Transient oxidation of Al-deposited Fe-Cr-Al alloy foil

International Nuclear Information System (INIS)

Andoh, A.

1997-01-01

The oxide phases formed on an Al-deposited Fe-Cr-Al alloy foil and an Fe-Cr-Al alloy foil of the same levels of Al and (La+Ce) contents, and their oxidation kinetics have been studied in air at 1173 and 1373 K using TGA, XRD and SEM. Al deposition promotes the growth of metastable aluminas (θ-Al 2 O 3 , γ-Al 2 O 3 ). Scales consisting of θ-Al 2 O 3 and a small amount of α-Al 2 O 3 develop on the Al-deposited foil at 1173 K and exhibit the whisker-type morphology. In the early stage of oxidation at 1373 K, thick scales consisting of θ-Al 2 O 3 and α-Al 2 O 3 grow rapidly on the Al-deposited foil. The transformation from θ-Al 2 O 3 to α-Al 2 O 3 is very fast, and the scales result in only α-Al 2 O 3 . In contrast, α-Al 2 O 3 scales containing a minor amount of FeAl 2 O 4 develop on the alloy foil. The growth rate of α-Al 2 O 3 scales on the Al-deposited foil is smaller than that on the alloy foil and very close to that on NiAl at 1373 K. (orig.)

Assessment of phase constitution on the Al-rich region of rapidly solidified Al-Co-Fe-Cr alloys

Energy Technology Data Exchange (ETDEWEB)

Wolf, W., E-mail: witorw@gmail.com [Programa de Pós-Graduação em Ciência e Engenharia de Materiais, Universidade Federal de São Carlos, Rod. Washington Luiz, Km 235, 13565-905 São Carlos, SP (Brazil); Bolfarini, C., E-mail: cbolfa@ufscar.br [Departamento de Engenharia de Materiais, Universidade Federal de São Carlos, Rod. Washington Luiz, Km 235, 13565-905 São Carlos, SP (Brazil); Kiminami, C.S., E-mail: kiminami@ufscar.br [Departamento de Engenharia de Materiais, Universidade Federal de São Carlos, Rod. Washington Luiz, Km 235, 13565-905 São Carlos, SP (Brazil); Botta, W.J., E-mail: wjbotta@ufscar.br [Departamento de Engenharia de Materiais, Universidade Federal de São Carlos, Rod. Washington Luiz, Km 235, 13565-905 São Carlos, SP (Brazil)

2016-12-15

The formation of quasicrystalline approximants in rapidly solidified Al-Co-Fe-Cr alloys was investigated. Alloys of atomic composition Al{sub 71}Co{sub 13}Fe{sub 8}Cr{sub 8}, Al{sub 77}Co{sub 11}Fe{sub 6}Cr{sub 6} and Al{sub 76}Co{sub 19}Fe{sub 4}Cr{sub 1} were produced using melt spinning and arc melting methods and their microstructural characterization was carried out by X-ray diffraction, scanning electron microscopy and transmission electron microscopy. Up to the present there is no consensus in the literature regarding the formation of quasicrystalline phase or quasicrystalline approximants in the Al{sub 71}Co{sub 13}Fe{sub 8}Cr{sub 8} alloy. This work presents, for the first time, a detailed structural characterization of selected alloys in the Al-Co-Fe-Cr system close to the atomic composition Al{sub 71}Co{sub 13}Fe{sub 8}Cr{sub 8}. The results indicated the samples to be composed, mostly, by two intermetallic phases, which are quaternary extensions of Al{sub 5}Co{sub 2} and Al{sub 13}Co{sub 4} and are quasicrystalline approximants. Although the Al{sub 5}Co{sub 2} phase has already been reported in the Al{sub 71}Co{sub 13}Fe{sub 8}Cr{sub 8} alloy, the presence of the monoclinic Al{sub 13}Co{sub 4} is now identified for the first time in the as cast state. In the binary Al-Co system a quasicrystalline phase is known to form in a rapidly solidified alloy with composition close to the monoclinic and orthorhombic Al{sub 13}Co{sub 4} phases. This binary quasicrystalline phase presents an average valence electron per atom (e/a) between 1.7 and 1.9; thus, in addition to the Al{sub 71}Co{sub 13}Fe{sub 8}Cr{sub 8} alloy, the compositions Al{sub 77}Co{sub 11}Fe{sub 6}Cr{sub 6} and Al{sub 76}Co{sub 19}Fe{sub 4}Cr{sub 1} were chosen to be within the region of formation of the quaternary extension of the Al{sub 13}Co{sub 4} phase and also within the (e/a) of 1.7 to 1.9. However, no quasicrystalline phase is present in any of the studied alloys. The Al-Co-Fe-Cr system

Elastic Modulus Measurement of ORNL ATF FeCrAl Alloys

Energy Technology Data Exchange (ETDEWEB)

Thompson, Zachary T. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Terrani, Kurt A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2015-10-01

Elastic modulus and Poisson’s ratio for a number of wrought FeCrAl alloys, intended for accident tolerant fuel cladding application, are determined via resonant ultrasonic spectroscopy. The results are reported as a function of temperature from room temperature to 850°C. The wrought alloys were in the fully annealed and unirradiated state. The elastic modulus for the wrought FeCrAl alloys is at least twice that of Zr-based alloys over the temperature range of this study. The Poisson’s ratio of the alloys was 0.28 on average and increased very slightly with increasing temperature.

Development of accident tolerant FeCrAl-ODS steels utilizing Ce-oxide particles dispersion

Science.gov (United States)

Shibata, Hiroki; Ukai, Shigeharu; Oono, Naoko H.; Sakamoto, Kan; Hirai, Mutsumi

2018-04-01

FeCrAl-ODS ferritic steels with Ce-oxide dispersion instead of Y-oxide were produced for the accident tolerant fuel cladding of the light water reactor. Excess oxygen (Ex.O) was added to improve the mechanical property. The tensile strength at Ex.O = 0 is around 200 MPa at 700 °C, mainly owing to dispersed Ce2O3 particles in less than 10 nm size. The formation of the fine Ce2O3 particles is dominated by a coherent interface with ferritic matrix. With increasing Ex.O, an increased of number density of coarser Ce-Al type oxide particles over 10 nm size is responsible for the improvement of the tensile strength. Change of the type of oxide particle, CeO2, Ce2O3, CeAlO3, Al2O3, in FeCrAl-ODS steel was thermodynamically analyzed as a parameter of Ex.O.

Microstructural characterization of Y{sub 2}O{sub 3} ODS-Fe-Cr model alloys

Energy Technology Data Exchange (ETDEWEB)

Castro, V. de [Department of Materials, University of Oxford, Oxford OX1 3PH (United Kingdom)], E-mail: vanessa.decastro@materials.ox.ac.uk; Leguey, T.; Munoz, A.; Monge, M.A.; Pareja, R. [Departamento de Fisica, Universidad Carlos III de Madrid, 28911 Leganes (Spain); Marquis, E.A.; Lozano-Perez, S.; Jenkins, M.L. [Department of Materials, University of Oxford, Oxford OX1 3PH (United Kingdom)

2009-04-30

Two Fe-12 wt% Cr alloys, one containing 0.4 wt% Y{sub 2}O{sub 3} and the other Y{sub 2}O{sub 3}-free, have been produced by mechanical alloying followed by hot isostatic pressing. These oxide dispersion strengthened and reference alloys were characterized both in the as-HIPed state and after tempering by transmission electron microscopy and atom-probe tomography. The as-HIPed alloys exhibited the characteristic microstructure of lath martensite and contained a high density of dislocations. Small voids with sizes <10 nm were also observed. Both alloys also contained M{sub 3}C and M{sub 23}C{sub 6} carbides (M = Cr, Fe) probably as a result of C ingress during milling. After tempering at 1023 K for 4 h the microstructures had partially recovered. In the recovered regions, martensite laths were replaced by equiaxed grains in which M{sub 23}C{sub 6} carbides decorated the grain boundaries. In the ODS alloy nanoparticles containing Y were commonly observed within grains, although they were also present at grain boundaries and adjacent to large carbides.

Microstructure characterization and strengthening mechanisms of oxide dispersion strengthened (ODS) Fe-9%Cr and Fe-14%Cr extruded bars

Science.gov (United States)

Chauhan, A.; Bergner, F.; Etienne, A.; Aktaa, J.; de Carlan, Y.; Heintze, C.; Litvinov, D.; Hernandez-Mayoral, M.; Oñorbe, E.; Radiguet, B.; Ulbricht, A.

2017-11-01

The collaborative study is focused on the relationship between microstructure and yield stress for an ODS Fe-9%Cr-based transformable alloy and an ODS Fe-14%Cr-based ferritic alloy. The contributions to the total room temperature yield stress arising from various strengthening mechanisms are addressed on the basis of a comprehensive description of the microstructures uncovered by means of transmission electron microscopy (TEM), electron backscatter diffraction (EBSD), small-angle neutron scattering (SANS) and atom probe tomography (APT). While these methods provide a high degree of complementarity, a reasonable agreement was found in cases of overlap of information. The derived set of microstructure parameters along with reported strengthening equations was used to calculate the room temperature yield stress. The estimates were critically compared with the measured yield stress for an extended set of alloys including data reported for Fe-Cr model alloys and steels thus covering one order of magnitude or more in grain size, dislocation density, particle density and yield stress. The comparison shows that particle strengthening, dislocation forest strengthening, and Hall-Petch strengthening are the major contributions and that a mixed superposition rule reproduces the measured yield stress within experimental scatter for the whole extended set of alloys. The wide variation of microstructures additionally underpins the conclusions and goes beyond previous work, in which one or few ODS steels and narrow microstructure variations were typically covered.

ODS iron aluminides

Energy Technology Data Exchange (ETDEWEB)

Wright, I.G.; Pint, B.A.; Ohriner, E.K.; Tortorelli, P.F. [Oak Ridge National Lab., TN (United States)

1996-08-01

The overall goal of this program is to develop an oxide dispersion-strengthened (ODS) version of Fe{sub 3}Al that has sufficient creep strength and resistance to oxidation at temperatures in the range 1000 to 1200{degrees}C to be suitable for application as heat exchanger tubing in advanced power generation cycles. The program has two main thrusts: (a) alloy processing, which involves mechanical alloying and thermomechanical processing to achieve the desired size and distribution of the oxide dispersoid, and (b) optimization of the oxidation behavior to provide increased service life compared to ODS-FeCrAl alloys intended for the same applications. Control of the grain size and shape in the final alloy is very dependent on the homogeneity of the alloy powder, in terms of the size and distribution of the dispersed oxide particles, and on the level of strain and temperature applied in the recrystallization step. Studies of the effects of these variables are being made using mechanically-alloyed powder from two sources: a commercial powder metallurgy alloy vendor and an in-house, controlled environment high-energy mill. The effects of milling parameters on the microstructure and composition of the powder and consolidated alloy are described. Comparison of the oxidation kinetics of ODS-Fe{sub 3}Al alloys with commercial ODS-FeCrAl alloys in air at 1000-1300{degrees}C indicated that the best Fe{sub 3}Al-based alloys oxidized isothermally at the same rate as the ODS-FeCrAl alloys but, under thermal cycling conditions, the oxidation rate of ODS-Fe{sub 3}Al was faster. The main difference was that the ODS-Fe{sub 3}Al experienced significantly more scale spallation above 1000{degrees}C. The differences in oxidation behavior were translated into expected lifetimes which indicated that, for an alloy section thickness of 2.5 mm, the scale spallation of ODS-Fe{sub 3}Al leads to an expected service lifetime similar to that for the INCO alloy MA956 at 1100 to 1300{degrees}C.

Handbook of the Materials Properties of FeCrAl Alloys For Nuclear Power Production Applications

Energy Technology Data Exchange (ETDEWEB)

Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Snead, Mary A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Terrani, Kurt A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2017-08-01

FeCrAl alloys are a class of alloys that have seen increased interest for nuclear power applications including as accident tolerant fuel cladding, structural components for fast fission reactors, and as first wall and blanket structures for fusion reactors. FeCrAl alloys are under consideration for these applications due to their inherent corrosion resistance, stress corrosion cracking resistance, radiation-induced swelling resistance, and high temperature oxidation resistance. A substantial amount of research effort has been completed to design, develop, and begin commercial scaling of FeCrAl alloys for nuclear power applications over the past half a century. These efforts have led to the development of an extensive database on material properties and process knowledge for FeCrAl alloys but not within a consolidated format. The following report is the first edition of a materials handbook to consolidate the state-of-the-art on FeCrAl alloys for nuclear power applications. This centralized database focuses solely on wrought FeCrAl alloys, oxide dispersion strengthened alloys, although discussed in brief, are not covered. Where appropriate, recommendations for applications of the data is provided and current knowledge gaps are identified.

Phase separation in equiatomic AlCoCrFeNi high-entropy alloy

Energy Technology Data Exchange (ETDEWEB)

Manzoni, A., E-mail: anna.manzoni@helmholtz-berlin.de [Helmholtz-Zentrum Berlin, Institute of Applied Materials, D-14109 Berlin (Germany); Daoud, H.; Völkl, R.; Glatzel, U. [Metals and Alloys, University Bayreuth, Ludwig-Thoma-Strasse 36b, D-95447 Bayreuth (Germany); Wanderka, N. [Helmholtz-Zentrum Berlin, Institute of Applied Materials, D-14109 Berlin (Germany)

2013-09-15

The microstructure of the as-cast AlCoCrFeNi high entropy alloy has been investigated by transmission electron microscopy and atom probe tomography. The alloy shows a very pronounced microstructure with clearly distinguishable dendrites and interdendrites. In both regions a separation into an Al–Ni rich matrix and Cr–Fe-rich precipitates can be observed. Moreover, fluctuations of single elements within the Cr–Fe rich phase have been singled out by three dimensional atom probe measurements. The results of investigations are discussed in terms of spinodal decomposition of the alloying elements inside the Cr–Fe-rich precipitates. - Highlights: ► The Alloy separates into an Al–Ni rich matrix and Cr–Fe-rich precipitates. ► Concentration depth profiles in the Cr–Fe rich regions show opposite fluctuations. ► They have been attributed to the spinodal decomposition of Fe- and Cr-rich phases. ► The Al–Ni rich region corresponds well to the Al–Ni rich phases observed in the 6 component AlCoCrCuFeNi alloy.

Sulfidation behavior of Fe20Cr alloys

International Nuclear Information System (INIS)

Pillis, Marina Fuser

2001-01-01

Alloys for use in high temperature environments rely on the formation of an oxide layer for their protection. Normally, these protective oxides are Cr 2 O 3 , Al 2 O 3 and, some times, SiO 2 . Many industrial gaseous environments contain sulfur. Sulfides, formed in the presence of sulfur are thermodynamically less stable, have lower melting points and deviate much more stoichiometrically, compared to the corresponding oxides. The mechanism of sulfidation of various metals is as yet not clear, in spite of the concerted efforts during the last decade. To help address this situation, the sulfidation behavior of Fe20Cr has been studied as a function of compositional modifications and surface state of the alloy. The alloys Fe20Cr, Fe20Cr0.7Y, Fe20Cr5Al and Fe20Cr5Al0.6Y were prepared and three sets of sulfidation tests were carried out. In the first set, the alloys were sulfidized at 700 deg C and 800 deg C for 10h. In the second set, the alloys were pre-oxidized at 1000 deg C and then sulfidized at 800 deg C for up to 45h. In the third set of tests, the initial stages of sulfidation of the alloys was studied. All the tests were carried out in a thermobalance, in flowing H 2 /2%H 2 S, and the sulfidation behavior determined as mass change per unit area. Scanning electron microscopy coupled to energy dispersive spectroscopy and X-ray diffraction analysis were used to characterize the reaction products. The addition of Y and Al increased sulfidation resistance of Fe20Cr. The addition of Y altered the species that diffused predominantly during sulfide growth. It changed from predominant cationic diffusion to predominant anionic diffusion. The addition of Al caused an even greater increase in sulfidation resistance of Fe20Cr, with the parabolic rate constant decreasing by three orders of magnitude. Y addition to the FeCrAl alloy did not cause any appreciable alteration in sulfidation resistance. Pre-oxidation of the FeCrAl and FeCrAlY alloys resulted in an extended

High Velocity Oxidation and Hot Corrosion Resistance of Some ODS Alloys

Science.gov (United States)

Lowell, C. E.; Deadmore, D. L.

1977-01-01

Several oxide dispersion strengthened (ODS) alloys were tested for cyclic, high velocity, oxidation, and hot corrosion resistance. These results were compared to the resistance of an advanced, NiCrAl coated superalloy. An ODS FeCrAl were identified as having sufficient oxidation and hot corrosion resistance to allow potential use in an aircraft gas turbine without coating.

Microstructural Characterization of Y{sub 2}O{sub 3} ODS-Fe-Cr Model Alloy s

Energy Technology Data Exchange (ETDEWEB)

De Castro, V.; Jenkins, M.L. [Oxford Univ., Dept. of Materials (United Kingdom); Leguey, T.; Mufioz, A.; Pareja, R.; Monge, M.A. [Madrid Univ. Carlos 3, Dept. de Fisica (Spain)

2007-07-01

Full text of publication follows: Reduced activation ferritic/martensitic (RAFM) steels with Cr contents ranging between 9-12 wt% are promising candidates for use as structural materials in future fusion reactors. They are likely to be superior to austenitic steels because of their better thermal properties and higher swelling resistance. A major concern of these materials is their maximum service temperature, as this determines the overall efficiency of the reactor. It has been demonstrated that one way to increase this temperature is to homogeneously disperse hard nano-sized oxide particles, such as Y{sub 2}O{sub 3}, into the steel matrix. Oxide dispersion strengthened (ODS) steels produced by mechanical milling and hot isostatic pressing (HIP ) are considered as potential structural materials for fusion reactors. In Europe, efforts have been focused on the ODS-RAFM-9CrW steel EUROFER. These ODS steels show good tensile and creep properties, acceptable ductility, but poor impact properties. Microstructural characterization of real steels, especially of the structures of oxide/steel matrix interfaces which play an important role in the performance of the material, is a difficult task. In the present work we have fabricated and characterised a simpler model ODS system based on a Fe-Cr binary alloy, in the belief that this will help us better to understand complex ODS-RAFM steels. Two Fe-12wt% Cr batches, one containing 0.3 wt% Y{sub 2}O{sub 3} and the other Y{sub 2}O{sub 3} free have been produced by milling plus compaction by HIP. These materials are being characterized by X-ray diffraction, electron microscopy and atom probe field ion microscopy. Results will be compared with those obtained for ODS-EUROFER produced under the same conditions. (authors)

Correlative Microscopy of Alpha Prime Precipitation in Neutron-Irradiated Fe-Cr-Al Alloys

Energy Technology Data Exchange (ETDEWEB)

Briggs, Samuel A. [Univ. of Wisconsin, Madison, WI (United States)

2016-12-01

Fe-Cr-Al alloys are currently being considered for accident tolerant light water reactor fuel cladding applications due to their superior high temperature oxidation and corrosion resistance compared to Zr-based alloys. This work represents the current state-of-the-art on both techniques for analysis of α' precipitate microstructures and the processes and mechanisms governing its formation in neutron-irradiated Fe-Cr-Al alloys.

Microstructure and mechanical properties of ultrafine-grained Fe-14Cr and ODS Fe-14Cr model alloys

International Nuclear Information System (INIS)

Auger, M.A.; Leguey, T.; Munoz, A.; Monge, M.A.; Castro, V. de; Fernandez, P.; Garces, G.; Pareja, R.

2011-01-01

Reduced activation ferritic Fe-14 wt%Cr and Fe-14 wt%Cr-0.3 wt%Y 2 O 3 alloys were produced by mechanical alloying and hot isostatic pressing followed by forging and heat treating. The alloy containing Y 2 O 3 developed a submicron-grained structure with homogeneous dispersion of oxide nanoparticles that enhanced the tensile properties in comparison to the Y 2 O 3 free alloy. Strengthening induced by the Y 2 O 3 dispersion appears to be effective up to 873 K, at least. A uniform distribution of Cr-rich precipitates, stable upon a heat treatment at 1123 K for 2 h, was also found in both alloys.

Alloying behavior, microstructure and mechanical properties in a FeNiCrCo0.3Al0.7 high entropy alloy

International Nuclear Information System (INIS)

Chen, Weiping; Fu, Zhiqiang; Fang, Sicong; Xiao, Huaqiang; Zhu, Dezhi

2013-01-01

Highlights: • FeNiCrCo 0.3 Al 0.7 high entropy alloy is prepared via MA and SPS. • Two BCC phases and one FCC phase were obtained after SPS. • The two BCC phases are enriched in Fe–Cr (A2 structure) and enriched in Ni–Al (B2 structure). • Bulk FeNiCrCo 0.3 Al 0.7 HEA exhibits excellent mechanical properties. - Abstract: The present paper reports the synthesis of FeNiCrCo 0.3 Al 0.7 high entropy alloy (HEA) by mechanical alloying (MA) and spark plasma sintering (SPS) process. Alloying behavior, microstructure, mechanical properties and detailed phases of the alloy were investigated systematically. During MA, the formation of a supersaturated solid solution with body-centered cubic (BCC) structure occurred. However, partial BCC structure phase transformed into a face-center cubic (FCC) structure phase during SPS. Two BCC phases with nearly the same lattice parameter of 3.01 Å and one FCC phase with the lattice parameter of 3.72 Å were characterized in the transmission electron microscope (TEM) images. The two BCC phases which are evidently deviated from the definition of high entropy alloys (HEAs) are enriched in Fe–Cr and enriched in Ni–Al, respectively. Moreover, the FCC phase agrees well with the definition of HEAs. Bulk FeNiCrCo 0.3 Al 0.7 alloy with little porosity exhibits much better mechanical properties except compression ratio compared with other typical HEAs of FeNiCrCoAl HEA system. The yield strength, compressive strength, compression ratio and Vickers hardness of FeNiCrCo 0.3 Al 0.7 alloy are 2033 ± 41 MPa, 2635 ± 55 MPa, 8.12 ± 0.51% and 624 ± 26H v , respectively. The fracture mechanism of bulk FeNiCrCo 0.3 Al 0.7 alloy is dominated by intercrystalline fracture and quasi-cleavage fracture

ODS Alloys for Nuclear Applications

International Nuclear Information System (INIS)

Jang, Jin Sung

2006-01-01

ODS (oxide dispersion strengthening) alloy is one of the potential candidate alloys for the cladding or in reactor components of Generation IV reactors and for the structural material even for fusion reactors. It is widely accepted as very resistant material to neutron irradiation as well as strong material at high temperature due to its finely distributed and stable oxide particles. Among Generation IV reactors SFR and SCWR are anticipated in general to run in the temperature range between 300 and 550 .deg. C, and the peak cladding temperature is supposed to reach at about 620 .deg. C during the normal operation. Therefore Zr.base alloys, which have been widely known and adopted for the cladding material due to their excellent neutron economics, are no more adequate at these operating conditions. Fe-base ODS alloys in general has a good high temperature strength at the above high temperature as well as the neutron resistance. In this study a range of commercial grade ODS alloys and their applications are reviewed, including an investigation of the stability of a commercial grade 20% Cr Fe-base ODS alloy(MA956). The alloy was evaluated in terms of the fracture toughness change along with the aging treatment. Also an attempt of the development of 9% Cr Fe-base ODS alloys is introduced

Microstructure and mechanical properties of ultrafine-grained Fe-14Cr and ODS Fe-14Cr model alloys

Energy Technology Data Exchange (ETDEWEB)

Auger, M.A., E-mail: mauger@fis.uc3m.es [Departamento de Fisica-IAAB, Universidad Carlos III de Madrid, 28911-Leganes (Spain); Leguey, T., E-mail: leguey@fis.uc3m.es [Departamento de Fisica-IAAB, Universidad Carlos III de Madrid, 28911-Leganes (Spain); Munoz, A., E-mail: amunoz@fis.uc3m.es [Departamento de Fisica-IAAB, Universidad Carlos III de Madrid, 28911-Leganes (Spain); Monge, M.A., E-mail: mmonge@fis.uc3m.es [Departamento de Fisica-IAAB, Universidad Carlos III de Madrid, 28911-Leganes (Spain); Castro, V. de, E-mail: vanessa.decastro@materials.ox.ac.uk [Department of Materials, University of Oxford, OX1 3PH (United Kingdom); Fernandez, P., E-mail: pilar.fernandez@ciemat.es [National Fusion Laboratory-CIEMAT, Avda. Complutense 22, 28040 Madrid (Spain); Garces, G., E-mail: ggarces@cenim.csic.es [Departamento de Metalurgia Fisica, CENIM (CSIC), Avda. Gregorio del Amo 8, 28040 Madrid (Spain); Pareja, R., E-mail: rpp@fis.uc3m.es [Departamento de Fisica-IAAB, Universidad Carlos III de Madrid, 28911-Leganes (Spain)

2011-10-01

Reduced activation ferritic Fe-14 wt%Cr and Fe-14 wt%Cr-0.3 wt%Y{sub 2}O{sub 3} alloys were produced by mechanical alloying and hot isostatic pressing followed by forging and heat treating. The alloy containing Y{sub 2}O{sub 3} developed a submicron-grained structure with homogeneous dispersion of oxide nanoparticles that enhanced the tensile properties in comparison to the Y{sub 2}O{sub 3} free alloy. Strengthening induced by the Y{sub 2}O{sub 3} dispersion appears to be effective up to 873 K, at least. A uniform distribution of Cr-rich precipitates, stable upon a heat treatment at 1123 K for 2 h, was also found in both alloys.

Quasicrystalline and crystalline phases in Al65Cu20(Fe, Cr)15 alloys

International Nuclear Information System (INIS)

Liu, W.; Koester, U.; Mueller, F.; Rosenberg, M.

1992-01-01

Two types of icosahedral quasicrystals are observed in Al 65 Cu 20 Fe 15-x Cr x (0 ≤ x ≤ 15) alloys, the face-centred AlCuFe-type icosahedral phase with dissoluted Cr and the primitive AlCuCr-type icosahedral phase with dissoluted Fe. In the vicinity of Al 65 Cu 20 Fe 8 Cr 7 a stable decagonal phase (a=0.45 nm and c=1.23 nm) forms competitively with the icosahedral quasicrystals. All these three quasicrystalline phases can be regarded as Hume-Rothery phases stabilized by the energy band factor. The density is measured to be 4.57, 4.44, and 4.11 g/cm 3 for the icosahedral Al 65 Cu 20 Fe 15 , the decagonal Al 65 Cu 20 Fe 8 Cr 7 , and the icosahedral Al 65 Cu 20 Cr 15 alloys, respectively. Depending on the composition in the range between Al 65 Cu 20 Fe 8 Cr 7 and Al 65 Cu 20 Cr 15 , several crystalline phases are observed during the transormation of the AlCuCr-type icosahedral phase: the 1/1-3/2-type orthorhombic (o) and the 1/0-3/2-type tetragonal (t) approximants of the decagonal phase, a hexagonal (h) phase, as well as a long-range vacancy ordered τ 3 -phase derived from a CsCl-type structure with a=0.2923 nm. The structures of all the crystalline phases are closely related to those of the icosahedral (i) and decagonal (d) quasicrystals, which leads to a definite orientation relationship as follows: i5 parallel d10 parallel o[100] parallel t[100] parallel h[001] parallel τ 3 [110]. (orig.)

Microstructure and Hot Deformation Behavior of Fe-20Cr-5Al Alloy

OpenAIRE

Jung-Ho Moon; Tae Kwon Ha

2014-01-01

High temperature deformation behavior of cast Fe-20Cr-5Al alloy has been investigated in this study by performing tensile and compression tests at temperatures from 1100 to 1200oC. Rectangular ingots of which the dimensions were 300×300×100 in millimeter were cast using vacuum induction melting. Phase equilibrium was calculated using the FactSage®, thermodynamic software and database. Tensile strength of cast Fe-20Cr-5Al alloy was 4 MPa at 1200oC. With temperature decreas...

Structure of Oxide Nanoparticles in Fe-16Cr MA/ODS Ferritic Steel

Energy Technology Data Exchange (ETDEWEB)

Hsiung, L; Fluss, M; Kimura, A

2010-04-06

Oxide nanoparticles in Fe-16Cr ODS ferritic steel fabricated by mechanical alloying (MA) method have been examined using high-resolution transmission electron microscopy (HRTEM) techniques. A partial crystallization of oxide nanoparticles was frequently observed in as-fabricated ODS steel. The crystal structure of crystalline oxide particles is identified to be mainly Y{sub 4}Al{sub 2}O{sub 9} (YAM) with a monoclinic structure. Large nanoparticles with a diameter larger than 20 nm tend to be incoherent and have a nearly spherical shape, whereas small nanoparticles with a diameter smaller than 10 nm tend to be coherent or semi-coherent and have faceted boundaries. The oxide nanoparticles become fully crystallized after prolonged annealing at 900 C. These results lead us to propose a three-stage formation mechanism of oxide nanoparticles in MA/ODS steels.

Nanocluster irradiation evolution in Fe-9%Cr ODS and ferritic-martensitic alloys

Science.gov (United States)

Swenson, M. J.; Wharry, J. P.

2017-12-01

The objective of this study is to evaluate the influence of dose rate and cascade morphology on nanocluster evolution in a model Fe-9%Cr oxide dispersion strengthened steel and the commercial ferritic/martensitic (F/M) alloys HCM12A and HT9. We present a large, systematic data set spanning the three alloys, three irradiating particle types, four orders of magnitude in dose rate, and doses ranging 1-100 displacements per atom over 400-500 °C. Nanoclusters are characterized using atom probe tomography. ODS oxide nanoclusters experience partial dissolution after irradiation due to inverse Ostwald ripening, while F/M nanoclusters undergo Ostwald ripening. Damage cascade morphology is indicative of nanocluster number density evolution. Finally, the effects of dose rate on nanocluster morphology provide evidence for a temperature dilation theory, which purports that a negative temperature shift is necessary for higher dose rate irradiations to emulate nanocluster evolution in lower dose rate irradiations.

Synthesis and Characterization of High-Entropy Alloy AlFeCoNiCuCr by Laser Cladding

Directory of Open Access Journals (Sweden)

Xiaoyang Ye

2011-01-01

Full Text Available High-entropy alloys have been recently found to have novel microstructures and unique properties. In this study, a novel AlFeCoNiCuCr high-entropy alloy was prepared by laser cladding. The microstructure, chemical composition, and constituent phases of the synthesized alloy were characterized by SEM, EDS, XRD, and TEM, respectively. High-temperature hardness was also evaluated. Experimental results demonstrate that the AlFeCoNiCuCr clad layer is composed of only BCC and FCC phases. The clad layers exhibit higher hardness at higher Al atomic content. The AlFeCoNiCuCr clad layer exhibits increased hardness at temperature between 400–700°C.

Plasma spraying of Fe-Cr-Al alloy powder

Czech Academy of Sciences Publication Activity Database

Voleník, Karel; Leitner, J.; Kolman, Blahoslav Jan; Písačka, Jan; Schneeweiss, Oldřich

2008-01-01

Roč. 46, č. 1 (2008), s. 17-25 ISSN 0023-432X R&D Projects: GA AV ČR IAA1041404 Institutional research plan: CEZ:AV0Z20430508; CEZ:AV0Z20410507 Keywords : Fe-Cr-Al alloy powder * plasma spraying * oxidation * vaporization * composition changes Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.345, year: 2007

Microstructure and mechanical behavior of ODS and non-ODS Fe–14Cr model alloys produced by spark plasma sintering

International Nuclear Information System (INIS)

Auger, M.A.; Castro, V. de; Leguey, T.; Muñoz, A.; Pareja, R.

2013-01-01

In this work the spark plasma sintering (SPS) technique has been explored as an alternative consolidation route for producing ultra-fine grained Fe–14Cr model alloys containing a dispersion of oxide nanoparticles. Elemental powders of Fe and Cr, and nanosized Y 2 O 3 powder have been mechanically alloyed in a planetary ball mill and rapidly sintered in a spark plasma furnace. Two alloys, with nominal compositions Fe–14%Cr and Fe–14%Cr–0.3%Y 2 O 3 (wt.%), have been fabricated and their microstructure and mechanical properties investigated. The results have been compared with those obtained for other powder metallurgy processed alloys of the same composition but consolidated by hot isostatic pressing. The SPS technique under the present conditions has produced Fe–14Cr materials that apparently exhibit different microstructures yielding inferior mechanical properties than the counterpart material consolidated by hot isostatic pressing. Although the presence of a dispersion of Y-rich particles is evident, the oxide dispersion strengthened (ODS) Fe–14Cr alloy consolidated by SPS exhibits poor tensile properties. The extensive decoration of the powder particle surfaces with Cr-rich precipitates and the residual porosity appear to be responsible for the impaired properties of this ODS alloy consolidated by SPS

Microstructure and mechanical behavior of ODS and non-ODS Fe–14Cr model alloys produced by spark plasma sintering

Energy Technology Data Exchange (ETDEWEB)

Auger, M.A.; Castro, V. de [Departamento de Física, Universidad Carlos III de Madrid, 28911 Leganés (Spain); Leguey, T., E-mail: leguey@fis.uc3m.es [Departamento de Física, Universidad Carlos III de Madrid, 28911 Leganés (Spain); Muñoz, A.; Pareja, R. [Departamento de Física, Universidad Carlos III de Madrid, 28911 Leganés (Spain)

2013-05-15

In this work the spark plasma sintering (SPS) technique has been explored as an alternative consolidation route for producing ultra-fine grained Fe–14Cr model alloys containing a dispersion of oxide nanoparticles. Elemental powders of Fe and Cr, and nanosized Y{sub 2}O{sub 3} powder have been mechanically alloyed in a planetary ball mill and rapidly sintered in a spark plasma furnace. Two alloys, with nominal compositions Fe–14%Cr and Fe–14%Cr–0.3%Y{sub 2}O{sub 3} (wt.%), have been fabricated and their microstructure and mechanical properties investigated. The results have been compared with those obtained for other powder metallurgy processed alloys of the same composition but consolidated by hot isostatic pressing. The SPS technique under the present conditions has produced Fe–14Cr materials that apparently exhibit different microstructures yielding inferior mechanical properties than the counterpart material consolidated by hot isostatic pressing. Although the presence of a dispersion of Y-rich particles is evident, the oxide dispersion strengthened (ODS) Fe–14Cr alloy consolidated by SPS exhibits poor tensile properties. The extensive decoration of the powder particle surfaces with Cr-rich precipitates and the residual porosity appear to be responsible for the impaired properties of this ODS alloy consolidated by SPS.

Design and characterization of FeCrNiCoAlCu and FeCrNiCo(AlCu){sub 0,5} multicomponent alloys; Previsao e caracterizacao de ligas multicomponentes FeCrNiCoAlCu e FeCrNiCo(AlCu){sub 0,5}

Energy Technology Data Exchange (ETDEWEB)

Triveno Rios, Carlos; Artacho, Victor Falcao [Universidade Federal do ABC (CECS/UFABC), Santo Andre, SP (Brazil). Engenharia de Materiais

2014-07-01

High entropy alloys using multi-element main quasi-equivalent atomic proportions and generally forms single-phase solid solution and has the ability to enhance levels of strain hardening combined with high levels of plastic deformation at room temperature. In this work two high-entropy alloys with almost similar composition were studied and the factors influencing the formation of solid solution phases (δ atomic radius difference, ΔH{sub mix} mixing enthalpy, ΔS{sub mix} mixing entropy) were evaluated. The microstructure as-cast and the compositions of phases in the two alloys were analyzed by SEM and XRD. The mechanical characterization was realized by measurements of microhardness and cold compression test. The results showed that FeCrNiCo(AlCu){sub 0,5} and FeCrNiCoAlCu alloys with δ equal to 5,7 and 4,9, respectively, form alloys with solid solutions of high entropy. However, the presence of FC and BCCC structures greatly influence the mechanical properties. (author)

Radiation Tolerance of Controlled Fusion Welds in High Temperature Oxidation Resistant FeCrAl Alloys

Energy Technology Data Exchange (ETDEWEB)

Gussev, Maxim N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2017-08-01

High temperature oxidation resistant iron-chromium-aluminum (FeCrAl) alloys are candidate alloys for nuclear applications due to their exceptional performance during off-normal conditions such as a loss-of-coolant accident (LOCA) compared to currently deployed zirconium-based claddings [1]. A series of studies have been completed to determine the weldability of the FeCrAl alloy class and investigate the weldment performance in the as-received (non-irradiated) state [2,3]. These initial studies have shown the general effects of composition and microstructure on the weldability of FeCrAl alloys. Given this, limited details on the radiation tolerance of FeCrAl alloys and their weldments exist. Here, the highest priority candidate FeCrAl alloys and their weldments have been investigated after irradiation to enable a better understanding of FeCrAl alloy weldment performance within a high-intensity neutron field. The alloys examined include C35M (Fe-13%Cr-5% Al) and variants with aluminum (+2%) or titanium carbide (+1%) additions. Two different sub-sized tensile geometries, SS-J type and SS-2E (or SS-mini), were neutron irradiated in the High Flux Isotope Reactor to 1.8-1.9 displacements per atom (dpa) in the temperature range of 195°C to 559°C. Post irradiation examination of the candidate alloys was completed and included uniaxial tensile tests coupled with digital image correlation (DIC), scanning electron microscopy-electron back scattered diffraction analysis (SEM-EBSD), and SEM-based fractography. In addition to weldment testing, non-welded parent material was examined as a direct comparison between welded and non-welded specimen performance. Both welded and non-welded specimens showed a high degree of radiation-induced hardening near irradiation temperatures of 200°C, moderate radiation-induced hardening near temperatures of 360°C, and almost no radiation-induced hardening at elevated temperatures near 550°C. Additionally, low-temperature irradiations showed

Evaluation on the Effect of Composition on Radiation Hardening and Embrittlement in Model FeCrAl Alloys

Energy Technology Data Exchange (ETDEWEB)

Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Briggs, Samuel A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Edmondson, Philip [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hu, Xunxiang [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Littrell, Kenneth C. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Howard, Richard [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Parish, Chad M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2015-09-18

This report details the findings of post-radiation mechanical testing and microstructural characterization performed on a series of model and commercial FeCrAl alloys to assist with the development of a cladding technology with enhanced accident tolerance. The samples investigated include model alloys with simple ferritic grain structure and two commercial alloys with minor solute additions. These samples were irradiated in the High Flux Isotope Reactor (HFIR) at Oak Ridge National Laboratory (ORNL) up to nominal doses of 7.0 dpa near or at Light Water Reactor (LWR) relevant temperatures (300-400 C). Characterization included a suite of techniques including small angle neutron scattering (SANS), atom probe tomography (APT), and transmission based electron microscopy techniques. Mechanical testing included tensile tests at room temperature on sub-sized tensile specimens. The goal of this work was to conduct detailed characterization and mechanical testing to begin establishing empirical and/or theoretical structure-property relationships for radiation-induced hardening and embrittlement in the FeCrAl alloy class. Development of such relationships will provide insight on the performance of FeCrAl alloys in an irradiation environment and will enable further development of the alloy class for applications within a LWR environment. A particular focus was made on establishing trends, including composition and radiation dose. The report highlights in detail the pertinent findings based on this work. This report shows that radiation hardening in the alloys is primarily composition dependent due to the phase separation in the high-Cr FeCrAl alloys. Other radiation induced/enhanced microstructural features were less dependent on composition and when observed at low number densities, were not a significant contributor to the observed mechanical responses. Pre-existing microstructure in the alloys was found to be important, with grain boundaries and pre-existing dislocation

Impact of neutron irradiation on mechanical performance of FeCrAl alloy laser-beam weldments

Science.gov (United States)

Gussev, M. N.; Cakmak, E.; Field, K. G.

2018-06-01

Oxidation-resistant iron-chromium-aluminum (FeCrAl) alloys demonstrate better performance in Loss-of-Coolant Accidents, compared with austenitic- and zirconium-based alloys. However, further deployment of FeCrAl-based materials requires detailed characterization of their performance under irradiation; moreover, since welding is one of the key operations in fabrication of light water reactor fuel cladding, FeCrAl alloy weldment performance and properties also should be determined prior to and after irradiation. Here, advanced C35M alloy (Fe-13%Cr-5%Al) and variants with aluminum (+2%) or titanium carbide (+1%) additions were characterized after neutron irradiation in Oak Ridge National Laboratory's High Flux Isotope Reactor at 1.8-1.9 dpa in a temperature range of 195-559 °C. Specimen sets included as-received (AR) materials and specimens after controlled laser-beam welding. Tensile tests with digital image correlation (DIC), scanning electron microscopy-electron back scatter diffraction analysis, fractography, and x-ray tomography analysis were performed. DIC allowed for investigating local yield stress in the weldments, deformation hardening behavior, and plastic anisotropy. Both AR and welded material revealed a high degree of radiation-induced hardening for low-temperature irradiation; however, irradiation at high-temperatures (i.e., 559 °C) had little overall effect on the mechanical performance.

The influence of Cr content on the mechanical properties of ODS ferritic steels

Science.gov (United States)

Li, Shaofu; Zhou, Zhangjian; Jang, Jinsung; Wang, Man; Hu, Helong; Sun, Hongying; Zou, Lei; Zhang, Guangming; Zhang, Liwei

2014-12-01

The present investigation aimed at researching the mechanical properties of the oxide dispersion strengthened (ODS) ferritic steels with different Cr content, which were fabricated through a consolidation of mechanical alloyed (MA) powders of 0.35 wt.% nano Y2O3 dispersed Fe-12.0Cr-0.5Ti-1.0W (alloy A), Fe-16.0Cr-0.5Ti-1.0W (alloy B), and Fe-18.0Cr-0.5Ti-1.0W (alloy C) alloys (all in wt.%) by hot isostatic pressing (HIP) with 100 MPa pressure at 1150 °C for 3 h. The mechanical properties, including the tensile strength, hardness, and impact fracture toughness were tested by universal testers, while Young's modulus was determined by ultrasonic wave non-destructive tester. It was found that the relationship between Cr content and the strength of ODS ferritic steels was not a proportional relationship. However, too high a Cr content will cause the precipitation of Cr-enriched segregation phase, which is detrimental to the ductility of ODS ferritic steels.

The Analysis of the General Performance and Mechanical Behavior of Unirradiated FeCrAl Alloys Before and After Welding

Energy Technology Data Exchange (ETDEWEB)

Gussev, Maxim N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2016-06-03

The present report summarizes and discusses the preliminary results for the in-depth characterization of the modern, nuclear-grade FeCrAl alloys currently under development. The alloys were designed for enhanced radiation tolerance and weldability, and the research is currently being pursued by the Department of Energy (DOE) Nuclear Energy Enabling Technologies (NEET) program. Last year, seven candidate FeCrAl alloys with well-controlled chemistry and microstructures were designed and produced; welding was performed under well-controlled conditions. The structure and general performance of unirradiated alloys were assessed using standardized and advanced microstructural characterization techniques and mechanical testing. The primary objective is to identify the best candidate alloy, or at a minimum to identify the contributing factors that increase the weldability and radiation tolerance of FeCrAl alloys, therefore enabling future generations of FeCrAl alloys to deliver better performance parameters. This report is structured so as to describe these critical assessments of the weldability; radiation tolerance will be reported on in later reports from this program.

Microstructure and mechanical properties of FeCrAl alloys under heavy ion irradiations

Science.gov (United States)

Aydogan, E.; Weaver, J. S.; Maloy, S. A.; El-Atwani, O.; Wang, Y. Q.; Mara, N. A.

2018-05-01

FeCrAl ferritic alloys are excellent cladding candidates for accident tolerant fuel systems due to their high resistance to oxidation as a result of formation of a protective Al2O3 scale at high temperatures in steam. In this study, we report the irradiation response of the 10Cr and 13Cr FeCrAl cladding tubes under Fe2+ ion irradiation up to ∼16 dpa at 300 °C. Dislocation loop size, density and characteristics were determined using both two-beam bright field transmission electron microscopy and on-zone scanning transmission electron microscopy techniques. 10Cr (C06M2) tube has a lower dislocation density, larger grain size and a slightly weaker texture compared to the 13Cr (C36M3) tube before irradiation. After irradiation to 0.7 dpa and 16 dpa, the fraction of type sessile dislocations decreases with increasing Cr amount in the alloys. It has been found that there is neither void formation nor α‧ precipitation as a result of ion irradiations in either alloy. Therefore, dislocation loops were determined to be the only irradiation induced defects contributing to the hardening. Nanoindentation testing before the irradiation revealed that the average nanohardness of the C36M3 tube is higher than that of the C06M2 tube. The average nanohardness of irradiated tube samples saturated at 1.6-2.0 GPa hardening for both tubes between ∼3.4 dpa and ∼16 dpa. The hardening calculated based on transmission electron microscopy was found to be consistent with nanohardness measurements.

On the Path to Optimizing the Al-Co-Cr-Cu-Fe-Ni-Ti High Entropy Alloy Family for High Temperature Applications

Directory of Open Access Journals (Sweden)

Anna M. Manzoni

2016-03-01

Full Text Available The most commonly investigated high entropy alloy, AlCoCrCuFeNi, has been chosen for optimization of its microstructural and mechanical properties by means of compositional changes and heat treatments. Among the different available optimization paths, the decrease of segregating element Cu, the increase of oxidation protective elements Al and Cr and the approach towards a γ-γ′ microstructure like in Ni-based superalloys have been probed and compared. Microscopical observations have been made for every optimization step. Vickers microhardness measurements and/or tensile/compression test have been carried out when the alloy was appropriate. Five derived alloys AlCoCrFeNi, Al23Co15Cr23Cu8Fe15Ni16, Al8Co17Cr17Cu8Fe17Ni33, Al8Co17Cr14Cu8Fe17Ni34.8Mo0.1Ti1W0.1 and Al10Co25Cr8Fe15Ni36Ti6 (all at.% have been compared to the original AlCoCrCuFeNi and the most promising one has been selected for further investigation.

Pressure effects on spin density wave in Cr rich Cr-Al, Si, Mn, Fe and Co alloys

International Nuclear Information System (INIS)

Mizuki, Jun-ichiro; Endoh, Yasuo; Ishikawa, Yoshikazu

1982-01-01

The effect of pressure on the spin density wave (SDW) state in Cr rich Cr-Al, Si, Nn, Fe and Co alloys has been elucidated by neutron diffraction studies. We found that the change of the SDW wave vector Q, by applying pressure, 1/Q. delta Q/ delta P, is linearly related to the decrease of T sub(N) with increasing pressure 1/T sub(N). delta T sub(N)/ delta P and that all the results from the Cr-Si, Fe and Co alloys fall on a single straight line independent of their concentrations. Their magnetic phase diagrams in a temperature-pressure coordinate system can be related to the alloy phase diagram by employing an empirical rule that applying pressure corresponds to a decrese in the electron to atom ratio. The non transition metal Si impurity has been found to act as an electron donor, while the effect of Al is not interpreted by the two band nesting model. (author)

Phase equilibria among α-Fe(Al, Cr, Ti), liquid and TiC and the formation of TiC in Fe3Al-based alloys

International Nuclear Information System (INIS)

Kobayashi, Satoru; Schneider, Andre; Zaefferer, Stefan; Frommeyer, Georg; Raabe, Dierk

2005-01-01

In the context of the development of high-strength Fe 3 Al-based alloys, phase equilibria among α-Fe(Al, Cr, Ti), liquid and TiC phases in the Fe-Al-Cr-Ti-C quinary system and the formation of TiC were determined. A pseudo-eutectic trough (L α + L + TiC) exists at 1470 deg C at around Fe-26Al-5Cr-2Ti-1.7C on the vertical section between Fe-26Al-5Cr (α) and Ti-46C (TiC) in at.%. Large faceted TiC precipitates form from the melt after the formation of primary α phase even in hypoeutectic alloys. The TiC formation is thought to be due to the composition change of the liquid towards the hypereutectic compositions by solidification of the primary α. In order to remove the faceted TiC, which are unfavourable for strengthening the material, two different processing routes have been successfully tested: (i) solidification with an increased rate to reduce the composition variation of the liquid during solidification, and (ii) unidirectional solidification to separate the light TiC precipitates from the melt

Microscopy of Alloy Formation on Arc Plasma Sintered Oxide Dispersion Strengthen (ODS) Steel

Science.gov (United States)

Bandriyana, B.; Sujatno, A.; Salam, R.; Dimyati, A.; Untoro, P.

2017-07-01

The oxide dispersed strengthened (ODS) alloys steel developed as structure material for nuclear power plants (NPP) has good resistant against creep due to their unique microstructure. Microscopy investigation on the microstructure formation during alloying process especially at the early stages was carried out to study the correlation between structure and property of ODS alloys. This was possible thanks to the arc plasma sintering (APS) device which can simulate the time dependent alloying processes. The ODS sample with composition of 88 wt.% Fe and 12 wt.% Cr powder dispersed with 1 wt.% ZrO2 nano powder was mixed in a high energy milling, isostatic compressed to form sample coins and then alloyed in APS. The Scanning Electron Microscope (SEM) with X-ray Diffraction Spectroscopy (EDX) line scan and mapping was used to characterize the microstructure and elemental composition distribution of the samples. The alloying process with unification of each Fe and Cr phase continued by the alloying formation of Fe-Cr by inter-diffusion of both Fe and Cr and followed by the improvement of the mechanical properties of hardness.

Effect of Ti content on structure and properties of Al2CrFeNiCoCuTix high-entropy alloy coatings

International Nuclear Information System (INIS)

Qiu, X.W.; Zhang, Y.P.; Liu, C.G.

2014-01-01

Highlights: • Al 2 CrFeNiCoCuTi x high-entropy alloy coatings were prepared by laser cladding. • Al 2 CrFeNiCoCuTi x coatings show excellent corrosion resistance and wear resistance. • Al 2 CrFeNiCoCuTi x coatings play a good protective effect on Q235 steel. • Ti element promotes the formation of a BCC structure in a certain extent. -- Abstract: The Al 2 CrFeNiCoCuTi x high-entropy alloy coatings were prepared by laser cladding. The structure, hardness, corrosion resistance, wear resistance and magnetic property were studied by metallurgical microscope, scanning electron microscopy with spectroscopy (SEM/EDS), X-ray diffraction, micro/Vickers hardness tester, electrochemical workstation tribometer and multi-physical tester. The result shows that, Al 2 CrFeNiCoCuTi x high-entropy alloy samples consist of the cladding zone, bounding zone, heat affected zone and substrate zone. The bonding between the cladding layer and the substrate of a good combination; the cladding zone is composed mainly of equiaxed grains and columnar crystal; the phase structure of Al 2 CrFeNiCoCuTi x high-entropy alloy coatings simple for FCC, BCC and Laves phase due to high-entropy affect. Ti element promotes the formation of a BCC structure in a certain extent. Compared with Q235 steel, the free-corrosion current density of Al 2 CrFeNiCoCuTi x high-entropy alloy coatings is reduced by 1–2 orders of magnitude, the free-corrosion potential is more “positive”. With the increasing of Ti content, the corrosion resistance of Al 2 CrFeCoCuNiTi x high-entropy alloy coatings enhanced in 0.5 mol/L HNO 3 solution. Compared with Q235 steel, the relative wear resistance of Al 2 CrFeCoCuNiTi x high-entropy alloy coatings has improved greatly; both the hardness and plasticity are affecting wear resistance. Magnetization loop shows that, Ti 0.0 high-entropy alloy is a kind of soft magnetic materials

Positron annihilation study of the vacancy clusters in ODS Fe-14Cr alloys

Science.gov (United States)

Domínguez-Reyes, R.; Auger, M. A.; Monge, M. A.; Pareja, R.

2017-04-01

Oxide dispersion strengthened Fe14Cr and Fe14CrWTi alloys produced by mechanical alloying and hot isostatic pressing were subjected to isochronal annealing up to 1400 °C, and the evolution and thermal stability of the vacancy-type defects were investigated by positron annihilation spectroscopy (PAS). The results were compared to those from a non-oxide dispersion strengthened Fe14Cr alloy produced by following the same powder metallurgy route. The long lifetime component of the PAS revealed the existence of tridimensional vacancy clusters, or nanovoids, in all these alloys. Two recovery stages are found in the oxide dispersion strengthened alloys irrespective of the starting conditions of the samples. The first one starting at T > 750 °C is attributed to thermal shrinkage of large vacancy clusters, or voids. A strong increase in the intensity of the long lifetime after annealing at temperatures in the 800-1050 °C range indicates the development of new vacancy clusters. These defects appear to be unstable above 1050 °C, but some of them remain at temperatures as high as 1400 °C, at least for 90 min.

High-Strength Ultra-Fine-Grained Hypereutectic Al-Si-Fe-X (X = Cr, Mn) Alloys Prepared by Short-Term Mechanical Alloying and Spark Plasma Sintering.

Science.gov (United States)

Průša, Filip; Bláhová, Markéta; Vojtěch, Dalibor; Kučera, Vojtěch; Bernatiková, Adriana; Kubatík, Tomáš František; Michalcová, Alena

2016-11-30

In this work, Al-20Si-10Fe-6Cr and Al-20Si-10Fe-6Mn (wt %) alloys were prepared by a combination of short-term mechanical alloying and spark plasma sintering. The microstructure was composed of homogeneously dispersed intermetallic particles forming composite-like structures. X-ray diffraction analysis and TEM + EDS analysis determined that the α-Al along with α-Al 15 (Fe,Cr)₃Si₂ or α-Al 15 (Fe,Mn)₃Si₂ phases were present, with dimensions below 130 nm. The highest hardness of 380 ± 7 HV5 was observed for the Al-20Si-10Fe-6Mn alloy, exceeding the hardness of the reference as-cast Al-12Si-1Cu-1 Mg-1Ni alloy (121 ± 2 HV5) by nearly a factor of three. Both of the prepared alloys showed exceptional thermal stability with the hardness remaining almost the same even after 100 h of annealing at 400 °C. Additionally, the compressive strengths of the Al-20Si-10Fe-6Cr and Al-20Si-10Fe-6Mn alloys reached 869 MPa and 887 MPa, respectively, and had virtually the same values of 870 MPa and 865 MPa, respectively, even after 100 h of annealing. More importantly, the alloys showed an increase in ductility at 400 °C, reaching several tens of percent. Thus, both of the investigated alloys showed better mechanical properties, including superior hardness, compressive strength and thermal stability, as compared to the reference Al-10Si-1Cu-1Mg-1Ni alloy, which softened remarkably, reducing its hardness by almost 50% to 63 ± 8 HV5.

High-Strength Ultra-Fine-Grained Hypereutectic Al-Si-Fe-X (X = Cr, Mn) Alloys Prepared by Short-Term Mechanical Alloying and Spark Plasma Sintering

Science.gov (United States)

Průša, Filip; Bláhová, Markéta; Vojtěch, Dalibor; Kučera, Vojtěch; Bernatiková, Adriana; Kubatík, Tomáš František; Michalcová, Alena

2016-01-01

In this work, Al-20Si-10Fe-6Cr and Al-20Si-10Fe-6Mn (wt %) alloys were prepared by a combination of short-term mechanical alloying and spark plasma sintering. The microstructure was composed of homogeneously dispersed intermetallic particles forming composite-like structures. X-ray diffraction analysis and TEM + EDS analysis determined that the α-Al along with α-Al15(Fe,Cr)3Si2 or α-Al15(Fe,Mn)3Si2 phases were present, with dimensions below 130 nm. The highest hardness of 380 ± 7 HV5 was observed for the Al-20Si-10Fe-6Mn alloy, exceeding the hardness of the reference as-cast Al-12Si-1Cu-1 Mg-1Ni alloy (121 ± 2 HV5) by nearly a factor of three. Both of the prepared alloys showed exceptional thermal stability with the hardness remaining almost the same even after 100 h of annealing at 400 °C. Additionally, the compressive strengths of the Al-20Si-10Fe-6Cr and Al-20Si-10Fe-6Mn alloys reached 869 MPa and 887 MPa, respectively, and had virtually the same values of 870 MPa and 865 MPa, respectively, even after 100 h of annealing. More importantly, the alloys showed an increase in ductility at 400 °C, reaching several tens of percent. Thus, both of the investigated alloys showed better mechanical properties, including superior hardness, compressive strength and thermal stability, as compared to the reference Al-10Si-1Cu-1Mg-1Ni alloy, which softened remarkably, reducing its hardness by almost 50% to 63 ± 8 HV5. PMID:28774094

Preliminary Results on FeCrAl Alloys in the As-received and Welded State Designed to Have Enhanced Weldability and Radiation Tolerance

International Nuclear Information System (INIS)

Field, Kevin G.; Gussev, Maxim N.; Hu, Xunxiang; Yamamoto, Yukinori

2015-01-01

The present report summarizes and discusses the recent results on developing a modern, nuclear grade FeCrAl alloy designed to have enhanced radiation tolerance and weldability. The alloys used for these investigations are modern FeCrAl alloys based on a Fe-13Cr-5Al-2Mo-0.2Si-0.05Y alloy (in wt.%, designated C35M). Development efforts have focused on assessing the influence of chemistry and microstructure on the fabricability and performance of these newly developed alloys. Specific focus was made to assess the weldability, thermal stability, and radiation tolerance.

Preliminary Results on FeCrAl Alloys in the As-received and Welded State Designed to Have Enhanced Weldability and Radiation Tolerance

Energy Technology Data Exchange (ETDEWEB)

Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Gussev, Maxim N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hu, Xunxiang [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2015-09-30

The present report summarizes and discusses the recent results on developing a modern, nuclear grade FeCrAl alloy designed to have enhanced radiation tolerance and weldability. The alloys used for these investigations are modern FeCrAl alloys based on a Fe-13Cr-5Al-2Mo-0.2Si-0.05Y alloy (in wt.%, designated C35M). Development efforts have focused on assessing the influence of chemistry and microstructure on the fabricability and performance of these newly developed alloys. Specific focus was made to assess the weldability, thermal stability, and radiation tolerance.

Reduction in Defect Content in ODS Alloys

Energy Technology Data Exchange (ETDEWEB)

Ritherdon, J.; Jones, A.R.

2000-02-01

The work detailed within this report is a continuation of earlier work that was carried out under contract number IDX-SY382V. The earlier work comprised a literature review of the sources and types of defects found principally in Fe-based ODS alloys together with a series of experiments designed to identify defects in ODS Fe{sub 3}Al material and recommend methods of defect reduction. Defects found in the Mechanically Alloyed (MA) ODS Fe{sub 3}Al included regions of incomplete MA, porosity, intrusions and fine-grained stringers. Some defects tended to be found in association with one another e.g. intrusions and fine-grained stringers. Preliminary powder separation experiments were also performed. The scope and objectives of the present work were laid out in the technical proposal ``Reduction in Defect Content in ODS Alloys--II'' which formed the basis of amendment 3 of the current contract. The current studies were devised in the context of the preceding work with a view to extending and concluding certain experiments while exploring new avenues of investigation of defect control and reduction where appropriate. All work proposed was within the context of achieving an ODS Fe{sub 3}Al alloy of improved overall quality and potential creep performance (particularly) in the consolidated, release condition. The interim outturn of the experimental work performed is also reported.

The influence of cooling rate and Fe/Cr content on the evolution of Fe-rich compounds in a secondary Al-Si-Cu diecasting alloy

Science.gov (United States)

Fabrizi, A.; Timelli, G.

2016-03-01

This study investigates the morphological evolution of primary α-Al(Fe,Mn,Cr)Si phase in a secondary Al-Si-Cu alloy with respect to the initial Fe and Cr contents as well as to the cooling rate. The solidification experiments have been designed in order to cover a wide range of cooling rates, and the Fe and Cr contents have been varied over two levels. Metallographic and image analysis techniques have been used to quantitatively examine the microstructural changes occurring at different experimental conditions. The morphological evolution of the α-Fe phase has been also analysed by observing deep etched samples. By changing the cooling rate, α-Al15(Fe,Mn,Cr)3Si2 dodecahedron crystals, as well as Chinese- script, branched structures and dendrites form, while primary coarse β-Al5(Fe,Mn)Si needles appear in the alloy with the highest Fe content at low cooling rates.

Metallic oxide nano-clusters synthesis by ion implantation in high purity Fe10Cr alloy

International Nuclear Information System (INIS)

Zheng, Ce

2015-01-01

ODS (Oxide Dispersed Strengthened) steels, which are reinforced with metal dispersions of nano-oxides (based on Y, Ti and O elements), are promising materials for future nuclear reactors. The detailed understanding of the mechanisms involved in the precipitation of these nano-oxides would improve manufacturing and mechanical properties of these ODS steels, with a strong economic impact for their industrialization. To experimentally study these mechanisms, an analytical approach by ion implantation is used, to control various parameters of synthesis of these precipitates as the temperature and concentration. This study demonstrated the feasibility of this method and concerned the behaviour of alloys models (based on aluminium oxide) under thermal annealing. High purity Fe-10Cr alloys were implanted with Al and O ions at room temperature. Transmission electron microscopy observations showed that the nano-oxides appear in the Fe-10Cr matrix upon ion implantation at room temperature without subsequent annealing. The mobility of implanted elements is caused by the defects created during ion implantation, allowing the nucleation of these nanoparticles, of a few nm in diameter. These nanoparticles are composed of aluminium and oxygen, and also chromium. The high-resolution experiments show that their crystallographic structure is that of a non-equilibrium compound of aluminium oxide (cubic γ-Al 2 O 3 type). The heat treatment performed after implantation induces the growth of the nano-sized oxides, and a phase change that tends to balance to the equilibrium structure (hexagonal α-Al 2 O 3 type). These results on model alloys are fully applicable to industrial materials: indeed ion implantation reproduces the conditions of milling and heat treatments are at equivalent temperatures to those of thermo-mechanical treatments. A mechanism involving the precipitation of nano-oxide dispersed in ODS alloys is proposed in this manuscript based on the obtained experimental results

Evolution of the electronic structure and physical properties of Fe2MeAl (Me = Ti, V, Cr) Heusler alloys

International Nuclear Information System (INIS)

Shreder, E; Streltsov, S V; Svyazhin, A; Makhnev, A; Marchenkov, V V; Lukoyanov, A; Weber, H W

2008-01-01

We present the results of experiments on the optical, electrical and magnetic properties and electronic structure and optical spectrum calculations of the Heusler alloys Fe 2 TiAl, Fe 2 VAl and Fe 2 CrAl. We find that the drastic transformation of the band spectrum, especially near the Fermi level, when replacing the Me element (Me = Ti, V, Cr), is accompanied by a significant change in the electrical and optical properties. The electrical and optical properties of Fe 2 TiAl are typical for metals. The abnormal behavior of the electrical resistivity and the optical properties in the infrared range for Fe 2 VAl and Fe 2 CrAl are determined by electronic states at the Fermi level. Both the optical spectroscopic measurements and the theoretical calculations demonstrate the presence of low-energy gaps in the band spectrum of the Heusler alloys. In addition, we demonstrate that the formation of Fe clusters may be responsible for the large enhancement of the total magnetic moment in Fe 2 CrAl

Influence of the chemical composition and the fabrication process on the behaviour of high temperature oxidation of Fe-Cr-Al alloys

International Nuclear Information System (INIS)

Clemendot, F.; Arnoldi, F.; Cerede, J.B.; Dionnet, B.; Nardou, F.; Duysen, J.C. van

1993-01-01

The oxidation behaviour of four industrial Fe-Cr-Al alloys was studied. Two of them were Fe-Cr-Al alloys fabricated either by melting or by powder metallurgy. The two other ones were Fe-Cr-Al-Y alloys either produced by melting or by mechanical alloying. On these alloys, we determined oxidation kinetics and observed the morphology of the oxide layer after isothermal and cyclic exposures from 1000 C up to 1300 C. The beneficial effect of yttrium on the adherence of oxide layers was confirmed. The powder metallurgy fabrication route does not improve the oxidation resistance of yttrium-free alloys. On the other hand, the association of the powder metallurgy and the addition of yttrium allow the manufacturing of alloys which present an excellent behaviour to high temperature oxidation. (orig.)

The influence of cooling rate and Fe/Cr content on the evolution of Fe-rich compounds in a secondary Al-Si-Cu diecasting alloy

International Nuclear Information System (INIS)

Fabrizi, A; Timelli, G

2016-01-01

This study investigates the morphological evolution of primary α-Al(Fe,Mn,Cr)Si phase in a secondary Al-Si-Cu alloy with respect to the initial Fe and Cr contents as well as to the cooling rate. The solidification experiments have been designed in order to cover a wide range of cooling rates, and the Fe and Cr contents have been varied over two levels. Metallographic and image analysis techniques have been used to quantitatively examine the microstructural changes occurring at different experimental conditions. The morphological evolution of the α-Fe phase has been also analysed by observing deep etched samples. By changing the cooling rate, α-Al 15 (Fe,Mn,Cr) 3 Si 2 dodecahedron crystals, as well as Chinese- script, branched structures and dendrites form, while primary coarse β-Al 5 (Fe,Mn)Si needles appear in the alloy with the highest Fe content at low cooling rates. (paper)

Effects of Al addition and minor elements on oxidation behaviour of FeCr alloys

International Nuclear Information System (INIS)

Herbelin, J.M.; Mantel, M.

1995-01-01

It is shown that the addition of aluminium is very effective for the high temperature oxidation resistance of FeCr alloys. 1% aluminium produces a continuous protective Al 2 O 3 oxide for FeCr alloy that contains more than 13% of chromium. However this aluminium content is not enough for the high temperature resistance of thin foils and a 5% aluminium content is needed since the substrate plays the role of an aluminium reserve susceptible to oxidation. Impurity elements such as sulphur are detrimental and give rise to scaling of the oxide layer. Active elements such as Y, Ce, La, Zr are therefore necessary to tie up sulphur and increase the life of the alloys. (orig.)

Effect of the milling atmosphere on the microstructure and mechanical properties of a ODS Fe-14Cr model alloy

Energy Technology Data Exchange (ETDEWEB)

Auger, M.A., E-mail: maria.auger@materials.ox.ac.uk [Department of Materials, University of Oxford, OX1 3PH Oxford (United Kingdom); Castro, V. de; Leguey, T. [Departamento de Física, Universidad Carlos III de Madrid, 28911 Leganés (Spain); Lozano-Perez, S.; Bagot, P.A.J.; Moody, M.P. [Department of Materials, University of Oxford, OX1 3PH Oxford (United Kingdom); Roberts, S.G. [Department of Materials, University of Oxford, OX1 3PH Oxford (United Kingdom); Culham Centre for Fusion Energy, Abingdon, Oxon OX14 3EA (United Kingdom)

2016-08-01

A systematic study has been undertaken to assess how the milling atmosphere, in the processing of an ODS steel with nominal composition Fe-14Cr-0.3Y{sub 2}O{sub 3} (wt%), will affect the microstructure and mechanical properties of the resultant alloys. Batches of the steel were manufactured by a powder metallurgy route incorporating mechanical alloying, hot isostatic pressing, forging and heat treatment. Hydrogen or helium atmospheres were used in the mechanical alloying, with all other processing parameters remaining identical. Transmission electron microscopy (TEM) and Atom Probe Tomography (APT) show that both milling atmospheres promote a homogeneous dispersion of Y-rich nanoparticles in the final alloys, being smaller when milling in H. Previously reported mechanical characterisation of these alloys shows better mechanical response at high temperature for the alloy milled in a H. This can be justified by the presence of smaller Y-rich nanoparticles together with the absence of bubbles, observed in the alloy milled in He.

TEM and HRTEM study of oxide particles in an Al-alloyed high-Cr oxide dispersion strengthened ferritic steel with Hf addition

International Nuclear Information System (INIS)

Dou, Peng; Kimura, Akihiko; Kasada, Ryuta; Okuda, Takanari; Inoue, Masaki; Ukai, Shigeharu; Ohnuki, Somei; Fujisawa, Toshiharu; Abe, Fujio; Jiang, Shan; Yang, Zhigang

2017-01-01

The nanoparticles in an Al-alloyed high-Cr oxide dispersion strengthened (ODS) ferritic steel with Hf addition, i.e., SOC-16 (Fe-15Cr-2W-0.1Ti-4Al-0.62Hf-0.35Y 2 O 3 ), have been examined by transmission electron microscopy (TEM) and high resolution transmission electron microscopy (HRTEM). Relative to an Al-alloyed high-Cr ODS ferritic steel without Hf addition, i.e., SOC-9 (Fe-15.5Cr-2W-0.1Ti-4Al-0.35Y 2 O 3 ), the dispersion morphology and coherency of the oxide nanoparticles in SOC-16 were significantly improved. Almost all the small nanoparticles (diameter <10 nm) in SOC-16 were found to be consistent with cubic Y 2 Hf 2 O 7 oxides with the anion-deficient fluorite structure and coherent with the bcc steel matrix. The larger particles (diameter >10 nm) were also mainly identified as cubic Y 2 Hf 2 O 7 oxides with the anion-deficient fluorite structure. The results presented here are compared with those of SOC-9 with a brief discussion of the underlying mechanisms of the unusual thermal and irradiation stabilities of the oxides as well as the superior strength, excellent irradiation tolerance and extraordinary corrosion resistance of SOC-16.

Low-temperature electron properties of Heusler alloys Fe2VAl and Fe2CrAl: Effect of annealing

International Nuclear Information System (INIS)

Podgornykh, S. M.; Svyazhin, A. D.; Shreder, E. I.; Marchenkov, V. V.; Dyakina, V. P.

2007-01-01

We present the results of measurements of low-temperature heat capacity, as well as electrical and magnetic properties of Heusler alloys Fe 2 VAl and Fe 2 CrAl prepared in different ways using various heat treatment regimes. The density of states at the Fermi level is estimated. A contribution of ferromagnetic clusters in the low-temperature heat capacity of the Fe 2 VAl alloy is detected. The change in the number and volume of clusters as a result of annealing of an alloy affects the behavior of their low-temperature heat capacity, resistivity, and magnetic properties

Microstructure and Tribological Properties of AlCoCrFeNiTi0.5 High-Entropy Alloy in Hydrogen Peroxide Solution

Science.gov (United States)

Yu, Y.; Liu, W. M.; Zhang, T. B.; Li, J. S.; Wang, J.; Kou, H. C.; Li, J.

2014-01-01

Microstructure and tribological properties of an AlCoCrFeNiTi0.5 high-entropy alloy in high-concentration hydrogen peroxide solution were investigated in this work. The results show that the sigma phase precipitates and the content of bcc2 decrease during the annealing process. Meanwhile, the complex construction of the interdendrite region changes into simple isolated-island shape, and much more spherical precipitates are formed. Those changes of microstructure during the annealing process lead to the increase of hardness of this alloy. In the testing conditions, the AlCoCrFeNiTi0.5 alloy shows smoother worn surfaces and steadier coefficient of friction curves than does the 1Cr18Ni9Ti stainless steel, and SiC ceramic preserves better wear resistance than ZrO2 ceramic. After annealing, the wear resistance of the AlCoCrFeNiTi0.5 alloy increases coupled with SiC counterface but decreases with ZrO2 counterface.

Microstructural characterisation of high-entropy alloy AlCoCrFeNi fabricated by laser engineered net shaping

Energy Technology Data Exchange (ETDEWEB)

Kunce, I., E-mail: ikunce@wat.edu.pl [Department of Advanced Materials and Technology, Military University of Technology, 2 Kaliskiego Str., 01-908 Warsaw (Poland); Polanski, M.; Karczewski, K. [Department of Advanced Materials and Technology, Military University of Technology, 2 Kaliskiego Str., 01-908 Warsaw (Poland); Plocinski, T.; Kurzydlowski, K.J. [Faculty of Materials Science and Engineering, Warsaw University of Technology, 141 Wołoska Str., 02-507 Warsaw (Poland)

2015-11-05

Laser engineered net shaping (LENS) was used to produce thin-walled samples of the high-entropy alloy AlCoCrFeNi from a prealloyed powder. To determine the effect of the cooling rate during solidification on the microstructure of the alloy, different laser scanning rates were used. A microstructural study of the surfaces of the sample walls was performed using X-ray diffraction analysis and optical and scanning/transmission electron microscopy. The crystal structure of the alloy was determined to be a body-centred cubic (bcc)-derivative B2-ordered type. The microstructure of the alloy produced by LENS was dendritic. Further, it was found that with an increase in the laser scanning rate from 2.5 to 40 mm s{sup −1}, the average grain size decreased from 108.3 ± 32.4 μm to 30.6 ± 9.2 μm. The maximum cooling rate achieved during the laser cladding of the alloy was 44 × 10{sup 3} K s{sup −1}. The electron microscopy study of the alloy showed the presence of precipitates. The morphology of the disordered bcc (Fe, Cr)-rich precipitates in the ordered B2 (Al, Ni)-rich matrix changed in the dendritic and interdendritic regions from fine and spherical (with a diameter of less 100 nm) to spinodal (with the thickness being less than 100 nm). The LENS- produced AlCoCrFeNi alloy exhibited an average microhardness of approximately 543 HV0.5; this was approximately 13% higher than the hardness in the as-cast state and can be attributed to the grain refinemet in the LENS- produced alloy. Moreover, it was found that increasing the cooling rate during laser cladding increasess the microhardness of the alloy. - Highlights: • Laser-engineered net shaping is used to produce samples of AlCoCrFeNi alloy. • The alloy has a body-centred cubic (bcc)-derivative B2-ordered crystal structure. • Electron microscopy images of the alloy show the presence of precipitates. • The microhardness of the laser-clad alloy is higher than that of the as-cast alloy. • The cooling rate

Effect of thermal cycling on the microstructure of a directionally solidified Fe, Cr, Al-TaC eutectic alloy

Science.gov (United States)

Harf, F. H.; Tewari, S. N.

1977-01-01

Cylindrical bars (1.2 cm diameter) of Fe-13.6Cr-3.7Al-9TaC (wt %) eutectic alloy were directionally solidified in a modified Bridgman type furnace at 1 cm/h. The alloy microstructure consisted of aligned TaC fibers imbedded in a bcc Fe-Cr-Al matrix. Specimens of the alloy were thermally cycled from 1100 to 425 C in a burner rig. The effects of 1800 thermal cycles on the microstructure was examined by scanning electron microscopy, revealing a zig-zag shape of TaC fibers aligned parallel to the growth direction. The mechanism of carbide solution and reprecipitation on the (111) easy growth planes, suggested previously to account for the development of irregular serrations in Co-Cr-Ni matrix alloys, is believed to be responsible for these zig-zag surfaces.

Optimized Gen-II FeCrAl cladding production in large quantity for campaign testing

Energy Technology Data Exchange (ETDEWEB)

Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Sun, Zhiqian [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Pint, Bruce A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Terrani, Kurt A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2016-06-03

There are two major objectives in this report; (1) to optimize microstructure control of ATF FeCrAl alloys during tube drawing processes, and (2) to provide an update on the progress of ATF FeCrAl tube production via commercial manufacturers. Experimental efforts have been made to optimize the process parameters balancing the tube fabricability, especially for tube drawing processes, and microstructure control of the final tube products. Lab-scale sheet materials of Gen II FeCrAl alloys (Mo-containing and Nb-containing FeCrAl alloys) were used in the study, combined with a stepwise warm-rolling process and intermediate annealing, aiming to simulate the tube drawing process in a commercial tube manufacturer. The intermediate annealing at 650ºC for 1h was suggested for the tube-drawing process of Mo-containing FeCrAl alloys because it successfully softened the material by recovering the work hardening introduced through the rolling step, without inducing grain coarsening due to recrystallization. The final tube product is expected to have stabilized deformed microstructure providing the improved tensile properties with sufficient ductility. Optimization efforts on Nb-containing FeCrAl alloys focused on the effect of alloying additions and annealing conditions on the stability of deformed microstructure. Relationships between the second-phase precipitates (Fe₂Nb-Laves phase) and microstructure stability are discussed. FeCrAl tube production through commercial tube manufacturers is currently in progress. Three different manufacturers, Century Tubes, Inc. (CTI), Rhenium Alloys, Inc. (RAI), and Superior Tube Company, Inc. (STC), are providing capabilities for cold-drawing, warm-drawing, and HPTR cold-pilgering, respectively. The first two companies are currently working on large quantity tube production (expected 250 ft length) of Gen I model FeCrAl alloy (B136Y3, at CTI) and Gen II (C35M4, at RAI), with the process parameters obtained from the experimental

Report on fundamental modeling of irradiation-induced swelling and creep in FeCrAl alloys

Energy Technology Data Exchange (ETDEWEB)

Kohnert, Aaron A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Dasgupta, Dwaipayan [Univ. of Tennessee, Knoxville, TN (United States); Wirth, Brian [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Linton, Kory D. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2016-09-23

In order to improve the accident tolerance of light water reactor (LWR) fuel, alternative cladding materials have been proposed to replace zirconium (Zr)-based alloys. Of these materials, there is a particular focus on iron-chromium-aluminum (FeCrAl) alloys due to much slower oxidation kinetics in high-temperature steam than Zr-alloys. This should decrease the energy release due to oxidation and allow the cladding to remain integral longer in the presence of high temperature steam, making accident mitigation more likely. As a continuation of the development for these alloys, the material response must be demonstrated to provide suitable radiation stability, in order to ensure that there will not be significant dimensional changes (e.g., swelling), as well as quantifying the radiation hardening and radiation creep behavior. In this report, we describe the use of cluster dynamics modeling to evaluate the defect physics and damage accumulation behavior of FeCrAl alloys subjected to neutron irradiation, with a particular focus on irradiation-induced swelling and defect fluxes to dislocations that are required to model irradiation creep behavior.

Effect of a ZrO{sub 2} coating deposited by the sol–gel method on the resistance of FeCrAl alloy in high-temperature oxidation conditions

Energy Technology Data Exchange (ETDEWEB)

Chęcmanowski, Jacek Grzegorz, E-mail: jacek.checmanowski@pwr.wroc.pl [Wrocław University of Technology, Faculty of Chemistry, Wybrzeże Wyspiańskiego 27, 50-370 Wrocław (Poland); Szczygieł, Bogdan, E-mail: bogdan.szczygiel@pwr.wroc.pl [Wrocław University of Technology, Faculty of Chemistry, Wybrzeże Wyspiańskiego 27, 50-370 Wrocław (Poland)

2013-05-15

One-, three- and five-layer protective ZrO{sub 2} coatings were deposited on a FeCrAl alloy base by the sol–gel method. A zirconium(IV) isopropoxide isopropanol complex was used as the zirconium precursor. It has been shown that zirconium in the amount of 0.3–0.5 wt.% improves the resistance of FeCrAl alloy in high-temperature oxidation conditions (in air at T = 1060 °C for t = 2400 h). Even a very low Zr content affects the morphology, porosity and composition of the forming scale (SEM, EDS). An analysis of the chemical composition of the material after oxidation indicated to-core Zr diffusion. The presence of zirconium prevents catastrophic corrosion of the FeCrAl alloy during oxidation. In the case of the alloy without the reactive element (Zr) this type of corrosion occurred after about 1800 h. The oxidation of the FeCrAl alloy covered with ZrO{sub 2} coatings proceeds in three stages. In the first stage, lasting about 50 h, the mass of the sample grows rapidly, then for 700 h the mass changes minimally and in the third stage the oxidation proceeds according to a parabolic dependence. The presence of Zr on the surface of the FeCrAl alloy significantly contributes to the protective effect of the coatings. - Highlights: ► Multilayer ZrO{sub 2} coatings were deposited on FeCrAl alloy by sol–gel method. ► Study of alloy composition indicates to-core Zr diffusion in high temperature. ► Even very low content affects morphology and porosity of forming scale. ► Zirconium improves the resistance of FeCrAl alloy in high temperature conditions. ► Presence of ZrO{sub 2} prevents catastrophic corrosion of FeCrAl alloy during oxidation.

First Annual Progress Report on Radiation Tolerance of Controlled Fusion Welds in High Temperature Oxidation Resistant FeCrAl Alloys

Energy Technology Data Exchange (ETDEWEB)

Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Gussev, Maxim N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hu, Xunxiang [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Howard, Richard H. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2015-12-01

The present report summarizes and discusses the first year efforts towards developing a modern, nuclear grade FeCrAl alloy designed to have enhanced radiation tolerance and weldability under the Department of Energy (DOE) Nuclear Energy Enabling Technologies (NEET) program. Significant efforts have been made within the first year of this project including the fabrication of seven candidate FeCrAl alloys with well controlled chemistry and microstructure, the microstructural characterization of these alloys using standardized and advanced techniques, mechanical properties testing and evaluation of base alloys, the completion of welding trials and production of weldments for subsequent testing, the design of novel tensile specimen geometry to increase the number of samples that can be irradiated in a single capsule and also shorten the time of their assessment after irradiation, the development of testing procedures for controlled hydrogen ingress studies, and a detailed mechanical and microstructural assessment of weldments prior to irradiation or hydrogen charging. These efforts and research results have shown promise for the FeCrAl alloy class as a new nuclear grade alloy class.

Fe-Cr-Ni system alloys

International Nuclear Information System (INIS)

Levin, F.L.

1986-01-01

Phase diagram of Fe-Cr-Ni system, which is the basic one for production of corrosion resistant alloys, is considered. Data on corrosion resistance of such alloys are correlated depending on a number of factors: quality and composition of modifying elements, corrosion medium, temperature, alloy structure, mechanical and thermal treatment. Grades of Fe-Ni-Cr alloys are presented, and fields of their application are pointed out

Tuning Fermi level of Cr{sub 2}CoZ (Z=Al and Si) inverse Heusler alloys via Fe-doping for maximum spin polarization

Energy Technology Data Exchange (ETDEWEB)

Singh, Mukhtiyar [Department of Physics, Kurukshetra University, Kurukshetra-136119, Haryana (India); Saini, Hardev S. [Department of Physics, Panjab University, Chandigarh-160014 (India); Thakur, Jyoti [Department of Physics, Kurukshetra University, Kurukshetra-136119, Haryana (India); Reshak, Ali H. [New Technologies—Research Center, University of West Bohemia, Univerzitni 8, 306 14 Pilsen (Czech Republic); Center of Excellence Geopolymer and Green Technology, School of Material Engineering, University Malaysia Perlis, 01007 Kangar, Perlis (Malaysia); Kashyap, Manish K., E-mail: manishdft@gmail.com [Department of Physics, Kurukshetra University, Kurukshetra-136119, Haryana (India)

2014-12-15

We report full potential treatment of electronic and magnetic properties of Cr{sub 2−x}Fe{sub x}CoZ (Z=Al, Si) Heusler alloys where x=0.0, 0.25, 0.5, 0.75 and 1.0, based on density functional theory (DFT). Both parent alloys (Cr{sub 2}CoAl and Cr{sub 2}CoSi) are not half-metallic frromagnets. The gradual replacement of one Cr sublattice with Fe induces the half-metallicity in these systems, resulting maximum spin polarization. The half-metallicity starts to appear in Cr{sub 2−x}Fe{sub x}CoAl and Cr{sub 2−x}Fe{sub x}CoSi with x=0.50 and x=0.25, respectively, and the values of minority-spin gap and half-metallic gap or spin-flip gap increase with further increase of x. These gaps are found to be maximum for x=1.0 for both cases. An excellent agreement between the structural properties of CoFeCrAl with available experimental study is obtained. The Fermi level tuning by Fe-doping makes these alloys highly spin polarized and thus these can be used as promising candidates for spin valves and magnetic tunnelling junction applications. - Highlights: • Tuning of E{sub F} in Cr{sub 2}CoZ (Z=Al, Si) has been demonstrated via Fe doping. • Effect of Fe doping on half-metallicity and magnetism have been discussed. • The new alloys have a potential of being used as spin polarized electrodes.

TEM and HRTEM study of oxide particles in an Al-alloyed high-Cr oxide dispersion strengthened ferritic steel with Hf addition

Energy Technology Data Exchange (ETDEWEB)

Dou, Peng, E-mail: doup@tsinghua.edu.cn [School of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); Institute of Advanced Energy, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan); Kimura, Akihiko, E-mail: kimura@iae.kyoto-u.ac.jp [Institute of Advanced Energy, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan); Kasada, Ryuta, E-mail: r-kasada@iae.kyoto-u.ac.jp [Institute of Advanced Energy, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan); Okuda, Takanari, E-mail: okuda.takanari@kki.kobelco.com [Kobelco Research Institute, 1-5-5 Takatsukadai, Nishi-ku, Kobe, Hyogo 651-2271 (Japan); Inoue, Masaki, E-mail: inoue.masaki@jaea.go.jp [Advanced Nuclear System R& D Directorate, Japan Atomic Energy Agency, 4002 Narita, O-arai, Ibaraki 311-1393 (Japan); Ukai, Shigeharu, E-mail: s-ukai@eng.hokudai.ac.jp [Graduate School of Engineering, Hokkaido University, N13, W8, Kita-ku, Sapporo 060-8628 (Japan); Ohnuki, Somei, E-mail: ohnuki@eng.hokudai.ac.jp [Graduate School of Engineering, Hokkaido University, N13, W8, Kita-ku, Sapporo 060-8628 (Japan); Fujisawa, Toshiharu, E-mail: fujisawa@esi.nagoya-u.ac.jp [EcoTopia Science Institute, Nagoya University, Furo, Chikusa-ku, Nagoya 464-8603 (Japan); Abe, Fujio, E-mail: ABE.Fujio@nims.go.jp [Structural Metals Center, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba, Ibaraki 305-0047 (Japan); Jiang, Shan, E-mail: js93518@gmail.com [School of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); Yang, Zhigang, E-mail: zgyang@tsinghua.edu.cn [Key Laboratory of Advanced Materials (MOE), School of Materials Sciences and Engineering, Tsinghua University, Beijing 100084 (China)

2017-03-15

The nanoparticles in an Al-alloyed high-Cr oxide dispersion strengthened (ODS) ferritic steel with Hf addition, i.e., SOC-16 (Fe-15Cr-2W-0.1Ti-4Al-0.62Hf-0.35Y{sub 2}O{sub 3}), have been examined by transmission electron microscopy (TEM) and high resolution transmission electron microscopy (HRTEM). Relative to an Al-alloyed high-Cr ODS ferritic steel without Hf addition, i.e., SOC-9 (Fe-15.5Cr-2W-0.1Ti-4Al-0.35Y{sub 2}O{sub 3}), the dispersion morphology and coherency of the oxide nanoparticles in SOC-16 were significantly improved. Almost all the small nanoparticles (diameter <10 nm) in SOC-16 were found to be consistent with cubic Y{sub 2}Hf{sub 2}O{sub 7} oxides with the anion-deficient fluorite structure and coherent with the bcc steel matrix. The larger particles (diameter >10 nm) were also mainly identified as cubic Y{sub 2}Hf{sub 2}O{sub 7} oxides with the anion-deficient fluorite structure. The results presented here are compared with those of SOC-9 with a brief discussion of the underlying mechanisms of the unusual thermal and irradiation stabilities of the oxides as well as the superior strength, excellent irradiation tolerance and extraordinary corrosion resistance of SOC-16.

Structure and magnetic properties of Co{sub 2}(Cr{sub 1−x}Fe{sub x})Al, (0 ≤ x ≤ 1) Heusler alloys prepared by mechanical alloying

Energy Technology Data Exchange (ETDEWEB)

Srivastava, Yogesh, E-mail: 123209001_yogesh@manit.ac.in [Department of Materials Science & Metallurgical Engineering, Ceramic & Powder Metallurgy Laboratory, Maulana Azad National Institute of Technology, Bhopal, Madhya Pradesh 462003 (India); Vajpai, Sanjay Kumar, E-mail: vajpaisk@gmail.com [Department of Materials Science & Metallurgical Engineering, Maulana Azad National Institute of Technology, Bhopal, Madhya Pradesh 462003 (India); Srivastava, Sanjay, E-mail: s.srivastava.msme@gmail.com [Department of Materials Science & Metallurgical Engineering, Maulana Azad National Institute of Technology, Bhopal, Madhya Pradesh 462003 (India)

2017-07-01

Highlights: • A series of nanocrystalline Co{sub 2}(Cr{sub 1−x}Fe{sub x})Al Heusler alloy by powder metallurgy. • Effect of substitution of Fe for Cr on the microstructure and magnetic properties. • Increasing amounts of B2 type disordered structure with increasing Fe content. • Enhanced Ms, Mr, Hc, and Tc with increasing Fe content. • Relative magnetic anisotropy decreased with increasing Fe content. - Abstract: In the present study, a series of nanocrystalline Co{sub 2}(Cr{sub 1−x}Fe{sub x})Al Heusler alloy powders were successfully prepared by high energy ball milling and the effect of substitution of Fe for Cr on the microstructure and magnetic properties was investigated in detail. The Co{sub 2}CrAl alloy powder consisted of only A2 type disordered structure whereas the substitution of Cr by Fe led to the appearance of increasing amounts of B2 type disordered structure along with A2 type structure. All the Co{sub 2}(Cr{sub 1−x}Fe{sub x})Al Heusler alloy powders demonstrated high spontaneous magnetization together with a very small hysteresis losses. The saturation magnetization, remanence, coercivity, and Curie temperature increased with increasing Fe content. The increasing magnetization with increasing Fe content was attributed to the replacement of antiferromagnetic Cr by strongly ferromagnetic Fe and an increasing amounts of relatively more ordered, atomically as well as ferromagnetically, B2 structure as compared to that of A2 phase. The increment in remanence and coercivity with increasing Fe content were associated with the variation in microstructural characteristics, such as grain size, lattice defects, and the presence of small amounts of magnetic/nonmagnetic secondary phases. The increment in Curie temperature with increasing Fe content was attributed to the enhancement of d-d exchange interaction due to the possible occupancy of vacant sites by Fe atoms. All the Heusler alloys indicated extremely low magnetic anisotropy and the

Tensile ductility of an AlCoCrFeNi multi-phase high-entropy alloy through hot isostatic pressing (HIP) and homogenization

Energy Technology Data Exchange (ETDEWEB)

Tang, Zhi, E-mail: Zhi.Tang@alcoa.com [Department of Materials Science and Engineering, The University of Tennessee, Knoxville, TN 37996 (United States); Department of Materials Science and Engineering, Virginia Tech, Blacksburg, VA 24061 (United States); Senkov, Oleg N. [Air Force Research Laboratory, Materials and Manufacturing Directorate, Wright-Patterson Air Force Base, OH 45433 (United States); Parish, Chad M. [Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Zhang, Chuan; Zhang, Fan [CompuTherm LLC, 437 S. Yellowstone Dr., Suite 217, Madison, WI 53719 (United States); Santodonato, Louis J. [Department of Materials Science and Engineering, The University of Tennessee, Knoxville, TN 37996 (United States); Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Wang, Gongyao [Department of Materials Science and Engineering, The University of Tennessee, Knoxville, TN 37996 (United States); Zhao, Guangfeng; Yang, Fuqian [Department of Chemical and Materials Engineering, University of Kentucky, Lexington, KY 40506 (United States); Liaw, Peter K., E-mail: pliaw@utk.edu [Department of Materials Science and Engineering, The University of Tennessee, Knoxville, TN 37996 (United States)

2015-10-28

The microstructure and phase composition of an AlCoCrFeNi high-entropy alloy (HEA) were studied in as-cast (AlCoCrFeNi-AC, AC represents as-cast) and homogenized (AlCoCrFeNi-HP, HP signifies hot isostatic pressed and homogenized) conditions. The AlCoCrFeNi-AC ally has a dendritric structure in the consisting primarily of a nano-lamellar mixture of A2 (disordered body-centered-cubic (BCC)) and B2 (ordered BCC) phases, formed by an eutectic reaction. The homogenization heat treatment, consisting of hot isostatic pressed for 1 h at 1100 °C, 207 MPa and annealing at 1150 °C for 50 h, resulted in an increase in the volume fraction of the A1 phase and formation of a Sigma (σ) phase. Tensile properties in as-cast and homogenized conditions are reported at 700 °C. The ultimate tensile strength was virtually unaffected by heat treatment, and was 396±4 MPa at 700 °C. However, homogenization produced a noticeable increase in ductility. The AlCoCrFeNi-AC alloy showed a tensile elongation of only 1.0%, while after the heat-treatment, the elongation of AlCoCrFeNi-HP was 11.7%. Thermodynamic modeling of non-equilibrium and equilibrium phase diagrams for the AlCoCrFeNi HEA gave good agreement with the experimental observations of the phase contents in the AlCoCrFeNi-AC and AlCoCrFeNi-HP. The reasons for the improvement of ductility after the heat treatment and the crack initiation subjected to tensile loading were discussed.

Irradiation of Wrought FeCrAl Tubes in the High Flux Isotope Reactor

Energy Technology Data Exchange (ETDEWEB)

Linton, Kory D. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Petrie, Christian M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2017-09-01

The Advanced Fuels Campaign within the Nuclear Technology Research and Development program of the Department of Energy Office of Nuclear Energy is seeking to improve the accident tolerance of light water reactors. Alumina-forming ferritic alloys (e.g., FeCrAl) are one of the leading candidate materials for fuel cladding to replace traditional zirconium alloys because of the superior oxidation resistance of FeCrAl. However, there are still some unresolved questions regarding irradiation effects on the microstructure and mechanical properties of FeCrAl at end-of-life dose levels. In particular, there are concerns related to irradiation-induced embrittlement of FeCrAl alloys due to secondary phase formation. To address this issue, Oak Ridge National Laboratory has developed a new experimental design to irradiate shortened cladding tube specimens with representative 17×17 array pressurized water reactor diameter and thickness in the High Flux Isotope Reactor (HFIR) under relevant temperatures (300–350°C). Post-irradiation examination will include studies of dimensional change, microstructural changes, and mechanical performance. This report briefly summarizes the capsule design concept and the irradiation test matrix for six rabbit capsules. Each rabbit contains two FeCrAl alloy tube specimens. The specimens include Generation I and Generation II FeCrAl alloys with varying processing conditions, Cr concentrations, and minor alloying elements. The rabbits were successfully assembled, welded, evaluated, and delivered to the HFIR along with a complete quality assurance fabrication package. Pictures of the rabbit assembly process and detailed dimensional inspection of select specimens are included in this report. The rabbits were inserted into HFIR starting in cycle 472 (May 2017).

The Microstructures and Electrical Resistivity of (Al, Cr, TiFeCoNiOx High-Entropy Alloy Oxide Thin Films

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Chun-Huei Tsau

2015-01-01

Full Text Available The (Al, Cr, TiFeCoNi alloy thin films were deposited by PVD and using the equimolar targets with same compositions from the concept of high-entropy alloys. The thin films became metal oxide films after annealing at vacuum furnace for a period; and the resistivity of these thin films decreased sharply. After optimum annealing treatment, the lowest resistivity of the FeCoNiOx, CrFeCoNiOx, AlFeCoNiOx, and TiFeCoNiOx films was 22, 42, 18, and 35 μΩ-cm, respectively. This value is close to that of most of the metallic alloys. This phenomenon was caused by delaminating of the alloy oxide thin films because the oxidation was from the surfaces of the thin films. The low resistivity of these oxide films was contributed to the nonfully oxidized elements in the bottom layers and also vanishing of the defects during annealing.

Nano-size metallic oxide particle synthesis in Fe-Cr alloys by ion implantation

Science.gov (United States)

Zheng, C.; Gentils, A.; Ribis, J.; Borodin, V. A.; Delauche, L.; Arnal, B.

2017-10-01

Oxide Dispersion Strengthened (ODS) steels reinforced with metal oxide nanoparticles are advanced structural materials for nuclear and thermonuclear reactors. The understanding of the mechanisms involved in the precipitation of nano-oxides can help in improving mechanical properties of ODS steels, with a strong impact for their commercialization. A perfect tool to study these mechanisms is ion implantation, where various precipitate synthesis parameters are under control. In the framework of this approach, high-purity Fe-10Cr alloy samples were consecutively implanted with Al and O ions at room temperature and demonstrated a number of unexpected features. For example, oxide particles of a few nm in diameter could be identified in the samples already after ion implantation at room temperature. This is very unusual for ion beam synthesis, which commonly requires post-implantation high-temperature annealing to launch precipitation. The observed particles were composed of aluminium and oxygen, but additionally contained one of the matrix elements (chromium). The crystal structure of aluminium oxide compound corresponds to non-equilibrium cubic γ-Al2O3 phase rather than to more common corundum. The obtained experimental results together with the existing literature data give insight into the physical mechanisms involved in the precipitation of nano-oxides in ODS alloys.

Modeling of High Temperature Oxidation Behavior of FeCrAl Alloy by using Artificial Neural Network

Energy Technology Data Exchange (ETDEWEB)

Kim, Jae Joon; Ryu, Ho Jin [KAIST, Daejeon (Korea, Republic of)

2016-10-15

Refractory alloys are candidate materials for replacing current zirconium-base cladding of light water reactors and they retain significant creep resistance and mechanical strength at high temperatures up to 1500 ℃ due to their high melting temperature. Thermal neutron cross sections of refractory metals are higher than that of zirconium, however the loss of neutron can be overcome by reducing cladding thickness which can be facilitated with enhanced mechanical properties. However, most refractory metals show the poor oxidation resistance at a high temperature. Oxidation behaviors of the various compositions of FeCrAl alloys in high temperature conditions were modeled by using Bayesian neural network. The automatic relevance determination (ARD) technique represented the influence of the composition of alloying elements on the oxidation resistance of FeCrAl alloys. This model can be utilized to understand the tendency of oxidation behavior along the composition of each element and prove the applicability of neural network modeling for the development of new cladding material of light water reactors.

Structure and Mechanical Properties of Powdered Quasicrystalline Al94Fe3Cr3 Alloy Consolidated by Quasi-Hydrostatic Compression

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Alexandra I. Yurkova

2017-10-01

Full Text Available Background. Quasicrystalline Al-based alloys belong to the class of the state-of-the-art metal materials for the application in light engineering constructions, primarily in aviation and the motor transport industry. These materials are commonly made in the form of powders, which is due to the high productivity of powder metallurgy methods. Therefore, the powder consolidation methods are of great importance in the production of products, which is associated with certain difficulties, and consequently, they should be chosen considering not only the quasicrystals’ propensity to brittle fracture but also the metastable nature of the quasicrystalline phases. Certain possibilities in this direction are provided by the quasi-hydrostatic compression method, which can provide a non-trivial combination of strength and ductility properties of materials. Objective. The aim of the paper is to investigate the effect of high pressure under quasi-hydrostatic compression on the formation of structure, phase composition and mechanical properties of the quasicrystalline Al94Fe3Cr3 alloy. Methods. 40 μm Al94Fe3Cr3 alloy quasicrystalline powder was fabricated by water-atomisation technique. Consolidation of quasicrystalline powder was performed by quasi-hydrostatic compression technique in high-pressure cells at room temperature at a pressure of 2.5, 4, and 6 hPa. Structure, phase composition and mechanical characteristics of Al94Fe3Cr3 alloy were performed by scanning electron microscopy (SEM, X-ray diffraction andmicromechanical tests. Results. Using the phase X-ray analysis and SEM, the content of the quasicrystalline icosahedral phase (i-phase in the Al94Fe3Cr3 alloy structure was completely preserved after its consolidation at different pressures (2.5, 4, and 6 hPa under quasi-hydrostatic compression at room temperature. Despite the high pressure applied in the consolidation process, the morphology of quasicrystalline phase particles located in the a-Al

Manufacturing of FeCrAl/Zr Dual Layer tube for its application to LWR Fuel cladding

Energy Technology Data Exchange (ETDEWEB)

Park, Dong Jun; Lim, Do Wan; Jung, Yang Il; Kim, Hyun Gil; Park, Jeong Yong [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2013-10-15

Many advanced materials such as MAX phases, Mo, SiC, and Fe-based alloys are being considered a possible candidate to substitute the Zr-based alloy cladding has been used in light water reactors. Among the proposed candidate materials, Fe-based alloy is one of the most promising candidates owing to its excellent formability, very good high strength, and corrosion resistance at high temperature. However, neutron cross section of FeCrAl alloy is much higher than that of existing Zr-based alloys. In this study, FeCrAl/Zr dual layer tube was manufactured by using a hot isostatic pressing (HIP) method. The thickness of outer FeCrAl layer was varied from 50 to 250 μm but all the FeCrAl/Zr dual layer tube samples maintained its total thickness of 570 μm. For a detailed microstructural characterization of FeCrAl/Zr dual layer, polarized optical microscopy and scanning electron microscopy (SEM) study carried out and its mechanical property was measured by ring compression test. FeCrAl/Zr dual layer tube sample was successfully manufactured with good adhesion between both layers. Inter layer showing gradual element variation was observed at interface. Result obtained from simulated LOCA test indicates that FeCrAl/Zr dual layer tube may maintain its integrity during LOCA and its accident tolerance had greatly improved compared to that of Zr-based alloy.

BISON Fuel Performance Analysis of FeCrAl cladding with updated properties

Energy Technology Data Exchange (ETDEWEB)

Sweet, Ryan [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); George, Nathan M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Terrani, Kurt A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Wirth, Brian [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2016-08-30

In order to improve the accident tolerance of light water reactor (LWR) fuel, alternative cladding materials have been proposed to replace zirconium (Zr)-based alloys. Of these materials, there is a particular focus on iron-chromium-aluminum (FeCrAl) alloys due to much slower oxidation kinetics in high-temperature steam than Zr-alloys. This should decrease the energy release due to oxidation and allow the cladding to remain integral longer in the presence of high temperature steam, making accident mitigation more likely. As a continuation of the development for these alloys, suitability for normal operation must also be demonstrated. This research is focused on modeling the integral thermo-mechanical performance of FeCrAl-cladded fuel during normal reactor operation. Preliminary analysis has been performed to assess FeCrAl alloys (namely Alkrothal 720 and APMT) as a suitable fuel cladding replacement for Zr-alloys, using the MOOSE-based, finite-element fuel performance code BISON and the best available thermal-mechanical and irradiation-induced constitutive properties. These simulations identify the effects of the mechanical-stress and irradiation response of FeCrAl, and provide a comparison with Zr-alloys. In comparing these clad materials, fuel rods have been simulated for normal reactor operation and simple steady-state operation. Normal reactor operating conditions target the cladding performance over the rod lifetime (~4 cycles) for the highest-power rod in the highest-power fuel assembly under reactor power maneuvering. The power histories and axial temperature profiles input into BISON were generated from a neutronics study on full-core reactivity equivalence for FeCrAl using the 3D full core simulator NESTLE. Evolution of the FeCrAl cladding behavior over time is evaluated by using steady-state operating conditions such as a simple axial power profile, a constant cladding surface temperature, and a constant fuel power history. The fuel rod designs and

FeCrAl and Zr alloys joined using hot isostatic pressing for fusion energy applications

International Nuclear Information System (INIS)

Park, Dong Jun; Kim, Hyun Gil; Park, Jeong Yong; Jung, Yang Il; Park, Jung Hwan; Koo, Yang Hyun

2016-01-01

Highlights: • FeCrAl and Zr alloys were successfully joined by hot isostatic pressing (HIP). • The thickness of diffusion layer increased with an increase in HIP temperature. • Significant inter-diffusion was observed for HIP at 1150 °C. • Maximum joint strength was achieved at HIP temperature of 700 °C. - Abstract: FeCrAl and Zr alloys were joined by a hot isostatic pressing (HIP) method for fusion energy applications. The optimum conditions for the joining process were studied. The HIP temperatures were varied from 700 to 1050 °C. The mechanical properties of the HIPed samples were evaluated by four-point bending and tensile tests. The FeCrAl and Zr alloys HIPed at 700 °C showed higher joint strength than the other samples. The joint strength decreased with an increase in the HIP temperature from 700 to 950 °C and significantly dropped at 1050 °C. Transmission electron microscopy, scanning electron microscopy, and optical microscopy were used to characterize the joints and interface region of the HIPed samples. The joints appeared to be tightly bonded and no intermetallic compounds or gaps were observed at the interface for HIP temperatures up to 950 °C. A diffusion layer formed at the interface and its thickness increased with the HIP temperature. HIP at 1050 °C, on the other hand, resulted in significant inter-diffusion and formation of brittle inter-metallic compounds at the interface.

TEM characterization of simultaneous triple ion implanted ODS Fe12Cr

International Nuclear Information System (INIS)

Castro, Vanessa de; Briceno, Martha; Lozano-Perez, Sergio; Trocellier, Patrick; Roberts, Steve G.; Pareja, Ramiro

2014-01-01

Understanding the behavior of oxide dispersion strengthened (ODS) ferritic/martensitic steels under irradiation is vital in the design of advanced fusion reactors. In this work, a simultaneous triple ion implanted ODS Fe12Cr steel was investigated by transmission electron microscopy in order to determine the effect of irradiation on the grain and dislocation structures, oxide nanoparticles and other secondary phases present in the steel. The ODS steel was irradiated at RT with Fe 8+ , He + and H + at the JANNUS-Saclay facility to a damage of 4.4 dpa. Results show that ODS nanoparticles appear very stable under these irradiation conditions

Alloying behavior and deformation twinning in a CoNiFeCrAl0.6Ti0.4 high entropy alloy processed by spark plasma sintering

International Nuclear Information System (INIS)

Fu, Zhiqiang; Chen, Weiping; Fang, Sicong; Zhang, Dayue; Xiao, Huaqiang; Zhu, Dezhi

2013-01-01

Highlights: ► CoNiFeCrAl 0.6 Ti 0.4 high entropy alloy has been synthesized via MA and SPS. ► Deformation twinning possibly occurred during MA or SPS. ► This alloy exhibits excellent mechanical properties. ► The fracture mechanism of this alloy is intergranular fracture and plastic fracture. -- Abstract: Inequi-atomic CoNiFeCrAl 0.6 Ti 0.4 high entropy alloy has been designed and fabricated by mechanical alloying (MA) and spark plasma sintering (SPS). Alloying behavior, microstructure, phase evolution and mechanical properties of CoNiFeCrAl 0.6 Ti 0.4 alloy were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscope (TEM), as well as by an Instron testing system. During MA, a supersaturated solid solution consisting of a FCC phase and a metastable BCC phase was formed. Two FCC phases (named FCC1 and FCC2) and a new BCC phase were observed after SPS. During SPS, the metastable BCC phase transformed into the FCC2 phase and the new BCC phase. Meanwhile, the FCC1 phase was the initial FCC phase which was formed during MA. Moreover, nanoscale twins obviously presented only in partial FCC1 phase after SPS. Deformation twinning may be occurred during MA or SPS. The sintered alloy with a high relative density of 98.83% exhibits excellent comprehensive mechanical properties. The yield stress, compressive strength, compression ratio and Vickers hardness of the alloy are 2.08, 2.52 GPa, 11.5% and 573 H V , respectively. The fracture mechanism of CoNiFeCrAl 0.6 Ti 0.4 high entropy alloy is mainly performed at intergranular fracture and plastic fracture mode

TEM characterization of simultaneous triple ion implanted ODS Fe12Cr

Energy Technology Data Exchange (ETDEWEB)

Castro, Vanessa de, E-mail: vanessa.decastro@uc3m.es [Departamento de Física, Universidad Carlos III de Madrid, Avda. de la Universidad 30, 28911 Leganés, Madrid (Spain); Briceno, Martha [Department of Materials, University of Oxford, Oxford OX1 3PH (United Kingdom); Johnson Matthey Technology Centre, Blount’s Court Rd, Sonning Common RG4 9NH (United Kingdom); Lozano-Perez, Sergio [Department of Materials, University of Oxford, Oxford OX1 3PH (United Kingdom); Trocellier, Patrick [CEA, DEN, Service de Recherches de Métallurgie Physique, Laboratoire JANNUS, F-91191 Gif-sur-Yvette (France); Roberts, Steve G. [Department of Materials, University of Oxford, Oxford OX1 3PH (United Kingdom); Pareja, Ramiro [Departamento de Física, Universidad Carlos III de Madrid, Avda. de la Universidad 30, 28911 Leganés, Madrid (Spain)

2014-12-15

Understanding the behavior of oxide dispersion strengthened (ODS) ferritic/martensitic steels under irradiation is vital in the design of advanced fusion reactors. In this work, a simultaneous triple ion implanted ODS Fe12Cr steel was investigated by transmission electron microscopy in order to determine the effect of irradiation on the grain and dislocation structures, oxide nanoparticles and other secondary phases present in the steel. The ODS steel was irradiated at RT with Fe{sup 8+}, He{sup +} and H{sup +} at the JANNUS-Saclay facility to a damage of 4.4 dpa. Results show that ODS nanoparticles appear very stable under these irradiation conditions.

Effect of Fe Content on the Microstructure and Mechanical Properties of Ti-Al-Mo-V-Cr-Fe Alloys

Directory of Open Access Journals (Sweden)

Bae K.C.

2017-06-01

Full Text Available To investigate the effect of Fe content on the correlation between the microstructure and mechanical properties in near-b titanium alloys, the Ti-5Al-5Mo-5V-1Cr-xFe alloy system has been characterized in this study. As the Fe content increased, the number of nucleation sites and the volume fraction of the α phase decreased. We observed a significant difference in the shape and size of the α phase in the matrix before and after Fe addition. In addition, these morphological deformations were accompanied by a change in the shape of the α phase, which became increasingly discontinuous, and changed into globular-type α phase in the matrix. These phenomena affected the microstructure and mechanical properties of Ti alloys. Specimen #2 exhibited a high ultimate tensile strength (1071 MPa, which decreased with further addition of Fe.

A Eutectic Melting Study of Double Wall Cladding Tubes of FeCrAl and Zircaloy-4

Energy Technology Data Exchange (ETDEWEB)

Lim, Woojin; Son, Seongmin; Lee, You Ho; Lee, Jeong Ik; Ryu, Ho Jin [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of); Jeong, Eun [Kyunghee University, Yongin (Korea, Republic of)

2015-10-15

The eutectic melting behavior of FeCrAl/Zircaloy-4 double wall cladding tubes was investigated by annealing at various temperatures ranging from 900 .deg. C to 1300 .deg. C. It was found that significant eutectic melting occurred after annealing at temperatures equal to or higher than 1150 .deg. C. It means that an additional diffusion barrier layer is necessary to limit the eutectic melting between FeCrAl and Zircaloy-4 alloy cladding tubes. Coating of FeCrAl layers on the Zr alloy cladding tube is being investigated for the development of accident tolerant fuel by exploiting of both the oxidation resistance of FeCrAl alloys and the neutronic advantages of Zr alloys. Coating of FeCrAl alloys on Zr alloy cladding tubes can be performed by various techniques including thermal spray, laser cladding, and co-extrusion. Son et al. also reported the fabrication of FeCrAl/Zr ally double wall cladding by the shrink fit method. For the double layered cladding tubes, the thermal expansion mismatch between the dissimilar materials, severe deformation or mechanical failure due to the evolution of thermal stresses can occur when there is a thermal cycling. In addition to the thermal stress problems, chemical compatibilities between the two different alloys should be investigated in order to check the stability and thermal margin of the double wall cladding at a high temperature. Generally, it is considered that Zr alloy cladding will maintain its mechanical integrity up to 1204 .deg. C (2200 .deg. F) to satisfy the acceptance criteria for emergency core cooling systems.

Reduction in Defect Content of ODS Alloys

Energy Technology Data Exchange (ETDEWEB)

Ritherdon, J

2001-05-15

The work detailed within this report is a continuation of earlier work carried out under contract number 1DX-SY382V. The earlier work comprises a literature review of the sources and types of defects found principally in Fe-based ODS alloys as well as experimental work designed to identify defects in the prototype ODS-Fe{sub 3}Al alloy, deduce their origins and to recommend methods of defect reduction. The present work is an extension of the experimental work already reported and concentrates on means of reduction of defects already identified rather than the search for new defect types. This report also includes results gathered during powder separation trials, conducted by the University of Groningen, Netherlands and coordinated by the University of Liverpool, involving the separation of different metallic powders in terms of their differing densities. The scope and objectives of the present work were laid out in the technical proposal ''Reduction in Defect Content in ODS Alloys-III''. All the work proposed in the ''Statement of Work'' section of the technical proposal has been carried out and all work extra to the ''Statement of Work'' falls within the context of an ODS-Fe{sub 3}Al alloy of improved overall quality and potential creep performance in the consolidated form. The outturn of the experimental work performed is reported in the following sections.

Oxide Morphology of a FeCrAl Alloy, Kanthal APMT, following Extended Aging at 300-600C

Energy Technology Data Exchange (ETDEWEB)

Li, Nan [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Parker, Stephen Scott [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Wood, Elizabeth Sooby [Univ. of Texas, San Antonio, TX (United States)

2017-09-19

Iron-chromium-aluminum (FeCrAl) alloys are of interest to the nuclear materials community due to their resistance to high temperature steam oxidation under accident conditions. The present work investigates oxide formation at temperatures relevant to light water reactor cladding operation following extended aging to assess growth kinetics, chemical composition, and microstructure of oxide formation on a commercial FeCrAl alloy, Fe-21wt.%Cr-5wt.%Al-3wt.%Mo (Kanthal APMT). Aging treatments were performed for 100-1000 hours in stagnant air at 300, 400, 500, and 600 °C, respectively. Oxide growth behavior under the investigated conditions follows a logarithmic time dependence. When the oxidization temperature is 400 °C or below, the oxide is amorphous. At 500 °C, isolated crystalline regions start to appear during short period aging time and expand with extended exposures. Crystalline α-Al2O3 oxide film develops at 600 °C and the correlated logarithmic rate constant decreases significantly, indicating enhanced oxidation resistance of the formed oxide film. In addition, Mo segregation at grain boundaries has been observed when the aging temperature exceeds 500 °C. The results of this study can be viewed as an upper bounding result for potential oxide coarsening during reactor operation.

Deformation behavior of laser welds in high temperature oxidation resistant Fe-Cr-Al alloys for fuel cladding applications

Science.gov (United States)

Field, Kevin G.; Gussev, Maxim N.; Yamamoto, Yukinori; Snead, Lance L.

2014-11-01

Ferritic-structured Fe-Cr-Al alloys are being developed and show promise as oxidation resistant accident tolerant light water reactor fuel cladding. This study focuses on investigating the weldability and post-weld mechanical behavior of three model alloys in a range of Fe-(13-17.5)Cr-(3-4.4)Al (wt.%) with a minor addition of yttrium using modern laser-welding techniques. A detailed study on the mechanical performance of bead-on-plate welds using sub-sized, flat dog-bone tensile specimens and digital image correlation (DIC) has been carried out to determine the performance of welds as a function of alloy composition. Results indicated a reduction in the yield strength within the fusion zone compared to the base metal. Yield strength reduction was found to be primarily constrained to the fusion zone due to grain coarsening with a less severe reduction in the heat affected zone. For all proposed alloys, laser welding resulted in a defect free weld devoid of cracking or inclusions.

Development of weldable, corrosion-resistant iron-aluminide (FeAl) alloys

Energy Technology Data Exchange (ETDEWEB)

Maziasz, P.J.; Goodwin, G.M.; Wang, X.L.; Alexander, D.J. [Oak Ridge National Lab., TN (United States)

1997-04-01

A boron-microalloyed FeAl alloy (Fe-36Al-0.2Mo-0.05Zr-0.13C, at.%, with 100-400 appm B) with improved weldability and mechanical properties was developed in FY 1994. A new scale-up and industry technology development phase for this work began in FY 1995, pursuing two parallel paths. One path was developing monolithic FeAl component and application technology, and the other was developing coating/cladding technology for alloy steels, stainless steels and other Fe-Cr-Ni alloys. In FY 1995, it was found that cast FeAl alloys had good strength at 700-750{degrees}C, and some (2.5%) ductility in air at room-temperature. Hot-extruded FeAl with refined grain size was found to have ductility and to also have good impact-toughness at room-temperature. Further, it was discovered that powder-metallurgy (P/M) FeAl, consolidated by direct hot-extrusion at 950-1000{degrees}C to have an ultra fine-grained microstructure, had the highest ductility, strength and impact-toughness ever seen in such intermetallic alloys.

Parametric and experimentally informed BWR Severe Accident Analysis Utilizing FeCrAl - M3FT-17OR020205041

Energy Technology Data Exchange (ETDEWEB)

Ott, Larry J. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Howell, Michael [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Robb, Kevin R. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2017-08-01

Iron-chromium-aluminum (FeCrAl) alloys are being considered as advanced fuel cladding concepts with enhanced accident tolerance. At high temperatures, FeCrAl alloys have slower oxidation kinetics and higher strength compared with zirconium-based alloys. FeCrAl could be used for fuel cladding and spacer or mixing vane grids in light water reactors and/or as channel box material in boiling water reactors (BWRs). There is a need to assess the potential gains afforded by the FeCrAl accident-tolerant-fuel (ATF) concept over the existing zirconium-based materials employed today. To accurately assess the response of FeCrAl alloys under severe accident conditions, a number of FeCrAl properties and characteristics are required. These include thermophysical properties as well as burst characteristics, oxidation kinetics, possible eutectic interactions, and failure temperatures. These properties can vary among different FeCrAl alloys. Oak Ridge National Laboratory has pursued refined values for the oxidation kinetics of the B136Y FeCrAl alloy (Fe-13Cr-6Al wt %). This investigation included oxidation tests with varying heating rates and end-point temperatures in a steam environment. The rate constant for the low-temperature oxidation kinetics was found to be higher than that for the commercial APMT FeCrAl alloy (Fe-21Cr-5Al-3Mo wt %). Compared with APMT, a 5 times higher rate constant best predicted the entire dataset (root mean square deviation). Based on tests following heating rates comparable with those the cladding would experience during a station blackout, the transition to higher oxidation kinetics occurs at approximately 1,500°C. A parametric study varying the low-temperature FeCrAl oxidation kinetics was conducted for a BWR plant using FeCrAl fuel cladding and channel boxes using the MELCOR code. A range of station blackout severe accident scenarios were simulated for a BWR/4 reactor with Mark I containment. Increasing the FeCrAl low-temperature oxidation rate

Phase Evolution and Mechanical Properties of AlCoCrFeNiSi x High-Entropy Alloys Synthesized by Mechanical Alloying and Spark Plasma Sintering

Science.gov (United States)

Kumar, Anil; Swarnakar, Akhilesh Kumar; Chopkar, Manoj

2018-05-01

In the current investigation, AlCoCrFeNiSi x (x = 0, 0.3, 0.6 and 0.9 in atomic ratio) high-entropy alloy systems are prepared by mechanical alloying and subsequently consolidated by spark plasma sintering. The microstructural and mechanical properties were analyzed to understand the effect of Si addition in AlCoCrFeNi alloy. The x-ray diffraction analysis reveals the supersaturated solid solution of the body-centered cubic structure after 20 h of ball milling. However, the consolidation promotes the transformation of body-centered phases partially into the face-centered cubic structure and sigma phases. A recently proposed geometric model based on the atomic stress theory has been extended for the first time to classify single phase and multi-phases on the high-entropy alloys prepared by mechanical alloying and spark plasma sintering process. Improved microhardness and better wear resistance were achieved as the Si content increased from 0 to 0.9 in the present high-entropy alloy.

Enhanced magnetocaloric properties and critical behavior of (Fe0.72Cr0.28)3Al alloys for near room temperature cooling

Science.gov (United States)

Sharma, V.; Maheshwar Repaka, D. V.; Chaudhary, V.; Ramanujan, R. V.

2017-04-01

Magnetic cooling is an environmentally friendly, energy efficient, thermal management technology relying on high performance magnetocaloric materials (MCM). Current research has focused on low cost, corrosion resistant, rare earth (RE) free MCMs. We report the structural and magnetocaloric properties of novel, low cost, RE free, iron based (Fe0.72Cr0.28)3Al alloys. The arc melted buttons and melt spun ribbons possessed the L21 crystal structure and B2 crystal structure, respectively. A notable enhancement of 33% in isothermal entropy change (-ΔS m) and 25% increase in relative cooling power (RCP) for the ribbons compared to the buttons can be attributed to higher structural disorder in the Fe-Cr and Fe-Al sub-lattices of the B2 structure. The critical behavior was investigated using modified Arrott plots, the Kouvel-Fisher plot and the critical isotherm technique; the critical exponents were found to correspond to the short-range order 3D Heisenberg model. The field and temperature dependent magnetization curves of (Fe0.72Cr0.28)3Al alloys revealed their soft magnetic nature with negligible hysteresis. Thus, these alloys possess promising performance attributes for near room temperature magnetic cooling applications.

Magnetic susceptibilities of liquid Cr-Au, Mn-Au and Fe-Au alloys

Energy Technology Data Exchange (ETDEWEB)

Ohno, S.; Shimakura, H. [Niigata University of Pharmacy and Applied Life Sciences, Higashijima, Akiha-ku, Niigata 956-8603 (Japan); Tahara, S. [Faculty of Science, University of the Ryukyus, Nishihara-cho, Okinawa 903-0213 (Japan); Okada, T. [Niigata College of Technology, Kamishin’eicho, Nishi-ku, Niigata 950-2076 (Japan)

2015-08-17

The magnetic susceptibility of liquid Cr-Au, Mn-Au, Fe-Au and Cu-Au alloys was investigated as a function of temperature and composition. Liquid Cr{sub 1-c}Au{sub c} with 0.5 ≤ c and Mn{sub 1-c}Au{sub c} with 0.3≤c obeyed the Curie-Weiss law with regard to their dependence of χ on temperature. The magnetic susceptibilities of liquid Fe-Au alloys also exhibited Curie-Weiss behavior with a reasonable value for the effective number of Bohr magneton. On the Au-rich side, the composition dependence of χ for liquid TM-Au (TM=Cr, Mn, Fe) alloys increased rapidly with increasing TM content, respectively. Additionally, the composition dependences of χ for liquid Cr-Au, Mn-Au, and Fe-Au alloys had maxima at compositions of 50 at% Cr, 70 at% Mn, and 85 at% Fe, respectively. We compared the composition dependences of χ{sub 3d} due to 3d electrons for liquid binary TM-M (M=Au, Al, Si, Sb), and investigated the relationship between χ{sub 3d} and E{sub F} in liquid binary TM-M alloys at a composition of 50 at% TM.

Super ODS steel R and D for fuel cladding of next generation nuclear systems. 2) Effect of minor alloying elements

International Nuclear Information System (INIS)

Ohnuki, S.; Hashimoto, N.; Ukai, S.; Kimura, A.; Inoue, Masaki; Kaito, Takeji; Fujisawa, T.; Okuda, T.; Abe, F.

2009-01-01

For development of advanced ferritic ODS steels including high concentration of Cr and Al, the effect of minor alloying elements on fine dispersion of oxide particle was investigated. Microstructural analysis for Fe-16Cr-4Al-mY 2 O 3 -nZr or mHf due to TEM indicated that 0.3Zr or 0.6Hf are the optimum concentration. The mechanism of nano-sized oxide formation was also discussed. (author)

Powder metallurgy Al-6Cr-2Fe-1Ti alloy prepared by melt atomisation and hot ultra-high pressure compaction

Energy Technology Data Exchange (ETDEWEB)

Dam, Karel, E-mail: Karel.Dam@vscht.cz [Department of Metals and Corrosion Engineering, Institute of Chemical Technology, Prague, Technicka 5, 166 28 Prague 6 (Czech Republic); Vojtech, Dalibor; Prusa, Filip [Department of Metals and Corrosion Engineering, Institute of Chemical Technology, Prague, Technicka 5, 166 28 Prague 6 (Czech Republic)

2013-01-10

Al--6Cr--2Fe--1Ti alloy was prepared by melt atomisation into rapidly solidified powder. The powder was compacted using uniaxial hot compression at an ultra-high pressure (6 GPa). The samples were pressed at 300, 400 and 500 Degree-Sign C. The structure, mechanical properties and thermal stability were examined and compared with those of the commercially available Al--12Si--1Cu--1Mg--1Ni casting alloy, which is considered thermally stable. It was shown that the hot compression at ultra-high pressure results in a compact and pore-free material with excellent mechanical properties. The elevated pressing temperatures were found to be effective at increasing the mechanical stability after applying the ultra-high pressure. The results of thermal stability testing revealed that the mechanical properties do not change significantly at high temperature, even after 100 h of annealing at 400 Degree-Sign C. In addition, the Al--6Cr--2Fe--1Ti alloy exhibited very good creep resistance. A comparison between the commercial Al--12Si--1Cu--1Mg--1Ni alloy and the powder metallurgy alloy shows that this alloy has significantly better mechanical properties and thermal stability.

Ostwald Ripening Process of Coherent β′ Precipitates during Aging in Fe0.75Ni0.10Al0.15 and Fe0.74Ni0.10Al0.15Cr0.01 Alloys

Directory of Open Access Journals (Sweden)

N. Cayetano-Castro

2015-01-01

Full Text Available The Ostwald ripening process was studied in Fe0.75Ni0.10Al0.15 and Fe0.74Ni0.10Al0.15Cr0.01 alloys after aging at 750, 850, and 950°C for different times. The microstructural evolution shows a rounded cube morphology (Fe, NiAl β′ precipitates aligned in the ferrite matrix, which changes to elongated plates after prolonged aging. The variation of the equivalent radii of precipitates with time follows the modified Lifshitz-Slyozov-Wagner theory for diffusion-controlled coarsening. Thermo-Calc analysis shows that the chromium content is richer in the matrix than in the precipitates which causes higher hardness and coarsening resistance in the aged Fe0.74Ni0.10Al0.15Cr0.01 alloy.

Study of the oxidation of Fe-Cr alloys at high temperatures

International Nuclear Information System (INIS)

Carneiro, J.F.; Sabioni, A.C.S.

2010-01-01

The high temperature oxidation behavior of Fe-1.5%Cr, Fe-5.0%Cr, Fe-10%Cr and Fe- 15%Cr model alloys were investigated from 700 to 850 deg C, in air atmosphere. The oxidation treatments were performed in a thermobalance with a sensitivity of 1μg. The oxide films grown by oxidation of the alloys were characterized by scanning electronic microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction (XRD). The oxide films are Fe-Cr spinels with variable composition depending on the alloy composition. For all conditions studied, the oxidation kinetics of these alloys follow a parabolic law. The comparison of the oxidation rates of the four alloys, at 700 deg C, shows that the parabolic oxidation constants decrease from 1.96x10 -9 g 2 .cm -4 .s -1 , for the alloy Fe-1.5% Cr, to 1.18 x 10-14g 2 .cm -4 .s -1 for the alloy Fe-15% Cr. Comparative analysis of the oxidation behavior of the Fe-10%Cr and Fe-15%Cr alloys, between 700 and 850 deg C, shows that the oxidation rates of these alloys are comparable to 800 deg C, above this temperature the Fe-10%Cr alloy shows lower resistance to oxidation. (author)

High-temperature mechanical properties of high-purity 70 mass% Cr-Fe alloy

Energy Technology Data Exchange (ETDEWEB)

Asahina, M.; Harima, N.; Takaki, S.; Abiko, K. [Tohoku Univ., Sendai (Japan). Inst. for Materials Research

2002-01-16

An ingot of high-purity 70 mass% Cr-Fe alloy was prepared by high-frequency induction melting in a high-purity argon atmosphere using a cold copper crucible. Its tensile properties such as hot-ductility and tensile strength were measured, and compared with the results for a high-purity 50 mass% Cr-Fe alloy, a high-purity 60 mass% Cr-Fe alloy and a Ni-based super-alloy. The formation of {sigma}-phase was also examined. The purity of a 70Cr-Fe alloy (70 mass% Cr-Fe alloy) ingot is more than 99.98 mass% and the total amount of gaseous impurities (C, N, O, S, H) in the 70Cr-Fe alloy is 69.9 mass ppm. The strength of the 70Cr-Fe alloy is higher than those of the 60Cr-Fe alloy and the 50Cr-Fe alloy at the temperatures between 293 and 1573 K, without decrease in ductility with increasing Cr content. The 70Cr-Fe alloy also possesses excellent high-temperature ductility. The {sigma}-phase was not observed after aging of 3.6 Ms at 873 K. Consequently, the 70Cr-Fe alloy is an excellent alloy as the base of super heat-resistant alloys. (orig.)

Ab initio based kinetic Monte-Carlo simulations of phase transformations in FeCrAl

International Nuclear Information System (INIS)

Olsson, Paer

2015-01-01

Document available in abstract form only, full text follows: Corrosion and erosion in lead cooled reactors can be a serious issue due to the high operating temperature and the necessary flow rates. FeCrAl alloys are under consideration as cladding or as coating for stainless steel cladding tubes for lead cooled reactor concepts. The alumina scale that is formed, as Al segregates to the surface and Fe and Cr rich oxides break off, offers a highly protective layer against lead corrosion in a large range of temperatures. However, there are concerns about the phase stability of the alloy under irradiation conditions and of possible induced alpha-prime precipitation. Here a theoretical model of the ternary FeCrAl alloy is presented, based on density functional theory predictions and linked to a kinetic Monte-Carlo simulation framework. The effect of Al on the FeCr miscibility properties are discussed and the coupling of irradiation induced defects with the solutes are treated. Simulations of the micro-structure evolution are tentatively compared to available experiments. (authors)

Diamond growth on Fe-Cr-Al alloy by H2-plasma enhanced graphite etching

International Nuclear Information System (INIS)

Li, Y. S.; Hirose, A.

2007-01-01

Without intermediate layer and surface pretreatment, adherent diamond films with high initial nucleation density have been deposited on Fe-15Cr-5Al (wt. %) alloy substrate. The deposition was performed using microwave hydrogen plasma enhanced graphite etching in a wide temperature range from 370 to 740 degree sign C. The high nucleation density and growth rate of diamond are primarily attributed to the unique precursors used (hydrogen plasma etched graphite) and the chemical nature of the substrate. The improvement in diamond adhesion to steel alloys is ascribed to the important role played by Al, mitigation of the catalytic function of iron by suppressing the preferential formation of loose graphite intermediate phase on steel surface

Enhancing pitting corrosion resistance of Al{sub x}CrFe{sub 1.5}MnNi{sub 0.5} high-entropy alloys by anodic treatment in sulfuric acid

Energy Technology Data Exchange (ETDEWEB)

Lee, C.P.; Chen, Y.Y.; Hsu, C.Y.; Yeh, J.W. [Department of Materials Science and Engineering, National Tsing Hua University, Hsinchu 300, Taiwan (China); Shih, H.C. [Department of Materials Science and Engineering, National Tsing Hua University, Hsinchu 300, Taiwan (China); Institute of Materials Science and Nanotechnology, Chinese Culture University, Taipei 111, Taiwan (China)], E-mail: hcshih@mx.nthu.edu.tw

2008-12-01

High-entropy alloys are a newly developed family of multi-component alloys that comprise various major alloying elements. Each element in the alloy system is present in between 5 and 35 at.%. The crystal structures and physical properties of high-entropy alloys differ completely from those of conventional alloys. The electrochemical impedance spectra (EIS) of the Al{sub x}CrFe{sub 1.5}MnNi{sub 0.5} (x = 0, 0.3, 0.5) alloys, obtained in 0.1 M HCl solution, clearly revealed that the corrosion resistance values were determined to increase from 21 to 34 {omega}cm{sup 2} as the aluminum content increased from 0 to 0.5 mol, and were markedly lower than that of 304 stainless steel (243 {omega}cm{sup 2}). At passive potential, the corresponding current declined with the anodizing time accounting, causing passivity by the growth of the multi-component anodized film in H{sub 2}SO{sub 4} solution. X-ray photoelectron spectroscopy (XPS) analyses revealed that the surface of anodized Al{sub 0.3}CrFe{sub 1.5}MnNi{sub 0.5} alloy formed aluminum and chromium oxide film which was the main passivating compound on the alloy. This anodic treatment increased the corrosion resistance in the EIS measurements of the CrFe{sub 1.5}MnNi{sub 0.5} and Al{sub 0.3}CrFe{sub 1.5}MnNi{sub 0.5} alloys by two orders of magnitude. Accordingly, the anodic treatment of the Al{sub x}CrFe{sub 1.5}MnNi{sub 0.5} alloys optimized their surface structures and minimized their susceptibility to pitting corrosion.

Low-cost, high-strength Fe--Ni--Cr alloys for high temperature exhaust valve application

Science.gov (United States)

Muralidharan, Govindarajan

2017-09-05

An Fe--Ni--Cr alloy is composed essentially of, in terms of wt. %: 2.4 to 3.7 Al, up to 1.05 Co, 14.8 to 15.9 Cr, 25 to 36 Fe, up to 1.2 Hf, up to 4 Mn, up to 0.6 Mo, up to 2.2 Nb, up to 1.05 Ta, 1.9 to 3.6 Ti, up to 0.08 W, up to 0.03 Zr, 0.18 to 0.27 C, up to 0.0015 N, balance Ni, wherein, in terms of atomic percent: 8.5.ltoreq.Al+Ti+Zr+Hf+Ta.ltoreq.11.5, 0.53.ltoreq.Al/(Al+Ti+Zr+Hf+Ta).ltoreq.0.65, and 0.16.ltoreq.Cr/(Fe+Ni+Cr+Mn).ltoreq.0.21, the alloy being essentially free of Cu, Si, and V.

Oxidation Behavior of FeCrAl -coated Zirconium Cladding prepared by Laser Coating

Energy Technology Data Exchange (ETDEWEB)

Kim, Il-Hyun; Kim, Hyun-Gil; Choi, Byung-Kwan; Park, Jeong-Yong; Koo, Yang-Hyun; Kim, Jin-Seon [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2015-05-15

From the recent research trends, the ATF cladding concepts for enhanced accident tolerance are divided as follows: Mo-Zr cladding to increase the high temperature strength, cladding coating to increase the high temperature oxidation resistance, FeCrAl alloy and SiC/SiCf material to increase the oxidation resistance and strength at high temperature. To commercialize the ATF cladding concepts, various factors are considered, such as safety under normal and accident conditions, economy for the fuel cycle, and developing development challenges, and schedule. From the proposed concepts, it is known that the cladding coating, FeCrAl alloy, and Zr-Mo claddings are considered as a near/mid-term application, whereas the SiC material is considered as a long-term application. Among them, the benefit of cladding coating on Zr-based alloys is the fuel cycle economy regarding the manufacturing, neutron cross section, and high tritium permeation characteristics. However, the challenge of cladding coating on Zr-based alloys is the lower oxidation resistance and mechanical strength at high-temperature than other concepts. Another important point is the adhesion property between the Zr-based alloy and coating materials. A laser coating method supplied with FeCrAl powders was developed to decrease the high-temperature oxidation rate in a steam environment through a systematic study for various coating parameters, and a FeCrAl-coated Zircaloy-4 cladding tube of 100 mm in length to the axial direction can be successfully manufactured.

Effect of сopper сoating on fibers made of aluminum alloy, titanium, and FeCrAl alloy on surface morphology and activity in CO oxidation

Science.gov (United States)

Lukiyanchuk, I. V.; Rudnev, V. S.; Serov, M. M.; Krit, B. L.; Lukiyanchuk, G. D.; Nedozorov, P. M.

2018-04-01

The catalytic activity of both copper fibers and copper-coated fibers of a diameter of 50-100 μm made of aluminum alloy, technical grade titanium, and FeCrAl alloy in CO oxidation has been estimated. Metal fibers have been fabricated by the method of pendant drop melt extraction (PDME). The fibers copper plating was carried out by chemical and electrochemical methods. The composition and structure of samples and coatings before and after catalytic tests have been characterized by the methods of scanning electron microscopy, energy-dispersive analysis, and X-ray fluorescence analysis. It has been shown that the catalytic activity of copper-coated fibers made of FeCrAl alloy in the reaction of CO oxidation is not inferior to that of copper fibers.

Structure and grindability of cast Ti-5Cr-xFe alloys

International Nuclear Information System (INIS)

Hsu, H.-C.; Pan, C.-H.; Wu, S.-C.; Ho, W.-F.

2009-01-01

The purpose of this study was to investigate the structure, microhardness and grindability of Ti-5Cr and a series of ternary Ti-5Cr-xFe alloys with 0.1, 0.5, 1, 3 and 5 wt.% Fe, respectively. This study evaluated the phase and structure of Ti-5Cr and Ti-5Cr-xFe alloys, using an X-ray diffraction (XRD) for phase analysis and optical microscope for microstructure of the etched alloys. In addition, grindability was evaluated by measuring the amount of metal volume removed after grinding for 1 min at each of the four rotational speeds of the wheel (500, 750, 1000 or 1200 m/min), with the goal of developing a titanium alloy with better machinability than commercially pure titanium (c.p. Ti). The results showed that the structure of Ti-5Cr-xFe alloys is sensitive to the Fe content. With Fe contents higher than 0.5 wt.%, the equi-axed β phase is entirely retained, while ω phase was found in the Ti-5Cr, Ti-5Cr-0.1Fe, Ti-5Cr-0.5Fe and Ti-5Cr-1Fe alloys. The largest quantity of ω phase and highest microhardness were found in Ti-5Cr-0.5Fe and Ti-5Cr-1Fe alloys. The grinding rates of the Ti-5Cr and Ti-5Cr-xFe alloys showed a similar tendency to the microhardness. The Ti-5Cr, Ti-5Cr-0.1Fe, Ti-5Cr-0.5Fe and Ti-5Cr-1Fe alloys exhibited the best grindability, especially at 500, 750 and 1000 m/min. Furthermore, the grindability of the tested metals increased in proportion to grinding speed up to 1000 m/min, with a decrease after 1200 m/min. This study concluded that Fe may be used to harden titanium and improve the grindability

Study of the oxidation of Fe-Cr alloys at high temperatures; Estudo da oxidacao de ligas Fe-Cr a altas temperaturas

Energy Technology Data Exchange (ETDEWEB)

Carneiro, J.F.; Sabioni, A.C.S. [Universidade Federal de Ouro Preto (LDM/DF/UFOP), MG (Brazil). Dept. de Fisica. Lab. de Difusao em Materiais; Trindade, V.B. [Universidade Federal de Ouro Preto (DEMM/UFOP), MG (Brazil). Dept. de Engenharia Metalurgica e de Materiais; Ji, V. [Laboratoire d' Etude des Materiaux Hors-Equilibre (LEMHE), Orsay (France)

2010-07-01

The high temperature oxidation behavior of Fe-1.5%Cr, Fe-5.0%Cr, Fe-10%Cr and Fe- 15%Cr model alloys were investigated from 700 to 850 deg C, in air atmosphere. The oxidation treatments were performed in a thermobalance with a sensitivity of 1{mu}g. The oxide films grown by oxidation of the alloys were characterized by scanning electronic microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction (XRD). The oxide films are Fe-Cr spinels with variable composition depending on the alloy composition. For all conditions studied, the oxidation kinetics of these alloys follow a parabolic law. The comparison of the oxidation rates of the four alloys, at 700 deg C, shows that the parabolic oxidation constants decrease from 1.96x10{sup -9}g{sup 2}.cm{sup -4}.s{sup -1}, for the alloy Fe-1.5% Cr, to 1.18 x 10-14g{sup 2}.cm{sup -4}.s{sup -1} for the alloy Fe-15% Cr. Comparative analysis of the oxidation behavior of the Fe-10%Cr and Fe-15%Cr alloys, between 700 and 850 deg C, shows that the oxidation rates of these alloys are comparable to 800 deg C, above this temperature the Fe-10%Cr alloy shows lower resistance to oxidation. (author)

Effects of Fe and Cr on corrosion behavior of ZrFeCr alloys in 500 oC steam

International Nuclear Information System (INIS)

Wang Jun; Fan Hongyuan; Xiong Ji; Liu Hong; Miao Zhi; Ying Shihao; Yang Gang

2011-01-01

Research highlights: Amount and size of SPP will effect the corrosion resistance of Zr alloy at 500 o C/10.3 MPa. - Abstract: A study of the corrosion behaviors of ZrFeCr alloy and the influence of microstructure on corrosion resistance are described by X-ray diffraction and scanning electron microscope in this paper. The results show that several ZrFeCr alloys exhibit protective behavior throughout the test and oxide growth is stable and protective. The best alloy has the composition Zr1.0Fe0.6Cr. Fitting of the weight gain curves for the protective oxide alloys in the region of protective behavior, it showed nearly cubic behavior for the most protective alloys. The Zr1.0Fe0.6Cr has the more laves Zr(Fe,Cr) 2 precipitate in matrix and it has the better corrosion resistance. The Zr0.2Fe0.1Cr has little precipitate, the biggest hydrogen absorption and the worst corrosion resistance. The number of precipitates and the amount of hydrogen absorption in Zr alloy plays an important role on corrosion resistance behaviors in 500 o C/10.3 MPa steam.

Microstructural response of an Al-modified Ni-Cr-Fe ternary alloy during thermal processing

Energy Technology Data Exchange (ETDEWEB)

Akinlade, D.A. [Department of Mechanical and Manufacturing Engineering, University of Manitoba, Winnipeg, MB (Canada)], E-mail: dotun172@yahoo.co.uk; Caley, W.F. [Department of Process Engineering and Applied Science, Dalhousie University, Halifax, NS (Canada); Richards, N.L.; Chaturvedi, M.C. [Department of Mechanical and Manufacturing Engineering, University of Manitoba, Winnipeg, MB (Canada)

2008-07-15

A thermodynamic package was used to predict the phase transformations that occurred during thermal processing of a superalloy based on the composition of a ternary Ni-Cr-Fe alloy. The effect of the addition of 6 w/o Al on phase transformation in the material sintered were estimated and compared with results obtained experimentally by X-ray diffraction and metallography, while the transformation temperature of the modified alloy was corroborated by differential scanning calorimetry (DSC). Mechanical property of the alloy was estimated in terms of Vickers hardness. These results suggest that despite potential problems encountered in high-temperature powder processing of superalloys that often tend to influence the feasibility of using thermodynamic predictions to model such alloy systems, the software and predictions used in this study offer a way to simulate both design and characterisation of the experimental alloy.

Influence of Preoxidation on High-Temperature Corrosion of a FeCrAl Alloy Under Conditions Relevant to Biomass Firing

DEFF Research Database (Denmark)

Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

2018-01-01

Preoxidation of a commercial FeCrAl alloy (Kanthal APM) was evaluated as a surface modification approach to reduce alkali chloride-induced corrosion during biomass firing in power plants. Samples of the alloy preoxidized at 900 °C in O2 or O2 + 10 vol% H2O, and at 1100 °C in O2, were coated...

Fabrication and characterization of reference 9Cr and 12Cr-ODS low activation ferritic/martensitic steels

Energy Technology Data Exchange (ETDEWEB)

Muroga, T., E-mail: muroga@nifs.ac.jp [National Institute for Fusion Science, 322-6 Oroshi, Toki, Gifu 509-5292 (Japan); Nagasaka, T. [National Institute for Fusion Science, 322-6 Oroshi, Toki, Gifu 509-5292 (Japan); Li, Y.; Abe, H. [Institute for Materials Research, Tohoku University, 2-1-1 Katahira, Aoba-ku, Sendai 980-8577 (Japan); Ukai, S. [Graduate School of Engineering, Hokkaido University, N13, W8, Kita-ku, Sapporo 060-8628 (Japan); Kimura, A. [Institute of Advanced Energy, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan); Okuda, T. [Kobelco Research Institute, 1-5-5 Takatsukadai, Nishi-ku, Kobe, Hyogo 651-2271 (Japan)

2014-10-15

For the purpose of arranging reference alloys available for various characterization efforts by Japanese fusion research groups, fabrication of reference 9Cr and 12Cr-ODS steels have been carried out with similar manufacturing processes followed by various characterizations. The fabrication proceeded with powder mixing, MA, encapsulation into mild steel cases, hot extrusion and hot forging, followed by final heat treatments. Each alloy was extruded into three bars. The characterization included chemical composition analysis, SEM and TEM microstructural observations, hardness tests, tensile tests at RT and 973 K, and relatively short-term thermal creep tests at 973 K. Room temperature hardness for 9Cr-ODS was larger than 12Cr-ODS, the former showing large increase when annealing temperature exceeded 1200 K and the latter showing no significant change with annealing temperature. Tensile strength of 9Cr-ODS was significantly larger than that of 12Cr-ODS at RT but comparable at 973 K. 9Cr-ODS showed longer and shorter creep rupture time than 12Cr-ODS at high and low stress levels, respectively. The mechanism of the difference in creep properties of the two alloys was discussed.

Effect of mechanical alloying atmosphere on the microstructure and Charpy impact properties of an ODS ferritic steel

International Nuclear Information System (INIS)

Oksiuta, Z.; Baluc, N.

2009-01-01

Two types of oxide dispersion strengthened (ODS) ferritic steels, with the composition of Fe-14Cr-2W-0.3Ti-0.3Y 2 O 3 (in weight percent), have been produced by mechanically alloying elemental powders of Fe, Cr, W, and Ti with Y 2 O 3 particles either in argon atmosphere or in hydrogen atmosphere, degassing at various temperatures, and compacting the mechanically alloyed powders by hot isostatic pressing. It was found in particular that mechanical alloying in hydrogen yields a significant reduction in oxygen content in the materials, a lower dislocation density, and a strong improvement in the fast fracture properties of the ODS ferritic steels, as measured by Charpy impact tests.

Mobility of dislocations in thermal aged and irradiated Fe-Cr alloys

International Nuclear Information System (INIS)

Terentyev, D.; Bonny, G.; Malerba, L.

2007-01-01

simulations will be performed using an existing interatomic potential for FeCr which has been proven to provide a satisfactory description of both phase stability and point defects in pure Fe and in FeCr alloys, in agreement with density functional theory calculations [5]. The information obtained in this study is expected to be of use to parameterize dislocation dynamics models for the prediction of the mechanical behaviour at the mesoscopic level of the corresponding alloys. [1] A. Kohyama et al., J. Nucl. Mater. 233-237 (1996) 138. [2] P. Dubuisson et al., J. Nucl. Mater. 205 (1993) 178-189. [3] M.H. Mathon et al., J. Nucl. Mater. 312 (2003) 236. [4] I. Mirabea, M. Henion and G. Parette, Phys. Rev. Lett. 53 (1984) 687. [5] P. Olsson et al., Phys. Rev. B 72 (2005) 214119. (authors)

FeCrAl/Zr dual layer fuel cladding for improved safety margin under accident scenario

International Nuclear Information System (INIS)

Park, D.J.; Park, J.H.; Jung, Y.I.; Kim, H.G.; Park, J.Y.; Koo, Y.H.

2014-01-01

For application of advanced steel as a cladding material in light water reactor (LWR), FeCrAl/Zr dual layer tube was manufactured by using a hot isostatic pressing (HIP) method. To optimize HIP condition for joining both FeCrAl and Zr alloys, HIP was carried out under various temperature conditions. Tensile test and 3-point bend test performed for measuring mechanical properties of HIPed sample. To better understand microstructural characteristics in interface region between two alloys, SEM and TEM study were conducted by using HIPed sample with different process conditions. Based on this optimization study and analyzed results, optimized HIP condition was determined and FeCrAl/Zr dual layer fuel cladding having same wall thickness with current LWR fuel cladding was manufactured. Simulated loss-of-coolant accident test was carried out using FeCrAl/Zr dual layer cladding sample and fuel integrity was measured by mechanical test. (authors)

Alloying effect on hardening of martensite stainless steels of the Fe-Cr-Ni and Fe-Cr-Co systems

International Nuclear Information System (INIS)

Fel'dgandler, Eh.G.; Savkina, L.Ya.

1975-01-01

The effect of alloying elements is considered on the γ → a-transformation and hardening of certain compositions of the ternary Fe-Cr-Ni- and Fe-Cr-Co alloy systems with the martensite structure. In martensite Fe-(10 to 14)% Cr base steels the elements Co, Cu, W, Ni, Mo, Si, Cr decrease, Mn, Si, Mo, Cu increase, and Cr, Ni, Co decrease the temperature of α → γ-transition. The tempering of martensite steels of the Fe-Cr-Ni- and Fe-Cr-Co-systems containing 10 to 14% Cr, 4 to 9% Ni, and 7 to 12% Co does not lead to hardening. Alloyage of the martensite Fe-Cr-Ni-, Fe-Cr-Co- and Fe-Cr-Ni-Co base separately with Mo, W, Si or Cu leads to a hardening during tempering, the hardening being the higher, the higher is the content of Ni and, especially, of Co. The increase in the content of Mo or Si produces the same effect as the increase in the Co content. In on Fe-Cr-Co or Fe-Cr-Ni-Co based steels alloyed with Mo or Si, two temperature ranges of ageing have been revealed which, evidently, have different hardening natures. The compositions studied could serve as the base material for producing maraging stainless steels having a complex variety of properties

Effect of cobalt on microstructure and properties of AlCr1.5CuFeNi2Cox high-entropy alloys

Science.gov (United States)

Kukshal, Vikas; Patnaik, Amar; Bhat, I. K.

2018-04-01

The present paper investigates the effect of Co addition on the alloying behaviour, microstructure and the resulting properties of cast AlCr1.5CuFeNi2Cox high-entropy alloys intended to be used for high temperature applications. The elements Al, Cr, Cu, Fe, Ni and Co (Purity > 99) weighing approximately 800 g was melted in a high temperature vacuum induction furnace. The microstructure, phase transformation, density, microhardness and compressive strength of the samples were analysed using x-ray diffraction (XRD), scanning electron microscopes (SEM), Vickers microhardness tester and universal Testing machine. The crystalline structure of the alloys exhibits simple FCC and BCC phases. The microstructures investigation of the alloys shows the segregation of copper in the interdendritic region resulting in Cu-rich FCC phase. The addition of Co further enhances the formation of FCC phase resulting in the decrease in micro hardness value of the alloys, which varies from 471 HV to 364 HV with increase in the cobalt content from x = 0 to x = 1 (molar ratio). The similar decreasing trend is also observed for the compressive strength of the alloys.

Room-temperature ferromagnetic transitions and the temperature dependence of magnetic behaviors in FeCoNiCr-based high-entropy alloys

Science.gov (United States)

Na, Suok-Min; Yoo, Jin-Hyeong; Lambert, Paul K.; Jones, Nicholas J.

2018-05-01

High-entropy alloys (HEAs) containing multiple principle alloying elements exhibit unique properties so they are currently receiving great attention for developing innovative alloy designs. In FeCoNi-based HEAs, magnetic behaviors strongly depend on the addition of alloying elements, usually accompanied by structural changes. In this work, the effect of non-magnetic components on the ferromagnetic transition and magnetic behaviors in equiatomic FeCoNiCrX (X=Al, Ga, Mn and Sn) HEAs was investigated. Alloy ingots of nominal compositions of HEAs were prepared by arc melting and the button ingots were cut into discs for magnetic measurements as functions of magnetic field and temperature. The HEAs of FeCoNiCrMn and FeCoNiCrSn show typical paramagnetic behaviors, composed of solid solution FCC matrix, while the additions of Ga and Al in FeCoNiCr exhibit ferromagnetic behaviors, along with the coexistence of FCC and BCC phases due to spinodal decomposition. The partial phase transition in both HEAs with the additions of Ga and Al would enhance ferromagnetic properties due to the addition of the BCC phase. The saturation magnetization for the base alloy FeCoNiCr is 0.5 emu/g at the applied field of 20 kOe (TC = 104 K). For the HEAs of FeCoNiCrGa and FeCoNiCrAl, the saturation magnetization significantly increased to 38 emu/g (TC = 703 K) and 25 emu/g (TC = 277 K), respectively. To evaluate the possibility of solid solution FCC and BCC phases in FeCoNiCr-type HEAs, we introduced a parameter of valence electron concentration (VEC). The proposed rule for solid solution formation by the VEC was matched with FeCoNiCr-type HEAs.

TEM characterization of irradiated microstructure of Fe-9%Cr ODS and ferritic-martensitic alloys

Science.gov (United States)

Swenson, M. J.; Wharry, J. P.

2018-04-01

The objective of this study is to evaluate the effects of irradiation dose and dose rate on defect cluster (i.e. dislocation loops and voids) evolution in a model Fe-9%Cr oxide dispersion strengthened steel and commercial ferritic-martensitic steels HCM12A and HT9. Complimentary irradiations using Fe2+ ions, protons, or neutrons to doses ranging from 1 to 100 displacements per atom (dpa) at 500 °C are conducted on each alloy. The irradiated microstructures are characterized using transmission electron microscopy (TEM). Dislocation loops exhibit limited growth after 1 dpa upon Fe2+ and proton irradiation, while any voids observed are small and sparse. The average size and number density of loops are statistically invariant between Fe2+, proton, and neutron irradiated specimens at otherwise fixed irradiation conditions of ∼3 dpa, 500 °C. Therefore, we conclude that higher dose rate charged particle irradiations can reproduce the neutron irradiated loop microstructure with temperature shift governed by the invariance theory; this temperature shift is ∼0 °C for the high sink strength alloys studied herein.

Swelling of Fe-Mn and Fe-Cr-Mn alloys at high neutron fluence

International Nuclear Information System (INIS)

Garner, F.A.; Brager, H.R.

1986-06-01

Swelling data on neutron-irradiated simple Fe-Cr-Mn and Fe-Mn alloys, as well as commercial Fe-Cr-Mn base alloys are now becoming available at exposure levels approaching 50 dpa. The swelling rate decreases from the ∼1%/dpa found at lower exposures, probably due to the extensive formation of ferritic phases. As expected, commercial alloys swell less than the simple alloys

Microstructure and Mechanical Properties Evolution of the Al, C-Containing CoCrFeNiMn-Type High-Entropy Alloy during Cold Rolling.

Science.gov (United States)

Klimova, Margarita; Stepanov, Nikita; Shaysultanov, Dmitry; Chernichenko, Ruslan; Yurchenko, Nikita; Sanin, Vladimir; Zherebtsov, Sergey

2017-12-29

The effect of cold rolling on the microstructure and mechanical properties of an Al- and C-containing CoCrFeNiMn-type high-entropy alloy was reported. The alloy with a chemical composition (at %) of (20-23) Co, Cr, Fe, and Ni; 8.82 Mn; 3.37 Al; and 0.69 C was produced by self-propagating high-temperature synthesis with subsequent induction. In the initial as-cast condition the alloy had an face centered cubic single-phase coarse-grained structure. Microstructure evolution was mostly associated with either planar dislocation glide at relatively low deformation during rolling (up to 20%) or deformation twinning and shear banding at higher strain. After 80% reduction, a heavily deformed twinned/subgrained structure was observed. A comparison with the equiatomic CoCrFeNiMn alloy revealed higher dislocation density at all stages of cold rolling and later onset of deformation twinning that was attributed to a stacking fault energy increase in the program alloy; this assumption was confirmed by calculations. In the initial as-cast condition the alloy had low yield strength of 210 MPa with yet very high uniform elongation of 74%. After 80% rolling, yield strength approached 1310 MPa while uniform elongation decreased to 1.3%. Substructure strengthening was found to be dominated at low rolling reductions (<40%), while grain (twin) boundary strengthening prevailed at higher strains.

Amorphization of C-implanted Fe(Cr) alloys

International Nuclear Information System (INIS)

Knapp, J.A.; Follstaedt, D.M.; Sorensen, N.R.; Pope, L.E.

1991-01-01

The amorphous phase formed by implanting C into Fe alloyed with Cr, which is a prototype for the amorphous phase formed by implanting C into stainless steels, is compared to that formed by implanting C and Ti into Fe and steels. The composition range of the phase has been examined; higher Cr and C concentrations are required than needed with Ti and C. The friction and wear benefits obtained by implanting stainless steels with C only do not persist for the long durations and high wear loads found with Ti and C. However, the amorphous Fe-Cr-C alloys exhibit good aqueous corrosion resistance. (orig.)

Structure and Mechanical Properties of Al-Cu-Fe-X Alloys with Excellent Thermal Stability

OpenAIRE

Školáková, Andrea; Novák, Pavel; Mejzlíková, Lucie; Průša, Filip; Salvetr, Pavel; Vojtěch, Dalibor

2017-01-01

In this work, the structure and mechanical properties of innovative Al-Cu-Fe based alloys were studied. We focused on preparation and characterization of rapidly solidified and hot extruded Al-Cu-Fe, Al-Cu-Fe-Ni and Al-Cu-Fe-Cr alloys. The content of transition metals affects mechanical properties and structure. For this reason, microstructure, phase composition, hardness and thermal stability have been investigated in this study. The results showed exceptional thermal stability of these allo...

Hydrogen solubility in austenite of Fe-Ni-Cr alloys

International Nuclear Information System (INIS)

Zhirnova, V.V.; Mogutnov, B.M.; Tomilin, I.A.

1981-01-01

Hydrogen solubility in Fe-Ni-Cr alloys at 600-1000 deg C is determined. Hydrogen solubility in ternary alloys can not be predicted on the basis of the data on its solubility in binary Fe-Ni, Fe-Cr alloys. Chromium and nickel effect on hydrogen solubility in iron is insignificant in comparison with the effect of these elements on carbon or nitrogen solubility [ru

Simultaneous aluminizing and chromizing of steels to form (Fe,Cr){sub 3}Al coatings and Ge-doped silicide coatings of Cr-Zr base alloys

Energy Technology Data Exchange (ETDEWEB)

Zheng, M.; He, Y.R.; Rapp, R.A. [Ohio State Univ., Columbus, OH (United States). Dept. of Materials Science and Engineering

1997-12-01

A halide-activated cementation pack involving elemental Al and Cr powders has been used to achieve surface compositions of approximately Fe{sub 3}Al plus several percent Cr for low alloy steels (T11, T2 and T22) and medium carbon steel (1045 steel). A two-step treatment at 925 C and 1150 C yields the codeposition and diffusion of aluminum and chromium to form dense and uniform ferrite coatings of about 400 {micro}m thickness, while preventing the formation of a blocking chromium carbide at the substrate surfaces. Upon cyclic oxidation in air at 700 C, the coated steel exhibits a negligible 0.085 mg/cm{sup 2} weight gain for 1900 one-hour cycles. Virtually no attack was observed on coated steels tested at ABB in simulated boiler atmospheres at 500 C for 500 hours. But coatings with a surface composition of only 8 wt% Al and 6 wt% Cr suffered some sulfidation attack in simulated boiler atmospheres at temperatures higher than 500 C for 1000 hours. Two developmental Cr-Zr based Laves phase alloys (CN129-2 and CN117(Z)) were silicide/germanide coated. The cross-sections of the Ge-doped silicide coatings closely mimicked the microstructure of the substrate alloys. Cyclic oxidation in air at 1100 C showed that the Ge-doped silicide coating greatly improved the oxidation resistance of the Cr-Zr based alloys.

Structure and Mechanical Properties of Al-Cu-Fe-X Alloys with Excellent Thermal Stability.

Science.gov (United States)

Školáková, Andrea; Novák, Pavel; Mejzlíková, Lucie; Průša, Filip; Salvetr, Pavel; Vojtěch, Dalibor

2017-11-05

In this work, the structure and mechanical properties of innovative Al-Cu-Fe based alloys were studied. We focused on preparation and characterization of rapidly solidified and hot extruded Al-Cu-Fe, Al-Cu-Fe-Ni and Al-Cu-Fe-Cr alloys. The content of transition metals affects mechanical properties and structure. For this reason, microstructure, phase composition, hardness and thermal stability have been investigated in this study. The results showed exceptional thermal stability of these alloys and very good values of mechanical properties. Alloying by chromium ensured the highest thermal stability, while nickel addition refined the structure of the consolidated alloy. High thermal stability of all tested alloys was described in context with the transformation of the quasicrystalline phases to other types of intermetallics.

The effect of the initial microstructure in terms of sink strength on the ion-irradiation-induced hardening of ODS alloys studied by nanoindentation

Science.gov (United States)

Duan, Binghuang; Heintze, Cornelia; Bergner, Frank; Ulbricht, Andreas; Akhmadaliev, Shavkat; Oñorbe, Elvira; de Carlan, Yann; Wang, Tieshan

2017-11-01

Oxide dispersion strengthened (ODS) Fe-Cr alloys are promising candidates for structural components in nuclear energy production. The small grain size, high dislocation density and the presence of particle matrix interfaces may contribute to the improved irradiation resistance of this class of alloys by providing sinks and/or traps for irradiation-induced point defects. The extent to which these effects impede hardening is still a matter of debate. To address this problem, a set of alloys of different grain size, dislocation density and oxide particle distribution were selected. In this study, three-step Fe-ion irradiation at both 300 °C and 500 °C up to 10 dpa was used to introduce damage in five different materials including three 9Cr-ODS alloys, one 14Cr-ODS alloy and one 14Cr-non-ODS alloy. Electron backscatter diffraction (EBSD), transmission electron microscopy (TEM), small angle neutron scattering (SANS), and nanoindentation testing were applied, the latter before and after irradiation. Significant hardening occurred for all materials and temperatures, but it is distinctly lower in the 14Cr alloys and also tends to be lower at the higher temperature. The possible contribution of Cr-rich α‧-phase particles is addressed. The impact of grain size, dislocation density and particle distribution is demonstrated in terms of an empirical trend between total sink strength and hardening.

Tensile anisotropy and creep properties of a Fe-14CrWTi ODS ferritic steel

Energy Technology Data Exchange (ETDEWEB)

Steckmeyer, A., E-mail: antonin.steckmeyer@cea.fr [CEA Saclay, DEN/DANS/DMN/SRMA, 91191 Gif-sur-Yvette (France); Rodrigo, Vargas Hideroa [CEA Saclay, DEN/DANS/DMN/SRMA, 91191 Gif-sur-Yvette (France); Gentzbittel, J.M. [CEA Grenoble, DRT/LITEN/DTBH/LCTA, 38054 Grenoble Cedex 9 (France); Rabeau, V.; Fournier, B. [CEA Saclay, DEN/DANS/DMN/SRMA, 91191 Gif-sur-Yvette (France)

2012-07-15

A Fe-14Cr oxide dispersion strengthened (ODS) ferritic steel is studied as a potential material for cladding tube application for the next generation of fast-breeder nuclear reactors. Tensile specimens machined out from a hot extruded round bar in three different orientations are used to evaluate the mechanical anisotropy of this steel for temperatures in the range 20-750 Degree-Sign C. Its anisotropy is discussed both in terms of mechanical strength and fracture mode. At high temperatures (HTs), above 500 Degree-Sign C, the longitudinal direction appears to be the most ductile and most resistant direction. Longitudinal creep tests between 650 Degree-Sign C and 900 Degree-Sign C were also carried out. They show this ODS steel has a high HT creep lifetime and a low creep failure strain. Intergranular cracks aligned along the loading axis were observed on fractured creep specimens. They reveal a particular weakness of prior particle boundaries and suggest to modify the elaboration process through mechanical alloying and hot extrusion.

Development and quality assessments of commercial heat production of ATF FeCrAl tubes

Energy Technology Data Exchange (ETDEWEB)

Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2015-09-01

Development and quality assessment of the 2^nd generation ATF FeCrAl tube production with commercial manufacturers were conducted. The manufacturing partners include Sophisticated Alloys, Inc. (SAI), Butler, PA for FeCrAl alloy casting via vacuum induction melting, Oak Ridge National Laboratory (ORNL) for extrusion process to prepare the master bars/tubes to be tube-drawn, and Rhenium Alloys, Inc. (RAI), North Ridgeville, OH, for tube-drawing process. The masters bars have also been provided to Los Alamos National Laboratory (LANL) who works with Century Tubes, Inc., (CTI), San Diego, CA, as parallel tube production effort under the current program.

Microstructure and Wear Behavior of Atmospheric Plasma-Sprayed AlCoCrFeNiTi High-Entropy Alloy Coating

Science.gov (United States)

Tian, Li-Hui; Xiong, Wei; Liu, Chuan; Lu, Sheng; Fu, Ming

2016-12-01

Due to the advantages such as high strength, high hardness and good wear resistance, high-entropy alloys (HEAs) attracted more and more attentions in recent decades. However, most reports on HEAs were limited to bulk materials. Although a few of studies on atmospheric plasma-sprayed (APS) HEA coatings were carried out, the wear behavior, especially the high-temperature wear behavior of those coatings has not been investigated till now. Therefore, in this study, APS was employed to deposit AlCoCrFeNiTi high-entropy alloy coating using mechanically alloyed AlCoCrFeNiTi powder as the feedstock. The phase structure of the initial powder, the feedstock powder and the as-sprayed coating was examined by an x-ray diffractometer. The surface morphology of the feedstock powder and the microstructure of the as-sprayed coating were analyzed by field emission scanning electron microscopy and energy-dispersive spectroscopy. The bonding strength and the microhardness of the as-sprayed coating were tested. The wear behavior of the coating at 25, 500, 700 and 900 °C was investigated by analysis of the wear surface morphology and measurements of the volume wear rate and the coefficient of friction.

Effect of Cr, Ti, V, and Zr Micro-additions on Microstructure and Mechanical Properties of the Al-Si-Cu-Mg Cast Alloy

Science.gov (United States)

Shaha, S. K.; Czerwinski, F.; Kasprzak, W.; Friedman, J.; Chen, D. L.

2016-05-01

Uniaxial static and cyclic tests were used to assess the role of Cr, Ti, V, and Zr additions on properties of the Al-7Si-1Cu-0.5Mg (wt pct) alloy in as-cast and T6 heat-treated conditions. The microstructure of the as-cast alloy consisted of α-Al, eutectic Si, and Cu-, Mg-, and Fe-rich phases Al2.1Cu, Al8.5Si2.4Cu, Al5.2CuMg4Si5.1, and Al14Si7.1FeMg3.3. In addition, the micro-sized Cr/Zr/Ti/V-rich phases Al10.7SiTi3.6, Al6.7Si1.2TiZr1.8, Al21.4Si3.4Ti4.7VZr1.8, Al18.5Si7.3Cr2.6V, Al7.9Si8.5Cr6.8V4.1Ti, Al6.3Si23.2FeCr9.2V1.6Ti1.3, Al92.2Si16.7Fe7.6Cr8.3V1.8, and Al8.2Si30.1Fe1.6Cr18.8V3.3Ti2.9Zr were present. During solution treatment, Cu-rich phases were completely dissolved, while the eutectic silicon, Fe-, and Cr/Zr/Ti/V-rich intermetallics experienced only partial dissolution. Micro-additions of Cr, Zr, Ti, and V positively affected the alloy strength. The modified alloy in the T6 temper during uniaxial tensile tests exhibited yield strength of 289 MPa and ultimate tensile strength of 342 MPa, being significantly higher than that for the Al-Si-Cu-Mg base. Besides, the cyclic yield stress of the modified alloy in the T6 state increased by 23 pct over that of the base alloy. The fatigue life of the modified alloy was substantially longer than that of the base alloy tested using the same parameters. The role of Cr, Ti, V, and Zr containing phases in controlling the alloy fracture during static and cyclic loading is discussed.

Structure and Mechanical Properties of Al-Cu-Fe-X Alloys with Excellent Thermal Stability

Directory of Open Access Journals (Sweden)

Andrea Školáková

2017-11-01

Full Text Available In this work, the structure and mechanical properties of innovative Al-Cu-Fe based alloys were studied. We focused on preparation and characterization of rapidly solidified and hot extruded Al-Cu-Fe, Al-Cu-Fe-Ni and Al-Cu-Fe-Cr alloys. The content of transition metals affects mechanical properties and structure. For this reason, microstructure, phase composition, hardness and thermal stability have been investigated in this study. The results showed exceptional thermal stability of these alloys and very good values of mechanical properties. Alloying by chromium ensured the highest thermal stability, while nickel addition refined the structure of the consolidated alloy. High thermal stability of all tested alloys was described in context with the transformation of the quasicrystalline phases to other types of intermetallics.

Annealing effects on structure and mechanical properties of CoCrFeNiTiAlx high-entropy alloys

International Nuclear Information System (INIS)

Zhang, K B; Fu, Z Y; Zhang, J Y; Wang, W M; Lee, S W; Niihara, K

2011-01-01

Novel CoCrFeNiTiAl x (x:molar ratio, other elements are equimolar) high-entropy alloys were prepared by vacuum arc melting and these alloys were subsequently annealed at 1000 deg. C for 2 h. The annealing effects on structure and mechanical properties were investigated. Compared with the as-cast alloys, there are many complex intermetallic phases precipitated from the solid solution matrix in the as-annealed alloys with Al content lower than Al 1.0 . Only simple BCC solid solution structure appears in the as-annealed Al 1.5 and Al 2.0 alloys. This kind of alloys exhibit high resistance to anneal softening. Most as-annealed alloys possess even higher Visker hardness than the as-cast ones. The as-annealed Al 0.5 alloys shows the highest compressive strength while the Al 0 alloy exhibits the best ductility, which is about 2.6 GPa and 13%, respectively. The CoCrFeNiTiAl x high-entropy alloys possess integrated high temperature mechanical property as well.

Characteristics Of The Porous Body Sintered By Nano-Sized Fe-Cr-Al Alloy Powder

Directory of Open Access Journals (Sweden)

Lee Su-In

2015-06-01

Full Text Available Porous metal with uniform honeycomb structure was successfully produced by sintering using Fe-Cr-Al nano powder, which was prepared by the pulsed wire evaporation (PWE in ethanol. Its process consisted of the several steps; 1 coating on the surface of polyurethane sponge with the liquid droplets generated from the ethanol-based slurry where the Fe-Cr-Al nano powders were uniformly dispersed, 2 heat treatment of debinding to remove the polyurethane sponge and 3 sintering of the porous green body formed by Fe-Cr-Al nano powders. The strut thickness of porous Fe-Cr-Al was increased by the increase of spraying times in ESP step. Also, The shrinkages and the oxidation resistance of the sintered porous body was increased with increase of sintering temperature. The optimal sintering temperature was shown to 1450°C in views to maximize the oxidation resistance and sinterability.

Second Annual Progress Report on Radiation Tolerance of Controlled Fusion Welds in High Temperature Oxidation Resistant FeCrAl Alloys

Energy Technology Data Exchange (ETDEWEB)

Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Gussev, Maxim N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Howard, Richard H. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Briggs, Samuel A. [Univ. of Wisconsin, Madison, WI (United States)

2016-12-30

The present report summarizes and discusses the current results and on-going activity towards developing a modern, nuclear grade FeCrAl alloy designed to have enhanced radiation tolerance and weldability under the Department of Energy (DOE) Nuclear Energy Enabling Technologies (NEET) program.

Modeling of chromium precipitation in Fe-Cr alloys

International Nuclear Information System (INIS)

Wallenius, J.; Olsson, P.; Lagerstedt, C.; Sandberg, N.; Chakarova, R.; Pontikis, V.

2004-01-01

We have implemented a set of Embedded Atom Method (EAM) potentials for simulation of Fe-Cr alloys. The functions for the pure elements were fitted to the respective elastic constants, vacancy formation energy, and thermal expansion coefficients. For Cr, properties of the paramagnetic state were applied, providing a positive Cauchy pressure and hence applicability of the EAM. By relaxing the requirement of reproducing the pressure-volume relation at short interaction distances, stability of the self-interstitial could be obtained. Our Fe-potential gives E lang110rang f -E lang111rang f =-0.23 eV. Mixed Fe-Cr pair potentials were fitted to the calculated mixing enthalpy of ferromagnetic Fe-Cr, which is negative for Cr concentrations below 6%. Simulation of thermal aging in Fe-Cr alloys using a potential fitted to the mixing enthalpy of Fe-20Cr exhibited pronounced Cr-precipitation for temperatures below 900 K, in agreement with the phase diagram. No such ordering was observed at any temperature using a potential fitted to the mixing enthalpy of Fe-5Cr. Applied to recoil cascade simulations the new potentials predict a smaller number of surviving defects than potentials found in the literature. We obtain a cascade efficiency of 0.135 NRT for damage energies in between 10 and 20 keV. An enhanced probability for Cr atoms to end up in defect structures is observed

Creep and residual mechanical properties of cast superalloys and oxide dispersion strengthened alloys

Science.gov (United States)

Whittenberger, J. D.

1981-01-01

Tensile, stress-rupture, creep, and residual tensile properties after creep testing were determined for two typical cast superalloys and four advanced oxide dispersion strengthened (ODS) alloys. The superalloys examined included the nickel-base alloy B-1900 and the cobalt-base alloy MAR-M509. The nickel-base ODS MA-757 (Ni-16CR-4Al-0.6Y2O3 and the iron-base ODS alloy MA-956 (Fe-20Cr-5Al-0.8Y2O3) were extensively studied, while limited testing was conducted on the ODS nickel-base alloys STCA (Ni-16Cr-4.5Al-2Y2O3) with a without Ta and YD-NiCrAl (Ni-16Cr-5Al-2Y2O3). Elevated temperature testing was conducted from 114 to 1477 K except for STCA and YD-NiCrAl alloys, which were only tested at 1366 K. The residual tensile properties of B-1900 and MAR-M509 are not reduced by prior creep testing (strains at least up to 1 percent), while the room temperature tensile properties of ODS nickel-base alloys can be reduced by small amounts of prior creep strain (less than 0.5 percent). The iron-base ODS alloy MA-956 does not appear to be susceptible to creep degradation at least up to strains of about 0.25 percent. However, MA-956 exhibits unusual creep behavior which apparently involves crack nucleation and growth.

Enhanced magnetocaloric properties and critical behavior of (Fe0.72Cr0.28)3Al alloys for near room temperature cooling

International Nuclear Information System (INIS)

Sharma, V; Maheshwar Repaka, D V; Chaudhary, V; Ramanujan, R V

2017-01-01

Magnetic cooling is an environmentally friendly, energy efficient, thermal management technology relying on high performance magnetocaloric materials (MCM). Current research has focused on low cost, corrosion resistant, rare earth (RE) free MCMs. We report the structural and magnetocaloric properties of novel, low cost, RE free, iron based (Fe 0.72 Cr 0.28 ) 3 Al alloys. The arc melted buttons and melt spun ribbons possessed the L2 1 crystal structure and B2 crystal structure, respectively. A notable enhancement of 33% in isothermal entropy change (−Δ S m ) and 25% increase in relative cooling power (RCP) for the ribbons compared to the buttons can be attributed to higher structural disorder in the Fe–Cr and Fe–Al sub-lattices of the B2 structure. The critical behavior was investigated using modified Arrott plots, the Kouvel–Fisher plot and the critical isotherm technique; the critical exponents were found to correspond to the short-range order 3D Heisenberg model. The field and temperature dependent magnetization curves of (Fe 0.72 Cr 0.28 ) 3 Al alloys revealed their soft magnetic nature with negligible hysteresis. Thus, these alloys possess promising performance attributes for near room temperature magnetic cooling applications. (paper)

Microstructure and phase analysis of Zirconia-ODS (Oxide Dispersion Strengthen) alloy sintered by APS with milling time variation

Science.gov (United States)

Sugeng, Bambang; Bandriyana, B.; Sugeng, Bambang; Salam, Rohmad; Sumariyo; Sujatno, Agus; Dimyati, Arbi

2018-03-01

Investigation on the relationship between the process conditions of milling time and the microstructure on the synthesis of the zirconia-ODS steel alloy has been performed. The elemental composition of the alloy was determined on 20 wt% Cr and zirconia dispersoid of 0.50 wt%. The synthesis was carried out by powder metallurgy method with milling time of 3, 5 and 7 hours, static compression of 20 Ton and sintering process for 4 minutes using the APS (Arc Plasma Sintering) equipment. SEM-EDX and XRD test was carried out to characterize the phase and morphology of the alloy and the effect to the mechanical properties was evaluated by the Vickers Hardness testing. The synthesis produced sample of ODS steel with good dense and very little porous with the Fe-Cr phase that clearly observed in the XRD peak pattern. In addition milling time increased the homogeneously of Fe-Cr phase formulation, enhanced the grain refinement of the structure and increase the hardness of the alloy.

Relationship between microstructure and mechanical properties in ODS materials for nuclear application

International Nuclear Information System (INIS)

De Carlan, Y.

2013-01-01

Oxide Dispersion Strengthened ferritic/martensitic alloys are developed as prospective cladding materials for future Sodium-Cooled-Fast-Reactors (GEN IV) [1]. These advanced alloys present a good resistance to irradiation and a high creep rupture strength due to a reinforcement by the homogeneous dispersion of hard nano-sized particles (such as Y 2 O 3 or YTiO). ODS alloys are elaborated by powder metallurgy, consolidated by hot extrusion and manufactured into cladding tube using the Pilger cold-rolling process [2, 3]. ODS alloys present usually low ductility and high hardness. The aim of this talk is to present the specificity of the metallurgy of ODS materials in relationship with the main mechanical properties (tensile and creep properties, toughness, transition temperature). Two types of alloys will be presented: Fe-9Cr martensitic ODS and Fe-14Cr ferritic ODS alloys. Mechanical properties of the materials depend on the metallurgical state (fine grains, recrystallized, martensitic) and very different behaviors are observed as a function of final microstructure. For example, for a Fe-9Cr ODS alloy, tempered martensite lets obtaining material with high strength whereas softened ferrite see figure 1 [4] tolerates high deformation levels. (authors)

Molecular dynamics study on threshold displacement energies in Fe-Cr alloys

Science.gov (United States)

Fu, Jiawei; Ding, Wenyi; Zheng, Mingjie; Mao, Xiaodong

2018-03-01

The threshold displacement energies (Ed) of Fe and Cr atoms in Fe-Cr alloys with Cr contents ranging from 0% to 21% have been obtained with molecular dynamics (MD) method. The values of Ed have been calculated along the three high-symmetry crystallographic directions [0 0 1], [0 1 1] and [1 1 1], a slightly 2° tilt from these directions, and a high-index crystallographic directions [1 3 5]. The results showed that [0 1 1] crystallographic direction had the highest Ed among the three high-symmetry directions in each Cr content alloy. Fe-9Cr had higher weighted average Ed than the other Cr content alloys for both Fe and Cr PKA due to its statistically high Ed along the [0 1 1] crystallographic direction up to 44.3 eV. And the statistical analysis on the primary damage configuration demonstrated that 〈1 1 0〉Fe-Fe dumbbells were the dominant defect structures after relaxation. These data can enrich the database of Ed in Fe-Cr alloys and have potential applications in guiding the optimization design of radiation-resistant RAFM steels.

Electronic, magnetic and thermal properties of Co{sub 2}Cr{sub x}Fe{sub 1−x}X (X=Al, Si) Heusler alloys: First-principles calculations

Energy Technology Data Exchange (ETDEWEB)

Guezlane, M. [Department of Physics, Faculty of Science, University of Batna, 05000 Batna (Algeria); Baaziz, H., E-mail: baaziz_hakim@yahoo.fr [Physics Department, Faculty of Science, University of M' sila, 28000 M' sila (Algeria); El Haj Hassan, F., E-mail: hassan.f@ul.edu.lb [Université Libanaise, Faculté des Sciences (I), Laboratoire de Physique et d’Electronique (LPE), Elhadath, Beirut (Lebanon); Charifi, Z. [Physics Department, Faculty of Science, University of M' sila, 28000 M' sila (Algeria); Djaballah, Y. [Laboratoire d’étude Physico-Chimique des Matériaux, Département de Physique, Faculté des Sciences, Université de Batna, Rue Chahid Boukhlouf, 05000 Batna (Algeria)

2016-09-15

Density functional theory (DFT) based on the full-potential linearized augmented plane wave (FP-LAPW) method is used to investigate the structural, electronic, magnetic and thermal properties of Co{sub 2}Cr{sub x}Fe{sub 1−x}X (X=Al, Si) full Heusler alloys, with L2{sub 1} structure. The structural properties and spin magnetic moments are investigated by the generalized gradient approximations (GGA) minimizing the total energy. For band structure calculations, GGA, the Engel–Vosko generalized gradient approximation (EVGGA) and modified Becke–Johnson (mBJ) schemes are used. Results of density of states (DOS) and band structures show that these alloys are half-metallic ferromagnets (HMFS). A regular-solution model has been used to investigate the thermodynamic stability of the compounds Co{sub 2}Cr{sub x}Fe{sub 1−x}X that indicates a phase miscibility gap. The thermal effects using the quasi-harmonic Debye model are investigated within the lattice vibrations. The temperature and pressure effects on the heat capacities, Debye temperatures and entropy are determined from the non-equilibrium Gibbs functions. - Highlights: • We present electronic, magnetic and thermal properties of Co{sub 2}Cr{sub x}Fe{sub 1−x}X (X=Al, Si) Heusler alloys. • The calculated phase diagram indicates a significant phase miscibility gap. • The computed band structures of ternary compounds using GGA, EVGGA and mBJ schemes indicate an indirect band gap (Γ-X) for the ternary compounds Co{sub 2}FeAl, Co{sub 2}CrAl, Co{sub 2}FeSi and Co{sub 2}CrSi while both alloys have a direct band gap. • The quasi-harmonic Debye model is successfully applied to determine the thermal properties.

Effect of aluminum content on the passivation behavior of Fe-Al alloys in sulfuric acid solution

DEFF Research Database (Denmark)

Chiang, Wen-Chi; Luu, W.C.; Wu, J.K.

2006-01-01

-Al alloys, which the Al content of alloy exceeds 19 at %, have wide passivation regions with low passivation current. However, when the Al content of Fe-Al alloys exceeds this range, the increment of Al content has slight influence on passivation behavior compared with ternary Cr addition....

Fundamental investigation of point defect interactions in FE-CR alloys

International Nuclear Information System (INIS)

Wirth, B.D.; Lee, H.J.; Wong, K.

2008-01-01

Full text of publication follows. Fe-Cr alloys are a leading candidate material for structural applications in Generation TV and fusion reactors, and there is a relatively large database on their irradiation performance. However, complete understanding of the response of Fe-Cr alloys to intermediate-to-high temperature irradiation, including the radiation induced segregation of Cr, requires knowledge of point defect and point defect cluster interactions with Cr solute atoms and impurities. We present results from a hierarchical multi-scale modelling approach of defect cluster behaviour in Fe-Cr alloys. The modelling includes ab initio electronic structure calculations performed using the VASP code with projector-augmented electron wave functions using PBE pseudo-potentials and a collinear treatment of magnetic spins, molecular dynamics using semi-empirical Finnic-Sinclair type potentials, and kinetic Monte Carlo simulations of coupled defect and Cr transport responsible for microstructural evolution. The modelling results are compared to experimental observations in both binary Fe-Cr and more complex ferritic-martensitic alloys, and provide a basis for understanding a dislocation loop evolution and the observations of Cr enrichment and depletion at grain boundaries in various irradiation experiments. (authors)

Externally fired gas turbine cycles with high temperature heat exchangers utilising Fe-based ODS alloy tubing

International Nuclear Information System (INIS)

Olsson, F.; Svensson, S.-A.; Duncan, R.

2001-01-01

This work is part of the BRITE / EuRAM Project 'Development of Torsional Grain Structures to Improve Biaxial Creep Performance of Fe-based ODS Alloy Tubing for Biomass Power Plant'. The main goal of this project is to heat exchanger tubes working at 1100 o C and above. The paper deals with design implications of a biomass power plant, using an indirectly fired gas turbine with a high temperature heat exchanger containing Fe-based ODS alloy tubing. In the current heat exchanger design, ODS alloy tubing is used in a radiant section, using a bayonet type tube arrangement. This enables the use of straight sections of ODS tubing and reduces the amount of material required. In order to assess the potential of the power plant system, thermodynamic calculations have been conducted. Both co-generation and condensing applications are studied and results so far indicate that the electrical efficiency is high, compared to values reached by conventional steam cycle power plants of the same size (approx. 5 MW e ). (author)

Mechanical properties of Fe-Ni-Cr-Si-B bulk glassy alloy

International Nuclear Information System (INIS)

Lee, Kee Ahn; Kim, Yong Chan; Kim, Jung Han; Lee, Chong Soo; Namkung, Jung; Kim, Moon Chul

2007-01-01

The mechanical properties and crystallization behavior of new Fe-Ni-Cr-Si-B-based bulk glassy alloys were investigated. The suitability of the continuous roll casting method for the production of bulk metallic glass (BMG) sheets in such alloy systems was also examined. BMG samples (Fe-Ni-Cr-Si-B, Fe-Ni-Zr-Cr-Si-B, Fe-Ni-Zr-Cr-W-Si-B) in amorphous strip, cylindrical, and sheet forms were prepared through melt spinning, copper mold casting, and twin roll strip casting, respectively. Fe-Ni-Cr-Si-B alloy exhibited compressive strength of up to 2.93 GPa and plastic strain of about 1.51%. On the other hand, the Fe-Ni-Zr-Cr-Si-B, composite-type bulk sample with diameter of 2.0 mm showed remarkable compressive plastic strain of about 4.03%. The addition of zirconium was found to enhance the homogeneous precipitation of nanocrystalline less than 7 nm and to develop a hybrid-composite microstructure with increasing sample thickness. Twin roll strip casting was successfully applied to the fabrication of sheets in Fe-Ni-Cr-Si-B-based BMGs. The combined characteristics of high mechanical properties and ease of microstructure control proved to be promising in terms of the future progress of structural bulk amorphous alloys

Mechanical properties of Fe-Ni-Cr-Si-B bulk glassy alloy

Energy Technology Data Exchange (ETDEWEB)

Lee, Kee Ahn [School of Advanced Materials Engineering, Andong National University, Andong 760-749 (Korea, Republic of)]. E-mail: keeahn@andong.ac.kr; Kim, Yong Chan [New Metals Research Team, RIST, Pohang 790-330 (Korea, Republic of); Kim, Jung Han [Center for Advanced Aerospace materials, POSTECH, Pohang 790-784 (Korea, Republic of); Lee, Chong Soo [Center for Advanced Aerospace materials, POSTECH, Pohang 790-784 (Korea, Republic of); Namkung, Jung [New Metals Research Team, RIST, Pohang 790-330 (Korea, Republic of); Kim, Moon Chul [New Metals Research Team, RIST, Pohang 790-330 (Korea, Republic of)

2007-03-25

The mechanical properties and crystallization behavior of new Fe-Ni-Cr-Si-B-based bulk glassy alloys were investigated. The suitability of the continuous roll casting method for the production of bulk metallic glass (BMG) sheets in such alloy systems was also examined. BMG samples (Fe-Ni-Cr-Si-B, Fe-Ni-Zr-Cr-Si-B, Fe-Ni-Zr-Cr-W-Si-B) in amorphous strip, cylindrical, and sheet forms were prepared through melt spinning, copper mold casting, and twin roll strip casting, respectively. Fe-Ni-Cr-Si-B alloy exhibited compressive strength of up to 2.93 GPa and plastic strain of about 1.51%. On the other hand, the Fe-Ni-Zr-Cr-Si-B, composite-type bulk sample with diameter of 2.0 mm showed remarkable compressive plastic strain of about 4.03%. The addition of zirconium was found to enhance the homogeneous precipitation of nanocrystalline less than 7 nm and to develop a hybrid-composite microstructure with increasing sample thickness. Twin roll strip casting was successfully applied to the fabrication of sheets in Fe-Ni-Cr-Si-B-based BMGs. The combined characteristics of high mechanical properties and ease of microstructure control proved to be promising in terms of the future progress of structural bulk amorphous alloys.

Influence of a niobium coating on sulfidation resistance of FeCr and FeCrY alloys

International Nuclear Information System (INIS)

Geribola, Gulherme Altomari

2014-01-01

Niobium and niobium based alloys are currently used in many industrial applications because they offer excellent resistance to degradation in various corrosive environments. These media include gaseous atmospheres at high temperatures such as those found in existing coal gasifying plants in power plants for energy generation. These atmospheres are complex gas mixtures that contain sulfur and oxygen, among other compounds. Sulphides are thermodynamically less stable, have lower melting points and often have larger deviations from stoichiometry compared to the corresponding oxides. Although there are studies regarding the use of refractory metals in high temperature sulphidizing atmospheres, the use of niobium compounds has not been adequately evaluated and there is very little studies available in the literature about its use as a protective coating. The aim of this study was to evaluate the effect of a niobium film, deposited by magnetron sputtering on the isothermal sulphidation behavior of Fe-20Cr and Fe-20Cr-1Y alloys. The sulphidation tests were carried out at 500, 600 and 700 deg C for 2h in H 2 /2% H2S atmosphere. The sulphidation resistance was determined by mass gain per unit area. The sulphidation behavior of the coated and uncoated alloys was similar at 500 deg C, and none of the alloys scaled. At 700 deg C FeCr alloy scaled in the form of a fine powder, while the reaction product formed on the alloy FeCrY scaled in the form of plates. The effect of niobium became pronounced at 700 deg C. The reaction product layer formed on the coated alloy was thinner and more plastic than that formed on the uncoated alloy. The mass gain per unit area of the coated alloys decreased significantly and they did not scaled. (author)

Behaviour of new ODS alloys under single and multiple deformation

Czech Academy of Sciences Publication Activity Database

Mašek, B.; Khalaj, O.; Nový, Z.; Kubina, T.; Jirková, H.; Svoboda, Jiří; Stadler, C.

2016-01-01

Roč. 50, č. 6 (2016), s. 891-898 ISSN 1580-2949 R&D Projects: GA ČR(CZ) GA14-24252S Institutional support: RVO:68081723 Keywords : ODS alloys * composite * steel * Fe-Al Subject RIV: JI - Composite Materials Impact factor: 0.436, year: 2016

Crystallization kinetics and magnetic properties of FeSiCr amorphous alloy powder cores

Energy Technology Data Exchange (ETDEWEB)

Xu, Hu-ping [School of Logistics Engineering, Wuhan University of Technology, Wuhan 430063 (China); Wang, Ru-wu, E-mail: ruwuwang@hotmail.com [National Engineering Research Center For Silicon Steel, Wuhan 430080 (China); College of Materials Science and Metallurgical Engineering, Wuhan University of Science and Technology, Wuhan 430081 (China); Wei, Ding [School of Optical and Electronic Information, Huazhong University of Science and Technology, Wuhan 430074 (China); Zeng, Chun [National Engineering Research Center For Silicon Steel, Wuhan 430080 (China)

2015-07-01

The crystallization kinetics of FeSiCr amorphous alloy, characterized by the crystallization activation energy, Avrami exponent and frequency factor, was studied by non-isothermal differential scanning calorimetric (DSC) measurements. The crystallization activation energy and frequency factor of amorphous alloy calculated from Augis–Bennett model were 476 kJ/mol and 5.5×10{sup 18} s{sup −1}, respectively. The Avrami exponent n was calculated to be 2.2 from the Johnson–Mehl–Avrami (JMA) equation. Toroid-shaped Fe-base amorphous powder cores were prepared from the commercial FeSiCr amorphous alloy powder and subsequent cold pressing using binder and insulation. The characteristics of FeSiCr amorphous alloy powder and the effects of compaction pressure and insulation content on the magnetic properties, i.e., effective permeability μ{sub e}, quality factor Q and DC-bias properties of FeSiCr amorphous alloy powder cores, were investigated. The FeSiCr amorphous alloy powder cores exhibit a high value of quality factor and a stable permeability in the frequency range up to 1 MHz, showing superior DC-bias properties with a “percent permeability” of more than 82% at H=100 Oe. - Highlights: • The crystallization kinetics of FeSiCr amorphous alloy was investigated. • The FeSiCr powder cores exhibit a high value of Q and a stable permeability. • The FeSiCr powder cores exhibit superior DC-bias properties.

Microstructure and mechanical properties of Al-20Si-5Fe-2X (X = Cu, Ni, Cr) alloys produced by melt-spinning

International Nuclear Information System (INIS)

Rajabi, M.; Simchi, A.; Davami, P.

2008-01-01

Al-20Si-5Fe-2X (X = Cu, Ni and Cr) ribbons were produced by melt-spinning and consolidated by hot pressing at 400 deg. C for 60 min. The microstructure of the ribbons and the consolidated alloys was investigated using optical microscopy (OM), scanning electron microscopy (SEM), X-ray diffractometry (XRD) method, and transmission electron microscopy (TEM). The hardness and compressive strength of the specimens at ambient and elevated temperatures were examined. The microstructure of the ribbons exhibited featureless and dendritic zones. Results of XRD and TEM showed formation of spherically shaped Si particles with an average diameter of 20 nm. Ultrafine Si (110-150 nm) and iron-containing intermetallic particles were noticed in the microstructure of the consolidated ribbons. An improved strength was achieved by alloying of Al-20Si-5Fe with Cu, Ni, and Cr. Nickel was found to be the most effective element in increasing the maximum stress, particularly at elevated temperatures

Enhancing pitting corrosion resistance of AlxCrFe1.5MnNi0.5 high-entropy alloys by anodic treatment in sulfuric acid

International Nuclear Information System (INIS)

Lee, C.P.; Chen, Y.Y.; Hsu, C.Y.; Yeh, J.W.; Shih, H.C.

2008-01-01

High-entropy alloys are a newly developed family of multi-component alloys that comprise various major alloying elements. Each element in the alloy system is present in between 5 and 35 at.%. The crystal structures and physical properties of high-entropy alloys differ completely from those of conventional alloys. The electrochemical impedance spectra (EIS) of the Al x CrFe 1.5 MnNi 0.5 (x = 0, 0.3, 0.5) alloys, obtained in 0.1 M HCl solution, clearly revealed that the corrosion resistance values were determined to increase from 21 to 34 Ωcm 2 as the aluminum content increased from 0 to 0.5 mol, and were markedly lower than that of 304 stainless steel (243 Ωcm 2 ). At passive potential, the corresponding current declined with the anodizing time accounting, causing passivity by the growth of the multi-component anodized film in H 2 SO 4 solution. X-ray photoelectron spectroscopy (XPS) analyses revealed that the surface of anodized Al 0.3 CrFe 1.5 MnNi 0.5 alloy formed aluminum and chromium oxide film which was the main passivating compound on the alloy. This anodic treatment increased the corrosion resistance in the EIS measurements of the CrFe 1.5 MnNi 0.5 and Al 0.3 CrFe 1.5 MnNi 0.5 alloys by two orders of magnitude. Accordingly, the anodic treatment of the Al x CrFe 1.5 MnNi 0.5 alloys optimized their surface structures and minimized their susceptibility to pitting corrosion

Point defect properties of ternary fcc Fe-Cr-Ni alloys

Energy Technology Data Exchange (ETDEWEB)

Wróbel, J.S., E-mail: jan.wrobel@inmat.pw.edu.pl [Faculty of Materials Science and Engineering, Warsaw University of Technology, Woloska 141, 02-507 Warsaw (Poland); Nguyen-Manh, D.; Dudarev, S.L. [CCFE, Culham Science Centre, Abingdon, Oxon OX14 3DB (United Kingdom); Kurzydłowski, K.J. [Faculty of Materials Science and Engineering, Warsaw University of Technology, Woloska 141, 02-507 Warsaw (Poland)

2017-02-15

Highlights: • Properties of point defects depend on the local atomic environment. • As the degree of chemical order increases, the formation energies increase, too. • Relaxation volumes are larger for the more ordered structures. - Abstract: The properties of point defects in Fe-Cr-Ni alloys are investigated, using density functional theory (DFT), for two alloy compositions, Fe{sub 50}Cr{sub 25}Ni{sub 25} and Fe{sub 55}Cr{sub 15}Ni{sub 30}, assuming various degrees of short-range order. DFT-based Monte Carlo simulations are applied to explore short-range order parameters and generate representative structures of alloys. Chemical potentials for the relevant structures are estimated from the minimum of the substitutional energy at representative atoms sites. Vacancies and 〈1 0 0〉 dumbbells are introduced in the Fe{sub 2}CrNi intermetallic phase as well as in two Fe{sub 55}Cr{sub 15}Ni{sub 30} alloy structures: the disordered and short range-ordered structures, generated using Monte Carlo simulations at 2000 K and 300 K, respectively. Formation energies and relaxation volumes of defects as well as changes of magnetic moments caused by the presence of defects are investigated as functions of the local environment of a defect.

HRTEM Study of the Role of Nanoparticles in ODS Ferritic Steel

Energy Technology Data Exchange (ETDEWEB)

Hsiung, L; Tumey, S; Fluss, M; Serruys, Y; Willaime, F

2011-08-30

Structures of nanoparticles and their role in dual-ion irradiated Fe-16Cr-4.5Al-0.3Ti-2W-0.37Y{sub 2}O{sub 3} (K3) ODS ferritic steel produced by mechanical alloying (MA) were studied using high-resolution transmission electron microscopy (HRTEM) techniques. The observation of Y{sub 4}Al{sub 2}O{sub 9} complex-oxide nanoparticles in the ODS steel imply that decomposition of Y{sub 2}O{sub 3} in association with internal oxidation of Al occurred during mechanical alloying. HRTEM observations of crystalline and partially crystalline nanoparticles larger than {approx}2 nm and amorphous cluster-domains smaller than {approx}2 nm provide an insight into the formation mechanism of nanoparticles/clusters in MA/ODS steels, which we believe involves solid-state amorphization and re-crystallization. The role of nanoparticles/clusters in suppressing radiation-induced swelling is revealed through TEM examinations of cavity distributions in (Fe + He) dual-ion irradiated K3-ODS steel. HRTEM observations of helium-filled cavities (helium bubbles) preferably trapped at nanoparticle/clusters in dual-ion irradiated K3-ODS are presented.

Soft Magnetic Properties of High-Entropy Fe-Co-Ni-Cr-Al-Si Thin Films

Directory of Open Access Journals (Sweden)

Pei-Chung Lin

2016-08-01

Full Text Available Soft magnetic properties of Fe-Co-Ni-Al-Cr-Si thin films were studied. As-deposited Fe-Co-Ni-Al-Cr-Si nano-grained thin films showing no magnetic anisotropy were subjected to field-annealing at different temperatures to induce magnetic anisotropy. Optimized magnetic and electrical properties of Fe-Co-Ni-Al-Cr-Si films annealed at 200 °C are saturation magnetization 9.13 × 105 A/m, coercivity 79.6 A/m, out-of-plane uniaxial anisotropy field 1.59 × 103 A/m, and electrical resistivity 3.75 μΩ·m. Based on these excellent properties, we employed such films to fabricate magnetic thin film inductor. The performance of the high entropy alloy thin film inductors is superior to that of air core inductor.

Oxide Morphology of a FeCrAl Alloy, Kanthal APMT, Following Extended Aging in Air at 300 °C to 600 °C

Science.gov (United States)

Li, Nan; Parker, Stephen S.; Wood, Elizabeth S.; Nelson, Andrew T.

2018-05-01

Iron-chromium-aluminum (FeCrAl) alloys are of interest to the nuclear materials community due to their resistance to high-temperature steam oxidation under accident conditions. The present work investigates oxide formation at temperatures relevant to light water reactor cladding operation following extended aging to assess growth kinetics, chemical composition, and microstructure of oxide formation on a commercial FeCrAl alloy, Fe-21 wt pct Cr-5 wt pct Al-3 wt pct Mo (Kanthal APMT). Aging treatments were performed for 100 to 1000 hours in stagnant air at 300 °C, 400 °C, 500 °C, and 600 °C, respectively. Oxide growth behavior under the investigated conditions follows a logarithmic time dependence. When the oxidization temperature is 400 °C or below, the oxide is amorphous. At 500 °C, isolated crystalline regions start to appear during short period aging time and expand with extended exposures. Crystalline α-Al2O3 oxide film develops at 600 °C and the correlated logarithmic rate constant decreases significantly, indicating enhanced oxidation resistance of the formed oxide film. In addition, Mo segregation at grain boundaries has been observed when the aging temperature exceeds 500 °C. The results of this study can be viewed as an upper bounding result for potential oxide coarsening during reactor operation.

Oxide Dispersion Strengthened Fe(sub 3)Al-Based Alloy Tubes: Application Specific Development for the Power Generation Industry

Energy Technology Data Exchange (ETDEWEB)

Kad, B.K.

1999-07-01

A detailed and comprehensive research and development methodology is being prescribed to produce Oxide Dispersion Strengthened (ODS)-Fe3Al thin walled tubes, using powder extrusion methodologies, for eventual use at operating temperatures of up to 1100C in the power generation industry. A particular 'in service application' anomaly of Fe3Al-based alloys is that the environmental resistance is maintained up to 1200C, well beyond where such alloys retain sufficient mechanical strength. Grain boundary creep processes at such high temperatures are anticipated to be the dominant failure mechanism.

Fractal dimension determined through optical and scanning electron microscopy on FeCrAl alloy after polishing, erosion, and oxidizing processes

Energy Technology Data Exchange (ETDEWEB)

Guzman-Castaneda, J.I.; Garcia-Borquez, A. [Instituto Politecnico Nacional, ESFM, 07738 Mexico D.F. (Mexico); Arizabalo-Salas, R.D. [Instituto Mexicano del Petroleo, Direccion de Investigacion y Posgrado, 07730 Mexico D.F. (Mexico)

2012-06-15

Optical and scanning electron microscopy (OM and SEM) are techniques that are normally used for 2D-analysis of surface features. By fractal dimension analysis of the gray-scale OM and SEM images, it is possible to get quantitative topographical measurements. In this work, three different surface topographies (polished, eroded, and oxidized) were analyzed on FeCrAl alloy by OM and SEM. Clear surface topographical changes can be qualitatively observed. In order to quantify such changes, two steps were followed: (i) a gray-scale digitalization from each image was used to reproduce topographical features on the analyzed surface, and (ii) from this information, the fractal dimension (D) was determined using fractal3e software. The fractal dimension determined in this form follows coherently the topographical changes produced on the FeCrAl alloy after polishing, erosion, and oxidizing processes. The variations of fractal dimension values against the temperature of the oxidizing processes reflect well the oxide growth changes. Moreover, a minimum D-value is registered at 750 C, which corresponds to the {delta}-{theta} alumina phase transition temperature as determined by differential thermal analysis (DTA) on the same alloy. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Nanocavity formation and hardness increase by dual ion beam irradiation of oxide dispersion strengthened FeCrAl alloy

Energy Technology Data Exchange (ETDEWEB)

Koegler, R., E-mail: r.koegler@hzdr.de [Helmholtz-Zentrum Dresden-Rossendorf (HZDR), Bautzner Landstrasse 400, 01328 Dresden (Germany); Anwand, W. [Helmholtz-Zentrum Dresden-Rossendorf (HZDR), Bautzner Landstrasse 400, 01328 Dresden (Germany); Richter, A. [Department of Engineering, Technical University of Applied Sciences Wildau, Bahnhofstrasse 1, 15745 Wildau (Germany); Butterling, M.; Ou, Xin; Wagner, A. [Helmholtz-Zentrum Dresden-Rossendorf (HZDR), Bautzner Landstrasse 400, 01328 Dresden (Germany); Chen, C.-L. [Department of Materials Science and Engineering, I-Shou University, Kaohsiung 840, Taiwan (China)

2012-08-15

Open volume defects generated by ion implantation into oxide dispersion strengthened (ODS) alloy and the related hardness were investigated by positron annihilation spectroscopy and nanoindentation measurements, respectively. Synchronized dual beam implantation of Fe and He ions was performed at room temperature and at moderately enhanced temperature of 300 Degree-Sign C. For room temperature implantation a significant hardness increase after irradiation is observed which is more distinctive in heat treated than in as-received ODS alloy. There is also a difference between the simultaneous and sequential implantation mode as the hardening effect for the simultaneously implanted ODS alloy is stronger than for sequential implantation. The comparison of hardness profiles and of the corresponding open volume profiles shows a qualitative agreement between the open volume defects generated on the nanoscopic scale and the macroscopic hardness characteristics. Open volume defects are drastically reduced for performing the simultaneous dual beam irradiation at 300 Degree-Sign C which is a more realistic temperature under application aspects. Few remaining defects are clusters of 3-4 vacancies in connection with Y oxide nanoparticles. These defects completely disappear in a shallow layer at the surface. The results are in agreement with hardness measurements showing little hardness increase after irradiation at 300 Degree-Sign C. Suitable characteristics of ODS alloy for nuclear applications and the close correlation between He-related open volume defects and the hardness characteristics are verified.

Effects of environment on the release of Ni, Cr, Fe, and Co from new and recast Ni-Cr alloy.

Science.gov (United States)

Oyar, Perihan; Can, Gülşen; Atakol, Orhan

2014-07-01

The addition of previously cast alloy to new alloy for economic reasons may increase the release of elements. The purpose of this study was to analyze the effects of the immersion period, immersion media, and addition of previously cast alloy to new alloy on the release of elements. Disk-shaped specimens were prepared from a Ni-Cr alloy (Ni: 61 wt%, Cr: 26 wt%, Mo: 11 wt%, Si: 1.5 wt%, Fe, Ce, Al, and Co alloy (group N) and 50% new/50% recast alloy (group R). After the immersion of the specimens in both NaCl (pH 4) and artificial saliva (pH 6.7) for 3, 7, 14, 30, and 60 days, the release of ions was determined by using atomic absorption spectrometry. Data were analyzed with a 3-way ANOVA (α=.001). The release of Ni was significantly affected by the immersion period, of Ni and Cr by the alloy and media (Palloy (Palloy in artificial saliva was 109.71 for Ni, 6.49 for Cr, 223.22 for Fe, and 29.90 μg/L for Co. The release of Co in NaCl was below the detection limit in both groups. The release of Ni in NaCl and artificial saliva increased with the length of the immersion period in both groups. The release of Cr and Fe was higher in artificial saliva than in NaCl in group R, regardless of the immersion period. The release of Co in NaCl was below the detection limit in both groups. Copyright © 2014 The Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

X-ray study of rapidly cooled ribbons of Al-Cr-Zr and Al-Ni-Y-Cr-Zr alloys

International Nuclear Information System (INIS)

Betsofen, S.Ya.; Osintsev, O.E.; Lutsenko, A.N.; Konkevich, V.Yu.

2002-01-01

One investigated into phase composition, lattice spacing and structure of rapidly cooled 25-200 μm gauge strips made of Al-4,1Cr-3,2Zr and Al-1,5Cr-1,5Zr-4Ni-3Y alloys, wt. %, produced by melt spinning to a water-cooled copper disk. In Al-4,1Cr-3,2Zr alloy one detected intermetallic phases: Al 3 Zr and two Al 86 Cr 14 composition icosahedral phases apart from aluminium solid solution with 4.040-4.043 A lattice spacing. In Al-1,5Cr-1,5Zr-4Ni-3Y alloy one identified two Al 86 Cr 14 icosahedral phases and two AlNiY and Al 3 Y yttrium-containing ones, lattice spacing of aluminium solid solution was equal to 4.052-4.053 A [ru

Preliminary Analysis of the General Performance and Mechanical Behavior of Irradiated FeCrAl Base Alloys and Weldments

Energy Technology Data Exchange (ETDEWEB)

Gussev, Maxim N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Briggs, Samuel A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2016-09-30

The iron-based, iron-chromium-aluminum (FeCrAl) alloys are promising, robust materials for deployment in current and future nuclear power plants. This class of alloys demonstrates excellent performance in a range of environments and conditions, including high-temperature steam (>1000°C). Furthermore, these alloys have the potential to have prolonged survival under loss-of-coolant accident (LOCA) conditions compared to the more traditional cladding materials that are either Zr-based alloys or austenitic steels. However, one of the issues associated with FeCrAl alloys is cracking during welding. The present project investigates the possibility of mitigating welding-induced cracking via alloying and precise structure control of the weldments; in the frame work of the project, several advanced alloys were developed and are being investigated prior to and after neutron irradiation to provide insight into the radiation tolerance and mechanical performance of the weldments. The present report provides preliminary results on the post-irradiation characterization and mechanical tests performed during United States Fiscal Year (FY) 2016. Chapter 1 provides a general introduction, and Chapter 2 describes the alloy compositions, welding procedure, specimen geometry and manufacturing parameters. Also, a brief discussion of the irradiation at the High Flux Isotope Reactor (HFIR) is provided. Chapter 3 is devoted to the analysis of mechanical tests performed at the hot cell facility; tensile curves and mechanical properties are discussed in detail focusing on the irradiation temperature. Limited fractography results are also presented and analyzed. The discussion highlights the limitations of the testing within a hot cell. Chapter 4 underlines the advantages of in-situ testing and discusses the preliminary results obtained with newly developed miniature specimens. Specimens were moved to the Low Activation Materials Development and Analysis (LAMDA) laboratory and prepared for

Phase separation process in FeCr alloys studied by neutron small angle scattering

International Nuclear Information System (INIS)

Furusaka, Michihiro; Ishikawa, Yoshikazu; Yamaguchi, Sadae; Fujino, Yutaka.

1986-01-01

The very early stage as well as late stage of phase separation process in FeCr alloys (Fe-20, 30, 40, 60 at%Cr) have been studied by pulsed cold neutron small angle scattering instrument (SAN). At the early stage, scattering intensity I(q) obeys q -2 dependence at the high q side of the scattering function. The results are in accord with the theory of Langer et al. which takes into account nonlinear and thermal fluctuations effects. At the late stage where I(q) shows q -4 dependence, a dynamical scaling law holds, while it is not the case for the earlier stage. Phase diagram of FeCr system is also determined by critical scattering measurements. (author)

Development of process route for the production of Fe-0.12C-9CR-2W-0.35Y2O3 ODS alloy tubing for Indian FBR application

International Nuclear Information System (INIS)

Lakshminarayana, B.; Tonpe, S.; Jha, S.K.; Kapoor, Komal; Dubey, A.K.; Gurunadh, J.; Surender, A.; Deshpande, K.V.K.; Maity, P.K.

2011-01-01

In the wake of Nuclear Renaissance, India is playing key role in generation of clean and green Nuclear Energy. It has entered into its second stage Nuclear Power Program on commercial scale with the commencement of construction of 500 MWe Prototype Fast Breeder Reactor (PFBR) at Kalpakkam. Nuclear Fuel Complex (NFC), Hyderabad is playing a crucial role in the manufacture of all the critical sub-assemblies in SS (D9) grade materials for this reactor. The SS(D9) material with controlled cold work is having very good void swelling resistance and high temperature properties, which can sustain fluence of 100 dpa. The paper covers the manufacturing process and characterization of the ODS tubes for fuel clad application. Manufacturing of 9 Cr 2W Y 2 O 3 - ODS martensitic steel fuel cladding tube has been taken up in Nuclear Fuel Complex, Hyderabad with mechanical alloying followed by MS canning of mechanically alloyed powder, upsetting and hot extrusion and subsequently thermo mechanical process. Manufacturing technology of ODS steel tube is critical with respect its chemical composition, dimensional tolerances, Y 2 O 3 particle size and its distribution and achievement of mechanical properties with proper combination of cold working and heat treatment. The paper covers the manufacturing process and characterization of the ODS tubes for fuel clad application. Manufacturing process for the production of ODS alloy (9 Cr 2W Y 2 O 3 - ODS) has been optimized for mass scale production at NFC

Characterization of precipitates in nano structured 14% Cr ODS alloys for fusion application

International Nuclear Information System (INIS)

He, P.; Klimenkov, M.; Lindau, R.; Möslang, A.

2012-01-01

Highlights: ► We examine Ti influence on microstructure and mechanical properties of ODS steels. ► Ti addition leads to bimodal grain size distribution. ► The formation of Ti oxide and Y–Ti–O particles is observed in Ti-containing steels. ► The best nanoparticle refinement and tensile strength are obtained with 0.3% Ti. ► Ti exhibits adverse effect on the Charpy impact property. - Abstract: Oxide dispersion strengthened (ODS) reduced activation ferritic (RAF) steels, have been considered as promising materials for application in fusion power reactors up to about 750 °C. Four ODS RAF steels, with compositions of Fe–13.5Cr–2W–(0–0.2–0.3–0.4)Ti–0.3Y 2 O 3 (in wt.%) were produced by powder metallurgy technique. For the different Ti-contents, the correlation between microstructure and mechanical properties was analyzed by means of scanning electron microscope (SEM) and transmission electron microscope (TEM) equipped with energy- dispersive X-ray spectrometer (EDX) and electron energy loss spectrometer (EELS). A bimodal grain size distribution was observed in all as-hipped Ti-containing ODS alloys. These alloys consisted of coarse grains typical ranging from 1 μm to 8 μm and fine grains well below 1 μm in diameter. The addition of Ti resulted in the formation of spherical Ti oxides rather than Cr oxides owing to the stronger affinity of Ti. The influence of Ti on particle size refinement was striking and the optimum effect was obtained when adding 0.3% Ti. Generally the hardness increased consistently with increasing in Ti content. The ODS alloying with 0.3% Ti exhibit the highest strength due to the optimum refinement of mean ODS particle size.

Structural and magnetic study of mechanically deformed Fe rich FeAlSi ternary alloys

International Nuclear Information System (INIS)

Legarra, E.; Apiñaniz, E.; Plazaola, F.

2012-01-01

Highlights: ► Addition of Si to binary Fe–Al alloys makes the disordering more difficult. ► Si addition opposes the large volume increase found in FeAl alloys with deformation. ► Disordering induces a redistribution of non-ferrous atoms around Fe atoms in Fe 75 Al 25−x Si x and Fe 70 Al 30−x Si x . ► Addition of Si to binary Fe 75 Al 25 and Fe 70 Al 30 alloys opposes the magnetic behavior induced by Al in the magnetism of Fe. ► Si inhibits the para-ferro transition found in Fe 60 Al 40 alloy with disordering. - Abstract: In this work we study systematically the influence of different Al/Si ratios on the magnetic and structural properties of mechanically disordered powder Fe 75 Al 25−x Si x , Fe 70 Al 30−x Si x and Fe 60 Al 40−x Si x alloys by means of Mössbauer spectroscopy, X-ray diffraction and magnetic measurements. In order to obtain different stages of disorder the alloys were deformed by different methods: crushing induction melted alloys and ball milling annealed (ordered) alloys using different number of balls and speed. X-ray and Mössbauer data show that mechanical deformation induces the disordered A2 structure in these alloys. The results indicate that addition of Si to binary Fe–Al alloys makes the disordering more difficult. In addition, X-ray diffraction patterns show that the normalized lattice parameter variation of the disordered alloys of each composition decreases monotonically with Si content, indicating clearly that Si addition opposes the large volume increase found in FeAl alloys with deformation. The study of the hyperfine fields indicates that there is a redistribution of non-ferrous atoms around Fe atoms with the disordering; indeed, there is an inversion of the behavior of the hyperfine field of the Fe atoms. On the other hand, the magnetic measurements indicate that addition of Si to binary Fe 75 Al 25 and Fe 70 Al 30 alloys opposes the magnetic behavior induced by Al in the magnetism of Fe.

Scanning electron microscopy and X-ray photoelectron studies of high temperature oxidation mechanism of a Fe-Cr-Al alloy; Etude par microscopie electronique a balayage et spectroscopie de photoelectrons des mecanismes d'oxydation a haute temperature d'un alliage Fe-Cr-Al

Energy Technology Data Exchange (ETDEWEB)

Delaunay, F.; Berthier, C.; Lameille, J.M. [CEA Saclay, Dept. d' Entreposage et de Stockage des Dechets (DCC/DPE/SPCP), 91 - Gif-sur-Yvette (France)

2000-07-01

The lifetime of high temperature materials is strongly dependent on their resistance to high temperature oxidation. Hence the technical applications of these materials require the formation of a protective, slow growing oxide scale. The efficiency of Cr{sub 2}O{sub 3}- forming alloys above 1100 deg C is limited because Cr{sub 2}O{sub 3} reacts with oxygen to form volatile CrO{sub 3}. It is known that doping alloys with small additions (< 0.1 wt %) can improve mechanical properties and/or alloy oxidation resistance. Fe{sub 20}Cr{sub 5}Al based alloys form protective scale of alumina with slow growth rates at temperatures above 1000 deg C. The alloy composition is given in Table 1. Various techniques have been used to determine the scale morphology, structure and composition of oxide scale, including Scanning Electron Microscopy coupled with Energy Dispersive X-ray Spectrometry, grazing incidence X-ray diffraction, and XPS. During heat treatment at 1150 C, ranging from 5 minutes to 24 hours, a parabolic regime is observed, leading to a protective layer against oxidation. The oxide scale structure mainly consists of thermodynamically stable {alpha}-Al{sub 2}O{sub 3}. After 1 hour, (Mg{sub 1-X}Fe{sub X})Al{sub 2}O{sub 4} appears and increases with treatment time. After 5 minutes at 1150 deg C, X ray maps indicating the location of the elements in the oxide scale were prepared with SEM-EDS. Figure 2 shows that the oxide scale mainly consists of alumina. The secondary electron image shows little islands consisting of yttrium and zirconium on the oxide scale. For longer oxidation time, I hour, XPS results reveal chemical species like Al{sub 2}O{sub 3}),Ti(IV) (TiO{sub 2}), Cr(III) that yttrium and zirconium are not detected. After 24 hours, scale thickness is about 2 {mu}m. Small islands of yttrium and zirconium (and to a lesser degree titanium) are still present. In Figure 4, magnesium and titanium are located on the alumina scale. X-ray maps on cross-sections in Figure

Effects of anodic passivation on the constitution, stability and resistance to corrosion of passive film formed on an Fe-24Mn-4Al-5Cr alloy

International Nuclear Information System (INIS)

Zhang, Y.S.; Zhu, X.M.; Liu, M.; Che, R.X.

2004-01-01

The effects of anodic aging time and potential on the corrosion resistance, stability and constitution of the passive film formed on an Fe-24Mn-4Al-5Cr alloy in 50% HNO 3 solution were studied by using combined electrochemical measurements and Auger electron spectroscopic (AES)/X-ray photoelectron spectroscopic (XPS) analysis. In the anodic passive region, prolonged anodic aging time or increased passivating potential can induce better protective and stable properties of the passive film and better resistance to corrosion. With increasing aging time from 15 min to 5 h, the time required for the potential decay from the passive to active state increases from about 300 up to above 12,000 s, and the corrosion resistance in 1 mol l -1 Na 2 SO 4 solution of Fe-24Mn-4Al-5Cr alloy, characterized by polarization curves, is superior to that of Fe-13% Cr-0.1% C stainless steel. AES and XPS analyses of the aging passive film show that these improvements of properties are related to modifications of the passive layer with time. The increase of resistance to corrosion is attributed to Al 2 O 3 and Cr 2 O 3 enrichment and oxides of Fe and Mn depletion in the passive film and a thickening of the effective barrier layer of oxides

Determination of localized magnetic moments in Fe-Cr-Al alloys and the electron structure

International Nuclear Information System (INIS)

Blau, W.

1977-01-01

The localized magnetic moments of Fe and Cr are determined by combination of saturation magnetization measurements and magnetic diffuse scattering. Power series characterizing the interactions between the different kinds of atoms in the alloys are chosen to describe the concentration dependence of the magnetic moments. The different terms are discussed on the basis of band structure models valid for dilute alloys taking into account their modification by impurity interactions. (author)

Microstructural Evolution of AlCoCrFeNiSi High-Entropy Alloy Powder during Mechanical Alloying and Its Coating Performance.

Science.gov (United States)

Tian, Lihui; Fu, Ming; Xiong, Wei

2018-02-23

High-entropy alloys (HEAs) are promising structural materials due to their excellent comprehensive performances. The use of mechanically alloyed powders to deposit HEA coatings through atmospheric plasma spraying (APS) is an effective approach that can broaden the application areas of the HEAs. In this paper, a ductility-brittleness AlCoCrFeNiSi system was chosen as an object of study, and the detailed evolution of the surface morphology, particle size distribution, and microstructure of the powder during mechanical alloying was investigated. An AlCoCrFeNiSi HEA coating was deposited using powder milled for 10 h, which can be used as an ideal feedstock for APS. The surface morphology, microstructure, microhardness, and wear behavior of the coating at room temperature were investigated. The results showed that as the milling time increased, the particle size first increased, and then decreased. At the milling time of 10 h, simple body-centered cubic (BCC) and face-centered cubic (FCC) solid solution phases were formed. After spraying, the lamellar structure inside a single particle disappeared. An ordered BCC phase was detected, and the diffraction peaks of the Si element also disappeared, which indicates that phase transformation occurred during plasma spraying. A transmission electron microscopy analysis showed that nanometer crystalline grains with a grain size of about 30 nm existed in the APS coating. For the coating, an average microhardness of 612 ± 41 HV was obtained. Adhesive wear, tribo-oxidation wear, and slight abrasion wear took place during the wear test. The coating showed good wear resistance, with a volume wear rate of 0.38 ± 0.08 × 10 -4 mm³·N -1 ·m -1 , which makes it a promising coating for use in abrasive environments.

Synthesis Of NiCrAlC alloys by mechanical alloying

International Nuclear Information System (INIS)

Silva, A.K.; Pereira, J.I.; Vurobi Junior, S.; Cintho, O.M.

2010-01-01

The purpose of the present paper is the synthesis of nickel alloys (NiCrAlC), which has been proposed like a economic alternative to the Stellite family Co alloys using mechanical alloying, followed by sintering heat treatment of milled material. The NiCrAlC alloys consist of a chromium carbides dispersion in a Ni 3 Al intermetallic matrix, that is easily synthesized by mechanical alloying. The use of mechanical alloying enables higher carbides sizes and distribution control in the matrix during sintering. We are also investigated the compaction of the processed materials by compressibility curves. The milling products were characterized by X-ray diffraction, and the end product was featured by conventional metallography and scanning electronic microscopy (SEM), that enabled the identification of desired phases, beyond microhardness test, which has been shown comparable to alloys manufactured by fusion after heat treating. (author)

Magnetic properties of point defect interaction with impurity atoms in Fe-Cr alloys

Science.gov (United States)

Nguyen-Manh, D.; Lavrentiev, M. Yu.; Dudarev, S. L.

2009-04-01

An integrated ab initio and statistical Monte Carlo investigation has been recently carried out to model the thermodynamic and kinetic properties of Fe-Cr alloys. We found that the conventional Fe-Cr phase diagram is not adequate at low temperature region where the magnetic contribution to the free energy plays an important role in the prediction of an ordered Fe 15Cr phase and its negative enthalpy of formation. The origin of the anomalous thermodynamic and magnetic properties of Fe-Cr alloys can be understood using a tight-binding Stoner model combined with the charge neutrality condition. We investigate the environmental dependence of magnetic moment distributions for various self-interstitial atom dumbbells configurations using spin density maps found using density functional theory calculations. The mixed dumbbell Fe-Cr and Fe-Mn binding energies are found to be positive due to magnetic interactions. Finally, we discuss the relationship between the migration energy of vacancy in Fe-Cr alloys and magnetism at the saddle point configuration.

Partial amorphization of an α-FeCr alloy by ball-milling

International Nuclear Information System (INIS)

Loureiro, J. M.; Costa, B. F. O.; Caer, G. Le; Delcroix, P.

2008-01-01

The structural changes of near-equiatomic α-FeCr alloys, ground in a vibratory mill in vacuum and in argon, were followed as a function of milling time. An amorphous phase forms in both cases but at a much faster rate when milling in argon than when milling in vacuum. Amorphisation by ball-milling of α-FeCr alloys is deduced to be an intrinsic phenomenon which is however speeded-up by oxygen. The amorphous phase crystallizes into a bcc Cr-rich phase and a bcc Fe-rich phase when annealed for short times.

Development of an EAM potential for simulation of radiation damage in Fe-Cr alloys

International Nuclear Information System (INIS)

Wallenius, J.; Abrikosov, I.A.; Chakarova, R.; Lagerstedt, C.; Malerba, L.; Olsson, P.; Pontikis, V.; Sandberg, N.; Terentyev, D.

2004-01-01

We have developed a set of EAM potentials for simulation of Fe-Cr alloys. By relaxing the requirement of reproducing the pressure-volume relation at short distances and by fitting to the thermal expansion coefficients of Fe and Cr, stability of the self-interstitial could be obtained. For Cr, properties of the paramagnetic state were applied, providing a positive Cauchy pressure. Mixed Fe-Cr pair potentials were fitted to the calculated mixing enthalpy of ferromagnetic Fe-Cr. Simulation of thermal ageing in Fe-Cr alloys using the Fe-20Cr potential exhibited pronounced Cr-precipitation for temperatures below 900 K, a feature not observed at any temperature using a potential fitted to the mixing enthalpy of Fe-5Cr

On the Correlation between Morphology of alpha and Its Crystallographic Orientation Relationship with TiB and Beta in Boron Containing Ti-5Al-5Mo-5V-3Cr-0.5Fe Alloy (Preprint)

Science.gov (United States)

2012-01-01

orientation microscopy studies on a boron containing version of the commercial Ti- 5Al-5Mo-5V-3Cr-0.5Fe ( Ti5553 ) alloy. 15. SUBJECT TERMS Ti5553 ...of the commercial Ti-5Al-5Mo-5V-3Cr-0.5Fe ( Ti5553 ) alloy. Keywords: Ti5553 , TiB, EBSD, crystallography, orientation relationship. Paper There has...absence of orientation relationships between the α, β and TiB phases, on the morphology of α nucleating from TiB in the Ti5553 alloy.. The base

Magnetic features of Fe-Cr-Co alloys with tailoring chromium content fabricated by spark plasma sintering

International Nuclear Information System (INIS)

Rastabi, Reza Amini; Ghasemi, Ali; Tavoosi, Majid; Ramazani, Mazaher

2017-01-01

Structural and magnetic characterization of Fe-Cr-Co alloys during milling, annealing and consolidation processes was the goal of this study. In this regards, different powder mixtures of Fe 80−x Cr x Co 20 (15≤x≤35) were mechanically milled in a planetary ball mill and then were consolidated by spark plasma sintering (SPS). The produced samples were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM) and vibrating sample magnetometer (VSM). According to achieved results, the structure of as-milled samples in different compositions consists of single α phase solid solution with coercivity and saturation of magnetization in the range of 110–200 Oe and 150–220 emu/g, respectively. The magnetic properties of consolidated samples depend on the kinds of formed precipitates in microstructure and the maximum values of coercive force and saturation of magnetization obtained in Fe 55 Cr 25 Co 20 magnetic (with single α phase) alloy were 107 Oe and Ms 172 emu/g, respectively. In fact, the formation of non-magnetic σ and γ phases has a destructive effect on magnetic properties of consolidated samples with higher Cr content. Since such magnet requires less cobalt, and contains similar magnetic feature with superior ductility compare to the AlNiCo 5, it could be considered as a promising candidate for employing instead of AlNiCo 5. - Highlights: • Milled samples consist of single phase α-solid solution. • Saturation of magnetization of Fe 65 Cr 15 Co 20 reached to 172 emu/g. • Fe 65 Cr 15 Co 20 alloy is the suitable composition fabricated by SPS.

Microstructural origins of high strength and high ductility in an AlCoCrFeNi2.1 eutectic high-entropy alloy

International Nuclear Information System (INIS)

Gao, Xuzhou; Lu, Yiping; Zhang, Bo; Liang, Ningning; Wu, Guanzhong; Sha, Gang; Liu, Jizi; Zhao, Yonghao

2017-01-01

Recent studies indicate that eutectic high-entropy alloys can simultaneously possess high strength and high ductility, which have potential applications in industrial fields. Nevertheless, microstructural origins of the excellent strength–ductility combination remain unclear. In this study, an AlCoCrFeNi 2.1 eutectic high-entropy alloy was prepared with face-centered cubic (FCC)(L1 2 )/body-centered-cubic (BCC)(B2) modulated lamellar structures and a remarkable combination of ultimate tensile strength (1351 MPa) and ductility (15.4%) using the classical casting technique. Post-deformation transmission electron microscopy revealed that the FCC(L1 2 ) phase was deformed in a matter of planar dislocation slip, with a slip system of {111} <110>, and stacking faults due to low stacking fault energy. Due to extreme solute drag, high densities of dislocations are distributed homogeneously at {111} slip plane. In the BCC(B2) phase, some dislocations exist on two {110} slip bands. The atom probe tomography analysis revealed a high density of Cr-enriched nano-precipitates, which strengthened the BCC(B2) phase by Orowan mechanisms. Fracture surface observation revealed a ductile fracture in the FCC(L1 2 ) phase and a brittle-like fracture in the BCC(B2) lamella. The underlying mechanism for the high strength and high ductility of AlCoCrFeNi 2.1 eutectic high-entropy alloy was finally analyzed based on the coupling between the ductile FCC(L1 2 ) and brittle BCC(B2) phases.

Laser alloyed Al-Ni-Fe coatings

CSIR Research Space (South Africa)

Pityana, SL

2008-10-01

Full Text Available The aim of this work was to produce crack-free thin surface layers consisting of binary (Al-Ni, Al-Fe) and ternary (Al-Ni-Fe) intermetallic phases by means of a high power laser beam. The laser surface alloying was carried out by melting Fe and Ni...

Characterization of Nano Sized Microstructures in Fe and Ni Base ODS Alloys Using Small Angle Neutron Scattering

International Nuclear Information System (INIS)

Han, Young-Soo; Jang, Jin-Sung; Mao, Xiaodong

2015-01-01

Ferritic ODS(Oxide-dispersion-strengthened) alloy is known as a primary candidate material of the cladding tubes of a sodium fast reactor (SFR) in the Generation IV research program. In ODS alloy, the major contribution to the enhanced high-temperature mechanical property comes from the existence of nano-sized oxide precipitates, which act as obstacles to the movement of dislocations. In addition for the extremely high temperature application(>950 .deg. C) of future nuclear system, Ni base ODS alloys are considered as candidate materials. Therefore the characterization of nano-sized microstructures is important for determining the mechanical properties of the material. Small angle neutron scattering (SANS) technique non-destructively probes structures in materials at the nano-meter length of scale (1 - 1000 nm) and has been a very powerful tool in a variety of scientific/engineering research areas. In this study, nano-sized microstructures were quantitatively analyzed by small angle neutron scattering. Quantitative microstructural information on nanosized oxide in ODS alloys was obtained from SANS data. The effects of the thermo mechanical treatment on the size and volume fraction of nano-sized oxides were analyzed. For 12Cr ODS alloy, the experimental A-ratio is two-times larger than the theoretical A-ratio., and this result is considered to be due to the imperfections included in YTaO 4 . For Ni base ODS alloy, the volume fraction of the mid-sized particles (- 30 nm) increases rapidly as hot extrusion temperature decreases

Solid-state reactions during mechanical alloying of ternary Fe-Al-X (X=Ni, Mn, Cu, Ti, Cr, B, Si) systems: A review

Science.gov (United States)

Hadef, Fatma

2016-12-01

The last decade has witnessed an intensive research in the field of nanocrystalline materials due to their enhanced properties. A lot of processing techniques were developed in order to synthesis these novel materials, among them mechanical alloying or high-energy ball milling. In fact, mechanical alloying is one of the most common operations in the processing of solids. It can be used to quickly and easily synthesize a variety of technologically useful materials which are very difficult to manufacture by other techniques. One advantage of MA over many other techniques is that is a solid state technique and consequently problems associated with melting and solidification are bypassed. Special attention is being paid to the synthesis of alloys through reactions mainly occurring in solid state in many metallic ternary Fe-Al-X systems, in order to improve mainly Fe-Al structural and mechanical properties. The results show that nanocrystallization is the common result occurring in all systems during MA process. The aim of this work is to illustrate the uniqueness of MA process to induce phase transformation in metallic Fe-Al-X (X=Ni, Mn, Cu, Ti, Cr, B, Si) systems.

Effect of Fe, Ni, and Cr on the corrosion behaviour of hyper-eutectic Al-Si automotive alloy under different pH conditions

Directory of Open Access Journals (Sweden)

Mohammad Salim Kaiser

2018-05-01

Full Text Available Effect of Fe, Ni and Cr on the corrosion behaviour of hyper-eutectic Al-Si automotive alloy was studied. The test of corrosion behaviour at different environmental pH 1, 3, 5, 7, 9, 11 and 13 was performed using conventional gravimetric measurements and complemented by resistivity, optical micrograph, scanning electron microscopy (SEM and X-ray analyser (EDX investigations. The highest corrosion rate was observed at pH 13 followed by pH 1, while in the pH range of 3.0 to 11, there is a high protection of surface due to formation of stable surface oxide film. The highest corrosion rate at pH 13 is due to presence of sodium hydroxide in the solution in which the surface oxide film is soluble. At pH 1, however, high corrosion rate can be attributed to dissolution of Al due to the surface attack by aggressive chloride ions. Presence of Fe, Ni and Cr in hyper-eutectic Al-Si automotive alloy has significant effect on the corrosion rate at both environmental pH values. Resistivity of alloy surfaces initially decreases at pH 1 and pH 13 due to formation of thin films. The SEM images of corroded samples immersed in pH 1 solution clearly show pores due to uniform degradation of the alloy. In pH 13 solution, however, the corrosion layer looks more packed and impermeable.

Pack cementation diffusion coatings for Fe-base and refractory alloys. Final report

Energy Technology Data Exchange (ETDEWEB)

Rapp, R.A. [Ohio State Univ., Columbus, OH (United States). Dept. of Materials Science and Engineering

1998-03-10

With the aid of computer-assisted calculations of the equilibrium vapor pressures in halide-activated cementation packs, processing conditions have been identified and experimentally verified for the codeposition of two or more alloying elements in a diffusion coating on a variety of steels and refractory metal alloys. A new comprehensive theory to treat the multi-component thermodynamic equilibria in the gas phase for several coexisting solid phases was developed and used. Many different processes to deposit various types of coatings on several types of steels were developed: Cr-Si codeposition for low- or medium-carbon steels, Cr-Al codeposition on low-carbon steels to yield either a Kanthal-type composition (Fe-25Cr-4Al in wt.%) or else a (Fe, Cr){sub 3}Al surface composition. An Fe{sub 3}Al substrate was aluminized to achieve an FeAl surface composition, and boron was also added to ductilize the coating. The developmental Cr-lean ORNL alloys with exceptional creep resistance were Cr-Al coated to achieve excellent oxidation resistance. Alloy wires of Ni-base were aluminized to provide an average composition of Ni{sub 3}Al for use as welding rods. Several different refractory metal alloys based on Cr-Cr{sub 2}Nb have been silicided, also with germanium additions, to provide excellent oxidation resistance. A couple of developmental Cr-Zr alloys were similarly coated and tested.

Bulk and surface properties of liquid Al-Cr and Cr-Ni alloys

International Nuclear Information System (INIS)

Novakovic, R

2011-01-01

The energetics of mixing and structural arrangement in liquid Al-Cr and Cr-Ni alloys has been analysed through the study of surface properties (surface tension and surface segregation), dynamic properties (chemical diffusion) and microscopic functions (concentration fluctuations in the long-wavelength limit and chemical short-range order parameter) in the framework of statistical mechanical theory in conjunction with quasi-lattice theory. The Al-Cr phase diagram exhibits the existence of different intermetallic compounds in the solid state, while that of Cr-Ni is a simple eutectic-type phase diagram at high temperatures and includes the low-temperature peritectoid reaction in the range near a CrNi 2 composition. Accordingly, the mixing behaviour in Al-Cr and Cr-Ni alloy melts was studied using the complex formation model in the weak interaction approximation and by postulating Al 8 Cr 5 and CrNi 2 chemical complexes, respectively, as energetically favoured.

Bulk and surface properties of liquid Al-Cr and Cr-Ni alloys.

Science.gov (United States)

Novakovic, R

2011-06-15

The energetics of mixing and structural arrangement in liquid Al-Cr and Cr-Ni alloys has been analysed through the study of surface properties (surface tension and surface segregation), dynamic properties (chemical diffusion) and microscopic functions (concentration fluctuations in the long-wavelength limit and chemical short-range order parameter) in the framework of statistical mechanical theory in conjunction with quasi-lattice theory. The Al-Cr phase diagram exhibits the existence of different intermetallic compounds in the solid state, while that of Cr-Ni is a simple eutectic-type phase diagram at high temperatures and includes the low-temperature peritectoid reaction in the range near a CrNi(2) composition. Accordingly, the mixing behaviour in Al-Cr and Cr-Ni alloy melts was studied using the complex formation model in the weak interaction approximation and by postulating Al(8)Cr(5) and CrNi(2) chemical complexes, respectively, as energetically favoured.

Development of an EAM potential for simulation of radiation damage in Fe-Cr alloys

Energy Technology Data Exchange (ETDEWEB)

Wallenius, J.; Abrikosov, I.A.; Chakarova, R.; Lagerstedt, C. E-mail: christina@neutron.kth.se; Malerba, L.; Olsson, P.; Pontikis, V.; Sandberg, N.; Terentyev, D

2004-08-01

We have developed a set of EAM potentials for simulation of Fe-Cr alloys. By relaxing the requirement of reproducing the pressure-volume relation at short distances and by fitting to the thermal expansion coefficients of Fe and Cr, stability of the <1 1 0> self-interstitial could be obtained. For Cr, properties of the paramagnetic state were applied, providing a positive Cauchy pressure. Mixed Fe-Cr pair potentials were fitted to the calculated mixing enthalpy of ferromagnetic Fe-Cr. Simulation of thermal ageing in Fe-Cr alloys using the Fe-20Cr potential exhibited pronounced Cr-precipitation for temperatures below 900 K, a feature not observed at any temperature using a potential fitted to the mixing enthalpy of Fe-5Cr.

On the phase evolution of AlCoCrCuFeMnSix high entropy alloys prepared by mechanical alloying and arc melting route

Science.gov (United States)

Kumar, Anil; Chopkar, Manoj

2018-05-01

Effect of Si addition on phase formation of AlCoCrCuFeMnSix (x=0, 0.3, 0.6 and 0.9) high entropy alloy have been investigated in this work. The alloys are prepared by mechanical alloying and vacuum arc melting technique. The X-ray diffraction results reveals the formation of mixture of face centered and body centered cubic solid solution phases in milled powders. The addition of Si favours body centered cubic structure formation during milling process. Whereas, after melting the milled powders, body centered phases formed during milling is partial transformed into sigma phases. XRD results were also correlated with the SEM elemental mapping of as casted samples. Addition of Si favours σ phase formation in the as cast samples.

Diffusion of 51Cr along high-diffusivity paths in Ni-Fe alloys

International Nuclear Information System (INIS)

Cermak, J.

1990-01-01

Penetration profiles of 51 Cr in polycrystalline alloys Ni-xFe (x = 0, 20, 40, and 60 wt.% Fe) after diffusion anneals at temperatures between 693 and 1473 K are studied. Sectioning of diffusion zones of samples annealed above 858 K is carried out by grinding, at lower temperatures by DC glow discharge sputtering. The concentration of 51 Cr in depth x is assumed to be proportional to relative radioactivity of individual sections. With help of volume and pipe self-diffusion data taken from literature, the temperature dependence of product P = δD g (δ and D g are grain boundary width and grain boundary diffusion coefficient, respectively) is obtained: P = (2.68 - 0.88 +1.3 ) x 10 -11 exp [-(221.3 ± 3.0) kJ/mol/RT]m 3 /s. This result agrees well with the previous measurements of 51 Cr diffusivity in Fe-18 Cr-12 Ni and Fe-21 Cr-31 Ni. It indicates that the mean chemical composition of Fe-Cr-Ni ternary alloys is not a dominant factor affecting the grain boundary diffusivity of Cr in these alloys. (author)

Oxidation performance of a Fe-13Cr alloy with additions of rare earth elements

International Nuclear Information System (INIS)

Martinez-Villafane, A.; Chacon-Nava, J.G.; Gaona-Tiburcio, C.; Almeraya-Calderon, F.; Dominguez-Patino, G.; Gonzalez-Rodriguez, J.G.

2003-01-01

The influence of rare earth elements (REE's) i.e. Neodymium (Nd) and Praseodymium (Pr) on the oxidation behavior of a Fe-13Cr alloy has been studied, and its role on the oxidation rate and oxide morphology and formation is discussed. Specimens were isothermally oxidized in oxygen at 800 deg. C for 24 h. It was found that a small addition (≤0.03 wt.%) of either Nd or Pr, reduced the oxidation rate of the Fe-13Cr base alloy. Moreover, the simultaneous addition of both elements to the alloy produced a dramatic reduction in the oxidation kinetics. Analysis by scanning electronic microscope (SEM) revealed that the morphology of oxides formed on Fe-13Cr specimens with and without REE's specimens was very different. In fact, a fine-grained oxide morphology was observed for alloys with REE's addition. For these alloys only, chromium enrichment at the metal/scale interface was observed. From transmission electronic microscope (TEM) analysis, it was found the following: at the early stages of oxide formation, after 0.25 h, Cr 2 O 3 , Fe 3 O 4 , α-Fe 2 O 3 and γ-Fe 2 O 3 were formed; at 6 h, Cr 2 O 3 , FeCr 2 O 4 and α-Fe 2 O 3 were identified and, for exposure times greater than 6 h, Cr 2 O 3 , α-Fe 2 O 3 and a spinel which was presumably transformed into a solid solution (Fe 2 O 3 ·Cr 2 O 3 ) were found

Secondary phases in Al_xCoCrFeNi high-entropy alloys: An in-situ TEM heating study and thermodynamic appraisal

International Nuclear Information System (INIS)

Rao, J. C.

2017-01-01

Secondary phases, either introduced by alloying or heat treatment, are commonly present in most high-entropy alloys (HEAs). Understanding the formation of secondary phases at high temperatures, and their effect on mechanical properties, is a critical issue that is undertaken in the present paper, using the Al_xCoCrFeNi (x = 0.3, 0.5, and 0.7) as a model alloy. The in-situ transmission-electron-microscopy (TEM) heating observation, an atom-probe-tomography (APT) study for the reference starting materials (Al_0_._3 and Al_0_._5 alloys), and thermodynamic calculations for all three alloys, are performed to investigate (1) the aluminum effect on the secondary-phase fractions, (2) the annealing-twinning formation in the face-centered-cubic (FCC) matrix, (3) the strengthening effect of the secondary ordered body-centered-cubic (B2) phase, and (4) the nucleation path of the σ secondary phase thoroughly. Finally, the present work will substantially optimize the alloy design of HEAs and facilitate applications of HEAs to a wide temperature range.

Oxidation behavior of Al/Cr coating on Ti2AlNb alloy at 900 °C

Science.gov (United States)

Yang, Zhengang; Liang, Wenping; Miao, Qiang; Chen, Bowen; Ding, Zheng; Roy, Nipon

2018-04-01

In this paper, the Al/Cr coating was fabricated on the surface of Ti2AlNb alloy via rf magnetron sputtering and double glow treatment to enhance oxidation resistance. The protective coating with an outer layer of Al and inner layer of Cr has great bonding strength due to the in-diffusion of Cr and the inter-diffusion between Al and Cr to form Al-Cr alloyed layer which has great hardness. Acoustic emission curve which was detected via WS-2005 scratch tester indicates the bonding strength between Al/Cr coating and substrate is great. Morphology of Ti2AlNb alloy with Al/Cr coating after scratch test shows that the scratch is smooth without disbanding, and the depth and breadth of scratch are changed uniformly. The mass change was reduced after oxidation test due to the Al/Cr protective coating. Isothermal oxidation test at 900 °C was researched. Results indicate that Al/Cr coating provided oxidation resistance of Ti2AlNb alloy with prolonged air exposure at 900 °C. Al2O3 was detected by XRD patterns and SEM images, and was formed on the surface of Ti2AlNb alloy to protect substrate during oxidation test. A certain content of Cr is beneficial for the formation of Al2O3. Besides, Cr2O3 was produced under Al2O3 by outward diffusion of Cr to protect substrate sequentially, no cracks were discovered on Al/Cr protective coating. The process of Ti outward diffusion into surface was suppressive due to integration of Cr-Ti and Al-Ti intermetallics. A steady, adherent and continuous coated layer of Al/Cr on Ti2AlNb alloy increases oxidation resistance.

Effects of composition and heat treatments on the strength and ductility of Fe-Cr-Co alloys

International Nuclear Information System (INIS)

Kubarych, K.G.

1980-06-01

The relationship between the microstructure and mechanical properties of spinodally decomposed Fe-Cr-Co ductile permanent magnet alloys was investigated using transmission electron microscopy, electron diffraction, tensile testing, and Charpy impact testing. Isothermal aging and step aging of four alloys (Fe-28 wt % Cr-15 wt % Co, Fe-23 wt % Cr-15-wt % Co-5 wt % V, Fe-23 wt % Cr-15 wt % Co-3 wt % V-2 wt % Ti, and Fe-31 wt % Cr-23 % Co) resulted in decomposition into two phases, an Fe-Co rich (α 1 ) phase and a Cr rich (α 2 ) phase. The microstructural features of the decomposition products were consistent with those expected from a spinodal reaction and agree with the reported work on the Fe-Cr-Co system. An Fe-23 wt % Cr-15 wt % Co-5 wt % V alloy was found to have, among the four alloys, the best combinations of strength and ductility

Influence of atomic ordering on sigma phase precipitation of the Fe{sub 50}Cr{sub 50} alloy

Energy Technology Data Exchange (ETDEWEB)

Vélez, G.Y., E-mail: g.y.velezcastillo@gmail.com [Universidad del Valle, Departamento de Física, A.A. 25360 Cali (Colombia); Instituto de Física, Universidad Autónoma de San Luis Potosí, avenida Manuel Nava 6, zona universitaria, 78290 San Luis Potosí, SLP México (Mexico); Pérez Alcázar, G.A. [Universidad del Valle, Departamento de Física, A.A. 25360 Cali (Colombia)

2015-09-25

Highlights: • σ-FeCr phase can be delayed when α-FeCr phase is ordered. • The formation of σ phase is favored by concentration gradients of α phase. • We determine the iron occupation number of the five sites of σ-Fe{sub 50}Cr{sub 50}. - Abstract: In this work we report a study of the kinetic of the formation of the σ-Fe{sub 50}Cr{sub 50} alloy which is obtained by heat treatment of α-FeCr samples with different atomic ordering. Two α-FeCr alloys were obtained, one by mechanical alloying and the other by arc-melting. Both alloys were heated at 925 K for 170 h and then quenched into ice water. Before heat treatment both alloys exhibit α-FeCr disordered structure with greater ferromagnetic behavior in the alloy obtained by mechanical alloying due to its higher atomic disorder. The sigma phase precipitation is influenced by the atomic ordering of the bcc samples: in the alloy obtained by mechanical alloying, the bcc phase is completely transformed into the σ phase; in the alloy obtained by melted the α–σ transformation is partial.

Solubility of sulfur in Fe-Cr-Ni alloys

International Nuclear Information System (INIS)

Bogolyubskij, S.D.; Petrova, E.F.; Rogov, A.I.; Shvartsman, L.A.

1979-01-01

The solubility of 35 S was determined in Fe-Cr-Ni alloys in the range of temperatures between 910 and 1050 deg C by the method of radiometric analysis. It was found that the solubility of sulfur increases with the concentration of chromium in alloys with 20% Ni

Microstructures of neutron-irradiated Fe-12Cr-XMn (X=15-30) ternary alloys

International Nuclear Information System (INIS)

Miyahara, K.; Hosoi, Y.; Garner, F.A.

1992-01-01

The objective of this effort is to determine the factors which control the stability of irradiated alloys proposed for reduced activation applications. The Fe-Cr-Mn alloy system is being studied as an alternative to the Fe-Cr-Ni system because of the need to reduce long-term radioactivation in fusion-power devices. In this study, four Fe-12Cr-XMn (X =15, 20, 25, 30 wt%) alloys were irradiated in the Fast Flux Test Facility to 20 dpa at 643K and 40 dpa at 679, 793, and 873K to investigate the influence of manganese content on void swelling and phase stability. The results confirm and expand the results of earlier studies that indicate that the Fe-Cr-Mn system is relatively unstable compared to that of the Fe-Cr-Ni system, with alpha and sigma phases forming as a consequence of thermal aging or high temperature irradiation

Magnetic features of Fe-Cr-Co alloys with tailoring chromium content fabricated by spark plasma sintering

Energy Technology Data Exchange (ETDEWEB)

Rastabi, Reza Amini; Ghasemi, Ali, E-mail: ali13912001@yahoo.com; Tavoosi, Majid; Ramazani, Mazaher

2017-03-15

Structural and magnetic characterization of Fe-Cr-Co alloys during milling, annealing and consolidation processes was the goal of this study. In this regards, different powder mixtures of Fe{sub 80−x}Cr{sub x}Co{sub 20} (15≤x≤35) were mechanically milled in a planetary ball mill and then were consolidated by spark plasma sintering (SPS). The produced samples were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM) and vibrating sample magnetometer (VSM). According to achieved results, the structure of as-milled samples in different compositions consists of single α phase solid solution with coercivity and saturation of magnetization in the range of 110–200 Oe and 150–220 emu/g, respectively. The magnetic properties of consolidated samples depend on the kinds of formed precipitates in microstructure and the maximum values of coercive force and saturation of magnetization obtained in Fe{sub 55}Cr{sub 25}Co{sub 20} magnetic (with single α phase) alloy were 107 Oe and Ms 172 emu/g, respectively. In fact, the formation of non-magnetic σ and γ phases has a destructive effect on magnetic properties of consolidated samples with higher Cr content. Since such magnet requires less cobalt, and contains similar magnetic feature with superior ductility compare to the AlNiCo 5, it could be considered as a promising candidate for employing instead of AlNiCo 5. - Highlights: • Milled samples consist of single phase α-solid solution. • Saturation of magnetization of Fe{sub 65}Cr{sub 15}Co{sub 20} reached to 172 emu/g. • Fe{sub 65}Cr{sub 15}Co{sub 20} alloy is the suitable composition fabricated by SPS.

Influence of a niobium coating on sulfidation resistance of FeCr and FeCrY alloys; Influencia de um revestimento de niobio sobre a resistencia a sulfetacao das ligas FeCr e FeCrY

Energy Technology Data Exchange (ETDEWEB)

Geribola, Gulherme Altomari

2014-07-01

Niobium and niobium based alloys are currently used in many industrial applications because they offer excellent resistance to degradation in various corrosive environments. These media include gaseous atmospheres at high temperatures such as those found in existing coal gasifying plants in power plants for energy generation. These atmospheres are complex gas mixtures that contain sulfur and oxygen, among other compounds. Sulphides are thermodynamically less stable, have lower melting points and often have larger deviations from stoichiometry compared to the corresponding oxides. Although there are studies regarding the use of refractory metals in high temperature sulphidizing atmospheres, the use of niobium compounds has not been adequately evaluated and there is very little studies available in the literature about its use as a protective coating. The aim of this study was to evaluate the effect of a niobium film, deposited by magnetron sputtering on the isothermal sulphidation behavior of Fe-20Cr and Fe-20Cr-1Y alloys. The sulphidation tests were carried out at 500, 600 and 700 deg C for 2h in H{sub 2}/2% H2S atmosphere. The sulphidation resistance was determined by mass gain per unit area. The sulphidation behavior of the coated and uncoated alloys was similar at 500 deg C, and none of the alloys scaled. At 700 deg C FeCr alloy scaled in the form of a fine powder, while the reaction product formed on the alloy FeCrY scaled in the form of plates. The effect of niobium became pronounced at 700 deg C. The reaction product layer formed on the coated alloy was thinner and more plastic than that formed on the uncoated alloy. The mass gain per unit area of the coated alloys decreased significantly and they did not scaled. (author)

Nanostructured Fe-Cr Alloys for Advanced Nuclear Energy Applications

Energy Technology Data Exchange (ETDEWEB)

Scattergood, Ronald O. [North Carolina State Univ., Raleigh, NC (United States)

2016-04-26

We have completed research on the grain-size stabilization of model nanostructured Fe14Cr base alloys at high temperatures by the addition of non-equilibrium solutes. Fe14Cr base alloys are representative for nuclear reactor applications. The neutron flux in a nuclear reactor will generate He atoms that coalesce to form He bubbles. These can lead to premature failure of the reactor components, limiting their lifetime and increasing the cost and capacity for power generation. In order to mitigate such failures, Fe14Cr base alloys have been processed to contain very small nano-size oxide particles (less than 10 nm in size) that trap He atoms and reduce bubble formation. Theoretical and experimental results indicate that the grain boundaries can also be very effective traps for He atoms and bubble formation. An optimum grain size will be less than 100 nm, ie., nanocrystalline alloys must be used. Powder metallurgy methods based on high-energy ball milling can produce Fe-Cr base nanocrystalline alloys that are suitable for nuclear energy applications. The problem with nanocrystalline alloys is that excess grain-boundary energy will cause grains to grow at higher temperatures and their propensity for He trapping will be lost. The nano-size oxide particles in current generation nuclear alloys provide some grain size stabilization by reducing grain-boundary mobility (Zener pinning – a kinetic effect). However the current mitigation strategy minimizing bubble formation is based primarily on He trapping by nano-size oxide particles. An alternate approach to nanoscale grain size stabilization has been proposed. This is based on the addition of small amounts of atoms that are large compared to the base alloy. At higher temperatures these will diffuse to the grain boundaries and will produce an equilibrium state for the grain size at higher temperatures (thermodynamic stabilization – an equilibrium effect). This would be preferred compared to a kinetic effect, which is not

Oxide Dispersion Strengthened Fe3Al-Based Alloy Tubes: Application Specific Development for the Power Generation Industry

Energy Technology Data Exchange (ETDEWEB)

Kad, B.K.

2002-02-08

A detailed and comprehensive research and development methodology is being prescribed to produce Oxide Dispersion Strengthened (ODS)-Fe{sub 3}Al thin walled tubes, using powder extrusion methodologies, for eventual use at operating temperatures of up to 1100% in the power generation industry. A particular ''in service application'' anomaly of Fe{sub 3}Al-based alloys is that the environmental resistance is maintained up to 1200 C, well beyond where such alloys retain sufficient mechanical strength. Grain boundary creep processes at such high temperatures are anticipated to be the dominant failure mechanism. Thus, the challenges of this program are manifold: (1) to produce thin walled ODS-Fe{sub 3}Al tubes, employing powder extrusion methodologies, with (2) adequate increased strength for service at operating temperatures, and (3) to mitigate creep failures by enhancing the as-processed grain size in ODS-Fe{sub 3}Al tubes. Our research progress till date has resulted in the successful batch production of typically 8 Ft. lengths of 1-3/8 inch diameter, 1/8 inch wall thickness, ODS-Fe{sub 3}Al tubes via a proprietary single step extrusion consolidation process. The process parameters for such consolidation methodologies have been prescribed and evaluated as being routinely reproducible. Such processing parameters (i.e., extrusion ratios, temperature, can design etc.) were particularly guided by the need to effect post-extrusion recrystallization and grain growth at a sufficiently low temperature, while still meeting the creep requirement at service temperatures. Static recrystallization studies show that elongated grains (with their long axis parallel to the extrusion axis), typically 200-2000 {micro}m in diameter, and several millimeters long can be obtained routinely, at 1200 C. The growth kinetics are affected by the interstitial impurity content in the powder batches. For example complete recrystallization, across the tube wall thickness, is

Study of phase transformations in Fe-Mn-Cr Alloys

International Nuclear Information System (INIS)

Schule, W.; Panzarasa, A.; Lang, E.

1988-01-01

Nickel free alloys for fusion reactor applications are examined. Phase changes in fifteen, mainly austenitic iron-manganese-chromium-alloys of different compositions were investigated in the temperature range between -196 0 C and 1000 0 C after different thermo-mechanical treatments. A range of different physical measuring techniques was employed to investigate the structural changes occurring during heating and cooling and after cold-work: electrical resistivity techniques, differential thermal analysis, magnetic response, Vickers hardness and XRD measurement. The phase boundary between the α Fe-phase and the γ-phase of the iron manganese alloy is approximately maintained if chromium is added to the two component materials. Consequently all the alloy materials for contents of manganese smaller than about 30% Mn are not stable below 500 0 C. This concerns also the AMCR alloys. However the α Fe-phase is not formed during slow cooling from 1000 0 C to ambient temperature and is only obtained if nucleation sites are provided and after very long anneals. A cubic α Mn-type-phase is found for alloys with 18% Cr and 15% Mn, with 13% Cr and 25% Mn, with 10% Cr and 30% Mn, and with 10% Cr and 40% Mn. For these reasons the γ-phase field of the iron-chromium-manganese alloys is very small below 600 0 C and much narrower than reported in the literature. 95 figs. 22 refs

Powder metallurgical processing of equiatomic AlCoCrFeNi high entropy alloy: Microstructure and mechanical properties

Energy Technology Data Exchange (ETDEWEB)

Mohanty, S.; Maity, T.N.; Mukhopadhyay, S. [Department of Materials Science and Engineering, Indian Institute of Technology Kanpur, Kanpur 208016 (India); Sarkar, S. [Department of Materials Engineering, Indian Institute of Science, Bangalore 560012 (India); Gurao, N.P. [Department of Materials Science and Engineering, Indian Institute of Technology Kanpur, Kanpur 208016 (India); Bhowmick, S. [Hysitron Inc., Eden Prairie, MN 55344 (United States); Biswas, Krishanu, E-mail: kbiswas@iitk.ac.in [Department of Materials Science and Engineering, Indian Institute of Technology Kanpur, Kanpur 208016 (India)

2017-01-02

Phase formation, microstructural evolution and the mechanical properties of novel multi-component equiatomic AlCoCrFeNi high entropy alloy synthesized by high energy ball milling followed by spark plasma sintering have been reported here. The microstructure of the mechanically alloyed (MA) powder and sintered samples were studied using X-ray diffraction, scanning electron and transmission electron microscopy, whereas the detailed investigation of the mechanical properties of the sintered samples were measured using micro and nano hardness techniques. The fracture toughness measurements were performed by applying single edge V notch beam (SEVNB) technique. The MA powder shows the presence of FCC (τ) and BCC (κ) solid solution phases. Extended ball milling (up to 60 h) does not change the phases present in MA powder. The sintered pellets show phase-separated microstructure consisting of Al-Ni rich L1{sub 2} phase, α′ and tetragonal Cr-Fe-Co based σ phase along with Al-Ni-Co-Fe FCC solid solution phase (ε) for sample sintered from 973 to 1273 K. The experimental evidences indicate that BCC (κ) solid solution undergoes eutectoid transformation during sintering leading to the formation of L1{sub 2} ordered α′ and σ phases, whereas FCC (τ) phase remains unaltered with a slight change in the lattice parameter. The hardness of the sample increases with sintering temperature and a sudden rise in hardness is observed 1173 K. The sample sintered at 1273 K shows the highest hardness of ~8 GPa. The elastic modulus mapping clearly indicates the presence of three phases having elastic moduli of about 300, 220 and 160 GPa. The fracture toughness obtained using SEVNB test shows a maximum value of 3.9 MPa m{sup 1/2}, which is attributed to the presence of brittle nanosized σ phase precipitates. It is proposed that significant increase in the fraction of σ phase precipitates and eutectoid transformation of the τ phase contribute to increase in hardness along with

High-temperature oxidation of advanced FeCrNi alloy in steam environments

Science.gov (United States)

Elbakhshwan, Mohamed S.; Gill, Simerjeet K.; Rumaiz, Abdul K.; Bai, Jianming; Ghose, Sanjit; Rebak, Raul B.; Ecker, Lynne E.

2017-12-01

Alloys of iron-chromium-nickel are being explored as alternative cladding materials to improve safety margins under severe accident conditions. Our research focuses on non-destructively investigating the oxidation behavior of the FeCrNi alloy "Alloy 33" using synchrotron-based methods. The evolution and structure of oxide layer formed in steam environments were characterized using X-ray diffraction, hard X-ray photoelectron spectroscopy, X-ray fluorescence methods and scanning electron microscopy. Our results demonstrate that a compact and continuous oxide scale was formed consisting of two layers, chromium oxide and spinel phase (FeCr2O4) oxides, wherein the concentration of the FeCr2O4 phase decreased from the surface to the bulk-oxide interface.

Interatomic Potential to Simulate Radiation Damage in Fe-Cr Alloys

International Nuclear Information System (INIS)

Bonny, G.; Pasianot, R.; Terentyev, D.; Malerba, L.

2011-01-01

The report presents an Fe-Cr interatomic potential to model high-Cr ferritic alloys. The potential is fitted to thermodynamic and point-defect properties obtained from density functional theory (DFT) calculations and experiments. The developed potential is also benchmarked against other potentials available in literature. It shows particularly good agreement with the DFT obtained mixing enthalpy of the random alloy, the formation energy of intermetallics and experimental excess vibrational entropy and phase diagram. In addition, DFT calculated point-defect properties, both interstitial and substitutional, are well reproduced, as is the screw dislocation core structure. As a first validation of the potential, we study the precipitation hardening of Fe-Cr alloys via static simulations of the interaction between Cr precipitates and screw dislocations. It is concluded that the description of the dislocation core modification near a precipitate might have a significant influence on the interaction mechanisms observed in dynamic simulations.

Interatomic Potential to Simulate Radiation Damage in Fe-Cr Alloys

Energy Technology Data Exchange (ETDEWEB)

Bonny, G.; Pasianot, R.; Terentyev, D.; Malerba, L.

2011-03-15

The report presents an Fe-Cr interatomic potential to model high-Cr ferritic alloys. The potential is fitted to thermodynamic and point-defect properties obtained from density functional theory (DFT) calculations and experiments. The developed potential is also benchmarked against other potentials available in literature. It shows particularly good agreement with the DFT obtained mixing enthalpy of the random alloy, the formation energy of intermetallics and experimental excess vibrational entropy and phase diagram. In addition, DFT calculated point-defect properties, both interstitial and substitutional, are well reproduced, as is the screw dislocation core structure. As a first validation of the potential, we study the precipitation hardening of Fe-Cr alloys via static simulations of the interaction between Cr precipitates and screw dislocations. It is concluded that the description of the dislocation core modification near a precipitate might have a significant influence on the interaction mechanisms observed in dynamic simulations.

Microstructural Influence on Dynamic Properties of Age Hardenable FeMnAl Alloys

Science.gov (United States)

2011-04-01

strain amplitude on a wrought Fe-28Mn-9Al-0.86C-0.7W-0.43Mo-0.49Nb alloy and on a martensitic stainless steel of composition Fe-12Cr-1.25Ni-0.2V-1.8W...the martensite and loss of strength was used to explain the lower cyclic life of the stainless steel at elevated temperatures. Within the Fe-Mn-Al-C...through F in Table 2), 1010 carbon steel and 304 stainless steel as functions of exposure time in 1 atm flowing oxygen at 700°C (a) and 500°C (b).56

NEUTRON-INDUCED SWELLING OF Fe-Cr BINARY ALLOYS IN FFTF AT ∼400 DEGREES C

International Nuclear Information System (INIS)

Garner, Francis A.; Greenwood, Lawrence R.; Okita, Taira; Sekimura, Naoto; Wolfer, W. G.

2002-01-01

The purpose of this effort is to determine the influence of dpa rate, He/dpa ratio and composition on the void swelling of simple binary Fe-Cr alloys. Contrary to the behavior of swelling of model fcc Fe-Cr-Ni alloys irradiated in the same FFTF-MOTA experiment, model bcc Fe-Cr alloys do not exhibit a dependence of swelling on dpa rate at approximately 400 degrees C. This is surprising in that an apparent flux-sensitivity was observed in an earlier comparative irradiation of Fe-Cr binaries conducted in EBR-II and FFTF. The difference in behavior is ascribed to the higher helium generation rates of Fe-Cr alloys in EBR-II compared to that of FFTF, and also the fact that lower dpa rates in FFTF are accompanied by progressively lower helium generation rates.

The effect of small 4th element alloying additions on the calculated phase stability in the Fe-Cr-Ni system

International Nuclear Information System (INIS)

Watkin, J.S.

1979-01-01

Recent studies into the void swelling of Fe-Cr-Ni alloys have revealed that the magnitude of swelling depends upon alloy constitution and this together with the fact that minor element additions also play a major role in swelling necessitate a detailed knowledge of the influence of small 4th element additions on phase stability. In this paper the effects of additions of Nb, Ti, Al, Mo, Co and C to the Fe-Cr-Ni ternary are assessed by calculation. They confirm the ferritising tendencies of Nb, Ti and Al and the strong austenitising effect of C. Confirmation is also found for the scaling factors in the equivalent Ni and Cr equations in common usage and the paper presents Fe-Cr-Ni ternary sections at 400, 550 and 700 0 C modified for 1 at.% addition of each of the above elements. (orig.) [de

Microstructure and Mechanical Properties of n-irradiated Fe-Cr Model Alloys

International Nuclear Information System (INIS)

Matijasevic, Milena; Al Mazouzi, Abderrahim

2008-01-01

High chromium ( 9-12 wt %) ferritic/martensitic steels are candidate structural materials for future fusion reactors and other advanced systems such as accelerator driven systems (ADS). Their use for these applications requires a careful assessment of their mechanical stability under high energy neutron irradiation and in aggressive environments. In particular, the Cr concentration has been shown to be a key parameter to be optimized in order to guarantee the best corrosion and swelling resistance, together with the least embrittlement. In this work, the characterization of the neutron irradiated Fe-Cr model alloys with different Cr % with respect to microstructure and mechanical tests will be presented. The behavior of Fe-Cr alloys have been studied using tensile tests at different temperature range ( from -160 deg. C to 300 deg. C). Irradiation-induced microstructure changes have been studied by TEM for two different irradiation doses at 300 deg. C. The density and the size distribution of the defects induced have been determined. The tensile test results indicate that Cr content affects the hardening behavior of Fe-Cr binary alloys. Hardening mechanisms are discussed in terms of Orowan type of approach by correlating TEM data to the measured irradiation hardening. (authors)

Microstructure and Room-Temperature Mechanical Properties of FeCrMoVTi x High-Entropy Alloys

Science.gov (United States)

Guo, Jun; Huang, Xuefei; Huang, Weigang

2017-07-01

FeCrMoVTi x ( x values represent the molar ratio, where x = 0, 0.5, 1.0, 1.5, and 2.0) high-entropy alloys were prepared by a vacuum arc melting method. The effects of Ti element on the microstructure and room-temperature mechanical properties of the as-cast FeCrMoVTi x alloys were investigated. The results show that the prepared alloys exhibited typical dendritic microstructure and the size of the microstructure became fine with increasing Ti content. The FeCrMoV alloy exhibited a single body-centered cubic structure (BCC1) and the alloys prepared with Ti element exhibited BCC1 + BCC2 mixed structure. The new BCC2 phase is considered as (Fe, Ti)-rich phase and was distributed in the dendrite region. With the increase of Ti content, the volume fraction of the BCC2 phase increased and its shape changed from a long strip to a network. For the FeCrMoV alloy, the fracture strength, plastic strain, and hardness reached as high as 2231 MPa, 28.2%, and 720 HV, respectively. The maximum hardness of 887 HV was obtained in the FeCrMoVTi alloy. However, the fracture strength, yield stress, and plastic strain of the alloys decreased continuously as Ti content increased. In the room-temperature compressive test, the alloys showed typical brittle fracture characteristics.

HIGH TEMPERATURE BRAZING ALLOY FOR JOINT Fe-Cr-Al MATERIALS AND AUSTENITIC AND FERRITIC STAINLESS STEELS

Science.gov (United States)

Cost, R.C.

1958-07-15

A new high temperature brazing alloy is described that is particularly suitable for brazing iron-chromiumaluminum alloys. It consists of approximately 20% Cr, 6% Al, 10% Si, and from 1.5 to 5% phosphorus, the balance being iron.

Dynamic Shear Deformation and Failure of Ti-6Al-4V and Ti-5Al-5Mo-5V-1Cr-1Fe Alloys.

Science.gov (United States)

Ran, Chun; Chen, Pengwan

2018-01-05

To study the dynamic shear deformation and failure properties of Ti-6Al-4V (Ti-64) alloy and Ti-5Al-5Mo-5V-1Cr-1Fe (Ti-55511) alloy, a series of forced shear tests on flat hat shaped (FHS) specimens for the two investigated materials was performed using a split Hopkinson pressure bar setup. The evolution of shear deformation was monitored by an ultra-high-speed camera (Kirana-05M). Localized shear band is induced in the two investigated materials under forced shear tests. Our results indicate that severe strain localization (adiabatic shear) is accompanied by a loss in the load carrying capacity, i.e., by a sudden drop in loading. Three distinct stages can be identified using a digital image correlation technique for accurate shear strain measurement. The microstructural analysis reveals that the dynamic failure mechanisms for Ti-64 and Ti-55511 alloys within the shear band are of a cohesive and adhesive nature, respectively.

Interdiffusion between Co3O4 coating and the oxide scale of Fe-22Cr alloy

DEFF Research Database (Denmark)

Hansson, Anette Nørgaard; Friehling, Peter B.; Linderoth, Søren

2002-01-01

on Fe-Cr alloys. Coatings of Co3O4 were deposited on a Fe-22Cr alloy by plasma spraying and spray-painting. As-deposited samples were oxidised in air containing 1% H2O at 900C for various exposure time. During exposure the Fe-22Cr alloy forms an oxide scale, which reacts with the coating. The effects...

Development of Austenitic ODS Strengthened Alloys for Very High Temperature Applications

Energy Technology Data Exchange (ETDEWEB)

Stubbins, James [Univ. of Illinois, Urbana-Champaign, IL (United States); Heuser, Brent [Univ. of Illinois, Urbana-Champaign, IL (United States); Robertson, Ian [Kyushu Univ. (Japan); Sehitoglu, Huseyin [Univ. of Illinois, Urbana-Champaign, IL (United States); Sofronis, Petros [Kyushu Univ. (Japan); Gewirth, Andrew [Kyushu Univ. (Japan)

2015-04-22

This “Blue Sky” project was directed at exploring the opportunities that would be gained by developing Oxide Dispersion Strengthened (ODS) alloys based on the Fe-Cr-Ni austenitic alloy system. A great deal of research effort has been directed toward ferritic and ferritic/martensitic ODS alloys which has resulted in reasonable advances in alloy properties. Similar gains should be possible with austenitic alloy which would also take advantage of other superior properties of that alloy system. The research effort was aimed at the developing an in-depth understanding of the microstructural-level strengthening effects of ODS particles in austentic alloys. This was accomplished on a variety of alloy compositions with the main focus on 304SS and 316SS compositions. A further goal was to develop an understanding other the role of ODS particles on crack propagation and creep performance. Since these later two properties require bulk alloy material which was not available, this work was carried out on promising austentic alloy systems which could later be enhanced with ODS strengthening. The research relied on a large variety of micro-analytical techniques, many of which were available through various scientific user facilities. Access to these facilities throughout the course of this work was instrumental in gathering complimentary data from various analysis techniques to form a well-rounded picture of the processes which control austenitic ODS alloy performance. Micromechanical testing of the austenitic ODS alloys confirmed their highly superior mechanical properties at elevated temperature from the enhanced strengthening effects. The study analyzed the microstructural mechanisms that provide this enhanced high temperature performance. The findings confirm that the smallest size ODS particles provide the most potent strengthening component. Larger particles and other thermally- driven precipitate structures were less effective contributors and, in some cases, limited

Synthesis Of NiCrAlC alloys by mechanical alloying; Sintese de ligas NiCrAlC por moagem de alta energia

Energy Technology Data Exchange (ETDEWEB)

Silva, A.K.; Pereira, J.I.; Vurobi Junior, S.; Cintho, O.M., E-mail: alissonkws@gmail.co [Universidade Estadual de Ponta Grossa (UEPG), PR (Brazil)

2010-07-01

The purpose of the present paper is the synthesis of nickel alloys (NiCrAlC), which has been proposed like a economic alternative to the Stellite family Co alloys using mechanical alloying, followed by sintering heat treatment of milled material. The NiCrAlC alloys consist of a chromium carbides dispersion in a Ni{sub 3}Al intermetallic matrix, that is easily synthesized by mechanical alloying. The use of mechanical alloying enables higher carbides sizes and distribution control in the matrix during sintering. We are also investigated the compaction of the processed materials by compressibility curves. The milling products were characterized by X-ray diffraction, and the end product was featured by conventional metallography and scanning electronic microscopy (SEM), that enabled the identification of desired phases, beyond microhardness test, which has been shown comparable to alloys manufactured by fusion after heat treating. (author)

Ion irradiation effects on high purity bcc Fe and model FeCr alloys

International Nuclear Information System (INIS)

Bhattacharya, Arunodaya

2014-01-01

FeCr binary alloys are a simple representative of the reduced activation ferritic/martensitic (F-M) steels, which are currently the most promising candidates as structural materials for the sodium cooled fast reactors (SFR) and future fusion systems. However, the impact of Cr on the evolution of the irradiated microstructure in these materials is not well understood in these materials. Moreover, particularly for fusion applications, the radiation damage scenario is expected to be complicated further by the presence of large quantities of He produced by the nuclear transmutation (∼ 10 appm He/dpa). Within this context, an elaborate ion irradiation study was performed at 500 C on a wide variety of high purity FeCr alloys (with Cr content ranging from ∼ 3 wt.% to 14 wt.%) and a bcc Fe, to probe in detail the influence of Cr and He on the evolution of microstructure. The irradiations were performed using Fe self-ions, in single beam mode and in dual beam mode (damage by Fe ions and co-implantation of He), to separate ballistic damage effect from the impact of simultaneous He injection. Three different dose ranges were studied: high dose (157 dpa, 17 appm He/dpa for the dual beam case), intermediate dose (45 dpa, 57 appm He/dpa for dual beam case) and in-situ low dose (0.33 dpa, 3030 appm He/dpa for the dual beam case). The experiments were performed at the JANNuS triple beam facility and dual beam in situ irradiation facility at CEA-Saclay and CSNSM, Orsay respectively. The microstructure was principally characterized by conventional TEM, APT and EDS in STEM mode. The main results are as follows: 1) A comparison of the cavity microstructure in high dose irradiated Fe revealed strong swelling reduction by the addition of He. It was achieved by a drastic reduction in cavity sizes and an increased number density. This behaviour was observed all along the damage depth, up to the damage peak. 2) Cavity microstructure was also studied in the dual beam high dose

High-Temperature Tensile Strength of Al10Co25Cr8Fe15Ni36Ti6 Compositionally Complex Alloy (High-Entropy Alloy)

Science.gov (United States)

Daoud, H. M.; Manzoni, A. M.; Wanderka, N.; Glatzel, U.

2015-06-01

Homogenizing at 1220°C for 20 h and subsequent aging at 900°C for 5 h and 50 h of a novel Al10Co25Cr8Fe15Ni36Ti6 compositionally complex alloy (high-entropy alloy) produces a microstructure consisting of an L12 ordered γ' phase embedded in a face-centered cubic solid-solution γ matrix together with needle-like B2 precipitates (NiAl). The volume fraction of γ' phase is ~46% and of needle-like B2 precipitates database; Thermo-Calc Software, Stockholm, Sweden). The high-temperature tensile tests were carried out at room temperature, 600°C, 700°C, 800°C, and 1000°C. The tensile strength as well as the elongation to failure of both heat-treated specimens is very high at all tested temperatures. The values of tensile strength has been compared with literature data of well-known Alloy 800H and Inconel 617, and is discussed in terms of the observed microstructure.

Environmental embrittlement of intermetallic compounds in Fe-Al alloys

Institute of Scientific and Technical Information of China (English)

张建民; 张瑞林; S.H.YU; 余瑞璜

1996-01-01

First,it is proposed that hydrogen atoms occupy the interstitial sites in Fe3Al and FeAl.Then the environmental embrittlement of intermetallic compounds in Fe-Al alloys is studied in the light of calculated valence electron structures and bond energy of Fe3Al and FeAl containing hydrogen atoms.From the analyses it is found that the states of metal atoms will change,in which more lattice electrons will become covalent electrons to bond with hydrogen atoms when the atomic hydrogen diffuses into the intermetallic compounds in Fe-Al alloys,which will result in the decrease of local metallicity in Fe3Al and FeAl.Meanwhile,it is found that the crystal will easily cleave since solute hydrogen bonds with metal atoms and severely anisotropic bonds form.As a conclusion,these factors result in the environmental embrittlement of Fe3Al and FeAl.

Corrosion behaviour of Al-Fe-Ti-V medium entropy alloy

Science.gov (United States)

Bodunrin, M. O.; Obadele, B. A.; Chown, L. H.; Olubambi, P. A.

2017-12-01

Alloys containing up to four multi-principal elements in equiatomic ratios are referred to as medium entropy alloys (MEA). These alloys have attracted the interest of many researchers due to the superior mechanical properties it offers over the traditional alloys. The design approach of MEA often results to simple solid solution with either body centered cubic; face centered cubic structures or both. As the consideration for introducing the alloys into several engineering application increases, there have been efforts to study the corrosion behaviour of these alloys. Previous reports have shown that some of these alloys are more susceptible to corrosion when compared with traditional alloys due to lack of protective passive film. In this research, we have developed AlFeTiV medium entropy alloys containing two elements (Ti and Al) that readily passivate when exposed to corrosive solutions. The alloys were produced in vacuum arc furnace purged with high purity argon. Open circuit potential and potentiodynamic polarisation tests were used to evaluate the corrosion behaviour of the as-cast AlFeTiV alloy in 3.5 wt% NaCl and 1 M H2SO4. The corrosion performance of the alloy was compared with Ti-6Al-4V alloy tested under similar conditions. The results show that unlike in Ti-6Al-4V alloy, the open circuit potential of the AlFeTiV alloy move towards the negative values in both 3.5 wt% NaCl and 1 M H2SO4 solutions indicating that self-activation occurred rapidly on immersion. Anodic polarisation of the alloys showed that AlFeTiV alloy exhibited a narrow range of passivity in both solutions. In addition, the alloys exhibited lower Ecorr and higher Icorr when compared with traditional Ti-6Al-4V alloy. The traditional Ti-6Al-4V alloy showed superior corrosion resistant to the AlFeTiV alloy in both 3.5 wt.% NaCl and 1 M H2SO4 solutions.

Deformation Behavior of Al0.25CoCrFeNi High-Entropy Alloy after Recrystallization

Directory of Open Access Journals (Sweden)

Jinxiong Hou

2017-03-01

Full Text Available Cold rolling with subsequent annealing can be used to produce the recrystallized structure in high entropy alloys (HEAs. The Al0.25CoCrFeNi HEAs rolled to different final thickness (230, 400, 540, 800, 1000, 1500 μm are prepared to investigate their microstructure evolutions and mechanical behaviors after annealing. Only the single face-centered cubic phase was obtained after cold rolling and recrystallization annealing at 1100 °C for 10 h. The average recrystallized grain size in this alloy after annealing ranges from 92 μm to 136 μm. The annealed thin sheets show obviously size effects on the flow stress and formability. The yield strength and tensile strength decrease as t/d (thickness/average grain diameter ratio decreases until the t/d approaches 2.23. In addition, the stretchability (formability decreases with the decrease of the t/d ratio especially when the t/d ratio is lower than about 6. According to the present results, yield strength can be expressed as a function of the t/d ratio.

Irradiation hardening of Fe–9Cr-based alloys and ODS Eurofer: Effect of helium implantation and iron-ion irradiation at 300 °C including sequence effects

Energy Technology Data Exchange (ETDEWEB)

Heintze, C. [Helmholtz-Zentrum Dresden-Rossendorf, Bautzner Landstraße 400, 01328 Dresden (Germany); Bergner, F., E-mail: f.bergner@hzdr.de [Helmholtz-Zentrum Dresden-Rossendorf, Bautzner Landstraße 400, 01328 Dresden (Germany); Hernández-Mayoral, M. [CIEMAT, Avenida Complutense 22, 28040 Madrid (Spain); Kögler, R.; Müller, G.; Ulbricht, A. [Helmholtz-Zentrum Dresden-Rossendorf, Bautzner Landstraße 400, 01328 Dresden (Germany)

2016-03-15

Single-beam, dual-beam and sequential iron- and/or helium-ion irradiations are widely accepted to emulate more application-relevant but hardly accessible irradiation conditions of generation-IV fission and fusion candidate materials for certain purposes such as material pre-selection, identification of basic mechanisms or model calibration. However, systematic investigations of sequence effects capable to critically question individual approaches are largely missing. In the present study, sequence effects of iron-ion irradiations at 300 °C up to 5 dpa and helium implantations up to 100 appm He are investigated by means of post-irradiation nanoindentation of an Fe9%Cr model alloy, ferritic/martensitic 9%Cr steels T91 and Eurofer97 and oxide dispersion strengthened (ODS) Eurofer. Different types of sequence effects, both synergistic and antagonistic, are identified and tentative interpretations are suggested. It is found that different accelerated irradiation approaches have a great impact on the mechanical hardening. This stresses the importance of experimental design in attempts to emulate in-reactor conditions. - Highlights: • The single-beam He-ion implantations do not give rise to significant hardening. • The single-beam Fe-ion irradiations give rise to significant hardening, ΔH{sub Fe}. • Hardening due to sequential He-/Fe-ion irradiation is smaller than ΔH{sub Fe}. • Hardening due to simultaneous He-/Fe-ion irradiation is larger than ΔH{sub Fe}. • The He–Fe synergism for ODS-Eurofer is less pronounced than for Eurofer97.

Effect of alloying elements on σ phase formation in Fe-Cr-Mn alloys

International Nuclear Information System (INIS)

Okazaki, Yoshimitsu; Miyahara, Kazuya; Hosoi, Yuzo; Tanino, Mitsuru; Komatsu, Hazime.

1989-01-01

Alloys of Fe-(8∼12%) Cr-(5∼30%) Mn were solution-treated at 1373 K for 3.6 ks, followed by cold-working of 50% reduction. Both solution-treated and 50% cold-worked materials were aged in the temperature range from 773 to 973 K for 3.6 x 10 3 ks. The identification of σ phase formation was made by using X-ray diffraction from the electrolytically extracted residues of the aged specimens. The region of σ phase formation determined by the present work is wider than that on the phase diagram already reported. It is to be noted that Mn promotes markedly the σ phase formation, and that three different types of σ phase formation are observed depending on Mn content: α→γ + α→γ + α + σ in 10% Mn, α→γ + σ in 15 to 20% Mn alloys, α→χ(Chi) →χ + σ + γ in 25 to 30% Mn alloys. An average electron concentration (e/a) in the σ phase was estimated by quantitative analysis of alloying elements using EPMA. The e/a value in the σ phase formed in Fe-(12∼16%) Cr-Mn alloys aged at 873 K for 3.6 x 10 3 ks is about 7.3, which is independent of Mn content. In order to prevent σ phase formation in Fe-12% Cr-15% Mn alloy, the value of Ni * eq of 11 (Ni * eq = Ni + 30(C) + 25(N)) is required. (author)

Microstructure of Fe-Cr-C hardfacing alloys with additions of Nb, Ti and, B

International Nuclear Information System (INIS)

Berns, H.; Fischer, A.

1987-01-01

The abrasive wear of machine parts and tools used in the mining, earth moving, and transporting of mineral materials can be lowered by filler wire welding of hardfacing alloys. In this paper, the microstructures of Fe-Cr-C and Fe-Cr-C-Nb/Ti hardfacing alloys and deposits and those of newly developed Fe-Cr-C-B and Fe-Ti-Cr-C-B ones are described. They show up to 85 vol.% of primarily solidified coarse hard phases; i.e., Carbides of MC-, M/sub 7/C/sub 3/-, M/sub 3/C-type and Borides of MB/sub 2/-, M/sub 3/B/sub 2/-, M/sub 2/B-, M/sub 3/B-, M/sub 23/B/sub 6/-type, which are embedded in a hard eutectic. This itself consists of eutectic hard phases and a martensitic or austenitic metal matrix. The newly developed Fe-Cr-C-B alloys reach hardness values of up to 1200 HV and are harder than all purchased ones. The primary solidification of the MB/sub 2/-type phase of titanium requires such high amounts of titanium and boron that these alloys are not practical for manufacture as commercial filler wires

The quasicrystalline phase formation in Al-Cu-Cr alloys produced by mechanical alloying

Energy Technology Data Exchange (ETDEWEB)

Sviridova, T.A.; Shevchukov, A.P.; Shelekhov, E.V. [National University of Science and Technology ' MISIS' , Moscow 119049 (Russian Federation); Diakonov, D.L. [Bardin Central Research Institute for the Iron and Steel Industry, Moscow 105005 (Russian Federation); Tcherdyntsev, V.V.; Kaloshkin, S.D. [National University of Science and Technology ' MISIS' , Moscow 119049 (Russian Federation)

2011-06-15

Research highlights: > Formation of decagonal quasicrystalline phase in Al-Cu-Cr alloys. > Obtained decagonal phase belongs to D{sub 3} family of decagonal quasicrystals. > Decagonal phase has 1.26 nm periodicity along 10-fold axis. > Alloys were produced by combination of mechanical alloying and subsequent annealing. > Phase composition of as-milled powders depending on annealing temperature. - Abstract: Almost single-phase decagonal quasicrystal with periodicity of 1.26 nm along 10-fold axis was produced in Al{sub 69}Cu{sub 21}Cr{sub 10} and Al{sub 72.5}Cu{sub 16.5}Cr{sub 11} alloys using combination of mechanical alloying (MA) and subsequent annealing. Phase transformations of as-milled powders depending on annealing temperature in the range of 200-800 deg. C are examined. Since the transformations can be explained based on kinetic and thermodynamic reasons it seems that applied technique (short preliminary MA followed by the annealing) permits to produce the equilibrium phases rather than metastable ones.

Microstructure/Oxidation/Microhardness Correlations in Gamma-Based and Tau-Based Al-Ti-Cr Alloys

Science.gov (United States)

Brady, Michael P.; Smialek, J. L.; Humphrey, D. L.

1994-01-01

The relationships between alloy microstructure and air oxidation kinetics and alloy microstructure and microhardness in the Al-Ti-Cr system for exposures at 800 C and 1000 C were investigated. The relevant phases were identified as tau (Ll2), gamma (LIO), r-Al2Ti, TiCrAl (laves), and Cr2AI. Protective alumina formation was associated with tau, Al-rich TiCrAl, and gamma/TiCrAl mixtures. Brittleness was associated with the TiCrAl phase and tau decomposition to A12Ti + Cr2AI. It was concluded that two-phase gamma + TiCrAl alloys offer the greatest potential for oxidation resistance and room temperature ductility in the Al-Ti-Cr system.

Nuclear Energy Advanced Modeling and Simulation (NEAMS) Accident Tolerant Fuels High Impact Problem: Coordinate Multiscale FeCrAl Modeling

Energy Technology Data Exchange (ETDEWEB)

Gamble, K. A. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Hales, J. D. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Zhang, Y. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Andersson, D. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Capolungo, L. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Wirth, B. D. [Univ. of Tennessee, Knoxville, TN (United States)

2017-07-26

Since the events at the Fukushima-Daiichi nuclear power plant in March 2011 significant research has unfolded at national laboratories, universities and other institutions into alternative materials that have potential enhanced ac- cident tolerance when compared to traditional UO2 fuel zircaloy clad fuel rods. One of the potential replacement claddings are iron-chromium-alunimum (FeCrAl) alloys due to their increased oxidation resistance [1–4] and higher strength [1, 2]. While the oxidation characteristics of FeCrAl are a benefit for accident tolerance, the thermal neu- tron absorption cross section of FeCrAl is about ten times that of Zircaloy. This neutronic penalty necessitates thinner cladding. This allows for slightly larger pellets to give the same cold gap width in the rod. However, the slight increase in pellet diameter is not sufficient to compensate for the neutronic penalty and enriching the fuel beyond the current 5% limit appears to be necessary [5]. Current estimates indicate that this neutronic penalty will impose an increase in fuel cost of 15-35% [1, 2]. In addition to the neutronic disadvantage, it is anticipated that tritium release to the coolant will be larger because the permeability of hydrogen in FeCrAl is about 100 times higher than in Zircaloy [6]. Also, radiation-induced hardening and embrittlement of FeCrAl need to be fully characterized experimentally [7]. Due to the aggressive development schedule for inserting some of the potential materials into lead test assemblies or rods by 2022 [8] multiscale multiphysics modeling approaches have been used to provide insight into these the use of FeCrAl as a cladding material. The purpose of this letter report is to highlight the multiscale modeling effort for iron-chromium-alunimum (FeCrAl) cladding alloys as part of the Nuclear Energy Advanced Modeling and Simulation (NEAMS) program through its Accident Tolerant Fuel (ATF) High Impact Problem (HIP). The approach taken throughout the HIP is to

In-situ electrochemical-AFM study of localized corrosion of AlxCoCrFeNi high-entropy alloys in chloride solution

Science.gov (United States)

Shi, Yunzhu; Collins, Liam; Balke, Nina; Liaw, Peter K.; Yang, Bin

2018-05-01

In-situ electrochemical (EC)-AFM is employed to investigate the localized corrosion of the AlxCoCrFeNi high-entropy alloys (HEAs). Surface topography changes on the micro/sub-micro scale are monitored at different applied anodizing potentials in a 3.5 wt% NaCl solution. The microstructural evolutions with the increased Al content in the alloys are characterized by SEM, TEM, EDS and EBSD. The results show that by increasing the Al content, the microstructure changes from single solid-solution to multi-phases, leading to the segregations of elements. Due to the microstructural variations in the AlxCoCrFeNi HEAs, localized corrosion processes in different ways after the breakdown of the passive film, which changes from pitting to phase boundary corrosion. The XPS results indicate that an increased Al content in the alloys/phases corresponds to a decreased corrosion resistance of the surface passive film.

Phase stability and tensile properties of Co-free Al0.5CrCuFeNi2 high-entropy alloys

International Nuclear Information System (INIS)

Ng, Chun; Guo, Sheng; Luan, Junhua; Wang, Qing; Lu, Jian; Shi, Sanqiang; Liu, C.T.

2014-01-01

Highlights: • The solid solution phase in the high-entropy alloy was confirmed to be metastable. • The alloy exhibited microstructural and mechanical stability against annealing. • Only as-cast alloys showed sufficient tensile plasticity. • A large variability of the measured tensile properties was recorded. • The alloys showing slip banding behavior did not necessarily have tensile ductility. -- Abstract: High-entropy alloys (HEAs) are becoming new research frontiers in the metallic materials field. The phase stability of HEAs is of critical significance, but a convincing understanding on it has been somewhat held back by the slow diffusion kinetics, which prevents the completion of diffusion assisted phase transformations toward the equilibrium state. Here a unique methodology, combining both the thermomechanical treatments and thermodynamic calculations, was employed to reveal the phase stability of HEAs, exemplified using the newly developed Al 0.5 CrCuFeNi 2 alloy. The metastable nature of the solid solution phases in this high-entropy alloy was uncovered through thermomechanical treatments induced phase transformations, and supported by the thermodynamic calculations. Meanwhile, the tensile properties for both the as-cast and thermomechanically treated alloys were measured, and correlated to their indentation behavior

Design of Novel Precipitate-Strengthened Al-Co-Cr-Fe-Nb-Ni High-Entropy Superalloys

Science.gov (United States)

Antonov, Stoichko; Detrois, Martin; Tin, Sammy

2018-01-01

A series of non-equiatomic Al-Co-Cr-Fe-Nb-Ni high-entropy alloys, with varying levels of Co, Nb and Fe, were investigated in an effort to obtain microstructures similar to conventional Ni-based superalloys. Elevated levels of Co were observed to significantly decrease the solvus temperature of the γ' precipitates. Both Nb and Co in excessive concentrations promoted the formation of Laves and NiAl phases that formed either during solidification and remained undissolved during homogenization or upon high-temperature aging. Lowering the content of Nb, Co, or Fe prevented the formation of the eutectic type Laves. In addition, lowering the Co content resulted in a higher number density and volume fraction of the γ' precipitates, while increasing the Fe content led to the destabilization of the γ' precipitates. Various aging treatments were performed which led to different size distributions of the strengthening phase. Results from the microstructural characterization and hardness property assessments of these high-entropy alloys were compared to a commercial, high-strength Ni-based superalloy RR1000. Potentially, precipitation-strengthened high-entropy alloys could find applications replacing Ni-based superalloys as structural materials in power generation applications.

Effect of carbon content on solidification behaviors and morphological characteristics of the constituent phases in Cr-Fe-C alloys

International Nuclear Information System (INIS)

Lin, Chi-Ming; Lai, Hsuan-Han; Kuo, Jui-Chao; Wu, Weite

2011-01-01

A combination of transmission electron microscopy, electron backscatter diffraction and wavelength dispersive spectrum has been used to identify crystal structure, grain boundary characteristic and chemical composition of the constituent phases in Cr-Fe-C alloys with three different carbon concentrations. Depending on the three different carbon concentrations, the solidification structures are found to consist of primary α-phase and [α + (Cr,Fe) 23 C 6 ] eutectic in Cr-18.4Fe-2.3 C alloy; primary (Cr,Fe) 23 C 6 and [α + (Cr,Fe) 23 C 6 ] eutectic in Cr-24.5Fe-3.8 C alloy and primary (Cr,Fe) 7 C 3 and [α + (Cr,Fe) 7 C 3 ] eutectic in Cr-21.1Fe-5.9 C alloy, respectively. The grain boundary analysis is useful to understand growth mechanism of the primary phase. The morphologies of primary (Cr,Fe) 23 C 6 and (Cr,Fe) 7 C 3 carbides are faceted structures with polygonal shapes, different from primary α-phase with dendritic shape. The primary (Cr,Fe) 23 C 6 and (Cr,Fe) 7 C 3 carbides with strong texture exist a single crystal structure and contain a slight low angle boundary, resulting in the polygonal growth mechanism. Nevertheless, the primary α-phase with relative random orientation exhibits a polycrystalline structure and comprises a massive high-angle boundary, caused by the dendritic growth mechanism. - Highlights: ► Microstructures of the as-clad Cr-based alloys are characterized by TEM. ► EBSD technique has been use to characterize the grain boundary of primary phases. ► We examine transitions in morphology about the primary phases. ► Morphologies of primary carbides are polygonal different from primary α-phase. ► Solidification structures rely on C concentrations in Cr-Fe-C alloy.

An ab initio study on the structural, electronic and mechanical properties of quaternary full-Heusler alloys FeMnCrSn and FeMnCrSb

Science.gov (United States)

Erkişi, Aytaç

2018-06-01

The quaternary full Heusler alloys FeMnCrSn and FeMnCrSb, which have face-centred cubic (FCC) crystal structure and conform to ? space group with 216 space number, have been investigated using Generalised Gradient Approximation (GGA) in the Density Functional Theory (DFT) as implemented in VASP (Vienna Ab initio Simulation Package) software. These alloys are considered in ferromagnetic (FM) order. After the investigation of structural stability of these alloys, their mechanical and thermal properties and also electronic band structures have been examined. The calculated spin-polarised electronic band structures and total electronic density of states (DOS) within GGA approximation show that these alloys can exhibit both metallic and half-metallic characters in different structural phases. The calculated formation enthalpies and the plotted energy-volume graphs show that Type-III phase is most stable structural phase for these materials. Also, FeMnCrSb alloy in Type-I/Type-III phases and FeMnCrSn alloy in Type-III phase show half-metallic behaviour with integer total magnetic moments almost 2 and 1 μB per formula unit, respectively, since there are band gaps observed in spin-down states, whereas they have metallic behaviour in majority bands. Other structural phases of both systems are also metallic. Moreover, the calculated elastic constants and the estimated anisotropy shear factors indicate that these materials are stable mechanically in all of three phases except FeMnCrSn in Type-I phase that does not satisfy Born stability criteria in this phase and have high anisotropic behaviour.

Creep rupture properties of laves phase strengthened Fe--Ta--Cr--W and Fe--Ta--Cr--W--Mo alloys

International Nuclear Information System (INIS)

Singh, S.

1975-12-01

A small addition of tungsten (0.5 at. percent) was shown to have an effect similar to that of molybdenum on the phase transformation characteristics of alloy Ta7Cr (with a nominal composition of 1 at. percent Ta, 7 at. percent Cr, balance Fe). The existence of time-temperature dependent transformation behavior in alloy Ta7Cr0.5W was confirmed. The effect of spheroidization time and temperature on creep strength was determined. In addition, effect of mechanical processing prior to aging, on creep strength was also determined. It was also shown that by suitable modifications of composition, the grain boundary film can be broken during the aging treatment without the use of spheroidization treatment. Microhardness, tensile and creep properties have been determined. Optical metallography and scanning electron microscopy have been used to follow the microstructural changes and mode of fracture. The creep rupture strength of alloy Ta7CrW alloy was found to be superior to many of the best commercially available ferritic alloys at 1200 0 F. (21 fig., 8 tables)

Electroless siliconizing Fe-3% Cr-3% Si alloy

International Nuclear Information System (INIS)

Nurlina, Enung; Darmono, Budy; Purwadaria, Sunara

2000-01-01

In this research Fe-3%Cr-3%Mo-3%Si and Fe-3%Cr-3%Cu-3%Si alloys had been coated by silicon metal without electricity current which knows as electroless siliconizing. Coating was conducted by immersed sampler into melt fluoride-chloride salt bath at temperature of 750 o C for certain period. The layer consisted of Fe3Si phase. Observation by microscope optic and EDAX showed that the silicide layer were thick enough, adherent, free for crack and had silicon content on the surface more than 15%. The growth rate of silicide layer followed parabolic rate law, where the process predominantly controlled by interdiffusion rate in the solid phase. Key words : electroless siliconizing, the melt fluoride- chloride salt mix, silicide layer

Influence of chemical composition in crystallographic texture Fe-Cr-Mo alloys

International Nuclear Information System (INIS)

Moura, L.B.; Guimaraes, R.F.

2010-01-01

The use of steels with higher contents of Mo in the oil industry has been an alternative to reduce the effect of naphthenic corrosion in refining units. The addition of Mo in Fe-Cr alloys in the same manner that increases resistance to corrosion naphthenic causes some difficulties such as difficulty of forming, welding and embrittlement. In this work, experimental ingots of Fe-Cr-Mo alloys (Cr - 9, 15 and 17%, Mo - 5, 7 and 9%) were melted in vacuum induction furnace and hot and cold rolled in a laboratory rolling mill. The influence of chemical composition on crystallographic texture of samples subjected to the same thermo-mechanical treatment was analyzed by x-ray diffraction. The results indicate that fiber (111) becomes more intense with increasing Mo and/or Cr contents. (author)

Method of simultaneous continuous determination of transfer rates of iron and chromium into solution during Fe-Cr alloys dissolution

International Nuclear Information System (INIS)

Shirinov, T.I.; Florianovich, G.M.; Skuratnik, Ya.B.

1978-01-01

Radiometry method of simultaneous continuous registration of transfer rates of iron and chromium into solution from Fe-Cr alloys with various composition has been developed. Using gamma-spectrometer components of Fe-Cr alloys can be determined with high sensitivity in separate samples according to Fe 59 and Cr 51 radioactive labels, obtained by neutron activation. The above method is applied to estimate Fe and Cr transfer rates into H 2 SO 4 solution at the temperature of 50 deg from Fe - 28% Cr alloy during its active dissolution. It is established, that beginning with some seconds of alloy and solution contact, its components transfer into the solution in the same composition, as in the alloy. The method enables to determine Fe with the accuracy of up to 5% and Cr with that of up to 10%

FEG-SEM investigation of α-alumina scales formed on FeCrAlY alloys oxidised at 1200 celsius degree

International Nuclear Information System (INIS)

Al-Badairy, H.; Tatlock, G.; Beahan, P.; Fawcett, S.; Hunt, J.

2004-01-01

Full text.The work presented here is part of an ongoing European funded project, SMILER, with the aim of improving the performance of alumina forming Fe-20 Cr-5 Al during high temperature industrial applications. One aspect of the project is to investigate the influence of additives on the oxidation behaviour of these alloys. During this study a LEO 1550 FESEM (field emission scanning electron microscope), equipped with INCA x-ray microanalysis facilities was used. Ultra-high-purity model alloys, where the levels of additives (Hf, Zr, Ti, Si and Y) were carefully controlled, and one commercial YHfAl alloy were oxidised at 1200 degree celsius for up to 3100h (100h/cycle). The YHfAl, (Ti+Zr)- and (Zr+Hf)-containing alloys showed the highest oxidation rates when oxidised, whereas the Si-containing alloy showed the lowest oxidation rate. However, the Si-containing alloy spalled the most while the (Zr+Hf)-containing and YHfAl alloys showed little spallation. The additives appeared to influence the spallation of the formed α-alumina scale. On the alloy with Si, the scale spalled at the scale/metal interface (adhesively). Whereas on alloys containing (Hf+Ti) and (Hf+Zr) and the YHfAl alloy, the scale mainly spalled in a cohesive manner (within the scale). Also, the added elements affected the scale topography. In general the formed scale has a columnar at the scale/metal interface whereas the grains are equiaxed at the scale/gas interface. However, in the cas of YHfAl and (Zr+Hf)-containing alloys, a sunflower type structure was observed in both fractured samples in the regions where the scale spalled cohesively. Preliminary EDX analysis revealed that the center of the sunflower structure was rich in Mg, for example in the case of YHfAl. This suggests that there may be inhomogeneities in the metal substrate, prior to oxidation, where high concentrations of Mg increase the local oxide growth rate. However, the exact reason behind the formation of sunflower type structure

Characterization of rust layer formed on Fe, Fe-Ni and Fe-Cr alloys exposed to Cl-rich environment by Cl and Fe K-edge XANES measurements

International Nuclear Information System (INIS)

Konishi, Hiroyuki; Mizuki, Jun'ichiro; Yamashita, Masato; Uchida, Hitoshi

2005-01-01

Chloride in atmosphere considerably reduces the corrosion resistance of conventional weathering steel containing a small amount of Cr. Ni is an effective anticorrosive element for improving the corrosion resistance of steel in a Cl-rich environment. In order to clarify the structure of the protective rust layer of weathering steel, Cl and Fe K-edge X-ray absorption near edge structure (XANES) spectra of atmospheric corrosion products (rust) formed on Fe, Fe-Ni and Fe-Cr alloys exposed to Cl-rich atmosphere were measured. The Fe K-XANES measurements enable the characterization of mixture of iron oxides such as rust. The chemical composition of the rust was determined by performing pattern fitting of the measured spectra. All the rust is composed mainly of goethite, akaganeite, lepidocrocite and magnetite. Among these iron oxides, akaganeite in particular is the major component in the rust. Additionally, the amount of akaganeite in the rust of Fe-Ni alloy is much greater than that in rust of Fe-Cr alloy. Akaganeite is generally considered to facilitate the corrosion of steel, but our results indicate that akaganeite in the rust of Fe-Ni alloy is quantitatively different from that in rust of Fe-Cr alloy and does not facilitate the corrosion of steel. The shoulder peak observed in Cl K-XANES spectra reveals that the rust contains a chloride other than akaganeite. The energy of the shoulder peak does not correspond to that of any well-known chlorides. In the measured spectra, there is no proof that Cl, by combining with the alloying element, inhibits the alloying element from acting in corrosion resistance. The shoulder peak appears only when the content of the alloying element is lower than a certain value. This suggests that the generation of the unidentified chloride is related to the corrosion rate of steel. (author)

Magnetostriction of the polycrystalline Fe80Al20 alloy doped with boron

International Nuclear Information System (INIS)

Bormio-Nunes, Cristina; Teodoro dos Santos, Claudio; Botani de Souza Dias, Mateus; Doerr, Mathias; Granovsky, Sergey; Loewenhaupt, Michael

2012-01-01

Highlights: ► Fe 80 Al 20 polycrystalline alloy magnetostriction 40 ppm increased to 80 ppm due to 2% of B doping. ► B stabilizes α-FeAl phase and a coexistence of α-FeAl + Fe 3 Al improves magnetostriction. ► Presence of Fe 2 B phase causes domain rearrangement revealed by the decrease of the volume magnetostriction. - Abstract: The doping of Fe 80 Al 20 polycrystalline alloy with 2% of boron increased the total magnetostriction twofold compared to a sample without boron. A value close to 80 ppm was achieved at 300 K. The microstructures of the boron-doped alloys show a dendritically solidified matrix with interdendritic α-FeAl and/or Fe 3 Al and Fe 2 B eutectic between the grains. The XRD analysis reveals an increase in the volume fraction of α-FeAl and a correspondent decrease of the Fe 3 Al phase volume fraction as the boron content increases. The increase of the volume fraction of this tetragonal Fe 2 B phase in the samples doped with boron causes the decrease of the strong volume magnetostriction that was observed in the alloy without boron. There is some evidence that the improvement of the magnetostriction magnitude due to the addition of boron to the Fe 80 Al 20 alloy could reach the maximal magnetostriction if the 1:1 optimal ratio of the volume fractions of the α-FeAl and Fe 3 Al phases could be reached.

Anomalous decrease in X-ray diffraction intensities of Cu-Ni-Al-Co-Cr-Fe-Si alloy systems with multi-principal elements

International Nuclear Information System (INIS)

Yeh, J.-W.; Chang, S.-Y.; Hong, Y.-D.; Chen, S.-K.; Lin, S.-J.

2007-01-01

With an aim to understand the great reduction in the X-ray diffraction (XRD) intensities of high-entropy alloys, a series of Cu-Ni-Al-Co-Cr-Fe-Si alloys with systematic addition of principal elements from pure element to seven elements was investigated for quantitative analysis of XRD intensities. The variation of XRD peak intensities of the alloy system is similar to that caused by thermal effect, but the intensities further drop beyond the thermal effect with increasing number of incorporated principal elements. An intrinsic lattice distortion effect caused by the addition of multi-principal elements with different atomic sizes is expected for the anomalous decrease in XRD intensities. The mathematical factor of this distortion effect for the modification of XRD structure factor is formulated analogue to that of thermal effect

Effect of zirconium addition on the microstructure and mechanical properties of 15Cr-ODS ferritic Steels consolidated by hot isostatic pressing

Energy Technology Data Exchange (ETDEWEB)

Xu, Haijian, E-mail: haijianxu@eis.hokudai.ac.jp [Key Laboratory for Anisotropy and Texture of Materials, Ministry of Education, Northeastern University, Shenyang 110819 (China); Material Science and Engineering, Faculty of Engineering, Hokkaido University, Sapporo 060-8628 (Japan); Lu, Zheng; Wang, Dongmei; Liu, Chunming [Key Laboratory for Anisotropy and Texture of Materials, Ministry of Education, Northeastern University, Shenyang 110819 (China)

2017-01-15

The influence of Zr addition on the microstructure and mechanical properties of mechanically alloyed (MA) ODS ferritic steels were studied in this work. The microstructure characteristics included the grain size, oxide particles number densities, size distributions, crystal structures and compositions. TEM foils measurements were complemented by studies of alloys on carbon extraction replica and focus ion beam (FIB) foils. The tensile properties were carried out at different temperatures. The microstructure and mechanical properties were analyzed and compared with nominal compositions (wt.%): Fe-15Cr-2W-0.3Y{sub 2}O{sub 3} and Fe-15Cr −2W-0.3Zr-0.3Y{sub 2}O{sub 3}. The experimental revealed that the addition of Zr increased the volume fraction of the smallest and equiaxed ferritic grains, number density of nano-oxide particles and decreased the average size of oxide particles within the ferritic matrix, promoting the formation of fine trigonal δ-phase Y{sub 4}Zr{sub 3}O{sub 12} nano-oxides and leading to the enhancement of the mechanical properties of the ODS steels.

Formation of metastable phases and nanocomposite structures in rapidly solidified Al-Fe alloys

International Nuclear Information System (INIS)

Nayak, S.S.; Chang, H.J.; Kim, D.H.; Pabi, S.K.; Murty, B.S.

2011-01-01

Highlights: → Structures of nanocomposites in rapidly solidified Al-Fe alloys were investigated. → Nanoquasicrystalline, amorphous and intermetallics phases coexist with α-Al. → Nanoquasicrystalline phase was observed for the first time in the dilute Al alloys. → Thermodynamic driving force plays dominant role in precipitation of Fe-rich phases. → High hardness (3.57 GPa) was observed for nanocomposite of Al-10Fe alloy. - Abstract: In the present work the structure and morphology of the phases of nanocomposites formed in rapidly solidified Al-Fe alloys were investigated in details using analytical transmission electron microscopy and X-ray diffraction. Nanoquasicrystalline phases, amorphous phase and intermetallics like Al 5 Fe 2 , Al 13 F 4 coexisted with α-Al in nanocomposites of the melt spun alloys. It was seen that the Fe supersaturation in α-Al diminished with the increase in Fe content and wheel speed indicating the dominant role of the thermodynamic driving force in the precipitation of Fe-rich phases. Nanoquasicrystalline phases were observed for the first time in the dilute Al alloys like Al-2.5Fe and Al-5Fe as confirmed by high resolution TEM. High hardness (3.57 GPa) was measured in nanocomposite of Al-10Fe alloy, which was attributed to synergistic effect of solid solution strengthening due to high solute content (9.17 at.% Fe), dispersion strengthening by high volume fraction of nanoquasicrystalline phase; and Hall-Petch strengthening from finer cell size (20-30 nm) of α-Al matrix.

Hot rolling effect on the characters of Zr-0.6Nb-0.5Fe-0.5Cr alloy

International Nuclear Information System (INIS)

Sungkono; Siti Aidah

2015-01-01

Characters of Zr-0.6Nb-0.5Fe-0.5Cr alloy after hot rolling have been studied. The objective of this research was to obtain of hot rolling effect on the characteristics of microstructures, hardness and phases formed in Zr-0.6Nb-0.5Fe-0.5Cr alloy. The hot rolling process of alloy carried out at temperature of 800 °C with retention time of 1.5 and 2 hours and a thickness reduction between 5 to 25 %. The results of this experiment showed that the Zr-0.6Nb-0.5Fe-0.5Cr alloy has Widmanstaetten structure with microstructure evolving into deformed columnar grains and deformed elongated grains with increasing thickness reduction. Besides, the longer the retention time at temperature of 800 °C is the larger are the grain structures and formation of α-Zr and Zr_3Fe phase. The hardness of Zr-0.6Nb-0.5Fe-0.5Cr alloy has same trends i.e the larger thickness reduction gives higher hardness. The Zr-0.6Nb-0.5Fe-0.5Cr alloy can under go hot rolling deformation at a thickness reduction of 25 % and the formation of α-Zr and Zr_3Fe can increased of hardness and strength of Zr-0.6 Nb-0.5 Fe-0.5 Cr alloy. (author)

TSEE from Fe-Cr alloy system and its application to the estimation of gasoline deterioration

International Nuclear Information System (INIS)

Shimada, H.; Nakajima, K.

1983-01-01

The exoelectron glow curves for oxide surface on Fe-Cr alloy were measured as a function of Cr content. It was seen that with increasing Cr content the total counts of thermally stimulated exoelectron emission (TSEE), threshold temperature for measuring the glow curve (starting temperature of the glow curve) and the activation energy clearly indicate a good coincidence with the oxidation process of the surface. The interaction of Fe-Cr alloy with gasoline was examined by applying the test for the oxidation induced period (ASTM D525). The induction period became minimum at about 4%Cr, and the deposit of gasoline gum was maximum at its composition. The results were compared with that of TSEE, and it was found that the catalytic effect of Fe-Cr alloy on the deterioration of gasoline is explained from the starting temperature of the glow curves. (author)

Hot Corrosion Behavior of Stainless Steel with Al-Si/Al-Si-Cr Coating

Science.gov (United States)

Fu, Guangyan; Wu, Yongzhao; Liu, Qun; Li, Rongguang; Su, Yong

2017-03-01

The 1Cr18Ni9Ti stainless steel with Al-Si/Al-Si-Cr coatings is prepared by slurry process and vacuum diffusion, and the hot corrosion behavior of the stainless steel with/without the coatings is studied under the condition of Na2SO4 film at 950 °C in air. Results show that the corrosion kinetics of stainless steel, the stainless steel with Al-Si coating and the stainless steel with Al-Si-Cr coating follow parabolic laws in several segments. After 24 h corrosion, the sequence of the mass gain for the three alloys is the stainless steel with Al-Si-Cr coating coating coating. The corrosion products of the three alloys are layered. Thereinto, the corrosion products of stainless steel without coating are divided into two layers, where the outside layer contains a composite of Fe2O3 and FeO, and the inner layer is Cr2O3. The corrosion products of the stainless steel with Al-Si coating are also divided into two layers, of which the outside layer mainly consists of Cr2O3, and the inner layer is mainly SiO2. The corrosion film of the stainless steel with Al-Si-Cr coating is thin and dense, which combines well with substrate. Thereinto, the outside layer is mainly Cr2O3, and the inside layer is Al2O3. In the matrix of all of the three alloys, there exist small amount of sulfides. Continuous and protective films of Cr2O3, SiO2 and Al2O3 form on the surface of the stainless steel with Al-Si and Al-Si-Cr coatings, which prevent further oxidation or sulfide corrosion of matrix metals, and this is the main reason for the much smaller mass gain of the two alloys than that of the stainless steel without any coatings in the 24 h hot corrosion process.

Heat treatment of NiCrFe alloy 600 to optimize resistance to intergranular stress corrosion

Science.gov (United States)

Steeves, A.F.; Bibb, A.E.

A process of producing a NiCrFe alloy having a high resistance to stress corrosion cracking comprises heating a NiCrFe alloy to a temperature sufficient to enable the carbon present in the alloy body in the form of carbide deposits to enter into solution, rapidly cooling the alloy body, and heating the cooled body to a temperature between 1100 to 1500/sup 0/F for about 1 to 30 hours.

Transmission electron microscopy characterization of laser-clad iron-based alloy on Al-Si alloy

International Nuclear Information System (INIS)

Mei, Z.; Wang, W.Y.; Wang, A.H.

2006-01-01

Microstructure characterization is important for controlling the quality of laser cladding. In the present work, a detailed microstructure characterization by transmission electron microscopy was carried out on the iron-based alloy laser-clad on Al-Si alloy and an unambiguous identification of phases in the coating was accomplished. It was found that there is austenite, Cr 7 C 3 and Cr 23 C 6 in the clad region; α-Al, NiAl 3 , Fe 2 Al 5 and FeAl 2 in the interface region; and α-Al and silicon in the heat-affected region. A brief discussion was given for their existence based on both kinetic and thermodynamic principles

The microstructure of neutron-irradiated Fe-Cr alloys: A small-angle neutron scattering study

International Nuclear Information System (INIS)

Heintze, C.; Bergner, F.; Ulbricht, A.; Eckerlebe, H.

2009-01-01

Ferritic-martensitic chromium steels are candidate materials for future applications in both Gen-IV fission and fusion technology. Experimental investigation of neutron-irradiated Fe-Cr model alloys is important in order to gain a better understanding of the interplay of chromium content and irradiation behaviour. Small-angle neutron scattering (SANS) is particularly well suited to unfold the size distribution of non-planar irradiation-induced nanoscale features such as defect-solute clusters, nanovoids and α'- particles. This size distribution represents a statistically reliable average over a macroscopic volume. Assumptions on the dominant type of features can be checked against the ratio of magnetic and nuclear scattering. The materials investigated in this work are commercial-purity Fe-Cr alloys of nominal compositions Fe-2.5Cr, Fe-5Cr, Fe- 9Cr and Fe-12.5Cr (at %). Neutron irradiation was performed in the reactor BR2 at Mol (Belgium) at a temperature of 300 deg. C and neutron flux of 9 x 10 13 cm -2 s -1 (E > 1 MeV) [Matijasevic, JNM 377 (2008) 147]. The neutron exposures expressed in units of displacements per atom correspond to 0.6 and 1.5 dpa. A wavelength of 0.58 nm and three detector-sample distances of 1, 4 and 16 m were used in the SANS experiments carried out at the SANS-2 facility of GKSS Geesthacht (Germany). The samples were placed in a saturation magnetic field in order to separate magnetic and nuclear contributions. The scattering curves obtained for the unirradiated conditions of the four Fe-Cr alloys were taken as reference. We have found that the volume fraction of scatterers slightly increases with neutron exposure (Fe-9Cr) or exhibits a saturation-like behaviour (Fe-2.5Cr, Fe-5Cr and Fe-12.5Cr) and that the volume fraction at 1.5 dpa is an increasing function of the chromium level with a slight increase up to 9 at%Cr and a steep increase between 9 and 12.5 at%Cr. The radii of irradiation-induced scatterers are essentially less than 8 nm and

Influence of manganese, carbon and nitrogen on high-temperature strength of Fe-Cr-Mn austenitic alloys

International Nuclear Information System (INIS)

Hosoi, Y.; Okazaki, Y.; Wade, N.; Miyahara, K.

1990-01-01

High Mn-Cr-Fe base alloys are candidates for the first wall material of fusion reactors because of rapid decay of radioactivity of the alloys after neutron irradiation compared with that of Ni-Cr-Fe base alloys. Their high temperature properties, however, are not clearly understood at present. In this paper, a study has been made of the effects of Mn, C and N content on the high-temperature tensile strength and creep properties of a 12% CR-Fe base alloy. Mn tends to decrease tensile strength and proof stress at intermediate temperatures. At higher temperatures in the austenite range, however, tensile properties scarcely depend on Mn content. C and N additions improve the tensile properties markedly. The combined addition of 0.2%C and 0.2%N to a 12%Cr-15%Mn-Fe base alloy makes the strength at 873K as high as that of a modified type 316 stainless steel. Combined alloying with C and N also improves the creep strength. Cold working is very useful in increasing the creep strength because of the finely dispersed precipitates in the matrix during creep. From these results, Fe-12%Cr-15%Mn-15%Mn-0.2%c-0.2%N is recommended as one of the most suitable alloys in this system for high temperature usage. (author)

Slurry Erosion Behavior of AlxCoCrFeNiTi0.5 High-Entropy Alloy Coatings Fabricated by Laser Cladding

Directory of Open Access Journals (Sweden)

Jianhua Zhao

2018-02-01

Full Text Available High-entropy alloys (HEAs have gained extensive attention due to their excellent properties and the related scientific value in the last decade. In this work, AlxCoCrFeNiTi0.5 HEA coatings (x: molar ratio, x = 1.0, 1.5, 2.0, and 2.5 were fabricated on Q345 steel substrate by laser-cladding process to develop a practical protection technology for fluid machines. The effect of Al content on their phase evolution, microstructure, and slurry erosion performance of the HEA coatings was studied. The AlxCoCrFeNiTi0.5 HEA coatings are composed of simple face-centered cubic (FCC, body-centered cubic (BCC and their mixture phase. Slurry erosion tests were conducted on the HEA coatings with a constant velocity of 10.08 m/s and 16–40 meshs and particles at impingement angles of 15, 30, 45, 60 and 90 degrees. The effect of three parameters, namely impingement angle, sand concentration and erosion time, on the slurry erosion behavior of AlxCoCrFeNiTi0.5 HEA coatings was investigated. Experimental results show AlCoCrFeNiTi0.5 HEA coating follows a ductile erosion mode and a mixed mode (neither ductile nor brittle for Al1.5CoCrFeNiTi0.5 HEA coating, while Al2.0CoCrFeNiTi0.5 and Al2.5CoCrFeNiTi0.5 HEA coatings mainly exhibit brittle erosion mode. AlCoCrFeNiTi0.5 HEA coating has good erosion resistance at all investigated impingement angles due to its high hardness, good plasticity, and low stacking fault energy (SFE.

Model many-body Stoner Hamiltonian for binary FeCr alloys

Science.gov (United States)

Nguyen-Manh, D.; Dudarev, S. L.

2009-09-01

We derive a model tight-binding many-body d -electron Stoner Hamiltonian for FeCr binary alloys and investigate the sensitivity of its mean-field solutions to the choice of hopping integrals and the Stoner exchange parameters. By applying the local charge-neutrality condition within a self-consistent treatment we show that the negative enthalpy-of-mixing anomaly characterizing the alloy in the low chromium concentration limit is due entirely to the presence of the on-site exchange Stoner terms and that the occurrence of this anomaly is not specifically related to the choice of hopping integrals describing conventional chemical bonding between atoms in the alloy. The Bain transformation pathway computed, using the proposed model Hamiltonian, for the Fe15Cr alloy configuration is in excellent agreement with ab initio total-energy calculations. Our investigation also shows how the parameters of a tight-binding many-body model Hamiltonian for a magnetic alloy can be derived from the comparison of its mean-field solutions with other, more accurate, mean-field approximations (e.g., density-functional calculations), hence stimulating the development of large-scale computational algorithms for modeling radiation damage effects in magnetic alloys and steels.

Fabrication of V-Cr-Ti-Y-Al-Si alloys by levitation melting

Energy Technology Data Exchange (ETDEWEB)

Chuto, Toshinori; Satou, Manabu; Abe, Katsunori [Department of Quantum Science and Energy Engineering, Tohoku University, Sendai, Miyagi (Japan); Nagasaka, Takuya; Muroga, Takeo [National Inst. for Fusion Science, Toki, Gifu (Japan); Shibayama, Tamaki [Center for Advanced Research of Energy Technology, Hokkaido University, Sapporo, Hokkaido (Japan); Tomiyama, Shigeki [Daido Bunseki Research Inc., Nagoya, Aichi (Japan); Sakata, Masafumi [Daido Steel Co. Ltd., Nagoya (Japan)

2000-09-01

Three allows of V-4Cr-4Ti type containing Si, Al and Y were fabricated by 2.5 kg scale levitation melting in this study. Workability and recrystallization behavior of the alloys were studied in order to establish the fabrication method of high-purity large ingot of V-Cr-Ti-Si-Al-Y type alloys, especially reducing interstitial impurity levels. Oxygen contents decreased with increasing yttrium contents and were kept below 180 mass ppm over wide region in the ingots. Nitrogen contents in the V-Cr-Ti-Y-Si-Al type alloys were only 100 mass ppm, which were as low as that in the starting materials. Only the V-4Cr-4Ti-0.1Y, Si, Al alloy could be cold-rolled at as-melted condition. Because large yttrium inclusions were observed in the alloys containing 0.5 mass%Y, it is necessary to optimize yttrium contents to avoid large inclusions and to obtain good workability. (author)

Fabrication of V-Cr-Ti-Y-Al-Si alloys by levitation melting

International Nuclear Information System (INIS)

Chuto, Toshinori; Satou, Manabu; Abe, Katsunori; Nagasaka, Takuya; Muroga, Takeo; Shibayama, Tamaki; Tomiyama, Shigeki; Sakata, Masafumi

2000-01-01

Three allows of V-4Cr-4Ti type containing Si, Al and Y were fabricated by 2.5 kg scale levitation melting in this study. Workability and recrystallization behavior of the alloys were studied in order to establish the fabrication method of high-purity large ingot of V-Cr-Ti-Si-Al-Y type alloys, especially reducing interstitial impurity levels. Oxygen contents decreased with increasing yttrium contents and were kept below 180 mass ppm over wide region in the ingots. Nitrogen contents in the V-Cr-Ti-Y-Si-Al type alloys were only 100 mass ppm, which were as low as that in the starting materials. Only the V-4Cr-4Ti-0.1Y, Si, Al alloy could be cold-rolled at as-melted condition. Because large yttrium inclusions were observed in the alloys containing 0.5 mass%Y, it is necessary to optimize yttrium contents to avoid large inclusions and to obtain good workability. (author)

The effect of magnetic ordering on the giant magnetoresistance of Cr-Fe-V and Cr-Fe-Mn

International Nuclear Information System (INIS)

Somsen, Ch.; Acet, M.; Nepecks, G.; Wassermann, E.F.

2000-01-01

Cr-rich Cr 1-x Fe x alloys with compositions in the vicinity of mixed ferromagnetic and antiferromagnetic exchange (x=0.18) exhibit giant magnetoresistance. In order to understand the influence of the antiferromagnetism of Cr on the giant magnetoresistance one can manipulate the antiferromagnetic exchange either by adding vanadium, which destroys the antiferromagnetism of Cr, or by adding manganese, which enhances it. Cr-Fe-V and Cr-Fe-Mn alloys also have Curie temperatures that lie between low temperatures and room temperature in the concentration region where giant magnetoresistance is observed. Therefore, they are also used as samples to study the magnetoresistance as a function of the strength of FM exchange. We discuss these points in the light of temperature and concentration-dependent magnetoresistance experiments on Cr 0.99-x Fe x V 0.01 , Cr 0.96-x Fe x V 0.04 , Cr 0.90-x Fe x Mn 0.10 and Cr 0.55 Fe x Mn 0.45-x alloys. Results indicate that the most favorable condition for a large magnetoresistance in these alloys occurs at temperatures near the Curie temperature

Tribological Behavior of Al-Cr Coating Obtained by Dgpsm and IIP Composite Technology

Science.gov (United States)

Luo, Xixi; Yao, Zhengjun; Zhang, Pingze; Zhou, Keyin; Chen, Yu; Tao, Xuewei

An Al-Cr composite alloyed layer composed of an Al enriched layer, a Cr enriched layer and a transition layer from the surface to the bulk along the cross-section was deposited on a 45# steel substrate by composite technology, where Cr was deposited using double glow plasma surface metallurgy (DGPSM), and Al was then implanted by ion implantation (IIP) to achieve higher micro-hardness and excellent abrasive resistance. The composite alloyed layer is approximately 5μm, and as metallurgical adherence to the substrate. The phases are Al8Cr5, Fe2AlCr, Cr23C6, Cr (Al) and Fe (Cr, Al) solid solution. The wear resistance tests were performed under various rotational speed (i.e. 280, 560 and 840r/min) with silicon nitride balls as the counterface material at ambient temperature. The Al-Cr composite alloyed layer exhibits excellent wear resistance when the speed is 280r/min with a friction coefficient as low as 0.3, which is attributed to Al8Cr5 in the Al implanted layer that withstands abrasive wear. Better wear resistance (friction coefficient: 0.254) at 560r/min is resulted from the formation of a high micro-hardness zone, and an oxidation layer with lubrication capacity. In addition, the composite alloyed layer suffers severe oxidative wear and adhesive wear at 840r/min due to the increment of the frictional heating. When compared to the 45# steel substrate, the enhanced wear resistance of the Al-Cr composite alloyed layer demonstrates the viable method developed in this work.

The effects of Ni, Mo, Ti and Si on the mechanical properties of Cr free Mn steel (Fe-25Mn-5Al-2C)

International Nuclear Information System (INIS)

Schuon, S.R.

1982-01-01

The FeMnAlC alloys may hold potential as Cr-free replacements for high strategic material iron base superalloys, but little is known about their intermediate temperature (650 C to 870 C) mechanical properties. The effects of alloying elements on the mechanical properties of model FeMnAlC alloys were studied. Results showed that modified FeMnAlC alloys had promising short term, intermediate temperature properties but had relatively poor stress rupture lives at 172 MPa and 788 C. Room temperature and 788 C tensile strength of FeMnAlC alloys were better than common cast stainless steels. Changes in room temperature tensile and 788 C tensile strength and ductility, and 788 C stress rupture life were correlated with changes in Ni, Mo, Ti, and Si levels due to alloying effects on interstitial carbon levels and carbide morphology. Fe-25Mn-5Al-2C had a very poor stress rupture life at 172 MPa and 788 C. Addition of carbide-forming elements improved the stress rupture life

Effect of Cr and Mn addition and heat treatment on AlSi3Mg casting alloy

Energy Technology Data Exchange (ETDEWEB)

Tocci, Marialaura, E-mail: m.tocci@unibs.it [Department of Mechanical and Industrial Engineering, University of Brescia, Via Branze 38, 25123 Brescia (Italy); Donnini, Riccardo, E-mail: riccardo.donnini@cnr.it [National Research Council of Italy (CNR), Institute of Condensed Matter Chemistry and Technologies for Energy (ICMATE), Via R. Cozzi 53, 20125 Milan (Italy); Angella, Giuliano, E-mail: giuliano.angella@cnr.it [National Research Council of Italy (CNR), Institute of Condensed Matter Chemistry and Technologies for Energy (ICMATE), Via R. Cozzi 53, 20125 Milan (Italy); Pola, Annalisa, E-mail: annalisa.pola@unibs.it [Department of Mechanical and Industrial Engineering, University of Brescia, Via Branze 38, 25123 Brescia (Italy)

2017-01-15

In the present paper the effect of heat treatment on an AlSi3Mg alloy with and without Cr and Mn addition was investigated. Beside the well-known modification of the morphology of Fe-containing intermetallics, it was found that Cr and Mn allowed the formation of dispersoids in the aluminium matrix after solution heat treatment at 545 °C, as shown by scanning transmission electron microscope observations. These particles were responsible of the enhanced Vickers microhardness of the aluminium matrix in comparison with the base alloy after solution treatment and quenching, according to dispersion hardening mechanism. The presence of these particles was not affected by ageing treatment, which instead allowed the precipitation of β-Mg{sub 2}Si, as shown by the elaboration of differential scanning calorimeter curves. The formation of dispersoids and the study of their effect on mechanical properties can represent an interesting development for applications at high temperatures of casting alloys due to their thermal stability compared to other strengthening phases as β-Mg{sub 2}Si. - Highlights: •Cr and Mn successfully modified the morphology of Fe-containing intermetallics. •Cr- and Mn-dispersoids formed in the aluminium matrix during solution treatment. •Dispersion hardening was detected after solution treatment for Cr-containing alloy. •The dispersion hardening effect was maintained after ageing treatment.

The Al Effects of Co-Free and V-Containing High-Entropy Alloys

Directory of Open Access Journals (Sweden)

Songqin Xia

2017-01-01

Full Text Available In this study, five-component high-entropy alloys (HEAs AlxCrFeNiV (where x denotes the molar ratio, x = 0, 0.1, 0.3, 0.5, 0.75, 1, and 1.5 were prepared using an arc-melting furnace. The effects of the addition of the Al on the crystal structures were investigated using X-ray diffraction (XRD, scanning electron microscopy (SEM, and transmission electron microscopy (TEM. Also, two non-equiatomic ratio HEAs, AlxCrFeNiV (x = 0.3, and 0.5, were systematically studied through the use of various characterization methods in the as-cast state. The Al0.3CrFeNiV alloy displayed typical duplex body-centered cubic (BCC structures, including disordered BCC (A2, and NiAl-type ordered BCC (B2 phases. Meanwhile, in regard to the Al0.5CrFeNiV alloy, this alloy was found to contain an unknown phase which was enriched in Cr and V, as well as the coherent A2/B2 phases. Both of these alloys displayed very high yield and fracture strengths. However, their compression fracture strains were approximately 10%. Also, the fracture surfaces showed mainly cleavage fracture modes.

Density and atomic volume in liquid Al-Fe and Al-Ni binary alloys

Energy Technology Data Exchange (ETDEWEB)

Plevachuk, Yu. [Ivan Franko National Univ., Lviv (Ukraine). Dept. of Metal Physics; Egry, I.; Brillo, J.; Holland-Moritz, D. [Deutsches Zentrum fuer Luft- und Raumfahrt, Koeln (Germany). Inst. fuer Raumsimulation; Kaban, I. [Chemnitz Univ. of Technolgy (Germany). Inst. of Physics

2007-02-15

The density of liquid Al-Fe and Al-Ni binary alloys have been determined over a wide temperature range by a noncontact technique combining electromagnetic levitation and optical dilatometry. The temperature and composition dependences of the density are analysed. A negative excess volume correlates with the negative enthalpy of mixing, compound forming ability and chemical short-range ordering in liquid Al-Fe and Al-Ni alloys. (orig.)

A study on the microstructural characteristics of rapidly solidified Al-Fe alloys(I)

International Nuclear Information System (INIS)

Kim, D.H.; Lee, H.I.

1991-01-01

Solidification microstructures and phases in rapidly solidified Al-5, 10wt% Fe alloys have been investigated by TEM bright field and dark field imaging techniques and electron and x-ray diffraction techniques. Rapid solidification of Al-5, 10wt%Fe alloys produces various metastable and stable phases, such as Al m Fe, Al 6 Fe and Al 13 Fe 4 . In addition to these phases, clusters of randomly oriented few nm scale particles exist in the form of fine cellular network with α-Al or primary spherical particles. Solidification microstructures of the rapidly solidified Al-5, 10wt%Fe alloys consist of various combination of primary phases such as Al 13 Fe 4 , Al m Fe and cluster of nm scale particles, and cellular/dendritic structures such as fine cellular network structure of nm scale particle clusters and α-Al and cellular structure of Al m Fe and α-Al, depending upon alloy compositions and local cooling rates. (Author)

Elevated-Temperature Corrosion of CoCrCuFeNiAl0.5Bx High-Entropy Alloys in Simulated Syngas Containing H2S

Energy Technology Data Exchange (ETDEWEB)

Dogan, Omer N; Nielsen, Benjamin C; Hawk, Jeffrey A

2013-08-01

High-entropy alloys are formed by synthesizing five or more principal elements in equimolar or near equimolar concentrations. Microstructure of the CoCrCuFeNiAl{sub 0.5}B{sub x} (x = 0, 0.2, 0.6, 1) high-entropy alloys under investigation is composed of a mixture of disordered bcc and fcc phases and borides. These alloys were tested gravimetrically for their corrosion resistance in simulated syngas containing 0, 0.01, 0.1, and 1 % H{sub 2}S at 500 °C. The exposed coupons were characterized using XRD and SEM. No significant corrosion was detected at 500 °C in syngas containing 0 and 0.01 % H{sub 2}S while significant corrosion was observed in syngas containing 0.1 and 1 % H{sub 2}S. Cu{sub 1.96}S was the primary sulfide in the external corrosion scale on the low-boron high-entropy alloys, whereas FeCo{sub 4}Ni{sub 4}S{sub 8} on the high-boron high-entropy alloys. Multi-phase Cu-rich regions in the low-B high-entropy alloys were vulnerable to corrosive attack.

Cl K-edge XANES spectra of atmospheric rust on Fe, Fe-Cr and Fe-Ni alloys exposed to saline environment

International Nuclear Information System (INIS)

Konishi, Hiroyuki; Mizuki, Jun'ichiro; Yamashita, Masato; Uchida, Hitoshi

2004-01-01

Cl K-edge XANES measurements of atmospheric corrosion products (rust) formed on Fe, Fe-Ni and Fe-Cr alloys in chloride pollution have been performed using synchrotron radiation in order to clarify roles of anticorrosive alloying elements and of Cl in the corrosion resistance of weathering steel. The spectra of binary alloys show a shoulder structure near the absorption edge. The intensity of the shoulder peak depends on the kind and amount of the alloying element, whereas the energy position is invariant. This indicates that Cl is not combined directly with alloying elements in the rust. (author)

Development of Oxide Dispersion Strengthened (ODS) Ferritic Steel Through Powder Forging

Science.gov (United States)

Kumar, Deepak; Prakash, Ujjwal; Dabhade, Vikram V.; Laha, K.; Sakthivel, T.

2017-04-01

Oxide dispersion strengthened (ODS) ferritic steels are candidates for cladding tubes in fast breeder nuclear reactors. In this study, an 18%Cr ODS ferritic steel was prepared through powder forging route. Elemental powders with a nominal composition of Fe-18Cr-2 W-0.2Ti (composition in wt.%) with 0 and 0.35% yttria were prepared by mechanical alloying in a Simoloyer attritor under argon atmosphere. The alloyed powders were heated in a mild steel can to 1473 K under flowing hydrogen atmosphere. The can was then hot forged. Steps of sealing, degassing and evacuation are eliminated by using powder forging. Heating ODS powder in hydrogen atmosphere ensures good bonding between alloy powders. A dense ODS alloy with an attractive combination of strength and ductility was obtained after re-forging. On testing at 973 K, a loss in ductility was observed in yttria-containing alloy. The strength and ductility increased with increase in strain rate at 973 K. Reasons for this are discussed. The ODS alloy exhibited a recrystallized microstructure which is difficult to achieve by extrusion. No prior particle boundaries were observed after forging. The forged compacts exhibited isotropic mechanical properties. It is suggested that powder forging may offer several advantages over the traditional extrusion/HIP routes for fabrication of ODS alloys.

Thermodynamics of oxygen solutions in Fe-40% Ni-15% Cr melts containing Mn, Si, Ti, Al

International Nuclear Information System (INIS)

Dashevskij, V.Ya.; Makarova, N.N.; Grigorovich, K.V.; Kashin, V.I.; Polikarpova, N.V.

2000-01-01

Thermodynamic analysis and experimental studied are performed for oxygen solutions in Fe-40% Ni-15% Cr melts where Mn, Si, Ti, Al are used as reducing agents. It is revealed that in the alloys studied the affinity of reducing agents to oxygen essentially lower than in liquid iron, nickel and Fe-40% Ni alloy. This is explained by the fact that the oxygen activity in melts noticeably decreases due to a high chromium content whereas the activity of reducing elements increases in a rather less degree. The agreement between analytical and experimental results confirms the validity of the calculation technique [ru

Point defects in B.C.C. Fe-Al, Fe-Co, and Fe-Co-V ordered alloys

International Nuclear Information System (INIS)

Riviere, J.P.; Dinhut, J.F.

1982-01-01

Radiation damage produced at 20 K by 2.5 MeV electrons is studied in three B 2 type Fe-40 at % Al, Fe-Co, Fe-Co-V ordered alloys. The resistivity damage in Fe-40 at % Al ordered single crystals is found less effective in the directions. The results suggest that replacement collision chains are difficult to propagate along the direction. Frenkel pair creation superimposed with disordering can account for the resistivity damage in the initially ordered Fe-Co alloy. Informations concerning replacement collision sequences in direction are derived. During the recovery of all the alloys, three main stages are observed and an ordering enhancement occurs. (author)

Optimization of the boron content in FeAl (40 at. % Al) alloys

International Nuclear Information System (INIS)

Webb, G.; Juliet, P.; Lefort, A.

1993-01-01

FeAl intermetallic alloys are of interest for several high temperature applications due to excellent oxidation resistance, low density, and relatively low cost. Attempts to further increase the ductility of iron-rich FeAl have met with, at best, marginal success. Of the ductilization techniques employed, B doping appears to be a promising method for obtaining enhanced ductility and high strength in iron rich FeAl. Boron additions enhance the ductility of these alloys by increasing the grain boundary cohesive strength which reduces the tendency for intergranular fracture. The goal of the present work was to determine the optimum B concentration for increasing ambient temperature ductility. To accomplish this, a series of three iron rich FeAl alloys of similar Fe stoichiometries were doped with different levels of B (0,12, and 80 wppm). Secondary ion mass spectrometry (SIMS) was conducted on these alloys for evaluation of the B partitioning after consolidation by extrusion. Ambient temperature tensile testing and SEM fractography were then used to evaluate the effect of such additions on ambient temperature ductility in air. The results of these experiments indicate that optimum ductility is obtained from a homogeneous distribution of boron in which boride precipitation is limited

Austenitic alloys Fe-Ni-Cr dominating

International Nuclear Information System (INIS)

Gibson, R.C.; Korenko, M.K.

1980-01-01

Austenitic alloy essentially comprising 42 to 48% nickel, 11 to 13% chromium, 2.6 to 3.4% niobium, 0.2 to 1.2% silicon, 0.5 to 1.5% vanadium, 2.6 to 3.4% molybdenum, 0.1 to 0.3% aluminium, 0.1 to 0.3% titanium, 0.02 to 0.05% carbon, 0.002 to 0.015% boron, up to 0.06% zirconium, the balance being iron. The characteristic of this alloy is a conventional elasticity limit to within 2% of at least 450 MPa, with a maximum tensile strength of at least 500 MPa at a test temperature of 650 0 C after immersion annealing at 1038 0 C and 30% hardening. To this effect the invention concerns Ni-Cr-Fe high temperature alloys possessing excellent mechanical strength characteristics, that can be obtained with lower levels of nickel and chromium than those used in alloys of this kind in the present state of the technique, a higher amount of niobium than in the previous alloys and with the addition of 0.5 to 1.5% vanadium [fr

Microstructure, thermophysical and electrical properties in AlxCoCrFeNi (0 ≤ x ≤2) high-entropy alloys

International Nuclear Information System (INIS)

Chou, H.-P.; Chang, Y.-S.; Chen, S.-K.; Yeh, J.-W.

2009-01-01

Al x CoCrFeNi (0 ≤ x ≤2) alloys were prepared by an arc remelter and investigated. With increasing x, the Al x CoCrFeNi alloys change from single FCC phase to single BCC phase with a transition duplex FCC/BCC region. The weak X-ray diffraction intensities indicate severe X-ray scattering effect of lattice in these high-entropy alloys. Electrical conductivity and thermal conductivity much smaller than those of pure component metals is ascribed as due to this lattice effect. The behavior of electrical conductivity and thermal conductivity can be divided into three parts according to microstructure. Both values of electrical conductivity and thermal conductivity decrease with increasing x in single-phase regions. Values of electrical conductivity and thermal conductivity are even higher than those in the duplex phase region because of the additional scattering effect of FCC/BCC phase boundaries in the alloys. Relative contribution of electron and phonon to electrical resistivity and thermal conductivity is evaluated in this study. It is shown that both electron and phonon components are comparable in these high-entropy alloys, and their transport properties are similar to that of semi-metal.

Enhanced Piezoelectric Response of AlN via CrN Alloying

Energy Technology Data Exchange (ETDEWEB)

Manna, Sukriti; Talley, Kevin R.; Gorai, Prashun; Mangum, John; Zakutayev, Andriy; Brennecka, Geoff L.; Stevanović, Vladan; Ciobanu, Cristian V.

2018-03-01

Since AlN has emerged as an important piezoelectric material for a wide variety of applications, efforts have been made to increase its piezoelectric response via alloying with transition metals that can substitute for Al in the wurtzite lattice. We report on density functional theory calculations of structure and properties of the CrxAl1-xN system for Cr concentrations ranging from zero to beyond the wurtzite-rocksalt transition point. By studying the different contributions to the longitudinal piezoelectric coefficient, we propose that the physical origin of the enhanced piezoelectricity in CrxAl1-xN alloys is the increase of the internal parameter u of the wurtzite structure upon substitution of Al with the larger Cr ions. Among a set of wurtzite-structured materials, we find that CrxAl1-xN has the most sensitive piezoelectric coefficient with respect to alloying concentration. Based on these results, we propose that CrxAl1-xN is a viable piezoelectric material whose properties can be tuned via Cr composition. We support this proposal by combinatorial synthesis experiments, which show that Cr can be incorporated in the AlN lattice up to 30% before a detectable transition to rocksalt occurs. At this Cr content, the piezoelectric modulus d33 is approximately 4 times larger than that of pure AlN. This finding, combined with the relative ease of synthesis under nonequilibrium conditions, may position CrxAl1-xN as a prime piezoelectric material for applications such as resonators and acoustic wave generators.

Enhanced Piezoelectric Response of AlN via CrN Alloying

Science.gov (United States)

Manna, Sukriti; Talley, Kevin R.; Gorai, Prashun; Mangum, John; Zakutayev, Andriy; Brennecka, Geoff L.; Stevanović, Vladan; Ciobanu, Cristian V.

2018-03-01

Since AlN has emerged as an important piezoelectric material for a wide variety of applications, efforts have been made to increase its piezoelectric response via alloying with transition metals that can substitute for Al in the wurtzite lattice. We report on density functional theory calculations of structure and properties of the Crx Al1 -x N system for Cr concentrations ranging from zero to beyond the wurtzite-rocksalt transition point. By studying the different contributions to the longitudinal piezoelectric coefficient, we propose that the physical origin of the enhanced piezoelectricity in Crx Al1 -x N alloys is the increase of the internal parameter u of the wurtzite structure upon substitution of Al with the larger Cr ions. Among a set of wurtzite-structured materials, we find that Crx Al1 -x N has the most sensitive piezoelectric coefficient with respect to alloying concentration. Based on these results, we propose that Crx Al1 -x N is a viable piezoelectric material whose properties can be tuned via Cr composition. We support this proposal by combinatorial synthesis experiments, which show that Cr can be incorporated in the AlN lattice up to 30% before a detectable transition to rocksalt occurs. At this Cr content, the piezoelectric modulus d33 is approximately 4 times larger than that of pure AlN. This finding, combined with the relative ease of synthesis under nonequilibrium conditions, may position Crx Al1 -x N as a prime piezoelectric material for applications such as resonators and acoustic wave generators.

Magnetism and electronic structure of CoFeCrX (X = Si, Ge) Heusler alloys

International Nuclear Information System (INIS)

Jin, Y.; O'Connell, A.; Kharel, P.; Lukashev, P.; Staten, B.; Tutic, I.; Valloppilly, S.; Herran, J.; Mitrakumar, M.; Bhusal, B.; Huh, Y.; Yang, K.; Skomski, R.; Sellmyer, D. J.

2016-01-01

The structural, electronic, and magnetic properties of CoFeCrX (X = Si, Ge) Heusler alloys have been investigated. Experimentally, the alloys were synthesized in the cubic L2 1 structure with small disorder. The cubic phase of CoFeCrSi was found to be highly stable against heat treatment, but CoFeCrGe disintegrated into other new compounds when the temperature reached 402 °C (675 K). Although the first-principle calculation predicted the possibility of tetragonal phase in CoFeCrGe, the tetragonal phase could not be stabilized experimentally. Both CoFeCrSi and CoFeCrGe compounds showed ferrimagnetic spin order at room temperature and have Curie temperatures (T C ) significantly above room temperature. The measured T C for CoFeCrSi is 790 K but that of CoFeCrGe could not be measured due to its dissociation into new compounds at 675 K. The saturation magnetizations of CoFeCrSi and CoFeCrGe are 2.82 μ B /f.u. and 2.78 μ B /f.u., respectively, which are close to the theoretically predicted value of 3 μ B /f.u. for their half-metallic phases. The calculated band gaps for CoFeCrSi and CoFeCrGe are, respectively, 1 eV and 0.5 eV. These materials have potential for spintronic device applications, as they exhibit half-metallic electronic structures with large band gaps, and Curie temperatures significantly above room temperature.

Effect of manganese and chromium on microstructure and toughness of Fe-Cr-Mn alloys resulting from solid-solution treatment

International Nuclear Information System (INIS)

Okazaki, Yoshimitsu; Miyahara, Kazuya; Wade, Noboru; Hosoi, Yuzo

1989-01-01

This study is aimed at making clear the effect of Mn and Cr on the microstructure and toughness of an Fe-Cr-Mn alloy which is considered as one of the candidate alloys for reduced activation materials for the first wall application of the fusion reactor. The microstructures of Fe-12% Cr-(5∼30)% Mn(mass%) alloys after solution treatment at 1373 K for 3.6 ks are markedly varied with Mn contents; α'(martensite) + δ(ferrite) in 5% Mn alloy, α' + δ + ε(martensite) + γ(austenite) in the 10% Mn alloy, α' + ε + γ in 15% Mn alloy, ε + γ in the 20% Mn alloy, and ε + γ +δ in the 25% Mn alloy, and γ + δ in the 30% Mn alloy. It is to be noted that the δ phase increases with increasing Mn content when the Fe-12% Cr alloy contains more than 25% Mn, which suggests that Mn plays the role of a ferrite former. In Fe-15% Mn-Cr alloy, the δ phase is not observed in the range of Cr contents up to 12%, whereas it is markedly increased with the addition of 16% Cr. C, N and Ni are very helpful in forming the γ phase in these alloys as generally known in Fe-Cr-Ni alloys. The toughness evaluated by the Charpy impact test at 273 K and room temperature is very low in the 5% Mn alloy which consists of the α' and δ phases. It is, however, significantly improved by a small amount of the γ phase and increases with increase of γ phase stability. (author)

Effect of interlayer composition diffusion bonding behavior of an ods nickel alloy

International Nuclear Information System (INIS)

Saha, R.K.; Khan, T.I.

2005-01-01

Oxide dispersion strengthened superalloys have been developed with excellent mechanical properties for use at elevated temperatures. However, in order to achieve commercial application an appropriate joining process is necessary which minimizes the disruption to the alloy microstructure. In transient liquid phase (TLP) diffusion Hardness, and bonding technique an interlayer containing melting point depressants is placed between the bonding surfaces and at the bonding temperature this interlayer melts and solidifies isothermally. In this study, TLP bonding technique , was used to join a Ni-based ODS alloy, MA 758, using a number of different nickel based interlayer compositions, namely, Ni-Cr-Fe-Si-B-Co, Ni-Cr-B, Ni-P and Ni-Cr-Si-B. These foils are ductile and melt quickly within a narrow temperature range producing strong, non-porous joints. The results showed that the hold time at the bonding temperature affected the rate of isothermal solidification during the TLP bonding process. Furthermore, the use of a post-bond heat treatment helped to homogenize the joint region. (author)

Formation of coarse Al13Fe4 particles and their effects in an RS/PM Al-Fe-V-Si alloy

International Nuclear Information System (INIS)

Lee, Sunghak; Lee, D.Y.; Ahn, Sangho.

1991-01-01

The present paper analyzed the fracture behavior of an RS/PM Al-Fe-V-Si alloy after high temperature exposure, in particular the effects of coarse Al13Fe4 particles formed during the exposure at 480 C. In situ SEM observations of crack opening processes found that brittle cleavage fracture occurred at these coarse Al13Fe4 particles, leading to the reduction in strength, fracture toughness, and ductility of the Al-Fe-V-Si alloy exposed to high temperatures. The results of fracture toughness were also interpreted using a simplified ductile fracture initiation model based on a basic assumption that crack extension starts to occur at a certain critical strain over a microstructurally significant critical distance. This model correlates microstructure to fracture toughness, confirming that the presence of coarse Al13Fe4 particles is the main metallurgical factor for the embrittlement phenomenon in the Al-Fe-V-Si alloy after high temperature exposure. 12 refs

Effect of Mn on microstructures and mechanical properties of Al-Mg-Si-Cu-Cr-V alloy

Directory of Open Access Journals (Sweden)

Zhao Zhihao

2012-11-01

Full Text Available In order to improve the performances of the Al-Mg-Si-Cu-Cr-V alloy, various amounts of Mn (0-0.9wt.% were added. The effect of this Mn on the microstructures and mechanical properties of Al-Mg-Si-Cu-Cr-V alloys in different states, especially after hot extrution and solid solution treatment, was systematically studied using scanning electron microscopy (SEM, energy dispersive spectroscopy (EDS, and mechanical tests at room temperature. The results show that 0.2wt.% Mn can both refine the as-cast microstructure of the alloy and strengthen the extrusion+T6 state alloy without damaging the plasticity badly due to the formation of Al15(FeMn3Si2 and Al15Mn3Si2 dispersoids. Compared with the extrusion+T6 state alloy without Mn addition, the ultimate tensile strength and yield strength of the alloy with 0.2wt.% Mn addition are increased from 416.9 MPa to 431.4 MPa, 360.8 MPa to 372 MPa, respectively. The elongation of the extrusion+T6 state alloy does not show obvious change when the Mn addition is less than 0.5wt.%, and for the alloy with 0.2wt.% Mn addition its elongation is still as high as 15.6%. However, when over 0.7wt.% Mn is added to the alloy, some coarse, stable and refractory AlVMn and Al(VMnSi phases form. These coarse phases can reduce the effect of Mn on the inhibition of re-crystallization; and they retain the angular morphology permanently after the subsequent deformation process and heat treatment. This damages the mechanical properties of the alloy.

Effect of Manganese on Microstructures and Solidification Modes of Cast Fe-Mn-Si-Cr-Ni Shape Memory Alloys

Science.gov (United States)

Peng, Huabei; Wen, Yuhua; Du, Yangyang; Yu, Qinxu; Yang, Qin

2013-10-01

We investigated microstructures and solidification modes of cast Fe-(13-27)Mn-5.5Si-8.5Cr-5Ni shape memory alloys to clarify whether Mn was an austenite former during solidification. Furthermore, we examined whether the Creq/Nieq equations (Delong, Hull, Hammer and WRC-1992 equations) and Thermo-Calc software® together with database TCFE6 were valid to predict the solidification modes of cast Fe-(13-27)Mn-5.5Si-8.5Cr-5Ni shape memory alloys. The results have shown that the solidification modes of Fe-(13-27)Mn-5.5Si-8.5Cr-5Ni alloys changed from the F mode to the FA mode with increasing the Mn concentration. Mn is an austenite former during the solidification for the cast Fe-Mn-Si-Cr-Ni shape memory alloys. The Delong, Hull, Hammer, and WRC-1992 equations as well as Thermo-Calc software® together with database TCFE6 are invalid to predict the solidification modes of cast Fe-(13-27)Mn-5.5Si-8.5Cr-5Ni SMAs. To predict the solidification modes of cast Fe-Mn-Si-Cr-Ni alloys, a new Creq/Nieq equation should be developed or the thermodynamic database of Thermo-Calc software® should be corrected.

The Phase Evolution and Property of FeCoCrNiAlTix High-Entropy Alloying Coatings on Q253 via Laser Cladding

Directory of Open Access Journals (Sweden)

Bin He

2017-09-01

Full Text Available High-entropy alloys (HEAs are emerging as a hot research frontier in the metallic materials field. The study on the effect of alloying elements on the structure and properties of HEAs may contribute to the progress of the research and accelerate the application in actual production. FeCoCrNiAlTix (x = 0, 0.25, 0.5, 0.75, and 1 in at.%, respectively HEA coatings with different Ti concentrations were produced on Q235 steel via laser cladding. The constituent phases, microstructure, hardness, and wear resistance of the coatings were investigated by XRD, SEM, microhardness tester and friction-wear tester, respectively. The results show that the structure of the coating is a eutectic microstructure of FCC and BCC1 at x = 0. The structure of coatings consists of both proeutectic FCC phase and the eutectic structure of BCC1 and BCC2. With the continuous addition of Ti, the amount of eutectic structure decreases. The average hardness of the FeCoCrNiAlTix HEA coatings at x = 0, 0.25, 0.5, 0.75, and 1 are 432.73 HV, 548.81 HV, 651.03 HV, 769.20 HV, and 966.29 HV, respectively. The hardness of coatings increases with the addition of Ti, where the maximum hardness is achieved for the HEA at x = 1. The wear resistance of the HEA coatings is enhanced with the addition of Ti, and the main worn mechanism is abrasive wear.

Influence of chemical composition in crystallographic texture Fe-Cr-Mo alloys; Influencia da composicao quimica na textura cristalografica de ligas Fe-Cr-Mo

Energy Technology Data Exchange (ETDEWEB)

Moura, L.B.; Guimaraes, R.F. [Instituto Federal de Educacao, Ciencia e Tecnologia do Ceara, Fortaleza, CE (Brazil). Dept. da Industria; Abreu, H.F.G. [Universidade Federal do Ceara (UFC), Fortaleza, CE (Brazil)

2010-07-01

The use of steels with higher contents of Mo in the oil industry has been an alternative to reduce the effect of naphthenic corrosion in refining units. The addition of Mo in Fe-Cr alloys in the same manner that increases resistance to corrosion naphthenic causes some difficulties such as difficulty of forming, welding and embrittlement. In this work, experimental ingots of Fe-Cr-Mo alloys (Cr - 9, 15 and 17%, Mo - 5, 7 and 9%) were melted in vacuum induction furnace and hot and cold rolled in a laboratory rolling mill. The influence of chemical composition on crystallographic texture of samples subjected to the same thermo-mechanical treatment was analyzed by x-ray diffraction. The results indicate that fiber (111) becomes more intense with increasing Mo and/or Cr contents. (author)

The structure, magnetism, and electrical-transport properties of the Heusler alloys Co2Cr1-xFexAl (x=0.2-0.6)

International Nuclear Information System (INIS)

Zhang Ming; Wolf, Anne L.; Zhang, L.; Tegus, O.; Brueck, Ekkes; Wu Guangheng; Boer, Frank R. de

2005-01-01

We synthesize the polycrystalline Heusler compounds Co 2 Cr 1-x Fe x Al (x=0.2-0.6). The x-ray diffraction patterns show A2 structure rather than L2 1 structure. The magnetic moment and the Curie temperature increase with increasing x. The electrical resistivity characterizes the Co 2 Cr 1-x Fe x Al compounds to be not typical metals and the temperature dependence of the resistivity changes from metallic to semiconductinglike behavior with increasing Cr concentrations. We attribute the fact, which we observe for most of the compounds smaller magnetic moments than the theoretical values and the low magnetoresistance in these alloys, to the considerably high level of Co-(Cr, Fe)-type disorder

The structure-property relationships of powder processed Fe-Al-Si alloys

Energy Technology Data Exchange (ETDEWEB)

Prichard, Paul D. [Iowa State Univ., Ames, IA (United States)

1998-02-23

Iron-aluminum alloys have been extensively evaluated as semi-continuous product such as sheet and bar, but have not been evaluated by net shape P/M processing techniques such as metal injection molding. The alloy compositions of iron-aluminum alloys have been optimized for room temperature ductility, but have limited high temperature strength. Hot extruded powder alloys in the Fe-Al-Si system have developed impressive mechanical properties, but the effects of sintering on mechanical properties have not been explored. This investigation evaluated three powder processed Fe-Al-Si alloys: Fe-15Al, Fe-15Al-2.8Si, Fe-15Al-5Si (atomic %). The powder alloys were produced with a high pressure gas atomization (HPGA) process to obtain a high fraction of metal injection molding (MIM) quality powder (D₈₄ < 32 μm). The powders were consolidated either by P/M hot extrusion or by vacuum sintering. The extruded materials were near full density with grain sizes ranging from 30 to 50 μm. The vacuum sintering conditions produced samples with density ranging from 87% to 99% of theoretical density, with an average grain size ranging from 26 μm to 104 μm. Mechanical property testing was conducted on both extruded and sintered material using a small punch test. Tensile tests were conducted on extruded bar for comparison with the punch test data. Punch tests were conducted from 25 to 550 C to determine the yield strength, and fracture energy for each alloy as a function of processing condition. The ductile to brittle transition temperature (DBTT) was observed to increase with an increasing silicon content. The Fe-15Al-2.8Si alloy was selected for more extensive testing due to the combination of high temperature strength and low temperature toughness due to the two phase α + DO₃ structure. This investigation provided a framework for understanding the effects of silicon in powder processing and mechanical property behavior of Fe-Al-Si alloys.

Surface modification of 5083 Al alloy by electrical discharge alloying processing with a 75 mass% Si-Fe alloy electrode

Energy Technology Data Exchange (ETDEWEB)

Stambekova, Kuralay [Department of Materials Science and Engineering, National Chung Hsing University, 250 Kuo-Kuang Rd., Taichung 40227, Taiwan (China); Lin, Hung-Mao [Department of Mechanical Engineering, Far East University, No. 49, Zhonghua Rd., Xinshi Dist., Tainan City 74448, Taiwan (China); Uan, Jun-Yen, E-mail: jyuan@dragon.nchu.edu.tw [Department of Materials Science and Engineering, National Chung Hsing University, 250 Kuo-Kuang Rd., Taichung 40227, Taiwan (China)

2012-03-01

This study experimentally investigates the surface modification of 5083 Al alloy by the electrical discharge alloying (EDA) process with a Si-Fe alloy as an electrode. Samples were analyzed by transmission electron microscopy (TEM), scanning electron microscopy (SEM), micro-hardness and corrosion resistance tests. The micro-hardness of EDA alloyed layer was evidently higher than that of the base metal (5083 Al alloy). The TEM results show that the matrix of the alloyed layer has an amorphous-like structure; the matrix contains fine needle-like Si particles, block-like Si particles and nano-size Al{sub 4.5}FeSi and Al{sub 13}Fe{sub 4} particles. The TEM results support experimental results for the high hardness of the alloyed layer. Moreover, the EDA alloyed layer with composite microstructures has good corrosion resistance in NaCl aqueous solution.

Melting and casting of FeAl-based cast alloy

Energy Technology Data Exchange (ETDEWEB)

Sikka, V.K. [Oak Ridge National Lab., TN (United States); Wilkening, D. [Columbia Falls Aluminum Co., Columbia Falls, MT (United States); Liebetrau, J.; Mackey, B. [AFFCO, L.L.C., Anaconda, MT (United States)

1998-11-01

The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the effect of chemistry on the microstructure and hardness of castings. It is concluded that the use of the Exo-Melt{trademark} process for melting and the proper selection of the aluminum melt stock can result in porosity-free castings. The FeAl alloys can be melted and cast from the virgin and revert stock. A large variation in carbon content of the alloys is possible before the precipitation of graphite flakes occurs. Titanium is a very potent addition to refine the grain size of castings. A range of complex sand castings and two different sizes of centrifugal cast tubes of the alloy have already been cast.

The corrosion and mechanical behaviour of Al, FeCrAlY, and CoCrAlY coatings in aggressive environments

NARCIS (Netherlands)

Haanappel, V.A.C.; Haanappel, V.A.C.; Geerdink, Bert; Fransen, T.; Gellings, P.J.

1991-01-01

The mechanical and chemical behaviours of aluminide coatings applied by pack cementation, FeCrAlY coatings applied by plasma spraying and CoCrAlY coatings applied by electrodeposition were studied. The coatings were pretreated for 0.5 h in argon at 1373 K to improve the adhesion and structural

Al2O3 adherence on CoCrAl alloys

International Nuclear Information System (INIS)

Kingsley, L.M.

1980-04-01

Adherence of protective oxides on NiCrAl and CoCrAl superalloys has been promoted by a dispersion of a highly oxygen reactive element or its oxide being produced within the protection system. Two aspects of this subject are investigated here: the use of Al 2 O 3 as both the dispersion and protective oxide; and the production of an HfO 2 dispersion while simultaneously aluminizing the alloy. It was found that an Al 2 O 3 dispersion will act to promote the adherence of an external scale of Al 2 O 3 to a degree comparable to previously tested dispersions and an HfO 2 dispersion comparable to that produced by a Rhines pack treatment is produced during aluminization

Probing exotic magnetic phases and electrical transport in Cr-rich γ-NiFeCr alloys

Energy Technology Data Exchange (ETDEWEB)

Pal, Pampa [S. N. Bose National Centre for Basic Sciences, Block JD, Sector III, Salt Lake, Kolkata 700098 (India); Majumdar, A.K., E-mail: akm@bose.res.in [S. N. Bose National Centre for Basic Sciences, Block JD, Sector III, Salt Lake, Kolkata 700098 (India); Ramakrishna Mission Vivekananda University, PO Belur Math, Howrah 711202 (India); Nigam, A.K. [Tata Institute of Fundamental Research, Homi Bhabha Road, Mumbai 400005 (India)

2015-05-01

We have identified ferromagnetic, antiferromagnetic, and re-entrant spin-glass-like phases in Cr-rich γ-NiFeCr alloys and studied their critical magnetic behavior. Their electrical resistivity exhibits distinct minima between 10 and 24 K with ρ∞−√T due to electron–electron interaction effects. Electron–phonon and electron–magnon contributions to ρ are isolated. The magnetoresistance shows hysteresis effects, a signature of spin-glass-like phases and a sign reversal with change of magnetic states. We have also observed that the nature of magnetic states strongly depends on the concentration of Fe and Cr. In this system, even a small amount of Fe enhances ferromagnetism a lot while addition of a little bit of Cr suppresses ferromagnetism and takes the system to the antiferromagnetic regime. The correlation between the magnetic and the electrical properties are more meaningful here since both studies were done on the same set of samples which have rather high melting points. - Highlights: • Identified ferro, antiferro, and re-entrant spin-glass phases in Ni–Fe–Cr alloys. • Resistivity ρ~−√T shows minima from 10–24 K due to electron–electron interaction. • Electron–phonon and electron–magnon contributions to ρ are isolated. • Magneto-transport measurements strengthened the magnetic phases identified. • Correlation in magnetic/electrical properties more meaningful if same samples used.

Effect of two-stage sintering process on microstructure and mechanical properties of ODS tungsten heavy alloy

Energy Technology Data Exchange (ETDEWEB)

Lee, Kyong H. [Department of Materials Science and Engineering, Korea Advanced Institute of Science and Technology, 373-1 Kusong-dong, Yusong-gu, Taejon 305-701 (Korea, Republic of); Cha, Seung I. [International Center for Young Scientists, National Institute for Materials Science 1-1, Namiki, Tsukuba 305-0044 (Japan); Ryu, Ho J. [DUPIC, Korea Atomic Energy Research Institute, 150 Deokjin-dong, Yusong-gu, Taejon 305-353 (Korea, Republic of); Hong, Soon H. [Department of Materials Science and Engineering, Korea Advanced Institute of Science and Technology, 373-1 Kusong-dong, Yusong-gu, Taejon 305-701 (Korea, Republic of)], E-mail: shhong@kaist.ac.kr

2007-06-15

Oxide dispersion strengthened (ODS) tungsten heavy alloys have been considered as promising candidates for advanced kinetic energy penetrator due to their characteristic fracture mode compared to conventional tungsten heavy alloy. In order to obtain high relative density, the ODS tungsten heavy alloy needs to be sintered at higher temperature for longer time, however, induces growth of tungsten grains. Therefore, it is very difficult to obtain controlled microstructure of ODS tungsten heavy alloy having fine tungsten grains with full densification. In this study, two-stage sintering process, consisted of primary solid-state sintering and followed by secondary liquid phase sintering, was introduced for ODS tungsten heavy alloys. The mechanically alloyed 94W-4.56Ni-1.14Fe-0.3Y{sub 2}O{sub 3} powders are solid-state sintered at 1300-1450 deg. C for 1 h in hydrogen atmosphere, and followed by liquid phase sintering temperature at 1465-1485 deg. C for 0-60 min. The microstructure of ODS tungsten heavy alloys showed high relative density above 97%, with contiguous tungsten grains after primary solid-state sintering. The microstructure of solid-state sintered ODS tungsten heavy alloy was changed into spherical tungsten grains embedded in W-Ni-Fe matrix during secondary liquid phase sintering. The two-stage sintered ODS tungsten heavy alloy from mechanically alloyed powders showed finer microstructure and higher mechanical properties than conventional liquid phase sintered alloy. The mechanical properties of ODS tungsten heavy alloys are dependent on the microstructural parameters such as tungsten grain size, matrix volume fraction and tungsten/tungsten contiguity, which can be controlled through the two-stage sintering process.

Microstructure and mechanical properties of Al-3Fe alloy processed by equal channel angular extrusion

International Nuclear Information System (INIS)

Fuxiao, Yu; Fang, Liu; Dazhi, Zhao; Toth, Laszlo S

2014-01-01

Al-Fe alloys are attractive for applications at temperatures beyond those normally associated with the conventional aluminum alloys. Under proper solidification condition, a full eutectic microstructure can be generated in Al-Fe alloys at Fe concentration well in excess of the eutectic composition of 1.8 wt.% Fe. The microstructure in this case is characterized by the metastable regular eutectic Al-Al 6 Fe fibers of nano-scale in diameter, instead of the equilibrium eutectic Al-Al 3 Fe phase. In this study, the microstructure and mechanical properties of the Al-3Fe alloy with metastable Al 6 Fe particles deformed by equal channel angular extrusion were investigated. Severe plastic deformation results in a microstructure consisting of submicron equiaxed Al grains with a uniform distribution of submicron Al 6 Fe particles on the grain boundaries. The room temperature tensile properties of the alloy with this microstructure will be presented

Liquidus projection of the Nb-Cr-Al system near the Al3(Nb,Cr) + Cr(Al,Nb) eutectic region

International Nuclear Information System (INIS)

Souza, S.A.; Ferrandini, P.L.; Nunes, C.A.; Coelho, A.A.; Caram, R.

2006-01-01

The system Nb-Cr-Al was investigated in the region near the Al 3 (Nb,Cr) + Cr(Al,Nb) eutectic and the liquidus projection of that region was determined based on the microstructural characterization of arc melted alloys. The characterization utilized scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), differential thermal analysis (DTA) and X-ray diffraction (XRD). The results allowed one to determine three primary solidification liquidus surfaces ((Cr,Al) 2 Nb, Cr(Al,Nb) and Al 3 (Nb,Cr)), that are originated from the binary systems Cr-Nb, Cr-Al and Al-Nb. It is proposed the occurrence of the invariant reaction L + (Cr,Al) 2 Nb ↔ Al 3 (Nb,Cr) + Cr(Al,Nb) and of a point of minimum, which involves a three phase reaction, L ↔ Al 3 (Nb,Cr) + Cr(Al,Nb). All alloys studied showed formation of the Al 3 (Nb,Cr) + Cr(Al,Nb) eutectic as the last solidification step with Al(Nb)Cr 2 precipitating from Cr(Al,Nb)

Interaction of Fe-Al-Cr-C with the melt of an alkali metal carbonate

Science.gov (United States)

Nikitina, E. V.

2015-08-01

The interaction of an Fe-Al-Cr-C (29.5 wt % Fe, 29.35 wt % Cr, 2.56 wt % C, 38.59 wt % Al) alloy with the melt of a lithium, sodium, or potassium carbonate containing 1-5 wt % addition to a salt phase is studied by gravimetry and measuring the corrosion potential and anode polarization curves in the temperature range 500-600°C. As passivators, the substances that decrease the corrosion losses due to hardening and thickening of an oxide film (lithium, sodium, potassium hydroxides) are used. As corrosion stimulators (activators), sodium chloride, fluoride, and sulfate are used. The coalloying of iron with chromium and aluminum results in high corrosion resistance against both frontal (continuous) and local (pitting, intercrystalline) corrosion as a result of formation of chemically resistant and high-adhesion oxide layers with their participation. X-ray diffraction analysis reveals gamma aluminum oxide, spinel (alumochromite) traces, and lithium aluminate at the surface.

Corrosion testing of NiCrAl(Y) coating alloys in high-temperature and supercritical water

International Nuclear Information System (INIS)

Biljan, S.; Huang, X.; Qian, Y.; Guzonas, D.

2011-01-01

With the development of Generation IV (Gen IV) nuclear power reactors, materials capable of operating in high-temperature and supercritical water environment are essential. This study focuses on the corrosion behavior of five alloys with compositions of Ni20Cr, Ni5Al, Ni50Cr, Ni20Cr5Al and Ni20Cr10AlY above and below the critical point of water. Corrosion tests were conducted at three different pressures, while the temperature was maintained at 460 o C, in order to examine the effects of water density on the corrosion. From the preliminary test results, it was found that the binary alloys Ni20Cr and Ni50Cr showed weight loss above the critical point (23.7 MPa and 460 o C). The higher Cr content alloy Ni50Cr suffered more weight loss than Ni-20Cr under the same conditions. Accelerated weight gain was observed above the critical point for the binary alloy Ni5Al. The combination of Cr, Al and Y in Ni20Cr10AlY provides stable scale formation under all testing conditions employed in this study. (author)

Effect of Fe-Content on the Mechanical Properties of Recycled Al Alloys during Hot Compression

Directory of Open Access Journals (Sweden)

Hongzhou Lu

2017-07-01

Full Text Available It is unavoidable that Fe impurities will be mixed into Al alloys during recycling of automotive aluminum parts, and the Fe content has a significant effect on the mechanical properties of the recycled Al alloys. In this work, hot compression tests of two Fe-containing Al alloys were carried out at elevated temperatures within a wide strain rate range from 0.01 s−1 to 10 s−1. The effect of Fe content on the peak stress of the stress vs. strain curves, strain rate sensitivity and activation energy for dynamic recrystallization are analyzed. Results show that the recycled Al alloy containing 0.5 wt % Fe exhibits higher peak stresses and larger activation energy than the recycled Al alloy containing 0.1 wt % Fe, which results from the fact that there are more dispersed AlMgFeSi and/or AlFeSi precipitates in the recycled Al alloy containing 0.5 wt % Fe as confirmed by SEM observation and energy spectrum analysis. It is also shown that the Fe content has little effect on the strain rate sensitivity of the recycled Al alloys.

Impact of He and Cr on defect accumulation in ion-irradiated ultrahigh-purity Fe(Cr) alloys