power plants. However, the crack-tip constraint effects in LBB analyses and designs cannot be incorporated. In this paper, by using three-dimensional finite element calculations, the modified load-independent T-stress constraint parameter τ* for circumferential through-wall cracked pipes with different geometries and crack sizes has been analyzed under different loading conditions, and the solutions of the crack-tip constraint parameter τ* have been obtained. Based on the τ* solutions and constraint-dependent J–R curves of a steel, the constraint-dependent LBB (leak-before-break) curves have been constructed. The results show that the constraint τ* increases with increasing crack length θ, mean radius R{sub m} and radius–thickness ratio R{sub m}/t of the pipes. In LBB analyses, the critical crack length calculated by the J–R curve of the standard high constraint specimen for pipes with shorter cracks is over-conservative, and the degree of conservatism increases with decreasing crack length θ, R{sub m} and R{sub m}/t. Therefore, the constraint-dependent LBB curves should be constructed to modify the over-conservatism and increase accuracy of LBB assessments.

Crack-opening area calculations for circumferential through-wall pipe cracks

Energy Technology Data Exchange (ETDEWEB)

Kishida, K.; Zahoor, A.

1988-08-01

This report describes the estimation schemes for crack opening displacement (COD) of a circumferential through-wall crack, then compares the COD predictions with pipe experimental data. Accurate predictions for COD are required to reliably predict the leak rate through a crack in leak-before-break applications.

Crack-opening area calculations for circumferential through-wall pipe cracks

International Nuclear Information System (INIS)

Kishida, K.; Zahoor, A.

1988-08-01

This report describes the estimation schemes for crack opening displacement (COD) of a circumferential through-wall crack, then compares the COD predictions with pipe experimental data. Accurate predictions for COD are required to reliably predict the leak rate through a crack in leak-before-break applications

Experimental and numerical study of steel pipe with part-wall defect reinforced with fibre glass sleeve

International Nuclear Information System (INIS)

Mazurkiewicz, Lukasz; Tomaszewski, Michal; Malachowski, Jerzy; Sybilski, Kamil; Chebakov, Mikhail; Witek, Maciej; Yukhymets, Peter; Dmitrienko, Roman

2017-01-01

The paper presents numerical and experimental burst pressure evaluation of the gas seamless hot-rolled steel pipe. The main goal was to estimate mechanical toughness of pipe wrapped with composite sleeve and verify selected sleeve thickness. The authors used a nonlinear explicit FE code with constitutive models which allows for steel and composite structure failure modelling. Thanks to the achieved numerical and analytical results it was possible to perform the comparison with data received from a capacity test and good correlation between the results were obtained. Additionally, the conducted analyses revealed that local reduction of pipe wall thickness from 6 mm to 2.4 mm due to corrosion defect can reduce high pressure resistance by about 40%. Finally, pipe repaired by a fibre glass sleeve with epoxy resin with 6 mm thickness turned out more resistant than an original steel pipe considering burst pressure. - Highlights: • Numerical and experimental burst pressure evaluation of steel pipe was performed. • Seamless hot-rolled steel pipe with and without corrosion defect were considered. • Local reduction of pipe wall thickness from 6 to 2.4 mm reduces resistance by 40%. • Pipe repaired by a 6 mm fibre glass sleeve was more resistant than an original pipe.

Acoustic imaging in a water filled metallic pipe

International Nuclear Information System (INIS)

Kolbe, W.F.; Turko, B.T.; Leskovar, B.

1984-04-01

A method is described for the imaging of the interior of a water filled metallic pipe using acoustical techniques. The apparatus consists of an array of 20 acoustic transducers mounted circumferentially around the pipe. Each transducer is pulsed in sequence, and the echos resulting from bubbles in the interior are digitized and processed by a computer to generate an image. The electronic control and digitizing system and the software processing of the echo signals are described. The performance of the apparatus is illustrated by the imaging of simulated bubbles consisting of thin walled glass spheres suspended in the pipe

Acoustic imaging in a water filled metallic pipe

International Nuclear Information System (INIS)

Kolbe, W.F.; Leskovar, B.; Turko, B.T.

1985-01-01

A method is described for the imaging of the interior of a water filled metallic pipe using acoustical techniques. The apparatus consists of an array of 20 acoustic transducers mounted circumferentially around the pipe. Each transducer is pulsed in sequence, and the echos resulting from bubbles in the interior are digitized and processed by a computer to generate an image. The electronic control and digitizing system and the software processing of the echo signals are described. The performance of the apparatus is illustrated by the imaging of simulated bubbles consisting of thin walled glass spheres suspended in the pipe

Limit loads for piping branch junctions under internal pressure and in-plane bending-Extended solutions

International Nuclear Information System (INIS)

Kim, Yun-Jae; Lee, Kuk-Hee; Park, Chi-Yong

2008-01-01

The authors have previously proposed plastic limit load solutions for thin-walled branch junctions under internal pressure and in-plane bending, based on finite element (FE) limit loads resulting from three-dimensional (3-D) FE limit analyses using elastic-perfectly plastic materials [Kim YJ, Lee KH, Park CY. Limit loads for thin-walled piping branch junctions under internal pressure and in-plane bending. Int J Press Vessels Piping 2006;83:645-53]. The solutions are valid for ratios of the branch-to-run pipe radius and thickness from 0.4 to 1.0, and for the mean radius-to-thickness ratio of the run pipe from 10.0 to 20.0. Moreover, the solutions considered the case of in-plane bending only on the branch pipe. This paper extends the previous solutions in two aspects. Firstly, plastic limit load solutions are given also for in-plane bending on the run pipe. Secondly, the validity of the proposed solutions is extended to ratios of the branch-to-run pipe radius and thickness from 0.0 to 1.0, and the mean radius-to-thickness ratio of the run pipe from 5.0 to 20.0. Comparisons with FE results show good agreement

Refinement and evaluation of crack-opening-area analyses for circumferential through-wall cracks in pipes

International Nuclear Information System (INIS)

Rahman, S.; Brust, F.; Ghadiali, N.; Krishnaswamy, P.; Wilkowski, G.; Choi, Y.H.; Moberg, F.; Brickstad, B.

1995-04-01

Leak-before-break (LBB) analyses for circumferentially cracked pipes are currently being conducted in the nuclear industry to justify elimination of pipe whip restraints and jet impingement shields which are present because of the expected dynamic effects from pipe rupture. The application of the LBB methodology frequently requires calculation of leak rates. These leak rates depend on the crack-opening area of a through-wall crack in the pipe. In addition to LBB analyses, which assume a hypothetical flaw size, there is also interest in the integrity of actual leaking cracks corresponding to current leakage detection requirements in NRC Regulatory Guide 1.45, or for assessing temporary repair of Class 2 and 3 pipes that have leaks as are being evaluated in ASME Section 11. This study was requested by the NRC to review, evaluate, and refine current analytical models for crack-opening-area analyses of pipes with circumferential through-wall cracks. Twenty-five pipe experiments were analyzed to determine the accuracy of the predictive models. Several practical aspects of crack-opening such as; crack-face pressure, off-center cracks, restraint of pressure-induced bending, cracks in thickness transition regions, weld residual stresses, crack-morphology models, and thermal-hydraulic analysis, were also investigated. 140 refs., 105 figs., 41 tabs

Characterization of a high performance ultra-thin heat pipe cooling module for mobile hand held electronic devices

Science.gov (United States)

Ahamed, Mohammad Shahed; Saito, Yuji; Mashiko, Koichi; Mochizuki, Masataka

2017-11-01

In recent years, heat pipes have been widely used in various hand held mobile electronic devices such as smart phones, tablet PCs, digital cameras. With the development of technology these devices have different user friendly features and applications; which require very high clock speeds of the processor. In general, a high clock speed generates a lot of heat, which needs to be spreaded or removed to eliminate the hot spot on the processor surface. However, it is a challenging task to achieve proper cooling of such electronic devices mentioned above because of their confined spaces and concentrated heat sources. Regarding this challenge, we introduced an ultra-thin heat pipe; this heat pipe consists of a special fiber wick structure named as "Center Fiber Wick" which can provide sufficient vapor space on the both sides of the wick structure. We also developed a cooling module that uses this kind of ultra-thin heat pipe to eliminate the hot spot issue. This cooling module consists of an ultra-thin heat pipe and a metal plate. By changing the width, the flattened thickness and the effective length of the ultra-thin heat pipe, several experiments have been conducted to characterize the thermal properties of the developed cooling module. In addition, other experiments were also conducted to determine the effects of changes in the number of heat pipes in a single module. Characterization and comparison of the module have also been conducted both experimentally and theoretically.

Pipe Wall Thickness Monitoring Using Dry-Coupled Ultrasonic Waveguide Technique

International Nuclear Information System (INIS)

Cheong, Yong Moo; Kim, Ha Nam; Kim, Hong Pyo

2012-01-01

In order to monitor a corrosion or FAC (Flow Accelerated Corrosion) in a pipe, there is a need to measure pipe wall thickness at high temperature. Ultrasonic thickness gauging is the most commonly used non-destructive testing technique for wall thickness measurement. However, current commonly available ultrasonic transducers cannot withstand high temperatures, such as above 200 .deg. C. It is therefore necessary to carry out manual measurements during plant shutdowns. The current method thus reveals several disadvantages: inspection have to be performed during shutdowns with the possible consequences of prolonging down time and increasing production losses, insulation has to be removed and replaced for each manual measurement, and scaffolding has to be installed to inaccessible areas, resulting in considerable cost for interventions. It has been suggested that a structural health monitoring approach with permanently installed ultrasonic thickness gauges could have substantial benefits over current practices. The main reasons why conventional piezoelectric ultrasonic transducers cannot be used at high temperatures are that the piezo-ceramic becomes depolarized at temperature above the Curie temperature and because differential thermal expansion of the substrate, couplant, and piezoelectric materials cause failure. In this paper, a shear horizontal waveguide technique for wall thickness monitoring at high temperature is investigated. Two different designs for contact to strip waveguide are shown and the quality of output signal is compared and reviewed. After a success of acquiring high quality ultrasonic signal, experiment on the wall thickness monitoring at high temperature is planned

Experimental High Speed Milling of the Selected Thin-Walled Component

Directory of Open Access Journals (Sweden)

Jozef Zajac

2017-11-01

Full Text Available In a technical practice, it is possible to meet thin-walled parts more and more often. These parts are most commonly used in the automotive industry or aircraft industry to reduce the weight of different design part of cars or aircraft. Presented article is focused on experimental high speed milling of selected thin-walled component. The introduction of this article presents description of high speed machining and specification of thin – walled parts. The experiments were carried out using a CNC machine Pinnacle VMC 650S and C45 material - plain carbon steel for automotive components and mechanical engineering. In the last part of the article, described are the arrangements to reduction of deformation of thin-walled component during the experimental high speed milling.

A Shear Horizontal Waveguide Technique for Monitoring of High Temperature Pipe Thinning

International Nuclear Information System (INIS)

Cheong, Yongmoo; Kim, Hongpyo; Lee, Duckhyun

2014-01-01

An ultrasonic thickness measurement method is a well-known and most commonly used non-destructive testing technique for wall thickness monitoring of a piping or plate. However, current commonly available ultrasonic transducers cannot withstand high temperatures of, above 200 .deg. C. Currently, the variation of wall thickness of the pipes is determined by a portable ultrasonic gauge during plant shutdowns. This manual ultrasonic method reveals several disadvantages: inspections have to be performed during shutdowns with the possible consequences of prolonging down time and increasing production losses, insulation has to be removed and replaced for each manual measurement, and scaffolding has to be installed to inaccessible areas, resulting in considerable cost for intervention. In addition, differences of the measurement conditions such as examiner, temperature, and couplant could result in measurement errors. It has been suggested that a structural health monitoring approach with permanently installed ultrasonic thickness gauges could have substantial benefits over current practices. In order to solve those fundamental problems occurring during the propagation of ultrasound at high temperature, a shear horizontal waveguide technique for wall thickness monitoring at high temperatures is developed. A dry clamping device without a couplant for the acoustic contact between waveguide and pipe surface was designed and fabricated. The shear horizontal waveguides and clamping device result in an excellent S/N ratio and high accuracy of measurement with long exposure in an elevated temperature condition. A computer program for on-line monitoring of the pipe thickness at high temperature for a long period of time was developed. The system can be applied to monitor the FAC in carbon steel piping in a nuclear power plant after a verification test for a long period of time

Multiaxial loading of large-diameter, thin-walled tube rock specimens

International Nuclear Information System (INIS)

Hecker, S.S.; Petrovic, J.J.

1981-01-01

A large-scale mechanical testing facility permits previously impossible thin-walled tube multiaxial loading experiments on rock materials. Constraints are removed regarding tube wall thickness in relation to rock microstructural features and tube diameter as well as test machine load capacity. Thin-walled tube studies clarify the influence of intermediate principal stress sigma 2 on rock fracture and help define a realistic rock fracture criterion for all multiaxial stressing situations. By comparing results of thin-walled and thick-walled tube fracture investigations, effects of stress gradients can be established. Finally, influence of stress path on rock fracture, an area largely ignored in current rock failure criteria, can be examined in detail using controlled loading changes as well as specimen prestrains

Structural consideration for hot and cold pipe clamps in LMFBR applications

International Nuclear Information System (INIS)

Anderson, M.J.; Huang, S.N.; Kappauf, H.; Wagner, S.E.; Wirtz, K.H.

1983-01-01

A series of analytical studies are described which evaluate stress levels induced in a 600 mm high temperature, thin-wall sodium pipeline by two alternate clamp designs. The first design consists of a band mounted directly on the pipe and is called the hot clamp. The second design consists of a band mounted using insulation standoffs and is called the cold clamp. Pipe stress levels induced by transient thermal dead weight and seismic loads are discussed. Pipe stress levels and system dynamic spring rates are presented. Procedures utilized to combine clamp induced pipe stress with other short and long term pipe system stresses are detailed. Recommendations for practical application in LMFBR pipe systems are made

Structural considerations for hot and cold pipe clamps in LMFBR applications

International Nuclear Information System (INIS)

Anderson, M.J.; Huang, S.N.; Wagner, S.E.; Kappauf, H.; Wirtz, K.H.

1983-01-01

A series of analytical studies are described which evaluate stress levels induced in a 600 mm high temperature, thin-wall sodium pipeline by two alternate clamp designs. The first design consists of a band mounted directly on the pipe and is called the hot clamp. The second design consists of a band mounted using insulation standoffs and is called the cold clamp. Pipe stress levels induced by transient thermal dead weight and seismic loads are discussed. Pipe stress levels and system dynamic spring rates are presented. Procedures utilized to combine clamp induced pipe stress with other short and long term pipe system stresses are detailed. Recommendations for practical application in LMFBR pipe systems are made

Mass transfer effects in feeder flow-accelerated corrosion wall thinning

International Nuclear Information System (INIS)

Pietralik, J.

2008-01-01

Flow conditions play a dominant role in Flow-Accelerated Corrosion (FAC) under certain conditions, e.g., in CANDU feeders. While chemistry and materials set the overall potential for FAC, flow conditions determine the local distribution of wall thinning. Recent plant data of feeders and laboratory tests confirms that there is a close relationship between local flow conditions, expressed by mass transfer coefficient, and FAC rate in CANDU feeder bends. The knowledge of local effects can be useful for minimizing the number of inspected components, predicting the location of the highest FAC rate for a given piping component, and determining what components or feeders should be replaced. A similar evaluation applies also to FAC in heat transfer equipment such as heat exchangers and steam generators. The objective of this paper is to examine the relationship between FAC rate and local mass transfer parameters. For FAC where the flow is dominant, the FAC rate is proportional to mass flux of ferrous ions. The mass flux is the product of the mass transfer coefficient and the concentration difference, or degree of saturation. The mass transfer coefficient describes the intensity of the transport of corrosion products (ferrous ions) from the oxide-water interface into the bulk water. Therefore, this parameter can be used for predicting the local distribution of FAC rate in the mass-transfer controlled FAC. The degree of saturation reduces the mass flux, thus reducing the FAC rate. This effect can be significant in long piping, e.g., in outlet feeders. The paper presents plant and laboratory evidence for the relationship between local mass transfer conditions and the FAC rate. It shows correlations for mass transfer coefficient in components that are highly susceptible to FAC and most important flow parameters that affect mass transfer coefficient. The role of surface roughness, wall shear stress, and local turbulence is also discussed. (author)

Ultrasonic measurements on residual stress in autofrettged thick walled petroleum pipes

International Nuclear Information System (INIS)

Woias, G.; Mizera, J.

2008-01-01

The residual stresses in a component or structure are caused by incompatible permanent deformation and related gradient of plastic/elastic strains. They may be generated or modified at every stage in the components life cycle, from original material production to final disposal. Residual stresses can be measured by non-destructive techniques, including X-ray and neutron diffraction, magnetic and ultrasonic methods. The selection of the optimum measurement technique should take account volumetric resolution, material, geometry and access to the component. For large metallic components neutron diffraction is of prime importance as it provides quantitative information on stresses in relatively large volume of methods disregarding its shape complexity. Residual stresses can play a significant role in explaining or preventing failure of components of industrial installations. One example of residual stresses preventing failure are the ones generated by shot peening, inducing surface compressive stresses that improve the fatigue life. Petroleum refinery piping is generally characterized by large-diameters, operated at elevated temperature and under high pressure. Pipelines of a polyethylene plant working in one of the Polish refineries are subjected to pressures exceeding 300 MPa at temperatures above 200 o C. The pipes considered here were pressurized with pressure of 600 MPa. The wall thickness of the pipes is 27 mm and pipe dimensions are 46 x 100 mm. The material is steel with Re=580 MPa. Due to pressurizing, the components retain compressive stresses at the internal surface. These stresses increase resistance to cracking of the pipes. Over the period of exploitation these stresses diminish due to temperature activated relaxation or creep. The purpose of the project is to verify kinetics of such a relaxation process and calibrate alternative methods of their measurements. To avoid stress relaxation, numerical analysis from Finite Element Modelling (FEM)gave an

Design of welding parameters for laser welding of thin-walled stainless steel tubes using numerical simulation

Science.gov (United States)

Nagy, M.; Behúlová, M.

2017-11-01

Nowadays, the laser technology is used in a wide spectrum of applications, especially in engineering, electronics, medicine, automotive, aeronautic or military industries. In the field of mechanical engineering, the laser technology reaches the biggest increase in the automotive industry, mainly due to the introduction of automation utilizing 5-axial movements. Modelling and numerical simulation of laser welding processes has been exploited with many advantages for the investigation of physical principles and complex phenomena connected with this joining technology. The paper is focused on the application of numerical simulation to the design of welding parameters for the circumferential laser welding of thin-walled exhaust pipes from theAISI 304 steel for automotive industry. Using the developed and experimentally verified simulation model for laser welding of tubes, the influence of welding parameters including the laser velocity from 30 mm.s-1 to 60 mm.s-1 and the laser power from 500 W to 1200 W on the temperature fields and dimensions of fusion zone was investigated using the program code ANSYS. Based on obtained results, the welding schedule for the laser beam welding of thin-walled tubes from the AISI 304 steel was suggested.

The method for measuring residual stress in stainless steel pipes

International Nuclear Information System (INIS)

Shimov, Georgy; Rozenbaum, Mikhail; Serebryakov, Alexandr; Serebryakov, Andrey

2016-01-01

The main reason of appearance and growth of corrosion damages of the nuclear steam generator heat exchanger tubes is the process of stress-corrosion cracking of metal under the influence of residual tensile stress. Methods used in the production for estimating residual stresses (such as a method of ring samples) allow measuring only the average tangential stress of the pipe wall. The method of ring samples does not allow to assess the level of residual stress in the surface layer of the pipe. This paper describes an experimental method for measuring the residual stresses on the pipe surface by etching a thin surface layer of the metal. The construction and working principle of a trial installation are described. The residual stresses in the wall of the tubes 16 × 1.5 mm (steel AISI 321) for nuclear steam generators is calculated. Keywords: heat exchange pipes, stress corrosion cracking, residual stresses, stress distribution, stress measurement.

Thin walls in regions with vacuum energy

Energy Technology Data Exchange (ETDEWEB)

Garfinkle, D [Florida Univ., Gainesville, FL (USA). Dept. of Physics; Vuille, C [Embry-Riddle Aeronautical Univ., Prescott, AZ (USA). Dept. of Math/Physical Science

1989-12-01

The motion of a thin wall is treated in the case where the regions on either side of the wall have vacuum energy. This treatment generalises previous results involving domain walls in vacuum and also previous results involving the properties of false vacuum bubbles. The equation of state for a domain wall is{tau} = {sigma} where {tau} is the tension in the wall and {sigma} is the energy density. We consider the motion of a more general class of walls having equation of state {tau}{Gamma}{sigma} with 0{le}{Gamma}{le}1. Spherically symmetric and planar symmetric walls are examined. We also find the global structure of the wall spacetime. (author).

Risk evaluation of embedded, single-walled liquid low-level waste piping at Oak Ridge National Laboratory. ESD Publication 4315

International Nuclear Information System (INIS)

1994-10-01

Four categories of liquid low-level radioactive waste (LLLW) systems are defined in the Federal Facility Agreement (FFA) for the Oak Ridge Reservation (ORR). Categories A and B are new and fully compliant existing systems, respectively: Category C is singly contained and must be removed from service, and Category D is inactive. The FFA requires that secondary containment and leak detection be provided for all Category A and B piping in the LLLW System at Oak Ridge National Laboratory (ORNL); however, as noted in the D2 revision of the secondary containment design demonstration report (DOE 1994), some sections of single-walled embedded piping in Category B underground vaults at three ORNL facilities do not meet this requirement. A risk evaluation was performed in order compare the potential radiation dose to a member of the public that could result from a postulated leak in the single-walled pipes with projected radiation exposure to the workers who would modify the piping to meet FFA requirements. The risk to human health from replacing segments of embedded, single-walled piping in the LLW system is higher than the risk of leaving the piping as it is

Linear motion feed through with thin wall rubber sealing element

Science.gov (United States)

Mikhailov, V. P.; Deulin, E. A.

2017-07-01

The patented linear motion feedthrough is based on elastic thin rubber walls usage being reinforced with analeptic string fixed in the middle part of the walls. The pneumatic or hydro actuators create linear movement of stock. The length of this movement is two times more the rubber wall length. This flexible wall is a sealing element of feedthrough. The main advantage of device is negligible resistance force that is less then mentioned one in sealing bellows that leads to positioning error decreasing. Nevertheless, the thin wall rubber sealing element (TRE) of the feedthrough is the main unreliable element that was the reason of this element longevity research. The theory and experimental results help to create equation for TRE longevity calculation under vacuum or extra high pressure difference action. The equation was used for TRE longevity determination for hydraulic or vacuum equipment realization also as it helps for gas flow being leaking through the cracks in thin walls of rubber sealing element of linear motion feedthrough calculation.

Investigation of secondary flows in turbulent pipe flows with three-dimensional sinusoidal walls

Science.gov (United States)

Chan, Leon; MacDonald, Michael; Chung, Daniel; Hutchins, Nicholas; Ooi, Andrew

2017-11-01

The occurrence of secondary flows is systematically investigated via Direct Numerical Simulations (DNS) of turbulent flow in a rough wall pipe at friction Reynolds numbers of 540. In this study, the peak-to-trough height of the roughness elements, which consist of three-dimensional sinusoidal roughness, is fixed at 120 viscous units while the wavelength of the roughness elements is varied. The solidity or effective slope (ES) of the roughness ranges from the sparse regime (ES = 0.18) to the closely packed roughness/dense regime (ES = 0.72). The time-independent dispersive stresses, which arise due to the stationary features of the flow, are analysed and are found to increase with increasing roughness wavelength. These dispersive stresses are related to the occurrence of secondary flows and are maximum within the roughness canopy. Above the crest of the roughness elements, the dispersive stresses reduce to zero at wall-normal heights greater than half of the roughness wavelength. This study has found that the size and wall-normal extent of the secondary flows scales with the roughness wavelength and can reach wall-normal heights of almost half of the pipe radius.

Reducing the Impact of Electroconductivity and the Gap between the Pipe and the Transducer at Measuring Thickness of Electroconductive Pipe Walls using the Eddy-Current Method

Directory of Open Access Journals (Sweden)

Yakimov Evgeny

2016-01-01

Full Text Available The paper describes a dual-frequency method for reducing the impact of changes in the gap size between the eddy-current transducer and the pipe, as well as the pipe electrical conductivity on the eddy-current thickness gauge readings. A block-diagram of the dual-frequency eddycurrent thickness gauge is proposed for light-alloy drill pipes. The amplitude and signal phase dependencies on the wall thickness in the range from 6 to 17 mm and the gap in the range from 0 to 13.5 mm were studied, the results are presented. The digital signal processing algorithms based on the piecewise-linear approximation of low-frequency and high-frequency signal phase dependencies on the wall thickness are proposed. It is shown that the proposed correction algorithms can reduce the error caused by variations of electrical conductivity and the gap between the transducer and the pipe.

On the computer simulation of LMFBR piping systems

International Nuclear Information System (INIS)

A-Moneim, M.T.; Chang, Y.-W.; Fistedis, S.H.

1977-01-01

A two-dimensional coupled hydrodynamic-structural response analysis of piping systems is described. Implicit Continuous-Fluid Eulerian (ICE) technique is utilized in the hydrodynamics while a finite-element technique is used in the structural analysis. Different piping components such as elbows, valves, reducers, expansions, heat exchangers, and tees are modelled and coupled with the straight pipe model. An axisymmetric general component model that can be used in modelling valves, reducers, expansions, and heat exchangers is described. At the inlet and outlet region of such component the cross-sectional area may change suddently or gradually, or many not change at all. Among the options available in this model are deformable exterior walls, interior rigid wall simulation, and tube bundle effect. Exterior walls of pipes and components are treated as thin axisymmetric shell. A convected coordinate explicit finite-element scheme for large displacement small strain, elastic-plastic material behavior in which membrane and bending strengths are accounted for is employed. The strains are linearly related to the displacement of the element relative to its convective coordinates, and similarly, the nodal forces are linearly related to the elements stresses. The coupling of the hydrodynamics and structural problems is done in such a way that the hydrodynamics supplies the structure with a pressure loading and the structure supplying the hydrodynamics with a moving boundary condition. Because of the difficulties of handling interior walls that may occupy partial zones, the walls are assumed rigid and limited in their orientation to be parallel to the radial or axial directions, their position to zone boundaries, and their thickness to zero

Pipe Flow and Wall Turbulence Using a Modified Navier-Stokes Equation

International Nuclear Information System (INIS)

Jirkovsky, L.; Muriel, A.

2012-01-01

We use a derived incompressible modified Navier-Stokes equation to model pipe flow and wall turbulence. We reproduce the observed flattened paraboloid velocity profiles of turbulence that cannot be obtained directly using standard incompressible Navier-Stokes equation. The solutions found are in harmony with multi-valued velocity fields as a definition of turbulence. Repeating the procedure for the flow of turbulent fluid between two parallel flat plates we find similar flattened velocity profiles. We extend the analysis to the turbulent flow along a single wall and compare the results with experimental data and the established controversial von Karman logarithmic law of the wall. (electromagnetism, optics, acoustics, heat transfer, classical mechanics, and fluid dynamics)

Investigation of erosion behavior in different pipe-fitting using Eulerian-Lagrangian approach

Science.gov (United States)

Kulkarni, Harshwardhan; Khadamkar, Hrushikesh; Mathpati, Channamallikarjun

2017-11-01

Erosion is a wear mechanism of piping system in which wall thinning occurs because of turbulent flow along with along with impact of solid particle on the pipe wall, because of this pipe ruptures causes costly repair of plant and personal injuries. In this study two way coupled Eulerian-Lagrangian approach is used to solve the liquid solid (water-ferrous suspension) flow in the different pipe fitting namely elbow, t-junction, reducer, orifice and 50% open gate valve. Simulations carried out using incomressible transient solver in OpenFOAM for different Reynolds's number (10k, 25k, 50k) and using WenYu drag model to find out possible higher erosion region in pipe fitting. Used transient solver is a hybrid in nature which is combination of Lagrangian library and pimpleFoam. Result obtained from simulation shows that exit region of elbow specially downstream of straight, extradose of the bend section more affected by erosion. Centrifugal force on solid particle at bend affect the erosion behavior. In case of t-junction erosion occurs below the locus of the projection of branch pipe on the wall. For the case of reducer, orifice and a gate valve reduction area as well as downstream is getting more affected by erosion because of increase in velocities.

Computed simulation of radiographies of pipes - validation of techniques for wall thickness measurements

International Nuclear Information System (INIS)

Bellon, C.; Tillack, G.R.; Nockemann, C.; Wenzel, L.

1995-01-01

A macroscopic model of radiographic NDE methods and applications is given. A computer-aided approach for determination of wall thickness from radiographs is presented, guaranteeing high accuracy and reproducibility of wall thickness determination by means of projection radiography. The algorithm was applied to computed simulations of radiographies. The simulation thus offers an effective means for testing such automated wall thickness determination as a function of imaging conditions, pipe geometries, coatings, and media tracking, and likewise is a tool for validation and optimization of the method. (orig.) [de

Pipe restraints for nuclear power plants

International Nuclear Information System (INIS)

Keever, R.E.; Broman, R.; Shevekov, S.

1976-01-01

A pipe restraint for nuclear power plants in which a support member is anchored on supporting surface is described. Formed in the support member is a semicylindrical wall. Seated on the semicylindrical wall is a ring-shaped pipe restrainer that has an inner cylindrical wall. The inner cylindrical wall of the pipe restrainer encircles the pressurized pipe. In a modification of the pipe restraint, an arched-shaped pipe restrainer is disposed to overlie a pressurized pipe. The ends of the arch-shaped pipe restrainer are fixed to support members, which are anchored in concrete or to a supporting surface. A strap depends from the arch-shaped pipe restrainer. The pressurized pipe is supported by the depending strap

Residual stress state in pipe cut ring specimens for fracture toughness testing

Energy Technology Data Exchange (ETDEWEB)

Damjanovic, Darko [J.J. Strossmayer Univ. of Osijek, Slavonski Brod (Croatia). Mechanical Engineering Faculty; Kozak, Drazan [Zagreb Univ. (Croatia). Dept. for Mechanical Design; Marsoner, Stefan [Materials Center, Leoben (Austria).; Gubeljak, Nenad [Maribor Univ. (Slovenia). Chair of Mechanics

2017-07-01

Thin-walled pipes are not suitable for measuring fracture toughness parameters of vital importance because longitudinal crack failure is the most common failure mode in pipes. This is due to the impossibility to manufacture standard specimens for measuring fracture toughness, such as SENB or CT specimens, from the thin wall of the pipe. Previous works noticed this problem, but until now, a good and convenient solution has not been found or developed. To overcome this problem, very good alternative solution was proposed, the so-called pipe ring notched bend specimen (PRNB) [1-5]. Until now, only the idealized geometry PRNB specimen is analyzed, i. e., a specimen which is not cut out from an actual pipe but produced from steel plate. Based on that, residual stresses are neglected along with the imperfections in geometry (elliptical and eccentricity). The aim of this research is to estimate the residual stress state(s) in real pipes used in the boiler industry produced by hot rolling technique. These types of pipes are delivered only in normalized condition, but not stress relieved. Therefore, there are residual stresses present due to the manufacturing technique, but also due to uneven cooling after the production process. Within this paper, residual stresses are estimated by three methods: the incremental hole drilling method (IHMD), X-ray diffraction (XRD) and the splitting method (SM). Knowing the residual stress state in the ring specimen, it is possible to assess their impact on fracture toughness measured on the corresponding PRNB specimen(s).

Residual stress state in pipe cut ring specimens for fracture toughness testing

International Nuclear Information System (INIS)

Damjanovic, Darko; Kozak, Drazan; Marsoner, Stefan; Gubeljak, Nenad

2017-01-01

Thin-walled pipes are not suitable for measuring fracture toughness parameters of vital importance because longitudinal crack failure is the most common failure mode in pipes. This is due to the impossibility to manufacture standard specimens for measuring fracture toughness, such as SENB or CT specimens, from the thin wall of the pipe. Previous works noticed this problem, but until now, a good and convenient solution has not been found or developed. To overcome this problem, very good alternative solution was proposed, the so-called pipe ring notched bend specimen (PRNB) [1-5]. Until now, only the idealized geometry PRNB specimen is analyzed, i. e., a specimen which is not cut out from an actual pipe but produced from steel plate. Based on that, residual stresses are neglected along with the imperfections in geometry (elliptical and eccentricity). The aim of this research is to estimate the residual stress state(s) in real pipes used in the boiler industry produced by hot rolling technique. These types of pipes are delivered only in normalized condition, but not stress relieved. Therefore, there are residual stresses present due to the manufacturing technique, but also due to uneven cooling after the production process. Within this paper, residual stresses are estimated by three methods: the incremental hole drilling method (IHMD), X-ray diffraction (XRD) and the splitting method (SM). Knowing the residual stress state in the ring specimen, it is possible to assess their impact on fracture toughness measured on the corresponding PRNB specimen(s).

Measurements of local mass transfer coefficient of Flow Accelerated Corrosion at feeder outlet pipes in CANDU using Plaster of Paris method

International Nuclear Information System (INIS)

Hyuk Kwon; Dong Un Seo; Goon-Cherl Park

2005-01-01

Full text of publication follows: Flow Accelerated Corrosion (FAC) is a corrosion mechanism that results in wall thinning in piping systems and components. FAC on carbon steels in pure water has occurred in a number of industry and power plant. A pipe wall thinning due to the FAC at nuclear power plant is just reported in confined to carbon steel pipe on the secondary system which does not equip a radioactive component. Recently, at Canadian Deuterium Uranium type reactor, it is reported that the feeder lines suffer the wall thinning on the primary system to equip 380 feeder pipes. Differently from the fast FAC rate of the secondary system on PWR, FAC rate of feeder pipes on CANDU is not more than the 0.2 mm/year. Although the FAC rate of feeder pipe is relatively slow, the narrow thickness margin of 2.6089 mm is endangered sufficiently by only the slow FAC rate. The FAC is governed by the mass transfer coefficient which is determined by the flow field. To well predict the FAC rate, mass transfer coefficient should be well measured or calculated. New measurement method of mass transfer coefficient is developed to obtain the coefficient for the complex shape like feeder pipe. The method evaluated the naphthalene sublimation method to apply it under the water flow. The naphthalene sublimation method can be used to study mass and heat transfer with confidence for a variety of applications, but with certain restrictions. At present, Plaster of paris method can modified the sublimation method to overcome the restrictions. This method is particularly useful in complex flows on geometries and for flows with large gradients in wall transport rate. The test specimen can be easily prepared by several methods, including dipping, machining, spraying, and casting. The local transfer coefficients can be determined with high accuracy and in detail by automated measurement systems that eliminate most human errors during the measurement process. To evaluate the method, the

Simulations and Experiments on Vibration Control of Aerospace Thin-Walled Parts via Preload

Directory of Open Access Journals (Sweden)

Qiong Wu

2017-01-01

Full Text Available Thin-walled parts primarily comprise the entire piece of rough machining, and the material removal rate can surpass 95%. Numerous components with thin-walled structures are preferred in the aerospace industry for their light weight, high strength, and other advantages. In aerospace thin-walled workpiece machining processes and practical applications, they are excited by the vibration. The preload changing the modal stiffness of the part is found and this change causes continuous changes in the natural frequency. Researching on the influence of pretightening force on dynamic characteristics of thin-walled components is highly significant for controlling vibration. In this study, the typical aviation thin-walled part is the research object. Finite element numerical simulation and experimental verification are employed to analyze the dynamic characteristics of 7075 aluminum alloy thin-walled plates under different preloads for exploring the relationship between natural frequency and preload. The relationship is validated by comparative results. Both the simulation and experimental results show that the natural frequencies of plates increase following the augmentation of the preload. Thus, this research introduces the method where vibration of aerospace thin-walled parts is reduced by preload. For practical engineering application, a program showing the relationship between natural frequency and preload is written using Visual Basic language.

An analysis of the vapor flow and the heat conduction through the liquid-wick and pipe wall in a heat pipe with single or multiple heat sources

Science.gov (United States)

Chen, Ming-Ming; Faghri, Amir

1990-01-01

A numerical analysis is presented for the overall performance of heat pipes with single or multiple heat sources. The analysis includes the heat conduction in the wall and liquid-wick regions as well as the compressibility effect of the vapor inside the heat pipe. The two-dimensional elliptic governing equations in conjunction with the thermodynamic equilibrium relation and appropriate boundary conditions are solved numerically. The solutions are in agreement with existing experimental data for the vapor and wall temperatures at both low and high operating temperatures.

Performance Measurements of a 7 mm-Diameter Hydrogen Heat Pipe

International Nuclear Information System (INIS)

Abdel-Bary, M.; Abdel-Samad, S.; Kiliana, K.; Ritman, J.; Abdel-Bary, M.; Abdel-Samad, S.

2008-01-01

A gravity assisted heat pipe with 7-mm diameter has been developed and tested to cool a liquid hydrogen target for extracted beam experiments at COSY. The liquid flowing down from the condenser surface is separated from the vapor flowing up by a thin wall 3 mm diameter plastic tube located concentrically inside the heat pipe. The heat pipe was tested at different inclination angles with respect to the horizontal plane. The heat pipe showed good operating characteristics because of the low radiation heat load from the surroundings, low heat capacity due to the small mass, higher sensitivity to heat loads (to overcome the heat load before the complete vaporization of the liquid in the target cell) due to the higher vapor speed inside the heat pipe which transfers the heat load to the condenser

Using pipe with corrugated walls for a subterahertz free electron laser

Directory of Open Access Journals (Sweden)

Gennady Stupakov

2015-03-01

Full Text Available A metallic pipe with corrugated walls supports propagation of a high-frequency mode that is in resonance with a relativistic beam propagating along the axis of the pipe. This mode can be excited by a beam whose length is a fraction of the wavelength. In this paper, we study another option of excitation of the resonant mode—via the mechanism of the free electron laser instability. This mechanism works if the bunch length is much longer than the wavelength of the radiation and, hence, does not require bunch compression. It provides an alternative to excitation by short bunches that can be realized with relatively low energy and low peak-current electron beams.

Finned Carbon-Carbon Heat Pipe with Potassium Working Fluid

Science.gov (United States)

Juhasz, Albert J.

2010-01-01

This elemental space radiator heat pipe is designed to operate in the 700 to 875 K temperature range. It consists of a C-C (carbon-carbon) shell made from poly-acrylonitride fibers that are woven in an angle interlock pattern and densified with pitch at high process temperature with integrally woven fins. The fins are 2.5 cm long and 1 mm thick, and provide an extended radiating surface at the colder condenser section of the heat pipe. The weave pattern features a continuous fiber bath from the inner tube surface to the outside edges of the fins to maximize the thermal conductance, and to thus minimize the temperature drop at the condenser end. The heat pipe and radiator element together are less than one-third the mass of conventional heat pipes of the same heat rejection surface area. To prevent the molten potassium working fluid from eroding the C C heat pipe wall, the shell is lined with a thin-walled, metallic tube liner (Nb-1 wt.% Zr), which is an integral part of a hermetic metal subassembly which is furnace-brazed to the inner surface of the C-C tube. The hermetic metal liner subassembly includes end caps and fill tubes fabricated from the same Nb-1Zr alloy. A combination of laser and electron beam methods is used to weld the end caps and fill tubes. A tungsten/inert gas weld seals the fill tubes after cleaning and charging the heat pipes with potassium. The external section of this liner, which was formed by a "Uniscan" rolling process, transitions to a larger wall thickness. This section, which protrudes beyond the C-C shell, constitutes the "evaporator" part of the heat pipe, while the section inside the shell constitutes the condenser of the heat pipe (see figure).

Study on Mechanical Behavior of Thin-walled Member during Precision Straightening Process

Directory of Open Access Journals (Sweden)

Ben Guan

2014-09-01

Full Text Available This paper introduces the mechanical behavior of precise straightening thin-walled members systematically. As a result of its cross section characteristics of the thin-walled members, traditional straightening theory does not work well in the straightening process of this kind of metal bar stock. Considering the stress evolvement of section during the straightening process, a model was built to analysis the straightening process like thin-walled member with great section height. By making a thorough analysis of the straightening process, the section deformation law and the relationship between sectional distortion and straightening parameters has been mastered. An analytical model was built for macroscopic energetics parameters of the straightening process and the parameters was optimized based on this model. Then loading mode of thin-walled member straightening was discussed.

Estimation of gas wall shear stress in horizontal stratified gas-liquid pipe flow

International Nuclear Information System (INIS)

Newton, C.H.; Behnia, M.

1996-01-01

Two-phase pipe flows occur in many industrial applications, such as condensers and evaporators, chemical processing equipment, nuclear reactors, and oil pipelines. A variety of basic mechanistic flow models for predicting the pressure gradient and liquid loading characteristics of these types of flows to assist in design calculations has emerged over the past two decades, especially for the stratified and slug flow regimes. These models generally rely on a number of basic assumptions and empirical closure equations. Possibly the most notable of these relates to the evaluation of interfacial shear stresses. However, one of the most important yet least discussed assumptions used in most of these models is that the phase wall shear stresses can be accurately estimated from correlations developed for single-phase pipe flows. The object of this article is to present measurements of gas wall shear up to locations in close proximity to the gas-liquid interface for a variety of interface conditions in developed flow, and to determine the effects of the interface on average gas wall friction factors. In this context the interface may be smooth, rippled or wavy

Long-Term Strength of a Thick-Walled Pipe Filled with an Aggressive Medium, with Account for Damageability of the Pipe Material and Residual Strength

Science.gov (United States)

Piriev, S. A.

2018-01-01

This paper describes the study of scattered fracture of a thick-walled pipe filled with an aggressive medium, which creates uniform pressure on the inner surface of the pipe. It is assumed that the aggressive medium affects only the value of instantaneous strength. Damageability is described by an integral operator of the hereditary type. The problem is solved with allowance for residual strength of the pipe material behind the fracture front. Numerical calculation is carried out, and relationships between the fracture front coordinate and time for various concentrations of the aggressive medium and residual strength behind the fracture front are constructed.

Predicting local distributions of erosion-corrosion wear sites for the piping in the nuclear power plant using CFD models

International Nuclear Information System (INIS)

Ferng, Y.M.

2008-01-01

The erosion-corrosion (E/C) wear is an essential degradation mechanism for the piping in the nuclear power plant, which results in the oxide mass loss from the inside of piping, the wall thinning, and even the pipe break. The pipe break induced by the E/C wear may cause costly plant repairs and personal injures. The measurement of pipe wall thickness is a useful tool for the power plant to prevent this incident. In this paper, CFD models are proposed to predict the local distributions of E/C wear sites, which include both the two-phase hydrodynamic model and the E/C models. The impacts of centrifugal and gravitational forces on the liquid droplet behaviors within the piping can be reasonably captured by the two-phase model. Coupled with these calculated flow characteristics, the E/C models can predicted the wear site distributions that show satisfactory agreement with the plant measurements. Therefore, the models proposed herein can assist in the pipe wall monitoring program for the nuclear power plant by way of concentrating the measuring point on the possible sites of severe E/C wear for the piping and reducing the measurement labor works

High-pressure oxygenation of thin-wall YBCO single-domain samples

International Nuclear Information System (INIS)

Chaud, X; Savchuk, Y; Sergienko, N; Prikhna, T; Diko, P

2008-01-01

The oxygen annealing of ReBCO bulk material, necessary to achieve superconducting properties, usually induces micro- and macro-cracks. This leads to a crack-assisted oxygenation process that allows oxygenating large bulk samples faster than single crystals. But excellent superconducting properties are cancelled by the poor mechanical ones. More progressive oxygenation strategy has been shown to reduce drastically the oxygenation cracks. The problem then arises to keep a reasonable annealing time. The concept of bulk Y123 single-domain samples with thin-wall geometry has been introduced to bypass the inherent limitation due to a slow oxygen diffusion rate. But it is not enough. The use of a high oxygen pressure (16 MPa) enables to speed up further the process. It introduces a displacement in the equilibrium phase diagram towards higher temperatures, i.e., higher diffusion rates, to achieve a given oxygen content in the material. Remarkable results were obtained by applying such a high pressure oxygen annealing process on thin-wall single-domain samples. The trapped field of 16 mm diameter Y123 thin-wall single-domain samples was doubled (0.6T vs 0.3T at 77K) using an annealing time twice shorter (about 3 days). The initial development was made on thin bars. The advantage of thin-wall geometry is that such an annealing can be applied directly to a much larger sample

An overview of erosion corrosion models and reliability assessment for corrosion defects in piping system

International Nuclear Information System (INIS)

Srividya, A.; Suresh, H.N.; Verma, A.K.; Gopika, V.; Santosh

2006-01-01

Piping systems are part of passive structural elements in power plants. The analysis of the piping systems and their quantification in terms of failure probability is of utmost importance. The piping systems may fail due to various degradation mechanisms like thermal fatigue, erosion-corrosion, stress corrosion cracking and vibration fatigue. On examination of previous results, erosion corrosion was more prevalent and wall thinning is a time dependent phenomenon. The paper is intended to consolidate the work done by various investigators on erosion corrosion in estimating the erosion corrosion rate and reliability predictions. A comparison of various erosion corrosion models is made. The reliability predictions based on remaining strength of corroded pipelines by wall thinning is also attempted. Variables in the limit state functions are modelled using normal distributions and Reliability assessment is carried out using some of the existing failure pressure models. A steady state corrosion rate is assumed to estimate the corrosion defect and First Order Reliability Method (FORM) is used to find the probability of failure associated with corrosion defects over time using the software for Component Reliability evaluation (COMREL). (author)

Solidified structure of thin-walled titanium parts by vertical centrifugal casting

Directory of Open Access Journals (Sweden)

Wu Shiping

2011-05-01

Full Text Available The solidified structure of the thin-walled and complicated Ti-6Al-4V castings produced by the vertical centrifugal casting process was studied in the present work. The results show that the wall thickness of the section is featured with homogeneously distributed fine equiaxial grains, compared with the microstructure of the thick-walled section. The grain size of the castings has a tendency to decrease gradually with the increasing of the centrifugal radius. The inter-lamellar space in thick-walled casting parts is bigger than that of the thin-walled parts, and the profile of inter-lamellar space is not susceptible to the centrifugal radius.

Response of the primary piping loop to an HCDA

International Nuclear Information System (INIS)

Chang, Y.W.; Moneim, M.T.A.; Wang, C.Y.; Gvildys, J.

1975-01-01

The paper describes a method for analyzing the response of the primary piping loop that consists of straight pipes, elbows, and other components connected in series and subject to hypothetical core disruptive accident (HCDA) loads at both ends of the loop. The complete hydrodynamic equations in two-dimensions, that include both the nonlinear convective and viscous dissipation terms are used for the fluid dynamics together with the implicit ICE technique. The external walls of the pipes and components are treated as thin shells in which the analysis accounts for the membrane and bending strength of the wall, elastic-plastic material behavior, as well as large deformation under the effect of transient loading conditions. In the straight pipes, the flow is assumed to be axisymmetric; in the elbow regions, the two dimensions considered are the r and theta directions. The flow in the other components is also assumed to be axisymmetric; the components are modeled as a circular cylinder, in which the radius of the cylinder can be varied to conform with the outside shape of the component and the flow area inside can be changed independently from the outside shape. However, they must remain axially symmetric. The method is applied to a piping loop which consists of six elastic-plastic pipes and five rigid elbows connected in series and subjected to pressure pulses at both ends of the loop

Effect of flow conditions on flow accelerated corrosion in pipe bends

International Nuclear Information System (INIS)

Mazhar, H.; Ching, C.Y.

2015-01-01

Flow Accelerated Corrosion (FAC) in piping systems is a safety and reliability problem in the nuclear industry. In this study, the pipe wall thinning rates and development of surface roughness in pipe bends are compared for single phase and two phase annular flow conditions. The FAC rates were measured using the dissolution of test sections cast from gypsum in water with a Schmidt number of 1280. The change in location and levels of maximum FAC under single phase and two phase flow conditions are examined. The comparison of the relative roughness indicates a higher effect for the surface roughness in single phase flow than in two phase flow. (author)

Application of water flowing PVC pipe and EPS foam bead as insulation for wall panel

Science.gov (United States)

Ali, Umi Nadiah; Nor, Norazman Mohamad; Yusuf, Mohammed Alias; Othman, Maidiana; Yahya, Muhamad Azani

2018-02-01

Malaysia located in tropical climate which have a typical temperature range between 21 °C to 36 °C. Due to this, air-conditioning system for buildings become a necessity to provide comfort to occupants. In order to reduce the energy consumption of the air-conditioning system, the transmission of heat from outdoor to indoor space should be kept as minimum as possible. This article discuss about a technology to resist heat transfer through concrete wall panel using a hybrid method. In this research, PVC pipe was embedded at the center of concrete wall panel while the EPS foam beads were added about 1% of the cement content in the concrete mix forming the outer layer of the wall panel. Water is regulated in the PVC pipe from the rainwater harvesting system. The aim of this study is to minimize heat transfer from the external environment into the building. Internal building temperature which indicated in BS EN ISO 7730 or ASHRAE Standard 55 where the comfort indoor thermal is below 25°C during the daytime. Study observed that the internal surface temperature of heat resistance wall panel is up to 3°C lower than control wall panel. Therefore, we can conclude that application of heat resistance wall panel can lead to lower interior building temperature.

Riser pipe elevator

Energy Technology Data Exchange (ETDEWEB)

Bennett, W.; Jimenez, A.F.

1987-09-08

This patent describes a method for storing and retrieving a riser pipe, comprising the steps of: providing an upright annular magazine comprised of an inside annular wall and an outside annular wall, the magazine having an open top; storing the riser pipe in a substantially vertically oriented position within the annular magazine; and moving the riser pipe upwardly through the open top of the annular magazine at an angle to the vertical along at least a portion of the length of the riser pipe.

Distortional Mechanics of Thin-Walled Structural Elements

DEFF Research Database (Denmark)

Andreassen, Michael Joachim

In several industries such as civil, mechanical, and aerospace, thin-walled structures are often used due to the high strength and effective use of the materials. Because of the increased consumption there has been increasing focus on optimizing and more detailed calculations. However, finely...... number of degrees of freedom. This means that the classical Vlasov thin-walled beam theory for open and closed cross sections is generalized as part of a semi-discretization process by including distortional displacement fields. A novel finite-element-based displacement approach is used in combination...... by discretization of the cross section are now solved analytically and the formulation is valid without special attention and approximation also for closed single or multi-cell cross sections. Furthermore, the found eigenvalues have clear mechanical meaning, since they represent the attenuation of the distortional...

Gas target with thin wall

International Nuclear Information System (INIS)

Korenchenko, A.S.; Korenchenko, S.M.; Kravchuk, N.P.; Filippov, A.I.; Fursov, A.P.

1992-01-01

The technology of targets manufacture with thin wall diameter 100 mm and lengthwise 700 mm from composition kevlar + epoxy resin is described. The test's results on pressure and vacuum are reported. The created targets are supposed to be used on the installation ARES for an investigation of muons and pions interactions with light nuclei and rare pions decay 'on flying'. 5 refs.; 2 figs.; 2 tabs

Plastic fracture instability analysis of wall breakthrough in a circumferentially cracked pipe subjected to bending loads

International Nuclear Information System (INIS)

Zahoor, A.; Kanninen, M.F.

1981-01-01

A method of analyzing internal surface circumferential cracks in ductile reactor piping is presented. The method utilizes an alternate but equivalent definition of the J-integral based on nonlinear structural compliance. The analysis is valid for situations where the cross section containing the crack is fully yielded. Results are obtained for radial and circumferential crack growth for pipes subjected to bending. The stability of radial crack growth (wall breakthrough) is assessed using the J-integral-based tearing modulus approach. The analysis is shown to be in agreement with experimental results on the stability of surface crack growth in Type 304 stainless stee pipes. Example quantitative results for fracture instability assessments for nuclear piping are presented. 23 refs

Plastic fracture instability analysis of wall breakthrough in a circumferentially cracked pipe subjected to bending loads

Energy Technology Data Exchange (ETDEWEB)

Zahoor, A.; Kanninen, M.F.

1981-07-01

A method of analyzing internal surface circumferential cracks in ductile reactor piping is presented. The method utilizes an alternate but equivalent definition of the J-integral based on nonlinear structural compliance. The analysis is valid for situations where the cross section containing the crack is fully yielded. Results are obtained for radial and circumferential crack growth for pipes subjected to bending. The stability of radial crack growth (wall breakthrough) is assessed using the J-integral-based tearing modulus approach. The analysis is shown to be in agreement with experimental results on the stability of surface crack growth in Type 304 stainless stee pipes. Example quantitative results for fracture instability assessments for nuclear piping are presented. 23 refs.

Targeting specific azimuthal modes using wall changes in turbulent pipe flow

Science.gov (United States)

van Buren, Tyler; Hellström, Leo; Marusic, Ivan; Smits, Alexander

2017-11-01

We experimentally study turbulent pipe flow at Re =3486 using stereoscopic particle image velocimetry. Using pipe inserts with non-circular geometry to perturb the flow upstream of the measurement location, we excite specific naturally occurring energetic modes. We consider inserts that directly manipulate the flow momentum (vortex generators), and/or induce secondary flows through Reynolds stresses (sinusoidally varying wall shape). These inserts substantially change the mean flow, and produce distinct regions of low and high momentum corresponding to the mode being excited. The inserts add energy in the targeted modes while simultaneously reducing the energy in the non-excited azimuthal modes. In addition, inserts designed to excite two modes simultaneously exhibit non-linear interactions. Supported under ONR Grant N00014-15-1-2402, Program Manager/Director Thomas Fu and the Australian Research Council.

Heat Conductivity Resistance of Concrete Wall Panel by Water Flowing in Different Orientations of Internal PVC pipe

Science.gov (United States)

Umi, N. N.; Norazman, M. N.; Daud, N. M.; Yusof, M. A.; Yahya, M. A.; Othman, M.

2018-04-01

Green building technology and sustainability development is current focus in the world nowadays. In Malaysia and most tropical countries the maximum temperature recorded typically at 35°C. Air-conditioning system has become a necessity in occupied buildings, thereby increasing the cost of electric consumption. The aim of this study is to find out the solution in minimizing heat transfer from the external environment and intentions towards going green. In this study, the experimental work includes testing three types of concrete wall panels. The main heat intervention material in this research is 2 inch diameter Polyvinyl Chloride (PVC) pipe embedded at the center of the concrete wall panel, while the EPS foam beads were added to the cement content in the concrete mix forming the outer layer of the wall panel. Water from the rainwater harvesting system is regulated in the PVC pipe to intervene with the heat conductivity through the wall panel. Results from the experimental works show that the internal surface temperature of these heat resistance wall panels is to 3□C lower than control wall panel from plain interlocking bricks.

Ratcheting failure of pressurised straight pipes and elbows under reversed bending

International Nuclear Information System (INIS)

Vishnuvardhan, S.; Raghava, G.; Gandhi, P.; Saravanan, M.; Goyal, Sumit; Arora, Punit; Gupta, Suneel K.; Bhasin, Vivek

2013-01-01

Ratcheting studies were carried out on Type 304LN stainless steel straight pipes and elbows subjected to steady internal pressure and cyclic bending load. The internal pressure for all the straight pipes was 35 MPa and in the case of elbows the internal pressure was varied for different elbows, ranging from 27.6 MPa to 39.2 MPa. Cyclic bending load was applied on the specimens by subjecting them to different levels of load-line displacement. The specimens have undergone significant ratchet swelling (ballooning), ovalization and consequent thinning of the cross-section during ratcheting. The straight pipes failed either by occurrence of through-wall crack accompanied by simultaneous ballooning, or bursting with simultaneous ballooning. All the elbows failed by occurrence of through-wall crack accompanied by simultaneous ballooning. Ratcheting behaviour of straight pipes and elbows were compared and it was generally inferred that ratcheting was more pronounced in straight pipes than in elbows. -- Graphical abstract: Strain history for the specimen QCE-RAT-6-L1. Highlights: • Studies were carried out under combined internal pressure and cyclic bending. • Ratcheting strains were measured at critical locations of the specimens. • Quantified the percentage of ballooning, ovalization and reduction in thickness. • Modes of ratcheting failure of straight pipes and elbows are studied. • Inferred that ratcheting is more pronounced in straight pipes than in elbows

Pipe-CUI-profiler: a portable nucleonic system for detecting corrosion under insulation (CUI) of steel pipes

International Nuclear Information System (INIS)

Jaafar Abdullah; Rasif Mohd Zain; Roslan Yahya

2003-01-01

Corrosion under insulation (CUI) on the external wall of steel pipes is a common problem in many types of industrial plants. This is mainly due to the presence of moisture or water in the insulation materials. A portable nucleonic system that can be used to detect CUI without the need to remove the insulation materials, has been developed. The system is based on dual-beam gamma-ray absorption technique. It is designed to inspect pipes of internal diameter 50, 65, 80, 90, 100 and 150 mm. Pipeline of these sizes with aluminium or thin steel sheathing, containing fibre-glass or calcium silicate insulation to thicknesses of 25, 40 and 50 mm can be inspected. The system has proven to be a safe, fast and effective method of inspecting insulated pipes. This paper describes the new nucleonic system that has been developed. This paper describes the basic principle of the system and outlines its performance. (Author)

Fluid-structure interaction with pipe-wall viscoelasticity during water hammer

Science.gov (United States)

Keramat, A.; Tijsseling, A. S.; Hou, Q.; Ahmadi, A.

2012-01-01

Fluid-structure interaction (FSI) due to water hammer in a pipeline which has viscoelastic wall behaviour is studied. Appropriate governing equations are derived and numerically solved. In the numerical implementation of the hydraulic and structural equations, viscoelasticity is incorporated using the Kelvin-Voigt mechanical model. The equations are solved by two different approaches, namely the Method of Characteristics-Finite Element Method (MOC-FEM) and full MOC. In both approaches two important effects of FSI in fluid-filled pipes, namely Poisson and junction coupling, are taken into account. The study proposes a more comprehensive model for studying fluid transients in pipelines as compared to previous works, which take into account either FSI or viscoelasticity. To verify the proposed mathematical model and its numerical solutions, the following problems are investigated: axial vibration of a viscoelastic bar subjected to a step uniaxial loading, FSI in an elastic pipe, and hydraulic transients in a pressurised polyethylene pipe without FSI. The results of each case are checked with available exact and experimental results. Then, to study the simultaneous effects of FSI and viscoelasticity, which is the new element of the present research, one problem is solved by the two different numerical approaches. Both numerical methods give the same results, thus confirming the correctness of the solutions.

The method to design the length of thin-wall flexible rotor

International Nuclear Information System (INIS)

Zhang Yue; Yao Zengzhong; Baigu Lafu

2014-01-01

Thin-wall flexible rotor is frequently used in rotating machinery. For this rotor the vibration is very complex under the working speed. So the composition design is very difficult. In this paper, for a thin-wall flexible rotor, the material and rotor diameter are determined from spatial structure, the working speed is determined from strength of the material, the first bending critical speed is determined from working speed, then the influence of length on the critical speed is researched. According to the influence of critical speed on the vibration, the length design method is researched, the design steps and methods are given, the safety margin of vibration is analysed. Design validity is established by test. The method is generally suitable for thin-wall flexible rotor. (authors)

Local effects in flow-accelerated corrosion wall thinning

International Nuclear Information System (INIS)

Pietralik, J.

2006-01-01

'Full text:' There is enough evidence that flow conditions play the dominant role locally in Flow-Accelerated Corrosion (FAC) under certain conditions, e.g., in CANDU feeders. While chemistry and materials set the overall potential for FAC, which can be low or high, flow conditions determine the local distribution of wall thinning. This relationship is not new and recent accurate measurements of FAC rate of a plant feeder bend confirm that the relationship between flow local conditions expressed by local mass transfer coefficient and FAC rate in CANDU feeder bends is close. There is also a lot of other direct and indirect, experimental and laboratory evidence about this relationship. This knowledge can be useful for minimizing inspection, predicting new locations for inspection, predicting the location with the highest FAC rate for a given piping component, e.g., feeder element, and determining what components or feeders and to what extent they should be replaced. It applies also to heat exchangers and steam generators. The objective of this paper is to examine the relationship between FAC rate and local flow parameters. For FAC, the most important flow parameter is mass transfer coefficient. The mass transfer coefficient describes the intensity of the transport of corrosion products from the oxide-water interface into the bulk water. Therefore, this parameter can be used for predicting the local distribution of FAC rate. It could also be used in planning experiments because time-varying surface roughness can explain the time-dependence of FAC rates. The paper presents plant and laboratory evidence about the relationship. In addition, it shows correlations for mass transfer coefficient in components that are highly susceptible to FAC. The role of surface roughness, wall shear stress, and local turbulence is also discussed. (author)

Verifications of ES-DCPD method for piping wall thickness monitoring in the SFASL

International Nuclear Information System (INIS)

Ryu, Kyung Ha; Kim, Ji Hak; Hwang, Il Soon

2009-01-01

Although various monitoring systems, algorithm and the concept of redundant systems were developed for nuclear power plant's (NPP) aged components, accidents in NPPs have been reported continuously such as Surry unit-2 flow accelerated corrosion (FAC) accident and Mihama unit-3 FAC accident. We developed a new piping wall loss monitoring system using equipotential switching direct current potential drop (ES-DCPD) method. This method can be used as a screening method with high speed, thus can also be used as a precise online monitoring method. This method has been developed and planned for a demonstration to a NPP's secondary side piping system in Korea

Effect of longitudinal vibration of fluid-filled pipe with elastic wall on sound transmission character

Directory of Open Access Journals (Sweden)

DONG Peng

2017-01-01

Full Text Available When one end of a fluid-filled pipe with an elastic wall is fixed and a harmonic force effect acts on the other end,a steady longitudinal vibration will be produced. Compared to the pipeline resonance mode,the amplitude of the steady longitudinal vibration of an elastic pipe is greater,and the effect on the sound is also greater. The study of the steady longitudinal vibration of pipes can better describe the effects of fluid-filled pipelines on the radiation sound field of the pipe opening. Through the contrast between the analysis calculation of the equivalent beam model and the experimental results,the accuracy of the equivalent beam model for the calculation of the steady longitudinal vibration of pipelines is verified,and a method of isolating the steady longitudinal vibration state is proposed and verified.

SCF analysis of a pressurized vessel-nozzle intersection with wall thinning damage

International Nuclear Information System (INIS)

Qadir, M.; Redekop, D.

2009-01-01

A three-dimensional finite element analysis is carried out of a pressurized vessel-nozzle intersection (tee joint), with wall thinning damage. A convergence-validation study is first carried out for undamaged intersections, in which comparisons are made with previously published work for the stress concentration factor (SCF), and good agreement is observed. A study is then carried out for specific tee joints to examine the effect on the SCF of varying the extent of the wall thinning damage. Finally, a parametric study is conducted in which the SCF is computed for a wide range of tee joints, initially considered undamaged, and then with wall thinning damage.

The characteristic investigation on narrow-gap TIG weld joint of heavy wall austenitic stainless steel pipe

International Nuclear Information System (INIS)

Shim, Deog Nam; Jung, In Cheol

2003-01-01

Although Gas Tungsten Arc Welding (GTAW or TIG welding) is considered as high quality and precision welding process, it also has demerit of low melting rate. Narrow-gap TIG welding which has narrow joint width reduces the groove volume remarkably, so it could be shorten the welding time and decrease the overall shrinkage in heavy wall pipe welding. Generally narrow-gap TIG welding is used as orbital welding process, it is important to select the optimum conditions for the automatic control welding. This paper looks at the application and metallurgical properties on narrow-gap TIG welding joint of heavy wall large austenitic stainless steel pipe to determine the deposition efficiency, the resultant shrinkage and fracture toughness. The fracture toughness depends slightly on the welding heat input

Pyrosequencing reveals bacterial communities in unchlorinated drinking water distribution system: an integral study of bulk water, suspended solids, loose deposits, and pipe wall biofilm.

Science.gov (United States)

Liu, G; Bakker, G L; Li, S; Vreeburg, J H G; Verberk, J Q J C; Medema, G J; Liu, W T; Van Dijk, J C

2014-05-20

The current understanding of drinking water distribution system (DWDS) microbiology is limited to pipe wall biofilm and bulk water; the contributions of particle-associated bacteria (from suspended solids and loose deposits) have long been neglected. Analyzing the composition and correlation of bacterial communities from different phases helped us to locate where most of the bacteria are and understand the interactions among these phases. In the present study, the bacteria from four critical phases of an unchlorinated DWDS, including bulk water, pipe wall biofilm, suspended solids, and loose deposits, were quantified and identified by adenosine triphosphate analysis and pyrosequencing, respectively. The results showed that the bulk water bacteria (including the contribution of suspended solids) contributed less than 2% of the total bacteria. The bacteria associated with loose deposits and pipe wall biofilm that accumulated in the DWDS accounted for over 98% of the total bacteria, and the contributions of bacteria in loose deposits and pipe wall biofilm were comparable. Depending on the amount of loose deposits, its contribution can be 7-fold higher than the pipe wall biofilm. Pyrosequencing revealed relatively stable bacterial communities in bulk water, pipe wall biofilm, and suspended solids throughout the distribution system; however, the communities present in loose deposits were dependent on the amount of loose deposits locally. Bacteria within the phases of suspended solids, loose deposits, and pipe wall biofilm were similar in phylogenetic composition. The bulk water bacteria (dominated by Polaromonas spp.) were clearly different from the bacteria from the other three phases (dominated by Sphingomonas spp.). This study highlighted that the integral DWDS ecology should include contributions from all of the four phases, especially the bacteria harbored by loose deposits. The accumulation of loose deposits and the aging process create variable microenvironments

Pyrosequencing Reveals Bacterial Communities in Unchlorinated Drinking Water Distribution System: An Integral Study of Bulk Water, Suspended Solids, Loose Deposits, and Pipe Wall Biofilm

KAUST Repository

Liu, G.

2014-05-20

The current understanding of drinking water distribution system (DWDS) microbiology is limited to pipe wall biofilm and bulk water; the contributions of particle-associated bacteria (from suspended solids and loose deposits) have long been neglected. Analyzing the composition and correlation of bacterial communities from different phases helped us to locate where most of the bacteria are and understand the interactions among these phases. In the present study, the bacteria from four critical phases of an unchlorinated DWDS, including bulk water, pipe wall biofilm, suspended solids, and loose deposits, were quantified and identified by adenosine triphosphate analysis and pyrosequencing, respectively. The results showed that the bulk water bacteria (including the contribution of suspended solids) contributed less than 2% of the total bacteria. The bacteria associated with loose deposits and pipe wall biofilm that accumulated in the DWDS accounted for over 98% of the total bacteria, and the contributions of bacteria in loose deposits and pipe wall biofilm were comparable. Depending on the amount of loose deposits, its contribution can be 7-fold higher than the pipe wall biofilm. Pyrosequencing revealed relatively stable bacterial communities in bulk water, pipe wall biofilm, and suspended solids throughout the distribution system; however, the communities present in loose deposits were dependent on the amount of loose deposits locally. Bacteria within the phases of suspended solids, loose deposits, and pipe wall biofilm were similar in phylogenetic composition. The bulk water bacteria (dominated by Polaromonas spp.) were clearly different from the bacteria from the other three phases (dominated by Sphingomonas spp.). This study highlighted that the integral DWDS ecology should include contributions from all of the four phases, especially the bacteria harbored by loose deposits. The accumulation of loose deposits and the aging process create variable microenvironments

Thin-walled reinforcement lattice structure for hollow CMC buckets

Science.gov (United States)

de Diego, Peter

2017-06-27

A hollow ceramic matrix composite (CMC) turbine bucket with an internal reinforcement lattice structure has improved vibration properties and stiffness. The lattice structure is formed of thin-walled plies made of CMC. The wall structures are arranged and located according to high stress areas within the hollow bucket. After the melt infiltration process, the mandrels melt away, leaving the wall structure to become the internal lattice reinforcement structure of the bucket.

The stability of through-wall circumferential cracks in cylindrical pipes subjected to bending loads

International Nuclear Information System (INIS)

Smith, E.

1983-01-01

Tada, Paris and Gamble have used the tearing modulus approach to show that when a circumferential through-wall crack exists in a 304 SS circular cylindrical pipe, and the pipe is subjected to an applied bending moment, then crack growth requires the rotation at the pipe-ends to be increased, (i.e. crack growth is stable), unless the pipe length is unduly large. On this basis it was concluded that unstable fracture is unlikely to occur in BWR SS piping, when the system is designed in accord with the ASME Code load levels for normal operation and anticipated transients. The Tada-Paris-Gamble analysis focuses on the inter-relation between instability and the onset of crack extension, and does not specifically consider the possibility that a crack might become unstable after some stable crack extension. The paper addresses this aspect of the crack stability problem using a crack tip opening angle criterion for crack extension, which has similarities with the tearing modulus approach. The results show that unstable fracture should not occur even after some stable crack extension, again provided that the pipe length is not unduly large. In other words, guillotine failure of a pipe in a BWR system is unlikely, even though the ASME Code limiting stress levels as might be exceeded, as may be the case with a very severe earthquake. (orig./HP)

New developments in velocity profile measurement and pipe wall wear monitoring for hydrotransport lines

Energy Technology Data Exchange (ETDEWEB)

O' Keefe, C.; Maron, R.J. [CiDRA Minerals Processing Inc., Wallingford, CT (United States); Fernald, M.; Bailey, T. [CiDRA Corporate Services, Wallingford, CT (United States); Van der Spek, A. [ZDOOR, Rotterdam (Netherlands)

2009-07-01

Sonar array flow measurement technology was initially developed a decade ago with the goal of non-invasively measuring multi-phase flows in the petroleum industry. The same technology was later adapted to the mineral processing industry where it has been rapidly adopted. The specific sensor technology, based on piezoelectric film sensors, provides unique measurement capabilities, including the ability to non-invasively measure localized strains in the walls of pipes. Combined with sonar array processing algorithms, an axial array of such sensors can measure flow velocities within a pipe. The sensors are useful for monitoring and managing slurry flow in horizontal pipes since they provide real-time velocity profiles measurement. The information is useful in determining the approach and onset of solid deposition on the bottom of the pipe. The sensors also provide a non-invasive measurement of pipe wear on slurry lines. Such measurements are currently made by hand-held portable ultrasonic thickness gages. The shortfalls associated with this manual method are overcome with a set of permanently or semi-permanently installed transducers clamped onto the outside of the pipe, where sensors measure the thickness of the pipe. This system and approach results in better repeatability and accuracy compared to manual methods. It also decreases inspection labor costs and pipe access requirements. It was concluded that the potential impact on personnel safety and environmental savings will be significant. 3 refs., 20 figs.

Life estimation of low-cycle fatigue of pipe elbows. Proposed criteria of low-cycle fatigue life under the multi-axial stress field

International Nuclear Information System (INIS)

Ando, Kotoji; Takahashi, Koji; Matsuo, Kazuya; Urabe, Yoshio

2013-01-01

Pipe elbows were important parts frequently used in the pipelines of nuclear power, thermal power and chemical plants, and their integrity needed to be assured under seismic loads and thermal stresses considering local wall thinning or complex stress distribution due to special configuration different from straight pipe. This article investigated in details elastic-plastic stress-strain state of pipe elbow using finite element analysis and clarified there existed high bi-axial stress field at side inner surface of pipe elbow axial cracks initiated. Bi-axial stress factor was around 0.6 for sound elbow and up to 0.95 for local wall thinning at crown. Fracture strain of 1.15 was reduced to around 0.15 for bi-axial stress factor from 0.6 to 0.9. Normalized fatigue life for bi-axial stress field (0.6 - 0.8) was largely reduced to around 15, 19 and 10% of fatigue life of uni-axial state dependent on material strength level. Proposed revised universal slopes taking account of multi-axial stress factor could explain qualitatively effects of strain range, internal pressure and ratchet strain (pre-strain) on low-cycle fatigue life of pipe elbow. (T. Tanaka)

Calculation code for erosion-corrosion induced wall thinning in piping systems

International Nuclear Information System (INIS)

Henzel, N.; Kastner, W.; Stellwag, B.; Erve, M.

1988-01-01

There was great material erosion mainly in consequence of an extremely unfavourable geometry at the damaged place in Surry-2. The pipeline sections affected in Trojan were in the area of action of great sources of turbulence, i.e.: less than 10 pipe diameters from junctions, elbows etc. Because of the many parameters which determine the amount of material removal by erosion-corrosion, the analysis of such damage is only possible using a computer program. The main purpose of such a PC code called WATHEC developed by Siemens/KWU is not the subsequent confirmation of damage which has occurred, but its application for preventive diagnosis in pipeline systems. (orig./DG) [de

Determination of flexibility factors in curved pipes with end restraints using a semi-analytic formulation

International Nuclear Information System (INIS)

Fonseca, E.M.M.; Melo, F.J.M.Q. de; Oliveira, C.A.M.

2002-01-01

Piping systems are structural sets used in the chemical industry, conventional or nuclear power plants and fluid transport in general-purpose process equipment. They include curved elements built as parts of toroidal thin-walled structures. The mechanical behaviour of such structural assemblies is of leading importance for satisfactory performance and safety standards of the installations. This paper presents a semi-analytic formulation based on Fourier trigonometric series for solving the pure bending problem in curved pipes. A pipe element is considered as a part of a toroidal shell. A displacement formulation pipe element was developed with Fourier series. The solution of this problem is solved from a system of differential equations using mathematical software. To build-up the solution, a simple but efficient deformation model, from a semi-membrane behaviour, was followed here, given the geometry and thin shell assumption. The flexibility factors are compared with the ASME code for some elbow dimensions adopted from ISO 1127. The stress field distribution was also calculated

Phenomenology of the domain walls in thin ferromagnetic films

International Nuclear Information System (INIS)

Adam, G.

1978-01-01

The basic concepts and the main theoretical methods developed in the study of the domain walls in thin ferromagnetic films are given in this review. First, an insight into the origins and the classification criteria of the conceptually different wall structures is obtained by elementary considerations which are mainly based on the experimentally available data. Then, the more subtle aspect of the wall models dimensionality in soft ferromagnetic films is discussed. Finally, the various theoretical calculation methods of the wall parameters are summarized. (author)

Slug flow in horizontal pipes with transpiration at the wall

Science.gov (United States)

Loureiro, J. B. R.; Silva Freire, A. P.

2011-12-01

The present work investigates the behaviour of slug flows in horizontal pipes with a permeable wall. Measurements of pressure drop and of local velocity are given for nine different flow conditions. The liquid phase velocity was measured with laser Doppler anemometry. Single-phase data are compared with the results of other authors. The influence of flow transpiration and of roughness on the features of slug flows is shown to be pronounced. A Shadow Sizer system coupled with Particle Image Velocimetry is used to account for the properties of the slug cell.

Slug flow in horizontal pipes with transpiration at the wall

Energy Technology Data Exchange (ETDEWEB)

Loureiro, J B R; Freire, A P Silva, E-mail: jbrloureiro@mecanica.ufrj.br [Mechanical Engineering Program, Federal University of Rio de Janeiro (COPPE/UFRJ), C.P. 68503, 21.941-972, Rio de Janeiro, RJ (Brazil)

2011-12-22

The present work investigates the behaviour of slug flows in horizontal pipes with a permeable wall. Measurements of pressure drop and of local velocity are given for nine different flow conditions. The liquid phase velocity was measured with laser Doppler anemometry. Single-phase data are compared with the results of other authors. The influence of flow transpiration and of roughness on the features of slug flows is shown to be pronounced. A Shadow Sizer system coupled with Particle Image Velocimetry is used to account for the properties of the slug cell.

Slug flow in horizontal pipes with transpiration at the wall

International Nuclear Information System (INIS)

Loureiro, J B R; Freire, A P Silva

2011-01-01

The present work investigates the behaviour of slug flows in horizontal pipes with a permeable wall. Measurements of pressure drop and of local velocity are given for nine different flow conditions. The liquid phase velocity was measured with laser Doppler anemometry. Single-phase data are compared with the results of other authors. The influence of flow transpiration and of roughness on the features of slug flows is shown to be pronounced. A Shadow Sizer system coupled with Particle Image Velocimetry is used to account for the properties of the slug cell.

Improvement of a wall thinning rate model for liquid droplet impingement erosion. Implementation of liquid film thickness model with consideration of film behavior

International Nuclear Information System (INIS)

Morita, Ryo

2014-01-01

Liquid droplet impingement erosion (LDI) is defined as an erosion phenomenon caused by high-speed droplet attack in a steam flow. Pipe wall thinning by LDI is sometimes observed in a steam piping system of a power plant. As LDI usually occurs very locally and is difficult to detect, predicting LDI location is required for safe operation of power plant systems. Therefore, we have involved in the research program to develop prediction tools that will be used easily in actual power plants. Our previous researches developed a thinning rate evaluation model due to LDI (LDI model) and the evaluation system of the thinning rate and the thinning shape within a practically acceptable time (LDI evaluation system). Though the LDI model can include a cushioning effect of liquid film which is generated on the material surface by droplet impingement as an empirical equation with fluid parameter, the liquid film thickness is not clarified due to complex flow condition. In this study, to improve the LDI model and the LDI evaluation system, an analytical model of the liquid film thickness was proposed with consideration of the liquid film flow behavior on the material surface. The mass balance of the liquid film was considered, and the results of CFD calculations and existing researches were applied to obtain the liquid film thickness in this model. As a result of the LDI evaluation of the new LDI model with liquid film model, improvement of the LDI model was achieved. (author)

Exact solution for flow in a porous pipe with unsteady wall suction and/or injection

Science.gov (United States)

Tsangaris, S.; Kondaxakis, D.; Vlachakis, N. W.

2007-10-01

This paper presents an extension of the exact solution of the steady laminar axisymmetric flow in a straight pipe of circular cross section with porous wall, given by R.M. Terrill, to the case of unsteady wall injection and/or suction. The cases of the pulsating parabolic profile and of the developed pulsating flow are investigated as examples. The pulsating flow in porous ducts has many applications in biomedical engineering and in other engineering areas.

Study of Local and Distortional Stability of Thin-Walled Structures

Directory of Open Access Journals (Sweden)

Imene Mahi

2018-01-01

Full Text Available Thin-walled structures have an increasingly large and growing field of application in the engineering sector, the goal behind using this type of structure is efficiency in terms of resistance and cost, however the stability of its components (the thin walls remains the first aspect of the behavior, and a primordial factor in the design process. The hot rolled sections are known by a consequent post-buckling reserve, cold-formed steel sections which are thin-walled elements also benefit, in this case, it seems essential to take into account the favorable effects of this reserve in to the verification procedure of the resistance with respect to the three modes of failures of this type of structure. The design method that takes into account this reserve of resistance is inevitably the effective width method. The direct strength method has been developed to improve the speed and efficiency of the design of thin-walled profiles. The latter mainly uses the buckling loads (for Local, Distortional and Global mode obtained from a numerical analysis and the resistance curves calibrated experimentally to predict the ultimate load of the profile. Among those, the behavior of a set of Cshaped profiles (highly industrialized is studied, this type of section is assumed to be very prone to modes of local and distortional instability. The outcome of this investigation revealed very relevant conclusions both scientifically and practically.

Fabrication technology for a series of cylindrical thin-wall cavity targets

CERN Document Server

Zheng Yong; Sun Zu Oke; Wang Ming Da; Zhou La; Zhou Zhi Yun

2002-01-01

Cylindrical thin-wall cavity targets have been fabricated to study the behavior of superthermal electrons and their effects on inertial confinement fusion (ICF). Self-supporting cavity targets having adjustable, uniform wall thickness, and low surface roughness were required. This required production of high-quality mandrels, coating them by sputtering or electroplating, developing techniques for measurement of wall thickness and other cavity parameters, improving the uniformity of rotation of the mandrels, and preventing damage to the targets during removal from the mandrels. Details of the fabrication process are presented. Experimental results from the use of these targets are presented. These results, in good agreement with simulations, indicate that the use of thin-wall cavity targets is an effective method for studying superthermal electrons in ICF.

Finite Element Limit Pressures for Circumferential Through-Wall Cracks in the Interface between Elbow and Pipe

International Nuclear Information System (INIS)

Jang, Yoon-Young; Han, Tae-Song; Huh, Nam-Su; Jeong, Jae-Uk

2014-01-01

Among integrity assessment method based on a fracture mechanics concept for piping system, a limit load method is one of the important way to predict a maximum load carrying capacity in the materials with high ductility in the sense that it is used to either assess directly structural integrity of pipe based on fully plastic fracture mechanics or calculate elasticplastic fracture mechanics parameters based on reference stress concept. In nuclear power plants, piping system often involves elbows welded to straight pipe. Since welded regions are vulnerable to cracking, it is important to predict an accurate limit load for pipes with a crack in the interface between elbows and attached pipes. However, although extensive works have been made for developing limit analysis methods for cracked pipes, they were mainly for straight pipes. Recently, limit moment solutions for elbow that is attached to straight pipe with a circumferential through-wall crack(TWC) in the interface were proposed, whereas limit pressure for this geometry is not suggested yet. In this context, plastic limit pressures of circumferential TWCs between elbow and straight pipe were calculated in the present study considering geometric parameters such as an elbow curvature, a pipe size and a crack length. In the present study, the FE plastic limit analyses for circumferential TWC in the interface between elbow and pipe under internal pressure were conducted based on elastic perfectly plastic assumption. Based on the present FE results, it is found that plastic limit pressures of straight pipes with circumferential TWC are not appropriate for predicting plastic limit pressures of circumferential TWC in the interface between elbow and pipe for shorter crack length

Heat-affected-zone toughness in heavy wall pipe: Final report

Energy Technology Data Exchange (ETDEWEB)

Dyck, K.; Glover, A.G.; Varo, D.B.

1988-02-01

The objective of this program has been to determine the significance of low toughness regions on the service performance of heat-affected zones in heavy wall pipe materials. The low temperature HAZ toughness of welds in microalloyed and quenched and tempered materials at two heat inputs was established, a test technique to produce fatigue cracks in the HAZ was developed, and four full scale fracture tests were completed at /minus/49/degree/F. Publication available from the American Gas Association Order Processing Department, 1515 Wilson Boulevard, Arlington, Virginia 22209-2470 (703/841-8558). 17 refs. (JL)

The effect of bi-directional loading on fatigue assessment of pressurized piping elbows with local thinned areas

International Nuclear Information System (INIS)

Balan, C.; Redekop, D.

2005-01-01

An elastic-plastic finite element study is conducted to determine the effect of bi-directional loading on the fatigue characteristics of pressurized 90 deg. piping elbows with local thinned areas. The analysis is conducted on pressurized piping elbows considered previously in the literature, but analyzed only for in-plane loading. Considering also the out-of-plane loading the present analysis seeks to simulate simultaneous horizontal and vertical seismic actions. A validation study is first conducted in which the present results obtained for in-plane loading are compared with previous results. Comparisons are made for deformation patterns, hoop strain histories, and reaction forces. The relative in-plane to out-of-plane load intensities to be adopted for the combined loading case is determined next. Results considering bi-directional loadings are then found for the pressurized piping elbow for a total of 23 cases of local area thinning. Finally conclusions are drawn about the significance of considering the additional out-of-plane loading

Practical method of dynamic analysis considering coupling effects between equipment and piping systems

International Nuclear Information System (INIS)

Koyanagi, Ryoichi

1984-01-01

Many piping systems are supported by flexible structures or attached to thin shell walls so it is very important to consider the dynamic coupling effects between these systems in dynamic analysis. This paper presents a practical method of dynamic analysis of an individual system considering the dynamic coupling effects of coupled equipment-piping systems. In this method, dynamic responses are calculated by using the modal information which is obtained from the other analysis for associative structure. Analytical results for the complete model and of this method for an individual system are presented in the piping-supporting structure system and a piping-shell system. From the comparison of these results, it shows that this method is accurate, useful and economically applicable to the dynamic analysis of large model. (author)

Numerical investigation on residual stress distribution and evolution during multipass narrow gap welding of thick-walled stainless steel pipes

International Nuclear Information System (INIS)

Liu, C.; Zhang, J.X.; Xue, C.B.

2011-01-01

Research highlights: → We performed pass-by-pass simulation of stresses for welding of thick-walled pipes. → The distributions and evolution of the residual stresses are demonstrated. → After the groove is filled to a height, the through-wall stress is almost unchanged. - Abstracts: The detailed pass-by-pass finite element (FE) simulation is presented to investigate the residual stresses in narrow gap multipass welding of pipes with a wall thickness of 70 mm and 73 weld passes. The simulated residual stress on the outer surface is validated with the experimental one. The distribution and evolution of the through-wall residual stresses are demonstrated. The investigated results show that the residual stresses on the outer and inner surfaces are tensile in the weld zone and its vicinity. The through-wall axial residual stresses at the weld center line and the HAZ line demonstrate a distribution of bending type. The through-wall hoop residual stress within the weld is mostly tensile. After the groove is filled to a certain height, the peak tensile stresses and the stress distribution patterns for both axial and hoop stresses remain almost unchanged.

Application of irradiation process for the production of thin wall wires

International Nuclear Information System (INIS)

Saito, E.

1977-01-01

The demand for thin wall crosslinked PVC or polyethylene insulated wires in Japan was about 15,000,000 dollars in value in 1975. Their annual sales in 1980 are estimated at about 40 million dollars which will account for approximately 20% of the sales of all thin wall thermoplastic insulated wires expected for the same year. A comparative study was made of the irradiation process and the chemical process for manufacture of wires with crosslinked PVC or polyethylene insulation. Having found the excellence of the irradiation process an accelerator (500 KeV, 65mA) was installed in 1973 and production was begun of several types of thin wall irradiation crosslinked PVC and polyethylene insulated wires ranging from 0.06 mm 2 to 2.0 mm 2 in the cross-sectional area of conductor, successfully putting them in extensive commercial application. This report compares the irradiation process and the chemical process, properties of several types of irradiation crosslinked PVC, and polyethylene insulated wires and their applications. (author)

Plastic Limit Loads for Slanted Circumferential Through-Wall Cracked Pipes Using 3D Finite-Element Limit Analyses

International Nuclear Information System (INIS)

Jang, Hyun Min; Cho, Doo Ho; Kim, Young Jin; Huh, Nam Su; Shim, Do Jun; Choi, Young Hwan; Park, Jung Soon

2011-01-01

On the basis of detailed 3D finite-element (FE) limit analyses, the plastic limit load solutions for pipes with slanted circumferential through-wall cracks (TWCs) subjected to axial tension, global bending, and internal pressure are reported. The FE model and analysis procedure employed in the present numerical study were validated by comparing the present FE results with existing solutions for plastic limit loads of pipes with idealized TWCs. For the quantification of the effect of slanted crack on plastic limit load, slant correction factors for calculating the plastic limit loads of pipes with slanted TWCs from pipes with idealized TWCs are newly proposed from extensive 3D FE calculations. These slant-correction factors are presented in tabulated form for practical ranges of geometry and for each set of loading conditions

Creep properties in similar weld joint of a thick-walled P92 steel pipe

Czech Academy of Sciences Publication Activity Database

Sklenička, Václav; Kuchařová, Květa; Svobodová, M.; Kvapilová, Marie; Král, Petr; Horváth, P.

2016-01-01

Roč. 119, č. 1 (2016), s. 1-12 ISSN 1044-5803 R&D Projects: GA ČR(CZ) GA16-09518S; GA MPO FR-TI4/406 Institutional support: RVO:68081723 Keywords : 9–12%Cr steels * Creep testing * High temperature creep * Thick-walled pipe * Welding Subject RIV: JG - Metallurgy Impact factor: 2.714, year: 2016

Method of fabricating thin-walled articles of tungsten-nickel-iron alloy

Science.gov (United States)

Hovis, Jr., Victor M.; Northcutt, Jr., Walter G.

1982-01-01

The present invention relates to a method for fabricating thin-walled high-density structures oftungsten-nickel-iron alloys. A powdered blend of the selected alloy constituents is plasma sprayed onto a mandrel having the desired article configuration. The sprayed deposit is removed from the mandrel and subjected to liquid phase sintering to provide the alloyed structure. The formation of the thin-walled structure by plasma spraying significantly reduces shrinkage, and cracking while increasing physical properties of the structure over that obtainable by employing previously known powder metallurgical procedures.

Experience of measuring wall thicknesses of district heating pipes in use with free-floating salamanders (pigs)

International Nuclear Information System (INIS)

Barbian, O.A.; Goedecke, H.; Krieg, W.

1992-01-01

A test system for district heating pipes (laid above ground or in the ground or in the offshore field) is introduced, a so-called 'intelligent' test 'pig' which, like in a pneumatic tube, floats through the pipe with the medium during operation and finds out any corrosion damage. The equipment works on the principle of ultrasonic wall thickness testing in immersed technique, and is equipped with a large number of test heads in order to scan the pipe surface completely in one run-through. The data processing in the pig with the aid of microprocessors and the type of data collection in mass memories is briefly described. The test results are clearly shown by coloured graphics, which makes efficient assessment and evaluation of the faults possible. The ability of the system to supply information (data collection, data storage, assessment and evaluation) is demonstrated by a series of typical faults, which were found worldwide in oil and gas pipes. (orig./HP) [de

MATHEMATICAL MODELING OF HEAT EXCHANGE IN DIRECT FLAT CHANNELS AND DIRECT ROUND PIPES WITH ROUGH WALLS UNDER THE SYMMETRIC HEAT SUPPLY

Directory of Open Access Journals (Sweden)

I E. Lobanov

2017-01-01

Full Text Available Objectives. The aim of present work was to carry out mathematical modelling of heat transfer with symmetrical heating in flat channels and round pipes with rough walls.Methods. The calculation was carried out using the L'Hôpital-Bernoulli's method. The solution of the problem of intensified heat transfer in a round tube with rough walls was obtained using the Lyon's integral.Results. Different from existing theories, a methodology of theoretical computational heat transfer determination for flat rough channels and round pipes with rough walls is developed on the basis of the principle of full viscosity superposition in a turbulent boundary layer. The analysis of the calculated heat transfer and hydroresistivity values for flat rough channels and round rough pipes shows that the increase in heat transfer is always less than the corresponding increase in hydraulic resistance, which is a disadvantage as compared to channels with turbulators, with all else being equal. The results of calculating the heat transfer for channels with rough walls in an extended range of determinant parameters, which differ significantly from the corresponding data for the channels with turbulators, determine the level of heat exchange intensification.Conclusion. An increase in the calculated values of the relative average heat transfer Nu/NuGL for flat rough channels and rough pipes with very high values of the relative roughness is significantly contributed by both an increase in the relative roughness height and an increase in the Reynolds number Re. In comparison with empirical dependencies, the main advantage of solutions for averaged heat transfer in rough flat channels and round pipes under symmetrical thermal load obtained according to the developed theory is that they allow the calculation of heat exchange in rough pipes to be made in the case of large and very large relative heights of roughness protrusions, including large Reynolds numbers, typical for pipes

Ramifications of structural deformations on collapse loads of critically cracked pipe bends under in-plane bending and internal pressure

Energy Technology Data Exchange (ETDEWEB)

Sasidharan, Sumesh; Arunachalam, Veerappan; Subramaniam, Shanmugam [Dept. of Mechanical Engineering, National Institute of Technology, Tiruchirappalli (India)

2017-02-15

Finite-element analysis based on elastic-perfectly plastic material was conducted to examine the influence of structural deformations on collapse loads of circumferential through-wall critically cracked 90 .deg. pipe bends undergoing in-plane closing bending and internal pressure. The critical crack is defined for a through-wall circumferential crack at the extrados with a subtended angle below which there is no weakening effect on collapse moment of elbows subjected to in-plane closing bending. Elliptical and semioval cross sections were postulated at the bend regions and compared. Twice-elastic-slope method was utilized to obtain the collapse loads. Structural deformations, namely, ovality and thinning, were each varied from 0% to 20% in steps of 5% and the normalized internal pressure was varied from 0.2 to 0.6. Results indicate that elliptic cross sections were suitable for pipe ratios 5 and 10, whereas for pipe ratio 20, semioval cross sections gave satisfactory solutions. The effect of ovality on collapse loads is significant, although it cancelled out at a certain value of applied internal pressure. Thinning had a negligible effect on collapse loads of bends with crack geometries considered.

Subprogram Calculating The Distance Between Pipe And Plane For Automatic Piping System Design

International Nuclear Information System (INIS)

Satmoko, Ari

2001-01-01

DISTLNPL subprogram was created using Auto LISP software. This subprogram is planned to complete CAPD (Computer Aided Piping Design) software being developed. The CAPD works under the following method: suggesting piping system line and evaluating whether any obstacle allows the proposed line to be constructed. DISTLNPL is able to compute the distance between pipe and any equipment having plane dimension such as wall, platform, floors, and so on. The pipe is modeled by using a line representing its axis, and the equipment is modeled using a plane limited by some lines. The obtained distance between line and plane gives information whether the pipe crosses the equipment. In the case of crashing, the subprogram will suggest an alternative point to be passed by piping system. So far, DISTLNPL has not been able to be accessed by CAPD yet. However, this subprogram promises good prospect in modeling wall, platform, and floors

Influences of lumped passes on welding residual stress of a thick-walled nuclear rotor steel pipe by multipass narrow gap welding

Energy Technology Data Exchange (ETDEWEB)

Tan, Long, E-mail: mse.longtan@gmail.com [State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi’an Jiaotong University, Xi’an 710049 (China); Zhang, Jianxun; Zhuang, Dong [State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi’an Jiaotong University, Xi’an 710049 (China); Liu, Chuan [Provincial Key Lab of Advanced Welding Technology, Jiangsu University of Science and Technology, Zhenjiang 212003 (China)

2014-07-01

Highlights: • The internal residual stress of the thick-walled pipe is measured by using the local removal blind hole method. • Two lumped-pass models are developed to reduce computational cost. • The effect of lumped passes on the welding residual stress is discussed. • Reasonable lumped-pass model can guarantee the accuracy and improve the computational efficiency. - Abstract: The purpose of this study is to investigate the effect of the lumped passes simulation on the distribution of residual stresses before and after heat treatment in a thick-walled nuclear power rotor pipe with a 89-pass narrow gap welding process. The local removal blind hole method was used to measure internal residual stress of the thick-walled pipe after post weld heat treatment (PWHT). Based on the ANSYS software, a two-dimensional axisymmetric finite element model is employed. Two lumped-pass models of M-5th model (five weld beads as one lumped pass) and M-10th model (ten weld beads as one lumped pass) were developed to reduce computational cost. Based on the results in this study, the distributions of residual stresses of a thick-walled welded pipe before and after PWHT are developed. Meanwhile, the distribution of the through-wall axial residual stress along the weld center line is demonstrated to be a self-equilibrating type. In addition, the investigation results show that reasonable and reliable lumped-pass model can not only guarantee the accuracy of the simulated results, but also improve the computational efficiency in the thermo-elastic–plastic FE analysis procedure. Therefore, from the viewpoint of engineering application the developed lumped-pass computational procedure is a promising and useful method to predict residual stress of large and complex welded structures.

Influences of lumped passes on welding residual stress of a thick-walled nuclear rotor steel pipe by multipass narrow gap welding

International Nuclear Information System (INIS)

Tan, Long; Zhang, Jianxun; Zhuang, Dong; Liu, Chuan

2014-01-01

Highlights: • The internal residual stress of the thick-walled pipe is measured by using the local removal blind hole method. • Two lumped-pass models are developed to reduce computational cost. • The effect of lumped passes on the welding residual stress is discussed. • Reasonable lumped-pass model can guarantee the accuracy and improve the computational efficiency. - Abstract: The purpose of this study is to investigate the effect of the lumped passes simulation on the distribution of residual stresses before and after heat treatment in a thick-walled nuclear power rotor pipe with a 89-pass narrow gap welding process. The local removal blind hole method was used to measure internal residual stress of the thick-walled pipe after post weld heat treatment (PWHT). Based on the ANSYS software, a two-dimensional axisymmetric finite element model is employed. Two lumped-pass models of M-5th model (five weld beads as one lumped pass) and M-10th model (ten weld beads as one lumped pass) were developed to reduce computational cost. Based on the results in this study, the distributions of residual stresses of a thick-walled welded pipe before and after PWHT are developed. Meanwhile, the distribution of the through-wall axial residual stress along the weld center line is demonstrated to be a self-equilibrating type. In addition, the investigation results show that reasonable and reliable lumped-pass model can not only guarantee the accuracy of the simulated results, but also improve the computational efficiency in the thermo-elastic–plastic FE analysis procedure. Therefore, from the viewpoint of engineering application the developed lumped-pass computational procedure is a promising and useful method to predict residual stress of large and complex welded structures

Graphite nodule count and size distribution in thin-walled ductile cast iron

DEFF Research Database (Denmark)

Pedersen, Karl Martin; Tiedje, Niels Skat

2008-01-01

Graphite nodule count and size distribution have been analysed in thin walled ductile cast iron. The 2D nodule counts have been converted into 3D nodule count by using Finite Difference Method (FDM). Particles having a diameter smaller than 5 µm should be neglected in the nodule count as these ar......Graphite nodule count and size distribution have been analysed in thin walled ductile cast iron. The 2D nodule counts have been converted into 3D nodule count by using Finite Difference Method (FDM). Particles having a diameter smaller than 5 µm should be neglected in the nodule count...... as these are inclusions and micro porosities that do not influence the solidification morphology. If there are many small graphite nodules as in thin walled castings only 3D nodule count calculated by FDM will give reliable results. 2D nodule count and 3D nodule count calculated by simple equations will give too low...

Leakproof Swaged Joints in Thin-Wall Tubing

Science.gov (United States)

Stuckenberg, F. H.; Crockett, L. K.; Snyder, W. E.

1986-01-01

Tubular inserts reinforce joints, reducing incidence of leaks. In new swaging technique, tubular inserts placed inside ends of both tubes to be joined. Made from thicker-wall tubing with outside diameter that matches inside diameter of thin tubing swaged, inserts support tube ends at joint. They ensure more uniform contact between swage fitting and tubing. New swaging technique developed for Al/Ti/V-alloy hydraulic supply lines.

An appraisal of procedures used to give the criterion for instability of a through-wall circumferential crack in a stainless steel piping system

International Nuclear Information System (INIS)

Smith, E.

1989-01-01

Against the background of the problem of intergranular stress corrosion cracking of 304 stainless steel in Boiling Water Reactor piping systems, this paper presents a critical appraisal of procedures that are currently used to give the criterion for instability of a through-wall circumferential crack in a stainless steel piping system. Particular attention is focussed on a simple procedure developed by Cotter, Chang and Zahoor, which has been applied to specific piping systems, the objective being to underpin its viability. The considerations are applicable to not only Boiling Water Reactor piping systems, but to other piping systems where pipe failure due to circumferential cracking is a potential problem. (author)

Positioning a thin-wall round wrapper within a heavy wall out-of-round shell of a heat exchanger

International Nuclear Information System (INIS)

Hargrove, H.G.; Thompson, E.G.; Bayless, J.R.

1983-01-01

A thin-wall, generally round wrapper is installed within a heavy wall, rolled heat exchanger shell which has greater out-of-round tolerances than the wrapper and the wrapper is maintained in its round state by utilizing a plurality of jacks disposed adjacent spaced tube support plates within the wrapper. (author)

The thin-walled abnormity measurement technology research based on CCD

International Nuclear Information System (INIS)

Wang Bin

2014-01-01

The character of the thin-walled irregular parts is: the measured parameters for spatial structure size, need to design special measurement positioning fixture to complete detection, the wall thickness is very thin, and the processing is composite, its size is small and shape is complex, it is difficulty to collect image edge by using the optical measurement method. In this paper, a special measurement method of CCD that based on the image measurement technique was advanced, this kind of parts was measured quickly, accurately and automaticly through design the high precision positioning fixture and image acquisition method. At the same time, the comprehensive evaluation standard was given to assess the measurement accuracy method, and the reliability of measurement method was ensured. (author)

Radiological assessment of petroleum pipe scale waste streams from dry rattling operations - 16323

International Nuclear Information System (INIS)

Hamilton, Ian S.; Arno, Matthew G.; Fruchtnicht, Erich H.; Berry, Robert O.

2009-01-01

Petroleum pipe scale consists of inorganic solids, such as barium sulfate. These solids can precipitate out of brine solutions that are pumped out of oil wells as part of normal oil field operations. The precipitates can nucleate on down hole pipe walls, causing the buildup of hard scales in some tubular in a pipe string, while leaving others virtually untouched. Once the scale buildup is sufficient to restrict flow in the string significantly, the tubular are removed from service. Once removed, tubular are transported to storage yards for storage, subsequent inspection, and possible recycling. Many of the tubular are never returned to service, either because the threads were too damaged, pipe walls too thin, or the scale buildup too thick. Historically, the tubular refurbishment industry used primarily one of two processes, either a high-pressure water lance or a dry, abrasive 'rattling' process to ream pipes free of scale buildup. The dry rattling process was primarily for touching up new pipes that have rusted slightly during storage; however, pipes with varying levels of scale were reamed, leaving only a thin coating of scale on the inner diameter, and then returned to service. Chemically, radium is an analog for barium, and radium is present in parts-per-million quantities in the brines produced from downhole pumping operations. Thus, some of the scales contain radium salts. When the radium-bearing scales are reamed with a dry process there is the possibility of generating radioactive aerosols, as well as bulk waste materials. At Texas A and M University, and under the university's radioactive materials broad scope license, an outdoor laboratory was constructed and operated with dry rattling equipment restored to the 'as was' condition typical of historical pipe cleaning yards. A battery of measurements were obtained to determine the radiological and aerodynamic properties of scale-waste products liberated from the inner surfaces of a variety of tubular

Alpha detection in pipes using an inverting membrane scintillator

Energy Technology Data Exchange (ETDEWEB)

Kendrick, D.T.; Cremer, C.D.; Lowry, W. [Science and Engineering Associates, Inc., Albuquerque, NM (United States)] [and others

1995-10-01

Characterization of surface alpha emitting contamination inside enclosed spaces such as piping systems presents an interesting radiological measurement challenge. Detection of these alpha particles from the exterior of the pipe is impossible since the alpha particles are completely absorbed by the pipe wall. Traditional survey techniques, using hand-held instruments, simply can not be used effectively inside pipes. Science and Engineering Associates, Inc. is currently developing an enhancement to its Pipe Explorer{trademark} system that will address this challenge. The Pipe Explorer{trademark} uses a unique sensor deployment method where an inverted tubular membrane is propagated through complex pipe runs via air pressure. The inversion process causes the membrane to fold out against the pipe wall, such that no part of the membrane drags along the pipe wall. This deployment methodology has been successfully demonstrated at several DOE sites to transport specially designed beta and gamma, scintillation detectors into pipes ranging in length up to 250 ft.

Study on the Thick-Walled Pipe Ultrasonic Signal Enhancement of Modified S-Transform and Singular Value Decomposition

Directory of Open Access Journals (Sweden)

Haichao Cai

2015-01-01

Full Text Available When detecting the ultrasonic flaw of thick-walled pipe, the flaw echo signals are often interrupted by scanning system frequency and background noise. In particular when the thick-walled pipe defect is small, echo signal amplitude is often drowned in noise signal and affects the extraction of defect signal and the position determination accuracy. This paper presents the modified S-transform domain singular value decomposition method for the analysis of ultrasonic flaw echo signals. By changing the scale rule of Gaussian window functions with S-transform to improve the time-frequency resolution. And the paper tries to decompose the singular value decomposition of time-frequency matrix after the S-transform to determine the singular entropy of effective echo signal and realize the adaptive filter. Experiments show that, using this method can not only remove high frequency noise but also remove the low frequency noise and improve the signal-to-noise ratio of echo signal.

Wave propagation in isotropic- or composite-material piping conveying swirling liquid

International Nuclear Information System (INIS)

Chen, T.L.C.; Bert, C.W.

1977-01-01

An analysis is presented for the propagation of free harmonic waves in a thin-walled, circular cylindrical shell of orthotropic or isotropic material conveying a swirling flow. The shell motion is modeled by using the dynamic orthotropic version of the Sanders improved first-approximation linear shell theory and the fluid forces are described by using inviscid incompressible flow theory. Frequency spectra are presented for pipes made of isotropic material and composite materials of current engineering interest. (Auth.)

Experimental Study of Pressure Drop and Wall Shear Stress Characteristics of γ /Al2O3-Water Nanofluid in a Circular pipe under Turbulent flow induced vibration.

Directory of Open Access Journals (Sweden)

Adil Abbas AL-Moosawy

2016-09-01

Full Text Available Experimental study of γ /Al2O3 with mean diameter of less than 50 nm was dispersed in the distilled water that flows through a pipe consist of five sections as work station ,four sections made of carbon steel metal and one sections made of Pyrex glass pipe, with five nanoparticles volume concentrations of 0%,0.1%,0.2%,0.3%,and 0.4% with seven different volume flow rates 100, 200 , 300, 400, 500, 600 ,and 700ℓ/min were investigated to calculated pressure distribution for the cases without rubber ,with 3mm rubber and with 6mm rubber used to support the pipe. Reynolds number was between 20000 and 130000. Frequency value through pipe was measured for all stations of pipe for all cases. The results show that the pressure drop and wall shear stress of the nanofluid increase by increasing the nanoparticles volume concentrations or Reynolds number, the values of frequency through the pipe increase continuously when wall shear stress increases and the ratio of increment increases as nanofluid concentrations increase. Increasing of vibration frequency lead to increasing the friction factor between the pipe and the wall and thus increasing in pressure drop. Several equations between the wall shear stress and frequency for all volume concentration and for three cases without rubber, with rubber has 3mm thickness ,and with rubber has 6mm thickness. Finally, the results led to that γ /Al2O3 could function as a good and alternative conventional working fluid in heat transfer applications. A good agreement is seen between the experimental and those available in the literature

Residual stress measurement in 304 stainless steel weld overlay pipes

International Nuclear Information System (INIS)

Yen, H.J.; Lin, M.C.C.; Chen, L.J.

1996-01-01

Welding overlay repair (WOR) is commonly employed to rebuild piping systems suffering from intergranular stress corrosion cracking (IGSCC). To understand the effects of this repair, it is necessary to investigate the distribution of residual stresses in the welding pipe. The overlay welding technique must induce compressive residual stress at the inner surface of the welded pipe to prevent IGSCC. To understand the bulk residual stress distribution, the stress profile as a function of location within wall is examined. In this study the full destructive residual stress measurement technique -- a cutting and sectioning method -- is used to determine the residual stress distribution. The sample is type 304 stainless steel weld overlay pipe with an outside diameter of 267 mm. A pipe segment is cut from the circular pipe; then a thin layer is removed axially from the inner to the outer surfaces until further sectioning is impractical. The total residual stress is calculated by adding the stress relieved by cutting the section away to the stress relieved by axially sectioning. The axial and hoop residual stresses are compressive at the inner surface of the weld overlay pipe. Compressive stress exists not only at the surface but is also distributed over most of the pipe's cross section. On the one hand, the maximum compressive hoop residual stress appears at the pipe's inner surface. The thermal-mechanical induced crack closure from significant compressive residual stress is discussed. This crack closure can thus prevent IGSCC very effectively

A new local thickening reverse spiral origami thin-wall construction for improving of energy absorption

Science.gov (United States)

Kong, C. H.; Zhao, X. L.; Hagiwara, I. R.

2018-02-01

As an effective and representative origami structure, reverse spiral origami structure can be capable to effectively take up energy in a crash test. The origami structure has origami creases thus this can guide the deformation of structure and avoid of Euler buckling. Even so the origami creases also weaken the support force and this may cut the absorption of crash energy. In order to increase the supporting capacity of the reverse spiral origami structure, we projected a new local thickening reverse spiral origami thin-wall construction. The reverse spiral origami thin-wall structure with thickening areas distributed along the longitudinal origami crease has a higher energy absorption capacity than the ordinary reverse spiral origami thin-wall structure.

Vibrational behavior of adaptive aircraft wing structures modelled as composite thin-walled beams

Science.gov (United States)

Song, O.; Librescu, L.; Rogers, C. A.

1992-01-01

The vibrational behavior of cantilevered aircraft wings modeled as thin-walled beams and incorporating piezoelectric effects is studied. Based on the converse piezoelectric effect, the system of piezoelectric actuators conveniently located on the wing yield the control of its associated vertical and lateral bending eigenfrequencies. The possibility revealed by this study enabling one to increase adaptively the eigenfrequencies of thin-walled cantilevered beams could play a significant role in the control of the dynamic response and flutter of wing and rotor blade structures.

Wall-resolved Large Eddy Simulation of a flow through a square-edged orifice in a round pipe at Re = 25,000

Energy Technology Data Exchange (ETDEWEB)

Benhamadouche, S., E-mail: sofiane.benhamadouche@edf.fr; Arenas, M.; Malouf, W.J.

2017-02-15

Highlights: • Wall-resolved LES can predict the flow through a square-edged orifice at Re = 25,000. • LES results are compared with the available experimental data and ISO 5167-2. • Pressure loss and discharge coefficients are in very good agreement with ISO 5167-2. • The present wall-resolved LES could be used as reference data for RANS validation. - Abstract: The orifice plate is a pressure differential device frequently used for flow measurements in pipes across different industries. The present study demonstrates the accuracy obtainable using a wall-resolved Large Eddy Simulation (LES) approach to predict the velocity, the Reynolds stresses, the pressure loss and the discharge coefficient for a flow through a square-edged orifice in a round pipe at a Reynolds number of 25,000. The ratio of the orifice diameter to the pipe diameter is β = 0.62, and the ratio of the orifice thickness to the pipe diameter is 0.11. The mesh is sized using refinement criteria at the wall and preliminary RANS results to ensure that the solution is resolved beyond an estimated Taylor micro-scale. The inlet condition is simulated using a recycling method, and the LES is run with a dynamic Smagorinsky sub-grid scale (SGS) model. The sensitivity to the SGS model and to the pressure–velocity coupling is shown to be small in the present study. The LES is compared with the available experimental data and ISO 5167-2. In general, the LES shows good agreement with the velocity from the experimental data. The profiles of the Reynolds stresses are similar, but an offset is observed in the diagonal stresses. The pressure loss and discharge coefficients are shown to be in very good agreement with the predictions of ISO 5167-2. Therefore, the wall-resolved LES is shown to be highly accurate in simulating the flow across a square-edged orifice.

Wall-resolved Large Eddy Simulation of a flow through a square-edged orifice in a round pipe at Re = 25,000

International Nuclear Information System (INIS)

Benhamadouche, S.; Arenas, M.; Malouf, W.J.

2017-01-01

Highlights: • Wall-resolved LES can predict the flow through a square-edged orifice at Re = 25,000. • LES results are compared with the available experimental data and ISO 5167-2. • Pressure loss and discharge coefficients are in very good agreement with ISO 5167-2. • The present wall-resolved LES could be used as reference data for RANS validation. - Abstract: The orifice plate is a pressure differential device frequently used for flow measurements in pipes across different industries. The present study demonstrates the accuracy obtainable using a wall-resolved Large Eddy Simulation (LES) approach to predict the velocity, the Reynolds stresses, the pressure loss and the discharge coefficient for a flow through a square-edged orifice in a round pipe at a Reynolds number of 25,000. The ratio of the orifice diameter to the pipe diameter is β = 0.62, and the ratio of the orifice thickness to the pipe diameter is 0.11. The mesh is sized using refinement criteria at the wall and preliminary RANS results to ensure that the solution is resolved beyond an estimated Taylor micro-scale. The inlet condition is simulated using a recycling method, and the LES is run with a dynamic Smagorinsky sub-grid scale (SGS) model. The sensitivity to the SGS model and to the pressure–velocity coupling is shown to be small in the present study. The LES is compared with the available experimental data and ISO 5167-2. In general, the LES shows good agreement with the velocity from the experimental data. The profiles of the Reynolds stresses are similar, but an offset is observed in the diagonal stresses. The pressure loss and discharge coefficients are shown to be in very good agreement with the predictions of ISO 5167-2. Therefore, the wall-resolved LES is shown to be highly accurate in simulating the flow across a square-edged orifice.

Iron melt flow in thin-walled sections using vertically parted moulds

DEFF Research Database (Denmark)

Larsen, Per; Tiedje, Niels

2004-01-01

gating systems are used small changes in the casting conditions can change the flow patterns radically. Flow in thin walled sections is not only important in thin walled part. This is illustrated with a brake disc as example. 3 different layouts have been made. The filling sequences have been recorded...... sizes of the dynamic and braking forces in the gating system.......Reducing the fuel consumption of vehicles can be done in many ways. A general way of doing it, is to reduce the weight as it is applicable together with all other means of saving fuel. Even though iron castings have been used in cars from the first car ever build, a big potential still exist...

Prevalence and histopathological finding of thin-walled and thick-walled Sarcocysts in slaughtered cattle of Karaj abattoir, Iran.

Science.gov (United States)

Nourollahi-Fard, Saeid R; Kheirandish, Reza; Sattari, Saeid

2015-06-01

Sarcocystosis is a zoonotic disease caused by Sarcocystis spp. with obligatory two host life cycle generally alternating between an herbivorous intermediate host and a carnivorous definitive host. Some species of this coccidian parasite can cause considerable morbidity and mortality in cattle. The present study was set to investigate the prevalence of Sarcocystis spp. and type of cyst wall in slaughtered cattle of Karaj abattoir, Iran. For this purpose 125 cattle (88 males and 37 females) were investigated for the presence of macroscopic and microscopic Sarcocystis cysts in muscular tissues. No macroscopic Sarcocystis cysts were found in any of the samples. In light microscopy, 121 out of 125 cattle (96.8 %) had thin-walled cysts of Sarcocystis cruzi, while 43 out of them (34.4 %) had thick-walled Sarcocystis cyst. In this survey, the most infected tissue was esophagus and heart and the less was diaphragm. Thin-walled cysts (S. cruzi) mostly found in heart and skeletal muscle showed the less. However, thick-walled cyst (S. hominis or S. hirsuta) mostly were detected in diaphragm, heart muscle showed no thick-walled cyst. No significant relation was observed between age and sex and the rate of infection. The results showed that Sarcocystis cyst is prevalent in cattle in the North part of Iran and the evaluation of infection potential can be useful when considering control programs.

Heat pipe

International Nuclear Information System (INIS)

Triggs, G.W.; Lightowlers, R.J.; Robinson, D.; Rice, G.

1986-01-01

A heat pipe for use in stabilising a specimen container for irradiation of specimens at substantially constant temperature within a liquid metal cooled fast reactor, comprises an evaporator section, a condenser section, an adiabatic section therebetween, and a gas reservoir, and contains a vapourisable substance such as sodium. The heat pipe further includes a three layer wick structure comprising an outer relatively fine mesh layer, a coarse intermediate layer and a fine mesh inner layer for promoting unimpeded return of condensate to the evaporation section of the heat pipe while enhancing heat transfer with the heat pipe wall and reducing entrainment of the condensate by the upwardly rising vapour. (author)

An analysis of a pipe bend subjected to in-plane loads

International Nuclear Information System (INIS)

Hellen, T.K.

1979-01-01

This report describes a set of finite element analyses conducted on a pipe bend subjected to in-plane loads. The pipe is thin-walled, and two types of finite element, shells and solid bricks, are compared elastically. An alternative semi-analytical technique has also been used and experimental results are available, all of which show good correlative agreement. The use of suitable mesh refinement and order of numerical integration is examined. Finally, the solid elements are used to follow a loading sequence incorporating elasto-plastic behaviour as conducted by experiment. This work is an updated version of that used for the CEC benchmark calculations for the Fast Reactor Codes and Standards Working Group, Activity No 2, on Structural Analysis. (author)

Development of Pipe Holding Mechanism for Pipe Inspection Robot Using Flexible Pneumatic Cylinder

Directory of Open Access Journals (Sweden)

Choi Kyujun

2016-01-01

Full Text Available A pipe inspection robot is useful to reduce the inspection cost. In the previous study, a novel pipe inspection robot using a flexible pneumatic cylinder that can move forward along to the pipe by changing the robot’s body naturally was proposed and tested. In this paper, to improve its mobility for a corner of a pipe, the thin pipe holding mechanism using pneumatic bellows was proposed and tested. As a result of its driving test, the holding performance of the mechanism was confirmed.

The plastic instability of clamped-clamped conical thin-walled pipe reducers

International Nuclear Information System (INIS)

Awad, Ibrahim; Saleh, Ch.A.R.; Ragab, A.R.

2016-01-01

The analytical study for plastic deformation of clamped–clamped conical reducer pipe under internal pressure does not deduce a closed form expression for the pressure at plastic instability. The presented study employs finite element analysis (FEA) to estimate the internal pressure at instability for conical reducers made of different materials and having different dimensional configurations. Forty dimensional configurations, classified as medium type, and five types of materials have been included in the analysis using ABAQUS package. A correlation expression is derived by nonlinear regression to predict the instability pressure. The proposed expression is verified for other dimensional configurations out of the above used forty models and for other materials. Experiments have been conducted by pressurizing conical clamped-clamped reducers until bursting in order to verify the finite element models. Comparison of instability pressures, strains and deflections at specific points along the conical surface shows satisfactory agreement between analysis and experiments. - Highlights: • This study offers a parametric study of the plastic instability pressure of clamped-clamped conical reducers. • A closed form analytical expression for the instability pressure is derived by using nonlinear regression. • The finite element analysis is validated by conducting bursting tests.

76 FR 33200 - Light-Walled Rectangular Pipe and Tube from Turkey; Notice of Preliminary Results of Antidumping...

Science.gov (United States)

2011-06-08

...) metallic coating; (3) painted/non-painted; (4) perimeter; (5) wall thickness; and (6) shape. See the... pipe and tube from Turkey. Atlas Tube, Inc. and Searing Industries, Inc. are petitioners in this case... through April 2010. Our analysis indicated, based on record evidence, that the appropriate date of sale of...

Buckling of thin-walled beams under concentrated transverse loading

NARCIS (Netherlands)

Menken, C.M.; Erp, van G.M.; Krupta, V.; Drdacky, M.

1991-01-01

The transversely loaded thin-walled beam under a non-uniform bending moment forms an example of the detrimental influence that a local effect may have on the overall behaviour. The local effect is the plate buckling in the region of maximum bending moment. The overall behaviour is the

Review of Acceleration Methods for Seismic Analysis of Through-Wall Cracked Piping from the Viewpoint of Linear Elastic Fracture Mechanics

Energy Technology Data Exchange (ETDEWEB)

Kim, Jong Sung; Kim, Yong Woo [Sunchon National University, Suncheon (Korea, Republic of)

2014-10-15

Two acceleration methods, an effective force method (or inertia method) and a large mass method, have been applied for performing time history seismic analysis. The acceleration methods for uncracked structures have been verified via previous studies. However, no study has identified the validity of these acceleration methods for cracked piping. In this study, the validity of the acceleration methods for through-wall cracked piping is assessed via time history implicit dynamic elastic seismic analysis from the viewpoint of linear elastic fracture mechanics. As a result, it is identified that both acceleration methods show the same results for cracked piping if a large mass magnitude and maximum time increment are adequately selected.

Review of Acceleration Methods for Seismic Analysis of Through-Wall Cracked Piping from the Viewpoint of Linear Elastic Fracture Mechanics

International Nuclear Information System (INIS)

Kim, Jong Sung; Kim, Yong Woo

2014-01-01

Two acceleration methods, an effective force method (or inertia method) and a large mass method, have been applied for performing time history seismic analysis. The acceleration methods for uncracked structures have been verified via previous studies. However, no study has identified the validity of these acceleration methods for cracked piping. In this study, the validity of the acceleration methods for through-wall cracked piping is assessed via time history implicit dynamic elastic seismic analysis from the viewpoint of linear elastic fracture mechanics. As a result, it is identified that both acceleration methods show the same results for cracked piping if a large mass magnitude and maximum time increment are adequately selected

Computation of the temperatures of a fluid flowing through a pipe from temperature measurements on the pipe's outer surface

International Nuclear Information System (INIS)

Sauer, G.

1999-01-01

A method for computing the temperatures of a fluid flowing through a pipe on the basis of temperatures recorded at the pipe's outer surface is presented. The heat conduction in the pipe wall is described by one-dimensional heat conduction elements. Heat transfer between fluid, pipe and surrounding is allowed for. The equation system resulting from the standard finite element discretization is reformulated to enable the computation of temperature events preceding the recorded temperature in time. It is shown that the method can be used to identify the actual fluid temperature from temperature data obtained only at the outer surface of the pipe. The temperatures in the pipe wall are computed with good accuracy even in the case of a severe thermal shock. (orig.) [de

Numerical modelling of thin-walled hypereutectic ductile cast iron parts

DEFF Research Database (Denmark)

Pedersen, Karl Martin; Hattel, Jesper Henri; Tiedje, Niels Skat

2006-01-01

Solidification of hypereutectic thin-walled ductile cast iron has been modelled in one dimension taking into account the precipitation of off-eutectic austenite dendrites during solidification. The simulations have been compared with casting experiments on plate geometries with plate thicknesses...

Cause Analysis of Flow Accelerated Corrosion and Erosion-Corrosion Cases in Korea Nuclear Power Plants

Energy Technology Data Exchange (ETDEWEB)

Lee, Y. S.; Lee, S. H. [Korea Hydro and Nuclear Power Co., Ltd., Gyeongju (Korea, Republic of); Hwang, K. M. [KEPCO Engineering and Construction Company, Gimcheon (Korea, Republic of)

2016-08-15

Significant piping wall thinning caused by Flow-Accelerated Corrosion (FAC) and Erosion-Corrosion (EC) continues to occur, even after the Mihama Power Station unit 3 secondary pipe rupture in 2004, in which workers were seriously injured or died. Nuclear power plants in many countries have experienced FAC and EC-related cases in steam cycle piping systems. Korea has also experienced piping wall thinning cases including thinning in the downstream straight pipe of a check valve in a feedwater pump line, the downstream elbow of a control valve in a feedwater flow control line, and failure of the straight pipe downstream of an orifice in an auxiliary steam return line. Cause analyses were performed by reviewing thickness data using Ultrasonic Techniques (UT) and, Scanning Electron Microscope (SEM) images for the failed pipe, and numerical simulation results for FAC and EC cases in Korea Nuclear Power Plants. It was concluded that the main cause of wall thinning for the downstream pipe of a check valve is FAC caused by water vortex flow due to the internal flow shape of a check valve, the main cause of wall thinning for the downstream elbow of a control valve is FAC caused by a thickness difference with the upstream pipe, and the main cause of wall thinning for the downstream pipe of an orifice is FAC and EC caused by liquid droplets and vortex flow. In order to investigate more cases, additional analyses were performed with the review of a lot of thickness data for inspected pipes. The results showed that pipe wall thinning was also affected by the operating condition of upstream equipment. Management of FAC and EC based on these cases will focus on the downstream piping of abnormal or unusual operated equipment.

Gamma radiation inside closed volumes with thin irradiating walls

International Nuclear Information System (INIS)

Karpov, V.I.

1978-01-01

The dose rate of gamma radiation inside a parallelepiped with thin radiating walls was calculated. The calculation was based on determining the dose rate from a rectangular plate and subsequently summing the dose rates from all the parallelepiped walls. The dose rate from the rectangular plate was calculated by reducing it to an equivalent plate of infinite length and certain fixed width. When the radiators had constant surface density, the dose rate in the geometric centre of volumes having the form of a parallelepiped was shown to have the least value in the case when the parallelepiped degenerates to a cube

Numerical study on injection parameters optimization of thin wall and biodegradable polymers parts

Science.gov (United States)

Santos, C.; Mendes, A.; Carreira, P.; Mateus, A.; Malça, C.

2017-07-01

Nowadays, the molds industry searches new markets, with diversified and added value products. The concept associated to the production of thin walled and biodegradable parts mostly manufactured by injection process has assumed a relevant importance due to environmental and economic factors. The growth of a global consciousness about the harmful effects of the conventional polymers in our life quality associated with the legislation imposed, become key factors for the choice of a particular product by the consumer. The target of this work is to provide an integrated solution for the injection of parts with thin walls and manufactured using biodegradable materials. This integrated solution includes the design and manufacture processes of the mold as well as to find the optimum values for the injection parameters in order to become the process effective and competitive. For this, the Moldflow software was used. It was demonstrated that this computational tool provides an effective responsiveness and it can constitute an important tool in supporting the injection molding of thin-walled and biodegradable parts.

Heat pipe and method of production of a heat pipe

International Nuclear Information System (INIS)

Kemp, R.S.

1975-01-01

The heat pipe consists of a copper pipe in which a capillary network or wick of heat-conducting material is arranged in direct contact with the pipe along its whole length. Furthermore, the interior space of the tube contains an evaporable liquid for pipe transfer. If water is used, the capillary network consists of, e.g., a phosphorus band network. To avoid contamination of the interior of the heat pipe during sealing, its ends are closed by mechanical deformation so that an arched or plane surface is obtained which is in direct contact with the network. After evacuation of the interior space, the remaining opening is closed with a tapered pin. The ratio wall thickness/tube diameter is between 0.01 and 0.6. (TK/AK) [de

Stabilization of thin shell modes by a rotating secondary wall

International Nuclear Information System (INIS)

Gimblett, C.G.

1989-01-01

A simple model is developed to investigate if and under what circumstances the thin shell instabilities of a Reverse Field Pinch can be stabilized by a rotating secondary wall. The principles may be applicable to reactor designs that utilize a flowing liquid blanket (author)

Investigation into the cause of leak in the pipe of the corrosion test apparatus of IS process

International Nuclear Information System (INIS)

Tanaka, Nobuyuki; Furukawa, Tomohiro; Inagaki, Yoshiyuki; Suwa, Hirokazu

2008-12-01

The thermochemical water-splitting hydrogen production IS process utilizes corrosive chemicals such as sulfuric acid and hydriodic acid. Corrosion tests in IS process environments have been carried out to get the corrosion data of materials. In the corrosion test in 90wt% sulfuric acid at 400degC, the leak of sulfuric acid was observed in a pipe connected with a reflux condenser. The cause of the leakage is a significant knowledge for the operation of the test apparatus. Therefore the cause was investigated. A 1mm wide through hole was detected in the pipe around the welding bead. By visual observation after cutting the pipe, the wall thickness of the pipe became thin at the inside welding bead around the through hole. In addition, EMPA showed that the inhomogeneous distribution of the constituent elements of the pipe was observed around the through hole. For these reasons, it is estimated that the lowering of the corrosion resistance by the sensitization at the welding caused the leakage. (author)

Role of wall-attached structures in the interface of the quiescent core region in turbulent pipe flow

Science.gov (United States)

Yang, Jongmin; Hwang, Jinyul; Sung, Hyung Jin

2017-11-01

The effects of low- and high-speed structures on the interface of the quiescent core region are explored using direct numerical simulation data of turbulent pipe flow. The quiescent core region is a uniform momentum zone located at the center of the pipe flow, which contains the highest streamwise momentum with a low level of turbulence. The interface of the quiescent core region can be identified from the probability density function of the streamwise modal velocity. In the vicinity of the interface of the quiescent core region, the streamwise velocity changes abruptly. The abrupt jump in velocity causes an increase of the velocity gradient. The interface of the quiescent core region is similar to the laminar superlayer in turbulent/non-turbulent interface. The interface of the quiescent core region contains the low- and high-speed structures. They can be classified into wall-attached and detached structures depending on the distance between the structures and the wall. The influence of the detached structures accounted for most of the number of detected structures is negligible due to its small volume. Conversely, the wall-attached structures adjacent to the interface have a huge influence on the statistical amount of the interface, such as entrainment characteristics. This work was supported by the Creative Research Initiatives (No. 2017-013369) program of the National Research Foundation of Korea (MSIP).

Resolution of thermal striping issue downstream of a horizontal pipe elbow in stratified pipe flow

International Nuclear Information System (INIS)

Kuzay, T.M.; Kasza, K.E.

1985-01-01

A thermally stratified pipe flow produced by a thermal transient when passing through a horizontal elbow as a result of secondary flow gives rise to large thermal fluctuations on the inner curvature wall of the downstream piping. These fluctuations were measured in a specially instrumented horizontal pipe and elbow system on a test set-up using water in the Mixing Components Technology Facility (MCTF) at Argonne National Laboratory (ANL). This study is part of a larger program which is studying the influence of thermal buoyancy on general reactor component performance. This paper discusses the influence of pipe flow generated thermal oscillations on the thermal stresses induced in the pipe walls. The instrumentation was concentrated around the exit plane of the 90 0 sweep elbow, since prior tests had indicated that the largest thermal fluctuations would occur within about one hydraulic diameter downstream of the elbow exit. The thermocouples were located along the inner curvature of the piping and measured the near surface fluid temperature. The test matrix involved thermal downramps under turbulent flow conditions

Seismic test of high temperature piping for HTGR

International Nuclear Information System (INIS)

Kobatake, Kiyokazu; Midoriyama, Shigeru; Ooka, Yuzi; Suzuki, Michiaki; Katsuki, Taketsugu

1983-01-01

Since the high temperature pipings for the high temperature gas-cooled reactor contain helium gas at 1000 deg C and 40 kgf/cm 2 , the double-walled pipe type consisting of the external pipe serving as the pressure boundary and the internal pipe with heat insulating structure was adopted. Accordingly, their aseismatic design is one of the important subjects. Recently, for the purpose of grasping the vibration characteristics of these high temperature pipings and obtaining the data required for the aseismatic design, two specimens, that is, a double-walled pipe model and a heat-insulating structure, were made, and the vibration test was carried out on them, using a 30 ton vibration table of Kawasaki Heavy Industries Ltd. In the high temperature pipings of the primary cooling system for the multi-purpose, high temperature gas-cooled experimental reactor, the external pipes of 32 B bore as the pressure boundary and the internal pipes of 26 B bore with internal heat insulation consisting of double layers of fiber and laminated metal insulators as the temperature boundary were adopted. The testing method and the results are reported. As the spring constant of spacers is larger and clearance is smaller, the earthquake wave response of double-walled pipes is smaller, and it is more advantageous. The aseismatic property of the heat insulation structure is sufficient. (Kako, I.)

Manufacturing of thin walled near net shape iron castings

DEFF Research Database (Denmark)

Larsen, Per Leif

2003-01-01

The demand for near net shape thin walled iron castings is growing. This has several reasons, the main one is the need for lowering the fuel consumption of cars; the easiest way to do that is to lower the weight of the cars. The best way to do this was for a period of time believed...

Nonlinear analysis of composite thin-walled helicopter blades

Science.gov (United States)

Kalfon, J. P.; Rand, O.

Nonlinear theoretical modeling of laminated thin-walled composite helicopter rotor blades is presented. The derivation is based on nonlinear geometry with a detailed treatment of the body loads in the axial direction which are induced by the rotation. While the in-plane warping is neglected, a three-dimensional generic out-of-plane warping distribution is included. The formulation may also handle varying thicknesses and mass distribution along the cross-sectional walls. The problem is solved by successive iterations in which a system of equations is constructed and solved for each cross-section. In this method, the differential equations in the spanwise directions are formulated and solved using a finite-differences scheme which allows simple adaptation of the spanwise discretization mesh during iterations.

Application of miniature heat pipe for notebook PC cooling

Energy Technology Data Exchange (ETDEWEB)

Moon, S.H.; Hwang, G.; Choy, T.G. [Electronics and Telecommunications research Institute, Taejeon (Korea)

2001-06-01

Miniature heat pipe(MHP) with woven-wired wick was used to cool the CPU of a notebook PC. The pipe with circular cross-section was pressed and bent for packaging the MHP into a notebook PC with very limited compact packaging space. A cross-sectional area of the pipe is reduced about 30% as the MHP with 4 mm diameter is pressed to 2 mm thickness. In the present study a performance test has been performed in order to review varying of operating performance according to pressed thickness variation and heat dissipation capacity of MHP cooling module that is packaged on a notebook PC. New wick type was considered for overcoming low heat transfer limit when MHP is pressed to thin-plate. The limiting thickness of pressing is shown to be within the range of 2 mm {approx} 2.5 mm through the performance test with varying the pressing thickness. When the wall thickness of 0.4 mm is reduced to 0.25 mm for minimizing conductive thermal resistance through the wall of heat pipe, heat transfer limit and thermal resistance of MHP were improved about 10%. In the meantime, it is shown that the thermal resistance and heat transfer limit for the MHP with central wick type are higher than those of MHP with existing wick types. The results of performance test for MHP cooling modules with woven-wired wick to cool notebook PC shows the stability as cooling system since T{sub j}(Temperature of Processor Junction) satisfy a demand condition of 0 {approx} 100 deg.C under 11.5 W of CPU heat. (author). 6 refs., 7 figs.

Simplified inelastic analysis of a 101.6-mm (4-in.), sched-10 elbow-pipe assembly subjected to an in-plane moment loading

International Nuclear Information System (INIS)

Gwaltney, R.C.; McAfee, W.J.

1979-01-01

Results are reported for a simplified inelastic analysis of a thin-walled elbow pipe assembly tested under elastic-elastic-creep conditions. The analysis was performed as part of an IWGFR-sponsored Piping Benchmark Problem Effort being coordinated by Oak Ridge National Laboratory (ORNL). Comparisons are made between calculated and measured values of free-end displacement of the assembly and of outside surface strains at selected points in the elbow. The analyses overpredicted and deflections and surface strains by factors ranging from two to five. (author)

Thin-walled large-diameter zirconium alloy tubes in CANDU reactors

International Nuclear Information System (INIS)

Price, E.G.; Richinson, P.J.

1978-08-01

The requirements of the thin-walled large-diameter Zircaloy-2 tubing used in CANDU reactors are reviewed. Strength, residual stress patterns, texture and prior deformation contribute to the stability of these tubes. The extent to which the present manufacturing route meets these requirements is discussed. (author)

Experimental investigation of thermal mixing phenomena in a tee pipe

Energy Technology Data Exchange (ETDEWEB)

Chen, Mei-Shiue; Hsieh, Huai-En; Zhang, Zhi-Yu; Pei, Bau-Shi [National Tsing Hua Univ., Taiwan (China). Inst. of Nuclear Engineering and Science

2015-05-15

T-pipe designs have been widely used in the industry. Among them, mixing of hot and cold water is a common application. In the mixing process, cold and hot fluids are respectively injected through main and branch pipes, and are mixed in the downstream area of T-tube. High temperature hot water flows through the main pipe for a long time; hence, the pipe wall is at high temperatures. The fluid injected into the branch pipe is a cooling fluid. After mixing, the wall of the main pipe is under high thermal fluctuations causing strong thermal stresses, which will eventually lead to pipe damage and water loss. Through flow rate adjustments of the branch and main pipes, when the branch/main velocity ratio was greater than 7.8, showing that cold water hit the bottom of the main pipe and created a reverse flow. This reverse flow created large thermal stresses on the wall. Hence, the branch/main velocity ratio and the hot-water-mixing phenomenon are the focus of this study.

Development of high-strength heavy-wall sour-service seamless line pipe for deep water by applying inline heat treatment

Energy Technology Data Exchange (ETDEWEB)

Arai, Y.; Kondo, K.; Hamada, M.; Hisamune, N.; Murao, N.; Murase, T.; Osako, H. [Sumitomo Metal Industries Ltd., Tokyo (Japan)

2004-07-01

This paper provided details of a new high-strength heavy-wall sour service seamless line pipe developed for use in deep water applications. Pig iron was processed in a blast furnace and refined. Molten steel was degassed to reduce impurities and poured into a continuous caster with a round mold. Billets were then heated in a walking-beam furnace and then pierced to form a hollow shell. The shell was then rolled to a specific thickness in a compact mandrel mill and rolled to a specified outer diameter by an extracting sizer. A heating furnace was used to improve the uniformity of the pipes. The heated pipes were then moved to a cooling zone, then rotated quickly while a high-pressured jet flow was injected inside the pipe at the same time as a slit laminar flow was applied to the outside of the pipe. Higher strength was achieved by using the high performance quenching device. It was noted that while pipes manufactured using the inline heat treatment process were able to achieve higher strengths, toughness was reduced. Metallurgical tests were conducted to improve the toughness value of the seamless pipe. Both the microstructure and the fracture surface of test specimens were examined using scanning electron microscopy. Results of the tests showed that lowering sulphur (S) and titanium (Ti) content improved the toughness properties of the pipes. It was concluded that control of microalloys is important to secure improved toughness for pipes manufactured using inline heat treatments. 5 tabs., 12 figs.

Validation and Application of Computed Radiography (CR) Tangential Technique for Wall Thickness Measurement of 10 Inch Carbon Steel Pipe

International Nuclear Information System (INIS)

Norhazleena Azaman; Khairul Anuar Mohd Salleh; Amry Amin Abas; Arshad Yassin; Sukhri Ahmad

2016-01-01

Oil and gas industry requires Non Destructive Testing (NDT) to ensure each components, in-service and critical, are fit-for-purpose. Pipes that are used to transfer oil or gas are amongst the critical component that needs to be well maintained and inspected. Typical pipe discontinuities that may lead to unintended incidents are erosion, corrosion, dent, welding defects, etc. Wall thickness assessment, with Radiography Testing (RT) is normally used to inspect such discontinuities and can be performed with two approaches; (a) center line beam tangential technique (b) offset from the centre pipe tangential technique. The latter is a method of choice for this work because of the pipe dimension and limited radiation safe distance at site. Two successful validation approaches (simulation and experimental) were performed to determine the probability of successfulness before the actual RT work with tangential technique is carried out. The pipe was a 10 inch diameter in-service wrapped carbon steel. A 9 Ci Ir-192 and white Imaging Plate (IP) were used as a gamma radiation source and to record the radiographic image. Result of this work suggest that RT with tangential technique for 10 inch wrapped in-service carbon steel pipe can be successfully performed. (author)

Sandwich Core Heat-Pipe Radiator for Power and Propulsion Systems

Science.gov (United States)

Gibson, Marc; Sanzi, James; Locci, Ivan

2013-01-01

Next-generation heat-pipe radiator technologies are being developed at the NASA Glenn Research Center to provide advancements in heat-rejection systems for space power and propulsion systems. All spacecraft power and propulsion systems require their waste heat to be rejected to space in order to function at their desired design conditions. The thermal efficiency of these heat-rejection systems, balanced with structural requirements, directly affect the total mass of the system. Terrestrially, this technology could be used for thermal control of structural systems. One potential use is radiant heating systems for residential and commercial applications. The thin cross section and efficient heat transportability could easily be applied to flooring and wall structures that could evenly heat large surface areas. Using this heat-pipe technology, the evaporator of the radiators could be heated using any household heat source (electric, gas, etc.), which would vaporize the internal working fluid and carry the heat to the condenser sections (walls and/or floors). The temperature could be easily controlled, providing a comfortable and affordable living environment. Investigating the appropriate materials and working fluids is needed to determine this application's potential success and usage.

Corrosion and deposit evaluation in large diameter pipes using radiography

International Nuclear Information System (INIS)

Boateng, A.

2012-01-01

The reliability and safety of industrial equipment in the factories and processing industries are substantially influenced by degradation processes such as corrosion, erosion, deposits and blocking of pipes. These might lead to low production, unpredictable and costly shutdowns due to repair and replacement and sometimes combined environmental pollution and risk of personnel injuries. Only periodic inspection for the integrity of pipes and equipment can reduce the risk in connection with other maintenance activities. The research explored two methods of radiographic inspection techniques, the double wall technique and the tangential radiographic technique using Ir-192 for evaluating deposits and corrosion attacks across the inner and outer walls of steel pipes with diameter greater than 150 mm with or without insulation. The application of both techniques was conducted depending on pipe diameter, wall thickness, radiation source (Ir-92) and film combination. The iridium source was positioned perpendicular with respect to the pipe axis projecting the double wall of the pipe on the plated radiographic film. With the tangential radiographic technique, the source was placed tangential to the pipe wall and because of its large diameter, the source was collimated to prevent backscatter and also to focus the beam at the target area of interest. All measurements were performed on special designed test pieces to simulate corrosion attack and deposits on industrial pipes. Pitting corrosion measurements based on Tangential Radiographic Technique were more sophisticated, and therefore magnification factor and correction were used to establish the estimated pit depth on the film. The insulating material used to conserve the thermodynamic properties of the transported media had relatively negligible attenuation coefficient compared to the concrete deposit. The two explored techniques were successful in evaluating corrosion attack and deposit on the walls of the pipe and the risk

Chemical laser exhaust pipe design research

Science.gov (United States)

Sun, Yunqiang; Huang, Zhilong; Chen, Zhiqiang; Ren, Zebin; Guo, Longde

2016-10-01

In order to weaken the chemical laser exhaust gas influence of the optical transmission, a vent pipe is advised to emissions gas to the outside of the optical transmission area. Based on a variety of exhaust pipe design, a flow field characteristic of the pipe is carried out by numerical simulation and analysis in detail. The research results show that for uniform deflating exhaust pipe, although the pipeline structure is cyclical and convenient for engineering implementation, but there is a phenomenon of air reflows at the pipeline entrance slit which can be deduced from the numerical simulation results. So, this type of pipeline structure does not guarantee seal. For the design scheme of putting the pipeline contract part at the end of the exhaust pipe, or using the method of local area or tail contraction, numerical simulation results show that backflow phenomenon still exists at the pipeline entrance slit. Preliminary analysis indicates that the contraction of pipe would result in higher static pressure near the wall for the low speed flow field, so as to produce counter pressure gradient at the entrance slit. In order to eliminate backflow phenomenon at the pipe entrance slit, concerned with the pipeline type of radial size increase gradually along the flow, flow field property in the pipe is analyzed in detail by numerical simulation methods. Numerical simulation results indicate that there is not reflow phenomenon at entrance slit of the dilated duct. However the cold air inhaled in the slit which makes the temperature of the channel wall is lower than the center temperature. Therefore, this kind of pipeline structure can not only prevent the leak of the gas, but also reduce the wall temperature. In addition, compared with the straight pipe connection way, dilated pipe structure also has periodic structure, which can facilitate system integration installation.

Resolution of thermal striping issue downstream of a horizontal pipe elbow in stratified pipe flow. [LMFBR

Energy Technology Data Exchange (ETDEWEB)

Kuzay, T.M.; Kasza, K.E.

1985-01-01

A thermally stratified pipe flow produced by a thermal transient when passing through a horizontal elbow as a result of secondary flow gives rise to large thermal fluctuations on the inner curvature wall of the downstream piping. These fluctuations were measured in a specially instrumented horizontal pipe and elbow system on a test set-up using water in the Mixing Components Technology Facility (MCTF) at Argonne National Laboratory (ANL). This study is part of a larger program which is studying the influence of thermal buoyancy on general reactor component performance. This paper discusses the influence of pipe flow generated thermal oscillations on the thermal stresses induced in the pipe walls. The instrumentation was concentrated around the exit plane of the 90/sup 0/ sweep elbow, since prior tests had indicated that the largest thermal fluctuations would occur within about one hydraulic diameter downstream of the elbow exit. The thermocouples were located along the inner curvature of the piping and measured the near surface fluid temperature. The test matrix involved thermal downramps under turbulent flow conditions.

The stability of growth of a through-wall circumferential crack in a cylindrical pipe subjected to bending deformation

International Nuclear Information System (INIS)

Smith, E.

1987-01-01

Tada, Paris and Gamble have used the tearing modulus approach to examine the stability of growth of a through-wall circumferential crack in a 304 stainless steel circular cylindrical pipe subject to bending deformation. They showed that crack growth is stable, in the sense that growth requires the rotation imposed at the pipe-ends to be increased, provided the pipe length is less than a critical length Lsub(c), which is given by their analysis. The Tada-Paris-Gamble analysis focuses on the question of the stability, or otherwise, of crack growth at the onset of crack extension. The analysis does not consider the possibilities that (a) instability might occur after some stable crack growth, and (b) arrest might occur after some unstable growth. A study of these aspects of the circumferential crack growth problem using the tearing modulus approach is precluded by the geometry dependence of the J-crack growth resistance curve. Consequently the present paper uses a crack tip opening angle criterion to describe crack growth, and thereby demonstrates that possibilities (a) and (b) should both occur, depending on the initial crack length and pipe length. In terms of relevance to the technologically important problem of cracking in Boiling Water Reactor piping, the important conclusion stemming from the paper's analysis is that stability of crack growth after the onset of crack extension is assured if the pipe length is less than a critical length L'sub(c). L'sub(c) is less than Lsub(c), the critical length relevant to the onset of crack extension, but it is still appreciably greater than the pipe run lengths in actual reactor piping systems, and safety against guillotine failure of a pipe is therefore generally assured. (author)

Corrosion and deposit determination in large diameter pipes by radiography

International Nuclear Information System (INIS)

Harara, W.

2006-08-01

Two steel reference pipes with outer diameters of 8 and 12 inches were machined to make artificial defects on each of them, such as inside and outside steps of different wall thicknesses, inside and outside flat bottomed holes (FBH) of different diameters and depths on steps, flat area (FA), and ground patch (GP). The artificial defect were made to simulate natural corrosion attack as regular corrosion and pitting. The two reference pipes were tested according to tangential radiography technique and double wall single image technique. Tangential radiography technique had been applied using Co-60 radio-isotope to determine the steps thicknesses, the FBH, the remaining wall thickness under the FA, the remaining wall thickness above the GP, and the minimum detectable thickness of the artificial cement deposit on the two reference pipes, with and without insulation. Double wall single image technique had also been applied on the two reference pipes with and without insulation using Ir-192 radio-isotope to measure the flat bottomed holes depths, GP depth, and FA depth by density measurement. The measurement results obtained from the radiographs confirm that, tangential radiography technique can be applied to detect and evaluate the inside and outside regular corrosion attack in the large diameter pipes. It can also be applied to detect and evaluate the outside FBH with depth equal or greater than 10%. Inside 10% FBH and inside 20% FBH can not be detected if their diameters are not larger than certain value related to diameter and wall thickness of the pipe under test. Increasing the film density up to 5 outside the pipe did not provide any detection improvement of 10% and 20% inside FBH. Tangential radiography technique can also be applied to detect and measure the deposit inside the pipes. Double wall technique can be applied as an alternative method of the tangential radiography technique to detect and to evaluate the shallow and small diameter, 10% and 20% inside FBH

Nuclear class 1 piping stress analysis

International Nuclear Information System (INIS)

Lucas, J.C.R.; Maneschy, J.E.; Mariano, L.A.; Tamura, M.

1981-01-01

A nuclear class 1 piping stress analysis, according to the ASME code, is presented. The TRHEAT computer code has been used to determine the piping wall thermal gradient. The Nupipe computer code was employed for the piping stress analysis. Computer results were compared with the allowable criteria from the ASME code. (Author) [pt

A numerical study on the heat and mass transfer of a micro heat pipe with a phase-change interface analysis

Science.gov (United States)

Jung, Eui Guk; Boo, Joon Hong

2017-11-01

A numerical study was conducted to analyze the heat and mass transfer in a micro heat pipe, with the thin-film theory applied to the phase change at the liquid-vapor interface. The model described the liquid and vapor distributions, phase change rate, wall temperature, pressure drop, and heat transfer rate in a micro heat pipe under normal operation. The reference cross-sectional geometry of the micro heat pipe was triangular, but the model could be applied to various geometries by utilizing a hydraulic diameter. In previous studies, to predict the thermal performance of a micro heat pipe, the phase change interface has usually been modeled using the Young-Laplace capillary equation, and the phase-change ratio has been estimated using terms such as vapor pressure, liquid pressure, and capillary pressure. In this study, a thermal numerical model for a micro heat pipe was developed using an augmented Young-Laplace equation. Consequently, terms that have been commonly excluded in previous studies, including the disjoining pressure, were included. The validity of the model was verified using the experimental results for the wall temperature of the micro heat pipe, wherein the relative error bound was less than 1 °C and 6 °C for the operating and condenser temperatures, respectively. The influence of the disjoining pressure on the heat transfer was analyzed and discussed for various operating temperatures and tilt angles.

Research and Development of Heavy Wall DNV485FDU Pipeline Plate for 3500M Deep Water Pipe Applications at Shougang

Science.gov (United States)

Ding, Wenhua; Li, Shaopo; Li, Jiading; Li, Qun; Chen, Tieqiang; Zhang, Hai

In recent years, there has been development of several significant pipeline projects for the transmission of oil and gas from deep water environments. The production of gas transmission pipelines for application demands heavy wall, high strength, good lower temperature toughness and good weldability. To overcome the difficulty of producing consistent mechanical property in heavy wall pipe Shougang Steel Research in cooperation with the Shougang Steel Qinhuangdao China (Shouqin) 4.3m heavy wide plate mill research was conducted.

Investigation into the influence of laser energy input on selective laser melted thin-walled parts by response surface method

Science.gov (United States)

Liu, Yang; Zhang, Jian; Pang, Zhicong; Wu, Weihui

2018-04-01

Selective laser melting (SLM) provides a feasible way for manufacturing of complex thin-walled parts directly, however, the energy input during SLM process, namely derived from the laser power, scanning speed, layer thickness and scanning space, etc. has great influence on the thin wall's qualities. The aim of this work is to relate the thin wall's parameters (responses), namely track width, surface roughness and hardness to the process parameters considered in this research (laser power, scanning speed and layer thickness) and to find out the optimal manufacturing conditions. Design of experiment (DoE) was used by implementing composite central design to achieve better manufacturing qualities. Mathematical models derived from the statistical analysis were used to establish the relationships between the process parameters and the responses. Also, the effects of process parameters on each response were determined. Then, a numerical optimization was performed to find out the optimal process set at which the quality features are at their desired values. Based on this study, the relationship between process parameters and SLMed thin-walled structure was revealed and thus, the corresponding optimal process parameters can be used to manufactured thin-walled parts with high quality.

Analysis of the flow close to a hump at the wall of a circular pipe

International Nuclear Information System (INIS)

Von Linsingen, I.; Silva Ferreira, R.T. da

1981-01-01

To study the laminar fully developed flow close to a circunferencial square hump placed at the wall of a smooth circular pipe is studied. An experimental set up was used to determine the reattachment legth and the velocity and shear stress profiles of the flow for different Reynolds numbers. Simple relations were obtained from the analysis of the data for the reattachment length, maximum velocity and maximum shear stress in different positions along the flow and different Reynolds numbers. (Author) [pt

Flow conditions of fresh mortar and concrete in different pipes

International Nuclear Information System (INIS)

Jacobsen, Stefan; Haugan, Lars; Hammer, Tor Arne; Kalogiannidis, Evangelos

2009-01-01

The variation in fresh concrete flow rate over the pipe cross section was investigated on differently coloured and highly flowable concrete mixes flowing through pipes of different materials (rubber, steel, acryl). First, uncoloured (gray) concrete was poured through the pipe and the pipe blocked. Similar but coloured (black) concrete was then poured into the pipe filled with gray concrete, flowing after the gray concrete for a while before being blocked and hardened. The advance of the colouring along the pipe wall (showing boundary flow rate) was observed on the moulded concrete surface appearing after removing the pipe from the hardened concrete. The shapes of the interfaces between uncoloured and coloured concrete (showing variation of flow rate over the pipe cross section) were observed on sawn surfaces of concrete half cylinders cut along the length axes of the concrete-filled pipe. Flow profiles over the pipe cross section were clearly seen with maximum flow rates near the centre of the pipe and low flow rate at the pipe wall (typically rubber pipe with reference concrete without silica fume and/or stabilizers). More plug-shaped profiles, with long slip layers and less variation of flow rate over the cross section, were also seen (typically in smooth acrylic pipes). Flow rate, amount of concrete sticking to the wall after flow and SEM-images of pipe surface roughness were observed, illustrating the problem of testing full scale pumping.

Pipe crawler with extendable legs

International Nuclear Information System (INIS)

Zollinger, W.T.

1992-01-01

A pipe crawler for moving through a pipe in inchworm fashion having front and rear leg assemblies separated by air cylinders to increase and decrease the spacing between assemblies. Each leg of the four legs of an assembly is moved between a wall-engaging, extended position and a retracted position by a separate air cylinder. The air cylinders of the leg assemblies are preferably arranged in pairs of oppositely directed cylinders with no pair lying in the same axial plane as another pair. Therefore, the cylinders can be as long as a leg assembly is wide and the crawler can crawl through sections of pipes where the diameter is twice that of other sections. The crawler carries a valving system, a manifold to distribute air supplied by a single umbilical air hose to the various air cylinders in a sequence controlled electrically by a controller. The crawler also utilizes a rolling mechanism, casters in this case, to reduce friction between the crawler and pipe wall thereby further extending the range of the pipe crawler. 8 figs

Pipe crawler with extendable legs

Science.gov (United States)

Zollinger, W.T.

1992-06-16

A pipe crawler for moving through a pipe in inchworm fashion having front and rear leg assemblies separated by air cylinders to increase and decrease the spacing between assemblies. Each leg of the four legs of an assembly is moved between a wall-engaging, extended position and a retracted position by a separate air cylinder. The air cylinders of the leg assemblies are preferably arranged in pairs of oppositely directed cylinders with no pair lying in the same axial plane as another pair. Therefore, the cylinders can be as long as a leg assembly is wide and the crawler can crawl through sections of pipes where the diameter is twice that of other sections. The crawler carries a valving system, a manifold to distribute air supplied by a single umbilical air hose to the various air cylinders in a sequence controlled electrically by a controller. The crawler also utilizes a rolling mechanism, casters in this case, to reduce friction between the crawler and pipe wall thereby further extending the range of the pipe crawler. 8 figs.

Impact effects in thin-walled structures

International Nuclear Information System (INIS)

Zukas, J.A.; Gaskill, B.

1996-01-01

A key parameter in the design of protective structures is the critical impact velocity, also known as the ballistic limit. This is the velocity below which a striker will fail to penetrate a barrier or some protective device. For strikers with regular shapes, such as cylinders (long and short), spheres and cones, analytical and empirical formulations for the determination of a ballistic limit exist at impact velocities ranging from 250 m/s to 6 km/s or higher. For non-standard shapes, two- and three-dimensional wave propagation codes (hydrocodes) can be valuable adjuncts to experiments in ballistic limit determinations. This is illustrated with the help of the ZeuS code in determining the ballistic limit of a short, tubular projectile striking a thin aluminum barrier and contrasting it to the value of the ballistic limit of a spherical projectile of equal mass against the same target. Several interesting features of the debris cloud generated by a tubular projectile striking a Whipple shield at hypervelocity are also pointed out. The paper concludes with a consideration of hydrodynamic ram effects in fluid-filled thin-walled structures. Where possible, comparisons are made of computed results with experimental data

The influence of the tangential velocity of inner rotating wall on axial velocity profile of flow through vertical annular pipe with rotating inner surface

Directory of Open Access Journals (Sweden)

Sharf Abdusalam M.

2014-03-01

Full Text Available In the oil and gas industries, understanding the behaviour of a flow through an annulus gap in a vertical position, whose outer wall is stationary whilst the inner wall rotates, is a significantly important issue in drilling wells. The main emphasis is placed on experimental (using an available rig and computational (employing CFD software investigations into the effects of the rotation speed of the inner pipe on the axial velocity profiles. The measured axial velocity profiles, in the cases of low axial flow, show that the axial velocity is influenced by the rotation speed of the inner pipe in the region of almost 33% of the annulus near the inner pipe, and influenced inversely in the rest of the annulus. The position of the maximum axial velocity is shifted from the centre to be nearer the inner pipe, by increasing the rotation speed. However, in the case of higher flow, as the rotation speed increases, the axial velocity is reduced and the position of the maximum axial velocity is skewed towards the centre of the annulus. There is a reduction of the swirl velocity corresponding to the rise of the volumetric flow rate.

Experimental validation of tape springs to be used as thin-walled space structures

Science.gov (United States)

Oberst, S.; Tuttle, S. L.; Griffin, D.; Lambert, A.; Boyce, R. R.

2018-04-01

With the advent of standardised launch geometries and off-the-shelf payloads, space programs utilising nano-satellite platforms are growing worldwide. Thin-walled, flexible and self-deployable structures are commonly used for antennae, instrument booms or solar panels owing to their lightweight, ideal packaging characteristics and near zero energy consumption. However their behaviour in space, in particular in Low Earth Orbits with continually changing environmental conditions, raises many questions. Accurate numerical models, which are often not available due to the difficulty of experimental testing under 1g-conditions, are needed to answer these questions. In this study, we present on-earth experimental validations, as a starting point to study the response of a tape spring as a representative of thin-walled flexible structures under static and vibrational loading. Material parameters of tape springs in a singly (straight, open cylinder) and a doubly curved design, are compared to each other by combining finite element calculations, with experimental laser vibrometry within a single and multi-stage model updating approach. While the determination of the Young's modulus is unproblematic, the damping is found to be inversely proportional to deployment length. With updated material properties the buckling instability margin is calculated using different slenderness ratios. Results indicate a high sensitivity of thin-walled structures to miniscule perturbations, which makes proper experimental testing a key requirement for stability prediction on thin-elastic space structures. The doubly curved tape spring provides closer agreement with experimental results than a straight tape spring design.

Humidity Sensor Based on Multi-Walled Carbon Nanotube Thin Films

International Nuclear Information System (INIS)

Cao, C.L.; Hu, C.G.; Fang, L.; Wang, S.X.; Cao, C.L.; Tian, Y.S.; Pan, C.Y.

2009-01-01

The properties of the humidity sensors made of chemically treated and untreated multi-walled carbon nano tube (MWCNT) thin films are investigated systematically. It shows that both the chemically treated and untreated MWCNT thin films demonstrate humidity sensitive properties, but the former have stronger sensitivity than the latter. In the range of 11%-98% relative humidity (RH), the resistances of the chemically treated and untreated MWCNT humidity sensors increase 120% and 28%, respectively. Moreover, the treated humidity sensors showed higher sensitivity and better stability. In addition, the response and recover properties, and stabilization of the humidity sensors are measured, and the humidity sensitive mechanisms of the sensors are analyzed. The humidity sensitivity of carbon nano tube thin films indicates it promise as a kind of humidity sensitive material

Physical characterization and recovery of corroded fingerprint impressions from postblast copper pipe bomb fragments.

Science.gov (United States)

Bond, John W; Brady, Thomas F

2013-05-01

Pipe bombs made from 1 mm thick copper pipe were detonated with a low explosive power powder. Analysis of the physical characteristics of fragments revealed that the copper had undergone work hardening with an increased Vickers Hardness of 107HV1 compared with 80HV1 for unexploded copper pipe. Mean plastic strain prior to fracture was calculated at 0.28 showing evidence of both plastic deformation and wall thinning. An examination of the external surface showed microfractures running parallel with the length of the pipe at approximately 100 μm intervals and 1-2 μm in width. Many larger fragments had folded "inside out" making the original outside surface inaccessible and difficult to fold back through work hardening. A visual examination for fingerprint corrosion revealed ridge details on several fragments that were enhanced by selective digital mapping of colors reflected from the surface of the copper. One of these fingerprints was identified partially to the original donor. © 2013 American Academy of Forensic Sciences.

Vibration improved the fluidity of aluminum alloys in thin wall ...

African Journals Online (AJOL)

Misrun is a term used to describe the incomplete filling of the mould cavity. It is a major defect in the investment casting process when used to produce turbine blades, impellers and impulse blades for turbo pumps which have complex profiles, thin walls and sharp edges. From the casting engineering point of view, poor ...

Development of a Thin-Wall Magnesium side door Inner Panel for Automobiles

Energy Technology Data Exchange (ETDEWEB)

Jekl, J.; Auld, J.; Sweet, C.; Carter, Jon; Resch, Steve; Klarner, A.; Brevick, J.; Luo, A.

2015-05-17

Cast magnesium side door inner panels can provide a good combination of weight, functional, manufacturing and economical requirements. However, several challenges exist including casting technology for thin-wall part design, multi-material incompatibility and relatively low strength vs steel. A project has been initiated, supported by the US Department of Energy, to design and develop a lightweight frame-under-glass door having a thin-wall, full die-cast, magnesium inner panel. This development project is the first of its kind within North America. Phase I of the project is now complete and the 2.0mm magnesium design, through casting process enablers, has met or exceeded all stiffness requirements, with significant mass reduction and part consolidation. In addition, a corrosion mitigation strategy has been established using industry-accepted galvanic isolation methods and coating technologies.

Prediction of fracture parameters of circumferential through-wall cracks in the interface between an elbow and a pipe under internal pressure

International Nuclear Information System (INIS)

Jang, Youn Young; Huh, Nam Su; Jeong, Jae Uk

2016-01-01

This paper provides plastic influence functions of GE/EPRI method for calculating J and Crack opening displacement (COD) of pipes with a circumferential Through-wall crack (TWC) in the interface between an elbow and a straight pipe by using 3-dimensional (3-D) elastic-plastic finite element analyses for Ramberg-Osgood (R-O) materials, in which internal pressure was considered as a loading condition. The proposed plastic influence functions are tabulated as a function of the pipe geometries, crack length and strain hardening exponent. In order to provide sufficient confidence for the proposed plastic influence functions, the estimation scheme using the proposed plastic influence functions for J and COD of cracked elbows was validated against FE results using R-O parameters for the SA312 TP316 stainless steel. Moreover, the predicted J and COD for elbows with a TWC in the interface between an elbow and a pipe by the proposed scheme were compared with those for cracked straight pipes to investigate the effect of the elbow geometries on crack behavior of elbows. One important point is that crack behaviors in the interface between an elbow and a straight pipe can be significantly different with those in straight pipes according to pipe thickness, crack length and bend radius of elbows. Thus, the proposed plastic influence functions can be useful to predict accurate J and COD for cracked elbows

Prediction of fracture parameters of circumferential through-wall cracks in the interface between an elbow and a pipe under internal pressure

Energy Technology Data Exchange (ETDEWEB)

Jang, Youn Young; Huh, Nam Su [Dept. of Mechanical System Design Engineering, Seoul National Univ. of Science and Technology, Seoul (Korea, Republic of); Jeong, Jae Uk [Doosan Heavy Industries and Construction, Changwon (Korea, Republic of)

2016-09-15

This paper provides plastic influence functions of GE/EPRI method for calculating J and Crack opening displacement (COD) of pipes with a circumferential Through-wall crack (TWC) in the interface between an elbow and a straight pipe by using 3-dimensional (3-D) elastic-plastic finite element analyses for Ramberg-Osgood (R-O) materials, in which internal pressure was considered as a loading condition. The proposed plastic influence functions are tabulated as a function of the pipe geometries, crack length and strain hardening exponent. In order to provide sufficient confidence for the proposed plastic influence functions, the estimation scheme using the proposed plastic influence functions for J and COD of cracked elbows was validated against FE results using R-O parameters for the SA312 TP316 stainless steel. Moreover, the predicted J and COD for elbows with a TWC in the interface between an elbow and a pipe by the proposed scheme were compared with those for cracked straight pipes to investigate the effect of the elbow geometries on crack behavior of elbows. One important point is that crack behaviors in the interface between an elbow and a straight pipe can be significantly different with those in straight pipes according to pipe thickness, crack length and bend radius of elbows. Thus, the proposed plastic influence functions can be useful to predict accurate J and COD for cracked elbows.

Creep fracture mechanics analysis for through-wall cracked pipes under widespread creep condition

International Nuclear Information System (INIS)

Huh, Nam Su; Kim, Yun Jae; Kim, Young Jin

2003-01-01

This paper compares engineering estimation schemes of C * and creep COD for circumferential and axial through-wall cracked pipes at elevated temperatures with detailed 3-D elastic-creep finite element results. Engineering estimation schemes included the GE/EPRI method, the reference stress method where reference stress is defined based on the plastic limit load and the enhanced reference stress method where the reference stress is defined based on the optimized reference load. Systematic investigations are made not only on the effect of creep-deformation behaviour on C * and creep COD, but also on effects of the crack location, the pipe geometry, the crack length and the loading mode. Comparison of the FE results with engineering estimations provides that for idealized power law creep, estimated C * and COD rate results from the GE/EPRI method agree best with FE results. For general creep-deformation laws where either primary or tertiary creep is important and thus the GE/EPRI method is hard to apply, on the other hand, the enhanced reference stress method provides more accurate and robust estimations for C * and COD rate than the reference stress method

A Study On Critical Thinning In Thin-walled Tube Bending Of Al-Alloy 5052O Via Coupled Ductile Fracture Criteria

International Nuclear Information System (INIS)

Li Heng; Yang He; Zhan Mei

2010-01-01

Thin-walled tube bending(TWTB) method of Al-alloy tube has attracted wide applications in aerospace, aviation and automobile,etc. While, under in-plane double tensile stress states at the extrados of bending tube, the over-thinning induced ductile fracture is one dominant defect in Al-alloy tube bending. The main objective of this study is to predict the critical wall-thinning of Al-alloy tube bending by coupling two ductile fracture criteria(DFCs) into FE simulation. The DFCs include Continuum Damage Mechanics(CDM)-based model and GTN porous model. Through the uniaxial tensile test of the curved specimen, the basic material properties of the Al-alloy 5052O tube is obtained; via the inverse problem solution, the damage parameters of both the two fracture criteria are interatively determined. Thus the application study of the above DFCs in the TWTB is performed, and the more reasonable one is selected to obtain the critical thinning of Al-alloy tube in bending. The virtual damage initiation and evolution (when and where the ductile fracture occurs) in TWTB are investigated, and the fracture mechanisms of the voided Al-alloy tube in tube bending are consequently discussed.

Finite element limit analysis based plastic limit pressure solutions for cracked pipes

International Nuclear Information System (INIS)

Shim, Do Jun; Huh, Nam Su; Kim, Yun Jae; Kim, Young Jin

2002-01-01

Based on detailed FE limit analyses, the present paper provides tractable approximations for plastic limit pressure solutions for axial through-wall cracked pipe; axial (inner) surface cracked pipe; circumferential through-wall cracked pipe; and circumferential (inner) surface cracked pipe. Comparisons with existing analytical and empirical solutions show a large discrepancy in circumferential short through-wall cracks and in surface cracks (both axial and circumferential). Being based on detailed 3-D FE limit analysis, the present solutions are believed to be the most accurate, and thus to be valuable information not only for plastic collapse analysis of pressurised piping but also for estimating non-linear fracture mechanics parameters based on the reference stress approach

Vacuum Pumping Performance Comparison of Non-Evaporable Getter Thin Films Deposited Using Argon and Krypton as Sputtering Gases

CERN Document Server

Liu, Xianghong; He, Yun; Li, Yulin

2005-01-01

Owing to the outstanding vacuum performance and the low secondary electron yield, non-evaporable getter (NEG) thin film deposited onto interior walls has gained widespread acceptance and has been incorporated into many accelerator vacuum system designs. The titanium-zirconium-vanadium (T-Zr-V) NEG thin films were deposited onto the interior wall of stainless steel pipes via DC magnetron sputtering method using either argon or krypton gas as sputtering gas. Vacuum pumping evaluation tests were carried out to compare vacuum pumping performances of the Ti-Zr-V NEG thin films deposited using argon or krypton. The results showed much higher initial pumping speed for the Kr-sputtered NEG film than the Ar-sputtered film, though both films have similar activation behavior. The compositions and textures of both thin films were measured to correlate to the pumping performances.

A novel radial anode layer ion source for inner wall pipe coating and materials modification--hydrogenated diamond-like carbon coatings from butane gas.

Science.gov (United States)

Murmu, Peter P; Markwitz, Andreas; Suschke, Konrad; Futter, John

2014-08-01

We report a new ion source development for inner wall pipe coating and materials modification. The ion source deposits coatings simultaneously in a 360° radial geometry and can be used to coat inner walls of pipelines by simply moving the ion source in the pipe. Rotating parts are not required, making the source ideal for rough environments and minimizing maintenance and replacements of parts. First results are reported for diamond-like carbon (DLC) coatings on Si and stainless steel substrates deposited using a novel 360° ion source design. The ion source operates with permanent magnets and uses a single power supply for the anode voltage and ion acceleration up to 10 kV. Butane (C4H10) gas is used to coat the inner wall of pipes with smooth and homogeneous DLC coatings with thicknesses up to 5 μm in a short time using a deposition rate of 70 ± 10 nm min(-1). Rutherford backscattering spectrometry results showed that DLC coatings contain hydrogen up to 30 ± 3% indicating deposition of hydrogenated DLC (a-C:H) coatings. Coatings with good adhesion are achieved when using a multiple energy implantation regime. Raman spectroscopy results suggest slightly larger disordered DLC layers when using low ion energy, indicating higher sp(3) bonds in DLC coatings. The results show that commercially interesting coatings can be achieved in short time.

49 CFR 192.125 - Design of copper pipe.

Science.gov (United States)

2010-10-01

... 49 Transportation 3 2010-10-01 2010-10-01 false Design of copper pipe. 192.125 Section 192.125... BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Pipe Design § 192.125 Design of copper pipe. (a) Copper... hard drawn. (b) Copper pipe used in service lines must have wall thickness not less than that indicated...

Elastic torsional buckling of thin-walled composite cylinders

Science.gov (United States)

Marlowe, D. E.; Sushinsky, G. F.; Dexter, H. B.

1974-01-01

The elastic torsional buckling strength has been determined experimentally for thin-walled cylinders fabricated with glass/epoxy, boron/epoxy, and graphite/epoxy composite materials and composite-reinforced aluminum and titanium. Cylinders have been tested with several unidirectional-ply orientations and several cross-ply layups. Specimens were designed with diameter-to-thickness ratios of approximately 150 and 300 and in two lengths of 10 in. and 20 in. The results of these tests were compared with the buckling strengths predicted by the torsional buckling analysis of Chao.

Radiation shielding method for pipes, etc

International Nuclear Information System (INIS)

Nagao, Tetsuya; Takahashi, Shuichi.

1988-01-01

Purpose: To constitute shielding walls of a dense structure around pipes and enable to reduce the wall thickness thereof upon periodical inspection, etc. for nuclear power plants. Constitution: For those portions of pipes requring shieldings, cylindrical vessels surrounding the portions are disposed and connected to a mercury supply system, a mercury discharge system and a freezing system for solidifying mercury. After charging mercury in a tank by way of a supply hose to the cylindrical vessels, the temperature of the mercury is lowered below the freezing point thereof to solidify the mercury while circulating cooling medium, to thereby form dense cylindrical radioactive-ray shielding walls. The specific gravity of mercury is greater than that of lead and, accordingly, the thickness of the shielding walls can be reduced as compared with the conventional wall thickness of the entire laminates. (Takahashi, M.)

Numerical modelling of solidification of thin walled hypereutectic ductile cast iron

DEFF Research Database (Denmark)

Pedersen, Karl Martin; Hattel, Jesper; Tiedje, Niels

2006-01-01

Numerical simulation of solidification of ductile cast iron is normally based on a model where graphite nodules are surrounded by an austenite shell. The two phases are then growing as two concentric spheres governed by diffusion of carbon through the austenite shell. Experiments have however shown...... simulation of thin-walled ductile iron castings. Simulations have been performed with a 1-D numerical solidi¬fication model that includes the precipitation of non-eutectic austenite during the eutectic stage. Results from the simulations have been compared with experimental castings with wall thick...

Effects of swirl in turbulent pipe flows : computational studies

Energy Technology Data Exchange (ETDEWEB)

Nygaard, Frode

2011-07-01

The primary objective of this doctoral thesis was to investigate the effect of swirl in steady turbulent pipe flows. The work has been carried out by a numerical approach, with direct numerical simulations as the method of choice. A key target to pursue was the effects of the swirl on the wall friction in turbulent pipe flows. The motivation came from studies of rotating pipe flows in which drag reduction was achieved. Drag reduction was reported to be due to the swirl favourably influencing the coherent turbulent structures in the near-wall region. Based on this, it was decided to investigate if similar behaviour could be obtained by inducing a swirl in a pipe with a stationary wall. To do a thorough investigation of the general three-dimensional swirl flow and particularly of the swirl effects; chosen variations of mean and turbulent flow parameters were explored together with complementary flow visualizations. Two different approaches in order to induce the swirl in the turbulent pipe flow, have been carried out. However, the present thesis might be regarded to be comprised of three parts. The first part consists of the first approach to induce the swirl. Here a prescribed circumferential force was implemented in a serial open source Navier-Stokes solver. In the second approach, the swirl was intended induced by implementing structures at the wall. Simulations of flows through a pipe with one or more helical fin(s) at the pipe wall was decided to be performed. In order to pursue this approach, it was found necessary to do a parallelization of the existing serial numerical code. The key element of this parallelization has been included as a part of the present work. Additionally, the helical fin(s) were implemented into the code by use of an immersed boundary method. A validation of this work is also documented in the thesis. The work done by parallelizing the code and implementing an immersed boundary method constitutes the second part of the present thesis. The

Comparison of ICEPEL predictions with single elbow flexible piping system experiment

International Nuclear Information System (INIS)

A-Moneim, M.T.; Chang, Y.W.

1978-01-01

The ICEPEL Code for coupled hydrodynamic-structural response analysis of piping systems is used to analyze an experiment on the response of flexible piping systems to internal pressure pulses. The piping system consisted of two flexible Nickel-200 pipes connected in series through a 90 0 thick-walled stainless steel elbow. A tailored pressure pulse generated by a calibrated pulse gun is stabilized in a long thick-walled stainless steel pipe leading to the flexible piping system which ended with a heavy blind flange. The analytical results of pressure and circumferential strain histories are discussed and compared against the experimental data obtained by Stanford Research Institute

A numerical analysis on thermal stratification phenomenon in the SCS piping

International Nuclear Information System (INIS)

Kim, Kwang Chu; Park, Man Heung; Youm, Hag Ki; Lee, Sun Ki; Kim, Tae Ryong

2003-01-01

A numerical study is performed to estimate on an unsteady thermal stratification phenomenon in the Shutdown Cooling System(SCS) piping branched off the Reactor Coolant System(RCS) piping of Nuclear Power Plant. In the results, turbulent penetration reaches to the 1 st isolation valve. At 500sec, the maximum temperature difference between top and bottom inner wall in piping is observed at the starting point of horizontal piping passing elbow. The temperature of coolant in the rear side of the 1 st isolation valve disk is very slowly increased and the inflection point in temperature difference curve for time is observed at 2700sec. At the beginning of turbulent penetration from RCS piping, the fast inflow generates the higher temperature for the inner wall than the outer wall in the SCS piping. In the case the hot-leg injection piping and the drain piping are connected to the SCS piping, the effect of thermal stratification in the SCS piping is decreased due to an increase of heat loss compared with no connection case. The hot-leg injection piping affected by turbulent penetration from the SCS piping has a severe temperature difference that exceeds criterion temperature stated in reference. But the drain piping located in the rear compared with the hot-leg injection piping shows a tiny temperature difference. In a viewpoint of designer, for the purpose of decreasing the thermal stratification effect, it is necessary to increase the length of vertical piping in the SCS piping, and to move the position of the hot-leg injection piping backward

Computer simulation of LMFBR piping systems

International Nuclear Information System (INIS)

A-Moneim, M.T.; Chang, Y.W.; Fistedis, S.H.

1977-01-01

Integrity of piping systems is one of the main concerns of the safety issues of Liquid Metal Fast Breeder Reactors (LMFBR). Hypothetical core disruptive accidents (HCDA) and water-sodium interaction are two examples of sources of high pressure pulses that endanger the integrity of the heat transport piping systems of LMFBRs. Although plastic wall deformation attenuates pressure peaks so that only pressures slightly higher than the pipe yield pressure propagate along the system, the interaction of these pulses with the different components of the system, such as elbows, valves, heat exchangers, etc.; and with one another produce a complex system of pressure pulses that cause more plastic deformation and perhaps damage to components. A generalized piping component and a tee branching model are described. An optional tube bundle and interior rigid wall simulation model makes such a generalized component model suited for modelling of valves, reducers, expansions, and heat exchangers. The generalized component and the tee branching junction models are combined with the pipe-elbow loop model so that a more general piping system can be analyzed both hydrodynamically and structurally under the effect of simultaneous pressure pulses

Alpha detection in pipes using an inverting membrane scintillator

International Nuclear Information System (INIS)

Kendrick, D.T.; Cremer, C.D.; Lowry, W.; Cramer, E.

1995-01-01

Characterization of surface alpha emitting contamination inside enclosed spaces such as piping systems presents an interesting radiological measurement challenge. Detection of these alpha particles from the exterior of the pipe is impossible since the alpha particles are completely absorbed by the pipe wall. Traditional survey techniques, using hand-held instruments, simply can not be used effectively inside pipes. Science and Engineering Associates, Inc. is currently developing an enhancement to its Pipe Explorer trademark system that will address this challenge. The Pipe Explorer trademark uses a unique sensor deployment method where an inverted tubular membrane is propagated through complex pipe runs via air pressure. The inversion process causes the membrane to fold out against the pipe wall, such that no part of the membrane drags along the pipe wall. This deployment methodology has been successfully demonstrated at several DOE sites to transport specially designed beta and gamma scintillation detectors into pipes ranging in length up to 250 ft. The measurement methodology under development overcomes the limitations associated with conventional hand-held survey instruments by remotely emplacing an alpha scintillator in direct contact with the interior pipe surface over the entire length to be characterized. This is accomplished by incorporating a suitable scintillator into the otherwise clear membrane material. Alpha particles emitted from the interior pipe surface will intersect the membrane, resulting in the emission of light pulses from the scintillator. A photodetector, towed by the inverting membrane, is used to count these light pulses as a function of distance into the pipe, thereby producing a log of the surface alpha contamination levels. It is anticipated that the resulting system will be able to perform measurements in pipes as small as two inches in diameter, and several hundred feet in length

Oscillating heat pipes

CERN Document Server

Ma, Hongbin

2015-01-01

This book presents the fundamental fluid flow and heat transfer principles occurring in oscillating heat pipes and also provides updated developments and recent innovations in research and applications of heat pipes. Starting with fundamental presentation of heat pipes, the focus is on oscillating motions and its heat transfer enhancement in a two-phase heat transfer system. The book covers thermodynamic analysis, interfacial phenomenon, thin film evaporation,  theoretical models of oscillating motion and heat transfer of single phase and two-phase flows, primary  factors affecting oscillating motions and heat transfer,  neutron imaging study of oscillating motions in an oscillating heat pipes, and nanofluid’s effect on the heat transfer performance in oscillating heat pipes.  The importance of thermally-excited oscillating motion combined with phase change heat transfer to a wide variety of applications is emphasized. This book is an essential resource and learning tool for senior undergraduate, gradua...

Estimates of the burst reliability of thin-walled cylinders designed to meet the ASME Code allowables

International Nuclear Information System (INIS)

Stancampiano, P.A.; Zemanick, P.P.

1976-01-01

Pressure containment components in nuclear power plants are designed by the conventional deterministic safety factor approach to meet the requirements of the ASME Pressure Vessel Code, Section III. The inevitable variabilities and uncertainties associated with the design, manufacture, installation, and service processes suggest a probabilistic design approach may also be pertinent. Accordingly, the burst reliabilities of two thin-walled 304 SS cylindrical vessels such as might be employed in liquid metal plants are estimated. A large vessel fabricated from rolled plate per ASME SA-240 and a smaller pipe sized vessel also fabricated from rolled plate per ASME SA-358 are considered. The vessels are sized to just meet the allowable ASME Code primary membrance stresses at 800 0 F (427 0 C). The bursting probability that the operating pressure is greater than the burst strength of the cylinders is calculated using stress-strength interference theory by direct Monte Carlo simulation on a high speed digital computer. A sensitivity study is employed to identify those design parameters which have the greatest effect on the reliability. The effects of preservice quality assurance defect inspections on the reliability are also evaluated parametrically

Assessment of the Manufacturing Possibility of Thin-Walled Robotic Portals for Conveyor Worklace

Directory of Open Access Journals (Sweden)

Peter Michalik

2018-03-01

Full Text Available The paper discusses evaluation of machining solutions for oversized thin-walled robotic portal component for conveyance workplaces. The following portal CNC machining centers have been selected. Firstly, a FSGC 300 “portal type” portal was proposed, with a 50000 mm “X” axis and Heidenhain control system, the second portal was a DMU 340 portal with the maximum axis “X” of 6000 mm and Siemens Sinumerik control system and the last portal was the VF-10 / 40 one, with the maximum axis “X” of 3048 mm and Fanuc control system. Further, the method of fixing a thin-walled robotic portal is designed and individual options are evaluated for their economy. The CAM software application used for programming the production was SolidWorks.

Performance correlations for high temperature potassium heat pipes

International Nuclear Information System (INIS)

Merrigan, M.A.; Keddy, E.S.; Sena, J.T.

1987-01-01

Potassium heat pipes designed for operation at a nominal temperature of 775K have been developed for use in a heat pipe cooled reactor design. The heat pipes operate in a gravity assist mode with a maximum required power throughput of approximately 16 kW per heat pipe. Based on a series of sub-scale experiments with 2.12 and 3.2 cm diameter heat pipes the prototypic heat pipe diameter was set at 5.7 cm with a simple knurled wall wick used in the interests of mechanical simplicity. The performance levels required for this design had been demonstrated in prior work with gutter assisted wicks and emphasis in the present work was on the attainment of similar performance with a simplified wick structure. The wick structure used in the experiment consisted of a pattern of knurled grooves in the internal wall of the heat pipe. The knurl depth required for the planned heat pipe performance was determined by scaling of wick characteristic data from the sub-scale tests. These tests indicated that the maximum performance limits of the test heat pipes did not follow normal entrainment limit predictions for textured wall gravity assist heat pipes. Test data was therefore scaled to the prototype design based on the assumption that the performance was controlled by an entrainment parameter based on the liquid flow depth in the groove structure. This correlation provided a reasonable fit to the sub-scale test data and was used in scale up of the design from the 8.0 cm 2 cross section of the largest sub-scale heat pipe to the 25.5 cm 2 cross section prototype. Correlation of the model predictions with test data from the prototype is discussed

Demonstration of leak-before-break in Japan Sodium cooled Fast Reactor (JSFR) pipes

International Nuclear Information System (INIS)

Wakai, Takashi; Machida, Hideo; Yoshida, Shinji; Xu, Yang; Tsukimori, Kazuyuki

2014-01-01

This paper describes the leak-before-break (LBB) assessment procedure applicable to Japan Sodium cooled Fast Reactor (JSFR) pipes made of modified 9Cr–1Mo steel. For the sodium pipes of JSFR, the continuous leak monitoring will be adopted as an alternative to a volumetric test of the weld joints under conditions that satisfy LBB. Firstly, a LBB assessment flowchart eliminating uncertainty resulted from small scale leakage, such as self plugging phenomenon and influence of crack surface roughness on leak rate, was proposed. Secondly, a rational unstable fracture assessment technique, taking the compliance changing with crack extension into account, was also proposed. Thirdly, a crack opening displacement (COD) assessment technique was developed, because COD assessment method applicable to JSFR pipes – thin wall and small work hardening material – had not been proposed yet. In addition, fracture toughness tests were performed using compact tension (CT) specimens to obtain the fracture toughness, J IC , and the crack growth resistance (J–R) curve at elevated temperature. Finally, by using the flowchart, proposed techniques and collected data, LBB assessment for the primary sodium pipes of JSFR was conducted. As a result, LBB aspect was successfully demonstrated with sufficient margins

Nucleation and solidification of thin walled ductile iron - Experiments and numerical simulation

DEFF Research Database (Denmark)

Pedersen, Karl Martin; Tiedje, Niels Skat

2005-01-01

Investigation of solidification of thin walled ductile cast iron has been performed based on experiments and numerical simulation. The experiments were based on temperature and microstructure examination. Results of the experiments have been compared with a 1-D numerical solidification model...

Characterization of non-calcareous 'thin' red clay from south-eastern Brazil: applicability in wall tile manufacture

Energy Technology Data Exchange (ETDEWEB)

Sousa, S. J.G.; Holanda, J. N.F., [Grupo de Materiais Ceramicos - LAMAV-CCT, Universidade Estadual do Norte Fluminense Darcy Ribeiro, Campos dos Goytacazes, RJ (Brazil)

2012-04-15

In this work the use of 'thin' red clay from south-eastern Brazil (Campos dos Goytacazes, RJ) as raw material for the manufacture of wall tile was investigated. A wide range of characterization techniques was employed, including X-ray diffraction (XRD), X-ray fluorescence (XRF), scanning electron microscopy (SEM), grain-size analysis, and thermogravimetric analysis. The wall tile body was prepared by the dry process. The tile pieces were uniaxially pressed and fired between 1080 - 1180 deg C using a fast-firing cycle. The following technological properties were determined: linear shrinkage, water absorption, apparent density, and flexural strength. The development of the microstructure was followed by SEM and XRD analyses. It was found that the 'thin' red clay is kaolinitic type containing a substantial amount of quartz. The results also showed that the 'thin' red clay could be used in the manufacture of wall tiles, as they present properties compatible with those specified for class BIII of ISO 13006 standard. (author)

The role of the axial heat fluxes in the thermal fatigue assessment of piping

Energy Technology Data Exchange (ETDEWEB)

Costa Garrido, Oriol, E-mail: Oriol.Costa@ijs.si [Jožef Stefan Institute, Reactor Engineering Division, Jamova Cesta 39, SI-1000 Ljubljana (Slovenia); Cizelj, Leon; Shawish, Samir El [Jožef Stefan Institute, Reactor Engineering Division, Jamova Cesta 39, SI-1000 Ljubljana (Slovenia)

2013-08-15

Highlights: ► Existence of axial heat flux in the fluid near the surface influences the inner wall temperature fluctuations. ► In addition to the axial heat flux, the effect of the temperature fluctuations frequency is also investigated. ► Inner wall thermocouple readings are more attenuated but slightly less delayed when considering the axial heat flux. ► Fluid-surface heat transfer coefficient effect on surface temperature amplitudes and phase delay is considered in a sensitivity analysis. -- Abstract: Thermal fatigue is a structural damage of materials induced by the cyclic thermal loads that are frequently generated by the changes of fluid temperature inside of pipes. Among the thermal fatigue assessment methods we find the one-dimensional (1D) approach. Thermal, mechanical and fatigue analyses are performed for the pipe wall assuming that the distribution of temperatures only varies along the wall thickness. On the other hand, pipe regions with higher stress oscillations are those where the fluid temperature changes spatially, meaning cold or hot spots near the pipe surface, and with low frequencies. Spatial fluid temperature differences generate heat fluxes within the pipe wall which can’t be reproduced with 1D methods. For this reason, the present work focuses on understanding the wall temperature distributions for different values of heat fluxes and frequencies of fluid temperature. Due to the implication in wall temperature measurements, the heat fluxes and frequencies effects on temperature readings of wall thermocouples are also investigated. In this paper, the influence of axial heat flux in a pipe wall is studied. The temperature distribution within the pipe wall is analyzed considering a fluid temperature signal in the proximity of the pipe surface with axial temperature dependence. The effect of the temperature fluctuations frequency is also investigated. The two-dimensional finite difference equations for the transient temperature of a

The role of the axial heat fluxes in the thermal fatigue assessment of piping

International Nuclear Information System (INIS)

Costa Garrido, Oriol; Cizelj, Leon; Shawish, Samir El

2013-01-01

Highlights: ► Existence of axial heat flux in the fluid near the surface influences the inner wall temperature fluctuations. ► In addition to the axial heat flux, the effect of the temperature fluctuations frequency is also investigated. ► Inner wall thermocouple readings are more attenuated but slightly less delayed when considering the axial heat flux. ► Fluid-surface heat transfer coefficient effect on surface temperature amplitudes and phase delay is considered in a sensitivity analysis. -- Abstract: Thermal fatigue is a structural damage of materials induced by the cyclic thermal loads that are frequently generated by the changes of fluid temperature inside of pipes. Among the thermal fatigue assessment methods we find the one-dimensional (1D) approach. Thermal, mechanical and fatigue analyses are performed for the pipe wall assuming that the distribution of temperatures only varies along the wall thickness. On the other hand, pipe regions with higher stress oscillations are those where the fluid temperature changes spatially, meaning cold or hot spots near the pipe surface, and with low frequencies. Spatial fluid temperature differences generate heat fluxes within the pipe wall which can’t be reproduced with 1D methods. For this reason, the present work focuses on understanding the wall temperature distributions for different values of heat fluxes and frequencies of fluid temperature. Due to the implication in wall temperature measurements, the heat fluxes and frequencies effects on temperature readings of wall thermocouples are also investigated. In this paper, the influence of axial heat flux in a pipe wall is studied. The temperature distribution within the pipe wall is analyzed considering a fluid temperature signal in the proximity of the pipe surface with axial temperature dependence. The effect of the temperature fluctuations frequency is also investigated. The two-dimensional finite difference equations for the transient temperature of a

Distortional Modes of Thin-Walled Beams

DEFF Research Database (Denmark)

Jönsson, Jeppe; Andreassen, Michael Joachim

2009-01-01

The classic thin-walled beam theory for open and closed cross-sections can be generalized by including distortional displacement modes. The introduction of additional displacement modes leads to coupled differential equations, which seems to have prohibited the use of exact shape functions...... in the modelling of coupled torsion and distortion. However, if the distortional displacement modes are chosen as those which decouple the differential equations as in non proportionally damped modal dynamic analysis then it may be possible to use exact shape functions and perform analysis on a reduced problem....... In the recently developed generalized beam theory (GBT) the natural distortional displacement modes are determined on the basis of a quadratic eigenvalue problem. However, as in linear modal dynamic analysis of proportionally damped structures this problem has been solved approximately using linear eigenvalue...

Development of sea water pipe thickness measurement technique

International Nuclear Information System (INIS)

Morimoto, Kazuo; Wakayama, Seiichi; Takeuchi, Iwao; Masamori, Sigero; Yamasita, Takesi.

1995-01-01

In nuclear and thermal power plants, wall wear of sea water pipes is reported to occur in the inner surface due to corrosion and erosion. From the viewpoint of improving the equipments reliability, it is desirable that wall thickness should be measured from the outer surface of the pipe during operation. In the conventional method, paint on the outer surface of the pipe was locally removed at each point of a 20 by 50 mm grid, and inspection was carried out at these spots. However, this method had some problems, such as (1) it was necessary to replace the paint, and (2) it was difficult to obtain the precise distribution of wall thickness. Therefore, we have developed a wall thickness measuring system which has the following features. (1) It is possible to perform inspection from the outer surface without removing paint during operation. (2) It is possible to measure the distribution of wall thickness and display it as color contour map simultaneously. (3) The work of inspectors can be alleviated by the automatic recording of measured data. (author)

Behavior of thin-walled beams made of advanced composite materials and incorporating non-classical effects

Science.gov (United States)

Librescu, Liviu; Song, Ohseop

1991-11-01

Several results concerning the refined theory of thin-walled beams of arbitrary closed cross-section incorporating nonclassical effects are presented. These effects are related both with the exotic properties characterizing the advanced composite material structures and the nonuniform torsional model. A special case of the general equations is used to study several problems of cantilevered thin-walled beams and to assess the influence of the incorporated effects. The results presented in this paper could be useful toward a more rational design of aeronautical or aerospace constructions, as well as of helicopter or tilt rotor blades constructed of advanced composite materials.

Temperature measurement during solidification of thin wall ductile cast iron. Part 1: Theory and experiment

DEFF Research Database (Denmark)

Pedersen, Karl Martin; Tiedje, Niels Skat

2008-01-01

cooing curves in thin wall ductile iron castings. The experiments show how TC’s of different design interact with the melt and how TC design and surface quality affect the results of the data acquisition. It is discussed which precautions should be taken to ensure reliable acquisition of cooling curves....... Measurement error depending on TC design and cooling conditions is shown. A method is presented that allows acquisition of cooling curves in thin walled ductile iron castings down to thickness of at least 2.8 mm. The obtained cooling curves can be used to compare nucleation and growth during solidification...

Fatigue of LMFBR piping due to flow stratification

International Nuclear Information System (INIS)

Woodward, W.S.

1983-01-01

Flow stratification due to reverse flow was simulated in a 1/5-scale water model of a LMFBR primary pipe loop. The stratified flow was observed to have a dynamic interface region which oscillated in a wave pattern. The behavior of the interface was characterized in terms of location, local temperature fluctuation and duration for various reverse flow conditions. A structural assessment was performed to determine the effects of stratified flow on the fatigue life of the pipe. Both the static and dynamic aspects of flow stratification were examined. The dynamic interface produces thermal striping on the inside of the pipe wall which is shown to have the most deleterious effect on the pipe wall and produce significant fatigue damage relative to a static interface

Fatigue of LMFBR piping due to flow stratification

Energy Technology Data Exchange (ETDEWEB)

Woodward, W.S.

1983-01-01

Flow stratification due to reverse flow was simulated in a 1/5-scale water model of a LMFBR primary pipe loop. The stratified flow was observed to have a dynamic interface region which oscillated in a wave pattern. The behavior of the interface was characterized in terms of location, local temperature fluctuation and duration for various reverse flow conditions. A structural assessment was performed to determine the effects of stratified flow on the fatigue life of the pipe. Both the static and dynamic aspects of flow stratification were examined. The dynamic interface produces thermal striping on the inside of the pipe wall which is shown to have the most deleterious effect on the pipe wall and produce significant fatigue damage relative to a static interface.

Size Control of Porous Silicon-Based Nanoparticles via Pore-Wall Thinning.

Science.gov (United States)

Secret, Emilie; Leonard, Camille; Kelly, Stefan J; Uhl, Amanda; Cozzan, Clayton; Andrew, Jennifer S

2016-02-02

Photoluminescent silicon nanocrystals are very attractive for biomedical and electronic applications. Here a new process is presented to synthesize photoluminescent silicon nanocrystals with diameters smaller than 6 nm from a porous silicon template. These nanoparticles are formed using a pore-wall thinning approach, where the as-etched porous silicon layer is partially oxidized to silica, which is dissolved by a hydrofluoric acid solution, decreasing the pore-wall thickness. This decrease in pore-wall thickness leads to a corresponding decrease in the size of the nanocrystals that make up the pore walls, resulting in the formation of smaller nanoparticles during sonication of the porous silicon. Particle diameters were measured using dynamic light scattering, and these values were compared with the nanocrystallite size within the pore wall as determined from X-ray diffraction. Additionally, an increase in the quantum confinement effect is observed for these particles through an increase in the photoluminescence intensity of the nanoparticles compared with the as-etched nanoparticles, without the need for a further activation step by oxidation after synthesis.

Pipe line construction for reactor containment buildings

International Nuclear Information System (INIS)

Aoki, Masataka; Yoshinaga, Toshiaki

1978-01-01

Purpose: To prevent the missile phenomenon caused by broken fragments due to pipe whip phenomenon in a portion of pipe lines connected to a reactor containment from prevailing to other portions. Constitution: Various pipe lines connected to the pressure vessel are disposed at the outside of the containments and they are surrounded with a plurality of protection partition walls respectively independent from each other. This can eliminate the effect of missile phenomena upon pipe rupture from prevailing to the pipe lines and instruments. Furthermore this can afford sufficient spaces for the pipe lines, as well as for earthquake-proof supports. (Horiuchi, T.)

On the characteristics and application of thin wall welded titanium tubes for heat transfer

International Nuclear Information System (INIS)

Nishimura, Takashi; Miyamoto, Yoshiyuki

1985-01-01

Because of the excellent corrosion resistance, thin wall welded titanium tubes have become to be used in large number as the heat transfer tubes of condensers and seawater desalting plants using seawater in place of conventional copper alloy tubes. Especially in nuclear power plants, the all titanium condensers using thin wall welded titanium tubes and titanium tube plates were adopted in the almost all plants under construction or expected to be constructed. In this report, the various characteristics of thin wall welded titanium tubes required for using them as heat transfer tubes, such as corrosion resistance, heat transfer characteristics, fatigue strength and expanding characteristics, are outlined, and the state of use is described. At first, relatively thick seamless titanium tubes were used for chemical industry, but thereafter, due to the advance of the mass production techniques, the welded titanium tubes of less than 0.7 mm thickness and high quality have become to be supplied at low cost. In 1969, titanium tubes were used for the first time in Japan for the air cooler in the condenser of Akita Power Station, Tohoku Electric Power Co., Inc. The features of titanium are small specific gravity, small linear expansion coefficient and small Young's modulus. (Kako, I.)

A tale of two neglected systems - structure and function of the thin- and thick-walled sieve tubes in monocotyledonous leaves.

Directory of Open Access Journals (Sweden)

Ted eBotha

2013-08-01

Full Text Available There is a large body of information relating to the ontogeny, development and the vasculature of eudicotyledonous leaves. However there is less information available concerning the vascular anatomy of monocotyledonous leaves. This is surprising, given that there are two uniquely different phloem systems present in large groups such as grasses and sedges. Monocotyledonous leaves contain marginal, large, intermediate and small longitudinal veins that are interconnected by numerous transverse veins. The longitudinal veins contain two metaphloem sieve tube types, which, based upon their ontogeny and position within the phloem, are termed early (thin-walled and late (thick-walled sieve tubes. Early metaphloem comprises sieve tubes, companion cells and vascular parenchyma cells, whilst the late metaphloem, contains thick-walled sieve tubes that lack companion cells. Thick-walled sieve tubes are generally adjacent to, or no more than one cell removed from the metaxylem. Unlike thin-walled sieve tube-companion cell complexes, thick-walled sieve tubes are connected to parenchyma by pore-plasmodesma units and are generally symplasmically isolated from the thin walled sieve tubes. This paper addresses key structural and functional differences between thin- and thick-walled sieve tubes and explores the unique advantages of alternate transport strategies that this 5 to 7 million year old dual system may offer. It would seem that these two systems may enhance, add to, or play a significant role in increasing the efficiency of solute retrieval as well as of assimilate transfer.

Cellular automaton modelling of ductile iron microstructure in the thin wall casting

International Nuclear Information System (INIS)

Burbelko, A A; Gurgul, D; Kapturkiewicz, W; Górny, M

2012-01-01

The mathematical model of the globular eutectic solidification in 2D was designed. Proposed model is based on the Cellular Automaton Finite Differences (CA-FD) calculation method. Model has been used for studies of the primary austenite and of globular eutectic grains growth during the ductile iron solidification in the thin wall casting. Model takes into account, among other things, non-uniform temperature distribution in the casting wall cross-section, kinetics of the austenite and graphite grains nucleation, and non-equilibrium nature of the interphase boundary migration.

Analysis of moderately thin-walled beam cross-sections by cubic isoparametric elements

DEFF Research Database (Denmark)

Høgsberg, Jan Becker; Krenk, Steen

2014-01-01

In technical beam theory the six equilibrium states associated with homogeneous tension, bending, shear and torsion are treated as individual load cases. This enables the formulation of weak form equations governing the warping from shear and torsion. These weak form equations are solved...... numerically by introducing a cubic-linear two-dimensional isoparametric element. The cubic interpolation of this element accurately represents quadratic shear stress variations along cross-section walls, and thus moderately thin-walled cross-sections are effectively discretized by these elements. The ability...

Automated ultrasonic inspection of IGSCC in DOE production reactor process water piping

International Nuclear Information System (INIS)

Harrison, J.M.; Sprayberry, R.; Ehrhart, W.

1987-01-01

Inspection of nuclear power components has always presented difficulties to the nondestructive testing (NDT) industry from a time consumption and radiation exposure standpoint. Recent advances in computerized NDT equipment have improved the situation to some extent; however, the need for high reliability, precision, reproducibility, and clear permanent documentation are indispensable requirements that can only be met by automatic inspection and recording systems. The Savannah River Plant's inspection program of over 1000 IGSCC-susceptible welds is one of the most complete in the country and offers educational insight into ultrasonic examination technology of thin-wall stainless steel pipe welds

A technology to improve formability for aluminum alloy thin-wall corrugated sheet component hydroforming

Directory of Open Access Journals (Sweden)

Lang Lihui

2015-01-01

Full Text Available The explosively forming projectile (EFP had been traditional adopted for the aluminum thin-walled corrugated sheet, whose deformation range is large but the formability is poor, and this process usually has problems of poor surface quality, long manufacturing cycle and high cost. The active hydroforming process was suggested to solve these issues during EFP. A new technology named as blank bulging by turning the upside down active hydroforming technology was proposed to overcome difficulties in non-uniform thickness distribution and cracking failure of corrugated sheet during the conventional hydroforming process. Both numerical simulations and experiments were conducted for this new technology. The result show that the deformation capacity of aluminum alloys can be improved effectively, and the more uniform distribution of wall thickness was obtained by this new method. It is conducted that the new method is universal for thin-walled, shallow drawing parts with complex section.

Standard practice for estimating the approximate residual circumferential stress in straight thin-walled tubing

CERN Document Server

American Society for Testing and Materials. Philadelphia

2007-01-01

1.1 A qualitative estimate of the residual circumferential stress in thin-walled tubing may be calculated from the change in outside diameter that occurs upon splitting a length of the tubing. This practice assumes a linear stress distribution through the tube wall thickness and will not provide an estimate of local stress distributions such as surface stresses. (Very high local residual stress gradients are common at the surface of metal tubing due to cold drawing, peening, grinding, etc.) The Hatfield and Thirkell formula, as later modified by Sachs and Espey, provides a simple method for calculating the approximate circumferential stress from the change in diameter of straight, thin-walled, metal tubing. 1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

Rupture hardware minimization in pressurized water reactor piping

International Nuclear Information System (INIS)

Mukherjee, S.K.; Ski, J.J.; Chexal, V.; Norris, D.M.; Goldstein, N.A.; Beaudoin, B.F.; Quinones, D.F.; Server, W.L.

1989-01-01

For much of the high-energy piping in light reactor systems, fracture mechanics calculations can be used to assure pipe failure resistance, thus allowing the elimination of excessive rupture restraint hardware both inside and outside containment. These calculations use the concept of leak-before-break (LBB) and include part-through-wall flaw fatigue crack propagation, through-wall flaw detectable leakage, and through-wall flaw stability analyses. Performing these analyses not only reduces initial construction, future maintenance, and radiation exposure costs, but also improves the overall safety and integrity of the plant since much more is known about the piping and its capabilities than would be the case had the analyses not been performed. This paper presents the LBB methodology applied a Beaver Valley Power Station- Unit 2 (BVPS-2); the application for two specific lines, one inside containment (stainless steel) and the other outside containment (ferrutic steel), is shown in a generic sense using a simple parametric matrix. The overall results for BVPS-2 indicate that pipe rupture hardware is not necessary for stainless steel lines inside containment greater than or equal to 6-in. (152-mm) nominal pipe size that have passed a screening criteria designed to eliminate potential problem systems (such as the feedwater system). Similarly, some ferritic steel line as small as 3-in. (76-mm) diameter (outside containment) can qualify for pipe rupture hardware elemination

On deformation of thin-walled parts while turning on the lathes

Directory of Open Access Journals (Sweden)

E. V. Arbuzov

2014-01-01

Full Text Available In a number of industries such as aviation engineering, instrumentation engineering, etc. the nonrigid thin-walled parts are a widespread sort of products. For their turning on the lathes the specially designed arrangements are necessary to prevent parts from deformation caused by the action of cutting force and retaining pressure. To create and use the arrangements extra costs are needed, and it, as a consequence, leads to the growth of production price. Potentially, there is another approach. It is to machine using the standard arrangements under special "soft" cutting operation conditions, which are characterized by reduced forces to act on the part, thus decreasing process deformations to the appropriate level. It may be a priori expected that such approach is economically more preferable. Unfortunately, it is difficult to conduct a comparative assessment of these two alternatives to choose a preferable version because of limited data on studies and implementation of the second alternative. Thereupon, to learn the thin-walled deformations versus their treatment conditions is of interest.The aim of the paper is to have general information on topology and elastic deformation value of thin-walled parts, machined on the lathes. The objective is to assess a perspective for further potentially possible activities to develop a concept of machining the thin-walled parts with controlled deformation due to selecting the "soft" cutting operation conditions.The paper studies the thin-walled steel parts of class "Tube" and "Disk" in the role of force action with their dimensions within the range of 5-200 mm for the length, 60-250 mm for diameter, and 4-25 mm for the wall thickness. It considers a chucked work-holding scheme and two machining types, namely external turning cut (for parts of class "Tube" and cross butt turning (for parts of class "Disk". Three stages of machining have been simulated for each type of machining, namely rough (Ra 12.5; IT10

Status of Joining Thin Sheet and Thin Wall Tubes of 14YWT

Energy Technology Data Exchange (ETDEWEB)

Hoelzer, David T. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Unocic, Kinga A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Tang, Wei [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Feng, Zhili [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2015-09-18

Beginning this fiscal year, the FCRD research project initiated an investigation on joining thin sections of the advanced ODS 14YWT ferritic alloy. Friction stir welding (FSW) was investigated as a method to join thin plate and tubing of 14YWT since it is a solid state joining method that has been shown in past studies to be a promising method for joining plates of ODS alloys, such as 14YWT. However, this study will attempt to be the first to demonstrate if FSW can successfully join thin plates and thin wall tubing of 14YWT. In the first FSW attempt, a 1.06 cm thick plate of 14YWT (SM13 heat) was successfully rolled at 1000ºC to the target thickness of 0.1 cm with no edge cracking. This achievement is a highlight since previous attempts to roll 14YWT plates have resulted in extensive cracking. For the FSW run, a pin tool being developed by the ORNL FSW Process Development effort was used. The first FSW run successfully produced a bead-on-plate weld in the 0.1 cm thick plate. The quality of the weld zone appears very good with no evidence of large defects such as cavities. The microstructural characterization study of the bead-on-plate weld zone has been initiated to compare the results of the microstructure analysis with those obtained in the reference microstructural analysis of the 14YWT (SM13 heat) that showed ultra-fine grain size of 0.43 μm and a high number density of ~2-5 nm sizes oxygen-enriched nanoclusters.

A study on the shell wall thinning causes identified through experiment, numerical analysis and ultrasonic test of high-pressure feedwater heater

International Nuclear Information System (INIS)

Hwang, Kyeong Mo; Woo, Lee; Jin, Tae Eun; Kim, Kyung Hoon

2008-01-01

Feedwater heaters of many nuclear power plants have recently experienced severe wall thinning damage, which accelerates as the operation progresses. Several nuclear power plants in Korea have undergone this damage around the impingement baffle - installed downstream of the high-pressure turbine extraction steam line - inside numbers 5A and 5B feedwater heaters. At that point, the extracted steam from the high-pressure turbine consists in the form of two-phase fluid at high temperature, high pressure and high velocity. Since it flows in reverse direction after impinging the impingement baffle, the shell wall of number 5 high-pressure feedwater heater may be affected by flow-accelerated corrosion. This paper describes the comparisons between the numerical analysis results using the FLUENT code and the downscaled experimental data in an effort to determine root causes of the shell wall thinning of the high-pressure feedwater heaters. The numerical analysis and experimental data were also confirmed by the actual wall thickness measured by ultrasonic tests. From the comparison of the results for the local velocity profiles and the wall thinning measurements, the local velocity component only in the y-direction flowing vertically to the shell wall, and not in the x- and z-directions, was analogous to the wall thinning data

Pyrosequencing Reveals Bacterial Communities in Unchlorinated Drinking Water Distribution System: An Integral Study of Bulk Water, Suspended Solids, Loose Deposits, and Pipe Wall Biofilm

KAUST Repository

Liu, G.; Bakker, G. L.; Li, S.; Vreeburg, J. H G; Verberk, J. Q J C; Medema, G. J.; Liu, W. T.; Van Dijk, J. C.

2014-01-01

The current understanding of drinking water distribution system (DWDS) microbiology is limited to pipe wall biofilm and bulk water; the contributions of particle-associated bacteria (from suspended solids and loose deposits) have long been neglected

Pipe Crawler internal piping characterization system. Deactivation and decommissioning focus area. Innovative Technology Summary Report

International Nuclear Information System (INIS)

1998-02-01

Pipe Crawler reg-sign is a pipe surveying system for performing radiological characterization and/or free release surveys of piping systems. The technology employs a family of manually advanced, wheeled platforms, or crawlers, fitted with one or more arrays of thin Geiger Mueller (GM) detectors operated from an external power supply and data processing unit. Survey readings are taken in a step-wise fashion. A video camera and tape recording system are used for video surveys of pipe interiors prior to and during radiological surveys. Pipe Crawler reg-sign has potential advantages over the baseline and other technologies in areas of cost, durability, waste minimization, and intrusiveness. Advantages include potentially reduced cost, potential reuse of the pipe system, reduced waste volume, and the ability to manage pipes in place with minimal disturbance to facility operations. Advantages over competing technologies include potentially reduced costs and the ability to perform beta-gamma surveys that are capable of passing regulatory scrutiny for free release of piping systems

Key quality aspects for a new metallic composite pipe: corrosion testing, welding, weld inspection and manufacturing

Energy Technology Data Exchange (ETDEWEB)

Conder, Robert J.; Felton, Peter [Xodus Group Ltd., Aberdeen (United Kingdom); Smith, Richard [Shell Global Solutions Inc., Houston, TX (United States); Burke, Raymond [Pipestream Inc., Houston, TX (United States); Dikstra, Frits; Deleye, Xavier [Applus RTD Ltd., Rotterdam (Netherlands)

2010-07-01

XPipeTM is a new metallic composite pipe. This paper discusses three aspects of this new technology. The first subject is determination of the probability of hydrogen embrittlement by the XPipeTM manufacturing method. Two materials were analyzed in three tests: slow strain rate test, constant load test and notched tensile test. The results showed that the high strength steels used do not appear to be susceptible to hydrogen embrittlement. The second subject of this article is weld inspection. A non-destructive testing method of girth welds is developed to allow inspection of the thin-walled austenitic liner pipe. The results demonstrated that the welds can be inspected using the creeping wave technique. The third subject is quality control systems using the SCADA system, which maintains traceability of the materials and monitors and records all parameters during the production process. This system appears to be efficient in ensuring that the product pipe meets recognized quality standards.

Fiber pigtailed thin wall capillary coupler for excitation of microsphere WGM resonator.

Science.gov (United States)

Wang, Hanzheng; Lan, Xinwei; Huang, Jie; Yuan, Lei; Kim, Cheol-Woon; Xiao, Hai

2013-07-01

In this paper, we demonstrate a fiber pigtailed thin wall capillary coupler for excitation of Whispering Gallery Modes (WGMs) of microsphere resonators. The coupler is made by fusion-splicing an optical fiber with a capillary tube and consequently etching the capillary wall to a thickness of a few microns. Light is coupled through the peripheral contact between inserted microsphere and the etched capillary wall. The coupling efficiency as a function of the wall thickness was studied experimentally. WGM resonance with a Q-factor of 1.14 × 10(4) was observed using a borosilicate glass microsphere with a diameter of 71 μm. The coupler operates in the reflection mode and provides a robust mechanical support to the microsphere resonator. It is expected that the new coupler may find broad applications in sensors, optical filters and lasers.

Estimation of Collapse Moment for Wall Thinned Elbows Using Fuzzy Neural Networks

International Nuclear Information System (INIS)

Na, Man Gyun; Kim, Jin Weon; Shin, Sun Ho; Kim, Koung Suk; Kang, Ki Soo

2004-01-01

In this work, the collapse moment due to wall-thinning defects is estimated by using fuzzy neural networks. The developed fuzzy neural networks have been applied to the numerical data obtained from the finite element analysis. Principal component analysis is used to preprocess the input signals into the fuzzy neural network to reduce the sensitivity to the input change and the fuzzy neural networks are trained by using the data set prepared for training (training data) and verified by using another data set different (independent) from the training data. Also, two fuzzy neural networks are trained for two data sets divided into the two classes of extrados and intrados defects, which is because they have different characteristics. The relative 2-sigma errors of the estimated collapse moment are 3.07% for the training data and 4.12% for the test data. It is known from this result that the fuzzy neural networks are sufficiently accurate to be used in the wall-thinning monitoring of elbows

Tunable Gas Permeability of Polymer-Clay Nano Brick Wall Thin Film Assemblies

Science.gov (United States)

Gamboa, Daniel; Priolo, Morgan; Grunlan, Jaime

2010-03-01

Thin films of anionic natural montmorrilonite (MMT) clay and cationic polyethylenimine (PEI) have been produced by alternately dipping a plastic substrate into dilute aqueous mixtures containing each ingredient. After 40 polymer-clay layers have been deposited, the resulting transparent film exhibits an oxygen transmission rate (OTR) below 0.35 cm^3/m^2 . day when the pH of PEI solution is 10. This low permeability is due to a brick wall nanostructure comprised of completely exfoliated clay bricks in polymeric mortar. This brick wall creates an extremely tortuous path at thicknesses below 250 nm and clay concentration above 80 wt%. A 70-bilayer PEI-MMT assembly has an undetectable OTR (< 0.005 cm^3/m^2 . day), which equates to a permeability below SiOx when multiplied by its film thickness of 231 nm. With optical transparency greater than 86% and the ability to be microwaved, these thin film composites are good candidates for flexible electronics packaging and foil replacement for food.

Acoustic Signal Processing for Pipe Condition Assessment (WaterRF Report 4360)

Science.gov (United States)

Unique to prestressed concrete cylinder pipe (PCCP), individual wire breaks create an excitation in the pipe wall that may vary in response to the remaining compression of the pipe core. This project was designed to improve acoustic signal processing for pipe condition assessment...

The effect of cyclic and dynamic loads on carbon steel pipe

International Nuclear Information System (INIS)

Rudland, D.L.; Scott, P.M.; Wilkowski, G.M.

1996-02-01

This report presents the results of four 152-mm (6-inch) diameter, unpressurized, circumferential through-wall-cracked, dynamic pipe experiments fabricated from STS410 carbon steel pipe manufactured in Japan. For three of these experiments, the through-wall crack was in the base metal. The displacement histories applied to these experiments were a quasi-static monotonic, dynamic monotonic, and dynamic, cyclic (R = -1) history. The through-wall crack for the third experiment was in a tungsten-inert-gas weld, fabricated in Japan, joining two lengths of STS410 pipe. The displacement history for this experiment was the same history applied to the dynamic, cyclic base metal experiment. The test temperature for each experiment was 300 C (572 F). The objective of these experiments was to compare a Japanese carbon steel pipe material with US pipe material, to ascertain whether this Japanese steel was as sensitive to dynamic and cyclic effects as US carbon steel pipe. In support of these pipe experiments, quasi-static and dynamic, tensile and fracture toughness tests were conducted. An analysis effort was performed that involved comparing experimental crack initiation and maximum moments with predictions based on available fracture prediction models, and calculating J-R curves for the pipe experiments using the η-factor method

The influence of prefabricated pipe cement coatings and those made during pipe renovation on drinking water quality

OpenAIRE

Młyńska Anna; Zielina Michał

2017-01-01

Nowadays, cement coatings are often used as an anticorrosion protection of the internal surfaces of manufactured ductile iron water pipes. The protective cement linings are also commonly used for old water pipe renovation. In both cases, the cement lining is an excellent anticorrosion protection of the pipelines, effectively separating the pipe wall from the flowing water. Moreover, cement linings protect the pipelines not only by a mechanical barrier, but also by a chemical barrier creating ...

Analysis on Forced Vibration of Thin-Wall Cylindrical Shell with Nonlinear Boundary Condition

Directory of Open Access Journals (Sweden)

Qiansheng Tang

2016-01-01

Full Text Available Forced vibration of thin-wall cylindrical shell under nonlinear boundary condition was discussed in this paper. The nonlinear boundary was modeled as supported clearance in one end of shell and the restraint was assumed as linearly elastic in the radial direction. Based on Sanders’ shell theory, Lagrange equation was utilized to derive the nonlinear governing equations of cylindrical shell. The displacements in three directions were represented by beam functions and trigonometric functions. In the study of nonlinear dynamic responses of thin-wall cylindrical shell with supported clearance under external loads, the Newmark method is used to obtain time history, frequency spectrum plot, phase portraits, Poincare section, bifurcation diagrams, and three-dimensional spectrum plot with different parameters. The effects of external loads, supported clearance, and support stiffness on nonlinear dynamics behaviors of cylindrical shell with nonlinear boundary condition were discussed.

Heat pipe thermal control of slender optics probes

International Nuclear Information System (INIS)

Prenger, F.C.

1979-01-01

The thermal design for a stereographic viewing system is presented. The design incorporates an annular heat pipe and thermal isolation techniques. Test results are compared with design predictions for a prototype configuration. Test data obtained during heat pipe startup showing temperature gradients along the evaporator wall are presented. Correlations relating maximum wall temperature differences to a liquid Reynolds number were obtained at low power levels. These results are compared with Nusselt's Falling Film theory

An improved thin film brick-wall model of black hole entropy

CERN Document Server

Liu Wen Biao

2001-01-01

The authors improve the brick-wall model to take only the contribution of a thin film near the event horizon into account. This improvement not only gives them a satisfactory result, but also avoids some drawbacks in the original brick-wall method such as the little mass approximation, neglecting logarithm term, and taking the term L/sup 3/ as the contribution of the vacuum surrounding a black hole. It is found that there is an intrinsic relation between the event horizon and the entropy. The event horizon is the characteristic of a black hole, so the entropy calculating of a black hole is also naturally related to its horizon. (12 refs).

No rotating U.S. Testing of thin walled tubes

International Nuclear Information System (INIS)

Furlan, J.; Boulanger, G.; Mogavero, R.

1981-07-01

Thin walled tube ultrasonic testing is performed, with Lamb waves, using annular transducers and conical or helicoidal mirrors. The main advantage of this already known system is dispensing with rotation of tube and/or transducer. High speed control (30 cm/s and more) is then allowed. The present paper describes the parameters influencing the sensitivity has been improved by searching, theoretically and practically, the best suited Lamb wave modes, and by using transducers which are well characterized. Practical example of cladding tube U.S. testing is described

Development of a piping thickness monitoring system using equipotential switching direct current potential drop method

International Nuclear Information System (INIS)

Kyung Ha, Ryu; Na Young, Lee; Il Soon, Hwang

2007-01-01

As nuclear power plants age, low alloy steel piping undergoes wall thickness reduction due to Flow Accelerated Corrosion (FAC). Persisting pipe rupture accidents prompted thinned pipe management programs. As a consequence extensive inspection activities are made based on the Ultrasonic Technique (UT). As the inspection points increase, time is needed to cover required inspection areas. In this paper, we present the Wide Range Monitoring (WiRM) concept with Equipotential Switching Direct Current Potential Drop (ES-DCPD) method by which FAC-active areas can be screened for detailed UT inspections. To apply ES-DCPD, we developed an electric resistance network model and electric field model based on Finite Element Analysis (FEA) to verify its feasibility. Experimentally we measured DCPD of the pipe elbow and confirmed the validity using UT inspections. For a more realistic validation test, we designed a high temperature flow test loop with environmental parameters turned for FAC simulation in the laboratory. Using electrochemical monitoring of water chemistry and local flow velocity prediction by computational fluid dynamic model, FAC rate is estimated. Based on the FAC prediction model and the simulation loop test, we plan to demonstrate the applicability of ES-DCPD in the PWR secondary environment. (authors)

Printable Thin Film Supercapacitors Using Single-Walled Carbon Nanotubes

KAUST Repository

Kaempgen, Martti

2009-05-13

Thin film supercapacitors were fabricated using printable materials to make flexible devices on plastic. The active electrodes were made from sprayed networks of single-walled carbon nanotubes (SWCNTs) serving as both electrodes and charge collectors. Using a printable aqueous gel electrolyte as well as an organic liquid electrolyte, the performances of the devices show very high energy and power densities (6 W h/kg for both electrolytes and 23 and 70 kW/kg for aqueous gel electrolyte and organic electrolyte, respectively) which is comparable to performance in other SWCNT-based supercapacitor devices fabricated using different methods. The results underline the potential of printable thin film supercapacitors. The simplified architecture and the sole use of printable materials may lead to a new class of entirely printable charge storage devices allowing for full integration with the emerging field of printed electronics. © 2009 American Chemical Society.

Influence of geometry of pipe on flow accelerated corrosion - a study under neutral pH condition

International Nuclear Information System (INIS)

Madasamy, P.; Mukunthan, M.; Chandramohan, P.; Krishna Mohan, T.V.; Velmurugan, S.; Sylvanus, Andrews; Natarajan, E.

2015-01-01

The carbon steel piping material's degradation due to flow accelerated corrosion (FAC) is one of the problems in nuclear power plant. FAC impacts plant operation and maintenance significantly. Wall thinning of structural materials should be predictable based on combined hydrodynamics analyses and experimental corrosion data. Such predictive tools help to take preventive measures before loss of material becomes a serious issue for plant operation. In order to develop predictive tools, data on the effect of various parameters that control FAC are required. As per existing literature, one of the important parameters that affect FAC is piping configuration (Geometry of flow path). Hence, experiments were carried out to assess the role played by the geometry of the piping in the FAC of carbon steel. In this study, experiments were conducted in simulation loop under neutral pH condition while varying the geometry parameter of bend such as bend angle and bend radius. Therefore, pipe specimen holder 15 NB bend with 58 °, 73 ° as bend angle and 4D, 2D bend radius was designed and fabricated. The experiments were carried out in order to quantify the wear rate (wall thickness measurement was by ultrasonic method) with a single phase flow velocity (7 m/s) under neutral pH conditions With the pipe specimen four experiments were conducted under neutral pH condition and at 120 DC. Wall thickness mapping was carried out by ultrasonic thickness gauge using a template before and after the experiment. High wall thickness reduction under neutral water chemistry enables easy measurement by ultrasonic thickness gauge. It was observed from the first two sets (2D 58°, 4D 58°) that the corrosion rate with 4D, 58 ° was 50% less than the corrosion with 2D 58°. Subsequently, another two sets of experiments (2D 73° and 4D 73°) was carried out in SIM loop at 7 m/s under neutral pH conditions for two months. Thus, this method of experiments enables us to understand the geometrical

Concepts for benchmark problem development for fracture mechanics application in safety evaluation of nuclear piping in subcreep service

International Nuclear Information System (INIS)

Reich, M.; Esztergar, E.P.; Erdogan, F.; Gray, T.G.F.; Spence, J.

1979-01-01

This report provides basic concepts and a review of the problem areas associated with the development of analytical and experimental programs for a systematic evaluation and comparison of the currently available fracture mechanics theories. The basis for such an evaluation is conceived as a series of benchmark problems which are accurately specified examples of geometry, loading, and environmental conditions, characteristic of large diameter thin wall piping systems in nuclear service. Starting from the simplest test coupons for cracked plate specimens, the program is to be designed in such a way that the range of validity and relative merit of the competing assessment methods can be evaluated and the results applied to increasingly more complex test configurations and ultimately to real piping systems. (Auth.)

DETERMINATION OF LIQUID FILM THICKNESS FOLLOWING DRAINING OF CONTACTORS, VESSELS, AND PIPES IN THE MCU PROCESS

International Nuclear Information System (INIS)

Poirier, M; Fernando Fondeur, F; Samuel Fink, S

2006-01-01

The Department of Energy (DOE) identified the caustic side solvent extraction (CSSX) process as the preferred technology to remove cesium from radioactive waste solutions at the Savannah River Site (SRS). As a result, Washington Savannah River Company (WSRC) began designing and building a Modular CSSX Unit (MCU) in the SRS tank farm to process liquid waste for an interim period until the Salt Waste Processing Facility (SWPF) begins operations. Both the solvent and the strip effluent streams could contain high concentrations of cesium which must be removed from the contactors, process tanks, and piping prior to performing contactor maintenance. When these vessels are drained, thin films or drops will remain on the equipment walls. Following draining, the vessels will be flushed with water and drained to remove the flush water. The draining reduces the cesium concentration in the vessels by reducing the volume of cesium-containing material. The flushing, and subsequent draining, reduces the cesium in the vessels by diluting the cesium that remains in the film or drops on the vessel walls. MCU personnel requested that Savannah River National Laboratory (SRNL) researchers conduct a literature search to identify models to calculate the thickness of the liquid films remaining in the contactors, process tanks, and piping following draining of salt solution, solvent, and strip solution. The conclusions from this work are: (1) The predicted film thickness of the strip effluent is 0.010 mm on vertical walls, 0.57 mm on horizontal walls and 0.081 mm in horizontal pipes. (2) The predicted film thickness of the salt solution is 0.015 mm on vertical walls, 0.74 mm on horizontal walls, and 0.106 mm in horizontal pipes. (3) The predicted film thickness of the solvent is 0.022 mm on vertical walls, 0.91 mm on horizontal walls, and 0.13 mm in horizontal pipes. (4) The calculated film volume following draining is: (a) Salt solution receipt tank--1.6 gallons; (b) Salt solution feed

Comparison of critical circumferential through-wall-crack-lengths in welds between pieces of straight pipes to welds between straigth pipes and bends with and without internal pressure at force- and displacement-controlled bending load; Vergleich kritischer Umfangsdurchrisslaengen in Schweissnaehten zwischen Geradrohrstuecken mit Schweissnaehten an Rohrbogen-Geradrohrverbindungen mit und ohne Innendruck bei kraft- und wegkontrollierter Biegebelastung

Energy Technology Data Exchange (ETDEWEB)

Steinbuch, R [Fachhochschule fuer Technik und Wirtschaft Reutlingen (Germany). Fachbereich Maschinenbau

1998-11-01

Methods for calculation of critical, circumferential through-wall crack lengths in pipes have been developed and verified by several research projects. In applications during the last few years it has been found that the force or displacement-controlled loads have to be considered separately, and this approach was integrated into the recent methods. Methods so far assumed cracks to be located in welds joining straight pipes. But this approach starts from an incomplete picture of reality, as with today`s technology, circumferential welds are less frequent in straight pipes and much more frequent in pipework of other geometry, as for instance in welds joining straight pipes and bends, or bends with longer legs, nozzles, or T-pieces. The non-linear FEM parameter study presented in the paper, covering cases with internal pressure of pipes and one-dimensional bending loads, is based on current geometries of pipework in the primary and secondary loops of industrial plants and compares the conditions induced by circumferential through-wall cracks in welds joining only straight pipes and in those joining bended and straight pipes. At the relevant, displacement-controlled bending loads due to hampered thermal expansion of the pipe system, the critical through-wall cracks lengths occurring in pipe-to-bend welds are of about the same size and importance as those in pipe-to-pipe welds. As for the case of force-controlled loads, the technical codes calculate more serious effects and require lower bending load limits. Within the range of admissible loads given in the codes, the critical through-wall crack lengths occurring in pipe-to-bend welds are similar in size to those in straight pipe welds. It is therefore a conservative or realistic approach to apply the values determined for critical through-wall crack lengths in pipe-to-pipe joints also to pipe-to-bend welds. (orig./CB) [Deutsch] Verfahren zur Berechnung kritischer Umfangdurchrisslaengen in Rohrleitungen wurden in

Continuous thickness control of extruded pipes with assistance of microcomputers

International Nuclear Information System (INIS)

Breil, J.

1983-06-01

Because of economic and quality securing reasons a constant wall thickness of extruded pipes in circumference and extrusion direction is an important production aim. Therefore a microcomputer controlled system was developed, which controls die centering with electric motors. The control of wall thickness distribution; was realized with two conceptions: a dead time subjected control with a rotating on line wall thickness measuring instrument and an adaptive control with sensors in the pipe die. With a PI-algorithm excentricities of 30% of the wall thickness could be controlled below a trigger level of 2% within three dead times. (orig.) [de

PHYSICAL BASES OF SYSTEMS CREATION FOR MAGNETIC-IMPULSIVE ATTRACTION OF THIN-WALLED SHEET METALS

Directory of Open Access Journals (Sweden)

Y. Batygin

2009-01-01

Full Text Available The work is dedicated to the physical base of systems creating for the thin-walled sheet metals magnetic pulse attraction. Some practical realization models of the author’s suggestions are represented.

Domain wall conductivity in semiconducting hexagonal ferroelectric TbMnO3 thin films

International Nuclear Information System (INIS)

Kim, D J; Gruverman, A; Connell, J G; Seo, S S A

2016-01-01

Although enhanced conductivity of ferroelectric domain boundaries has been found in BiFeO 3 and Pb(Zr,Ti)O 3 films as well as hexagonal rare-earth manganite single crystals, the mechanism of the domain wall conductivity is still under debate. Using conductive atomic force microscopy, we observe enhanced conductance at the electrically-neutral domain walls in semiconducting hexagonal ferroelectric TbMnO 3 thin films where the structure and polarization direction are strongly constrained along the c-axis. This result indicates that domain wall conductivity in ferroelectric rare-earth manganites is not limited to charged domain walls. We show that the observed conductivity in the TbMnO 3 films is governed by a single conduction mechanism, namely, the back-to-back Schottky diodes tuned by the segregation of defects. (paper)

Inverse problem of estimating transient heat transfer rate on external wall of forced convection pipe

International Nuclear Information System (INIS)

Chen, W.-L.; Yang, Y.-C.; Chang, W.-J.; Lee, H.-L.

2008-01-01

In this study, a conjugate gradient method based inverse algorithm is applied to estimate the unknown space and time dependent heat transfer rate on the external wall of a pipe system using temperature measurements. It is assumed that no prior information is available on the functional form of the unknown heat transfer rate; hence, the procedure is classified as function estimation in the inverse calculation. The accuracy of the inverse analysis is examined by using simulated exact and inexact temperature measurements. Results show that an excellent estimation of the space and time dependent heat transfer rate can be obtained for the test case considered in this study

Pipe rupture hardware minimization in pressurized water reactor system

International Nuclear Information System (INIS)

Mukherjee, S.K.; Szyslowski, J.J.; Chexal, V.; Norris, D.M.; Goldstein, N.A.; Beaudoin, B.; Quinones, D.; Server, W.

1987-01-01

For much of the high energy piping in light water reactor systems, fracture mechanics calculations can be used to assure pipe failure resistance, thus allowing the elimination of excessive rupture restraint hardware both inside and outside containment. These calculations use the concept of leak-before-break (LBB) and include part-through-wall flaw fatigue crack propagation, through-wall flaw detectable leakage, and through-wall flaw stability analyses. Performing these analyses not only reduces initial construction, future maintenance, and radiation exposure costs, but the overall safety and integrity of the plant are improved since much more is known about the piping and its capabilities than would be the case had the analyses not been performed. This paper presents the LBB methodology applied at Beaver Valley Power Station - Unit 2 (BVPS-2); the application for two specific lines, one inside containment (stainless steel) and the other outside containment (ferritic steel), is shown in a generic sense using a simple parametric matrix. The overall results for BVPS-2 indicate that pipe rupture hardware is not necessary for stainless steel lines inside containment greater than or equal to 6-in (152 mm) nominal pipe size that have passed a screening criteria designed to eliminate potential problem systems (such as the feedwater system). Similarly, some ferritic steel lines as small as 3-in (76 mm) diameter (outside containment) can qualify for pipe rupture hardware elimination

Transient Resistive Wall Wake for Very Short Bunches

International Nuclear Information System (INIS)

Stupakov, G.; SLAC

2005-01-01

The catch up distance for the resistive wall wake in a round pipe is approximately equal to the square of the pipe radius divided by the bunch length. The standard formulae for this wake are applicable at distances much larger than the catch up distance. In this paper, we calculate the resistive wall wake at distances compared with the catch up distance assuming a constant wall conductivity

Fatigue check of nuclear safety class 1 reactor coolant pipe

International Nuclear Information System (INIS)

Wang Qing; Fang Yonggang; Chu Qibao; Xu Yu; Li Hailong

2015-01-01

Fatigue and thermal ratcheting analyses of nuclear safety Class 1 reactor coolant pipe in a nuclear power plant were independently carried out in this paper. The software used for calculation is ROCOCO, which is based on RCC-M code. The difference of nuclear safety Class 1 pipe fatigue evaluation between RCC-M code and ASME code was compared. The main aspects of comparison include the calculation scoping of fatigue design, the calculation method of primary plus secondary stress intensity, the elastic-plastic correction coefficient calculation, and the dynamic load combination method etc. By correcting inconsistent algorithm of ASME code within ROCOCO, the fatigue usage factor and thermal ratcheting design margin of 65 mm and 55 mm wall thickness of the pipe were obtained. The results show that the minimum wall thickness of the pipe must exceed 55 mm and the design value of the thermal ratcheting of 55 mm wall thickness reaches 95% of the allowable value. (authors)

Gas lensing in a heated spinning pipe

CSIR Research Space (South Africa)

Mafusire, C

2006-07-01

Full Text Available ; and (II) the aberrations introduced to the laser are a function of the distance from the edge of the pipe, as well as the speed of the pipe spin- ning. This is because of the turbulence near the pipe wall. The speed of the pipe will be used...- merically. This work forms the basis for an extended study of the dynamics of beam propa- gation through turbulent systems, and in particular, the following aspects will be explored in future work: (I) Using the recent advances in lasers beam propagation...

Assessment of cracked pipes in primary piping systems of PWR nuclear reactors

International Nuclear Information System (INIS)

Jong, Rudolf Peter de

2004-01-01

Pipes related to the Primary System of Pressurized Water Reactors (PWR) are manufactured from high toughness austenitic and low alloy ferritic steels, which are resistant to the unstable growth of defects. A crack in a piping system should cause a leakage in a considerable rate allowing its identification, before its growth could cause a catastrophic rupture of the piping. This is the LBB (Leak Before Break) concept. An essential step in applying the LBB concept consists in the analysis of the stability of a postulated through wall crack in a specific piping system. The methods for the assessment of flawed components fabricated from ductile materials require the use of Elasto-Plastic Fracture Mechanics (EPFM). Considering that the use of numerical methods to apply the concepts of EPFM may be expensive and time consuming, the existence of the so called simplified methods for the assessment of flaws in piping are still considered of great relevance. In this work, some of the simplified methods, normalized procedures and criteria for the assessment of the ductile behavior of flawed components available in literature are described and evaluated. Aspects related to the selection of the material properties necessary for the application of these methods are also discussed. In a next .step, the methods are applied to determine the instability load in some piping configurations under bending and containing circumferential through wall cracks. Geometry and material variations are considered. The instability loads, obtained for these piping as the result of the application of the selected methods, are analyzed and compared among them and with some experimental results obtained from literature. The predictions done with the methods demonstrated that they provide consistent results, with good level of accuracy with regard to the determination of maximum loads. These methods are also applied to a specific Study Case. The obtained results are then analyzed in order to give

Cellular automaton modeling of ductile iron microstructure in the thin wall

Directory of Open Access Journals (Sweden)

A.A. Burbelko

2011-10-01

Full Text Available The mathematical model of the globular eutectic solidification in 2D was designed. Proposed model is based on the Cellular Automaton Finite Differences (CA-FD calculation method. Model has been used for studies of the primary austenite and of globular eutectic grains growth during the solidification of the ductile iron with different carbon equivalent in the thin wall casting. Model takes into account, among other things, non-uniform temperature distribution in the casting wall cross-section, kinetics of the austenite and graphite grains nucleation, and non-equilibrium nature of the interphase boundary migration. Solidification of the DI with different carbon equivalents was analyzed. Obtained results were compared with the solidification path calculated by CALPHAD method.

Investigation of transient cavitating flow in viscoelastic pipes

International Nuclear Information System (INIS)

Keramat, A; Tijsseling, A S; Ahmadi, A

2010-01-01

A study on water hammer in viscoelastic pipes when the fluid pressure drops to liquid vapour pressure is performed. Two important concepts including column separation and the effects of retarded strains in the pipe wall on the fluid response have been investigated separately in recent works, but there is some curiosity as to how the results for pressure and discharge are when column separation occurs in a viscoelastic pipe. For pipes made of plastic such as polyethylene (PE) and polyvinyl chloride (PVC), viscoelasticity is a crucial mechanical property which changes the hydraulic and structural transient responses. Based on previous developments in the analysis of water hammer, a model which is capable of analysing column separation in viscoelastic pipes is presented and used for solving the selected case studies. For the column-separation modelling the Discrete Vapour Cavity Model (DVCM) is utilised and the viscoelasticity property of the pipe wall is modelled by Kelvin-Voigt elements. The effects of viscoelasticity play an important role in the column separation phenomenon because it changes the water hammer fundamental frequency and so affects the time of opening or collapse of the cavities. Verification of the implemented computer code is performed for the effects of viscoelasticity and column separation - separately and simultaneously - using experimental results from the literature. In the provided examples the focus is placed on the simultaneous effect of viscoelasticity and column separation on the hydraulic transient response. The final conclusions drawn are that if rectangular grids are utilised the DVCM gives acceptable predictions of the phenomenon and that the pipe wall material's retarded behaviour strongly dampens the pressure spikes caused by column separation.

Investigation of transient cavitating flow in viscoelastic pipes

Science.gov (United States)

Keramat, A.; Tijsseling, A. S.; Ahmadi, A.

2010-08-01

A study on water hammer in viscoelastic pipes when the fluid pressure drops to liquid vapour pressure is performed. Two important concepts including column separation and the effects of retarded strains in the pipe wall on the fluid response have been investigated separately in recent works, but there is some curiosity as to how the results for pressure and discharge are when column separation occurs in a viscoelastic pipe. For pipes made of plastic such as polyethylene (PE) and polyvinyl chloride (PVC), viscoelasticity is a crucial mechanical property which changes the hydraulic and structural transient responses. Based on previous developments in the analysis of water hammer, a model which is capable of analysing column separation in viscoelastic pipes is presented and used for solving the selected case studies. For the column-separation modelling the Discrete Vapour Cavity Model (DVCM) is utilised and the viscoelasticity property of the pipe wall is modelled by Kelvin-Voigt elements. The effects of viscoelasticity play an important role in the column separation phenomenon because it changes the water hammer fundamental frequency and so affects the time of opening or collapse of the cavities. Verification of the implemented computer code is performed for the effects of viscoelasticity and column separation - separately and simultaneously - using experimental results from the literature. In the provided examples the focus is placed on the simultaneous effect of viscoelasticity and column separation on the hydraulic transient response. The final conclusions drawn are that if rectangular grids are utilised the DVCM gives acceptable predictions of the phenomenon and that the pipe wall material's retarded behaviour strongly dampens the pressure spikes caused by column separation.

The analysis of thin walled composite laminated helicopter rotor with hierarchical warping functions and finite element method

Science.gov (United States)

Zhu, Dechao; Deng, Zhongmin; Wang, Xingwei

2001-08-01

In the present paper, a series of hierarchical warping functions is developed to analyze the static and dynamic problems of thin walled composite laminated helicopter rotors composed of several layers with single closed cell. This method is the development and extension of the traditional constrained warping theory of thin walled metallic beams, which had been proved very successful since 1940s. The warping distribution along the perimeter of each layer is expanded into a series of successively corrective warping functions with the traditional warping function caused by free torsion or free bending as the first term, and is assumed to be piecewise linear along the thickness direction of layers. The governing equations are derived based upon the variational principle of minimum potential energy for static analysis and Rayleigh Quotient for free vibration analysis. Then the hierarchical finite element method is introduced to form a numerical algorithm. Both static and natural vibration problems of sample box beams are analyzed with the present method to show the main mechanical behavior of the thin walled composite laminated helicopter rotor.

Characterization of non-calcareous 'thin' red clay from south-eastern Brazil: applicability in wall tile manufacture

Energy Technology Data Exchange (ETDEWEB)

Sousa, S.J.G.; Holanda, J.N.F., E-mail: sidnei_rjsousa@yahoo.com.br, E-mail: holanda@uenf.br [Grupo de Materiais Ceramicos - LAMAV-CCT, Universidade Estadual do Norte Fluminense Darcy Ribeiro, Campos dos Goytacazes, RJ (Brazil)

2012-04-15

In this work the use of 'thin' red clay from south-eastern Brazil (Campos dos Goytacazes, RJ) as raw material for the manufacture of wall tile was investigated. A wide range of characterization techniques was employed, including X-ray diffraction (XRD), X-ray fluorescence (XRF), scanning electron microscopy (SEM), grain-size analysis, and thermogravimetric analysis. The wall tile body was prepared by the dry process. The tile pieces were uniaxially pressed and fired between 1080 - 1180 deg C using a fast-firing cycle. The following technological properties were determined: linear shrinkage, water absorption, apparent density, and flexural strength. The development of the microstructure was followed by SEM and XRD analyses. It was found that the 'thin' red clay is kaolinitic type containing a substantial amount of quartz. The results also showed that the 'thin' red clay could be used in the manufacture of wall tiles, as they present properties compatible with those specified for class BIII of ISO 13006 standard. (author)

A three-dimensional thermal-fluid analysis of flat heat pipes

Energy Technology Data Exchange (ETDEWEB)

Xiao, Bin; Faghri, Amir [Department of Mechanical Engineering, University of Connecticut, 261 Glenbrook Road, Unit 2337, Storrs, CT 06269 (United States)

2008-06-15

A detailed, three-dimensional model has been developed to analyze the thermal hydrodynamic behaviors of flat heat pipes without empirical correlations. The model accounts for the heat conduction in the wall, fluid flow in the vapor chambers and porous wicks, and the coupled heat and mass transfer at the liquid/vapor interface. The flat pipes with and without vertical wick columns in the vapor channel are intensively investigated in the model. Parametric effects, including evaporative heat input and size on the thermal and hydrodynamic behavior in the heat pipes, are investigated. The results show that, the vertical wick columns in the vapor core can improve the thermal and hydrodynamic performance of the heat pipes, including thermal resistance, capillary limit, wall temperature, pressure drop, and fluid velocities due to the enhancement of the fluid/heat mechanism form the bottom condenser to the top evaporator. The results predict that higher evaporative heat input improves the thermal and hydrodynamic performance of the heat pipe, and shortening the size of heat pipe degrades the thermal performance of the heat pipe. (author)

Transient Simulation of Accumulating Particle Deposition in Pipe Flow

Science.gov (United States)

Hewett, James; Sellier, Mathieu

2015-11-01

Colloidal particles that deposit in pipe systems can lead to fouling which is an expensive problem in both the geothermal and oil & gas industries. We investigate the gradual accumulation of deposited colloids in pipe flow using numerical simulations. An Euler-Lagrangian approach is employed for modelling the fluid and particle phases. Particle transport to the pipe wall is modelled with Brownian motion and turbulent diffusion. A two-way coupling exists between the fouled material and the pipe flow; the local mass flux of depositing particles is affected by the surrounding fluid in the near-wall region. This coupling is modelled by changing the cells from fluid to solid as the deposited particles exceed each local cell volume. A similar method has been used to model fouling in engine exhaust systems (Paz et al., Heat Transfer Eng., 34(8-9):674-682, 2013). We compare our deposition velocities and deposition profiles with an experiment on silica scaling in turbulent pipe flow (Kokhanenko et al., 19th AFMC, 2014).

Nitrogen heat pipe for cryocooler thermal shunt

International Nuclear Information System (INIS)

Prenger F.C.; Hill, D.D.; Daney, D.E.

1996-01-01

A nitrogen heat pipe was designed, built and tested for the purpose of providing a thermal shunt between the two stages of a Gifford-McMahan (GM) cryocooler during cooldown. The nitrogen heat pipe has an operating temperature range between 63 and 123 K. While the heat pipe is in this temperature range during the system cooldown, it acts as a thermal shunt between the first and second stage of the cryocooler. The heat pipe increases the heat transfer to the first stage of the cryocooler, thereby reducing the cooldown time of the system. When the heat pipe temperature drops below the triple point, the nitrogen working fluid freezes, effectively stopping the heat pipe operation. A small heat leak between cryocooler stages remains because of axial conduction along the heat pipe wall. As long as the heat pipe remains below 63 K, the heat pipe remains inactive. Heat pipe performance limits were measured and the optimum fluid charge was determined

Acoustic emission monitoring during hydrotest of a thin wall pressure vessel

International Nuclear Information System (INIS)

Fontana, E.; Grugni, G.; Panzani, C.; Pirovano, B.; Possa, G.; Tonolini, F.

1976-01-01

Results are presented of the acoustic emission monitoring during hydrotests of a thin wall steel pressure vessel. Location of acoustic sources was based on longitudinal wave front detection. The careful calibration of the three sensors used for acoustic source location was found to be very useful, and allowed an accurate location error analysis. Acoustic emission in the hydrotests was found to be due mainly to stress release in weld seams

Experimental Investigation of Chatter Dynamics in Thin-walled Tubular Parts Turning

OpenAIRE

GERASIMENKO, Artem; GUSKOV, Mikhail; LORONG, Philippe; DUCHEMIN, Jérôme; GOUSKOV, Alexander

2016-01-01

Chatter prediction is nowadays frequently carried out for machining operations involving deformable parts or tools. These analyses are commonly based on the uncoupled elements of the system: frequency response of the deformable parts under non-rotating conditions and cutting law. The present investigation puts forward the dynamics of a thin-walled tubular part during straight axial turning undergoing chatter instability. Studied system’s peculiarities include quasi-static nominal cutting cond...

Experimental validation of error in temperature measurements in thin walled ductile iron castings

DEFF Research Database (Denmark)

Pedersen, Karl Martin; Tiedje, Niels Skat

2007-01-01

An experimental analysis has been performed to validate the measurement error of cooling curves measured in thin walled ductile cast iron. Specially designed thermocouples with Ø0.2 mm thermocouple wire in Ø1.6 mm ceramic tube was used for the experiments. Temperatures were measured in plates...

Unsteady hydraulic characteristics in pipe with elbow under high Reynolds condition

Energy Technology Data Exchange (ETDEWEB)

Ono, A.; Kimura, N.; Kamide, H.; Tobita, A. [Japan Atomic Energy Agency, O-arai, Ibaraki (Japan)

2011-07-01

In the design of Japan Sodium-cooled Fast Reactor (JSFR), coolant velocity is beyond 9 m/s in the primary hot leg pipe of 1.27 m diameter. The Reynolds number in the piping reaches 4.2x10{sup 7}. Moreover, a short-elbow (r/D=1.0, r: curvature radius, D: pipe diameter) is adopted in the hot leg pipe in order to achieve compact plant layout and reduce plant construction cost. Therefore, the flow-induced vibration (FIV) arising from the piping geometry may occur in the short-elbow pipe. The FIV is due to the excitation force which is caused by the pressure fluctuation on the wall. The pressure fluctuation on the pipe wall is closely related with the flow fluctuation. In this study, water experiments using two types of 1/8 scaled elbows with different curvature ratio, r/D=1.0 and 1.5 (short-elbow and long-elbow), were conducted in order to investigate the mechanism of velocity and pressure fluctuation in the elbow and its downstream. The experiments were carried out at Re=5.4x10{sup 5} conditions. Measurement of velocity fluctuation and pressure fluctuation in two types of elbows with different curvature revealed that behavior of separation region and the circumferential secondary flow affected the pressure fluctuation on the wall of the elbow greatly. (author)