Gasification of ‘Loose’ Groundnut Shells in a Throathless Downdraft Gasifier

Directory of Open Access Journals (Sweden)

Aondoyila Kuhe

2015-07-01

Full Text Available In this paper, gasification potential of biomass residue was investigated using a laboratory scale throatless downdraft gasifier. Experimental results of groundnut shell was gasified in the throatless downdraft gasifier to produce a clean gas with a calorific value of around 5.92 MJ/Nm3 and a combustible fraction of 45% v/v. Low moisture (8.6% and ash content (3.19% are the main advantages of groundnut shells for gasification. It is suggested that gasification of shell waste products is a clean energy alternative to fossil fuels. The product gas can be used efficiently for heating and possible usage in internal combustion engines.

Performance of entrained flow and fluidised bed biomass gasifiers on different scales

International Nuclear Information System (INIS)

Tremel, Alexander; Becherer, Dominik; Fendt, Sebastian; Gaderer, Matthias; Spliethoff, Hartmut

2013-01-01

Highlights: ► Gasification of biomass in fluidised bed and entrained flow reactors is modelled. ► The systems are evaluated for a thermal input from 10 MW to 500 MW. ► Special attention is given to the preconditioning methods for biomass. ► Fluidised bed and entrained flow gasifiers are compared in terms of efficiency and costs. - Abstract: This biomass gasification process study compares the energetic and economic efficiencies of a dual fluidised bed and an oxygen-blown entrained flow gasifier from 10 MW th to 500 MW th . While fluidised bed gasification became the most applied technology for biomass in small and medium scale facilities, entrained flow gasification technology is still used exclusively for industrial scale coal gasification. Therefore, it is analysed whether and for which capacity the entrained flow technology is an energetically and economically efficient option for the thermo-chemical conversion of biomass. Special attention is given to the pre-conditioning methods for biomass to enable the application in an entrained flow gasifier. Process chains are selected for the two gasifier types and subsequently transformed to simulation models. The simulation results show that the performance of both gasifier types is similar for the production of a pressurised product gas (2.5 MPa). The cold gas efficiency of the fluidised bed is 76–79% and about 0.5–2 percentage points higher than for the entrained flow reactor. The net efficiencies of both technologies are similar and between 64% and 71% depending on scale. The auxiliary power consumption of the entrained flow reactor is caused mainly by the air separation unit, the oxygen compression, and the fuel pulverisation, whereas the fluidised bed requires additional power mainly for gas compression. The costs for the product gas are determined as between €4.2 cent/kWh (500 MW th ) and €7.4 cent/kWh (10 MW th ) in the economic analysis of both technologies. The study indicates that the

Gasification - Status and Technology; Foergasning - Status och teknik

Energy Technology Data Exchange (ETDEWEB)

Held, Joergen

2011-07-15

In this report gasification and gas cleaning techniques for biomass are treated. The main reason for gasifying biomass is to refine the fuel to make it suitable for efficient CHP production, as vehicle fuel or in industrial processes. The focus is on production of synthesis gas that can be used for production of vehicle fuel and for CHP production. Depending on application different types of gasifiers, gasification techniques and process parameters are of interest. Two gasification techniques have been identified as suitable for syngas generation, mainly due to the fact that they allow the production of a nitrogen free gas out of the gasifier; Indirect atmospheric gasification and Pressurized oxygen blown gasification For CHP production there are no restrictions on the gas composition in terms of nitrogen and here air-blown gasification is of interest as well. The main challenge when it comes to gas cleaning is related to sulphur and tars. There are different concepts and alternatives to handle sulphur and tars. Some of them is based on conventional techniques with well-proven components that are commercially available while others more advantageous solutions, still need further development. The report deals to a minor extent with the conversion of syngas to synthetic fuels. The ongoing research and development of gasification techniques is extensive, both on national and international level. Although many process concepts and components have been demonstrated, there is still no full-scale plant for the production of synthetic fuels based on biomass. Factors affecting the choice of technology are plant size, operating conditions, the possibility for process integration, access to feedstock, market aspects, incentives and economic instruments et cetera. Increased competition for biofuels will inevitably lead to higher raw material costs. This in turn means that the fuel chains with high efficiency, such as biomethane through gasification and methanation, are favored

On the gasification of biomass in a steam-oxygen blown CFB gasifier with the focus on gas quality upgrading : Technology background, experiments and mathematical modeling

NARCIS (Netherlands)

Siedlecki, M.

2011-01-01

This work presents and discusses the results of the research on the gasification of biomass in an atmospheric circulating fluidized bed, with a mixture of steam and oxygen as fluidization / gasification medium. The main objectives of this research were to investigate and improve the gasification

Gasification of municipal solid waste in a downdraft gasifier: Analysis of tar formation

Directory of Open Access Journals (Sweden)

Tabitha Geoffrey Etutu

2016-04-01

Full Text Available In this study, municipal solid waste (MSW from a dumpsite was converted into refuse derived fuel (RDF and used as feedstock for an air-blown gasification process. The gasification process was conducted in a 10 kg.hr -1 downdraft gasifier at different air flow rates of 300, 350, 400, 450 and 550 NL.min1 at atmospheric pressure in order to investigate the quantity and quality of tar formed. It was shown that the increase in the air flow rate from 300 NL.min1 to 550 NL.min1 led to an increase in the oxidation temperature from 719°C to 870°C and an increase in the reduction temperature from 585°C to 750°C, respectively. Tar was reduced from 15 g.Nm3 to 4.7 g.Nm3 respectively. Heavy tar compounds (>C17 e.g. pyrene and phenathrene, decreased with the increase in the light tar compounds (

Fundamental Study of Black Liquor Gasification Kinetics. Quarterly progress report for the period October 1999 to December 1999

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-01-31

The overall objective of this research is to evaluate the kinetics of gasification of kraft black liquor under laboratory conditions simulating pressurized, oxygen-blown gasification. The significant independent variables are gasifier temperature, black liquor composition particle size, and particle residence time. The authors will quantify their impact on the concentration of major and trace gas phase species, as well as the composition of condensed phase inorganic products, including specification of the Na- and S-containing compounds and overall carbon conversion.

Green power production by co-gasification of biomass in coal-fired oxygen-blown entrained-flow based IGCC processes

Energy Technology Data Exchange (ETDEWEB)

Van Ree, R; Korbee, R; De Smidt, R P; Jansen, D [ECN Fuels Conversion and Environment, Petten (Netherlands); Baumann, H R; Ullrich, N [Krupp Uhde, Dortmund (Germany); Haupt, G; Zimmerman, [Siemens, Erlangen (Germany)

1998-11-01

The use of coal for large scale power production meets a growing environmental concern. In spite of the fact that clean coal conversion technologies integrated with high-efficiency power production facilities, such as IGCC, are developed, the aim for sustainable development strives for a power production system based on renewable energy sources. One of the most promising renewable energy sources that can be used in the Netherlands is biomass, i.e. organic waste materials and/or energy crops. To accelerate the introduction of this material, in a technical and economically acceptable way, co-gasification with fossil fuels, in particular coal, in large scale IGCC processes is considered. In this paper the technical feasibility, economic profitability, and environmental acceptability of co-gasification of biomass in coal-fired oxygen-blown entrained-flow based IGM is discussed. Both a base-case coal-fired oxygen-blown entrained-flow based IGCC process - showing strong resemblance to the Puertollano IGCC plant in Spain - and three co-gasification concepts, viz.: (1) a concept with separate dry coal and biomass feeding systems, (2) a concept with a combined dry coal/biomass-derived pyrolysis char feeding system, and (3) a concept with parallel biomass pre-treatment/gasification and combined fuel gas clean-up/power production, were defined for further consideration. The base-case system and the co-gasification concepts as well are modelled in the flowsheet simulation package ASPEN{sup +}. Steady-state integral system calculations resulted in an overall net electrical plant efficiency for the base-case system of 50. 1 %LHV (48.3 %HHV). Replacing about 10 % of the total thermal plant input (coal) by biomass (willow) resulted in a decrease of the overall net electrical plant efficiency of 1.4 to 2.1 %-points LHV, avoided specific CO2 emissions of 40-49 g/kWh{sub e}, and total avoided CO2 emissions of about 129 to 159 kt/a, all depending on the co-gasification concept

Power Systems Development Facility Gasification Test Run TC09

Energy Technology Data Exchange (ETDEWEB)

Southern Company Services

2002-09-30

This report discusses Test Campaign TC09 of the Kellogg Brown & Root, Inc. (KBR) Transport Gasifier train with a Siemens Westinghouse Power Corporation (Siemens Westinghouse) particle filter system at the Power Systems Development Facility (PSDF) located in Wilsonville, Alabama. The Transport Gasifier is an advanced circulating fluidized-bed gasifier designed to operate as either a combustor or a gasifier in air- or oxygen-blown mode of operation using a particulate control device (PCD). The Transport Gasifier was operated as a pressurized gasifier during TC09 in air- and oxygen-blown modes. Test Run TC09 was started on September 3, 2002, and completed on September 26, 2002. Both gasifier and PCD operations were stable during the test run, with a stable baseline pressure drop. The oxygen feed supply system worked well and the transition from air to oxygen was smooth. The gasifier temperature varied between 1,725 and 1,825 F at pressures from 125 to 270 psig. The gasifier operates at lower pressure during oxygen-blown mode due to the supply pressure of the oxygen system. In TC09, 414 hours of solid circulation and over 300 hours of coal feed were attained with almost 80 hours of pure oxygen feed.

Simulation of the gasification of animal wastes in a dual gasifier using Aspen Plus®

International Nuclear Information System (INIS)

Fernandez-Lopez, M.; Pedroche, J.; Valverde, J.L.; Sanchez-Silva, L.

2017-01-01

Highlights: • The gasification of manure was evaluated using the software Aspen Plus®. • Composition and LHV of the obtained syngas depends on the operating conditions. • CO 2 net emissions for the steam and CO 2 gasification processes were calculated. • Manure steam gasification can be used as feedstock for Fischer-Tropsch. • Manure CO 2 gasification lead to a syngas suitable for energy production. - Abstract: The gasification of an animal waste biomass (manure) in a dual gasifier was studied using the software Aspen Plus®. For this purpose, a model based on a Gibbs free energy reactor was considered. Effects of the gasification temperature, the gasifying/biomass ratio and the use of steam and CO 2 as the gasifying agents on the composition and the low heating value (LHV) of the produced syngas were evaluated. In this sense, the H 2 /CO ratio and the LHV were the parameters calculated to stablish the best operating conditions for the production of either hydrocarbons via Fischer-Tropsch or energy. Furthermore, the CO 2 net emissions generated by the gasification process were also important in the selection of the best operating conditions from an environmental point of view. The obtained results showed that for both gasifying agents the H 2 and CO production was favoured at high temperatures whereas the production of CH 4 and CO 2 was favoured at low ones. On the other hand, the H 2 production was higher when steam was used as the gasifying agent and the formation of CO was enhanced when CO 2 was considered as gasification agent. An increase of the gasifying agent/biomass ratio had a negatively influence on the production of CH 4 , leading to a decrease of the LHV. Therefore, steam as the gasifying agent and high temperatures favoured the obtaining of a syngas suitable for the Fischer-Tropsch process whereas CO 2 and low gasification temperatures enhanced a syngas with a high LHV which could be used for energy production. Finally, the net CO 2

Artificial neural network models for biomass gasification in fluidized bed gasifiers

DEFF Research Database (Denmark)

Puig Arnavat, Maria; Hernández, J. Alfredo; Bruno, Joan Carles

2013-01-01

Artificial neural networks (ANNs) have been applied for modeling biomass gasification process in fluidized bed reactors. Two architectures of ANNs models are presented; one for circulating fluidized bed gasifiers (CFB) and the other for bubbling fluidized bed gasifiers (BFB). Both models determine...

Power Systems Development Facility Gasification Test Run TC11

Energy Technology Data Exchange (ETDEWEB)

Southern Company Services

2003-04-30

This report discusses Test Campaign TC11 of the Kellogg Brown & Root, Inc. (KBR) Transport Gasifier train with a Siemens Westinghouse Power Corporation (Siemens Westinghouse) particle filter system at the Power Systems Development Facility (PSDF) located in Wilsonville, Alabama. The Transport Gasifier is an advanced circulating fluidized-bed gasifier designed to operate as either a combustor or a gasifier in air- or oxygen-blown mode of operation using a particulate control device (PCD). Test run TC11 began on April 7, 2003, with startup of the main air compressor and the lighting of the gasifier start-up burner. The Transport Gasifier operated until April 18, 2003, when a gasifier upset forced the termination of the test run. Over the course of the entire test run, gasifier temperatures varied between 1,650 and 1,800 F at pressures from 160 to 200 psig during air-blown operations and around 135 psig during enriched-air operations. Due to a restriction in the oxygen-fed lower mixing zone (LMZ), the majority of the test run featured air-blown operations.

Product Characterization for Entrained Flow Coal/Biomass Co-Gasification

Energy Technology Data Exchange (ETDEWEB)

Maghzi, Shawn; Subramanian, Ramanathan; Rizeq, George; Singh, Surinder; McDermott, John; Eiteneer, Boris; Ladd, David; Vazquez, Arturo; Anderson, Denise; Bates, Noel

2011-09-30

The U.S. Department of Energy‘s National Energy Technology Laboratory (DOE NETL) is exploring affordable technologies and processes to convert domestic coal and biomass resources to high-quality liquid hydrocarbon fuels. This interest is primarily motivated by the need to increase energy security and reduce greenhouse gas emissions in the United States. Gasification technologies represent clean, flexible and efficient conversion pathways to utilize coal and biomass resources. Substantial experience and knowledge had been developed worldwide on gasification of either coal or biomass. However, reliable data on effects of blending various biomass fuels with coal during gasification process and resulting syngas composition are lacking. In this project, GE Global Research performed a complete characterization of the gas, liquid and solid products that result from the co-gasification of coal/biomass mixtures. This work was performed using a bench-scale gasifier (BSG) and a pilot-scale entrained flow gasifier (EFG). This project focused on comprehensive characterization of the products from gasifying coal/biomass mixtures in a high-temperature, high-pressure entrained flow gasifier. Results from this project provide guidance on appropriate gas clean-up systems and optimization of operating parameters needed to develop and commercialize gasification technologies. GE‘s bench-scale test facility provided the bulk of high-fidelity quantitative data under temperature, heating rate, and residence time conditions closely matching those of commercial oxygen-blown entrained flow gasifiers. Energy and Environmental Research Center (EERC) pilot-scale test facility provided focused high temperature and pressure tests at entrained flow gasifier conditions. Accurate matching of syngas time-temperature history during cooling ensured that complex species interactions including homogeneous and heterogeneous processes such as particle nucleation, coagulation, surface condensation, and

Product Characterization for Entrained Flow Coal/Biomass Co-Gasification

Energy Technology Data Exchange (ETDEWEB)

Maghzi, Shawn [General Electric Global Research, Niskayuna, NY (United States); Subramanian, Ramanathan [General Electric Global Research, Niskayuna, NY (United States); Rizeq, George [General Electric Global Research, Niskayuna, NY (United States); Singh, Surinder [General Electric Global Research, Niskayuna, NY (United States); McDermott, John [General Electric Global Research, Niskayuna, NY (United States); Eiteneer, Boris [General Electric Global Research, Niskayuna, NY (United States); Ladd, David [General Electric Global Research, Niskayuna, NY (United States); Vazquez, Arturo [General Electric Global Research, Niskayuna, NY (United States); Anderson, Denise [General Electric Global Research, Niskayuna, NY (United States); Bates, Noel [General Electric Global Research, Niskayuna, NY (United States)

2011-12-11

The U.S. Department of Energy's National Energy Technology Laboratory (DOE NETL) is exploring affordable technologies and processes to convert domestic coal and biomass resources to high-quality liquid hydrocarbon fuels. This interest is primarily motivated by the need to increase energy security and reduce greenhouse gas emissions in the United States. Gasification technologies represent clean, flexible and efficient conversion pathways to utilize coal and biomass resources. Substantial experience and knowledge had been developed worldwide on gasification of either coal or biomass. However, reliable data on effects of blending various biomass fuels with coal during gasification process and resulting syngas composition are lacking. In this project, GE Global Research performed a complete characterization of the gas, liquid and solid products that result from the co-gasification of coal/biomass mixtures. This work was performed using a bench-scale gasifier (BSG) and a pilot-scale entrained flow gasifier (EFG). This project focused on comprehensive characterization of the products from gasifying coal/biomass mixtures in a high-temperature, high-pressure entrained flow gasifier. Results from this project provide guidance on appropriate gas clean-up systems and optimization of operating parameters needed to develop and commercialize gasification technologies. GE's bench-scale test facility provided the bulk of high-fidelity quantitative data under temperature, heating rate, and residence time conditions closely matching those of commercial oxygen-blown entrained flow gasifiers. Energy and Environmental Research Center (EERC) pilot-scale test facility provided focused high temperature and pressure tests at entrained flow gasifier conditions. Accurate matching of syngas time-temperature history during cooling ensured that complex species interactions including homogeneous and heterogeneous processes such as particle nucleation, coagulation, surface condensation

Experimental study on the gasification characteristics of coal and orimulsion in 0.5 T/D gasifier

Energy Technology Data Exchange (ETDEWEB)

Park, Ho Young; Kim, Jong Young; An, Dal Hong; Park, Tae Jun [Korea Electric Power Corp. (KEPCO), Taejon (Korea, Republic of). Research Center

1995-12-31

For the construction of commercial plant for IGCC imported from aboard in near future, it is aimed to get gasification data, practice the gasification design capability, and develop a fundamental key technology through the experiments for different kinds of coals (Datong, Roto, Alaska) by 0.5 T/D gasifier. We performed the experiments for physical properties and reactivities on selected coals by means of Drop Tube Reactor, numerical analysis for the reactor. Throughout the characteristic studies of orimulsion gasification, feasibility studies for orimulsion gasification as a fuel for power plant be performed. With the six experiment runs for the coal gasifier, several problems were found to remedy. After remedies, the gasifier could run at good operating conditions maintaining with 200% design feed rate over 1200-1550 degree. The third and fourth gasification runs with Roto were satisfactorily completed, during which gross heating values from produced gas were 7200-8200 Kcal/Nm{sup 3}. (author). 118 refs., 145 figs.

Experimental study on the gasification characteristics of coal and orimulsion in 0.5 T/D gasifier

Energy Technology Data Exchange (ETDEWEB)

Park, Ho Young; Kim, Jong Young; An, Dal Hong; Park, Tae Jun [Korea Electric Power Corp. (KEPCO), Taejon (Korea, Republic of). Research Center

1996-12-31

For the construction of commercial plant for IGCC imported from aboard in near future, it is aimed to get gasification data, practice the gasification design capability, and develop a fundamental key technology through the experiments for different kinds of coals (Datong, Roto, Alaska) by 0.5 T/D gasifier. We performed the experiments for physical properties and reactivities on selected coals by means of Drop Tube Reactor, numerical analysis for the reactor. Throughout the characteristic studies of orimulsion gasification, feasibility studies for orimulsion gasification as a fuel for power plant be performed. With the six experiment runs for the coal gasifier, several problems were found to remedy. After remedies, the gasifier could run at good operating conditions maintaining with 200% design feed rate over 1200-1550 degree. The third and fourth gasification runs with Roto were satisfactorily completed, during which gross heating values from produced gas were 7200-8200 Kcal/Nm{sup 3}. (author). 118 refs., 145 figs.

Gasification of solid waste — potential and application of co-current moving bed gasifiers

NARCIS (Netherlands)

Groeneveld, M.J.; van Swaaij, Willibrordus Petrus Maria

1979-01-01

A review is given of gasification processes for solid fuels with special emphasis on waste gasification. Although the co-current moving bed gasifier has not been under consideration for a long time, it offers interesting possibilities for waste gasification. Some operational data are given. Two

Allothermal steam gasification of biomass in cyclic multi-compartment bubbling fluidized-bed gasifier/combustor - new reactor concept.

Science.gov (United States)

Iliuta, Ion; Leclerc, Arnaud; Larachi, Faïçal

2010-05-01

A new reactor concept of allothermal cyclic multi-compartment fluidized bed steam biomass gasification is proposed and analyzed numerically. The concept combines space and time delocalization to approach an ideal allothermal gasifier. Thermochemical conversion of biomass in periodic time and space sequences of steam biomass gasification and char/biomass combustion is simulated in which the exothermic combustion compartments provide heat into an array of interspersed endothermic steam gasification compartments. This should enhance unit heat integration and thermal efficiency and procure N(2)-free biosyngas with recourse neither to oxygen addition in steam gasification nor contact between flue and syngas. The dynamic, one-dimensional, multi-component, non-isothermal model developed for this concept accounts for detailed solid and gas flow dynamics whereupon gasification/combustion reaction kinetics, thermal effects and freeboard-zone reactions were tied. Simulations suggest that allothermal operation could be achieved with switch periods in the range of a minute supporting practical feasibility for portable small-scale gasification units. Copyright 2009 Elsevier Ltd. All rights reserved.

High Performance Gasification with the Two-Stage Gasifier

DEFF Research Database (Denmark)

Gøbel, Benny; Hindsgaul, Claus; Henriksen, Ulrik Birk

2002-01-01

, air preheating and pyrolysis, hereby very high energy efficiencies can be achieved. Encouraging results are obtained at a 100 kWth laboratory facility. The tar content in the raw gas is measured to be below 25 mg/Nm3 and around 5 mg/Nm3 after gas cleaning with traditional baghouse filter. Furthermore...... a cold gas efficiency exceeding 90% is obtained. In the original design of the two-stage gasification process, the pyrolysis unit consists of a screw conveyor with external heating, and the char unit is a fixed bed gasifier. This design is well proven during more than 1000 hours of testing with various...... fuels, and is a suitable design for medium size gasifiers....

Investigation of sewage sludge gasification with use of flue gas as a gasifying agent

Directory of Open Access Journals (Sweden)

Maj Izabella

2017-01-01

Full Text Available The paper presents results of investigation of low-temperature sewage sludge gasification with use of flue gas as a gasifying agent. Tests were conducted in a laboratory stand, equipped with a gasification reactor designed and constructed specifically for this purpose. During presented tests, gas mixture with a composition of typical flue gases was used as a gasifying agent. The measuring system ensures online measurements of syngas composition: CO, CO2, H2, CH4. As a result of gasification process a syngas with combustible components has been obtained. The aim of the research was to determine the usability of sewage sludge for indirect cofiring in power boilers with the use of flue gas from the boiler as a gasifying agent and recirculating the syngas to the boiler’s combustion chamber. Results of presented investigation will be used as a knowledge base for industrial-scale sewage sludge gasification process. Furthermore, toxicity of solid products of the process has been determined by the use of Microtox bioassay. Before tests, solid post-gasification residues have been ground to two particle size fractions and extracted into Milli-Q water. The response of test organisms (bioluminescent Aliivibrio fischeri bacteria in reference to a control sample (bacteria exposed to 2% NaCl solution was measured after 5 and 15 minutes of exposure. The obtained toxicity results proved that thermal treatment of sewage sludge by their gasification reduces their toxicity relative to water organisms.

Gasification of rice straw in a fluidized-bed gasifier for syngas application in close-coupled boiler-gasifier systems.

Science.gov (United States)

Calvo, L F; Gil, M V; Otero, M; Morán, A; García, A I

2012-04-01

The feasibility and operation performance of the gasification of rice straw in an atmospheric fluidized-bed gasifier was studied. The gasification was carried out between 700 and 850 °C. The stoichiometric air-fuel ratio (A/F) for rice straw was 4.28 and air supplied was 7-25% of that necessary for stoichiometric combustion. Mass and power balances, tar concentration, produced gas composition, gas phase ammonia, chloride and potassium concentrations, agglomeration tendencies and gas efficiencies were assessed. Agglomeration was avoided by replacing the normal alumina-silicate bed by a mixture of alumina-silicate sand and MgO. It was shown that it is possible to produce high quality syngas from the gasification of rice straw. Under the experimental conditions used, the higher heating value (HHV) of the produced gas reached 5.1 MJ Nm(-3), the hot gas efficiency 61% and the cold gas efficiency 52%. The obtained results prove that rice straw may be used as fuel for close-coupled boiler-gasifier systems. Copyright © 2012 Elsevier Ltd. All rights reserved.

Date palm waste gasification in downdraft gasifier and simulation using ASPEN HYSYS

International Nuclear Information System (INIS)

Bassyouni, M.; Waheed ul Hasan, Syed; Abdel-Aziz, M.H.; Abdel-hamid, S.M.-S.; Naveed, Shahid; Hussain, Ahmed; Ani, Farid Nasir

2014-01-01

Highlights: • Simulation of date palm waste gasification using ASPEN HYSYS was studied. • A steady state simulation of downdraft gasifier has been developed. • The results were used to predict synthesis gas composition. • Simulation results and experimental results are in good agreement. - Abstract: The present research aims to study the simulation of date palm waste gasification using ASPEN HYSYS. A steady state simulation of downdraft gasifier firing date palm leaves has been developed. The model is able to predict syngas composition with sound accuracy and can be used to find optimal operating conditions of the gasifier. Biomass is defined as an unconventional hypothetical solid component in HYSYS. A set of six reactor models simulates various reaction zones of the downdraft gasifier in accordance with its hydrodynamics. Biomass decomposition into constituents in the pyrolysis zone is modeled with a conversion reactor. The combustion of char and volatiles in the combustion zone are modeled with equilibrium and Gibbs reactor models respectively. The gasification zone is modeled with a Gibbs and equilibrium reactor. The results of simulation are validated against experimental results of a parametric variability study on a lab scale gasifier. The proportion of synthesis gas increase as temperature increases (concentration, molar fraction, and partial pressure). CO 2 and CH 4 in the product gases were also found to decrease with increasing temperature. At 800 °C, the exit gas reaches a stable molar composition (H 2 = 56.27%, CO = 21.71%, CO 2 = 18.24%, CH 4 = 3.78%). Increasing steam to biomass ratio increases CO 2 and H 2 at the expense of CO, governed by shift reaction. Steam induction increases the methane contents, thereby improves the heating value of the product gas

Date palm waste gasification in downdraft gasifier and simulation using ASPEN HYSYS

Energy Technology Data Exchange (ETDEWEB)

Bassyouni, M. [Department of Chemical and Materials Engineering, King Abdulaziz University, Rabigh 21911 (Saudi Arabia); Department of Chemical Engineering, Higher Technological Institute, Tenth of Ramdan City (Egypt); Waheed ul Hasan, Syed [Department of Chemical and Materials Engineering, King Abdulaziz University, Rabigh 21911 (Saudi Arabia); Abdel-Aziz, M.H., E-mail: helmy2002@gmail.com [Department of Chemical and Materials Engineering, King Abdulaziz University, Rabigh 21911 (Saudi Arabia); Chemical Engineering Department, Faculty of Engineering, Alexandria University, Alexandria (Egypt); Abdel-hamid, S. M.-S. [Department of Chemical Engineering, Higher Technological Institute, Tenth of Ramdan City (Egypt); Naveed, Shahid [Punjab Institute of Contemporary Sciences, 5.5 KM Raiwind Road, Lahore (Pakistan); Hussain, Ahmed [Department of Nuclear Engineering, King Abdulaziz University, Jeddah 21589 (Saudi Arabia); Ani, Farid Nasir [Faculty of Mechanical Engineering, Universiti Teknologi Malaysia, UTM 81310 Johor Bahru (Malaysia)

2014-12-15

Highlights: • Simulation of date palm waste gasification using ASPEN HYSYS was studied. • A steady state simulation of downdraft gasifier has been developed. • The results were used to predict synthesis gas composition. • Simulation results and experimental results are in good agreement. - Abstract: The present research aims to study the simulation of date palm waste gasification using ASPEN HYSYS. A steady state simulation of downdraft gasifier firing date palm leaves has been developed. The model is able to predict syngas composition with sound accuracy and can be used to find optimal operating conditions of the gasifier. Biomass is defined as an unconventional hypothetical solid component in HYSYS. A set of six reactor models simulates various reaction zones of the downdraft gasifier in accordance with its hydrodynamics. Biomass decomposition into constituents in the pyrolysis zone is modeled with a conversion reactor. The combustion of char and volatiles in the combustion zone are modeled with equilibrium and Gibbs reactor models respectively. The gasification zone is modeled with a Gibbs and equilibrium reactor. The results of simulation are validated against experimental results of a parametric variability study on a lab scale gasifier. The proportion of synthesis gas increase as temperature increases (concentration, molar fraction, and partial pressure). CO{sub 2} and CH{sub 4} in the product gases were also found to decrease with increasing temperature. At 800 °C, the exit gas reaches a stable molar composition (H{sub 2} = 56.27%, CO = 21.71%, CO{sub 2} = 18.24%, CH{sub 4} = 3.78%). Increasing steam to biomass ratio increases CO{sub 2} and H{sub 2} at the expense of CO, governed by shift reaction. Steam induction increases the methane contents, thereby improves the heating value of the product gas.

Carbon formation and metal dusting in advanced coal gasification processes

Energy Technology Data Exchange (ETDEWEB)

DeVan, J.H.; Tortorelli, P.F.; Judkins, R.R.; Wright, I.G.

1997-02-01

The product gases generated by coal gasification systems contain high concentrations of CO and, characteristically, have relatively high carbon activities. Accordingly, carbon deposition and metal dusting can potentially degrade the operation of such gasifier systems. Therefore, the product gas compositions of eight representative gasifier systems were examined with respect to the carbon activity of the gases at temperatures ranging from 480 to 1,090 C. Phase stability calculations indicated that Fe{sub 3}C is stable only under very limited thermodynamic conditions and with certain kinetic assumptions and that FeO and Fe{sub 0.877}S tend to form instead of the carbide. As formation of Fe{sub 3}C is a necessary step in the metal dusting of steels, there are numerous gasifier environments where this type of carbon-related degradation will not occur, particularly under conditions associated with higher oxygen and sulfur activities. These calculations also indicated that the removal of H{sub 2}S by a hot-gas cleanup system may have less effect on the formation of Fe{sub 3}C in air-blown gasifier environments, where the iron oxide phase can exist and is unaffected by the removal of sulfur, than in oxygen-blown systems, where iron sulfide provides the only potential barrier to Fe{sub 3}C formation. Use of carbon- and/or low-alloy steels dictates that the process gas composition be such that Fe{sub 3}C cannot form if the potential for metal dusting is to be eliminated. Alternatively, process modifications could include the reintroduction of hydrogen sulfide, cooling the gas to perhaps as low as 400 C and/or steam injection. If higher-alloy steels are used, a hydrogen sulfide-free gas may be processed without concern about carbon deposition and metal dusting.

Gas generation by co-gasification of biomass and coal in an autothermal fluidized bed gasifier

International Nuclear Information System (INIS)

Wang, Li-Qun; Chen, Zhao-Sheng

2013-01-01

In this study, thermochemical biomass and coal co-gasification were performed on an autothermal fluidized bed gasifier, with air and steam as oxidizing and gasifying media. The experiments were completed at reaction temperatures of 875 °C–975 °C, steam-to-biomass ratio of 1.2, and biomass-to-coal ratio of 4. This research aims to determine the effects of reaction temperature on gas composition, lower heating value (LHV), as well as energy and exergy efficiencies, of the product gas. Over the ranges of the test conditions used, the product gas LHV varies between 12 and 13.8 MJ/Nm 3 , and the exergy and energy efficiencies of the product gas are in the ranges of 50.7%–60.8% and 60.3%–85.1%, respectively. The results show that high reaction temperature leads to higher H 2 and CO contents, as well as higher exergy and energy efficiencies of the product gas. In addition, gas LHV decreases with temperature. The molar ratio of H 2 /CO is larger than 1 at temperatures above 925 °C. Our experimental analysis shows that co-gasification of biomass and coal in an autothermal fluidized bed gasifier for gas production is feasible and promising. -- Highlights: • An innovative steam co-gasification process for gas production was proposed. • Co-gasification of biomass and coal in an autothermal fluidized bed gasifier was tested. • High temperature favors H 2 production. • H 2 and CO contents increase, whereas CO 2 and CH 4 levels decrease with increase in T. • Exergy and energy efficiencies of gases increase with increase in T

Gasification and co-gasification of biomass wastes: Effect of the biomass origin and the gasifier operating conditions

Energy Technology Data Exchange (ETDEWEB)

Lapuerta, Magin; Hernandez, Juan J.; Pazo, Amparo; Lopez, Julio [Universidad de Castilla-La Mancha, Escuela Tecnica Superior de Ingenieros Industriales (Edificio Politecnico), Avenida Camilo Jose Cela s/n. 13071 Ciudad Real (Spain)

2008-09-15

Air gasification of different biomass fuels, including forestry (pinus pinaster pruning) and agricultural (grapevine and olive tree pruning) wastes as well as industry wastes (sawdust and marc of grape), has been carried out in a circulating flow gasifier in order to evaluate the potential of using these types of biomass in the same equipment, thus providing higher operation flexibility and minimizing the effect of seasonal fuel supply variations. The potential of using biomass as an additional supporting fuel in coal fuelled power plants has also been evaluated through tests involving mixtures of biomass and coal-coke, the coke being a typical waste of oil companies. The effect of the main gasifier operating conditions, such as the relative biomass/air ratio and the reaction temperature, has been analysed to establish the conditions allowing higher gasification efficiency, carbon conversion and/or fuel constituents (CO, H{sub 2} and CH{sub 4}) concentration and production. Results of the work encourage the combined use of the different biomass fuels without significant modifications in the installation, although agricultural wastes (grapevine and olive pruning) could to lead to more efficient gasification processes. These latter wastes appear as interesting fuels to generate a producer gas to be used in internal combustion engines or gas turbines (high gasification efficiency and gas yield), while sawdust could be a very adequate fuel to produce a H{sub 2}-rich gas (with interest for fuel cells) due to its highest reactivity. The influence of the reaction temperature on the gasification characteristics was not as significant as that of the biomass/air ratio, although the H{sub 2} concentration increased with increasing temperature. (author)

Advancement of High Temperature Black Liquor Gasification Technology

Energy Technology Data Exchange (ETDEWEB)

Craig Brown; Ingvar Landalv; Ragnar Stare; Jerry Yuan; Nikolai DeMartini; Nasser Ashgriz

2008-03-31

Weyerhaeuser operates the world's only commercial high-temperature black liquor gasifier at its pulp mill in New Bern, NC. The unit was started-up in December 1996 and currently processes about 15% of the mill's black liquor. Weyerhaeuser, Chemrec AB (the gasifier technology developer), and the U.S. Department of Energy recognized that the long-term, continuous operation of the New Bern gasifier offered a unique opportunity to advance the state of high temperature black liquor gasification toward the commercial-scale pressurized O2-blown gasification technology needed as a foundation for the Forest Products Bio-Refinery of the future. Weyerhaeuser along with its subcontracting partners submitted a proposal in response to the 2004 joint USDOE and USDA solicitation - 'Biomass Research and Development Initiative'. The Weyerhaeuser project 'Advancement of High Temperature Black Liquor Gasification' was awarded USDOE Cooperative Agreement DE-FC26-04NT42259 in November 2004. The overall goal of the DOE sponsored project was to utilize the Chemrec{trademark} black liquor gasification facility at New Bern as a test bed for advancing the development status of molten phase black liquor gasification. In particular, project tasks were directed at improvements to process performance and reliability. The effort featured the development and validation of advanced CFD modeling tools and the application of these tools to direct burner technology modifications. The project also focused on gaining a fundamental understanding and developing practical solutions to address condensate and green liquor scaling issues, and process integration issues related to gasifier dregs and product gas scrubbing. The Project was conducted in two phases with a review point between the phases. Weyerhaeuser pulled together a team of collaborators to undertake these tasks. Chemrec AB, the technology supplier, was intimately involved in most tasks, and focused primarily on the

Gasification of biomass and coal in a pressurised fluidised bed gasifier

Energy Technology Data Exchange (ETDEWEB)

Andries, J; Jong, W de; Hein, K R.G. [Technische Univ. Delft (Netherlands)

1998-09-01

During a 3 year (1996-1998) multinational JOULE project, partly funded by the EU, experimental and theoretical research is being done on co-gasification of biomass (pelletised straw and Miscanthus) and coal in a pressurised fluidised bed reactor. The influence of feedstock and operating conditions on gasification characteristics has been studied using a 1.5 MW{sub th} gasifier, which has been operated at a pressure of 5 bar and temperatures up to 900 C. The project and the test rig are described and results obtained in the first part of the project are presented and analysed. (orig.)

Influence of operating conditions on the air gasification of dry refinery sludge in updraft gasifier

International Nuclear Information System (INIS)

Ahmed, R; Sinnathambi, C M

2013-01-01

In the present work, details of the equilibrium modeling of dry refinery sludge (DRS) are presented using ASPEN PLUS Simulator in updraft gasifier. Due to lack of available information in the open journal on refinery sludge gasification using updraft gasifier, an evaluate for its optimum conditions on gasification is presented in this paper. For this purpose a Taguchi Orthogonal array design, statistical software is applied to find optimum conditions for DRS gasification. The goal is to identify the most significant process variable in DRS gasification conditions. The process variables include; oxidation zone temperature, equivalent ratio, operating pressure will be simulated and examined. Attention was focused on the effect of optimum operating conditions on the gas composition of H 2 and CO (desirable) and CO 2 (undesirable) in terms of mass fraction. From our results and finding it can be concluded that the syngas (H 2 and CO) yield in term of mass fraction favors high oxidation zone temperature and at atmospheric pressure while CO 2 acid gas favor at a high level of equivalent ratio as well as air flow rate favoring towards complete combustion.

Experimental Gasification of Biomass in an Updraft Gasifier with External Recirculation of Pyrolysis Gases

Directory of Open Access Journals (Sweden)

Adi Surjosatyo

2014-01-01

Full Text Available The updraft gasifier is a simple type of reactor for the gasification of biomass that is easy to operate and has high conversion efficiency, although it produces high levels of tar. This study attempts to observe the performance of a modified updraft gasifier. A modified updraft gasifier that recirculates the pyrolysis gases from drying zone back to the combustion zone and gas outlet at reduction zone was used. In this study, the level of pyrolysis gases that returned to the combustion zone was varied, and as well as measurements of gas composition, lower heating value and tar content. The results showed that an increase in the amount of pyrolysis gases that returned to the combustion zone resulted in a decrease in the amount of tar produced. An increase in the amount of recirculated gases tended to increase the concentrations of H2 and CH4 and reduce the concentration of CO with the primary (gasification air flow held constant. Increasing the primary air flow tended to increase the amount of CO and decrease the amount of H2. The maximum of lower heating value was 4.9 MJ/m3.

From coal to biomass gasification: Comparison of thermodynamic efficiency

International Nuclear Information System (INIS)

Prins, Mark J.; Ptasinski, Krzysztof J.; Janssen, Frans J.J.G.

2007-01-01

The effect of fuel composition on the thermodynamic efficiency of gasifiers and gasification systems is studied. A chemical equilibrium model is used to describe the gasifier. It is shown that the equilibrium model presents the highest gasification efficiency that can be possibly attained for a given fuel. Gasification of fuels with varying composition of organic matter, in terms of O/C and H/C ratio as illustrated in a Van Krevelen diagram, is compared. It was found that exergy losses in gasifying wood (O/C ratio around 0.6) are larger than those for coal (O/C ratio around 0.2). At a gasification temperature of 927 deg. C, a fuel with O/C ratio below 0.4 is recommended, which corresponds to a lower heating value above 23 MJ/kg. For gasification at 1227 deg. C, a fuel with O/C ratio below 0.3 and lower heating value above 26 MJ/kg is preferred. It could thus be attractive to modify the properties of highly oxygenated biofuels prior to gasification, e.g. by separation of wood into its components and gasification of the lignin component, thermal pre-treatment, and/or mixing with coal in order to enhance the heating value of the gasifier fuel

Power Systems Development Facility Gasification Test Campaign TC24

Energy Technology Data Exchange (ETDEWEB)

Southern Company Services

2008-03-30

In support of technology development to utilize coal for efficient, affordable, and environmentally clean power generation, the Power Systems Development Facility (PSDF), located in Wilsonville, Alabama, routinely demonstrates gasification technologies using various types of coals. The PSDF is an engineering scale demonstration of key features of advanced coal-fired power systems, including a KBR Transport Gasifier, a hot gas particulate control device, advanced syngas cleanup systems, and high-pressure solids handling systems. This report summarizes the results of TC24, the first test campaign using a bituminous coal as the feedstock in the modified Transport Gasifier configuration. TC24 was conducted from February 16, 2008, through March 19, 2008. The PSDF gasification process operated for about 230 hours in air-blown gasification mode with about 225 tons of Utah bituminous coal feed. Operational challenges in gasifier operation were related to particle agglomeration, a large percentage of oversize coal particles, low overall gasifier solids collection efficiency, and refractory degradation in the gasifier solids collection unit. The carbon conversion and syngas heating values varied widely, with low values obtained during periods of low gasifier operating temperature. Despite the operating difficulties, several periods of steady state operation were achieved, which provided useful data for future testing. TC24 operation afforded the opportunity for testing of various types of technologies, including dry coal feeding with a developmental feeder, the Pressure Decoupled Advanced Coal (PDAC) feeder; evaluating a new hot gas filter element media configuration; and enhancing syngas cleanup with water-gas shift catalysts. During TC24, the PSDF site was also made available for testing of the National Energy Technology Laboratory's fuel cell module and Media Process Technology's hydrogen selective membrane.

Artificial neural network modelling approach for a biomass gasification process in fixed bed gasifiers

International Nuclear Information System (INIS)

Mikulandrić, Robert; Lončar, Dražen; Böhning, Dorith; Böhme, Rene; Beckmann, Michael

2014-01-01

Highlights: • 2 Different equilibrium models are developed and their performance is analysed. • Neural network prediction models for 2 different fixed bed gasifier types are developed. • The influence of different input parameters on neural network model performance is analysed. • Methodology for neural network model development for different gasifier types is described. • Neural network models are verified for various operating conditions based on measured data. - Abstract: The number of the small and middle-scale biomass gasification combined heat and power plants as well as syngas production plants has been significantly increased in the last decade mostly due to extensive incentives. However, existing issues regarding syngas quality, process efficiency, emissions and environmental standards are preventing biomass gasification technology to become more economically viable. To encounter these issues, special attention is given to the development of mathematical models which can be used for a process analysis or plant control purposes. The presented paper analyses possibilities of neural networks to predict process parameters with high speed and accuracy. After a related literature review and measurement data analysis, different modelling approaches for the process parameter prediction that can be used for an on-line process control were developed and their performance were analysed. Neural network models showed good capability to predict biomass gasification process parameters with reasonable accuracy and speed. Measurement data for the model development, verification and performance analysis were derived from biomass gasification plant operated by Technical University Dresden

Power Systems Development Facility Gasification Test Campaign TC25

Energy Technology Data Exchange (ETDEWEB)

Southern Company Services

2008-12-01

In support of technology development to utilize coal for efficient, affordable, and environmentally clean power generation, the Power Systems Development Facility (PSDF), located in Wilsonville, Alabama, routinely demonstrates gasification technologies using various types of coals. The PSDF is an engineering scale demonstration of key features of advanced coal-fired power systems, including a KBR Transport Gasifier, a hot gas particulate control device, advanced syngas cleanup systems, and high-pressure solids handling systems. This report summarizes the results of TC25, the second test campaign using a high moisture lignite coal from the Red Hills mine in Mississippi as the feedstock in the modified Transport Gasifier configuration. TC25 was conducted from July 4, 2008, through August 12, 2008. During TC25, the PSDF gasification process operated for 742 hours in air-blown gasification mode. Operation with the Mississippi lignite was significantly improved in TC25 compared to the previous test (TC22) with this fuel due to the addition of a fluid bed coal dryer. The new dryer was installed to dry coals with very high moisture contents for reliable coal feeding. The TC25 test campaign demonstrated steady operation with high carbon conversion and optimized performance of the coal handling and gasifier systems. Operation during TC25 provided the opportunity for further testing of instrumentation enhancements, hot gas filter materials, and advanced syngas cleanup technologies. The PSDF site was also made available for testing of the National Energy Technology Laboratory's fuel cell module and Media Process Technology's hydrogen selective membrane with syngas from the Transport Gasifier.

A conceptual design of catalytic gasification fuel cell hybrid power plant with oxygen transfer membrane

Science.gov (United States)

Shi, Wangying; Han, Minfang

2017-09-01

A hybrid power generation system integrating catalytic gasification, solid oxide fuel cell (SOFC), oxygen transfer membrane (OTM) and gas turbine (GT) is established and system energy analysis is performed. In this work, the catalytic gasifier uses steam, recycled anode off-gas and pure oxygen from OTM system to gasify coal, and heated by hot cathode off-gas at the same time. A zero-dimension SOFC model is applied and verified by fitting experimental data. Thermodynamic analysis is performed to investigate the integrated system performance, and system sensitivities on anode off-gas back flow ratio, SOFC fuel utilization, temperature and pressure are discussed. Main conclusions are as follows: (1) System overall electricity efficiency reaches 60.7%(HHV) while the gasifier operates at 700 °C and SOFC at 850 °C with system pressure at 3.04 bar; (2) oxygen enriched combustion simplify the carbon-dioxide capture process, which derives CO2 of 99.2% purity, but results in a penalty of 6.7% on system electricity efficiency; (3) with SOFC fuel utilization or temperature increasing, the power output of SOFC increases while GT power output decreases, and increasing system pressure can improve both the performance of SOFC and GT.

A new model for coal gasification on pressurized bubbling fluidized bed gasifiers

International Nuclear Information System (INIS)

Sánchez, Cristian; Arenas, Erika; Chejne, Farid; Londoño, Carlos A.; Cisneros, Sebastian; Quintana, Juan C.

2016-01-01

Highlights: • A new model was proposed for the simulation of fluidized bed reactors. • The model was validated against experimental data found in the literature. • The model was compared and found to be superior to other models reported in the literature. • Effects of pressure, temperature, steam/coal and air/coal ratios over gas composition were studied. - Abstract: Many industries have taken interest in the use of coal gasification for the production of chemicals and fuels. This gasification can be carried out inside a fluidized bed reactor. This non-ideal reactor is difficult to predict due to the complex physical phenomena and the different chemical changes that the feedstock undergoes. The lack of a good model to simulate the reactor’s behavior produces less efficient processes and plant designs. Various approaches to the proper simulation of such reactor have been proposed. In this paper, a new model is developed for the simulation of a pressurized bubbling fluidized bed (PBFB) gasifier that rigorously models the physical phenomena and the chemical changes of the feedstock inside the reactor. In the model, the reactor is divided into three sections; devolatilization, volatile reactions and combustion-gasification. The simulation is validated against experimental data reported in the literature and compared with other models proposed by different authors; once the model is validated, the dependence of the syngas composition on operational pressure, temperature, steam/coal and air/coal ratios are studied. The results of this article show how this model satisfactorily predicts the performance of PBFB gasifiers.

Design, development and testing of small downdraft gasifiers for domestic cookstoves

International Nuclear Information System (INIS)

Sutar, Kailasnath B.; Kohli, Sangeeta; Ravi, M.R.

2017-01-01

The design methodology available in the literature for downdraft gasifiers of large capacity (∼40–600 kW_t_h) is not directly applicable to very small sized gasifiers. In the present work, design and development of small downdraft gasifiers of 4 kW_t_h and 2.5 kW_t_h nominal capacities, for domestic cookstove application, have been carried out by non-linear extrapolation of data in literature for large gasifiers. The prototypes thus developed were found to give maximum gasification efficiency close to 80%. Extensive experimentation was conducted in the laboratory to study the effect of two operating parameters, viz., gasification air flow rate and the fuel particle size, on the performance of these gasifiers. The performance parameters studied included calorific value of the gas, gasification efficiency, air-biomass ratio and the hearth load. Through detailed analysis of the results, it has been shown that the two operating parameters affect the gasifier performance primarily through their impact on reactor temperature and the total particle surface area available for the reactions. This explains the observation of an optimal gasification air flow rate for best gasification efficiency. It is also shown that the producer gas flow rate varies linearly with gasification air flow rate for a wide range of operating conditions on different sizes of gasifiers. It is also seen that different sizes of the gasifiers can have a different hearth load corresponding to best efficiency. - Highlights: • Developed a design methodology for small downdraft gasifiers by adapting guidelines meant for larger gasifiers. • Developed two prototypes of gasifiers: 4 kW_t_h and 2.5 kW_t_h with gasification efficiency ∼80%. • Reactor temperature and total particle surface area available for reactions affect the gasifier performance. • The optimal gasification air flow rate and particle size for best gasification efficiency are explained using the above. • Producer gas versus

Potentials of Selected Malaysian Biomasses as Co-Gasification Fuels with Oil Palm Fronds in a Fixed-Bed Downdraft Gasifier

Directory of Open Access Journals (Sweden)

Moni Mohamad Nazmi Zaidi

2014-07-01

Full Text Available Oil palm frond (OPF has been successfully gasified to produce syngas and has since deemed as a potential source of biomass fuel in Malaysia. However, if OPF is to be utilized as a main fuel for industrial-scale firing/gasification plant, interruption in fuel supply may occur due to numerous reasons, for instance inefficient fuel processing and ineffective transportation. A secondary supporting solid fuel is therefore necessary as a partial component to the main fuel in such cases, where the secondary fuel is combusted with the main fuel to adhere to main fuel shortage. Gasification of two fuels together, known as co-gasification, is practiced worldwide, some in industrial scale. However, current practice utilizes biomass fuel as the secondary fuel to coal in co-gasification. This investigation explores into the feasibility of co-gasifying two biomass fuels together to produce syngas. OPF was chosen as the primary fuel and a selection of Malaysian biomasses were studied to discover their compatibility with OPF in co-gasification. Biomass selection was made using score-and-rank method and their selection criteria are concisely discussed.

The development of solid fuel gasification systems for cost-effective power generation with low environmental impacts

Energy Technology Data Exchange (ETDEWEB)

Nieminen, M; Kurkela, E; Staahlberg, P; Laatikainen-Luntama, J; Ranta, J; Hepola, J; Kangasmaa, K [VTT Energy, Espoo (Finland). Gasification and Advanced Combustion

1997-10-01

Relatively low carbon conversion is a disadvantage related to the air-blown fluidised-bed coal-biomass co-gasification process. Low carbon conversion is due to different reactivities and ash sintering behaviour of coal and biomass which leads to compromises in definition of gasification process conditions. In certain cases co-gasification may also lead to unexpected deposit formations or corrosion problems in downstream components especially when high alkali metal or chlorine containing biomass feedstocks are co-gasified with coal. During the reporting period, the work focused on co-gasification of coal and wood waste. The objectives of the present work were to find out the optimum conditions for improving the carbon conversion and to study the formation of different gas impurities. The results based on co-gasification tests with a pressurised fluidised-bed gasifies showed that in co-gasification even with only 15 % coal addition the heavy tar concentration was decreased significantly and, simultaneously, an almost total carbon conversion was achieved by optimising the gasification conditions. The study of filter fines recirculation and solid residues utilisation was started by characterizing filter dust. The work was carried out with an entrained-flow reactor in oxidising, inert and reducing gas conditions. The aim was to define the conditions required for achieving increased carbon conversion in different reactor conditions

The R.D.F. gasifier of Florentine area

Energy Technology Data Exchange (ETDEWEB)

Barducci, G. [Studio Tecnico di Ingegneria Ambientale, Firenze (Italy)

1993-12-31

L.E.G. (Low Energy Gas) from large biomass gasification plants, to be used as a fuel for electricity production, is a suitable means for adding value -- from an energetic point of view -- to the R.D.F. (Refuse Derived Fuel) and to the agricultural and forestry residues. R.D.F. can be converted to a clean gas turbine fuel by gasification that consists in a partial combustion with oxygen or air and steam. In that sense it seems worthwhile to analyze the capacity of a gasifier such as the Greve in Chianti`s recirculating fluidized bed gasifier. The world`s first full-scale R.D.F. gasification plant has been designed in Florence; it is now realized in Greve in Chianti and, at the moment, is starting the industrial management. The plant is designed to gasify 200 t/d of pelletized R.D.F. producing about 17.000/19.000 Nmc/h of low energy gas (LEG) with a net calorific value (NCV) of about 5 MJ/Nmc and a total energy content (at the outlet of the gasifiers) of about 7.5 MJ/Nmc. The produced LEG will be partly burned on site for power production while partly will be cooled, dedusted and transported to the kiln of the adjacent cement factory. The design idea of R.D.F. gasification starts from field of waste treatment and recycling and develops new, advanced technical and economical sinergy with the field of industrial production and electric power generation. The gasification of fuels derived from selected wastes (and/or industrial refuse) and the exploitation of the lean gas produced is the most advanced point in the development of heat conversion processes.

TVA coal-gasification commercial demonstration plant project. Volume 5. Plant based on Koppers-Totzek gasifier. Final report

Energy Technology Data Exchange (ETDEWEB)

1980-11-01

This volume presents a technical description of a coal gasification plant, based on Koppers-Totzek gasifiers, producing a medium Btu fuel gas product. Foster Wheeler carried out a conceptual design and cost estimate of a nominal 20,000 TPSD plant based on TVA design criteria and information supplied by Krupp-Koppers concerning the Koppers-Totzek coal gasification process. Technical description of the design is given in this volume.

Biomass gasification hot gas cleanup for power generation

Energy Technology Data Exchange (ETDEWEB)

Wiant, B.C.; Bachovchin, D.M. [Westinghouse Electric Corp., Orlando, FL (United States); Carty, R.H.; Onischak, M. [Institute of Gas Technology, Chicago, IL (United States); Horazak, D.A. [Gilbert/Commonwealth, Reading, PA (United States); Ruel, R.H. [The Pacific International Center for High Technology Research, Honolulu, HI (United States)

1993-12-31

In support of the US Department of Energy`s Biomass Power Program, a Westinghouse Electric led team consisting of the Institute of Gas Technology (IGT), Gilbert/Commonwealth (G/C), and the Pacific International Center for High Technology Research (PICHTR), is conducting a 30 month research and development program. The program will provide validation of hot gas cleanup technology with a pressurized fluidized bed, air-blown, biomass gasifier for operation of a gas turbine. This paper discusses the gasification and hot gas cleanup processes, scope of work and approach, and the program`s status.

Fate of alkali and trace metals in biomass gasification

International Nuclear Information System (INIS)

Salo, K.; Mojtahedi, W.

1998-01-01

The fate of alkali metals (Na, K) and eleven toxic trace elements (Hg, Cd, Be, Se, Sb, As, Pb, Zn, Cr, Co, Ni) in biomass gasification have been extensively investigated in Finland in the past ten years. The former due to the gas turbine requirements and the latter to comply with environmental regulations. In this paper the results of several experimental studies to measure Na and K in the vapor phase after the gas cooler of a simplified (air-blown) Integrated Gasification Combined-Cycle (IGCC) system are reported. Also, trace element emissions from an IGCC plant using alfalfa as the feedstock are discussed and the concentration of a few toxic trace metals in the vapor phase in the gasifier product gas are reported. (author)

International Seminar on Gasification 2008

Energy Technology Data Exchange (ETDEWEB)

Held, Joergen [ed.

2008-11-15

results in a product gas free of nitrogen and hence suitable for production of biomethane. The concept has been proven at the Guessing plant using a slip-stream but still we are awaiting the first commercial plant that produce biomethane suitable as vehicle fuel or for grid injection. Several demonstration projects are related to air-blown gasification and CHP production. The two-stage Viking gasifier developed at Technical University of Denmark produces a gas with low tar content (<5 mg/Nm3) suitable for combined heat and power production where a gas engine is used for the electricity production. The 70 kW{sub th} pilot plant has an electric efficiency of 25 %. With a scale-up to 0.2-2 MW{sub e} and improved internal heat recovery an electric efficiency of >37 % is expected. In Skive, Denmark, biomass gasification in a 20 MW{sub th} gasifier based on technology developed at GTI, USA and commercialized by Carbona, Finland is demonstrated. The total investment cost is 30 million Euro. Expected pay-back time is approx. 10 years. The project is delayed and the official opening is planned to April 2009. The delay reflects the inherent uncertainty related to large-scale demonstration of new technology. There are several other demonstrations related to biomass gasification and gas cleaning on their way and the field of gasification seems to experience a renaissance. Gas engines utilizing gasified biomass are commercially available. GE Jenbacher has installed gas engines in many biomass gasification plants in Europe. The accumulated hours of operation for the gas engines well exceed 100,000 hours. The plants with installed gas engines span over different gasification technologies (e.g. fixed bed - updraft, fixed bed - down draft and indirect gasification) and different gas compositions with lower heating values ranging from 5.4 MJ/Nm3 to 10.5 MJ/Nm3. High CO content in the gas results in high CO emissions from the gas engine which calls for exhaust gas after-treatment. To avoid

Fluidised bed gasification of low grade South African coals

CSIR Research Space (South Africa)

North, BC

2006-09-01

Full Text Available gasifiers. Fluidised bed Entrained flow Coal particle size 0.5 mm – 5 mm 0 – 0.5 mm Coal moisture Dry Dry/slurry Coal type Non-caking coals Any coal Ash in coal < 60% < 30% Gasification agents Air/steam/oxygen Steam/oxygen Gasification... properties important for fluidised bed gasification are: square4 Coal reactivity in atmospheres of CO2 and H2O square4 Caking index and free swelling index (FSI) square4 Ash fusion temperature (AFT) 5.1 Coal reactivity The gasifcation reactions (1...

Assessment of the gasification characteristics of some agricultural and forest industry residues using a laboratory gasifier

Energy Technology Data Exchange (ETDEWEB)

Williams, R O; Goss, J R

1979-01-01

Gasification means here the reaction of solid fuels with air to yield a low calorific value gas, suitable as a fuel. The solid fuels considered are agricultural and forest industry residues. A laboratory-scale downdraft gasifier was used to study the gasification properties of certain biomass fuels. The grate is the most critical part of the gasifier. Two designs were tested: a rotating eccentric grate and a perforated steel basket. The latter was specifically designed for use with granular fuels such as mulled walnut shells. Batch tests were performed with different biomass fuels and at varying fuel consumption rates. The composition of the generated gas and the mass and heat balances were determined. Substantial closure errors are reported. These are considered to be the result of tars in the gas which were not accounted for. Yields varied from 75.5% in the case of walnut shells to 46% for rice hulls. With a biomass fuel consisting of a mixture of two sizes of walnut shells, yields in excess of 80% were recorded at high fuel consumption rates. Some practical aspects concerning the gasification of biomass fuels and problems associated with cotton gin trash, rice hulls, and wood residues are discussed.

Formation and removal of biomass-derived contaminants in fluidized-bed gasification processes

Energy Technology Data Exchange (ETDEWEB)

Kurkela, E [VTT Energy, Espoo (Finland). Energy Production Technologies

1997-12-31

The objectives of this thesis were to examine the effects of the feedstock and the operating conditions of a fluidized-bed gasifier on the formation of tars and nitrogen-containing compounds and to study the effectiveness of the hot gas cleaning methods developed for the removal of particulates, alkali metals, tars and nitrogen-containing compounds. The most essential part of the work was carried out in the pressurized fluidized-bed gasification test facilities composed of an air-blown bubbling fluidized-bed gasifier and subsequent hot gas filter unit. The operation pressure of the test rig could be varied in the range 0.3 - 1.0 MPa and the maximum allowable gasification temperature was 1 050 deg C. The maximum capacity with biomass fuels was 80 kg/h. A wide range of feedstocks from hard coals, lignite and peat to different wood derived fuels and straw were used in the gasification tests. Two different types of ceramic filters were tested in the filter unit connected to the pressurized fluidized-bed gasifier. The filter unit was operated in a temperature range of 400 - 740 deg C. The particulate removal requirements set by the gas turbines were met by both types of filters and with product gases derived from all the feedstocks tested. In addition to the gasification and gas filtration tests, catalytic tar and ammonia decomposition was studied using both laboratory and bench-scale test facilities. Inexpensive calcium-based bulk materials, dolomites and limestones, were efficient tar decomposition catalysts in atmospheric-pressure tests

Formation and removal of biomass-derived contaminants in fluidized-bed gasification processes

Energy Technology Data Exchange (ETDEWEB)

Kurkela, E. [VTT Energy, Espoo (Finland). Energy Production Technologies

1996-12-31

The objectives of this thesis were to examine the effects of the feedstock and the operating conditions of a fluidized-bed gasifier on the formation of tars and nitrogen-containing compounds and to study the effectiveness of the hot gas cleaning methods developed for the removal of particulates, alkali metals, tars and nitrogen-containing compounds. The most essential part of the work was carried out in the pressurized fluidized-bed gasification test facilities composed of an air-blown bubbling fluidized-bed gasifier and subsequent hot gas filter unit. The operation pressure of the test rig could be varied in the range 0.3 - 1.0 MPa and the maximum allowable gasification temperature was 1 050 deg C. The maximum capacity with biomass fuels was 80 kg/h. A wide range of feedstocks from hard coals, lignite and peat to different wood derived fuels and straw were used in the gasification tests. Two different types of ceramic filters were tested in the filter unit connected to the pressurized fluidized-bed gasifier. The filter unit was operated in a temperature range of 400 - 740 deg C. The particulate removal requirements set by the gas turbines were met by both types of filters and with product gases derived from all the feedstocks tested. In addition to the gasification and gas filtration tests, catalytic tar and ammonia decomposition was studied using both laboratory and bench-scale test facilities. Inexpensive calcium-based bulk materials, dolomites and limestones, were efficient tar decomposition catalysts in atmospheric-pressure tests

Gasification of oil sand coke: review

Energy Technology Data Exchange (ETDEWEB)

Furimsky, E. [IMAF Group, Ottawa, ON (Canada)

1998-08-01

The production of synthetic crude from the tar sands in Western Canada has been steadily increasing. Most of the delayed coke produced by Suncor is combusted on site, whereas all fluid coke produced by Syncrude is stockpiled.The database on the chemical and physical properties of the oil sand coke, including the composition and fusion properties of the mineral matter, has been established. The reactivity of the coke was determined by oxygen chemisorption, fixed bed and fluid bed bench scale gasification and pilot plant gasification. The reactivity of the oil sand coke for gasification is rather low and comparable to high rank coals, such as anthracite. Slurrability tests revealed that a solid concentration in water, approaching 70 wt%, can be achieved. Gasification is the front runner among clean technologies for the conversion of carbonaceous solids to useful products. Several commercial gasifiers are available to cover the wide range of severity. Because of the low reactivity of oil sands coke, high severity conditions are required to achieve high gasification conversion. Such conditions can be attained in entrained bed gasifiers. Gasifiers employing both dry and slurry feeding systems are suitable. A high efficiency, low SO{sub x} and NO{sub x} emissions, as well as a low solid waste production are among the key advantages of the gasification technology compared with thecompeting technologies. Commercial gasification of oil sands coke is delayed because of the availability of natural gas on the site of the upgrading plants. Potential for the transportation of the oil sand coke to USA for electricity generation using the integrated gasification combined-cycle (IGCC) technology was evaluated. 27 refs., 17 figs., 9 tabs.

Benefits of Allothermal Biomass Gasification for Co-Firing

Energy Technology Data Exchange (ETDEWEB)

Van der Meijden, C.M.; Van der Drift, A.; Vreugdenhil, B.J. [ECN Biomass and Energy Efficiency, Petten (Netherlands)

2012-04-15

Many countries have set obligations to reduce the CO2 emissions from coal fired boilers. Co-firing of biomass in existing coal fired power plants is an attractive solution to reduce CO2 emissions. Co-firing can be done by direct mixing of biomass with coal (direct co-firing) or by converting the biomass into a gas or liquid which is fired in a separate burner (indirect co-firing). Direct co-firing is a rather simple solution, but requires a high quality and expensive biomass fuel (e.g. wood pellets). Indirect co-firing requires an additional installation that converts the solid biomass into a gas or liquid, but has the advantage that it can handle a wide range of cheap biomass fuels (e.g. demolition wood) and most of the biomass ash components are separated from the gas before it enters the boiler. Separation of biomass ash can prevent fouling issues in the boiler. Indirect co-firing, using biomass gasification technology, is already common practice. In Geertruidenberg (the Netherlands) a 80 MWth Lurgi CFB gasifier produces gas from demolition wood which is co-fired in the Amer PC boiler. In Ruien (Belgium) a 50 MWth Foster Wheeler fluidized bed gasifier is in operation. The Energy research Centre of the Netherlands (ECN) developed a 'second generation' allothermal gasifier called the MILENA gasifier. This gasifier has some major advantages over conventional fluidized bed gasifiers. The heating value of the produced gas is approximately 2.5 times higher than of gas produced by conventional bubbling / circulating fluidized bed gasifiers. This results in smaller adaptations to the membrane wall of the boiler for the gas injection, thus lower costs. A major disadvantage of most fluidized bed gasifiers is the incomplete conversion of the fuel. Typical fuel conversions vary between 90 and 95%. The remaining combustible material, also containing most of the biomass ash components, is blown out of the gasifier and removed from the gas stream by a cyclone to

ITM oxygen for gasification

Energy Technology Data Exchange (ETDEWEB)

Armstrong, P.A.; Foster, E.P. [Air Products and Chemicals Inc., Toronto, ON (Canada); Gunardson, H.H. [Air Products Canada Ltd., Mississauga, ON (Canada)

2005-11-01

This paper described a newly developed air separation technology called Ionic Transport Membrane (ITM), which reduces the overall cost of the gasification process. The technology is well suited for advanced energy conversion processes such as integrated gasification combined cycle (IGCC) that require oxygen and use heavy carbonaceous feedstocks such as residual oils, bitumens, coke and coal. It is also well suited for traditional industrial applications for oxygen and distributed power. Air Products Canada Limited developed the ceramic membrane air separation technology that can reduce the cost of pure oxygen by more than 30 per cent. The separation technology achieves a capital cost reduction of 30 per cent and an energy reduction of 35 per cent over conventional cryogenic air separation. ITM is an electrochemical process that integrates well with the gasification process and an IGCC option for producing electricity from the waste heat generated from gasification. This paper described the integration of ITM technology with both the gasification and IGCC processes and showed the attractive economics of ITM. 6 refs., 2 tabs., 6 figs.

Novel intrinsic-based submodel for char particle gasification in entrained-flow gasifiers: Model development, validation and illustration

International Nuclear Information System (INIS)

Schulze, S.; Richter, A.; Vascellari, M.; Gupta, A.; Meyer, B.; Nikrityuk, P.A.

2016-01-01

Highlights: • Model resolving intra-particle species transport for char conversion was formulated. • TGA experiments of char particle conversion in gas flow were conducted. • The experimental results for char conversion validated the model. • CFD simulations of endothermic reactor with developed model were carried out. - Abstract: The final carbon conversion rate is of critical importance in the efficiency of gasifiers. Therefore, comprehensive modeling of char particle conversion is of primary interest for designing new gasifiers. This work presents a novel intrinsic-based submodel for the gasification of a char particle moving in a hot flue gas environment considering CO 2 and H 2 O as inlet species. The first part of the manuscript describes the model and its derivation. Validations against experiments carried out in this work for German lignite char are reported in the second part. The comparison between submodel predictions and experimental data shows good agreement. The importance of char porosity change during gasification is demonstrated. The third part presents the results of CFD simulations using the new submodel and a surface-based submodel for a generic endothermic gasifier. The focus of CFD simulations is to demonstrate the crucial role of intrinsic based heterogeneous reactions in the adequate prediction of carbon conversion rates.

Study of ammonia removal from coal-gasified fuel

Energy Technology Data Exchange (ETDEWEB)

Hasegawa, Takeharu; Sato, Mikio [Central Research Inst. of Electric Power Industry, Yokosuka, Kanagawa (Japan)

1998-07-01

In integrated coal gasification combined-cycle power-generation (IGCC) systems, ammonia in gasified fuel is passed through a hot/dry type gas clean-up facility into a gas turbine. The ammonia is converted to nitrogen oxides in the gas turbine combustion process. Therefore, ammonia removal from coal-gasified fuel effectively reduces NO{sub x} emissions in IGCC systems. The authors clarified the optimum NO/NH{sub 3} ratio, the optimum concentration of added O{sub 2}, and the influence of CO, H{sub 2}, and CH{sub 4} in the coal-gasified fuel on NH{sub 3} decomposition and NO reduction through experiments using a tubular flow reactor and numerical analysis based on reaction kinetics. The main results were as follows: (1) The optimum NO/NH{sub 3} ratio for maximizing NH{sub 3} decomposition and NO reduction was about 1. (2) The NH{sub 3} decomposition ratio depended only on H{sub 2}, and decreased rapidly with increasing H{sub 2} concentration. (3) The NO reduction ratio decreased with an increasing H{sub 2} concentration. (4) The remaining CH{sub 4}, which was not decomposed by pyrolysis, increased with an increasing CH{sub 4} concentration and caused the reaction temperature to rise, as opposed to cases of CO and H{sub 2}. (5) The method was effective in decreasing total fixed nitrogen (TFN) by up to 40% and minimizing the total concentration of remaining NH{sub 3} and NO in air-blown, coal-gasified fuel.

Simulation of petcoke gasification in slagging moving bed reactors

Energy Technology Data Exchange (ETDEWEB)

Nagpal, Soumitro; Sarkar, T.K.; Sen, P.K. [Research and Development Center, Engineers India Limited, Gurgaon 122001 (India)

2005-03-25

A mathematical model for simulation of moving bed petcoke gasifiers was developed. The model introduces a new feed characterization method, gas-phase resistance and volatilization models. The model is validated using reported data for a slagging gasifier. Effect of feed oxygen-to-coke and steam-to-coke ratios and feed coke rates on gasification performance was examined. Slagging zone moving bed gasifier operation with very high petcoke fluxes of over 4000 kg/m{sup 2}/h was possible with high petcoke conversion. Peak gas temperatures exceeded 1500 {sup o}C. Fluxes higher than 5000 kg/m{sup 2}/h are limited by an approach to fluidization of small particles in the combustion zone. The moving bed gasifier performance was found superior to performance of an entrained flow gasifier (EFG) with respect to energy efficiency and oxygen consumption.

Gasification of Rice Husk in a Downdraft Gasifier: The Effect of Equivalence Ratio on the Gasification Performance, Properties, and Utilization Analysis of Byproducts of Char and Tar

Directory of Open Access Journals (Sweden)

Zhongqing Ma

2015-03-01

Full Text Available Rice husks (RH are a potential biomass source for bio-energy production in China, such as bio-gas production by gasification technology. In this paper, a bench-scale downdraft fixed bed gasifier (DFBG and a tar sampling system were designed. The effect of equivalence ratio (ER on gasification performance in terms of the temperature in the gasifier, the composition distribution of the producer gas, and the tar content in the producer gas was studied. The maximum lower heating value of 4.44 MJ/Nm3, minimum tar content of 1.34 g/Nm3, and maximum cold gas efficiency of 50.85% were obtained at ER of 0.211. In addition, the characteristics of gasification byproducts, namely bio-char and bio-tar, were analyzed. The proximate and ultimate analysis (especially of the alkali metal, the surface morphology, the surface area, and the pore size distribution of the rice husk char (RHC were obtained by the use of X-ray fluorescence (XRF and scanning electron microscopy (SEM, as well as by using the Brunauer-Emmett-Teller (BET method. The components of light tar and heavy tar were obtained by using gas chromatography-mass spectrometry (GC-MS.

Mathematical Modeling of Ultra-Superheated Steam Gasification

Science.gov (United States)

Xin, Fen

Pure steam gasification has been of interest in hydrogen production, but with the challenge of supplying heat for endothermic reactions. Traditional solutions included either combusting feedstocks at the price of decreasing carbon conversion ratio, or using costly heating apparatus. Therefore, a distributed gasifier with an Ultra-Superheated-Steam (USS) generator was invented, satisfying the heat requirement and avoiding carbon combustion in steam gasification. This project developed the first version of the Ultra-Superheated-Steam-Fluidization-Model (USSFM V1.0) for the USS gasifier. A stand-alone equilibrium combustion model was firstly developed to calculate the USS mixture, which was the input to the USSFM V1.0. Model development of the USSFM V1.0 included assumptions, governing equations, boundary conditions, supporting equations and iterative schemes of guessed values. There were three nested loops in the dense bed and one loop in the freeboard. The USSFM V1.0 included one main routine and twenty-four subroutines. The USSFM V1.0 was validated with experimental data from the Enercon USS gasifier. The calculated USS mixture had a trace of oxygen, validating the initial expectation of creating an oxygen-free environment in the gasifier. Simulations showed that the USS mixture could satisfy the gasification heat requirement without partial carbon combustion. The USSFM V1.0 had good predictions on the H2% in all tests, and on other variables at a level of the lower oxygen feed. Provided with higher oxygen feed, the USSFM V1.0 simulated hotter temperatures, higher CO% and lower CO2%. Errors were explained by assumptions of equilibrium combustion, adiabatic reactors, reaction kinetics, etc. By investigating specific modeling data, gas-particle convective heat transfers were found to be critical in energy balance equations of both emulsion gas and particles, while bubble size controlled both the mass and energy balance equations of bubble gas. Parametric study

The use of oxygen-enriched air for biomass gasification: initial scoping study

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-07-01

The article reports an initial scoping study which is aimed at assessing the potential impact of using non-cryogenic oxygen, or oxygen-enriched air, for biomass gasification with respect to cost, design and operation of stationary biomass-fuelled generators in the range 5 to 15 MW(e). The study is expected to lead to identification of options worthy of more detailed study. The format of the scoping study is as follows: (i) using data on performance and cost from the manufacturers, minimum cost-saving potential is assessed; (ii) the performance and component costs of various gasifier types and engine types are reviewed to identify possible savings in monetary cost; (iii) an assessment of the likely impact of low-cost fuels is made and (iv) areas for detailed investigation are highlighted.

Down-flow moving-bed gasifier with catalyst recycle

Science.gov (United States)

Halow, John S.

1999-01-01

The gasification of coal and other carbonaceous materials by an endothermic gasification reaction is achieved in the presence of a catalyst in a down-flow, moving-bed gasifier. Catalyst is removed along with ash from the gasifier and is then sufficiently heated in a riser/burner by the combustion of residual carbon in the ash to volatilize the catalyst. This volatilized catalyst is returned to the gasifier where it uniformly contacts and condenses on the carbonaceous material. Also, the hot gaseous combustion products resulting from the combustion of the carbon in the ash along with excess air are introduced into the gasifier for providing heat energy used in the endothermic reaction.

Liquid CO₂/Coal Slurry for Feeding Low Rank Coal to Gasifiers

Energy Technology Data Exchange (ETDEWEB)

Marasigan, Jose [Electric Power Research Institute, Inc., Palo Alto, CA (United States); Goldstein, Harvey [Electric Power Research Institute, Inc., Palo Alto, CA (United States); Dooher, John [Electric Power Research Institute, Inc., Palo Alto, CA (United States)

2013-09-30

This study investigates the practicality of using a liquid CO₂/coal slurry preparation and feed system for the E-Gas™ gasifier in an integrated gasification combined cycle (IGCC) electric power generation plant configuration. Liquid CO₂ has several property differences from water that make it attractive for the coal slurries used in coal gasification-based power plants. First, the viscosity of liquid CO₂ is much lower than water. This means it should take less energy to pump liquid CO₂ through a pipe compared to water. This also means that a higher solids concentration can be fed to the gasifier, which should decrease the heat requirement needed to vaporize the slurry. Second, the heat of vaporization of liquid CO₂ is about 80% lower than water. This means that less heat from the gasification reactions is needed to vaporize the slurry. This should result in less oxygen needed to achieve a given gasifier temperature. And third, the surface tension of liquid CO₂ is about 2 orders of magnitude lower than water, which should result in finer atomization of the liquid CO₂ slurry, faster reaction times between the oxygen and coal particles, and better carbon conversion at the same gasifier temperature. EPRI and others have recognized the potential that liquid CO₂ has in improving the performance of an IGCC plant and have previously conducted systemslevel analyses to evaluate this concept. These past studies have shown that a significant increase in IGCC performance can be achieved with liquid CO₂ over water with certain gasifiers. Although these previous analyses had produced some positive results, they were still based on various assumptions for liquid CO₂/coal slurry properties.

Commercial demonstration of atmospheric medium BTU fuel gas production from biomass without oxygen the Burlington, Vermont Project

Energy Technology Data Exchange (ETDEWEB)

Rohrer, J.W. [Zurn/NEPCO, South Portland, MA (United States); Paisley, M. [Battelle Laboratories, Columbus, OH (United States)

1995-12-31

The first U.S. demonstration of a gas turbine operating on fuel gas produced by the thermal gasification of biomass occurred at Battelle Columbus Labs (BCL) during 1994 using their high throughput indirect medium Btu gasification Process Research Unit (PRU). Zurn/NEPCO was retained to build a commercial scale gas plant utilizing this technology. This plant will have a throughput rating of 8 to 12 dry tons per hour. During a subsequent phase of the Burlington project, this fuel gas will be utilized in a commercial scale gas turbine. It is felt that this process holds unique promise for economically converting a wide variety of biomass feedstocks efficiently into both a medium Btu (500 Btu/scf) gas turbine and IC engine quality fuel gas that can be burned in engines without modification, derating or efficiency loss. Others are currently demonstrating sub-commercial scale thermal biomass gasification processes for turbine gas, utilizing both atmospheric and pressurized air and oxygen-blown fluid bed processes. While some of these approaches hold merit for coal, there is significant question as to whether they will prove economically viable in biomass facilities which are typically scale limited by fuel availability and transportation logistics below 60 MW. Atmospheric air-blown technologies suffer from large sensible heat loss, high gas volume and cleaning cost, huge gas compressor power consumption and engine deratings. Pressurized units and/or oxygen-blown gas plants are extremely expensive for plant scales below 250 MW. The FERCO/BCL process shows great promise for overcoming the above limitations by utilizing an extremely high throughout circulation fluid bed (CFB) gasifier, in which biomass is fully devolitalized with hot sand from a CFB char combustor. The fuel gas can be cooled and cleaned by a conventional scrubbing system. Fuel gas compressor power consumption is reduced 3 to 4 fold verses low Btu biomass gas.

Gasification : converting low value feedstocks to high value products

International Nuclear Information System (INIS)

Koppel, P.; Lorden, D.

2009-01-01

This presentation provided a historic overview of the gasification process and described the process chemistry of its two primary reactions, notably partial oxidation and steam reforming. The gasification process involves converting low value carbonaceous solid or liquid feeds to a synthetic gas by reacting the feed with oxygen and steam under high pressure and temperature conditions. Since the gasifier operates under a reducing environment instead of an oxidizing environment, mist sulphur is converted to hydrogen sulphide instead of sulphur dioxide. The gasification process also involves cleaning up synthetic gas and acid gas removal; recovery of conventional sulphur; and combustion or further processing of clean synthetic gas. This presentation also outlined secondary reactions such as methanation, water shift, and carbon formation. The negative effects of gasification were also discussed, with particular reference to syngas; metal carbonyls; soot; and slag. Other topics that were presented included world syngas production capacity by primary feedstock; operating IGCC projects; natural gas demand by oil sands supply and demand considerations; reasons for using the gasification process; gasifier feedstocks; and gasification products. The presentation concluded with a discussion of gasification licensors; gasification technologies; gasification experience; and the regulatory situation for greenhouse gas. Gasification has demonstrated excellent environmental performance with sulphur recovery greater than 99 per cent, depending on the the recovery process chosen. The opportunity also exists for carbon dioxide recovery. tabs., figs.

Potential of synthesis gas production from rubber wood chip gasification in a bubbling fluidised bed gasifier

International Nuclear Information System (INIS)

Kaewluan, Sommas; Pipatmanomai, Suneerat

2011-01-01

Experiments of rubber wood chip gasification were carried out in a 100-kW th bubbling fluidised bed gasifier to investigate the effect of air to fuel ratio (represented as equivalence ratio - ER) on the yield and properties of synthesis gas. For all experiments, the flow rate of ambient air was fixed, while the feed rate of rubber wood chip was adjusted to vary ER in the range of 0.32-0.43. Increasing ER continuously raised the bed temperature, which resulted in higher synthesis gas yield and lower yield of ash and tar. However, higher ER generally gave synthesis gas of lower heating value, partly due to the dilution of N 2 . Considering the energy efficiency of the process, the optimum operation was achieved at ER = 0.38, which yielded 2.33 Nm 3 of synthesis gas per kg of dry biomass at the heating value of 4.94 MJ/Nm 3 . The calculated carbon conversion efficiency and gasification efficiency were 97.3% and 80.2%, respectively. The mass and energy balance of the gasification process showed that the mass and energy distribution was significantly affected by ER and that the energy losses accounted for ∼25% of the total output energy. The economical assessment of synthesis gas utilisation for heat and electricity production based on a 1-MW th bubbling fluidised bed gasifier and the operational data resulting from the rubber wood chip gasification experiments in this study clearly demonstrated the attractiveness of replacing heavy fuel oil and natural gas by the synthesis gas for heat applications in terms of 70% and 50% annual saving of fuel cost, respectively. However, the case of electricity production does not seem a preferable option due to its current technical and non-technical barriers.

Exergetic comparison of two KRW-based IGCC power plants

International Nuclear Information System (INIS)

Tsatsaronis, G.; Tawfik, T.; Lin, L.; Gallaspy, D.T.

1991-01-01

In studies supported by the U.S. Department of Energy and the Electric Power Research Institute, several design configurations of Kellogg-Rust-Westinghouse (KRW)-based Integrated Gasification-Combined-Cycle (IGCC) power plants were developed. Two of these configurations are compared in this paper, from the exergetic viewpoint. The exergetic comparison identifies the causes of performance differences between the two cases: differences in the exergy destruction of the gasification system, the gas turbine system, and the gas cooling process, as well as differences in the exergy loss accompanying the solids to disposal stream. The potential for using oxygen-blown versus air-blown KRW gasifiers, and hot gas versus cold gas cleanup processes is evaluated

Macauba gasification; Gaseificacao da macauba

Energy Technology Data Exchange (ETDEWEB)

Santos Filho, Jaime dos; Oliveira, Eron Sardinha de [Instituto Federal de Educacao, Ciencia e Tecnologia da Bahia (IFBA), Vitoria da Conquista, BA (Brazil)], E-mail: jaime@ifba.edu.br; Silva, Jadir Nogueira da; Galvarro, Svetlana Fialho Soria [Universidade Federal de Vicosa (UFV), MG (Brazil); Chaves, Modesto Antonio [Universidade Estadual do Sudoeste da Bahia (UESB), Itapetinga, BA (Brazil). Dept. de Engenharia de Alimentos

2009-07-01

For development of a productive activity, with reduced environmental degradation, the use of renewable energy sources as an important option. The gasification has been increasing among the ways of obtaining energy from biomass, and consists of a process where the necessary oxygen to the complete combustion of a fuel it is restricts and, in high temperatures it generates fuel gas of high-quality. In this direction, this work is justified and has its importance as the study of a renewable energy source, macauba coconut (Acrocomia aculeata [Jacq] Lodd), with the gasification process. The objective of this study is to build a biomass concurrent gasifier and evaluate the viability to provide heating for dehydration of fruits, using the macauba coconut as fuel. It was measured the temperature in five points distributed in both gasifier and combustor chamber, being the input area of primary combustor air and also the speed of rotation of the electric motor, using a factorial 3X3 experimental design with three repetitions and interval of measurements of five minutes. The analytical results take to infer that the macauba coconut have potential to be gasified and used for the dehydration of fruits. (author)

Modelling the low-tar BIG gasification concept[Biomass Integrated gasification

Energy Technology Data Exchange (ETDEWEB)

Andersen, Lars; Elmegaard, B.; Qvale, B.; Henriksen, Ulrrik [Technical univ. of Denmark (Denmark); Bentzen, J.D.; Hummelshoej, R. [COWI A/S (Denmark)

2007-07-01

A low-tar, high-efficient biomass gasification concept for medium- to large-scale power plants has been designed. The concept is named 'Low-Tar BIG' (BIG = Biomass Integrated Gasification). The concept is based on separate pyrolysis and gasification units. The volatile gases from the pyrolysis (containing tar) are partially oxidised in a separate chamber, and hereby the tar content is dramatically reduced. Thus, the investment, and running cost of a gas cleaning system can be reduced, and the reliability can be increased. Both pyrolysis and gasification chamber are bubbling fluid beds, fluidised with steam. For moist fuels, the gasifier can be integrated with a steam drying process, where the produced steam is used in the pyrolysis/gasification chamber. In this paper, mathematical models and results from initial tests of a laboratory Low-Tar BIG gasifier are presented. Two types of models are presented: 1. The gasifier-dryer applied in different power plant systems: Gas engine, Simple cycle gas turbine, Recuperated gas turbine and Integrated Gasification and Combined Cycle (IGCC). The paper determines the differences in efficiency of these systems and shows that the gasifier will be applicable for very different fuels with different moisture contents, depending on the system. 2. A thermodynamic Low-Tar BIG model. This model is based on mass and heat balance between four reactors: Pyrolysis, partial oxidation, gasification, gas-solid mixer. The paper describes the results from this study and compares the results to actual laboratory tests. The study shows, that the Low-Tar BIG process can use very wet fuels (up to 65-70% moist) and still produce heat and power with a remarkable high electric efficiency. Hereby the process offers the unique combination of large scale gasification and low-cost gas cleaning and use of low-cost fuels which very likely is the necessary combination that will lead to a breakthrough of gasification technology. (au)

Electrofluid gasification of coal with nuclear energy

International Nuclear Information System (INIS)

Pulsifer, A.H.; Wheelock, T.D.

1978-01-01

The gasification of coal by reaction with steam requires addition of large amounts of energy. This energy can be supplied by a high-temperature nuclear reactor which is coupled to a fluidized bed gasifier either thermally or electrically via an electrofluid gasifier. A comparison of the economics of supplying energy by these two alternatives demonstrates that electrofluid gasification in combination with a high-temperature nuclear reactor may in some circumstances be economically attractive. In addition, a review of recent experiments in small-scale electrofluid gasifiers indicates that this method of gasification is technically feasible. (Auth.)

Electrofluid gasification of coal with nuclear energy

International Nuclear Information System (INIS)

Pulsifer, A.H.; Wheelock, T.D.

1978-01-01

The gasification of coal by reaction with steam requires the addition of large amounts of energy. This energy can be supplied by a high-temperature nuclear reactor which is coupled to a fluidized bed gasifier either thermally or electrically via an electrofluid gasifier. A comparison of the economics of supplying energy by these two alternatives demonstrates that electrofluid gasification in combination with a high-temperature nuclear reactor may in some circumstances be economically attractive. In addition, a review of recent experiments in small-scale electrofluid gasifiers indicates that this method of gasification is technically feasible

Gasification of algal biomass (Cladophora glomerata L.) with CO2/H2O/O2 in a circulating fluidized bed.

Science.gov (United States)

Ebadi, Abdol Ghaffar; Hisoriev, Hikmat

2017-11-28

Gasification is one of the most important thermochemical routes to produce both synthesis gas (syngas) and chars. The quality of produced syngas wieldy depends on the operating conditions (temperature, residence time, heating rate, and gasifying agent), hydrodynamic properties of gasifier (particle size, minimum fluidization velocity, and gasifier size), and type of feedstock (coal, biomass, oil, and municipal solid wastes). In the present study, simulation of syngas production via circulating fluidized bed (CFB) gasification of algal biomass (Cladophora glomerata L.) at different gasifying agents and particle sizes was carried out, using Aspen Plus simulator. The model which has been validated by using experimental data of the technical literature was used to evaluate the influence of operating conditions on gas composition and performance parameters. The results show that biomass gasification using pure oxygen as the gasification agent has great potential to improve the caloric value of produced gas and performance indicators. It was also found that the produced gas caloric value, syngas yield, and performance parameters (CCE and CGE) increase with reaction temperature but are inversely proportional to the biomass particle size.

On a clean power generation system with the co-gasification of biomass and coal in a quadruple fluidized bed gasifier.

Science.gov (United States)

Yan, Linbo; He, Boshu

2017-07-01

A clean power generation system was built based on the steam co-gasification of biomass and coal in a quadruple fluidized bed gasifier. The chemical looping with oxygen uncoupling technology was used to supply oxygen for the calciner. The solid oxide fuel cell and the steam turbine were combined to generate power. The calcium looping and mineral carbonation were used for CO 2 capture and sequestration. The aim of this work was to study the characteristics of this system. The effects of key operation parameters on the system total energy efficiency (ŋ ten ), total exergy efficiency (ŋ tex ) and carbon sequestration rate (R cs ) were detected. The energy and exergy balance calculations were implemented and the corresponding Sankey and Grassmann diagrams were drawn. It was found that the maximum energy and exergy losses occurred in the steam turbine. The system ŋ ten and ŋ tex could be ∼50% and ∼47%, and R cs could be over unit. Copyright © 2017 Elsevier Ltd. All rights reserved.

BIOMASS GASIFICATION AND POWER GENERATION USING ADVANCED GAS TURBINE SYSTEMS

Energy Technology Data Exchange (ETDEWEB)

David Liscinsky

2002-10-20

A multidisciplined team led by the United Technologies Research Center (UTRC) and consisting of Pratt & Whitney Power Systems (PWPS), the University of North Dakota Energy & Environmental Research Center (EERC), KraftWork Systems, Inc. (kWS), and the Connecticut Resource Recovery Authority (CRRA) has evaluated a variety of gasified biomass fuels, integrated into advanced gas turbine-based power systems. The team has concluded that a biomass integrated gasification combined-cycle (BIGCC) plant with an overall integrated system efficiency of 45% (HHV) at emission levels of less than half of New Source Performance Standards (NSPS) is technically and economically feasible. The higher process efficiency in itself reduces consumption of premium fuels currently used for power generation including those from foreign sources. In addition, the advanced gasification process can be used to generate fuels and chemicals, such as low-cost hydrogen and syngas for chemical synthesis, as well as baseload power. The conceptual design of the plant consists of an air-blown circulating fluidized-bed Advanced Transport Gasifier and a PWPS FT8 TwinPac{trademark} aeroderivative gas turbine operated in combined cycle to produce {approx}80 MWe. This system uses advanced technology commercial products in combination with components in advanced development or demonstration stages, thereby maximizing the opportunity for early implementation. The biofueled power system was found to have a levelized cost of electricity competitive with other new power system alternatives including larger scale natural gas combined cycles. The key elements are: (1) An Advanced Transport Gasifier (ATG) circulating fluid-bed gasifier having wide fuel flexibility and high gasification efficiency; (2) An FT8 TwinPac{trademark}-based combined cycle of approximately 80 MWe; (3) Sustainable biomass primary fuel source at low cost and potentially widespread availability-refuse-derived fuel (RDF); (4) An overall integrated

DDGS chars gasification with CO{sub 2}: a kinetic study using TG analysis

Energy Technology Data Exchange (ETDEWEB)

Meng, Xiangmei; Jong, Wiebren de; Fu, Ningjie; Verkooijen, Adrian H.M. [Delft University of Technology, Process and Energy Department, Faculty of Mechanical, Maritime and Materials Engineering, Delft (Netherlands)

2011-12-15

Dry Distiller's Grains with Solubles (DDGS) is a by-product during ethanol production from cereals which is currently mainly used as feedstock for cattle. With the growth of the ethanol industry, the increasing supply of DDGS may saturate the livestock feed market; thus, its potential applications need to be explored. DDGS gasification in a 100-kW{sub th} circulating fluidized bed (CFB) steam-O{sub 2} blown gasifier has been studied. However, the modeling of DDGS gasification process encounters difficulties due to the unavailable knowledge of DDGS char gasification kinetics. Therefore, in this paper, gasification kinetics of DDGS char with CO{sub 2} was investigated using thermogravimetric analysis (TGA). Two different types of char samples have been tested. Char type one (PYR-Char) was obtained after DDGS pyrolysis in a TGA at a final temperature of 750 C or 850 C for 20 min. Char type two (CFB-Char) was obtained after DDGS gasification in the 100-kW{sub th} CFB gasifier within the temperature range of 790 C to 820 C with a steam/biomass mass ratio of 0.81 and oxygen to biomass stoichiometric ratio of approximately 0.38. The influences of pyrolysis temperature (750 C, 850 C), heating rate (10 C/min, 30 C/min, 50 C/min, 70 C/min), CO{sub 2} concentration (10, 20, 30 vol.%), and gasification temperature (900 C, 1,000 C, 1,100 C) on the reaction rate of char-CO{sub 2} reaction were determined. Two representative gas-solid reaction models, the volumetric reaction model (VRM) and the shrinking core model (SCM) were applied in order to determine kinetic parameters. It was found that the calculated activation energy (E{sub a}) values using SCM were slightly lower than those using VRM. The calculated E{sub a} values for PYR-Char using both models were in the range of 100-165 kJ/mol, while the calculated E{sub a} values for CFB-Char were in the range of 55-100 kJ/mol. It was observed by scanning electron microscopy (SEM) that CFB-Char was more fragile and PYR

Mathematical modeling of a fluidized bed gasifier for steam gasification of coal using high-temperature nuclear reactor heat

International Nuclear Information System (INIS)

Kubiak, H.; vanHeek, K.-H.; Juntgen, H.

1986-01-01

Coal gasification is a well-known technique and has already been developed and used since a long time. In the last few years, forced by the energy situation, new efforts have been made to improve known processes and to start new developments. Conventional gasification processes use coal not only as feedstock to be gasified but also for supply of energy for reaction heat, steam production, and other purposes. With a nuclear high temperature reactor (HTR) as a source for process heat, it is possible to transform the whole of the feed coal into gas. This concept offers advantages over existing gasification processes: saving of coal, as more gas can be produced from coal; less emission of pollutants, as the HTR is used for the production of steam and electricity instead of a coal-fired boiler; and lower production costs for the gas

Numerical investigation of slag formation in an entrained-flow gasifier

Science.gov (United States)

Zageris, G.; Geza, V.; Jakovics, A.

2018-05-01

A CFD mathematical model for an entrained-flow gasifier is constructed – the model of an actual gasifier is rendered in 3D and appropriately meshed. Then, the turbulent gas flow in the gasifier is modeled with the realizable k-ε approach, taking devolatilization, combustion and coal gasification in account. Various such simulations are conducted, obtaining results for different air inlet positions and by tracking particles of varying sizes undergoing devolatilization and gasification. The model identifies potential problematic zones where most particles collide with the gasifier walls, indicating risk regions where ash deposits could most likely form. In conclusion, effects on the formation of an ash layer of air inlet positioning and particle size allowed in the main gasifier tank are discussed, and viable solutions such as radial inlet positioning for decreasing the amount of undesirable deposits are proposed. We also conclude that the particular chemical reactions that take place inside the gasifier play a significant role in determining how slagging occurs inside a gasifier.

Wabash River Coal Gasification Repowering Project: A DOE Assessment; FINAL

International Nuclear Information System (INIS)

National Energy Technology Laboratory

2002-01-01

The goal of the U.S. Department of Energy (DOE) Clean Coal Technology Program (CCT) is to furnish the energy marketplace with a number of advanced, more efficient, and environmentally responsible coal utilization technologies through demonstration projects. These projects seek to establish the commercial feasibility of the most promising advanced coal technologies that have developed beyond the proof-of-concept stage. This document serves as a DOE post-project assessment (PPA) of a project selected in CCT Round IV, the Wabash River Coal Gasification Repowering (WRCGR) Project, as described in a Report to Congress (U.S. Department of Energy 1992). Repowering consists of replacing an existing coal-fired boiler with one or more clean coal technologies to achieve significantly improved environmental performance. The desire to demonstrate utility repowering with a two-stage, pressurized, oxygen-blown, entrained-flow, integrated gasification combined-cycle (IGCC) system prompted Destec Energy, Inc., and PSI Energy, Inc., to form a joint venture and submit a proposal for this project. In July 1992, the Wabash River Coal Gasification Repowering Project Joint Venture (WRCGRPJV, the Participant) entered into a cooperative agreement with DOE to conduct this project. The project was sited at PSI Energy's Wabash River Generating Station, located in West Terre Haute, Indiana. The purpose of this CCT project was to demonstrate IGCC repowering using a Destec gasifier and to assess long-term reliability, availability, and maintainability of the system at a fully commercial scale. DOE provided 50 percent of the total project funding (for capital and operating costs during the demonstration period) of$438 million

Real Time Flame Monitoring of Gasifier and Injectors

Energy Technology Data Exchange (ETDEWEB)

Zelepouga, Serguei; Saveliev, Alexei

2011-12-31

This project is a multistage effort with the final goal to develop a practical and reliable nonintrusive gasifier injector monitor to assess burner wear and need for replacement. The project team included the National Energy Technology Laboratory (NETL), Gas Technology Institute (GTI), North Carolina State University, and ConocoPhillips. This report presents the results of the sensor development and testing initially at GTI combustion laboratory with natural gas flames, then at the Canada Energy Technology Center (CANMET), Canada in the atmospheric coal combustor as well as in the pilot scale pressurized entrained flow gasifier, and finally the sensor capabilities were demonstrated at the Pratt and Whitney Rocketdyne (PWR) Gasifier and the Wabash River Repowering plant located in West Terre Haute, IN. The initial tests demonstrated that GTI gasifier sensor technology was capable of detecting shape and rich/lean properties of natural gas air/oxygen enriched air flames. The following testing at the Vertical Combustor Research Facility (VCRF) was a logical transition step from the atmospheric natural gas flames to pressurized coal gasification environment. The results of testing with atmospheric coal flames showed that light emitted by excited OH* and CH* radicals in coal/air flames can be detected and quantified. The maximum emission intensities of OH*, CH*, and black body (char combustion) occur at different axial positions along the flame length. Therefore, the excitation rates of CH* and OH* are distinct at different stages of coal combustion and can be utilized to identify and characterize processes which occur during coal combustion such as devolatilization, char heating and burning. To accomplish the goals set for Tasks 4 and 5, GTI utilized the CANMET Pressurized Entrained Flow Gasifier (PEFG). The testing parameters of the PEFG were selected to simulate optimum gasifier operation as well as gasifier conditions normally resulting from improper operation or

FY 1996 report on the results of the development of an entrained bed coal gasification power plant. Part 2. Investigational study of verification plant; 1995 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 2. Jissho plant ni kansuru chosa kenkyu hen

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-01-01

For the purpose of developing the technology of the integrated coal gasification combined cycle power generation, an investigational study of verification plant was made, and the FY 1996 results were summarized. In this fiscal year, the conceptual design was made of the Nakoso method based on the method of Nakoso pilot plant, the fixed bed method in which fixed bed gas refining facilities tested in Nakoso pilot plant were adopted, and the packed bed method. In the Nakoso method, 5 cases were studied using the air blown two-stage entrained bed for gasifier, dry two-stage fluidized bed for desulfurization and dry granular bed packed bed for dust removal. In the fixed bed method, 2 cases were studied using the air blown two-stage entrained bed for gasifier and dry fixed bed for gas refining. In the packed bed method, 2 cases were studied using the air blown two-stage entrained bed for gasifier and dry packed bed for gas refining. As to gas turbine facilities, 5 cases were studied in which GT output is 115MW - 215MW (output of combined cycle power generation: 220MW - 420MW). (NEDO)

Recent advances in oxygen production for gasification

Energy Technology Data Exchange (ETDEWEB)

Gunardson, H.H. [Air Products Canada Ltd., Mississauga, ON (Canada)

2005-07-01

This paper described the Ionic Transport Membrane (ITM) technology that reduces the overall cost of the gasification process by 7 per cent. Gasification is a proven, but expensive technology for producing hydrogen and synthesis gas from low cost hydrocarbon feedstock. Gasification is also an alternative to conventional steam methane reforming based on natural gas. A key cost element in gasification is the production of oxygen. For that reason, Air Products Canada Limited developed a ceramic membrane air separation technology that can reduce the cost of pure oxygen by more than 30 per cent. The separation technology achieves a capital cost reduction of 30 per cent and an energy reduction of 35 per cent over conventional cryogenic air separation. ITM is an electrochemical process that integrates very well with the gasification process and an integrated gasification combined cycle (IGCC) option for production of electrical power from the waste heat generated from gasification. This paper described the integration of ITM technology with both the gasification and IGCC processes and showed how the superior economics of ITM can allow gasification to compete with steam methane reforming and thereby reduce dependency of oil sands development on increasingly scarce and costly natural gas.

DOE Coal Gasification Multi-Test Facility: fossil fuel processing technical/professional services

Energy Technology Data Exchange (ETDEWEB)

Hefferan, J.K.; Lee, G.Y.; Boesch, L.P.; James, R.B.; Rode, R.R.; Walters, A.B.

1979-07-13

A conceptual design, including process descriptions, heat and material balances, process flow diagrams, utility requirements, schedule, capital and operating cost estimate, and alternative design considerations, is presented for the DOE Coal Gasification Multi-Test Facility (GMTF). The GMTF, an engineering scale facility, is to provide a complete plant into which different types of gasifiers and conversion/synthesis equipment can be readily integrated for testing in an operational environment at relatively low cost. The design allows for operation of several gasifiers simultaneously at a total coal throughput of 2500 tons/day; individual gasifiers operate at up to 1200 tons/day and 600 psig using air or oxygen. Ten different test gasifiers can be in place at the facility, but only three can be operated at one time. The GMTF can produce a spectrum of saleable products, including low Btu, synthesis and pipeline gases, hydrogen (for fuel cells or hydrogasification), methanol, gasoline, diesel and fuel oils, organic chemicals, and electrical power (potentially). In 1979 dollars, the base facility requires a $288 million capital investment for common-use units, $193 million for four gasification units and four synthesis units, and $305 million for six years of operation. Critical reviews of detailed vendor designs are appended for a methanol synthesis unit, three entrained flow gasifiers, a fluidized bed gasifier, and a hydrogasifier/slag-bath gasifier.

CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES

Energy Technology Data Exchange (ETDEWEB)

Dr. Yaw D. Yeboah; Dr. Yong Xu; Dr. Atul Sheth; Dr. Pradeep Agrawal

2001-12-01

The Gas Research Institute (GRI) estimates that by the year 2010, 40% or more of U.S. gas supply will be provided by supplements including substitute natural gas (SNG) from coal. These supplements must be cost competitive with other energy sources. The first generation technologies for coal gasification e.g. the Lurgi Pressure Gasification Process and the relatively newer technologies e.g. the KBW (Westinghouse) Ash Agglomerating Fluidized-Bed, U-Gas Ash Agglomerating Fluidized-Bed, British Gas Corporation/Lurgi Slagging Gasifier, Texaco Moving-Bed Gasifier, and Dow and Shell Gasification Processes, have several disadvantages. These disadvantages include high severities of gasification conditions, low methane production, high oxygen consumption, inability to handle caking coals, and unattractive economics. Another problem encountered in catalytic coal gasification is deactivation of hydroxide forms of alkali and alkaline earth metal catalysts by oxides of carbon (CO{sub x}). To seek solutions to these problems, a team consisting of Clark Atlanta University (CAU, a Historically Black College and University, HBCU), the University of Tennessee Space Institute (UTSI) and Georgia Institute of Technology (Georgia Tech) proposed to identify suitable low melting eutectic salt mixtures for improved coal gasification. The research objectives of this project were to: Identify appropriate eutectic salt mixture catalysts for coal gasification; Assess agglomeration tendency of catalyzed coal; Evaluate various catalyst impregnation techniques to improve initial catalyst dispersion; Determine catalyst dispersion at high carbon conversion levels; Evaluate effects of major process variables (such as temperature, system pressure, etc.) on coal gasification; Evaluate the recovery, regeneration and recycle of the spent catalysts; and Conduct an analysis and modeling of the gasification process to provide better understanding of the fundamental mechanisms and kinetics of the process.

Biomass gasification for electric power generation. Biomassa vergassing voor elektriciteitsopwekking

Energy Technology Data Exchange (ETDEWEB)

Croezen, H J

1992-10-01

Attention is paid to power generation by means of the use of synthesis gas, produced by biomass gasification, in internal combustion engines and gas turbines. Descriptions are given of the biomass gasification process and several types of gasifiers: cocurrent or downcraft gasifiers, countercurrent gasifiers, crosscurrent gasifiers and fluidized bed gasifiers. The first aim of this report is to assess which gasifier is the most appropriate gasifier to be used in combination with an internal combustion engine or a gas turbine. The second aim is to determine the quality of the biomass fuel, which must be gasified in a particular gasifier. In chapter two the notion biomass is discussed, and in chapter three attention is paid to the gasification process. An overview of the characteristics of available gasifiers is presented in chapter four (performance, quality of the synthesis gas and the biomass fuel, investment costs, and state of the art). In chapter five and six the internal combustion engine and the gas turbine are dealt with, as well as the experiences with and the consequences of the use of synthesis gas. Also the economic feasibility of the application of combined gasifier/engine systems and gasifier/gas turbine systems is discussed. 39 figs., 20 tabs., 43 refs.

Lignite chemical conversion in an indirect heat rotary kiln gasifier

Directory of Open Access Journals (Sweden)

Hatzilyberis Kostas S.

2006-01-01

Full Text Available The results on the gasification of Greek lignite using two indirect heat (allothermal pilot rotary kiln gasifiers are reported in the present work. The development of this new reactor-gasifier concept intended for solid fuels chemical conversion exploits data and experience gained from the following two pilot plants. The first unit A (about 100 kg/h raw lignite demonstrated the production of a medium heating value gas (12-13 MJ/Nm3 with quite high DAF (dry ash free coal conversions, in an indirect heat rotary gasifier under mild temperature and pressure conditions. The second unit B is a small pilot size unit (about 10 kg/h raw lignite comprises an electrically heated rotary kiln, is an operation flexible and exhibits effective phase mixing and enhanced heat transfer characteristics. Greek lignite pyrolysis and gasification data were produced from experiments performed with pilot plant B and the results are compared with those of a theoretical model. The model assumes a scheme of three consecutive-partly parallel processes (i. e. drying, pyrolysis, and gasification and predicts DAF lignite conversion and gas composition in relatively good agreement with the pertinent experimental data typical of the rotary kiln gasifier performance. Pilot plant B is currently being employed in lime-enhanced gasification studies aiming at the production of hydrogen enriched synthesis gas. Presented herein are two typical gas compositions obtain from lignite gasification runs in the presence or not of lime. .

Refractory for Black Liquor Gasifiers

Energy Technology Data Exchange (ETDEWEB)

William L. Headrick Jr; Musa Karakus; Xiaoting Laing

2005-10-01

The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES; FINAL

International Nuclear Information System (INIS)

Dr. Yaw D. Yeboah; Dr. Yong Xu; Dr. Atul Sheth; Dr. Pradeep Agrawal

2001-01-01

The Gas Research Institute (GRI) estimates that by the year 2010, 40% or more of U.S. gas supply will be provided by supplements including substitute natural gas (SNG) from coal. These supplements must be cost competitive with other energy sources. The first generation technologies for coal gasification e.g. the Lurgi Pressure Gasification Process and the relatively newer technologies e.g. the KBW (Westinghouse) Ash Agglomerating Fluidized-Bed, U-Gas Ash Agglomerating Fluidized-Bed, British Gas Corporation/Lurgi Slagging Gasifier, Texaco Moving-Bed Gasifier, and Dow and Shell Gasification Processes, have several disadvantages. These disadvantages include high severities of gasification conditions, low methane production, high oxygen consumption, inability to handle caking coals, and unattractive economics. Another problem encountered in catalytic coal gasification is deactivation of hydroxide forms of alkali and alkaline earth metal catalysts by oxides of carbon (CO(sub x)). To seek solutions to these problems, a team consisting of Clark Atlanta University (CAU, a Historically Black College and University, HBCU), the University of Tennessee Space Institute (UTSI) and Georgia Institute of Technology (Georgia Tech) proposed to identify suitable low melting eutectic salt mixtures for improved coal gasification. The research objectives of this project were to: Identify appropriate eutectic salt mixture catalysts for coal gasification; Assess agglomeration tendency of catalyzed coal; Evaluate various catalyst impregnation techniques to improve initial catalyst dispersion; Determine catalyst dispersion at high carbon conversion levels; Evaluate effects of major process variables (such as temperature, system pressure, etc.) on coal gasification; Evaluate the recovery, regeneration and recycle of the spent catalysts; and Conduct an analysis and modeling of the gasification process to provide better understanding of the fundamental mechanisms and kinetics of the process

Performance evaluation of open core gasifier on multi-fuels

Energy Technology Data Exchange (ETDEWEB)

Bhoi, P.R.; Singh, R.N.; Sharma, A.M.; Patel, S.R. [Thermo Chemical Conversion Division, Sardar Patel Renewable Energy Research Institute (SPRERI), Vallabh Vidyanagar 388 120, Gujarat (India)

2006-06-15

Sardar Patel renewable energy research institute (SPRERI) has designed and developed open core, throat-less, down draft gasifier and installed it at the institute. The gasifier was designed for loose agricultural residues like groundnut shells. The purpose of the study is to evaluate the gasifier on multi-fuels such as babul wood (Prosopis juliflora), groundnut shell briquettes, groundnut shell, mixture of wood (Prosopis juliflora) and groundnut shell in the ratio of 1:1 and cashew nut shell. The gasifier performance was evaluated in terms of fuel consumption rate, calorific value of producer gas and gasification efficiency. Gasification efficiency of babul wood (Prosopis juliflora), groundnut shell briquettes, groundnut shell, mixture of Prosopis juliflora and groundnut shell in the ratio of 1:1 and cashew nut shell were 72%, 66%, 70%, 64%, 70%, respectively. Study revealed that babul wood (Prosopis juliflora), groundnut shell briquettes, groundnut shell, mixture of wood (Prosopis juliflora) and groundnut shell in the ratio of 1:1 and cashew nut shell were satisfactorily gasified in open core down draft gasifier. The study also showed that there was flow problem with groundnut shell. (author)

Fixed bed gasification of solid biomass fuels

Energy Technology Data Exchange (ETDEWEB)

Haavisto, I [Condens Oy, Haemeenlinna (Finland)

1997-12-31

Fixed bed biomass gasifiers are feasible in the effect range of 100 kW -10 MW. Co-current gasification is available only up to 1 MW for technical reasons. Counter-current gasifiers have been used in Finland and Sweden for 10 years in gasification heating plants, which are a combination of a gasifier and an oil boiler. The plants have proved to have a wide control range, flexible and uncomplicated unmanned operation and an excellent reliability. Counter-current gasifiers can be applied for new heating plants or for converting existing oil and natural gas boilers into using solid fuels. There is a new process development underway, aiming at motor use of the producer gas. The development work involves a new, more flexible cocurrent gasifier and a cleaning step for the counter-current producer gas. (orig.)

Fixed bed gasification of solid biomass fuels

Energy Technology Data Exchange (ETDEWEB)

Haavisto, I. [Condens Oy, Haemeenlinna (Finland)

1996-12-31

Fixed bed biomass gasifiers are feasible in the effect range of 100 kW -10 MW. Co-current gasification is available only up to 1 MW for technical reasons. Counter-current gasifiers have been used in Finland and Sweden for 10 years in gasification heating plants, which are a combination of a gasifier and an oil boiler. The plants have proved to have a wide control range, flexible and uncomplicated unmanned operation and an excellent reliability. Counter-current gasifiers can be applied for new heating plants or for converting existing oil and natural gas boilers into using solid fuels. There is a new process development underway, aiming at motor use of the producer gas. The development work involves a new, more flexible cocurrent gasifier and a cleaning step for the counter-current producer gas. (orig.)

Design and techno economic evaluation of biomass gasifier for ...

African Journals Online (AJOL)

user

2Department of Renewable Energy Sources, College of Technology and Engineering, Maharana Pratap University of. Agriculture ... downdraft gasifier for industrial process heat application. The gasifier is ... generation and biofuels production, and it may be pro- ... Nomenclature: ηg, The hot gas efficiency of the gasification.

Development of standardized air-blown coal gasifier/gas turbine concepts for future electric power systems

Energy Technology Data Exchange (ETDEWEB)

Sadowski, R.S.; Brown, M.J.; Harriz, J.T.; Ostrowski, E.

1991-01-01

The cost estimate provided for the DOE sponsored study of Air Blown Coal Gasification was developed from vendor quotes obtained directly for the equipment needed in the 50 MW, 100 MW, and 200 MW sized plants and from quotes from other jobs that have been referenced to apply to the particular cycle. Quotes were generally obtained for the 100 MW cycle and a scale up/down factor was used to generate the cost estimates for the 200 MW and 50 MW cycles, respectively. Information from GTPro (property of Thermoflow, Inc.) was used to estimate the cost of the 200 MW and 50 MW gas turbine, HRSG, and steam turbines. To available the use of GTPro's estimated values for this equipment, a comparison was made between the quotes obtained for the 100 MW cycle (ABB GT 11N combustion turbine and a HSRG) against the estimated values by GTPro.

Method for enhancing the desulfurization of hot coal gas in a fluid-bed coal gasifier

Science.gov (United States)

Grindley, Thomas

1989-01-01

A process and apparatus for providing additional desulfurization of the hot gas produced in a fluid-bed coal gasifier, within the gasifier. A fluid-bed of iron oxide is located inside the gasifier above the gasification bed in a fluid-bed coal gasifier in which in-bed desulfurization by lime/limestone takes place. The product gases leave the gasification bed typically at 1600.degree. to 1800.degree. F. and are partially quenched with water to 1000.degree. to 1200.degree. F. before entering the iron oxide bed. The iron oxide bed provides additional desulfurization beyond that provided by the lime/limestone.

Modelling of a downdraft gasifier fed by agricultural residues

International Nuclear Information System (INIS)

Antonopoulos, I.-S.; Karagiannidis, A.; Gkouletsos, A.; Perkoulidis, G.

2012-01-01

Highlights: ► Development of software for downdraft gasification simulation. ► Prediction of the syngas concentration. ► Prediction of the syngas heating value. ► Investigation of the temperature effect in reduction zone in syngas concentration. - Abstract: A non-stoichiometric model for a downdraft gasifier was developed in order to simulate the overall gasification process. Mass and energy balances of the gasifier were calculated and the composition of produced syngas was predicted. The capacity of the modeled gasifier was assumed to be 0.5 MW, with an Equivalence Ratio (EQ) of 0.45. The model incorporates the chemical reactions and species involved, while it starts by selecting all species containing C, H, and O, or any other dominant elements. Olive wood, miscanthus and cardoon were tested in the formulated model for a temperature range of 800–1200 °C, in order to examine the syngas composition and the moisture impact on the supplied fuel. Model results were then used in order to design an olive wood gasification reactor.

REFRACTORY FOR BLACK LIQUOR GASIFIERS

Energy Technology Data Exchange (ETDEWEB)

William L. Headrick Jr.; Alireza Rezaie

2003-12-01

The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the materials problems encountered during the operation of low-pressure high-temperature (LFHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

Refractory for Black Liquor Gasifiers

Energy Technology Data Exchange (ETDEWEB)

William L. Headrick Jr; Alireza Rezaie

2003-12-01

The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the materials problems encountered during the operation of low-pressure high-temperature (LFHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

Refractory for Black Liquor Gasifiers

Energy Technology Data Exchange (ETDEWEB)

William L. Headrick Jr; Alireza Rezaie; Xiaoting Liang; Musa Karakus; Jun Wei

2005-12-01

The University of Missouri-Rolla identified materials that permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project was to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study attempted to define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials were selected or developed that reacted with the gasifier environment to form protective surfaces in

Refractory for Black Liquor Gasifiers

Energy Technology Data Exchange (ETDEWEB)

William L. Headrick Jr; Musa Karakus; Xiaoting Liang

2005-10-01

The University of Missouri-Rolla identified materials that permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project was to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study attempted to define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials were selected/developed that either react with the gasifier environment to form protective surfaces in

Refractory for Black Liquor Gasifiers

Energy Technology Data Exchange (ETDEWEB)

William L. Headrick; Musa Karakus; Alireza Rezaie

2004-03-30

The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

REFRACTORY FOR BLACK LIQUOR GASIFIERS

Energy Technology Data Exchange (ETDEWEB)

William L. Headrick Jr; Musa Karakus; Xiaoting Liang; Alireza Rezaie

2004-07-01

The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

REFRACTORY FOR BLACK LIQUOR GASIFIERS

Energy Technology Data Exchange (ETDEWEB)

William L. Headrick Jr; Musa Karakus; Xiaoting Liang; Alireza Rezaie

2004-10-01

The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

REFRACTORY FOR BLACK LIQUOR GASIFIERS

Energy Technology Data Exchange (ETDEWEB)

William L. Headrick Jr; Musa Karakus; Xiaoting Liang; Jun Wei

2005-01-01

The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

REFRACTORY FOR BLACK LIQUOR GASIFIERS

Energy Technology Data Exchange (ETDEWEB)

William L. Headrick Jr; Musa Karakus; Xiaoting Liang; Jun Wei

2005-04-01

The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

REFRACTORY FOR BLACK LIQUOR GASIFIERS

Energy Technology Data Exchange (ETDEWEB)

William L. Headrick Jr; Musa Karakus; Xiaoting Liang

2005-07-01

The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

REFRACTORY FOR BLACK LIQUOR GASIFIERS

Energy Technology Data Exchange (ETDEWEB)

William L. Headrick Jr.; Alireza Rezaie

2004-04-01

The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the materials problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

Multi-gene genetic programming based predictive models for municipal solid waste gasification in a fluidized bed gasifier.

Science.gov (United States)

Pandey, Daya Shankar; Pan, Indranil; Das, Saptarshi; Leahy, James J; Kwapinski, Witold

2015-03-01

A multi-gene genetic programming technique is proposed as a new method to predict syngas yield production and the lower heating value for municipal solid waste gasification in a fluidized bed gasifier. The study shows that the predicted outputs of the municipal solid waste gasification process are in good agreement with the experimental dataset and also generalise well to validation (untrained) data. Published experimental datasets are used for model training and validation purposes. The results show the effectiveness of the genetic programming technique for solving complex nonlinear regression problems. The multi-gene genetic programming are also compared with a single-gene genetic programming model to show the relative merits and demerits of the technique. This study demonstrates that the genetic programming based data-driven modelling strategy can be a good candidate for developing models for other types of fuels as well. Copyright © 2014 Elsevier Ltd. All rights reserved.

Carbon formation and metal dusting in hot-gas cleanup systems of coal gasifiers

Energy Technology Data Exchange (ETDEWEB)

Judkins, R.R.; Tortorelli, P.F.; Judkins, R.R.; DeVan, J.H.; Wright, I.G. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.

1995-11-01

The product gas resulting from the partial oxidation of Carboniferous materials in a gasifier is typically characterized by high carbon and sulfur, but low oxygen, activities and, consequently, severe degradation of the structural and functional materials can occur. The objective of this task was to establish the potential risks of carbon deposition and metal dusting in advanced coal gasification processes by examining the current state of knowledge regarding these phenomena, making appropriate thermochemical calculations for representative coal gasifiers, and addressing possible mitigation methods. The paper discusses carbon activities, iron-based phase stabilities, steam injection, conditions that influence kinetics of carbon deposition, and influence of system operating parameters on carbon deposition and metal dusting.

Italian experience in gasification plants

International Nuclear Information System (INIS)

Rinaldi, N.U.

1991-01-01

After tracing the historical highlights representing the development of the Fauser (Montecatini) technology based gasification processes for the production of ammonia and methanol, this paper outlines the key design, operation and performance characteristics of the Montecatini (Italy) process plant for heavy liquid hydrocarbons gasification by means of partial auto-thermal combustion with oxygen. The outline makes evident the technical-economical validity of the Montecatini design solutions which include energy recovery (even the heat dispersed through the gasifier walls is recovered and utilized to produce low pressure steam to preheat the fuel oil); reduced oxygen consumption by the high temperature preheating of all reagents; the ecologically compatible elimination of gas black; as well as, desulfurization with materials recovery. The plant process descriptions come complete with flowsheets. While demonstrating that the Italian developed technology is historically well rooted, the Author stresses that the current design versions of Montecatini gasification plants are up to date with innovative solutions, especially, with regard to pollution abatement, and cites the need for a more concerted marketing effort on the part of local industry to help improve the competitiveness of the Italian made product

Low-Chrome/Chrome Free Refractories for Slagging Gasifiers

International Nuclear Information System (INIS)

Bennett, J.P.; Kwong, K.-S.; Powell, C.P.; Thomas, H.; Petty, A.V. Jr.

2007-01-01

Gasifiers are containment vessels used to react carbon-containing materials with oxygen and water, producing syngas (CO and H2) that is used in chemical and power production. It is also a potential source of H2 in a future hydrogen economy. Air cooled slagging gasifiers are one type of gasifier, operating at temperatures from 1275-1575 C and at pressures of 400 psi or higher. They typically use coal or petroleum coke as the carbon source, materials which contain ash impurities that liquefy at the gasification temperatures, producing liquid slag in quantities of 100 or more tons/day, depending on the carbon fed rate and the percent ash present in the feedstock. The molten slag is corrosive to refractory linings, causing chemical dissolution and spalling. The refractory lining is composed of chrome oxide, alumina, and zirconia; and is replaced every 3-24 months. Gasifier users would like greater on-line availability and reliability of gasifier liners, something that has impacted gasifier acceptance by industry. Research is underway at NETL to improve refractory service life and to develop a no-chrome or low-chrome oxide alternative refractory liner. Over 250 samples of no- or low-chrome oxide compositions have been evaluated for slag interactions by cup testing; with potential candidates for further studies including those with ZrO2, Al2O3, and MgO materials. The development of improved liner materials is necessary if technologies such as IGCC and DOE's Near Zero Emissions Advanced Fossil Fuel Power Plant are to be successful and move forward in the marketplace

Plasma gasification of refuse derived fuel in a single-stage system using different gasifying agents.

Science.gov (United States)

Agon, N; Hrabovský, M; Chumak, O; Hlína, M; Kopecký, V; Masláni, A; Bosmans, A; Helsen, L; Skoblja, S; Van Oost, G; Vierendeels, J

2016-01-01

The renewable evolution in the energy industry and the depletion of natural resources are putting pressure on the waste industry to shift towards flexible treatment technologies with efficient materials and/or energy recovery. In this context, a thermochemical conversion method of recent interest is plasma gasification, which is capable of producing syngas from a wide variety of waste streams. The produced syngas can be valorized for both energetic (heat and/or electricity) and chemical (ammonia, hydrogen or liquid hydrocarbons) end-purposes. This paper evaluates the performance of experiments on a single-stage plasma gasification system for the treatment of refuse-derived fuel (RDF) from excavated waste. A comparative analysis of the syngas characteristics and process yields was done for seven cases with different types of gasifying agents (CO2+O2, H2O, CO2+H2O and O2+H2O). The syngas compositions were compared to the thermodynamic equilibrium compositions and the performance of the single-stage plasma gasification of RDF was compared to that of similar experiments with biomass and to the performance of a two-stage plasma gasification process with RDF. The temperature range of the experiment was from 1400 to 1600 K and for all cases, a medium calorific value syngas was produced with lower heating values up to 10.9 MJ/Nm(3), low levels of tar, high levels of CO and H2 and which composition was in good agreement to the equilibrium composition. The carbon conversion efficiency ranged from 80% to 100% and maximum cold gas efficiency and mechanical gasification efficiency of respectively 56% and 95%, were registered. Overall, the treatment of RDF proved to be less performant than that of biomass in the same system. Compared to a two-stage plasma gasification system, the produced syngas from the single-stage reactor showed more favourable characteristics, while the recovery of the solid residue as a vitrified slag is an advantage of the two-stage set-up. Copyright �

TASK 3: PILOT PLANT GASIFIER TESTING

Energy Technology Data Exchange (ETDEWEB)

Fusselman, Steve

2015-11-01

Aerojet Rocketdyne (AR) has developed an innovative gasifier concept incorporating advanced technologies in ultra-dense phase dry feed system, rapid mix injector, and advanced component cooling to significantly improve gasifier performance, life, and cost compared to commercially available state-of-the-art systems. Design, fabrication and initial testing of the pilot plant compact gasifier was completed in 2011 by a development team led by AR. Findings from this initial test program, as well as subsequent gasifier design and pilot plant testing by AR, identified a number of technical aspects to address prior to advancing into a demonstration-scale gasifier design. Key among these were an evaluation of gasifier ability to handle thermal environments with highly reactive coals; ability to handle high ash content, high ash fusion temperature coals with reliable slag discharge; and to develop an understanding of residual properties pertaining to gasification kinetics as carbon conversion approaches 99%. The gasifier did demonstrate the ability to withstand the thermal environments of highly reactive Powder River Basin coal, while achieving high carbon conversion in < 0.15 seconds residence time. Continuous operation with the high ash fusion temperature Xinyuan coal was demonstrated in long duration testing, validating suitability of outlet design as well as downstream slag discharge systems. Surface area and porosity data were obtained for the Xinyuan and Xinjing coals for carbon conversion ranging from 85% to 97%, and showed a pronounced downward trend in surface area per unit mass carbon as conversion increased. Injector faceplate measurements showed no incremental loss of material over the course of these experiments, validating the commercially traceable design approach and supportive of long injector life goals. Hybrid testing of PRB and natural gas was successfully completed over a wide range of natural gas feed content, providing test data to anchor predictions

To gasify or not to gasify torrefied wood? : Investigating the effect of torrefaction on oxygen steam blown circulating fluidized bed gasification of wood, focusing on permanent gas and tar composition, and environmental performance

NARCIS (Netherlands)

Tsalidis, G.A.

2018-01-01

Biomass is a sustainable biofuel as long as it does not compete with food and feed production. Gasification is a versatile technology that produces a gas which can be converted into various high value products. Torrefaction is a technology that converts biomass to a more coal alike product with

Numerical Investigation for the Plasma Coal Gasifier of 150kW and 1400kW

Energy Technology Data Exchange (ETDEWEB)

Choi, Hyeong Yeong; Suh, Jae Seung [Hannam University, Daejeon (Korea, Republic of); Lho, Tai Hyeop [National Fusion Research Institute, Daejeon (Korea, Republic of)

2016-05-15

This study has verification of simulation for the gasifier of 150kWe and focuses on prediction of performance for the gasifier of 1.4MWe with a computational fluid dynamics (CFD) method. It is possible to predict flow patterns, tracks of particles, combustion characteristics, temperature distributions and chemical distributions using the commercial CFD solver ANSYS/FLUENT. Integrated coal gasification combined cycle (IGCC) has gained a lot of interest because they can produce cleaner gaseous fuels such as hydrogen, carbon monoxide and methane. Therefore, the National Fusion Research Institute (NFRI) plant has been investigating the application of their plasma technology to gasify coal. It is a fusion plasma technology for better efficiency of low-carbon fuels. They recently completed experiment for the gasifier of 150kwe, and are currently trying experiment for the gasifier of 1.4MWe. They have tried to design the gasifier that has cold gases of a higher efficiency. However it is considerably complicated and expensive that performance of gasifier is experimentally studied, because it is difficult to measure or control gases of very high temperature. This study has numerical investigation for the phenomena of coal gasification for coal gasifier of 150kWe and 1.4MWe at experiment operating conditions. This study has verification of simulation for the gasifier of 150kWe, and predicts performance for the gasifier of 1.4MWe. The gasifier of 1.4MWe will have a cold gas of higher efficiency than gasifier of 150kWe because can generate many hydrogen gas. So this gasification has the potential to become cornerstone technology in many hydrogen industries.

REFRACTORY FOR BLACK LIQUOR GASIFIERS

Energy Technology Data Exchange (ETDEWEB)

William L. Headrick Jr; Musa Karakus; Jun Wei

2005-03-01

The University of Missouri-Rolla will identify materials that will permit the safe, reliable and economical operation of combined cycle gasifiers by the pulp and paper industry. The primary emphasis of this project will be to resolve the material problems encountered during the operation of low-pressure high-temperature (LPHT) and low-pressure low-temperature (LPLT) gasifiers while simultaneously understanding the materials barriers to the successful demonstration of high-pressure high-temperature (HPHT) black liquor gasifiers. This study will define the chemical, thermal and physical conditions in current and proposed gasifier designs and then modify existing materials and develop new materials to successfully meet the formidable material challenges. Resolving the material challenges of black liquor gasification combined cycle technology will provide energy, environmental, and economic benefits that include higher thermal efficiencies, up to three times greater electrical output per unit of fuel, and lower emissions. In the near term, adoption of this technology will allow the pulp and paper industry greater capital effectiveness and flexibility, as gasifiers are added to increase mill capacity. In the long term, combined-cycle gasification will lessen the industry's environmental impact while increasing its potential for energy production, allowing the production of all the mill's heat and power needs along with surplus electricity being returned to the grid. An added benefit will be the potential elimination of the possibility of smelt-water explosions, which constitute an important safety concern wherever conventional Tomlinson recovery boilers are operated. Developing cost-effective materials with improved performance in gasifier environments may be the best answer to the material challenges presented by black liquor gasification. Refractory materials may be selected/developed that either react with the gasifier environment to form protective

Method and apparatus for enhancing the desulfurization of hot coal gas in a fluid-bed coal gasifier

Science.gov (United States)

Grindley, T.

1988-04-05

A process and apparatus for providing additional desulfurization of the hot gas produced in a fluid-bed coal gasifier, within the gasifier is described. A fluid-bed of iron oxide is located inside the gasifier above the gasification bed in a fluid-bed coal gasifier in which in-bed desulfurization by lime/limestone takes place. The product gases leave the gasification bed typically at 1600 to 1800 F and are partially quenched with water to 1000 to 1200 F before entering the iron oxide bed. The iron oxide bed provides additional desulfurization beyond that provided by the lime /limestone. 1 fig.

Simulation of biomass and/or coal gasification systems integrated with fuel cells

Energy Technology Data Exchange (ETDEWEB)

Ersoz, A; Ozdogan, S; Caglayan, E; Olgun, H [TUBITAK Marmara Research Center, Kocaeli (Turkey). Institute of Energy

2006-11-15

This paper presents the results of a system simulation study. The HYSYS 3.1 - ASPEN code has been used for simulation. The system consists of a fixed bed gasifier followed by reforming and clean-up units. The produced hydrogen gas is fed to a PEM fuel cell. The gasified hydrocarbons are hazelnut shells, bark, rice straw, animal waste, and two lignites. Hydrocarbon properties, gasification, and reforming process parameters all affect the system efficiency. The effect of the moisture content and oxygen to carbon ratio of the hydrocarbon fees on the fuel processing and overall system efficiencies are presented. The overall efficiency of the system increases with increasing hydrocarbon fees oxygen to carbon ratio; this tendency is more evident at higher moisture levels.

Bench-scale production of liquid fuel from woody biomass via gasification

Energy Technology Data Exchange (ETDEWEB)

Hanaoka, Toshiaki; Liu, Yanyong; Matsunaga, Kotetsu; Miyazawa, Tomohisa; Hirata, Satoshi; Sakanishi, Kinya [Biomass Technology Research Center, National Institute of Advanced Industrial Science and Technology (AIST), Suehiro 2-2-2, Hiro, Kure, Hiroshima 737-0197 (Japan)

2010-08-15

The bench-scale production of hydrocarbon liquid fuel was achieved from woody biomass via gasification. The daily production capacity of the biomass-to-liquid (BTL) plant used in this study was 7.8 L of hydrocarbon liquid from 48 kg of woody biomass (on a dry basis), corresponding to 0.05 barrels. The BTL process involved the following steps: oxygen-enriched air gasification of the woody biomass, wet and dry gas cleaning, gas compression, carbon dioxide removal, and the Fischer-Tropsch (FT) synthesis reaction. In the gasification step, oxygen-enriched air gasification was carried out using a downdraft fixed-bed gasifier. The content of oxygen, which acts as the gasifying agent, was increased from 21.0 to 56.7 vol%; maximum values of the conversion to gas on a carbon basis and cold gas efficiency-approximately 96 C-mol% and 87.8%, respectively-were obtained at an oxygen content of around 30 vol%. With the increased oxygen content, the concentrations of CO, H{sub 2}, and CO{sub 2} increased from 22.8 to 36.5 vol%, from 16.8 to 28.1 vol%, and from 9.8 to 14.8 vol%, respectively, while that of N{sub 2} decreased from 48.8 to 16.0 vol%. The feed gas for the FT synthesis reaction was obtained by passing the product gas from the gasification step through a scrubber, carbon dioxide removal tower, and desulfurization tower; its composition was 30.8 vol% CO, 25.2 vol% H{sub 2}, 0.9 vol% CO{sub 2}, 2.5 vol% CH{sub 4}, 40.6 vol% N{sub 2}, < 5 ppb H{sub 2}S, and < 5 ppb COS. The hydrocarbon fuel was synthesized in a slurry bed reactor using hexadecane as the solvent and a Co/SiO{sub 2} catalyst. For hydrocarbons with carbon chain lengths of more than 5 carbon atoms (collectively referred to as C{sub 5+}) in the liquid fuel, a selectivity of 87.5% was obtained along with a chain growth probability of 0.84 under the following conditions: 4 MPa, 280 to 340 C, and a ratio of catalyst weight to feed gas rate (W/F) of 9.3 g.h/mol. (author)

Enriched-air fluidized bed gasification using bench and pilot scale reactors of dairy manure with sand bedding based on response surface methods

International Nuclear Information System (INIS)

Nam, Hyungseok; Maglinao, Amado L.; Capareda, Sergio C.; Rodriguez-Alejandro, David Aaron

2016-01-01

Enriched-air gasification was performed in fluidized bed reactors using the processed dairy manure which was mixed with sand bedding. The effects of temperature, modified equivalence ratio (ER_m), and oxygen concentration on the gas products were investigated based on the statistical models using a bench-scale reactor in order to obtain empirical correlations. Then, the empirical equations were applied to compare the produced gases from a pilot-scale fluidized bed gasifier. The empirical and actual H_2 and CH_4 compositions were within a 10% error, while the sum of produced CO and CO_2 gases showed similar composition within 3% error. The most influential factors for the syngas heating value were temperature followed by the oxygen concentration and ER (equivalence ratio). The composition of H_2 (2.1–11.5%) and CO (5.9–20.3%) rose with an increase in temperature and oxygen concentration. The variation of CO_2 (16.8–31.6%) was mainly affected by the degree of oxygen concentration in the gasifying agent. The ranges of the LHV (lower heating value), carbon conversion efficiency and cold gas efficiency were discussed. An economic review showed favorable indications for on-site dairy manure gasification process for electric power based on the depreciable payback period and the power production costs. - Highlights: • Sand mixed dairy manure obtained directly from a dairy farm was processed and used. • Response surface methodology was used to investigate the enriched-air gasification. • Syngas results from bench and pilot scale gasifiers were compared and reviewed. • A highest LVH of 8 MJ/Nm"3 was obtained from the enriched-air gasification. • The power production costs were determined to be $0.053/kWh

Air gasification of agricultural waste in a fluidized bed gasifier: hydrogen production performance

Energy Technology Data Exchange (ETDEWEB)

Wan Ab Karim Ghani, W. A.; Moghadam, R. A.; Mohd Salleh, M. A. [Universiti Putra Malaysia, 43400 Serdang, Selangor (Malaysia); Alias, A. B. [Chemical Engineering, Universiti Teknologi MARA Malaysia, 54500 Shah Alam, Selangor (Malaysia)

2009-07-01

Recently, hydrogen production from biomass has become an attractive technology for power generation. The main objective pursued in this work is to investigate the hydrogen production potential from agricultural wastes (coconut coir and palm kernel shell) by applying the air gasification technique. An experimental study was conducted using a bench-scale fluidized bed gasifier with 60 mm diameter and 425 mm height. During the experiments, the fuel properties and the effects of operating parameters such as gasification temperatures (700 to 900 {sup o}C), fluidization ratio (2 to 3.33 m/s), static bed height (10 to 30 mm) and equivalence ratio (0.16 to 0.46) were studied. It was concluded that substantial amounts of hydrogen gas (up to 67 mol%) could be produced utilizing agricultural residues such as coconut and palm kernel shell by applying this fluidization technique. For both samples, the rise of temperature till 900 {sup o}C favored further hydrocarbon reactions and allowed an increase of almost 67 mol% in the release of hydrogen. However, other parameters such as fluidising velocity and feed load showed only minor effects on hydrogen yield. In conclusion, agricultural waste can be assumed as an alternative renewable energy source to the fossil fuels, and the environmental pollution originating from the disposal of agricultural residues can be partially reduced. (author)

Air Gasification of Agricultural Waste in a Fluidized Bed Gasifier: Hydrogen Production Performance

Directory of Open Access Journals (Sweden)

A. B. Alias

2009-05-01

Full Text Available Recently, hydrogen production from biomass has become an attractive technology for power generation. The main objective pursued in this work is to investigate the hydrogen production potential from agricultural wastes (coconut coir and palm kernel shell by applying the air gasification technique. An experimental study was conducted using a bench-scale fluidized bed gasifier with 60 mm diameter and 425 mm height. During the experiments, the fuel properties and the effects of operating parameters such as gasification temperatures (700 to 900°C, fluidization ratio (2 to 3.33 m/s, static bed height (10 to 30 mm and equivalence ratio (0.16 to 0.46 were studied. It was concluded that substantial amounts of hydrogen gas (up to 67 mol% could be produced utilizing agricultural residues such as coconut and palm kernel shell by applying this fluidization technique. For both samples, the rise of temperature till 900°C favored further hydrocarbon reactions and allowed an increase of almost 67 mol% in the release of hydrogen. However, other parameters such as fluidizing velocity and feed load showed only minor effects on hydrogen yield. In conclusion, agricultural waste can be assumed as an alternative renewable energy source to the fossil fuels, and the environmental pollution originating from the disposal of agricultural residues can be partially reduced.

Process and technological aspects of municipal solid waste gasification. A review

International Nuclear Information System (INIS)

Arena, Umberto

2012-01-01

Highlights: ► Critical assessment of the main commercially available MSW gasifiers. ► Detailed discussion of the basic features of gasification process. ► Description of configurations of gasification-based waste-to-energy units. ► Environmental performance analysis, on the basis of independent sources data. - Abstract: The paper proposes a critical assessment of municipal solid waste gasification today, starting from basic aspects of the process (process types and steps, operating and performance parameters) and arriving to a comparative analysis of the reactors (fixed bed, fluidized bed, entrained bed, vertical shaft, moving grate furnace, rotary kiln, plasma reactor) as well as of the possible plant configurations (heat gasifier and power gasifier) and the environmental performances of the main commercially available gasifiers for municipal solid wastes. The analysis indicates that gasification is a technically viable option for the solid waste conversion, including residual waste from separate collection of municipal solid waste. It is able to meet existing emission limits and can have a remarkable effect on reduction of landfill disposal option.

Siemens fuel gasification technology for the Canadian oil sands industry

Energy Technology Data Exchange (ETDEWEB)

Morehead, H. [Siemens Energy Inc., Orlando, FL (United States). IGCC and Gasification Sales and Marketing

2010-07-01

The Siemens fuel gasification (SFG) technology can be used to gasify a range of feedstocks, including petcoke, hard coal, lignite, and low-ranking fuels such as biomass and refinery residuals. The technology has recently been applied to a number of projects over the last 3 years. This paper discussed some of the issues related to the technology and it's use at a start-up facility in China. Five entrained-flow gasifiers with a thermal capacity of 500 MW are being installed at a coal gasification plant in northwestern China. The technology's use in hydrogen, steam and power production applications for the oil sands industry was also discussed. Issues related to feedstock quality, process characteristics, and equipment requirements for commercial gasifier systems were reviewed. The paper concluded by observing that improvements in gasification technology will make coal and petcoke gasification feasible options for power generation. IGCC is the most advanced and cost-effective technology for reducing emissions from coal-fired power plants. Gasification-based plants are also able to capture carbon dioxide (CO{sub 2}) for storage and sequestration. Details of the Siemens gasification test center in Germany were also included. 1 tab., 4 figs.

Biomass Gasifier for Computer Simulation; Biomassa foergasare foer Computer Simulation

Energy Technology Data Exchange (ETDEWEB)

Hansson, Jens; Leveau, Andreas; Hulteberg, Christian [Nordlight AB, Limhamn (Sweden)

2011-08-15

This report is an effort to summarize the existing data on biomass gasifiers as the authors have taken part in various projects aiming at computer simulations of systems that include biomass gasification. Reliable input data is paramount for any computer simulation, but so far there is no easy-accessible biomass gasifier database available for this purpose. This study aims at benchmarking current and past gasifier systems in order to create a comprehensive database for computer simulation purposes. The result of the investigation is presented in a Microsoft Excel sheet, so that the user easily can implement the data in their specific model. In addition to provide simulation data, the technology is described briefly for every studied gasifier system. The primary pieces of information that are sought for are temperatures, pressures, stream compositions and energy consumption. At present the resulting database contains 17 gasifiers, with one or more gasifier within the different gasification technology types normally discussed in this context: 1. Fixed bed 2. Fluidised bed 3. Entrained flow. It also contains gasifiers in the range from 100 kW to 120 MW, with several gasifiers in between these two values. Finally, there are gasifiers representing both direct and indirect heating. This allows for a more qualified and better available choice of starting data sets for simulations. In addition to this, with multiple data sets available for several of the operating modes, sensitivity analysis of various inputs will improve simulations performed. However, there have been fewer answers to the survey than expected/hoped for, which could have improved the database further. However, the use of online sources and other public information has to some extent counterbalanced the low response frequency of the survey. In addition to that, the database is preferred to be a living document, continuously updated with new gasifiers and improved information on existing gasifiers.

Performance and emission reduction potential of micro-gasifier improved through better design

Directory of Open Access Journals (Sweden)

Kamil Dino Adem

2017-01-01

Full Text Available Biomass gasification is getting popular for household cooking application in most developing countries including Ethiopia. The preference for biomass gasification is due to the generation of less CO (Carbon Monoxide and PM (Particulate Matter in comparison with other biomass cookstoves. Our study showed the improvement in thermal efficiency and emission reduction potential of micro-gasifier. A prototype micro-gasifier was built and tested using the water boiling test protocol. The test results gave a thermal efficiency of 39.6% and a specific fuel consumption of 57 g of fuel/ liter of water. With regard to indoor air pollution, the maximum CO & PM registered were 12.5 ppm and 1.85 mg/m3, respectively. Using clean development mechanism (CDM methodology, the estimated emission reduction potential of the micro-gasifier is 1.30 tCO2 per micro-gasifier per year. Generally, the micro-gasifier has better performance compared to the previous designs proposed by other researchers. Thus, disseminating our micro-gasifier at a larger scale in developing countries such as Ethiopia will be beneficial in reducing deforestation and emission that will be brought about by using open-fire stoves and thus, helps to obtain carbon credit.

Equilibrium modeling of gasification: Gibbs free energy minimization approach and its application to spouted bed and spout-fluid bed gasifiers

International Nuclear Information System (INIS)

Jarungthammachote, S.; Dutta, A.

2008-01-01

Spouted beds have been found in many applications, one of which is gasification. In this paper, the gasification processes of conventional and modified spouted bed gasifiers were considered. The conventional spouted bed is a central jet spouted bed, while the modified spouted beds are circular split spouted bed and spout-fluid bed. The Gibbs free energy minimization method was used to predict the composition of the producer gas. The major six components, CO, CO 2 , CH 4 , H 2 O, H 2 and N 2 , were determined in the mixture of the producer gas. The results showed that the carbon conversion in the gasification process plays an important role in the model. A modified model was developed by considering the carbon conversion in the constraint equations and in the energy balance calculation. The results from the modified model showed improvements. The higher heating values (HHV) were also calculated and compared with the ones from experiments. The agreements of the calculated and experimental values of HHV, especially in the case of the circular split spouted bed and the spout-fluid bed were observed

Development of biomass gasification systems for gas turbine power generation

International Nuclear Information System (INIS)

Larson, E.D.; Svenningsson, P.

1991-01-01

Gas turbines are of interest for biomass applications because, unlike steam turbines, they have relatively high efficiencies and low unit capital costs in the small sizes appropriate for biomass installations. Gasification is a simple and efficient way to make biomass usable in gas turbines. The authors evaluate here the technical requirements for gas turbine power generation with biomass gas and the status of pressurized biomass gasification and hot gas cleanup systems. They also discuss the economics of gasifier-gas turbine cycles and make some comparisons with competing technologies. Their analysis indicates that biomass gasifiers fueling advanced gas turbines are promising for cost-competitive cogeneration and central station power generation. Gasifier-gas turbine systems are not available commercially, but could probably be developed in 3 to 5 years. Extensive past work related to coal gasification and pressurized combustion of solid fuels for gas turbines would be relevant in this effort, as would work on pressurized biomass gasification for methanol synthesis

Hydrogen enriched gas production in a multi-stage downdraft gasification process

International Nuclear Information System (INIS)

Dutta, A.; Jarungthammachote, S.

2009-01-01

To achieve hydrogen enriched and low-tar producer gas, multi-stage air-blown and air-steam gasification were studied in this research. Results showed that the tar content from multi-stage air-blown and air-steam gasification was lower compared to the average value of that from downdraft gasification. It was also seen that an air-steam gasification process could potentially increase the hydrogen concentration in the producer gas in the expense of carbon monoxide; however, the summation of hydrogen and carbon monoxide in the producer gas was increased. (author)

Theoretical study on composition of gas produced by coal gasification; Sekitan gas ka de seiseisuru gas no sosei ni kansuru kosatsu (HYCOL data no doteki kaiseki)

Energy Technology Data Exchange (ETDEWEB)

Kaiho, M.; Yasuda, H.; Kobayashi, M.; Yamada, O.; Soneda, Y.; Makino, M. [National Institute for Resources and Environment, Tsukuba (Japan)

1996-10-28

In relation to considerations on composition of gas produced by coal gasification, the HYCOL hydrogen generation process data were analyzed. From the fact that CO concentration (Y) decreases linearly with CO2 concentration (X), element balance of gasification of reacted coal was used to introduce a reaction analysis equation. The equation includes a term of oxygen excess {Delta}(amount of oxygen consumed for combustion of CO and H2 in excess of the theoretical amount), derived by subtracting the stoichiometric oxygen amount used to gasify coal into CO and H2 from the consumed oxygen amount. The {Delta} can be used as a reference to oxygen utilization efficiency. An equation for the {Delta} was introduced. Also introduced was a term for steam decomposition amount derived by subtracting the generated steam from the supplied steam. These terms may be used as a clue to permeate into the gasifying reaction process. This suggestion was discussed by applying the terms to gas composition value during operation. According to the HYCOL analysis, when a gasification furnace is operated at higher than the reference oxygen amount, coal supply variation is directly reflected to the combustion reaction, making the {Delta} distribution larger. In an inverse case, unreacted carbon remains in the furnace due to oxygen shortage, and shift reaction may occur more easily even if oxygen/coal supply ratio varies. 6 figs., 1 ref.

Commercial gasifier for IGCC applications study report

Energy Technology Data Exchange (ETDEWEB)

Notestein, J.E.

1990-06-01

This was a scoping-level study to identify and characterize the design features of fixed-bed gasifiers appearing most important for a gasifier that was to be (1) potentially commercially attractive, and (2) specifically intended for us in integrated coal gasification/combined-cycle (IGCC) applications. It also performed comparative analyses on the impact or value of these design features and on performance characteristics options of the whole IGCC system since cost, efficiency, environmental traits, and operability -- on a system basis -- are what is really important. The study also reviewed and evaluated existing gasifier designs, produced a conceptual-level gasifier design, and generated a moderately advanced system configuration that was utilized as the reference framework for the comparative analyses. In addition, technical issues and knowledge gaps were defined. 70 figs., 31 tabs.

Slagging gasifier refractories. A new pathway to longer refractory life

Energy Technology Data Exchange (ETDEWEB)

Schnake, Mark [Harbinson-Walker Refractories Company, Mexico, MO (United States)

2013-07-01

Solid fuel slagging gasification to convert coal or petroleum coke feedstocks into syngas has rapidly evolved over the last 25 years. The gasifier is a high temperature, high pressure reaction chamber. Operating temperatures are between 1250 and 1575 C. Pressures will be between 20.4 and 68 atm. Syngas has been typically used for chemical feedstocks, fuel for power plants, or for steam and hydrogen generation in other industrial applications. Ash which comes from the solid fuel during gasification has many impurities. It melts during the gasifier reactor operation forming a liquid that penetrates the refractory lining. Given time, the refractory will wear away from thermal spalling, structural spalling, or overheating of the refractory. In some cases, all three wear mechanisms are seen in the same gasifier lining. Industry users have identified refractory life as one major limiting factor in worldwide use of this technology. Users have stated if the refractory liner can increase on-line availability of the gasifier operation, more industry acceptance of this technology is possible. Harbison-Walker Refractories Company will review destructive factors affecting lining life and discuss new refractory materials that have dramatically increased gasifier lining life and reliability. New refractory materials will be presented and supported by field trial results and post mortem analysis.

Numerical simulation of coal gasification process using the modifying Watanabe - Otaka model.

Energy Technology Data Exchange (ETDEWEB)

T. Papadopoulos; M. Losurdo; H. Spliethoff

2009-07-01

High-pressure entrained flow coal gasification is becoming increasingly important particularly in the development of Integrated Coal Gasification Combined Cycle (IGCC) technology for the production of electricity. However, there is a lack of knowledge worldwide for the gasification process and more especially for the chemical reactions (reactions rates) that take place under high pressure and temperature. Therefore a gasifier has been designed and is being built at the Institute for Energy Systems (Lehrstuhl fuer Energisysteme - LES) at the Technische Universitaet Muenchen (TUM). This gasifier is an entrained flow gasifier and has the advantage that it can operate to very high conditions of pressure and temperature, up to 50 bar pressure and 1800{sup o}C temperature. In an ongoing project, a great variety of experiments are planned to determine chemical reactions rates at high pressure conditions. In addition to the experimental work, CFD numerical simulations of pulverized coal gasification are being performed. The aim is to use numerical investigations for preliminary assessment of the facility. The goal is to develop a gasification model suitable for high pressure and condition tailored on the experiments to be used in CFD computations to predict chemical reactions, the heat transfer and the turbulence inside the gasifier. 9 refs., 2 figs., 2 tabs.

Computer simulation of a downdraft wood gasifier for tea drying

Energy Technology Data Exchange (ETDEWEB)

Jayah, T.H.; Lu Aye; Fuller, R.J.; Stewart, D.F. [University of Melbourne, Victoria (Australia). International Technologies Centre, Department of Civil and Environmental Engineering

2003-10-01

A gasifier has been fabricated on Sri Lanka for the tea industry, but there is a lack of knowledge of the effect of certain key operating parameters and design features on its performance. Experimental testing of the design under various conditions has produced data that has been used to calibrate a computer program, developed to investigate the impact of those parameters and features on conversion efficiency. The program consists of two sub-models of the pyrolysis and gasification zones, respectively. The pyrolysis sub-model has been used to determine the maximum temperature and the composition of the gas entering the gasification zone. The gasification zone sub-model has been calibrated using data gathered from the experiments. It was found that a wood chip size of 3-5 cm with a moisture content below 15% (d.b.) should be used in this gasifier. Feed material with a fixed carbon content of higher than 30% and heat losses of more than 15% should be avoided. For the above parameters, the gasification zone should be 33 cm long to achieve an acceptable conversion efficiency. (author)

Gasification of coal making use of nuclear processing heat

International Nuclear Information System (INIS)

Schilling, H.D.; Bonn, B.; Krauss, U.

1981-01-01

In the chapter 'Gasification of coal making use of nuclear processing heat', the steam gasification of brown coal and bituminous coal, the hydrogenating gasification of brown coal including nuclear process heat either by steam cracking methane in the steam reformer or by preheating the gasifying agent, as well as the hydrogenating gasification of bituminous coal are described. (HS) [de

Comparison of pulp-mill-integrated hydrogen production from gasified black liquor with stand-alone production from gasified biomass

International Nuclear Information System (INIS)

Andersson, E.; Harvey, S.

2007-01-01

When gasified black liquor is used for hydrogen production, significant amounts of biomass must be imported. This paper compares two alternative options for producing hydrogen from biomass: (A) pulp-mill-integrated hydrogen production from gasified back liquor; and (B) stand-alone production of hydrogen from gasified biomass. The comparison assumes that the same amount of biomass that is imported in Alternative A is supplied to a stand-alone hydrogen production plant and that the gasified black liquor in Alternative B is used in a black liquor gasification combined cycle (BLGCC) CHP unit. The comparison is based upon equal amounts of black liquor fed to the gasifier, and identical steam and power requirements for the pulp mill. The two systems are compared on the basis of total CO 2 emission consequences, based upon different assumptions for the reference energy system that reflect different societal CO 2 emissions reduction target levels. Ambitions targets are expected to lead to a more CO 2 -lean reference energy system, in which case hydrogen production from gasified black liquor (Alternative A) is best from a CO 2 emissions' perspective, whereas with high CO 2 emissions associated with electricity production, hydrogen from gasified biomass and electricity from gasified black liquor (Alternative B) is preferable. (author)

Results with a bench scale downdraft biomass gasifier for agricultural and forestry residues

Energy Technology Data Exchange (ETDEWEB)

Olgun, Hayati [TUBITAK Marmara Research Center, Energy Institute, P.O. Box 21, 41470 Gebze, Kocaeli (Turkey); Ozdogan, Sibel; Yinesor, Guzide [Marmara University-Goztepe Campus, Faculty of Engineering - Department of Mechanical Engineering, 34722 Kuyubasi Kadikoy Istanbul (Turkey)

2011-01-15

A small scale fixed bed downdraft gasifier system to be fed with agricultural and forestry residues has been designed and constructed. The downdraft gasifier has four consecutive reaction zones from the top to the bottom, namely drying, pyrolysis, oxidation and reduction zones. Both the biomass fuel and the gases move in the same direction. A throat has been incorporated into the design to achieve gasification with lower tar production. The experimental system consists of the downdraft gasifier and the gas cleaning unit made up by a cyclone, a scrubber and a filter box. A pilot burner is utilized for initial ignition of the biomass fuel. The product gases are combusted in the flare built up as part of the gasification system. The gasification medium is air. The air to fuel ratio is adjusted to produce a gas with acceptably high heating value and low pollutants. Within this frame, different types of biomass, namely wood chips, barks, olive pomace and hazelnut shells are to be processed. The developed downdraft gasifier appears to handle the investigated biomass sources in a technically and environmentally feasible manner. This paper summarizes selected design related issues along with the results obtained with wood chips and hazelnut shells. (author)

Handbook of biomass downdraft gasifier engine systems

Energy Technology Data Exchange (ETDEWEB)

Reed, T B; Das, A

1988-03-01

This handbook has been prepared by the Solar Energy Research Institute under the US Department of Energy /bold Solar Technical Information Program/. It is intended as a guide to the design, testing, operation, and manufacture of small-scale (less than 200 kW (270 hp)) gasifiers. A great deal of the information will be useful for all levels of biomass gasification. The handbook is meant to be a practical guide to gasifier systems, and a minimum amount of space is devoted to questions of more theoretical interest.

Substitute natural gas from biomass gasification

Energy Technology Data Exchange (ETDEWEB)

Tunaa, Per (Lund Inst. of Technology, Lund (SE))

2008-03-15

Biomass is by many considered as the only alternative to phase-out the usage of fossil fuels such as natural gas and oil especially for the transportation sector where alternative solutions, such as hydrogen fuel cells and batteries, are not yet fully developed. Thermal gasification or other methods such as pyrolysis of the biomass must be applied in order to produce an intermediate product suitable for further upgrading to either gaseous or liquid products. This thesis will evaluate the possibilities of producing, substitute natural gas, (SNG) from biomass gasification by using computer simulation. Three different gasification techniques were evaluated; entrained-flow, fluidized-bed and indirect gasification coupled with two different desulphurisation systems and two methanation processes. The desulphurisation systems were a zinc oxide bed and a Rectisol wash system. Methanation were performed by a series of adiabatic reactors with gas recycling and by an isothermal reactor. The impact on SNG efficiency from system pressure, isothermal methanation temperature and PSA methane recovery were evaluated as well. The results show that the fluidized-bed and the indirect gasifier have the highest SNG efficiency. Furthermore there are little to no difference between the methanation processes and small differences for the gas cleanup systems. SNG efficiencies in excess of 50 % were possible for all gasifiers. SNG efficiency is defined as the energy in the SNG product divided by the total input to the system from biomass, drying and oxygen. Increasing system pressure has a negative impact on SNG efficiency as well as increasing operating costs due to increased power for compression. Isothermal methanation temperature has no significant impact on SNG efficiency. Recovering as much methane as possible in the PSA is the most important parameter. Recovering methane that has been dissolved in condensed process water increases the SNG efficiency by 2-10% depending on system.

Carbon conversion predictor for fluidized bed gasification of biomass fuels - from TGA measurements to char gasification particle model

Energy Technology Data Exchange (ETDEWEB)

Konttinen, J.T. [University of Jyvaeskylae, Department of Chemistry, Renewable Energy Programme, POB 35, Jyvaeskylae (Finland); Moilanen, A. [VTT Technical Research Centre of Finland, POB 1000, Espoo (Finland); Martini, N. de; Hupa, M. [Abo Akademi University, Process Chemistry Centre, Combustion and Materials Chemistry, Turku (Finland)

2012-09-15

When a solid fuel particle is injected into a hot fluidized bed, the reactivity of fuel char in gasification reactions (between char carbon and steam and CO{sub 2}) plays a significant role for reaching a good carbon conversion. In this paper, the gasification reactivity data of some solid waste recovered fuels (SRF) obtained from thermogravimetric analysis (TGA) experiments is presented. Gas mixtures (H{sub 2}O, H{sub 2}, CO{sub 2}, CO), were used in the experiments to find the inhibitive effects of CO and H{sub 2}. Average char gasification reactivity values are determined from the TGA results. Kinetic parameters for char carbon gasification reactivity correlations are determined from this data. The Uniform Conversion model is used to account for the change of gasification reaction rate as function of carbon conversion. Some discrepancies, due to complicated ash-carbon interactions, are subjects of further research. In the carbon conversion predictor, laboratory measured reactivity numbers are converted into carbon conversion numbers in a real-scale fluidized bed gasifier. The predictor is a relatively simple and transparent tool for the comparison of the gasification reactivity of different fuels in fluidized bed gasification. The residence times for solid fuels in fluidized bed gasifiers are simulated. Simulations against some pilot-scale results show reasonable agreement. (orig.)

GASIFICATION FOR DISTRIBUTED GENERATION

Energy Technology Data Exchange (ETDEWEB)

Ronald C. Timpe; Michael D. Mann; Darren D. Schmidt

2000-05-01

A recent emphasis in gasification technology development has been directed toward reduced-scale gasifier systems for distributed generation at remote sites. The domestic distributed power generation market over the next decade is expected to be 5-6 gigawatts per year. The global increase is expected at 20 gigawatts over the next decade. The economics of gasification for distributed power generation are significantly improved when fuel transport is minimized. Until recently, gasification technology has been synonymous with coal conversion. Presently, however, interest centers on providing clean-burning fuel to remote sites that are not necessarily near coal supplies but have sufficient alternative carbonaceous material to feed a small gasifier. Gasifiers up to 50 MW are of current interest, with emphasis on those of 5-MW generating capacity. Internal combustion engines offer a more robust system for utilizing the fuel gas, while fuel cells and microturbines offer higher electric conversion efficiencies. The initial focus of this multiyear effort was on internal combustion engines and microturbines as more realistic near-term options for distributed generation. In this project, we studied emerging gasification technologies that can provide gas from regionally available feedstock as fuel to power generators under 30 MW in a distributed generation setting. Larger-scale gasification, primarily coal-fed, has been used commercially for more than 50 years to produce clean synthesis gas for the refining, chemical, and power industries. Commercial-scale gasification activities are under way at 113 sites in 22 countries in North and South America, Europe, Asia, Africa, and Australia, according to the Gasification Technologies Council. Gasification studies were carried out on alfalfa, black liquor (a high-sodium waste from the pulp industry), cow manure, and willow on the laboratory scale and on alfalfa, black liquor, and willow on the bench scale. Initial parametric tests

A rice husk gasifier for paddy drying

International Nuclear Information System (INIS)

Mirani, A.A.; Kalwar, S.A.; Ahmad, M.

2013-01-01

Due to energy crisis and constant increase in the price of fossil fuels, the world's trend changes to renewable sources of energy like solar, wind and biomass gasification. Substantial biomass potential is available in Pakistan in the form of agriculture or forest residue (rice straw, rice husk, cotton stalks, corn cobs, wood chips, wood saw, etc.). These can be best utilised for the production of producer gas or synthetic gas that can be used for drying of agricultural crops. The drying process is an important activity of post harvest processing for long-term storage. Rice husk is nowadays commonly used for biomass gasification and its heat content value is about 15MJ/kg. It constitutes about 30 percent of rice production. A rice husk gasifier was developed and evaluated on paddy drying at Japan International Cooperation Agency (JICA), Tsukuba International Center (TBIC), Japan. Rice husk gasifier has following major components; husk feeding system, ash chamber, burner, centrifugal fan, drying chamber, gasifier reactor, air duct and an electric motor of 0.37kW. The average drying plenum air temperature was recorded as 45 degree C during the drying process. The paddy 'IR 28' from initial moisture content of 24% was dried up to 14% moisture content for about 3.33h consuming 3kg/h of rice husk. The efficiency was found to be 58%. The rice husk gasifier can also be used for drying the fruits and vegetables, provided that heat exchanger should be attached with it. The overall performance of rice husk gasifier was satisfactory and will be beneficial for small scale farmers, food processors and millers as well. (author)

Gasification of wood in a fluidized bed reactor

Energy Technology Data Exchange (ETDEWEB)

Sousa, L.C. de; Marti, T; Frankenhaeuser, M [Paul Scherrer Inst. (PSI), Villigen (Switzerland)

1997-06-01

A first series of gasification experiments with our fluidized bed gasifier was performed using clean sawdust as fuel. The installation and the analytical systems were tested in a parametric study in which gasification temperature and equivalence ratio were varied. The data acquired will serve to establish the differences between the gasification of clean wood and the gasification of Altholz (scrapwood) and wood/plastics mixtures. (author) 1 fig., 3 tabs., 5 refs.

Development of a new steady state zero-dimensional simulation model for woody biomass gasification in a full scale plant

International Nuclear Information System (INIS)

Formica, Marco; Frigo, Stefano; Gabbrielli, Roberto

2016-01-01

Highlights: • A simulation model with Aspen Plus is created for a full scale biomass gasification plant. • Test results, equipment data and control logics are considered in the simulation model. • The simulation results are in agreement with the experimental data. • The gasifying air temperature affects largely the energy performance of the gasification plant. • Increasing the equivalent ratio implies a strong reduction of the gasification efficiency. - Abstract: A new steady state zero-dimensional simulation model for a full-scale woody biomass gasification plant with fixed-bed downdraft gasifier has been developed using Aspen Plus®. The model includes the technical characteristics of all the components (gasifier, cyclone, exchangers, piping, etc.) of the plant and works in accordance with its actual main control logics. Simulation results accord with those obtained during an extensive experimental activity. After the model validation, the influence of operating parameters such as the equivalent ratio, the biomass moisture content and the gasifying air temperature on syngas composition have been analyzed in order to assess the operative behavior and the energy performance of the experimental plant. By recovering the sensible heat of the syngas at the outlet of the gasifier, it is possible to obtain higher values of the gasifying air temperature and an improvement of the overall gasification performances.

Gasification - effective carbon control. The 8th European gasification conference

Energy Technology Data Exchange (ETDEWEB)

NONE

2007-07-01

Sessions covered: new projects and gasifiers; new feedstocks, fuels and syngas treatment; CO{sub 2} capture and hydrogen production; and devices and development. Selected papers have been abstracted separately on the database. The presentations can be downloaded for free from www.icheme.org/gasification2007.

Sulfate reduction in an entrained-flow black liquor gasifier

Energy Technology Data Exchange (ETDEWEB)

Kymaelaeinen, M.; Janka, K. [Tampella Power, Tampere (Finland); Frederick, W.J.; Littau, M.; Sricharoenchaikul, V.; Jivakanun, N.; Waag, K. [Oregon State Univ., Corvallis, OR (United States). Dept. of Chemical Engineering

1995-12-31

Sulfate reduction and carbon conversion during pyrolysis and gasification of black liquor particles were experimentally studied in a laminar entrained-flow reactor. A model was also developed to simulate an entrained-flow black liquor gasifier. Experimental results were then compared to model calculations. Results indicated that carbon must be present to get a high degree of sulfate reduction during gasification. It is therefore important to balance the rates of carbon conversion and sulfate reduction. High local temperatures in the reactor should be avoided so that carbon does not convert too rapidly, but temperatures of nearly 1000 degrees C are required to achieve good sulfate reduction. It was suggested that a new equation was needed to adequately predict sulfate reduction in an entrained-flow black liquor gasifier. 12 refs., 8 figs., 5 tabs.

Pressurised fluidised-bed gasification experiments with biomass, peat and coal at VTT in 1991-1994. Gasification of Danish wheat, straw and coal

Energy Technology Data Exchange (ETDEWEB)

Kurkela, E; Laatikainen-Luntama, J; Staahlberg, P; Moilanen, A [VTT Energy, Espoo (Finland). Energy Production Technologies

1997-12-31

Fluidised-bed air gasification of three different Danish straw feedstocks and Colombian bituminous coal was studied in the PDU-scale test facilities of VTT. The test programme was divided into two different modes of operation. First, the usability of straw as the only feedstock was investigated by operating the gasifier at relatively low temperature normally used in biomass gasifiers. In this operation mode the main aim was to find out the limits for gasification temperatures, set by the sintering behaviour of the straw. Secondly, the use of straw as an additional feedstock in a fluidised-bed coal gasifier was examined by operating the gasifier at about 1 000 deg C with different ratings of straw and coal feeding. The gasifier was operated at 5 bar pressure and at 80 990 deg C. The product gas was cleaned by ceramic candle filters operated at 465-540 deg C. Concentrations of tars, nitrogen com- pounds, sulphur gases, vapour-phase alkali metals as well as chlorine were determined in different operating conditions. (12 refs.)

Wabash River Coal Gasification Repowering Project: A DOE Assessment; FINAL

International Nuclear Information System (INIS)

National Energy Technology Laboratory

2002-01-01

The goal of the U.S. Department of Energy (DOE) Clean Coal Technology Program (CCT) is to furnish the energy marketplace with a number of advanced, more efficient, and environmentally responsible coal utilization technologies through demonstration projects. These projects seek to establish the commercial feasibility of the most promising advanced coal technologies that have developed beyond the proof-of-concept stage. This document serves as a DOE post-project assessment (PPA) of a project selected in CCT Round IV, the Wabash River Coal Gasification Repowering (WRCGR) Project, as described in a Report to Congress (U.S. Department of Energy 1992). Repowering consists of replacing an existing coal-fired boiler with one or more clean coal technologies to achieve significantly improved environmental performance. The desire to demonstrate utility repowering with a two-stage, pressurized, oxygen-blown, entrained-flow, integrated gasification combined-cycle (IGCC) system prompted Destec Energy, Inc., and PSI Energy, Inc., to form a joint venture and submit a proposal for this project. In July 1992, the Wabash River Coal Gasification Repowering Project Joint Venture (WRCGRPJV, the Participant) entered into a cooperative agreement with DOE to conduct this project. The project was sited at PSI Energy's Wabash River Generating Station, located in West Terre Haute, Indiana. The purpose of this CCT project was to demonstrate IGCC repowering using a Destec gasifier and to assess long-term reliability, availability, and maintainability of the system at a fully commercial scale. DOE provided 50 percent of the total project funding (for capital and operating costs during the demonstration period) of$438 million. Construction for the demonstration project was started in July 1993. Pre-operational tests were initiated in August 1995, and construction was completed in November 1995. Commercial operation began in November 1995, and the demonstration period was completed in December

A study on pyrolytic gasification of coffee grounds and implications to allothermal gasification

Energy Technology Data Exchange (ETDEWEB)

Masek, Ondrej; Konno, Miki; Hosokai, Sou; Sonoyama, Nozomu; Norinaga, Koyo; Hayashi, Jun-ichiro [Centre for Advanced Research of Energy Conversion Materials, Hokkaido University, N13-W8, Kita-ku, Sapporo 060-8628 (Japan)

2008-01-15

The increasing interest in biomass, as a renewable source of energy, is stimulating a search for suitable biomass resources as well as the development of technologies for their effective utilization. This work concentrated on characteristics of processes occurring during pyrolytic gasification of upgraded food industry residues, namely residue from industrial production of liquid coffee, and assessed its suitability for conversion in an allothermal gasifier. The influence of several operating parameters on product composition was examined with three different laboratory-scale reactors, studying the primary pyrolysis and secondary pyrolysis of nascent volatiles, and the steam gasification of char. The experimental results show that a high degree of conversion of UCG into volatiles and gases (up to 88% C-basis) can be achieved by fast pyrolysis even at temperatures as low as 1073 K. In addition, the degree of conversion is not influenced by the presence or concentration of steam, which is an important factor in allothermal gasification. Mathematical simulation of an allothermal gasifier showed that net cold-gas efficiency as high as 86% can be reached. (author)

A study on pyrolytic gasification of coffee grounds and implications to allothermal gasification

International Nuclear Information System (INIS)

Masek, Ondrej; Konno, Miki; Hosokai, Sou; Sonoyama, Nozomu; Norinaga, Koyo; Hayashi, Jun-ichiro

2008-01-01

The increasing interest in biomass, as a renewable source of energy, is stimulating a search for suitable biomass resources as well as the development of technologies for their effective utilization. This work concentrated on characteristics of processes occurring during pyrolytic gasification of upgraded food industry residues, namely residue from industrial production of liquid coffee, and assessed its suitability for conversion in an allothermal gasifier. The influence of several operating parameters on product composition was examined with three different laboratory-scale reactors, studying the primary pyrolysis and secondary pyrolysis of nascent volatiles, and the steam gasification of char. The experimental results show that a high degree of conversion of UCG into volatiles and gases (up to 88% C-basis) can be achieved by fast pyrolysis even at temperatures as low as 1073 K. In addition, the degree of conversion is not influenced by the presence or concentration of steam, which is an important factor in allothermal gasification. Mathematical simulation of an allothermal gasifier showed that net cold-gas efficiency as high as 86% can be reached

Co-gasification of tire and biomass for enhancement of tire-char reactivity in CO2 gasification process.

Science.gov (United States)

Lahijani, Pooya; Zainal, Zainal Alimuddin; Mohamed, Abdul Rahman; Mohammadi, Maedeh

2013-06-01

In this investigation, palm empty fruit bunch (EFB) and almond shell (AS) were implemented as two natural catalysts rich in alkali metals, especially potassium, to enhance the reactivity of tire-char through co-gasification process. Co-gasification experiments were conducted at several blending ratios using isothermal Thermogravimetric analysis (TGA) under CO2. The pronounced effect of inherent alkali content of biomass-chars on promoting the reactivity of tire-char was proven when acid-treated biomass-chars did not exert any catalytic effect on improving the reactivity of tire-char in co-gasification experiments. In kinetic studies of the co-gasified samples in chemically-controlled regime, modified random pore model (M-RPM) was adopted to describe the reactive behavior of the tire-char/biomass-char blends. By virtue of the catalytic effect of biomass, the activation energy for tire-char gasification was lowered from 250 kJ/mol in pure form 203 to 187 kJ/mol for AS-char and EFB-char co-gasified samples, respectively. Copyright © 2013 Elsevier Ltd. All rights reserved.

Development of a modified equilibrium model for biomass pilot-scale fluidized bed gasifier performance predictions

International Nuclear Information System (INIS)

Rodriguez-Alejandro, David A.; Nam, Hyungseok; Maglinao, Amado L.; Capareda, Sergio C.; Aguilera-Alvarado, Alberto F.

2016-01-01

The objective of this work is to develop a thermodynamic model considering non-stoichiometric restrictions. The model validation was done from experimental works using a bench-scale fluidized bed gasifier with wood chips, dairy manure, and sorghum. The model was used for a further parametric study to predict the performance of a pilot-scale fluidized biomass gasifier. The Gibbs free energy minimization was applied to the modified equilibrium model considering a heat loss to the surroundings, carbon efficiency, and two non-equilibrium factors based on empirical correlations of ER and gasification temperature. The model was in a good agreement with RMS <4 for the produced gas. The parametric study ranges were 0.01 < ER < 0.99 and 500 °C < T < 900 °C to predict syngas concentrations and its LHV (lower heating value) for the optimization. Higher aromatics in tar were contained in WC gasification compared to manure gasification. A wood gasification tar simulation was produced to predict the amount of tars at specific conditions. The operating conditions for the highest quality syngas were reconciled experimentally with three biomass wastes using a fluidized bed gasifier. The thermodynamic model was used to predict the gasification performance at conditions beyond the actual operation. - Highlights: • Syngas from experimental gasification was used to create a non-equilibrium model. • Different types of biomass (HTS, DM, and WC) were used for gasification modelling. • Different tar compositions were identified with a simulation of tar yields. • The optimum operating conditions were found through the developed model.

Design, scale-up, Six Sigma in processing different feedstocks in a fixed bed downdraft biomass gasifier

Science.gov (United States)

Boravelli, Sai Chandra Teja

This thesis mainly focuses on design and process development of a downdraft biomass gasification processes. The objective is to develop a gasifier and process of gasification for a continuous steady state process. A lab scale downdraft gasifier was designed to develop the process and obtain optimum operating procedure. Sustainable and dependable sources such as biomass are potential sources of renewable energy and have a reasonable motivation to be used in developing a small scale energy production plant for countries such as Canada where wood stocks are more reliable sources than fossil fuels. This thesis addresses the process of thermal conversion of biomass gasification process in a downdraft reactor. Downdraft biomass gasifiers are relatively cheap and easy to operate because of their design. We constructed a simple biomass gasifier to study the steady state process for different sizes of the reactor. The experimental part of this investigation look at how operating conditions such as feed rate, air flow, the length of the bed, the vibration of the reactor, height and density of syngas flame in combustion flare changes for different sizes of the reactor. These experimental results also compare the trends of tar, char and syngas production for wood pellets in a steady state process. This study also includes biomass gasification process for different wood feedstocks. It compares how shape, size and moisture content of different feedstocks makes a difference in operating conditions for the gasification process. For this, Six Sigma DMAIC techniques were used to analyze and understand how each feedstock makes a significant impact on the process.

Developments in modelling and simulation of coal gasification

Energy Technology Data Exchange (ETDEWEB)

NONE

2014-02-01

In recent years, the considerable increase in the price of crude oil and natural gas and concerns about their security of supply focused attention on whether fuel for power production and feedstocks for the chemical industry could be obtained from the gasification of coal. The need to reduce greenhouse gas emissions has enhanced the prospects of power generation from Integrated Gasification Combined Cycle (IGCC) plant. However, the higher capital costs and concerns about reliability and availability of IGCC plant have limited their market penetration. The coal gasifier has been a significant source of operational issues. A thorough understanding of the processes occurring in a gasifier is essential both for addressing existing causes of gasifier unavailability and improving designs for the future. Many complex processes take place in a gasifier and developing models of gasifiers results in a greater insight into these processes. Computational models in conjunction with plant data can be used to evaluate gasifier operation, solve operational problems, probe new designs and provide performance data for commercial scale-up. This report has surveyed models which are currently available for modelling gasifiers. The report contains a brief description of the three types of gasifiers which are most commonly used. The models available for each type of gasifier are considered. Insight gained by modelling has advanced the design of gasifiers and can improve gasifier performance. In some cases, the results have been compared with plant data and it has been possible to choose model inputs to give reasonable fit with the measured data. However, there are fewer examples where modelling has directly solved operational problems.

Integrated Sensing and Controls for Coal Gasification - Development of Model-Based Controls for GE's Gasifier and Syngas Cooler

Energy Technology Data Exchange (ETDEWEB)

Aditya Kumar

2010-12-30

This report summarizes the achievements and final results of this program. The objective of this program is to develop a comprehensive systems approach to integrated design of sensing and control systems for an Integrated Gasification Combined Cycle (IGCC) plant, using advanced model-based techniques. In particular, this program is focused on the model-based sensing and control system design for the core gasification section of an IGCC plant. The overall approach consists of (i) developing a first-principles physics-based dynamic model of the gasification section, (ii) performing model-reduction where needed to derive low-order models suitable for controls analysis and design, (iii) developing a sensing system solution combining online sensors with model-based estimation for important process variables not measured directly, and (iv) optimizing the steady-state and transient operation of the plant for normal operation as well as for startup using model predictive controls (MPC). Initially, available process unit models were implemented in a common platform using Matlab/Simulink{reg_sign}, and appropriate model reduction and model updates were performed to obtain the overall gasification section dynamic model. Also, a set of sensor packages were developed through extensive lab testing and implemented in the Tampa Electric Company IGCC plant at Polk power station in 2009, to measure temperature and strain in the radiant syngas cooler (RSC). Plant operation data was also used to validate the overall gasification section model. The overall dynamic model was then used to develop a sensing solution including a set of online sensors coupled with model-based estimation using nonlinear extended Kalman filter (EKF). Its performance in terms of estimating key unmeasured variables like gasifier temperature, carbon conversion, etc., was studied through extensive simulations in the presence sensing errors (noise and bias) and modeling errors (e.g. unknown gasifier kinetics, RSC

Chemical hot gas purification for biomass gasification processes; Chemische Heissgasreinigung bei Biomassevergasungsprozessen

Energy Technology Data Exchange (ETDEWEB)

Stemmler, Michael

2010-07-01

The German government decided to increase the percentage of renewable energy up to 20 % of all energy consumed in 2020. The development of biomass gasification technology is advanced compared to most of the other technologies for producing renewable energy. So the overall efficiency of biomass gasification processes (IGCC) already increased to values above 50 %. Therefore, the production of renewable energy attaches great importance to the thermochemical biomass conversion. The feedstock for biomass gasification covers biomasses such as wood, straw and further energy plants. The detrimental trace elements released during gasification of these biomasses, e.g. KCl, H{sub 2}S and HCl, cause corrosion and harm downstream devices. Therefore, gas cleaning poses an especial challenge. In order to improve the overall efficiency this thesis aims at the development of gas cleaning concepts for the allothermic, water blown gasification at 800 C and 1 bar (Guessing-Process) as well as for the autothermic, water and oxygen blown gasification at 950 C and 18 bar (Vaernamo-Process). Although several mechanisms for KCl- and H{sub 2}S-sorption are already well known, the achievable reduction of the contamination concentration is still unknown. Therefore, calculations on the produced syngas and the chemical hot gas cleaning were done with a thermodynamic process model using SimuSage. The syngas production was included in the calculations because the knowledge of the biomass syngas composition is very limited. The results of these calculations prove the dependence of syngas composition on H{sub 2}/C-ratio and ROC (Relative Oxygen Content). Following the achievable sorption limits were detected via experiments. The KCl containing syngases were analysed by molecular beam mass spectrometry (MBMS). Furthermore, an optimised H{sub 2}S-sorbent was developed because the examined sorbents exceeded the sorption limit of 1 ppmv. The calculated sorption limits were compared to the limits

Technical review of coal gasifiers for production of synthetic natural gas

International Nuclear Information System (INIS)

Lee, Geun Woo; Shin, Yong Seung

2012-01-01

Because of the increasing cost of oil and natural gas, energy production technologies using coal, including synthetic natural gas (SNG) and integrated gasification combined cycle (IGCC), have attracted attention because of the relatively low cost of coal. During the early stage of a project, the developer or project owner has many options with regard to the selection of a gasifier. In particular, from the viewpoint of feasibility, the gasifier is a key factor in the economic evaluation. This study compares the technical aspects of gasifiers for a real SNG production project in an early stage. A fixed bed slagging gasifier, wet type entrained gasifier, and dry type entrained gasifier, all of which have specific advantages, can be used for the SNG production project. Base on a comparison of the process descriptions and performances of each gasifier, this study presents a selection guideline for a gasifier for an SNG production project that will be beneficial to project developers and EPC (Engineering, Procurement, Construction) contractors

Coal waste slurries as a fuel for integrated gasification combined cycle plants

Directory of Open Access Journals (Sweden)

Lutynski Marcin A.

2016-01-01

Full Text Available The article summarizes recent development in integrated gasification combined cycle technology and lists existing and planned IGCC plants. A brief outlook on the IGCC gasification technology is given with focus on entrained-flow gasifiers where the low-quality coal waste slurry fuel can be used. Desired properties of coal and ash for entrained-flow gasifiers are listed. The coal waste slurries, which were deposited at impoundments in Upper Silesian Coal Basin, were considered as a direct feed for such gasifiers. The average ash content, moisture content and lower heating value were analysed and presented as an average values. Entrained-flow commercial gasifiers can be considered as suitable for the coal slurry feed, however the ash content of coal slurries deposited in impoundments is too high for the direct use as the feed for the gasifiers. The moisture content of slurries calculated on as received basis meets the requirements of entrained-flow slurry feed gasifiers. The content of fines is relatively high which allow to use the slurries in entrained-flow gasifiers.

The Effect of Temperature on the Gasification Process

Directory of Open Access Journals (Sweden)

Marek Baláš

2012-01-01

Full Text Available Gasification is a technology that uses fuel to produce power and heat. This technology is also suitable for biomass conversion. Biomass is a renewable energy source that is being developed to diversify the energy mix, so that the Czech Republic can reduce its dependence on fossil fuels and on raw materials for energy imported from abroad. During gasification, biomass is converted into a gas that can then be burned in a gas burner, with all the advantages of gas combustion. Alternatively, it can be used in internal combustion engines. The main task during gasification is to achieve maximum purity and maximum calorific value of the gas. The main factors are the type of gasifier, the gasification medium, biomass quality and, last but not least, the gasification mode itself. This paper describes experiments that investigate the effect of temperature and pressure on gas composition and low calorific value. The experiments were performed in an atmospheric gasifier in the laboratories of the Energy Institute atthe Faculty of Mechanical Engineering, Brno University of Technology.

Biomass gasification, stage 2 LTH. Final report

Energy Technology Data Exchange (ETDEWEB)

Bjerle, I.; Chambert, L.; Hallgren, A.; Hellgren, R.; Johansson, Anders; Mirazovic, M.; Maartensson, R.; Padban, N.; Ye Zhicheng [comps.] [Lund Univ. (Sweden). Dept. of Chemical Engineering II

1996-11-01

This report presents the final report of the first phase of a project dealing with a comprehensive investigation on pressurized biomass gasification. The intention with the project first phase was firstly to design, install and to take in operation a PCFB biomass gasifier. A thorough feasibility study was made during the first half year including extensive calculations on an internal circulating fluidized bed concept. The experimental phase was intended to study pressurized gasification up to 2.5 MPa (N{sub 2}, air) at temperatures in the interval 850-950 deg C. The more specific experimental objective was to examine the impact from various process conditions on the product formation as well as on the function of the different systems. The technical concept has been able to offer novel approaches regarding biomass feeding and PCFB gasification. The first gasification test run was made in December 1993 after almost 18 months of installation work. Extensive work was made during 1994 and the first half of 1995 to find the balance of the PCFB gasifier. It turned out to be very difficult to find operating parameters such that gave a stable circulation of the bed material during gasification mode. Apparently, the produced gas partly changed the pressure profile over the riser which in turn gave unstable operation. After a comprehensive investigation involving more than 100 hours of tests runs it was decided to leave the circulating bed concept and focus on bubbling bed operations. The test rig is currently operating as a bubbling bed gasifier. 4 refs, 24 figs, 6 tabs

Efficiency enhancement in IGCC power plants with air-blown gasification and hot gas clean-up

International Nuclear Information System (INIS)

Giuffrida, Antonio; Romano, Matteo C.; Lozza, Giovanni

2013-01-01

Air-blown IGCC systems with hot fuel gas clean-up are investigated. In detail, the gas clean-up station consists of two reactors: in the first, the raw syngas exiting the gasifier and passed through high-temperature syngas coolers is desulfurized by means of a zinc oxide-based sorbent, whereas in the second the sulfided sorbent is duly regenerated. The hot fuel gas clean-up station releases H 2 S-free syngas, which is ready to fuel the combustion turbine after hot gas filtration, and a SO 2 -laden stream, which is successively treated in a wet scrubber. A thermodynamic analysis of two air-blown IGCC systems, the first with cold fuel gas clean-up and the second with hot fuel gas clean-up, both with a state-of-the-art combustion turbine as topping cycle, shows that it is possible to obtain a really attractive net efficiency (more than 51%) for the second system, with significant improvements in comparison with the first system. Nevertheless, higher efficiency is accomplished with a small reduction in the power output and no sensible efficiency improvements seem to be appreciated when the desulfurization temperature increases. Other IGCC systems, with an advanced 1500 °C-class combustion turbine as the result of technology improvements, are investigated as well, with efficiency as high as 53%. - Highlights: ► Hot fuel gas clean-up is a highly favorable technology for IGCC concepts. ► Significant IGCC efficiency improvements are possible with hot fuel gas clean-up. ► Size reductions of several IGCC components are possible. ► Higher desulfurization temperatures do not sensibly affect IGCC efficiency. ► IGCC efficiency as high as 53% is possible with a 1500°C-class combustion turbine

Techno Economic Analysis of Hydrogen Production by gasification of biomass

Energy Technology Data Exchange (ETDEWEB)

Francis Lau

2002-12-01

general term, and includes heating as well as the injection of other ''ingredients'' such as oxygen and water. Pyrolysis alone is a useful first step in creating vapors from coal or biomass that can then be processed in subsequent steps to make liquid fuels. Such products are not the objective of this project. Therefore pyrolysis was not included in the process design or in the economic analysis. High-pressure, fluidized bed gasification is best known to GTI through 30 years of experience. Entrained flow, in contrast to fluidized bed, is a gasification technology applied at much larger unit sizes than employed here. Coal gasification and residual oil gasifiers in refineries are the places where such designs have found application, at sizes on the order of 5 to 10 times larger than what has been determined for this study. Atmospheric pressure gasification is also not discussed. Atmospheric gasification has been the choice of all power system pilot plants built for biomass to date, except for the Varnamo plant in Sweden, which used the Ahlstrom (now Foster Wheeler) pressurized gasifier. However, for fuel production, the disadvantage of the large volumetric flows at low pressure leads to the pressurized gasifier being more economical.

Straw Gasification in a Two-Stage Gasifier

DEFF Research Database (Denmark)

Bentzen, Jens Dall; Hindsgaul, Claus; Henriksen, Ulrik Birk

2002-01-01

- and to maintain a high fuel reactivity, a mixture of phosphorus acid, calcium hydroxide, molasses and water was mixed into the ground pellets. Following the gasifier was running continuously for more than 50 hours as planned. Several tar, gas and particle measurements were carried out during the test, and the ash...

Power Systems Development Facility Gasification Test Campaing TC18

Energy Technology Data Exchange (ETDEWEB)

Southern Company Services

2005-08-31

In support of technology development to utilize coal for efficient, affordable, and environmentally clean power generation, the Power Systems Development Facility (PSDF) located in Wilsonville, Alabama, routinely demonstrates gasification technologies using various types of coals. The PSDF is an engineering scale demonstration of key features of advanced coal-fired power systems, including a KBR Transport Gasifier, a hot gas particulate control device (PCD), advanced syngas cleanup systems, and high pressure solids handling systems. This report details Test Campaign TC18 of the PSDF gasification process. Test campaign TC18 began on June 23, 2005, and ended on August 22, 2005, with the gasifier train accumulating 1,342 hours of operation using Powder River Basin (PRB) subbituminous coal. Some of the testing conducted included commissioning of a new recycle syngas compressor for gasifier aeration, evaluation of PCD filter elements and failsafes, testing of gas cleanup technologies, and further evaluation of solids handling equipment. At the conclusion of TC18, the PSDF gasification process had been operated for more than 7,750 hours.

Exergetic optimisation of a production process of Fischer-Tropsch fuels from biomass

NARCIS (Netherlands)

Prins, M.J.; Ptasinski, K.J.; Janssen, F.J.J.G.

2005-01-01

An exergy analysis of Biomass Integrated Gasification-Fischer–Tropsch process is presented. The process combines an air-blown, atmospheric gasifier, using sawdust as feedstock, with a Fischer–Tropsch reactor and a steam-Rankine cycle for electricity generation from the Fischer–Tropsch tail gas.

Gasification of biomass chars in steam-nitrogen mixture

International Nuclear Information System (INIS)

Haykiri-Acma, H.; Yaman, S.; Kucukbayrak, S.

2006-01-01

Some agricultural and waste biomass samples such as sunflower shell, pinecone, rapeseed, cotton refuse and olive refuse were first pyrolyzed in nitrogen, and then, their chars were gasified in a gas mixture of steam and nitrogen. Experiments were performed using the thermogravimetric analysis technique. Pyrolysis of the biomass samples was performed at a heating rate of 20 K/min from ambient to 1273 K in a dynamic nitrogen atmosphere of 40 cm 3 min -1 . The obtained chars were cooled to ambient temperature and then gasified up to 1273 K in a dynamic atmosphere of 40 cm 3 min -1 of a mixture of steam and nitrogen. Derivative thermogravimetric analysis profiles from gasification of the chars were derived, and the mass losses from the chars were interpreted in terms of temperature. It was concluded that gasification characteristics of biomass chars were fairly dependent on the biomass properties such as ash and fixed carbon contents and the constituents present in the ash. Different mechanisms in the three temperature intervals, namely water desorption at lower temperatures, decomposition of hydroxide minerals to oxide minerals and formation of carbon monoxide at medium temperatures and production of hydrogen at high temperatures govern the behavior of the char during the gasification process. The chars from pinecone and sunflower shell could be easily gasified under the mentioned conditions. In order to further raise the conversion yields, long hold times should be applied at high temperatures. However, the chars from rapeseed and olive refuse were not gasified satisfactorily. Low ash content and high fixed carbon content biomass materials are recommended for use in gasification processes when char from pyrolysis at elevated temperatures is used as a feedstock

CANMET Gasifier Liner Coupon Material Test Report

Energy Technology Data Exchange (ETDEWEB)

Mark Fitzsimmons; Dave Grimmett; Bryan McEnerney

2007-01-31

This report provides detailed test results consisting of test data and post-test inspections from Task 1 ''Cooled Liner Coupon Development and Test'' of the project titled ''Development of Technologies and Capabilities for Coal Energy Resources--Advanced Gasification Systems Development (AGSD)''. The primary objective of this development and test program is to verify that ceramic matrix composite (CMC) liner materials planned for use in an advanced gasifier pilot plant will successfully withstand the environments in a commercial gasifier. Pratt & Whitney Rocketdyne (PWR) designed and fabricated the cooled liner test assembly article that was tested in a slagging gasifier at CANMET Energy Technology Center (CETC-O) in Ottawa, Ontario, Canada. The test program conducted in 2006 met the objective of operating the cooled liner test article at slagging conditions in a small scale coal gasifier at CETC-O for over the planned 100 hours. The test hardware was exposed to at least 30 high temperature excursions (including start-up and shut-down cycles) during the test program. The results of the testing has provided valuable information on gasifier startup and required cooling controls in steady state operation of future advanced gasifiers using similar liners. The test program also provided a significant amount of information in the areas of CMC materials and processing for improved capability in a gasifier environment and insight into CMC liner fabrication that will be essential for near-term advanced gasifier projects.

Gasification of peat and biomass in suspension. Turpeen ja biomassan suspensiokaasutus

Energy Technology Data Exchange (ETDEWEB)

Haukka, P.; Raiko, R.

1993-01-01

Gasification of peat and biomass in dilute particle-gas suspension has not been studied significantly in Finland, even though these fuels require drying, which often produces dry pulverized fuel. This report has concentrated on studying suitability of so-called two-stage entrained-bed gasification for peat and biomass. The gasification system consists of a pyrolysis reactor (entrained flow) and an adiabatic char combustor. Dry or almost dry fuel is fed into the hot flue gas stream coming from the char combustor. Gasification is based on flash pyrolysis in the dilute suspension flow. Residual char is separated from pyrolyzer gases in a gas cleaning device and fed back to the adiabatic combustor. In the combustor char is burned at high temperature to supply the heat required to support endothermic reactions occurring in the pyrolyzer. To study entrained-bed gasification two types of computer models were developed: steady state simulation model and kinetic pyrolyzer model. With the help of these computer models mass and energy balances of the gasifier can be solved and the main dimensions of the gasifier can be determined. Lack of proper kinetic parameters for fast pyrolysis of peat and biomass makes it more difficult to apply the kinetic model in practice. Quantitative data concerning fast pyrolysis in dilute gas-particle suspension are needed to be able to evaluate the performance of the suspension gasifier in more detail. Gasifier operation has been studied using three different levels for amounts of pyrolysis pro- ducts, nine pressure levels between 15-23 bars and five temperature levels between 800-1200 deg C. Furthermore, normal pressure performance was simulated. In addition to simulation studies product gas heating value was optimized

Testing of downstream catalysts for tar destruction with a guard bed in a fluidised bed biomass gasifier at pilot plant scale

Energy Technology Data Exchange (ETDEWEB)

Aznar, M.P.; Frances, E.; Campos, I.J.; Martin, J.A.; Gil, J. [Saragossa Univ. (Spain). Dept. of Chemistry and Environment Engineering; Corella, J. [Complutense Univ. of Madrid (Spain). Dept. of Chemical Engineering

1996-12-31

A new pilot plant for advanced gasification of biomass in a fast fluidised bed is now fully operative at University of Saragossa, Spain. It is a `3rd generation` pilot plant. It has been built up after having used two previous pilot plants for biomass gasification. The main characteristic of this pilot plant is that it has two catalytic reactors connected in series, downstream the biomass gasifier. Such reactors, of 4 cm i.d., are placed in a slip stream in a by-pass from the main gasifier exit gas. The gasification is made at atmospheric pressure, with flow rates of 3-50 kg/in, using steam + O{sub 2} mixtures as the gasifying agent. Several commercial Ni steam-reforming catalyst are being tested under a realistic raw gas composition. Tar eliminations or destructions higher than 99 % are easily achieved. (orig.) 2 refs.

Testing of downstream catalysts for tar destruction with a guard bed in a fluidised bed biomass gasifier at pilot plant scale

Energy Technology Data Exchange (ETDEWEB)

Aznar, M P; Frances, E; Campos, I J; Martin, J A; Gil, J [Saragossa Univ. (Spain). Dept. of Chemistry and Environment Engineering; Corella, J [Complutense Univ. of Madrid (Spain). Dept. of Chemical Engineering

1997-12-31

A new pilot plant for advanced gasification of biomass in a fast fluidised bed is now fully operative at University of Saragossa, Spain. It is a `3rd generation` pilot plant. It has been built up after having used two previous pilot plants for biomass gasification. The main characteristic of this pilot plant is that it has two catalytic reactors connected in series, downstream the biomass gasifier. Such reactors, of 4 cm i.d., are placed in a slip stream in a by-pass from the main gasifier exit gas. The gasification is made at atmospheric pressure, with flow rates of 3-50 kg/in, using steam + O{sub 2} mixtures as the gasifying agent. Several commercial Ni steam-reforming catalyst are being tested under a realistic raw gas composition. Tar eliminations or destructions higher than 99 % are easily achieved. (orig.) 2 refs.

Modeling work of a small scale gasifier/SOFC CHP system

Energy Technology Data Exchange (ETDEWEB)

Liu, M.; Aravind, P.V.; Qu, Z.; Woudstra, N.; Verkooijen, A.H.M. [Delft University of Technology (Netherlands). Dept. of Mechanical Engineering], Emails: ming.liu@tudelft.nl, p.v.aravind@tudelft.nl, z.qu@tudelft.nl, n.woudstra@tudelft.nl, a. h. m. verkooijen@tudelft.nl; Cobas, V.R.M. [Federal University of Itajuba (UNIFEI), Pinheirinhos, MG (Brazil). Dept. of Mechanical Engineering], E-mail: vlad@unifei.edu.br

2009-07-01

For a highly efficient biomass gasification/Solid Oxide Fuel Cell (SOFC) Combined Heat and Power (CHP) generation system, the gasifier, the accompanying gas cleaning technologies and the CHP unit must be carefully designed as an integrated unit. This paper describes such a system involving a two-stage fixed-bed down draft gasifier, a SOFC CHP unit and a gas cleaning system. A gas cleaning system with both low temperature and high temperature sections is proposed for coupling the gasifier and the SOFC. Thermodynamic modeling was carried out for the gasifier/SOFC system with the proposed gas cleaning system. The net AC electrical efficiency of this system is around 30% and the overall system efficiency is around 60%. This paper also describes various exergy losses in the system and the future plans for integrated gasifier-GCU-SOFC experiments from which the results will be used to validate the modeling results of this system. (author)

Power Systems Development Facility Gasification Test Run TC07

Energy Technology Data Exchange (ETDEWEB)

Southern Company Services

2002-04-05

This report discusses Test Campaign TC07 of the Kellogg Brown & Root, Inc. (KBR) Transport Reactor train with a Siemens Westinghouse Power Corporation (Siemens Westinghouse) particle filter system at the Power Systems Development Facility (PSDF) located in Wilsonville, Alabama. The Transport Reactor is an advanced circulating fluidized-bed reactor designed to operate as either a combustor or a gasifier using a particulate control device (PCD). The Transport Reactor was operated as a pressurized gasifier during TC07. Prior to TC07, the Transport Reactor was modified to allow operations as an oxygen-blown gasifier. Test Run TC07 was started on December 11, 2001, and the sand circulation tests (TC07A) were completed on December 14, 2001. The coal-feed tests (TC07B-D) were started on January 17, 2002 and completed on April 5, 2002. Due to operational difficulties with the reactor, the unit was taken offline several times. The reactor temperature was varied between 1,700 and 1,780 F at pressures from 200 to 240 psig. In TC07, 679 hours of solid circulation and 442 hours of coal feed, 398 hours with PRB coal and 44 hours with coal from the Calumet mine, and 33 hours of coke breeze feed were attained. Reactor operations were problematic due to instrumentation problems in the LMZ resulting in much higher than desired operating temperatures in the reactor. Both reactor and PCD operations were stable and the modifications to the lower part of the gasifier performed well while testing the gasifier with PRB coal feed.

Release of chlorine from biomass at gasification conditions

Energy Technology Data Exchange (ETDEWEB)

Bjoerkman, E.; Stroemberg, B. [TPS Termiska Processer AB, Nykoeping (Sweden)

1997-05-01

The objective of the project was to investigate the influence of different gasifying atmospheres on the release of chlorine from biomass during gasification conditions. Furthermore, the purpose was also to try and identify the formed chloro compounds. The results showed that O{sub 2}, H{sub 2}O and CO{sub 2} had negligible effect on the chlorine release at temperatures under 700 deg C. At temperatures above 800 deg C the reactivity towards CO{sub 2} increased and could be seen as higher chlorine release and less solid residue. No chloro organic compounds (aliphatic one to six carbons or aromatic one to two rings) could be detected in the tar or the fuel gas produced during pyrolysis/gasifying. On the other hand, comparable amounts of chlorinated benzenes were found in the cooling section during combustion of lucerne and of synthetic waste, indicating that oxygen is essential for chlorination reactions. 11 refs, 4 figs, 1 tab

Release of chlorine from biomass at gasification conditions

International Nuclear Information System (INIS)

Bjoerkman, E.; Stroemberg, B.

1997-05-01

The objective of the project was to investigate the influence of different gasifying atmospheres on the release of chlorine from biomass during gasification conditions. Furthermore, the purpose was also to try and identify the formed chloro compounds. The results showed that O 2 , H 2 O and CO 2 had negligible effect on the chlorine release at temperatures under 700 deg C. At temperatures above 800 deg C the reactivity towards CO 2 increased and could be seen as higher chlorine release and less solid residue. No chloro organic compounds (aliphatic one to six carbons or aromatic one to two rings) could be detected in the tar or the fuel gas produced during pyrolysis/gasifying. On the other hand, comparable amounts of chlorinated benzenes were found in the cooling section during combustion of lucerne and of synthetic waste, indicating that oxygen is essential for chlorination reactions. 11 refs, 4 figs, 1 tab

Gasification of various types of tertiary coals: A sustainability approach

International Nuclear Information System (INIS)

Öztürk, Murat; Özek, Nuri; Yüksel, Yunus Emre

2012-01-01

Highlights: ► Production energy by burning of coals including high rate of ash and sulfur is harmful to environment. ► Energy production via coal gasification instead of burning is proposed for sustainable approach. ► We calculate exergy and environmental destruction factor of gasification of some tertiary coals. ► Sustainability index, improvement potential of gasification are evaluated for exergy-based approach. - Abstract: The utilization of coal to produce a syngas via gasification processes is becoming a sustainability option because of the availability and the economic relevance of this fossil source in the present world energy scenario. Reserves of coal are abundant and more geographically spread over the world than crude oil and natural gas. This paper focuses on sustainability of the process of coal gasification; where the synthesis gas may subsequently be used for the production of electricity, fuels and chemicals. The coal gasifier unit is one of the least efficient step in the whole coal gasification process and sustainability analysis of the coal gasifier alone can substantially contribute to the efficiency improvement of this process. In order to evaluate sustainability of the coal gasification process energy efficiency, exergy based efficiency, exergy destruction factor, environmental destruction factor, sustainability index and improvement potential are proposed in this paper.

Effect of small-scale biomass gasification at the state of refractory lining the fixed bed reactor

Energy Technology Data Exchange (ETDEWEB)

Janša, Jan, E-mail: jan.jansa@vsb.cz; Peer, Vaclav, E-mail: vaclav.peer@vsb.cz; Pavloková, Petra, E-mail: petra.pavlokova@vsb.cz [VŠB – Technical University of Ostrava, Energy Research Center, 708 33 Ostrava (Czech Republic)

2016-06-30

The article deals with the influence of biomass gasification on the condition of the refractory lining of a fixed bed reactor. The refractory lining of the gasifier is one part of the device, which significantly affects the operational reliability and durability. After removing the refractory lining of the gasifier from the experimental reactor, there was done an assessment how gasification of different kinds of biomass reflected on its condition in terms of the main factors affecting its life. Gasification of biomass is reflected on the lining, especially through sticking at the bottom of the reactor. Measures for prolonging the life of lining consist in the reduction of temperature in the reactor, in this case, in order to avoid ash fusion biomass which it is difficult for this type of gasifier.

Development of coal gas production technology acceptable for fuel cells; Nenryo denchiyo sekitan gas seizo gijutsu ni kansuru kenkyu

Energy Technology Data Exchange (ETDEWEB)

Watanabe, T [Center for Coal Utilization, Japan, Tokyo (Japan); Kimura, N; Omata, K [Electric Power Development Co. Ltd., Tokyo (Japan)

1996-09-01

In utilizing coal for high-efficiency direct power generation using fuel cells, it is necessary that coal be fed into the fuel cells after having been made into ash-free gaseous fuel. Research and development works are being carried out with an objective to develop a coal gasification furnace most suitable for fuel cells and establish a system to refine coal up to the one that can be fed into fuel cells. Fiscal 1995 has conducted investigations on coal gasification technologies, air separation technologies, and gas refining technologies as the important element technologies, and a trial design on integrated coal gasification fuel cell (IGFC) systems. This paper reports from among the above items the result of the trial design on an IGFC system using molten carbonate fuel cells. The paper describes system comparison on paths of produced gases and anode waste gas, comparison on refining processes using a wet system and a dry system, and parameter studies on oxygen concentration in gasifying agents. It was made clear that the suitable furnace is an oxygen blown coal gasification furnace, and the power generation efficiency at the system terminal can be higher than 53%. 11 figs., 6 tabs.

Sampling of contaminants from product gases of biomass gasifiers

Energy Technology Data Exchange (ETDEWEB)

Staahlberg, P.; Lappi, M.; Kurkela, E.; Simell, P.; Oesch, P.; Nieminen, M. [VTT Energy, Espoo (Finland). New Energy Technologies

1998-12-01

Reliable sampling and analysis of products from biomass gasification are essential for the successful process development and economical operation of commercial gasifiers. One of the most important and most difficult analytical tasks is to characterise the emissions from the gasifiers. This report presents a review of the sampling and analytical systems employed and developed when doing research on coal and biomass gasification. In addition to the sampling systems published in the literature, experiences obtained in various biomass gasification R and D projects of VTT in 1985-1995 are described. The present sampling methods used for different gas contaminants at VTT are also briefly presented. This report focuses mainly on the measurement of tars, nitrogen compounds and sulphur gases. Isokinetic and non-isokinetic sampling train systems are described and, in addition, special sampling apparatus based on liquid-quenched probe and gas dilution is briefly outlined. Sampling of tars with impinger systems and sampling of heavy tars with filter techniques are described in detail. Separate sampling of particulates is briefly discussed. From inorganic compounds the sampling systems used for H{sub 2}S and other sulphur gases, NH{sub 3} and HCN and HCl are presented. Proper storage of the samples is also included in the report. (orig.) 90 refs.

[Tampa Electric Company IGCC project]. 1996 DOE annual technical report, January--December 1996

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-12-31

Tampa Electric Company`s Polk Power Station Unit 1 (PPS-1) Integrated Gasification Combined Cycle (IGCC) demonstration project uses a Texaco pressurized, oxygen-blown, entrained-flow coal gasifier to convert approximately 2,000 tons per day of coal to syngas. The gasification plant is coupled with a combined cycle power block to produce a net 250 MW electrical power output. Coal is slurried in water, combined with 95% pure oxygen from an air separation unit, and sent to the gasifier to produce a high temperature, high pressure, medium-Btu syngas with a heat content of about 250 BTUs/cf (HHV). The syngas then flows through a high temperature heat recovery unit which cools the syngas prior to its entering the cleanup systems. Molten coal ash flows from the bottom of the high temperature heat recovery unit into a water-filled quench chamber where it solidifies into a marketable slag by-product. Approximately 10% of the raw, hot syngas at 900 F is designed to pass through an intermittently moving bed of metal-oxide sorbent which removes sulfur-bearing compounds from the syngas. PPS-1 will be the first unit in the world to demonstrate this advanced metal oxide hot gas desulfurization technology on a commercial unit. The emphasis during 1996 centered around start-up activities.

Thermodynamic Model of a Very High Efficiency Power Plant based on a Biomass Gasifier, SOFCs, and a Gas Turbine

Directory of Open Access Journals (Sweden)

P V Aravind

2012-07-01

Full Text Available Thermodynamic calculations with a power plant based on a biomass gasifier, SOFCs and a gas turbine are presented. The SOFC anode off-gas which mainly consists of steam and carbon dioxides used as a gasifying agent leading to an allothermal gasification process for which heat is required. Implementation of heat pipes between the SOFC and the gasifier using two SOFC stacks and intercooling the fuel and the cathode streams in between them has shown to be a solution on one hand to drive the allothermal gasification process and on the other hand to cool down the SOFC. It is seen that this helps to reduce the exergy losses in the system significantly. With such a system, electrical efficiency around 73% is shown as achievable.

High Pressure Biomass Gasification

Energy Technology Data Exchange (ETDEWEB)

Agrawal, Pradeep K [Georgia Tech Research Corporation, Atlanta, GA (United States)

2016-07-29

According to the Billion Ton Report, the U.S. has a large supply of biomass available that can supplement fossil fuels for producing chemicals and transportation fuels. Agricultural waste, forest residue, and energy crops offer potential benefits: renewable feedstock, zero to low CO₂ emissions depending on the specific source, and domestic supply availability. Biomass can be converted into chemicals and fuels using one of several approaches: (i) biological platform converts corn into ethanol by using depolymerization of cellulose to form sugars followed by fermentation, (ii) low-temperature pyrolysis to obtain bio-oils which must be treated to reduce oxygen content via HDO hydrodeoxygenation), and (iii) high temperature pyrolysis to produce syngas (CO + H₂). This last approach consists of producing syngas using the thermal platform which can be used to produce a variety of chemicals and fuels. The goal of this project was to develop an improved understanding of the gasification of biomass at high pressure conditions and how various gasification parameters might affect the gasification behavior. Since most downstream applications of synags conversion (e.g., alcohol synthesis, Fischer-Tropsch synthesis etc) involve utilizing high pressure catalytic processes, there is an interest in carrying out the biomass gasification at high pressure which can potentially reduce the gasifier size and subsequent downstream cleaning processes. It is traditionally accepted that high pressure should increase the gasification rates (kinetic effect). There is also precedence from coal gasification literature from the 1970s that high pressure gasification would be a beneficial route to consider. Traditional approach of using thermogravimetric analyzer (TGA) or high-pressure themogravimetric analyzer (PTGA) worked well in understanding the gasification kinetics of coal gasification which was useful in designing high pressure coal gasification processes. However

Method for online measurement of the CHON composition of raw gas from biomass gasifier

International Nuclear Information System (INIS)

Neves, Daniel; Thunman, Henrik; Tarelho, Luís; Larsson, Anton; Seemann, Martin; Matos, Arlindo

2014-01-01

Highlights: • Measuring the CHON composition of a raw gas by current methods is challenging. • An alternative method is to burn the raw gas before measuring the CHON composition. • The CHON contents of the raw gas can be accurately measured by the alternative method. • Measuring the CHON contents of the raw gas is now performed in a “one-step” analysis. • The new method is used to evaluate the operation of a dual fluidised bed gasifier. - Abstract: For unattended biomass gasification processes, rapid methods for monitoring the elemental composition (CHON) of the raw gas leaving the gasifier are needed. Conventional methods rely on time-consuming and costly laboratory procedures for analysing the condensable part of the raw gas. An alternative method, presented in this work, assesses the CHON composition of raw gas in a “one step” analysis without the need to previously characterise its chemical species composition. Our method is based on the quantitative conversion of a raw gas of complex chemical composition into CO 2 , H 2 O, and N 2 in a small combustor. The levels of these simple species can be measured with high accuracy and good time resolution, and the CHON composition of the raw gas can be determined from the mass balance across the combustor. To evaluate this method, an online combustion facility was built and used to analyse the raw gas from the Chalmers 2-MW th dual fluidised bed steam gasifier. Test runs of the developed facility demonstrated complete combustion of the raw gas and the measurements were both fast and reliable. The new method used in combination with zero-dimensional reactor modelling provides valuable data for the operational monitoring of gasification processes, such as the degree of fuel conversion, composition of the char exiting the gasifier, oxygen transport by catalytic bed material, and amount of condensables in raw gas

Gasification of coal with steam using heat from HTRs

International Nuclear Information System (INIS)

Juentgen, H.; Heek, K.H. van

1975-01-01

In existing coal gasification processes a substantial part of the coal is used to provide the heat for the reaction, for the generation and superheating of steam and for the production of oxygen. By using heat from HTRs to substitute this part, the coal is then completely used as raw material for gas production. This offers the following advantages compared with the existing processes: a saving of coal, less CO 2 emission and, in countries with high coal costs, lower gas production costs. A survey is given of the state of the project, discussing the first design of a commercial gasifier, the influence of the helium outlet temperature of the HTR, kinds of products, and the overall efficiency of the plant. The aim of the development is to demonstrate the use of heat from an HTR for full scale coal gasification, starting in 1985. (Auth.)

Gasification Studies Task 4 Topical Report

Energy Technology Data Exchange (ETDEWEB)

Whitty, Kevin; Fletcher, Thomas; Pugmire, Ronald; Smith, Philip; Sutherland, James; Thornock, Jeremy; Boshayeshi, Babak; Hunsacker, Isaac; Lewis, Aaron; Waind, Travis; Kelly, Kerry

2014-02-01

A key objective of the Task 4 activities has been to develop simulation tools to support development, troubleshooting and optimization of pressurized entrained-flow coal gasifiers. The overall gasifier models (Subtask 4.1) combine submodels for fluid flow (Subtask 4.2) and heat transfer (Subtask 4.3) with fundamental understanding of the chemical processes (Subtask 4.4) processes that take place as coal particles are converted to synthesis gas and slag. However, it is important to be able to compare predictions from the models against data obtained from actual operating coal gasifiers, and Subtask 4.6 aims to provide an accessible, non-proprietary system, which can be operated over a wide range of conditions to provide well-characterized data for model validation. Highlights of this work include: • Verification and validation activities performed with the Arches coal gasification simulation tool on experimental data from the CANMET gasifier (Subtask 4.1). • The simulation of multiphase reacting flows with coal particles including detailed gas-phase chemistry calculations using an extension of the one-dimensional turbulence model’s capability (Subtask 4.2). • The demonstration and implementation of the Reverse Monte Carlo ray tracing (RMCRT) radiation algorithm in the ARCHES code (Subtask 4.3). • Determination of steam and CO{sub 2} gasification kinetics of bituminous coal chars at high temperature and elevated pressure under entrained-flow conditions (Subtask 4.4). In addition, attempts were made to gain insight into the chemical structure differences between young and mature coal soot, but both NMR and TEM characterization efforts were hampered by the highly reacted nature of the soot. • The development, operation, and demonstration of in-situ gas phase measurements from the University of Utah’s pilot-scale entrained-flow coal gasifier (EFG) (Subtask 4.6). This subtask aimed at acquiring predictable, consistent performance and characterizing the

Introducing novel graphical techniques to assess gasification

Energy Technology Data Exchange (ETDEWEB)

Ngubevana, Lwazi; Hildebrandt, Diane; Glasser, David [Center Of Material and Process Synthesis (COMPS), University of the Witwatersrand, Johannesburg 2000 (South Africa)

2011-01-15

Due to its complexity, coal gasification is perhaps one industry's least understood processes. This is despite the fact that this process is critical to countries such as South Africa, as it is responsible for producing a large portion of the country's fuel needs through the Fischer-Tropsch process. Worldwide, this process has also become critical for applications such as IGCC, for the production of electricity. It is because of this importance that it is necessary to better understand this process. Another motivating factor is that gasifiers are very expensive and are big energy consumers as well as being large carbon dioxide producers. Much experimental work has been done in the area of gasification, but this can be very expensive and is time consuming. It is with this in mind, that we have developed a quick, relatively simple and yet very powerful graphical tool to assess and better understand gasification and to use this tool to look for opportunities to improve efficiencies of process and to reduce carbon dioxide emissions. The approach used here is to make a few reasonable assumptions to set up mass balances; the energy balance and reaction equilibria around a coal gasifier. This paper deals with how these balances can be set up; it also looks at what effect the feed composition and choice of reaction conditions (temperature and pressure), may have on the possible gasifier product. The result of this approach shows that we can work in a stoichiometric subspace defined by the energy and mass balance. Furthermore we can show that gasification is energy and not work limited which has implications for the design and operation of these units. (author)

SYSTEM ANALYSIS OF NUCLEAR-ASSISTED SYNGAS PRODUCTION FROM COAL

International Nuclear Information System (INIS)

E. A. Harvego; M. G. McKellar; J. E. O'Brien

2008-01-01

A system analysis has been performed to assess the efficiency and carbon utilization of a nuclear-assisted coal gasification process. The nuclear reactor is a high-temperature helium-cooled reactor that is used primarily to provide power for hydrogen production via high-temperature electrolysis. The supplemental hydrogen is mixed with the outlet stream from an oxygen-blown coal gasifier to produce a hydrogen-rich gas mixture, allowing most of the carbon dioxide to be converted into carbon monoxide, with enough excess hydrogen to produce a syngas product stream with a hydrogen/carbon monoxide molar ratio of about 2:1. Oxygen for the gasifier is also provided by the high-temperature electrolysis process. Results of the analysis predict 90.5% carbon utilization with a syngas production efficiency (defined as the ratio of the heating value of the produced syngas to the sum of the heating value of the coal plus the high-temperature reactor heat input) of 66.1% at a gasifier temperature of 1866 K for the high-moisture-content lignite coal considered. Usage of lower moisture coals such as bituminous can yield carbon utilization approaching 100% and 70% syngas production efficiency

System Analysis of Nuclear-Assisted Syngas Production from Coal

International Nuclear Information System (INIS)

Harvego, E.A.; McKellar, M.G.; O'Brien, J.E.

2009-01-01

A system analysis has been performed to assess the efficiency and carbon utilization of a nuclear-assisted coal gasification process. The nuclear reactor is a high-temperature helium-cooled reactor that is used primarily to provide power for hydrogen production via high temperature electrolysis. The supplemental hydrogen is mixed with the outlet stream from an oxygen-blown coal gasifier to produce a hydrogen-rich gas mixture, allowing most of the carbon dioxide to be converted into carbon monoxide, with enough excess hydrogen to produce a syngas product stream with a hydrogen/carbon monoxide molar ratio of about 2:1. Oxygen for the gasifier is also provided by the high-temperature electrolysis process. Results of the analysis predict 90.5% carbon utilization with a syngas production efficiency (defined as the ratio of the heating value of the produced syngas to the sum of the heating value of the coal plus the high-temperature reactor heat input) of 64.4% at a gasifier temperature of 1866 K for the high-moisture-content lignite coal considered. Usage of lower moisture coals such as bituminous can yield carbon utilization approaching 100% and 70% syngas production efficiency.

Achievement report for fiscal 1981 on Sunshine Program-assisted project. Research and development of coal gasification (Feasibility study and conceptual design regarding high-temperature gasification technology); 1981 nendo sekitan gas ka no kenkyu kaihatsu seika hokokusho. Koon gas ka gijutsu ni kansuru feasibility study oyobi gainen sekkei

Energy Technology Data Exchange (ETDEWEB)

NONE

1982-03-01

The melting point of ash is one of the most important physical properties in the process of coal gasification. A fluidized bed gasification furnace is suitable for the gasification of coal whose ash has a high melting point, but it does not work at temperatures higher than the melting point of the ash. A high-temperature gasification furnace, though not suitable for gasifying coal whose ash has a high melting point, gasifies the kinds of coal that the fluidized bed gasification furnace fails to deal with. Accordingly, almost all kinds of coal are to be appropriately gasified when these two types of gasification furnaces are available. The goal of the development effort is the achievement of a coal utilization factor of 99% or more and a thermal efficiency of 80% or more. The technology elements have to deal with the structure of furnace walls and refractory materials for them, discharge of slag, feeding of raw materials, recovery of exhaust heat, measurement and control, gasification furnace simulation, etc. A proposition is presented on a conceptual design and prototype for a 50t/d pilot plant in which the above-mentioned factors are organically integrated. (NEDO)

Hydrogen and syngas production from sewage sludge via steam gasification

Energy Technology Data Exchange (ETDEWEB)

Nipattummakul, Nimit [The Combustion Laboratory, Dept. of Mechanical Engineering, University of Maryland, College Park, MD (United States); The Waste Incineration Research Center, Dept. of Mechanical and Aerospace Engineering, King Mongkut' s University of Technology, North Bangkok (Thailand); Ahmed, Islam I.; Gupta, Ashwani K. [The Combustion Laboratory, Dept. of Mechanical Engineering, University of Maryland, College Park, MD (United States); Kerdsuwan, Somrat [The Waste Incineration Research Center, Dept. of Mechanical and Aerospace Engineering, King Mongkut' s University of Technology, North Bangkok (Thailand)

2010-11-15

High temperature steam gasification is an attractive alternative technology which can allow one to obtain high percentage of hydrogen in the syngas from low-grade fuels. Gasification is considered a clean technology for energy conversion without environmental impact using biomass and solid wastes as feedstock. Sewage sludge is considered a renewable fuel because it is sustainable and has good potential for energy recovery. In this investigation, sewage sludge samples were gasified at various temperatures to determine the evolutionary behavior of syngas characteristics and other properties of the syngas produced. The syngas characteristics were evaluated in terms of syngas yield, hydrogen production, syngas chemical analysis, and efficiency of energy conversion. In addition to gasification experiments, pyrolysis experiments were conducted for evaluating the performance of gasification over pyrolysis. The increase in reactor temperature resulted in increased generation of hydrogen. Hydrogen yield at 1000 C was found to be 0.076 g{sub gas} g{sub sample}{sup -1}. Steam as the gasifying agent increased the hydrogen yield three times as compared to air gasification. Sewage sludge gasification results were compared with other samples, such as, paper, food wastes and plastics. The time duration for sewage sludge gasification was longer as compared to other samples. On the other hand sewage sludge yielded more hydrogen than that from paper and food wastes. (author)

Low temperature circulating fluidized bed gasification and co-gasification of municipal sewage sludge. Part 2: Evaluation of ash materials as phosphorus fertilizer.

Science.gov (United States)

Thomsen, Tobias Pape; Hauggaard-Nielsen, Henrik; Gøbel, Benny; Stoholm, Peder; Ahrenfeldt, Jesper; Henriksen, Ulrik B; Müller-Stöver, Dorette Sophie

2017-08-01

The study is part 2 of 2 in an investigation of gasification and co-gasification of municipal sewage sludge in low temperature gasifiers. In this work, solid residuals from thermal gasification and co-gasification of municipal sewage sludge were investigated for their potential use as fertilizer. Ashes from five different low temperature circulating fluidized bed (LT-CFB) gasification campaigns including two mono-sludge campaigns, two sludge/straw mixed fuels campaigns and a straw reference campaign were compared. Experiments were conducted on two different LT-CFBs with thermal capacities of 100kW and 6MW, respectively. The assessment included: (i) Elemental composition and recovery of key elements and heavy metals; (ii) content of total carbon (C) and total nitrogen (N); (iii) pH; (iv) water extractability of phosphorus after incubation in soil; and (v) plant phosphorus response measured in a pot experiment with the most promising ash material. Co-gasification of straw and sludge in LT-CFB gasifiers produced ashes with a high content of recalcitrant C, phosphorus (P) and potassium (K), a low content of heavy metals (especially cadmium) and an improved plant P availability compared to the mono-sludge ashes, thereby showing the best fertilizer qualities among all assessed materials. It was also found that bottom ashes from the char reactor contained even less heavy metals than cyclone ashes. It is concluded that LT-CFB gasification and co-gasification is a highly effective way to purify and sanitize sewage sludge for subsequent use in agricultural systems. Copyright © 2017 Elsevier Ltd. All rights reserved.

Predictive Model to determine the composition of the gas generated in a downdraft gasifier

International Nuclear Information System (INIS)

D'Espaux Shelton, Elbis; Copa Rey, José Ramón; Brito Sauvanel, Angel Luis

2017-01-01

There is currently a trend of using gasification modeling to describe the process without the need to develop experiments, which can be costly. This work presented the necessary tools to analyze the development of a mathematical model with the objective of predicting the chemical composition of the gas generated in a fixed bed downdraft gasifier, with parallel flows and air as a gasification agent as a function of kind of biomass used and the operating parameters of the equipment. This model allows the calculation of thermochemical processes that occur inside a downdraft gasifier and also the determination of temperature profiles. The model developed was based on the energy balance and species equations approach and the control volumes method was used. (author)

Improved Gasifier Availability with Bed Material and Additives

Energy Technology Data Exchange (ETDEWEB)

Grootjes, A.J.; Van der Meijden, C.M.; Visser, H.J.M.; Van der Drift, A. [ECN Biomass and Energy Efficiency, Petten (Netherlands)

2013-07-15

In order to valorize several feedstock, gasification is one of the technologies developed over the past decades. ECN developed the MILENA gasifier. In order for MILENA to become a commercial success, the gasifier needs to be feedstock flexible, robust and economically sound, operating with high availability. One of the characteristics of MILENA is high efficiency but with a higher tar content, compared to some other Dual Fluidized Bed (DFB) gasifiers. In order to reduce the issues that are associated with high tar levels in the product gas, the effect of a number of primary measures was studied. This paper presents results obtained in the last two years, focused on improving the gasifier availability by conducting experiments in a 25 kWth lab scale MILENA gasifier. Amongst others, gas composition, tar content and calorific value of the product gas were compared. Scanning Electron Microscope analysis was used to investigate bed material changes. Results show that Austrian olivine can be activated by Fuel B as well as by Additive A and B. The water-gas shift reaction is enhanced and the tar content is reduced significantly, especially the heavy tars that dominate the tar dew point. Activated olivine has a calcium-rich layer. The results show that with MILENA, we are able to lower and control the tar dew point, which will possibly increase the availability of a MILENA gasifier.

Treatment of Mixed Wastes via Fixed Bed Gasification

Energy Technology Data Exchange (ETDEWEB)

None

1998-10-28

This report outlines the details of research performed under USDOE Cooperative Agreement DE-FC21-96MC33258 to evaluate the ChemChar hazardous waste system for the destruction of mixed wastes, defined as those that contain both RCRA-regulated haz- ardous constituents and radionuclides. The ChemChar gasification system uses a granular carbonaceous char matrix to immobilize wastes and feed them into the gasifier. In the gasifier wastes are subjected to high temperature reducing conditions, which destroy the organic constituents and immobilize radionuclides on the regenerated char. Only about 10 percent of the char is consumed on each pass through the gasifier, and the regenerated char can be used to treat additional wastes. When tested on a 4-inch diameter scale with a continuous feed unit as part of this research, the ChemChar gasification system was found to be effective in destroying RCRA surrogate organic wastes (chlorobenzene, dichloroben- zene, and napht.halene) while retaining on the char RCRA heavy metals (chromium, nickel, lead, and cadmium) as well as a fission product surrogate (cesium) and a plutonium surrogate (cerium). No generation of harmful byproducts was observed. This report describes the design and testing of the ChemChar gasification system and gives the operating procedures to be followed in using the system safely and effectively for mixed waste treatment.

Conceptual design report -- Gasification Product Improvement Facility (GPIF)

Energy Technology Data Exchange (ETDEWEB)

Sadowski, R.S.; Skinner, W.H.; House, L.S.; Duck, R.R. [CRS Sirrine Engineers, Inc., Greenville, SC (United States); Lisauskas, R.A.; Dixit, V.J. [Riley Stoker Corp., Worcester, MA (United States); Morgan, M.E.; Johnson, S.A. [PSI Technology Co., Andover, MA (United States). PowerServe Div.; Boni, A.A. [PSI-Environmental Instruments Corp., Andover, MA (United States)

1994-09-01

The problems heretofore with coal gasification and IGCC concepts have been their high cost and historical poor performance of fixed-bed gasifiers, particularly on caking coals. The Gasification Product Improvement Facility (GPIF) project is being developed to solve these problems through the development of a novel coal gasification invention which incorporates pyrolysis (carbonization) with gasification (fixed-bed). It employs a pyrolyzer (carbonizer) to avoid sticky coal agglomeration caused in the conventional process of gradually heating coal through the 400 F to 900 F range. In so doing, the coal is rapidly heated sufficiently such that the coal tar exists in gaseous form rather than as a liquid. Gaseous tars are then thermally cracked prior to the completion of the gasification process. During the subsequent endothermic gasification reactions, volatilized alkali can become chemically bound to aluminosilicates in (or added to) the ash. To reduce NH{sub 3} and HCN from fuel born nitrogen, steam injection is minimized, and residual nitrogen compounds are partially chemically reduced in the cracking stage in the upper gasifier region. Assuming testing confirms successful deployment of all these integrated processes, future IGCC applications will be much simplified, require significantly less mechanical components, and will likely achieve the $1,000/kWe commercialized system cost goal of the GPIF project. This report describes the process and its operation, design of the plant and equipment, site requirements, and the cost and schedule. 23 refs., 45 figs., 23 tabs.

Coal gasification by indirect heating in a single moving bed reactor: Process development & simulation

Directory of Open Access Journals (Sweden)

Junaid Akhlas

2015-10-01

Full Text Available In this work, the development and simulation of a new coal gasification process with indirect heat supply is performed. In this way, the need of pure oxygen production as in a conventional gasification process is avoided. The feasibility and energetic self-sufficiency of the proposed processes are addressed. To avoid the need of Air Separation Unit, the heat required by gasification reactions is supplied by the combustion flue gases, and transferred to the reacting mixture through a bayonet heat exchanger installed inside the gasifier. Two alternatives for the flue gas generation have been investigated and compared. The proposed processes are modeled using chemical kinetics validated on experimental gasification data by means of a standard process simulator (Aspen PlusTM, integrated with a spreadsheet for the modeling of a special type of heat exchanger. Simulation results are presented and discussed for proposed integrated process schemes. It is shown that they do not need external energy supply and ensure overall efficiencies comparable to conventional processes while producing syngas with lower content of carbon dioxide.

Fluidised-bed combustion of gasification residue

Energy Technology Data Exchange (ETDEWEB)

Korpela, T.; Kudjoi, A.; Hippinen, I.; Heinolainen, A.; Suominen, M.; Lu Yong [Helsinki Univ. of Technology (Finland). Lab of Energy Economics and Power Plant Engineering

1996-12-01

Partial gasification processes have been presented as possibilities for future power production. In the processes, the solid materials removed from a gasifier (i.e. fly ash and bed material) contain unburnt fuel and the fuel conversion is increased by burning this gasification residue either in an atmospheric or a pressurised fluidised-bed. In this project, which is a part of European JOULE 2 EXTENSION research programme, the main research objectives are the behaviour of calcium and sulphur compounds in solids and the emissions of sulphur dioxide and nitrogen oxides (NO{sub x} and N{sub 2}O) in pressurised fluidised-bed combustion of gasification residues. (author)

MICRO AUTO GASIFICATION SYSTEM: EMISSIONS CHARACTERIZATION

Science.gov (United States)

A compact, CONEX-housed waste to energy unit, Micro Auto Gasification System (MAGS), was characterized for air emissions from burning of military waste types. The MAGS unit is a dual chamber gasifier with a secondary diesel-fired combustor. Eight tests were conducted with multipl...

Tar dew point analyser as a tool in biomass gasification

Energy Technology Data Exchange (ETDEWEB)

Vreugdenhil, B.J.; Kuipers, J. [ECN Biomass, Coal and Environmental Research, Petten (Netherlands)

2008-08-15

Application of the Tar Dew point Analyzer (TDA) in different biomass based gasification systems and subsequent gas cleaning setups has been proven feasible. Such systems include BFB gasifiers, CFB gasifier and fixed bed gasifiers, with tar crackers or different scrubbers for tar removal. Tar dew points obtained with the TDA give direct insight in the performance of the gas cleaning section and help prevent any tar related problems due to condensation. The current TDA is capable of measuring tar dew points between -20 to 200C. This manuscript will present results from 4 different gasification setups. The range of measured tar dew points is -7 to 164C with comparable results from the calculated dew points based on the SPA measurements. Further detail will be presented on the differences between TDA and SPA results and explanations will be given for deviations that occurred. Improvements for the TDA regarding future work will be presented.

Reed as a gasification fuel: a comparison with woody fuels

Directory of Open Access Journals (Sweden)

S. Link

2013-10-01

Full Text Available Reed and coniferous wood can be used for energy production via thermochemical conversion, for instance by gasification. The rate-determining step of the gasification process is the reaction between the char and the gaseous environment in the gasifier, whose rate depends on variables such as pressure, temperature, particle size, mineral matter content, porosity, etc. It is known that reactivity can be improved by increasing the temperature, but on the other hand the temperature achieved in the reactor is limited due to the ash fusion characteristics. Usually, the availability of reed as a fuel is locally modest and, therefore, it must be blended with other fuels such as wood. Blending of fuels brings together several problems relating to ash behaviour, i.e. ash fusion issues. Because there is no correlation between the ash fusion characteristics of biomass blends and their individual components, it is essential to carry out prior laboratory-scale ash fusion tests on the blends. This study compares the reactivity of reed and coniferous wood, and the ash fusion characteristics of blends of reed and coniferous wood ashes. When compared with Douglas fir and reed chars, pine pellets have the highest reactivity. Reed char exhibits the lowest reactivity and, therefore, it is advantageous to gasify reed alone at higher gasification temperatures because the ash fusion temperatures of reed are higher than those of woody fuels. The ash produced by reed and wood blends can melt at lower temperatures than ash from both reed and wood gasified separately. Due to this circumstance the gasification temperature should be chosen carefully when gasification of blends is carried out.

High temperature corrosion in gasifiers

Directory of Open Access Journals (Sweden)

Bakker Wate

2004-01-01

Full Text Available Several commercial scale coal gasification combined cycle power plants have been built and successfully operated during the last 5-10 years. Supporting research on materials of construction has been carried out for the last 20 years by EPRI and others. Emphasis was on metallic alloys for heat exchangers and other components in contact with hot corrosive gases at high temperatures. In this paper major high temperature corrosion mechanisms, materials performance in presently operating gasifiers and future research needs will be discussed.

Application of a validated gasification model to determine the impact of coal particle grinding size on carbon conversion

KAUST Repository

Kumar, Mayank; Ghoniem, Ahmed F.

2013-01-01

In this paper, we describe the implementation of a comprehensive, previously validated multiscale model of entrained flow gasification to examine the impact of particle size on the gasification process in two different gasifier designs; the MHI and the GE gasifier. We show that the impact of the particle size depends on whether the char conversion process is kinetically limited or boundary layer diffusion-limited. Fine grinding helps accelerate char conversion under diffusion-control conditions, whereas the impact is not as noticeable under kinetic-control operation. The availability of particular gasification agents, namely O2 in the earlier sections of the gasifier or CO2 and H2O in the latter sections, as well as the temperature, are shown to have an impact on the relative importance of kinetics versus diffusion limitation. © 2013 Elsevier Ltd. All rights reserved.

Application of a validated gasification model to determine the impact of coal particle grinding size on carbon conversion

KAUST Repository

Kumar, Mayank

2013-06-01

In this paper, we describe the implementation of a comprehensive, previously validated multiscale model of entrained flow gasification to examine the impact of particle size on the gasification process in two different gasifier designs; the MHI and the GE gasifier. We show that the impact of the particle size depends on whether the char conversion process is kinetically limited or boundary layer diffusion-limited. Fine grinding helps accelerate char conversion under diffusion-control conditions, whereas the impact is not as noticeable under kinetic-control operation. The availability of particular gasification agents, namely O2 in the earlier sections of the gasifier or CO2 and H2O in the latter sections, as well as the temperature, are shown to have an impact on the relative importance of kinetics versus diffusion limitation. © 2013 Elsevier Ltd. All rights reserved.

Active sites in char gasification: Final technical report

Energy Technology Data Exchange (ETDEWEB)

Wojtowicz, M.; Lilly, W.D.; Perkins, M.T.; Hradil, G.; Calo, J.M.; Suuberg, E.M.

1987-09-01

Among the key variables in the design of gasifiers and combustors is the reactivity of the chars which must be gasified or combusted. Significant loss of unburned char is unacceptable in virtually any process; the provision of sufficient residence time for complete conversion is essential. A very wide range of reactivities are observed, depending upon the nature of the char in a process. The current work focuses on furthering the understanding of gasification reactivities of chars. It has been well established that the reactivity of char to gasification generally depends upon three principal factors: (1) the concentration of ''active sites'' in the char; (2) mass transfer within the char; and (3) the type and concentration of catalytic impurities in the char. The present study primarily addresses the first factor. The subject of this research is the origin, nature, and fate of active sites in chars derived from parent hydrocarbons with coal-like structure. The nature and number of the active sites and their reactivity towards oxygen are examined in ''model'' chars derived from phenol-formaldehyde type resins. How the active sites are lost by the process of thermal annealing during heat treatment of chars are studied, and actual rate for the annealing process is derived. Since intrinsic char reactivities are of primary interest in the present study, a fair amount of attention was given to the model char synthesis and handling so that the effect of catalytic impurities and oxygen-containing functional groups in the chemical structure of the material were minimized, if not completely eliminated. The project would not be considered complete without comparing characteristic features of synthetic chars with kinetic behavior exhibited by natural chars, including coal chars.

A review of the primary measures for tar elimination in biomass gasification processes

International Nuclear Information System (INIS)

Devi, Lopamudra; Ptasinski, K.J.; Janssen, F.J.J.G.

2003-01-01

Tar formation is one of the major problems to deal with during biomass gasification. Tar condenses at reduced temperature, thus blocking and fouling process equipments such as engines and turbines. Considerable efforts have been directed on tar removal from fuel gas. Tar removal technologies can broadly be divided into two approaches; hot gas cleaning after the gasifier (secondary methods), and treatments inside the gasifier (primary methods). Although secondary methods are proven to be effective, treatments inside the gasifier are gaining much attention as these may eliminate the need for downstream cleanup. In primary treatment, the gasifier is optimized to produce a fuel gas with minimum tar concentration. The different approaches of primary treatment are (a) proper selection of operating parameters, (b) use of bed additive/catalyst, and (c) gasifier modifications. The operating parameters such as temperature, gasifying agent, equivalence ratio, residence time, etc. play an important role in formation and decomposition of tar. There is a potential of using some active bed additives such as dolomite, olivine, char, etc. inside the gasifier. Ni-based catalyst are reported to be very effective not only for tar reduction, but also for decreasing the amount of nitrogenous compounds such as ammonia. Also, reactor modification can improve the quality of the product gas. The concepts of two-stage gasification and secondary air injection in the gasifier are of prime importance. Some aspects of primary methods and the research and development in this area are reviewed and cited in the present paper

CO2 gasification of microalgae (N. Oculata – A thermodynamic study

Directory of Open Access Journals (Sweden)

Adnan Muflih Arisa

2018-01-01

Full Text Available A new model of CO2 gasification has been developed in the Aspen Plus. The potential of microalgae (N. oculata for CO2 gasification also has been investigated. The present gasification process utilizes the CO2 at atmospheric pressure as the gasifying agent. The steam is also injected to the gasification to enhance the H2 production. The composition of the producer gas and gasification system efficiency (GSE are used for performance evaluation. It is found that the CO2 gasification of microalgae produces a producer gas with a high concentration of CO and H2. The GSE indicates that the process works at high performance.

Sampling/classification of gasifier particulates

International Nuclear Information System (INIS)

Wegrzyn, J.

1984-01-01

A high temperature and pressure real time extractive sampling probe for particulate monitoring was built at Brookhaven National Laboratory and tested on Morgantown Energy Technology Center's 42 inch fixed bed gasifier. The probe was specifically designed for the conditions of highly loaded particulate and condensable streams, that exist at the outlet of a fixed bed gasifier. Some of the salient features of the probe are: porous tube gas injection, aerodynamic particle classification in the presence of condensable vapors, β gauge particle detection, and micro processor control. Three of the key design problems were the separation of the particles from the vapor without promoting condensation, the prevention of plugging, and real time monitoring. Some plugging did occur over the seven day sampling period, but by over pressurizing and back purging the clog was blown back into the process stream. The tests validate the proof of concept of the sampling probe and indicated that the particulate output from the bed came in the form of bursts (several minutes in duration) rather than in the form of a steady stream

The research and development of pressurized ash agglomerating fluidized bed coal gasification

Energy Technology Data Exchange (ETDEWEB)

Fang Yitian; Wu Jinhu; Chen Hanshi [Chinese Academy of Sciences, Taiyuan (China). Institute of Coal Chemistry

1999-11-01

Coal gasification tests in a pressurized ash agglomeration fluidized bed coal gasifier were carried out. The effects of pressure and temperature on the gasification capacity, carbon conversion, carbon content in discharged ash and gas composition were investigated. Gasification capacity was shown to be in direct proportion to operation pressure. Tests of hot gas dedusting using a moving granular bed were also carried out. 3 refs., 6 figs., 2 tabs.

Downdraft gasification of pellets made of wood, palm-oil residues respective bagasse: Experimental study

International Nuclear Information System (INIS)

Erlich, Catharina; Fransson, Torsten H.

2011-01-01

The downdraft gasification technology has an increased interest among researchers worldwide due to the possibility to produce mechanical and electrical power from biomass in small-scale to an affordable price. The research is generally focused on improvement of the performance and optimizing of a certain gasifier, on testing different fuels, on increasing the user-friendliness of the gasifier and on finding other uses for the product gas than in an IC-engine, for example liquid fuel production. The main objective with the gasification tests presented here is to further contribute in the field by studying the impact of the char bed properties such as char bed porosity and pressure drop on the gasification performance as well as the impact of fuel particle size and composition on the gasification process in one and the same gasifier. In addition, there is very little gasification data available in literature of 'before disregarded' fuels such as sugar cane bagasse from sugar/alcohol production and empty fruit bunch (EFB) from the palm-oil production. By pelletizing these residues, it is possible to introduce them into downdraft gasification technology which has been done in this study. The results show that one and the same reactor can be used for a variety of fuels in pellet form, but at varying air-fuel ratios, temperature levels, gas compositions and lower heating values. Gasification of wood pellets results in a richer producer gas while EFB pellets give a poorer one with higher contents of non-combustible compounds. In this gasification study, there is almost linear relation between the air-fuel ratio and the cold-gas efficiency for the studied fuels: Higher air-fuel ratios result in better efficiency. The pressure drop in the char bed is higher for more reactive fuels, which in turn is caused by low porosity char beds.

Supercritical gasification of wastewater from updraft wood gasifiers

International Nuclear Information System (INIS)

Di Blasi, Colomba; Branca, Carmen; Galgano, Antonio; Meier, Dietrich; Brodzinski, Ina; Malmros, Olof

2007-01-01

Supercritical water gasification (SCWG) of the wood tar fraction soluble in water is discussed. The mixture is collected downstream of an updraft wood gasification plant and presents tar compounds typical of low-temperature pyrolysis, with the highest yields attained by acetic acid, levoglucosan and 1-hydroxy-2-propanone. SCWG tests, using a laboratory-scale reactor with a plug-flow behavior, temperatures of 723-821 K, residence times of 46-114 s and initial total organic carbon (TOC) contents of 6.5-31 g/l (pressure equal to 25 MPa), show TOC conversion roughly between 30% and 70%. The corresponding yields of gas (l) with respect to the initial TOC contents (g) vary from 0.4 to 1. Gasification of TOC is well described by an irreversible, first-order, Arrhenius rate reaction with an activation energy of 75.7±22 kJ/mol and a pre-exponential factor of 897±30 s -1 . Quantification of 23 tar compounds of the product stream shows the prompt conversion of sugars and complex phenols, with the formation of intermediate products, such as furfurals, which successively decompose, and more thermally resistant species, such as acetic acid, propionic acid, 1,2-ethanediol, ketones and especially cresols and phenols

Effect of sewage sludge content on gas quality and solid residues produced by cogasification in an updraft gasifier

Energy Technology Data Exchange (ETDEWEB)

Seggiani, Maurizia, E-mail: m.seggiani@diccism.unipi.it [Department of Chemical Engineering, Industrial Chemistry and Material Science, University of Pisa, Largo Lucio Lazzarino 1, 56126 Pisa (Italy); Puccini, Monica, E-mail: m.puccini@diccism.unipi.it [Department of Chemical Engineering, Industrial Chemistry and Material Science, University of Pisa, Largo Lucio Lazzarino 1, 56126 Pisa (Italy); Raggio, Giovanni, E-mail: g.raggio@tiscali.it [Italprogetti Engineering SPA, Lungarno Pacinotti, 59/A, 56020 San Romano (Pisa) (Italy); Vitolo, Sandra, E-mail: s.vitolo@diccism.unipi.it [Department of Chemical Engineering, Industrial Chemistry and Material Science, University of Pisa, Largo Lucio Lazzarino 1, 56126 Pisa (Italy)

2012-10-15

Highlights: Black-Right-Pointing-Pointer Cogasification of sewage sludge with wood pellets in updraft gasifier was analysed. Black-Right-Pointing-Pointer The effects of sewage sludge content on the gasification process were examined. Black-Right-Pointing-Pointer Sewage sludge addition up to 30 wt.% reduces moderately the process performance. Black-Right-Pointing-Pointer At high sewage sludge content slagging and clinker formation occurred. Black-Right-Pointing-Pointer Solid residues produced resulted acceptable at landfills for non-hazardous waste. - Abstract: In the present work, the gasification with air of dehydrated sewage sludge (SS) with 20 wt.% moisture mixed with conventional woody biomass was investigated using a pilot fixed-bed updraft gasifier. Attention was focused on the effect of the SS content on the gasification performance and on the environmental impact of the process. The results showed that it is possible to co-gasify SS with wood pellets (WPs) in updraft fixed-bed gasification installations. However, at high content of sewage sludge the gasification process can become instable because of the very high ash content and low ash fusion temperatures of SS. At an equivalent ratio of 0.25, compared with wood pellets gasification, the addition of sewage sludge led to a reduction of gas yield in favor of an increase of condensate production with consequent cold gas efficiency decrease. Low concentrations of dioxins/furans and PAHs were measured in the gas produced by SS gasification, well below the limiting values for the exhaust gaseous emissions. NH{sub 3}, HCl and HF contents were very low because most of these compounds were retained in the wet scrubber systems. On the other hand, high H{sub 2}S levels were measured due to high sulfur content of SS. Heavy metals supplied with the feedstocks were mostly retained in gasification solid residues. The leachability tests performed according to European regulations showed that metals leachability was

Development of Kinetics and Mathematical Models for High Pressure Gasification of Lignite-Switchgrass Blends

Energy Technology Data Exchange (ETDEWEB)

Agrawal, Pradeep K. [Georgia Inst. of Technology, Atlanta, GA (United States). School of Chemical and Biomolecular Engineering

2016-12-20

The overall objective of the current project was to investigate the high pressure gasification characteristics of a feed containing both coal and biomass. The two feed types differ in their ash contents and ash composition, particularly the alkali content. Gasification of a combined feed of coal and biomass has the potential for considerable synergies that might lead to a dramatic improvement in process economics and flexibility. The proposed study aimed to develop a detailed understanding of the chemistry, kinetics, and transport effects during high pressure gasification of coal-biomass blend feed. Specifically, we studied to develop: (a) an understanding of the catalytic effect of alkali and other inorganic species present in the biomass and coal, (b) an understanding of processing conditions under which synergistic effects of the blending of coal and biomass might be observed. This included the role of particle size, residence time, and proximity of the two feed types, (c) kinetics of high pressure gasification of individual feeds as well as the blends, and (d) development of mathematical models that incorporate kinetics and transport models to enable prediction of gasification rate at a given set of operating conditions, and (e) protocols to extend the results to other feed resources. The goal was to provide a fundamental understanding of the gasification process and guide in optimizing the configurations and design of the next generation of gasifiers. The approach undertaken was centered on two basic premises: (1) the gasification for small particles without internal mass transfer limitations can be treated as the sum of two processes in series (pyrolysis and char gasification) , and (2) the reactivity of the char generated during pyrolysis not only depends on the pressure and temperature but is also affected by the heating rates. Thus low heating rates (10-50 °C/min) typical of PTGA fail to produce char that would typically be formed at high heating rates

The BGL coal gasification process - development status, operational experience and potential applications

Energy Technology Data Exchange (ETDEWEB)

Williams, A.R.; Brown, D.J.; H. Hirschfelder [Advantica Technologies Ltd., Loughborough (United Kingdom)

2006-07-01

The BGL gasifier's fixed bed mode of operation makes for significant operational differences to the various entrained flow bed gasification processes currently available, whilst the slagging lower half offers considerable advantages over older processes in terms of efficiency and steam usage. This paper reviews operating experience of the BGL process on a variety of feedstocks and presents economic and technical assessments of the application of the BGL gasifier for IGCC, Syngas and SNG applications under current market conditions. Finally there a survey of the status of new BGL gasification projects and the scope of the current BGL technology is offering. 2 figs., 3 tabs., 2 photos.

Comparative evaluation of kinetic, equilibrium and semi-equilibrium models for biomass gasification

Energy Technology Data Exchange (ETDEWEB)

Buragohain, Buljit [Center for Energy, Indian Institute of Technology Guwahati, Guwahati – 781 039, Assam (India); Chakma, Sankar; Kumar, Peeush [Department of Chemical Engineering, Indian Institute of Technology Guwahati, Guwahati – 781 039, Assam (India); Mahanta, Pinakeswar [Center for Energy, Indian Institute of Technology Guwahati, Guwahati – 781 039, Assam (India); Department of Mechanical Engineering, Indian Institute of Technology Guwahati, Guwahati – 781 039, Assam (India); Moholkar, Vijayanand S. [Center for Energy, Indian Institute of Technology Guwahati, Guwahati – 781 039, Assam (India); Department of Chemical Engineering, Indian Institute of Technology Guwahati, Guwahati – 781 039, Assam (India)

2013-07-01

Modeling of biomass gasification has been an active area of research for past two decades. In the published literature, three approaches have been adopted for the modeling of this process, viz. thermodynamic equilibrium, semi-equilibrium and kinetic. In this paper, we have attempted to present a comparative assessment of these three types of models for predicting outcome of the gasification process in a circulating fluidized bed gasifier. Two model biomass, viz. rice husk and wood particles, have been chosen for analysis, with gasification medium being air. Although the trends in molar composition, net yield and LHV of the producer gas predicted by three models are in concurrence, significant quantitative difference is seen in the results. Due to rather slow kinetics of char gasification and tar oxidation, carbon conversion achieved in single pass of biomass through the gasifier, calculated using kinetic model, is quite low, which adversely affects the yield and LHV of the producer gas. Although equilibrium and semi-equilibrium models reveal relative insensitivity of producer gas characteristics towards temperature, the kinetic model shows significant effect of temperature on LHV of the gas at low air ratios. Kinetic models also reveal volume of the gasifier to be an insignificant parameter, as the net yield and LHV of the gas resulting from 6 m and 10 m riser is same. On a whole, the analysis presented in this paper indicates that thermodynamic models are useful tools for quantitative assessment of the gasification process, while kinetic models provide physically more realistic picture.

Thermal and biological gasification

Energy Technology Data Exchange (ETDEWEB)

Overend, R.P.; Rivard, C.J. [National Renewable Energy Lab., Golden, CO (United States)

1993-12-31

Gasification is being developed to enable a diverse range of biomass resources to meet modern secondary energy uses, especially in the electrical utility sector. Biological or anaerobic gasification in US landfills has resulted in the installation of almost 500 MW(e) of capacity and represents the largest scale application of gasification technology today. The development of integrated gasification combined cycle generation for coal technologies is being paralleled by bagasse and wood thermal gasification systems in Hawaii and Scandinavia, and will lead to significant deployment in the next decade as the current scale-up activities are commercialized. The advantages of highly reactive biomass over coal in the design of process units are being realized as new thermal gasifiers are being scaled up to produce medium-energy-content gas for conversion to synthetic natural gas and transportation fuels and to hydrogen for use in fuel cells. The advent of high solids anaerobic digestion reactors is leading to commercialization of controlled municipal solid waste biological gasification rather than landfill application. In both thermal and biological gasification, high rate process reactors are a necessary development for economic applications that address waste and residue management and the production and use of new crops for energy. The environmental contribution of biomass in reducing greenhouse gas emission will also be improved.

Tunable Diode Laser Sensors to Monitor Temperature and Gas Composition in High-Temperature Coal Gasifiers

Energy Technology Data Exchange (ETDEWEB)

Hanson, Ronald [Stanford Univ., CA (United States); Whitty, Kevin [Univ. of Utah, Salt Lake City, UT (United States)

2014-12-01

The integrated gasification combined cycle (IGCC) when combined with carbon capture and storage can be one of the cleanest methods of extracting energy from coal. Control of coal and biomass gasification processes to accommodate the changing character of input-fuel streams is required for practical implementation of integrated gasification combined-cycle (IGCC) technologies. Therefore a fast time-response sensor is needed for real-time monitoring of the composition and ideally the heating value of the synthesis gas (here called syngas) as it exits the gasifier. The goal of this project was the design, construction, and demonstration an in situ laserabsorption sensor to monitor multiple species in the syngas output from practical-scale coal gasifiers. This project investigated the hypothesis of using laser absorption sensing in particulateladen syngas. Absorption transitions were selected with design rules to optimize signal strength while minimizing interference from other species. Successful in situ measurements in the dusty, high-pressure syngas flow were enabled by Stanford’s normalized and scanned wavelength modulation strategy. A prototype sensor for CO, CH4, CO2, and H2O was refined with experiments conducted in the laboratory at Stanford University, a pilot-scale at the University of Utah, and an engineering-scale gasifier at DoE’s National Center for Carbon Capture with the demonstration of a prototype sensor with technical readiness level 6 in the 2014 measurement campaign.

Making the most of South Africa’s low-quality coal: Converting high-ash coal to fuel gas using bubbling fluidised bed gasifiers

CSIR Research Space (South Africa)

Engelbrecht, AD

2010-08-31

Full Text Available for process heating or for power generation using the IGCC (Integrated Gasification Combined Cycle) process. A high-ash coal from the Waterberg coalfield was tested in a bubbling fluidised bed gasifier using various gasification agents and operating conditions...

Techno-economic Analysis for the Conversion of Lignocellulosic Biomass to Gasoline via the Methanol-to-Gasoline (MTG) Process

Energy Technology Data Exchange (ETDEWEB)

Jones, Susanne B.; Zhu, Yunhua

2009-05-01

Biomass is a renewable energy resource that can be converted into liquid fuel suitable for transportation applications. As a widely available biomass form, lignocellulosic biomass can have a major impact on domestic transportation fuel supplies and thus help meet the Energy Independence and Security Act renewable energy goals (U.S. Congress 2007). With gasification technology, biomass can be converted to gasoline via methanol synthesis and methanol-to-gasoline (MTG) technologies. Producing a gasoline product that is infrastructure ready has much potential. Although the MTG technology has been commercially demonstrated with natural gas conversion, combining MTG with biomass gasification has not been shown. Therefore, a techno-economic evaluation for a biomass MTG process based on currently available technology was developed to provide information about benefits and risks of this technology. The economic assumptions used in this report are consistent with previous U.S. Department of Energy Office of Biomass Programs techno-economic assessments. The feedstock is assumed to be wood chips at 2000 metric ton/day (dry basis). Two kinds of gasification technologies were evaluated: an indirectly-heated gasifier and a directly-heated oxygen-blown gasifier. The gasoline selling prices (2008 USD) excluding taxes were estimated to be $3.20/gallon and $3.68/gallon for indirectly-heated gasified and directly-heated. This suggests that a process based on existing technology is economic only when crude prices are above $100/bbl. However, improvements in syngas cleanup combined with consolidated gasoline synthesis can potentially reduce the capital cost. In addition, improved synthesis catalysts and reactor design may allow increased yield.

Techno-Economic Analysis of Biofuels Production Based on Gasification

Energy Technology Data Exchange (ETDEWEB)

Swanson, R. M.; Platon, A.; Satrio, J. A.; Brown, R. C.; Hsu, D. D.

2010-11-01

This study compares capital and production costs of two biomass-to-liquid production plants based on gasification. The first biorefinery scenario is an oxygen-fed, low-temperature (870?C), non-slagging, fluidized bed gasifier. The second scenario is an oxygen-fed, high-temperature (1,300?C), slagging, entrained flow gasifier. Both are followed by catalytic Fischer-Tropsch synthesis and hydroprocessing to naphtha-range (gasoline blend stock) and distillate-range (diesel blend stock) liquid fractions. Process modeling software (Aspen Plus) is utilized to organize the mass and energy streams and cost estimation software is used to generate equipment costs. Economic analysis is performed to estimate the capital investment and operating costs. Results show that the total capital investment required for nth plant scenarios is $610 million and $500 million for high-temperature and low-temperature scenarios, respectively. Product value (PV) for the high-temperature and low-temperature scenarios is estimated to be $4.30 and $4.80 per gallon of gasoline equivalent (GGE), respectively, based on a feedstock cost of $75 per dry short ton. Sensitivity analysis is also performed on process and economic parameters. This analysis shows that total capital investment and feedstock cost are among the most influential parameters affecting the PV.

Solid Oxide Fuel Cells coupled with a biomass gasification unit

Directory of Open Access Journals (Sweden)

Skrzypkiewicz Marek

2016-01-01

Full Text Available A possibility of fuelling a solid oxide fuel cell stack (SOFC with biomass fuels can be realized by coupling a SOFC system with a self-standing gasification unit. Such a solution enables multi-fuel operation, elasticity of the system as well as the increase of the efficiency of small-scale biomass-to-electricity conversion units. A system of this type, consisting of biomass gasification unit, gas purification unit, SOFC stack, anode off-gas afterburner and peripherals was constructed and operated successfully. During the process, biomass fuel (wood chips was gasified with air as gasification agent. The gasifier was capable of converting up to 30 kW of fuel to syngas with efficiencies up to 75%. Syngas leaving the gasification unit is delivered to a medium temperature adsorber for sulphur compounds removal. Steam is added to the purified fuel to maintain steam to carbon ratio higher than 2. The syngas then is passed to a SOFC stack through a fuel preheater. In such a configuration it was possible to operate a commercial 1.3 kW stack within its working regime. Conducted tests confirmed successful operation of a SOFC stack fuelled by biomass-sourced syngas.

Investigation on syngas production via biomass conversion through the integration of pyrolysis and air–steam gasification processes

International Nuclear Information System (INIS)

Alipour Moghadam, Reza; Yusup, Suzana; Azlina, Wan; Nehzati, Shahab; Tavasoli, Ahmad

2014-01-01

Highlights: • Innovation in gasifier design. • Integration of pyrolysis and steam gasification processes. • Energy saving, improvement of gasifier efficiency, syngas and hydrogen yield. • Overall investigation on gasification parameters. • Optimization conditions of integration of pyrolysis and gasification process. - Abstract: Fuel production from agro-waste has become an interesting alternative for energy generation due to energy policies and greater understanding of the importance of green energy. This research was carried out in a lab-scale gasifier and coconut shell was used as feedstock in the integrated process. In order to acquire the optimum condition of syngas production, the effect of the reaction temperature, equivalence ratio (ER) and steam/biomass (S/B) ratio was investigated. Under the optimized condition, H 2 and syngas yield achieved to 83.3 g/kg feedstock and 485.9 g/kg feedstock respectively, while LHV of produced gases achieved to 12.54 MJ/N m 3

Exergetic assessment of an integrated gasifier/boiler system for hydrogen production with different biomass types

International Nuclear Information System (INIS)

Kalinci, Y.; Hepbasli, A.; Dincer, I.

2009-01-01

In this study, we utilize some experimental data taken from the literature, especially on the air blown gasification characteristics of six different biomass fuels, namely almond shell (ASF), walnut pruning (WPF), rice straw (RSF), whole tree wood chips (WWF), sludge (SLF) and non-recyclable waste paper (NPF) for hydrogen production from an integrated gasifier-boiler power system. Then, we undertake an exergy analysis of this integrated system and assess its performance through energy and exergy efficiencies. The exergy content values calculated for the biomass fuels range from 15.89 to 22.07 MJ/kg. The stack gas is examined at cyclone out, and the hydrogen concentrations determined change between 7 and 18 (%v/v) for NPF and ASF. Furthermore, the system considered is studied in terms of irreversibility and improvement potential rates. These rate values change from 6.82 to 43.11 kW for irreversibility and 6.01 to 41.24 kW for improvement potential, respectively. The exergy efficiencies of the system are calculated as 4.33 to 11.89%. Finally, we consider N and NH 3 contents of the six biomass fuels and their stack gas compositions. (author)

Review and analysis of biomass gasification models

DEFF Research Database (Denmark)

Puig Arnavat, Maria; Bruno, Joan Carles; Coronas, Alberto

2010-01-01

, and the design, simulation, optimisation and process analysis of gasifiers have been carried out. This paper presents and analyses several gasification models based on thermodynamic equilibrium, kinetics and artificial neural networks. The thermodynamic models are found to be a useful tool for preliminary...... comparison and for process studies on the influence of the most important fuel and process parameters. They have the advantage of being independent of gasifier design, but they cannot give highly accurate results for all cases. The kinetic-based models are computationally more intensive but give accurate...

Gasification of bio char from empty fruit bunch in a fluidized bed

International Nuclear Information System (INIS)

Nsamba Hussein Kisiki; Amran Mohammad Salleh; Wan Azlina; Hamdan Yusof

2010-01-01

Full text: Bio char from empty fruit bunch was gasified in a fluidized bed reactor using compressed air as a gasifying agent. The experiment was conducted in the temperature ranges of 500-850 degree Celsius and the equivalence ratio, temperature and size of the feedstock was varied. A series of parameters such as gas yield, overall carbon conversion, gas quality, and composition, were measured as a function of temperature, equivalence ratio and temperature. Results obtained were compared to the actual values of coal and other gasification feedstock reveal that, bio char has the potential to replace coal as a gasification agent in power plants .Hydrogen gas from bio char was also optimized during the experiment. There is great potential of making Hydrogen from Bio char through thermo chemical gasification It was observed that it has a very great potential of being upgraded to Fischer Tropsh fuels. There is a great opportunity of using this char from empty fruit bunch as an alternative fuel in power plants and all the adverse effects of coal gasification can be counteracted. (author)

Co-gasification of pine and oak biochar with sub-bituminous coal in carbon dioxide.

Science.gov (United States)

Beagle, E; Wang, Y; Bell, D; Belmont, E

2018-03-01

Pine and oak biochars derived as byproducts of demonstration-scale pyrolysis, and blends of these two feedstocks with Powder River Basin coal, were gasified in a carbon dioxide environment using a modified drop tube reactor (MDTR) and a thermogravimetric analyzer (TGA). The impact of gasification temperature on conversion kinetics was evaluated from the temporal evolution of major product gases in the MDTR as measured using a mass spectrometer. Random pore modeling was conducted to simulate gasification in the MDTR with favorable results. The MDTR and TGA were used to conduct gasification for assessment of non-linear additive effects in the blends. Additive analysis of the blends showed deviation from the experimental blend results, indicating inhibiting effects of co-gasifying the biochar and coal. Inhibitory effects are more significant for oak than pine and more pronounced in the TGA at lower gasification temperatures. Results are discussed in the context of feedstock and reactor type. Copyright © 2017 Elsevier Ltd. All rights reserved.

Experimental and computational studies on a gasifier based stove

International Nuclear Information System (INIS)

Varunkumar, S.; Rajan, N.K.S.; Mukunda, H.S.

2012-01-01

Highlights: ► A simple method to calculate the fraction of HHC was devised. ► η g for stove is same as that of a downdraft gasifier. ► Gas from stove contains 5.5% of CH 4 equivalent of HHC. ► Effect of vessel size on utilization efficiency brought out clearly. ► Contribution of radiative heat transfer from char bed to efficiency is 6%. - Abstract: The work reported here is concerned with a detailed thermochemical evaluation of the flaming mode behaviour of a gasifier based stove. Determination of the gas composition over the fuel bed, surface and gas temperatures in the gasification process constitute principal experimental features. A simple atomic balance for the gasification reaction combined with the gas composition from the experiments is used to determine the CH 4 equivalent of higher hydrocarbons and the gasification efficiency (η g ). The components of utilization efficiency, namely, gasification–combustion and heat transfer are explored. Reactive flow computational studies using the measured gas composition over the fuel bed are used to simulate the thermochemical flow field and heat transfer to the vessel; hither-to-ignored vessel size effects in the extraction of heat from the stove are established clearly. The overall flaming mode efficiency of the stove is 50–54%; the convective and radiative components of heat transfer are established to be 45–47 and 5–7% respectively. The efficiency estimates from reacting computational fluid dynamics (RCFD) compare well with experiments.

Hydrogen production by gasification of municipal solid waste

Energy Technology Data Exchange (ETDEWEB)

Rogers, R. III

1994-05-20

As fossil fuel reserves run lower and lower, and as their continued widespread use leads toward numerous environmental problems, the need for clean and sustainable energy alternatives becomes ever clearer. Hydrogen fuel holds promise as such as energy source, as it burns cleanly and can be extracted from a number of renewable materials such as municipal solid waste (MSW), which can be considered largely renewable because of its high content of paper and biomass-derived products. A computer model is being developed using ASPEN Plus flow sheeting software to simulate a process which produces hydrogen gas from MSW; the model will later be used in studying the economics of this process and is based on an actual Texaco coal gasification plant design. This paper gives an overview of the complete MSW gasification process, and describes in detail the way in which MSW is modeled by the computer as a process material. In addition, details of the gasifier unit model are described; in this unit modified MSW reacts under pressure with oxygen and steam to form a mixture of gases which include hydrogen.

PFB air gasification of biomass. Investigation of product formation and problematic issues related to ammonia, tar and alkali

Energy Technology Data Exchange (ETDEWEB)

Padban, Nader

2000-09-01

Fluidised bed thermal gasification of biomass is an effective route that results in 100 % conversion of the fuel. In contrast to chemical, enzymatic or anaerobic methods of biomass treatment, the thermal conversion leaves no contaminated residue after the process. The product gas evolved within thermal conversion can be used in several applications such as: fuel for gas turbines, combustion engines and fuel cells, and raw material for production of chemicals and synthetic liquid fuels. This thesis treats a part of the experimental data from two different gasifiers: a 90 kW{sub th} pressurised fluidised bubbling bed gasifier at Lund University and a 18 MW{sub th} circulating fluidised bed gasifier integrated with gas turbine (IGCC) in Vaernamo. A series of parallel and consecutive chemical reactions is involved in thermal gasification, giving origin to formation of a variety of products. These products can be classified within three major groups: gases, tars and oils, and char. The proportion of these categories of species in the final product is a matter of the gasifier design and the process parameters. The thesis addresses the technical and theoretical aspects of the biomass thermochemical conversion and presents a new approach in describing the gasification reactions. There is an evidence of fuel effect on the characteristics of the final products: a mixture of plastic waste (polyethylene) and biomass results in higher concentration of linear hydrocarbons in the gas than gasification of pure biomass. Mixing the biomass with textile waste (containing aromatic structure) results in a high degree of formation of aromatic compounds and light tars. Three topic questions within biomass gasification, namely: tar, NO{sub x} and alkali are discussed in the thesis. The experimental results show that gasification at high ER or high temperature decreases the total amount of the tars and simultaneously reduces the contents of the oxygenated and alkyl-substituted poly

Technologies relevant for gasification and methanation in Denmark

Energy Technology Data Exchange (ETDEWEB)

Rasmussen, Niels Bjarne

2012-09-15

This report is a Milestone report for Task 3.1 of the project ''Detailed analysis of bio-SNG technologies and other RE-gases'', Forsk-NG 10689. It is a report on inventory of relevant bio-SNG technologies. In this report a list of technologies relevant for production of bio-SNG from gasification of biomass is presented. During a long period of time a range of gasification technologies has been developed in Denmark. All Danish gasification technologies are characterised by the fact that the producer gases - immediately after gasification - are used in a boiler or an engine. This use is initially the most effective because after purification and without modification the gases can be used directly in a boiler or an engine. However, a gasifier plant is rather expensive, which means that in order to be cost-effective the gasifier must operate as base load. In the future, an expected larger production of producer gases will, therefore, cause a need for storage of the energy - because there won't be correspondence between production and utilisation. This storage is possible by producing bio-SNG by methanation and then adding it to the natural gas grid and storages. There are two ways of making gasification plants more cost effective: ''Saving by size'' and ''Saving by number''. Large plants of course have the advantage of smaller specific price for the installation. On the other hand a great number of equal plants scattered across the country would also reduce the specific cost of installations and the expenses for transport would reduce as well. Even a third possibility is to install at a plant several parallel units for gasification technologies that have maximum unit size and attaching one common methanation unit. This increases the operational reliability of the plant and save installation costs where possible. In Denmark, as an example, a plant of 60 MW (output) might be considered, corresponding to

Pre-Combustion Carbondioxide Capture in Integrated Gasification Combined Cycles

Directory of Open Access Journals (Sweden)

M. Zeki YILMAZOĞLU

2010-02-01

Full Text Available Thermal power plants have a significant place big proportion in the production of electric energy. Thermal power plants are the systems which converts heat energy to mechanical energy and also mechanical energy to electrical energy. Heat energy is obtained from combustion process and as a result of this, some harmful emissions, like CO2, which are the reason for global warming, are released to atmosphere. The contribution of carbondioxide to global warming has been exposed by the previous researchs. Due to this fact, clean energy technologies are growing rapidly all around the world. Coal is generally used in power plants and when compared to other fossil energy sources unit electricity production cost is less than others. When reserve rate is taken into account, coal may be converted to energy in a more efficient and cleaner way. The aim for using the clean coal technologies are to eradicate the harmful emissions of coal and to store the carbondioxide, orginated from combustion, in different forms. In line with this aim, carbondioxide may be captured by either pre-combustion, by O2/CO2 recycling combustion systems or by post combustion. The integrated gasification combined cycles (IGCC are available in pre-combustion capture systems, whereas in O2/CO2 recycling combustion systems there are ultrasuper critical boiler technologies and finally flue gas washing systems by amines exists in post combustion systems. In this study, a pre-combustion CO2 capture process via oxygen blown gasifiers is compared with a conventional power plant in terms of CO2 emissions. Captured carbondioxide quantity has been presented as a result of the calculations made throughout the study.

Gasification of biomass for energy production. State of technology in Finland and global market perspectives

International Nuclear Information System (INIS)

Wilen, C.; Kurkela, E.

1997-01-01

This report reviews the development of the biomass gasification technology in Finland over the last two decades. Information on Finnish biomass resources and use, energy economy and national research policy is provided as background. Global biomass resources and potential energy from biomass markets are also assessed based on available literature, to put the development of the gasification technology into a wider perspective of global biomass utilization for energy production. The increasing use of biomass and other indigenous forms of energy has been part and parcel of the Finnish energy policy for some twenty years. Biomass and peat account for almost 20% of the production of primary energy in Finland. As the consumption of biofuels is significantly lower than the annual growth or renewal, the use of bioenergy is considered to be an important measure of reducing carbon dioxide emissions. Research and development on thermal gasification of solid fuels was initiated in the late 1970s in Finland. The principal aim was to decrease the dependence of Finnish energy economy on imported oil by increasing the utilization potential of indigenous fuels. Development in the early 1980s focused on simple atmospheric-pressure fuel gas applications including a gasification heating plant. Eight Bioneer updraft gasifiers (abt 5 MW th ) were constructed in 1982-1986, and a new Bioneer gasifier was commissioned in eastern Finland in 1996. A Pyroflow circulating fluidised-bed gasifies was also commercialized in the mid-1980s; four gasifiers (15-35 MW th ) were commissioned. In the late 1980s the interest in integrated gasification combined-cycle (IGCC) power plants, based on pressurised air gasification of biomass and hot gas cleanup, increased in Finland and in many other countries. The utilization potential for indigenous fuels is mainly in medium-scale combined heat and electricity production (20-150 MW,). Foster Wheeler Energia Oy, Carbona Inc. and Imatran Voima Oy are the main

Gasification of biomass for energy production. State of technology in Finland and global market perspectives

Energy Technology Data Exchange (ETDEWEB)

Wilen, C.; Kurkela, E. [VTT Energy, Espoo (Finland). Energy Production Technologies

1997-12-31

This report reviews the development of the biomass gasification technology in Finland over the last two decades. Information on Finnish biomass resources and use, energy economy and national research policy is provided as background. Global biomass resources and potential energy from biomass markets are also assessed based on available literature, to put the development of the gasification technology into a wider perspective of global biomass utilization for energy production. The increasing use of biomass and other indigenous forms of energy has been part and parcel of the Finnish energy policy for some twenty years. Biomass and peat account for almost 20% of the production of primary energy in Finland. As the consumption of biofuels is significantly lower than the annual growth or renewal, the use of bioenergy is considered to be an important measure of reducing carbon dioxide emissions. Research and development on thermal gasification of solid fuels was initiated in the late 1970s in Finland. The principal aim was to decrease the dependence of Finnish energy economy on imported oil by increasing the utilization potential of indigenous fuels. Development in the early 1980s focused on simple atmospheric-pressure fuel gas applications including a gasification heating plant. Eight Bioneer updraft gasifiers (abt 5 MW{sub th}) were constructed in 1982-1986, and a new Bioneer gasifier was commissioned in eastern Finland in 1996. A Pyroflow circulating fluidised-bed gasifies was also commercialized in the mid-1980s; four gasifiers (15-35 MW{sub th}) were commissioned. In the late 1980s the interest in integrated gasification combined-cycle (IGCC) power plants, based on pressurised air gasification of biomass and hot gas cleanup, increased in Finland and in many other countries. The utilization potential for indigenous fuels is mainly in medium-scale combined heat and electricity production (20-150 MW,). Foster Wheeler Energia Oy, Carbona Inc. and Imatran Voima Oy are

Thermodynamic optimization of biomass gasification for decentralized power generation and Fischer-Tropsch synthesis

International Nuclear Information System (INIS)

Buragohain, Buljit; Mahanta, Pinakeswar; Moholkar, Vijayanand S.

2010-01-01

In recent years, biomass gasification has emerged as a viable option for decentralized power generation, especially in developing countries. Another potential use of producer gas from biomass gasification is in terms of feedstock for Fischer-Tropsch (FT) synthesis - a process for manufacture of synthetic gasoline and diesel. This paper reports optimization of biomass gasification process for these two applications. Using the non-stoichometric equilibrium model (SOLGASMIX), we have assessed the outcome of gasification process for different combinations of operating conditions. Four key parameters have been used for optimization, viz. biomass type (saw dust, rice husk, bamboo dust), air or equivalence ratio (AR = 0, 0.2, 0.4, 0.6, 0.8 and 1), temperature of gasification (T = 400, 500, 600, 700, 800, 900 and 1000 o C), and gasification medium (air, air-steam 10% mole/mole mixture, air-steam 30%mole/mole mixture). Performance of the gasification process has been assessed with four measures, viz. molar content of H 2 and CO in the producer gas, H 2 /CO molar ratio, LHV of producer gas and overall efficiency of gasifier. The optimum sets of operating conditions for gasifier for FT synthesis are: AR = 0.2-0.4, Temp = 800-1000 o C, and gasification medium as air. The optimum sets of operating conditions for decentralized power generation are: AR = 0.3-0.4, Temp = 700-800 o C with gasification medium being air. The thermodynamic model and methodology presented in this work also presents a general framework, which could be extended for optimization of biomass gasification for any other application.

Optimization of Operating Conditions of a Household Up-draft Biomass Gasification Stove

Directory of Open Access Journals (Sweden)

Shuanghui Deng

2015-05-01

Full Text Available Experiments were carried out with a household up-draft biomass gasification stove to investigate effects of the air distribution method on the performance of the stove. The temperature distribution along the gasifier, the producer gas composition, the stove power, and the thermal efficiency were investigated. Results showed that in the temperature distribution along the gasifier height, the highest temperature was at the bottom oxidation layer of the gasifier, in the range of 950 to 1050 °C. With increasing air quantity through the burner, the time required to boil the water first decreased and then increased, whereas the stove power and thermal efficiency increased and then decreased. The best stove performance was obtained at an optimum air distribution ratio of 0.333 between burner and gasifier air (0.794×10-3 m3/s·kg. When the burner air increased, the flame length above the burner was remarkably reduced and the flame color gradually changed from yellow-red to blue. At the optimum air distribution ratio of 0.333, the flame was blue and stable. The present study provides references for developing a more efficient biomass gasification stove.

Steam gasification of coal using a pressurized circulating fluidized bed

International Nuclear Information System (INIS)

Werner, K.F.J.

1989-09-01

Subject of this investigation is the process engineering of a coal gasification using nuclear heat. A special aspect is the efficiency. To this purpose a new method for calculating the kinetics of hard coal steam gasification in a fluidized bed is presented. It is used for evaluations of gasification kinetics in a large-scale process on the basis of laboratory-scale experiments. The method is verified by experimental data from a large-scale gasifier. The investment costs and the operating costs of the designed process are estimated. (orig.) [de

An update on field test results for an engineered refractory for slagging gasifiers

Energy Technology Data Exchange (ETDEWEB)

Dogan, O.N.; Alman, D.E.; Jablonski, P.D.; Hawk, J.A.

2006-05-01

The widespread commercial adaptation of slagging gasifier technology to produce power, fuel, and/or chemicals from coal will depend in large measure on the technology’s ability to prove itself both economic and reliable. Improvements in gasifier reliability, availability, and maintainability will in part depend on the development of improved performance structural materials with longer service life in this application. Current generation refractory materials used to line the air-cooled, slagging gasifier vessel, and contain the gasification reaction, often last no more than three to 18 months in commercial applications. The downtime required for tear-out and replacement of these critical materials contributes to gasifier on-line availabilities that fall short of targeted goals. In this talk we will discuss the development of an improved refractory material engineered by the NETL for longer service life in this application, and provide an update on recent field test results.

The future of integrated coal gasification combined cycle power plants

International Nuclear Information System (INIS)

Mueller, R.; Termuehlen, H.

1991-01-01

This paper examines the future of integrated coal gasification combined cycle (IGCC) power plants as affected by various technical, economical and environmental trends in power generation. The topics of the paper include a description of natural gas-fired combined cycle power plants, IGCC plants, coal gasifier concepts, integration of gasifiers into combined cycle power plants, efficiency, environmental impacts, co-products of IGCC power plants, economics of IGCC power plants, and a review of IGCC power plant projects

Clean coal technology - Study on the pilot project experiment of underground coal gasification

International Nuclear Information System (INIS)

Yang Lanhe; Liang Jie; Yu Li

2003-01-01

In this paper, the gasification conditions, the gasifier structure, the measuring system and the gasification rationale of a pilot project experiment of underground coal gasification (UCG) in the Liuzhuang Colliery, Tangshan, are illustrated. The technique of two-phase underground coal gasification is proposed. The detection of the moving speed and the length of the gasification working face is made using radon probing technology. An analysis of the experiment results indicates that the output of air gas is 3000 m 3 /h with a heating value of about 4.18 MJ/m 3 , while the output of water gas is 2000 m 3 /h with a heating value of over 11.00 MJ/m 3 , of which H 2 content is above 40% with a maximum of 71.68%. The cyclical time of two-phase underground gasification is 16 h, with 8 h for each phase. This prolongs the time when the high-heating value gas is produced. The moving speed of the gasification working face in two alternative gasifiers is identified, i.e. 0.204 and 0.487 m/d, respectively. The success of the pilot project experiment of the underground gasification reveals the strides that have been made toward the commercialization of the UCG in China. It also further justifies the reasonability and feasibility of the new technology of long channel, big section, two-phase underground gasification. A conclusion is also drawn that the technology of the pilot project experiment can be popularized in old and discarded coal mines

Development of standardized air-blown coal gasifier/gas turbine concepts for future electric power systems. Volume 5, Appendix D: Cost support information: Final report

Energy Technology Data Exchange (ETDEWEB)

Sadowski, R.S.; Brown, M.J.; Harriz, J.T.; Ostrowski, E.

1991-01-01

The cost estimate provided for the DOE sponsored study of Air Blown Coal Gasification was developed from vendor quotes obtained directly for the equipment needed in the 50 MW, 100 MW, and 200 MW sized plants and from quotes from other jobs that have been referenced to apply to the particular cycle. Quotes were generally obtained for the 100 MW cycle and a scale up/down factor was used to generate the cost estimates for the 200 MW and 50 MW cycles, respectively. Information from GTPro (property of Thermoflow, Inc.) was used to estimate the cost of the 200 MW and 50 MW gas turbine, HRSG, and steam turbines. To available the use of GTPro`s estimated values for this equipment, a comparison was made between the quotes obtained for the 100 MW cycle (ABB GT 11N combustion turbine and a HSRG) against the estimated values by GTPro.

Method and system for controlling a gasification or partial oxidation process

Science.gov (United States)

Rozelle, Peter L; Der, Victor K

2015-02-10

A method and system for controlling a fuel gasification system includes optimizing a conversion of solid components in the fuel to gaseous fuel components, controlling the flux of solids entrained in the product gas through equipment downstream of the gasifier, and maximizing the overall efficiencies of processes utilizing gasification. A combination of models, when utilized together, can be integrated with existing plant control systems and operating procedures and employed to develop new control systems and operating procedures. Such an approach is further applicable to gasification systems that utilize both dry feed and slurry feed.

The study of solid circulation rate in a compartmented fluidized bed gasifier (CFBG)

Science.gov (United States)

Wee, S. K.; Pok, Y. W.; Law, M. C.; Lee, V. C. C.

2016-06-01

Biomass waste has been abundantly available in Malaysia since the booming of palm oil industry. In order to tackle this issue, gasification is seen a promising technology to convert waste into energy. In view of the heat requirement for endothermic gasification reaction as well as the complex design and operation of multiple fluidized beds, compartmented fluidized bed gasifier (CFBG) with the combustor and the gasifier as separate compartments is proposed. As such, solid circulation rate (SCR) is one of the essential parameters for steady gasification and combustion to be realized in their respective compartments. Experimental and numerical studies (CFD) on the effect of static bed height, main bed aeration, riser aeration and v-valve aeration on SCR have been conducted in a cold- flow CFBG model with only river sand as the fluidizing medium. At lower operating range, the numerical simulations under-predict the SCR as compared to that of the experimental results. Also, it predicts slightly different trends over the range. On the other hand, at higher operating range, the numerical simulations are able to capture those trends as observed in the experimental results at the lower operating range. Overall, the numerical results compare reasonably well with that of the experimental works.

Coal gasification in Europe

International Nuclear Information System (INIS)

Furfari, S.

1992-01-01

This paper first analyzes European energy consumption and supply dynamics within the framework of the European Communities energy and environmental policies calling for the increased use of natural gas, reduced energy consumption, promotion of innovative renewable energy technologies, and the reduction of carbon dioxide emissions. This analysis evidences that, while, at present, the increased use of natural gas is an economically and environmentally advantageous policy, as well as, being strategically sound (in view of Middle East political instability), fuel interchangeability, in particular, the option to use coal, is vital to ensure stability of the currently favourable natural gas prices and offer a locally available energy alternative to foreign supplied sources. Citing the advantages to industry offered by the use of flexible, efficient and clean gaseous fuels, with interchangeability, the paper then illustrates the cost and environmental benefits to be had through the use of high efficiency, low polluting integrated gasification combined-cycle power plants equipped to run on a variety of fuels. In the assessment of technological innovations in this sector, a review is made of some of the commercially most promising gasification processes, e.g., the British Gas-Lurgi (BGL) slagging gasifier, the high-temperature Winkler (HTW) Rheinbraun, and the Krupp Koppers (PRENFLO) moving bed gasifier processes

Coal gasification in Europe

Energy Technology Data Exchange (ETDEWEB)

Furfari, S [Commissione delle Comunita' Europee, Bruxelles (Belgio). Direzione Generale dell' Energia, Direzione delle Tecnologie

1992-02-01

This paper first analyzes European energy consumption and supply dynamics within the framework of the European Communities energy and environmental policies calling for the increased use of natural gas, reduced energy consumption, promotion of innovative renewable energy technologies, and the reduction of carbon dioxide emissions. This analysis evidences that, while, at present, the increased use of natural gas is an economically and environmentally advantageous policy, as well as, being strategically sound (in view of Middle East political instability), fuel interchangeability, in particular, the option to use coal, is vital to ensure stability of the currently favourable natural gas prices and offer a locally available energy alternative to foreign supplied sources. Citing the advantages to industry offered by the use of flexible, efficient and clean gaseous fuels, with interchangeability, the paper then illustrates the cost and environmental benefits to be had through the use of high efficiency, low polluting integrated gasification combined-cycle power plants equipped to run on a variety of fuels. In the assessment of technological innovations in this sector, a review is made of some of the commercially most promising gasification processes, e.g., the British Gas-Lurgi (BGL) slagging gasifier, the high-temperature Winkler (HTW) Rheinbraun, and the Krupp Koppers (PRENFLO) moving bed gasifier processes.

A comparative study of charcoal gasification in two types of spouted bed reactors

International Nuclear Information System (INIS)

Abdul Salam, P.; Bhattacharya, S.C.

2006-01-01

Gasification is considered to be a favourable method for converting a solid fuel into a more versatile gaseous fuel. Performance of a gasifier depends on the design of the gasifier, type of fuel used and air flow rate, etc. The applications of spouted bed for a variety of processes such as drying, coating, pyrolysis, gasification and combustion have been reported. Gasification of solid fuels in a spouted bed, which has certain potential advantages over other fluid bed configurations, appears to be an under-exploited technique so far. Central jet distributors are the most commonly used in the experimental studies that has been reported in the literature. Circular slit distributor is a new concept. This paper presents results of a comparative experimental study on air gasification of charcoal in central jet and circular slit inert sand spouted beds. The experiments were carried for an equivalence ratio of 0.25. The effect of spouting velocity and type of the distributor on the gasification performance were discussed. The steady state dense bed temperature varied between 979 and 1183 deg C for central jet spouted bed and between 964 and 1235 deg C for circular slit spouted bed. At higher spouting velocities, the gasification efficiency of the circular slit spouted bed was slightly more compared with that of central jet spouted bed

Energy from waste by gasification; Energi ur avfall genom foergasning

Energy Technology Data Exchange (ETDEWEB)

Padban, Nader; Nilsson, Torbjoern; Berge, Niklas [TPS Termiska Processer AB, Nykoeping (Sweden)

2002-12-01

At present the investigation on alternative techniques to solve the problem with the growing amount of the wastes within European countries is a highly propitiated research area. The driving forces behind this priority are the current EU-legislations regarding the ban on landfill of combustible wastes and also the regulation on emission limits from waste treatment plants. The alternatives for waste treatment besides recycling are incineration, direct co-combustion and gasification. Co-combustion of waste with biomass can be considered a short-term solution for the problem but has the disadvantages of decreasing the capacity for clean fuels such as biomass and set demands on intensive modifications in the existing heat or heat and power plants. Waste gasification is an attractive alternative that can compete with incineration and co-combustion processes when the environmental and economical aspects are concerned. The product gas from a waste gasifier can be burned alone in conventional oil fired boilers or be co-fired with biomass in biomass plant. Fuel quality, gas cleaning system and questions related to ash treatment are the key parameters that must be considered in design and construction of a waste gasification process. Gasification of waste fractions that have limited contents of contaminants such as nitrogen, sulfur and chlorine will simplify the gas cleaning procedure and increase the competitiveness of the process. Heavy metals will be in captured in the fly ash if a gas filtering temperature below 200 deg C is applied. Activated carbon can be used as a sorbent for mercury, lime or alkali for capturing chlorine. For fuels with low Zn content a higher gas filtering temperature can be applied. Direct co-combustion or gasification/co-combustion of a fuel with low heating value affects two main parameters in the boiler: the adiabatic combustion temperature and the total capacity of the boiler. It is possible to co-fire: a) sorted MSW: 25%, b) sorted industrial

CFD Analysis of Coal and Heavy Oil Gasification for Syngas Production

DEFF Research Database (Denmark)

Sreedharan, Vikram

2012-01-01

This work deals with the gasification of coal and heavy oil for syngas production using Computational Fluid Dynamics (CFD). Gasification which includes complex physical and chemical processes such as turbulence, multiphase flow, heat and mass transfer and chemical reactions has been modeled using...... phases. Gasification consists of the processes of passive heating, devolatilization, volatiles oxidation, char gasification and gas phase reactions. Attention is given here to the chemical kinetics of the gasification processes. The coal gasification model has been validated for entrained-flow gasifiers...... a discrete phase model. In this model, the continuous phase is described by Eulerian conservation equations and the discrete phase is described by tracking individual particles in a Lagrangian framework. A two-way coupling accounts for momentum, heat and mass transfer between the continuous and discrete...

Investigation of flow behaviour of coal particles in a pilot-scale fluidized bed gasifier (FBG) using radiotracer technique.

Science.gov (United States)

Pant, H J; Sharma, V K; Kamudu, M Vidya; Prakash, S G; Krishanamoorthy, S; Anandam, G; Rao, P Seshubabu; Ramani, N V S; Singh, Gursharan; Sonde, R R

2009-09-01

Knowledge of residence time distribution (RTD), mean residence time (MRT) and degree of axial mixing of solid phase is required for efficient operation of coal gasification process. Radiotracer technique was used to measure the RTD of coal particles in a pilot-scale fluidized bed gasifier (FBG). Two different radiotracers i.e. lanthanum-140 and gold-198 labeled coal particles (100 gm) were independently used as radiotracers. The radiotracer was instantaneously injected into the coal feed line and monitored at the ash extraction line at the bottom and gas outlet at the top of the gasifier using collimated scintillation detectors. The measured RTD data were treated and MRTs of coal/ash particles were determined. The treated data were simulated using tanks-in-series model. The simulation of RTD data indicated good degree of mixing with small fraction of the feed material bypassing/short-circuiting from the bottom of the gasifier. The results of the investigation were found useful for optimizing the design and operation of the FBG, and scale-up of the gasification process.

FY 1991 report on the results of the demonstration test on the methanol conversion at oil-fired power plant. Feasibility study of a new system for the stabilized supply of fuel use methanol; 1991 nendo sekiyu karyoku hatsudensho metanoru tenkan tou jissho shiken. Nenryo you metanoru kyokyu antei ka no tameno shin system no kanosei chosa hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1992-03-01

As a part of the project on the demonstration test on the methanol conversion at oil-fired power plant, feasibility study was made of a new system for methanol production by using abundant hydraulic power energy overseas and by combining water electrolysis and coal gasification technology, and the FY 1991 results were summarized. As a result of the survey, the following were selected as water electrolysis facilities: high efficiency/high current density/simplification system and solid polyelectrolyte electrolysis system with a high purity of hydrogen gas. As the coal gasifier, the oxygen blown furnace was selected which has a high carbon utilization factor, is able to gasify coal at high pressure, has no unnecessary N{sub 2}, and is being used in the integrated coal gasification combined cycle power system. As methanol synthesis facilities, the MGC/MHI method super converter was selected. Assuming the output of hydroelectric power generation to be 4,000MW, conceptual design of the optimum system was made. The methanol cost was estimated under the conditions written below: cost of hydroelectric power generation at site: 2-5 yen/kWh, coal unit price at site: 5,000-6,000 yen/t, transportation distance: 5,000-10,000 km. (NEDO)

Thermodynamic comparison of the FICFB and Viking gasification concepts

International Nuclear Information System (INIS)

Gassner, Martin; Marechal, Francois

2009-01-01

Two biomass gasification concepts, i.e. indirectly heated, fast internally circulating fluidised bed (FICFB) gasification with steam as gasifying agent and two-stage, directly heated, fixed bed Viking gasification are compared with respect to their performance as gas generators. Based on adjusted equilibrium equations, the gas composition and the energy requirements for gasification are accurately modelled. Overall energy balances are assessed by an energy integration with the heat cascade concept and considering energy recovery in a steam Rankine cycle. A detailed inventory of energy and exergy losses of the different process sections is presented and potential process improvements due to a better utility choice or feed pretreatment like drying or pyrolysis are discussed. While Viking gasification performs better as an isolated gas generator than state-of-the-art FICFB gasification, there is large potential for improvement of the FICFB system. Furthermore, a concluding analysis of the gasification systems in an integrated plant for synthetic natural gas production shows that FICFB gasification is more suitable overall due to a more advantageous energy conversion related to the producer gas composition.

Uncertainty Quantification Analysis of Both Experimental and CFD Simulation Data of a Bench-scale Fluidized Bed Gasifier

Energy Technology Data Exchange (ETDEWEB)

Shahnam, Mehrdad [National Energy Technology Lab. (NETL), Morgantown, WV (United States). Research and Innovation Center, Energy Conversion Engineering Directorate; Gel, Aytekin [ALPEMI Consulting, LLC, Phoeniz, AZ (United States); Subramaniyan, Arun K. [GE Global Research Center, Niskayuna, NY (United States); Musser, Jordan [National Energy Technology Lab. (NETL), Morgantown, WV (United States). Research and Innovation Center, Energy Conversion Engineering Directorate; Dietiker, Jean-Francois [West Virginia Univ. Research Corporation, Morgantown, WV (United States)

2017-10-02

that the predicted syngas composition is strongly affected not only by the steam-to-oxygen ratio (which was observed in experiments as well) but also by variation in the coal flow rate and particle diameter (which was not observed in experiments). The carbon monoxide mole fraction is underpredicted at lower steam-to-oxygen ratios and overpredicted at higher steam-to-oxygen ratios. The opposite trend is observed for the carbon dioxide mole fraction. These discrepancies are attributed to either excessive segregation of the phases that leads to the fuel-rich or -lean regions or alternatively the selection of reaction models, where different reaction models and kinetics can lead to different syngas compositions throughout the gasifier. To improve quality of numerical models used, the effect that uncertainties in reaction models for gasification, char oxidation, carbon monoxide oxidation, and water gas shift will have on the syngas composition at different grid resolution, along with bed temperature were investigated. The global sensitivity analysis showed that among various reaction models employed for water gas shift, gasification, char oxidation, the choice of reaction model for water gas shift has the greatest influence on syngas composition, with gasification reaction model being second. Syngas composition also shows a small sensitivity to temperature of the bed. The hydrodynamic behavior of the bed did not change beyond grid spacing of 18 times the particle diameter. However, the syngas concentration continued to be affected by the grid resolution as low as 9 times the particle diameter. This is due to a better resolution of the phasic interface between the gases and solid that leads to stronger heterogeneous reactions. This report is a compilation of three manuscripts published in peer-reviewed journals for the series of studies mentioned above.

Thermodynamic Model for Updraft Gasifier with External Recirculation of Pyrolysis Gas

Directory of Open Access Journals (Sweden)

Fajri Vidian

2016-01-01

Full Text Available Most of the thermodynamic modeling of gasification for updraft gasifier uses one process of decomposition (decomposition of fuel. In the present study, a thermodynamic model which uses two processes of decomposition (decomposition of fuel and char is used. The model is implemented in modification of updraft gasifier with external recirculation of pyrolysis gas to the combustion zone and the gas flowing out from the side stream (reduction zone in the updraft gasifier. The goal of the model obtains the influences of amount of recirculation pyrolysis gas fraction to combustion zone on combustible gas and tar. The significant results of modification updraft are that the increases amount of recirculation of pyrolysis gas will increase the composition of H2 and reduce the composition of tar; then the composition of CO and CH4 is dependent on equivalence ratio. The results of the model for combustible gas composition are compared with previous study.

Biomass thermochemical gasification: Experimental studies and modeling

Science.gov (United States)

Kumar, Ajay

The overall goals of this research were to study the biomass thermochemical gasification using experimental and modeling techniques, and to evaluate the cost of industrial gas production and combined heat and power generation. This dissertation includes an extensive review of progresses in biomass thermochemical gasification. Product gases from biomass gasification can be converted to biopower, biofuels and chemicals. However, for its viable commercial applications, the study summarizes the technical challenges in the gasification and downstream processing of product gas. Corn stover and dried distillers grains with solubles (DDGS), a non-fermentable byproduct of ethanol production, were used as the biomass feedstocks. One of the objectives was to determine selected physical and chemical properties of corn stover related to thermochemical conversion. The parameters of the reaction kinetics for weight loss were obtained. The next objective was to investigate the effects of temperature, steam to biomass ratio and equivalence ratio on gas composition and efficiencies. DDGS gasification was performed on a lab-scale fluidized-bed gasifier with steam and air as fluidizing and oxidizing agents. Increasing the temperature resulted in increases in hydrogen and methane contents and efficiencies. A model was developed to simulate the performance of a lab-scale gasifier using Aspen Plus(TM) software. Mass balance, energy balance and minimization of Gibbs free energy were applied for the gasification to determine the product gas composition. The final objective was to optimize the process by maximizing the net energy efficiency, and to estimate the cost of industrial gas, and combined heat and power (CHP) at a biomass feedrate of 2000 kg/h. The selling price of gas was estimated to be 11.49/GJ for corn stover, and 13.08/GJ for DDGS. For CHP generation, the electrical and net efficiencies were 37 and 86%, respectively for corn stover, and 34 and 78%, respectively for DDGS. For

CHP from Updraft Gasifier and Stirling Engine

DEFF Research Database (Denmark)

Jensen, N.; Werling, J.; Carlsen, Henrik

2002-01-01

The combination of thermal gasification with a Stirling engine is an interesting concept for use in small combined heat and power plants based on biomass. By combining the two technologies a synergism can potentially be achieved. Technical problems, e.g. gas cleaning and fouling of the Stirling...... engine heat exchanger, can be eliminated and the overall electric efficiency of the system can be improved. At the Technical University of Denmark a Stirling engine fueled by gasification gas has been developed. In this engine the combustion system and the geometry of the hot heat exchanger...... of the Stirling engine has been adapted to the use of a gas with a low specific energy content and a high content of tar and particles. In the spring of 2001 a demonstration plant has been built in the western part of Denmark where this Stirling engine is combined with an updraft gasifier. A mathematical...

Maximizing biofuel production in a thermochemical biorefinery by adding electrolytic hydrogen and by integrating torrefaction with entrained flow gasification

DEFF Research Database (Denmark)

Clausen, Lasse Røngaard

2015-01-01

double the biofuel production per biomass input by converting almost all of the carbon in the biomass feed to carbon stored in the biofuel product. Water or steam electrolysis can supply the hydrogen to the biorefinery and also the oxygen for the gasifier. This paper presents the design and thermodynamic...... analysis of two biorefineries integrating water electrolysis for the production of methanol. In both plants, torrefied woody biomass is supplied to an entrained flow gasifier, but in one of the plants, the torrefaction process occurs on-site, as it is integrated with the entrained flow gasification process....... The analysis shows that the biorefinery with integrated torrefaction has a higher biomass to methanol energy ratio (136% vs. 101%) as well as higher total energy efficiency (62% vs. 56%). By comparing with two identical biorefineries without electrolysis, it is concluded that the biorefinery with integrated...

Evaluation of energy plantation crops in a high-throughput indirectly heated biomass gasifier

Energy Technology Data Exchange (ETDEWEB)

Paisley, M.A.; Litt, R.D. [Battelle, Columbus, OH (United States)

1993-12-31

Experiments were run in Battelle`s 10 ton per day Process Research Unit (PRU) gasifier using two high-growth, energy plantation crops -- hybrid poplar -- and an herbaceous biomass crop -- switch grass. The results show that both feedstocks provide gas production rates, product gas compositions, and heating value similar to other biomass feedstocks tested in the Battelle gasification process. The ash compositions of the switch grass and hybrid poplar feedstocks were high in potassium relative to previously tested biomass feedstocks. High growth biomass species tend to concentrate minerals such as potassium in the ash. The higher potassium content in the ash can then cause agglomeration problems in the gasification system. A method for controlling this agglomeration through the addition of small amounts (approximately 2 percent of the wood feed rate) of an additive could adequately control the agglomeration tendency of the ash. During the testing program in the PRU, approximately 50 tons of hybrid poplar and 15 tons of switch grass were gasified to produce a medium Btu product gas.

Minerals in the Ash and Slag from Oxygen-Enriched Underground Coal Gasification

Directory of Open Access Journals (Sweden)

Shuqin Liu

2016-03-01

Full Text Available Underground coal gasification (UCG is a promising option for the recovery of low-rank and inaccessible coal resources. Detailed mineralogical information is essential to understand underground reaction conditions far from the surface and optimize the operation parameters during the UCG process. It is also significant in identifying the environmental effects of UCG residue. In this paper, with regard to the underground gasification of lignite, UCG slag was prepared through simulation tests of oxygen-enriched gasification under different atmospheric conditions, and the minerals were identified by X-Ray diffraction (XRD and a scanning electron microscope coupled to an energy-dispersive spectrometer (SEM-EDS. Thermodynamic calculations performed using FactSage 6.4 were used to help to understand the transformation of minerals. The results indicate that an increased oxygen concentration is beneficial to the reformation of mineral crystal after ash fusion and the resulting crystal structures of minerals also tend to be more orderly. The dominant minerals in 60%-O2 and 80%-O2 UCG slag include anorthite, pyroxene, and gehlenite, while amorphous substances almost disappear. In addition, with increasing oxygen content, mullite might react with the calcium oxide existed in the slag to generate anorthite, which could then serve as a calcium source for the formation of gehlenite. In 80%-O2 UCG slag, the iron-bearing mineral is transformed from sekaninaite to pyroxene.

Biomass gasification--a substitute to fossil fuel for heat application

International Nuclear Information System (INIS)

Dasappa, S.; Sridhar, H.V.; Sridhar, G.; Paul, P.J.; Mukunda, H.S.

2003-01-01

The paper addresses case studies of a low temperature and a high temperature industrial heat requirement being met using biomass gasification. The gasification system for these applications consists of an open top down draft reburn reactor lined with ceramic. Necessary cooling and cleaning systems are incorporated in the package to meet the end use requirements. The other elements included are the fuel conveyor, water treatment plant for recirculating the cooling water and adequate automation to start, shut down and control the operations of the gasifier system. Drying of marigold flower, a low temperature application is considered to replace diesel fuel in the range of 125-150 l h -1 . Gas from the 500 kg h -1 , gasifier system is piped into the producer gas burners fixed in the combustion chamber with the downstream process similar to the diesel burner. The high temperature application is for a heat treatment furnace in the temperature range of 873-1200 K. A 300 kg h -1 of biomass gasifier replaces 2000 l of diesel or LDO per day completely. The novelty of this package is the use of one gasifier to energize 16 burners in the 8 furnaces with different temperature requirements. The system operates over 140 h per week on a nearly nonstop mode and over 4000 h of operation replacing fossil fuel completely. The advantage of bioenergy package towards the economic and environmental considerations is presented

Pressured fluidized-bed gasification experiments with wood, peat and coal at VTT in 1991-1992. Test facilities and gasification experiments with sawdust

Energy Technology Data Exchange (ETDEWEB)

Kurkela, E; Staahlberg, P; Laatikainen, J [Technical Research Centre of Finland, Espoo (Finland). Lab. of Fuel and Process Technology

1994-12-31

Fluidized-bed air gasification of Finnish pine saw dust was studied in the PDU-scale test facilities of VTT to support the development of simplified integrated gasification combined-cycle processes by providing new information on the formation and behaviour of different gas impurities in wood gasification. The gasifier was operated at 4-5 bar pressure and at 880-1 020 deg C Product gas was cleaned by ceramic candle filters operated at 490-715 deg C. Concentrations of tars, fixed nitrogen species and vapour-phase alkali metals were determined in different operating conditions. Carbon conversion exceeded 95 deg C in all test periods although the gasifier was operated without recycling the cyclone or filter fines back to the reactor. However, at the gasification temperature of 880-900 deg C more than 5 deg C of the wood carbon was converted to tars. The total concentration of tars (compounds heavier than benzene) was reduced from 6 000 to 3 000 mg/m{sup 3}n by increasing the gasification temperature from 880 deg C to 1 000 deg C. The expected catalytic effects of calcium on tar decomposition could not be achieved in these experiments by feeding coarse dolomite into the bed. The use of sand or aluminium oxide as an inert bed material did neither lead to any decrease in tar concentrations. However, the tar concentrations were dramatically reduced in the cogasification experiments, when a mixture of approximately 50 deg C/50 deg C wood and coal was used as the feed stock. Wood nitrogen was mainly converted into ammonia, while the concentrations of HCN and organic nitrogen containing compounds were very low

Pressured fluidized-bed gasification experiments with wood, peat and coal at VTT in 1991-1992. Test facilities and gasification experiments with sawdust

Energy Technology Data Exchange (ETDEWEB)

Kurkela, E.; Staahlberg, P.; Laatikainen, J. [Technical Research Centre of Finland, Espoo (Finland). Lab. of Fuel and Process Technology

1993-12-31

Fluidized-bed air gasification of Finnish pine saw dust was studied in the PDU-scale test facilities of VTT to support the development of simplified integrated gasification combined-cycle processes by providing new information on the formation and behaviour of different gas impurities in wood gasification. The gasifier was operated at 4-5 bar pressure and at 880-1 020 deg C Product gas was cleaned by ceramic candle filters operated at 490-715 deg C. Concentrations of tars, fixed nitrogen species and vapour-phase alkali metals were determined in different operating conditions. Carbon conversion exceeded 95 deg C in all test periods although the gasifier was operated without recycling the cyclone or filter fines back to the reactor. However, at the gasification temperature of 880-900 deg C more than 5 deg C of the wood carbon was converted to tars. The total concentration of tars (compounds heavier than benzene) was reduced from 6 000 to 3 000 mg/m{sup 3}n by increasing the gasification temperature from 880 deg C to 1 000 deg C. The expected catalytic effects of calcium on tar decomposition could not be achieved in these experiments by feeding coarse dolomite into the bed. The use of sand or aluminium oxide as an inert bed material did neither lead to any decrease in tar concentrations. However, the tar concentrations were dramatically reduced in the cogasification experiments, when a mixture of approximately 50 deg C/50 deg C wood and coal was used as the feed stock. Wood nitrogen was mainly converted into ammonia, while the concentrations of HCN and organic nitrogen containing compounds were very low

Effect of reverse Boudouard reaction catalyst on the performance of solid oxide carbon fuel cells integrated with a dry gasifier

International Nuclear Information System (INIS)

Kim, Sun-Kyung; Mehran, Muhammad Taqi; Mushtaq, Usman; Lim, Tak-Hyoung; Lee, Jong-Won; Lee, Seung-Bok; Park, Seok-Joo; Song, Rak-Hyun

2016-01-01

Highlights: • The addition of K_2CO_3 catalyst in carbon fuel improves the performance of SO-CFC. • Thermal and electrochemical analyses done to elucidate the catalytic enhancement. • Material characterization of SO-CFC performed after long-term degradation test. - Abstract: A solid oxide carbon fuel cell (SO-CFC) integrated with a dry gasifier was operated on activated carbon fuel and the effect of adding a reverse Boudouard gasification catalyst on the performance and long-term operation characteristics of the SO-CFC was investigated. The reactivity of the carbon fuels for the Boudouard gasification reaction was analyzed by a thermal analysis at various operating conditions. The SO-CFC was then operated on gasified fuel gas consisting of CO_2 and CO obtained from the integrated dry gasifier. The SO-CFC operated on activated carbon fuel with 5 wt.% K_2CO_3 achieved a maximum power density of 202, 262, and 271 mW/cm"2 at 750, 800, and 850 °C, respectively; the SO-CFC fueled with activated carbon fuel without a catalyst meanwhile yielded maximum power density of 168 mW/cm"2 at 850 °C. By using electrochemical impedance spectroscopy, the effect of adding the catalyst on the gasification products and subsequently on the performance of the SO-CFC was studied. A long-term degradation test was conducted by continuously operating the SO-CFC at 50 mA/cm"2 for 518 h at 750 °C. During the long-term degradation test, the average degradation rate of the SO-CFC was found to be 183 mV/kh. The post-mortem SEM and XRD analyses of the SO-CFC after the long-term test revealed the presence of carbon deposits and oxidation of Ni at the anode, causing a relatively higher degree of degradation in the SO-CFC integrated with the dry gasifier during the long-term operation. The addition of the K_2CO_3 based dry gasification catalyst significantly enhances the performance of the SO-CFC integrated with dry gasification, but during long-term operation, the degradation rate is found

Social, environmental and resource impact of wood gasification on isolated communities. Part 1

Energy Technology Data Exchange (ETDEWEB)

1977-01-01

The adequacy of forest resources and the social and environmental consequences of wood gasification on 15 northern communities that are serviced by diesel electric generators was assessed. Projections are based on the operation of the B.C. Research wood gasifier, with a gasifier supporting a 250 KW generator expected to need 750,000 lb. dry wood/year at 20% average load. Assuming that forest resources are harvested on a sustained yield basis and that wastewood is used, forest resources appear adequate to supply a small wood gasification plant (4 million BTUs/hour) for at least 50 years in each community. The social consequences are expected to be largely positive and the potential environmental impact minimal. Each plant would require two full-time and two part-time employees. The listed recommendations include a careful choice of harvesting and gasifier sites and suggested further studies, particularly on the six communities north of latitude 57 degrees where forest volume information is inadequate. Guidelines are given for the protection of the environment.

Performance prediction and validation of equilibrium modeling for gasification of cashew nut shell char

Directory of Open Access Journals (Sweden)

M. Venkata Ramanan

2008-09-01

Full Text Available Cashew nut shell, a waste product obtained during deshelling of cashew kernels, had in the past been deemed unfit as a fuel for gasification owing to its high occluded oil content. The oil, a source of natural phenol, oozes upon gasification, thereby clogging the gasifier throat, downstream equipment and associated utilities with oil, resulting in ineffective gasification and premature failure of utilities due to its corrosive characteristics. To overcome this drawback, the cashew shells were de-oiled by charring in closed chambers and were subsequently gasified in an autothermal downdraft gasifier. Equilibrium modeling was carried out to predict the producer gas composition under varying performance influencing parameters, viz., equivalence ratio (ER, reaction temperature (RT and moisture content (MC. The results were compared with the experimental output and are presented in this paper. The model is quite satisfactory with the experimental outcome at the ER applicable to gasification systems, i.e., 0.15 to 0.30. The results show that the mole fraction of (i H2, CO and CH4 decreases while (N2 + H2O and CO2 increases with ER, (ii H2 and CO increases while CH4, (N2 + H2O and CO2 decreases with reaction temperature, (iii H2, CH4, CO2 and (N2 + H2O increases while CO decreases with moisture content. However at an equivalence ratio less than 0.15, the model predicts an unrealistic composition and is observed to be non valid below this ER.

Experimental investigation of small-scale gasification of woody biomass

Energy Technology Data Exchange (ETDEWEB)

Barrio, Maria

2002-05-01

A small-scale stratified down draft gasifier has been built and operated under stable conditions using wood pellets as fuel and air as gasification agent. The problems observed during the preliminary experiments have been described and explained; they are mainly related to the stability of the process. The stable operation of the gasifier has been characterised by the gas composition and the product gas tar and particle content. The biomass feeding rate has varied between 4,5 and 6,5 kg/h. The CO content of the product gas (23-26 % vol.) is higher than in similar gasifiers and the H{sub 2} content has been found to vary between 14 and 16 % vol. The tar content in the product gas (Ca. 3 g/Nm{sup 3}) is rather high compared with similar gasifiers. The temperature profile, together with other relevant parameters like the air-excess ratio, the air to fuel ratio and gas to fuel ratio have been calculated. The experiments show that the air excess ratio is rather constant, varying between 0,25 and 0,3. Experiments have been conducted with a gas engine using mixtures of CH{sub 4}, CO, H{sub 2}, CO{sub 2} and N{sub 2} as a fuel. NO{sub x} and CO emissions are analysed. The char gasification process has been studied in detail by means of Thermogravimetric Analysis. The study comprises the chemical kinetics of the gasification reactions of wood char in CO{sub 2} and H{sub 2}O, including the inhibition effect of CO and H{sub 2}. A kinetic model based on Langmuir-Hinshelwood kinetics has been found which relates the mass loss rate to the temperature, gas composition and degree of conversion for each reaction. The ratio CO/CO{sub 2} has been found to be a relevant parameter for reactivity. The gasification experiments in mixtures of CO{sub 2} and H{sub 2}O give reasons to believe that the rate of desorption for the complex C(O) varies depending on the gas mixture surrounding the char. It has been found that if the experimental data are obtained from separate H{sub 2}O/N{sub 2

Report on results of research. Basic studies on characteristics of coal char gasification under pressure; Sekitan char no kaatsuka ni okeru gas ka tokuseino kiso kenkyu seika hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1981-03-01

This paper explains basic studies on characteristics of coal char gasification under pressure. Hydro-gasification of coal needs as a gasifying agent a large amount of hydrogen, which is effectively produced by the water gasification of exhaust unreacted residual char. In fiscal 1975, gasification was tested on Taiheiyo coal carbonized char by an atmospheric fluidized gasifier of 28 mm bore. In fiscal 1976, experiment was conducted under pressure by fully improving the auxiliary safety equipment. The char and gas yield increased with higher pressure in pressurized carbonization by an autoclave. In fiscal 1977, clinker was successfully prevented by using quartz sand for a fluidized medium. In fiscal 1978, two-stage continuous gasification was examined. In fiscal 1979, correlation was determined between operation factors such as gasification pressure, temperature, etc., and clinker formation/char reactivity. An experiment was conducted for particle pop-out using a pressurized fluidized bed of 100 mm inner diameter, with the pop-out quantity found to be proportional to the 0.38th power of a pressure. A high pressure fluidized gasifier was built having a char processing capacity of 1 t/day, 20 atmospheric pressure, and an inner diameter of 100 mm. In fiscal 1980, this device was continuously operated, elucidating problems for the practicability. (NEDO)

Thermodynamic modeling of small scale biomass gasifiers: Development and assessment of the ''Multi-Box'' approach.

Science.gov (United States)

Vakalis, Stergios; Patuzzi, Francesco; Baratieri, Marco

2016-04-01

Modeling can be a powerful tool for designing and optimizing gasification systems. Modeling applications for small scale/fixed bed biomass gasifiers have been interesting due to their increased commercial practices. Fixed bed gasifiers are characterized by a wide range of operational conditions and are multi-zoned processes. The reactants are distributed in different phases and the products from each zone influence the following process steps and thus the composition of the final products. The present study aims to improve the conventional 'Black-Box' thermodynamic modeling by means of developing multiple intermediate 'boxes' that calculate two phase (solid-vapor) equilibriums in small scale gasifiers. Therefore the model is named ''Multi-Box''. Experimental data from a small scale gasifier have been used for the validation of the model. The returned results are significantly closer with the actual case study measurements in comparison to single-stage thermodynamic modeling. Copyright © 2016 Elsevier Ltd. All rights reserved.

Thermal valorization of post-consumer film waste in a bubbling bed gasifier

International Nuclear Information System (INIS)

Martínez-Lera, S.; Torrico, J.; Pallarés, J.; Gil, A.

2013-01-01

Highlights: • Film waste from packaging is a common waste, a fraction of which is not recyclable. • Gasification can make use of the high energy value of the non-recyclable fraction. • This waste and two reference polymers were gasified in a bubbling bed reactor. • This experimental research proves technical feasibility of the process. • It also analyzes impact of composition and ER on the performance of the plant. - Abstract: The use of plastic bags and film packaging is very frequent in manifold sectors and film waste is usually present in different sources of municipal and industrial wastes. A significant part of it is not suitable for mechanical recycling but could be safely transformed into a valuable gas by means of thermal valorization. In this research, the gasification of film wastes has been experimentally investigated through experiments in a fluidized bed reactor of two reference polymers, polyethylene and polypropylene, and actual post-consumer film waste. After a complete experimental characterization of the three materials, several gasification experiments have been performed to analyze the influence of the fuel and of equivalence ratio on gas production and composition, on tar generation and on efficiency. The experiments prove that film waste and analogue polymer derived wastes can be successfully gasified in a fluidized bed reactor, yielding a gas with a higher heating value in a range from 3.6 to 5.6 MJ/m 3 and cold gas efficiencies up to 60%

Gasification in petroleum refinery of 21. century; La gazeification dans la raffinerie du petrole du 21. siecle

Energy Technology Data Exchange (ETDEWEB)

Furimsky, E. [IMAF Group, Ottawa, Ontario (Canada)

1999-07-01

The worldwide trends in the crude oil supply indicate a continuous increase of the heavy crudes. The increase in the yield of distillation residues is complemented by an increase in their sulfur content. Additional distillates are produced by upgrading the residues. The upgrading step generates final residues, such as visbreaking tar, coke and asphalt which are produced by visbreaking, coking and de-asphalting, respectively. The final residues can be converted to usable products such as hydrogen, steam, electricity, ammonia and chemicals. For this purpose, gasification has emerged as the technology of choice because of its superior environmental performance when compared with the competing means for residue utilization. Also, refinery sludges can be co-gasified with the final residues and as such, be converted to usable products. If integrated with the petroleum refinery, gasification can diminish any environmental problems associated with residue and sludge disposal. The economic indicators of the refinery can improve as well. The trends in deregulation of the power market enable petroleum refineries to enter this lucrative market either alone or in a partnership with the utilities. The potential of co-production of chemicals and steam with electricity offers the flexibility to respond to market demands. Gasification technology is commercially proven. Among several types, entrained bed gasifiers are the gasifiers of choice. A number of commercial projects in Europe, Asia and United States use a gasifier employing either a slurry feeding system or a dry feeding system. (author)

Conditions for testing the corrosion rates of ceramics in coal gasification systems

Energy Technology Data Exchange (ETDEWEB)

Hurley, J.P.; Nowok, J.W. [Univ. of North Dakota, Grand Forks, ND (United States)

1996-08-01

Coal gasifier operating conditions and gas and ash compositions affect the corrosion rates of ceramics used for construction in three ways: (1) through direct corrosion of the materials, (2) by affecting the concentration and chemical form of the primary corrodents, and (3) by affecting the mass transport rate of the primary corrodents. To perform an accurate corrosion test on a system material, the researcher must include all relevant corrodents and simulate conditions in the gasifier as closely as possible. In this paper, the authors present suggestions for conditions to be used in such corrosion tests. Two main types of corrosion conditions are discussed: those existing in hot-gas cleanup systems where vapor and dry ash may contribute to corrosion and those experienced by high-temperature heat exchangers and refractories where the main corrodent will be coal ash slag. Only the fluidized-bed gasification systems such as the Sierra Pacific Power Company Pinon Pine Power Project system are proposing the use of ceramic filters for particulate cleanup. The gasifier is an air-blown 102-MWe unit employing a Westinghouse{trademark} ceramic particle filter system operating at as high as 1100{degrees}F at 300 psia. Expected gas compositions in the filter will be approximately 25% CO, 15% H{sub 2}, 5% CO{sub 2}, 5% H{sub 2}O, and 50% N{sub 2}. Vapor-phase sodium chloride concentrations are expected to be 10 to 100 times the levels in combustion systems at similar temperatures, but in general the concentrations of the minor primary and secondary corrodents are not well understood. Slag corrosiveness will depend on its composition as well as viscosity. For a laboratory test, the slag must be in a thermodynamically stable form before the beginning of the corrosion test to assure that no inappropriate reactions are allowed to occur. Ideally, the slag would be flowing, and the appropriate atmosphere must be used to assure realistic slag viscosity.

Three-stage steady-state model for biomass gasification in a dual circulating fluidized-bed

International Nuclear Information System (INIS)

Nguyen, Thanh D.B.; Ngo, Son Ich; Lim, Young-Il; Lee, Jeong Woo; Lee, Uen-Do; Song, Byung-Ho

2012-01-01

Highlights: ► Steam gasification of woodchips is examined in dual circulating fluidized-bed (DFB). ► We develop a three-stage model (TSM) for process performance evaluation. ► Effect of gasification temperature and steam to fuel ratio is investigated. ► Several effective operating conditions are found by parametric study. - Abstract: A three-stage steady state model (TSM) was developed for biomass steam gasification in a dual circulating fluidized-bed (DFB) to calculate the composition of producer gas, carbon conversion, heat recovery, cost efficiency, and heat demand needed for the endothermic gasification reactions. The model was divided into three stages including biomass pyrolysis, char–gas reactions, and gas–phase reaction. At each stage, an empirical equation was estimated from experimental data. It was assumed that both unconverted char and additional fuel were completely combusted at 950 °C in the combustor (riser) and the heat required for gasification reactions was provided by the bed material (silica sand). The model was validated with experimental data taken from the literature. The parametric study of the gasification temperature (T) and the steam to fuel ratio (γ) was then carried out to evaluate performance criteria of a 1.8 MW DFB gasifier using woodchips as a feedstock for the electric power generation. Effective operating conditions of the DFB gasifier were proposed by means of the contour of the solid circulation ratio, the heat recovery, the additional fuel ratio and the cost efficiency with respect to T and γ.

Development of standardized air-blown coal gasifier/gas turbine concepts for future electric power systems

Energy Technology Data Exchange (ETDEWEB)

1990-07-01

CRS Sirrine (CRSS) is evaluating a novel IGCC process in which gases exiting the gasifier are burned in a gas turbine combustion system. The turbine exhaust gas is used to generate additional power in a conventional steam generator. This results in a significant increase in efficiency. However, the IGCC process requires development of novel approaches to control SO{sub 2} and NO{sub x} emissions and alkali vapors which can damage downstream turbine components. Ammonia is produced from the reaction of coal-bound nitrogen with steam in the reducing zone of any fixed bed coal gasifier. This ammonia can be partially oxidized to NO{sub x} when the product gas is oxidized in a gas turbine combustor. Alkali metals vaporize in the high-temperature combustion zone of the gasifier and laser condense on the surface of small char or ash particles or on cooled metal surfaces. It these alkali-coated materials reach the gas turbine combustor, the alkali will revaporize condense on turbine blades and cause rapid high temperature corrosion. Efficiency reduction will result. PSI Technology Company (PSIT) was contracted by CRSS to evaluate and recommend solutions for NO{sub x} emissions and for alkali metals deposition. Various methods for NO{sub x} emission control and the potential process and economic impacts were evaluated. This included estimates of process performance, heat and mass balances around the combustion and heat transfer units and a preliminary economic evaluation. The potential for alkali metal vaporization and condensation at various points in the system was also estimated. Several control processes and evaluated, including an order of magnitude cost for the control process.

Entrained-flow gasification at elevated pressure: Volume 1: Final technical report, March 1, 1985-April 30,1987

Energy Technology Data Exchange (ETDEWEB)

Hedman, P.O.; Smoot, L.D.; Smith, P.J.; Blackham, A.U.

1987-10-15

The general purpose of this research program was to develop a basic understanding of the physical and chemical processes in entrained coal gasification and to use the results to improve and evaluate an entrained gasification computer model. The first task included the collection and analysis of in-situ gasifier data at elevated pressures with three coal types (North Dakota lignite, Wyoming subbituminous and Illinois bituminous), the design, construction, and testing of new coal/oxygen/steam injectors with a fourth coal type (Utah bituminous), the collection of supporting turbulent fluid dynamic (LDV) data from cold-flow studies, and the investigation of the feasibility of using laser-based (CARS) daignostic instruments to make measurements in coal flames. The second task included improvements to the two-dimensional gasifier submodels, tabulation and evaluation of new coal devolatilization and char oxidation data for predictions, fundamental studies of turbulent particle dispersion, the development of improved numerical methods, and validation of the comprehensive model through comparison of predictions with experimental results. The third task was to transfer technical advances to industry and to METC through technical seminars, production of a detailed data book, code placement, and publication of results. Research results for these three tasks are summarized briefly here and presented in detail in the body of the report and in supporting references. 202 refs., 73 figs., 23 tabs.

Steam gasification of oil palm trunk waste for clean syngas production

International Nuclear Information System (INIS)

Nipattummakul, Nimit; Ahmed, Islam I.; Kerdsuwan, Somrat; Gupta, Ashwani K.

2012-01-01

Highlights: ► Initial high values of syngas flow rate are attributed to rapid devolatilization. ► Over 50% of syngas generated was obtained during the first five minutes of the process. ► Increase in steam flow rate resulted in reduced gasification time. ► Variation in steam flow rate slightly affected the apparent thermal efficiency. ► Oil palm yielded more energy than that from mangrove wood, paper and food waste. -- Abstract: Waste and agricultural residues offer significant potential for harvesting chemical energy with simultaneous reduction of environmental pollution, providing carbon neutral (or even carbon negative) sustained energy production, energy security and alleviating social concerns associated with the wastes. Steam gasification is now recognized as one of the most efficient approaches for waste to clean energy conversion. Syngas generated during the gasification process can be utilized for electric power generation, heat generation and for other industrial and domestic uses. In this paper results obtained from the steam assisted gasification of oil palm trunk waste are presented. A batch type gasifier has been used to examine the syngas characteristics from gasification of palm trunk waste using steam as the gasifying agent. Reactor temperature was fixed at 800 °C. Results show initial high values of syngas flow rate, which is attributed to rapid devolatilization of the sample. Approximately over 50% of the total syngas generated was obtained during the first five minutes of the process. An increase in steam flow rate accelerated the gasification reactions and resulted in reduced gasification time. The effect of steam flow rate on the apparent thermal efficiency has also been investigated. Variation in steam flow rate slightly affected the apparent thermal efficiency and was found to be very high. Properties of the syngas obtained from the gasification of oil palm trunk waste have been compared to other samples under similar operating

Validation of Continuous CHP Operation of a Two-Stage Biomass Gasifier

DEFF Research Database (Denmark)

Ahrenfeldt, Jesper; Henriksen, Ulrik Birk; Jensen, Torben Kvist

2006-01-01

The Viking gasification plant at the Technical University of Denmark was built to demonstrate a continuous combined heat and power operation of a two-stage gasifier fueled with wood chips. The nominal input of the gasifier is 75 kW thermal. To validate the continuous operation of the plant, a 9-day...... measurement campaign was performed. The campaign verified a stable operation of the plant, and the energy balance resulted in an overall fuel to gas efficiency of 93% and a wood to electricity efficiency of 25%. Very low tar content in the producer gas was observed: only 0.1 mg/Nm3 naphthalene could...... be measured in raw gas. A stable engine operation on the producer gas was observed, and very low emissions of aldehydes, N2O, and polycyclic aromatic hydrocarbons were measured....

Emission characterization for a down draft gasifier

Energy Technology Data Exchange (ETDEWEB)

Alves, Charles Denys da Luz; Nogueira, Manoel Fernandes Martins [Federal University of Para (UFPA), Belem, PA (Brazil). Lab. de Engenharia Mecanica], E-mail: mfmn@ufpa.br

2010-07-01

Gasification is the thermal-chemical conversion of biomass into combustible gas, which can be used as combustion fuel in internal combustion motors or syngas with applications across the chemical industry. To check the performance of a gasifier one needs to quantify the contained energy in the produced gas as well as the quantity of produced carbon for the calculation of mean energy efficiency and the carbon conversion factor of the gas using experimentally obtained data. Energy efficiency is quantified value that describes the relationship between the respective quantities of energy contained in the biomass used and the gas produced, in the same sense, the carbon conversion is a quantity of carbonaceous compounds present in used biomass and the amount of carbon in the produced gas. The present document evaluates the energy efficiency and the carbon conversion factor of a prototype model of a downdraft gasifier from India that was modified by a local company. The nominal parameters of the gasifier's function are as follows: gas production capacity running on 45 kW, biomass consumption (acai seeds) of 15 kg/h. The gasifier dimensions are as follows: diameter of 150 mm and height of 2000 mm. The energy efficiency and the carbon conversion rate are quantified, the pressure loss due to the bed reactor and the temperature of the gases are also measured at the reactor exit; the tar, particle composite and non-condensable gas (CO, CO{sub 2}, CH{sub 4}, SO{sub 2}, N{sub 2} e NO{sub x}) concentrations were measured in the produced gas at the cleaning process. (author)

Analytical characterization of an industrial waste treated by gasification

Energy Technology Data Exchange (ETDEWEB)

Washington, M.D.; Larsen, D.W.; Manahan, S.E. [University of Missouri-St. Louis, St. Louis, MO (United States). Chemistry Dept.

1999-04-15

Previous studies have shown that an effective general treatment for hazardous wastes is sorption of the waste onto a specially prepared, macroporous coal char followed by gasification of the mixture in reverse mode. In the present study, an industrial waste comprised of styrene manufacturing and petroleum byproducts was gasified, and the waste, coal, virgin char, and char/waste mixture (before and after gasification) were examined by various instrumental methods, infrared, nuclear magnetic resonance, gas chromatography, gas chromatography/mass spectroscopy, scanning electron microscopy, and ultimate and proximate analyses, to determine which methods give useful information. The composition of the waste was found to be 38% water, 27% inorganic, and 35% organic. NMR showed that the organic components are a mixture of aliphatic and olefinic/aromatics. About 8% of the sludge is chromatographable and GC/MS revealed the presence of aromatics and polyaromatic hydrocarbons. Solid-state NMR showed that the sludge components are strongly immobilized on the char up to a 1:1 (wt:wt) ratio. SEM results showed changes in the char macroporous surface as waste is incorporated by the char and as the mixture is subsequently gasified. In addition, a portion of the elemental content of the char surface was revealed by energy dispersive (EDAX) measurements. IR photoaccoustic spectroscopy showed that peaks attributable to aqueous and organic fractions of the waste disappear upon gasification. 19 refs., 7 figs., 5 tabs.

Performance Evaluation of Throatless Gasifier Using Pine Needles as a Feedstock for Power Generation

Directory of Open Access Journals (Sweden)

Dhaundiyal Alok

2016-03-01

Full Text Available This paper deals with the performance evaluation of a throatless gasifier TG-SI-10E. Evaluation of the throatless gasifier was done in three streams, which were the thermal, design and economic aspects. It was tested with pine needles, derived from the Himalayan chir pine (Pinus roxburghii. A non-isokinetic sampling technique was used for measuring the tar and dust contents. The carbon dioxide and carbon monoxide emission at the exhaust of engine was in the range of 12.8% and 0.1-0.5% respectively. The maximum temperature of producer gas measured at the outlet of the gasifier was 505 °C. The specific biomass consumption rate of pine needles was calculated to be 1.595 kg/kWh (electrical. Specific gasification rate for the given design was found to be 107 kg/m2h. Economic evaluation was based on direct tax incidence.

Effects of upgrading systems on energy conversion efficiency of a gasifier - fuel cell - gas turbine power plant

International Nuclear Information System (INIS)

Pedrazzi, Simone; Allesina, Giulio; Tartarini, Paolo

2016-01-01

Highlights: • An advanced gasifier-SOFC-MGT system is modeled. • An overall electrical efficiency of 32.81% is reached. • Influence of all the sub-system modeled on the power plant efficiency is discussed. • Compression storage of syngas is taken into account. - Abstract: This work focuses on a DG-SOFC-MGT (downdraft gasifier - solid oxide fuel cell - micro gas turbine) power plant for electrical energy production and investigates two possible performance-upgrading systems: polyphenylene oxide (PPO) membrane and zeolite filters. The first is used to produce oxygen-enriched air used in the reactor, while the latter separates the CO_2 content from the syngas. In order to prevent power plant shutdowns during the gasifier reactor scheduled maintenance, the system is equipped with a gas storage tank. The generation unit consists of a SOFC-MGT system characterized by higher electrical efficiency when compared to conventional power production technology (IC engines, ORC and EFGT). Poplar wood chips with 10% of total moisture are used as feedstock. Four different combinations with and without PPO and zeolite filtrations are simulated and discussed. One-year energy and power simulation were used as basis for comparison between all the cases analyzed. The modeling of the gasification reactions gives results consistent with literature about oxygen-enriched processes. Results showed that the highest electrical efficiency obtained is 32.81%. This value is reached by the power plant equipped only with PPO membrane filtration. Contrary to the PPO filtering, zeolite filtration does not increase the SOFC-MGT unit performance while it affects the energy balance with high auxiliary electrical consumption. This solution can be considered valuable only for future work coupling a CO_2 sequestration system to the power plant.

Design of novel DME/methanol synthesis plants based on gasification of biomass

DEFF Research Database (Denmark)

Clausen, Lasse Røngaard

-scale DME plants based on gasification of torrefied biomass. 2. Small-scale DME/methanol plants based on gasification of wood chips. 3. Alternative methanol plants based on electrolysis of water and gasification of biomass. The plants were modeled by using the component based thermodynamic modeling...... why the differences, in biomass to DME/methanol efficiency, between the small-scale and the large-scale plants, showed not to be greater, was the high cold gas efficiency of the gasifier used in the small-scale plants (93%). By integrating water electrolysis in a large-scale methanol plant, an almost...... large-scale DME plant) to 63%, due to the relatively inefficient electrolyser....

Gasification from waste organic materials

Directory of Open Access Journals (Sweden)

Santiago Ramírez Rubio

2011-09-01

Full Text Available This article describes the fixed bed biomass gasifier operation designed and built by the Clean Development Mechanisms and Energy Management research group, the gasifier equipment and the measurement system. The experiment involved agro-industrial residues (biomass such wood chips, coconut shell, cocoa and coffee husk; some temperatures along the bed, its pressure, inlet air flow and the percentage of carbon monoxide and carbon dioxide in the syngas composition were measured. The test results showed that a fuel gas was being obtained which was suitable for use with an internal combustion engine for generating electricity because more carbon monoxide than carbon dioxide was being obtained during several parts of the operation. The gasification experimentation revealed that a gasifier having these characteristics should be ideal for bringing energy to areas where it is hard to obtain it (such as many rural sites in Latin-America or other places where large amounts of agro-industrial wastes are produced. Temperatures of around 1,000°C were obtained in the combustion zone, generating a syngas having more than 20% carbon monoxide in its composition, thereby leading to obtaining combustible gas.

PNNL Coal Gasification Research

Energy Technology Data Exchange (ETDEWEB)

Reid, Douglas J.; Cabe, James E.; Bearden, Mark D.

2010-07-28

This report explains the goals of PNNL in relation to coal gasification research. The long-term intent of this effort is to produce a syngas product for use by internal Pacific Northwest National Laboratory (PNNL) researchers in materials, catalysts, and instrumentation development. Future work on the project will focus on improving the reliability and performance of the gasifier, with a goal of continuous operation for 4 hours using coal feedstock. In addition, system modifications to increase operational flexibility and reliability or accommodate other fuel sources that can be used for syngas production could be useful.

Low-Cost Syngas Shifting for Remote Gasifiers: Combination of CO2 Adsorption and Catalyst Addition in a Novel and Simplified Packed Structure

Directory of Open Access Journals (Sweden)

Ricardo A. Narváez C.

2018-02-01

Full Text Available This paper presents the technical validation of a novel, low-complexity alternative based on the inclusion of a patented (IEPI-MU-2016-185 packed bed for improving the performance of remote, small-scale gasification facilities. This study was carried out in an updraft, atmospheric-pressure gasifier, outfitted with a syngas reflux line, air and oxygen feed, and an upper packed-bed coupled to the gasification unit to improve the syngas quality by catalytic treatment and CO2 adsorption. The experimental facility is located in the rural community San Pedro del Laurel, Ecuador. Gasification experiments, with and without packed material in the upper chamber, were performed to assess its effect on the syngas quality. The assessment revealed that the packed material increases the carbon monoxide (CO content in the syngas outlet stream while carbon dioxide (CO2 was reduced. This option appears to be a suitable and low-complexity alternative for enhancing the content of energy vectors of syngas in gasification at atmospheric pressure since CO/CO2 ratios of 5.18 and 3.27 were achieved against reported values of 2.46 and 0.94 for operations which did not include the addition of packed material. It is concluded that the upper packed-bed is an active element able to modify syngas characteristics since CO2 content was reduced.

Research results of sewage sludge and waste oil disposal by entrained bed gasification

Energy Technology Data Exchange (ETDEWEB)

Schingnitz, M.; Goehler, P.; Wenzel, W.; Seidel, W. (Noell-DBI Energie- und Entsorgungstechnik GmbH, Freiberg (Germany))

1992-01-01

Presents results of gasifying sewage sludge and waste oil with the GSP technology, developed by the Freiberg Fuel Institute (FRG). The GSP reactor was developed in 1976 for gasification of pulverized brown coal. An industrial reactor of this design operated for over 5 years with a total coal throughput of more than 300,000 t. The design of the gasification generator and the flowsheet of a 3 MW experimental pilot plant for waste gasification are presented. The PCB content in the gasification sludge is 6.14 mg/kg, in waste oil - 160 mg/kg. Gasification takes place at high temperatures of more than 1,400 C for complete destruction of toxic pollutants. Gasification results compare composition of raw gas produced by gasification of brown coal, sewage sludge and waste oil. A detailed list of content of pollutants (PCDD, PCDF, PAH, dioxin and furan) in the gasification gas, in process waters and in solid residue of the process water is provided. It is concluded that the GSP gasification process is suitable for safe disposal of waste with toxic content. 3 refs.

Gasification biochar as a valuable by-product for carbon sequestration and soil amendment

International Nuclear Information System (INIS)

Hansen, Veronika; Müller-Stöver, Dorette; Ahrenfeldt, Jesper; Holm, Jens Kai; Henriksen, Ulrik Birk; Hauggaard-Nielsen, Henrik

2015-01-01

Thermal gasification of various biomass residues is a promising technology for combining bioenergy production with soil fertility management through the application of the resulting biochar as soil amendment. In this study, we investigated gasification biochar (GB) materials originating from two major global biomass fuels: straw gasification biochar (SGB) and wood gasification biochar (WGB), produced by a Low Temperature Circulating Fluidized Bed gasifier (LT-CFB) and a TwoStage gasifier, respectively, optimized for energy conversion. Stability of carbon in GB against microbial degradation was assessed in a short-term soil incubation study and compared to the traditional practice of direct incorporation of cereal straw. The GBs were chemically and physically characterized to evaluate their potential to improve soil quality parameters. After 110 days of incubation, about 3% of the added GB carbon was respired as CO 2 , compared to 80% of the straw carbon added. The stability of GB was also confirmed by low H/C and O/C atomic ratios with lowest values for WGB (H/C 0.12 and O/C 0.10). The soil application of GBs exhibited a liming effect increasing the soil pH from ca 8 to 9. Results from scanning electron microscopy and BET analyses showed high porosity and specific surface area of both GBs, indicating a high potential to increase important soil quality parameters such as soil structure, nutrient and water retention, especially for WGB. These results seem promising regarding the possibility to combine an efficient bioenergy production with various soil aspects such as carbon sequestration and soil quality improvements. - Highlights: • Biomass gasification can combine efficient bioenergy production with valuable biochar residuals for soil improvements. • The two investigated gasification biochars are recalcitrant indicating soil carbon sequestration potential. • Gasification biochars are potential soil improvers due to high specific surface area, liming effect

Exergy analysis of thermochemical ethanol production via biomass gasification and catalytic synthesis

NARCIS (Netherlands)

van der Heijden, H.H.J.L.; Ptasinski, K.J.

2012-01-01

In this paper an exergy analysis of thermochemical ethanol production from biomass is presented. This process combines a steam-blown indirect biomass gasification of woody feedstock, with a subsequent conversion of produced syngas into ethanol. The production process involves several process

Electric energy generation using biomass gasification; Generacion de energia electrica a partir de la gasificacion de biomassa

Energy Technology Data Exchange (ETDEWEB)

Ruiz, J.; Arauzo, J.; Gonzalo, Alberto; Sanchez, Jose Luis [Universidad de Zaragoza, Aragon (Spain). Inst. de Investigacion. Grupo de Procesos Termoquimicos; Rocha, J.D. [Universidade Estadual de Campinas (UNICAMP), Campinas, SP (Brazil). Nucleo Interdisciplinar de Planejamento Energetico (NIPE); Mesa Perez, J.M. [Bioware Tecnologia, Campinas, SP (Brazil)

2004-07-01

Gasification experiments have been carried out with a atmospheric pressure down draft gasifier of a capacity of 250 kg/h of biomass. Biomass used have been almond shells and olive cut. Results obtained show a similar behaviour in gas composition with two biomass. A small fraction of the generated gas from the gasifier has been fed to a small generator of 4 kV A. The gas has been previously cleaned and dried by means of a scrubber and a condenser, to remove tar products. The generator has been operated with a great stability without any modification, and energy generated with gas from gasification are relatively close to the values obtained with conventional fuels such as gasoline or commercial butane. (author)

Numerical simulation of a 200 kW down draft gasifier using acai seed (Euterpe oleracea mart.) as fuel

Energy Technology Data Exchange (ETDEWEB)

Itai, Y.; Rocha, H.M.Z. [Universidade Federal do Para (UFPA), Belem, PA (Brazil). Faculdade de Engenharia Mecanica]. E-mails: yuuitai@ufpa.br; hendrick@ufpa.br; Brasil, A.M. [Universidade Federal do Para (UFPA), Belem, PA (Brazil). Faculdade de Engenharia Sanitaria e Ambiental]. E-mail: ambrasil@ufpa.br; Malico, I. [Universidade de Evora (Portugal)]. E-mail: imbm@uevora.pt

2008-07-01

In this work a thermochemical equilibrium model for downdraft gasifiers has been proposed. The model was compared to the model developed in Gordon and McBride (1994). The properties such as efficiency of cold gas, LHV and temperature of an Amazonian biomass Euterpe olearacea Mart. was simulated. The numerical simulations aimed the maximization of H{sub 2} and CH{sub 4} in a gasification process. The model simulated numerically the influence of the gasifying relative fuel/air ratio and the biomass moisture content on the syngas composition. Two values of moisture content 33% and 37.5% were suggested for the gasification of acai seed for the maximization of the H{sub 2} and CH{sub 4} concentrations in a range of the equivalence ratio, {phi}, between 2.3 and 4. The results also showed that to achieve the maximization of CH{sub 4} with {phi} = 4 the reaction temperature drops in average of 35.44%. (author)

Chemical-Looping Combustion and Gasification of Coals and Oxygen Carrier Development: A Brief Review

Directory of Open Access Journals (Sweden)

Ping Wang

2015-09-01

Full Text Available Chemical-looping technology is one of the promising CO2 capture technologies. It generates a CO2 enriched flue gas, which will greatly benefit CO2 capture, utilization or sequestration. Both chemical-looping combustion (CLC and chemical-looping gasification (CLG have the potential to be used to generate power, chemicals, and liquid fuels. Chemical-looping is an oxygen transporting process using oxygen carriers. Recently, attention has focused on solid fuels such as coal. Coal chemical-looping reactions are more complicated than gaseous fuels due to coal properties (like mineral matter and the complex reaction pathways involving solid fuels. The mineral matter/ash and sulfur in coal may affect the activity of oxygen carriers. Oxygen carriers are the key issue in chemical-looping processes. Thermogravimetric analysis (TGA has been widely used for the development of oxygen carriers (e.g., oxide reactivity. Two proposed processes for the CLC of solid fuels are in-situ Gasification Chemical-Looping Combustion (iG-CLC and Chemical-Looping with Oxygen Uncoupling (CLOU. The objectives of this review are to discuss various chemical-looping processes with coal, summarize TGA applications in oxygen carrier development, and outline the major challenges associated with coal chemical-looping in iG-CLC and CLOU.

Production of methanol/DME from biomass

DEFF Research Database (Denmark)

Ahrenfeldt, Jesper; Henriksen, Ulrik Birk; Münster-Swendsen, Janus

In this project the production of DME/methanol from biomass has been investigated. Production of DME/methanol from biomass requires the use of a gasifier to transform the solid fuel to a synthesis gas (syngas) - this syngas can then be catalytically converted to DME/methanol. Two different gasifier...... cleaning. This was proved by experiments. Thermodynamic computer models of DME and methanol plants based on using the Two-Stage Gasification concept were created to show the potential of such plants. The models showed that the potential biomass to DME/methanol + net electricity energy efficiency was 51...... gasification, but little information exists on using these types of gasifiers for biomass gasification. The experiments performed provided quantitative data on product and gas composition as a function of operation conditions. Biomass can be gasified with less oxygen consumption compared to coal. The organic...

Energetic, ecologic and fluid-dynamic analysis of a fluidized bed gasifier operating with sugar cane bagasse

International Nuclear Information System (INIS)

Diniz Filho, Paulo Tasso; Silveira, Jose Luz; Tuna, Celso Eduardo; Lamas, Wendell de Queiroz

2013-01-01

This work aims to study the thermodynamic, ecological and fluid-dynamic aspects of a circulating fluidized bed gasifier using sugar cane bagasse as biomass, in order to estimate a model of its normal operation. In the initial stage was analysed the composition of biomass selected (sugar cane bagasse) and its lower heating value (LHV) was calculated. The energy balance of the gasifier was done, being the volumetric flow of air, synthesis gas and biomass estimated. Also the power produced by this gasifier was theoretically estimated. Then the circulating fluidized bed gasifier was designed for operation with approximately 100 kg/h of processed biomass. Cross-sectional area of the reactor, feeder size, diameter of the exit zone of the gases and minimum height of the expanded bed were selected. Some bed gasifier hydrodynamic factors were also studied. The minimum fluidization velocity, fluidization terminal velocity, and average fluidizing velocity were calculated, in order to understand the fluid-dynamic behaviour of gasification of this fuel. It was obtained a theoretical model that can support a possible prototype of circulating fluidized bed gasifier biomass. Finally, there were studied the ecological aspects of the gasifier, through an overall methodology. Ecological efficiencies were estimated for two scenarios: first considering the carbon cycle and thereafter disregarding the carbon cycle. In both cases, it can be proved the ecological viability of the project. -- Highlights: • we develop a methodology to size a fluidized bed gasifier. • we validate this methodology comparing to a fixed bed gasifier values. • we aggregate ecological efficiency to this methodology

A general model for economics of biomass gasification technology in India

International Nuclear Information System (INIS)

Tripath, A.K.; Iyer, P.V.R.

1995-01-01

The utilisation of biomass through thermo-chemical conversion route for production of producer gas, is now an established technology in India. A wide range of standard designs of gasifiers are now commercially available in various capacities in India. Capacity range depends upon the mode of utilisation of the gasifiers i.e. 3 kW to 500 kW for electrical applications, 5 hp to 20 hp for mechanical applications and 0.015 million kCal/hr to 1.25 million kCal/hr for thermal applications. This paper presents an overview of the total cost involved in gasification process

Test of different biomass into the IISc open-top co-current gasifier

Energy Technology Data Exchange (ETDEWEB)

Giordano, P. [Xylowatt SA, Chatel-St-Denis (Switzerland); Hasler, P. [Verenum SA, Zuerich (Switzerland); Dasappa, S. [Indian Institute of Science, Combustion Gasification and Propulsion Laboratory, Bangalore (India)

2001-07-01

This report made for the Swiss Federal Office of Energy (SFOE) describes the efforts made to demonstrate the technical feasibility of combined heat and power generation using wood gasification. The report describes a project involving a small open-top gasifier based on a design realised by the Indian Institute of Science (IISc). The tests made with various wood fuels such as clean wood chips, waste-wood chips, pecan nut shells, crushed oak briquettes, wood pellets, coffee hull pellets and chicken litter pellets are described and the results of measurements made concerning particulate matter, tar and certain organic compounds are presented. The discussion of the results shows that certain types of biomass can easily be used as a fuel for the small gasifier whereas others, such as coffee hull pellets, are less suitable. The report suggests that other possible fuels, such as olive and apricot stones, sludge from waste water treatment plant or plastic residue from refuse treatment should be tested in the gasifier. These tests could also provide the opportunity of testing appropriate gas treatment equipment at the same time.

The potential for control of carbon dioxide emissions from integrated gasification/combined-cycle systems

Energy Technology Data Exchange (ETDEWEB)

Livengood, C.D.; Doctor, R.D.; Molburg, J.C.; Thimmapuram, P.; Berry, G.F.

1994-06-01

Initiatives to limit carbon dioxide (CO{sub 2}) emissions have drawn considerable interest to integrated gasification/combined-cycle (IGCC) power generation, a process that reduces CO{sub 2} production through efficient fuel used is amenable to CO{sub 2} capture. This paper presents a comparison of energy systems that encompass fuel supply, an IGCC system, CO{sub 2} recovery using commercial technologies, CO{sub 2} transport by pipeline, and land-based sequestering in geological reservoirs. The intent is to evaluate the energy-efficiency impacts of controlling CO{sub 2} in such systems and to provide the CO{sub 2} budget, or an to equivalent CO{sub 2}`` budget, associated with each of the individual energy-cycle steps. The value used for the ``equivalent CO{sub 2}`` budget is 1 kg/kWh CO{sub 2}. The base case for the comparison is a 457-MW IGCC system that uses an air-blown Kellogg-Rust-Westinghouse (KRW) agglomerating fluidized-bed gasifier, Illinois No. 6 bituminous coal, and in-bed sulfur removal. Mining, preparation, and transportation of the coal and limestone result in a net system electric power production of 454 MW with a 0.835 kg/kwh CO{sub 2} release rate. For comparison, the gasifier output is taken through a water-gas shift to convert CO to CO{sub 2} and then processed in a glycol-based absorber unit to recover CO{sub 2} Prior to the combustion turbine. A 500-km pipeline then transports the CO{sub 2} for geological sequestering. The net electric power production for the system with CO{sub 2} recovery is 381 MW with a 0.156 kg/kwh CO{sub 2} release rate.

CO-PRODUCTION OF HYDROGEN AND ELECTRICITY USING PRESSURIZED CIRCULATING FLUIDIZED BED GASIFICATION TECHNOLOGY

Energy Technology Data Exchange (ETDEWEB)

Zhen Fan

2006-05-30

Foster Wheeler has completed work under a U.S. Department of Energy cooperative agreement to develop a gasification equipment module that can serve as a building block for a variety of advanced, coal-fueled plants. When linked with other equipment blocks also under development, studies have shown that Foster Wheeler's gasification module can enable an electric generating plant to operate with an efficiency exceeding 60 percent (coal higher heating value basis) while producing near zero emissions of traditional stack gas pollutants. The heart of the equipment module is a pressurized circulating fluidized bed (PCFB) that is used to gasify the coal; it can operate with either air or oxygen and produces a coal-derived syngas without the formation of corrosive slag or sticky ash that can reduce plant availabilities. Rather than fuel a gas turbine for combined cycle power generation, the syngas can alternatively be processed to produce clean fuels and or chemicals. As a result, the study described herein was conducted to determine the performance and economics of using the syngas to produce hydrogen for sale to a nearby refinery in a hydrogen-electricity co-production plant setting. The plant is fueled with Pittsburgh No. 8 coal, produces 99.95 percent pure hydrogen at a rate of 260 tons per day and generates 255 MWe of power for sale. Based on an electricity sell price of $45/MWhr, the hydrogen has a 10-year levelized production cost of $6.75 per million Btu; this price is competitive with hydrogen produced by steam methane reforming at a natural gas price of $4/MMBtu. Hence, coal-fueled, PCFB gasifier-based plants appear to be a viable means for either high efficiency power generation or co-production of hydrogen and electricity. This report describes the PCFB gasifier-based plant, presents its performance and economics, and compares it to other coal-based and natural gas based hydrogen production technologies.

Process for gasifying fuels with the recovery of rich gases

Energy Technology Data Exchange (ETDEWEB)

Jahns, F

1921-04-10

A process for gasifying fuels with recovery of water-free, rich-in-tar gases in a ring-gas-producer characterized by hot-gas-stream arising from the gasification bed of a fresh chamber in the known way is divided. One part is conducted through an old chamber, the other part is led first during the drying through the fresh fuel and with the received water-vapor also through the old chamber and then during the carbonization with the carbonization products is led to the carbonization-gas conduit.

Biomass Gasification - A synthesis of technical barriers and current research issues for deployment at large scale

Energy Technology Data Exchange (ETDEWEB)

Heyne, Stefan [Chalmers Univ. of Technology, Gothenburg (Sweden); Liliedahl, Truls [KTH, Royal Inst. of Technology, Stockholm (Sweden); Marklund, Magnus [Energy Technology Centre, Piteaa (Sweden)

2013-09-01

Thermal gasification at large scale for cogeneration of power and heat and/or production of fuels and materials is a main pathway for a sustainable deployment of biomass resources. However, so far no such full scale production exists and biomass gasification projects remain at the pilot or demonstration scale. This report focuses on the key critical technology challenges for the large-scale deployment of the following biomass-based gasification concepts: Direct Fluidized Bed Gasification (FBG), Entrained Flow Gasification (EFG) and indirect Dual Fluidized Bed Gasification (DFBG). The main content in this report is based on responses from a number of experts in biomass gasification obtained from a questionnaire. The survey was composed of a number of more or less specific questions on technical barriers as to the three gasification concepts considered. For formalising the questionnaire, the concept of Technology Readiness Level (TRL 1-9) was used for grading the level of technical maturity of the different sub-processes within the three generic biomass gasification technologies. For direct fluidized bed gasification (FBG) it is mentioned that the technology is already available at commercial scale as air-blown technology and thus that air-blown FBG gasification may be reckoned a mature technology. The remaining technical challenge is the conversion to operation on oxygen with the final goal of producing chemicals or transport fuels. Tar reduction, in particular, and gas cleaning and upgrading in general are by far the most frequently named technical issues considered problematic. Other important aspects are problems that may occur when operating on low-grade fuels - i.e. low-cost fuels. These problems include bed agglomeration/ash sintering as well as alkali fouling. Even the preparation and feeding of these low-grade fuels tend to be problematic and require further development to be used on a commercial scale. Furthermore, efficient char conversion is mentioned by

Coal gasification. Quarterly report, April--June 1977

Energy Technology Data Exchange (ETDEWEB)

None

1978-01-01

The conversion of coal to high-Btu gas requires a chemical and physical transformation of solid coal. However, because coal has widely differing chemical and physical properties, depending on where it is mined, it is difficult to process. Therefore, to develop the most suitable techniques for gasifying coal, ERDA, together with the American Gas Association, is sponsoring the development of several advanced conversion processes. Although the basic coal-gasification chemical reactions are the same for each process, the processes under development have unique characteristics. A number of the processes for converting coal to high Btu and to low Btu gas have reached the pilot plant stage. The responsibility for designing, constructing and operating each of these pilot plants is defined and progress on each during the quarter is described briefly. The accumulation of data for a coal gasification manual and the development of mathematical models of coal gasification processes are reported briefly. (LTN)

Biomass gasification : The understanding of sulfur, tar, and char reaction in fluidized bed gasifiers

NARCIS (Netherlands)

Meng, X.

2012-01-01

As one of the currently available thermo-chemical conversion technologies, biomass gasification has received considerable interest since it increases options for combining with various power generation systems. The product gas or syngas produced from biomass gasification is environmental friendly

UTILIZATION OF AQUEOUS-TAR CONDENSATES FORMED DURING GASIFICATION

Directory of Open Access Journals (Sweden)

Anna Kwiecińska

2016-11-01

Full Text Available Gasification of solid fuels is an alternative process for energy production using conventional and renewable fuels. Apart from desired compounds, i.e. carbon oxide, hydrogen and methane, the produced gas contains complex organic (tars and inorganic (carbonizate, ammonia contaminants. Those substances, together with water vapor, condensate during cooling of the process gas, what results in the formation of aqueous-tar condensate, which requires proper methods of utilization. The management of this stream is crucial for commercialization and application of the gasification technology. In the paper the treatment of aqueous-tar condensates formed during biomass gasification process is discussed. The removal of tars from the stream was based on their spontaneous separation. The aqueous stream was subjected to ultrafiltration operated at different pressures. Such a treatment configuration enabled to obtain highly concentrated retentate, which could be recycled to the gasifier, and filtrate, which could be subjected to further treatment.

Catalytic combustion of gasified waste - Experimental part. Final report

Energy Technology Data Exchange (ETDEWEB)

Jaeraas, Sven; Kusar, Henrik [Royal Institute of Technology, Stockholm (Sweden). Chemical Engineering and Technology

2003-08-01

This final report covers the work that has been performed within the project P 10547-2, 'Catalytic combustion of gasified waste - system analysis ORWARE'. This project is part of the research programme 'Energy from Waste' financed by the Swedish National Energy Administration. The project has been carried out at the division of Industrial Ecology and at the division of Chemical Technology at Royal Inst. of Technology. The aim of the project has been to study the potentials for catalytic combustion of gasified waste. The supposed end user of the technique is a smaller community in Sweden with 15,000-20,000 inhabitants. The project contains of two sub projects: an experimental part carried out at Chemical Technology and a system analysis carried out at Industrial Ecology. This report covers the experimental part of the project carried out at Chemical Technology. The aim for the experimental part has been to develop and test catalysts with long life-time and a high performance, to reduce the thermal-NO{sub x} below 5 ppm and to significantly reduce NO{sub x} formed from fuel-bound nitrogen. Different experimental studies have been carried out within the project: a set-up of catalytic materials have been tested over a synthetic mixture of the gasified waste, the influence of sulfur present in the gas stream, NO{sub x} formation from fuel bound nitrogen, kinetic studies of CO and H{sub 2} with and without the presence of water and the effects of adding a co-metal to palladium catalysts Furthermore a novel annular reactor design has been used to carry out experiments for kinetic measurements. Real gasification tests of waste pellets directly coupled to catalytic combustion have successfully been performed. The results obtained from the experiments, both the catalytic combustion and from the gasification, have been possible to use in the system analysis. The aim of the system analysis of catalytic combustion of gasified waste takes into consideration

Techno-economic analysis of lignite fuelled IGCC with CO{sub 2} capture. Comparing fluidized bed and entrained flow gasifiers

Energy Technology Data Exchange (ETDEWEB)

Liu, Guangjian; Wu, Zhen; Zhang, Haiying [North China Electric Power Univ., Beijing (China). School of Energy and Power Engineering

2013-07-01

Integrated coal gasification combined cycle (IGCC) plants with pre-combustion capture of CO{sub 2} represent one of the most promising options for generating low-cost decarbonized power using bituminous coals. This work systematically quantify the effect of coal rank on the efficiency and economics of IGCC systems with CO2 capture and storage (CCS), with a special focus on comparison of systems using fluidized-bed gasifier (U-GAS) and entrained flow gasifier (Shell). It was found that the Shell IGCCs are little affect by low rank coal after pre-drying in terms of thermal efficiency and the levelized cost of electricity (LCOE) is only increase by 2-6% for lignite cases with and without CCS compared with bituminous coal cases. The specific CO{sub 2} emissions of U-GAS gasifier based lignite fuelled IGCC with CCS is 198 g/kWhe, almost two times of shell gasifier cases, mainly due to lower carbon conversion in the gasifier and the higher methane in the raw gas of gasifier. However, the total capital cost and COE of U-Gas IGCCs are 15-20% less than that of Shell IGCCs because of lower capital cost of gasifier, coal drying units and air separate units per kWe.

Promoting effect of various biomass ashes on the steam gasification of low-rank coal

International Nuclear Information System (INIS)

Rizkiana, Jenny; Guan, Guoqing; Widayatno, Wahyu Bambang; Hao, Xiaogang; Li, Xiumin; Huang, Wei; Abudula, Abuliti

2014-01-01

Highlights: • Biomass ash was utilized to promote gasification of low rank coal. • Promoting effect of biomass ash highly depended on AAEM content in the ash. • Stability of the ash could be improved by maintaining AAEM amount in the ash. • Different biomass ash could have completely different catalytic activity. - Abstract: Application of biomass ash as a catalyst to improve gasification rate is a promising way for the effective utilization of waste ash as well as for the reduction of cost. Investigation on the catalytic activity of biomass ash to the gasification of low rank coal was performed in details in the present study. Ashes from 3 kinds of biomass, i.e. brown seaweed/BS, eel grass/EG, and rice straw/RS, were separately mixed with coal sample and gasified in a fixed bed downdraft reactor using steam as the gasifying agent. BS and EG ashes enhanced the gas production rate greater than RS ash. Higher catalytic activity of BS or EG ash was mainly attributed to the higher content of alkali and alkaline earth metal (AAEM) and lower content of silica in it. Higher content of silica in the RS ash was identified to have inhibiting effect for the steam gasification of coal. Stable catalytic activity was remained when the amount of AAEM in the regenerated ash was maintained as that of the original one

Glas generator for the steam gasification of coal with nuclear generated heat

International Nuclear Information System (INIS)

Buchner, G.

1980-01-01

The use of heat from a High Temperature Reactor (HTR) for the steam gasification of coal saves coal, which otherwise is burnt to generate the necessary reaction heat. The gas generator for this process, a horizontal pressure vessel, contains a fluidized bed of coal and steam. An ''immersion-heater'' type of heat exchanger introduces the nuclear generated heat to the process. Some special design problems of this gasifier are presented. Reference is made to the present state of development of the steam gasification process with heat from high temperature reactors. (author)

The production of synthetic material gas (SNG) from pit coal by a combined auto-allothermic steam gasification

International Nuclear Information System (INIS)

Buch, A.

1975-01-01

The steam gasification of pit coal requires temperatures which cannot yet be reached with the present state of HTGR technology for material technical reasons. The use of nuclear heat thus remains limited to some fields of application outside the gasifier, which are specified. The production costs of synthetic natural gas from autothermal gasification on the one hand, and from combined auto-allothermal gasification on the other hand are calculated considering the heat price of pit coal and of the selling price of electrical energy and are compared. (GG/LH) [de

A combined system comprising a biomass gasifier and a Stirling engine. Design and optimisation for continuous operation; Eine Anlagenkombination aus Biomassevergaser und Stirlingmotor. Anlagendesign und Auslegung fuer den Dauerbetrieb

Energy Technology Data Exchange (ETDEWEB)

Huelscher, Manfred [Qalovis Farmer Automatic Energy GmbH, Laer (Germany)

2010-07-01

Conventional wood gasifiers consist of a gasifier, gas filter, and internal combustion engine. The contribution presents a novel system comprising a gasifier, burner, and Stirling engine. To enhance the electric efficiency, the burner is operated with air preheated via reculperation. The Stirling characteristic is known, and the gasification/combustion system can be calculated and designed on the basis of the Stirling data. The dust problem of the Stirling heat exchanger is solved by an automatic filter system, so that low-maintenance long-term operation becomes possible.

Analysis of graphite gasification by water vapor at different conversions

International Nuclear Information System (INIS)

Xiaowei, Luo; Xiaoyu, Yu; Suyuan, Yu; Jean-Charles, Robin

2014-01-01

Highlights: • Graphite was gasified at different conversions. • The reaction temperature influences on the dimensionless the reaction rate. • The thickness or radius influence on the dimensionless reaction rate. - Abstract: The gasification rate of porous solids varies with the conversions with the rate increasing to a maximum and then decreasing. Many graphite gasification experiments have illustrated that the maximum gasification rates occur at different conversions for different temperatures and sample geometries. Thus, the gasification rate is related to the conversion, temperature and geometry of the graphite. The influences of those factors were studied for the graphite gasification by water vapor. A theoretical analysis was done on the basis of several logical assumptions. The influence of temperatures on the reaction rate was investigated for plate-like and cylindrical graphite. The effects of thickness for a plate-like graphite sample and of radius for a cylindrical sample on the reaction rate were also studied theoretically. The results reveal that the maximum dimensionless reaction rate decreases with reaction temperature. The plate thickness or the cylinder radius also affects the maximum dimensionless reaction rate

Fixed (slow moving) bed updraft gasification of agricultural residues

Energy Technology Data Exchange (ETDEWEB)

Vigouroux, Rolando Zanzi [Royal Institute of Technology (KTH), Stockholm (Sweden). Dept. of Chemical Engineering and Technology], E-mail: rolando@ket.kth.se; Escalona, Ronoldy Faxas [University of Oriente, Santiago de Cuba (Cuba). Fac. of Mechanical Engineering], E-mail: faxas@fim.uo.edu.cu

2009-07-01

Birch, in form of pellets has been gasified in updraft fixed-bed gasifier using air as oxidation agent. The main objectives were to study the effect of the treatment conditions on the distribution of the products and the composition of product gas. The influence of the air flow rates on the composition of the producer gas has been studied. The amount of the biomass used in the experiments was varied between 1 and 4 kg and the flow rate of the air was varied from 1.1 to 2.6 m3/h. Increased airflow rates favored higher temperatures. Excessively high airflow rates resulted in fast consumption of the biomass and it also favored combustion over gasification and thus formation of lower amounts of combustible products. High airflow rates caused also higher yields of tars, due to the shorter residence time of the tar-rich gas in the gasifier and thus unfavorable conditions for tar cracking. (author)

Fluid Dynamics of Pressurized, Entrained Coal Gasifiers

International Nuclear Information System (INIS)

1997-01-01

Pressurized, entrained gasification is a promising new technology for the clean and efficient combustion of coal. Its principle is to operate a coal gasifier at a high inlet gas velocity to increase the inflow of reactants, and at an elevated pressure to raise the overall efficiency of the process. Unfortunately, because of the extraordinary difficulties involved in performing measurements in hot, pressurized, high-velocity pilot plants, its fluid dynamics are largely unknown. Thus the designer cannot predict with certainty crucial phenomena like erosion, heat transfer and solid capture. In this context, we are conducting a study of the fluid dynamics of Pressurized Entrained Coal Gasifiers (PECGs). The idea is to simulate the flows in generic industrial PECGs using dimensional similitude. To this end, we employ a unique entrained gas-solid flow facility with the flexibility to recycle--rather than discard--gases other than air. By matching five dimensionless parameters, suspensions in mixtures of helium, carbon dioxide and sulfur hexafluoride simulate the effects of pressure and scale-upon the fluid dynamics of PECGs. Because it operates under cold, atmospheric conditions, the laboratory facility is ideal for detailed measurements

Catalytic Combustion of Gasified Waste

Energy Technology Data Exchange (ETDEWEB)

Kusar, Henrik

2003-09-01

This thesis concerns catalytic combustion for gas turbine application using a low heating-value (LHV) gas, derived from gasified waste. The main research in catalytic combustion focuses on methane as fuel, but an increasing interest is directed towards catalytic combustion of LHV fuels. This thesis shows that it is possible to catalytically combust a LHV gas and to oxidize fuel-bound nitrogen (NH{sub 3}) directly into N{sub 2} without forming NO{sub x} The first part of the thesis gives a background to the system. It defines waste, shortly describes gasification and more thoroughly catalytic combustion. The second part of the present thesis, paper I, concerns the development and testing of potential catalysts for catalytic combustion of LHV gases. The objective of this work was to investigate the possibility to use a stable metal oxide instead of noble metals as ignition catalyst and at the same time reduce the formation of NO{sub x} In paper II pilot-scale tests were carried out to prove the potential of catalytic combustion using real gasified waste and to compare with the results obtained in laboratory scale using a synthetic gas simulating gasified waste. In paper III, selective catalytic oxidation for decreasing the NO{sub x} formation from fuel-bound nitrogen was examined using two different approaches: fuel-lean and fuel-rich conditions. Finally, the last part of the thesis deals with deactivation of catalysts. The various deactivation processes which may affect high-temperature catalytic combustion are reviewed in paper IV. In paper V the poisoning effect of low amounts of sulfur was studied; various metal oxides as well as supported palladium and platinum catalysts were used as catalysts for combustion of a synthetic gas. In conclusion, with the results obtained in this thesis it would be possible to compose a working catalytic system for gas turbine application using a LHV gas.

Status of health and environmental research relative to coal gasification 1976 to the present

Energy Technology Data Exchange (ETDEWEB)

Wilzbach, K.E.; Reilly, C.A. Jr. (comps.)

1982-10-01

Health and environmental research relative to coal gasification conducted by Argonne National Laboratory, the Inhalation Toxicology Research Institute, and Oak Ridge National Laboratory under DOE sponsorship is summarized. The studies have focused on the chemical and toxicological characterization of materials from a range of process streams in five bench-scale, pilot-plant and industrial gasifiers. They also address ecological effects, industrial hygiene, environmental control technology performance, and risk assessment. Following an overview of coal gasification technology and related environmental concerns, integrated summaries of the studies and results in each area are presented and conclusions are drawn. Needed health and environmental research relative to coal gasification is identified.

CFD simulation of coal gasification in an entrained-flow gasifier

DEFF Research Database (Denmark)

Sreedharan, V.; Hjertager, B.H.; Solberg, T.

2010-01-01

in reliability, emission control, efficiency, and feedstock flexibility. The feedstock used for a gasification system can be coal, petroleum coke, biomass, heavy oil, or even natural gas. This is an abstract of a paper presented at the 2010 AIChE Annual Meeting (Salt Lake City, UT 11/7-12/2010)....

Design of structure and simulation of the three-zone gasifier of dense layer of the inverted process

Science.gov (United States)

Zagrutdinov, R. Sh; Negutorov, V. N.; Maliykhin, D. G.; Nikishanin, M. S.; Senachin, P. K.

2017-11-01

Experts of LLC “New Energy Technologies” have developed gasifiers designs, with the implementation of the three-zone gasification method, which satisfy the following conditions: 1) the generated gas must be free from tar, soot and hydrocarbons, with a given ratio of CO/H2; 2) to use as the fuel source a wide range of low-grade low-value solid fuels, including biomass and various kinds of carbonaceous wastes; 3) have high reliability in operation, do not require qualified operating personnel, be relatively inexpensive to produce and use steam-air blowing instead of expensive steam-oxygen one; 4) the line of standard sizes should be sufficiently wide (with a single unit capacity of fuel from 1 to 50-70 MW). Two models of gas generators of the inverted gasification process with three combustion zones operating under pressure have been adopted for design: 1) gas generator with a remote combustion chamber type GOP-VKS (two-block version) and 2) a gas generator with a common combustion chamber of the GOP-OK type (single-block version), which is an almost ideal model for increasing the unit capacity. There have been worked out various schemes for the preparation of briquettes from practically the entire spectrum of low-grade fuel: high-ash and high-moisture coals, peat and biomass, including all types of waste - solid household waste, crop, livestock, poultry, etc. In the gas generators there are gasified the cylindrical briquettes with a diameter of 20-25 mm and a length of 25-35 mm. There have been developed a mathematical model and computer code for numerical simulation of synthesis gas generation processes in a gasifier of a dense layer of inverted process during a steam-air blast, including: continuity equations for the 8 gas phase components and for the solid phase; the equation of the heat balance for the entire heterogeneous system; the Darcy law equation (for porous media); equation of state for 8 components of the gas phase; equations for the rates of 3 gas

Gasification: An alternative solution for energy recovery and utilization of vegetable market waste.

Science.gov (United States)

Narnaware, Sunil L; Srivastava, Nsl; Vahora, Samir

2017-03-01

Vegetables waste is generally utilized through a bioconversion process or disposed of at municipal landfills, dumping sites or dumped on open land, emitting a foul odor and causing health hazards. The presents study deals with an alternative way to utilize solid vegetable waste through a thermochemical route such as briquetting and gasification for its energy recovery and subsequent power generation. Briquettes of 50 mm diameter were produced from four different types of vegetable waste. The bulk density of briquettes produced was increased 10 to 15 times higher than the density of the dried vegetable waste in loose form. The lower heating value (LHV) of the briquettes ranged from 10.26 MJ kg -1 to 16.60 MJ kg -1 depending on the type of vegetable waste. The gasification of the briquettes was carried out in an open core downdraft gasifier, which resulted in syngas with a calorific value of 4.71 MJ Nm -3 at the gasification temperature between 889°C and 1011°C. A spark ignition, internal combustion engine was run on syngas and could generate a maximum load up to 10 kW e . The cold gas efficiency and the hot gas efficiency of the gasifier were measured at 74.11% and 79.87%, respectively. Energy recovery from the organic vegetable waste was possible through a thermochemical conversion route such as briquetting and subsequent gasification and recovery of the fuel for small-scale power generation.

Fixed-bed gasification for industrial appliances; Gaseificacao em leito fixo para aplicacoes industriais

Energy Technology Data Exchange (ETDEWEB)

Makray, Zsolt [Termoquip Energia Alternativa, Campinas, SP (Brazil)

1988-12-31

Wood gasification for industrial thermal processes as an alternative to fuel oil has economic, strategic and air pollution advantages. Since 1981, a Brazilian industry developed a line of down-draft gasifiers for industrial heating in the capacity of 0,3 to 3,0 MW thermal. (author) 3 figs.

Coal gasification systems engineering and analysis. Appendix G: Commercial design and technology evaluation

Science.gov (United States)

1980-01-01

A technology evaluation of five coal gasifier systems (Koppers-Totzek, Texaco, Babcock and Wilcox, Lurgi and BGC/Lurgi) and procedures and criteria for evaluating competitive commercial coal gasification designs is presented. The technology evaluation is based upon the plant designs and cost estimates developed by the BDM-Mittelhauser team.

Biomass gasification for energy production

Energy Technology Data Exchange (ETDEWEB)

Lundberg, H.; Morris, M.; Rensfelt, E. [TPS Termiska Prosesser Ab, Nykoeping (Sweden)

1997-12-31

Biomass and waste are becoming increasingly interesting as fuels for efficient and environmentally sound power generation. Circulating fluidized bed (CFB) gasification for biomass and waste has been developed and applied to kilns both in the pulp and paper industry and the cement industry. A demonstration plant in Greve-in- Chianti, Italy includes two 15 MW{sub t}h RDF-fuelled CFB gasifiers of TPS design, the product gas from which is used in a cement kiln or in steam boiler for power generation. For CFB gasification of biomass and waste to reach a wider market, the product gas has to be cleaned effectively so that higher fuel to power efficiencies can be achieved by utilizing power cycles based on engines or gas turbines. TPS has developed both CFB gasification technology and effective secondary stage tar cracking technology. The integrated gasification - gas-cleaning technology is demonstrated today at pilot plant scale. To commercialise the technology, the TPS`s strategy is to first demonstrate the process for relatively clean fuels such as woody biomass and then extend the application to residues from waste recycling. Several demonstration projects are underway to commercialise TPS`s gasification and gas cleaning technology. In UK the ARBRE project developed by ARBRE Energy will construct a gasification plant at Eggborough, North Yorkshire, which will provide gas to a gas turbine and steam turbine generation system, producing 10 MW and exporting 8 Mw of electricity. It has been included in the 1993 tranche of the UK`s Non Fossil Fuel Obligation (NFFO) and has gained financial support from EC`s THERMIE programme as a targeted BIGCC project. (author)

Biomass gasification for energy production

Energy Technology Data Exchange (ETDEWEB)

Lundberg, H; Morris, M; Rensfelt, E [TPS Termiska Prosesser Ab, Nykoeping (Sweden)

1998-12-31

Biomass and waste are becoming increasingly interesting as fuels for efficient and environmentally sound power generation. Circulating fluidized bed (CFB) gasification for biomass and waste has been developed and applied to kilns both in the pulp and paper industry and the cement industry. A demonstration plant in Greve-in- Chianti, Italy includes two 15 MW{sub t}h RDF-fuelled CFB gasifiers of TPS design, the product gas from which is used in a cement kiln or in steam boiler for power generation. For CFB gasification of biomass and waste to reach a wider market, the product gas has to be cleaned effectively so that higher fuel to power efficiencies can be achieved by utilizing power cycles based on engines or gas turbines. TPS has developed both CFB gasification technology and effective secondary stage tar cracking technology. The integrated gasification - gas-cleaning technology is demonstrated today at pilot plant scale. To commercialise the technology, the TPS`s strategy is to first demonstrate the process for relatively clean fuels such as woody biomass and then extend the application to residues from waste recycling. Several demonstration projects are underway to commercialise TPS`s gasification and gas cleaning technology. In UK the ARBRE project developed by ARBRE Energy will construct a gasification plant at Eggborough, North Yorkshire, which will provide gas to a gas turbine and steam turbine generation system, producing 10 MW and exporting 8 Mw of electricity. It has been included in the 1993 tranche of the UK`s Non Fossil Fuel Obligation (NFFO) and has gained financial support from EC`s THERMIE programme as a targeted BIGCC project. (author)

CFD-Modeling of the Multistage Gasifier Capacity of 30 KW

Science.gov (United States)

Levin, A. A.; Kozlov, A. N.; Svishchev, D. A.; Donskoy, I. G.

2017-11-01

Single-stage fuel gasification processes have been developed and widely studied in Russia and abroad throughout the 20th century. They are fundamental to the creation and design of modern gas generator equipment. Many studies have shown that single-stage gasification process, have already reached the limit of perfection, which was a significant improvement in their performance becomes impossible and unprofitable. The most fully meet modern technical requirements of multistage gasification technology. In the first step of the process, is organized allothermic biomass pyrolysis using heat of exhaust gas and generating power plant. At this stage, the yield of volatile products (gas and tar) of fuel. In the second step, the layer of fuel is, the tar is decomposed by the action of hot air and steam, steam-gas mixture is formed further reacts with the charcoal in the third process stage. The paper presents a model developed by the authors of the multi-stage gasifier for wood chips. The model is made with the use of CFD-modeling software package (COMSOL Multiphisics). To describe the kinetics of wood pyrolysis and gasification of charcoal studies were carried out using a set of simultaneous thermal analysis. For this complex developed original methods of interpretation of measurements, including methods of technical analysis of fuels and determine the parameters of the detailed kinetics and mechanism of pyrolysis.

Possibility study of gasifier with axial circulating flue gas for reducing Tar

Science.gov (United States)

Poowadin, T.; Polsongkram, M.; Khantikomol, P.

2018-01-01

This present research article aims to study the possibility of gasification by axial core flue gas circulating kiln and find the efficiency of syngas production. An axial core flue gas circulating tube was installed in the center of the updraft gasifier in purposing of tar reducing. In the present study, the eucalyptus wood chip 4, 8, and 10 kg with the moisture content 16% were examined. Several type-K thermocouples were employed to measure the temperatures at preheat, combustion, reduction, pyrolysis, drying, and gas outlet zone. The results showed that the temperatures in the combustion and the reduction zone of the kiln with the axial core flue gas recirculating were lower than the kiln without the core owing to installing the core would reduce the combustion zone area in biomass burning. Obviously, the temperature in the pyrolysis and drying zone were nearly the same as both with and without the core. In consideration of syngas components, it was found that CO production from the gasifier with the core was higher than the gasifier without the core about 25%. Other gases, however, were almost same. The syngas production efficiency obtained from the gasifier with the core decreased with increasing the mass of biomass. It showed that the highest efficiency was 30% at 4 kg supplying biomass. In comparison, the efficiencies of both the kilns with and without the core were not different. For liquid product, the amount of liquid decreased about 47.23% comparing with the gasifier without the core.

Pilot scale testing of biomass feedstocks for use in gasification/gas turbine based power generation systems

Energy Technology Data Exchange (ETDEWEB)

Najewicz, D.J.; Furman, A.H. [General Electric Corporate Research and Development Center, Schenectady, NY (United States)

1993-12-31

A biomass gasification pilot program was performed at the GE Corporate Research and Development Center using two types of biomass feedstock. The object of the testing was to determine the properties of biomass product gas and its` suitability as a fuel for gas turbine based power generation cycles. The test program was sponsored by the State of Vermont, the US Environmental Protection Agency, the US Department of Energy and Winrock International/US Agency for International Development. Gasification of bagasse and wood chip feedstock was performed at a feed rate of approximately one ton per hour, using the Ge pressurized fixed bed gasifier and a single stage of cyclone particulate removal, operating at a temperature of 1,000 F. Both biomass feedstocks were found to gasify easily, and gasification capacity was limited by volumetric capacity of the fuel feed equipment. The biomass product gas was analyzed for chemical composition, particulate loading, fuel bound nitrogen levels, sulfur and alkali metal content. The results of the testing indicated the combustion characteristics of the biomass product gas are compatible with gas turbine combustor requirements. However, the particulate removal performance of the pilot facility single stage cyclone was found to be inadequate to meet turbine particulate contamination specifications. In addition, alkali metals found in biomass based fuels, which are known to cause corrosion of high temperature gas turbine components, were found to exceed allowable levels in the fuel gas. These alkali metal compounds are found in the particulate matter (at 1000 F) carried over from the gasifier, thus improved particulate removal technology, designed specifically for biomass particulate characteristics could meet the turbine requirements for both particulate and alkali loading. The paper will present the results of the biomass gasification testing and discuss the development needs in the area of gas clean-up and turbine combustion.

Achievement report for fiscal 1984 on Sunshine Program. Basic research on coal type and gasification characteristics; 1984 nendo tanshu to gas ka tokusei no kiso kenkyu seika hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1985-03-01

The study of pressurized fluidized gasification of coal chars started in fiscal 1975, and a 0.2t/d unit was in operation until fiscal 1979. Since fiscal 1980, a 1t/d unit has been in operation. In fiscal 1984, an entrained bed gasification furnace was constructed, capable of high-temperature gasification of various coals, and it is now undergoing a test operation. This report consists of pressurized gasification tests for coal char, the result of a study on the effect of coal type on the char gasification reaction rate, and the result of experiments on the treatment of coal liquefaction residue, all accomplished in the 1t/d gasification unit. For the investigation of the effect of coal type, chars of 13 types of coals are subjected to reaction tests in the carbon dioxide gas, and weight reduction rates and changes in residue surface areas are determined while reaction is under way. The results are analyzed and parameters are made clear that enable a quantitative assessment of the effect of coal type on gasification reaction rates. Pulverized grains and coal liquefaction residue are blended and gasified in the fluidized bed in the presence of oxygen and steam. As the result, a gas capable of 2,000kcal/Nm{sup 3} containing 30% hydrogen and 25% carbon monoxide is acquired, when catalyst grains in the residue are segregated. (NEDO)

Green Gasoline from Wood using Carbona Gasification and Topsoe TIGAS Process

Energy Technology Data Exchange (ETDEWEB)

Udengaard, Niels [Haldor Topsoe, Inc., Houston, TX (United States); Knight, Richard [Haldor Topsoe, Inc., Houston, TX (United States); Wendt, Jesper [Haldor Topsoe, Inc., Houston, TX (United States); Patel, Jim [Haldor Topsoe, Inc., Houston, TX (United States); Walston, Kip [Haldor Topsoe, Inc., Houston, TX (United States); Jokela, Pekka [Haldor Topsoe, Inc., Houston, TX (United States); Adams, Cheryl [Haldor Topsoe, Inc., Houston, TX (United States)

2015-02-19

This final report presents the results of a four-year technology demonstration project carried out by a consortium of companies sponsored in part by a $25 million funding by the Department of Energy (DOE) under the American Recovery and Reinvestment Act (ARRA). The purpose of the project was to demonstrate a new, economical technology for the thermochemical conversion of woody biomass into gasoline and to demonstrate that the gasoline produced in this way is suitable for direct inclusion in the already existing gasoline pool. The process that was demonstrated uses the Andritz-Carbona fluidized-bed steam-oxygen gasification technology and advanced tar reforming catalytic systems to produce a clean syngas from waste wood, integrated conventional gas cleanup steps, and finally utilizes Haldor Topsoe’s (Topsoe) innovative Topsoe Improved Gasoline Synthesis (TIGASTM) syngas-to-gasoline process. Gas Technology Institute (GTI) carried out the bulk of the testing work at their Flex Fuel development facility in Des Plaines, Illinois; UPM in Minnesota supplied and prepared the feedstocks, and characterization of liquid products was conducted in Phillips 66 labs in Oklahoma. The produced gasoline was used for a single-engine emission test at Southwest Research Institute (SwRI®) in San Antonio, TX, as well as in a fleet test at Transportation Research Center, Inc. (TRC Inc.) in East Liberty, Ohio. The project benefited from the use of existing pilot plant equipment at GTI, including a 21.6 bone dry short ton/day gasifier, tar reformer, Morphysorb® acid gas removal, associated syngas cleanup and gasifier feeding and oxygen systems.

Changes in porosity of graphite caused by radiolytic gasification by carbon dioxide

International Nuclear Information System (INIS)

Murdie, Neil; Edwards, I.A.S.; Marsh, Harry

1986-01-01

Methods have been developed to study porosity in nuclear grade graphite. The changes induced during the radiolytic gasification of graphite in carbon dioxide have been investigated. Porosity in radiolytically gasified graphite (0-22.8% wt. loss) was examined by optical microscopy and scanning electron microscopy (SEM). Each sample was vacuum impregnated with a slow-setting resin containing a fluorescent dye. Optical microscopy was used to study pores >2 μm 2 c.s.a. A semi-automatic image analysis system linked to the optical microscope enabled pore parameter data including cross-sectional areas, perimeters, Feret's diameters and shape factors, to be collected. The results showed that radiolytic gasification produced a large increase in the number of pores 2 c.s.a. New open pores 2 c.s.a. were developed by gasification of existing open porosity into the closed porosity ( 2 c.s.a.) within the binder-coke. Open pores, 2-100 μm 2 c.s.a., which were gasified within the coarse-grained mosaics of the binder-coke. In the gasification process to 22.8% wt. loss, the apparent open pore volume increased from 6.6 to 33.8% and the apparent closed pore volumes decreased from approx. 3% to 0.1%. The increase in apparent open porosity from 6.6% (virgin) to 33.8% resulted from gasification within original open porosity and by the opening and development of closed porosity. There was no evidence for creation of porosity from within the 'bulk' graphite, it being developed from existing fine porosity. The structure of pores > 100 μm 2 c.s.a. showed no change because of the inhibition of oxidation by deposition of carbonaceous species from the CH 4 inhibitor. Such species diffuse to the pore wall and are sacrificially oxidised. (author)

Experimental study on two-stage air supply downdraft gasifier and dual fuel engine system

Energy Technology Data Exchange (ETDEWEB)

Nhuchhen, Daya Ram; Salam, P.A. [Asian Institute of Technology, Energy Field of Study, School of Environment Resource and Development, P. O. Box 4, Klong Luang, Pathumthani (Thailand)

2012-06-15

Biomass is a widely used renewable energy resource with net balanced carbon dioxide absorptions and emissions. An inefficient use of solid biomass in combustion process emits more gaseous pollutants, increasing the pollution level. Biomass gasification is one of the techniques to support efficient use of biomass. Multistage gasification is a method of gasification to improve quality of the producer gas in which two separate reactors are designed for separating gasification reactions. This study presents experimental results of gasification using Eucalyptus wood in a single long cylindrical reactor with two air supply ports, i.e., primary and secondary. The effect of different air supply rates on the heating values of the producer gas was studied. Optimum primary and secondary air supply rate of 100 and 80 l/min at equivalence ratio of 0.38 was observed with producer gas lower heating value of 4.72 MJ Nm{sup -3}. The performance of a diesel engine in the dual fuel mode was also evaluated. The overall gasifier engine system efficiency was 13.86 % at an electrical load of 10.54 kW{sub e} with specific energy consumption of 16.22 MJ kWh{sup -1}. The heat recovery system was designed and tested to recover heat from producer gas in the form of hot water. (orig.)

Combustion performance of cellulosic biomass in a gasifier-based cookstove

Science.gov (United States)

Sulaiman, Shaharin A.; Romli, Raffisyazana

2012-06-01

Depletion in fossil fuel and increase in the world population may change the trend in future kitchens in households. Cooking with LPG fuel may one day become impossible and households would have to consider alternatives such as electric stoves. One other solution to this problem is through the use of biomass cook stoves. However, traditional cook stoves, predominantly used in the households, are not efficient and its utilizations for domestic cooking have been a major contributor to the ill effects related in respiratory and other health problem. Improved cook stoves programs implemented in the developing world attempt to address these problems. Biomass gasification appears to have significant potential in Asia for domestic cooking applications. Gasifier-based cook stoves are fuel efficient in comparison to traditional cook stove. The objective of this paper is to study the performance of various type of cellulosic biomass in a gasifier-based cook stove. The biomass considered in this study are oil palm fronds, dried leaves, wood sticks, coconut shells, bagasse, charcoal, and saw dust. The samples are analyzed in order to study their chemical properties. The thermochemical properties of the biomass were characterized. The performance of the each of the samples is studied by observing the time taken to boil water. It is found that oil palm fronds are the best type of biomass for the gasifer cook stove. It is also concluded that the higher the carbon content and the calorific value in a biomass, the lesser the time taken to boil the water.

FEED SYSTEM INNOVATION FOR GASIFICATION OF LOCALLY ECONOMICAL ALTERNATIVE FUELS (FIGLEAF)

Energy Technology Data Exchange (ETDEWEB)

Michael L. Swanson; Mark A. Musich; Darren D. Schmidt; Joseph K. Schultz

2003-02-01

The Feed System Innovation for Gasification of Locally Economical Alternative Fuels (FIGLEAF) project was conducted by the Energy & Environmental Research Center and Gasification Engineering Corporation of Houston, Texas (a subsidiary of Global Energy Inc., Cincinnati, Ohio), with 80% cofunding from the U.S. Department of Energy (DOE). The goal of the project was to identify and evaluate low-value fuels that could serve as alternative feedstocks and to develop a feed system to facilitate their use in integrated gasification combined-cycle and gasification coproduction facilities. The long-term goal, to be accomplished in a subsequent project, is to install a feed system for the selected fuel(s) at Global Energy's commercial-scale 262-MW Wabash River Coal Gasification Facility in West Terre Haute, Indiana. The feasibility study undertaken for the project consisted of identifying and evaluating the economic feasibility of potential fuel sources, developing a feed system design capable of providing a fuel at 400 psig to the second stage of the E-Gas (Destec) gasifier to be cogasified with coal, performing bench- and pilot-scale testing to verify concepts and clarify decision-based options, reviewing information on high-pressure feed system designs, and determining the economics of cofeeding alternative feedstocks with the conceptual feed system design. A preliminary assessment of feedstock availability within Indiana and Illinois was conducted. Feedstocks evaluated included those with potential tipping fees to offset processing cost: sewage sludge, municipal solid waste, used railroad ties, urban wood waste (UWW), and used tires/tire-derived fuel. Agricultural residues and dedicated energy crop fuels were not considered since they would have a net positive cost to the plant. Based on the feedstock assessment, sewage sludge was selected as the primary feedstock for consideration at the Wabash River Plant. Because of the limited waste heat available for drying and

Results from tests of a Stirling engine and wood chips gasifier plant

DEFF Research Database (Denmark)

Carlsen, Henrik; Bovin, Jonas Kabell; Werling, J.

2002-01-01

The combination of thermal gasification and a Stirling engine is an interesting concept for use in small Combined Heat and Power (CHP) plants based on biomass, because the need for gas cleaning is eliminated and problems with fouling of the Stirling engine heater are considerably reduced....... Furthermore, the overall electric efficiency of the system can be improved. At the Technical University of Denmark a small CHP plant based on a Stirling engine and an updraft gasifier has been developed and tested successfully. The advantages of updraft gasifiers are the simplicity and that the amount...... of the Stirling engine reduces the problems with tar to a minor problem in the design of the burner. The Stirling engine, which has an electric power output of 35 kW, is specifically designed for utilisation of fuels with a content of particles. The gas burner for the engine is designed for low specific energy...

Investigation of flow behaviour of coat/ash particles in an advanced pressurised fluidized bed gasifier (APFBG) using radiotracer technique

International Nuclear Information System (INIS)

Pant, H.J.; Sharma, V.K.; Gursharan Singh; Vidhya Kamadu, M.; Prakash, S.G.; Krishanamoorthy, S.; Ramani, N.V.S.; Sonde, R.R.

2004-01-01

Knowledge of Residence Time Distribution (RTD), Mean Residence Time (MRT) and degree of backmixing of solid phase is important for efficient operation of the coal gasifier. Radiotracer technique was used for measure RTD of coal/ash particles in a pilot-scale gasifier and obtain the values of MRT and backmixing. Lanthanum 140 labeled coal (100 g) was used as a tracer. The tracer was instantaneously injected into the coal feed line and monitored at ash and gas outlets of the gasifier using collimated scintillation detectors. The measured RTD data were treated and MRTs of coal/ash particles were determined. The treated data were simulated using tank-in-series model. The simulation RTD data indicated good degree of mixing with minor bypassing/short-circulating of coal particles. The results of the investigation were found useful for scale-up of the gasification process. (author)

Characteristics of Malaysian coals with their pyrolysis and gasification behaviour

International Nuclear Information System (INIS)

Nor Fadzilah Othman; Mohd Hariffin Bosrooh; Kamsani Abdul Majid

2010-01-01

This study was conducted since comprehensive study on the gasification behaviour of Malaysian coals is still lacking. Coals were characterised using heating value determination, proximate analysis, ultimate analysis and ash analysis. Pyrolysis process was investigated using thermogravimetric analyser. While, atmospheric bubbling fluidized bed gasifier was used to investigate the gasification behaviour. Three Malaysian coals, Merit Pila, Mukah Balingian, Silantek; and Australian coal, Hunter Valley coals were used in this study. Thermal degradation of four coal samples were performed, which involved weight loss profile and derivative thermogravimetric (DTG) curves. The kinetic parameters, such as maximum reactivity value, R max , Activation Energy, E a and Arrhenius constant, ln R o for each coal were determined using Arrhenius Equation. Merit Pila coal shows the highest maximum reactivity among other Malaysian coals. E a is the highest for Merit Pila coal (166.81kJmol -1 ) followed with Mukah Balingian (101.15 kJmol -1 ), Hunter Valley (96.45 kJmol -1 ) and Silantek (75.23 kJmol -1 ) coals. This finding indicates direct correlation of lower rank coal with higher E a . Merit Pila coal was studied in detail using atmospheric bubbling fluidized bed gasifier. Different variables such as equivalence ratio (ER) and gasifying agents were used. The highest H 2 proportion (38.3 mol.%) in the producer gas was reached at 715 degree Celsius and ER=0.277 where the maximization of LHV pg (5.56 MJ/Nm 3 ) was also detected. ER and addition of steam had shown significant contributions to the producer gas compositions and LHV pg . (author)

Successful completion of the development and testing of a coal to fuel cell grade hydrogen technology package for New Zealand

Energy Technology Data Exchange (ETDEWEB)

Anthony H. Clemens; Tana P. Levi; Robert S. Whitney; Alister I. Gardiner

2009-07-01

A technology package for the production, from New Zealand lignite, of high purity hydrogen suitable for use in an alkaline fuel cell has been successfully developed and tested. The technology involves the integration of an air-blown 1 tonne per day fluidised bed gasifier with a range of downstream syngas clean-up components leading to the fuel cell. The development of the technology package was built on earlier work that showed New Zealand lignites to be among the most reactive in the world and well suited to fluidised bed gasification. The reason for their high reactivity was shown to be due to the presence of ion-exchanged calcium within the lignite structure. The clean-up line is comprised of some commonly used 'off the shelf' technologies. These include a cyclone and Venturi scrubber for particulate and condensables capture respectively and a high temperature water gas shift reactor. It also contains a less commonly used counterflow caustic wash packed column for H{sub 2}S removal and an experimental membrane for final hydrogen separation. The clean-up line is constructed so that it may be used to testbed other new syngas clean-up technologies. The paper describes the new technology package, considers several issues that arose during its development and how these were addressed. It also considers the future development of the technology including co-gasification with biomass and conversion to an oxygen blown unit for synfuel production. 20 refs., 4 figs., 1 tab.

Agglomeration and reaction characteristics of various coal chars in fluidized-bed coal gasifier; Ryudoso sekitan gas ka ronai deno sekitan no gyoshu tokusei to hanno tokusei

Energy Technology Data Exchange (ETDEWEB)

Uemiya, S.; Aoki, K.; Mori, S.; Kojima, T. [Seikei University, Tokyo (Japan). Faculty of Engineering

1996-10-28

With relation to the coals delivered as common samples in the coal fundamental technology development project, an experimental study was conducted on agglomeration characteristics and reaction characteristics in the fluidized-bed coal gasifier. For the experiment, used was a fluidized bed gasifier inserted with a cone-shape dispersion plate with a nozzle in the center. After raising the temperature of the gasifier up to 773K, gasification was conducted sending to the gasifier air from the nozzle and steam from the dispersion plate. The mean particle diameter and gas concentration of chars were measured till the temperature reaches 1373K. As a result of the experiment, it was confirmed that the carbon conversion ratio increases with a decrease in coalification degree of the coal. Moreover, influence of the coal kind was markedly observed at the grid zone of the lower part of the bed, and it was clarified that the lower carbon content ratio the coal kind has, the faster the speed of CO formation and water gasification get. The agglomeration temperature of charcoal which is a product of the condensate is lower by as many as several hundred K than the point of softening, and it was considered to be necessary to study the relation with the temperature distribution in the bed. 3 refs., 3 figs., 1 tab.

Production of methanol/DME from biomass

Energy Technology Data Exchange (ETDEWEB)

Ahrenfeldt, J.; Birk Henriksen, U.; Muenster-Swendsen, J.; Fink, A.; Roengaard Clausen, L.; Munkholt Christensen, J.; Qin, K.; Lin, W.; Arendt Jensen, P.; Degn Jensen, A.

2011-07-01

In this project the production of DME/methanol from biomass has been investigated. Production of DME/methanol from biomass requires the use of a gasifier to transform the solid fuel to a synthesis gas (syngas) - this syngas can then be catalytically converted to DME/methanol. Two different gasifier types have been investigated in this project: 1) The Two-Stage Gasifier (Viking Gasifier), designed to produce a very clean gas to be used in a gas engine, has been connected to a lab-scale methanol plant, to prove that the gas from the gasifier could be used for methanol production with a minimum of gas cleaning. This was proved by experiments. Thermodynamic computer models of DME and methanol plants based on using the Two-Stage Gasification concept were created to show the potential of such plants. The models showed that the potential biomass to DME/methanol + net electricity energy efficiency was 51-58% (LHV). By using waste heat from the plants for district heating, the total energy efficiencies could reach 87-88% (LHV). 2) A lab-scale electrically heated entrained flow gasifier has been used to gasify wood and straw. Entrained flow gasifiers are today the preferred gasifier type for commercial coal gasification, but little information exists on using these types of gasifiers for biomass gasification. The experiments performed provided quantitative data on product and gas composition as a function of operation conditions. Biomass can be gasified with less oxygen consumption compared to coal. The organic fraction of the biomass that is not converted to gas appears as soot. Thermodynamic computer models of DME and methanol plants based on using entrained flow gasification were created to show the potential of such plants. These models showed that the potential torrefied biomass to DME/methanol + net electricity energy efficiency was 65-71% (LHV). Different routes to produce liquid transport fuels from biomass are possible. They include production of RME (rapeseed oil

Introduction of an energy efficiency tool for small scale biomass gasifiers – A thermodynamic approach

International Nuclear Information System (INIS)

Vakalis, S.; Patuzzi, F.; Baratieri, M.

2017-01-01

Highlights: • Analysis of plants for electricity, heat and materials production. • Thermodynamic analysis by using exergy, entransy and statistical entropy. • Extrapolation of a single efficiency index by combining the thermodynamic parameters. • Application of methodology for two monitored small scale gasifiers. - Abstract: Modern gasification plants, should be treated as poly-generation facilities because, alongside the production of electricity and heat, valuable or waste materials streams are generated. Thus, integrated methods should be introduced in order to account for the full range and the nature of the products. Application of conventional hybrid indicators that convert the output into monetary units or CO_2 equivalents are a source of bias because of the inconsistency of the conversion factors and unreliability of the available data. Therefore, this study introduces a novel thermodynamic-based method for assessing gasification plants performance by means of exergy, entransy and statistical entropy. A monitoring campaign has been implemented on two small scale gasifiers and the results have been applied on the proposed method. The energy plants are compared in respect to their individual thermodynamic parameters for energy production and materials distribution. In addition, the method returns one single value which is a resultant of all the investigated parameters and is a characteristic value of the overall performance of an energy plant.

Gasification of tall oil soap for lime kiln fuel. Suovan kaasutus meesauunin polttoaineeksi

Energy Technology Data Exchange (ETDEWEB)

Saviharju, K.; McKeough, P.; Pyykkoenen, M.; Oasmaa, A. (Technical Research Centre of Finland, Espoo (Finland). Lab. of Fuel and Process Technology)

1993-01-01

The energy delivered to a modern pulp mill in the form of material unsuitable for fibre production exceeds the energy demand of the mill by about 30 %. Purchased lime kiln fuel further increases the surplus by 5-10 %. On the other hand, acidulation of tall oil soap adds about 1-3 kg SO[sub 2] for t of pulp onto the difficult-to-manage sulphur balance of the mill. Pyrolysis or gasification of tall oil soap could alleviate both these problems. In this study, gasification of tall oil soap was investigated in laboratory experiments as well as on a 200 kW test gasifier. In the laboratory experiments tall oil soap was pyrolyzed both on a heated-grid unit and on a thermobalance at heating rates of 600 K/s and 10 K/min, respectively. The maximum temperature was 675 deg C. The amount of volatiles formed was high, about 77 %, the amount of coke and inorganic salts being 7 % and 16 %, respectively. In the 200 kW gasifier, tests were carried out with mixed soap (pine and birch) such that the gas outlet temperature was 680-690 deg C. Because of the low gasification temperature complete gasification of the char was not achieved. The heat content of the product gas, including the sensible heat, was about 5.8 MJ/m[sup 3]n, which was estimated to be sufficient for lime calcination. Typical of the product gas were high tar content (20 g/m[sup 3]n), high acetylene content, and the absence of hydrogen sulphide. Overall, the results of this study indicated that the most significant subjects for future research are the atomization properties of tall oil soap, the effects of different amounts of input sodium on the operability of the lime kiln, and the economics of the proposed gasification process

A dual fired downdraft gasifier system to produce cleaner gas for power generation: Design, development and performance analysis

International Nuclear Information System (INIS)

Raman, P.; Ram, N.K.; Gupta, Ruchi

2013-01-01

The existing biomass gasifier systems have several technical challenges, which need to be addressed. They are reduction of impurities in the gas, increasing the reliability of the system, easy in operation and maintenance. It is also essential to have a simple design of gasifier system for power generation, which can work even in remote locations. A dual fired downdraft gasifier system was designed to produce clean gas from biomass fuel, used for electricity generation. This system is proposed to overcome a number of technical challenges. The system is equipped with dry gas cleaning and indirect gas cooling equipment. The dry gas cleaning system completely eliminates wet scrubbers that require large quantities of water. It also helps to do away with the disposal issues with the polluted water. With the improved gasifier system, the tar level in the raw gas is less than 100 mg Nm −3 .Cold gas efficiency has improved to 89% by complete gasification of biomass and recycling of waste heat into the reactor. Several parameters, which are considered in the design and development of the reactors, are presented in detail with their performance indicators. - Highlights: • Hot air injection in dual fired reactor reduces the tar content to less than 100 mg Nm −3 . • In clean gas the tar content is 35 mg Nm −3 and the dust content is nil. • The specific gasification rate is 2.8 Nm 3 kg −1 of fuel wood and cold gas efficiency is 89.7%. • CV of the gas: 5.3 MJ Nm −3 , SFC: 1.1 kg kWh −1 and wood to power efficiency: 21%. • Cold gas efficiency is improved by optimizing the reactor's design and recycling the waste heat from hot gas

The Low temperature CFB gasifier

DEFF Research Database (Denmark)

Stoholm, P.; Nielsen, Rasmus Glar; Fock, Martin W.

2003-01-01

%) particle separation by the hot secondary cyclone. The next LT-CFB experiment, currently under preparation, is expected to be on either municipal/industrial waste or animal manure. Eventually a 500 kW LT-CFB test plant scheduled for commission during summer 2003, and the anticipated primary LT......The Low Temperature Circulating Fluidised Bed (LT-CFB) gasification process aims at avoiding problems due to ash deposition and agglomeration when using difficult fuels such as agricultural biomass and many waste materials. This, as well as very simple gas cleaning, is achieved by pyrolysing...... the fuel at around 650?C in a CFB reaction chamber and subsequently gasifying the char at around 730oC in a slowly fluidised bubbling bed chamber located in the CFB particle recirculation path. In this paper the novel LT-CFB concept is further described together with the latest test results from the 50 k...

Biomass low-temperature gasification in a rotary reactor prior to cofiring of syngas in power boilers

International Nuclear Information System (INIS)

Ostrowski, Piotr; Maj, Izabella; Kalisz, Sylwester; Polok, Michał

2017-01-01

Highlights: • An innovative method of gasification with use of flue gas was investigated. • Gasification temperature ranging from 350 °C was considered. • Discussed gasification unit is connected to a power boiler. • Syngas with combustible components is recirculated to the boiler. • Wide range of biomass and waste fuels can be used as a feedstock. - Abstract: The paper presents results of the investigation of an innovative biomass and alternative fuel low-temperature gasification method before co-firing in industrial or power plant boilers. Before running industrial-size installation, laboratory tests were carried out to determine usability of alternative fuels to low-temperature gasification process. Tests were conducted in a laboratory reactor designed and constructed specifically for this purpose. The experimental stand enables recording of the weight loss of a sample and syngas composition. The process occurs for a fuel sample of a constant weight and known granulation and with a flue gas of known composition used as a gasifying agent. The aim of the laboratory research was to determine the usability of selected biomass fuel for indirect co-firing in power boilers and to build a knowledge base for industrial-size process by defining the process kinetics (time for fuel to remain in the reactor), recommended fuel granulation and process temperature. Presented industrial-size gasification unit has been successfully built in Marcel power plant in Radlin town, Poland. It consist an innovative rotary gasification reactor. Gasification process takes place with use of flue gas from coal and coke-oven fired boiler as a gasifying agent with recirculation of resulting gas (syngas) with combustible components: CO, H 2 , CH 4 . C n H m to the boiler’s combustion chamber. The construction of the reactor allows the use of a wide range of fuels (biomass, industrial waste and municipal waste). This paper presents the results of the reactor tests using coniferous

Fuel conversion characteristics of black liquor and pyrolysis oil mixture for efficient gasification with inherent catalyst

OpenAIRE

Bach Oller, Albert; Furusjö, Erik; Umeki, Kentaro

2014-01-01

This paper describes the technical feasibility of a catalytic co-gasification process using a mixture of black liquor (BL) and pyrolysis oil (PO). A technical concern is if gasifiers can be operated at low temperature (~1000 ºC) without problems of tar, soot or char, as is the case for pure BL due to the catalytic effect of fuel alkali. Hence, we investigated fuel conversion characteristics of BL/PO mixture: conversion of single droplet in flame, and char gasification reactivity. 20wt.% (BP20...

Exploratory experimental and theoretical studies of cyclone gasification of wood powder

Energy Technology Data Exchange (ETDEWEB)

Fredriksson, Christian

1999-11-01

This thesis describes an exploratory experimental and theoretical study of gasification of wood powder in a cyclone gasifier. The generated gas could be used to operate a gas turbine in a combined cycle power plant. The objective has been to develop the understanding of cyclone gasification by experimental studies of the performance of a cyclone designed in principle as a separation cyclone and by comparisons between the experimental results and theoretical predictions. The experiments were carried out with commercial Swedish wood powder fuels, injected with air or steam/air mixture through two diametrically opposite tangential inlets and gasified at atmospheric pressure in cyclones of two different configurations with a volume of about 0.034 m{sup 3}. The studies show that stable gasification of this fuel can be obtained for a specific fuel feeding rate of about 5 MW/m{sup 3} cyclone volume for equivalence ratios above 0.15 and that the equivalence ratio had to be kept below about 0.4 in order to avoid material temperatures above 950 deg C. A cyclone with a short outlet pipe, designed as a conventional separation cyclone was found to give lower char conversion than a modified cyclone with a long outlet pipe. The heating value of the gas was found to be approximately 4.5 MJ/kg. The dust load in the product gas was measured to between 1000 and 2500 mg/Nm{sup 3}. It was possible to separate at least 40-60% of the potassium and 60-90% of the sodium supplied with the wood. The alkali that left the cyclone with the product gas appear to be in solid or melted phase in the unseparated char particles and consequently not vaporised during gasification. As the K and Na were assumed to remain within the particles during gasification, it was concluded that to reduce the amount of alkali metals in the product gas it would be necessary to improve the particle separation efficiency. The results of the theoretical modelling, using the existing models in the commercial software CFX

Influence of the product gases on the kinetics of water vapour gasification as a function of pressure and temperature

International Nuclear Information System (INIS)

Muehlen, H.J.

1983-01-01

The reaction kinetics of coal gasification by using the process heat is investigated. Pressure, temperature and composition of the gasifying agent are varied. Starting from other models, a kinetic model is derived and tested for its applicability. (PW) [de

Ash behavior and de-fluidization in low temperature circulating fluidized bed biomass gasifier

DEFF Research Database (Denmark)

Narayan, Vikas

ensures that high-alkali biomass fuels can be used without risks of bed de-fluidization. This thesis aims to understand the behavior of alkali metals and ash in the LTCFB system. The thesis work involved measurements made on bed material and product gas dust samples on a 100kW LTCFB gasifier placed......Biomass is increasingly used as a fuel for power generation. Herbaceous fuels however, contain high amounts of alkali metals which get volatilized at high temperatures and forms salts with low melting points and thus condense on pipelines, reactor surfaces and may cause de-fluidization. A Low......-Temperature Circulating Fluidized Bed System (LTCFB) gasifier allows pyrolysis and gasification of biomass to occur at low temperatures thereby improving the retention of alkali and other ash species within the system and minimizing the amount of ash species in the product gas. In addition, the low reactor temperature...

ASPEN Plus simulation of coal integrated gasification combined blast furnace slag waste heat recovery system

International Nuclear Information System (INIS)

Duan, Wenjun; Yu, Qingbo; Wang, Kun; Qin, Qin; Hou, Limin; Yao, Xin; Wu, Tianwei

2015-01-01

Highlights: • An integrated system of coal gasification with slag waste heat recovery was proposed. • The goal of BF slag heat saving and emission reduction was achieved by this system. • The optimal parameters were obtained and the waste heat recovery rate reached 83.08%. • About 6.64 kmol/min syngas was produced when using one ton BF slag to provide energy. - Abstract: This article presented a model for the system of coal gasification with steam and blast furnace slag waste heat recovery by using the ASPEN Plus as the simulating and modeling tool. Constrained by mass and energy balance for the entire system, the model included the gasifier used to product syngas at the chemical equilibrium based on the Gibbs free energy minimization approach and the boiler used to recover the heat of the blast furnace slag (BF slag) and syngas. Two parameters of temperature and steam to coal ratio (S/C) were considered to account for their impacts on the Datong coal (DT coal) gasification process. The carbon gasification efficiency (CE), cold gasification efficiency (CGE), syngas product efficiency (PE) and the heating value of syngas produced by 1 kg pulverized coal (HV) were adopted as the indicators to examine the gasification performance. The optimal operating temperature and S/C were 800 °C and 1.5, respectively. At this condition, CE reached above 90% and the maximum values of the CGE, PE and HV were all obtained. Under the optimal operating conditions, 1000 kg/min BF slag, about 40.41 kg/min DT pulverized coal and 77.94 kg/min steam were fed into the gasifier and approximate 6.64 kmol/min syngas could be generated. Overall, the coal was converted to clean syngas by gasification reaction and the BF slag waste heat was also recovered effectively (reached up to 83.08%) in this system, achieving the objective of energy saving and emission reduction

Thermodynamic analysis of hydrogen production from biomass gasification

International Nuclear Information System (INIS)

Cohce, M.K.; Dincer, I.; Rosen, M.A.

2009-01-01

'Full Text': Biomass resources have the advantage of being renewable and can therefore contribute to renewable hydrogen production. In this study, an overview is presented of hydrogen production methods in general, and biomass-based hydrogen production in particular. For two methods in the latter category (direct gasification and pyrolysis), assessments are carried out, with the aim of investigating the feasibility of producing hydrogen from biomass and better understanding the potential of biomass as a renewable energy source. A simplified model is presented here for biomass gasification based on chemical equilibrium considerations, and the effects of temperature, pressure and the Gibbs free energy on the equilibrium hydrogen yield are studied. Palm oil (designated C 6 H 10 O 5 ), one of the most common biomass resources in the world, is considered in the analyses. The gasifier is observed to be one of the most critical components of a biomass gasification system, and is modeled using stoichiometric reactions. Various thermodynamic efficiencies are evaluated, and both methods are observed to have reasonably high efficiencies. (author)

Catalytic upgrading nitrogen-riched wood syngas to liquid hydrocarbon mixture over Fe-Pd/ZSM-5 catalyst

Science.gov (United States)

Qiangu Yan; Fei Yu; Zhiyong Cai; Jilei Zhang

2012-01-01

Biomass like wood chips, switchgrass and other plant residues are first converted to syngas through gasification process using air, oxygen or steam. A downdraft gasifier is performed for syngas production in Mississippi State. The syngas from the gasifier contains up to 49% (vol) N2. High-level nitrogen-containing (nitrogen can be up to 60%)...

Gasification characteristics of auto shredder residue

International Nuclear Information System (INIS)

Navee, S.; Ramzan, N.

2011-01-01

Given the large volume of used tyre waste generated each year it is imperative that suitable re-use and disposal techniques are developed for dealing with this problem; presently these include rethreading, reprocessing for use as safe playground and sports surfaces, use as noise reduction barriers and utilisation as a fuel source. This paper reports on pilot scale studies designed to investigate the suitability of automotive waste for energy recovery via gasification. The study was carried out into auto shredder residue, which is a mixture of three distinct waste streams: tyres, rubber/plastic and general automotive waste. The tests included proximate, ultimate and elemental analysis, TGA, as well as calorific value determinations. In addition, the waste was tested in a desktop gasifier, and analysis was carried out to determine the presence and type of combustible gases. It was concluded that tyre waste and rubber/plastic waste are quite suitable fuels for gasification. (author)

Coal Integrated Gasification Fuel Cell System Study

Energy Technology Data Exchange (ETDEWEB)

Chellappa Balan; Debashis Dey; Sukru-Alper Eker; Max Peter; Pavel Sokolov; Greg Wotzak

2004-01-31

This study analyzes the performance and economics of power generation systems based on Solid Oxide Fuel Cell (SOFC) technology and fueled by gasified coal. System concepts that integrate a coal gasifier with a SOFC, a gas turbine, and a steam turbine were developed and analyzed for plant sizes in excess of 200 MW. Two alternative integration configurations were selected with projected system efficiency of over 53% on a HHV basis, or about 10 percentage points higher than that of the state-of-the-art Integrated Gasification Combined Cycle (IGCC) systems. The initial cost of both selected configurations was found to be comparable with the IGCC system costs at approximately $1700/kW. An absorption-based CO2 isolation scheme was developed, and its penalty on the system performance and cost was estimated to be less approximately 2.7% and $370/kW. Technology gaps and required engineering development efforts were identified and evaluated.

SFW-Funk process for gasification of solid urban and industrial waste

Energy Technology Data Exchange (ETDEWEB)

Hummelsiep, H; Heinrich, F

1982-01-01

It was the purpose of the R+D-project, to develop the SFW-Funk process for gasification of solid urban and industrial waste for commercial plants. On the base of a literature study and some experiments on a laboratory plant, a demonstration plant was designed and built. The test runs can be divided into two sections. During the first, problems of the enlarging of the plant were examined and solved. In the second section, gasification tests where run under several conditions. During the period of run, different input-materials (domestic waste of different composition, grain size and closeners of grain, rubber and wood) were gasified at varying operating conditions (composition, quantity and constitution of the oxidant) with good results. The experiments showed, that, unless the reactor was optimized during the period of run, it is possible to optimize some further elements of the gasification plant.

Performance, cost and environmental assessment of gasification-based electricity in India: A preliminary analysis

Science.gov (United States)

Rani, Abha; Singh, Udayan; Jayant; Singh, Ajay K.; Sankar Mahapatra, Siba

2017-07-01

Coal gasification processes are crucial to decarbonisation in the power sector. While underground coal gasification (UCG) and integrated gasification combined cycle (IGCC) are different in terms of the site of gasification, they have considerable similarities in terms of the types of gasifiers used. Of course, UCG offers some additional advantages such as reduction of the fugitive methane emissions accompanying the coal mining process. Nevertheless, simulation of IGCC plants involving surface coal gasification is likely to give reasonable indication of the 3E (efficiency, economics and emissions) prospects of the gasification pathway towards electricity. This paper will aim at Estimating 3E impacts (efficiency, environment, economics) of gasification processes using simulation carried out in the Integrated Environmental Control Model (IECM) software framework. Key plant level controls which will be studied in this paper will be based on Indian financial regulations and operating costs which are specific to the country. Also, impacts of CO2 capture and storage (CCS) in these plants will be studied. The various parameters that can be studied are plant load factor, impact of coal quality and price, type of CO2 capture process, capital costs etc. It is hoped that relevant insights into electricity generation from gasification may be obtained with this paper.

JV Task - 129 Advanced Conversion Test - Bulgarian Lignite

Energy Technology Data Exchange (ETDEWEB)

Michael Swanson; Everett Sondreal; Daniel Laudal; Douglas Hajicek; Ann Henderson; Brandon Pavlish

2009-03-27

The objectives of this Energy & Environmental Research Center (EERC) project were to evaluate Bulgarian lignite performance under both fluid-bed combustion and gasification conditions and provide a recommendation as to which technology would be the most technically feasible for the particular feedstock and also identify any potential operating issues (such as bed agglomeration, etc.) that may limit the applicability of a potential coal conversion technology. Gasification tests were run at the EERC in the 100-400-kg/hr transport reactor development unit (TRDU) on a 50-tonne sample of lignite supplied by the Bulgarian Lignite Power Project. The quality of the test sample was inferior to any coal previously tested in this unit, containing 50% ash at 26.7% moisture and having a higher heating value of 5043 kJ/kg after partial drying in preparation for testing. The tentative conclusion reached on the basis of tests in the TRDU is that oxygen-blown gasification of this high-ash Bulgarian lignite sample using the Kellogg, Brown, and Root (KBR) transport gasifier technology would not provide a syngas suitable for directly firing a gas turbine. After correcting for test conditions specific to the pilot-scale TRDU, including an unavoidably high heat loss and nitrogen dilution by transport air, the best-case heating value for oxygen-blown operation was estimated to be 3316 kJ/m{sup 3} for a commercial KRB transport gasifier. This heating value is about 80% of the minimum required for firing a gas turbine. Removing 50% of the carbon dioxide from the syngas would increase the heating value to 4583 kJ/m{sup 3}, i.e., to about 110% of the minimum requirement, and 95% removal would provide a heating value of 7080 kJ/m{sup 3}. Supplemental firing of natural gas would also allow the integrated gasification combined cycle (IGCC) technology to be utilized without having to remove CO{sub 2}. If removal of all nitrogen from the input gas streams such as the coal transport air were

Coal gasification. Quarterly report, January--March 1977

Energy Technology Data Exchange (ETDEWEB)

None

1977-12-01

High-Btu natural gas has a heating value of 950 to 1,000 Btu per standard cubic foot, is composed essentially of methane, and contains virtually no sulfur, carbon monoxide, or free hydrogen. The conversion of coal to high-Btu gas requires a chemical and physical transformation of solid coal. However, because coal has widely differing chemical and physical properties, depending on where it is mined, it is difficult to process. Therefore, to develop the most suitable techniques for gasifying coal, ERDA, together with the American Gas Association is sponsoring the development of several advanced conversion processes. Although the basic coal-gasification chemical reactions are the same for each process, the processes under development have unique characteristics. A number of the processes for converting coal to high Btu and to low Btu gas have reached the pilot plant stage. The responsibility for designing, constructing and operating each of these pilot plants is defined and progress on each during the quarter is described briefly. The accumulation of data for a coal gasification manual and the development of mathematical models of coal gasification processes are reported briefly. (LTN)

Improvement of producer gas of Palm Oil Empty Fruit Bunch in a 50 kg/ hr prototype down draft gasifier by palletization

International Nuclear Information System (INIS)

Kerdsuwan, Somrat; Cherdphong, Somphot; Uthaikiattikul, Tada

2010-01-01

The main residue from palm oil industry is Palm Oil Empty Fruit Bunch (PEFB) which was considered as null-waste, can be rethinking and used as renewable or alternative fuel, since there is still hiding energy storage within. The proper technology for converting PEFB to renewable energy carrier is gasification technology. The gasification process of PEFB with and without feedstock preparation was investigated and compared in order to improve the efficiency of gasification process by pelletizing PEFB and to characterize the gasification reaction of pelletized PEFB. As received PEFB is solar dried and pelletized in a cylindrical form. The proximate and ultimate analysis of pelletized PEFB is investigated. Thereafter, the gasification process of as-received PEFB and pelletized PEFB was carried out in a 50 kg/ hr prototype down draft gasifier with varying the operating conditions, to characterize the gasification behavior of pelletized PEFB. From the experiments, the feedstock preparation, in this case pelletizing, can improve the performance of PEFB gasification. The results of experiment reveals that the heating value of producer gas and cold gas efficiency increases from 5.18 MJ/ Nm 3 for PEFB gasification without preparation to 6.5 MJ/ Nm 3 with feedstock preparation and from 61.72% to 79.73% respectively. (author)

Gasification reactivity and ash sintering behaviour of biomass feedstocks

Energy Technology Data Exchange (ETDEWEB)

Moilanen, A.; Nasrullah, M.

2011-12-15

Char gasification reactivity and ash sintering properties of forestry biomass feedstocks selected for large-scale gasification process was characterised. The study was divided into two parts: (1) Internal variation of the reactivity and the ash sintering of feedstocks. (2) Measurement of kinetic parameters of char gasification reactions to be used in the modelling of a gasifier. The tests were carried out in gases relevant to pressurized oxygen gasification, i.e. steam and carbon dioxide, as well as their mixtures with the product gases H{sub 2} and CO. The work was based on experimental measurements using pressurized thermobalance. In the tests, the temperatures were below 1000 deg C, and the pressure range was between 1 and 20 bar. In the first part, it was tested the effect of growing location, storage, plant parts and debarking method. The following biomass types were tested: spruce bark, pine bark, aspen bark, birch bark, forestry residue, bark feedstock mixture, stump chips and hemp. Thick pine bark had the lowest reactivity (instantaneous reaction rate 14%/min) and hemp the highest (250%/min); all other biomasses laid between these values. There was practically no difference in the reactivities among the spruce barks collected from the different locations. For pine bark, the differences were greater, but they were probably due to the thickness of the bark rather than to the growth location. For the spruce barks, the instantaneous reaction rate measured at 90% fuel conversion was 100%/min, for pine barks it varied between 14 and 75%/min. During storage, quite large local differences in reactivity seem to develop. Stump had significantly lower reactivity compared with the others. No clear difference in the reactivity was observed between barks obtained with the wet and dry debarking, but, the sintering of the ash was more enhanced for the bark from dry debarking. Char gasification rate could not be modelled in the gas mixture of H{sub 2}O + CO{sub 2} + H{sub 2

Numerical simulations for the coal/oxidant distribution effects between two-stages for multi opposite burners (MOB) gasifier

International Nuclear Information System (INIS)

Unar, Imran Nazir; Wang, Lijun; Pathan, Abdul Ghani; Mahar, Rasool Bux; Li, Rundong; Uqaili, M. Aslam

2014-01-01

Highlights: • We simulated a double stage 3D entrained flow coal gasifier with multi-opposite burners. • The various reaction mechanisms have evaluated with experimental results. • The effects of coal and oxygen distribution between two stages on the performance of gasifier have investigated. • The local coal to oxygen ratio is affecting the overall efficiency of gasifier. - Abstract: A 3D CFD model for two-stage entrained flow dry feed coal gasifier with multi opposite burners (MOB) has been developed in this paper. At each stage two opposite nozzles are impinging whereas the two other opposite nozzles are slightly tangential. Various numerical simulations were carried out in standard CFD software to investigate the impacts of coal and oxidant distributions between the two stages of the gasifier. Chemical process was described by Finite Rate/Eddy Dissipation model. Heterogeneous and homogeneous reactions were defined using the published kinetic data and realizable k–ε turbulent model was used to solve the turbulence equations. Gas–solid interaction was defined by Euler–Lagrangian frame work. Different reaction mechanism were investigated first for the validation of the model from published experimental results. Then further investigations were made through the validated model for important parameters like species concentrations in syngas, char conversion, maximum inside temperature and syngas exit temperature. The analysis of the results from various simulated cases shows that coal/oxidant distribution between the stages has great influence on the overall performance of gasifier. The maximum char conversion was found 99.79% with coal 60% and oxygen 50% of upper level of injection. The minimum char conversion was observed 95.45% at 30% coal with 40% oxygen at same level. In general with oxygen and coal above or equal to 50% of total at upper injection level has shown an optimized performance

Critical factors affecting the integration of biomass gasification and syngas fermentation technology

Directory of Open Access Journals (Sweden)

Karthikeyan D. Ramachandriya

2016-05-01

Full Text Available Gasification-fermentation is a thermochemical-biological platform for the production of fuels and chemicals. Biomass is gasified at high temperatures to make syngas, a gas composed of CO, CO2, H2, N2 and other minor components. Syngas is then fed to anaerobic microorganisms that convert CO, CO2 and H2 to alcohols by fermentation. This platform offers numerous advantages such as flexibility of feedstock and syngas composition and lower operating temperature and pressure compared to other catalytic syngas conversion processes. In comparison to hydrolysis-fermentation, gasification-fermentation has a major advantage of utilizing all organic components of biomass, including lignin, to yield higher fuel production. Furthermore, syngas fermentation microorganisms do not require strict CO:H2:CO2 ratios, hence gas reforming is not required. However, several issues must be addressed for successful deployment of gasification-fermentation, particularly those that involve the integration of gasification and fermentation. Most previous reviews have focused only on either biomass gasification or syngas fermentation. In this review, the critical factors that affect the integration of biomass gasification with syngas fermentation, such as carbon conversion efficiency, effect of trace gaseous species, H2 to CO ratio requirements, and microbial preference of carbon substrate, are thoroughly discussed.

Techno-economic assessment of FT unit for synthetic diesel production in existing stand-alone biomass gasification plant using process simulation tool

DEFF Research Database (Denmark)

Hunpinyo, Piyapong; Narataruksa, Phavanee; Tungkamani, Sabaithip

2014-01-01

For alternative thermo-chemical conversion process route via gasification, biomass can be gasified to produce syngas (mainly CO and H2). On more applications of utilization, syngas can be used to synthesize fuels through the catalytic process option for producing synthetic liquid fuels...... such as Fischer-Tropsch (FT) diesel. The embedding of the FT plant into the stand-alone based on power mode plants for production of a synthetic fuel is a promising practice, which requires an extensive adaptation of conventional techniques to the special chemical needs found in a gasified biomass. Because...... there are currently no plans to engage the FT process in Thailand, the authors have targeted that this work focus on improving the FT configurations in existing biomass gasification facilities (10 MWth). A process simulation model for calculating extended unit operations in a demonstrative context is designed...

High Temperature Air/Steam Gasification of Biomass Wastes - Stage 1. Final report

Energy Technology Data Exchange (ETDEWEB)

Blasiak, Wlodzimierz; Szewczyk, Dariusz; Lucas, Carlos; Rafidi, Nabil; Abeyweera Ruchira; Jansson, Anna; Bjoerkman, Eva [Royal Inst. of Tech., Stockholm (Sweden). Dept. of Materials Science and Engineering

2003-05-01

In Jan 2002 the Division of Energy and Furnace Technology started the project High Temperature Air an Steam Gasification (HTAG) of biomass wastes, following the approval made by Swedish Energy Agency. The research proved successful; with the fixed bed updraft gasifier coupled to the highly regenerative preheater equipment able to produce a fuel gas not only from wood pellets but also from wood chips, bark and charcoal with considerably reduced amount of tar. This report provides information on solid biomass conversion into fuel gas as a result of air and steam gasification process performed in a fixed bed updraft gasifier. The first chapter of the report presents the overall objectives and the specific objectives of the work. Chapter 2 summarizes state-of-the-art on the gasification field stating some technical differences between low and high temperature gasification processes. Description and schemes of the experimental test rig are provided in Chapter 3. The equipment used to perform measurements of different sort and that installed in the course of the work is described in Chapter 4. Chapter 5 describes the methodology of experiments conducted whose results were processed and evaluated with help of the scheme of equations presented in Chapter 6, called raw data evaluation. Results of relevant experiments are presented and discussed in Chapter 7. A summary discussion of the tar analysis is presented in Chapter 8. Chapter 9 summarizes the findings of the research work conducted and identifies future efforts to ensure the development of next stage. Final chapter provides a summary of conclusions and recommendations of the work. References are provided at the end of the report. Aimed to assist the understanding of the work done, tables and graphs of experiments conducted, irrespective to their quality, are presented in appendices.

Next-generation coal utilization technology development study. Environmentally-friendly coal combustion technology; topping cycles; Sekitan riyo jisedai gijutsu kaihatsu chosa. Kankyo chowagata sekitan nensho gijutsu bun`ya (topping nensho gijutsu)

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-03-01

As a realistic measure to reduce environmental pollutants emitted from coal-fueled boilers, a developmental study was conducted of high-efficient combustion systems. In fiscal 1994, four types of topping cycles which are different in system structure and gasifier type were selected, and topping cycles assuming a 300MW-class power plant were trially designed. Further, an evaluation of adaptability of these systems was made, and an selection of the optimum system for the early development was made among the systems. As a result, the evaluation was obtained that `a system using air blown gasifier` is most suitable for conducting the next-stage research. In the element test on the topping combustion technology, collection was made of data of desulfurization activity, desulfurization oxidation mechanism and alkali metal behavior at the laboratory level, data of temperatures and gas concentration distribution in coal gasification, data of simulation of the gasifier reaction, and the other data. 262 figs., 66 tabs.

Preliminary studies of lignocellulosics and waste fuels for fixed bed gasification

Energy Technology Data Exchange (ETDEWEB)

Olgun, H [Marmara Research Center, Kocaeli (Turkey). Energy Systems and Environmental Research Institute; Dogru, M; Howarth, C R [University of Newcastle (United Kingdom). Dept. of Chemical and Process Engineering; Malik, A A [University of Northumbria, Newcastle (United Kingdom). Dept. of Chemical and Life Science

2001-07-01

This study was carried out to understand the decomposition behaviour of a range of biofuel and waste feedstock during gasification in a downdraft gasifier. A laboratory scale large sample thermogravimetric analyser (LSTA) is used which allows the data on burn-out characteristics of different fuel particles to be measured under agitated conditions. The conditions chosen simulate the combustion behaviour in a gasifier for a range of biofuels and wastes, namely hazelnut, pistachio, and peanut shells, wood chips and sewage sludge pellets. From this data the activation energy is calculated for a heating rate of 20{sup o}C/min. It was found that, as the weight loss increases, the activation energy decreases. In addition the influence of a range of gasification air/N{sub 2} levels on constituents of the gas released during hazelnut shell decomposition was observed. It was found that the composition of the product gases consisted of CH{sub 4}, H{sub 2}, CO, CO{sub 2}, C{sub 2}H{sub 4}, C{sub 2}H{sub 6}. This was analysed as function of time for hazelnut shells showing that the primary products are H{sub 2}, CO, CH{sub 4} and CO{sub 2}. (author)

Preliminary experimental studies of waste coal gasification

Energy Technology Data Exchange (ETDEWEB)

Su, S.; Jin, Y.G.; Yu, X.X.; Worrall, R. [CSIRO, Brisbane, QLD (Australia). Advanced Coal Technology

2013-07-01

Coal mining is one of Australia's most important industries. It was estimated that coal washery rejects from black coal mining was approximately 1.82 billion tonnes from 1960 to 2009 in Australia, and is projected to produce another one billion tonnes by 2018 at the current production rate. To ensure sustainability of the Australian coal industry, we have explored a new potential pathway to create value from the coal waste through production of liquid fuels or power generation using produced syngas from waste coal gasification. Consequently, environmental and community impacts of the solid waste could be minimized. However, the development of an effective waste coal gasification process is a key to the new pathway. An Australian mine site with a large reserve of waste coal was selected for the study, where raw waste coal samples including coarse rejects and tailings were collected. After investigating the initial raw waste coal samples, float/sink testing was conducted to achieve a desired ash target for laboratory-scale steam gasification testing and performance evaluation. The preliminary gasification test results show that carbon conversions of waste coal gradually increase as the reaction proceeds, which indicates that waste coal can be gasified by a steam gasification process. However, the carbon conversion rates are relatively low, only reaching to 20-30%. Furthermore, the reactivity of waste coal samples with a variety of ash contents under N{sub 2}/air atmosphere have been studied by a home-made thermogravimetric analysis (TGA) apparatus that can make the sample reach the reaction temperature instantly.

Feasibility of Biomass Biodrying for Gasification Process

Science.gov (United States)

Hamidian, Arash

An important challenge of biomass gasification is the limitation of feedstock quality especially the moisture content, which plays a significant role on the performance of gasification process. Gasification requires low moisture levels (20% and less) and several reports have emphasized on the moisture as a typical problem while gasifying biomass. Moisture affects overall reaction rates in the gasifiers as a result of temperature drop and ultimately increases tar content, decreases gas yield, changes the composition of produced gas and affects the efficiency. Therefore, it is mandatory to pre-treat the biomass before gasification and reduce the moisture content to the suitable and economic level. The well-known solutions are either natural drying (not practical for commercial plants) or conventional drying technologies (have high operating costs). Biodrying is an alternative process, which uses both convective air and heat of biological reactions as a source of energy, to reduce the moisture. In the biodrying reactor heat is generated from exothermic decomposition of organic fraction of biomass and that is why the process is called "self-heating process". Employing such technology for drying biomass at pre-treatment units of gasification process returns several economic and environmental advantages to mills. In Europe, municipal waste treatment (MSW) plants use the biodrying at commercial scale to degrade a part of the biodegradable fraction of waste to generate heat and reduce the moisture content for high quality SRF (Solid Recovered Fuel) production. In Italy, wine industry is seeking to develop biodrying for energy recovery of grape wastes after fermentation and distillation, which returns economic benefits to the industry. In Canada, the development of biodrying technology for pulp and paper industry was started at Ecole polytechnique de Montreal as an option for sludge management solution. Therefore, batch biodrying reactor was successfully developed in 2004

Fresh tar (from biomass gasification) destruction with downstream catalysts: comparison of their intrinsic activity with a realistic kinetic model

Energy Technology Data Exchange (ETDEWEB)

Corella, J.; Narvaez, I.; Orio, A. [Complutense Univ. of Madrid (Spain). Dept. of Chemical Engineering

1996-12-31

A model for fresh tar destruction over catalysts placed downstream a biomass gasifier is presented. It includes the stoichio-metry and the calculation of the kinetic constants for the tar destruction. Catalysts studied include commercial Ni steam reforming catalysts and calcinated dolomites. Kinetic constants for tar destruction are calculated for several particle sizes, times- on-stream and temperatures of the catalyst and equivalence ratios in the gasifier. Such intrinsic kinetic constants allow a rigorous or scientific comparison of solids and conditions to be used in an advanced gasification process. (orig.) 4 refs.

Fresh tar (from biomass gasification) destruction with downstream catalysts: comparison of their intrinsic activity with a realistic kinetic model

Energy Technology Data Exchange (ETDEWEB)

Corella, J; Narvaez, I; Orio, A [Complutense Univ. of Madrid (Spain). Dept. of Chemical Engineering

1997-12-31

A model for fresh tar destruction over catalysts placed downstream a biomass gasifier is presented. It includes the stoichio-metry and the calculation of the kinetic constants for the tar destruction. Catalysts studied include commercial Ni steam reforming catalysts and calcinated dolomites. Kinetic constants for tar destruction are calculated for several particle sizes, times- on-stream and temperatures of the catalyst and equivalence ratios in the gasifier. Such intrinsic kinetic constants allow a rigorous or scientific comparison of solids and conditions to be used in an advanced gasification process. (orig.) 4 refs.

Designing of gasification power plant for remote area in Thailand

OpenAIRE

Pulido Vendrell, Rosa

2013-01-01

The main objective of the project is to define the biomass gasification technology for ensuring 30kW of electric supply to remote areas in Thailand. On one hand, must be determined the type of biomass fuel, the suitable gasifier and obtained producer gas. On the other hand, establish the electrical generation technology by using producer gas. Finally, an economic evaluation is conducted to define the feasibility of the project. Therefore, the project is the analysis of the i...

Analysis of tars produced in biomass gasification

Energy Technology Data Exchange (ETDEWEB)

Zhou, J.; Wang, Y.; Kinoshita, C.M. [Univ. of Hawaii, Honolulu, HI (United States)

1993-12-31

Parametric tests on tar formation, varying temperature, equivalence ratio, and residence time, are performed on a bench-scale, indirectly-heated fluidized bed gasifier. Prepared tar samples are analyzed in a gas chromatograph (GC) with a flame ionization detector, using a capillary column. Standards containing dominant tar species have been prepared for GC calibration. The identified peaks include single-ring hydrocarbons, such as benzene, to five-ring hydrocarbons, such as perylene; depending on the gasification conditions, the identified species represent about 70 to 90% (mass basis) of the tar constituents. Under all conditions tested, benzene and naphthalene were the most dominant species. Temperature and equivalence ratio have significant effect on tar yield and tar composition. Tar yield decreases with increasing temperature or equivalence ratio. The test results suggest that lower temperature favors the formation of more aromatic tar species with diversified substituent groups, while higher temperature favors the formation of fewer aromatic tar species without substituent groups. Higher temperature or equivalence ratio favors the formation of polyaromatic compounds. Oxygen-containing compounds exist in significant quantities only at temperature below 800{degrees}C and decrease with increasing temperature, equivalence ratio, or residence time.

Diesel power plants based on biomass gasification; Biomassan ja turpeen kaasutukseen perustuvien dieselvoimalaitosten toteutettavuustutkimus

Energy Technology Data Exchange (ETDEWEB)

Kurkela, E.; Staahlberg, P.; Solantausta, Y.; Wilen, C.

1995-12-31

Different power production systems have been developed for biomass feedstocks. However, only few of these systems can meet the following three requirements: (a) suitability to small scale electricity production (< 5-10 MWe), (b) reliable operation with realistically available biomass feedstocks, and (c) potential for economical competitiveness. The fluidized-bed boilers have been successfully operated with wood waste and peat down to outputs of the order of 5 MWe and the investment costs have been successfully lowered to a reasonable level. However, this concept is most suitable for combined heat and electricity production and smaller plant sizes are not considered feasible. One of the most promising alternative for this commercially proven technology is the diesel power plant based on gasification. This concept has a potential for higher power to heat ratios in cogeneration or higher efficiency in separate electricity production. The objectives of this project were (a) to evaluate the technical and economical feasibility of diesel power plants based on biomass gasification and (b) to study the effects of operating conditions (temperature, bed material and air staging) on the performance of a circulating fluidized-bed gasifier. The experimental part of the project was carried out on a new PDU-scale Circulating Fluidized-Bed Gasification test facility of VTT. Wood residues were used as the feedstocks and the experiments were mainly focused on tar formation and gasifier performance. The results will be compared to earlier VTT data obtained for bubbling-bed reactors. The techno-economic feasibility studies are carried out using existing process modelling tools of VTT and the gasification based diesel plants will be compared to conventional fluidized-bed boilers

Diesel power plants based on biomass gasification; Biomassan ja turpeen kaasutukseen perustuvien dieselvoimalaitosten toteutettavuustutkimus

Energy Technology Data Exchange (ETDEWEB)

Kurkela, E; Staahlberg, P; Solantausta, Y; Wilen, C

1996-12-31

Different power production systems have been developed for biomass feedstocks. However, only few of these systems can meet the following three requirements: (a) suitability to small scale electricity production (< 5-10 MWe), (b) reliable operation with realistically available biomass feedstocks, and (c) potential for economical competitiveness. The fluidized-bed boilers have been successfully operated with wood waste and peat down to outputs of the order of 5 MWe and the investment costs have been successfully lowered to a reasonable level. However, this concept is most suitable for combined heat and electricity production and smaller plant sizes are not considered feasible. One of the most promising alternative for this commercially proven technology is the diesel power plant based on gasification. This concept has a potential for higher power to heat ratios in cogeneration or higher efficiency in separate electricity production. The objectives of this project were (a) to evaluate the technical and economical feasibility of diesel power plants based on biomass gasification and (b) to study the effects of operating conditions (temperature, bed material and air staging) on the performance of a circulating fluidized-bed gasifier. The experimental part of the project was carried out on a new PDU-scale Circulating Fluidized-Bed Gasification test facility of VTT. Wood residues were used as the feedstocks and the experiments were mainly focused on tar formation and gasifier performance. The results will be compared to earlier VTT data obtained for bubbling-bed reactors. The techno-economic feasibility studies are carried out using existing process modelling tools of VTT and the gasification based diesel plants will be compared to conventional fluidized-bed boilers

System studies on Biofuel production via Integrated Biomass Gasification

Energy Technology Data Exchange (ETDEWEB)

Andersson, Jim; Lundgren, Joakim [Luleaa Univ. of Technology Bio4Energy, Luleaa (Sweden); Malek, Laura; Hulteberg, Christian [Lund Univ., Lund (Sweden); Pettersson, Karin [Chalmers Univ. of Technology, Goeteborg (Sweden); Wetterlund, Elisabeth [Linkoeping Univ. Linkoeping (Sweden)

2013-09-01

A large number of national and international techno-economic studies on industrially integrated gasifiers for production of biofuels have been published during the recent years. These studies comprise different types of gasifiers (fluidized bed, indirect and entrained flow) integrated in different industries for the production of various types of chemicals and transportation fuels (SNG, FT-products, methanol, DME etc.) The results are often used for techno-economic comparisons between different biorefinery concepts. One relatively common observation is that even if the applied technology and the produced biofuel are the same, the results of the techno-economic studies may differ significantly. The main objective of this project has been to perform a comprehensive review of publications regarding industrially integrated biomass gasifiers for motor fuel production. The purposes have been to identify and highlight the main reasons why similar studies differ considerably and to prepare a basis for fair techno-economic comparisons. Another objective has been to identify possible lack of industrial integration studies that may be of interest to carry out in a second phase of the project. Around 40 national and international reports and articles have been analysed and reviewed. The majority of the studies concern gasifiers installed in chemical pulp and paper mills where black liquor gasification is the dominating technology. District heating systems are also well represented. Only a few studies have been found with mechanical pulp and paper mills, steel industries and the oil refineries as case basis. Other industries have rarely, or not at all, been considered for industrial integration studies. Surprisingly, no studies regarding integration of biomass gasification neither in saw mills nor in wood pellet production industry have been found. In the published economic evaluations, it has been found that there is a large number of studies containing both integration and

The role of char and tar in determining the gas-phase partitioning of nitrogen during biomass gasification

International Nuclear Information System (INIS)

Broer, Karl M.; Brown, Robert C.

2015-01-01

Highlights: • Switchgrass was gasified at an equivalence ratio of zero and 650–850 °C. • Short residence times were employed to minimize secondary reactions. • Char- and tar-bound nitrogen, NH_3, HCN, and N_2 were all significant products. • Increasing temperature leads to increased release of gaseous nitrogen compounds. • Kinetic models of gasification should include nitrogen release from char and tar. - Abstract: Gasification is an attractive option for converting biomass into fuels and chemicals. Most biomass contains significant amounts of fuel-bound nitrogen (FBN), which partially converts into ammonia (NH_3) and hydrogen cyanide (HCN) during gasification. These nitrogen compounds are problematic as they can lead to NO_X emissions or catalyst poisoning in downstream applications of syngas. FBN can convert to other products as well, including diatomic nitrogen (N_2), char-bound nitrogen (char-N), and tar-bound nitrogen (tar-N). Efforts to predict concentrations of NH_3 and HCN have been hindered by a lack of accurate, comprehensive measurements of nitrogen partitioning among gasification products. The present study gasified switchgrass under allothermal, short residence time conditions and measured NH_3, HCN, char-N, and tar-N as a function of temperature in the range of 650–850 °C with diatomic nitrogen determined by difference. It was found that a major portion of FBN was retained in the char and tar products. As temperature was increased, char and tar were consumed, releasing nitrogen as gaseous NH_3 and HCN. This increase in undesirable nitrogen compounds is contrary to the predictions of most gasification models, which overlook the presence of significant nitrogen in char and tar even if they include tar cracking and char gasification reactions. The results of this study demonstrate that gas-phase reactions alone are not sufficient to predict the fate of nitrogen during gasification. In order for modeling efforts to obtain more accurate

Energy, Environmental, and Economic Analyses of Design Concepts for the Co-Production of Fuels and Chemicals with Electricity via Co-Gasification of Coal and Biomass

Energy Technology Data Exchange (ETDEWEB)

Eric Larson; Robert Williams; Thomas Kreutz; Ilkka Hannula; Andrea Lanzini; Guangjian Liu

2012-03-11

The overall objective of this project was to quantify the energy, environmental, and economic performance of industrial facilities that would coproduce electricity and transportation fuels or chemicals from a mixture of coal and biomass via co-gasification in a single pressurized, oxygen-blown, entrained-flow gasifier, with capture and storage of CO{sub 2} (CCS). The work sought to identify plant designs with promising (Nth plant) economics, superior environmental footprints, and the potential to be deployed at scale as a means for simultaneously achieving enhanced energy security and deep reductions in U.S. GHG emissions in the coming decades. Designs included systems using primarily already-commercialized component technologies, which may have the potential for near-term deployment at scale, as well as systems incorporating some advanced technologies at various stages of R&D. All of the coproduction designs have the common attribute of producing some electricity and also of capturing CO{sub 2} for storage. For each of the co-product pairs detailed process mass and energy simulations (using Aspen Plus software) were developed for a set of alternative process configurations, on the basis of which lifecycle greenhouse gas emissions, Nth plant economic performance, and other characteristics were evaluated for each configuration. In developing each set of process configurations, focused attention was given to understanding the influence of biomass input fraction and electricity output fraction. Self-consistent evaluations were also carried out for gasification-based reference systems producing only electricity from coal, including integrated gasification combined cycle (IGCC) and integrated gasification solid-oxide fuel cell (IGFC) systems. The reason biomass is considered as a co-feed with coal in cases when gasoline or olefins are co-produced with electricity is to help reduce lifecycle greenhouse gas (GHG) emissions for these systems. Storing biomass-derived CO

Removing H{sub 2}S from syngas using proven technology in Japanese waste gasification facilities

Energy Technology Data Exchange (ETDEWEB)

Watson, J.; Jones, K.D. [Merichem Chemicals & Refinery Services LLC, Schaumberg, IL (United States). Gas Technology Products

2007-07-01

LO-CAT Process from the Gas Technology Products division of Merichem Chemicals and Refinery Services LLC can recover sulfur and provide clean syngas for a variety of uses. The successful implementation of LO-CAT technology in the solid waste gasification market in Japan provided the technical basis for extending the technology into other gasification markets around the world. The first European gasifier project utilizing LO-CAT is scheduled to startup this year, and LO-CAT units are currently under design and construction for coal gasification projects in China and the United States. Whenever the total sulfur contained in the raw syngas is less than 40 tonnes per day, LO-CAT is a valid option for purifying the syngas and recovering the sulfur in a useable form. 1 ref., 2 figs., 1 tab.

Thermogravimetric characterization and gasification of pecan nut shells.

Science.gov (United States)

Aldana, Hugo; Lozano, Francisco J; Acevedo, Joaquín; Mendoza, Alberto

2015-12-01

This study focuses on the evaluation of pecan nut shells as an alternative source of energy through pyrolysis and gasification. The physicochemical characteristics of the selected biomass that can influence the process efficiency, consumption rates, and the product yield, as well as create operational problems, were determined. In addition, the thermal decomposition kinetics necessary for prediction of consumption rates and yields were determined. Finally, the performance of a downdraft gasifier fed with pecan nut shells was analyzed in terms of process efficiency and exit gas characteristics. It was found that the pyrolytic decomposition of the nut shells can be modeled adequately using a single equation considering two independent parallel reactions. The performance of the gasification process can be influenced by the particle size and air flow rate, requiring a proper combination of these parameters for reliable operation and production of a valuable syngas. Copyright © 2015 Elsevier Ltd. All rights reserved.

Modification of commercial briquetting machine to produce 35mm diameter briquettes suitable for gasification and combustion

Energy Technology Data Exchange (ETDEWEB)

Singh, R.N.; Bhoi, P.R.; Patel, S.R. [Thermo chemical Conversion Division, Sardar Patel Renewable Energy Research Institute (SPRERI), Vallabh Vidyanagar, 388 120 Gujarat (India)

2007-03-15

This paper describes an experience on producing 35mm dia briquettes with a modified commercial briquetting machine and the results of studies on the combustion and gasification behavior of briquettes. Study reveals that at 12% (w.b.) moisture content of groundnut shell powder (1180-150{mu}m), good quality briquettes can be made, but it reduces the production rate and increases the power requirement. Combustion as well as gasification studies revealed that biomass briquettes of 35mm diameter do not crumble or disintegrate during the conversion process, therefore these are suitable as feedstock for gasifiers. (author)

Fixed-bed gasifier and cleanup system engineering summary report through Test Run No. 100

Energy Technology Data Exchange (ETDEWEB)

Pater, K. Jr.; Headley, L.; Kovach, J.; Stopek, D.

1984-06-01

The state-of-the-art of high-pressure, fixed-bed gasification has been advanced by the many refinements developed over the last 5 years. A novel full-flow gas cleanup system has been installed and tested to clean coal-derived gases. This report summarizes the results of tests conducted on the gasifier and cleanup system from its inception through 1982. Selected process summary data are presented along with results from complementary programs in the areas of environmental research, process simulation, analytical methods development, and component testing. 20 references, 32 figures, 42 tables.

Intrinsic char reactivity of plastic waste (PET) during CO2 gasification

International Nuclear Information System (INIS)

Gil, M.V.; Fermoso, J.; Pevida, C.; Pis, J.J.; Rubiera, F.

2010-01-01

Char reactivity has a strong influence on the gasification process, since char gasification is the slowest step in the process. A sample of waste PET was devolatilised in a vertical quartz reactor and the resulting char was partially gasified under a CO 2 atmosphere at 925 C in order to obtain samples with different degrees of conversion. The reactivity of the char in CO 2 was determined by isothermal thermogravimetric analysis at different temperatures in a kinetically controlled regime and its reactive behaviour was evaluated by means of the random pore model (RPM). The texture of the char was characterised by means of N 2 and CO 2 adsorption isotherms. The results did not reveal any variation in char reactivity during conversion, whereas the micropore surface area was affected during the gasification process. It was found that the intrinsic reaction rate of the char can be satisfactorily calculated by normalizing the reaction rate by the narrow micropore surface area calculated from the CO 2 adsorption isotherms. It can be concluded therefore that the surface area available for the gasification process is the area corresponding to the narrow microporosity. (author)

Sulfur Tolerant Magnesium Nickel Silicate Catalyst for Reforming of Biomass Gasification Products to Syngas

Directory of Open Access Journals (Sweden)

Scott L. Swartz

2012-04-01

Full Text Available Magnesium nickel silicate (MNS has been investigated as a catalyst to convert tars and light hydrocarbons to syngas (CO and H2 by steam reforming and CO2 reforming in the presence of H2S for biomass gasification process at NexTech Materials. It was observed that complete CH4 conversion could be achieved on MNS catalyst granules at 800–900 °C and a space velocity of 24,000 mL/g/h in a simulated biomass gasification stream. Addition of 10–20 ppm H2S to the feed had no apparent impact on CH4 conversion. The MNS-washcoated monolith also showed high activities in converting methane, light hydrocarbons and tar to syngas. A 1200 h test without deactivation was achieved on the MNS washcoated monolith in the presence of H2S and/or NH3, two common impurities in gasified biomass. The results indicate that the MNS material is a promising catalyst for removal of tar and light hydrocarbons from biomass gasified gases, enabling efficient use of biomass to produce power, liquid fuels and valuable chemicals.

Effect of Heating Method on Hydrogen Production by Biomass Gasification in Supercritical Water

Directory of Open Access Journals (Sweden)

Qiuhui Yan

2014-01-01

Full Text Available The glucose as a test sample of biomass is gasified in supercritical water with different heating methods driven by renewable solar energy. The performance comparisons of hydrogen production of glucose gasification are investigated. The relations between temperature raising speed of reactant fluid, variation of volume fraction, combustion enthalpy, and chemical exergy of H2 of the product gases with reactant solution concentration are presented, respectively. The results show that the energy quality of product gases with preheating process is higher than that with no preheating unit for hydrogen production. Hydrogen production quantity and gasification rate of glucose decrease obviously with the increase of concentration of material in no preheating system.

Coal gasification coal by steam using process heat from high-temperature nuclear reactors

International Nuclear Information System (INIS)

Heek, K.H. van; Juentgen, H.; Peters, W.

1982-01-01

This paper outlines the coal gasification process using a high-temperature nuclear reactor as a source of the process heat needed. Compared to conventional gasification processes coal is saved by 30-40%, coal-specific emissions are reduced and better economics of gas production are achieved. The introductory chapter deals with motives, aims and tasks of the development, followed by an explanation of the status of investigations, whereby especially the results of a semi-technical pilot plant operated by Bergbau-Forschung are given. Furthermore, construction details of a full-scale commercial gasifier are discussed, including the development of suitable alloys for the heat exchanger. Moreover problems of safety, licensing and economics of future plants have been investigated. (orig.) [de

Research into Biomass and Waste Gasification in Atmospheric Fluidized Bed

Energy Technology Data Exchange (ETDEWEB)

Skala, Zdenek; Ochrana, Ladislav; Lisy, Martin; Balas, Marek; Kohout, Premysl; Skoblja, Sergej

2007-07-01

Considerable attention is paid in the Czech Republic to renewable energy sources. The largest potential, out of them all, have biomass and waste. The aim therefore is to use them in CHP in smaller units (up to 5MWel). These are the subject of the research summarized in our article. The paper presents results of experimental research into gasification in a 100 kW AFB gasifier situated in Energy Institute, Faculty of Mechanical Engineering, Brno University of Technology, and fitted with gas cleaning equipment. Within the research, study was carried out into gas cleaning taking primary measures in the fluidized bed and using hot filter, metal-based catalytic filter, and wet scrubber. Descriptions and diagrams are given of the gasifier and new ways of cleaning. Results include: Impact of various fuels (farming and forest wastes and fast-growing woods and culm plants) on fuel gas quality. Individual kinds of biomass have very different thermal and physical properties; Efficiency of a variety of cleaning methods on content of dust and tars and comparison of these methods; and, Impact of gasifier process parameters on resultant gas quality. (auth)

Syngas production by gasification of aquatic biomass with CO2/O2 and simultaneous removal of H2S and COS using char obtained in the gasification

International Nuclear Information System (INIS)

Hanaoka, Toshiaki; Hiasa, Shou; Edashige, Yusuke

2013-01-01

Applicability of gulfweed as feedstock for a biomass-to-liquid (BTL) process was studied for both production of gas with high syngas (CO + H 2 ) content via gasification of gulfweed and removal of gaseous impurities using char obtained in the gasification. Gulfweed as aqueous biomass was gasified with He/CO 2 /O 2 using a downdraft fixed-bed gasifier at ambient pressure and 900 °C at equivalence ratios (ER) of 0.1–0.3. The syngas content increased while the conversion to gas on a carbon basis decreased with decreasing ER. At an ER of 0.1 and He/CO 2 /O 2 = 0/85/15%, the syngas content was maximized at 67.6% and conversion to gas on a carbon basis was 94.2%. The behavior of the desulfurization using char obtained during the gasification process at ER = 0.1 and He/CO 2 /O 2 = 0/85/15% was investigated using a downdraft fixed-bed reactor at 250–550 °C under 3 atmospheres (H 2 S/N 2 , COS/N 2 , and a mixture of gases composed of CO, CO 2 , H 2 , N 2 , CH 4 , H 2 S, COS, and steam). The char had a higher COS removal capacity at 350 °C than commercial activated carbon because (Ca,Mg)S crystals were formed during desulfurization. The char simultaneously removed H 2 S and COS from the mixture of gases at 450 °C more efficiently than did activated carbon. These results support this novel BTL process consisting of gasification of gulfweed with CO 2 /O 2 and dry gas cleaning using self-supplied bed material. -- Highlights: • A product gas with high syngas content was produced from the gasification of gulfweed with CO 2 /O 2 . • The syngas content increased with decreasing the equivalence ratio. • The syngas content was maximized at 67.6% at an ER of 0.1 and He/CO 2 /O 2 = 0/85/15%. • The char simultaneously removed H 2 S and COS from a mixture of gases at 450 °C efficiently

Gas quality prediction in ligno-cellulosic biomass gasification in a co-current gas producer

International Nuclear Information System (INIS)

Martin, J.; Nganhou, J.; Amie Assouh, A.

2008-01-01

Our research covers the energetic valuation of the biomass for electricity production. As electrical energy production is the main drive behind a modern economy, we wanted to make our contribution to the debate by describing a tried technique, whose use on an industrial scale can still be perfected, failing control over the basic principles that support the gasification processes called upon in this industry. Our study describes gasification, which is a process to transform a solid combustible into a gas combustible. The resulting gas can be used as combustible in an internal combustion motor and produce electricity. Our work interprets the experimental results of gasification tests conducted on an available and functional experimental centre and the ENSPY's Decentralized Energy Production Lab. The work involved developing a tool to appreciate the results of the gasification of the ligneous biomass from the stoichiometric composition of the combustible to be gasified and the chemical and mathematical bases of the gasification process. It is an investigation with a view to elaborating a mathematical model based on the concept of compatibility. Its original lies in the quality prediction method for the gas obtained through the gasification of a biomass whose chemical composition is known. (authors)

Fiscal 2000 achievement report. Development of coal gas production technology for fuel cells (Research using pilot test facility - for public release); 2000 nendo seika hokokusho (Kokai you). Nenryo denchi you sekitan gas seizo gijutsu kaihatsu - Pilot shiken setsubi ni yoru kenkyu

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

For the development of a coal gasification furnace optimum for fuel cells, research and development was conducted of a coal gas production technology using the oxygen-blown coal gasification technology, and the fiscal 2000 results are put together. In the construction of the pilot test facility, part of the road in the site was constructed as continued from the preceding fiscal year. In the construction of the coal gasification facility, some of the devices were built, which were the coal feeding system, coal gasification furnace, heat recovery boiler, and the char recovery device, and some of the thus-built devices and procured devices were installed. In the study of the control of the operation of the oxygen-blown coal gasification system, the pilot test facility was divided into unit devices and, for each of the unit devices, detailed procedures for pre-start preparation, start, stop, and for the stop of accessorise were deliberated, and important operating steps were worked out. Timing charts were prepared for the operation of each of the facilities during plant start/stop operations. In the effort to deal with serious accidents, special operation procedures were studied and prepared on the case-by-case basis. (NEDO)

Diesel power plants based on biomass gasification; Biomassan ja turpeen kaasutukseen perustuen dieselvoimalaitosten toteutettavuustutkimus

Energy Technology Data Exchange (ETDEWEB)

Kurkela, E.; Staahlberg, P.; Solantausta, Y. [VTT Energy, Espoo (Finland)

1996-12-01

Different power production systems have been developed for biomass feedstocks. However, only few of these systems can meet the following three requirements: (1) suitability to small scale electricity production (<5-10 MWe), (2) reliable operation with realistically available biomass feedstocks, and (3) potential for economical competitiveness. The fluidized-bed boilers have been successfully operated with wood waste and peat down to outputs of the order of 5 MWe and the investment costs have been successfully lowered to a reasonable level. However, this concept is most suitable for combined heat and electricity production and smaller plant sizes are not considered feasible. One of the most promising alternative for this commercially proven technology is the diesel power plant based on gasification. This concept has a potential for higher power to heat ratios in cogeneration or higher efficiency in separate electricity production. The objectives of this project were (1) to evaluate the technical and economical feasibility of diesel power plants based on biomass gasification and (2) to study the effects of operating conditions (temperature, bed material and air staging) on the performance of a circulating fluidized-bed gasifier. The experimental part of the project was carried out on a new PDU-scale Circulating Fluidized-Bed Gasification test facility of VTT. Wood residues were used as the feedstocks and the experiments were mainly focused on tar formation and gasifier performance. The results will be compared to earlier VTT data obtained for bubbling-bed reactors. The techno-economic feasibility studies are carried out using existing process modelling tools of VTT and the gasification based diesel plants will be compared to conventional fluidized-bed boilers. The studies are scheduled to be completed in March 1996. (author)

Techno-economic Analysis for the Thermochemical Conversion of Lignocellulosic Biomass to Ethanol via Acetic Acid Synthesis

Energy Technology Data Exchange (ETDEWEB)

Zhu, Yunhua; Jones, Susanne B.

2009-04-01

Biomass is a renewable energy resource that can be converted into liquid fuel suitable for transportation applications. As a widely available biomass form, lignocellulosic biomass can have a major impact on domestic transportation fuel supplies and thus help meet the Energy Independence and Security Act renewable energy goals (U.S. Congress 2007). This study performs a techno-economic analysis of the thermo chemical conversion of biomass to ethanol, through methanol and acetic acid, followed by hydrogenation of acetic acid to ethanol. The conversion of syngas to methanol and methanol to acetic acid are well-proven technologies with high conversions and yields. This study was undertaken to determine if this highly selective route to ethanol could provide an already established economically attractive route to ethanol. The feedstock was assumed to be wood chips at 2000 metric ton/day (dry basis). Two types of gasification technologies were evaluated: an indirectly-heated gasifier and a directly-heated oxygen-blown gasifier. Process models were developed and a cost analysis was performed. The carbon monoxide used for acetic acid synthesis from methanol and the hydrogen used for hydrogenation were assumed to be purchased and not derived from the gasifier. Analysis results show that ethanol selling prices are estimated to be $2.79/gallon and $2.81/gallon for the indirectly-heated gasifier and the directly-heated gasifier systems, respectively (1stQ 2008$, 10% ROI). These costs are above the ethanol market price for during the same time period ($1.50 - $2.50/gal). The co-production of acetic acid greatly improves the process economics as shown in the figure below. Here, 20% of the acetic acid is diverted from ethanol production and assumed to be sold as a co-product at the prevailing market prices ($0.40 - $0.60/lb acetic acid), resulting in competitive ethanol production costs.

Release of inorganic trace elements from high-temperature gasification of coal

Energy Technology Data Exchange (ETDEWEB)

Blaesing, Marc

2012-05-30

The development of cleaner, more efficient techniques in next-generation coal power plants is becoming increasingly important, especially regarding to the discussion of the influence of CO{sub 2} emissions on global warming. A promising coal utilisation process is the integrated gasification combined cycle process. The direct use of the raw gas requires gas clean-up to prevent downstream parts of the gasifier from several problems. An increased efficiency and a decreased amount of harmful species can be achieved through hot fuel gas cleaning. This clean-up technique requires a comprehensive knowledge of the release characteristics of inorganic coal constituents. The aim of this thesis was to provide enhanced knowledge of the effect of key process parameters and of the chemical constitution of coal on the release of Na, K, S, and Cl species from high-temperature coal gasification. The experimental setup consisted of atmospheric flow tube furnaces and a pressurised furnace. In-situ analysis of the product gas was carried out using molecular beam mass spectrometry. A broad spectrum of different coals with assumed qualitative and quantitative differences in the release characteristics was investigated. Additionally, experiments with model substances were performed. The results of the experimental investigation were compared with thermodynamic calculations. Finally, recommendations, for the operation of a high-temperature gasifier are formulated. (orig.)

Behaviour of gaseous alkali compounds from coal gasification

International Nuclear Information System (INIS)

Nykaenen, J.

1996-01-01

In this project the behaviour of alkali compounds has been studied with a chemical equilibrium model. The goal is to evaluate the possibilities to remove the sodium and potassium compounds together with the fly ash particles by using a ceramic honeycomb filter. The studied processes include both CO 2 /O 2 - and air-blown gasification and combustion. The results show that the difference between the processes with flue gas recirculation and air-blown processes is small. This is due to that the equilibrium concentration of the dominant gaseous alkali compound, chloride, is more or less the same in both processes. This research project is closely connected to the EU-project coordinated by the Delft University of Technology (DUT). In that project alkali concentration of the fuel gas from a 1.6 MW pilot plant will be measured. During the next phase of this research the results from DUT will be compared with the results of this presentation. (author)

Integrated bioenergy conversion concepts for small scale gasification power systems

Science.gov (United States)

Aldas, Rizaldo Elauria

Thermal and biological gasification are promising technologies for addressing the emerging concerns in biomass-based renewable energy, environmental protection and waste management. However, technical barriers such as feedstock quality limitations, tars, and high NOx emissions from biogas fueled engines impact their full utilization and make them suffer at the small scale from the need to purify the raw gas for most downstream processes, including power generation other than direct boiler use. The two separate gasification technologies may be integrated to better address the issues of power generation and waste management and to complement some of each technologies' limitations. This research project investigated the technical feasibility of an integrated thermal and biological gasification concept for parameters critical to appropriately matching an anaerobic digester with a biomass gasifier. Specific studies investigated the thermal gasification characteristics of selected feedstocks in four fixed-bed gasification experiments: (1) updraft gasification of rice hull, (2) indirect-heated gasification of rice hull, (3) updraft gasification of Athel wood, and (4) downdraft gasification of Athel and Eucalyptus woods. The effects of tars and other components of producer gas on anaerobic digestion at mesophilic temperature of 36°C and the biodegradation potentials and soil carbon mineralization of gasification tars during short-term aerobic incubation at 27.5°C were also examined. Experiments brought out the ranges in performance and quality and quantity of gasification products under different operating conditions and showed that within the conditions considered in the study, these gasification products did not adversely impact the overall digester performance. Short-term aerobic incubation demonstrated variable impacts on carbon mineralization depending on tar and soil conditions. Although tars exhibited low biodegradation indices, degradation may be improved if the

Fiscal 2001 achievement report. Development of coal gas production technology for fuel cells - Research using pilot test facility - for public release (Part 1 - Construction and test operation); 2001 nendo seika hokokusho (Kokai you). Nenryo denchi you sekitan gas seizo gijutsu kaihatsu - Pilot shiken setsubi ni yoru kenkyu (Sono 1 - Koji shiken unten hen)

Energy Technology Data Exchange (ETDEWEB)

NONE

2002-03-01

For the development of a coal gasification furnace optimum for fuel cells, research and development was conducted of a coal gas production technology using the oxygen-blown coal gasification technology, and the fiscal 2001 results are put together. In the construction of the pilot test facility, work involved the road in the site, road illumination system installation in the site, and an unauthorized entry prevention system. In the construction of the coal gasification facility, work involved electrical instrumentation and painting for the coal feeding system, coal gasification furnace, heat recovery boiler, and so forth, and the installation of a series of devices was completed. In July following the completion, power was received and test operations were started, which included the operation of the coal gasification facility alone. Renting was started in August for the coal pretreatment facility, air separation facility, and the slag treatment device. In the study of the operation control technology for the oxygen-blown coal gasification furnace system, test operations were conducted based on the operating procedures prepared in the preceding fiscal year, which included a test operation performed for the pilot test facility alone. Parameters for equipment control obtained through the test operations, and improvements on operating steps carried out as required, were all reflected on the operating procedures. (NEDO)

Chemical looping coal gasification with calcium ferrite and barium ferrite via solid–solid reactions

International Nuclear Information System (INIS)

Siriwardane, Ranjani; Riley, Jarrett; Tian, Hanjing; Richards, George

2016-01-01

Highlights: • BaFe 2 O 4 and CaFe 2 O 4 are excellent for chemical looping coal gasification. • BaFe 2 O 4 and CaFe 2 O 4 have minimal reactivity with synthesis gas. • Steam enhances the gasification process with these oxygen carriers. • Reaction rates of steam gasification of coal with CaFe 2 O 4 was better than with gaseous oxygen. • Coal gasification appears to be via solid–solid interaction with the oxygen carrier. - Abstract: Coal gasification to produce synthesis gas by chemical looping was investigated with two oxygen carriers, barium ferrite (BaFe 2 O 4 ) and calcium ferrite (CaFe 2 O 4 ). Thermo-gravimetric analysis (TGA) and fixed-bed flow reactor data indicated that a solid–solid interaction occurred between oxygen carriers and coal to produce synthesis gas. Both thermodynamic analysis and experimental data indicated that BaFe 2 O 4 and CaFe 2 O 4 have high reactivity with coal but have a low reactivity with synthesis gas, which makes them very attractive for the coal gasification process. Adding steam increased the production of hydrogen (H 2 ) and carbon monoxide (CO), but carbon dioxide (CO 2 ) remained low because these oxygen carriers have minimal reactivity with H 2 and CO. Therefore, the combined steam–oxygen carrier produced the highest quantity of synthesis gas. It appeared that neither the water–gas shift reaction nor the water splitting reaction promoted additional H 2 formation with the oxygen carriers when steam was present. Wyodak coal, which is a sub-bituminous coal, had the best gasification yield with oxygen carrier–steam while Illinois #6 coal had the lowest. The rate of gasification and selectivity for synthesis gas production was significantly higher when these oxygen carriers were present during steam gasification of coal. The rates and synthesis gas yields during the temperature ramps of coal–steam with oxygen carriers were better than with gaseous oxygen.

FY 1991 report on the results of the development of an entrained bed coal gasification power plant. Part 4. Operation of pilot plant; 1991 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 4. Pilot plant unten sosa hen

Energy Technology Data Exchange (ETDEWEB)

NONE

1993-01-01

A record was summarized of the operation of the 200 t/d entrained bed coal gasification pilot plant that was constructed with the aim of establishing technology of the integrated coal gasification combined cycle power generation. As to the actual results of operation hours, the paper summarized the records of gasifier facilities, gas refining facilities, gas turbine facilities and safety environment facilities which were collected from April 1991 to January 1993. Relating to the actual results of start-up/stop, the paper summarized the records of gasifier facilities, gas refining facilities (desulfurization), gas refining facilities (dedusting), gas turbine facilities and safety environment facilities. Further, operation manuals were made for the schedule of plant start-up/stop, generalization, gasifier facilities, gas refining facilities (desulfurization), gas refining facilities (dedusting), gas turbine facilities, actual pressure/actual size combustor testing facilities and safety environment facilities. (NEDO)

Steam gasification of plant biomass using molten carbonate salts

International Nuclear Information System (INIS)

Hathaway, Brandon J.; Honda, Masanori; Kittelson, David B.; Davidson, Jane H.

2013-01-01

This paper explores the use of molten alkali-carbonate salts as a reaction and heat transfer medium for steam gasification of plant biomass with the objectives of enhanced heat transfer, faster kinetics, and increased thermal capacitance compared to gasification in an inert gas. The intended application is a solar process in which concentrated solar radiation is the sole source of heat to drive the endothermic production of synthesis gas. The benefits of gasification in a molten ternary blend of lithium, potassium, and sodium carbonate salts is demonstrated for cellulose, switchgrass, a blend of perennial plants, and corn stover through measurements of reaction rate and product composition in an electrically heated reactor. The feedstocks are gasified with steam at 1200 K in argon and in the molten salt. The use of molten salt increases the total useful syngas production by up to 25%, and increases the reactivity index by as much as 490%. Secondary products, in the form of condensable tar, are reduced by 77%. -- Highlights: ► The presence of molten salt increases the rate of gasification by up to 600%. ► Reaction rates across various feedstocks are more uniform with salt present. ► Useful syngas yield is increased by up to 30% when salt is present. ► Secondary production of liquid tars are reduced by 77% when salt is present.

Catalytic destruction of tar in biomass derived producer gas

International Nuclear Information System (INIS)

Zhang Ruiqin; Brown, Robert C.; Suby, Andrew; Cummer, Keith

2004-01-01

The purpose of this study is to investigate catalytic destruction of tar formed during gasification of biomass, with the goal of improving the quality of the producer gas. This work focuses on nickel based catalysts treated with alkali in an effort to promote steam gasification of the coke that deposits on catalyst surfaces. A tar conversion system consisting of a guard bed and catalytic reactor was designed to treat the producer gas from an air blown, fluidized bed biomass gasifier. The guard bed used dolomite to crack the heavy tars. The catalytic reactor was used to evaluate three commercial steam reforming catalysts. These were the ICI46-1 catalyst from Imperial Chemical Industry and Z409 and RZ409 catalysts from Qilu Petrochemical Corp. in China. A 0.5-3 l/min slipstream from a 5 tpd biomass gasifier was used to test the tar conversion system. Gas and tar were sampled before and after the tar conversion system to evaluate the effectiveness of the system. Changes in gas composition as functions of catalytic bed temperature, space velocity and steam/TOC (total organic carbon) ratio are presented. Structural changes in the catalysts during the tests are also described

CO2 gasification of char from lignocellulosic garden waste: Experimental and kinetic study.

Science.gov (United States)

Gupta, Ankita; Thengane, Sonal K; Mahajani, Sanjay

2018-04-25

In this study, the dry leaves litter from jackfruit, raintree, mango and eucalyptus trees, lignin, and cellulose were characterized, pyrolysed, and evaluated for their char reactivity towards CO 2 gasification using TGA. The differences in char reactivity were attributed to the difference in char morphology and the varying inorganic contents. The mineral analysis of biomass ash showed the presence of alkali minerals some of which could act as catalysts. The adverse effect of high silica content was also evident through the experimental results. The kinetic parameters for gasification reaction were determined using three different reaction models. A modified random pore model was investigated to account for the influence of inorganic content. The effect of external catalyst on CO 2 gasification was also studied by adding potassium carbonate to biomass char and pellets. The results obtained from this study can be conveniently used in the design of a gasifier for lignocellulosic garden waste. Copyright © 2018 Elsevier Ltd. All rights reserved.

Thermal valorization of post-consumer film waste in a bubbling bed gasifier.

Science.gov (United States)

Martínez-Lera, S; Torrico, J; Pallarés, J; Gil, A

2013-07-01

The use of plastic bags and film packaging is very frequent in manifold sectors and film waste is usually present in different sources of municipal and industrial wastes. A significant part of it is not suitable for mechanical recycling but could be safely transformed into a valuable gas by means of thermal valorization. In this research, the gasification of film wastes has been experimentally investigated through experiments in a fluidized bed reactor of two reference polymers, polyethylene and polypropylene, and actual post-consumer film waste. After a complete experimental characterization of the three materials, several gasification experiments have been performed to analyze the influence of the fuel and of equivalence ratio on gas production and composition, on tar generation and on efficiency. The experiments prove that film waste and analogue polymer derived wastes can be successfully gasified in a fluidized bed reactor, yielding a gas with a higher heating value in a range from 3.6 to 5.6 MJ/m3 and cold gas efficiencies up to 60%. Copyright © 2013 Elsevier Ltd. All rights reserved.

Gasification for fuel production in large and small scale polygeneration plants; Foergasning foer braensleproduktion i stor- och smaaskaliga energikombinat

Energy Technology Data Exchange (ETDEWEB)

Rodin, Jennie; Wennberg, Olle

2010-09-15

This report investigates the possibility of integrating biofuel production through gasification with an existing energy production system. Previous work within Vaermeforsk (report 904, 1012) has concluded that gasification for motor fuel production as a part of a polygeneration plant seems promising when looking at the energy efficiency. However, comparable data between different types of integration, energy plants and fuels was found to be needed in order to get a better understanding of how a gasifier would affect an energy system. The systems studied are the heat- and power production of a bigger city (Goeteborg) and a medium sized city (Eskilstuna), and a pulp mill (Soedra Cell Vaeroe). The latter already runs a commercial gasifier for burner gas production, where the gas is used in the lime kiln. The different types of polygeneration plants have been studied by setting up and evaluating mass- and energy balances for each system. The fuel products that are looked upon in this project are DME, methane, methanol and burner gas. The burner gas is used on site. The case studies have been evaluated based on energy efficiency for fuel production, electricity and district heating. The efficiency is foremost calculated for the higher heating value. In the case of the boiler integrated gasifier in Eskilstuna, the efficiencies have been calculated on the marginal fuel. We have also let the district heating remain unchanged

Gasification of palm empty fruit bunch in a bubbling fluidized bed: a performance and agglomeration study.

Science.gov (United States)

Lahijani, Pooya; Zainal, Zainal Alimuddin

2011-01-01

Gasification of palm empty fruit bunch (EFB) was investigated in a pilot-scale air-blown fluidized bed. The effect of bed temperature (650-1050 °C) on gasification performance was studied. To explore the potential of EFB, the gasification results were compared to that of sawdust. Results showed that maximum heating values (HHV) of 5.37 and 5.88 (MJ/Nm3), dry gas yield of 2.04 and 2.0 (Nm3/kg), carbon conversion of 93% and 85 % and cold gas efficiency of 72% and 71 % were obtained for EFB and sawdust at the temperature of 1050 °C and ER of 0.25. However, it was realized that agglomeration was the major issue in EFB gasification at high temperatures. To prevent the bed agglomeration, EFB gasification was performed at temperature of 770±20 °C while the ER was varied from 0.17 to 0.32. Maximum HHV of 4.53 was obtained at ER of 0.21 where no agglomeration was observed. Copyright © 2010 Elsevier Ltd. All rights reserved.

Exergy analysis of Portuguese municipal solid waste treatment via steam gasification

International Nuclear Information System (INIS)

Couto, Nuno; Silva, Valter; Monteiro, Eliseu; Rouboa, Abel

2017-01-01

Highlights: • Evaluation of Portuguese municipal solid waste gasification was conducted. • Previously studied biomass substrate was used as benchmark. • Numerical model built upon a reliable set of experimental runs was used. • Thermodynamic analysis on steam as gasifying agent was showed. • A CFD model was combined with RSM to optimize exergy efficiency. - Abstract: The presented study focuses on a thermodynamic analysis conducted on steam gasification of Portuguese municipal solid wastes (MSW). Current literature addressing this issue is extremely scarce due to the complexity in handling MSW’s heterogeneity. To fill this significant gap, a mathematical model built upon a reliable set of experimental runs from a semi-industrial gasifier was used to evaluate the effects of reactor temperature and steam-to-biomass ratio (SBR) on produced gas and tar content. Results from a previously studied biomass substrate were used as benchmark. Numerical results were validated with both experimental results and existing literature. Increase in gasification temperature led to a clear increase in both exergy values and exergy efficiency. On the other hand, increase in SBR led to a sharp increase in the exergy values when steam was first introduced, leading to relatively constant values when SBR was further increased. Regarding exergy efficiency, SBR led to a clear maximum value, which in the case of forest residues was found at SBR = 1, while for MSW at 1.5. In order to promote a more hydrogen-rich gas, data obtained from the numerical model was used to design an exergy efficiency optimization model based on the response surface method. Maximum hydrogen efficiency was found at 900 °C with a SBR of 1.5 for MSW and 1 for forest residues. Surprisingly, forest residues and MSW presented virtually the same maximum hydrogen efficiency.

Innovative Instrumentation and Analysis of the Temperature Measurement for High Temperature Gasification

Energy Technology Data Exchange (ETDEWEB)

Seong W. Lee

2006-09-30

The project entitled, ''Innovative Instrumentation and Analysis of the Temperature Measurement for High Temperature Gasification'', was successfully completed by the Principal Investigator, Dr. S. Lee and his research team in the Center for Advanced Energy Systems and Environmental Control Technologies at Morgan State University. The major results and outcomes were presented in semi-annual progress reports and annual project review meetings/presentations. Specifically, the literature survey including the gasifier temperature measurement, the ultrasonic application in cleaning application, and spray coating process and the gasifier simulator (cold model) testing has been successfully conducted during the first year. The results show that four factors (blower voltage, ultrasonic application, injection time intervals, particle weight) were considered as significant factors that affect the temperature measurement. Then the gasifier simulator (hot model) design and the fabrication as well as the systematic tests on hot model were completed to test the significant factors on temperature measurement in the second year. The advanced Industrial analytic methods such as statistics-based experimental design, analysis of variance (ANOVA) and regression methods were applied in the hot model tests. The results show that operational parameters (i.e. air flow rate, water flow rate, fine dust particle amount, ammonia addition) presented significant impact on the temperature measurement inside the gasifier simulator. The experimental design and ANOVA are very efficient way to design and analyze the experiments. The results show that the air flow rate and fine dust particle amount are statistically significant to the temperature measurement. The regression model provided the functional relation between the temperature and these factors with substantial accuracy. In the last year of the project period, the ultrasonic and subsonic cleaning methods and coating

Biomass Thermochemical Conversion Program. 1983 Annual report

Energy Technology Data Exchange (ETDEWEB)

Schiefelbein, G.F.; Stevens, D.J.; Gerber, M.A.

1984-08-01

Highlights of progress achieved in the program of thermochemical conversion of biomass into clean fuels during 1983 are summarized. Gasification research projects include: production of a medium-Btu gas without using purified oxygen at Battelle-Columbus Laboratories; high pressure (up to 500 psia) steam-oxygen gasification of biomass in a fluidized bed reactor at IGT; producing synthesis gas via catalytic gasification at PNL; indirect reactor heating methods at the Univ. of Missouri-Rolla and Texas Tech Univ.; improving the reliability, performance, and acceptability of small air-blown gasifiers at Univ. of Florida-Gainesville, Rocky Creek Farm Gasogens, and Cal Recovery Systems. Liquefaction projects include: determination of individual sequential pyrolysis mechanisms at SERI; research at SERI on a unique entrained, ablative fast pyrolysis reactor for supplying the heat fluxes required for fast pyrolysis; work at BNL on rapid pyrolysis of biomass in an atmosphere of methane to increase the yields of olefin and BTX products; research at the Georgia Inst. of Tech. on an entrained rapid pyrolysis reactor to produce higher yields of pyrolysis oil; research on an advanced concept to liquefy very concentrated biomass slurries in an integrated extruder/static mixer reactor at the Univ. of Arizona; and research at PNL on the characterization and upgrading of direct liquefaction oils including research to lower oxygen content and viscosity of the product. Combustion projects include: research on a directly fired wood combustor/gas turbine system at Aerospace Research Corp.; adaptation of Stirling engine external combustion systems to biomass fuels at United Stirling, Inc.; and theoretical modeling and experimental verification of biomass combustion behavior at JPL to increase biomass combustion efficiency and examine the effects of additives on combustion rates. 26 figures, 1 table.

Closing the Loop - Utilization of Secondary Resources by Low Temperature Thermal Gasification

DEFF Research Database (Denmark)

Thomsen, Tobias Pape

and drawbacks of low temperature gasification compared to anaerobic digestion and incineration are briefly discussed in this regard. Development and implementation of a method to screen for new fuel candidates for LT‐CFB gasification is conducted, and 22 new potential fuel candidates are characterized...... management compared to several of the currently applied management options. Proper management of sewage sludge holds a substantial potential for recovery of highly concentrated phosphorus (P) with good plant availability in ashes and chars from the thermal conversion. It is therefore decided to progress...... dust‐fired coal boilers, fossil fuels can be directly substituted with renewable fuels while reusing existing energy infrastructure. Currently, two operational LT‐CFB gasifiers exist: A pilot scale facility with a thermal capacity (TH) of 100 kW and a demonstration unit of 6 MWTH. Both units...

Gasification of oil shale by solar energy

International Nuclear Information System (INIS)

Ingel, Gil

1992-04-01

Gasification of oil shales followed by catalytic reforming can yield synthetic gas, which is easily transportable and may be used as a heat source or for producing liquid fuels. The aim of the present work was to study the gasification of oil shales by solar radiation, as a mean of combining these two energy resources. Such a combination results in maximizing the extractable fuel from the shale, as well as enabling us to store solar energy in a chemical bond. In this research special attention was focused upon the question of the possible enhancement of the gasification by direct solar irradiation of the solid carbonaceous feed stock. The oil shale served here as a model feedstock foe other resources such as coal, heavy fuels or biomass all of which can be gasified in the same manner. The experiments were performed at the Weizman institute's solar central receiver, using solar concentrated flux as an energy source for the gasification. The original contributions of this work are : 1) Experimental evidence is presented that concentrated sunlight can be used effectively to carry out highly endothermic chemical reactions in solid particles, which in turn forms an essential element in the open-loop solar chemical heat pipe; 2) The solar-driven gasification of oil shales can be executed with good conversion efficiencies, as well as high synthesis gas yields; 3)There was found substantial increase in deliverable energy compared to the conventional retorting of oil shales, and considerable reduction in the resulting spent shale. 5) A detailed computer model that incorporates all the principal optical and thermal components of the solar concentrator and the chemical reactor has been developed and compared favorably against experimental data. (author)

Behaviour of gaseous alkali compounds in coal gasification; Kaasumaisten alkaliyhdisteiden kaeyttaeytyminen kivihiilien kaasutuksessa

Energy Technology Data Exchange (ETDEWEB)

Nykaenen, J [Imatran Voima Oy, Vantaa (Finland)

1997-10-01

In this project the behaviour of alkali compounds emitting from CO{sub 2}/O{sub 2}- and airblown gasification are studied. This research project is closely connected to an EU-project coordinated by the Delft University of Technology (DUT). In that project alkali emissions from a 1.6 MW pilot plant will be measured. The results from those measurements will be compared with the calculations performed in this LIEKKI 2 project. The equilibrium calculations show that the major gaseous alkali compounds emitting from combustion and gasification are chlorides and hydroxides. This applies both to air- and CO{sub 2}/O{sub 2}-blown processes. In all the cases studied the concentration of gaseous alkali compounds is determined mainly by the amount of chlorides. The key parameters, with respect to alkali behaviour, are the temperature of the process and chlorine content of the coal. By cooling the gases down to 600 deg C prior to a ceramic filter the alkali concentration can be kept about at 100 ppbv. In combustion, the addition of calcium carbonate increases the amount of gaseous alkali compounds by decreasing the amount of alkali sulphates. In the case of gasification the importance of limestone is negligible. The difference between air- and CO{sub 2}/O{sub 2}-blown processes, in terms of gaseous alkali emissions, is small. This is because CO{sub 2} concentration of the gas does not have a strong impact on alkali chlorides. Furthermore, the effect of CO{sub 2}/O{sub 2}-ratio of the recirculation process is negligible. (orig.)

Technical assessment of discarded tires gasification as alternative technology for electricity generation.

Science.gov (United States)

Machin, Einara Blanco; Pedroso, Daniel Travieso; de Carvalho, João Andrade

2017-10-01

Concern about contamination associated with the disposal of tires has led to the search for technologies to reuse discarded tires, which include the use of Tire Derived Fuel (TDF) as fuel in advanced thermal-conversion processes, this allows the energy use of these wastes at affordable costs and reduces the environmental impact on scrap tires disposal. A theoretical assessment of the technical viability of TDF gasification for electric and thermal power generation, from the producer gas combustion in an internal combustion engine and in a gas turbine, was performed. The combustion of producer gas derived from the gasification of TDF in an internal combustion engine driving a generator (ICE-G) appears as the more efficient route for electricity generation when compared with the efficiency obtained with the use of gas turbine (GT-G). A higher global efficiency, considering the electric and thermal generation efficiency can be expected with the use of TDF producer gas in GT-G, where is expected an overall efficiency of 77.49%. The assessment shows that is possible produces up to 7.67MJ and 10.62MJ of electric and thermal energy per kilogram of TDF gasified using an ICE-G and up to 6.06MJ and 13.03MJ of electric and thermal energy respectively per kilogram of gasified TDF using a GT-G. Copyright © 2017 Elsevier Ltd. All rights reserved.

Combined production of hydrogen and power from heavy oil gasification: Pinch analysis, thermodynamic and economic evaluations

Energy Technology Data Exchange (ETDEWEB)

Domenichini, R.; Gallio, M. [Foster Wheeler Italiana Spa, via Caboto 1, 20094 Corsico (Milano) (Italy); Lazzaretto, A. [University of Padova, Department of Mechanical Engineering, via Venezia 1, 35131 Padova (Italy)

2010-05-15

Integrated Gasification Combined Cycle (IGCC) represents a commercially proven technology available for the combined production of hydrogen and electricity power from coal and heavy residue oils. When associated with CO{sub 2} capture and sequestration facilities, the IGCC plant gives an answer to the search for a clean and environmentally compatible use of high sulphur and heavy metal contents fuels, the possibility of installing large size plants for competitive electric power and hydrogen production, and a low cost of CO{sub 2} avoidance. The paper describes two new and realistic configurations of IGCC plant fed by refinery heavy residues and including a CO{sub 2} capture section, which are proposed on the basis of the experience gained in the construction of similar plants. They are based on oxygen blown entrained bed gasification and sized to produce a large amount of hydrogen and to feed one or two gas turbines of the combined cycle unit. The main thermodynamic and technological characteristics of the total plants are evaluated focusing on the heat integration between syngas cooling and combined cycle sections. Moreover, the overall performance characteristics and investment cost are estimated to supply a reliable estimate for the cost of electricity, given a value for the hydrogen selling price. (author)

Combined production of hydrogen and power from heavy oil gasification: Pinch analysis, thermodynamic and economic evaluations

International Nuclear Information System (INIS)

Domenichini, R.; Gallio, M.; Lazzaretto, A.

2010-01-01

Integrated Gasification Combined Cycle (IGCC) represents a commercially proven technology available for the combined production of hydrogen and electricity power from coal and heavy residue oils. When associated with CO 2 capture and sequestration facilities, the IGCC plant gives an answer to the search for a clean and environmentally compatible use of high sulphur and heavy metal contents fuels, the possibility of installing large size plants for competitive electric power and hydrogen production, and a low cost of CO 2 avoidance. The paper describes two new and realistic configurations of IGCC plant fed by refinery heavy residues and including a CO 2 capture section, which are proposed on the basis of the experience gained in the construction of similar plants. They are based on oxygen blown entrained bed gasification and sized to produce a large amount of hydrogen and to feed one or two gas turbines of the combined cycle unit. The main thermodynamic and technological characteristics of the total plants are evaluated focusing on the heat integration between syngas cooling and combined cycle sections. Moreover, the overall performance characteristics and investment cost are estimated to supply a reliable estimate for the cost of electricity, given a value for the hydrogen selling price.

Fluidized bed gasification of sugar cane bagasse. Influence on gas composition

Energy Technology Data Exchange (ETDEWEB)

Esperanza, E.; Aleman, Y. [Univ. of las Villas, Santa Clara (Cuba). Biomass Thermoconversion group/CETA; Arauzo, J.; Gea, G. [Univ. of Zaragoza (Spain). Chemical and Environmental Engineering Dept.

1999-07-01

Air and steam gasification of biomass has been studied at different temperatures. The experiments have been carried out in a bench scale plant. It consists of an atmospheric bubbling fluidized bed gasifier heated by an electric furnace. The gasification process have been carried out at high heating rates and low residence time of the gases. The biomass used has been Cuban sugar cane bagasse. Three operating parameters have been evaluated to improve the gas composition: Equivalence Ratio (E.R.) in the range of 0.15 to 0.55; the bed temperature from 780 to 920 deg C; and steam/biomass ratio (S/B) from 0.1 g/g to 0.5 g/g. The results obtained show the effect of these operating parameters in gas composition and the conditions to obtain higher yield to gas and else the maximum energy.

Commercial development of the Battelle/FERCO biomass gasification process - initial operation of the McNeil gasifier

Energy Technology Data Exchange (ETDEWEB)

Paisley, M. [Battelle, Columbus, OH (United States); Farris, G. [Future Energy Resources Company, Atlanta, GA (United States); Slack, W. [Zurn-Nepco, South Portland, Maine (United States); Irving, J. [Burlington Electric Dept., Burlington, Vermont (United States)

1997-07-01

Restructuring in the utility industry has increased the emphasis on renewable energy supplies. To meet this need, the U.S. Department of Energy (DOE) has focused on a number of high efficiency power generation technologies that can effectively utilize biomass. One of these promising power generation technologies is biomass gasification coupled with either a gas turbine in a combined cycle system or a fuel cell. The gasification of biomass from renewable energy crops can efficiently and economically produce a renewable source of a clean gaseous fuel, suitable for use in these high efficiency power systems, or as a substitute fuel in other combustion devices such as boilers, kilns, or other natural gas fired equipment. This paper discusses the development and first commercial-scale application at the Burlington Electric Department's McNeil Station of the Battelle/FERCO high-throughput gasification process for gas turbine based power generation system. Projected process economics for a gas turbine combined cycle plant are presented. (author)

Production of synthesis gas and methane via coal gasification utilizing nuclear heat

International Nuclear Information System (INIS)

van Heek, K.H.; Juentgen, H.

1982-01-01

The steam gasificaton of coal requires a large amount of energy for endothermic gasification, as well as for production and heating of the steam and for electricity generation. In hydrogasification processes, heat is required primarily for the production of hydrogen and for preheating the reactants. Current developments in nuclear energy enable a gas cooled high temperature nuclear reactor (HTR) to be the energy source, the heat produced being withdrawn from the system by means of a helium loop. There is a prospect of converting coal, in optimal yield, into a commercial gas by employing the process heat from a gas-cooled HTR. The advantages of this process are: (1) conservation of coal reserves via more efficient gas production; (2) because of this coal conservation, there are lower emissions, especially of CO 2 , but also of dust, SO 2 , NO/sub x/, and other harmful substances; (3) process engineering advantages, such as omission of an oxygen plant and reduction in the number of gas scrubbers; (4) lower gas manufacturing costs compared to conventional processes. The main problems involved in using nuclear energy for the industrial gasification of coal are: (1) development of HTRs with helium outlet temperatures of at least 950 0 C; (2) heat transfer from the core of the reactor to the gas generator, methane reforming oven, or heater for the hydrogenation gas; (3) development of a suitable allothermal gas generator for the steam gasification; and (4) development of a helium-heated methane reforming oven and adaption of the hydrogasification process for operation in combination with the reactor. In summary, processes for gasifying coal that employ heat from an HTR have good economic and technical prospects of being realized in the future. However, time will be required for research and development before industrial application can take place. 23 figures, 4 tables. (DP)

Carbon Formation and Metal Dusting in Hot-Gas Cleanup Systems of Coal Gasifiers

Energy Technology Data Exchange (ETDEWEB)

Tortorelli, Peter F.; Judkins, Roddie R.; DeVan, Jackson H.; Wright, Ian G.

1995-12-31

There are several possible materials/systems degradation modes that result from gasification environments with appreciable carbon activities. These processes, which are not necessarily mutually exclusive, include carbon deposition, carburization, metal dusting, and CO disintegration of refractories. Carbon formation on solid surfaces occurs by deposition from gases in which the carbon activity (a sub C) exceeds unity. The presence of a carbon layer CO can directly affect gasifier performance by restricting gas flow, particularly in the hot gas filter, creating debris (that may be deposited elsewhere in the system or that may cause erosive damage of downstream components), and/or changing the catalytic activity of surfaces.

Biomass gasification systems in electric energy generation for isolated communities; Sistemas de gaseificacao de biomassa na geracao de energia eletrica para comunidades isoladas

Energy Technology Data Exchange (ETDEWEB)

Coelho, Suani Teixeira; Velazquez, Silvia M. Stortine Gonzales; Martins, Osvaldo Stella; Santos, Sandra Maria Apolinario dos; Basaglia, Fernando [Centro Nacional de Referencia em Biomassa (CENBIO), Sao Paulo, SP (Brazil)], e-mail: suani@iee.usp.br, e-mail: sgvelaz@iee.usp.br, e-mail: omartins@iee.usp.br, e-mail: sandra@iee.usp.br, e-mail: basaglia@iee.usp.br; Ushima, Ademar Hakuo [Instituto de Pesquisas Tecnologicas (IPT), Sao Paulo, SP (Brazil)], e-mail: adidas@ipt.br

2004-07-01

The project 'Comparison Among Existing Technologies of Biomass Gasification', agreement FINEP/CT-ENERG 23.01.0695.00, is a partnership between CENBIO - The Brazilian Reference Center on Biomass, BUN - Biomass Users Network of Brazil, IPT - Technology Research Institute and UA - Amazon University. The main objective of this project is to study a biomass gasifier system and its implantation, using a sustainable way, at isolated communities in the North Region, offering an alternative to replace fossil fuel. The system is composed by a gasifier from Indian Institute of Science - IISc, that can generate 20 kW of output energy, a generator (internal combustion engine), an ashes extractor, a water cooler and treatment system, a dryer and a control panel. The project, developed at IPT, intends to evaluate the operation conditions of the gasification system: gas cleaning, electric power generation and the technology transfer to Brazil, allowing the formation of human resources in the Brazilian North region and collaborating with the national institutions from this area. (author)

Attempts on cardoon gasification in two different circulating fluidized beds

Directory of Open Access Journals (Sweden)

Chr. Christodoulou

2014-11-01

Full Text Available Few tests have been carried out in order to evaluate the use of cardoon in gasification and combustion applications most of the researchers dealt with agglomeration problems. The aim of this work is to deal with the agglomeration problem and to present a solution for the utilization of this biofuel at a near industrial application scale. For this reason, two experiments were conducted, one in TU Delft and one in Centre for Research and Technology Hellas (CERTH, using fuel cardoon and 50% w/w cardoon blended with 50% w/w giant reed respectively. Both experimental campaigns were carried out in similar atmospheric circulating fluidized bed gasifiers. Apart from the feedstock, the other differences were the gasification medium and the bed material used in each trial. The oxidizing agent at TUD׳s run was O2/steam, whereas CERTH׳s tests used air. When experiments with the cardoon 50% w/w–giant reed 50% w/w blend were performed no agglomeration problems were presented. Consequently, gasification could be achieved in higher temperature than that of pure cardoon which led to the reduction of tar concentration.

Gasification of high ash, high ash fusion temperature bituminous coals

Science.gov (United States)

Liu, Guohai; Vimalchand, Pannalal; Peng, WanWang

2015-11-13

This invention relates to gasification of high ash bituminous coals that have high ash fusion temperatures. The ash content can be in 15 to 45 weight percent range and ash fusion temperatures can be in 1150.degree. C. to 1500.degree. C. range as well as in excess of 1500.degree. C. In a preferred embodiment, such coals are dealt with a two stage gasification process--a relatively low temperature primary gasification step in a circulating fluidized bed transport gasifier followed by a high temperature partial oxidation step of residual char carbon and small quantities of tar. The system to process such coals further includes an internally circulating fluidized bed to effectively cool the high temperature syngas with the aid of an inert media and without the syngas contacting the heat transfer surfaces. A cyclone downstream of the syngas cooler, operating at relatively low temperatures, effectively reduces loading to a dust filtration unit. Nearly dust- and tar-free syngas for chemicals production or power generation and with over 90%, and preferably over about 98%, overall carbon conversion can be achieved with the preferred process, apparatus and methods outlined in this invention.

Porous filtering media comparison through wet and dry sampling of fixed bed gasification products

Science.gov (United States)

Allesina, G.; Pedrazzi, S.; Montermini, L.; Giorgini, L.; Bortolani, G.; Tartarini, P.

2014-11-01

The syngas produced by fixed bed gasifiers contains high quantities of particulate and tars. This issue, together with its high temperature, avoids its direct exploitation without a proper cleaning and cooling process. In fact, when the syngas produced by gasification is used in an Internal Combustion engine (IC), the higher the content of tars and particulate, the higher the risk to damage the engine is. If these compounds are not properly removed, the engine may fail to run. A way to avoid engine fails is to intensify the maintenance schedule, but these stops will reduce the system profitability. From a clean syngas does not only follow higher performance of the generator, but also less pollutants in the atmosphere. When is not possible to work on the gasification reactions, the filter plays the most important role in the engine safeguard process. This work is aimed at developing and comparing different porous filters for biomass gasifiers power plants. A drum filter was developed and tested filling it with different filtering media available on the market. As a starting point, the filter was implemented in a Power Pallet 10 kW gasifier produced by the California-based company "ALL Power Labs". The original filter was replaced with different porous biomasses, such as woodchips and corn cobs. Finally, a synthetic zeolites medium was tested and compared with the biological media previously used. The Tar Sampling Protocol (TSP) and a modified "dry" method using the Silica Gel material were applied to evaluate the tars, particulate and water amount in the syngas after the filtration process. Advantages and disadvantages of every filtering media chosen were reported and discussed.

Enhanced model for integrated simulation of an entrained bed gasifier implemented as Aspen Hysys extension

Energy Technology Data Exchange (ETDEWEB)

Perez-Fortes, M; Bojarski, A; Ferrer-Nadal, S; Kopanos, G; Mitta, N; Pinilla, C A; Nougues, J M; Velo, E; Puigjaner, L [Universitat Politecnica de Catalunya, Barcelona (Spain). Dept. of Chemical Engineering-CEPIMA

2007-07-01

In this work an enhanced mathematical model of an entrained bed gasifier has been developed for improved synthesis gas production. The gasification model considers five stages: pyrolysis, volatiles combustion, char combustion, gasification and a final gas equilibrium zone. Mathematical simulations are carried out to help finding out feasible operating conditions of the process to achieve improved process performance. Visual Basic (VB) is tested as tool for modelling, by using the Aspen Hysys Extension (AHE) interface standards. This standard provides a suitable environment for this purpose, since it allows the creation of completely custom modules which are easy to plug and use thus facilitating the handling of complex models ready to interact with commercial simulation platforms. In this work, integration of different models is accomplished in Aspen Hysys (AH), which provides the basic connectivity within models components, and the thermodynamic framework needed. The integrated modules simulation environment platform uses data from ELCOGAS for validation purposes with excellent preliminary results. 9 refs., 2 figs.