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Sample records for pilot scale gasification

  1. Pilot-scale gasification of woody biomass

    Science.gov (United States)

    Thomas Elder; Leslie H. Groom

    2011-01-01

    The gasification of pine and mixed-hardwood chips has been carried out in a pilot-scale system at a range of gas flow rates. Consuming ~17-30 kgh-1 of feedstock, the producer gas was composed of ~200 dm3 m-3 carbon monoxide, 12 dm3 m-3 carbon dioxide, 30 dm3 m-3 methane and 190 dm3 m-3 hydrogen, with an energy content of ~6 MJ m-3 for both feedstocks. It was found that...

  2. Co-gasification of biosolids with biomass: Thermogravimetric analysis and pilot scale study in a bubbling fluidized bed reactor.

    Science.gov (United States)

    Yu, Ming Ming; Masnadi, Mohammad S; Grace, John R; Bi, Xiaotao T; Lim, C Jim; Li, Yonghua

    2015-01-01

    This work studied the feasibility of co-gasification of biosolids with biomass as a means of disposal with energy recovery. The kinetics study at 800°C showed that biomass, such as switchgrass, could catalyze the reactions because switchgrass ash contained a high proportion of potassium, an excellent catalyst for gasification. However, biosolids could also inhibit gasification due to interaction between biomass alkali/alkaline earth metals and biosolids clay minerals. In the pilot scale experiments, increasing the proportion of biosolids in the feedstock affected gasification performance negatively. Syngas yield and char conversion decreased from 1.38 to 0.47m(3)/kg and 82-36% respectively as the biosolids proportion in the fuel increased from 0% to 100%. Over the same range, the tar content increased from 10.3 to 200g/m(3), while the ammonia concentration increased from 1660 to 19,200ppmv. No more than 25% biosolids in the fuel feed is recommended to maintain a reasonable gasification.

  3. BIMOMASS GASIFICATION PILOT PLANT STUDY

    Science.gov (United States)

    The report gives results of a gasification pilot program using two biomass feedstocks: bagasse pellets and wood chips. he object of the program was to determine the properties of biomass product gas and its suitability as a fuel for gas-turbine-based power generation cycles. he f...

  4. Characterization and partitioning of the char ash collected after the processing of pine wood chips in a pilot-scale gasification unit

    Science.gov (United States)

    Thomas L. Eberhardt; Hui Pan; Leslie H. Groom; Chi-Leung So

    2011-01-01

    Southern yellow pine wood chips were used as the feedstock for a pilot-scale gasification unit coupled with a 25 kW generator. The pulp-grade wood chips were relatively free of bark and low in ash content. Processing this feedstock yielded a black/sooty by-product that upon combustion in a muffle furnace resulted in an ash content of about 48%. The term "char ash...

  5. Pilot-scale development of new 2G BTL technologies based on gasification and pyrolysis - 2G BIOFUELS 2020

    Energy Technology Data Exchange (ETDEWEB)

    Kurkela, E. [VTT Technical Research Centre of Finland, Espoo (Finland)], email: esa.kurkela@vtt.fi

    2012-07-01

    Finland is committed in reducing emissions of greenhouse gases from transportation. Public financial support is required for demonstration of biofuel production concepts, which has been developed by industry. The present project will develop and pilot new process alternatives, which aim in reducing production costs of biofuels. This is achieved through the development of unit operations by increasing their efficiency and reducing both their operating and investment costs. The project is focused on two alternative thermochemical conversion pathways for the production of wood-based transportations fuels. The main objective in the gasification R and D is to develop alternative gasification-based production technologies which will have maximum overall biomass utilisation efficiency, lower capital costs than present industrially piloted technologies and which can be realised in intermediate size range and are consequently suitable to be fully integrated to forest industries and/or district heating. The main objective in fast pyrolysis R and D is to upgrade fuel quality of bio-oil in a manner making it possible to replace light fuel oil in existing or slightly modified boilers, power plant engines, and eventually to co-feed it into mineral oil refineries. Currently a low pH (causing a need to use acid resistant materials in production, storage, and use) and relative instability (which during long storage cause increase in viscosity) of bio-oil prevent higher-value uses.

  6. A Pilot-scale Study on Coal Gasification Wastewater Reclamation Using Pretreatment Alternatives Combined with Ultrafiltration and Reverse Osmosis

    Institute of Scientific and Technical Information of China (English)

    Qian Zhao; Hongjun Han; Fang Fang; Peng Xu; Kun Li; Dexin Wang

    2015-01-01

    Aims to investigate the performance of the pilot⁃scale reclamation plant for coal gasification wastewater ( CGW) using ultrafiltration and reverse osmosis with appropriate pretreatment alternatives, different pre⁃treatment alternatives⁃coagulation, adsorption, and ozonation methods were employed to treat the secondary effluent of coal gasification wastewater ( SECGW ) in a pilot⁃scale pressurized membrane system. The performance was compared to choose the most suitable pre⁃treatment alternative for the SECGW reclamation. Ozone reaction achieved highest COD removal efficiency (79.6%-91.0%), resulting in the stable normalized parameters of the subsequent ultrafiltration and reverse osmoses. In contrast, the coagulation and adsorption processes achieved only 32. 8%-45. 7% and 53. 1%-64. 6% decreases in COD, respectively. The residual organic pollutants in the reverse osmosis feed water led to an increase in normalized pressure drop and a decrease in normalized permeability ( or membrane transference coefficient) . The hydrophobic fraction was the main constituent ( approx. 70% of DOC ) in pretreated SECGW, and the hydrophobic⁃neutral fraction contributed mostly to the UV absorbance ( 53%) . Fluorescence excitation emission matrices revealed that ozonation removed most of the hydrophobic and aromatic proteins such as tyrosine and tryptophan which dominated in raw wastewater. The recalcitrant compounds such as phenolic compounds, heterocyclic compounds, especially long⁃chain hydrocarbons, which were easily attached to the membrane surface and contributed to organic fouling, could be oxidized and mineralized by ozone. Among the three pretreatments, ozonation showed highest removal efficiencies of hydrophobic and aromatic proteins, therefore resulting in highest normalized permeability.

  7. Pilot-scale gasification of municipal solid wastes by high-rate and two-phase anaerobic digestion (TPAD).

    Science.gov (United States)

    Ghosh, S; Henry, M P; Sajjad, A; Mensinger, M C; Arora, J L

    2000-01-01

    Bioconversion of municipal solid waste-sludge blend by conventional high-rate and two-phase anaerobic digestion was studied. RDF (refused-derived fuel)-quality feed produced in a Madison, Wisconsin, USA, MRF (materials-recovery facility) was used. High-rate digestion experiments were conducted with bench-scale digesters under target operating conditions developed from an economic feasibility study. The effects of digestion temperature, RDF content of digester feed, HRT, loading rate, RDF particle size, and RDF pretreatment with cellulase or dilute solutions of NaOH or lime on digester performance were studied. A pilot-scale two-phase digestion plant was operated with 80:20 (weight ratio) RDF-sludge blends to show that this process exhibited a higher methane yield, and produced a higher methane-content digester gas than those obtained by single-stage, high-rate anaerobic digestion.

  8. Pilot-Scale Biorefinery: Sustainable Transport Fuels from Biomass via Integrated Pyrolysis and Catalytic Hydroconversion - Wastewater Cleanup by Catalytic Hydrothermal Gasification

    Energy Technology Data Exchange (ETDEWEB)

    Elliott, Douglas C. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Olarte, Mariefel V. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Hart, Todd R. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2015-06-19

    DOE-EE Bioenergy Technologies Office has set forth several goals to increase the use of bioenergy and bioproducts derived from renewable resources. One of these goals is to facilitate the implementation of the biorefinery. The biorefinery will include the production of liquid fuels, power and, in some cases, products. The integrated biorefinery should stand-alone from an economic perspective with fuels and power driving the economy of scale while the economics/profitability of the facility will be dependent on existing market conditions. UOP LLC proposed to demonstrate a fast pyrolysis based integrated biorefinery. Pacific Northwest National Laboratory (PNNL) has expertise in an important technology area of interest to UOP for use in their pyrolysis-based biorefinery. This CRADA project provides the supporting technology development and demonstration to allow incorporation of this technology into the biorefinery. PNNL developed catalytic hydrothermal gasification (CHG) for use with aqueous streams within the pyrolysis biorefinery. These aqueous streams included the aqueous phase separated from the fast pyrolysis bio-oil and the aqueous byproduct streams formed in the hydroprocessing of the bio-oil to finished products. The purpose of this project was to demonstrate a technically and economically viable technology for converting renewable biomass feedstocks to sustainable and fungible transportation fuels. To demonstrate the technology, UOP constructed and operated a pilot-scale biorefinery that processed one dry ton per day of biomass using fast pyrolysis. Specific objectives of the project were to: The anticipated outcomes of the project were a validated process technology, a range of validated feedstocks, product property and Life Cycle data, and technical and operating data upon which to base the design of a full-scale biorefinery. The anticipated long-term outcomes from successful commercialization of the technology were: (1) the replacement of a significant

  9. Effect of heating style on gasification process of pilot scale bubble fluidized bed%升温方式对中试鼓泡流化床气化过程的影响

    Institute of Scientific and Technical Information of China (English)

    李晓伟; 刘建坤; 王贵路; 李明鹤; 郑磊; 叶仁文; 张大雷

    2015-01-01

    In order to study the heat process characteristics of pilot scale bubbing fluidized bed, by using the self heating pilot scale bubbling fluidized bed reactor of 50 kg/h in capacity, with sawdust as raw material, the experimental study on air gasification were conducted. At present, the externally heating for the fluidized bed startup was widely used in bench scale experiment. It had the advantages of rapidly raising of temperature, accurate control, etc., but the equipment was complex and difficult for maintenance, and was higher energy cost, especially, the externally heating was quite different with that for practical utilization. It is not helpful for find out the reaction characteristics so that the guiding for practical utilization was weakened. For solving the problem, using the pilot scale fluidized bed reactor as experimental device which is self heated, continuously fed and operated, air gasification experiment study on 3 temperature raising modes were conducted. Three temperature raising modes, which were sawdust combustion heating, sawdust/charcoal mixture combustion heating and charcoal combustion heating, were adopted respectively. The influence of different temperature raising ways on gasification temperature, tar content, the minimum fluidization velocity and gas quality in the process of gasification has been studied. The results showed that the heating effect of charcoal combustion was more ideal, and its heat value of charcoal was up to 32 MJ/kg, thus the heat released was much larger than that of sawdust. It provided more heat for bed heating process. In the preheating process, the warming up process was faster in the first hour, along with the increase of bed height, the heat storage in the bed material was also increased, and the heating rate was steady. It took 2.5 h for the gasification reactor to reach the reaction temperature. Due to the complexity for adding bed material and charcoal in the reactor, the optimization on the feeding device

  10. Biomass Gasification - A synthesis of technical barriers and current research issues for deployment at large scale

    Energy Technology Data Exchange (ETDEWEB)

    Heyne, Stefan [Chalmers Univ. of Technology, Gothenburg (Sweden); Liliedahl, Truls [KTH, Royal Inst. of Technology, Stockholm (Sweden); Marklund, Magnus [Energy Technology Centre, Piteaa (Sweden)

    2013-09-01

    Thermal gasification at large scale for cogeneration of power and heat and/or production of fuels and materials is a main pathway for a sustainable deployment of biomass resources. However, so far no such full scale production exists and biomass gasification projects remain at the pilot or demonstration scale. This report focuses on the key critical technology challenges for the large-scale deployment of the following biomass-based gasification concepts: Direct Fluidized Bed Gasification (FBG), Entrained Flow Gasification (EFG) and indirect Dual Fluidized Bed Gasification (DFBG). The main content in this report is based on responses from a number of experts in biomass gasification obtained from a questionnaire. The survey was composed of a number of more or less specific questions on technical barriers as to the three gasification concepts considered. For formalising the questionnaire, the concept of Technology Readiness Level (TRL 1-9) was used for grading the level of technical maturity of the different sub-processes within the three generic biomass gasification technologies. For direct fluidized bed gasification (FBG) it is mentioned that the technology is already available at commercial scale as air-blown technology and thus that air-blown FBG gasification may be reckoned a mature technology. The remaining technical challenge is the conversion to operation on oxygen with the final goal of producing chemicals or transport fuels. Tar reduction, in particular, and gas cleaning and upgrading in general are by far the most frequently named technical issues considered problematic. Other important aspects are problems that may occur when operating on low-grade fuels - i.e. low-cost fuels. These problems include bed agglomeration/ash sintering as well as alkali fouling. Even the preparation and feeding of these low-grade fuels tend to be problematic and require further development to be used on a commercial scale. Furthermore, efficient char conversion is mentioned by

  11. Bench-scale experiment design for developing co-pyrolysis and co-gasification technologies

    Energy Technology Data Exchange (ETDEWEB)

    Kandiyoti, R. [Imperial College London, London (United Kingdom). Dept. of Chemical Engineering

    2004-07-01

    Important technical issues must be resolved before co-pyrolysis and co-gasification technologies can be offered as commercially viable processes. Clearly, issues such as solids handling and solids injection require solutions developed at actual plant or pilot scale. However, research on numerous other residual problems can be carried out effectively, rapidly, and inexpensively at bench-scale level. This article describes several cases where problems encountered during pilot or plant scale operation can be studied by experiments at bench-top levels; the designs of the bench-scale reactors used in these studies are presented and discussed. 34 refs., 6 figs., 2 tabs.

  12. Integrated bioenergy conversion concepts for small scale gasification power systems

    Science.gov (United States)

    Aldas, Rizaldo Elauria

    Thermal and biological gasification are promising technologies for addressing the emerging concerns in biomass-based renewable energy, environmental protection and waste management. However, technical barriers such as feedstock quality limitations, tars, and high NOx emissions from biogas fueled engines impact their full utilization and make them suffer at the small scale from the need to purify the raw gas for most downstream processes, including power generation other than direct boiler use. The two separate gasification technologies may be integrated to better address the issues of power generation and waste management and to complement some of each technologies' limitations. This research project investigated the technical feasibility of an integrated thermal and biological gasification concept for parameters critical to appropriately matching an anaerobic digester with a biomass gasifier. Specific studies investigated the thermal gasification characteristics of selected feedstocks in four fixed-bed gasification experiments: (1) updraft gasification of rice hull, (2) indirect-heated gasification of rice hull, (3) updraft gasification of Athel wood, and (4) downdraft gasification of Athel and Eucalyptus woods. The effects of tars and other components of producer gas on anaerobic digestion at mesophilic temperature of 36°C and the biodegradation potentials and soil carbon mineralization of gasification tars during short-term aerobic incubation at 27.5°C were also examined. Experiments brought out the ranges in performance and quality and quantity of gasification products under different operating conditions and showed that within the conditions considered in the study, these gasification products did not adversely impact the overall digester performance. Short-term aerobic incubation demonstrated variable impacts on carbon mineralization depending on tar and soil conditions. Although tars exhibited low biodegradation indices, degradation may be improved if the

  13. Co-gasification of coal and wastes in a pilot-scale installation. 2: Effect of catalysts in syngas treatment to achieve sulphur and nitrogen compounds abatement

    Energy Technology Data Exchange (ETDEWEB)

    Filomena Pinto; Rui Neto Andre; Carlos Franco; Helena Lopes; Carlos Carolino; Ricardo Costa; Ibrahim Gulyurtlu [LNEG, Lisboa (Portugal)

    2010-11-15

    Coal mixed with different types of wastes was co-gasified in a pilot-scale installation. The syngas produced was hot treated in two catalytic fixed-bed reactors. In the first one, dolomite was used and in the second reactor, a nickel-based catalyst was employed. Two different grade coals were tested, Puertollano and Colombian. Puertollano coal had high ash and sulphur contents, 42.5% and 2.4%, respectively, while ash and sulphur contents of Colombian coal were, respectively, 12.7% and 0.9%. Pine, bagasse, RDF and PE were the wastes mixed with both coals. After dolomite fixed-bed reactor, H{sub 2}S and NH{sub 3} contents in syngas were much lower than those of the gas leaving the gasifier. For most coal and waste blends, NH{sub 3} reductions changed between 30% and 50% depending on feedstock nitrogen content, while H{sub 2}S reductions achieved values from 68% to 74%, also depending on H{sub 2}S concentration in syngas. After syngas had gone through the nickel-based catalyst, it presented H{sub 2}S and NH{sub 3} contents that allowed its use in boilers and gas engines for most coal and waste blends. The overall syngas treatment led to H{sub 2}S and NH{sub 3} reductions higher than 97%. For most experiments, final H{sub 2}S and NH{sub 3} concentration in syngas were below 20 ppmv and 30 ppmv, respectively. 39 refs., 9 figs., 2 tabs.

  14. Fluid bed gasification pilot plant fuel feeding system evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Campbell, W.A.; Fonstad, T.; Pugsley, T.; Gerspacher, R. (Univ. of Saskatchewan, Saskatoon (Canada)), Email: wac132@mail.usask.ca; Wang Zhiguo (Saskatchewan Research Council, Saskatoon (Canada)), Email: zhiguo.wang@src.sk.ca

    2009-07-01

    Fluidized bed gasification (FBG) is a method for thermally converting solid biomass to a gaseous product termed syngas, which can be used as fuel for heat or electricity generation. Accurate and consistent feeding of biomass fuel into biomass FBG converters is a continuing, challenge, and was the subject of experimentation at the University of Saskatchewan biomass FBG pilot plant. The 2-conveyor feeding system for this pilot plant was tested using meat and bone meal (MBM) as feedstock, by conveying the feedstock through the system, and measuring the output rate as the fuel was discharged. The relationship between average mass-flowrate (F{sub M}) and conveyor speed (S) for the complete feeding system was characterized to be F{sub M}=0.2188S-0.42 for the tests performed. Testing of the metering conveyor coupled to the injection conveyor showed that operating these conveyors at drive synchronized speeds, air pulsed into the injection hopper, and 50 slpm injection air, produced the most consistent feed output rate. Hot fluidized bed tests followed, which showed that plugging of the injection nozzle occurred as bed temperatures increased past 700C, resulting in loss of fuel flow. The pneumatic injection nozzle was subsequently removed, and the system was found to perform adequately with it absent. (orig.)

  15. Experimental investigation of small-scale gasification of woody biomass

    Energy Technology Data Exchange (ETDEWEB)

    Barrio, Maria

    2002-05-01

    A small-scale stratified down draft gasifier has been built and operated under stable conditions using wood pellets as fuel and air as gasification agent. The problems observed during the preliminary experiments have been described and explained; they are mainly related to the stability of the process. The stable operation of the gasifier has been characterised by the gas composition and the product gas tar and particle content. The biomass feeding rate has varied between 4,5 and 6,5 kg/h. The CO content of the product gas (23-26 % vol.) is higher than in similar gasifiers and the H{sub 2} content has been found to vary between 14 and 16 % vol. The tar content in the product gas (Ca. 3 g/Nm{sup 3}) is rather high compared with similar gasifiers. The temperature profile, together with other relevant parameters like the air-excess ratio, the air to fuel ratio and gas to fuel ratio have been calculated. The experiments show that the air excess ratio is rather constant, varying between 0,25 and 0,3. Experiments have been conducted with a gas engine using mixtures of CH{sub 4}, CO, H{sub 2}, CO{sub 2} and N{sub 2} as a fuel. NO{sub x} and CO emissions are analysed. The char gasification process has been studied in detail by means of Thermogravimetric Analysis. The study comprises the chemical kinetics of the gasification reactions of wood char in CO{sub 2} and H{sub 2}O, including the inhibition effect of CO and H{sub 2}. A kinetic model based on Langmuir-Hinshelwood kinetics has been found which relates the mass loss rate to the temperature, gas composition and degree of conversion for each reaction. The ratio CO/CO{sub 2} has been found to be a relevant parameter for reactivity. The gasification experiments in mixtures of CO{sub 2} and H{sub 2}O give reasons to believe that the rate of desorption for the complex C(O) varies depending on the gas mixture surrounding the char. It has been found that if the experimental data are obtained from separate H{sub 2}O/N{sub 2

  16. Market Assessment of Biomass Gasification and Combustion Technology for Small- and Medium-Scale Applications

    Energy Technology Data Exchange (ETDEWEB)

    Peterson, D.; Haase, S.

    2009-07-01

    This report provides a market assessment of gasification and direct combustion technologies that use wood and agricultural resources to generate heat, power, or combined heat and power (CHP) for small- to medium-scale applications. It contains a brief overview of wood and agricultural resources in the U.S.; a description and discussion of gasification and combustion conversion technologies that utilize solid biomass to generate heat, power, and CHP; an assessment of the commercial status of gasification and combustion technologies; a summary of gasification and combustion system economics; a discussion of the market potential for small- to medium-scale gasification and combustion systems; and an inventory of direct combustion system suppliers and gasification technology companies. The report indicates that while direct combustion and close-coupled gasification boiler systems used to generate heat, power, or CHP are commercially available from a number of manufacturers, two-stage gasification systems are largely in development, with a number of technologies currently in demonstration. The report also cites the need for a searchable, comprehensive database of operating combustion and gasification systems that generate heat, power, or CHP built in the U.S., as well as a national assessment of the market potential for the systems.

  17. Corrosion performance of alumina scales in coal gasification environments

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K. [Argonne National Laboratory, Argonne, IL (United States)

    1997-12-31

    Corrosion of metallic structural materials in complex gas environments of coal gasification is a potential problem. The corrosion process is dictated by concentrations of two key constituents: sulfur as H{sub 2}s and C1 as HCl. This paper examines the corrosion performance of alumina scales that are thermally grown on Fe-base alloys during exposure to O/S mixed-gas environments. The results are compared with the performance of chromia-forming alloys in similar environments. The valuable information on corrosion performance of alloys whose surfaces were enriched with Al by the pack-diffusion process, by the electrospark deposition process, or by weld overlay techniques, is also discussed.

  18. Corrosion performance of alumina scales in coal gasification environments

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K.

    1997-02-01

    Corrosion of metallic structural materials in complex gas environments of coal gasification is a potential problem. The corrosion process is dictated by concentrations of two key constituents: sulfur as H{sub 2}S and Cl as HCl. This paper examines the corrosion performance of alumina scales that are thermally grown on Fe-base alloys during exposure to O/S mixed-gas environments. The results are compared with the performance of chromia-forming alloys in similar environments. The paper also discusses the available information on corrosion performance of alloys whose surfaces were enriched with Al by the pack-diffusion process, by the electrospark deposition process, or by weld overlay techniques.

  19. Co-gasification of municipal solid waste and material recovery in a large-scale gasification and melting system.

    Science.gov (United States)

    Tanigaki, Nobuhiro; Manako, Kazutaka; Osada, Morihiro

    2012-04-01

    This study evaluates the effects of co-gasification of municipal solid waste with and without the municipal solid waste bottom ash using two large-scale commercial operation plants. From the viewpoint of operation data, there is no significant difference between municipal solid waste treatment with and without the bottom ash. The carbon conversion ratios are as high as 91.7% and 95.3%, respectively and this leads to significantly low PCDD/DFs yields via complete syngas combustion. The gross power generation efficiencies are 18.9% with the bottom ash and 23.0% without municipal solid waste bottom ash, respectively. The effects of the equivalence ratio are also evaluated. With the equivalence ratio increasing, carbon monoxide concentration is decreased, and carbon dioxide and the syngas temperature (top gas temperature) are increased. The carbon conversion ratio is also increased. These tendencies are seen in both modes. Co-gasification using the gasification and melting system (Direct Melting System) has a possibility to recover materials effectively. More than 90% of chlorine is distributed in fly ash. Low-boiling-point heavy metals, such as lead and zinc, are distributed in fly ash at rates of 95.2% and 92.0%, respectively. Most of high-boiling-point heavy metals, such as iron and copper, are distributed in metal. It is also clarified that slag is stable and contains few harmful heavy metals such as lead. Compared with the conventional waste management framework, 85% of the final landfill amount reduction is achieved by co-gasification of municipal solid waste with bottom ash and incombustible residues. These results indicate that the combined production of slag with co-gasification of municipal solid waste with the bottom ash constitutes an ideal approach to environmental conservation and resource recycling. Copyright © 2011 Elsevier Ltd. All rights reserved.

  20. Recent advances in AFB biomass gasification pilot plant with catalytic reactors in a downstream slip flow

    Energy Technology Data Exchange (ETDEWEB)

    Aznar, M.P.; Gil, J.; Martin, J.A.; Frances, E.; Olivares, A.; Caballero, M.A.; Perez, P. [Saragossa Univ. (Spain). Dept. of Chemistry and Environment; Corella, J. [Madrid Univ. (Spain)

    1996-12-31

    A new 3rd generation pilot plant is being used for hot catalytic raw gas cleaning. It is based on a 15 cm. i.d. fluidized bed with biomass throughputs of 400-650 kg/h.m{sup 2}. Gasification is performed using mixtures of steam and oxygen. The produced gas is passed in a slip flow by two reactors in series containing a calcined dolomite and a commercial reforming catalyst. Tars are periodically sampled and analysed after the three reactors. Tar conversions of 99.99 % and a 300 % increase of the hydrogen content in the gas are obtained. (author) (2 refs.)

  1. Pilot Scale Advanced Fogging Demonstration

    Energy Technology Data Exchange (ETDEWEB)

    Demmer, Rick L. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Fox, Don T. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Archiblad, Kip E. [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2015-01-01

    Experiments in 2006 developed a useful fog solution using three different chemical constituents. Optimization of the fog recipe and use of commercially available equipment were identified as needs that had not been addressed. During 2012 development work it was noted that low concentrations of the components hampered coverage and drying in the United Kingdom’s National Nuclear Laboratory’s testing much more so than was evident in the 2006 tests. In fiscal year 2014 the Idaho National Laboratory undertook a systematic optimization of the fogging formulation and conducted a non-radioactive, pilot scale demonstration using commercially available fogging equipment. While not as sophisticated as the equipment used in earlier testing, the new approach is much less expensive and readily available for smaller scale operations. Pilot scale testing was important to validate new equipment of an appropriate scale, optimize the chemistry of the fogging solution, and to realize the conceptual approach.

  2. Experimental fact-finding in CFB biomass gasification for ECN's 500 kWth pilot-plant

    NARCIS (Netherlands)

    Kersten, Sascha R.A.; Prins, W.; van der Drift, A.; van Swaaij, Willibrordus Petrus Maria

    2003-01-01

    CFB biomass gasification has been studied by experimentation with ECN's pilot facility and a cold-flow model of this plant. Data obtained by normal operation of this plant and the results of some special experiments have provided new insight into the behavior of circulating fluidized bed reactors

  3. Biological removal of organic constituents in quench waters from high-Btu coal-gasification pilot plants

    Energy Technology Data Exchange (ETDEWEB)

    Stamoudis, V C; Luthy, R G

    1980-02-01

    Studies were initiated to assess the efficiency of bench-scale, activated-sludge treatment for removal of organic constituents from coal-gasification process effluents. Samples of pilot-plant, raw-gas quench waters were obtained from the HYGAS process of the Institute of Gas Technology and from the slagging, fixed-bed (SFB) process of the Grand Forks Energy Technology Center. The types of coal employed were Bituminous Illinois No. 6 for the HYGAS and Indian Head lignite for the SFB process. These pilot-plant quench waters, while not strictly representative of commercial condensates, were considered useful to evaluate the efficiency of biological oxidation for the removal of organics. Biological-reactor influent and effluent samples were extracted using a methylene chloride pH-fractionation method into acid, base, and neutral fractions, which were analyzed by capillary-column gas-chromatography/mass-spectrometry. Influent acid fractions of both HYGAS and SFB condensates showed that nearly 99% of extractable and chromatographable organic material comprised phenol and alkylated phenols. Activated-sludge treatment removed these compounds almost completely. Removal efficiency of base-fraction organics was generally good, except for certain alkylated pyridines. Removal of neutral-fraction organics was also good, except for certain alkylated benzenes, certain polycyclic aromatic hydrocarbons, and certain cycloalkanes and cycloalkenes, especially at low influent concentrations.

  4. CFD Analysis of Coal and Heavy Oil Gasification for Syngas Production

    DEFF Research Database (Denmark)

    Sreedharan, Vikram

    2012-01-01

    phases. Gasification consists of the processes of passive heating, devolatilization, volatiles oxidation, char gasification and gas phase reactions. Attention is given here to the chemical kinetics of the gasification processes. The coal gasification model has been validated for entrained-flow gasifiers...... dioxide is overestimated. The deviation is fairly small, particularly for the improved chemical kinetics scheme. The heavy oil gasification model has been validated for a pilot-scale entrained-flow gasifier operating under different oxygen ratios. A gasification model similar to that developed for coal...... gasification is proposed for heavy oil gasification, using a single chemical kinetics scheme. Predictions of heavy oil gasification are rare in the literature, so that the present work holds some significance. The predictions of the temperature along the gasifier centerline and the species mole fractions...

  5. Numerical modelling of the CHEMREC black liquor gasification process. Conceptual design study of the burner in a pilot gasification reactor

    Energy Technology Data Exchange (ETDEWEB)

    Marklund, Magnus

    2001-02-01

    The work presented in this report is done in order to develop a simplified CFD model for Chemrec's pressurised black liquor gasification process. This process is presently under development and will have a number of advantages compared to conventional processes for black liquor recovery. The main goal with this work has been to get qualitative information on influence of burner design for the gas flow in the gasification reactor. Gasification of black liquor is a very complex process. The liquor is composed of a number of different substances and the composition may vary considerably between liquors originating from different mills and even for black liquor from a single process. When a black liquor droplet is gasified it loses its organic material to produce combustible gases by three stages of conversion: Drying, pyrolysis and char gasification. In the end of the conversion only an inorganic smelt remains (ideally). The aim is to get this smelt to form a protective layer, against corrosion and heat, on the reactor walls. Due to the complexity of gasification of black liquor some simplifications had to be made in order to develop a CFD model for the preliminary design of the gasification reactor. Instead of modelling droplets in detail, generating gas by gasification, sources were placed in a prescribed volume where gasification (mainly drying and pyrolysis) of the black liquor droplets was assumed to occur. Source terms for the energy and momentum equations, consistent with the mass source distribution, were derived from the corresponding control volume equations by assuming a symmetric outflow of gas from the droplets and a uniform degree of conversion of reactive components in the droplets. A particle transport model was also used in order to study trajectories from droplets entering the reactor. The resulting model has been implemented in a commercial finite volume code (AEA-CFX) through customised Fortran subroutines. The advantages with this simple

  6. Biological removal of organic constituents in quench water from a slagging, fixed-bed coal-gasification pilot plant

    Energy Technology Data Exchange (ETDEWEB)

    Stamoudis, V C; Luthy, R G

    1980-02-01

    This study is part of an effort to assess the efficiency of activated-sludge treatment for removal of organic constituents from high-Btu coal-gasification pilot-plant quench waters. A sample of raw-gas quench water was obtained from the Grand Forks Energy and Technology Center's pilot plant, which employs the slagging, fixed-bed gasification process. The quench water generated in the processing of Indian Head lignite was pretreated to reduce ammonia and alkalinity, and then diluted and subjected to long-term biological treatment, followed by detailed characterization and analysis of organic constituents. The pretreated (influent) and treated (effluent) samples were extracted using a methylene chloride, pH-fractionation method to obtain acid, base, and neutral fractions, which were analyzed by capillary-column gas chromatography/mass spectrometry (GC/MS). Over 99% of the total extractable and chromatographable organic material in the influent acid fraction was composed of phenol and alkylated phenols. Biological treatment removed these compounds almost completely. Major components of the influent base fraction were alkylated pyridines, anilines, aminopyrroles, imidazoles and/or pyrazoles, diazines, and quinolines. Removal efficiency of these compounds ranged between 90 and 100%. The influent neutral fraction was composed mainly of cycloalkanes, cycloalkenes, naphthalene, indole, acetophenone, and benzonitrile. Alkylated benzenes were generally absent. Removal efficiencies of these compounds were generally very good, except for certain alkylated cycloalkanes and cycloalkenes. Results are compared with those of a similar study on HYGAS coal-gasification quench water.

  7. Gasification combined cycle power generation - process alternatives

    Energy Technology Data Exchange (ETDEWEB)

    Kurkela, E.; Korhonen, M.

    1988-01-01

    Interest in Integrated Gasification Combined Cycle (IGCC) power plants has recently increased also in Finland. The IGCC systems offer the potential of superior efficiency and environmental performance over conventional pulverized coal or peat fired boilers. Potential applications are both large-scale electricity production from coal and medium-scale combined heat and electricity production. In the latter case, the gasification process should also be applicable to peat and wood. Several IGCC processes have been developed in USA and in Europe. These processes differ from each other in many respects. Nearest to commercialization are processes, which employ oxygen gasification and cold gas cleanup. The Cool Water plant, which was brought into operation in 1984 in USA, has demonstrated the feasibility of an IGCC system using Texaco entrained-bed gasifier. Several pressurized fluidized-bed and fixed-bed gasification processes have also reached a pilot or demonstration stage with a wide variety of coals from lignite to hard coal. Pressurized fluidized-bed gasification of peat (Rheinbraun-HTW-process) will also be demonstrated at the peat ammonia plant of Kemira Oy, which will be commissioned in 1988 in Oulu, Finland. Oxygen gasification and cold gas cleanup are, however, economically viable only in large-scale applications. Technology is being developed to simplify the IGCC system, in order to reduce its capital costs and increase its efficiency. Air gasification combined with ho gas cleanup seems to have a great potential of improving the competitiveness of the IGCC system.

  8. Bench-scale studies on gasification of biomass in the presence of catalysts

    Energy Technology Data Exchange (ETDEWEB)

    Mudge, L.K.; Baker, E.G.; Brown, M.D.; Wilcox, W.A.

    1987-11-01

    This report summarizes the results of bench-scale studies on the development of catalysts for conversion of biomass to specific gas products. The primary objective of these studies was to define operating conditions that allow long lifetimes for secondary catalysts used in biomass gasification. Nickel-based catalysts that were found to be active for conversion of wood to synthesis gases in previous studies were evaluated. These catalysts remained active indefinitely in laboratory studies but lost activity rapidly when evaluated in a process research unit. Bench-scale equipment was designed and installed to resolve the differences between laboratory and PRU results. Primary catalysts (alkali carbonates) were also evaluated for their effectiveness in improving conversion yields from biomass gasification. 21 refs., 27 figs., 19 tabs.

  9. Fluidised bed gasification of high-ash South African coals: An experimental and modelling study

    CSIR Research Space (South Africa)

    Engelbrecht, AS

    2011-11-01

    Full Text Available The gasification of two high-ash coals were studied using a pilot scale fluidised bed gasifier using oxygen enrich air and steam as the gasification agents. The results of the tests show that the fixed carbon conversion and calorific value increases...

  10. SUPERCRITICAL WATER PARTIAL OXIDATION PHASE I - PILOT-SCALE TESTING / FEASIBILITY STUDIES FINAL REPORT

    Energy Technology Data Exchange (ETDEWEB)

    SPRITZER,M; HONG,G

    2005-01-01

    Under Cooperative Agreement No. DE-FC36-00GO10529 for the Department of Energy, General Atomics (GA) is developing Supercritical Water Partial Oxidation (SWPO) as a means of producing hydrogen from low-grade biomass and other waste feeds. The Phase I Pilot-scale Testing/Feasibility Studies have been successfully completed and the results of that effort are described in this report. The Key potential advantages of the SWPO process is the use of partial oxidation in-situ to rapidly heat the gasification medium, resulting in less char formation and improved hydrogen yield. Another major advantage is that the high-pressure, high-density aqueous environment is ideal for reaching and gasifying organics of all types. The high water content of the medium encourages formation of hydrogen and hydrogen-rich products and is especially compatible with high water content feeds such as biomass materials. The high water content of the medium is also effective for gasification of hydrogen-poor materials such as coal. A versatile pilot plant for exploring gasification in supercritical water has been established at GA's facilities in San Diego. The Phase I testing of the SWPO process with wood and ethanol mixtures demonstrated gasification efficiencies of about 90%, comparable to those found in prior laboratory-scale SCW gasification work carreid out at the University of Hawaii at Manoa (UHM) as well as other biomass gasification experience with conventional gasifiers. As in the prior work at UHM, a significant amount of the hydrogen found in the gas phase products is derived from the water/steam matrix. The studies at UHM utilized an indirectly heated gasifier with an acitvated carbon catalyst. In contrast, the GA studies utilized a directly heated gasifier without catalyst, plus a surrogate waste fuel. Attainment of comparable gasification efficiencies without catalysis is an important advancement for the GA process, and opens the way for efficient hydrogen production from low

  11. Physicochemical properties and gasification reactivity of the ultrafine semi-char derived from a bench-scale fluidized bed gasifier

    Science.gov (United States)

    Zhang, Yukui; Zhang, Haixia; Zhu, Zhiping; Na, Yongjie; Lu, Qinggang

    2017-08-01

    Zhundong coalfield is the largest intact coalfield worldwide and fluidized bed gasification has been considered as a promising way to achieve its clean and efficient utilization. The purpose of this study is to investigate the physicochemical properties and gasification reactivity of the ultrafine semi-char, derived from a bench-scale fluidized bed gasifier, using Zhundong coal as fuel. The results obtained are as follows. In comparison to the raw coal, the carbon and ash content of the semi-char increase after partial gasification, but the ash fusion temperatures of them show no significant difference. Particularly, 76.53% of the sodium in the feed coal has released to the gas phase after fluidized bed gasification. The chemical compositions of the semi-char are closely related to its particle size, attributable to the distinctly different natures of diverse elements. The semi-char exhibits a higher graphitization degree, higher BET surface area, and richer meso- and macropores, which results in superior gasification reactivity than the coal char. The chemical reactivity of the semi-char is significantly improved by an increased gasification temperature, which suggests the necessity of regasification of the semi-char at a higher temperature. Consequently, it will be considered feasible that these carbons in the semi-char from fluidized bed gasifiers are reclaimed and reused for the gasification process.

  12. Updraft gasification of poultry litter at farm-scale--A case study.

    Science.gov (United States)

    Taupe, N C; Lynch, D; Wnetrzak, R; Kwapinska, M; Kwapinski, W; Leahy, J J

    2016-04-01

    Farm and animal wastes are increasingly being investigated for thermochemical conversion, such as gasification, due to the urgent necessity of finding new waste treatment options. We report on an investigation of the use of a farm-scale, auto-thermal gasification system for the production of a heating gas using poultry litter (PL) as a feedstock. The gasification process was robust and reliable. The PL's ash melting temperature was 639°C, therefore the reactor temperature was kept around this value. As a result of the low reactor temperature the process performance parameters were low, with a cold gas efficiency (CGE) of 0.26 and a carbon conversion efficiency (CCE) of 0.44. The calorific value of the clean product gas was 3.39 MJ m(-3)N (LHV). The tar was collected as an emulsion containing 87 wt.% water and the extracted organic compounds were identified. The residual char exceeds thresholds for Zn and Cu to obtain European biochar certification; however, has potential to be classified as a pyrogenic carbonaceous material (PCM), which resembles a high nutrient biochar.

  13. Performance of a pilot-scale, steam-blown, pressurized fluidized bed biomass gasifier

    Science.gov (United States)

    Sweeney, Daniel Joseph

    With the discovery of vast fossil resources, and the subsequent development of the fossil fuel and petrochemical industry, the role of biomass-based products has declined. However, concerns about the finite and decreasing amount of fossil and mineral resources, in addition to health and climate impacts of fossil resource use, have elevated interest in innovative methods for converting renewable biomass resources into products that fit our modern lifestyle. Thermal conversion through gasification is an appealing method for utilizing biomass due to its operability using a wide variety of feedstocks at a wide range of scales, the product has a variety of uses (e.g., transportation fuel production, electricity production, chemicals synthesis), and in many cases, results in significantly lower greenhouse gas emissions. In spite of the advantages of gasification, several technical hurdles have hindered its commercial development. A number of studies have focused on laboratory-scale and atmospheric biomass gasification. However, few studies have reported on pilot-scale, woody biomass gasification under pressurized conditions. The purpose of this research is an assessment of the performance of a pilot-scale, steam-blown, pressurized fluidized bed biomass gasifier. The 200 kWth fluidized bed gasifier is capable of operation using solid feedstocks at feedrates up to 65 lb/hr, bed temperatures up to 1600°F, and pressures up to 8 atm. Gasifier performance was assessed under various temperatures, pressure, and feedstock (untreated woody biomass, dark and medium torrefied biomass) conditions by measuring product gas yield and composition, residue (e.g., tar and char) production, and mass and energy conversion efficiencies. Elevated temperature and pressure, and feedstock pretreatment were shown to have a significant influence on gasifier operability, tar production, carbon conversion, and process efficiency. High-pressure and temperature gasification of dark torrefied biomass

  14. Gasification and pyrolysis of different biomasses in lab scale system: A comparative study

    Directory of Open Access Journals (Sweden)

    Gądek W.

    2016-01-01

    Full Text Available Gasification and pyrolysis are very promising technologies for clean energy production especially from low rank fuels. Biomass and wastes with high chlorine, alkali and even heavy metals content are fuels preferential for thermal utilization. However, several problems during combustion in conventional steam boilers occurs e.g. slagging, fouling, chlorine corrosion, boiler efficiency deterioration. New efficient and cost effective technologies are needed, even in small-scale applications. The main objective of this work was to compare the thermochemical behaviour and process parameters effects of different biomass under air gasification and pyrolysis conditions. Three important fuels for European power industry were selected: woody biomass and two residual biomass, such as oat straw and dried citrus wastes. In order to evaluate the possibility to use different feedstocks or to combine and/or integrate them in thermochemical processes, a comparison among typical and untypical feedstocks is needed. Tests performed on small scale fixed bed reactor show the gas yield, its composition and LHV parameter. The results were performed in Royal Institute of Technology (KTH in Sweden during BRISK program (Biofuels Research Infrastructure for Sharing Knowledge.

  15. Bench-scale gasification of cedar wood--part I: effect of operational conditions on product gas characteristics.

    Science.gov (United States)

    Aljbour, Salah H; Kawamoto, Katsuya

    2013-01-01

    The present study was conducted within the framework of R&D activities on the development of gasification and reforming technologies for energy and chemical recovery from biomass resources. Gasification of the Japanese cedar wood has been investigated under various operating conditions in a bench-scale externally heated updraft gasifier; this was followed by thermal reforming. Parametric tests by varying the residence times, gasification temperatures, equivalence ratios (ERs) and steam-to-carbon (S/C) ratios were performed to determine their effects on the product gas characteristics. Thermodynamic equilibrium calculations were preformed to predict the equilibrium gas composition and compared with the experimental value. We found that the product gas characteristics in terms of the H(2)/CO ratio, CO(2)/CO ratio, and CH(4) and lighter hydrocarbons concentrations are significantly affected by the operating conditions used. Increasing the residence time decreased the CO(2)/CO ratio; however, a nominal effect was noticed on H(2) concentration as a function of the residence time. At sufficient residence time, increasing the temperature led to higher H(2) yields, CO efficiency and higher heating value (HHV) of the product gas. The presence of steam during gasification effectively enhanced the proportion of H(2) in the product gas. However, higher S/C ratio reduced the HHV of the product gas. Increasing the ER from 0 to 0.3 increased the H(2) yields and CO efficiency and decreased the HHV of the product gas. The evolution of CH(4) and lighter hydrocarbons at low gasification temperatures was relatively higher than that at high temperature gasification. The evolution of CH(4) and lighter hydrocarbons at high gasification temperatures hardly varied over the investigated operating conditions. Copyright © 2012 Elsevier Ltd. All rights reserved.

  16. Technology Assessment Report: Aqueous Sludge Gasification Technologies

    Science.gov (United States)

    The study reveals that sludge gasification is a potentially suitable alternative to conventional sludge handling and disposal methods. However, very few commercial operations are in existence. The limited pilot, demonstration or commercial application of gasification technology t...

  17. Industrial-scale Fixed-bed Coal Gasification:Modeling, Simulation and Thermodynamic Analysis

    Institute of Scientific and Technical Information of China (English)

    何畅; 冯霄; 李安学; 刘永健

    2014-01-01

    We have developed a process model to simulate the behavior of an industrial-scale pressurized Lurgi fixed-bed coal gasifier using Aspen Plus and General Algebraic Modeling System (GAMS). Reaction characteristics in the fixed-bed gasifier comprising four sequential reaction zones-drying, pyrolysis, combustion and gasification are respectively modeled. A non-linear programming (NLP) model is developed for the pyrolysis zone to estimate the products composition which includes char, coal gases and distillable liquids. A four-stage model with restricted equilibrium temperature is used to study the thermodynamic equilibrium characteristics and calculate the composi-tion of syngas in the combustion and gasification zones. The thermodynamic analysis shows that the exergetic effi-ciency of the fixed-bed gasifier is mainly determined by the oxygen/coal ratio. The exergetic efficiency of the proc-ess will reach an optimum value of 78.3%when the oxygen/coal and steam/coal mass ratios are 0.14 and 0.80, re-spectively.

  18. Syngas Treatment Unit for Small Scale Gasification - Application to IC Engine Gas Quality Requirement

    Directory of Open Access Journals (Sweden)

    L.C Laurence

    2012-01-01

    Full Text Available Gasification is a process that converts carbonaceous materials (coal, biomass, organic waste into carbon monoxide and hydrogen by reacting the raw material at high temperatures with a controlled amount of oxygen and/or steam. The resulting gas mixture: syngas, can be used in energy production process. Syngas may be burned directly in internal combustion engines, used to produce methanol and hydrogen, or converted via the Fischer-Tropsch process into synthetic fuel. In addition, the high-temperature combustion refines out corrosive ash elements (chloride, potassium allowing clean gas production after flying ash removal. Therefore, the main issue to syngas use in internal combustion engine is the removal of tarry product, ash and corrosive gaseous compounds. This paper consists in a state of the art on the composition of gaz from gazeifier considering the gasification operating conditions and the gazeified waste composition. The literature survey considers processes available to remove tarry products and particles from syngas produced in small scale gazeifier and to purify gas from unwanted gazeous compouds.

  19. Biomass gasification for energy production

    Energy Technology Data Exchange (ETDEWEB)

    Lundberg, H.; Morris, M.; Rensfelt, E. [TPS Termiska Prosesser Ab, Nykoeping (Sweden)

    1997-12-31

    Biomass and waste are becoming increasingly interesting as fuels for efficient and environmentally sound power generation. Circulating fluidized bed (CFB) gasification for biomass and waste has been developed and applied to kilns both in the pulp and paper industry and the cement industry. A demonstration plant in Greve-in- Chianti, Italy includes two 15 MW{sub t}h RDF-fuelled CFB gasifiers of TPS design, the product gas from which is used in a cement kiln or in steam boiler for power generation. For CFB gasification of biomass and waste to reach a wider market, the product gas has to be cleaned effectively so that higher fuel to power efficiencies can be achieved by utilizing power cycles based on engines or gas turbines. TPS has developed both CFB gasification technology and effective secondary stage tar cracking technology. The integrated gasification - gas-cleaning technology is demonstrated today at pilot plant scale. To commercialise the technology, the TPS`s strategy is to first demonstrate the process for relatively clean fuels such as woody biomass and then extend the application to residues from waste recycling. Several demonstration projects are underway to commercialise TPS`s gasification and gas cleaning technology. In UK the ARBRE project developed by ARBRE Energy will construct a gasification plant at Eggborough, North Yorkshire, which will provide gas to a gas turbine and steam turbine generation system, producing 10 MW and exporting 8 Mw of electricity. It has been included in the 1993 tranche of the UK`s Non Fossil Fuel Obligation (NFFO) and has gained financial support from EC`s THERMIE programme as a targeted BIGCC project. (author)

  20. Refuse Derived Fuel (RDF) production and gasification in a pilot plant integrated with an Otto cycle ICE through Aspen plus™ modelling: Thermodynamic and economic viability.

    Science.gov (United States)

    Násner, Albany Milena Lozano; Lora, Electo Eduardo Silva; Palacio, José Carlos Escobar; Rocha, Mateus Henrique; Restrepo, Julian Camilo; Venturini, Osvaldo José; Ratner, Albert

    2017-08-07

    This work deals with the development of a Refuse Derived Fuel (RDF) gasification pilot plant using air as a gasification agent. A downdraft fixed bed reactor is integrated with an Otto cycle Internal Combustion Engine (ICE). Modelling was carried out using the Aspen Plus™ software to predict the ideal operational conditions for maximum efficiency. Thermodynamics package used in the simulation comprised the Non-Random Two-Liquid (NRTL) model and the Hayden-O'Connell (HOC) equation of state. As expected, the results indicated that the Equivalence Ratio (ER) has a direct influence over the gasification temperature and the composition of the Raw Produced Gas (RPG), and effects of ER over the Lower Heating Value (LHV) and Cold Gasification Efficiency (CGE) of the RPG are also discussed. A maximum CGE efficiency of 57-60% was reached for ER values between 0.25 and 0.3, also an average reactor temperature values in the range of 680-700°C, with a peak LHV of 5.8MJ/Nm(3). RPG was burned in an ICE, reaching an electrical power of 50kWel. The economic assessment of the pilot plant implementation was also performed, showing the project is feasible, with power above 120kWel with an initial investment of approximately US$ 300,000. Copyright © 2017 Elsevier Ltd. All rights reserved.

  1. Liquid transportation fuels via large-scale fluidised-bed gasification of lignocellulosic biomass

    Energy Technology Data Exchange (ETDEWEB)

    Hannula, I.; Kurkela, E.

    2013-04-15

    With the objective of gaining a better understanding of the system design trade-offs and economics that pertain to biomass-to-liquids processes, 20 individual BTL plant designs were evaluated based on their technical and economic performance. The investigation was focused on gasification-based processes that enable the conversion of biomass to methanol, dimethyl ether, Fischer-Tropsch liquids or synthetic gasoline at a large (300 MWth of biomass) scale. The biomass conversion technology was based on pressurised steam/O2-blown fluidised-bed gasification, followed by hot-gas filtration and catalytic conversion of hydrocarbons and tars. This technology has seen extensive development and demonstration activities in Finland during the recent years and newly generated experimental data has also been used in our simulation models. Our study included conceptual design issues, process descriptions, mass and energy balances and production cost estimates. Several studies exist that discuss the overall efficiency and economics of biomass conversion to transportation liquids, but very few studies have presented a detailed comparison between various syntheses using consistent process designs and uniform cost database. In addition, no studies exist that examine and compare BTL plant designs using the same front-end configuration as described in this work. Our analysis shows that it is possible to produce sustainable low-carbon fuels from lignocellulosic biomass with first-law efficiency in the range of 49.6-66.7% depending on the end-product and process conditions. Production cost estimates were calculated assuming Nth plant economics and without public investment support, CO2 credits or tax assumptions. They are 58-65 euro/MWh for methanol, 58-66 euro/MWh for DME, 64-75 euro/MWh for Fischer-Tropsch liquids and 68-78 euro/MWh for synthetic gasoline. (orig.)

  2. Pilot-scale semisolid fermentation of straw.

    Science.gov (United States)

    Grant, G A; Han, Y W; Anderson, A W

    1978-03-01

    Semisolid fermentation of ryegrass straw to increase its animal feed value was successfully performed on a pilot scale. The pilot plant, which could handle 100 kg of straw per batch, was designed so that all major operations could take place in one vessel. The straw was hydrolyzed at 121 degrees C for 30 min with 0.5 N H2SO4 (7:3 liquid:solid), treated with ammonia to raise the pH to 5.0, inoculated with Candida utilis, and fermented in a semisolid state (70% moisture). During fermentation the straw was held stationary with air blown up through it. Batch fermentation times were 12 to 29 h. Semisolid fermentation did not require agitation and supported abundant growth at 20 to 40 degrees C even at near zero oxygen tensions. Fermentation increased the protein content, crude fat content, and in vitro rumen digestibility of the straw.

  3. Fluidized bed gasification of industrial solid recovered fuels.

    Science.gov (United States)

    Arena, Umberto; Di Gregorio, Fabrizio

    2016-04-01

    The study evaluates the technical feasibility of the fluidized bed gasification of three solid recovered fuels (SRFs), obtained as co-products of a recycling process. The SRFs were pelletized and fed to a pilot scale bubbling fluidized bed reactor, operated in gasification and co-gasification mode. The tests were carried out under conditions of thermal and chemical steady state, with a bed of olivine particles and at different values of equivalence ratio. The results provide a complete syngas characterization, in terms of its heating value and composition (including tars, particulates, and acid/basic pollutants) and of the chemical and physical characterization of bed material and entrained fines collected at the cyclone outlet. The feasibility of the fluidized bed gasification process of the different SRFs was evaluated with the support of a material and substance flow analysis, and a feedstock energy analysis. The results confirm the flexibility of fluidized bed reactor, which makes it one of the preferable technologies for the gasification of different kind of wastes, even in co-gasification mode. The fluidized bed gasification process of the tested SRFs appears technically feasible, yielding a syngas of valuable quality for energy applications in an appropriate plant configuration.

  4. Bench-scale reactor tests of low-temperature, catalytic gasification of wet, industrial wastes

    Energy Technology Data Exchange (ETDEWEB)

    Elliott, D.C.; Neuenschwander, G.G.; Baker, E.G.; Butner, R.S.; Sealock, L.J.

    1990-04-01

    Bench-scale reactor tests are under way at Pacific Northwest Laboratory to develop a low-temperature, catalytic gasification system. The system, licensed under the trade name Thermochemical Environmental Energy System (TEES{reg sign}), is designed for to a wide variety of feedstocks ranging from dilute organics in water to waste sludges from food processing. The current research program is focused on the use of a continuous-feed, tubular reactor. The catalyst is nickel metal on an inert support. Typical results show that feedstocks such as solutions of 2% para-cresol or 5% and 10% lactose in water or cheese whey can be processed to >99% reduction of chemical oxygen demand (COD) at a rate of up to 2 L/hr. The estimated residence time is less than 5 min at 360{degree}C and 3000 psig, not including 1 to 2 min required in the preheating zone of the reactor. The liquid hourly space velocity has been varied from 1.8 to 2.9 L feedstock/L catalyst/hr depending on the feedstock. The product fuel gas contains 40% to 55% methane, 35% to 50% carbon dioxide, and 5% to 10% hydrogen with as much as 2% ethane, but less than 0.1% ethylene or carbon monoxide, and small amounts of higher hydrocarbons. The byproduct water stream carries residual organics amounting to less than 500 mg/L COD. 9 refs., 1 fig., 4 tabs.

  5. Effect of reactions in small eddies on biomass gasification with eddy dissipation concept - Sub-grid scale reaction model.

    Science.gov (United States)

    Chen, Juhui; Yin, Weijie; Wang, Shuai; Meng, Cheng; Li, Jiuru; Qin, Bai; Yu, Guangbin

    2016-07-01

    Large-eddy simulation (LES) approach is used for gas turbulence, and eddy dissipation concept (EDC)-sub-grid scale (SGS) reaction model is employed for reactions in small eddies. The simulated gas molar fractions are in better agreement with experimental data with EDC-SGS reaction model. The effect of reactions in small eddies on biomass gasification is emphatically analyzed with EDC-SGS reaction model. The distributions of the SGS reaction rates which represent the reactions in small eddies with particles concentration and temperature are analyzed. The distributions of SGS reaction rates have the similar trend with those of total reactions rates and the values account for about 15% of the total reactions rates. The heterogeneous reaction rates with EDC-SGS reaction model are also improved during the biomass gasification process in bubbling fluidized bed.

  6. Status of health and environmental research relative to coal gasification 1976 to the present

    Energy Technology Data Exchange (ETDEWEB)

    Wilzbach, K.E.; Reilly, C.A. Jr. (comps.)

    1982-10-01

    Health and environmental research relative to coal gasification conducted by Argonne National Laboratory, the Inhalation Toxicology Research Institute, and Oak Ridge National Laboratory under DOE sponsorship is summarized. The studies have focused on the chemical and toxicological characterization of materials from a range of process streams in five bench-scale, pilot-plant and industrial gasifiers. They also address ecological effects, industrial hygiene, environmental control technology performance, and risk assessment. Following an overview of coal gasification technology and related environmental concerns, integrated summaries of the studies and results in each area are presented and conclusions are drawn. Needed health and environmental research relative to coal gasification is identified.

  7. Bench-scale gasification of cedar wood--part II: effect of operational conditions on contaminant release.

    Science.gov (United States)

    Aljbour, Salah H; Kawamoto, Katsuya

    2013-01-01

    Here, we present the evolution profile of tar in the product gas during cedar biomass gasification. We also discuss the evolution of other contaminants (H(2)S, COS, NH(3), HCN, and HCl). The cedar wood was gasified under various operating conditions in a bench-scale externally heated updraft gasifier; this was followed by thermal reforming. Tar levels in the product gas were significantly affected by the operating conditions used. At a gasification temperature of 923 K, there was no clear relation between the evolution of phenolic tar in the product gas as a function of residence time. The evolution of PAH tar at a low gasification temperature was lower than the evolution of phenolic tar. With increasing temperature, the proportion of PAH tar content became significant. At a gasification temperature of 1223 K, increasing the residence time reduced the content of PAH tar owing to a catalytic effect associated with ash generation at high temperatures. Increasing the steam-to-carbon (S/C) ratio under thermal conditions had a slight effect on PAH conversion. However, increasing the equivalence ratio (ER) effectively reduced the tar levels. The conversion of fuel-sulfur and fuel-nitrogen to volatile-sulfur and volatile-nitrogen, respectively, increased with increasing S/C ratio and ER. The evolutions of COS and HCN gases were much smaller than the evolution of H(2)S and NH(3). The evolution of HCl in the product gas decreased slightly with increasing ER. Increasing the S/C ratio decreased the HCl levels in the product gas. The effect of temperature on contaminant levels could not be fully understood due to limited availability of experimental data at various temperatures. We also compare our findings with data in the literature.

  8. Gasification trends

    Energy Technology Data Exchange (ETDEWEB)

    Simbeck, D.R.; Dickenson, R.L.; Karp, A.D. [SFA Pacific, Inc., Mountain View, CA (United States)

    1997-05-01

    The traditional use of gasification for high value chemicals will continue where fuel prices make gasification more competitive than steam methane reforming. However, oil companies already have the essentials--expertise, fuels, and financing--to be a dominant force in the new world of competitive energy markets. Refinery-based gasification therefore can be expected to proliferate as deregulation of electric power generation promotes the efficiency and economic advantages of cogeneration and trigeneration. The greatest market potential for gasification in the future is electric power generation. In traditional electric utility applications, the efficiency and overall economics of coal gasification may be only marginally superior to those of well-designed, coal-fired steam cycles having state-of-the-art emission controls. Offsetting gasification`s environmental and efficiency advantages in such applications are concerns about capital cost and the need for chemical process expertise. However, power industry deregulation and competition are likely to diminish the importance of large, new central power plants, while imparting increased value to gasification`s strategic advantages, which include: Gasification`s superior environmental performance, particularly in the area of solid wastes; gasification`s superior ability to exploit high-efficiency combustion turbine-based opportunities for combined-cycle and especially cogeneration applications; gasification`s superior ability to exploit a range of fuels--from natural gas and opportunity fuels in the near-to-intermediate term to coal in the longer term, when natural gas prices escalate; and gasification`s superior market economics and flexibility to create and profit from combined power and synthesis gas chemical applications.

  9. Micro-scale Plasma Arc Gasification for Waste Treatment and Energy Production Project

    Science.gov (United States)

    Caraccio, Anne

    2015-01-01

    As NASA continues to develop technology for spaceflight beyond low earth orbit, we must develop the right systems for sustaining human life on a long duration or planetary mission. Plasma arc gasification (PAG) is an energy efficient mechanism of waste management for power generation and synthetic gas(syngas) production.

  10. Operating and environmental performances of commercial-scale waste gasification and melting technology.

    Science.gov (United States)

    Tanigaki, Nobuhiro; Fujinaga, Yasuka; Kajiyama, Hirohisa; Ishida, Yoshihiro

    2013-11-01

    Gasification technologies for waste processing are receiving increased interest. A lot of gasification technologies, including gasification and melting, have been developed in Japan and Europe. However, the flue gas and heavy metal behaviors have not been widely reported, even though those of grate furnaces have been reported. This article reports flue gas components of gasification and melting technology in different flue gas treatment systems. Hydrogen chloride concentrations at the inlet of the bag filter ranged between 171 and 180 mg Nm(-3) owing to de-acidification by limestone injection to the gasifier. More than 97.8% of hydrogen chlorides were removed by a bag filter in both of the flue gas treatment systems investigated. Sulfur dioxide concentrations at the inlet of the baghouse were 4.8 mg Nm(-3) and 12.7 mg Nm(-3), respectively. Nitrogen oxides are highly decomposed by a selective catalytic reduction system. Owing to the low regenerations of polychlorinated dibenzo-p-dioxins and furans, and the selective catalytic reduction system, the concentrations of polychlorinated dibenzo-p-dioxins and furans at the stacks were significantly lower without activated carbon injection. More than 99% of chlorine is distributed in fly ash. Low-boiling-point heavy metals, such as lead and zinc, are distributed in fly ash at rates of 97.6% and 96.5%, respectively. Most high-boiling-point heavy metals, such as iron and copper, are distributed in metal. It is also clarified that the slag is stable and contains few harmful heavy metals, such as lead. The heavy metal distribution behaviors are almost the same regardless of the compositions of the processed waste. These results indicate that the gasification of municipal solid waste constitutes an ideal approach to environmental conservation and resource recycling.

  11. SUPERCRITICAL WATER PARTIAL OXIDATION PHASE I - PILOT-SCALE TESTING/FEASIBILTY SUDIES FINAL REPORT

    Energy Technology Data Exchange (ETDEWEB)

    SPRITZER.M; HONG,G

    2005-01-01

    General Atomics (GA) is developing Supercritical Water Partial Oxidation (SWPO) as a means of producing hydrogen from low-grade biomass and other waste feeds. The Phase I Pilot-scale Testing/Feasibility Studies have been successfully completed and the results of that effort are described in this report. The key potential advantage of the SWPO process is the use of partial oxidation in-situ to rapidly heat the gasification medium, resulting in less char formation and improved hydrogen yield. Another major advantage is that the high-pressure, high-density aqueous environment is ideal for reacting and gasifying organics of all types. The high water content of the medium encourages formation of hydrogen and hydrogen-rich products and is especially compatible with high water content feeds such as biomass materials. The high water content of the medium is also effective for gasification of hydrogen-poor materials such as coal. A versatile pilot plant for exploring gasification in supercritical water has been established at GA's facilities in San Diego. The Phase I testing of the SWPO process with wood and ethanol mixtures demonstrated gasification efficiencies of about 90%, comparable to those found in prior laboratory-scale SCW gasification work carried out at the University of Hawaii at Manoa (UHM), as well as other biomass gasification experience with conventional gasifiers. As in the prior work at UHM, a significant amount of the hydrogen found in the gas phase products is derived from the water/steam matrix. The studies at UHM utilized an indirectly heated gasifier with an activated carbon catalyst. In contrast, the GA studies utilized a directly heated gasifier without catalyst, plus a surrogate waste fuel. Attainment of comparable gasification efficiencies without catalysis is an important advancement for the GA process, and opens the way for efficient hydrogen production from low-value, dirty feed materials. The Phase I results indicate that a practical

  12. Co-gasification of biomass and plastics: pyrolysis kinetics studies, experiments on 100 kW dual fluidized bed pilot plant and development of thermodynamic equilibrium model and balances.

    Science.gov (United States)

    Narobe, M; Golob, J; Klinar, D; Francetič, V; Likozar, B

    2014-06-01

    Thermo-gravimetric analysis (TGA) of volatilization reaction kinetics for 50 wt.% mixtures of plastics (PE) and biomass (wood pellets) as well as for 100 wt.% plastics was conducted to predict decomposition times at 850°C and 900°C using iso-conversional model method. For mixtures, agreement with residence time of dual fluidized bed (DFB) reactor, treated as continuous stirred-tank reactor (CSTR), was obtained at large conversions. Mono-gasification of plastics and its co-gasification with biomass were performed in DFB pilot plant, using olivine as heterogeneous catalyst and heat transfer agent. It was found that co-gasification led to successful thermochemical conversion of plastics as opposed to mono-gasification. Unknown flow rates were determined applying nonlinear regression to energy and mass balances acknowledging combustion fuel, air, steam, feedstock, but also exiting char, tar, steam and other components in DFB gasification unit. Water-gas shift equilibrium and methanol synthesis requirements were incorporated into gasification model, based on measurements.

  13. International Seminar on Gasification 2008

    Energy Technology Data Exchange (ETDEWEB)

    Held, Joergen (ed.)

    2008-11-15

    In total 20 international and national experts were invited to give presentations (The PPT-presentations are collected in this volume).The seminar was divided into three parts: Production technologies; Applications - Gas turbines and gas Engines - Biomethane as vehicle fuel- Syngas in industrial processes; Strategy, policy and vision. Production of synthetic fuels through gasification of biomass is expected to develop rapidly due to political ambitions related to the strong fossil fuel dependency, especially within the transportation sector, security of supply issues and the growing environmental concern. Techniques that offer a possibility to produce high quality fuels in an efficient and sustainable way are of great importance. In this context gasification is expected to play a central part. The indirect gasification concept has been further developed in recent years and there are now pilot and demonstration plants as well as commercial plants in operation. The RandD activities at the semi-industrial plant in Guessing, Austria have resulted in the first commercial plant, in Oberwart. The design data is 8.5 MW{sub th} and 2.7 MW{sub e} which gives an electric efficiency of 32 % and the possibility to produce biomethane. In this scale conventional CHP production based on combustion of solid biomass and the steam cycle would result in a poor electric efficiency. Metso Power has complemented the 12 MW{sub th} CFB-boiler at Chalmers University of Technology, Gothenburg, Sweden with a 2 MW{sub th} indirect gasifier. The gasifier is financed by Gothenburg Energy and built for RD purposes. Gothenburg Energy in collaboration with E.ON Sweden will in a first stage build a 20 MW plant for biomethane production (as vehicle fuel and for grid injection) in Gothenburg based on the indirect gasification technology. The plant is expected to be in operation in 2012. The next stage involves an 80 MW plant with a planned start of operation in 2015. Indirect gasification of biomass

  14. International Seminar on Gasification 2008

    Energy Technology Data Exchange (ETDEWEB)

    Held, Joergen (ed.)

    2008-11-15

    In total 20 international and national experts were invited to give presentations (The PPT-presentations are collected in this volume).The seminar was divided into three parts: Production technologies; Applications - Gas turbines and gas Engines - Biomethane as vehicle fuel- Syngas in industrial processes; Strategy, policy and vision. Production of synthetic fuels through gasification of biomass is expected to develop rapidly due to political ambitions related to the strong fossil fuel dependency, especially within the transportation sector, security of supply issues and the growing environmental concern. Techniques that offer a possibility to produce high quality fuels in an efficient and sustainable way are of great importance. In this context gasification is expected to play a central part. The indirect gasification concept has been further developed in recent years and there are now pilot and demonstration plants as well as commercial plants in operation. The RandD activities at the semi-industrial plant in Guessing, Austria have resulted in the first commercial plant, in Oberwart. The design data is 8.5 MW{sub th} and 2.7 MW{sub e} which gives an electric efficiency of 32 % and the possibility to produce biomethane. In this scale conventional CHP production based on combustion of solid biomass and the steam cycle would result in a poor electric efficiency. Metso Power has complemented the 12 MW{sub th} CFB-boiler at Chalmers University of Technology, Gothenburg, Sweden with a 2 MW{sub th} indirect gasifier. The gasifier is financed by Gothenburg Energy and built for RD purposes. Gothenburg Energy in collaboration with E.ON Sweden will in a first stage build a 20 MW plant for biomethane production (as vehicle fuel and for grid injection) in Gothenburg based on the indirect gasification technology. The plant is expected to be in operation in 2012. The next stage involves an 80 MW plant with a planned start of operation in 2015. Indirect gasification of biomass

  15. An Experimental and Numerical Investigation of Fluidized Bed Gasification of Solid Waste

    Directory of Open Access Journals (Sweden)

    Sharmina Begum

    2013-12-01

    Full Text Available Gasification is a thermo-chemical process to convert carbon-based products such as biomass and coal into a gas mixture known as synthetic gas or syngas. Various types of gasification methods exist, and fluidized bed gasification is one of them which is considered more efficient than others as fuel is fluidized in oxygen, steam or air. This paper presents an experimental and numerical investigation of fluidized bed gasification of solid waste (SW (wood. The experimental measurement of syngas composition was done using a pilot scale gasifier. A numerical model was developed using Advanced System for Process ENgineering (Aspen Plus software. Several Aspen Plus reactor blocks were used along with user defined FORTRAN and Excel code. The model was validated with experimental results. The study found very similar performance between simulation and experimental results, with a maximum variation of 3%. The validated model was used to study the effect of air-fuel and steam-fuel ratio on syngas composition. The model will be useful to predict the various operating parameters of a pilot scale SW gasification plant, such as temperature, pressure, air-fuel ratio and steam-fuel ratio. Therefore, the model can assist researchers, professionals and industries to identify optimized conditions for SW gasification.

  16. Effect of Injection Flow Rate on Product Gas Quality in Underground Coal Gasification (UCG Based on Laboratory Scale Experiment: Development of Co-Axial UCG System

    Directory of Open Access Journals (Sweden)

    Akihiro Hamanaka

    2017-02-01

    Full Text Available Underground coal gasification (UCG is a technique to recover coal energy without mining by converting coal into a valuable gas. Model UCG experiments on a laboratory scale were carried out under a low flow rate (6~12 L/min and a high flow rate (15~30 L/min with a constant oxygen concentration. During the experiments, the coal temperature was higher and the fracturing events were more active under the high flow rate. Additionally, the gasification efficiency, which means the conversion efficiency of the gasified coal to the product gas, was 71.22% in the low flow rate and 82.42% in the high flow rate. These results suggest that the energy recovery rate with the UCG process can be improved by the increase of the reaction temperature and the promotion of the gasification area.

  17. Laboratory to pilot scale: Microwave extraction for polyphenols lettuce.

    Science.gov (United States)

    Périno, Sandrine; Pierson, Jean T; Ruiz, Karine; Cravotto, Giancarlo; Chemat, Farid

    2016-08-01

    Microwave hydrodiffusion and gravity (MHG) technique has been applied to pilot-scale solvent-free microwave extraction (SFME) of polyphenols from Lettuce sativa. Following the dictates of green extraction and with the aim to save time and energy, the lab-scale knowledge on SFME was exploited for the development of a pilot-scale process. The investigation entailed the optimization of all main parameters (temperature, time, extracted water volume, etc.) and we showed that the polyphenols composition profile under SFME was similar to the classic methods though a bit lower in total content. The energy consumption in the optimized procedure (30min) was 1W/g of fresh matrix.

  18. Technical analysis of advanced wastewater-treatment systems for coal-gasification plants

    Energy Technology Data Exchange (ETDEWEB)

    1981-03-31

    This analysis of advanced wastewater treatment systems for coal gasification plants highlights the three coal gasification demonstration plants proposed by the US Department of Energy: The Memphis Light, Gas and Water Division Industrial Fuel Gas Demonstration Plant, the Illinois Coal Gasification Group Pipeline Gas Demonstration Plant, and the CONOCO Pipeline Gas Demonstration Plant. Technical risks exist for coal gasification wastewater treatment systems, in general, and for the three DOE demonstration plants (as designed), in particular, because of key data gaps. The quantities and compositions of coal gasification wastewaters are not well known; the treatability of coal gasification wastewaters by various technologies has not been adequately studied; the dynamic interactions of sequential wastewater treatment processes and upstream wastewater sources has not been tested at demonstration scale. This report identifies key data gaps and recommends that demonstration-size and commercial-size plants be used for coal gasification wastewater treatment data base development. While certain advanced treatment technologies can benefit from additional bench-scale studies, bench-scale and pilot plant scale operations are not representative of commercial-size facility operation. It is recommended that coal gasification demonstration plants, and other commercial-size facilities that generate similar wastewaters, be used to test advanced wastewater treatment technologies during operation by using sidestreams or collected wastewater samples in addition to the plant's own primary treatment system. Advanced wastewater treatment processes are needed to degrade refractory organics and to concentrate and remove dissolved solids to allow for wastewater reuse. Further study of reverse osmosis, evaporation, electrodialysis, ozonation, activated carbon, and ultrafiltration should take place at bench-scale.

  19. Modular Hydropower Engineering and Pilot Scale Manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Chesser, Phillip C. [ORNL

    2017-09-01

    Emrgy has developed, prototyped and tested a modular hydropower system for renewable energy generation. ORNL worked with Emrgy to demonstrate the use of additive manufacturing in the production of the hydrofoils and spokes for the hydrokinetic system. Specifically, during Phase 1 of this effort, ORNL printed and finished machined patterns for both the hydrofoils and spokes that were subsequently used in a sand casting manufacturing process. Emrgy utilized the sand castings for a pilot installation in Denver, CO, where the parts represented an 80% cost savings from the previous prototype build that was manufactured using subtractive manufacturing. In addition, the castings were completed with ORNL’s newly developed AlCeMg alloy that will be tested for performance improvements including higher corrosion resistance in a water application than the 6160 alloy used previously

  20. GASIFICATION FOR DISTRIBUTED GENERATION

    Energy Technology Data Exchange (ETDEWEB)

    Ronald C. Timpe; Michael D. Mann; Darren D. Schmidt

    2000-05-01

    A recent emphasis in gasification technology development has been directed toward reduced-scale gasifier systems for distributed generation at remote sites. The domestic distributed power generation market over the next decade is expected to be 5-6 gigawatts per year. The global increase is expected at 20 gigawatts over the next decade. The economics of gasification for distributed power generation are significantly improved when fuel transport is minimized. Until recently, gasification technology has been synonymous with coal conversion. Presently, however, interest centers on providing clean-burning fuel to remote sites that are not necessarily near coal supplies but have sufficient alternative carbonaceous material to feed a small gasifier. Gasifiers up to 50 MW are of current interest, with emphasis on those of 5-MW generating capacity. Internal combustion engines offer a more robust system for utilizing the fuel gas, while fuel cells and microturbines offer higher electric conversion efficiencies. The initial focus of this multiyear effort was on internal combustion engines and microturbines as more realistic near-term options for distributed generation. In this project, we studied emerging gasification technologies that can provide gas from regionally available feedstock as fuel to power generators under 30 MW in a distributed generation setting. Larger-scale gasification, primarily coal-fed, has been used commercially for more than 50 years to produce clean synthesis gas for the refining, chemical, and power industries. Commercial-scale gasification activities are under way at 113 sites in 22 countries in North and South America, Europe, Asia, Africa, and Australia, according to the Gasification Technologies Council. Gasification studies were carried out on alfalfa, black liquor (a high-sodium waste from the pulp industry), cow manure, and willow on the laboratory scale and on alfalfa, black liquor, and willow on the bench scale. Initial parametric tests

  1. Electrodialytic remediation of CCA treated waste wood in pilot scale

    DEFF Research Database (Denmark)

    Pedersen, Anne Juul; Christensen, Iben Vernegren; Ottosen, Lisbeth M.

    2005-01-01

    study the utility of the method Electrodialytic Remediation was demonstrated for handling of CCA treated waste wood in pilot scale. The electrodialytic remediation method, which uses a low level DC current as the cleaning agent, combines elektrokinetic movement of ions in the wood matrix with the princi-ples...

  2. design and construction of design and construction of pilot scale ...

    African Journals Online (AJOL)

    eobe

    36.86% when flat blade turbine impeller was operated at 84 rpm for 40 minutes contact time mpeller was ... Keywords:Neem oil, Design, Construction, Pilot Scale Process and Extraction. 1. .... mixture and ho is the outside film coefficient of air.

  3. Mississippi Ethanol Gasification Project, Final Scientific / Technical Report

    Energy Technology Data Exchange (ETDEWEB)

    Pearson, Larry, E.

    2007-04-30

    The Mississippi Ethanol (ME) Project is a comprehensive effort to develop the conversion of biomass to ethanol utilizing a proprietary gasification reactor technology developed by Mississippi Ethanol, LLC. Tasks were split between operation of a 1/10 scale unit at the Diagnostic Instrumentation and Analysis Laboratory (DIAL) of Mississippi State University (MSU) and the construction, development, and operation of a full scale pilot unit located at the ME facility in Winona, Mississippi. In addition to characterization of the ME reactor gasification system, other areas considered critical to the operational and economic viability of the overall ME concept were evaluated. These areas include syngas cleanup, biological conversion of syngas to alcohol, and effects of gasification scale factors. Characterization of run data from the Pre-Pilot and Pilot Units has allowed development of the factors necessary for scale-up from the small unit to the larger unit. This scale range is approximately a factor of 10. Particulate and tar sampling gave order of magnitude values for preliminary design calculations. In addition, sampling values collected downstream of the ash removal system show significant reductions in observed loadings. These loading values indicate that acceptable particulate and tar loading rates could be attained with standard equipment additions to the existing configurations. Overall operation both the Pre-Pilot and Pilot Units proceeded very well. The Pilot Unit was operated as a system, from wood receiving to gas flaring, several times and these runs were used to address possible production-scale concerns. Among these, a pressure feed system was developed to allow feed of material against gasifier system pressure with little or no purge requirements. Similarly, a water wash system, with continuous ash collection, was developed, installed, and tested. Development of a biological system for alcohol production was conducted at Mississippi State University with

  4. Coal gasification. (Latest citations from the EI compendex*plus database). Published Search

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-03-01

    The bibliography contains citations concerning the development and assessment of coal gasification technology. Combined-cycle gas turbine power plants are reviewed. References also discuss dry-feed gasification, gas turbine interface, coal gasification pilot plants, underground coal gasification, gasification with nuclear heat, and molten bath processes. Clean-coal based electric power generation and environmental issues are examined. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  5. Vertimill™ pilot scale tests simulated by perfect mixing model

    Directory of Open Access Journals (Sweden)

    Douglas Batista Mazzinghy

    2014-07-01

    Full Text Available Minas-Rio Project, Anglo American property, located in Brazil, considers Vertimill™ to make the particle size distribution adequate to feed slurry pipeline. A pilot test campaign was carried out at Metso's pilot plant facility located in York city, Pennsylvania State, USA, to provide information to scale up the industrial grinding circuit. The perfect mixing model, normally used to simulate ball mills, was used to compare the direct and reverse circuit configurations. The simulations were based on the appearance function determined from the laboratory tests using a batch tube mill. The combined breakage rate/discharge rate function (r/d was determined from Vertimill™ feed and product particle size distributions obtained from pilot tests. The residence time was estimated considering the mill hold-up and solids flow rate. The simulation results show that there are no significant differences between direct and reverse circuits for the sample tested.

  6. Simulated performance of biomass gasification based combined power and refrigeration plant for community scale application

    Science.gov (United States)

    Chattopadhyay, S.; Mondal, P.; Ghosh, S.

    2016-07-01

    Thermal performance analysis and sizing of a biomass gasification based combined power and refrigeration plant (CPR) is reported in this study. The plant is capable of producing 100 kWe of electrical output while simultaneously producing a refrigeration effect, varying from 28-68 ton of refrigeration (TR). The topping gas turbine cycle is an indirectly heated all-air cycle. A combustor heat exchanger duplex (CHX) unit burns producer gas and transfer heat to air. This arrangement avoids complex gas cleaning requirements for the biomass-derived producer gas. The exhaust air of the topping GT is utilized to run a bottoming ammonia absorption refrigeration (AAR) cycle via a heat recovery steam generator (HRSG), steam produced in the HRSG supplying heat to the generator of the refrigeration cycle. Effects of major operating parameters like topping cycle pressure ratio (rp) and turbine inlet temperature (TIT) on the energetic performance of the plant are studied. Energetic performance of the plant is evaluated via energy efficiency, required biomass consumption and fuel energy savings ratio (FESR). The FESR calculation method is significant for indicating the savings in fuel of a combined power and process heat plant instead of separate plants for power and process heat. The study reveals that, topping cycle attains maximum power efficiency of 30%in pressure ratio range of 8-10. Up to a certain value of pressure ratio the required air flow rate through the GT unit decreases with increase in pressure ratio and then increases with further increase in pressure ratio. The capacity of refrigeration of the AAR unit initially decreases up to a certain value of topping GT cycle pressure ratio and then increases with further increase in pressure ratio. The FESR is found to be maximized at a pressure ratio of 9 (when TIT=1100°C), the maximum value being 53%. The FESR is higher for higher TIT. The heat exchanger sizing is also influenced by the topping cycle pressure ratio and GT-TIT.

  7. Fluidized-bed combustion of gasification residue

    Energy Technology Data Exchange (ETDEWEB)

    Kudjoi, A.; Heinolainen, A.; Hippinen, I.; Lu, Y. [Helsinki University of Technology, Espoo (Finland). Lab. of Energy Economics and Power Plant Engineering

    1998-12-31

    Hybrid combined cycle processes have been presented as possibilities for power generation in the future. In the processes based on partial gasification of coal, the solid materials removed from a gasifier (i.e. fly ash and bed char) contain unburned fuel, which is burned either in an atmospheric or a pressurised fluidised-bed. Pressurised fluidised-bed (PFB) combustion of gasification residues were studied experimentally by Helsinki University of Technology. The gasification residues, i.e. cyclone fines and bed chars, came from pilot scale PFB gasification tests of bituminous coals. The combustion efficiency was high in cyclone fines combustion. The calcium sulphide oxidised effectively to calcium sulphate in the combustion of cyclone fines. In bed char combustion the residual sulphide contents in solids after combustion were still relatively high. In general, sulphur dioxide emissions in residue combustion were low. The recarbonation of calcium oxide was observed in bed char combustion. Fuel-N conversion to NO{sub x} during bed char combustion and in most of the test runs with cyclone fines was higher than in bituminous coal combustion. In bed char combustion the conversion was significantly higher than in cyclone fines combustion. NO{sub x} emissions increased with increasing excess air for both residues, as was expected. In bed char combustion the highest NO{sub x} emissions were measured at higher pressure. Calculated mass reactivity values of equal particle size of all bed chars studied had similar trends with burnout. The biggest particles had the lowest reactivity values throughout the combustion, while reactivity for finer particles was at considerably higher level and sharply increases with burnout. In the constant combustion conditions used in the tests, no significant differences were observed in rate-controlling mechanisms for bed char fractions studied. 25 refs., 13 figs., 15 tab.

  8. Gasification of waste. Summary and conclusions of twenty-five years of development

    Energy Technology Data Exchange (ETDEWEB)

    Rensfelt, Erik [TPS Termiska Processer AB, Nykoeping (Sweden); Oestman, Anders [Kemiinformation AB, Stockholm (Sweden)

    2000-04-01

    An overview of nearly thirty years development of waste gasification and pyrolysis technology is given, and some major general conclusions are drawn. The aim has been to give new developers an overview of earlier major attempts to treat MSW/RDF with thermochemical processes, gasification or pyrolysis. Research work in general is not covered, only R and D efforts that have led to substantial testing in pilot scale or demonstration. For further details, especially related to ongoing R and D, readers are referred to other recent reviews. The authors' view is that gasification of RDF with appropriate gas cleaning can play an important role in the future, for environmentally acceptable and efficient energy production. A prerequisite is that some of the major mistakes can be avoided, such as: (1) too rapid scale-up without experimental base, (2) unsuitable pretreatment of MSW to RDF and poor integration with material recycling, and (3) too limited gas/flue gas cleaning.

  9. Fluidized-Bed Gasification of Plastic Waste, Wood, and Their Blends with Coal

    Directory of Open Access Journals (Sweden)

    Lucio Zaccariello

    2015-08-01

    Full Text Available The effect of fuel composition on gasification process performance was investigated by performing mass and energy balances on a pre-pilot scale bubbling fluidized bed reactor fed with mixtures of plastic waste, wood, and coal. The fuels containing plastic waste produced less H2, CO, and CO2 and more light hydrocarbons than the fuels including biomass. The lower heating value (LHV progressively increased from 5.1 to 7.9 MJ/Nm3 when the plastic waste fraction was moved from 0% to 100%. Higher carbonaceous fines production was associated with the fuel containing a large fraction of coal (60%, producing 87.5 g/kgFuel compared to only 1.0 g/kgFuel obtained during the gasification test with just plastic waste. Conversely, plastic waste gasification produced the highest tar yield, 161.9 g/kgFuel, while woody biomass generated only 13.4 g/kgFuel. Wood gasification showed a carbon conversion efficiency (CCE of 0.93, while the tests with two fuels containing coal showed lowest CCE values (0.78 and 0.70, respectively. Plastic waste and wood gasification presented similar cold gas efficiency (CGE values (0.75 and 0.76, respectively, while that obtained during the co-gasification tests varied from 0.53 to 0.73.

  10. Pilot-scale tests of HEME and HEPA dissolution process

    Energy Technology Data Exchange (ETDEWEB)

    Qureshi, Z.H.; Strege, D.K.

    1994-06-01

    A series of pilot-scale demonstration tests for the dissolution of High Efficiency Mist Eliminators (HEME`s) and High Efficiency Particulate Airfilters (HEPA) were performed on a 1/5th linear scale. These fiberglass filters are to be used in the Defense Waste Processing Facility (DWPF) to decontaminate the effluents from the off-gases generated during the feed preparation process and vitrification. When removed, these filters will be dissolved in the Decontamination Waste Treatment Tank (DWTT) using 5 wt% NaOH solution. The contaminated fiberglass is converted to an aqueous stream which will be transferred to the waste tanks. The filter metal structure will be rinsed with process water before its disposal as low-level solid waste. The pilot-scale study reported here successfully demonstrated a simple one step process using 5 wt% NaOH solution. The proposed process requires the installation of a new water spray ring with 30 nozzles. In addition to the reduced waste generated, the total process time is reduced to 48 hours only (66% saving in time). The pilot-scale tests clearly demonstrated that the dissolution process of HEMEs has two stages - chemical digestion of the filter and mechanical erosion of the digested filter. The digestion is achieved by a boiling 5 wt% caustic solutions, whereas the mechanical break down of the digested filter is successfully achieved by spraying process water on the digested filter. An alternate method of breaking down the digested filter by increased air sparging of the solution was found to be marginally successful are best. The pilot-scale tests also demonstrated that the products of dissolution are easily pumpable by a centrifugal pump.

  11. Hybrid Combustion-Gasification Chemical Looping

    Energy Technology Data Exchange (ETDEWEB)

    Herbert Andrus; Gregory Burns; John Chiu; Gregory Lijedahl; Peter Stromberg; Paul Thibeault

    2009-01-07

    For the past several years Alstom Power Inc. (Alstom), a leading world-wide power system manufacturer and supplier, has been in the initial stages of developing an entirely new, ultra-clean, low cost, high efficiency power plant for the global power market. This new power plant concept is based on a hybrid combustion-gasification process utilizing high temperature chemical and thermal looping technology The process consists of the oxidation, reduction, carbonation, and calcination of calcium-based compounds, which chemically react with coal, biomass, or opportunity fuels in two chemical loops and one thermal loop. The chemical and thermal looping technology can be alternatively configured as (i) a combustion-based steam power plant with CO{sub 2} capture, (ii) a hybrid combustion-gasification process producing a syngas for gas turbines or fuel cells, or (iii) an integrated hybrid combustion-gasification process producing hydrogen for gas turbines, fuel cells or other hydrogen based applications while also producing a separate stream of CO{sub 2} for use or sequestration. In its most advanced configuration, this new concept offers the promise to become the technology link from today's Rankine cycle steam power plants to tomorrow's advanced energy plants. The objective of this work is to develop and verify the high temperature chemical and thermal looping process concept at a small-scale pilot facility in order to enable AL to design, construct and demonstrate a pre-commercial, prototype version of this advanced system. In support of this objective, Alstom and DOE started a multi-year program, under this contract. Before the contract started, in a preliminary phase (Phase 0) Alstom funded and built the required small-scale pilot facility (Process Development Unit, PDU) at its Power Plant Laboratories in Windsor, Connecticut. Construction was completed in calendar year 2003. The objective for Phase I was to develop the indirect combustion loop with CO{sub 2

  12. Performance of the Full-scale Loop Hybrid Reactor Treating Coal Gasification Wastewater under Different Recirculation Modes

    Institute of Scientific and Technical Information of China (English)

    Qian Zhao; Hongjun Han; Fang Fang; Wang Bing

    2015-01-01

    This paper aims to investigate the simultaneous removal efficiencies of both COD and nitrogen in a single reactor treating coal gasification wastewater ( CGW ) . A novel loop hybrid reactor was developed and operated under different recirculation modes in order to achieve simultaneous removal of refractory compounds and total nitrogen ( TN) in a full⁃scale CGW treatment plant. Mid⁃ditch recirculation was superior to other operational modes in terms of the NH3⁃N and TN removal, resulting in a TN removal efficiency of 52. 3%. Although the system achieved equal COD removal rates under different recirculation modes, hydrophobic acid ( HPO⁃A) fraction of effluent dissolved organic matter ( DOMef) in mid⁃ditch recirculation mode accounted for 35.7%, compared to the proportions of 59. 2%, 45. 3% and 39. 4% for the other modes. The ultraviolet absorbance to dissolved organic carbon ratio test revealed that effluent under mid⁃ditch recirculation mode contained more non⁃aromatic hydrophilic components. Furthermore, appropriate recirculation and anoxic/oxic ( A/O) partitions were also demonstrated to remove some refractory metabolites ( phenols, alkanes, aniline, etc.), which reduced the chromaticity and improved the biodegradability.

  13. Simulated performance of biomass gasification based combined power and refrigeration plant for community scale application

    Energy Technology Data Exchange (ETDEWEB)

    Chattopadhyay, S., E-mail: suman.mech09@gmail.com [Department of Mechanical Engineering, NIT, Agarpara, Kolkata – 700109, West Bengal (India); Mondal, P., E-mail: mondal.pradip87@gmail.com; Ghosh, S., E-mail: sudipghosh.becollege@gmail.com [Department of Mechanical Engineering, IIEST, Shibpur, Howrah – 711103, West Bengal (India)

    2016-07-12

    Thermal performance analysis and sizing of a biomass gasification based combined power and refrigeration plant (CPR) is reported in this study. The plant is capable of producing 100 kWe of electrical output while simultaneously producing a refrigeration effect, varying from 28-68 ton of refrigeration (TR). The topping gas turbine cycle is an indirectly heated all-air cycle. A combustor heat exchanger duplex (CHX) unit burns producer gas and transfer heat to air. This arrangement avoids complex gas cleaning requirements for the biomass-derived producer gas. The exhaust air of the topping GT is utilized to run a bottoming ammonia absorption refrigeration (AAR) cycle via a heat recovery steam generator (HRSG), steam produced in the HRSG supplying heat to the generator of the refrigeration cycle. Effects of major operating parameters like topping cycle pressure ratio (r{sub p}) and turbine inlet temperature (TIT) on the energetic performance of the plant are studied. Energetic performance of the plant is evaluated via energy efficiency, required biomass consumption and fuel energy savings ratio (FESR). The FESR calculation method is significant for indicating the savings in fuel of a combined power and process heat plant instead of separate plants for power and process heat. The study reveals that, topping cycle attains maximum power efficiency of 30%in pressure ratio range of 8-10. Up to a certain value of pressure ratio the required air flow rate through the GT unit decreases with increase in pressure ratio and then increases with further increase in pressure ratio. The capacity of refrigeration of the AAR unit initially decreases up to a certain value of topping GT cycle pressure ratio and then increases with further increase in pressure ratio. The FESR is found to be maximized at a pressure ratio of 9 (when TIT=1100°C), the maximum value being 53%. The FESR is higher for higher TIT. The heat exchanger sizing is also influenced by the topping cycle pressure ratio

  14. Method for Hot Real-Time Sampling of Gasification Products

    Energy Technology Data Exchange (ETDEWEB)

    Pomeroy, Marc D [National Renewable Energy Laboratory (NREL), Golden, CO (United States)

    2017-09-29

    The Thermochemical Process Development Unit (TCPDU) at the National Renewable Energy Laboratory (NREL) is a highly instrumented half-ton/day pilot scale plant capable of demonstrating industrially relevant thermochemical technologies from lignocellulosic biomass conversion, including gasification. Gasification creates primarily Syngas (a mixture of Hydrogen and Carbon Monoxide) that can be utilized with synthesis catalysts to form transportation fuels and other valuable chemicals. Biomass derived gasification products are a very complex mixture of chemical components that typically contain Sulfur and Nitrogen species that can act as catalysis poisons for tar reforming and synthesis catalysts. Real-time hot online sampling techniques, such as Molecular Beam Mass Spectrometry (MBMS), and Gas Chromatographs with Sulfur and Nitrogen specific detectors can provide real-time analysis providing operational indicators for performance. Sampling typically requires coated sampling lines to minimize trace sulfur interactions with steel surfaces. Other materials used inline have also shown conversion of sulfur species into new components and must be minimized. Sample line Residence time within the sampling lines must also be kept to a minimum to reduce further reaction chemistries. Solids from ash and char contribute to plugging and must be filtered at temperature. Experience at NREL has shown several key factors to consider when designing and installing an analytical sampling system for biomass gasification products. They include minimizing sampling distance, effective filtering as close to source as possible, proper line sizing, proper line materials or coatings, even heating of all components, minimizing pressure drops, and additional filtering or traps after pressure drops.

  15. Feasibility of scaling from pilot to process scale.

    Science.gov (United States)

    Ignatova, Svetlana; Wood, Philip; Hawes, David; Janaway, Lee; Keay, David; Sutherland, Ian

    2007-06-01

    The pharmaceutical industry is looking for new technology that is easy to scale up from analytical to process scale and is cheap and reliable to operate. Large scale counter-current chromatography is an emerging technology that could provide this advance, but little was known about the key variables affecting scale-up. This paper investigates two such variables: the rotor radius and the tubing bore. The effect of rotor radius was studied using identical: length, beta-value, helix angle and tubing bore coils for rotors of different radii (50 mm, 110 mm and 300 mm). The effect of bore was researched using identical: length, helix angle and mean beta-value coils on the Maxi-DE centrifuge (R=300 mm). The rotor radius results show that there is very little difference in retention and resolution as rotor radius increases at constant bore. The tubing bore results show that good retention is maintained as bore increases and resolution only decrease slightly, but at the highest bore (17.5 mm) resolution can be maintained at very high flow rates making it possible for process scale centrifuges to be designed with throughputs exceeding 25 kg/day.

  16. Pilot system development in metre-scale laboratory discharge

    Science.gov (United States)

    Kochkin, Pavlo; Lehtinen, Nikolai; van Deursen, Alexander (Lex P. J.; Østgaard, Nikolai

    2016-10-01

    The pilot system development in metre-scale negative laboratory discharges is studied with ns-fast photography. The systems appear as bipolar structures in the vicinity of the negative high-voltage electrode. They appear as a result of a single negative streamer propagation and determine further discharge development. Such systems possess features like glowing beads, bipolarity, different brightness of the top and bottom parts, and mutual reconnection. A 1D model of the ionization evolution in the spark gap is proposed. In the process of the nonlinear development of ionization growth, the model shows features similar to those observed. The visual similarities between high-altitude sprites and laboratory pilots are striking and may indicate that they are two manifestations of the same natural phenomenon.

  17. Effect of small-scale biomass gasification at the state of refractory lining the fixed bed reactor

    Energy Technology Data Exchange (ETDEWEB)

    Janša, Jan, E-mail: jan.jansa@vsb.cz; Peer, Vaclav, E-mail: vaclav.peer@vsb.cz; Pavloková, Petra, E-mail: petra.pavlokova@vsb.cz [VŠB – Technical University of Ostrava, Energy Research Center, 708 33 Ostrava (Czech Republic)

    2016-06-30

    The article deals with the influence of biomass gasification on the condition of the refractory lining of a fixed bed reactor. The refractory lining of the gasifier is one part of the device, which significantly affects the operational reliability and durability. After removing the refractory lining of the gasifier from the experimental reactor, there was done an assessment how gasification of different kinds of biomass reflected on its condition in terms of the main factors affecting its life. Gasification of biomass is reflected on the lining, especially through sticking at the bottom of the reactor. Measures for prolonging the life of lining consist in the reduction of temperature in the reactor, in this case, in order to avoid ash fusion biomass which it is difficult for this type of gasifier.

  18. Corrosion during gasification of biomass and waste

    OpenAIRE

    Källström, Rikard

    1993-01-01

    The gasification of biomass and waste results in severe atmospheric corrosion conditions. The problems arise because of the low oxygen content which prevents the metal forming stable and protective oxide surface layer. Consequently it is possible for the aggressive sulphur and chlorine present in the gas to attack the metal. In the Studsvik CFB gasification pilot plant, which uses RDF (Refuse Derived Fuel), the performance of 20 metallic and ceramic materials has been studied. Materials teste...

  19. Gasification : petcoke gasification for products

    Energy Technology Data Exchange (ETDEWEB)

    Carpenter, R. [GE Energy, Houston, TX (United States)

    2009-07-01

    Gasification is a partial oxidation process that can convert any hydrocarbon into carbon monoxide and hydrogen (syngas). This presentation discussed integrated coking and gasification to address today's refining challenges. Several case studies were presented. General Electric Energy's quench gasification process was also discussed with particular reference to key characteristics such as its simplicity, low cost, efficiency, reliability and flexibility. Other advantages of the process include its entrained flow, slagging, slurry feed and short residence time. Petcoke was discussed as a suitable gasifier feed. Converting petcoke to hydrogen, steam, and power was also presented. The challenges ahead include the piling up of millions of tons of petcoke; emissions rules shrinking the coke segment; shortage of expensive natural gas; increased needs of hydrogen, steam, and power; plant and fuel level emissions mandates; and reducing the carbon dioxide footprint of oil sands. These challenges may result in excess coke and a hydrogen deficit. The presentation concluded by bringing attention to GE Energy's leadership in gasification technology and an alliance between GE Energy and Schlumberger. figs.

  20. Testing of downstream catalysts for tar destruction with a guard bed in a fluidised bed biomass gasifier at pilot plant scale

    Energy Technology Data Exchange (ETDEWEB)

    Aznar, M.P.; Frances, E.; Campos, I.J.; Martin, J.A.; Gil, J. [Saragossa Univ. (Spain). Dept. of Chemistry and Environment Engineering; Corella, J. [Complutense Univ. of Madrid (Spain). Dept. of Chemical Engineering

    1996-12-31

    A new pilot plant for advanced gasification of biomass in a fast fluidised bed is now fully operative at University of Saragossa, Spain. It is a `3rd generation` pilot plant. It has been built up after having used two previous pilot plants for biomass gasification. The main characteristic of this pilot plant is that it has two catalytic reactors connected in series, downstream the biomass gasifier. Such reactors, of 4 cm i.d., are placed in a slip stream in a by-pass from the main gasifier exit gas. The gasification is made at atmospheric pressure, with flow rates of 3-50 kg/in, using steam + O{sub 2} mixtures as the gasifying agent. Several commercial Ni steam-reforming catalyst are being tested under a realistic raw gas composition. Tar eliminations or destructions higher than 99 % are easily achieved. (orig.) 2 refs.

  1. Regional-scale geomechanical impact assessment of underground coal gasification by coupled 3D thermo-mechanical modeling

    Science.gov (United States)

    Otto, Christopher; Kempka, Thomas; Kapusta, Krzysztof; Stańczyk, Krzysztof

    2016-04-01

    Underground coal gasification (UCG) has the potential to increase the world-wide coal reserves by utilization of coal deposits not mineable by conventional methods. The UCG process involves combusting coal in situ to produce a high-calorific synthesis gas, which can be applied for electricity generation or chemical feedstock production. Apart from its high economic potentials, UCG may induce site-specific environmental impacts such as fault reactivation, induced seismicity and ground subsidence, potentially inducing groundwater pollution. Changes overburden hydraulic conductivity resulting from thermo-mechanical effects may introduce migration pathways for UCG contaminants. Due to the financial efforts associated with UCG field trials, numerical modeling has been an important methodology to study coupled processes considering UCG performance. Almost all previous UCG studies applied 1D or 2D models for that purpose, that do not allow to predict the performance of a commercial-scale UCG operation. Considering our previous findings, demonstrating that far-field models can be run at a higher computational efficiency by using temperature-independent thermo-mechanical parameters, representative coupled simulations based on complex 3D regional-scale models were employed in the present study. For that purpose, a coupled thermo-mechanical 3D model has been developed to investigate the environmental impacts of UCG based on a regional-scale of the Polish Wieczorek mine located in the Upper Silesian Coal Basin. The model size is 10 km × 10 km × 5 km with ten dipping lithological layers, a double fault and 25 UCG reactors. Six different numerical simulation scenarios were investigated, considering the transpressive stress regime present in that part of the Upper Silesian Coal Basin. Our simulation results demonstrate that the minimum distance between the UCG reactors is about the six-fold of the coal seam thickness to avoid hydraulic communication between the single UCG

  2. Pilot Scale Water Gas Shift - Membrane Device for Hydrogen from Coal

    Energy Technology Data Exchange (ETDEWEB)

    Barton, Tom

    2013-06-30

    The objectives of the project were to build pilot scale hydrogen separation systems for use in a gasification product stream. This device would demonstrate fabrication and manufacturing techniques for producing commercially ready facilities. The design was a 2 lb/day hydrogen device which included composite hydrogen separation membranes, a water gas shift monolith catalyst, and stainless steel structural components. Synkera Technologies was to prepare hydrogen separation membranes with metallic rims, and to adjust the alloy composition in their membranes to a palladium-gold composition which is sulfur resistant. Chart was to confirm their brazing technology for bonding the metallic rims of the composite membranes to their structural components and design and build the 2 lbs/day device incorporating membranes and catalysts. WRI prepared the catalysts and completed the testing of the membranes and devices on coal derived syngas. The reactor incorporated eighteen 2'' by 7'' composite palladium alloy membranes. These membranes were assembled with three stacks of three paired membranes. Initial vacuum testing and visual inspection indicated that some membranes were cracked, either in transportation or in testing. During replacement of the failed membranes, while pulling a vacuum on the back side of the membranes, folds were formed in the flexible composite membranes. In some instances these folds led to cracks, primarily at the interface between the alumina and the aluminum rim. The design of the 2 lb/day device was compromised by the lack of any membrane isolation. A leak in any membrane failed the entire device. A large number of tests were undertaken to bring the full 2 lb per day hydrogen capacity on line, but no single test lasted more than 48 hours. Subsequent tests to replace the mechanical seals with brazing have been promising, but the technology remains promising but not proven.

  3. SRC-GAZEL: a full-scale pilot project

    Energy Technology Data Exchange (ETDEWEB)

    Schenkel, Y.; Grulois, C. [Centre de Recherches Agronomiques, Gembloux (Belgium); Martin, J.; Bourgois, F.; Jossart, J.-M. [Universite Catholique de Louvain (France); Meekers, E. [Facultes Universitaires Notre Dame de la Paix (France)

    1997-07-01

    In the context of the European agricultural crisis and of set-aside land, the biomass cultivation alternative for energy generation increasingly interests the agricultural world. The Short Rotation Coppice-GAZEL project studies the feasibility of generating electricity by the gasification of short rotation coppice of willows or poplars. It perfectly fits in the Belgian general energy plan: one purpose of this plan is to set up small electric generation units feeding directly the low-voltage grid in order to bring a flexible component to the massive production of nuclear power plants. The project consists of three major parts: production of short rotation coppice (SRC); mechanisation of the culture of SRC and conditioning of the wood products for gasification; and gasification and electricity production. In addition, socio-economic and environmental impacts will be analysed in detail. In this paper, we focus on the choices that have to be made regarding SRC harvesting and fuel conditioning. (author)

  4. Feasibility of Biomass Biodrying for Gasification Process

    Science.gov (United States)

    Hamidian, Arash

    and the pilot-scale continuous system was designed in 2010 to demonstrate the feasibility of mixed sludge biodrying for efficient combustion in biomass boilers. Mixed sludge was biodried in the reactor to 45% moisture level, which was the suitable level for boiler application. Techno-economic analysis also revealed the potential economic benefits for pulp and paper mills. However, considerable uncertainties existed in terms of feasibility of the biodrying technology for other types of biomass that are usually used in the gasification process, mainly because of low nutrient level of typical lignocellulosic biomass used as feedstock. Furthermore, the technology had not been shown to be economically viable in conjunction with gasification process at pulp and paper mills. In this work the feasibility of low-nutrient biomass biodrying was tested by experiments and techno-economic model was developed to identify the performance of biodrying process for commercial-scale application. In the economic analysis, a comprehensive approach for biodrying cost assessment was introduced that is based on the well-known approach widely used in the process industry and few sources of benefits were identified.

  5. Catalytic decomposition of ammonia in fuel gas produced in pilot-scale pressurized fluidized-bed gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Mojtahedi, W.; Ylitalo, M.; Maunula, T.; Abbasian, J. [Enviropower Inc., Tampere (Finland)

    1995-12-01

    Integrated Gasification Combined Cycle (IGCC) process, incorporating pressurized gasification of solid fuels (coal, peat, biomass) and hot gas cleanup, is being developed worldwide to generate power with high efficiency and in an environmentally acceptable manner. The gasifier product gas contains, among others, ammonia and to a lesser extent hydrogen cyanide (HCN) which are converted to oxides of nitrogen (NO{sub x}) when the gas is combusted in the gas turbine. Several nickel-based catalysts were developed and evaluated for decomposition of ammonia present in the gasifier product gas, at Enviropower`s 15 MW{sub th} pilot plant in coal- and biomass-gasification tests. Up to 75% of ammonia in the product gas was decomposed at 800-900{degree}C temperature range and 12-22 bar pressure. 11 refs., 12 figs., 4 tabs.

  6. Gasification system

    Science.gov (United States)

    Haldipur, Gaurang B.; Anderson, Richard G.; Cherish, Peter

    1983-01-01

    A method and system for injecting coal and process fluids into a fluidized bed gasification reactor. Three concentric tubes extend vertically upward into the fluidized bed. Coal particulates in a transport gas are injected through an inner tube, and an oxygen rich mixture of oxygen and steam are injected through an inner annulus about the inner tube. A gaseous medium relatively lean in oxygen content, such as steam, is injected through an annulus surrounding the inner annulus.

  7. Pressurized gasification solves many problems. IVOSDIG process for peat, wood and sludge

    Energy Technology Data Exchange (ETDEWEB)

    Heinonen, O.; Repo, A.

    1996-11-01

    Research is now being done on one of the essential elements of pressurized gasification: the feeding of fuel into high pressure. At the IVOSDIG pilot plant in Jyvaeskylae, a pilot-scale piston feeder for peat, wood and sludge has been tested. A piston feeder achieves pressurization through the movement of the piston, not by inert pressurization gas. The feeder cylinder then turns 180 degrees to another position, and the piston forces the fuel contained in the cylinder into the pressure vessel, which is at the process pressure. The feeder has to cylinders; one is filled while the other is being emptied. In pilot-scale tests, the capacity of the feeder is ten cubic metres of fuel per hour. The commercial-scale feeder has been designed for a capacity of fifty cubic metres per hour. The feeder operates hydraulically, and the hydraulic system can be assembled from commercially available components. IVO began development work to devise a feeder based on the piston technique in 1992. During 1993, short tests were performed with the pilot-scale feeder. Tests under real conditions were begun during 1994 at the laboratory of VTT Energy in Jyvaeskylae, which houses the IVOSDIG pressurized gasification pilot plant for moist fuels developed by IVO

  8. Pressurized gasification solves many problems. IVOSDIG process for peat, wood and sludge

    Energy Technology Data Exchange (ETDEWEB)

    Heinonen, O.; Repo, A.

    1996-11-01

    Research is now being done on one of the essential elements of pressurized gasification: the feeding of fuel into high pressure. At the IVOSDIG pilot plant in Jyvaeskylae, a pilot-scale piston feeder for peat, wood and sludge has been tested. A piston feeder achieves pressurization through the movement of the piston, not by inert pressurization gas. The feeder cylinder then turns 180 degrees to another position, and the piston forces the fuel contained in the cylinder into the pressure vessel, which is at the process pressure. The feeder has to cylinders; one is filled while the other is being emptied. In pilot-scale tests, the capacity of the feeder is ten cubic metres of fuel per hour. The commercial-scale feeder has been designed for a capacity of fifty cubic metres per hour. The feeder operates hydraulically, and the hydraulic system can be assembled from commercially available components. IVO began development work to devise a feeder based on the piston technique in 1992. During 1993, short tests were performed with the pilot-scale feeder. Tests under real conditions were begun during 1994 at the laboratory of VTT Energy in Jyvaeskylae, which houses the IVOSDIG pressurized gasification pilot plant for moist fuels developed by IVO

  9. Gasification — the process and the technology

    NARCIS (Netherlands)

    Swaaij, van W.P.M.

    1981-01-01

    Thermochemical gasification of biomass can produce low, medium and high calorific value gases. The characteristics, applications and potential of the different processes and reactor types are discussed. The introduction of biomass gasification on a large or intermediate scale for the production of p

  10. Gasification — the process and the technology

    NARCIS (Netherlands)

    van Swaaij, Willibrordus Petrus Maria

    1981-01-01

    Thermochemical gasification of biomass can produce low, medium and high calorific value gases. The characteristics, applications and potential of the different processes and reactor types are discussed. The introduction of biomass gasification on a large or intermediate scale for the production of

  11. Coal gasification. Quarterly report, July-September 1979

    Energy Technology Data Exchange (ETDEWEB)

    None

    1980-07-01

    The status of 18 coal gasification pilot plants or supporting projects supported by US DOE is reviewed under the following headings: company involved, location, contract number, funding, gasification process, history, process description, flowsheet and progress in the July-September 1979 quarter. (LTN)

  12. Gasification of palm empty fruit bunch in a bubbling fluidized bed: a performance and agglomeration study.

    Science.gov (United States)

    Lahijani, Pooya; Zainal, Zainal Alimuddin

    2011-01-01

    Gasification of palm empty fruit bunch (EFB) was investigated in a pilot-scale air-blown fluidized bed. The effect of bed temperature (650-1050 °C) on gasification performance was studied. To explore the potential of EFB, the gasification results were compared to that of sawdust. Results showed that maximum heating values (HHV) of 5.37 and 5.88 (MJ/Nm3), dry gas yield of 2.04 and 2.0 (Nm3/kg), carbon conversion of 93% and 85 % and cold gas efficiency of 72% and 71 % were obtained for EFB and sawdust at the temperature of 1050 °C and ER of 0.25. However, it was realized that agglomeration was the major issue in EFB gasification at high temperatures. To prevent the bed agglomeration, EFB gasification was performed at temperature of 770±20 °C while the ER was varied from 0.17 to 0.32. Maximum HHV of 4.53 was obtained at ER of 0.21 where no agglomeration was observed.

  13. International Seminar on Gasification 2009 - Biomass Gasification, Gas Clean-up and Gas Treatment

    Energy Technology Data Exchange (ETDEWEB)

    2009-10-15

    During the seminar international and national experts gave presentations concerning Biomass gasification, Gas cleaning and gas treatment; and Strategy and policy issues. The presentations give an overview of the current status and what to be expected in terms of development, industrial interest and commercialization of different biomass gasification routes. The following PPT presentations are reproduced in the report: Black Liquor Gasification (Chemrec AB.); Gasification and Alternative Feedstocks for the Production of Synfuels and 2nd Generation Biofuels (Lurgi GmbH); Commercial Scale BtL Production on the Verge of Becoming Reality (Choren Industries GmbH.); Up-draft Biomass Gasification (Babcock and Wilcox Voelund A/S); Heterogeneous Biomass Residues and the Catalytic Synthesis of Alcohols (Enerkem); Status of the GoBiGas-project (Goeteborg Energi AB.); On-going Gasification Activities in Spain (University of Zaragoza,); Biomass Gasification Research in Italy (University of Perugia.); RDandD Needs and Recommendations for the Commercialization of High-efficient Bio-SNG (Energy Research Centre of the Netherlands.); Cleaning and Usage of Product Gas from Biomass Steam Gasification (Vienna University of Technology); Biomass Gasification and Catalytic Tar Cracking Process Development (Research Triangle Institute); Syngas Cleaning with Catalytic Tar Reforming (Franhofer UMSICHT); Biomass Gas Cleaning and Utilization - The Topsoee Perspective (Haldor Topsoee A/S); OLGA Tar Removal Technology (Dahlman); Bio-SNG - Strategy and Activities within E.ON (E.ON Ruhrgas AG); Strategy and Gasification Activities within Sweden (Swedish Energy Agency); 20 TWh/year Biomethane (Swedish Gas Association)

  14. Biomass Gasification — Primary Methods for Eliminating Tar

    Directory of Open Access Journals (Sweden)

    Martin Lisý

    2012-01-01

    Full Text Available This present paper deals with primary methods for reducing tar in biomass gasification, namely by feeding a natural catalyst into a fluidized bed. This method is verified using an experimental pilot plant.

  15. Catalytic gasification of biomass

    Science.gov (United States)

    Robertus, R. J.; Mudge, L. K.; Sealock, L. J., Jr.; Mitchell, D. H.; Weber, S. L.

    1981-12-01

    Methane and methanol synthesis gas can be produced by steam gasification of biomass in the presence of appropriate catalysts. This concept is to use catalysts in a fluidized bed reactor which is heated indirectly. The objective is to determine the technical and economic feasibility of the concept. Technically the concept has been demonstrated on a 50 lb per hr scale. Potential advantages over conventional processes include: no oxygen plant is needed, little tar is produced so gas and water treatment are simplified, and yields and efficiencies are greater than obtained by conventional gasification. Economic studies for a plant processing 2000 T/per day dry wood show that the cost of methanol from wood by catalytic gasification is competitive with the current price of methanol. Similar studies show the cost of methane from wood is competitive with projected future costs of synthetic natural gas. When the plant capacity is decreased to 200 T per day dry wood, neither product is very attractive in today's market.

  16. Development of a Korean family attitude scale: a pilot study.

    Science.gov (United States)

    Lee, Heeyoung; Schepp, Karen G; Jung, Young-Mi

    2013-01-01

    This study was conducted to develop and pilot test a Korean version of the Family Attitude Scale (FAS). We developed the Korean FAS using the translation/back-translation method. Two English monolinguals assessed its translation validity by comparing the original with a back-translated English version. Translation equivalence of the FAS and the refined Korean FAS was evaluated in a convenience sample of 56 bilingual Korean college students. The internal consistency of the Korean FAS and the FAS was 0.96 and 0.76, respectively. Mean scores on the two versions did not differ (t = -0.14, p = 0.89). The test-retest correlation coefficient was 0.37 (p < .001). Although the Korean FAS needs further refinement and psychometric testing, it was translated to reflect the original version and was a reliable instrument for the Korean population.

  17. Pilot Scale Tests Alden/Concepts NREC Turbine

    Energy Technology Data Exchange (ETDEWEB)

    Thomas C. Cook; George E.Hecker; Stephen Amaral; Philip Stacy; Fangbiao Lin; Edward Taft

    2003-09-30

    Alden Research Laboratory, Inc. has completed pilot scale testing of the new Alden/Concepts NREC turbine that was designed to minimize fish injury at hydropower projects. The test program was part of the U.S. Department of Energy's Advanced Hydropower Turbine Systems Program. The prototype turbine operating point was 1,000 cfs at 80ft head and 100 rpm. The turbine was design to: (1) limit peripheral runner speed; (2) have a high minimum pressure; (3) limit pressure change rates; (4) limit the maximum flow shear; (5) minimize the number and total length of leading blade edges; (6) maximize the distance between the runner inlet and the wicket gates and minimize clearances (i.e., gaps) between other components; and (7) maximize the size of flow passages.

  18. Pilot-scale study of biomass reduction in wastewater treatment.

    Science.gov (United States)

    Wang, Qunhui; Ai, Hengyu; Li, Xuesong; Liu, Haitao; Xie, Weimin

    2007-05-01

    Pilot-scale experiments were continuously carried out for more than 9 months to study the excess biomass reduction effect using a biophase-separation bioreactor, which was designed based on food-chain theory. By separating the biophase in the wastewater treatment system, bacteria, protozoa, and metazoa could be separated from each other and dominated in different microbial communities. After degrading organic matter, bacteria were consumed by protozoa or metazoa in the following process in such a reactor. Thus, both chemical oxygen demand (COD) and biomass were reduced. During the process of treating restaurant wastewater, the excess biomass yield in this biophase-separation technique varied from 0.13 to 0.22 kg/kg COD removed, 50% lower than that from the reference system. Apart from low biomass production, this biophase-separation technique can simultaneously achieve a high COD removal efficiency and improve settleability of biosolids at a hydraulic retention time of 6 to 13 hours.

  19. Development of TDLAS sensor for diagnostics of CO, H2O and soot concentrations in reactor core of pilot-scale gasifier

    Science.gov (United States)

    Sepman, A.; Ögren, Y.; Gullberg, M.; Wiinikka, H.

    2016-02-01

    This paper reports on the development of the tunable diode laser absorption spectroscopy sensor near 4350 cm-1 (2298 nm) for measurements of CO and H2O mole fractions and soot volume fraction under gasification conditions. Due to careful selection of the molecular transitions [CO ( υ″ = 0 → υ' = 2) R34-R36 and H2O at 4349.337 cm-1], a very weak (negligible) sensitivity of the measured species mole fractions to the temperature distribution inside the high-temperature zone (1000 K < T < 1900 K) of the gasification process is achieved. The selected transitions are covered by the tuning range of single diode laser. The CO and H2O concentrations measured in flat flames generally agree better than 10 % with the results of 1-D flame simulations. Calibration-free absorption measurements of studied species in the reactor core of atmospheric pilot-scale entrained-flow gasifier operated at 0.1 MW power are reported. Soot concentration is determined from the measured broadband transmittance. The estimated uncertainties in the reactor core CO and H2O measurements are 15 and 20 %, respectively. The reactor core average path CO mole fractions are in quantitative agreement with the µGC CO concentrations sampled at the gasifier output.

  20. Biomass gasification and energy production

    Energy Technology Data Exchange (ETDEWEB)

    Mahinpey, N.; Nikoo, M.B. [Regina Univ., SK (Canada). Faculty of Engineering

    2007-07-01

    The ASPEN PLUS simulation program was used to model an atmospheric fluidized bed biomass gasifier. The aim of the study was develop a simulation capable of accurately predicting steady state performance of the gasifier in relation to hydrodynamics and reaction kinetics. The influences of feed decomposition, volatile reactions, gas gasification and gas-solid separation were considered through modularized ASPEN PLUS models. The ASPEN PLUS yield reactor was used to simulate biomass feed decomposition. A separation column model was used to separate volatile materials and solids. Experimental data from a pine biomass gasification experiment conducted in a laboratory-scale fluidized bed gasifier was used to validate the simulation results. Good agreement was shown for gas composition, although carbon dioxide (CO{sub 2}) rates were slightly underestimated. The study also demonstrated that higher temperatures improved the gasification process and carbon conversion. The optimized gasification process produced more carbon monoxide (CO) and less CO{sub 2}. The introduction of lower temperature steam to the gasification process increased tar output. It was concluded that the conversion efficiency increased when the equivalence ratio was increased. 7 refs., 1 tab., 12 figs.

  1. Bioelectrochemical hydrogen production from urban wastewater on a pilot scale

    Science.gov (United States)

    Baeza, Juan A.; Martínez-Miró, Àlex; Guerrero, Javier; Ruiz, Yolanda; Guisasola, Albert

    2017-07-01

    Bioelectrochemical hydrogen production has been successfully achieved in laboratory-scale conditions with different substrates. However, scaling up microbial electrolysis cells (MECs) is not straightforward, and reported attempts have not been completely successful. This work presents the design, building, start-up and operation of an MEC pilot plant (130 L) based on a cassette configuration. The plant was started up in batch mode with acetate and glucose as substrates and operated for five months with different substrates (i.e. glucose, diluted raw glycerol and real urban wastewater). The best results were obtained in the last period with primary effluent from real urban wastewater. The hydrogen production increased to values higher than 4 L d-1 with a gas purity of 95%, a cathodic gas recovery of 82% and an energy recovery of 121% with respect to the electrical input. The organic matter removal efficiency was approximately 25% for a hydraulic retention time of 2 d with an organic loading rate (OLR) of 0.25 gCOD·L-1·d-1. It should be possible to achieve removal efficiencies around 75% with OLRs lower than 0.05 gCOD·L-1·d-1. These results are promising and represent an important step towards the industrial implementation of these systems.

  2. Photocatalytic treatment of an industrial effluent using artificial and solar UV radiation: an operational cost study on a pilot plant scale.

    Science.gov (United States)

    Durán, A; Monteagudo, J M; San Martín, I

    2012-05-15

    The aim of this work was to study the operation costs of treating a real effluent from an integrated gasification combined cycle (IGCC) power station located in Spain. The study compares different homogeneous photocatalytic processes on a pilot plant scale using different types of radiation (artificial UV or solar UV with a compound parabolic collector). The efficiency of the processes was evaluated by an analysis of the total organic carbon (TOC) removed. The following processes were considered in the study: (i) a photo-Fenton process at an artificial UV pilot plant (with the initial addition of H(2)O(2)), (ii) a modified photo-Fenton process with continuous addition of H(2)O(2) and O(2) to the system and (iii) a ferrioxalate-assisted solar photo-Fenton process at a compound parabolic collector (CPC) pilot plant. The efficiency of these processes in degrading pollutants has been studied previously, and the results obtained in each of those studies have been published elsewhere. The operational costs due to the consumption of electrical energy, reagents and catalysts were calculated from the optimal conditions of each process. The results showed that the solar photo-Fenton system was economically feasible, being able to achieve up to 75% mineralization with a total cost of 6 €/m(3), which can be reduced to 3.6 €/m(3) by subtracting the electrical costs because the IGCC plant is self-sufficient in terms of energy.

  3. Low temperature circulating fluidized bed gasification and co-gasification of municipal sewage sludge. Part 1: Process performance and gas product characterization.

    Science.gov (United States)

    Thomsen, Tobias Pape; Sárossy, Zsuzsa; Gøbel, Benny; Stoholm, Peder; Ahrenfeldt, Jesper; Frandsen, Flemming Jappe; Henriksen, Ulrik Birk

    2017-08-01

    Results from five experimental campaigns with Low Temperature Circulating Fluidized Bed (LT-CFB) gasification of straw and/or municipal sewage sludge (MSS) from three different Danish municipal waste water treatment plants in pilot and demonstration scale are analyzed and compared. The gasification process is characterized with respect to process stability, process performance and gas product characteristics. All experimental campaigns were conducted at maximum temperatures below 750°C, with air equivalence ratios around 0.12 and with pure silica sand as start-up bed material. A total of 8600kg of MSS dry matter was gasified during 133h of operation. The average thermal loads during the five experiments were 62-100% of nominal capacity. The short term stability of all campaigns was excellent, but gasification of dry MSS lead to substantial accumulation of coarse and rigid, but un-sintered, ash particles in the system. Co-gasification of MSS with sufficient amounts of cereal straw was found to be an effective way to mitigate these issues as well as eliminate thermal MSS drying requirements. Characterization of gas products and process performance showed that even though gas composition varied substantially, hot gas efficiencies of around 90% could be achieved for all MSS fuel types. Copyright © 2017 Elsevier Ltd. All rights reserved.

  4. A Medium-Scale 50 MWfuel Biomass Gasification Based Bio-SNG Plant: A Developed Gas Cleaning Process

    Directory of Open Access Journals (Sweden)

    Ramiar Sadegh-Vaziri

    2015-06-01

    Full Text Available Natural gas is becoming increasingly important as a primary energy source. A suitable replacement for fossil natural gas is bio-SNG, produced by biomass gasification, followed by methanation. A major challenge is efficient gas cleaning processes for removal of sulfur compounds and other impurities. The present study focuses on development of a gas cleaning step for a product gas produced in a 50 MWfuel gasification system. The developed gas cleaning washing process is basically a modification of the Rectisol process. Several different process configurations were evaluated using Aspen plus, including PC-SAFT for the thermodynamic modeling. The developed configuration takes advantage of only one methanol wash column, compared to two columns in a conventional Rectisol process. Results from modeling show the ability of the proposed configuration to remove impurities to a sufficiently low concentrations - almost zero concentration for H2S, CS2, HCl, NH3 and HCN, and approximately 0.01 mg/Nm3 for COS. These levels are acceptable for further upgrading of the gas in a methanation process. Simultaneously, up to 92% of the original CO2 is preserved in the final cleaned syngas stream. No process integration or economic consideration was performed within the scope of the present study, but will be investigated in future projects to improve the overall process.

  5. Gasification for fuel production in large and small scale polygeneration plants; Foergasning foer braensleproduktion i stor- och smaaskaliga energikombinat

    Energy Technology Data Exchange (ETDEWEB)

    Rodin, Jennie; Wennberg, Olle

    2010-09-15

    This report investigates the possibility of integrating biofuel production through gasification with an existing energy production system. Previous work within Vaermeforsk (report 904, 1012) has concluded that gasification for motor fuel production as a part of a polygeneration plant seems promising when looking at the energy efficiency. However, comparable data between different types of integration, energy plants and fuels was found to be needed in order to get a better understanding of how a gasifier would affect an energy system. The systems studied are the heat- and power production of a bigger city (Goeteborg) and a medium sized city (Eskilstuna), and a pulp mill (Soedra Cell Vaeroe). The latter already runs a commercial gasifier for burner gas production, where the gas is used in the lime kiln. The different types of polygeneration plants have been studied by setting up and evaluating mass- and energy balances for each system. The fuel products that are looked upon in this project are DME, methane, methanol and burner gas. The burner gas is used on site. The case studies have been evaluated based on energy efficiency for fuel production, electricity and district heating. The efficiency is foremost calculated for the higher heating value. In the case of the boiler integrated gasifier in Eskilstuna, the efficiencies have been calculated on the marginal fuel. We have also let the district heating remain unchanged

  6. Coal gasification. Quarterly report, October--December 1977

    Energy Technology Data Exchange (ETDEWEB)

    None

    1978-05-01

    A number of the processes for converting coal to gas supported by US DOE have reached the pilot plant stage. Laboratory research is also continuing in order to develop data for verifying the feasibility of the specific process and for supporting the operation of the plant. Responsibility for designing, constructing, and operating these pilot plants is given. The most successful test to date was completed in the pilot plant of the BI-GAS Process. The HYGAS Process pilot plant continued testing with Illinois bituminous coal to acquire data necessary to optimize the design of a commercial demonstration plant using the HYGAS process. The Synthane Process pilot plant continued studies of Illinois No. 6 coal. Other processes discussed are: Agglomerating Burner Process, Liquid Phase Methanation Process, Molten Salt Gasification Process, Advanced Coal Gasification System, and Lo-Btu Gasification of Coal for Electric Power Generation. Each project is described briefly with funding, history, and progress during the quarter. (LTN)

  7. Scale-up of mild gasification to be a process development unit mildgas 24 ton/day PDU design report. Final report, November 1991--July 1996

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-03-01

    From November 1991 to April 1996, Kerr McGee Coal Corporation (K-M Coal) led a project to develop the Institute of Gas Technology (IGT) Mild Gasification (MILDGAS) process for near-term commercialization. The specific objectives of the program were to: design, construct, and operate a 24-tons/day adiabatic process development unit (PDU) to obtain process performance data suitable for further design scale-up; obtain large batches of coal-derived co-products for industrial evaluation; prepare a detailed design of a demonstration unit; and develop technical and economic plans for commercialization of the MILDGAS process. The project team for the PDU development program consisted of: K-M Coal, IGT, Bechtel Corporation, Southern Illinois University at Carbondale (SIUC), General Motors (GM), Pellet Technology Corporation (PTC), LTV Steel, Armco Steel, Reilly Industries, and Auto Research.

  8. Pyrolysis and Gasification

    DEFF Research Database (Denmark)

    Astrup, Thomas; Bilitewski, B.

    2011-01-01

    Pyrolysis and gasification include processes that thermally convert carbonaceous materials into products such as gas, char, coke, ash, and tar. Overall, pyrolysis generates products like gas, tar, and char, while gasification converts the carboncontaining materials (e.g. the outputs from pyrolysis......) into a mainly gaseous output. The specific output composition and relative amounts of the outputs greatly depend on the input fuel and the overall process configuration. Although pyrolysis processes in many cases also occur in gasification (however prior to the gasification processes), the overall technology...... may often be described as gasification only. Pyrolysis, however, can also be employed without proceeding with gasification. Gasification is by no means a novel process; in the 19th century so-called ‘town gas’ was produced by the gasification of coal and for example used for illumination purposes...

  9. Do we have to consider temperature-dependent material properties in large-scale environmental impact assessments of underground coal gasification?

    Science.gov (United States)

    Otto, Christopher; Kempka, Thomas

    2015-04-01

    Underground coal gasification (UCG) can increase the world-wide coal reserves by utilization of coal deposits not mineable by conventional methods. The UCG process involves combusting coal in situ to produce a high-calorific synthesis gas which can be applied for electricity generation or chemical feedstock production. Apart from its high economic potentials, UCG may induce environmental impacts such as ground subsidence associated with groundwater pollution due to generation of hydraulic connectivities between the UCG reactor and adjacent aquifers. These changes overburden conductivity may introduce potential migration pathways for UCG contaminants such as organic (phenols, benzene, PAHs and heterocyclics) and inorganic (ammonia, sulphates, cyanides, and heavy metals) pollutants. Mitigation of potential environmental UCG impacts can be achieved by improving the understanding of coupled thermo-hydro-mechanical processes in the rocks surrounding the UCG reactor. In the present study, a coupled thermo-mechanical model has been developed to carry out a parameter sensitivity analysis and assess permeability changes derived from volumetric strain increments in the UCG reactor overburden. Our simulation results demonstrate that thermo-mechanical rock behavior is mainly influenced by the thermal expansion coefficient, tensile strength and elastic modulus of the surrounding rock. A comparison of temperature-dependent and temperature-independent simulation results indicates high variations in the distribution of total displacements in the UCG reactor vicinity related to thermal stress, but only negligible differences in permeability changes. Hence, temperature-dependent thermo-mechanical parameters have to be considered in the assessment of near-field UCG impacts, while far-field models can achieve a higher computational efficiency by using temperature-independent thermo-mechanical parameters. Considering the findings of the present study in the large-scale assessment of

  10. Gasification of Refuse-Derived Fuel (RDF

    Directory of Open Access Journals (Sweden)

    Haydary Juma

    2016-03-01

    Full Text Available In this work, the gasification of a fraction of municipal solid waste, MSW, generally separated from inorganic materials and biodegradable components, the so-called refuse-derived fuel (RDF, was studied using material characterisation methods, and the modelling of an industrial scale process was presented. The composition of RDF was determined by the separation of a representative sample into its basic components (paper, foils, hard plastics, textiles. All RDF components as well as a representative mixed sample of the RDF were studied using a thermogravimetric analysis (TGA, elemental analysis and bomb calorimetry to determine their proximate and elemental compositions, and a higher heating value. An industrial scale gasification process was studied by mathematical modelling and computer simulations. All techniques, gasification with air, gasification with oxygen, and gasification with both oxygen and steam were investigated under different conditions. The RDF conversion of 100 % was achieved by the gasification with air at the air to RDF mass ratio of 3.2. The gas heating value was 4.4 MJ/Nm3. The gasification of RDF using oxygen enables the production of gas with the heating value of around 10 MJ/Nm3 at the oxygen to RDF mass ratio of 0.65. By increasing the steam to the RDF mass ratio, the contents of H2 and CO2 increased, while the content of CO, reactor temperature and the gas heating value decreased.

  11. Pilot-Scale Demonstration of In-Situ Chemical Oxidation ...

    Science.gov (United States)

    A pilot-scale in situ chemical oxidation (ISCO) demonstration, involving subsurface injections of sodium permanganate (NaMnO4), was performed at the US Marine Corp Recruit Depot (MCRD), site 45 (Parris Island (PI), SC). The ground water was originally contaminated with perchloroethylene (PCE) (also known as tetrachloroethylene), a chlorinated solvent used in dry cleaner operations. High resolution site characterization involved multiple iterations of soil core sampling and analysis. Nested micro-wells and conventional wells were also used to sample and analyze ground water for PCE and decomposition products (i.e., trichloroethyelene (TCE), dichloroethylene (c-DCE, t-DCE), and vinyl chloride (VC)), collectively referred to as chlorinated volatile organic compounds (CVOC). This characterization methodology was used to develop and refine the conceptual site model and the ISCO design, not only by identifying CVOC contamination but also by eliminating uncontaminated portions of the aquifer from further ISCO consideration. Direct-push injection was selected as the main method of NaMnO4 delivery due to its flexibility and low initial capital cost. Site impediments to ISCO activities in the source area involved subsurface utilities, including a high pressure water main, a high voltage power line, a communication line, and sanitary and stormwater sewer lines. Utility markings were used in conjunction with careful planning and judicious selection of injection locations. A

  12. Supervisory control of a pilot-scale cooling loop

    Energy Technology Data Exchange (ETDEWEB)

    Kris Villez; Venkat Venkatasubramanian; Humberto Garcia

    2011-08-01

    We combine a previously developed strategy for Fault Detection and Identification (FDI) with a supervisory controller in closed loop. The combined method is applied to a model of a pilot-scale cooling loop of a nuclear plant, which includes Kalman filters and a model-based predictive controller as part of normal operation. The system has two valves available for flow control meaning that some redundancy is available. The FDI method is based on likelihood ratios for different fault scenarios which in turn are derived from the application of the Kalman filter. A previously introduced extension of the FDI method is used here to enable detection and identification of non-linear faults like stuck valve problems and proper accounting of the time of fault introduction. The supervisory control system is designed so to take different kinds of actions depending on the status of the fault diagnosis task and on the type of identified fault once diagnosis is complete. Some faults, like sensor bias and drift, are parametric in nature and can be adjusted without need for reconfiguration of the regulatory control system. Other faults, like a stuck valve problem, require reconfiguration of the regulatory control system. The whole strategy is demonstrated for several scenarios.

  13. Two-phase methanization of food wastes in pilot scale.

    Science.gov (United States)

    Lee, J P; Lee, J S; Park, S C

    1999-01-01

    A 5 ton/d pilot scale two-phase anaerobic digester was constructed and tested to treat Korean food wastes in Anyang city near Seoul. The easily degradable presorted food waste was efficiently treated in the two-phase anaerobic digestion process. The waste contained in plastic bags was shredded and then screened for the removal of inert materials such as fabrics and plastics, and subsequently put into the two-stage reactors. Heavy and light inerts such as bones, shells, spoons, and plastic pieces were again removed by gravity differences. The residual organic component was effectively hydrolyzed and acidified in the first reactor with 5 d space time at pH of about 6.5. The second, methanization reactor converted the acids into methane with pH between 7.4 and 7.8. The space time for the second reactor was 15 d. The effluent from the second reactor was recycled to the first reactor to provide alkalinities. The process showed stable steady-state operation with the maximum organic loading rate of 7.9 kg volatile solid (VS)/m3/d and the volatile solid reduction efficiency of about 70%. The total of 3.6 tons presorted MSW containing 2.9 tons of food organic was treated to produce about 230 m3 of biogas with 70% (v/v) of methane and 80 kg of humus. This process is extended to full-scale treating 15 tons of food waste a day in Euiwang city and the produced biogas is utilized for the heating/cooling of adjacent buildings.

  14. Considerations on coal gasification

    Science.gov (United States)

    Franzen, J. E.

    1978-01-01

    Commercial processes for the gasification of coal with oxygen are discussed. The Koppers-Totzek process for the gasification of coal dust entrained in a stream of gasifying agents is described in particular detail. The outlook for future applications of coal gasification is presented.

  15. Pilot unit testing of scale inhibitors at geopressured energy well sites

    Energy Technology Data Exchange (ETDEWEB)

    Mouche, R.J.; Matson, M.L.; Matson, J.V.; Bebout, D.G.; Bachman, A.L. (eds.)

    1981-01-01

    The skid-mounted pilot unit is a smaller version of the main surface equipment used at geothermal geopressured well sites. It will be used to monitor the effectiveness of scale and corrosion inhibitors for the preventing of scaling and corrosion in the main surface equipment. The pilot unit will model the main surface equipment with respect to pressure, flow velocities, and scale inhibitor injection. The pilot unit will also operate under other conditions for optimization determination. Scaling tendencies will be monitored by specially shaped mild steel coupons placed at critical locations throughout the pilot unit. The coupons will be checked at regular intervals, and analysis will include visual, weight and EDAX-SEM analysis. Various scale inhibitors will be tested over a large range of dosage levels in order to screen inhibitors and their effectiveness for water with particular quality parameters.

  16. Techno Economic Analysis of Hydrogen Production by gasification of biomass

    Energy Technology Data Exchange (ETDEWEB)

    Francis Lau

    2002-12-01

    Biomass represents a large potential feedstock resource for environmentally clean processes that produce power or chemicals. It lends itself to both biological and thermal conversion processes and both options are currently being explored. Hydrogen can be produced in a variety of ways. The majority of the hydrogen produced in this country is produced through natural gas reforming and is used as chemical feedstock in refinery operations. In this report we will examine the production of hydrogen by gasification of biomass. Biomass is defined as organic matter that is available on a renewable basis through natural processes or as a by-product of processes that use renewable resources. The majority of biomass is used in combustion processes, in mills that use the renewable resources, to produce electricity for end-use product generation. This report will explore the use of hydrogen as a fuel derived from gasification of three candidate biomass feedstocks: bagasse, switchgrass, and a nutshell mix that consists of 40% almond nutshell, 40% almond prunings, and 20% walnut shell. In this report, an assessment of the technical and economic potential of producing hydrogen from biomass gasification is analyzed. The resource base was assessed to determine a process scale from feedstock costs and availability. Solids handling systems were researched. A GTI proprietary gasifier model was used in combination with a Hysys(reg. sign) design and simulation program to determine the amount of hydrogen that can be produced from each candidate biomass feed. Cost estimations were developed and government programs and incentives were analyzed. Finally, the barriers to the production and commercialization of hydrogen from biomass were determined. The end-use of the hydrogen produced from this system is small PEM fuel cells for automobiles. Pyrolysis of biomass was also considered. Pyrolysis is a reaction in which biomass or coal is partially vaporized by heating. Gasification is a more

  17. Gasification experience with biomass and wastes

    Energy Technology Data Exchange (ETDEWEB)

    Schiffer, H.P.; Adlhoch, W. [Rheinbraun AG, Cologne (Germany)

    1996-12-31

    The HTW process is particularly favourable for the gasification of low-rank feedstocks. During various tests - performed in b-bench- scale, pilot-scale and industrial scale units - consequences with regard to feedstock preparation. Gasification behaviour, corrosion, emission and residual matter were carefully studied for a large number of different feedstocks. Information is now available for optimal utilisation of several types of biomass and waste materials in relation to plant operation, emission and residue utilization. Different types of biomass were tested in bench-scale conditions in an atmospheric HTW process development unit. Industrial-scale experience concerning biomass is available from the Gasification plant at Oulu, Finland, which operated from 1988 to 1991, producing ammonia synthesis gas from dried Finnish peat. During several test campaigns performed at the HTW demonstration plant sewage sludge, loaded coke and used plastics were co-gasified at feeding rates of up to 5 t/h. Operability, conversion efficiency, syngas contaminants, solid residue characteristics and emissions were monitored very carefully. Co-gasification in a dried lignite mixture allows synthesis gas for methanol production to be obtained also from waste materials. Thus, waste is converted into a useful chemical feedstock. For both sewage sludge and loaded coke, conversion efficiency and syngas yield were sufficient. Within the scope of a solid residue characterization various contaminants, including chlorine, sulphur, heavy metals and other trace elements or organic compounds, their formation and/or release were detected. Emissions were well below the limits. However, an increase in the benzene and naphthalene concentrations in the crude gas occurred. Thus, a commercial application requires additional gas treatment. In the next few years, feedstock recycling of mixed plastics household waste from Duales System Deutschland GmbH will call for a plant capacity of 350 000 to 400 000

  18. High-Btu coal gasification processes

    Energy Technology Data Exchange (ETDEWEB)

    Blazek, C.F.; Baker, N.R.; Tison, R.R.

    1979-01-01

    This evaluation provides estimates of performance and cost data for advanced technology, high-Btu, coal gasification facilities. The six processes discussed reflect the current state-of-the-art development. Because no large commercial gasification plants have yet been built in the United States, the information presented here is based only on pilot-plant experience. Performance characteristics that were investigated include unit efficiencies, product output, and pollution aspects. Total installed plant costs and operating costs are tabulated for the various processes. The information supplied here will assist in selecting energy conversion units for an Integrated Community Energy System (ICES).

  19. NOX REMOVAL WITH COMBINED SELECTIVE CATALYTIC REDUCTION AND SELECTIVE NONCATALYTIC REDUCTION: PILOT- SCALE TEST RESULTS

    Science.gov (United States)

    Pilot-scale tests were conducted to develop a combined nitrogen oxide (NOx) reduction technology using both selective catalytic reduction (SCR) and selective noncatalytic reduction (SNCR). A commercially available vanadium-and titatnium-based composite honeycomb catalyst and enh...

  20. Data for pilot-scale low level hydrogen peroxide tests using humidifiers

    Data.gov (United States)

    U.S. Environmental Protection Agency — Dataset includes data from each experiment conducted in the pilot-scale testing. Each sheet of the Excel file pertains to each test. A data dictionary is included in...

  1. Pressurised coal combustion in a pilot scale facility

    Energy Technology Data Exchange (ETDEWEB)

    Hardalupas, Y.; Prassas, I.; Taylor, A.M.K.P.; Whitelaw, J.H. [Imperial College of Science, Technology and Medicine, London (United Kingdom). Mechanical Engineering Dept.

    1998-12-31

    Flux, velocity and the temperature characteristics of burning coal particles were measured simultaneously in the primary combustion zone of the swirl-stabilised burner of the pilot-scale furnace constructed at Imperial College. The furnace was designed to operate at pressures up to 5 bar and at thermal loadings up to 150 kW, and provision was made for optical access in the near-burner region of the combustor. The combined instrument used a novel technique for the simultaneous measurement of velocity and size, as well as the angle between the trajectory of the particle and an axis of reference, of particles of arbitrary shape, the so-called Shadow Doppler Velocimeter; and a two-colour pyrometer, for the simultaneous measurement of velocity, size and temperature of burning pulverised coal particles. The experiments performed consisted of: measurement of the gaseous phase as a function of the swirl number; measurement of the size, velocity, and temperature of burning coal particles as a function of the swirl number; and measurement of the size and velocity of burning coal particles inside the pressurised coal combustor at atmospheric pressure. The experiments were to evaluate and improve and further develop existing instrumentation with potential to be used in pressurised combustors; provide a database of accurate measurements for the needs of numerical models; and improve the understanding of the fluid mechanics and combustion processes at atmospheric pressures. Results obtained using the optical instrumentation showed that in an open flame, evidence of particle centrifuging existed downstream of the quarl entry. The temperature of volatile flames was about 2250 K and that of the char below 2000 K. Measurements along radial profiles inside the coal combustor showed that the axial and tangential velocity of the particles was almost independent of size. 19 refs., 15 figs., 1 tab.

  2. Product Characterization for Entrained Flow Coal/Biomass Co-Gasification

    Energy Technology Data Exchange (ETDEWEB)

    Maghzi, Shawn [General Electric Global Research, Niskayuna, NY (United States); Subramanian, Ramanathan [General Electric Global Research, Niskayuna, NY (United States); Rizeq, George [General Electric Global Research, Niskayuna, NY (United States); Singh, Surinder [General Electric Global Research, Niskayuna, NY (United States); McDermott, John [General Electric Global Research, Niskayuna, NY (United States); Eiteneer, Boris [General Electric Global Research, Niskayuna, NY (United States); Ladd, David [General Electric Global Research, Niskayuna, NY (United States); Vazquez, Arturo [General Electric Global Research, Niskayuna, NY (United States); Anderson, Denise [General Electric Global Research, Niskayuna, NY (United States); Bates, Noel [General Electric Global Research, Niskayuna, NY (United States)

    2011-12-11

    The U.S. Department of Energy's National Energy Technology Laboratory (DOE NETL) is exploring affordable technologies and processes to convert domestic coal and biomass resources to high-quality liquid hydrocarbon fuels. This interest is primarily motivated by the need to increase energy security and reduce greenhouse gas emissions in the United States. Gasification technologies represent clean, flexible and efficient conversion pathways to utilize coal and biomass resources. Substantial experience and knowledge had been developed worldwide on gasification of either coal or biomass. However, reliable data on effects of blending various biomass fuels with coal during gasification process and resulting syngas composition are lacking. In this project, GE Global Research performed a complete characterization of the gas, liquid and solid products that result from the co-gasification of coal/biomass mixtures. This work was performed using a bench-scale gasifier (BSG) and a pilot-scale entrained flow gasifier (EFG). This project focused on comprehensive characterization of the products from gasifying coal/biomass mixtures in a high-temperature, high-pressure entrained flow gasifier. Results from this project provide guidance on appropriate gas clean-up systems and optimization of operating parameters needed to develop and commercialize gasification technologies. GE's bench-scale test facility provided the bulk of high-fidelity quantitative data under temperature, heating rate, and residence time conditions closely matching those of commercial oxygen-blown entrained flow gasifiers. Energy and Environmental Research Center (EERC) pilot-scale test facility provided focused high temperature and pressure tests at entrained flow gasifier conditions. Accurate matching of syngas time-temperature history during cooling ensured that complex species interactions including homogeneous and heterogeneous processes such as particle nucleation, coagulation, surface condensation

  3. Product Characterization for Entrained Flow Coal/Biomass Co-Gasification

    Energy Technology Data Exchange (ETDEWEB)

    Maghzi, Shawn; Subramanian, Ramanathan; Rizeq, George; Singh, Surinder; McDermott, John; Eiteneer, Boris; Ladd, David; Vazquez, Arturo; Anderson, Denise; Bates, Noel

    2011-09-30

    The U.S. Department of Energy‘s National Energy Technology Laboratory (DOE NETL) is exploring affordable technologies and processes to convert domestic coal and biomass resources to high-quality liquid hydrocarbon fuels. This interest is primarily motivated by the need to increase energy security and reduce greenhouse gas emissions in the United States. Gasification technologies represent clean, flexible and efficient conversion pathways to utilize coal and biomass resources. Substantial experience and knowledge had been developed worldwide on gasification of either coal or biomass. However, reliable data on effects of blending various biomass fuels with coal during gasification process and resulting syngas composition are lacking. In this project, GE Global Research performed a complete characterization of the gas, liquid and solid products that result from the co-gasification of coal/biomass mixtures. This work was performed using a bench-scale gasifier (BSG) and a pilot-scale entrained flow gasifier (EFG). This project focused on comprehensive characterization of the products from gasifying coal/biomass mixtures in a high-temperature, high-pressure entrained flow gasifier. Results from this project provide guidance on appropriate gas clean-up systems and optimization of operating parameters needed to develop and commercialize gasification technologies. GE‘s bench-scale test facility provided the bulk of high-fidelity quantitative data under temperature, heating rate, and residence time conditions closely matching those of commercial oxygen-blown entrained flow gasifiers. Energy and Environmental Research Center (EERC) pilot-scale test facility provided focused high temperature and pressure tests at entrained flow gasifier conditions. Accurate matching of syngas time-temperature history during cooling ensured that complex species interactions including homogeneous and heterogeneous processes such as particle nucleation, coagulation, surface condensation, and

  4. A review of biomass gasification technologies in Denmark and Sweden

    DEFF Research Database (Denmark)

    Ridjan, Iva; Mathiesen, Brian Vad; Connolly, David

    laboratory scale projects to big scale plants is given. The report ends with an overview of future gasification projects as well as potential experience exchanges that could occur between the countries. We regard biomass gasification as one of the key technologies in future renewable energy systems....

  5. Dynamic Modelling of the Two-stage Gasification Process

    DEFF Research Database (Denmark)

    Gøbel, Benny; Henriksen, Ulrik B.; Houbak, Niels

    1999-01-01

    A two-stage gasification pilot plant was designed and built as a co-operative project between the Technical University of Denmark and the company REKA.A dynamic, mathematical model of the two-stage pilot plant was developed to serve as a tool for optimising the process and the operating conditions...... of the gasification plant.The model consists of modules corresponding to the different elements in the plant. The modules are coupled together through mass and heat conservation.Results from the model are compared with experimental data obtained during steady and unsteady operation of the pilot plant. A good...

  6. An overview of world history of underground coal gasification

    Science.gov (United States)

    Konovšek, Damjan; Nadvežnik, Jakob; Medved, Milan

    2017-07-01

    We will give an overview of the activities in the field of underground coal gasification in the world through history. Also we will have a detailed presentation of the most successful and the most recent research and development projects. The currency and scope of the study of coal gasification processes are linked through recent history to the price of crude oil. We will show how by changing oil prices always changes the interest for investment in research in the field of coal gasification. Most coal-producing countries have developed comprehensive programs that include a variety of studies of suitable coal fields, to assess the feasibility and design pilot and commercial projects of underground coal gasification. The latest technologies of drilling in oil and gas industry now enable easier, simpler and more economically viable process underground coal gasification. The trend of increasing research in this area will continue forward until the implementation of commercial projects.

  7. Biomass Gasification. The characteristics of technology development and the rate of learning

    Energy Technology Data Exchange (ETDEWEB)

    Dorca Duch, Andreu; Huertas Bermejo, Javier

    2008-09-15

    . In the case of large scale, interest has shifted from electricity generation to biofuel production, primarily due to the failed demonstration projects of the technology coupled with combined cycle for electricity generation. On the other hand, in small scale projects, cogeneration applications have gained interest over heat production. However, there are fewer actors involved in small scale experimentation than in large scale. Once the specific situation of each country has been analyzed, and the main characteristics of the development process have been identified, one of the causes which have hindered the technology to reach the expected commercial stage has been the lack of resources to demonstrate its competitiveness. So far, a significant number of experimentation activities, based on demonstration projects and pilot plants, have proved the future potential of the technology. Nonetheless, the uncertainty, shown by the great majority of actors, about integrating the biomass gasification in their industrial process has hindered the demonstration of its operational feasibility. Following this, further efforts should focus on the creation of incentives for the construction of new plants which integrate this technology in an industrial process already consolidated in the market. An approximation of the number of new plants needed, could be a good indicator of the economical resources required in order to acquire enough experience to make biomass gasification a competitive technology in the short-term. After simulating various future evolutions for small scale cogeneration applications, the learning rate obtained through the learning curves model predict that, building roughly forty plants in six years, the technology can be consolidated firmly in the market. Considering the decrease in the number of new plants built since 2002, the expectancies are not really optimistic. Nevertheless, it is not an unachievable objective if incentives are created by all administrative

  8. Pilot-scale cooling tower to evaluate corrosion, scaling, and biofouling control strategies for cooling system makeup water.

    Science.gov (United States)

    Chien, S H; Hsieh, M K; Li, H; Monnell, J; Dzombak, D; Vidic, R

    2012-02-01

    Pilot-scale cooling towers can be used to evaluate corrosion, scaling, and biofouling control strategies when using particular cooling system makeup water and particular operating conditions. To study the potential for using a number of different impaired waters as makeup water, a pilot-scale system capable of generating 27,000 kJ∕h heat load and maintaining recirculating water flow with a Reynolds number of 1.92 × 10(4) was designed to study these critical processes under conditions that are similar to full-scale systems. The pilot-scale cooling tower was equipped with an automatic makeup water control system, automatic blowdown control system, semi-automatic biocide feeding system, and corrosion, scaling, and biofouling monitoring systems. Observed operational data revealed that the major operating parameters, including temperature change (6.6 °C), cycles of concentration (N = 4.6), water flow velocity (0.66 m∕s), and air mass velocity (3660 kg∕h m(2)), were controlled quite well for an extended period of time (up to 2 months). Overall, the performance of the pilot-scale cooling towers using treated municipal wastewater was shown to be suitable to study critical processes (corrosion, scaling, biofouling) and evaluate cooling water management strategies for makeup waters of complex quality.

  9. Gasification Studies Task 4 Topical Report

    Energy Technology Data Exchange (ETDEWEB)

    Whitty, Kevin; Fletcher, Thomas; Pugmire, Ronald; Smith, Philip; Sutherland, James; Thornock, Jeremy; Boshayeshi, Babak; Hunsacker, Isaac; Lewis, Aaron; Waind, Travis; Kelly, Kerry

    2014-02-01

    A key objective of the Task 4 activities has been to develop simulation tools to support development, troubleshooting and optimization of pressurized entrained-flow coal gasifiers. The overall gasifier models (Subtask 4.1) combine submodels for fluid flow (Subtask 4.2) and heat transfer (Subtask 4.3) with fundamental understanding of the chemical processes (Subtask 4.4) processes that take place as coal particles are converted to synthesis gas and slag. However, it is important to be able to compare predictions from the models against data obtained from actual operating coal gasifiers, and Subtask 4.6 aims to provide an accessible, non-proprietary system, which can be operated over a wide range of conditions to provide well-characterized data for model validation. Highlights of this work include: • Verification and validation activities performed with the Arches coal gasification simulation tool on experimental data from the CANMET gasifier (Subtask 4.1). • The simulation of multiphase reacting flows with coal particles including detailed gas-phase chemistry calculations using an extension of the one-dimensional turbulence model’s capability (Subtask 4.2). • The demonstration and implementation of the Reverse Monte Carlo ray tracing (RMCRT) radiation algorithm in the ARCHES code (Subtask 4.3). • Determination of steam and CO{sub 2} gasification kinetics of bituminous coal chars at high temperature and elevated pressure under entrained-flow conditions (Subtask 4.4). In addition, attempts were made to gain insight into the chemical structure differences between young and mature coal soot, but both NMR and TEM characterization efforts were hampered by the highly reacted nature of the soot. • The development, operation, and demonstration of in-situ gas phase measurements from the University of Utah’s pilot-scale entrained-flow coal gasifier (EFG) (Subtask 4.6). This subtask aimed at acquiring predictable, consistent performance and characterizing the

  10. Biomass waste gasification - can be the two stage process suitable for tar reduction and power generation?

    Science.gov (United States)

    Sulc, Jindřich; Stojdl, Jiří; Richter, Miroslav; Popelka, Jan; Svoboda, Karel; Smetana, Jiří; Vacek, Jiří; Skoblja, Siarhei; Buryan, Petr

    2012-04-01

    A pilot scale gasification unit with novel co-current, updraft arrangement in the first stage and counter-current downdraft in the second stage was developed and exploited for studying effects of two stage gasification in comparison with one stage gasification of biomass (wood pellets) on fuel gas composition and attainable gas purity. Significant producer gas parameters (gas composition, heating value, content of tar compounds, content of inorganic gas impurities) were compared for the two stage and the one stage method of the gasification arrangement with only the upward moving bed (co-current updraft). The main novel features of the gasifier conception include grate-less reactor, upward moving bed of biomass particles (e.g. pellets) by means of a screw elevator with changeable rotational speed and gradual expanding diameter of the cylindrical reactor in the part above the upper end of the screw. The gasifier concept and arrangement are considered convenient for thermal power range 100-350 kW(th). The second stage of the gasifier served mainly for tar compounds destruction/reforming by increased temperature (around 950°C) and for gasification reaction of the fuel gas with char. The second stage used additional combustion of the fuel gas by preheated secondary air for attaining higher temperature and faster gasification of the remaining char from the first stage. The measurements of gas composition and tar compound contents confirmed superiority of the two stage gasification system, drastic decrease of aromatic compounds with two and higher number of benzene rings by 1-2 orders. On the other hand the two stage gasification (with overall ER=0.71) led to substantial reduction of gas heating value (LHV=3.15 MJ/Nm(3)), elevation of gas volume and increase of nitrogen content in fuel gas. The increased temperature (>950°C) at the entrance to the char bed caused also substantial decrease of ammonia content in fuel gas. The char with higher content of ash leaving the

  11. Fossil fuel savings, carbon emission reduction and economic attractiveness of medium-scale integrated biomass gasification combined cycle cogeneration plants

    Directory of Open Access Journals (Sweden)

    Kalina Jacek

    2012-01-01

    Full Text Available The paper theoretically investigates the system made up of fluidized bed gasifier, SGT-100 gas turbine and bottoming steam cycle. Different configurations of the combined cycle plant are examined. A comparison is made between systems with producer gas (PG and natural gas (NG fired turbine. Supplementary firing of the PG in a heat recovery steam generator is also taken into account. The performance of the gas turbine is investigated using in-house built Engineering Equation Solver model. Steam cycle is modeled using GateCycleTM simulation software. The results are compared in terms of electric energy generation efficiency, CO2 emission and fossil fuel energy savings. Finally there is performed an economic analysis of a sample project. The results show relatively good performance in the both alternative configurations at different rates of supplementary firing. Furthermore, positive values of economic indices were obtained. [Acknowledgements. This work was carried out within the frame of research project no. N N513 004036, titled: Analysis and optimization of distributed energy conversion plants integrated with gasification of biomass. The project is financed by the Polish Ministry of Science.

  12. Kinetic Interpretation of Nitrogen Removal in Pilot Scale Experiments

    DEFF Research Database (Denmark)

    Harremoës, Poul; Sinkjær, Ole

    1995-01-01

    with biological and chemical phosphorus removal. Nitrification and denitrification rates have been measured in batch tests on activated sludge extracted from the pilot plants and by measuring transient concentrations during the alternating mode of operation in the aerobic and anoxic tanks. The data were......Pilot plant experiments have been performed over a period of four years in order to establish an experimental basis for the upgrading of the treatment plants of The City of Copenhagen to nutrient removal. The choice of design is the alternating mode of operating biological nitrogen removal...

  13. Kinetic Interpretation of Nitrogen Removal in Pilot Scale Experiments

    DEFF Research Database (Denmark)

    Harremoës, Poul; Sinkjær, Ole

    1995-01-01

    Pilot plant experiments have been performed over a period of four years in order to establish an experimental basis for the upgrading of the treatment plants of The City of Copenhagen to nutrient removal. The choice of design is the alternating mode of operating biological nitrogen removal...... with biological and chemical phosphorus removal. Nitrification and denitrification rates have been measured in batch tests on activated sludge extracted from the pilot plants and by measuring transient concentrations during the alternating mode of operation in the aerobic and anoxic tanks. The data were...

  14. Gasification of Woody Biomass.

    Science.gov (United States)

    Dai, Jianjun; Saayman, Jean; Grace, John R; Ellis, Naoko

    2015-01-01

    Interest in biomass to produce heat, power, liquid fuels, hydrogen, and value-added chemicals with reduced greenhouse gas emissions is increasing worldwide. Gasification is becoming a promising technology for biomass utilization with a positive environmental impact. This review focuses specifically on woody biomass gasification and recent advances in the field. The physical properties, chemical structure, and composition of biomass greatly affect gasification performance, pretreatment, and handling. Primary and secondary catalysts are of key importance to improve the conversion and cracking of tars, and lime-enhanced gasification advantageously combines CO2 capture with gasification. These topics are covered here, including the reaction mechanisms and biomass characterization. Experimental research and industrial experience are investigated to elucidate concepts, processes, and characteristics of woody biomass gasification and to identify challenges.

  15. Virus removal retention challenge tests performed at lab scale and pilot scale during operation of membrane units.

    Science.gov (United States)

    Humbert, H; Machinal, C; Labaye, Ivan; Schrotter, J C

    2011-01-01

    The determination of the virus retention capabilities of UF units during operation is essential for the operators of drinking water treatment facilities in order to guarantee an efficient and stable removal of viruses through time. In previous studies, an effective method (MS2-phage challenge tests) was developed by the Water Research Center of Veolia Environnement for the measurement of the virus retention rates (Log Removal Rate, LRV) of commercially available hollow fiber membranes at lab scale. In the present work, the protocol for monitoring membrane performance was transferred from lab scale to pilot scale. Membrane performances were evaluated during pilot trial and compared to the results obtained at lab scale with fibers taken from the pilot plant modules. PFU culture method was compared to RT-PCR method for the calculation of LRV in both cases. Preliminary tests at lab scale showed that both methods can be used interchangeably. For tests conducted on virgin membrane, a good consistency was observed between lab and pilot scale results with the two analytical methods used. This work intends to show that a reliable determination of the membranes performances based on RT-PCR analytical method can be achieved during the operation of the UF units.

  16. General Atomic Reprocessing Pilot Plant: engineering-scale dissolution system description

    Energy Technology Data Exchange (ETDEWEB)

    Yip, H.H.

    1979-04-01

    In February 1978, a dissolver-centrifuge system was added to the cold reprocessing pilot plant at General Atomic Company, which completed the installation of an HTGR fuel head-end reprocessing pilot plant. This report describes the engineering-scale equipment in the pilot plant and summarizes the design features derived from development work performed in the last few years. The dissolver operating cycles for both thorium containing BISO and uranium containinng WAR fissile fuels are included. A continuous vertical centrifuge is used to clarify the resultant dissolver product solution. Process instrumentation and controls for the system reflect design philosophy suitable for remote operation.

  17. Radiative Gasification Apparatus

    Data.gov (United States)

    Federal Laboratory Consortium — This apparatus, developed at EL, determines gasification rate (mass loss rate) of a horizontally oriented specimen exposed in a nitrogen environment to a controlled...

  18. Pyrolysis and Gasification

    DEFF Research Database (Denmark)

    Astrup, Thomas; Bilitewski, B.

    2011-01-01

    Pyrolysis and gasification include processes that thermally convert carbonaceous materials into products such as gas, char, coke, ash, and tar. Overall, pyrolysis generates products like gas, tar, and char, while gasification converts the carboncontaining materials (e.g. the outputs from pyrolysis....... Today gasification is used within a range of applications, the most important of which are conversion of coal into syngas for use as chemical feedstock or energy production; but also gasification of biomass and waste is gaining significant interest as emerging technologies for sustainable energy. From...

  19. Gasification-based biomass

    Energy Technology Data Exchange (ETDEWEB)

    None, None

    2009-01-18

    The gasification-based biomass section of the Renewable Energy Technology Characterizations describes the technical and economic status of this emerging renewable energy option for electricity supply.

  20. Novel fragmentation model for pulverized coal particles gasification in low temperature air thermal plasma

    Directory of Open Access Journals (Sweden)

    Jovanović Rastko D.

    2016-01-01

    Full Text Available New system for start-up and flame support based on coal gasification by low temperature air thermal plasma is planned to supplement current heavy oil system in Serbian thermal power plants in order to decrease air pollutions emission and operational costs. Locally introduced plasma thermal energy heats up and ignites entrained coal particles, thus starting chain process which releases heat energy from gasified coal particles inside burner channel. Important stages during particle combustion, such as particle devolatilisation and char combustion, are described with satisfying accuracy in existing commercial CFD codes that are extensively used as powerful tool for pulverized coal combustion and gasification modeling. However, during plasma coal gasification, high plasma temperature induces strong thermal stresses inside interacting coal particles. These stresses lead to “thermal shock” and extensive particle fragmentation during which coal particles with initial size of 50-100 m disintegrate into fragments of at most 5-10 m. This intensifies volatile release by a factor 3-4 and substantially accelerates the oxidation of combustible matter. Particle fragmentation, due to its small size and thus limited influence on combustion process is commonly neglected in modelling. The main focus of this work is to suggest novel approach to pulverized coal gasification under high temperature conditions and to implement it into commercial comprehensive code ANSYS FLUENT 14.0. Proposed model was validated against experimental data obtained in newly built pilot scale D.C plasma burner test facility. Newly developed model showed very good agreement with experimental results with relative error less than 10%, while the standard built-in gasification model had error up to 25%.

  1. Nitrosamines in pilot-scale and full-scale wastewater treatment plants with ozonation.

    Science.gov (United States)

    Gerrity, Daniel; Pisarenko, Aleksey N; Marti, Erica; Trenholm, Rebecca A; Gerringer, Fred; Reungoat, Julien; Dickenson, Eric

    2015-04-01

    Ozone-based treatment trains offer a sustainable option for potable reuse applications, but nitrosamine formation during ozonation poses a challenge for municipalities seeking to avoid reverse osmosis and high-dose ultraviolet (UV) irradiation. Six nitrosamines were monitored in full-scale and pilot-scale wastewater treatment trains. The primary focus was on eight treatment trains employing ozonation of secondary or tertiary wastewater effluents, but two treatment trains with chlorination or UV disinfection of tertiary wastewater effluent and another with full advanced treatment (i.e., reverse osmosis and advanced oxidation) were also included for comparison. N-nitrosodimethylamine (NDMA) and N-nitrosomorpholine (NMOR) were the most prevalent nitrosamines in untreated (up to 89 ng/L and 67 ng/L, respectively) and treated wastewater. N-nitrosomethylethylamine (NMEA) and N-nitrosodiethylamine (NDEA) were detected at one facility each, while N-nitrosodipropylamine (NDPrA) and N-nitrosodibutylamine (NDBA) were less than their method reporting limits (MRLs) in all samples. Ozone-induced NDMA formation ranging from UV photolysis were effective for NDMA mitigation. NMOR was also removed with activated sludge but did not form during ozonation.

  2. Pyrolysis and gasification of meat-and-bone-meal: Energy balance and GHG accounting

    DEFF Research Database (Denmark)

    Cascarosa, Esther; Boldrin, Alessio; Astrup, Thomas Fruergaard

    2013-01-01

    Meat-and-bone-meal (MBM) produced from animal waste has become an increasingly important residual fraction needing management. As biodegradable waste is routed away from landfills, thermo-chemical treatments of MBM are considered promising solution for the future. Pyrolysis and gasification of MBM...... were assessed based on data from three experimental lab and pilot-scale plants. Energy balances were established for the three technologies, providing different outcomes for energy recovery: bio-oil was the main product for the pyrolysis system, while syngas and a solid fraction of biochar were...

  3. Catalytic Hydrothermal Gasification of Lignin-Rich Biorefinery Residues and Algae Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Elliott, Douglas C.; Neuenschwander, Gary G.; Hart, Todd R.; Rotness, Leslie J.; Zacher, Alan H.; Santosa, Daniel M.; Valkenburt, Corinne; Jones, Susanne B.; Tjokro Rahardjo, Sandra A.

    2009-11-03

    This report describes the results of the work performed by PNNL using feedstock materials provided by the National Renewable Energy Laboratory, KL Energy and Lignol lignocellulosic ethanol pilot plants. Test results with algae feedstocks provided by Genifuel, which provided in-kind cost share to the project, are also included. The work conducted during this project involved developing and demonstrating on the bench-scale process technology at PNNL for catalytic hydrothermal gasification of lignin-rich biorefinery residues and algae. A technoeconomic assessment evaluated the use of the technology for energy recovery in a lignocellulosic ethanol plant.

  4. Economies of Scale in Air Force Undergraduate Pilot Training

    Science.gov (United States)

    1980-09-01

    LSH Chesis Feedback), Wright-Patterson AFB, Ohio 4S433. . Did this research contribute to a current Air Force project? a. Yes b. No 2. Do you believe... coefficient relating GRADS to COST. The second model tested was a quadratic relationship between average cost and graduate pilots, COST = A + B(GRADS) + C... coefficient of GRADSSQ. In this model, the independent variables were entered into the equation in a stepwise manner. In other words, the computer program

  5. Characterization of Residual Particulates from Biomass Entrained Flow Gasification

    DEFF Research Database (Denmark)

    Qin, Ke; Lin, Weigang; Fæster, Søren

    2013-01-01

    Biomass gasification experiments were carried out in a bench scale entrained flow reactor, and the produced solid particles were collected by a cyclone and a metal filter for subsequent characterization. During wood gasification, the major part of the solid material collected in the filter is soot...

  6. Syngas fermentation in a 100-L pilot scale fermentor: design and process considerations.

    Science.gov (United States)

    Kundiyana, Dimple K; Huhnke, Raymond L; Wilkins, Mark R

    2010-05-01

    Fermentation of syngas offers several advantages compared to chemical catalysts such as higher specificity of biocatalysts, lower energy costs, and higher carbon efficiency. Scale-up of syngas fermentation from a bench scale to a pilot scale fermentor is a critical step leading to commercialization. The primary objective of this research was to install and commission a pilot scale fermentor, and subsequently scale-up the Clostridium strain P11 fermentation from a 7.5-L fermentor to a pilot scale 100-L fermentor. Initial preparation and fermentations were conducted in strictly anaerobic conditions. The fermentation system was maintained in a batch mode with continuous syngas supply. The effect of anaerobic fermentation in a pilot scale fermentor was evaluated. In addition, the impact of improving the syngas mass transfer coefficient on the utilization and product formation was studied. Results indicate a six fold improvement in ethanol concentration compared to serum bottle fermentation, and formation of other compounds such as isopropyl alcohol, acetic acid and butanol, which are of commercial importance.

  7. Coal gasification. Quarterly report, January-March 1979. [US DOE supported

    Energy Technology Data Exchange (ETDEWEB)

    None

    1980-01-01

    Progress in DOE-supported coal gasification pilot plant projects is reported: company, location, contract number, funding, process description, history and progress in the current quarter. Two support projects are discussed: preparation of a technical data book and mathematical modeling of gasification reactors. (LTN)

  8. Japan`s Sunshine Project. 1991 annual summary of coal liquefaction and gasification; 1991 nendo sunshine keikaku seika hokokusho gaiyoshu. Sekitan no ekika gas ka

    Energy Technology Data Exchange (ETDEWEB)

    1992-07-01

    Out of the research and development on the 1991 Sunshine Project, the results of coal liquefaction/gasification are reported. The basic research of coal liquefaction/gasification is conducted. The research plan for a 150 ton/day scale pilot plant (PP) is worked out for the development of bituminous coal liquefaction technology by NEDOL process. Data of PSU (Process Support Units) operation, especially, are studied. Concerning the data obtained through dismantling of the 50 ton/day PP in Australia which uses Australian Victoria coal due to completion of its operation and also obtained from its support research, they are reflected in the design of a demonstration plant, and the results are arranged for study. Research and development on refining technology of coal-derived liquid such as Illinois coal liquid and on application technology of its products are made. For the development of coal-use hydrogen production technology, conducted is the research of a high temperature gasification PP by entrained flow bed process which is the core of the coal gasification technology. Elementary study with a 2 ton/day furnace is made for the development of the entrained flow bed coal gasification combined cycle power generation system. Also conducted are PP construction, adjusting operation and the overall research operation.

  9. An analysis of new generation coal gasification projects

    Institute of Scientific and Technical Information of China (English)

    Kreynin Efim Vulfovich

    2012-01-01

    The global trends of increasing oil and gas costs have compelled coal possessing countries to start long term underground coal gasification (UCG) projects.These enhance national energy security and are among the cleanest,ecologically safest coal utilization technologies.This paper delineates the major characteristics of such technologies and analyzes technical solutions.Highlighting the desire to develop large scale industrial UCG plants,pilot level projects are presented using a new UCG method developed in Russia by Joint Stock Company Gazprom Promgaz.This method is distinct for its high controllability,stability,and energy efficiency.New,efficient technical solutions have been developed over the last 10-15 years and are patented in Russia.They guarantee controllability and stability of UCG gas production.Over one hundred injection and gas production wells have been operated simultaneously.

  10. Thermal gasification: A feasible solution for sewage sludge valorisation?

    Energy Technology Data Exchange (ETDEWEB)

    Ferrasse, J.H.; Seyssiecq, I.; Roche, N. [Laboratoire en Procedes Propres et Environnement (LPPE-EA 884), IFR 112 PMSE CNRS, IUT de Marseille, 142, traverse C. Susini, BP 157, F-13388 Marseille cedex 13 (France)

    2003-09-01

    The proliferation of wastewater treatment plants has become essential to ensure the protection of the natural environment. As a consequence, the production of waste by-products, namely sewage sludge, has increased together with both the unit efficiency levels and with the number of wastewater treatment plants. Since dumping is no longer allowed in the EU, the processes mainly used to treat sewage sludge are agricultural spreading and incineration. However, due to the constant increase in production, it has became essential to find alternative methods of treatment. Considering the chemical composition of sludge, some new thermal processes of treatment have recently been considered by researchers. Thermal gasification is one method that could be of significant interest. Dried sludge composition is sufficiently close to the that of classical biomass (such as wood, rice, etc.) to make sludge treatment in a gasifier feasible. In this paper we discuss how gasification technologies could be transposed to the treatment and valorisation of sludge. Although this process seems attractive, it will also be demonstrated that much experimentation remains to be conducted on a laboratory and pilot scale. (Abstract Copyright [2003], Wiley Periodicals, Inc.)

  11. A pilot rating scale for evaluating failure transients in electronic flight control systems

    Science.gov (United States)

    Hindson, William S.; Schroeder, Jeffery A.; Eshow, Michelle M.

    1990-01-01

    A pilot rating scale was developed to describe the effects of transients in helicopter flight-control systems on safety-of-flight and on pilot recovery action. The scale was applied to the evaluation of hardovers that could potentially occur in the digital flight-control system being designed for a variable-stability UH-60A research helicopter. Tests were conducted in a large moving-base simulator and in flight. The results of the investigation were combined with existing airworthiness criteria to determine quantitative reliability design goals for the control system.

  12. Conceptual Design for the Pilot-Scale Plutonium Oxide Processing Unit in the Radiochemical Processing Laboratory

    Energy Technology Data Exchange (ETDEWEB)

    Lumetta, Gregg J.; Meier, David E.; Tingey, Joel M.; Casella, Amanda J.; Delegard, Calvin H.; Edwards, Matthew K.; Jones, Susan A.; Rapko, Brian M.

    2014-08-05

    This report describes a conceptual design for a pilot-scale capability to produce plutonium oxide for use as exercise and reference materials, and for use in identifying and validating nuclear forensics signatures associated with plutonium production. This capability is referred to as the Pilot-scale Plutonium oxide Processing Unit (P3U), and it will be located in the Radiochemical Processing Laboratory at the Pacific Northwest National Laboratory. The key unit operations are described, including plutonium dioxide (PuO2) dissolution, purification of the Pu by ion exchange, precipitation, and conversion to oxide by calcination.

  13. Anaerobic co-digestion of kitchen waste and fruit/vegetable waste: lab-scale and pilot-scale studies.

    Science.gov (United States)

    Wang, Long; Shen, Fei; Yuan, Hairong; Zou, Dexun; Liu, Yanping; Zhu, Baoning; Li, Xiujin

    2014-12-01

    The anaerobic digestion performances of kitchen waste (KW) and fruit/vegetable waste (FVW) were investigated for establishing engineering digestion system. The study was conducted from lab-scale to pilot-scale, including batch, single-phase and two-phase experiments. The lab-scale experimental results showed that the ratio of FVW to KW at 5:8 presented higher methane productivity (0.725 L CH4/g VS), and thereby was recommended. Two-phase digestion appeared to have higher treatment capacity and better buffer ability for high organic loading rate (OLR) (up to 5.0 g(VS) L(-1) d(-1)), compared with the low OLR of 3.5 g(VS) L(-1) d(-1) for single-phase system. For two-phase digestion, the pilot-scale system showed similar performances to those of lab-scale one, except slightly lower maximum OLR of 4.5 g(VS) L(-1) d(-1) was allowed. The pilot-scale system proved to be profitable with a net profit of 10.173$/ton as higher OLR (⩾ 3.0 g(VS) L(-1) d(-1)) was used.

  14. Advanced Hydrogen Transport Membrane for Coal Gasification

    Energy Technology Data Exchange (ETDEWEB)

    Schwartz, Joseph [Praxair, Inc., Tonawanda, NY (United States); Porter, Jason [Colorado School of Mines, Golden, CO (United States); Patki, Neil [Colorado School of Mines, Golden, CO (United States); Kelley, Madison [Colorado School of Mines, Golden, CO (United States); Stanislowski, Josh [Univ. of North Dakota, Grand Forks, ND (United States); Tolbert, Scott [Univ. of North Dakota, Grand Forks, ND (United States); Way, J. Douglas [Colorado School of Mines, Golden, CO (United States); Makuch, David [Praxair, Inc., Tonawanda, NY (United States)

    2015-12-23

    A pilot-scale hydrogen transport membrane (HTM) separator was built that incorporated 98 membranes that were each 24 inches long. This separator used an advanced design to minimize the impact of concentration polarization and separated over 1000 scfh of hydrogen from a hydrogen-nitrogen feed of 5000 scfh that contained 30% hydrogen. This mixture was chosen because it was representative of the hydrogen concentration expected in coal gasification. When tested with an operating gasifier, the hydrogen concentration was lower and contaminants in the syngas adversely impacted membrane performance. All 98 membranes survived the test, but flux was lower than expected. Improved ceramic substrates were produced that have small surface pores to enable membrane production and large pores in the bulk of the substrate to allow high flux. Pd-Au was chosen as the membrane alloy because of its resistance to sulfur contamination and good flux. Processes were developed to produce a large quantity of long membranes for use in the demonstration test.

  15. Mathematical Modelling of Coal Gasification Processes

    Science.gov (United States)

    Sundararajan, T.; Raghavan, V.; Ajilkumar, A.; Vijay Kumar, K.

    2017-07-01

    experimental and modelling work has been undertaken to investigate the gasification characteristics of high ash Indian coals and compare the yield with those of high grade Australian and Japanese coals. A 20 kW capacity entrained flow gasifier has been constructed and the gasification characteristics have been studied for Indian coals for different particle sizes, system pressures and air flow rates. The theoretical model incorporates the effects of Knudsen diffusion, devolatilization and various heterogenous and homogenous kinetic steps as well as two-phase flow interactions involving the gaseous and particle phases. Output parameters such as carbon conversion, cold gas efficiency and syngas composition have been compared for different grades of coals under a wide range of operating conditions. The model developed for the entrained flow gasifier predicts the gasification characteristics of both Indian and foreign coals well. Apart from the entrained flow gasifier, a bubbling bed gasifier of 100 kW capacity has also been studied. A pilot plant for the gasification of Indian coals has been set up for this capacity and its performance has been investigated experimentally as well as theoretically at different air and steam flow rates. Carbon conversion efficiency of more than 80% has been achieved.

  16. Electrochemical removal of salts from masonry - Experiences from pilot scale

    DEFF Research Database (Denmark)

    Ottosen, Lisbeth M.; Rörig-Dalgaard, Inge; Villumsen, Arne

    2008-01-01

    A pilot experiment with newly developed electrodes was tested for removal of contaminating salts from brick masonry where plaster peeling was a problem. A high concentration of sulfate was found at the height where the paint peeling was most pronounced. The concentrations of chloride and nitrate...... were smaller, though in dangerous concentrations at some points. In the applied electric field, chloride and nitrate were efficiently removed. Sulfate, on the other hand, was less mobile, due to lower solubility of sulphate salts and thus lower percentage in ionic form and mobile for electromigration....... The mean concentration of sulfate was decreased from 0.68 wt% to 0.46 wt% during the approx. 4 months of treatment. The removal rate for sulphate did not decrease significantly during the treatment period and it is expected that reduction in sulphate concentration could continue over longer duration...

  17. EMERY BIOMASS GASIFICATION POWER SYSTEM

    Energy Technology Data Exchange (ETDEWEB)

    Benjamin Phillips; Scott Hassett; Harry Gatley

    2002-11-27

    Emery Recycling Corporation (now Emery Energy Company, LLC) evaluated the technical and economical feasibility of the Emery Biomass Gasification Power System (EBGPS). The gasifier technology is owned and being developed by Emery. The Emery Gasifier for this project was an oxygen-blown, pressurized, non-slagging gasification process that novelly integrates both fixed-bed and entrained-flow gasification processes into a single vessel. This unique internal geometry of the gasifier vessel will allow for tar and oil destruction within the gasifier. Additionally, the use of novel syngas cleaning processes using sorbents is proposed with the potential to displace traditional amine-based and other syngas cleaning processes. The work scope within this project included: one-dimensional gasifier modeling, overall plant process modeling (ASPEN), feedstock assessment, additional analyses on the proposed syngas cleaning process, plant cost estimating, and, market analysis to determine overall feasibility and applicability of the technology for further development and commercial deployment opportunities. Additionally, the project included the development of a detailed technology development roadmap necessary to commercialize the Emery Gasification technology. Process modeling was used to evaluate both combined cycle and solid oxide fuel cell power configurations. Ten (10) cases were evaluated in an ASPEN model wherein nine (9) cases were IGCC configurations with fuel-to-electricity efficiencies ranging from 38-42% and one (1) case was an IGFC solid oxide case where 53.5% overall plant efficiency was projected. The cost of electricity was determined to be very competitive at scales from 35-71 MWe. Market analysis of feedstock availability showed numerous market opportunities for commercial deployment of the technology with modular capabilities for various plant sizes based on feedstock availability and power demand.

  18. Advancement of High Temperature Black Liquor Gasification Technology

    Energy Technology Data Exchange (ETDEWEB)

    Craig Brown; Ingvar Landalv; Ragnar Stare; Jerry Yuan; Nikolai DeMartini; Nasser Ashgriz

    2008-03-31

    design, specification and procurement of facility upgrades. Chemrec AB is also operating a pressurized, O2-blown gasifier pilot facility in Piteaa, Sweden. There was an exchange of knowledge with the pressurized projects including utilization of the experimental results from facilities in Piteaa, Sweden. Resources at the Georgia Tech Research Corporation (GTRC, a.k.a., the Institute of Paper Science and Technology) were employed primarily to conduct the fundamental investigations on scaling and plugging mechanisms and characterization of green liquor dregs. The project also tapped GTRC expertise in the development of the critical underlying black liquor gasification rate subroutines employed in the CFD code. The actual CFD code development and application was undertaken by Process Simulation, Ltd (PSL) and Simulent, Ltd. PSL focused on the overall integrated gasifier CFD code, while Simulent focused on modeling the black liquor nozzle and description of the black liquor spray. For nozzle development and testing Chemrec collaborated with ETC (Energy Technology Centre) in Piteae utilizing their test facility for nozzle spray investigation. GTI (Gas Technology Institute), Des Plains, IL supported the team with advanced gas analysis equipment during the gasifier test period in June 2005.

  19. Field Testing of a Wet FGD Additive for Enhanced Mercury Control - Pilot-Scale Test Results

    Energy Technology Data Exchange (ETDEWEB)

    Gary M. Blythe

    2006-03-01

    This Topical Report summarizes progress on Cooperative Agreement DE-FC26-04NT42309, ''Field Testing of a Wet FGD Additive.'' The objective of the project is to demonstrate the use of a flue gas desulfurization (FGD) additive, Degussa Corporation's TMT-15, to prevent the reemissions of elemental mercury (Hg{sup 0}) in flue gas exiting wet FGD systems on coal-fired boilers. Furthermore, the project intends to demonstrate that the additive can be used to precipitate most of the mercury (Hg) removed in the wet FGD system as a fine TMT salt that can be separated from the FGD liquor and bulk solid byproducts for separate disposal. The project will conduct pilot and full-scale tests of the TMT-15 additive in wet FGD absorbers. The tests are intended to determine required additive dosage requirements to prevent Hg{sup 0} reemissions and to separate mercury from the normal FGD byproducts for three coal types: Texas lignite/Power River Basin (PRB) coal blend, high-sulfur Eastern bituminous coal, and low-sulfur Eastern bituminous coal. The project team consists of URS Group, Inc., EPRI, TXU Generation Company LP, Southern Company, and Degussa Corporation. TXU Generation has provided the Texas lignite/PRB co-fired test site for pilot FGD tests, Monticello Steam Electric Station Unit 3. Southern Company is providing the low-sulfur Eastern bituminous coal host site for wet scrubbing tests, as well as the pilot and full-scale jet bubbling reactor (JBR) FGD systems to be tested. A third utility, to be named later, will provide the high-sulfur Eastern bituminous coal full-scale FGD test site. Degussa Corporation is providing the TMT-15 additive and technical support to the test program. The project is being conducted in six tasks. Of the six project tasks, Task 1 involves project planning and Task 6 involves management and reporting. The other four tasks involve field testing on FGD systems, either at pilot or full scale. The four tasks include: Task 2

  20. PILOT-SCALE STUDIES ON THE EFFECT OF BROMINE ADDITION ON THE EMISSIONS OF CHLORINATED ORGANIC COMBUSTION BY-PRODUCTS

    Science.gov (United States)

    The paper reports on a study to evaluate organic combustion by-product emissions while feeding varying amounts of bromine (Br) and chlorine (Cl) into a pilot-scale incinerator burning surrogate waste materials. (NOTE: Adding brominated organic compounds to a pilot-scale incinerat...

  1. Pilot-scale testing membrane bioreactor for wastewater reclamation in industrial laundry

    DEFF Research Database (Denmark)

    Andersen, Martin; Kristensen, Gert Holm; Brynjolf, M.

    2002-01-01

    A pilot-scale study of membrane bioreactor treatment for reclamation of wastewater from Berendsen Textile Service industrial laundry in Søborg, Denmark was carried out over a 4 month period. A satisfactory COD degradation was performed resulting in a low COD in the permeate (

  2. A pilot scale electrical infrared dry-peeling system for tomatoes: design and performance evaluation

    Science.gov (United States)

    A pilot scale infrared dry-peeling system for tomatoes was designed and constructed. The system consisted of three major sections including the IR heating, vacuum, and pinch roller sections. The peeling performance of the system was examined under different operational conditions using tomatoes with...

  3. FATE OF SEX HORMONES IN TWO PILOT-SCALE MUNICIPAL WASTEWATER TREATMENT PLANTS: CONVENTIONAL TREATMENT

    Science.gov (United States)

    The fate of seven sex hormones (estrone (E1), estradiol (E2), estriol (E3), ethinylestradiol (EE2), testosterone, androstenedione, and progesterone) was determined in two pilot-scale wastewater treatment plants operated under conventional loading conditions. The levels of hormon...

  4. A Small-Scale Pilot Study into Language Difficulties in Children Who Offend

    Science.gov (United States)

    Games, Fran; Curran, Anita; Porter, Sarah

    2012-01-01

    This small-scale pilot research project investigates the prevalence of Speech Language and Communication Difficulties in a sample of children attending a Youth Offending Service in the UK. Using the CELF-4, approximately 90% of the sample displayed some form of language difficulty and, overall, this population displayed mild to moderate…

  5. Development and pilot testing of full-scale membrane distillation modules for deployment of waste heat

    NARCIS (Netherlands)

    Jansen, A.E.; Assink, J.W.; Hanemaaijer, J.H.; Medevoort, J. van; Sonsbeek, E. van

    2013-01-01

    Membrane distillation is an attractive technology for extracting fresh water from seawater. Newly developed modules have been used in pilot tests and bench scale tests to demonstrate the potential of producing excellent product water quality in a single step, little need for water pretreatment and a

  6. REVIEW OF BENCH-, PILOT-, AND FULL-SCALE ORIMULSION (R) COMBUSTION TESTS

    Science.gov (United States)

    The paper gives results of a review of bench-, pilot-, and full-scale Orimulsion combustion tests. A fossil fuel marketed by its producer, Petroleos de Venezuela, S.A. (PdVSA), since the late 1980s as an alternative to coal and heavy fuel oil, Orimulsion is a bitumen-in-water em...

  7. Prevention of the ash deposits by means of process conditions in biomass gasification; Biomassapolttoaineiden tuhkan kuonaantumiskaeyttaeytymisen estaeminen prosessiolosuhteiden avulla

    Energy Technology Data Exchange (ETDEWEB)

    Moilanen, A.; Laatikainen-Luntama, J.; Nieminen, M.; Kurkela, E.; Korhonen, J. [VTT Energy, Espoo (Finland)

    1997-10-01

    In fluidised-bed gasification, various types of deposits and agglomerates may be formed by biomass ash in the bed, in upper zones of the reactor, for instance in cyclones. These may decisively hamper the operation of the process. The aim of the project was to obtain data on the detrimental fouling behaviour of the ash of different types of biomass in fluidised-bed gasification, and on the basis of these data to determine the process conditions and ways of preventing this kind of behaviour. Different types of biomass fuel relevant to energy production such as straw, wood residue were be used as samples. The project consisted of laboratory studies and fluidised-bed reactor tests including ash behaviour studied both in the bed and freeboard. In laboratory tests, the sample material was characterised as a function of different process parameters. In fluid-bed reactors, the most harmful biomasses were tested using process variables such as temperature, bed material and the gasification agents. Bubbling fluidised-bed gasification tests with wheat straw showed that agglomerates with different sizes and structures formed in the bed depending on the temperature, the feed gas composition and bed material. Agglomerates consisted of molten ash which sintered with bed material and other solids. In all BFB tests, freeboard walls were slicked by ash agglomerates (different amounts) which, however, were easily removable. The results of this project and the earlier pilot-scale gasification experience obtained with the same feedstocks showed that useful characteristic data about ash behaviour can be obtained using laboratory tests and small scale reactors. (orig.)

  8. High Pressure Biomass Gasification

    Energy Technology Data Exchange (ETDEWEB)

    Agrawal, Pradeep K [Georgia Tech Research Corporation, Atlanta, GA (United States)

    2016-07-29

    According to the Billion Ton Report, the U.S. has a large supply of biomass available that can supplement fossil fuels for producing chemicals and transportation fuels. Agricultural waste, forest residue, and energy crops offer potential benefits: renewable feedstock, zero to low CO2 emissions depending on the specific source, and domestic supply availability. Biomass can be converted into chemicals and fuels using one of several approaches: (i) biological platform converts corn into ethanol by using depolymerization of cellulose to form sugars followed by fermentation, (ii) low-temperature pyrolysis to obtain bio-oils which must be treated to reduce oxygen content via HDO hydrodeoxygenation), and (iii) high temperature pyrolysis to produce syngas (CO + H2). This last approach consists of producing syngas using the thermal platform which can be used to produce a variety of chemicals and fuels. The goal of this project was to develop an improved understanding of the gasification of biomass at high pressure conditions and how various gasification parameters might affect the gasification behavior. Since most downstream applications of synags conversion (e.g., alcohol synthesis, Fischer-Tropsch synthesis etc) involve utilizing high pressure catalytic processes, there is an interest in carrying out the biomass gasification at high pressure which can potentially reduce the gasifier size and subsequent downstream cleaning processes. It is traditionally accepted that high pressure should increase the gasification rates (kinetic effect). There is also precedence from coal gasification literature from the 1970s that high pressure gasification would be a beneficial route to consider. Traditional approach of using thermogravimetric analyzer (TGA) or high-pressure themogravimetric analyzer (PTGA) worked well in understanding the gasification kinetics of coal gasification which was useful in designing high pressure coal gasification processes. However

  9. Laboratory and pilot plant scale study on the electrochemical oxidation of landfill leachate

    Energy Technology Data Exchange (ETDEWEB)

    Anglada, Angela; Urtiaga, Ana M. [Departamento de Ingenieria Quimica y Quimica Inorganica, E.T.S.I.I. y T., Universidad de Cantabria, Avenida de los castros s/n, 39005 Santander (Spain); Ortiz, Inmaculada, E-mail: ortizi@unican.es [Departamento de Ingenieria Quimica y Quimica Inorganica, E.T.S.I.I. y T., Universidad de Cantabria, Avenida de los castros s/n, 39005 Santander (Spain)

    2010-09-15

    Kinetic data regarding COD oxidation were measured in a laboratory scale cell and used to scale-up an electro-oxidation process for landfill leachate treatment by means of boron-doped diamond anodes. A pilot-scale reactor with a total BDD anode area of 1.05 m{sup 2} was designed. Different electrode gaps in the laboratory and pilot plant cells resulted in dissimilar reactor hydrodynamics. Consequently, generalised dimensionless correlations concerning mass transfer were developed in order to define the mass transfer conditions in both electrochemical systems. These correlations were then used in the design equations to validate the scale-up procedure. A series of experiments with biologically pre-treated landfill leachate were done to accomplish this goal. The evolution of ammonia and COD concentration could be well predicted.

  10. Performance analysis of RDF gasification in a two stage fluidized bed-plasma process.

    Science.gov (United States)

    Materazzi, M; Lettieri, P; Taylor, R; Chapman, C

    2016-01-01

    The major technical problems faced by stand-alone fluidized bed gasifiers (FBG) for waste-to gas applications are intrinsically related to the composition and physical properties of waste materials, such as RDF. The high quantity of ash and volatile material in RDF can provide a decrease in thermal output, create high ash clinkering, and increase emission of tars and CO2, thus affecting the operability for clean syngas generation at industrial scale. By contrast, a two-stage process which separates primary gasification and selective tar and ash conversion would be inherently more forgiving and stable. This can be achieved with the use of a separate plasma converter, which has been successfully used in conjunction with conventional thermal treatment units, for the ability to 'polish' the producer gas by organic contaminants and collect the inorganic fraction in a molten (and inert) state. This research focused on the performance analysis of a two-stage fluid bed gasification-plasma process to transform solid waste into clean syngas. Thermodynamic assessment using the two-stage equilibrium method was carried out to determine optimum conditions for the gasification of RDF and to understand the limitations and influence of the second stage on the process performance (gas heating value, cold gas efficiency, carbon conversion efficiency), along with other parameters. Comparison with a different thermal refining stage, i.e. thermal cracking (via partial oxidation) was also performed. The analysis is supported by experimental data from a pilot plant.

  11. Pilot scale direct flotation of a phosphate ore with silicate-carbonate gangue.

    OpenAIRE

    2012-01-01

    The present pilot scale study addresses the direct flotation route for the concentration of a phosphate ore bearing a silicate-carbonate gangue. The target was to selectively separate apatite from a phosphate ore bearing silicate/carbonate gangue using flotation columns. Based on the results of a previous laboratory scale investigation, a reagents scheme was selected and tested, using, under alkaline conditions, corn starch and a natural collector extracted from the distillation of coconut oi...

  12. Pyrolysis and gasification behavior of black liquor under pressurized conditions

    Energy Technology Data Exchange (ETDEWEB)

    Whitty, K.

    1997-11-01

    The purpose of this study has been to enhance the understanding of the processes involved in pressurized black liquor gasification. Gasification is known to occur in three stages: drying, pyrolysis and char gasification. The work presented here focuses on the pyrolysis and gasification stages. Experiments were carried out primarily in two laboratory-scale reactors. A pressurized grid heater was used to study black liquor pyrolysis under pressurized conditions. Char yields and the fate of elements in the liquor, as well as the degree of liquor swelling, were measured in this device. A pressurized thermogravimetric reactor was used to measure the rate of the char gasification process under different temperatures and pressures and in various gas atmospheres. Pyrolysis experiments were also carried out in this device, and data on swelling behavior, char yields and component release were obtained 317 refs.

  13. Coal gasification. Quarterly report, April--June 1977

    Energy Technology Data Exchange (ETDEWEB)

    None

    1978-01-01

    The conversion of coal to high-Btu gas requires a chemical and physical transformation of solid coal. However, because coal has widely differing chemical and physical properties, depending on where it is mined, it is difficult to process. Therefore, to develop the most suitable techniques for gasifying coal, ERDA, together with the American Gas Association, is sponsoring the development of several advanced conversion processes. Although the basic coal-gasification chemical reactions are the same for each process, the processes under development have unique characteristics. A number of the processes for converting coal to high Btu and to low Btu gas have reached the pilot plant stage. The responsibility for designing, constructing and operating each of these pilot plants is defined and progress on each during the quarter is described briefly. The accumulation of data for a coal gasification manual and the development of mathematical models of coal gasification processes are reported briefly. (LTN)

  14. PILOT-SCALE HYDRAULIC TESTING OF RESORCINOL FORMALDEHYDE ION EXCHANGE RESIN

    Energy Technology Data Exchange (ETDEWEB)

    Adamson, D.

    2009-05-28

    Savannah River National Laboratory (SRNL) performed pilot-scale hydraulic/chemical testing of spherical resorcinol formaldehyde (RF) ion exchange (IX) resin for the River Protection Project-Hanford Tank Waste Treatment & Immobilization Plant (WTP) Project. The RF resin hydraulic cycle testing was conducted in two pilot-scale IX columns, 1/4 and 1/2 scale. A total of twenty-three hydraulic/chemical cycles were successfully completed on the spherical RF resin. Sixteen of these cycles were completed in the 24-inch IX Column (1/2 scale column). Hydraulic testing showed that the permeability of the RF resin remained essentially constant, with no observed trend in the reduction of the permeability as the number of cycles increased. The permeability during the pilot-scale testing was 3 times better than the design requirements of the WTP full-scale IX system. The RF resin bed showed no tendency to form fissures or pack more densely as the number of cycles increased. Particle size measurements of the RF resin showed no indication of particle size change (for a given chemical) with cycles and essentially no fines formation. The permeability of the resin bed was uniform with respect to changes in bed depth. Upflow Regeneration and Simulant Introduction in the IX columns revealed another RF resin benefit; negligible radial pressures to the column walls from the swelling of resin beads. The hydraulic and chemical performance of the spherical RF resin during cycle testing was found to be superior to all other tested IX resins. The pilot-scale testing indicates that the RF resin is durable and should hold up to many hydraulic cycles in actual radioactive Cesium (Cs) separation.

  15. Comparison of pilot-scale furnace experiments and predictions to full-scale boiler performance of compliance coals

    Energy Technology Data Exchange (ETDEWEB)

    Monroe, L.S. [Southern Research Inst., Birmingham, AL (United States); Clarkson, R.J. [Southern Co. Services, Inc., Birmingham, AL (United States); Stallings, J.W. [Electric Power Research Inst., Palo Alto, CA (United States)

    1996-01-01

    A series of compliance coals have been fired in the Southern Company Services and Southern Research Institute pilot-scale Combustion Research Facility, with the goal of predicting NO{sub x} emissions, unburned carbon levels, and other operating parameters. The research was financed by a tailored collaboration between Alabama Power and the Electric Power Research Institute. The coals included a South American coal, a Powder River Basin coal, and several local Alabama bituminous coals. They were fired in conventional and low NO{sub x} firing modes, where some of the coals were fired in a tangential-fired simulation, others as wall-fired, and some in both types of firing. Two of Alabama Power`s boilers were used as the plants simulated in the pilot-scale experiments, along with a Gulf Power boiler. The results of the NO{sub x} emissions and unburned carbon from the pilot furnace testing are presented and compared to the limited full-scale boiler data available on these coals.

  16. Study and Pilot Scale Development of Catalyst for Ethylebenzene Synthesis Through Transalkylation of Benzene and Polyethylbenzene

    Institute of Scientific and Technical Information of China (English)

    Wang Jin; Zhang Fengmei; Li Minglin; Hao Xiaoming; Shu Xingtian; He Mingyuan

    2002-01-01

    This paper refers to the results of study and development of benzene and polyethylbenzene transalkylation catalyst (type AEB-1) for synthesis of ethylbenzene. The effect of reaction conditions on the reaction performance of the catalyst was investigated in the pressurized microreactor CDS-900. A transalkylation catalyst with high activity, good selectivity and stability was developed following a 2000-hour test on the activity and stability of the catalyst. The preparation of this catalyst was implemented in pilot scale and this catalyst was tested for activity and stability in a 150 t/a pilot unit for production of ethylbenzene. The test results have shown that this transalkylation catalyst has excellent activity, selectivity and stability. The operation of pilot test unit ran smoothly and the process scheme is viable.

  17. Gasification - Status and technology

    Energy Technology Data Exchange (ETDEWEB)

    Held, Joergen

    2012-06-15

    In this report gasification and gas cleaning techniques for biomass are treated. The main reason for gasifying biomass is to refine the fuel to make it suitable for efficient CHP production, as vehicle fuel or in industrial processes. The focus is on production of synthesis gas that can be used for production of vehicle fuel and for CHP production. Depending on application different types of gasifiers, gasification techniques and process parameters are of interest. Two gasification techniques have been identified as suitable for syngas generation, mainly due to the fact that they allow the production of a nitrogen free gas out of the gasifier; Indirect gasification and pressurized oxygen-blown gasification For CHP production there are no restrictions on the gas composition in terms of nitrogen and here air-blown gasification is of interest as well. The main challenge when it comes to gas cleaning is related to sulphur and tars. There are different concepts and alternatives to handle sulphur and tars. Some of them are based on conventional techniques with well-proven components that are commercially available while others, more advantageous solutions, still need further development.

  18. Manufacturing demonstration of microbially mediated zinc sulfide nanoparticles in pilot-plant scale reactors.

    Science.gov (United States)

    Moon, Ji-Won; Phelps, Tommy J; Fitzgerald, Curtis L; Lind, Randall F; Elkins, James G; Jang, Gyoung Gug; Joshi, Pooran C; Kidder, Michelle; Armstrong, Beth L; Watkins, Thomas R; Ivanov, Ilia N; Graham, David E

    2016-09-01

    The thermophilic anaerobic metal-reducing bacterium Thermoanaerobacter sp. X513 efficiently produces zinc sulfide (ZnS) nanoparticles (NPs) in laboratory-scale (≤ 24-L) reactors. To determine whether this process can be up-scaled and adapted for pilot-plant production while maintaining NP yield and quality, a series of pilot-plant scale experiments were performed using 100-L and 900-L reactors. Pasteurization and N2-sparging replaced autoclaving and boiling for deoxygenating media in the transition from small-scale to pilot plant reactors. Consecutive 100-L batches using new or recycled media produced ZnS NPs with highly reproducible ~2-nm average crystallite size (ACS) and yields of ~0.5 g L(-1), similar to the small-scale batches. The 900-L pilot plant reactor produced ~320 g ZnS without process optimization or replacement of used medium; this quantity would be sufficient to form a ZnS thin film with ~120 nm thickness over 0.5 m width × 13 km length. At all scales, the bacteria produced significant amounts of acetic, lactic, and formic acids, which could be neutralized by the controlled addition of sodium hydroxide without the use of an organic pH buffer, eliminating 98 % of the buffer chemical costs. The final NP products were characterized using XRD, ICP-OES, TEM, FTIR, PL, DLS, HPLC, and C/N analyses, which confirmed that the growth medium without organic buffer enhanced the ZnS NP properties by reducing carbon and nitrogen surface coatings and supporting better dispersivity with similar ACS.

  19. Petrochemical wastewater treatment with a pilot-scale bioaugmented biological treatment system

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    In solving the deterioration of biological treatment system treating petrochemical wastewater under low temperatures,bioaugmentation technology was adopted by delivering engineering bacteria into a pilot-scale two-stage anoxic-oxic (A/O)process based on previous lab-scale study. Experimental results showed that when the concentrations of COD and NH4+-N of the influent were 370~910 mg/L and 10~70 mg/L, the corresponding average concentrations of those of effluent were about 80 mg/L and 8 mg/L respectively, which was better than the Level I criteria of the Integrated Wastewater Discharge Standard (GB8978-1996). According to GC-MS analysis of the effluents from both the wastewater treatment plant (WWTP) and the pilot system, there were 68 kinds of persistent organic pollutants in the WWTP effluent, while there were only 32 in that of the pilot system. In addition, the amount of the organics in the effluent of the pilot system reduced by almost 50% compared to that of the WWTP. As a whole, after bioaugmentation, the organic removal efficiency of the wastewater treatment system obviously increased.

  20. Inventory of future power and heat production technologies. Partial report Gasification with gas turbine/engine for power plants; Incl. English lang. appendix of 24 p. titled 'Status of large-scale biomass gasification for power production'; Inventering av framtidens el och vaermeproduktionstekniker. Delrapport Foergasning med gasturbin/motor foer kraftvaerk

    Energy Technology Data Exchange (ETDEWEB)

    Waldheim, Lars; Larsson, Eva K. (TPS Termiska Processer, Nykoeping (Sweden))

    2008-12-15

    This subproject is limited to applications with gas turbines or engines from approximately 1 MWe and firing of gas in a boiler either as indirect cofiring or as separate firing of gas from waste gasification. Gasification with gas engine, BIG-ICE (Biomass Integrated Gasification Internal-Combustion Engine) is realized in approximately 10 plants in Europe between 1 and 7 MWe. The gas needs to be cleaned from particles and tar before it is fed to the engine. A number of different gasifiers and gas cleaning technologies are applied in these prototypes, and in certain cases a second generation is being built. Gas engines from GE Jenbacher are most common, but there are also other producers with engines for low-calorific-value gas. The exhausts from engines must, unlike gas turbines, be cleaned catalytically, but emissions of hydrocarbons in particular are still higher than from gas turbines. It is possible to increase the electricity generation by applying a 'bottoming cycle' in the form of a steam or an ORC cycle. Such a plant with ORC has been started in Austria this year. During the 1990's expectations were high concerning the development of biomass gasification with gas turbine in a combined cycle BIG-CC (Biomass Integrated Gasification Combined Cycle) towards commercialisation. Two demonstration plants were built for the same gas turbine model, Siemens SGT 100 (earlier Typhoon); Vaernamo with pressurised gasification and ARBRE in Eggborough, England, with atmospheric gasification. The atmospheric technology has basically the same demands on gas cleaning as in the engine application, but downstream the gas is compressed to the pressure required by the gas turbine. In pressurised gasification, the gasifier pressure is set by the gas turbine. The gas is not cooled below 350-400 deg C and is cleaned in a high-temperature filter. Despite successful demonstration in Vaernamo, no more plants have been built. The ARBRE plant was never put into regular

  1. Pilot Scale Production of Manganese Ferroalloys Using Heat-Treated Mn-Nodules

    Science.gov (United States)

    Tangstad, Merete; Ringdalen, Eli; Manilla, Edmundo; Davila, Daniel

    2016-12-01

    Pilot-scale experiments are one way to investigate the process patterns and the reaction mechanisms of processes and raw materials. To understand a process fully, both theoretical considerations as well as small-scale investigations are needed; nevertheless, the complex patterns of chemical reactions and physical phenomena can best be studied in pilot-scale investigations. After studying the chemical and mineralogical properties, the strength and the melting behavior of Mn-nodules, presented in a previous paper, the process behavior of the ore is studied in a pilot scale experiment. The industrial process is simulated in a top-and bottom-electrode furnace operated at about 150 kW. The high-strength, low-melting Mn-nodules produced by Autlan were the main raw material mixed with Comilog ore and some lime. It was shown that the Mn-nodules behave in principle like other commercial Mn-raw materials. The ore will at the border of the high-temperature area produce a liquid in coexistence with a MnO phase. As the ore is reaching the cokebed zone, the ore is already fully reduced. The ore will not be reduced much more in the cokebed area. The slag will be tapped at the composition close to the liquidus composition, as observed for other Mn-raw materials, and thus, also follow the well-known rule of lower MnO content in the slag with higher basicity.

  2. Pilot Scale Production of Manganese Ferroalloys Using Heat-Treated Mn-Nodules

    Science.gov (United States)

    Tangstad, Merete; Ringdalen, Eli; Manilla, Edmundo; Davila, Daniel

    2017-02-01

    Pilot-scale experiments are one way to investigate the process patterns and the reaction mechanisms of processes and raw materials. To understand a process fully, both theoretical considerations as well as small-scale investigations are needed; nevertheless, the complex patterns of chemical reactions and physical phenomena can best be studied in pilot-scale investigations. After studying the chemical and mineralogical properties, the strength and the melting behavior of Mn-nodules, presented in a previous paper, the process behavior of the ore is studied in a pilot scale experiment. The industrial process is simulated in a top-and bottom-electrode furnace operated at about 150 kW. The high-strength, low-melting Mn-nodules produced by Autlan were the main raw material mixed with Comilog ore and some lime. It was shown that the Mn-nodules behave in principle like other commercial Mn-raw materials. The ore will at the border of the high-temperature area produce a liquid in coexistence with a MnO phase. As the ore is reaching the cokebed zone, the ore is already fully reduced. The ore will not be reduced much more in the cokebed area. The slag will be tapped at the composition close to the liquidus composition, as observed for other Mn-raw materials, and thus, also follow the well-known rule of lower MnO content in the slag with higher basicity.

  3. Integrated coal gasification combined cycle

    Science.gov (United States)

    Richards, P. C.; Wijffels, J.-B.; Zuideveld, P. L.

    Features of the integrated coal gasification combined cycle power plants are described against the backdrop of the development and first commercial application of the shell coal gasification process. Focus is on the efficiency and excellent environmental performance of the integrated coal gasification combined power plants. Current IGCC projects are given together with an outline of some of the options for integrating coal gasification with combined cycles and also other applications of synthesis gas.

  4. Modeling the Pyrochemical Reduction of Spent UO2 Fuel in a Pilot-Scale Reactor

    Energy Technology Data Exchange (ETDEWEB)

    Steven D. Herrmann; Michael F. Simpson

    2006-08-01

    A kinetic model has been derived for the reduction of oxide spent nuclear fuel in a radial flow reactor. In this reaction, lithium dissolved in molten LiCl reacts with UO2 and fission product oxides to form a porous, metallic product. As the reaction proceeds, the depth of the porous layer around the exterior of each fuel particle increases. The observed rate of reaction has been found to be only dependent upon the rate of diffusion of lithium across this layer, consistent with a classic shrinking core kinetic model. This shrinking core model has been extended to predict the behavior of a hypothetical, pilot-scale reactor for oxide reduction. The design of the pilot-scale reactor includes forced flow through baskets that contain the fuel particles. The results of the modeling indicate that this is an essential feature in order to minimize the time needed to achieve full conversion of the fuel.

  5. Pilot-scale base hydrolysis processing of HMX-based plastic-bonded explosives

    Energy Technology Data Exchange (ETDEWEB)

    Flesner, R.L.; Dell`Orco, P.C.; Spontarelli, T.; Bishop, R.L.; Skidmore, C.B.; Uher, K.; Kramer, J.F.

    1997-10-01

    Los Alamos National Laboratory has demonstrated that many energetic materials can be rendered non-energetic via reaction with sodium hydroxide or ammonia. This process is known as base hydrolysis. A pilot scale reactor has been developed to process up to 20 kg of plastic bonded explosive in a single batch operation. In this report, we discuss the design and operation of the pilot scale reactor for the processing of PBX 9404, a standard Department of Energy plastic bonded explosive containing HMX and nitrocellulose. Products from base hydrolysis, although non-energetic, still require additional processing before release to the environment. Decomposition products, destruction efficiencies, and rates of reaction for base hydrolysis will be presented. Hydrothermal processing, previously known as supercritical water oxidation, has been proposed for converting organic products from hydrolysis to carbon dioxide, nitrogen, and nitrous oxide. Base hydrolysis in combination with hydrothermal processing may yield a viable alternative to open burning/open detonation for destruction of many energetic materials.

  6. Pilot-scale base hydrolysis processing of HMX-based plastic-bonded explosives

    Energy Technology Data Exchange (ETDEWEB)

    Flesner, R.L.; Dell`orco, P.C.; Spontarelli, T.; Bishop, R.L.; Skidmore, C.; Uher, K.J.; Kramer, J.F.

    1996-07-01

    Los Alamos National Laboratory has demonstrated that many energetic materials can be rendered non-energetic via reaction with sodium hydroxide or ammonia. This process is known as base hydrolysis. A pilot scale reactor has been developed to process up to 20 kg of plastic bonded explosive in a single batch operation. In this report, we discuss the design and operation of the pilot scale reactor for the processing of PBX 9404, a standard Department of Energy plastic bonded explosive containing HMX and nitrocellulose. Products from base hydrolysis, although non-energetic, still require additional processing before release to the environment Decomposition products, destruction efficiencies, and rates of reaction for base hydrolysis will be presented. Hydrothermal processing, previously known as supercritical water oxidation, has been proposed for converting organic products from hydrolysis to carbon dioxide, nitrogen, and nitrous oxide. Base hydrolysis in combination with hydrothermal processing may yield a viable alternative to open burning/open detonation for destruction of many energetic materials.

  7. Pilot-scale development of a low-NOx coal-fired tangential system

    Science.gov (United States)

    Kelly, J. T.; Brown, R. A.; Chu, E. K.; Wightman, J. B.; Pam, R. L.; Swenson, E. L.; Merrick, E. B.; Busch, C. F.

    1981-08-01

    A 293 kWt (1 million Btu/hr) pilot scale facility is used to develop a low NOx pulverized coal fired tangential system. A burner concept is developed which achieves low NOx by directing the fuel and a fraction of the secondary combustion air into the center of the furnace, with the remaining secondary combustion air directed horizontally and parallel to the furnance walls. Such separation of secondary combustion air creates a fuel rich zone in the center of the furnace where NOx production is minimized. This combustion modification technique lowers NOx 64%, relative to conventional tangential firing, by injecting 85% of the secondary air along the furnace walls. Under these conditions, NO emissions are 180 ppm corrected to 0% 02. Also at these conditions, CO, UHC, and unburned carbon emissions are less than 40 ppm, 3 ppm, and 2.4%, respectively, comparable to conventional tangentially fired pilot scale results.

  8. Development and piloting the Woman Centred Care Scale (WCCS).

    Science.gov (United States)

    Brady, Susannah; Bogossian, Fiona; Gibbons, Kristen

    2017-06-01

    In midwifery we espouse a woman centred care approach to practice, yet in midwifery education no valid instrument exists with which to measure the performance of these behaviours in midwifery students. To develop and validate an instrument to measure woman centred care behaviours in midwifery students. We identified four core concepts; woman's sphere, holism, self-determination and the shared power relationship. We mapped 18 individual descriptive care behaviours (from the Australian National Competency Standards for the Midwife) to these concepts to create an instrument to articulate and measure care behaviours that are specifically woman centred. Review by expert midwifery clinicians ensured face, content and construct validity of the scale and predictive validity and reliability were tested in a simulated learning environment. Midwifery students were video recorded performing a clinical skill and the videos were reviewed and rated by two expert clinicians who assessed the woman centred care behaviours demonstrated by the students (n=69). Test and re-test reliability of the instrument was high for each of the individual raters (Kappa 0.946 and 0.849 respectively pcentred care behaviours (Kappa 0.470, pstudents who had repeated exposures to higher levels of simulation fidelity demonstrated higher levels of woman centred care behaviours. The WCCS has implications for education and the wider midwifery profession in recognising and maintaining practice consistent with the underlying philosophy of woman centred care. Copyright © 2016 Australian College of Midwives. Published by Elsevier Ltd. All rights reserved.

  9. Simulated control in Aspen Dynamics for the production of limonene epoxide at pilot scale

    OpenAIRE

    Yeison Agudelo Arenas; Rolando Barrera Zapata

    2016-01-01

    In this contribution is reported the study and analysis of the control system (simulated) for the process of obtaining limonene epoxide. The modelling of the process at pilot scale was implemented in the software Aspen Plus from literature reports. Aspen Dynamics was used for the study of the process control. The model allows observing the behavior of the variables of interest in the process such as outflows from the distillation tower, heat duty, operating temperaturas and purity of the fina...

  10. Pilot-scale testing membrane bioreactor for wastewater reclamation in industrial laundry

    DEFF Research Database (Denmark)

    Andersen, Martin; Kristensen, Gert Holm; Brynjolf, M.;

    2002-01-01

    A pilot-scale study of membrane bioreactor treatment for reclamation of wastewater from Berendsen Textile Service industrial laundry in Søborg, Denmark was carried out over a 4 month period. A satisfactory COD degradation was performed resulting in a low COD in the permeate (< 50 mg/l). To obtain...... of water to the wash processes. Reuse of the permeate in all rinsing steps requires additional treatment through reverse osmosis....

  11. Synthesis in pilot plant scale and physical properties of sulfonated polystyrene

    OpenAIRE

    Martins, Cristiane R.; Ruggeri,Giacommo; Paoli,Marco-A. De

    2003-01-01

    The homogenous sulfonation of polystyrene was developed in a pilot plant scale producing polymers with different sulfonation degrees (18 to 22 mole % of sulfonated styrene units). The reaction yield depends chiefly on the concentration ratio of acetyl sulfate and polystyrene. The morphological and thermal properties of the sulfonated polystyrene obtained by homogeneous sulfonation were studied by means of scanning electron microscopy, differential scanning calorimetry and thermogravimetry. Th...

  12. Pilot-scale testing membrane bioreactor for wastewater reclamation in industrial laundry.

    Science.gov (United States)

    Andersen, M; Kristensen, G H; Brynjolf, M; Grüttner, H

    2002-01-01

    A pilot-scale study of membrane bioreactor treatment for reclamation of wastewater from Berendsen Textile Service industrial laundry in Søborg, Denmark was carried out over a 4 month period. A satisfactory COD degradation was performed resulting in a low COD in the permeate (treatment, addition of nitrogen was necessary. The biodegradability of the permeate was very low (BOD5 treatment through reverse osmosis.

  13. Transformation of Bisphenol A in Water Distribution Systems, A Pilot-scale Study

    Science.gov (United States)

    Halogenations of bisphenol A (BPA) in a pilot-scale water distribution system (WDS) of cement-lined ductile cast iron pipe were investigated under the condition: pH 7.3±0.3, water flow velocity of 1.0 m/s, and 25 °C ± 1 °C in water temperature. The testing water was chlorinated f...

  14. Smouldering Remediation (STAR) Technology: Field Pilot Tests and First Full Scale Application

    Science.gov (United States)

    Gerhard, J.; Kinsman, L.; Torero, J. L.

    2015-12-01

    STAR (Self-sustaining Treatment for Active Remediation) is an innovative remediation technology based on the principles of smoldering combustion where the contaminants are the fuel. The self-sustaining aspect means that a single, local ignition event can result in many days of contaminant destruction in situ. Presented research to date has focused on bench scale experiments, numerical modelling and process understanding. Presented here is the maturation of the in situ technology, including three field pilot tests and a full-scale implementation to treat coal tar-impacted soils. The first pilot determined a Radius of Influence (ROI) for a single ignition of approximately eight feet with an average propagation rate of the reaction of approximately one foot per day. TPH concentrations in soils were reduced from 10,000 milligrams per kilogram to a few hundred milligrams per kilogram. The second pilot was conducted in an area of significant void spaces created through the anthropogenic deposition of clay bricks and tiles. The void spaces led to pre-mature termination of the combustion reaction, limiting ROI and the effectiveness of the technology in this setting. The third case study involved the pilot testing, design, and full-scale implementation of STAR at a 37-acre former chemical manufacturing facility. Three phases of pilot testing were conducted within two hydrogeologic units at the site (i.e., surficial fill and deep alluvial sand units). Pilot testing within the fill demonstrated self-sustained coal tar destruction rates in excess of 800 kg/day supported through air injection at a single well. Deep sand unit testing (twenty-five feet below the water table) resulted in the treatment of a targeted six-foot layer of impacted fine sands to a radial distance of approximately twelve feet. These results (and additional parameters) were used to develop a full-scale STAR design consisting of approximately 1500 surficial fill ignition points and 500 deep sand ignition

  15. Trace element emissions when firing pulverized coal in a pilot-scale combustion facility

    Energy Technology Data Exchange (ETDEWEB)

    Miller, S.F.; Wincek, R.T.; Miller, B.G.; Scaroni, A.W.

    1998-07-01

    Strategies are being developed at Penn State to produce ultralow emissions when firing coal-based fuels, i.e., micronized coal and coal-water slurry fuel (CWSF), in industrial boilers. The work is being conducted on the bench, pilot, and demonstration scale, and the emissions being addressed are SO{sub 2}, NO{sub x}, fine particulate matter (PM{sub 10} and PM{sub 2.5}), and air toxics (trace elements and volatile organic compounds). Technical issues related to trace element emissions that are to be addressed include: (1) the effectiveness of coal cleaning; (2) the effect of fuel form (CWSF and pulverized coal); (3) partitioning between the solid and vapor phases; (4) the effect of boiler size; (5) penetration through particulate control devices; (6) the effect of sootblowing; and (7) mercury speciation. This paper discusses the results of preliminary work to determine trace element emissions when firing a raw and cleaned pulverized coal in a pilot-scale combustor. A companion paper, which follows in the proceedings, gives the results of polynuclear aromatic hydrocarbon (PAH) emissions testing in the pilot-scale combustor and in a small industrial boiler. Results from fine particulate testing is found elsewhere in the proceedings.

  16. Inventory of future power and heat production technologies. Partial report Gasification with gas turbine/engine for power plants; Incl. English lang. appendix of 24 p. titled 'Status of large-scale biomass gasification for power production'; Inventering av framtidens el och vaermeproduktionstekniker. Delrapport Foergasning med gasturbin/motor foer kraftvaerk

    Energy Technology Data Exchange (ETDEWEB)

    Waldheim, Lars; Larsson, Eva K. (TPS Termiska Processer, Nykoeping (Sweden))

    2008-12-15

    This subproject is limited to applications with gas turbines or engines from approximately 1 MWe and firing of gas in a boiler either as indirect cofiring or as separate firing of gas from waste gasification. Gasification with gas engine, BIG-ICE (Biomass Integrated Gasification Internal-Combustion Engine) is realized in approximately 10 plants in Europe between 1 and 7 MWe. The gas needs to be cleaned from particles and tar before it is fed to the engine. A number of different gasifiers and gas cleaning technologies are applied in these prototypes, and in certain cases a second generation is being built. Gas engines from GE Jenbacher are most common, but there are also other producers with engines for low-calorific-value gas. The exhausts from engines must, unlike gas turbines, be cleaned catalytically, but emissions of hydrocarbons in particular are still higher than from gas turbines. It is possible to increase the electricity generation by applying a 'bottoming cycle' in the form of a steam or an ORC cycle. Such a plant with ORC has been started in Austria this year. During the 1990's expectations were high concerning the development of biomass gasification with gas turbine in a combined cycle BIG-CC (Biomass Integrated Gasification Combined Cycle) towards commercialisation. Two demonstration plants were built for the same gas turbine model, Siemens SGT 100 (earlier Typhoon); Vaernamo with pressurised gasification and ARBRE in Eggborough, England, with atmospheric gasification. The atmospheric technology has basically the same demands on gas cleaning as in the engine application, but downstream the gas is compressed to the pressure required by the gas turbine. In pressurised gasification, the gasifier pressure is set by the gas turbine. The gas is not cooled below 350-400 deg C and is cleaned in a high-temperature filter. Despite successful demonstration in Vaernamo, no more plants have been built. The ARBRE plant was never put into regular

  17. Development of an advanced, continuous mild gasification process for the production of co-products (Tasks 2, 3, and 4. 1 to 4. 6), Volume 2

    Energy Technology Data Exchange (ETDEWEB)

    Knight, R.A.; Gissy, J.L.; Onischak, M.; Babu, S.P.; Carty, R.H. (Institute of Gas Technology, Chicago, IL (United States)); Duthie, R.G. (Bechtel Group, Inc., San Francisco, CA (United States)); Wootten, J.M. (Peabody Holding Co., Inc., St. Louis, MO (United States))

    1991-09-01

    Volume 2 contains information on the following topics: (1) Mild Gasification Technology Development: Process Research Unit Tests Using Slipstream Sampling; (2) Bench-Scale Char Upgrading Study; (3) Mild Gasification Technology Development: System Integration Studies. (VC)

  18. Start up and operation of a pilot scale aerobic granular SBR

    Energy Technology Data Exchange (ETDEWEB)

    Morales, N.; Figueroa, M.; Val del Rio, A.; Mosquera-Corral, A.; Campos, J. L.; Mendez, R.

    2009-07-01

    The development of biomass in the form of aerobic granules is being recently under study as an improvement of conventional activated sludge system. Aerobic granules have been formed treating synthetic, municipal and industrial wastewaters in lab scale reactors, achieving good performances. The aim of this work is the study of the development and operation of aerobic granules in a pilot scale sequencing batch reactor (SBR). A SBR with a working volume of 100 L, an internal diameter of 30 cm and a useful height of 150 cm was used. (Author)

  19. Reaction kinetics of solid fuels during entrained flow gasification

    Energy Technology Data Exchange (ETDEWEB)

    Tremel, Alexander

    2012-10-24

    Despite the application of entrained flow gasification on larger scales, the reaction rates in the hot conversion zone are almost unknown. But the knowledge of the rates of the gasification reactions at high temperature and high pressure is crucial for the detailed design and optimisation of these gasifiers. This dissertation provides measurements of fuel conversion under operation conditions relevant to industrial gasifiers and aims at the transfer of the data to larger scale applications. A novel pilot-scale research reactor is developed that enables the study of gasification reactions at high temperature, high pressure and under entrained flow conditions. The Pressurised High Temperature Entrained Flow Reactor (PiTER) is operated at up to 1600 C and 4.0 MPa in pyrolysis and gasification experiments. The data set is extended by measurements in an atmospheric entrained flow reactor and a pressurised wire mesh reactor. Devolatilisation and gasification behaviour of a wide range of fuels is analysed including anthracite, bituminous coal, lignite, biocoal (from hydrothermal carbonisation), and biomass; however, Rhenish lignite is used in most of the experiments. The pyrolysis data enable the validation of a simple first order reaction model that describes the influence of pressure, temperature, and residence time on volatile yield. Char samples collected from the three reactors are analysed using laboratory procedures and bench-scale setups. Specific char surface area is measured by CO{sub 2} adsorption at 273 K, and is found to be significantly influenced by char conversion, reaction temperature, and devolatilisation pressure. The surface data are described by an extension of the Random Pore Model. Intrinsic char reactivity is measured in a pressurised thermogravimetric analyser and the influence of reactant partial pressure and temperature on the char-CO{sub 2} and char-H{sub 2}O reaction is studied. The intrinsic reaction rate is described by nth order and

  20. Numerical investigation of the staged gasification of wet wood

    Science.gov (United States)

    Donskoi, I. G.; Kozlov, A. N.; Svishchev, D. A.; Shamanskii, V. A.

    2017-04-01

    Gasification of wooden biomass makes it possible to utilize forestry wastes and agricultural residues for generation of heat and power in isolated small-scale power systems. In spite of the availability of a huge amount of cheap biomass, the implementation of the gasification process is impeded by formation of tar products and poor thermal stability of the process. These factors reduce the competitiveness of gasification as compared with alternative technologies. The use of staged technologies enables certain disadvantages of conventional processes to be avoided. One of the previously proposed staged processes is investigated in this paper. For this purpose, mathematical models were developed for individual stages of the process, such as pyrolysis, pyrolysis gas combustion, and semicoke gasification. The effect of controlling parameters on the efficiency of fuel conversion into combustible gases is studied numerically using these models. For the controlling parameter are selected heat inputted into a pyrolysis reactor, the excess of oxidizer during gas combustion, and the wood moisture content. The process efficiency criterion is the gasification chemical efficiency accounting for the input of external heat (used for fuel drying and pyrolysis). The generated regime diagrams represent the gasification efficiency as a function of controlling parameters. Modeling results demonstrate that an increase in the fraction of heat supplied from an external source can result in an adequate efficiency of the wood gasification through the use of steam generated during drying. There are regions where it is feasible to perform incomplete combustion of the pyrolysis gas prior to the gasification. The calculated chemical efficiency of the staged gasification is as high as 80-85%, which is 10-20% higher that in conventional single-stage processes.

  1. Pilot-scale tests of an innovative 'serial self-turning reactor' composting technology in Thailand.

    Science.gov (United States)

    Sungsomboon, Praj-ya; Chaisomphob, Taweep; Bongochgetsakul, Nattakorn; Ishida, Tetsuya

    2013-02-01

    Composting facilities in Thailand have faced various operational problems, resulting in the emission of odours, incomplete digestion of waste organics, and higher than desired costs. Composting technologies imported from developed countries tend to be sized for larger communities and are otherwise not suited for the rural communities that comprise more than 80% of all communities in Thailand. This article addresses the research and development of a novel composting technology aimed at filling this observed need. The study was divided into two parts: (1) the development of a new composting technology and fabrication of a prototype configuration of equipment; and (2) scale-up and study on a pilot-scale using real rubbish. The proposed technology, called 'serial self-turning reactor (STR)', entailed a vertical flow composting system that consisted of a set of aerobic reactors stacked on a set of gravity fed turning units. In-vessel bioreactor technology enables the operator to control composting conditions. The researchers found that a tower-like STR results in flexibility in size scale and waste processing residence time. The pilot-scale experiments showed that the proposed system can produce good quality compost while consuming comparatively little energy and occupying a compact space, compared to traditional land-intensive windrow composting facilities.

  2. A pilot-scale trial of an improved galvanic deoxidation process for refining molten copper

    Science.gov (United States)

    Soral, P.; Pal, U.; Larson, H. R.; Schroeder, B.

    1999-04-01

    A laboratory-scale galvanic deoxidation technology developed by earlier workers has been improved, with the aim of developing a prototype pilot-scale deoxidation unit. Each deoxidation cell consists of a one end-closed yttria-stabilized zirconia (YSZ) tube coated with a Ni-YSZ cermet anode on the inner walls. The YSZ tube is immersed, with its closed end in the metallic melt, and an oxygen-chemical-potential gradient across the tube is established by passing a reducing gas through the tube. The melt is then deoxidized by short circuiting it with the anode. Through laboratory experimentation, the nature of the anode/electrolyte interface adhesion was identified to be an important factor in obtaining enhanced deoxidation kinetics. The kinetics of oxygen removal from the melt was increased by an order of magnitude with an improved anode/electrolyte interface. A pilot-scale refining unit consisting of 53 cells with the improved anode/electrolyte interface was manufactured, and a field evaluation of the galvanic deoxidation of copper was conducted. The deoxidation-process model was modified to include multiple deoxidation cells, which were required for the pilot-scale trials, and to analyze the effect of electrolyte/electrode adhesion on deoxidation kinetics. Preliminary studies on process component lifetimes were conducted by investigating the thermal cycling, corrosion behavior of the electrolyte, and stability of the cermet anode structure. Based on the results of the field trial and the analyses of the process component lifetime, future work needed toward commercializing the technology is discussed.

  3. Advanced Gasifier Pilot Plant Concept Definition

    Energy Technology Data Exchange (ETDEWEB)

    Steve Fusselman; Alan Darby; Fred Widman

    2005-08-31

    This report presents results from definition of a preferred commercial-scale advanced gasifier configuration and concept definition for a gasification pilot plant incorporating those preferred technologies. The preferred commercial gasifier configuration was established based on Cost Of Electricity estimates for an IGCC. Based on the gasifier configuration trade study results, a compact plug flow gasifier, with a dry solids pump, rapid-mix injector, CMC liner insert and partial quench system was selected as the preferred configuration. Preliminary systems analysis results indicate that this configuration could provide cost of product savings for electricity and hydrogen ranging from 15%-20% relative to existing gasifier technologies. This cost of product improvement draws upon the efficiency of the dry feed, rapid mix injector technology, low capital cost compact gasifier, and >99% gasifier availability due to long life injector and gasifier liner, with short replacement time. A pilot plant concept incorporating the technologies associated with the preferred configuration was defined, along with cost and schedule estimates for design, installation, and test operations. It was estimated that a 16,300 kg/day (18 TPD) pilot plant gasifier incorporating the advanced gasification technology and demonstrating 1,000 hours of hot-fire operation could be accomplished over a period of 33 months with a budget of $25.6 M.

  4. Corrosion behavior of Haynes {sup registered} 230 {sup registered} nickel-based super-alloys for integrated coal gasification combined cycle syngas plants. A plant exposure study

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Sungkyu; Lee, Jieun; Kang, Suk-Hwan; Lee, Seung-Jong; Yun, Yongseung [Institute for Advanced Engineering (IAE), Gyeonggi-do (Korea, Republic of). Plant Engineering Center; Kim, Min Jung [Sungkyunkwan Univ, Gyeonggi-do (Korea, Republic of). Advanced Materials Technology Research Center

    2015-07-01

    The corrosion behavior of commercially available Haynes {sup registered} 230 {sup registered} nickel-based alloy samples was investigated by exposure to coal-gasifying integrated coal gasification combined cycle pilot plant facilities affiliated with the Institute for Advanced Engineering (2.005 MPa and 160-300 C). The morphological and microstructural analyses of the exposed samples were conducted using scanning electron microscopy and energy-dispersive X-ray spectroscopy analysis on the external surface of the recovered corrosion test samples to obtain information of the corrosion scale. These analyses based on the pre- and post-exposure corrosion test samples combined with thermodynamic Ellingham-Pourbaix stability diagrams provided preliminary insight into the mechanism of the observed corrosion behavior prevailing in the piping materials that connected the particulate removal unit and water scrubber of the integrated coal gasification combined cycle pilot plant. Uniform material wastage was observed after 46 hours of operation, and a preliminary corrosion mechanism was suggested: the observed material waste and corrosion behavior of the Haynes {sup registered} 230 {sup registered} nickel-based alloy samples cut off from the coal syngas integrated coal gasification combined cycle plant were explained by the formation of discontinuous (complex) oxide phases and subsequent chlorine-induced active oxidation under the predominantly reducing environment encountered. This contribution continues the already published studies of the Fe-Ni-Cr-Co alloy Haynes {sup registered} 556 {sup registered}.

  5. Gasification of black liquor

    Science.gov (United States)

    Kohl, Arthur L.

    1987-07-28

    A concentrated aqueous black liquor containing carbonaceous material and alkali metal sulfur compounds is treated in a gasifier vessel containing a relatively shallow molten salt pool at its bottom to form a combustible gas and a sulfide-rich melt. The gasifier vessel, which is preferably pressurized, has a black liquor drying zone at its upper part, a black liquor solids gasification zone located below the drying zone, and a molten salt sulfur reduction zone which comprises the molten salt pool. A first portion of an oxygen-containing gas is introduced into the gas space in the gasification zone immediatley above the molten salt pool. The remainder of the oxygen-containing gas is introduced into the molten salt pool in an amount sufficient to cause gasification of carbonaceous material entering the pool from the gasification zone but not sufficient to create oxidizing conditions in the pool. The total amount of the oxygen-containing gas introduced both above the pool and into the pool constitutes between 25 and 55% of the amount required for complete combustion of the black liquor feed. A combustible gas is withdrawn from an upper portion of the drying zone, and a melt in which the sulfur content is predominantly in the form of alkali metal sulfide is withdrawn from the molten salt sulfur reduction zone.

  6. Conbustion and gasification technologies

    Energy Technology Data Exchange (ETDEWEB)

    Egsgaard, H. [Risoe National Lab., Plant Res. Dept., Roskilde (Denmark); Hansen, U. [Univ. Rostock (Germany); Arendt Jensen, P.; Glarborg, P. [Technical Univ. of Denmark, Kgs. Lyngby (Denmark); Nielsen, C. [ELSAM, Fredericia (Denmark)

    2003-11-01

    The combustion of solid biomass to produce heat is an established technology, be it either the direct generation of heat or some complex process with intermediate conversion steps yielding motive power or electric energy. Traditionally biomass has been converted in grate or stoker type boilers. Use of biomass in simple stoves in developing countries accounts for a large fraction of the global consumption of energy. Modern energy conversion machines are not well suited to burn biofuels as they are designed and optimised for clean gaseous and liquid fuels. During the last twenty years combustion technologies like suspension firing and fluidized bed have been applied. Gasification of wood fuel has a long tradition, especially in small units. A considerable effort has been made towards the use of gasification as part of CHP strategies. One reason for considering gasification is that the combustion of solid biomass is changed into the more attractive process of burning gas and the inorganic material in the biomass does not enter the final combustion zone. The gasifiers fall into three categories: Fixed bed gasifiers, fluidised bed gasifiers and entrained flow gasifiers. Electricity production by SOFC fuel is a way to obtain high efficiency in electricity production. Gasification and SOFC fuel cell conversion systems based on biomass should be considered. The highly purified gasification gas has the potential to be used directly in SOFC cells or alternatively steam-reformed. Thermal conversion of biomass has been investigated for many years as a possible source of renewable liquid fuels. Fast pyrolysis is an advanced process that gives a yield of Biofuels up to 80% on dry feed, typically 65% liquids and 10% non-condensable gases. (BA)

  7. Carbon dioxide sorption capacities of coal gasification residues.

    Science.gov (United States)

    Kempka, Thomas; Fernández-Steeger, Tomás; Li, Dong-Yong; Schulten, Marc; Schlüter, Ralph; Krooss, Bernhard M

    2011-02-15

    Underground coal gasification is currently being considered as an economically and environmentally sustainable option for development and utilization of coal deposits not mineable by conventional methods. This emerging technology in combination with carbon capture and sorptive CO2 storage on the residual coke as well as free-gas CO2 storage in the cavities generated in the coal seams after gasification could provide a relevant contribution to the development of Clean Coal Technologies. Three hard coals of different rank from German mining districts were gasified in a laboratory-scale reactor (200 g of coal at 800 °C subjected to 10 L/min air for 200 min). High-pressure CO2 excess sorption isotherms determined before and after gasification revealed an increase of sorption capacity by up to 42%. Thus, physical sorption represents a feasible option for CO2 storage in underground gasification cavities.

  8. A Pilot-Scale System for Carbon Molecular Sieve Hollow Fiber Membrane Manufacturing

    KAUST Repository

    Karvan, O.

    2012-12-21

    Carbon molecular sieve (CMS) membranes offer advantages over traditional polymeric membrane materials, but scale-up of manufacturing systems has not received much attention. In the recent decade, there has been a dramatic increase in fundamental research on these materials with a variety of applications being studied. The results from a pilot-scale CMS production system are presented. This system was designed based on extensive laboratory research, and hollow fiber membranes produced in this system show similar performance compared to membranes produced using a smaller bench-scale system. After optimizing the system design, a 93% recovery of the precursor fibers for use in membrane module preparation were obtained. © 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  9. Optimizing the configuration of a clearwell by integrating pilot and full-scale tracer testing

    Institute of Scientific and Technical Information of China (English)

    LIU Wenjun; DU Zhipeng; JIN Junwei

    2007-01-01

    In this paper,the main factors impacting the plug flow pattern of a clearwell were investigated by integrating pilot-scale,full-scale clearwell tracer testing and computational fluid dynamics (CFD) simulation.It was found that pilot tracer testing,full-scale tracer testing and CFD simulation all demonstrated that the correlation between the ratio of t10/T and L/W can be approximately expressed by:t10/T= 0.189 41n(L/W)-0.049 4.This study confirmed that the installation of baffles within clearwells is an efficient way to optimize their configuration.In addition,the inlet velocity has a minimal contribution to the ratio of t10/T.However,the ratio of turning channel width to charmel width (d/W)significantly contributes to the ratio of t10/T.The optimal ratio of d/W is 0.8-1.2 for maintaining better plug flow pattern.The number of turning channels is one of the main factors that impact the ratio of t10/T.When increasing the number of turning channels,a lower ratio of t10/T is obtained.

  10. Laboratory and pilot-scale bioremediation of pentaerythritol tetranitrate (PETN) contaminated soil.

    Science.gov (United States)

    Zhuang, Li; Gui, Lai; Gillham, Robert W; Landis, Richard C

    2014-01-15

    PETN (pentaerythritol tetranitrate), a munitions constituent, is commonly encountered in munitions-contaminated soils, and pose a serious threat to aquatic organisms. This study investigated anaerobic remediation of PETN-contaminated soil at a site near Denver Colorado. Both granular iron and organic carbon amendments were used in both laboratory and pilot-scale tests. The laboratory results showed that, with various organic carbon amendments, PETN at initial concentrations of between 4500 and 5000mg/kg was effectively removed within 84 days. In the field trial, after a test period of 446 days, PETN mass removal of up to 53,071mg/kg of PETN (80%) was achieved with an organic carbon amendment (DARAMEND) of 4% by weight. In previous laboratory studies, granular iron has shown to be highly effective in degrading PETN. However, for both the laboratory and pilot-scale tests, granular iron was proven to be ineffective. This was a consequence of passivation of the iron surfaces caused by the very high concentrations of nitrate in the contaminated soil. This study indicated that low concentration of organic carbon was a key factor limiting bioremediation of PETN in the contaminated soil. Furthermore, the addition of organic carbon amendments such as the DARAMEND materials or brewers grain, proved to be highly effective in stimulating the biodegradation of PETN and could provide the basis for full-scale remediation of PETN-contaminated sites. Copyright © 2013 Elsevier B.V. All rights reserved.

  11. Scale up and simulation of Vertimill™ pilot test operated with copper ore

    Directory of Open Access Journals (Sweden)

    Douglas Batista Mazzinghy

    2014-01-01

    Full Text Available Vertimill™ has been used in regrind circuits during the past years due to its greater efficiency when compared to the conventional tube ball mill. This paper presents the Vertimill™ pilot grinding tests with a sample of copper ore carried out in closed circuit with a high frequency screen. The sample was crushed 100% to <6 mm. All operating variables were measured under controlled conditions to produce a mass balance of the test. A laboratory batch ball mill was used to characterize the sample in order to determine the energy specific selection function and the breakage function. Previous studies have shown that the Vertimill™ produces larger values of the selection function and a constant scaling factor can be used to simulate the product particle size distribution of the Vertimill™ from the batch ball mill grinding tests. The results of the simulations showed that it is possible to estimate the product particle size distribution of the Vertimill™ pilot scale from breakage parameters determined from a lab-scale batch ball mill. These results confirm that the Vertimill™ and the conventional ball mill use similar mechanisms of impact and that the main difference between them is the intensity and frequency of the impacts.

  12. Performance of a pilot-scale constructed wetland system for treating simulated ash basin water

    Energy Technology Data Exchange (ETDEWEB)

    Dorman, L.; Castle, J.W.; Rodgers, J.H. [Clemson University, Clemson, SC (United States)

    2009-05-15

    A pilot-scale constructed wetland treatment system (CWTS) was designed and built to decrease the concentration and toxicity of constituents of concern in ash basin water from coal-burning power plants. The CWTS was designed to promote the following treatment processes for metals and metalloids: precipitation as non-bioavailable sulfides, co-precipitation with iron oxyhydroxides, and adsorption onto iron oxides. Concentrations of Zn, Cr, Hg, As, and Se in simulated ash basin water were reduced by the CWTS to less than USEPA-recommended water quality criteria. The removal efficiency (defined as the percent concentration decrease from influent to effluent) was dependent on the influent concentration of the constituent, while the extent of removal (defined as the concentration of a constituent of concern in the CWTS effluent) was independent of the influent concentration. Results from toxicity experiments illustrated that the CWTS eliminated influent toxicity with regard to survival and reduced influent toxicity with regard to reproduction. Reduction in potential for scale formation and biofouling was achieved through treatment of the simulated ash basin water by the pilot-scale CWTS.

  13. Devolatilization and Combustion of Tire Rubber and Pine Wood in a Pilot Scale Rotary Kiln

    DEFF Research Database (Denmark)

    Nielsen, Anders R.; Larsen, Morten B.; Glarborg, Peter

    2012-01-01

    Cement production is highly energy intensive and requires large quantities of fuels. For both economical and environmental reasons, there is an increasing tendency for utilization of alternative fuels in the cement industry, examples being tire derived fuels, waste wood, or different types...... of industrial waste. In this study, devolatilization and combustion of large particles of tire rubber and pine wood with equivalent diameters of 10 mm to 26 mm are investigated in a pilot scale rotary kiln able to simulate the process conditions present in the material inlet end of cement rotary kilns...

  14. Final Report: Pilot-scale Cross-flow Filtration Test - Envelope A + Entrained Solids

    Energy Technology Data Exchange (ETDEWEB)

    Duignan, M.R.

    2000-06-27

    This report discusses the results of the operation of a cross-flow filter in a pilot-scale experimental facility that was designed, built, and run by the Experimental Thermal Fluids Laboratory of the Savannah River Technology Center of the Westinghouse Savannah River Company.This filter technology was evaluated for its inclusion in the pretreatment section of the nuclear waste stabilization plant being designed by BNFL, Inc. This plant will be built at the U.S. Department of Energy's Hanford Site as part of the River Protection Project.

  15. TREATMENT OF TEXTILE WASTEWATER USING A CONTINUOUS FLOW ACTIVATED SLUDGE SYSTEM AT PILOT-SCALE

    Directory of Open Access Journals (Sweden)

    M. A. ABOULHASSAN

    2014-11-01

    Full Text Available Textile industry wastewaters contain high concentrations of organic matter, toxic substances and dyes and pigments, and are harmful to receiving environment. Activated sludge system at pilot scale with continuous feeding, was used for the treatment of a dyeing unit effluent. The results showed that treatment allows a removal rate of 40-56 % of chemical oxygen demand (COD, and 13 to 30 % of color. The adsorption on sludge appears to be the main process responsible for the color removal of wastewater generated by textile industry.

  16. Method for Hot Real-Time Analysis of Pyrolysis Vapors at Pilot Scale

    Energy Technology Data Exchange (ETDEWEB)

    Pomeroy, Marc D [National Renewable Energy Laboratory (NREL), Golden, CO (United States)

    2017-09-29

    Pyrolysis oils contain more than 400 compounds, up to 60% of which do not re-volatilize for subsequent chemical analysis. Vapor chemical composition is also complicated as additional condensation reactions occur during quenching and collection of the product. Due to the complexity of the pyrolysis oil, and a desire to catalytically upgrade the vapor composition before condensation, online real-time analytical techniques such as Molecular Beam Mass Spectrometry (MBMS) are of great use. However, in order to properly sample hot pyrolysis vapors at the pilot scale, many challenges must be overcome.

  17. Synthesis in pilot plant scale and physical properties of sulfonated polystyrene

    Directory of Open Access Journals (Sweden)

    Martins Cristiane R.

    2003-01-01

    Full Text Available The homogenous sulfonation of polystyrene was developed in a pilot plant scale producing polymers with different sulfonation degrees (18 to 22 mole % of sulfonated styrene units. The reaction yield depends chiefly on the concentration ratio of acetyl sulfate and polystyrene. The morphological and thermal properties of the sulfonated polystyrene obtained by homogeneous sulfonation were studied by means of scanning electron microscopy, differential scanning calorimetry and thermogravimetry. The glass transition temperature of sulfonated polystyrene increases in relation to pure polystyrene and DCp was evaluated in order to confirm the strong interactions among the ~SO3H groups.

  18. Biological Nitrate Removal from Groundwater by Filamentous Media at Pilot Scale, 2015

    Directory of Open Access Journals (Sweden)

    Leila Keshtgar

    2016-07-01

    Full Text Available Background: The compounds which contain nitrogen entering the environment can cause some problems, such as eutrophication for water resources and potential risk for human health because of methemoglobinemia and cancer. Biological techniques are effective in removing nitrate. The aim of this study was to remove nitrate from groundwater using denitrification. The main objectives of this research were determining the reduction of water nitrate based on different retention time and also the effect of using grape extract as organic matter and electron acceptor in biological nitrate removal from water. Methods: In this experimental study, the effect of heterotrophic Pseudomonas separated from Shiraz wastewater treatment plant on removing nitrate from groundwater was investigated at pilot scale using grape extract as carbon source and filamentous media at constant pH (7±0.1 and temperature (20±1 °C. During this study, 2 pilots were made. Pilot number 1 was used for separation and growth of the above mentioned bacteria (Pseudomonas that are able to remove nitrate. Pilot number 2 was also used for surveying the removal of nitrate by these bacteria. At least, 13 samples were examined in every retention time and each test was repeated for 2 or 3 times. Statistical analysis was performed in SPSS (ver.19 software using one-way repeated measures ANOVA, and Bonferroni tests. Results: According to the results, nitrate removal rates were 49%, 55%, 67% and, 67% at retention times of 1, 1.5, 2, and 2.5 hours, respectively. The best retention time was 2 hours with 67% removal rate (P<0.05. Conclusion: The results showed that using grape extract as the carbon source and proper growth of bacteria in filamentous media led to a significant increase in the removal rate

  19. Entrained Flow Gasification of Biomass

    DEFF Research Database (Denmark)

    Qin, Ke

    concentration, larger feeder gas flow, and longer residence time. Wood, straw, and lignin had similar gasification behavior except with regard to soot formation. The soot yield was lowest during straw gasification possibly because of its high potassium content. The equilibrium product compositions under...... from straw gasification had quite low content of soot while high contents of volatilizable KCl and K2SO4, and thereby appeared as irregular crystals (> 100 nm). During lignin gasification, the filter sample mainly consisted of soot and nonvolatilizable inorganic matter. The parent wood particles...... the wood soot with respect to both oxidation and CO2 gasification. Besides, the wood soot produced at higher temperature was more reactive than the soot produced at lower temperature. Biomass and coal co-gasification experiments were performed in the same entrained flow reactor. The effect of mixing ratio...

  20. Development of New Co-gasification Technology Based on Blast Furnace

    Institute of Scientific and Technical Information of China (English)

    ZHAO Yue-hong; WEN Hao; GUO Zhan-cheng; XU Zhi-hong

    2005-01-01

    A new co-gasification technology was proposed. The core of this co-gasification technology is a gasifier capable of being operated on a wide range of fuels and being reconstructed from blast furnace or shaft furnace.Based on this innovative concept, the lab-scale experiment and modeling study were carried out to demonstrate its technical validity and thermodynamic characteristics. The obtained results indicate that co-gasification process can be undertaken under ideal thermodynamic conditions where quasi-equilibrium could be reached without catalysts and Aspen Plus is a useful tool for this process development. Furthermore, potential applications of co-gasification were discussed.

  1. Considerations Based on Reaction Rate on Char Gasification Behavior in Two-stage Gasifier for Biomass

    Science.gov (United States)

    Taniguchi, Miki; Nishiyama, Akio; Sasauchi, Kenichi; Ito, Yusuke; Akamatsu, Fumiteru

    In order to develop a small-scale gasifier in which biomass can be converted to energy with high efficiency, we planned a gasification process that consists of two parts: pyrolysis part (rotary kiln) and gasification part (downdraft gasifier). We performed fundamental experiments on gasification part and discussed the appropriate conditions such as air supply location, air ratio, air temperature and hearth load. We considered the results by calculating reaction rates of representative reactions on char gasification part and found that water gas reaction is dominant in the reduction area and its behavior gives important information to decide the adequate length of the char layer.

  2. Coal gasification. Quarterly report, July--September 1977

    Energy Technology Data Exchange (ETDEWEB)

    None

    1978-02-01

    The conversion of coal to high-Btu gas requires a chemical and physical transformation of solid coal. However, because coal has widely differing chemical and physical properties, depending on where it is mined, it is difficult to process. Therefore, to develop the most suitable techniques for gasifying coal, ERDA, together with the American Gas Association, is sponsoring the development of several advanced conversion processes. Although the basic coal-gasification chemical reactions are the same for each process, the processes under development have unique characteristics. There are, for example, important differences in reactor configurations and methods of supplying heat for gasification. Moreover, because these processes require high temperatures and some require high pressures, temperature-resistant alloys and new pressure vessels must be developed to obtain reliable performance. A number of the processes for converting coal to high-Btu and to low-Btu gas have reached the pilot plant stage. The responsibility for designing, constructing and operating each of these pilot plants is defined and progress on each during the quarter is described briefly. The accumulation of data for a coal gasification manual and the development of mathematical models of coal gasification processes are reported briefly. (LTN)

  3. Parametric experimental tests of steam gasification of pine wood in a fluidized bed reactor

    Directory of Open Access Journals (Sweden)

    L. Vecchione

    2013-09-01

    Full Text Available Among Renewable Energy Sources (RES, biomass represent one of the most common and suitable solution in order to contribute to the global energy supply and to reduce greenhouse gases (GHG emissions. The disposal of some residual biomass, as pruning from pine trees, represent a problem for agricultural and agro-industrial sectors. But if the residual biomass are used for energy production can become a resource. The most suitable energy conversion technology for the above-mentioned biomass is gasification process because the high C/N ratio and the low moisture content, obtained from the analysis. In this work a small-pilot bubbling-bed gasification plant has been designed, constructed and used in order to obtain, from the pine trees pruning, a syngas with low tar and char contents and high hydrogen content. The activities showed here are part of the activities carried out in the European 7FP UNIfHY project. In particular the aim of this work is to develop experimental test on a bench scale steam blown fluidized bed biomass gasifier. These tests will be utilized in future works for the simulations of a pilot scale steam fluidized bed gasifier (100 kWth fed with different biomass feedstock. The results of the tests include produced gas and tar composition as well gas, tar and char yield. Tests on a bench scale reactor (8 cm I.D. were carried out varying steam to biomass ratio from 0.5, 0.7 and 1 to 830°C.

  4. Fermentative lactic acid production from coffee pulp hydrolysate using Bacillus coagulans at laboratory and pilot scales.

    Science.gov (United States)

    Pleissner, Daniel; Neu, Anna-Katrin; Mehlmann, Kerstin; Schneider, Roland; Puerta-Quintero, Gloria Inés; Venus, Joachim

    2016-10-01

    In this study, the lignocellulosic residue coffee pulp was used as carbon source in fermentative l(+)-lactic acid production using Bacillus coagulans. After thermo-chemical treatment at 121°C for 30min in presence of 0.18molL(-1) H2SO4 and following an enzymatic digestion using Accellerase 1500 carbon-rich hydrolysates were obtained. Two different coffee pulp materials with comparable biomass composition were used, but sugar concentrations in hydrolysates showed variations. The primary sugars were (gL(-1)) glucose (20-30), xylose (15-25), sucrose (5-11) and arabinose (0.7-10). Fermentations were carried out at laboratory (2L) and pilot (50L) scales in presence of 10gL(-1) yeast extract. At pilot scale carbon utilization and lactic acid yield per gram of sugar consumed were 94.65% and 0.78gg(-1), respectively. The productivity was 4.02gL(-1)h(-1). Downstream processing resulted in a pure formulation containing 937gL(-1)l(+)-lactic acid with an optical purity of 99.7%.

  5. Second-order chlorine decay and trihalomethanes formation in a pilot-scale water distribution systems.

    Science.gov (United States)

    Li, Cong; Yang, Y Jeffrey; Yu, Jieze; Zhang, Tu-qiao; Mao, Xinwei; Shao, Weiyun

    2012-08-01

    It is well known that model-building of chlorine decay in real water distribution systems is difficult because chlorine decay is influenced by many factors (e.g., bulk water demand, pipe-wall demand, piping material, flow velocity, and residence time). In this paper, experiments were run to investigate the kinetic model of chlorine decay and the formation model of trihalomethanes (THMs) in pilot-scale water distribution systems. Experimental results show that the rate constants of chlorine decay, including wall decay and bulk decay, increasing with temperature. Moreover, the kinetic model of chlorine decay and the formation model of THMs describe experiment data of pilot-scale water distribution systems. The effect of different piping material on chlorine decay and THMs formation were also investigated. The rate constants of chlorine decay are ranked in order: stainless steel pipe, ductile iron pipe, and last, polyethelene pipe because wall decay is the largest in stainless steel pipe than that in other piping material. Correspondingly, the rate of THMs formation follows the order of stainless steel pipe, ductile iron pipe, and last, polyethelene pipe because of less chlorine in bulk water reacting with the trihalomethane formation potential (THMFP).

  6. Experimental investigation of a pilot-scale jet bubbling reactor for wet flue gas desulphurisation

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Kiil, Søren; Johnsson, Jan Erik

    2003-01-01

    In the present work, an experimental parameter study was conducted in a pilot-scale jet bubbling reactor for wet flue gas desulphurisation (FGD). The pilot plant is downscaled from a limestone-based, gypsum producing full-scale wet FGD plant. Important process parameters, such as slurry pH, inlet...... flue gas concentration of SO2, reactor temperature, and slurry concentration of Cl- have been varied. The degree of desulphurisation, residual limestone content of the gypsum, liquid phase concentrations, and solids content of the slurry were measured during the experimental series. The SO2 removal...... efficiency increased from 66.1% to 71.5% when the reactor slurry pH was changed from 3.5 to 5.5. Addition of Cl(in the form of CaCl2 . 2H(2)O) to the slurry (25 g Cl-/l) increased the degree of desulphurisation to above 99%, due to the onset of extensive foaming, which substantially increased the gas...

  7. Anaerobic Digestion of Laminaria japonica Waste from Industrial Production Residues in Laboratory- and Pilot-Scale

    Directory of Open Access Journals (Sweden)

    Yann Nicolas Barbot

    2015-09-01

    Full Text Available The cultivation of macroalgae to supply the biofuel, pharmaceutical or food industries generates a considerable amount of organic residue, which represents a potential substrate for biomethanation. Its use optimizes the total resource exploitation by the simultaneous disposal of waste biomaterials. In this study, we explored the biochemical methane potential (BMP and biomethane recovery of industrial Laminaria japonica waste (LJW in batch, continuous laboratory and pilot-scale trials. Thermo-acidic pretreatment with industry-grade HCl or industrial flue gas condensate (FGC, as well as a co-digestion approach with maize silage (MS did not improve the biomethane recovery. BMPs between 172 mL and 214 mL g−1 volatile solids (VS were recorded. We proved the feasibility of long-term continuous anaerobic digestion with LJW as sole feedstock showing a steady biomethane production rate of 173 mL g−1 VS. The quality of fermentation residue was sufficient to serve as biofertilizer, with enriched amounts of potassium, sulfur and iron. We further demonstrated the upscaling feasibility of the process in a pilot-scale system where a CH4 recovery of 189 L kg−1 VS was achieved and a biogas composition of 55% CH4 and 38% CO2 was recorded.

  8. Enhanced bioremediation of hydrocarbon-contaminated soil using pilot-scale bioelectrochemical systems

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Lu; Yazdi, Hadi [Department of Civil, Environmental, and Architectural Engineering, University of Colorado Boulder, Boulder, CO (United States); Jin, Song [Department of Civil and Architectural Engineering, University of Wyoming, Laramie, WY (United States); Zuo, Yi [Chevron Energy Technology Company, San Ramon, CA (United States); Fallgren, Paul H. [Department of Civil Engineering, University of Colorado Denver, Denver, CO (United States); Ren, Zhiyong Jason, E-mail: jason.ren@colorado.edu [Department of Civil, Environmental, and Architectural Engineering, University of Colorado Boulder, Boulder, CO (United States); Department of Civil Engineering, University of Colorado Denver, Denver, CO (United States)

    2014-06-01

    Highlights: • Pilot bioelectrochemical system showed high-performance hydrocarbon remediation. • Radius of influence characterization demonstrated system efficacy. • Current serves as degradation indicator. - Abstract: Two column-type bioelectrochemical system (BES) modules were installed into a 50-L pilot scale reactor packed with diesel-contaminated soils to investigate the enhancement of passive biodegradation of petroleum compounds. By using low cost electrodes such as biochar and graphite granule as non-exhaustible solid-state electron acceptors, the results show that 82.1–89.7% of the total petroleum hydrocarbon (TPH) was degraded after 120 days across 1–34 cm radius of influence (ROI) from the modules. This represents a maximum of 241% increase of biodegradation compared to a baseline control reactor. The current production in the BESs correlated with the TPH removal, reaching the maximum output of 70.4 ± 0.2 mA/m{sup 2}. The maximum ROI of the BES, deducting influence from the baseline natural attenuation, was estimated to be more than 90 cm beyond the edge of the reactor (34 cm), and exceed 300 cm should a non-degradation baseline be used. The ratio of the projected ROI to the radius of BES (ROB) module was 11–12. The results suggest that this BES can serve as an innovative and sustainable technology for enhanced in situ bioremediation of petroleum hydrocarbons in large field scale, with additional benefits of electricity production and being integrated into existing field infrastructures.

  9. CFD Modeling of Flow, Temperature, and Concentration Fields in a Pilot-Scale Rotary Hearth Furnace

    Science.gov (United States)

    Liu, Ying; Su, Fu-Yong; Wen, Zhi; Li, Zhi; Yong, Hai-Quan; Feng, Xiao-Hong

    2014-01-01

    A three-dimensional mathematical model for simulation of flow, temperature, and concentration fields in a pilot-scale rotary hearth furnace (RHF) has been developed using a commercial computational fluid dynamics software, FLUENT. The layer of composite pellets under the hearth is assumed to be a porous media layer with CO source and energy sink calculated by an independent mathematical model. User-defined functions are developed and linked to FLUENT to process the reduction process of the layer of composite pellets. The standard k-ɛ turbulence model in combination with standard wall functions is used for modeling of gas flow. Turbulence-chemistry interaction is taken into account through the eddy-dissipation model. The discrete ordinates model is used for modeling of radiative heat transfer. A comparison is made between the predictions of the present model and the data from a test of the pilot-scale RHF, and a reasonable agreement is found. Finally, flow field, temperature, and CO concentration fields in the furnace are investigated by the model.

  10. Pilot scale thin film plate reactors for the photocatalytic treatment of sugar refinery wastewater.

    Science.gov (United States)

    Saran, S; Kamalraj, G; Arunkumar, P; Devipriya, S P

    2016-09-01

    Pilot scale thin film plate reactors (TFPR) were fabricated to study the solar photocatalytic treatment of wastewater obtained from the secondary treatment plant of a sugar refinery. Silver-impregnated titanium dioxide (TiO2) was prepared by a facile chemical reduction method, characterized, and immobilized onto the surface of ceramic tiles used in the pilot scale reactors. On 8 h of solar irradiation, percentage reduction of chemical oxygen demand (COD) of the wastewater by Ag/TiO2, pure TiO2, and control (without catalyst) TFPR was about 95, 86, and 22 % respectively. The effects of operational parameters such as, flow rate, pH, and addition of hydrogen peroxide (H2O2) were optimized as they influence the rate of COD reduction. Under 3 h of solar irradiation, 99 % COD reduction was observed at an optimum flow rate of 15 L h(-1), initial pH of 2, and addition of 5 mM of H2O2. The results show that Ag/TiO2 TFPR could be effectively used for the tertiary treatment of sugar refinery effluent using sunlight as the energy source. The treated water could be reused for industrial purposes, thus reducing the water footprint of the industry. Graphical Abstract Sugar refinery effluent treatment by solar photocatalytic TFPR.

  11. Pilot-scale treatment of olive oil mill wastewater by physicochemical and advanced oxidation processes.

    Science.gov (United States)

    Kiliç, M Yalili; Yonar, T; Kestioğlu, K

    2013-01-01

    The pilot-scale treatability of olive oil mill wastewater (OOMW) by physicochemical methods, ultrafiltration and advanced oxidation processes (AOPs) was investigated. Physicochemical methods (acid cracking, oil separation and coagulation-flocculation) showed high efficiency of chemical oxygen demand (COD) (85%), oil and grease (O&G) (> 97%), suspended solids (SS) (> 99%) and phenol (92%) removal from the OOMW. Ultrafiltration followed by physicochemical methods is effective in reducing the SS, O&G. The final permeate quality is found to be excellent with over 90% improvements in the COD and phenol parameters. AOPs (ozonation at a high pH, O3/UV, H2O2/UV, and O3/H2O2/UV) increased the removal efficiency and the O3/H2O2/UV combination among other AOPs studied in this paper was found to give the best results (> 99% removal for COD, > 99% removal for phenol and > 99% removal for total organic carbon). Pilot-scale treatment plant has been continuously operated on site for three years (3 months olive oil production campaign period of each year). The capital and operating costs of the applied treatment alternatives were also determined at the end of these seasons. The results obtained in this study have been patented for 7 years by the Turkish Patent Institute.

  12. Anaerobic Digestion of Laminaria japonica Waste from Industrial Production Residues in Laboratory- and Pilot-Scale

    Science.gov (United States)

    Barbot, Yann Nicolas; Thomsen, Claudia; Thomsen, Laurenz; Benz, Roland

    2015-01-01

    The cultivation of macroalgae to supply the biofuel, pharmaceutical or food industries generates a considerable amount of organic residue, which represents a potential substrate for biomethanation. Its use optimizes the total resource exploitation by the simultaneous disposal of waste biomaterials. In this study, we explored the biochemical methane potential (BMP) and biomethane recovery of industrial Laminaria japonica waste (LJW) in batch, continuous laboratory and pilot-scale trials. Thermo-acidic pretreatment with industry-grade HCl or industrial flue gas condensate (FGC), as well as a co-digestion approach with maize silage (MS) did not improve the biomethane recovery. BMPs between 172 mL and 214 mL g−1 volatile solids (VS) were recorded. We proved the feasibility of long-term continuous anaerobic digestion with LJW as sole feedstock showing a steady biomethane production rate of 173 mL g−1 VS. The quality of fermentation residue was sufficient to serve as biofertilizer, with enriched amounts of potassium, sulfur and iron. We further demonstrated the upscaling feasibility of the process in a pilot-scale system where a CH4 recovery of 189 L kg−1 VS was achieved and a biogas composition of 55% CH4 and 38% CO2 was recorded. PMID:26393620

  13. Underground gasification of coal

    Energy Technology Data Exchange (ETDEWEB)

    Koranda, J.

    1986-11-01

    A brief history is given of research in Czechoslovakia, which took 3 main factors into account: environmental protection, geological situation and need to produce gas for use both within the plant and elsewhere. In order to assess economic viability, model studies were performed on following mines: Podlesice (North Bohemia), Vatovce (South Slovakia), Syrenov (East Moravia), Zukovsky Hrbet (Ostrava-Karvina), Stonovska (Ostrava-Karvina) and Merkur (North Bohemia). Figures given in tabular form show that underground gasification at these sites would be cheaper than importing natural gas. Problems are discussed associated with underground gasification and it is concluded that research must be conducted into drilling techniques, drill design, methods of cutting through coal seam between shafts, underground generator design, methods of gasifying several seams with one shaft and methods of dealing with residual pillars.

  14. Scaling Down to Scale Up: A Health Economic Analysis of Integrating Point-of-Care Syphilis Testing into Antenatal Care in Zambia during Pilot and National Rollout Implementation

    Science.gov (United States)

    Ncube, Alexander Tshaka; Sweeney, Sedona; Fleischer, Colette; Mumba, Grace Tembo; Gill, Michelle M.; Strasser, Susan; Peeling, Rosanna W.; Terris-Prestholt, Fern

    2015-01-01

    Maternal syphilis results in an estimated 500,000 stillbirths and neonatal deaths annually in Sub-Saharan Africa. Despite the existence of national guidelines for antenatal syphilis screening, syphilis testing is often limited by inadequate laboratory and staff services. Recent availability of inexpensive rapid point-of-care syphilis tests (RST) can improve access to antenatal syphilis screening. A 2010 pilot in Zambia explored the feasibility of integrating RST within prevention of mother-to-child-transmission of HIV services. Following successful demonstration, the Zambian Ministry of Health adopted RSTs into national policy in 2011. Cost data from the pilot and 2012 preliminary national rollout were extracted from project records, antenatal registers, clinic staff interviews, and facility observations, with the aim of assessing the cost and quality implications of scaling up a successful pilot into a national rollout. Start-up, capital, and recurrent cost inputs were collected, including costs of extensive supervision and quality monitoring during the pilot. Costs were analysed from a provider’s perspective, incremental to existing antenatal services. Total and unit costs were calculated and a multivariate sensitivity analysis was performed. Our accompanying qualitative study by Ansbro et al. (2015) elucidated quality assurance and supervisory system challenges experienced during rollout, which helped explain key cost drivers. The average unit cost per woman screened during rollout ($11.16) was more than triple the pilot unit cost ($3.19). While quality assurance costs were much lower during rollout, the increased unit costs can be attributed to several factors, including higher RST prices and lower RST coverage during rollout, which reduced economies of scale. Pilot and rollout cost drivers differed due to implementation decisions related to training, supervision, and quality assurance. This study explored the cost of integrating RST into antenatal care in

  15. Scaling Down to Scale Up: A Health Economic Analysis of Integrating Point-of-Care Syphilis Testing into Antenatal Care in Zambia during Pilot and National Rollout Implementation.

    Directory of Open Access Journals (Sweden)

    Katharine D Shelley

    Full Text Available Maternal syphilis results in an estimated 500,000 stillbirths and neonatal deaths annually in Sub-Saharan Africa. Despite the existence of national guidelines for antenatal syphilis screening, syphilis testing is often limited by inadequate laboratory and staff services. Recent availability of inexpensive rapid point-of-care syphilis tests (RST can improve access to antenatal syphilis screening. A 2010 pilot in Zambia explored the feasibility of integrating RST within prevention of mother-to-child-transmission of HIV services. Following successful demonstration, the Zambian Ministry of Health adopted RSTs into national policy in 2011. Cost data from the pilot and 2012 preliminary national rollout were extracted from project records, antenatal registers, clinic staff interviews, and facility observations, with the aim of assessing the cost and quality implications of scaling up a successful pilot into a national rollout. Start-up, capital, and recurrent cost inputs were collected, including costs of extensive supervision and quality monitoring during the pilot. Costs were analysed from a provider's perspective, incremental to existing antenatal services. Total and unit costs were calculated and a multivariate sensitivity analysis was performed. Our accompanying qualitative study by Ansbro et al. (2015 elucidated quality assurance and supervisory system challenges experienced during rollout, which helped explain key cost drivers. The average unit cost per woman screened during rollout ($11.16 was more than triple the pilot unit cost ($3.19. While quality assurance costs were much lower during rollout, the increased unit costs can be attributed to several factors, including higher RST prices and lower RST coverage during rollout, which reduced economies of scale. Pilot and rollout cost drivers differed due to implementation decisions related to training, supervision, and quality assurance. This study explored the cost of integrating RST into

  16. Scaling Down to Scale Up: A Health Economic Analysis of Integrating Point-of-Care Syphilis Testing into Antenatal Care in Zambia during Pilot and National Rollout Implementation.

    Science.gov (United States)

    Shelley, Katharine D; Ansbro, Éimhín M; Ncube, Alexander Tshaka; Sweeney, Sedona; Fleischer, Colette; Tembo Mumba, Grace; Gill, Michelle M; Strasser, Susan; Peeling, Rosanna W; Terris-Prestholt, Fern

    2015-01-01

    Maternal syphilis results in an estimated 500,000 stillbirths and neonatal deaths annually in Sub-Saharan Africa. Despite the existence of national guidelines for antenatal syphilis screening, syphilis testing is often limited by inadequate laboratory and staff services. Recent availability of inexpensive rapid point-of-care syphilis tests (RST) can improve access to antenatal syphilis screening. A 2010 pilot in Zambia explored the feasibility of integrating RST within prevention of mother-to-child-transmission of HIV services. Following successful demonstration, the Zambian Ministry of Health adopted RSTs into national policy in 2011. Cost data from the pilot and 2012 preliminary national rollout were extracted from project records, antenatal registers, clinic staff interviews, and facility observations, with the aim of assessing the cost and quality implications of scaling up a successful pilot into a national rollout. Start-up, capital, and recurrent cost inputs were collected, including costs of extensive supervision and quality monitoring during the pilot. Costs were analysed from a provider's perspective, incremental to existing antenatal services. Total and unit costs were calculated and a multivariate sensitivity analysis was performed. Our accompanying qualitative study by Ansbro et al. (2015) elucidated quality assurance and supervisory system challenges experienced during rollout, which helped explain key cost drivers. The average unit cost per woman screened during rollout ($11.16) was more than triple the pilot unit cost ($3.19). While quality assurance costs were much lower during rollout, the increased unit costs can be attributed to several factors, including higher RST prices and lower RST coverage during rollout, which reduced economies of scale. Pilot and rollout cost drivers differed due to implementation decisions related to training, supervision, and quality assurance. This study explored the cost of integrating RST into antenatal care in

  17. Development of the headspace Family and Friends Satisfaction Scale: Findings from a pilot study.

    Science.gov (United States)

    Nicholas, Angela; Holloway, Erin; Telford, Nic; Rickwood, Debra

    2017-04-19

    The primary aim of this pilot study was to determine the psychometric properties of the 18-item headspace Family and Friends Satisfaction Scale (hFAFSS). During August 2015, staff from 22 headspace centres approached family members and friends of young people attending headspace to complete the hFAFSS. Principal components analysis with oblique Promin rotation and polychoric correlations were used to assess the factor structure of the hFAFSS. There were 277 usable responses. Satisfaction was high, resulting in little variance. Parallel analyses suggested that the scale items tapped a single factor (68% of variance). This study is one of the first attempts to measure the satisfaction of family and friends with primary care-based youth mental health services. Satisfaction of family members and friends was shown to be high, but limited variance restricts the usability of the hFAFSS as an evaluation measure, and revision and further testing is needed. © 2017 John Wiley & Sons Australia, Ltd.

  18. Kinetic model for torrefaction of wood chips in a pilot-scale continuous reactor

    DEFF Research Database (Denmark)

    Shang, Lei; Ahrenfeldt, Jesper; Holm, Jens Kai

    2014-01-01

    accordance with the model data. In an additional step a continuous, pilot scale reactor was built to produce torrefied wood chips in large quantities. The "two-step reaction in series" model was applied to predict the mass yield of the torrefaction reaction. Parameters used for the calculation were......Torrefaction is a mild thermal treatment (200-300 °C) in an inert atmosphere, known to increase the energy density of biomass by evaporation of water and a proportion of the volatiles. In this work a "two-step reaction in series" model was used to describe the thermal degradation kinetics of pine...... the temperature along the reactor and the biomass feeding rate in combination with the kinetic parameters obtained from the tests in the TGA. Together with results from a laboratory scale, batch torrefaction reactor that was used to determine the higher heating value (HHV) and mass loss (y) of the same material...

  19. Pilot-Scale Test of Dephosphorization in Steelmaking Using Red Mud-Based Flux

    Science.gov (United States)

    Li, Fengshan; Zhang, Yanling; Guo, Zhancheng

    2017-09-01

    Bayer red mud is characterized by its highly oxidizing nature and high alkalinity. It can act as an ideal flux and dephosphorizer in steelmaking. In this study, pilot-scale tests applying the Bayer red mud-based flux in steelmaking have been conducted in a 200-kg, medium-frequency induction furnace. Good slag fluidity and no rephosphorization phenomena are observed. High dephosphorization rates ( 90%) and low final [P] (red mud-based slag can reach as high as 34.05 wt.%, far higher than the 6.73 wt.% in ordinary industrial slag. This suggests that the Al2O3, TiO2 in Bayer red mud can enhance the solid solubility of phosphorus in the P-rich phase. The data obtained are important for promoting the large-scale application of red mud in steelmaking.

  20. Mixing large and small particles in a pilot scale rotary kiln

    DEFF Research Database (Denmark)

    Nielsen, Anders Rooma; Aniol, Rasmus Wochnik; Larsen, Morten Boberg;

    2011-01-01

    The mixing of solid alternative fuel particles in cement raw materials was studied experimentally by visual observation in a pilot scale rotary kiln. Fuel particles were placed on top of the raw material bed prior to the experiment. The percentage of particles visible above the bed as a function...... of time was evaluated with the bed predominantly in the rolling bed mode. Experiments were conducted to investigate the effects of fuel particle size and shape, fuel particle density, rotary kiln fill degree and rotational speed. Large fuel particles and low-density fuel particles appeared more on top.......Results can be up-scaled to industrial conditions in cement rotary kilns and show that even relatively large fuel particles will predominantly be covered by raw material after less than 30s in the rotary kiln. This affects the heating and combustion mechanisms for the fuel particles....

  1. Biomass thermochemical gasification: Experimental studies and modeling

    Science.gov (United States)

    Kumar, Ajay

    The overall goals of this research were to study the biomass thermochemical gasification using experimental and modeling techniques, and to evaluate the cost of industrial gas production and combined heat and power generation. This dissertation includes an extensive review of progresses in biomass thermochemical gasification. Product gases from biomass gasification can be converted to biopower, biofuels and chemicals. However, for its viable commercial applications, the study summarizes the technical challenges in the gasification and downstream processing of product gas. Corn stover and dried distillers grains with solubles (DDGS), a non-fermentable byproduct of ethanol production, were used as the biomass feedstocks. One of the objectives was to determine selected physical and chemical properties of corn stover related to thermochemical conversion. The parameters of the reaction kinetics for weight loss were obtained. The next objective was to investigate the effects of temperature, steam to biomass ratio and equivalence ratio on gas composition and efficiencies. DDGS gasification was performed on a lab-scale fluidized-bed gasifier with steam and air as fluidizing and oxidizing agents. Increasing the temperature resulted in increases in hydrogen and methane contents and efficiencies. A model was developed to simulate the performance of a lab-scale gasifier using Aspen Plus(TM) software. Mass balance, energy balance and minimization of Gibbs free energy were applied for the gasification to determine the product gas composition. The final objective was to optimize the process by maximizing the net energy efficiency, and to estimate the cost of industrial gas, and combined heat and power (CHP) at a biomass feedrate of 2000 kg/h. The selling price of gas was estimated to be 11.49/GJ for corn stover, and 13.08/GJ for DDGS. For CHP generation, the electrical and net efficiencies were 37 and 86%, respectively for corn stover, and 34 and 78%, respectively for DDGS. For

  2. Composting clam processing wastes in a laboratory- and pilot-scale in-vessel system.

    Science.gov (United States)

    Hu, Zhenhu; Lane, Robert; Wen, Zhiyou

    2009-01-01

    Waste materials from the clam processing industry (offal, shells) have several special characteristics such as a high salinity level, a high nitrogen content, and a low C/N ratio. The traditional disposal of clam waste through landfilling is facing the challenges of limited land available, increasing tipping fees, and strict environmental and regulatory scrutiny. The aim of this work is to investigate the performance of in-vessel composting as an alternative for landfill application of these materials. Experiments were performed in both laboratory-scale (5L) and pilot-scale (120L) reactors, with woodchips as the bulking agent. In the laboratory-scale composting test, the clam waste and woodchips were mixed in ratios from 1:0.5 to 1:3 (w/w, wet weight). The high ratios resulted in a better temperature performance, a higher electrical conductivity, and a higher ash content than the low-ratio composting. The C/N ratio of the composts was in the range of 9:1-18:1. In the pilot-scale composting test, a 1:1 ratio of clam waste to woodchips was used. The temperature profile during the composting process met the US Environmental Protection Agency sanitary requirement. The final cured compost had a C/N ratio of 14.6, with an ash content of 167.0+/-14.1g/kg dry matter. In addition to the major nutrients (carbon, nitrogen, calcium, magnesium, phosphorus, potassium, sulfur, and sodium), the compost also contained trace amounts of zinc, manganese, copper, and boron, indicating that the material can be used as a good resource for plant nutrients.

  3. Thermodynamic and Thermoeconomic investigation of an Integrated Gasification SOFC and Stirling Engine

    DEFF Research Database (Denmark)

    Rokni, Masoud

    2013-01-01

    Thermodynamic and thermoeconomic investigation of a small scale Integrated Gasification Solid Oxide Fuel Cell (SOFC) and Stirling engine for combined heat and power (CHP) with a net electric capacity of 120kW have been performed. Woodchips are used as gasification feedstock to produce syngas which...

  4. Biomass Gasification Combined Cycle

    Energy Technology Data Exchange (ETDEWEB)

    Judith A. Kieffer

    2000-07-01

    Gasification combined cycle continues to represent an important defining technology area for the forest products industry. The ''Forest Products Gasification Initiative'', organized under the Industry's Agenda 2020 technology vision and supported by the DOE ''Industries of the Future'' program, is well positioned to guide these technologies to commercial success within a five-to ten-year timeframe given supportive federal budgets and public policy. Commercial success will result in significant environmental and renewable energy goals that are shared by the Industry and the Nation. The Battelle/FERCO LIVG technology, which is the technology of choice for the application reported here, remains of high interest due to characteristics that make it well suited for integration with the infrastructure of a pulp production facility. The capital cost, operating economics and long-term demonstration of this technology area key input to future economically sustainable projects and must be verified by the 200 BDT/day demonstration facility currently operating in Burlington, Vermont. The New Bern application that was the initial objective of this project is not currently economically viable and will not be implemented at this time due to several changes at and around the mill which have occurred since the inception of the project in 1995. The analysis shows that for this technology, and likely other gasification technologies as well, the first few installations will require unique circumstances, or supportive public policies, or both to attract host sites and investors.

  5. PILOT SCALE TESTING OF MONOSODIUM TITANATE MIXING FOR THE SRS SMALL COLUMN ION EXCHANGE PROCESS - 11224

    Energy Technology Data Exchange (ETDEWEB)

    Poirier, M.; Restivo, M.; Williams, M.; Herman, D.; Steeper, T.

    2011-01-25

    The Small Column Ion Exchange (SCIX) process is being developed to remove cesium, strontium, and select actinides from Savannah River Site (SRS) Liquid Waste using an existing waste tank (i.e., Tank 41H) to house the process. Savannah River National Laboratory (SRNL) is conducting pilot-scale mixing tests to determine the pump requirements for suspending monosodium titanate (MST), crystalline silicotitanate (CST), and simulated sludge. The purpose of this pilot scale testing is to determine the requirements for the pumps to suspend the MST particles so that they can contact the strontium and actinides in the liquid and be removed from the tank. The pilot-scale tank is a 1/10.85 linear scaled model of SRS Tank 41H. The tank diameter, tank liquid level, pump nozzle diameter, pump elevation, and cooling coil diameter are all 1/10.85 of their dimensions in Tank 41H. The pump locations correspond to the proposed locations in Tank 41H by the SCIX program (Risers B5 and B2 for two pump configurations and Risers B5, B3, and B1 for three pump configurations). The conclusions from this work follow: (i) Neither two standard slurry pumps nor two quad volute slurry pumps will provide sufficient power to initially suspend MST in an SRS waste tank. (ii) Two Submersible Mixer Pumps (SMPs) will provide sufficient power to initially suspend MST in an SRS waste tank. However, the testing shows the required pump discharge velocity is close to the maximum discharge velocity of the pump (within 12%). (iii) Three SMPs will provide sufficient power to initially suspend MST in an SRS waste tank. The testing shows the required pump discharge velocity is 66% of the maximum discharge velocity of the pump. (iv) Three SMPs are needed to resuspend MST that has settled in a waste tank at nominal 45 C for four weeks. The testing shows the required pump discharge velocity is 77% of the maximum discharge velocity of the pump. Two SMPs are not sufficient to resuspend MST that settled under these

  6. Robustness studies on coal gasification process variables

    Directory of Open Access Journals (Sweden)

    RLJ Coetzer

    2004-12-01

    Full Text Available Optimisation of the Sasol-Lurgi gasification process was carried out by utilising the method of Factorial Experimental Design on the process variables of interest from a specifically equipped full-scale test gasifier. The process variables that govern gasification are not always fully controllable during normal operation. This paper discusses the application of statistical robustness studies as a method for determining the most efficient combination of process variables that might be hard-to-control during normal operation. Response surface models were developed in the process variables for each of the performance variables. It will be shown how statistical robustness studies provided the optimal conditions for sustainable gasifier operability and throughput. In particular, the optimum operability region is significantly expanded towards higher oxygen loads by changing and controlling the particle size distribution of the coal.

  7. Fluidized bed gasification of biomass, waste, and coal, for different applications

    Energy Technology Data Exchange (ETDEWEB)

    Kurkela, E. [VTT Energy, Espoo (Finland). Gasification and Gas Cleaning Group

    1998-12-31

    Various energy production systems based on biomass and waste gasification are being developed in Finland by VTT and its industrial partners. In 1986 - 1995, the Finnish gasification R and D activities were almost fully devoted to the development of simplified IGCC power systems suitable to large-scale power production based on pressurised fluid bed gasification, hot gas cleaning, and a combined-cycle process. Within the LIEKKI 2 programme, VTT continued this R and D by carrying out cogasification tests with coal and biomass fuels and by studying the formation of gas contaminants in fluidized bed gasification. In the mid-1990`s, the atmospheric pressure gasification activities aiming at small- and medium-size power plants based on gas/diesel engines were restarted in Finland. Since 1995, intensive R and D is also focused on atmospheric pressure circulating fluidized bed gasification of biomass residues and wastes. This gasification technology earlier commercialised for lime kiln applications is now aiming to co-utilise locally-available residues and wastes in existing pulverised-coal-fired boilers. The research at VTT in this field is related to the gasification of biofuels with problematic ash behaviour and to gas cleaning from alkali/heavy metals and chlorine. The experimental gasification R and D was complemented by techno-economic and market studies focusing on the potentials of different process alternatives. (orig.) 12 refs.

  8. Hydrogen production by supercritical water gasification of biomass. Phase 1 -- Technical and business feasibility study, technical progress report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-12-01

    The nine-month Phase 1 feasibility study was directed toward the application of supercritical water gasification (SCWG) for the economical production and end use of hydrogen from renewable energy sources such as sewage sludge, pulp waste, agricultural wastes, and ultimately the combustible portion of municipal solid waste. Unique in comparison to other gasifier systems, the properties of supercritical water (SCW) are ideal for processing biowastes with high moisture content or contain toxic or hazardous contaminants. During Phase I, an end-to-end SCWG system was evaluated. A range of process options was initially considered for each of the key subsystems. This was followed by tests of sewage sludge feed preparation, pumping and gasification in the SCW pilot plant facility. Based on the initial process review and successful pilot-scale testing, engineering evaluations were performed that defined a baseline system for the production, storage and end use of hydrogen. The results compare favorably with alternative biomass gasifiers currently being developed. The results were then discussed with regional wastewater treatment facility operators to gain their perspective on the proposed commercial SCWG systems and to help define the potential market. Finally, the technical and business plans were developed based on perceived market needs and the projected capital and operating costs of SCWG units. The result is a three-year plan for further development, culminating in a follow-on demonstration test of a 5 MT/day system at a local wastewater treatment plant.

  9. Hydrogen production by supercritical water gasification of biomass. Phase 1 -- Technical and business feasibility study, technical progress report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-12-01

    The nine-month Phase 1 feasibility study was directed toward the application of supercritical water gasification (SCWG) for the economical production and end use of hydrogen from renewable energy sources such as sewage sludge, pulp waste, agricultural wastes, and ultimately the combustible portion of municipal solid waste. Unique in comparison to other gasifier systems, the properties of supercritical water (SCW) are ideal for processing biowastes with high moisture content or contain toxic or hazardous contaminants. During Phase I, an end-to-end SCWG system was evaluated. A range of process options was initially considered for each of the key subsystems. This was followed by tests of sewage sludge feed preparation, pumping and gasification in the SCW pilot plant facility. Based on the initial process review and successful pilot-scale testing, engineering evaluations were performed that defined a baseline system for the production, storage and end use of hydrogen. The results compare favorably with alternative biomass gasifiers currently being developed. The results were then discussed with regional wastewater treatment facility operators to gain their perspective on the proposed commercial SCWG systems and to help define the potential market. Finally, the technical and business plans were developed based on perceived market needs and the projected capital and operating costs of SCWG units. The result is a three-year plan for further development, culminating in a follow-on demonstration test of a 5 MT/day system at a local wastewater treatment plant.

  10. Recovery of cellulase activity after ethanol stripping in a novel pilot-scale unit.

    Science.gov (United States)

    Skovgaard, Pernille Anastasia; Christensen, Børge Holm; Felby, Claus; Jørgensen, Henning

    2014-04-01

    Recycling of enzymes has a potential interest during cellulosic bioethanol production as purchasing enzymes is one of the largest expenses in the process. By recycling enzymes after distillation, loss of sugars and ethanol are avoided, but depending on the distillation temperature, there is a potential risk of enzyme degradation. Studies of the rate of enzyme denaturation based on estimation of the denaturation constant K D was performed using a novel distillation setup allowing stripping of ethanol at 50-65 °C. Experiments were performed in a pilot-scale stripper, where the effect of temperature (55-65 °C) and exposure to gas-liquid and liquid-heat transmission interfaces were tested on a mesophilic and thermostable enzyme mixture in fiber beer and buffer. Lab-scale tests were included in addition to the pilot-scale experiments to study the effect of shear, ethanol concentration, and PEG on enzyme stability. When increasing the temperature (up to 65 °C) or ethanol content (up to 7.5 % w/v), the denaturation rate of the enzymes increased. Enzyme denaturation occurred slower when the experiments were performed in fiber beer compared to buffer only, which could be due to PEG or other stabilizing substances in fiber beer. However, at extreme conditions with high temperature (65 °C) and ethanol content (7.5 % w/v), PEG had no enzyme stabilizing effect. The novel distillation setup proved to be useful for maintaining enzyme activity during ethanol extraction.

  11. Demonstration of the waste tire pyrolysis process on pilot scale in a continuous auger reactor

    Energy Technology Data Exchange (ETDEWEB)

    Martínez, Juan Daniel, E-mail: juand.martinez@upb.edu.co [Instituto de Carboquímica, ICB-CSIC, Miguel Luesma Castán 4, 50018, Zaragoza (Spain); Grupo de Investigaciones Ambientales, Instituto de Energía, Materiales y Medio Ambiente, Universidad Pontificia Bolivariana, Circular 1 N°70-01, Bloque 11, piso 2, Medellín (Colombia); Murillo, Ramón; García, Tomás; Veses, Alberto [Instituto de Carboquímica, ICB-CSIC, Miguel Luesma Castán 4, 50018, Zaragoza (Spain)

    2013-10-15

    Highlights: • The continuous pyrolysis of waste tire has been demonstrated at pilot scale in an auger reactor. • More than 500 kg of waste tires were processed in 100 operational hours. • The yields and characteristics of the pyrolysis products remained constant. • Mass and energy balances for an industrial scale plant are provided. • The reaction enthalpy necessary to perform the waste tire pyrolysis was determined. -- Abstract: This work shows the technical feasibility for valorizing waste tires by pyrolysis using a pilot scale facility with a nominal capacity of 150 kW{sub th}. A continuous auger reactor was operated to perform thirteen independent experiments that conducted to the processing of more than 500 kg of shredded waste tires in 100 h of operation. The reaction temperature was 550 °C and the pressure was 1 bar in all the runs. Under these conditions, yields to solid, liquid and gas were 40.5 ± 0.3, 42.6 ± 0.1 and 16.9 ± 0.3 wt.% respectively. Ultimate and proximate analyses as well as heating value analysis were conducted for both the solid and liquid fraction. pH, water content, total acid number (TAN), viscosity and density were also assessed for the liquid and compared to the specifications of marine fuels (standard ISO 8217). Gas chromatography was used to calculate the composition of the gaseous fraction. It was observed that all these properties remained practically invariable along the experiments without any significant technical problem. In addition, the reaction enthalpy necessary to perform the waste tire pyrolysis process (907.1 ± 40.0 kJ/kg) was determined from the combustion and formation enthalpies of waste tire and conversion products. Finally, a mass balance closure was performed showing an excellent reliability of the data obtained from the experimental campaign.

  12. Optimization of a catchment-scale coupled surface-subsurface hydrological model using pilot points

    Science.gov (United States)

    Danapour, Mehrdis; Stisen, Simon; Lajer Højberg, Anker

    2016-04-01

    Transient coupled surface-subsurface models are usually complex and contain a large amount of spatio-temporal information. In the traditional calibration approach, model parameters are adjusted against only few spatially aggregated observations of discharge or individual point observations of groundwater head. However, this approach doesn't enable an assessment of spatially explicit predictive model capabilities at the intermediate scale relevant for many applications. The overall objectives of this project is to develop a new model calibration and evaluation framework by combining distributed model parameterization and regularization with new types of objective functions focusing on optimizing spatial patterns rather than individual points or catchment scale features. Inclusion of detailed observed spatial patterns of hydraulic head gradients or relevant information obtained from remote sensing data in the calibration process could allow for a better representation of spatial variability of hydraulic properties. Pilot Points as an alternative to classical parameterization approaches, introduce great flexibility when calibrating heterogeneous systems without neglecting expert knowledge (Doherty, 2003). A highly parameterized optimization of complex distributed hydrological models at catchment scale is challenging due to the computational burden that comes with it. In this study the physically-based coupled surface-subsurface model MIKE SHE is calibrated for the 8,500 km2 area of central Jylland (Denmark) that is characterized by heterogeneous geology and considerable groundwater flow across topographical catchment boundaries. The calibration of the distributed conductivity fields is carried out with a pilot point-based approach, implemented using the PEST parameter estimation tool. To reduce the high number of calibration parameters, PEST's advanced singular value decomposition combined with regularization was utilized and a reduction of the model's complexity was

  13. Fundamental studies of catalytic gasification

    Energy Technology Data Exchange (ETDEWEB)

    Heinemann, H.; Somorjai, G.A.

    1991-06-01

    The major purpose of this project was to finding catalysts which will permit steam gasification of carbonaceous material at reasonable rates and at lower temperatures than currently practiced. This quarter, experiments with steam gasification of graphite were performed. Catalysts studied were potassium, calcium, and nickel oxides. Reaction kinetics are discussed. 28 refs., 34 figs., 8 tabs.

  14. An evaluation of char reactivity and ash properties in biomass gasification. Fundamental processes in biomass gasification

    Energy Technology Data Exchange (ETDEWEB)

    Holst Soerensen, L.; Fjellerup, J.; Henriksen, U.; Moilanen, A.; Kurkela, E.; Winther, E.

    2000-09-01

    This work focus on the connection between char reactivity, ash agglomeration and sintering and the gas composition in the turbid environment in a circulating fluidized bed gasification process, where biomass is gasified, with focus on straw gasification. The model approach intends to combine equilibrium calculation programming of complex multicomponent-multiphase systems involving gas, solid and liquid solutions of salts and silicates with the concept of catalytic effects in fuel reactivity. Char gasification reactivity and ash characteristics have been tested experimentally in a bench scale fluidized bed, in different thermal balances and in high-temperature light-microscope equipment. Ten different Danish straw samples and some artificial samples and catalysts were tested. It was found that the most important difference between the straw behaviour, that seems to determine the reactivity and the sintering tendency, were the calculated solid bed mol-ratio, {gamma}{sub {kappa}}=SiO{sub 2}/K{sub 2}O. We suggest that a fuel has high agglomeration tendency if 2<{gamma}{kappa}<15 and very high agglomeration tendency if 3<{gamma}{kappa}<5. It has also been found that a number of additives if properly added are effective for the prevention of agglomeration and sintering of straw ash. A literature survey study on tar cracking from biomass gasification has been performed. (au)

  15. Pyrolysis and gasification of meat-and-bone-meal: energy balance and GHG accounting.

    Science.gov (United States)

    Cascarosa, Esther; Boldrin, Alessio; Astrup, Thomas

    2013-11-01

    Meat-and-bone-meal (MBM) produced from animal waste has become an increasingly important residual fraction needing management. As biodegradable waste is routed away from landfills, thermo-chemical treatments of MBM are considered promising solution for the future. Pyrolysis and gasification of MBM were assessed based on data from three experimental lab and pilot-scale plants. Energy balances were established for the three technologies, providing different outcomes for energy recovery: bio-oil was the main product for the pyrolysis system, while syngas and a solid fraction of biochar were the main products in the gasification system. These products can be used - eventually after upgrading - for energy production, thereby offsetting energy production elsewhere in the system. Greenhouse gases (GHG) accounting of the technologies showed that all three options provided overall GHG savings in the order of 600-1000kg CO2-eq. per Mg of MBM treated, mainly as a consequence of avoided fossil fuel consumption in the energy sector. Local conditions influencing the environmental performance of the three systems were identified, together with critical factors to be considered during decision-making regarding MBM management.

  16. Pyrolysis and gasification of meat-and-bone-meal: Energy balance and GHG accounting

    Energy Technology Data Exchange (ETDEWEB)

    Cascarosa, Esther [Thermochemical Processes Group, Aragón Institute for Engineering Research (I3A), Universidad de Zaragoza (Spain); Boldrin, Alessio, E-mail: aleb@env.dtu.dk [Department of Environmental Engineering. Technical University of Denmark, Kongens Lyngby (Denmark); Astrup, Thomas [Department of Environmental Engineering. Technical University of Denmark, Kongens Lyngby (Denmark)

    2013-11-15

    Highlights: • GHG savings are in the order of 600–1000 kg CO{sub 2}-eq. per Mg of MBM treated. • Energy recovery differed in terms of energy products and efficiencies. • The results were largely determined by use of the products for energy purposes. - Abstract: Meat-and-bone-meal (MBM) produced from animal waste has become an increasingly important residual fraction needing management. As biodegradable waste is routed away from landfills, thermo-chemical treatments of MBM are considered promising solution for the future. Pyrolysis and gasification of MBM were assessed based on data from three experimental lab and pilot-scale plants. Energy balances were established for the three technologies, providing different outcomes for energy recovery: bio-oil was the main product for the pyrolysis system, while syngas and a solid fraction of biochar were the main products in the gasification system. These products can be used – eventually after upgrading – for energy production, thereby offsetting energy production elsewhere in the system. Greenhouse gases (GHG) accounting of the technologies showed that all three options provided overall GHG savings in the order of 600–1000 kg CO{sub 2}-eq. per Mg of MBM treated, mainly as a consequence of avoided fossil fuel consumption in the energy sector. Local conditions influencing the environmental performance of the three systems were identified, together with critical factors to be considered during decision-making regarding MBM management.

  17. Pilot-scale treatability test plan for the 200-BP-5 operable unit

    Energy Technology Data Exchange (ETDEWEB)

    1994-08-01

    This document presents the treatability test plan for pilot-scale pump and treat testing at the 200-BP-5 Operable Unit. This treatability test plan has been prepared in response to an agreement between the U.S. Department of Energy (DOE), the U.S. Environmental Protection Agency (EPA), and the State of Washington Department of Ecology (Ecology), as documented in Hanford Federal Facility Agreement and Consent Order (Tri-Party Agreement, Ecology et al. 1989a) Change Control Form M-13-93-03 (Ecology et al. 1994) and a recent 200 NPL Agreement Change Control Form (Appendix A). The agreement also requires that, following completion of the activities described in this test plan, a 200-BP-5 Operable Unit Interim Remedial Measure (IRM) Proposed Plan be developed for use in preparing an Interim Action Record of Decision (ROD). The IRM Proposed Plan will be supported by the results of this treatability test plan, as well as by other 200-BP-5 Operable Unit activities (e.g., development of a qualitative risk assessment). Once issued, the Interim Action ROD will specify the interim action(s) for groundwater contamination at the 200-BP-5 Operable Unit. The treatability test approach is to conduct a pilot-scale pump and treat test for each of the two contaminant plumes associated with the 200-BP-5 Operable Unit. Primary contaminants of concern are {sup 99}Tc and {sup 60}Co for underwater affected by past discharges to the 216-BY Cribs, and {sup 90}Sr, {sup 239/240}Pu, and Cs for groundwater affected by past discharges to the 216-B-5 Reverse Well. The purpose of the pilot-scale treatability testing presented in this testplan is to provide the data basis for preparing an IRM Proposed Plan. To achieve this objective, treatability testing must: Assess the performance of groundwater pumping with respect to the ability to extract a significant amount of the primary contaminant mass present in the two contaminant plumes.

  18. Thermal composting of faecal matter as treatment and possible disinfection method--laboratory-scale and pilot-scale studies.

    Science.gov (United States)

    Vinnerås, Björn; Björklund, Anders; Jönsson, Håkan

    2003-05-01

    When using toilets where the urine and faeces are collected separately for reuse as nutrients in agriculture, the collected matter should be disinfected. One way to do this is by thermal composting. Composting of different material mixes was investigated in a laboratory-scale experiment. This showed that the best mixture for dry thermal composting was a mix of faeces, food waste and amendment. The urine was collected separately by use of urine-diverting toilets. A new method was developed to mathematically evaluate and estimate the safety margins of pathogen inactivation during thermal composting. The method is based upon a mathematical calculation of the number of times total inactivation (at least 12log(10) reduction) of the organisms is achieved. In a pilot-scale experiment, the disinfection of a faeces/food waste mix was performed with a calculated safety margin of more than 37 times the total die-off of Enteroviruses and some 550 times that of Ascaris. Thus, well functioning composting seems to be effective for disinfection of faecal matter. To get a high temperature in all of the material, the reactor has to have sufficient insulation. A major disadvantage is the initial need for handling the raw un-disinfected material. The degradation of the organic matter in the compost was almost 75%, resulting in a small final volume that could safely be recycled.

  19. Photocatalysis with solar energy at a pilot-plant scale. An overview

    Energy Technology Data Exchange (ETDEWEB)

    Malato, Sixto; Blanco, Julian; Vidal, Alfonso [CIEMAT-Plataforma Solar de Almeria, Crta. Senes Km. 4, 04200 Tabernas, Almeria (Spain); Richter, Christoph [DLR-Plataforma Solar de Almeria, Crta. Senes Km. 4, 04200 Tabernas, Almeria (Spain)

    2002-04-08

    Advanced oxidation processes (AOPs) are characterized by a common chemical feature: the capability of exploiting the high reactivity of OH radicals in driving oxidation processes which are suitable for achieving the complete abatement and through mineralization of even less reactive pollutants. This paper reviews the use of sunlight to produce (.)OH radicals. The experimental systems necessary for performing pilot-plant scale solar photocatalytic experiments are described. It outlines the basic components of these pilot plants and the fundamental parameters related to solar photocatalysis reactions. This paper summarizes also most of the research carried out at Plataforma Solar de Almeria (PSA) related with solar photocatalytic degradation of water contaminants. A description is given of how solar photocatalysis could become a significant segment of the wastewater treatment technologies related with the degradation of very persistent toxic compounds. It outlines also the decomposition of organic and inorganic contaminants and different examples are also shown for better comprehension of the ability of solar energy for carrying out oxidation and reduction processes. These examples include chlorophenols, chlorinated solvents, pesticides and cyanide. Besides, the possibility of using the photo-Fenton reaction illuminated with solar light opens the boundary where solar photocatalysis could be applied.

  20. Removal of N, P, BOD5, and coliform in pilot-scale constructed wetland systems.

    Science.gov (United States)

    Jin, Guang; Kelley, Tim; Freeman, Mike; Callahan, Mike

    2002-01-01

    Pilot-scale surface-flow (SF), subsurface-flow (SSF), and floating aquatic plant (FAP) constructed wetland system designs were installed and evaluated to determine the effectiveness of constructed wetlands to treat tertiary effluent wastewater in a Midwestern U.S. climate (central Illinois). Average ammonia-nitrogen (N) concentrations decreased approximately 50% in the SSF system design, suggesting that this design had the highest nitrification rate. Nitrate-N concentrations decreased by over 60% in the FAP system design, possibly due to dissimilatory reduction or plant uptake. Total phosphorus (P) concentration reductions of 25 to 40% were observed in all three system designs. Five-day biochemical oxygen demand (BOD5) and dissolved oxygen (DO) results suggested that biodegradation was highest in the SSF system design and lowest in the FAP system design. Greater than 90% concentration reductions of total coliform and E. coli recovered were also observed following treatment in all three system designs. The FAP system design appeared to yield the highest concentration reduction efficiency for E. coli, possibly due to increased sunlight and related bacteriocidal ultraviolet light exposure. Ongoing experiments will test regularly for a variety of vegetative, water quality, and biological conditions for longer time periods in order to gain a better understanding of the pilot constructed wetland system design kinetics.

  1. Effect on orange juice of batch pasteurization in an improved pilot-scale microwave oven.

    Science.gov (United States)

    Cinquanta, L; Albanese, D; Cuccurullo, G; Di Matteo, M

    2010-01-01

    The effects on orange juice batch pasteurization in an improved pilot-scale microwave (MW) oven was evaluated by monitoring pectin methyl-esterase (PME) activity, color, carotenoid compounds and vitamin C content. Trials were performed on stirred orange juice heated at different temperatures (60, 70, 75, and 85 degrees C) during batch process. MW pilot plant allowed real-time temperature control of samples using proportional integrative derivative (PID) techniques based on the infrared thermography temperature read-out. The inactivation of heat sensitive fraction of PME, that verifies orange juice pasteurization, showed a z-value of 22.1 degrees C. Carotenoid content, responsible for sensorial and nutritional quality in fresh juices, decreased by about 13% after MW pasteurization at 70 degrees C for 1 min. Total of 7 carotenoid compounds were quantified during MW heating: zeaxanthin and beta-carotene content decreased by about 26%, while no differences (P < 0.05) were found for beta-cryptoxanthin in the same trial. A slight decrease in vitamin C content was monitored after MW heating. Results showed that MW heating with a fine temperature control could result in promising stabilization treatments.

  2. Development of an advanced, continuous mild gasification process for the production of co-products (Tasks 2, 3, and 4.1 to 4.6), Volume 2. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Knight, R.A.; Gissy, J.L.; Onischak, M.; Babu, S.P.; Carty, R.H. [Institute of Gas Technology, Chicago, IL (United States); Duthie, R.G. [Bechtel Group, Inc., San Francisco, CA (United States); Wootten, J.M. [Peabody Holding Co., Inc., St. Louis, MO (United States)

    1991-09-01

    Volume 2 contains information on the following topics: (1) Mild Gasification Technology Development: Process Research Unit Tests Using Slipstream Sampling; (2) Bench-Scale Char Upgrading Study; (3) Mild Gasification Technology Development: System Integration Studies. (VC)

  3. Presence of an unusual methanogenic bacterium in coal gasification waste.

    Science.gov (United States)

    Tomei, F A; Rouse, D; Maki, J S; Mitchell, R

    1988-12-01

    Methanogenic bacteria growing on a pilot-scale, anaerobic filter processing coal gasification waste were enriched in a mineral salts medium containing hydrogen and acetate as potential energy sources. Transfer of the enrichments to methanol medium resulted in the initial growth of a strain of Methanosarcina barkeri, but eventually small cocci became dominant. The cocci growing on methanol produced methane and exhibited the typical fluorescence of methanogenic bacteria. They grew in the presence of the cell wall synthesis-inhibiting antibiotics d-cycloserine, fosfomycin, penicillin G, and vancomycin as well as in the presence of kanamycin, an inhibitor of protein synthesis in eubacteria. The optimal growth temperature was 37 degrees C, and the doubling time was 7.5 h. The strain lysed after reaching stationary phase. The bacterium grew poorly with hydrogen as the energy source and failed to grow on acetate. Morphologically, the coccus shared similarities with Methanosarcina sp. Cells were 1 mum wide, exhibited the typical thick cell wall and cross-wall formation, and formed tetrads. Packets and cysts were not formed.

  4. Production of polyhydroxyalkanoates (PHA) by bacterial consortium from excess sludge fermentation liquid at laboratory and pilot scales.

    Science.gov (United States)

    Jia, Qianqian; Xiong, Huilei; Wang, Hui; Shi, Hanchang; Sheng, Xinying; Sun, Run; Chen, Guoqiang

    2014-11-01

    The generation of polyhydroxyalkanoates (PHA) from excess sludge fermentation liquid (SFL) was studied at lab and pilot scale. A PHA-accumulated bacterial consortium (S-150) was isolated from activated sludge using simulated SFL (S-SFL) contained high concentration volatile fatty acids (VFA) and nitrogen. The maximal PHA content accounted for 59.18% in S-SFL and dropped to 23.47% in actual SFL (L-SFL) of the dry cell weight (DCW) at lab scale. The pilot-scale integrated system comprised an anaerobic fermentation reactor (AFR), a ceramic membrane system (CMS) and a PHA production bio-reactor (PHAR). The PHA content from pilot-scale SFL (P-SFL) finally reached to 59.47% DCW with the maximal PHA yield coefficient (YP/S) of 0.17 g PHA/g COD. The results indicated that VFA-containing SFL was suitable for PHA production. The adverse impact of excess nitrogen and non-VFAs in SFL might be eliminated by pilot-scale domestication, which might resulted in community structure optimization and substrate selective ability improvement of S-150.

  5. Technical Report Cellulosic Based Black Liquor Gasification and Fuels Plant Final Technical Report

    Energy Technology Data Exchange (ETDEWEB)

    Fornetti, Micheal [Escanaba Paper Company, MI (United States); Freeman, Douglas [Escanaba Paper Company, MI (United States)

    2012-10-31

    The Cellulosic Based Black Liquor Gasification and Fuels Plant Project was developed to construct a black liquor to Methanol biorefinery in Escanaba, Michigan. The biorefinery was to be co-located at the existing pulp and paper mill, NewPage’s Escanaba Paper Mill and when in full operation would: • Generate renewable energy for Escanaba Paper Mill • Produce Methanol for transportation fuel of further refinement to Dimethyl Ether • Convert black liquor to white liquor for pulping. Black liquor is a byproduct of the pulping process and as such is generated from abundant and renewable lignocellulosic biomass. The biorefinery would serve to validate the thermochemical pathway and economic models for black liquor gasification. It was a project goal to create a compelling new business model for the pulp and paper industry, and support the nation’s goal for increasing renewable fuels production and reducing its dependence on foreign oil. NewPage Corporation planned to replicate this facility at other NewPage Corporation mills after this first demonstration scale plant was operational and had proven technical and economic feasibility. An overview of the process begins with black liquor being generated in a traditional Kraft pulping process. The black liquor would then be gasified to produce synthesis gas, sodium carbonate and hydrogen sulfide. The synthesis gas is then cleaned with hydrogen sulfide and carbon dioxide removed, and fed into a Methanol reactor where the liquid product is made. The hydrogen sulfide is converted into polysulfide for use in the Kraft pulping process. Polysulfide is a known additive to the Kraft process that increases pulp yield. The sodium carbonate salts are converted to caustic soda in a traditional recausticizing process. The caustic soda is then part of the white liquor that is used in the Kraft pulping process. Cellulosic Based Black Liquor Gasification and Fuels Plant project set out to prove that black liquor gasification could

  6. Pilot-Scale Laboratory Instruction for Chemical Engineering: The Specific Case of the Pilot-Unit Leading Group

    Science.gov (United States)

    Billet, Anne-Marie; Camy, Severine; Coufort-Saudejaud, Carole

    2010-01-01

    This paper presents an original approach for Chemical Engineering laboratory teaching that is currently applied at INP-ENSIACET (France). This approach, referred to as "pilot-unit leading group" is based on a partial management of the laboratories by the students themselves who become temporarily in charge of one specific laboratory. In…

  7. Antibacterial and enzymatic activity of microbial community during wastewater treatment by pilot scale vermifiltration system.

    Science.gov (United States)

    Arora, Sudipti; Rajpal, Ankur; Bhargava, Renu; Pruthi, Vikas; Bhatia, Akansha; Kazmi, A A

    2014-08-01

    The present study investigated microbial community diversity and antibacterial and enzymatic properties of microorganisms in a pilot-scale vermifiltration system during domestic wastewater treatment. The study included isolation and identification of diverse microbial community by culture-dependent method from a vermifilter (VF) with earthworms and a conventional geofilter (GF) without earthworms. The results of the four months study revealed that presence of earthworms in VF could efficiently remove biochemical oxygen demand (BOD), chemical oxygen demand (COD), total and fecal coliforms, fecal streptococci and other pathogens. Furthermore, the burrowing activity of earthworms promoted the aeration conditions in VF which led to the predominance of the aerobic microorganisms, accounting for complex microbial community diversity. Antibacterial activity of the isolated microorganisms revealed the mechanism behind the removal of pathogens, which is reported for the first time. Specifically, cellulase, amylase and protease activity is responsible for biodegradation and stabilization of organic matter.

  8. Evaluation of Wastewater Treatment of Detergent Industry Using Coagulation Procession Pilot Scale

    Directory of Open Access Journals (Sweden)

    MR Shahmansouri

    2005-04-01

    Full Text Available Introduction: Surfactant or surface active agents are slightly soluble in water and cause foaming in waste treatment plants and also in the surface waters into which the waste effluent is discharged. During aeration of wastewater, these compounds collect on the surface of the water bubbles and create some problems in waste treatment. Methods: In this study, surfactant, turbidity and COD in the industrial wastewater of the company, Paksan was studied. Study was done at pH ranging between 2 and 13 in a pilot scale process. Results: The results showed that ferric chloride has higher efficiency in removal and it is possible to decrease the surfactant, turbidity and COD Conclusion: The efficiency of ferric chloride in coagulation process for removal of surfactant, turbidity and COD from industrial wastewater is better than ALUM, Lime and Ferric Sulfate,

  9. Recovery of cellulase activity after ethanol stripping in a novel pilot-scale unit

    DEFF Research Database (Denmark)

    Skovgaard, Pernille Anastasia; Christensen, Børge Holm; Felby, Claus

    2014-01-01

    , there is a potential risk of enzyme degradation. Studies of the rate of enzyme denaturation based on estimation of the denaturation constant K D was performed using a novel distillation setup allowing stripping of ethanol at 50–65 °C. Experiments were performed in a pilot-scale stripper, where the effect...... on enzyme stability. When increasing the temperature (up to 65 °C) or ethanol content (up to 7.5 % w/v), the denaturation rate of the enzymes increased. Enzyme denaturation occurred slower when the experiments were performed in fiber beer compared to buffer only, which could be due to PEG or other......Recycling of enzymes has a potential interest during cellulosic bioethanol production as purchasing enzymes is one of the largest expenses in the process. By recycling enzymes after distillation, loss of sugars and ethanol are avoided, but depending on the distillation temperature...

  10. Torrefaction of cedarwood in a pilot scale rotary kiln and the influence of industrial flue gas.

    Science.gov (United States)

    Mei, Yanyang; Liu, Rujie; Yang, Qing; Yang, Haiping; Shao, Jingai; Draper, Christopher; Zhang, Shihong; Chen, Hanping

    2015-02-01

    Torrefaction of cedarwood was performed in a pilot-scale rotary kiln at various temperatures (200, 230, 260 and 290°C). The torrefaction properties, the influence on the grindability and hydroscopicity of the torrefied biomass were investigated in detail as well as the combustion performance. It turned out that, compared with raw biomass, the grindability and the hydrophobicity of the torrefied biomass were significantly improved, and the increasing torrefaction temperature resulted in a decrease in grinding energy consumption and an increase in the proportion of smaller-sized particles. The use of industrial flue gas had a significant influence on the behavior of cedarwood during torrefaction and the properties of the resultant solid products. To optimize the energy density and energy yield, the temperature of torrefaction using flue gas should be controlled within 260°C. Additionally, the combustion of torrefied samples was mainly the combustion of chars, with similar combustion characteristics to lignite.

  11. A pilot-scale study of selective desulfurization via urea addition in iron ore sintering

    Science.gov (United States)

    Long, Hong-ming; Wu, Xue-jian; Chun, Tie-jun; Di, Zhan-xia; Wang, Ping; Meng, Qing-min

    2016-11-01

    The iron ore sintering process is the main source of SO2 emissions in the iron and steel industry. In our previous research, we proposed a novel technology for reducing SO2 emissions in the flue gas in the iron ore sintering process by adding urea at a given distance from the sintering grate bar. In this paper, a pilot-scale experiment was carried out in a commercial sintering plant. The results showed that, compared to the SO2 concentration in flue gas without urea addition, the SO2 concentration decreased substantially from 694.2 to 108.0 mg/m3 when 0.10wt% urea was added. NH3 decomposed by urea reacted with SO2 to produce (NH4)2SO4, decreasing the SO2 concentration in the flue gas.

  12. A pilot scale test of ozonization treatment of ethene wastewater for reuse

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    A pilot scale test of advanced treatment of ethene wastewater by ozonization was carried out for industrial water reuse.Effects of different operating conditions on COD degradation,such as wastewater flow rate,ozonized gas flow rate,operating voltage of ozonizer and two ozone generation means,using pure oxygen or air,was investigated.The results show that the increase of ozonizer operating voltage,the decrease of wastewater flow rate and the suitable ozonized gas flow rate improve the removal of COD in wastewater and that ozone generated respectively from air and pure oxygen can effectively remove COD of ethene wastewater to meet the industrial water reuse criterion.

  13. Anaerobic Treatment of Palm Oil Mill Effluent in Pilot-Scale Anaerobic EGSB Reactor.

    Science.gov (United States)

    Wang, Jin; Mahmood, Qaisar; Qiu, Jiang-Ping; Li, Yin-Sheng; Chang, Yoon-Seong; Li, Xu-Dong

    2015-01-01

    Large volumes of untreated palm oil mill effluent (POME) pose threat to aquatic environment due to the presence of very high organic content. The present investigation involved two pilot-scale anaerobic expanded granular sludge bed (EGSB) reactors, continuously operated for 1 year to treat POME. Setting HRT at 9.8 d, the anaerobic EGSB reactors reduced COD from 71179 mg/L to 12341 mg/L and recycled half of sludge by a dissolved air flotation (DAF). The average effluent COD was 3587 mg/L with the consistent COD removal efficiency of 94.89%. Adding cationic polymer (PAM) dose of 30 mg/L to DAF unit and recycling its half of sludge caused granulation of anaerobic sludge. Bacilli and small coccid bacteria were the dominant microbial species of the reactor. The reactor produced 27.65 m(3) of biogas per m(3) of POME which was utilized for electricity generation.

  14. Paper and board mill effluent treatment with the combined biological-coagulation-filtration pilot scale reactor.

    Science.gov (United States)

    Afzal, Muhammad; Shabir, Ghulam; Hussain, Irshad; Khalid, Zafar M

    2008-10-01

    Pilot scale reactor based on combined biological-coagulation-filtration treatments was designed and evaluated for the treatment of effluent from a paper and board mill. Biological treatment by fed batch reactor (FBR) followed by coagulation and sand filtration (SF) resulted in a total COD and BOD reduction of 93% and 96.5%, respectively. A significant reduction in both COD (90%) and BOD (92%) was also observed by sequencing batch reactor (SBR) process followed by coagulation and filtration. Untreated effluent was found to be toxic, whereas the treated effluents by either of the above two processes were found to be non-toxic when exposed to the fish for 72h. The resultant effluent from FBR-coagulation-sand filtration system meets National Environmental Quality Standards (NEQS) of Pakistan and can be discharged into the environment without any risks.

  15. Studies and research concerning BNFP pilot-scale pulsed columns: column profile and holdup studies

    Energy Technology Data Exchange (ETDEWEB)

    Cermak, A. F.

    1980-11-01

    Experimental studies were conducted on pilot-scaled pulsed columns for the purpose of obtaining data for verification of contactor computer programs. This work is in support of safeguards programs related to determination of near real-time inventories in pulsed columns. Holdup tests were performed resulting in the derivation of an empirical equation for estimation of the dispersed phase holdup in a column. Uranium solvent extraction mass-transfer tests were conducted in which all four process cycles were simulated under coprocessing flowsheet conditions. Extensive data were obtained during these tests on uranium profiles and inventories within the columns. Transient profile data were also determined between selected runs under the tested operating conditions. No concentration peaks could be observed during the transient period. Based on the extensive inventory data taken, empirical equations were developed for relating uranium inventory in a column to the test parameters. These equations were found useful for predicting and estimating the column inventory under the known run conditions.

  16. Separation of Corn Fiber and Conversion to Fuels and Chemicals Phase II: Pilot-scale Operation

    Energy Technology Data Exchange (ETDEWEB)

    Abbas, Charles; Beery, Kyle; Orth, Rick; Zacher, Alan

    2007-09-28

    The purpose of the Department of Energy (DOE)-supported corn fiber conversion project, “Separation of Corn Fiber and Conversion to Fuels and Chemicals Phase II: Pilot-scale Operation” is to develop and demonstrate an integrated, economical process for the separation of corn fiber into its principal components to produce higher value-added fuel (ethanol and biodiesel), nutraceuticals (phytosterols), chemicals (polyols), and animal feed (corn fiber molasses). This project has successfully demonstrated the corn fiber conversion process on the pilot scale, and ensured that the process will integrate well into existing ADM corn wet-mills. This process involves hydrolyzing the corn fiber to solubilize 50% of the corn fiber as oligosaccharides and soluble protein. The solubilized fiber is removed and the remaining fiber residue is solvent extracted to remove the corn fiber oil, which contains valuable phytosterols. The extracted oil is refined to separate the phytosterols and the remaining oil is converted to biodiesel. The de-oiled fiber is enzymatically hydrolyzed and remixed with the soluble oligosaccharides in a fermentation vessel where it is fermented by a recombinant yeast, which is capable of fermenting the glucose and xylose to produce ethanol. The fermentation broth is distilled to remove the ethanol. The stillage is centrifuged to separate the yeast cell mass from the soluble components. The yeast cell mass is sold as a high-protein yeast cream and the remaining sugars in the stillage can be purified to produce a feedstock for catalytic conversion of the sugars to polyols (mainly ethylene glycol and propylene glycol) if desirable. The remaining materials from the purification step and any materials remaining after catalytic conversion are concentrated and sold as a corn fiber molasses. Additional high-value products are being investigated for the use of the corn fiber as a dietary fiber sources.

  17. Pilot-scale grout production test with a simulated low-level waste

    Energy Technology Data Exchange (ETDEWEB)

    Fow, C.L.; Mitchell, D.H.; Treat, R.L.; Hymas, C.R.

    1987-05-01

    Plans are underway at the Hanford Site near Richland, Washington, to convert the low-level fraction of radioactive liquid wastes to a grout form for permanent disposal. Grout is a mixture of liquid waste and grout formers, including portland cement, fly ash, and clays. In the plan, the grout slurry is pumped to subsurface concrete vaults on the Hanford Site, where the grout will solidify into large monoliths, thereby immobilizing the waste. A similar disposal concept is being planned at the Savannah River Laboratory site. The underground disposal of grout was conducted at Oak Ridge National Laboratory between 1966 and 1984. Design and construction of grout processing and disposal facilities are underway. The Transportable Grout Facility (TGF), operated by Rockwell Hanford Operations (Rockwell) for the Department of Energy (DOE), is scheduled to grout Phosphate/Sulfate N Reactor Operations Waste (PSW) in FY 1988. Phosphate/Sulfate Waste is a blend of two low-level waste streams generated at Hanford's N Reactor. Other wastes are scheduled to be grouted in subsequent years. Pacific Northwest Laboratory (PNL) is verifying that Hanford grouts can be safely and efficiently processed. To meet this objective, pilot-scale grout process equipment was installed. On July 29 and 30, 1986, PNL conducted a pilot-scale grout production test for Rockwell. During the test, 16,000 gallons of simulated nonradioactive PSW were mixed with grout formers to produce 22,000 gallons of PSW grout. The grout was pumped at a nominal rate of 15 gpm (about 25% of the nominal production rate planned for the TGF) to a lined and covered trench with a capacity of 30,000 gallons. Emplacement of grout in the trench will permit subsequent evaluation of homogeneity of grout in a large monolith. 12 refs., 34 figs., 5 tabs.

  18. Development of a social skills assessment screening scale for psychiatric rehabilitation settings: A pilot study

    Directory of Open Access Journals (Sweden)

    Poornima Bhola

    2016-01-01

    Full Text Available Context: Deficits in social skills may present in a range of psychiatric disorders, particularly in the more serious and persistent conditions, and have an influence on functioning across various domains. Aims: This pilot study aimed at developing a brief measure, for structured evaluation and screening for social skills deficits, which can be easily integrated into routine clinical practice. Settings and Design: The sample consisted of 380 inpatients and their accompanying caregivers, referred to Psychiatric Rehabilitation Services at a tertiary care government psychiatric hospital. Materials and Methods: The evaluation included an Inpatient intake Proforma and the 20-item Social Skills Assessment Screening Scale (SSASS. Disability was assessed using the Indian Disability Evaluation and Assessment Scale (IDEAS for a subset of 94 inpatients. Statistical Analysis Used: The analysis included means and standard deviations, frequency and percentages, Cronbach's alpha to assess internal consistency, t-tests to assess differences in social skills deficits between select subgroups, and correlation between SSASS and IDEAS scores. Results: The results indicated the profile of social skills deficits assessed among the inpatients with varied psychiatric diagnoses. The “psychosis” group exhibited significantly higher deficits than the “mood disorder” group. Results indicated high internal consistency of the SSASS and adequate criterion validity demonstrated by correlations with select IDEAS domains. Modifications were made to the SSASS following the pilot study. Conclusions: The SSASS has potential value as a measure for screening and individualised intervention plans for social skills training in mental health and rehabilitation settings. The implications for future work on the psychometric properties and clinical applications are discussed.

  19. Bioremediation of benzene-, MTBE- and ammonia-contaminated groundwater with pilot-scale constructed wetlands

    Energy Technology Data Exchange (ETDEWEB)

    Seeger, Eva M., E-mail: eva.seeger@ufz.de [Department of Environmental Biotechnology, Helmholtz Centre for Environmental Research - UFZ, Permoserstr. 15, 04318 Leipzig (Germany); Kuschk, Peter; Fazekas, Helga [Department of Environmental Biotechnology, Helmholtz Centre for Environmental Research - UFZ, Permoserstr. 15, 04318 Leipzig (Germany); Grathwohl, Peter [Center of Applied Geoscience, University of Tuebingen, Hoelderlinstr. 12, 72074 Tuebingen (Germany); Kaestner, Matthias [Department of Environmental Biotechnology, Helmholtz Centre for Environmental Research - UFZ, Permoserstr. 15, 04318 Leipzig (Germany)

    2011-12-15

    In this pilot-scale constructed wetland (CW) study for treating groundwater contaminated with benzene, MTBE, and ammonia-N, the performance of two types of CWs (a wetland with gravel matrix and a plant root mat) was investigated. Hypothesized stimulative effects of filter material additives (charcoal, iron(III)) on pollutant removal were also tested. Increased contaminant loss was found during summer; the best treatment performance was achieved by the plant root mat. Concentration decrease in the planted gravel filter/plant root mat, respectively, amounted to 81/99% for benzene, 17/82% for MTBE, and 54/41% for ammonia-N at calculated inflow loads of 525/603 mg/m{sup 2}/d, 97/112 mg/m{sup 2}/d, and 1167/1342 mg/m{sup 2}/d for benzene, MTBE, and ammonia-N. Filter additives did not improve contaminant depletion, although sorption processes were observed and elevated iron(II) formation indicated iron reduction. Bacterial and stable isotope analysis provided evidence for microbial benzene degradation in the CW, emphasizing the promising potential of this treatment technique. - Highlights: > BTEX compounds contaminated groundwater can be efficiently treated by CWs. > The removal efficiency depended on CW type, season and contaminant. > The plant root mat revealed better treatment results than the gravel filter CW. > Best results achieved by the plant root mat (99% benzene concentration decrease). > Stable isotope analysis and MPN indicated high benzene remediation potential. - Gravel bed constructed wetlands and a plant root mat system efficiently eliminated fuel hydrocarbons (benzene, MTBE) and ammonia-N from groundwater at a pilot-scale.

  20. Separation of Corn Fiber and Conversion to Fuels and Chemicals Phase II: Pilot-scale Operation

    Energy Technology Data Exchange (ETDEWEB)

    Abbas, Charles; Beery, Kyle; Orth, Rick; Zacher, Alan

    2007-09-28

    The purpose of the Department of Energy (DOE)-supported corn fiber conversion project, “Separation of Corn Fiber and Conversion to Fuels and Chemicals Phase II: Pilot-scale Operation” is to develop and demonstrate an integrated, economical process for the separation of corn fiber into its principal components to produce higher value-added fuel (ethanol and biodiesel), nutraceuticals (phytosterols), chemicals (polyols), and animal feed (corn fiber molasses). This project has successfully demonstrated the corn fiber conversion process on the pilot scale, and ensured that the process will integrate well into existing ADM corn wet-mills. This process involves hydrolyzing the corn fiber to solubilize 50% of the corn fiber as oligosaccharides and soluble protein. The solubilized fiber is removed and the remaining fiber residue is solvent extracted to remove the corn fiber oil, which contains valuable phytosterols. The extracted oil is refined to separate the phytosterols and the remaining oil is converted to biodiesel. The de-oiled fiber is enzymatically hydrolyzed and remixed with the soluble oligosaccharides in a fermentation vessel where it is fermented by a recombinant yeast, which is capable of fermenting the glucose and xylose to produce ethanol. The fermentation broth is distilled to remove the ethanol. The stillage is centrifuged to separate the yeast cell mass from the soluble components. The yeast cell mass is sold as a high-protein yeast cream and the remaining sugars in the stillage can be purified to produce a feedstock for catalytic conversion of the sugars to polyols (mainly ethylene glycol and propylene glycol) if desirable. The remaining materials from the purification step and any materials remaining after catalytic conversion are concentrated and sold as a corn fiber molasses. Additional high-value products are being investigated for the use of the corn fiber as a dietary fiber sources.

  1. The pollutants removal and bacterial community dynamics relationship within a full-scale British Gas/Lurgi coal gasification wastewater treatment using a novel system.

    Science.gov (United States)

    Jia, Shengyong; Han, Hongjun; Zhuang, Haifeng; Hou, Baolin

    2016-01-01

    The novel system of EBA (based on external circulation anaerobic (EC) process-biological enhanced (BE) process-anoxic/oxic (A/O) process) was applied to treat the British Gas/Lurgi coal gasification wastewater in Erdos, China. After a long time of commissioning, the EBA system represented a stable and highly efficient performance, particularly, the concentrations of COD, NH4(+)-N, total organic carbon, total nitrogen and volatile phenols in the final effluent reached 53, 0.3, 18, 106mg/L and not detected, respectively. Both the GC-MS and fluorescence excitation-emission matrix analyses revealed significant variations of organic compositions in the effluent of different process. The results of high-throughput sequencing represented the EBA system composed 34 main bacteria which were affiliated to 7 phyla. In addition, the canonical correspondence analysis indicated high coherence among community composition, wastewater characteristics and environmental variables, in which the pH, mixed liquid suspended solids and total phenols loading were the most three significant variables.

  2. Optimisation of biogas production from manure through serial digestion: lab-scale and pilot-scale studies.

    Science.gov (United States)

    Kaparaju, Prasad; Ellegaard, Lars; Angelidaki, Irini

    2009-01-01

    In the present study, the possibility of optimizing biogas production from manure by serial digestion was investigated. In the lab-scale experiments, process performance and biogas production of serial digestion, two methanogenic continuously stirred tank reactors (CSTR) connected in series, was compared to a conventional one-step CSTR process. The one-step process was operated at 55 degrees C with 15d HRT and 5l working volume (control). For serial digestion, the total working volume of 5l was distributed as 70/30%, 50/50%, 30/70% or 13/87% between the two methanogenic reactors, respectively. Results showed that serial digestion improved biogas production from manure compared to one-step process. Among the tested reactor configurations, best results were obtained when serial reactors were operated with 70/30% and 50/50% volume distribution. Serial digestion at 70/30% and 50/50% volume distribution produced 13-17.8% more biogas and methane and, contained low VFA and residual methane potential loss in the effluent compared to the one-step CSTR process. At 30/70% volume distribution, an increase in biogas production was also noticed but the process was very unstable with low methane production. At 13/87% volume distribution, no difference in biogas production was noticed and methane production was much lower than the one-step CSTR process. Pilot-scale experiments also showed that serial digestion with 77/23% volume distribution could improve biogas yields by 1.9-6.1% compared to one-step process. The study thus suggests that the biogas production from manure can be optimized through serial digestion with an optimal volume distribution of 70/30% or 50/50% as the operational fluctuations are typically high during full scale application. However, process temperature between the two methanogenic reactors should be as close as possible in order to derive the benefits of serial coupling.

  3. Assessment of Advanced Coal Gasification Processes

    Science.gov (United States)

    McCarthy, John; Ferrall, Joseph; Charng, Thomas; Houseman, John

    1981-01-01

    This report represents a technical assessment of the following advanced coal gasification processes: AVCO High Throughput Gasification (HTG) Process; Bell Single-Stage High Mass Flux (HMF) Process; Cities Service/Rockwell (CS/R) Hydrogasification Process; Exxon Catalytic Coal Gasification (CCG) Process. Each process is evaluated for its potential to produce SNG from a bituminous coal. In addition to identifying the new technology these processes represent, key similarities/differences, strengths/weaknesses, and potential improvements to each process are identified. The AVCO HTG and the Bell HMF gasifiers share similarities with respect to: short residence time (SRT), high throughput rate, slagging and syngas as the initial raw product gas. The CS/R Hydrogasifier is also SRT but is non-slagging and produces a raw gas high in methane content. The Exxon CCG gasifier is a long residence time, catalytic, fluidbed reactor producing all of the raw product methane in the gasifier. The report makes the following assessments: 1) while each process has significant potential as coal gasifiers, the CS/R and Exxon processes are better suited for SNG production; 2) the Exxon process is the closest to a commercial level for near-term SNG production; and 3) the SRT processes require significant development including scale-up and turndown demonstration, char processing and/or utilization demonstration, and reactor control and safety features development.

  4. High titer ethanol and lignosulfonate production from SPORL pretreated poplar at pilot-scale

    Directory of Open Access Journals (Sweden)

    Junyong (J.Y. eZhu

    2015-04-01

    Full Text Available Poplar NE222 (Populus deltoides Bartr. ex Marsh × P. nigra L. wood chips were pretreated in a 390 L pilot-scale rotating wood-pulping digester using a dilute sulfite solution of approximately pH  1.8 at 160°C for 40 min for bioconversion to ethanol and lignosulfonate (LS. An estimated combined hydrolysis factor (CHF of 3.3 was used to scale the pretreatment temperature and time from laboratory bench scale experiments, which balanced sugar yield and inhibitor formation to facilitate high titer ethanol production through fermentation using S. cerevisiae YRH400 without detoxification. A terminal ethanol titer of 43.6 g L-1 with a yield of 247 L tonne wood-1 was achieved at total solids loading of 20%. The relatively low ethanol yield compared with yield from SPORL-pretreated softwoods was due to inefficient utilization of xylose. The LS from SPORL has a substantially higher phenolic group (Ph-OH content although it is less sulfonated and has a lower molecular weight than a purified commercial softwood LS, and therefore has potential for certain commercial markets and future novel applications through further processing.

  5. Experimental proof of concept of a pilot-scale thermochemical storage unit

    Science.gov (United States)

    Tescari, Stefania; Singh, Abhishek; de Oliveira, Lamark; Breuer, Stefan; Agrafiotis, Christos; Roeb, Martin; Sattler, Christian; Marcher, Johnny; Pagkoura, Chrysa; Karagiannakis, George; Konstandopoulos, Athanasios G.

    2017-06-01

    The present study presents installation and operation of the first pilot scale thermal storage unit based on thermochemical redox-cycles. The reactive core is composed of a honeycomb ceramic substrate, coated with cobalt oxide. This concept, already analyzed and presented at lab-scale, is now implemented at a larger scale: a total of 280 kg of storage material including 90 kg of cobalt oxide. The storage block was implemented inside an existing solar facility and connected to the complete experimental set-up. This experimental set-up is presented, with focus on the measurement system and the possible improvement for a next campaign. Start-up and operation of the system is described during the first complete charge-discharge cycle. The effect of the chemical reaction on the stored capacity is clearly detected by analysis of the temperature distribution data obtained during the experiments. Furthermore two consecutive cycles show no evident loss of reactivity inside the material. The system is cycled between 650°C and 1000°C. In this temperature range, the total energy stored was about 50 kWh, corresponding to an energy density of 630 kJ/kg. In conclusion, the concept feasibility was successfully shown, together with a first calculation on the system performance.

  6. Gasification Product Improvement Facility (GPIF). Final report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-09-01

    The gasifier selected for development under this contract is an innovative and patented hybrid technology which combines the best features of both fixed-bed and fluidized-bed types. PyGas{trademark}, meaning Pyrolysis Gasification, is well suited for integration into advanced power cycles such as IGCC. It is also well matched to hot gas clean-up technologies currently in development. Unlike other gasification technologies, PyGas can be designed into both large and small scale systems. It is expected that partial repowering with PyGas could be done at a cost of electricity of only 2.78 cents/kWh, more economical than natural gas repowering. It is extremely unfortunate that Government funding for such a noble cause is becoming reduced to the point where current contracts must be canceled. The Gasification Product Improvement Facility (GPIF) project was initiated to provide a test facility to support early commercialization of advanced fixed-bed coal gasification technology at a cost approaching $1,000 per kilowatt for electric power generation applications. The project was to include an innovative, advanced, air-blown, pressurized, fixed-bed, dry-bottom gasifier and a follow-on hot metal oxide gas desulfurization sub-system. To help defray the cost of testing materials, the facility was to be located at a nearby utility coal fired generating site. The patented PyGas{trademark} technology was selected via a competitive bidding process as the candidate which best fit overall DOE objectives. The paper describes the accomplishments to date.

  7. Guideline for safe and eco-friendly biomass gasification

    Energy Technology Data Exchange (ETDEWEB)

    Vos, J.; Knoef, H. (BTG biomass technology group, Enschede (Netherlands)); Hauth, M. (Graz Univ. of Technology. Institute of Thermal Engineering, Graz (Austria)) (and others)

    2009-11-15

    The objective of the Gasification Guide project is to accelerate the market penetration of small-scale biomass gasification systems (< 5 MW fuel power) by the development of a Guideline and Software Tool to facilitate risk assessment of HSE aspects. The Guideline may also be applied in retrofitting or converting old thermal plants in the Eastern European countries - with rich biomass recourses - to new gasification plants. The objective of this document is to guide key target groups identifying potential hazards and make a proper risk assessment. The software tool is an additional aid in the risk assessment. This guideline is intended to be a training tool and a resource for workers and employers to safely design, fabricate, construct, operate and maintain small-scale biomass gasification facilities. The Guideline is applicable with the following constraints: 1) The maximum scale of the gasification plant was agreed to be about 1 MW{sub e}. The reason is that large companies do have normally their safety rules in place; 2) This means in principle only fixed bed gasifier designs. However, most parts are also valid to other designs and even other thermal conversion processes; 3) The use of contaminated biomass is beyond the scope of this Guideline. The Guideline contains five major chapters; Chapter 2 briefly describes the gasification technology in general. Chapter 3 gives an overview of major legal framework issues on plant permission and operation. The legal frame is changing and the description is based on the situation by the end of 2007. Chapter 4 explains the theory behind the risk assessment method and risk reduction measures. Chapter 5 is the heart of the Guideline and gives practical examples of good design, operation and maintenance principles. The practical examples and feedback have been received throughout the project and the description is based on mid-2009. Chapter 6 describes the best techniques currently available for emission abatement which are

  8. Development of ultraclean gas technologies for biomass gasification

    Energy Technology Data Exchange (ETDEWEB)

    Kurkela, E.; Simell, P.; McKeough, P.; Kurkela, M. (VTT Technical Research Centre of Finland, Espoo (Finland))

    2009-07-01

    New innovative biomass gasification and gas cleaning technologies were studied and developed for the production of synthesis gas and ultra clean fuel gas. The experimental work was focused on fluidised-bed gasification, followed by catalytic reforming and optimised gas conditioning processes. The main aim of the project was to develop processes which can be applied in producing liquid biofuels from biomass andwaste fuels. This three-year project, Development of ultra clean gas (UCG) technologies for biomass gasification, was realised in years 2004-2007. In 2004-05, the experimental work was carried out on laboratory and bench-scale equipment, while in 2006-07 the main emphasis was shifted to the work on the new Process Development Unit (PDU) of VTT. In addition to experimental R&D work, system studies have been carried out in order to define optimal process concepts for producing liquid biofuels in Finnish and Central European conditions. Especially, the integration of syngas technologies to the pulp and paper industries and combined power and heat production has been studied. Different liquid biofuel production concepts were assessed and a promising method for producing transportation fuels with ca. 50 eurocents/l has been introduced. This concept is based on fluidised-bed gasification of biomass at 200-300 MW scale with efficient energy integration to a pulp and paper mill. The 500 kW PDU plant for the new gasification and gas cleaning process was designed, constructed and operated at VTT. Product gas reforming has been studied and tested in laboratory scale and a PDU-scale reformer has been constructed and successfully operated. The test runs carried out in spring 2007 proved that the gasification and gas cleaning process could be successfully operated and the main targets of the project were achieved. (orig.)

  9. Development of Electrode Units for Electrokinetic Desalination of Masonry and Pilot Scale Test at Three locations for Removal of Chlorides

    DEFF Research Database (Denmark)

    Ottosen, Lisbeth M.; Christensen, Iben Vernegren; Skibsted, Gry

    2010-01-01

    Electrode units for electrokinetic desalination of masonry has been developed and tested in pilot scale at three different locations. The units are formed as casings with a metallic mesh electrode, and carbonate rich clay to buffer the acid produced at the anode. The case has an extra loose bottom...

  10. Nutrient Removal and Biomass Production in an Outdoor Pilot-Scale Phototrophic Biofilm Reactor for Effluent Polishing

    NARCIS (Netherlands)

    Boelee, N.C.; Janssen, M.; Temmink, H.; Shrestha, R.; Buisman, C.J.N.; Wijffels, R.H.

    2014-01-01

    An innovative pilot-scale phototrophic biofilm reactor was evaluated over a 5-month period to determine its capacity to remove nitrogen and phosphorus from Dutch municipal wastewater effluents. The areal biomass production rate ranged between 2.7 and 4.5 g dry weight/m2/day. The areal nitrogen and p

  11. INACTIVATION OF CRYPTOSPORIDIUM OOCYSTS IN A PILOT-SCALE OZONE BUBBLE-DIFFUSER CONTACTOR - II: MODEL VALIDATION AND APPLICATION

    Science.gov (United States)

    The ADR model developed in Part I of this study was successfully validated with experimenta data obtained for the inactivation of C. parvum and C. muris oocysts with a pilot-scale ozone-bubble diffuser contactor operated with treated Ohio River water. Kinetic parameters, required...

  12. PILOT-SCALE DEMONSTRATION OF A SLURRY-PHASE BIOLOGICAL REACTOR FOR CREOSOTE-CONTAMINATED SOIL - APPLICATION ANALYSIS REPORT

    Science.gov (United States)

    In support of the U.S. Environmental Protection Agency’s (EPA) Superfund Innovative Technology Evaluation (SITE) Program, a pilot-scale demonstration of a slurry-phase bioremediation process was performed May 1991 at the EPA’s Test & Evaluation Facility in Cincinnati, OH. In this...

  13. DETERMINATION OF SEX HORMONES AND NONYLPHENOL ETHOXYLATES IN THE AQUEOUS MATRIXES OF TWO PILOT-SCALE MUNICIPAL WASTEWATER TREATMENT PLANTS

    Science.gov (United States)

    Two analytical methods were developed and refined for the detection and quantitation of two groups of endocrine-disrupting chemicals (EDCs) in the liquid matrixes of two pilot-scale municipal wastewater treatment plants. The targeted compounds are seven sex hormones (estradiol, ...

  14. Removal of pollutants from pulp and paper mill effluent by anaerobic and aerobic treatment in pilot scale bioreactor

    DEFF Research Database (Denmark)

    Singh, P.; Katiyar, D.; Gupta, M.

    2011-01-01

    Pilot-scale anaerobic and aerobic treatment in a two-step bioreactor was performed for the removal of pollutants from pulp and paper mill effluent. After seven days of anaerobic treatment, colour (45%), lignin (60%), COD (26%) and adsorbable organic halogen (AOX) (20%) were reduced. The anaerobic...

  15. Wave Pressures and Loads on a Small Scale Model of the Svåheia SSG Pilot Project

    DEFF Research Database (Denmark)

    Buccino, Mariano; Vicinanza, Diego; Ciardulli, Francesco;

    2011-01-01

    The paper reports on 2D small scale experiments conducted to investigate wave loadings acting on a pilot project of device for the conversion of wave energy into electricity. The conversion concept is based on the overtopping principle and the structure is worldwide known with the acronym SSG. Th...

  16. Inactivation of airborne Enterococcus faecalis and infectious bursal disease virus using a pilot-scale ultraviolet photocatalytic oxidation scrubber

    NARCIS (Netherlands)

    Zhao, Y.; Aarnink, A.J.A.; Xin, H.

    2014-01-01

    High microbial concentrations and emissions associated with livestock houses raise health and environmental concerns. A pilot-scale ultraviolet photocatalytic (UV-PCO) scrubber was tested for its efficacy to inactivate aerosolized Enterococcus faecalis and infectious bursal disease virus (IBDV). Mic

  17. Pilot-scale comparison of constructed wetlands operated under high hydraulicloading rates and attached biofilm reactors for domestic wastewater treatment

    DEFF Research Database (Denmark)

    Fountoulakis, M.S.; Terzakis, S.; Chatzinotas, A.

    2009-01-01

    Four different pilot-scale treatment units were constructed to compare the feasibility of treating domestic wastewater in the City of Heraklio, Crete, Greece: (a) a freewater surface (FWS) wetland system, (b) a horizontal subsurface flow (HSF) wetland system, (c) a rotating biological contactor...

  18. Pyrolysis and gasification-melting of automobile shredder residue.

    Science.gov (United States)

    Roh, Seon Ah; Kim, Woo Hyun; Yun, Jin Han; Min, Tae Jin; Kwak, Yeon Ho; Seo, Yong Chil

    2013-10-01

    Automobile shredder residue (ASR) from end-of-life vehicles (ELVs) in Korea has commonly been disposed of in landfills. Due to the growing number of scrapped cars and the decreasing availability of landfill space, effective technology for reducing ASR is needed. However ASR is a complex mixture, and finding an appropriate treatment is not easy on account of the harmful compounds in ASR. Therefore, research continues to seek an effective treatment technology. However most studies have thus far been performed in the laboratory, whereas few commercial and pilot studies have been performed. This paper studies the pyrolysis and gasification-melting of ASR. The pyrolyis characteristics have been analyzed in a thermogravimetric analyzer (TGA), a Lindberg furnace, and a fixed-bed pyrolyzer to study the fundamental characteristics of ASR thermal conversion. As a pilot study, shaft-type gasification-melting was performed. High-temperature gasification-melting was performed in a 5000 kg/day pilot system. The gas yield and syngas (H2 and CO) concentration increase when the reaction temperature increases. Gas with a high calorific value of more than 16,800 kJ/m3 was produced in the pyrolyzer. From the gasification-melting process, syngas of CO (30-40%) and H2(10-15%) was produced, with 5% CH4 produced as well. Slag generation was 17% of the initial ASR, with 5.8% metal content and 4% fly ash. The concentration of CO decreases, whereas the H2, CO2, and CH4 concentrations increase with an increase in the equivalence ratio (ER). The emission levels of dioxin and air pollution compounds except nitrogen oxides (NO(x)) were shown to satisfy Korean regulations.

  19. Japan`s sunshine project. 17.. 1992 annual summary of coal liquefaction and gasification

    Energy Technology Data Exchange (ETDEWEB)

    1993-09-01

    This report describes the achievement of coal liquefaction and gasification technology development in the Sunshine Project for FY 1992. It presents the research and development of coal liquefaction which includes studies on reaction mechanism of coal liquefaction and catalysts for coal liquefaction, the research and development of coal gasification technologies which includes studies on gasification characteristics of various coals and improvement of coal gasification efficiency, the development of bituminous coal liquefaction which includes engineering, construction and operation of a bituminous coal liquefaction pilot plant and research by a process supporting unit (PSU), the development of brown coal liquefaction which includes research on brown coal liquefaction with a pilot plant and development of techniques for upgrading coal oil from brown coal, the development of common base technologies which includes development of slurry letdown valves and study on upgrading technology of coal-derived distillates, the development of coal-based hydrogen production technology with a pilot plant, the development of technology for entrained flow coal gasification, the assessment of coal hydrogasification, and the international co-operation. 4 refs., 125 figs., 39 tabs.

  20. Cultivation of Chlorella sp. using raw dairy wastewater for nutrient removal and biodiesel production: Characteristics comparison of indoor bench-scale and outdoor pilot-scale cultures.

    Science.gov (United States)

    Lu, Weidong; Wang, Zhongming; Wang, Xuewei; Yuan, Zhenhong

    2015-09-01

    The biomass productivity and nutrient removal capacity of simultaneous Chlorella sp. cultivation for biodiesel production and nutrient removal in raw dairy wastewater (RDW) in indoor bench-scale and outdoor pilot-scale photobioreactors were compared. Results from the current work show that maximum biomass productivity in indoor bench-scale cultures can reach 260 mg L(-1) day(-1), compared to that of 110 mg L(-1) day(-1) in outdoor pilot-scale cultures. Maximum chemical oxygen demand (COD), total nitrogen (TN), and total phosphorous (TP) removal rate obtained in indoor conditions was 88.38, 38.34, and 2.03 mg L(-1) day(-1), respectively, this compared to 41.31, 6.58, and 2.74 mg L(-1) day(-1), respectively, for outdoor conditions. Finally, dominant fatty acids determined to be C16/C18 in outdoor pilot-scale cultures indicated great potential for scale up of Chlorella sp. cultivation in RDW for high quality biodiesel production coupling with RDW treatment.

  1. Catalytic Hydrothermal Gasification

    Energy Technology Data Exchange (ETDEWEB)

    Elliott, Douglas C.

    2015-05-31

    The term “hydrothermal” used here refers to the processing of biomass in water slurries at elevated temperature and pressure to facilitate the chemical conversion of the organic structures in biomass into useful fuels. The process is meant to provide a means for treating wet biomass materials without drying and to access ionic reaction conditions by maintaining a liquid water processing medium. Typical hydrothermal processing conditions are 523-647K of temperature and operating pressures from 4-22 MPa of pressure. The temperature is sufficient to initiate pyrolytic mechanisms in the biopolymers while the pressure is sufficient to maintain a liquid water processing phase. Hydrothermal gasification is accomplished at the upper end of the process temperature range. It can be considered an extension of the hydrothermal liquefaction mechanisms that begin at the lowest hydrothermal conditions with subsequent decomposition of biopolymer fragments formed in liquefaction to smaller molecules and eventually to gas. Typically, hydrothermal gasification requires an active catalyst to accomplish reasonable rates of gas formation from biomass.

  2. Final report for the pilot-scale thermal treatment of Lower East Fork Poplar Creek floodplain soils

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1994-09-01

    IT Corporation (IT) was contracted by Martin Marietta Energy Systems, Inc. (Energy Systems) to perform a pilot-scale demonstration of the effectiveness of thermal desorption as a remedial technology for removing mercury from the Lower East Fork Poplar Creek (LEFPC) floodplain soil. Previous laboratory studies by Energy Systems suggested that this technology could reduce mercury to very low levels. This pilot-scale demonstration study was initiated to verify on an engineering scale the performance of thermal desorption. This report includes the details of the demonstration study, including descriptions of experimental equipment and procedures, test conditions, sampling and analysis, quality assurance (QA), detailed test results, and an engineering assessment of a conceptual full-scale treatment facility. The specific project tasks addressed in this report were performed between October 1993 and June 1994. These tasks include soil receipt, preparation, and characterization; prepilot (bench-scale) desorption tests; front-end materials handling tests; pilot tests; back-end materials handling tests; residuals treatment; and engineering scale-up assessment.

  3. Catalytic coal gasification: an emerging technology.

    Science.gov (United States)

    Hirsch, R L; Gallagher, J E; Lessard, R R; Wesslhoft, R D

    1982-01-08

    Catalytic coal gasification is being developed as a more efficient and less costly approach to producing methane from coal. With a potassium catalyst all the reactions can take place at one temperature, so that endothermic and exothermic reactions can be integrated in a single reactor. A key aspect of the concept involves continuous recycling of product carbon monoxide and hydrogen to the gasifier following separation of methane. Development of the process has advanced steadily since the basic concept was proposed in 1971. A 23-day demonstration run was recently completed in a process development unit with a coal feed rate of 1 ton per day. The next major step in the program will be to design and construct a large pilot plant to bring the technology to commercial readiness in the late 1980's.

  4. Application of a constructed wetland for industrial wastewater treatment: a pilot-scale study.

    Science.gov (United States)

    Chen, T Y; Kao, C M; Yeh, T Y; Chien, H Y; Chao, A C

    2006-06-01

    The main objective of this study was to examine the efficacy and capacity of using constructed wetlands on industrial pollutant removal. Four parallel pilot-scale modified free water surface (FWS) constructed wetland systems [dimension for each system: 4-m (L)x1-m (W)x1-m (D)] were installed inside an industrial park for conducting the proposed treatability study. The averaged influent contains approximately 170 mg l(-1) chemical oxygen demand (COD), 80 mg l(-1) biochemical oxygen demand (BOD), 90 mg l(-1) suspend solid (SS), and 32 mg l(-1) NH(3)-N. In the plant-selection study, four different wetland plant species including floating plants [Pistia stratiotes L. (P. stratiotes) and Ipomoea aquatica (I. aquatica)] and emergent plants [Phragmites communis L. (P. communis) and Typha orientalis Presl. (T. orientalis)] were evaluated. Results show that only the emergent plant (P. communis) could survive and reproduce with a continuous feed of 0.4m(3)d(-1) of the raw wastewater. Thus, P. communis was used in the subsequent treatment study. Two different control parameters including hydraulic retention time (HRT) (3, 5, and 7d) and media [vesicles ceramic bioballs and small gravels, 1cm in diameter] were examined in the treatment study. Results indicate that the system with a 5-d HRT (feed rate of 0.4m(3)d(-1)) and vesicles ceramic bioballs as the media had the acceptable and optimal pollutant removal efficiency. If operated under conditions of the above parameters, the pilot-plant wetland system can achieve removal of 61% COD, 89% BOD, 81% SS, 35% TP, and 56% NH(3)-N. The treated wastewater meets the current industrial wastewater discharge standards in Taiwan.

  5. Integrated production of polyhydroxyalkanoates (PHAs) with municipal wastewater and sludge treatment at pilot scale.

    Science.gov (United States)

    Morgan-Sagastume, F; Hjort, M; Cirne, D; Gérardin, F; Lacroix, S; Gaval, G; Karabegovic, L; Alexandersson, T; Johansson, P; Karlsson, A; Bengtsson, S; Arcos-Hernández, M V; Magnusson, P; Werker, A

    2015-04-01

    A pilot-scale process was operated over 22 months at the Brussels North Wastewater Treatment Plant (WWTP) in order to evaluate polyhydroxyalkanoate (PHA) production integration with services of municipal wastewater and sludge management. Activated sludge was produced with PHA accumulation potential (PAP) by applying feast-famine selection while treating the readily biodegradable COD from influent wastewater (average removals of 70% COD, 60% CODsol, 24% nitrogen, and 46% phosphorus). The biomass PAP was evaluated to be in excess of 0.4gPHA/gVSS. Batch fermentation of full-scale WWTP sludge at selected temperatures (35, 42 and 55 °C) produced centrate (6-9.4 gCODVFA/L) of consistent VFA composition, with optimal fermentation performance at 42 °C. Centrate was used to accumulate PHA up to 0.39 gPHA/gVSS. The centrate nutrients are a challenge to the accumulation process but producing a biomass with 0.5 gPHA/gVSS is considered to be realistically achievable within the typically available carbon flows at municipal waste management facilities.

  6. Formation of ethyl acetate from whey by Kluyveromyces marxianus on a pilot scale.

    Science.gov (United States)

    Löser, Christian; Urit, Thanet; Stukert, Anton; Bley, Thomas

    2013-01-10

    Whey arising in huge amounts during milk processing is a valuable renewable resource in the field of White Biotechnology. Kluyveromyces marxianus is able to convert whey-borne lactose into ethyl acetate, an environmentally friendly solvent. Formation of ethyl acetate as a bulk product is triggered by iron (Fe). K. marxianus DSM 5422 was cultivated aerobically in whey-borne medium originally containing 40 μg/L Fe, supplemented with 1, 3 or 10 mg/L Fe in the pre-culture, using an 1 L or 70 L stirred reactor. The highest Fe content in the pre-culture promoted yeast growth in the main culture causing a high sugar consumption for growth and dissatisfactory formation of ethyl acetate, while the lowest Fe content limited yeast growth and promoted ester synthesis but slowed down the process. An intermediate Fe dose (ca. 0.5 μg Fe/g sugar) lastly represented a compromise between some yeast growth, a quite high yield of ethyl acetate and an acceptable duration of the process. The mass of ethyl acetate related to the sugar consumed amounted to 0.113, 0.265 and 0.239 g/g in the three processes corresponding to 21.9%, 51.4% and 46.3% of the theoretically maximum yield. The performance on a pilot scale was somewhat higher than on lab scale.

  7. Pilot-Scale Test of Dephosphorization in Steelmaking Using Red Mud-Based Flux

    Science.gov (United States)

    Li, Fengshan; Zhang, Yanling; Guo, Zhancheng

    2017-07-01

    Bayer red mud is characterized by its highly oxidizing nature and high alkalinity. It can act as an ideal flux and dephosphorizer in steelmaking. In this study, pilot-scale tests applying the Bayer red mud-based flux in steelmaking have been conducted in a 200-kg, medium-frequency induction furnace. Good slag fluidity and no rephosphorization phenomena are observed. High dephosphorization rates ( 90%) and low final [P] (<0.02%) are obtained in the situation of high [C] of 2.0-3.0%, which are of great importance for the production of clean steel. The P2O5 content in the P-rich phase in the red mud-based slag can reach as high as 34.05 wt.%, far higher than the 6.73 wt.% in ordinary industrial slag. This suggests that the Al2O3, TiO2 in Bayer red mud can enhance the solid solubility of phosphorus in the P-rich phase. The data obtained are important for promoting the large-scale application of red mud in steelmaking.

  8. Properties of pyrolytic chars and activated carbons derived from pilot-scale pyrolysis of used tires.

    Science.gov (United States)

    Li, S Q; Yao, Q; Wen, S E; Chi, Y; Yan, J H

    2005-09-01

    Used tires were pyrolyzed in a pilot-scale quasi-inert rotary kiln. Influences of variables, such as time, temperature, and agent flow, on the activation of obtained char were subsequently investigated in a laboratory-scale fixed bed. Mesoporous pores are found to be dominant in the pore structures of raw char. Brunauer-Emmett-Teller (BET) surfaces of activated chars increased linearly with carbon burnoff. The carbon burnoff of tire char achieved by carbon dioxide (CO2) under otherwise identical conditions was on average 75% of that achieved by steam, but their BET surfaces are almost the same. The proper activation greatly improved the aqueous adsorption of raw char, especially for small molecular adsorbates, for example, phenol from 6 to 51 mg/g. With increasing burnoff, phenol adsorption exhibited a first-stage linear increase followed by a rapid drop after 30% burnoff. Similarly, iodine adsorption first increased linearly, but it held as the burnoff exceeded 40%, which implied that the reduction of iodine adsorption due to decreasing micropores was partially made up by increasing mesopores. Both raw chars and activated chars showed appreciable adsorption capacity of methylene-blue comparable with that of commercial carbons. Thus, tire-derived activated carbons can be used as an excellent mesoporous adsorbent for larger molecular species.

  9. Enhanced bioremediation of hydrocarbon-contaminated soil using pilot-scale bioelectrochemical systems.

    Science.gov (United States)

    Lu, Lu; Yazdi, Hadi; Jin, Song; Zuo, Yi; Fallgren, Paul H; Ren, Zhiyong Jason

    2014-06-15

    Two column-type bioelectrochemical system (BES) modules were installed into a 50-L pilot scale reactor packed with diesel-contaminated soils to investigate the enhancement of passive biodegradation of petroleum compounds. By using low cost electrodes such as biochar and graphite granule as non-exhaustible solid-state electron acceptors, the results show that 82.1-89.7% of the total petroleum hydrocarbon (TPH) was degraded after 120 days across 1-34 cm radius of influence (ROI) from the modules. This represents a maximum of 241% increase of biodegradation compared to a baseline control reactor. The current production in the BESs correlated with the TPH removal, reaching the maximum output of 70.4 ± 0.2 mA/m(2). The maximum ROI of the BES, deducting influence from the baseline natural attenuation, was estimated to be more than 90 cm beyond the edge of the reactor (34 cm), and exceed 300 cm should a non-degradation baseline be used. The ratio of the projected ROI to the radius of BES (ROB) module was 11-12. The results suggest that this BES can serve as an innovative and sustainable technology for enhanced in situ bioremediation of petroleum hydrocarbons in large field scale, with additional benefits of electricity production and being integrated into existing field infrastructures.

  10. Personal abilities in patients undergoing peritoneal dialysis and hemodialysis. A pilot study using the existence scale.

    Science.gov (United States)

    Schwaiger, Johannes P; Kopriva-Altfahrt, Gertrude; Söllner, Wolfgang; König, Paul

    2007-01-01

    Personality psychology is increasingly used in various clinical medicine settings to help in decision-making in difficult situations, especially in chronic disease. Patients with chronic renal disease are very dependent on modern medicine, and psychological aspects could help give answers in certain circumstances. Logotherapy and Existence analysis, after Viktor Frankl (Third Viennese School of Psychotherapy), is the theory of the possibilities and conditions for a fulfilled existence and evaluates a different aspect of personality psychology, namely meaning (in life). We used the existence scale questionnaire in this pilot study to investigate the personal abilities self-distancing, self-transcendence, freedom and responsibility in dialysis patients and compared a group of hemodialysis (HD) patients with patients treated with continuous ambulatory peritoneal dialysis (CAPD). We studied a mixed dialysis cohort (24 HD, 24 CAPD) at two Austrian centers (Innsbruck Medical University Hospital and Wilhelminenspital of the City of Vienna). Overall, results for dialysis patients (n = 48) were very close to those reported for healthy persons; however, CAPD patients scored significantly better than HD patients (p = 0.017) on the subscale self-distancing. This significant difference was also seen in the overall scores (p = 0.045). Our results might indicate that contented CAPD patients have personal abilities that predestine them for this type of treatment. The existence scale might help decide between CAPD and HD treatment alternatives.

  11. Monitoring granulation rate processes using three PAT tools in a pilot-scale fluidized bed.

    Science.gov (United States)

    Tok, Ai Tee; Goh, Xueping; Ng, Wai Kiong; Tan, Reginald B H

    2008-01-01

    The purpose of this research was to analyze and compare the responses of three Process Analytical Technology (PAT) techniques applied simultaneously to monitor a pilot-scale fluidized bed granulation process. Real-time measurements using focused beam reflectance measurement (Lasentec FBRM) and near-infra red spectroscopy (Bruker NIR) were taken by inserting in-line probes into the fluidized bed. Non-intrusive acoustic emission measurements (Physical Acoustic AE) were performed by attaching piezoelectric sensors on the external wall of the fluidized bed. Powder samples were collected at regular intervals during the granulation process and characterized offline using laser diffraction, scanning electron microscopy, stereo-optical microscopy and loss on drying method. PAT data comprising chord length distribution and chord count (from FBRM), absorption spectra (from NIR) and average signal levels and counts (from AE) were compared with the particle properties measured using offline samples. All three PAT techniques were able to detect the three granulation regimes or rate processes (wetting and nucleation, consolidation and growth, breakage) to varying degrees of sensitivity. Being dependent on optical signals, the sensitivities of the FBRM and NIR techniques were susceptible to fouling on probe windows. The AE technique was sensitive to background fluidizing air flows and external interferences. The sensitivity, strengths and weaknesses of the PAT techniques examined may facilitate the selection of suitable PAT tools for process development and scale-up studies.

  12. Fertiliser drawn forward osmosis process: Pilot-scale desalination of mine impaired water for fertigation

    KAUST Repository

    Phuntsho, Sherub

    2016-02-20

    The pilot-scale fertiliser driven forward osmosis (FDFO) and nanofiltration (NF) system was operated in the field for about six months for the desalination of saline groundwater from the coal mining activities. Long-term operation of the FDFO-NF system indicates that simple hydraulic cleaning could effectively restore the water flux with minimal chemical cleaning frequency. No fouling/scaling issues were encountered with the NF post-treatment process. The study indicates that, FDFO-NF desalination system can produce water quality that meets fertigation standard. This study also however shows that, the diffusion of solutes (both feed and draw) through the cellulose triacetate (CTA) FO membrane could be one of the major issues. The FO feed brine failed to meet the effluent discharge standard for NH4+ and SO42+ (reverse diffusion) and their concentrations are expected to further increase at higher feed recovery rates. Low rejection of feed salts (Na+, Cl−) by FO membrane may result in their gradual build-up in the fertiliser draw solution (DS) in a closed FDFO-NF system eventually affecting the final water quality unless it is balanced by adequate bleeding from the system through NF and re-reverse diffusion towards the FO feed brine. Therefore, FO membrane with higher reverse flux selectivity than the CTA-FO membrane used in this study is necessary for the application of the FDFO desalination process.

  13. Performance of a pilot-scale continuous flow microbial electrolysis cell fed winery wastewater.

    Science.gov (United States)

    Cusick, Roland D; Bryan, Bill; Parker, Denny S; Merrill, Matthew D; Mehanna, Maha; Kiely, Patrick D; Liu, Guangli; Logan, Bruce E

    2011-03-01

    A pilot-scale (1,000 L) continuous flow microbial electrolysis cell was constructed and tested for current generation and COD removal with winery wastewater. The reactor contained 144 electrode pairs in 24 modules. Enrichment of an exoelectrogenic biofilm required ~60 days, which is longer than typically needed for laboratory reactors. Current generation was enhanced by ensuring adequate organic volatile fatty acid content (VFA/SCOD ≥ 0.5) and by raising the wastewater temperature (31 ± 1°C). Once enriched, SCOD removal (62 ± 20%) was consistent at a hydraulic retention time of 1 day (applied voltage of 0.9 V). Current generation reached a maximum of 7.4 A/m(3) by the planned end of the test (after 100 days). Gas production reached a maximum of 0.19 ± 0.04 L/L/day, although most of the product gas was converted to methane (86 ± 6%). In order to increase hydrogen recovery in future tests, better methods will be needed to isolate hydrogen gas produced at the cathode. These results show that inoculation and enrichment procedures are critical to the initial success of larger-scale systems. Acetate amendments, warmer temperatures, and pH control during startup were found to be critical for proper enrichment of exoelectrogenic biofilms and improved reactor performance.

  14. Suppression of dioxins by S-N inhibitors in pilot-scale experiments.

    Science.gov (United States)

    Zhan, Ming-Xiu; Fu, Jian-Ying; Chen, Tong; Lin, Xiao-Qing; Li, Xiao-Dong; Yan, Jian-Hua; Buekens, Alfons

    2016-08-01

    S-N inhibitors like thiourea and sewage sludge decomposition gases (SDG) are relatively novel dioxins suppressants and their efficiencies are proven in numerous lab-scale experiments. In this study, the suppression effects of both thiourea and SDG on the formation of dioxins are systematically tested in a pilot-scale system, situated at the bypass of a hazardous waste incinerator (HWI). Moreover, a flue gas recirculation system is used to get high dioxin suppression efficiencies. Operating experience shows that this system is capable of stable operation and to keep gaseous suppressant compounds at a high and desirable molar ratio (S + N)/Cl level in the flue gas. The suppression efficiencies of dioxins are investigated in flue gas both without and with addition of S-N inhibitors. A dioxin reduction of more than 80 % is already achieved when the (S + N)/Cl molar ratio is increased to ca. 2.20. When this (S + N)/Cl molar ratio has augmented to 4.18 by applying suppressant recirculation, the residual PCDD/Fs concentration in the flue gas shrank from 1.22 to 0.08 ng I-TEQ/Nm(3). Furthermore, the congener distribution of dioxins is analysed to find some possible explanation or suppression mechanism. In addition, a correlation analysis between (S + N)/Cl molar ratios and PCDD/Fs is also conducted to investigate the chief functional compounds for dioxin suppression.

  15. Pilot-scale study of powdered activated carbon recirculation for micropollutant removal.

    Science.gov (United States)

    Meinel, F; Sperlich, A; Jekel, M

    Adsorption onto powdered activated carbon (PAC) is a promising technique for the removal of organic micropollutants (OMPs) from treated wastewater. To enhance the adsorption efficiency, PAC is recycled back into the adsorption stage. This technique was examined in pilot scale in comparison to a reference without recirculation. Coagulation with Fe(3+) was carried out simultaneously to adsorption. Extensive OMP measurements showed that recirculation significantly increased OMP eliminations. Thus, significant PAC savings were feasible. The PAC concentration in the contact reactor proved to be an important operating parameter that can be surrogated by the easily measurable total suspended solids (TSS) concentration. OMP eliminations increased with increasing TSS concentrations. At 20 mg PAC L(-1) and 2.8 g TSS L(-1) in the contact reactor, well-adsorbable carbamazepine was eliminated by 97%, moderately adsorbable diclofenac was eliminated by 92% and poorly-adsorbable acesulfame was eliminated by 54% in comparison to 49%, 35% and 18%, respectively, without recirculation. The recirculation system represents an efficient technique, as the PAC's adsorption capacity is practically completely used. Small PAC dosages yield high OMP eliminations. Poorly-adsorbable gabapentin was eliminated to an unexpectedly high degree. A laboratory-scale biomass inhibition study showed that aerobic biodegradation removed gabapentin in addition to adsorption.

  16. Gasification of biomass - principles and technical alternatives; Vergasung von Biomassen - Prinzipien und technische Moeglichkeiten

    Energy Technology Data Exchange (ETDEWEB)

    Klose, E. [Technische Univ. Bergakademie, Freiberg (Germany)

    1996-12-31

    The technical principles of gasification are outlined, and a number of biomass gasification processes are presented and compared with the coal gasification process. On the basis of the knowledge gained in coal gasification, it will be easy to carry out the development work still required on small-scale biomass gasification systems in cooperation with the gas users. (orig) [Deutsch] Das technische Prinzip derVergasung und verschiedene Verfahrensweisen bei der Vergasung von Biomasse werden vorgestellt und mit der Kohlevergasung verglichen. Auf der Grundlage der technischen Erkenntnisse bei der Kohlevergasung einschliesslich der vor- und nachgeschalteten Prozessstufen sind die noch notwendigen verfahrens- und apparatetechnischen Entwicklungsarbeiten fuer vorwiegend kleine Anlagen in Zusammenarbeit mit den Gasnutzern durchfuehrbar. (orig)

  17. COMPARISON OF RADIAL AND AXIAL FLOW CHROMATOGRAPHY FOR MONOCLONAL ANTIBODY DOWNSTREAM PROCESSING AT BENCH AND PILOT SCALES

    Directory of Open Access Journals (Sweden)

    Ali Demirci

    2012-01-01

    Full Text Available Axial Flow Chromatography (AFC is widely used for the purification of therapeutic Monoclonal Antibodies (MAbs. However, AFC columns can generate high pressure drops across the resin bed, preventing operation of the column at high flow rates especially at pilot or manufacturing-scales. Radial Flow Chromatography (RFC was developed to provide lower pressure drops during chromatographic separations. In these studies, small and pilot-scale columns were used to evaluate purification of a MAb using both AFC and RFC technologies. A bench-scale, wedge RFC column (250 mL was compared to a bench-scale AFC column at various linear velocities with resulting Residence Times (RT using Protein A resin for the recovery of a monoclonal antibody. The bench RFC column was successfully operated at 4.5 min RT for equilibration and loading steps and 2 min RT for washing, elution and cleaning steps without compromising yield. The RFC column had approximately 50% lower pressure drop than the AFC column at similar flow rates. The process was then scaled-up to 5 L using a pilot-scale RFC column. The 5-L RFC column was operated at 4.5 min RT for equilibration and loading and 2 min. RT for washing, elution and cleaning with no loss of yield. However, pressure drop across the 5 L RFC column was higher than expected, but antibody recovery yields were similar for both column types. Subsequent investigations revealed a potential design issue with the RFC column. Overall, RFC has great potential to be used for pilot or manufacturing scale without high pressure drop concerns, which will certainly improve processing efficiency.

  18. Biodegradation by bioaugmentation of dairy wastewater by fungal consortium on a bioreactor lab-scale and on a pilot-scale.

    Science.gov (United States)

    Djelal, Hayet; Amrane, Abdeltif

    2013-09-01

    A fungal consortium including Aspergillus niger, Mucor hiemalis and Galactomyces geotrichum was tested for the treatment of dairy wastewater. The bio-augmentation method was tested at lab-scale (4 L), at pilot scale (110 L) and at an industrial scale in Wastewater Treatment Plants (WWTP). The positive impact of fungal addition was confirmed when fungi was beforehand accelerated by pre-culture on whey (5 g/L lactose) or on the dairy effluent. Indeed, chemical oxygen demand (COD) removal yields increased from 55% to 75% for model medium, diluted milk. While after inoculation of an industrial biological tank from a dairy factory with the fungal consortium accelerated by pre-cultivation in a 1000 L pilot plant, the outlet COD values decreased from values above the standard one (100 mg/L) to values in the range of 50-70 mg/L. In addition, there was a clear impact of fungal addition on the 'hard' or non-biodegradable COD owing to the significant reduction of the increase of the COD on BOD5 ratio between the inlet and the outlet of the biological tank of WWTP. It was in the range of 451%-1111% before adding fungal consortium, and in the range of 257%-153% after bio-augmentation with fungi. An inoculated bioreactor with fungal consortium was developed at lab-scale and demonstrated successfully at pilot scale in

  19. Biodegradation by bioaugmentation of dairy wastewater by fungal consortium on a bioreactor lab-scale and on a pilot-scale

    Institute of Scientific and Technical Information of China (English)

    Hayet Djelal; Abdeltif Amrane

    2013-01-01

    A fungal consortium including Aspergillus niger,Mucor hiemalis and Galactomyces geotrichum was tested for the treatment of dairy wastewater.The bio-augmentation method was tested at lab-scale (4 L),at pilot scale (110 L) and at an industrial scale in Wastewater Treatment Plants (WWTP).The positive impact of fungal addition was confirmed when fungi was beforehand accelerated by pre-culture on whey (5 g/L lactose) or on the dairy effluent.Indeed,chemical oxygen demand (COD) removal yields increased from 55% to 75%for model medium,diluted milk.While after inoculation of an industrial biological tank from a dairy factory with the fungal consortium accelerated by pre-cultivation in a 1000L pilot plant,the outlet COD values decreased from values above the standard one (100 mg/L)to values in the range of 50-70 mg/L.In addition,there was a clear impact of fungal addition on the 'hard' or non-biodegradable COD owing to the significant reduction of the increase of the COD on BOD5 ratio between the inlet and the outlet of the biological tank of WWTP.It was in the range of 451%-1111% before adding fungal consortium,and in the range of 257%-153% after bio-augmentation with fungi.An inoculated bioreactor with fungal consortium was developed at lab-scale and demonstrated successfully at pilot scale in WWTP.

  20. Investigation of polycyclic aromatic hydrocarbons from coal gasification.

    Science.gov (United States)

    Zhou, Hong-cang; Jin, Bao-sheng; Zhong, Zhao-ping; Huang, Ya-ji; Xiao, Rui; Li, Da-ji

    2005-01-01

    The hazardous organic pollutants generated from coal gasification, such as polycyclic aromatic hydrocarbons(PAHs), are highly mutagenic and carcinogenic. More researchers have paid particular attention to them. Using air and steam as gasification medium, the experiments of three kinds of coals were carried out in a bench-scale atmospheric fluidized bed gasifier. The contents of the 16 PAHs specified by US EPA in raw coal, slag, bag house coke, cyclone coke and gas were measured by HPLC to study the contents of PAHs in raw coal and the effects of the inherent characters of coals on the formation and release of PAHs in coal gasification. The experimental results showed that the distributions of PAHs in the gasified products are similar to raw coals and the total-PAHs content in coal gasification is higher than in raw coal(except Coal C). The total-PAHs contents increase and then decrease with the rise of fixed carbon and sulfur of coal while there has an opposite variation when volatile matters content increase. The quantities of PAHs reduce with the increase of ash content or the drop of heating value during coal gasification.

  1. Investigation of polycyclic aromatic hydrocarbons from coal gasification

    Institute of Scientific and Technical Information of China (English)

    ZHOU Hong-cang; JIN Bao-sheng; ZHONG Zhao-ping; HUANG Ya-ji; XIAO Rui; LI Da-ji

    2005-01-01

    The hazardous organic pollutants generated from coal gasification, such as polycyclic aromatic hydrocarbons(PAHs), are highly mutagenic and carcinogenic. More researchers have paid particular attention to them. Using air and steam as gasification medium, the experiments of three kinds of coals were carried out in a bench-scale atmospheric fluidized bed gasifier. The contents of the 16 PAHs specified by US EPA in raw coal, slag, bag house coke, cyclone coke and gas were measured by HPLC to study the contents of PAHs in raw coal and the effects of the inherent characters of coals on the formation and release of PAHs in coal gasification. The experimental results showed that the distributions of PAHs in the gasified products are similar to raw coals and the total-PAHs content in coal gasification is higher than in raw coal(except Coal C). The total-PAHs contents increase and then decrease with the rise of fixed carbon and sulfur of coal while there has an opposite variation when volatile matters content increase. The quantities of PAHs reduce with the increase of ash content or the drop of heating value during coal gasification.

  2. Release of fuel-bound nitrogen during biomass gasification

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, J.; Masutani, S.M.; Ishimura, D.M.; Turn, S.Q.; Kinoshita, C.M.

    2000-03-01

    Gasification of four biomass feedstocks (leucaena, sawdust, bagasse, and banagrass) with significantly different fuel-bound nitrogen (FBN) content was investigated to determine the effects of operational parameters and nitrogen content of biomass on the partitioning of FBN among nitrogenous gas species. Experiments were performed using a bench-scale, indirectly heated, fluidized-bed gasifier. Data were obtained over a range of temperatures and equivalence ratios representative of commercial biomass gasification processes. An assay of all major nitrogenous components in the gasification products was performed for the first time, providing a clear accounting of the evolution of FBN. Important findings of this research include the following: (1) NH{sub 3} and N{sub 2} are the dominant species evolved from fuel nitrogen during biomass gasification; >90% of FBN in feedstock is converted to NH{sub 3} and N{sub 2}; (2) relative levels of NH{sub 3} and N{sub 2} are determined by thermochemical reactions in the gasifier; these reactions are affected strongly by temperature; (3) N{sub 2} appears to be primarily produced through the conversion of NH{sub 3} in the gas phase; (4) the structural formula and content of fuel nitrogen in biomass feedstock significantly affect the formation and evolution of nitrogen species during biomass gasification.

  3. Entrained Flow Gasification of Biomass

    DEFF Research Database (Denmark)

    Qin, Ke

    of different fuels on syngas products was investigated at 1400 °C with steam addition. The yields of residual particulates (char and/or soot) decreased with increasing straw fraction during straw/wood co-gasification and with increasing biomass fraction (straw or wood) during biomass/coal co......, char-gas and soot-gas reactions, detailed gas-phase reactions, and mass and heat transfer. The model could reasonable predict the yields of syngas products obtained in the biomass gasification experiments. Moreover, the simulation results suggest that the soot can be completely converted and thereby......The present Ph. D. thesis describes experimental and modeling investigations on entrained flow gasification of biomass and an experimental investigation on entrained flow cogasification of biomass and coal. A review of the current knowledge of biomass entrained flow gasification is presented...

  4. Coal gasification. Quarterly report, January--March 1977

    Energy Technology Data Exchange (ETDEWEB)

    None

    1977-12-01

    High-Btu natural gas has a heating value of 950 to 1,000 Btu per standard cubic foot, is composed essentially of methane, and contains virtually no sulfur, carbon monoxide, or free hydrogen. The conversion of coal to high-Btu gas requires a chemical and physical transformation of solid coal. However, because coal has widely differing chemical and physical properties, depending on where it is mined, it is difficult to process. Therefore, to develop the most suitable techniques for gasifying coal, ERDA, together with the American Gas Association is sponsoring the development of several advanced conversion processes. Although the basic coal-gasification chemical reactions are the same for each process, the processes under development have unique characteristics. A number of the processes for converting coal to high Btu and to low Btu gas have reached the pilot plant stage. The responsibility for designing, constructing and operating each of these pilot plants is defined and progress on each during the quarter is described briefly. The accumulation of data for a coal gasification manual and the development of mathematical models of coal gasification processes are reported briefly. (LTN)

  5. Scale-up analysis and critical issues of an experimental pilot plant for edible film production using agricultural waste processing

    Directory of Open Access Journals (Sweden)

    Fabrizio Sarghini

    2013-03-01

    Full Text Available This study was developed to test a multifunctional experimental pilot plant with a reduced environmental impact that is able to process agricultural (fennel and food production (liquid whey waste. The pilot plant, using different thermal and filtration process parameters, is able to recover pectin and whey proteins in a single processing unit in order to produce edible films. An innovative feature of the proposed configuration is related to the possibility of coupling different types of waste treatment, obtaining a final product with a higher economical value, combining the two processing lines. Although an edible film production procedure based on pectin extracted from fennel matrix and whey proteins has already been published in literature, the scale-up process highlighted several critical issues, in particular related to the fennel matrix. Nonetheless, the pilot plant configuration allowed an edible film to be produced that is suitable for use as a direct coating to improve the shelf-life of food products.

  6. Denitrification of high strength nitrate waste from a nuclear industry using acclimatized biomass in a pilot scale reactor.

    Science.gov (United States)

    Dhamole, Pradip B; Nair, Rashmi R; D'Souza, Stanislaus F; Pandit, Aniruddha B; Lele, S S

    2015-01-01

    This work investigates the performance of acclimatized biomass for denitrification of high strength nitrate waste (10,000 mg/L NO3) from a nuclear industry in a continuous laboratory scale (32 L) and pilot scale reactor (330 L) operated over a period of 4 and 5 months, respectively. Effect of substrate fluctuations (mainly C/NO3-N) on denitrification was studied in a laboratory scale reactor. Incomplete denitrification (95-96 %) was observed at low C/NO3-N (≤2), whereas at high C/NO3-N (≥2.25) led to ammonia formation. Ammonia production increased from 1 to 9 % with an increase in C/NO3-N from 2.25 to 6. Complete denitrification and no ammonia formation were observed at an optimum C/NO3-N of 2.0. Microbiological studies showed decrease in denitrifiers and increase in nitrite-oxidizing bacteria and ammonia-oxidizing bacteria at high C/NO3-N (≥2.25). Pilot scale studies were carried out with optimum C/NO3-N, and sustainability of the process was checked on the pilot scale for 5 months.

  7. A summary report on combustion and gasification processes

    Energy Technology Data Exchange (ETDEWEB)

    Rath, L.K.; Lee, G.T.

    1996-08-01

    Six poster papers regarding combustion and gasification were reviewed. These six papers address various different technology subjects: (1) underground coal gasification modeling, (2) wood gasification kinetics, (3) heat transfer surface pretreatment by iron implantation, (4) coal water slurry stabilization technology, (5) coal log pipeline technology, and (6) nuclear reactor decontamination. Summaries and comments of the following papers are presented: Characterization of Flow and Chemical Processes in an Underground Gasifier at Great Depth; Model for Reaction Kinetics in Pyrolysis of Wood; Development of a Stainless Steel Heat Transfer Surface with Low Scaling Tendency; Storage and Transportation of Coal Water Mixtures; Coal Log Pipeline: Development Status of the First Commercial System; and Decontamination of Nuclear Systems at the Grand Gulf Nuclear Station.

  8. Coal gasification and occupational health.

    Science.gov (United States)

    Young, R J; McKay, W J; Evans, J M

    1978-12-01

    Identification and prevention of health effects due to occupational exposures in coal gasification processes requires a basic knowledge of the technological process by which gasification proceeds. This paper presents an overview of the technology and a rational approach to health hazard identification based upon the concept of the unit operation specific micro environment. A final section is devoted to summarizing current research efforts being carried out under the aegis of the National Institute for Occupational Safety and Health.

  9. High-temperature entrained flow gasification of biomass

    DEFF Research Database (Denmark)

    Qin, Ke; Lin, Weigang; Jensen, Peter Arendt

    2012-01-01

    Biomass (wood and straw) gasification has been studied in a laboratory scale atmospheric pressure entrained flow reactor. Effects of reaction temperature, steam/carbon molar ratio, excess air ratio, and biomass type on the solid, liquid and gas products were investigated. The biomass was completely...

  10. Pilot scale harvesting, separation and drying of microalgae biomass from compact photo-bioreactor

    Energy Technology Data Exchange (ETDEWEB)

    Cardoso, Alberto Tadeu Martins; Luz Junior, Luiz Fernando de Lima [Dept. de Engenharia Quimica. Universidade Federal do Parana, Curitiba, PR (Brazil)], e-mail: luzjr@ufpr.br; Mariano, Andre Bellin; Ghidini, Luiz Francisco Correa; Gnoatto, Victor Eduardo; Locatelli Junior, Vilson; Mello, Thiago Carvalho de; Vargas, Jose Viriato Coelho [Nucleo de Pesquisa e Desenvolvimento em Energia Autossustentavel (NPDEAS). Dept. de Engenharia Mecanica. Universidade Federal do Parana, Curitiba (Brazil)], E-mail: jvargas@demec.ufpr.br

    2010-07-01

    Bio diesel produced from microalgae lipids is gaining a substantial ground in the search for renewable energy sources. In order to optimize the operating conditions of a continuous process, several experiments were realized, both in laboratory and pilot scale. The microalgae cultivation can be conducted in a photo-bioreactor, a closed system which allows parameters control and necessarily involves the aquatic environment. Because of that, the use of separation unit operations is required. The process starts in a proposed compact photo-bioreactor, which consist of a chain of transparent tubes with 6 cm of diameter arranged in parallel where the cultivation media circulate with the help of a pump. This arrangement offers a closed culture with less risk of contamination and maintains a minimum contact with the environment. The microalgae grow inside the pipes under incidence of ambient light. In this paper, harvesting, separation and drying were studied, as part of the processes of a sustainable energy plant under construction at UFPR, as shown in Fig. 1. To control the production in a photo-bioreactor in continuous system, it is necessary to monitor the concentration of microalgae growth in suspension. To measure the cell concentration in this equipment, an optic sensor has been developed. The microalgae biomass separation from the culture media is achieved by microalgae flocculation. Several cultivation situations have been tested with different NaOH concentrations, increasing the pH to 10. The system was kept under agitation during the addition by an air pump into the tank. Thereafter the system was maintained static. After a short time, it was observed that the microalgae coagulated and settled. The clarified part water was removed, remaining a concentrated microalgae suspension. Our results suggest that pH increase is a suitable methodology for microalgae separation from the growth suspension. The microalgae sedimentation time was recorded, which allowed the

  11. Pilot scale harvesting, separation and drying of microalgae biomass from compact photo-bioreactor

    Energy Technology Data Exchange (ETDEWEB)

    Cardoso, Alberto Tadeu Martins; Luz Junior, Luiz Fernando de Lima [Dept. de Engenharia Quimica. Universidade Federal do Parana, Curitiba, PR (Brazil)], e-mail: luzjr@ufpr.br; Mariano, Andre Bellin; Ghidini, Luiz Francisco Correa; Gnoatto, Victor Eduardo; Locatelli Junior, Vilson; Mello, Thiago Carvalho de; Vargas, Jose Viriato Coelho [Nucleo de Pesquisa e Desenvolvimento em Energia Autossustentavel (NPDEAS). Dept. de Engenharia Mecanica. Universidade Federal do Parana, Curitiba (Brazil)], E-mail: jvargas@demec.ufpr.br

    2010-07-01

    Bio diesel produced from microalgae lipids is gaining a substantial ground in the search for renewable energy sources. In order to optimize the operating conditions of a continuous process, several experiments were realized, both in laboratory and pilot scale. The microalgae cultivation can be conducted in a photo-bioreactor, a closed system which allows parameters control and necessarily involves the aquatic environment. Because of that, the use of separation unit operations is required. The process starts in a proposed compact photo-bioreactor, which consist of a chain of transparent tubes with 6 cm of diameter arranged in parallel where the cultivation media circulate with the help of a pump. This arrangement offers a closed culture with less risk of contamination and maintains a minimum contact with the environment. The microalgae grow inside the pipes under incidence of ambient light. In this paper, harvesting, separation and drying were studied, as part of the processes of a sustainable energy plant under construction at UFPR, as shown in Fig. 1. To control the production in a photo-bioreactor in continuous system, it is necessary to monitor the concentration of microalgae growth in suspension. To measure the cell concentration in this equipment, an optic sensor has been developed. The microalgae biomass separation from the culture media is achieved by microalgae flocculation. Several cultivation situations have been tested with different NaOH concentrations, increasing the pH to 10. The system was kept under agitation during the addition by an air pump into the tank. Thereafter the system was maintained static. After a short time, it was observed that the microalgae coagulated and settled. The clarified part water was removed, remaining a concentrated microalgae suspension. Our results suggest that pH increase is a suitable methodology for microalgae separation from the growth suspension. The microalgae sedimentation time was recorded, which allowed the

  12. Pilot-scale ISCO treatment of a MtBE contaminated site using a Fenton-like process.

    Science.gov (United States)

    Innocenti, Ivan; Verginelli, Iason; Massetti, Felicia; Piscitelli, Daniela; Gavasci, Renato; Baciocchi, Renato

    2014-07-01

    This paper reports about a pilot-scale feasibility study of In-Situ Chemical Oxidation (ISCO) application based on the use of stabilized hydrogen peroxide catalyzed by naturally occurring iron minerals (Fenton-like process) to a site formerly used for fuel storage and contaminated by MtBE. The stratigraphy of the site consists of a 2-3 meter backfill layer followed by a 3-4 meter low permeability layer, that confines the main aquifer, affected by a widespread MtBE groundwater contamination with concentrations up to 4000 μg/L, also with the presence of petroleum hydrocarbons. The design of the pilot-scale treatment was based on the integration of the results obtained from experimental and numerical modeling accounting for the technological and regulatory constraints existing in the site to be remediated. In particular, lab-scale batch tests allowed the selection of the most suitable operating conditions. Then, this information was implemented in a numerical software that allowed to define the injection and monitoring layout and to predict the propagation of hydrogen peroxide in groundwater. The pilot-scale field results confirmed the effective propagation of hydrogen peroxide in nearly all the target area (around 75 m(2) using 3 injection wells). As far as the MtBE removal is concerned, the ISCO application allowed us to meet the clean-up goals in an area of 60 m(2). Besides, the concentration of TBA, i.e. a potential by-product of MtBE oxidation, was actually reduced after the ISCO treatment. The results of the pilot-scale test suggest that ISCO may be a suitable option for the remediation of the groundwater plume contaminated by MtBE, providing the background data for the design and cost-estimate of the full-scale treatment.

  13. Coal gasification vessel

    Science.gov (United States)

    Loo, Billy W.

    1982-01-01

    A vessel system (10) comprises an outer shell (14) of carbon fibers held in a binder, a coolant circulation mechanism (16) and control mechanism (42) and an inner shell (46) comprised of a refractory material and is of light weight and capable of withstanding the extreme temperature and pressure environment of, for example, a coal gasification process. The control mechanism (42) can be computer controlled and can be used to monitor and modulate the coolant which is provided through the circulation mechanism (16) for cooling and protecting the carbon fiber and outer shell (14). The control mechanism (42) is also used to locate any isolated hot spots which may occur through the local disintegration of the inner refractory shell (46).

  14. Dual Fluidized Bed Biomass Gasification

    Energy Technology Data Exchange (ETDEWEB)

    None

    2005-09-30

    The dual fluidized bed reactor is a recirculating system in which one half of the unit operates as a steam pyrolysis device for biomass. The pyrolysis occurs by introducing biomass and steam to a hot fluidized bed of inert material such as coarse sand. Syngas is produced during the pyrolysis and exits the top of the reactor with the steam. A crossover arm, fed by gravity, moves sand and char from the pyrolyzer to the second fluidized bed. This sand bed uses blown air to combust the char. The exit stream from this side of the reactor is carbon dioxide, water and ash. There is a second gravity fed crossover arm to return sand to the pyrolysis side. The recirculating action of the sand and the char is the key to the operation of the dual fluidized bed reactor. The objective of the project was to design and construct a dual fluidized bed prototype reactor from literature information and in discussion with established experts in the field. That would be appropriate in scale and operation to measure the relative performance of the gasification of biomass and low ranked coals to produce a high quality synthesis gas with no dilution from nitrogen or combustion products.

  15. Integrated hot fuel gas cleaning for advanced gasification combined cycle process

    Energy Technology Data Exchange (ETDEWEB)

    Nieminen, M.; Kangasmaa, K.; Laatikainen, J.; Staahlberg, P.; Kurkela, E. [VTT Energy, Espoo (Finland). Gasification and Advanced Combustion

    1996-12-01

    The fate of halogens in pressurised fluidized-bed gasification and hot gas filtration is determined. Potential halogen removal sorbents, suitable for integrated hot gas cleaning, are screened and some selected sorbents are tested in bench scale. Finally, halogen removal results are verified using the PDU-scale pressurised fluidized-bed gasification and integrated hot gas cleaning facilities of VTT. The project is part of the JOULE II Extension programme of the European Union. (author)

  16. Gasification of bio-oil: Effects of equivalence ratio and gasifying agents on product distribution and gasification efficiency.

    Science.gov (United States)

    Zheng, Ji-Lu; Zhu, Ming-Qiang; Wen, Jia-Long; Sun, Run-Cang

    2016-07-01

    Bio-oil derived from fast pyrolysis of rice husk was gasified for producing gas. The effectiveness of equivalence ratio and gasifying agents on the gas composition, ratio of H2/CO, tar amount, low heating value, degree of oxidation and cold gas efficiency of the gas were comprehensively investigated. Under different equivalence ratios and gasifying agents, the gases can be used as synthesis gas for Fischer-Tropsch synthesis, fuel gas for gas turbines in a power plant and reducing gas for ore reduction, respectively. The H2 concentration, CO level and cold gas efficiency of the resulted gas derived from gasification of bio-oil were significantly higher, while tar content was remarkably lower than those derived from gasification of solid biomass using the same equivalent ratio value and gasifying agent. In short, bio-oil gasification is economically feasible for large scale production of fuels and chemicals.

  17. A farm-scale pilot plant for biohydrogen and biomethane production by two-stage fermentation

    Directory of Open Access Journals (Sweden)

    R. Oberti

    2013-09-01

    Full Text Available Hydrogen is considered one of the possible main energy carriers for the future, thanks to its unique environmental properties. Indeed, its energy content (120 MJ/kg can be exploited virtually without emitting any exhaust in the atmosphere except for water. Renewable production of hydrogen can be obtained through common biological processes on which relies anaerobic digestion, a well-established technology in use at farm-scale for treating different biomass and residues. Despite two-stage hydrogen and methane producing fermentation is a simple variant of the traditional anaerobic digestion, it is a relatively new approach mainly studied at laboratory scale. It is based on biomass fermentation in two separate, seuqential stages, each maintaining conditions optimized to promote specific bacterial consortia: in the first acidophilic reactorhydrogen is produced production, while volatile fatty acids-rich effluent is sent to the second reactor where traditional methane rich biogas production is accomplished. A two-stage pilot-scale plant was designed, manufactured and installed at the experimental farm of the University of Milano and operated using a biomass mixture of livestock effluents mixed with sugar/starch-rich residues (rotten fruits and potatoes and expired fruit juices, afeedstock mixture based on waste biomasses directly available in the rural area where plant is installed. The hydrogenic and the methanogenic reactors, both CSTR type, had a total volume of 0.7m3 and 3.8 m3 respectively, and were operated in thermophilic conditions (55 2 °C without any external pH control, and were fully automated. After a brief description of the requirements of the system, this contribution gives a detailed description of its components and of engineering solutions to the problems encountered during the plant realization and start-up. The paper also discusses the results obtained in a first experimental run which lead to production in the range of previous

  18. Assessing the Impact of a Vinasse Pilot Plant Scale-Up on the Key Processes of the Ethanol Supply Chain

    Directory of Open Access Journals (Sweden)

    Rocio Ramos-Hernández

    2016-01-01

    Full Text Available One of the byproducts generated in the cane sugar production is molasses, which is used for ethanol distillation. However, one of the problems of distilleries is vinasse. Vinasse is highly water pollutant and is dumped untreated in lakes or rivers and damages the environment. The company FALA developed a pilot plant that uses vinasse to produce a type of livestock feed called MD60. In this paper, the impact of the pilot plant’s scale-up in the key processes of the company’s supply chain is analyzed. With the help of a sensitivity analysis, this study finds the values that would allow the company to improve its order fulfillment indicator and to increase profits, assuming an expected demand by the introduction of this new product into the market. The results show that (1 the pilot plant fulfills 32% of the orders, (2 according to the current vinasse storage capacity, it is possible to fulfill up to 77% of the orders by scaling up the pilot plant, (3 to satisfy 100% of the orders, it is necessary to use all the vinasse generated, and (4 the highest profit is reached by processing all the vinasse and by considering the upper sale price.

  19. PILOT-SCALE TESTING OF THE SUSPENSION OF MST, CST, AND SIMULATED SLUDGE SLURRIES IN A SLUDGE TANK

    Energy Technology Data Exchange (ETDEWEB)

    Poirier, M.; Qureshi, Z.; Restivo, M.; Steeper, T.; Williams, M.; Herman, D.

    2011-08-02

    The Small Column Ion Exchange (SCIX) process is being developed to remove cesium, strontium, and actinides from Savannah River Site (SRS) Liquid Waste using an existing waste tank (i.e., Tank 41H) to house the process. Following strontium, actinide, and cesium removal, the concentrated solids will be transported to a sludge tank (i.e., monosodium titanate (MST)/sludge solids to Tank 42H or Tank 51H and crystalline silicotitanate (CST) to Tank 40H) for eventual transfer to the Defense Waste Processing Facility (DWPF). Savannah River National Laboratory (SRNL) is conducting pilot-scale mixing tests to determine the pump requirements for mixing MST, CST, and simulated sludge. The purpose of this pilot scale testing is to determine the pump requirements for mixing MST and CST with sludge in a sludge tank and to determine whether segregation of particles occurs during settling. Tank 40H and Tank 51H have four Quad Volute pumps; Tank 42H has four standard pumps. The pilot-scale tank is a 1/10.85 linear scaled model of Tank 40H. The tank diameter, tank liquid level, pump nozzle diameter, pump elevation, and cooling coil diameter are all 1/10.85 of their dimensions in Tank 40H. The pump locations correspond to the current locations in Tank 40H (Risers B2, H, B6, and G). The pumps are pilot-scale Quad Volute pumps. Additional settling tests were conducted in a 30 foot tall, 4 inch inner diameter clear column to investigate segregation of MST, CST, and simulated sludge particles during settling.

  20. Analysis of operating costs for producing biodiesel from palm oil at pilot-scale in Colombia.

    Science.gov (United States)

    Acevedo, Juan C; Hernández, Jorge A; Valdés, Carlos F; Khanal, Samir Kumar

    2015-01-01

    The present study aims to evaluate the operating costs of biodiesel production using palm oil in a pilot-scale plant with a capacity of 20,000 L/day (850 L/batch). The production plant uses crude palm oil as a feedstock, and methanol in a molar ratio of 1:10. The process incorporated acid esterification, basic transesterification, and dry washing with absorbent powder. Production costs considered in the analysis were feedstock, supplies, labor, electricity, quality and maintenance; amounting to $3.75/gal ($0.99/L) for 2013. Feedstocks required for biodiesel production were among the highest costs, namely 72.6% of total production cost. Process efficiency to convert fatty acids to biodiesel was over 99% and generated a profit of $1.08/gal (i.e., >22% of the total income). According to sensitivity analyses, it is more economically viable for biodiesel production processes to use crude palm oil as a feedstock and take advantage of the byproducts such as glycerine and fertilizers.

  1. Anaerobic hydrolysis of a municipal wastewater in a pilot-scale digester.

    Science.gov (United States)

    Alvarez, J A; Zapico, C A; Gómez, M; Presas, J; Soto, M

    2003-01-01

    Raw domestic wastewater from the city of Santiago de Compostela (Northwest Spain) was fed into a pilot-scale hydrolytic up flow sludge bed (HUSB) digester with an active volume of 25.5 m3. The total influent chemical oxygen demand (COD) ranged from 360 to 470 mg/l, the influent SS varied from 190 to 370 mg/l, and the temperature was between 17 degrees and 20 degrees C. The organic load rate (OLR) applied increased step by step from 1.2 to 3.9 kgCOD/m3 x d, while the hydraulic retention time (HRT) decreased from 7.1 h to 2.9 h. A high suspended solids (SS) removal of about 82-85% from the influent was reached, most of which (81 to 88%) was eliminated by hydrolysis, while the rest remained in the purge stream. The total COD removal ranged from 46 to 59%. On the other hand, a high acidification of the COD remaining in the effluent was obtained, so the percent COD in the form of volatile fatty acids (VFA(COD)) with respect to total effluent COD was about 43% for the highest HRT applied, and about 27% for the lowest HRT. The soluble to total COD ratio (CODs/CODt) increased from 25-32% for the influent to 71-86% for the effluent. The results obtained confirm the viability and interest of direct anaerobic hydrolytic pre-treatment of domestic wastewater.

  2. Membrane fouling in pilot-scale membrane bioreactors (MBRs) treating municipal wastewater.

    Science.gov (United States)

    Kimura, Katsuki; Yamato, Nobuhiro; Yamamura, Hiroshi; Watanabe, Yoshimasa

    2005-08-15

    The main obstacle for wider use of membrane bioreactors (MBRs) for wastewater treatment is membrane fouling (i.e., deterioration of membrane permeability),which increases operating costs. For more efficient control of membrane fouling in MBRs, an understanding of the mechanisms of membrane fouling is important. However, there is a lack of information on membrane fouling in MBRs, especially information on features of components that are responsible for the fouling. We conducted a pilot-scale experiment using real municipal wastewater with three identical MBRs under different operating conditions. The results obtained in this study suggested that the food-microorganisms ratio (F/M) and membrane filtration flux were the important operating parameters that significantly influenced membrane fouling in MBRs. Neither concentrations of dissolved organic matter in the reactors nor viscosity of mixed liquor, which have been thought to have influences on fouling in MBRs, showed clear relationships with membrane fouling in this study. Organic substances that had caused the membrane fouling were desorbed from fouled membranes of the MBRs at the termination of the operation and were subjected to Fourier transform infrared (FTIR) and 13C nuclear magnetic resonance (NMR) analyses. These analyses revealed that the nature of the membrane foulant changes depending on F/M. It was shown that high F/M would make the foulant more proteinaceous. Carbohydrates were dominant in membrane foulants in this study, while features of humic substances were not apparent.

  3. A pilot-scale jet bubbling reactor for wet flue gas desulfurization with pyrolusite

    Institute of Scientific and Technical Information of China (English)

    SU Shi-jun; ZHU Xiao-fan; LIU Yong-jun; JIANG Wen-ju; JIN Yan

    2005-01-01

    MnO2 in pyrolusite can react with SO2 in flue gas and obtain by-product MnSO4· H2 O. A pilot scale jet bubbling reactor was applied in this work. Different factors affecting both SO2 absorption efficiency and Mn2+ extraction rate have been investigated, these factors include temperature of inlet gas flue, ration of liquid/solid mass flow rate(L/S), pyrolusite grade, and SO2 concentration in the inlet flue gas. In the meantime, the procedure of purification of absorption liquid was also discussed. Experiment results indicated that the increase of temperature from 30 to 70 K caused the increase of SO2 absorption efficiency from 81.4% to 91.2%. And when SO2 concentration in the inlet flue gas increased from 500 to 3000 ppm, SO2 absorption efficiency and Mn2+ extraction rate decreased from 98.1% to 82.2% and from 82.8% to 61.7%, respectively. The content of MnO2 in pyrolusite had a neglectable effect on SO2 absorption efficiency. Low L/S was good for both removal of SO2 and Mn2+ extraction. The absorption liquid was filtrated and purified to remove Si,standards.

  4. Disinfection of bacterial biofilms in pilot-scale cooling tower systems.

    Science.gov (United States)

    Liu, Yang; Zhang, Wei; Sileika, Tadas; Warta, Richard; Cianciotto, Nicholas P; Packman, Aaron I

    2011-04-01

    The impact of continuous chlorination and periodic glutaraldehyde treatment on planktonic and biofilm microbial communities was evaluated in pilot-scale cooling towers operated continuously for 3 months. The system was operated at a flow rate of 10,080 l day(-1). Experiments were performed with a well-defined microbial consortium containing three heterotrophic bacteria: Pseudomonas aeruginosa, Klebsiella pneumoniae and Flavobacterium sp. The persistence of each species was monitored in the recirculating cooling water loop and in biofilms on steel and PVC coupons in the cooling tower basin. The observed bacterial colonization in cooling towers did not follow trends in growth rates observed under batch conditions and, instead, reflected differences in the ability of each organism to remain attached and form biofilms under the high-through flow conditions in cooling towers. Flavobacterium was the dominant organism in the community, while P. aeruginosa and K. pneumoniae did not attach well to either PVC or steel coupons in cooling towers and were not able to persist in biofilms. As a result, the much greater ability of Flavobacterium to adhere to surfaces protected it from disinfection, whereas P. aeruginosa and K. pneumoniae were subject to rapid disinfection in the planktonic state.

  5. Production and isolation of azaspiracid-1 and -2 from Azadinium spinosum culture in pilot scale photobioreactors.

    Science.gov (United States)

    Jauffrais, Thierry; Kilcoyne, Jane; Séchet, Véronique; Herrenknecht, Christine; Truquet, Philippe; Hervé, Fabienne; Bérard, Jean Baptiste; Nulty, Cíara; Taylor, Sarah; Tillmann, Urban; Miles, Christopher O; Hess, Philipp

    2012-06-01

    Azaspiracid (AZA) poisoning has been reported following consumption of contaminated shellfish, and is of human health concern. Hence, it is important to have sustainable amounts of the causative toxins available for toxicological studies and for instrument calibration in monitoring programs, without having to rely on natural toxin events. Continuous pilot scale culturing was carried out to evaluate the feasibility of AZA production using Azadinium spinosum cultures. Algae were harvested using tangential flow filtration or continuous centrifugation. AZAs were extracted using solid phase extraction (SPE) procedures, and subsequently purified. When coupling two stirred photobioreactors in series, cell concentrations reached 190,000 and 210,000 cell · mL(-1) at steady state in bioreactors 1 and 2, respectively. The AZA cell quota decreased as the dilution rate increased from 0.15 to 0.3 day(-1), with optimum toxin production at 0.25 day(-1). After optimization, SPE procedures allowed for the recovery of 79 ± 9% of AZAs. The preparative isolation procedure previously developed for shellfish was optimized for algal extracts, such that only four steps were necessary to obtain purified AZA1 and -2. A purification efficiency of more than 70% was achieved, and isolation from 1200 L of culture yielded 9.3 mg of AZA1 and 2.2 mg of AZA2 of >95% purity. This work demonstrated the feasibility of sustainably producing AZA1 and -2 from A. spinosum cultures.

  6. Anaerobic Treatment of Palm Oil Mill Effluent in Pilot-Scale Anaerobic EGSB Reactor

    Science.gov (United States)

    Wang, Jin; Mahmood, Qaisar; Qiu, Jiang-Ping; Li, Yin-Sheng; Chang, Yoon-Seong; Li, Xu-Dong

    2015-01-01

    Large volumes of untreated palm oil mill effluent (POME) pose threat to aquatic environment due to the presence of very high organic content. The present investigation involved two pilot-scale anaerobic expanded granular sludge bed (EGSB) reactors, continuously operated for 1 year to treat POME. Setting HRT at 9.8 d, the anaerobic EGSB reactors reduced COD from 71179 mg/L to 12341 mg/L and recycled half of sludge by a dissolved air flotation (DAF). The average effluent COD was 3587 mg/L with the consistent COD removal efficiency of 94.89%. Adding cationic polymer (PAM) dose of 30 mg/L to DAF unit and recycling its half of sludge caused granulation of anaerobic sludge. Bacilli and small coccid bacteria were the dominant microbial species of the reactor. The reactor produced 27.65 m3 of biogas per m3 of POME which was utilized for electricity generation. PMID:26167485

  7. Microbial community structure of a pilot-scale thermophilic anaerobic digester treating poultry litter.

    Science.gov (United States)

    Smith, Ami M; Sharma, Deepak; Lappin-Scott, Hilary; Burton, Sara; Huber, David H

    2014-03-01

    The microbial community structure of a stable pilot-scale thermophilic continuous stirred tank reactor digester stabilized on poultry litter was investigated. This 40-m(3) digester produced biogas with 57% methane, and chemical oxygen demand removal of 54%. Bacterial and archaeal diversity were examined using both cloning and pyrosequencing that targeted 16S rRNA genes. The bacterial community was dominated by phylum Firmicutes, constituting 93% of the clones and 76% of the pyrotags. Of the Firmicutes, class Clostridia (52% pyrotags) was most abundant followed by class Bacilli (13% pyrotags). The bacterial libraries identified 94 operational taxonomic units (OTUs) and pyrosequencing identified 577 OTUs at the 97% minimum similarity level. Fifteen OTUs were dominant (≥2% abundance), and nine of these were novel unclassified Firmicutes. Several of the dominant OTUs could not be classified more specifically than Clostridiales, but were most similar to plant biomass degraders, including Clostridium thermocellum. Of the rare pyrotag OTUs (99% of the archaeal clones. Based on the primary methanogen, as well as digester chemistry (high VA and ammonia levels), we propose that bacterial acetate oxidation is the primary pathway in this digester for the control of acetate levels.

  8. Pilot-scale UV/H2O2 study for emerging organic contaminants decomposition.

    Science.gov (United States)

    Chu, Xiaona; Xiao, Yan; Hu, Jiangyong; Quek, Elaine; Xie, Rongjin; Pang, Thomas; Xing, Yongjie

    2016-03-01

    Human behaviors including consumption of drugs and use of personal care products, climate change, increased international travel, and the advent of water reclamation for direct potable use have led to the introduction of significant amounts of emerging organic contaminants into the aqueous environment. In addition, the lower detection limits associated with improved scientific methods of chemical analysis have resulted in a recent increase in documented incidences of these contaminants which previously were not routinely monitored in water. Such contaminants may cause known or suspected adverse ecological and/or human health effects at very low concentrations. Conventional drinking water treatment processes may not effectively remove these organic contaminants. Advanced oxidation process (AOP) is a promising treatment process for the removal of most of these emerging organic contaminants, and has been accepted worldwide as a suitable treatment process. In this study, different groups of emerging contaminants were studied for decomposition efficiency using pilot-scale UV/H2O2 oxidation setup, including EDCs, PPCPs, taste and odor (T&O), and perfluorinated compounds. Results found that MP UV/H2O2 AOP was efficient in removing all the selected contaminants except perfluorinated compounds. Study of the kinetics of the process showed that both light absorption and quantum yield of each compound affected the decomposition performance. Analysis of water quality parameters of the treated water indicated that the outcome of both UV photolysis and UV/H2O2 processes can be affected by changes in the feed water quality.

  9. Simulated control in Aspen Dynamics for the production of limonene epoxide at pilot scale

    Directory of Open Access Journals (Sweden)

    Yeison Agudelo Arenas

    2016-12-01

    Full Text Available In this contribution is reported the study and analysis of the control system (simulated for the process of obtaining limonene epoxide. The modelling of the process at pilot scale was implemented in the software Aspen Plus from literature reports. Aspen Dynamics was used for the study of the process control. The model allows observing the behavior of the variables of interest in the process such as outflows from the distillation tower, heat duty, operating temperaturas and purity of the final product (limonene epoxide. The performance of the controllers (level, flow and temperature was evaluated by simulating disturbances (+30% in the feedstream to the process. Sensitivity analysis and preliminary design specifications allow to conclude that according to the simulations it is possible to obtain limonene epoxide (97,5% w/w with this system. The results of this work can be used for more detailed studies of the system, including experimental study designs that help to determine the operating point for the process variables which increase limonene epoxide production.

  10. Pilot scale anaerobic co-digestion of municipal wastewater sludge with biodiesel waste glycerin.

    Science.gov (United States)

    Razaviarani, Vahid; Buchanan, Ian D; Malik, Shahid; Katalambula, Hassan

    2013-04-01

    The effect on process performance of adding increasing proportions of biodiesel waste glycerin (BWG) to municipal wastewater sludge (MWS) was studied using two 1300 L pilot-scale digesters under mesophilic conditions at 20 days SRT. The highest proportion of BWG that did not cause a process upset was determined to be 23% and 35% of the total 1.04 kg VS/(m(3)d) and 2.38 kg COD/(m(3)d) loadings, respectively. At this loading, the biogas and methane production rates in the test digester were 1.65 and 1.83 times greater than of those in the control digester which received only MWS, respectively. The COD and VS removal rates at this loading in the test digester were 1.82 and 1.63-fold those of the control digester, respectively. Process instability was observed when the proportion of BWG in the test digester feed was 31% and 46% of the 1.18 kg VS/(m(3)d) and 2.88 kg COD/(m(3)d) loadings, respectively.

  11. Effect of organic on chemical oxidation for biofouling control in pilot-scale seawater cooling towers

    KAUST Repository

    Al-Bloushi, Mohammed

    2017-09-14

    Due to the scarcity of potable water in many regions of the world, the demand for seawater as an alternative evaporative cooling medium in cooling towers (CTs) has increased significantly in recent years. Seawater make-up in CTs is deemed the most feasible because of its unlimited supply in the coastal areas of Gulf and Red Sea. However, the seawater CTs have higher challenges greatly mitigating their performances because it is an open system where biofouling and bio-corrosion occurring within the fillers and piping of recirculation systems. Their pilot-scale CTs were constructed to assess the performance of three types of oxidizing biocides or oxidants, namely chlorine, chlorine dioxide (ClO2) and ozone, for biofouling control. The test results showed that the addition of organic (5mg/L of methanol (MeOH)) increased the bacterial growth in CT basin. All oxidants were effective in keeping the microbial growth to the minimum. Oxidation increased the oxidation-reduction potential (ORP) level from 270 to 600mV. Total residual oxidant (TRO) was increased with oxidation but it was slightly increased with organic addition. Other parameters including pH, dissolved oxygen (DO), conductivity levels were not changed. However, higher formation of disinfection by-products (DBPs) was detected with chlorination and ozonation. This indicates the organic level should be limited in the oxidation for biofouling control in seawater CTs.

  12. A pilot scale comparison of advanced oxidation processes for estrogenic hormone removal from municipal wastewater effluent.

    Science.gov (United States)

    Pešoutová, Radka; Stříteský, Luboš; Hlavínek, Petr

    2014-01-01

    This study investigates the oxidation of selected endocrine disrupting compounds (estrone, 17β-estradiol, estriol and 17α-ethinylestradiol) during ozonation and advanced oxidation of biologically treated municipal wastewater effluents in a pilot scale. Selected estrogenic substances were spiked in the treated wastewater at levels ranging from 1.65 to 3.59 μg · L(-1). All estrogens were removed by ozonation by more than 99% at ozone doses ≥1.8 mg · L(-1). At a dose of 4.4 · mg L(-1) ozonation reduced concentrations of estrone, 17β-estradiol, estriol and 17α-ethinylestradiol by 99.8, 99.7, 99.9 and 99.7%, respectively. All tested advanced oxidation processes (AOPs) achieved high removal rates but they were slightly lower compared to ozonation. The lower removal rates for all tested advanced oxidation processes are caused by the presence of naturally occurring hydroxyl radical scavengers - carbonates and bicarbonates.

  13. Influence of operating parameters on cake formation in pilot scale pulse-jet bag filter.

    Science.gov (United States)

    Saleem, Mahmood; Krammer, Gernot; Khan, Rafi Ullah; Tahir, M Suleman

    2012-07-01

    Bag filters are commonly used for fine particles removal in off-gas purification. There dust laden gas pervades through permeable filter media starting at a lower pressure drop limit leaving dust (called filter cake) on the filter media. The filter cakeformation is influenced by many factors including filtration velocity, dust concentration, pressure drop limits, and filter media resistance. Effect of the stated parameters is investigated experimentally in a pilot scale pulse-jet bag filter test facility where lime stone dust is separated from air at ambient conditions. Results reveal that filtration velocity significantly affects filter pressure drop as well as cake properties; cake density and specific cake resistance. Cake density is slightly affected by dust concentration. Specific resistance of filter cake increases with velocity, slightly affected by dust concentration, changes inversely with the upper pressure drop limit and decreases over a prolonged use (aging). Specific resistance of filter media is independent of upper pressure drop limit and increases linearly over a prolonged use.

  14. Production of Zinc Borate for Pilot-Scale Equipment and Effects of Reaction Conditions on Yield

    Directory of Open Access Journals (Sweden)

    Melek BARDAKCI

    2013-05-01

    Full Text Available In this study, zinc borate (ZB was synthesized by reacting zinc oxide and boric acid in the presence of standard ZB (w/w, in terms of boric acid in order to promote crystallization. The effects of seed, H3BO3/ZnO (boric acid/zinc oxide ratio, reaction time, water volume, reaction temperature and cooling temperature on yield were investigated for pilot-scale equipment. The results indicated that the addition of seed (w/w to a saturated solution of reactants increased the yield of the reaction. The results of reaction yields obtained from either magnetically or mechanically stirred systems were compared. At various reaction times, the optimal yield was 86.78 % in a saturated aqueous solution. The products were characterized by X-ray diffraction (XRD, Fourier transform infrared spectroscopy (FT-IR and Thermogravimetric / Differential Thermal Analysis (TG/DTA. The results displayed that ZB was successfully produced under the optimized reaction conditions and the product synthesized had high thermal stability.DOI: http://dx.doi.org/10.5755/j01.ms.19.2.4432

  15. Zero Discharge Performance of an Industrial Pilot-Scale Plant Treating Palm Oil Mill Effluent

    Directory of Open Access Journals (Sweden)

    Jin Wang

    2015-01-01

    Full Text Available Palm oil is one of the most important agroindustries in Malaysia. Huge quantities of palm oil mill effluent (POME pose a great threat to aqueous environment due to its very high COD. To make full use of discharged wastes, the integrated “zero discharge” pilot-scale industrial plant comprising “pretreatment-anaerobic and aerobic process-membrane separation” was continuously operated for 1 year. After pretreatment in the oil separator tank, 55.6% of waste oil in raw POME could be recovered and sold and anaerobically digested through 2 AnaEG reactors followed by a dissolved air flotation (DAF; average COD reduced to about 3587 mg/L, and biogas production was 27.65 times POME injection which was used to generate electricity. The aerobic effluent was settled for 3 h or/and treated in MBR which could remove BOD3 (30°C to less than 20 mg/L as required by Department of Environment of Malaysia. After filtration by UF and RO membrane, all organic compounds and most of the salts were removed; RO permeate could be reused as the boiler feed water. RO concentrate combined with anaerobic surplus sludge could be used as biofertilizer.

  16. Pilot scale study on steam explosion and mass balance for higher sugar recovery from rice straw.

    Science.gov (United States)

    Sharma, Sandeep; Kumar, Ravindra; Gaur, Ruchi; Agrawal, Ruchi; Gupta, Ravi P; Tuli, Deepak K; Das, Biswapriya

    2015-01-01

    Pretreatment of rice straw on pilot scale steam explosion has been attempted to achieve maximum sugar recovery. Three different reaction media viz. water, sulfuric acid and phosphoric acid (0.5%, w/w) were explored for pretreatment by varying operating temperature (160, 180 and 200°C) and reaction time (5 and 10min). Using water and 0.5% SA showed almost similar sugar recovery (∼87%) at 200 and 180°C respectively. However, detailed studies showed that the former caused higher production of oligomeric sugars (13.56g/L) than the later (3.34g/L). Monomeric sugar, followed the reverse trend (7.83 and 11.62g/L respectively). Higher oligomers have a pronounced effect in reducing enzymatic sugar yield as observed in case of water. Mass balance studies for water and SA assisted SE gave total saccharification yield as 81.8% and 77.1% respectively. However, techno-economical viability will have a trade-off between these advantages and disadvantages offered by the pretreatment medium. Copyright © 2014 Elsevier Ltd. All rights reserved.

  17. Anoxic phosphorus removal in a pilot scale anaerobic-anoxic oxidation ditch process

    Institute of Scientific and Technical Information of China (English)

    Hongxun HOU; Shuying WANG; Yongzhen PENG; Zhiguo YUAN; Fangfang YIN; Wang GAN

    2009-01-01

    The anaerobic-anoxic oxidation ditch (A2/O OD) process is popularly used to eliminate nutrients from domestic wastewater. In order to identify the existence of denitrifying phosphorus removing bacteria (DPB), evalu-ate the contribution of DPB to biological nutrient removal,and enhance the denitrifying phosphorus removal in the A2/O OD process, a pilot-scale A2/O OD plant (375 L)was conducted. At the same time batch tests using sequence batch reactors (12 L and 4 L) were operated to reveal the significance of anoxic phosphorus removal. The results indicated that: The average removal efficiency of COD, NH4+, pO3-4, and TN were 88.2%, 92.6%, 87.8%,and 73.1%, respectively, when the steady state of the pilotscale A2/O OD plant was reached during 31-73d,demonstrating a good denitrifying phosphorus removal performance. Phosphorus uptake took place in the anoxic zone by poly-phosphorus accumulating organisms NO2- could be used as electron receptors in denitrifying phosphorus removal, and the phosphorus uptake rate with NO2- as the electron receptor was higher than that with NO3- when the initial concentration of either NO2- or NO3 was 40 mg/L.

  18. Nitrogen and phosphorus removal in pilot-scale anaerobic-anoxic oxidation ditch system

    Institute of Scientific and Technical Information of China (English)

    PENG Yongzhen; HOU Hongxun; WANG Shuying; CUI Youwei; Zhiguo Yuan

    2008-01-01

    To achieve high efficiency of nitrogen and phosphorus removal and to investigate the rule of simultaneous nitrification and denitrification phosphorus removal(SNDPR),a whole course of SNDPR damage and recovery was studied in a pilot-scale,anaerobicanoxic oxidation ditch(OD),where the volumes of anaerobic zone,anoxic zone,and ditches zone of the OD system were 7,21,and 280L,respectively.The reactor was fed with municipal wastewater with a flow rate of 336 L/d.The concept of simultaneous nitrification and denitrification (SND)rate(rSND) was put forward to quantify SND.The results indicate that:(1)high nitrogen and phosphorus removal efficiencies were achieved during the stable SND phase,total nitrogen (TN) and total phosphate(TP) removal rates were 80%and 85%,respectively;(2)when the system was aerated excessively,the stability of SND was damaged,and rSND dropped from 80% to 20%or less;(3)the natural logarithm of the ratio of NOx to MJ4+ in the effluent had a linear correlation to oxidation-reduction potential (ORP);(4)when NO3- was less than 6 mg/L.high phosphorus removal efficiency could be achieved;(5)denitrifying phosphorus removal (DNPR) could take place in the anaerobic-anoxic OD system.The major innovation was that the SND rate was devised and quantified.

  19. Characterization of intermediate products of solar photocatalytic degradation of ranitidine at pilot-scale.

    Science.gov (United States)

    Radjenović, Jelena; Sirtori, Carla; Petrović, Mira; Barceló, Damià; Malato, Sixto

    2010-04-01

    In the present study the mechanisms of solar photodegradation of H(2)-receptor antagonist ranitidine (RNTD) were studied in a well-defined system of a pilot plant scale Compound Parabolic Collector (CPC) reactor. Two types of heterogeneous photocatalytic experiments were performed: catalysed by titanium-dioxide (TiO(2)) semiconductor and by Fenton reagent (Fe(2+)/H(2)O(2)), each one with distilled water and synthetic wastewater effluent matrix. Complete disappearance of the parent compounds and discreet mineralization were attained in all experiments. Furthermore, kinetic parameters, main intermediate products, release of heteroatoms and formation of carboxylic acids are discussed. The main intermediate products of photocatalytic degradation of RNTD have been structurally elucidated by tandem mass spectrometry (MS(2)) experiments performed at quadrupole-time of flight (QqToF) mass analyzer coupled to ultra-performance liquid chromatograph (UPLC). RNTD displayed high reactivity towards OH radicals, although a product of conduction band electrons reduction was also present in the experiment with TiO(2). In the absence of standards, quantification of intermediates was not possible and only qualitative profiles of their evolution could be determined. The proposed TiO(2) and photo-Fenton degradation routes of RNTD are reported for the first time.

  20. Completing Pre-Pilot Tasks To Scale Up Biomass Fractionation Pretreatment Apparatus From Batch To Continuous

    Energy Technology Data Exchange (ETDEWEB)

    Dick Wingerson

    2004-12-15

    PureVision Technology, Inc. (PureVision) was the recipient of a $200,000 Invention and Innovations (I&I) grant from the U. S. Department of Energy (DOE) to complete prepilot tasks in order to scale up its patented biomass fractionation pretreatment apparatus from batch to continuous processing. The initial goal of the I&I program, as detailed in PureVision's original application to the DOE, was to develop the design criteria to build a small continuous biomass fractionation pilot apparatus utilizing a retrofitted extruder with a novel screw configuration to create multiple reaction zones, separated by dynamic plugs within the reaction chamber that support the continuous counter-flow of liquids and solids at elevated temperature and pressure. Although the ultimate results of this 27-month I&I program exceeded the initial expectations, some of the originally planned tasks were not completed due to a modification of direction in the program. PureVision achieved its primary milestone by establishing the design criteria for a continuous process development unit (PDU). In addition, PureVision was able to complete the procurement, assembly, and initiate shake down of the PDU at Western Research Institute (WRI) in Laramie, WY during August 2003 to February 2004. During the month of March 2004, PureVision and WRI performed initial testing of the continuous PDU at WRI.

  1. Soluble microbial products in pilot-scale drinking water biofilters with acetate as sole carbon source.

    Science.gov (United States)

    Zhang, Ying; Ye, Chengsong; Gong, Song; Wei, Gu; Yu, Xin; Feng, Lin

    2013-04-01

    A comprehensive study on formation and characteristics of soluble microbial products (SMP) during drinking water biofiltration was made in four parallel pilot-scale ceramic biofilters with acetate as the substrate. Excellent treatment performance was achieved while microbial biomass and acetate carbon both declined with the depth of filter. The SMP concentration was determined by calculating the difference between the concentration of dissolved organic carbon (DOC), biodegradable dissolved organic carbon (BDOC) and acetate carbon. The results revealed that SMP showed an obvious increase from 0 to 100 cm depth of the filter. A rising specific ultraviolet absorbance (SUVA) was also found, indicating that benzene or carbonyl might exist in these compounds. SMP produced during this drinking water biological process were proved to have weak mutagenicity and were not precursors of by-products of chlorination disinfection. The volatile parts of SMP were half-quantity analyzed and most of them were dicarboxyl acids, others were hydrocarbons or benzene with 16-17 carbon atoms.

  2. Demonstration of the waste tire pyrolysis process on pilot scale in a continuous auger reactor.

    Science.gov (United States)

    Martínez, Juan Daniel; Murillo, Ramón; García, Tomás; Veses, Alberto

    2013-10-15

    This work shows the technical feasibility for valorizing waste tires by pyrolysis using a pilot scale facility with a nominal capacity of 150 kWth. A continuous auger reactor was operated to perform thirteen independent experiments that conducted to the processing of more than 500 kg of shredded waste tires in 100 h of operation. The reaction temperature was 550°C and the pressure was 1 bar in all the runs. Under these conditions, yields to solid, liquid and gas were 40.5 ± 0.3, 42.6 ± 0.1 and 16.9 ± 0.3 wt.% respectively. Ultimate and proximate analyses as well as heating value analysis were conducted for both the solid and liquid fraction. pH, water content, total acid number (TAN), viscosity and density were also assessed for the liquid and compared to the specifications of marine fuels (standard ISO 8217). Gas chromatography was used to calculate the composition of the gaseous fraction. It was observed that all these properties remained practically invariable along the experiments without any significant technical problem. In addition, the reaction enthalpy necessary to perform the waste tire pyrolysis process (907.1 ± 40.0 kJ/kg) was determined from the combustion and formation enthalpies of waste tire and conversion products. Finally, a mass balance closure was performed showing an excellent reliability of the data obtained from the experimental campaign.

  3. Ammonia oxidizing bacteria community dynamics in a pilot-scale wastewater treatment plant.

    Directory of Open Access Journals (Sweden)

    Xiaohui Wang

    Full Text Available BACKGROUND: Chemoautotrophic ammonia oxidizing bacteria (AOB have the metabolic ability to oxidize ammonia to nitrite aerobically. This metabolic feature has been widely used, in combination with denitrification, to remove nitrogen from wastewater in wastewater treatment plants (WWTPs. However, the relative influence of specific deterministic environmental factors to AOB community dynamics in WWTP is uncertain. The ecological principles underlying AOB community dynamics and nitrification stability and how they are related are also poorly understood. METHODOLOGY/PRINCIPAL FINDINGS: The community dynamics of ammonia oxidizing bacteria (AOB in a pilot-scale WWTP were monitored over a one-year period by Terminal Restriction Fragment Length Polymorphism (T-RFLP. During the study period, the effluent ammonia concentrations were almost below 2 mg/L, except for the first 60 days, indicting stable nitrification. T-RFLP results showed that, during the test period with stable nitrification, the AOB community structures were not stable, and the average change rate (every 15 days of AOB community structures was 10% ± 8%. The correlations between T-RFLP profiles and 10 operational and environmental parameters were tested by Canonical Correlation Analysis (CCA and Mantel test. The results indicated that the dynamics of AOB community correlated most strongly with Dissolved Oxygen (DO, effluent ammonia, effluent Biochemical Oxygen Demand (BOD and temperature. CONCLUSIONS/SIGNIFICANCE: This study suggests that nitrification stability is not necessarily accompanied by a stable AOB community, and provides insight into parameters controlling the AOB community dynamics within bioreactors with stable nitrification.

  4. Pilot-Scale Selenium Bioremediation of San Joaquin Drainage Water with Thauera selenatis

    Science.gov (United States)

    Cantafio, A. W.; Hagen, K. D.; Lewis, G. E.; Bledsoe, T. L.; Nunan, K. M.; Macy, J. M.

    1996-01-01

    This report describes a simple method for the bioremediation of selenium from agricultural drainage water. A medium-packed pilot-scale biological reactor system, inoculated with the selenate-respiring bacterium Thauera selenatis, was constructed at the Panoche Water District, San Joaquin Valley, Calif. The reactor was used to treat drainage water (7.6 liters/min) containing both selenium and nitrate. Acetate (5 mM) was the carbon source-electron donor reactor feed. Selenium oxyanion concentrations (selenate plus selenite) in the drainage water were reduced by 98%, to an average of 12 (plusmn) 9 (mu)g/liter. Frequently (47% of the sampling days), reactor effluent concentrations of less than 5 (mu)g/liter were achieved. Denitrification was also observed in this system; nitrate and nitrite concentrations in the drainage water were reduced to 0.1 and 0.01 mM, respectively (98% reduction). Analysis of the reactor effluent showed that 91 to 96% of the total selenium recovered was elemental selenium; 97.9% of this elemental selenium could be removed with Nalmet 8072, a new, commercially available precipitant-coagulant. Widespread use of this system (in the Grasslands Water District) could reduce the amount of selenium deposited in the San Joaquin River from 7,000 to 140 lb (ca. 3,000 to 60 kg)/year. PMID:16535401

  5. Comparison of microbial communities in pilot-scale bioreactors treating Bayer liquor organic wastes.

    Science.gov (United States)

    McSweeney, Naomi J; Plumb, Jason J; Tilbury, Amanda L; Nyeboer, Hugh J; Sumich, Matt E; McKinnon, Anthony J; Franzmann, Peter D; Sutton, David C; Kaksonen, Anna H

    2011-04-01

    Western Australian bauxite deposits are naturally associated with high amounts of humic and fulvic materials that co-digest during Bayer processing. Sodium oxalate remains soluble and can co-precipitate with aluminium hydroxide unless it is removed. Removal of sodium oxalate requires a secondary crystallisation step followed by storage. Bioreactors treating oxalate wastes have been developed as economically and environmentally viable treatment alternatives but the microbial ecology and physiology of these treatment processes are poorly understood. Analysis of samples obtained from two pilot-scale moving bed biofilm reactors (MBBRs) and one aerobic suspended growth bioreactor (ASGB) using polymerase chain reaction- denaturing gradient gel electrophoresis of 16S rRNA genes showed that members of the α-, β- and γ-Proteobacteria subgroups were prominent in all three processes. Despite differing operating conditions, the composition of the microbial communities in the three reactors was conserved. MBBR2 was the only configuration that showed complete degradation of oxalate from the influent and the ASGB had the highest degradation rate of all three configurations. Several strains of the genus Halomonas were isolated from the bioreactors and their morphology and physiology was also determined.

  6. Simultaneous biogas upgrading and centrate treatment in an outdoors pilot scale high rate algal pond.

    Science.gov (United States)

    Posadas, Esther; Marín, David; Blanco, Saúl; Lebrero, Raquel; Muñoz, Raúl

    2017-05-01

    The bioconversion of biogas to biomethane coupled to centrate treatment was evaluated in an outdoors pilot scale high rate algal pond interconnected to an external CO2-H2S absorption column (AC) via settled broth recirculation. CO2-removal efficiencies ranged from 50 to 95% depending on the alkalinity of the cultivation broth and environmental conditions, while a complete H2S removal was achieved regardless of the operational conditions. A maximum CH4 concentration of 94% with a limited O2 and N2 stripping was recorded in the upgraded biogas at recycling liquid/biogas ratios in the AC of 1 and 2. Process operation at a constant biomass productivity of 15gm(-2)d(-1) and the minimization of effluent generation supported high carbon and nutrient recoveries in the harvested biomass (C=66±8%, N=54±18%, P≈100% and S=16±3%). Finally, a low diversity in the structure of the microalgae population was promoted by the environmental and operational conditions imposed. Copyright © 2017 Elsevier Ltd. All rights reserved.

  7. Quality and Quantity of Leachate in Aerobic Pilot-Scale Landfills

    Science.gov (United States)

    Bilgili, Memmet Sinan; Demir, Ahmet; Özkaya, Bestamin

    2006-08-01

    In this study, two pilot-scale aerobic landfill reactors with (A1) and without (A2) leachate recirculation are used to obtain detailed information on the quantity and quality of leachate in aerobic landfills. The observed parameters of leachate quality are pH, chloride (Cl-), chemical oxygen demand (COD), biological oxygen demand (BOD), total Kjeldahl nitrogen (TKN), ammonia nitrogen (NH3-N), and nitrate (NO3 --N). pH values of the leachate increased to 7 after 50 days in reactor A1 and after 70 days in reactor A2. Cl- concentrations increased rapidly to 6100 (A1) and 6900 (A2) mg/L after 80 days, from initial values of 3000 and 2800 mg/L, respectively. COD and BOD values decreased rapidly in the A1 landfill reactor, indicating the rapid oxidation of organic matter. The BOD/COD ratio indicates that leachate recirculation slightly increases the degradation of solid waste in aerobic landfills. NH3-N concentrations decreased as a result of the nitrification process. Denitrification occurred in parts of the reactors as a result of intermittent aeration; this process causes a decrease in NO3 - concentrations. There is a marked difference between the A1 and A2 reactors in terms of leachate quantity. Recirculated leachate made up 53.3% of the leachate generated from the A1 reactor during the experiment, while leachate quantity decreased by 47.3% with recirculation when compared with the aerobic dry landfill reactor.

  8. Achieving "Final Storage Quality" of municipal solid waste in pilot scale bioreactor landfills.

    Science.gov (United States)

    Valencia, R; van der Zon, W; Woelders, H; Lubberding, H J; Gijzen, H J

    2009-01-01

    Entombed waste in current sanitary landfills will generate biogas and leachate when physical barriers fail in the future, allowing the intrusion of moisture into the waste mass contradicting the precepts of the sustainability concept. Bioreactor landfills are suggested as a sustainable option to achieve Final Storage Quality (FSQ) status of waste residues; however, it is not clear what characteristics the residues should have in order to stop operation and after-care monitoring schemes. An experiment was conducted to determine the feasibility to achieve FSQ status (Waste Acceptance Criteria of the European Landfill Directive) of residues in a pilot scale bioreactor landfill. The results of the leaching test were very encouraging due to their proximity to achieve the proposed stringent FSQ criterion after 2 years of operation. Furthermore, residues have the same characteristics of alternative waste stabilisation parameters (low BMP, BOD/COD ratio, VS content, SO4(2-)/Cl- ratio) established by other researchers. Mass balances showed that the bioreactor landfill simulator was capable of practically achieving biological stabilisation after 2 years of operation, while releasing approximately 45% of the total available (organic and inorganic) carbon and nitrogen into the liquid and gas phases.

  9. Zero discharge performance of an industrial pilot-scale plant treating palm oil mill effluent.

    Science.gov (United States)

    Wang, Jin; Mahmood, Qaisar; Qiu, Jiang-Ping; Li, Yin-Sheng; Chang, Yoon-Seong; Chi, Li-Na; Li, Xu-Dong

    2015-01-01

    Palm oil is one of the most important agroindustries in Malaysia. Huge quantities of palm oil mill effluent (POME) pose a great threat to aqueous environment due to its very high COD. To make full use of discharged wastes, the integrated "zero discharge" pilot-scale industrial plant comprising "pretreatment-anaerobic and aerobic process-membrane separation" was continuously operated for 1 year. After pretreatment in the oil separator tank, 55.6% of waste oil in raw POME could be recovered and sold and anaerobically digested through 2 AnaEG reactors followed by a dissolved air flotation (DAF); average COD reduced to about 3587 mg/L, and biogas production was 27.65 times POME injection which was used to generate electricity. The aerobic effluent was settled for 3 h or/and treated in MBR which could remove BOD3 (30°C) to less than 20 mg/L as required by Department of Environment of Malaysia. After filtration by UF and RO membrane, all organic compounds and most of the salts were removed; RO permeate could be reused as the boiler feed water. RO concentrate combined with anaerobic surplus sludge could be used as biofertilizer.

  10. Treatment of Pulp Mill D-Stage Bleaching Effluent Using a Pilot-Scale Electrocoagulation System.

    Science.gov (United States)

    Perng, Yuan-Shing; Wang, Eugene I-Chen

    2016-03-01

    A pilot-scale study was conducted using electrocoagulation technology to treat chlorine dioxide bleaching-stage effluent of a local pulp mill, with the purpose of evaluating the treatment performance. The operating variables were the current density (0 ~ 133.3 A/m(2)) and hydraulic retention time (HRT, 6.5 ~ 16.25 minutes). Water quality indicators investigated were the conductivity, suspended solids (SS), chemical oxygen demand (COD), true color, and hardness. The results showed that electrocoagulation technology can be used to treat D-stage bleaching effluent for water reuse. Under the operating conditions studied, the removal of conductivity and COD always increased with increases in either the current density or HRT. The highest removals obtained at 133.3 A/m(2) and an HRT of 16.25 minutes for conductivity, SS, COD, true color, and hardness were respectively 44.2, 98.5, 75.0, 85.9, and 36.9% with aluminum electrodes. Iron electrodes were not applicable to the D-stage effluent due to formation of dark-colored ferric complexes.

  11. Production of Zinc Borate for Pilot-Scale Equipment and Effects of Reaction Conditions on Yield

    Directory of Open Access Journals (Sweden)

    Melek BARDAKCI

    2013-05-01

    Full Text Available In this study, zinc borate (ZB was synthesized by reacting zinc oxide and boric acid in the presence of standard ZB (w/w, in terms of boric acid in order to promote crystallization. The effects of seed, H3BO3/ZnO (boric acid/zinc oxide ratio, reaction time, water volume, reaction temperature and cooling temperature on yield were investigated for pilot-scale equipment. The results indicated that the addition of seed (w/w to a saturated solution of reactants increased the yield of the reaction. The results of reaction yields obtained from either magnetically or mechanically stirred systems were compared. At various reaction times, the optimal yield was 86.78 % in a saturated aqueous solution. The products were characterized by X-ray diffraction (XRD, Fourier transform infrared spectroscopy (FT-IR and Thermogravimetric / Differential Thermal Analysis (TG/DTA. The results displayed that ZB was successfully produced under the optimized reaction conditions and the product synthesized had high thermal stability.DOI: http://dx.doi.org/10.5755/j01.ms.19.2.4432

  12. Pilot-scale study of removal effect on Chironomid larvae with chlorine dioxide

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Chironomid larvae propagated excessively in eutrophic water body and could not be effectively inactivated by the conventional disinfection process like chlorination due to its stronger resistance to oxidation. In this paper, a pilot-scale study of chlorine dioxide preoxidation cooperating with routine clarification process for Chironomid larvae removal was conducted in Shenzhen Waterworks in Guangdong Province, China. The experimental results were compared with that of the existing prechlorination process in several aspects, including the Chironomid larvae removal efficiencies of water samples taken from the outlets of sedimentation tank, sand filter, the security of drinking water and so on. The results showed that chlorine dioxide might be more effective to inactivate Chironomid larvae than chlorine and Chironomid larvae could be thoroughly removed from water by pre-dosing chlorine dioxide process. The GC-MS examination and Ames test further showed that the sort and amount of organic substance in the treated water by chlorine dioxide preoxidation were evidently less than that ofprechlorination and the mutagenicity of drinking water treated by pre-dosing chlorine dioxide was substantially reduced compared with prechlorination.

  13. Removal of phosphorus from wastewaters using ferrous salts - a pilot scale membrane bioreactor study.

    Science.gov (United States)

    Wang, Yuan; Tng, K Han; Wu, Hao; Leslie, Greg; Waite, T David

    2014-06-15

    A pilot scale membrane bioreactor (3.7 m(3)/day capacity), configured for alternate point ferrous sulphate addition, was evaluated in a fourteen month trial to comply with an effluent discharge requirement of less than 0.15 mg-P/L at the 50(th) percentile and less than 0.30 mg-P/L at the 90th percentile. Ferrous sulphate was added at a molar ratio (Fe(II):PO4) of 2.99 in the filtration chamber for 85 days and 2.60 in the primary anoxic zone for 111 days. Addition of ferrous salts to the anoxic zone achieved a final effluent phosphorous concentration (mg-P/L) of ferrous salts in the filtration zone achieved ferrous salts were added to the membrane zone while the reactor behaved close to a completely mixed reactor when dosing to the primary anoxic zone, resulting in improved phosphorus removal. The addition of ferrous salt was also found to delay the onset of severe increase in trans-membrane pressure as a result of the removal of macro-molecules. However, detailed analysis of the form and concentration of iron species in the supernatant and permeate indicated that the presence of fine iron particles resulted in a higher fouling rate when Fe(II) was added to the membrane zone rather than the primary anoxic zone and could cause more severe irreversible fouling in long-term operation. Copyright © 2014 Elsevier Ltd. All rights reserved.

  14. Comparison of the removal efficiency of endocrine disrupting compounds in pilot scale sewage treatment processes.

    Science.gov (United States)

    Lee, Jiho; Lee, Byoung C; Ra, Jin S; Cho, Jaeweon; Kim, In S; Chang, Nam I; Kim, Hyun K; Kim, Sang D

    2008-04-01

    The removal efficiency of endocrine disrupting compounds from effluents using pilot scale sewage treatment processes, including various treatment technologies, such as membrane bioreactors (MBR), nanofiltration (NF) and reverse osmosis (RO) for the purpose of water reuse, were estimated and compared. The calculated estrogenic activity, expressed in ng-EEQ/l, based on the concentration detected by GC/MS, and relative potencies for each target compound were compared to those measured using the E-screen assay. The removal efficiencies for nonylphenol, was within the range of 55-83% in effluents. High removal efficiencies of approximately >70% based on the detection limits were obtained for bisphenol A, E1, EE2 and genistein with each treatment processes, with the exception of E1 ( approximately 64%) using the MBR process. The measured EEQ values for the effluents from the MBR, NF and RO processes also indicated low estrogenic activities of 0.65, 0.23 and 0.05 ng-EEQ/l, respectively. These were markedly reduced values compared with the value of 1.2 ng-EEQ/l in influent. Consequently, the removals of EDCs in terms of the EEQ value from the biological and chemical determinations were sufficiently achieved by the treatment process applied in this study, especially in the cases of the NF and RO treatments.

  15. Anaerobic sequencing batch reactor in pilot scale for treatment of tofu industry wastewater

    Energy Technology Data Exchange (ETDEWEB)

    Rahayu, Suparni Setyowati, E-mail: suparnirahayu@yahoo.co.id [Doctoral Program in Environmental Science, University of Diponegoro, Semarang (Indonesia); Department of Mechanical Engineering, State Polytechnic of Semarang, Semarang Indonesia (Indonesia); Purwanto,, E-mail: p.purwanto@che.undip.ac.id; Budiyono, E-mail: budiyono@live.undip.ac.id [Doctoral Program in Environmental Science, University of Diponegoro, Semarang (Indonesia); Department of Chemical Engineering, Faculty of Engineering, Diponegoro University, Semarang Indonesia (Indonesia)

    2015-12-29

    The small industry of tofu production process releases the waste water without being processed first, and the wastewater is directly discharged into water. In this study, Anaerobic Sequencing Batch Reactor in Pilot Scale for Treatment of Tofu Industry was developed through an anaerobic process to produce biogas as one kind of environmentally friendly renewable energy which can be developed into the countryside. The purpose of this study was to examine the fundamental characteristics of organic matter elimination of industrial wastewater with small tofu effective method and utilize anaerobic active sludge with Anaerobic Sequencing Bath Reactor (ASBR) to get rural biogas as an energy source. The first factor is the amount of the active sludge concentration which functions as the decomposers of organic matter and controlling selectivity allowance to degrade organic matter. The second factor is that HRT is the average period required substrate to react with the bacteria in the Anaerobic Sequencing Bath Reactor (ASBR).The results of processing the waste of tofu production industry using ASBR reactor with active sludge additions as starter generates cumulative volume of 5814.4 mL at HRT 5 days so that in this study it is obtained the conversion 0.16 L of CH{sub 4}/g COD and produce biogas containing of CH{sub 4}: 81.23% and CO{sub 2}: 16.12%. The wastewater treatment of tofu production using ASBR reactor is able to produce renewable energy that has economic value as well as environmentally friendly by nature.

  16. Anaerobic sequencing batch reactor in pilot scale for treatment of tofu industry wastewater

    Science.gov (United States)

    Rahayu, Suparni Setyowati; Purwanto, Budiyono

    2015-12-01

    The small industry of tofu production process releases the waste water without being processed first, and the wastewater is directly discharged into water. In this study, Anaerobic Sequencing Batch Reactor in Pilot Scale for Treatment of Tofu Industry was developed through an anaerobic process to produce biogas as one kind of environmentally friendly renewable energy which can be developed into the countryside. The purpose of this study was to examine the fundamental characteristics of organic matter elimination of industrial wastewater with small tofu effective method and utilize anaerobic active sludge with Anaerobic Sequencing Bath Reactor (ASBR) to get rural biogas as an energy source. The first factor is the amount of the active sludge concentration which functions as the decomposers of organic matter and controlling selectivity allowance to degrade organic matter. The second factor is that HRT is the average period required substrate to react with the bacteria in the Anaerobic Sequencing Bath Reactor (ASBR).The results of processing the waste of tofu production industry using ASBR reactor with active sludge additions as starter generates cumulative volume of 5814.4 mL at HRT 5 days so that in this study it is obtained the conversion 0.16 L of CH4/g COD and produce biogas containing of CH4: 81.23% and CO2: 16.12%. The wastewater treatment of tofu production using ASBR reactor is able to produce renewable energy that has economic value as well as environmentally friendly by nature.

  17. Ozonation kinetics of winery wastewater in a pilot-scale bubble column reactor.

    Science.gov (United States)

    Lucas, Marco S; Peres, José A; Lan, Bing Yan; Li Puma, Gianluca

    2009-04-01

    The degradation of organic substances present in winery wastewater was studied in a pilot-scale, bubble column ozonation reactor. A steady reduction of chemical oxygen demand (COD) was observed under the action of ozone at the natural pH of the wastewater (pH 4). At alkaline and neutral pH the degradation rate was accelerated by the formation of radical species from the decomposition of ozone. Furthermore, the reaction of hydrogen peroxide (formed from natural organic matter in the wastewater) and ozone enhances the oxidation capacity of the ozonation process. The monitoring of pH, redox potential (ORP), UV absorbance (254 nm), polyphenol content and ozone consumption was correlated with the oxidation of the organic species in the water. The ozonation of winery wastewater in the bubble column was analysed in terms of a mole balance coupled with ozonation kinetics modeled by the two-film theory of mass transfer and chemical reaction. It was determined that the ozonation reaction can develop both in and across different kinetic regimes: fast, moderate and slow, depending on the experimental conditions. The dynamic change of the rate coefficient estimated by the model was correlated with changes in the water composition and oxidant species.

  18. Zero Discharge Performance of an Industrial Pilot-Scale Plant Treating Palm Oil Mill Effluent

    Science.gov (United States)

    Mahmood, Qaisar; Qiu, Jiang-Ping; Li, Yin-Sheng; Chang, Yoon-Seong; Chi, Li-Na; Li, Xu-Dong

    2015-01-01

    Palm oil is one of the most important agroindustries in Malaysia. Huge quantities of palm oil mill effluent (POME) pose a great threat to aqueous environment due to its very high COD. To make full use of discharged wastes, the integrated “zero discharge” pilot-scale industrial plant comprising “pretreatment-anaerobic and aerobic process-membrane separation” was continuously operated for 1 year. After pretreatment in the oil separator tank, 55.6% of waste oil in raw POME could be recovered and sold and anaerobically digested through 2 AnaEG reactors followed by a dissolved air flotation (DAF); average COD reduced to about 3587 mg/L, and biogas production was 27.65 times POME injection which was used to generate electricity. The aerobic effluent was settled for 3 h or/and treated in MBR which could remove BOD3 (30°C) to less than 20 mg/L as required by Department of Environment of Malaysia. After filtration by UF and RO membrane, all organic compounds and most of the salts were removed; RO permeate could be reused as the boiler feed water. RO concentrate combined with anaerobic surplus sludge could be used as biofertilizer. PMID:25685798

  19. Leachate/domestic wastewater aerobic co-treatment: A pilot-scale study using multivariate analysis.

    Science.gov (United States)

    Ferraz, F M; Bruni, A T; Povinelli, J; Vieira, E M

    2016-01-15

    Multivariate analysis was used to identify the variables affecting the performance of pilot-scale activated sludge (AS) reactors treating old leachate from a landfill and from domestic wastewater. Raw leachate was pre-treated using air stripping to partially remove the total ammoniacal nitrogen (TAN). The control AS reactor (AS-0%) was loaded only with domestic wastewater, whereas the other reactor was loaded with mixtures containing leachate at volumetric ratios of 2 and 5%. The best removal efficiencies were obtained for a ratio of 2%, as follows: 70 ± 4% for total suspended solids (TSS), 70 ± 3% for soluble chemical oxygen demand (SCOD), 70 ± 4% for dissolved organic carbon (DOC), and 51 ± 9% for the leachate slowly biodegradable organic matter (SBOM). Fourier transform infrared (FTIR) spectroscopic analysis confirmed that most of the SBOM was removed by partial biodegradation rather than dilution or adsorption of organics in the sludge. Nitrification was approximately 80% in the AS-0% and AS-2% reactors. No significant accumulation of heavy metals was observed for any of the tested volumetric ratios. Principal component analysis (PCA) and partial least squares (PLS) indicated that the data dimension could be reduced and that TAN, SCOD, DOC and nitrification efficiency were the main variables that affected the performance of the AS reactors. Copyright © 2015 Elsevier Ltd. All rights reserved.

  20. Biomass and waste gasification in pulverised coal-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Nieminen, M.; Kurkela, E.; Palonen, J. [VTT Processes, Espoo (Finland)

    2004-07-01

    The replacement of coal in existing large pulverised coal-fired boilers is a cost-effective way to lower the CO{sub 2} emissions of power production. A power plant concept consisting of a gasifier connected to a large conventional boiler with a high efficiency steam cycle offers an attractive and efficient way house local biomass and waste sources in energy production. In the simplified concept clean biomass or waste is gasifier and gas is directly fed to PC boiler and co-combusted with coal. At Kymijarvi power plant in Lahti, Finland, 60 MW circulating fluidized bed gasifier was commissioned in early 1998 and has since then been in commercial operation replacing hard coal in a 360 MW{sub th} boiler producing power and district heat. The annual gasifier availability has been over 95% in each year and the Lahti plant has clearly demonstrated that the technology is technically proven and is able to reduce the emission of CO{sub 2}, SO{sub 2}, dust and NOx compared to coal-alone combustion. Contaminated biomass or waste fuels can also be utilised for replacing coal in large-scale PC boiler but most of the harmful contaminants have to be removed prior co-combustion of the gas. Product gas cleaning makes it possible to utilise even fuels with higher chlorine and metal contents. The dry gas cleaning methods have been tested at pilot scale and will be soon demonstrated in gasification plants designed for solid recovered fuels originating form household and industrial wastes. 5 refs., 4 figs., 5 tabs.

  1. HANFORD MEDIUM-LOW CURIE WASTE PRETREATMENT ALTERNATIVES PROJECT FRACTIONAL CRYSTALLIZATION PILOT SCALE TESTING FINAL REPORT

    Energy Technology Data Exchange (ETDEWEB)

    HERTING DL

    2008-09-16

    The Fractional Crystallization Pilot Plant was designed and constructed to demonstrate that fractional crystallization is a viable way to separate the high-level and low-activity radioactive waste streams from retrieved Hanford single-shell tank saltcake. The focus of this report is to review the design, construction, and testing details of the fractional crystallization pilot plant not previously disseminated.

  2. Fuel-Flexible Gasification-Combustion Technology for Production of H2 and Sequestration-Ready CO2

    Energy Technology Data Exchange (ETDEWEB)

    George Rizeq; Janice West; Raul Subia; Arnaldo Frydman; Parag Kulkarni; Jennifer Schwerman; Valadimir Zamansky; John Reinker; Kanchan Mondal; Lubor Stonawski; Hana Loreth; Krzysztof Piotrowski; Tomasz Szymanski; Tomasz Wiltowski; Edwin Hippo

    2005-02-28

    GE Global Research is developing an innovative energy technology for coal gasification with high efficiency and near-zero pollution. This Unmixed Fuel Processor (UFP) technology simultaneously converts coal, steam and air into three separate streams of hydrogen-rich gas, sequestration-ready CO{sub 2}, and high-temperature, high-pressure vitiated air to produce electricity in gas turbines. This is the draft final report for the first stage of the DOE-funded Vision 21 program. The UFP technology development program encompassed lab-, bench- and pilot-scale studies to demonstrate the UFP concept. Modeling and economic assessments were also key parts of this program. The chemical and mechanical feasibility were established via lab and bench-scale testing, and a pilot plant was designed, constructed and operated, demonstrating the major UFP features. Experimental and preliminary modeling results showed that 80% H{sub 2} purity could be achieved, and that a UFP-based energy plant is projected to meet DOE efficiency targets. Future work will include additional pilot plant testing to optimize performance and reduce environmental, operability and combined cycle integration risks. Results obtained to date have confirmed that this technology has the potential to economically meet future efficiency and environmental performance goals.

  3. Pilot Scale Production of Irradiated Natural Rubber Latex and its Dipping Products

    Directory of Open Access Journals (Sweden)

    M. Utama

    2005-07-01

    Full Text Available One hundred and fifty kg natural rubber latex (NRL before and after concentration were added with 3 phr (part hundred ratio of rubber normal butyl acrylate, then the mixture were irradiated at 25 kGy by gamma rays of 60Co in pilot scale. The irradiated natural rubber latex (INRL were then being to use for producing rubber products such as condom, surgical gloves, and spygmomanometer in factory scale. The quality of INRL and rubber products such as : total solid content (TSC, dry rubber content (DRC, KOH, VFA and MST number, tensile strength, modulus, elongation at break, extractable protein content, and response against Type I allergy etc. were evaluated. The economic aspect for producing INRL by means of Gamma Irradiator (GI and Electron Beam Machine (EBM such as payback period (PP, net present value (NPV and internal rate return (IRR were calculated. The results showed that the latex properties of INRL such as DRC, TSC, KOH, VFA, and MST number are not only found to the requirement of the ISO 2004 standard but also the latex has low protein, lipid, and carbohydrate content. The physical and mechanical properties (tensile strength, modulus, and elongation at break of rubber dipping products such as condom, gloves, and sphygmomanometer are not only found to the requirement of ISO 4074, ISO 10282, and ANSI/AAMI SP-1994 standards, but also the allergic response tested clinical latex-sensitive protein allergen by ELISA test on gloves, and by SPT test on condom are found to be negative. It indicates that production of INRL or PVNRL or RVNRL by EBM 250 keV/10 mA, was more cheap than by using gamma γ irradiator 200 kCi, or sulfur vulcanization. The value of PBP (payback period was 2,1 years, NPV (net present value was 4,250 US $, PI (profitability index 1,06 and IRR (internal rate of returns was 25,0%.

  4. Scaling Environment Justice: The Case of the Waste Isolation Pilot Plant

    Energy Technology Data Exchange (ETDEWEB)

    Murphy, Brenda L. [Wilfrid Launer Univ., Brantford (Canada); Kuhn, Richard G. [Univ. of Guelph (Canada). Dept. of Geography

    2006-09-15

    The growing body of literature associated with environmental justice documents the extent to which poor, peripheral or minority regions are often burdened with contamination or the siting of new noxious, unwanted facilities. More recently. environmental justice studies have also begun to explore the processes and societal structures that contribute to (in)justice. The environmental justice perspective asserts that instances of local contamination or the siting of noxious facilities in disempowered neighbourhoods are not only problems for those most affected by the facility; such situations are also instances of broader concerns about fairness and equity. At the grass-roots level. in marginalised spaces, residents may adopt the environmental justice frame as a strategy to gain recognition of their 'local' problem by regional. national or global actors. In this paper we problemise this environmental justice perspective, particularly as it relates to the issue of spatial and temporal scale. We utilise the Waste Isolation Pilot Plant (WIPP). the military transuranic nuclear waste disposal facility located in Carlsbad, New Mexico as an example where the environmental justice perspective was not (for the most part) invoked by local residents. Since it was mostly members of civil society groups and state and federal elected officials, most living four hours away who questioned the safety and viability of the facility, while local leaders actively lobbied to bring the facility to Carlsbad, this raises questions regarding 1) what counts as marginalised space and who gets to speak for those spaces, 2) who decides what can be defined as an environmental justice issue, and 3) at what spatial and temporal scale should justice be defined. Following a further elaboration of the conceptual ideas that underpin this discussion, in the subsequent section we present the WlPP case study.

  5. Evapotranspiration from pilot-scale constructed wetlands planted with Phragmites australis in a Mediterranean environment.

    Science.gov (United States)

    Milani, Mirco; Toscano, Attilio

    2013-01-01

    This article reports the results of evapotranspiration (ET) experiments carried out in Southern Italy (Sicily) in a pilot-scale constructed wetland (CW) made of a combination of vegetated (Phragmites australis) and unvegetated sub-surface flow beds. Domestic wastewater from a conventional wastewater treatment plant was used to fill the beds. Microclimate data was gathered from an automatic weather station close to the experimental plant. From June to November 2009 and from April to November 2010, ET values were measured as the amount of water needed to restore the initial volume in the beds after a certain period. Cumulative reference evapotranspiration (ET(0)) was similar to the cumulative ET measured in the beds without vegetation (ET(con)), while the Phragmites ET (ET (phr) ) was significantly higher underlining the effect of the vegetation. The plant coefficient of P. australis (K(p)) was very high (up to 8.5 in August 2009) compared to the typical K(c) for agricultural crops suggesting that the wetland environment was subjected to strong "clothesline" and "oasis" effects. According to the FAO 56 approach, K(p) shows different patterns and values in relation to growth stages correlating significantly to stem density, plant height and total leaves. The mean Water Use Efficiency (WUE) value of P. australis was quite low, about 2.27 g L(-1), probably due to the unlimited water availability and the lack of the plant's physiological adaptations to water conservation. The results provide useful and valid information for estimating ET rates in small-scale constructed wetlands since ET is a relevant issue in arid and semiarid regions. In these areas CW feasibility for wastewater treatment and reuse should also be carefully evaluated for macrophytes in relation to their WUE values.

  6. Gasification reactivity and ash behaviour of biomass fuels

    Energy Technology Data Exchange (ETDEWEB)

    Moilanen, A.; Kurkela, E. [VTT Energy, Espoo (Finland)

    1998-12-31

    Measuring data required for describing the reactivity and ash sintering behaviour of biomass-based solid fuels for atmospheric and pressurised gasification are discussed. The measurements were carried out in a pressurisable thermobalance and bench-scale fluidised bed reactors. The main variables were temperature and partial pressures of H{sub 2}O and H{sub 2}, and CO{sub 2} and CO. The reaction rates were determined in binary gas mixtures H{sub 2}O-H{sub 2}, and CO{sub 2}-CO as well as in product gas mixtures H{sub 2}O-H{sub 2}-CO{sub 2}-CO. The total pressure range was 1-30 bar and the temperature range 650-950 deg C. For wood, kinetic parameters were determined using the Langmuir-Hinshelwood kinetics, which takes into account the effect of the product gases on the reaction rate. The results indicated that the H{sub 2}O-H{sub 2} system was well in conformity with this kinetics, while the reaction rates measured for the CO{sub 2}-CO system required the description of the catalytic effects of the ash-forming material. In the gasification of wood as well as of other biomasses, the behaviour of catalytically active ash components is more complex during char gasification. Experimental set-ups used for gasification reactivity measurements were compared in Aabo Akademi University and in VTT. The set-ups were pressurised thermogravimetric reactor (PTG), pressurised grid heater (PGH), pressurised bench-scale fluidised bed reactor (PFB), and pressurised entrained flow reactor (PEF). In addition, the effect of stabilising heat treatment was tested. The samples used in the study were wood, black liquor, peat, and coal. The gasification reactivity measurements were carried out in the temperature range of 700-950 deg C, and in the pressure range of 1-10 bar. The gasification agent was either CO{sub 2} in N{sub 2} or CO-CO{sub 2} mixture in N{sub 2}. In the pyrolysis carried out in different devices, mainly the same pressure and temperature were used as in the char gasification

  7. Thermodynamic and thermoeconomic analysis of a system with biomass gasification, solid oxide fuel cell (SOFC) and Stirling engine

    DEFF Research Database (Denmark)

    Rokni, Masoud

    2014-01-01

    Thermodynamic and thermoeconomic investigations of a small-scale integrated gasification solid oxide fuel cell (SOFC) and Stirling engine for combined heat and power (CHP) with a net electric capacity of 120kWe have been performed. Woodchips are used as gasification feedstock to produce syngas...

  8. COST-BENEFIT ANALYSIS OF BIOCONVERSION NEUFCHATEL WHEY INTO RECTIFIED ETHANOL AND ORGANIC LIQUID FERTILIZER IN SEMI PILOT SCALE

    Directory of Open Access Journals (Sweden)

    Gemilang Lara UTAMA

    2015-10-01

    Full Text Available Aims of the study was to determine the cost-benefit analysis in neufchatel whey bioconversion into rectified ethanol and organic liquid fertilizer. Bioconversion whey into rectified ethanol and organic liquid fertilizer has shown great potential as a way to reduce the pollution resulting from cheese-making process. Semi pilot scale experiment was done to ferment 5 L neufchatel whey using 5% K. lactis at 33°C for 24 h in semi anaerobic plastic container without agitation and then distilled into 96.2% purity. Data collected and analyzed descriptively related to benefit cost ratio/BCR, net present value/NPV and internal rate returns/IRR. The result showed that semi pilot scale bioconversion of neufchatel whey resulting in 106.42 ml rectified ethanol and 4404.22 ml distillery residue. Economic benefit could achieved by the support of distillery residue sales as organic liquid fertilizer.

  9. Prediction of wall deposition behaviour in a pilot-scale spray dryer using deposition correlations for pipe flows

    Institute of Scientific and Technical Information of China (English)

    KOTA K.; LANGRISH T.A.G.

    2007-01-01

    The particle deposition behaviour of skim milk, water and maltodextrin in the conical section of a pilot-scale spray dryer was predicted using simple correlations for particle depositions in pipes. The predicted particle deposition fluxes of these materials were then compared with the measured deposition fluxes. The predicted particle deposition regimes of the spray dryer were expected to be in the diffusional and mixed (diffusional and inertial) regimes, but the experimental results suggested that the particle deposition was mainly in the inertial regime. Therefore, using the pipe correlations for predicting deposition in a pilot-scale spray dryer suggests that they do not sufficiently represent the actual deposition behaviour. This outcome indicates that a further study of particle flow patterns needs to be carried out using numerical simulations (computational fluid dynamics,CFD) in view of the additional geometrical complexity of the spray dryer.

  10. Evaluation of flow hydrodynamics in a pilot-scale dissolved air flotation tank: a comparison between CFD and experimental measurements.

    Science.gov (United States)

    Lakghomi, B; Lawryshyn, Y; Hofmann, R

    2015-01-01

    Computational fluid dynamics (CFD) models of dissolved air flotation (DAF) have shown formation of stratified flow (back and forth horizontal flow layers at the top of the separation zone) and its impact on improved DAF efficiency. However, there has been a lack of experimental validation of CFD predictions, especially in the presence of solid particles. In this work, for the first time, both two-phase (air-water) and three-phase (air-water-solid particles) CFD models were evaluated at pilot scale using measurements of residence time distribution, bubble layer position and bubble-particle contact efficiency. The pilot-scale results confirmed the accuracy of the CFD model for both two-phase and three-phase flows, but showed that the accuracy of the three-phase CFD model would partly depend on the estimation of bubble-particle attachment efficiency.

  11. Development of Electrode Units for Electrokinetic Desalination of Masonry and Pilot Scale Test at Three locations for Removal of Chlorides

    DEFF Research Database (Denmark)

    Ottosen, Lisbeth M.; Christensen, Iben Vernegren; Skibsted, Gry

    2010-01-01

    Electrode units for electrokinetic desalination of masonry has been developed and tested in pilot scale at three different locations. The units are formed as casings with a metallic mesh electrode, and carbonate rich clay to buffer the acid produced at the anode. The case has an extra loose bottom...... which allows continuous pressure between clay and masonry so good electrical contact is remained. The electrode units were tested at three different locations, two on baked brick masonry (inside in a heated room and outside on a masonry with severe plaster peeling) and the third pilot scale experiment...... was conducted outside on a limestone masonry. The duration of the experiments was 4-8 month. Chloride concentrations were measured in drilling powder from the masonry before and after experiments. In all three masonries, the average concentrations decreased. The transport numbers for chloride was between 0...

  12. Gasification - Status and Technology; Foergasning - Status och teknik

    Energy Technology Data Exchange (ETDEWEB)

    Held, Joergen

    2011-07-15

    In this report gasification and gas cleaning techniques for biomass are treated. The main reason for gasifying biomass is to refine the fuel to make it suitable for efficient CHP production, as vehicle fuel or in industrial processes. The focus is on production of synthesis gas that can be used for production of vehicle fuel and for CHP production. Depending on application different types of gasifiers, gasification techniques and process parameters are of interest. Two gasification techniques have been identified as suitable for syngas generation, mainly due to the fact that they allow the production of a nitrogen free gas out of the gasifier; Indirect atmospheric gasification and Pressurized oxygen blown gasification For CHP production there are no restrictions on the gas composition in terms of nitrogen and here air-blown gasification is of interest as well. The main challenge when it comes to gas cleaning is related to sulphur and tars. There are different concepts and alternatives to handle sulphur and tars. Some of them is based on conventional techniques with well-proven components that are commercially available while others more advantageous solutions, still need further development. The report deals to a minor extent with the conversion of syngas to synthetic fuels. The ongoing research and development of gasification techniques is extensive, both on national and international level. Although many process concepts and components have been demonstrated, there is still no full-scale plant for the production of synthetic fuels based on biomass. Factors affecting the choice of technology are plant size, operating conditions, the possibility for process integration, access to feedstock, market aspects, incentives and economic instruments et cetera. Increased competition for biofuels will inevitably lead to higher raw material costs. This in turn means that the fuel chains with high efficiency, such as biomethane through gasification and methanation, are favored

  13. A Online NIR Sensor for the Pilot-Scale Extraction Process in Fructus Aurantii Coupled with Single and Ensemble Methods

    OpenAIRE

    2015-01-01

    Model performance of the partial least squares method (PLS) alone and bagging-PLS was investigated in online near-infrared (NIR) sensor monitoring of pilot-scale extraction process in Fructus aurantii. High-performance liquid chromatography (HPLC) was used as a reference method to identify the active pharmaceutical ingredients: naringin, hesperidin and neohesperidin. Several preprocessing methods and synergy interval partial least squares (SiPLS) and moving window partial least squares (MWP...

  14. Development of an advanced, continuous mild gasification process for the production of co-products. Quarterly report, January 1994--March 1994

    Energy Technology Data Exchange (ETDEWEB)

    O`Neal, G.W.

    1994-04-01

    The primary objective of this project is to develop an advanced continuous mild gasification process and product upgrading processes which will be capable of eventual commercialization. This program consists of four tasks. Task 1 is a literature survey of mild gasification processes and product upgrading methods and also a market assessment for mild gasification products. Based on the literature survey, a mild gasification process and char upgrading method will be identified for further development. Task 2 is a bench-scale investigation of mild gasification to generate data for a larger scale reactor. Task 3 is a bench-scale study of char upgrading to value added products. Task 4 is being implemented by building and operating a 1000-pound per hour demonstration facility. Task 4 also includes a technical and economic evaluation based on the performance of the mild gasification demonstration facility.

  15. Environmental benefits of underground coal gasification.

    Science.gov (United States)

    Liu, Shu-qin; Liu, Jun-hua; Yu, Li

    2002-04-01

    Environmental benefits of underground coal gasification are evaluated. The results showed that through underground coal gasification, gangue discharge is eliminated, sulfur emission is reduced, and the amount of ash, mercury, and tar discharge are decreased. Moreover, effect of underground gasification on underground water is analyzed and CO2 disposal method is put forward.

  16. Environmental benefits of underground coal gasification

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Environmental benefits of underground coal gasification are evaluated. The results showed that through underground coal gasification,gangue discharge is eliminated, sulfur emission is reduced, and the amount of ash, mercury, and tar discharge are decreased. Moreover, effect of underground gasification on underground water is analyzed and CO2 disposal method is put forward.

  17. Pilot and full scale applications of sulfur-based autotrophic denitrification process for nitrate removal from activated sludge process effluent.

    Science.gov (United States)

    Sahinkaya, Erkan; Kilic, Adem; Duygulu, Bahadir

    2014-09-01

    Sulfur-based autotrophic denitrification of nitrified activated sludge process effluent was studied in pilot and full scale column bioreactors. Three identical pilot scale column bioreactors packed with varying sulfur/lime-stone ratios (1/1-3/1) were setup in a local wastewater treatment plant and the performances were compared under varying loading conditions for long-term operation. Complete denitrification was obtained in all pilot bioreactors even at nitrate loading of 10 mg NO3(-)-N/(L.h). When the temperature decreased to 10 °C during the winter time at loading of 18 mg NO3(-)-N/(L.h), denitrification efficiency decreased to 60-70% and the bioreactor with S/L ratio of 1/1 gave slightly better performance. A full scale sulfur-based autotrophic denitrification process with a S/L ratio of 1/1 was set up for the denitrification of an activated sludge process effluent with a flow rate of 40 m(3)/d. Almost complete denitrification was attained with a nitrate loading rate of 6.25 mg NO3(-)-N/(L.h).

  18. Pilot-Scale Investigation of Forward/Reverse Osmosis Hybrid System for Seawater Desalination Using Impaired Water from Steel Industry

    Directory of Open Access Journals (Sweden)

    Hanaa M. Ali

    2016-01-01

    Full Text Available This paper was focused on the investigation of a forward osmosis- (FO- reverse osmosis (RO hybrid process to cotreat seawater and impaired water from steel industry. By using this hybrid process, seawater can be diluted before desalination, hence reducing the energy cost of desalination, and simultaneously contaminants present in the impaired water are prevented from migrating into the product water through the FO and RO membranes. The main objective of this work was to investigate on pilot-scale system the performance of the combined FO pretreatment and RO desalination hybrid system and specifically its effects on membrane fouling and overall solute rejection. Firstly, optimization of the pilot-scale FO process to obtain the most suitable and stable operating conditions for practical application was investigated. Secondly, pilot-scale RO process performance as a posttreatment to FO process was evaluated in terms of water flux and rejection. The results indicated that the salinity of seawater reduced from 35000 to 13000 mg/L after 3 hrs using FO system, while after 6 hrs it approached 10000 mg/L. Finally, FO/RO system was tested on continuous operation for 15 hrs and it was demonstrated that no pollutant was detected neither in draw solution nor in RO permeate after the end of operating time.

  19. Gasification of ‘Loose’ Groundnut Shells in a Throathless Downdraft Gasifier

    Directory of Open Access Journals (Sweden)

    Aondoyila Kuhe

    2015-07-01

    Full Text Available In this paper, gasification potential of biomass residue was investigated using a laboratory scale throatless downdraft gasifier. Experimental results of groundnut shell was gasified in the throatless downdraft gasifier to produce a clean gas with a calorific value of around 5.92 MJ/Nm3 and a combustible fraction of 45% v/v. Low moisture (8.6% and ash content (3.19% are the main advantages of groundnut shells for gasification. It is suggested that gasification of shell waste products is a clean energy alternative to fossil fuels. The product gas can be used efficiently for heating and possible usage in internal combustion engines.

  20. Biomass Gasification Behavior in an Entrained Flow Reactor: Gas Product Distribution and Soot Formation

    DEFF Research Database (Denmark)

    Qin, Ke; Jensen, Peter Arendt; Lin, Weigang

    2012-01-01

    % at the optimal conditions of 1400 °C with steam addition. The biomass carbon that was not converted to gas in the gasification process only appeared as soot particles in the syngas in all of the experiments, except for the two experiments performed at 1000 °C, where a very small amount of char was also left......Biomass gasification and pyrolysis were studied in a laboratory-scale atmospheric pressure entrained flow reactor. Effects of operating parameters and biomass types on the syngas composition were investigated. In general, the carbon conversion during biomass gasification was higher than 90...

  1. Survey of biomass gasification. Volume II. Principles of gasification

    Energy Technology Data Exchange (ETDEWEB)

    Reed, T.B. (comp.)

    1979-07-01

    Biomass can be converted by gasification into a clean-burning gaseous fuel that can be used to retrofit existing gas/oil boilers, to power engines, to generate electricity, and as a base for synthesis of methanol, gasoline, ammonia, or methane. This survey describes biomass gasification, associated technologies, and issues in three volumes. Volume I contains the synopsis and executive summary, giving highlights of the findings of the other volumes. In Volume II the technical background necessary for understanding the science, engineering, and commercialization of biomass is presented. In Volume III the present status of gasification processes is described in detail, followed by chapters on economics, gas conditioning, fuel synthesis, the institutional role to be played by the federal government, and recommendations for future research and development.

  2. Construction of a pilot plant of 500 KW it solar gasification of coke of oil. Synpet project; Construccion de una planta piloto de 500 kW para la gasificacion solar de coke de petroleo. Proyecto Synpet

    Energy Technology Data Exchange (ETDEWEB)

    Vidal; Denk, T.; Valverde, A.; Steinfeld, A.; Zacarias, L.; Jesus, J. C. de; Romero, M.

    2008-07-01

    Solar thermochemistry is a novel and very promising route for the production of valuable fuels and chemicals, in which solar energy is collected and concentrated in order to supply the high temperature process heat necessary to drive highly endothermic chemical reactions. Some high temperature endothermic reactions for converting solar energy to chemical fuels have been investigated; the steam-gasification of petroleum derivatives and residues using concentrated solar radiation has been proposed more recently as a viable alternative to solar hydrogen production. This paper reviews this study which is being carried out within collaboration between Petroleos de Venezuela (PDVSA), the Eidgenossische Technische Hochschule (ETH) in Zurich/Switzerland, and the CIEMAT in Spain to study the feasibility of thermochemical falsification form petroleum coke. (Author)

  3. Pilot scale test of a produced water-treatment system for initial removal of organic compounds

    Energy Technology Data Exchange (ETDEWEB)

    Sullivan, Enid J [Los Alamos National Laboratory; Kwon, Soondong [UT-AUSTIN; Katz, Lynn [UT-AUSTIN; Kinney, Kerry [UT-AUSTIN

    2008-01-01

    A pilot-scale test to remove polar and non-polar organics from produced water was performed at a disposal facility in Farmington NM. We used surfactant-modified zeolite (SMZ) adsorbent beds and a membrane bioreactor (MBR) in combination to reduce the organic carbon content of produced water prior to reverse osmosis (RO). Reduction of total influent organic carbon (TOC) to 5 mg/L or less is desirable for efficient RO system operation. Most water disposed at the facility is from coal-bed gas production, with oil production waters intermixed. Up to 20 gal/d of produced water was cycled through two SMZ adsorbent units to remove volatile organic compounds (BTEX, acetone) and semivolatile organic compounds (e.g., napthalene). Output water from the SMZ units was sent to the MBR for removal of the organic acid component of TOC. Removal of inorganic (Mn and Fe oxide) particulates by the SMZ system was observed. The SMZ columns removed up to 40% of the influent TOC (600 mg/L). BTEX concentrations were reduced from the initial input of 70 mg/L to 5 mg/L by the SMZ and to an average of 2 mg/L after the MBR. Removal rates of acetate (input 120-170 mg/L) and TOC (input up to 45 mg/L) were up to 100% and 92%, respectively. The water pH rose from 8.5 to 8.8 following organic acid removal in the MBR; this relatively high pH was likely responsible for observed scaling of the MBR internal membrane. Additional laboratory studies showed the scaling can be reduced by metered addition of acid to reduce the pH. Significantly, organic removal in the MBR was accomplished with a very low biomass concentration of 1 g/L throughout the field trial. An earlier engineering evaluation shows produced water treatment by the SMZ/MBR/RO system would cost from $0.13 to $0.20 per bbl at up to 40 gpm. Current estimated disposal costs for produced water are $1.75 to $4.91 per bbl when transportation costs are included, with even higher rates in some regions. Our results suggest that treatment by an SMZ

  4. High temperature air-blown woody biomass gasification model for the estimation of an entrained down-flow gasifier.

    Science.gov (United States)

    Kobayashi, Nobusuke; Tanaka, Miku; Piao, Guilin; Kobayashi, Jun; Hatano, Shigenobu; Itaya, Yoshinori; Mori, Shigekatsu

    2009-01-01

    A high temperature air-blown gasification model for woody biomass is developed based on an air-blown gasification experiment. A high temperature air-blown gasification experiment on woody biomass in an entrained down-flow gasifier is carried out, and then the simple gasification model is developed based on the experimental results. In the experiment, air-blown gasification is conducted to demonstrate the behavior of this process. Pulverized wood is used as the gasification fuel, which is injected directly into the entrained down-flow gasifier by the pulverized wood banner. The pulverized wood is sieved through 60 mesh and supplied at rates of 19 and 27kg/h. The oxygen-carbon molar ratio (O/C) is employed as the operational condition instead of the air ratio. The maximum temperature achievable is over 1400K when the O/C is from 1.26 to 1.84. The results show that the gas composition is followed by the CO-shift reaction equilibrium. Therefore, the air-blown gasification model is developed based on the CO-shift reaction equilibrium. The simple gasification model agrees well with the experimental results. From calculations in large-scale units, the cold gas is able to achieve 80% efficiency in the air-blown gasification, when the woody biomass feedrate is over 1000kg/h and input air temperature is 700K.

  5. Comparative life cycle assessment (LCA) of construction and demolition (C&D) derived biomass and U.S. northeast forest residuals gasification for electricity production.

    Science.gov (United States)

    Nuss, Philip; Gardner, Kevin H; Jambeck, Jenna R

    2013-04-02

    With the goal to move society toward less reliance on fossil fuels and the mitigation of climate change, there is increasing interest and investment in the bioenergy sector. However, current bioenergy growth patterns may, in the long term, only be met through an expansion of global arable land at the expense of natural ecosystems and in competition with the food sector. Increasing thermal energy recovery from solid waste reduces dependence on fossil- and biobased energy production while enhancing landfill diversion. Using inventory data from pilot processes, this work assesses the cradle-to-gate environmental burdens of plasma gasification as a route capable of transforming construction and demolition (C&D) derived biomass (CDDB) and forest residues into electricity. Results indicate that the environmental burdens associated with CDDB and forest residue gasification may be similar to conventional electricity generation. Land occupation is lowest when CDDB is used. Environmental impacts are to a large extent due to coal cogasified, coke used as gasifier bed material, and fuel oil cocombusted in the steam boiler. However, uncertainties associated with preliminary system designs may be large, particularly the heat loss associated with pilot scale data resulting in overall low efficiencies of energy conversion to electricity; a sensitivity analysis assesses these uncertainties in further detail.

  6. Power generation from biomass: Status report on catalytic-allothermal wood gasification. Papers; Energetische Nutzung von Biomasse: Stand der Realisierung der katalytisch-allothermen Holzvergasung. Vortraege

    Energy Technology Data Exchange (ETDEWEB)

    Spindler, H.; Bauermeister, U.; Kliche, H.; Seiffarth, K. (comps.)

    2001-12-01

    The topic of this event is bound up with the activities of FOeST in the field of gasification of biomass in decentralized small plants (< 2 MW{sub el}). The start project was a research work in 1993 to select a gasification process for using wood, sludge or plastic waste, continued 1995 by a research project with gasification tests of tar oil contaminated wood in a small gasification reactor with good results in environmental compatibility. But the following planning process of a demonstration plant for 500 kW{sub el} has shown, that the biomass gasification couldn't reach economic efficiency. Due to the development of an catalytic-partial allothermal gasification process of GNS ltd. it was clear, that the technical efficiency could be increased considerably. So, in 2000, a project started to test this catalytic-partial allothermal gasification in a pilot plant. Today the results of research, development and testing of biomass gasification with catalytic-partial allothermal processing as well as practically experience with a gasification plant, general conditions and further activities for energetically utilisation of biomass in Saxonia-Anhalt will be presented. (orig.)

  7. In-Flight Validation of a Pilot Rating Scale for Evaluating Failure Transients in Electronic Flight Control Systems

    Science.gov (United States)

    Kalinowski, Kevin F.; Tucker, George E.; Moralez, Ernesto, III

    2006-01-01

    Engineering development and qualification of a Research Flight Control System (RFCS) for the Rotorcraft Aircrew Systems Concepts Airborne Laboratory (RASCAL) JUH-60A has motivated the development of a pilot rating scale for evaluating failure transients in fly-by-wire flight control systems. The RASCAL RFCS includes a highly-reliable, dual-channel Servo Control Unit (SCU) to command and monitor the performance of the fly-by-wire actuators and protect against the effects of erroneous commands from the flexible, but single-thread Flight Control Computer. During the design phase of the RFCS, two piloted simulations were conducted on the Ames Research Center Vertical Motion Simulator (VMS) to help define the required performance characteristics of the safety monitoring algorithms in the SCU. Simulated failures, including hard-over and slow-over commands, were injected into the command path, and the aircraft response and safety monitor performance were evaluated. A subjective Failure/Recovery Rating (F/RR) scale was developed as a means of quantifying the effects of the injected failures on the aircraft state and the degree of pilot effort required to safely recover the aircraft. A brief evaluation of the rating scale was also conducted on the Army/NASA CH-47B variable stability helicopter to confirm that the rating scale was likely to be equally applicable to in-flight evaluations. Following the initial research flight qualification of the RFCS in 2002, a flight test effort was begun to validate the performance of the safety monitors and to validate their design for the safe conduct of research flight testing. Simulated failures were injected into the SCU, and the F/RR scale was applied to assess the results. The results validate the performance of the monitors, and indicate that the Failure/Recovery Rating scale is a very useful tool for evaluating failure transients in fly-by-wire flight control systems.

  8. DEMONSTRATION OF PILOT-SCALE PERVAPORATION SYSTEMS FOR VOLATILE ORGANIC COMPOUND REMOVAL FROM A SURFACTANT ENHANCED AQUIFER REMEDIATION FLUID. II. HOLLOW FIBER MEMBRANE MODULES

    Science.gov (United States)

    Pilot-scale demonstration of pervaporation-based removal of volatile organic compounds from a surfactant enhanced aquifer remediation (SEAR) fluid has been conducted at USEPA's Test & Evaluation Facility using hollow fiber membrane modules. The membranes consisted of microporous...

  9. Scale-up from shake flasks to pilot-scale production of the plant growth-promoting bacterium Azospirillum brasilense for preparing a liquid inoculant formulation.

    Science.gov (United States)

    Trujillo-Roldán, Mauricio A; Valdez-Cruz, Norma A; Gonzalez-Monterrubio, César F; Acevedo-Sánchez, Eduardo V; Martínez-Salinas, Carlos; García-Cabrera, Ramsés I; Gamboa-Suasnavart, Ramsés A; Marín-Palacio, Luz D; Villegas, Jesús; Blancas-Cabrera, Abel

    2013-11-01

    Azospirillum brasilense has industrial significance as a growth promoter in plants of commercial interest. However, there is no report in the literature disclosing a liquid product produced in pilot-scale bioreactors and is able to be stored at room temperature for more than 2 years. The aim of this work was to scale up a process from a shake flask to a 10-L lab-scale and 1,000-L pilot-scale bioreactor for the production of plant growth-promoting bacterium A. brasilense for a liquid inoculant formulation. Furthermore, this work aimed to determine the shelf life of the liquid formulation stored at room temperature and to increase maize crops yield in greenhouses. Under a constant oxygen mass transfer coefficient (K L a), a fermentation process was successfully scaled up from shake flasks to 10- and 1,000-L bioreactors. A concentration ranging from 3.5 to 7.5 × 10(8) CFU/mL was obtained in shake flasks and bioreactors, and after 2 years stored at room temperature, the liquid formulation showed one order of magnitude decrease. Applications of the cultured bacteria in maize yields resulted in increases of up to 95 % in corncobs and 70 % in aboveground biomass.

  10. Effect of combined slow pyrolysis and steam gasification of sugarcane bagasse on hydrogen generation

    Energy Technology Data Exchange (ETDEWEB)

    Parthasarathy, Prakash; Narayanan, Sheeba [National Institute of Technology, Tamil Nadu (India)

    2015-11-15

    The present work aims at improving the generation of H2 from sugarcane bagasse in steam gasification process by incorporating slow pyrolysis technique. As a bench scale study, slow pyrolysis of sugarcane bagasse is performed at various pyrolysis temperature (350, 400, 450, 500 and 550 .deg. C) and feed particle size (90gasification of char), first slow pyrolysis is carried out at the effective conditions (pyrolysis temperature and particle size) of char generation (determined from bench scale study) and steam gasification is at varying gasification temperature (600, 650, 700, 750 and 800 .deg. C) and steam to biomass (S/B) ratio (1, 2, 3, 4, 5 and 6) to determine the effective conditions of H{sub 2} generation. The effect of temperature and S/B on gas product composition and overall product gas volume was also investigated. At effective conditions (gasification temperature and S/B) of H2 generation, individual slow pyrolysis and steam gasification were also experimented to evaluate the performance of combined process. The effective condition of H{sub 2} generation in combined process was found to be 800 .deg. C (gasification temperature) and 5 (S/B), respectively. The combined process produced 35.90% and 23.60% more gas volume (overall) than slow pyrolysis and steam gasification process, respectively. With respect to H{sub 2} composition, the combined process generated 72.37% more than slow pyrolysis and 17.91% more than steam gasification process.

  11. Pilot-Scale Demonstration of an Innovative Treatment for Vapor Emissions.

    Science.gov (United States)

    Watt, Andrew S; Magrini, Kimberly A; Carlson, Lynnae E; Wolfrum, Edward J; Larson, Sheldon A; Roth, Christine; Glatzmaier, Greg C

    1999-11-01

    Researchers from the National Renewable Energy Laboratory recently conducted a pilot-scale study at McClellan Air Force Base (AFB) in Sacramento, CA. The objective of the test was to determine the effectiveness of an ambient-temperature, solar-powered photocatalytic oxidation treatment unit for destroying emissions of chlorinated organic compounds from an air stripper. This paper reports test results and discusses applications and limitations of the technology. A 10-standard-cubic-foot-per-minute (SCFM) (28.3 L/min) slip stream of air from an air stripper at Operative Unit 29-31 at McClellan AFB was passed through a reactor that contained a lightweight, perforated, inert support coated with photoactive titanium dioxide. The reactor faced south and was tilted at a 45° angle from vertical so that the light-activated catalyst received most of the available sunlight. An online portable gas chro-matograph with two identical columns simultaneously analyzed the volatile organic compounds contained in the reactor inlet and outlet air streams. Summa canister grab samples of the inlet and outlet were also collected and sent to a certified laboratory for U.S. Environmental Protection Agency Method TO-14 analysis and verification of our field analyses. Three weeks of testing demonstrated that the treatment system's destruction and removal efficiencies (DREs) are greater than 95% at 10 SCFM with UV intensities at or greater than 1.5 milliwatts/square centimeter (mW/cm(2)). DREs greater than 95% at 20 SCFM were obtained under conditions where UV irradiation measured at or greater than 2 mW/cm(2). In Sacramento, this provided 6 hours of operation per clear or nearly clear day in April. A solar tracking system could extend operating time. The air stream also contained trace amounts of benzene. We observed no loss of system performance during testing.

  12. Evaluation of pilot-scale microencapsulation of probiotics and product effect on broilers.

    Science.gov (United States)

    Zhang, L; Li, J; Yun, T T; Li, A K; Qi, W T; Liang, X X; Wang, Y W; Liu, S

    2015-10-01

    This study was conducted to evaluate the pilot-scale production of microencapsulated in a 500-L fermenter using emulsion and gelation and to assess the effect of the products on the growth performance, antioxidant activity, immune function, and cecal microbiota in Arbor Acres broilers. A total of seven hundred 1-d-old male Arbor Acres broilers were randomly assigned to 7 dietary treatments with 5 replicate pens per treatment and 20 broilers per pen. The dietary treatments were as follows: 1) basal diet (CON), 2) basal diet containing 0.1% Aureomycin (ANT), 3) basal diet containing unencapsulated at a dose of 1 × 10 cfu/kg of feed (P1), 4) basal diet containing unencapsulated at a dose of 1 × 10 cfu/kg of feed (P2), 5) basal diet containing 0.01% empty microcapsules (CAP), 6) basal diet containing microencapsulated at a dose of 1 × 10 cfu/kg of feed (CAPP1), and 7) basal diet containing microencapsulated at a dose of 1 × 10 cfu/kg of feed (CAPP2). The feeding experiment included 2 phases: the starter phase from d 1 to 21 and the grower phase from d 22 to 42. The results showed that a 500-L fermenter could produce 20.73 ± 4.05 kg of microcapsules with an approximate diameter of 549 μm. The feeding experiment showed that ADG of broilers in CAPP1 was significantly ( microencapsulation of microbial cells can be achieved using emulsion and initial gelation and that the dietary administration of microencapsulated can significantly enhance the growth performance, immune function, cecum microbial community, and overall health of broilers.

  13. Achieving nitrogen removal via nitrite in a pilot-scale continuous pre-denitrification plant.

    Science.gov (United States)

    Ma, Yong; Peng, Yongzhen; Wang, Shuying; Yuan, Zhiguo; Wang, Xiaolian

    2009-02-01

    Nitrogen removal via nitrite (the nitrite pathway) is beneficial for carbon-limited biological wastewater treatment plants. However, partial nitrification to nitrite has proven difficult in continuous processes treating domestic wastewater. The nitrite pathway is achieved in this study in a pilot-scale continuous pre-denitrification plant (V=300 L) treating domestic wastewater by controlling the dissolved oxygen (DO) concentration at 0.4-0.7 mg/L. It is demonstrated that the nitrite pathway could be repeatedly and reliably achieved, with over 95% of the oxidized nitrogen compounds at the end of the aerobic zone being nitrite. The nitrite pathway improved the total nitrogen (TN) removal by about 20% in comparison to the nitrate pathway, and also reduced aeration costs by 24%. FISH analysis showed that the nitrite oxidizing bacteria (NOB) population gradually reduced at low DO levels, and reached negligible levels when stable nitrite pathway was established. It is hypothesized that NOB was washed out due to its relatively lower affinity with oxygen. A lag phase was observed in the establishment of the nitrite pathway. Several sludge ages were required for the onset of the nitrite pathway after the application of low DO levels. However, nitrite accumulation increased rapidly after that. A similar lag phase was observed for the upset of the nitrite pathway when a DO concentration of 2-3 mg/L was applied. The nitrite pathway negatively impacted on the sludge settleability. A strong correlation between the sludge volume index and the degree of nitrite accumulation was observed.

  14. Transformation of ionophore antimicrobials in poultry litter during pilot-scale composting.

    Science.gov (United States)

    Munaretto, Juliana S; Yonkos, Lance; Aga, Diana S

    2016-05-01

    Ionophores are the second top selling class of antimicrobials used in food-producing animals in the United States. In chickens, ionophores are used as feed additives to control coccidiosis; up to 80% of administered ionophores are excreted in the litter. Because poultry litter is commonly used to fertilize agricultural fields, ionophore residues in litter have become contaminants of emerging concern. This study aims to develop a liquid chromatography with tandem mass spectrometry (LC-MS/MS) method to quantify ionophores, and identify their transformation products (TPs) in poultry litter after on-farm pilot-scale composting. The validation parameters of the optimized method showed good accuracy, ranging from 71 to 119% recovery and relative standard deviation (precision) of ≤19% at three different concentration levels (10, 50 and 100 μg/kg). Monensin, salinomycin and narasin, were detected in the poultry litter samples prior to composting at 290.0 ± 40, 426 ± 46, and 3113 ± 318 μg kg(-1), respectively. This study also aims to investigate the effect of different composting conditions on the removal of ionophores, such as the effect of turning or aeration. Results revealed a 13-68% reduction in ionophore concentrations after 150 d of composting, depending on whether the compost was aerated, turned, or subjected to a combination of both aeration and turning. Three transformation products and one metabolite of ionophores were identified in the composted litter using high-resolution liquid chromatography with quadrupole time-of-flight mass spectrometry (LC-QToF/MS).

  15. Macrophyte growth in a pilot-scale constructed wetland for industrial wastewater treatment.

    Science.gov (United States)

    Hadad, H R; Maine, M A; Bonetto, C A

    2006-06-01

    A pilot-scale wetland was constructed to assess the feasibility of treating the wastewater from a tool industry in Santo Tomé, Santa Fe, Argentina. The wastewater had high conductivity and pH, and contained Cr, Ni and Zn. This paper describes the growth of vegetation in the experimental wetland and the nutrient and metal removal. The wetland was 6 x 3 x 0.4 m. Water discharge was 1000 l d(-1) and residence time was 7d. After the wetland was rendered impermeable, macrophytes from Middle Paraná River floodplain were transplanted. Influent and effluent quality was analyzed every 15 d. TP, Cr, Ni and Zn concentrations in leaves, roots and sediment (inlet and outlet) were measured monthly. Cover and biomass of predominant species were estimated. Also, greenhouse experiments were carried out to measure the effects of conductivity and pH on floating species. The variables measured in the influent were significantly higher than those in the effluent, except for HCO(3)(-) and NH(4)(+). TP and metal concentrations in sediment at the inlet were significantly higher than those at the outlet. Conductivity and pH of the incoming wastewater were toxic for the floating species. Typha domingensis displaced the other species and reached positive relative cover rate and biomass greater than those at the undisturbed natural environment. T. domingensis proved to be highly efficient for the treatment of wastewater. For that reason, it is the advisable species for the treatment of wastewater of high conductivity and pH enriched with metals, characteristic of many industrial processes.

  16. Pilot-Scale Silicone Process for Low-Cost Carbon Dioxide Capture

    Energy Technology Data Exchange (ETDEWEB)

    Farnum, Rachel; Perry, Robert; Wood, Benjamin

    2014-12-31

    GE Global Research is developing technology to remove carbon dioxide (CO 2) from the flue gas of coal-fired powerplants. A mixture of 3-aminopropyl end-capped polydimethylsiloxane (GAP-1m) and triethylene glycol (TEG) is the preferred CO2-capture solvent. GE Global Research was contracted by the Department of Energy to test a pilot-scale continuous CO2 absorption/desorption system using a GAP-1m/TEG mixture as the solvent. As part of that effort, an Environmental, Health, and Safety (EH&S) assessment for a CO2-capture system for a 550 MW coal-fired powerplant was conducted. Five components of the solvent, CAS#2469-55-8 (GAP-0), CAS#106214-84-0 (GAP-1-4), TEG, and methanol and xylene (minor contaminants from the aminosilicone) are included in this assessment. One by-product, GAP- 1m/SOX salt, and dodecylbenzenesulfonicacid (DDBSA) were also identified foranalysis. An EH&S assessment was also completed for the manufacturing process for the GAP-1m solvent. The chemicals associated with the manufacturing process include methanol, xylene, allyl chloride, potassium cyanate, sodium hydroxide (NaOH), tetramethyldisiloxane (TMDSO), tetramethyl ammonium hydroxide, Karstedt catalyst, octamethylcyclotetrasiloxane (D4), Aliquat 336, methyl carbamate, potassium chloride, trimethylamine, and (3-aminopropyl) dimethyl silanol. The toxicological effects of each component of both the CO2 capture system and the manufacturing process were defined, and control mechanisms necessary to comply with U.S. EH&S regulations are summarized. Engineering and control systems, including environmental abatement, are described for minimizing exposure and release of the chemical components. Proper handling and storage recommendations are made for each chemical to minimize risk to workers and the surrounding community.

  17. An innovative multistage treatment system for sanitary landfill leachate depuration: Studies at pilot-scale.

    Science.gov (United States)

    Silva, Tânia F C V; Soares, Petrick A; Manenti, Diego R; Fonseca, Amélia; Saraiva, Isabel; Boaventura, Rui A R; Vilar, Vítor J P

    2017-01-15

    In this work, an innovative methodology for the treatment of landfill leachates, after aerobic lagooning, is proposed and adjusted at pilot-scale. This methodology involves an aerobic activated sludge biological pre-oxidation (ASBO), a coagulation/sedimentation step (240mgFe(3+)/L, at pH4.2) and a photo-oxidation through a photo-Fenton (PF) reaction (60mg Fe(2+), at pH2.8) combining solar and artificial light. The ASBO process applied to a leachate after aerobic lagooning, with high organic and nitrogen content (1.1-1.5gC/L; 0.8-3.0gN/L) and low biodegradability (BOD5/COD =0.07-0.13), is capable to oxidise 62-99% of the ammonium nitrogen, consuming only the affluent alkalinity (70-100%). The coagulation/sedimentation stage led to the humic acids precipitation, promoting a marked change in leachate colour, from dark-brown to yellowish-brown (related to fulvic acids), accompanied by a reduction of 60%, 58% and 88% on DOC, COD and TSS, respectively. The PF system promoted the degradation of the recalcitrant organic molecules into more easily biodegradable ones. According to Zahn-Wellens biodegradability test, a leachate with 419mg DOC/L after coagulation, would have to be photo-oxidized until DOC 60%. The PF step cost to treat 100m(3)/day of leachate was 6.41€/m(3), combining 1339m(2) of CPCs with 31 lamps. Copyright © 2016 Elsevier B.V. All rights reserved.

  18. A pilot-scale floating closed culture system for the multicellular cyanobacterium Arthrospira platensis NIES-39.

    Science.gov (United States)

    Toyoshima, Masakazu; Aikawa, Shimpei; Yamagishi, Takahiro; Kondo, Akihiko; Kawai, Hiroshi

    Microalgae are considered to be efficient bio-resources for biofuels and bio-based chemicals because they generally have high productivity. The filamentous cyanobacterium Arthrospira (Spirulina) platensis has been widely used for food, feed, and nutrient supplements and is usually cultivated in open ponds. In order to extend the surface area for growing this alga, we designed a pilot-scale floating closed culture system for cultivating A. platensis on open water and compared the growth and quality of the alga harvested at both subtropical and temperate regions. The biomass productivity of A. platensis NIES-39 was ca. 9 g dry biomass m(-2) day(-1) in summer at Awaji Island (warm temperature region) and ca. 10 and 6 g dry biomass m(-2) day(-1) in autumn and winter, respectively, at Ishigaki Island, (subtropical region) in Japan. If seawater can be used for culture media, culture cost can be reduced; therefore, we examined the influence of seawater salt concentrations on the growth of A. platensis NIES-39. Growth rates of A. platensis NIES-39 in diluted seawater with enrichment of 2.5 g L(-1) NaNO3, 0.01 g L(-1) FeSO4·7H2O, and 0.08 g L(-1) Na2EDTA were considerably lower than SOT medium, but the biomass productivity (dry weight) was comparable to SOT medium. This is explained by the heavier cell weight of the alga grown in modified seawater media compared to the alga grown in SOT medium. Furthermore, A. platensis grown in modified seawater-based medium exhibited self-flocculation and had more loosely coiled trichomes.

  19. Responses of microbial community functional structures to pilot-scale uranium in situ bioremediation

    Energy Technology Data Exchange (ETDEWEB)

    Xu, M.; Wu, W.-M.; Wu, L.; He, Z.; Van Nostrand, J.D.; Deng, Y.; Luo, J.; Carley, J.; Ginder-Vogel, M.; Gentry, T.J.; Gu, B.; Watson, D.; Jardine, P.M.; Marsh, T.L.; Tiedje, J.M.; Hazen, T.C.; Criddle, C.S.; Zhou, J.

    2010-02-15

    A pilot-scale field test system with an inner loop nested within an outer loop was constructed for in situ U(VI) bioremediation at a US Department of Energy site, Oak Ridge, TN. The outer loop was used for hydrological protection of the inner loop where ethanol was injected for biostimulation of microorganisms for U(VI) reduction/immobilization. After 2 years of biostimulation with ethanol, U(VI) levels were reduced to below drinking water standard (<30 {micro}gl{sup -1}) in the inner loop monitoring wells. To elucidate the microbial community structure and functions under in situ uranium bioremediation conditions, we used a comprehensive functional gene array (GeoChip) to examine the microbial functional gene composition of the sediment samples collected from both inner and outer loop wells. Our study results showed that distinct microbial communities were established in the inner loop wells. Also, higher microbial functional gene number, diversity and abundance were observed in the inner loop wells than the outer loop wells. In addition, metal-reducing bacteria, such as Desulfovibrio, Geobacter, Anaeromyxobacter and Shewanella, and other bacteria, for example, Rhodopseudomonas and Pseudomonas, are highly abundant in the inner loop wells. Finally, the richness and abundance of microbial functional genes were highly correlated with the mean travel time of groundwater from the inner loop injection well, pH and sulfate concentration in groundwater. These results suggest that the indigenous microbial communities can be successfully stimulated for U bioremediation in the groundwater ecosystem, and their structure and performance can be manipulated or optimized by adjusting geochemical and hydrological conditions.

  20. Plasma-fuel systems for environment and economy indexes of pulverized coal incineration and gasification improvement

    Energy Technology Data Exchange (ETDEWEB)

    E. Karpenko; V. Messerle; A. Ustimenko [United Power System of Russia, Gusinoozersk (Russian Federation). Branch Centre of Plasma-Power Technologies of Russian J.S.Co.

    2003-07-01

    Coal is one of the main energy resources. To improve efficiency of coal incineration new plasma-energy technologies are developing. Steam-productivity 75t/h 670t/h boilers were tested for their starting up by plasma ignition of pulverized coal and flame stabilization. Laboratory (coal consumption to 20kg/h) and pilot (coal consumption 300kg/h and 32000kg/h) plasma gasification experiments are given. Plasma air and steam gasification of coal with its mineral mass utilization is studied. 8 refs., 10 figs., 4 tabs.

  1. 3rd international conference on coal gasification and liquefaction, University of Pittsburgh

    Energy Technology Data Exchange (ETDEWEB)

    None

    1976-01-01

    The third annual international conference on ''Coal Gasification and Liquefaction: What Needs to be Done Now'' was held at the University of Pittsburgh, Pittsburgh, PA on August 3-5, 1976. The majority of the papers dealt with coal gasification and liquefaction (often on the basis of process pilot plant experience) and on flue gas desulfurization by a variety of processes; fewer papers involved fluidized bed combustion, combined cycle power plants, coal desulfurization, government policy on environmental effects and on synthetic fuels, etc. Twenty-eight papers have been entered individually into EDB and ERA. (LTN)

  2. The shell coal gasification process

    Energy Technology Data Exchange (ETDEWEB)

    Koenders, L.O.M.; Zuideveld, P.O. [Shell Internationale Petroleum Maatschappij B.V., The Hague (Netherlands)

    1995-12-01

    Future Integrated Coal Gasification Combined Cycle (ICGCC) power plants will have superior environmental performance and efficiency. The Shell Coal Gasification Process (SCGP) is a clean coal technology, which can convert a wide range of coals into clean syngas for high efficiency electricity generation in an ICGCC plant. SCGP flexibility has been demonstrated for high-rank bituminous coals to low rank lignites and petroleum coke, and the process is well suited for combined cycle power generation, resulting in efficiencies of 42 to 46% (LHV), depending on choice of coal and gas turbine efficiency. In the Netherlands, a 250 MWe coal gasification combined cycle plant based on Shell technology has been built by Demkolec, a development partnership of the Dutch Electricity Generating Board (N.V. Sep). The construction of the unit was completed end 1993 and is now followed by start-up and a 3 year demonstration period, after that the plant will be part of the Dutch electricity generating system.

  3. Catalytic hot gas cleaning of gasification gas

    Energy Technology Data Exchange (ETDEWEB)

    Simell, P. [VTT Energy, Espoo (Finland). Energy Production Technologies

    1997-12-31

    The aim of this work was to study the catalytic cleaning of gasification gas from tars and ammonia. In addition, factors influencing catalytic activity in industrial applications were studied, as well as the effects of different operation conditions and limits. Also the catalytic reactions of tar and ammonia with gasification gas components were studied. The activities of different catalyst materials were measured with laboratory-scale reactors fed by slip streams taken from updraft and fluid bed gasifiers. Carbonate rocks and nickel catalysts proved to be active tar decomposing catalysts. Ammonia decomposition was in turn facilitated by nickel catalysts and iron materials like iron sinter and iron dolomite. Temperatures over 850 deg C were required at 2000{sup -1} space velocity at ambient pressure to achieve almost complete conversions. During catalytic reactions H{sub 2} and CO were formed and H{sub 2}O was consumed in addition to decomposing hydrocarbons and ammonia. Equilibrium gas composition was almost achieved with nickel catalysts at 900 deg C. No deactivation by H{sub 2}S or carbon took place in these conditions. Catalyst blocking by particulates was avoided by using a monolith type of catalyst. The apparent first order kinetic parameters were determined for the most active materials. The activities of dolomite, nickel catalyst and reference materials were measured in different gas atmospheres using laboratory apparatus. This consisted of nitrogen carrier, toluene as tar model compound, ammonia and one of the components H{sub 2}, H{sub 2}O, CO, CO{sub 2}, CO{sub 2}+H{sub 2}O or CO+CO{sub 2}. Also synthetic gasification gas was used. With the dolomite and nickel catalyst the highest toluene decomposition rates were measured with CO{sub 2} and H{sub 2}O. In gasification gas, however, the rate was retarded due to inhibition by reaction products (CO, H{sub 2}, CO{sub 2}). Tar decomposition over dolomite was modelled by benzene reactions with CO{sub 2}, H

  4. GASIFICATION BASED BIOMASS CO-FIRING

    Energy Technology Data Exchange (ETDEWEB)

    Babul Patel; Kevin McQuigg; Robert Toerne; John Bick

    2003-01-01

    Biomass gasification offers a practical way to use this widespread fuel source for co-firing traditional large utility boilers. The gasification process converts biomass into a low Btu producer gas that can be used as a supplemental fuel in an existing utility boiler. This strategy of co-firing is compatible with a variety of conventional boilers including natural gas and oil fired boilers, pulverized coal fired conventional and cyclone boilers. Gasification has the potential to address all problems associated with the other types of co-firing with minimum modifications to the existing boiler systems. Gasification can also utilize biomass sources that have been previously unsuitable due to size or processing requirements, facilitating a wider selection of biomass as fuel and providing opportunity in reduction of carbon dioxide emissions to the atmosphere through the commercialization of this technology. This study evaluated two plants: Wester Kentucky Energy Corporation's (WKE's) Reid Plant and TXU Energy's Monticello Plant for technical and economical feasibility. These plants were selected for their proximity to large supply of poultry litter in the area. The Reid plant is located in Henderson County in southwest Kentucky, with a large poultry processing facility nearby. Within a fifty-mile radius of the Reid plant, there are large-scale poultry farms that generate over 75,000 tons/year of poultry litter. The local poultry farmers are actively seeking environmentally more benign alternatives to the current use of the litter as landfill or as a farm spread as fertilizer. The Monticello plant is located in Titus County, TX near the town of Pittsburgh, TX, where again a large poultry processor and poultry farmers in the area generate over 110,000 tons/year of poultry litter. Disposal of this litter in the area is also a concern. This project offers a model opportunity to demonstrate the feasibility of biomass co-firing and at the same time eliminate

  5. Reforming tuberculosis control in Ukraine: results of pilot projects and implications for the national scale-up of DOTS.

    Science.gov (United States)

    Vassall, A; Chechulin, Y; Raykhert, I; Osalenko, N; Svetlichnaya, S; Kovalyova, A; van der Werf, M J; Turchenko, L V; Hasker, E; Miskinis, K; Veen, J; Zaleskis, R

    2009-01-01

    The period of economic transition has had severe consequences for health and health systems in Ukraine. The tuberculosis (TB) situation illustrates this. The strategy recommended by the World Health Organization (WHO) for TB, directly observed treatment short-course (DOTS), has the potential to provide real improvements in TB services, forming the basis of the response to the growing epidemic. In 2002, Ukraine, financially supported by USAID and the European Community (EC), began to introduce DOTS through pilot projects in Mariupol and Kyiv City. The aim of this study is to assess the feasibility, effectiveness, health service cost, patient cost, and the cost-effectiveness of these pilots, in order to inform the national scale-up of DOTS. The study finds that DOTS is feasible and has the potential to be both effective and cost-effective in Ukraine. Following this study, Ukraine adopted DOTS as a national TB control strategy in 2005. However, the pilots also found that there are several evidence-related concerns and perverse economic incentives to both providers and patients that will need to be addressed if national scale-up is to be successful. These include concerns related to the treatment of MDR-TB, economic benefits to some patients to remain hospitalized, and payments to providers and health facilities that support current practices. These will need to be addressed if Ukraine is to develop an effective response to its emerging TB epidemic.

  6. FEED SYSTEM INNOVATION FOR GASIFICATION OF LOCALLY ECONOMICAL ALTERNATIVE FUELS (FIGLEAF)

    Energy Technology Data Exchange (ETDEWEB)

    Michael L. Swanson; Mark A. Musich; Darren D. Schmidt

    2001-11-01

    The Feed System Innovation for Gasification of Locally Economical Alternative Fuels (FIGLEAF) project is being conducted by the Energy and Environmental Research Center and Gasification Engineering Corporation of Houston, Texas (a subsidiary of Global Energy Inc., Cincinnati, Ohio), with 80% cofunding from the U.S. Department of Energy. The goal of the project is to identify and evaluate low-value fuels that could serve as alternative feedstocks and to develop a feed system to facilitate their use in integrated gasification combined cycle and gasification coproduction facilities. The long-term goal, to be accomplished in a subsequent project, is to install a feed system for the selected fuels at Global Energy's commercial-scale 262-MW Wabash River Coal Gasification Facility in West Terre Haute, Indiana. The feasibility study undertaken for the project consists of identifying and evaluating the economic feasibility of potential fuel sources, developing a feed system design capable of providing a fuel at 400 psig to the second stage of the E-Gas (Destec) gasifier to be cogasified with coal at up to 30% on a Btu basis, performing bench- and pilot-scale testing to verify concepts and clarify decision-based options, reviewing prior art with respect to high-pressure feed system designs, and determining the economics of cofeeding alternative feedstocks with the conceptual feed system design. Activities and results thus far include the following. Several potential alternative fuels have been obtained for evaluation and testing as potential feedstocks, including sewage sludge, used railroad ties, urban wood waste, municipal solid waste, and used waste tires/tire-derived fuel. Only fuels with potential tipping fees were considered; potential energy crop fuels were not considered since they would have a net positive cost to the plant. Based on the feedstock assessment, sewage sludge has been selected as one of the primary feedstocks for consideration at the Wabash plant

  7. FEED SYSTEM INNOVATION FOR GASIFICATION OF LOCALLY ECONOMICAL ALTERNATIVE FUELS (FIGLEAF)

    Energy Technology Data Exchange (ETDEWEB)

    Michael L. Swanson; Mark A. Musich; Darren D. Schmidt; Joseph K. Schultz

    2003-02-01

    The Feed System Innovation for Gasification of Locally Economical Alternative Fuels (FIGLEAF) project was conducted by the Energy & Environmental Research Center and Gasification Engineering Corporation of Houston, Texas (a subsidiary of Global Energy Inc., Cincinnati, Ohio), with 80% cofunding from the U.S. Department of Energy (DOE). The goal of the project was to identify and evaluate low-value fuels that could serve as alternative feedstocks and to develop a feed system to facilitate their use in integrated gasification combined-cycle and gasification coproduction facilities. The long-term goal, to be accomplished in a subsequent project, is to install a feed system for the selected fuel(s) at Global Energy's commercial-scale 262-MW Wabash River Coal Gasification Facility in West Terre Haute, Indiana. The feasibility study undertaken for the project consisted of identifying and evaluating the economic feasibility of potential fuel sources, developing a feed system design capable of providing a fuel at 400 psig to the second stage of the E-Gas (Destec) gasifier to be cogasified with coal, performing bench- and pilot-scale testing to verify concepts and clarify decision-based options, reviewing information on high-pressure feed system designs, and determining the economics of cofeeding alternative feedstocks with the conceptual feed system design. A preliminary assessment of feedstock availability within Indiana and Illinois was conducted. Feedstocks evaluated included those with potential tipping fees to offset processing cost: sewage sludge, municipal solid waste, used railroad ties, urban wood waste (UWW), and used tires/tire-derived fuel. Agricultural residues and dedicated energy crop fuels were not considered since they would have a net positive cost to the plant. Based on the feedstock assessment, sewage sludge was selected as the primary feedstock for consideration at the Wabash River Plant. Because of the limited waste heat available for drying and

  8. Leaching From Biomass Gasification Residues

    DEFF Research Database (Denmark)

    Allegrini, Elisa; Boldrin, Alessio; Polletini, A.

    2011-01-01

    The aim of the present work is to attain an overall characterization of solid residues from biomass gasification. Besides the determination of chemical and physical properties, the work was focused on the study of leaching behaviour. Compliance and pH-dependence leaching tests coupled with geoche......The aim of the present work is to attain an overall characterization of solid residues from biomass gasification. Besides the determination of chemical and physical properties, the work was focused on the study of leaching behaviour. Compliance and pH-dependence leaching tests coupled...

  9. An Optimization Model for Advanced Biofuel Production Based on Bio-oil Gasification

    OpenAIRE

    Li, Qi; Hu, Guiping

    2013-01-01

    Part 2: Sustainable Supply Chains; International audience; Biomass can be converted to transportation fuels through gasification. However, commercialization of biomass gasification has been hampered by its high capital and operating costs, in addition to the difficulties of transporting bulky solid biomass over a long distance. A novel approach is to convert biomass to bio-oil at widely distributed small-scale fast pyrolysis plants, transport the bio-oil to a centralized location, gasify the ...

  10. Low/medium Btu coal-gasification assessment program for potential users in New Jersey. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Bianco, J. [BRISC; Schavlan, S. [BRISC; Ku, W. S. [PSE& G; Piascik, T. M. [PSE& G; Hynds, J. A. [PSE& G; West, A. [SDC

    1981-01-01

    In order to evaluate the potential for coal utilization, a preliminary technical and economic assessment of district coal gasification in New Jersey was conducted. This evaluation addressed the possibility of installing a coal gasification plant to use a high sulfur eastern coal to produce a medium Btu content gas (MBG) having a heating value of approximately 300 Btu/SCF. In addition, the work also appraised the regulatory, environmental and marketing, and financial considerations of such a facility. The preliminary study evaluation has manifested an overall technical and economic feasibility for producing a medium Btu quality gas (MBG) from coal at PSE and G's Sewaren Generating Station in New Jersey. The production of MBG for use in on-site power plant boilers or for distribution to industrial customers appears to be economically attractive. The economic attractiveness of MBG is very dependent on the location of sufficient numbers of industrial customers near the gasification facilities and on high utilization of the gasification plant. The Sewaren Generating Station was identified as potentially the most suitable site for a gasification plant. The Texaco Coal Gasification Process was selected as the gasifier type due to a combination of efficiency and pilot plant experience. It is projected that a nominal 2000 tons-per-day coal gasification plant would supply supplemental utility boiler fuel, fuel grade methanol and some by-products.

  11. Upscaling of an electronic nose for completely stirred tank reactor stability monitoring from pilot-scale to real-scale agricultural co-digestion biogas plant.

    Science.gov (United States)

    Adam, Gilles; Lemaigre, Sébastien; Goux, Xavier; Delfosse, Philippe; Romain, Anne-Claude

    2015-02-01

    This study investigated the use of an electronic nose for on-line anaerobic reactor state monitoring at the pilot-scale level and then upscaling to the full-scale level. E-nose indicator was compared to classical state indicators such as pH, alkalinity, volatile fatty acids concentration and to other gas phase compounds. Multivariate statistical process control method, based on principal component analysis and the Hotelling's T(2) statistics was used to derive an indicator representative of the reactor state. At the pilot-scale level, the e-nose indicator was relevant and could distinguish 3 process states: steady-state, transient and collapsing process. At the full-scale level, the e-nose indicator could provide the warning of the major disturbance whereas two slight disturbances were not detected and it gave one major false alarm. This work showed that gas phase relation with anaerobic process should be deeper investigated, as an e-nose could indicate the reactor state, focusing on the gas phase.

  12. Letter report: Pre-conceptual design study for a pilot-scale Non-Radioactive Low-Level Waste Vitrification Facility

    Energy Technology Data Exchange (ETDEWEB)

    Thompson, R.A.; Morrissey, M.F.

    1996-03-01

    This report presents a pre-conceptual design study for a Non-Radioactive Low-Level Waste, Pilot-Scale Vitrification System. This pilot plant would support the development of a full-scale LLW Vitrification Facility and would ensure that the full-scale facility can meet its programmatic objectives. Use of the pilot facility will allow verification of process flowsheets, provide data for ensuring product quality, assist in scaling to full scale, and support full-scale start-up. The facility will vitrify simulated non-radioactive LLW in a manner functionally prototypic to the full-scale facility. This pre-conceptual design study does not fully define the LLW Pilot-Scale Vitrification System; rather, it estimates the funding required to build such a facility. This study includes identifying all equipment necessary. to prepare feed, deliver it into the melter, convert the feed to glass, prepare emissions for atmospheric release, and discharge and handle the glass. The conceived pilot facility includes support services and a structure to contain process equipment.

  13. UTILIZATION OF LIGHTWEIGHT MATERIALS MADE FROM COAL GASIFICATION SLAGS

    Energy Technology Data Exchange (ETDEWEB)

    Vas Choudhry; Stephen Kwan; Steven R. Hadley

    2001-07-01

    The objective of the project entitled ''Utilization of Lightweight Materials Made from Coal Gasification Slags'' was to demonstrate the technical and economic viability of manufacturing low-unit-weight products from coal gasification slags which can be used as substitutes for conventional lightweight and ultra-lightweight aggregates. In Phase I, the technology developed by Praxis to produce lightweight aggregates from slag (termed SLA) was applied to produce a large batch (10 tons) of expanded slag using pilot direct-fired rotary kilns and a fluidized bed calciner. The expanded products were characterized using basic characterization and application-oriented tests. Phase II involved the demonstration and evaluation of the use of expanded slag aggregates to produce a number of end-use applications including lightweight roof tiles, lightweight precast products (e.g., masonry blocks), structural concrete, insulating concrete, loose fill insulation, and as a substitute for expanded perlite and vermiculite in horticultural applications. Prototypes of these end-use applications were made and tested with the assistance of commercial manufacturers. Finally, the economics of expanded slag production was determined and compared with the alternative of slag disposal. Production of value-added products from SLA has a significant potential to enhance the overall gasification process economics, especially when the avoided costs of disposal are considered.

  14. OPTIMASI PROSES DEASIDIFIKASI DALAM PEMURNIAN MINYAK SAWIT MERAH SKALA PILOT PLANT [Optimization of Deacidification Process in Red Palm Oil Purification on Pilot Plant Scale

    Directory of Open Access Journals (Sweden)

    I Wayan Rai Widarta1*

    2012-06-01

    Full Text Available Deacidification is one of the steps in palm oil refining process which aims to separate free fatty acids formed during post-harvest handling. It is carried out using alkali solution such as NaOH (sodium hydroxide. Carotenoids in palm oil are affected by this step. Therefore, deacidification has to be controlled to minimize the destruction of carotenoids during processing. The objective of this research was to improve deacidification process in pilot plant scale so that the process can produce lower level of free fatty acids (FFA and higher recovery of carotene in high yield neutralized red palm oil (NRPO. Characterization of physical and chemical properties of crude palm oil (CPO such as moisture content, FFA and carotene contents, saponification number, iodine value, peroxide value, and color were determined before processing. Degumming was performed before deacidification process. The 17.5% excess of NaOH was obtained from the pilot plant scale deacidification trial. The optimization of deacidification time and temperature was carried out by using central composite design (CCD. Response surface method (RSM was used to observe the influence of treatments on the FFA level reduction, carotene recovery, and NRPO yield. The result showed that the optimum deacidification condition was at 61 ± 2°C in 26 minutes, and at the 16°Be NaOH strength with 17.5% excess of NaOH. In this optimum condition, the process achieved 96.35% of FFA reduction, 87.30% of carotene recovery, and 90.16% of NRPO yield.

  15. Low temperature circulating fluidized bed gasification and co-gasification of municipal sewage sludge

    DEFF Research Database (Denmark)

    Thomsen, Tobias Pape; Hauggaard-Nielsen, Henrik; Gøbel, Benny

    2017-01-01

    The study is part 2 of 2 in an investigation of gasification and co-gasification of municipal sewage sludge in low temperature gasifiers. In this work, solid residuals from thermal gasification and co-gasification of municipal sewage sludge were investigated for their potential use as fertilizer...... to the mono-sludge ashes, thereby showing the best fertilizer qualities among all assessed materials. It was also found that bottom ashes from the char reactor contained even less heavy metals than cyclone ashes. It is concluded that LT-CFB gasification and co-gasification is a highly effective way to purify...

  16. Improvement and Validation of Pilot-Scale Emerging Pathogen Removal Studies: The Effects of Spiking Concentration and Sampling Method

    Science.gov (United States)

    Lau, B. L.; Harrington, G. W.; Hoffman, R. M.; Borchardt, M. A.

    2004-05-01

    The presence of waterborne enteric pathogens in domestic water supplies represents a potentially significant human health risk. To evaluate the removal of these pathogens in drinking water treatment processes, researchers have needed to spike raw water with at least 106 pathogens/L in order to reliably detect the pathogens in treated water. Unfortunately, occurrence surveys have shown that pathogen concentrations in raw waters are significantly smaller than 106 pathogens/L (LeChevallier and Norton, 1995; States et al., 1997). Since regulatory decisions are based on results from pilot-scale experiments, it is necessary to determine if it is appropriate to extrapolate removal capacities based on unrealistic spike doses. Recent advances have been made in sample concentration and pathogen detection that allows removal studies to be conducted at more realistic spike concentrations. The overall goal of this project is to use continuous separation channel centrifugation (CSCC) and flow cytometry with cell sorting (FCCS) to evaluate Cryptosporidium removals in water treatment processes at concentrations nearer to those found in the aquatic environment. This project evaluates Cryptosporidium removal with a unique combination of experimental, concentration, and analytical methods. In order to characterize the removal of Cryptosporidium, pilot-scale experiments will be conducted between March and April 2004 with different initial Cryptosporidium concentrations (range from 102 to 106 Cryptosporidium/L) and sampling methods (grab versus continuous). CSCC will be used for concentration of pathogens in samples collected from the pilot plant. FCCS capability will be used for Cryptosporidium detection. These methods will achieve significantly higher pathogen recoveries and more precise pathogen counts than the methods that have traditionally been used for pilot plant studies. This research will provide the water industry with a way of validating previous removal studies and insight

  17. Investigations on catalyzed steam gasification of biomass

    Energy Technology Data Exchange (ETDEWEB)

    Mudge, L.K.; Weber, S.L.; Mitchell, D.H.; Sealock, L.J. Jr.; Robertus, R.J.

    1981-01-01

    The purpose of the study is to evaluate the technical and economic feasibility of producing specific gas products via the catalytic gasification of biomass. This report presents the results of research conducted from December 1977 to October 1980. The study was comprised of laboratory studies, process development, and economic analyses. The laboratory studies were conducted to develop operating conditions and catalyst systems for generating methane-rich gas, synthesis gases, hydrogen, and carbon monoxide; these studies also developed techniques for catalyst recovery, regeneration, and recycling. A process development unit (PDU) was designed and constructed to evaluate laboratory systems at conditions approximating commercial operations. The economic analyses, performed by Davy McKee, Inc. for PNL, evaluated the feasibility of adapting the wood-to-methane and wood-to-methanol processes to full-scale commercial operations. Plants were designed in the economic analyses to produce fuel-grade methanol from wood and substitute natural gas (SNG) from wood via catalytic gasification with steam.

  18. Methane rich gasification of wood pellets

    Directory of Open Access Journals (Sweden)

    Joka Magdalena

    2016-01-01

    Full Text Available In the work there are shown the results of experimental studies on methane rich gasification of pinewood pellets in Bio-CONOx technology. The experiment was carried out on a laboratory scale gasifier (5 kW, which design features allow producing a high quality gas with a high methane content. In the results there was identified the impact of the quantity of Bio-CONOx on the amount of flammable gas compounds (methane, hydrogen and carbon monoxide in the synthesis gas and the gas calorific value. The additive was added in 10,20,30 and 50% concentrations to the gasifier chamber. It has been shown that increasing the amount of the additive has a positive effect on the calorific value of the synthesis gas (Fig.1,2. Gas with a high content of methane (and high calorific value was obtained from gasification of biomass with a 50% addition of Bio-CONOx. There was also examined the proportion of blowing air (gasifying medium for which the properties of obtained syngas were the best.

  19. Energy Efficient Aluminum Production - Pilot-Scale Cell Tests - Final Report for Phase I and Phase II

    Energy Technology Data Exchange (ETDEWEB)

    R. A. Christini

    1999-12-30

    A cermet anode that produces oxygen and a cathode material that is wetted by aluminum can provide a dimensionally stable inter-electrode distance in the Hall-Heroult cell. This can be used to greatly improve the energy and/or productivity efficiencies. The concept, which was developed and tested, uses a system of vertically interleaved anodes and cathodes. The major advantage of this concept is the significant increase in electrochemical surface area compared to a horizontal orientation of anode and cathode that is presently used in the Hall-Heroult process. This creates an additional advantage for energy reduction of 1.3 kWh/lb or a 20% productivity improvement. The voltages obtained in an optimized cell test met the energy objectives of the project for at least two weeks. An acceptable current efficiency was never proven, however, during either pilot scale or bench scale tests with the vertical plate configuration. This must be done before a vertical cell can be considered viab le. Anode corrosion rate must be reduced by at least a factor of three in order to produce commercial purity aluminum. It is recommended that extensive theoretical and bench scale investigations be done to improve anode materials and to demonstrate acceptable current efficiencies in a vertical plate cell before pilot scale work is continued.

  20. The bioliq {sup registered} bioslurry gasification process for the production of biosynfuels, organic chemicals, and energy

    Energy Technology Data Exchange (ETDEWEB)

    Dahmen, Nicolaus; Henrich, Edmund; Dinjus, Eckhard; Weirich, Friedhelm [Karlsruhe Institute of Technology (KIT), Eggenstein-Leopoldshafen (Germany). Inst. of Catalysis Research and Technology

    2012-12-15

    Biofuels may play a significant role in regard to carbon emission reduction in the transportation sector. Therefore, a thermochemical process for biomass conversion into synthetic chemicals and fuels is being developed at the Karlsruhe Institute of Technology (KIT) by producing process energy to achieve a desirable high carbon dioxide reduction potential. In the bioliq process, lignocellulosic biomass is first liquefied by fast pyrolysis in distributed regional plants to produce an energy-dense intermediate suitable for economic transport over long distances. Slurries of pyrolysis condensates and char, also referred to as biosyncrude, are transported to a large central gasification and synthesis plant. The bioslurry is preheated and pumped into a pressurized entrained flow gasifier, atomized with technical oxygen, and converted at > 1,200 C to an almost tar-free, low-methane syngas. Syngas - a mixture of CO and H2 - is a well-known versatile intermediate for the selectively catalyzed production of various base chemicals or synthetic fuels. At KIT, a pilot plant has been constructed together with industrial partners to demonstrate the process chain in representative scale. The process data obtained will allow for process scale-up and reliable cost estimates. In addition, practical experience is gained. The paper describes the background, principal technical concepts, and actual development status of the bioliq process. It is considered to have the potential for worldwide application in large scale since any kind of dry biomass can be used as feedstock. Thus, a significant contribution to a sustainable future energy supply could be achieved.

  1. Power Systems Development Facility Gasification Test Campaign TC22

    Energy Technology Data Exchange (ETDEWEB)

    Southern Company Services

    2008-11-01

    In support of technology development to utilize coal for efficient, affordable, and environmentally clean power generation, the Power Systems Development Facility (PSDF), located in Wilsonville, Alabama, routinely demonstrates gasification technologies using various types of coals. The PSDF is an engineering scale demonstration of key features of advanced coal-fired power systems, including a KBR Transport Gasifier, a hot gas particulate control device, advanced syngas cleanup systems, and high-pressure solids handling systems. This report summarizes the results of TC22, the first test campaign using a high moisture lignite from Mississippi as the feedstock in the modified Transport Gasifier configuration. TC22 was conducted from March 24 to April 17, 2007. The gasification process was operated for 543 hours, increasing the total gasification operation at the PSDF to over 10,000 hours. The PSDF gasification process was operated in air-blown mode with a total of about 1,080 tons of coal. Coal feeder operation was challenging due to the high as-received moisture content of the lignite, but adjustments to the feeder operating parameters reduced the frequency of coal feeder trips. Gasifier operation was stable, and carbon conversions as high as 98.9 percent were demonstrated. Operation of the PCD and other support equipment such as the recycle gas compressor and ash removal systems operated reliably.

  2. Solid Oxide Fuel Cells coupled with a biomass gasification unit

    Directory of Open Access Journals (Sweden)

    Skrzypkiewicz Marek

    2016-01-01

    Full Text Available A possibility of fuelling a solid oxide fuel cell stack (SOFC with biomass fuels can be realized by coupling a SOFC system with a self-standing gasification unit. Such a solution enables multi-fuel operation, elasticity of the system as well as the increase of the efficiency of small-scale biomass-to-electricity conversion units. A system of this type, consisting of biomass gasification unit, gas purification unit, SOFC stack, anode off-gas afterburner and peripherals was constructed and operated successfully. During the process, biomass fuel (wood chips was gasified with air as gasification agent. The gasifier was capable of converting up to 30 kW of fuel to syngas with efficiencies up to 75%. Syngas leaving the gasification unit is delivered to a medium temperature adsorber for sulphur compounds removal. Steam is added to the purified fuel to maintain steam to carbon ratio higher than 2. The syngas then is passed to a SOFC stack through a fuel preheater. In such a configuration it was possible to operate a commercial 1.3 kW stack within its working regime. Conducted tests confirmed successful operation of a SOFC stack fuelled by biomass-sourced syngas.

  3. Research on low emission MSW gasification and melting system

    Institute of Scientific and Technical Information of China (English)

    XIAO Gang; NI Mingjiang; CHI Yong; JIN Yuqi; ZHANG Jiaquan; MIAO Qi; CEN Kefa

    2007-01-01

    In order to eliminate secondary pollution caused by municipal solid waste (MSW) incineration,a MSW gasification and melting process is proposed.The process is expected to reduce the emission of pollutants,especially heavy-metals and dioxins.In this paper,the combustible components of MSW and simulated MSW were gasified in a lab-scale fluidized bed at 400℃-700℃ when the excess air ratio (ER) was between 0.2 and 0.8.The experimental results indicated that the MSW could be gasified effectively in a fluidized bed at approximately 600℃-700℃ when excess air ratio was 0.2-0.4.The melting characteristics of two typical fly ash samples from MSW incinerators were investigated.The results indicated that fly ash of pure MSW incineration could be melted at approximately 1,300℃ and that of MSW and coal co-combustion could be melted at approximately 1,400℃.When temperature was over 1,100℃,more than 99.9% of the dioxins could be decomposed and most of the heavy-metals could be solidified in the slag.Based on the above experiments,two feasible MSW gasification and melting processes were proposed for low calorific value MSW:(1) sieved MSW gasification and melting system,which was based on an idea of multi-recycle;(2) gasification and melting scheme of MSW adding coal as assistant fuel.

  4. Gasification Performance of a Top-Lit Updraft Cook Stove

    Directory of Open Access Journals (Sweden)

    Yogesh Mehta

    2017-10-01

    Full Text Available This paper reports on an experimental study of a top-lit updraft cook stove with a focus on gasification. The reactor is operated with primary air only. The performance is studied for a variation in the primary airflow, as well as reactor geometry. Temperature in the reactor, air flow rate, fuel consumption rate, and producer gas composition were measured. From the measurements the superficial velocity, pyrolysis front velocity, peak bed temperature, air fuel ratio, heating value of the producer gas, and gasification rate were calculated. The results show that the producer gas energy content was maximized at a superficial velocity of 9 cm/s. The percent char remaining at the end of gasification decreased with increasing combustion chamber diameter. For a fixed superficial velocity, the gasification rate and producer gas energy content were found to scale linearly with diameter. The energy content of the producer gas was maximized at an air fuel (AF ratio of 1.8 regardless of the diameter.

  5. Experimental investigations of biomass gasification with carbon-dioxide

    Science.gov (United States)

    Sircar, Indraneel

    A sustainable energy cycle may include enhanced utilization of solar energy and atmospheric CO2 to produce biomass and enhanced utilization of exhaust CO2 from power plants for synthetic gas production. The reaction of carbon with CO2 is potentially one of the important processes in a future sustainable carbon cycle. Reactions involving carbon and CO2 are also relevant to the chemical process and metal industries. Biomass char has been recognized as a present and future alternative to fossil-fuels for energy production and fuel synthesis. Therefore, biomass char gasification with CO2 recycling is proposed as a sustainable and carbon-neutral energy technology. Biomass char is a complex porous solid and its gasification involves heat and mass transfer processes within pores of multiple sizes from nanometer to millimeter scales. These processes are coupled with heterogeneous chemistry at the internal and external surfaces. Rates for the heterogeneous carbon gasification reactions are affected by inorganic content of the char. Furthermore, pore structure of the char develops with conversion and influences apparent gasification rates. Effective modeling of the gasification reactions has relied on the best available understanding of diffusion processes and kinetic rate property constants from state of the art experiments. Improvement of the influences of inorganic composition, and process parameters, such as pressure and temperature on the gasification reaction rates has been a continuous process. Economic viability of gasification relies on use of optimum catalysts. These aspects of the current status of gasification technologies have motivated the work reported in this dissertation. The reactions between biomass chars and CO2 are investigated to determine the effects of temperature and pressure on the reaction rates for large char particles of relevance to practical gasification technologies. An experimental apparatus consisting of a high-pressure fixed-bed reactor

  6. Removal of MS2, Qβ and GA bacteriophages during drinking water treatment at pilot scale.

    Science.gov (United States)

    Boudaud, Nicolas; Machinal, Claire; David, Fabienne; Fréval-Le Bourdonnec, Armelle; Jossent, Jérôme; Bakanga, Fanny; Arnal, Charlotte; Jaffrezic, Marie Pierre; Oberti, Sandrine; Gantzer, Christophe

    2012-05-15

    The removal of MS2, Qβ and GA, F-specific RNA bacteriophages, potential surrogates for pathogenic waterborne viruses, was investigated during a conventional drinking water treatment at pilot scale by using river water, artificially and independently spiked with these bacteriophages. The objective of this work is to develop a standard system for assessing the effectiveness of drinking water plants with respect to the removal of MS2, Qβ and GA bacteriophages by a conventional pre-treatment process (coagulation-flocculation-settling-sand filtration) followed or not by an ultrafiltration (UF) membrane (complete treatment process). The specific performances of three UF membranes alone were assessed by using (i) pre-treated water and (ii) 0.1 mM sterile phosphate buffer solution (PBS), spiked with bacteriophages. These UF membranes tested in this work were designed for drinking water treatment market and were also selected for research purpose. The hypothesis serving as base for this study was that the interfacial properties for these three bacteriophages, in terms of electrostatic charge and the degree of hydrophobicity, could induce variations in the removal performances achieved by drinking water treatments. The comparison of the results showed a similar behaviour for both MS2 and Qβ surrogates whereas it was particularly atypical for the GA surrogate. The infectious character of MS2 and Qβ bacteriophages was mostly removed after clarification followed by sand filtration processes (more than a 4.8-log reduction) while genomic copies were removed at more than a 4.0-log after the complete treatment process. On the contrary, GA bacteriophage was only slightly removed by clarification followed by sand filtration, with less than 1.7-log and 1.2-log reduction, respectively. After the complete treatment process achieved, GA bacteriophage was removed with less than 2.2-log and 1.6-log reduction, respectively. The effectiveness of the three UF membranes tested in terms of

  7. Multiphasic Reaction Modeling for Polypropylene Production in a Pilot-Scale Catalytic Reactor

    Directory of Open Access Journals (Sweden)

    Mohammad Jakir Hossain Khan

    2016-06-01

    Full Text Available In this study, a novel multiphasic model for the calculation of the polypropylene production in a complicated hydrodynamic and the physiochemical environments has been formulated, confirmed and validated. This is a first research attempt that describes the development of the dual-phasic phenomena, the impact of the optimal process conditions on the production rate of polypropylene and the fluidized bed dynamic details which could be concurrently obtained after solving the model coupled with the CFD (computational fluid dynamics model, the basic mathematical model and the moment equations. Furthermore, we have established the quantitative relationship between the operational condition and the dynamic gas–solid behavior in actual reaction environments. Our results state that the proposed model could be applied for generalizing the production rate of the polymer from a chemical procedure to pilot-scale chemical reaction engineering. However, it was assumed that the solids present in the bubble phase and the reactant gas present in the emulsion phase improved the multiphasic model, thus taking into account that the polymerization took place mutually in the emulsion besides the bubble phase. It was observed that with respect to the experimental extent of the superficial gas velocity and the Ziegler-Natta feed rate, the ratio of the polymer produced as compared to the overall rate of production was approximately in the range of 9%–11%. This is a significant amount and it should not be ignored. We also carried out the simulation studies for comparing the data of the CFD-dependent dual-phasic model, the emulsion phase model, the dynamic bubble model and the experimental results. It was noted that the improved dual-phasic model and the CFD model were able to predict more constricted and safer windows at similar conditions as compared to the experimental results. Our work is unique, as the integrated developed model is able to offer clearer ideas

  8. Nitrogen removal in a pilot-scale subsurface horizontal flow constructed wetland

    Energy Technology Data Exchange (ETDEWEB)

    Del Bubba, M.; Lepri, L. [Florence Univ., Florence (Italy). Dept. of Public Health, Epidemiology and Environmental Analytical Chemistry; Griffini, O.; Tabani, F. [Florentine Division of Water Production and Wastewater Treatment, Municipality of Florence, Florence (Italy)

    2000-10-01

    Nitrogen removal in a pilot-scale submerged flow constructed wetland, planted with Phragmites australis and receiving domestic wastewaters was investigated for two years (November 1997-October 1999). Nitrification and denitrification simultaneously occurred in this system, showing the presence of both aerobic and anaerobic sites. A second-order polynomial regression fit well (R{sup 2} = O.9414) the experimental values of log K{sub T} versus T-20 in the temperature range 5-27{sup 0}C. In addition, a linear trend (R{sup 2} = O.7834) could also be used as a first approximation in a narrower temperature range (10-27{sup 0}C); the rate constant at 20{sup 0}C (K{sub 2}0) for ammonium microbial oxidation was 0.3985 d{sup -}1, which corresponds to a fully developed root zone. [Italian] Per un periodo di due anni (Novembre 1997-Ottobre 1999), e' stata studiata la rimozione dell'azoto in una zona umida costruita a flusso sommerso di tipo pilota, piantumata con Phragmites australis e ricevente acque di scarico di tipo civile. Nel sistema sono avvenuti contemporaneamente sia il processo di nitrificazione che quello di denitrificazione, a dimostrazione della presenza nella rizosfera sia di micrositi aerobici che anaerobici. L'andamento del log K{sub T} in funzione di T-20 nell'intervallo di temperature 5-27{sup 0}C e' ben interpretabile mediante una regressione polinomiale del secondo ordine (R{sup 2} = O.9414). Tuttavia, prendendo in esame i dati relativi ad un intervallo di temperatura piu' ristretto (10-27{sup 0}C), puo' essere utilizzato, in prima approssimazione, un andamento lineare (R{sup 2} O.7834); la costante di velocita' per l'ossidazione microbica dell'ammoniaca a 20{sup 0}C (K{sub 2}0) e' risultata pari a 0.3985 d{sup -}1, che corrisponde a un letto completamente occupato dalle radici.

  9. Considering environmental water demands in global-scale water stress assessments: a pilot study

    Science.gov (United States)

    Doell, P.; Shmaktin, V.; Revenga, C.

    2003-04-01

    Freshwater ecosystems need certain water flow regimes to sustain their animal and plant communities. Thus, there is not only a human demand for water (i.e. for domestic, industrial and agricultural purposes) but also a demand by freshwater ecosystems, here called environmental water demand. In order to achieve a sustainable development of river basins, both human and environmental water demands need to be taken into account in water management. For a comparative global-scale analysis of freshwater scarcity, it is therefore useful to compute river- basin specific budgets which contain the following terrestrial water flows (or rather flow components): 1) total renewable water resources (runoff), 2) human water withdrawals (and consumptive water uses) and 3) environmental water demands. In a pilot study, the global water availability and use model WaterGAP 2 (spatial resolution 0.5 degree) was used to derive such budgets for all river basins of the worlds. Its sectoral water use modules estimate human water withdrawals and consumptive water uses, while its hydrological module WGHM computes monthly values of surface runoff, groundwater recharge and river discharge. WGHM calculates both natural and actual discharge by simulating the reduction of river discharge by human water consumption. It is tuned against observed discharge at 724 gauging stations (representing about 50% of the global land area) to achieve a good simulation of the long-term average river discharge. Validation efforts have shown than WGHM can satisfactorily simulate the 90% reliable monthly discharge Q90 of river basins larger than 20,000 km2. Based on these capabilities of WaterGAP 2, a first estimate of basin-specific annual environmental water demands was derived as the sum of a low flow and a high flow requirement. Drawing on experience from South Africa, Q90 was assumed to represent the low flow that the ecosystems can tolerate, as it is the flow value that is not reached in 1 out of 10 months

  10. Pilot scale production of highly efficacious and stable enterovirus 71 vaccine candidates.

    Directory of Open Access Journals (Sweden)

    Ai-Hsiang Chou

    Full Text Available BACKGROUND: Enterovirus 71 (EV71 has caused several epidemics of hand, foot and mouth diseases (HFMD in Asia and now is being recognized as an important neurotropic virus. Effective medications and prophylactic vaccine against EV71 infection are urgently needed. Based on the success of inactivated poliovirus vaccine, a prototype chemically inactivated EV71 vaccine candidate has been developed and currently in human phase 1 clinical trial. PRINCIPAL FINDING: In this report, we present the development of a serum-free cell-based EV71 vaccine. The optimization at each step of the manufacturing process was investigated, characterized and quantified. In the up-stream process development, different commercially available cell culture media either containing serum or serum-free was screened for cell growth and virus yield using the roller-bottle technology. VP-SFM serum-free medium was selected based on the Vero cell growth profile and EV71 virus production. After the up-stream processes (virus harvest, diafiltration and concentration, a combination of gel-filtration liquid chromatography and/or sucrose-gradient ultracentrifugation down-stream purification processes were investigated at a pilot scale of 40 liters each. Although the combination of chromatography and sucrose-gradient ultracentrifugation produced extremely pure EV71 infectious virus particles, the overall yield of vaccine was 7-10% as determined by a VP2-based quantitative ELISA. Using chromatography as the downstream purification, the virus yield was 30-43%. To retain the integrity of virus neutralization epitopes and the stability of the vaccine product, the best virus inactivation was found to be 0.025% formalin-treatment at 37 °C for 3 to 6 days. Furthermore, the formalin-inactivated virion vaccine candidate was found to be stable for >18 months at 4 °C and a microgram of viral proteins formulated with alum adjuvant could induce strong virus-neutralizing antibody responses in mice

  11. Construction and evaluation of simulated pilot scale landfill lysimeter in Bangladesh.

    Science.gov (United States)

    Rafizul, Islam M; Howlader, Milon Kanti; Alamgir, Muhammed

    2012-11-01

    This research concentrates the design, construction and evaluation of simulated pilot scale landfill lysimeter at KUET campus, Khulna, Bangladesh. Both the aerobic and anaerobic conditions having a base liner and two different types of cap liner were simulated. After the design of a reference cell, the construction of landfill lysimeter was started in January 2008 and completed in July 2008. In all construction process locally available civil construction materials were used. The municipal solid waste (MSW) of 2800-2985 kg having the total volume of 2.80 m(3) (height 1.6 m) and moisture content of 65% was deposited in each lysimeter by applying required compaction energy. In contrast, both the composition in terms of methane (CH(4)), carbon dioxide (CO(2)) and oxygen (O(2)) as well as the flow rate of landfill gas (LFG) generated from MSW in landfill lysimeter were measured and varied significantly in relation to the variation of lysimeter operational condition. Moreover, anaerobic lysimeter-C shows the highest composition of LFG in compare to the anaerobic lysimeter-B due to the providing of lower compaction of cap liner in anaerobic lysimeter-C. Here, it is interesting to note that in absence of compacted clay liner (CCL) and hence percolation of rainwater that facilitates rapid degradation of MSW in aerobic lysimeter-A has resulted in the highest settlement than that of anaerobic landfill lysimeter-B and C. Moreover, in case of anaerobic lysimeter-B and C, the leachate generation was lower than that of aerobic lysimeter-A due to the providing of cap liner in anaerobic lysimeter-B and C, played an important role to reduce the percolation of rainwater. The study also reveals that the leachate pollution index (LPI) has decreased in relation to the increasing of elapsed period as well as the LPI for collection system of aerobic lysimeter-A was higher than that of the collection system of anaerobic lysimeter-B and C. Finally, it can be depicted that LPI for lysimeter

  12. Enhancing biomass energy yield from pilot-scale high rate algal ponds with recycling.

    Science.gov (United States)

    Park, J B K; Craggs, R J; Shilton, A N

    2013-09-01

    This paper investigates the effect of recycling on biomass energy yield in High Rate Algal Ponds (HRAPs). Two 8 m(3) pilot-scale HRAPs treating primary settled sewage were operated in parallel and monitored over a 2-year period. Volatile suspended solids were measured from both HRAPs and their gravity settlers to determine biomass productivity and harvest efficiency. The energy content of the biomass was also measured. Multiplying biomass productivity and harvest efficiency gives the 'harvestable biomass productivity' and multiplying this by the energy content defines the actual 'biomass energy yield'. In Year 1, algal recycling was implemented in one of the ponds (HRAPr) and improved harvestable biomass productivity by 58% compared with the control (HRAPc) without recycling (HRAPr: 9.2 g/m(2)/d; HRAPc: 5.8 g/m(2)/d). The energy content of the biomass grown in HRAPr, which was dominated by Pediastrun boryanum, was 25% higher than the control HRAPc which contained a mixed culture of 4-5 different algae (HRAPr: 21.5 kJ/g; HRAPc: 18.6 kJ/g). In Year 2, HRAPc was then seeded with the biomass harvested from the P. boryanum dominated HRAPr. This had the effect of shifting algal dominance from 89% Dictyosphaerium sp. (which is poorly-settleable) to over 90% P. boryanum in 5 months. Operation of this pond was then switched to recycling its own harvested biomass, which maintained P. boryanum dominance for the rest of Year 2. This result confirms, for the first time in the literature, that species control is possible for similarly sized co-occurring algal colonies in outdoor HRAP by algal recycling. With regard to the overall improvement in biomass energy yield, which is a critical parameter in the context of algal cultivation for biofuels, the combined improvements that recycling triggered in biomass productivity, harvest efficiency and energy content enhanced the harvested biomass energy yield by 66% (HRAPr: 195 kJ/m(2)/day; HRAPc: 118 kJ/m(2)/day). Copyright © 2013

  13. Performance of a pilot-scale wet electrostatic precipitator for the control of sulfuric acid mist.

    Science.gov (United States)

    Huang, Jiayu; Wang, Hongmei; Shi, Yingjie; Zhang, Fan; Dang, Xiaoqing; Zhang, Hui; Shu, Yun; Deng, Shuang; Liu, Yu

    2016-10-01

    The use of a wet electrostatic precipitator (WESP) is often regarded as a viable option to reduce sulfuric acid mist emitted from the wet flue gas desulfurization (WFGD) tower in coal-fired power plants. In this study, a pilot-scale wet electrostatic precipitator equipped with a wall-cooled collection electrode is investigated for the control of sulfuric acid mist from a simulated WFGD system. The results show that due to partial charging effect, the removal efficiency of sulfuric acid aerosol decreases when the aerosol size decreases to several tens of nanometers. Moreover, due to the plasma-induced effect, a large number of ultrafine sulfuric acid aerosols below 50 nm formed at a voltage higher than 24 kV inside the WESP. The percentages of submicron-sized aerosols significantly increase together with the voltage. To minimize the adverse plasma-induced effect, a WESP should be operated at a high gas velocity with an optimum high voltage. Even at a high flue gas velocity of 2.3 m s(-1), the mass concentration and the total number concentration of uncaptured sulfuric acid aerosols at the WESP outlet are as low as ca. 0.6 mg m(-3) and ca. 10(4) 1 cm(-3) at 28 kV, respectively. The corresponding removal efficiencies were respectively higher than 99.4 and 99.9 % and are very similar to that at 1.1 and 1.6 m s(-1). Moreover, the condensation-induced aerosol growth enhances the removal of sulfuric acid mist inside a WESP and enables a low emission concentration of ca. 0.65 mg m(-3) with a corresponding removal efficiency superior to 99.4 % even at a low voltage of 21 kV, and of ca. 0.35 mg m(-3) with a corresponding removal efficiency superior to 99.6 % at a higher voltage level of 26 kV.

  14. Pilot scale production of highly efficacious and stable enterovirus 71 vaccine candidates.

    Science.gov (United States)

    Chou, Ai-Hsiang; Liu, Chia-Chyi; Chang, Cheng-Peng; Guo, Meng-Shin; Hsieh, Shih-Yang; Yang, Wen-Hsueh; Chao, Hsin-Ju; Wu, Chien-Long; Huang, Ju-Lan; Lee, Min-Shi; Hu, Alan Yung-Chi; Lin, Sue-Chen; Huang, Yu-Yun; Hu, Mei-Hua; Chow, Yen-Hung; Chiang, Jen-Ron; Chang, Jui-Yuan; Chong, Pele

    2012-01-01

    Enterovirus 71 (EV71) has caused several epidemics of hand, foot and mouth diseases (HFMD) in Asia and now is being recognized as an important neurotropic virus. Effective medications and prophylactic vaccine against EV71 infection are urgently needed. Based on the success of inactivated poliovirus vaccine, a prototype chemically inactivated EV71 vaccine candidate has been developed and currently in human phase 1 clinical trial. In this report, we present the development of a serum-free cell-based EV71 vaccine. The optimization at each step of the manufacturing process was investigated, characterized and quantified. In the up-stream process development, different commercially available cell culture media either containing serum or serum-free was screened for cell growth and virus yield using the roller-bottle technology. VP-SFM serum-free medium was selected based on the Vero cell growth profile and EV71 virus production. After the up-stream processes (virus harvest, diafiltration and concentration), a combination of gel-filtration liquid chromatography and/or sucrose-gradient ultracentrifugation down-stream purification processes were investigated at a pilot scale of 40 liters each. Although the combination of chromatography and sucrose-gradient ultracentrifugation produced extremely pure EV71 infectious virus particles, the overall yield of vaccine was 7-10% as determined by a VP2-based quantitative ELISA. Using chromatography as the downstream purification, the virus yield was 30-43%. To retain the integrity of virus neutralization epitopes and the stability of the vaccine product, the best virus inactivation was found to be 0.025% formalin-treatment at 37 °C for 3 to 6 days. Furthermore, the formalin-inactivated virion vaccine candidate was found to be stable for >18 months at 4 °C and a microgram of viral proteins formulated with alum adjuvant could induce strong virus-neutralizing antibody responses in mice, rats, rabbits, and non-human primates. These

  15. Calcium addition in straw gasification

    DEFF Research Database (Denmark)

    Risnes, H.; Fjellerup, Jan Søren; Henriksen, Ulrik Birk

    2003-01-01

    The present work focuses on the influence of calcium addition in gasification. The inorganic¿organic element interaction as well as the detailed inorganic¿inorganic elements interaction has been studied. The effect of calcium addition as calcium sugar/molasses solutions to straw significantly...

  16. Biomass gasification in the Netherlands

    Energy Technology Data Exchange (ETDEWEB)

    Van der Drift, A. [ECN Biomass and Energy Efficiency, Petten (Netherlands)

    2013-07-15

    This reports summarizes the activities, industries, and plants on biomass gasification in the Netherlands. Most of the initiatives somehow relate to waste streams, rather than clean biomass, which may seem logic for a densely populated country as the Netherlands. Furthermore, there is an increasing interest for the production of SNG (Substitute Natural Gas) from biomass, both from governments and industry.

  17. Behaviors of Char Gasification Based on Two-stage Gasifier of Biomass

    Science.gov (United States)

    Taniguchi, Miki; Sasauchi, Kenichi; Ahn, Chulju; Ito, Yusuke; Hayashi, Toshiaki; Akamatsu, Fumiteru

    In order to develop a small-scale gasifier in which biomass can be converted to energy with high efficiency, we planed a gasification process that consists of two parts: pyrolysis part (rotary kiln) and gasification part (downdraft gasifier). We performed fundamental experiments on gasification part and discussed the apropriate conditions such as air supply location, air ratio, air temperature and hearth load. The following results was found: 1) the air supply into the char bed is more effective than that into the gas phase, 2) we can have the maximum cold gas efficiency of 80% on the following conditions: air supply location: char layer, air temperature: 20°C, air ratio: 0.2. 3) As air temperature is higher, the cold gas efficiency is larger. As for the hearth load, the cold gas efficiency becomes higher and reaches the constant level. It is expected from the results that high temperature in the char layer is effective on the char gasification.

  18. Biogenic methane from hydrothermal gasification of biomass; Biogenes Methan durch hydrothermale Vergasung von Biomasse

    Energy Technology Data Exchange (ETDEWEB)

    Schubert, M.; Vogel, F.

    2007-09-15

    This final report for the Swiss Federal Office of Energy (SFOE) reports on work done in the area of gasification of biomass. The use of dung, manure and sewage sludge as sources of energy is described and discussed. Hydrothermal gasification is proposed as an alternative to conventional gas-phase processes. The aim of the project in this respect is discussed. Here, a catalytic process that demonstrates the gasification of wet biomass to synthetic natural gas (SNG) in a continuously operating plant on a laboratory scale is being looked at. Difficulties encountered in preliminary tests are discussed. Long-term catalyst stability and the installations for the demonstration of the process are discussed, and gasification tests with ethanol are commented on.

  19. Development of an advanced, continuous mild gasification process for the production of co-products (Task 1), Volume 1

    Energy Technology Data Exchange (ETDEWEB)

    Knight, R.A.; Gissy, J.L.; Onischak, M.; Babu, S.P.; Carty, R.H. (Institute of Gas Technology, Chicago, IL (United States)); Duthie, R.G. (Bechtel Group, Inc., San Francisco, CA (United States)); Wootten, J.M. (Peabody Holding Co., Inc., St. Louis, MO (United States))

    1991-09-01

    Under US DOE sponsorship, a project team consisting of the Institute of Gas Technology, Peabody Holding Company, and Bechtel Group, Inc. has been developing an advanced, mild gasification process to process all types of coal and to produce solid and condensable liquid co-products that can open new markets for coal. The three and a half year program (September 1987 to June 1991) consisted of investigations in four main areas. These areas are: (1) Literature Survey of Mild Gasification Processes, Co-Product Upgrading and Utilization, and Market Assessment; (2) Mild Gasification Technology Development: Process Research Unit Tests Using Slipstream Sampling; (3) Bench-Scale Char Upgrading Study; (4) Mild Gasification Technology Development: System Integration Studies. In this report, the literature and market assessment of mild gasification processes are discussed.

  20. INTEGRATED DESIGN AND ENGINEERING USING BUILDING INFORMATION MODELLING: A PILOT PROJECT OF SMALL-SCALE HOUSING DEVELOPMENT IN THE NETHERLANDS

    Directory of Open Access Journals (Sweden)

    Rizal Sebastian

    2010-11-01

    Full Text Available During the design phase, decisions are made that affect, on average, 70% of the life-cycle cost of a building. Therefore, collaborative design relying on multidisciplinary knowledge of the building life cycle is essential. Building information modelling (BIM makes it possible to integrate knowledge from various project participants that traditionally work in different phases of the building process. BIM has been applied in a number of large-scale projects in the industrial real estate and infrastructure sectors in different countries, including The Netherlands. The projects in the housing sector, however, are predominantly small scale and carried out by small and medium enterprises (SMEs. These SMEs are looking for practical and affordable BIM solutions for housing projects. This article reports a pilot project of small-scale housing development using BIM in the province of Zeeland, The Netherlands. The conceptual knowledge derived from European and national research projects is disseminated to the SMEs through a series of experimental working sessions. Action learning protocols within a pilot project are developed to ensure direct impacts in terms of cost reduction and quality improvement. The project shows that BIM can be applied without radical changes to the SMEs' information and communication technology systems or to their business organizations. DOI: 10.3763/aedm.2010.0116 Source: Architectural Engineering and Design Management, Volume 6, Number 2, 2010 , pp. 103-110(8

  1. Emission counter-measures in post-combustion CO2 capture: demonstration at pilot plant scale

    NARCIS (Netherlands)

    Miguel Mercader, F. de; Khakharia, P.M.; Ham, L.V. van der; Huizinga, A.; Kester, L.G.C.; Os, P.J. van; Goetheer. E.L.V.

    2013-01-01

    One of the objectives of the OCTAVIUS project is the demonstration of emission countermeasures for post-combustion CO2 capture. To accomplish it, an acid wash was designed and commissioned at TNO’s CO2 capture pilot plant, which is connected to a coal-fired power plant.

  2. Emission counter-measures in post-combustion CO2 capture: demonstration at pilot plant scale

    NARCIS (Netherlands)

    Miguel Mercader, F. de; Khakharia, P.M.; Ham, L.V. van der; Huizinga, A.; Kester, L.G.C.; Os, P.J. van; Goetheer. E.L.V.

    2013-01-01

    One of the objectives of the OCTAVIUS project is the demonstration of emission countermeasures for post-combustion CO2 capture. To accomplish it, an acid wash was designed and commissioned at TNO’s CO2 capture pilot plant, which is connected to a coal-fired power plant.

  3. PERSPECTIVE: REDD pilot project scenarios: are costs and benefits altered by spatial scale?

    Science.gov (United States)

    Carlson, Kimberly M.; Curran, Lisa M.

    2009-09-01

    area (Forest Carbon Portal 2009). From a time-series of Landsat satellite images, Gaveau et al calculate deforestation rates from 1990-2000 and 2000-2006. They apply these annual rates to deforestation probability maps, generated from forest condition in 2006 and six static spatial variables, to predict potential locations of future deforestation through 2030 under three different scenarios: (i) a business-as- usual with no REDD project; (ii) the current 7500 km2 project; and (iii) an extensive 65 000 km2 REDD scheme extending across the Aceh and Sumatra Utara provinces. Gaveau et al's chief contribution is identifying locations where forest carbon projects potentially have the greatest benefits for forest and orangutan conservation. By processing Landsat satellite imagery - now freely available - with relatively few spatial model inputs, this approach also has great potential for widespread application in tropical countries developing historical deforestation baselines. Yet Landsat satellite data also impose limitations for REDD. For example, Gaveau et al are unable to calculate forest degradation, which is highly problematic both to define and detect with Landsat imagery, yet critical especially in Indonesia with extensive logged forests (Curran et al 2004, Ramankutty et al 2007, Asner et al 2006). Nevertheless, Landsat remains one of the most appropriate satellite data products available for countries calculating previous rates of forest change. Assuming that technical roadblocks to REDD are overcome, another challenge surrounds assessing the feasibility of emission reduction scenarios, including those presented by Gaveau et al. Their estimates show that carbon and biodiversity gains would be 6- to 7-fold greater if the pilot project encompassed the 65 000 km2 northern Sumatra region. Yet, developers chose to implement this REDD project across 7500 km2, ~ 10% of Gaveau et al's expanded scenario region. If REDD programs are to be realized across large spatial scales

  4. Partial degradation of five pesticides and an industrial pollutant by ozonation in a pilot-plant scale reactor

    Energy Technology Data Exchange (ETDEWEB)

    Maldonado, M.I. [PSA - Plataforma Solar de Almeria, CIEMAT, Crta Senes km 4, Tabernas, Almeria 04200 (Spain); Malato, S. [PSA - Plataforma Solar de Almeria, CIEMAT, Crta Senes km 4, Tabernas, Almeria 04200 (Spain); Perez-Estrada, L.A. [PSA - Plataforma Solar de Almeria, CIEMAT, Crta Senes km 4, Tabernas, Almeria 04200 (Spain); Gernjak, W. [PSA -Plataforma Solar de Almeria, CIEMAT, Crta Senes km 4, Tabernas, Almeria 04200 (Spain); Oller, I. [PSA - Plataforma Solar de Almeria, CIEMAT, Crta Senes km 4, Tabernas, Almeria 04200 (Spain); Domenech, Xavier [Departament de Quimica, Edifici Cn, Universitat Autonoma de Barcelona, E-08193 Bellaterra, Barcelona (Spain); Peral, Jose [Departament de Quimica, Edifici Cn, Universitat Autonoma de Barcelona, E-08193 Bellaterra, Barcelona (Spain)]. E-mail: jose.peral@uab.es

    2006-11-16

    Aqueous solutions of a mixture of several pesticides (alachlor, atrazine, chlorfenvinphos, diuron and isoproturon), considered PS (priority substances) by the European Commission, and an intermediate product of the pharmaceutical industry ({alpha}-methylphenylglycine, MPG) chosen as a model industrial pollutant, have been degraded at pilot-plant scale using ozonation. This study is part of a large research project [CADOX Project, A Coupled Advanced Oxidation-Biological Process for Recycling of Industrial Wastewater Containing Persistent Organic Contaminants, Contract No.: EVK1-CT-2002-00122, European Commission, http://www.psa.es/webeng/projects/cadox/index.html[1

  5. Fe(II) oxidation during acid mine drainage neutralization in a pilot-scale sequencing batch reactor

    CSIR Research Space (South Africa)

    Zvimba, JN

    2013-10-01

    Full Text Available the suspended solids impacted more positively on Fe(II) oxidation during pilot scale AMD neutralization in a SBR, a phenomenon ascribed to generation of acidity by hydrolysis of Fe(II) as shown in equation 2. Figure 3 shows the chemical behavior... to the acidity generation resulting from hydrolysis of Fe(III) (Reaction 2) that would require further neutralization by CaCO3 (Reaction 3), and as such promotes further CaCO3 dissolution with AMD pH increasing to above 6.8 following complete Fe(II) oxidation...

  6. Final Report: Pilot-Scale X-Flow Filtration Test - Env C Plus Entrained Solids Plus Sr/TRU

    Energy Technology Data Exchange (ETDEWEB)

    Duignan, M.R.

    2000-07-27

    This report discusses the results of the operation of a cross-flow filter in a pilot-scale experimental facility that was designed, built, and run by the Experimental Thermal Fluids Laboratory of the Savannah River Technology Center of the Westinghouse Savannah River Company. This filtration technology was evaluated for its inclusion in the pretreatment section of the nuclear waste stabilization plant being designed by BNFL, Inc. The plant will be built at the U.S. Department of Energy's Hanford Site as part of the River Protection Project.

  7. A comparison of impulse drying to double felted pressing on pilot- scale shoe presses and roll presses

    Energy Technology Data Exchange (ETDEWEB)

    Orloff, D.I.

    1992-08-01

    Pilot-scale shoe press and roll press experiments have been conducted to compare impulse drying and double felted pressing. Both ceramic coated and Beloit Type C press rolls have been evaluated. The experiments show that impulse drying can provide significantly higher outgoing solids than double felled pressing at the same impulse. For example, at an impulse of 0.234 MPa seconds (34 psi seconds), sheets at an ingoing solids of 52% were impulse dried (using the Beloit Type C press roll) to 68% solids while optimized double felled pressing could only yield press dryness of, at most, 60%.

  8. Hanford Waste Vitrification Program process development: Melt testing subtask, pilot-scale ceramic melter experiment, run summary

    Energy Technology Data Exchange (ETDEWEB)

    Nakaoka, R.K.; Bates, S.O.; Elmore, M.R.; Goles, R.W.; Perez, J.M.; Scott, P.A.; Westsik, J.H.

    1996-03-01

    Hanford Waste Vitrification Program (HWVP) activities for FY 1985 have included engineering and pilot-scale melter experiments HWVP-11/HBCM-85-1 and HWVP-12/PSCM-22. Major objectives designated by HWVP fo these tests were to evaluate the processing characteristics of the current HWVP melter feed during actual melter operation and establish the product quality of HW-39 borosilicate glass. The current melter feed, defined during FY 85, consists of reference feed (HWVP-RF) and glass-forming chemicals added as frit.

  9. Fluid-Bed Testing of Greatpoint Energy's Direct Oxygen Injection Catalytic Gasification Process for Synthetic Natural Gas and Hydrogen Coproduction Year 6 - Activity 1.14 - Development of a National Center for Hydrogen Technology

    Energy Technology Data Exchange (ETDEWEB)

    Swanson, Michael; Henderson, Ann

    2012-04-01

    The GreatPoint Energy (GPE) concept for producing synthetic natural gas and hydrogen from coal involves the catalytic gasification of coal and carbon. GPE’s technology “refines” coal by employing a novel catalyst to “crack” the carbon bonds and transform the coal into cleanburning methane (natural gas) and hydrogen. The GPE mild “catalytic” gasifier design and operating conditions result in reactor components that are less expensive and produce pipeline-grade methane and relatively high purity hydrogen. The system operates extremely efficiently on very low cost carbon sources such as lignites, subbituminous coals, tar sands, petcoke, and petroleum residual oil. In addition, GPE’s catalytic coal gasification process eliminates troublesome ash removal and slagging problems, reduces maintenance requirements, and increases thermal efficiency, significantly reducing the size of the air separation plant (a system that alone accounts for 20% of the capital cost of most gasification systems) in the catalytic gasification process. Energy & Environmental Research Center (EERC) pilot-scale gasification facilities were used to demonstrate how coal and catalyst are fed into a fluid-bed reactor with pressurized steam and a small amount of oxygen to “fluidize” the mixture and ensure constant contact between the catalyst and the carbon particles. In this environment, the catalyst facilitates multiple chemical reactions between the carbon and the steam on the surface of the coal. These reactions generate a mixture of predominantly methane, hydrogen, and carbon dioxide. Product gases from the process are sent to a gas-cleaning system where CO{sub 2} and other contaminants are removed. In a full-scale system, catalyst would be recovered from the bottom of the gasifier and recycled back into the fluid-bed reactor. The by-products (such as sulfur, nitrogen, and CO{sub 2}) would be captured and could be sold to the chemicals and petroleum industries, resulting in

  10. Fluid-Bed Testing of Greatpoint Energy's Direct Oxygen Injection Catalytic Gasification Process for Synthetic Natural Gas and Hydrogen Coproduction Year 6 - Activity 1.14 - Development of a National Center for Hydrogen Technology

    Energy Technology Data Exchange (ETDEWEB)

    Swanson, Michael; Henderson, Ann

    2012-04-01

    The GreatPoint Energy (GPE) concept for producing synthetic natural gas and hydrogen from coal involves the catalytic gasification of coal and carbon. GPE’s technology “refines” coal by employing a novel catalyst to “crack” the carbon bonds and transform the coal into cleanburning methane (natural gas) and hydrogen. The GPE mild “catalytic” gasifier design and operating conditions result in reactor components that are less expensive and produce pipeline-grade methane and relatively high purity hydrogen. The system operates extremely efficiently on very low cost carbon sources such as lignites, subbituminous coals, tar sands, petcoke, and petroleum residual oil. In addition, GPE’s catalytic coal gasification process eliminates troublesome ash removal and slagging problems, reduces maintenance requirements, and increases thermal efficiency, significantly reducing the size of the air separation plant (a system that alone accounts for 20% of the capital cost of most gasification systems) in the catalytic gasification process. Energy & Environmental Research Center (EERC) pilot-scale gasification facilities were used to demonstrate how coal and catalyst are fed into a fluid-bed reactor with pressurized steam and a small amount of oxygen to “fluidize” the mixture and ensure constant contact between the catalyst and the carbon particles. In this environment, the catalyst facilitates multiple chemical reactions between the carbon and the steam on the surface of the coal. These reactions generate a mixture of predominantly methane, hydrogen, and carbon dioxide. Product gases from the process are sent to a gas-cleaning system where CO{sub 2} and other contaminants are removed. In a full-scale system, catalyst would be recovered from the bottom of the gasifier and recycled back into the fluid-bed reactor. The by-products (such as sulfur, nitrogen, and CO{sub 2}) would be captured and could be sold to the chemicals and petroleum industries, resulting in

  11. Gas mixing in a pilot scale (500 KW{sub th}) air blown circulating fluidised bed biomass gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Kersten, S.R.A.; Moonen, R.H.W.; Oosting, T.P. [ECN Biomass, Petten (Netherlands); Prins, W.; Van Swaaij, W.P.M. [Faculty of Chemical Engineering, University of Twente, Enschede (Netherlands)

    2000-07-01

    To study the gas mixing capacity of circulating fluidised bed (CFB) biomass gasifiers, radial and axial gas concentration profiles have been measured and interpreted in both a hot pilot scale biomass gasifier (100 kg/hr fuel) and a cold-flow set-up. The presented data of the pilot scale gasifier are unique and provide new insight in the radial gas mixing capacity of circulating fluidised bed gasifiers. Gas mixing is an important process because the effectiveness of a CFB biomass gasifier, regarding conversion of carbon and tars in the product gas, depends among other things on the degree of reactant mixing. At five different axial positions, in the pilot plant, especially developed probes are installed to withdraw gases from the interior of the reactor. They can be moved freely over the reactor diameter, so full radial profiles can be obtained at each axial position. In the cold-flow set-up similar probes are used to determine radial dispersion coefficients as a function of process variables such as solids flux, gas velocity and additional internals. Considerable radial gas phase concentration gradients have been observed in the pilot plant gasifier, with a difference between wall and centre concentrations up to a factor 3. It must be concluded that the radial gas mixing is far from ideal. On basis of these pilot plant data and a suitable reactor model it can be concluded that the radial Peclet number of the dilute region is in the order of 1000. Such a value excludes the radial mixing of gases almost entirely. Simulations indicate that the occurrence of a parabolic gas velocity profile (also observed in earlier hydrodynamic studies) and a possibly non-uniform biomass distribution, are major causes for steep gradients in the radial gas concentration profiles. From the experiments in the cold-flow set-up it can be concluded that in the dilute region of the riser the radial mixing intensity decreases due to presence of solids. This can be ascribed to a reducing

  12. A 12-MW-scale pilot study of in-duct scrubbing (IDS) using a rotary atomizer

    Energy Technology Data Exchange (ETDEWEB)

    Samuel, E.A.; Murphy, K.R.; Demian, A.

    1989-11-01

    A low-cost, moderate-removal efficiency, flue gas desulfurization (FGD) technology was selected by the US Department of Energy for pilot demonstration in its Acid Rain Precursor Control Technology Initiative. The process, identified as In-Duct Scrubbing (IDS), applies rotary atomizer techniques developed for lime-based spray dryer FGD while utilizing existing flue gas ductwork and particulate collectors. IDS technology is anticipated to result in a dry desulfurization process with a moderate removal efficiency (50% or greater) for high-sulfur coal-fired boilers. The critical elements for successful application are: (1) adequate mixing of sorbent droplets with flue gas for efficient reaction contact, (2) sufficient residence time to produce a non-wetting product, and (3) appropriate ductwork cross-sectional area to prevent deposition of wet reaction products before particle drying is comple. The ductwork in many older plants, previously modified to meet 1970 Clean Air Act requirements for particulate control, usually meet these criteria. A 12 MW-scale IDS pilot plant was constructed at the Muskingum River Plant of the American Electric Power System. The pilot plant, which operates from a slipstrem attached to the air-preheater outlet duct from the Unit 5 boiler at the Muskingum River Plant (which burns about 4% sulfur coal), is equipped with three atomizer stations to test the IDS concept in vertical and horizontal configurations. In addition, the pilot plant is equipped to test the effect of injecting IDS off- product upstream of the atomizer, on SO{sub 2}and NO{sub x} removals.

  13. A 12-MW-scale pilot study of in-duct scrubbing (IDS) using a rotary atomizer

    Energy Technology Data Exchange (ETDEWEB)

    Samuel, E.A.; Murphy, K.R.; Demian, A.

    1989-11-01

    A low-cost, moderate-removal efficiency, flue gas desulfurization (FGD) technology was selected by the US Department of Energy for pilot demonstration in its Acid Rain Precursor Control Technology Initiative. The process, identified as In-Duct Scrubbing (IDS), applies rotary atomizer techniques developed for lime-based spray dryer FGD while utilizing existing flue gas ductwork and particulate collectors. IDS technology is anticipated to result in a dry desulfurization process with a moderate removal efficiency (50% or greater) for high-sulfur coal-fired boilers. The critical elements for successful application are: (1) adequate mixing of sorbent droplets with flue gas for efficient reaction contact, (2) sufficient residence time to produce a non-wetting product, and (3) appropriate ductwork cross-sectional area to prevent deposition of wet reaction products before particle drying is comple. The ductwork in many older plants, previously modified to meet 1970 Clean Air Act requirements for particulate control, usually meet these criteria. A 12 MW-scale IDS pilot plant was constructed at the Muskingum River Plant of the American Electric Power System. The pilot plant, which operates from a slipstrem attached to the air-preheater outlet duct from the Unit 5 boiler at the Muskingum River Plant (which burns about 4% sulfur coal), is equipped with three atomizer stations to test the IDS concept in vertical and horizontal configurations. In addition, the pilot plant is equipped to test the effect of injecting IDS off- product upstream of the atomizer, on SO{sub 2}and NO{sub x} removals.

  14. Reed as a gasification fuel: a comparison with woody fuels

    Directory of Open Access Journals (Sweden)

    S. Link

    2013-10-01

    Full Text Available Reed and coniferous wood can be used for energy production via thermochemical conversion, for instance by gasification. The rate-determining step of the gasification process is the reaction between the char and the gaseous environment in the gasifier, whose rate depends on variables such as pressure, temperature, particle size, mineral matter content, porosity, etc. It is known that reactivity can be improved by increasing the temperature, but on the other hand the temperature achieved in the reactor is limited due to the ash fusion characteristics. Usually, the availability of reed as a fuel is locally modest and, therefore, it must be blended with other fuels such as wood. Blending of fuels brings together several problems relating to ash behaviour, i.e. ash fusion issues. Because there is no correlation between the ash fusion characteristics of biomass blends and their individual components, it is essential to carry out prior laboratory-scale ash fusion tests on the blends. This study compares the reactivity of reed and coniferous wood, and the ash fusion characteristics of blends of reed and coniferous wood ashes. When compared with Douglas fir and reed chars, pine pellets have the highest reactivity. Reed char exhibits the lowest reactivity and, therefore, it is advantageous to gasify reed alone at higher gasification temperatures because the ash fusion temperatures of reed are higher than those of woody fuels. The ash produced by reed and wood blends can melt at lower temperatures than ash from both reed and wood gasified separately. Due to this circumstance the gasification temperature should be chosen carefully when gasification of blends is carried out.

  15. Coal gasification. Quarterly report, October-December 1978

    Energy Technology Data Exchange (ETDEWEB)

    1979-09-01

    DOE's program for the conversion of coal to gaseous fuels was started by two of its predecessor agencies: the Office of Coal Research (OCR) and ERDA. The US Bureau of Mines, Department of Interior, had previously done research in the 1930's. Both high- and low-Btu gasification processes are being developed. High-Btu gas can be distributed economically to consumers in the same pipeline systems now used to carry natural gas. Low-Btu gas, the cheapest of the gaseous fuels produced from coal, can be used economically only on site, either for electric power generation or by industrial and petrochemical plants. The conversion of coal to high-Btu gas requires a chemical and physical transformation of solid coal. Coals have widely differing chemical and physical properties depending on where they are mined, and are difficult to process. Therefore, to develop the most suitable techniques for gasifying coal, DOE, together with the American Gas Association (AGA), is sponsoring the development of several conversion processes. Although the basic coal-gasification chemical reactions are the same for each process, each of the processes under development have unique characteristics. There are, for example, important differences in reactor configurations and methods of supplying heat for gasification. Moreover, because these processes require high temperatures, because some require high pressures, and because all produce corrosive and chemically-active gases, resistant alloys and new pressure vessels must be developed to obtain reliable performance. A number of the processes for converting coal to high-Btu gas have reached the pilot plant stage. Laboratory research is also continuing in order to develop data for verifying the feasibility of each specific process and for supporting the operation of each plant. Responsibility for designing, constructing, and operating these pilot plants is contracted to individual companies. Each process is described briefly.

  16. OPERATING SPECIFICATIONS OF CATALYTIC CLEANING OF GAS FROM BIOMASS GASIFICATION

    Directory of Open Access Journals (Sweden)

    Martin Lisý

    2015-12-01

    Full Text Available The paper focuses on the theoretical description of the cleaning of syngas from biomass and waste gasification using catalytic methods, and on the verification of the theory through experiments. The main obstruction to using syngas from fluid gasification of organic matter is the presence of various high-boiling point hydrocarbons (i.e., tar in the gas. The elimination of tar from the gas is a key factor in subsequent use of the gas in other technologies for cogeneration of electrical energy and heat. The application of a natural or artificial catalyst for catalytic destruction of tar is one of the methods of secondary elimination of tar from syngas. In our experiments, we used a natural catalyst (dolomite or calcium magnesium carbonate from Horní Lánov with great mechanical and catalytic properties, suitable for our purposes. The advantages of natural catalysts in contrast to artificial catalysts include their availability, low purchase prices and higher resilience to the so-called catalyst poison. Natural calcium catalysts may also capture undesired compounds of sulphure and chlorine. Our paper presents a theoretical description and analysis of catalytic destruction of tar into combustible gas components, and of the impact of dolomite calcination on its efficiency. The efficiency of the technology is verified in laboratories. The facility used for verification was a 150 kW pilot gasification unit with a laboratory catalytic filter. The efficiency of tar elimination reached 99.5%, the tar concentration complied with limits for use of the gas in combustion engines, and the tar content reached approximately 35 mg/mn3. The results of the measurements conducted in laboratories helped us design a pilot technology for catalytic gas cleaning.

  17. Hydrothermal and alkaline hydrothermal pretreatments plus anaerobic digestion of sewage sludge for dewatering and biogas production: Bench-scale research and pilot-scale verification.

    Science.gov (United States)

    Li, Chunxing; Wang, Xingdong; Zhang, Guangyi; Yu, Guangwei; Lin, Jingjiang; Wang, Yin

    2017-06-15

    To test the feasibility and practicability of the process combing hydrothermal pretreatment for dewatering with biogas production for full utilization of sewage sludge, hydrothermal/alkaline hydrothermal pretreatments and in turn anaerobic digestion of the filtrates obtained after dewatering the pretreated sludge were performed at bench- and pilot-scales. The hydrothermal temperature fell within the range of 140 °C-220 °C and the pretreatment time varied from 30 min to 120 min. For the alkaline hydrothermal pretreatment the pH value of the sludge was adjusted to 9.0-11.0 by adding Ca(OH)2. The results showed that the dewaterability of the sewage sludge was improved with increasing pretreatment temperature but the impact of the pretreatment time was not significant. The addition of Ca(OH)2 gave better performance on the subsequent mechanical dewatering of the pretreated sludge compared to pure hydrothermal pretreatment, and the higher the pH value was, the better the dewaterability of the pretreated sludge was. The conditions of 180 °C/30 min and 160 °C/60 min/pH = 10.0 (for hydrothermal and alkaline hydrothermal pretreatments, respectively) resulted in relatively good results in the theoretical energy balance, which were verified in the pilot-scale tests. Based on the data from the pilot tests, the alkaline hydrothermal process realized self-sufficiency in energy at the cost of a proper amount of CaO. Copyright © 2017 Elsevier Ltd. All rights reserved.

  18. Development and psychometric evaluation of the Primary Health Care Engagement (PHCE) Scale: a pilot survey of rural and remote nurses.

    Science.gov (United States)

    Kosteniuk, Julie G; Wilson, Erin C; Penz, Kelly L; MacLeod, Martha L P; Stewart, Norma J; Kulig, Judith C; Karunanayake, Chandima P; Kilpatrick, Kelley

    2016-01-01

    To report the development and psychometric evaluation of a scale to measure rural and remote (rural/remote) nurses' perceptions of the engagement of their workplaces in key dimensions of primary health care (PHC). Amidst ongoing PHC reforms, a comprehensive instrument is needed to evaluate the degree to which rural/remote health care settings are involved in the key dimensions that characterize PHC delivery, particularly from the perspective of professionals delivering care. This study followed a three-phase process of instrument development and psychometric evaluation. A literature review and expert consultation informed instrument development in the first phase, followed by an iterative process of content evaluation in the second phase. In the final phase, a pilot survey was undertaken and item discrimination analysis employed to evaluate the internal consistency reliability of each subscale in the preliminary 60-item Primary Health Care Engagement (PHCE) Scale. The 60-item scale was subsequently refined to a 40-item instrument. The pilot survey sample included 89 nurses in current practice who had experience in rural/remote practice settings. Participants completed either a web-based or paper survey from September to December, 2013. Following item discrimination analysis, the 60-item instrument was refined to a 40-item PHCE Scale consisting of 10 subscales, each including three to five items. Alpha estimates of the 10 refined subscales ranged from 0.61 to 0.83, with seven of the subscales demonstrating acceptable reliability (α ⩾ 0.70). The refined 40-item instrument exhibited good internal consistency reliability (α=0.91). The 40-item PHCE Scale may be considered for use in future studies regardless of locale, to measure the extent to which health care professionals perceive their workplaces to be engaged in key dimensions of PHC.

  19. Pilot scale production of the vaccine adjuvant Proteoliposome derived Cochleates (AFCo1) from Neisseria meningitidis serogroup B.

    Science.gov (United States)

    Zayas, Caridad; González, Domingo; Acevedo, Reinaldo; del Campo, Judith; Lastre, Miriam; González, Elizabeth; Romeu, Belkis; Cuello, Maribel; Balboa, Julio; Cabrera, Osmir; Guilherme, Luisa; Pérez, Oliver

    2013-01-01

    The use of new adjuvants in vaccine formulations is a subject of current research. Only few parenteral adjuvants have been licensed. We have developed a mucosal and parenteral adjuvant known as AFCo1 (Adjuvant Finlay Cochleate 1, derived from proteoliposomes of N. meningitidis B) using a dialysis procedure to produce them on lab scale. The immunogenicity of the AFCo1 produced by dialysis has been already evaluated, but it was necessary to demonstrate the feasibility of a larger-scale manufacturing process. Therefore, we used a crossflow diafiltration system (CFS) that allows easy scale up to obtain large batches in an aseptic environment. The aim of this work was to produce AFCo1 on pilot scale, while conserving the adjuvant properties. The proteoliposomes (raw material) were resuspended in a buffer containing sodium deoxycholate and were transformed into AFCo1 under the action of a calcium forming buffer. The detergent was removed from the protein solution by diafiltration to a constant volume. In this CFS, we used a hollow fiber cartridge from Amicon (polysulfona cartridge of 10 kDa porosity, 1mm channel diameter of fiber and 0.45 m² area of filtration), allowing production of a batch of up to 20 L. AFCo1 were successfully produced by tangential filtration to pilot scale. The batch passed preliminary stability tests. Nasal immunization of BALB/c mice, induced specific saliva IgA and serum IgG. The induction of Th1 responses were demonstrated by the induction of IgG2a, IFNγ and not IL-5. The adjuvant action over Neisseria (self) antigens and with co-administered (heterologous) antigens such as ovalbumin and a synthetic peptide from haemolytic Streptococcus B was also demonstrated.

  20. TASK 3: PILOT PLANT GASIFIER TESTING

    Energy Technology Data Exchange (ETDEWEB)

    Fusselman, Steve

    2015-11-01

    Aerojet Rocketdyne (AR) has developed an innovative gasifier concept incorporating advanced technologies in ultra-dense phase dry feed system, rapid mix injector, and advanced component cooling to significantly improve gasifier performance, life, and cost compared to commercially available state-of-the-art systems. Design, fabrication and initial testing of the pilot plant compact gasifier was completed in 2011 by a development team led by AR. Findings from this initial test program, as well as subsequent gasifier design and pilot plant testing by AR, identified a number of technical aspects to address prior to advancing into a demonstration-scale gasifier design. Key among these were an evaluation of gasifier ability to handle thermal environments with highly reactive coals; ability to handle high ash content, high ash fusion temperature coals with reliable slag discharge; and to develop an understanding of residual properties pertaining to gasification kinetics as carbon conversion approaches 99%. The gasifier did demonstrate the ability to withstand the thermal environments of highly reactive Powder River Basin coal, while achieving high carbon conversion in < 0.15 seconds residence time. Continuous operation with the high ash fusion temperature Xinyuan coal was demonstrated in long duration testing, validating suitability of outlet design as well as downstream slag discharge systems. Surface area and porosity data were obtained for the Xinyuan and Xinjing coals for carbon conversion ranging from 85% to 97%, and showed a pronounced downward trend in surface area per unit mass carbon as conversion increased. Injector faceplate measurements showed no incremental loss of material over the course of these experiments, validating the commercially traceable design approach and supportive of long injector life goals. Hybrid testing of PRB and natural gas was successfully completed over a wide range of natural gas feed content, providing test data to anchor predictions

  1. Results of a Pilot-Scale Disinfection Test using Peracetic Acid (PAA) at the Oak Ridge National Laboratory (ORNL) Sewage Treatment Plant (STP)

    Energy Technology Data Exchange (ETDEWEB)

    Taylor, Paul Allen [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-03-01

    The purpose of this report is to present the results of a small pilot-scale test using PAA to disinfect a side stream of the effluent from the ORNL STP. These results provide the basis for requesting approval for full-scale use of PAA at the ORNL STP.

  2. Demonstration plasma gasification/vitrification system for effective hazardous waste treatment.

    Science.gov (United States)

    Moustakas, K; Fatta, D; Malamis, S; Haralambous, K; Loizidou, M

    2005-08-31

    Plasma gasification/vitrification is a technologically advanced and environmentally friendly method of disposing of waste, converting it to commercially usable by-products. This process is a drastic non-incineration thermal process, which uses extremely high temperatures in an oxygen-starved environment to completely decompose input waste material into very simple molecules. The intense and versatile heat generation capabilities of plasma technology enable a plasma gasification/vitrification facility to treat a large number of waste streams in a safe and reliable manner. The by-products of the process are a combustible gas and an inert slag. Plasma gasification consistently exhibits much lower environmental levels for both air emissions and slag leachate toxicity than other thermal technologies. In the framework of a LIFE-Environment project, financed by Directorate General Environment and Viotia Prefecture in Greece, a pilot plasma gasification/vitrification system was designed, constructed and installed in Viotia Region in order to examine the efficiency of this innovative technology in treating industrial hazardous waste. The pilot plant, which was designed to treat up to 50kg waste/h, has two main sections: (i) the furnace and its related equipment and (ii) the off-gas treatment system, including the secondary combustion chamber, quench and scrubber.

  3. Application of CaO-Based Bed Material for Dual Fluidized Bed Steam Biomass Gasification

    Science.gov (United States)

    Koppatz, S.; Pfeifer, C.; Kreuzeder, A.; Soukup, G.; Hofbauer, H.

    Gasification of biomass is a suitable option for decentralized energy supply based on renewable sources in the range of up to 50 MW fuel input. The paper presents the dual fluidized bed (DFB) steam gasification process, which is applied to generate high quality and nitrogen-free product gas. Essential part of the DFB process is the bed material used in the fluidized reactors, which has significant impact on the product gas quality. By the use of catalytically active bed materials the performance of the overall process is increased, since the bed material favors reactions of the steam gasification. In particular, tar reforming reactions are favored. Within the paper, the pilot plant based on the DFB process with 100kW fuel input at Vienna University of Technology, Austria is presented. Actual investigations with focus on CaO-based bed materials (limestone) as well as with natural olivine as bed material were carried out at the pilot plant. The application of CaO-based bed material shows mainly decreased tar content in the product gas in contrast to experiments with olivine as bed material. The paper presents the results of steam gasification experiments with limestone and olivine, whereby the product gas composition as well as the tar content and the tar composition are outlined.

  4. Biomass gasification in ABFB : Tar mitigation

    OpenAIRE

    Vera, Nemanova

    2014-01-01

    Biomass gasification may be an attractive alternative for meeting future energy demand. Although gasification is a mature technology, it has yet to be fully commercialised due to tar formation. This study focuses on the tar mitigation in gas produced in an atmospheric bubbling fluidised bed (ABFB) gasification system. Previous studies indicated significant tar variability along the system. In this work the experimental procedure has been improved for reliable results and better understanding ...

  5. Underground Coal Gasification - Experience of ONGC

    Science.gov (United States)

    Jain, P. K.

    2017-07-01

    Underground Coal Gasification (UCG) is expected to be game changer for nation like ours that requires large amounts of energy but have few natural resources other than coal. ONGC, being an integrated energy company and due to synergy between E & P operations and UCG, envisaged opportunities in UCG business. Its first campaign on UCG started in 1980s. With its initiative, a National Committee for UCG was constituted with representatives from Ministry of Petroleum, Dept. of Coal, CSIR, CMPDIL, State of Gujarat and ONGC for experimenting a pilot. It was decided in mid-1986 to carry out a UCG pilot in Sobhasan area of Mehsana district which was to be funded by OIDB. Two information wells were drilled to generate geological, geophysical, geo-hydrological data and core/coal samples. 3-D seismic survey data of Mehsana area was processed and interpreted and geological model was prepared. Basic designing of pilot project, drilling and completion, strategy of process wells and designing of surface facilities were carried out. The project could not be pursued further due to escalation in cost and contractual difficulty with design consultant. ONGC second UCG campaign commenced with signing of an agreement of collaboration (AOC) with Skochinsky Institute of Mining (SIM), Russia on 25th November 2004 for Underground Coal Gasification (UCG). In parallel, MOUs were signed with major coal and power companies, namely, Gujarat Industries Power Company Ltd (GIPCL), Gujarat Mineral Development Corporation Ltd (GMDC), Coal India Ltd (CIL), Singareni Colliery Company Ltd (SCCL) and NLC India Ltd. Under the AOC, suitability study was carried out for different sites belonging to MOU companies. Only Vastan mine block, Nani Naroli, Surat, Gujarat was found to be suitable for UCG. Therefore, subsequent stages of detailed characterization & pilot layout, detailed engineering design were taken up for Vastan site. After enormous efforts for quite long since 2006, in the absence of UCG policy

  6. Simulating the gas hydrate production test at Mallik using the pilot scale pressure reservoir LARS

    Science.gov (United States)

    Heeschen, Katja; Spangenberg, Erik; Schicks, Judith M.; Priegnitz, Mike; Giese, Ronny; Luzi-Helbing, Manja

    2014-05-01

    LARS, the LArge Reservoir Simulator, allows for one of the few pilot scale simulations of gas hydrate formation and dissociation under controlled conditions with a high resolution sensor network to enable the detection of spatial variations. It was designed and built within the German project SUGAR (submarine gas hydrate reservoirs) for sediment samples with a diameter of 0.45 m and a length of 1.3 m. During the project, LARS already served for a number of experiments simulating the production of gas from hydrate-bearing sediments using thermal stimulation and/or depressurization. The latest test simulated the methane production test from gas hydrate-bearing sediments at the Mallik test site, Canada, in 2008 (Uddin et al., 2011). Thus, the starting conditions of 11.5 MPa and 11°C and environmental parameters were set to fit the Mallik test site. The experimental gas hydrate saturation of 90% of the total pore volume (70 l) was slightly higher than volumes found in gas hydrate-bearing formations in the field (70 - 80%). However, the resulting permeability of a few millidarcy was comparable. The depressurization driven gas production at Mallik was conducted in three steps at 7.0 MPa - 5.0 MPa - 4.2 MPa all of which were used in the laboratory experiments. In the lab the pressure was controlled using a back pressure regulator while the confining pressure was stable. All but one of the 12 temperature sensors showed a rapid decrease in temperature throughout the sediment sample, which accompanied the pressure changes as a result of gas hydrate dissociation. During step 1 and 2 they continued up to the point where gas hydrate stability was regained. The pressure decreases and gas hydrate dissociation led to highly variable two phase fluid flow throughout the duration of the simulated production test. The flow rates were measured continuously (gas) and discontinuously (liquid), respectively. Next to being discussed here, both rates were used to verify a model of gas

  7. Evaluation and modeling of biochemical methane potential (BMP) of landfilled solid waste: a pilot scale study

    DEFF Research Database (Denmark)

    Bilgili, M Sinan; Demir, Ahmet; Varank, Gamze

    2009-01-01

    The main goal of this study was to present a comparison of landfill performance with respect to solids decomposition. Biochemical methane potential (BMP) test was used to determine the initial and the remaining CH(4) potentials of solid wastes during 27 months of landfilling operation in two pilot...... and R2 reactors were 0.01571 and 0.01195 1/d, respectively. The correlation between the model and the experimental parameters was more than 95%, showing the good fit of the model....

  8. Simulation analysis of wastes gasification technologies

    Directory of Open Access Journals (Sweden)

    Stępień Leszek

    2017-01-01

    Full Text Available Each year a significant growth in the amount of wastes generated is observed. Due to this fact technologies enabling utilization of wastes are needed. One of the ways to utilizes wastes is thermal conversion. Most widely used technology for thermal conversion is gasification that enables to produce syngas that can be either combusted or directed to further synthesis to produce methanol or liquid fuels. There are several commercially available technologies that enable to gasify wastes. The first part of this study is subjected to general description of waste gasification process. Furthermore the analysis and comparison of commercially available gasification technologies is presented, including their process arrangement, limits and capabilities. Second part of the study is dedicated to the development of thermodynamic model for waste gasification. The model includes three zones of gasification reactors: drying, gasification and eventually ash melting. Modified Gibbs minimization method is used to simulate gasification process. The model is capable of predicting final gas composition as a function of temperature or equivalence ratio. Calculations are performed for a specified average wastes composition and different equivalence ratios of air to discuss its influence on the performance of gasification (temperature of the process and gas composition. Finally the model enables to calculate total energy balance of the process as well as gasification and final gas temperature.

  9. Plasma gasification of coal in different oxidants

    Energy Technology Data Exchange (ETDEWEB)

    Matveev, I.B.; Messerle, V.E.; Ustimenko, A.B. [Applied Plasma Technology, Mclean, VA (USA)

    2008-12-15

    Oxidant selection is the highest priority for advanced coal gasification-process development. This paper presents comparative analysis of the Powder River Basin bituminous-coal gasification processes for entrained-flow plasma gasifier. Several oxidants, which might be employed for perspective commercial applications, have been chosen, including air, steam/carbon-dioxide blend, carbon dioxide, steam, steam/air, steam/oxygen, and oxygen. Synthesis gas composition, carbon gasification degree, specific power consumptions, and power efficiency for these processes were determined. The influence of the selected oxidant composition on the gasification-process main characteristics have been investigated.