Piping inspection round robin

International Nuclear Information System (INIS)

Heasler, P.G.; Doctor, S.R.

1996-04-01

The piping inspection round robin was conducted in 1981 at the Pacific Northwest National Laboratory (PNNL) to quantify the capability of ultrasonics for inservice inspection and to address some aspects of reliability for this type of nondestructive evaluation (NDE). The round robin measured the crack detection capabilities of seven field inspection teams who employed procedures that met or exceeded the 1977 edition through the 1978 addenda of the American Society of Mechanical Engineers (ASME) Section 11 Code requirements. Three different types of materials were employed in the study (cast stainless steel, clad ferritic, and wrought stainless steel), and two different types of flaws were implanted into the specimens (intergranular stress corrosion cracks (IGSCCs) and thermal fatigue cracks (TFCs)). When considering near-side inspection, far-side inspection, and false call rate, the overall performance was found to be best in clad ferritic, less effective in wrought stainless steel and the worst in cast stainless steel. Depth sizing performance showed little correlation with the true crack depths

Mechatronics Design of an Autonomous Pipe-Inspection Robot

Directory of Open Access Journals (Sweden)

Abdellatif Mohamed

2018-01-01

Full Text Available Pipelines require periodical inspection to detect corrosion, deformation and congestion with obstacles in the network. Autonomous mobile robots are good solutions for this task. Visual information from the pipe interior associated with a location stamp is needed for inspection. In this paper, the previous designs of autonomous robots are reviewed and a new robot is developed to ensure simple design and smooth motion. Images are processed online to detect irregularity in pipe and then start capturing high resolution pictures to conserve the limited memory size. The new robot moves in pipes and provides video stream of pipe interior with location stamp. The visual information can later be processed offline to extract more information of pipeline condition to make maintenance decisions.

Internal ultrasonic inspection of flexible pipe

Energy Technology Data Exchange (ETDEWEB)

Baltzersen, O. (IKU Petroleumsforskning A/S, Trondheim (Norway) Norwegian Inst. of Tech., Trondheim (Norway). Div. of Petroleum Engineering and Applied Geophysics); Waag, T.I. (IKU Petroleumsforskning A/S, Trondheim (Norway))

1993-10-01

Methods for internal ultrasonic inspection of flexible pipe have been investigated through experiments with a short sample of Coflexip pipe. Ultrasonic backscatter methods using normal and non-normal incidence have been used for qualitative high contrast ultrasonic imaging of the inner surface of the pipe. Analysis of the internal cross-section has been performed based on the use of a non-contact ultrasonic caliper, and processing procedures which enable calculation of, and compensation for, eccentricity of the tool in the pipe. The methods developed can be used to quantitatively estimate the thickness of the internal carcass, and perform high resolution topographic mapping of the inner surface. (Author)

Apparatus for inspecting a irradiated nuclear fuel rod

International Nuclear Information System (INIS)

Saura, Hideaki; Yonemura, Eizo.

1975-01-01

Object: To increase safety and inspection efficiency by operating irradiated fuel rods, which are accommodated in a water-filled pool after being taken out from the reactor. Structure: When making inspection of irradiated fuel rods, particularly the cladding tube thereof, a fuel box which stores irradiated fuel rods in a water pool is secured to a securement mechanism with slime removal apparatus and inspection apparatus on either side capable of being vertically moved, and it is then stopped at a water depth of about 2 meters. When the lid of the box is opened, irradiated fuel rods are taken out with gripping means and then secured together with the gripping means to an operation base provided on the outside of the pool. Thereafter, the box is lowered by operating pedals on the operation base to completely pull out the irradiated fuel rods from the box, and the irradiated fuel rods are then horizontally moved and then held in a suspended state. Next a slime removal apparatus in raised by operating pedals and an inspection element assembly are progressively raised for inspection of the state of the cladding tube of each fuel rod after removal of slime therefrom. (Nakamura, S.)

46 CFR 167.25-5 - Inspection of boilers, pressure vessels, piping and appurtenances.

Science.gov (United States)

2010-10-01

...) NAUTICAL SCHOOLS PUBLIC NAUTICAL SCHOOL SHIPS Marine Engineering § 167.25-5 Inspection of boilers, pressure vessels, piping and appurtenances. The inspection of boilers, pressure vessels, piping and appurtenances... 46 Shipping 7 2010-10-01 2010-10-01 false Inspection of boilers, pressure vessels, piping and...

Nuclear reactor vessel inspection apparatus

International Nuclear Information System (INIS)

Blackstone, E.G.; Lofy, R.A.; Williams, L.P.

1979-01-01

Apparatus for the in situ inspection of a nuclear reactor vessel to detect the location and character of flaws in the walls of the vessel, in the welds joining the various sections of the vessel, in the welds joining attachments such as nozzles, elbows and the like to the reactor vessel and in such attachments wherein an inspection head carrying one or more ultrasonic transducers follows predetermined paths in scanning the various reactor sections, welds and attachments

Periodic inspection for safety of CANDU heat transport piping systems

International Nuclear Information System (INIS)

Ellyin, F.

1979-10-01

Periodic inspection of heat transport and emergency core cooling piping systems is intended to maintain an adequate level of safety throughout the life of the plant, and to protect plant personnel and the public from the consequences of a failure and release of fission products. This report outlines a rational approach to the periodic inspection based on a fully probabilistic model. It demonstrates the methodology based on theoretical treatment and experimental data whereby the strength of a pressurized pipe or vessel containing a defect could be evaluated. It also shows how the extension of the defect at various lifetimes could be predicted. These relationships are prerequisite for the probabilistic formulation and analysis for the periodic inspection of piping systems

Positioning calibration apparatus for transducers employed in nuclear reactor vessel inspection apparatus

International Nuclear Information System (INIS)

Elsner, H.J.

1981-01-01

The invention provides a calibration apparatus suitable for verifying the position and orientation of transducers used in reactor vessel ultrasonic inspection. The apparatus includes moveable mounting means which secures a transducer within the tank in its normal inspection orientation. A drive is also provided for moving the transducer in the tank relative to a target. The target is slidably positioned in the tank at a distance from the transducer which is selected to avoid the distortion effects in the near field of the transducer. The drive mechanism may be provided with graduated indicia of travel, or a scale may be affixed to the side of the tank. (L.L.)

Development of pipe welding, cutting and inspection tools for the ITER blanket

International Nuclear Information System (INIS)

Oka, Kiyoshi; Ito, Akira; Taguchi, Kou; Takiguchi, Yuji; Takahashi, Hiroyuki; Tada, Eisuke

1999-07-01

In D-T burning reactors such as International Thermonuclear Experimental Reactor (ITER), an internal access welding/cutting of blanket cooling pipe with bend sections is inevitably required because of spatial constraint due to nuclear shield and available port opening space. For this purpose, internal access pipe welding/cutting/inspection tools for manifolds and branch pipes are being developed according to the agreement of the ITER R and D task (T329). A design concept of welding/cutting processing head with a flexible optical fiber has been developed and the basic feasibility studies on welding, cutting and rewelding are performed using stainless steel plate (SS316L). In the same way, a design concept of inspection head with a non-destructive inspection probe (including a leak-testing probe) has been developed and the basic characteristic tests are performed using welded stainless steel pipes. In this report, the details of welding/cutting/inspection heads for manifolds and branch pipes are described, together with the basic experiment results relating to the welding/cutting and inspection. In addition, details of a composite type optical fiber, which can transmit both the high-power YAG laser and visible rays, is described. (author)

A risk-informed approach to optimising in-service inspection of piping

International Nuclear Information System (INIS)

Billington, A.; Monette, P.

1999-01-01

Traditional criteria for the selection of in-service inspection locations in piping, have come to be regarded as being out-of-touch with current knowledge of piping failures and with current measures of safety importance. An alternative , risk-informed, method has been developed and successfully licensed, that systematically establishes an inspection plan addressing all safety-related piping systems, in a way that is optimized with respect to the safety gain achieved through in-service inspection. The principles of the method are discussed and the results of several applications are summarized, all of which demonstrate that the risk-informed program would lead to significant improvements in the overall level of plant safety, while at the same time re-distributing the inspections in such a way that reduces both plant costs and radiation exposure to personnel.(author)

Preliminary inspection of secondary cooling system piping for maintenance plan in JMTR

International Nuclear Information System (INIS)

Hanakawa, Hiroki; Hanawa, Yoshio; Izumo, Hironobu; Fukasaku, Akitomi; Nagao, Yoshiharu; Miyazawa, Masataka; Niimi, Motoji

2008-01-01

The JMTR is under the refurbishment and will start on FY 2011. The JMTR will operate for about 20 years from 2011. Before this JMTR operation, preliminary inspection of secondary cooling system piping was carried out in order to make a maintenance plan. As the results of this inspection, it was confirmed that the corrosion was reached by piping ingot, or decrease of piping thickness could hardly be observed. Therefore, it was confirmed that the strength or the functionality of the piping had been maintained by usual operation and maintenance. According to the results of this inspection, the basic date for maintenances are confirmed and it is clear to be able to make the maintenances plan in future. (author)

Internal testing of pipe systems with IRIS inspection system

International Nuclear Information System (INIS)

1986-01-01

The internal piping inspection system IRIS allows inside testing of pipes with an internal diameter of NW 70 as a minimum, and of any horizontal or vertical layout of the piping system. Visual testing is done by means of an integrated CCD video system with high resolution power. Technical data are given and examples of applications, in the German and English language. (DG) [de

Impact of inservice inspection on the reliability of nuclear piping

International Nuclear Information System (INIS)

Woo, H.H.

1983-12-01

The reliability of nuclear piping is a function of piping quality as fabricated, service loadings and environments, plus programs of continuing inspection during operation. This report presents the results of a study of the impact of inservice inspection (ISI) programs on the reliability of specific nuclear piping systems that have actually failed in service. Two major factors are considered in the ISI programs: one is the capability of detecting flaws; the other is the frequency of performing ISI. A probabilistic fracture mechanics model issued to estimate the reliability of two nuclear piping lines over the plant life as functions of the ISI programs. Examples chosen for the study are the PWR feedwater steam generator nozzle cracking incident and the BWR recirculation reactor vessel nozzle safe-end cracking incident

A study on ultrasonic inspection of long steel pipes using lamb waves

International Nuclear Information System (INIS)

Park, Moon Ho

1996-02-01

An ultrasonic inspection technique with use of Lamb waves was evaluated to detect and determine the exact location of flaws present in long steel pipes. Since multiple modes of Lamb waves are generated in the inspected pipes due to their dispersive characteristics, selection of a specific Lamb wave mode is very important for inspection of flaws. Experimental studies of flaw detectability with use of each Lamb wave mode, namely, A 0 , S 0 , A 1 , and S 1 mode and their ultrasonic attenuation characteristics were conducted. Experimental results showed that A 0 mode is the most effective for detection and exact determination of the location of flaws. A lucite wedge containing water column that generates the A 0 Lamb wave mode was developed and used in the present inspection study. It was found that the ultrasonic beam divergence after its wrapping around once the inspected pipe interferes with exact determination of the location of flaws and that maximum reflection signals are obtained when the transducer is located axially offset from the straight line with the position of the flaw. The present study showed feasibility of ultrasonic inspection with use of Lamb waves for detection of flaws in several meters long insulated or inaccessible steel pipes

46 CFR 176.402 - Initial inspection for certification.

Science.gov (United States)

2010-10-01

..., spars, rigging, sails, piping, main and auxiliary machinery, pressure vessels, steering apparatus... make the vessel available for all applicable inspections discussed in this paragraph, and in Subpart H...

Flexible mobile robot system for smart optical pipe inspection

Science.gov (United States)

Kampfer, Wolfram; Bartzke, Ralf; Ziehl, Wolfgang

1998-03-01

Damages of pipes can be inspected and graded by TV technology available on the market. Remotely controlled vehicles carry a TV-camera through pipes. Thus, depending on the experience and the capability of the operator, diagnosis failures can not be avoided. The classification of damages requires the knowledge of the exact geometrical dimensions of the damages such as width and depth of cracks, fractures and defect connections. Within the framework of a joint R&D project a sensor based pipe inspection system named RODIAS has been developed with two partners from industry and research institute. It consists of a remotely controlled mobile robot which carries intelligent sensors for on-line sewerage inspection purpose. The sensor is based on a 3D-optical sensor and a laser distance sensor. The laser distance sensor is integrated in the optical system of the camera and can measure the distance between camera and object. The angle of view can be determined from the position of the pan and tilt unit. With coordinate transformations it is possible to calculate the spatial coordinates for every point of the video image. So the geometry of an object can be described exactly. The company Optimess has developed TriScan32, a special software for pipe condition classification. The user can start complex measurements of profiles, pipe displacements or crack widths simply by pressing a push-button. The measuring results are stored together with other data like verbal damage descriptions and digitized images in a data base.

An inspection of pipe by snake robot

Directory of Open Access Journals (Sweden)

František Trebuňa

2016-10-01

Full Text Available The article deals with development and application of snake robot for inspection pipes. The first step involves the introduction of a design of mechanical and electrical parts of the snake robot. Next, the analysis of the robot locomotion is introduced. For the curved pipe, potential field method is used. By this method, the system is able to generate path for the head and rear robot, linking the environment with obstacles, which are represented by the walls of the pipe. Subsequently, the solution of potential field method is used in inverse kinematic model, which respects tasks as obstacle avoidance, joint limit avoidance, and singularity avoidance. Mentioned approach is then tested on snake robot in provisional pipe with rectangular cross section. For this research, software Matlab (2013b is used as the control system in cooperation with the control system of robot, which is based on microcontrollers. By experiments, it is shown that designed robot is able to pass through straight and also curved pipe.

Development of channel inspection and gauging apparatus for 235 MWe PHWRs

International Nuclear Information System (INIS)

Parulkar, S.K.; Taneja, R.; Taliyan, S.S.; Singh, Manjit; Govindarajan, G.

1992-01-01

Channel inspection and gauging apparatus is being developed to enable in-service channel inspection and gauging. Phase I apparatus to measure annular gap between pressure tube and calandria tube in a dry channel has been developed. The apparatus consists of a gauging head and a drive mechanism. The gauging head utilities an eddy current probe to measure the annular gap between pressure tube and calandria tube and an ultrasonic sensor to measure the wall thickness of the pressure tube. The output signal of the eddy current probe needs to be corrected for the effect of pressure tube wall thickness variation. This paper gives the details of the above apparatus. The results of calibration tests at mock-up station are presented. The paper outlines the program for the phase-wise development of Channel Inspection and Gauging Apparatus for use in heavy water filled channels without their isolation from PHT and draining. The final apparatus will have the facilities for ultrasonic flaw detection, ultrasonic gauging to measure pressure tube diameter and wall thickness, an inclinometer to measure slope and sag of pressure tube and eddy current probe for the measurement of annular gap between pressure tube and calandria tube. (author). 6 figs

Risk-based optimization of pipe inspections in large underground networks with imprecise information

International Nuclear Information System (INIS)

Mancuso, A.; Compare, M.; Salo, A.; Zio, E.; Laakso, T.

2016-01-01

In this paper, we present a novel risk-based methodology for optimizing the inspections of large underground infrastructure networks in the presence of incomplete information about the network features and parameters. The methodology employs Multi Attribute Value Theory to assess the risk of each pipe in the network, whereafter the optimal inspection campaign is built with Portfolio Decision Analysis (PDA). Specifically, Robust Portfolio Modeling (RPM) is employed to identify Pareto-optimal portfolios of pipe inspections. The proposed methodology is illustrated by reporting a real case study on the large-scale maintenance optimization of the sewerage network in Espoo, Finland. - Highlights: • Risk-based approach to optimize pipe inspections on large underground networks. • Reasonable computational effort to select efficient inspection portfolios. • Possibility to accommodate imprecise expert information. • Feasibility of the approach shown by Espoo water system case study.

Challenges associated with the current processes for ultrasonic inspection of CANDU reactor feeder piping

Energy Technology Data Exchange (ETDEWEB)

Machowski, C. [Babcock & Wilcox Canada Ltd., Cambridge, Ontario (Canada)

2012-07-01

CANDU® PHT Feeder Piping is generally constructed from SA106 Grade B carbon steel, which is known to be susceptible to flow accelerated corrosion when exposed to certain environmental conditions. The configuration of the CANDU reactor promotes thinning of the inside surface of the pipe walls, predominantly at the outlet feeders. Inspection of this piping is currently conducted using ultrasonic techniques and is governed by the requirements established by the CANDU Owners Group (COG). There are many challenges associated with these inspections as a result of the complexity of the reactor piping configuration. Geometrical anomalies on the surface of the pipe and non-circular geometries at the tight radius bends hinder the performance of conventional ultrasonic techniques. This can cause lost signals in areas of interest, which in turn often results in rework in order to satisfy the inspection requirements and justify fitness for service of these components. There are also many inspection sites which have limited access due to physical restrictions on the reactor face; therefore in order to maximize the performance of an inspection campaign, it is paramount that the inspection personnel and the inspection technology be well integrated through training simulations prior to execution. These inspection challenges increase the complexity of the analysis process as ultrasonic signals get distorted and lost as a result of non-circular pipe geometries. In order to ensure a high level of integrity in the analysis results, a conservative process is utilized in which two analysts independently examine the data, and a third analyst reviews their results and submits the final call. A Data Management Software application (DMS) is used to input and store the three analysis results. Another important function of the DMS is to provide a communication link between the different work-groups associated with the inspection activities. The focus of this presentation discusses: �

Apparatus and method for pulsed laser deposition of materials on wires and pipes

Science.gov (United States)

Fernandez, Felix E.

2003-01-01

Methods and apparatuses are disclosed which allow uniform coatings to be applied by pulsed laser deposition (PLD) on inner and outer surfaces of cylindrical objects, such as rods, pipes, tubes, and wires. The use of PLD makes this technique particularly suitable for complex multicomponent materials, such as superconducting ceramics. Rigid objects of any length, i.e., pipes up to a few meters, and with diameters from less than 1 centimeter to over 10 centimeters can be coated using this technique. Further, deposition is effected simultaneously onto an annular region of the pipe wall. This particular arrangement simplifies the apparatus, reduces film uniformity control difficulties, and can result in faster operation cycles. In addition, flexible wires of any length can be continuously coated using the disclosed invention.

Advances in technologies for feeder pipe inspections

Energy Technology Data Exchange (ETDEWEB)

Ten Grotenhuis, R.; Verma, Y.; Hitchcox, T.; Sakuta, A. [Ontario Power Generation, Inspection and Maintenance Div., Toronto, Ontario (Canada)

2014-07-15

The successful development of the Matrix Inspection Technique (MIT) for feeder weld area applications has been followed up with a project to leverage the technology to address other aspects of feeder inspection. The goal of the project is to adapt the technology to provide full circumferential inspection of feeder pipes for FAC thinning and, potentially, for axial cracking. The project necessitated evolving a new generation of high speed, high element count data acquisition instruments. It also required the development of custom inspection arrays, innovative approaches to sealing the water column, use of inertial motion sensors to synthesize encoder inputs, real-time visual feedback for the operator, and enhanced automated analysis software capable of plotting the inspected configuration in 3D. The individual components of the system are currently being integrated into a whole. The results obtained to date demonstrate the approach to be fundamentally sound. (author)

Remote controlled in-pipe manipulators for dye-penetrant inspection and grinding of weld roots inside of pipes

International Nuclear Information System (INIS)

Seeberger, E.K.

2000-01-01

Technical plants which have to satisfy stringent safety criteria must be continuously kept in line with the state of art. This applies in particular to nuclear power plants. The quality of piping in nuclear power plants has been improved quite considerably in recent years. By virtue of the very high quality requirements fulfilled in the manufacture of medium-carrying and pressure-retaining piping, one of the focal aspects of in-service inspections is the medium wetted inside of the piping. A remote controlled pipe crawler has been developed to allow to perform dye penetrant testing of weld roots inside piping (ID ≥ 150 mm). The light crawler has been designed such that it can be inserted into the piping via valves (gate valves, check valves,...) with their internals removed. Once in the piping, all crawler movements are remotely controlled (horizontal and vertical pipes incl. the elbows). If indications are found these discontinuities are ground according to a qualified procedure using a special grinding head attached to the crawler with complete extraction of all grinding residues. The in-pipe grinding is a special qualified three (3) step performance that ensures no residual tensile stress (less than 50 N/mm 2 ) in the finish machined austenitic material surface. The in-pipe inspection system, qualified according to both the specifications of the German Nuclear Safety Standards Commission (KTA) and the American Society of Mechanical Engineers (ASME), has already been used successfully in nuclear power plants on many occasions. (author)

Equipment for fully automatic radiographic pipe inspection

International Nuclear Information System (INIS)

Basler, G.; Sperl, H.; Weinschenk, K.

1977-01-01

The patent describes a device for fully automatic radiographic testing of large pipes with longitudinal welds. Furthermore the invention enables automatic marking of films in radiographic inspection with regard to a ticketing of the test piece and of that part of it where testing took place. (RW) [de

Inspection, maintenance, and repair of large pumps and piping systems using advanced robotic tools

International Nuclear Information System (INIS)

Lewis, R.K.; Radigan, T.M.

1998-01-01

Operating and maintaining large pumps and piping systems can be an expensive proposition. Proper inspections and monitoring can reduce costs. This was difficult in the past, since detailed pump inspections could only be performed by disassembly and many portions of piping systems are buried or covered with insulation. Once these components were disassembled, a majority of the cost was already incurred. At that point, expensive part replacement usually took place whether it was needed or not. With the completion of the Pipe Walkertrademark/LIP System and the planned development of the Submersible Walkertrademark, this situation is due to change. The specifications for these inspection and maintenance robots will ensure that. Their ability to traverse both horizontal and vertical, forward and backward, make them unique tools. They will open the door for some innovative approaches to inspection and maintenance of large pumps and piping systems

Technology of Inspection and Real-time Displacement Monitoring on Critical Pipe for Power Plant

Energy Technology Data Exchange (ETDEWEB)

Hyun, Jung Seob; Heo, Jae Sil [Korea Electric Power Research Institute, Daejeon (Korea, Republic of); Cho, Sun Young [KLES, Daejeon (Korea, Republic of); Heo, Jeong Yeol; Lee, Seong Kee [Korea South-East Power Co., Seoul (Korea, Republic of)

2009-10-15

High temperature steam pipes of thermal power plant are subject to a severe thermal range and usually operates well into the creep range. Cyclic operation of the plant subjects the piping system to mechanical and thermal fatigue damages. Also, poor or malfunctional supports can impose massive loads or stress onto the piping system. In order to prevent the serious damage and failure of the critical piping system, various inspection methods such as visual inspection, computational analysis and on-line piping displacement monitoring were developed. 3-dimensional piping displacement monitoring system was developed with using the aluminum alloy rod and rotary encoder sensors, this system was installed and operated on the high temperature steam piping of 'Y' thermal power plant successfully. It is expected that this study will contribute to the safety of piping system, which could minimize stress and extend the actual life of critical piping.

Robots in pipe and vessel inspection: past, present, and future

International Nuclear Information System (INIS)

Mueller, T.A.; Tyndall, J.F.

1984-01-01

Over the past several decades, remotely operated scanners have been employed to inspect piping and pressure vessels. These devices in their early forms were manually controlled manipulators functioning as mere extensions of the operator. With the addition of limit sensing, speed control, and positional feedback and display, the early manipulators became primitive robots. By adding computer controls with their degree of intelligence to the devices, they achieved the status of robots. Future applications of vision, adaptive control, proximity sensing, and pattern recognition will bring these devices to a level of intelligence that will make automated robotic inspection of pipes and pressure vessels a true reality

Method and apparatus for inspecting tires

International Nuclear Information System (INIS)

Fox, R.L.T.

1975-01-01

A method and apparatus for inspecting tires by the use of x-rays is disclosed in which a tire is advanced to an inspection station, engaged along opposite bead rims and inflated to axially spread the bead rims and side walls. An x-ray source is advanced axially into the tire and the tire is eccentrically rotated relative to the x-ray source to enable radial positioning of the source relative to the tire near the tire bead rim diameter without requiring radial movement of the x-ray source. The x-ray source produces an x-ray beam which sweeps about the interior of the expanded tire from bead rim to bead rim while the tire is rotated about its centerline. An x-ray detection system detects x-rays which have penetrated the wall and produces inspection information concerning the tire construction. (Patent Office Record)

Positioning means for circumferentially locating inspection apparatus in a nuclear reactor vessel

International Nuclear Information System (INIS)

Burns, D.C.

1979-01-01

Positioning means for locating inspection apparatus used to volumetrically examine a nuclear reactor vessel is disclosed. The positioning means is provided with a support ring having an annular key positioned longitudinally about its periphery. Three support legs are attached to the support ring by brackets adapted to fit the annular key. The support ring also carries three guide stud bushings which are movably mounted by clamps adapted to engage the support ring key. Prior to lowering the inspection apparatus into the vessel, the guide stud bushings are each moved to a point of alignment with one of three guide studs extending upwardly from the vessel. After alignment has been verified, the guide stud bushings are clamped in position. The inspection apparatus is lowered towards its fully seated position within the vessel and is coarsely circumferentially positioned with by the engagement of the guide studs within the guide stud bushings. A fine degree of circumferential positioning is achieved by providing a specially configured shoe for one of the support legs. With the core barrel internals in, the special shoe is adapted to key onto a core barrel pin the exact location of which is known. With the core barrel internals removed, the special shoe is adapted to place a locating key into a notch in a vessel flange, the location of which is known. As the inspection apparatus is lowered into its fully seated position, exact circumferential positioning with respect to the vessel is achieved. The other support legs rest on an inner circumferential flange so that no portion of the inspection apparatus touches or threatens the vessel's top flange. 19 claims

Mechanized ultrasonic inspection of austenitic pipe systems; Mechanisierte Ultraschallpruefung von austenitischen Rohrleitungen

Energy Technology Data Exchange (ETDEWEB)

Dressler, K.; Luecking, J.; Medenbach, S. [ABB ZAQ GmbH, Essen (Germany)

1999-08-01

The contribution explains the system of standard testing methods elaborated by ABB ZAQ GmbH for inspection of austenitic plant components. The inspection tasks explained in greater detail are basic materials testing (straight pipes, bends, and pipe specials), and inspection of welds and dissimilar welds. The techniques discussed in detail are those for detection and sizing of defects. (orig./CB) [Deutsch] Das Ziel dieses Beitrages ist die Vorstellung der von der ABB ZAQ GmbH eingesetzten Standardprueftechniken fuer die Pruefung austenitischer Anlagenkomponenten. Im einzelnen wird die Grundwerkstoffpruefung (Rohre, Boegen, Formstuecke), die Schweissnahtpruefung und die Mischnahtpruefung angesprochen. Es werden dabei die Techniken fuer `Detection` und `Sizing` differenziert betrachtet und erlaeutert. (orig.)

A study on in-pipe inspection mobile robots, 3

International Nuclear Information System (INIS)

Fukuda, Toshio; Hosokai, Hidemi; Uemura, Masahiro.

1990-01-01

This paper deals with inspection path planning for in-pipe inspection mobile robots which have the capability of moving through complicated pipeline networks. It is imperative that the robot systems have an inspection path planning system for such networks for their reasonable and rational operation, controlled by themselves or by the operators. The planning mainly requires two projects: the selection of the place to put the robot in or out, and the generation of the paths in the networks. This system provides the for complicated problems with plural inspection points using a basic strategy of systematically producing patterns and dividing partial problems of simple searches based on rules. (author)

Thermographic inspection of pipes, tanks, and containment liners

Energy Technology Data Exchange (ETDEWEB)

Renshaw, Jeremy B., E-mail: jrenshaw@epri.com; Muthu, Nathan [Electric Power Research Institute, 1300 West WT Harris Blvd., Charlotte, NC 28262 (United States); Lhota, James R.; Shepard, Steven M., E-mail: sshepard@thermalwave.com [Thermal Wave Imaging, 845 Livernois St., Ferndale, MI 48220 (United States)

2015-03-31

Nuclear power plants are required to operate at a high level of safety. Recent industry and license renewal commitments aim to further increase safety by requiring the inspection of components that have not traditionally undergone detailed inspected in the past, such as tanks and liners. NEI 09-14 requires the inspection of buried pipes and tanks while containment liner inspections are required as a part of license renewal commitments. Containment liner inspections must inspect the carbon steel liner for defects - such as corrosion - that could threaten the pressure boundary and ideally, should be able to inspect the surrounding concrete for foreign material that could be in contact with the steel liner and potentially initiate corrosion. Such an inspection requires a simultaneous evaluation of two materials with very different material properties. Rapid, yet detailed, inspection results are required due to the massive size of the tanks and containment liners to be inspected. For this reason, thermal NDE methods were evaluated to inspect tank and containment liner mockups with simulated defects. Thermographic Signal Reconstruction (TSR) was utilized to enhance the images and provide detailed information on the sizes and shapes of the observed defects. The results show that thermographic inspection is highly sensitive to the defects of interest and is capable of rapidly inspecting large areas.

Qualification of Manual Phased Array Ultrasonic Techniques for Pipe Weld Inspection in Nuclear Power Plants

Energy Technology Data Exchange (ETDEWEB)

Poirier, J.; Hayes, P.; Vicat, F. [GE Inspection Technologies (United States)

2011-07-01

Phasor XS can be used for piping weld inspection in any facilities that use EPRI procedures (example: nuclear power plant in Usa, Japan, ...). Whole pipe range is inspected with 5 probes and 6 wedges: 4 1-dimensional probe for sound wave scanning (different frequency, different apertures); 1 dual matrix probe for LW scanning; there are 3 types of wedges optimized for weld inspection. Weld is scanned in 'Raster Scan', maximum range from 35 up to 80 degrees. Probe selection is defined in the procedure according to pipe diameter, pipe thickness and type of access (single or dual side). We have to note that datasets for dual matrix probe are provided with the procedure because this kind of probe cannot be programmed inside Phasor XS

Development of Wall Thinning Distinction Method using the Multi-inspecting UT Data of Carbon Steel Piping

Energy Technology Data Exchange (ETDEWEB)

Hwang, Kyeong Mo; Yun, Hun; Lee, Chan Kyoo [KEPCO E and C, Yongin (Korea, Republic of)

2012-05-15

To manage the wall thinning of carbon steel piping in nuclear power plants, the utility of Korea has performed thickness inspection for some quantity of pipe components during refueling outages and determined whether repair or replacement after evaluating UT (Ultrasonic Test) data. When the existing UT data evaluation methods, such as Band, Blanket, PTP (Point to Point) Methods, are applied to a certain pipe component, unnecessary re-inspecting situations may be generated even though the component does not thinned. In those cases, economical loss caused by repeated inspection and problems of maintaining the pipe integrity followed by decreasing of newly inspected components may be generated. EPRI (Electric Power Research Institute) in USA has suggested several statistical methods, TPM (Total Point Method), LSS (Least Square Slope) Method, etc. to distinguish whether multiple inspecting components have thinned or not. This paper presents the analysis results for multiple inspecting components over three times based on both NAM (Near Area of Minimum) Method developed by KEPCO-E and C and the other methods suggested by EPRI.

Automatic welding machine for piping

International Nuclear Information System (INIS)

Yoshida, Kazuhiro; Koyama, Takaichi; Iizuka, Tomio; Ito, Yoshitoshi; Takami, Katsumi.

1978-01-01

A remotely controlled automatic special welding machine for piping was developed. This machine is utilized for long distance pipe lines, chemical plants, thermal power generating plants and nuclear power plants effectively from the viewpoint of good quality control, reduction of labor and good controllability. The function of this welding machine is to inspect the shape and dimensions of edge preparation before welding work by the sense of touch, to detect the temperature of melt pool, inspect the bead form by the sense of touch, and check the welding state by ITV during welding work, and to grind the bead surface and inspect the weld metal by ultrasonic test automatically after welding work. The construction of this welding system, the main specification of the apparatus, the welding procedure in detail, the electrical source of this welding machine, the cooling system, the structure and handling of guide ring, the central control system and the operating characteristics are explained. The working procedure and the effect by using this welding machine, and the application to nuclear power plants and the other industrial field are outlined. The HIDIC 08 is used as the controlling computer. This welding machine is useful for welding SUS piping as well as carbon steel piping. (Nakai, Y.)

Reactor process water (PW) piping inspections, 1984--1990

International Nuclear Information System (INIS)

Ehrhart, W.S.; Elder, J.B.; Sprayberry, R.E.; Vande Kamp, R.W.

1990-01-01

In July 1983, the NRC ordered the shutdown of five boiling water reactors (BWR's) because of concerns about reliability of ultrasonic examination for detecting intergranular stress corrosion cracking (IGSCC). These concerns arose because of leaking piping at Niagara Mohawk's Nine Mile Point which was attributed to IGSCC. The leaks were detected shortly after completion of ultrasonic examinations of the piping. At that time, the Dupont plant manager at Savannah River (SR) directed that investigations be performed to determine if similar problems could exist in SR reactors. Investigation determined that all conditions believed necessary for the initiation and propagation of IGSCC in austenitic stainless steel exist in SR reactor process water (PW) systems. Sensitized, high carbon, austenitic stainless steel, a high purity water system with high levels of dissolved oxygen, and the residual stresses associated with welding during construction combine to provide the necessary conditions. A periodic UT inspection program is now in place to monitor the condition of the reactor PW piping systems. The program is patterned after NRC NUREG 0313, i.e., welds are placed in categories based on their history. Welds in upgraded or replacement piping are examined on a standard schedule (at least every five years) while welds with evidence of IGSCC, evaluated as acceptable for service, are inspected at every extended outage (15 to 18 months). This includes all welds in PW systems three inches in diameter and above. Welds are replaced when MSCC exceeds the replacement criteria of more than twenty percent of pipe circumference of fifty percent of through-wall depth. In the future, we intend to perform flow sizing with automated UT techniques in addition to manual sizing to provide more information for comparison with future examinations

Drill pipe bridge plug

International Nuclear Information System (INIS)

Winslow, D.W.; Brisco, D.P.

1991-01-01

This patent describes a method of stopping flow of fluid up through a pipe bore of a pipe string in a well. It comprises: lowering a bridge plug apparatus on a work string into the pipe string to a position where the pipe bore is to be closed; communicating the pipe bore below a packer of the bridge plug apparatus through the bridge plug apparatus with a low pressure zone above the packer to permit the fluid to flow up through the bridge plug apparatus; engaging the bridge plug apparatus with an internal upset of the pipe string; while the fluid is flowing up through the bridge plug apparatus, pulling upward on the work string and the bridge plug apparatus and thereby sealing the packer against the pipe bore; isolating the pipe bore below the packer from the low pressure zone above the packer and thereby stopping flow of the fluid up through the pipe bore; disconnecting the work string from the bridge plug apparatus; and maintaining the bridge plug apparatus in engagement with the internal upset and sealed against the pipe bore due to an upward pressure differential applied to the bridge plug apparatus by the fluid contained therebelow

APPARATUS FOR NON-DESTRUCTIVE INSPECTION OF CANTILEVERED MEMBERS

Science.gov (United States)

Taylor, E.R.; Mahoney, C.H.; Lay, C.R.

1961-10-24

An apparatus for non-destructive inspection of cantilevered members, such as compressor blades, is described. The member under inspection is vibrated with a regulated source of air under pressure. The amplitude of vibration of the member is maintained at its natural frequency. The frequency of vibration of the member is measured. An indication of an excessive decay or erratic shifting in the measured frequency above an allowable hysteretic decay is provided as an indication of a fault in the member. The member is vibrated for a selected test period. (AEC)

Inspection and repair apparatus for a nuclear reactor fuel assembly

International Nuclear Information System (INIS)

Shallenberger, J.M.; Hornak, L.P.; Desmarchais, W.E.

1975-01-01

An apparatus is disclosed for inspecting and repairing a radioactive fuel assembly. The radioactive fuel assembly is positioned within a shielding sleeve which substantially reduces the level of radioactivity immediately surrounding the sleeve thereby permitting direct access by operating personnel. In one embodiment, a rotatable collar is mounted to the sleeve at a midlength location. An access port, an inspection port and an instrument port are included with the collar so that operating personnel may directly inspect the fuel assembly and effectuate any necessary repairs

The application of low frequency longitudinal guided wave mode for the inspection of multi-hole steel floral pipes

International Nuclear Information System (INIS)

Liu, Z H; Xie, X D; Wu, B; Li, Y H; He, C F

2012-01-01

Shed-pipe grouting technology, an effective advanced supporting method, is often used in the excavation of soft strata. Steel floral pipes are one of the key load-carrying components of shed-pipe grouting supporting structures. Guided waves are a very attractive methodology to inspect multi-hole steel floral pipes as they offer long range inspection capability, mode and frequency tuning, and cost effectiveness. In this contribution, preliminary experiments are described for the inspection of steel floral pipes using a low frequency longitudinal guided wave mode, L(0,2). The relation between the number of grouting holes and the peak-to-peak amplitude of the first end-reflected signal was obtained. The effect of the grouting holes in steel floral pipes on the propagation velocity of the L(0,2) mode at 30 kHz was analyzed. Experimental results indicate that the typical grouting holes in steel floral pipe have no significant effect on the propagation of this mode. As a result, low frequency longitudinal guided wave modes have potential for the non-destructive long range inspection of multi-hole steel floral pipes. Furthermore, the propagation velocity of the investigated L(0,2) mode at 30 kHz decreases linearly with the increase of the number of grouting holes in a steel floral pipe. It is also noticeable that the effect of the grouting holes cumulates along with the increase in the number of grouting holes and subsequent increase in reflection times of longitudinal guided waves in the steel floral pipe. The application potential of the low frequency longitudinal guided wave technique for the inspection of embedded steel floral pipes is discussed.

Equipment for inspection of austenitic stainless steel pipe welds

International Nuclear Information System (INIS)

Boehmer, W.D.; Horn, J.E.

1979-01-01

A computer controlled ultrasonic scanning system and a data acquisition and analysis system have been developed to perform the inservice inspection of welds in stainless steel sodium piping in the Fast Flux Test Facility. The scanning equipment consists of a six axis motion mechanism and control system which allows full articulation of an ultrasonic transducer as it follows the circumferential pipe welds. The data acquisition and analysis system consists of high speed ultrasonic waveform digitizing equipment, dedicated processors to perform on-line analysis, and data storage and display equipment

Mechanism for in-pipe inspection; Dispositivo para inspecao de dutos

Energy Technology Data Exchange (ETDEWEB)

Freitas, Gustavo Medeiros; Dutra, Max Suell [Universidade Federal do Rio de Janeiro (UFRJ), RJ (Brazil)

2008-07-01

The internal inspection of pipes is becoming a routine activity thanks to their importance on transportation of substances such as oil and natural gas. This paper addresses a mechanism capable of working inside pipes of different diameters that may present extreme curves and inclinations. The mechanism is composed of modules with devices that provide adjustable contact with the duct, using wheels on the contact points. The robot moves inside the pipe creating a virtual spindle. For that, two parts are used: the first one, guided along the pipe by a set of wheels, moves parallel to the axis of the pipe; the second part is attached to a motor. The motor rotation forces the mechanism to follow a helical motion, with tilted wheels rotating about the axis of the pipe. Each adjustable contact device works like a lever, pressing the wheel against the pipe. The base of the device can be actively rotated, modifying the angle of the wheel in relation to the pipe (equivalent to the step of the spindle), permitting the motion of the system in both directions, with specific velocity. According to the applied angle, the robot changes the relation between torque and displacement velocity. (author)

A flexible film type EMAT for inspection of small diameter pipe

Energy Technology Data Exchange (ETDEWEB)

Pei, Cuixiang; Xiao, Pan; Zhao, Siqi; Chen, Zhenmao [Xi' an Jiaotong University, Xi' an (China); Takagi, Toshiyuki [Institute of Fluid Science, Tohoku University, Sendai (Japan)

2017-08-15

Pipe structures are widely applied in industries, and different kinds of defects may occur in the structures during their long-time service. For non-destructive testing of defects in pipes of small diameter, it has to be conducted from the inner side of the pipe when there is no space for detection from the outside or the geometry of the outside tube surface is too complicated. In this work, a flexible film type Electromagnetic acoustic transducer (EMAT) probe with a dual coil configuration is developed. The new probe is flexible and can be inserted into the pipe for inspection. First, the feasibility of the new probe was studied through numerical simulation. Then the feasibility of the proposed flexible EMAT for detection of wall thinning in small diameter pipe was verified experimentally. It was found that the new EMAT method is suitable for the detection of wall thinning defects for small pipes.

Calibration assembly for nuclear reactor vessel inspection apparatus

International Nuclear Information System (INIS)

Elsner, H.J.

1981-01-01

A removable calibration assembly can be utilized to verify the angular mounting of transducers in an array employed in an ultrasonic inpsection apparatus, to calibrate one axis of movement of the array with reference to a starting point, or to measure and calibrate the speed per unit of distance of the transducer's ultrasonic beam in the operating medium. The calibration assembly includes both a large and small reflecting surface separated by known distances, and several large cones, the tips of which are machined or adjusted to angles at which certain of the transducers are to be mounted. Clamping means for securing the calibration assembly to the inspection apparatus at a predetermined orientation is provided

Pipe inspection by intelligent pigs. What is possible today? What will the future be like?

International Nuclear Information System (INIS)

Schneider, Ulrich; Barbian, Alfred; Beller, Michael

2010-01-01

Pipeline operators seek to enhance the safety and availability of their pipe networks and reduce costs at the same time. Savings potentials must be found which do not detract from the safety of these systems. Even optimally planned, built and maintained pipes develop weak spots in their lifetime which affect their integrity and safety. Pipes near the end of their planned service life or damaged by external impacts constitute a risk. Operators formerly used to have mainly 2 options: - Wait for the damage to occur and then make targeted repairs at the risk of jeopardizing persons and the environment and of incalculable failures. - Conduct a costly total or partial refurbishment in time of a pipe as a safe alternative, which may reveal the pipe to be in almost pristine condition and the replacement to have been unnecessary. An ideal solution is a system allowing pipe condition to be examined fully and precisely in such a way that targeted maintenance, repair, and refurbishment minimizes costs without entailing a safety risk. Non-destructive inspection systems have been developed since 1965 mainly for inspections of oil and gas pipes; these inspections are carried out inside pipes. They have been further optimized continuously to this day and are used as standard procedures in many countries. The so-called 'intelligent pigs' are pumped through the pipes together with the fluid and use various techniques to measure, for instance, corrosion, cracks, and bulges, and store the data for the duration of the run. Subsequently, the data are evaluated by automatic programs and assessed further by experts in non-destructive testing (NDT). (orig.)

Development of Inspection Technique for Socket Weld of Small Bore Piping in Nuclear Power Plant

International Nuclear Information System (INIS)

Yoon, Byungsik; Kim, Yongsik; Lee, Jeongseok

2013-01-01

The losses incurred by unplanned shutdowns are significant; consequently, early crack initiation and crack detection, including the detection of fillet weld manufacturing defects, is of the utmost importance. Current inspection techniques are not capable of reliably inspecting socket welds; therefore, new approaches are needed. The new technique must be sensitive to socket weld cracking, which usually initiates from the root, in order to detect the cracking during the early failure phase. In 2008, Kori unit 3 experienced leakage from the drain line socket weld of a steam generator. From this experience, KHNP enforced a management program to focus on enhancing the reliability of small bore socket weld piping inspections. Currently, conventional manual ultrasonic inspection techniques are used to detect service induced fatigue cracks. But there was uncertainty on manual ultrasonic inspection because of limited access to the welds and difficulties with contact between the ultrasonic probe and the OD surface of small bore piping. In this study, phased array ultrasonic inspection techniques are applied to increase inspection speed and reliability. Additionally a manually encoded scanner has been developed to enhance contact conditions and maintain constant signal quality. A phased array UT technique and system was developed to inspect small bore socket welds. The experimental results show all artificial flaws in the specimen were detected and measured. These experimental results show, that the newly developed inspection system, has improved the reliability and speed of small bore socket weld inspection. Based on these results, future works shall focus on additional experiments, with more realistic flaw responses. By applying this technique to the field, we expect that it can improve the integrity of small bore piping in nuclear power plants

Nuclear fuel rod helium leak inspection apparatus and method

International Nuclear Information System (INIS)

Ahmed, H.J.

1991-01-01

This patent describes an inspection apparatus for testing nuclear fuel rods for helium leaks. It comprises a test chamber being openable and closable for receiving at least one nuclear fuel rod; means separate from the fuel rod for supplying helium and constantly leaking helium at a predetermined known positive value into the test chamber to constantly provide an atmosphere of helium at the predetermined known positive value in the test chamber; and means for sampling the atmosphere within the chamber and measuring the helium in the atmosphere such that a measured helium value below a preset minimum helium value substantially equal to the predetermined known positive value of the atmosphere of helium being constantly provided in the test chamber indicates a malfunction in the inspection apparatus, above a preset maximum helium value greater than the predetermined known positive in the test chamber indicates the existence of a helium leak from the fuel rod, or between the preset minimum and maximum helium values indicates the absence of a helium leak from the fuel rod

Design and application of radiation apparatus for sup 6 sup 0 Co cargo train on-line inspection system

CERN Document Server

Wu Zhi Fang; Zhang Yuai

2002-01-01

Based on the special requirement for radiation apparatus of sup 6 sup 0 Co cargo train on-line inspection system, a radiation apparatus including two-level shutter, working container, storing container and electromagnetism are designed. The makeup, working mode and functional realization of the radiation apparatus are introduced. The system is used in Manzhouli customs cargo train on-line inspection system. The practice shows that the radiation apparatus is reliable to work steadily and the operating speed of the main shutter can reach 0.1 s open and 0.15 s close

Inspection of Pipe Inner Surface using Advanced Pipe Crawler Robot with PVDF Sensor based Rotating Probe

Directory of Open Access Journals (Sweden)

Vimal AGARWAL

2011-04-01

Full Text Available Due to corrosive environment, pipes used for transportation of water and gas at the plants often get damaged. Defects caused by corrosion and cracking may cause serious accidents like leakage, fire and blasts. It also reduces the life of the transportation system substantially. In order to inspect such defects, a Polyvinyledene Fluoride (PVDF based cantilever smart probe is developed to scan the surface quality of the pipes. The smart probe, during rotation, touches the inner surface of the pipe and experience a broad-band excitation in the absence of surface features. On the other hand, whenever the probe comes across any surface projection, there is a change in vibration pattern of the probe, which causes a high voltage peak/pulse. Such peaks/pulses could give useful information about the location and nature of a defect. Experiments are carried out on different patterns, sizes and shapes of surface projections artificially constructed inside the pipe. The sensor system has reliably predicted the presence and distribution of projections in every case. It is envisaged that the new sensing system could be used effectively for pipe health monitoring.

State-of-practice review of ultrasonic in-service inspection of Class I system piping in commercial nuclear power plants

International Nuclear Information System (INIS)

Morris, C.J.; Becker, F.L.

1982-08-01

The Pacific Northwest Laboratory conducted a survey to determine the state of practice of ultrasonic in-service inspection of primary system piping in light water reactors. Personnel at four utilities, five inspection organizations, and three domestic reactor manufacturers were interviewed. The intention of the study was to provide a better understanding of the actual practices employed in in-service inspection of primary system piping and of the difficulties encountered

Inspection indications, stress corrosion cracks and repair of process piping in nuclear materials production reactors

International Nuclear Information System (INIS)

Louthan, M.R. Jr.; West, S.L.; Nelson, D.Z.

1991-01-01

Ultrasonic inspection of Schedule 40 Type 304 stainless steel piping in the process water system of the Savannah River Site reactors has provided indications of discontinuities in less than 10% of the weld heat affected zones. Pipe sections containing significant indications are replaced with Type 304L components. Post removal metallurgical evaluation showed that the indications resulted from stress corrosion cracking in weld heat-affected zones and that the overall weld quality was excellent. The evaluation also revealed weld fusion zone discontinuities such as incomplete penetration, incomplete fusion, inclusions, underfill at weld roots and hot cracks. Service induced extension of these discontinuities was generally not significant although stress corrosion cracking in one weld fusion zone was noted. One set of UT indications was caused by metallurgical discontinuities at the fusion boundary of an extra weld. This extra weld, not apparent on the outer pipe surface, was slightly overlapping and approximately parallel to the weld being inspected. This extra weld was made during a pipe repair, probably associated with initial construction processes. The two nearly parallel welds made accurate assessment of the UT signal difficult. The implications of these observations to the inspection and repair of process water systems of nuclear reactors is discussed

Pipe robots for internal inspection, non-destructive testing and machining of pipelines

International Nuclear Information System (INIS)

Reiss, Alexander

2016-01-01

Inspector Systems is a specialist in manufacturing of tethered self-propelled pipe robots for internal inspection, non-destructive testing and machining of pipeline systems. Our industrial sectors, which originates from 30 year experience in the nuclear industry, are Gas and Oil (On-/Offshore, Refineries), Chemical, Petrochemical, Water etc. The pipe robots are able to get inserted through poor access points (e.g. valves) and to pass in bi-directional travelling vertical sections and numerous bends with small arc radius. The paper describes the system concept and performance of the pipe robot technology. A modular construction allows to equip the robots with different operational elements for the respective application.

Impact of inservice inspection on the reliability of pressure vessels and piping

International Nuclear Information System (INIS)

Bush, S.H.

1975-01-01

The reliability of pressure components of a nuclear reactor is a function of the as-fabricated quality plus a program of continuing inspection during operation. Since insufficient data exist to quantitatively determine failure probabilities of nuclear pressure vessels and piping, it is necessary to utilize information from comparable non-nuclear systems such as power boilers. Based on probabilistic studies it is inferred that in-service inspection improves component reliability one-to-two orders of magnitude depending on the type and completeness of the inspections. An attempt is made to assess the significance of the ASME Section XI Code as to relative completeness of inspection and the probable improvement in reliability. (U.S.)

Impact of inservice inspection on the reliability of pressure vessels and piping

International Nuclear Information System (INIS)

Bush, S.H.

1974-01-01

The reliability of pressure components of a nuclear reactor is a function of the quality as-fabricated plus a program of continuing inspection during operation. Since insufficient data exist to quantitatively determine failure probabilities of nuclear pressure vessels and piping, it is necessary to utilize information from comparable non-nuclear systems such as power boilers. Based on probabilistic studies it is inferred that in-service inspection improves component reliability one-to-two orders of magnitude depending on the type and completeness of the inspections. An attempt is made to assess the significance of the ASME Section XI Code as to relative completeness of inspection and the probable improvement in reliability. (U.S.)

Key quality aspects for a new metallic composite pipe: corrosion testing, welding, weld inspection and manufacturing

Energy Technology Data Exchange (ETDEWEB)

Conder, Robert J.; Felton, Peter [Xodus Group Ltd., Aberdeen (United Kingdom); Smith, Richard [Shell Global Solutions Inc., Houston, TX (United States); Burke, Raymond [Pipestream Inc., Houston, TX (United States); Dikstra, Frits; Deleye, Xavier [Applus RTD Ltd., Rotterdam (Netherlands)

2010-07-01

XPipeTM is a new metallic composite pipe. This paper discusses three aspects of this new technology. The first subject is determination of the probability of hydrogen embrittlement by the XPipeTM manufacturing method. Two materials were analyzed in three tests: slow strain rate test, constant load test and notched tensile test. The results showed that the high strength steels used do not appear to be susceptible to hydrogen embrittlement. The second subject of this article is weld inspection. A non-destructive testing method of girth welds is developed to allow inspection of the thin-walled austenitic liner pipe. The results demonstrated that the welds can be inspected using the creeping wave technique. The third subject is quality control systems using the SCADA system, which maintains traceability of the materials and monitors and records all parameters during the production process. This system appears to be efficient in ensuring that the product pipe meets recognized quality standards.

Automated ultrasonic inspection of IGSCC in DOE production reactor process water piping

International Nuclear Information System (INIS)

Harrison, J.M.; Sprayberry, R.; Ehrhart, W.

1987-01-01

Inspection of nuclear power components has always presented difficulties to the nondestructive testing (NDT) industry from a time consumption and radiation exposure standpoint. Recent advances in computerized NDT equipment have improved the situation to some extent; however, the need for high reliability, precision, reproducibility, and clear permanent documentation are indispensable requirements that can only be met by automatic inspection and recording systems. The Savannah River Plant's inspection program of over 1000 IGSCC-susceptible welds is one of the most complete in the country and offers educational insight into ultrasonic examination technology of thin-wall stainless steel pipe welds

A Study on Techniques for Focusing Circumferential Array Guided Waves for Long Range Inspection of Pipes

International Nuclear Information System (INIS)

Kang, To; Kim, Hak Joon; Song, Sung Jin; Cho, Young Do; Lee, Dong Hoon; Cho, Hyun Joon

2009-01-01

Ultrasonic guided waves have been widely utilized for long range inspection of structures. Especially, development of array guided waves techniques and its application for long range gas pipe lines(length of from hundreds meters to few km) were getting increased. In this study, focusing algorithm for array guided waves was developed in order to improve long range inspectability and accuracy of the array guided waves techniques for long range inspection of gas pipes, and performance of the developed techniques was verified by experiments using the developed array guided wave system. As a result, S/N ratio of array guided wave signals obtained with the focusing algorithm was increased higher than that of signals without focusing algorithm

Application of risk-informed methods to in-service piping inspection in Framatome type nuclear power plants

International Nuclear Information System (INIS)

Kim, Jin Hoi; Lee, Jeong Seok; Yun, Eun Sub

2014-01-01

The Pressurized water reactor owners group (PWROG) developed and applied a risk-informed in-service inspection (RI-ISI) program, as an alternative to the existing ASME Section XI sampling inspection method. The RI-ISI programs enhance overall safety by focusing inspections of piping at high safety significance (HSS) locations where failure mechanisms are likely to be present. Additionally, the RI-ISI program can reduce nondestructive evaluation (NDE) exams, man-rem exposure for inspectors, and inspection time, among other benefits. The RI-ISI method of in-service piping inspection was applied to 3 units (KSNPs: Korea standard nuclear power plants) and is being deployed to the other units. In this paper, the results of RI-ISI for a Framatome type (France CPI) nuclear power plant are presented. It was concluded that application of RI-ISI to the plant could enhance and maintain plant safety, as well as provide the benefits of greater reliability.

Apparatus for inspecting a group of containers and method of using same

Science.gov (United States)

Lee, Jr., James H.; Salton, Jonathan R [Albuquerque, NM; Spletzer, Barry L [Albuquerque, NM

2012-02-28

An apparatus and method for inspecting a plurality of containers are provided. Each container has an outer surface for housing at least one material therein. The techniques provided involve at least one inspection vehicle and at least one detector. Each inspection vehicle has a plurality of wheels for movably positioning about the plurality of containers. The wheels may have at least one magnet for selectively adhering to the outer surface of at least one of the containers whereby the inspection vehicle traverses the container(s). The detector is positionable proximate at least one of the containers. The detector may be deployable from the inspection vehicle to a position adjacent the container(s). The detector has at least one sensor for measuring at least one characteristic of the plurality of containers. At least one base station may be provided for communicating with the inspection vehicle(s) and/or detector(s).

Genetic Optimization and Simulation of a Piezoelectric Pipe-Crawling Inspection Robot

Science.gov (United States)

Hollinger, Geoffrey A.; Briscoe, Jeri M.

2004-01-01

Using the DarwinZk development software, a genetic algorithm (GA) was used to design and optimize a pipe-crawling robot for parameters such as mass, power consumption, and joint extension to further the research of the Miniature Inspection Systems Technology (MIST) team. In an attempt to improve on existing designs, a new robot was developed, the piezo robot. The final proposed design uses piezoelectric expansion actuators to move the robot with a 'chimneying' method employed by mountain climbers and greatly improves on previous designs in load bearing ability, pipe traversing specifications, and field usability. This research shows the advantages of GA assisted design in the field of robotics.

Predictive maintenance and inspection through airborne ultrasound technology

Energy Technology Data Exchange (ETDEWEB)

Bandes, A [UE Systems, Inc., Elmsford, NY (United States)

1998-12-31

Airborne ultrasound can be considered an ideal integrating technology in that these instruments can stand alone to detect a variety of potential problems or they can be used to support vibration and infrared inspection programs. Usually portable, these instruments detect leaks in both pressurized gas systems or vacuum systems and related equipment such as tanks, pipes, heat exchangers, valves and steam traps. Additional applications include inspection of high voltage apparatus for corona, arcing and tracking. They are used to trend bearing failure as well as to detect conditions such as lack of lubrication and rubbing. A brief overview of the technology, its applications and suggested inspection techniques are explained. (orig.) 2 refs.

Predictive maintenance and inspection through airborne ultrasound technology

Energy Technology Data Exchange (ETDEWEB)

Bandes, A. [UE Systems, Inc., Elmsford, NY (United States)

1997-12-31

Airborne ultrasound can be considered an ideal integrating technology in that these instruments can stand alone to detect a variety of potential problems or they can be used to support vibration and infrared inspection programs. Usually portable, these instruments detect leaks in both pressurized gas systems or vacuum systems and related equipment such as tanks, pipes, heat exchangers, valves and steam traps. Additional applications include inspection of high voltage apparatus for corona, arcing and tracking. They are used to trend bearing failure as well as to detect conditions such as lack of lubrication and rubbing. A brief overview of the technology, its applications and suggested inspection techniques are explained. (orig.) 2 refs.

Comparison of secondary system piping Cr content with inspection data

International Nuclear Information System (INIS)

Tapping, R.L.; Mitchell, A.M.

1997-06-01

For several years a number of Ontario Hydro and CANDU-6 stations have been sampling sections of secondary-side piping for chromium content. Several hundred of these measurements have been made, and comparisons with inspection data drawn. There is special interest in chromium concentrations in the range 0.01< Cr<0.1 wt.%, in order to better define the effect of trace chromium content on susceptibility to flow-assisted corrosion. (author)

Apparatus for the in-situ inspection of tubes while submerged in a liquid

International Nuclear Information System (INIS)

Abell, G.E.; Plavsity, L.; Sattler, F.J.

1981-01-01

Before inspecting the tubes in a nuclear steam generator it has previously been necessary to drain the tubes of primary coolant. This invention provides an apparatus which makes it possible to inspect steam generator tubes which are partially filled with primary coolant. An eddy current sensor and its cable pass through a conduit into which a drying medium such as compressed air is introduced, removing coolant adhering to the surface of the cable. (LL)

Inspection of piping wall loss with flow accelerated corrosion accelerated simulation test

International Nuclear Information System (INIS)

Ryu, Kyung Ha; Kim, Ji Hak; Hwang, Il Soon; Lee, Na Young; Kim, Ji Hyun

2009-01-01

Flow Accelerated Corrosion (FAC) has become a hot issue for aging of passive components. Ultrasonic Technique (UT) has been adopted to inspect the secondary piping of Nuclear Power Plants (NPPs). UT, however, uses point detection method, which results in numerous detecting points and thus takes time. We developed an Equipotential Switching Direct Current Potential Drop (ES-DCPD) method to monitor the thickness of piping that covers wide range of piping at once time. Since the ES-DCPD method covers area, not a point, it needs less monitoring time. This can be a good approach to broad carbon steel piping system such as secondary piping of NPPs. In this paper, FAC accelerated simulation test results is described. We realized accelerated FAC phenomenon by 2 times test: 23.7% thinning in 216.7 hours and 51% thinning in 795 hours. These were monitored by ES-DCPD and traditional UT. Some parameters of water chemistry are monitored and controlled to accelerate FAC process. As sensitive factors on FAC, temperature and pH was changed during the test. The wall loss monitored results reflected these changes of water chemistry successfully. Developed electrodes are also applied to simulation loop to monitor water chemistry. (author)

Inspection Method for Contact Condition of Soil on the Surface of Underground Pipe Utilizing Resonance of Transverse Lamb Wave

Science.gov (United States)

Tanigawa, Hiroshi; Seno, Hiroaki; Watanabe, Yoshiaki; Nakajima, Koshiro

1998-05-01

A nondestructive inspection method to estimate the contact condition of soil on the surface of an underground pipe, utilizing the resonance of a transverse Lamb wave circulating along the pipe wall is proposed.The Q factor of the resonance is considered and measured under some contact conditions by sweeping the vibrating frequency in a 150-mm-inner diameter Fiberglass Reinforced Plastic Mortar (FRPM) pipe. It is confirmed that the Q factor shows a clear response to the change in the contact conditions. For example, the Q factor is 8.4 when the pipe is in ideal contact with the soil plane and goes up to 19.2 when a 100-mm-diameter void is located at the contact surface of the soil.The spatial resolution of the proposed inspection method is also measured by moving the sensing point along the direction of laying the length of the pipe into a 85-mm-diameter void. The resolution of the proposed method is estimated at about 50 mm.

Nuclear magnetic resonance apparatus

International Nuclear Information System (INIS)

Lambert, R.

1991-01-01

In order to include the effect of a magnetic object in a subject under investigation, Nuclear Magnetic Resonance (NMR) apparatus is operable at more than one radio frequency (RF) frequency. The apparatus allows normal practice as far as obtaining an NMR response or image from a given nuclear species is concerned, but, in addition, interrogates the nuclear spin system at a frequency which is different from the resonance frequency normally used for the given nuclear species, as determined from the applied magnetic field. The magnetic field close to a magnetised or magnetisable object is modified and the given nuclear species gives a response at the different frequency. Thus detection of a signal at the frequency indicates the presence of the chosen nuclei close to the magnetised or magnetisable object. Applications include validation of an object detection or automatic shape inspection system in the presence of magnetic impurities, and the detection of magnetic particles which affect measurement of liquid flow in a pipe. (author)

Spanish guideline for the definition and assessment of risk-informed inservice inspection programs for piping

International Nuclear Information System (INIS)

Figueras, J.M.; Olivar, F.; Mendoza, C.; Vazquez, T.; Morales, L.; Bros, J.; Mach, I.; Gutierrez, E.

2001-01-01

The recent emphasis on risk-informed in-service inspection has been taken on by the Spanish Utilities and the Spanish Regulatory Body in their proposal for a co-operation project for defining a Risk-Informed In-Service Inspection Guideline for Piping. This paper describes first the main features of this Spanish guideline and then the results of the pilot applications developed in order to check the consistency of the guideline. (authors)

Spanish guideline for the definition and assessment of risk-informed inservice inspection programs for piping

Energy Technology Data Exchange (ETDEWEB)

Figueras, J.M.; Olivar, F.; Mendoza, C.; Vazquez, T. [CSN, Madrid (Spain); Morales, L. [UNESA, Madrid (Spain); Bros, J.; Mach, I. [Tecnatom, Madrid (Spain); Gutierrez, E. [Iberinco, Madrid (Spain)

2001-07-01

The recent emphasis on risk-informed in-service inspection has been taken on by the Spanish Utilities and the Spanish Regulatory Body in their proposal for a co-operation project for defining a Risk-Informed In-Service Inspection Guideline for Piping. This paper describes first the main features of this Spanish guideline and then the results of the pilot applications developed in order to check the consistency of the guideline. (authors)

Investigation into the cause of leak in the pipe of the corrosion test apparatus of IS process

International Nuclear Information System (INIS)

Tanaka, Nobuyuki; Furukawa, Tomohiro; Inagaki, Yoshiyuki; Suwa, Hirokazu

2008-12-01

The thermochemical water-splitting hydrogen production IS process utilizes corrosive chemicals such as sulfuric acid and hydriodic acid. Corrosion tests in IS process environments have been carried out to get the corrosion data of materials. In the corrosion test in 90wt% sulfuric acid at 400degC, the leak of sulfuric acid was observed in a pipe connected with a reflux condenser. The cause of the leakage is a significant knowledge for the operation of the test apparatus. Therefore the cause was investigated. A 1mm wide through hole was detected in the pipe around the welding bead. By visual observation after cutting the pipe, the wall thickness of the pipe became thin at the inside welding bead around the through hole. In addition, EMPA showed that the inhomogeneous distribution of the constituent elements of the pipe was observed around the through hole. For these reasons, it is estimated that the lowering of the corrosion resistance by the sensitization at the welding caused the leakage. (author)

System and Method for Traversing Pipes

Science.gov (United States)

Graf, Jodi (Inventor); Pettinger, Ross (Inventor); Azimi, Shaun (Inventor); Magruder, Darby (Inventor); Ridley, Justin (Inventor); Lapp, Anthony (Inventor)

2017-01-01

A system and method is provided for traversing inside one or more pipes. In an embodiment, a fluid is injected into the one or more pipes thereby promoting a fluid flow. An inspection device is deployed into the one or more pipes at least partially filled with a flowing fluid. The inspection device comprises a housing wherein the housing is designed to exploit the hydrokinetic effects associated with a fluid flow in one or more pipes as well as maneuver past a variety of pipe configurations. The inspection device may contain one or more sensors capable of performing a variety of inspection tasks.

Apparatus and method for inspecting a sealed container

Science.gov (United States)

Harmon, J Frank [Pocatello, ID; Jones, James L [Idaho Falls, ID; Hunt, Alan W [Pocatello, ID; Spaulding, Randy J [Pocatello, ID; Smith, Michael [Phoenix, AZ

2009-03-24

An apparatus for inspecting a sealed container is disclosed and which includes a pulsed electron accelerator which is positioned in spaced relation relative to a first side of the sealed container, and which produces a pulsed beam of photons which passes through the sealed container and any contents enclosed within the sealed container; a detector positioned in spaced relation relative to a second, opposite side of the sealed container, and which receives the pulsed beam of photons which passes through the contents of the sealed container, and which produces an output signal; and a computer for developing a visible image from the output signal of the detector which depicts the contents of the sealed container.

Investigation of guided waves propagation in pipe buried in sand

International Nuclear Information System (INIS)

Leinov, Eli; Cawley, Peter; Lowe, Michael J.S.

2014-01-01

The inspection of pipelines by guided wave testing is a well-established method for the detection of corrosion defects in pipelines, and is currently used routinely in a variety of industries, e.g. petrochemical and energy. When the method is applied to pipes buried in soil, test ranges tend to be significantly compromised because of attenuation of the waves caused by energy radiating into the soil. Moreover, the variability of soil conditions dictates different attenuation characteristics, which in-turn results in different, unpredictable, test ranges. We investigate experimentally the propagation and attenuation characteristics of guided waves in pipes buried in fine sand using a well characterized full scale experimental apparatus. The apparatus consists of an 8 inch-diameter, 5.6-meters long steel pipe embedded over 3 meters of its length in a rectangular container filled with fine sand, and an air-bladder for the application of overburden pressure. Longitudinal and torsional guided waves are excited in the pipe and recorded using a transducer ring (Guided Ultrasonics Ltd). Acoustic properties of the sand are measured independently in-situ and used to make model predictions of wave behavior in the buried pipe. We present the methodology and the systematic measurements of the guided waves under a range of conditions, including loose and compacted sand. It is found that the application of overburden pressure modifies the compaction of the sand and increases the attenuation, and that the measurement of the acoustic properties of sand allows model prediction of the attenuation of guided waves in buried pipes with a high level of confidence

Development and application of proposed ASME Section XI Code changes for risk-based inspection of piping

International Nuclear Information System (INIS)

West, R.A.

1996-01-01

This synopsis has been written to describe a perspective on the development and application of ASME Section XI Code changes for risk-based inspection of piping. The content is specifically related to the use of risk-based technology for Inservice Inspection (ISI) of piping and efforts made to support the ASME Research/Westinghouse Owners Group/Millstone Unit 3 approach for use of this technology. The opinions contained herein may or may not reflect those of the ASME Codes and Standards Committees responsible for these activities. In order to take such a detailed technical subject and put it into an understandable format, the author has chosen to provide an analogy to simplify what is actually taking place. Risk-based technology in the ISI of piping can be likened to the process of making and using specifically ground prescription glasses to allow for better vision. It provides a process to develop and use these uniquely ground glasses that will dynamically focus on all the locations and obstacles within a plant's piping systems that could cause that plant to trip and fall; more importantly it identifies the locations where the fall could possibly hurt someone else. In this way, Nuclear Safety is being addressed

Design of a micro-robot with an electro-pneumatic servo-actuator for the intra-pipe inspection

International Nuclear Information System (INIS)

Anthierens, C.

1999-12-01

Micro Electro Mechanical Systems (MEMS) are integrated in many current products and are not only the concern of military defence or medicine. Nowadays micro actuators are diversified by using different kind of energy, and creating different motions. Several applications require small systems to inspect confined and hostile places. Vapour generators in nuclear plants are composed with 3000 to 5000 vertical pipes of 17 mm diameter. These pipes endure high mechanical constraints and have to be inspected to detect eventual cracks. Our study is based on the design, modelling and implementation of a micro-robot enable to move up and carry sensors in these pipes. It moves as an inchworm and then is composed by 2 blocking modules that brace the robot on the pipe sides, and one stretching module that creates a step. This actuator is pneumatic and composed by metal bellows. By this original design, the micro-robot have a good power to volume ratio and thus it can carry a load higher than 1 kg. Its good positioning accuracy is proved with a 90 mm course where the error of positioning is less than 60μm. A PID control law is used to control the robot but state feed back control law is planed. (author)

Pipe degradation investigations for optimization of flow-accelerated corrosion inspection location selection

International Nuclear Information System (INIS)

Chandra, S.; Habicht, P.; Chexal, B.; Mahini, R.; McBrine, W.; Esselman, T.; Horowitz, J.

1995-01-01

A large amount of piping in a typical nuclear power plant is susceptible to Flow-Accelerated Corrosion (FAC) wall thinning to varying degrees. A typical PAC monitoring program includes the wall thickness measurement of a select number of components in order to judge the structural integrity of entire systems. In order to appropriately allocate resources and maintain an adequate FAC program, it is necessary to optimize the selection of components for inspection by focusing on those components which provide the best indication of system susceptibility to FAC. A better understanding of system FAC predictability and the types of FAC damage encountered can provide some of the insight needed to better focus and optimize the inspection plan for an upcoming refueling outage. Laboratory examination of FAC damaged components removed from service at Northeast Utilities' (NU) nuclear power plants provides a better understanding of the damage mechanisms involved and contributing causes. Selected results of this ongoing study are presented with specific conclusions which will help NU to better focus inspections and thus optimize the ongoing FAC inspection program

In service inspection of pipes based on risk methods

International Nuclear Information System (INIS)

Mendoza G, G.; Viais J, J.; Carmona C, M.

2006-01-01

The politics of the Nuclear Regulatory Commission (by its initials in English NRC) of the United States of America on the use of the Probabilistic Safety Analysis (PSA) in activities of nuclear regulation it foments the use of this analysis technique to improve the decisions making, to reduce the unnecessary work in maintenance aspects, inspection and tests and to improve the regulatory efficiency. The inspection programs in service (ISI by its initials in English) developed by the American Society of Mechanical Engineers (by its initials in English ASME) it has been the one primary mechanism to prove the mechanical equipment in plants of nuclear energy, these programs indeed have been carried out in plants of nuclear energy by more of two decades. Their purpose is to identify the conditions, such as indications of cracks that are precursory of flights and ruptures which violate the integrity principles of the pressure frontier. The inspection in service activities include ultrasonic tests, surface tests and penetrating liquids test, also activities that include the scaffolds construction, removal of insulations and welding polishing. The inspections in service every 18 months during the times outside of service are executed. One of the objectives is to lower the costs of the inspections during the times outside of service and to reduce the exposure to the radiation by part of the personnel during these times out for inspections, while it is increased or it maintains the personnel's safety and the reliability. As part of the methodology a pipe segment is selected for which a fault in any point has the same consequences, being calculated the fault probability of the tube using the dimensions of the segment. In this work the inspection in service methodology is applied based on risk to an aspersion system of low pressure of the Laguna Verde Nucleo electric Central. For this system a reduction in the number of welding to inspect of 103 to only 15 is obtained

Recommendations and Requirements for Welding and Inspection of Titanium Piping for U.S. Navy Surface Ship Applications

Science.gov (United States)

1999-09-01

The same general relationship is true for mixtures of argon and helium.) Argon is also more readily available and less costly than helium... true square-edge to assure proper inert gas shielding during welding. Perpendicularity of the edges should be maintained within 5 degrees. All clamps...toes. A horoscope is not required for internal inspection of inaccessible backside pipe welds. The acceptance criteria for color inspection and

A study of the long-range inspection method for on-line monitoring of pipes in nuclear power plants

International Nuclear Information System (INIS)

Eom, Heung Seop; Lim, Sa Hoe; Kim, Jae Hee; Kim, Young H.; Song, Sung Jin

2005-01-01

Deployment of an advanced on-line monitoring of the component integrity offers the prospect of an improved performance, enhanced safety, and reduced overall cost for nuclear power plants (NPPs). Also ultrasonic guided ultrasonic wave has been known as one of the promising techniques that could be utilized for on-line monitoring, because it enables us to undertake a long-range inspection of structures such as plates and pipes. The present work is aimed at developing a new method using ultrasonic guided waves for the on-line monitoring of pipes. For this purpose we fabricated the necessary hardware and carried out transmitter tuning, group velocity measurement, receiver tuning, and mode identification. Finally we carried out an experiment on a long-range inspection with the developed hardware and the techniques. In the experiment, we could detect the flaws at a distance of about 20M from the transmitter, and we could verify the possibility of using the developed hardware and techniques for on-line monitoring of pipes in NPPs

An Eddy Current Testing Platform System for Pipe Defect Inspection Based on an Optimized Eddy Current Technique Probe Design

Science.gov (United States)

Rifai, Damhuji; Abdalla, Ahmed N.; Razali, Ramdan; Ali, Kharudin; Faraj, Moneer A.

2017-01-01

The use of the eddy current technique (ECT) for the non-destructive testing of conducting materials has become increasingly important in the past few years. The use of the non-destructive ECT plays a key role in the ensuring the safety and integrity of the large industrial structures such as oil and gas pipelines. This paper introduce a novel ECT probe design integrated with the distributed ECT inspection system (DSECT) use for crack inspection on inner ferromagnetic pipes. The system consists of an array of giant magneto-resistive (GMR) sensors, a pneumatic system, a rotating magnetic field excitation source and a host PC acting as the data analysis center. Probe design parameters, namely probe diameter, an excitation coil and the number of GMR sensors in the array sensor is optimized using numerical optimization based on the desirability approach. The main benefits of DSECT can be seen in terms of its modularity and flexibility for the use of different types of magnetic transducers/sensors, and signals of a different nature with either digital or analog outputs, making it suited for the ECT probe design using an array of GMR magnetic sensors. A real-time application of the DSECT distributed system for ECT inspection can be exploited for the inspection of 70 mm carbon steel pipe. In order to predict the axial and circumference defect detection, a mathematical model is developed based on the technique known as response surface methodology (RSM). The inspection results of a carbon steel pipe sample with artificial defects indicate that the system design is highly efficient. PMID:28335399

Recommendations and Requirements for Welding and Inspection of Titanium Piping for U.S. Navy Surface Ship Applications

National Research Council Canada - National Science Library

Wells, Michael

1999-01-01

The information contained in this report is intended to assist both Navy and shipyard/contractor personnel engaged in the welding and inspection of commercially pure titanium seawater piping systems for U.S. Navy surface ships...

Apparatus for carrying out ultrasonic inspection of pressure vessels

International Nuclear Information System (INIS)

Dent, K.H.; Challender, R.S.

1975-01-01

Apparatus is described for use in carrying out ultrasonic inspection of coolant nozzles of nuclear reactor pressure vessels. It comprises a manipulator for supporting an ultrasonic scanning transducer within the coolant nozzle. The manipulator is carried by a support located within the pressure vessel and comprises a pair of legs pivotable in caliper manner to span the base of the nozzle. Means are provided for pivoting the legs together to enable free entry of the manipulator and scanning transducer into the nozzle, and for pivoting the legs apart to bring the transducer into an operating position adjacent to the wall of the nozzle. The manipulator is rotatable within the nozzle to enable scanning of its interior surface. (U.K.)

Apparatus for measuring total flow in pipes

International Nuclear Information System (INIS)

Matthews, H.

1986-01-01

To obtain a sample representative of the total flow in a pipe over a given period a Pitot tube is located in the pipe and connected to a collector outside the pipe. The collector is pressurised to a pressure substantially equal to the static head of the flow in the pipe via a line. Liquid is discharged from a collector to a container which is vented to atmosphere. (author)

Innovative alpha radioactivity monitor for clearance level inspection based on ionized air transport technology (2). CFD-simulated and experimental ion transport efficiencies for uranium-attached pipes

International Nuclear Information System (INIS)

Hirata, Yosuke; Nakahara, Katsuhiko; Sano, Akira; Sato, Mitsuyoshi; Aoyama, Yoshio; Miyamoto, Yasuaki; Yamaguchi, Hiromi; Nanbu, Kenichi; Takahashi, Hiroyuki; Oda, Akinori

2007-01-01

An innovative alpha radioactivity monitor for clearance level inspection has been developed. This apparatus measures an ion current resulting from air ionization by alpha particles. Ions generated in the measurement chamber of about 1 m 3 in volume are transported by airflow to a sensor and measured. This paper presents computational estimation of ion transport efficiencies for two pipes with different lengths, the inner surfaces of which were covered with a thin layer of uranium. These ion transport efficiencies were compared with those experimentally obtained for the purpose of our model validation. Good agreement was observed between transport efficiencies from simulations and those experimentally estimated. Dependence of the transport efficiencies on the region of uranium coating was also examined, based on which anticipated errors arising from unclear positions of contamination are also discussed. (author)

Photographic inspection apparatus and process to know the shape and the dimensions of the end parts of steam generator tubes

International Nuclear Information System (INIS)

Martin, A.

1986-01-01

Before any inspection or repair operation of the tubes of a steam generator, one needs to know the shape and the dimension of the hole of the tube in the near the primary face of the tube plate. The photographic inspection apparatus is moved parallel with the tube plate, inside the water box, such as its optical axis keeps parallel to a determined direction during its displacement. One takes successively photographs of the primary face of the tube plate with the photographic apparatus in different positions, to obtain at least two photographs of each tube to be inspected, under different angles. Photographs are developed at a determined scale of the primary face of the tube plate and of the tube ends. The photographs are oriented two by two to obtain a stereophotogrammetric view of the end parts of each tube. Measurements and examinations are done from the stereophotogrammetric view obtained for each tube, outside the steam generator zone. The invention concerns the process and also the photographic apparatus described in the present patent [fr

Design and construction of an in-pipe robot for inspection and maintenance

KAUST Repository

Sibai, Fadi N.

2012-12-01

Inspection and maintenance of aging pipelines is crucial to the reliable and continued distribution of hydrocarbons. In this paper, we describe the design and construction of a robotic platform for inspection and minor maintenance of pipelines. The 7.5 kg robotic platform was demonstrated to move straight inside 12″ to 16″ diameter pipes in a forward or backward direction, and either horizontally or vertically. The experimental robotic platform has three sets of two wheels, and three driving motors. The equations governing the mechanical frame\\'s component sizes are presented and the robotic frame component dimensions derived. The paper also discusses the construction and testing of the robot. Future work includes adding sensors, controls for turning, a microcontroller board, and a robotic arm for performing maintenance tasks. © 2012 IEEE.

Design and construction of an in-pipe robot for inspection and maintenance

KAUST Repository

Sibai, Fadi N.; Sayegh, Amer Ahmed; Al-Taie, Ihsan

2012-01-01

Inspection and maintenance of aging pipelines is crucial to the reliable and continued distribution of hydrocarbons. In this paper, we describe the design and construction of a robotic platform for inspection and minor maintenance of pipelines. The 7.5 kg robotic platform was demonstrated to move straight inside 12″ to 16″ diameter pipes in a forward or backward direction, and either horizontally or vertically. The experimental robotic platform has three sets of two wheels, and three driving motors. The equations governing the mechanical frame's component sizes are presented and the robotic frame component dimensions derived. The paper also discusses the construction and testing of the robot. Future work includes adding sensors, controls for turning, a microcontroller board, and a robotic arm for performing maintenance tasks. © 2012 IEEE.

Comparison of a magnetostrictive and an EMAT guided wave technique for the long-range pipe inspection

International Nuclear Information System (INIS)

Jung Yong Moo; Kim, Sang Soo; Kim, Young Suk

2005-01-01

An EMAT sensor and a magnetostrictive sensor were developed for the long-range guided wave inspection of pipe. An array of EMAT were designed and fabricated for the generation and reception of torsional guided waves. Also a magnetostrictive sensor with a circumferentially magnetized Ni strip and coil for alternating magnetization were fabricated for torsional guided waves, T(0,1) mode. These two approaches were applied to the feeder pipe with various artificial notches. The advantages and limitations of the EMAT method and magnetostrictive method compared in the viewpoint of field application.

Development of a Multi-Channel Ultrasonic Testing System for Automated Ultrasonic Pipe Inspection of Nuclear Power Plant

International Nuclear Information System (INIS)

Lee, Hee Jong; Cho, Chan Hee; Cho, Hyun Joon

2009-01-01

Currently almost all in-service-inspection techniques, applied in domestic nuclear power plants, are partial to field inspection technique. These kinds of techniques are related to managing nuclear power plants by the operation of foreign-produced inspection devices. There have been so many needs for development of native in-service-inspection device because there is no native diagnosis device for nuclear power plant inspection yet in Korea. In this research, we developed several core techniques to make an automated ultrasonic pipe inspection system for nuclear power plants. A high performance multi-channel ultrasonic pulser/receiver module, an A/D converter module and a digital main CPU module were developed and the performance of the developed modules was verified. The S/N ratio, noise level and signal acquisition performance of the developed modules showed proper level as we designed in the beginning.

Method and apparatus for inspection of nuclear fuel rods

International Nuclear Information System (INIS)

Wachter, W.J.

1977-01-01

A method and apparatus are provided for the inspection of nuclear fuel rods to detect defects or failures in such rods. Assemblies of fuel rods are immersed in water and means are provided for causing a change in the relative pressures in the water and within the fuel rod such that fluid is expelled from the rod through any defects that may exist. Means are also provided for thereafter vibrating the rods to cause additional internal fluid or other material that may be trapped in the rod to be expelled. Sensors are provided for detecting the emission of bubbles of fluid or other material from the rod and for locating the position of the defective rod in the assembly. 5 figures

An experience with in-service fabrication and inspection of austenitic stainless steel piping in high temperature sodium system

Energy Technology Data Exchange (ETDEWEB)

Ravi, S., E-mail: sravi@igcar.gov.in; Laha, K.; Sakthy, S.; Mathew, M.D.; Bhaduri, A.K.

2015-04-01

Highlights: • Procedure for changing 304L SS pipe to 316L SS in sodium loop has been established. • Hot leg made of 304L SS was isolated from existing cold leg made of 316LN SS. • Innovative welding was used in joining the new 316L SS pipe with existing 316LN SS. • The old components of 304L SS piping have been integrated with the new piping. - Abstract: A creep testing facility along with dynamic sodium loop was installed at Indira Gandhi Centre for Atomic Research, Kalpakkam, India to assess the creep behavior of fast reactor structural materials in flowing sodium. Type 304L austenitic stainless steel was used in the low cross section piping of hot-leg whereas 316LN austenitic stainless steel in the high cross section cold-leg of the sodium loop. The intended service life of the sodium loop was 10 years. The loop has performed successfully in the stipulated time period. To enhance its life time, it has been decided to replace the 304L piping with 316L piping in the hot-leg. There were more than 300 welding joints involved in the integration of cold-leg with the new 316L hot-leg. Continuous argon gas flow was maintained in the loop during welding to avoid contamination of sodium residue with air. Several innovative welding procedures have been adopted for joining the new hot-leg with the existing cold-leg in the presence of sodium residue adopting TIG welding technique. The joints were inspected for 100% X-ray radiography and qualified by performing tensile tests. The components used in the discarded hot-leg were retrieved, cleaned and integrated in the renovated loop. A method of cleaning component of sodium residue has been established. This paper highlights the in-service fabrication and inspection of the renovation.

Experiments of Long-range Inspection Method in Straight Pipes using Ultrasonic Guided Waves

International Nuclear Information System (INIS)

Eom, H. S.; Lim, S. H.; Kim, J. H.; Joo, Y.S.

2006-02-01

This report describes experimental results of a long-range inspection method of pipes using ultrasonic guided waves. In chapter 2, theory of guided wave was reviewed. In chapter 3, equipment and procedures which were used in the experiments were described. Detailed specifications of the specimens described in chapter 4. In chapter 5, we analyzed characteristics of guided wave signals according to shapes and sizes of defects and presents results of various signal processing methods

Apparatus for assembling and welding end plugs to nuclear fuel cladding tubes and inspecting the end plug welds on an automated basis

International Nuclear Information System (INIS)

Schoenig, F.C. Jr.; Walker, E.S.; Cueman, M.K.; Haughton, R.A.; Zuloaga, J.A. Jr.

1989-01-01

This patent describes an automated apparatus for welding a separate end plug to one open end of each of a succession of nuclear fuel cladding tubes and for inspecting each end plug weld. The apparatus comprising, in combination: a welding station; a cooldown station for cooling each end plug weld in an inert gas atmosphere; a serial number reader station for reading a serial number on each end plug; a first weld inspection station; a second weld inspection station for generating second weld inspection data; a computer system linked with the serial number reader and the first and second weld inspection stations; an input queue for holding a plurality of tubes; a tube transporter for periodically picking individual tubes from the input queque and conveying the tubes in a direction transverse to their tube axis in indexing steps to index positions respectively axially aligned with the welding, serial number reader, and first and second weld inspection stations; and a sorter positioned at an output end of the tube transporter

Development of video probe system for inspection of feeder pipe support in calandria reactor

International Nuclear Information System (INIS)

Cho, Jai Wan; Lee, Nam Ho; Choi, Young Soo

2000-07-01

There are 760 feederpipes, which they are connected to inlet/outlet of the 380 pressure tube channels on the front of the calandria, in CANDU-type Reactor of Wolsung Nuclear Power Plant. As an ISI(In-Service Inspection) and PSI (Post- Service Inspection) requirements, maintenance activities of measuring the thickness of curvilinear part of feederpipe and inspecting the feederpipe support area within calandria are needed to ensure continued reliable operation of nuclear power plant. And untrasonic probe is used to measure the thickness of curvilinear part of feederpipe, however workers are exposed to radioactivity irradiation during the measurement period. But, it is impossible to inspect feederpipe support area thoroughlv because of narrow and confined accessibility, that is, an inspection space between the pressure tube channels is less than 100mm and pipes in feederpipe support area are congested. And also, workers involved in inspecting feederpipe support area are under the jeopardy of high-level radiation exposure. Concerns about sliding home, which make the move of feederpipe connected to pressure tube channel smooth as pressure tube expands and contracts in its axial direction, stuck to feederpipe support and some of the structural components have made necessary the development of video inspection probe system with narrow and confined accessibility to observe and inspect feederpipe support area more close. Using video inspection probe system, it is possible to inspect and repair abnormality of feederpipe support connected to pressure tube channels of the calandria more accurate and quantative than naked eye. Therefore, that will do much for ensuring safety of CANDU-type nuclear power plant

Apparatus for the in situ inspection of tubes while submerged in a liquid

International Nuclear Information System (INIS)

Abell, G.E.; Plavsity, L.; Sattler, F.J.

1979-01-01

Apparatus is described for the in situ inspection of tubes which are submerged in a liquid such as the primary coolant of a nuclear reactor. A sensor is withdrawn from a tube by a cable. Means are provided for removing the liquid from and drying the cable. The liquid is returned to the tubes preventing the spread of deleterious liquids to otherwise benign environments and fouling of the drive mechanism used to control cable movements

Apparatus for integrated fuel assembly inspection system

International Nuclear Information System (INIS)

Ahmed, H.J.; Burchill, S.R.

1988-01-01

In a fuel assembly inspection apparatus, the combination is described comprising: (a) an elongated fixture mounted in a stationary upright position; (b) upper means mounted to an upper portion of the fixture and lower means mounted adjacent to a lower portion of the fixture, the upper and lower means being disposed outwardly from a side of the fixture for supporting a nuclear fuel assembly therebetween and extending along the side of the fixture; (c) a bottom carriage having a central opening adapted to receive the fuel assembly therethrough when supported between the upper and lower means such that the bottom carriage being connected only to, and extending in cantilever fashion outwardly from, the side of the fixture for generally vertical movement along the side of the fixture and along the fuel assembly extending along the side of the fixture; (d) drive means for selectively moving the bottom carriage; and (e) means disposed on the bottom carriage for measuring the envelop, of the fuel assembly when the bottom carriage is moved to and stationed at selected axial positions along the fuel assembly

Design of a micro-robot with an electro-pneumatic servo-actuator for the intra-pipe inspection; Conception d'un micro robot a actionneur asservi electropneumatique pour l'inspection intratubulaire

Energy Technology Data Exchange (ETDEWEB)

Anthierens, C

1999-12-01

Micro Electro Mechanical Systems (MEMS) are integrated in many current products and are not only the concern of military defence or medicine. Nowadays micro actuators are diversified by using different kind of energy, and creating different motions. Several applications require small systems to inspect confined and hostile places. Vapour generators in nuclear plants are composed with 3000 to 5000 vertical pipes of 17 mm diameter. These pipes endure high mechanical constraints and have to be inspected to detect eventual cracks. Our study is based on the design, modelling and implementation of a micro-robot enable to move up and carry sensors in these pipes. It moves as an inchworm and then is composed by 2 blocking modules that brace the robot on the pipe sides, and one stretching module that creates a step. This actuator is pneumatic and composed by metal bellows. By this original design, the micro-robot have a good power to volume ratio and thus it can carry a load higher than 1 kg. Its good positioning accuracy is proved with a 90 mm course where the error of positioning is less than 60{mu}m. A PID control law is used to control the robot but state feed back control law is planed. (author)

Evaluation of piping reliability and failure data for use in risk-based inspections of nuclear power plants

International Nuclear Information System (INIS)

Vasconcelos, V. de; Soares, W.A.; Costa, A.C.L. da; Rabello, E.G.; Marques, R.O.

2016-01-01

During operation of industrial facilities, components and systems can deteriorate over time, thus increasing the possibility of accidents. Risk-Based Inspection (RBI) involves inspection planning based on information about risks, through assessing of probability and consequence of failures. In-service inspections are used in nuclear power plants, in order to ensure reliable and safe operation. Traditional deterministic inspection approaches investigate generic degradation mechanisms on all systems. However, operating experience indicates that degradation occurs where there are favorable conditions for developing a specific mechanism. Inspections should be prioritized at these places. Risk-Informed In-service Inspections (RI-ISI) are types of RBI that use Probabilistic Safety Assessment results, increasing reliability and plant safety, and reducing radiation exposure. These assessments use both available generic reliability and failure data, as well as plant specific information. This paper proposes a method for evaluating piping reliability and failure data important for RI-ISI programs, as well as the techniques involved. (author)

Evaluation of piping reliability and failure data for use in risk-based inspections of nuclear power plants

Energy Technology Data Exchange (ETDEWEB)

Vasconcelos, V. de; Soares, W.A.; Costa, A.C.L. da; Rabello, E.G.; Marques, R.O., E-mail: vasconv@cdtn.br [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

2016-07-01

During operation of industrial facilities, components and systems can deteriorate over time, thus increasing the possibility of accidents. Risk-Based Inspection (RBI) involves inspection planning based on information about risks, through assessing of probability and consequence of failures. In-service inspections are used in nuclear power plants, in order to ensure reliable and safe operation. Traditional deterministic inspection approaches investigate generic degradation mechanisms on all systems. However, operating experience indicates that degradation occurs where there are favorable conditions for developing a specific mechanism. Inspections should be prioritized at these places. Risk-Informed In-service Inspections (RI-ISI) are types of RBI that use Probabilistic Safety Assessment results, increasing reliability and plant safety, and reducing radiation exposure. These assessments use both available generic reliability and failure data, as well as plant specific information. This paper proposes a method for evaluating piping reliability and failure data important for RI-ISI programs, as well as the techniques involved. (author)

The inspection of a radiologically contaminated pipeline using a teleoperated pipe crawler

International Nuclear Information System (INIS)

Fogle, R.F.; Kuelske, K.; Kellner, R.A.

1995-01-01

In the 1950s, the Savannah River Site built an open, unlined retention basin to temporarily store potentially radionuclide contaminated cooling water from a chemical separations process and storm water drainage from a nearby waste management facility that stored large quantities of nuclear fission byproducts in carbon steel tanks. The retention basin was retired from service in 1972 when a new, lined basin was completed. In 1978, the old retention basin was excavated, backfilled with uncontaminated dirt, and covered with grass. At the same time, much of the underground process pipeline leading to the basin was abandoned. Since the closure of the retention basin, new environmental regulations require that the basin undergo further assessment to determine whether additional remediation is required. A visual and radiological inspection of the pipeline was necessary to aid in the remediation decision making process for the retention basin system. A teleoperated pipe crawler inspection system was developed to survey the abandoned sections of underground pipelines leading to the retired retention basin. This paper will describe the background to this project, the scope of the investigation, the equipment requirements, and the results of the pipeline inspection

Cost-benefit analysis of shieldings for pipes inspections at JPDR

International Nuclear Information System (INIS)

Furuta, Toshishiro; Matsuno, Kenji; Katoh, Shoohei; Anazawa, Yutaka

1979-01-01

During the test operations of JPDR-II(BWR), cracks were detected at primary pipe nozzle, and the inspections were made over about 2.5 years. In this report, the procedures such as shielding and removal of fuels which were taken to reduce radiation exposure during the inspections are summarized and the cost-benefit analysis of the shieldings were attempted to determine whether the optimum shieldings were made or not. The radiation doses was measured to be about 62 man.rem for 420 workers and the maximum individual dose was 1.3 rem. The average cost to reduce exposures at various working areas was calculated approximately 1.4 x 10 5 yen/man-rem. Especially, the provisional shielding at under core area reduced 61 man-rem and its reduction cost was 8.9 x 10 6 yen. Assuming that the economic and social detriment cost is 1,000 dollar/man-rem, it seems that the optimum shielding were taken, although the optimum conditions shifted depending on the economic and social detriment cost which cannot be simply determined. It was found that the optimum conditions depended on the order of combination of the provisional shields. (author)

Development and Evaluation of Compact Robot Imitating a Hermit Crab for Inspecting the Outer Surface of Pipes

Directory of Open Access Journals (Sweden)

Naoto Imajo

2015-01-01

Full Text Available Terrestrial hermit crabs which are a type of hermit crabs live on land, whereas typical hermit crabs inhabit the sea. They have an ability of climbing a tree vertically. Their claws allow them to hang on the tree. In this study, an outer-pipe inspection robot was developed. Its locomotion mechanism was developed in imitation of the terrestrial hermit crab’s claws. It is equipped with two rimless wheels. Each of the spokes is tipped with a neodymium magnet, which allows the robot to remain attached to even a vertical steel pipe. Moreover, the robot has a mechanism for adjusting the camber angle of the right and left wheels, allowing it to tightly grip pipes with different diameters. Experiments were conducted to check the performance of the robot using steel pipes with different diameters, placed horizontally, vertically, or obliquely. The robot attempted to move a certain distance along a pipe, and its success rate was measured. It was found that the robot could successfully travel along pipes with vertical orientations, although it sometimes fell from oblique or horizontal pipes. The most likely reason for this is identified and discussed. Certain results were obtained in laboratory. Further experiments in actual environment are required.

Pressure suppression apparatus of a nuclear power plant

International Nuclear Information System (INIS)

Mizumachi, W.; Funalashi, T.

1980-01-01

Pressure suppression apparatus for a nuclear reactor comprises a vessel surrounding a reactor pressure vessel and containing a water pool at the bottom of the vessel, and a steam exhaust pipe. The apparatus further comprises an exhaust chamber connected to the immersed portion of the exhaust pipe and provided with a number of discharge openings. (auth)

Design of a micro-robot with an electro-pneumatic servo-actuator for the intra-pipe inspection; Conception d'un micro robot a actionneur asservi electropneumatique pour l'inspection intratubulaire

Energy Technology Data Exchange (ETDEWEB)

Anthierens, C

1999-12-01

Micro Electro Mechanical Systems (MEMS) are integrated in many current products and are not only the concern of military defence or medicine. Nowadays micro actuators are diversified by using different kind of energy, and creating different motions. Several applications require small systems to inspect confined and hostile places. Vapour generators in nuclear plants are composed with 3000 to 5000 vertical pipes of 17 mm diameter. These pipes endure high mechanical constraints and have to be inspected to detect eventual cracks. Our study is based on the design, modelling and implementation of a micro-robot enable to move up and carry sensors in these pipes. It moves as an inchworm and then is composed by 2 blocking modules that brace the robot on the pipe sides, and one stretching module that creates a step. This actuator is pneumatic and composed by metal bellows. By this original design, the micro-robot have a good power to volume ratio and thus it can carry a load higher than 1 kg. Its good positioning accuracy is proved with a 90 mm course where the error of positioning is less than 60{mu}m. A PID control law is used to control the robot but state feed back control law is planed. (author)

Rotating optical geometry sensor for inner pipe-surface reconstruction

Science.gov (United States)

Ritter, Moritz; Frey, Christan W.

2010-01-01

The inspection of sewer or fresh water pipes is usually carried out by a remotely controlled inspection vehicle equipped with a high resolution camera and a lightning system. This operator-oriented approach based on offline analysis of the recorded images is highly subjective and prone to errors. Beside the subjective classification of pipe defects through the operator standard closed circuit television (CCTV) technology is not suitable for detecting geometrical deformations resulting from e.g. structural mechanical weakness of the pipe, corrosion of e.g. cast-iron material or sedimentations. At Fraunhofer Institute of Optronics, System Technologies and Image Exploitation (IOSB) in Karlsruhe, Germany, a new Rotating Optical Geometry Sensor (ROGS) for pipe inspection has been developed which is capable of measuring the inner pipe geometry very precisely over the whole pipe length. This paper describes the developed ROGS system and the online adaption strategy for choosing the optimal system parameters. These parameters are the rotation and traveling speed dependent from the pipe diameter. Furthermore, a practicable calibration methodology is presented which guarantees an identification of the several internal sensor parameters. ROGS has been integrated in two different systems: A rod based system for small fresh water pipes and a standard inspection vehicle based system for large sewer Pipes. These systems have been successfully applied to different pipe systems. With this measurement method the geometric information can be used efficiently for an objective repeatable quality evaluation. Results and experiences in the area of fresh water pipe inspection will be presented.

Careful determination of inservice inspection of piping by computer analysis in nuclear power plant

International Nuclear Information System (INIS)

Lim, H. T.; Lee, S. L.; Lee, J. P.; Kim, B. C.

1992-01-01

Stress analysis has been performed using computer program ANSYS in the pressurizer surge line in order to predict possibility of crack generation due to thermal stratification phenomena in pipes connected to reactor coolant system of Nuclear power plants. Highly vulnerable area to crack generation has been chosen by the analysis of fatigue due to thermal stress in pressurizer surge line. This kind of result can be helpful to choose the location requiring intensive care during inservice inspection of nuclear power plants.

Pipe damping

International Nuclear Information System (INIS)

Ware, A.G.; Arendts, J.G.

1984-01-01

A program has been developed to assess the available piping damping data, to generate additional data and conduct seperate effects tests, and to establish a plan for reporting and storing future test results into a data bank. This effort is providing some of the basis for developing higher allowable damping values for piping seismic analyses, which will potentially permit removal of a considerable number of piping supports, particularly snubbers. This in turn will lead to more flexible piping systems which will be less susceptible to thermal cracking, will be easier to maintain and inspect, as well as less costly

Ultrasonic guided waves in eccentric annular pipes

International Nuclear Information System (INIS)

Pattanayak, Roson Kumar; Balasubramaniam, Krishnan; Rajagopal, Prabhu

2014-01-01

This paper studies the feasibility of using ultrasonic guided waves to rapidly inspect tubes and pipes for possible eccentricity. While guided waves are well established in the long range inspection of structures such as pipes and plates, studies for more complex cross sections are limited and analytical solutions are often difficult to obtain. Recent developments have made the Semi Analytical Finite Element (SAFE) method widely accessible for researchers to study guided wave properties in complex structures. Here the SAFE method is used to study the effect of eccentricity on the modal structures and velocities of lower order guided wave modes in thin pipes of diameters typically of interest to the industry. Results are validated using experiments. The paper demonstrates that even a small eccentricity in the pipe can strongly affect guided wave mode structures and velocities and hence shows potential for pipe eccentricity inspection

Literature review and experimental investigation of heat pipes

Science.gov (United States)

Barsch, W. O.; Schoenhals, R. J.; Viskanta, R.; Winter, E. R. F.

1971-01-01

Tests on heat pipes determine operational limits, external boundary conditions, noncondensable gas effects, startup behavior, and geometric configurations. Experiment consists of design, construction, and testing of an apparatus for measuring wick properties, conventional heat pipes and coplanar heat pipes.

Careful Determination of Inservice Inspection of piping by Computer Analysis in Nuclear Power Plant

International Nuclear Information System (INIS)

Lim, H. T.; Lee, S. L.; Lee, J. P.; Kim, B. C.

1992-01-01

Stress analysis has been performed using computer program ANSYS in the pressurizer surge line in accordance with ASME Sec. III in order to predict possibility of fatigue failure due to thermal stratification phenomena in pipes connected to reactor coolant system of nuclear power plants. Highly vulnerable area to crack generation has been chosen by the analysis of fatigue due to thermal stress in pressurizer surge line. This kind of result can be helpful to choose the location requiring intensive care during inservice inspection of nuclear power plants

Development of non-destructive diagnosis technology for pipe internal in thermal power plants based on robotics

Energy Technology Data Exchange (ETDEWEB)

Kim, Seungho; Kim, Changhoi; Seo, Yongchil; Lee, Sunguk; Jung, Seungho; Jung, Seyoung

2011-11-15

The Pipelines of power plants may have tiny crack by corrosion. Pipe safety inspection should be performed periodically and non-periodically to ensure their safety and integrity. It is difficult to inspection pipes inside defect since pipes of power plant is covered thermal insulation material. Normally pipes inspection was performed part of pipes on outside. A mobile robot was developed for the inspection of pipe of 100 mm inside diameter. The robot is adopted screw type drive mechanism in order to move vertical, horizontal pipes inside. The multi-laser and camera module, which is mounted in front of the robot, captures a sequence of 360 degree shapes of the inner surface of a pipe. The 3D inner shape of pipe is reconstructed from a multi laser triangulation techniques for the inspection of pipes.

Optimizing pre-service inspection data

International Nuclear Information System (INIS)

Mullins, L.E.; Harrison, J.M.

1986-01-01

The phenomenon of intergranular stress corrosion cracking (IGSCC) in nuclear power plant piping systems has been the single biggest factor in an evolution that has changed and continues to change in-service inspection practices and philosophy throughout the industry. In-service inspection has been found to deal with several distinct phases of the problem. At the onset, existing technology was demonstrated to be unable to detect IGSCC adequately. This inability to detect IGSCC was soon overcome. However, it immediately pointed out the difficulties associated with the discrimination between IGSCC and other harmless metallurgical conditions. On the heels of detection and discrimination came problems associated with determining crack size and the monitoring of overlayed flaws. A wealth of information has been written on all phases of IGSCC; however, one particular aspect has as of yet seen little attention. With an increasing number of plants choosing to replace flawed pipe, the pre-service inspection of the replaced piping demands increased attention. The lessons learned through inspection for IGSCC need again to be applied to the replacement piping. Through increased attention at installation, many of the difficulties associated with proper inservice inspection may be reduced or eliminated, thereby realizing an economy in outage scheduling, personnel exposure, and, overall, a more reliable in-service examination

Acoustic imaging in a water filled metallic pipe

International Nuclear Information System (INIS)

Kolbe, W.F.; Turko, B.T.; Leskovar, B.

1984-04-01

A method is described for the imaging of the interior of a water filled metallic pipe using acoustical techniques. The apparatus consists of an array of 20 acoustic transducers mounted circumferentially around the pipe. Each transducer is pulsed in sequence, and the echos resulting from bubbles in the interior are digitized and processed by a computer to generate an image. The electronic control and digitizing system and the software processing of the echo signals are described. The performance of the apparatus is illustrated by the imaging of simulated bubbles consisting of thin walled glass spheres suspended in the pipe

Acoustic imaging in a water filled metallic pipe

International Nuclear Information System (INIS)

Kolbe, W.F.; Leskovar, B.; Turko, B.T.

1985-01-01

A method is described for the imaging of the interior of a water filled metallic pipe using acoustical techniques. The apparatus consists of an array of 20 acoustic transducers mounted circumferentially around the pipe. Each transducer is pulsed in sequence, and the echos resulting from bubbles in the interior are digitized and processed by a computer to generate an image. The electronic control and digitizing system and the software processing of the echo signals are described. The performance of the apparatus is illustrated by the imaging of simulated bubbles consisting of thin walled glass spheres suspended in the pipe

Reliability assessment for thickness measurements of pipe wall using probability of detection

International Nuclear Information System (INIS)

Nakamoto, Hiroyuki; Kojima, Fumio; Kato, Sho

2013-01-01

This paper proposes a reliability assessment method for thickness measurements of pipe wall using probability of detection (POD). Thicknesses of pipes are measured by qualified inspectors with ultrasonic thickness gauges. The inspection results are affected by human factors of the inspectors and include some errors, because the inspectors have different experiences and frequency of inspections. In order to ensure reliability for inspection results, first, POD evaluates experimental results of pipe-wall thickness inspection. We verify that the results have differences depending on inspectors including qualified inspectors. Second, two human factors that affect POD are indicated. Finally, it is confirmed that POD can identify the human factors and ensure reliability for pipe-wall thickness inspections. (author)

Ultrasonic inspection development at HEDL

International Nuclear Information System (INIS)

Day, C.K.; Mech, S.J.; Michaels, T.E.; Dixon, N.E.

1978-01-01

Ultrasonic testing methods and equipment are being developed to support preservice and in-service inspection of selected FFTF welds. A digital computer system is employed in the analysis of both simulated FFTF pipe sections and plate specimens containing fatigue cracks. It is anticipated that test evaluation standards containing fatigue cracks will partially eliminate questions formerly associated with weld test calibration producers by providing natural cracks which follow grain boundaries and stress patterns resembling piping situ conditions. Studies have revealed that commercial transducers may satisfy LMFBR ultrasonic pipe inspection applications: The test system evaluation included transducers and wedge coupling and fluid coupling materials which exhibited acceptable performance at temperatures to 2300C. Results are presented that demonstrate the feasibility of ultrasonic inspection of components immersed in sodium at temperatures to 2600C. (UK)

Assessment of NDE Methods on Inspection of HDPE Butt Fusion Piping Joints for Lack of Fusion with Validation from Mechanical Testing

International Nuclear Information System (INIS)

Anderson, Michael T.; Cinson, Anthony D.; Crawford, Susan L.; Doctor, Steven R.; Moran, Traci L.; Watts, Michael W.

2010-01-01

Studies at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington, are being conducted to evaluate nondestructive examinations (NDE) coupled with mechanical testing of butt fusion joints in high-density polyethylene (HDPE) pipe for assessing lack of fusion. The work provides information to the U.S. Nuclear Regulatory Commission (NRC) on the effectiveness of volumetric inspection techniques of HDPE butt fusion joints in Section III, Division 1, Class 3, buried piping systems in nuclear power plants. This paper describes results from preliminary assessments using ultrasonic and microwave nondestructive techniques and mechanical testing with the high-speed tensile impact test and the side-bend test for determining joint integrity. A series of butt joints were fabricated in 3408, 12-in. IPS DR-11 HDPE material by varying the fusion parameters to create good joints and joints containing a range of lack-of-fusion conditions. Six of these butt joints were volumetrically examined with time-of-flight diffraction (TOFD), phased-array (PA) ultrasound, and the Evisive microwave system. The outer-diameter weld beads were removed for the microwave inspection. In two of the four pipes, both the outer and inner weld beads were removed and the pipe joints re-evaluated. The pipes were sectioned and the joints destructively evaluated with the side-bend test by cutting portions of the fusion joint into slices that were planed and bent. The last step in this limited study will be to correlate the fusion parameters, nondestructive, and destructive evaluation results to validate the effectiveness of what each NDE technology detects and what each does not detect. The results of the correlation will be used in identifying any future work that is needed.

Enhanced InService Inspection system for BWR plant

International Nuclear Information System (INIS)

Shouji, Hajime; Kobayashi, Teruo; Nagao, Tetsuya

1993-01-01

An enhanced InService Inspection system (ISI) has been developed, consisting of newly designed automated scanners, automated pipe inspection system and a high speed data acquisition/analysis station. This system uses a trackless magnetic crawler type nozzle inspection scanner attached to the nozzle shoulder by magnetic wheels. The automated pipe inspection system consists of an automated scanner, controller and high speed data acquisition station. These advanced automatic inspection systems are very useful for ISI, especially in reducing the radiation exposure and time required. (author)

Emergency retraction mechanism for the manipulator arm of a nuclear reactor vessel inspection apparatus

International Nuclear Information System (INIS)

1980-01-01

Nuclear reactor vessels are made using numerous welds. These have to be inspected, often using ultrasonic transducers mounted on a manipulator arm. This invention seeks to solve the problem of retracting the manipulator arm should an emergency occur while it is fully extended, particularly within one of the reactor vessel nozzles. Of specific concern is the situation where power fails with the manipulator arm so extended. Details are given of an emergency retraction mechanism for use in reactor vessel inspection apparatus. A manual retraction means is used; the manipulator arm is slidably mounted within a frame. This comprises a member mounted on the arm for looping engagement by a cable, the cable being fixed at one end of the arm frame and engaging the member, and a clamp for detachably securing the cable at its other end to the arm frame at a point which is accessible from above the vessel. (U.K.)

Butt-welding technology for double walled Polyethylene pipe

International Nuclear Information System (INIS)

Lee, Bo-Young; Kim, Jae-Seong; Lee, Sang-Yul; Kim, Yeong K.

2012-01-01

Highlights: ► We developed a butt welding apparatus for doubled walled Polyethylene pipe. ► We design the welding process by analyzing thermal behaviors of the material. ► We performed the welding and tested the welded structural performances. ► We also applied the same technology to PVC pipes. ► We verified the butt welding was successful and effective for the pipes with irregular sections. -- Abstract: In this study, mechanical analyses of a butt welding technology for joining Polyethylene pipe are presented. The pipe had unique structure with double wall, and its section topology was not flat. For an effective repair of leakage and replacements of the pipe, the butt welding technology was developed and tested. For the material characterizations, thermodynamic analyses such as thermal gravimetric analysis and differential scanning calorimetry were performed. Based on the test results, the process temperature and time were determined to ensure safe joining of the pipes using a hot plate apparatus. The welding process was carefully monitored by measuring the temperature. Then, the joined pipes were tested by various methods to evaluate the quality. The analyses results showed the detail process mechanism during the joining process, and the test results demonstrated the successful application of the technology to the sewage pipe repairs.

Secondary pipe rupture at Mihama unit 3

International Nuclear Information System (INIS)

Hajime Ito; Takehiko Sera

2005-01-01

The secondary system pipe rupture occurred on August 9, 2004, while Mihama unit 3 was operating at the rated thermal power. The rupture took place on the condensate line-A piping between the No.4 LP heater and the deaerator, downstream of an orifice used for measuring the condensate flux. The pipe is made of carbon steel, and normally has 558.8 mm diameter and 10 mm thickness. The pipe wall had thinned to 0.4 mm at the point of minimum thickness. It is estimated that the disturbed flow of water downstream of the orifice caused erosion/corrosion and developed wall thinning, leading to a rupture at the thinnest section under internal pressure, about 1MPa. Observation of the pipe internal surface revealed a scale-like pattern typical in this kind of phenomenon. Eleven workers who were preparing for an annual outage that was to start from August 14 suffered burn injuries, of who five died. Since around 1975, we, Kansai Electric, have been checking pipe wall thickness while focusing on the thinning of carbon steel piping in the secondary system. Summarizing the results from such investigation and reviewing the latest technical knowledge including operating experience from overseas utilities, we compiled the pipe thickness management guideline for PWR secondary pipes, 1990. The pipe section that ruptured at the Mihama unit 3 should have been included within the inspection scopes according to the guideline but was not registered on the inspection list. It had not been corrected for almost thirty years. As the result, this pipe section had not been inspected even once since the beginning of the plant operation, 1976. It seems that the quality assurance and maintenance management had not functioned well regarding the secondary system piping management, although we were responsible for the safety of nuclear power plants as licensee. We will review the secondary system inspection procedure and also improve the pipe thickness management guideline. And also, we would replace

Optical profilometer using laser based conical triangulation for inspection of inner geometry of corroded pipes in cylindrical coordinates

Science.gov (United States)

Buschinelli, Pedro D. V.; Melo, João. Ricardo C.; Albertazzi, Armando; Santos, João. M. C.; Camerini, Claudio S.

2013-04-01

An axis-symmetrical optical laser triangulation system was developed by the authors to measure the inner geometry of long pipes used in the oil industry. It has a special optical configuration able to acquire shape information of the inner geometry of a section of a pipe from a single image frame. A collimated laser beam is pointed to the tip of a 45° conical mirror. The laser light is reflected in such a way that a radial light sheet is formed and intercepts the inner geometry and forms a bright laser line on a section of the inspected pipe. A camera acquires the image of the laser line through a wide angle lens. An odometer-based triggering system is used to shot the camera to acquire a set of equally spaced images at high speed while the device is moved along the pipe's axis. Image processing is done in real-time (between images acquisitions) thanks to the use of parallel computing technology. The measured geometry is analyzed to identify corrosion damages. The measured geometry and results are graphically presented using virtual reality techniques and devices as 3D glasses and head-mounted displays. The paper describes the measurement principles, calibration strategies, laboratory evaluation of the developed device, as well as, a practical example of a corroded pipe used in an industrial gas production plant.

Apparatus and method for determining stress and strain in pipes, pressure vessels, structural members and other deformable bodies

International Nuclear Information System (INIS)

Vachon, R.I.; Ranson, W.F.

1987-01-01

A method and apparatus for measuring stress and strain associated with a pipe, pressurized vessel, structural member or deformable body containing a flaw or stress concentration utilizes a laser beam to illuminate a surface being analyzed and an optical data digitizer to sense a signal provided by a speckle pattern produced by the light beam reflected from the illuminated surface. One signal is received from the surface in a reference condition and subsequent signals are received from the surface after surface deformation. The optical data digitizer provides the received signal to an image processor, and the processor stores the signals and correlates the deformed image received with the reference image and then sends this correlated information to a minicomputer which performs mathematical analyses of the signal to determine stress and strain associated with the surface. The apparatus is constructed as one integral unit, and further includes a digital and tape display, as well as a television monitor and an electro-optic range indicator. (author) 15 figs

Piping inspection activities at the EPRI NDE Center

International Nuclear Information System (INIS)

Ammirato, F.V.

1988-01-01

Intergranular stress corrosion cracking (IGSCC) in the primary system of boiling water reactors (BWRs) has been a major reliability issue in recent years. BWR pipe cracking was first reported in 1974 with a low percentage of only small-diameter lines affected. However, with increased plant operating time, the number of reported cracking incidents has risen significantly and in 1982 and 1983 included the large-diameter recirculation lines. With the advent of cracking in large-diameter piping, innovative repair remedies were developed, such as weld overlay for repair (WOR). Although these remedies are effective in extending the service life of piping, they also present challenging NDE problems. The EPRI program for improving piping examination has aimed at systematically resolving the difficulties by optimizing techniques and procedures as well as by developing field-qualified automated examination equipment. The EPRI NDE Center's role has been the evaluation and transfer of the technology necessary to address the current piping examination problems of the nuclear utility industry. These activities normally include the following: technology assessment and improvement; validation through demonstrations and field trials; technology transfer reports, workshops, training, and qualification testing; and acquisition of relevant samples. The activities of the NDE Center are discussed

Pipe-CUI-profiler: a portable nucleonic system for detecting corrosion under insulation (CUI) of steel pipes

International Nuclear Information System (INIS)

Jaafar Abdullah; Rasif Mohd Zain; Roslan Yahya

2003-01-01

Corrosion under insulation (CUI) on the external wall of steel pipes is a common problem in many types of industrial plants. This is mainly due to the presence of moisture or water in the insulation materials. A portable nucleonic system that can be used to detect CUI without the need to remove the insulation materials, has been developed. The system is based on dual-beam gamma-ray absorption technique. It is designed to inspect pipes of internal diameter 50, 65, 80, 90, 100 and 150 mm. Pipeline of these sizes with aluminium or thin steel sheathing, containing fibre-glass or calcium silicate insulation to thicknesses of 25, 40 and 50 mm can be inspected. The system has proven to be a safe, fast and effective method of inspecting insulated pipes. This paper describes the new nucleonic system that has been developed. This paper describes the basic principle of the system and outlines its performance. (Author)

7 CFR 801.9 - Tolerances for test weight apparatuses.

Science.gov (United States)

2010-01-01

... 7 Agriculture 7 2010-01-01 2010-01-01 false Tolerances for test weight apparatuses. 801.9 Section 801.9 Agriculture Regulations of the Department of Agriculture (Continued) GRAIN INSPECTION, PACKERS... PERFORMANCE REQUIREMENTS FOR GRAIN INSPECTION EQUIPMENT § 801.9 Tolerances for test weight apparatuses. The...

New portable pipe wall thickness measuring technique

Science.gov (United States)

Pascente, Joseph E.

1998-03-01

One of the biggest inspection challenges facing many of the process industries; namely the petrochemical, refining, fossil power, and pulp and paper industries is: How to effectively examine their insulated piping? While there are a number of failure mechanisms involved in various process piping systems, piping degradation through corrosion and erosion are by far the most prevalent. This degradation can be in the form of external corrosion under insulation, internal corrosion through a variety of mechanisms, and internal erosion caused by the flow of the product through the pipe. Refineries, chemical plants and electrical power plants have MANY thousands of miles of pipe that are insulated to prevent heat loss or heat absorption. This insulation is often made up of several materials, with calcium based material being the most dense. The insulating material is usually wrapped with an aluminum or stainless steel outer wrap. Verification of wall thickness of these pipes can be accomplished by removing the insulation and doing an ultrasound inspection or by taking x- rays at a tangent to the edge of the pipe through the insulation. Both of these processes are slow and expensive. The time required to obtain data is measured in hours per meter. The ultrasound method requires that the insulation be plugged after the inspection. The surface needs to be cleaned or the resulting data will not be accurate. The tangent x-ray only shows two thicknesses and requires that the area be roped off because of radiation safety.

Development of prototype reactor maintenance. (2) Application to piping support of sodium-cooled reactor prototype

International Nuclear Information System (INIS)

Arai, Masanobu; Kunogi, Kosuke; Aizawa, Kosuke; Chikazawa, Yoshitaka; Takaya, Shigeru; Kubo, Shigenobu; Kotake, Shoji; Ito, Takaya; Yamaguchi, Akira

2017-01-01

A maintenance program on piping support of prototype fast breeder reactor Monju are studied. Based on degradation mechanism, snubbers in Monju primary cooling system showed lifetime more than the plant lifetime of 30 years by experiments conservatively. For the first step during construction, visual inspection on accessible all supports could be available. In that visual inspection, mounting conditions and damages of all accessible supports could be monitored. One of major features of the Monju primary piping system is large thermal expansion due to large temperature difference between maintenance and operation conditions. Thanks to that large thermal expansion, integrity of piping supports could be monitored by measuring piping displacement. When technologies of piping displacement monitoring are matured in Monju, visual inspection on piping support could be shifted to piping displacement monitoring. At that stage, the visual inspection could be limited only on representative supports. (author)

Corrosion and erosion monitoring in plates and pipes using constant group velocity Lamb wave inspection.

Science.gov (United States)

Nagy, Peter B; Simonetti, Francesco; Instanes, Geir

2014-09-01

Recent improvements in tomographic reconstruction techniques generated a renewed interest in short-range ultrasonic guided wave inspection for real-time monitoring of internal corrosion and erosion in pipes and other plate-like structures. Emerging evidence suggests that in most cases the fundamental asymmetric A0 mode holds a distinct advantage over the earlier market leader fundamental symmetric S0 mode. Most existing A0 mode inspections operate at relatively low inspection frequencies where the mode is highly dispersive therefore very sensitive to variations in wall thickness. This paper examines the potential advantages of increasing the inspection frequency to the so-called constant group velocity (CGV) point where the group velocity remains essentially constant over a wide range of wall thickness variation, but the phase velocity is still dispersive enough to allow accurate wall thickness assessment from phase angle measurements. This paper shows that in the CGV region the crucial issue of temperature correction becomes especially simple, which is particularly beneficial when higher-order helical modes are also exploited for tomography. One disadvantage of working at such relatively high inspection frequency is that, as the slower A0 mode becomes faster and less dispersive, the competing faster S0 mode becomes slower and more dispersive. At higher inspection frequencies these modes cannot be separated any longer based on their vibration polarization only, which is mostly tangential for the S0 mode while mostly normal for the A0 at low frequencies, as the two modes become more similar as the frequency increases. Therefore, we propose a novel method for suppressing the unwanted S0 mode based on the Poisson effect of the material by optimizing the angle of inclination of the equivalent transduction force of the Electromagnetic Acoustic Transducers (EMATs) used for generation and detection purposes. Copyright © 2014 Elsevier B.V. All rights reserved.

Apparatus for inspecting and repairing a pressurized-water reactor's steam generator heat exchanger tubes

International Nuclear Information System (INIS)

Mueller, O.; Roettger, H.; Kasti, H.; Hagen, H.G.

1976-01-01

Described is an apparatus provided for use with a pressurized-water reactor' steam generator having a manifold chamber enclosing the bottom side of a horizontal tube sheet having holes therethrough in which are mounted the tubes of a heat exchanger tube bundle. The manifold chamber has a manhole giving access to the tube's bottom side to permit internal inspection or repair of the tubes by registration of an end of a flexible guide conduit with the tube sheet holes and through which a flexible carrier can be guided for insertion via these holes in the tube sheet and through the tubes extending from the tube sheet's other side

A Corrosion Risk Assessment Model for Underground Piping

Science.gov (United States)

Datta, Koushik; Fraser, Douglas R.

2009-01-01

The Pressure Systems Manager at NASA Ames Research Center (ARC) has embarked on a project to collect data and develop risk assessment models to support risk-informed decision making regarding future inspections of underground pipes at ARC. This paper shows progress in one area of this project - a corrosion risk assessment model for the underground high-pressure air distribution piping system at ARC. It consists of a Corrosion Model of pipe-segments, a Pipe Wrap Protection Model; and a Pipe Stress Model for a pipe segment. A Monte Carlo simulation of the combined models provides a distribution of the failure probabilities. Sensitivity study results show that the model uncertainty, or lack of knowledge, is the dominant contributor to the calculated unreliability of the underground piping system. As a result, the Pressure Systems Manager may consider investing resources specifically focused on reducing these uncertainties. Future work includes completing the data collection effort for the existing ground based pressure systems and applying the risk models to risk-based inspection strategies of the underground pipes at ARC.

Apparatus for inspecting the quality of nuclear fuel rod ends

International Nuclear Information System (INIS)

Brashier, R.W.; Pfau, E.D.

1990-01-01

This patent describes an apparatus for inspecting the quality of both ends of nuclear fuel rods. It comprises: a housing including a pair of longitudinally separated slots for receiving X-ray downwardly therethrough from an external source and so as to define first and second longitudinally spaced apart operating positions, means for serially guiding nuclear fuel rods longitudinally through the housing and to a first rod position wherein the forward ends of the rods are aligned below the first operating position and to a second rod position wherein the rear ends of the rods are aligned below the second operating position, belt conveyor assembly means for serially advancing X-ray film cartridges longitudinally through the housing and below the rods, and so that each cartridge may be selectively aligned below the first and second operating positions; and table means supported by the conveyor frame for selectively lifting the film cartridges supported by the belts and so that the conveyor belts may be advanced while the film cartridges are held stationary

Increase plant safety and reduce cost by implementing risk-informed in-service inspection programs

International Nuclear Information System (INIS)

Billington, A.; Monette, P.

2001-01-01

The idea behind the program is that it is possible to 'inspect less, but inspect better'. In other words, the risk-informed In-Service Inspection (ISI) process is used to improve the effectiveness of examination of piping components, i.e. concentrate inspection resources and enhance inspection strategies on high safety significant locations, and reduce inspection requirements on others. The Westinghouse Owners Group (WOG) risk-informed ISI process has already been applied for full scope (Millstone 3, Surry 1) and limited scope (Beznau, Ringhals 4, Asco, Turkey Point 3). By examining the high safety significant piping segments for the different fluid piping systems, the total piping core damage frequency is reduced. In addition, more than 80% of the risk associated with potential pressure boundary failures is addressed with the WOG risk-informed ISI process, while typically less that 50% of this same risk is addressed by the current inspection programs. The risk-informed ISI processes are used to improve the effectiveness of inspecting safety-significant piping components, to reduce inspection requirements on other piping components, to evaluate improvements to plant availability and enhanced safety measures, including reduction of personnel radiation exposure, and to reduce overall Operation and Maintenance (O and M) costs while maintaining regulatory compliance. A description of the process as well as benefits from past projects is presented, since the methodology is applicable for WWER plant design. (author)

Increase plant safety and reduce cost by implementing risk-informed In-Service Inspection programs

International Nuclear Information System (INIS)

Billington, A.; Monette, P.; Doumont, C.

2000-01-01

The idea behind the program is that it is possible to 'inspect less, but inspect better'. In other words, the risk-informed In-Service Inspection (ISI) process is used to improve the effectiveness of examination of piping components, i.e. concentrate inspection resources and enhance inspection strategies on high safety significant locations, and reduce inspection requirements on others. The Westinghouse Owners Group (WOG) risk-informed ISI process has already been applied for full scope (Millstone 3, Surry 1) and limited scope (Beznau, Ringhals 4, Asco, Turkey Point 3). By examining the high safety significant piping segments for the different fluid piping systems, the total piping core damage frequency is reduced. In addition, more than 80% of the risk associated with potential pressure boundary failures is addressed with the WOG risk-informed ISI process, while typically less than 50% of this same risk is addressed by the current inspection programs. The risk-informed ISI processes are used: to improve the effectiveness of inspecting safety-significant piping components; to reduce inspection requirements on other piping components; to evaluate improvements to plant availability and enhanced safety measures, including reduction of personnel radiation exposure; and to reduce overall Operation and Maintenance (O and M) costs while maintaining regulatory compliance. A description of the process as well as benefits of past projects is presented, since the methodology is applicable for VVER plant design. (author)

Failure Analysis Of Industrial Boiler Pipe

International Nuclear Information System (INIS)

Natsir, Muhammad; Soedardjo, B.; Arhatari, Dewi; Andryansyah; Haryanto, Mudi; Triyadi, Ari

2000-01-01

Failure analysis of industrial boiler pipe has been done. The tested pipe material is carbon steel SA 178 Grade A refer to specification data which taken from Fertilizer Company. Steps in analysis were ; collection of background operation and material specification, visual inspection, dye penetrant test, radiography test, chemical composition test, hardness test, metallography test. From the test and analysis result, it is shown that the pipe failure caused by erosion and welding was shown porosity and incomplete penetration. The main cause of failure pipe is erosion due to cavitation, which decreases the pipe thickness. Break in pipe thickness can be done due to decreasing in pipe thickness. To anticipate this problem, the ppe will be replaced with new pipe

Ultrasonic inspection

International Nuclear Information System (INIS)

Satittada, Gannaga

1984-01-01

Ultrasonic inspection is one of the most widely used methods for nondestructive inspection. The beam of high-frequency sound wave, ultrasonic wave, is introduced into the material. It travels through the material with some attendant loss of energy and can be reflected at interfaces. The reflected beam is detected and analyzed. Ultrasonic inspection is used to detect flaws in metal parts as well as in welded, brazed and bonded joints during research work and developing production and service. It is also used to detect and locate porosity, pipe, and flakes. In addition, it can be used for the measurement of metal thickness. Ultrasonic inspection is therefore used for quality control and material inspection in all major industries

Development of FBR piping bellows joint

International Nuclear Information System (INIS)

Tsukimori, Kazuyuki; Iwata, Koji

1991-01-01

Reduction of construction cost is one of the most important problems to realize a FBR (Fast Breeder Reactor) Plant. Significant reduction of the construction cost of a reactor building, related equipments and facilities can be expected by shortening the length of its long cooling pipes. Since the bellows has a great capacity for absorbing thermal expansion displacement, application of bellows expansion joints is considered as the most influential measure for reduction of the piping length. To confirm technological possibilities of application and practical use of bellows joints in the main piping systems, extensive R and D's, development of various methods for evaluating the strength of bellows, establishment of inspection and maintenance techniques, studies on safety logic, etc., were carried out by PNC from 1983 to 1988. Through these studies, technological possibilities of bellows joints were confirmed and the results were summarized in the 'Structural Design Guide for Class 1 Piping Bellows Expansion Joints of Fast Breeder Reactor for Elevated Temperature Service' and the 'Inspection and Maintenance Standards of Piping bellows expansion Joints'. (author)

Tool to release quick-fitting pipe union

International Nuclear Information System (INIS)

Schultz, J.C.; Laurent, M.

1993-01-01

A tool is claimed to disconnect pipes feeding an apparatus with a fluid in a nuclear enclosure. It comprises a key with a disconnecting head and a lever that can be fixed on a manipulator. The disconnecting head is shaped for introduction between the plug and socket connection and to push a button releasing the pipe by tilting

Pipe support program at Pickering

International Nuclear Information System (INIS)

Sahazizian, L.A.; Jazic, Z.

1997-01-01

This paper describes the pipe support program at Pickering. The program addresses the highest priority in operating nuclear generating stations, safety. We present the need: safety, the process: managed and strategic, and the result: assurance of critical piping integrity. In the past, surveillance programs periodically inspected some systems, equipment, and individual components. This comprehensive program is based on a managed process that assesses risk to identify critical piping systems and supports and to develop a strategy for surveillance and maintenance. The strategy addresses all critical piping supports. Successful implementation of the program has provided assurance of critical piping and support integrity and has contributed to decreasing probability of pipe failure, reducing risk to worker and public safety, improving configuration management, and reducing probability of production losses. (author)

The Analysis of the Field Application Methodology of Electromagnetic Ultrasonic Testing for Piping in Nuclear Power Plant

Energy Technology Data Exchange (ETDEWEB)

Park, Chi Seung; Joo, Keum Jong; Choi, Jung Kweun; Um, Byung Kook; Park, Jea Suk [Korea Advanced Ispection Technology Co., Daejeon (Korea, Republic of)

2008-08-15

Nuclear plant piping is classified as the safety class and non-safety class piping in usual. Safety class piping has been examined in accordance with ASME Section XI and V during PSI/ISI using RT, UT, PT, ECT, etc and evaluated periodically for integrity. But failures in piping had reported at non-welded parts and non-safety class pipings as well as the safety class pipings. The existing NDT methods are suitable for the specific parts for instance weldments to inspect but difficult to examine all parts (total coverage) of pipe line and very expensive in cost and consume the time. And also inspection using those methods is difficult and limited for the parts which are complex configuration, embedded under ground and installed at high radiation area in nuclear power plants. In order to inspect all parts of long range piping systems and reduce the inspection time and cost, the electromagnetic ultrasonic inspection technology is suitable and effective. The electromagnetic ultrasonic method can cover more than 50 m apart from sensor at one time without moving the sensor and examined the parts which are in difficulties for accessibility, for example, high radiation area, insulated components and embedded under ground.

Control and metallurgical examination on safety injection piping

International Nuclear Information System (INIS)

Thebault, Y.; Grandjean, Y.; Gauthier, V.; Lambert, B.; Debustcher, B.

1998-01-01

From 1992 until 1997, cracking phenomena by thermal fatigue regarding safety injection piping were evidenced on several PWR 900 MW reactors. These events led EDF to the implementation of a first maintenance programme. In December 1996, a new leak occurred on an EDF 900 MW PWR in operation and was located on a safety injection pipe. In site inspections and metallurgical examinations carried out in the EDF hot Laboratory evidenced defects inside the pipe, out of the welding areas. These degradations are the consequence of a fatigue cracking phenomenon with thermal cycling linked to permanent tensile stresses. Following this incident, a programme of non destructive testing was implemented on all the EDF 900 MW plants. These inspections exhibited the same defects on other PWR 900 MW units. The results of the metallurgical examinations and also in site inspection results allowed EDF to understand the phenomenon and to validate an inspection programme on the one hand and a modification of the design of the circuits on the other hand. (authors)

Reliability analysis of stainless steel piping using a single stress corrosion cracking damage parameter

International Nuclear Information System (INIS)

Guedri, A.

2013-01-01

This article presents the results of an investigation that combines standard methods of fracture mechanics, empirical correlations of stress-corrosion cracking, and probabilistic methods to provide an assessment of Intergranular Stress Corrosion Cracking (IGSCC) of stainless steel piping. This is done by simulating the cracking of stainless steel piping under IGSCC conditions using the general methodology recommended in the modified computer program Piping Reliability Analysis Including Seismic Events, and by characterizing IGSCC using a single damage parameter. Good correlation between the pipe end-life probability of leak and the damage values were found. These correlations were later used to generalize this probabilistic fracture model. Also, the probability of detection curves and the benefits of in-service inspection in order to reduce the probability of leak for nuclear piping systems subjected to IGSCC were discussed for several pipe sizes. It was found that greater benefits could be gained from inspections for the large pipe as compared to the small pipe sizes. Also, the results indicate that the use of a better inspection procedure can be more effective than a tenfold increase in the number of inspections of inferior quality. -- Highlights: • We simulate the pipe probability of failure under different level of SCC damages. • The residual stresses are adjusted to calibrate the model. • Good correlations between 40-year cumulative leak probabilities and D σ are found. • These correlations were used to generalize this probabilistic fracture model. • We assess the effect of inspection procedures and scenarios on leak probabilities

Risk-Informed Decisions Optimization in Inspection and Maintenance

International Nuclear Information System (INIS)

Robertas Alzbutas

2002-01-01

The Risk-Informed Approach (RIA) used to support decisions related to inspection and maintenance program is considered. The use of risk-informed methods can help focus the adequate in-service inspections and control on the more important locations of complex dynamic systems. The focus is set on the highest risk measured as conditional core damage frequency, which is produced by the frequencies of degradation and final failure at different locations combined with the conditional failure consequence probability. The probabilities of different degradation states per year and consequences are estimated quantitatively. The investigation of inspection and maintenance process is presented as the combination of deterministic and probabilistic analysis based on general risk-informed model, which includes the inspection and maintenance program features. Such RIA allows an optimization of inspection program while maintaining probabilistic and fundamental deterministic safety requirements. The failure statistics analysis is used as well as the evaluation of reliability of inspections. The assumptions regarding the effectiveness of the inspection methods are based on a classification of the accessibility of the welds during the inspection and on the different techniques used for inspection. The probability of defect detection is assumed to depend on the parameters either through logarithmic or logit transformation. As example the modeling of the pipe systems inspection process is analyzed. The means to reduce a number of inspection sites and the cumulative radiation exposure to the NPP inspection personnel with a reduction of overall risk is presented together with used and developed software. The developed software can perform and administrate all the risk evaluations and ensure the possibilities to compare different options and perform sensitivity analysis. The approaches to define an acceptable level of risk are discussed. These approaches with appropriate software in

Thinned pipe management program of Korean NPPs

International Nuclear Information System (INIS)

Lee, S.H.; Kim, T.R.; Jeon, S.C.; Hwang, K.M.

2003-01-01

Wall thinning of carbon steel pipe components due to Flow-Accelerated Corrosion (FAC) is one of the most serious threats to the integrity of steam cycle systems in Nuclear Power Plants (NPP). If the thickness of a pipe component is reduced below the critical level, it cannot sustain stress and consequently results in leakage or rupture. In order to minimize the possibility of excessive wall thinning, Thinned Pipe Management Program (TPMP) has been set up and being implemented to all Korean NPPs. Important elements of the TPMP include the prediction of the FAC rate for each component based on model analysis, prioritization of pipe components for inspection, thickness measurement, calculation of wear and wear rate for each component. Additionally, decision making associated with replacement or continuous service for thinned pipe components and establishment of long-term strategic management plan based on diagnosis of plant condition regarding overall wall thinning also are essential part of the TPMP. From pre-service inspection data, it has been found that initial thickness is varies, which influences wear and wear rate calculations. (author)

Base-plate effects on pipe-support stiffness

International Nuclear Information System (INIS)

Winkel, B.V.; LaSalle, F.R.

1981-01-01

Present nuclear power plant design methods require that pipe support spring rates be considered in the seismic design of piping systems. Base plate flexibility can have a significant effect on the spring rates of these support structures. This paper describes the field inspection, test, and analytical techniques used to identify and correct excessively flexible base plates on the Fast Flux Test Facility pipe support structures

Advanced management of pipe wall thinning based on prediction-monitor fusion

International Nuclear Information System (INIS)

Kojima, Fumio; Uchida, Shunsuke

2012-01-01

This article is concerned with pipe wall thinning management system by means of hybrid use of simulation and monitoring. First, the computer-aided simulation for predicting wear rate of piping system is developed based on elucidation of thinning mechanism such as flow-accelerated corrosion (FAC). The accurate prediction of wear rate allows us the useful information on region of interest of inspection. Secondly, several monitoring methods are considered in accordance with interest of inspection. Thirdly, probability of detection (POD) is considered for the reliability of inspection data. The final part of this article is devoted to how to improve safety performance under the hybrid use of predicting and monitoring on the proposed pipe wall management. (author)

SAFIRE - a robotic inspection system for CANDU feeders

Energy Technology Data Exchange (ETDEWEB)

Buckingham, R. [OC Robotics, Bristol (United Kingdom)

2011-07-01

The condition of primary circuit feeder pipes in CANDU reactors is relevant to the commercial viability and plant life. One known wear mechanism is external fretting between feeder pipes and adjacent services or support structures, particularly within the Upper Feeder Cabinet (UFC). Fretting leads to wall thinning which must not exceed certain agreed limits. Chafe shields have been added to protect the feeder pipes. Regular inspections are required of the chafe shields, feeder pipes and other structures that may cause feeder damage. Historically, the dose received by inspectors conducting this work has been significant. For this reason Ontario Power Generation has invested in a remotely operated robot system to conduct visual inspections within the UFC. This system, called SAFIRE for 'Snake-Arm Feeder Inspection Robot Equipment' has been deployed at Pickering during 2010 and 2011 and has been used to inspect areas that are extremely difficult to inspect with existing manual techniques. The 2011 scope of work included inspection of a total of 660 feeder pipes in three UFC quadrants, in two reactors. The full scope was completed over a one-month period in Autumn 2011 in which SAFIRE was used during 23, twelve hour shifts. This included two periods each of 72 hours of continuous operation using multiple teams of operators. SAFIRE is remote controlled delivery system for multiple cameras to record still images and video. The main system elements include a snake-arm robot mounted on a mobile vehicle. It can be controlled from up to 500m away using a fibre/copper connection. The snake-arm is 2.2m long, 25mm wide and has 18 degrees of freedom. It is designed to snake between the rows of feeder pipes to inspect feeder/hanger interfaces, both above and below the feeder cabinet catwalks. Future upgrades offer the potential to add additional tools to increase functionality. This paper describes the SAFIRE development process from inception to operational experience

SAFIRE - a robotic inspection system for CANDU feeders

International Nuclear Information System (INIS)

Buckingham, R.

2011-01-01

The condition of primary circuit feeder pipes in CANDU reactors is relevant to the commercial viability and plant life. One known wear mechanism is external fretting between feeder pipes and adjacent services or support structures, particularly within the Upper Feeder Cabinet (UFC). Fretting leads to wall thinning which must not exceed certain agreed limits. Chafe shields have been added to protect the feeder pipes. Regular inspections are required of the chafe shields, feeder pipes and other structures that may cause feeder damage. Historically, the dose received by inspectors conducting this work has been significant. For this reason Ontario Power Generation has invested in a remotely operated robot system to conduct visual inspections within the UFC. This system, called SAFIRE for 'Snake-Arm Feeder Inspection Robot Equipment' has been deployed at Pickering during 2010 and 2011 and has been used to inspect areas that are extremely difficult to inspect with existing manual techniques. The 2011 scope of work included inspection of a total of 660 feeder pipes in three UFC quadrants, in two reactors. The full scope was completed over a one-month period in Autumn 2011 in which SAFIRE was used during 23, twelve hour shifts. This included two periods each of 72 hours of continuous operation using multiple teams of operators. SAFIRE is remote controlled delivery system for multiple cameras to record still images and video. The main system elements include a snake-arm robot mounted on a mobile vehicle. It can be controlled from up to 500m away using a fibre/copper connection. The snake-arm is 2.2m long, 25mm wide and has 18 degrees of freedom. It is designed to snake between the rows of feeder pipes to inspect feeder/hanger interfaces, both above and below the feeder cabinet catwalks. Future upgrades offer the potential to add additional tools to increase functionality. This paper describes the SAFIRE development process from inception to operational experience gained

Nuclear Power Plants Secondary Circuit Piping Wall-Thinning Management in China

International Nuclear Information System (INIS)

Zhong Zhimin; Li Jinsong; Zheng Hui

2012-01-01

Research and field feedbacks showed that nuclear power plants secondary circuit steam and water piping are more sensitive than that of fuel plant to the attack of flow-accelerated corrosion (FAC). FAC, Liquid droplet impingement or cavitation erosion will cause secondary circuit piping local wall-thinning in NPPs. Without effective management, the wall-thinning in those high energy piping will cause leakage or pipe rupture during nuclear power plant operation, more seriously cause unplanned shut down, injured and fatality, or heavy economic losses. This paper briefly introduces the history, development and state of the art of secondary circuit piping wall-thinning management in China NPPs. Then, the effectiveness of inspection grid size selecting was analyzed in detail based on field feedbacks. EPRI recommendatory inspection grid, JSME code recommendatory grid and plant specific inspection grid were compared and the detection probabilities of local wall-thinning were estimated. Then, the development and application of NPPs Secondary Circuit Piping Wall Thickness Management Information System, developed, operated and maintained by our team, was briefly introduced and the statistical analysis results of 11 PWR units were shared. It was conclude that the long term, systemic, effective wall-thinning management strategy of high energy piping was very important to the safety and economic operation of NPPs. Furthermore, take into account the actual situation of China nuclear power plants, some advice and suggestion on developing effective nuclear power plant secondary circuit steam and water piping wall-thinning management system are put forward from code development, design and manufacture, operation management, pipeline and locations selection, inspection method selection and application, thickness measurement result evaluation, residual life predication and decision making, feedbacks usage, personnel training and etc. (author)

Heat transfer pipe shielding device for heat exchanger

International Nuclear Information System (INIS)

Hanawa, Jun.

1991-01-01

The front face and the rear face of a frame that surrounds the circumference of the water chamber body of a multi-tube heat exchanger are covered by a rotational shielding plate. A slit is radially formed to the shielding plate for the insertion of a probe or cleaner to the heat transfer pipe and a deflector is disposed on the side opposite to the slit. The end of the heat transfer pipe to be inspected is exposed to the outer side by way of the slit by the rotation of the shielding plate, and the probe or cleaner is inserted in the heat transfer pipe to conduct an eddy current injury monitoring test or cleaning. The inside of the water chamber and the heat transfer pipe is exhausted by a ventilation nozzle disposed to the frame. Accordingly, a shielding effect upon inspection and cleaning can be obtained and, in addition, inspection and exhaustion at the cleaning position can be conducted easily. Since the operation for attachment and detachment is easy, the effect of reducing radiation dose per unit can be obtained by the shortening of the operation time. (N.H.)

Development of high pressure pipe scanners

International Nuclear Information System (INIS)

Kim, Jae H.; Lee, Jae C.; Moon, Soon S.; Eom, Heung S.; Choi, Yu R.

1998-12-01

This report describes an automatic ultrasonic scanning system for pressure pipe welds, which was developed in this project using recent advanced technologies on mobile robot and computer. The system consists of two modules: a robot scanner module which navigates and manipulates scanning devices, and a data acquisition module which generates ultrasonic signal and processes the data from the scanner. The robot has 4 magnetic wheels and 2 -axis manipulator on which ultrasonic transducer attached. The wheeled robot can navigate curved surface such as outer wall of circular pipes. Magnetic wheels were optimally designed through magnetic field analysis. Free surface sensing and line tracking control algorithm were developed and implemented, and the control devices and software can be used in practical inspection works. We expect our system can contribute to reduction of inspection time, performance enhancement, and effective management of inspection results

A Lift-Off-Tolerant Magnetic Flux Leakage Testing Method for Drill Pipes at Wellhead.

Science.gov (United States)

Wu, Jianbo; Fang, Hui; Li, Long; Wang, Jie; Huang, Xiaoming; Kang, Yihua; Sun, Yanhua; Tang, Chaoqing

2017-01-21

To meet the great needs for MFL (magnetic flux leakage) inspection of drill pipes at wellheads, a lift-off-tolerant MFL testing method is proposed and investigated in this paper. Firstly, a Helmholtz coil magnetization method and the whole MFL testing scheme are proposed. Then, based on the magnetic field focusing effect of ferrite cores, a lift-off-tolerant MFL sensor is developed and tested. It shows high sensitivity at a lift-off distance of 5.0 mm. Further, the follow-up high repeatability MFL probing system is designed and manufactured, which was embedded with the developed sensors. It can track the swing movement of drill pipes and allow the pipe ends to pass smoothly. Finally, the developed system is employed in a drilling field for drill pipe inspection. Test results show that the proposed method can fulfill the requirements for drill pipe inspection at wellheads, which is of great importance in drill pipe safety.

A Lift-Off-Tolerant Magnetic Flux Leakage Testing Method for Drill Pipes at Wellhead

Directory of Open Access Journals (Sweden)

Jianbo Wu

2017-01-01

Full Text Available To meet the great needs for MFL (magnetic flux leakage inspection of drill pipes at wellheads, a lift-off-tolerant MFL testing method is proposed and investigated in this paper. Firstly, a Helmholtz coil magnetization method and the whole MFL testing scheme are proposed. Then, based on the magnetic field focusing effect of ferrite cores, a lift-off-tolerant MFL sensor is developed and tested. It shows high sensitivity at a lift-off distance of 5.0 mm. Further, the follow-up high repeatability MFL probing system is designed and manufactured, which was embedded with the developed sensors. It can track the swing movement of drill pipes and allow the pipe ends to pass smoothly. Finally, the developed system is employed in a drilling field for drill pipe inspection. Test results show that the proposed method can fulfill the requirements for drill pipe inspection at wellheads, which is of great importance in drill pipe safety.

In-Line Acoustic Device Inspection of Leakage in Water Distribution Pipes Based on Wavelet and Neural Network

Directory of Open Access Journals (Sweden)

Dileep Kumar

2017-01-01

Full Text Available Traditionally permanent acoustic sensors leak detection techniques have been proven to be very effective in water distribution pipes. However, these methods need long distance deployment and proper position of sensors and cannot be implemented on underground pipelines. An inline-inspection acoustic device is developed which consists of acoustic sensors. The device will travel by the flow of water through the pipes which record all noise events and detect small leaks. However, it records all the noise events regarding background noises, but the time domain noisy acoustic signal cannot manifest complete features such as the leak flow rate which does not distinguish the leak signal and environmental disturbance. This paper presents an algorithm structure with the modularity of wavelet and neural network, which combines the capability of wavelet transform analyzing leakage signals and classification capability of artificial neural networks. This study validates that the time domain is not evident to the complete features regarding noisy leak signals and significance of selection of mother wavelet to extract the noise event features in water distribution pipes. The simulation consequences have shown that an appropriate mother wavelet has been selected and localized to extract the features of the signal with leak noise and background noise, and by neural network implementation, the method improves the classification performance of extracted features.

Robotic platform for traveling on vertical piping network

Science.gov (United States)

Nance, Thomas A; Vrettos, Nick J; Krementz, Daniel; Marzolf, Athneal D

2015-02-03

This invention relates generally to robotic systems and is specifically designed for a robotic system that can navigate vertical pipes within a waste tank or similar environment. The robotic system allows a process for sampling, cleaning, inspecting and removing waste around vertical pipes by supplying a robotic platform that uses the vertical pipes to support and navigate the platform above waste material contained in the tank.

The development of three dimensional inspection and tracking system for the maintenance of pipes in the nuclear power plants

International Nuclear Information System (INIS)

Hwang, Suk Young; Kim, Chul Jung; Baik, Sung Hoon; Cho, Jai Wan; Park, Seung Kyu

1999-12-01

We developed 3D laser camera sensors for weld seam tracking and inspection of radioactive NPP pipes. The developed sensor's optical system adopts the optical triangulation method with the line beam generation and imaging optics. A laser line extraction algorithm accompanying preprocessing of noise reduction has been developed on images captured from the sensor. Experimental results validate the physical accuracy of the sensor hardware and the robustness of the image processing algorithms. A 3D shape reconstruction algorithm from multiple laser lines was proposed and the resulting 3D shape was visualized on the developed 3D graphic program environment utilizing OpenGL graphic libraries. And also, two D.O.F precise servo controlled mechanism was developed. The experimental results on weld seam tracking and inspection tasks show the practical feasibility of the developed sensors and the image processing algorithms. (author)

The development of three dimensional inspection and tracking system for the maintenance of pipes in the nuclear power plants

Energy Technology Data Exchange (ETDEWEB)

Hwang, Suk Young; Kim, Chul Jung; Baik, Sung Hoon; Cho, Jai Wan; Park, Seung Kyu

1999-12-01

We developed 3D laser camera sensors for weld seam tracking and inspection of radioactive NPP pipes. The developed sensor's optical system adopts the optical triangulation method with the line beam generation and imaging optics. A laser line extraction algorithm accompanying preprocessing of noise reduction has been developed on images captured from the sensor. Experimental results validate the physical accuracy of the sensor hardware and the robustness of the image processing algorithms. A 3D shape reconstruction algorithm from multiple laser lines was proposed and the resulting 3D shape was visualized on the developed 3D graphic program environment utilizing OpenGL graphic libraries. And also, two D.O.F precise servo controlled mechanism was developed. The experimental results on weld seam tracking and inspection tasks show the practical feasibility of the developed sensors and the image processing algorithms. (author)

Fatigue analysis of aluminum drill pipes

Directory of Open Access Journals (Sweden)

João Carlos Ribeiro Plácido

2005-12-01

Full Text Available An experimental program was performed to investigate the fundamental fatigue mechanisms of aluminum drill pipes. Initially, the fatigue properties were determined through small-scale tests performed in an optic-mechanical fatigue apparatus. Additionally, full-scale fatigue tests were carried out with three aluminum drill pipe specimens under combined loading of cyclic bending and constant axial tension. Finally, a finite element model was developed to simulate the stress field along the aluminum drill pipe during the fatigue tests and to estimate the stress concentration factors inside the tool joints. By this way, it was possible to estimate the stress values in regions not monitored during the fatigue tests.

Diagnosis and on-line displacement monitoring for critical pipe of fossil power plant

Energy Technology Data Exchange (ETDEWEB)

Heo, J. S.; Hyun, J. S. [Korea Electric Power Corporation, Seoul (Korea, Republic of); Heo, J. R.; Lee, S. K.; Cho, S. Y. [Korea South-East Power Co., Ltd., Seoul (Korea, Republic of)

2009-07-01

High temperature steam pipes of fossil power plant are subject to a severe thermal range and usually operates well into the creep range. Cyclic operation of the plant subjects the piping system to mechanical and thermal fatigue mechanisms and poor or malfunctional support assemblies can impose massive loads or stress onto the piping system. In order to prevent the serious damage and failure of the critical pipe system, various inspection methods such as visual inspection, computational analysis and on-line piping displacement monitoring were developed. 3-Dimensional piping displacement monitoring system was developed with using he aluminum alloy rod and rotary encoder type sensors, this system was installed and operated on the 'Y' fossil power plant successfully. It is expected that this study will contribute to the safety of piping system, which could minimize stress and extend the actual life of critical piping.

Capacitive gauging apparatus

International Nuclear Information System (INIS)

Walton, H.

1985-01-01

Apparatus for gauging physical dimensions of solid or tubular bodies (e.g. a nuclear fuel pellet) comprises a capacitive transducer having electrodes forming diametrically arranged pairs of capacitors and means for connecting the pairs, preferably sequentially, in an arm of a four arm electrical network. For circumferential scanning of a solid body along its length, the body is moved along a path of travel through head assembly including the transducer by means of plungers with the axis of the body being coincident with the axis of the transducer. As the body moves through the transducer the diametrically arranged pairs of capacitors scan the surface to result in a surface profile of the body. For scanning the bore of a pipe or tube the transducer is inserted as a probe and moved along the bore of the pipe or tube, means being provided for maintaining the probe coaxial with the pipe or tube. (author)

Waste Calcining Facility remote inspection report

International Nuclear Information System (INIS)

Patterson, M.W.; Ison, W.M.

1994-08-01

The purpose of the Waste Calcining Facility (WCF) remote inspections was to evaluate areas in the facility which are difficult to access due to high radiation fields. The areas inspected were the ventilation exhaust duct, waste hold cell, adsorber manifold cell, off-gas cell, calciner cell and calciner vessel. The WCF solidified acidic, high-level mixed waste generated during nuclear fuel reprocessing. Solidification was accomplished through high temperature oxidation and evaporation. Since its shutdown in 1981, the WCFs vessels, piping systems, pumps, off-gas blowers and process cells have remained contaminated. Access to the below-grade areas is limited due to contamination and high radiation fields. Each inspection technique was tested with a mock-up in a radiologically clean area before the equipment was taken to the WCF for the actual inspection. During the inspections, essential information was obtained regarding the cleanliness, structural integrity, in-leakage of ground water, indications of process leaks, indications of corrosion, radiation levels and the general condition of the cells and equipment. In general, the cells contain a great deal of dust and debris, as well as hand tools, piping and miscellaneous equipment. Although the building appears to be structurally sound, the paint is peeling to some degree in all of the cells. Cracking and spalling of the concrete walls is evident in every cell, although the east wall of the off-gas cell is the worst. The results of the completed inspections and lessons learned will be used to plan future activities for stabilization and deactivation of the facility. Remote clean-up of loose piping, hand tools, and miscellaneous debris can start immediately while information from the inspections is factored into the conceptual design for deactivating the facility

Piping reliability improvement through passive seismic supports

International Nuclear Information System (INIS)

Baltus, R.; Rubbers, A.

1999-01-01

The nuclear plants designed in the 1970's were equipped with large quantities of snubbers in auxiliary piping systems. The experience revealed a poor performance of snubbers during periodic inspection, while non-nuclear facility piping survived through strong earthquakes. Consequently, seismic design rules evolved towards more realistic criteria and passive dynamic supports were developed to reduce snubber quantities. These solutions improve the pipe reliability during normal operation while reducing the radiation exposure in a sample line is presented with the impact on pipe stresses compared to the results obtained with passive supports named Limit Stops. (author)

Results of the 4th regular inspection in Unit 1 of the Mihama Nuclear Power Station

International Nuclear Information System (INIS)

1981-01-01

The 4th regular inspection of Unit 1 in the Mihama Nuclear Power Station was made from July, 1975, to December, 1980, on its reactor and associated facilities. The respective stages of inspection during the years are described. The inspection by external appearance examination, disassembling leakage inspection and performance tests indicated crackings in piping for fuel-replacement water tank, the container penetration of recirculation pipe for residual-heat removal, and main steam-relief valve, and leakage in one fuel assembly. Radiation exposure of the personnel during the inspection was less than the permissible dose. Radiation exposure data for the personnel are given in tables. The improvements and repairs done accordingly were as follows: reapir of the piping for a fuel-replacement tank and recirculation piping for residual-heat removal, replacement of the main steam-relief valve, plugging of heating tubes for the steam-generator, replacement of pins and covers for control-rod guide pipes, improvement of safety protection system and installation of rare gas monitor. (J.P.N.)

Proceedings of the specialists' meeting on reliability of the ultrasonic inspection of austenitic materials

Energy Technology Data Exchange (ETDEWEB)

NONE

1980-07-01

The contributions of this meeting addressed several topics: the fundamentals of ultrasonic examination of austenitic materials (effect of anisotropy on propagation, improvement of ultrasonic testing to thick bimetallic welds, aspects of the ultrasonic testing of austenitic steel structures, utilization of a Fisher linear discriminant function in intergranular stress corrosion cracking or IGSCC detection, case of coarse grain austenitic welds, efforts of the Argonne National Laboratory), instruments and methods (longitudinal wave ultrasonic inspection, Grass echo suppression technique during the ultrasonic inspection of fuel cladding tubes, inspections of fillet and butt welds, improvement by signal averaging techniques, multiple bearing angle crack detector for cladded pipes examinations, flow-to-grain echo enhancement by split-spectrum processing, ultrasonic imaging techniques, ultrasonic inspection of pipe weldments for IGSCC), industrial practice (ultrasonic testing techniques for fabrication and in-service inspection, experiences in ultrasonic examination of austenitic steel components, experience and practice on nuclear piping in Spain, detection of underclad defects, sizing of cracks perpendicular to stainless overlay), and reliability (survey of ultrasonic testing in austenitic weld material, examination of electron beam welds, factors affecting the reliability of ultrasonic examination, detectability of IGSCC, ultrasonic inspection reliability for primary piping systems)

Proceedings of the specialists' meeting on reliability of the ultrasonic inspection of austenitic materials

International Nuclear Information System (INIS)

1980-01-01

The contributions of this meeting addressed several topics: the fundamentals of ultrasonic examination of austenitic materials (effect of anisotropy on propagation, improvement of ultrasonic testing to thick bimetallic welds, aspects of the ultrasonic testing of austenitic steel structures, utilization of a Fisher linear discriminant function in intergranular stress corrosion cracking or IGSCC detection, case of coarse grain austenitic welds, efforts of the Argonne National Laboratory), instruments and methods (longitudinal wave ultrasonic inspection, Grass echo suppression technique during the ultrasonic inspection of fuel cladding tubes, inspections of fillet and butt welds, improvement by signal averaging techniques, multiple bearing angle crack detector for cladded pipes examinations, flow-to-grain echo enhancement by split-spectrum processing, ultrasonic imaging techniques, ultrasonic inspection of pipe weldments for IGSCC), industrial practice (ultrasonic testing techniques for fabrication and in-service inspection, experiences in ultrasonic examination of austenitic steel components, experience and practice on nuclear piping in Spain, detection of underclad defects, sizing of cracks perpendicular to stainless overlay), and reliability (survey of ultrasonic testing in austenitic weld material, examination of electron beam welds, factors affecting the reliability of ultrasonic examination, detectability of IGSCC, ultrasonic inspection reliability for primary piping systems)

Acoustic inspection device

Energy Technology Data Exchange (ETDEWEB)

Diaz, Aaron A.; Burghard, Brion J.; Skorpik, James R.; Pappas, Richard A.; Mullen, O. Dennis; Samuel, Todd J.; Reid, Larry D.; Harris, Joe C.; Valencia, Juan D.; Smalley, Jonathan T.; Shepard, Chester L.; Taylor, Theodore T.

2005-09-06

An ultrasound inspection apparatus particularly adapted to examine containers (sealed or unsealed) containing a liquid or solid bulk material. The apparatus has an overall configuration of a hand held pistol with a front transducer contact surface that is positioned against a front wall of the container. An ultrasound pulse is transmitted from the apparatus to be reflected from a back wall of a container being investigated. The received echo pulse is converted to a digital waveform. The waveform is analyzed relative to temperature, travel distance of the pulse(s), and time of travel to ascertain characteristics of the liquid or other materials and to provide identification of the same.

Lessons Learned From Implementation of Westinghouse Owners Group Risk-Informed Inservice Inspection Methodology for Piping

International Nuclear Information System (INIS)

Stevenson, Paul R.; Haessler, Richard L.; McNeill, Alex; Pyne, Mark A.; West, Raymond A.

2006-01-01

Risk-informed inservice inspection (ISI) programs have been in use for over seven years as an alternative to current regulatory requirements in the development and implementation of ISI programs for nuclear plant piping systems. Programs using the Westinghouse Owners Group (WOG) (now known as the Pressurized Water Reactor Owners Group - PWROG) risk-informed ISI methodology have been developed and implemented within the U.S. and several other countries. Additionally, many plants have conducted or are in the process of conducting updates to their risk-informed ISI programs. In the development and implementation of these risk-informed ISI programs and the associated updates to those programs, the following important lessons learned have been identified and are addressed. Concepts such as 'loss of inventory', which are typically not modeled in a plant's probabilistic risk assessment (PRA) model for all systems. The importance of considering operator actions in the identification of consequences associated with a piping failure and the categorization of segments as high safety significant (HSS) or low safety significant (LSS). The impact that the above considerations have had on the large early release frequency (LERF) and categorization of segments as HSS or LSS. The importance of automation. Making the update process more efficient to reduce costs associated with maintaining the risk-informed ISI program. The insights gained are associated with many of the steps in the risk-informed ISI process including: development of the consequences associated with piping failures, categorization of segments, structural element selection and program updates. Many of these lessons learned have impacted the results of the risk-informed ISI programs and have impacted the updates to those programs. This paper summarizes the lessons learned and insights gained from the application of the WOG risk-informed ISI methodology in the U.S., Europe and Asia. (authors)

Technical Aspect on Procedure of Gamma-Ray Pipeline Inspection

International Nuclear Information System (INIS)

Rasif Mohd Zain; Ainul Mardhiah Terry; Norman Shah Dahing

2015-01-01

The main problems happen in industrial pipelines are deposit build-up, blockage, corrosion and erosion. These effects will give a constraint in transporting refined products to process or production points and cause a major problem in production. One of the techniques to inspect the problem is using gamma-ray pipe scans. The principle of the technique is gamma-ray absorption technique. In this paper describes on the technical aspect to perform the pipe inspection in laboratory work. (author)

Ultrasonic inspection reliability for intergranular stress corrosion cracks

Energy Technology Data Exchange (ETDEWEB)

Heasler, P G; Taylor, T T; Spanner, J C; Doctor, S R; Deffenbaugh, J D [Pacific Northwest Lab., Richland, WA (USA)

1990-07-01

A pipe inspection round robin entitled Mini-Round Robin'' was conducted at Pacific Northwest Laboratory from May 1985 through October 1985. The research was sponsored by the US Nuclear Regulatory Commission, Office of Nuclear Regulatory Research under a program entitled Evaluation and Improvement of NDE Reliability for Inservice Inspection of Light Water Reactors.'' The Mini-Round Robin (MRR) measured the intergranular stress corrosion (GSC) crack detection and sizing capabilities of inservice inspection (ISI) inspectors that had passed the requirements of IEB 83-02 and the Electric Power Research Institute (EPRI) sizing training course. The MRR data base was compared with an earlier Pipe Inspection Round Robin (PIRR) that had measured the performance of inservice inspection prior to 1982. Comparison of the MRR and PIRR data bases indicates no significant change in the inspection capability for detecting IGSCC. Also, when comparing detection of long and short cracks, no difference in detection capability was measured. An improvement in the ability to differentiate between shallow and deeper IGSCC was found when the MRR sizing capability was compared with an earlier sizing round robin conducted by the EPRI. In addition to the pipe inspection round robin, a human factors study was conducted in conjunction with the Mini-Round Robin. The most important result of the human factors study is that the Relative Operating Characteristics (ROC) curves provide a better methodology for describing inspector performance than only probability of detection (POD) or single-point crack/no crack data. 6 refs., 55 figs., 18 tabs.

Accumulation and preparation of nondestructive inspection data for nuclear power plants

Energy Technology Data Exchange (ETDEWEB)

NONE

2013-08-15

In recent years, flaws due to stress corrosion cracking (SCC) in stainless steel piping and nickel based alloy welds were detected at nuclear power plants in Japan. Weld Overlay (WOL) has been developed as a repairing method for piping items without removing flaws. Since the inspection techniques for WOL pipes and nickel based alloy welds are not verified enough in Japan, Japan Nuclear Energy Safety Organization (JNES) has been carrying out a six year research project entitled 'Accumulation and Preparation of Nondestructive Inspection Data for Nuclear Power Plants' regarding nondestructive inspection since FY2007. In this research project, detection and sizing capability of SCC by Ultrasonic Testing (UT) are evaluated using mockup tests. In addition, the results of this project and past nondestructive inspection data performed by JNES projects are gathered, and inputted into the database of NDT information. In FY2012, followings were conducted. 1) Analysis for UT measurement results of nickel based alloy weld simulating safe end of reactor vessel outlet nozzle. 2) Analysis for UT measurement results of cast stainless steel piping. 3) Development of interface of UT simulation. 4) Development of nondestructive testing guideline. (author)

24 CFR 3280.612 - Tests and inspection.

Science.gov (United States)

2010-04-01

... leaks. Then the system shall be unplugged and emptied. The waste piping above the level of the water... water and checking for leaks and retarded flow while they are being emptied. (d) Shower compartments... and inspection. (a) Water system. All water piping in the water distribution system shall be subjected...

Evaluations of Structural Failure Probabilities and Candidate Inservice Inspection Programs

Energy Technology Data Exchange (ETDEWEB)

Khaleel, Mohammad A.; Simonen, Fredric A.

2009-05-01

The work described in this report applies probabilistic structural mechanics models to predict the reliability of nuclear pressure boundary components. These same models are then applied to evaluate the effectiveness of alternative programs for inservice inspection to reduce these failure probabilities. Results of the calculations support the development and implementation of risk-informed inservice inspection of piping and vessels. Studies have specifically addressed the potential benefits of ultrasonic inspections to reduce failure probabilities associated with fatigue crack growth and stress-corrosion cracking. Parametric calculations were performed with the computer code pc-PRAISE to generate an extensive set of plots to cover a wide range of pipe wall thicknesses, cyclic operating stresses, and inspection strategies. The studies have also addressed critical inputs to fracture mechanics calculations such as the parameters that characterize the number and sizes of fabrication flaws in piping welds. Other calculations quantify uncertainties associated with the inputs calculations, the uncertainties in the fracture mechanics models, and the uncertainties in the resulting calculated failure probabilities. A final set of calculations address the effects of flaw sizing errors on the effectiveness of inservice inspection programs.

Development of a piping thickness monitoring system using equipotential switching direct current potential drop method

International Nuclear Information System (INIS)

Kyung Ha, Ryu; Na Young, Lee; Il Soon, Hwang

2007-01-01

As nuclear power plants age, low alloy steel piping undergoes wall thickness reduction due to Flow Accelerated Corrosion (FAC). Persisting pipe rupture accidents prompted thinned pipe management programs. As a consequence extensive inspection activities are made based on the Ultrasonic Technique (UT). As the inspection points increase, time is needed to cover required inspection areas. In this paper, we present the Wide Range Monitoring (WiRM) concept with Equipotential Switching Direct Current Potential Drop (ES-DCPD) method by which FAC-active areas can be screened for detailed UT inspections. To apply ES-DCPD, we developed an electric resistance network model and electric field model based on Finite Element Analysis (FEA) to verify its feasibility. Experimentally we measured DCPD of the pipe elbow and confirmed the validity using UT inspections. For a more realistic validation test, we designed a high temperature flow test loop with environmental parameters turned for FAC simulation in the laboratory. Using electrochemical monitoring of water chemistry and local flow velocity prediction by computational fluid dynamic model, FAC rate is estimated. Based on the FAC prediction model and the simulation loop test, we plan to demonstrate the applicability of ES-DCPD in the PWR secondary environment. (authors)

CT image reconstruction of steel pipe section from few projections using the method of rotating polar-coordinate

International Nuclear Information System (INIS)

Peng Shuaijun; Wu Zhifang

2008-01-01

Fast online inspection in steel pipe production is a big challenge. Radiographic CT imaging technology, a high performance non-destructive testing method, is quite appropriate for inspection and quality control of steel pipes. The method of rotating polar-coordinate is used to reconstruct the steel pipe section from few projections with the purpose of inspecting it online. It reduces the projection number needed and the data collection time, and accelerates the reconstruction algorithm and saves the inspection time evidently. The results of simulation experiment and actual experiment indicate that the image quality and reconstruction time of rotating polar-coordinate method meet the requirements of inspecting the steel tube section online basically. The study is of some theoretical significance and the method is expected to be widely used in practice. (authors)

Assessment of Pipe Wall Loss Using Guided Wave Testing

International Nuclear Information System (INIS)

Joo, Kyung Mun; Jin, Seuk Hong; Moon, Yong Sig

2010-01-01

Flow accelerated corrosion(FAC) of carbon steel pipes in nuclear power plants has been known as one of the major degradation mechanisms. It could have bad influence on the plant reliability and safety. Also detection of FAC is a significant cost to the nuclear power plant because of the need to remove and replace insulation. Recently, the interest of the guided wave testing(GWT) has grown because it allows long range inspection without removing insulation of the pipe except at the probe position. If GWT can be applied to detection of FAC damages, it will can significantly reduce the cost for the inspection of the pipes. The objective of this study was to determine the capability of GWT to identify location of FAC damages. In this paper, three kinds of techniques were used to measure the amplitude ratio between the first and the second welds at the elbow area of mock-ups that contain real FAC damages. As a result, optimal inspection technique and minimum detectability to detect FAC damages drew a conclusion

Apparatus for detecting leakage of liquid sodium

Science.gov (United States)

Himeno, Yoshiaki

1978-01-01

An apparatus for detecting the leakage of liquid sodium includes a cable-like sensor adapted to be secured to a wall of piping or other equipment having sodium on the opposite side of the wall, and the sensor includes a core wire electrically connected to the wall through a leak current detector and a power source. An accidental leakage of the liquid sodium causes the corrosion of a metallic layer and an insulative layer of the sensor by products resulted from a reaction of sodium with water or oxygen in the atmospheric air so as to decrease the resistance between the core wire and the wall. Thus, the leakage is detected as an increase in the leaking electrical current. The apparatus is especially adapted for use in detecting the leakage of liquid sodium from sodium-conveying pipes or equipment in a fast breeder reactor.

Development of bore tools for pipe welding and cutting

International Nuclear Information System (INIS)

Oka, Kiyoshi; Ito, Akira; Takiguchi, Yuji

1998-01-01

In the International Thermonuclear Experimental Reactor (ITER), in-vessel components replacement and maintenance requires that connected cooling pipes be cut and removed beforehand and that new components be installed to which cooling pipes must be rewelded. All welding must be inspected for soundness after completion. These tasks require a new task concept for ensuring shielded areas and access from narrow ports. Thus, it became necessary to develop autonomous locomotion welding and cutting tools for branch and main pipes to weld pipes by in-pipe access; a system was proposed that cut and welded branch and main pipes after passing inside pipe curves, and elemental technologies developed. This paper introduces current development in tools for welding and cutting branch pipes and other tools for welding and cutting the main pipe. (author)

Development of bore tools for pipe welding and cutting

Energy Technology Data Exchange (ETDEWEB)

Oka, Kiyoshi; Ito, Akira; Takiguchi, Yuji [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

1998-04-01

In the International Thermonuclear Experimental Reactor (ITER), in-vessel components replacement and maintenance requires that connected cooling pipes be cut and removed beforehand and that new components be installed to which cooling pipes must be rewelded. All welding must be inspected for soundness after completion. These tasks require a new task concept for ensuring shielded areas and access from narrow ports. Thus, it became necessary to develop autonomous locomotion welding and cutting tools for branch and main pipes to weld pipes by in-pipe access; a system was proposed that cut and welded branch and main pipes after passing inside pipe curves, and elemental technologies developed. This paper introduces current development in tools for welding and cutting branch pipes and other tools for welding and cutting the main pipe. (author)

Development of seamless forged pipe and fitting for BWR recirculation loop piping with improved resistance to intergranular stress corrosion cracking

International Nuclear Information System (INIS)

Ohnishi, Keizo; Tsukada, Hisashi; Kobayashi, Masayoshi; Iwadate, Tadao; Ono, Shinichi

1981-01-01

As a primary remedy for IGSCC of primary loop piping, especially Recirculation Loop Piping of BWR, extra low carbon stainless steel with high nitrogen content has become to be used. While, in order to make In-service Inspection easier and complete, new design of piping which decrease both number and total length of weld line has been considered. Japan Steel Works has developed the research on large size seamless forged pipe and fitting made from high nitrogen extra low carbon 316 stainless steel. This paper describes the key points of manufacturing technology as well as the material properties, especially strength and intergranular-corrosion and intergranular- stress-corrosion-cracking-resistivities of these forged pipe and fitting. (author)

A Simulation Tool for Ultrasonic Inspection

Energy Technology Data Exchange (ETDEWEB)

Krishnamurthy, Adarsh; Mohan, K. V.; Karthikeyan, Soumya; Krishnamurthy, C. V.; Balasubramaniam, Krishnan [Indian Institute of Technology, Tamil Nadu (India)

2006-06-15

A simulation program SIMULTSONIC is under development at CNDE to help determine and/or help optimize ultrasonic probe locations for inspection of complex components. SIMULTSONIC provides a ray-trace based assessment for immersion and contact modes of inspection. The code written in Visual C++ operating in Microsoft Windows environment provides an interactive user interface. In this paper, a description of the various features of SIMULTSONIC is given followed by examples illustrating the capability of SIMULTSONIC to deal with inspection of canonical objects such as pipes. In particular, the use of SIMULTSONIC in the inspection of very thin-walled pipes (with 450 urn wall thickness) is described. Ray trace based assessment was done using SIMULTSONIC to determine the standoff distance and the angle of oblique incidence for an immersion mode focused transducer. A 3-cycle Hanning window pulse was chosen for simulations. Experiments were carried out to validate the simulations. The A-scans and the associated B-Scan images obtained through simulations show good correlation with experimental results, both with the arrival time of the signal as well as with the signal amplitudes

49 CFR 234.211 - Security of warning system apparatus.

Science.gov (United States)

2010-10-01

... 49 Transportation 4 2010-10-01 2010-10-01 false Security of warning system apparatus. 234.211... ADMINISTRATION, DEPARTMENT OF TRANSPORTATION GRADE CROSSING SIGNAL SYSTEM SAFETY AND STATE ACTION PLANS Maintenance, Inspection, and Testing Maintenance Standards § 234.211 Security of warning system apparatus...

Wall thinning trend analyses for secondary side piping of Korean NPPs

International Nuclear Information System (INIS)

Hwang, K.M.; Jin, T.E.; Lee, S.H.; Jeon, S.C.

2003-01-01

Since the mid-1990s, nuclear power plants in Korea have experienced wall thinning, leaks, and ruptures of secondary side piping caused by flow-accelerated corrosion (FAC). The pipe failures have increased as operating time progresses. In order to prevent the FAC-induced pipe failures and to develop an effective FAC management strategy, KEPRI and KOPEC have conducted a study for developing systematic FAC management technology for secondary side piping of all Korean nuclear power plants. As a part of the study, FAC analyses were performed using the CHECWORKS code. The analysis results were used to select components for inspection and to determine inspection intervals on each nuclear power plant. This paper describes the introduction of the FAC analysis method and the wall thinning trend analysis results by reactor type, system, and water treatment amine. This paper also represents the site application feasibility for secondary side piping management. The site application feasibility of the analysis results was proven by comparisons of predicted and measured wear rates. (author)

Evaluation of Effect by Internal Flow on Ultrasonic Testing Flaw Sizing in Piping

International Nuclear Information System (INIS)

Lee, Jeong Seok; Yoon, Byung Sik; Kim, Yong Sik

2013-01-01

In this study, the ultrasonic amplitude difference between air filled and water filled piping in nuclear power plant is compared by modeling approach. In this study, ultrasonic amplitude differences between air and water filled pipe are evaluated by modeling approach. Consequently, we propose the following results. The ultrasonic amplitude difference between air and water filled condition is measured by lower than 1 dB in modeling calculation. The flaw length sizing error between air and water filled condition shows same results based on 12 dB drop method even thought the amplitude difference is 1 dB. Most of the piping welds in nuclear power plants are inspected periodically using ultrasonic techniques to detect service-induced flaws such as IGSCC cracking. The inspection results provide information such as location, maximum amplitude response, ultrasonic length, height and finally the nature or flaw pattern. The founded flaw in ultrasonic inspection is accepted or rejected based on these information. Specially, the amplitude of flaw response is very important to estimate the flaw size. Currently the ultrasonic inspections in nuclear power plant components are performed by specific inspection procedure which describing inspection technique include inspection system, calibration methodology and flaw characterizing methodology. To perform ultrasonic inspection during in-service inspection, reference gain should be established before starting ultrasonic inspection by requirement of ASME code. This reference gain used as basic criteria to evaluate flaw sizing. Sometimes, a little difference in establishing reference gain between calibration and field condition can lead to deviation in flaw sizing. Due to this difference, the inspection result may cause flaw sizing error

Device for the automatic X-ray testing of welded joints of pipes

International Nuclear Information System (INIS)

Ries, K.; Hannoschieck, K.; Rozic, K.M.; Basler, G.

1979-01-01

The notification flows of the tested pipes determined by the ultrasonic inspection are transmitted to the X-ray film automatic charger in the X-ray test room. The roll table for the pipes from the ultrasonic inspection to the X-ray test room is provided with an arrangement for weld detection and tube lathe, so that the X-ray films can be set on the corresponding spot by means of a cantilever. (RW) [de

A review of nondestructive examination technology for polyethylene pipe in nuclear power plant

Science.gov (United States)

Zheng, Jinyang; Zhang, Yue; Hou, Dongsheng; Qin, Yinkang; Guo, Weican; Zhang, Chuck; Shi, Jianfeng

2018-05-01

Polyethylene (PE) pipe, particularly high-density polyethylene (HDPE) pipe, has been successfully utilized to transport cooling water for both non-safety- and safety-related applications in nuclear power plant (NPP). Though ASME Code Case N755, which is the first code case related to NPP HDPE pipe, requires a thorough nondestructive examination (NDE) of HDPE joints. However, no executable regulations presently exist because of the lack of a feasible NDE technique for HDPE pipe in NPP. This work presents a review of current developments in NDE technology for both HDPE pipe in NPP with a diameter of less than 400 mm and that of a larger size. For the former category, phased array ultrasonic technique is proven effective for inspecting typical defects in HDPE pipe, and is thus used in Chinese national standards GB/T 29460 and GB/T 29461. A defect-recognition technique is developed based on pattern recognition, and a safety assessment principle is summarized from the database of destructive testing. On the other hand, recent research and practical studies reveal that in current ultrasonic-inspection technology, the absence of effective ultrasonic inspection for large size was lack of consideration of the viscoelasticity effect of PE on acoustic wave propagation in current ultrasonic inspection technology. Furthermore, main technical problems were analyzed in the paper to achieve an effective ultrasonic test method in accordance to the safety and efficiency requirements of related regulations and standards. Finally, the development trend and challenges of NDE test technology for HDPE in NPP are discussed.

Methods and apparatus for multi-parameter acoustic signature inspection

Energy Technology Data Exchange (ETDEWEB)

Diaz, Aaron A [Richland, WA; Samuel, Todd J [Pasco, WA; Valencia, Juan D [Kennewick, WA; Gervais, Kevin L [Richland, WA; Tucker, Brian J [Pasco, WA; Kirihara, Leslie J [Richland, WA; Skorpik, James R [Kennewick, WA; Reid, Larry D [Benton City, WA; Munley, John T [Benton City, WA; Pappas, Richard A [Richland, WA; Wright, Bob W [West Richland, WA; Panetta, Paul D [Richland, WA; Thompson, Jason S [Richland, WA

2007-07-24

A multiparameter acoustic signature inspection device and method are described for non-invasive inspection of containers. Dual acoustic signatures discriminate between various fluids and materials for identification of the same.

Characterization of pipes, drain lines, and ducts using the pipe explorer system

International Nuclear Information System (INIS)

Cremer, C.D.; Kendrick, D.T.; Cramer, E.

1997-01-01

As DOE dismantles its nuclear processing facilities, site managers must employ the best means of disposing or remediating hundreds of miles of potentially contaminated piping and duct work. Their interiors are difficult to access, and in many cases even the exteriors are inaccessible. Without adequate characterization, it must be assumed that the piping is contaminated, and the disposal cost of buried drain lines can be on the order of $1,200/ft and is often unnecessary as residual contamination levels often are below free release criteria. This paper describes the program to develop a solution to the problem of characterizing radioactive contamination in pipes. The technical approach and results of using the Pipe Explorer trademark system are presented. The heart of the system is SEA's pressurized inverting membrane adapted to transport radiation detectors and other tools into pipes. It offers many benefits over other pipe inspection approaches. It has video and beta/gamma detection capabilities, and the need for alpha detection has been addressed through the development of the Alpha Explorer trademark. These systems have been used during various stages of decontamination and decommissioning of DOE sites, including the ANL CP-5 reactor D ampersand D. Future improvements and extensions of their capabilities are discussed

On the development of the METAR family of inspection tools

Energy Technology Data Exchange (ETDEWEB)

Lavoie, E. [Inst. de recherche d' Hydro-Quebec, Varennes, Quebec (Canada)]. E-mail: lavoie.eric@ireq.ca; Rousseau, G. [Hydro-Quebec, Central Nucleaire Gentilly-2, Gentilly, Quebec (Canada); Reynaud, L. [Inst. de recherche d' Hydro-Quebec, Varennes, Quebec (Canada)

2003-07-01

Since 1998, Hydro Quebec Research Centre (IREQ), in collaboration with Gentilly-2, has been working on the development of inspection devices for the feeder tubes of CANDU power plants. The first tool to come out of this work was the Metar bracelet, now used throughout the CANDU utilities, consisting of 14 ultrasonic probes held in place in a rigid bracelet to measure the thickness of the pipes and moved around manually along the pipe. Following the success of the Metar, a motorized version, i.e. the Crawler, has been developed to inspect beyond the operator arm's reach to access hard to reach place or further down the pipes in the reactor. This new system has been tested at 3 different stations and will be commercially available soon. Finally, the same technology was used to develop a motorized 2-axis crack detection device to answer new concerns about the feeder. Other configurations, depending on the demands from the industry, could also be developed for specific inspection needs, for example; inspection of the graylock welds, 360{sup o} inspection of feeders, or multitasking inspection on a single frame, etc. Most of the designs shown in this article have been or will be patented and are, or will be, licensed to a partner company to make them commercially available to the industry. This paper gives a brief history of the project and a description of the technologies developed in the last 5 years concerning feeder inspection. (author)

Study to define NDE research for inspection of stainless steels

International Nuclear Information System (INIS)

Reinhart, E.R.

1978-08-01

After the boiling water reactor (BWR) stress corrosion cracking incidents on 4- and 10-inch stainless steel piping, the Electric Power Research Institute (EPRI) organized a round-robin ultrasonic examination of piping removed from service (TPS-75-609). Five inspection teams participated in this program, using both a standard procedure and the individual team procedure. The original intent was to section the piping after the program to evaluate the effectiveness of state-of-the-art ultrasonics in finding stress corrosion cracking. The sectioning was delayed, however, to allow research and development (R and D) groups time to perform basic measurements aimed at determining optimum search unit and instrument characteristics for the ultrasonic examination of stainless steel piping and to study the applicability of various advanced inspection methods. This additional effort was funded as part of an EPRI technical planning study (TPS-75-620), A Study to Define NDE Research for Inspection of Stainless Steels. Inspection methods evaluated in this study included (1) processing of manual scan data using a miniature programmable calculator (Aerojet Nuclear); (2) investigation into the performance characteristics of three experimental ultrasonic transducers (Battelle-Columbus Laboratories); (3) analysis of fundamental ultrasonic response data from intergranular stress corrosion cracks in stainless steels (Southwest Research Institute); and (4) a feasibility study of advanced signal processing and pattern recognition for analyzing flaws in stainless steel piping (Ultrasonics International). The results of the studies compiled in the report have indicated the direction for future research and development and have formed the basis for the recently initiated EPRI Research Project 892, Ultrasonic System Optimization

Magnetic Actuator with Multiple Vibration Components Arranged at Eccentric Positions for Use in Complex Piping

Directory of Open Access Journals (Sweden)

Hiroyuki Yaguchi

2016-06-01

Full Text Available This paper proposes a magnetic actuator using multiple vibration components to perform locomotion in a complex pipe with a 25 mm inner diameter. Due to the desire to increase the turning moment in a T-junction pipe, two vibration components were attached off-center to an acrylic plate with an eccentricity of 2 mm. The experimental results show that the magnetic actuator was able to move at 40.6 mm/s while pulling a load mass of 20 g in a pipe with an inner diameter of 25 mm. In addition, this magnetic actuator was able to move stably in U-junction and T-junction pipes. If a micro-camera is implemented in the future, the inspection of small complex pipes can be enabled. The possibility of inspection in pipes with a 25 mm inner diameter was shown by equipping the pipe with a micro-camera.

Programmable - logic equipment for ultrasound periodic inspections of reactor pressure vessels

International Nuclear Information System (INIS)

Haniger, L.

1980-01-01

Two alternatives are presented of programmable logic corresponding to the 2nd generation of the apparatus for performing periodic ultrasonic inspections of power reactor pressure vessels and a solution is outlined of inspecting the circumferential weld on the pressure vessel head. The apparatus will allow using any measuring head taken into consideration for operational inspection. Command words are taken from a punched type reader. Czechoslovak made RAM memories are used. The algorithm of instrument function is supposed to be controlled by a microprocessor as soon as necessary preconditions for this technology are created in Czechoslovakia

Apparatus for gamma ray radiography

International Nuclear Information System (INIS)

Kobayashi, Masatoshi; Enomoto, Shigemasa; Oga, Hiroshi

1979-01-01

This is the standard of Japan Non-Destructive Inspection Society, NDIS 1101-79, which stipulates on the design, construction and testing method of the apparatuses for gamma ray radiography used for taking industrial radiograms. The gamma ray apparatuses stipulated in this standard are those containing sealed radioactive isotopes exceeding 100 μCi, which emit gamma ray. The gamma ray apparatuses are classified into three groups according to their movability. The general design conditions, the irradiation dose rate and the sealed radiation sources for the gamma ray apparatuses are stipulated. The construction of the gamma ray apparatuses must be in accordance with the notification No. 52 of the Ministry of Labor, and safety devices and collimators must be equipped. The main bodies of the gamma ray apparatuses must pass the vibration test, penetration test, impact test and shielding efficiency test. The method of each test is described. The attached equipments must be also tested. The tests according to this standard are carried out by the makers of the apparatuses. The test records must be made when the apparatuses have passed the tests, and the test certificates are attached. The limit of guarantee by the endurance test must be clearly shown. The items to be shown on the apparatuses are stipulated. (Kako, I.)

Development of an ISI robot for the fast breeder reactor MONJU primary heat transfer system piping

International Nuclear Information System (INIS)

Tagawa, Akihiro; Ueda, Masashi; Yamashita, Takuya; Narisawa, Masataka; Haga, Kouichi

2011-01-01

This paper describes the development of a new inspection robot for the In-Service Inspection of the heat transfer system of the Fast Breeder Reactor MONJU. The inspection was carried out using a tire-type ultrasonic sensor for volumetric tests at high temperature (atmosphere, 55degC; piping surface, 80degC) and radiation exposure condition (dose rate, 10 mGy/h; piping surface dose rate, 15 mGy/h). An inspection robot using a new tire type for the ultrasonic testing sensor and a new control method was developed. A signal-to-noise ratio S/N over 2 was obtained during the functional test for a calibration defect with a depth of 50%t (from the tube wall thickness). In the automatic inspection test, an EDM slit with a depth of 9% from the pipe thickness was detectable and with an S/N ratio = 4.0 (12.0 dB). (author)

Nuclear power plant pressure vessels. Inservice inspections

International Nuclear Information System (INIS)

1995-01-01

The requirements for the planning and reporting of inservice inspections of nuclear power plant pressure vessels are presented. The guide specifically applies to inservice inspections of Safety class 1 and 2 nuclear power plant pressure vessels, piping, pumps and valves plus their supports and reactor pressure vessel internals by non- destructive examination methods (NDE). Inservice inspections according to the Pressure Vessel Degree (549/73) are discussed separately in the guide YVL 3.0. (4 refs.)

An overview of in-service inspection for nuclear power plants in Japan

International Nuclear Information System (INIS)

Takano, Eishiro

1996-01-01

In nuclear power stations, for maintaining the safety of machinery and equipment, it is stipulated to carry out periodic inspection. The contents of the periodic inspection and the inspections of important matters are explained. In-service inspection (ISI) is the nondestructive inspection for confirming the soundness of reactor pressure vessels, main pipings, valves and others. The stipulations on the scope and time of the periodic inspection and ISI, the course of introducing ISI into Japan, and the basic way of thinking on ISI are described. Pre-service inspection (PSI) is carried out for the purpose of collecting and recording the initial data for ISI. The range of the objects of nondestructive inspection and leak test and the range of the objects of leak test only are shown. As to nondestructive inspection, the parts to be inspected, the frequency of inspection and the methods of inspection, and the method of leak test are described. As the present state of inspection technology, the automatic ultrasonic flow detectors for reactor vessels, piping welded parts and reactor vessel stud bolts, and the eddy current flaw detector for steam generator tubes are explained. (K.I.)

Using Low-Frequency Phased Arrays to Detect Cracks in Cast Austenitic Piping Components

International Nuclear Information System (INIS)

Anderson, Michael T.; Cumblidge, Stephen E.; Doctor, Steven R.

2005-01-01

As part of a multi-year program funded by the United States Nuclear Regulatory Commission (US NRC) to address NDE reliability of inservice inspection (ISI) programs, recent studies conducted at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington, have focused on assessing novel NDE approaches for the inspection of coarse-grained, cast stainless steel reactor components. The primary objective of this work is to provide information to the US NRC on the utility, effectiveness and reliability of ultrasonic testing (UT) and eddy current testing (ET) inspection techniques as related to the ISI of primary piping components in pressurized water reactors (PWRs). This paper describes progress, recent developments and early results from an assessment of a portion of this work relating to the ultrasonic low frequency phased array inspection technique. Westinghouse Owner's Group (WOG) cast stainless steel pipe segments with thermal and mechanical fatigue cracks, PNNL samples containing thermal fatigue cracks and several blank vintage specimens having very coarse grains that are representative of early centrifugally cast piping installed in PWRs, are being used for assessing the inspection method. The phased array approach was implemented using an R/D Tech Tomoscan III system operating at 1.0 MHz and 500 kHz, providing composite volumetric images of the samples. Several dual, transmit-receive, custom designed low-frequency arrays are employed in laboratory trials. Results from laboratory studies for assessing detection of thermal and mechanical fatigue cracks in cast stainless steel piping welds are discussed

Capacitance probe for detection of anomalies in non-metallic plastic pipe

Science.gov (United States)

Mathur, Mahendra P.; Spenik, James L.; Condon, Christopher M.; Anderson, Rodney; Driscoll, Daniel J.; Fincham, Jr., William L.; Monazam, Esmail R.

2010-11-23

The disclosure relates to analysis of materials using a capacitive sensor to detect anomalies through comparison of measured capacitances. The capacitive sensor is used in conjunction with a capacitance measurement device, a location device, and a processor in order to generate a capacitance versus location output which may be inspected for the detection and localization of anomalies within the material under test. The components may be carried as payload on an inspection vehicle which may traverse through a pipe interior, allowing evaluation of nonmetallic or plastic pipes when the piping exterior is not accessible. In an embodiment, supporting components are solid-state devices powered by a low voltage on-board power supply, providing for use in environments where voltage levels may be restricted.

Current deflection NDE for pipeline inspection and monitoring

Science.gov (United States)

Jarvis, Rollo; Cawley, Peter; Nagy, Peter B.

2016-02-01

Failure of oil and gas pipelines can often be catastrophic, therefore routine inspection for time dependent degradation is essential. In-line inspection is the most common method used; however, this requires the insertion and retrieval of an inspection tool that is propelled by the fluid in the pipe and risks becoming stuck, so alternative methods must often be employed. This work investigates the applicability of a non-destructive evaluation technique for both the detection and growth monitoring of defects, particularly corrosion under insulation. This relies on injecting an electric current along the pipe and indirectly measuring the deflection of current around defects from perturbations in the orthogonal components of the induced magnetic flux density. An array of three orthogonally oriented anisotropic magnetoresistive sensors has been used to measure the magnetic flux density surrounding a 6'' schedule-40 steel pipe carrying 2 A quasi-DC axial current. A finite element model has been developed that predicts the perturbations in magnetic flux density caused by current deflection which has been validated by experimental results. Measurements of the magnetic flux density at 50 mm lift-off from the pipe surface are stable and repeatable to the order of 100 pT which suggests that defect detection or monitoring growth of corrosion-type defects may be possible with a feasible magnitude of injected current. Magnetic signals are additionally incurred by changes in the wall thickness of the pipe due to manufacturing tolerances, and material property variations. If a monitoring scheme using baseline subtraction is employed then the sensitivity to defects can be improved while avoiding false calls.

46 CFR 160.010-7 - Methods of sampling, inspections and tests.

Science.gov (United States)

2010-10-01

... laboratory must inspect the place of manufacture, observe the various operations involved in the construction... section. (g) Painter attachment strength test. The apparatus must be positioned with its painter attachment fitting at the lowest point of the apparatus, directly below the center of buoyancy. The apparatus...

Buried piping integrity management at fossil power plants

Energy Technology Data Exchange (ETDEWEB)

Shulder, Stephen J. [Structural Integrity Associates, Annapolis, MD (United States); Biagiotti, Steve [Structural Integrity Associates, Inc., Centennial, CO (United States)

2011-07-15

In the last decade several industries (oil and gas pipelines, nuclear power, and municipal water) have experienced an increase in the frequency and public scrutiny of leaks and failures associated with buried piping and tank assets. In several industries, regulatory pressure has resulted in the mandated need for databases and inspection programs to document and ensure the continued integrity of these assets. Power plants are being extended beyond their design life and the condition of below grade assets is essential toward continued operation. This article shares the latest advances in managing design, operation, process, inspection, and historical data for power plant piping. Applications have also been developed to help with risk prioritization, inspection method selection, managing cathodic protection data for external corrosion control, and a wide variety of other information. This data can be managed in a GIS environment allowing two and three dimensional (2D and 3D) access to the database information. (orig.)

Application of risk based inspection as a part of life management of nuclear power plants

International Nuclear Information System (INIS)

Vinod, Gopika; Babar, A.K.; Saraf, R.K.; Kushwaha, H.S.; Venkat Raj, V.

2002-01-01

Full text: Risk Informed approach is a systematic effort to improve plant safety in a more efficient manner by distributing the available safety resources depending on the importance to plant safety. This approach has found immense application in various aspects associated with Nuclear Power Plants, including design, manufacturing, operation and regulation. Typical applications of Risk Informed approach are in Technical Specification, In-Service Inspection (ISI) requirements, Motor Operated Valve testing, Configuration Control etc. In order to cater to such variety of Probabilistic Safety Assessment (PSA) based Risk Informed requirements, a software package, 'Risk Monitor' has been developed by the authors. An important application of Risk informed approach that has been undertaken for Indian Pressurised Heavy Water Reactor (IPHWR) is towards Risk Informed In-Service Inspection (RI-ISI). Studies are being conducted to evolve an inspection plan that is optimised to provide effective inspections at the right location with a proper inspection frequency. Using risk informed approach, the identification of system / component for inspection resource allocation is based on the results from Level 1 PSA of a NPP. Even though this methodology can be employed on any of the nuclear components/systems such as mechanical systems, instrumentation, etc., as a starting point, piping has been considered for employing Risk Informed Inspection. Plant risk assessment is modelled through the analysis of Core Damage Frequency (CDF) using PSA models. Risk Informed Inspection program of piping involves the estimation of failure probability or frequency of a piping segment and estimation of consequences of piping failures. ISI program changes could affect the failure probability values of piping and can introduce a change in CDF. These effects can be brought out through the implementation of Risk Informed inspection strategy. Various importance measures like Fussel-Vesely, Birnbaum

In service inspection of pipes based on risk methods; Inspeccion en servicio de tuberias basada en metodos de riesgo

Energy Technology Data Exchange (ETDEWEB)

Mendoza G, G.; Viais J, J.; Carmona C, M. [ININ, Centro Nuclear ' Dr. Nabor Carrillo Flores' , Carretera Mexico Toluca, S/N. La Marquesa, Ocoyoacac, Mexico, C. P. 52750 (Mexico)]. e-mail: gmg@nuclear.inin.mx

2006-07-01

The politics of the Nuclear Regulatory Commission (by its initials in English NRC) of the United States of America on the use of the Probabilistic Safety Analysis (PSA) in activities of nuclear regulation it foments the use of this analysis technique to improve the decisions making, to reduce the unnecessary work in maintenance aspects, inspection and tests and to improve the regulatory efficiency. The inspection programs in service (ISI by its initials in English) developed by the American Society of Mechanical Engineers (by its initials in English ASME) it has been the one primary mechanism to prove the mechanical equipment in plants of nuclear energy, these programs indeed have been carried out in plants of nuclear energy by more of two decades. Their purpose is to identify the conditions, such as indications of cracks that are precursory of flights and ruptures which violate the integrity principles of the pressure frontier. The inspection in service activities include ultrasonic tests, surface tests and penetrating liquids test, also activities that include the scaffolds construction, removal of insulations and welding polishing. The inspections in service every 18 months during the times outside of service are executed. One of the objectives is to lower the costs of the inspections during the times outside of service and to reduce the exposure to the radiation by part of the personnel during these times out for inspections, while it is increased or it maintains the personnel's safety and the reliability. As part of the methodology a pipe segment is selected for which a fault in any point has the same consequences, being calculated the fault probability of the tube using the dimensions of the segment. In this work the inspection in service methodology is applied based on risk to an aspersion system of low pressure of the Laguna Verde Nucleo electric Central. For this system a reduction in the number of welding to inspect of 103 to only 15 is obtained

GRI testing facility available for pipeline inspection devices

International Nuclear Information System (INIS)

Anon.

1990-01-01

As part of a program to help improve detection and characterization of defects that may occur in pipelines, the Gas Research Institute has announced the completion of the first phase of a testing facility for the evaluation of new and existing pipeline inspection technologies. GRI is a private, not-for-profit membership organization based in Chicago. The first phase of the facility consists of a pull rig which includes four 300-foot lengths of pipe with diameters of 12, 24, 30, and 36 inches. NDE inspection devices can be pulled through these pipe segments by a winch at speeds up to 25 miles per hour

Apparatus for controlling molten core debris

International Nuclear Information System (INIS)

Golden, M.P.; Tilbrook, R.W.; Heylmun, N.F.

1972-01-01

Disclosed is an apparatus for containing, cooling, diluting, dispersing and maintaining subcritical the molten core debris assumed to melt through the bottom of a nuclear reactor pressure vessel in the unlikely event of a core meltdown. The apparatus is basically a sacrificial bed system which includes an inverted conical funnel, a core debris receptacle including a spherical dome, a spherically layered bed of primarily magnesia bricks, a cooling system of zig-zag piping in graphite blocks about and below the bed and a cylindrical liner surrounding the graphite blocks including a steel shell surrounded by firebrick. Tantalum absorber rods are used in the receptacle and bed. 9 claims, 22 figures

241-AY-102 Leak Detection Pit Drain Line Inspection Report

International Nuclear Information System (INIS)

Boomer, Kayle D.; Engeman, Jason K.; Gunter, Jason R.; Joslyn, Cameron C.; Vazquez, Brandon J.; Venetz, Theodore J.; Garfield, John S.

2014-01-01

This document provides a description of the design components, operational approach, and results from the Tank AY-102 leak detection pit drain piping visual inspection. To perform this inspection a custom robotic crawler with a deployment device was designed, built, and operated by IHI Southwest Technologies, Inc. for WRPS to inspect the 6-inch leak detection pit drain line

Pipe crawlers: Versatile adaptations for real applications

International Nuclear Information System (INIS)

Hapstack, M.; Talarek, T.R.

1990-01-01

A problem at the Savannah River Site requires the unique application of a pipe crawler. A number of stainless steel pipes buried in concrete require ultrasonic inspection of the heat affected zones of the welds for detection of flaws or cracks. The paper describes the utilization of an inch-worm motion pipe crawler which negotiates a 90 degree reducing elbow with significant changes in diameter and vertical sections before entering the area of concern. After a discussion of general considerations and problem description, special requirements to meet the objectives and the design approach regarding the tractor, control system, instrument carriage, and radiation protection are discussed. 2 refs., 11 figs. (MB)

Metallurgical engineering and inspection practices in the chemical process industries

International Nuclear Information System (INIS)

Moller, G.E.

1987-01-01

The process industries, in particular the petroleum refining industry, adopted materials engineering and inspection (ME and I) practices years ago and regularly updated them because they were faced with the handling and refining of flammable, toxic, and corrosive feed stocks. These industries have a number of nonproprietary techniques and procedures, some of which may be applicable in the nuclear power generation field. Some specific inspection and engineering techniques used by the process industries within the framework of the guidelines for inspections and worthy of detailed description include the following: (1) sentry drilling or safety drilling of piping subject to relatively uniform corrosion, such as feedwater heater piping, steam piping, and extraction steam piping; (2) on-stream radiography for thickness measurement and detection of unusual conditions - damaged equipment such as valve blockage; (3) critical analysis of the chemical and refining processes for the relative probability of corrosion; (4) communication of valuable experience within the industry; (5) on-stream ultrasonic thickness testing; and (6) on-stream and off-stream crack and flaw detection. The author, trained in the petroleum refining industry but versed in electric utilities, pulp and paper, chemical process, marine, mining, water handling, waste treatment, and geothermal processes, discusses individual practices of these various industries in the paper

MANTIS helps collection of piping erosion/corrosion data

International Nuclear Information System (INIS)

Fairbrother, D.B.

1988-01-01

One of the challenges posed by erosion/corrosion inspection of piping in nuclear power plants is handling the large amounts of data generated. Babcock and Wilcox's MANTIS (Modular Automated Non-destructive Thickness Inspection System) uses a small battery-powered, waterproof, dustproof computer to log thickness readings. The readings are obtained from a flaw detector with an analog output signal that is proportional in thickness. (author)

Localization of a Robotic Crawler for CANDU Fuel Channel Inspection

Science.gov (United States)

Manning, Mark

This thesis discusses the design and development of a pipe crawling robot for the purpose of CANDU fuel channel inspection. The pipe crawling robot shall be capable of deploying the existing CIGAR (Channel Inspection and Gauging Apparatus for Reactors) sensor head. The main focus of this thesis is the design of the localization system for this robot and the many tests that were completed to demonstrate its accuracy. The proposed localization system consists of three redundant resolver wheels mounted to the robot's frame and two resolvers that are mounted inside a custom made cable drum. This cable drum shall be referred to in this thesis as the emergency retrieval device. This device serves the dual-purpose of providing absolute position measurements (via the cable that is tethered to the robot) as well as retrieving the robot if it is inoperable. The estimated accuracy of the proposed design is demonstrated with the use of a proof-of-concept prototype and a custom made test bench that uses a vision system to provide a more accurate estimate of the robot's position. The only major difference between the proof-of-concept prototype and the proposed solution is that the more expensive radiation hardened components were not used in the proof-of-concept prototype design. For example, the proposed solution shall use radiation hardened resolver wheels, whereas the proof-of-concept prototype used encoder wheels. These encoder wheels provide the same specified accuracy as the radiation hardened resolvers for the most realistic results possible. The rationale behind the design of the proof-of-concept prototype, the proposed final design, the design of the localization system test bench, and the test plan for developing all of the components of the design related to the robot's localization system are discussed in the thesis. The test plan provides a step by step guide to the configuration and optimization of an Unscented Kalman Filter (UKF). The UKF was selected as the ideal

Experimental apparatus to test air trap valves

Science.gov (United States)

Lemos De Lucca, Y. de F.; de Aquino, G. A.; Filho, J. G. D.

2010-08-01

It is known that the presence of trapped air within water distribution pipes can lead to irregular operation or even damage to the distribution systems and their components. The presence of trapped air may occur while the pipes are being filled with water, or while the pumping systems are in operation. The formation of large air pockets can produce the water hammer phenomenon, the instability and the loss of pressure in the water distribution networks. As a result, it can overload the pumps, increase the consumption of electricity, and damage the pumping system. In order to avoid its formation, all of the trapped air should be removed through "air trap valves". In Brazil, manufacturers frequently have unreliable sizing charts, which cause malfunctioning of the "air trap valves". The result of these malfunctions causes accidents of substantial damage. The construction of a test facility will provide a foundation of technical information that will be used to help make decisions when designing a system of pipelines where "air trap valves" are used. To achieve this, all of the valve characteristics (geometric, mechanic, hydraulic and dynamic) should be determined. This paper aims to describe and analyze the experimental apparatus and test procedure to be used to test "air trap valves". The experimental apparatus and test facility will be located at the University of Campinas, Brazil at the College of Civil Engineering, Architecture, and Urbanism in the Hydraulics and Fluid Mechanics laboratory. The experimental apparatus will be comprised of various components (pumps, steel pipes, butterfly valves to control the discharge, flow meter and reservoirs) and instrumentation (pressure transducers, anemometer and proximity sensor). It should be emphasized that all theoretical and experimental procedures should be defined while taking into consideration flow parameters and fluid properties that influence the tests.

Experimental apparatus to test air trap valves

Energy Technology Data Exchange (ETDEWEB)

Lemos De Lucca, Y de F [CTH-DAEE-USP/FAAP/UNICAMP (Brazil); Aquino, G A de [SABESP/UNICAMP (Brazil); Filho, J G D, E-mail: yvone.lucca@gmail.co [Water Resources Department, University of Campinas-UNICAMP, Av. Albert Einstein, 951, Cidade Universitaria-Barao Geraldo-Campinas, S.P., 13083-852 (Brazil)

2010-08-15

It is known that the presence of trapped air within water distribution pipes can lead to irregular operation or even damage to the distribution systems and their components. The presence of trapped air may occur while the pipes are being filled with water, or while the pumping systems are in operation. The formation of large air pockets can produce the water hammer phenomenon, the instability and the loss of pressure in the water distribution networks. As a result, it can overload the pumps, increase the consumption of electricity, and damage the pumping system. In order to avoid its formation, all of the trapped air should be removed through 'air trap valves'. In Brazil, manufacturers frequently have unreliable sizing charts, which cause malfunctioning of the 'air trap valves'. The result of these malfunctions causes accidents of substantial damage. The construction of a test facility will provide a foundation of technical information that will be used to help make decisions when designing a system of pipelines where 'air trap valves' are used. To achieve this, all of the valve characteristics (geometric, mechanic, hydraulic and dynamic) should be determined. This paper aims to describe and analyze the experimental apparatus and test procedure to be used to test 'air trap valves'. The experimental apparatus and test facility will be located at the University of Campinas, Brazil at the College of Civil Engineering, Architecture, and Urbanism in the Hydraulics and Fluid Mechanics laboratory. The experimental apparatus will be comprised of various components (pumps, steel pipes, butterfly valves to control the discharge, flow meter and reservoirs) and instrumentation (pressure transducers, anemometer and proximity sensor). It should be emphasized that all theoretical and experimental procedures should be defined while taking into consideration flow parameters and fluid properties that influence the tests.

Using data visualization tools to support degradation assessment in nuclear piping

International Nuclear Information System (INIS)

Jyrkama, M.I.; Pandey, M.D.

2012-01-01

Nuclear utilities collect a vast amount of in-service inspection data as part of periodic inspection plans and the detailed assessment and monitoring of various degradation mechanisms, such as fretting, corrosion, and creep. In many cases, the focus is primarily on ensuring that the observed minimum or maximum values are within the acceptable regulatory limits, while the rest of the (often costly) surveillance data remains unused and unanalyzed. The objective of this study is to illustrate how data visualization tools can be used effectively to analyze and consider all of the in-service inspection data, and hence provide valuable support for the degradation assessment in nuclear piping. The 2D and 3D visualization tools discussed in this paper were developed mainly in the context of flow accelerated corrosion (FAC) assessment in feeder piping, where the complex pipe geometries and flow conditions have a significant impact on the ultrasonic (UT) wall thickness measurements. The visualization of eddy current inspection results from the assessment of pitting corrosion of steam generator tubing will also be discussed briefly. The visualization tools provide a more comprehensive view of the degree and extent of degradation, and hence directly support the planning of future inspection of critical components by identifying key locations and areas for detailed monitoring. The results furthermore increase the confidence and reliability of fitness-for-service (FFS) assessments and life cycle management (LCM) planning decisions with respect to component repair or replacement. (author)

Intensification of Evaporation and Condensation Processes in Heat Exchange Apparatus

Directory of Open Access Journals (Sweden)

L. L. Vasiliev

2005-01-01

Full Text Available The paper describes proposed design solutions for an intensification of heat transfer in evaporation and condensation heat exchangers. Complex experimental research of heat and mass transfer processes in flat and round cross-section miniature heat pipes is carried out. Optimization, development, manufacturing and an experimental investigation of copper miniature heat pipes with sintered powder are executed. Investigation results of capillary-porous structure properties that are used in evaporation and condensation heat-exchange apparatus are presented.

Example value-impact analysis of non-destructive examination methods used for inservice inspection of BWR piping

International Nuclear Information System (INIS)

Tabatabai, A.S.; Simonen, F.A.

1985-12-01

This paper describes work recently completed at Pacific Northwest Laboratory (PNL) to use value-impact (V/I) analysis methods to help guide research to improve the effectiveness of inservice inspection (ISI) procedures at nuclear power plants. The example developed at PNL uses the results of probabilistic fracture mechanics and probabilistic risk analysis (PRA) studies to compare three generic categories of non-destructive examination (NDE) methods. These NDE methods are used to detect possible pipe cracks such as those induced by intergranular stress corrosion (IGSCC). The results of the analysis of this example include (1) quantification of the effectiveness of ISI in increasing plant safety in terms of reduction in core-melt frequency, (2) estimates of the industry cost of performing ISI, (3) estimates of radiation exposures to plant personnel as a result of performing ISI, and (4) potential areas of improvement in the NDE and ISI process

Utilizing clad piping to improve process plant piping integrity, reliability, and operations

International Nuclear Information System (INIS)

Chakravarti, B.

1996-01-01

During the past four years carbon steel piping clad with type 304L (UNS S30403) stainless steel has been used to solve the flow accelerated corrosion (FAC) problem in nuclear power plants with exceptional success. The product is designed to allow ''like for like'' replacement of damaged carbon steel components where the carbon steel remains the pressure boundary and type 304L (UNS S30403) stainless steel the corrosion allowance. More than 3000 feet of piping and 500 fittings in sizes from 6 to 36-in. NPS have been installed in the extraction steam and other lines of these power plants to improve reliability, eliminate inspection program, reduce O and M costs and provide operational benefits. This concept of utilizing clad piping in solving various corrosion problems in industrial and process plants by conservatively selecting a high alloy material as cladding can provide similar, significant benefits in controlling corrosion problems, minimizing maintenance cost, improving operation and reliability to control performance and risks in a highly cost effective manner. This paper will present various material combinations and applications that appear ideally suited for use of the clad piping components in process plants

Development of sea water pipe thickness measurement technique

International Nuclear Information System (INIS)

Morimoto, Kazuo; Wakayama, Seiichi; Takeuchi, Iwao; Masamori, Sigero; Yamasita, Takesi.

1995-01-01

In nuclear and thermal power plants, wall wear of sea water pipes is reported to occur in the inner surface due to corrosion and erosion. From the viewpoint of improving the equipments reliability, it is desirable that wall thickness should be measured from the outer surface of the pipe during operation. In the conventional method, paint on the outer surface of the pipe was locally removed at each point of a 20 by 50 mm grid, and inspection was carried out at these spots. However, this method had some problems, such as (1) it was necessary to replace the paint, and (2) it was difficult to obtain the precise distribution of wall thickness. Therefore, we have developed a wall thickness measuring system which has the following features. (1) It is possible to perform inspection from the outer surface without removing paint during operation. (2) It is possible to measure the distribution of wall thickness and display it as color contour map simultaneously. (3) The work of inspectors can be alleviated by the automatic recording of measured data. (author)

Monitoring of pipe displacements in French LMFBR SUPERPHENIX

International Nuclear Information System (INIS)

Foucher, N.; Debaene, J.P.; Renault, Y.; Blin, B.

1993-01-01

In order to check that pipe supports work properly and that the locking of snubbers or the loss of supports do not put a pipe in unacceptable loading conditions, a monitoring of the behaviour of the main pipes of SUPERPHENIX is planned. This monitoring system consists in measuring the displacements at selected points of the pipe by means of measuring rods and checking that these displacements remain inside allowable domains. These allowable domains are defined so that, if the displacements of the pipe are inside all these domains, the plant operator is sure that the stresses verify the allowable limits and then no additional inspection is carried out. In the opposite case, the operator will inspect the pipe in detail in order to determine the consequences and repair if necessary before restarting. Selection of points for monitoring was done with the to minimize the number of measures to be carried out and to use as far as possible the measuring rods that were installed to check that pipe displacements were consistent with what has been obtained in design calculations. However, it appears necessary to ensure that any incident occurring at any point of the pipe can be detected and, if necessary, additional measuring rods may be installed. An incident is said detectable if it induces on at least one measuring rod a deviation with respect to expected displacement not lower than 5 mm. It has been chosen so that small normal changes in measured displacements are not mistaken as incidents. The incidents that are supposed likely to occur are: 1) loss of a support which induces mainly primary stresses, 2) locking of a snubber which induces mainly secondary stresses. Monitoring of pipe displacements is a simple and effective way of checking that no damaging perturbation has occurred on the pipe. Calculations carried out on the DHR loops of SUPERPHENIX show that allowable domains of acceptable size may be obtained using a relatively small number of measuring rods. The method

IEA-R1 renewed primary coolant piping system stress analysis

International Nuclear Information System (INIS)

Fainer, Gerson; Faloppa, Altair A.; Oliveira, Carlos A. de; Mattar Neto, Miguel

2015-01-01

A partial replacement of the IEA-R1 piping system was conducted in 2014. The aim of this work is to perform the stress analysis of the renewed primary piping system of the IEA-R1, taking into account the as built conditions and the pipe modifications. The nuclear research reactor IEA-R1 is a pool type reactor designed by Babcox-Willcox, which is operated by IPEN since 1957. The primary coolant system is responsible for removing the residual heat of the Reactor core. As a part of the life management, a regular inspection detected some degradation in the primary piping system. In consequence, part of the piping system was replaced. The partial renewing of the primary piping system did not imply in major piping layout modifications. However, the stress condition of the piping systems had to be reanalyzed. The structural stress analysis of the primary piping systems is now presented and the final results are discussed. (author)

Efficient improvement of nuclear power plant safety by reorganization of risk-informed safety importance evaluation methods for piping welded portions

Energy Technology Data Exchange (ETDEWEB)

Irie, Takashi; Hanafusa, Hidemitsu; Suyama, Takeshi [Institute of Nuclear Safety System, Inc., Mihama, Fukui (Japan); Morota, Hidetsugu; Kojima, Sigeo; Mizuno, Yoshinobu [Computer Software Development Co., Ltd., Tokyo (Japan)

2002-09-01

In this work, risk information was used to evaluate the safety importance of piping welded portions which were important for plant operation and maintenance of nuclear power plants. There are two types of risk-informed safety importance evaluation methods, namely the ASME method and the EPRI method. Since both methods have advantages and disadvantages, elements of each method were combined and reorganized. Considerations included whether the degradation mechanisms would be objectively evaluated and whether plant safety would be efficiently improved. The most objective and efficient method was as follows. Piping failure potential is quantitatively and objectively evaluated for failure with probabilistic fracture mechanics (PFM) and for other degradation mechanisms with empirical failure rates, and conditional core damage probability (CCDP) is calculated with PSA. This method reduces the inspected segment numbers to 1/4 of the deterministic method and increases the ratio of risk, which is covered by the inspected segments, to total risk from 80% of the deterministic method to 95%. Piping inspection numbers decreased for safety injection systems that were required the inspections by the deterministic method. Piping inspections were required for part of main feed water and main steam systems that were not required the inspections by the deterministic method. (author)

Flat Miniature Heat Pipes for Electronics Cooling: State of the Art, Experimental and Theoretical Analysis

OpenAIRE

M.C. Zaghdoudi; S. Maalej; J. Mansouri; M.B.H. Sassi

2011-01-01

An experimental study is realized in order to verify the Mini Heat Pipe (MHP) concept for cooling high power dissipation electronic components and determines the potential advantages of constructing mini channels as an integrated part of a flat heat pipe. A Flat Mini Heat Pipe (FMHP) prototype including a capillary structure composed of parallel rectangular microchannels is manufactured and a filling apparatus is developed in order to charge the FMHP. The heat transfer im...

Technical Letter Report - Preliminary Assessment of NDE Methods on Inspection of HDPE Butt Fusion Piping Joints for Lack of Fusion

International Nuclear Information System (INIS)

Crawford, Susan L.; Cumblidge, Stephen E.; Doctor, Steven R.; Hall, Thomas E.; Anderson, Michael T.

2008-01-01

The U.S. Nuclear Regulatory Commission (NRC) has a multi-year program at the Pacific Northwest National Laboratory (PNNL) to provide engineering studies and assessments of issues related to the use of nondestructive evaluation (NDE) methods for the reliable inspection of nuclear power plant components. As part of this program, there is a subtask 2D that was set up to address an assessment of issues related to the NDE of high density polyethylene (HDPE) butt fusion joints. This work is being driven by the nuclear industry wanting to employ HDPE materials in nuclear power plant systems. This being a new material for use in nuclear applications, there are a number of issues related to its use and potential problems that may evolve. The industry is pursuing ASME Code Case N-755 entitled 'Use of Polyethylene (PE) Plastic Pipe for Section III, Division 1, Construction and Section XI Repair/Replacement Activities' that contains the requirements for nuclear power plant applications of HDPE. This Code Case requires that inspections be performed after the fusion joint is made by visually examining the bead that is formed and conducting a pressure test of the joint. These tests are only effective in general if gross through-wall flaws exist in the fusion joint. The NRC wants to know whether a volumetric inspection can be conducted on the fusion joint that will reliably detect lack-of-fusion conditions that may be produced during joint fusing. The NRC has requested that the work that PNNL is conducting be provided to assist them in resolving this inspection issue of whether effective volumetric NDE can be conducted to detect lack of fusion (LOF) in the butt HDPE joints. PNNL had 24 HDPE pipe specimens manufactured of 3408 material to contain LOF conditions that could be used to assess the effectiveness of NDE in detecting the LOF. Basic ultrasonic material properties were measured and used to guide the use of phased arrays and time-of-flight diffraction (TOFD) work that was

Study of verification and validation of standard welding procedure specifications guidelines for API 5L X-70 grade line pipe welding

Directory of Open Access Journals (Sweden)

Qazi H. A. A.

2017-12-01

Full Text Available Verification and validation of welding procedure specifications for X-70 grade line pipe welding was performed as per clause 8.2, Annexure B and D of API 5L, 45th Edition to check weld integrity in its future application conditions. Hot rolled coils were imported from China, de-coiling, strip edge milling, three roller bending to from pipe, inside and outside submerged arc welding of pipe, online ultrasonic testing of weld, HAZ and pipe body, cutting at fixed random length of pipe, visual inspection of pipe, Fluoroscopic inspection of pipe, welding procedure qualification test pieces marking at weld portion of the pipe, tensile testing, guided bend testing, CVN Impact testing were performed. Detailed study was conducted to explore possible explanations and variation in mechanical properties, WPS is examined and qualified as per API 5L 45th Edition.

Applications of the energy differentiation type radiation line sensor to such as inspection for the plumbing corrosion

International Nuclear Information System (INIS)

Tomita, Yasuhiro; Shirayanagi, Yuji; Matsui, Shinjiro; Kamiya, Yosuke; Kobayashi, Akira

2015-01-01

The authors have engaged in development of the next-generation radiation detectors that can give information on energy such as X-rays and γ-rays, and commercialized an energy discrimination type radiation line sensor capable of discriminating the energy of photons using a CdTe radiation detector element. This paper introduces the structure and principles of this energy discrimination type radiation line sensor. As the basic application, it also introduces the material identification, energy discrimination type X-ray CT imaging, and the quantitative determination of iron plate thickness using X-ray. In addition, it introduces the radiation line sensor we have developed for inspecting the reduced amount of wall thickness of piping with insulation materials. This radiation line sensor for pipe thinning inspection combined with radiation sources (X-rays, γ-rays) and a transport system is capable of accurately and efficiently inspecting reduced wall thickness, while moving the censor on the covered pipe with heat insulating materials through remote control, without removing piping insulation materials and without stopping the use of piping. (A.O.)

Pipeline coating inspection in Mexico applying surface electromagnetic technology

Energy Technology Data Exchange (ETDEWEB)

Delgado, O.; Mousatov, A.; Nakamura, E.; Villarreal, J.M. [Instituto Mexicano del Petroleo (IMP), Mexico City (Mexico); Shevnin, V. [Moscow State University (Russian Federation); Cano, B. [Petroleos Mexicanos (PEMEX), Mexico City (Mexico)

2009-07-01

The main problems in the pipeline systems in Mexico include: extremely aggressive soil characterized by a high clay content and low resistivity, interconnection between several pipes, including electrical contacts of active pipelines with out of service pipes, and short distances between pipes in comparison with their depths which reduce the resolution of coating inspection. The results presented in this work show the efficiency of the Surface Electromagnetic Pipeline Inspection (SEMPI) technology to determine the technical condition of pipelines in situations before mentioned. The SEMPI technology includes two stages: regional and detailed measurements. The regional stage consists of magnetic field measurements along the pipeline using large distances (10 - 100 m) between observation points to delimit zones with damaged coating. For quantitative assessing the leakage and coating resistances along pipeline, additional measurements of voltage and soil resistivity measurements are performed. The second stage includes detailed measurements of the electric field on the pipe intervals with anomalous technical conditions identified in the regional stage. Based on the distribution of the coating electric resistance and the subsoil resistivity values, the delimitation of the zones with different grade of coating quality and soil aggressiveness are performed. (author)

Quality assurance in the production of pipe fittings by automatic laser-based material identification

Science.gov (United States)

Moench, Ingo; Peter, Laszlo; Priem, Roland; Sturm, Volker; Noll, Reinhard

1999-09-01

In plants of the chemical, nuclear and off-shore industry, application specific high-alloyed steels are used for pipe fittings. Mixing of different steel grades can lead to corrosion with severe consequential damages. Growing quality requirements and environmental responsibilities demand a 100% material control in the production of the pipe fittings. Therefore, LIFT, an automatic inspection machine, was developed to insure against any mix of material grades. LIFT is able to identify more than 30 different steel grades. The inspection method is based on Laser-Induced Breakdown Spectrometry (LIBS). An expert system, which can be easily trained and recalibrated, was developed for the data evaluation. The result of the material inspection is transferred to an external handling system via a PLC interface. The duration of the inspection process is 2 seconds. The graphical user interface was developed with respect to the requirements of an unskilled operator. The software is based on a realtime operating system and provides a safe and reliable operation. An interface for the remote maintenance by modem enables a fast operational support. Logged data are retrieved and evaluated. This is the basis for an adaptive improvement of the configuration of LIFT with respect to changing requirements in the production line. Within the first six months of routine operation, about 50000 pipe fittings were inspected.

Innovative technology summary report: Pipe Explorertrademark system

International Nuclear Information System (INIS)

1996-01-01

The Pipe Explorertrademark system, developed by Science and Engineering Associates, Inc. (SEA), under contract with the US Department of Energy (DOE) Morgantown Energy Technology Center, has been used to transport various characterizing sensors into piping systems that have been radiologically contaminated. DOE's nuclear facility decommissioning program must characterize radiological contamination inside piping systems before the pipe can be recycled, remediated, or disposed. Historically, this has been attempted using hand-held survey instrumentation, surveying only the accessible exterior portions of pipe systems. Various measuring difficulties, and in some cases, the inability to measure threshold surface contamination values and worker exposure, and physical access constraints have limited the effectiveness of traditional survey approaches. The Pipe Explorertrademark system provides a viable alternative. The heart of the system is an air-tight membrane, which is initially spooled inside a canister. The end of the membrane protrudes out of the canister and attaches to the pipe being inspected. The other end of the tubular membrane is attached to the tether and characterization tools. When the canister is pressurized, the membrane inverts and deploys inside the pipe. The characterization detector and its cabling is attached to the tethered end of the membrane. As the membrane is deployed into the pipe, the detector and its cabling is towed into the pipe inside the protective membrane; measurements are taken from within the protective membrane. Once the survey measurements are completed, the process is reversed to retrieve the characterization tools

Low Frequency Phased Array Application for Crack Detection in Cast Austenitic Piping

International Nuclear Information System (INIS)

Anderson, Michael T.; Cumblidge, Stephen E.; Doctor, Steven R.

2006-01-01

As part of a multi-year program funded by the United States Nuclear Regulatory Commission (US NRC) to address nondestructive examination (NDE) reliability of inservice inspection (ISI) programs, studies conducted at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington, have focused on assessing novel NDE approaches for the inspection of coarse-grained, cast stainless steel reactor components. The primary objective of this work is to provide information to the US NRC on the utility, effectiveness and reliability of ultrasonic testing (UT) as related to the ISI of primary piping components in US commercial nuclear power plants. This paper describes progress, recent developments and results from an assessment of a portion of the work relating to the ultrasonic low frequency phased array inspection technique. Westinghouse Owner's Group (WOG) cast stainless steel pipe segments with thermal and mechanical fatigue cracks, PNNL samples containing thermal fatigue cracks and several blank vintage specimens having very coarse grains that are representative of early centrifugally cast piping installed in PWRs, were used for assessing the inspection method. The phased array approach was implemented using an R/D Tech Tomoscan III system operating at 1.0 MHz and 500 kHz, providing composite volumetric images of the samples. Several dual, transmit-receive, custom designed low-frequency arrays were employed in laboratory trials. Results from laboratory studies for assessing detection, localization and length sizing effectiveness are discussed.

Characterization of radioactive contamination inside pipes with the Pipe Explorer trademark system

International Nuclear Information System (INIS)

Lowry, W.

1994-01-01

The objective for the development of the Pipe Explorer trademark radiological characterization system is to achieve a cost effective, low risk means of characterizing gamma radioactivity on the inside surface of pipes. The unique feature of this inspection system is the use of a pneumatically inflated impermeable membrane which transports the detector into the pipe as it inverts. The membrane's internal air pressure tows the detector and tether through the pipe. This mechanism isolates the detector and its cabling from the contaminated surface, yet allows measurement of radioactive emissions which can readily penetrate the thin plastic membrane material (such as gamma and high energy beta emissions). In Phase 1, an initial survey of DOE facilities was conducted to determine the physical and radiological characteristics of piping systems. The inverting membrane deployment system was designed and extensively tested in the laboratory. A range of membrane materials was tested to evaluate their ruggedness and deployment characteristics. Two different sizes of gamma scintillation detectors were procured and tested with calibrated sources. Radiation transport modeling evaluated the measurement system's sensitivity to detector position relative to the contaminated surface, the distribution of the contamination, background gamma levels, and gamma source energy levels. In the culmination of Phase 1, a field demonstration was conducted at the Idaho National Engineering Laboratory's Idaho Chemical Processing Plant. The project is currently in transition from Phase 1 to Phase 2, where more extensive demonstrations will occur at several sites. Results to date are discussed

Article separation apparatus and method for unit operations

Science.gov (United States)

Pardini, Allan F.; Gervais, Kevin L.; Mathews, Royce A.; Hockey, Ronald L.

2010-06-22

An apparatus and method are disclosed for separating articles from a group of articles. The apparatus includes a container for containing one or more articles coupled to a suitable fluidizer for suspending articles within the container and transporting articles to an induction tube. A portal in the induction tube introduces articles singly into the induction tube. A vacuum pulls articles through the induction tube separating the articles from the group of articles in the container. The apparatus and method can be combined with one or more unit operations or modules, e.g., for inspecting articles, assessing quality of articles, or ascertaining material properties and/or parameters of articles, including layers thereof.

Apparatus for measuring a concentration of radioactivity

International Nuclear Information System (INIS)

Tabuchi, H.; Ogushi, A.

1978-01-01

Disclosed is an apparatus for measuring concentration of radioactivity in a fluid circulating in a cooling system or a disposal system, etc., of a nuclear power plant (e.g. coolant), the apparatus having a plurality of sampling tubes with different diameters depending on the intensities of radioactivity, and the sampling tubes having valves for switching from one fluid to another fluid. The sampling tubes are connected to the system to a discharge pipe, and are disposed in the proximity of a radiation detector adapted to issue a signal representative of radiation. The issued signal is supplied to a multichannel pulse height analyzer and a data processing system providing an indication of the concentrations of radioactivities for respective radionuclides

Application of numerical analysis technique to make up for pipe wall thinning prediction program

International Nuclear Information System (INIS)

Hwang, Kyeong Mo; Jin, Tae Eun; Park, Won; Oh, Dong Hoon

2009-01-01

Flow Accelerated Corrosion (FAC) leads to wall thinning of steel piping exposed to flowing water or wet steam. Experience has shown that FAC damage to piping at fossil and nuclear plants can lead to costly outages and repairs and can affect plant reliability and safety. CHEWORKS have been utilized in domestic nuclear plants as a predictive tool to assist FAC engineers in planning inspections and evaluating the inspection data to prevent piping failures caused by FAC. However, CHECWORKS may be occasionally left out local susceptible portions owing to predicting FAC damage by pipeline group after constructing a database for all secondary side piping in nuclear plants. This paper describes the methodologies that can complement CHECWORKS and the verifications of the CHECWORKS prediction results in terms of numerical analysis. FAC susceptible locations based on CHECWORKS for the two pipeline groups of a nuclear plant was compared with those of numerical analysis based on FLUENT.

Determination of optimal tool parameters for hot mandrel bending of pipe elbows

Science.gov (United States)

Tabakajew, Dmitri; Homberg, Werner

2018-05-01

Seamless pipe elbows are important components in mechanical, plant and apparatus engineering. Typically, they are produced by the so-called `Hamburg process'. In this hot forming process, the initial pipes are subsequently pushed over an ox-horn-shaped bending mandrel. The geometric shape of the mandrel influences the diameter, bending radius and wall thickness distribution of the pipe elbow. This paper presents the numerical simulation model of the hot mandrel bending process created to ensure that the optimum mandrel geometry can be determined at an early stage. A fundamental analysis was conducted to determine the influence of significant parameters on the pipe elbow quality. The chosen methods and approach as well as the corresponding results are described in this paper.

FJ-2207 measuring instrument detection pipe surface a level of pollution method

International Nuclear Information System (INIS)

Wang Jiangong

2010-01-01

On the pipe surface contamination were detected α level of pollution is a frequently encountered dose-detection work. Because the pipeline surface arc, while the measuring probe for the plane, which for accurate measurement difficult. In this paper, on the FJ-2207-type pipe surface contamination measuring instrument measuring pollution levels in the α method was studied. Introduced the FJ-2207 measuring instrument detection pipe surface α pollution levels. Studied this measuring instrument on the same sources of surface, plane α level of radioactivity measured differences in the results obtained control of the apparatus when the direct measurement of the surface correction factor, and gives 32-216 specifications commonly used pipe direct measurement of the amendment factor. Convenient method, test results are reliable for the accurate measurement of pipe pollution levels in the surface of α as a reference and learning. (authors)

Computed Radiography: An Innovative Inspection Technique

International Nuclear Information System (INIS)

Klein, William A.; Councill, Donald L.

2002-01-01

Florida Power and Light Company's (FPL) Nuclear Division combined two diverse technologies to create an innovative inspection technique, Computed Radiography, that improves personnel safety and unit reliability while reducing inspection costs. This technique was pioneered in the medical field and applied in the Nuclear Division initially to detect piping degradation due to flow-accelerated corrosion. Component degradation can be detected by this additional technique. This approach permits FPL to reduce inspection costs, perform on line examinations (no generation curtailment), and to maintain or improve both personnel safety and unit reliability. Computed Radiography is a very versatile tool capable of other uses: - improving the external corrosion program by permitting inspections underneath insulation, and - diagnosing system and component problems such as valve positions, without the need to shutdown or disassemble the component. (authors)

Damping values for nuclear power plant piping during seismic events and fluid-induced transients

International Nuclear Information System (INIS)

Ware, A.G.

1986-01-01

For several years the Idaho National Engineering Laboratory (INEL) has been assisting the United States Nuclear Regulatory Commission (USNRC) in efforts to establish best-estimate damping values for use in the dynamic analysis of nuclear power plant piping systems. Data from a number of piping vibration tests conducted at facilities worldwide (including the INEL) have been collected, evaluated, reported, and placed in a nuclear piping data bank at the INEL. These data are being used to justify changes in allowable damping values for use in nuclear piping design, thus making piping systems safer, less costly, and easier to inspect and maintain

The development of remote repairing system, decontamination and in-cell remote inspection equipment

International Nuclear Information System (INIS)

Ishibashi, Yuzo; Toyoda, Osamu; Haginoya, Isao; Yamamoto, Ryuichi; Tanaka, Yasumasa

1993-01-01

PNC has been developing remote repair and inspection technologies for in-cell components in reprocessing Plants. In this report, several remote technologies such as remote dismantling and removal, decontamination, remote pipe maintenance and remote in-cell inspection equipment are described. (author)

Study on practical application of risk informed inservice inspection

International Nuclear Information System (INIS)

Sato, Chikahiro; Machida, Hideo; Takeda, Shuhei; Miyata, Koichi; Nishino, Shoichiro

2009-01-01

This paper describes pilot study relevant to the application of risk informed inservice inspection (RI-ISI) to class 1 piping systems in a Japanese typical BWR5 plant. The benefits of making use of risk information are improvement in plant safety, quality of inspection and explanation of security activities in nuclear power plants. The current RI-ISI procedures and rules were developed to take advantage of lessons learned from PSA data and piping failure experiences, and are expected to rationalize of security activities for plant operation and maintenance. To introduce RI-ISI, it is necessary to collaborate with industry, academia and government. Development of the technical basis is one of the key issues to become practical of RI-ISI programs. (author)

Evaluation and improvement in nondestructive examination (NDE) reliability for inservice inspection of light water reactors

International Nuclear Information System (INIS)

Doctor, S.R.; Andersen, E.S.; Bowey, R.E.; Diaz, A.A.; Good, M.S.; Heasler, P.G.; Hockey, R.L.; Simonen, F.A.; Spanner, J.C.; Taylor, T.T.; Vo, T.V.

1991-01-01

This program is intended to establish the effectiveness, reliability and adequacy of inservice inspection of reactor pressure vessels and primary piping systems and the impact of ISI reliability on system integrity. The objectives of the program include: (a) determine the effectiveness and reliability of ultrasonic inservice inspection (ISI) performed on commercial, light water reactor pressure vessels and piping; (b) recommend Code changes to the inspection procedures to improve the reliability of ISI; (c) using fracture mechanics analysis, determine the impact of NDE unreliability on system safety and determine the level of inspection reliability required to assure a suitably low failure probability; (d) evaluate the degree of reliability improvement which could be achieved using improved NDE techniques; and (e) based on importance of component to safety, material properties, service conditions, and NDE uncertainties, formulate improved inservice inspection criteria (including sampling plan, frequency, and reliability of inspection) for revisions to ASME Section XI and regulatory requirements needed to assure suitably low failure probabilities

Improvements in measuring apparatus

International Nuclear Information System (INIS)

Casey, W.

1976-01-01

Measuring apparatus is described that is suitable for gauging the wall profiles of downwardly extending channels in nuclear reactors, but which is equally applicable to channels such as pipe bores and conduits in other types of plant. The apparatus comprises a probe carrying a measuring transducer giving an electrical output. The probe support may be moved stepwise along the channel along a track between end members. An electrical conductor is provided for transmitting the electrical output of the transducer to an indicator located remote from the probe. The probe support may consist of a cable attached at one end to a winding drum, and incorporating an electrical conductor connected to the transducer. Channel engaging means are provided on the probe that permits free upward movement of the probe when the latter is suspended by the cable and moves into gripping engagement with the channel wall when the tension in the cable is relaxed. (U.K.)

Guided Wave Sensing In a Carbon Steel Pipe Using a Laser Vibrometer System

Science.gov (United States)

Ruíz Toledo, Abelardo; Salazar Soler, Jordi; Chávez Domínguez, Juan Antonio; García Hernández, Miguel Jesús; Turó Peroy, Antoni

2010-05-01

Non-Destructive Evaluation (NDE) techniques have achieved a great development during the last decades as a valuable tool for material characterization, manufacturing control and structural integrity tests. Among these tools, the guided wave technology has been rapidly extended because it reduces inspection time and costs compared to the ordinary point by point testing in large structures, as well as because of the possibility of inspecting under insulation and coating conditions. This fast development has motivated the creation of several inspection and material characterization systems including different technologies which can be combined with this technique. Different measurements systems based on laser techniques have been presented in order to inspect pipes, plates and diverse structures. Many of them are experimental systems of high cost and complexity which combine the employment of a laser for generation of waves in the structure and an interferometer for detection. Some of them employ air-coupled ultrasound generation transducers, with high losses in air and which demand high energy for exciting waves in materials of high stiffness. The combined employment of a commercial vibrometer system for Lamb wave sensing in plates has been successfully shown in the literature. In this paper we present a measurement system based on the combined employment of a piezoelectric wedge transducer and a laser vibrometer to sense guided acoustic waves in carbon steel pipes. The measurement system here presented is mainly compounded of an angular wedge transducer, employed to generate the guided wave and a commercial laser vibrometer used in the detection process. The wedge transducer is excited by means of a signal function generator whose output signal has been amplified with a power signal amplifier. A high precision positioning system is employed to place the laser beam at different points through the pipe surface. The signal detected by the laser vibrometer system is

Qualitative and Quantitative Control of Wastewater Dual Wall Polyethylene Pipes

Directory of Open Access Journals (Sweden)

Mohammad Reza Salimi

2008-09-01

Full Text Available Pipes are the most important components of wastewater collection systems accounting for considerable costs in constructing such systems. In view of this and regarding the growing trend in design and execution of wastewater collection and transmission lines in recent years, various types of pipes have been introduced into the market. Selection of appropriate pipes and their qualitative and quantitative control, therefore, call for due consideration given their high cost share in collection systems. In this paper, efforts are made to consider various types of pipes used in (urban and rural wastewater collection networks in an attempt to signal the significance of qualitative and quantitative control of different dual wall polyethylene pipes used as sewers. Finally, the relevant issues regarding the methods and conditions for technical control and inspection of polyethylene sewer lines during construction and operation stages are provided.

Effectiveness and reliability of US inservice inspection techniques

International Nuclear Information System (INIS)

Doctor, S.R.; Becker, F.L.; Selby, G.P.

1982-01-01

The work presented is from an ongoing program directed toward measuring the effectiveness and reliability of inservice inspection (ISI) of light water reactor systems (primary piping and pressure vessel). Extensive round robin and parametric evaluations have been conducted in 10 in. Sch. 80 stainless steel as well as centrifugally cast stainless steel and clad ferritic main coolant pipe welds. Results from these measurements will be viewed in relationship to US regulations and ASME Section XI Code requirements. 6 figures

Radiation of Sawtooth Waves from the End of an Open Pipe

Science.gov (United States)

Bakaitis, Rachael; Bodon, Josh; Gee, Kent; Thomas, Derek

2012-10-01

It is known, that because of nonlinear propagation distortion, a sinusoidal wave is transformed into a sawtooth-like wave as it travels through a pipe. It has been observed that the sawtooth wave, when measured immediately after it exits a pipe, has a form similar to a delta function. Currently this behavior is not understood, but has potential application to radiation of sound from brass instruments and rocket motors. Building on previous work in the 1970s by Blackstock and Wright, the purpose of the current research is to better understand the radiation of sawtooth waves from the open end of a circular pipe. Nonlinear propagation theory, the experimental apparatus and considerations, and some preliminary results are described.

Development of support system for nuclear power plant piping

International Nuclear Information System (INIS)

Horino, Satoshi

1987-01-01

Ishikawajima-Harima Heavy Industries Co., Ltd. has advanced the development of Integrated Nuclear Plant Piping System (INUPPS) for nuclear power plants since 1980, and continued its improvement up to now. This time as its component, a piping support system (PISUP) has been developed. The piping support system deals with the structures such as piping supports and the stands for maintenance and inspection, and as for standard supporting structures, it builds up automatically the structures including the selection of optimum members by utilizing the standard patterns in cooperation with the piping design system including piping stress analysis. As for the supporting structures deviating from the standard, by amending a part of the standard patterns in dialogue from, structures can be built up. By using the data produced in this way, this system draws up consistently a design book, production management data and so on. From the viewpoint of safety, particular consideration is given to the aseismatic capability of nuclear power plants, and piping is fundamentally designed regidly to avoid resonance. It is necessary to make piping supports so as to have sufficient strength and rigidity. The features of the design of piping supports for nuclear power plant, the basic concept of piping support system, the constitution of the software and hardware, the standard patterns and the structural patterns of piping support system and so on are described. (Kako, I.)

Inspection apparatus for a vessel made of magnetic metal

International Nuclear Information System (INIS)

Clark, J.P.; Foster, A.C.; Smith, T.D.

1976-01-01

Previous systems intended for in-situ inspection of the pressure vessels of nuclear reactors are of uneasy use on encumbered surfaces. Said invention relates to a remote-control device for inspecting vessel walls. It comprises a conveyor able to be propelled, possibly around obstacles, towards any place inside the vessel; said vehicle is provided with magnetic wheels driven by an electric motor and separately controlled. The conveyor is accurately located on the vessel by using an acoustic device involving a triangular method, and consisting in an acoustic signal emitter mounted on the conveyor and at least three receiving transducers mounted on the vessel wall [fr

Crack initiation through vibration fatigue of small-diameter pipes

International Nuclear Information System (INIS)

Comby, R.; Thebault, Y.; Papaconstantinou, T.

2002-01-01

Socket welds are used extensively for small bore piping connections in nuclear power plant systems. Numerous fatigue-related failures occurred in the past ten years mainly on safeguard systems and continue to occur frequently, showing that corrective actions did not take into account all aspects of the problem. Destructive examination of cracked small bore piping connections allowed a better understanding of failure mechanisms and a prediction of crack initiation site depending on nozzle fittings such as run pipe and small bore pipe thickness. A three-dimensional finite element model confirmed the conclusions of the lab examinations. For thick run pipes, it was shown that the failure tend to initiate predominantly at the socket weld toe or at the root, depending on the respective thickness of coupling and small bore pipe. Some additional studies, based on RSE-M code, are in progress in order to determine the maximum stresses location. Lessons learned through these investigations led to optimise the in-service inspection scope and to define solutions to be carried out to prevent failure of ''susceptible'' small bore pipe connections. Since July 2000, a large program is in progress to select all ''susceptible'' small bore pipes in safety-related systems and to apply corrective measures such as piping modifications or system operational modifications. (authors)

Basic maneuvers for an inspection robot for small diameter gas distribution mains

NARCIS (Netherlands)

Dertien, Edwin Christian; Stramigioli, Stefano

2011-01-01

This video shows the design of a mechanical structure of a miniature pipe inspection robot (MPR) capable of moving trough very small pipes (up to 41 mm inner diameter) as well as a wide range of diameters (63 to 125 mm outer diameter). The requirement to negotiate bends, T-joints and steep

Remotely controlled repair of piping at Douglas Point

International Nuclear Information System (INIS)

Conrath, J.J.

1983-06-01

The 200 MWe Douglas Point Nuclear Generating Station which started operation in 1966 was Canada's first commercial nuclear power plant. In 1977, after 11 years of operation, leakage of heavy water was detected and traced to the Moderator Piping System (pipe sizes 19 mm to 76 mm) located in a vault below the reactor where the radiation fields during shutdown ranged up to 5000 R/Hr. Inspection using remotely operated TV cameras showed that a 'U' bolt clamp support had worn through the wall of one pipe and resulted in the leakage and also that wear was occurring on other pipes. An extensive repair plan was subsequently undertaken in the form of a joint venture of the designer-owner Atomic Energy of Canada Limited, and the builder-operator, Ontario Hydro. This paper describes the equipment and procedures used in remotely controlled repairs at Douglas Point

Study of a Pipe Inner Conditions Using a Thermographic Method

International Nuclear Information System (INIS)

Abdul Aziz Mohamed; Ibrahim Ahmad; Muhammad Aidiyat Ismail; Shukri Mohd

2015-01-01

Pipeline inspection has been more significant in industries as the safety of the pipeline system has been a very crucial aspect that needs an extra precaution. There is a few records of accidents occurred that are cause by the failure of the pipeline system. It has been proves that a regular inspection is a crucial activity in industrial practice. Thermography is one of the Non-Destructive Testing (NDT) method used to carry out the inspection over a system or specimen. Thermography inspection is consider as one of the versatile NDT because the inspection is carry out without damaging the physical properties, function and the quality of the inspected part. This work presents experimental works on studying the effectiveness of the thermography method in accessing the internal conditions of the pipe components. (Author)

Pipe break prediction based on evolutionary data-driven methods with brief recorded data

International Nuclear Information System (INIS)

Xu Qiang; Chen Qiuwen; Li Weifeng; Ma Jinfeng

2011-01-01

Pipe breaks often occur in water distribution networks, imposing great pressure on utility managers to secure stable water supply. However, pipe breaks are hard to detect by the conventional method. It is therefore necessary to develop reliable and robust pipe break models to assess the pipe's probability to fail and then to optimize the pipe break detection scheme. In the absence of deterministic physical models for pipe break, data-driven techniques provide a promising approach to investigate the principles underlying pipe break. In this paper, two data-driven techniques, namely Genetic Programming (GP) and Evolutionary Polynomial Regression (EPR) are applied to develop pipe break models for the water distribution system of Beijing City. The comparison with the recorded pipe break data from 1987 to 2005 showed that the models have great capability to obtain reliable predictions. The models can be used to prioritize pipes for break inspection and then improve detection efficiency.

Damage estimation of sewer pipe using subtitles of CCTV inspection video

Science.gov (United States)

Park, Kitae; Kim, Byeongcheol; Kim, Taeheon; Seo, Dongwoo

2017-04-01

Recent frequent occurrence of urban sinkhole serves as a momentum of the periodic inspection of sewer pipelines. Sewer inspection using a CCTV device needs a lot of time and efforts. Many of previous studies which reduce the laborious tasks are mainly interested in the developments of image processing S/W and exploring H/W. And there has been no attempt to find meaningful information from the existing CCTV images stored by the sewer maintenance manager. This study adopts a cross-correlation based image processing method and extracts sewer inspection device's location data from CCTV images. As a result of the analysis of location-time relation, it show strong correlation between device stand time and the sewer damages. In case of using this method to investigate sewer inspection CCTV images, it will save the investigator's efforts and improve sewer maintenance efficiency and reliability.

Risk analysis of in-service pressure piping containing defects

International Nuclear Information System (INIS)

Lin, Y.C.; Xie, Y.J.; Wang, X.H.; Luo, H.

2004-01-01

The reliability of pressure piping containing defects is important in engineering. The failure probability of pressure piping containing defects may be used as a guide to the most economic deployment of resources on maintenance, inspection and repair. This paper presents a probabilistic assessment methodology for in-service pressure piping containing defects, which is especially designed for programming. It is based on three assessment codes, BS 7910, R6 and SAPV-99, considering uncertainties in operating loadings, flaw sizes, material fracture toughness and flow stress. A general sampling computation method of stress intensity factor (SIF), in the form of the relationship between SIF and axial force and bending moment and torsion, is adopted. This relationship has been successfully used in developing software, Safety Assessment System of In-service Pressure Piping Containing Flaws (SAPP-2003), to assess planar and non-planar flaws. A numerical example is presented to illustrate the application of SAPP-2003 for calculating the failure probabilities of separate defects and for the assessed pressure piping

Analysis of a piping system for requalification

International Nuclear Information System (INIS)

Hsieh, B.J.; Tang, Yu.

1992-01-01

This paper discusses the global stress analysis required for the seismic/structural requalification of a reactor secondary piping system in which minor defects (flaws) were discovered during a detailed inspection. The flaws in question consisted of weld imperfections. Specifically, it was necessary to establish that the stresses at the flawed sections did not exceed the allowables and that the fatigue life remained within acceptable limits. At the same time the piping system had to be qualified for higher earthquake loads than those used in the original design. To accomplish these objectives the nominal stress distributions in the piping system under the various loads (dead load, thermal load, wind load and seismic load) were determined. First a best estimate finite element model was developed and calculations were performed using the piping analysis modules of the ANSYS Computer Code. Parameter studies were then performed to assess the effect of physically reasonable variations in material, structural, and boundary condition characteristics. The nominal stresses and forces so determined, provided input for more detailed analyses of the flawed sections. Based on the reevaluation, the piping flaws were judged to be benign, i.e., the piping safety margins were acceptable inspite of the increased seismic demand. 13 refs

Development of the monitoring system to detect the piping thickness reduction

International Nuclear Information System (INIS)

Lee, N. Y.; Ryu, K. H.; Oh, Y. J.; Hwang, I. S.

2006-01-01

As nuclear piping becomes aging, secondary piping which was considered safe, undergo thickness reduction problem these days. After some accidents caused by Flow Accelerated Corrosion (FAC), guidelines and recommendations for the thinned pipe management were issued, and thus need for monitoring increases. Through thinned pipe management program, monitoring activities based on the various analyses and the case study of other plants also increases. As the monitoring points increase, time needs to cover the recommended inspection area becomes increasing, while the time given to inspect the piping during overhaul becomes shortened. Existing Ultrasonic Technique (UT) can cover small area in a given time. Moreover, it cannot be applied to a complex geometry piping or a certain location like welded part. In this paper, we suggested Switching Direct Current Potential Drop (S-DCPD) method by which we can narrow down the FAC-susceptible area. To apply DCPD, we developed both resistance model and Finite Element Method (FEM) model to predict the DCPD feasibility. We tested elbow specimen to compare DCPD monitoring results with UT results to identify consistency. For the validation test, we designed simulation loop. To determine the text condition, we analyzed environmental parameters and introduced applicable wearing rate model. To obtain the model parameters, we developed electrodes and analyzed velocity profile in the test loop using CFX code. Based on the prediction model and prototype testing results, we are planning to perform validation test to identify applicability of S-DCPD in the NPP environment. Validation text plan will be described as a future work. (authors)

ANSPipe: An IBM-PC interactive code for pipe-break assessment

International Nuclear Information System (INIS)

Fullwood, R.R.; Harrington, M.

1988-01-01

The advanced neutron source (ANS) being designed at Oak Ridge National Laboratory will be the world's highest flux neutron source and best facility for associated basic and applied research. The ANSPipe code was written as an aid for the piping configuration and material selection to enhance safety and availability. The primary calculation is based on the Thomas mode. which models pipe leak or break probabilities as proportional to the length of the segment and diameter and the inverse square of the wall thickness. This scaling, based on experience, is adjusted for radiation effects, using the Regulatory Guide 1.99 model, and for cyclic fatigue, stress corrosion, and inspection, using adaptations form the PRAISE-B code. The key to an ANSPipe analysis is the definition of the pipe segments. A pipe segment is defined as a length of pipe in which all the parameters affecting the pipe are constant or reasonably so. Thus, a segment would be a length of pipe of constant diameter, thickness, material type, internal pressure, flux distribution, stress, and submergence or nonsubmergence

Mechanical assessment of local thinned pipings

International Nuclear Information System (INIS)

Meister, E.

2007-01-01

Local wall thinning is likely to be found in some piping systems of nuclear power plant under, for example, Flow Accelerated Corrosion in raw water systems or by loss of metal during the grinding of the weld seam. To assess the mechanical integrity in such situations, EDF/SEPTEN has developed calculation methods for the RSE-M (In Service Inspection Rules for the Mechanical components of PWR nuclear power islands) code. This paper focuses on the methodology used for internal pressure resistance evaluation based on limit load calculations. Beyond the Nuclear Safety classification and requirements given by the RSE-M code, this problem is general for Power Piping and the associated in service rules. (author) [fr

A piezoelectric transducer for measurement of dynamic strain in pipes

Energy Technology Data Exchange (ETDEWEB)

Lannes, Daniel P.; Gama, Antonio L. [Universidade Federal Fluminense (UFF), Niteroi, RJ (Brazil). Dept. de Engenharia Mecanica

2009-07-01

This work presents a new strain transducer developed mainly for the inspection and evaluation of piping systems with excessive vibration. Vibration is one of the most common causes of piping failures. These failures could be avoided if the vibration problems were identified and quickly evaluated. Procedures for evaluation of piping vibration are usually based on pipe velocity or displacement. Although simple and fast, these procedures do not provide precise information on the risk of piping fatigue failure. Through the measurement of pipe dynamic strains the risk of failure due to vibration can be determined more accurately. The measurement of strain is usually performed using the conventional strain gauge method. Although efficient and accurate, the implementation of the conventional strain gauge technique may become a difficult task in certain industrial scenarios. Motivated by the need of a simple and rapid method for pipe dynamic strain measurement, a piezoelectric dynamic strain transducer was developed. This work presents a description of the piezoelectric strain transducer and the preliminary results of pipe strain measurements. The transducer can be applied directly to the pipe through magnetic bases allowing for the quick measurement of the dynamic strains in many points of the pipe. The transducer signal can be read with the same commercial data collectors used for accelerometers. (author)

A proposal on restart rule of nuclear power plants with piping having local wall thinning subjected to an earthquake. Former part. Aiming at further application

International Nuclear Information System (INIS)

Urabe, Yoshio

2011-01-01

Restart rule of nuclear power plants (NPPs) with piping having local wall thinning subjected to an earthquake was proposed taking account of local wall thinning, seismic effects and restart of NPPs with applicability of 'Guidelines for NPP Response to an Earthquake (EPRI NP-6695)' in Japan. Japan Earthquake Damage Intensity Scale (JEDIS) and Earthquake Ground Motion Level (EGML) were introduced. JEDIS was classified into four scales obtained from damage level of components and structures of NPPs subjected to an earthquake, while EGML was divided into four levels by safe shutdown earthquake ground motion (So), elastic design earthquake ground motion (Sd) and design earthquake ground motion (Ss). Combination of JEDIS and EGML formulated 4 x 4 matrix and determined detailed conditions of restart of NPPs. As a response to an earthquake, operator walk inspections and evaluation of earthquake ground motion were conducted to know the level of JEDIS. JEDIS level requested respective allowable conditions of restart of NPP, which were scale level dependent and consisted of weighted combination of damage inspection (operator walk inspections, focused inspections/tests and expanded inspections), integrity evaluation and repair/replacement. If JEDIS were assigned greater than 3 with expanded inspections, inspection of piping with local wall thinning, its integrity evaluation and repair/replacement if necessary were requested. Inspection and evaluation of piping with local wall thinning was performed based on JSME or ASME codes. Detailed work flow charts were presented. Carbon steel piping and elbow was chosen for evaluation. (T. Tanaka)

U.S. Industry Activities on Inspection of CRDM Penetrations

International Nuclear Information System (INIS)

Alley, Tom; Kietzman, Kim; Ammirato, Frank

2002-01-01

The discovery of primary water stress corrosion cracking (PWSCC) in control rod drive mechanisms (CRDM) penetrations in U.S. and European plants prompted the U.S. nuclear industry to focus considerable effort on development and implementation of effective inspection methods. In particular, cracking was discovered in butt welds connecting reactor vessel nozzles to main coolant piping and in control rod drive mechanism (CRDM) head penetration base material and attachment welds. The EPRI Materials Reliability Program (EPRI-MRP) formed an Inspection Committee to address development of industry guidance for inspection of these components, development of effective non-destructive examination (NDE) methods, and demonstration of inspection processes. This paper discusses the MRP activities pertaining to inspection of CRDM penetrations. Results of demonstrations and field inspections conducted will also be summarized. (authors)

Development of nondestructive evaluation techniques for DAM inspection. Progress report, January 1995 through August 1997

Energy Technology Data Exchange (ETDEWEB)

Brown, A. E.; Thomas, G.H.

1997-09-04

The Lawrence Livermore National Laboratory has concluded a two and a half year study on the development of an ultrasonic inspection system to inspect post stressed steel tendons on dams and flood gates. The inspection systems were part of a program for the California Department of Water Resources. The effort included the identification of the location and amount of corrosion damage to the tendons, identification of the cause of corrosion, and the technology for inhibiting corrosion. Several NDE methods for inspecting and quantifying damage to steel reinforced concrete water pipes were investigated and presented to the DWR for their consideration. The additional methods included Ground Penetrating RADAR, Electro- Potential Measurements, Infrared Technology, Pipe Inspection Crawlers (designed to travel inside pipelines and simultaneously report on the pipe condition as viewed by ultrasonic methods and video cameras from within the pipeline.) Reference to consultants hired by LLNL for similar on-site corrosion inspections were given to the DWR. The LLNL research into industries that have products to prevent corrosion resulted in the identification of an Innsbruck, Austria, company. This company claims to have products to permanently protect post- or pre-stressed tendons. The caveat is that the tendon protection system must be installed when the tendons are installed because no retrofit is available. Corrosion mitigation on the steel reinforcements surrounding the concrete was addressed through active and passive cathodic protection schemes. The combination of corrosion and erosion were addressed during consideration for the inspection of water-pump impeller-blades that are used in the three stage, million horsepower, pumping stations at Edmunston.

Manipulator arm for a nuclear reactor vessel inspection device

International Nuclear Information System (INIS)

1980-01-01

A manipulator arm for a reactor vessel in-service inspection apparatus is adapted to transport a transducer array for ultrasonic examination of welds at any point in the vessel. The removal of the inspection device from the reactor vessel in an emergency presents a problem where a relatively long manipulator arm is used. This invention provides an improved arm with means for changing the normal orientation of the arm to a shorter one to permit safe removal of the inspection device from the reactor vessel. (author)

A diagnosis of piping corrosion using image processor

International Nuclear Information System (INIS)

Yotsusuji, Mitoshi

1999-01-01

There are many piping installed to transfer various type of fluid in the petro-refinal, petrochemical plant and so on. These piping are used in corrosion and erosion environment by internal fluids and will get the localized wastage with various form such as a pitting corrosion and a grooving. Therefore, the maintenance inspection to detect shch wastage at the early stage should be necessary not only for effective operation but for safety control too. By introducing FCR system equipped with imaging plate (IP) which have high sensitivity and high resolution using the special fluorescent substance instead of the usual industry X-ray film, it is possible to measure the relative penetrated radiation intensity of interesting areas with the correct value of digital counts. Engaging to this technique, we developed the method to judge the wastage depth of plane area on large diameter piping, as well as evaluate the cross section of the pipe to compare the relative penetrated radiation intensity of wastage parts with sound area. (author)

Piping in need of a facelift

CERN Multimedia

HSE Unit

2013-01-01

The LS1 offers a good opportunity to renovate/consolidate the CERN piping system. This is actually one of this year’s objectives set by CERN's Director-General as the state of several pressurised pipe networks has become a matter of significant concern. The ageing infrastructure makes it essential to perform in-depth inspections and repairs on several networks, which are easier to perform when most systems are down.   We are advising each Department/Group concerned to take a series of actions to ensure that their pipelines comply with personal, environmental and operational safety requirements: an inventory of ageing installations to allow a long-term replacement plan to be drawn up; immediate repair in the event of major signs of deterioration; investigation and repair/mitigation measures to prevent leaks; marking and, if necessary, mechanical protection of pipes located in thoroughfares and exposed to vehicles or people. Help needed, questions? Do not hesitate to contact us ...

Inspection of Candu Nuclear Reactor Fuel Channels

International Nuclear Information System (INIS)

Baron, J.; Jarvis, G.N.; Dolbey, M.P.; Hayter, D.M.

1986-01-01

The Channel Inspection and Gauging Apparatus of Reactors (CIGAR) is a fully atomated, remotely operated inspection system designed to perform multi-channel, multi-task inspection of CANDU reactor fuel channels. Ultrasonic techniques are used for flaw detection, (with a sensitivity capable of detecting a 0.075 mm deep notch with a signal to noise ratio of 10 dB) and pressure tube wall thickness and diameter measurements. Eddy currrent systems are used to detect the presence of spacers between the coaxial pressure tube and calandria tube, as well as to measure their relative spacing. A servo-accelerometer is used to estimate the sag of the fuel channels. This advanced inspection system was commissioned and declared in service in September 1985. The paper describes the inspection systems themselves and discussed the results achieved to-date. (author) [pt

Application of risk-informed in-service inspection approach. Pilot study on low pressure emergency core cooling system of NPP Temelin

International Nuclear Information System (INIS)

Horacek, L.; Palyza, J.; Zdarek, J.; Vizina, M.

2004-01-01

In-service inspection (ISI) programme of piping systems based on Riskinformed In-service Inspections (RI-ISI) approach represents for the WWER NPP licensee first overall systematic conceptual solution of the problems associated with design and design modifications of ISI programme for piping systems. The approach enables to consider possible savings and comparison of in-service inspection programmes according to more objective criteria including those calculated in PSA, in contrast to present much empiric experience collected by manufacturers, operators and ISI vendors in the past. Service experience has shown limited correlation between the deterministic ISI requirements and actual field failures or degradation mechanisms. Where field failures have been observed in piping, they have generally been due to either material concerns (e.g., Intergranular Stress Corrosion Cracking) or stress/cycling mechanisms not identified in the original design basis documents (e.g., thermal stratification), and therefore would not be selected for inspection under current requirements. Risk-informed in-service inspections represent integrated multidisciplinary approach to the in-service inspection programme fulfilling the enhanced requirements of the Czech Regulatory Body (SUJB) for defence in depth concept applied to weld joints of safety related components, application of qualified NDT methods/techniques and introducing of inspections for cause approach. Inspections for cause take into account analysis of both active and potential degradation mechanisms specific to piping system concerned. Simultaneously, this approach enables the licensee to reach, in cases justified from safety point of view, economic savings resulting from lowering of both number and extent of performed in-service inspections and optimisation of their performance. RI ISI pilot study based in majority on EPRI methodology implemented for WWER type reactors has been performed for LP ECCS (Low Pressure Emergency

Cleareye In-Ground and In-Concrete DIV Inspections: FY11 Final Report

Energy Technology Data Exchange (ETDEWEB)

Braatz, Brett G.; Tedeschi, Jonathan R.; Denslow, Kayte M.; Morra, Marino; Knopik, Clint D.; Severtsen, Ronald H.; Jones, Anthony M.; Lechelt, Wayne M.; McMakin, Douglas L.; Good, Morris S.; Sorensen, Jerry B.; Hall, Thomas E.

2012-01-23

This report summarizes the results of a series of feasibility testing studies for in-ground and in-concrete imaging/detection technologies including radar imaging and acoustic time-of flight method. The objectives of this project are: (1) Design Information Verification (DIV) Tools for In-Concrete Inspections - To determine the feasibility of using holographic radar imaging (HRI), radar imaging, and acoustic time-of-flight (TOF) non-destructive evaluation technologies to detect, locate and identify pipes and voids embedded in standard-density and high-density concrete walls that typify those the IAEA will need to verify during field inspections; (2) DIV Tools for In-Ground Inspections - To determine the feasibility of using HRI and radar imaging non-destructive evaluation technologies to detect, locate, and identify objects buried at various depths made of various materials (metal, plastic, wood, and concrete) and representing geometries that typify those the IAEA will need to verify during field inspections; and (3) Based on the results of the studies, recommend the next steps needed to realize fieldable tools for in-concrete and in-ground inspections (including detection of deeply buried polyvinyl chloride [PVC] pipes) that employ the technologies shown to be feasible.

Corrosion monitoring in insulated pipes using x-ray radiography

International Nuclear Information System (INIS)

Azali Muhammad; Abd Razak Hamzah; Abd Aziz Mohamed; Abd Nasir Ibrahim; Suffian Saad; Shaharuddin Sayuti; Shukri Ahmad

2000-01-01

In engineering plants, detection of corrosion and evaluation of deposit in insulated pipes using radiography method are considered as very challenging tasks. In general, this degradation problem is attributed to water condensation. It causes the formation of deposit and scale inside the pipe, as well as between the insulation and pipe in cold temperature pipes. On the other hand, for hot temperature pipes the main problem is mainly due to corrosion/erosion attack inside the pipe. In the study of corrosion in pipelines, one of the most important parameters to be monitored and measured is the wall thickness. Currently, most pipeline corrosion monitoring and evaluation for both insulated and non-insulated pipes is performed using an ultrasonic method. The most notable disadvantage of using this method is that the insulation covering the pipe has to be removed before the inspection can be carried out and this is considered as not so cost effective. Due to this reason, the possibility of employing other alternative NDT method, namely radiographic testing method was studied. The technique used in this studied are known as tangential technique. In this study it was found that the result found using tangential technique is consistent with the actual thickness of the pipe. Besides the thickness, types of corrosion can also be identified easily. Result of this study is presented and discussed in this paper. (Author)

Automatic weld joint X-ray inspection

International Nuclear Information System (INIS)

Richter, H.U.; Linke, D.; Siems, K.D.; Kruse, H.; Schuetze, E.

1990-01-01

A gantry mounted robotic x-ray inspection unit has been developed for the series testing of small and medium sized welded components (pipe bends and nozzles). The unit features computer controlled positioning of the x-ray tube and x-ray image amplifier. Image quality classes 2 and even 1 could be achieved without difficulty. (author)

Dynamic response of piping system subject to flow acoustic excitation

International Nuclear Information System (INIS)

Wang, T.; Sun, Y.S.

1988-01-01

Through the use of a theoretically derived and test data-calibrated forcing function, the dynamic response of a piping system subject to flow-acoustic induced vibration is analyzed. It is shown that the piping behavior can be predicted when consideration is given to both the wall flexural vibration and the piping system vibration. Piping responded as a system to the transversal excitation due to the swirling motion of the fluid flow, as well as flexurally to the high-frequency acoustic excitations. The transverse piping system response was calculated using a lumped mass piping model. The piping model has more stringent requirements than its counterpart for waterhammer and seismic modeling due to the shorter spiral wavelength and higher frequency of the forcing function. Proper modeling ensured that both the moment stress caused by system excitation and the local stress induced by the support reaction load were properly accounted for. Flexural vibration not only poses a threat to nipples and branch connections, but also contributes substantially to the resultant total stress experienced by the pipe. The forcing function approach has the advantage that the critical locations on the piping system can be identified by means of analysis, facilitating surveillance and inspection, as well as fatigue evaluation

Nuclear fusion apparatus and method for operating the same

International Nuclear Information System (INIS)

Nagata, Daizaburo.

1974-01-01

Object: To provide a nuclear fusion apparatus in which a magnetic limiter is disposed within a vacuum vessel, the magnetic limiter having a limiter coil whose outer periphery is vacuumized to thereby facilitate insulating treatment of the coil and to prevent the coil from lowering of insulation, and to minimize the force applied to a protective pipe for the limiter coil and the bellows. Structure: A lengthwise exhaust groove is provided in the outer periphery of a coil conductor of the magnetic limiter disposed within the vacuum vessel and a lateral exhaust groove in communication with the first-mentioned exhaust groove is provided, said exhaust grooves being connected to an exhaust pipe. Since operation is performed so as to produce nuclear fusion reaction while exhausted by the exhaust pipe, the coil is not required to be vacuum-impregnated with resin or the like, thus facilitating insulating treatment. (Kamimura, M.)

Technical Review on Fitness-for-Service for Buried Pipe by ASME Code Case N-806

International Nuclear Information System (INIS)

Park, Sang Kyu; Lee, Yo Seop; So, Il Su; Lim, Bu Taek

2012-01-01

Fitness-for-Service is a useful technology to determine replacement timing, next inspection timing or in-service when nuclear power plant's buried pipes are damaged. If is possible for buried pipes to be aged by material loss, cracks and occlusion as operating time goes by. Therefore Fitness-for-Service technology for buried pipe is useful for plant industry to perform replacement and repair. Fitness-for-Service for buried pipe is studied in terms of existing code and standard for Fitness-for-Service and a current developing code case. Fitness-for-Service for buried pipe was performed according to Code Case N-806 developed by ASME (American Society of Mechanical Engineers)

Grinding assembly, grinding apparatus, weld joint defect repair system, and methods

Science.gov (United States)

Larsen, Eric D.; Watkins, Arthur D.; Bitsoi, Rodney J.; Pace, David P.

2005-09-27

A grinding assembly for grinding a weld joint of a workpiece includes a grinder apparatus, a grinder apparatus includes a grinding wheel configured to grind the weld joint, a member configured to receive the grinding wheel, the member being configured to be removably attached to the grinder apparatus, and a sensor assembly configured to detect a contact between the grinding wheel and the workpiece. The grinding assembly also includes a processing circuitry in communication with the grinder apparatus and configured to control operations of the grinder apparatus, the processing circuitry configured to receive weld defect information of the weld joint from an inspection assembly to create a contour grinding profile to grind the weld joint in a predetermined shape based on the received weld defect information, and a manipulator having an end configured to carry the grinder apparatus, the manipulator further configured to operate in multiple dimensions.

Small Bore Piping Socket Weld Evaluation System

International Nuclear Information System (INIS)

Lee, Dong Min; Cho, Hong Seok; Choi, Sang Hoon; Cho, Ki Hyun; Lee, Jang Wook

2009-01-01

Kori unit 3 had stopped operation due to leakage at Steam Generator drain line socket weld on June 6, 2008. The Cause of socket weld damage was known as a fatigue crack. According to this case, all socket welds located in RCS pressure boundary are carrying out Radiographic Testing. But to inspect socket welds by RT has some problems. The result of EPRI study showed that RT has limitation to find flaws at socket welds.The orientation of flaws has big influence on RT inspection capability and there is not enough space at socket welds for RT, dose problems as well. Although the gap between coupling and pipe at socket welds must follow up code, surface inspection can't inspect the gap. If there is absence of the gap, socket welds are damaged during operation. The gap should be identified by RT but the distance of gap can't be measured. As this paper, the ultrasonic inspection system was introduced to figure out indication and gap in the socket welds

Test results of a jet impingement from a 4 inch pipe under BWR LOCA conditions

International Nuclear Information System (INIS)

Isozaki, Toshikuni; Yano, Toshikazu; Miyazaki, Noriyuki; Kato, Rokuro; Kurihara, Ryoichi; Ueda, Shuzo; Miyazono, Shohachiro

1982-09-01

Hypothetical instantaneous pipe rupture is now considered to be one of the design basis accidents during the operation of the light water reactor. If a pipe rupture accidnet occurs, the pipe will start moving with the sudden discharge of internal fluid. So, the various apparatus such as pipe whip restraints and jet deflectors are being installed near the postulated break location to protect the nuclear power plants against the effect of postulated pipe rupture. Pipe whipping test and jet discharge test are now being conducted at the Division of Reactor Safety of the Japan Atomic Energy Research Institute. This report describes the test results of the jet discharge from a 4 inch pipe under BWR LOCA condition. In front of the pipe exit the target disk of 1000 mm in diameter was installed. The distance between the pipe exit and the target was 500 mm. 13 pressure transducers and 13 thermocouples were mounted on the target disk to measure the pressure and temperature increase due to jet impingement on the target. (author)

Corrosion and deposit evaluation in large diameter pipes using radiography

International Nuclear Information System (INIS)

Boateng, A.

2012-01-01

The reliability and safety of industrial equipment in the factories and processing industries are substantially influenced by degradation processes such as corrosion, erosion, deposits and blocking of pipes. These might lead to low production, unpredictable and costly shutdowns due to repair and replacement and sometimes combined environmental pollution and risk of personnel injuries. Only periodic inspection for the integrity of pipes and equipment can reduce the risk in connection with other maintenance activities. The research explored two methods of radiographic inspection techniques, the double wall technique and the tangential radiographic technique using Ir-192 for evaluating deposits and corrosion attacks across the inner and outer walls of steel pipes with diameter greater than 150 mm with or without insulation. The application of both techniques was conducted depending on pipe diameter, wall thickness, radiation source (Ir-92) and film combination. The iridium source was positioned perpendicular with respect to the pipe axis projecting the double wall of the pipe on the plated radiographic film. With the tangential radiographic technique, the source was placed tangential to the pipe wall and because of its large diameter, the source was collimated to prevent backscatter and also to focus the beam at the target area of interest. All measurements were performed on special designed test pieces to simulate corrosion attack and deposits on industrial pipes. Pitting corrosion measurements based on Tangential Radiographic Technique were more sophisticated, and therefore magnification factor and correction were used to establish the estimated pit depth on the film. The insulating material used to conserve the thermodynamic properties of the transported media had relatively negligible attenuation coefficient compared to the concrete deposit. The two explored techniques were successful in evaluating corrosion attack and deposit on the walls of the pipe and the risk

Construction appraisal team inspection results on welding and nondestructive examination activities

International Nuclear Information System (INIS)

Wu, P.C.S.; Shaaban, H.I.

1987-09-01

This report summarizes data and findings on deficiencies and discrepancies in welding and nondestructive examination (NDE) activities identified by the US Nuclear Regulatory Commission Construction Appraisal Team (CAT) during its inspection of 11 plants. The CAT reviewed selected welds and NDE packages in its inspection of the following plant areas: piping and pipe supports and/or restraints; modification and installation of reactor internals; electrical installations and electrical supports; instrumentation tubing and supports; heating, ventilation, and air conditioning (HVAC) systems and supports; fabrication and erection of structural steel; fabrication of refueling cavity and spent fuel pool liner; containment liner and containment penetrations; and fire protection systems. The CAT inspected both structural welds and pressure-retaining welds and reviewed welder qualification test records and welding procedure documents for code compliance. The NDE activities that were evaluated included visual examination, magnetic particle examination, liquid penetrant examination, ultrasonic examination, and radiographic examination of welds. 4 refs., 14 figs., 15 tabs

An advanced dispatching technology for large container inspection system

International Nuclear Information System (INIS)

Chen Zhiqiang; Zhang Li; Kang Kejun; Gao Wenhuan

2001-01-01

The author describes the transmitting and dispatching technology of large container inspection system. It introduces the structure of the double buffer graded pipe lining used in the system. Strategies of queue mechanism and waiting dispatch policy are illustrated

Analysis of Defective Pipings in Nuclear Power Plants and Applications of Guided Ultrasonic Wave Techniques

International Nuclear Information System (INIS)

Koo, Dae Seo; Cheong, Yong Moo; Jung, Hyun Kyu; Park, Chi Seung; Park, Jae Suck; Choi, H. R.; Jung, S. S.

2006-07-01

In order to apply the guided ultrasonic techniques to the pipes in nuclear power plants, the cases of defective pipes of nuclear power plants, were investigated. It was confirmed that geometric factors of pipes, such as location, shape, and allowable space were impertinent for the application of guided ultrasonic techniques to pipes of nuclear power plants. The quality of pipes, supports, signals analysis of weldment/defects, acquisition of accurate defects signals also make difficult to apply the guided ultrasonic techniques to pipes of nuclear power plants. Thus, a piping mock-up representing the pipes in the nuclear power plants were designed and fabricated. The artificial flaws will be fabricated on the piping mock-up. The signals of guided ultrasonic waves from the artificial flaws will be analyzed. The guided ultrasonic techniques will be applied to the inspection of pipes of nuclear power plants according to the basis of signals analysis of artificial flaws in the piping mock-up

Application of reliability techniques to prioritize BWR [boiling water reactor] recirculation loop welds for in-service inspection

International Nuclear Information System (INIS)

Holman, G.S.

1989-12-01

In January 1988 the US Nuclear Regulatory Commission issued Generic Letter 88-01 together with NUREG-0313, Revision 2, ''Technical Report on Material Selection and Processing Guidelines for BWR Coolant Pressure Boundary Piping,'' to implement NRC long-range plans for addressing the problem of stress corrosion cracking in boiling water reactor piping. NUREG-0313 presents guidelines for categorizing BWR pipe welds according to their SCC condition (e.g., presence of known cracks, implementation of measures for mitigating SCC) as well as recommended inspection schedules (e.g., percentage of welds inspected, inspection frequency) for each weld category. NUREG-0313 does not, however, specify individual welds to be inspected. To address this issue, the Lawrence Livermore National Laboratory developed two recommended inspection samples for welds in a typical BWR recirculation loop. Using a probabilistic fracture mechanics model, LLNL prioritized loop welds on the basis of estimated leak probabilities. The results of this evaluation indicate that riser welds and bypass welds should be given priority attention over other welds. Larger-diameter welds as a group can be considered of secondary importance compared to riser and bypass welds. A ''blind'' comparison between the probability-based inspection samples and data from actual field inspections indicated that the probabilistic analysis generally captured the welds which the field inspections identified as warranting repair or replacement. Discrepancies between the field data and the analytic results can likely be attributed to simplifying assumptions made in the analysis. The overall agreement between analysis and field experience suggests that reliability techniques -- when combined with historical experience -- represent a sound technical basis on which to define meaningful weld inspection programs. 13 refs., 8 figs., 5 tabs

Refurbishment of the IEAR1 primary coolant system piping supports

International Nuclear Information System (INIS)

Fainer, Gerson; Faloppa, Altair A.; Oliveira, Carlos A. de; Mattar Neto, Miguel

2015-01-01

A partial replacement of the IEA-R1 piping system was concluded in 2014. This paper presents the study and the structural analysis of the IEA-R1 primary circuit piping supports, considering all the changes involved in the replacement. The IEA-R1 is a nuclear reactor for research purposes designed by Babcox-Willcox that is operated by IPEN since 1957. The reactor life management and modernization program is being conducted for the last two decades and already resulted in a series of changes, especially on the reactor coolant system. This set of components, divided in primary and secondary circuit, is responsible for the circulation of water into the core to remove heat. In the ageing management program that includes regular inspection, some degradation was observed in the primary piping system. As result, the renewing of the piping system was conducted in 2014. Moreover the poor condition of some original piping supports gave rise to the refurbishment of all piping supports. The aim of the present work is to review the design of the primary system piping supports taking into account the current conditions after the changes and refurbishment. (author)

OPDE-The international pipe failure data exchange project

Energy Technology Data Exchange (ETDEWEB)

Lydell, Bengt [OPDE Clearinghouse, 16917 S. Orchid Flower Trail, Vail, AZ 85641-2701 (United States)], E-mail: boylydell@msn.com; Riznic, Jovica [Canadian Nuclear Safety Commission, Operational Engineering Assessment Division, PO Box 1046, Station B, Ottawa, Ont. K1P 5S9 (Canada)], E-mail: jovica.riznic@cnsc-ccsn.gc.ca

2008-08-15

Certain member countries of the Organization for Economic Cooperation and development (OECD) in 2002 established the OECD pipe failure data exchange project (OPDE) to produce an international database on the piping service experience applicable to commercial nuclear power plants. OPDE is operated under the umbrella of the OECD Nuclear Energy Agency (NEA). The Project collects pipe failure data including service-induced wall thinning, part through-wall crack, pinhole leak, leak, and rupture/severance (i.e., events involving large through-wall flow rates up to and beyond the make-up capacity of engineered safeguards systems). The part through-wall events include degradation in excess of design code allowable for pipe wall thinning or crack depth. OPDE also addresses such degradation that could have generic implications regarding the reliability of in-service inspection. Currently the OPDE database includes approximately 3,700 records on pipe failure affecting ASME Code Class 1 through 3 and non-safety-related (non-Code) piping. This paper presents the motivations and objectives behind the establishment of the OPDE project. The paper also summarizes the unique data quality considerations that are associated with the reporting and recording of piping component degradation and failure. An overview of the database content is included to place it in perspective relative to past efforts to systematically collect and evaluate service experience data on piping performance. Finally, a brief summary is given of current database application studies.

OPDE-The international pipe failure data exchange project

International Nuclear Information System (INIS)

Lydell, Bengt; Riznic, Jovica

2008-01-01

Certain member countries of the Organization for Economic Cooperation and development (OECD) in 2002 established the OECD pipe failure data exchange project (OPDE) to produce an international database on the piping service experience applicable to commercial nuclear power plants. OPDE is operated under the umbrella of the OECD Nuclear Energy Agency (NEA). The Project collects pipe failure data including service-induced wall thinning, part through-wall crack, pinhole leak, leak, and rupture/severance (i.e., events involving large through-wall flow rates up to and beyond the make-up capacity of engineered safeguards systems). The part through-wall events include degradation in excess of design code allowable for pipe wall thinning or crack depth. OPDE also addresses such degradation that could have generic implications regarding the reliability of in-service inspection. Currently the OPDE database includes approximately 3,700 records on pipe failure affecting ASME Code Class 1 through 3 and non-safety-related (non-Code) piping. This paper presents the motivations and objectives behind the establishment of the OPDE project. The paper also summarizes the unique data quality considerations that are associated with the reporting and recording of piping component degradation and failure. An overview of the database content is included to place it in perspective relative to past efforts to systematically collect and evaluate service experience data on piping performance. Finally, a brief summary is given of current database application studies

A portable solution to enable guided ultrasonic inspection

International Nuclear Information System (INIS)

Enenkel, Laurent; Buechler, Johannes; Poirier, Jerome; Jervis David

2012-01-01

This paper describes the development and application of an innovative ultrasonic (UT) inspection system, which is 100% guided and menu-driven to reduce human error and ensure both inspection accuracy and productivity in the reliable and accurate non-destructive testing (NDT) of shafts, tubes, pipes, and other components and structures. Set-up is menu-directed with the minimum of instrument-specific training, allowing the integral operating software to calculate all the ultrasonic parameters for each task according to the inspection procedure and create an easy-to-follow inspection plan, using either phased array or conventional UT. The operator then scans the work piece, with an encoded scanner, which ensures that the inspection plan is strictly followed. Inspection data is transmitted to a review station in the industry-accepted, non-proprietary DICONDE protocol, allowing advanced analysis tools, such as real time, volume corrected imaging, to allow easier and more reliable image interpretation. By using GEs Rhythm software platform, inspection data can be reviewed and shared, reports generated and inspection results archived for traceability, tracking or further analysis.

Apparatus for carrying out ultrasonic inspection of pressure vessels

International Nuclear Information System (INIS)

Dent, K.H.; Greenhalgh, F.G.

1975-01-01

An apparatus is described for moving an ultrasonic scanning mechanism over the interior surface of a pressure vessel and comprising a mast for supporting the scanning mechanism inside the vessel and a carriage for traversing the mast within the vessel, the mast being pivotably secured to the carriage so that when the ultrasonic scanning mechanism contacts the interior surface of the pressure vessel the mast is caused to pivot. (auth)

Mode Identification of Guided Waves in a Curved Pipe

International Nuclear Information System (INIS)

Eom, Heung-Seop; Lim, Sa-Hoe; Kim, Jae-Hee

2006-01-01

Ultrasonic guided wave technique has been widely employed for the long range inspection of structures such as plates and pipes because it has the ability to propagate over long distances. In the nuclear power field, there recently appeared a need for on-line nondestructive monitoring which can be employed during the operation stage of power plants. As ultrasonic guided waves have shown promise for on-line monitoring of power plants, a lot of work has been done in the institutes and universities on this matter. In the case of detecting defects in simple straight pipes, the dispersion curves obtained from the modeling processes are closely akin to the experimental results. But the modeling of wave propagation in some structures, such as an elbow region of a pipe, is not practical due to elbow echo and unpredictable interface conditions. This paper presents an experimental approach to identify the most dominant modes of guided waves in a curved region of a pipe, which is a key factor in detecting flaws in a pipe

Results of the 5th regular inspection of Unit 1 in the Hamaoka Nuclear Power Station

International Nuclear Information System (INIS)

1983-01-01

The 5th regular inspection of Unit 1 in the Hamaoka Nuclear Power Station was carried out from March 27 to July 27, 1982. Inspection was made on the reactor proper, reactor cooling system, instrumentation/control system, radiation control facility, etc. By the examinations of external appearance, leakage, performance, etc., no abnormality was observed. In the regular inspection, personnel exposure dose was all below the permissible level. The works done during the inspection were the following: the replacement of control rod drives, the replacement of core support-plate plugs, the repair of steam piping, steam extraction pipes and feed water heaters, the repair of a waste-liquid concentrator, the installation of barriers and leak detectors, the installation of drain sump monitors in a containment vessel, the replacement of concentrated liquid waste pumps, the employment of type B fuel. (Mori, K.)

Remote mechanized equipment for the repair and replacement of boiling water reactor recirculation loop piping

International Nuclear Information System (INIS)

Mauser, D.; Busch, D.F.

1983-01-01

Equipment has been assembled for the remote repair or replacement of boiling water reactor nuclear plant piping in the diameter range of 4 to 28 inches (10-71 cm). The objectives of this program were to produce high-quality pipe welds, reduce plant downtime, and reduce man-rem exposure. The repair strategy was to permit repair personnel to install and check out the repair subsystems and then leave the radiation zone allowing the operations to be conducted at a distance of up to 300 feet (91 m) from the operator. The complete repair system comprises subsystems for pipe severing, dimensional gaging, joint preparation, counterboring, welding, postweld nondestructive inspection (conceptual design), and audio, electronic, and visual monitoring of all operations. Components for all subsystems, excluding those for postweld nondestructive inspection, were purchased and modified as needed for integration into the repair system. Subsystems were designed for two sizes of Type 304 stainless steelpipe. For smaller, 12-inch-diameter (30.5 cm) pipe, severing is accomplished by a power hack saw and joint preparation and counterboring by an internally mounted lathe. The 22-inch-diameter (56 cm) pipe is severed, prepared, and counterbored using an externally mounted, single-point machining device. Dimensional gaging is performed to characterize the pipe geometry relative to a fixed external reference surface, allowing the placement of the joint preparation and the counterbore to be optimized. For both pipe sizes, a track-mounted gas tungsten-arc welding head with filler wire feed is used

Pipe Penetrating Radar: a New Tool for the Assessment of Critical Infrastructure

Science.gov (United States)

Ekes, C.; Neducz, B.

2012-04-01

This paper describes the development of Pipe Penetrating Radar (PPR), the underground in-pipe application of GPR, a non-destructive testing method that can detect defects and cavities within and outside mainline diameter (>18 in / 450mm) non-metallic (concrete, PVC, HDPE, etc.) underground pipes. The method uses two or more high frequency GPR antennae carried by a robot into underground pipes. The radar data is transmitted to the surface via fibre optic cable and is recorded together with the output from CCTV (and optionally sonar and laser). Proprietary software analyzes the data and pinpoints defects or cavities within and outside the pipe. Thus the testing can identify existing pipe and pipe bedding symptoms that can be addressed to prevent catastrophic failure due to sinkhole development and can provide useful information about the remaining service life of the pipe. The key innovative aspect is the unique ability to map pipe wall thickness and deterioration including cracks and voids outside the pipe, enabling accurate predictability of needed intervention or the timing of replacement. This reliable non-destructive testing method significantly impacts subsurface infrastructure condition based asset management by supplying previously unattainable measurable conditions. Keywords: pipe penetrating radar (PPR), ground penetrating radar (GPR), pipe inspection, concrete deterioration, municipal engineering

In-service inspection of nuclear power-plant pressure components

International Nuclear Information System (INIS)

Lautzenheiser, C.E.

1976-01-01

The early light-water-reactor systems for production of commercial power were designed and fabricated in accordance with the codes then being used for fossil-fired power-generating stations with some design changes for increased inspectability during fabrication. Over the past few years, major strides have been made in in-service inspection technology. Work has been under way to determine the reliability of nondestructive testing methods and to develop formal inspection programs throughout the world. The major problems associated with in-service inspection are the scarcity of qualified personnel, the variability in procedures and data recording between inspection agencies, and exposure of inspection personnel to radiation. Further work will be required to more completely mechanize piping inspections to reduce radiation exposure and to standardize inspection procedures, equipment, and certification of personnel. Worldwide attention to the requirements of the American Society of Mechanical Engineers' Boiler and Pressure Vessel Code, the size and integrity of inspection agencies, and efforts such as the development of personnel qualification and certification guides emphasize the importance of in-service inspection to nuclear safety

Tools for Inspecting and Sampling Waste in Underground Radioactive Storage Tanks with Small Access Riser Openings

International Nuclear Information System (INIS)

Nance, T.A.

1998-01-01

Underground storage tanks with 2 inches to 3 inches diameter access ports at the Department of Energy's Savannah River Site have been used to store radioactive solvents and sludge. In order to close these tanks, the contents of the tanks need to first be quantified in terms of volume and chemical and radioactive characteristics. To provide information on the volume of waste contained within the tanks, a small remote inspection system was needed. This inspection system was designed to provide lighting and provide pan and tilt capabilities in an inexpensive package with zoom abilities and color video. This system also needed to be utilized inside of a plastic tent built over the access port to contain any contamination exiting from the port. This system had to be build to travel into the small port opening, through the riser pipe, into the tank evacuated space, and out of the riser pipe and access port with no possibility of being caught and blocking the access riser. Long thin plates were found in many access riser pipes that blocked the inspection system from penetrating into the tank interiors. Retrieval tools to clear the plates from the tanks using developed sampling devices while providing safe containment for the samples. This paper will discuss the inspection systems, tools for clearing access pipes, and solvent sampling tools developed to evaluate the tank contents of the underground solvent storage tanks

In Pipe Robot with Hybrid Locomotion System

Directory of Open Access Journals (Sweden)

Cristian Miclauş

2015-06-01

Full Text Available The first part of the paper covers aspects concerning in pipe robots and their components, such as hybrid locomotion systems and the adapting mechanisms used. The second part describes the inspection robot that was developed, which combines tracked and wheeled locomotion (hybrid locomotion. The end of the paper presents the advantages and disadvantages of the proposed robot.

Corrosion monitoring of insulated pipe using radiographic technique

International Nuclear Information System (INIS)

Azali Muhammad; Abd Aziz Mohamed; Abd Razak Hamzah; Mohd Pauzi Ismail; Abd Nassir Ibrahim; Shaharudin Sayuti; Shukri Ahmad

2001-01-01

In petrochemical and power plants, detection of corrosion and evaluation of deposit in insulated pipes using radiographic technique are considered as very challenging tasks. In general this degradation problem is attributed to water condensation. It causes the formation of deposit and scale inside the pipe, as well as between the insulation and pipe in cold temperature pipes. On the other hand, for hot temperature pipes the main problem is mainly due to corrosion/erosion attack inside the pipe. In the study of corrosion in pipelines, one of the most important parameters to be monitored and measured is he wall thickness. Currently, most pipeline corrosion monitoring and evaluation for both insulated and non-insulated pipes is performed using an ultrasonic method. The most common technique is that based on the A-Scan, using either a normal flaw detector or some form of dedicated equipment. However, with recent development of ultrasonic technology, more advance method, namely B-Scan and C-scan techniques are also available. The most notable disadvantage of using this method is that the insulation covering the pipe has to be removed before the inspection can be carried out and this is considered as not so cost effective. Due to this reason, the possibility of employing other alternative NDT method, namely radiographic testing method was studied. The technique used in this studied are known as tangential technique. In this study it was found that the result found using tangential technique is consistent with the actual thickness of the pipe. Result of this study is presented and discussed in this paper. (Author)

Device for storing drilling pipes

Energy Technology Data Exchange (ETDEWEB)

Kolasinski, A; Wedrychowicz, J

1981-02-16

The patented device contains a profiled arch 14 (see figure) installed in the upper part of the drilling rig 15. On base 16 of the drilling unit, there is bin 1 which is installed on frame 2 to which it is hinge connected with the help of pin 3. On the other side, the bin rests on rollers 4 which are attached to lever 5 of lifting mechanism 6. Bin 1 is a series of parallel-arranged guides rigidly connected by transverse beams. Frame 2 contains the collapsible support 10. During operation of the device, the hydraulic lifter 6 with the help of frame 5 and rollers 4 lifts bin 1 with drilling pipes installed on it, giving it an angle of 4/sup 0/ in relation to the plane of frame 2. The collapsible support 10 is installed in a vertical position and holds bin 1. This position of bin 1 is the most suitable for movement of the vertically installed drilling pipes on the guides. The distinguishing feature of the patented device is the possibility of convenient arrangement of the drilling pipes on the guides of bin 1. Because of this, the time spent on lifting and lowering the drill apparatus is considerably reduced.

Detecting accuracy of flaws by manual and automatic ultrasonic inspections

International Nuclear Information System (INIS)

Iida, K.

1988-01-01

As the final stage work in the nine year project on proving tests of the ultrasonic inspection technique applied to the ISI of LWR plants, automatic ultrasonic inspection tests were carried out on EDM notches, surface fatigue cracks, weld defects and stress corrosion cracks, which were deliberately introduced in full size structural components simulating a 1,100 MWe BWR. Investigated items are the performance of a newly assembled automatic inspection apparatus, detection limit of flaws, detection resolution of adjacent collinear or parallel EDM notches, detection reproducibility and detection accuracy. The manual ultrasonic inspection of the same flaws as inspected by the automatic ultrasonic inspection was also carried out in order to have comparative data. This paper reports how it was confirmed that the automatic ultrasonic inspection is much superior to the manual inspection in the flaw detection rate and in the detection reproducibility

Investigation on the reliability of expansion joint for piping with probabilistic method

International Nuclear Information System (INIS)

Ishii, Y.; Kambe, M.

1980-01-01

The reduction of the plant size is necessitated as one of the major targets in LMFBR design. Usually, piping work system is extensively used to absorb thermal expansion between two components anywhere. Besides above, expansion joint for piping seems to be attractive lately for the same object. This paper describes the significance of expansion joint with multiple boundaries, breakdown probability of expansion joint assembly and partly the bellows by introducing several hypothetical conditions in connection with piping. Also, an importance of in-service inspection (ISI) for expansion joint was discussed using a comparative table and probabilities on reliability from partly broken to full penetration. In conclusion, the expansion joint with ISI should be manufactured with excellent reliability in order to cope with piping work system; several conditions of the practical application for piping systems are suggested. (author)

Investigation on the reliability of expansion joint for piping with probabilistic method

Energy Technology Data Exchange (ETDEWEB)

Ishii, Y; Kambe, M

1980-02-01

The reduction of the plant size is necessitated as one of the major targets in LMFBR design. Usually, piping work system is extensively used to absorb thermal expansion between two components anywhere. Besides above, expansion joint for piping seems to be attractive lately for the same object. This paper describes the significance of expansion joint with multiple boundaries, breakdown probability of expansion joint assembly and partly the bellows by introducing several hypothetical conditions in connection with piping. Also, an importance of in-service inspection (ISI) for expansion joint was discussed using a comparative table and probabilities on reliability from partly broken to full penetration. In conclusion, the expansion joint with ISI should be manufactured with excellent reliability in order to cope with piping work system; several conditions of the practical application for piping systems are suggested. (author)

Investigation on the reliability of expansion joint for piping with probabilistic method

International Nuclear Information System (INIS)

Ishii, Yoichiro; Kambe, Mitsuru.

1979-11-01

The reduction of the plant size if necessitated as one of the major target in LMFBR design. Usually, piping work system is extensively used to absorb thermal expansion between two components anywhere. Besides above, expansion joint for piping seems to be attractive lately for the same object. This paper describes about the significance of expansion joint with multiple boundaries, breakdown probability of expansion joint assembly and partly the bellows by introducing several hypothetical conditions in connection with piping. Also, an importance of inservice inspection (ISI) for expansion joint was discussed using by comparative table and probabilities on reliability from partly broken to full penetration. In the conclusion, the expansion joint with ISI should be manufactured with excellent reliability in order to cope with piping work system, and several conditions of the practical application for piping systems are suggested. (author)

Experimental and numerical analysis of water hammer in a large-scale PVC pipeline apparatus

NARCIS (Netherlands)

Bergant, A.; Hou, Q.; Keramat, A.; Tijsseling, A.S.; Gajic, A.; Benisek, M.; Nedeljkovic, M.

2011-01-01

This paper investigates the effects of the pipe-wall viscoelasticity on water-hammer pressures. A large-scale pipeline apparatus made of polyvinyl chloride (PVC) at Deltares, Delft, The Netherlands, has been used to carry out waterhammer experiments. Tests have been conducted in a

Construct a procedure to verify radiation protection for apparatus of industrial gamma radiography

International Nuclear Information System (INIS)

Nghiem Xuan Long; Trinh Dinh Truong; Dinh Chi Hung; Le Ngoc Hieu

2013-01-01

Apparatus for industrial gamma radiography include an exposure container, source guide tube, remote control hand crank assembly and other attached equipment. It is used a lot in inspection and evaluation of projects. In Vietnam, there are now more than 50 companies in radiography field and more than 100 apparatus are being used on the site. Therefore, the verification and evaluation is very necessary and important. This project constructs a procedure to verify a radiation protection for apparatus in the industrial gamma radiography for its application in Vietnam. (author)

Apparatus for x-ray inspection of components

International Nuclear Information System (INIS)

Young, D.C.; Davis, M.

1981-01-01

An x-ray inspection chamber has an access opening closable by doors, with a fail-safe optoelectronic system providing a light curtain across the access opening to sense the presence of an object such as an operator's arm in the opening. An adjustable table for supporting a component provides an infinitely variable film focal distance between the x-ray head and the component. A warning light is energised during a predetermined delay period before the head becomes operative after activation of a switch by the operator and the adjustment of the table and closure of the doors takes place during the delay period. (author)

Remote tooling for inspection and repair in Pickering NGS-A calandria vault

International Nuclear Information System (INIS)

Hadji-Mirzai, M.; Tokarz, A.; Vandenberg, J.P.

1993-01-01

In recent years it has been necessary to develop capabilities for the inspection and repair of carbon steel components located within calandria vaults at Ontario Hydro's Pickering Nuclear Generating Station 'A'. Concerns about corrosion of piping and some of the structural components have made necessary the development of remote manipulators to inspect and repair carbon steel components within the vaults to ensure continued reliable operation of the units. Remote manipulators for this program have been designed to perform a number of inspection and repair tasks, and several versions have been developed to specialise in detailed inspection techniques and precision tooling module manipulation. (author)

Development and testing of VTT approach to risk-informed in-service inspection methodology. Final report of SAFIR INTELI INPUT Project RI-ISI

International Nuclear Information System (INIS)

Cronvall, O.; Maennistoe, I.; Simola, K.

2007-04-01

This report summarises the results of a research project on risk-informed in-service inspection (RI-ISI) methodology conducted in the Finnish national nuclear energy research programme SAFIR (2003-2006). The purpose of this work was to increase the accuracy of risk estimates used in RI-ISI analyses of nuclear power plant (NPP) piping systems, and to quantitatively evaluate the effects of different piping inspection strategies on risk. Piping failure occurrences were sampled by using probabilistic fracture mechanics (PFM) analyses. The PFM results for crack growth were used to construct transition matrices for a discrete-time Markov process model, which in turn was applied to examine the effects of various inspection strategies on the failure probabilities and risks. The applicability of the developed quantitative risk matrix approach was examined as a pilot study performed to the Shut-down cooling piping system 321 in NPP unit OL1 of Teollisuuden Voima Oy (TVO). The analysed degradation mechanisms were stress corrosion cracking (SCC) and thermal fatigue induced cracking (in the mixing points). Here a new and rather straightforward approach was developed to model thermal fatigue induced cracking, which degradation mechanism is much more difficult to model than SCC. This study further demonstrated the usefulness of Markov analysis procedure development by VTT in RI-ISI applications. The most important results are the quantified comparisons of different inspections strategies. It was shown in this study that Markov models are useful for this purpose, when combined with PFM analyses. While the numerical results could benefit from further considerations of inspection reliability, this does not affect the feasibility of the method itself. The approach can be used to identify an optimal inspection strategy for achieving a balanced risk profile of piping segments. (orig.)

Statistical models for the analysis of water distribution system pipe break data

International Nuclear Information System (INIS)

Yamijala, Shridhar; Guikema, Seth D.; Brumbelow, Kelly

2009-01-01

The deterioration of pipes leading to pipe breaks and leaks in urban water distribution systems is of concern to water utilities throughout the world. Pipe breaks and leaks may result in reduction in the water-carrying capacity of the pipes and contamination of water in the distribution systems. Water utilities incur large expenses in the replacement and rehabilitation of water mains, making it critical to evaluate the current and future condition of the system for maintenance decision-making. This paper compares different statistical regression models proposed in the literature for estimating the reliability of pipes in a water distribution system on the basis of short time histories. The goals of these models are to estimate the likelihood of pipe breaks in the future and determine the parameters that most affect the likelihood of pipe breaks. The data set used for the analysis comes from a major US city, and these data include approximately 85,000 pipe segments with nearly 2500 breaks from 2000 through 2005. The results show that the set of statistical models previously proposed for this problem do not provide good estimates with the test data set. However, logistic generalized linear models do provide good estimates of pipe reliability and can be useful for water utilities in planning pipe inspection and maintenance

PIPEBOT: a mobile system for duct inspection

Energy Technology Data Exchange (ETDEWEB)

Estrada, Emanuel; Goncalves, Eder Mateus; Botelho, Silvia; Oliveira, Vinicius; Souto Junior, Humberto; Almeida, Renan de; Mello Junior, Claudio; Santos, Thiago [Universidade Federal do Rio Grande (FURG), RS (Brazil); Gulles, Roger [Universidade Tecnologica Federal do Parana (UTFPR), Curitiba, PR (Brazil)

2009-07-01

In this paper, it is presented the development of an innovative and low-cost robotic mobile system to be employed in inspection of pipes. The system is composed of a robot with different sensors which permit to move inside pipes and detect faults as well as incipient faults. The robot is a semiautonomous one, i.e. it can navigate by human tele operation or autonomously one. The autonomous mode uses computer vision techniques and signals from position sensor of the robot to navigating and localizing it. It is showed the mechanical structure of the robot, the overall architecture of the system and preliminary results. (author)

X-ray tomographic in-service inspection of girth welds - The European project TomoWELD

International Nuclear Information System (INIS)

Ewert, Uwe; Redmer, Bernhard; Walter, David; Thiessenhusen, Kai-Uwe; Bellon, Carsten; Nicholson, P. Ian; Clarke, Alan L.; Finke-Härkönen, Klaus-Peter

2015-01-01

The new standard 'ISO 17636-2:2013: Non-destructive testing of welds - Radiographic testing - Part 2: X- and gamma-ray techniques with digital detectors', defines the practice for radiographic inspection of welded pipes for manufacturing and in-service inspection. It is applied in Europe for inspections of pipe welds in nuclear power plants as well as in chemical plants and allows a faster inspection with digital detector arrays (DDA) than with film. Nevertheless, it does not allow the evaluation of the depth and shape of volumetric and planar indications. In 2001 a planar tomography scanner, TomoCAR, was introduced for mechanized radiographic testing (RT) inspection and non-destructive measurement of cross sections. The project TomoWELD is based on a new concept of the scan geometry, an enhanced GPU based reconstruction, and the application of a new generation of photon counting DDAs based on CdTe crystal CMOS hybrids. The new detector permits the selection of energy thresholds to obtain an optimum energy range and reduction of the influence of scattered radiation. The concept and first measurements are presented. Flaw depth and shape of volumetric and planar irregularities can be determined

Results of 6th regular inspection of No.1 unit in Oi Power Plant

International Nuclear Information System (INIS)

Anon.

1987-01-01

This report presents results of the 6th regular inspection of the No.1 unit in the Oi Power Plant. It was carried out during the period from July 11, 1986, to January 28, 1987. The inspection covered the main unit of the nuclear reactor, facilities for the nuclear reactor cooling system, facilities for the instrumentation control system, fuel facilities, radiation control facilities, disposal facilities, nuclear reactor containment facilities, and emergency power generation system. Checking of appearance, disassemblage, leak and functions-performance of these facilities was conducted. No abnormalities were found except that significant signs were detected in 725 steam generator heat transfer pipes and that leak was suspected in 2 fuel assemblies. The pipes were repaired and the fuel assemblies were replaced. All operations involved in the inspection were performed under conditions within the permissible dose as specified in the applicable laws. Major modification work carried out during the inspection period included the adoption of a burnable poison (B Type) and the charging of fuel for high burn-up demonstration test. The exposure dose of the company members and non-company members who performed the inspection work is also shown. (Nogami, K.)

X-ray tomographic in-service inspection of girth welds - The European project TomoWELD

Energy Technology Data Exchange (ETDEWEB)

Ewert, Uwe, E-mail: uwe.ewert@bam.de; Redmer, Bernhard, E-mail: uwe.ewert@bam.de; Walter, David, E-mail: uwe.ewert@bam.de; Thiessenhusen, Kai-Uwe, E-mail: uwe.ewert@bam.de; Bellon, Carsten, E-mail: uwe.ewert@bam.de [BAM Bundesanstalt für Materialforschung, Berlin (Germany); Nicholson, P. Ian, E-mail: ian.nicholson@twi.co.uk [TWI Technology Centre Wales, Port Talbot (United Kingdom); Clarke, Alan L. [TWI Technology Centre Wales, Port Talbot (United Kingdom); Finke-Härkönen, Klaus-Peter, E-mail: klaus.harkonen@ajat.fi [Oy AJAT Ltd., Helsinki (Finland)

2015-03-31

The new standard 'ISO 17636-2:2013: Non-destructive testing of welds - Radiographic testing - Part 2: X- and gamma-ray techniques with digital detectors', defines the practice for radiographic inspection of welded pipes for manufacturing and in-service inspection. It is applied in Europe for inspections of pipe welds in nuclear power plants as well as in chemical plants and allows a faster inspection with digital detector arrays (DDA) than with film. Nevertheless, it does not allow the evaluation of the depth and shape of volumetric and planar indications. In 2001 a planar tomography scanner, TomoCAR, was introduced for mechanized radiographic testing (RT) inspection and non-destructive measurement of cross sections. The project TomoWELD is based on a new concept of the scan geometry, an enhanced GPU based reconstruction, and the application of a new generation of photon counting DDAs based on CdTe crystal CMOS hybrids. The new detector permits the selection of energy thresholds to obtain an optimum energy range and reduction of the influence of scattered radiation. The concept and first measurements are presented. Flaw depth and shape of volumetric and planar irregularities can be determined.

Inspection of austenitic welds with ultrasonic phased array technology

Energy Technology Data Exchange (ETDEWEB)

Garcia, A.; Fernandez, F. [Tecnatom (Spain); Dutruc, R.; Ferriere, R. [Metalscan (France)

2011-07-01

This series of slides presents the use of ultrasonic phased array technology in the inspection of austenitic welds. The inspection from outside surface (the inspection is performed in contact using wedges to couple the probe to the outer surface of the component) shows that longitudinal wave is the most adequate for perpendicular scans and transversal ultrasonic wave is the most adequate for parallel scans. Detection and length sizing are performed optimally in perpendicular scans. The inspection from inside surface shows: -) Good results in the detection of defects (Sizing has met the requirements imposed by the Authority of the Russian Federation); -) The new design of the mechanical equipment and of the numerous ultrasonic beams refracted by the array probes has increased the volume inspected. The design of the mechanical equipment has also allowed new areas to be inspected (example a piping weld that was not accessible from the outer surface; -) The ultrasonic procedure and Inspection System developed have been validated by the Authority of the Russian Federation. Phase array technique supplies solutions to solve accessibility concerns and improve the ultrasonic inspections of nuclear components

Identification and reduction of piping-vibrations in plants

International Nuclear Information System (INIS)

Kerkhof, K.

2012-01-01

Safe operation, availability and lifetime assessment of piping systems are of utmost concern for plant operators. The use of tuned mass dampers is a rather new approach for reducing vibrations to avoid high cycle fatigue in a large chemical piping system. The investigated piping system is supported by a tall structure fixed at the base. As a result, the steel building stiffness decreases with height. Furthermore large piping-elbow forces act at the top of the building, which lead to large vibration amplitudes. Since both piping system and supporting structure exhibited these large vibration amplitudes, dampers or shock absorbers placed between them would prove ineffective. Therefore, special vibration absorbers were developed for such piping systems. The paper presents the design process, starting with an extensive system investigation up to the passive multi-axial vibration absorber design parameters. This includes: Laboratory tests with a mock-up pipe system, where the first design ideas for new passive vibration absorbers were investigated. Vibration measurements were carried out to investigate the current state of the vibration behaviour. The piping system was inspected; strain gauges were used to identify stress concentrations at welds and other notches due to ovalization. Finite element calculations were performed, first as a combined beam and shell model for the pipe without the support structure. A detailed model for the combined steel construction and pipe system was created. Model-updating was done to fit the calculated model to the experimental modal analysis data. Loading assumptions describing excitation forces from the mass flow were checked. Harmonic frequency analysis was performed. On the basis of these calculations design parameters for the passive vibration absorber were determined. Finally, a solution for the design of two passive vibration absorbers will be presented.

Identification and reduction of piping-vibrations in plants

Energy Technology Data Exchange (ETDEWEB)

Kerkhof, K. [Stuttgart Univ. (Germany). MPA

2012-07-01

Safe operation, availability and lifetime assessment of piping systems are of utmost concern for plant operators. The use of tuned mass dampers is a rather new approach for reducing vibrations to avoid high cycle fatigue in a large chemical piping system. The investigated piping system is supported by a tall structure fixed at the base. As a result, the steel building stiffness decreases with height. Furthermore large piping-elbow forces act at the top of the building, which lead to large vibration amplitudes. Since both piping system and supporting structure exhibited these large vibration amplitudes, dampers or shock absorbers placed between them would prove ineffective. Therefore, special vibration absorbers were developed for such piping systems. The paper presents the design process, starting with an extensive system investigation up to the passive multi-axial vibration absorber design parameters. This includes: Laboratory tests with a mock-up pipe system, where the first design ideas for new passive vibration absorbers were investigated. Vibration measurements were carried out to investigate the current state of the vibration behaviour. The piping system was inspected; strain gauges were used to identify stress concentrations at welds and other notches due to ovalization. Finite element calculations were performed, first as a combined beam and shell model for the pipe without the support structure. A detailed model for the combined steel construction and pipe system was created. Model-updating was done to fit the calculated model to the experimental modal analysis data. Loading assumptions describing excitation forces from the mass flow were checked. Harmonic frequency analysis was performed. On the basis of these calculations design parameters for the passive vibration absorber were determined. Finally, a solution for the design of two passive vibration absorbers will be presented.

Development of New Technology for Leak Detection of a Buried Pipe

Energy Technology Data Exchange (ETDEWEB)

Yoon, D. B.; Park, J. H.; Moon, S. S.; Han, S. W.; Kang, T.; Kim, H. J.

2014-01-15

The importance of the leak detection of a buried pipe in a power plant of Korea is being emphasized as the buried pipes of a power plant are more than 20 years old. The first objective of this work is to develop new technologies for leak detection of a buried pipe. The second objective is to design and fabricate a trial product of leakage detection system for buried pipe. To achieve these purposes, as a first step, literature survey of the leak detection methods and techniques has been performed. As an algorithm for enhancing the leak detection capability of newly developed leakage detection system, an algorithm for removing mechanical noise and reflected wave within the pipe has been developed, and its feasibility was verified by performing numerical simulations and experiments. The hardware for leakage detection system is designed as a portable type by considering the test environment of a power plant, where speedy leakage inspection and rapid movement/reinstallation of the inspection equipment is necessary. The software is designed to provide a user-friendly GUI(Graphic User Interface) environment, making the system setup and data display quick and easy. It is also designed to allow for a real time visualization of analysis results on a monitoring screen for an estimation of the leakage location. The feature of the developed leak detection system is that it equipped with noise rejection algorithms that can effectively enhance the leak detection capability in a noisy environment. Then, a trial product of the leakage detection system has been fabricated, and its functionality and capability were verified by field experiments. The experimental results demonstrated that even in a noisy environment, the developed system can provide more reliable means for estimating the leak location of the buried pipe. It is expected that the reliability of leakage point estimation can be enhanced when the developed leak detection system is applied to a leakage estimation problem

Development of New Technology for Leak Detection of a Buried Pipe

International Nuclear Information System (INIS)

Yoon, D. B.; Park, J. H.; Moon, S. S.; Han, S. W.; Kang, T.; Kim, H. J.

2014-01-01

The importance of the leak detection of a buried pipe in a power plant of Korea is being emphasized as the buried pipes of a power plant are more than 20 years old. The first objective of this work is to develop new technologies for leak detection of a buried pipe. The second objective is to design and fabricate a trial product of leakage detection system for buried pipe. To achieve these purposes, as a first step, literature survey of the leak detection methods and techniques has been performed. As an algorithm for enhancing the leak detection capability of newly developed leakage detection system, an algorithm for removing mechanical noise and reflected wave within the pipe has been developed, and its feasibility was verified by performing numerical simulations and experiments. The hardware for leakage detection system is designed as a portable type by considering the test environment of a power plant, where speedy leakage inspection and rapid movement/reinstallation of the inspection equipment is necessary. The software is designed to provide a user-friendly GUI(Graphic User Interface) environment, making the system setup and data display quick and easy. It is also designed to allow for a real time visualization of analysis results on a monitoring screen for an estimation of the leakage location. The feature of the developed leak detection system is that it equipped with noise rejection algorithms that can effectively enhance the leak detection capability in a noisy environment. Then, a trial product of the leakage detection system has been fabricated, and its functionality and capability were verified by field experiments. The experimental results demonstrated that even in a noisy environment, the developed system can provide more reliable means for estimating the leak location of the buried pipe. It is expected that the reliability of leakage point estimation can be enhanced when the developed leak detection system is applied to a leakage estimation problem

Management of manufacture and installation of plant pipings by bar code system

International Nuclear Information System (INIS)

Suwa, Minoru

1995-01-01

As for the piping system of nuclear power plants, the number of parts is very large, and the mill sheet is attached to each part, therefore, it is necessary to manage them individually, and large man power is required. In order to resolve the delay of mechanization in the factory, bar code system was adopted on full scale. At the time of taking parts out from the store, bar code labels are stuck to all piping parts. By this means, all the processes of manufacture and inspection are managed with a computer, and it is useful for labor saving and the prevention of mistaken input. This system is centering around the system of the progress management for piping manufacture, and is operated by being coupled with respective systems of production design, order and inventory, mill sheet management and installation management. The management of production design, manufacture, inspection and installation is explained. There is the problem of sticking bar code labels again as the labels become dirty or parts pass through coating and pickling processes. The direct carving of bar codes on parts by laser marker was tried, and it was successful for stainless steel, but in carbon steel pipes, it was hard to read. It is desirable to develop the bar codes which endure until the end of plant life. (K.I.)

Proceedings of a specialist meeting on the ultrasonic inspection of reactor components

International Nuclear Information System (INIS)

1976-01-01

Beside synthesis of two conferences on nondestructive testing and on inspection, the contributions of this conference are reporting experimental observations and research works on ultrasonic techniques, methods, procedures (pre-service or in-service) and equipment for the inspection of nuclear reactor components (pressure vessels, tubing and piping), generally in stainless steel (often austenitic or ferritic) material or in zirconium alloy. Some contributions are also dealing with the relationship between material microstructure and ultrasonic inspection method and equipment, or with the detection and sizing precision of flaws (cracks)

The applications of risk-informed in-service-inspection

International Nuclear Information System (INIS)

Ting, K.; Ko, T.-H.; Li, Y.-C.; Wu, W.-F.; Lu, Y.-L.; Chien, F.-T.

2005-01-01

The US NRC and nuclear industry encouraged the applications of risk-informed In-Service Inspection (RI-ISI) which can be an alternative program to the ASME Section XI In-service Inspection requirements. The Implementation of RI-ISI can improve the substantial cost as well as does reductions. From the aspect of defense in depth for nuclear safety, the achievements of these procedures can identify the inspection rank to promote the integrity of the current inspection program. Thus, this study utilizes this techniques to implement risk assessment on safety class 1 recirculation piping welds where sensitized to IGSCC of Taibei BWR-6 nuclear power plant. In the evaluation process, WinPraise code is used to calculate the failure probabilities of all welds. The result of risk evaluations can be referred to the further regulatory and plant operation. (authors)

Real-time corrosion control system for cathodic protection of buried pipes for nuclear power plant

Energy Technology Data Exchange (ETDEWEB)

Kim, Ki Tae; Kim, Hae Woong; Kim, Young Sik [School of Materials Science and Engineering, Andong National University, Andong (Korea, Republic of); Chang, Hyun Young; Lim, Bu Taek; Park, Heung Bae [Power Engineering Research Institute, KEPCO Engineering and Construction Company, Seongnam (Korea, Republic of)

2015-02-15

Since the operation period of nuclear power plants has increased, the degradation of buried pipes gradually increases and recently it seems to be one of the emerging issues. Maintenance on buried pipes needs high quality of management system because outer surface of buried pipe contacts the various soils but inner surface reacts with various electrolytes of fluid. In the USA, USNRC and EPRI have tried to manage the degradation of buried pipes. However, there is little knowledge about the inspection procedure, test and manage program in the domestic nuclear power plants. This paper focuses on the development and build-up of real-time monitoring and control system of buried pipes. Pipes to be tested are tape-coated carbon steel pipe for primary component cooling water system, asphalt-coated cast iron pipe for fire protection system, and pre-stressed concrete cylinder pipe for sea water cooling system. A control system for cathodic protection was installed on each test pipe which has been monitored and controlled. For the calculation of protection range and optimization, computer simulation was performed using COMSOL Multiphysics (Altsoft co.)

Real-time corrosion control system for cathodic protection of buried pipes for nuclear power plant

International Nuclear Information System (INIS)

Kim, Ki Tae; Kim, Hae Woong; Kim, Young Sik; Chang, Hyun Young; Lim, Bu Taek; Park, Heung Bae

2015-01-01

Since the operation period of nuclear power plants has increased, the degradation of buried pipes gradually increases and recently it seems to be one of the emerging issues. Maintenance on buried pipes needs high quality of management system because outer surface of buried pipe contacts the various soils but inner surface reacts with various electrolytes of fluid. In the USA, USNRC and EPRI have tried to manage the degradation of buried pipes. However, there is little knowledge about the inspection procedure, test and manage program in the domestic nuclear power plants. This paper focuses on the development and build-up of real-time monitoring and control system of buried pipes. Pipes to be tested are tape-coated carbon steel pipe for primary component cooling water system, asphalt-coated cast iron pipe for fire protection system, and pre-stressed concrete cylinder pipe for sea water cooling system. A control system for cathodic protection was installed on each test pipe which has been monitored and controlled. For the calculation of protection range and optimization, computer simulation was performed using COMSOL Multiphysics (Altsoft co.)

Evaluation of effectiveness of inservice inspection in aging PWR plants based on PSA

Energy Technology Data Exchange (ETDEWEB)

Hanafusa, Hidemitsu; Irie, Takashi; Suyama, Takeshi [Institute of Nuclear Safety Systems Inc., Mihama, Fukui (Japan); Morota, Hidetsugu [Computer Software Development Co., Ltd., Tokyo (Japan)

2001-09-01

By making use of a probabilistic fracture mechanics (PFM) code which had been improved to be able to evaluate the influence of thermal aging embrittlement of cast stainless steel, we evaluated the fracture probability of welding parts of the piping of the pressurized water reactor plants in Japan and the core damage frequency by the fracture. In addition, we ranked the welding parts by the safety significance and evaluated the effectiveness of inservice inspection (ISI). As a result, it is seen that the risk increases about 25% for extending the plant life from 40 to 60 years without ISI. However, the influence of the risk on the plant life becomes negligible, when the ISI is performed adequately. This assessment is useful to plan efficient inspection and test programs of a plant under limited resources, because it is available to rank piping segments by the safety significance and to evaluate the effectiveness of inspection and test quantitatively. (author)

Avoiding steam-bubble-collapse-induced water hammers in piping systems

International Nuclear Information System (INIS)

Chou, Y.; Griffith, P.

1989-10-01

In terms of the frequency of occurrence, steam bubble collapse in subcooled water is the dominant initiating mechanism for water hammer events in nuclear power plants. Water hammer due to steam bubble collapse occurs when water slug forms in stratified horizontal flow, or when steam bubble is trapped at the end of the pipe. These types of water hammer events have been studied experimentally and analytically in order to develop stability maps showing those combinations of filling velocities and liquid subcooling that cause water hammer and those which don't. In developing the stability maps, experiments with different piping orientations were performed in a low pressure laboratory apparatus. Details of these experiments are described, including piping arrangement, test procedures, and test results. Visual tests using a transparent Lexan pipe are also performed to study the flow regimes accompanying the water hammer events. All analytical models were tested by comparison with the corresponding experimental results. Based on these models, and step-by-step approach for each flow geometry is presented for plant designers and engineers to follow in avoiding water hammer induced by steam bubble collapse when admitting cold water into pipes filled with steam. 37 refs., 54 figs., 2 tabs

ALS insertion device block measurement and inspection

International Nuclear Information System (INIS)

Marks, S.; Carrieri, J.; Cook, C.; Hassenzahl, W.V.; Hoyer, E.; Plate, D.

1991-05-01

The performance specifications for ALS insertion devices require detailed knowledge and strict control of the Nd-Fe-B permanent magnet blocks incorporated in these devices. This paper describes the measurement and inspection apparatus and the procedures designed to qualify and characterize these blocks. A detailed description of a new, automated Helmholtz coil facility for measurement of the three components of magnetic moment is included. Physical block inspection and magnetic moment measurement procedures are described. Together they provide a basis for qualifying blocks and for specifying placement of blocks within an insertion devices' magnetic structures. 1 ref., 4 figs

FRAMEWORK FOR STRUCTURAL ONLINE HEALTH MONITORING OF AGING AND DEGRADATION OF SECONDARY PIPING SYSTEMS DUE TO SOME ASPECTS OF EROSION

Energy Technology Data Exchange (ETDEWEB)

Gribok, Andrei V.; Agarwal, Vivek

2017-06-01

This paper describes the current state of research related to critical aspects of erosion and selected aspects of degradation of secondary components in nuclear power plants (NPPs). The paper also proposes a framework for online health monitoring of aging and degradation of secondary components. The framework consists of an integrated multi-sensor modality system, which can be used to monitor different piping configurations under different degradation conditions. The report analyses the currently known degradation mechanisms and available predictive models. Based on this analysis, the structural health monitoring framework is proposed. The Light Water Reactor Sustainability Program began to evaluate technologies that could be used to perform online monitoring of piping and other secondary system structural components in commercial NPPs. These online monitoring systems have the potential to identify when a more detailed inspection is needed using real time measurements, rather than at a pre-determined inspection interval. This transition to condition-based, risk-informed automated maintenance will contribute to a significant reduction of operations and maintenance costs that account for the majority of nuclear power generation costs. Furthermore, of the operations and maintenance costs in U.S. plants, approximately 80% are labor costs. To address the issue of rising operating costs and economic viability, in 2017, companies that operate the national nuclear energy fleet started the Delivering the Nuclear Promise Initiative, which is a 3 year program aimed at maintaining operational focus, increasing value, and improving efficiency. There is unanimous agreement between industry experts and academic researchers that identifying and prioritizing inspection locations in secondary piping systems (for example, in raw water piping or diesel piping) would eliminate many excessive in-service inspections. The proposed structural health monitoring framework takes aim at

Experimental investigations of piping phenomena in bentonite based buffer material

International Nuclear Information System (INIS)

Suzuki, K.; Asano, H.; Kobayashi, I.; Sellin, P.; Svemar, C.; Holmqvist, M.

2012-01-01

Document available in extended abstract form only. Formation of channels in a clay based buffer material is often referred to as 'piping'. Piping is likely to occur in bentonite based buffer materials in a fractured host rock during the early evolution of the repository when strong hydraulic gradients are present. After water saturation of the repository and reestablishment of the hydraulic gradients piping will not be an issue. However, piping in the early phase may still have implications for long-term performance: 1. if the pipes fail to close there may be remaining conductive pathways in the engineered barrier, and 2. piping may lead to erosion or redistribution of material which needs to be taken into account in the long-term performance assessment. This means that the piping process may affect requirements on rock characterization, water inflow and water management during the installation phase, buffer material properties and buffer installation methodology. As a part of the 'Bentonite re-saturation' program, RWMC has initiated and performed studies of the piping process. The main objectives of the studies are to answer: 1. Under what conditions can pipes form? 2. How do pipes evolve with time? 3. When and how do pipes close/reseal? 4. How does piping affect the buffer properties? 5. How much mass can be lost by erosion? The answers will be used in the development of the requirements stated above as well as input to long term performance assessments. overview of the experiment Test apparatuses were manufactured for investigation of the piping phenomena, see Figure 1. The apparatuses have drainage gutter to prevent clogging to take place with eroded material, and to keep an advection field around specimens. There is also a storage chamber for eroded material on the apparatuses. In the investigation, specimens of bentonite block and pellets were used. The block specimen consisted of a mixture of Japanese Na type bentonite, termed Kunigel V1, and 30 wt% silica

Radiation shielding method for pipes, etc

International Nuclear Information System (INIS)

Nagao, Tetsuya; Takahashi, Shuichi.

1988-01-01

Purpose: To constitute shielding walls of a dense structure around pipes and enable to reduce the wall thickness thereof upon periodical inspection, etc. for nuclear power plants. Constitution: For those portions of pipes requring shieldings, cylindrical vessels surrounding the portions are disposed and connected to a mercury supply system, a mercury discharge system and a freezing system for solidifying mercury. After charging mercury in a tank by way of a supply hose to the cylindrical vessels, the temperature of the mercury is lowered below the freezing point thereof to solidify the mercury while circulating cooling medium, to thereby form dense cylindrical radioactive-ray shielding walls. The specific gravity of mercury is greater than that of lead and, accordingly, the thickness of the shielding walls can be reduced as compared with the conventional wall thickness of the entire laminates. (Takahashi, M.)

Validation and Application of Computed Radiography (CR) Tangential Technique for Wall Thickness Measurement of 10 Inch Carbon Steel Pipe

International Nuclear Information System (INIS)

Norhazleena Azaman; Khairul Anuar Mohd Salleh; Amry Amin Abas; Arshad Yassin; Sukhri Ahmad

2016-01-01

Oil and gas industry requires Non Destructive Testing (NDT) to ensure each components, in-service and critical, are fit-for-purpose. Pipes that are used to transfer oil or gas are amongst the critical component that needs to be well maintained and inspected. Typical pipe discontinuities that may lead to unintended incidents are erosion, corrosion, dent, welding defects, etc. Wall thickness assessment, with Radiography Testing (RT) is normally used to inspect such discontinuities and can be performed with two approaches; (a) center line beam tangential technique (b) offset from the centre pipe tangential technique. The latter is a method of choice for this work because of the pipe dimension and limited radiation safe distance at site. Two successful validation approaches (simulation and experimental) were performed to determine the probability of successfulness before the actual RT work with tangential technique is carried out. The pipe was a 10 inch diameter in-service wrapped carbon steel. A 9 Ci Ir-192 and white Imaging Plate (IP) were used as a gamma radiation source and to record the radiographic image. Result of this work suggest that RT with tangential technique for 10 inch wrapped in-service carbon steel pipe can be successfully performed. (author)

Evaluation of flaw characteristics and their influence on inservice inspection reliability

International Nuclear Information System (INIS)

Becker, F.L.

1980-01-01

This report describes the results of the first year's effort of a five year program which is being conducted by Battelle, Pacific Northwest Laboratories, on behalf of the US Nuclear Regulatory Commission. This initial effort was directed toward identification and quantification of inspection uncertainties, which are likely to occur during inservice inspection of LWR primary piping systems, and their influence on inspection reliability. These experiments were conducted on 304 stainless steel samples, however, the results are equally applicable to other materials. Later portions of the program will extend these measurements and evaluations to other materials and conditions

Summary report for 1990 inservice inspection (ISI) of SRS 100-K reactor tank

International Nuclear Information System (INIS)

Morrison, J.M.; Loibl, M.W.

1990-01-01

The integrity of the SRS reactor tanks is a key factor affecting their suitability for continued service since, unlike the external piping system and components, the tanks are virtually irreplaceable. Cracking in various areas of the process water piping systems has occurred beginning in about 1960 as a result of several degradation mechanisms, chiefly intergranular stress corrosion cracking (IGSCC) and chloride-induced transgranular cracking. The purpose of this inspection was to determine if selected welds in the K Reactor tank wall contained any indications of IGSCC. These portions included areas in and beyond the weld HAZ, extending out as far as two to three inches from the centerline of the welds, plus selected areas of base metal at the intersection of the main tank vertical and mid-girth welds. No evidence of such degradation was found in any of the areas examined. This inspection comprised approximately 60% of the accessible weld length in the K Reactor tank. Initial setup of the tank, which prior to inspection contained Mark 60B target assemblies but no Mark 22 fuel assemblies, began on January 14, 1990. The inspection was completed on March 9, 1990

Detailed simulation of ultrasonic inspections

International Nuclear Information System (INIS)

Chaplin, K.R.; Douglas, S.R.; Dunford, D.

1997-01-01

Simulation of ultrasonic inspection of engineering components have been performed at the Chalk River Laboratories of AECL for over 10 years. The computer model, called EWE for Elastic Wave Equations, solves the Elastic Wave Equations using a novel finite difference scheme. It simulates the propagation of an ultrasonic wave from the transducer to a flaw, the scatter of waves from the flaw, and measurement of signals at a receive transducer. Regions of different materials, water and steel for example, can be simulated. In addition, regions with slightly different material properties from the parent material can be investigated. The two major types of output are displays of the ultrasonic waves inside the component and the corresponding A-scans. EPRI and other organizations have used ultrasonic models for: defining acceptable ultrasonic inspection procedures, designing and evaluating inspection techniques, and for quantifying inspection reliability. The EWE model has been applied to the inspection of large pipes in a nuclear plant, gas pipeline welds and steam generator tubes. Most recent work has dealt with the ultrasonic inspection of pressure tubes in CANDU reactors. Pressure tube inspections can reliably detect and size defects; however, there are improvements that can be made. For example, knowing the sharpness of a flaw-tip is crucial for fitness for service assessments. Computer modelling of the ultrasonic inspection of flaws with different root radius has suggested inspection techniques that provide flaw tip radius information. A preliminary investigation of these methods has been made in the laboratory. The basis for the model will be reviewed at the presentation. Then the results of computer simulations will be displayed on a PC using an interactive program that analyzes simulated A-scans. This software tool gives inspection staff direct access to the results of computer simulations. (author)

Risk informed inservice inspection evaluation of the ComEd nuclear plants

International Nuclear Information System (INIS)

Fleming, K.N.; Hutchinson, J.J.

2000-01-01

In November, 1999 Commonwealth Edison Company began the largest scope project yet performed to implement risk informed in-service inspection programs for piping systems. A contractor team led by ERIN Engineering and Research was selected to perform full scope risk informed evaluations on ten reactor units at five sites including 3 BWR and 2 PWR stations. This risk informed evaluation has applied a number of advancements to RISI technology in key areas including risk quantification of inspection program changes, element selection, treatment of multiple damage mechanisms at a given location, and in streamlining an approach to RISI initially developed by EPRI. The scope of the evaluation covered more than 18,000 ASME Class 1 and 2 welds not counting those that will continue to be inspected as part of augmented programs for flow accelerated corrosion, stress corrosion cracking, and service water systems. When the current ASME Section XI based exams are replaced by the risk informed program, while some new inspection locations will be added, substantial cost savings and person-rem exposures are projected from the elimination of most of the current exams. ComEd expects to recover its investment in the RISI evaluation for each of the 10 reactor units in 1 to 2 refueling outages, from the cost savings of reduced inspections. At the same time, the risk of a severe accident due to pipe ruptures is not expected to exhibit significant changes. (author)

In-service inspection of the vessels of nuclear submarine reactors

International Nuclear Information System (INIS)

Saglio, R.; Mercier L'Abbe, G.

1977-02-01

Description is given of a machine of automatic inspection of the reactor vessels of nuclear submarines, that was developed by the French Atomic Energy Commission (CEA). A focused ultrasound testing method is used. The equipment such described meets the safety requirements prescribed for the primary circuits of nuclear submarine boiler plants. The sensitivity and resolution power of the apparatus allow such high precision to be obtained as rupture mechanics gains a credibility that could not have been obtained with using conventional apparatus [fr

Feed water distribution pipe replacement at Loviisa NPP

Energy Technology Data Exchange (ETDEWEB)

Savolainen, S.; Elsing, B. [Imatran Voima Loviisa NPP (Finland)

1995-12-31

Imatran Voima Oy operates two WWER-440 reactors. Unit 1 has been operating since 1977 and unit 2 since 1981. First damages of feed water distribution (FWD) pipe were observed in 1989. The FWD-pipe T-connection had suffered from severe erosion corrosion damages. Similar damages have been been found also in other WWER-440 type NPPs. In 1989 the nozzles of the steam generator YB11 were inspected. No signs of the damages or signs of erosion were detected. The first damaged nozzles were found in 1992 in steam generators of both units. In 1992 it was started studying different possibilities to either repair or replace the damaged FWD-pipes. Due to the difficult conditions for repairing the damaged nozzles it was decided to study different FWD-pipe constructions. In 1991 two new feedwater distributors had been implemented at Dukovany NPP designed by Vitckovice company. Additionally OKB Gidropress had presented their design for new collector. In spring 1994 all the six steam generators of Rovno NPP unit 1 were replaced with FWD-pipes designed by OKB Gidropress. After the implementation an experimental program with the new systems was carried out. Due to the successful experiments at Rovno NPP Unit 1 it was decided to implement `Gidropress solution` during 1994 refueling outage into the steam generator YB52 at Loviisa 2. The object of this paper is to discuss the new FWD-pipe and its effects on the plant safety during normal and accident conditions. (orig.).

Feed water distribution pipe replacement at Loviisa NPP

Energy Technology Data Exchange (ETDEWEB)

Savolainen, S; Elsing, B [Imatran Voima Loviisa NPP (Finland)

1996-12-31

Imatran Voima Oy operates two WWER-440 reactors. Unit 1 has been operating since 1977 and unit 2 since 1981. First damages of feed water distribution (FWD) pipe were observed in 1989. The FWD-pipe T-connection had suffered from severe erosion corrosion damages. Similar damages have been been found also in other WWER-440 type NPPs. In 1989 the nozzles of the steam generator YB11 were inspected. No signs of the damages or signs of erosion were detected. The first damaged nozzles were found in 1992 in steam generators of both units. In 1992 it was started studying different possibilities to either repair or replace the damaged FWD-pipes. Due to the difficult conditions for repairing the damaged nozzles it was decided to study different FWD-pipe constructions. In 1991 two new feedwater distributors had been implemented at Dukovany NPP designed by Vitckovice company. Additionally OKB Gidropress had presented their design for new collector. In spring 1994 all the six steam generators of Rovno NPP unit 1 were replaced with FWD-pipes designed by OKB Gidropress. After the implementation an experimental program with the new systems was carried out. Due to the successful experiments at Rovno NPP Unit 1 it was decided to implement `Gidropress solution` during 1994 refueling outage into the steam generator YB52 at Loviisa 2. The object of this paper is to discuss the new FWD-pipe and its effects on the plant safety during normal and accident conditions. (orig.).

Statistical reliability assessment of UT round-robin test data for piping welds

International Nuclear Information System (INIS)

Kim, H.M.; Park, I.K.; Park, U.S.; Park, Y.W.; Kang, S.C.; Lee, J.H.

2004-01-01

Ultrasonic NDE is one of important technologies in the life-time maintenance of nuclear power plant. Ultrasonic inspection system is consisted of the operator, equipment and procedure. The reliability of ultrasonic inspection system is affected by its ability. The performance demonstration round robin was conducted to quantify the capability of ultrasonic inspection for in-service. Several teams employed procedures that met or exceeded with ASME sec. XI code requirements detected the piping of nuclear power plant with various cracks to evaluate the capability of detection and sizing. In this paper, the statistical reliability assessment of ultrasonic nondestructive inspection data using probability of detection (POD) is presented. The result of POD using logistic model was useful to the reliability assessment for the NDE hit or miss data. (orig.)

Transfer system development for a remote inspection robot in nuclear power plants

International Nuclear Information System (INIS)

Mizuno, M.; Ohnuma, M.; Hamada, K.; Mizutani, T.; Shimada, A.; Segawa, M.; Kubo, K.

1984-01-01

A remote operated robot system has been developed for inspection inside the primary containment vessel (PCV) of nuclear power plants. This system consists of an inspection vehicle, a monorail driving system, a signal transmission system, a power supply system and an operator console.. The system has two main features. First is that the operator can transfer the vehicle at any time from outside the PCV to inside or vice versa through a personnel airlock. The second feature is that the vehicle can be transported from one inspection route to another route at junction points. A prototype inspection robot system was fabricated on a trial basis. Running and inspection performances were confirmed utilizing actual size test apparatus

Inspection of nuclear reactor welding by acoustic emission

International Nuclear Information System (INIS)

Prine, D.W.

1977-01-01

The objective of the work described is to evaluate in-process acoustic emission weld monitoring with the goal of upgrading the inspection techniques for assuring better weld quality in nuclear reactor piping and pressure vessels. To accomplish this overall objective, the following specific goals have been set within a three year program: (1) prove the feasibility of in-process AE under shop conditions and validate the AE findings by currently acceptable NDE techniques; (2) develop and build a prototype monitor for use in Nuclear Fabrication shops; and (3) provide data for NRC/ASME acceptance of the inspection practice

Screening method for piping wall loss by flow accelerated corrosion

International Nuclear Information System (INIS)

Ryu, Kyung Ha; Hwang, Il Soon; Lee, Na Young; Oh, Young Jin; Kim, Ji Hyun; Park, Jin Ho; Sohn, Chang Ho

2008-01-01

Flow accelerated corrosion (FAC) phenomenon has persisted its impact on plant reliability and personnel safety. Unless we change the operation condition drastically, most parameters affecting FAC will not be effectively controlled. In order to help expand piping inspection coverage, we have developed a screening approach to monitor the wall thinning by direct current potential drop (DCPD) technique. To improve the applicability to the complex piping network such as the secondary cooling water system in PWR's, we devised the equipotential control method that can eliminate undesired leakage currents outside a measurement section. In this paper, we present Wide Range Monitoring (WiRM) and Narrow Range Monitoring (NaRM) with Equipotential Switching Direct Current Potential Drop (ES-DCPD) method to rapidly monitor the thinning of piping. Based on the WiRM results, susceptible locations can be identified for further inspection by ultrasound technique (UT). On-line monitoring of a thinned location can be made by NaRM. Finite element analysis results and a closed-form resistance model are developed for the comparison with measured wall thinning by the developed DCPD technique. Verification experiments were conducted using UT as the reference. The result shows that model predictions and the experimental results agree well to confirm that both WiRM and NaRM based on ES-DCPD can be applicable to FAC management efforts

Screening method for piping wall loss by flow accelerated corrosion

International Nuclear Information System (INIS)

Ryu, K.H.; Hwang, I.S.; Lee, N.Y.; Oh, Y.J.; Park, J.H.; Sohn, C.H.

2007-01-01

Flow accelerated corrosion (FAC) phenomenon has persisted in its impact on plant reliability and personnel safety. Unless we change the operation condition drastically, most parameters affecting FAC will not be effectively controlled. In order to help expand piping inspection coverage, we have developed a screening approach to monitor the wall thinning by a Direct Current Potential drop (DCPD) technique. To improve the applicability to the complex piping network such as the secondary cooling water system in PWR's, we devised the equipotential control method that can eliminate undesired leakage currents outside a measurement section. In this paper, we present Wide Range Monitoring (WiRM) and Narrow Range Monitoring (NaRM) with Equipotential Switching Direct Current Potential Drop (ES-DCPD) method to rapidly monitor the thinning of piping. Based on the WiRM results, susceptible locations can be identified for further inspection by Ultrasonic Technique (UT). On-line monitoring of a thinned location can be made by NaRM. Finite element analysis results and a closed-form resistance model are developed for the comparison with measured wall thinning by the developed DCPD technique. Verification experiments were conducted using UT as the reference. The result shows that model predictions and the experimental results agree well to confirm that both WiRM and NaRM based on ES-DCPD can be applicable to FAC management efforts. (author)

NDT in inspection-repairing of boiler AE-101 of fertilizers Plant-Talara-Peru

International Nuclear Information System (INIS)

Torres, F.

1988-01-01

Experiences got from the use of NDT in inspection-repairing of boiler AE-101 of fertilizers Plant-Talara is presented after failures by pipes breakage. Applying liquid penetrant testing and visual inspection it was possible to determine the seriousness of the equipment the use of metallographic copies, ultrasonic measurements and hardness gave us an idea of the actual condition of the equipment, allowing a safe performance

Application of ultrasonic NDT technique for butt fusion joints of plastic pipes

Energy Technology Data Exchange (ETDEWEB)

Kim, Tae Gyung; Lim, Hyung Taik; Choi, Jeong Guen; Lee, Jae Myung [ANSCO, Daejeon (Korea, Republic of)

2016-05-15

The long term-durability and the soundness of the plastic pipe have been sufficiently verified through use of the plastic pipe during the past several decades. Recently, as the pipe material have been constantly developed, the application of the plastic pipe is expanded to various industrial fields, such as an increase of a use pressure, the bigger diameter of the pipe, etc. In a nuclear power plant where a carbon steel pipe and a stainless steel pipe are mainly used as a safety class III buried pipe, safety in an operation is seriously threatened by abrasion, heat deterioration or the like, frequently generated in a metal pipe. Therefore, in order to provide an alternate to this problem there is a rising interest on using high-density polyethylene (HDPE) pipes which are known to provide much enhanced corrosion, abrasion and impact resistant properties. With polyethylene piping, one of the issue that is being looked into is the integrity of butt-fusion joint. At the present time the Referencing Code and Standard for the NDT technology of for butt fusion joint of the plastic pipe have not yet established. An optimum inspection parameters were determined according to the thickness of the HDPE pipe. It was also confirmed that most of the detection results of two techniques have matched with each other. In the PAUT, it is easy to distinguish signals with from the flaws made by the thin plate and the void. Also the resolving power of PAUT on the detection in the depth direction has been demonstrated to be satisfactory.

Development of protocols for corrosion and deposits evaluation in pipes by radiography

International Nuclear Information System (INIS)

2005-04-01

The International Atomic Energy Agency is promoting industrial applications of non-destructive testing (NDT) technology, which includes radiography testing (RT) and related methods, to assure safety and reliability of operation of nuclear, petrochemical and other industrial facilities. In many industries such as petroleum, power stations, refineries, petrochemical and chemical plants, desalination pipelines and urban gas installations, the reliability and safety of equipment can be substantially influenced by degradation processes such as corrosion, erosion, deposits and blocking of pipes, which can seriously affect the security and consistency. One of the most important parameters in a piping or pipeline to be monitored and measured is the wall thickness. Among NDT methods, radiography has the advantage in that in the process of an inspection it eliminates the need for the costly removal of the pipe insulation and also the added benefit that it can be carried out in high temperature environments. The Coordinated Research Project (CRP) on Validation of Protocols for Corrosion and Deposits Determination in Small Diameter Pipes by Radiography (CORDEP) was implemented from 1997 to 2000 with the participation of 11 NDT laboratories from Algeria, China, Costa Rica, France, India, Republic of Korea, Malaysia, Sri Lanka, Syrian Arab Republic, Tunisia and Turkey. The CRP tested and validated radiographic measurement of corrosion and deposits in straight and bent pipes made of carbon or stainless steels corroded/eroded on the outer or inner surfaces with or without insulation. Each participating laboratory produced three test specimens of straight and bent pipes containing natural as well as simulated corrosion defects. Typical diameters of these pipes were up to 168 mm. Radiography using X ray machines and radioisotopes of Iridium-192 and Cobalt-60 in conjunction with radiographic film using single and double wall penetrations for total inspection was performed. Selected

Corrosion evaluation in insulated pipes by non destructive testing method

International Nuclear Information System (INIS)

Abd Razak Hamzah; Azali Muhammad; Mohammad Pauzi Ismail; Abd Nassir Ibrahim; Abd Aziz Mohamed; Sufian Saad; Saharuddin Sayuti; Shukri Ahmad

2002-01-01

In engineering plants, detection of corrosion and evaluation of deposit in insulated pipes using radiography method are considered as a very challenging tasks. In General this degradation problem is attributed to water condensation. It causes the formation of deposit and scale inside the pipe, as well as between the insulation and pipe in cold temperature pipes. On the other hand, for hot temperature pipes the main problem is mainly due to corrosion/erosion attack inside the pipe. In the study of corrosion in pipelines, one of the most important parameters to be monitored and measured is the wall thickness. Currently, most pipeline corrosion monitoring and evaluation for both insulated and non-insulated pipes is performed using an ultrasonic method. The most common technique is that based on the A-Scan, using either a normal flaw detector or some form of dedicated equipment. However, with recent development of ultrasonic technology, more advance method, namely B-Scan and C-scan techniques are also available. The most notable disadvantage of using this method is that the insulation covering the pipe has to be removed before the inspection can be carried out and this is considered as not so cost effective. Due to this reason, the possibility of employing other alternative NDT method, namely radiographic testing method were studied. The technique used in this studied are known as tangential technique. In this study it was found that the result found using tangential technique is consistent with the actual thickness of the pipe. Result of this study is presented and discussed in this paper. (Author)

AECL experience in fuel channel inspection

Energy Technology Data Exchange (ETDEWEB)

Van Drunen, G. [Atomic Energy of Canada Limited, Chalk River, Ontario (Canada); Gunn, R. [Atomic Energy of Canada Limited, Mississauga, Ontario (Canada); Mayo, W.R. [Atomic Energy of Canada Limited, Chalk River, Ontario (Canada); Scott, D.A. [Atomic Energy of Canada Limited, Mississauga, Ontario (Canada)

1999-06-01

Inspection of CANDU fuel channels (FC) is performed to ensure safe and economic reactor operation. CANDU reactor FCs have features that make them a unique non-destructive testing (NDT) challenge. The thin, 4 mm pressure-tube wall means flaws down to about 0.1 mm deep must be reliably detected and characterized. This is one to two orders of magnitude smaller than is usually considered of significant concern for steel piping and pressure vessels. A second unique feature is that inspection sensors must operate in the reactor core--often within 20 cm of highly radioactive fuel. Work on inspection of CANDU reactor FCs at AECL dates back over three decades. In that time, AECL staff have provided equipment and conducted or supervised in-service inspections in about 250 FCs, in addition to over 8000 pre-service FCs. These inspections took place at every existing CANDU reactor except those in India and Romania. Early FC inspections focussed on measurement of changes in dimensions (gauging) resulting from exposure to a combination of neutrons, stress and elevated temperature. Expansion of inspection activities to include volumetric inspection (for flaws) started in the mid-1970s with the discovery of delayed hydride cracking in Pickering 3 and 4 rolled joints. Recognition of other types of flaw mechanisms in the 1980s led to further expansion in both pre-service and in-service inspections. These growing requirements, to meet regulatory as well as economic needs, led to the development of a wide spectrum of inspection technology that now includes tests for hydrogen concentration, structural integrity of core components, flaws, and dimensional change. This paper reviews current CANDU reactor FC inspection requirements. The equipment and techniques developed to satisfy these requirements are also described. The paper concludes with a discussion of work in progress in AECL aimed at providing state-of-the-art FC inspection services. (author)

Findings of the inspection grading system on industrial radiography

International Nuclear Information System (INIS)

Gloria Doloressa

2011-01-01

The use of industrial radiography techniques evolve rapidly and widely. Various jobs in industry require the examination of welding techniques / connecting pipes and metal construction. The use of industrial radiography is one type of utilization of nuclear energy must get control so that its use does not cause harmful impacts to worker safety, community, and environment. Regulations is done through inspections, in order to supervise the observance of the terms in the licensing and legislation in the field of nuclear safety. The main purpose of inspection is to ensure the utilization of radiation sources of radiation have been used with. Findings of the inspection is a decline in the performance of licensees in meeting safety requirements. The Grading System to the findings of the inspection needs to be done to improve the effectiveness and efficiency of inspection, and it is expected that the company can improve the management of radiation safety. (author)

Development of an accelerator for X-ray inspection apparatus with high clairvoyance

CERN Document Server

Onishi, T

2002-01-01

At present, there is no portable X-ray generator usable for non-destructive inspection of thick concretes used for bridges, and so on. To enable on non-destructive inspection of such thick concrete materials with more than 300 mm in thickness, authors developed a new small size accelerator with same acceleration principle as that of betatron. And, the authors also developed two types of new induction accelerators such as 'spiral orbit type' and 'cylindrical type'. Furthermore, development of a detector with excellent sensitivity to X-ray with wavelength suitable for inspection and software for image processing are planned. Here was described acceleration principles of new accelerators, test results on prototypes of the accelerators, and development states on field emission array considering new electron gun alternating thermal one and cold cathode type electron gun using carbon nano-tubes. (G.K.)

Device for remote inspection and testing of a structure

International Nuclear Information System (INIS)

Blanc, B.; Boudou, J.; Castaing, A.; Clasquin, J.; Gallet, B.; Saglio, R.; Samoel, A.

1976-01-01

A self-propelled carriage for inspecting the primary vessel of a fast reactor is capable of displacement within the interspace between the primary vessel and the containment vessel in order to inspect and test any predetermined zone of the primary vessel, the carriage being associated with a drive mechanism and applied against the oppositely facing wall of the containment vessel. The carriage is suspended from a composite cable actuated by a handling apparatus for introducing the carriage into the interspace and withdrawing it therefrom. The composite cable supplies electric power as well as the different fluids required for positioning and operation of the inspection devices which are mounted on the carriage. 9 claims, 6 drawing figures

Design and fabrication of test apparatuses for investigation on corrosivity of aqueous molybdate solution for structural materials

International Nuclear Information System (INIS)

Ishikawa, Koji; Inaba, Yoshitomo; Tsuchiya, Kunihiko

2010-02-01

In the solution irradiation method, which is proposed as new 99 Mo production method, the molybdate solution of an irradiation target flows in a capsule. However, the compatibility between the flowing aqueous molybdate solution and the structural materials of capsules and pipes was not clear. Therefore, test apparatuses for the investigation of the compatibility were designed and fabricated. Preliminary tests with the test apparatuses were also carried out, and it was confirmed that planed tests could be carried out. (author)

Comparison and evaluation of flexible and stiff piping systems

International Nuclear Information System (INIS)

Hahn, W.; Tang, H.T.; Tang, Y.K.

1983-01-01

An experimental and numerical study was performed on a piping system, with various support configurations, to assess the difference in piping response for flexible and stiff piping systems. Questions have arisen concerning a basic design philosophy employed in present day piping designs. One basic question is, the reliability of a flexible piping system greater than that of a stiff piping system by virtue of the fact that a flexible system has fewer snubber supports. With fewer snubbers, the pipe is less susceptible to inadvertent thermal stresses introduced by snubber malfunction during normal operation. In addition to the technical issue, the matter of cost savings in flexible piping system design is a significant one. The costs associated with construction, in-service inspection and maintenance are all significantly reduced by reducing the number of snubber supports. The evaluation study, sponsored by the Electric Power Research Institute, was performed on a boiler feedwater line at Consolidated Edison's Indian Point Unit 1. In this study, the boiler feedwater line was tested and analyzed with two fundamentally different support systems. The first system was very flexible, employing rod and spring hangers, and represented the 'old' design philosophy. The pipe system was very flexible with this support system, due to the long pipe span lengths between supports and the fact that there was only one lateral support. This support did not provide much restraint since it was near an anchor. The second system employed strut and snubber supports and represented the 'modern' design philosophy. The pipe system was relatively stiff with this support system, primarily due to the increased number of supports, including lateral supports, thereby reducing the pipe span lengths between supports. The second support system was designed with removable supports to facilitate interchange of the supports with different support types (i.e., struts, mechanical snubbers and hydraulic

Development of the automatic measuring system to survey the surface contamination on equipments

International Nuclear Information System (INIS)

Ishizuka, Akira; Matsumura, Hidekatsu; Nawa, Takao; Yamaguchi, Seiji; Yamada, Tadashi.

1980-01-01

The inspection of surface contamination carried out when things are taken out of the control areas in nuclear power stations requires considerable labor and time because it is carried out manually. In order to make the inspection of surface contamination more efficiently and to standardize it, the development of an automatic inspection apparatus was carried out. This apparatus inspects the surface contamination due to radio isotopes which do not emit α-ray, and the objects to be measured are the large things with definite forms, such as boards and pipes for scaffolding. The method of measuring β-ray with a gas flow counter was adopted for the apparatus in view of the good detection sensitivity, relatively simple shielding against background, and easy conversion to surface contamination density. The measuring system was composed of the gas flow counters and a rate meter. The outline of the apparatus made for trial is explained. As the result of the performance test, the lowest detection sensitivity was 1.29 x 10 -5 μCi/cm 2 at the moving speed of an object of 1 cm/sec. The detection sensitivity is improved by the flattening of the sensitivity distribution. The evaluation of the error, the reduction of measuring time and the prevention of contamination were also made. (Kako, I.)

Summary report for 1990 inservice inspection (ISI) of SRS 100-L reactor tank

International Nuclear Information System (INIS)

Morrison, J.M.; Loibl, M.W.

1991-01-01

The integrity of the SRS reactor tanks is a key factor affecting their suitability for continued service since, unlike the external piping system and components, the tanks are virtually irreplaceable. Cracking in various areas of the process water piping systems has occurred beginning in about 1960 as a result of several degradation mechanisms, chiefly intergranular stress corrosion cracking (IGSCC) and chloride-induced transgranular cracking. The primary objective of this inspection was to determine if the accessible welds and selected portions of base metal in the L Reactor tank wall contain any indications of IGSCC. This inspection included areas in and beyond the weld HAZ, extending out as far as two to three inches from the centerline of the welds, plus selected areas of base metal at the intersection of the main tank vertical and mid-girth welds. No evidence of such degradation was found in any of the areas examined. Further, additional inspections were conducted of areas that had been damaged and repaired during original fabrication, and on a sample of areas containing linear indications observed during the 1986 visual inspection of the tank. No evidence of IGSCC or other service induced degradation was detected in these areas, either. The inspection was initially planned to cover a minimum of 60% of the accessible welds, plus repair areas and a sample of the indications from the 1986 visual inspection. Direction was received from DOE while the inspection was in progress to expand the scope to cover 100% of the accessible weld areas, and the plan was adjusted accordingly. Initial setup of the tank, which prior to inspection contained Mark 60B target assemblies and nearly a full charge of Mark 22 fuel assemblies, began on October 15, 1990. The inspection was completed on April 12, 1991

Development of a guided wave simulator and its application to monitoring of pipe wall thinning

International Nuclear Information System (INIS)

Furukawa, Akinori; Kojima, Fumio

2009-01-01

Motivated by growing demand for quantitative nondestructive evaluation of pipe wall thinning, the aim of this paper is to develop a simulator for guided wave analysis. First, an inspection system can be represented by a linear elastic system in cylindrical coordinates. Secondly a dynamical numerical scheme for wave propagation on a pipe wall is proposed based on Fourier-Galerkin approach. Finally, the effectiveness and validity of the proposed method are shown in computational experiments. (author)

Filtering algorithm for radial displacement measurements of a dented pipe

International Nuclear Information System (INIS)

Hojjati, M.H.; Lukasiewicz, S.A.

2008-01-01

Experimental measurements are always affected by some noise and errors caused by inherent inaccuracies and deficiencies of the experimental techniques and measuring devices used. In some fields, such as strain calculations in a dented pipe, the results are very sensitive to the errors. This paper presents a filtering algorithm to remove noise and errors from experimental measurements of radial displacements of a dented pipe. The proposed filter eliminates the errors without harming the measured data. The filtered data can then be used to estimate membrane and bending strains. The method is very effective and easy to use and provides a helpful practical measure for inspection purposes

Study on quality control measures of static casting main pipe in PWR nuclear power plant

International Nuclear Information System (INIS)

Jiang Zhenbiao; Li Guanying; Liu Zhicheng

2013-01-01

This study analyzes the main reasons which impact the quality of primary pipe static casting elbows in PWR-M310 nuclear power plant. The quality control measures are developed from the election and inspection of material, improving sand production and casting process, improving lean management of personnel. The static casting defects of primary pipe elbows for Fuqing Unit 1 and 2 were down to less than 50% of the former project. The quality of static casting for the primary pipe elbows was significantly improved. Moreover, the implementation saves human resources and financing to repair casting defects, and also helps to win the delivery schedule. The quality control measures are good reference for improving primary pipe casting process. This study provides valuable experience for further study of improving the quality of static casting for the primary pipe of PWR nuclear power plant. (authors)

Apparatus for locating inspection device in a nuclear reactor vessel

International Nuclear Information System (INIS)

1980-01-01

A method for accurately locating an inspection device with a PWR or BWR pressure vessel uses a plurity of guide members and an internal location element, the exact position of which is known. Used for defining the size, orientation and position of a flow. (U.K.)

Status of FRJ-2 refurbishment of tank pipes and essential results of aging analysis

International Nuclear Information System (INIS)

Hansen, G.; Thamm, G.; Thome, M.

1993-01-01

An aging evaluation program for FRJ-2 (DIDO) of the Forschungszentrum Juelich GmbH has been developed and is currently executed in cooperation with the licensing and regulatory and TUV experts in order to determine the overall life expectancy of the facility and to identify critical systems and components that need to be upgraded or refurbished for future safe reactor operation. In Phase A (completed) a so called master list of the FRJ-2 mechanical, electrical and structural components was compiled on a system-by system basis and the operational documentation with respect to regular inspections, maintenance, repair and unusual occurences was carefully examined. Critical components were selected and their ageing respectively life limiting mechanisms identified. In Phase (currently under way) special inspections, examinations and tests for critical systems/components are being elaborated, executed and evaluated. Current work is being concentrated on non replaceable components (e.g. reactor aluminium tank (RAT) and the connecting pipes to the primary cooling circuit, the reactor steel tank and pipe work inside the concrete reactor block). As a consequence of first results of the aging evaluation program and due to leaks in the weir and drain pipes of the RAT a repair/refurbishment program was set up for the Al-RAT pipes (risers, downcomers weir and drain pipes) and the steel guide tubes. Details of the r/r program which is in far progress and first essential results of the aging evaluation will be presented. The results achieved until today are encouraging with respect to safe reactor operation on short and medium term. (author)

Status of FRJ-2 Refurbishment of tank pipes and essential results of aging analysis

International Nuclear Information System (INIS)

Hansen, G.; Thamm, G.; Thome, M.

1994-01-01

An aging evaluation program for FRJ-2 (DIDO) of the Forschungszentrum Juelich GmbH has been developed and is currently executed in cooperation with the licensing and regulatory and TUEV experts in order to determine the overall life expectancy of the facility and to identify critical systems and components that need to be upgraded or refurbished for future safe reactor operation. In Phase A (completed) a so called master list of the FRJ-2 mechanical, electrical and structural components was compiled on a system-by system basis and the operational documentation with respect to regular inspections, maintenance, repair and unusual occurrences was carefully examined. Critical components were selected and their ageing respectively life limiting mechanisms identified. In Phase B (currently under way) special inspections, examinations and tests for critical systems/components are being elaborated, executed and evaluated. Current work is being concentrated on non replaceable components (e.g. reactor aluminium tank (RAT) and the connecting pipes to the primary cooling circuit, the reactor steel tank and pipe work inside the concrete reactor block). As a consequence of first results of the aging evaluation program and due to leaks in the weir and drain pipes of the RAT a repair/refurbishment program was set up for the Al-RAT pipes (risers, downcomers, weir and drain pipes) and the steel guide tubes. Details of the r/r program which is in far progress and first essential results of the aging evaluation will be presented. The results achieved until today are encouraging with respect to safe reactor operation on short and medium term. (J.P.N.)

CASTOR - Advanced System for VVER Steam Generator Inspection

International Nuclear Information System (INIS)

Mateljak, Petar

2014-01-01

From the safety point of view, steam generator is a very important component of a nuclear power plant. Only a thin tube wall prevents leakage of radioactive material from the primary side into the environment. Therefore, it is very important to perform inspections in order to detect pipe damage and apply appropriate corrective actions during outage. Application of the nondestructive examination (NDE) technique, that can locate degradation and measure its size and orientation, is an integral part of nuclear power plant maintenance. The steam generator inspection system is consisted of remotely controlled manipulator, testing instrument and software for data acquisition and analysis. Recently, the inspection systems have evolved to a much higher level of automation, efficiency and reliability resulting in a lower cost and shorter outage time. Electronic components have become smaller and deal with more complex algorithms. These systems are very fast, precise, reliable and easy to handle. The whole inspection, from the planning, examination, data analysis and final report, is now a highly automated process, which makes inspection much easier and more reliable. This paper presents the new generation of INETEC's VVER steam generator inspection system as ultimate solution for steam generator inspection and repair. (author)

Methodology for Life Testing of Refractory Metal / Sodium Heat Pipes

International Nuclear Information System (INIS)

Martin, James J.; Reid, Robert S.

2006-01-01

This work establishes an approach to generate carefully controlled data to find heat pipe operating life with material-fluid combinations capable of extended operation. To accomplish this goal acceleration is required to compress 10 years of operational life into 3 years of laboratory testing through a combination of increased temperature and mass fluence. Specific test series have been identified, based on American Society for Testing and Materials (ASTM) specifications, to investigate long-term corrosion rates. The refractory metal selected for demonstration purposes is a molybdenum-44.5% rhenium alloy formed by powder metallurgy. The heat pipes each have an annular crescent wick formed by hot isostatic pressing of molybdenum-rhenium wire mesh. The heat pipes are filled by vacuum distillation with purity sampling of the completed assembly. Round-the-clock heat pipe tests with 6-month destructive and non-destructive inspection intervals are conducted to identify the onset and level of corrosion. Non-contact techniques are employed to provide power to the evaporator (radio frequency induction heating at 1 to 5 kW per heat pipe) and calorimetry at the condenser (static gas gap coupled water cooled calorimeter). The planned operating temperature range extends from 1123 to 1323 K. Accomplishments before project cancellation included successful development of the heat pipe wick fabrication technique, establishment of all engineering designs, baseline operational test requirements, and procurement/assembly of supporting test hardware systems. (authors)

French developments and experience in the field of inservice inspection

International Nuclear Information System (INIS)

Saglio, Robert; Destribats, M.-T.; Pigeon, Michel; Roule, Maurice; Touffait, A.-M.

1979-01-01

The French PWR nuclear plant program was at the origin of a large amount of R and D work in the field of inservice inspection. The actions which were undertaken may be split up into different levels: - the regulatory level, the R and D level, the design level, the flaw evaluation level. The first results of pre and inservice inspections are presented. The experience gained by French Atomic Energy Commission with new techniques like focussed ultrasonics transducers and multi frequencies Eddy current apparatus are discussed

Development of forging technology for PWR primary piping

International Nuclear Information System (INIS)

Morin, F.; Badeau, J.P.; Lambs, R.

1996-01-01

The purpose of this presentation is to give information on the changes in the design and manufacture of Primary Piping for electronuclear boilers of the Pressurized Water Reactor type (PWR) which has resulted in the making of one-piece forged lines including stub pipes and arcs. The optimization of these items is aimed at improving the life of the new power stations as well as guaranteeing their safety, while reducing inspection and maintenance requirements in service. The demonstration of the manufacturing feasibility has just been completed. It has taken material form in the installation, on the CIVAUX 1 section, of the first one-piece cold leg in the world. It will shortly be followed by the installation on the CIVAUX 2 section of a complete loop of bent forged pipes. Therefore, this new know-how is going to be incorporated in the French Rules (RCC-M) and can be directly taken into consideration both in the next work to be done and in the design and definition of a future nuclear reactor

In-service diagnostics of main circulating circuit pipes of WWER nuclear power plants

International Nuclear Information System (INIS)

Svoboda, V.; Merta, J.; Merta, V.

1982-01-01

The application is discussed of the acoustic emission method for testing the integrity of the components of the main circulating circuit of the WWER 440 nuclear power plant. A description is given of the main circulating circuit and a stress analysis on the basis of strength computations considering operating modes is presented. An analysis is also presented of the possible damage of the pipe material as related to the application of the acoustic emission method for in-service inspection of the pipes. Certain practical problems of application are discussed. (author)

Procedure Development and Qualification of the Phased Array Ultrasonic Testing for the Nuclear Power Plant Piping Weld

International Nuclear Information System (INIS)

Yoon, Byung Sik; Yang, Seung Han; Kim, Yong Sik; Lee, Hee Jong

2010-01-01

The manual ultrasonic examination for the nuclear power plant piping welds has been demonstrated by using KPD(Korean Performance Demonstration) generic procedure. For automated ultrasonic examination, there is no generic procedure and it should be qualified by using applicable automated equipment. Until now, most of qualified procedures used pulse-echo technique and there is no qualified procedure using phased array technique. In this study, data acquisition and analysis software were developed and phased-array transducer and wedge were designed to implement phased array technique for nuclear power plant in-service inspection. The developed procedure are qualified for performance demonstration for the flaw detection, length sizing and depth sizing. The qualified procedure will be applied for the field examination in the nuclear power plant piping weld inspection

Analysis of AHWR downcomer piping supported on elastoplastic dampers and subjected to normal and earthquake loadings

International Nuclear Information System (INIS)

Dubey, P.N.; Reddy, G.R.; Vaze, K.K.; Ghosh, A.K.

2010-05-01

Three layouts have been considered for AHWR downcomer for codal qualification in order to ensure its structural integrity under normal and occasional loads. In addition to codal qualification a good piping layout should have less number of bends and weld joints in order to reduce the in-service inspection cost. Less number of bends will reduce the pressure drop in natural circulation and lesser number of weld joints will reduce the total time of in-service inspection that finally reduces the radiation dose to the workers. Conventional seismic design approach of piping with snubbers leads to high cost, maintenance and possible locking causing undue higher thermal stress during normal operation. New seismic supports in the form of Elasto-Plastic Damper (EPD) are the best suited for nuclear piping because of their simple design, low cost, passive nature and ease in installation. In this report the characteristics of EPD obtained from theory, finite element analysis and tests have been presented and comparison has also been made among the three. Analysis method and code qualification of AHWR downcomer piping considering the loadings due to normal operating and occasional loads such as earthquake have been discussed in detail. This report also explains the concept of single support and multi-support response spectrum analysis methods. The results obtained by using both types of supports i.e. conventional and EPD supports have been compared and use of EPD supports in AHWR downcomer pipe is recommended. (author)

Medical inspection according to the new nuclear power law

International Nuclear Information System (INIS)

Ligteringen, J.

1982-01-01

Industrial medicine is an underdeveloped discipline in the Netherlands. The author surveys the discrepancies between the laws regulating health protection by medical inspection, reporting and evaluation, and the laws concerning these points when work with radioactive materials or apparatuses producing ionising radiations is involved. Points to be cleared up are presented. (Auth.)

An analysis of the temperature distribution in the pipe bending using high frequency induction heating

International Nuclear Information System (INIS)

Fukue, Hisayoshi; Mochizuki, Yoji; Nakamura, Harushige; Kobo, Hiroshi; Nitta, Tetsuo; Kawakami, Kiyoshi

1986-01-01

A pipe bending apparatus has recently been developed by applying high frequency induction heating. However, the smaller the radius of pipe bending, the greater becomes the reduction in wall thickness and the ovality of the pipe form. This makes it impossible to manufacture pipe bending which will meet the nuclear pipe design code. In order to solve this problem it is crucial to obtain a temperature distributions in a pipe which is moving. It is calculated by giving the following boundary conditions : distribution of the heat generation rate, and that of heat transfer of cooling water. In the process of analyzing these distributions, the following results were obtained. (1) The distribution of the heat generation rate is determined by the sink of energy flux of Poynting vectors. The coil efficiency thus calculated was sixty percent. This figure accords with the test data. (2) The distribution of heat transfer coefficient of cooling water is mainly determined by the rate of liquid film heat transfer, but departure from nucleate boiling and dryout has to be taken into consideration. (3) TRUMP CODE is modified so that the temperature distribution in moving pipes can be calculated by taking the boundary conditions into account. The calculated results were in accordance with the test data. (author)

An overview of environmental degradation of materials in nuclear power plant piping systems

International Nuclear Information System (INIS)

Shack, W.J.

1987-08-01

Piping in light water reactor (LWR) power systems is affected by several types of environmental degradation: intergranular stress corrosion cracking (IGSCC) of austenitic stainless steel piping in boiling water reactors (BWRs) has required research, inspection, and mitigation programs that will ultimately cost several billion dollars; erosion-corrosion of carbon steel piping has been observed frequently in the secondary systems of both BWRs and pressurized water reactors (PWRs); the effect of the BWR environment can greatly diminish the design margin inherent in the ASME Section III fatigue design curves for carbon steel piping; and cast stainless steels are subject to embrittlement after extended thermal aging at reactor operating temperatures. These problems are being addressed by wide-ranging research programs in this country and abroad. The purpose of this review is to highlight some of the accomplishments of these programs and to note some of the remaining unanswered questions

Investigation on field removed pipe sections in the PISC hot laboratories

International Nuclear Information System (INIS)

Cambini, M.; Crutzen, S.; Jehenson, P.

1990-01-01

Action no. 1 of PISC III (Programme for the Inspection of Steel Components): Real Contaminated Structures (RCS), seeks to collect results from specific investigations and limited round robin tests on real service induced defects in materials and structures of the primary circuit of Light Water Reactors. The hot cell facilities at JRC-Ispra are fully equipped for non destructive and destructive work on a collaborative basis. Cracked austenitic steel pipes coming from the primary circuit of the Muehleberg reactor (Switzerland) have been inspected in order to demonstrate the validity of the facilities for the examination of these contaminated pieces

Approaching application of risk-based inspection to ASME code section XI

International Nuclear Information System (INIS)

Hedden, Owen F.

1995-01-01

This paper will describe current efforts within the ASME Boiler and Pressure Vessel Committee's Subcommittee on Nuclear Inservice Inspection to introduce risk-based technology to optimize inservice inspection of nuclear power plants. The subcommittee is responsible for the content of ASME Boiler and Pressure Vessel Code Section XI, Rules for Inservice Inspection of Nuclear Power Plant Components. The paper will first provide the historical background for the inspection program currently in Section XI. It will then describe the development of new technology through the ASME Center for Research and Technology Development program. Next, the work now going on in two of the groups under the Section XI committee will be described in detail. Each of these two efforts is directed toward the application of new risk-based inspection technology to nuclear piping systems. Finally, the directions of additional research and applications of the technology will be discussed. (author)

Development of automatic pipe welder for nuclear power plant

International Nuclear Information System (INIS)

Iwamoto, Taro; Ando, Shimon; Omae, Tsutomu; Ito, Yoshitoshi; Araya, Takeshi.

1978-01-01

Numerous pipings are installed in nuclear power plants, and of course, the reliability of these pipings are very important to preserve the safety of the plants. These pipings undergo periodic inspection yearly, and when some defects are found or some reconstructions to superior systems are made, field welding in the plants is required. When the places to be welded are in containment vessels, the works must be carried out in radiation environment. In order to maintain the highest quality of welding and to reduce the radiation exposure of workers, many skilled workers are required. This automatic pipe welder was developed to solve these problems, aiming at carrying out welding works by remote control at the safe places outside containment vessels. Especially in order to obtain the highest quality of welding, it was not perfectly automated, but the man-machine system so as to enable to utilize the delicate sense of workers was adopted. The visual and contact detecting systems to monitor welding works, remote control system, computer control, light, small and easily installed welding head, grinding and supersonic flow detecting equipments, the power source of transistor switching type, air cooling equipment, and the function for setting welding conditions according to algorithm were added to the welding machine. The outline and main components of this automatic pipe welder are explained. (Kako, I.)

Protection and isolation device for pipe maintenance, particularly for pipes of nuclear power plants. Dispositif d'isolement et de protection pour intervention sur tuyauterie, notamment tuyauterie de centrale nucleaire

Energy Technology Data Exchange (ETDEWEB)

Dohlen, G.; Le Marquis, J.C.; Oberlin, C.

1984-09-28

The device is aimed to be introduced and deployed inside a pipe, to collect and remove debris (dust or scraps) or foreign bodies, resulting from the work especially maintenance work being carried out. It comprises a central mast, a deformable sealing joint, mating with the interior of the conduit; a number of arms regularly distributed around the mast, which can be folded back against the mast, to permit introduction of the device into the conduit, each arm supporting the joint at one end and being pivoted on a common base at its other end; mechanical compression apparatus, connected to the mast and the base for deploying the apparatus, and flattening the joint against the interior surface of the conduit to which it is mated; and two sheets of material, each supported at its periphery by the joint, at least one of the sheets being suitable for isolating in sealed manner the space volumes which it delimits. The invention applies to maintenance operations for which the pipes have to be maintained under a controlled inert gas atmosphere, such as sodium circuits maintenance of nuclear power plants.

Experiments on heat pipes submitted to strong accelerations; Experimentation de caloducs soumis a de fortes accelerations

Energy Technology Data Exchange (ETDEWEB)

Labuthe, A [Dassault Aviation, 92 - Saint Cloud (France)

1997-12-31

In order to evaluate the possibility to use heat pipes as efficient heat transfer devices in aircrafts, a study of their behaviour during strong accelerations is necessary. This study has been jointly carried out by the Laboratory of Thermal Studies of Poitiers (France) and Dassault Aviation company. It is based on a series of tests performed with an experimental apparatus that uses the centrifugal effect to simulate the acceleration fields submitted to the heat pipe. Un-priming - priming cycles have been performed under different power and acceleration levels and at various functioning temperatures in order to explore the behaviour of heat pipes: rate of un-priming and re-priming, functioning in blocked mode etc.. This preliminary study demonstrates the rapid re-priming of the tested heat pipes when submitted to favourable acceleration situations and the possibility to use them under thermosyphon conditions despite the brief unfavourable acceleration periods encountered. (J.S.)

Experiments on heat pipes submitted to strong accelerations; Experimentation de caloducs soumis a de fortes accelerations

Energy Technology Data Exchange (ETDEWEB)

Labuthe, A. [Dassault Aviation, 92 - Saint Cloud (France)

1996-12-31

In order to evaluate the possibility to use heat pipes as efficient heat transfer devices in aircrafts, a study of their behaviour during strong accelerations is necessary. This study has been jointly carried out by the Laboratory of Thermal Studies of Poitiers (France) and Dassault Aviation company. It is based on a series of tests performed with an experimental apparatus that uses the centrifugal effect to simulate the acceleration fields submitted to the heat pipe. Un-priming - priming cycles have been performed under different power and acceleration levels and at various functioning temperatures in order to explore the behaviour of heat pipes: rate of un-priming and re-priming, functioning in blocked mode etc.. This preliminary study demonstrates the rapid re-priming of the tested heat pipes when submitted to favourable acceleration situations and the possibility to use them under thermosyphon conditions despite the brief unfavourable acceleration periods encountered. (J.S.)

Development of automatic inspection robot for nuclear power plants

International Nuclear Information System (INIS)

Yamada, K.; Suzuki, K.; Saitoh, K.; Sakaki, T.; Ohe, Y.; Mizutani, T.; Segawa, M.; Kubo, K.

1987-01-01

This robot system has been developed for automatic inspection of nuclear power plants. The system configuration is composed of vehicle that runs on monorail, the sensors on the vehicle, an image processer that processes the image information from the sensors, a computer that creates the inspection planning of the robot and an operation panel. This system has two main features, the first is the robot control system. The vehicle and the sensors are controlled by the output data calculated in the computer with the three dimensional plant data. The malfunction is recognized by the combination of the results of image processing, information from the microphone and infrared camera. Tests for a prototype automatic inspection robot system have been performed in the simulated main steam piping room of a nuclear power plant

Rapid, long range inspection of chemical plant pipework using guided waves

International Nuclear Information System (INIS)

Alleynel, D.N.; Pavlakovicl, B.; Lowel, M.J.S.; Cawley, P.

2002-01-01

Corrosion in pipe work is a major problem in the oil, chemical and other industries. Many pipes are insulated which means that even external corrosion cannot be seen without removing the insulation, which is prohibitively expensive. Particularly severe problems are encountered at road crossings where the pipe cannot be inspected without excavation. Ultrasonic guided waves in the pipe wall provide an attractive solution to this problem because they can be excited at one location on the pipe and will propagate many meters along the pipe returning echoes indicating the presence of corrosion or other pipe features. The technique has now been commercialized and this paper describes the results of an extensive set of field trials using the method, together with the results of systematic laboratory and theoretical investigations of the influence of defect depth and circumferential extent on the guided wave reflectivity. It is shown that propagation distances of over 25 meters in pipe diameters from 2 to 24 inch can be obtained using a dry coupled piezoelectric transducer system. The defect detection sensitivity is generally set to the removal of 10% of the cross-sectional area of the pipe at a single location, but it is often possible to find smaller defects if required. This technique was originally designed to work on pipes that were either uncoated or covered with, for example, epoxy paint. Recent tests have shown promising results with more attenuative coatings and these are discussed. The results show that the technique has wide application in pipe systems in the chemical and other industries. (author)

Classification of underground pipe scanned images using feature extraction and neuro-fuzzy algorithm.

Science.gov (United States)

Sinha, S K; Karray, F

2002-01-01

Pipeline surface defects such as holes and cracks cause major problems for utility managers, particularly when the pipeline is buried under the ground. Manual inspection for surface defects in the pipeline has a number of drawbacks, including subjectivity, varying standards, and high costs. Automatic inspection system using image processing and artificial intelligence techniques can overcome many of these disadvantages and offer utility managers an opportunity to significantly improve quality and reduce costs. A recognition and classification of pipe cracks using images analysis and neuro-fuzzy algorithm is proposed. In the preprocessing step the scanned images of pipe are analyzed and crack features are extracted. In the classification step the neuro-fuzzy algorithm is developed that employs a fuzzy membership function and error backpropagation algorithm. The idea behind the proposed approach is that the fuzzy membership function will absorb variation of feature values and the backpropagation network, with its learning ability, will show good classification efficiency.

Image mosaicing for automated pipe scanning

International Nuclear Information System (INIS)

Summan, Rahul; Dobie, Gordon; Guarato, Francesco; MacLeod, Charles; Marshall, Stephen; Pierce, Gareth; Forrester, Cailean; Bolton, Gary

2015-01-01

Remote visual inspection (RVI) is critical for the inspection of the interior condition of pipelines particularly in the nuclear and oil and gas industries. Conventional RVI equipment produces a video which is analysed online by a trained inspector employing expert knowledge. Due to the potentially disorientating nature of the footage, this is a time intensive and difficult activity. In this paper a new probe for such visual inspections is presented. The device employs a catadioptric lens coupled with feature based structure from motion to create a 3D model of the interior surface of a pipeline. Reliance upon the availability of image features is mitigated through orientation and distance estimates from an inertial measurement unit and encoder respectively. Such a model affords a global view of the data thus permitting a greater appreciation of the nature and extent of defects. Furthermore, the technique estimates the 3D position and orientation of the probe thus providing information to direct remedial action. Results are presented for both synthetic and real pipe sections. The former enables the accuracy of the generated model to be assessed while the latter demonstrates the efficacy of the technique in a practice

Image mosaicing for automated pipe scanning

Energy Technology Data Exchange (ETDEWEB)

Summan, Rahul, E-mail: rahul.summan@strath.ac.uk; Dobie, Gordon, E-mail: rahul.summan@strath.ac.uk; Guarato, Francesco, E-mail: rahul.summan@strath.ac.uk; MacLeod, Charles, E-mail: rahul.summan@strath.ac.uk; Marshall, Stephen, E-mail: rahul.summan@strath.ac.uk; Pierce, Gareth [Department of Electronic and Electrical Engineering, University of Strathclyde, Glasgow, G1 1XW (United Kingdom); Forrester, Cailean [Inspectahire Instrument Company Ltd, Units 10 -12 Whitemyres Business Centre, Whitemyres Avenue, Aberdeen, AB16 6HQ (United Kingdom); Bolton, Gary [National Nuclear Laboratory, Chadwick House, Warrington Road, Birchwood Park, Warrington, WA3 6AE (United Kingdom)

2015-03-31

Remote visual inspection (RVI) is critical for the inspection of the interior condition of pipelines particularly in the nuclear and oil and gas industries. Conventional RVI equipment produces a video which is analysed online by a trained inspector employing expert knowledge. Due to the potentially disorientating nature of the footage, this is a time intensive and difficult activity. In this paper a new probe for such visual inspections is presented. The device employs a catadioptric lens coupled with feature based structure from motion to create a 3D model of the interior surface of a pipeline. Reliance upon the availability of image features is mitigated through orientation and distance estimates from an inertial measurement unit and encoder respectively. Such a model affords a global view of the data thus permitting a greater appreciation of the nature and extent of defects. Furthermore, the technique estimates the 3D position and orientation of the probe thus providing information to direct remedial action. Results are presented for both synthetic and real pipe sections. The former enables the accuracy of the generated model to be assessed while the latter demonstrates the efficacy of the technique in a practice.

Result of 11th regular inspection of No.1 plant in Shimane Nuclear Power Station, Chugoku Electric Power Co., Inc

International Nuclear Information System (INIS)

Anon.

1987-01-01

The 11th regular inspection of No.1 plant in Shimane Nuclear Power Station was carried out from January 9 to July 2, 1986. The parallel operation was resumed on June 19, 1986, 162 days after the parallel off. The facilities as the object of inspection were the reactor proper, reactor cooling system, measurement and control system, fuel facilities, radiation control facilities, waste facilities, reactor containment installation, and emergency power generation system. On these facilities as the object of inspection, the appearance, disassembling, leak, function, performance and other inspections were carried out, as the result, any abnormality was not found. The works related to this regular inspection were accomplished within the range of the allowable radiation dose based on the relevant laws. The main reconstruction works carried out during the period of this regular inspection were as follows. Feed water spargers were replaced with those of welded type, the material of the drain pipe for No.3 feed heater was changed to STPA 23, an exhaust compressor, an exhaust gas-water separator and others, which have not been used, were removed, and the connecting pipe for a liquid nitrogen evaporator was installed. (Kako, I.)

Results of 8th regular inspection of No.2 plant in Hamaoka Nuclear Power Station, Chubu Electric Power Co., Inc

International Nuclear Information System (INIS)

1989-01-01

The 8th regular inspection of No.2 plant in Hamaoka Nuclear Power Station was carried out from January 23 to June 28, 1988. The parallel operation was resumed on June 13, 1988, 143 days after the parallel off. The facilities to be inspected were the reactor proper, reactor cooling system, measurement and control system, fuel facilities, radiation control facilities, waste facilities, reactor containment installation and emergency power generation system. On these facilities to be inspected, the appearance, disassembling, leak, function, performance and other inspections were carried out, and as the result, abnormality was not found. However, during the preparation for running-in after starting up the reactor, the leak from a steam drain piping was found, therefore it was repaired. The works related to this regular inspection were accomplished within the range of allowable radiation dose based on the relevant laws. The maim reconstruction works carried out during the period of this regular inspection were the replacement of the components of cooling seawater pumps, the repair of a steam drain piping in the high pressure injection system and the replacement of LP turbine rotors. (K.I.)

Development of Yb-169 radiation source for new nondestructive inspection

International Nuclear Information System (INIS)

Yamabayashi, Hisamichi

1994-01-01

As the nondestructive inspection method for large structures, there has been radiography, and X-ray and γ-ray have been used as the radiation. The transmissivity of radiation through materials changes by the energy of the radiation and the density and thickness of the materials. At present about 880 γ-ray radiography apparatuses are used in Japanese private enterprises, and about 70% of them use 192 Ir γ-ray sources, and about 30% use 60 Co or 137 Cs sources. Recently the defect inspection for the worlded parts of thin wall small tubes and so on have become to be regarded as important, and the 169 Yb source that emits lower energy γ-ray is suitable to the purpose. There are many reports that 169 Yb radiography was applied successfully. As the 169 Yb radiation source, pellets and balls are on the market. 169 Yb is made by the neutron irradiation of 168 Yb in nuclear reactors. The characteristics of 169 Yb, the manufacture of 169 Yb radiation sources and the applicability of 169 Yb radiation sources to nondestructive inspection are reported. Also in Japan, many basic experiments on 169 Yb radiation sources have been carried out, and the irradiation apparatuses are small and light, and the control area can be set small. (K.I.)

Development of planar CT system for multi-layer PCB inspection

Energy Technology Data Exchange (ETDEWEB)

Kim, Seung Ho; Youn, Hanbean; Kam, Soohwa; Park, Eunpyeong; Kim, Ho Kyung [Pusan National University, Busan (Korea, Republic of)

2015-05-15

X-ray defect inspection apparatus can be used in the production line to inspect the PCB. However, a simple X-ray radiography cannot discriminate defects from the multi-layer PCBs because the layers of them overlays the defects. To complement this issue, computed tomography (CT) technology is applied to the NDT system which can offer 3-dimensional information of object. However, CT requires hundreds of projection images to examine a single PCB, hence real-time inspection is nearly impossible. In this study, we develop a planar computed tomography (pCT) system appropriate for the multi-layer PCB inspection. For the image reconstruction of planar cross-section images, we use the digital tomosynthesis (DTS) concept in association with the limited angle scanning. and performance characterization of the pCT system for the PCB inspection. The 3-d Fourier characteristics and more quantitative performance, such as contrast, uniformity, depth resolution will be presented. The cross-sectional images of multi-layer PCBs will also be demonstrated.

An automated miniature robotic vehicle inspection system

Energy Technology Data Exchange (ETDEWEB)

Dobie, Gordon; Summan, Rahul; MacLeod, Charles; Pierce, Gareth; Galbraith, Walter [Centre for Ultrasonic Engineering, University of Strathclyde, 204 George Street, Glasgow, G1 1XW (United Kingdom)

2014-02-18

A novel, autonomous reconfigurable robotic inspection system for quantitative NDE mapping is presented. The system consists of a fleet of wireless (802.11g) miniature robotic vehicles, each approximately 175 × 125 × 85 mm with magnetic wheels that enable them to inspect industrial structures such as storage tanks, chimneys and large diameter pipe work. The robots carry one of a number of payloads including a two channel MFL sensor, a 5 MHz dry coupled UT thickness wheel probe and a machine vision camera that images the surface. The system creates an NDE map of the structure overlaying results onto a 3D model in real time. The authors provide an overview of the robot design, data fusion algorithms (positioning and NDE) and visualization software.

An automated miniature robotic vehicle inspection system

International Nuclear Information System (INIS)

Dobie, Gordon; Summan, Rahul; MacLeod, Charles; Pierce, Gareth; Galbraith, Walter

2014-01-01

A novel, autonomous reconfigurable robotic inspection system for quantitative NDE mapping is presented. The system consists of a fleet of wireless (802.11g) miniature robotic vehicles, each approximately 175 × 125 × 85 mm with magnetic wheels that enable them to inspect industrial structures such as storage tanks, chimneys and large diameter pipe work. The robots carry one of a number of payloads including a two channel MFL sensor, a 5 MHz dry coupled UT thickness wheel probe and a machine vision camera that images the surface. The system creates an NDE map of the structure overlaying results onto a 3D model in real time. The authors provide an overview of the robot design, data fusion algorithms (positioning and NDE) and visualization software

An ultrasonic inspection tool for production tubulars

Energy Technology Data Exchange (ETDEWEB)

Newton, K; Martin, R; Ravenscroft, F [AEA Technology, Harwell (United Kingdom)

1994-06-01

Advances in ultrasonic technology, high temperature techniques and remote processing power are enabling a new generation of inspection tools to be developed. This paper describes a particular new ultrasonic caliper system, developed by AEA Technology, with the aim of providing improved information about the condition of production tubulars of oil and gas wells. The system is designed to provide enhanced surface area coverage compared to the current devices, which are typically mechanical 'finger' calipers. It also provides a non-contacting measure of corrosion and wear together with direct on-line output and automated data analysis. The new tool is designed to operate in oil and gas, vertical or deviated wells and has the potential for modification to inspect small diameter pipes in topside or other plant. (author)

Experimental Study on Pipe Sections against Impact Loading

Directory of Open Access Journals (Sweden)

Engin GÜCÜYEN

2018-02-01

Full Text Available Pipelines are significant structural systems that transfer necessary materials from one place to another. They are under the effect of static and dynamic loads during their service lives. Investigations have become important to determine the effects of sudden dynamic loads with technological developments. Researchers study the mechanical properties of different materials and structural members under dynamic effects such as earthquake, wind, blast, rock falling and vehicle crushing. For this purpose, different test setups have been developed to investigate the behaviour of test members. In this study, galvanized and water filled galvanized pipe sections having three different diameter values are produced in a laboratory to perform tests under impact loading. The behaviour of the pipes is determined by free falling test apparatus. In addition, measurement devices as accelerometer, dynamic force sensor, lvdt, and data logger are used in the experimental program. So, acceleration, impact force, and displacement values are obtained during the tests. Besides, damage developments of the pipes are also observed to determine the impact resistances of test members. The results are compared to each other and it is stated that while acceleration and impact force values decrease, displacement values increase as the test members approach to collapse damage situation.

A risk-based approach to sanitary sewer pipe asset management.

Science.gov (United States)

Baah, Kelly; Dubey, Brajesh; Harvey, Richard; McBean, Edward

2015-02-01

Wastewater collection systems are an important component of proper management of wastewater to prevent environmental and human health implications from mismanagement of anthropogenic waste. Due to aging and inadequate asset management practices, the wastewater collection assets of many cities around the globe are in a state of rapid decline and in need of urgent attention. Risk management is a tool which can help prioritize resources to better manage and rehabilitate wastewater collection systems. In this study, a risk matrix and a weighted sum multi-criteria decision-matrix are used to assess the consequence and risk of sewer pipe failure for a mid-sized city, using ArcGIS. The methodology shows that six percent of the uninspected sewer pipe assets of the case study have a high consequence of failure while four percent of the assets have a high risk of failure and hence provide priorities for inspection. A map incorporating risk of sewer pipe failure and consequence is developed to facilitate future planning, rehabilitation and maintenance programs. The consequence of failure assessment also includes a novel failure impact factor which captures the effect of structurally defective stormwater pipes on the failure assessment. The methodology recommended in this study can serve as a basis for future planning and decision making and has the potential to be universally applied by municipal sewer pipe asset managers globally to effectively manage the sanitary sewer pipe infrastructure within their jurisdiction. Copyright © 2014 Elsevier B.V. All rights reserved.

Pressurizer /Auxiliary Spray Piping Stress Analysis For Determination Of Lead Shielding Maximum Allow Able Load

International Nuclear Information System (INIS)

Setjo, Renaningsih

2000-01-01

Piping stress analysis for PZR/Auxiliary Spray Lines Nuclear Power Plant AV Unit I(PWR Type) has been carried out. The purpose of this analysis is to establish a maximum allowable load that is permitted at the time of need by placing lead shielding on the piping system on class 1 pipe, Pressurizer/Auxiliary Spray Lines (PZR/Aux.) Reactor Coolant Loop 1 and 4 for NPP AV Unit one in the mode 5 and 6 during outage. This analysis is intended to reduce the maximum amount of radiation dose for the operator during ISI ( In service Inspection) period.The result shown that the maximum allowable loads for 4 inches lines for PZR/Auxiliary Spray Lines is 123 lbs/feet

Means and apparatus for throttling a dry pulverized solid material pump

Science.gov (United States)

Meyer, J. W.; Daniel, Jr, A. D.; Bonin, J. H.

1982-12-07

Method and apparatus are shown for control of continuous feeding of pulverized material to a high pressure container. A rotor is located within the high pressure container. The pulverized material is fed from a feed hopper through a stationary feed pipe to a vented spin-up zone chamber to a plurality of sprues mounted in the rotor. Control of the pressure within control nozzles downstream from the sprues adjusts the flow rate of coal through the sprues. 9 figs.

Development of inspection technology for inner wall pipe of aging nuclear power plant

International Nuclear Information System (INIS)

Ito, Fuyumi; Nishimura, Akihiko

2013-01-01

Careful inspection should be paid on aging nuclear power plants. Due to the Fukushima BWR accident, more advanced inspection techniques are now requested in Japan. To find SCC along welded sections by Ultrasonic Testing or Eddy Current Testing is difficult due to the low S/N. Here we propose to apply Magnetic particle Testing (MT) on the inspection. MT uses magnetic particles uniting fluorescent pigment. It is a weak point of MT that uniting particles and pigment is breakable. To extend the lifetime, we developed unique capsule for the magnetic particle to coexist with fluorescent pigment. In addition, Laser-Induced Breakdown Spectroscopy (LIBS) used for the laser cleaning of materials, is reported in this paper as a preliminary experiment. The intensity of 621nm peak gradually decreases over time. This result will become a measure of the degree of oxide layer removal. (author)

Reliability of piping system components. Framework for estimating failure parameters from service data

International Nuclear Information System (INIS)

Nyman, R.; Hegedus, D.; Tomic, B.; Lydell, B.

1997-12-01

This report summarizes results and insights from the final phase of a R and D project on piping reliability sponsored by the Swedish Nuclear Power Inspectorate (SKI). The technical scope includes the development of an analysis framework for estimating piping reliability parameters from service data. The R and D has produced a large database on the operating experience with piping systems in commercial nuclear power plants worldwide. It covers the period 1970 to the present. The scope of the work emphasized pipe failures (i.e., flaws/cracks, leaks and ruptures) in light water reactors (LWRs). Pipe failures are rare events. A data reduction format was developed to ensure that homogenous data sets are prepared from scarce service data. This data reduction format distinguishes between reliability attributes and reliability influence factors. The quantitative results of the analysis of service data are in the form of conditional probabilities of pipe rupture given failures (flaws/cracks, leaks or ruptures) and frequencies of pipe failures. Finally, the R and D by SKI produced an analysis framework in support of practical applications of service data in PSA. This, multi-purpose framework, termed 'PFCA'-Pipe Failure Cause and Attribute- defines minimum requirements on piping reliability analysis. The application of service data should reflect the requirements of an application. Together with raw data summaries, this analysis framework enables the development of a prior and a posterior pipe rupture probability distribution. The framework supports LOCA frequency estimation, steam line break frequency estimation, as well as the development of strategies for optimized in-service inspection strategies

Reliability of piping system components. Framework for estimating failure parameters from service data

Energy Technology Data Exchange (ETDEWEB)

Nyman, R [Swedish Nuclear Power Inspectorate, Stockholm (Sweden); Hegedus, D; Tomic, B [ENCONET Consulting GesmbH, Vienna (Austria); Lydell, B [RSA Technologies, Vista, CA (United States)

1997-12-01

This report summarizes results and insights from the final phase of a R and D project on piping reliability sponsored by the Swedish Nuclear Power Inspectorate (SKI). The technical scope includes the development of an analysis framework for estimating piping reliability parameters from service data. The R and D has produced a large database on the operating experience with piping systems in commercial nuclear power plants worldwide. It covers the period 1970 to the present. The scope of the work emphasized pipe failures (i.e., flaws/cracks, leaks and ruptures) in light water reactors (LWRs). Pipe failures are rare events. A data reduction format was developed to ensure that homogenous data sets are prepared from scarce service data. This data reduction format distinguishes between reliability attributes and reliability influence factors. The quantitative results of the analysis of service data are in the form of conditional probabilities of pipe rupture given failures (flaws/cracks, leaks or ruptures) and frequencies of pipe failures. Finally, the R and D by SKI produced an analysis framework in support of practical applications of service data in PSA. This, multi-purpose framework, termed `PFCA`-Pipe Failure Cause and Attribute- defines minimum requirements on piping reliability analysis. The application of service data should reflect the requirements of an application. Together with raw data summaries, this analysis framework enables the development of a prior and a posterior pipe rupture probability distribution. The framework supports LOCA frequency estimation, steam line break frequency estimation, as well as the development of strategies for optimized in-service inspection strategies. 63 refs, 30 tabs, 22 figs.

Model engineering for piping layout of boiling water reactor nuclear station

International Nuclear Information System (INIS)

Tsukada, Koji; Uchiyama, Masayuki; Wada, Takanao; Jibu, Noboru.

1977-01-01

A nuclear power station is made up of a wide variety of equipment, piping, ventilation ducts, conduits, and cable trays, etc. Even if equipment arrangement and piping layout are carefully planned on drawings, troubles such as interference often occur at field installation. Accordingly, it is thought very useful to make thorough examinations with plastic three-dimensional models in addition to drawings in reducing troubles at field, shortening the construction period, and improving economics. Examination with plastic models offers the following features: (1) It permits visual three-dimensional examination. (2) Group thinking and examination is possible. (3) Troubles due to failure to understand complicated drawings can be reduced drastically. Manufacturing a 1/20 scale model of the reactor building of the Tokai No. 2 Power Station of the Japan Atomic Power Co., Hitachi has performed model engineering-solution of interference troubles related to equipment and piping, securing of work space for in-service inspection (ISI), carry-in/installation of various equipment and piping, and determination of the piping route of which only the starting and terminating points were given under the complicated ambient conditions. Success with this procedure has confirmed that model engineering is an effective technique for future plant engineering. (auth.)

Probabilistic fracture mechanics analysis for leak-before-break evaluation of light water reactor's piping

International Nuclear Information System (INIS)

Yoshimura, Shinobu; Yagawa, Genki; Akiba, Hiroshi; Fujioka, Terutaka.

1997-01-01

This paper describes Probabilistic Fracture Mechanics (PFM) analyses for quantitative evaluation of the likelihood of Leak-Before-Break (LBB) of Light Water Reactor's (LWR's) piping. The PFM analyses in general assume probabilistic distributions of initial crack size, applied stress cycles, crack growth laws, fracture criteria, leakage detection capability, defect inspection capability and so on. Referring to the deterministic procedure for LBB evaluation, most appropriate PFM models and data for LBB evaluation are discussed. Here the LBB index is newly proposed in order to quantitatively evaluate the likelihood of LBB. Through intensive sensitivity analyses, it is clarified that the LBB is more likely to occur for larger diameter pipe; the performance of leakage detection significantly affects the LBB likelihood; the LBB likelihood increases with plant's aging even conservatively assuming leak detection capability; the R6 method (Category 1, Option 1) for fracture criterion gives very conservative results; and In-Service Inspection (ISI) reduces the increase rate of failure probability than the failure probability itself. (author)

Laboratory Deposition Apparatus to Study the Effects of Wax Deposition on Pipe Magnetic Field Leakage Signals

Directory of Open Access Journals (Sweden)

Karim Mohd Fauzi Abd

2014-07-01

Full Text Available Accurate technique for wax deposition detection and severity measurement on cold pipe wall is important for pipeline cleaning program. Usually these techniques are validated by conventional techniques on laboratory scale wax deposition flow loop. However conventional techniques inherent limitations and it is difficult to reproduce a predetermine wax deposit profile and hardness at designated location in flow loop. An alternative wax deposition system which integrates modified pour casting method and cold finger method is presented. This system is suitable to reproduce high volume of medium hard wax deposit in pipe with better control of wax deposit profile and hardness.

Crack stability analysis of low alloy steel primary coolant pipe

Energy Technology Data Exchange (ETDEWEB)

Tanaka, T.; Kameyama, M. [Kansai Electric Power Company, Osaka (Japan); Urabe, Y. [Mitsubishi Heavy Industries, Ltd., Takasago (Japan)] [and others

1997-04-01

At present, cast duplex stainless steel has been used for the primary coolant piping of PWRs in Japan and joints of dissimilar material have been applied for welding to reactor vessels and steam generators. For the primary coolant piping of the next APWR plants, application of low alloy steel that results in designing main loops with the same material is being studied. It means that there is no need to weld low alloy steel with stainless steel and that makes it possible to reduce the welding length. Attenuation of Ultra Sonic Wave Intensity is lower for low alloy steel than for stainless steel and they have advantageous inspection characteristics. In addition to that, the thermal expansion rate is smaller for low alloy steel than for stainless steel. In consideration of the above features of low alloy steel, the overall reliability of primary coolant piping is expected to be improved. Therefore, for the evaluation of crack stability of low alloy steel piping to be applied for primary loops, elastic-plastic future mechanics analysis was performed by means of a three-dimensioned FEM. The evaluation results for the low alloy steel pipings show that cracks will not grow into unstable fractures under maximum design load conditions, even when such a circumferential crack is assumed to be 6 times the size of the wall thickness.

Investigation and evaluation of stress-corrosion cracking in piping of light water reactor plants

International Nuclear Information System (INIS)

1979-01-01

In 1975, a Pipe Cracking Study Group, established by the United States Nuclear Regulatory Commission (USNRC), reviewed intergranular stress-corrosion cracking (IGSCC) in Bioling Water Reactors (BWRs) and issued a report. During 1978, IGSCC was reported for the first time in large-diameter piping (> 20 in.) in a BWR in Germany. This discovery, together with the reported questions concerning the interpretation of ultrasonic inspections, led to the activation of a new Pipe Crack Study Group (PCSG) by USNRC. The charter of the new PCSG was expanded: (1) to include review of potential for stress-corrosion cracking in Pressurized Water Reactors (PWRs) as well as BWRs, (2) to examine operating experience in foreign reactors relevant to IGSCC, and (3) to study five specific questions. The PCSG limited the scope of the study to BWR and PWR piping runs and safe ends attached to the reactor pressure vessel. Not considered were components such as the reactor pressure vessel, pumps, valves, steam generators, large steam turbines, etc. Throughout this report, as well as in the title, the safe ends are arbitrarily defined as piping

Inspecting Sizewell B Class 1 and IoF components

International Nuclear Information System (INIS)

McNulty, T.

1990-01-01

Class 1 and ''incredibility of failure'' (IoF) pre-service inspections for Sizewell B cover steam generator and pressurizer welds and nozzles, welds on the emergency boration system, accumulators and reactor coolant loop, and the whole of the Class 1 piping. The contractor for this work has recently been selected. The scope of the work and the techniques and equipment to be used are outlined. (author)

Positioning means for circumferentially locating inspection apparatus in a nuclear reactor vessel

International Nuclear Information System (INIS)

Burns, D.C.

1980-01-01

There is provided for a reactor vessel inspection device a support ring sized to accommodate the circular path defined by three or more guide studs extending upwardly from the vessel. The support ring has at least three movably mounted guide stud bushings which can be positionally adjusted to align each bushing with one of the studs. When engaged, the guide studs and bushings yield a coarse positioning of the inspection device relative to the reactor vessel. Also provided are three support legs which are clamped to the support ring and dimensioned to an appropriate length. Two of the support legs have shoes clamped thereto, configured to rest on an internal circumferential flange within the reactor vessel. The third support leg is provided with a specially adapted shoe configured to engage a locating element, the exact position of which is known, within the vessel to achieve fine positioning of the inspection device relative to the reactor vessel. The support ring is additionally provided with an annular key which runs longitudinally about its outer periphery. Clamping means utilized to secure the guide stud bushings and the support legs to the support ring are provided with keyways to insure automatic self-alignment when fully tightened. (auth)

Project study of a small-angle neutron scattering apparatus

International Nuclear Information System (INIS)

Schedler, E.; Pollet, J.L.

1979-03-01

This design study deals with the set up of a low angle scattering apparatus in the HMI reactor hall in Berlin. The experiences of other institutes with facilities of a similar type, - especially with D11 and D17 of the ILL in Grenoble, the set up the KFA in Juelich and of the PTB in Braunschweig -, are included to a large extend. The aim of this paper is - to define the necessary boundary conditions for the construction (including: installation of a cold source, the beam line, the neutron guide pipe and an extention of the reactor hall), -to determine the properties of the planned apparatus, especially in comparison with D11, probably the most versatile instrument, - to make desitions for the design of the components, - to work out the detailed drawings for construction - to estimate the costs and the time necessary for construction, if industrial manufacturers set up the project. (orig.) [de

Long-Range Untethered Real-Time Live Gas Main Robotic Inspection System

Energy Technology Data Exchange (ETDEWEB)

Hagen Schempf; Daphne D' Zurko

2004-10-31

Under funding from the Department of Energy (DOE) and the Northeast Gas Association (NGA), Carnegie Mellon University (CMU) developed an untethered, wireless remote controlled inspection robot dubbed Explorer. The project entailed the design and prototyping of a wireless self-powered video-inspection robot capable of accessing live 6- and 8-inch diameter cast-iron and steel mains, while traversing turns and Ts and elbows under real-time control with live video feedback to an operator. The design is that of a segmented actively articulated and wheel-leg powered robot design, with fisheye imaging capability and self-powered battery storage and wireless real-time communication link. The prototype was functionally tested in an above ground pipe-network, in order to debug all mechanical, electrical and software subsystems, and develop the necessary deployment and retrieval, as well as obstacle-handling scripts. A pressurized natural gas test-section was used to certify it for operation in natural gas at up to 60 psig. Two subsequent live-main field-trials in both cast-iron and steel pipe, demonstrated its ability to be safely launched, operated and retrieved under real-world conditions. The system's ability to safely and repeatably exidrecover from angled and vertical launchers, traverse multi-thousand foot long pipe-sections, make T and varied-angle elbow-turns while wirelessly sending live video and handling command and control messages, was clearly demonstrated. Video-inspection was clearly shown to be a viable tool to understand the state of this critical buried infrastructure, irrespective of low- (cast-iron) or high-pressure (steel) conditions. This report covers the different aspects of specifications, requirements, design, prototyping, integration and testing and field-trialing of the Explorer platform.

Damage mechanism of piping welded joints made from austenitic Steel for the type RBMK reactor

International Nuclear Information System (INIS)

Karzov, G.; Timofeev, B.; Gorbakony, A.; Petrov, V.; Chernaenko, T.

1999-01-01

In the process of operation of RBMK reactors the damages were taking place on welded piping, produced from austenitic stainless steel of the type 08X18H10T. The inspection of damaged sections in piping has shown that in most cases crack-like defects are of corrosion and mechanical character. The paper considers in details the reasons of damages appearance and their development for this type of welded joints of downcomers 325xl6 mm, which were fabricated from austenitic stainless steel using TlG and MAW welding methods. (author)

Inspection of nuclear power plant piping welds by in-process acoustic emission monitoring

International Nuclear Information System (INIS)

Prine, D.W.

1976-01-01

The results of using in-process acoustic emission monitoring on nuclear power plant piping welds are discussed. The technique was applied to good and intentionally flawed test welds as well as production welds, and the acoustic emission results are compared to standard NDT methods and selected metallographic cross-sections