WorldWideScience

Sample records for pilot rotary kiln

  1. Mixing large and small particles in a pilot scale rotary kiln

    DEFF Research Database (Denmark)

    Nielsen, Anders Rooma; Aniol, Rasmus Wochnik; Larsen, Morten Boberg;

    2011-01-01

    The mixing of solid alternative fuel particles in cement raw materials was studied experimentally by visual observation in a pilot scale rotary kiln. Fuel particles were placed on top of the raw material bed prior to the experiment. The percentage of particles visible above the bed as a function...... of time was evaluated with the bed predominantly in the rolling bed mode. Experiments were conducted to investigate the effects of fuel particle size and shape, fuel particle density, rotary kiln fill degree and rotational speed. Large fuel particles and low-density fuel particles appeared more on top.......Results can be up-scaled to industrial conditions in cement rotary kilns and show that even relatively large fuel particles will predominantly be covered by raw material after less than 30s in the rotary kiln. This affects the heating and combustion mechanisms for the fuel particles....

  2. Devolatilization and Combustion of Tire Rubber and Pine Wood in a Pilot Scale Rotary Kiln

    DEFF Research Database (Denmark)

    Nielsen, Anders R.; Larsen, Morten B.; Glarborg, Peter

    2012-01-01

    Cement production is highly energy intensive and requires large quantities of fuels. For both economical and environmental reasons, there is an increasing tendency for utilization of alternative fuels in the cement industry, examples being tire derived fuels, waste wood, or different types...... of industrial waste. In this study, devolatilization and combustion of large particles of tire rubber and pine wood with equivalent diameters of 10 mm to 26 mm are investigated in a pilot scale rotary kiln able to simulate the process conditions present in the material inlet end of cement rotary kilns...

  3. Torrefaction of cedarwood in a pilot scale rotary kiln and the influence of industrial flue gas.

    Science.gov (United States)

    Mei, Yanyang; Liu, Rujie; Yang, Qing; Yang, Haiping; Shao, Jingai; Draper, Christopher; Zhang, Shihong; Chen, Hanping

    2015-02-01

    Torrefaction of cedarwood was performed in a pilot-scale rotary kiln at various temperatures (200, 230, 260 and 290°C). The torrefaction properties, the influence on the grindability and hydroscopicity of the torrefied biomass were investigated in detail as well as the combustion performance. It turned out that, compared with raw biomass, the grindability and the hydrophobicity of the torrefied biomass were significantly improved, and the increasing torrefaction temperature resulted in a decrease in grinding energy consumption and an increase in the proportion of smaller-sized particles. The use of industrial flue gas had a significant influence on the behavior of cedarwood during torrefaction and the properties of the resultant solid products. To optimize the energy density and energy yield, the temperature of torrefaction using flue gas should be controlled within 260°C. Additionally, the combustion of torrefied samples was mainly the combustion of chars, with similar combustion characteristics to lignite.

  4. Experimental and theoretical investigation on unburned coal char burnout in a pilot-scale rotary kiln

    Energy Technology Data Exchange (ETDEWEB)

    Federico Cangialosi; Francesco Di Canio; Gianluca Intini; Michele Notarnicola; Lorenzo Liberti; Giulio Belz; Pompilio Caramuscio [Technical University of Bari, Taranto (Italy). Department of Environmental Engineering and Sustainable Development

    2006-11-15

    Oxidation reactivity studies are imperative for improving carbon re-burn technologies and valuing the heat content of unburned carbon within coal combustion ashes. Non-isothermal, thermal gravimetric analysis (TGA) was used to examine the oxidation kinetics of unburned carbon in coal combustion fly ashes having different particle size distributions; TGA results were related to combustion efficiencies as measured in a bench-scale rotary kiln. The activation energy and pre-exponential factor were determined for the chemically-controlled reaction regime; the transition temperatures between chemically-controlled and partially diffusion-controlled combustion regimes were obtained for unburned carbon particles of different sizes. After the oxidation reaction rates were evaluated, the residence time distribution (RTD) of fly ashes in the rotary kiln were experimentally measured and the mean residence times related to process parameters, including the rotating velocity and kiln inclination. By comparing these results with an advective-dispersive model, the axial dispersion coefficient of fly ashes was determined. The reaction rates obtained by thermal analyses and the RTDs were used to predict combustion efficiencies within the kiln and oxidation conditions of unburned carbon using various processing options. 21 refs., 6 figs., 4 tabs.

  5. Emissions from carpet combustion in a pilot-scale rotary kiln: comparison with coal and particle-board combustion.

    Science.gov (United States)

    Konopa, Stephanie Lucero; Mulholland, James A; Realff, Matthew J; Lemieux, Paul M

    2008-08-01

    The use of post-consumer carpet as a potential fuel substitute in cement kilns and other high-temperature processes is being considered to address the problem of huge volumes of carpet waste and the opportunity of waste-to-energy recovery. Carpet represents a high volume waste stream, provides high energy value, and contains other recoverable materials for the production of cement. This research studied the emission characteristics of burning 0.46-kg charges of chopped nylon carpet squares, pulverized coal, and particle-board pellets in a pilot-scale natural gas-fired rotary kiln. Carpet was tested with different amounts of water added. Emissions of oxygen, carbon dioxide, nitric oxide (NO), sulfur dioxide (SO2), carbon monoxide (CO), and total hydrocarbons and temperatures were continuously monitored. It was found that carpet burned faster and more completely than coal and particle board, with a rapid volatile release that resulted in large and variable transient emission peaks. NO emissions from carpet combustion ranged from 0.06 to 0.15 g/MJ and were inversely related to CO emissions. Carpet combustion yielded higher NO emissions than coal and particle-board combustion, consistent with its higher nitrogen content. SO2 emissions were highest for coal combustion, consistent with its higher sulfur content than carpet or particle board. Adding water to carpet slowed its burn time and reduced variability in the emission transients, reducing the CO peak but increasing NO emissions. Results of this study indicate that carpet waste can be used as an effective alternative fuel, with the caveats that it might be necessary to wet carpet or chop it finely to avoid excessive transient puff emissions due to its high volatility compared with other solid fuels, and that controlled mixing of combustion air might be used to control NO emissions from nylon carpet.

  6. Coal desulfurization in a rotary kiln combustor

    Energy Technology Data Exchange (ETDEWEB)

    Cobb, J.T. Jr.

    1992-09-11

    The purpose of this project was to demonstrate the combustion of coal and coal wastes in a rotary kiln reactor with limestone addition for sulfur control. The rationale for the project was the perception that rotary systems could bring several advantages to combustion of these fuels, and may thus offer an alternative to fluid-bed boilers. Towards this end, an existing wood pyrolysis kiln (the Humphrey Charcoal kiln) was to be suitably refurbished and retrofitted with a specially designed version of a patented air distributor provided by Universal Energy, Inc. (UEI). As the project progressed beyond the initial stages, a number of issues were raised regarding the feasibility and the possible advantages of burning coals in a rotary kiln combustor and, in particular, the suitability of the Humphrey Charcoal kiln as a combustor. Instead, an opportunity arose to conduct combustion tests in the PEDCO Rotary Cascading-Bed Boiler (RCBB) commercial demonstration unit at the North American Rayon CO. (NARCO) in Elizabethton, TN. The tests focused on anthracite culm and had two objectives: (a) determine the feasibility of burning anthracite culms in a rotary kiln boiler and (b) obtain input for any further work involving the Humphrey Charcoal kiln combustor. A number of tests were conducted at the PEDCO unit. The last one was conducted on anthracite culm procured directly from the feed bin of a commercial circulating fluid-bed boiler. The results were disappointing; it was difficult to maintain sustained combustion even when large quantities of supplemental fuel were used. Combustion efficiency was poor, around 60 percent. The results suggest that the rotary kiln boiler, as designed, is ill-suited with respect to low-grade, hard to burn solid fuels, such as anthracite culm. Indeed, data from combustion of bituminous coal in the PEDCO unit suggest that with respect to coal in general, the rotary kiln boiler appears inferior to the circulating fluid bed boiler.

  7. Numerical Modeling of Rotary Kiln Productivity Increase

    OpenAIRE

    2013-01-01

    Rotary kilns are used in many industrial processes ranging from cement manufacturing to waste incineration. The operating conditions vary widely depending on the process. While there are many models available within the literature and industry, the wide range of operating conditions justifies further modeling work to improve the understanding of the processes taking place within the kiln. The kiln being studied in this work produces calcium aluminate cements (CAC). In a first stage of the pro...

  8. Lignite chemical conversion in an indirect heat rotary kiln gasifier

    Directory of Open Access Journals (Sweden)

    Hatzilyberis Kostas S.

    2006-01-01

    Full Text Available The results on the gasification of Greek lignite using two indirect heat (allothermal pilot rotary kiln gasifiers are reported in the present work. The development of this new reactor-gasifier concept intended for solid fuels chemical conversion exploits data and experience gained from the following two pilot plants. The first unit A (about 100 kg/h raw lignite demonstrated the production of a medium heating value gas (12-13 MJ/Nm3 with quite high DAF (dry ash free coal conversions, in an indirect heat rotary gasifier under mild temperature and pressure conditions. The second unit B is a small pilot size unit (about 10 kg/h raw lignite comprises an electrically heated rotary kiln, is an operation flexible and exhibits effective phase mixing and enhanced heat transfer characteristics. Greek lignite pyrolysis and gasification data were produced from experiments performed with pilot plant B and the results are compared with those of a theoretical model. The model assumes a scheme of three consecutive-partly parallel processes (i. e. drying, pyrolysis, and gasification and predicts DAF lignite conversion and gas composition in relatively good agreement with the pertinent experimental data typical of the rotary kiln gasifier performance. Pilot plant B is currently being employed in lime-enhanced gasification studies aiming at the production of hydrogen enriched synthesis gas. Presented herein are two typical gas compositions obtain from lignite gasification runs in the presence or not of lime. .

  9. Numerical Modeling of Rotary Kiln Productivity Increase

    NARCIS (Netherlands)

    Romero-Valle, M.A.; Pisaroni, M.; Van Puyvelde, D.; Lahaye, D.J.P.; Sadi, R.

    2013-01-01

    Rotary kilns are used in many industrial processes ranging from cement manufacturing to waste incineration. The operating conditions vary widely depending on the process. While there are many models available within the literature and industry, the wide range of operating conditions justifies furthe

  10. Counteracting ring formation in rotary kilns

    NARCIS (Netherlands)

    Pisaroni, M.; Sadi, R.; Lahaye, D.

    Avoiding the formation of rings in rotary kilns is an issue of primary concern to the cement production industry. We developed a numerical combustion model that revealed that in our case study rings are typically formed in zones of maximal radiative heat transfer. This local overheating causes the o

  11. Design Robust Controller for Rotary Kiln

    Directory of Open Access Journals (Sweden)

    Omar D. Hernández-Arboleda

    2013-11-01

    Full Text Available This paper presents the design of a robust controller for a rotary kiln. The designed controller is a combination of a fractional PID and linear quadratic regulator (LQR, these are not used to control the kiln until now, in addition robustness criteria are evaluated (gain margin, phase margin, strength gain, rejecting high frequency noise and sensitivity applied to the entire model (controller-plant, obtaining good results with a frequency range of 0.020 to 90 rad/s, which contributes to the robustness of the system.

  12. Mass transfer in rolling rotary kilns : a novel approach

    NARCIS (Netherlands)

    Heydenrych, M.D.; Greeff, P.; Heesink, A. Bert M.; Versteeg, G.F.

    2002-01-01

    A novel approach to modeling mass transfer in rotary kilns or rotating cylinders is explored. The movement of gas in the interparticle voids in the bed of the kiln is considered, where particles move concentrically with the geometry of the kiln and gas is entrained by these particles. The approach c

  13. Numerical Evaluation of Brick Lining Status in Rotary Kilns

    OpenAIRE

    2015-01-01

    Rotary kilns are important in a variety of different manufacturing areas for e.g. calcination and sintering of materials. In fact, two of the most produced materials in the world, cement and iron, are likely to start their journey in a rotary kiln.A rotary kiln is a large cylinder-formed furnace which rotates about its axis and where certain chemical and physical reactions take place by the influence of heat. The slope and the rotation make the material inside to move through the kiln from fe...

  14. Static Model of Cement Rotary Kiln

    Directory of Open Access Journals (Sweden)

    Omar D. Hernández-Arboleda

    2013-11-01

    Full Text Available In this paper, a static model of cement rotary kilns is proposed. The system model is obtained through polynomial series. The proposed model is contrasted with data of a real plant, where optimal results are obtained. Expected results are measured with respect to the clinker production and the combustible consumption is measured in relation with the consumption calorific. The expected result of the approach is the increase of the profitability of the factory through the decrease of the consumption of the combustible.

  15. Combustion of large solid fuels in cement rotary kilns

    Energy Technology Data Exchange (ETDEWEB)

    Nielsen, Anders Rooma

    2012-03-15

    The cement industry has a significant interest in replacing fossil fuels with alternative fuels in order to minimize production costs and reduce CO{sub 2} emissions. These new alternative fuels are in particular solid fuels such as refuse derived fuel (RDF), tire-derived fuel (TDF), meat and bone meal (MBM), waste wood, sewage sludge, paper and plastics. This thesis provides an insight into the utilization of solid alternative fuels in the material inlet end of rotary kilns. This position is interesting because it allows utilization of large fuel particles, thereby eliminating the need for an expensive shredding of the fuels. The challenge, however, is that the solid fuels will be mixed into the cement raw materials, which is likely to affect process stability and clinker quality, as described above. The mixing of fuels and raw materials was studied experimentally in a pilot-scale rotary drum and was found to be a fast process, reaching steady state within few drum revolutions. Thus, heat transfer by conduction from the cement raw materials to the fuel particles is a major heat transfer mechanism rather than convection or radiation from the freeboard gas above the material bed. Consequently, the temperature of the cement raw materials becomes a factor of great importance for heating the fuel particles. Combustion of different alternative fuels has been investigated experimentally in a pilot-scale rotary furnace under conditions similar to those in the material inlet end of cement rotary kilns. The main focus was on tire rubber and pine wood which are relevant fuels in this context. Heating, drying and devolatilization of alternative fuels are fast processes that primarily depend on heat transfer and fuel particle size. Devolatilization of a large wood or tire particle with a thickness of 20 mm at 900 deg. C is for example around 2 minutes. By contrast, char oxidation is a slow process which may greatly reduce the amounts of solid fuels to be utilized in the

  16. Environmental impact of incineration of calorific industrial waste: rotary kiln vs. cement kiln.

    Science.gov (United States)

    Vermeulen, Isabel; Van Caneghem, Jo; Block, Chantal; Dewulf, Wim; Vandecasteele, Carlo

    2012-10-01

    Rotary kiln incinerators and cement kilns are two energy intensive processes, requiring high temperatures that can be obtained by the combustion of fossil fuel. In both processes, fossil fuel is often substituted by high or medium calorific waste to avoid resource depletion and to save costs. Two types of industrial calorific waste streams are considered: automotive shredder residue (ASR) and meat and bone meal (MBM). These waste streams are of current high interest: ASR must be diverted from landfill, while MBM can no longer be used for cattle feeding. The environmental impact of the incineration of these waste streams is assessed and compared for both a rotary kiln and a cement kiln. For this purpose, data from an extensive emission inventory is applied for assessing the environmental impact using two different modeling approaches: one focusing on the impact of the relevant flows to and from the process and its subsystems, the other describing the change of environmental impact in response to these physical flows. Both ways of assessing emphasize different aspects of the considered processes. Attention is paid to assumptions in the methodology that can influence the outcome and conclusions of the assessment. It is concluded that for the incineration of calorific wastes, rotary kilns are generally preferred. Nevertheless, cement kilns show opportunities in improving their environmental impact when substituting their currently used fuels by more clean calorific waste streams, if this improvement is not at the expense of the actual environmental impact. Copyright © 2012 Elsevier Ltd. All rights reserved.

  17. ZrO2-Containing Refractories for Cement Rotary Kilns

    Institute of Scientific and Technical Information of China (English)

    YE Guotian; XU Yanqing

    2002-01-01

    ZrO2-containing refractories have been increasingly used for cement rotary kilns. This paper discusses how the properties and performance of ZrO2-containing. Refractories are inwroved in terms of chemical attack resistance, thermal shock resistance, thermal conductivity and mechanical stress.

  18. Modeling of Pulverized Coal Combustion in Cement Rotary Kiln

    OpenAIRE

    2006-01-01

    In this paper, based on analysis of the chemical and physical processes of clinker formation, a heat flux function was introduced to take account of the thermal effect of clinker formation. Combining the models of gas-solid flow, heat and mass transfer, and pulverized coal combustion, a set of mathematical models for a full-scale cement rotary kiln were established. In terms of commercial CFD code (FLUENT), the distributions of gas velocity, gas temperature, and gas components in a cement rot...

  19. Multi-Objective Optimization of Mechanical Running Conditions of Large Scale Statically Indeterminate Rotary Kiln

    Institute of Scientific and Technical Information of China (English)

    Hu Xiaoping; Xiao Yougang; Wang Guangbin

    2006-01-01

    Combined with the second rotary kiln of Alumina Factory in Great Wall Aluminum Company, the mechanics characteristics of statically indeterminate large-scale rotary kiln with variable cross-sections is analyzed. In order to adjusting the runing axis of rotary kiln, taking the force equilibrium of the rollers and the minimum of relative axis deflection as the optimization goal, the multi-objective optimization model of mechanical running conditions of kiln rotary is set up. The mechanical running conditions of the second rotary kiln after multi-objective optimization adjustment are compared with those before adjustment and after routine adjustment. It shows that multi-objective optimization adjustment can make axis as direct as possible and can distribute kiln loads equally.

  20. Combustion of large solid fuels in cement rotary kilns

    DEFF Research Database (Denmark)

    Nielsen, Anders Rooma

    The cement industry has a significant interest in replacing fossil fuels with alternative fuels in order to minimize production costs and reduce CO2 emissions. These new alternative fuels are in particular solid fuels such as refuse derived fuel (RDF), tire-derived fuel (TDF), meat and bone meal...... from traditional solid fossil fuels. This creates a need for new combustion equipment or modification of existing kiln systems, because alternative fuels may influence process stability and product quality. Process stability is mainly influenced by exposing the raw material bed in the rotary kiln...... materials during alternative fuel combustion have been investigated both experimentally and with thermodynamical equilibrium calculations. Known effects of temperature and gas atmosphere on the decomposition of sulfates in the raw materials were confirmed. In addition, new knowledge was obtained regarding...

  1. Environmental impact assessment of combustible wastes utilization in rotary cement kilns

    OpenAIRE

    2013-01-01

    This study focuses on the environmental impact assessment of the coal combustion and its substitution by alternative fuels from combustible wastes during Portland cement clinker sinterization in rotary cement kiln. Environmental impact assessment was carried out based on the fuels chemical composition and operating parameters of a rotary cement kiln in accordance with EURITS and IMPACT 2002+ methods.

  2. SIMULATION OF OLIVE PITS PYROLYSIS IN A ROTARY KILN PLANT

    Directory of Open Access Journals (Sweden)

    Giacobbe Braccio

    2011-01-01

    Full Text Available This work deals with the simulation of an olive pits fed rotary kiln pyrolysis plant installed in Southern Italy. The pyrolysis process was simulated by commercial software CHEMCAD. The main component of the plant, the pyrolyzer, was modelled by a Plug Flow Reactor in accordance to the kinetic laws. Products distribution and the temperature profile was calculated along reactor's axis. Simulation results have been found to fit well the experimental data of pyrolysis. Moreover, sensitivity analyses were executed to investigate the effect of biomass moisture on the pyrolysis process.

  3. Increasing Plant Availability by Mechanical Checking of the Cement Rotary Kiln Axis

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A periodic check of the cement rotary kiln axis is needed within the framework of preventive maintenance for maintaining high plant availability. The fourth generation “KAS-4” measuring system was developed by Wuhan University of Technology in 1999. The system can be carried out with rotating or stationary kiln plant. The same is true of the measurement of tire and supporting roller diameters, the clearance of tires, the position of rollers, the machining of tires and rollers, the slopes of roller surfaces, the deflection of gear, the axis of kiln. The system has been applied to the measurement for 10 sets of cement rotary kiln in China.

  4. The Concept, Design and Performance of a Novel Rotary Kiln Type Air-Staged Biomass Gasifier

    Directory of Open Access Journals (Sweden)

    Huiyuan Shi

    2016-01-01

    Full Text Available Tar formation is the main bottleneck for biomass gasification technology. A novel rotary kiln type biomass gasification process was proposed. The concept design was based on air staging and process separation. This concept was demonstrated on a pilot scale rotary kiln reactor under ambient pressure and autothermic conditions. The pilot scale gasifier was divided into three different reaction regions, which were oxidative degradation, partial oxidation and char gasification. A series of tests was conducted to investigate the effect of key parameters. The results indicate that under optimum operating conditions, a fuel gas with high heat value of about 5500 kJ/Nm3 and gas production rate of 2.32 Nm3/kg could be produced. Tar concentration in the fuel gas could be reduced to 108 mg/Nm3 (at the gasifier outlet and 38 mg/Nm3 (after gas conditioning. The cold gas efficiency and carbon conversion rate reached 75% and 78%, respectively. The performance of this gasification system shows considerable potential for implementation in distributed electricity and heat supply projects.

  5. A Thermoelectric Waste-Heat-Recovery System for Portland Cement Rotary Kilns

    Science.gov (United States)

    Luo, Qi; Li, Peng; Cai, Lanlan; Zhou, Pingwang; Tang, Di; Zhai, Pengcheng; Zhang, Qingjie

    2015-06-01

    Portland cement is produced by one of the most energy-intensive industrial processes. Energy consumption in the manufacture of Portland cement is approximately 110-120 kWh ton-1. The cement rotary kiln is the crucial equipment used for cement production. Approximately 10-15% of the energy consumed in production of the cement clinker is directly dissipated into the atmosphere through the external surface of the rotary kiln. Innovative technology for energy conservation is urgently needed by the cement industry. In this paper we propose a novel thermoelectric waste-heat-recovery system to reduce heat losses from cement rotary kilns. This system is configured as an array of thermoelectric generation units arranged longitudinally on a secondary shell coaxial with the rotary kiln. A mathematical model was developed for estimation of the performance of waste heat recovery. Discussions mainly focus on electricity generation and energy saving, taking a Φ4.8 × 72 m cement rotary kiln as an example. Results show that the Bi2Te3-PbTe hybrid thermoelectric waste-heat-recovery system can generate approximately 211 kW electrical power while saving 3283 kW energy. Compared with the kiln without the thermoelectric recovery system, the kiln with the system can recover more than 32.85% of the energy that used to be lost as waste heat through the kiln surface.

  6. Coal desulfurization in a rotary kiln combustor. Final report, March 15, 1990--July 31, 1991

    Energy Technology Data Exchange (ETDEWEB)

    Cobb, J.T. Jr.

    1992-09-11

    The purpose of this project was to demonstrate the combustion of coal and coal wastes in a rotary kiln reactor with limestone addition for sulfur control. The rationale for the project was the perception that rotary systems could bring several advantages to combustion of these fuels, and may thus offer an alternative to fluid-bed boilers. Towards this end, an existing wood pyrolysis kiln (the Humphrey Charcoal kiln) was to be suitably refurbished and retrofitted with a specially designed version of a patented air distributor provided by Universal Energy, Inc. (UEI). As the project progressed beyond the initial stages, a number of issues were raised regarding the feasibility and the possible advantages of burning coals in a rotary kiln combustor and, in particular, the suitability of the Humphrey Charcoal kiln as a combustor. Instead, an opportunity arose to conduct combustion tests in the PEDCO Rotary Cascading-Bed Boiler (RCBB) commercial demonstration unit at the North American Rayon CO. (NARCO) in Elizabethton, TN. The tests focused on anthracite culm and had two objectives: (a) determine the feasibility of burning anthracite culms in a rotary kiln boiler and (b) obtain input for any further work involving the Humphrey Charcoal kiln combustor. A number of tests were conducted at the PEDCO unit. The last one was conducted on anthracite culm procured directly from the feed bin of a commercial circulating fluid-bed boiler. The results were disappointing; it was difficult to maintain sustained combustion even when large quantities of supplemental fuel were used. Combustion efficiency was poor, around 60 percent. The results suggest that the rotary kiln boiler, as designed, is ill-suited with respect to low-grade, hard to burn solid fuels, such as anthracite culm. Indeed, data from combustion of bituminous coal in the PEDCO unit suggest that with respect to coal in general, the rotary kiln boiler appears inferior to the circulating fluid bed boiler.

  7. Mathematic simulation of heat transfer and operating optimization in alumina rotary kiln

    Institute of Scientific and Technical Information of China (English)

    易正明; 肖慧; 宋佳霖; 马光柏; 周孑民

    2013-01-01

    Based on the analysis of material motion in the axial direction, heat transfer and mass transport processes in a rotary kiln, and combining with pulverized coal combustion, material pyrogenation, cooling of furnace wall finally, and heat transfer and mass transport equations, the combined heat transfer mathematical model for alumina rotary kiln was built up. According to the in-site real operation parameters, the heat transfer mathematical model was solved numerically for an alumina rotary kiln to predict the temperature profiles of gas and material in the axial direction. The results show that as the excess air coefficient reduces from 1.38 to 1.20, the temperature of the sintering zone increases and the length decreases. However, as the excess air coefficient reduces from 1.20 to 1.10, the temperature of the sintering zone decreases and the length increases. When the mixed coal amount at the end of kiln is reduced from 68.6 kg/t to 62.0 kg/t and the burned coal amount at the head of kiln correspondingly increases from 155.3 kg/t to 161.9 kg/t, the sintering zone temperature increases and the length reduces. The suitable excess air coefficient and mixed coal amount at the end of kiln are recommended for the rotary kiln operation optimization.

  8. The Influence of the Supporting Wheel Deflection of Large-scale Rotary Kiln on Maximum Contact Stress

    Institute of Scientific and Technical Information of China (English)

    Li Xuejun; Qiu Weiliang; Yuan Yincai; Li Ping

    2006-01-01

    The relation between the maximum contact stress ratio and deflection angle is derived from Hertz contact theory when the deflection of rotary kiln supporting wheel happens. According to the analysis of practical example, the maximum contact stress ratio within the deflection range of rotary kiln supporting wheel is listed. The contact stress will increase largely when rotary kiln supporting wheel deflects with little angle,which probably will result in accidents correlating to safety. This will provide theory conference for the design,the operating condition analysis and adjusting of the rotary kiln.

  9. Gas phase dispersion in a small rotary kiln

    Energy Technology Data Exchange (ETDEWEB)

    Spencer, B.B.

    1981-07-01

    A study was made of nonideal flow of gas in a rotary kiln reactor. A rotating tube 0.165 m in diameter by 2.17 m long, with internal lifting flights, was operated at room temperature. Rotational speeds from 2.0 to 7.0 rpm, air flow rates from 0.351 to 4.178 m/sup 3//h, and solid contents of 0.0, 5.1, and 15.3% of tube volume were studied. Residence time distribution of the gas was measured by means of the pulse injection technique using a helium tracer. A model was developed based on dispersive flow that exchanges with a deadwater region. Two parameters, a dispersion number describing bulk gas flow and an interchange factor describing exchange between the flow region and the gas trapped in the solids bed, were sufficient to correlate the data, but these parameters are sensitive to experimental error. The model is applicable to analysis of other flow systems, such as packed beds.

  10. Application of the Hand-instrument of Measurement of Tyre Gap and Diameter in Cement Rotary Kiln

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    This article is concerned with the cement rotary kiln, the hand-instrument of measurements of tyre gap and the outer diameter. The accuracy of measurements of tyre gap and diameter is less than ±1mm. The hand- instrument wins two patents in China. It has been applied to the measurement for 16 sets of cement rotary kiln in China.

  11. Temperature prediction and analysis based on BP and Elman neural network for cement rotary kiln

    Science.gov (United States)

    Yang, Baosheng; Ma, Xiushui

    2011-05-01

    In order to reduce energy consumption and improve the stability of cement burning system production, it is necessary to conduct in-depth analysis of the cement burning system, control the operation state and law of the system. In view of the rotary kiln consumes most of the fuel, we establish the simulation model of the cement kiln used to find effective control methods. It is difficult to construct mathematical model for the rotary cement kiln as the complex parameters, so we expressed directly using neural network method to establish the simulation model for the kiln. Choosing reasonable state and control variables and collecting actual operation data to train neural network weights. We first in-depth analyze mechanism and working parameters correlation to determine factors of the yield and quality as the model input variables; then constructed cement kiln model based on BP and Elman network, both achieved good fitting results. Elman network model has a faster convergence speed, high precision and good generalization ability. So the Elman network based model can be used as simulation model of the cement rotary kiln for exploring new control method.

  12. Method and apparatus for maximizing throughput of indirectly heated rotary kilns

    Energy Technology Data Exchange (ETDEWEB)

    Coates, Ralph L; Smoot, Douglas L.; Hatfield, Kent E

    2016-06-21

    An apparatus and method for achieving improved throughput capacity of indirectly heated rotary kilns used to produce pyrolysis products such as shale oils or coal oils that are susceptible to decomposition by high kiln wall temperatures is disclosed. High throughput is achieved by firing the kiln such that optimum wall temperatures are maintained beginning at the point where the materials enter the heating section of the kiln and extending to the point where the materials leave the heated section. Multiple high velocity burners are arranged such that combustion products directly impact on the area of the kiln wall covered internally by the solid material being heated. Firing rates for the burners are controlled to maintain optimum wall temperatures.

  13. Method and apparatus for maximizing throughput of indirectly heated rotary kilns

    Science.gov (United States)

    Coates, Ralph L; Smoot, L. Douglas; Hatfield, Kent E

    2012-10-30

    An apparatus and method for achieving improved throughput capacity of indirectly heated rotary kilns used to produce pyrolysis products such as shale oils or coal oils that are susceptible to decomposition by high kiln wall temperatures is disclosed. High throughput is achieved by firing the kiln such that optimum wall temperatures are maintained beginning at the point where the materials enter the heating section of the kiln and extending to the point where the materials leave the heated section. Multiple high velocity burners are arranged such that combustion products directly impact on the area of the kiln wall covered internally by the solid material being heated. Firing rates for the burners are controlled to maintain optimum wall temperatures.

  14. Development of a three-dimensional CFD model for rotary lime kilns

    Energy Technology Data Exchange (ETDEWEB)

    Lixin Tao; Blom, Roger (FS Dynamics Sweden AB, Goeteborg (Sweden)); Nordgren, Daniel (Innventia, Stockholm (Sweden))

    2010-11-15

    In the calcium loop of the recovery cycle in a Kraft process of pulp and paper production, rotary lime kilns are used to convert the lime mud, mainly CaCO3, back to quick lime, CaO, for re-use in the causticizing process. The lime kilns are one of the major energy consumption devices for paper and pulp industry. Because of the rising oil price and new emission limits, the pulp mills have been forced to look for alternative fuels for their lime kilns. One interesting alternative to oil, often easily available at pulp mills, is biofuels such as sawdust and bark. However the practical kiln operation often encounters some difficulties because of the uncertainties around the biofuel impact on the lime kiln performance. A deeper understanding of the flame characteristics is required when shifting from oil to biofuels. Fortunately recent advances in modern Computational Fluid Dynamics, CFD, have provided the possibility to study and predict the detailed flame characteristics regarding the lime kiln performance. In this project a three-dimensional CFD model for rotary lime kilns has been developed. To simulate a rotary lime kiln the developed CFD model integrates the three essential sub-models, i.e. the freeboard hot flow model, the lime bed model and the rotating refractory wall model and it is developed based on the modern CFD package: FLUENT which is commercially available on the market. The numerical simulations using the developed CFD model have been performed for three selected kiln operations fired with three different fuel mixtures. The predicted results from the CFD modelling are presented and discussed in order to compare the impacts on the kiln performance due to the different firing conditions. During the development, the lime kiln at the Soedra Cell Moensteraas mill has been used as reference kiln. To validate the CFD model, in-plant measurements were carried out in the Moensteraas lime kiln during an experiment campaign. The results obtained from the

  15. CFD modeling using PDF approach for investigating the flame length in rotary kilns

    Science.gov (United States)

    Elattar, H. F.; Specht, E.; Fouda, A.; Bin-Mahfouz, Abdullah S.

    2016-12-01

    Numerical simulations using computational fluid dynamics (CFD) are performed to investigate the flame length characteristics in rotary kilns using probability density function (PDF) approach. A commercial CFD package (ANSYS-Fluent) is employed for this objective. A 2-D axisymmetric model is applied to study the effect of both operating and geometric parameters of rotary kiln on the characteristics of the flame length. Three types of gaseous fuel are used in the present work; methane (CH4), carbon monoxide (CO) and biogas (50 % CH4 + 50 % CO2). Preliminary comparison study of 2-D modeling outputs of free jet flames with available experimental data is carried out to choose and validate the proper turbulence model for the present numerical simulations. The results showed that the excess air number, diameter of kiln air entrance, radiation modeling consideration and fuel type have remarkable effects on the flame length characteristics. Numerical correlations for the rotary kiln flame length are presented in terms of the studied kiln operating and geometric parameters within acceptable error.

  16. CFD modeling using PDF approach for investigating the flame length in rotary kilns

    Science.gov (United States)

    Elattar, H. F.; Specht, E.; Fouda, A.; Bin-Mahfouz, Abdullah S.

    2016-02-01

    Numerical simulations using computational fluid dynamics (CFD) are performed to investigate the flame length characteristics in rotary kilns using probability density function (PDF) approach. A commercial CFD package (ANSYS-Fluent) is employed for this objective. A 2-D axisymmetric model is applied to study the effect of both operating and geometric parameters of rotary kiln on the characteristics of the flame length. Three types of gaseous fuel are used in the present work; methane (CH4), carbon monoxide (CO) and biogas (50 % CH4 + 50 % CO2). Preliminary comparison study of 2-D modeling outputs of free jet flames with available experimental data is carried out to choose and validate the proper turbulence model for the present numerical simulations. The results showed that the excess air number, diameter of kiln air entrance, radiation modeling consideration and fuel type have remarkable effects on the flame length characteristics. Numerical correlations for the rotary kiln flame length are presented in terms of the studied kiln operating and geometric parameters within acceptable error.

  17. ZrO2—Containing Refractories for Cement Rotary Kilns

    Institute of Scientific and Technical Information of China (English)

    YEGuotian; XUYanqing

    2002-01-01

    ZrO2-Containing Refractories have been increasingly used for cement rotary kilns,This paper discusses how the properties and performance of ZrO2-Containing Refractories are improved in terms of chemical attack resistance,thermal shock resistance,thermal conductivity and mechanical stress.

  18. Application of the dynamic model of Saeman to an industrial rotary kiln incinerator: numerical and experimental results.

    Science.gov (United States)

    Ndiaye, L G; Caillat, S; Chinnayya, A; Gambier, D; Baudoin, B

    2010-07-01

    In order to simulate granular materials structure in a rotary kiln under the steady-state regime, a mathematical model has been developed by Saeman (1951). This model enables the calculation of the bed profiles, the axial velocity and solids flow rate along the kiln. This model can be coupled with a thermochemical model, in the case of a reacting moving bed. This dynamic model was used to calculate the bed profile for an industrial size kiln and the model projections were validated by measurements in a 4 m diameter by 16 m long industrial rotary kiln. The effect of rotation speed under solids bed profile and the effect of the feed rate under filling degree were established. On the basis of the calculations and the experimental results a phenomenological relation for the residence time estimation was proposed for the rotary kiln.

  19. Composite Control of Precalciner Exit Temperature in Cement Rotary Kiln

    Institute of Scientific and Technical Information of China (English)

    赵晨; 诸静

    2003-01-01

    A composite control strategy for the precalciner exit temperature in cement kiln is introduced based on a mathematical model. In this model, the raw meal flow, coal powder flow and wind flow are taken as three input variables, the clinker fow and exit teperature of cement kiln are output variables, and other influencing factors are considered as disturbance. A composite control system is synthesied by integrating self-learning PID, fuzzy and feedforward function into a combined controller, and the arithmetics for the self-learning PID controller, fuzzy controller and feedforward controller are elaborated respectively. The control strategy has been realized by software in real practice at cement factory. Application results show that the composite control technology is superior to the general PID control in control effect, and is suitable to the industrial process control with slow parameter variation, nonlinearity and uncertainty.

  20. Modeling and optimization of rotary kiln treating EAF dust

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Electric arc furnace (EAF) dust from steel industries is listed by the United Sates EPA as a hazardous waste under the regulations of the Resource Conservation and Recovery Act due to the presence of lead, cadmium and chlorine. The disposal of the approximately 650000 t of EAF dust per year in the U.S. and Canada is an expensive and unresolved problem for the majority of steel companies. The Waelz process has been considered as the best process for treating the EAF dust. A process model, combined thermodynamic modeling with heat transfer calculations, has been developed to simulate the chemical reactions, mass and heat transfer and heat balance in the kiln. The injection of air into the slag and the temperature profile along the kiln have been modeled. The effect of (CaO+MgO)/SiO2 on the solidus temperature of slag has also been predicted and discussed. Some optimized results have been presented.

  1. Sulfur Release during Alternative fuels Combustion in Cement Rotary Kilns

    DEFF Research Database (Denmark)

    Cortada Mut, Maria del Mar

    Cement production is an energy-intensive process, whic h has traditionally been dependent on fossil fuels. However, the usage of selected waste, biomass, and by-products with recoverable calorific value, defined as alternative fuels, is increasing and their combustion is mo re challenging compared...... to fossil fuels, due to the lack of experience in handling the different and va rying combustion characteristics caused by different chemical and physical properties, e.g. higher moisture content and larger particle sizes. When full combustion of alternative fuels in the calcin er and/or main burner...... of minor elements into the kiln system. The minor elements of concern are sulfur, chlorine, so dium, and potassium, which are known to be circulating or volatile elements in the kiln system. Compounds containing these elements evaporate, when exposed to high temperatures, and may subsequently condense in c...

  2. SO2 Release as a Consequence of Alternative Fuel Combustion in Cement Rotary Kiln Inlets

    DEFF Research Database (Denmark)

    Cortada Mut, Maria del Mar; Nørskov, Linda Kaare; Glarborg, Peter;

    2015-01-01

    The combustion of alternative fuels in direct contact with the bed material of the rotary kiln may cause local reducing conditions and, subsequently, decomposition of sulfates from cement raw materials, increasing the SO2 concentration in the gas phase. The decomposition of sulfates increases...... the sulfur circulation and may be problematic because high sulfur circulation can cause sticky material buildup, affecting the process operation of the cement kiln system. The SO2 release from cement raw materials during combustion of pine wood and tire rubber has been studied experimentally in a high......-temperature rotary drum, focusing on the influence of the fuel particle size and volatile content. The SO2 release increased with a decreasing fuel particle size and with an increasing fuel volatile content. Furthermore, CO, H2, and CH4, which are the main reducing gases released during fuel devolatilization, were...

  3. SO2 Release as a Consequence of Alternative Fuel Combustion in Cement Rotary Kiln Inlets

    DEFF Research Database (Denmark)

    Cortada Mut, Maria del Mar; Nørskov, Linda Kaare; Glarborg, Peter;

    2015-01-01

    The combustion of alternative fuels in direct contact with the bed material of the rotary kiln may cause local reducing conditions and, subsequently, decomposition of sulfates from cement raw materials, increasing the SO2 concentration in the gas phase. The decomposition of sulfates increases......-temperature rotary drum, focusing on the influence of the fuel particle size and volatile content. The SO2 release increased with a decreasing fuel particle size and with an increasing fuel volatile content. Furthermore, CO, H2, and CH4, which are the main reducing gases released during fuel devolatilization, were...

  4. [Comparison of fixation effects of heavy metals between cement rotary kiln co-processing and cement solidification/stabilization].

    Science.gov (United States)

    Zhang, Jun-li; Liu, Jian-guo; Li, Cheng; Jin, Yi-ying; Nie, Yong-feng

    2008-04-01

    Both cement rotary kiln co-processing hazardous wastes and cement solidification/stabilization could dispose heavy metals by fixation. Different fixation mechanisms lead to different fixation effects. The same amount of heavy metal compounds containing As, Cd, Cr, Cu, Pb, Zn were treated by the two kinds of fixation technologies. GB leaching test, TCLP tests and sequential extraction procedures were employed to compare the fixation effects of two fixation technologies. The leached concentration and chemical species distribution of heavy metals in two grounded mortar samples were analyzed and the fixation effects of two kinds of technologies to different heavy metals were compared. The results show the fixation effect of cement rotary kiln co-processing technology is better than cement solidification/stabilization technology to As, Pb, Zn. Calcinations in cement rotary kiln and then hydration help As, Pb, Zn contained in hazardous wastes transform to more steady chemical species and effectively dispose these heavy metals compounds. Cr3+ is liable to be converted to much more toxic and more mobile Cr6+ state in cement rotary kiln. And so Cr wastes are more fit for treatment by cement solidification/stabilization technology. The work could provide a basis when choosing disposal technologies for different heavy metals and be helpful to improve the application and development of cement rotary kiln co-processing hazardous wastes.

  5. Modeling the Mixing of Components in a Rotary Kiln While Burning Municipal Waste to Ensure Rational Use of Energy

    Directory of Open Access Journals (Sweden)

    Krot O.P.

    2017-08-01

    Full Text Available In Ukraine municipal waste is collected and delivered to a landfill. Municipal waste can be used as fuel to generate additional heat and electricity. The primary advantages of incineration are that waste volumes are reduced by an estimated, and the need for land and landfill space is greatly reduced. The plant has been designed by North–East Scientific Center using a thermocatalytic waste gas purification system with highly efficient dioxins reduction and heat energy recovery system. The technology of waste neutralization includes: a rotary kiln, an afterburner chamber, a new catalytic technologies for the treatment, a heat exchanger for heating combustion air, supply of alkali solution into the gas-escape channel, a carbon fiber adsorption filter. The organization of the right process of waste mixing in the rotary kiln allows increasing the efficiency of combustion, to equalize the combustion temperatures of the components of the waste and the completeness of the burning out of hazardous substances, which reduces the risk of their getting into the ash. The goal of the research is to build an analytical mathematical model of mixing of components in a rotary kiln. The model is based on the mathematical apparatus of Markov chains. The model allows to determine the concentration of the key component in any elementary volume of material circulating in the rotary kiln at any time and to calculate the statistical characteristics of the homogeneity of the mixture. The model will be used to research new designs of the equipment with rotary kilns.

  6. Energy efficiency of an innovative vertical axial rotary kiln for pottery production

    Directory of Open Access Journals (Sweden)

    Carlos Andrés Forero Núñez

    2015-01-01

    Full Text Available Colombia is a remarkablecoal producer and exporter worldwide; several sectors use this resource for electricity and thermal energy production. Among them, the ceramic industry consumed 118,590 tons in 2011. Most of the pottery production companies in this country arelocated in rural areas and use old coal fired kilns with low energy efficiencies, generating environmental effects to the population nearby. Despite of the importance of these industries to the small rural economies, the government agencies have closed them due to the lack of development on cleaner devices. This work aims to analyze the thermal behavior of an innovative vertical axial rotary kiln for pottery production, and the energy efficiency varying operation mode. The kiln operated during seven hours needed three hours for stabilizing sintering temperature at 800°C. The mean temperatures of the loading, drying, sintering and cooling stage were 204°C, 223°C, 809°C and 321°C respectively. The convection and radiation heat losses were 15 % whereas the flue gas heat losses 18 %.During continuous operation, the kiln energy efficiency was about 60 %. This design proven to reach the temperatures required in the firing stage of the pottery production; moreover, a gas fuel was fuelled making the process cleaner and more efficient than coal-fired systems.

  7. Continuous pyrolysis of biomass feedstocks in rotary kiln convertors. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Henry, Jr, H. H.; Kimzey, J. R.; Turpin, J. L.; MacCallum, R. N.

    1979-08-30

    The biomass research program at the University of Arkansas has developed three experimental projects or tasks for the attainment of its objectives. They are: (1) utilization of the existing full scale convertor for testing and data acquisition at Jonesboro, Arkansas; (2) development of a scale model rotary pyrolytic convertor (bench scale research kiln); and (3) development of analytical laboratory services for the analysis of feedstocks and products, and for basic pyrolytic process studies. The project at Jonesboro, Arkansas, which aimed at testing the Angelo convertor concept through heat and material balances over the available range of operations, could not completely achieve this objective because of the severe mechanical and structural deficiencies in the full scale convertor. A limited number of data have been taken in spite of the deficiencies of the machine. The scale model rotary kiln has been the most successful of the three projects. The kiln has been completed as planned and successfully operated with a number of feedstock materials. Good qualitative data have been obtained on conversion rate capacities, charcoal yields, and off gas combustion product temperatures. In all, about one hundred test runs were made in the scale model kiln. About 90% of the results expected were attained. The laboratory services project was designed to provide analytical testing for the other two projects and to do basic studies in biomass material conversion processes. The project delivered the testing services, but was severely restricted in the area of basic studies because of the failure of the main instrument, the gas chromatograph, to operate successfully. In all it is estimated that this project attained about 80% of its expected goals.

  8. SO2 Release as a Consequence of Alternative Fuel Combustion in Cement Rotary Kiln Inlets

    OpenAIRE

    Cortada Mut, Maria del Mar; Nørskov, Linda Kaare; Glarborg, Peter; Dam-Johansen, Kim

    2015-01-01

    The combustion of alternative fuels in direct contact with the bed material of the rotary kiln may cause local reducing conditions and, subsequently, decomposition of sulfates from cement raw materials, increasing the SO2 concentration in the gas phase. The decomposition of sulfates increases the sulfur circulation and may be problematic because high sulfur circulation can cause sticky material buildup, affecting the process operation of the cement kiln system. The SO2 release from cement raw...

  9. Evaluation of near-infrared tunable diode lasers for detection of transient emissions from a rotary kiln.

    Energy Technology Data Exchange (ETDEWEB)

    Shaddix, Christopher R.; Ottesen, David K.; Allendorf, Sarah W.; Miller, C. Andy (U.S. Environmental Protection Agency, Research Triangle Park, NC); Lemieux, Paul M. (U.S. Environmental Protection Agency, Research Triangle Park, NC)

    2003-12-01

    Near-infrared tunable diode lasers (TDLs) were evaluated for their suitability as fast-response combustion performance indicators during tests at the U.S. Environmental Protection Agency's pilot-scale Rotary Kiln Incinerator Simulator (RKIS) facility. Transient emissions (i.e., 'puffs') of various magnitudes and duration were generated by injecting a mixture of toluene and methylene chloride into the rotary kiln, through use of a computer-controlled liquid gun or by ram-loading containers of the waste surrogate adsorbed onto corncob. Two wavelength-modulated TDLs that span carbon monoxide (CO) and methane absorption lines at 1.57 and 1.65 pm, respectively, provided information on these species as well as total laser transmittance (an indicator of soot loading). Fiber-optic cables transmitted the laser light from the remotely situated TDLs to two line-of-sight measurement locations. In addition, the TDLs were used with a multi-pass optical cell to perform more sensitive extractive measurements. Over the optical pathlength available in this facility, in situ measurements of methane down to a concentration of {approx} 100 ppm were demonstrated during non-sooty conditions. CO could not be reliably quantified in situ, even at concentrations as high as 0.7%, due to the combination of weak absorption line strength and interfering water and carbon-dioxide hot-bands. The soot produced during the toluene/methylene chloride puffs typically attenuated over 90% of the TDL laser beam, preventing effective in situ TDL measurements during the puffs. In contrast, the extractive TDL measurements demonstrated good accuracy and sensitivity for both methane and CO under all reactor conditions. Furthermore, the in situ laser transmittance profiles during the puffs provided new insights into the composition of the puffs as a function of puff magnitude and residence time.

  10. Thermal co-treatment of combustible hazardous waste and waste incineration fly ash in a rotary kiln.

    Science.gov (United States)

    Huber, Florian; Blasenbauer, Dominik; Mallow, Ole; Lederer, Jakob; Winter, Franz; Fellner, Johann

    2016-12-01

    As current disposal practices for municipal solid waste incineration (MSWI) fly ash are either associated with significant costs or negative environmental impacts, an alternative treatment was investigated in a field scale experiment. Thereto, two rotary kilns were fed with hazardous waste, and moistened MSWI fly ash (water content of 23%) was added to the fuel of one kiln with a ratio of 169kg/Mg hazardous waste for 54h and 300kg/Mg hazardous waste for 48h while the other kiln was used as a reference. It was shown that the vast majority (>90%) of the inserted MSWI fly ash was transferred to the bottom ash of the rotary kiln. This bottom ash complied with the legal limits for non-hazardous waste landfills, thereby demonstrating the potential of the investigated method to transfer hazardous waste (MSWI fly ash) into non-hazardous waste (bottom ash). The results of a simple mixing test (MSWI fly ash and rotary kiln bottom ash have been mixed accordingly without thermal treatment) revealed that the observed transformation of hazardous MSWI fly ash into non-hazardous bottom ash during thermal co-treatment cannot be referred to dilution, as the mixture did not comply with legal limits for non-hazardous waste landfills. For the newly generated fly ash of the kiln, an increase in the concentration of Cd, K and Pb by 54%, 57% and 22%, respectively, was observed. In general, the operation of the rotary kiln was not impaired by the MSWI fly ash addition. Copyright © 2016 Elsevier Ltd. All rights reserved.

  11. Feasibility of disposing waste glyphosate neutralization liquor with cement rotary kiln

    Energy Technology Data Exchange (ETDEWEB)

    Bai, Y.; Bao, Y.B.; Cai, X.L.; Chen, C.H. [College of Materials Science and Engineering, Nanjing Tech University, Nanjing 210009 (China); State Key Laboratory of Materials-Oriented Chemical Engineering, Nanjing Tech University, Nanjing 210009 (China); Ye, X.C., E-mail: yexuchu@njtech.edu.cn [College of Materials Science and Engineering, Nanjing Tech University, Nanjing 210009 (China); State Key Laboratory of Materials-Oriented Chemical Engineering, Nanjing Tech University, Nanjing 210009 (China)

    2014-08-15

    Highlights: • The waste neutralization liquor was injected directly into the kiln system. • No obvious effect on the quality of cement clinker. • The disposing method was a zero-discharge process. • The waste liquor can be used as an alternative fuel to reduce the coal consumption. - Abstract: The waste neutralization liquor generated during the glyphosate production using glycine-dimethylphosphit process is a severe pollution problem due to its high salinity and organic components. The cement rotary kiln was proposed as a zero discharge strategy of disposal. In this work, the waste liquor was calcinated and the mineralogical phases of residue were characterized by scanning electron microscope (SEM) and X-ray diffraction (XRD). The mineralogical phases and the strength of cement clinker were characterized to evaluate the influence to the products. The burnability of cement raw meal added with waste liquor and the calorific value of waste liquor were tested to evaluate the influence to the thermal state of the kiln system. The results showed that after the addition of this liquor, the differences of the main phases and the strength of cement clinker were negligible, the burnability of raw meal was improved; and the calorific value of this liquor was 6140 J/g, which made it could be considered as an alternative fuel during the actual production.

  12. CFD SIMULATION FOR DEMILITARIZATION OF RDX IN A ROTARY KILN BY THERMAL DECOMPOSITION

    Directory of Open Access Journals (Sweden)

    SI H. LEE

    2017-06-01

    Full Text Available Demilitarization requires the recovery and disposal of obsolete ammunition and explosives. Since open burning/detonation of hazardous waste has caused serious environmental and safety problems, thermal decomposition has emerged as one of the most feasible methods. RDX is widely used as a military explosive due to its high melting temperature and detonation power. In this work, the feasible conditions under which explosives can be safely incinerated have been investigated via a rotary kiln simulation. To solve this problem, phase change along with the reactions of RDX has been incisively analyzed. A global reaction mechanism consisting of condensed phase and gas phase reactions are used in Computational Fluid Dynamics simulation. User Defined Functions in FLUENT is utilized in this study to inculcate the reactions and phase change into the simulation. The results divulge the effect of temperature and the varying amounts of gas produced in the rotary kiln during the thermal decomposition of RDX. The result leads to the prospect of demilitarizing waste explosives to avoid the possibility of detonation.

  13. CFD prediction of physical field for multi-air channel pulverized coal burner in rotary kiln

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    A 3-D numerical simulation with CFX software on physical field of multi-air channel coal burner in rotary kiln was carried out. The effects of various operational and structural parameters on flame feature and temperature distribution were investigated. A thermal measurement was conducted on a rotary kiln (4.5 m in diameter, 90 m in length) with four-air channel coal burner to determine the boundary conditions and to verify the simulation results.The calculation result shows that the distribution of velocity near burner exit is saddle-like; recirculation zones near nozzle and wall are useful for mixture primary air with coal and high temperature fume. A little central airflow can avoid coal backing up and cool nozzle. Adjusting the ratio of internal airflow to outer airflow is an effective and major means to regulate flame and temperature distribution in sintering region. Large whirlcone angle can intensify disturbution range at flame root to accelerate ignition and mixture. Large coal size can reduce high temperature region and result in coal combusting insufficiently. Too much combustion air will lengthen flame and increase heat loss.

  14. Application of coal-water slurry on the rotary calcining kiln of pedgion magnesium reduction process

    Institute of Scientific and Technical Information of China (English)

    LI Hua-qing; XIE Shui-sheng; LIU Jin-ping; WU Peng-yue; HUANG Guo-jie

    2006-01-01

    Energy saving has been an important concept in modern industry especially to the countries and regions with energy shortage such as China and Japan. Utilization of Coal-Water Slurry (CWS) can improve the burning efficiency of coal and reduce the pollutions of soot, sulfide and the nitride by burning lump coal directly. The CWS is a promising energy saving technique and the effectual substitute of oil. The study on the preparation and application of the CWS has made progresses in many aspects. The present paper studied the basal problems for applying the CWS on the rotary kilns during the calcining-dolomite process in the magnesium factory, summarized the key points for the application process of the CWS and gave the corresponding solutions.

  15. ENERGY AND MASS TRANSPORT PROCESSES IN THE GRANULAR BED OF AN INDIRECTLY HEATED ROTARY KILN

    Institute of Scientific and Technical Information of China (English)

    Wolfgang Klose; Arndt-Peter Schinkel

    2004-01-01

    The transport mechanisms of momentum, mass, species, and energy are investigated in detail for the rotary kiln process. The residence time prediction of the granular bed is well improved by considering different flow patterns in the drum. Introducing a mixed flow pattem of the basic slipping and slumping behaviour has the most important effect on the improvement of the residence time prediction. The granular bed is assumed to behave as a Bingham fluid in the active layer of the bed. The transport mechanisms of momentum, species, and energy are modelled on the basis of this assumption and using the kinetic gas theory. Additionally, a mathematical transformation is presented to save computational time. The model results of the temperature field are in very good agreement with experimental data.

  16. Flame image recognition of alumina rotary kiln by artificial neural network and support vector machine methods

    Institute of Scientific and Technical Information of China (English)

    ZHANG Hong-liang; ZOU Zhong; LI Jie; CHEN Xiang-tao

    2008-01-01

    Based on the Fourier transform, a new shape descriptor was proposed to represent the flame image. By employing the shape descriptor as the input, the flame image recognition was studied by the methods of the artificial neural network(ANN) and the support vector machine(SVM) respectively. And the recognition experiments were carried out by using flame image data sampled from an alumina rotary kiln to evaluate their effectiveness. The results show that the two recognition methods can achieve good results, which verify the effectiveness of the shape descriptor. The highest recognition rate is 88.83% for SVM and 87.38% for ANN, which means that the performance of the SVM is better than that of the ANN.

  17. Feasibility of disposing waste glyphosate neutralization liquor with cement rotary kiln.

    Science.gov (United States)

    Bai, Y; Bao, Y B; Cai, X L; Chen, C H; Ye, X C

    2014-08-15

    The waste neutralization liquor generated during the glyphosate production using glycine-dimethylphosphit process is a severe pollution problem due to its high salinity and organic components. The cement rotary kiln was proposed as a zero discharge strategy of disposal. In this work, the waste liquor was calcinated and the mineralogical phases of residue were characterized by scanning electron microscope (SEM) and X-ray diffraction (XRD). The mineralogical phases and the strength of cement clinker were characterized to evaluate the influence to the products. The burnability of cement raw meal added with waste liquor and the calorific value of waste liquor were tested to evaluate the influence to the thermal state of the kiln system. The results showed that after the addition of this liquor, the differences of the main phases and the strength of cement clinker were negligible, the burnability of raw meal was improved; and the calorific value of this liquor was 6140 J/g, which made it could be considered as an alternative fuel during the actual production.

  18. Utilization of waste heat from rotary kiln for burning clinker in the cement plant

    Directory of Open Access Journals (Sweden)

    Sztekler Karol

    2016-01-01

    Full Text Available Cement subsector next to the glass industry is counted among one of the most energy-intensive industries, which absorbs approx. 12-15% of the total energy consumed by the industry. In the paper various methods of energy consumption reduction of in the cement industry are discussed. Cement production carries a very large emissions of greenhouse gases, where CO2 emissions on a global scale with the industry than approx. 5%. Great opportunity in CO2 emissions reduction in addition to the recovery of waste heat is also alternative fuels co-firing in cement kilns [1], [2]. In the cement sector interest in fitting-usable waste energy is growing in order to achieve high rates of savings and hence the financial benefits, as well as the environment ones [3]. In the process of cement production is lost irretrievably lot of energy and reduction of these losses on a global scale gives a visible saving of consumed fuel. The aim of this study is to investigate the possibility of waste heat use in Rudniki Cement Plant near to Czestochowa. After analyzing of all waste heat sources will be analyzed the heat emitted by radiation from the surface of the rotary kiln at the relevant facility. On the basis of thermal-flow calculations the most favorable radiative heat exchanger will be designed. The calculations based on available measurements provided by the cement plant, a thermal power of the heat exchanger, the heat exchange surface, the geometry of the heat exchanger, and other important parameters will be established. In addition the preliminary calculations of hydraulic losses and set directions for further work will be carried out. Direct benefits observed with the introduction of the broader heat recovery technology, is a significant increase in energy efficiency of the industrial process, which is reflected in the reduction of energy consumption and costs. Indirectly it leads to a reduction of pollution and energy consumption.

  19. Pyrolysis of automotive shredder residue in a bench scale rotary kiln.

    Science.gov (United States)

    Notarnicola, Michele; Cornacchia, Giacinto; De Gisi, Sabino; Di Canio, Francesco; Freda, Cesare; Garzone, Pietro; Martino, Maria; Valerio, Vito; Villone, Antonio

    2017-07-01

    Automotive shredder residue (ASR) can create difficulties when managing, with its production increasing. It is made of different type of plastics, foams, elastomers, wood, glasses and textiles. For this reason, it is complicated to dispose of in a cost effective way, while also respecting the stringent environmental restrictions. Among thermal treatments, pyrolysis seems to offer an environmentally attractive method for the treatment of ASR; it also allows for the recovery of valuable secondary materials/fuels such as pyrolysis oils, chars, and gas. While, there is a great deal of significant research on ASR pyrolysis, the literature on higher scale pyrolysis experiments is limited. To improve current literature, the aim of the study was to investigate the pyrolysis of ASR in a bench scale rotary kiln. The Italian ASR was separated by dry-sieving into two particle size fractions: d30mm. Both the streams were grounded, pelletized and then pyrolyzed in a continuous bench scale rotary kiln at 450, 550 and 650°C. The mass flow rate of the ASR pellets was 200-350g/h and each test ran for about 4-5h. The produced char, pyrolysis oil and syngas were quantified to determine product distribution. They were thoroughly analyzed with regard to their chemical and physical properties. The results show how higher temperatures increase the pyrolysis gas yield (44wt% at 650°C) as well as its heating value. The low heating value (LHV) of syngas ranges between 18 and 26MJ/Nm(3)dry. The highest pyrolysis oil yield (33wt.%) was observed at 550°C and its LHV ranges between 12.5 and 14.5MJ/kg. Furthermore, only two out of the six produced chars respect the LHV limit set by the Italian environmental regulations for landfilling. The obtained results in terms of product distribution and their chemical-physical analyses provide useful information for plant scale-up. Copyright © 2017 Elsevier Ltd. All rights reserved.

  20. Determination of the optimal area of waste incineration in a rotary kiln using a simulation model.

    Science.gov (United States)

    Bujak, J

    2015-08-01

    The article presents a mathematical model to determine the flux of incinerated waste in terms of its calorific values. The model is applicable in waste incineration systems equipped with rotary kilns. It is based on the known and proven energy flux balances and equations that describe the specific losses of energy flux while considering the specificity of waste incineration systems. The model is universal as it can be used both for the analysis and testing of systems burning different types of waste (municipal, medical, animal, etc.) and for allowing the use of any kind of additional fuel. Types of waste incinerated and additional fuel are identified by a determination of their elemental composition. The computational model has been verified in three existing industrial-scale plants. Each system incinerated a different type of waste. Each waste type was selected in terms of a different calorific value. This allowed the full verification of the model. Therefore the model can be used to optimize the operation of waste incineration system both at the design stage and during its lifetime. Copyright © 2015 Elsevier Ltd. All rights reserved.

  1. Method for determining effective flame emissivity in a rotary kiln incinerator burning solid waste

    Institute of Scientific and Technical Information of China (English)

    Jin-cai DU; Qun-xing HUANG; Jian-hua YAN

    2012-01-01

    Temperature is the most important parameter for the improvement of combustion efficiency and the control of pollutants.In order to obtain accurate flame temperatures in a rotary kiln incinerator using non-intrusive thermographic method,the effective flame emissivity was studied.A combined narrow- and wide-band model and Mie scattering method were used to calculate the radiative properties for gases and fly-ash particles under different combustion conditions.The effects of the air/waste ratio and fly-ash particles on the effective flame emissivity were discussed.The results of numerical calculations showed that the effective emissivity decreased from 0.90 to 0.80 when the air/waste ratio increased from 1.0 to 1.8,and the effect of the fly-ash particles was ignorable under the conditions discussed in this paper.Experimental measurement results indicated that the accuracy of the thermographic temperature measurements improved significantly if the setting of the flame emissivity was adjusted according to the air/waste ratio.

  2. Thermal Treatment of Mercury Mine Wastes Using a Rotary Solar Kiln

    Directory of Open Access Journals (Sweden)

    Andrés Navarro

    2014-01-01

    Full Text Available Thermal desorption, by a rotary kiln of mercury contaminated soil and mine wastes, has been used in order to volatilize mercury from the contaminated medium. Solar thermal desorption is an innovative treatment that uses solar energy to increase the volatility of contaminants, which are removed from a solid matrix by a controlled air flow system. Samples of soils and mine wastes used in the experiments were collected in the abandoned Valle del Azogue mine (SE, Spain, where a complex ore, composed mainly of cinnabar, arsenic minerals (realgar and orpiment and stibnite, was mined. The results showed that thermal treatment at temperatures >400 °C successfully lowered the Hg content (2070–116 ppm to <15 mg kg−1. The lowest values of mercury in treated samples were obtained at a higher temperature and exposition time. The samples that showed a high removal efficiency (>99% were associated with the presence of significant contents of cinnabar and an equivalent diameter above 0.8 mm.

  3. Processing of maize plants by rotary kiln pyrolysis; Veredlung von Maispflanzen durch Pyrolyse im Drehrohrreaktor

    Energy Technology Data Exchange (ETDEWEB)

    Klose, W.; Wiest, W. [Kassel Univ. (Gesamthochschule) (Germany). Inst. fuer Thermische Energietechnik

    1996-12-31

    The fuel quality of maize plants is to be characterized by short, elementary and thermonalysis. The plants will be pyrolyzed in order to facilitate transport and storage. The formal kinetic parameters of three parallel reactions describing solid matter decomposition are defined by means of TG-DSC, and the reaction enthalpy is measured. Pyrolysis experiments in a rotary kiln converter in the kg range show a strong dependence of the product spectrum on process temperature. In particular, the pyrolysis gas yield increases with temperature at the expense of pyrolysis oil and water. (orig) [Deutsch] Zur energetischen Nutzung von Kulturpflanzen wird die brennstofftechnische Charakterisierung von Maispflanzen durch Kurz-, Elementar- und Thermoanalyse durchgefuehrt. Zur Reduzierung des Aufwands fuer Transport und Lagerung sollen die Pflanzen pyrolysiert weren. Mit Hilfe der TG-DSC werden formalkinetische Parameter von drei Parallelreaktionen zur Beschreibung der Feststoffzersetzung bestimmt und die Reaktionsenthalpie gemessen. Pyrolyseversuche in einem Drehrohrreaktor im Kilogramm-Massstab ergeben eine starke Abhaengigkeit des Produktspektrums von der Prozesstemperatur. Insbesondere steigt die Pyrolysegasausbeute auf Kosten der Bildung von Pyrolyseoel und Wasser mit der Temperatur stark an. (orig)

  4. 2015年度石灰回转窑技术发展报告%Report of technical development of lime rotary kiln in 2015

    Institute of Scientific and Technical Information of China (English)

    乔斌; 张凯博

    2016-01-01

    简要论述了活性石灰的主要需求行业———钢铁行业和电石行业的2015年度发展状况,总结了2015年度石灰回转窑的技术创新情况及石灰回转窑发展中存在的主要问题,并对2016年的回转窑技术发展进行了展望。指出石灰回转窑在余热回收利用、水泥回转窑技术改造及石灰回转窑智能化工厂建设等方面的发展空间巨大。%This paper discusses the development of the major demand industries—iron and steel industry and calcium carbide industry of active lime in the year of 2015,and summarizes the technical innovation and major problems in the development of lime rotary kiln in 2015,then forecasts the tech-nical development of rotary kiln in the year of 2016. Meanwhile it points that there is significant room for recycling utilization of exhaust heat of the lime rotary kiln,technical improvement of cement rotary kiln and construction of intelligent factory of lime rotary kiln and so on.

  5. Industrial hazardous waste treatment featuring a rotary kiln and grate furnace incinerator: a case study in China.

    Science.gov (United States)

    Ma, Pan; Ma, Zengyi; Yan, Jianhua; Chi, Yong; Ni, Mingjiang; Cen, Kefa

    2011-10-01

    As one of the fastest developing countries, China is facing severe problems concerning hazardous waste treatment and disposal. This paper presents a new incineration technology and demonstration project in eastern China. The incineration system includes a rotary kiln, a grate furnace for burning out the kiln residue and a flue gas post-combustion chamber. Flue gas treatment and emission control is based on: a quench tower, followed by dry hydrated lime and activated carbon injection, a dual bag filter system, and a wet scrubber. It demonstrated that this incineration technology can effectively dispose of industrial hazardous waste with variable and complex characteristics. Gas emissions meet the demands of the Chinese Environmental Protection Association standard.

  6. Simulation on Different Proportions of Coal and Natural Gas Co-combustion in a Rotary Lime Kiln

    Directory of Open Access Journals (Sweden)

    Hongyu Gu

    2011-06-01

    Full Text Available Co-combustion of coal and natural gas is a promising technology in the production of active lime. For this technology, proper fuel proportion of coal and natural gas (α is one of the key parameters that requires significant thought. By means of numerical simulation, contrast studies on co-combustion with five different fuel proportions were carried out. This paper firstly puts forward the models used to describe the system based on the actual conditions. Then, numerical simulation results were analysed in detail to illustrate the co-combustion process and the velocity and temperature distribution in the kiln. Finally, comparisons of high temperature region, char conversion, length of calcining zone, CO and NOx emission and total heat transfer rate to the material bed were made in order to make a decision on fuel proportion. Synthetically considering, α=30% is a balance between benefits and costs for the rotary lime kiln studied.

  7. EVALUASI EFISIENSI PANAS DAN EMISI GAS RUMAH KACA PADA ROTARY KILN PABRIK SEMEN

    Directory of Open Access Journals (Sweden)

    Farisa Ridha Mutiara

    2012-08-01

    Full Text Available Kiln is an equipment which has vital existence in the manufacture of cement. Kiln firing requires a hightemperature to produce a clinker. Higher combustion temperature allows heat transfer occurs on the surfacecoating on the walls of the kiln that is not evenly distributed, so most of the heat is absorbed. As a consequence,it requires large amounts of fuel. Heat efficiency in the kiln is important to know. Production of clinker in thekiln which occurs at high temperatures, will also release a variety of gases, such as CO2. Carbon dioxide isincluded as one of the greenhouse gas, this gas will negatively impact the earth's ozone. Therefore, need to knowthe range of greenhouse gas that is formed, in order to determine the appropriate mitigation and prevention.Evaluation result of heat efficiency in the kiln is 43,17% by generating greenhouse gas emissions amounted to6,173 tonnes CO2 equivalent / tonne of coal.

  8. Testing of a Continuous Sampling Mercury CEM at the EPA-Rotary Kiln Incinerator Simulator Facility

    Energy Technology Data Exchange (ETDEWEB)

    D.P. Baldwin; S.J. Bajic; D.E. Eckels; D.S. Zamzow

    2002-04-12

    This report has been prepared to document the performance of the continuous sampling mercury monitoring system developed by Ames Laboratory for use as a continuous emission monitor (CEM). This work was funded by the U.S. Department of Energy, Office of Environmental Management, Office of Science and Technology, through the Mixed Waste Focus Area. The purpose of the project is to develop instrumentation and methods for spectroscopic field-monitoring applications. During FY01 this included continued development and testing of an echelle spectrometer system for the detection of mercury (Hg) by atomic absorption. Due to the relatively poor limits of detection for Hg by optical emission techniques, the CEM has been designed for the detection of elemental Hg by optical absorption. The sampling system allows continuous introduction of stack gas into the CEM for analysis of elemental and total Hg in the gas stream. A heated pyrolysis tube is used in this system to convert oxidized Hg compounds to elemental Hg prior to analysis for total Hg. The pyrolysis tube is bypassed to measure elemental Hg. The CEM is designed to measure the elemental Hg concentration of the gas sample, measure the total Hg concentration, perform a zero check (analysis of room air), and then re-zero the system (to correct for any instrumental drift that occurs over time). This is done in an automated, sequential measurement cycle to provide continuous monitoring of Hg concentrations in the stack gas. The continuous sampling Hg CEM was tested at the EPA-Rotary Kiln in Durham, NC at the beginning of FY02. This report describes the characteristics and performance of the system and the results of the field tests performed at EPA. The Hg CEM system was developed in response to the need of DOE and other organizations to monitor Hg that may be released during the processing or combustion of hazardous or mixed-waste materials. The promulgation of regulations limiting the release of Hg and requiring continuous

  9. Modelling of carbonisation of renewable fuels in a rotary kiln reactor; Modellierung der Karbonisierung nachwachsender Rohstoffe im Drehrohrreaktor

    Energy Technology Data Exchange (ETDEWEB)

    Klose, W.; Schinkel, A.P. [Univ. Kassel (Germany). Inst. fuer Thermische Energietechnik

    1998-09-01

    The contribution models the pyrolysis of corn in a rotary kiln reactor. The model comprises a solution of the two-dimensional energy and mass balances for the solid phase. The movement of the solid matter inside the reactor is described by model equations. The influence of various operating parameters on the pyrolysis process is discussed, i.e. temperature, rotational speed, length and angle of inclination of the tube. (orig.) [Deutsch] In diesem Beitrag wird die Pyrolyse von Mais im Drehrohrreaktor modelliert. Das Modell beinhaltet die Loesung der 2dimensionalen Energie- und Stoffbilanzen fuer die feste Phase. Die Gutbewegung im Drehrohr wird mit Hilfe von Modellansaetzen beschrieben. Es wird der Einfluss der Betriebsparameter Temperatur, Drehzahl, Laenge und Neigungswinkel des Rohres auf die Pyrolyse diskutiert. (orig.)

  10. Sustainability of cement kiln co-processing of wastes in India: a pilot study.

    Science.gov (United States)

    Baidya, Rahul; Ghosh, Sadhan Kumar; Parlikar, Ulhas V

    2017-02-28

    Co-processing in cement kiln achieves effective utilization of the material and energy value present in the wastes, thereby conserving the natural resources by reducing the use of virgin material. In India, a number of multifolded initiatives have been taken that take into account the potential and volume of waste generation. This paper studies the factors which might influence the sustainability of co-processing of waste in cement kilns as a business model, considering the issues and challenges in the supply chain framework in India in view of the four canonical pillars of sustainability. A pilot study on co-processing was carried out in one of the cement plant in India to evaluate the environmental performance, economical performance, operational performance and social performance. The findings will help India and other developing countries to introduce effective supply chain management for co-processing while addressing the issues and challenges during co-processing of different waste streams in the cement kilns.

  11. 轮带裂纹的修复补焊工艺%Repairing Welding Process of the Crack in Rotary Kiln

    Institute of Scientific and Technical Information of China (English)

    生利英

    2012-01-01

    The repairing welding process for the cracks in rotary kiln was introduced. Practices prove that, taking the process measures, such as preheating before welding, CO2 gas shielded arc welding and Lincoln flux cored wire, annealing after welding and multiple penetration testing and ultrasonic exploration welding process, can guarantee to achieve the desired effect after welding in rotary kiln.%介绍回转窑轮带裂纹修复补焊工艺.实践证明,通过采取焊前预热,CO2tAr气体保护焊和林肯药芯焊丝,焊后退火及焊接过程中多次渗透探伤和超声波探伤等焊接工艺,可以保证补焊后轮带达到预期使用效果.

  12. Optimizing Design for Incineration System of Hazardous Wastes in Rotary Kiln%回转窑危险废物焚烧系统的优化设计

    Institute of Scientific and Technical Information of China (English)

    张绍坤

    2015-01-01

    回转窑是危险废弃物处理中最有效的设备,具有废物处理种类多等优点。随着回转窑危险废物焚烧系统应用越来越广泛,该系统在应用中的一些问题也暴露出来(如进料水套容易破坏、废物在窑内焚烧不充分、回转窑尾耐火材料容易脱落等),需要根据工程应用进行设备优化设计。文章分析了回转窑焚烧系统出现问题的原因,并给出了优化设计方案,对回转窑焚烧系统的优化设计提供了借鉴。%The rotary kiln is the most effective equipment in the treatment of hazardous wastes and has many kinds of merit in the waste treatment. Along with the more and more use of incineration system of hazardous wastes in rotary kiln, some problems of the system are emerged in the application. It is required to carry through design of equipmqnt optimization in accordance with the engineering application. The paper analyzes the reasons emerged in the incineration system of rotary kiln and presents the optimizing design program as wel as provides use for reference for optimizing design of the incineration system of rotary kiln.

  13. Main Drive Control System of Rotary Kiln DC Motor%回转窑直流电机主拖动控制系统

    Institute of Scientific and Technical Information of China (English)

    李慧春

    2011-01-01

    The main connection and system control theory of rotary kiln DC motor are introduced. The hardware configuration of 6RA70 governor and DC motor drive control system are discussed.%介绍回转窑直流电机的主接线、系统控制原理,阐述调速器6RA70的硬件配置及直流电机拖动控制系统的特点。

  14. Research on Heating Problem of Rotary Kiln Axle Tile Care%回转窑托轮轴瓦发热问题的研究

    Institute of Scientific and Technical Information of China (English)

    和春梅; 杨晓杰; 罗玉银

    2011-01-01

    The rotary kiln, as the "heart" equipment of cement production, often appears the phenomenon of tile prop shaft heat in the using process,which lead to the low efficiency of rotary kiln.This article analyzes the main causes of heating problem of the rotary kiln tile axle from the two aspects of the lubrication and load distribution condition, and proposes the appropriate preventive measures.%回转窑作为水泥生产时的"心脏"设备,在使用过程中常常出现托轮轴瓦发热的现象,这是导致回转窑工作效率降低的最直接和最普遍的问题.本文主要从润滑状态和载荷分布情况与两个方面,分析了回转窑托轮轴瓦发热的主要原因,并指出了相应的预防措施.

  15. Comparison of the fixation effects of heavy metals by cement rotary kiln co-processing and cement based solidification/stabilization.

    Science.gov (United States)

    Zhang, Junli; Liu, Jianguo; Li, Cheng; Jin, Yiying; Nie, Yongfeng; Li, Jinhui

    2009-06-15

    Cement rotary kiln co-processing of hazardous wastes and cement based solidification/stabilization could both immobilize heavy metals. The different retention mechanisms of the two technologies lead to different fixation effects of heavy metals. The same amount of heavy metal compounds were treated by the two types of fixation technologies. Long-term leaching test (160 days), the maximum availability leaching test (NEN 7341) and a modified three-step sequential extraction procedure, proposed by the Commission of the European Communities Bureau of Reference (BCR) were employed to compare the fixation effects of the two fixation technologies. The leaching concentrations in NEN 7341 and long-term leaching tests were compared with identification standard for hazardous wastes (GB5085.3-1996) and drinking water standard (GB5749-2005). The results indicate that the leaching concentrations of the long-term leaching test and NEN 7341 test were lower than the regulatory limits and the leached ratios were small. Both cement based solidification/stabilization and cement rotary kiln co-processing could effectively fix heavy metals. Calcination in a cement rotary kiln and the following hydration that follows during cement application could fix As, Cd, Pb and Zn more effectively and decrease the release to the environment. Cement solidification/stabilization technology has better effect in immobilizing Cr and Ni. Cr wastes are more fitful to be treated by cement solidification/stabilization.

  16. Ultra high temperature gasification of municipal wastewater primary biosolids in a rotary kiln reactor for the production of synthesis gas.

    Science.gov (United States)

    Gikas, Petros

    2017-12-01

    Primary Fine-Sieved Solids (PFSS) are produced from wastewater by the use of micro-sieves, in place of primary clarification. Biosolids is considered as a nuisance product, however, it contains significant amounts of energy, which can be utilized by biological (anaerobic digestion) or thermal (combustion or gasification) processes. In the present study, an semi-industrial scale UHT rotary kiln gasifier, operating with electric energy, was employed for the gasification of PFSS (at 17% moisture content), collected from a municipal wastewater treatment plant. Two gasification temperatures (950 and 1050 °C) had been tested, with minimal differences, with respect to syngas yield. The system appears to reach steady state after about 30-40 min from start up. The composition of the syngas at near steady state was measured approximately as 62.4% H2, 30.0% CO, 2.4% CH4 and 3.4% CO2, plus 1.8% unidentified gases. The potential for electric energy production from the syngas produced is theoretically greater than the electric energy required for gasification. Theoretically, approximately 3.8 MJ/kg PFSS of net electric energy may be produced. However, based on the measured electric energy consumption, and assuming that all the syngas produced is used for electric energy production, addition of excess electric energy (about 0.43 MJ/kg PFSS) is required to break even. The latter is probably due to heat losses to the environment, during the heating process. With the improvement of energy efficiency, the process can be self sustained, form the energy point of view. Copyright © 2016 Elsevier Ltd. All rights reserved.

  17. Using burnability index to control the burning temperature of rotary kiln%用生料易烧性指数控制回转窑煅烧温度

    Institute of Scientific and Technical Information of China (English)

    袁慧芳; 刘福东; 刘志刚; 杨克锐; 魏庆敏

    2001-01-01

    研究了带余热发电回转窑窑灰对熟料煅烧的影响,结果表明,窑灰的掺入对生料的易烧性和回转窑的煅烧有很大的影响,其中存在一个最佳掺入量。应该严格控制窑灰的加入量,才能保证窑的优质高产。生料的煅烧温度与其易烧性有直接的关系,在设备条件一定的情况下,可以用易烧性来控制窑的煅烧温度。%Influences of rotary kiln dust on clinker burning are investigated in this paper,which is a sub-project of Tangshan mechatronics project-cement synthetical intelligent automatic system.The results show that adding of rotary kiln dust affects both burnabiliy of raw mix and burning of rotary kiln strongly and a best adding amount exists.Adding amount of kiln dust must be controlled strictly to keep the kiln operating well.The burning temperature of raw mix has direct relations with its burnatiliy.Under the same device conditions,using burnability index can control burning temperature of the kiln.

  18. 回转窑筒体不正常窜动调整方法实践*%Method to adjust abnormal movement of rotary kiln

    Institute of Scientific and Technical Information of China (English)

    夏毅; 程金; 苏登成

    2013-01-01

      生产中回转窑筒体正常的窜动是有益的,但不正常窜动必须加以重视并控制。根据现场安装调试的实际经验并结合理论分析,详细介绍了回转窑筒体不正常窜动的影响后果;并对不正常窜动的判别方法、不正常窜动调整方法及注意事项等内容,进行了归类总结和分析介绍。%In production,normal movement of rotary kiln is good, but abnormal movement must be paid attention to and be controlled. By field installing and adjusment experience,and combined with speculative knowledge, the consequence caused by abnormal move-ment of rotary kiln was introduced, and the judgement,adjusting method and cautions of abnormal movement were summarized and anal-ysed.

  19. Application of dynamic BP neural net in temperature control of cement rotary kiln%一种动态神经网络在水泥回转窑温度控制中的应用

    Institute of Scientific and Technical Information of China (English)

    张建民; 陈宏力; 魏秀兰

    2001-01-01

    A kind of dynamic neural net is introduced, and it is used for artificial temperature control of cement rotary kiln.%介绍了一种动态神经网络,并用此神经网络对水泥回转窑温度实行了仿真控制研究。

  20. 回转窑焚烧炉在某县危废焚烧处理中的应用%Application of Rotary Kiln Incinerator in Hazardous Waste Incineration in One Country

    Institute of Scientific and Technical Information of China (English)

    肖燕; 李军; 伍长青

    2015-01-01

    The engineering principle and performance characteristics of rotary kiln incinerator system were analyzed from the types and scale of hazardous waste incineration,process selection,the design of rotary kiln incinerator,and the analysis of engineering example with an example of hazardous waste incineration disposal engineering in one country. The results show that the process of rotary kiln,second combustion chamber,waste heat boiler,quench tower,semi-dry reaction tower, dry acid tower, and bag-type dust collector was adopted. It controls the rotary kiln temperature about 850 ℃,the residence time of haz-ardous waste in rotary kiln around 60 minutes,the speed of rotary kiln is 0.2~1.0 r/min,the angle of rotary kiln is 2°. The tem-perature of second combustion chamber is greater than 1 100 ℃,the residence time of smoke in the combustion chamber is greater than 2 seconds. Under this condition, clinker ignition loss is less than 5%,burned removal rate is greater than 99.99%, and the flue gas emission meets GB 18484—2001.%以某县危险废物焚烧处置工程为例,从危险废物焚烧处理种类及规模、工艺选择、回转窑焚烧炉设计、工程实例分析4个方面探讨回转窑焚烧炉系统的工程原理和性能特点,结果表明:采用“回转窑+二燃室+余热锅炉+急冷塔+半干反应塔+干式脱酸塔+布袋除尘器”工艺,回转窑温度控制在850℃左右,危险废物在回转窑停留时间60 min 左右,转速0.2~1.0 r/min,倾斜角度2°;二燃室温度>1100℃,烟气在二燃室内停留时间>2 s。在此条件下,炉渣热灼减率<5%,飞灰去除率>99.99%,烟气排放满足 GB 18484—2001。

  1. Finite element analysis of rotary kiln in bye spindle%回转窑挡轮空心轴的研究与改进

    Institute of Scientific and Technical Information of China (English)

    夏锴; 赵柯

    2013-01-01

    This article mainly used ANSYS finite element analysis was carried out on the rotary kiln block bye spindle, concluded that stress distribution and deformation of hol ow shaft condition under the working conditions. Optimize the structure of the hol ow shaft, in order to get a better working conditions.%  本文主要应用ANSYS对回转窑挡轮空心轴进行有限元分析,得出空心轴在工作条件下的应力分布和变形状态。对空心轴的结构进行优化,以便更好的在工作条件下进行工作。

  2. 回转窑筒体裂纹失效分析及对策%Analysis of crack in rotary kiln shell and the countermeasure

    Institute of Scientific and Technical Information of China (English)

    程维萍; 阎翠菊; 武远东

    2013-01-01

      从窑筒体直线性偏差引起的裂纹,焊缝焊接裂纹以及径向变形引起的疲劳裂纹三方面对回转窑筒体出现裂纹的原因进行了分析讨论,在此基础上,提出了相应的改进措施。%The cause of crack in rotary kiln shell was analysed and discussed from three aspects of linearity deviation of shell, welding crack and fatigue crack by radial distortion. On that base,some improving measurements were put forward.

  3. Discussion of Rotary Kiln Incineration Technology on Hazardous Waste%浅谈危险废物回转窑焚烧技术

    Institute of Scientific and Technical Information of China (English)

    仇美霞; 许邦露; 陈莉; 秦继华

    2016-01-01

    The safe disposal of hazardous waste has always been a concerned problem. This paper introduces the typical process of rotary kiln incineration system applied to hazardous waste disposal. Engineering practice shows that the treatment of incineration flue gas by using the combined processes of quench tower, dry reactor, bag filter and washing tower, can achieve the pollutant discharge standards.%危险废物安全处置一直是人们关注的问题.本文介绍了回转窑焚烧系统应用于危险废物处置的典型工艺,并通过工程实例表明,焚烧烟气采用急冷塔、干式反应器、布袋除尘和洗涤塔组合工艺处理,可以实现污染物达标排放.

  4. 回转窑托轮支承力测量方法%Support force measurement method for riding wheel of rotary kiln

    Institute of Scientific and Technical Information of China (English)

    翟敏辰; 达布希拉图; 刘珍; 包晓艳

    2015-01-01

    The rotary kiln is a core equipment in cement and some industrial production. It is important whether the roller support force is balanced and reasonable or not for service lifetime and safe operation of the equipment. As the complexity of the kiln structure and working conditions,it is very difficult to measure the actual load of each riding wheel. Taking a dry cement ro⁃tary kiln with three⁃support as an example,based on the analysis of riding wheel bearing seat structure and stress characteris⁃tics,the testing scheme of riding wheel load was designed,the validation measurement was carried out. The test results show that the method is feasible though the measurement sensitivity is insufficient.%回转窑是水泥等工业生产中的核心设备,托轮支承力是否均衡合理对设备的安全运行与寿命至关重要。由于窑体结构和工作条件的复杂性,使得通过测量获取每个托轮的实际载荷具有较大难度。以三档支撑的干法水泥生产回转窑为例,在分析托轮瓦座结构和受力特点的基础上设计了托轮载荷测试方案并进行了验证性测量。试验结果表明测试灵敏度偏低,但是方法可行。

  5. 大型多支承变刚度回转窑支承载荷分配问题%Research on supporting load distribution of large-scale rotary kiln with multi-support and variable-stiffness

    Institute of Scientific and Technical Information of China (English)

    李学军; 蒋玲莉; 刘德顺

    2005-01-01

    回转窑是冶金、水泥、耐火材料生产中的核心设备,是一种重载、大扭矩、多支点、静不定运行系统,由于其载荷和刚度分布复杂、各支承存在偏移,作用在它托轮上的支承载荷分配严重不均.本文针对回转窑载荷和刚度分布的特点,建立支承载荷求解的力学模型和线性方程组,导出支承载荷分配与支承偏差的关系式;用该方法对现场回转窑进行计算,得出该窑支承载荷分配的线性公式和一些分析结论,为生产中回转窑的状态分析、优化调控提供依据.%Kiln are the key equipment in the production of metallurgy, cement and material of fire-fast. It is the statically indeterminate system with over load, large torque and multi-support. Because of the complexity of load and stiffness distribution of the rotary kiln, the deflection of supporting center, the supporting load distribution will become seriously non-uniform. To the characters of load and stiffness distribution of the rotary kiln, the mechanical model and equation group are established, which are used to solve the variable-stiffness beam upon complex load for kiln. The relation between the supporting load distribution and deflection is derived. Accordingly, the liner formulas for calculating the support force of the support wheels fixing on the rotate kiln are obtained from the practical calculation of rotary kilns, and some useful analysis conclusions are obtained. This will provide helpful guide to condition analysis and optimization control of rotary kiln.

  6. 磁化焙烧回转窑热平衡测试与分析%Thermal testing and analyses on rotary kiln for magnetic roasting on siderite and limonite

    Institute of Scientific and Technical Information of China (English)

    张志华; 薛生晖; 付向辉

    2012-01-01

    介绍了某公司φ4×60m的磁化焙烧回转窑的应用情况,并以此回转窑作为测试对象进行热工测试、物料平衡和热平衡计算,由此了解磁化焙烧回转窑的能量利用情况.通过分析结果提出了优化磁化焙烧回转窑的建议,以达到高产、低消耗的目的.%Mainly introduced the application of the rotary kiln for magnetic roasting of 04 x 60m. And this rotary kiln was taken for thermal test for calculation on a material balance and thermal balance so as to concretely understand the effective quantity of energy and the degree of used energy. The final a-nalysis for the testing, rational advice was put forward, which was helpful to reach the optimum operation conditions for rotary kiln and to achieve higher production and lower consumption.

  7. Research on rotary kiln surface heat absorption refrigeration technology%水泥回转窑筒体表面余热吸收式制冷技术研究

    Institute of Scientific and Technical Information of China (English)

    陈华东

    2014-01-01

    Cement production industry is a high energy consumption industry, and the loss rate of rotary kiln surface in whole imput en-ergy is high up to 10%. By setting heat gathering cover on rotary kiln surface, 100℃hot water can be gained. Using the hot water in lithium bromide absorption refrigeration unit, cooling capacity of 1 516 kW can be obtained. Compared with ordinary air-conditioning and electric compressor refrigeration technology, refrigeration by lithium bromide absorption refrigeration technology using rotary kiln surface waste heat can save 200,000 RMB every summer.%水泥生产是一个高耗能的行业,回转窑筒体表面的余热损失可达输入能量的10%。通过在回转窑表面布置集热罩,可得到平均温度为100℃的热水。这些热水用于溴化锂吸收式制冷机组,可以得到制冷量1516 kW,相较于普通空调和电动压缩机制冷技术,采用溴化锂吸收式制冷技术回收回转窑表面余热进行制冷每年夏天可以节省20万元左右电费。

  8. 水泥回转窑自动控制系统中的控制算法研究%Study on Control Algorithm of Auto-control System for Cement Rotary Kiln

    Institute of Scientific and Technical Information of China (English)

    刘国华; 王群京; 张倩; 李国丽

    2012-01-01

    为了稳定水泥回转窑系统的温度,降低能耗,分析了整个烧成工况,提出分解炉与回转窑“合并建模—分开控制”的方法,利用前馈神经网络对旋风系统和回转窑系统中的一些重要参量进行建模,设计出双模糊自动控制器,以所建模型为依据,分别对分解炉温度和回转窑3个重要点温度进行控制.实验仿真和现场运行表明,控制器具有响应速度快及控制精度高等优点,受控温度点在短时间内趋于稳定,喂煤量较手操少.%In order to stabilize cement rotary kiln temperature and to reduce its energy consumption, the firing conditions were analyzed and " merger modeling and separate control" method for calciner and kiln was proposed , in which, having feed-forward neural network used to model important parameters of cyclone and rotary kiln system so as to design a dual fuzzy auto-controller for the calciner temperature and the temperature of three important parts in rotary kiln. The simulation result and field operation jointly prove controller' s advantages such as fast response and high precision, and the controlled temperature can tend to become stable in a short time and the coal consumption becomes less than that in manual operation.

  9. A RT-2神经网络在水泥窑况识别中的应用%APPLICATION OF ART-2 NEURAL NETWORK IN THE CEMENT ROTARY KILN-SATTUS

    Institute of Scientific and Technical Information of China (English)

    孙莉; 李琳琳

    2015-01-01

    The sintering process of the cement has the non-linearity,the multivariable,the closecoupling, and the big time lag characteristics.We analyze the influence of the wind,the coal,the material and the kiln speed in the rotary kiln system.The ART -2 neural network is used to recognise the change tendency of main craft parameter,and the intelligent recognition of the kiln -status is realized.The judgment of the kiln -status is completed by carring on the fuzzy to the secondary craft parameter and the inference by the IF-THEN sentence. The rensonable operation advice for kiln-status is thus given.Through the research of the ART-2 neural network, discover that the characteristic of ART-2 neural network is discovered to have the good effect in the recognition, and suits the recognition kiln-status of the rotary kiln system.%针对水泥烧成过程具有强耦合、大时滞、非线性、多变量等特性,分析风、煤、料与窑速对回转窑系统的影响,应用ART-2神经网络识别主要工艺参数的变化趋势,实现对窑况的智能识别;同时对次要工艺参数进行模糊化,以IF-THEN语句进行推理,完成窑况的判断,并针对窑况给出合理的生产操作建议。实验性运行表明,通过对ART-2神经网络的研究,其特性在识别中具有较好的效果,适合回转窑窑况的识别。

  10. Development of heat transfer coefficient model for external heated rotary kiln with low filling large particles%大颗粒低填充率外热式回转窑传热系数模型的构建

    Institute of Scientific and Technical Information of China (English)

    吴静; 李选友; 陈宝明; 高玲; 王瑞雪; 赵改菊; 王成运

    2014-01-01

    Heat transfer coefficient is one of the most crucial parameters in thermal calculation and design for an externally heated rotary kiln. Suitably designed kiln dimensions, structure and operating parameters rely on the accuracy of the employed heat transfer coefficient. For an externally heated kiln, heat transfers from an outside source to inside particles through a wall. Generally, the filling ratio in an externally heated rotary kiln is low. So, the heat transfer mechanism for large particles with a low filling ratio in an externally heated rotary kiln is quite different from that in an internally heated rotary kiln, whose filling ratio is usually more than 15 percent. Despite the existence of some achievements in particles motion behavior and heat transfer mechanisms in an internally heated rotary kiln, so far, there is no reliable heat transfer model to describe the heat transfer process between the kiln’s surface and particles in an externally heated rotary kiln with low filling large particles. As a result, the main approach of heat transfer coefficient determination is still an experimental test. On the basis of heat transfer mechanism analysis, this paper regards the heat transfer process between the kiln’s surface and large particles as consisting of heat conduction between the kiln’s surface and gas film, heat convection between the gas film and particles, and heat radiation between the kiln’s surface and particles. Finally, a mathematical model is created for the prediction of the heat transfer coefficient between the kiln’s surface and large particles. To validate the developed model, a series of experimental tests are performed. Alumina spherical grains with a diameter of 6 mm are used as testing particles. When the filling ratio is 5 percent, the heat transfer coefficients are measured in the range of 220℃-420℃ at 20℃ surface temperature intervals, corresponding to the rotary speeds of 1r/min, 2r/min, and 3r/min, respectively. The

  11. 煅烧石油焦回转窑内衬技术分析及改进措施%Technical Analysis of Calcined Petroleum Coke Rotary Kiln Lined and Improvement Measures

    Institute of Scientific and Technical Information of China (English)

    李树森; 丁翠红

    2011-01-01

    通过测试和实际使用研究,对原有的煅烧焦回转窑内衬进行分析,并进行了一系列的改进,使得煅烧回转窑内衬的使用寿命得到显著提高,改造后的煅烧回转窑,连续生产稳定性大大提高,耐火内衬寿命显著延长,大大降低了频繁停窑检修的成本。%According to the test and the actual usage,the analysis of original calcined coke kiln lining and a series of improvements made the calcining kiln lining life significantly increased after transformation of calcination rotary kiln,the stability of continuous production greatly improved,refractory lining life significantly longer,and the cost of frequent maintenance to stop the kiln was greatly reduced.

  12. Multi-Variable System Identification of Operating Point of Cement Rotary Kilns%水泥回转窑工作点的多变量系统辨识建模

    Institute of Scientific and Technical Information of China (English)

    张倩; 刘国华; 王群京; 李国丽

    2012-01-01

    The optimization modeling of the cement rotary kilns was investigated, as the precise mathematical model was needed in the realization of automatic control and optimization to the cement rotary kilns. As a high-temperature thermal equipment, the cement rotary kiln requires precise modeling because of its complex nonlinearity system. In order to solve the above problems, the time series models were introduced, and the Least Squares Method was applied to identify the parameters. The linear system models at and around the operating point were obtained, and the system modeling was realized though expert intelligent control software. Experimental results show that the normalized outputs of identified system fitts the real system outputs well, which demonstrates that the model can describe this multi-variable system at the operating point precisely and proves the effectiveness of the time series model identification algorithm.The optimization modeling of the cement rotary kilns was investigated, as the precise mathematical model was needed in the realization of automatic control and optimization to the cement rotary kilns. As a high-temperature thermal equipment, the cement rotary kiln requires precise modeling because of its complex nonlinearity system. In order to solve the above problems, the time series models were introduced, and the Least Squares Method was applied to identify the parameters. The linear system models at and around the operating point were obtained, and the system modeling was realized though expert intelligent control software. Experimental results show that the normalized outputs of identified system fitts the real system outputs well, which demonstrates that the model can describe this multi-variable system at the operating point precisely and proves the effectiveness of the time series model identification algorithm.%研究水泥回转窑优化建模问题,水泥回转窑自动控制优化的实现,需要以准确的数学模型作为基础.

  13. 基于神经网络的回转窑建模及其优化控制设计%Model of Rotary Kiln Based on Neural Network and Design of Optimization Control

    Institute of Scientific and Technical Information of China (English)

    覃新颖; 佘乾仲; 彭奎; 杨晓娜

    2012-01-01

    Calcination process of cement clinker is a complex multi - variable large - disturbances and nonlinear system which is full of mass transfer, heat transfer, physical and chemical reactions. In order to reduce energy con sumption and ensure the quality of cement clinker burning, it is necessary to explore methods superior to the tradition al PID to stabilize the temperature of rotary kiln. PID control methods based on BP nerual network can adjust the con trol parameters of PID according to the operational status of the system, and achieve a performance optimization. It has many advantages such as small overshoot, good dynamics, fast convergence rate, high controlled resolution and so on. In this paper, rotary kiln model was established by Elman neural network, and an optimize controller was de signed with the PID control methods based on BP nerual network. The results show that, after the fluctuations in the early control period, the temperature of cement rotary kiln tends to be stabilized and realize the simulation control of cement rotary kiln.%实现水泥回转窑温度稳定性控制,水泥回转窑熟料煅烧是一个涉及传质、传热和物理化学反应的复杂多变量、多扰动非线性过程.为了稳定回转窑烧成温度以提高孰料烧成质量,降低能耗,传统的控制方法,存在干扰大,稳定时间长等问题.在分析水泥回转窑工艺的基础上,采用Elman神经网络建立回转窑系统的模型,提出BP神经网络的PID控制方法,根据系统的运行状态,调节PID控制器的参数,以达到性能指标,设计了回转窑温度优化控制器,具有超调量小、动态性好、收敛速度快和控制精度高等优点.进行仿真的结果表明,回转窑烧成带温度逐渐趋于稳定,实现了对水泥回转窑的优化控制.

  14. 水泥回转窑热工测量准确性的影响因素分析%Factors affecting thermal measurement accuracy of cement rotary kiln

    Institute of Scientific and Technical Information of China (English)

    袁秀霞

    2014-01-01

    Thermal measurement of cement rotary kiln is a complex process, there are many factors affecting the accuracy of measure-ment results. Based on many years of rotary kiln thermal measuring experience, for four aspects of test condition selection, scheme;in-strument management and data processing, main factors affecting thermal measurement accuracy were summarized as well as the meth-od of reducing testing data deviation.%水泥回转窑的热工测量是个复杂的过程,测量结果准确性的影响因素较多。根据多年水泥回转窑热工测量经验,从测试条件的选取、测试方案的制定、测试仪器设备的管理和测试数据的处理四个方面,分别总结了影响热工测量数据准确性的主要因素以及减少测试数据出现偏差的方法。

  15. Development of MgO-CaO-ZrO2 Refractories in Cement Rotary Kiln%水泥窑用镁钙锆质耐火材料的发展

    Institute of Scientific and Technical Information of China (English)

    田晓利; 薛崇勃; 薛群虎; 闫振华

    2011-01-01

    The development process of cement rotary kiln refractories in cement rotary kiln and the research status of MgO-CaO-ZrO2 refractories in home and abroad were introduced. The MgO-CaO-ZrO2 composite material had advantages of magnesia materials, and its mineral composition contained a certain amount calcium silicate phase. Thus, it had a good thermal shock resistance, a high softening temperature under load, an excellent erosion resistance and suitable mechanical properties, which had important significance and high practical value.%介绍了水泥回转窑用耐火材料的发展历程以及国内外镁钙锆质耐火材料的研究现状,指出MgO-CaO-ZrO2复相材料既具有镁质材料的优点,矿物相组成中又包含一定数量的钙硅酸盐相,从而具有良好的抗热震性、较高的荷重软化温度及优异的抗硅酸盐水泥熟料的侵蚀性能、适宜的力学强度等,具有较高的实用价值.

  16. Optimum feeding rate of solid hazardous waste in a cement kiln burner

    National Research Council Canada - National Science Library

    W.K. Hiromi Ariyaratne, Morten C. Melaaen, Lars-André Tokheim

    2013-01-01

    Solid hazardous waste mixed with wood chips (SHW) is a partly CO2 neutral fuel, and hence is a good candidate for substituting fossil fuels like pulverized coal in rotary kiln burners used in cement kiln systems...

  17. Model of Cement Rotary Kiln Based on Elman Neural Network and Design of DHP Controller%基于Elman网的水泥回转窑模型及其DHP控制器设计

    Institute of Scientific and Technical Information of China (English)

    黄清宝; 林小峰; 宋绍剑; 佘乾仲; 杨宝生

    2011-01-01

    水泥回转窑熟料煅烧过程是一个涉及传质、传热和物理化学反应的复杂的多变量、多扰动、非线性过程.为了稳定回转窑温度以提高水泥熟料烧成质量,降低能耗,需要探索新型优化控制方法.近似动态规划(ADP)综合神经网络、强化学习和动态规划等方法和技术,是一种新型优化方法.其中的双启发式动态规划(DHP)算法由于其评价网络的输出是代价函数关于状态量的偏导数,它具有动态性好、收敛速度快、控制精度高等优点.在分析水泥回转窑工艺的基础上,采用Elman神经回络建立回转窑系统的模型,并利用近似动态规划中的双重启发式动态规划算法设计回转窑温度优化控制器.仿真结果表明,在经历控制初期的波动后,回转窑烧成带温度逐渐趋于稳定,实现了对水泥回转窑的仿真控制.%Calcination process of cement clinker is a complex multi-variable large-disturbances and nonlinear system which is full of mass transfer, heat transfer, physical and chemical reactions. In order to reduce energy consumption and ensure the quality of cement clinker burning, it's necessary to explore new aptimal control methods to stabilize the temperature of rotary kiln. Approximate Dynamic Programming (ADP) integrated neural networks, reinforcement learning and dynamic programming techniques, is a new algorithm for optimal control. The dual heuristic dynamic programming (DHP) is an algorithm of ADP, whose output is a partial derivatrve of cost function with respect to state. It has many advantages such as good dynamics, fast convergence rate, high controlled resolution and so on. Based on the detailed analysis of rotary kiln technology, the model was established by Elman neural network, and the optimization controller was designed with the dual heuristic dynamic programming. The resuks show that, after the fluctuations in the early control period, the temperature of cement rotary kiln tends to

  18. 氧化锌资源化处理回转窑尾气二氧化硫%Zinc Oxide Processing Rotary Kiln Tail Tail Gas of Sulphur Dioxide

    Institute of Scientific and Technical Information of China (English)

    王成

    2012-01-01

    用氧化锌浆液吸收回转窑尾气SO2处理,再通过废酸解析出SO2和硫酸锌,SO2则返回制酸系统,硫酸锌返回湿法锌冶炼系统,达到实现物料资源化、环保达标的社会效益与经济效益。%Zinc oxide slurry absorption rotary kiln tail gas of SO2, through analysis of SO2 waste acid and zinc sul- fate, SO2 returned to the acid system, zinc sulfate returned wet zinc refining system, material resources was realized, and social and economic benefits of environmental standards were achieved.

  19. 回转窑热解城市垃圾制造中热值燃气的试验%EXPERIMENT ON MANUFACTURE MEDIUMHEATING VALUE FUEL GAS BY PYROLYZING MUNICIPAL REFUSE IN A ROTARY KILN

    Institute of Scientific and Technical Information of China (English)

    李爱民; 李晓东; 李水清; 严建华; 岑可法

    1999-01-01

    Manufacturing fuel gases by pyrolyzing municipal refuse is an attractive technology. A laboratory-scale externally heated rotary kiln was designed and developed, and a series of the pyrolysis experiments were done with paper,paper board,waste plastic(including PVC plastic and PE plastic),rubber,vegetable,wood cloth and orange husk were selected as the sample species of the main organic groups of municipal refuse.The yield and the heating value of the fuel gas were measured;The effects of moisture and size of raw materials on pyrolysis were studied by taking wood chips as an example and the effects of the heating methods on pyrolysis gas yield and the variations of gas composition and heating value during pyrolysis were discussed.At last,the efficiency of pyrolysis,the conversion fraction of fuel gas and gas yield were defined and the results of the experiments were analyzed in terms of such definitions.

  20. Measures on stabilizing the coal feeding system of rotary kiln and improving the accuracy of the feeding system%稳定回转窑喂煤系统提高喂煤精度的途径

    Institute of Scientific and Technical Information of China (English)

    史德深; 冯文毓

    2001-01-01

    从煤粉特性、煤粉仓结构、喂料及输送设备的性能等方面分析了影响回转窑喂煤系统喂煤精度的主要因素及存在的主要问题,在此基础上提出稳定喂煤系统,提高喂煤精度的途径。%Main factors and the existing problems of affecting the accuracy of the coal feeding system for rotary kiln were analyzed in terms of the properties of pulverized coal, structure of the pulverized coal storage bin, and the performance of the feeding and conveying equipment.Measures on stabilizing the coal feeding system and improving the accuracy of the feeding system were thus raised based on the above-mentioned analysis.

  1. Fuzzy & Predictive Control Strategy Applied to Industry Rotary Kiln Control System%模糊和预测控制在工业回转窑控制中的应用

    Institute of Scientific and Technical Information of China (English)

    蔡永昶

    2011-01-01

    Aiming at the automation control effect of Lithopone rotary kiln's calcination process and kilnhead temperature, which is the key process parameter,is not good, the software & hardware system were improved and perfected. According to the difficulty of product's performance index which has to be tested offline, and object structure characteristic and process flow, predictive control strategy was adopted to improve the control of calcination process, on the basis that kiln-head temperature was controlled to be more stable with the use of fuzzy & PID methods. The structure and configuration of hardware system, and the design method of the predictive controller were introduced in detail. The result of application shows the steady-state behavior of the kiln-head is better, and the stability and quality of product's performance index have been improved.%针对锌钡白工业回转窑煅烧过程和关键工艺参数窑头温度的自动控制效果不理想,对软硬件系统进行了改进和完善.根据产品性能指标只能离线检验这一难点,结合对象的结构特点和工艺流程,在采用模糊结合PID的方法对窑头温度进一步控制稳定的基础上,运用预测控制的方法改进了煅烧过程的控制.详细介绍了系统硬件结构和选型,预测控制器的设计方法.运行结果表明,窑头温度稳态性能得到较大改善,产品性能指标的稳定性和质量得到提高.

  2. Process development for utilizing asbestos cement waste in rotary kilns for the cement industry. Final report; Erarbeitung eines Verfahrens zur stofflichen Verwertung von zementgebundenen Asbestprodukten in Drehrohroefen fuer die Zementindustrie. Abschlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Schlegel, R.; Kieser, J.; Kraehner, A.

    1999-11-01

    The law for recycling and waste demands the utilization also for waste of asbestos cement (ac). The procedure of thermal utilization of ac in the flame of a rotary cement kiln was developed and patented by the research institute IBU-tec Weimar, Germany. The ac-material has to be pre-pulverized and grinded to a degree of fineness of R{sub 90}<15%. Considerations of safety engineering lead to the idea of common fine grinding of old oil (oo) and ac. This new procedure was searched in FuE-project in 1998/99 (financial support by BMBF). A mash of ac and oo was generated as a utilization product ready for firing which was injected into the flame of the rotary cement kiln. This particles of ac smelt to spherical shaped particles at a temperature above 1500 C. They were utilized by clinker formation. The material and gas stream leaving the kiln does not contain fibres of asbestos. This was demonstrated in a small equipment burning test. The industrial realization concerning cement plant Ruedersdorf, near Berlin, was searched, technologically described and safety engineeringly and financially assessed by a project study. Process-technical and financial advantages were seen for the dry fine grinding. The wet fine grinding with old oil could be used in cement plants using old oil as fuel. (orig.) [German] Das Kreislaufwirtschafts- und Abfallgesetz (1994) fordert u.a. die stoffliche Verwertung auch fuer Asbestzementabfaelle (AZ). Das vom Institut fuer Baustoff- und Umweltschutz-Technologie Weimar 1995 entwickelte und patentierte Verfahren zur thermischen Verwertung von AZ in der Flamme eines Zementdrehrohrofens erfuellt diese Forderung. Das AZ-Material muss vorzerkleinert und bis zur Rohmehlfeinheit (R{sub 90}<15%) feingemahlen werden. Sicherheitstechnische Ueberlegungen fuehrten zu der Idee, die Feinmahlung zusammen mit Altoel (AOe) zu erproben. Diese Verfahrensvariante wurde im Rahmen eines FuE-Projektes 1998/99 untersucht (finanzielle Foerderung durch das BMBF). Als

  3. Research on the characteristics of hydration of cement intermixed by the clinkers made in rotary kiln and shaft kiln%回转窑与立窑熟料混合配制水泥的水化特性研究

    Institute of Scientific and Technical Information of China (English)

    梁英; 程德铭; 冯庆革; 李浩璇

    2001-01-01

    The characteristics of hydration of cement intermixed by the clinkers made in rotary kiln and shaft kiln was studied under the same hydration condition through the analyses of hydration degree, chemical composition of liquid phase, XRD, DTA and SEM etc.. The results indicate that the hydration rate of the intermixed clinker at 1d was accelerated instead of being the simple sum of that of the starting clinkers. The intermix of cement did change the morphology of the hydrates while keeping the same types of hydrates. More needle and fibrous hydrates produced during the 1d hydration.%在相同的水化条件下,通过水化程度分析、水化液相分析、 XRD、 DTA和 SEM等方法研究了回转窑与立窑熟料混合配制的水泥的水化特性。结果表明,回转窑与立窑熟料混合后,其 1d水化速率并非两种水泥水化速率的简单加权,而是有明显加快;水泥浆体中的水化产物种类未改变,但改善了水化产物的形貌, 1d水泥浆体中生成了较多的针状和纤维状水化产物。

  4. Increased Coal Replacement in a Cement Kiln Burner by Feeding a Mixture of Solid Hazardous Waste and Shredded Plastic Waste

    OpenAIRE

    Ariyaratne, W.K.Hiromi; Melaaen, Morten Christian; Tokheim, Lars-André

    2013-01-01

    The present study aims to find the maximum possible replacement of coal by combined feeding of plastic waste and solid hazardous waste mixed with wood chips (SHW) in rotary kiln burners used in cement kiln systems. The coal replacement should be achieved without negative impacts on product quality, emissions or overall operation of the process. A full-scale experiment was carried out in the rotary kiln burner of a cement kiln by varying SHW and plastic waste feeding rates. Experimental ...

  5. ROTARY SCREW SYSTEMS IN CEMENT

    OpenAIRE

    2016-01-01

    The article presents results of research of rotary-screw systems in relation to the creation of rotary kilns for the annealing of-cuttings in the preparation of cement clinker. Using the proposed design, in comparison with known designs of similar purpose, it significantly improves performance, reduces size and power consumption through the use of rotary screw systems in the form of screw rotors and drums made hollow with sidewalls assembled from separate strips or plates of different geometr...

  6. CFD Modeling of Flow, Temperature, and Concentration Fields in a Pilot-Scale Rotary Hearth Furnace

    Science.gov (United States)

    Liu, Ying; Su, Fu-Yong; Wen, Zhi; Li, Zhi; Yong, Hai-Quan; Feng, Xiao-Hong

    2014-01-01

    A three-dimensional mathematical model for simulation of flow, temperature, and concentration fields in a pilot-scale rotary hearth furnace (RHF) has been developed using a commercial computational fluid dynamics software, FLUENT. The layer of composite pellets under the hearth is assumed to be a porous media layer with CO source and energy sink calculated by an independent mathematical model. User-defined functions are developed and linked to FLUENT to process the reduction process of the layer of composite pellets. The standard k-ɛ turbulence model in combination with standard wall functions is used for modeling of gas flow. Turbulence-chemistry interaction is taken into account through the eddy-dissipation model. The discrete ordinates model is used for modeling of radiative heat transfer. A comparison is made between the predictions of the present model and the data from a test of the pilot-scale RHF, and a reasonable agreement is found. Finally, flow field, temperature, and CO concentration fields in the furnace are investigated by the model.

  7. 石灰回转窑尾气余热利用的一种新工艺%New technology of waste heat utilization for lime rotary kiln

    Institute of Scientific and Technical Information of China (English)

    夏明; 刘增; 程伟丰; 项志军

    2015-01-01

    介绍了一种石灰回转窑尾气余热利用新工艺,并得出结论:采用热管式烟气-软水换热器回收石灰回转窑尾气余热的新工艺对石灰回转窑尾气余热加以回收,不仅可以充分利用回转窑尾气余热,节能降耗,保护环境,还可以产生可观的经济效益。%This paper introduces a new technology of waste heat utilization for tail gas of lime rotary kiln by flue gas-soft water thermal tubular exchanger,and concludes that the technology can not only make the most of waste heat of tail gas,save energy,reduce consumption and protect environment,but also can bring considerable economic benefit.

  8. Combustion characteristics of spark ignition and pilot flame ignition systems in a stratified charge Wankel type rotary engine; Sojo kyuki bankerugata rotary kikan ni okeru spark plug tenka to pilot kaen tenka ni yoru nensho tokusei

    Energy Technology Data Exchange (ETDEWEB)

    Song, Y.; Moriyoshi, Y.; Wada, Y. [Chiba University, Chiba (Japan); Muroki, T. [Kanagawa Institute of Technology, Kanagawa (Japan)

    1998-05-25

    A pilot flame ignition system, which has superior characteristics in the high ignition energy and the large flame contact area to a conventional spark ignition system, is experimentally examined by the indicated pressure analysis and the high speed direct photography. A model combustion chamber, which simulates a Wankel-type direct injection stratified charge rotary engine, was employed to test the ignition performance of both the pilot flame ignition and spark ignition systems. As a result, it was found that the pilot flame system successfully ignites the very lean charge stratified mixture which the spark system fails to ignite and that the combustion characteristic difference using different ignition systems becomes small as the overall equivalence ratio is increased. 6 refs., 15 figs., 2 tabs.

  9. Flame image-based burning state recognition for rotary kiln sintering process%基于火焰图像的回转窑烧成状态识别方法研究

    Institute of Scientific and Technical Information of China (English)

    李帷韬; 周晓杰; 柴天佑

    2011-01-01

    Accurate recognition of burning state is considered to be the critical issue in sintering process control of rotary kiln. In this study, we propose a new method for burning state recognition with the goal of achieving more reliable state recognition. Firstly, A Gabor filter is employed as the pre-processing step to distinguish material and flame zones with distinguishable texture properties. In our study, a new approach is proposed to design an optimal compact filter bank. Then, from the filtered flame image database, eigen-flame images are found using principal component analysis, and global features are extracted through correlating each flame image with the eigen-flame images. Finally , the feature vectors are classified using probabilistic neural network pattern classifier. The proposed new method is validated through extensive experimental studies.%烧成带状态的准确识别是回转窑烧结过程中最为关键的一环.给出了一种新颖的基于火焰图像的烧成状态识别方法.首先,基于一种新颖的设计方法得到的压缩Gabor滤波器组作为预处理阶段,增强具有不同纹理特性的物料区域和火焰区域的可分性.然后,对预处理后的火焰图像采用主成分分析寻找特征火焰图像,通过关联每幅火焰图像与特征火焰图像提取火焰图像的全局特征向量,最终经由概率神经元网络分类器对特征向量进行分类识别.实验结果表明了该方法的有效性.

  10. Celadon of Yue Kiln

    Institute of Scientific and Technical Information of China (English)

    2012-01-01

    正Celadon of Yue Kiln comes from the famous ancient Chinese Yue kiln in Southern China. The earliest porcelain was successfully made in this very kiln in the Eastern Han Dynasty, so it is also honored as the "mother porcelain". The kiln stopped producing at the end of the Northern Song Dynasty and the early Southern

  11. INVESTIGATIONS ON OPERATION OF ROTARY TILTING FURNACES

    Directory of Open Access Journals (Sweden)

    S. L. Rovin

    2016-01-01

    Full Text Available Rotary tilting furnace (RTF is a new type of fuel furnaces, that provide the most efficient heating and recycling of polydisperse materials. The paper describes results of the investigations on thermal processes in the RTF, movement of materials and non-isothermal gas flow during kiln rotary process. The investigations have been carried out while using physical and computer simulations and under actual operating conditions applying the pilot plant. Results of the research have served as a basis for development of recommendations on the RTF calculations and designing and they have been also used for constructional design of a rotary tilting furnace for heating and melting of cast iron chips, reduction smelting of steel mill scale, melting of aluminum scrap, melting of lead from battery scrap. These furnaces have a high thermal efficiency (~50 %, technological flexibility, high productivity and profitability. Proven technical solutions for recycling of ferrous and non-ferrous metals develop the use of RTF in the foundry and metallurgical industry as the main technological unit for creation of cost-effective small-tonnage recycling of metal waste generated at the plants. The research results open prospects for organization of its own production for high-quality charging material in Belarus in lieu of imported primary metal. The proposed technology makes it possible to solve environmental challenge pertaining to liquidation of multi-tonnage heaps of metal-containing wastes.

  12. 一种回转窑余热回收用集热器的实验研究及其结构优化%Experimental measurement and structure optimization of heat recovery exchangers on rotary kilns

    Institute of Scientific and Technical Information of China (English)

    殷谦; 杜文静; 纪兴林; 程林

    2016-01-01

    A novel heat recovery exchanger installed on the rotary kiln shell surface is proposed in this paper. The heat recovery exchanger contains water tubes and coiled pipes, which function as the radiative and the convective heat transfer surfaces, respectively. Numerical studies and experimental measurements are carried out to investigate the heat transfer characteristics of the heat exchanger. Several optimization models are proposed with the heat transfer area, the pressure drop and the modified entropy generation numbers set as the objective functions. The models describe the relation between the heat transfer rates and structural parameters of the heat recovery exchanger, i.e. the tube length, the tube numbers and the tube diameter. The optimized design parameters are obtained by applying the genetic algorithm toolbox in Matlab. The results indicate that the optimized heat transfer areas of water tubes and coiled pipes are decreased by 15% and 20%, respectively. The corresponding pressure drop is significantly decreased after optimization. In the optimization process, the modified entropy generation numbers are decreased due to fluid friction, while the modified entropy generation numbers remain unchanged due to heat transfer.%减少回转窑表面的散热损失对冶金、化工等高耗能行业的节能减排具有重要意义。针对现有窑表面集热器回收效率较低的现状,提出了一种新型集热器,并通过实验测量与数值计算分析了其换热性能。建立了集热器换热量与管长、管径及管子数等结构参数的数学关系,分别以换热面积、进出口压降以及改进的熵产数为优化目标,利用遗传算法分别对其进行了结构设计,结果表明,优化后集热器的辐射换热所需的换热面积减小15%,对流换热所需的换热面积减少20%左右。优化后两种形式的换热面所消耗的泵功明显减少。优化后集热器的传热熵产数与

  13. A 12-MW-scale pilot study of in-duct scrubbing (IDS) using a rotary atomizer

    Energy Technology Data Exchange (ETDEWEB)

    Samuel, E.A.; Murphy, K.R.; Demian, A.

    1989-11-01

    A low-cost, moderate-removal efficiency, flue gas desulfurization (FGD) technology was selected by the US Department of Energy for pilot demonstration in its Acid Rain Precursor Control Technology Initiative. The process, identified as In-Duct Scrubbing (IDS), applies rotary atomizer techniques developed for lime-based spray dryer FGD while utilizing existing flue gas ductwork and particulate collectors. IDS technology is anticipated to result in a dry desulfurization process with a moderate removal efficiency (50% or greater) for high-sulfur coal-fired boilers. The critical elements for successful application are: (1) adequate mixing of sorbent droplets with flue gas for efficient reaction contact, (2) sufficient residence time to produce a non-wetting product, and (3) appropriate ductwork cross-sectional area to prevent deposition of wet reaction products before particle drying is comple. The ductwork in many older plants, previously modified to meet 1970 Clean Air Act requirements for particulate control, usually meet these criteria. A 12 MW-scale IDS pilot plant was constructed at the Muskingum River Plant of the American Electric Power System. The pilot plant, which operates from a slipstrem attached to the air-preheater outlet duct from the Unit 5 boiler at the Muskingum River Plant (which burns about 4% sulfur coal), is equipped with three atomizer stations to test the IDS concept in vertical and horizontal configurations. In addition, the pilot plant is equipped to test the effect of injecting IDS off- product upstream of the atomizer, on SO{sub 2}and NO{sub x} removals.

  14. A 12-MW-scale pilot study of in-duct scrubbing (IDS) using a rotary atomizer

    Energy Technology Data Exchange (ETDEWEB)

    Samuel, E.A.; Murphy, K.R.; Demian, A.

    1989-11-01

    A low-cost, moderate-removal efficiency, flue gas desulfurization (FGD) technology was selected by the US Department of Energy for pilot demonstration in its Acid Rain Precursor Control Technology Initiative. The process, identified as In-Duct Scrubbing (IDS), applies rotary atomizer techniques developed for lime-based spray dryer FGD while utilizing existing flue gas ductwork and particulate collectors. IDS technology is anticipated to result in a dry desulfurization process with a moderate removal efficiency (50% or greater) for high-sulfur coal-fired boilers. The critical elements for successful application are: (1) adequate mixing of sorbent droplets with flue gas for efficient reaction contact, (2) sufficient residence time to produce a non-wetting product, and (3) appropriate ductwork cross-sectional area to prevent deposition of wet reaction products before particle drying is comple. The ductwork in many older plants, previously modified to meet 1970 Clean Air Act requirements for particulate control, usually meet these criteria. A 12 MW-scale IDS pilot plant was constructed at the Muskingum River Plant of the American Electric Power System. The pilot plant, which operates from a slipstrem attached to the air-preheater outlet duct from the Unit 5 boiler at the Muskingum River Plant (which burns about 4% sulfur coal), is equipped with three atomizer stations to test the IDS concept in vertical and horizontal configurations. In addition, the pilot plant is equipped to test the effect of injecting IDS off- product upstream of the atomizer, on SO{sub 2}and NO{sub x} removals.

  15. Analysis on chemical valence of chromium in residual MgO-Cr2O3 bricks for cement rotary kilns and RH fur-naces%水泥回转窑和RH炉用镁铬残砖中铬价态分析

    Institute of Scientific and Technical Information of China (English)

    姚晨臣; 王亚娟; 杨晓; 宋秀娟; 马娟; 李爽; 叶国田

    2014-01-01

    为了弄清含铬耐火材料是否在使用过程中都会形成六价铬化合物,采用XRD、XPS 和ICP等手段分析了水泥回转窑烧成带用镁铬残砖及RH炉(浸渍管)用镁铬残砖中Cr6+的存在情况。结果表明:水泥回转窑烧成带用镁铬残砖中有六价铬化合物存在,并且含量较高;RH炉(浸渍管)用镁铬残砖中没有发现六价铬化合物。这表明,并非在所有应用环境中含铬耐火材料都会生成六价铬化合物。%In order to investigate whether hexavalent chromium is formed in all Cr2O3-containing refractories during service,XRD,XPS and ICP were used to determine the chemical valence of chromium in residual MgO-Cr2O3 bricks for firing zone of cement rotary kilns and RH furnaces (snorkel).The results show that Cr6+is detected in the residual MgO-Cr2O3 bricks for cement rotary kilns,but not in the bricks for RH fur-naces,indicating that hexavalent chromium does not form in all applications of Cr2O3-containing refractories.

  16. 浅谈环形双膛石灰窑的技术优势及改进%Brief Discussion on the Technical Advantage and Improvement of Rotary Double Hearth Kiln

    Institute of Scientific and Technical Information of China (English)

    郭丽丽

    2015-01-01

    Through the method of comparative analysis, this paper introduces the technological advantages, such as "advanced type of kiln type, uniform temperature distribution, production stability", and so on. Then resolve the production practice of some problems occurred in the project, improve the lime kiln in the technology. Finally, the type of supporting equipment for this type of kiln, so that it can adapt to the use of various gas conditions.%通过对比分析的方法,介绍了环形双膛石灰窑“窑型先进、燃烧温度分布均匀、生产稳定”等技术优势。并通过生产实践对工程中出现的一些问题进行解析,使石灰窑在技术上有了很大改进。最后,对此窑型的配套设备重新设计,使之能够适应各种煤气使用工况。

  17. TESTING OF BASELINE AND LAMINATED FILTER DISKS USING MST AND MMST WITH A PILOT SCALE ROTARY FILTER

    Energy Technology Data Exchange (ETDEWEB)

    Herman, D.

    2001-12-19

    Testing was completed to compare the filtration performance of modified monosodium titanate (mMST) with that of monosodium titanate (MST) with the rotary microfilter. In addition, the performance of the new laminated filter disk was compared to that of the original baseline welded filter disk. Results showed that flux rates for mMST exceeded that of MST with both the baseline and laminated filter disks in deployment concentrations of 0.2 g/L of mMST and 0.4 g/L of MST. The filtration rate of the mMST with the laminated filter disk exceeded that of the baseline filter disk. However, the baseline filter disk filtration rate for MST was greater than that of the laminated disk. The measured sample turbidity for all tests was 1.06 NTU or less. A contract was established with SpinTek Filtration{trademark} to operate a 3-disk pilot scale unit with prototypic filter disks and various feeds and two different filter disk membranes. SpinTek evaluated a set of the baseline 0.5 micron filter disks as well as a set of laminated filter disks using the same 0.5 micron filter disks. The membrane used for both disk sets was manufactured by the Pall Corporation (PMM 050). Each set of disks was run with monosodium titanate (MST) and modified monosodium titanate (mMST). Throughout the testing, samples of the filtrate were collected and measured for turbidity.

  18. [Patterns of PCDD/Fs, PCBs and PCNs homologues in fly ash from cement kilns].

    Science.gov (United States)

    Zhang, Jing; Ni, Yu-Wen; Zhang, Hai-Jun; Zhang, Xue-Ping; Zhang, Qing; Chen, Ji-Ping

    2009-02-15

    The concentrations and toxic equivalent (TEQ) values of PCDD/Fs, PCBs and PCNs in fly ash collected from three types of cement kilns (vertical shaft kiln, wet-process rotary kiln and dry-process rotary kiln) and two types of waste incinerators were determined, and the patterns of homologues and congeners were compared. The results showed that the total TEQ of PCDD/Fs, PCBs and PCNs in cement kiln fly ash, which were in the range of 4.0-62, 0.069-3.9 and 0.47-2.8 ng x kg(-1) respectively, were much lower than that of fly ash from waste incinerators. In cement kiln fly ash, the predominating PCDD/Fs homologues were TCDFs, and the chief 2, 3, 7, 8-PCDD/Fs congeners were OCDD, 2, 3, 7, 8-TCDF and 1, 2, 3, 4, 6, 7, 8-HpCDF. The patterns of PCBs homologues in cement kiln fly ash were similar to those of waste incinerators in which TeCB were predominating homologues. PCB77, PCB105, PCB118 were at higher concentrations than other co-polar PCBs. Different types of cement kiln fly ash presented similar PCNs homologue patterns. The predominant homologues were TeCN, whereas OcCN were not detected. PCN 66/67 which has dioxin like toxity was the most abundant congener in all fly ash.

  19. 基于变粒度仿反馈机制的回转窑烧成状态智能认知方法%Variable Granularity and Simulated Feedback Mechanism Based Burning State Intelligent Cognitive Method of Rotary Kiln Sintering Process

    Institute of Scientific and Technical Information of China (English)

    陈克琼; 王建平; 李帷韬; 赵丽欣

    2015-01-01

    An improved compressed Gabor filter bank is used for flame image pre-processing, and the scale-invariant feature transform descriptor is combined with bag of visual words and latent semantic analysis to extract the local configuration features of the flame image region of interests. A simple feature space is constructed based on the definition of feature resolution, cognitive granular entropy, and feature weight in the given level of cognitive information granularity. The multi-dimensional reverse normal particle cloud model of training samples is generated and the pattern classifier is constructed based on cloud-membership to obtain the burning state classification rules of rotary kiln sintering process. Variable granularity and simulated feedback mechanism based burning state intelligent cognitive method of rotary kiln sintering process is presented based on the definition of cognitive error. Experiments show that the proposed method is superior in cognizing the burning state to other methods.%采用改进的压缩Gabor滤波器组对火焰图像进行预处理,由比例不变特征变换描述符、视觉单词本和潜在语义分析结合的方法提取火焰图像感兴趣区域局部形态特征.在给定的认知信息粒度层次中基于特征分辨度、认知粒度熵和特征权值的定义,构建相应的简约特征空间.生成多类训练样本的多维逆向正态粒子云模型,并基于云隶属度构造模式分类器获取回转窑烧成状态分类规则.基于认知误差的定义,给出基于变粒度仿反馈机制的回转窑烧成状态智能认知方法.实验表明,文中方法对回转窑烧成状态认知效果较优.

  20. Optimum feeding rate of solid hazardous waste in a cement kiln burner

    OpenAIRE

    2013-01-01

    Solid hazardous waste mixed with wood chips (SHW) is a partly CO2 neutral fuel, and hence is a good candidate for substituting fossil fuels like pulverized coal in rotary kiln burners used in cement kiln systems. SHW is used in several cement plants, but the optimum substitution rate has apparently not yet been fully investigated. The present study aims to find the maximum possible replacement of coal by SHW, without negatively affecting the product quality, emissions and overall operation of...

  1. Stratified charge combustion system using pilot flame ignition. Application to a model combustion chamber of Wankel-type rotary engine; Pilot kaen chakka ni yoru sojo kyuki nensho hoshiki no kenkyu. Wankel gata rotary kikan no model nenshoshitsu ni okeru nensho kaiseki

    Energy Technology Data Exchange (ETDEWEB)

    Moriyoshi, Y.; Muroki, T.; Song, Y. [Chiba University, Chiba (Japan). Faculty of Engineering

    1995-10-25

    The ignition mechanism of a pilot flame in a stratified charge mixture was examined using a model combustion chamber of a Wankel-type rotary engine. Experimental study such as LDV measurement, pressure data analysis, high-speed photography and image analysis provides detailed knowledge concerning the stratified charge combustion, which is complemented by theoretical study of the mixture formation process inside the combustion chamber. Characteristics of the pilot flame as an ignition source and the mixture formation inside the model chamber required for enhanced combustion are determined in this study. 6 refs., 11 figs., 2 tabs.

  2. Semi-Industrial Experimental Study of Preparation Ferronickel by Rotary Kiln Direct Reduction on Mangshi Silicate Nickel Ores in Yunnan%芒市硅酸镍矿回转窑直接还原制备镍铁半工业试验研究

    Institute of Scientific and Technical Information of China (English)

    肖军辉; 冯启明; 王振; 王德志

    2012-01-01

    The Mangshi silicate nickel crude ores in Yunnan contained Ni grade of 1. 02% , Fe grade of 8. 94% , and MgO grade of 31. 11 % , which belonged to the typical type of silicate nickel ore high in magnesium and low in iron. Because magnesium oxide content was rather high, according to the small test research results, in the roasting process adding CX accelerating agent and ZX addition agent by oneself research and development to improve reduction of nickel and enhance ferronickel conversion rate. Using the characteristic of both nickel and iron belonging to ferromagnetism metals and easy dissolving in oxide of iron, adding hematite as activating a-gent, providing activated carrier for forming ferronickel, and then improving the ferronickel product index. Semi-industrial experimental study was conducted with Φ1200 mm × 15000 mm rotary kiln to check the feasibility of separation and metallurgy combination flowsheet of direct reduction-gravity separation-magnetic separation to process Mangshi silicate nickel ores. The high-temperature zone was 1150 ~ 1200 ℃ in B sect, 950 ~ 1000 ℃ in C sect, roasting time was 90 min, dosage of coke was 20% , dosage of accelerator (CX) was 20% .dosage of additives (ZX) was 1% , dosage of hematite was 15% , after the roasting condition experiment of rotary kiln, the ferronickel product index was ideal. Under the roasting comprehensive condition, the rotary kiln 72 h continuous stable technological parameter was conducted to further check the stability of roasting condition and feasibility of technology, adopting gravity separation-magnetic separation technology recovery of ferronickel from roasting products and getting the whole technological process ferronickel product index: grade of nickel was 12. 29% , content of iron was 30.05% , recovery of nickel was 90. 99% . Therefore direct reduction-gravity separation-magnetic separation technology by rotary kiln had the favorable effect on processing the Mangshi silicate nickel ore type

  3. Flame Image Based Temperature Distribution Reconstruction of a Rotary Kiln Hazardous Waste Incinerator%基于火焰辐射的回转式危险废弃物焚烧炉内介质温度场的非接触重建

    Institute of Scientific and Technical Information of China (English)

    陈春燕; 黄群星; 刘冬; 倪明江

    2011-01-01

    以两段式回转窑焚烧炉为研究对象,基于逆向Monte Carlo方法,提出了利用电荷耦合器件摄像机所获取的辐射信息进行炉膛断面二维弥散介质温度场快速重建的模型.应用最小二乘QR(LSQR)矩阵分解算法结合维恩定律即可重建出截面温度场.模拟计算表明,即使在存在测量误差的情况下,仍可以较好地重建出介质温度场,同时辐射能传感器的信噪比不应低于70dB.并进行了现场试验研究,试验结果证实了重建方法的可行性和实用性.%Temperature distribution in a hazardous waste incinerator is one of the most important factors in PCDD/Fs formatting and system control. The present study aims at reconstructing 2D temperature distribution of a rotary kiln hazardous waste incinerator. A reconstruction model of temperature distribution based on the back-Monte Carlo method was proposed, using the flame images captured by charge-coupled device cameras. A matrix-decomposition-based least squares algorithm was introduced to reconstruct the emission intensity distribution in kiln sections. The retrieved intensities were used to infer local flame temperature. Numerical assessments indicate that the signal-to-noise ratio of the detector should be larger than 70 dB, and then the temperature field can be satisfactorily reconstructed even if data measurement errors are taken into consideration. The proposed method was found to be capable and effective through practical approaches.

  4. 替代燃料对水泥窑用方镁石-复合尖晶石材料的侵蚀%Corrosion of alternative fuels to periclase-compound spinel bricks for cement rotary kilns

    Institute of Scientific and Technical Information of China (English)

    陈树江; 刘耀闻; 李国华; 张国栋; 郝明选; 袁林

    2015-01-01

    This paper aims at researching the produced atmosphere corrosion during the calcination of ce-ment clinker using combustible wastes as substitute fuels to periclase-compound spinel bricks for burning zone of cement kilns.Firstly,chemical reactions between V2 O5 and high purity magnesia or magnesium alu-minate spinel at 1 500 ℃ were researched.Secondly,periclase-compound spinel crucible specimens were prepared at 1 600 ℃ using high purity magnesia,ferruginous magnesia,and hercynite as raw materials;the corrosion medium was prepared using 50% cement clinker,25% rubber tyre and 25% petroleum coke;the static crucible corrosion tests were carried out at 1 450 ℃ for 3 h.The microstructure and phase composition of the corroded specimens were analyzed by SEMand XRD,respectively.It is found that (1)V2 O5 reacts with MgO from spinel forming corundum and magnesium vanadate accompanied by a large volume expansion, deteriorating the spinel structure,thus damaging the brick structure,so when the substitute fuels are used for cement kilns,magnesium aluminate spinel is not a suitable raw material for periclase-compound spinel bricks;(2)the produced acid gases such as SO3 and V2 O5 during the combustion of alternative fuels pene-trate into the bricks along pores and crystal interfaces,gather in pores and crystal interfaces,react with CaO and MgO from periclase-compound spinel bricks forming Ca3 (VO4 )2 ,Mg3 (VO4 )2 ,CaSO4 and MgSO4 ac-companied by volume effect,which is disadvantage to the brick stability;additionally,the acid gases react with C2 S forming low melting phases and CaSO4 ,which goes against the stability of kiln coating.%为了解采用可燃性废弃物作为替代燃料煅烧水泥熟料时产生的气氛对水泥窑烧成带用方镁石-复合尖晶石砖的侵蚀情况,首先进行了化学试剂 V2 O5分别与高纯镁砂和镁铝尖晶石砂在1500℃下的反应试验;然后以高纯镁砂、高铁镁砂、铁铝尖晶石砂为原料,于1600℃

  5. Modification of the inlet to the tertiary air duct in the cement kiln installation

    Directory of Open Access Journals (Sweden)

    Borsuk Grzegorz

    2016-12-01

    Full Text Available Rotary kiln installation forms a very complex system, as it consists of various components which affect cement production. However, some problems with particle settling are encountered during operation of tertiary air installation. This paper reports on the results of a study into gas-particle flow in a tertiary air duct installation. This flow was calculated using Euler method for air motion and Lagrange method for particle motion. The results in this paper demonstrate that study focus on the tertiary air installation is a practical measure without the analysis of other processes in the rotary kiln. A solution to this problem offers several alternatives of modifying the inlet to the tertiary air duct. As a result of numerical calculations, we demonstrate the influence of geometry of a rotary kiln modification on the number of large particles transported in the tertiary air duct. The results indicate that in order to reduce large particles, rotary kiln head geometry needs to be modified, and a particle settler should be installed at its outlet.

  6. The effect of alternative fuel combustion in the cement kiln main burner on production capacity and improvement with oxygen enrichment.

    OpenAIRE

    Ariyaratne, W.K.Hiromi; Melaaen, Morten Christian; Tokheim, Lars-André

    2013-01-01

    A mathematical model based on a mass and energy balance for the combustion in a cement rotary kiln was developed. The model was used to investigate the impact of replacing about 45 % of the primary coal energy by different alternative fuels. Refuse derived fuel, waste wood, solid hazardous waste and liquid hazardous waste were used in the modeling. The results showed that in order to keep the kiln temperature unchanged, and thereby maintain the required clinker quality, the production capa...

  7. Volume loss as a tool to assess kiln drying of eucalyptus wood

    Directory of Open Access Journals (Sweden)

    Djeison Cesar Batista

    Full Text Available In this study, we aimed to analyze the kiln drying quality of Eucalyptus grandis, Eucalyptus saligna and Eucalyptus dunnii woods with respect to volume loss. Wood from the three species was kiln dried together with the same drying schedule and conditions in a conventional-temperature pilot kiln. Three kinds of volume loss were evaluated: total - from saturated (initial to machined (final condition; shrinkage - from saturated to 10% moisture content; and machining - from 10% moisture content to machined condition. Eucalyptus grandis wood was the most dimensionally stable and presented the smallest volume loss due to shrinkage. Although they had different shrinkage behaviors, Eucalyptus grandis and Eucalyptus saligna woods presented the same drying quality regarding machining and total volume losses. These species can be considered the same for kiln drying. Eucalyptus dunnii wood presented the worst quality in drying, and should not be kiln dried in the same batch with the other species.

  8. Kilns and Firing Structures

    OpenAIRE

    Nicholson, Paul

    2010-01-01

    The purpose of firing pottery is to change clay, a plastic material, into ceramic, which is aplastic. Examined here are structures designed to fire pottery or faience or to make glass (although the latter might be better described as furnaces). Firing can take place in an open, bonfire-like environment, which can also be enclosed as a firing structure. Beyond this is the development of the true kiln of which there are two main types: updraft and downdraft. The first of these is by far the mos...

  9. Energy recovery from wastes : experience with solid alternative fuels combustion in a precalciner cement kiln

    OpenAIRE

    Tokheim, Lars-André; Gautestad, Tor; Axelsen, Ernst Petter; Bjerketvedt, Dag

    2001-01-01

    Today virtually all cement clinker burning processes take place in rotary kilns. A mixture of calcareous and argilaceous materials is heated to a temperature of about 1450 °C. In this process decarbonation followed by partial fusion occurs, and nodules of so-called clinker are formed. The cooled clinker is mixed with a few percent of gypsum, and ground into a fine meal – cement. The most modern cement kilns are equipped with a precalciner, in which most of the calcium carbonate...

  10. Rotary Transformer

    Science.gov (United States)

    McLyman, Colonel Wm. T.

    1996-01-01

    None given. From first Par: Many spacecraft (S/C) and surface rovers require the transfer of signals and power across rotating interfaces. Science instruments, antennas and solar arrays are elements needing rotary power transfer for certain (S/C) configurations. Delivery of signal and power has mainly been done by using the simplest means, the slip ring approach. This approach, although simple, leaves debris generating noise over a period of time...The rotary transformer is a good alternative to slip rings for signal and power transfer.

  11. Rotary ATPases

    Science.gov (United States)

    Stewart, Alastair G.; Sobti, Meghna; Harvey, Richard P.; Stock, Daniela

    2013-01-01

    Rotary ATPases are molecular rotary motors involved in biological energy conversion. They either synthesize or hydrolyze the universal biological energy carrier adenosine triphosphate. Recent work has elucidated the general architecture and subunit compositions of all three sub-types of rotary ATPases. Composite models of the intact F-, V- and A-type ATPases have been constructed by fitting high-resolution X-ray structures of individual subunits or sub-complexes into low-resolution electron densities of the intact enzymes derived from electron cryo-microscopy. Electron cryo-tomography has provided new insights into the supra-molecular arrangement of eukaryotic ATP synthases within mitochondria and mass-spectrometry has started to identify specifically bound lipids presumed to be essential for function. Taken together these molecular snapshots show that nano-scale rotary engines have much in common with basic design principles of man made machines from the function of individual “machine elements” to the requirement of the right “fuel” and “oil” for different types of motors. PMID:23369889

  12. Rotary capacitor

    CERN Multimedia

    1971-01-01

    The rotating wheel of the rotary capacitor representing the most critical part of the new radio-frequency system of the synchro-cyclotron. The three rows of teeth on the circumference of the wheel pass between four rows of stator blades with a minimum clearance of 1 mm at a velocity of 1700 rev/min.

  13. District heating by radiant heat recovery from cement kilns

    Energy Technology Data Exchange (ETDEWEB)

    Caputo, Antonio C.; Palumbo, Mario; Pelagagge, Pacifico M.; Salini, Paolo [University of L' Aquila, Monteluco (Italy). Dept. of Mechanical, Energy and Management Engineering]. E-mail: caputo@ing.univaq.it; palumbo@ing.univaq.it; pelmar@ing.univaq.it; salini@ing.univaq.it

    2008-07-01

    Heat loss from rotary kilns may represent a significant percentage of the total energy input especially in high energy-intensive industrial sectors such as cement production. In this paper the technical and economic feasibility of recovering radiant heat lost through the kiln surface, by means of a secondary external shell acting as a heat exchanger for a transfer fluid, is evaluated for district heating purposes. At first the system architecture is outlined and a technical and economical model addressing both the performances and cost estimation for the heat exchanger and the district heating network is developed. Subsequently, a parametric profitability analysis is carried out with reference to some relevant parameters characterizing the available recoverable waste heat and the size of the heat distribution network, namely the distance between kiln and user area and extension of the district heating network. This is made to obtain a mapping of the conditions were the proposed heat recovery system is economically feasible. In the paper it is demonstrated that the relevant heat consumption of cement production may make the district heating option for heat recovery a viable one even in case of low density of inhabitants in the surroundings of the plant. Furthermore significant fuel savings and emission reductions are achieved respect the adoption of traditional residential boilers. author)

  14. Combustion of large solid fuels in cement rotary kilns

    OpenAIRE

    2012-01-01

    Cementindustrien har en stor interesse i at erstatte fossile brændsler med alternative brændsler, med henblik på at minimere omkostninger og reducere CO2-emissioner. Disse alternativebrændsler er primært faste brændsler som affaldsbaserede brændsler (RDF), brugte dæk (TDF), kød- og benmel (MBM), træaffald, kloakslam, papir, pap og plastic. Alternativ brændsels andelen af den totale energi varierer meget fra region til region, men generelt er der en tendens til stigende anvendelse af alternati...

  15. Sulfur Release during Alternative fuels Combustion in Cement Rotary Kilns

    OpenAIRE

    Cortada Mut, Maria del Mar; Dam-Johansen, Kim; Glarborg, Peter; Nørskov, Linda Kaare

    2014-01-01

    Cement production is an energy-intensive process, whic h has traditionally been dependent on fossil fuels. However, the usage of selected waste, biomass, and by-products with recoverable calorific value, defined as alternative fuels, is increasing and their combustion is mo re challenging compared to fossil fuels, due to the lack of experience in handling the different and va rying combustion characteristics caused by different chemical and physical properties, e.g. higher moisture content an...

  16. Kiln emissions and potters' exposures.

    Science.gov (United States)

    Hirtle, B; Teschke, K; van Netten, C; Brauer, M

    1998-10-01

    Some ten thousand British Columbia potters work in small private studios, cooperative facilities, educational institutions, or recreation centers. There has been considerable concern that this diffuse, largely unregulated activity may involve exposures to unacceptable levels of kiln emissions. Pottery kiln emissions were measured at 50 sites--10 from each of 5 categories: professional studios, recreation centers, elementary schools, secondary schools, and colleges. Area monitoring was done 76 cm from firing kilns and 1.6 m above the floor to assess breathing zone concentrations of nitrogen dioxide, carbon monoxide, sulfur dioxide, fluorides, aldehydes, aluminum, antimony, arsenic, barium, beryllium, boron, cadmium, chromium, cobalt, copper, gold, iron, lead, lithium, magnesium, manganese, mercury, nickel, selenium, silver, vanadium, and zinc. Personal exposures to the same metals were measured at 24 sites. Almost all measured values were well below permissible concentrations for British Columbia work sites and American Conference of Governmental Industrial Hygienists (ACGIH) threshold limit values (TLVs) with the following two exceptions. A single firing duration (495 minute) acrolein measurement adjacent to an electric kiln (0.109 ppm) exceeded these guidelines. One 15-minute sulfur dioxide measurement collected adjacent to a gas kiln (5.7 ppm) exceeded the ACGIH short-term exposure limit. The fact that concentrations in small, ventilated kiln rooms ranked among the highest measured gives rise to concern that unacceptable levels of contamination may exist where small kiln rooms remain unventilated. Custom designed exhaust hoods and industrial heating, ventilating, and air-conditioning systems were the most effective ventilation strategies. Passive diffusion and wall/window fans were least effective.

  17. A Pottery Electric Kiln Using Decompression

    Science.gov (United States)

    Naoe, Nobuyuki; Yamada, Hirofumi; Nakayama, Tetsuo; Nakayama, Minoru; Minamide, Akiyuki; Takemata, Kazuya

    This paper presents a novel type electric kiln which fires the pottery using the decompression. The electric kiln is suitable for the environment and the energy saving as the pottery furnace. This paper described the baking principle and the baking characteristic of the novel type electric kiln.

  18. Study of stratified charge wankel rotary engine. (Part 1). ; Summary of the combustion by pilot-burner flame ignition. Sojo kyuki nensho wankel gata kaiten pisuton kikan no kenkyu. (1). ; Pilot kaen chakka ni yoru nensho no gaiyo

    Energy Technology Data Exchange (ETDEWEB)

    Muroki, T. (Chiba Univ., Chiba (Japan). Faculty of Engineering); Morita, K. (Mazda Motor Corp., Hiroshima (Japan))

    1991-01-01

    In the U.S.A., the stratified charge wankel rotary engine (hereinafter referred to as DISC-RE) has been developed. This engine uses various kinds of fuel, has a low compression ratio, is equipped with a turbo supercharger, adopts the pilot flame forced ignition system and shows excellent performance. In order to elucidate the basic characteristics of this new internal combustion engine, an experiment was conducted using a single cylinder two cycle diesel engine as a rapid pressure device, to which a modelled combustion chamber was attached. This article is its first report. The main results of the experiment are as follows: It is considered that the combustion process in the modelled combustion chamber used in this study can be made almost similar to the combustion process in the experimental DISC-RE and is sufficient for understanding the basic characteristics of the combustiion. The form of the basic combustion of main fuel is that violent pre-mixed combustion occurs after ignition, then very slow combustion persists for a long time. In order to activate diffuse combustion, it is necessary to facilitate diffusion of the flame of pre-mixed combustion and mixing of fuel and air, and to raise wall temperature of the combustion chamber, etc. 3 refs., 16 figs., 1 tab.

  19. Socio-environmental Impacts Associated with Burning Alternative Fuels in Clinker Kilns

    Directory of Open Access Journals (Sweden)

    F. B. Mainier

    2013-08-01

    Full Text Available The pollutants found in emissions from cement plants depend on the processes used and the operation of the clinker kilns. Another crucial aspect concerns the characteristics of raw materials and fuels. The intensive use of fuels in rotary kilns of cement plants and the increasing fuel diversification, including fuels derived from coal and oil, from a multitude of industrial waste and from biomass, charcoal and agricultural waste (sugarcane bagasse, rice husk, is increasing the possibilities of combinations or mixtures of different fuels, known as blends. Thus, there are socio-environmental impacts associated with the burning of alternative fuels in clinker kilns. In view of the growing trend of entrepreneurs who want to target the waste produced in their unit and of the owners of the cement plants who want to reduce their production costs by burning a waste with lower cost than conventional fuels, it is necessary to warn that a minimum level of environmental care should be followed regarding these decisions. It is necessary to monitor the points of emission from cement kilns and in the wider area influenced by the plant, in order to improve environmental quality. Laboratory studies of burning vulcanised rubber contaminated with arsenic simulate the burning of used tyres in cement clinker kilns producing SO2 and As2O3.

  20. Solar lumber kiln. Final report

    Energy Technology Data Exchange (ETDEWEB)

    1977-01-01

    The purpose of this project was to establish design parameters for the construction of small scale (1000 board foot capacity) lumber drying kiln which derives its thermal energy from the sun. Results of a six month monitoring period are presented, as well as second generation design considerations and simplified control logic. (LEW)

  1. 40 CFR 270.235 - Options for incinerators, cement kilns, lightweight aggregate kilns, solid fuel boilers, liquid...

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 26 2010-07-01 2010-07-01 false Options for incinerators, cement kilns... Technology (MACT) Standards § 270.235 Options for incinerators, cement kilns, lightweight aggregate kilns... incinerator, cement kiln, lightweight aggregate kiln, solid fuel boiler, liquid fuel boiler, or...

  2. Combustion of solid alternative fuels in the cement kiln burner

    DEFF Research Database (Denmark)

    Nørskov, Linda Kaare

    , and particle size and shape. A one-dimensional mathematical model of the rotary kiln flame is developed to evaluate the influence of fuel properties and combustion system parameters on the fuel burnout and flame temperature profile. Two alternative fuel cases are simulated; dried sewage sludge and refuse...... derived fuel firing. Firing sewage sludge or refused derived fuel with large particles and high moisture contents at conditions similar to a coal fired flame results in an elongated flame and a burnout time exceeding the available time in suspension. Fuel pretreatment, i.e. grinding and drying...... and applying O2 enrichment it is found that full conversion of the large alternative fuel particles may be reached. The simplified mathematical model may serve as a tool for predicting the effect of introducing new fuels on burnout behaviour, and flame properties such as flame length and gas temperature...

  3. Optimum feeding rate of solid hazardous waste in a cement kiln burner

    Directory of Open Access Journals (Sweden)

    W.K. Hiromi Ariyaratne, Morten C. Melaaen, Lars-André Tokheim

    2013-01-01

    Full Text Available Solid hazardous waste mixed with wood chips (SHW is a partly CO2 neutral fuel, and hence is a good candidate for substituting fossil fuels like pulverized coal in rotary kiln burners used in cement kiln systems. SHW is used in several cement plants, but the optimum substitution rate has apparently not yet been fully investigated. The present study aims to find the maximum possible replacement of coal by SHW, without negatively affecting the product quality, emissions and overall operation of the process. A full-scale experiment was carried out in the rotary kiln burner of a cement plant by varying the SHW substitution rate from 0 to 3 t/hr. Clinker quality, emissions and other relevant operational data from the experiment were analysed using fuel characteristics of coal and SHW. The results revealed that SHW could safely replace around 20% of the primary coal energy without giving negative effects. The limiting factor is the free lime content of the clinker. Results from the present study were also compared with results from a previous test using meat and bone meal.

  4. Optimum feeding rate of solid hazardous waste in a cement kiln burner

    Energy Technology Data Exchange (ETDEWEB)

    Ariyaratne, W.K. Hiromi; Melaaen, Morten C.; Tokheim, Lars-Andre [Telemark University College, Faculty of Technology, Kjoelnes Ring 56, P.O. Box 203, N-3901, Porsgrunn (Norway)

    2013-07-01

    Solid hazardous waste mixed with wood chips (SHW) is a partly CO2 neutral fuel, and hence is a good candidate for substituting fossil fuels like pulverized coal in rotary kiln burners used in cement kiln systems. SHW is used in several cement plants, but the optimum substitution rate has apparently not yet been fully investigated. The present study aims to find the maximum possible replacement of coal by SHW, without negatively affecting the product quality, emissions and overall operation of the process. A full-scale experiment was carried out in the rotary kiln burner of a cement plant by varying the SHW substitution rate from 0 to 3 t/hr. Clinker quality, emissions and other relevant operational data from the experiment were analysed using fuel characteristics of coal and SHW. The results revealed that SHW could safely replace around 20% of the primary coal energy without giving negative effects. The limiting factor is the free lime content of the clinker. Results from the present study were also compared with results from a previous test using meat and bone meal.

  5. Lime kiln dust as a potential raw material in portland cement manufacturing

    Science.gov (United States)

    Miller, M. Michael; Callaghan, Robert M.

    2004-01-01

    In the United States, the manufacture of portland cement involves burning in a rotary kiln a finely ground proportional mix of raw materials. The raw material mix provides the required chemical combination of calcium, silicon, aluminum, iron, and small amounts of other ingredients. The majority of calcium is supplied in the form of calcium carbonate usually from limestone. Other sources including waste materials or byproducts from other industries can be used to supply calcium (or lime, CaO), provided they have sufficiently high CaO content, have low magnesia content (less than 5 percent), and are competitive with limestone in terms of cost and adequacy of supply. In the United States, the lime industry produces large amounts of lime kiln dust (LKD), which is collected by dust control systems. This LKD may be a supplemental source of calcium for cement plants, if the lime and cement plants are located near enough to each other to make the arrangement economical.

  6. Dynamic Modeling and Analysis of the Large-Scale Rotary Machine with Multi-Supporting

    Directory of Open Access Journals (Sweden)

    Xuejun Li

    2011-01-01

    Full Text Available The large-scale rotary machine with multi-supporting, such as rotary kiln and rope laying machine, is the key equipment in the architectural, chemistry, and agriculture industries. The body, rollers, wheels, and bearings constitute a chain multibody system. Axis line deflection is a vital parameter to determine mechanics state of rotary machine, thus body axial vibration needs to be studied for dynamic monitoring and adjusting of rotary machine. By using the Riccati transfer matrix method, the body system of rotary machine is divided into many subsystems composed of three elements, namely, rigid disk, elastic shaft, and linear spring. Multiple wheel-bearing structures are simplified as springs. The transfer matrices of the body system and overall transfer equation are developed, as well as the response overall motion equation. Taken a rotary kiln as an instance, natural frequencies, modal shape, and response vibration with certain exciting axis line deflection are obtained by numerical computing. The body vibration modal curves illustrate the cause of dynamical errors in the common axis line measurement methods. The displacement response can be used for further measurement dynamical error analysis and compensation. The response overall motion equation could be applied to predict the body motion under abnormal mechanics condition, and provide theory guidance for machine failure diagnosis.

  7. 电改袋技术在回转窑窑头烟气净化中的应用%Application of ESP Retroft to FF Technology in Rotary Kiln Back’s Flue Gas Cleaning System of New Dry Cement Process

    Institute of Scientific and Technical Information of China (English)

    章潮鸿

    2012-01-01

      在对水泥生产线篦冷机尾气除尘进行分析的基础上,提出了电除尘改袋式除尘的必要性,可有效控制新型干法窑烟尘和粉尘的排放浓度;针对具体案例的使用结果进行了阐述。%  The important point of environmental protection at the new dry cement kiln is that how to effectively control the concentration of dust emission under the new environmental standards in China. This paper puts forward the necessity of ESP retroft to FF technology based on the analysis on cement processing tail gas dedusting, and an introduction of the use result of specifc case concerned.

  8. Design and use of refactory for rotary klin system%水泥回转窑系统耐火材料的设计与使用

    Institute of Scientific and Technical Information of China (English)

    汪海滨; 李思源

    2013-01-01

      耐火材料是保证水泥回转窑正常运行的重要材料,其产品性能、设计水平和砌筑技术等均会影响其使用寿命,并影响窑的运转率和熟料产质量。分析了窑系统运行时耐火材料所承受的应力,详细介绍了水泥回转窑常用耐火材料的品种与性能,在此基础上,对水泥回转窑烧成系统各部分耐火衬材料衬里的设计作了详细分析介绍。%  Refractory is the important material guarantee normal running of cement rotary kiln, and its performance,design level and masonry technology impact its service life and running rate of kiln and clinker quality. The stress beared by refractory when the kiln sy⁃tem run was analysed. The varieties and performances of frequently-used refractory for cement rotary kiln were introduced in detail, and on that basis, the design of refractory lining in firing system of rotary kiln was analysed and introduced.

  9. Rotary filtration system

    Science.gov (United States)

    Herman, David T.; Maxwell, David N.

    2011-04-19

    A rotary filtration apparatus for filtering a feed fluid into permeate is provided. The rotary filtration apparatus includes a container that has a feed fluid inlet. A shaft is at least partially disposed in the container and has a passageway for the transport of permeate. A disk stack made of a plurality of filtration disks is mounted onto the shaft so that rotation of the shaft causes rotation of the filtration disks. The filtration disks may be made of steel components and may be welded together. The shaft may penetrate a filtering section of the container at a single location. The rotary filtration apparatus may also incorporate a bellows seal to prevent leakage along the shaft, and an around the shaft union rotary joint to allow for removal of permeate. Various components of the rotary filtration apparatus may be removed as a single assembly.

  10. Increasing Energy Efficiency and Reducing Emissions from China's Cement Kilns. Audit Report of Two Cement Plants in Shandong Province, China

    Energy Technology Data Exchange (ETDEWEB)

    Price, Lynn [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Hasanbeigi, Ali [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Zhou, Nan [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Thekdi, Arvind [E3M, Inc., St. Paul, MN (United States); Lan, Wang [China Building Materials Academy, Beijing (China)

    2011-07-01

    The study documented in this report was initiated in order to conduct an energy assessment and to identify the relationship between combustion issues and emissions from cement kilns. A new suspension preheater/precalciner (NSP) rotary cement kiln at one cement manufacturing facility (referred to as Shui Ni 1 in this report) and a vertical shaft kiln (VSK) at another cement manufacturing facility (referred to as Shui Ni 2 in this report), which are both in Shandong Province, were selected to conduct the energy and emission assessments through collection of data. Based on analysis of the data collected during this assessment, several actions are suggested that could lead to reduction in coal use and reduction in emission of gaseous pollutants from the system.

  11. 27 CFR 9.27 - Lime Kiln Valley.

    Science.gov (United States)

    2010-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 1 2010-04-01 2010-04-01 false Lime Kiln Valley. 9.27... OF THE TREASURY LIQUORS AMERICAN VITICULTURAL AREAS Approved American Viticultural Areas § 9.27 Lime Kiln Valley. (a) Name. The name of the viticultural area described in this section is “Lime Kiln...

  12. 7 CFR 300.2 - Dry Kiln Operator's Manual.

    Science.gov (United States)

    2010-01-01

    ... 7 Agriculture 5 2010-01-01 2010-01-01 false Dry Kiln Operator's Manual. 300.2 Section 300.2... SERVICE, DEPARTMENT OF AGRICULTURE INCORPORATION BY REFERENCE § 300.2 Dry Kiln Operator's Manual. (a) The Dry Kiln Operator's Manual, which was published in August 1991 as Agriculture Handbook No. 188 by...

  13. Kiln Mouth Replacement of Rotary Kiln%回转窑窑口筒体的更换

    Institute of Scientific and Technical Information of China (English)

    韩涛

    2010-01-01

    @@ 1 前言 我公司6号窑φ4m×56m回转窑自2001年运行以来,由于浇注料的脱落,导致窑口护板严重烧蚀,引起窑口段节和冷风套不同程度变形,对回转窑的正常运转造成隐患.存在的主要问题是:(1)窑口段节变形有扩大化趋势,影响到了镶砖的质量,窑体的径向跳动较大.

  14. Innovative collaboration important to rotary steerable drilling

    Energy Technology Data Exchange (ETDEWEB)

    Anon

    2000-05-01

    Sperry-Sun Drilling Services' recently commercialized Geo-Pilot{sup T}M rotary steerable drilling system is described. The system consists of the Geo-Pilot{sup T}M rotary steerable tool, a logging-while-drilling (LWD) system, specially designed long-gauge bits and the INSITE{sup T}M data acquisition and management system. The system brings a completely new approach to rotary steerable drilling. It uses 'point-the-bit' technology to deflect a rotating drive shaft off center, causing the drive shaft to flex and alter the direction of the drilling. The tool provides real-time steering information and at-bit inclination measurement, both of which are integrated with the INSITE{sup T}M rig information system. The real-time data can be displayed along with other formation evaluation information. The system has been evaluated at the Gas Research Institute's Oklahoma test facility; it has been used commercially by Canadian, Norwegian and US operators, with complete success. Worldwide deployment of the system is in the planning stages.

  15. JV Task-Long-Kiln NOx Reduction Study

    Energy Technology Data Exchange (ETDEWEB)

    Bruce Folkedahl; Joshua Strege; Darren Schmidt; Lingbu Kong

    2008-07-01

    Field sampling was conducted by the Energy & Environmental Research Center at two Lafarge North America cement kiln locations in Canada. Emissions including SO{sub x}, NO{sub x}, and particulate were measured and reported at various locations throughout the kilns. At each site data were collected on two kilns during field sampling. However, only Kiln 1 at the Ravena site was utilized for modeling efforts. Experimental work was then conducted to estimate the effectiveness of various NO{sub x} control techniques on limiting both NO{sub x} and SO{sub x} emissions in cement kiln exhaust. Theory-based models were constructed to estimate both NO{sub x} and SO{sub x} emissions from cement kilns. These models were then applied to estimating the impact of various NO{sub x} control strategies on kiln exhaust emissions. The sulfur model constructed as part of this work was successful at predicting SO{sub 2} emissions and sulfur capture in the Alpena kiln. This model is designed to run as a postprocessing step that uses the output of a NO{sub x} model as input. With an accurate NO{sub x} model, the sulfur model may prove to be a valuable tool in estimating the impact of kiln modifications on sulfur emissions. The NO{sub x} model was also applied to model several operating scenarios on three of Lafarge's kilns: Alpena 20/21, Alpena 22/23, and Ravena 1. The predictions of the flue gas temperature at the kiln feed end, the kiln shell heat loss, the quality of clinker, and the excess O{sub 2} in the flue gas are consistent with the audit data. The developed simulation tool in this project has proven to be an effective way to investigate the NO{sub x} emissions, to optimize kiln performance, and to assess changes in operating condition on kiln performance.

  16. Analysis on the source of raw material of the celadon bodies from Zhanggongxiang kiln and Qingliangsi kiln by PIXE

    Institute of Scientific and Technical Information of China (English)

    ZHAO Weijuan; GUO Musen; JIN Wenqing; LI Guoxia; XIE Jianzhong; Guo Min; Lu Xiaoke; GAO Zhengyao; CHEN Huansheng; Zhang Bin; SUN Xinmin

    2004-01-01

    The proton induced X-ray emission (PIXE) is used to measure the chemical ingredients of seven main elements of each sample of celadon body from Qingliangsi kiln in Baofeng County and Zhanggongxiang kiln in Ruzhou City.The PIXE data are then analyzed by fuzzy cluster method,and the trend cluster diagram is obtained to determine their relation of classification and provenance. The result shows that the producing area of raw material of Ru porcelain bodies is concentrated in Qingliangsi kiln, while that of celadon bodies is slightly scattered in Zhanggongxiang kiln. The raw material origin of Ru porcelain bodies from Qingliangsi kiln in Baofeng County is different from that of Zhanggongxiang kiln in Ruzhou City. The materials of Ru Guan porcelain bodies and Ru Civil porcelain bodies in Qingliangsi kiln are basically the same.

  17. An Improved Rotary Mechanism Engine

    Directory of Open Access Journals (Sweden)

    M.L Kumar

    1977-01-01

    Full Text Available Developments in the field of rotary engines have been reviewed. Potential of scissor action type rotary engine with suitable innovations on linkage and multirotor configuration has been brought out.

  18. Smart hybrid rotary damper

    Science.gov (United States)

    Yang, C. S. Walter; DesRoches, Reginald

    2014-03-01

    This paper develops a smart hybrid rotary damper using a re-centering smart shape memory alloy (SMA) material as well as conventional energy-dissipating metallic plates that are easy to be replaced. The ends of the SMA and steel plates are inserted in the hinge. When the damper rotates, all the plates bend, providing energy dissipating and recentering characteristics. Such smart hybrid rotary dampers can be installed in structures to mitigate structural responses and to re-center automatically. The damaged energy-dissipating plates can be easily replaced promptly after an external excitation, reducing repair time and costs. An OpenSEES model of a smart hybrid rotary was established and calibrated to reproduce the realistic behavior measured from a full-scale experimental test. Furthermore, the seismic performance of a 3-story moment resisting model building with smart hybrid rotary dampers designed for downtown Los Angeles was also evaluated in the OpenSEES structural analysis software. Such a smart moment resisting frame exhibits perfect residual roof displacement, 0.006", extremely smaller than 18.04" for the conventional moment resisting frame subjected to a 2500 year return period ground motion for the downtown LA area (an amplified factor of 1.15 on Kobe earthquake). The smart hybrid rotary dampers are also applied into an eccentric braced steel frame, which combines a moment frame system and a bracing system. The results illustrate that adding smart hybrid rotaries in this braced system not only completely restores the building after an external excitation, but also significantly reduces peak interstory drifts.

  19. Rotary mechanical latch

    Science.gov (United States)

    Spletzer, Barry L.; Martinez, Michael A.; Marron, Lisa C.

    2012-11-13

    A rotary mechanical latch for positive latching and unlatching of a rotary device with a latchable rotating assembly having a latching gear that can be driven to latched and unlatched states by a drive mechanism such as an electric motor. A cam arm affixed to the latching gear interfaces with leading and trailing latch cams affixed to a flange within the drive mechanism. The interaction of the cam arm with leading and trailing latch cams prevents rotation of the rotating assembly by external forces such as those due to vibration or tampering.

  20. Assessment of air pollutant emissions from brick kilns

    Science.gov (United States)

    Rajarathnam, Uma; Athalye, Vasudev; Ragavan, Santhosh; Maithel, Sameer; Lalchandani, Dheeraj; Kumar, Sonal; Baum, Ellen; Weyant, Cheryl; Bond, Tami

    2014-12-01

    India has more than 100,000 brick kilns producing around 250 billion bricks annually. Indian brick industry is often a small scale industry and third largest consumer of coal in the country. With the growing demand for building materials and characterised by lack of pollution control measures the brick industry has a potential to cause adverse effects on the environment. This paper presents assessment of five brick making technologies based on the measurements carried out at seventeen individual brick kilns. Emissions of PM, SO2, CO and CO2 were measured and these emissions were used to estimate the emission factors for comparing the emissions across different fuel or operating conditions. Estimated emission from brick kilns in South Asia are about 0.94 million tonnes of PM; 3.9 million tonnes of CO and 127 million tonnes of CO2 per year. Among various technologies that are widely used in India, Zig zag and vertical shaft brick kilns showed better performance in terms of emissions over the traditional fixed chimney Bull's trench kilns. This suggests that the replacement of traditional technologies with Zig zag, vertical shaft brick kilns or other cleaner kiln technologies will contribute towards improvements in the environmental performance of brick kiln industry in the country. Zig zag kilns appear to be the logical replacement because of low capital investment, easy integration with the existing production process, and the possibility of retrofitting fixed chimney Bull's trench kilns into Zig zag firing.

  1. 预分解窑熟料煅烧%Burning Clinker in the Precalcining Kiln

    Institute of Scientific and Technical Information of China (English)

    冯晓梅

    2011-01-01

    Basic production proccss of the silicatc cement are to make raw meal;burning clinker and making into cement.The burning clinker is the core of cement preduction.The rotary kiln is main equipment of the burning clinker system,it consists of the tube-shaped object,support installation.driving installation and seal up installation etc.%硅酸盐水泥的基本生产过程是生料制备、熟料煅烧和水泥制成.熟料煅烧是水泥厂生产的核心,回转窑是熟料煅烧系统中的主要设备,回转窑主要由筒体、支承装置,传动装置、密封装置等组成.

  2. Rotary jagas stipendiume

    Index Scriptorium Estoniae

    2009-01-01

    Pärnu Rotary klubi aastapäevapeol 11. mail Ammende villas anti stipendium viiele Pärnumaa noorele, teiste seas pälvis preemia Pärnu Ülejõe Gümnaasiumi muusikaõpetaja Fred Rõigas ja Pärnu Muusikakoolis trompetit õppiv Chris Sommer

  3. Rotary jagas stipendiume

    Index Scriptorium Estoniae

    2009-01-01

    Pärnu Rotary klubi aastapäevapeol 11. mail Ammende villas anti stipendium viiele Pärnumaa noorele, teiste seas pälvis preemia Pärnu Ülejõe Gümnaasiumi muusikaõpetaja Fred Rõigas ja Pärnu Muusikakoolis trompetit õppiv Chris Sommer

  4. Life cycle assessment of the use of alternative fuels in cement kilns: A case study.

    Science.gov (United States)

    Georgiopoulou, Martha; Lyberatos, Gerasimos

    2017-07-14

    The benefits of using alternative fuels (AFs) in the cement industry include reduction of the use of non-renewable fossil fuels and lower emissions of greenhouse gases, since fossil fuels are replaced with materials that would otherwise be degraded or incinerated with corresponding emissions and final residues. Furthermore, the use of alternative fuels maximizes the recovery of energy. Seven different scenaria were developed for the production of 1 ton of clinker in a rotary cement kiln. Each of these scenaria includes the use of alternative fuels such as RDF (Refuse derived fuel), TDF (Tire derived fuel) and BS (Biological sludge) or a mixture of them, in partial replacement of conventional fuels such as coal and pet coke. The purpose of this study is to evaluate the environmental impacts of the use of alternative fuels in relation to conventional fuels in the kiln operation. The Life Cycle Assessment (LCA) methodology is used to quantify the potential environmental impacts in each scenario. The interpretation of the results provides the conclusion that the most environmentally friendly prospect is the scenario based on RDF while the less preferable scenario is the scenario based on BS. Copyright © 2017 Elsevier Ltd. All rights reserved.

  5. Wood colour related to kiln drying

    OpenAIRE

    Sundqvist, Bror

    2000-01-01

    Raised temperature in artificial drying has led to some changes of wood products such as colour and strength etc. For special treatment of wood-products with clearly modified properties, among them colour, is often high temperature and steam used industrially. Knowledge about the colour rendering from wood that is subjected to heat under humid conditions and/or artificial drying, especially kiln drying, is thus of interest. It is also of interest to understand the chemical background, for the...

  6. Use of RDF as a kiln fuel. Final report

    Energy Technology Data Exchange (ETDEWEB)

    None

    1980-10-01

    Refuse derived fuel (RDF) has been experimented with and/or proposed for use in kilns for the production of portland cement, lime, and expanded shale (a form of lightweight aggregate). Technological issues affecting the use of RDF in kilns are reviewed as are the results of trials in which RDF has been used as a kiln fuel. Three future research/demonstration projects for addressing the major unresolved issues are discussed. These projects are: a lime plant trial; a trial in a pre-calcining furnace; and an extended trial in a cement kiln.

  7. Digital Kilns and Furnaces——the Development Direction of Industrial Kilns and Furnaces in the 21st Century

    Institute of Scientific and Technical Information of China (English)

    WANG Xiaoming; HUANG Zhichu; ZHANG Jiafan

    2006-01-01

    The digital manufacturing theory is applied to the special manufacturing equipments--industrial kilns and furnaces; the concept of digital kilns & furnaces is put forward. The present status of research and application for digital technologies in fuel industrial kilns & furnaces is also introduced. Then, take the case of gas fuel kilns & furnaces, their main key technical issues are discussed. Digital kilns & furnaces as an important constituent of the digital equipments are the crucial base of the digital manufacturing. The value of research on digital kilns & furnaces and the application prospect are undoubted. It will improve product quality, reduce the manpower cost, enhance product market competitive ability, promote comprehensively tradition industries such as ceramics, metallurgy industry,and so on.

  8. Piezoelectric Rotary Tube Motor

    Science.gov (United States)

    Fisher, Charles D.; Badescu, Mircea; Braun, David F.; Culhane, Robert

    2011-01-01

    A custom rotary SQUIGGLE(Registered TradeMark) motor has been developed that sets new benchmarks for small motor size, high position resolution, and high torque without gear reduction. Its capabilities cannot be achieved with conventional electromagnetic motors. It consists of piezoelectric plates mounted on a square flexible tube. The plates are actuated via voltage waveforms 90 out of phase at the resonant frequency of the device to create rotary motion. The motors were incorporated into a two-axis postioner that was designed for fiber-fed spectroscopy for ground-based and space-based projects. The positioner enables large-scale celestial object surveys to take place in a practical amount of time.

  9. Variations and factors that influence the formation of polychlorinated naphthalenes in cement kilns co-processing solid waste.

    Science.gov (United States)

    Jin, Rong; Zhan, Jiayu; Liu, Guorui; Zhao, Yuyang; Zheng, Minghui

    2016-09-05

    Pilot studies of unintentionally produced pollutants should be performed before waste being co-processed in cement kilns. Polychlorinated naphthalene (PCN) formation and emission from cement kilns co-processing sorted municipal solid waste, sewage sludge, and waste acid, however, have not previously been studied. Here, PCNs were analyzed in stack gas samples and solid samples from different stages of three cement production runs. PCN destruction efficiencies were higher when waste was co-processed (93.1% and 88.7% in two tests) than when waste was not co-processed (39.1%), so co-processing waste would not increase PCN outputs. The PCN concentrations were higher in particle samples from the C1 preheater and stages at back end of kiln than in particle samples from other stages, suggesting that cyclone preheater and back end of kiln should be focused for controlling PCN emissions. Besides that, based on the variation of PCN concentrations and corresponding operating conditions in different stages, the temperature, feeding materials, and chlorine content were suggested as the main factors influencing PCN formation. The PCN homologue and congener profiles suggested chlorination and dechlorination were the main PCN formation and decomposition pathways, and congeners CN-23, CN-46, and CN-59 appear to be appropriate indicators of PCNs emitted from coal-burning sources.

  10. Rotary deformity in degenerative spondylolisthesis

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Sung Gwon; Kim, Jeong; Kho, Hyen Sim; Yun, Sung Su; Oh, Jae Hee; Byen, Ju Nam; Kim, Young Chul [Chosun University College of Medicine, Gwangju (Korea, Republic of)

    1994-05-15

    We studied to determine whether the degenerative spondylolisthesis has rotary deformity in addition to forward displacement. We have made analysis of difference of rotary deformity between the 31 study groups of symptomatic degenerative spondylolisthesis and 31 control groups without any symptom, statistically. We also reviewed CT findings in 15 study groups. The mean rotary deformity in study groups was 6.1 degree(the standard deviation is 5.20), and the mean rotary deformity in control groups was 2.52 degree(the standard deviation is 2.16)(p < 0.01). The rotary deformity can be accompanied with degenerative spondylolisthesis. We may consider the rotary deformity as a cause of symptomatic degenerative spondylolisthesis in case that any other cause is not detected.

  11. Spalling Resistant Bauxite Based Bricks for Cement Kiln

    Institute of Scientific and Technical Information of China (English)

    Zhang Xiaohui; Peng Xigao

    2011-01-01

    @@ 1.Scope This standard specifies the term,definition,classification,labeling,technical requirements,test methods,inspection rules,packing,marking,transportation,storage,and quality certificate of spalling resistant bauxite based bricks for cement kiln.This standard is applicable to the spalling resistant bauxite based bricks for cement kiln.

  12. Community Geothermal Technology Program: Experimental lumber drying kiln. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Leaman, D.; Irwin, B.

    1989-10-01

    Goals were to demonstrate feasibility of using the geothermal waste effluent from the HGP-A well as a heat source for a kiln operation to dry hardwoods, develop drying schedules, and develop automatic systems to monitor/control the geothermally heated lumber dry kiln systems. The feasibility was demonstrated. Lumber was dried in periods of 2 to 6 weeks in the kiln, compared to 18 months air drying and 6--8 weeks using a dehumidified chamber. Larger, plate-type heat exchangers between the primary fluid and water circulation systems may enable the kiln to reach the planned temperatures (180--185 F). However, the King Koa partnership cannot any longer pursue the concept of geothermal lumber kilns.

  13. Evaluating a Small Structural Insulated Panel (SIP) Designed Solar Kiln in Southwestern New Mexico - Part 1

    Science.gov (United States)

    Richard D. Bergman; Ted E.M. Bilek

    2012-01-01

    With increasing energy costs, using small dry kilns for drying lumber for small-volume value-added wood products has become more of an option when compared with conventional drying. Small solar kilns are one such option, and a number of solar kiln designs exist and are in use. However, questions remain about the design and operation of solar kilns, particularly during...

  14. Drying hard maple (Acer saccharum L.) lumber in a small dehumidification kiln

    Science.gov (United States)

    Neal. Bennett

    2013-01-01

    Portable sawmill owners quickly recognize the advantage to kiln drying lumber they produce. Having the ability to provide properly kiln-dried lumber opens new market opportunities and can increase profit margins. However, the construction and operation of a dry kiln must be economical and simple. A small dehumidification dry kiln constructed and tested in Princeton, WV...

  15. Rotary and Magnus balances

    Science.gov (United States)

    Malcolm, G. N.

    1981-01-01

    Two wind tunnel techniques for determining part of the aerodynamic information required to describe the dynamic bahavior of various types of vehicles in flight are described. Force and moment measurements are determined with a rotary-balance apparatus in a coning motion and with a Magnus balance in a high-speed spinning motion. Coning motion is pertinent to both aircraft and missiles, and spinning is important for spin stabilized missiles. Basic principles of both techniques are described, and specific examples of each type of apparatus are presented. Typical experimental results are also discussed.

  16. BIOMATERIALS FOR ROTARY BLOOD PUMPS

    NARCIS (Netherlands)

    VANOEVEREN, W

    1995-01-01

    Rotary blood pumps are used for cardiac assist and cardiopulmonary support since mechanical blood damage is less than with conventional roller pumps. The high shear rate in the rotary pump and the reduced anticoagulation of the patient during prolonged pumping enforces high demands on the biocompati

  17. Rotary actuator for space applications

    Science.gov (United States)

    Andión, J. A.; Burgui, C.; Migliorero, G.

    2005-07-01

    SENER is developing a rotary actuator for space applications. The activity, partially funded under ESA GSTP contract, aims at the design, development and performance testing of an innovative rotary actuator concept for space applications. An engineering model has been manufactured and has been tested to demonstrate the compliance with the requirements specification.

  18. Building mechanism of rotary kiln linings%回转窑内衬砌筑机理

    Institute of Scientific and Technical Information of China (English)

    单国新

    2000-01-01

    从新型干法回转窑的结构和工作原理分析出窑衬稳定的因素,其稳定因素又离不开购料、选砖、放线、机具、砌筑、监理和紧固等各个环节采取的有效措施,尤其是砌筑体要达到准、紧、齐、平的砌筑要求.

  19. 回转窑柔性传动装置%Flexible Actuator of Rotary Kiln

    Institute of Scientific and Technical Information of China (English)

    孙连成

    2005-01-01

    回转窑的传动装置可分为机械传动和液压传动两大类型,但由于液压传动的缺点,如制造加工复杂,配合精度高,容易漏油,维修工作量大等而采用的不多,现在大多数的回转窑还是采用机械传动。

  20. Utilization of waste heat from rotary kiln for burning clinker in the cement plant

    OpenAIRE

    2016-01-01

    Cement subsector next to the glass industry is counted among one of the most energy-intensive industries, which absorbs approx. 12-15% of the total energy consumed by the industry. In the paper various methods of energy consumption reduction of in the cement industry are discussed. Cement production carries a very large emissions of greenhouse gases, where CO2 emissions on a global scale with the industry than approx. 5%. Great opportunity in CO2 emissions reduction in addition to the recover...

  1. Study of the movement of materials in rotary kilns with aid of radioactive tracers

    Directory of Open Access Journals (Sweden)

    Grasland, G.

    1966-09-01

    Full Text Available Not availableEl cemento portland se compone, esencialmente, de silicatos cálcicos. Se obtiene por cocción en un horno rotativo de una mezcla apropiada de caliza y arcilla. Las temperaturas alcanzadas en el curso de esta operación son del orden de 1.500 °C. Por esta razón, la marcha de los materiales en el horno se hace difícilmente accesible a los métodos habituales de experimentación; no se puede apenas más que observar el resultado final, o, por medidas indirectas, tratar de dar unas explicaciones más o menos convincentes. Los trazadores radiactivos permiten paliar esta laguna; es lo que precisamente se ha hecho en las experiencias que señalaremos a continuación, realizadas hace tiempo ya por M. Rabot en colaboración con el C.E.A.

  2. Leaching from waste incineration bottom ashes treated in a rotary kiln

    DEFF Research Database (Denmark)

    Hyks, Jiri; Nesterov, Igor; Mogensen, Erhardt

    2011-01-01

    their detection limits; no effects of the thermal treatment on leachability of these metals were observed. The leaching of Cl, dissolved organic carbon (DOC), Cu and Pb decreased by at least one order of magnitude after the thermal treatment. This could be explained by evaporation (Cl) and by a better burnout...

  3. Rotary cup slurry atomization

    Science.gov (United States)

    Sommer, H. T.; Marnicio, R. J.

    1983-06-01

    The theory of a two-phase flow in a rotating cup atomizer is described. The analysis considers the separation of the solid and liquid media thus realistically modeling the flow of two layers along the inner cup wall: a slurry of increasing solids concentration and a supernatent liquid layer. The analysis is based on the earlier work of Hinze and Milborn (1950) which addressed the flow within a rotary cup for a homogeneous liquid. The superimposition of a settling velocity under conditions of high centrifugal acceleration permits the extended analysis of the separation of the two phases. Appropriate boundary conditions have been applied to the film's free surface and the cup wall and to match the flow characteristics at the liquid-slurry interface. The changing slurry viscosity, increasing nonlinearly with growing solid loading, was also considered. A parameter study illustrates the potential for a cup design to provide optimal slurry and liquid film thicknesses for effective atomization.

  4. The primary evaluation and characterization of obsolete DDT pesticide from a precalciner of a cement kiln.

    Science.gov (United States)

    Li, Yang; Wang, Qi; Huang, Qifei; He, Jie

    2014-01-01

    1,1,1-Trichloro-2,2-bi(4-chlorophenyl)ethane (DDT) pesticide that has been extensively used in agriculture in China in the last century, and even now, has been banned from all purposes. The disposal of obsolete DDT pesticide has been an urgent task for the Chinese government. In order to evaluate the feasibility of co-processing DDT in the current new style dry-process rotary kiln with a precalciner as the feeding point, the destruction efficiency (DE) of DDTs (including p,p(')-DDT, o,p(')-DDT, p,p(')-DDE and p,p(')-DDD), proportion of DDTs in the combustion residue and exhaust gas, and the release of chlorine were studied under different operating conditions of temperature, oxygen content and gas retention time in the laboratory. The DE of DDTs exceeded 99% when the temperature was over 800 °C with enough oxygen. As the temperature increased from 600 °C to 1200 °C, the proportion of p,p(')-DDD increased and p,p(')-DDT decreased but still the main effective component remained in the combustion residue. In the exhaust gas, the most dominant phenomenon was the rapid increase in p,p(')-DDE concentration as the temperature increased. The release of chlorine reached a peak between 800 °C and 900 °C. It was found that the oxygen content had a positive correlation with the process of dechlorination. The proportion of p,p(')-DDE increased as the oxygen content was increased in the exhaust gas. The gas retention time had almost no influenced on the DE of DDTs, but affected the degradation extent of DDTs in the gas phase. These experiments showed that co-processing of obsolete DDT pesticide in cement kiln precalciners is feasible.

  5. Brick-Burning Kiln from the Zhaiyk Fortified Site

    Directory of Open Access Journals (Sweden)

    Kalmenov Murat D.

    2013-12-01

    Full Text Available The article contains a description of the brick-burning kiln, which was discovered during the 2012 excavations on the medieval Zhaiyk fortified site (Western Kazakhstan oblast. A similar object had been discovered on the site in 2002. Kilns of similar design were known on the vast territories of Southeastern Europe and Central Asia in the 10th-15th cc. In the 13th-15th centuries, they were widely spread in the territory of the Golden Horde. The analysis of their design, combined with written sources and ethnographic data, allows reconstructing the operation process of such kilns in general lines. The finds of kilns on the Zhaiyk settlement make it possible to suggest that in the 13th-14th centuries there existed a developed construction materials production in the territory of the settlement.

  6. Co-firing of refuse derived fuels with coals in cement kilns: combustion conditions for stable sintering

    Energy Technology Data Exchange (ETDEWEB)

    Haas, J.; Weber, R. [Clausthal University of Technology, Clausthal Zellerfeld (Germany)

    2010-12-15

    Usage of refuse derived fuels (RDFs) in cement clinker processes has grown considerably in the last decade. It has been demonstrated that RDFs can partially substitute fossil fuels without compromising clinker quality. The paper considers RDF properties which are essential for stabilisation of the sintering zone in the clinker burning process. An energy replacement indicator, defined as the RDF thermal input to the fossil fuel thermal input ratio, is used. Comminution of RDF to particle scales of pulverised fuel is economically not yet feasible and RDF is burnt at particle sizes in the order of several millimetres. Therefore, RDF combustion rates are orders of magnitudes smaller if compared to pulverised coal combustion rates. This shifts the flame zone downstream the rotary kiln and flame temperatures are reduced. A simple kiln combustion model has been used to examine the effects of RDF properties on sintering zone temperatures. Refuse derived fuels with calorific values below 20 MJ kg{sup -1} and coarse particle sizes burn at adiabatic temperatures below 2000{sup o}C. To compensate for this, the energy replacement ratio has to be increased to 114%. Calculations have shown several options to increase gas temperatures in sintering zones. The most effective would be the comminution of RDFs to pulverised fuel sizes. In this case, a further reduction of the RDF calorific value would be acceptable.

  7. Improved and more environmentally friendly charcoal production system using a low-cost retort-kiln (Eco-charcoal)

    Energy Technology Data Exchange (ETDEWEB)

    Adam, J.C. [Adam and Partner, Bahnhofstrasse 13, 82467 Garmisch (Germany)

    2009-08-15

    Research into a low-cost retort-kiln, used to produce charcoal from sustainably managed forests in a more environmentally friendly way (Eco-Charcoal), has been completed and pilot units have been built in India and East Africa. The unit is called ICPS (Improved Charcoal Production System). Importantly, it has a much higher efficiency rating than traditional earth-mound kilns, which have until now been the main means of domestic charcoal production in developing nations. The efficiency of traditional charcoal production methods is about 10%-22% (calculated on using oven-dry wood with 0% water content) while the efficiency of the ICPS is approximately 30%-42%. As compared with traditional carbonisation processes, the ICPS reduces emissions to the atmosphere by up to 75%. The ICPS works in two different phases. During the first phase the ICPS works like a traditional kiln; however, waste wood is burned in a separate fire box to dry the wood. During the second phase of operation the harmful volatiles are burned in a hot 'fire chamber' meaning all resulting emissions are cleaner, minus these already reduced volatiles. The heat gained by flaring the wood gazes, is used and recycled to accelerate the carbonisation process. Unlike traditional methods the ICPS can complete a carbonisation cycle within 12 h. (author)

  8. Cordierite Self Flow Castables for Kiln Furniture

    Institute of Scientific and Technical Information of China (English)

    CHENZhiqiang; B.Myhre; 等

    1999-01-01

    In addition to 0.5-4 mm cordierite,0-0.5 mm cordierite can be used to substitute counterpart alumina in both ultralow and low cement cordierite self slowing castables,total cordierite can cordierite self flowing castables,total cordierite can reach 49 wt%, approximately 60 vol% ,the self flowing value, apparent porosity,bulk density,permanent linear change and modulus of rupture are measured.When ultralow cement samples fired at and below 1300℃,codierite can incerease the hot strength of castables and promote mullite formation,When samples fired at 1350℃ ,HMOR is: A28>A35>A42>A49,but all o them are strong enough,When low cement samples re fired nd tested below 1300℃,the hot strength does not change very much with cordierite content generally,Cordierite containing castables for kiln furnitrure need to be fired at least 6 h at 1300℃-1350℃ for ultralow cement astables and at 1250℃-1300℃ for low cement castables,in order to make mullite formed.

  9. Properties of pyrolytic chars and activated carbons derived from pilot-scale pyrolysis of used tires.

    Science.gov (United States)

    Li, S Q; Yao, Q; Wen, S E; Chi, Y; Yan, J H

    2005-09-01

    Used tires were pyrolyzed in a pilot-scale quasi-inert rotary kiln. Influences of variables, such as time, temperature, and agent flow, on the activation of obtained char were subsequently investigated in a laboratory-scale fixed bed. Mesoporous pores are found to be dominant in the pore structures of raw char. Brunauer-Emmett-Teller (BET) surfaces of activated chars increased linearly with carbon burnoff. The carbon burnoff of tire char achieved by carbon dioxide (CO2) under otherwise identical conditions was on average 75% of that achieved by steam, but their BET surfaces are almost the same. The proper activation greatly improved the aqueous adsorption of raw char, especially for small molecular adsorbates, for example, phenol from 6 to 51 mg/g. With increasing burnoff, phenol adsorption exhibited a first-stage linear increase followed by a rapid drop after 30% burnoff. Similarly, iodine adsorption first increased linearly, but it held as the burnoff exceeded 40%, which implied that the reduction of iodine adsorption due to decreasing micropores was partially made up by increasing mesopores. Both raw chars and activated chars showed appreciable adsorption capacity of methylene-blue comparable with that of commercial carbons. Thus, tire-derived activated carbons can be used as an excellent mesoporous adsorbent for larger molecular species.

  10. STRATEGY FOR DIESEL ROTARY ENGINE WITH COMMON RAIL INJECTION SYSTEM

    Institute of Scientific and Technical Information of China (English)

    WU Jinjun; HAI Jingtao; SHI Jianzhong; LI Xuesong; YANG Qing; WANG Shangyong

    2006-01-01

    A direct injection low compression ratios diesel rotary engine is designed and studied to find the appropriate application of the electronic controlled high pressure common rail injection system. Current development focuses on the applied fuel injection and ignition strategies, especially concerning the combustion configurations of injectors, ignition source, and combustion chamber. The prototype engine, equipped with Bosch common rail system and high performance electronic control unit (ECU), is designed correspondingly. Studies show that the integration of a common rail injection system and the main and pilot duel injectors configurations, assisted with glow plug ignition device and flexible ECU, represents a promising approach to improve the potential of the low compression ratios diesel rotary engine. Currently the engine can run at 6 kr · min-1 steadily and the power is about 68 kW/(4 kr · min-1).

  11. SULPHUR CYCLE ASSESSMENT IN THE CIENFUEGOS CEMENT FACTORY KILN

    Directory of Open Access Journals (Sweden)

    Javier Alejandro Feijoó Caraballo

    2017-04-01

    Full Text Available In this article a preliminary assessment and analysis of the kiln system of Cienfuegos Cement Factory was made focused on one of the most serious problems of the entity kiln area, due to unnecessary shutdowns caused by the crust or ring formation mainly of sulfur (or crude. For this purpose, various balances based on the different compounds entering the kiln or forming within it were made, taking sulfur as the main substance of study, in order to determine several aspects, such as: its influence in ring formation, the amount in the system, its main reactions and how to alleviate or control their incorporation, under regular operating conditions and under instable conditions. With the use of Microsoft Excel the corresponding balances for various reactions involved in the behavior of sulfur in the kiln were carried out, which showed that sulfur should be handled close to the parameters established for proper operation of the kiln and to avoid unnecessary stops by forming rings which incur huge economic costs.

  12. Grate-kiln pelletization of Indian hematite fines and its industrial practice

    Science.gov (United States)

    Zhu, De-qing; Zhang, Feng; Guo, Zheng-qi; Pan, Jian; Yu, Wei

    2017-05-01

    Indian hematite fines normally have a high iron grade and minor impurities; they are usually used as sinter fines for feeding into a blast furnace. In this work, the grindability properties of two kinds of Indian hematite fines and the roasting behaviors and induration characteristics of pellets made from these fines were revealed through experiments involving dry ball milling and small-scale and pilot-scale tests. In addition, the microstructures of the particles of ground India hematite fines and fired pellets were investigated using optical microscopy. On the basis of the results, a grate-kiln production line with an annual output of 1.2 Mt of oxidized pellets was established in India. This pellet plant operates stably and reliably, further confirming that preparing high-quality pellets with Indian hematite fines pretreated by dry ball milling is an industrially feasible process.

  13. 40 CFR 63.1220 - What are the replacement standards for hazardous waste burning cement kilns?

    Science.gov (United States)

    2010-07-01

    ... hazardous waste burning cement kilns? 63.1220 Section 63.1220 Protection of Environment ENVIRONMENTAL... Waste Combustors Replacement Emissions Standards and Operating Limits for Incinerators, Cement Kilns... burning cement kilns? (a) Emission and hazardous waste feed limits for existing sources. You must...

  14. Adiabatic Wankel type rotary engine

    Science.gov (United States)

    Kamo, R.; Badgley, P.; Doup, D.

    1988-01-01

    This SBIR Phase program accomplished the objective of advancing the technology of the Wankel type rotary engine for aircraft applications through the use of adiabatic engine technology. Based on the results of this program, technology is in place to provide a rotor and side and intermediate housings with thermal barrier coatings. A detailed cycle analysis of the NASA 1007R Direct Injection Stratified Charge (DISC) rotary engine was performed which concluded that applying thermal barrier coatings to the rotor should be successful and that it was unlikely that the rotor housing could be successfully run with thermal barrier coatings as the thermal stresses were extensive.

  15. Rotary and Rotary-Percussive Drilling of Lunar Simulant

    Science.gov (United States)

    Paulsen, G.; Zacny, K.; Maksymuk, M.; Wilson, J.; Santoro, C.; Chu, P.; Davis, K.; Roberts, D.; Kumar, N.; Kusack, A.

    2008-12-01

    Honeybee Robotics has been developing a rotary and a rotary-preliminary drill system for planetary exploration. This is a test drill with a power rating of 1000 Watt, whose purpose it to test various drill bits and augers in rotary and rotary percussive operation. It is not optimized for power or mass but rather to acquire qualitative drilling data such as penetration rate, power, and torque, temperature, Weight on Bit, vibration energy and others. In addition, the design of the drill allows it to acquire drill bit temperatures and use pneumatic system (instead of augers) for removing of rock cuttings. The drill is designed to have a 1 meter stroke. In addition to the drill system, we have been developing a matching split vacuum chamber, which is 3ft wide, 3ft deep and 11 feet tall. The chamber consists of two smaller chambers (84 inches tall and 48 inches tall) assembled on top of each other. This allows for additional flexibility if only a smaller chamber is required for some testing. The chamber will be able to maintain pressure of below 1 torr. Maintaining sample temperature will be achieved by closed loop cooling system down to -40C or by using liquid nitrogen that allows a temperature of 77K. The test samples can be varied raging from solid rocks, to loose soils to icy soils and pure ice. The sample holder could also be integrated with temperatures for acquiring of thermal data during drilling process.

  16. Lime Kiln Modeling. CFD and One-dimensional simulations

    Energy Technology Data Exchange (ETDEWEB)

    Svedin, Kristoffer; Ivarsson, Christofer; Lundborg, Rickard

    2009-03-15

    The incentives for burning alternative fuels in lime kilns are growing. An increasing demand on thorough investigations of alternative fuel impact on lime kiln performance have been recognized, and the purpose of this project has been to develop a lime kiln CFD model with the possibility to fire fuel oil and lignin. The second part of the project consists of three technical studies. Simulated data from a one-dimensional steady state program has been used to support theories on the impact of biofuels and lime mud dryness. The CFD simulations was carried out in the commercial code FLUENT. Due to difficulties with the convergence of the model the calcination reaction is not included. The model shows essential differences between the two fuels. Lignin gives a different flame shape and a longer flame length compared to fuel oil. Mainly this depends on how the fuel is fed into the combustion chamber and how much combustion air that is added as primary and secondary air. In the case of lignin combustion the required amount of air is more than in the fuel oil case. This generates more combustion gas and a different flow pattern is created. Based on the values from turbulent reaction rate for the different fuels an estimated flame length can be obtained. For fuel oil the combustion is very intense with a sharp peak in the beginning and a rapid decrease. For lignin the combustion starts not as intense as for the fuel oil case and has a smoother shape. The flame length appears to be approximately 2-3 meter longer for lignin than for fuel oil based on turbulent reaction rate in the computational simulations. The first technical study showed that there are many benefits of increasing dry solids content in the lime mud going into a kiln such as increased energy efficiency, reduced TRS, and reduced sodium in the kiln. However, data from operating kilns indicates that these benefits can be offset by increasing exit gas temperature that can limit kiln production capacity. Simulated

  17. Lime Kiln Modeling. CFD and One-dimensional simulations

    Energy Technology Data Exchange (ETDEWEB)

    Svedin, Kristoffer; Ivarsson, Christofer; Lundborg, Rickard

    2009-03-15

    The incentives for burning alternative fuels in lime kilns are growing. An increasing demand on thorough investigations of alternative fuel impact on lime kiln performance have been recognized, and the purpose of this project has been to develop a lime kiln CFD model with the possibility to fire fuel oil and lignin. The second part of the project consists of three technical studies. Simulated data from a one-dimensional steady state program has been used to support theories on the impact of biofuels and lime mud dryness. The CFD simulations was carried out in the commercial code FLUENT. Due to difficulties with the convergence of the model the calcination reaction is not included. The model shows essential differences between the two fuels. Lignin gives a different flame shape and a longer flame length compared to fuel oil. Mainly this depends on how the fuel is fed into the combustion chamber and how much combustion air that is added as primary and secondary air. In the case of lignin combustion the required amount of air is more than in the fuel oil case. This generates more combustion gas and a different flow pattern is created. Based on the values from turbulent reaction rate for the different fuels an estimated flame length can be obtained. For fuel oil the combustion is very intense with a sharp peak in the beginning and a rapid decrease. For lignin the combustion starts not as intense as for the fuel oil case and has a smoother shape. The flame length appears to be approximately 2-3 meter longer for lignin than for fuel oil based on turbulent reaction rate in the computational simulations. The first technical study showed that there are many benefits of increasing dry solids content in the lime mud going into a kiln such as increased energy efficiency, reduced TRS, and reduced sodium in the kiln. However, data from operating kilns indicates that these benefits can be offset by increasing exit gas temperature that can limit kiln production capacity. Simulated

  18. Analysis of the elemental composition of Tang Sancai from the four major kilns in China using EDXRF

    Science.gov (United States)

    Ma, Bo; Liu, Long; Feng, Song-Lin; Xu, Qing; Feng, Xiang-Qian

    2014-01-01

    Tang Sancai was widely used in the Tang Dynasty, and the study of this pottery provides information about the sociocultural aspects of the Tang people. To understand the characteristics of the different kilns for the production of Tang Sancai, Energy Dispersive X-ray Fluorescence (EDXRF) was used to analyze 174 Tang Sancai shards. These specimens were selected from four production centers in the Tang Dynasty, namely, the Huangye Kiln, the Huangbu Kiln, the Xing Kiln and the Liquanfang Kiln. The results demonstrate that the clay bodies from different kilns have varying compositions, and each kiln has a unique elemental fingerprint. Of the 17 elements analyzed, TiO2 and Fe2O3 had distinctly different contents in the samples from the Huangye Kiln and the Huangbu Kiln. For the Xing Kiln and the Huangye Kiln, the characteristic elements are Fe2O3 and MnO. For the Xing Kiln and the Huangbu Kiln, the most dissimilar elements are TiO2, MnO and ZnO. When the Principal Component Analysis (PCA) was employed, the data points for the Huangye Kiln, the Huangbu Kiln and the Xing Kiln fell into distinct areas. For the Liquanfang Kiln, the contents of Al2O3 and Fe2O3 in white-bodied samples are different from those of other colors, which indicates that at least two types of raw materials were used. When compared with the white-bodied samples from the other three kilns, the white-bodied samples from the Liquanfang Kiln were found to have compositions similar to those of the samples from the Huangye Kiln, rather than the Huangbu Kiln, although the latter is much closer geographically than the former. All the obtained data provide valuable scientific criteria for provenance identification for Tang Sancai of unknown origin.

  19. Analysis of the elemental composition of Tang Sancai from the four major kilns in China using EDXRF

    Energy Technology Data Exchange (ETDEWEB)

    Ma, Bo; Liu, Long [Key Laboratory of Nuclear Radiation and Nuclear Energy Technology, Institute of High Energy Physics, Chinese Academy of Sciences, Beijing 100049 (China); University of Chinese Academy of Sciences, Beijing 100049 (China); Feng, Song-Lin; Xu, Qing [Key Laboratory of Nuclear Radiation and Nuclear Energy Technology, Institute of High Energy Physics, Chinese Academy of Sciences, Beijing 100049 (China); Feng, Xiang-Qian, E-mail: fengxq@ihep.ac.cn [Key Laboratory of Nuclear Radiation and Nuclear Energy Technology, Institute of High Energy Physics, Chinese Academy of Sciences, Beijing 100049 (China)

    2014-01-15

    Tang Sancai was widely used in the Tang Dynasty, and the study of this pottery provides information about the sociocultural aspects of the Tang people. To understand the characteristics of the different kilns for the production of Tang Sancai, Energy Dispersive X-ray Fluorescence (EDXRF) was used to analyze 174 Tang Sancai shards. These specimens were selected from four production centers in the Tang Dynasty, namely, the Huangye Kiln, the Huangbu Kiln, the Xing Kiln and the Liquanfang Kiln. The results demonstrate that the clay bodies from different kilns have varying compositions, and each kiln has a unique elemental fingerprint. Of the 17 elements analyzed, TiO{sub 2} and Fe{sub 2}O{sub 3} had distinctly different contents in the samples from the Huangye Kiln and the Huangbu Kiln. For the Xing Kiln and the Huangye Kiln, the characteristic elements are Fe{sub 2}O{sub 3} and MnO. For the Xing Kiln and the Huangbu Kiln, the most dissimilar elements are TiO{sub 2}, MnO and ZnO. When the Principal Component Analysis (PCA) was employed, the data points for the Huangye Kiln, the Huangbu Kiln and the Xing Kiln fell into distinct areas. For the Liquanfang Kiln, the contents of Al{sub 2}O{sub 3} and Fe{sub 2}O{sub 3} in white-bodied samples are different from those of other colors, which indicates that at least two types of raw materials were used. When compared with the white-bodied samples from the other three kilns, the white-bodied samples from the Liquanfang Kiln were found to have compositions similar to those of the samples from the Huangye Kiln, rather than the Huangbu Kiln, although the latter is much closer geographically than the former. All the obtained data provide valuable scientific criteria for provenance identification for Tang Sancai of unknown origin.

  20. 40 CFR 63.1204 - What are the standards for hazardous waste burning cement kilns that are effective until...

    Science.gov (United States)

    2010-07-01

    ... waste burning cement kilns that are effective until compliance with the standards under § 63.1220? 63... Operating Limits for Incinerators, Cement Kilns, and Lightweight Aggregate Kilns § 63.1204 What are the standards for hazardous waste burning cement kilns that are effective until compliance with the...

  1. Impact of kiln thermal energy demand and false air on cement kiln flue gas CO2 capture

    Energy Technology Data Exchange (ETDEWEB)

    Arachchige, Udara S.P.R.; Kawan, Dinesh; Tokheim, Lars-Andre [Telemark University College, Porsgrunn (Norway); Melaaen, Morten C. [Telemark University College, Porsgrunn (Norway); (Tel-Tek, Porsgrunn (Norway)

    2013-07-01

    The present study is focused on the effect of the specific thermal energy demand and the false air factor on carbon capture applied to cement kiln exhaust gases. The carbon capture process model was developed and implemented in Aspen Plus. The model was developed for flue gases from a typical cement clinker manufacturing plant. The specific thermal energy demand as well as the false air factor of the kiln system were varied in order to determine the effect on CO2 capture plant performance, such as the solvent regeneration energy demand. In general, an increase in the mentioned kiln system factors increases the regeneration energy demand. The reboiler energy demand is calculated as 3270, 3428 and 3589 kJ/kg clinker for a specific thermal energy of 3000, 3400 and 3800 kJ/kg clinker, respectively. Setting the false air factor to 25, 50 or 70% gives a reboiler energy demand of 3428, 3476, 3568 kJ/kg clinker, respectively.

  2. Rotary condenser for SC2

    CERN Multimedia

    1975-01-01

    During 1975 the SC2 performance was improved among other things by redesigning some of the elements of the ROTCO (Annual Report 1975, p. 55). The photo shows an interior wiew of the housing of the rotary condenser and of the sixteen sets of shaped stator blades.

  3. Formation, release and control of dioxins in cement kilns.

    Science.gov (United States)

    Karstensen, Kåre Helge

    2008-01-01

    Co-processing of hazardous wastes in cement kilns have for decades been thought to cause increased emissions of PCDD/PCDFs--a perception that has been evaluated in this study. Hundreds of PCDD/PCDF measurements conducted by the cement industry and others in the last few years, on emissions and solid materials, as well as recent test burns with hazardous wastes in developing countries do not support this perception. Newer data has been compared with older literature data and shows in particular that many emission factors have to be reconsidered. Early emission factors for cement kilns co-processing hazardous waste, which are still used in inventories, are shown to be too high compared with actual measurements. Less than 10 years ago it was believed that the cement industry was the main contributor of PCDD/PCDFs to air; data collected in this study indicates however that the industry contributes with less than 1% of total emissions to air. The Stockholm Convention on POPs presently ratified by 144 parties, classifies cement kilns co-processing hazardous waste as a source category having the potential for comparatively high formation and release of PCDD/PCDFs. This classification is based on early investigations from the 1980s and 1990s where kilns co-processing hazardous waste had higher emissions compared to those that did not burn hazardous waste. However, the testing of these kilns was often done under worst case scenario conditions known to favour PCDD/PCDF formation. More than 2000 PCDD/PCDF cement kiln measurements have been evaluated in this study, representing most production technologies and waste feeding scenarios. They generally indicate that most modern cement kilns co-processing waste today can meet an emission level of 0.1ngI-TEQ/m(3), when well managed and operated. In these cases, proper and responsible use of waste including organic hazardous waste to replace parts of the fossil fuel does not seem to increase formation of PCDD/PCDFs. Modern preheater

  4. High torque miniature rotary actuator

    Science.gov (United States)

    Nalbandian, Ruben

    2005-07-01

    This paper summarizes the design and the development of a miniature rotary actuator (36 mm diameter by 100 mm length) used in spacecraft mechanisms requiring high torques and/or ultra-fine step resolution. This actuator lends itself to applications requiring high torque but with strict volume limitations which challenge the use of conventional rotary actuators. The design challenge was to develop a lightweight (less than 500 grams), very compact, high bandwidth, low power, thermally stable rotary actuator capable of producing torques in excess of 50 N.m and step resolutions as fine as 0.003 degrees. To achieve a relatively high torsional stiffness in excess of 1000 Nm/radian, the design utilizes a combination of harmonic drive and multistage planetary gearing. The unique design feature of this actuator that contributes to its light weight and extremely precise motion capability is a redundant stepper motor driving the output through a multistage reducing gearbox. The rotary actuator is powered by a high reliability space-rated stepper motor designed and constructed by Moog, Inc. The motor is a three-phase stepper motor of 15 degree step angle, producing twenty-four full steps per revolution. Since micro-stepping is not used in the design, and un-powered holding torque is exhibited at every commanded step, the rotary actuator is capable of reacting to torques as high as 35 Nm by holding position with the power off. The output is driven through a gear transmission having a total train ratio of 5120:1, resulting in a resolution of 0.003 degrees output rotation per motor step. The modular design of the multi-stage output transmission makes possible the addition of designs having different output parameters, such as lower torque and higher output speed capability. Some examples of an actuator family based on this growth capability will be presented in the paper.

  5. 7 CFR 305.28 - Kiln sterilization treatment schedule.

    Science.gov (United States)

    2010-01-01

    ... 7 Agriculture 5 2010-01-01 2010-01-01 false Kiln sterilization treatment schedule. 305.28 Section 305.28 Agriculture Regulations of the Department of Agriculture (Continued) ANIMAL AND PLANT HEALTH... sterilization treatment schedule. T404-b-4 Dry bulb temperature( °F) Wet bulb depression( °F)...

  6. 52 KILN EFFICIENCY AND INSULATION. Anthony Obiy Etuokwu ...

    African Journals Online (AJOL)

    HP-G61

    generated into it, and utilizes such heat in baking the clay wares in the chamber to the desired ... The kiln is the most important and most expensive in ceramic ... remedy to this waste is by using high quality light weight insulating bricks.

  7. USE OF SOLAR KILN FOR THE DRYING OF SAWN WOOD

    Directory of Open Access Journals (Sweden)

    Diego Martins Stangerlin

    2010-03-01

    Full Text Available This study aimed at evaluating the use of a solar kiln for the drying of woods of Eucalyptus tereticornis, Eucalyptus saligna and Corymbia citriodora, as well as comparing such a methodology to the air seasoning practice. In order to do so, it was built a solar kiln composed basically of wood structures, roofing with a double layer of PVC, sunlight internal collector and hot air circulation systems. The efficiency of the solar kiln was compared to the air seasoning in drying time and wood quality. In the same drying schedule, each species was submitted to the two drying approaches using a load of 55 boards in each method. Results indicated that the solar kiln was more efficient in drying time, around 2 to 5 times faster and final moisture content lower than the air drying. Adequate wood quality was observed in both drying methods, and no defects such as cup or collapse were observed. Furthermore, the correct piling up and drying process provided minimization of defects such as bow. The incidence of crook, end and surface checks were not significantly distinct between solar drying and air seasoning for the three woods studied.

  8. Charcoal kiln relicts - a favorable site for tree growth?

    Science.gov (United States)

    Buras, Allan; Hirsch, Florian; van der Maaten, Ernst; Takla, Melanie; Räbiger, Christin; Cruz Garcia, Roberto; Schneider, Anna; Raab, Alexandra; Raab, Thomas; Wilmking, Martin

    2015-04-01

    Soils with incompletely combusted organic material (aka 'black carbon') are considered fertile for plant growth. Considerable enrichment of soils with black carbon is known from Chernozems, from anthropogenic induced altering of soils like the 'Terra Preta' in South America (e.g. Glaser, 2001), and from charcoal kiln relicts. Recent studies have reported a high spatial frequency of charcoal kiln relicts in the Northeastern German lowlands (Raab et al., 2015), which today are often overgrown by forest plantations. In this context the question arises whether these sites are favorable for tree growth. Here we compare the performance of 22 Pinus sylvestris individuals - a commonly used tree species in forestry - growing on charcoal kiln relicts with 22 control trees. Growth performance (height growth and diameter growth) of the trees was determined using dendrochronological techniques, i.e. standard ring-width measurements were undertaken on each two cores per tree and tree height was measured in the field. Several other wood properties such as annual wood density, average resin content, as well as wood chemistry were analyzed. Our results indicate that trees growing on charcoal kiln relicts grow significantly less and have a significantly lower wood density in comparison with control trees. Specific chemical components such as Manganese as well as resin contents were significantly higher in kiln trees. These results highlight that tree growth on charcoal kiln relicts is actually hampered instead of enhanced. Possibly this is a combined effect of differing physical soil properties which alter soil water accessibility for plants and differing chemical soil properties which may negatively affect tree growth either if toxic limits are surpassed or if soil nutrient availability is decreased. Additional soil analyses with respect to soil texture and soil chemistry shall reveal further insight into this hypothesis. Given the frequent distribution of charcoal kiln relicts in

  9. 浅谈回转床煅烧炉结构及其特点%Shallow Talk on Rotary Hearth Calciner

    Institute of Scientific and Technical Information of China (English)

    伊英红

    2014-01-01

    It introduces the main components of rotary hearth calciner made by NFC ( Shenyang) Metallurgi-cal Machinery Co . , Ltd . , and briefly describes the use of calsining . And then it detailedly introduces rota-ry hearth calciner system and the development process and characteristics . It compares the rotary hearth calciner with the rotary calcination kiln and briefly analyzes the futural development direction of rotary hearth calciner .%介绍了沈冶金公司承制的回转床煅烧炉的主要组成部分,并对煅烧的用途进行简单描述,对回转床煅烧炉的发展历程及回转床煅烧炉系统及特点进行了较详细的介绍;最后将回转床煅烧炉与煅烧回转窑进行了比较并且对未来发展方向进行简要分析。

  10. Advancements in rotary steerable technology

    Energy Technology Data Exchange (ETDEWEB)

    Buker, M. [Phoenix Technology Services, Calgary, AB (Canada)

    2001-07-01

    The preferred method of drilling horizontal and directional wells is to use conventional measurement while drilling (MWD) systems and mud motors. However, this method has demonstrated some inefficiencies even though it has been used on thousands of wells. The process of slide drilling can result in undesirable doglegs, hole cleaning problems and reduced weight to the bit. A viable alternative to mud motors is rotary steerable technology, which in recent years, has undergone major transformation. Phoenix Technology Services markets and services a rotary steerable system called the Well Director Automatic Directional Drilling System. This paper described rotary steerable technology in general and then focused on the product developed by Phoenix which is in the final stages of becoming commercially available. The mechanical, hydraulic and data transmission methods for the Well Director were described. The tool has to pass a test of drilling without problems for the length of a bit run, and the re-programming function of the tool has to be de-bugged before the Well Director can be commercialized. Phoenix is confident that the tool offers operators a way to drill wellbores more quickly, smoothly and accurately than with conventional technology. 1 tab., 1 fig.

  11. Development of cleaner-burning brick kilns in Ciudad Juarez, Chihuahua, Mexico.

    Science.gov (United States)

    Bruce, Charles W; Corral, Alba Yadira; Lara, Antonio S

    2007-04-01

    The following results provide a comparison between net airborne contamination produced by the traditional form of kiln used in Northern Mexico and by those modified according to a design by Dr. Robert Marquez. What has become known as the MK style kiln was intended to significantly reduce contaminant emissions. The concept involves covering the kiln with a dome and channeling the output of an active kiln through a second, identical loaded kiln for its additional filtration of the effluents. Kilns of a pair are connected via clay brick channels. The roles are reversed after the initial kiln is refilled. Significant reductions in the particulate and gaseous emissions were achieved in the prototype system, but a connectional problem with recent kiln pairs has also limited the degree of operational success. The problem did not mask the potential of the MK kiln, as will be shown. Additional anticipated benefits to the owners of MK kilns, such as reduced operating cycles and decreased quantities of fuel, also have been verified. Key measurements made during all of the burns were of aerosol densities and buoyancies in the flues, kiln temperatures, and, on a number of occasions, chemical analyses of both aerosol and gaseous effluents. Continuous time histories of aerosol densities for most burns (of a total of -40) provide a basis for examining features and the effects of differing styles of operation with respect to burn efficiency and net contaminant masses. Covering the active kiln with a dome produces a net reduction in dry aerosol effluent mass of a factor between 5 and 10, whereas the addition of a filter kiln produces a net reduction of about a factor of 2. The use of used motor oil as a fuel further reduced aerosol contamination by -1 order of magnitude.

  12. 水泥窑处理工业废物的工厂实验研究%Plant Test of Industrial Waste Disposal in a Cement Kiln

    Institute of Scientific and Technical Information of China (English)

    刘阳生; 韩杰; 白庆中

    2003-01-01

    Destruction of industrial waste in cement rotary kilns (CRKs) is an alternative technology for thetreatment of certain types of industrial waste (IW). In this paper, three typical types of industrial wastes wereco-incinerated in the CRK at Beijing Cement Plant to determine the effects of waste disposal (especially solid wastedisposal) on the quality of clinker and the concentration of pollutants in air emission. Experimental results showthat (1) waste disposal does not affect the quality of clinker and fly ash, and fly ash after the IW disposal can still beused in the cement production, (2) heavy metals from IW are immobilized and stabilized in the clinker and cement,and (3) concentration of pollutants in air emission is far below than the permitted values in the China NationalStandard-Air Pollutants Emission Standard (GB 16297-1996).

  13. Process optimisation on Maerz PFR lime kilns; Maerz optimise le process de ses fours a chaux PFR

    Energy Technology Data Exchange (ETDEWEB)

    Piringer, H. [Maerz Ofenbau, Zurich (Switzerland)

    2005-09-01

    A considerable proportion of the world production of high reactive lime is manufactured in Parallel Flow Regenerative kilns (PFR kilns). For many decades their unmatched features i.e. the lowest heat consumption of all types of lime kilns has been a known fact in the industry. Over 400 PFR kilns world-wide have provided extensive operating data which resulted in essential findings concerning practical kiln operation. PFR lime kilns can now be built with capacities ranging from 100 to 850 metric tons of lime per day using limestone grain sizes from 10 to 200 mm and almost all types of fuel. (author)

  14. Effect of kiln dust from a cement factory on growth of Vicia faba L.

    Science.gov (United States)

    Uysal, Ismet; Ozdilek, Hasan Göksel; Oztürk, Münir

    2012-04-01

    This study was undertaken to study the effects of different amounts of kiln dust mixed with soil on the seed germination, plant growth, leaf area and water content of Vicia faba cv. Eresen. The reason for this was that cement kiln dust generated as a by-product from the cement factories is rich in potassium, sulfate and other compounds. This product becomes a serious problem when it comes in contact with water. The dust was collected from a cement factory located in Canakkale. Various elements such as Al, Co, Mo, Ca, B, Cd, Cr, Cu, Fe, K, Mg, Mn, Na, Ni, P, Pb, S, Se and Zn were determined both in soil as well as kiln dust. Kiln dust was mixed with soil in pots (20 cm diameter) to make seven different treatments varying from 15 to 105 g kiln dust kg(-1) of soil. The experiment lasted for 4 months. Seeds of V faba were sown in the pots filled with mixtures of preanalysed kiln dust and soil. Germination was high in the pots with a lower treatment of cement kiln dust. However, lower germination rates were observed in the pots mixed with the highest and the medium amounts of cement kiln dust. Plants growing in the soil including 15 g kiln dust showed better performance in length as compared to control. Leaf area increased with increase in cement kiln dust content up to 60 g kiln dust kg(-1) of soil, but declined after 75 g kg(-1). Water content of leaves (mg cm(-2) leaf area) was found to be constantly decreasing with respect to increasing cement kiln content in the pots. Differences between the averages were evaluated by Tukey test and results were found to be significant.

  15. Mössbauer Study of a Celtic Pottery-Making Kiln in Lower Bavaria

    Science.gov (United States)

    Gebhard, R.; Guggenbichler, E.; Häusler, W.; Riederer, J.; Schmotz, K.; Wagner, F. E.; Wagner, U.

    2004-06-01

    In 1995 a well preserved 3rd century BC Celtic kiln for pottery making was excavated at Schmiedorf in Lower Bavaria. The firing chamber and the flue plate of the kiln were preserved, whereas the dome was not found. We report on a study of material from this kiln by neutron activation analysis, thin-section microscopy, X-ray diffraction and Mössbauer spectroscopy, all performed with the aim to learn more about pottery-making procedures in Celtic times.

  16. Moessbauer Study of a Celtic Pottery-Making Kiln in Lower Bavaria

    Energy Technology Data Exchange (ETDEWEB)

    Gebhard, R. [Archaeologische Staatssammlung (Germany); Guggenbichler, E.; Haeusler, W. [Technische Universitaet Muenchen, Physik Department E15 (Germany); Riederer, J. [Staatliche Museen Preussischer Kulturbesitz, Rathgen-Forschungslabor (Germany); Schmotz, K. [Kreisarchaeologie Deggendorf (Germany); Wagner, F. E.; Wagner, U. [Technische Universitaet Muenchen, Physik Department E15 (Germany)

    2004-06-15

    In 1995 a well preserved 3rd century BC Celtic kiln for pottery making was excavated at Schmiedorf in Lower Bavaria. The firing chamber and the flue plate of the kiln were preserved, whereas the dome was not found. We report on a study of material from this kiln by neutron activation analysis, thin-section microscopy, X-ray diffraction and Moessbauer spectroscopy, all performed with the aim to learn more about pottery-making procedures in Celtic times.

  17. Static analysis of masonry kilns built with fictile tubules bricks

    Science.gov (United States)

    Olivito, Renato S.; Scuro, Carmelo; Codispoti, Rosamaria

    2016-12-01

    Industrial archeology is a branch that studies all the testimony (tangible and intangible, direct and indirect) related to the process of industrialization since its origins. This technical field is based on an interdisciplinary approach, it has the task of deepening the story, understanding the technological development made by man over the centuries. The present work focused attention on the study and analysis of a masonry kiln, built with the technique of hollow clay fictile tubules. The study, in particular, has been carried out analyzing the stress state caused by the wind on the structure. The kiln is constituted by a particular geometric configuration that develops in height due to the presence of chimney over the dome.

  18. Improved charcoal production methods using the casamance kiln in Uganda

    Energy Technology Data Exchange (ETDEWEB)

    Nturanabo, F. (Makerere Univ., Kampala (Uganda), Dept. of Mechanical Engineering), e-mail: mpazi@tech.mak.ac.ug; Tumuhimbise, J. (Ministry of Energy and Mineral Development, Kampala (Uganda))

    2010-07-01

    Uganda's energy mix depicts heavy reliance on biomass for most of the country's energy needs. Woodfuel is the major source of energy for heating, cooking and lighting. According to the Uganda Energy Balance 2008, biomass resources account for 91,5 % of Uganda's net energy supply. Consumption of wood has been rising at the same rate as the country's population (3,6 % per year as of 2008). The solution to check the rampant deforestation and environmental degradation that result from over-exploitation of the forest resources lies in harvesting the wood sustainably by using more efficient methods. The purpose of this research was to promote use of the casamance kiln as an efficient and environment-friendly charcoal production method. The study aimed at establishing a simpler version of casamance that involves minimal capital investment for low-income producers to adopt easily. The results show that the casamance kiln is easy to operate, takes a shorter cycle time and produces higher quality charcoal. Its efficiency of yield was in the range of 24-28 %, compared to the traditional earth mound whose range was 12-16 %. A 20 m3 casamance kiln operating at 28 % efficiency for 30 weeks a year can save 85 tonnes of wood. (orig.)

  19. Rotary-atomizer electric power generator

    NARCIS (Netherlands)

    Nguyen, Trieu; Tran, Tuan; de Boer, Hans L.; van den Berg, Albert; Eijkel, Jan C.T.

    2015-01-01

    We report experimental and theoretical results on a ballistic energy-conversion method based on a rotary atomizer working with a droplet acceleration-deceleration cycle. In a rotary atomizer, liquid is fed onto the center of a rotating flat surface, where it spreads out under the action of the centr

  20. Rotary-atomizer electric power generator

    NARCIS (Netherlands)

    Nguyen, Trieu; Tran, Tuan; Boer, de Hans; Berg, van den Albert; Eijkel, Jan C.T.

    2015-01-01

    We report experimental and theoretical results on a ballistic energy-conversion method based on a rotary atomizer working with a droplet acceleration-deceleration cycle. In a rotary atomizer, liquid is fed onto the center of a rotating flat surface, where it spreads out under the action of the centr

  1. Biochar from "Kon Tiki" flame curtain and other kilns: Effects of nutrient enrichment and kiln type on crop yield and soil chemistry.

    Science.gov (United States)

    Pandit, Naba Raj; Mulder, Jan; Hale, Sarah Elisabeth; Schmidt, Hans Peter; Cornelissen, Gerard

    2017-01-01

    Biochar application to soils has been investigated as a means of improving soil fertility and mitigating climate change through soil carbon sequestration. In the present work, the invasive shrub "Eupatorium adenophorum" was utilized as a sustainable feedstock for making biochar under different pyrolysis conditions in Nepal. Biochar was produced using several different types of kilns; four sub types of flame curtain kilns (deep-cone metal kiln, steel shielded soil pit, conical soil pit and steel small cone), brick-made traditional kiln, traditional earth-mound kiln and top lift up draft (TLUD). The resultant biochars showed consistent pH (9.1 ± 0.3), cation exchange capacities (133 ± 37 cmolc kg-1), organic carbon contents (73.9 ± 6.4%) and surface areas (35 to 215 m2/g) for all kiln types. A pot trial with maize was carried out to investigate the effect on maize biomass production of the biochars made with various kilns, applied at 1% and 4% dosages. Biochars were either pretreated with hot or cold mineral nutrient enrichment (mixing with a nutrient solution before or after cooling down, respectively), or added separately from the same nutrient dosages to the soil. Significantly higher CEC (Pbiochar as compared to non-amended control soils. Importantly, the study showed that biochar made by flame curtain kilns resulted in the same agronomic effect as biochar made by the other kilns (P > 0.05). At a dosage of 1% biochar, the hot nutrient-enriched biochar led to significant increases of 153% in above ground biomass production compared to cold nutrient-enriched biochar and 209% compared to biochar added separately from the nutrients. Liquid nutrient enhancement of biochar thus improved fertilizer effectiveness compared to separate application of biochar and fertilizer.

  2. Impact of kiln thermal energy demand and false air on cement kiln flue gas CO2 capture

    Directory of Open Access Journals (Sweden)

    Udara S. P. R. Arachchige, Dinesh Kawan, Lars-André Tokheim, Morten C. Melaaen

    2014-01-01

    Full Text Available The present study is focused on the effect of the specific thermal energy demand and the false air factor on carbon capture applied to cement kiln exhaust gases. The carbon capture process model was developed and implemented in Aspen Plus. The model was developed for flue gases from a typical cement clinker manufacturing plant. The specific thermal energy demand as well as the false air factor of the kiln system were varied in order to determine the effect on CO2 capture plant performance, such as the solvent regeneration energy demand. In general, an increase in the mentioned kiln system factors increases the regeneration energy demand. The reboiler energy demand is calculated as 3270, 3428 and 3589 kJ/kg clinker for a specific thermal energy of 3000, 3400 and 3800 kJ/kg clinker, respectively. Setting the false air factor to 25, 50 or 70% gives a reboiler energy demand of 3428, 3476, 3568 kJ/kg clinker, respectively.

  3. Reuse of spent FCC catalyst, waste serpentine and kiln rollers waste for synthesis of cordierite and cordierite-mullite ceramics.

    Science.gov (United States)

    Ramezani, A; Emami, S M; Nemat, S

    2017-09-15

    Spent fluid catalytic cracking (FCC) was gathered from several petrochemical plants and calcined in a rotary furnace between 1000 and 1100°C in order to remove sulphur and hydrocarbon based impurities. Calcining process on FCC led to formation of AlVO4 ceramic phase, so converted the hazardous waste to non-hazardous applicable raw material. In this study, two ceramic bodies as cordierite and cordierite-mullite were synthesized with calcined spent FCC, waste serpentine, kiln rollers waste and high grade kaolin as raw materials. The XRD results showed that the cordierite and cordierite-mullite were synthesized successfully so that 96.4% of F1 (cordierite) sample fired at 1400°C was cordierite phase and F2 (cordierite-mullite) sample fired at 1450°C was completely cordierite and mullite phases. The synthesized cordierite and cordierite-mullite samples had lower porosity values and coefficient of thermal expansion (CTE) than similar industrial products. The negative CTE value that obtained from the cordierite sample up to 800°C is favorable for some applications. The considerable results of the synthesized cordierite and cordierite-mullite from this work present cost reduction of the two ceramic bodies production and may help to solve the environmental problems with the use of three waste sources in large scales. Copyright © 2017 Elsevier B.V. All rights reserved.

  4. Surface Reconstruction of Rotary Kiln’s Point Cloud Data%回转窑点云数据的曲面重建

    Institute of Scientific and Technical Information of China (English)

    郭培闪; 杜黎明

    2015-01-01

    针对形体较大、形状较规则的回转窑,很难用传统方法对其进行测量,可以采用三维激光扫描技术获取其点云数据,用逆向工程Geomagic软件对点云数据做建模处理,方便后续应用。针对某回转窑,阐述如何用Leica三维激光扫描仪获取其点云数据,然后用逆向工程软件Geomagic实现曲面重建和精度分析的具体过程。%For the rotary kiln with larger body and rule shape,it is difficult to use traditional method to measure. The 3D laser scanning technology can be used for the point cloud data. By using Geomagic software of reverse engineering,the modeling of the point cloud data processing is done and it is convenient for subsequent application. For a rotary kiln,we expounds how to use Leica 3D laser scanner to obtain the point cloud data,and then uses the reverse engineering software Geomagic to realize concrete process of the curved surface reconstruction and error analysis.

  5. Kinematic control model for light weighting mechanism of excavator attached to rotary working device

    Science.gov (United States)

    Lee, Choongho; Lee, Sangsik; Cho, Youngtae; Im, Kwanghee

    2007-07-01

    An excavator attached to a rotary working device is used principally in industrial work. In particular, they are used in the building industry and public works. This research concerns the rotary automatic control of an excavator attached to a rotary working device. The drilling excavator is used in the crushed stone industry and the dragline excavation system is employed in the construction industry. Cases of the excavator's use in agriculture have been the subject of a relatively few studies. However, several modified excavator designs have been released in recent years. Applied excavator products are primarily utilized under relatively severe environmental conditions. In this study, we focus on the uses of an excavator in agricultural work. The readjustment of arable land and the reduction of weeds in agricultural applications both require skilled hand-operation of the machines. As such workers have been shown to develop problems with regard to working posture and proper positioning while laboring, a more appropriate excavator design may prove useful in such applications. Therefore, this pilot study is focused primarily on the rotary automatic control of an excavator attached to a rotary working device, and will adapt smart materials to the excavator applications for developing redesigned excavator having a light weight. The excavator is attached to a rotary working device on a normal excavator's platform, and the position and orientation of the mechanism between the joints and the rotary working device was determined. Simulations were also conducted of the excavator attached to the rotary working device. With an eye toward the use of this mechanism in agricultural work, we also conducted a set of kinematic analyses. The rotary working device was assumed to have 3 DOF, and was comprised of 5 links. Computer simulations were also conducted using the developed excavator model. In order to adequately evaluate the possible performance of such a system, kinetic

  6. Use of secondary fuels in rotary kilns of the cement industry; Einsatz von Sekundaerstoffen in Drehofenanlagen der Zementindustrie

    Energy Technology Data Exchange (ETDEWEB)

    Hoenig, V. [Forschungsinstitut der Zementindustrie, Duesseldorf (Germany)

    1998-09-01

    Most cement works in Germany use secondary materials for cement production or are planning to do so. Many of the materials in question, such as used tyres, have been recycled in an environmentally acceptable way for decades, and a large body of experience has accumulated on their use in the cement industry. In the cement industry secondary materials are understood to comprise secondary fuels as well as secondary raw materials. The latter have for some part replaced the natural raw materials used for burning cement clinker, the preliminary product of cement. By using used tyres, used oil and other waste materials as secondary fuels the cement industry has for decades contributed to an environmentally acceptable form of waste disposal. The use of secondary materials has also enabled the cement industry to improve its economic situation. In response to the enactment of the Materials Recycling Law the cement industry has during the past few years turned its attention to the utilisation of other waste materials. The criteria relevant to the cement industry`s choice of a waste material as secondary material lastly depends on the process-related side constraints attending the clinker burning process and the requirements on the burning process with regard to product quality and environmental acceptability. [Deutsch] Die meisten Zementwerke in Deutschland setzen bei der Zementherstellung Sekundaerstoffe ein oder planen ihren Einsatz. Fuer einige dieser Stoffe, wie z.B. Altreifen gilt, dass sie bereits seit Jahrzehnten umweltvertraeglich verwertet werden, so dass viele Erfahrungen ueber deren Einsatz in der Zementindustrie vorliegen. Unter Sekundaerstoffen werden in der Zementindustrie sowohl Sekundaerbrennstoffe wie auch Sekundaerrohstoffe verstanden. Letztere ersetzen teilweise die natuerlichen Rohstoffe, aus denen der Zementklinker, das Vorprodukt des Zements, gebrannt wird. Bezueglich der Sekundaerbrennstoffe traegt die Zementindustrie schon seit Jahrzehnten zu einer umweltvertraeglichen Entsorgung von Altreifen, Altoel sowie einigen weiteren Abfallstoffen bei. Darueber hinaus bedeutet die Verwertung der Sekundaerstoffe fuer die Zementindustrie eine Verbesserung ihrer wirtschaftlichen Situation. Ausgeloest durch das Kreislaufwirtschafts-/Abfallgesetz beschaeftigt sich die Zementindustrie in den letzten Jahren verstaerkt mit der Verwertung weiterer Abfallstoffe. Die Kriterien, die fuer den moeglichen Einsatz eines Abfalls als Sekundaerstoff in der Zementindustrie gelten, werden letztlich durch die verfahrenstechnischen Randbedingungen des Klinkerbrennprozesses sowie durch die Anforderungen an die Produktqualitaet und die Umweltvertraeglichkeit des Brennprozesses bestimmt. (orig.)

  7. Adjustment to supporting roller of rotary kiln (Part Ⅴ)%回转窑托轮的调整(五)

    Institute of Scientific and Technical Information of China (English)

    江旭昌

    1999-01-01

    @@ 4 托轮调整的检验 托轮调整以后,最重要的是要保证轮带与托轮表面接触均匀,受力均衡.因为回转窑的轮带与托轮接触时的接触应力很大,有的甚至超过400 MPa.

  8. 回转窑窑口护板的维修%Maintenance to guard ring plate of rotary kiln

    Institute of Scientific and Technical Information of China (English)

    陈远槐

    2004-01-01

    两档支撑的预分解窑采用无烟煤作燃料,相关设备尤其是窑口护板长期处在高温环境,遭遇磨蚀、断裂、脱落,使用寿命短.在对其结构、材质、安装方法进行改进后,效果显著.

  9. 回转窑筒体开裂原因分析%Analysis of rotary kiln' s cracking

    Institute of Scientific and Technical Information of China (English)

    周永安

    2002-01-01

    @@ 1 回转窑筒体开裂情况 回转窑是水泥厂的核心设备,它的运转状况和运转率直接影响全厂的生产成本和经济效益,原淮海水泥厂(现江苏巨龙集团)1978年由罗马尼亚引进一台回转窑,规格为φ5.8m×97m.

  10. Rotary Valve FY 2016 Highlights

    Energy Technology Data Exchange (ETDEWEB)

    Fitsos, P. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

    2016-12-07

    The fiscal year started with the Rotary Valve (RV) being reassembled after having crashed in June of 2015. The crash occurred when the RV inner surface contacted the housing. The cause of the crash was never confirmed. No particles were found in the 2.5 thousandths of an inch gap and the filters the helium gas passed through were all clean. There were marks on the bearings that looked like electrostatic discharge as shown below in Figure 1. These marks hadn’t been seen before and there were similar discharge marks on some of the ball bearings. Examples of this were found in a literature search of bearing failures. This leads to a possible cause due to this arcing affecting the rotational accuracy of the bearings driving the RV into the housing.

  11. Aerodynamic seals for rotary machine

    Energy Technology Data Exchange (ETDEWEB)

    Bidkar, Rahul Anil; Cirri, Massimiliano; Thatte, Azam Mihir; Williams, John Robert

    2016-02-09

    An aerodynamic seal assembly for a rotary machine includes multiple sealing device segments disposed circumferentially intermediate to a stationary housing and a rotor. Each of the segments includes a shoe plate with a forward-shoe section and an aft-shoe section having multiple labyrinth teeth therebetween facing the rotor. The sealing device segment also includes multiple flexures connected to the shoe plate and to a top interface element, wherein the multiple flexures are configured to allow the high pressure fluid to occupy a forward cavity and the low pressure fluid to occupy an aft cavity. Further, the sealing device segments include a secondary seal attached to the top interface element at one first end and positioned about the flexures and the shoe plate at one second end.

  12. A rotary arc furnace for aluminum dross processing

    Energy Technology Data Exchange (ETDEWEB)

    Drouet, M.G.; Meunier, J.; Laflamme, C.B.; Handfield, M.D.; Biscaro, A.; Lemire, C. [Hydro-Quebec, Shawinigan, Quebec (Canada)

    1995-12-31

    Dross, a major by-product of all processes involving molten aluminum, forms at the surface of the molten metal as the latter reacts with the furnace atmosphere. It generally represents 1 to 5 wt% of the melt, depending on the process, and contains on average about 50% free aluminum dispersed in an oxide layer. Since aluminum production is highly energy-intensive, dross recycling is very attractive from both the energy and the economic standpoints. The conventional recycling process using salt rotary furnaces is thermally inefficient and environmentally non-acceptable because of the production of salt slags. Hydro-Quebec has developed and patented a new salt-free technology using a rotary furnace heated by an electric arc between two graphite electrodes, called DROSCAR{reg_sign}. A 600-kW pilot plant in operation at LTEE is in use to demonstrate the process. This process provides aluminum recovery rates over 90%, using a highly energy efficient, environmentally sound production method. In 1994, 400 tonnes of aluminum dross were treated in this facility and several tests on various types of dross have also been conducted in early 1995. A report on the results will be presented.

  13. A rotary arc furnace for aluminum dross processing

    Energy Technology Data Exchange (ETDEWEB)

    Drouet, M.G.; Meunier, J.; Laflamme, C.B.; Handfield, M.D.; Biscaro, A.; Lemire, C. [Hydro-Quebec, Shawinigan, Quebec (Canada)

    1995-12-31

    Dross, a major by-product of all processes involving molten aluminum, forms at the surface of the molten metal as the latter reacts with the furnace atmosphere. It generally represents 1 to 5 wt% of the melt, depending on the process, and contains on average about 50% free aluminum dispersed in an oxide layer. Since aluminum production is highly energy-intensive, dross recycling is very attractive from both the energy and the economic standpoints. The conventional recycling process using salt rotary furnaces is thermally inefficient and environmentally unacceptable because of the salt slags produced. Hydro-Quebec has developed and patented a new salt-free technology using a rotary furnace heated by an electric arc between two graphite electrodes, called DROSCAR{reg_sign}. A 600-kW pilot plant in operation at LTEE is in use to demonstrate the process. This process provides aluminum recovery rates for over 90%, using a highly energy efficient, environmentally sound production method. In 1994, 400 tons of aluminum dross were treated in this facility and several tests on various types of dross have also been conducted in early 1995. A report on the results will be presented.

  14. Kiln process impact of alternative solid fuel combustion in the cement kiln main burner - Mathematical modelling and full-scale experiment

    OpenAIRE

    Ariyaratne, Hiromi Wijesinghe; Melaaen, Morten Christian; Tokheim, Lars André; Manjula, Edirisinghe V. P. J.

    2014-01-01

    Increased use of alternative fuels in cement kilns is a trend in the world. However, replacing fossil fuels like coal with different alternative fuels will give various impacts on the overall kiln process due to the fuel characteristics. Hence, it is important to know to what extent the fossil fuels can be replaced by different alternative fuels without severely changing process conditions, product quality or emissions. In the present study, a mass and energy balance for the combustion of dif...

  15. Carpet As An Alternative Fuel in Cement Kilns

    Energy Technology Data Exchange (ETDEWEB)

    Matthew J Realff

    2007-02-06

    Approximately 5 billion lbs of carpet will be removed from buildings in the US each year for the foreseeable future. This carpet is potentially a valuable resource because it contains plastic in the face of the carpet that can be re-used. However, there are many different types of carpet, and at least four major different plastics used to make the face. The face is woven through a backing fabric and held in place by a “glue” that is in most cases a latex cross-linked polymer which is heavily loaded with chalk (calcium carbonate). This backing has almost no value as a recycled material. In addition, carpet is a bulky material that is difficult to handle and ship and must be kept dry. It would be of significant benefit to the public if this stream of material could be kept out of landfills and some of its potential value unlocked by having high volume alternatives for recycled carpet use. The research question that this project investigated was whether carpet could be used as a fuel in a cement kiln. If this could be done successfully, there is significant capacity in the US cement industry to absorb carpet and use it as a fuel. Cement kilns could serve as a way to stimulate carpet collection and then side streams be taken for higher value uses. The research demonstrated that carpet was technically a suitable fuel, but was unable to conclude that the overall system could be economically feasible at this time with the constraints placed on the project by using an existing system for feeding the kiln. Collection and transportation were relatively straightforward, using an existing collector who had the capacity to collect high volumes of material. The shredding of the carpet into a suitable form for feeding was more challenging, but these problems were successfully overcome. The feeding of the carpet into the kiln was not successfully carried out reliably. The overall economics were not positive under the prevailing conditions of costs for transportation and size

  16. Unidirectional rotary motion in achiral molecular motors.

    Science.gov (United States)

    Kistemaker, Jos C M; Štacko, Peter; Visser, Johan; Feringa, Ben L

    2015-11-01

    Control of the direction of motion is an essential feature of biological rotary motors and results from the intrinsic chirality of the amino acids from which the motors are made. In synthetic autonomous light-driven rotary motors, point chirality is transferred to helical chirality, and this governs their unidirectional rotation. However, achieving directional rotary motion in an achiral molecular system in an autonomous fashion remains a fundamental challenge. Here, we report an achiral molecular motor in which the presence of a pseudo-asymmetric carbon atom proved to be sufficient for exclusive autonomous disrotary motion of two appended rotor moieties. Isomerization around the two double bonds enables both rotors to move in the same direction with respect to their surroundings--like wheels on an axle--demonstrating that autonomous unidirectional rotary motion can be achieved in a symmetric system.

  17. Rotary endodontics in primary teeth - A review.

    Science.gov (United States)

    George, Sageena; Anandaraj, S; Issac, Jyoti S; John, Sheen A; Harris, Anoop

    2016-01-01

    Endodontic treatment in primary teeth can be challenging and time consuming, especially during canal preparation, which is considered one of the most important steps in root canal therapy. The conventional instrumentation technique for primary teeth remains the "gold-standard" over hand instrumentation, which makes procedures much more time consuming and adversely affects both clinicians and patients. Recently nickel-titanium (Ni-Ti) rotary files have been developed for use in pediatric endodontics. Using rotary instruments for primary tooth pulpectomies is cost effective and results in fills that are consistently uniform and predictable. This article reviews the use of nickel-titanium rotary files as root canal instrumentation in primary teeth. The pulpectomy technique is described here according to different authors and the advantages and disadvantages of using rotary files are discussed.

  18. Kinetic characteristic for a synchronal rotary compressor

    Institute of Scientific and Technical Information of China (English)

    Qu Zongchang; Feng Jianmei; Zhou Hui; Yang Hua

    2007-01-01

    An angular speed, acceleration and tangential leakage of a synchronal rotary compressor in which both bladed rotor and a cylinder are discussed. The calculation formulae of revolving speed of cylinder and relative speed between the cylinder and bladed rotor are deduced detailedly in this paper. The variation of tangential speed and cylinder acceleration with angular position is investigated for a complete cycle. And some key parameters affected the relative speed are found out, viz, the relative speed depends on the radius of the cylinder and rotary speed of the axis, and the ratio of the cylinder to bladed rotor has not too much influence. It is the theoretic basis of designing and optimizing of structure characteristic of a synchronal rotary compressor. Also a computing formula of leakage related with rotary speed is deduced. It could supply

  19. Analysis of the Rotary Ultrasonic Machining Mechanism

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Ultrasonic machining (USM) is considered as an effective method for machining hard and brittle materials such as glass, engineering ceramics, semiconductors, diamonds, metal composites and so on. However, the low material removal rate due to using abrasive slurry limits further application of USM. Rotary ultrasonic machining (rotary USM) superimposes rotational movement on the tool head that vibrates at ultrasonic frequency (20 kHz) simultaneously. The tool is made of mild steel coated or bonded with diamon...

  20. Rotary impeller refinement of 7075Al alloy

    Institute of Scientific and Technical Information of China (English)

    WANG Liping; GUO Erjun; HUANG Yongchang; LU Bin

    2009-01-01

    The effects of four parameters, gas flow, rotational speed, refining time, and stewing time, on the rotary impeller refinement of 7075 Al were studied. The effects of C2Cl6refining, rotary impeller refuting, and composite refining of 7075 AI alloy were compared with each other. The results showed that the greatest impact parameter of rotary impeller refinement was rotational speed, followed by gas flow, refining time, and stewing time. The optimum purification parameters obtained by orthogonal analysis were as follows: rotor speed of 400 r/min, inert gas flow of 0.4 mL/h, refining time of 15 min, and stewing time of 6 min. The best degassing effect can be obtained by the composite refuting of C2Cl6 and rotary impeller. The degassing rate of C2Cl6 rotary impeller, and composite refining was 34.5%, 69.2%, and 78%, respectively. The mechanical properties of the specimen refined by rotary impeller were higher than those by C2C16 refining, but lower than those by composite refining.

  1. Utilizing TEMPO surface estimates to determine changes in emissions, community exposure and environmental impacts from cement kilns across North America using alternative fuels

    Science.gov (United States)

    Pegg, M. J.; Gibson, M. D.; Asamany, E.

    2015-12-01

    A major problem faced by all North American (NA) Governments is managing solid waste from residential and non-residential sources. One way to mitigate the need to expand landfill sites across NA is waste diversion for use as alternative fuel in industries such as cement manufacture. Currently, waste plastic, tires, waste shingles and other high carbon content waste destined for landfill are being explored, or currently used, as an alternative supplemental fuels for use in cement kilns across NA. While this is an attractive, environmentally sustainable solution, significant knowledge gaps remain in our fundamental understanding of whether these alternative fuels may lead to increased air pollution emissions from cement kilns across NA. The long-term objective of using TEMPO is to advance fundamental understanding of uncharacterized air pollution emissions and to assess the actual or potential environmental and health impacts of these emissions from cement kilns across NA. TEMPO measurements will be made in concert with in-situ observations augmented by air dispersion, land-use regression and receptor modelling. This application of TEMPO follows on from current research on a series of bench scale and pilot studies for Lafarge Canada Inc., that investigated the change in combustion emissions from various mixtures of coal (C), petroleum coke (PC) and non-recyclable alternative fuels. From our work we demonstrated that using an alternative fuel mixture in a cement kiln has potential to reduce emissions of CO2 by 34%; reduce NOx by 80%, and reduce fuel SO2 emissions by 98%. We also provided evidence that there would be a significant reduction in the formation of secondary ground-level ozone (O3) and secondary PM2.5 in downwind stack plumes if alternative waste derived fuels are used. The application of air dispersion, source apportionment, land use regression; together with remote sensing offers a powerful set of tools with the potential to improve air pollution

  2. Effect of brick kiln emissions on commonly used vegetables of Kashmir Valley.

    Science.gov (United States)

    Skinder, Bhat M; Sheikh, Afeefa Q; Pandit, Ashok K; Ganai, Bashir A; Kuchy, Aashiq H

    2015-11-01

    To study the impact of brick kiln emissions on plant growth and productivity, a study was conducted on various biochemical parameters of three main vegetables Brassica oleracea L., Phaseolus vulgaris L., and Solanum melongena L. cultivated in the vicinity of the brick kiln area of the Panzan village of district Budgam (J&K). Plants in the vicinity of brick kilns are direct recipients of emissions and therefore important materials for assessing potential effects of kiln pollutants. The biochemical values of all the three vegetables of the brick kiln site when compared to the control site are significantly (P ≤ 0.05) different. The findings of the present work depict that the brick kilns are the prime reason for the deterioration of important consumable vegetables, which could lead to chaos in the food security of the area in concern besides a threat to local people in terms of health if proper pollution control devices or the replacement of brick kilns are not put in place with new technology.

  3. High Bandwidth Rotary Fast Tool Servos and a Hybrid Rotary/Linear Electromagnetic Actuator

    Energy Technology Data Exchange (ETDEWEB)

    Montesanti, Richard Clement [Massachusetts Inst. of Technology (MIT), Cambridge, MA (United States)

    2005-09-01

    This thesis describes the development of two high bandwidth short-stroke rotary fast tool servos and the hybrid rotary/linear electromagnetic actuator developed for one of them. Design insights, trade-o® methodologies, and analytical tools are developed for precision mechanical systems, power and signal electronic systems, control systems, normal-stress electromagnetic actuators, and the dynamics of the combined systems.

  4. Technical economical study of plaster production in a continuous rotate kiln using natural gas; Estudo tecnico-economico do processo de producao de gesso em forno rotativo continuo com uso de gas natural

    Energy Technology Data Exchange (ETDEWEB)

    Benachour, M. [Universidade Federal de Pernambuco (UFPE), Recife, PE (Brazil); Santos, Valdemir A. dos [Universidade Catolica de Pernambuco (UNICAP), Recife, PE (Brazil); Peres, Luciano dos S. [Instituto de Tecnologia de Pernambuco (ITEP), Recife, PE (Brazil); Campos, Michel F. [PETROBRAS, Rio de Janeiro, RJ (Brazil); Zimmerle, Sergio R.T.S. [Companhia Pernambucana de Gas - COPERGAS, Recife, PE (Brazil)

    2004-07-01

    At Araripe Gypsum Site, Pernambuco State, gypsum is dehydrated to produce plaster using wood and BPF oil as major fuels, which generate serious environmental impacts. Natural gas provides important advantages over conventional fuels. Using this gas improves the thermal efficiency of direct contact process, producing no contamination in final product, also reducing considerably environmental pollution levels. In this scope, a rotate kiln was designed in pilot scale, where was carried out gypsum dehydration tests to produce beta plaster using natural gas. In this work are presented mathematical models to simulate the axial profiles of the gypsum conversion and the gas and solid temperatures on the axial length of the kiln. The mathematical models are used as restrictions to obtention of the operational optimized conditions to a minimum gypsum conversion of the 85%. The simulation results were compared to experimental ones and were obtained a good agreement between both the values. (author)

  5. Man-made rotary nanomotors: a review of recent developments

    Science.gov (United States)

    Kim, Kwanoh; Guo, Jianhe; Liang, Z. X.; Zhu, F. Q.; Fan, D. L.

    2016-05-01

    The development of rotary nanomotors is an essential step towards intelligent nanomachines and nanorobots. In this article, we review the concept, design, working mechanisms, and applications of state-of-the-art rotary nanomotors made from synthetic nanoentities. The rotary nanomotors are categorized according to the energy sources employed to drive the rotary motion, including biochemical, optical, magnetic, and electric fields. The unique advantages and limitations for each type of rotary nanomachines are discussed. The advances of rotary nanomotors is pivotal for realizing dream nanomachines for myriad applications including microfluidics, biodiagnosis, nano-surgery, and biosubstance delivery.

  6. Man-Made Rotary Nanomotors: A Review of Recent Development

    Science.gov (United States)

    Kim, Kwanoh; Guo, Jianhe; Liang, Z. X.; Zhu, F. Q.; Fan, D. L.

    2016-01-01

    The development rotary nanomotors is an essential step towards intelligent nanomachines and nanorobots. In this article, we review the concept, design, working mechanisms, and applications of the state-of-the-art rotary nanomotors made from synthetic nanoentities. The rotary nanomotors are categorized according to the energy sources employed to drive the rotary motion, including biochemical, optical, magnetic, and electric fields. The unique advantages and limitations for each type of rotary nanomachines are discussed. The advances of rotary nanomotors is pivotal for realizing dream nanomachines for myriad applications including microfluidics, biodiagnosis, nano-surgery, and biosubstance delivery. PMID:27152885

  7. Man-made rotary nanomotors: a review of recent developments.

    Science.gov (United States)

    Kim, Kwanoh; Guo, Jianhe; Liang, Z X; Zhu, F Q; Fan, D L

    2016-05-19

    The development of rotary nanomotors is an essential step towards intelligent nanomachines and nanorobots. In this article, we review the concept, design, working mechanisms, and applications of state-of-the-art rotary nanomotors made from synthetic nanoentities. The rotary nanomotors are categorized according to the energy sources employed to drive the rotary motion, including biochemical, optical, magnetic, and electric fields. The unique advantages and limitations for each type of rotary nanomachines are discussed. The advances of rotary nanomotors is pivotal for realizing dream nanomachines for myriad applications including microfluidics, biodiagnosis, nano-surgery, and biosubstance delivery.

  8. Coal gasification: New challenge for the Beaumont rotary feeder

    Science.gov (United States)

    Stelian, J.

    1977-01-01

    The use of rotary feeders in the coal gasification process is described with emphasis on the efficient conversion of coal to clean gaseous fuels. Commercial applications of the rotary feeder system are summarized.

  9. Insulation performance data and assessment procedures for steam kiln energy conservation investments

    Energy Technology Data Exchange (ETDEWEB)

    Zaccor, J.V.

    1980-09-01

    For a demonstration project, the costs and benefits of insulating concrete block curing kilns to isolate the kiln thermal mass from the curing cycle are determined. Data were developed on service life of FOAMGLAS insulation, the effect of Johnson burners on the insulation and mounting, performance of an alternative insulation (a rapidly installed, spray-on polyurethane foam), and a simple incentive to promote implementation of industrial energy conservation concepts. Data are tabulated and compared for the FOAMGLAS and CPR 480 polyurethane insulations. Specific studies of insulation that was installed on inside surfaces of kilns to lock the kiln-mass out of the curing cycle are given for Blocklite plant in California, the Ameron pipe plant in California, and the Superlite plant in Phoenix, Arizona. (MCW)

  10. Technical measures of renovation from small and medium-sized rotary kilnc eme ntp ord utc ion iln e ot rae cit vel ime pro duc ito nli ne%将中小型回转窑水泥生产线改造为活性石灰生产线的技术措施

    Institute of Scientific and Technical Information of China (English)

    解启明

    2016-01-01

    Based on analysis of problems in small and medium -sized rotary kiln cement production line and external surroundings of them , this paper present the needs for renovation from small and medium-sized rotary kiln cement production line to reactive lime production line and put forward some suggests on technical measures of renovation from small and medium -sized kiln cement produc-tion line to reactive lime production line which combined theory with practice and provided another feasible alternative and choice for eliminating the old cement production line in future .%从中小型水泥生产线存在的问题、改造的外部环境等方面分析,提出了对中小型落后水泥生产线进行改造的必要性,并结合实际情况,提出了将中小型回转窑水泥生产线改造为活性石灰回转窑生产线的技术措施,为今后淘汰落后水泥生产线提供了另外一个可行的方案和选择。

  11. Pneumatic Rotary Actuator Angle Control System

    Institute of Scientific and Technical Information of China (English)

    王鹏; 彭光正; 伍清河

    2003-01-01

    Based on the adaptive control method, a kind of parameter adjustor was used to control pneumatic rotary actuator to track the expected output. The system uses electropneumatic proportional valve as control device, which adjusts the gas flow of actuator 's two cavities, then changes the pressure of cavity and pushes the piston of actuator to move, so the rotary actuator 's axis can be made to revolve to the required angle at last. According to the characteristic of pneumatic system, the control system was described with a fourth-order mathematic model. The control rule is deduced by model reference adaptive control method. By the result of experiment, it was proved that by using the adaptive control method, the output of rotary actuator could track the expected value timely and accurately.

  12. Novel precision piezoelectric step rotary actuator

    Institute of Scientific and Technical Information of China (English)

    LIU Jianfang; YANG Zhigang; ZHAO Hongwei; CHENG Guangming

    2007-01-01

    A novel piezoelectric (PZT) precision step rotary actuator was developed on the basis of PZT technology.It adopts the principle of bionics and works with an inside anchoring/loosening of the stator and a distortion structure of the uniformly distributed thin flexible hinge to solve problems such as ineffective anchoring/loosening,low step rotary frequency,small travel,poor resolution,low speed and unsteady output.The developed actuator is characterized by high frequency (30 Hz),high speed (380 μrad/s),large travel (>270°),high resolution (1 μrad/step),and work stability.It greatly improves the ability to drive the existing PZT step rotary actuator.The new actuator can be applied in the field of micromanipulation and precision engineering,including precision driving and positioning and optics engineering.

  13. Detection of hidden pre-industrial charcoal kilns by high-resolution LIDAR

    Science.gov (United States)

    Raab, Thomas; Raab, Alexandra; Nicolay, Alexander; Takla, Melanie; Rösler, Horst; Bönisch, Eberhard

    2013-04-01

    Over the last decade, systematic archaeological excavations in the open-cast mine Jänschwalde (Brandenburg, Germany) have revealed one of the largest, archaeologically excavated pre-industrial charcoal production area in Central Europe. Many of the charcoal kiln relics are easy to detect by survey as they lie close to the surface and charcoal pieces hint on their existence. In the excavations the remains of the charcoal kilns are distinct, black circles in the light-coloured sands. To date, in the former Königlich-Taubendorfer Forst c. 800 remains of charcoal hearths have been excavated and documented by archaeologists in an area of about 20 km2. Further c. 300 charcoal hearths are prospected by survey. Unfortunately, the spatial information about the charcoal kiln sites in Lower Lusatia (and elsewhere) is incomplete since we only have data from the archaeological excavation and prospection in the directly affected mining district. To fill this gap, we decided to test the applicability of Airborne Laser Scanning (ALS) data for charcoal kiln prospection. The particularly improved quality of the recent high-resolution light detection and ranging (LIDAR) data enabled the computer-aided detection of charcoal kilns and their evaluation using a geographical information system (GIS). Following data processing, the charcoal kilns are visible as buttons-like shapes in the shaded-relief maps (SRM). The characteristic shapes arise because the kiln plates are some centimetres to decimetres higher than the ditches around them. Numerous ground checks confirmed the applicability of the prospection by ALS data. But, we also assume that c. 10% of the charcoal kilns remain unidentified. A 26.6 km2 study area in the Tauerscher Forst, a forest about 10 km northwest of the open-cast mine Jänschwalde, was selected for prospection using a 1 m resolution ALS data set from the year 2011. Today, the area is forested with pine, and no archaeological excavation has been carried out so far

  14. Archaeological calibration of remagnetized volcanic rocks from pottery firing kilns in Cuentepec, Morelos, Mexico

    OpenAIRE

    L. M. Alva-Valdivia; J. A. González-Rangel; A. M. Soler-Arechalde; S. L. López-Varela; H. López-Loera

    2006-01-01

    Ethnoarchaeological research at the site of Cuentepec, Mexico includes experimental pottery dating in which social knowledge is obtained from archaeometric techniques. At Cuentepec, open kilns are used for firing pottery. Samples from volcanic rocks in the kilns were taken to verify the reliability of the magnetic direction in these rocks as compared with data from Teoloyucan Geomagnetic Observatory, near Mexico City. In the laboratory, forty-seven cores from eight hand oriented rock samples ...

  15. Ka-band waveguide rotary joint

    KAUST Repository

    Yevdokymov, Anatoliy

    2013-04-11

    The authors present a design of a waveguide rotary joint operating in Ka-band with central frequency of 33 GHz, which also acts as an antenna mount. The main unit consists of two flanges with a clearance between them; one of the flanges has three circular choke grooves. Utilisation of three choke grooves allows larger operating clearance. Two prototypes of the rotary joint have been manufactured and experimentally studied. The observed loss is from 0.4 to 0.8 dB in 1.5 GHz band.

  16. Numerical analysis of an entire ceramic kiln under actual operating conditions for the energy efficiency improvement.

    Science.gov (United States)

    Milani, Massimo; Montorsi, Luca; Stefani, Matteo; Saponelli, Roberto; Lizzano, Maurizio

    2017-04-05

    The paper focuses on the analysis of an industrial ceramic kiln in order to improve the energy efficiency and thus the fuel consumption and the corresponding carbon dioxide emissions. A lumped and distributed parameter model of the entire system is constructed to simulate the performance of the kiln under actual operating conditions. The model is able to predict accurately the temperature distribution along the different modules of the kiln and the operation of the many natural gas burners employed to provide the required thermal power. Furthermore, the temperature of the tiles is also simulated so that the quality of the final product can be addressed by the modelling. Numerical results are validated against experimental measurements carried out on a real ceramic kiln during regular production operations. The developed numerical model demonstrates to be an efficient tool for the investigation of different design solutions for the kiln's components. In addition, a number of control strategies for the system working conditions can be simulated and compared in order to define the best trade off in terms of fuel consumption and product quality. In particular, the paper analyzes the effect of a new burner type characterized by internal heat recovery capability aimed at improving the energy efficiency of the ceramic kiln. The fuel saving and the relating reduction of carbon dioxide emissions resulted in the order of 10% when compared to the standard burner. Copyright © 2017 Elsevier Ltd. All rights reserved.

  17. Hydrogen fluoride damage to vegetation from peri-urban brick kilns in Asia: a growing but unrecognised problem?

    Science.gov (United States)

    Ahmad, Muhammad Nauman; van den Berg, Leon J L; Shah, Hamid Ullah; Masood, Tariq; Büker, Patrick; Emberson, Lisa; Ashmore, Mike

    2012-03-01

    The rapid urbanisation of many cities in south and south-east Asia has increased the demand for bricks, which are typically supplied from brick kilns in peri-urban areas. We report visible foliar damage to mango, apricot and plum trees in the vicinity of traditional Bull's Trench brick kilns in Peshawar, Pakistan. Visible injury symptoms, hydrogen fluoride concentrations in air, and foliar fluoride concentrations were all greater in the vicinity of brick kilns than at more distant sites, indicating that fluoride emissions from brick kilns were the main cause of damage. Interviews with local farmers established the significant impact of this damage on their livelihoods. Since poorly regulated brick kilns are often found close to important peri-urban agricultural areas, we suggest that this may be a growing but unrecognised environmental problem in regions of Asia where emission control in brick kilns has not been improved.

  18. A neglected - but not negligible - carbon reservoir in the Italian forests: relic charcoal kiln soils.

    Science.gov (United States)

    Mastrolonardo, Giovanni; Francioso, Ornella; Carrari, Elisa; Brogi, Cristiana; Venturi, Martina; Certini, Giacomo

    2017-04-01

    Charcoal production in forests is one of the oldest human activities in Italy and the other European countries. Here, 3 thousand years ago civilizations were already used to convert wood into charcoal for energetic and metallurgic purposes. The technique for making charcoal remained substantially unchanged in time: wood piles covered with turf were built in appositely shaped emplacements, and then left to pyrolyse for days under controlled semi-anoxic conditions. This widespread activity lasted until a few decades ago, leaving as legacy a plethora of repeatedly used emplacements where soil shows a thick top layer very rich in charcoal. Despite the high frequency of relic charcoal kilns in the European forests, no studies aimed at accurately determining their C stock to assess their relevance as C sink in forest environment. In this work, we studied some relic charcoal kilns in a mixed oak forest at Marsiliana, Tuscany, central Italy, where charcoal production was enduring and massive at least since the Middle age. At Marsiliana, density of charcoal kiln sites was not uniform within the forest areas as it mostly depends on biomass availability. According to the aspect, northerly or southerly, we recognized two main forest areas where kiln sites density ranged between 2 and 3 sites per hectare. In general, the C content in the kiln soils was eight times the one in the surrounding soil, with just one third of the C in the form of pyrogenic C. Hence, natural organic carbon content was significantly higher in the kiln soils. Such a finding confirms that charcoal gives a substantial contribution to the C stock in the kilns but does not fully account for their particular richness in C. It has been thus hypothesized that charcoal is somehow able to stimulate the accumulation of native soil organic matter. At Marsiliana forest, relic charcoal kilns soils cover less than 0.5% of total surface. Nonetheless, their contribution to the total C stock in the top soil (30 cm

  19. Study on the property of the production for Fengdongyan kiln in Early Ming dynasty by INAA and EDXRF

    Energy Technology Data Exchange (ETDEWEB)

    Li, L. [Institute of High Energy Physics, Chinese Academy of Sciences, 19 Yu Quan Lu, Beijing 100049 (China); Huang, Y.; Sun, H.Y. [Institute of High Energy Physics, Chinese Academy of Sciences, 19 Yu Quan Lu, Beijing 100049 (China); University of Chinese Academy of Sciences, Chinese Academy of Sciences, Beijing 100049 (China); Yan, L.T.; Feng, S.L.; Xu, Q. [Institute of High Energy Physics, Chinese Academy of Sciences, 19 Yu Quan Lu, Beijing 100049 (China); Feng, X.Q., E-mail: fengxq@ihep.ac.cn [Institute of High Energy Physics, Chinese Academy of Sciences, 19 Yu Quan Lu, Beijing 100049 (China)

    2016-08-15

    A lot of official wares carved “Guan” or the dragon patterns were excavated on the strata of Ming dynasty of the Fengdongyan kiln site at Dayao County. The imperial porcelain was fired in Hongwu and Yongle eras. However, the emergence of this imperial porcelain has triggered academic debate about the property of Fengdongyan kiln in the Early Ming dynasty. Based on the differences of the official kiln management, some scholars have determined that the property of the production for this kiln was the civilian kiln. According to the historical textural records and typology, others preliminary confirmed that Fengdongyan kiln was the official kiln. In this paper, the elemental compositions of body and glaze in imperial and civilian porcelain are study by INAA and EDXRF for determining the property of the production for this kiln in Early Ming dynasty. After the processing of experimental data by geochemical analysis and principal component analysis, the result show that the raw materials for making body and glaze in imperial porcelain are similar with those of the civilian porcelain and the degrees of elutriation for body can be slightly different in HW-M period of Ming dynasty. The analytical results support the view that the Fengdongyan kiln is civilian not official.

  20. Study on the property of the production for Fengdongyan kiln in Early Ming dynasty by INAA and EDXRF

    Science.gov (United States)

    Li, L.; Huang, Y.; Sun, H. Y.; Yan, L. T.; Feng, S. L.; Xu, Q.; Feng, X. Q.

    2016-08-01

    A lot of official wares carved "Guan" or the dragon patterns were excavated on the strata of Ming dynasty of the Fengdongyan kiln site at Dayao County. The imperial porcelain was fired in Hongwu and Yongle eras. However, the emergence of this imperial porcelain has triggered academic debate about the property of Fengdongyan kiln in the Early Ming dynasty. Based on the differences of the official kiln management, some scholars have determined that the property of the production for this kiln was the civilian kiln. According to the historical textural records and typology, others preliminary confirmed that Fengdongyan kiln was the official kiln. In this paper, the elemental compositions of body and glaze in imperial and civilian porcelain are study by INAA and EDXRF for determining the property of the production for this kiln in Early Ming dynasty. After the processing of experimental data by geochemical analysis and principal component analysis, the result show that the raw materials for making body and glaze in imperial porcelain are similar with those of the civilian porcelain and the degrees of elutriation for body can be slightly different in HW-M period of Ming dynasty. The analytical results support the view that the Fengdongyan kiln is civilian not official.

  1. Rotary Engine Friction Test Rig Development Report

    Science.gov (United States)

    2011-12-01

    5  4.  Friction Rig Development 7  5.  AutoCAD ...Figure 4. Engine friction test rig AutoCAD model. ........................................................................8  Figure 5. Engine...top dead center. 8 5. AutoCAD Model Development A model of the rotary engine friction test rig was developed to determine the optimal

  2. Conceptual Study of Rotary-Wing Microrobotics

    Science.gov (United States)

    2008-03-27

    xx  I.  Introduction ...Edge TPV Thermo-Photovoltaic CONCEPTUAL STUDY OF ROTARY-WING MICROROBOTICS I. Introduction Flying micro-robots offer unimaginable military...Tweezers 1989 1 cm3 inch robot 1991 Magnetostrictive mover in pipe 1992 Insect-based robot 1993 Ciliary-motion conveyor 1994 Pipe inspection robot

  3. Deformation analysis of rotary combustion engine housings

    Science.gov (United States)

    Vilmann, Carl

    1991-01-01

    This analysis of the deformation of rotary combustion engine housings targeted the following objectives: (1) the development and verification of a finite element model of the trochoid housing, (2) the prediction of the stress and deformation fields present within the trochoid housing during operating conditions, and (3) the development of a specialized preprocessor which would shorten the time necessary for mesh generation of a trochoid housing's FEM model from roughly one month to approximately two man hours. Executable finite element models were developed for both the Mazda and the Outboard Marine Corporation trochoid housings. It was also demonstrated that a preprocessor which would hasten the generation of finite element models of a rotary engine was possible to develop. The above objectives are treated in detail in the attached appendices. The first deals with finite element modeling of a Wankel engine center housing, and the second with the development of a preprocessor that generates finite element models of rotary combustion engine center housings. A computer program, designed to generate finite element models of user defined rotary combustion engine center housing geometries, is also included.

  4. Development of a novel rotary magnetic refrigerator

    DEFF Research Database (Denmark)

    Lozano, Jaime A.; Capovilla, Matheus S.; Trevizoli, Paulo V.

    2016-01-01

    A novel rotary magnetic refrigerator was designed and built at the Federal University of Santa Catarina (UFSC). The optimized magnetic circuit is a two-pole system in a rotor-stator configuration with high flux density regions of approximately 1 T. Eight pairs of stationary regenerator beds filled...

  5. The performance of rotary power tiller using prototype rotary blades in dry-land field

    Directory of Open Access Journals (Sweden)

    Sirisak Chertkiattipol

    2008-11-01

    Full Text Available The effect of shape of prototype rotary blades on the performance of rotary power tiller was investigated in this study. Three sets of rotors, i.e. 14-blade rotor of the Japanese C-shape blade (4.5 cm tilling width of one blade; T1, 14-blade rotor of the prototype rotary blade no. 1 (4.5 cm tilling width of one blade; T2, and 10-blade rotor of the prototype rotary blade no. 2 (6.5 cm tilling width of one blade; T3 were used. The tests were conducted in a dry-land field of clay loam with soil moisture content of 16.04 % (d.b. and dry bulk density of 1.51 g/cm3 at different rotational speeds of 300, 350 and 400 rpm at one and two tilling passes. For all rotors, experimental results showed that the mean soil clod diameter decreased and soil inversion increased with increasing rotational speed of the rotor. The mean soil clod diameter decreased at pass 2. Soil inversion during pass 2 was higher than pass 1. However, the three sets of rotors showed no significant difference on mean soil clod diameter and soil inversion. The shape of blade prototype rotary blade no. 1 and the decreasing number of prototype rotary blade no. 2 did not affect the tillage performance as compared with the Japanese C-shaped blade.

  6. 民窑之辩——石湾窑文化解析%Defence of Folk Kiln: Interpretation of Shiwan Kiln Culture

    Institute of Scientific and Technical Information of China (English)

    周彝馨; 吕唐军

    2013-01-01

    Shiwan kiln,a renowned folk kiln in China,had suffered negligence and misunderstanding in Chinese ceramic history and its representative position as "China Pottery producer" was belittled at the same time.Shiwan pottery traces back to the Neolithic age and reached the peak in Ming and Qing Dynasties.Culturally,Shiwan kiln has nine characteristics which can be summarized as follows:having a long history and extensive influence; fostering strengths and circumventing weakness; exploring original ways; assimilating the quintessence and discarding dregs; excelling at imitation and creation; deriving from life but going beyond life; endowed excellence by magic and rendered elegance by simplicity; poetic expression in treasure of art; embodying the character of Lingnan culture and the local feature of Guangdong region; masters coming forth continuously,carrying its heritage endlessly forward; skilled at craft but unconcerned about theory.The difference between official kiln and folk kiln lies in taste rather than art.Official kiln caters exclusively to the taste of the ruling class while the folk kiln aims to provide the pleasure of life to be enjoyed by common people.Simplicity makes pottery while delicateness makes porcelain.Therefore,a comparison is unable to be made between them.Shiwan kiln stands out from the famous kilns in China.The articles,shaped with common pottery clay,exceed the achievement of numerous famed kilns.They reflect Lingnan culture and succeed in pushing Chinese pottery to a summit.%石湾窑为中国著名民窑,但在中国陶瓷史上被忽略与误解,其作为“中国陶”代表的地位亦同时被贬低.石湾陶器起源于新石器时代,明清以来代表了广窑的最高水平.石湾窑的文化特点可总结为九点:源远流长,影响广泛;扬长避短,另辟蹊径;兼收并蓄,擅仿擅创;源于生活,高于生活;妙趣天成,大巧若拙;诗意表现,艺之大成;岭南风骨,广府特色;名家辈出,代代相

  7. Respiratory Abnormalities among Occupationally Exposed, Non-Smoking Brick Kiln Workers from Punjab, India

    Directory of Open Access Journals (Sweden)

    Supriya Tandon

    2017-07-01

    Full Text Available Background: Brick manufacturing industry is one of the oldest and fast-growing industries in India that employs a large section of people. Brick kiln workers are occupationally exposed to air pollutants. Nonetheless, only a few studies have so far been conducted on their respiratory health. Objective: To investigate the extent of respiratory impairment in brick kiln workers and to correlate it with the duration of exposure. Methods: A cross-sectional study was conducted. Spirometric parameters of 110 non-smoking male brick kiln workers aged 18–35 years in Patiala district, Punjab, India, were compared with an age-matched comparison group of 90 unexposed individuals. Results: Brick kiln workers showed a significant (p8 years of exposure, the mean values of FEV1 (1.92 L, FVC (2.01 L, FEF25-75% (2.19 L/s and PEFR (4.81 L/s were significantly (p<0.05 lower than those recorded in workers with <8 years of exposure in whom the values were 2.01 L, 2.68 L, 2.71 L/s, and 5.76 L/s, respectively. Conclusion: There is a significant association between exposure to workplace pollutants and lung function deterioration among brick kiln workers.

  8. The Development of the Clay Tobacco Pipe Kiln in the British Isles

    Directory of Open Access Journals (Sweden)

    Allan Peacey

    1996-09-01

    Full Text Available In 1982 Allan Peacey published a study in the form of a synthesis of two chronologically separated kilns used in the production of clay tobacco pipes (Peacey 1982, 3-17. The aims of the present work are: ◦to improve upon this framework ◦to establish how these type of structures fit into the broader picture; to fill the gaps, before, between and after these cameo views ◦to improve understanding of the technology employed and see the roots from which such technology developed. The primary objective is to catalogue all relevant material know to exist in museum and private collections. It is hoped that by this means an understanding of the varied physical characteristics will lead to the establishment of object or function categories around which reports may be structured. Contemporary source documents are also examined to shed further light upon the likely function of the archaeological material. Among the results achieved are the compilation of an extensive catalogue of material associated with tobacco pipe kilns; the establishment of type series for pipe kiln furniture and furniture supplements; a proposed development sequence for pipe kiln muffles; a pattern of consistency in kiln design throughout the study area, and details of the methods used for stem tipping. Readers will be able to view the archaeological evidence as distribution maps, and will be able to explore other aspects of the data through the timeline and site catalogues.

  9. COMPARISON BETWEEN WOOD DRYING DEFECT SCORES: SPECIMEN TESTING X ANALYSIS OF KILN-DRIED BOARDS

    Directory of Open Access Journals (Sweden)

    Djeison Cesar Batista

    2015-04-01

    Full Text Available It is important to develop drying technologies for Eucalyptus grandis lumber, which is one of the most planted species of this genus in Brazil and plays an important role as raw material for the wood industry. The general aim of this work was to assess the conventional kiln drying of juvenile wood of three clones of Eucalyptus grandis. The specific aims were to compare the behavior between: i drying defects indicated by tests with wood specimens and conventional kiln-dried boards; and ii physical properties and the drying quality. Five 11-year-old trees of each clone were felled, and only flatsawn boards of the first log were used. Basic density and total shrinkage were determined, and the drying test with wood specimens at 100 °C was carried out. Kiln drying of boards was performed, and initial and final moisture content, moisture gradient in thickness, drying stresses and drying defects were assessed. The defect scoring method was used to verify the behavior between the defects detected by specimen testing and the defects detected in kiln-dried boards. As main results, the drying schedule was too severe for the wood, resulting in a high level of boards with defects. The behavior between the defects in the drying test with specimens and the defects of kiln-dried boards was different, there was no correspondence, according to the defect scoring method.

  10. Guidelines for Controlling Indoor Air Quality Problems Associated with Kilns, Copiers, and Welding in Schools. Technical Bulletin.

    Science.gov (United States)

    Turner, Ronald W.; And Others

    Guidelines for controlling indoor air quality problems associated with kilns, copiers, and welding in schools are provided in this document. Individual sections on kilns, duplicating equipment, and welding operations contain information on the following: sources of contaminants; health effects; methods of control; ventilation strategies; and…

  11. Antioxidant enzymes status and reproductive health of adult male workers exposed to brick kiln pollutants in Pakistan.

    Science.gov (United States)

    Jahan, Sarwat; Falah, Samreen; Ullah, Hizb; Ullah, Asad; Rauf, Naveed

    2016-07-01

    The present study was designed to study the effect of brick kilns emissions on the reproductive health and biochemical status of brick kiln workers and people living in the area near brick kilns. Body mass index (BMI) was significantly reduced in brick makers, carriers, and bakers compared to the control. Red blood cells count and hematocrit (%) were significantly high in brick bakers while MCH was significantly reduced in brick makers and brick bakers. Heavy metals (lead, cadmium, and chromium) concentration in whole blood of the brick kiln workers were significantly higher as compared to the control. Antioxidant enzymes (CAT, SOD, POD, GSH, and GR) were significantly reduced in brick kiln workers as compared to the control while TBARS level were significantly high in brick bakers as compared to the control. Plasma leutinizing hormone (LH) was significantly high in brick bakers while testosterone concentrations were significantly reduced in brick makers, carriers, and bakers. The present study shows that brick kiln workers and people living in the brick kiln vicinity are exposed to heavy metals and other pollutants that is a serious threat to their health. Alternate technology is needed to be developed and brick kilns should be replaced.

  12. 40 CFR 63.1205 - What are the standards for hazardous waste burning lightweight aggregate kilns that are effective...

    Science.gov (United States)

    2010-07-01

    ... Emissions Standards and Operating Limits for Incinerators, Cement Kilns, and Lightweight Aggregate Kilns... must not discharge or cause combustion gases to be emitted into the atmosphere that contain: (1) For...) Rapid quench of the combustion gas temperature at the exit of the (last) combustion chamber (or exit...

  13. GREENHOUSE GASES FROM SMALL-SCALE COMBUSTION DEVICES IN DEVELOPING COUNTRIES, CHARCOAL-MAKING KILNS IN THAILAND

    Science.gov (United States)

    The report gives results of measurements of airborne emissions, during typical operating conditions, from charcoal-making kilns commonly used in the developing world. The kilns tested were of five types: brick beehive, mud beehive, earth mound, rice husk mound, and single (oil) d...

  14. Equivalent dynamic model of DEMES rotary joint

    Science.gov (United States)

    Zhao, Jianwen; Wang, Shu; Xing, Zhiguang; McCoul, David; Niu, Junyang; Huang, Bo; Liu, Liwu; Leng, Jinsong

    2016-07-01

    The dielectric elastomer minimum energy structure (DEMES) can realize large angular deformations by a small voltage-induced strain of the dielectric elastomer (DE), so it is a suitable candidate to make a rotary joint for a soft robot. Dynamic analysis is necessary for some applications, but the dynamic response of DEMESs is difficult to model because of the complicated morphology and viscoelasticity of the DE film. In this paper, a method composed of theoretical analysis and experimental measurement is presented to model the dynamic response of a DEMES rotary joint under an alternating voltage. Based on measurements of equivalent driving force and damping of the DEMES, the model can be derived. Some experiments were carried out to validate the equivalent dynamic model. The maximum angle error between model and experiment is greater than ten degrees, but it is acceptable to predict angular velocity of the DEMES, therefore, it can be applied in feedforward-feedback compound control.

  15. A new spin on the rotary engine

    Energy Technology Data Exchange (ETDEWEB)

    Ashley, S.

    1995-04-01

    This article reports on a Canadian company that is trying to develop high-power, low-weight motors based on a novel axial-vane rotary engine concept. A promising new attempt at a practical rotary engine is the Rand Cam engine now being developed by Reg Technologies Inc. The Rand Cam engine is a four-stroke, positive-displacement power plant based on an axial-vane compression/expansion mechanism with only nine moving parts (eight vanes and a rotor). The new engine design uses passive ports rather than mechanically operated valves, and it features lighter-weight reciprocating parts than customary pistons. The Rand Cam operates at lower speeds than a typical Wankel engine (less than 2,000 rpm) and at higher compression ratios. Chamber sealing is accomplished using sliding axial vanes rather than the motion of an eccentric rotor.

  16. Rotary-scanning optical resolution photoacoustic microscopy

    Science.gov (United States)

    Qi, Weizhi; Xi, Lei

    2016-10-01

    Optical resolution photoacoustic microscopy (ORPAM) is currently one of the fastest evolving photoacoustic imaging modalities. It has a comparable spatial resolution to pure optical microscopic techniques such as epifluorescence microscopy, confocal microscopy, and two-photon microscopy, but also owns a deeper penetration depth. In this paper, we report a rotary-scanning (RS)-ORPAM that utilizes a galvanometer scanner integrated with objective to achieve rotary laser scanning. A 15 MHz cylindrically focused ultrasonic transducer is mounted onto a motorized rotation stage to follow optical scanning traces synchronously. To minimize the loss of signal to noise ratio, the acoustic focus is precisely adjusted to reach confocal with optical focus. Black tapes and carbon fibers are firstly imaged to evaluate the performance of the system, and then in vivo imaging of vasculature networks inside the ears and brains of mice is demonstrated using this system.

  17. Rotary Mode Core Sample System availability improvement

    Energy Technology Data Exchange (ETDEWEB)

    Jenkins, W.W.; Bennett, K.L.; Potter, J.D. [Westinghouse Hanford Co., Richland, WA (United States); Cross, B.T.; Burkes, J.M.; Rogers, A.C. [Southwest Research Institute (United States)

    1995-02-28

    The Rotary Mode Core Sample System (RMCSS) is used to obtain stratified samples of the waste deposits in single-shell and double-shell waste tanks at the Hanford Site. The samples are used to characterize the waste in support of ongoing and future waste remediation efforts. Four sampling trucks have been developed to obtain these samples. Truck I was the first in operation and is currently being used to obtain samples where the push mode is appropriate (i.e., no rotation of drill). Truck 2 is similar to truck 1, except for added safety features, and is in operation to obtain samples using either a push mode or rotary drill mode. Trucks 3 and 4 are now being fabricated to be essentially identical to truck 2.

  18. Plant Test of Industrial Waste Disposal in a Cement Kiln

    Institute of Scientific and Technical Information of China (English)

    刘阳生; 韩杰; 等

    2003-01-01

    Destruction of industrial waste in cement rotary kilins(CRKs) is an alternative technology for the treatment of certain types of industrial waste(IW).In this paper,three typical types of industrial wastes were co-incinerated in the CRK at Beijing Cement Plant to determine the effects of waste disposal(especially solid waste disposal )on the quality of clinker and the concentration of pollutants in air emission.Experimental results show that(1) waste disposal does not affect the quality of clinker and fly ash,and fly ash after the IW disposal can still be used in the cement production,(2) heavy metals from IW are immobilized and stabilized in the clinker and cement,and (3) concentration of pollutants in air emission is far below than the permitted values in the China National Standard-Air Pollutants Emission Standard(GB 16297-1996).

  19. Precision Model for Microwave Rotary Vane Attenuator

    DEFF Research Database (Denmark)

    Guldbrandsen, Tom

    1979-01-01

    A model for a rotary vane attenuator is developed to describe the attenuator reflection and transmission coefficients in detail. All the parameters of the model can be measured in situ, i.e., without diassembling any part. The tranmission errors caused by internal reflections are calculated from ...... measurements of the much larger reflection parameters, hence commonly used nonprecision instruments can be used to determine the transmission errors with sufficient accuracy for the highest precision obtainable in standard laboratories....

  20. Control of Rotary Cranes Using Fuzzy Logic

    Directory of Open Access Journals (Sweden)

    Amjed A. Al-mousa

    2003-01-01

    Full Text Available Rotary cranes (tower cranes are common industrial structures that are used in building construction, factories, and harbors. These cranes are usually operated manually. With the size of these cranes becoming larger and the motion expected to be faster, the process of controlling them has become difficult without using automatic control methods. In general, the movement of cranes has no prescribed path. Cranes have to be run under different operating conditions, which makes closed-loop control attractive.

  1. Maintenance cost study of rotary wing aircraft

    Science.gov (United States)

    1977-01-01

    The feasibility was studied of predicting rotary wing operation maintenance costs by using several aircraft design factors for the aircraft dynamic systems. The dynamic systems considered were engines, drives and transmissions, rotors, and flight controls. Multiple regression analysis was used to correlate aircraft design and operational factors with manhours per flight hour, and equations for each dynamic system were developed. Results of labor predictions using the equations compare favorably with actual values.

  2. The Wankel rotary engine a history

    CERN Document Server

    Hege, John B

    2007-01-01

    "It stands apart from the crowd as the only history of the Wankel rotary engine that brings the story into the 21st Century"--SAH Journal; "this book continues to excel...terrific...technophiles will love this"--Hemmings Motor News; "excellent"--Hemmings Sports & Exotic Car; "a complete history...guaranteed to delight"--Old Cars Weekly; "definitive…a must-read"--Choice; "informative"--SciTech Book News; "goes a long way to explaining everything"--The Automobile. This complete and well-illustrated account traces the full history of the Wankel rotary engine and its use in various cars, motorcycles, snowmobiles and other applications. It clearly explains the working of the engine and the technical challenges it presented--the difficulty of designing effective and durable seals, early emissions troubles, high fuel consumption, and others. The work done by several companies to overcome these problems is described in detail, as are the economic and political troubles that nearly killed the rotary in the 19...

  3. Rotary-Atomizer Electric Power Generator

    Science.gov (United States)

    Nguyen, Trieu; Tran, Tuan; de Boer, Hans; van den Berg, Albert; Eijkel, Jan C. T.

    2015-03-01

    We report experimental and theoretical results on a ballistic energy-conversion method based on a rotary atomizer working with a droplet acceleration-deceleration cycle. In a rotary atomizer, liquid is fed onto the center of a rotating flat surface, where it spreads out under the action of the centrifugal force and creates "atomized" droplets at its edge. The advantage of using a rotary atomizer is that the centrifugal force exerted on the fluid on a smooth, large surface is not only a robust form of acceleration, as it avoids clogging, but also easily allows high throughput, and produces high electrical power. We successfully demonstrate an output power of 4.9 mW and a high voltage up to 3120 V. At present, the efficiency of the system is still low (0.14%). However, the conversion mechanism of the system is fully interpreted in this paper, permitting a conceptual understanding of system operation and providing a roadmap for system optimization. This observation will open up a road for building power-generation systems in the near future.

  4. 邢窑的艺术成就%The Artistic Achievement of Xing Kiln

    Institute of Scientific and Technical Information of China (English)

    毕翼飞; 毕南海

    2013-01-01

    Xing kiln is the important kiln in China’s kiln history. It burns white, bright and smooth porcelain Production. It opens the door to firing white porcelain. The production has broad shape, excellent decorations and deep rich cultural elements. It is a wonderful art form in Chinese Porcelain history.%邢窑是我国历史上重要的烧瓷窑场。它烧造出洁白莹润的白瓷制品,开创了我国烧造白瓷的先河。其器物造型气势博大、装饰技艺精湛,富含深邃的文化元素,是我国陶瓷百花园中的一朵奇葩。

  5. Study on trace element of Yue ware unearthed at different kiln sites

    Institute of Scientific and Technical Information of China (English)

    吴隽; 李家治; 郭景坤; 徐锴; 陈宝林

    1999-01-01

    The contents of trace element of Yue ware excavated in Shaoxing, Shanglinhu, Shangyu kiln sites and Hangzhou palace were analyzed by NAA technique. The data of trace element compositions were treated by statistical analysis. It is found that the sources of raw materials used in Shaoxing, Shanglinhu, Shangyu kiln sites are different and stable. Especially the discriminant function predicted for porcelain bodies provides high discriminatory power according to production site. It shows that Yue ware specimens excavated in Hangzhou palace were fired in Shanglinhu. It indicates the special function of trace element in the studies on site identification.

  6. Modeling of the combined heat exchanges in the ceramic firing kilns

    Energy Technology Data Exchange (ETDEWEB)

    El Hayek, M.; Lybaert, P.; Meunier, H. [Faculte Polytechnique de Mons (Belgium)

    1993-12-31

    A new methodology for the simulation of batch ceramic firing kilns is presented. A classical continuum approach is used in the free space and a quasi-continuum one in the load stacking area. This latter is replaced by an homogeneous porous medium with apparent equivalent characteristics. A flux model is used to take radiation heat transfer into account. The conduction in the load pieces is managed by the usual resistance scheme. The whole procedure is applied to a real refractory bricks firing kiln and shows promising features. (Authors). 8 refs., 4 figs.

  7. Reducing firing of an early pottery making kiln at Batan Grande, Peru: A Moessbauer study

    Energy Technology Data Exchange (ETDEWEB)

    Wagner, U. [Technische Universitaet Muenchen, Physik-Department E15 (Germany); Gebhard, R. [Praehistorische Staatssammlung (Germany); Haeusler, W.; Hutzelmann, T. [Technische Universitaet Muenchen, Physik-Department E15 (Germany); Riederer, J. [Rathgen-Forschungslabor (Germany); Shimada, I. [Southern Illinois University (United States); Sosa, J.; Wagner, F.E. [Technische Universitaet Muenchen, Physik-Department E15 (Germany)

    1999-11-15

    Material from field firing experiments using a 2,700-year old Formative kiln at Batan Grande, Peru, was studied by X-ray diffraction and Moessbauer spectroscopy. The experiments explore the technology involved in producing the gray and black reduced ware for which Cupisnique and other Formative ceramics are justly known. During firing, the iron-bearing compounds in clays undergo characteristic changes which depend on kiln temperature and atmosphere. These changes can be observed in the Moessbauer spectra. By comparing spectra of an appropriate clay fired in field experiments and in the laboratory with the spectra of ancient ceramics, a description of Formative firing techniques in a reducing environment is attempted.

  8. Indications of the presence of Middle Neolithic pottery kilns at Magoula Imvrou Pigadi, SW Thessaly, Greece

    Directory of Open Access Journals (Sweden)

    Nina Kyparissi-Apostolika

    2012-12-01

    Full Text Available Red hot deposits were uncovered on the western edge of a Middle Neolithic settlement. With the extension of the excavation, a wide space of about 10m2, confined between two clay walls, very much affected by high temperatures, was uncovered. A number of vases almost totally complete after their preservation and a clay model of a kiln were unearthed. Additionally, clay remains of constructions were uncovered. The whole context suggests an area where pottery firing activities took place. The possibility that these kilns could have worked as a specialized craft workshop for other settlements in the area is discussed.

  9. TK7 High-Temperature Tunnel Kiln Computer Control System of SRIC Thailand

    Institute of Scientific and Technical Information of China (English)

    QIN Shukai; YANG Yinghua; CHEN Xiaobo; ZHANG Yazhong; BU Youkang; GUO Xiaojun

    2007-01-01

    Based on the TK7 high-temperature tunnel kiln computer control system, this article describes the control line system, the automatic loop control which has been realized in firing zone temperature, inner and bottom pressure and flow, and logic control of kiln doors and pusher, etc. In addition, this system integrates the product information management system of magnesite brick and efficiently ensures the important process parameters. During three months performance of the control system, all parameters and energy consumption have turned out a good result.

  10. Tallinna Rotary klubi valis aasta politseiniku ja narkokoera

    Index Scriptorium Estoniae

    2006-01-01

    Tallinna Rotary klubi autasustas parima narkopolitseiniku preemiaga Lõuna politseiprefektuuri narkokuritegude talituse vaneminspektorit Jarek Pavlihhinit ning parima narkokoera tiitliga vene spanjelit Allrighti

  11. High-resolution dating of ancient ceramic kilns in Thailand, Laos and Burma by radiocarbon and palaeomagnetism

    Energy Technology Data Exchange (ETDEWEB)

    Barbetti, M.; Hein, D. [Sydney Univ., NSW (Australia)

    1997-12-31

    Full text: Radiocarbon dating is widely used on organic samples, especially wood, charcoal and bone. Classical techniques use samples of several grams, but only a few milligrams is needed for measurements by Accelerator Mass Spectrometry (AMS). Palaeomagnetic techniques are readily applicable to the study of ancient kilns. Core samples are drilled from the walls and floors, and oriented before being detached and measured on a sensitive spinner magnetometer in a laboratory. Resolution of a quarter of a century at 95% confidence can be achieved in favourable circumstances but only at certain periods of time. Radiocarbon dating shows that the earliest stoneware ceramics are from the 11th - 12th centuries AD and palaeomagnetism indicates that many in-ground kilns are of this age. Kilns of this type, which were hollowed out in sediments near river banks or old terraces, are found near Sisatchanalai in north-central Thailand and near Luang Prabang in northern Laos; they are similar in age to the Khmer-type kilns found at Suphanburi in central Thailand. A different type of kiln, constructed of bricks and located above-ground, appears towards the end of the 13th century AD. One of the earliest surface kilns at Sisatchanalai has a well determined date of 1290 {+-} 15 AD (calibrated radiocarbon age, 95% confidence).There is an overlap of the two technologies; stratigraphy and palaeomagnetic results show that in-ground and above-ground brick kilns continue almost side-by-side throughout the 14th century AD. One of the latest in-ground kilns at Sisatchanalai has a date of 1410 {+-} 25 AD (calibrated radiocarbon age, 95% confidence). There are many brick kilns belonging to the l5th century AD at Sisatchanalai, and they appear then at other sites in north-central Thailand (e.g., Sukhothai and Phitsanulok) and in Burma (e.g., Lagumbyee). In-ground kilns continue to be used in northern Laos even in the 15th century AD. The latest brick kilns at Sisatchanalai are 16th and possibly

  12. Modern lining schemes for kilns in the lime industry with particular reference to standard shaft kilns. Neuzeitliches Zustellkonzept fuer die Oefen der Kalkindustrie unter besonderer Beruecksichtigung der Normalschachtoefen

    Energy Technology Data Exchange (ETDEWEB)

    Dobrowsky, F.; Steinwender, R.

    1990-08-01

    Over the last 40 years lime shaft kilns have developed in many directions, the improvement in the lime quality, the extension of the particle size range and the saving in energy being predominant. These conversions had the effect that the refractory linings also had to be adapted to suit the requirements. High-grade insulating materials reduce the radiation from the kiln shell in spite of reduced wall thicknesses. Chromium-free periclase-spinel bricks are being used increasingly for the burning zone linings. Another advantage of the spinel bricks is that the broken brick material can be deposited in waste-disposal sites due to the absence of chromium, especially Cr{sup 6+}. (orig./HK).

  13. A Song Period Kiln-site at Chalu in Ninghai County, Zhejiang%浙江宁海县岔路宋代窑址

    Institute of Scientific and Technical Information of China (English)

    宁波市文物考古研究所; 宁海县文管会办公室

    2003-01-01

    In 1998, a kiln-site of the Song period was revealed at Chalu Town in Ninghai County, Zhejiang Province, in an excavation area of about 1,000 sq m. The vestiges discovered include a section of kiln-foundations, two sections of stone walls and six Ming period tombs. The kiln-site yielded a large amount of porcelain and a variety of kiln implements. The former belongs mainly to the type of bowl; the latter are for saggering, spurring and separating. The porcelain is largely coated with celadon glaze and decorated chiefly with incised, impressed and openworked dragon head and sea wave design. Some products and kiln implements bear inscriptions. The kiln must have functioned in the middle and late Northern Song period and belonged to the Yue system. The kiln implements unearthed in great numbers constitute valuable material to the study of firing technology.

  14. Effect of kilning and milling on the dough-making properties of oat flour

    NARCIS (Netherlands)

    Londono, D.M.; Smulders, M.J.M.; Visser, R.G.F.; Gilissen, L.J.W.J.; Hamer, R.J.

    2015-01-01

    Oats are mostly used for porridges, flakes, and cereal breakfast. The current oat kilning and milling methods are suited for these purposes. Bread-making applications have been explored, but the bread quality results are far from optimal. The goals of this study were to determine whether infrared

  15. Test burn with PCB-oil in a local cement kiln in Sri Lanka.

    Science.gov (United States)

    Karstensen, Kåre Helge; Mubarak, Azeez M; Gunadasa, H N; Wijagunasekara, Bandulasoma; Ratnayake, Niranjanie; Alwis, Ajith De; Fernando, Jayavilal

    2010-02-01

    The production and use of polychlorinated biphenyls (PCBs) have ceased and most developed countries have disposed off their stocks long time ago. PCBs can however still be found in the environment and one important source is accumulated stocks in developing countries. Sound treatment of PCB is costly and most developing countries do not have dedicated hazardous waste incinerators or non-combustion technologies available for domestic disposal and can usually not afford export. High temperature cement kilns have been used to treat organic hazardous wastes in developed countries for decades and shown to constitute a sound option if well managed and controlled. In contrast to dedicated hazardous waste incinerators and other treatment techniques, cement kilns are already in place in virtually every country and may constitute a treatment option. The objective of this study was therefore to carry out the first test burn with PCB-oil in a developing country cement kiln and to assess its feasibility and destruction performance. The 3 d test burn demonstrated that the Sri Lankan cement kiln was able to destroy PCB in an irreversible and environmental sound manner without causing any new formation of PCDD/PCDF or HCB. The destruction and removal efficiency (DRE) was better than 99.9999% at the highest PCB feeding rate.

  16. Pulmonary dysfunctions, oxidative stress and DNA damage in brick kiln workers.

    Science.gov (United States)

    Kaushik, R; Khaliq, F; Subramaneyaan, M; Ahmed, R S

    2012-11-01

    Brick kilns in the suburban areas in developing countries pose a big threat to the environment and hence the health of their workers and people residing around them. The present study was planned to assess the lung functions, oxidative stress parameters and DNA damage in brick kiln workers. A total of 31 male subjects working in brick kiln, and 32 age, sex and socioeconomic status matched controls were included in the study. The lung volumes, capacities and flow rates, namely, forced expiratory volume in first second (FEV(1)), forced vital capacity (FVC), FEV(1)/FVC, expiratory reserve volume, inspiratory capacity (IC), maximal expiratory flow when 50% of FVC is remaining to be expired, maximum voluntary ventilation, peak expiratory flow rate and vital capacity were significantly decreased in the brick kiln workers. Increased oxidative stress as evidenced by increased malonedialdehyde levels and reduced glutathione content, glutathione S-transferase activity and ferric reducing ability of plasma were observed in the study group when compared with controls. Our results indicate a significant correlation between oxidative stress parameters and pulmonary dysfunction, which may be due to silica-induced oxidative stress and resulting lung damage.

  17. Cancer risk evaluation of brick kiln workers exposed to dust bound PAHs in Punjab province (Pakistan).

    Science.gov (United States)

    Kamal, Atif; Malik, Riffat Naseem; Martellini, Tania; Cincinelli, Alessandra

    2014-09-15

    Principal objective of this study was to evaluate the health risks of brick kiln workers to dust bound PAHs exposure in Punjab province (Pakistan). To this aim, surface dust samples were collected from brick kiln units located in Chung Khurd (Lahore city), Gujranwala city and Sohra village (in the vicinity of Gujranwala). The highest ΣPAH levels were measured in the dust samples collected in Sohdra village (mean 2578 ng g(-1) d.w., range 302-6757 ng g(-1) d.w.) followed by Gujranwala city (mean 957, range 16.1-1963 ng g(-1) d.w.) and Chung Khurd (mean 882, range 692-1007 ng g(-1) d.w.). Source identification using diagnostic ratios and principal component analysis identified coal and wood combustion as the major PAHs sources. The cancer risk model (CR-Model 1) and the Incremental Lifetime Cancer Risk model (ILCR-Model 2) were used to evaluate the cancer risk assessment via ingestion, inhalation and dermal contact pathways. Both models suggested that brick kiln workers (including adults and children) were exposed to high-potential carcinogenic risk via both ingestion and dermal contact pathways during the brick making process. This study also emphasizes the need for pollution control in the brick kiln industry of Pakistan.

  18. Characterization, stability, and plant effects of kiln-produced wheat straw biochar.

    Science.gov (United States)

    O'Toole, A; Knoth de Zarruk, K; Steffens, M; Rasse, D P

    2013-01-01

    Biochar is a promising technology for improving soil quality and sequestering C in the long term. Although modern pyrolysis technologies are being developed, kiln technologies often remain the most accessible method for biochar production. The objective of the present study was to assess biochar characteristics, stability in soil, and agronomic effects of a kiln-produced biochar. Wheat-straw biochar was produced in a double-barrel kiln and analyzed by solid-state C nuclear magneticresonance spectroscopy. Two experiments were conducted with biochar mixed into an Ap-horizon sandy loam. In the first experiment, CO efflux was monitored for 3 mo in plant-free soil columns across four treatments (0, 10, 50, and 100 Mg biochar ha). In the second experiment, ryegrass was grown in pots having received 17 and 54 Mg biochar ha combined with four N rates from 144 to 288 kg N ha. Our kiln method generated a wheat-straw biochar with carbon content composed of 92% of aromatic structures. Our results suggest that the biochar lost impact on ryegrass yields.

  19. Beijing Bianyifang,No.1 of the 600-year "Kiln-roast Duck"

    Institute of Scientific and Technical Information of China (English)

    Ma Wei

    2006-01-01

    @@ The brand of Bianyifang was established in A.D.1416 (Yongle 14th, Ming dynasty), 590 years ago. It is one of the oldest restaurants in China, famous for its roast duck. Its unique method of kiln-roasting has been its trademark all throughout its history.

  20. Dynamic measurement of mercury adsorption and oxidation on activated carbon in simulated cement kiln flue gas

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Anker Degn; Windelin, Christian

    2012-01-01

    elemental mercury shows that when HCl is present with either SO2 or NOx the mercury measurement after the converter is unstable and lower than the elemental mercury inlet level. The conclusion is that red brass chips cannot fully reduce oxidized mercury to elemental mercury when simulated cement kiln gas...

  1. Effect of kilning and milling on the dough-making properties of oat flour

    NARCIS (Netherlands)

    Londono, D.M.; Smulders, M.J.M.; Visser, R.G.F.; Gilissen, L.J.W.J.; Hamer, R.J.

    2015-01-01

    Oats are mostly used for porridges, flakes, and cereal breakfast. The current oat kilning and milling methods are suited for these purposes. Bread-making applications have been explored, but the bread quality results are far from optimal. The goals of this study were to determine whether infrared (I

  2. Palaeointensity determination on an early medieval kiln from Switzerland and the effect of cooling rate

    Science.gov (United States)

    Donadini, F.; Kovacheva, M.; Kostadinova, M.; Hedley, I. G.; Pesonen, L. J.

    The archaeomagnetic intensity reference curve for Western Europe lacks data during the period from 600 to 1000 AD. Baked clay from the walls of a pottery kiln at Reinach (Switzerland), archaeologically dated to the beginning of the 9th century AD, and having a 14C date of 1250 ± 50 BP, was investigated in order to refine the ancient geomagnetic field intensity during this period. A previous study to test the suitability of the material has shown that the magnetic properties of the baked clay from this Reinach kiln are appropriate for an archaeomagnetic study, and furthermore an archaeomagnetic directional date agrees well with the 14C date. A series of palaeointensity measurements was carried out in Sofia (Bulgaria). Here we present the results obtained from the same material, as performed in Helsinki (Finland) using different techniques. The comparison of the results shows significant differences between the two datasets. Based on the literature data, the discrepancy can be explained in terms of the different cooling rates of the samples used during the experiments in the two laboratories. Nevertheless, the results show that the geomagnetic field intensity had a high mean value of 86.85 ± 1.49 μT when the kiln was last used. This observation is consistent with recent studies from France covering the period during which the Reinach kiln functioned.

  3. Modelling and optimization of rotary parking system

    Science.gov (United States)

    Skrzyniowski, A.

    2016-09-01

    The increasing number of vehicles in cities is a cause of traffic congestion which interrupts the smooth traffic flow. The established EU policy underlines the importance of restoring spaces for pedestrian traffic and public communication. The overall vehicle parking process in some parts of a city takes so much time that it has a negative impact on the environment. This article presents different kinds of solution with special focus on the rotary parking system (PO). This article is based on a project realized at the Faculty of Mechanical Engineering of Cracow University of Technology.

  4. New Imaging Spectrometric Method for Rotary Object

    Institute of Scientific and Technical Information of China (English)

    方俊永; 赵达尊; 蒋月娟; 楚建军

    2003-01-01

    A new technique for imaging spectrometer for rotary object based on computed-tomography is proposed. A discrete model of this imaging spectrometric system is established, which is accordant to actual measurements and convenient for computation. In computer simulations with this method, projections of the object are detected by CCD while the object is rotating, and the original spectral images are numerically reconstructed from them by using the algorithm of computed-tomography. Simulation results indicate that the principle of the method is correct and it performs well for both broadband and narrow-band spectral objects.

  5. Light-driven rotary molecular motors : an ultrafast optical study

    NARCIS (Netherlands)

    Augulis, Ramunas; Klok, Martin; Loosdrecht, Paul H.M. van; Feringa, Bernard

    2009-01-01

    Molecular rotary motors, though common in nature, were first synthesized rather recently. One of the most promising categories of light-driven rotary molecular motors which allow for optical control is based on helical overcrowded alkenes. In this category of motors, the rotation of the motor’s roto

  6. Streaming current of a rotary atomizer for energy harvesting

    NARCIS (Netherlands)

    Nguyen, Trieu; de Boer, Hans L.; Tran, T.; van den Berg, Albert; Eijkel, Jan C.T.; Zengerle, R.

    2013-01-01

    We present the experimental results of an energy conversion system based on a rotary atomizer and the streaming current phenomenon. The advantage of using a rotary atomizer instead of a channel or membrane micropore as in conventional pressure-driven approached is that the centrifugal force exerted

  7. Streaming current of a rotary atomizer for energy harvesting

    NARCIS (Netherlands)

    Nguyen, Trieu; Boer, de H.; Tran, T.; Berg, van den A.; Eijkel, J.C.T.; Zengerle, R.

    2013-01-01

    We present the experimental results of an energy conversion system based on a rotary atomizer and the streaming current phenomenon. The advantage of using a rotary atomizer instead of a channel or membrane micropore as in conventional pressure-driven approached is that the centrifugal force exerted

  8. Percutaneous transluminal coronary rotary ablation with rotablator (European experience)

    NARCIS (Netherlands)

    M.E. Bertrand (Michel); J.M. Lablanche (Jean Marc); C. Bauters; P.P.T. de Jaegere (Peter); P.W.J.C. Serruys (Patrick); J. Meyer (Jurgen); U. Dietz; R. Erbel (Raimund)

    1992-01-01

    textabstractThis study reports the results from 3 European centers using rotary ablation with Rotablator, a device that is inserted into the coronary artery and removes atheroma by grinding it into millions of tiny fragments. Rotary ablation was performed in 129 patients. Primary success (reduction

  9. Engineering analysis of a rotary dryer: drying of wood particles

    Energy Technology Data Exchange (ETDEWEB)

    Kamke, F.A.

    1984-01-01

    Rotary dryers are the most commonly used wood drying system in the particleboard industry. These dryers also play an increasingly important role in drying wood residues for fuel. A rotary dryer simulation model was developed, in the form of a computer program, for the purpose of analyzing the drying behavior of wood particles. The approach used in the model development analyzed the rotary drying process in a sequential manner. Beginning with a study of particle residence time in a rotary drum, the process of heat transfer, and then mass transfer, were incorporated to yield a complete rotary dryer simulation model. The resultant computer program does not require empirical constants or equations developed for a particular rotary dryer system. Experiments on a commercially manufactured rotary dryer were performed to check the performance of the simulation model as a predictor of overall residence time and drying behavior. Comparison between the predictions and the measured results were good, indicating a percent root mean square error of 22.2 in the prediction of the outlet particle moisture content. The rotary dryer simulation model developed in this study should prove useful for optimizing process parameters in the drying of wood particles.

  10. Assessment of macro and micro nutrients around brick kilns agricultural environment

    Directory of Open Access Journals (Sweden)

    Abdul Halim Farhad Sikder

    2016-03-01

    Full Text Available Brick kiln is well known as one of the main sources of air pollution; however, the pollutants produced from it do not remain in the air, they ultimately fall down to the soil and pollute the surroundings, therefore, this study was carried out to assess the status of macro (N, P, K and S and micro nutrients (Fe, Mn and Zn, Cu in the agricultural environment near the brick kilns of Young Brahmaputra and Jamuna Floodplain soils. Composite soil and plant samples were collected from four distances such as 250 m, 500 m, 1000 m, and 1500 m in three different sites. Sulphur (2352–3378 mg kg−1, Zn (86–156 mg kg−1 and Cu (24.7–46.9 mg kg−1 are found in the elevated levels near brick kiln soils that is released due to burning of poor quality coal and fire woods. The alarming news is that plant uptake of S and micro nutrients in the nearest areas of the brick kilns are significantly higher than the areas far from the brick production and their concentration ranges from 23 mg kg−1 to 101 mg kg−1 for Zn, 10–41 mg kg−1 for Cu, 35–1309 mg kg−1 for Fe, 26–126 mg kg−1 for Mn and 2590–mg kg−1 for S. Data indicates both soil and plant received maximum amount of micronutrients and S concentrations within 500–1000 m distances from brick kilns. Iron and Mn concentrations vary within a permissible limit but the plant uptake is high. Nitrogen concentrations is increasing with the distance from the brick kilns in both soils and plants but no definite pattern of P and K accumulation was found. Research suggested avoiding agricultural practice nearby brick kiln soils due to micronutrient contamination in order to preserve adjoined agricultural environment.

  11. The Health Costs of The Brick Kilns Emissions in Peshawar: A Policy Analysis.

    Directory of Open Access Journals (Sweden)

    Muhammad Rafiq

    2014-12-01

    Full Text Available Air Pollution especially resulting from Brick kiln is a major Environmental problem of Pakistan in general and Peshawar in Particular. World Health Organization in a recent document has declared Peshawar as the sixth most polluted city of the world. We in our latest study have tried to estimate the health cost related to the release of PM10 from these kilns. For the said purpose, we collected primary data pertaining to pollution and socio-economic of the brick producing and nearby areas. We collected socio economic data from respondents living within 3 kilometer of the kilns and also from a control group which were further away. Sample size was set at two hundred households, i.e. one hundred households were taken from the kilns group and another100 samples from the control group. We have used health diary method to collect health information from the respondents. We have estimated two reduced form equations, i.e., health production function and demand for mitigation cost using Poisson and Tobit regression models. The PM10 level in the kilns region was very high it was at average level is 415ug/m3, and the control group the PM10 level is low it was 180 ug/m3. Our regression analysis estimated that by reducing PM10 to safe level, every individual can save PKR 3315 (or USD 31 per annum through only mitigation cost. Total welfare gain to reduce air quality to safe level through mitigation cot for district Peshawar is PKR 6692.985 million or (PKR 6.7 billion per annum (USD 63.44 million. Besides, the productivity loss by individuals is estimated as .36 day per annum. The monetary benefit to avoid from the restricted day of working is PKR 198 for one household whereas for the city the monetary benefit of bringing down the PM10 level is PKR 107.935 million (or USD 1.023 million. The study is suggesting implementing of the ban on the use of rubber as a fuel in these bricks kiln. The study also recommends that these kiln owners be punished/ taxed as per

  12. Analysis of elemental composition of porcelains unearthed from Waguantan kiln site by PIXE–RBS

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Z. [Key Laboratory of Radiation Physics and Technology of Ministry of Education, Institute of Nuclear Science and Technology, Sichuan University, Chengdu 610064 (China); Zhang, K. [School of History and Culture, Sichuan University, Chengdu 610064 (China); Xia, C.D.; Liu, M.T.; Zhu, J.J. [Key Laboratory of Radiation Physics and Technology of Ministry of Education, Institute of Nuclear Science and Technology, Sichuan University, Chengdu 610064 (China); An, Z., E-mail: anzhu@scu.edu.cn [Key Laboratory of Radiation Physics and Technology of Ministry of Education, Institute of Nuclear Science and Technology, Sichuan University, Chengdu 610064 (China); Bai, B., E-mail: baibin@scu.edu.cn [School of History and Culture, Sichuan University, Chengdu 610064 (China)

    2015-03-01

    Highlights: •We analyzed 61 unearthed porcelain shards in Yuan Dynasty by PIXE–RBS. •An electron gun was installed to solve the electric charge accumulations. •The factor analysis was performed for the element compositions. •The “exotic group” porcelain samples unearthed were produced locally. -- Abstract: A method combining proton-induced X-ray emission spectrometry (PIXE) and Rutherford backscattering spectrometry (RBS) was used to determine the composition of 61 porcelain shards from the Yuan Dynasty (1271–1368 A.D.) unearthed from the Waguantan kiln site at Tianzhu County in Guizhou Province, China. Based on our previous experimental setup, an electron gun device with a LaB{sub 6} crystal cathode was installed to solve the problem created when the incident proton beams generated electric charge accumulations on the surfaces of the insulating porcelain samples, which induced a large bremsstrahlung background. The use of the electron gun has largely eliminated the large bremsstrahlung background and has therefore improved the detection limits for elements, especially for trace elements, and made it possible to determine the origin of the porcelains based on the trace elements. Major and trace elemental compositions of the porcelain bodies and glazes measured by PIXE and RBS were analyzed by the factor analysis method. The factor analysis showed that a few pieces of porcelain with a style similar to the porcelain of the Longquan kiln among the unearthed porcelains from the Waguantan kiln site did not have obvious differences in elemental compositions from other remaining porcelains unearthed from the Waguantan kiln site, indicating that the pieces of unearthed porcelain with the Longquan kiln style did in fact belong to the product fired locally by imitating the model of the Longquan celadon with local raw materials. This result therefore indicated that the Longquan kiln technology that originated from the Five Dynasties (907–960 A.D.) had been

  13. Prevention of thinning at disc center during rotary forging

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Presents the simulation and analysis of the rotary forging of a disc using a finite element method, which re veals the thinning at the disc center is caused by higher radial and tangential tensile stresses resulting from the local loading of a rotary die and acting at the center of a workpiece, and proposes a new design of rotary die with a hole opened in its center to prevent the continuous occurrence of shortening in the axial direction and elongation in the tan gential and radial directions, and concludes from simulation results that the rotary die with a hole opened in its center is effective for prevention of thinning or cracking at the center of a disc during rotary forging.

  14. Occupational Health Hazards of Women Working in Brick Kiln and Construction Industry

    Directory of Open Access Journals (Sweden)

    V. G Vaidya

    2015-01-01

    Full Text Available Background: In brick kiln and construction industry the exposure to carbon monoxide and silica dust is the most common occupational hazard to the workers in these industries. A study on occupational health hazards of working women in these two unorganized sectors was undertaken by Lokmanya Medical Research Centre. Objectives: To study the effect of work site environment on the health of the women working in brick kiln and construction industry. An attempt was also made to study the seasonal changes in the concentration of carbon monoxide and dust at the worksite. Material and Methods: A cross-sectional study was conducted among the working women (age 18-40 years at brick kilns and construction sites during summer and winter season. They were examined primarily to assess the effect of working environment on health. Gasteck Detector Pump of model 800 and air sampling instrument (SKC Air Check–52 were used to measure concentration of carbon monoxide and dust in the air respectively. Results: There were 66% of women who were in the age group of 18-40 years and most of them (94% were married. At brick kiln sites, average CO exposure was 62.8 ppm and 55.5 ppm and average dust exposure was 3 3 146.1 mg/m and 91.4 mg/m in summer and winter season respectively.At construction sites, average dust exposure was 41.5 ppm and 90.8 ppm in summer and winter. Conclusion: Both exposure to CO and dust were more in summer than in winter in brick kiln industry whereas in construction industry the exposure to dust was more in winter season. A high level of morbidity in the form of headache, bodyache, problems with vision, cough and breathlessness were observed in both industries. It is strongly recommended to take pollution control measures.

  15. Effects of bypass system on PCDD/F emission and chlorine circulation in cement kilns.

    Science.gov (United States)

    Zhan, Ming-Xiu; Fu, Jianying; Chen, Tong; Li, Yeqing; Zhang, Jiang; Li, Xiao-Dong; Yan, Jian-Hua; Buekens, Alfons

    2016-10-01

    A bypass at the kiln inlet allows the effective reduction of alkali chloride cycles and thus perhaps affects the emission of PCDD/Fs. Effects of bypass system on PCDD/F emission and chlorine circulation were studied in two typical dry cement kilns with 5000 ton/day clinker capacity in China and named CK1 and CK2, respectively. Firstly, the emission level of PCDD/Fs with the operation of bypass system was estimated in CK1, to certify that bypass system has a perfect adaption to the cement kiln regarding the PCDD/F emission even with the refuse derived fuel (RDF) as the replacement of fuel. On the other hand, the operating conditions in the CK2 were scrutinised by monitoring the concentrations of SO2, NH3 and HCl. In addition, the characteristics of raw meal, clinker, bag filter ash and bypass ash were also investigated by Energy Dispersive Spectrometer (EDS), metal and chlorine analysis. The balance of chlorine showed that 18 % of the possible accumulated chlorine could be ejected from the cement kiln system when 2 % of kiln exhaust gas was extracted. Furthermore, the emission level of PCDD/Fs in the main flue gas also decreased from 0.037 ± 0.035 ng I-TEQ/Nm(3) to 0.019 ± 0.007 ng I-TEQ/Nm(3) with a reduction efficiency of 48.2 %. Most importantly, PCDD/F emission from the bypass system was proven to have rather minor effect on the total emission factor. The congener distributions of PCDD/Fs were also analysed in the flue gas and fly ash, before and after application of bypass system, to find cues to the formation mechanism.

  16. Development of a Piezoelectric Rotary Hammer Drill

    Science.gov (United States)

    Domm, Lukas N.

    2011-01-01

    The Piezoelectric Rotary Hammer Drill is designed to core through rock using a combination of rotation and high frequency hammering powered by a single piezoelectric actuator. It is designed as a low axial preload, low mass, and low power device for sample acquisition on future missions to extraterrestrial bodies. The purpose of this internship is to develop and test a prototype of the Piezoelectric Rotary Hammer Drill in order to verify the use of a horn with helical or angled cuts as a hammering and torque inducing mechanism. Through an iterative design process using models in ANSYS Finite Element software and a Mason's Equivalent Circuit model in MATLAB, a horn design was chosen for fabrication based on the predicted horn tip motion, electromechanical coupling, and neutral plane location. The design was then machined and a test bed assembled. The completed prototype has proven that a single piezoelectric actuator can be used to produce both rotation and hammering in a drill string through the use of a torque inducing horn. Final data results include bit rotation produced versus input power, and best drilling rate achieved with the prototype.

  17. Fluid Dynamics in Rotary Piston Blood Pumps.

    Science.gov (United States)

    Wappenschmidt, Johannes; Sonntag, Simon J; Buesen, Martin; Gross-Hardt, Sascha; Kaufmann, Tim; Schmitz-Rode, Thomas; Autschbach, Ruediger; Goetzenich, Andreas

    2017-03-01

    Mechanical circulatory support can maintain a sufficient blood circulation if the native heart is failing. The first implantable devices were displacement pumps with membranes. They were able to provide a sufficient blood flow, yet, were limited because of size and low durability. Rotary pumps have resolved these technical drawbacks, enabled a growing number of mechanical circulatory support therapy and a safer application. However, clinical complications like gastrointestinal bleeding, aortic insufficiency, thromboembolic complications, and impaired renal function are observed with their application. This is traced back to their working principle with attenuated or non-pulsatile flow and high shear stress. Rotary piston pumps potentially merge the benefits of available pump types and seem to avoid their complications. However, a profound assessment and their development requires the knowledge of the flow characteristics. This study aimed at their investigation. A functional model was manufactured and investigated with particle image velocimetry. Furthermore, a fluid-structure interaction computational simulation was established to extend the laboratory capabilities. The numerical results precisely converged with the laboratory measurements. Thus, the in silico model enabled the investigation of relevant areas like gap flows that were hardly feasible with laboratory means. Moreover, an economic method for the investigation of design variations was established.

  18. A metering rotary nanopump for microfluidic systems.

    Science.gov (United States)

    Darby, Scott G; Moore, Matthew R; Friedlander, Troy A; Schaffer, David K; Reiserer, Ron S; Wikswo, John P; Seale, Kevin T

    2010-12-07

    We describe the design, fabrication, and testing of a microfabricated metering rotary nanopump for the purpose of driving fluid flow in microfluidic devices. The miniature peristaltic pump is composed of a set of microfluidic channels wrapped in a helix around a central camshaft in which a non-cylindrical cam rotates. The cam compresses the helical channels to induce peristaltic flow as it is rotated. The polydimethylsiloxane (PDMS) nanopump design is able to produce intermittent delivery or removal of several nanolitres of fluid per revolution as well as consistent continuous flow rates ranging from as low as 15 nL min(-1) to above 1.0 µL min(-1). At back pressures encountered in typical microfluidic devices, the pump acts as a high impedance flow source. The durability, biocompatibility, ease of integration with soft-lithographic fabrication, the use of a simple rotary motor instead of multiple synchronized pneumatic or mechanical actuators, and the absence of power consumption or fluidic conductance in the resting state all contribute to a compact pump with a low cost of fabrication and versatile implementation. This suggests that the pump design may be useful for a wide variety of biological experiments and point of care devices.

  19. Dynamic Analysis of Foundation Supporting Rotary Machine

    Directory of Open Access Journals (Sweden)

    Utkarsh S. Patel

    2015-08-01

    Full Text Available With the advancement of technology in the field of industry, high speed machinery has been developed. As the speed of machinery has increased, vibrations also increased. Machines transmit vibrations to the structure supporting them. Hence, it is important to design and develop such structure which sustains the vibrations of machinery. Hence, in this study it has been aimed to execute the study on foundations supporting rotary type of machine like blower. In this paper, the most important parameters like frequency and amplitude are considered while execution of analysis of machine foundation supporting blower type machine. This paper shows, better interface between foundation designer and machine manufacturer for better performance of machine. The design aids/approaches for foundation design is also described in this paper and an attempt has been made to study the dynamic behaviour of a foundation structure for blower type machine subjected to forces due to operation of blower machine. Two different types of foundations for Rotary type Machine that is Blower have been studied in this paper

  20. Development of natural gas rotary engines

    Science.gov (United States)

    Mack, J. R.

    1991-08-01

    Development of natural gas-fueled rotary engines was pursued on the parallel paths of converted Mazda automotive engines and of establishing technology and demonstration of a test model of a larger John Deer Technologies Incorporated (JDTI) rotary engine with power capability of 250 HP per power section for future production of multi-rotor engines with power ratings 250, 500, and 1000 HP and upward. Mazda engines were converted to natural gas and were characterized by a laboratory which was followed by nearly 12,000 hours of testing in three different field installations. To develop technology for the larger JDTI engine, laboratory and engine materials testing was accomplished. Extensive combustion analysis computer codes were modified, verified, and utilized to predict engine performance, to guide parameters for actual engine design, and to identify further improvements. A single rotor test engine of 5.8 liter displacement was designed for natural gas operation based on the JDTI 580 engine series. This engine was built and tested. It ran well and essentially achieved predicted performance. Lean combustion and low NOW emission were demonstrated.

  1. 立窑水泥与回转窑水泥使用性能比较%The applying property contrast between vertical kiln cement and rotary kiln cement

    Institute of Scientific and Technical Information of China (English)

    周惠群

    2002-01-01

    立窑水泥与回转窑水泥在使用性能上存在差异,分析了两种水泥制成的混凝土在性能上的差别,通过大量的统计数据,从生产工艺特点对两种水泥使用性能差异的原因进行了分析。

  2. Modification of kiln back end's dirt collection system of 700t/d rotary kiln%700t/d回转窑窑尾收尘系统的改造

    Institute of Scientific and Technical Information of China (English)

    刘忠东; 钱晓露

    2003-01-01

    @@ 燕山水泥厂 700t/d熟料干法生产线,窑尾为Φ 6m× 20m增湿塔和 WY-70三电场电除尘器.自 1987年投产至改造前,除尘器不能确保达到排放标准.为迎接 2008年奥运会 ,达到新的环保要求,原窑尾除尘器急需改造.

  3. Highly precise and compact ultrahigh vacuum rotary feedthrough

    Science.gov (United States)

    Aiura, Y.; Kitano, K.

    2012-03-01

    The precision and rigidity of compact ultrahigh vacuum (UHV) rotary feedthroughs were substantially improved by preparing and installing an optimal crossed roller bearing with mounting holes. Since there are mounting holes on both the outer and inner races, the bearing can be mounted directly to rotary and stationary stages without any fixing plates and housing. As a result, it is possible to increase the thickness of the bearing or the size of the rolling elements in the bearing without increasing the distance between the rotating and fixing International Conflat flanges of the UHV rotary feedthrough. Larger rolling elements enhance the rigidity of the UHV rotary feedthrough. Moreover, owing to the structure having integrated inner and outer races and mounting holes, the performance is almost entirely unaffected by the installation of the bearing, allowing for a precise optical encoder to be installed in the compact UHV rotary feedthrough. Using position feedback via a worm gear system driven by a stepper motor and a precise rotary encoder, the actual angle of the compact UHV rotary feedthrough can be controlled with extremely high precision.

  4. Correlation Development for Sauter Mean Diameter of Rotary Atomizer

    Directory of Open Access Journals (Sweden)

    Murali.K

    2016-08-01

    Full Text Available Atomizers are of many types, among that simplex and duplex types of atomizers are used and recognized often as fuel injectors in aircrafts. Types of atomizers and features are read. Among many types of atomizer, rotary type of atomizer is selected due to its naked evident like easy retrofit to existing spreading system , able to handle large quantities, feed is possible, better economy, high peripheral speed and spread of droplets, uniform liquid feed rate, uniform distribution of feed, higher level of atomization etc., The rotary atomizer specifications and its features are listed, the droplets of rotary atomizer are visualized and readings are taken from experimental methods, such as Laser visualization method .After the droplets data alignment, the (SMD Sauter Mean Diameter is to be taken in and considered, SMD means it is a average particle (droplet size of a given particles, and it is further explained with its given relation. By SMD’s given equated form it is used to compare data between rotary atomizer particles and given particle size. By SMD it is simplified further and used to create a co-relation between SMD and rotary atomizer. The rotary atomizer data values are taken through out with the SMD to find and form a co-related derived pattern for ROTARY ATOMIZE

  5. PAH exposure biomarkers are associated with clinico-chemical changes in the brick kiln workers in Pakistan.

    Science.gov (United States)

    Kamal, Atif; Malik, Riffat Naseem; Martellini, Tania; Cincinelli, Alessandra

    2014-08-15

    In this study we investigated the clinico-chemical parameters and the level of exposure of brick kiln workers to polycyclic aromatic hydrocarbons (PAHs) in Punjab (Pakistan). The brick kiln workers and a non-occupationally exposed group were recruited for comparative analysis of urinary biomarkers of PAH exposure (i.e. 1-hydroxypyrene (1-OHPyr), α-naphthol and β-naphthol) and blood level of superoxide dismutase (SOD), as a biomarker of oxidative stress and other hematologic parameters. Questionnaires were used to document information on socio-demographic characteristics of all the subjects. The analysis of urinary biomarkers showed higher median concentrations of 1-OHPyr, and α- and β-naphthols in brick kiln workers (1.53, 3.65 and 1.53 μmol/mol-Cr, respectively) than non-occupationally exposed group (0.62, 0.64 and 0.66 μmol/mol-Cr, respectively). The 1-OHPyr in brick kiln workers was above the occupational exposure level. Among the clinical parameters of brick kiln workers, hemoglobin (Hb) and red blood cells (RBCs) were very low and closely associate with 1-OHPyr and β-naphthol. Additionally, the white blood cells (WBCs) and superoxide dismutase (SOD) were also elevated in brick kiln workers, which suggested inflammatory symptoms and high oxidative stress. The results show that regardless of possibly being affected by the poor nutrition, the anemic state and hematological changes observed in brick kiln workers may be associated with their exposure to smoke present in the environment of brick kilns.

  6. Kilns of Glass in Barcelona and its surroundings (14th-16th centuries

    Directory of Open Access Journals (Sweden)

    Cañellas i Martínez, Silvia

    2008-12-01

    Full Text Available In spite of the municipal regulations of the Middle Ages about the prohibition of setting up kilns of glass in the cities, some remained for a long time. Barcelona is a clear example. This article is about our kilns and the information has been taken from the Archives of Barcelona. The kiln of Viladalls worked in Barcelona from the early 14th century to the end of the 15th century. Other kilns of glass could be found on the outskirts of the city or some were linked with some glaziers masters of Barcelona who worked here. We can see it in the kilns of Mallorca (1352, Badalona (1360, St. Pere de Bigues (1407-1513, St. Vicenç de Vallromanes (1439-84, and Montcada (1486- 89. A new kiln set up in Pla d’en Llull, Barcelona, in the 15th century, was the only one which had the Royal permission until the mid 16th century.

    Malgrat les disposicions municipals medievals sobre la prohibició d’installar forns de vidre dins les ciutats, alguns establiments van estar actius durant un temps considerable. La ciutat de Barcelona n’és un clar exemple. El present article se centra en les dades documentals trobades en els arxius barcelonins. A la ciutat de Barcelona, el forn de vidre de Viladalls va funcionar des de les primeries del segle XIV fins a finals del XV. Altres forns de vidre van néixer a l’entorn de la ciutat o vinculats a mestres vidriers procedents d’aquesta. És el cas dels forns de Mallorca (1352, Badalona (1360, St. Pere de Bigues (1407-1513, St. Vicenç de Vallromanes (1429-84 i Montcada (1486- 89. Al segle XV, un nou forn de vidre, situat al Pla d’en Llull, tingué l’exclusivitat en la producció de vidre a Barcelona, situació que es va mantenir fins a mitjan segle XVI.

  7. Measurement and evaluation of static characteristics of rotary hydraulic motor

    Directory of Open Access Journals (Sweden)

    Hružík Lumír

    2014-03-01

    Full Text Available The paper describes experimental equipment for measurement of static characteristics of rotary hydraulic motor. It is possible to measure flow, pressure, temperature, speed and torque by means of this equipment. It deals with measurement of static characteristics of a gear rotary hydraulic motor. Mineral oil is used as hydraulic liquid in this case. Flow, torque and speed characteristics are evaluated from measured parameters. Measured mechanical-hydraulic, flow and total efficiencies of the rotary hydraulic motor are adduced in the paper. It is possible to diagnose technical conditions of the hydraulic motor (eventually to recommend its exchange from the experimental measurements.

  8. Formation of technical requirements for flexible rotary machine nodes

    Science.gov (United States)

    Bulenkov, Y.; Mikhaylov, A.

    2016-11-01

    The method of parameters determining for the flexible rotary machines and lines and its individual components is described in this article. The method is based on the analysis of the fail safe performance probability. It allows determining the fail safe performance probability for tools, transportation and tool changing device nodes, elements of flexible rotary machine and is based on the analysis of flexible rotor line structure. The relationships between rational flexible rotary line structure and parameters of the individual nodes are shown on the flexible rotor line for the screws processing.

  9. 100万t链箅机和回转窑设备改造实践%Practice of the 1mt/a Grate-Kiln Pelletizing Line Revamping

    Institute of Scientific and Technical Information of China (English)

    吴黎明

    2012-01-01

    介绍了宣钢炼铁厂为降低生产成本改善炉料结构,为替代昂贵的外购球团矿而进行的一期链箅机和回转窑球团生产线改造性大修。此次大修改造重点是要解决链箅机和回转窑生产线链算机、回转窑、环冷机工艺设备及自动化上存在的问题,改造后三大主机的设备作业率达到了100%,在保证球团矿质量的前提下,球团矿日产水平稳定在3000t以上。经过改造和生产实践加深了链箅机和回转窑球团工艺设备的了解,为后续稳定生产及二期工程改造积累了大量宝贵的经验。%In order to reduce the production cost and improve the charge structure, and also substitute the expensive imported pellet, a revamping overhaul is carried on to Phase I grate-kiln pelletizing line at the Ironmaking Plant of Xuanhua Iron & Steel Co., Ltd., with the focus on solving the existing problems of the process equipment and automation system of the line, such as grate, rotary kiln, annular cooler. After the revamping overhaul, the three main equipment of the line reach 100% operation rate, and the pellet production level is stabilized at more than 3000t/d on the premise of ensuring the product quality. The practice in revamping and production has deepened the understanding of the process equipment of grate-kiln pelletizing line and accumulated a great deal of valuable experience for the following production stability and Phase II construction project.

  10. Torque for an Inertial Piezoelectric Rotary Motor

    Directory of Open Access Journals (Sweden)

    Jichun Xing

    2013-01-01

    Full Text Available For a novel inertial piezoelectric rotary motor, the equation of the strain energy in the piezoceramic bimorph and the equations of the strain energy and the kinetic energy in the rotor are given. Based on them, the dynamic equation of the motor is obtained. Using these equations, the inertial driving torque of the motor is investigated. The results show that the impulsive driving torque changes with changing peak voltage of the excitation signal, the piezoelectric stress constant, the thickness of the piezoceramic bimorph, and the rotor radius obviously. Tests about the motor torque are completed which verifies the theory analysis here in. The results can be used to design the operating performance of the motor.

  11. Rotary fast tool servo system and methods

    Science.gov (United States)

    Montesanti, Richard C.; Trumper, David L.

    2007-10-02

    A high bandwidth rotary fast tool servo provides tool motion in a direction nominally parallel to the surface-normal of a workpiece at the point of contact between the cutting tool and workpiece. Three or more flexure blades having all ends fixed are used to form an axis of rotation for a swing arm that carries a cutting tool at a set radius from the axis of rotation. An actuator rotates a swing arm assembly such that a cutting tool is moved in and away from the lathe-mounted, rotating workpiece in a rapid and controlled manner in order to machine the workpiece. A pair of position sensors provides rotation and position information for a swing arm to a control system. A control system commands and coordinates motion of the fast tool servo with the motion of a spindle, rotating table, cross-feed slide, and in-feed slide of a precision lathe.

  12. Film riding seals for rotary machines

    Energy Technology Data Exchange (ETDEWEB)

    Bidkar, Rahul Anil; Sarawate, Neelesh Nandkumar; Wolfe, Christopher Edward; Ruggiero, Eric John; Raj Mohan, Vivek Raja

    2017-03-07

    A seal assembly for a rotary machine is provided. The seal assembly includes multiple sealing device segments disposed circumferentially intermediate to a stationary housing and a rotor. Each of the segments includes a shoe plate with a forward-shoe section and an aft-shoe section having one or more labyrinth teeth therebetween facing the rotor. The sealing device includes a stator interface element having a groove or slot for allowing disposal of a spline seal for preventing segment leakages. The sealing device segment also includes multiple bellow springs or flexures connected to the shoe plate and to the stator interface element. Further, the sealing device segments include a secondary seal integrated with the stator interface element at one end and positioned about the multiple bellow springs or flexures and the shoe plate at the other end.

  13. Rotary seal with improved film distribution

    Energy Technology Data Exchange (ETDEWEB)

    Dietle, Lannie Laroy; Schroeder, John Erick

    2015-09-01

    The present invention is a generally circular rotary seal that establishes sealing between relatively rotatable machine components for lubricant retention and environmental exclusion, and incorporates seal geometry that interacts with the lubricant during relative rotation to distribute a lubricant film within the dynamic sealing interface. The features of a variable inlet size, a variable dynamic lip flank slope, and a reduction in the magnitude and circumferentially oriented portion of the lubricant side interfacial contact pressure zone at the narrowest part of the lip, individually or in combination thereof, serve to maximize interfacial lubrication in severe operating conditions, and also serve to minimize lubricant shear area, seal torque, seal volume, and wear, while ensuring retrofitability into the seal grooves of existing equipment.

  14. Rotary seal with improved film distribution

    Science.gov (United States)

    Dietle, Lannie Laroy; Schroeder, John Erick

    2013-10-08

    The present invention is a generally circular rotary seal that establishes sealing between relatively rotatable machine components for lubricant retention and environmental exclusion, and incorporates seal geometry that interacts with the lubricant during relative rotation to distribute a lubricant film within the dynamic sealing interface. The features of a variable inlet size, a variable dynamic lip flank slope, and a reduction in the magnitude and circumferentially oriented portion of the lubricant side interfacial contact pressure zone at the narrowest part of the lip, individually or in combination thereof, serve to maximize interfacial lubrication in severe operating conditions, and also serve to minimize lubricant shear area, seal torque, seal volume, and wear, while ensuring retrofitability into the seal grooves of existing equipment.

  15. 山东古代烧瓷窑炉结构分析%An analysis of the Structure of Ancient Porcelain-firing Kilns in Shandong

    Institute of Scientific and Technical Information of China (English)

    秦彧

    2002-01-01

    The ancient porcelain-firing kilns of Shandong belonged to the system of dome kilns in North China. The present paper analyzes the 24 ancient kilns discovered in this region as to their shape in plan, internal structure and changes in fuel. It divides them into five types, sums up the features of each type, and points out their advantages and shortcomings, as well as technical changes. In the light of difference in fuel, the author assigned these types to two stages respectively. At the earlier stage, i.e. from Type I to type III, the fuel was firewood, and the third type of kiln constituted the mature form among the firewood kilns. At the later stage consisting of Types IV and V, coal was used as fuel, and Type V became the mature coal kiln for its proper structural proportion.

  16. Impact of ancient charcoal kilns on chemical properties of several forest soils after 2 centuries

    Science.gov (United States)

    Dufey, Joseph; Hardy, Brieuc; Cornelis, Jean-Thomas

    2014-05-01

    Pyrogenic carbon plays a major role in soil biogeochemical processes and carbon budgets. Until the early 19th century, charcoal was the unique combustible used for iron metallurgy in Wallonia (Belgium). Traditional charcoal kilns were built directly in the forest: wood logs were piled into a mound and isolated from air oxygen with a covering of vegetation residues and soil before setting fire, inducing wood pyrolysis. Nowadays, ancient wood-charring platforms are still easy to identify on the forest floor as heightened domes of 10 meters in diameter characterized by a very dark topsoil horizon containing charcoal dust and fragments. Our goal is to assess the effects of wood charring at mound kiln sites on the properties of various forest soil types in Wallonia (Belgium), after two centuries. We sampled soil by horizon in 18 ancient kiln sites to 1.20 meter depth. The adjacent charcoal-unaffected soils were sampled the same way. We also collected recent charcoal fragments and topsoil samples from a still active charcoal kiln located close to Dole (France) to apprehend the evolution of soil properties over time. The pH, total carbon (C) and nitrogen (N) content, available phosphorus (Pav), cation exchange capacity at pH 7 (CEC), exchangeable cations (Ca++, Mg++, K+, Na+) and loss on ignition at 550°C (LI550) were measured on each soil sample. We separated the soil profiles in 5 groups based on the nature of soil substrate and pedogenesis for interpretation of the results. We show that the total carbon stock is significantly increased at kiln sites due to higher C concentrations and greater depth of the organo-mineral horizon. The C/N ratio in charcoal-enriched soil horizons is significantly higher than in the neighboring reference soils but clearly attenuated compared to pure wood-charcoal fragments. The CEC is higher in the charcoal-enriched soil horizons, not only due to higher C concentrations but also to increased CEC by carbon unit at kiln sites. The high

  17. SkyMine Carbon Mineralization Pilot Project

    Energy Technology Data Exchange (ETDEWEB)

    Christenson, Norm; Walters, Jerel

    2014-12-31

    This Topical Report addresses accomplishments achieved during Phase 2b of the SkyMine® Carbon Mineralization Pilot Project. The primary objectives of this project are to design, construct, and operate a system to capture CO2 from a slipstream of flue gas from a commercial coal-fired cement kiln, convert that CO2 to products having commercial value (i.e., beneficial use), show the economic viability of the CO2 capture and conversion process, and thereby advance the technology to the point of readiness for commercial scale demonstration and deployment. The overall process is carbon negative, resulting in mineralization of CO2 that would otherwise be released into the atmosphere. The project will also substantiate market opportunities for the technology by sales of chemicals into existing markets, and identify opportunities to improve technology performance and reduce costs at the commercial scale. The project is being conducted in two phases. The primary objectives of Phase 1 were to evaluate proven SkyMine® process chemistry for commercial pilot-scale operation and complete the preliminary design for the pilot plant to be built and operated in Phase 2, complete a NEPA evaluation, and develop a comprehensive carbon life cycle analysis. The objective of Phase 2b was to build the pilot plant to be operated and tested in Phase 2c.

  18. Composting domestic sewage sludge with natural zeolites in a rotary drum reactor.

    Science.gov (United States)

    Villaseñor, J; Rodríguez, L; Fernández, F J

    2011-01-01

    This work aimed the influence of zeolites addition on a sludge-straw composting process using a pilot-scale rotary drum reactor. The type and concentration of three commercial natural zeolites were considered: a mordenite and two clinoptilolites (Klinolith and Zeocat). Mordenite caused the greatest carbon removal (58%), while the clinoptilolites halved losses of ammonium. All zeolites removed 100% of Ni, Cr, Pb, and significant amounts (more than 60%) of Cu, Zn and Hg. Zeocat displayed the greatest retention of ammonium and metals, and retention efficiencies increased as Zeocat concentration increased. The addition of 10% Zeocat produced compost compliant with Spanish regulations. Zeolites were separated from the final compost, and leaching studies suggested that zeolites leachates contained very low metals concentrations (zeolites could be separated from the compost prior to application. The different options have been discussed.

  19. Rotary klubi tuli rannarahvale appi / Anu Jürisson

    Index Scriptorium Estoniae

    Jürisson, Anu

    2005-01-01

    Tallinna Vanalinna Rotary klubi kinkis kolmele Rannametsa perele kümme tuhat krooni jaanuaritormi kahjustuste likvideerimiseks. Klubi presidendiks on Allan Martinson, nimekirjas ka Tõnis Palts, Toomas Hendrik Ilves, Rein Kilk, Hans H. Luik, Vahur Kraft jt.

  20. Schlumberger downhole innovations applied at Hibernia : powerdrive rotary steerable systems

    Energy Technology Data Exchange (ETDEWEB)

    Wilkie, P. [Schlumberger Canada Ltd., Calgary, AB (Canada)

    2004-07-01

    This presentation described the benefits of using a powerdrive rotary steerable system on the Hibernia offshore drilling platform compared to conventional motor directional drilling. New developments have expanded the operating envelope of rotary steerable services. The powerdrive rotary steerable system has mud actuated pads with fully rotating external parts. This presentation included a series of schematics depicting the control unit; the bias unit and mud flow; and, the drive mechanism. The benefits of the rotary steerable system compared to conventional motors include enhanced performance, better hole quality, less wellbore tortuosity, better hole cleaning, and extra power drive. Graphs depicting the history of power drive performance at Hibernia were included. Greater power drive offers increased drilling footage per year, a smoother well profile, and the ability to hit small targets. Greater power drive also enables extended reach platform wells versus subsea tie-backs. figs.

  1. Dose Rate Calculations for Rotary Mode Core Sampling Exhauster

    CERN Document Server

    Foust, D J

    2000-01-01

    This document provides the calculated estimated dose rates for three external locations on the Rotary Mode Core Sampling (RMCS) exhauster HEPA filter housing, per the request of Characterization Field Engineering.

  2. Rotation of artificial rotor axles in rotary molecular motors

    National Research Council Canada - National Science Library

    Baba, Mihori; Iwamoto, Kousuke; Iino, Ryota; Ueno, Hiroshi; Hara, Mayu; Nakanishi, Atsuko; Kishikawa, Jun-ichi; Noji, Hiroyuki; Yokoyama, Ken

    2016-01-01

    [F.sub.1]- and [V.sub.1]-ATPase are rotary molecular motors that convert chemical energy released upon ATP hydrolysis into torque to rotate a central rotor axle against the surrounding catalytic stator cylinder with high efficiency...

  3. Research on rotary forming mechanism of cartridge bottom by FEM

    Institute of Scientific and Technical Information of China (English)

    刘钢; 姚雄亮; 黄少东; 唐全波

    2003-01-01

    The rotary forging of a cartridge bottom is simulated by finite element method with DEFORMTM. The analysis of stress and strain rate results indicates that the deformation conditions and the final geometry of a product are not completely axis-symmetrical under the partial loading conditions during the rotary forging operations. It is therefore required to have a few more rotary forging cycles at the end of total feeding to eliminate nonuniformity. The results of simulation show that the optimization of rotary forging process conditions can be achieved to avoid the underfill defect resulting from improper process conditions. This technology can be used to manufacture ring components with thin bottoms by properly controlling the working process and the tooling motion.

  4. Rotary endodontics in primary teeth – A review

    Directory of Open Access Journals (Sweden)

    Sageena George

    2016-01-01

    Full Text Available Endodontic treatment in primary teeth can be challenging and time consuming, especially during canal preparation, which is considered one of the most important steps in root canal therapy. The conventional instrumentation technique for primary teeth remains the “gold-standard” over hand instrumentation, which makes procedures much more time consuming and adversely affects both clinicians and patients. Recently nickel–titanium (Ni–Ti rotary files have been developed for use in pediatric endodontics. Using rotary instruments for primary tooth pulpectomies is cost effective and results in fills that are consistently uniform and predictable. This article reviews the use of nickel–titanium rotary files as root canal instrumentation in primary teeth. The pulpectomy technique is described here according to different authors and the advantages and disadvantages of using rotary files are discussed.

  5. Rotary klubi tuli rannarahvale appi / Anu Jürisson

    Index Scriptorium Estoniae

    Jürisson, Anu

    2005-01-01

    Tallinna Vanalinna Rotary klubi kinkis kolmele Rannametsa perele kümme tuhat krooni jaanuaritormi kahjustuste likvideerimiseks. Klubi presidendiks on Allan Martinson, nimekirjas ka Tõnis Palts, Toomas Hendrik Ilves, Rein Kilk, Hans H. Luik, Vahur Kraft jt.

  6. Solar Kilns: Feasibility of Utilizing Solar Energy for Drying Lumber in Developing Countries,

    Science.gov (United States)

    1977-01-01

    evaluation of shelf type solar driers. Sol. Energy 16(2):81-88. N Selcuk, M. K. 1967. Final report of the solar fruit dryer . Cooperation Medi- terraneenne...at one dryer orientation (long axis north-south) from 30 percent to 10 percent moisture content. 49 Table 15.--Greenhouse-type solar kiln capacity...out the success or failure of some design features, construction details, and applications of solar dryers . Feasibility _; estimates concluded that

  7. Destruction of DDT wastes in two preheater/precalciner cement kilns in China.

    Science.gov (United States)

    Yan, Dahai; Peng, Zheng; Karstensen, Kåre Helge; Ding, Qiong; Wang, Kaixiang; Wang, Zuguang

    2014-04-01

    The destruction of DDT formulations and DDT contaminated soil was conducted by feeding wastes into the flue gas chamber at the kiln inlet of two different preheater/precalciner cement kilns in China. The concentration of DDT, PCDD/PCDFs and HCB were measured in the flue gas of the main stack, in the solid material under baseline conditions and when feeding DDT-wastes. The destruction efficiency and the destruction and removal efficiency for DDT were in the range of 99.9335%-99.9998% and 99.9984%-99.9999%, respectively. The emissions of PCDD/PCDFs and HCB in the flue gas varied in the range of 0.0019-0.0171 ng I-TEQ/Nm(3) and 0.0064-0.0404 μg/Nm(3), respectively. The emission factor for PCDD/PCDF and HCB varied from 0.0137 to 0.0281 μg/ton and from 17.32 to 109.34 μg/ton of clinker, respectively. The concentration of PCDD/PCDFs and HCB in solid samples decreased as follows: cement kiln dust, 4.1-5 ng I-TEQ/kg and 0.70-0.71 μg/kg, respectively; >raw meal, 0.82-0.97 ng I-TEQ/kg and 0.18 μg/kg, respectively; >cement clinker, 0.09-0.22 ng I-TEQ/kg and 0.14-0.18 μg/kg, respectively. This study indicates that the feeding of DDT and POPs-wastes to the lower temperature part of a cement kiln system possibly to create a buildup of trace not-destroyed compounds in the system and might cause emissions; the technical feasibility and the environmental acceptability of this practice need to be investigated thoroughly.

  8. Indications of the presence of middle neolithic pottery kilns at Magoula imvrou pigadi, SW Thessaly, Grecce:

    OpenAIRE

    Nina Kyparissi-Apostolika

    2012-01-01

    Red hot deposits were uncovered on the western edge of a Middle Neolithic settlement. With the extension of the excavation, a wide space of about 10m2, confined between two clay walls, very much affected by high temperatures, was uncovered. A number of vases almost totally complete after their preservation and a clay model of a kiln were unearthed. Additionally, clay remains of constructions were uncovered. The whole context suggests an area where pottery firing activities took place. The pos...

  9. AIR POLLUTION CONTROL THROUGH KILN RECYCLING BY-PASS DUST IN A CEMENT FACTORY

    Directory of Open Access Journals (Sweden)

    F. Mohsenzadeh, J. Nouri, A. Ranjbar, M. Mohammadian Fazli, A. A. Babaie

    2006-01-01

    Full Text Available Air pollution is a major problem in the industrial areas. Cement dust is one of the important environmental pollutants. In this study the possibility of dust recycling especially kiln dust which has significant importance regarding air pollution in the cement plant, was examined. Tehran cement factory is one of the most important Iranian factories which is located in Tehran. This factory produces high volume of pollutants that are released to in environment. The possibility of reusing of kiln by pass returned dust has been examined in this factory. Different percentages of kiln by-pass dust of this factory were added to products and outcomes of its presence in parameters such as chemical compound, granulation, primary and final catch time, volume expansion, consumed water and resistance of mortar were surveyed. The result indicated that by adding the amounts of 3-8 dust the mortar resistance increase, but adding more than 15%, the mortar resistance has been decreased. Survey in consumed water proved that adding dust to cement, the trend for consuming water is decreased. After dust addition dust, primary and final catch time were compared in different samples and data which showed decrease in dust added samples. Cements with dust added showed increase in auto clave expansion. Overally, results proved that, the best percentage rate of dust addition to the cement was 15%.

  10. Organic and inorganic pollutants from cement kiln stack feeding alternative fuels.

    Science.gov (United States)

    Conesa, Juan A; Gálvez, Araceli; Mateos, Fernán; Martín-Gullón, Ignacio; Font, Rafael

    2008-10-30

    In this work, an analysis of the emission of different pollutants when replacing partially the fuel type used in a cement kiln is done. The wastes used to feed the kiln were tyres and two types of sewage sludge. The increasing mass flow of sludge is between 700 kg h(-1) and 5,500 kg h(-1)1, for a total production of clinker of 150th(-1), whereas the fed tyres were in the flow range of 500-1,500 kg h(-1). Dioxins and furans, polycyclic aromatic hydrocarbons (PAHs) and other hydrocarbons, heavy metals, HCl and HF, CO, CO(2), NO(x) and other parameters of the stack were analyzed, according to the standard methods of sampling and determination, through more than 1 year in six series: one blank (no sewage sludge) and five more with increasing amount of sludge and/or tyres. The emission of PAHs and dioxins seems to increase with the amount of tyres fed to the kiln, probably due to the fed point used for this waste.

  11. Air pollution tolerance index of plants around brick kilns in Rawalpindi, Pakistan.

    Science.gov (United States)

    Achakzai, Khanoranga; Khalid, Sofia; Adrees, Muhammad; Bibi, Aasma; Ali, Shafaqat; Nawaz, Rab; Rizwan, Muhammad

    2017-04-01

    In any contaminated environment, the sensitive plant species can serve as bio-indicator of air pollution while tolerant plant species can act as a sink for air pollutants. Air pollution tolerance index (APTI) is an important tool to screen out plants based on their tolerance or sensitivity level to different air pollutants. The present study was aimed to identify the sensitive and tolerant plant species in the vicinity of brick kilns in the Rawalpindi city. To determine the susceptibility level of the selected plant species, four biochemical parameters, ascorbic acid, total chlorophyll content, relative water content and pH of leaf extract, were assessed and APTI was calculated. Plant sampling was carried out with increasing distance of 100, 300 and 500 m around three brick kiln sites and APTI values were calculated by following the standard methods. The results of the study revealed that among nine studied plant species, Calotropis procera (APTI = 20.05) and Althernanthera pungens (APTI = 17.13) were found to be the most tolerant species, whereas Malva neglecta (APTI = 8.83) was found to be the most sensitive species. Inconsistent trend of variations was seen in the APTI values at each site. The present study suggested that the most tolerant species, C. procera and A. pungens, could be grown in the vicinity of such pollution sources as a remedial measure of brick kiln pollution.

  12. Distribution of Hg, As and Se in material and flue gas streams from preheater-precalciner cement kilns and vertical shaft cement kilns in China.

    Science.gov (United States)

    Yan, Dahai; Peng, Zheng; Ding, Qiong; Karstensen, Kåre Helge; Engelsen, Christian J; Li, Li; Ren, Yong; Jiang, Chen

    2015-08-01

    The aim of this study was to evaluate the behavior of Hg, As, and Se in cement production. Two types of cement plants were studied, including the vertical shaft kiln (VSK) and preheater-precalciner kiln (PPK) processes. Determination of Hg, As, and Se in the main material and gas streams were performed. It was found that recycling of particulate matter captured by an air pollution control device caused a significant enrichment of Hg and As inside both processes. The total quantity of Hg entering the process and the quantity emitted to the atmosphere were found to be 10-109 and 6.3-38 mg, respectively, per ton of clinker produced. The average Hg emission was calculated to be around 41% of the total mercury input. The emissions found complied with the European Union (EU) limit and exceeded partly the U.S. limit. Furthermore, it was found that oxidized mercury was the dominant species in the PPK process, whereas the reduced form was dominant in the VSK process, due to the oxidizing and reducing gas conditions, respectively. Regarding the distribution of As and Se, the major amounts were bound to the solid materials, that is, cement clinker and particulate matter. Based on cement production data in China in 2013, the annual emissions of Hg and As were estimated to be in the range of 8.6-52 and 4.1-9.5 tons, respectively.

  13. Treatment to incrustation in rotary kiln using anthracite as fuels%以无烟煤为燃料的回转窑结后圈的处理

    Institute of Scientific and Technical Information of China (English)

    林谷丰

    2008-01-01

    我厂2号熟料生产线于2004年12月投产以来一直运行正常,熟料产量稳定在2500-2600t/d之间,主要设备见表1。2008年3月窑运行1个月后首次出现了结后圈的问题,经过10天的处理,后结圈消失,处理取得了成功,现将结圈的情况和处理过程介绍如下,供各位同行参考。

  14. The thermal testing and analyses on carbon rotary kiln%炭素煅烧回转窑热工测试与分析

    Institute of Scientific and Technical Information of China (English)

    王春华; 陈文仲; 刘铁; 冯明杰; 刘伟娜

    2007-01-01

    以某炭素有限公司炭素煅烧回转窑作为测试对象进行了热工测试,并对此回转窑进行了物料平衡和热平衡计算,由此可以了解它的能量利用情况.最后对测试结果进行了分析,并提出了合理的建议.

  15. Thermal Testing and Analysing of One Carbon Rotary kiln%新型炭素煅烧回转窑热工测试与分析

    Institute of Scientific and Technical Information of China (English)

    穆二军

    2009-01-01

    本文主要介绍了国内某公司从美国METSO公司引进的φ3.4 m×67006 m回转窑的应用情况,并以此回转窑作为测试对象进行了热工测试、物料平衡和热平衡计算,由此揭示了其能量利用情况.最后对测试结果进行了分析,并提出了改进的建议,使其煅烧过程优化,达到高产、优质和低消耗的目的.

  16. Process-related aspects to the co-combustion of wastes in rotary kilns; Verfahrenstechnische Gesichtspunkte zur Mitverbrennung von Abfaellen in Drehrohroefen

    Energy Technology Data Exchange (ETDEWEB)

    Endres, G. [Pillard Feuerungen GmbH, Taunusstein (Germany)

    1998-09-01

    Apart from large quantities of energy, the cement industry also depends for the manufacture of its product on certain raw materials such as limestone, marl, alum earth etc. which are typically produced by open pit mining. As a consequence, cement works in the course of time become surrounded with holes of different depth in the Earth`s surface which are later used for the disposal of household waste. Interestingly, the chemical composition of this household waste is not substantially different from that of the raw materials initially extracted from the Earth for the purpose of cement manufacture. Moreover, in contravention of medium-term trends in legislation on surface landfilling this dumped waste contains chemically bound energy. What could be more obvious, therefore, than to consider using household waste as a raw material and energy source for cement burning? [Deutsch] Die Zementindustrie benoetigt zur Herstellung ihres verkaufsfaehigen Produkts neben grossen Mengen von thermischer Energie insbesondere Rohstoffe wie Kalkstein, Mergel, Tonerde usw., die typischerweise im Tagebau gewonnen werden, es entstehen in der Nachbarschaft von Zementwerken also mehr oder weniger tiefe Loecher in der Erdoberflaeche, die in vielen Faellen bereits wieder zur Deponierung von Siedlungsabfaellen genutzt werden. Diese Siedlungsabfaelle unterscheiden sich in der chemischen Zusammenarbeit ihrer Asche interessanterweise nicht sehr von den Rohstoffen, die fuer die Zementproduktion aus der Erde gegraben werden, desweiteren enthalten sie chemisch gebundene Waermeenergie, was gemaess der mittelfristigen Gesetzeslage einer oberirdischen Deponierung eigentlich entgegensteht. Was liegt also naeher, als ueber eine Nutzung dieser Abfaelle als Rohstoff und Energietraeger im Zementbrennprozess nachzudenken? (orig.)

  17. Improvement in Forced Heat Exchange Area of Wet Rotary kiln%湿法回转窑强制换热区域改进

    Institute of Scientific and Technical Information of China (English)

    谢晓宇; 牛永贺

    2009-01-01

    本文分析了目前湿法回转窑预热分解带热交换存在的缺陷,介绍了目前湿法回转窑内部结构现状.提出了湿法回转窑强制换热区域改进方案,某氧化铝厂根据该方案对其湿法回转窑强制换热区域进行了改进,并通过实践证明,该区域内衬使用寿命大幅度提高.同时嵌入式扬料板的使用寿命比原设计扬料板的使用寿命亦有明显提高;减少了窑体散热,提高了热利用效率,提高了湿法回转窑的台时产能,降低了吨熟料煤耗,经济效益显著.

  18. 湿法回转窑强制换热区域的改进%Lining Improvement on Forced Heat-exchange Area of Wet Rotary Kiln

    Institute of Scientific and Technical Information of China (English)

    谢晓宇

    2009-01-01

    介绍了湿法回转窑内部结构现状,分析了预热分解带热交换存在的缺陷,提出了强制换热区域改进方案.某氧化铝厂根据该方案对其湿法回转窑强制换热区域进行了改进,证明该区域内衬使用寿命大幅度提高,同时嵌入式扬料板比原设计扬料板的使用寿命亦有明显提高;减少了窑体散热,提高了热利用效率,提高了湿法回转窑的台时产能,降低了吨熟料煤耗,经济效益显著.

  19. 熟料回转窑自动控制系统%The Auto-control System of Grog Rotary Kilns

    Institute of Scientific and Technical Information of China (English)

    胡斌

    2003-01-01

    介绍了采用无模型自适应(MFA)模块的烧成带温度控制回路,并重点讨论了MFA组态方法、参数整定方法,及博软Cybocon软件与人机界面软件Rsview32实现动态数据交换的方法.

  20. Calculation of the Coal Combustion Temperature in the Cement Rotary Kiln%水泥回转窑内煤粉燃烧温度的计算

    Institute of Scientific and Technical Information of China (English)

    陈昌华; 马娇媚; 李小燕

    2014-01-01

    文中计算了煤的理论燃烧温度,并在设定条件下计算了三种不同热值的煤在水泥回转窑内的燃烧温度.计算结果:理论燃烧温度随煤的热值降低而降低;热值相同时,水分含量高的煤,其理论燃烧温度相对低.在水泥回转窑内,相同的煤粉燃烧速度条件下,热值低的煤对应的燃烧最高烟气温度相对低,出窑烟气温度相对高,窑内单位熟料热耗相对高.

  1. Installation and alignment of girth-gear for rotary kiln%回转窑大齿圈的安装与找正

    Institute of Scientific and Technical Information of China (English)

    武建生

    2002-01-01

    根据回转窑大齿圈结构特点,阐述了回转窑大修中两个半齿圈组装、校正及简体的安装、找正方法,重要工艺过程中的注意事项,在山东铝业公司#2窑大修中取得了良好效果.

  2. Development of measuring instrument for rotary kiln axis and tyre diameter%回转窑轴线、轮带直径测量仪的研制

    Institute of Scientific and Technical Information of China (English)

    杨根喜

    2006-01-01

    从测量原理、系统组成、关键技术、实际应用等方面阐述了一种大型回转窑轴线测量系统,研制的测量系统具有结构简单、安装测量方便、精度高、可记忆存贮和通讯等特点.

  3. 回转窑窑尾下料舌头的改进%Improvement of feeding tongue at the feed end of rotary kiln

    Institute of Scientific and Technical Information of China (English)

    李传山

    2002-01-01

    @@ 0引言 我厂#1、#2回转窑(老线)窑尾下料舌头,形大体重,拆装十分困难,使用寿命较短,一般只有8~11个月,已不能满足窑系统长期、安全、高效运转的要求.

  4. 基于DSP的CO2焊接飞溅控制系统研制%Research on cement rotary kiln hot working stability control

    Institute of Scientific and Technical Information of China (English)

    段元波; 朱成华

    2012-01-01

    在对目前各种CO2焊接飞溅控制理论、措施总结分析的基础上,提出了一种基于自寻优的数字波形控制策略,通过硬件电路和软件程序有效地对CO2焊接短路电流增长率di/dt、颈缩过程进行精确控制,减小了CO2焊接飞溅.%In this paper,the current CO2 welding spatter control theory,measures are summarized based on the analysis,proposed one kind based on self-optimizing digital waveform control strategy, through the hardware circuit and software program efficiently on CO2 welding short circuit current growth rate dildt, and the Necking Process of precise control, reduce the CO2 welding spatter.

  5. Research of cement rotary kiln hot working stability control%水泥回转窑热工系统稳定性控制研究

    Institute of Scientific and Technical Information of China (English)

    朱成华

    2012-01-01

    本文对水泥回转窑热工制度的稳定影响因素进行了分析,通过试验建立其温度场模型.由于水泥生产中存在很大的模糊性,要找出系统的确切数学模型是很困难的.根据反复实验和总结,寻找到一套处理措施和识别主要参数之间耦合关系的方法,把现场情况区别为两类.针对两类情况,寻找出两种相应的控制策略,即对第一类问题采用解藕控制和模糊控制两种方法解决,对第二类问题则采用专家系统处理.本系统使用后,取得了较好的经济效益和社会效益.

  6. Engineering Situation of Rotary Kiln Incineration System on Hazardous Wastes%危险废物回转窑焚烧系统工程概述

    Institute of Scientific and Technical Information of China (English)

    张东伟; 杨红芬; 高明智

    2010-01-01

    介绍了回转窑焚烧系统成功应用于危险废物处置的工程实例,从工艺流程、二英有效控制、运行自动化等方面阐述了回转窑焚烧工艺集中处置危险废物的成熟性、可靠性.

  7. Sulphoaluminate Cement: An alternative for Small Rotary Kiln%小型回转窑转产硫铝酸盐水泥

    Institute of Scientific and Technical Information of China (English)

    张传行

    2009-01-01

    目前水泥向大型化、规模化发展,我国上世纪80年代初建的准φ2.5m以下的小中空窑、小立筒预热器窑等,大部分已淘汰,但也有的改产特种水泥,虽然规模不大,但能适应市场要求。南方一家水泥厂(简称LT厂),用准φ2.5m×45m的捷克式立筒预热器窑煅烧硫铝酸盐熟料,为小型回转窑退出普硅水泥系列,转产特种水泥,走出一条发展之路。

  8. Influence of Improving Carbon Rotary Kiln Tail on Output%炭素回转窑窑尾改进对产量的影响

    Institute of Scientific and Technical Information of China (English)

    刘吉; 陈大永; 崔焱洲

    2009-01-01

    国内炭素回转窑的产量与国外同种类型回转窑的产量存在一定的差距.本文对国内回转窑低产原因进行系统分析,并提出了提高回转窑产量的具体措施,即改变窑尾加料管安装位置、窑尾增设挡料圈,窑尾扩径等.

  9. TESTING OF THE DUAL ROTARY FILTER SYSTEM

    Energy Technology Data Exchange (ETDEWEB)

    Herman, D.; Fowley, M.; Stefanko, D.

    2011-08-29

    The Savannah River National Laboratory (SRNL) installed and tested two hydraulically connected SpinTek rotary microfilter (RMF) units to determine the behavior of a multiple filter system. Both units were successfully controlled by a control scheme written in DELTA-V architecture by Savannah River Remediation (SRR) Process Control Engineering personnel. The control system was tuned to provide satisfactory response to changing conditions during the operation of the multi-filter system. Stability was maintained through the startup and shutdown of one of the filter units while the second was still in operation. The installation configuration originally proposed by the Small Colum Ion Exchange (SCIX) project of independent filter and motor mountings may be susceptible to vibration. Significant stiffening of the filter and motor mounts was required to minimize the vibration. Alignment of the motor to the filter was a challenge in this test configuration. The deployment configuration must be easy to manipulate and allow for fine adjustment. An analysis of the vibration signature of the test system identified critical speeds. Whether it corresponds to the resonance frequency of a rotor radial vibration mode that was excited by rotor unbalance is uncertain based upon the measurements. A relative motion series should be completed on the filter with the final shaft configuration to determine if the resonances exist in the final filter design. The instrumentation selected for deployment, including the concentrate discharge control valve and flow meters, performed well. Automation of the valve control integrated well with the control scheme and when used in concert with the other control variables, allowed automated control of the dual RMF system. The one area of concern with the instrumentation was the condition resulting when the filtrate flow meter operated with less than three gpm. This low flow was at the lower range of performance for the flow meter. This should not be

  10. Distributions, profiles and formation mechanisms of polychlorinated naphthalenes in cement kilns co-processing municipal waste incinerator fly ash.

    Science.gov (United States)

    Liu, Guorui; Zhan, Jiayu; Zhao, Yuyang; Li, Li; Jiang, Xiaoxu; Fu, Jianjie; Li, Chunping; Zheng, Minghui

    2016-07-01

    Co-processing municipal solid waste incinerator (MSWI) fly ash in cement kilns is challenging because the unintentional production of persistent organic pollutants (POPs) during the process is not well understood. The distributions, profiles and formation mechanisms of polychlorinated naphthalenes (PCNs) as new POPs covered under Stockholm Convention in two cement kilns co-processing MSWI fly ash were studied. The average concentrations of PCNs in stack gas samples were 710 ng m(-3). The PCN concentration in particle samples collected from different process stages in the cement kilns ranged from 1.1 to 84.7 ng g(-1). Three process sites including suspension pre-heater boiler, humidifier tower, and the kiln back-end bag filter were identified to be the major formation sites of PCNs in cement kilns co-processing MSWI fly ash. The PCN distribution patterns were similar to that of polychlorinated dibenzo-p-dioxin and dibenzofuran (PCDD/Fs), which indicates the possibility for simultaneous control of PCNs and PCDD/Fs in cement kilns co-processing fly ash. Chlorination was suggested to be an important formation mechanism of PCNs, and chlorination pathways of PCN congeners are proposed based on the congener profiles. Thermodynamic calculations, including relative thermal energies (ΔE) and standard free energy of formation (ΔG), and the charge densities of the carbon atoms in PCN supported the proposed chlorination mechanisms for PCN formation. The results presented in this study might provide helpful information for developing techniques and strategies to control PCN emissions during cement kilns co-processing MSWI fly ash.

  11. Percussive Augmenter of Rotary Drills for Operating as a Rotary-Hammer Drill

    Science.gov (United States)

    Aldrich, Jack Barron (Inventor); Bar-Cohen, Yoseph (Inventor); Sherrit, Stewart (Inventor); Badescu, Mircea (Inventor); Bao, Xiaoqi (Inventor); Scott, James Samson (Inventor)

    2014-01-01

    A percussive augmenter bit includes a connection shaft for mounting the bit onto a rotary drill. In a first modality, an actuator percussively drives the bit, and an electric slip-ring provides power to the actuator while being rotated by the drill. Hammering action from the actuator and rotation from the drill are applied directly to material being drilled. In a second modality, a percussive augmenter includes an actuator that operates as a hammering mechanism that drives a free mass into the bit creating stress pulses that fracture material that is in contact with the bit.

  12. Gasoline New Timing and Flux Adjustable Rotary Valve Design (Hereinafter: Rotary Valve

    Directory of Open Access Journals (Sweden)

    Du huiqi

    2016-01-01

    Full Text Available Conventional gasoline engine with an umbrella valve control cylinder intake and exhaust, in order to achieve sealing effect, the valve is driven by the spring force; at the same time, when the cam opens the valve to overcome the spring force acting. Sealing the better, the more power consumed in the engine mechanical losses, the valve mechanism consumes about 30%, which is not a small loss! This article describes a new type of rotary valve is to significantly reduce mechanical losses, so as to achieve energy saving purposes.

  13. FlyTact : A tactile display improves a helicopter pilot's landing performance in degraded visual environments

    NARCIS (Netherlands)

    Jansen, C.; Wennemers, A.S.; Vos, W.K.; Groen, E.L.

    2008-01-01

    Helicopter landings are more challenging in 'brownout' conditions, in which sand and dust is stirred up by the rotary wing aircraft, obscuring visibility. Safe brownout landings require new sensor and display technologies to provide the pilot with information on helicopter motion. In this respect ta

  14. Trends toward rotary steerable directional systems

    Energy Technology Data Exchange (ETDEWEB)

    Warren, T.M. [Amoco Exploration and Production Technology Group, Tulsa, OK (United States)

    1997-05-01

    Directional drilling will continue to be important in the petroleum industry for the foreseeable future as reserves in offshore locations, environmentally sensitive areas and locations with restricted surface access are developed. Emphasis on re-entries to extend the life of onshore and offshore production facilities and on horizontal completions to improve production rates and ultimate recovery will continue to place demands on directional drilling technology. Efficiency improvements that may be achieved through introduction of a new technology are often not easy to quantify, even though they may be quite significant. As long as the job gets done with the currently used system, and no better system is immediately available, it is natural to concentrate efforts on improving the existing system rather than introducing a new system. Here, the discussion is aimed at showing that drilling with steerable motor directional systems is inefficient, and that a significant improvement could be gained by introduction of rotary steerable systems. The objective of this article is not to put down motors, which have provided the backbone of directional drilling for three decades, but rather to show that considerable incentive exists for pursuing an alternative system.

  15. Rotary-piston internal combustion engine. Rotationskolbenbrennkraftmaschine

    Energy Technology Data Exchange (ETDEWEB)

    Eiermann, D.

    1991-08-08

    Rotary-piston internal combustion engine in trochoidal design with a slide bearing piston which is controlled by a synchronous gear. The gear is covered by an insert unit which is screwed at the eccentric. The insert unit seals the synchronous gear from the remaining machine parts; it has a hollow cylinder which covers the hollow gear of the synchronous gear and is eccentric to the eccentric shaft; it is sealed with a sealing ring from a shoulder of the piston. A further hollow cylinder is coaxial to the eccentric shaft; it surrounds the mount part with a clearance for the pinion; it projects into the boring at the side of the shaft and it is sealed by a sealing ring from the boring. An annular space which is sealed from the remaining engine rooms is on the other side of the bearing. The oil which escapes from the bearing is led from this annular space through the cooling rooms of the piston to the synchronous gear. The oil is carried off into a drain channel through the space which is formed by the coaxial hollow cylinder in the sidewall.

  16. Dynamics of complex fluids in rotary atomization

    Science.gov (United States)

    Keshavarz, Bavand; McKinley, Gareth; MIT, Mechanical Engineering Department Team

    2016-11-01

    We study the dynamics of fragmentation for different Newtonian and viscoelastic liquids in rotary atomization. In this process, at the rim of a spinning cup, the centripetal acceleration destabilizes the formed liquid torus due to the Rayleigh-Taylor instability. The resulting ligaments leave the liquid torus with a remarkably repeatable spacing that scales linearly with the inverse of the rotation rate. Filaments then follow a well-defined geometrical path-line that is described by the involute of the circle. Knowing the geometry of this phenomenon we derive the detailed kinematics of this process and compare it with the experimental observations. We show that the ligaments elongate tangentially to the involute of the circle and thin radially as they separate from the cup. A theoretical form is derived for the spatial variation of the filament deformation rate. Once the ligaments are far from the cup they breakup into droplets since they are not stretched fast enough (compared to the critical rate of capillary thinning). We couple these derivations with the known properties of Newtonian and viscoelastic liquids to provide a physical analysis for this fragmentation process that is compared in detail with our experiments.

  17. Concentrations and patterns of polychlorinated biphenyls at different process stages of cement kilns co-processing waste incinerator fly ash.

    Science.gov (United States)

    Liu, Guorui; Yang, Lili; Zhan, Jiayu; Zheng, Minghui; Li, Li; Jin, Rong; Zhao, Yuyang; Wang, Mei

    2016-12-01

    Cement kilns can be used to co-process fly ash from municipal solid waste incinerators. However, this might increase emission of organic pollutants like polychlorinated biphenyls (PCBs). Knowledge of PCB concentrations and homolog and congener patterns at different stages in this process could be used to assess the possibility of simultaneously controlling emissions of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) and "dioxin-like" compounds. To date, emissions from cement kilns co-processing fly ash from municipal solid waste incinerators have not been analyzed for PCBs. In this study, stack gas and particulate samples from two cement kilns co-processing waste incinerator fly ash were analyzed for PCBs. The average total tri- to deca-chlorinated biphenyl (∑3-10PCB) concentration in the stack gas samples was 10.15ngm(-3). The ∑3-10PCB concentration ranges in particulate samples from different stages were 0.83-41.79ngg(-1) for cement kiln 1and0.13-1.69ngg(-1) for cement kiln 2. The ∑3-10PCB concentrations were much higher in particulate samples from the suspension pre-heater boiler, humidifier tower, and kiln back-end bag filters than in particulate samples from other stages. For these three stages, PCBs contributed to 15-18% of the total PCB, PCDD/F, and polychlorinated naphthalene toxic equivalents in stack gases and particulate matter. The PCB distributions were similar to those found in other studies for PCDD/Fs and polychlorinated naphthalenes, which suggest that it may be possible to simultaneously control emissions of multiple organic pollutants from cement kilns. Homolog patterns in the particulate samples were dominated by the pentachlorobiphenyls. CB-105, CB-118, and CB-123 were the dominant dioxin-like PCB congeners that formed at the back-end of the cement kiln. A mass balance of PCBs in the cement kilns indicated that the total mass of PCBs in the stack gases and clinker was about half the mass of PCBs in the raw materials

  18. The scope of back pain in Navy helicopter pilots

    OpenAIRE

    Phillips, Andrea S.

    2011-01-01

    Approved for public release; distribution is unlimited. Human Systems Integration Report This thesis investigates issues such as long hours in the cockpit, ineffective seat padding, Night Vision Goggle (NVG) use, and the constant vibrations involved in flying rotary wing aircraft. Pain is subjective and severity is difficult to compare between individuals. Does back pain affect safety of flight? In the military helicopter aviator community, 60-80% of helicopter pilots are estimated ...

  19. ROTARY FILTER FINES TESTING FOR SMALL COLUMN ION EXCHANGE

    Energy Technology Data Exchange (ETDEWEB)

    Herman, D.

    2011-08-03

    SRNL was requested to quantify the amount of 'fines passage' through the 0.5 micron membranes currently used for the rotary microfilter (RMF). Testing was also completed to determine if there is any additional benefit to utilizing a 0.1 micron filter to reduce the amount of fines that could pass through the filter. Quantifying of the amount of fines that passed through the two sets of membranes that were tested was accomplished by analyzing the filtrate by Inductively Coupled Plasma Atomic Emission Spectrometry (ICP-AES) for titanium. Even with preparations to isolate the titanium, all samples returned results of less than the instrument's detection limit of 0.184 mg/L. Test results show that the 0.5 micron filters produced a significantly higher flux while showing a negligible difference in filtrate clarity measured by turbidity. The first targeted deployment of the RMF is with the Small Column Ion Exchange (SCIX) at the Savannah River Site (SRS). SCIX uses crystalline silicotitanate (CST) to sorb cesium to decontaminate a clarified salt solution. The passage of fine particles through the filter membranes in sufficient quantities has the potential to impact the downstream facilities. To determine the amount of fines passage, a contract was established with SpinTek Filtration to operate a 3-disk pilot scale unit with prototypic filter disk and various feeds and two different filter disk membranes. SpinTek evaluated a set of the baseline 0.5 micron filter disks as well as a set of 0.1 micron filter disks to determine the amount of fine particles that would pass the membrane and to determine the flux each set produced. The membrane on both disk sets is manufactured by the Pall Corporation (PMM 050). Each set of disks was run with three feed combinations: prototypically ground CST, CST plus monosodium titanate (MST), and CST, MST, plus Sludge Batch 6 (SB6) simulant. Throughout the testing, samples of the filtrate were collected, measured for turbidity

  20. Transverse flow of cohesive powders in rotating kilns: experimental study and modeling; Ecoulement transversal de poudres cohesives en four tournant: etude experimentale et modelisation

    Energy Technology Data Exchange (ETDEWEB)

    Debacq, M.; Patisson, F.; Ablitzer, D. [Ecoles des Mines de Nancy, Lab. de Science et Genie des Materiaux Metalliques, UMR 7584, 54 - Nancy (France); Houzelot, J.L. [Ecole Nationale Superieure des Industries Chimiques (ENSIC), Lab. des Sciences du Genie Chimique, UPR 6811, 54 - Villers-les-Nancy (France); Feugier, A. [Societe Franco-Belge de Fabrication Combustibles, F.B.F.C., Dir. Technique, 26 - Romans (France); Hartmann, D. [Cogema, 26 - Pierrelatte (France)

    2001-07-01

    The transverse flow of cohesive powders of uranium in a rotating kiln equipped with raising levers has been studied experimentally at ambient temperature and at the temperatures of the process. The simple laws obtained have permitted to calculate the average distribution of the powder in a straight section of the kiln. (J.S.)

  1. SkyMine Carbon Mineralization Pilot Project

    Energy Technology Data Exchange (ETDEWEB)

    Joe Jones; Clive Barton; Mark Clayton; Al Yablonsky; David Legere

    2010-09-30

    This Topical Report addresses accomplishments achieved during Phase 1 of the SkyMine{reg_sign} Carbon Mineralization Pilot Project. The primary objectives of this project are to design, construct, and operate a system to capture CO{sub 2} from a slipstream of flue gas from a commercial coal-fired cement kiln, convert that CO{sub 2} to products having commercial value (i.e., beneficial use), show the economic viability of the CO{sub 2} capture and conversion process, and thereby advance the technology to a point of readiness for commercial scale demonstration and proliferation. The project will also substantiate market opportunities for the technology by sales of chemicals into existing markets, and identify opportunities to improve technology performance and reduce costs at commercial scale. The primary objectives of Phase 1 of the project were to elaborate proven SkyMine{reg_sign} process chemistry to commercial pilot-scale operation and complete the preliminary design ('Reference Plant Design') for the pilot plant to be built and operated in Phase 2. Additionally, during Phase 1, information necessary to inform a DOE determination regarding NEPA requirements for the project was developed, and a comprehensive carbon lifecycle analysis was completed. These items were included in the formal application for funding under Phase 2. All Phase 1 objectives were successfully met on schedule and within budget.

  2. [Line scanning analysis of white porcelain from Gong Kiln in early Tang dynasty by energy disperse X-ray fluorescence].

    Science.gov (United States)

    Ling, Xue; Mao, Zhen-wei; Feng, Min; Hu, Yao-wu; Wang, Chang-sui; Liu, Hong-miao

    2005-07-01

    Gong kiln, for its long porcelain-firing history, was one of three representative white porcelain kilns in northern China. In order to improve the quality and whiteness of white porcelain, a decorating layer or cosmetic earth was laid on the body surface in Gong kiln during early Tang dynasty, which was able to blot out rough surface and weaken the influence of fuscous body upon surface color. In this paper the main chemical composition of the white porcelain's profile was analyzed by using energy disperse X-Ray fluorescence. The result showed that different materials were used as cosmetic earth during early Tang dynasty, in accordance with the phenomenon under optical microscope. In addition, the glaze belongs to calcium glaze in which plant ash was added.

  3. Planar Rotary Piezoelectric Motor Using Ultrasonic Horns

    Science.gov (United States)

    Sherrit, Stewart; Bao, Xiaoqi; Badescu, Mircea; Bar-Cohen, Yoseph; Geiyer, Daniel; Ostlund, Patrick N.; Allen, Phillip

    2011-01-01

    A motor involves a simple design that can be embedded into a plate structure by incorporating ultrasonic horn actuators into the plate. The piezoelectric material that is integrated into the horns is pre-stressed with flexures. Piezoelectric actuators are attractive for their ability to generate precision high strokes, torques, and forces while operating under relatively harsh conditions (temperatures at single-digit K to as high as 1,273 K). Electromagnetic motors (EM) typically have high rotational speed and low torque. In order to produce a useful torque, these motors are geared down to reduce the speed and increase the torque. This gearing adds mass and reduces the efficiency of the EM. Piezoelectric motors can be designed with high torques and lower speeds directly without the need for gears. Designs were developed for producing rotary motion based on the Barth concept of an ultrasonic horn driving a rotor. This idea was extended to a linear motor design by having the horns drive a slider. The unique feature of these motors is that they can be designed in a monolithic planar structure. The design is a unidirectional motor, which is driven by eight horn actuators, that rotates in the clockwise direction. There are two sets of flexures. The flexures around the piezoelectric material are pre-stress flexures and they pre-load the piezoelectric disks to maintain their being operated under compression when electric field is applied. The other set of flexures is a mounting flexure that attaches to the horn at the nodal point and can be designed to generate a normal force between the horn tip and the rotor so that to first order it operates independently and compensates for the wear between the horn and the rotor.

  4. Simulation and Optimization of Contactless Power Transfer System for Rotary Ultrasonic Machining

    Directory of Open Access Journals (Sweden)

    Wang Xinwei

    2016-01-01

    Full Text Available In today’s rotary ultrasonic machining (RUM, the power transfer system is based on a contactless power system (rotary transformer rather than the slip ring that cannot cope with high-speed rotary of the tool. The efficiency of the rotary transformer is vital to the whole rotary ultrasonic machine. This paper focused on simulation of the rotary transformer and enhancing the efficiency of the rotary transformer by optimizing three main factors that influence its efficiency, including the gap between the two ferrite cores, the ratio of length and width of the ferrite core and the thickness of ferrite. The finite element model of rotary transformer was built on Maxwell platform. Simulation and optimization work was based on the finite element model. The optimization results compared with the initial simulation result showed an approximate 18% enhancement in terms of efficiency, from 77.69% to 95.2%.

  5. A Novel Vapor Injection Structure on the Blade for Rotary Compressor

    OpenAIRE

    Wang, Baolong; Liu, Xingru; Shi, Wenxing

    2016-01-01

    Rotary compressors have been extensively used in room air conditioners and household refrigerators for their advantages, including high efficiency, strong adaptability, and low cost. However, when air source heat pumps with rotary compressors are applied in cold regions, a series of problems appear. The gas injection has been proved an effective technology to enhance both the heating capacity and COP of scroll, screw, and rotary compressors. In the one-cylinder rotary compressor with gas in...

  6. Operator in-the-loop control of rotary cranes

    Energy Technology Data Exchange (ETDEWEB)

    Parker, G.G.; Robinett, R.D.; Driessen, B.J.; Dohrmann, C.R.

    1996-03-01

    An open-loop control method is presented for reducing the oscillatory motion of rotary crane payloads during operator commanded maneuvers. A typical rotary crane consists of a multiple degree-of-freedom platform for positioning a spherical pendulum with an attached payload. The crane operator positions the Payload by issuing a combination of translational and rotational commands to the platform as well as load-line length changes. Frequently, these pendulum modes are time-varying and exhibit low natural frequencies. Maneuvers are therefore performed at rates sufficiently slow so as not to excite oscillation. The strategy presented here generates crane commands which suppress vibration of the payload without a priori knowledge of the desired maneuver. Results are presented for operator in-the-loop positioning using a real-time dynamics simulation of a three-axis rotary crane where the residual sway magnitude is reduced in excess of 4OdB.

  7. FEM simulation of infeed rotary swaging with structured tools

    Directory of Open Access Journals (Sweden)

    Herrmann Marius

    2015-01-01

    Full Text Available Rotary swaging is an incremental cold forming process for rods and tubes. Infeed rotary swaging with structure in the reduction zone of the tools is investigated using a two dimensional finite element simulation. A few geometrical parameters are varied, for cosine and skew stairway shapes. The effective tool angle is kept constant. The influence is evaluated by the radial and axial process forces. Furthermore, the material flow is visualized by the neutral plane. The simulation results are quantitatively compared to each other to analyse the reaction force FA, which acts against the feeding force. Also, the results serve to find suitable geometries to be transferred to rotary swaging tools for practical application. It is shown that the shapes have a significant effect on the forces and the location of the neutral plane. Finally a first swaging tool is modified with an exemplary geometry for experimental investigations.

  8. Behavioral changes in preschoolers treated with/without rotary instruments.

    Science.gov (United States)

    Maru, Viral Pravin; Kumar, Amit; Badiyani, Bhumika Kamal; Sharma, Anant Raghav; Sharma, Jitendra; Dobariya, Chintan Vinodbhai

    2014-05-01

    Behavioral dentistry is an interdisciplinary science which needs to be learned, practiced, and reinforced in order to provide quality dental care in children. To assess the anxiety experienced during dental treatment in preschool children with/without rotary instruments using behavioral scale. Sixty pediatric patients of preschool age with bilateral occlusal carious lesions extending into dentin were selected for the study. Carious lesions were removed using conventional rotary instruments on one side and Papacarie - chemomechanical caries removal of approach on contra lateral side. Both cavities were restored with glass ionomer cement (Fuji IX). Anxiety scores were determined using 'Modified Child Dental Anxiety Scale' (Wong et al, 1998) during the various clinical stages of the treatment course. Children experienced relaxed behavior when subjected to Papacarie method of caries removal compared to conventional method using rotary instruments. This study helped us to provide behavioral measures and introduce children to dentistry in a nonthreatening setting.

  9. Simulation Study on Fuzzy Control of Rotary Steering Drilling Trajectory

    Directory of Open Access Journals (Sweden)

    Xue Qi-Long

    2012-07-01

    Full Text Available The purpose of this study is to establish a control method to make borehole trajectory smoother. Considering that the complexity of rotary steerable drilling trajectory control and uncertainty of underground work, analysis of the deficiencies for the traditional trajectory control and the rotary steerable drilling trajectory deviation vector control theory, introduced the concept of "trend Angle", combined with the deviation vector as joint control variables, using fuzzy control algorithm that established of rotary steerable drilling trajectory fuzzy control model. Designed the fuzzy controller using Matlab/Simulink toolbox and dynamic simulation analysis for the fuzzy control systems, simulation results show that the designed fuzzy controller can effectively track the well path design, has a strong adaptability and control results is better than traditional PID control method.

  10. Rotary plug device for use in LMFBR type reactors

    Energy Technology Data Exchange (ETDEWEB)

    Azuma, Kazuhiko; Imayoshi, Sho.

    1988-02-23

    Purpose: To prevent adhesion of sodium in the rotational gap of a rotational plug. Constitution: One of the walls of a cylindrical gap formed between the outer circumference of a small rotary plug and a large rotary plug that constitute a double rotary plug is cooled to lower than the sodium coagulation temperature, while a stater of a linear motor in a cylindrical shape and wound with linear coils around the iron core is attached to the inside of the other of the walls. Then, one of the walls of the gap to which sodium adheres is cooled to less than sodium coagulation temperature, so that sodium is or tends to be deposited to the wall. Then, eddy currents are resulted to sodium by the current supplied to the stater of the linear motor attached to the other of the walls, to produce thrusting force. Sodium on the wall surface is scraped off by this. (Yoshihara, H.).

  11. Soybean drying characteristics in microwave rotary dryer with forced convection

    Institute of Scientific and Technical Information of China (English)

    Ruifang WANG; Zhanyong LI; Yanhua LI; Jingsheng YE

    2009-01-01

    A new hybrid drying technique by combining microwave and forced convection drying within a rotary drum, i.e., microwave rotary drying, was developed with the purpose to improve the uniformity of microwave drying. In a laboratory microwave rotary dryer, rewetted soybean was utilized as experimental material to study the effects of drum rotating speed, ventilation flow rate, and specific microwave power on the drying kinetics and cracking ratio of soybean. It was found that, with rotation, the cracking ratio can be lowered but without distinct improvement in the drying rate. Increasing ventilation flow rate and specific microwave power can improve the drying rate, but the cracking ratio also increases as a negative result. The cracking ratio lower than 10% can be attained for ventilation flow rate lower than 2.0 m3·h-1 or specific microwave energy lower than 0.4 kW·kg-1 in the present experiments.

  12. PURIFICATION OF LIME KILN GAS%石灰窑气的净化

    Institute of Scientific and Technical Information of China (English)

    蒋如铁

    2001-01-01

    论述了影响石灰窑气除CO2外其它物质含量的工艺因素。分析了窑气净化的方式及干扰窑气净化的因素,并讨论了净化应注意的其它问题。%The effects of impurities content on the CO2 content in limekiln gas described.The ways and interfering factors of kiln gas purification are analysed, and other notable problems of purification are also discussed.

  13. Ceramic kilns with improved environmental protection. Umwelttechnische Verbesserungen bei Keramik-Brennoefen

    Energy Technology Data Exchange (ETDEWEB)

    Sladek, R. (Riedhammer GmbH und Co. KG, Nuernberg (Germany))

    1994-09-01

    Modern materials have made a decisive contribution to energy saving during firing processes. This paper surveys the different types of kiln linings currently available. The contaminants - in particular fluorine and hydrocarbons - can be neutralized with dry sorption plants and purpose-built post-combustion systems. These systems are also presented. A further section deals comprehensively with the subject of ceramic fibres and their effect on the human body. Their advantage is that they do not split and fan out like asbestos fibres, but break up into sections, so that only small fractions can become harmful. The legally permissible fibre exposure limits are also given. (orig.)

  14. "宜兴窑"初论%A Discussion on Yixing Kilns

    Institute of Scientific and Technical Information of China (English)

    贺云翱

    2015-01-01

    Yixing Kilns refer to the porcelain products as well as production facilities and techniques in Yixing area from the pre-Qin period through the Qing dynasty and even the contemporary time. The origin of Yixing Kilns may be dated to the Zhou times featuring primitive porcelains and patterned hard potteries. With the development in the Eastern Han through the Six Dynasties and the Tang, kilns in Yixing were capa-ble of celadon production although potteries were also manufactured. When it came to the Song, Yuan and Ming dynasties, Yixing Kilns gradually formed their production strength in pottery manufacture, from which, two major variety–the unglazed"purple clay craftsmanship"and the color-glazed"Jun pottery craftsman-ship"–were developed. In modern time, craftsmanship in celadon, purple clay and Jun pottery production receive revitalization while purple clay potteries enjoy the most prosperity.%"宜兴窑"是江苏乃至中国重要的陶瓷业窑口,其所指应是宜兴地区内从先秦一直到清代乃至当代所存在的陶瓷生产工艺及产品系统."宜兴窑"的时代上限大约在先秦两周前后,以原始瓷和印纹硬陶为特色;发展到东汉时期到六朝、唐宋进入到较为成熟的青瓷系统,同时也存在陶器制作;进入到宋元明时期,逐渐形成以陶器为特色的体系,在陶器中又生长出素身素面的"紫砂陶工艺系统"和彩釉装饰的"均陶工艺系统";发展到现代,传统的青瓷、紫砂陶、均陶等工艺系统都得到了传承和复兴,其中紫砂一脉更是大放异彩.

  15. Charcoal kiln sites, associated landscape attributes and historic forest conditions: DTM-based investigations in Hesse (Germany

    Directory of Open Access Journals (Sweden)

    Marcus Schmidt

    2016-03-01

    Full Text Available Background An examination of the distribution of ancient charcoal kiln sites in the forest landscape seems to be worthwhile, since general trends in the selection of suitable kiln site locations in the past might become obvious. In this way forest landscape elements with a more intense usage by charcoal burning can be identified. By doing this, we can expect to gain information on the former condition and tree species composition of woodland. Investigations on the spatial distribution of charcoal kiln sites in relation to landscape attributes are sparse, however, probably due to the high on-site mapping effort. The outstanding suitability of LiDAR-derived digital terrain models (DTMs for the detection of charcoal kiln sites has been recently proved. Hence, DTM-based surveys of charcoal kiln sites represent a promising attempt to fill this research gap. Methods Based on DTM-based surveys, we analyzed the spatial distribution of charcoal kiln sites in two forest landscapes in the German federal state of Hesse: Reinhardswald and Kellerwald-Edersee National Park. In doing so, we considered the landscape attibutes "tree species composition", “water supply status”, “nutrient supply status”, “soil complex classes”, “altitude”, “exposition”, and “inclination”. Results We found that charcoal kiln sites were established preferably on hillside locations that provided optimal growing and regeneration conditions for European beech (Fagus sylvatica due to their acidic brown soils and sufficient water supply. These results are in line with instructions for the selection of appropriate kiln site locations, found in literature from the 18th to the 19th century. Conclusions We conclude that there were well-stocked, beech-dominated deciduous forest stands in northern Hesse before 1800, particularly at poorly accessible hillside locations. These large stocks of beech wood were utilized by the governments of the different Hessian territories

  16. Charcoal kiln sites, associated landscape attributes and historic forest conditions: DTM-based investigations in Hesse (Germany

    Directory of Open Access Journals (Sweden)

    Marcus Schmidt

    2016-03-01

    Full Text Available Background: An examination of the distribution of ancient charcoal kiln sites in the forest landscape seems to be worthwhile, since general trends in the selection of suitable kiln site locations in the past might become obvious. In this way forest landscape elements with a more intense usage by charcoal burning can be identified. By doing this, we can expect to gain information on the former condition and tree species composition of woodland. Investigations on the spatial distribution of charcoal kiln sites in relation to landscape attributes are sparse, however, probably due to the high on-site mapping effort. The outstanding suitability of LiDAR-derived digital terrain models (DTMs for the detection of charcoal kiln sites has been recently proved. Hence, DTM-based surveys of charcoal kiln sites represent a promising attempt to fill this research gap. Methods: Based on DTM-based surveys, we analyzed the spatial distribution of charcoal kiln sites in two forest landscapes in the German federal state of Hesse: Reinhardswald and Kellerwald-Edersee National Park. In doing so, we considered the landscape attibutes "tree species composition", “water supply status”, “nutrient supply status”, “soil complex classes”, “altitude”, “exposition”, and “inclination”. Results: We found that charcoal kiln sites were established preferably on hillside locations that provided optimal growing and regeneration conditions for European beech (Fagus sylvatica due to their acidic brown soils and sufficient water supply. These results are in line with instructions for the selection of appropriate kiln site locations, found in literature from the 18th to the 19th century. Conclusions: We conclude that there were well-stocked, beech-dominated deciduous forest stands in northern Hesse before 1800, particularly at poorly accessible hillside locations. These large stocks of beech wood were utilized by the governments of the different Hessian

  17. 16 CFR 1205.5 - Walk-behind rotary power mower controls.

    Science.gov (United States)

    2010-01-01

    ... 16 Commercial Practices 2 2010-01-01 2010-01-01 false Walk-behind rotary power mower controls... rotary power mower controls. (a) Blade control systems—(1) Requirements for blade control. A walk-behind rotary power mower shall have a blade control system that will perform the following functions:...

  18. Evaluation of different rotary devices on bone repair in rabbits

    OpenAIRE

    Ribeiro Junior, Paulo Domingos; Barleto, Christiane Vespasiano; Ribeiro,Daniel Araki; Matsumoto,Mariza Akemi

    2007-01-01

    In oral surgery, the quality of bone repair may be influenced by several factors that can increase the morbidity of the procedure. The type of equipment used for ostectomy can directly affect bone healing. The aim of this study was to evaluate bone repair of mandible bone defects prepared in rabbits using three different rotary devices. Fifteen New Zealand rabbits were randomly assigned to 3 groups (n=5) according to type of rotary device used to create bone defects: I - pneumatic low-speed r...

  19. Development of Laser Propelled ``Semi-Perpetual'' Rotary Machine

    Science.gov (United States)

    Gualini, M. M.; Khan, S. A.; Zulfiqar, K.

    2006-05-01

    This paper covers the initial work oriented to develop a semi-perpetual rotary machine propelled by laser ablation propulsion. The laser is equipped with a pulse repetition frequency tuned to the rotational frequency of the flying wheel. Purpose of this work is to establish the potentiality of a self-sustained closed system capable of generating kinetic rotary energy which can be exploited for traction of vehicles and production of electrical energy at very low cost. The work presented is in process of being patented.

  20. Study of a Novel Rotary Cyclone Gas-Solid Separator

    Institute of Scientific and Technical Information of China (English)

    Zhiguang Ling; Xingyong Deng

    2003-01-01

    Based on the analytical study of the characteristics of fine particle motion in swirling flow, a new design idea on flow organization and construction aimed at increasing the positive radial flow in the separation chamber of the rotary cyclone separator (PRV type) was proposed. Experimental verification including the test of variation of separation efficiency and pressure loss with the first and secondary flow ratio show that this new type separator has higher and more stable separation efficiency in broad flow ratio range while the pressure loss is far below the conventional rotary cyclone separator and even comparable with that of simple cyclone separator

  1. Pilot implementation

    DEFF Research Database (Denmark)

    Hertzum, Morten; Bansler, Jørgen P.; Havn, Erling C.;

    2012-01-01

    implementation and provide three empirical illustrations of our model. We conclude that pilot implementation has much merit as an ISD technique when system performance is contingent on context. But we also warn developers that, despite their seductive conceptual simplicity, pilot implementations can be difficult...

  2. Canadair CL-227 Remotely Piloted Vehicle

    Science.gov (United States)

    Clark, Andrew S.

    1983-08-01

    The Canadair CL-227 is a rotary winged Remotely Piloted Vehicle (RPV) intended initially as the air-vehicle for a medium range battlefield surveillance and target acquisition system. The concept on which this vehicle is based brings together in-house expertise as a designer and manufacturer of surveillance drones (AN-USD-50l -MIDGE-) with experience in rigid rotor technology from the CL-84 tilt wing VTOL program. The vehicle is essentially modular in design with a power module containing the engine, fuel and related systems, a rotor module containing the two counter-rotating rotors and control actuators, and a control module containing the autopilot, data link and sensor system. The vehicle is a true RPV (as opposed to a drone) as it is flown in real time by an operator on the ground and requires relatively little skill to pilot.

  3. Pilot Implementations

    DEFF Research Database (Denmark)

    Manikas, Maria Ie

    tensions and negotiations are fundamental characteristics of pilot implementations. Based on the analysis of a project that is pilot implementing an electronic pre-hospital patient record for emergency medical services in Danish health care, I investigate other perceptions of pilot implementations....... The analysis is conducted by means of a theoretical framework that centres on the concept infrastructure. With infrastructure I understand the relation between organised practice and the information systems supporting this practice. Thus, infrastructure is not a thing but a relational and situated concept...... understanding of pilot implementations as enacted interventions into existing infrastructures. Moreover, being embedded in the day-to-day organisation of work pilot implementations intervenes in the conventions of practice making the taken for granted visible. This allows project participants to attend...

  4. Pilot implementation

    DEFF Research Database (Denmark)

    Hertzum, Morten; Bansler, Jørgen P.; Havn, Erling C.

    2012-01-01

    A recurrent problem in information-systems development (ISD) is that many design shortcomings are not detected during development, but first after the system has been delivered and implemented in its intended environment. Pilot implementations appear to promise a way to extend prototyping from...... the laboratory to the field, thereby allowing users to experience a system design under realistic conditions and developers to get feedback from realistic use while the design is still malleable. We characterize pilot implementation, contrast it with prototyping, propose a iveelement model of pilot...... implementation and provide three empirical illustrations of our model. We conclude that pilot implementation has much merit as an ISD technique when system performance is contingent on context. But we also warn developers that, despite their seductive conceptual simplicity, pilot implementations can be difficult...

  5. Pilot implementation

    DEFF Research Database (Denmark)

    Hertzum, Morten; Bansler, Jørgen P.; Havn, Erling C.

    2012-01-01

    A recurrent problem in information-systems development (ISD) is that many design shortcomings are not detected during development, but first after the system has been delivered and implemented in its intended environment. Pilot implementations appear to promise a way to extend prototyping from...... the laboratory to the field, thereby allowing users to experience a system design under realistic conditions and developers to get feedback from realistic use while the design is still malleable. We characterize pilot implementation, contrast it with prototyping, propose a five-element model of pilot...... implementation, and provide three empirical illustrations of our model. We conclude that pilot implementation has much merit as an ISD technique when system performance is contingent on context. But we also warn developers that, despite their seductive conceptual simplicity, pilot implementations can...

  6. [Release amount of heavy metals in cement product from co-processing waste in cement kiln].

    Science.gov (United States)

    Yang, Yu-Fei; Huang, Qi-Fei; Zhang, Xia; Yang, Yu; Wang, Qi

    2009-05-15

    Clinker was produced by Simulating cement calcination test, and concrete samples were also prepared according to national standard GB/T 17671-1999. Long-term cumulative release amount of heavy metals in cement product from co-processing waste in cement kiln was researched through leaching test which refers to EA NEN 7371 and EA NEN 7375, and one-dimensional diffusion model which is on the base of Fick diffusion law. The results show that availabilities of heavy metals are lower than the total amounts in concrete. The diffusion coefficients of heavy metals are different (Cr > As > Ni > Cd). During 30 years service, the cumulative release amounts of Cr, As, Ni and Cd are 4.43 mg/kg, 0.46 mg/kg, 1.50 mg/kg and 0.02 mg/kg, respectively, and the ratios of release which is the division of cumulative release amount and availability are 27.0%, 18.0%, 3.0% and 0.2%, respectively. The most important influence factor of cumulative release amount of heavy metal is the diffusion coefficient, and it is correlative to cumulative release amount. The diffusion coefficient of Cr and As should be controlled exactly in the processing of input the cement-kiln.

  7. Degradation of Alumina and Magnesia Chrome refractory bricks in Portland cement kiln – Corrected version*

    Directory of Open Access Journals (Sweden)

    Ben Addi K.

    2014-05-01

    Full Text Available In cement plants, the refractory products are particularly confronted to partially liquid oxide phases at temperature ranging between 900°C and 1700°C. All constituents of these products have to resist not only to thermal constraints, but also to the thermochemical solicitations which result from contact material/coating. In order to study the phenomenon of degradation of refractory bricks in cement kilns and to identify the causes of their degradation, we proceed to the examination of industrial cases in cement kiln. Many chemical tests of the degraded refractory bricks have been done and the results acquired were compared to the ones not used. The analysis of the results is doing using different techniques (Loss of ignition, X-ray Fluorescence, X-ray Diffraction. The results show that the degradation of the used bricks in the clinkering and cooling zone is due to the infiltration of aggressive elements such us sulphur, alkali (Na2O, K2O .... The chemical interaction between the Portland clinker phases and refractory material has also an importance on the stability of the coating and consequently on the life of the refractories.

  8. Conversion of low density polyethylene into petrochemical feedstocks using a continuous screw kiln reactor

    Energy Technology Data Exchange (ETDEWEB)

    Serrano, D.P.; Aguado, J.; Escola, J.M. [ESCET, Rey Juan Carlos University, c/Tulipan s/n, 28933 Mostoles, Madrid (Spain); Garagorri, E. [Chemical Engineering Department, Complutense University of Madrid, Av. Complutense s/n, 28040 Madrid (Spain)

    2001-04-01

    Thermal and catalytic degradation of low-density polyethylene (LDPE) has been investigated using a screw kiln reactor provided with two zones of reaction temperature. Thermal degradation experiments carried out at different temperatures and screw speeds have shown that this continuous system is suitable for the LDPE degradation, product outputs up to c.a. 100 g/h being obtained. Compared to a conventional batch reactor, the screw kiln system leads to a lower formation of gaseous products, whereas overcracking of the heavy fractions is also reduced. These differences are probably originated by the intimate contact and the same residence times for all the product fractions that exist within the screw reactor, which is in contrast with the selective and fast withdrawal of volatile products taking place in the batch system. In the catalytic experiments, a mesoporous MCM-41 type aluminosilicate has been used as catalyst, being continuously fed to the screw reactor mixed with the raw plastic material. In these conditions, yields up to 80% towards hydrocarbons within the gasoline range (C{sub 5}-C{sub 12}) have been obtained. Moreover, high amounts of C{sub 7} and C{sub 8} hydrocarbons are present in the gasoline fractions, which is assigned to catalytic oligomerization reactions that selectively affect to C{sub 3} and C{sub 4} gaseous hydrocarbons.

  9. 焙烧短窑研制浅谈%Synopsis Discussing Manufacture of Short Calcining Kiln

    Institute of Scientific and Technical Information of China (English)

    段玉新

    2014-01-01

    介绍了红土镍矿资源现状、红土镍矿的处理工艺方法及焙烧短窑的研发背景。焙烧短窑作为新兴的环保设备,具有螺旋往返快速均匀给料、液压倾翻排料、还原时间可控、热效率高、利用率高的特点,在稀有贵重金属冶炼方面具有非常广泛的应用前景。%T his article briefly introduces present situation of nickeliferous laterites , the processes for pro-ducing nicheliferous laterites and background of inventing short calcining kiln . It is the newly arisen envi-ronmental protection equipments , It has the characteristics of quickly and evenly feeding , discharging with hydraulic pressure , controling deoxidize time ,supernal thermal efficiency and widely using . The short cal-cining kiln have widely using in smelting of the rare noble metal .

  10. Note: A novel rotary actuator driven by only one piezoelectric actuator.

    Science.gov (United States)

    Huang, Hu; Fu, Lu; Zhao, Hongwei; Shi, Chengli; Ren, Luquan; Li, Jianping; Qu, Han

    2013-09-01

    This paper presents a novel piezo-driven rotary actuator based on the parasitic motion principle. Output performances of the rotary actuator were tested and discussed. Experiment results indicate that using only one piezoelectric actuator and simple sawtooth wave control, the rotary actuator reaches the rotation velocity of about 20,097 μrad/s when the driving voltage is 100 V and the driving frequency is 90 Hz. The actuator can rotate stably with the minimum resolution of 0.7 μrad. This paper verifies feasibility of the parasitic motion principle for applications of rotary actuators, providing new design ideas for precision piezoelectric rotary actuators.

  11. Surfzone monitoring using rotary wing unmanned aerial vehicles

    NARCIS (Netherlands)

    Brouwer, R.L.; De Schipper, M.A.; Rynne, P.F.; Graham, F.J.; Reniers, A.J.H.M.; Macmahan, J.H.

    2015-01-01

    This study investigates the potential of rotary wing unmanned aerial vehicles (UAVs) to monitor the surfzone. This paper shows that these UAVs are extremely flexible surveying platforms that can gather nearcontinuous moderate spatial resolution and high temporal resolution imagery from a fixed posit

  12. RICOR development of the next generation highly reliable rotary cryocooler

    Science.gov (United States)

    Regev, Itai; Nachman, Ilan; Livni, Dorit; Riabzev, Sergey; Filis, Avishai; Segal, Victor

    2016-05-01

    Early rotary cryocoolers were designed for the lifetime of a few thousands operating hours. Ricor K506 model's life expectancy was only 5,000 hours, then the next generation K508 model was designed to achieve 10,000 operating hours in basic conditions, while the modern K508N was designed for 20,000 operating hours. Nowadays, the new challenges in the field of rotary cryocoolers require development of a new generation cooler that could compete with the linear cryocooler reliability, achieving the lifetime goal of 30,000 operating hours, and even more. Such new advanced cryocooler can be used for upgrade existing systems, or to serve the new generation of high-temperature detectors that are currently under development, enabling the cryocooler to work more efficiently in the field. The improvement of the rotary cryocooler reliability is based on a deep analysis and understating of the root failure causes, finding solutions to reduce bearings wear, using modern materials and lubricants. All of those were taken into consideration during the development of the new generation rotary coolers. As a part of reliability challenges, new digital controller was also developed, which allows new options, such as discrete control of the operating frequency, and can extend the cooler operating hours due to new controlling technique. In addition, the digital controller will be able to collect data during cryocooler operation, aiming end of life prediction.

  13. Improved performance of linear coal cutting compared with rotary cutting

    Energy Technology Data Exchange (ETDEWEB)

    Roepke, W.W.; Hanson, B.D.; Olson, R.C.; Wingquist, C.F.; Myren, T.A.

    1995-09-01

    The linear cutting system, developed by the US Bureau of Mines uses geometric principles developed by Cardan to produce a nearly constant cut depth. The new system has been extensively tested in a synthetic material under laboratory conditions to verify mechanical capability and to identify operational characteristics. Comparison between 15-rpm linear cutting and 50-rpm rotary cutting systems show significant improvement in respirable dust entrainment, product size distribution, and energy usage. Respirable dust is reduced by as much as 90%. Recovered product showed a 67% reduction in {minus}0.32-cm ({minus}1/8-in) material and a 200% increase in +5.08 cm (+ 2 in) materials. Average power was reduced by 66% for the linear cutting. Because the bit cutting paths differ between linear and rotary cutting, it was necessary to compare the two at the same cut depths and bit types. These comparisons show that low revolution per minute rotary cutting entrains about the same amount of respirable dust as the linear cutting system, but the average shaft torque may be 55 to 130% greater for the rotary system.

  14. Micro rotary machine and methods for using same

    Science.gov (United States)

    Stalford, Harold L [Norman, OK

    2012-04-17

    A micro rotary machine may include a micro actuator and a micro shaft coupled to the micro actuator. The micro shaft comprises a horizontal shaft and is operable to be rotated by the micro actuator. A micro tool is coupled to the micro shaft and is operable to perform work in response to motion of the micro shaft.

  15. Control of spatial correlations between Rydberg excitations using rotary echo

    CERN Document Server

    Thaicharoen, N; Raithel, G

    2016-01-01

    We manipulate correlations between Rydberg excitations in cold atom samples using a rotary-echo technique. The correlations are due to interactions between the Rydberg atoms. In the rotary-echo excitation sequence, the phase of the excitation pulse is flipped at a selected time during the pulse. We measure the resultant change in the spatial pair correlation function of the excitations via direct position-sensitive atom imaging. For zero detuning of the lasers from the interaction-free Rydberg-excitation resonance, the pair-correlation value at the most likely nearest-neighbor Rydberg-atom distance is substantially enhanced when the phase is flipped at the middle of the excitation pulse. In this case, the rotary echo eliminates most uncorrelated (un-paired) atoms, leaving an abundance of correlated atom pairs at the end of the sequence. In off-resonant cases, a complementary behavior is observed. We further characterize the effect of the rotary-echo excitation sequence on the excitation-number statistics of t...

  16. Equivalent Circuit Modeling of a Rotary Piezoelectric Motor

    DEFF Research Database (Denmark)

    El, Ghouti N.; Helbo, Jan

    2000-01-01

    In this paper, an enhanced equivalent circuit model of a rotary traveling wave piezoelectric ultrasonic motor "shinsei type USR60" is derived. The modeling is performed on the basis of an empirical approach combined with the electrical network method and some simplification assumptions about...

  17. Rotary ATPases: models, machine elements and technical specifications.

    Science.gov (United States)

    Stewart, Alastair G; Sobti, Meghna; Harvey, Richard P; Stock, Daniela

    2013-01-01

    Rotary ATPases are molecular rotary motors involved in biological energy conversion. They either synthesize or hydrolyze the universal biological energy carrier adenosine triphosphate. Recent work has elucidated the general architecture and subunit compositions of all three sub-types of rotary ATPases. Composite models of the intact F-, V- and A-type ATPases have been constructed by fitting high-resolution X-ray structures of individual subunits or sub-complexes into low-resolution electron densities of the intact enzymes derived from electron cryo-microscopy. Electron cryo-tomography has provided new insights into the supra-molecular arrangement of eukaryotic ATP synthases within mitochondria and mass-spectrometry has started to identify specifically bound lipids presumed to be essential for function. Taken together these molecular snapshots show that nano-scale rotary engines have much in common with basic design principles of man made machines from the function of individual "machine elements" to the requirement of the right "fuel" and "oil" for different types of motors.

  18. CONTRIBUTIONS TO THE FINITE ELEMENT MODELING OF ROTARY ULTRASONIC MOTORS

    Directory of Open Access Journals (Sweden)

    Oana CHIVU

    2013-05-01

    Full Text Available The present paper is concerned with the main modeling elements as produced by means of thefinite element method of rotary ultrasonic motors. Hence, first the model is designed and then a modaland harmonic analysis are carried out in view of outlining the main outcomes

  19. Light-Driven Rotary Molecular Motors on Gold Nanoparticles

    NARCIS (Netherlands)

    Pollard, Michael M.; ter Wiel, Matthijs K. J.; van Delden, Richard A.; Vicario, Javier; Koumura, Nagatoshi; van den Brom, Coenraad R.; Meetsma, Auke; Feringa, Ben L.

    2008-01-01

    We report the synthesis of unidirectional light-driven rotary molecular motors based oil chiral overcrowded alkenes and their immobilisation on the surface of gold nanoparticles through two anchors. Using a combination of (1)H and (13)C NMR, UV/Vis and CD spectroscopy, we show that these motors pres

  20. Chemically Optimizing Operational Efficiency of Molecular Rotary Motors

    NARCIS (Netherlands)

    Conyard, Jamie; Cnossen, Arjen; Browne, Wesley R.; Feringa, Ben L.; Meech, Stephen R.

    2014-01-01

    Unidirectional molecular rotary motors that harness photoinduced cis-trans (E-Z) isomerization are promising tools for the conversion of light energy to mechanical motion in nanoscale molecular machines. Considerable progress has been made in optimizing the frequency of ground-state rotation, but le

  1. Surfzone monitoring using rotary wing unmanned aerial vehicles

    NARCIS (Netherlands)

    Brouwer, R.L.; De Schipper, M.A.; Rynne, P.F.; Graham, F.J.; Reniers, A.J.H.M.; Macmahan, J.H.

    2015-01-01

    This study investigates the potential of rotary wing unmanned aerial vehicles (UAVs) to monitor the surfzone. This paper shows that these UAVs are extremely flexible surveying platforms that can gather nearcontinuous moderate spatial resolution and high temporal resolution imagery from a fixed

  2. Design and control of a Nitinol wire actuated rotary servo

    Science.gov (United States)

    Song, G.

    2007-10-01

    This paper presents the design and control of a rotary servo actuated by a shape memory alloy (SMA) wire. A new rotary servo device using Nitinol type of SMA wire is designed and fabricated in this study. This new rotary actuator utilizes a Nitinol wire wound on a threaded non-conductive rotor. One end of the Nitinol wire is fixed to the rotor and the other end is fixed to the supporting base plate. The rotor is connected to a pre-tensioned torsional spring such that two-way rotation can be achieved. Upon heating of the Nitinol wire using electric current, the wire contracts, causing the rotor to rotate, since the other end of the SMA wire is rigidly connected to the base plate. This rotor design is compact and offers a space-saving solution for the use of SMA wire actuators. To actively control the servo, a sliding-mode based robust control approach is used. The sliding-mode based robust control consists of three components: a standard proportional plus derivative (PD) control term, a feedforward term used as a bias current, and a robust term to increase system stability and concurrently control accuracy. Experimental results confirm the functionality of the Nitinol wire actuated rotary servo and show this device can be precisely controlled using the sliding-mode based robust control approach.

  3. Numerical Analysis on Rotary Forging Mechanism of a Flange

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A numerical simulation on the rotary forging process of a flange is conducted by three-dimensional rigid-plastic finite element method. The states of stress and strain rate in the workpiece are analyzed and the forging mechanism of the flange is revealed. Moreover, the influence of the die configuration on the material flow is also analyzed.

  4. Heat recovery by flue gas heat exchangers in ceramic kilns; Waermerueckgewinnung mit Rauchgas-Waermetauschern an keramischen Oefen

    Energy Technology Data Exchange (ETDEWEB)

    Strohmenger, Patrick [Keramische und Waermetechnische Anlagen Strohmenger GmbH (KWS), Neunkirchen (Germany)

    2009-07-15

    The energy costs are on the rise, so it is becoming increasingly important to prevent energy losses and practice sustainability. Numerous ceramic kilns still have such high levels of flue gas heat losses, that it would be a thoroughly worthwhile investment to fit them out with heat exchangers. This contribution presents several completed projects as examples. (orig.)

  5. Effects of co-processing sewage sludge in cement kiln on NOx, NH3 and PAHs emissions.

    Science.gov (United States)

    Lv, Dong; Zhu, Tianle; Liu, Runwei; Lv, Qingzhi; Sun, Ye; Wang, Hongmei; Liu, Yu; Zhang, Fan

    2016-09-01

    The effects of co-processing sewage sludge in cement kiln on NOx, NH3 and PAHs emissions were systematically investigated in a cement production line in Beijing. The results show that co-processing the sewage sludge was helpful to reduce NOx emission, which primarily depends on the NH3 amount released from the sewage sludge. Meanwhile, NOx and NH3 concentrations in the flue gas have a negative correlation, and the contribution of feeding the sewage sludge to NOx removal decreased with the increase of injection amount of ammonia water in the SNCR system. Therefore, it is suggested that the injection amount of ammonia water in SNCR system may reduce to cut down the operating costs during co-processing the sewage sludge in cement kiln. In addition, the emission of total PAHs seems to increase with the increased amount of the sewage sludge feeding to the cement kiln. However, the distributions of PAHs were barely changed, and lower molecular weight PAHs were mainly distributed in gaseous phase, accounted for the major portion of PAHs when co-processing sewage sludge in cement kiln.

  6. Gaseous pollutants from brick kiln industry decreased the growth, photosynthesis, and yield of wheat (Triticum aestivum L.).

    Science.gov (United States)

    Adrees, Muhammad; Ibrahim, Muhammad; Shah, Aamir Mehmood; Abbas, Farhat; Saleem, Farhan; Rizwan, Muhammad; Hina, Saadia; Jabeen, Fariha; Ali, Shafaqat

    2016-05-01

    Gaseous pollutant emissions from brick kiln industries deteriorate the current state of ambient air quality in Pakistan and worldwide. These gaseous pollutants affect the health of plants and may decrease plant growth and yield. A field experiment that was conducted to monitor the concentration of gaseous pollutants emitted mainly from brick kilns in the ambient air and associated impacts on the growth and physiological attributes of the two wheat (Triticum spp.) cultivars. Plants were grown at three sites, including control (Ayub Agriculture Research Institute, AARI), low pollution (LP) site (Small Estate Industry), and high pollution (HP) site (Sidar Bypass), of Faisalabad, Pakistan. Monitoring of ambient air pollution at experimental sites was carried out using the state-of-art ambient air analyzers. Plants were harvested after 120 days of germination and were analyzed for different growth attributes. Results showed that the hourly average concentration of gaseous air pollutants CO, NO2, SO2, and PM10 at HP site were significantly higher than the LP and control sites. Similarly, gaseous pollutants decreased plant height, straw and grain yield, photosynthesis and increased physical injury, and metal concentrations in the grains. However, wheat response toward gaseous pollutants did not differ between cultivars (Galaxy and 8173) studied. Overall, the results indicated that brick kiln emissions could reduce the performance of wheat grown in the soils around kilns and confirm the adverse impacts of pollutants on the growth, yield, and quality of the wheat.

  7. Hydrogen fluoride effects on local mung bean and maize cereal crops from peri-urban brick kilns in south asia

    NARCIS (Netherlands)

    Ahmad, M.N.; Ahmad, S.S.; Zia, A.; Iqbal, M.S.; Shah, H.; Mian, A.A.; Shah, R.U.

    2014-01-01

    Increased urbanisation throughout South Asia has increased the number and output of the brick kilns that typically surround major cities, but the environmental and health impacts of their atmospheric emissions are poorly understood in Pakistan. We report the negative effects of hydrogen fluoride (HF

  8. Brick Kiln Emissions Quantified with the Aerodyne Mobile Laboratory During the Short Lived Climate Forcing (SLCF) 2013 Campaign in Guanajuato Mexico

    Science.gov (United States)

    Fortner, E.; Knighton, W. B.; Herndon, S.; Roscioli, J. R.; Zavala, M.; Onasch, T. B.; Jayne, J. T.; Worsnop, D. R.; Kolb, C. E.; Molina, L. T.

    2013-12-01

    Brick kiln emissions are suspected to be a major source of atmospheric black carbon (BC) in developing countries; and black carbon's role as a short lived climate forcing (SLCF) pollutant is widely recognized. The SLCF-Mexico brick kiln study was conducted from 12-17 March 2013 in Mexico's Guanajuato state. Three different types of brick kilns were investigated (MK2, traditional, and traditional three tier) providing data on the effects of different kiln designs on particle and gas phase emissions. The BC and gaseous combustion emissions from these kilns were measured during both the fire stage and the subsequent smoldering stage with real-time instruments deployed on the Aerodyne Mobile Laboratory, and quantified utilizing flux tracer gases released adjacent to the brick kiln. This method allows examination of the brick kiln plume's evolution as it transits downwind from the source. Particulate measurements conducted by the mobile laboratory included the multi angle absorption photometer (MAAP) to measure black carbon mass, cavity attenuated phase shift (CAPSext) monitor to measure extinction and soot particle aerosol mass spectrometer (SP-AMS) measurements of black carbon. The SP-AMS instrument combines the ability to measure black carbon with the ability to determine the chemical composition of the other particulate matter (PM) components associated with black carbon particles. The variance of PM chemical composition will be examined as a function of burning stage and kiln type and compared to other black carbon PM sources. Gas phase exhaust species measured included CO, CO2, NOx, SO2, CH4, C2H6, as well as a variety of VOCs (acetonitrile, benzene etc.) measured with a PTR-MS instrument. All of these measurements will be examined to construct emission ratios evaluating how these vary with different kiln types and different firing conditions. The evolution of particulate matter and gas phase species as they transit away from the source will also be examined.

  9. Emissions and Char Quality of Flame-Curtain "Kon Tiki" Kilns for Farmer-Scale Charcoal/Biochar Production.

    Directory of Open Access Journals (Sweden)

    Gerard Cornelissen

    Full Text Available Pyrolysis of organic waste or woody materials yields charcoal, a stable carbonaceous product that can be used for cooking or mixed into soil, in the latter case often termed "biochar". Traditional kiln technologies for charcoal production are slow and without treatment of the pyrolysis gases, resulting in emissions of gases (mainly methane and carbon monoxide and aerosols that are both toxic and contribute to greenhouse gas emissions. In retort kilns pyrolysis gases are led back to a combustion chamber. This can reduce emissions substantially, but is costly and consumes a considerable amount of valuable ignition material such as wood during start-up. To overcome these problems, a novel type of technology, the Kon-Tiki flame curtain pyrolysis, is proposed. This technology combines the simplicity of the traditional kiln with the combustion of pyrolysis gases in the flame curtain (similar to retort kilns, also avoiding use of external fuel for start-up.A field study in Nepal using various feedstocks showed char yields of 22 ± 5% on a dry weight basis and 40 ± 11% on a C basis. Biochars with high C contents (76 ± 9%; n = 57, average surface areas (11 to 215 m2 g-1, low EPA16-PAHs (2.3 to 6.6 mg kg-1 and high CECs (43 to 217 cmolc/kg(average for all feedstocks, mainly woody shrubs were obtained, in compliance with the European Biochar Certificate (EBC.Mean emission factors for the flame curtain kilns were (g kg-1 biochar for all feedstocks; CO2 = 4300 ± 1700, CO = 54 ± 35, non-methane volatile organic compounds (NMVOC = 6 ± 3, CH4 = 30 ± 60, aerosols (PM10 = 11 ± 15, total products of incomplete combustion (PIC = 100 ± 83 and NOx = 0.4 ± 0.3. The flame curtain kilns emitted statistically significantly (p<0.05 lower amounts of CO, PIC and NOx than retort and traditional kilns, and higher amounts of CO2.With benefits such as high quality biochar, low emission, no need for start-up fuel, fast pyrolysis time and, importantly, easy and cheap

  10. 一种基于Parzen窗估计的鲁棒ELM烧结温度检测方法%A Robust-ELM Approach Based on Parzen Windiow's Estimation for Kiln Sintering Temperature Detection

    Institute of Scientific and Technical Information of China (English)

    陈华; 章兢; 张小刚; 胡义函

    2012-01-01

    在回转窑燃煤火焰视频模糊且干扰较大的情况下,基于火焰辐射能量和燃烧稳定程度提取多帧煤粉燃烧图像的统计特征进行烧结温度判断.为克服工业现场特征数据中的粗差十扰,将极限学习机(Extreme learning machine,ELM)与稳健估计理论相结合,用训练误差分布的Parzen窗非参数估计构造ELM权矩阵,对其输出层权值进行稳健最小二乘估计.基于上述火焰视频的统计特征,用该改进的鲁棒极限学习机(Robust-ELM)检测烧结带温度.实验结果表明,在视频图像模糊、不能用常规静态图像处理方法软测量烧结带温度时,本文方法可快速有效地检测窑内烧结温度,且检测系统不易受现场干扰,稳定性强.%To eliminate the interference in the blurring pulverized coal flame image sequences of rotary kiln, a new kiln sintering temperature measurement method based on statistical features of pulverized coal flames and robust extreme learning machine (robust-ELM) is proposed in this paper. The degree of stability and quantity of radiant energy are computed from a blurry flames image sequences as statistical features, robust-ELM is presented to estimate the sintering temperature based on the above features of flames image. The distribution of training error of extreme learning machine (ELM) is estimated by Parzen windows to make up the weighted matrix to reduce the disturbance of gross errors in industrial field. Finally, a series of tests were undertaken on an industrial-scale flame videos, which showed the methods could measure sintering temperature more accurately, quickly, and robustly.

  11. Pilot implementation

    DEFF Research Database (Denmark)

    Hertzum, Morten; Bansler, Jørgen P.; Havn, Erling C.

    2012-01-01

    A recurrent problem in information-systems development (ISD) is that many design shortcomings are not detected during development, but first after the system has been delivered and implemented in its intended environment. Pilot implementations appear to promise a way to extend prototyping from...... the laboratory to the field, thereby allowing users to experience a system design under realistic conditions and developers to get feedback from realistic use while the design is still malleable. We characterize pilot implementation, contrast it with prototyping, propose a five-element model of pilot...

  12. Survey of the Baihe Porcelain Kiln-site in Gongyi City,Henan%河南巩义市白河瓷窑遗址调查

    Institute of Scientific and Technical Information of China (English)

    郑州市文物考古研究所; 巩义市文物保护管理所

    2001-01-01

    In October and November of 1998, Zhengzhou Municipal Institute of Cultural Relics and Archaeology undertook a survey on the porcelain kiln site in the upper valley of the Baihe river, Gongyi City, Henan Province, and a great number of porcelain shards and kiln implements have been found. The findings are mainly from the Tang Dynasty, while some of them might have been the remains of the Sui and the Song Dynasties. The kiln site was famous for its white porcelain items and some of them were tributes to the Tang Emperors.

  13. KILN METAR

    Data.gov (United States)

    National Oceanic and Atmospheric Administration, Department of Commerce — METAR is a routine scheduled observation and is the primary observation code used in the United States to satisfy requirements for reporting surface meteorological...

  14. Theoretical and experimental studies on combustion of alternative fuels in cement kilns

    Energy Technology Data Exchange (ETDEWEB)

    Axelsen, Ernst Petter

    2002-07-01

    In this thesis, the utilization of alternative fuels for NOx reduction by means of reburning and advanced reburning is considered. Laboratory experiments, full-scale experiments and computational fluid dynamic (CFD) simulations are the basis of the thesis. The goal of the work was to characterize alternative fuels used in cement kilns, with focus on the processes taking place in the precalciner of the cement kiln. To facilitate testing under controlled process conditions, a lab-scale circulating fluidized bed combustion (CFBC) reactor was designed and constructed. A co prehensive study on the fluidization regime in CFBC reactors and precalciners was required to ensure and verify that the operational regime in the CFBC reactor was similar to the regime in a precalciner. Different alternative fuels, such as refuse derived fuel, animal meal and solid hazardous waste, were tested in the CFBC reactor, which proved well suited for characterization of alternative fuels and investigations of NOx reduction, even though the operation of a CFBC reactor is quite complex and gives a certain variation in stability. Experiments with and without circulating mass in the CFBC reactor demonstrated the importance of executing the laboratory combustion experiments in an environment similar to that in the full-scale process, i.e. in the precalciner. Animal meal is believed to follow the reduction route of selective non-catalytic r duction or advanced reburning and to have a special capability of reducing NOx during increased NOx concentrations at the reactor inlet. The increased CO emissions during advanced reburning and reburning with animal meal are most likely to be due to the competition for the OH radical during oxidation of CO and of NH{sub 3}. Furthermore, it was shown, for all fuels, that an increased concentration of NOx at the reactor inlet increases the ratio of NOx at the exit and NOx supplied. Full-scale experiments were executed at Norcem's kiln 6 in Brevik, using

  15. Physicochemical and microbiological characterization of cement kiln dust for potential reuse in wastewater treatment.

    Science.gov (United States)

    Salem, W M; Sayed, W F; Halawy, S A; Elamary, R B

    2015-09-01

    Cement kiln dust (CKD), a byproduct of cement manufacturing process, was collected from Misr Cement Co. at Qena, Egypt. CKD was characterized by X-ray diffraction and FTIR analysis. This byproduct was investigated for its physical-chemical characters, antibacterial activities on sewage water and the presence of nematode, parasites and algae in the treated water. The efficiency of CKD-treated water was also examined on Hibiscus sabdarriffa seed germination. Total bacteria, total and fecal coliform, as well as fecal streptococci were completely inhibited by CKD. Interestingly, zinc, manganese, iron, nickel and lead were completely absent from sewage water as these metals precipitated after treatment with 10gl(-1) CKD. On the other hand, among all the tested plant criteria, only root length was significantly reduced by 55% and 15% after zero and 3 days of CKD addition respectively compared to control. Furthermore, plant lipid peroxidation showed no significant differences between treated sewage water and control after zero and 3 days time addition of CKD. Catalase enzyme activity showed significant decrease by 56% and 64%, while peroxidase activity significantly increased up to 49% and 63% compared to untreated sewage after zero and 3 days of treatment, respectively. The absorption of lead, iron and copper by treated and untreated plants showed no significant differences. Chromium ions were highly absorbed (0.075mgl(-1)) by plants irrigated only with treated sewage water at zero time, and decreased gradually to 0.018mgl(-1) after 3 days of CKD addition. This study highlighted the efficiency of cement kiln dust as an antibacterial agent and its ability of scavenging heavy metals leading to the use of treated sewage water in activities such as crop irrigation.

  16. Mangrove community in an abandoned brick kiln: A structural and association analysis

    Directory of Open Access Journals (Sweden)

    Sumit Manna

    2012-03-01

    Full Text Available Background: The presence of brick kiln along the Hoogly rever sites of lower Bengal is very usual and this phenomenon is not only restricted to India alone but also to the other south Asian countries. The abandoned brick Kiln are important habitat for the formation of mangrove community due to tidal action, loose silty substratum and less anthropogenic interference. In this context, the aim of the present study is to visualize how the structural and association pattern regulate the community dynamics of a mangrove ecosystem. Materials and Methods: The entire study area was divided into 37 units (Quadrats of 27.31 sq m. Structural parameters like density, relative density, abundance, relative abundance, frequency, relative basal area were measured based on vegetation map, prepared through satellite image and ground truthing. Association indices (Ochiai, Dice and Jaccard were measured based on 2X2 contingency/species association table. Results: Out of 10 species under 10 genera and 9 families found in the present habitat, Sonneratia caseolaris is the only mangrove tree species with 155 individuals along with other mangrove associates like Cryptocoryne ciliata, Crinum viviparum, Acanthus ilicifolius and Derris scandens. The high importance value index of Sonneratia caseolaris, Cryptocoryne ciliata, and Crinum viviparum indicated their significant role in community formation. The strong positive association of these 3 species also suggests to help in developing community in stressed environment. Conclusion: Identification of such potential mangrove habitat and study of their community dynamics would be helpful to find out the nature of mangrove establishment for future afforestation programme of threatened mangrove species.

  17. Recycling ash into the first stage of cyclone pre-heater of cement kiln.

    Science.gov (United States)

    Zhan, Ming-Xiu; Fu, Jian-Ying; Havukainen, Jouni; Chen, Tong; Li, Xiao-Dong; Yan, Jian-Hua; Buekens, Alfons

    2016-10-01

    Fly ash collected from the bag filter could be recycled into the first stage of the cyclone pre-heater of the cement kiln, resulting in the possible enrichment of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs). In this study, soxhlet fly ash (SFA) and raw meal (RM) were selected as the basis for the PCDD/F formation experiments. The levels of 2,3,7,8-PCDD/Fs formed on the SFA and RM were observed to be 2550pg/g (157pg I-TEQ/g) and 1142pg/g (55pg I-TEQ/g), respectively. While less 2,3,7,8-PCDD/Fs was detected when SFA was mixed with RM, suggesting that recycling cement kiln ash would not largely increase the concentration of PCDD/Fs in flue gas. Furthermore, the possible influencing factors on the PCDD/F formation were also investigated. The formation of 2,3,7,8-PCDD/Fs was up to 10,871pg/g (380pg I-TEQ/g) with the adding of CuCl2, which was much higher than the results of CuO and activated carbon. Most importantly, the homologue, congener and gas/particle distribution of PCDD/Fs indicated that de novo synthesis was the dominant PCDD/F formation pathway for SFA. Lastly, principal component analysis (PCA) was also conducted to identify the relationship between the compositions of reactant and the properties of PCDD/Fs produced.

  18. Ku Band Rotary Joint Design for SNG Vehicles

    Directory of Open Access Journals (Sweden)

    H. Torpi

    2015-12-01

    Full Text Available A wideband I-type rectangular waveguide rotary joint (RJ is designed, simulated and built. It has an excellent performance over the whole Ku Band (10.7-14.5 GHz where the return loss is less than -23 dB at its highest and the insertion loss is below 0.4 dB. The rotary joint is specifically designed for satellite news gathering (SNG vehicles providing elevation and azimuthal movement to the antenna and matching polarization when it is needed at the feed. It can also be used in other high power microwave applications,where rotation ability of the antenna is a must during the transmission such as radars.

  19. Incidence of instrument separation using LightSpeed rotary instruments.

    Science.gov (United States)

    Knowles, Kenneth I; Hammond, Nathan B; Biggs, Stephen G; Ibarrola, Jose L

    2006-01-01

    The use of nickel-titanium rotary instrument systems has gained popularity over the past 10 years. One of these instrument systems is the LightSpeed (LightSpeed Technology, Inc, San Antonio, TX). One drawback for all nickel-titanium rotary instruments is the incidence of instrument separation. The purpose of this study was to evaluate the incidence of nonretrievable instrument separation using the LightSpeed system in a clinical setting. A total of 3543 canals were treated over a 24 month period and during that time, 46 LightSpeed instruments were separated and found to be nonretrievable, resulting in a separation rate of 1.30%. This rate was lower than previous reported studies.

  20. A NEW DESIGN of SIX- PHASE ROTARY CONVERTER ELECTRIC MACHINE

    Directory of Open Access Journals (Sweden)

    K. G. Mohammed

    2012-12-01

    Full Text Available The aim of this research is to design a new ac rotary converter machine to convert the ac single phase voltage to six-phase voltages by using multi stages energy conversion machine. The rotary converter is composed from two main stages and is combined into one frame. These two stages are formed from three main electromagnetic components. The first component represents the input stage that enables the energy from single phase to enter and transformed by the second and third components electro-magnetically to produce six-phase voltages which at the output stage. The programs are created using MATLAB in order to calculate the required dimensions of the converter machine and its parameters for magnetic and electrical circuits.

  1. Dry coal fly ash cleaning using rotary triboelectrostatic separator

    Institute of Scientific and Technical Information of China (English)

    TAO Daniel; FAN Mao-ming; JIANG Xin-kai

    2009-01-01

    More than 80 million metric tons of fly ash is produced annually in the U.S. As coal combustion by-product. Coal fly ash can be converted to value-added products if unburned carbon is reduced to less than 2.5%. However, most of fly ash is currently landfilled as waste due to lack of efficient purification technologies to separate unburned carbon from fly ash. A rotary triboelectrostatic separator has been developed and patented recently at the University of Kentucky with unique features. Several fly ash samples have been used to understand the effects of major process parameters on the separation performance. The results show that compared to existing triboelectrostatic separators, the rotary triboelectrostatic separator has significant advantages in particle charging efficiency, solids throughput, separation efficiency, applicable particle size range.

  2. Design and analysis of a rotary motion controller

    Directory of Open Access Journals (Sweden)

    Julio Cesar Caye

    2015-12-01

    Full Text Available This paper presents the design of a rotary motion controller based on the peritrochoid geometry of the rotary (Wankle engine. It uses an orifice limited flow of incompressible fluid between the chambers of the Wankle-type geometry to control the rotation of the rotor. The paper develops the theory of operation and then implements the design as a Matlab model to simulate the motion control under various conditions. It is found that the time to reach stabilised motion is determined by the orifice size and fluid density. When stabilised motion is achieved, the motion dependence on material and geometry factors is determined by the orifice flow equation. The angular velocity is also found to have a square root dependence on the applied torque when in the stabilised regime.

  3. Development and testing of a rotary solar engine. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Kanaly, D. B.

    1983-01-01

    A rotary solar engine has been constructed and tested. By sealing Freon (having the environmentally safe composition rather than the conventionally used harmful composition) in its bellows instead of air, sufficiently consistent operation can be achieved to serve the purely mechanical rotary light-load or no-load markets. Although its power efficiency is not sufficient to make it competitive as a prime power generator, even for power outputs as low as a few ounce inches per minute, it simplicity and reliability make it an attractive self-powered source of mechanical control power for critical slow speed actuators. Its simplicity and low cost make it particularly attractive for the small (less than 10 in/sup 3/) display markets. Other markets may now be identified, now that its strength/limitations are known.

  4. A Diagnostic System for Speed-Varying Motor Rotary Faults

    Directory of Open Access Journals (Sweden)

    Chwan-Lu Tseng

    2014-01-01

    Full Text Available This study proposed an intelligent rotary fault diagnostic system for motors. A sensorless rotational speed detection method and an improved dynamic structural neural network are used. Moreover, to increase the convergence speed of training, a terminal attractor method and a hybrid discriminant analysis are also adopted. The proposed method can be employed to detect the rotary frequencies of motors with varying speeds and can enhance the discrimination of motor faults. To conduct the experiments, this study used wireless sensor nodes to transmit vibration data and employed MATLAB to write codes for functional modules, including the signal processing, sensorless rotational speed estimation, neural network, and stochastic process control chart. Additionally, Visual Basic software was used to create an integrated human-machine interface. The experimental results regarding the test of equipment faults indicated that the proposed novel diagnostic system can effectively estimate rotational speeds and provide superior ability of motor fault discrimination with fast training convergence.

  5. 窑法磷酸中磷酸钙对P2O5反吸过程%Reactions between P2O5 and calcium phosphate in kiln phosphoric acid

    Institute of Scientific and Technical Information of China (English)

    吕莉; 梁斌; 刘强; 刘维燥; 杨宏辉; 吴潘; 李春

    2016-01-01

    Side reactions of gaseous product P2O5 with phosphate ores (so-called P2O5 back absorption) in rotary kiln produce large quantities of low melting point solid products, which could form a kiln ring, block material flow and cause unstable operation of the kiln. The back absorption of gaseous P2O5 with calcium phosphate was studied at different temperatures and the products were characterized for P2O5 content, morphology, phase composition, structure and thermal stability by chemical analysis and other techniques of SEM, XRD, IR, Raman, TG and DSC. The experimental results show that temperature significantly affected the back absorption, which was occurred above 500℃. Calcium metaphosphate was formed at 500—900℃ with almost pure calcium metaphosphate at 900℃. Calcium metaphosphate decomposed into calcium pyrophosphate and P2O5at 1000—1300℃ with almost pure calcium pyrophosphate at 1300℃.%窑法磷酸生产中,气体产物 P2O5与磷矿发生副反应(俗称 P2O5反吸)生成大量低熔点物料,导致窑内结圈堵料,造成生产装置不能稳定运行。以磷酸钙与 P2O5的反应为研究对象,采用化学分析与 SEM、XRD、IR、Raman、TG及DSC等表征手段对不同温度下该反应产物的P2O5含量、形貌、物相组成、结构及热稳定性能等进行研究,探讨磷矿对P2O5的反吸行为。研究表明,反吸过程与反应温度密切相关,磷酸钙与P2O5在500℃以上发生反应,在500~900℃时,磷酸钙与P2O5反应生成偏磷酸钙,900℃反吸产物几乎为纯偏磷酸钙;在1000~1300℃时,反吸产物偏磷酸钙分解为稳定的焦磷酸钙,同时释放出P2O5气体,1300℃时反吸产物几乎为纯焦磷酸钙。

  6. Mathematical modeling of a rotary hearth coke calciner

    Directory of Open Access Journals (Sweden)

    Hilde C. Meisingset

    1995-10-01

    Full Text Available A mathematical model of a rotary hearth coke calciner is developed. The model is based on first principles including the most important dynamic phenomena. The model is a thermodynamic model involving heat and mass transfer and chemical reactions. Fundamental mass and energy balance equations for the coke phase, the gas phase and the lining are formulated. For the gas phase, a stationary model is used. The equations are solved numerically, and simulated temperature profiles are shown in this paper.

  7. Experimental results for a novel rotary active magnetic regenerator

    DEFF Research Database (Denmark)

    Engelbrecht, Kurt; Eriksen, Dan; Bahl, Christian

    2012-01-01

    in a solid refrigerant rather than the temperature change that occurs when a gas is compressed/expanded. This paper presents the general considerations for the design and construction of a high frequency rotary AMR device. Experimental results are presented at various cooling powers for a range of operating...... conditions near room temperature. The device exhibited a no-load temperature span of over 25 K and can absorb a 100 W cooling load at a 20.5 K temperature span....

  8. Piezoelectric Versus Conventional Rotary Techniques for Impacted Third Molar Extraction

    Science.gov (United States)

    Jiang, Qian; Qiu, Yating; Yang, Chi; Yang, Jingyun; Chen, Minjie; Zhang, Zhiyuan

    2015-01-01

    Abstract Impacted third molars are frequently encountered in clinical work. Surgical removal of impacted third molars is often required to prevent clinical symptoms. Traditional rotary cutting instruments are potentially injurious, and piezosurgery, as a new osteotomy technique, has been introduced in oral and maxillofacial surgery. No consistent conclusion has been reached regarding whether this new technique is associated with fewer or less severe postoperative sequelae after third molar extraction. The aim of this study was to compare piezosurgery with rotary osteotomy techniques, with regard to surgery time and the severity of postoperative sequelae, including pain, swelling, and trismus. We conducted a systematic literature search in the Cochrane Library, PubMed, Embase, and Google Scholar. The eligibility criteria of this study included the following: the patients were clearly diagnosed as having impacted mandibular third molars; the patients underwent piezosurgery osteotomy, and in the control group rotary osteotomy techniques, for removing impacted third molars; the outcomes of interest include surgery time, trismus, swelling or pain; the studies are randomized controlled trials. We used random-effects models to calculate the difference in the outcomes, and the corresponding 95% confidence interval. We calculated the weighted mean difference if the trials used the same measurement, and a standardized mean difference if otherwise. A total of seven studies met the eligibility criteria and were included in our analysis. Compared with rotary osteotomy, patients undergoing piezosurgery experienced longer surgery time (mean difference 4.13 minutes, 95% confidence interval 2.75–5.52, P trismus in the piezosurgery groups. The number of included randomized controlled trials and the sample size of each trial were relatively small, double blinding was not possible, and cost analysis was unavailable due to a lack of data. Our meta-analysis indicates that although

  9. Development of a rotary instrumentation system, phase 2

    Science.gov (United States)

    Adler, A.; Skidmore, W.

    1982-12-01

    A rotary instrumentation system which consists of ruggedized miniature telemetry transmitters installed on the rotating shaft of a gas turbine engine to telemeter the outputs of sensors (strain gages, thermocouples, etc.) on rotating engine components was designed. A small prototype system, which demonstrates the capabilities of performing in the intended environment and demonstrates that the system is expandable to handle about 100 data channels was developed.

  10. A Short Study of Large Rotary Forged Cylinders

    Science.gov (United States)

    1979-06-01

    Bottom) 7 Microstructure at mid-wall of reheat treated rotary 25 forged cylinders - Martensite- Bainite 8 Martensitic microstructure of (a) normalized...also was unsatisfactory (Table 2). The microstructure at the mid-wall of both the top and bottom showed evidence of ferrite and bainite (Figs. 1 and...austenitized, and of bainite , showing that the material transformed to austenite had been in- adequately quenched, since martensite is the desired product

  11. Plastic forming behavior of axisymmetric bimetal products with rotary swaging

    Institute of Scientific and Technical Information of China (English)

    Song Tao; Zhao Shengdun; Yan Guanhai; Liu Hongbao

    2013-01-01

    In this paper,an elasto-viscoplastic three-dimension (3D) finite element model is developed to simulate the processing of bimetal tube with rotary swaging.Through simulation,the effects of high-frequency pulse stroking on the distribution and histories of stress,stain and loading are clarified.The stress in inner tube is compressive and higher than the minimum bonding force.Meanwhile,the stiffness of inner tube impacts outer tube extension in length.

  12. Rotary Ultrasonic Machining of Poly-Crystalline Cubic Boron Nitride

    OpenAIRE

    2014-01-01

    Poly-crystalline cubic boron nitride (PCBN) is one of the hardest material. Generally, so hard materials could not be machined by conventional machining methods. Therefore, for this purpose, advanced machining methods have been designed. Rotary ultrasonic machining (RUM) is included among them. RUM is based on abrasive removing mechanism of ultrasonic vibrating diamond particles, which are bonded on active part of rotating tool. It is suitable especially for machining hard and brittle materia...

  13. A mechanistic ultrasonic vibration amplitude model during rotary ultrasonic machining of CFRP composites.

    Science.gov (United States)

    Ning, Fuda; Wang, Hui; Cong, Weilong; Fernando, P K S C

    2017-04-01

    Rotary ultrasonic machining (RUM) has been investigated in machining of brittle, ductile, as well as composite materials. Ultrasonic vibration amplitude, as one of the most important input variables, affects almost all the output variables in RUM. Numerous investigations on measuring ultrasonic vibration amplitude without RUM machining have been reported. In recent years, ultrasonic vibration amplitude measurement with RUM of ductile materials has been investigated. It is found that the ultrasonic vibration amplitude with RUM was different from that without RUM under the same input variables. RUM is primarily used in machining of brittle materials through brittle fracture removal. With this reason, the method for measuring ultrasonic vibration amplitude in RUM of ductile materials is not feasible for measuring that in RUM of brittle materials. However, there are no reported methods for measuring ultrasonic vibration amplitude in RUM of brittle materials. In this study, ultrasonic vibration amplitude in RUM of brittle materials is investigated by establishing a mechanistic amplitude model through cutting force. Pilot experiments are conducted to validate the calculation model. The results show that there are no significant differences between amplitude values calculated by model and those obtained from experimental investigations. The model can provide a relationship between ultrasonic vibration amplitude and input variables, which is a foundation for building models to predict other output variables in RUM.

  14. Behavioral changes in preschoolers treated with/without rotary instruments

    Science.gov (United States)

    Maru, Viral Pravin; Kumar, Amit; Badiyani, Bhumika Kamal; Sharma, Anant Raghav; Sharma, Jitendra; Dobariya, Chintan Vinodbhai

    2014-01-01

    Background: Behavioral dentistry is an interdisciplinary science which needs to be learned, practiced, and reinforced in order to provide quality dental care in children. Aim: To assess the anxiety experienced during dental treatment in preschool children with/without rotary instruments using behavioral scale. Study and Design: Sixty pediatric patients of preschool age with bilateral occlusal carious lesions extending into dentin were selected for the study. Carious lesions were removed using conventional rotary instruments on one side and Papacarie – chemomechanical caries removal of approach on contra lateral side. Both cavities were restored with glass ionomer cement (Fuji IX). Anxiety scores were determined using ‘Modified Child Dental Anxiety Scale’ (Wong et al, 1998) during the various clinical stages of the treatment course. Results: Children experienced relaxed behavior when subjected to Papacarie method of caries removal compared to conventional method using rotary instruments. Conclusion: This study helped us to provide behavioral measures and introduce children to dentistry in a nonthreatening setting. PMID:25254189

  15. Rotation of artificial rotor axles in rotary molecular motors.

    Science.gov (United States)

    Baba, Mihori; Iwamoto, Kousuke; Iino, Ryota; Ueno, Hiroshi; Hara, Mayu; Nakanishi, Atsuko; Kishikawa, Jun-Ichi; Noji, Hiroyuki; Yokoyama, Ken

    2016-10-04

    F1- and V1-ATPase are rotary molecular motors that convert chemical energy released upon ATP hydrolysis into torque to rotate a central rotor axle against the surrounding catalytic stator cylinder with high efficiency. How conformational change occurring in the stator is coupled to the rotary motion of the axle is the key unknown in the mechanism of rotary motors. Here, we generated chimeric motor proteins by inserting an exogenous rod protein, FliJ, into the stator ring of F1 or of V1 and tested the rotation properties of these chimeric motors. Both motors showed unidirectional and continuous rotation, despite no obvious homology in amino acid sequence between FliJ and the intrinsic rotor subunit of F1 or V1 These results showed that any residue-specific interactions between the stator and rotor are not a prerequisite for unidirectional rotation of both F1 and V1 The torque of chimeric motors estimated from viscous friction of the rotation probe against medium revealed that whereas the F1-FliJ chimera generates only 10% of WT F1, the V1-FliJ chimera generates torque comparable to that of V1 with the native axle protein that is structurally more similar to FliJ than the native rotor of F1 This suggests that the gross structural mismatch hinders smooth rotation of FliJ accompanied with the stator ring of F1.

  16. Multi-Fuel Rotary Engine for General Aviation Aircraft

    Science.gov (United States)

    Jones, C.; Ellis, D. R.; Meng, P. R.

    1983-01-01

    Design studies, conducted for NASA, of Advanced Multi-fuel General Aviation and Commuter Aircraft Rotary Stratified Charge Engines are summarized. Conceptual design studies of an advanced engine sized to provide 186/250 shaft KW/HP under cruise conditions at 7620/25,000 m/ft. altitude were performed. Relevant engine development background covering both prior and recent engine test results of the direct injected unthrottled rotary engine technology, including the capability to interchangeably operate on gasoline, diesel fuel, kerosene, or aviation jet fuel, are presented and related to growth predictions. Aircraft studies, using these resultant growth engines, define anticipated system effects of the performance and power density improvements for both single engine and twin engine airplanes. The calculated results indicate superior system performance and 30 to 35% fuel economy improvement for the Rotary-engine airplanes as compared to equivalent airframe concept designs with current baseline engines. The research and technology activities required to attain the projected engine performance levels are also discussed.

  17. Fragmentation of Newtonian and viscoelastic liquids during rotary atomization

    Science.gov (United States)

    Keshavarz, Bavand; Moore, John; Houze, Eric; Koerner, Michael; McKinley, Gareth; MIT Collaboration; Axalta Coating Systems Collaboration

    2015-11-01

    Animals drying their wet fur by rapidly shaking their body and rotary atomization in paint coating are just a few examples in which centripetal acceleration is used to disintegrate liquid films into smaller fragments. Narrower size distributions and well-defined geometrical fluid pathlines (similar to the involute of a circle) are the main advantages of this type of atomization as compared to air-assisted atomization. Despite these inherent advantages there is a paucity of fundamental knowledge about the roles of fluid rheology in this process. We study the effects of viscosity by performing rotary atomization tests on silicone oils with a wide range of viscosities (1-1000 mPa.s). Viscoelastic effects are also probed by spraying solutions of polyethylene oxide (PEO) dissolved in water at different concentrations. Our results show that understanding the effects of liquid properties on the instabilities that control rotary atomization (primarily Rayleigh-Taylor instability during the ligament formation followed by Rayleigh-Plateau instability during droplet pinch-off) can help us understand the resulting fragment size distributions.

  18. Fatigue behavior of lubricated Ni-Ti endodontic rotary instruments

    Directory of Open Access Journals (Sweden)

    A. Brotzu

    2014-04-01

    Full Text Available The use of Ni-Ti alloys in the practice of endodontic comes from their important properties such as shape memory and superelasticity phenomena, good corrosion resistance and high compatibility with biological tissues. In the last twenty years a great variety of nickel-titanium rotary instruments, with various sections and taper, have been developed and marketed. Although they have many advantages and despite their increasing popularity, a major concern with the use of Ni-Ti rotary instruments is the possibility of unexpected failure in use due to several reasons: novice operator handling, presence manufacturing defects, fatigue etc. Recently, the use of an aqueous gel during experimental tests showed a longer duration of the instruments. The aim of the present work is to contribute to the study of the fracture behavior of these endodontic rotary instruments particularly assessing whether the use of the aqueous lubricant gel can extend their operative life stating its reasons. A finite element model (FEM has been developed to support the experimental results. The results were rather contradictory, also because the Perspex (Poly-methyl methacrylate, PMMA cannot simulate completely the dentin mechanical behavior; however the results highlight some interesting points which are discussed in the paper.

  19. Fluorescence of primary dentine after chemomechanical and conventional rotary excavation.

    Science.gov (United States)

    Corrêa, F N P; Rocha, R O; Soares, F Z M; Rodrigues-Filho, L E; Rodrigues, C R M

    2008-09-01

    This was to compare fluorescence values of dentine remaining after caries removal using chemomechanical systems and conventional rotary methods. In vitro study. 30 extracted primary teeth with proximal carious cavities were divided into three groups according to caries removal method: Carisolv, Papacarie and conventional low speed rotary burs. Carious (initial) and remaining (final) dentine evaluations were assessed by visual-tactile examination and DIAGNOdent. Transversal microhardness (TMH) of remaining dentine was evaluated. Fluorescence and TMH values were submitted to two-way ANOVA and the post hoc Tukey test (alpha = 0.05) and Pearson's linear correlation. Two-way ANOVA revealed that fluorescence values were similar between conventional rotary excavation, Carisolv and Papacarie groups (p = 0.0542). No statistically significant differences (p = 0.1147) were found to TMH values. No correlation was found between fluorescence and TMH values (r = -0.0273). All caries excavation methods resulted in similar remaining dentine fluorescence values. No correlation was found between fluorescence values and TMH of remaining dentine.

  20. Robustness of the rotary catalysis mechanism of F1-ATPase.

    Science.gov (United States)

    Watanabe, Rikiya; Matsukage, Yuki; Yukawa, Ayako; Tabata, Kazuhito V; Noji, Hiroyuki

    2014-07-11

    F1-ATPase (F1) is the rotary motor protein fueled by ATP hydrolysis. Previous studies have suggested that three charged residues are indispensable for catalysis of F1 as follows: the P-loop lysine in the phosphate-binding loop, GXXXXGK(T/S); a glutamic acid that activates water molecules for nucleophilic attack on the γ-phosphate of ATP (general base); and an arginine directly contacting the γ-phosphate (arginine finger). These residues are well conserved among P-loop NTPases. In this study, we investigated the role of these charged residues in catalysis and torque generation by analyzing alanine-substituted mutants in the single-molecule rotation assay. Surprisingly, all mutants continuously drove rotary motion, even though the rotational velocity was at least 100,000 times slower than that of wild type. Thus, although these charged residues contribute to highly efficient catalysis, they are not indispensable to chemo-mechanical energy coupling, and the rotary catalysis mechanism of F1 is far more robust than previously thought.

  1. Undergraduates’ opinion after 5-year experience with rotary endodontic instruments

    Directory of Open Access Journals (Sweden)

    Flávia Sens Fagundes Tomazinho

    2011-01-01

    Full Text Available Introduction: Dentistry evolution in the past few years has revolutionized daily practice in some specialties. One of these revolutions has occurred in Endodontics due to the advancement of rotary techniques for root canal preparation and its subsequent incorporation into the teaching of Dentistry undergraduates. Objective: The aim of this study was to report a 5-year experience on the undergraduate laboratorial and clinical use of rotary endodontic preparation at a private university. Material and methods: Data survey was performed by using a questionnaire composed of nine objective questions; the questionnaire was answered by the undergraduates. Results: The results showed a positive acceptance regarding the undergraduate teaching of the rotary technique (94.7%. The following advantages were highlighted: faster root canal preparation (91.6% and reduction of patient’s stress (80.9%. Conclusion: It can be concluded that the experience with the two undergraduate groups was excellent due to the high acceptance level of the new technique by the students.

  2. Virtual Prototyping and Development of Rotary Field Ferrite Phase Shifter

    Directory of Open Access Journals (Sweden)

    Meenakshi Aggarwal

    2016-03-01

    Full Text Available Review of the virtual prototyping and physical development of the rotary field ferrite phase shifter is presented. A description of the basic principle of operation of the rotary field ferrite phase shifter has been given along with the key aspects about the design and virtual prototyping of various parts of the phase shifter viz ferrite rod, yoke, polarisers and matching section using HFSS and 3-D Maxwell softwares. Calibrated simulation performance of the phase shifters is presented and it shows good agreement with physical measurement results. Three prototypes and one hundred production capable phase shifter modules were fabricated, functionally tested and RF characterised. This is an indigenous development of the physical prototypes of rotary field class of ferrite phase shifters of C-band. This class of ferrite phase shifters finds application in phased array radars, such as battery level radar and weapon locating radar, because of its high phase accuracy and high power handling capability.Defence Science Journal, Vol. 66, No. 2, March 2016, pp. 156-161, DOI: http://dx.doi.org/10.14429/dsj.66.9309

  3. FLIR systems submicro rotary stirling cycle IDCA for imaging systems

    Science.gov (United States)

    Uri, Bin-Nun

    2011-06-01

    The advantages of the common Rotary Stirling cycle coolers over the Split Stirling Linear are the overall size, light weight, low cooler input power and high efficiency. The main disadvantage has always been self induced vibration. Self induced vibration is a major consideration in the design of stabilized IR imaging systems/(GIMBALS) due to the effect it has on image quality i.e. Jitter. The "irregular shape" of the Rotary cooling engine attached to the payload and optics is also a problem in terms of the limits it has on optical system size. To address these issues, FLIR Systems Inc in Boston MA, developed a new rotary Stirling cycle cooling engine known as the FLIR Submicro Cooler. The Submicro is now in production and has been applied in a few products especially in FLIR"S smallest GIMBAL which measures 7.0 inch in spherical diameter. In this paper we discuss the improvements made in terms of IDCA implementation in stabilized imaging systems.

  4. Design analysis of rotary turret of poucher machine

    Directory of Open Access Journals (Sweden)

    Jigar G. Patel

    2016-09-01

    Full Text Available This paper present design analysis of rotary turret plate of 5 kg capacity for food product packaging machine. The turret plate has been designed considering two different criteria, first one is inertia force approach with only self-weight of turret plate and second is with mass of pouches. A 3-dimenssional CAD model of rotary turret assembly has been prepared in using solid modelling packages CRE-O. The finite element analysis (FEA of turret plate has been carried out using analysis software ANSYS 15.0. Consideration of inertia force is one of the criteria to analyze the performance and behaviour of component in working condition. The rotational velocity is applied at the central axis of turret and friction less support is applied on inner surface, where shaft is being attached. Also, pressure is applied on the same surface to incorporate the shrink fit condition of the assembly of turret plate with shaft. The boundary conditions as fixed support have been considered at the different sixteen faces, where bolts have been attached. The obtained simulation results for induced stress, deformation and strain depict that the modified design of rotary turret plate is well within the allowable stress limits of considered material. And, further optimization can be performed for topological and strength based more efficient design of turret plate.

  5. Numerical Analysis on Combustion Characteristic of Leaf Spring Rotary Engine

    Directory of Open Access Journals (Sweden)

    Yan Zhang

    2015-08-01

    Full Text Available The purpose of this paper is to investigate combustion characteristics for rotary engine via numerical studies. A 3D numerical model was developed to study the influence of several operative parameters on combustion characteristics. A novel rotary engine called, “Leaf Spring Rotary Engine”, was used to illustrate the structure and principle of the engine. The aims are to (1 improve the understanding of combustion process, and (2 quantify the influence of rotational speed, excess air ratio, initial pressure and temperature on combustion characteristics. The chamber space changed with crankshaft rotation. Due to the complexity of chamber volume, an equivalent modeling method was presented to simulate the chamber space variation. The numerical simulations were performed by solving the incompressible, multiphase Unsteady Reynolds-Averaged Navier–Stokes Equations via the commercial code FLUENT using a transport equation-based combustion model; a realizable  turbulence model and finite-rate/eddy-dissipation model were used to account for the effect of local factors on the combustion characteristics.

  6. Design of an Improved Type Rotary Inductive Coupling Structure for Rotatable Contactless Power Transfer System

    Directory of Open Access Journals (Sweden)

    Lee Jia-You

    2015-01-01

    Full Text Available This paper is aimed at analyzing the rotary inductive coupling structure of contactless rotary transformer. The main feature of the proposed rotatable contactless power transfer system is which winding is coaxial-interlayered for improving the magnetic coupling capability. There is no ferrite core used in the secondary-side of the rotary inductive coupling structure, this helps to ease the exerted force that is stress by the secondary-side on spindle. In order to verify the feasibility of the proposed contactless power transfer system for rotary applications, an inductive powered rotary machinery and the control system have been integrated. The experimental results show that the maximum power transfer efficiency of the proposed rotary inductive coupling structure is about 94.8%. The maximum output power received in the load end is 1030 W with transmission efficiency of 88%.

  7. Reducing firing of an early pottery making kiln at Batán Grande, Peru: A Mössbauer study

    Science.gov (United States)

    Wagner, U.; Gebhard, R.; Häusler, W.; Hutzelmann, T.; Riederer, J.; Shimada, I.; Sosa, J.; Wagner, F. E.

    1999-11-01

    Material from field firing experiments using a 2,700-year old Formative kiln at Batán Grande, Peru, was studied by X-ray diffraction and Mössbauer spectroscopy. The experiments explore the technology involved in producing the gray and black reduced ware for which Cupisnique and other Formative ceramics are justly known. During firing, the iron-bearing compounds in clays undergo characteristic changes which depend on kiln temperature and atmosphere. These changes can be observed in the Mössbauer spectra. By comparing spectra of an appropriate clay fired in field experiments and in the laboratory with the spectra of ancient ceramics, a description of Formative firing techniques in a reducing environment is attempted.

  8. Reasons for the Decline of Yue Kilns%试析越窑衰落的原因

    Institute of Scientific and Technical Information of China (English)

    白亚松

    2011-01-01

    越窑是中国历史上最早的青瓷名窑之一,它的衰落不仅有自身的原因,还受到外部因素的影响.本文从内外因两个方面对其衰落的原因进行了分析与探讨,旨在揭示历史真相,并给当今的陶瓷业界以启示.%Yue Kilns were one of the earliest kilns for firing celadon wares in Chinese history. They precipitously declined not only for their own reasons, but also for the influence from the outside. This paper is to explore the reasons of their decline from the inside and the outside to disclose the historical truth behind it and to provide some reference for contemporary ceramic communities.

  9. Osteotomy in direct sinus lift. A comparative study of the rotary technique and ultrasound

    National Research Council Canada - National Science Library

    Peñarrocha-Diago, María; Peñarrocha-Diago, Miguel; Sanchez-Recio, Cristina; Peñarrocha-Oltra, David; Romero-Millán, Javier

    2012-01-01

    The present study investigates sinus membrane rupture in direct maxillary sinus lift with the rotary technique and with ultrasound, examining the survival of implants placed after sinus augmentation...

  10. The study of Influencing Maintenance Factors on Failures of Two gypsum Kilns by Failure Modes and Effects Analysis (FMEA

    Directory of Open Access Journals (Sweden)

    Iraj Alimohammadi

    2014-06-01

    Full Text Available Developing technology and using equipment in Iranian industries caused that maintenance system would be more important to use. Using proper management techniques not only increase the performance of production system but also reduce the failures and costs. The aim of this study was to determine the quality of maintenance system and the effects of its components on failures of kilns in two gypsum production companies using Failure Modes and Effects Analysis (FMEA. Furthermore the costs of failures were studied. After the study of gypsum production steps in the factories, FMEA was conducted by the determination of analysis insight, information gathering, making list of kilns’ component and filling up the FMEA’s tables. The effects of failures on production, how to fail, failure rate, failure severity, and control measures were studied. The evaluation of maintenance system was studied by a check list including questions related to system components. The costs of failures were determined by refer in accounting notebooks and interview with the head of accounting department. It was found the total qualities of maintenance system in NO.1 was more than NO.2 but because of lower quality of NO.1’s kiln design, number of failures and their costs were more. In addition it was determined that repair costs in NO.2’s kiln were about one third of NO.1’s. The low severity failures caused the most costs in comparison to the moderate and low ones. The technical characteristics of kilns were appeared to be the most important factors in reducing of failures and costs.

  11. Change Mechanism in Property and Microstruture of Magnesite—chrome Brick for Use in Super H—T Tunnel Kiln

    Institute of Scientific and Technical Information of China (English)

    SHAOYang; SUNJu; 等

    1998-01-01

    On the basis of determination of property and microstructure of two kinds of primary MgO-Cr2O3 bricks and residual magnesite-chrome bricks for super H-T tunnel kiln,combining with the both residul bricks's application result,the paper expounds the change mechanism of the two kinds of magnesite-chrome bricks during the operation period,especially stresses the advantages of low Cr2O3 MgO-Cr2O3 bricks.

  12. Pilot Greenhouse

    CERN Multimedia

    1983-01-01

    This pilot greenhouse was built in collaboration with the "Association des Maraichers" of Geneva in the frame of the study for making use of the heat rejected as warm water by CERN accelerators and experiments. Among other improvements, more automated and precise regulation systems for heating and ventilation were developed. See also 8305598X.

  13. An engineering assessment of the burning of the combustible fraction of construction and demolition wastes in a redundant brick kiln.

    Science.gov (United States)

    Chang, N B; Lin, K S; Sun, Y P; Wang, H P

    2001-12-01

    This paper confirms both technical feasibility and economic potential via the use of redundant brick kilns as an alternative option for disposal of the combustible fractions of construction and demolition wastes by a three-stage analysis. To assess such an idea, one brick kiln was selected for performing an engineering feasibility study. First of all, field sampling and lab-analyses were carried out to gain a deeper understanding of the physical, chemical, and thermodynamic properties of the combustible fractions of construction and demolition wastes. Kinetic parameters for the oxidation of the combustible fractions of construction and demolition wastes were therefore numerically calculated from the weight loss data obtained through a practice of thermogravimetric analyzer (TGA). Secondly, an engineering assessment for retrofitting the redundant brick kiln was performed based on integrating several new and existing unit operations, consisting of waste storage, shredding, feeding, combustion, flue gas cleaning, and ash removal. Such changes were subject to the operational condition in accordance with the estimated mass and energy balances. Finally, addressing the economic value of energy recovery motivated a renewed interest to convert the combustible fractions of construction and demolition wastes into useful hot water for secondary uses.

  14. Heavy metals in brick kiln located area using atomic absorption spectrophotometer: a case study from the city of Peshawar, Pakistan.

    Science.gov (United States)

    Ishaq, M; Khan, Murad Ali; Jan, F Akbar; Ahmad, I

    2010-07-01

    Environmental pollution is one of the burning issues of the world. In developed countries, there are lot of awareness about the environment and the impact of various industries on their life and surroundings. A little has been done in this direction in developing countries. In Pakistan, a big problem is the rapid conglomeration of the brick kilns in the outskirts of nearly all the urban centers to cope with the rapid construction work in big cities. A huge amount of low-grade coal or rubber tires is used as fuel in a very non-scientific manner. The purpose of the present study was to look into the impact of the brick kilns on the different aspects of environmental pollution caused by these kilns. Concentration of metals Cu, Co, Zn, Pb, Cr, Ni, Cd, and Mn were measured on 36 soil samples collected from the area and the same number of plant samples in order to establish the distribution of heavy metals in the area and to determine the effect of this distribution on the surrounding atmosphere and the possible effects on human life.

  15. Rapid coastal subsidence in the central Ganges-Brahmaputra Delta (Bangladesh) since the 17th century deduced from submerged salt-producing kilns

    Science.gov (United States)

    Hanebuth, T. J.; Kudrass, H.; Linstädter, J.; Islam, B.; Zander, A. M.

    2013-12-01

    The densely populated low lying Ganges-Brahmaputra Delta is highly vulnerable to the global sea-level rise. In order to estimate the subsidence of the delta over historical time scales, we examined submerged salt-producing kiln sites in the coastal Sundarbans. These kilns were built just above the previous winterly spring high-tide level, but are currently located ~155 × 15 cm below the corresponding modern level. According to optically stimulated luminescence (OSL) dating, the kilns were ultimately fired ~300 years ago (1705 × 35 AD) and salt production was terminated abruptly by a catastrophic event (major cyclone), which affected the kiln sites at different levels and locations. Two particular buried mangrove root horizons 80 cm below this kiln level also indicate catastrophic scenarios (probably subsidence events related to a regional earthquake). AMS-14C ages measured on the charcoal layers at the kiln's bases and on these associated mangrove stump horizons support the OSL dates. Based on the respective elevations of these kiln and mangrove palaeo-horizons and on the ages, the 300-year-average rate of sinking of the outer delta is 5.2 × 1.2 mm/a, which includes 0.8 mm/a of eustatic sea-level rise over this historical period. Expecting further acceleration of the eustatic sea-level rise of up to 7 mm/a, we calculate a rise in relative sea level of up to 8.9 × 3.3 mm/a for the next few decased, which will dramatically aggravate the already present problematic situation. Only a prudently-managed control of sediment accretion will keep southern Bangladesh above the sea level. (Hanebuth et al., Geology, Sept 2013, doi: 10.1130/G34646.1.)

  16. Experimental and Numerical Investigation of an Axial Rotary Blood Pump.

    Science.gov (United States)

    Schüle, Chan Yong; Thamsen, Bente; Blümel, Bastian; Lommel, Michael; Karakaya, Tamer; Paschereit, Christian Oliver; Affeld, Klaus; Kertzscher, Ulrich

    2016-04-18

    Left ventricular assist devices (LVADs) have become a standard therapy for patients with severe heart failure. As low blood trauma in LVADs is important for a good clinical outcome, the assessment of the fluid loads inside the pump is critical. More specifically, the flow features on the surfaces where the interaction between blood and artificial material happens is of great importance. Therefore, experimental data for the near-wall flows in an axial rotary blood pump were collected and directly compared to computational fluid dynamic results. For this, the flow fields based on unsteady Reynolds-averaged Navier-Stokes simulations-computational fluid dynamics (URANS-CFD) of an axial rotary blood pump were calculated and compared with experimental flow data at one typical state of operation in an enlarged model of the pump. The focus was set on the assessment of wall shear stresses (WSS) at the housing wall and rotor gap region by means of the wall-particle image velocimetry technique, and the visualization of near-wall flow structures on the inner pump surfaces by a paint erosion method. Additionally, maximum WSS and tip leakage volume flows were measured for 13 different states of operation. Good agreement between CFD and experimental data was found, which includes the location, magnitude, and direction of the maximum and minimum WSS and the presence of recirculation zones on the pump stators. The maximum WSS increased linearly with pressure head. They occurred at the upstream third of the impeller blades and exceeded the critical values with respect to hemolysis. Regions of very high shear stresses and recirculation zones could be identified and were in good agreement with simulations. URANS-CFD, which is often used for pump performance and blood damage prediction, seems to be, therefore, a valid tool for the assessment of flow fields in axial rotary blood pumps. The magnitude of maximum WSS could be confirmed and were in the order of several hundred Pascal.

  17. Estimation of drying parameters in rotary dryers using differential evolution

    Energy Technology Data Exchange (ETDEWEB)

    Lobato, F S; Jr, V Steffen; Barrozo, M A S; Arruda, E B, E-mail: vsteffen@mecanica.ufu.br, E-mail: masbarrozo@ufu.br

    2008-11-01

    Inverse problems arise from the necessity of obtaining parameters of theoretical models to simulate the behavior of the system for different operating conditions. Several heuristics that mimic different phenomena found in nature have been proposed for the solution of this kind of problem. In this work, the Differential Evolution Technique is used for the estimation of drying parameters in realistic rotary dryers, which is formulated as an optimization problem by using experimental data. Test case results demonstrate both the feasibility and the effectiveness of the proposed methodology.

  18. FLOW CHARACTERISTICS FORMATION OF POWER STEERING WITH ROTARY DISTRIBUTOR

    OpenAIRE

    Mikhailov, V; E. Strock

    2012-01-01

    In order to obtain an adequate mathematical model of vehicle hydro-mechanical steering which is  equipped with a steering mechanism combined with power steering and a rotary distributor  it is initially   necessary to get current consumption values in the units of hydraulic scheme which are determined by dynamic changes of flow passages of pressure and drain circuits according to turning angle of the distributor. Such characteristics are usually determined experimentally.The paper  proposes  ...

  19. A rotary electromagnetic microgenerator for energy harvesting from human motions

    Directory of Open Access Journals (Sweden)

    Mehdi Niroomand

    2016-08-01

    Full Text Available In this paper, a rotary electromagnetic microgenerator is analyzed, designed and built. This microgenerator can convert human motions to electrical energy. The small size and use of a pendulum mechanism without gear are two main characteristics of the designed microgenerator. The generator can detect small vibrations and produce electrical energy. The performance of this microgenerator is evaluated by being installed peak-to-peak during normal walking. Also, the maximum harvested electrical energy during normal walking is around 416.6 μW. This power is sufficient for many applications.

  20. System and method for cooling a superconducting rotary machine

    Science.gov (United States)

    Ackermann, Robert Adolf; Laskaris, Evangelos Trifon; Huang, Xianrui; Bray, James William

    2011-08-09

    A system for cooling a superconducting rotary machine includes a plurality of sealed siphon tubes disposed in balanced locations around a rotor adjacent to a superconducting coil. Each of the sealed siphon tubes includes a tubular body and a heat transfer medium disposed in the tubular body that undergoes a phase change during operation of the machine to extract heat from the superconducting coil. A siphon heat exchanger is thermally coupled to the siphon tubes for extracting heat from the siphon tubes during operation of the machine.

  1. NASA Subsonic Rotary Wing Project - Structures and Materials Discipline

    Science.gov (United States)

    Halbig, Michael C.; Johnson, Susan M.

    2008-01-01

    The Structures & Materials Discipline within the NASA Subsonic Rotary Wing Project is focused on developing rotorcraft technologies. The technologies being developed are within the task areas of: 5.1.1 Life Prediction Methods for Engine Structures & Components 5.1.2 Erosion Resistant Coatings for Improved Turbine Blade Life 5.2.1 Crashworthiness 5.2.2 Methods for Prediction of Fatigue Damage & Self Healing 5.3.1 Propulsion High Temperature Materials 5.3.2 Lightweight Structures and Noise Integration The presentation will discuss rotorcraft specific technical challenges and needs as well as details of the work being conducted in the six task areas.

  2. Equivalent Circuit Modeling of a Rotary Piezoelectric Motor

    DEFF Research Database (Denmark)

    El, Ghouti N.; Helbo, Jan

    2000-01-01

    In this paper, an enhanced equivalent circuit model of a rotary traveling wave piezoelectric ultrasonic motor "shinsei type USR60" is derived. The modeling is performed on the basis of an empirical approach combined with the electrical network method and some simplification assumptions about...... the physical behavior of the real system. This paper highlights the importance of the electromechanical coupling factor, which is responsible for the electrical to mechanical energy conversion. The emphasis is put on the difference between the effective coupling factor and the modal coupling factor. The effect...

  3. Shear Stress Transmission Model for the Flagellar Rotary Motor

    Directory of Open Access Journals (Sweden)

    Hiroyuki Ohshima

    2008-09-01

    Full Text Available Most bacteria that swim are propelled by flagellar filaments, which are driven by a rotary motor powered by proton flux. The mechanism of the flagellar motor is discussed by reforming the model proposed by the present authors in 2005. It is shown that the mean strength of Coulomb field produced by a proton passing the channel is very strong in the Mot assembly so that the Mot assembly can be a shear force generator and induce the flagellar rotation. The model gives clear calculation results in agreement with experimental observations, e g., for the charasteristic torque-velocity relationship of the flagellar rotation.

  4. Rotary Percussive Auto-Gopher for Deep Drilling and Sampling

    Science.gov (United States)

    Bar-Cohen, Yoseph; Badescu, Mircea; Sherrit, Stewart

    2009-01-01

    The term "rotary percussive auto-gopher" denotes a proposed addition to a family of apparatuses, based on ultrasonic/ sonic drill corers (USDCs), that have been described in numerous previous NASA Tech Briefs articles. These apparatuses have been designed, variously, for boring into, and/or acquiring samples of, rock or other hard, brittle materials of geological interest. In the case of the rotary percussive autogopher, the emphasis would be on developing an apparatus capable of penetrating to, and acquiring samples at, depths that could otherwise be reached only by use of much longer, heavier, conventional drilling-and-sampling apparatuses. To recapitulate from the prior articles about USDCs: A USDC can be characterized as a lightweight, low-power jackhammer in which a piezoelectrically driven actuator generates ultrasonic vibrations and is coupled to a tool bit through a free mass. The bouncing of the free mass between the actuator horn and the drill bit converts the actuator ultrasonic vibrations into sonic hammering of the drill bit. The combination of ultrasonic and sonic vibrations gives rise to a hammering action (and a resulting chiseling action at the tip of the tool bit) that is more effective for drilling than is the microhammering action of ultrasonic vibrations alone. The hammering and chiseling actions are so effective that the size of the axial force needed to make the tool bit advance into soil, rock, or another material of interest is much smaller than in ordinary rotary drilling, ordinary hammering, or ordinary steady pushing. The predecessor of the rotary percussive auto-gopher is an apparatus, now denoted an ultrasonic/sonic gopher and previously denoted an ultrasonic gopher, described in "Ultrasonic/ Sonic Mechanism for Drilling and Coring" (NPO-30291), NASA Tech Briefs Vol. 27, No. 9 (September 2003), page 65. The ultrasonic/sonic gopher is intended for use mainly in acquiring cores. The name of the apparatus reflects the fact that, like a

  5. Rotary Ultrasonic Machining of Poly-Crystalline Cubic Boron Nitride

    Directory of Open Access Journals (Sweden)

    Kuruc Marcel

    2014-12-01

    Full Text Available Poly-crystalline cubic boron nitride (PCBN is one of the hardest material. Generally, so hard materials could not be machined by conventional machining methods. Therefore, for this purpose, advanced machining methods have been designed. Rotary ultrasonic machining (RUM is included among them. RUM is based on abrasive removing mechanism of ultrasonic vibrating diamond particles, which are bonded on active part of rotating tool. It is suitable especially for machining hard and brittle materials (such as glass and ceramics. This contribution investigates this advanced machining method during machining of PCBN.

  6. Effective incineration technology with a new-type rotary waste incinerator

    Institute of Scientific and Technical Information of China (English)

    CHEN Lie-qiang; ZHU Jian-zhong; CAI Ming-zhao; XIE Xin-yuan

    2003-01-01

    The technology of steady combustion in a new type of rotary incinerator is firstly discussed. The formation and control of HCl, NOx and SO2 during the incineration of sampled municipal organic solid waste are studied with the incinerator. Results showed that the new model of rotary incinerator can effectively control and reduce the pollutant formations by post combustion.

  7. 1×N rotary vertical micromirror for optical switching applications

    Science.gov (United States)

    Tu, Ching-Chen; Fanchiang, Kuohao; Liu, Cheng-Hsien

    2005-01-01

    We report a 1xN rotary optical switching mirror actuated by an electrostatic comb-driver for the optical networking. A variety of MEMS optical switching mirrors have been recently proposed. Some of these devices utilize surface micromachined films as reflection micromirrors and result in optical degradation. Some of these devices fabricated by bulk micromachining highly rely on delicate assembly for the micromirrors to the top of the actuators. In this paper, we focus on developing a rotary optical switching micromirror with no need of delicate assembly. The rotary actuator and the switching micromirror are both fabricated by deep RIE in our design. We use the Spin-On-Glass (SOG), which is used as the intermediated layer in the low temperature boning, to fabricate a rotary MEMS optical switching mirror with self-assembly. We successfully assemble the micromirror on top of the rotor stage of the rotary actuator. Experimental results show that our rotary vertical micromirror rotates about 1.5° under 150 volts. The first vibration mode of this rotary switching MEMS mirror is a rotary mode and appears around 3.4 kHz, which is measured via a Polytec laser doppler vibrometer.

  8. Emission of submicron aerosol particles in cement kilns: Total concentration and size distribution.

    Science.gov (United States)

    Rotatori, Mauro; Mosca, Silvia; Guerriero, Ettore; Febo, Antonio; Giusto, Marco; Montagnoli, Mauro; Bianchini, Massimo; Ferrero, Renato

    2015-01-01

    Cement plants are responsible for particle and gaseous emissions into the atmosphere. With respect to particle emission, the greater part of is in the range from 0.05 to 5.0 µm in diameter. In the last years attention was paid to submicron particles, but there is a lack of available data on the emission from stationary sources. In this paper, concentration and size distribution of particles emitted from four cement kilns, in relationship to operational conditions (especially the use of alternative fuel to coal) of the clinker process are reported. Experimental campaigns were carried out by measuring particles concentration and size distribution at the stack of four cement plants through condensation particle counter (CPC) and scanning mobility particle sizer spectrometer (SMPS). Average total particle number concentrations were between 2000 and 4000 particles/cm³, about 8-10 times lower that those found in the corresponding surrounding areas. As for size distribution, for all the investigated plants it is stable with a unimodal distribution (120-150 nm), independent from the fuel used.

  9. Characteristics of Portland blast-furnace slag cement containing cement kiln dust and active silica

    Directory of Open Access Journals (Sweden)

    A. Abdel Rahman

    2016-09-01

    Full Text Available This investigation dealt with the effect of active silica, silica fume (SF or rice husk ash (RHA, on the mechanical and physico-chemical characteristics of the hardened blended cement pastes made of Portland blast-furnace slag cement (PSC containing cement kiln dust (CKD cured under normal conditions. Two blends made of PSC and CKD, improved by SF and two blends made of PSC and CKD improved by RHA were investigated. Hardened blended cement pastes were prepared from each cement blend by using water/cement ratio (W/C of 0.30 by weight and hydrated for various curing ages of 1, 3, 7, 28 and 90 days at the normal curing conditions under tap water at room temperature. Each cement paste was tested for its physico-chemical and mechanical characteristics; these characteristics include: compressive strength and kinetics of hydration. The phase composition of the formed hydration products was identified using X-ray diffraction (XRD and differential thermal analysis (DTA. It was found that the partial substitution of PSC by 10% and 15% of CKD is associated with an increase in the rate of hydration and a subsequent improvement of compressive strength of hardened PSC–CKD pastes. In addition, the replacement of PSC, in PSC–CKD blends, by 5% active silica was accompanied by further improvement of the physico-mechanical characteristics of the hardened PSC–CKD pastes.

  10. Real-time O2 measurement in a cement kiln with a TDLAS analyzer

    Science.gov (United States)

    Gao, Yanwei; Zhang, Yujun; Chen, Dong; He, Ying; You, Ku; Chen, Chen; Liu, Wenqing

    2016-10-01

    Cement kilns are the main source of atmospheric pollutants, and will consume large amounts of fuel. In order to reduce the emissions of gas pollutants and saving fuel, the combustion process inside the furnace is needed to monitor in real time. Oxygen is the main combustion-supporting gas, monitoring the oxygen concentration inside the furnace can be implemented to combustion control and optimize combustion efficiency. We developed a TDLAS analyzer for real-time oxygen concentration measurement to achieve fuel saving and gas pollutant emission reduction. We realized temperature correction algorithm using the relationship between high-temperature oxygen line strength and measurement temperature, improving the measurement accuracy of the oxygen concentration at different temperatures. We tested the analyzer and the test results show that detection limit was 0.1%, analyzer can be achieved accurate measurement of oxygen concentration, the measured oxygen concentration was 5-8%. Results were true and reliable indicated that the oxygen measuring system can be developed to achieve long-term stability operation in high-temperature environments oxygen concentration measurement.

  11. Hydrothermal Characteristics of Blended Cement Pastes Containing Silica Sand Using Cement Kiln Dust as an Activator

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The hydrothermal reactivity of silica sand was studied using cement kiln dust (CKD) as an activator in addition to the Portlandcement fraction of El-Karnak cement (a blend of ordinary Portland cement and ground sand). Autoclaved El-Karnak cementpastes were studied at pressures of 0.507, 1.013 and 1.520 MPa of saturated steam with respect to their compressive strength,kinetics of hydrothermal reaction and the phase composition of the formed hydrates. The role of CKD in affecting thephysicochemical and mechanical properties of El-Karnak cement pastes was studied by autoclaving of several pastes containing5, 7.5, 10 and 20% CKD at a pressure of 1.013 MPa of saturated steam. CKD was added either as a raw CKD (unwashed) orafter washing with water (washed CKD). The results of these physicochemical studies obtained could be related as much aspossible to the role of CKD (raw or washed) in affecting the hydrothermal reactivity of silica sand in El-Karnak cement pastes.

  12. Physicochemical characterization of cement kiln dust for potential reuse in acidic wastewater treatment

    Energy Technology Data Exchange (ETDEWEB)

    Mackie, A.; Boilard, S. [Department of Civil and Resource Engineering, Dalhousie University, 1360 Barrington St., Building D, Room D215, Halifax, Nova Scotia, B3J 1Z1 (Canada); Walsh, M.E., E-mail: mwalsh2@dal.ca [Department of Civil and Resource Engineering, Dalhousie University, 1360 Barrington St., Building D, Room D215, Halifax, Nova Scotia, B3J 1Z1 (Canada); Lake, C.B. [Department of Civil and Resource Engineering, Dalhousie University, 1360 Barrington St., Building D, Room D215, Halifax, Nova Scotia, B3J 1Z1 (Canada)

    2010-01-15

    Cement kiln dust (CKD) is a fine-grained material produced during the manufacture of cement. Current reuse options are limited and the bulk of CKD not reused in the cement manufacturing process is sent to landfills or stored on-site. Due to the calcium oxide (CaO) content of CKD, it has the potential to be used as a replacement for lime in treating acidic wastewaters such as acid rock drainage (ARD). This paper outlines the results of an examination of the physical and chemical properties of CKD samples collected from six cement plants. The CKD samples were analyzed for major oxides using X-ray diffraction (XRD), available lime, specific surface area, particle size, and morphology using scanning electron microscope (SEM) and compared with a commercial quicklime product. Conductivity, pH, and calcium concentrations of slaked CKD and quicklime solutions were used as indicators of reactivity of the CKD. Slaking of two of the CKD samples with the highest free lime contents (e.g., 34 and 37% free CaO) gave elevated pH values statistically comparable to those of the commercial quicklime sample that was characterized as having 87% available CaO. Acid neutralization trials indicate that even CKD samples with low free lime contents could be effective at neutralizing acidic wastewaters.

  13. Physicochemical characterization of cement kiln dust for potential reuse in acidic wastewater treatment.

    Science.gov (United States)

    Mackie, A; Boilard, S; Walsh, M E; Lake, C B

    2010-01-15

    Cement kiln dust (CKD) is a fine-grained material produced during the manufacture of cement. Current reuse options are limited and the bulk of CKD not reused in the cement manufacturing process is sent to landfills or stored on-site. Due to the calcium oxide (CaO) content of CKD, it has the potential to be used as a replacement for lime in treating acidic wastewaters such as acid rock drainage (ARD). This paper outlines the results of an examination of the physical and chemical properties of CKD samples collected from six cement plants. The CKD samples were analyzed for major oxides using X-ray diffraction (XRD), available lime, specific surface area, particle size, and morphology using scanning electron microscope (SEM) and compared with a commercial quicklime product. Conductivity, pH, and calcium concentrations of slaked CKD and quicklime solutions were used as indicators of reactivity of the CKD. Slaking of two of the CKD samples with the highest free lime contents (e.g., 34 and 37% free CaO) gave elevated pH values statistically comparable to those of the commercial quicklime sample that was characterized as having 87% available CaO. Acid neutralization trials indicate that even CKD samples with low free lime contents could be effective at neutralizing acidic wastewaters.

  14. Stabilization/solidification of selenium-impacted soils using Portland cement and cement kiln dust.

    Science.gov (United States)

    Moon, Deok Hyun; Grubb, Dennis G; Reilly, Trevor L

    2009-09-15

    Stabilization/solidification (S/S) processes were utilized to immobilize selenium (Se) as selenite (SeO(3)(2-)) and selenate (SeO(4)(2-)). Artificially contaminated soils were prepared by individually spiking kaolinite, montmorillonite and dredged material (DM; an organic silt) with 1000 mg/kg of each selenium compound. After mellowing for 7 days, the Se-impacted soils were each stabilized with 5, 10 and 15% Type I/II Portland cement (P) and cement kiln dust (C) and then were cured for 7 and 28 days. The toxicity characteristic leaching procedure (TCLP) was used to evaluate the effectiveness of the S/S treatments. At 28 days curing, P doses of 10 and 15% produced five out of six TCLP-Se(IV) concentrations below 10mg/L, whereas only the 15% C in DM had a TCLP-Se(IV) concentration phases for all three soil-cement slurries were calcium selenite hydrate (CaSeO(3).H(2)O) and selenate substituted ettringite (Ca(6)Al(2)(SeO(4))(3)(OH)(12).26H(2)O), respectively.

  15. Action-Dependent Adaptive Critic Design Based Neurocontroller for Cement Precalciner Kiln

    Directory of Open Access Journals (Sweden)

    Baosheng Yang

    2009-10-01

    Full Text Available There are many factors that can affect the calciner process of cement production, such as highly nonlinearity and time-lag, making it very difficult to establish an accurate model of the cement precalciner kiln (PCK system. In order to reduce transport energy consumption and to ensure the quality of cement clinker burning, one needs to explore different control methods from the traditional way. Adaptive Critic Design (ACD integrated neural network, reinforcement learning and dynamic programming techniques, is a new optimal method. As the PCK system parameters change frequently with high real-time property, ADACD (Action-Dependant ACD algorithm is used in PCK system to control the temperature of furnace export and oxygen content of exhaust. ADACD does not depend on the system model, it may use historical data to train a controller offline, and then adapt online. Also the BP network of artificial neural network is used to accomplish the network modeling, and action and critic modules of the algorithm. The results of simulation show that, after the fluctuations in the early control period, the controlled parameters tend to be stabilized guaranteeing the quality of cement clinker calcining.

  16. Honeycomb Ceramics Firing in Shuttle Kiln and Its Energy Consumption%梭式窑烧制蜂窝陶瓷及能耗分折

    Institute of Scientific and Technical Information of China (English)

    张全胜; 刘艳春; 曾令可

    2015-01-01

    梭式窑在陶瓷工业的应用非常广泛,是一种新型的间歇式陶瓷窑炉。本文通过采用梭式窑烧制蜂窝陶瓷的实践,从窑体、窑车的材料选取,码坯方式以及烧嘴和烟道的布设等方面分析了影响梭式窑内温度的主要因素及能耗高的原因,并提出了降低能耗的一些方法。%Shuttle kiln, a new type of intermittent ceramic kiln, is widely-used in ceramic industry. This paper analyzes the main factors that affect the temperature of shuttle kiln and the causes of its high energy consumption from the construction materials of kiln and kiln car, the loading modes and the layout of burners and gas ducts, and puts forth some methods for lowering its energy consumption.

  17. A Novel Rotary Piezoelectric Motor Using First Bending Hybrid Transducers

    Directory of Open Access Journals (Sweden)

    Yingxiang Liu

    2015-08-01

    Full Text Available We report a novel rotary piezoelectric motor using bending transducers in this work. Three transducers are used to drive a disk-shaped rotor together by the elliptical movements of their driving tips; these motions are produced by the hybrid of two first bending vibration modes. The proposed piezoelectric transducer has a simple structure as it only contains an aluminum alloy beam and four pieces of PZT plates. Symmetrical structure is the only necessary condition in the design process as it will ensure the resonance frequencies of the two orthogonal first bending modes are equal. Transducers with first bending resonance frequency of about 53 kHz were fabricated and assembled into a rotary motor. The proposed motor exhibits good performance on speed and torque control. Under a working frequency of 53.2 kHz, the maximum no-load speed and the maximum torque of the prototype are tested to be 53.3 rpm and of 27 mN·m.

  18. Predicting the build/drop tendency of rotary drilling assemblies

    Energy Technology Data Exchange (ETDEWEB)

    Jogl, P.N.; Burgess, T.M.; Bowling, J.P.

    1988-06-01

    Today, the majority of rotary bottomhole assemblies (BHA's) for directional control are designed through practical experience and trial and error. This approach can produce satisfactory results when a great deal of local experience can be drawn on. It can prove costly, however, during drilling in a new area because of the increased number of trips and correction runs. This paper demonstrates how a BHA model can be used to predict the directional inclination tendencies of rotary assemblies, thus limiting the uncertainty associated with the traditional BHA design techniques. The technique is demonstrated on data from 17 bit runs from three wells on the same platform in the Gulf of Mexico. Predicted tendencies from BHA descriptions alone proved to be accurate (to an error of +-0.1/sup 0//100 ft-0.03/sup 0//10 ml) in more than half the cases. The uncertainty of other predictions appeared to depend on the hole gauge. The distance taken for a BHA to reach a stable build/drop rate after the start of a bit run depends on the length of the BHA. This factor must be taken into account in the prediction of BHA performance.

  19. High Bandwidth Short Stroke Rotary Fast Tool Servo

    Energy Technology Data Exchange (ETDEWEB)

    Montesanti, R C; Trumper, D L

    2003-08-22

    This paper presents the design and performance of a new rotary fast tool servo (FTS) capable of developing the 40 g's tool tip acceleration required to follow a 5 micron PV sinusoidal surface at 2 kHz with a planned accuracy of 50 nm, and having a full stroke of 50 micron PV at lower frequencies. Tests with de-rated power supplies have demonstrated a closed-loop unity-gain bandwidth of 2 kHz with 20 g's tool acceleration, and we expect to achieve 40 g's with supplies providing {+-} 16 Amp to the Lorentz force actuator. The use of a fast tool servo with a diamond turning machine for producing non-axisymmetric or textured surfaces on a workpiece is well known. Our new rotary FTS was designed to specifically accommodate fabricating prescription textured surfaces on 5 mm diameter spherical target components for High Energy Density Physics experiments on the National Ignition Facility Laser (NIF).

  20. Thermodynamic and Mechanical Analysis of a Thermomagnetic Rotary Engine

    Science.gov (United States)

    Fajar, D. M.; Khotimah, S. N.; Khairurrijal

    2016-08-01

    A heat engine in magnetic system had three thermodynamic coordinates: magnetic intensity ℋ, total magnetization ℳ, and temperature T, where the first two of them are respectively analogous to that of gaseous system: pressure P and volume V. Consequently, Carnot cycle that constitutes the principle of a heat engine in gaseous system is also valid on that in magnetic system. A thermomagnetic rotary engine is one model of it that was designed in the form of a ferromagnetic wheel that can rotates because of magnetization change at Curie temperature. The study is aimed to describe the thermodynamic and mechanical analysis of a thermomagnetic rotary engine and calculate the efficiencies. In thermodynamic view, the ideal processes are isothermal demagnetization, adiabatic demagnetization, isothermal magnetization, and adiabatic magnetization. The values of thermodynamic efficiency depend on temperature difference between hot and cold reservoir. In mechanical view, a rotational work is determined through calculation of moment of inertia and average angular speed. The value of mechanical efficiency is calculated from ratio between rotational work and heat received by system. The study also obtains exergetic efficiency that states the performance quality of the engine.