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Sample records for nzp ceramics final

  1. Development of NZP ceramic based {open_quotes}cast-in-place{close_quotes} diesel engine port liners

    Energy Technology Data Exchange (ETDEWEB)

    Nagaswaran, R.; Limaye, S.Y.

    1996-02-01

    BSX (Ba{sub 1+x}Zr{sub 4}P{sub 6-2x}Si{sub 2x}O{sub 24}) and CSX (Ca{sub l-x}Sr{sub x}Zr{sub 4}P{sub 6}O{sub 24}) type NZP ceramics were fabricated and characterized for: (i) thermal properties viz., thermal conductivity, thermal expansion, thermal stability and thermal shock resistance; (ii) mechanical properties viz., flexure strength and elastic modulus; and (iii) microstructures. Results of these tests and analysis indicated that the BS-25 (x=0.25 in BSX) and CS-50 (x=0.50 in CSX) ceramics had the most desirable properties for casting metal with ceramic in place. Finite element analysis (FEA) of metal casting (with ceramic in place) was conducted to analyze thermomechanical stresses generated and determine material property requirements. Actual metal casting trials were also conducted to verify the results of finite element analysis. In initial trials, the ceramic cracked because of the large thermal expansion mismatch (hoop) stresses (predicted by FEA also). A process for introduction of a compliant layer between the metal and ceramic to alleviate such destructive stresses was developed. The compliant layer was successful in preventing cracking of either the ceramic or the metal. In addition to these achievements, pressure slip casting and gel-casting processes for fabrication of NZP components; and acoustic emission and ultrasonics-based NDE techniques for detection of microcracks and internal flaws, respectively, were successfully developed.

  2. Sodium zirconium phosphate (NZP) as a host structure for nuclear waste immobilization: A review

    International Nuclear Information System (INIS)

    Scheetz, B.E.; Agrawal, D.K.; Breval, E.; Roy, R.

    1994-01-01

    Sodium zirconium phosphate [NZP] structural family, of which NaZr 2 P 3 O 12 is the parent composition, has been reviewed as a host ceramic waste form for nuclear waste immobilization. NZP compounds are characterized for their ionic conductivity, low thermal expansion and structural flexibility to accommodate a large number of multivalent ions. This latter property of the [NZP] structure allows the incorporation of almost all 42 nuclides present in a typical commercial nuclear waste. The leach studies of simulated waste forms based on NZP have shown reasonable resistance for the release of its constituents. The calculation of dissolution rates of NZP structure has demonstrated that it would take 20,000 times longer to dissolved NZP than quartz

  3. The immobilisation of nuclear waste materials containing different alkali elements into single-phase NZP based ceramics

    International Nuclear Information System (INIS)

    Pet'kov, V.I.; Orlova, A.I.; Trubach, I.G.; Demarin, T.; Kurazhkovskaya, V.S.

    2002-01-01

    The NZP matrix, which is based on NaZr 2 (PO 4 ) 3 , is a viable candidate for nuclear waste immobilisation. We examined the possibilities of incorporating of alkali elements into the NZP host structure, investigated the conditions of the crystalline solution formation, and determined the regions of the NZP structure compositional stability for a series of complex orthophosphates of titanium or zirconium and alkali elements A m-x A' x M 2-(m-1)/4 (PO 4 ) 3 with m = 1, 3, or 5 and 0 ≤ x ≤ m, where A and A' are mutually different alkali elements and M is Ti or Zr. The phosphates containing Li-Na, Li-K, Li-Rb, Li-Cs, Na-K, Na-Rb, Na-Cs, K-Rb, K-Cs and Rb-Cs pairs were prepared and studied by X-ray powder analysis, IR spectroscopy, simultaneous DTA-TG measurements and electron microprobe analyses. In the systems studied, wide ranges of crystalline phosphate solutions with tailored alkali metal substitutions were formed owing to the large number of sites available for substitution and high degree of flexibility in the NZP structure. It was found that introduction of the less expensive and lighter Ti in the host phase in place of the commonly used Zr permits cheaper ceramics, having in some cases larger alkali element contents, to be obtained. The phases containing alkali metals can be formed, for instance, during phosphate solidification of molten alkali chlorides with radioactive nuclides from the pyroelectrochemical technologies of nuclear fuel recycling

  4. Site preferences of actinide cations in [NZP] compounds

    Science.gov (United States)

    Hawkins, H. T.; Spearing, D. R.; Smith, D. M.; Hampel, F. G.; Veirs, D. K.; Scheetz, B. E.

    2000-07-01

    Compounds adopting the sodium dizirconium tris(phosphate) (NaZr2(PO4)3) structure type belong to the [NZP] structural family of compounds. [NZP] compounds possess desirable properties that would permit their application as hosts for the actinides. These properties include compositional flexibility (i.e., three structural sites that can accommodate a variety of different cations), high thermal stability, negligible thermal expansion, and resistance to radiation damage. Experimental data indicate that [NZP] compounds resist dissolution and release of constituents over a wide range of experimental conditions. Moreover, [NZP] compounds may be synthesized by both conventional and novel methods and may be heat treated or sintered at modest temperatures (800 °C-1350 °C) in open or restricted systems.

  5. The dissociation of NZP (Ca{sub 0.5}Sr{sub 0.5}Zr{sub 4}P{sub 6}O{sub 24}) during plasma spraying[Sodium Zirconium Phosphate

    Energy Technology Data Exchange (ETDEWEB)

    Trice, R.W.; Brewer, L.N.; Faber, K.T.

    2000-04-01

    Sodium zirconium phosphate (NaZr{sub 2}P{sub 3}O{sub 12} or NZP) was first systematically evaluated in the early 1980s by Roy and co-workers, who demonstrated its extremely low coefficient of thermal expansion (CTE). It was later shown that other group IA and IIA atoms can be ionically substituted into the NZP crystal structure to adjust the CTE. As a result of their low and tailorable CTEs, NZP's have potential use as a protective coating for silicon-based ceramics and carbon-carbon composites. One technique for the application of ceramic coatings employs plasma-spraying. In this process, powders are injected into a plasma flame, melted, and propelled onto a substrate. The resulting coating microstructure is typically composed of thin lamellae (from each melted particle) stacked on top of one another during each pass of the torch. In the current research, NZP has been plasma-sprayed using the recently patented small particle plasma-spray process. The microstructure was then analyzed using transmission electron microscopy and x-ray diffraction to identify the phases in the complex coating that resulted.

  6. Structure and short time degradation studies of sodium zirconium phosphate ceramics loaded with simulated fast breeder (FBR) waste

    Energy Technology Data Exchange (ETDEWEB)

    Ananthanarayanan, A., E-mail: arvinda@barc.gov.in [Process Development Division, Bhabha Atomic Research Centre, Mumbai 400085 (India); Ambashta, R.D., E-mail: aritu@barc.gov.in [Process Development Division, Bhabha Atomic Research Centre, Mumbai 400085 (India); Sudarsan, V. [Chemistry Division, Bhabha Atomic Research Centre, Mumbai 400085 (India); Ajithkumar, T. [Applied Catalysis Unit, National Chemical Laboratory, Pune 411008 (India); Sen, D.; Mazumder, S. [Solid State Physics Division, Bhabha Atomic Research Centre, Mumbai 400085 (India); Wattal, P.K. [Process Development Division, Bhabha Atomic Research Centre, Mumbai 400085 (India)

    2017-04-15

    Sodium zirconium phosphate (NZP) ceramics have been prepared using conventional sintering and hot isostatic pressing (HIP) routes. The structure of NZP ceramics, prepared using the HIP route, has been compared with conventionally sintered NZP using a combination of X-ray diffraction (XRD) and ({sup 31}P and {sup 23}Na) nuclear magnetic resonance (NMR) spectroscopy techniques. It is observed that NZP with no waste loading is aggressive toward the steel HIP-can during hot isostatic compaction and significant fraction of cations from the steel enter the ceramic material. Waste loaded NZP samples (10 wt% simulated FBR waste) show significantly low can-interaction and primary NZP phase is evident in this material. Upon exposure of can-interacted and waste loaded NZP to boiling water and steam, {sup 31}P NMR does not detect any major modifications in the network structure. However, the {sup 23}Na NMR spectra indicate migration of Na{sup +} ions from the surface and possible re-crystallization. This is corroborated by Small-Angle Neutron Scattering (SANS) data and Scanning Electron Microscopy (SEM) measurements carried out on these samples.

  7. Ion beam irradiation effects in strontium zirconium phosphate with NZP-structure type

    International Nuclear Information System (INIS)

    Gregg, Daniel J.; Karatchevtseva, Inna; Thorogood, Gordon J.; Davis, Joel; Bell, Benjamin D.C.; Jackson, Matthew; Dayal, Pranesh; Ionescu, Mihail; Triani, Gerry; Short, Ken; Lumpkin, Gregory R.; Vance, Eric R.

    2014-01-01

    Ceramics with the sodium zirconium phosphate or NZP type structure have potential as nuclear waste form and inert matrix materials. For both applications the material will be subjected to self-radiation damage from α-decay of the incorporated actinides. In this study, ion-beam irradiation using Au- and He-ions has been used to simulate the consequences of α-decay and the effects of irradiation on the structural and macroscopic properties (density and hardness) have been investigated. Irradiation by Au-ions resulted in a significant volume contraction of ∼7%, a reduction in hardness of ∼30% and a loss in long-range order at fluences above 10 14 Au-ions/cm 2 . In contrast, little effect on the material properties was noted for samples irradiated with He-ions up to a fluence of 10 17 ions/cm 2 . Thermal annealing was investigated for the highest fluence Au-ion irradiated sample and significant decomposition was observed

  8. Solid ceramic based on mixed-frame titanium phosphate and calcium synthesized in solar furnace

    International Nuclear Information System (INIS)

    Salikhov, T. P.; Kan, V. V.; Urazaeva, Eh. M.; Savatyugina, T. V.; Arushanov, G. M.

    2012-01-01

    The authors synthesized of mixed orthophosphates Ca 0 . 5 Ti 2 (PO 4 ) 3 using concentrated solar radiation. We obtained a porous ceramic filter with the given type of NZP structure and high thermal and hydrolytic stability. (authors)

  9. Americium and plutonium in phosphates of trigonal structure (NZP type) Am1/3[Zr2(PO4)3] and Pu1/4[Zr2(PO4)3

    International Nuclear Information System (INIS)

    Bykov, D.M.; Orlova, A.I.; Tomilin, S.V.; Lizin, A.A.; Lukinykh, A.N.

    2006-01-01

    Am 1/3 [Zr 2 (PO 4 ) 3 ] and Pu 1/4 [Zr 2 (PO 4 ) 3 ] phosphates are synthesized and are investigated by X-ray diffraction method. Compounds have triclinic lattices and lattice parameters are determined. Possibility of actinide inclusion into hollows of framework of NZP type is shown for the first time. It is proposed that inclusion of Pu and Am highly-charged cations into framework hollows decreases crystal structure symmetry up to primitive trigonal one. Rate of Pu leaching from ceramics on Pu 1/4 [Zr 2 (PO 4 ) 3 ] basis are measured [ru

  10. Microwave assisted low temperature synthesis of sodium zirconium phosphate (NZP) and the leachability of some selected fission products incorporated in its structure

    International Nuclear Information System (INIS)

    Dharwadkar, S.R.

    2008-01-01

    Full text: Microwave assisted procedure for low temperature solid state synthesis of sodium zirconium phosphate (NZP), a material with the potential for immobilization and disposal of high level nuclear waste, was developed. Four selected fission products, namely cesium, strontium, tellurium and ruthenium were introduced (substituted) in the NZP matrix during its synthesis at 450 deg C. More than 85% of these elements incorporated at this temperature could be retained in the NZP compacts, sintered in air at 1000 deg C to nearly 90% of the theoretical density of pure sodium zirconium phosphate. Leaching studies were carried out on the fission product substituted sintered NZP compacts in pure de-ionized water and 80% saturated brine solution at the ambient temperatures of 30 deg C and 90 deg C for four weeks. The major part of leaching in all the cases was observed in the first week. The maximum amount of the substituted element leached in the liquid media after four weeks, however did not exceed 12% of the total amount originally present in the sample before leaching. No significant leaching was observed for any of the dopant elements after four weeks. Among the substituted elements maximum leaching was observed for tellurium followed by cesium and strontium. Ruthenium showed virtually no leaching under the conditions employed. Leaching was found to decrease considerably in multiple element substituted NZP. The effect of temperature on the leaching rate was marginal but substantial difference was observed when the leachant was changed from pure de-ionized water to brine solution. Tellurium and strontium exhibited three and two fold decrease in the leaching rate respectively on changing the leachant from pure de-ionized water to 80% saturated brine solution. The leach rate of Cs however remained virtually unaffected by this change. The SEM and EDX analysis of the surfaces of the leached pellets showed virtual absence of the dopants introduced in the NZP matrix

  11. Interaction of low-expansion NZP ceramics with Na{sub 2}SO{sub 4} at 1000{degrees}C

    Energy Technology Data Exchange (ETDEWEB)

    Lee, W.Y.; Cooley, K.M.; Stinton, D.P.; Joslin, D.L. [Oak Ridge National Lab., TN (United States)

    1996-08-01

    The interaction between several low-expansion NZP materials and Na{sub 2}SO{sub 4} at 1000{degrees}C in pure O{sub 2} was studied. Ba{sub 1.25}Zr{sub 4}P{sub 5.5}Si{sub 0.5}O{sub 24} experienced extensive cracking and delamination upon reaction with Na{sub 2}SO{sub 4}. On the other hand, Ca{sub 0.5}Sr{sub 0.5}Zr{sub 4}P{sub 6}O{sub 24} remained intact in terms of visual appearance, and had no significant weight loss or gain. However, the ion exchange between Na{sup +} ions and Ca{sup +2} ions was observed to be sufficiently rapid to allow the penetration of the Na{sup +} ions into the test specimens in 100h. The segregation of Ca to the specimen surface was observed due to the ion exchange. Ca{sub 0.6}Mg{sub 0.4}Zr{sub 4}P{sub 6}O{sub 24} was also tested, but its stability could not properly be assessed because the as-received specimens contained a significant amount of MgZr{sub 4}P{sub 6}O{sub 24} as an impurity phase.

  12. Prototype development and testing of ultrafine grain NZP ceramics. Final report, July 28, 1995--April 27, 1997

    Energy Technology Data Exchange (ETDEWEB)

    Brown, J.J.

    1997-08-04

    The goal of this project was to demonstrate that a new low-expanding ceramic (Ca{sub 0.6},Mg{sub 0.4})Zr{sub 4}(PO{sub 4}){sub 6}, hereafter referred to as CMZP, could be used as an exhaust manifold liner in off-road diesel engines and provide improved engine efficiency (by permitting higher engine operating temperature). This study has successfully demonstrated this improvement and further engine testing (and possible manufacturing) is presently underway at Caterpillar Inc. Laboratories. Basically this program involved two subcontracts: one to Virginia Tech to develop sintering procedures for CMZP, and one to Caterpillar, Inc. to develop slip casting procedures for CMZP. Nearly 100kg of CMZP were prepared by MATVA, Inc. and Virginia Tech for use by Caterpillar. Virginia Tech developed detailed sintering procedures for CMZP and Caterpillar developed slip casting procedures and manufactured several exhaust manifold elbows. These elbows have been cast into prototype cylinder heads and have been shown to be acceptable replacements for metal manifolds. (Caterpillar advises that a new component may require up to 6 years of testing and qualification before acceptance as standard diesel engine part).

  13. Systematic investigation of the strontium zirconium phosphate ceramic form for nuclear waste immobilization

    Science.gov (United States)

    Pet'kov, Vladimir; Asabina, Elena; Loshkarev, Vladimir; Sukhanov, Maksim

    2016-04-01

    We have summarized our data and literature ones on the thermophysical properties and hydrolytic stability of Sr0.5Zr2(PO4)3 compound as a host NaZr2(PO4)3-type (NZP) structure for immobilization of 90Sr-containing radioactive waste. Absence of any polymorphic transformations on the temperature dependence of its heat capacity between 7 and 665 K is caused by the stability of crystalline Sr0.5Zr2(PO4)3. Calculated values of thermal conductivity coefficients at zero porosity in the range 298-673 K were 1.86-2.40 W·m-1 K-1. The compound may be classified as low thermal expanding material due to its average linear thermal expansion coefficient. Study of the hydrolytic stability in acid and alkaline media has shown that the relative mass fraction of Sr2+ ions, released into aggressive leaching media, didn't exceed 1% of the mass of sample. Soxhlet leaching studies have shown substantial resistance towards the release of Sr2+ ions into distilled water. Feeble sinterability constrains practical applications of NZP substances, that is why known in literature methods of Sr0.5Zr2(PO4)3 dense ceramics obtaining have been reviewed.

  14. [Effect of ceramic thickness and resin cement shades on final color of heat-pressed ceramic veneers].

    Science.gov (United States)

    Ren, D F; Zhan, K R; Chen, X D; Xing, W Z

    2017-02-09

    Objective: To analyze the effect of ceramic materials thickness and resin cement shades on the final color of ceramic veneers in the discolored teeth, and to investigate the color agreement of try-in pastes to the corresponding resin cements. Methods: Sixty artificial maxillary central incisor teeth (C2 shade) were used to simulate the natural discolored teeth and prepared according to veneer tooth preparation protocol. Veneers of different thickness in the body region (0.50 and 0.75 mm) were fabricated using ceramic materials (LT A2 shade, IPS e.max Press). The ceramic veneer specimens were bonded to the artificial teeth using the 6 shades of resin cements (Variolink Veneer: shades of LV-3, LV-2, HV+3; RelyX™ Veneer: shades of TR, A3, WO) ( n= 5). A clinical spectrophotometer was used to measure the color parameters of ceramic veneers at the cervical, body and incisal regions. Color changes of veneers before and after cementation were calculated and registered as ΔE1, and the changes between try-in paste and the corresponding resin cements were registered as ΔE2. Results: Three-way ANOVA indicated that ΔE1 and ΔE2 values were significantly affected by the ceramic thickness, resin cement shades and measuring regions ( Pceramic veneers were cemented with resin cements in shades of HV+3 and WO. The ΔE2 values of six shades ranged from 0.60-2.56. The shades of HV+3, WO and A3 resin cements were more than 1.60. Conclusions: Different thickness of ceramic materials, resin cement shades and measuring regions could affect the final color of ceramic veneers. The color differences of some resin cements and corresponding try-in pastes might be observed in clinical practice.

  15. A Glass-Ceramic Waste Forms for the Immobilization of Rare Earth Oxides from the Pyroprocessing Waste salt

    International Nuclear Information System (INIS)

    Ahn, Byung-Gil; Park, Hwan-Seo; Kim, Hwan-Young; Kim, In-Tae

    2008-01-01

    The fission product of rare earth (RE) oxide wastes are generates during the pyroprocess . Borosilicate glass or some ceramic materials such as monazite, apatite or sodium zirconium phosphate (NZP) have been a prospective host matrix through lots of experimental results. Silicate glasses have long been the preferred waste form for the immobilization of HLW. In immobilization of the RE oxides, the developed process on an industrial scale involves their incorporation into a glass matrix, by melting under 1200 ∼ 1300 .deg. C. Instead of the melting process, glass powder sintering is lower temperature (∼ 900 .deg. C) required for the process which implies less demanding conditions for the equipment and a less evaporation of volatile radionuclides. This study reports the behaviors, direct vitrification of RE oxides with glass frit, glass powder sintering of REceramic with glass frit, formation of RE-apatite (or REmonazite) ceramic according to reaction temperature, and the leach resistance of the solidified waste forms

  16. Phosphate bonded ceramics as candidate final-waste-form materials

    International Nuclear Information System (INIS)

    Singh, D.; Wagh, A.S.; Cunnane, J.; Sutaria, M.; Kurokawa, S.; Mayberry, J.

    1994-04-01

    Room-temperature setting phosphate-bonded ceramics were studied as candidate materials for stabilization of DOE low-level problem mixed wastes which cannot be treated by other established stabilization techniques. Phosphates of Mg, Mg-Na, Al and Zr were studied to stabilize ash surrogate waste containing RCRA metals as nitrates and RCRA organics. We show that for a typical loading of 35 wt.% of the ash waste, the phosphate ceramics pass the TCLP test. The waste forms have high compression strength exceeding ASTM recommendations for final waste forms. Detailed X-ray diffraction studies and differential thermal analyses of the waste forms show evidence of chemical reaction of the waste with phosphoric acid and the host matrix. The SEM studies show evidence of physical bonding. The excellent performance in the leaching tests is attributed to a chemical solidification and physical as well as chemical bonding of ash wastes in these phosphate ceramics

  17. Synthesis, microstructure and thermal expansion studies

    Indian Academy of Sciences (India)

    Abstract. We report on the synthesis, microstructure and thermal expansion studies on Ca0.5+/2Sr0.5+/2Zr4P6−2Si2O24 ( = 0.00 to 1.00) system which belongs to NZP family of low thermal expansion ceramics. The ceramics synthesized by co-precipitation method at lower calcination and the sintering temperatures ...

  18. Development of Advanced Ceramic Manufacturing Technology; FINAL

    International Nuclear Information System (INIS)

    Pujari, V.K.

    2001-01-01

    Advanced structural ceramics are enabling materials for new transportation engine systems that have the potential for significantly reducing energy consumption and pollution in automobiles and heavy vehicles. Ceramic component reliability and performance have been demonstrated in previous U.S. DOE initiatives, but high manufacturing cost was recognized as a major barrier to commercialization. Norton Advanced Ceramics (NAC), a division of Saint-Gobain Industrial Ceramics, Inc. (SGIC), was selected to perform a major Advanced Ceramics Manufacturing Technology (ACMT) Program. The overall objectives of NAC's program were to design, develop, and demonstrate advanced manufacturing technology for the production of ceramic exhaust valves for diesel engines. The specific objectives were (1) to reduce the manufacturing cost by an order of magnitude, (2) to develop and demonstrate process capability and reproducibility, and (3) to validate ceramic valve performance, durability, and reliability. I n order to achieve these objectives, NAC, a leading U.S. advanced ceramics component manufacturer, assembled a multidisciplinary, vertically integrated team. This team included: a major diesel engine builder, Detroit Diesel Corporation (DDC); a corporate ceramics research division, SGIC's Northboro R and D Center; intelligent processing system developers, BDM Federal/MATSYS; a furnace equipment company, Centorr/Vacuum Industries; a sintering expert, Wittmer Consultants; a production OEM, Deco-Grand; a wheel manufacturer and grinding operation developer, Norton Company's Higgins Grinding Technology Center (HGTC); a ceramic machine shop, Chand Kare Technical Ceramics; and a manufacturing cost consultant, IBIS Associates. The program was divided into four major tasks: Component Design and Specification, Component Manufacturing Technology Development, Inspection and Testing, and Process Demonstration

  19. Particle-induced amorphization of complex ceramics. Final report

    International Nuclear Information System (INIS)

    Ewing, R.C.; Wang, L.M.

    1998-01-01

    The crystalline-to-amorphous (c-a) phase transition is of fundamental importance. Particle irradiations provide an important, highly controlled means of investigating this phase transformation and the structure of the amorphous state. The interaction of heavy-particles with ceramics is complex because these materials have a wide range of structure types, complex compositions, and because chemical bonding is variable. Radiation damage and annealing can produce diverse results, but most commonly, single crystals become aperiodic or break down into a polycrystalline aggregate. The authors continued the studies of the transition from the periodic-to-aperiodic state in natural materials that have been damaged by α-recoil nuclei in the uranium and thorium decay series and in synthetic, analogous structures. The transition from the periodic to aperiodic state was followed by detailed x-ray diffraction analysis, in-situ irradiation/transmission electron microscopy, high resolution transmission electron microscopy, extended x-ray absorption fine structure spectroscopy/x-ray absorption near edge spectroscopy and other spectroscopic techniques. These studies were completed in conjunction with bulk irradiations that can be completed at Los Alamos National Laboratory or Sandia National Laboratories. Principal questions addressed in this research program included: (1) What is the process at the atomic level by which a ceramic material is transformed into a disordered or aperiodic state? (2) What are the controlling effects of structural topology, bond-type, dose rate, and irradiation temperature on the final state of the irradiated material? (3) What is the structure of the damaged material? (4) What are the mechanisms and kinetics for the annealing of interstitial and aggregate defects in these irradiated ceramic materials? (5) What general criteria may be applied to the prediction of amorphization in complex ceramics?

  20. Application of the final flotation waste for obtaining the glass-ceramic materials

    Directory of Open Access Journals (Sweden)

    Cocić Mira

    2017-01-01

    Full Text Available This work describes the investigation of the final flotation waste (FFW, originating from the RTB Bor Company (Serbia, as the main component for the production of glass-ceramic materials. The glass-ceramics was synthesized by the sintering of FFW, mixtures of FFW with basalt (10%, 20%, and 40%, and mixtures of FFW with tuff (20% and 40%. The sintering was conducted at the different temperatures and with the different time duration in order to find the optimal composition and conditions for crystallization. The increase of temperature, from 1100 to 1480°C, and sintering time, from 4 to 6h resulted in a higher content of hematite crystal in the obtained glass-ceramic (up to 44%. The glass-ceramics sintered from pure FFW (1080°C/36h has good mechanical properties, such as high propagation speed (4500 m/s and hardness (10800 MPa, as well as very good thermal stability. The glass-ceramics obtained from mixtures shows weaker mechanical properties compared to that obtained from pure FFW. The mixtures of FFW with tuff have a significantly lower bulk density compared to other obtained glass-ceramics. Our results indicate that FFW can be applied as a basis for obtaining the construction materials. [Project of the Serbian Ministry of Education, Science and Technological Development, Grant no. 176010: Composition, genesis, application, and contribution to the environmental sustainability

  1. Effect of esthetic core shades on the final color of IPS Empress all-ceramic crowns.

    Science.gov (United States)

    Azer, Shereen S; Ayash, Ghada M; Johnston, William M; Khalil, Moustafa F; Rosenstiel, Stephen F

    2006-12-01

    Clinically relevant assessment of all-ceramic crowns supported by esthetic composite resin foundations has not been evaluated with regard to color reproducibility. This in vitro study quantitatively evaluated the influence of different shades of composite resin foundations and resin cement on the final color of a leucite-reinforced all-ceramic material. A total of 128 disks were fabricated; 64 (20 x 1 mm) were made of all-ceramic material (IPS Empress) and 64 (20 x 4 mm) of 4 different shades composite resin (Tetric Ceram). The ceramic and composite resin disks were luted using 2 shades (A3 and Transparent) of resin cement (Variolink II). Color was measured using a colorimeter configured with a diffuse illumination/0-degree viewing geometry, and Commission Internationale de l'Eclairage (CIE) L( *)a( *)b( *) values were directly calculated. Descriptive statistical analysis was performed, and color differences (DeltaE) for the average L( *), a( *) and b( *) color parameters were calculated. Repeated measures analysis of variance (ANOVA) was used to compare mean values and SDs between the different color combinations (alpha=.05). The CIE L( *)a( *)b( *) color coordinate values showed no significant differences for variation in color parameters due to the effect of the different composite resin shades (P=.24) or cement shades (P=.12). The mean color difference (DeltaE) value between the groups was 0.8. Within the limitations of this study, the use of different shades for composite resin cores and resin cements presented no statistically significant effect on the final color of IPS Empress all-ceramic material.

  2. High-speed, low-damage grinding of advanced ceramics Phase 1. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Kovach, J.A. [Eaton Corp., Willoughby Hills, OH (United States). Mfg. Technologies Center; Malkin, S. [Univ. of Massachusetts (United States)

    1995-03-01

    In manufacture of structural ceramic components, grinding costs can comprise up to 80% of the entire manufacturing cost. Most of these costs arise from the conventional multi-step grinding process with numerous grinding wheels and additional capital equipment, perishable dressing tools, and labor. In an attempt to reduce structural ceramic grinding costs, a feasibility investigation was undertaken to develop a single step, roughing-finishing process suitable for producing high-quality silicon nitride ceramic parts at high material removal rates at lower cost than traditional, multi-stage grinding. This feasibility study employed combined use of laboratory grinding tests, mathematical grinding models, and characterization of resultant material surface condition. More specifically, this Phase 1 final report provides a technical overview of High-Speed, Low-Damage (HSLD) ceramic grinding and the conditions necessary to achieve the small grain depths of cut necessary for low damage grinding while operating at relatively high material removal rates. Particular issues addressed include determining effects of wheel speed and material removal rate on resulting mode of material removal (ductile or brittle fracture), limiting grinding forces, calculation of approximate grinding zone temperatures developed during HSLD grinding, and developing the experimental systems necessary for determining HSLD grinding energy partition relationships. In addition, practical considerations for production utilization of the HSLD process are also discussed.

  3. An Exploratory Study: Assessment of Modeled Dioxin Exposure in Ceramic Art Studios (Final Report, 2008)

    Science.gov (United States)

    EPA announced the availability of the final report, An Exploratory Study: Assessment of Modeled Dioxin Exposure in Ceramic Art Studios. This report investigates the potential dioxin exposure to artists/hobbyists who use ball clay to make pottery and related products. Derm...

  4. Sensitive Ceramics

    DEFF Research Database (Denmark)

    2014-01-01

    Sensitive Ceramics is showing an interactive digital design tool for designing wall like composition with 3d ceramics. The experiment is working on two levels. One which has to do with designing compositions and patterns in a virtual 3d universe based on a digital dynamic system that responds on ...... with realizing the modules in ceramics by 3d printing directly in porcelain with a RapMan printer that coils up the 3d shape in layers. Finally the ceramic modules are mounted in a laser cut board that reflects the captured composition of the movement of the hands....

  5. Stress relief of ceramic components in high voltage assemblies. Final report

    International Nuclear Information System (INIS)

    Heinen, R.J.

    1979-02-01

    Two types of ceramic packages were evaluated to determine the effectiveness of encapsulating the ceramic components in beta eucryptite filled epoxy. The requirements (no high voltage breakdown, no ceramic cracking, and no encapsulant cracking) were met by the spark gap assembly, but the sprytron assembly had cracking in the encapsulant after thermal cycling. The encapsulation of the ceramic component in beta eucryptite filled epoxy with a stress decoupling material selectively applied in the stress concentrated areas were used to prevent cracking in the sprytron encapsulant. This method is proposed as the standard encapsulation process for high voltage ceramic components

  6. Scale up issues involved with the ceramic waste form: ceramic-container interactions and ceramic cracking quantification

    International Nuclear Information System (INIS)

    Bateman, K. J.; DiSanto, T.; Goff, K. M.; Johnson, S. G.; O'Holleran, T.; Riley, W. P. Jr.

    1999-01-01

    Argonne National Laboratory is developing a process for the conditioning of spent nuclear fuel to prepare the material for final disposal. Two waste streams will result from the treatment process, a stainless steel based form and a ceramic based form. The ceramic waste form will be enclosed in a stainless steel container. In order to assess the performance of the ceramic waste form in a repository two factors must be examined, the surface area increases caused by waste form cracking and any ceramic/canister interactions that may release toxic material. The results indicate that the surface area increases are less than the High Level Waste glass and any toxic releases are below regulatory limits

  7. Characterization of ceramics used in mass ceramic industry Goianinha/RN

    International Nuclear Information System (INIS)

    Sales Junior, J.C.C.; Nascimento, R.M. do; Andrade, J.C.S.; Saldanha, K.M.; Dutra, R.P.S.

    2011-01-01

    The preparation of the the ceramic mass is one of the most important steps in the manufacture of ceramic products, since the characteristics of the raw materials used, and the proportions that they are added, directly influence the final properties of ceramic products and the operational conditions of processing. The objective of this paper is to present the results of the characterization of a ceramic mass used in the manufacture of sealing blocks by a red ceramic industry of the city of Goianinha / RN. We analyzed the chemical and mineralogical composition; thermogravimetric and differential thermal analysis; granulometric analysis; evaluation of plasticity; and determining the technological properties of specimens used in test firing at 700, 900 and 1100 ° C. The results show that the ceramic body studied has characteristics that allow use in the manufacture of sealing blocks when burned at a temperature of 900 ° C. (author)

  8. Insulating Structural Ceramics Program, Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Andrews, Mark J.; Tandon, Raj; Ott, Eric; Hind, Abi Akar; Long, Mike; Jensen, Robert; Wheat, Leonard; Cusac, Dave; Lin, H. T.; Wereszczak, Andrew A.; Ferber, Mattison K.; Lee, Sun Kun; Yoon, Hyung K.; Moreti, James; Park, Paul; Rockwood, Jill; Boyer, Carrie; Ragle, Christie; Balmer-Millar, Marilou; Aardahl, Chris; Habeger, Craig; Rappe, Ken; Tran, Diana; Koshkarian, Kent; Readey, Michael

    2005-11-22

    New materials and corresponding manufacturing processes are likely candidates for diesel engine components as society and customers demand lower emission engines without sacrificing power and fuel efficiency. Strategies for improving thermal efficiency directly compete with methodologies for reducing emissions, and so the technical challenge becomes an optimization of controlling parameters to achieve both goals. Approaches being considered to increase overall thermal efficiency are to insulate certain diesel engine components in the combustion chamber, thereby increasing the brake mean effective pressure ratings (BMEP). Achieving higher BMEP rating by insulating the combustion chamber, in turn, requires advances in material technologies for engine components such as pistons, port liners, valves, and cylinder heads. A series of characterization tests were performed to establish the material properties of ceramic powder. Mechanical chacterizations were also obtained from the selected materials as a function of temperature utilizing ASTM standards: fast fracture strength, fatique resistance, corrosion resistance, thermal shock, and fracture toughness. All ceramic materials examined showed excellent wear properties and resistance to the corrosive diesel engine environments. The study concluded that the ceramics examined did not meet all of the cylinder head insert structural design requirements. Therefore we do not recommend at this time their use for this application. The potential for increased stresses and temperatures in the hot section of the diesel engine combined with the highly corrosive combustion products and residues has driven the need for expanded materials capability for hot section engine components. Corrosion and strength requirements necessitate the examination of more advanced high temperture alloys. Alloy developments and the understanding of processing, structure, and properties of supperalloy materials have been driven, in large part, by the gas

  9. Engine testing of ceramic cam-roller followers. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Kalish, Y. [Detroit Diesel Corp., MI (United States)

    1992-04-01

    For several years, DDC has been developing monolithic ceramic heat engine components. One of the components, developed for an application in our state-of-the-art on-highway, heavy-duty diesel engine, the Series 60, is a silicon nitride cam-roller follower. Prior to starting this program, each valve train component in the Series 60 was considered for conversion to a ceramic material. Many advantages and disadvantages (benefits and risks) were considered. From this effort, one component was selected, the cam-roller follower. Using a system design approach, a ceramic cam-roller follower offered functional improvement at a reasonable cost. The purpose of the project was to inspect and test 100 domestically produced silicon nitride cam-roller followers built to the requirements of the DDC series 60 engine.

  10. Effect of ceramic thickness and cement shade on the final shade after bonding using the 3D master system: a laboratory study.

    Science.gov (United States)

    Montero, Javier; Gómez-Polo, Cristina

    2016-06-01

    The final color of a ceramic restoration is influenced by both the ceramic thickness and the cement shade. This study aims to evaluate the color stability according to the 3D Master System of e.max ceramic discs after bonding with different shades of luting agents. A total of 120 e.max.Press 2M1 HT ceramic discs (60 discs of 1-mm thick and 60 discs of 0.5 mm thick) and three different values of Variolink Veneer cement were used (-3, 0, +3) for the cementation process. An Easyshade compact device was used to measure color shade tabs, according to the 3D Master System, on the discs both before and after the cementation protocols. Bivariate and multivariate analyses were carried out with the spss v.21. After bonding with the different luting agents, only 30% remained as 2M1: specifically, 22% of the thinner discs and 37.3% of the thicker discs. In general, the effect of bonding increased the value and the chroma of the shade to a significant extent. Regression analyses revealed that the most significant predictor for all color parameters was cement shade, the thinner disc group bonded with -3 cement being the most unstable subgroup. According to the 3D Master System, the shade of the luting agent was the main predictor of the final color. However, the final color seems to be somewhat unpredictable, at least according to the modulating factors evaluated in the present study.

  11. All-ceramic crowns: bonding or cementing?

    Science.gov (United States)

    Pospiech, Peter

    2002-12-01

    Despite the wide variety of all-ceramic systems available today, the majority of dental practitioners hesitate to recommend and insert all-ceramic crowns. This article regards the nature of the ceramic materials, the principles of bonding and adhesion, and the clinical problems of the acid-etch technique for crowns. Advantages and disadvantages are discussed, and the influences of different factors on the strength of all-ceramic crowns are presented. Finally, the conclusion is drawn that conventional cementing of all-ceramic crowns is possible when the specific properties of the ceramics are taken into consideration.

  12. Effect of abutment shade, ceramic thickness, and coping type on the final shade of zirconia all-ceramic restorations: in vitro study of color masking ability.

    Science.gov (United States)

    Oh, Seon-Hee; Kim, Seok-Gyu

    2015-10-01

    The aim of the study was to evaluate the effect of abutment shade, ceramic thickness, and coping type on the final shade of zirconia all-ceramic restorations. Three different types of disk-shaped zirconia coping specimens (Lava, Cercon, Zirkonzahn: ø10 mm × 0.4 mm) were fabricated and veneered with IPS e.max Press Ceram (shade A2), for total thicknesses of 1 and 1.5 mm. A total of sixty zirconia restoration specimens were divided into six groups based on their coping types and thicknesses. The abutment specimens (ø10 mm × 7 mm) were prepared with gold alloy, base metal (nickel-chromium) alloy, and four different shades (A1, A2, A3, A4) of composite resins. The average L*, a*, b* values of the zirconia specimens on the six abutment specimens were measured with a dental colorimeter, and the statistical significance in the effects of three variables was analyzed by using repeated measures analysis of variance (α=.05).The average shade difference (ΔE) values of the zirconia specimens between the A2 composite resin abutment and other abutments were also evaluated. The effects of zirconia specimen thickness (Pabutment shade (Pabutments was higher (close to the acceptability threshold of 5.5 ΔE) than th ose between the A2 composite resin and other abutments. This in-vitro study demonstrated that abutment shade, ceramic thickness, and coping type affected the resulting shade of zirconia restorations.

  13. FIB/SEM and SEM/EDS microstructural analysis of metal-ceramic and zirconia-ceramic interfaces.

    Science.gov (United States)

    Massimi, F; Merlati, G; Sebastiani, M; Battaini, P; Menghini, P; Bemporad, E

    2012-01-10

    Recently introduced FIB/SEM analysis in microscopy seems to provide a high-resolution characterization of the samples by 3D (FIB) cross-sectioning and (SEM) high resolution imaging. The aim of this study was to apply the FIB/SEM and SEM/EDS analysis to the interfaces of a metal-ceramic vs. two zirconia-ceramic systems. Plate samples of three different prosthetic systems were prepared in the dental lab following the manufacturers' instructions, where metal-ceramic was the result of a ceramic veneering (porcelain-fused-to-metal) and the two zirconia-ceramic systems were produced by the dedicated CAD-CAM procedures of the zirconia cores (both with final sintering) and then veneered by layered or heat pressed ceramics. In a FIB/SEM equipment (also called DualBeam), a thin layer of platinum (1 μm) was deposited on samples surface crossing the interfaces, in order to protect them during milling. Then, increasingly deeper trenches were milled by a focused ion beam, first using a relatively higher and later using a lower ion current (from 9 nA to 0.28 nA, 30KV). Finally, FEG-SEM (5KV) micrographs (1000-50,000X) were acquired. In a SEM the analysis of the morphology and internal microstructure was performed by 13KV secondary and backscattered electrons signals (in all the samples). The compositional maps were then performed by EDS probe only in the metal-ceramic system (20kV). Despite the presence of many voids in all the ceramic layers, it was possible to identify: (1) the grain structures of the metallic and zirconia substrates, (2) the thin oxide layer at the metal-ceramic interface and its interactions with the first ceramic layer (wash technique), (3) the roughness of the two different zirconia cores and their interactions with the ceramic interface, where the presence of zirconia grains in the ceramic layer was reported in two system possibly due to sandblasting before ceramic firing.

  14. Characterization and evaluation of ceramic properties of clay used in structural ceramics

    International Nuclear Information System (INIS)

    Reis, A.S.; Oliveira, J.N.; Della-Sagrillo, V.P.; Valenzuela-Diaz, F.R.

    2014-01-01

    The clay used in the manufacture of structural ceramic products must meet quality requirements that are influenced by their chemical, physical, mineralogical and microstructural characteristics, which control the ceramic properties of the final products. This paper aims to characterize the clay used in the manufacture of ceramic roof tiles and bricks. The clay was characterized through XRF, XRD, thermogravimetry and differential thermal analysis, Atterberg limits and particle size distribution. Specimens were shaped, dried at 110°C, and burned at 900 deg C in an industrial kiln. After that, they were submitted to tests of water absorption, apparent porosity, bulk density and flexural strength. The results show that the chemical composition of clay has significant amount of silica and alumina and adequate levels of kaolinite for use in structural ceramic. The ceramic properties evaluated in the specimens partially meet the requirements of the Brazilian standard-clays for structural ceramics. (author)

  15. Development of abrasion resistant glass-ceramics from industrial waste products. Final report

    Energy Technology Data Exchange (ETDEWEB)

    von Roode, M.

    1983-05-26

    Slag-ceramics were produced from glass compositions using pelletized slag as the major ingredient. The abrasion resistance, fracture toughness and microstructure of the prepared glass and glass-ceramics were evaluated. Glas-ceramics with good abrasion resistance were obtained when iron oxide in conjunction with carbon was used as a nucleating agent. 5 figs., 11 tabs.

  16. Properties and Clinical Application of Three Types of Dental Glass-Ceramics and Ceramics for CAD-CAM Technologies

    Science.gov (United States)

    Ritzberger, Christian; Apel, Elke; Höland, Wolfram; Peschke, Arnd; Rheinberger, Volker M.

    2010-01-01

    The main properties (mechanical, thermal and chemical) and clinical application for dental restoration are demonstrated for three types of glass-ceramics and sintered polycrystalline ceramic produced by Ivoclar Vivadent AG. Two types of glass-ceramics are derived from the leucite-type and the lithium disilicate-type. The third type of dental materials represents a ZrO2 ceramic. CAD/CAM technology is a procedure to manufacture dental ceramic restoration. Leucite-type glass-ceramics demonstrate high translucency, preferable optical/mechanical properties and an application as dental inlays, onlays and crowns. Based on an improvement of the mechanical parameters, specially the strength and toughness, the lithium disilicate glass-ceramics are used as crowns; applying a procedure to machine an intermediate product and producing the final glass-ceramic by an additional heat treatment. Small dental bridges of lithium disilicate glass-ceramic were fabricated using a molding technology. ZrO2 ceramics show high toughness and strength and were veneered with fluoroapatite glass-ceramic. Machining is possible with a porous intermediate product.

  17. Radiation Damage Effects in Candidate Ceramics for Plutonium Immobilization: Final Report

    International Nuclear Information System (INIS)

    Strachan, Denis M.; Scheele, Randall D.; Icenhower, Jonathan P.; Buck, Edgar C.; Kozelisky, Anne E.; Sell, Rachel L.; Elovich, Robert J.; Buchmiller, William C.

    2004-01-01

    In this document, we summarize our study of the effects of radiation induced damage to the titanate ceramics that were to be the immobilization form for surplus weapons-grade Pu. In this study, we made five ceramic materials: pure-phase pyrochlore, pure-phase zirconolite, pyrochlore-rich baseline, zirconolite-rich baseline, and impurity baseline. Two-hundred specimens were made of which 130 contained approximately 10 mass% 238Pu and 70 contained 10 mass% 239Pu. The specimens containing 239Pu served as materials against which the behavior of the 238Pu-bearing specimens could be compared. In our studies, we measured the true density (density exclusive of surface connected porosity), bulk density, crystalline-phase composition with X-ray diffraction (XRD), and dissolution rates as radiation induced damage accumulated in the 238Pu-bearing specimens. We routinely took photographs of the specimens during each characterization period. From our studies, we determined that these materials swell less than 10% and generally less than 5%. As the material swells, some open porosity can be converted to closed porosity, often causing the true density to decrease more rapidly than the bulk density. In general, 3?1018 a/g of damage accumulation were required for the materials to become amorphous as determined with the XRD method. The order in which the phases became amorphous was brannerite, pyrochlore, and zirconolite with brannerite being the most susceptible to radiation induced damage. However, we also show that Pu is not evenly distributed amongst the phases when multiple phases are present. We were unsuccessful in making a pure brannerite to study. Therefore, the brannerite was always present with other phases. For a material containing about 10 mass% 239Pu, 3?1018 a/g represent about 500 years in the geologic repository. At no time in our studies was there evidence for microcracking in these materials, even upon close examination in a scanning-electron microscope . Upon

  18. Natural Radioactivity in Ceramic Materials

    International Nuclear Information System (INIS)

    Abu Khadra, S.A.; Kamel, N.H.

    2005-01-01

    Ceramics are one of the most important types of the industrial building materials. The raw materials of the ceramic are made of a mixture of clay, feldspar, silica, talc kaolin minerals together with zirconium silicates (ZrSiO4).The ceramic raw materials and the final products contain naturally occurring radionuclide mainly U-238 and, Th-232 series, and the radioactive isotope of potassium K-40. Six raw ceramic samples were obtained from the Aracemco Company at Egypt together with a floor tile sample (final product) for measuring radioactive concentration levels., The activity of the naturally U-238, Th-232, and K-40 were determined as (Bq/kg) using gamma spectroscopy (Hyperactive pure germanium detector). Concentration of U and Th were determined in (ppm) using spectrophotometer technique by Arsenazo 111 and Piridy l-Azo -Resorcinol (PAR) indicators. Sequential extraction tests were carried out in order to determine the quantity of the radionuclide associated with various fractions as exchangeable, carbonate, acid soluble and in the residue. The results evaluated were compared to the associated activity indices (AI) that were defined by former USSR and West Germany

  19. Effect of translucence of engineering ceramics on heat transfer in diesel engines. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Wahiduzzaman, S.; Morel, T. [Integral Technologies, Inc., Westmont, IL (United States)

    1992-04-01

    This report describes the experimental portion of a broader study undertaken to assess the effects of translucence of ceramic materials used as thermal barrier coatings in diesel engines. In an earlier analytical work a parametric study was performed, varying several radiative properties over ranges typical of engineering ceramics, thereby identifying the most important radiative properties and their impact on in-cylinder heat transfer. In the current study these properties were experimentally determined for several specific zirconia coatings considered for thermal barrier applications in diesel engines. The methodology of this study involved formulation of a model capable of describing radiative transfer through a semitransparent medium as a function of three independent model parameters, ie, absorption coefficient, scattering coefficient and refractive index. For the zirconia-based ceramics investigated in this study, it was concluded that for usual coating thicknesses (1.5--2.5 mm) these ceramics are optically thick and hence, are effective as radiative heat transfer barriers. These ceramics possess high scattering coefficients and low absorption coefficients causing them to be highly reflective (60-80%) in the spectral region where thermal radiation is important. The performance of the investigated ceramics and the mechanism of heat transfer were found to depend on surface condition, specifically on soot deposition. Thus, to insure the optimum thermal barrier operation for either clean or heavily sooted surfaces, a ceramic material with high scattering coefficient provides the best choice.

  20. Ceramic stationary gas turbine development. Final report, Phase 1

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1994-09-01

    This report summarizes work performed by Solar Turbines Inc. and its subcontractors during the period September 25, 1992 through April 30, 1993. The objective of the work is to improve the performance of stationary gas turbines in cogeneration through implementation of selected ceramic components.

  1. Ion conductivity of nasicon ceramics

    International Nuclear Information System (INIS)

    Hoj, J.W.; Engell, J.

    1989-01-01

    The Nasicon ss ,Na 1 + X Zr 2 Si X P 3 - X O 12 o , X , 3, includes some of the best solid state sodium conductors known today. Compositions in the interval 1.6 , X , 2.6 show conductivities comparable to the best β double-prime-alumina ceramics. It is well known that the ion conductivity of β-alumina is strongly dependent on the texture of the ceramic. Here a similar behavior is reported for Nasicon ceramics. Ceramics of the bulk composition Na 2.94 Zr 1.49 Si 2.20 P 0.80 O 10.85 were prepared by a gel method. The final ceramics consist of Nasicon crystals with x = 2.14 and a glass phase. The grain size and texture of the ceramics were controlled by varying the thermal history of the gel based raw materials and the sintering conditions. The room temperature resistivity of the resulting ceramics varies from 3.65*10 3 ohm cm to 1.23*10 3 ohm cm. Using the temperature comparison method and estimates of the area of grain boundaries in the ceramics, the resistivity of the Nasicon phase is estimated to be 225 ohm cm at 25 degrees C. B 2 O 3 - or Al 2 O 3 -doping of the glass bearing Nasicon ceramic lower the room temperature resistivity by a factor 2 to 5. The dopants do not substitute into the Nasicon phase in substantial amounts

  2. Manufacture of a ceramic paper for art applications

    Science.gov (United States)

    Dölle, K.; Honig, A.; Piatkowski, J.; Kuempel, C.

    2018-01-01

    Ceramic paper products are mostly used as high temperature ceramic insulation products. They offer an effective solution for most demanding heat management and insulation applications. The objective for this research project was to create a ceramic paper like product that combines the advantages of paper fibers, ceramic filler, and a clay product into one product, which can be produced on a continuous base with a paper machine. The produced ceramic paper product had a ceramic filler level between 59.68% and 78.8% with a basis weight between 322.9 g/m² and 693.7 g/m², and a final moisture content of 58.6% to 44.7% respectively. The wooden fiber served as a support medium for the ceramic filler material during production on the paper machine and during the conversion process into art pieces. During firing in a kiln, the fiber material combusted and the ceramic filler material mixture acts as common pottery clay, holding the desired shape of the art pieces produced.

  3. The development and testing of ceramic components in piston engines. Final report

    Energy Technology Data Exchange (ETDEWEB)

    McEntire, B.J. [Norton Co., Northboro, MA (United States). Advanced Ceramics Div.; Willis, R.W.; Southam, R.E. [TRW, Inc., Cleveland, OH (United States)

    1994-10-01

    Within the past 10--15 years, ceramic hardware has been fabricated and tested in a number of piston engine applications including valves, piston pins, roller followers, tappet shims, and other wear components. It has been shown that, with proper design and installation, ceramics improve performance, fuel economy, and wear and corrosion resistance. These results have been obtained using rig and road tests on both stock and race engines. Selected summaries of these tests are presented in this review paper.

  4. Ceramic High Efficiency Particulate Air (HEPA) Filter Final Report CRADA No. TC02160.0

    Energy Technology Data Exchange (ETDEWEB)

    Mitchell, M. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Bergman, W. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

    2017-08-25

    The technical objective of this project was to develop a ceramic HEPA filter technology, by initially producing and testing coupon ceramics, small scale prototypes, and full scale prototype HEPA filters, and to address relevant manufacturing and commercialization technical issues.

  5. Final technical report to Department of Energy, Basic Energy Sciences. ''Oxide ceramic alloys and microlaminates'' (1996-1999) and ''Low temperature processing and kinetics of ceramics and ceramic matrix composites with large interfacial areas'' (1999-2000)

    Energy Technology Data Exchange (ETDEWEB)

    Chen, I-Wei

    2001-03-26

    We have discovered a novel two-step sintering method that opened up a low temperature processing window within which fully dense nanocrystalline yttrium oxide was obtained with no concurrent grain growth during final-stage sintering. We have developed a new method of processing laminate ceramics using deformation processing in the green state. We have lastly developed a colloidal processing technique to encapsulate biomolecules at ambient, neutral-pH, aqueous conditions.

  6. Mid-term results of the BIOLOX delta ceramic-on-ceramic total hip arthroplasty.

    Science.gov (United States)

    Lee, Y K; Ha, Y C; Yoo, J-I; Jo, W L; Kim, K-C; Koo, K H

    2017-06-01

    We conducted a prospective study of a delta ceramic total hip arthroplasty (THA) to determine the rate of ceramic fracture, to characterise post-operative noise, and to evaluate the mid-term results and survivorship. Between March 2009 and March 2011, 274 patients (310 hips) underwent cementless THA using a delta ceramic femoral head and liner. At each follow-up, clinical and radiological outcomes were recorded. A Kaplan-Meier analysis was undertaken to estimate survival. Four patients (four hips) died and 18 patients (20 hips) were lost to follow-up within five years. The remaining 252 patients (286 hips) were followed for a mean of 66.5 months (60 to 84). There were 144 men (166 hips) and 108 women (120 hips) with a mean age of 49.7 years (16 to 83) at surgery. The mean pre-operative Harris Hip Score of 47.1 points improved to 93.8 points at final follow-up. Six patients reported squeaking in seven hips; however, none were audible. Radiolucent lines involving Gruen zones one and/or seven were seen in 52 hips (18.2%). No hip had detectable wear, focal osteolysis or signs of loosening. One hip was revised because of fracture of the ceramic liner, which occurred due to an undetected malseating of the ceramic liner at the time of surgery. One hip was revised for a periprosthetic fracture of the femur, and one hip was treated for periprosthetic joint infection. The six-year survivorship with re-operation for any reason as the endpoint was 99.0% (95% confidence interval 97.8% to 100%). The rate of delta ceramic fracture was 0.3% (one of 286). While ceramic head fracture was dominant in previous ceramic-on-ceramic THA, fracture of the delta ceramic liner due to malseating is a concern. Cite this article: Bone Joint J 2017;99-B:741-8. ©2017 The British Editorial Society of Bone & Joint Surgery.

  7. A continuing study of electrically conducting ceramics. Final report, August 9, 1978 - March 31, 1979

    Energy Technology Data Exchange (ETDEWEB)

    1979-01-01

    A series of 36 perovskite ceramics based on SrZrO/sub 3/ has been prepared and investigated as potential materials for electrodes for MHD systems using hydrogen as a fuel. All ceramics prepared were found to be relatively dark in color, indicating optical absorptions associated with the existence of conduction electrons. Many were found to be soft and crumbly after firing at 1400/sup 0/ or 1500/sup 0/C, but became hard and often quite shiny when fired at 1650/sup 0/C using a special graphite induction furnace. In most cases, this increase in hardness was also accompanied by a significant density increase. Most ceramics were found to be composed of second perovskite structures, i.e. manganates of Ba, Ca, Sr or La, in addition to the zirconate phase. Their room temperature electrical resistivity was determined by the van der Paaw method. Results show that resistivity falls below 100 ohm-cm (the value acceptable for MHD electrodes) for certain ceramics of the types tested. The resistivity value was found to vary significantly with firing temperature; this can be correlated with the crystal structures and number of phases within the ceramic. Weight loss measurements done at 1440/sup 0/C have enabled three ceramics to be identified as potential materials for thermoelectric converters requiring high temperature structural and chemical stability in oxidizing atmospheres. An appendix reviews the current status of the basis for development of perovskite ceramics and specific materials are discussed on the basis of relevant thermoelectric properties. Also included is a review of semiconductor thermocouples and of materials selection for insulators and electrodes for use in MHD systems. 91 refs., 3 figs., 10 tabs.

  8. The energy efficiency and environmental impacts in the ceramic industry: the case of ceramic coatings segment; A eficiencia energetica e os impactos na industria ceramica: o caso do segmento de revestimentos ceramicos

    Energy Technology Data Exchange (ETDEWEB)

    Berni, Mauro Donizeti [Universidade Estadual de Campinas (NIPE/UNICAMP), SP (Brazil). Nucleo Interdisciplinar de Planejamento Energetico], email: mauro_berni@yahoo.com.br; Bajay, Sergio Valdir [Universidade Estadual de Campinas (UNICAMP), SP (Brazil). Fac. de Engenharia Mecanica. Dept. de Energia

    2010-07-01

    The Brazilian ceramic industry has great importance for the country, with a stake of more than 1.0% of GDP, or approximately $ 6 billion. The segment of ceramic coatings due to the higher revenues, production, employment, value of manufacturing and penetration in foreign markets, has been the highlight of the ceramic sector. Besides most representative in economic terms, the ceramic coatings segment presents with the largest final energy consumption and volume of emissions. This work shows the evolution of the final energy consumption of the ceramic sector, showing that the segment of ceramic coatings can be successful harnessing of potential energy conservation with reflections on the mitigation of greenhouse gas emissions. Therefore, the study evaluates: the process and energy sources; reducing impacts along the entire life cycle of products and the management actions providing a new corporate culture and social and environmental responsibility.

  9. Production of defect-poor nanostructured ceramics of yttria-zirconia

    NARCIS (Netherlands)

    Sagel-Ransijn, C.D.; Sagel-Ransijn, C.D.; Winnubst, Aloysius J.A.; Kerkwijk, B.; Burggraaf, Anthonie; Burggraaf, A.J.; Verweij, H.

    1997-01-01

    For the production of nanostructured ceramics of yttria-zirconia four powders differing in agglomerate strength, agglomerate size and crystallite size are compared. An ultra-fine-grained ceramic with a final density of 98% and a grain size of 0.18 μm could be produced from a hydrothermally

  10. Sol-gel applications for ceramic membrane preparation

    Science.gov (United States)

    Erdem, I.

    2017-02-01

    Ceramic membranes possessing superior properties compared to polymeric membranes are more durable under severe working conditions and therefore their service life is longer. The ceramic membranes are composed of some layers. The support is the layer composed of coarser ceramic structure and responsible for mechanical durability under filtration pressure and it is prepared by consolidation of ceramic powders. The top layer is composed of a finer ceramic micro-structure mainly responsible for the separation of components present in the fluid to be filtered and sol-gel method is a versatile tool to prepare such a tailor-made ceramic filtration structure with finer pores. Depending on the type of filtration (e.g. micro-filtration, ultra-filtration, nano-filtration) aiming separation of components with different sizes, sols with different particulate sizes should be prepared and consolidated with varying precursors and preparation conditions. The coating of sol on the support layer and heat treatment application to have a stable ceramic micro-structure are also important steps determining the final properties of the top layer. Sol-gel method with various controllable parameters (e.g. precursor type, sol formation kinetics, heat treatment conditions) is a practical tool for the preparation of top layers of ceramic composite membranes with desired physicochemical properties.

  11. Synthesis of crystalline ceramics for actinide immobilisation

    International Nuclear Information System (INIS)

    Burakov, B.; Gribova, V.; Kitsay, A.; Ojovan, M.; Hyatt, N.C.; Stennett, M.C.

    2007-01-01

    Methods for the synthesis of ceramic wasteforms for the immobilization of actinides are common to those for non-radioactive ceramics: hot uniaxial pressing (HUP); hot isostatic pressing (HIP); cold pressing followed by sintering; melting (for some specific ceramics, such as garnet/perovskite composites). Synthesis of ceramics doped with radionuclides is characterized with some important considerations: all the radionuclides should be incorporated into crystalline structure of durable host-phases in the form of solid solutions and no separate phases of radionuclides should be present in the matrix of final ceramic wasteform; all procedures of starting precursor preparation and ceramic synthesis should follow safety requirements of nuclear industry. Synthesis methods that avoid the use of very high temperatures and pressures and are easily accomplished within the environment of a glove-box or hot cell are preferable. Knowledge transfer between the V. G. Khlopin Radium Institute (KRI, Russia) and Immobilisation Science Laboratory (ISL, UK) was facilitated in the framework of a joint project supported by UK Royal Society. In order to introduce methods of precursor preparation and ceramic synthesis we selected well-known procedures readily deployable in radiochemical processing plants. We accounted that training should include main types of ceramic wasteforms which are currently discussed for industrial applications. (authors)

  12. Sol-gel coatings of ceramic fibres for composites with ceramic matrix

    International Nuclear Information System (INIS)

    Maier, B.; Grathwohl, G.; Spallek, M.; Pannhorst, W.

    1992-01-01

    The aim of this work was to show the feasibility in principle of sol-gel coating of ceramic reinforcement components for composites from technical aspects as well. The complexity of the coating task rises with the transition from individual fibres to bundles of fibres of different thickness to weaves, and finally to composites. (orig.) [de

  13. Innovative grinding wheel design for cost-effective machining of advanced ceramics. Phase I, final report

    Energy Technology Data Exchange (ETDEWEB)

    Licht, R.H.; Ramanath, S.; Simpson, M.; Lilley, E.

    1996-02-01

    Norton Company successfully completed the 16-month Phase I technical effort to define requirements, design, develop, and evaluate a next-generation grinding wheel for cost-effective cylindrical grinding of advanced ceramics. This program was a cooperative effort involving three Norton groups representing a superabrasive grinding wheel manufacturer, a diamond film manufacturing division and a ceramic research center. The program was divided into two technical tasks, Task 1, Analysis of Required Grinding Wheel Characteristics, and Task 2, Design and Prototype Development. In Task 1 we performed a parallel path approach with Superabrasive metal-bond development and the higher technical risk, CVD diamond wheel development. For the Superabrasive approach, Task 1 included bond wear and strength tests to engineer bond-wear characteristics. This task culminated in a small-wheel screening test plunge grinding sialon disks. In Task 2, an improved Superabrasive metal-bond specification for low-cost machining of ceramics in external cylindrical grinding mode was identified. The experimental wheel successfully ground three types of advanced ceramics without the need for wheel dressing. The spindle power consumed by this wheel during test grinding of NC-520 sialon is as much as to 30% lower compared to a standard resin bonded wheel with 100 diamond concentration. The wheel wear with this improved metal bond was an order of magnitude lower than the resin-bonded wheel, which would significantly reduce ceramic grinding costs through fewer wheel changes for retruing and replacements. Evaluation of ceramic specimens from both Tasks 1 and 2 tests for all three ceramic materials did not show evidence of unusual grinding damage. The novel CVD-diamond-wheel approach was incorporated in this program as part of Task 1. The important factors affecting the grinding performance of diamond wheels made by CVD coating preforms were determined.

  14. Development of small ceramic gas turbines for cogeneration

    International Nuclear Information System (INIS)

    1998-01-01

    Details of the project at NEDO to develop 300 kW ceramic gas turbines with a thermal efficiency of ≥42% at a turbine inlet temperature (TIT) of 1,350 o C. The project is part of the 'New Sunshine Projects' promoted by Japan's Agency of Industrial Science and Technology and the Ministry of International Trade and Industry. So far, a thermal efficiency of 37% at a TIT of 1,280 o C has been achieved by a basic ceramic gas turbine (CGT). Work to develop pilot CGTs to achieve the final target is being carried out alongside research and development of ceramic parts and improved performance of ceramic components for CGTs. One group of engine and ceramic manufacturers is developing a single shaft regenerative cycle CGT (CGT 301) and a second group a double shaft type (CGT 302). The heat-resistant ceramic parts, nitrogen oxide emissions and performance of these two prototypes are outlined and the properties of the ceramic materials used are indicated. Market estimates and economics are noted

  15. Development of low-expansion ceramics with strength retention to elevated temperatures. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Hirschfeld, D.A.; Brown, J.J. Jr. [Virginia Polytechnic Inst. and State Univ., Blacksburg, VA (United States)

    1994-09-01

    The development of advanced engines has resulted in the need for new ceramic compositions which exhibit thermo-mechanical properties suitable for the engine environment, e.g., low thermal expansion, stability to 1,200 C, and thermal shock resistance. To meet these goals, a two phase research program was instituted. In the first phase, new oxide ceramics were identified in the AlPO{sub 4}-{beta}-eucryptite, {beta}-cristobalite, mullite and zircon systems. This research focused on screening and property characterization of ceramics in the four systems. The most promising compositions in the AlPO{sub 4}-{beta}-eucryptite and zircon systems were then further evaluated and developed in the second phase with the goal of being ready for prototype testing in actual engines. Of the compositions, calcium magnesium zirconium phosphate (zircon system) exhibits the most desirable properties and is presently being developed for commercialization.

  16. Mechanical behavior of a ceramic matrix composite material. M.S. Thesis Final Report

    Science.gov (United States)

    Grosskopf, Paul P.; Duke, John C., Jr.

    1991-01-01

    Monolithic ceramic materials have been used in industry for hundreds of years. These materials have proven their usefulness in many applications, yet, their potential for critical structural applications is limited. The existence of an imperfection in a monolithic ceramic on the order of several microns in size may be critical, resulting in catastrophic failure. To overcome this extreme sensitivity to small material imperfections, reinforced ceramic materials were developed. A ceramic matrix which has been reinforced with continuous fibers is not only less sensitive to microscopic flaws, but is also able to sustain significant damage without suffering catastrophic failure. A borosilicate glass reinforced with several layers of plain weave silicon carbide cloth (Nicalon) was studied. The mechanical testing which was performed included both flexural and tensile loading configurations. This testing was done not only to determine the material properties, but also to initiate a controlled amount of damage within each specimen. Several nondestructive testing techniques, including acousto-ultrasonics (AU), were performed on the specimens periodically during testing. The AU signals were monitored through the use of an IBM compatible personal computer with a high speed data acquisition board. Software was written which manipulates the AU signals in both the time and frequency domains, resulting in quantitative measures of the mechanical response of the material. The measured AU parameters are compared to both the mechanical test results and data from other nondestructive methods including ultrasonic C-scans and penetrant enhanced x ray radiography.

  17. Final/Progress Report for Instrumentation Grant

    International Nuclear Information System (INIS)

    None

    1997-01-01

    The major piece of equipment was a Furnace Model 1000 used during the Nitrate to Ammonia and Ceramic (NAC) process to sinter the ceramic final product. NAC is a new technology to immobilize liquid radioactive waste simulants. The grant also funded related control and measuring equipment

  18. Ceramics radiation effects issues for ITER

    International Nuclear Information System (INIS)

    Zinkle, S.J.

    1993-01-01

    The key radiation effects issues associated with the successful operation of ceramic materials in components of the planned International Thermonuclear Experimental Reactor (ITER) are discussed. Radiation-induced volume changes and degradation of the mechanical properties should not be a serious issue for the fluences planned for ITER. On the other hand, radiation-induced electrical degradation effects may severely limit the allowable exposure of ceramic insulators. Degradation of the loss tangent and thermal conductivity may also restrict the location of some components such as ICRH feedthrough insulators to positions far away from the first wall. In-situ measurements suggest that the degradation of physical properties in ceramics during irradiation is greater than that measured in postirradiation tests. Additional in-situ data during neutron irradiation are needed before engineering designs for ITER can be finalized

  19. Electric-Loading Enhanced Kinetics in Oxide Ceramics: Pore Migration, Sintering and Grain Growth: Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Chen, I-Wei [Univ. of Pennsylvania, Philadelphia, PA (United States). Dept. of Materials Science & Engineering

    2018-02-02

    Solid oxide fuel cells and solid oxide electrolysis cells rely on solid electrolytes in which a large ionic current dominates. This project was initiated to investigate microstructural changes in such devices under electrochemical forces, because nominally insignificant processes may couple to the large ionic current to yield non-equilibrium phenomena that alter the microstructure. Our studies had focused on yttria-stabilized cubic zirconia (YSZ) widely used in these devices. The experiments have revealed enhanced grain growth at higher temperatures, pore and gas bubble migration at all temperatures, and the latter also lead to enhanced sintering of highly porous ceramics into fully dense ceramics at unprecedentedly low temperatures. These results have shed light on kinetic processes that fall completely outside the realm of classical ceramic processing. Other fast-oxygen oxide ceramics closely related to, and often used in conjunction with zirconia ceramics, have also be investigated, as are closely related scientific problems in zirconia ceramics. These include crystal structures, defects, diffusion kinetics, oxygen potentials, low temperature sintering, flash sintering, and coarsening theory, and all have resulted in greater clarity in scientific understanding. The knowledge is leveraged to provide new insight to electrode kinetics and near-electrode mixed conductivity and to new materials. In the following areas, our research has resulted in completely new knowledge that defines the state-of-the-art of the field. (a) Electrical current driven non-equilibrium phenomena, (b) Enhanced grain growth under electrochemically reducing conditions, (c) Development of oxygen potential polarization in electrically loaded electrolyte, (d) Low temperature sintering and grain growth, and (e) Structure, defects and cation kinetics of fluorite-structured oxides. Our research has also contributed to synthesis of new energy-relevant electrochemical materials and new understanding

  20. Development of Advanced Ceramic Manufacturing Technology

    Energy Technology Data Exchange (ETDEWEB)

    Pujari, V.K.

    2001-04-05

    Advanced structural ceramics are enabling materials for new transportation engine systems that have the potential for significantly reducing energy consumption and pollution in automobiles and heavy vehicles. Ceramic component reliability and performance have been demonstrated in previous U.S. DOE initiatives, but high manufacturing cost was recognized as a major barrier to commercialization. Norton Advanced Ceramics (NAC), a division of Saint-Gobain Industrial Ceramics, Inc. (SGIC), was selected to perform a major Advanced Ceramics Manufacturing Technology (ACMT) Program. The overall objectives of NAC's program were to design, develop, and demonstrate advanced manufacturing technology for the production of ceramic exhaust valves for diesel engines. The specific objectives were (1) to reduce the manufacturing cost by an order of magnitude, (2) to develop and demonstrate process capability and reproducibility, and (3) to validate ceramic valve performance, durability, and reliability. The program was divided into four major tasks: Component Design and Specification, Component Manufacturing Technology Development, Inspection and Testing, and Process Demonstration. A high-power diesel engine valve for the DDC Series 149 engine was chosen as the demonstration part for this program. This was determined to be an ideal component type to demonstrate cost-effective process enhancements, the beneficial impact of advanced ceramics on transportation systems, and near-term commercialization potential. The baseline valve material was NAC's NT451 SiAION. It was replaced, later in the program, by an alternate silicon nitride composition (NT551), which utilized a lower cost raw material and a simplified powder-processing approach. The material specifications were defined based on DDC's engine requirements, and the initial and final component design tasks were completed.

  1. Development of Advanced Materials for Electro-Ceramic Application Final Report CRADA No. TC-1331-96

    Energy Technology Data Exchange (ETDEWEB)

    Caplan, M. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Olstad, R. [General Atomics, San Diego, CA (United States); McMillan, L. [Symetrix International, Inc., Colorado Springs, CO (United States); Tulupov, A. [Soliton-NTT, Moscow (Russia)

    2017-10-19

    The goal of this project was to further develop and characterize the electrochemical methods originating in Russia for producing ultra high purity organometallic compounds utilized as precursors in the production of high quality electro-ceramic materials. Symetrix planned to use electro-ceramic materials with high dielectric constant for microelectronic memory circuit applications. General Atomics planned to use the barium titanate type ceramics with low loss tangent for producing a high power ferroelectric tuner used to match radio frequency power into their Dill-D fusion machine. Phase I of the project was scheduled to have a large number of organometallic (alkoxides) chemical samples produced using various methods. These would be analyzed by LLNL, Soliton and Symetrix independently to determine the level of chemical impurities thus verifying each other's analysis. The goal was to demonstrate a cost-effective production method, which could be implemented in a large commercial facility to produce high purity organometallic compounds. In addition, various compositions of barium-strontium-titanate ceramics were to be produced and analyzed in order to develop an electroceramic capacitor material having the desired characteristics with respect to dielectric constant, loss tangent, temperature characteristics and non-linear behavior under applied voltage. Upon optimizing the barium titanate material, 50 capacitor preforms would be produced from this material demonstrating the ability to produce, in quantity, the pills ultimately required for the ferroelectric tuner (approx 2000-3000 ceramic pills).

  2. Processing and characterization of ceramic superconductor/polymer composites

    International Nuclear Information System (INIS)

    Kander, R.G.; Namboodri, S.L.

    1993-01-01

    One way to more easily process a brittle high-temperature ceramic superconductor into a useful structure is to combine it with a polymer to form a composite material. Processing of polymer-based composites into complex shapes is well established and relatively easy when compared with traditional ceramic processing unit operations. In addition, incorporating a ceramic superconductor into a polymer matrix can improve mechanical performance as compared with a monolithic ceramic. Finally, because ceramic superconductors are susceptible to attack by moisture, a polymer-based composite structure can also provide protection from deleterious environmental effects. This paper focuses on the processing and subsequent characterization of ceramic superconductor/polymer composites designed primarily for electromagnetic shielding and diamagnetic applications. YBa 2 Cu 3 O 7-x [YBCO] ceramic superconductor is combined with poly(methyl methacrylate) [PMMA] to form novel composite structures. Composite structures have been molded with both a discontinuous superconducting phase (i.e., ceramic particulate reinforced polymers) and with a continuous superconducting phase (i.e., polymer infiltrated porous ceramics). Characterization of these composite structures includes the determination of diamagnetic strength, electromagnetic shielding effectiveness, mechanical performance, and environmental resistance. The goal of this program is to produce a composite structure with increased mechanical integrity and environmental resistance at liquid nitrogen temperatures without compromising the electromagnetic shielding and diamagnetic properties of the superconducting phase. Composites structures of this type are potentially useful in numerous magnetic applications including electromagnetic shielding, magnetic sensors, energy storage, magnetic levitation, and motor windings

  3. Fracture strength of three all-ceramic systems: Top-Ceram compared with IPS-Empress and In-Ceram.

    Science.gov (United States)

    Quran, Firas Al; Haj-Ali, Reem

    2012-03-01

    The purpose of this study was to investigate the fracture loads and mode of failure of all-ceramic crowns fabricated using Top-Ceram and compare it with all-ceramic crowns fabricated from well-established systems: IPS-Empress II, In-Ceram. Thirty all-ceramic crowns were fabricated; 10 IPS-Empress II, 10 In-Ceram alumina and 10 Top-Ceram. Instron testing machine was used to measure the loads required to introduce fracture of each crown. Mean fracture load for In-Ceram alumina [941.8 (± 221.66) N] was significantly (p > 0.05) higher than those of Top-Ceram and IPS-Empress II. There was no statistically significant difference between Top-Ceram and IPS-Empress II mean fracture loads; 696.20 (+222.20) and 534 (+110.84) N respectively. Core fracture pattern was highest seen in Top- Ceram specimens.

  4. Single-source-precursor Synthesis and High-temperature Behavior of SiC Ceramics Containing Boron

    Science.gov (United States)

    Gui, Miaomiao; Fang, Yunhui; Yu, Zhaoju

    2014-12-01

    In this paper, a hyperbranched polyborocarbosilane (HPBCS) was prepared by a one-pot synthesis with Cl2Si(CH3)CH2Cl, Cl3SiCH2Cl and BCl3 as the starting materials. The obtained HPBCS was characterized by GPC, FT-IR and NMR, and was confirmed to have hyperbranched structures. The thermal property of the resulting HPBCS was investigated by TGA. The ceramic yield of the HPBCS is about 84% and that of the counterpart hyperbranched hydridopolycarbosilane is only 45%, indicating that the introduction of boron into the preceramic polymer significantly improved the ceramic yield. With the polymer-derived ceramic route, the final ceramics were annealed at 1800 °C in argon atmosphere for 2 h in order to characterize the microstructure and to evaluate the high-temperature behavior. The final ceramic microstructure was studied by XRD and SEM, indicating that the introduction of boron dramatically inhibits SiC crystallization. The boron-containing SiC ceramic shows excellent high-temperature behavior against decomposition and crystallization at 1800 °C.

  5. [Ceramic-on-ceramic bearings in total hip arthroplasty (THA)].

    Science.gov (United States)

    Sentürk, U; Perka, C

    2015-04-01

    The main reason for total hip arthroplasty (THA) revision is the wear-related aseptic loosening. Younger and active patients after total joint replacement create high demands, in particular, on the bearings. The progress, especially for alumina ceramic-on-ceramic bearings and mixed ceramics have solved many problems of the past and lead to good in vitro results. Modern ceramics (alumina or mixed ceramics containing alumina) are extremely hard, scratch-resistant, biocompatible, offer a low coefficient of friction, superior lubrication and have the lowest wear rates in comparison to all other bearings in THA. The disadvantage of ceramic is the risk of material failure, i.e., of ceramic fracture. The new generation of mixed ceramics (delta ceramic), has reduced the risk of head fractures to 0.03-0.05 %, but the risk for liner fractures remains unchanged at about 0.02 %. Assuming a non-impinging component implantation, ceramic-on-ceramic bearings have substantial advantages over all other bearings in THA. Due to the superior hardness, ceramic bearings produce less third body wear and are virtually impervious to damage from instruments during the implantation process. A specific complication for ceramic-on-ceramic bearings is "squeaking". The high rate of reported squeaking (0.45 to 10.7 %) highlights the importance of precise implant positioning and the stem and patient selection. With precise implant positioning this problem is rare with many implant designs and without clinical relevance. The improved tribology and the presumable resulting implant longevity make ceramic-on-ceramic the bearing of choice for young and active patients. Georg Thieme Verlag KG Stuttgart · New York.

  6. Portfolio: Ceramics.

    Science.gov (United States)

    Hardy, Jane; And Others

    1982-01-01

    Describes eight art activities using ceramics. Elementary students created ceramic tiles to depict ancient Egyptian and medieval European art, made ceramic cookie stamps, traced bisque plates on sketch paper, constructed clay room-tableaus, and designed clay relief masks. Secondary students pit-fired ceramic pots and designed ceramic Victorian…

  7. LSA glass-ceramic tiles made by powder pressing

    International Nuclear Information System (INIS)

    Figueira, F.C.; Bertan, F.M.; Riella, H.G.; Uggioni, E.; Bernardin, A.M.

    2009-01-01

    A low cost alternative for the production of glass-ceramic materials is the pressing of the matrix glass powders and its consolidation simultaneously with crystallization in a single stage of sintering. The main objective of this work was to obtain LSA glass ceramics with low thermal expansion, processed by pressing and sintering a ceramic frit powder. The raw materials were homogenized and melted (1480 deg C, 80min), and the melt was poured in water. The glass was chemically (XRF and AAS) and thermally (DTA, 10 deg C/min, air) characterized, and then ground (60min and 120min). The ground powders were characterized (laser diffraction) and compressed (35MPa and 45MPa), thus forming four systems. The compacts were dried (150 deg C, 24h) and sintered (1175 deg C and 1185 deg C, 10 deg C/min). Finally, the glass-ceramics were characterized by microstructural analysis (SEM and XRD), mechanical behavior (σbending) and thermal analysis (α). The best results for thermal expansion were those for the glass-ceramics processed with smaller particle size and greater compaction pressure. (author)

  8. Ceramic/polymer functionally graded material (FGM) lightweight armor system

    Energy Technology Data Exchange (ETDEWEB)

    Petrovic, J.J.; McClellan, K.J.

    1998-12-31

    This is the final report of a two-year, Laboratory Directed Research and Development (LDRD) project at the Los Alamos National Laboratory (LANL). Functionally graded material is an enabling technology for lightweight body armor improvements. The objective was to demonstrate the ability to produce functionally graded ceramic-polymer and ceramic-metal lightweight armor materials. This objective involved two aspects. The first and key aspect was the development of graded-porosity boron-carbide ceramic microstructures. The second aspect was the development of techniques for liquid infiltration of lightweight metals and polymers into the graded-porosity ceramic. The authors were successful in synthesizing boron-carbide ceramic microstructures with graded porosity. These graded-porosity boron-carbide hot-pressed pieces were then successfully liquid-infiltrated in vacuum with molten aluminum at 1,300 C, and with liquid polymers at room temperature. Thus, they were able to demonstrate the feasibility of producing boron carbide-aluminum and boron carbide-polymer functionally graded materials.

  9. Surface modification of ceramics. Ceramics no hyomen kaishitsu

    Energy Technology Data Exchange (ETDEWEB)

    Hioki, T. (Toyota Central Research and Development Labs., Inc., Nagoya (Japan))

    1993-07-05

    Surface modification of ceramics and some study results using in implantation in surface modification are introduced. The mechanical properties (strength, fracture toughness, flaw resistance) of ceramics was improved and crack was repaired using surface modification by ion implantation. It is predicted that friction and wear properties are considerably affected because the hardness of ceramics is changed by ion implantation. Cementing and metalization are effective as methods for interface modification and the improvement of the adhesion power of the interface between metal and ceramic is their example. It was revealed that the improvement of mechanical properties of ceramics was achieved if appropriate surface modification was carried out. The market of ceramics mechanical parts is still small, therefore, the present situation is that the field of activities for surface modification of ceramics is also narrow. However, it is thought that in future, ceramics use may be promoted surely in the field like medicine and mechatronics. 8 refs., 4 figs.

  10. Microstructure of SiC ceramics fabricated by pyrolysis of electron beam irradiated polycarbomethylsilane containing precursors

    International Nuclear Information System (INIS)

    Xu Yunshu; Tanaka, Shigeru

    2003-01-01

    A modified gel-casting method was developed to form the ceramics precursor matrix by using polycarbomehylsilane (PCMS) and SiC powder. The polymer precursor was mixed with SiC powder in toluene, and then the slurry samples were cast into designed shapes. The pre-ceramic samples were then irradiated by 2.0 MeV electron beam generated by a Cockcroft-Walton type accelerator in He gas flow to about 15 MGy. The cured samples were pyrolyzed and sintered into SiC ceramics at 1300degC in Ar gas. The modified gel-casting method leaves almost no internal stress in the pre-ceramic samples, and the electron beam curing not only diminished the amount of pyrolysis gaseous products but also enhanced the interface binding of the polymer converted SiC and the grains of SiC powder. Optical microscope, AFM and SEM detected no visible internal or surface cracks in the final SiC ceramics matrix. A maximum value of 122 MPa of flexural strength of the final SiC ceramics was achieved. (author)

  11. Bioactive and inert dental glass-ceramics.

    Science.gov (United States)

    Montazerian, Maziar; Zanotto, Edgar Dutra

    2017-02-01

    The global market for dental materials is predicted to exceed 10 billion dollars by 2020. The main drivers for this growth are easing the workflow of dentists and increasing the comfort of patients. Therefore, remarkable research projects have been conducted and are currently underway to develop improved or new dental materials with enhanced properties or that can be processed using advanced technologies, such as CAD/CAM or 3D printing. Among these materials, zirconia, glass or polymer-infiltrated ceramics, and glass-ceramics (GCs) are of great importance. Dental glass-ceramics are highly attractive because they are easy to process and have outstanding esthetics, translucency, low thermal conductivity, high strength, chemical durability, biocompatibility, wear resistance, and hardness similar to that of natural teeth, and, in certain cases, these materials are bioactive. In this review article, we divide dental GCs into the following two groups: restorative and bioactive. Most restorative dental glass-ceramics (RDGCs) are inert and biocompatible and are used in the restoration and reconstruction of teeth. Bioactive dental glass-ceramics (BDGCs) display bone-bonding ability and stimulate positive biological reactions at the material/tissue interface. BDGCs are suggested for dentin hypersensitivity treatment, implant coating, bone regeneration and periodontal therapy. Throughout this paper, we elaborate on the history, processing, properties and applications of RDGCs and BDGCs. We also report on selected papers that address promising types of dental glass-ceramics. Finally, we include trends and guidance on relevant open issues and research possibilities. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 105A: 619-639, 2017. © 2016 Wiley Periodicals, Inc.

  12. Dissolution of crystalline ceramics

    International Nuclear Information System (INIS)

    White, W.B.

    1982-01-01

    The present program objectives are to lay out the fundamentals of crystalline waste form dissolution. Nuclear waste ceramics are polycrystalline. An assumption of the work is that to the first order, the release rate of a particular radionuclide is the surface-weighted sum of the release rates of the radionuclide from each crystalline form that contains it. In the second order, of course, there will be synergistic effects. There will be also grain boundary and other microstructural influences. As a first approximation, we have selected crystalline phases one at a time. The sequence of investigations and measurements is: (i) Identification of the actual chemical reactions of dissolution including identification of the solid reaction products if such occur. (ii) The rates of these reactions are then determined empirically to give what may be called macroscopic kinetics. (iii) Determination of the rate-controlling mechanisms. (iv) If the rate is controlled by surface reactions, the final step would be to determine the atomic kinetics, that is the specific atomic reactions that occur at the dissolving interface. Our concern with the crystalline forms are in two areas: The crystalline components of the reference ceramic waste form and related ceramics and the alumino-silicate phases that appear in some experimental waste forms and as waste-rock interaction products. Specific compounds are: (1) Reference Ceramic Phases (zirconolite, magnetoplumbite, spinel, Tc-bearing spinel and perovskite); (2) Aluminosilicate phases (nepheline, pollucite, CsAlSi 5 O 12 , Sr-feldspar). 5 figures, 1 table

  13. Assessment and evaluation of ceramic filter cleaning techniques: Task Order 19

    Energy Technology Data Exchange (ETDEWEB)

    Chen, H.; Zaharchuk, R.; Harbaugh, L.B.; Klett, M.

    1994-10-01

    The objective of this study was to assess and evaluate the effectiveness, appropriateness and economics of ceramic barrier filter cleaning techniques used for high-temperature and high-pressure particulate filtration. Three potential filter cleaning techniques were evaluated. These techniques include, conventional on-line pulse driven reverse gas filter cleaning, off-line reverse gas filter cleaning and a novel rapid pulse driven filter cleaning. These three ceramic filter cleaning techniques are either presently employed, or being considered for use, in the filtration of coal derived gas streams (combustion or gasification) under high-temperature high-pressure conditions. This study was divided into six subtasks: first principle analysis of ceramic barrier filter cleaning mechanisms; operational values for parameters identified with the filter cleaning mechanisms; evaluation and identification of potential ceramic filter cleaning techniques; development of conceptual designs for ceramic barrier filter systems and ceramic barrier filter cleaning systems for two DOE specified power plants; evaluation of ceramic barrier filter system cleaning techniques; and final report and presentation. Within individual sections of this report critical design and operational issues were evaluated and key findings were identified.

  14. Comparative characterization of a novel cad-cam polymer-infiltrated-ceramic-network.

    Science.gov (United States)

    Albero, Alberto; Pascual, Agustín; Camps, Isabel; Grau-Benitez, María

    2015-10-01

    The field of dental ceramics for CAD-CAM is enriched with a new innovative material composition having a porous three-dimensional structure of feldspathic ceramic infiltrated with acrylic resins.The aim of this study is to determine the mechanical properties of Polymer-Infiltrated-Ceramic-Network (PICN) and compare its performance with other ceramics and a nano-ceramic resin available for CAD-CAM systems. In this study a total of five different materials for CAD-CAM were investigated. A polymer-infiltrated ceramic (Vita Enamic), a nano-ceramic resin (Lava Ultimate), a feldspathic ceramic (Mark II), a lithium disilicate ceramic (IPS-e max CAD) and finally a Leucite based ceramic (Empress - CAD). From CAD-CAM blocks, 120 bars (30 for each material cited above) were cut to measure the flexural strength with a three-point-bending test. Strain at failure, fracture stress and Weibull modulus was calculated. Vickers hardness of each material was also measured. IPS-EMAX presents mechanical properties significantly better from the other materials studied. Its strain at failure, flexural strength and hardness exhibited significantly higher values in comparison with the others. VITA ENAMIC and LAVA ULTIMATE stand out as the next most resistant materials. The flexural strength, elastic modulus similar to a tooth as well as having less hardness than ceramics make PICN materials an option to consider as a restorative material. Ceramic infiltrated with resin, CAD-CAM, Weibull modulus, flexural strength, micro hardness.

  15. Preparation of basalt-based glass ceramics

    Directory of Open Access Journals (Sweden)

    MIHOVIL LOGAR

    2003-06-01

    Full Text Available Local and conventional raw materials–massive basalt from the Vrelo locality on Kopaonik mountain–have been used as starting materials to test their suitability for the production of glass-ceramics. Crystallization phenomena of glasses of the fused basalt rocks were studied by X-ray phase analysis, optical microscopy and other techniques. Various heat treatments were used, and their influences, on controlling the microstructures and properties of the products were studied with the aim of developing high strength glass-ceramic materials. Diopside CaMg(SiO32 and hypersthene ((Mg,FeSiO3 were identifies as the crystalline phases. The final products contained considerable amounts of a glassy phase. The crystalline size was in range of 8–480 mm with plate or needle shape. Microhardness, crashing strength and wears resistence of the glass-ceramics ranged from 6.5–7.5, from 2000–6300 kg/cm2 and from 0.1–0.2 g/cm, respectively.

  16. Cyclic mechanical fatigue in ceramic-ceramic composites: an update

    International Nuclear Information System (INIS)

    Lewis, D. III

    1983-01-01

    Attention is given to cyclic mechanical fatigue effects in a number of ceramics and ceramic composites, including several monolithic ceramics in which significant residual stresses should be present as a result of thermal expansion mismatches and anisotropy. Fatigue is also noted in several BN-containing ceramic matrix-particulate composites and in SiC fiber-ceramic matrix composites. These results suggest that fatigue testing is imperative for ceramics and ceramic composites that are to be used in applications subject to cyclic loading. Fatigue process models are proposed which provide a rationale for fatigue effect observations, but do not as yet provide quantitative results. Fiber composite fatigue damage models indicate that design stresses in these materials may have to be maintained below the level at which fiber pullout occurs

  17. Coating system to permit direct brazing of ceramics

    Science.gov (United States)

    Cadden, Charles H.; Hosking, F. Michael

    2003-01-01

    This invention relates to a method for preparing the surface of a ceramic component that enables direct brazing using a non-active braze alloy. The present invention also relates to a method for directly brazing a ceramic component to a ceramic or metal member using this method of surface preparation, and to articles produced by using this brazing method. The ceramic can be high purity alumina. The method comprises applying a first coating of a silicon-bearing oxide material (e.g. silicon dioxide or mullite (3Al.sub.2 O.sub.3.2SiO.sub.2) to the ceramic. Next, a thin coating of active metal (e.g. Ti or V) is applied. Finally, a thicker coating of a non-active metal (e.g. Au or Cu) is applied. The coatings can be applied by physical vapor deposition (PVD). Alternatively, the active and non-active metals can be co-deposited (e.g. by sputtering a target made of mullite). After all of the coatings have been applied, the ceramic can be fired at a high temperature in a non-oxidizing environment to promote diffusion, and to enhance bonding of the coatings to the substrate. After firing, the metallized ceramic component can be brazed to other components using a conventional non-active braze alloy. Alternatively, the firing and brazing steps can be combined into a single step. This process can replace the need to perform a "moly-manganese" metallization step.

  18. Modeling of thermal explosion under pressure in metal ceramic systems

    International Nuclear Information System (INIS)

    Shapiro, M.; Dudko, V.; Skachek, B.; Matvienko, A.; Gotman, I.; Gutmanas, E.Y.

    1998-01-01

    The process of reactive in situ synthesis of dense ceramic matrix composites in Ti-B-C, Ti-B-N, Ti-Si-N systems is modeled. These ceramics are fabricated on the basis of compacted blends of ceramic powders, namely Ti-B 4 C and/or Ti-BN. The objectives of the project are to identify and investigate the optimal thermal conditions preferable for production of fully dense ceramic matrix composites. Towards this goal heat transfer and combustion in dense and porous ceramic blends are investigated during monotonous heating at a constant rate. This process is modeled using a heat transfer-combustion model with kinetic parameters determined from the differential thermal analysis of the experimental data. The kinetic burning parameters and the model developed are further used to describe the thermal explosion synthesis in a restrained die under pressure. It is shown that heat removal from the reaction zone affects the combustion process and the final phase composition

  19. Three-Point Bending Tests of Zirconia Core/Veneer Ceramics for Dental Restorations

    Directory of Open Access Journals (Sweden)

    Massimo Marrelli

    2013-01-01

    Full Text Available Introduction. The mechanical strength and the surface hardness of commercially available yttrium-doped zirconia were investigated. Furthermore, a comparative study of eight different ceramic veneers, to be used for the production of two-layered all-ceramic restorative systems, was carried out. Materials and Methods. Four types of zirconia specimens were analyzed, according to a standard ISO procedure (ISO 6872. Besides, two-layered zirconia-veneer specimens were prepared for three-point bending tests. Results. A strong effect of the surface roughness on the mechanical strength of zirconia specimens was observed. Finally, a comparative study of eight commercially available veneering ceramics shows different modes of failure between the selected veneers. Conclusion. The results indicate that close attention should be paid to the preparation of zirconia-based crowns and bridges by CAD/CAM process, because surface roughness has an important effect on the mechanical strength of the material. Finally, the results of the mechanical tests on two-layered specimens represent an important support to the choice of the veneering ceramic.

  20. Ceramic matrix composites -- Advanced high-temperature structural materials

    International Nuclear Information System (INIS)

    Lowden, R.A.; Ferber, M.K.; DiPietro, S.G.

    1995-01-01

    This symposium on Ceramic Matrix Composites: Advanced High-Temperature Structural Materials was held at the 1994 MRS Fall Meeting in Boston, Massachusetts on November 28--December 2. The symposium was sponsored by the Department of Energy's Office of Industrial Technology's Continuous Fiber Ceramic Composites Program, the Air Force Office of Scientific Research, and NASA Lewis Research Center. Among the competing materials for advanced, high-temperature applications, ceramic matrix composites are leading candidates. The symposium was organized such that papers concerning constituents--fibers and matrices--were presented first, followed by composite processing, modeling of mechanical behavior, and thermomechanical testing. More stable reinforcements are necessary to enhance the performance and life of fiber-reinforced ceramic composites, and to ensure final acceptance of these materials for high-temperature applications. Encouraging results in the areas of polymer-derived SiC fibers and single crystal oxide filaments were given, suggesting composites with improved thermomechanical properties and stability will be realized in the near future. The significance of the fiber-matrix interface in the design and performance of these materials is evident. Numerous mechanical models to relate interface properties to composite behavior, and interpret test methods and data, were enthusiastically discussed. One issue of great concern for any advanced material for use in extreme environments is stability. This theme arose frequently throughout the symposium and was the topic of focus on the final day. Fifty nine papers have been processed separately for inclusion on the data base

  1. Facilitated transport ceramic membranes for high-temperature gas cleanup. Final report, February 1990--April 1994

    Energy Technology Data Exchange (ETDEWEB)

    Quinn, R.; Minford, E.; Damle, A.S.; Gangwal, S.K.; Hart, B.A.

    1994-04-01

    The objective of this program was to demonstrate the feasibility of developing high temperature, high pressure, facilitated transport ceramic membranes to control gaseous contaminants in Integrated Gasification Combined Cycle (IGCC) power generation systems. Meeting this objective requires that the contaminant gas H{sub 2}S be removed from an IGCC gas mixture without a substantial loss of the other gaseous components, specifically H{sub 2} and CH{sub 4}. As described above this requires consideration of other, nonconventional types of membranes. The solution evaluated in this program involved the use of facilitated transport membranes consisting of molten mixtures of alkali and alkaline earth carbonate salts immobilized in a microporous ceramic support. To accomplish this objective, Air Products and Chemicals, Inc., Golden Technologies Company Inc., and Research Triangle Institute worked together to develop and test high temperature facilitated membranes for the removal of H{sub 2}S from IGCC gas mixtures. Three basic experimental activities were pursued: (1) evaluation of the H{sub 2}S chemistry of a variety of alkali and alkaline earth carbonate salt mixtures; (2) development of microporous ceramic materials which were chemically and physically compatible with molten carbonate salt mixtures under IGCC conditions and which could function as a host to support a molten carbonate mixture and; (3) fabrication of molten carbonate/ceramic immobilized liquid membranes and evaluation of these membranes under conditions approximating those found in the intended application. Results of these activities are presented.

  2. Neutron diffraction studies on Ca1−xBaxZr4P6O24 solid solutions

    Indian Academy of Sciences (India)

    NZP bears special attention for disposal of nuclear waste materials as a significant extent of diversified chemical elements that can be accommodated in the lattice. [2]. The NZP crystallizes in a rhombohedral lattice (space group R-3c) formed by linking ZrO6 octahedral and PO4 tetrahedral units [3]. The Na atom occupies ...

  3. Method of forming a ceramic matrix composite and a ceramic matrix component

    Science.gov (United States)

    de Diego, Peter; Zhang, James

    2017-05-30

    A method of forming a ceramic matrix composite component includes providing a formed ceramic member having a cavity, filling at least a portion of the cavity with a ceramic foam. The ceramic foam is deposited on a barrier layer covering at least one internal passage of the cavity. The method includes processing the formed ceramic member and ceramic foam to obtain a ceramic matrix composite component. Also provided is a method of forming a ceramic matrix composite blade and a ceramic matrix composite component.

  4. Stabilization of low-level mixed waste in chemically bonded phosphate ceramics

    International Nuclear Information System (INIS)

    Wagh, A.S.; Singh, D.; Sarkar, A.V.

    1994-06-01

    Mixed waste streams, which contain both chemical and radioactive wastes, are one of the important categories of DOE waste streams needing stabilization for final disposal. Recent studies have shown that chemically bonded phosphate ceramics may have the potential for stabilizing these waste streams, particularly those containing volatiles and pyrophorics. Such waste streams cannot be stabilized by conventional thermal treatment methods such as vitrification. Phosphate ceramics may be fabricated at room temperature into durable, hard and dense materials. For this reason room-temperature-setting phosphate ceramic waste forms are being developed to stabilize these to ''problem waste streams.''

  5. Ceramics like PZT-PMN

    International Nuclear Information System (INIS)

    Droescher, R.E.; Sousa, V.C.; Bergman, C.P.

    2009-01-01

    The goal of this work was to achieve piezoelectric ceramics referring to the system PZT-PMN Pb(Mg 1 / 3 Nb 2 / 3 Zr 0 , 52 Ti 0 , 48 )O 3 . Have been analysed ceramics like 0,65PZT-0,35PMN ((Pb(Mg 0 , 1167 Nb 0 , 2300 Zr 0 , 3380 Ti 0 , 3120 )O 3 ), 0,75PZT-0,25PMN ((Pb(Mg 0 , 083 Nb 0 . 1675 Zr 0 , 3900 Ti 0 , 3600 )O3) and the 0,85PZT-0,15PMN ((Pb(Mg 0,0500 Nb 0 , 1000 Zr 0 , 4420 Ti 0 , 4080 )O 3 ). The influence of the calcination and concentration of PZT on the lattice phases, microstructure and density was evaluated. Then, the method used was the mixed-oxide method, the samples were taken under different temperatures of calcination before the final sinterizing. The DRX and SEM techniques were used to identify the phases formed and analyse the microstructure, respectively. The main result revealed that, the better way is to realize three burns before the final sinterizing at 1200 o C/4 h . Like that, on obtain for sure the average lattice phases, like: perovskite, pyrochlore and PbO and also tend to densify the samples. (author)

  6. Elevated Temperature Testing and Modeling of Advanced Toughened Ceramic Materials

    Science.gov (United States)

    Keith, Theo G.

    2005-01-01

    The purpose of this report is to provide a final report for the period of 12/1/03 through 11/30/04 for NASA Cooperative Agreement NCC3-776, entitled "Elevated Temperature Testing and Modeling of Advanced Toughened Ceramic Materials." During this final period, major efforts were focused on both the determination of mechanical properties of advanced ceramic materials and the development of mechanical test methodologies under several different programs of the NASA-Glenn. The important research activities made during this period are: 1. Mechanical properties evaluation of two gas-turbine grade silicon nitrides. 2) Mechanical testing for fuel-cell seal materials. 3) Mechanical properties evaluation of thermal barrier coatings and CFCCs and 4) Foreign object damage (FOD) testing.

  7. Preparation of Biomorphic TiO2 Ceramics from Rattan Templates

    Directory of Open Access Journals (Sweden)

    Liangcun Qian

    2015-05-01

    Full Text Available In this work, biomorphic ceramics were produced from various rattan templates, and sol infiltration was used with vacuum/positive pressure technology. Finally, the samples were sintered to form TiO2 ceramics with a rattan microstructure. Through X-ray diffraction (XRD, thermogravimetric (TG data, dimensional variation analysis, and scanning electron microscopy (SEM images of biomorphic ceramics, the results of this experiment showed that the times of sol-gel infiltration were decreased due to use of the vacuum/positive pressure technology. In order to further supply the TiO2 content and fill the pyrolysis gaps in the charcoal/TiO2 composites sintered at 800 °C, it was necessary to repeat the sol-gel process. In the transverse section, ceramics for the rattan templates without the rattan edge, more perfect biomorphic features were achieved. Conversely, deformations occurred along the transverse section of the ceramics for the templates made with the rattan edge. Meanwhile, the fracture phenomenon took place along the ceramic axial section. The main reason for deformation and fracture was that the anisotropic structure of the template was stressed during the sintering process. Furthermore, the micrometer-sized pores were found in the ceramics along the axial section because of the removal of the charcoal templates.

  8. Dolomite addition effects on the thermal expansion of ceramic tiles

    International Nuclear Information System (INIS)

    Marino, Luis Fernando Bruno; Boschi, Anselmo Ortega

    1997-01-01

    The thermal expansion of ceramic tiles is of greater importance in engineering applications because the ceramics are relatively brittle and cannot tolerate large internal strain imposed by thermal expansion. When ceramic bodies are produced for glazed ties the compatibility of this property of the components should be considered to avoid damage in the final products. Carbonates are an important constituent of ceramic wall-title bodies and its presence in formulations and the reactions that occur between them and other components modify body properties. The influence in expansivity by additions of calcium magnesium carbonate in a composition of wall tile bodies has been investigated. The relative content of mineralogical components was determined by X-ray diffraction and thermal expansion by dilatometric measurements. The results was indicated that with the effect of calcium-magnesium phases and porosity on thermal expansion of wall tile bodies. (author)

  9. A new classification system for all-ceramic and ceramic-like restorative materials.

    Science.gov (United States)

    Gracis, Stefano; Thompson, Van P; Ferencz, Jonathan L; Silva, Nelson R F A; Bonfante, Estevam A

    2015-01-01

    Classification systems for all-ceramic materials are useful for communication and educational purposes and warrant continuous revisions and updates to incorporate new materials. This article proposes a classification system for ceramic and ceramic-like restorative materials in an attempt to systematize and include a new class of materials. This new classification system categorizes ceramic restorative materials into three families: (1) glass-matrix ceramics, (2) polycrystalline ceramics, and (3) resin-matrix ceramics. Subfamilies are described in each group along with their composition, allowing for newly developed materials to be placed into the already existing main families. The criteria used to differentiate ceramic materials are based on the phase or phases present in their chemical composition. Thus, an all-ceramic material is classified according to whether a glass-matrix phase is present (glass-matrix ceramics) or absent (polycrystalline ceramics) or whether the material contains an organic matrix highly filled with ceramic particles (resin-matrix ceramics). Also presented are the manufacturers' clinical indications for the different materials and an overview of the different fabrication methods and whether they are used as framework materials or monolithic solutions. Current developments in ceramic materials not yet available to the dental market are discussed.

  10. Final Project Report CFA-14-6357: A New Paradigm for Understanding Multiphase Ceramic Waste Form Performance

    Energy Technology Data Exchange (ETDEWEB)

    Brinkman, Kyle [Clemson Univ., SC (United States); Bordia, Rajendra [Clemson Univ., SC (United States); Reifsnider, Kenneth [Univ. of South Carolina, Columbia, SC (United States); Chiu, Wilson [Univ. of Connecticut, Storrs, CT (United States); Amoroso, Jake [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2017-12-28

    This project fabricated model multiphase ceramic waste forms with processing-controlled microstructures followed by advanced characterization with synchrotron and electron microscopy-based 3D tomography to provide elemental and chemical state-specific information resulting in compositional phase maps of ceramic composites. Details of 3D microstructural features were incorporated into computer-based simulations using durability data for individual constituent phases as inputs in order to predict the performance of multiphase waste forms with varying microstructure and phase connectivity.

  11. Wonderland of ceramics superplasticity; Ceramics chososei no sekai

    Energy Technology Data Exchange (ETDEWEB)

    Wakai, F. [National Industrial Research Inst. of Nagoya, Nagoya (Japan)

    1995-07-01

    It has been ten years since it was found that ceramics, which is strong and hard at room temperatures and does not deform at all, may exhibit a superplasticity phenomenon at high temperatures that it endlessly elongates when pulled as if it were chewing gum. This phenomenon is one of peculiar behaviours which nano-crystal ceramics, pulverized to an extent that the crystalline particle size is on the order of nanometers, show. The application of superplasticity made the material engineers`s old dream come true that hard ceramics are arbitrarily deformed and machined like metal. Using as models materials such as silicone nitride, alumina and zirconia, this paper describes the history and deformation mechanism of ceramics superplasticity, material design aiming at superplasticization and application of ceramics superplasticity to the machining technology. Furthermore, it describes the trend and future development of international joint researches on the basic surveys on ceramics superplasticity. 25 refs., 11 figs.

  12. Characterization of ceramics and semiconductors using nuclear techniques. Final report of a co-ordinated research project

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-03-01

    With the aim of promoting research and facilitating more extensive application of nuclear techniques for material development, the IAEA established in 1994 a Co-ordinated Research Project (CRP) on Characterization of Ceramics and Semiconductors using Nuclear Techniques. This publication reviews and summarizes recent developments in this field and includes an assessment of the current status and trends in nuclear techniques in characterization of inorganic materials of technological importance. The TECDOC presents new achievements on ceramic superconductor behaviour under neutron induced defects, optimization of structure of mineral gels,m low temperature preparation of fine particles of ferrites, crystal luminescence of ceramic composites with improved plastic properties, thin film defects and detoxification of asbestos. The investigation of chemical composition, phase transitions and magnetic properties of ferrites by Moessbauer spectroscopy is largely developed. The document includes 18 individual contributions, each of them has been indexed and provided with an abstract Refs, figs, tabs

  13. Characterization of ceramics and semiconductors using nuclear techniques. Final report of a co-ordinated research project

    International Nuclear Information System (INIS)

    1999-03-01

    With the aim of promoting research and facilitating more extensive application of nuclear techniques for material development, the IAEA established in 1994 a Co-ordinated Research Project (CRP) on Characterization of Ceramics and Semiconductors using Nuclear Techniques. This publication reviews and summarizes recent developments in this field and includes an assessment of the current status and trends in nuclear techniques in characterization of inorganic materials of technological importance. The TECDOC presents new achievements on ceramic superconductor behaviour under neutron induced defects, optimization of structure of mineral gels,m low temperature preparation of fine particles of ferrites, crystal luminescence of ceramic composites with improved plastic properties, thin film defects and detoxification of asbestos. The investigation of chemical composition, phase transitions and magnetic properties of ferrites by Moessbauer spectroscopy is largely developed. The document includes 18 individual contributions, each of them has been indexed and provided with an abstract

  14. Ceramic Laser Materials

    Directory of Open Access Journals (Sweden)

    Guillermo Villalobos

    2012-02-01

    Full Text Available Ceramic laser materials have come a long way since the first demonstration of lasing in 1964. Improvements in powder synthesis and ceramic sintering as well as novel ideas have led to notable achievements. These include the first Nd:yttrium aluminum garnet (YAG ceramic laser in 1995, breaking the 1 KW mark in 2002 and then the remarkable demonstration of more than 100 KW output power from a YAG ceramic laser system in 2009. Additional developments have included highly doped microchip lasers, ultrashort pulse lasers, novel materials such as sesquioxides, fluoride ceramic lasers, selenide ceramic lasers in the 2 to 3 μm region, composite ceramic lasers for better thermal management, and single crystal lasers derived from polycrystalline ceramics. This paper highlights some of these notable achievements.

  15. Ceramic Laser Materials

    Science.gov (United States)

    Sanghera, Jasbinder; Kim, Woohong; Villalobos, Guillermo; Shaw, Brandon; Baker, Colin; Frantz, Jesse; Sadowski, Bryan; Aggarwal, Ishwar

    2012-01-01

    Ceramic laser materials have come a long way since the first demonstration of lasing in 1964. Improvements in powder synthesis and ceramic sintering as well as novel ideas have led to notable achievements. These include the first Nd:yttrium aluminum garnet (YAG) ceramic laser in 1995, breaking the 1 KW mark in 2002 and then the remarkable demonstration of more than 100 KW output power from a YAG ceramic laser system in 2009. Additional developments have included highly doped microchip lasers, ultrashort pulse lasers, novel materials such as sesquioxides, fluoride ceramic lasers, selenide ceramic lasers in the 2 to 3 μm region, composite ceramic lasers for better thermal management, and single crystal lasers derived from polycrystalline ceramics. This paper highlights some of these notable achievements. PMID:28817044

  16. Leaching behavior of phosphate-bonded ceramic waste forms

    International Nuclear Information System (INIS)

    Singh, D.; Wagh, A.S.; Jeong, S.Y.; Dorf, M.

    1996-04-01

    Over the last few years, Argonne National Laboratory has been developing room-temperature-setting chemically bonded phosphate ceramics for solidifying and stabilizing low-level mixed wastes. This technology is crucial for stabilizing waste streams that contain volatile species and off-gas secondary waste streams generated by high-temperature treatment of such wastes. We have developed a magnesium phosphate ceramic to treat mixed wastes such as ash, salts, and cement sludges. Waste forms of surrogate waste streams were fabricated by acid-base reactions between the mixtures of magnesium oxide powders and the wastes, and phosphoric acid or acid phosphate solutions. Dense and hard ceramic waste forms are produced in this process. The principal advantage of this technology is that the contaminants are immobilized by both chemical stabilization and subsequent microencapsulation of the reaction products. This paper reports the results of durability studies conducted on waste forms made with ash waste streams spiked with hazardous and radioactive surrogates. Standard leaching tests such as ANS 16.1 and TCLP were conducted on the final waste forms. Fates of the contaminants in the final waste forms were established by electron microscopy. In addition, stability of the waste forms in aqueous environments was evaluated with long-term water-immersion tests

  17. Radiation-disorder and aperiodicity in irradiated ceramics

    International Nuclear Information System (INIS)

    Hobbs, L.W.

    1992-01-01

    This final technical report documents the accomplishments of the program of research entitled ''Radiation Disorder and Aperiodicity in Irradiated Ceramics'' for the period June 22, 1989--June 21, 1992. This research forms the latest part on an on-going program, begun at MIT in 1983 under DOE support, which has had as its objectives investigation of the responses in radiation environments of ceramics heavily-irradiated with electrons, neutrons and ions, with potential applications to fusion energy technology and high-level nuclear waste storage. Materials investigated have included SiO 2 , MgAl 2 O 4 , Al 23 O 27 N 5 , SiC, BeO, LiAlO 2 , Li 2 ZrO 3 , CaTiO 3 KTaO 3 and Ca(Zr, Pu)Ti 2 O 7 . The program initially proposed for 1989 had as its major objectives two main thrusts: (1) research on defect aggregation in irradiated non-oxide ceramics, and (2) research on irradiation-induced amorphization of network silicas and phosphates

  18. Structural and Chemical Analysis of the Zirconia-Veneering Ceramic Interface.

    Science.gov (United States)

    Inokoshi, M; Yoshihara, K; Nagaoka, N; Nakanishi, M; De Munck, J; Minakuchi, S; Vanmeensel, K; Zhang, F; Yoshida, Y; Vleugels, J; Naert, I; Van Meerbeek, B

    2016-01-01

    The interfacial interaction of veneering ceramic with zirconia is still not fully understood. This study aimed to characterize morphologically and chemically the zirconia-veneering ceramic interface. Three zirconia-veneering conditions were investigated: 1) zirconia-veneering ceramic fired on sandblasted zirconia, 2) zirconia-veneering ceramic on as-sintered zirconia, and 3) alumina-veneering ceramic (lower coefficient of thermal expansion [CTE]) on as-sintered zirconia. Polished cross-sectioned ceramic-veneered zirconia specimens were examined using field emission gun scanning electron microscopy (Feg-SEM). In addition, argon-ion thinned zirconia-veneering ceramic interface cross sections were examined using scanning transmission electron microscopy (STEM)-energy dispersive X-ray spectrometry (EDS) at high resolution. Finally, the zirconia-veneering ceramic interface was quantitatively analyzed for tetragonal-to-monoclinic phase transformation and residual stress using micro-Raman spectroscopy (µRaman). Feg-SEM revealed tight interfaces for all 3 veneering conditions. High-resolution transmission electron microscopy (HRTEM) disclosed an approximately 1.0-µm transformed zone at sandblasted zirconia, in which distinct zirconia grains were no longer observable. Straight grain boundaries and angular grain corners were detected up to the interface of zirconia- and alumina-veneering ceramic with as-sintered zirconia. EDS mapping disclosed within the zirconia-veneering ceramic a few nanometers thick calcium/aluminum-rich layer, touching the as-sintered zirconia base, with an equally thick silicon-rich/aluminum-poor layer on top. µRaman revealed t-ZrO2-to-m-ZrO2 phase transformation and residual compressive stress at the sandblasted zirconia surface. The difference in CTE between zirconia- and the alumina-veneering ceramic resulted in residual tensile stress within the zirconia immediately adjacent to its interface with the veneering ceramic. The rather minor chemical

  19. Porous biomorphic silicon carbide ceramics coated with hydroxyapatite as prospective materials for bone implants

    Energy Technology Data Exchange (ETDEWEB)

    Gryshkov, Oleksandr, E-mail: gryshkov@imp.uni-hannover.de [Institute for Multiphase Processes, Leibniz Universität Hannover, 30167 Hannover (Germany); Klyui, Nickolai I., E-mail: klyuini@ukr.net [College of Physics, Jilin University, 130012 Changchun (China); V. Lashkaryov Institute of Semiconductor Physics, National Academy of Science of Ukraine, 03028 Kyiv (Ukraine); Temchenko, Volodymyr P., E-mail: tvp@isp.kiev.ua [V. Lashkaryov Institute of Semiconductor Physics, National Academy of Science of Ukraine, 03028 Kyiv (Ukraine); Kyselov, Vitalii S., E-mail: kyselov@isp.kiev.ua [V. Lashkaryov Institute of Semiconductor Physics, National Academy of Science of Ukraine, 03028 Kyiv (Ukraine); Chatterjee, Anamika, E-mail: chatterjee@imp.uni-hannover.de [Institute for Multiphase Processes, Leibniz Universität Hannover, 30167 Hannover (Germany); Belyaev, Alexander E., E-mail: belyaev@isp.kiev.ua [V. Lashkaryov Institute of Semiconductor Physics, National Academy of Science of Ukraine, 03028 Kyiv (Ukraine); Lauterboeck, Lothar, E-mail: lauterboeck@imp.uni-hannover.de [Institute for Multiphase Processes, Leibniz Universität Hannover, 30167 Hannover (Germany); Iarmolenko, Dmytro, E-mail: iarmolenko.dmytro@isp.kiev.ua [V. Lashkaryov Institute of Semiconductor Physics, National Academy of Science of Ukraine, 03028 Kyiv (Ukraine); Glasmacher, Birgit, E-mail: glasmacher@imp.uni-hannover.de [Institute for Multiphase Processes, Leibniz Universität Hannover, 30167 Hannover (Germany)

    2016-11-01

    Porous and cytocompatible silicon carbide (SiC) ceramics derived from wood precursors and coated with bioactive hydroxyapatite (HA) and HA-zirconium dioxide (HA/ZrO{sub 2}) composite are materials with promising application in engineering of bone implants due to their excellent mechanical and structural properties. Biomorphic SiC ceramics have been synthesized from wood (Hornbeam, Sapele, Tilia and Pear) using a forced impregnation method. The SiC ceramics have been coated with bioactive HA and HA/ZrO{sub 2} using effective gas detonation deposition approach (GDD). The surface morphology and cytotoxicity of SiC ceramics as well as phase composition and crystallinity of deposited coatings were analyzed. It has been shown that the porosity and pore size of SiC ceramics depend on initial wood source. The XRD and FTIR studies revealed the preservation of crystal structure and phase composition of in the HA coating, while addition of ZrO{sub 2} to the initial HA powder resulted in significant decomposition of the final HA/ZrO{sub 2} coating and formation of other calcium phosphate phases. In turn, NIH 3T3 cells cultured in medium exposed to coated and uncoated SiC ceramics showed high re-cultivation efficiency as well as metabolic activity. The recultivation efficiency of cells was the highest for HA-coated ceramics, whereas HA/ZrO{sub 2} coating improved the recultivation efficiency of cells as compared to uncoated SiC ceramics. The GDD method allowed generating homogeneous HA coatings with no change in calcium to phosphorus ratio. In summary, porous and cytocompatible bio-SiC ceramics with bioactive coatings show a great promise in construction of light, robust, inexpensive and patient-specific bone implants for clinical application. - Highlights: • Synthesis and characterization of porous biomorphic SiC ceramics derived from wood • Successful deposition of bioactive calcium phosphate coatings using gas detonation deposition • Porosity and pore size of Si

  20. Porous biomorphic silicon carbide ceramics coated with hydroxyapatite as prospective materials for bone implants

    International Nuclear Information System (INIS)

    Gryshkov, Oleksandr; Klyui, Nickolai I.; Temchenko, Volodymyr P.; Kyselov, Vitalii S.; Chatterjee, Anamika; Belyaev, Alexander E.; Lauterboeck, Lothar; Iarmolenko, Dmytro; Glasmacher, Birgit

    2016-01-01

    Porous and cytocompatible silicon carbide (SiC) ceramics derived from wood precursors and coated with bioactive hydroxyapatite (HA) and HA-zirconium dioxide (HA/ZrO 2 ) composite are materials with promising application in engineering of bone implants due to their excellent mechanical and structural properties. Biomorphic SiC ceramics have been synthesized from wood (Hornbeam, Sapele, Tilia and Pear) using a forced impregnation method. The SiC ceramics have been coated with bioactive HA and HA/ZrO 2 using effective gas detonation deposition approach (GDD). The surface morphology and cytotoxicity of SiC ceramics as well as phase composition and crystallinity of deposited coatings were analyzed. It has been shown that the porosity and pore size of SiC ceramics depend on initial wood source. The XRD and FTIR studies revealed the preservation of crystal structure and phase composition of in the HA coating, while addition of ZrO 2 to the initial HA powder resulted in significant decomposition of the final HA/ZrO 2 coating and formation of other calcium phosphate phases. In turn, NIH 3T3 cells cultured in medium exposed to coated and uncoated SiC ceramics showed high re-cultivation efficiency as well as metabolic activity. The recultivation efficiency of cells was the highest for HA-coated ceramics, whereas HA/ZrO 2 coating improved the recultivation efficiency of cells as compared to uncoated SiC ceramics. The GDD method allowed generating homogeneous HA coatings with no change in calcium to phosphorus ratio. In summary, porous and cytocompatible bio-SiC ceramics with bioactive coatings show a great promise in construction of light, robust, inexpensive and patient-specific bone implants for clinical application. - Highlights: • Synthesis and characterization of porous biomorphic SiC ceramics derived from wood • Successful deposition of bioactive calcium phosphate coatings using gas detonation deposition • Porosity and pore size of SiC ceramics depend on wood

  1. Innovative grinding wheel design for cost-effective machining of advanced ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Licht, R.H.; Kuo, P.; Liu, S.; Murphy, D.; Picone, J.W.; Ramanath, S.

    2000-05-01

    This Final Report covers the Phase II Innovative Grinding Wheel (IGW) program in which Norton Company successfully developed a novel grinding wheel for cost-effective cylindrical grinding of advanced ceramics. In 1995, Norton Company successfully completed the 16-month Phase I technical effort to define requirements, design, develop, and evaluate a next-generation grinding wheel for cost-effective cylindrical grinding of advanced ceramics using small prototype wheels. The Phase II program was initiated to scale-up the new superabrasive wheel specification to larger diameters, 305-mm to 406-mm, required for most production grinding of cylindrical ceramic parts, and to perform in-house and independent validation grinding tests.

  2. Superplasticity in fine-grained ceramics. Final report, 1 July 1993--31 December 1993

    Energy Technology Data Exchange (ETDEWEB)

    Nieh, T.G.

    1994-01-31

    Progress has been summarized in three papers: biaxial gas-pressure forming of a superplastic Al{sub 2}O{sub 3}/YTZP; mechanical properties of a 20 vol% SiC whisker-reinforced yttria-stabilized, tetragonal zirconia composite at elevated temperatures; and gas- pressure forming of ceramic sheet.

  3. Development of ceramic composites from mixture of alumina and ceramic precursor polymer poly (silsesquioxane))

    International Nuclear Information System (INIS)

    Machado, Glauson Aparecido Ferreira

    2009-01-01

    Processing of ceramics materials, by polymer precursors pyrolysis, has been intensively researched over the past decades, due to advantages that this path provides, such as: lower temperature process compared to conventional techniques; structure control at molecular level; synthesis possibility of a wide range of ceramic compounds; obtaining parts with dimensions of the final product etc. The active filler controlled polymer pyrolysis (AFCOP) process, enables the synthesis of ceramic composites, by reaction between added filler (oxides, metals, intermetallic etc.) and solid and gaseous products, from polymer decomposition. In this study, based on this process, samples of alumina, with addition of 10 and 20 mass% of poly silsesquioxane polymer precursor, were manufactured. These samples were pyrolyzed at 900 degree C and thermal treated at temperatures of 1100, 1300 and 1500 degree C. The samples were characterized for bulk density, porosity and hardness, after each stage of thermal treatment. Structural transformations were analyzed by X-ray diffraction, scanning electron microscopy and infrared spectroscopy. Samples treated until 1300 degree C resulted in composites of alumina and silicon oxycarbide, while those treated at 1500 degree C, formed composites of mullite and alumina. The samples with 20% of polymer added started to density around 800 degree C and high retraction rate was observed at 1400 degree C. (author)

  4. Synthetic flux as a whitening agent for ceramic tiles

    Energy Technology Data Exchange (ETDEWEB)

    Rodrigues dos Santos, Geocris, E-mail: geocris.rodrigues@gmail.com [INNOVARE Inteligência Em Cerâmica, 13566-420 São Carlos, SP (Brazil); Departamento De Engenharia Dos Materiais, Universidade Federal De São Carlos, 13565-905 São Carlos, SP (Brazil); Salvetti, Alfredo Roque [Departamento De Física, Universidade Federal De Mato Grosso Do Sul (Brazil); Cabrelon, Marcelo Dezena [INNOVARE Inteligência Em Cerâmica, 13566-420 São Carlos, SP (Brazil); Departamento De Engenharia Dos Materiais, Universidade Federal De São Carlos, 13565-905 São Carlos, SP (Brazil); Morelli, Márcio Raymundo [Departamento De Engenharia Dos Materiais, Universidade Federal De São Carlos, 13565-905 São Carlos, SP (Brazil)

    2014-12-05

    Highlights: • The synthetic flux acts as a whitening agent of firing color in raw material ceramics. • The raw material ceramics have high levels of the iron oxides and red color. • The different process obtained red color clays with hematite and illite phases. • The whiteness ceramic obtained herein can be used in a porcelain tile industry. - Abstract: A synthetic flux is proposed as a whitening agent of firing color in tile ceramic paste during the sinterization process, thus turning the red firing color into whiteness. By using this mechanism in the ceramic substrates, the stoneware tiles can be manufactured using low cost clays with high levels of iron oxides. This method proved to be an economical as well as commercial strategy for the ceramic tile industries because, in Brazil, the deposits have iron compounds as mineral component (Fe{sub 2}O{sub 3}) in most of the raw materials. Therefore, several compositions of tile ceramic paste make use of natural raw materials, and a synthetic flux in order to understand how the interaction of the iron element, in the mechanism of firing color ceramic, occurs in this system. The bodies obtained were fired at 1100 °C for 5 min in air atmosphere to promote the color change. After the heating, the samples were submitted to X-ray diffraction (XRD) and Scanning Electron Microscope (SEM) analyses. The results showed that the change of firing color occurs because the iron element, which is initially in the crystal structure of the hematite phase, is transformed into a new crystal (clinopyroxenes phase) formed during the firing, so as to make the final firing color lighter.

  5. Ceramic ware waste as coarse aggregate for structural concrete production.

    Science.gov (United States)

    García-González, Julia; Rodríguez-Robles, Desirée; Juan-Valdés, Andrés; Morán-Del Pozo, Julia M; Guerra-Romero, M Ignacio

    2015-01-01

    The manufacture of any kind of product inevitably entails the production of waste. The quantity of waste generated by the ceramic industry, a very important sector in Spain, is between 5% and 8% of the final output and it is therefore necessary to find an effective waste recovery method. The aim of the study reported in the present article was to seek a sustainable means of managing waste from the ceramic industry through the incorporation of this type of waste in the total replacement of conventional aggregate (gravel) used in structural concrete. Having verified that the recycled ceramic aggregates met all the technical requirements imposed by current Spanish legislation, established in the Code on Structural Concrete (EHE-08), then it is prepared a control concrete mix and the recycled concrete mix using 100% recycled ceramic aggregate instead of coarse natural aggregate. The concretes obtained were subjected to the appropriate tests in order to conduct a comparison of their mechanical properties. The results show that the concretes made using ceramic sanitary ware aggregate possessed the same mechanical properties as those made with conventional aggregate. It is therefore possible to conclude that the reuse of recycled ceramic aggregate to produce recycled concrete is a feasible alternative for the sustainable management of this waste.

  6. Ceramic piezoelectric materials

    International Nuclear Information System (INIS)

    Kaszuwara, W.

    2004-01-01

    Ceramic piezoelectric materials conert reversibility electric energy into mechanical energy. In the presence of electric field piezoelectric materials exhibit deformations up to 0.15% (for single crystals up to 1.7%). The deformation energy is in the range of 10 2 - 10 3 J/m 3 and working frequency can reach 10 5 Hz. Ceramic piezoelectric materials find applications in many modern disciplines such as: automatics, micromanipulation, measuring techniques, medical diagnostics and many others. Among the variety of ceramic piezoelectric materials the most important appear to be ferroelectric materials such as lead zirconate titanate so called PZT ceramics. Ceramic piezoelectric materials can be processed by methods widely applied for standard ceramics, i.e. starting from simple precursors e.g. oxides. Application of sol-gel method has also been reported. Substantial drawback for many applications of piezoelectric ceramics is their brittleness, thus much effort is currently being put in the development of piezoelectric composite materials. Other important research directions in the field of ceramic piezoelectric materials composite development of lead free materials, which can exhibit properties similar to the PZT ceramics. Among other directions one has to state processing of single crystals and materials having texture or gradient structure. (author)

  7. Piezoelectric textured ceramics: Effective properties and application to ultrasonic transducers.

    Science.gov (United States)

    Levassort, Franck; Pham Thi, Mai; Hemery, Henry; Marechal, Pierre; Tran-Huu-Hue, Louis-Pascal; Lethiecq, Marc

    2006-12-22

    Piezoelectric textured ceramics obtained by homo-template grain growth (HTGG) were recently demonstrated. A simple model with several assumptions has been used to calculate effective parameters of these new materials. Different connectivities have been simulated to show that spatial arrangements between the considered phases have little influence on the effective parameters, even through the 3-0 connectivity delivers the highest electromechanical thickness factor. A transducer based on a textured ceramic sample has been fabricated and characterised to show the efficiency of these piezoelectric materials. Finally, in a single element transducer configuration, simulation shows an improvement of 2 dB sensitivity for a transducer made with textured ceramic in comparison with a similar transducer design based on standard soft PZT (at equivalent bandwidths).

  8. Testing method for ceramic armour and bare ceramic tiles

    NARCIS (Netherlands)

    Carton, E.P.; Roebroeks, G.H.J.J.

    2016-01-01

    TNO developed an alternative, more configuration independent ceramic test method than the Depth-of-Penetration test method. In this alternative test ceramic tiles and ceramic based armour are evaluated as target without a semi-infinite backing layer. An energy approach is chosen to evaluate and rank

  9. Testing method for ceramic armor and bare ceramic tiles

    NARCIS (Netherlands)

    Carton, E.P.; Roebroeks, G.H.J.J.

    2014-01-01

    TNO has developed an alternative, more configuration independent ceramic test method than the standard Depth-of-Penetration test method. In this test ceramic tiles and ceramic based armor are evaluated as target without a semi-infinite backing layer. An energy approach is chosen to evaluate and rank

  10. Preparation of novel ceramics with high CaO content from steel slag

    International Nuclear Information System (INIS)

    Zhao, Lihua; Li, Yu; Zhou, Yuanyuan; Cang, Daqiang

    2014-01-01

    Highlights: • Efficiently utilize such solid waste with high CaO content. • A novel ceramics was put forward by traditional ceramic process. • The novel ceramics attained high strength. • Sintering mechanisms of the novel ceramics were discussed. - Abstract: Steel slag, an industrial waste discharged from steelmaking process, cannot be extensively used in traditional aluminosilicate based ceramics manufacturing for its high content of calcium oxide. In order to efficiently utilize such solid waste, a method of preparing ceramics with high CaO content was put forward. In this paper, steel slag in combination with quartz, talcum, clay and feldspar was converted to a novel ceramic by traditional ceramic process. The sintering mechanism, microstructure and performances were studied by scanning electron microscope (SEM), X-ray diffraction (XRD) techniques, combined experimenting of linear shrinkage, water absorption and flexural strength. The results revealed that all crystal phases in the novel ceramic were pyroxene group minerals, including diopsite ferrian, augite and diopsite. Almost all raw materials including quartz joined the reaction and transformed into pyroxene or glass phase in the sintering process, and different kinds of clays and feldspars had no impact on the final crystal phases. Flexural strength of the ceramic containing 40 wt.% steel slag in raw materials can reach 143 MPa at sintering temperature of 1210 °C and its corresponding water absorption, weight loss, linear shrinkage were 0.02%, 8.8%, 6.0% respectively. Pyroxene group minerals in ceramics would contribute to the excellent physical and mechanical properties

  11. FIBROUS CERAMIC-CERAMIC COMPOSITE MATERIALS PROCESSING AND PROPERTIES

    OpenAIRE

    Naslain , R.

    1986-01-01

    The introduction of continuous fibers in a ceramic matrix can improve its toughness, if the fiber-matrix bonding is weak enough, due to matrix microcracking and fiber pull-out. Ceramic-ceramic composite materials are processed according to liquid or gas phase techniques. The most important are made of glass, carbide, nitride or oxide matrices reinforced with carbon, SiC or Al2O3 fibers.

  12. Commercialization of Ultra-Hard Ceramics for Cutting Tools Final Report CRADA No. TC0279.0

    Energy Technology Data Exchange (ETDEWEB)

    Landingham, R. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Neumann, T. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

    2017-08-15

    This was a collaborative effort between Lawrence Livermore National Security, LLC as manager and operator of Lawrence Livermore National Laboratory (LLNL) and Greenleaf Corporation (Greenleaf) to develop the technology for forming unique precursor nano-powders process that can be consolidated into ceramic products for industry. LLNL researchers have developed a solgel process for forming nano-ceramic powders. The nano powders are highly tailorable, allowing the explicit design of desired properties that lead to ultra hard materials with fine grain size. The present CRADA would allow the two parties to continue the development of the sol-gel process and the consolidation process in order to develop an industrially sound process for the manufacture of these ultra-hard materials.

  13. Durability of feldspathic veneering ceramic on glass-infiltrated alumina ceramics after long-term thermocycling.

    Science.gov (United States)

    Mesquita, A M M; Ozcan, M; Souza, R O A; Kojima, A N; Nishioka, R S; Kimpara, E T; Bottino, M A

    2010-01-01

    This study compared the bond strength durability of a feldspathic veneering ceramic to glass-infiltrated reinforced ceramics in dry and aged conditions. Disc shaped (thickness: 4 mm, diameter: 4 mm) of glass-infiltrated alumina (In-Ceram Alumina) and glass-infiltrated alumina reinforced by zirconia (In-Ceram Zirconia) core ceramic specimens (N=48, N=12 per groups) were constructed according to the manufacturers' recommendations. Veneering ceramic (VITA VM7) was fired onto the core ceramics using a mold. The core-veneering ceramic assemblies were randomly divided into two conditions and tested either immediately after specimen preparation (Dry) or following 30000 thermocycling (5-55 ºC±1; dwell time: 30 seconds). Shear bond strength test was performed in a universal testing machine (cross-head speed: 1 mm/min). Failure modes were analyzed using optical microscope (x20). The bond strength data (MPa) were analyzed using ANOVA (α=0.05). Thermocycling did not decrease the bond strength results for both In-Ceram Alumina (30.6±8.2 MPa; P=0.2053) and In-Ceram zirconia (32.6±9 MPa; P=0.3987) core ceramic-feldspathic veneering ceramic combinations when compared to non-aged conditions (28.1±6.4 MPa, 29.7±7.3 MPa, respectively). There were also no significant differences between adhesion of the veneering ceramic to either In-Ceram Alumina or In-Ceram Zirconia ceramics (P=0.3289). Failure types were predominantly a mixture of adhesive failure between the veneering and the core ceramic together with cohesive fracture of the veneering ceramic. Long-term thermocycling aging conditions did not impair the adhesion of the veneering ceramic to the glass-infiltrated alumina core ceramics tested.

  14. Sm3+ and Eu3+ sorption in mixed phosphates of Zr

    International Nuclear Information System (INIS)

    Contreras R, A.

    2011-01-01

    The storage of high level radioactive waste in deep geological repositories is an issue of international research in countries with nuclear reactors. A major risk is the groundwater infiltration, which can cause degradation of the containers and leaching the radioactive waste through the different barriers. The study of materials for use as engineered barriers is fundamental, because if dissolution is present, the elements can be captured, ensuring that radioactive materials do not disperse off. The work is divided in four parts, the first describes the techniques developed for the synthesis of phosphates: NaZr 2 (PO 4 ) [NZP] and τ-Zr(Na 0.06 H 0.94 PO 4 ) 2 [TZP-Na], their chemical and morphological characterization, thermal stability and surface area. The obtained NZP shows a diffraction diagram similar to the Jcpds pattern, it has a surface area of 4.9±0.1 m 2 ·g -1 . There are not reports of diffraction patterns for TZP-Na, which has a surface area of 22.9±0.40 m 2 ·g -1 . The hydrogenphosphate obtained, τ-Zr(HPO 4 ) 2 , shows a diffraction diagram similar to that reported by Nor by. The second part presents the physicochemical characterization of the phosphates surface. The constants of formation of surface sites and their distribution were calculated using FITEQL 4.0. The sites surface density (d s ) were determined from potentiometric titration curves of phosphate, hydrogen phosphate and NaClO 4 0.5 M; d s were 3.2 sites nm -2 for NZP and 2.1 sites·nm -2 for TZP-Na. The values of curves formation constants for surface sites were, for NZP: K 1P-O =2, K 2P-O =-7, K 1Zr-O =6.11, K 1Zr-O =7.94, and for TZP-Na: K 1P-O =5.14, K 2P-O =-7.03, K 1Zr-O =2.60, K 1Zr-O =-9.85. The third part of the work reports the samarium and europium sorption curves on phosphate and on hydrogenphosphate at different ph values. The values of the curves were fed on FITEQL 4.0 program and NZP surface complexation constants were obtained. The results for the NZP show, for both

  15. Detoxification and immobilization of chromite ore processing residue in spinel-based glass-ceramic

    Energy Technology Data Exchange (ETDEWEB)

    Liao, Chang-Zhong [Guangdong Key Laboratory of Agricultural Environment Pollution Integrated Control, Guangdong Institute of Eco-Environmental and Soil Sciences, Guangzhou 510650 (China); Department of Civil Engineering, The University of Hong Kong, Pokfulam Road, Hong Kong Special Administrative Region (China); Tang, Yuanyuan [School of Environmental Science and Engineering, South University of Science and Technology of China, Shenzhen 518055 (China); Lee, Po-Heng [Department of Civil & Environmental Engineering, The Hong Kong Polytechnic University, Hong Kong Special Administrative Region (China); Liu, Chengshuai, E-mail: csliu@soil.gd.cn [Guangdong Key Laboratory of Agricultural Environment Pollution Integrated Control, Guangdong Institute of Eco-Environmental and Soil Sciences, Guangzhou 510650 (China); State Key Laboratory of Environmental Geochemistry, Institute of Geochemistry, Chinese Academy of Sciences, Guiyang 550009 (China); Shih, Kaimin, E-mail: kshih@hku.hk [Department of Civil Engineering, The University of Hong Kong, Pokfulam Road, Hong Kong Special Administrative Region (China); Li, Fangbai [Guangdong Key Laboratory of Agricultural Environment Pollution Integrated Control, Guangdong Institute of Eco-Environmental and Soil Sciences, Guangzhou 510650 (China)

    2017-01-05

    Graphical abstract: Schematic illustration of detoxification and immobilization of chromite ore processing residue in spinel-based glass-ceramic matrix. All Cr(VI) species is reduced to Cr(III) and most chromium contents are incorporated into spinel structure where the residual chromium are resided in the glass networks. - Highlights: • COPR was detoxified and immobilized in a spinel-based glass-ceramic matrix. • Cr-rich crystalline phase was determined to be MgCr{sub 1.32}Fe{sub 0.19}Al{sub 0.49}O{sub 4} spinel. • The partitioning ratio of Cr into spinel in the glass-ceramic can be up to 77%. • No Cr(VI) was observed after conversion of COPR into a glass-ceramic. • TCLP results demonstrate the superiority of the final product in immobilizing Cr. - Abstract: A promising strategy for the detoxification and immobilization of chromite ore processing residue (COPR) in a spinel-based glass-ceramic matrix is reported in this study. In the search for a more chemically durable matrix for COPR, the most critical crystalline phase for Cr immobilization was found to be a spinel solid solution with a chemical composition of MgCr{sub 1.32}Fe{sub 0.19}Al{sub 0.49}O{sub 4}. Using Rietveld quantitative X-ray diffraction analysis, we identified this final product is with the phases of spinel (3.5 wt.%), diopside (5.2 wt.%), and some amorphous contents (91.2 wt.%). The partitioning ratio of Cr reveals that about 77% of the Cr was incorporated into the more chemically durable spinel phase. The results of Cr K-edge X-ray absorption near-edge spectroscopy show that no Cr(VI) was observed after conversion of COPR into a glass-ceramic, which indicates successful detoxification of Cr(VI) into Cr(III) in the COPR-incorporated glass-ceramic. The leaching performances of Cr{sub 2}O{sub 3} and COPR-incorporated glass-ceramic were compared with a prolonged acid-leaching test, and the results demonstrate the superiority of the COPR-incorporated glass-ceramic matrix in the

  16. Detoxification and immobilization of chromite ore processing residue in spinel-based glass-ceramic

    International Nuclear Information System (INIS)

    Liao, Chang-Zhong; Tang, Yuanyuan; Lee, Po-Heng; Liu, Chengshuai; Shih, Kaimin; Li, Fangbai

    2017-01-01

    Graphical abstract: Schematic illustration of detoxification and immobilization of chromite ore processing residue in spinel-based glass-ceramic matrix. All Cr(VI) species is reduced to Cr(III) and most chromium contents are incorporated into spinel structure where the residual chromium are resided in the glass networks. - Highlights: • COPR was detoxified and immobilized in a spinel-based glass-ceramic matrix. • Cr-rich crystalline phase was determined to be MgCr 1.32 Fe 0.19 Al 0.49 O 4 spinel. • The partitioning ratio of Cr into spinel in the glass-ceramic can be up to 77%. • No Cr(VI) was observed after conversion of COPR into a glass-ceramic. • TCLP results demonstrate the superiority of the final product in immobilizing Cr. - Abstract: A promising strategy for the detoxification and immobilization of chromite ore processing residue (COPR) in a spinel-based glass-ceramic matrix is reported in this study. In the search for a more chemically durable matrix for COPR, the most critical crystalline phase for Cr immobilization was found to be a spinel solid solution with a chemical composition of MgCr 1.32 Fe 0.19 Al 0.49 O 4 . Using Rietveld quantitative X-ray diffraction analysis, we identified this final product is with the phases of spinel (3.5 wt.%), diopside (5.2 wt.%), and some amorphous contents (91.2 wt.%). The partitioning ratio of Cr reveals that about 77% of the Cr was incorporated into the more chemically durable spinel phase. The results of Cr K-edge X-ray absorption near-edge spectroscopy show that no Cr(VI) was observed after conversion of COPR into a glass-ceramic, which indicates successful detoxification of Cr(VI) into Cr(III) in the COPR-incorporated glass-ceramic. The leaching performances of Cr 2 O 3 and COPR-incorporated glass-ceramic were compared with a prolonged acid-leaching test, and the results demonstrate the superiority of the COPR-incorporated glass-ceramic matrix in the immobilization of Cr. The overall results suggest that

  17. Development of a ceramic waste form for high-level waste disposal

    International Nuclear Information System (INIS)

    Esh, D. W.

    1998-01-01

    A ceramic waste form is being developed by Argonne National Laboratory (ANL) as part of the demonstration of the electrometallurgical treatment of spent nuclear fuel. The halide, alkaline earth, alkali, transuranic, and rare earth fission products are stabilized in zeolite which is combined with glass and processed in a hot isostatic press (HIP) to form a ceramic composite. The mineral sodalite is formed in the HIP from the zeolite precursor. The process, from starting materials to final product, is relatively simple. An overview of the processing operations is given. The metrics that have been developed to measure the success or completion of processing operations are developed and discussed. The impact of variability in processing metrics on the durability of the final product is presented

  18. Ceramic Technology Project

    Energy Technology Data Exchange (ETDEWEB)

    1992-03-01

    The Ceramic Technology Project was developed by the USDOE Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the USDOE and NASA advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. These programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. A five-year project plan was developed with extensive input from private industry. In July 1990 the original plan was updated through the estimated completion of development in 1993. The objective is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities.

  19. Development of new ceramic materials from the waste of serpentinite and red clay

    International Nuclear Information System (INIS)

    Presotto, P.; Mymrine, V.

    2012-01-01

    The objective of this work is to develop new ceramic materials using serpentine and glass waste and clay red. The raw materials were characterized through morphological, granulometric, mineralogical and chemical analysis. Six formulations have been developed based on the serpentine and red clay, which three of the six compositions have been adjusted with the addition of residual glass. The ceramic bodies were formed by uniaxial pressing and subjected to burn in an electric oven at temperatures of 1100 ° C, 1200 ° C, 1250 ° C and 1300 ° C. The ceramic samples obtained this way were characterized according to their physical properties (specific mass and linear retraction) and the mechanical (three points bending strength). The final properties varied according to the proportions of raw materials and firing temperature. In general, the different formulations fit the standards for traditional ceramics such as tiles and ceramic blocks. (author)

  20. Creep in ceramics

    CERN Document Server

    Pelleg, Joshua

    2017-01-01

    This textbook is one of its kind, since there are no other books on Creep in Ceramics. The book consist of two parts: A and B. In part A general knowledge of creep in ceramics is considered, while part B specifies creep in technologically important ceramics. Part B covers creep in oxide ceramics, carnides and nitrides. While covering all relevant information regarding raw materials and characterization of creep in ceramics, the book also summarizes most recent innovations and developments in this field as a result of extensive literature search.

  1. Demonstration of the Energy Component of the Installation Master Plan Using the Net Zero Energy Planner Tool: Cost and Performance Report

    Science.gov (United States)

    2015-12-11

    These data come from Spatial Data Standards for Facilities, Infrastructure, and Environment (SDSFIE)-compliant GIS, usually obtained from the...solar photovoltaics, solar-thermal, wind energy, biomass (wood chips, etc.), biogas , or synthetic gas need to be considered as part of the mix during...results could be obtained . Both the SME team and the NZP team used an overlapping set of data, with the NZP team also requiring GIS data. Section 2

  2. Advanced Ceramics

    International Nuclear Information System (INIS)

    1989-01-01

    The First Florida-Brazil Seminar on Materials and the Second State Meeting about new materials in Rio de Janeiro State show the specific technical contribution in advanced ceramic sector. The others main topics discussed for the development of the country are the advanced ceramic programs the market, the national technic-scientific capacitation, the advanced ceramic patents, etc. (C.G.C.) [pt

  3. Fabrication of large-volume, low-cost ceramic lanthanum halide scintillators for gamma ray detection : final report for DHS/DNDO/TRDD project TA-01-SL01.

    Energy Technology Data Exchange (ETDEWEB)

    Boyle, Timothy J.; Ottley, Leigh Anna M.; Yang, Pin; Chen, Ching-Fong; Sanchez, Margaret R.; Bell, Nelson Simmons

    2008-10-01

    This project uses advanced ceramic processes to fabricate large, optical-quality, polycrystalline lanthanum halide scintillators to replace small single crystals produced by the conventional Bridgman growth method. The new approach not only removes the size constraint imposed by the growth method, but also offers the potential advantages of both reducing manufacturing cost and increasing production rate. The project goal is to fabricate dense lanthanum halide ceramics with a preferred crystal orientation by applying texture engineering and solid-state conversion to reduce the thermal mechanical stress in the ceramic and minimize scintillation light scattering at grain boundaries. Ultimately, this method could deliver the sought-after high sensitivity and <3% energy resolution at 662 keV of lanthanum halide scintillators and unleash their full potential for advanced gamma ray detection, enabling rapid identification of radioactive materials in a variety of practical applications. This report documents processing details from powder synthesis, seed particle growth, to final densification and texture development of cerium doped lanthanum bromide (LaBr{sub 3}:Ce{sup +3}) ceramics. This investigation demonstrated that: (1) A rapid, flexible, cost efficient synthesis method of anhydrous lanthanum halides and their solid solutions was developed. Several batches of ultrafine LaBr{sub 3}:Ce{sup +3} powder, free of oxyhalide, were produced by a rigorously controlled process. (2) Micron size ({approx} 5 {micro}m), platelet shape LaBr{sub 3} seed particles of high purity can be synthesized by a vapor phase transport process. (3) High aspect-ratio seed particles can be effectively aligned in the shear direction in the ceramic matrix, using a rotational shear-forming process. (4) Small size, highly translucent LaBr{sub 3} (0.25-inch diameter, 0.08-inch thick) samples were successfully fabricated by the equal channel angular consolidation process. (5) Large size, high density

  4. 76 FR 11275 - In the Matter of Certain Ceramic Capacitors and Products Containing Same; Notice of Commission...

    Science.gov (United States)

    2011-03-01

    ... INTERNATIONAL TRADE COMMISSION [Investigation No. 337-TA-692] In the Matter of Certain Ceramic Capacitors and Products Containing Same; Notice of Commission Determination To Review in Part A Final Initial... importation of certain ceramic capacitors and products containing the same by reason of infringement of...

  5. The preparation of HfC/C ceramics via molecular design.

    Science.gov (United States)

    Inzenhofer, Kathrin; Schmalz, Thomas; Wrackmeyer, Bernd; Motz, Günter

    2011-05-07

    Polymer derived ceramics have received lots of attention throughout the last few decades. Unfortunately, only a few precursor systems have been developed, focusing on silicon based polymers and ceramics, respectively. Herein, the synthesis of novel hafnium containing organometallic polymers by two different approaches is reported. Dialkenyl substituted hafnocene monomers were synthesized and subsequently polymerized via a free radical mechanism. Salt metathesis reactions of hafnocene dichloride with bifunctional linkers led to the formation of polymeric materials. NMR spectroscopic methods--in solution as well as in the solid state--were used to characterize the organometallic polymers. Ceramics were finally obtained after cross-linking and thermal treatment under argon (T(max) = 1800 °C). SEM investigations, elemental analyses, Raman spectroscopy and XRD investigations identified the pyrolyzed products as partially crystalline HfC/C mixed phases.

  6. Randomized, Controlled Clinical Trial of Bilayer Ceramic and Metal-Ceramic Crown Performance

    Science.gov (United States)

    Esquivel-Upshaw, Josephine; Rose, William; Oliveira, Erica; Yang, Mark; Clark, Arthur E.; Anusavice, Kenneth

    2013-01-01

    Purpose Analyzing the clinical performance of restorative materials is important, as there is an expectation that these materials and procedures will restore teeth and do no harm. The objective of this research study was to characterize the clinical performance of metal-ceramic crowns, core ceramic crowns, and core ceramic/veneer ceramic crowns based on 11 clinical criteria. Materials and Methods An IRB-approved, randomized, controlled clinical trial was conducted as a single-blind pilot study. The following three types of full crowns were fabricated: (1) metal-ceramic crown (MC) made from a Pd-Au-Ag-Sn-In alloy (Argedent 62) and a glass-ceramic veneer (IPS d.SIGN veneer); (2) non-veneered (glazed) lithium disilicate glass-ceramic crown (LDC) (IPS e.max Press core and e.max Ceram Glaze); and (3) veneered lithia disilicate glass-ceramic crown (LDC/V) with glass-ceramic veneer (IPS Empress 2 core and IPS Eris). Single-unit crowns were randomly assigned. Patients were recalled for each of 3 years and were evaluated by two calibrated clinicians. Thirty-six crowns were placed in 31 patients. A total of 12 crowns of each of the three crown types were studied. Eleven criteria were evaluated: tissue health, marginal integrity, secondary caries, proximal contact, anatomic contour, occlusion, surface texture, cracks/chips (fractures), color match, tooth sensitivity, and wear (of crowns and opposing enamel). Numerical rankings ranged from 1 to 4, with 4 being excellent, and 1 indicating a need for immediate replacement. Statistical analysis of the numerical rankings was performed using a Fisher’s exact test. Results There was no statistically significant difference between performance of the core ceramic crowns and the two veneered crowns at year 1 and year 2 (p > 0.05). All crowns were rated either as excellent or good for each of the clinical criteria; however, between years 2 and 3, gradual roughening of the occlusal surface occurred in some of the ceramic-ceramic crowns

  7. Adjusting dental ceramics: An in vitro evaluation of the ability of various ceramic polishing kits to mimic glazed dental ceramic surface.

    Science.gov (United States)

    Steiner, René; Beier, Ulrike S; Heiss-Kisielewsky, Irene; Engelmeier, Robert; Dumfahrt, Herbert; Dhima, Matilda

    2015-06-01

    During the insertion appointment, the practitioner is often faced with the need to adjust ceramic surfaces to fit a restoration to the adjacent or opposing dentition and soft tissues. The purpose of this study was to assess the ceramic surface smoothness achieved with various commercially available ceramic polishing kits on different commonly used ceramic systems. The reliability of the cost of a polishing kit as an indicator of improved surface smoothness was assessed. A total of 350 ceramic surfaces representing 5 commonly available ceramic systems (IPS Empress Esthetic, IPS e.max Press, Cergo Kiss, Vita PM 9, Imagine PressX) were treated with 5 types of ceramic polishing systems (Cerapreshine, 94006C, Ceramiste, Optrafine, Zenostar) by following the manufacturers' guidelines. The surface roughness was measured with a profilometer (Taylor Hobson; Precision Taylor Hobson Ltd). The effects of ceramic systems and polishing kits of interest on surface roughness were analyzed by 2-way ANOVA, paired t test, and Bonferroni corrected significance level. The ceramic systems and polishing kits statistically affected surface roughness (Pceramic surface. No correlation could be established between the high cost of the polishing kit and low surface roughness. None of the commonly used ceramic polishing kits could create a surface smoother than that of glazed ceramic (Pceramic polishing kits is not recommended as a reliable indicator of better performance of ceramic polishing kits (P>.30). Copyright © 2015 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  8. Ceramic joining

    Energy Technology Data Exchange (ETDEWEB)

    Loehman, R.E. [Sandia National Lab., Albuquerque, NM (United States)

    1996-04-01

    This paper describes the relation between reactions at ceramic-metal interfaces and the development of strong interfacial bonds in ceramic joining. Studies on a number of systems are described, including silicon nitrides, aluminium nitrides, mullite, and aluminium oxides. Joints can be weakened by stresses such as thermal expansion mismatch. Ceramic joining is used in a variety of applications such as solid oxide fuel cells.

  9. Industrial ceramics - Properties, forming and applications

    International Nuclear Information System (INIS)

    Fantozzi, Gilbert; Niepce, Jean-Claude; Bonnefont, Guillaume; Alary, J.A.; Allard, B.; Ayral, A.; Bassat, J.M.; Elissalde, C.; Maglione, M.; Beauvy, M.; Bertrand, G.; Bignon, A.; Billieres, D.; Blanc, J.J.; Blumenfeld, P.; Bonnet, J.P.; Bougoin, M.; Bourgeon, M.; Boussuge, M.; Thorel, A.; Bruzek, C.E.; Cambier, F.; Carrerot, H.; Casabonne, J.M.; Chaix, J.M.; Chevalier, J.; Chopinet, M.H.; Couque, H.; Courtois, C.; Leriche, A.; Dhaler, D.; Denape, J.; Euzen, P.; Ganne, J.P.; Gauffinet, S.; Girard, A.; Gonon, M.; Guizard, C.; Hampshire, S.; Joulin, J.P.; Julbe, A.; Ferrato, M.; Fontaine, M.L.; Lebourgeois, R.; Lopez, J.; Maquet, M.; Marinel, S.; Marrony, M.; Martin, J.F.; Mougin, J.; Pailler, R.; Pate, M.; Petitpas, E.; Pijolat, C.; Pires-Franco, P.; Poirier, C.; Poirier, J.; Pourcel, F.; Potier, A.; Tulliani, J.M.; Viricelle, J.P.; Beauger, A.

    2013-01-01

    After a general introduction to ceramics (definition, general properties, elaboration, applications, market data), this book address conventional ceramics (elaboration, material types), thermo-structural ceramics (oxide based ceramics, non-oxide ceramics, fields of application, functional coatings), refractory ceramics, long fibre and ceramic matrix composites, carbonaceous materials, ceramics used for filtration, catalysis and the environment, ceramics for biomedical applications, ceramics for electronics and electrical engineering (for capacitors, magnetic, piezoelectric, dielectric ceramics, ceramics for hyper-frequency resonators), electrochemical ceramics, transparent ceramics (forming and sintering), glasses, mineral binders. The last chapter addresses ceramics used in the nuclear energy sector: in nuclear fuels and fissile material, absorbing ceramics and shields, in the management of nuclear wastes, new ceramics for reactors under construction or for future nuclear energy

  10. Anisotropic and Hierarchical Porosity in Multifunctional Ceramics

    Science.gov (United States)

    Lichtner, Aaron Zev

    The performance of multifunctional porous ceramics is often hindered by the seemingly contradictory effects of porosity on both mechanical and non-structural properties and yet a sufficient body of knowledge linking microstructure to these properties does not exist. Using a combination of tailored anisotropic and hierarchical materials, these disparate effects may be reconciled. In this project, a systematic investigation of the processing, characterization and properties of anisotropic and isotropic hierarchically porous ceramics was conducted. The system chosen was a composite ceramic intended as the cathode for a solid oxide fuel cell (SOFC). Comprehensive processing investigations led to the development of approaches to make hierarchical, anisotropic porous microstructures using directional freeze-casting of well dispersed slurries. The effect of all the important processing parameters was investigated. This resulted in an ability to tailor and control the important microstructural features including the scale of the microstructure, the macropore size and total porosity. Comparable isotropic porous ceramics were also processed using fugitive pore formers. A suite of characterization techniques including x-ray tomography and 3-D sectional scanning electron micrographs (FIB-SEM) was used to characterize and quantify the green and partially sintered microstructures. The effect of sintering temperature on the microstructure was quantified and discrete element simulations (DEM) were used to explain the experimental observations. Finally, the comprehensive mechanical properties, at room temperature, were investigated, experimentally and using DEM, for the different microstructures.

  11. Tribology of ceramics: Report of the Committee on Tribology of Ceramics

    Science.gov (United States)

    1988-01-01

    The current state of knowledge of ceramic surface structures, composition, and reactivity is reviewed. The tribological requirements of advanced mechanical systems now being deployed (in particular, heat engines) exceed the capabilities of traditional metallic-based materials because of the high temperatures encountered. Advanced ceramic materials for such applications are receiving intense scrutiny, but there is a lack of understanding of the properties and behavior of ceramic surfaces and the influence of processing on the properties of ceramics is described. The adequacy of models, ranging form atomic to macro, to describe and to predict ceramic friction and wear are discussed, as well as what is known about lubrication at elevated temperatures. From this analysis, recommendations are made for coordination, research, and development that will lead to better performance of ceramic materials in tribological systems.

  12. Sintering and annealing effects on undoped yttria transparent ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Letue, Laetitia; Petit, Johan, E-mail: johan.petit@onera.fr; Ritti, Marie-Hélène; Lalanne, Sylvie; Landais, Stéphane

    2017-06-15

    Transparent yttrium oxide (Y{sub 2}O{sub 3}) ceramics were processed by several densifications steps without any doping species. The green bodies were obtained by the aqueous way and sintered at high temperature under vacuum and then under high pressure. We studied the effects of different sintering cycles and air annealing at different steps of the process on the density and the grain growth. We also focused on the reaction between yttria ceramics and BN-coated graphite crucible which occurs during HIP. We noted that a low heating rate and two annealing steps are necessary to improve our samples’ transparency. - Highlights: • The quality of transparent ceramics is compared with the tested process parameters. • Air annealing is critical when using a carbon environment in the process. • Intra-granular pores, and so the final transparency, are directly linked to the sintering heating rates.

  13. Process and device for forming imprints on ceramic tubes

    International Nuclear Information System (INIS)

    1985-01-01

    The purpose of the present invention is a process and a device for making imprints on ceramic tubes and these ceramic tubes with imprints. It is known that in uranium enrichment processes by gaseous diffusion, microporous tubes are used to made the diffuser units used for the application of this isotope enrichment process. It is known that these microporous tubes are generally made in two stages. In a first stage, a macroporous ceramic tube called a ''support'' is made. In a second stage, an internal microporous deposit is made which makes it possible to obtain a tube called a ''barrier'' finally having the required porosity to apply the gaseous diffusion enrichment process. The present invention involves the first stage of the manufacturing process of the barriers and, more precisely, a step in the manufacturing process of the supports that makes it possible to improve the efficiency of these barriers

  14. Potential assisted fabrication of metal-ceramic composite coatings

    International Nuclear Information System (INIS)

    Knote, A.; Schindler, U.; Krueger, H.G.; Kern, H.

    2003-01-01

    A possibility to produce uniform metal-ceramic composite coatings with a high content of ceramic particles up to 60 vol.% will be presented in this study. This method includes a combination of electrophoretic deposition and electrolytic deposition by several steps. A yttria-stabilized zirconia coating (Tosoh TZ-8Y) was first electrophoretically deposited on a ferritic steel plate and then sintered by 1100 C to an open porous layer. In the next step nickel was electrodeposited into the pores of the layer. By a final annealing step it was possible to improve the bonding of the composit coating on the substrate by diffusion of the metal components. (Abstract Copyright [2003], Wiley Periodicals, Inc.) [de

  15. Distorting the ceramic familiar: materiality and non-ceramic intervention, Conference, Keramik Museum, Germany

    OpenAIRE

    Livingstone, Andrew

    2009-01-01

    Invited conference speaker, Westerwald Keramik Museum, August 2009. Paper title: Distorting the ceramic familiar: materiality and non-ceramic intervention.\\ud \\ud This paper will examine the integration of non-ceramic media into the discourse of ceramics.

  16. Formulation and synthesis by melting process of titanate enriched glass-ceramics and ceramics

    International Nuclear Information System (INIS)

    Advocat, T.; Fillet, C.; Lacombe, J.; Bonnetier, A.; McGlinn, P.

    1999-01-01

    The main objective of this work is to provide containment for the separated radionuclides in stable oxide phases with proven resistance to leaching and irradiation damage and in consequence to obtain a glass ceramic or a ceramic material using a vitrification process. Sphene glass ceramic, zirconolite glass ceramic and zirconolite enriched ceramic have been fabricated and characterized by XRD, SEM/EDX and DTA

  17. Demonstrate Energy Component of the Installation Master Plan Using Net Zero Installation Virtual Testbed

    Science.gov (United States)

    2015-09-01

    compliant GIS, usually obtained from the installation itself. NZP also includes an appropriate weather file for the location selected, using the closest...such as solar photovoltaics, solar-thermal, wind energy, biomass (wood chips, etc.), biogas , or synthetic gas need to be considered as part of the mix...have better information. In some cases, such as photovoltaics, users can obtain data from an online system and enter it into NZP. In this case, users

  18. Achievement report for fiscal 1998. Research and development of ceramic gas turbine (Regenerative single-shaft ceramic gas turbine for cogeneration); 1998 nendo ceramic gas turbine no kenkyu kaihatsu seika hokokusho. Cogeneration yo saiseishiki ichijiku ceramic gas turbine

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-05-01

    Efforts are exerted to develop a 300kW-class ceramic gas turbine with a turbine inlet temperature of 1350 degrees C and thermal efficiency of 42% or higher. The soundness in strength of the ceramic rotor blades and their fastening structure is confirmed. Rotor blade cushion thickness is found to decrease in start-and-stop repetitions in the initial period, but not thereafter. The exhaust diffuser and exhaust path shape are studied and improved for an increase in output, which improves turbine efficiency by 1.7%. Under the operating conditions of 1350 degrees C and full load, NOx emissions and combustion efficiency prove to be 5.6ppm and 99.9%. Even in the case using a large-diameter liner with its combustion efficiency under light load improved, the ultimate target value is achieved. Studies are further conducted on centrifugal stage loss reduction towards the ultimate goal set for the compressor. The diffuser shape is improved and the shroud clearance is reduced, and insulation efficiency of 81.1% is attained at the designing stage. In a test run of a pilot ceramic gas turbine in which temperature finally arrives at 1350 degrees C, engine thermal efficiency of 35% and shaft output of 282kW are achieved. (NEDO)

  19. Effect of metal opaquer on the final color of 3 ceramic crown types on 3 abutment configurations.

    Science.gov (United States)

    Arif, Rabia; Yilmaz, Burak; Mortazavi, Aras; Ozcelik, Tuncer B; Johnston, William M

    2018-04-30

    data, a 1-way ANOVA and subsequent Tukey testing for pairwise comparisons were used. The statistical significance of the analysis of color coordinates was found to be P≤.002. Although 3-way interaction was not found to be significant (P=.335), all three 2-way interactions of the main effects were found to be significant (P≤.002). All crown types on the Zir abutment revealed color differences from the control group. The color differences of the crown types on the Op and Zir abutment configurations compared with the control (LDL/Zir) were not (P>.05) statistically different. Colors of tested crown systems on Ti backing were each unacceptably different from the control group. Colors of these systems on zirconia backing were not perceivably different. Use of opaquer on titanium backing resulted in a small color difference from the control group (P>.05) for each crown system, demonstrating that it may be used to prevent the unfavorable metal show-through that can influence the final color of all ceramic crown systems tested. Copyright © 2018 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  20. Compatibility tests between Solar Salt and thermal storage ceramics from inorganic industrial wastes

    International Nuclear Information System (INIS)

    Motte, Fabrice; Falcoz, Quentin; Veron, Emmanuel; Py, Xavier

    2015-01-01

    Highlights: • ESEM and XRD characterizations have been performed. • Compatibility of these ceramics with the conventional binary Solar Salt is tested at 500 °C. • Tested ceramics have relevant properties to store thermal energy up to 1000 °C. • Feasibility of using ceramics as filler materials in thermocline is demonstrated. - Abstract: This paper demonstrates the feasibility of using several post-industrial ceramics as filler materials in a direct thermocline storage configuration. The tested ceramics, coming from several industrial processes (asbestos containing waste treatment, coal fired power plants or metallurgic furnaces) demonstrate relevant properties to store thermal energy by sensible heat up to 1000 °C. Thus, they represent at low-cost a promising, efficient and sustainable approach for thermal energy storage. In the present study, the thermo-chemical compatibility of these ceramics with the conventional binary Solar Salt is tested at medium temperature (500 °C) under steady state. In order to determine the feasibility of using such ceramics as filler material, Environmental Scanning Electron Microscopy (ESEM) and X-Ray Diffraction (XRD) characterizations have been performed to check for their chemical and structural evolution during corrosion tests. The final objective is to develop a molten salt thermocline direct storage system using low-cost shaped ceramic as structured filler material. Most of the tested ceramics present an excellent corrosion resistance in molten Solar Salt and should significantly decrease the current cost of concentrated solar thermal energy storage system

  1. Characterization techniques to predict mechanical behaviour of green ceramic bodies fabricated by ceramic microstereolithography

    Science.gov (United States)

    Adake, Chandrashekhar V.; Bhargava, Parag; Gandhi, Prasanna

    2018-02-01

    Ceramic microstereolithography (CMSL) has emerged as solid free form (SFF) fabrication technology in which complex ceramic parts are fabricated from ceramic suspensions which are formulated by dispersing ceramic particles in UV curable resins. Ceramic parts are fabricated by exposing ceramic suspension to computer controlled UV light which polymerizes resin to polymer and this polymer forms rigid network around ceramic particles. A 3-dimensional part is created by piling cured layers one over the other. These ceramic parts are used to build microelectromechanical (MEMS) devices after thermal treatment. In many cases green ceramic parts can be directly utilized to build MEMS devices. Hence characterization of these parts is essential in terms of their mechanical behaviour prior to their use in MEMS devices. Mechanical behaviour of these green ceramic parts depends on cross link density which in turn depends on chemical structure of monomer, concentrations of photoinitiator and UV energy dose. Mechanical behaviour can be determined with the aid of nanoindentation. And extent of crosslinking can be verified with the aid of DSC. FTIR characterization is used to analyse (-C=C-) double bond conversion. This paper explains characterization tools to predict the mechanical behaviour of green ceramic bodies fabricated in CMSL

  2. Fracture-dissociation of ceramic liner.

    Science.gov (United States)

    Hwang, Sung Kwan; Oh, Jin-Rok; Her, Man Seung; Shim, Young Jun; Cho, Tae Yeun; Kwon, Sung Min

    2008-08-01

    The use of BIOLOX delta ceramic (CeramTec AG, Plochingen, Germany) has been increasing. This ceramic prevents cracking by restraining the phase transformation due to the insertion of nano-sized, yttria-stabilized tetragonal zirconia into the alumina matrix. This restrains the progress of cracking through the formation of platelet-like crystal or whiskers due to the addition of an oxide additive. We observed a case of BIOLOX delta ceramic liner (CeramTec AG) rim fracture 4 months postoperatively. Radiographs showed that the ceramic liner was subluxated from the acetabular cup. Scratches on the acetabular cup and femoral neck were seen, and the fracture was visible on the rim of the liner. Under electron microscope, metal particle coatings from the ceramic liner were identified. The ceramic liner, fracture fragments, and adjacent tissues were removed and replaced with a ceramic liner and femoral head of the same size and design. We believe the mechanism of the fracture-dissociation of the ceramic liner in this case is similar to a case of separation of the ceramic liner from the polyethylene shell in a sandwich-type ceramic-ceramic joint. To prevent ceramic liner fracture-dissociation, the diameter of the femoral neck needs to be decreased in a new design, while the diameter of the femoral head needs to be increased to ensure an increase in range of motion.

  3. Fabrication and properties of La2-xGdxHf2O7 transparent ceramics

    International Nuclear Information System (INIS)

    Wang, Zhengjuan; Zhou, Guohong; Zhang, Fang; Qin, Xianpeng; Ai, Jianping; Wang, Shiwei

    2016-01-01

    La 2-x Gd x Hf 2 O 7 (x=0–2.0) transparent ceramics were fabricated through vacuum sintering from nano-powders synthesized by a simple combustion method. The phase composition of the powders and final ceramics, the in-line transmittance, microstructures and density of the ceramics were investigated. With the increasing of Gd content, the ceramics maintained the cubic pyrochlore structure, and the lattice parameters decreased, whilst the densities increased linearly. All the ceramics were transparent. The highest in-line transmittance was 76.1% at 800 nm (x=1.2). With high density (7.91–8.88 g/cm 3 ) and effective atomic number, some of the La 2-x Gd x Hf 2 O 7 (x=0–2.0) transparent ceramics are promising candidates for scintillator hosts. - Highlights: • A new series of La 2-x Gd x Hf 2 O 7 transparent ceramics were fabricated by vacuum sintering using combustion-synthesized powders. • All the ceramics are transparent and the in-line transmittance can reach to 76.1% at 800 nm when x=1.2. • The Gd content has effects on the crystal structure, in-line transmittance, microstructures and densities of the ceramics. • With high density (7.91~8.88 g/cm3) and effective atomic number, some of the La2-xGdxHf2O7 transparent ceramics are promising candidates for scintillator hosts.

  4. What every surgeon should know about Ceramic-on-Ceramic bearings in young patients

    OpenAIRE

    Hernigou, Philippe; Roubineau, Fran?ois; Bouthors, Charlie; Flouzat-Lachaniette, Charles-Henri

    2016-01-01

    Based on the exceptional tribological behaviour and on the relatively low biological activity of ceramic particles, Ceramic-on-Ceramic (CoC) total hip arthroplasty (THA) presents significant advantages CoC bearings decrease wear and osteolysis, the cumulative long-term risk of dislocation, muscle atrophy, and head-neck taper corrosion. However, there are still concerns regarding the best technique for implantation of ceramic hips to avoid fracture, squeaking, and revision of ceramic hips with...

  5. Ceramic Parts for Turbines

    Science.gov (United States)

    Jones, R. D.; Carpenter, Harry W.; Tellier, Jim; Rollins, Clark; Stormo, Jerry

    1987-01-01

    Abilities of ceramics to serve as turbine blades, stator vanes, and other elements in hot-gas flow of rocket engines discussed in report. Ceramics prime candidates, because of resistance to heat, low density, and tolerance of hostile environments. Ceramics considered in report are silicon nitride, silicon carbide, and new generation of such ceramic composites as transformation-toughened zirconia and alumina and particulate- or whisker-reinforced matrices. Report predicts properly designed ceramic components viable in advanced high-temperature rocket engines and recommends future work.

  6. Lithium ceramics: sol-gel preparation and tritium release

    International Nuclear Information System (INIS)

    Renoult, O.

    1994-04-01

    Ceramics based on lithium aluminate (LiA1O 2 ), lithium zirconate (Li 2 ZrO 3 ) and lithium titanate (Li 2 TiO 3 ) are candidates as tritium breeder blanket materials for forthcoming nuclear fusion reactors. Lithium silico-aluminate Li 4+x A1 4-3x Si 2x O 8 (0 ≤ x ≤ 0,25) powders were synthetized from alkoxyde-hydroxyde sol-gel route. By direct sintering at 850-1100 deg C (without prior calcination), ceramics with controlled stoichiometry and homogenous microstructure were obtained. We have also prepared, using a comparable method, Li 2 Zr 1-x Ti x O 3 (x = 0, x = 0,1 et x = 1) materials. All these ceramics, with different microstructures and compositions, have been tested in out-of-reactor experiments. Concerning lithium aluminate microporous ceramics, the silicon substitution leads to a significant improvement of the tritrium release. Classical models taking into account independent surface mechanisms are not able to describe correctly the observed tritium release kinetics. We show, using a simple model, that the release kinetics is in fact limited by an intergranular diffusion followed by a desorption. The delay in tritium release, which occurs when the ceramic compacity increases, is explained in terms of an enhancement of the ionic T + diffusion path length. The energy required for desorption includes a leading term independent of hydrogen contained in the sweep gas. This term is attributed to the limiting recombination step of T + in molecular species HTO. For similar microstructures, the facility of tritium release for the different studied materials is explained by three properties: the crystal structure of the ceramic, the acidity of oxides and finally the presence of electronic non-stoichiometric defects. (author). 89 refs., 50 figs., 2 tabs., 1 annexe

  7. Low frequency modelling of hysteresis behaviour and dielectric permittivity in ferroelectric ceramics under electric field

    International Nuclear Information System (INIS)

    Ducharne, B; Guyomar, D; Sebald, G

    2007-01-01

    The properties of ferroelectric ceramics strongly depend on the electromechanical loading and their measurement conditions. In this paper, a nonlinear phenomenological one-dimensional model based on the dry friction concept is presented to describe the hysteretic polarization behaviour. Dielectric permittivities versus dc electric field (or capacitance C versus voltage V) loops are determined for the characterization of ferroelectric material. The ε 33 coefficient is used for the ceramic characterization because it is strongly correlated with the ceramic quality. The purpose of this paper is to develop a model of reversal polarization behaviour close to physical realities, able to provide good performances on the simulation of dielectric permittivity loop ε 33 (E dc ). Simulated behaviours are finally compared with experimental results on a typically soft PZT ferroelectric ceramic

  8. Oxide ceramics

    International Nuclear Information System (INIS)

    Ryshkewitch, E.; Richerson, D.W.

    1985-01-01

    The book explores single-phase ceramic oxide systems from the standpoint of physical chemistry and technology. This second edition also focuses on advances in technology since publication of the original edition. These include improvements in raw materials and forming and sintering techniques, and the major role that oxide ceramics have had in development of advanced products and processes. The text is divided into five major sections: general fundamentals of oxide ceramics, advances in aluminum oxide technology, advances in zirconia technology, and advances in beryllium oxide technology

  9. Y-TZP ceramic processing from coprecipitated powders: a comparative study with three commercial dental ceramics.

    Science.gov (United States)

    Lazar, Dolores R R; Bottino, Marco C; Ozcan, Mutlu; Valandro, Luiz Felipe; Amaral, Regina; Ussui, Valter; Bressiani, Ana H A

    2008-12-01

    (1) To synthesize 3mol% yttria-stabilized zirconia (3Y-TZP) powders via coprecipitation route, (2) to obtain zirconia ceramic specimens, analyze surface characteristics, and mechanical properties, and (3) to compare the processed material with three reinforced dental ceramics. A coprecipitation route was used to synthesize a 3mol% yttria-stabilized zirconia ceramic processed by uniaxial compaction and pressureless sintering. Commercially available alumina or alumina/zirconia ceramics, namely Procera AllCeram (PA), In-Ceram Zirconia Block (CAZ) and In-Ceram Zirconia (IZ) were chosen for comparison. All specimens (6mmx5mmx5mm) were polished and ultrasonically cleaned. Qualitative phase analysis was performed by XRD and apparent densities were measured on the basis of Archimedes principle. Ceramics were also characterized using SEM, TEM and EDS. The hardness measurements were made employing Vickers hardness test. Fracture toughness (K(IC)) was calculated. Data were analyzed using one-way analysis of variance (ANOVA) and Tukey's test (alpha=0.05). ANOVA revealed that the Vickers hardness (pceramic materials composition. It was confirmed that the PA ceramic was constituted of a rhombohedral alumina matrix, so-called alpha-alumina. Both CAZ and IZ ceramics presented tetragonal zirconia and alpha-alumina mixture of phases. The SEM/EDS analysis confirmed the presence of aluminum in PA ceramic. In the IZ and CAZ ceramics aluminum, zirconium and cerium in grains involved by a second phase containing aluminum, silicon and lanthanum were identified. PA showed significantly higher mean Vickers hardness values (H(V)) (18.4+/-0.5GPa) compared to vitreous CAZ (10.3+/-0.2GPa) and IZ (10.6+/-0.4GPa) ceramics. Experimental Y-TZP showed significantly lower results than that of the other monophased ceramic (PA) (pceramics (pceramic processing conditions led to ceramics with mechanical properties comparable to commercially available reinforced ceramic materials.

  10. Microwave Sintering of Ceramic Materials for Industrial Application Final Report CRADA No. TC-1116-95

    Energy Technology Data Exchange (ETDEWEB)

    Caplan, M. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Tandon, R. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Callis, R. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

    2017-10-19

    The goal of this project was to develop the commercial capability in the US to sinter alumina oxide ceramic parts for the semiconductor manufacturing equipment industry. We planned to use the millimeter microwave (30 GHz) sintering system first developed by IAP in Russia.

  11. Ceramic matrix composite article and process of fabricating a ceramic matrix composite article

    Science.gov (United States)

    Cairo, Ronald Robert; DiMascio, Paul Stephen; Parolini, Jason Robert

    2016-01-12

    A ceramic matrix composite article and a process of fabricating a ceramic matrix composite are disclosed. The ceramic matrix composite article includes a matrix distribution pattern formed by a manifold and ceramic matrix composite plies laid up on the matrix distribution pattern, includes the manifold, or a combination thereof. The manifold includes one or more matrix distribution channels operably connected to a delivery interface, the delivery interface configured for providing matrix material to one or more of the ceramic matrix composite plies. The process includes providing the manifold, forming the matrix distribution pattern by transporting the matrix material through the manifold, and contacting the ceramic matrix composite plies with the matrix material.

  12. A fractographic study of clinically retrieved zirconia–ceramic and metal–ceramic fixed dental prostheses

    Science.gov (United States)

    Pang, Zhen; Chughtai, Asima; Sailer, Irena; Zhang, Yu

    2015-01-01

    Objectives A recent 3-year randomized controlled trial (RCT) of tooth supported three- to five-unit zirconia–ceramic and metal–ceramic posterior fixed dental prostheses (FDPs) revealed that veneer chipping and fracture in zirconia–ceramic systems occurred more frequently than those in metal–ceramic systems [1]. This study seeks to elucidate the underlying mechanisms responsible for the fracture phenomena observed in this RCT using a descriptive fractographic analysis. Methods Vinyl-polysiloxane impressions of 12 zirconia–ceramic and 6 metal–ceramic FDPs with veneer fractures were taken from the patients at the end of a mean observation of 40.3 ± 2.8 months. Epoxy replicas were produced from these impressions [1]. All replicas were gold coated, and inspected under the optical microscope and scanning electron microscope (SEM) for descriptive fractography. Results Among the 12 zirconia–ceramic FDPs, 2 had small chippings, 9 had large chippings, and 1 exhibited delamination. Out of 6 metal–ceramic FDPs, 5 had small chippings and 1 had large chipping. Descriptive fractographic analysis based on SEM observations revealed that fracture initiated from the wear facet at the occlusal surface in all cases, irrespective of the type of restoration. Significance Zirconia–ceramic and metal–ceramic FDPs all fractured from microcracks that emanated from occlusal wear facets. The relatively low fracture toughness and high residual tensile stress in porcelain veneer of zirconia restorations may contribute to the higher chipping rate and larger chip size in zirconia–ceramic FDPs relative to their metal–ceramic counterparts. The low veneer/core interfacial fracture energy of porcelain-veneered zirconia may result in the occurrence of delamination in zirconia–ceramic FDPs. PMID:26233469

  13. [Comparison of color reappearance between metal-ceram restoration and foundry-ceram restoration using crystaleye spectrophotometer].

    Science.gov (United States)

    Shi, Tao; Zhang, Ning; Kong, Fan-wen; Zhan, De-song

    2010-10-01

    To study the color reappearance effect of metal-ceram restoration and foundry-ceram restoration using Crystaleye spectrophotometer. 58 metal-ceram restorations and 58 foundry-ceram restorations according to the result of the Crystaleye spectrophotometer were made respectively. The deltaE between restorations and natural teeth as referenced were analyzed. And satisfaction of dentists and patients were evaluated. The deltaE between metal-ceram restorations and natural teeth was 7.13 +/- 0.74. The deltaE between foundry-ceram restorations and teeth was 1.47 +/- 0.84. There were statistical differences between the deltaE (P spectrophotometer can provide accurate reference for foundry-ceram restoration, but for metal-ceram restoration it is not accurate.

  14. Radiance limits of ceramic phosphors under high excitation fluxes

    Science.gov (United States)

    Lenef, Alan; Kelso, John; Zheng, Yi; Tchoul, Maxim

    2013-09-01

    Ceramic phosphors, excited by high radiance pump sources, offer considerable potential for high radiance conversion. Interestingly, thermodynamic arguments suggest that the radiance of the luminescent spot can even exceed that of the incoming light source. In practice, however, thermal quenching and (non-thermal) optical saturation limit the maximum attainable radiance of the luminescent source. We present experimental data for Ce:YAG and Ce:GdYAG ceramics in which these limits have been investigated. High excitation fluxes are achieved using laser pumping. Optical pumping intensities exceeding 100W/mm2 have been shown to produce only modest efficiency depreciation at low overall pump powers because of the short Ce3+ lifetime, although additional limitations exist. When pump powers are higher, heat-transfer bottlenecks within the ceramic and heat-sink interfaces limit maximum pump intensities. We find that surface temperatures of these laser-pumped ceramics can reach well over 150°C, causing thermal-quenching losses. We also find that in some cases, the loss of quantum efficiency with increasing temperature can cause a thermal run-away effect, resulting in a rapid loss in converted light, possibly over-heating the sample or surrounding structures. While one can still obtain radiances on the order of many W/mm2/sr, temperature quenching effects ultimately limit converted light radiance. Finally, we use the diffusion-approximation radiation transport models and rate equation models to simulate some of these nonlinear optical pumping and heating effects in high-scattering ceramics.

  15. Werkstoffwoche 98. Vol. 7. Symposium 9: Ceramics. Symposium 14: Simulation of ceramics

    International Nuclear Information System (INIS)

    Heinrich, J.; Ziegler, G.; Hermel, W.; Riedel, H.

    1999-01-01

    The leading subject of this proceedings volume is ceramic materials, with papers on the following subject clusters: Processing (infiltration, sintering, forming) - Physics and chemistry of ceramics (functional ceramics, SiC, ceramic precursors, microstructural properties) - Novel concepts (composites, damage induced by oxidation and mechanical stress, performance until damage under mechanical and thermal stress, layers, nanocomposites). 28 of the conference papers have been prepared for individual retrieval from the ENERGY database. (orig./CB) [de

  16. Flight-vehicle materials, structures, and dynamics - Assessment and future directions. Vol. 3 - Ceramics and ceramic-matrix composites

    Science.gov (United States)

    Levine, Stanley R. (Editor)

    1992-01-01

    The present volume discusses ceramics and ceramic-matrix composites in prospective aerospace systems, monolithic ceramics, transformation-toughened and whisker-reinforced ceramic composites, glass-ceramic matrix composites, reaction-bonded Si3N4 and SiC composites, and chemical vapor-infiltrated composites. Also discussed are the sol-gel-processing of ceramic composites, the fabrication and properties of fiber-reinforced ceramic composites with directed metal oxidation, the fracture behavior of ceramic-matrix composites (CMCs), the fatigue of fiber-reinforced CMCs, creep and rupture of CMCs, structural design methodologies for ceramic-based materials systems, the joining of ceramics and CMCs, and carbon-carbon composites.

  17. What every surgeon should know about Ceramic-on-Ceramic bearings in young patients.

    Science.gov (United States)

    Hernigou, Philippe; Roubineau, François; Bouthors, Charlie; Flouzat-Lachaniette, Charles-Henri

    2016-04-01

    Based on the exceptional tribological behaviour and on the relatively low biological activity of ceramic particles, Ceramic-on-Ceramic (CoC) total hip arthroplasty (THA) presents significant advantagesCoC bearings decrease wear and osteolysis, the cumulative long-term risk of dislocation, muscle atrophy, and head-neck taper corrosion.However, there are still concerns regarding the best technique for implantation of ceramic hips to avoid fracture, squeaking, and revision of ceramic hips with fracture of a component.We recommend that surgeons weigh the potential advantages and disadvantages of current CoC THA in comparison with other bearing surfaces when considering young very active patients who are candidates for THA. Cite this article: Hernigou P, Roubineau F, Bouthors C, Flouzat-Lachaniette C-H. What every surgeon should know about Ceramic-on-Ceramic bearings in young patients. EFORT Open Rev 2016;1:107-111. DOI: 10.1302/2058-5241.1.000027.

  18. Method of sintering ceramic materials

    Science.gov (United States)

    Holcombe, Cressie E.; Dykes, Norman L.

    1992-01-01

    A method for sintering ceramic materials is described. A ceramic article is coated with layers of protective coatings such as boron nitride, graphite foil, and niobium. The coated ceramic article is embedded in a container containing refractory metal oxide granules and placed within a microwave oven. The ceramic article is heated by microwave energy to a temperature sufficient to sinter the ceramic article to form a densified ceramic article having a density equal to or greater than 90% of theoretical density.

  19. Glass-ceramic from mixtures of bottom ash and fly ash.

    Science.gov (United States)

    Vu, Dinh Hieu; Wang, Kuen-Sheng; Chen, Jung-Hsing; Nam, Bui Xuan; Bac, Bui Hoang

    2012-12-01

    Along with the gradually increasing yield of the residues, appropriate management and treatment of the residues have become an urgent environmental protection problem. This work investigated the preparation of a glass-ceramic from a mixture of bottom ash and fly ash by petrurgic method. The nucleation and crystallization kinetics of the new glass-ceramic can be obtained by melting the mixture of 80% bottom ash and 20% fly ash at 950 °C, which was then cooled in the furnace for 1h. Major minerals forming in the glass-ceramics mainly are gehlenite (Ca(2)Al(2)SiO(7)) & akermanite (Ca(2)MgSiO(7)) and wollastonite (CaSiO(3)). In addition, regarding chemical/mechanical properties, the chemical resistance showing durability, and the leaching concentration of heavy metals confirmed the possibility of engineering and construction applications of the most superior glass-ceramic product. Finally, petrurgic method of a mixture of bottom ash and fly ash at 950 °C represents a simple, inexpensive, and energy saving method compared with the conventional heat treatment. Copyright © 2012 Elsevier Ltd. All rights reserved.

  20. Shade evaluation of ceramic laminates according to different try-in materials.

    Science.gov (United States)

    Lopes, Lawrence Gonzaga; Vaz, Maysa Magalhaes; de Magalhaes, Ana Paula Rodrigues; Cardoso, Paula Carvalho; de Souza, Joao Batista; de Torres, Erica Miranda

    2014-01-01

    The porcelain laminate replaces the visible portion of enamel with a ceramic, which is attached to the dental surface. To enhance cosmetic results, a preliminary color matching procedure is performed prior to cementing the veneers. This procedure can be performed using water, water-soluble gel, or try-in paste. The different shades of cement and try-in pastes are intended to obtain better color and esthetics of the final restoration. This study sought to evaluate the shade of ceramic veneers produced by different try-in materials. Forty bovine teeth and 40 ceramic discs (0.6 mm thick) were prepared. The samples were divided into 4 groups (n = 10). For Group 1 samples, no material was used between the tooth and the ceramic, Group 2 interposed samples with water, Group 3 used a water-soluble gel, and Group 4 used try-in paste (value 0). The color was measured with a spectrophotometer, obtaining L*, a*, and b* values to calculate the color difference (ΔE*). The data were subjected to normality tests and 1-way ANOVA. No significant statistical differences were found among the groups, indicating that the different try-in materials had similar effects on the color of the ceramic laminates.

  1. Structural Ceramic Nanocomposites: A Review of Properties and Powders’ Synthesis Methods

    Science.gov (United States)

    Palmero, Paola

    2015-01-01

    Ceramic nanocomposites are attracting growing interest, thanks to new processing methods enabling these materials to go from the research laboratory scale to the commercial level. Today, many different types of nanocomposite structures are proposed in the literature; however, to fully exploit their exceptional properties, a deep understanding of the materials’ behavior across length scales is necessary. In fact, knowing how the nanoscale structure influences the bulk properties enables the design of increasingly performing composite materials. A further key point is the ability of tailoring the desired nanostructured features in the sintered composites, a challenging issue requiring a careful control of all stages of manufacturing, from powder synthesis to sintering. This review is divided into four parts. In the first, classification and general issues of nanostructured ceramics are reported. The second provides basic structure–property relations, highlighting the grain-size dependence of the materials properties. The third describes the role of nanocrystalline second-phases on the mechanical properties of ordinary grain sized ceramics. Finally, the fourth part revises the mainly used synthesis routes to produce nanocomposite ceramic powders, underlining when possible the critical role of the synthesis method on the control of microstructure and properties of the sintered ceramics. PMID:28347029

  2. Forming of superplastic ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Lesuer, D.R.; Wadsworth, J.; Nieh, T.G.

    1994-05-01

    Superplasticity in ceramics has now advanced to the stage that technologically viable superplastic deformation processing can be performed. In this paper, examples of superplastic forming and diffusion bonding of ceramic components are given. Recent work in biaxial gas-pressure forming of several ceramics is provided. These include yttria-stabilized, tetragonal zirconia (YTZP), a 20% alumina/YTZP composite, and silicon. In addition, the concurrent superplastic forming and diffusion bonding of a hybrid ceramic-metal structure are presented. These forming processes offer technological advantages of greater dimensional control and increased variety and complexity of shapes than is possible with conventional ceramic shaping technology.

  3. Ceramic gas turbine shroud

    Science.gov (United States)

    Shi, Jun; Green, Kevin E.

    2014-07-22

    An example gas turbine engine shroud includes a first annular ceramic wall having an inner side for resisting high temperature turbine engine gasses and an outer side with a plurality of radial slots. A second annular metallic wall is positioned radially outwardly of and enclosing the first annular ceramic wall and has a plurality of tabs in communication with the slot of the first annular ceramic wall. The tabs of the second annular metallic wall and slots of the first annular ceramic wall are in communication such that the first annular ceramic wall and second annular metallic wall are affixed.

  4. FOREWORD: Focus on Advanced Ceramics Focus on Advanced Ceramics

    Science.gov (United States)

    Ohashi, Naoki

    2011-06-01

    Much research has been devoted recently to developing technologies for renewable energy and improving the efficiency of the processes and devices used in industry and everyday life. Efficient solutions have been found using novel materials such as platinum and palladium-based catalysts for car exhaust systems, samarium-cobalt and neodymium-iron-boron permanent magnets for electrical motors, and so on. However, their realization has resulted in an increasing demand for rare elements and in their deficit, the development of new materials based on more abundant elements and new functionalities of traditional materials. Moreover, increasing environmental and health concerns demand substitution of toxic or hazardous substances with nature-friendly alternatives. In this context, this focus issue on advanced ceramics aims to review current trends in ceramics science and technology. It is related to the International Conference on Science and Technology of Advanced Ceramics (STAC) held annually to discuss the emerging issues in the field of ceramics. An important direction of ceramic science is the collaboration between experimental and theoretical sciences. Recent developments in density functional theory and computer technology have enabled the prediction of physical and chemical properties of ceramics, thereby assisting the design of new materials. Therefore, this focus issue includes articles devoted to theory and advanced characterization techniques. As mentioned above, the potential shortage of rare elements is becoming critical to the industry and has resulted in a Japanese government initiative called the 'Ubiquitous Element Strategy'. This focus issue also includes articles related to this strategy and to the associated topics of energy conversion, such as phosphors for high-efficiency lighting and photocatalysts for solar-energy harvesting. We hope that this focus issue will provide a timely overview of current trends and problems in ceramics science and

  5. Influence of ceramic thickness and ceramic materials on fracture resistance of posterior partial coverage restorations.

    Science.gov (United States)

    Bakeman, E M; Rego, N; Chaiyabutr, Y; Kois, J C

    2015-01-01

    This study evaluated the influence of ceramic thickness and ceramic materials on fracture resistance of posterior partial coverage ceramic restorations. Forty extracted molars were allocated into four groups (n=10) to test for two variables: 1) the thickness of ceramic (1 mm or 2 mm) and 2) the ceramic materials (a lithium disilicate glass-ceramic [IPS e.max] or leucite-reinforced glass ceramic [IPS Empress]). All ceramic restorations were luted with resin cement (Variolink II) on the prepared teeth. These luted specimens were loaded to failure in a universal testing machine, in the compression mode, with a crosshead speed of 1.0 mm/min. The data were analyzed using two-way analysis of variance and the Tukey Honestly Significantly Different multiple comparison test (α =0.05). The fracture resistance revealed a significant effect for materials (pceramic was not significant (p=0.074), and the interaction between the thickness of ceramic and the materials was not significant (p=0.406). Mean (standard deviation) fracture resistance values were as follows: a 2-mm thickness of a lithium disilicate bonded to tooth structure (2505 [401] N) revealed a significantly higher fracture resistance than did a 1-mm thickness of leucite-reinforced (1569 [452] N) and a 2-mm thickness of leucite-reinforced ceramic bonded to tooth structure (1716 [436] N) (pceramic at 1-mm thickness (2105 [567] N) and at 2-mm thickness. Using a lithium disilicate glass ceramic for partial coverage restoration significantly improved fracture resistance compared to using a leucite-reinforced glass ceramic. The thickness of ceramic had no significant effect on fracture resistance when the ceramics were bonded to the underlying tooth structure.

  6. Modelling of fluid flow in tape casting of thin ceramics: Analytical approaches and numerical investigations

    DEFF Research Database (Denmark)

    Jabbaribehnam, Mirmasoud; Hattel, Jesper Henri

    2016-01-01

    Tape casting has been used to produce thin layers of ceramics that can be used as single layers or can be stacked and laminated into multilayered structures. Many startup products such as multilayered inductors, multilayered varistors, piezoelectrics, ceramic fuel cells and lithium ion battery...... components are dependent upon tape casting technology. One of the growing sciences in the processing of ceramics by tape casting is the use of fluid flow analysis to control and enhance the final tapes. The fluid dynamics analysis of the ceramic slurries during tape casting is an efficient mean to elucidate...... the physical parameters crucial to the process. A review of the development of the tape casting process with particular focus on modelling the material flow is presented and in this context the current status is examined and future potential discussed....

  7. The history of ceramic filters.

    Science.gov (United States)

    Fujishima, S

    2000-01-01

    The history of ceramic filters is surveyed. Included is the history of piezoelectric ceramics. Ceramic filters were developed using technology similar to that of quartz crystal and electro-mechanical filters. However, the key to this development involved the theoretical analysis of vibration modes and material improvements of piezoelectric ceramics. The primary application of ceramic filters has been for consumer-market use. Accordingly, a major emphasis has involved mass production technology, leading to low-priced devices. A typical ceramic filter includes monolithic resonators and capacitors packaged in unique configurations.

  8. Ceramics baking temperature influence on the dosimetric parameters essential in TL dating

    International Nuclear Information System (INIS)

    Krumpschmid, K.R.

    1986-11-01

    Thermoluminescence in quartz is used for dating of ceramics. The main problem is the 'intercept', i.e. the deviation from linearity in the relationship thermoluminescence versus absorbed dose of natural radiation. This deviation is most probably dependent on the fabrication method of the ceramics. In the present work the hypothesis is tested that the most important parameter, in this respect, is the baking temperature. Four types of ceramic bricks were fabricated, with four burning cycles of end temperatures of 550 0 C, 650 0 C, 900 0 C and 1200 0 C respectively, then irradiated and finally underwent the TL-procedure. The results are discussed with regard of the maximum of glow curve, intensity, fading, sensitivity to beta radiation and to additional alpha radiation and the intercept. (qui)

  9. Primary Damage in Ceramics: Complexity and Inapplicability of the NRT Dpa

    International Nuclear Information System (INIS)

    Crocombette, Jean-Paul

    2012-01-01

    It is shown that the studies on ceramics bring even more complexity is an already difficult situation about the NRT dpa. First in ceramics amorphized by direct impact, the very concept of surviving FPs which is what the NRT dpa is supposed to measure is meaningless. One then has to return to the bare number of displaced atoms to quantify the damage. Second in more complex situations where the damage is mixed between amorphization and creation of point defects, it is almost impossible to define a quantity to measure atomic disorder induced by cascades. Finally it was shown that the amount and nature of damage depends not only on the energy of the PKA but also on its nature. Finally one should keep in mind that even in the regular cases, the number of surviving Frenkel pairs may vary with temperature as their recombinations can be thermally activated

  10. [Ceramic posts].

    Science.gov (United States)

    Mainjot, Amélie; Legros, Caroline; Vanheusden, Alain

    2006-01-01

    As a result of ceramics and all-ceram technologies development esthetic inlay core and abutments flooded the market. Their tooth-colored appearance enhances restoration biomimetism principally on the marginal gingiva area. This article reviews indications and types of cores designed for natural teeth and implants.

  11. Thin film ceramic thermocouples

    Science.gov (United States)

    Gregory, Otto (Inventor); Fralick, Gustave (Inventor); Wrbanek, John (Inventor); You, Tao (Inventor)

    2011-01-01

    A thin film ceramic thermocouple (10) having two ceramic thermocouple (12, 14) that are in contact with each other in at least on point to form a junction, and wherein each element was prepared in a different oxygen/nitrogen/argon plasma. Since each element is prepared under different plasma conditions, they have different electrical conductivity and different charge carrier concentration. The thin film thermocouple (10) can be transparent. A versatile ceramic sensor system having an RTD heat flux sensor can be combined with a thermocouple and a strain sensor to yield a multifunctional ceramic sensor array. The transparent ceramic temperature sensor that could ultimately be used for calibration of optical sensors.

  12. Life prediction methodology for ceramic components of advanced heat engines. Phase 1: Volume 1, Final report

    Energy Technology Data Exchange (ETDEWEB)

    Cuccio, J.C.; Brehm, P.; Fang, H.T. [Allied-Signal Aerospace Co., Phoenix, AZ (United States). Garrett Engine Div.] [and others

    1995-03-01

    Emphasis of this program is to develop and demonstrate ceramics life prediction methods, including fast fracture, stress rupture, creep, oxidation, and nondestructive evaluation. Significant advancements were made in these methods and their predictive capabilities successfully demonstrated.

  13. Relative translucency of six all-ceramic systems. Part II: core and veneer materials.

    Science.gov (United States)

    Heffernan, Michael J; Aquilino, Steven A; Diaz-Arnold, Ana M; Haselton, Debra R; Stanford, Clark M; Vargas, Marcos A

    2002-07-01

    STATEMENT OF PROBLEM All-ceramic core materials with various strengthening compositions have a range of translucencies. It is unknown whether translucency differs when all-ceramic materials are fabricated similarly to the clinical restoration with a veneered core material. This study compared the translucency of 6 all-ceramic materials veneered and glazed at clinically appropriate thicknesses. Core specimens (n = 5 per group) of Empress dentin, Empress 2 dentin, In-Ceram Alumina, In-Ceram Spinell, In-Ceram Zirconia, and Procera AllCeram were fabricated as described in Part I of this study and veneered with their corresponding dentin porcelain to a final thickness of 1.47 +/- 0.01 mm. These specimens were compared with veneered Vitadur Alpha opaque dentin (as a standard), a clear glass disc (positive control), and a high-noble metal-ceramic alloy (Porc. 52 SF) veneered with Vitadur Omega dentin (negative control). Specimen reflectance was measured with an integrating sphere attached to a spectrophotometer across the visible spectrum (380 to 700 nm); 0-degree illumination and diffuse viewing geometry were used. Measurements were repeated after a glazing cycle. Contrast ratios were calculated from the luminous reflectance (Y) of the specimens with a black (Yb) and a white backing (Yw) to give Yb/Yw with CIE illuminant D65 and a 2-degree observer function (0.0 = transparent, 1.0 = opaque). One-way analysis of variance and Tukey's multiple-comparison test were used to analyze the data (P<.05). Significant differences in contrast ratios were found among the ceramic systems tested when they were veneered (P<.0001) and after the glazing cycle (P<.0001). Significant changes in contrast ratios (P<.0001) also were identified when the veneered specimens were glazed. Within the limitations of this study, a range of translucency was identified in the veneered all-ceramic systems tested. Such variability may affect their ability to match natural teeth. The glazing cycle resulted

  14. Shape-forming and densification of ceramic superconductors

    International Nuclear Information System (INIS)

    Prakash, Om; Thomas, C.A.; Magadum, A.P.; Anklekar, R.M.; Khosla, N.K.; Kumar, Sunil; Chaudhuri, B.; Ramesh, M.; Rao, B.T.; Rama Mohan, T.R.

    1991-01-01

    Processing studies on varied shape-forming and densification of bulk ceramic superconductor, YBa 2 Cu 3 Osub(7-δ), are reported in this paper. Polyvinyl butyral-polyethylene glycol-trichloroethylene has been found to be the best binder-plasticizer-solvent system in plastic shape-forming. The effect of initial particle morphology on final densification has been the most sensitive single parameter as compared to compaction pressure and final sintering durations at ∼930degC. 1-2-3 powders of mean particle size ∼1.94μm have yielded sintered densities ∼92%T.D. albeit with lower oxygen intake Osub(6.7). (author). 8 refs., 8 figs

  15. Ceramic heat exchanger

    Science.gov (United States)

    LaHaye, Paul G.; Rahman, Faress H.; Lebeau, Thomas P. E.; Severin, Barbara K.

    1998-01-01

    A tube containment system. The tube containment system does not significantly reduce heat transfer through the tube wall. The contained tube is internally pressurized, and is formed from a ceramic material having high strength, high thermal conductivity, and good thermal shock resistance. The tube containment system includes at least one ceramic fiber braid material disposed about the internally pressurized tube. The material is disposed about the tube in a predetermined axial spacing arrangement. The ceramic fiber braid is present in an amount sufficient to contain the tube if the tube becomes fractured. The tube containment system can also include a plurality of ceramic ring-shaped structures, in contact with the outer surface of the tube, and positioned between the tube and the ceramic fiber braid material, and/or at least one transducer positioned within tube for reducing the internal volume and, therefore, the energy of any shrapnel resulting from a tube fracture.

  16. Large ceramics for fusion applications

    International Nuclear Information System (INIS)

    Hauth, W.E.; Stoddard, S.D.

    1979-01-01

    Prominent ceramic raw materials and products manufacturers were surveyed to determine the state of the art for alumina ceramic fabrication. This survey emphasized current capabilities and limitations for fabrication of large, high-density, high-purity, complex shapes. Some directions are suggested for future needs and development. Ceramic-to-ceramic sealing has applications for several technologies that require large and/or complex vacuum-tight ceramic shapes. Information is provided concerning the assembly of complex monolithic ceramic shapes by bonding of subassemblies at temperatures ranging from 450 to 1500 0 C. Future applications and fabrication techniques for various materials are presented

  17. Clinical application of bio ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Anu, Sharma, E-mail: issaranu@gmail.com; Gayatri, Sharma, E-mail: sharmagayatri@gmail.com [Department of Chemistry, Govt. College of Engineering & Technology, Bikaner, Rajasthan (India)

    2016-05-06

    Ceramics are the inorganic crystalline material. These are used in various field such as biomedical, electrical, electronics, aerospace, automotive and optical etc. Bio ceramics are the one of the most active areas of research. Bio ceramics are the ceramics which are biocompatible. The unique properties of bio ceramics make them an attractive option for medical applications and offer some potential advantages over other materials. During the past three decades, a number of major advances have been made in the field of bio ceramics. This review focuses on the use of these materials in variety of clinical scenarios.

  18. Clinical application of bio ceramics

    International Nuclear Information System (INIS)

    Anu, Sharma; Gayatri, Sharma

    2016-01-01

    Ceramics are the inorganic crystalline material. These are used in various field such as biomedical, electrical, electronics, aerospace, automotive and optical etc. Bio ceramics are the one of the most active areas of research. Bio ceramics are the ceramics which are biocompatible. The unique properties of bio ceramics make them an attractive option for medical applications and offer some potential advantages over other materials. During the past three decades, a number of major advances have been made in the field of bio ceramics. This review focuses on the use of these materials in variety of clinical scenarios.

  19. Valorization of pellets from municipal WWTP sludge in lightweight clay ceramics

    International Nuclear Information System (INIS)

    Cusido, Joan A.; Soriano, Cecilia

    2011-01-01

    A direct result of the growing number of municipal wastewater-treatment plants (WWTPs) has been an increase in the generation of large amounts of sewage sludge that requires environmentally acceptable final destination. To decrease the volume of sludge, a common technique is drying the sludge at a low temperature in rotary kilns. The result of this process is a granulated material consisting of dehydrated sludge pellets. After this treatment, this pelletized material becomes easier to manipulate, but it also becomes a more toxic waste, containing dangerous substances, mostly of the lipid type. At its final stage, this material is usually incinerated, used as a comburent material, used as an agricultural fertilizer, or used in the cement industry. Each application has its own problems and requires remediation measures from the safety and environmental viewpoints. In this study, we looked beyond these possible applications and analyzed the transformation of sewage sludge through a ceramization process into a material similar to expanded clays; we subsequently explored its uses in the building industry or in the agriculture industry, among others. Both the properties of the product material and the production method were characterized, and an environmental analysis was conducted. The new, lightweight material had a microstructure with open porosity and low thermal conductivity. Environmental characterization such as the leaching test revealed that undetectable amounts of hazardous metals from the sludge were present in the leachate after the sludge went through a thermal treatment, despite their initial presence (with the exception of vanadium, which could pose some restrictions on some of the proposed uses for the final product). Toxicity tests also showed negative results. The study of gaseous emissions during production revealed emissions factors similar to those during the production of conventional clay ceramics, although with higher organic emissions. As for

  20. Fabrication of silica ceramic membrane via sol-gel dip-coating method at different nitric acid amount

    Science.gov (United States)

    Kahlib, N. A. Z.; Daud, F. D. M.; Mel, M.; Hairin, A. L. N.; Azhar, A. Z. A.; Hassan, N. A.

    2018-01-01

    Fabrication of silica ceramics via the sol-gel method has offered more advantages over other methods in the fabrication of ceramic membrane, such as simple operation, high purity homogeneous, well defined-structure and complex shapes of end products. This work presents the fabrication of silica ceramic membrane via sol-gel dip-coating methods by varying nitric acid amount. The nitric acid plays an important role as catalyst in fabrication reaction which involved hydrolysis and condensation process. The tubular ceramic support, used as the substrate, was dipped into the sol of Tetrethylorthosilicate (TEOS), distilled water and ethanol with the addition of nitric acid. The fabricated silica membrane was then characterized by (Field Emission Scanning Electron Microscope) FESEM and (Fourier transform infrared spectroscopy) FTIR to determine structural and chemical properties at different amount of acids. From the XRD analysis, the fabricated silica ceramic membrane showed the existence of silicate hydrate in the final product. FESEM images indicated that the silica ceramic membrane has been deposited on the tubular ceramic support as a substrate and penetrate into the pore walls. The intensity peak of FTIR decreased with increasing of amount of acids. Hence, the 8 ml of acid has demonstrated the appropriate amount of catalyst in fabricating good physical and chemical characteristic of silica ceramic membrane.

  1. Ceramic hot-gas filter

    Science.gov (United States)

    Connolly, E.S.; Forsythe, G.D.; Domanski, D.M.; Chambers, J.A.; Rajendran, G.P.

    1999-05-11

    A ceramic hot-gas candle filter is described having a porous support of filament-wound oxide ceramic yarn at least partially surrounded by a porous refractory oxide ceramic matrix, and a membrane layer on at least one surface thereof. The membrane layer may be on the outer surface, the inner surface, or both the outer and inner surface of the porous support. The membrane layer may be formed of an ordered arrangement of circularly wound, continuous filament oxide ceramic yarn, a ceramic filler material which is less permeable than the filament-wound support structure, or some combination of continuous filament and filler material. A particularly effective membrane layer features circularly wound filament with gaps intentionally placed between adjacent windings, and a filler material of ceramic particulates uniformly distributed throughout the gap region. The filter can withstand thermal cycling during back pulse cleaning and is resistant to chemical degradation at high temperatures.

  2. Ceramic hot-gas filter

    Science.gov (United States)

    Connolly, Elizabeth Sokolinski; Forsythe, George Daniel; Domanski, Daniel Matthew; Chambers, Jeffrey Allen; Rajendran, Govindasamy Paramasivam

    1999-01-01

    A ceramic hot-gas candle filter having a porous support of filament-wound oxide ceramic yarn at least partially surrounded by a porous refractory oxide ceramic matrix, and a membrane layer on at least one surface thereof. The membrane layer may be on the outer surface, the inner surface, or both the outer and inner surface of the porous support. The membrane layer may be formed of an ordered arrangement of circularly wound, continuous filament oxide ceramic yarn, a ceramic filler material which is less permeable than the filament-wound support structure, or some combination of continuous filament and filler material. A particularly effective membrane layer features circularly wound filament with gaps intentionally placed between adjacent windings, and a filler material of ceramic particulates uniformly distributed throughout the gap region. The filter can withstand thermal cycling during backpulse cleaning and is resistant to chemical degradation at high temperatures.

  3. Ceramic injection molding

    International Nuclear Information System (INIS)

    Agueda, Horacio; Russo, Diego

    1988-01-01

    Interest in making complex net-shape ceramic parts with good surface finishing and sharp tolerances without machining is a driving force for studying the injection molding technique. This method consists of softhening the ceramic material by means of adding some plastic and heating in order to inject the mixture under pressure into a relatively cold mold where solidification takes place. Essentially, it is the same process used in thermoplastic industry but, in the present case, the ceramic powder load ranges between 80 to 90 wt.%. This work shows results obtained from the fabrication of pieces of different ceramic materials (alumina, barium titanate ferrites, etc.) in a small scale, using equipments developed and constructed in the laboratory. (Author) [es

  4. Recycling ceramic industry wastes in sound absorbing materials

    Directory of Open Access Journals (Sweden)

    C. Arenas

    2016-10-01

    Full Text Available The scope of this investigation is to develop a material mainly composed (80% w/w of ceramic wastes that can be applied in the manufacture of road traffic noise reducing devices. The characterization of the product has been carried out attending to its acoustic, physical and mechanical properties, by measuring the sound absorption coefficient at normal incidence, the open void ratio, density and compressive strength. Since the sound absorbing behavior of a porous material is related to the size of the pores and the thickness of the specimen tested, the influence of the particle grain size of the ceramic waste and the thickness of the samples tested on the properties of the final product has been analyzed. The results obtained have been compared to a porous concrete made of crushed granite aggregate as a reference commercial material traditionally used in similar applications. Compositions with coarse particles showed greater sound absorption properties than compositions made with finer particles, besides presenting better sound absorption behavior than the reference porous concrete. Therefore, a ceramic waste-based porous concrete can be potentially recycled in the highway noise barriers field.

  5. Electrophysical properties of PMN-PT-PS-PFN:Li ceramics

    Directory of Open Access Journals (Sweden)

    R. Skulski

    2013-01-01

    Full Text Available We present the technology of obtaining and the electrophysical properties of a multicomponent material 0.61PMN-0.20PT-0.09PS-0.1PFN:Li (PMN-PT-PS-PFN:Li. The addition of PFN into PMN-PT decreases the temperature of final sintering which is very important during technological process (addition of Li decreases electric conductivity of PFN. Addition of PS i.e., PbSnO3 (which is unstable in ceramic form permits to shift the temperature of the maximum of dielectric permittivity. One-step method of obtaining ceramic samples from oxides and carbonates has been used. XRD, microstructure, scanning calorimetry measurements and the main dielectric, ferroelectric and electromechanical properties have been investigated for the obtained samples.

  6. Immobilization in ceramic waste forms of the residues from treatment of mixed wastes

    International Nuclear Information System (INIS)

    Oversby, V.M.; van Konynenburg, R.A.; Glassley, W.E.; Curtis, P.G.

    1993-11-01

    The Environmental Restoration and Waste Management Applied Technology Program at LLNL is developing a Mixed Waste Management Facility to demonstrate treatment technologies that provide an alternative to incineration. As part of that program, we are developing final waste forms using ceramic processing methods for the immobilization of the treatment process residues. The ceramic phase assemblages are based on using Synroc D as a starting point and varying the phase assemblage to accommodate the differences in chemistry between the treatment process residues and the defense waste for which Synroc D was developed. Two basic formulations are used, one for low ash residues resulting from treatment of organic materials contaminated with RCRA metals, and one for high ash residues generated from the treatment of plastics and paper products. Treatment process residues are mixed with ceramic precursor materials, dried, calcined, formed into pellets at room temperature, and sintered at 1150 to 1200 degrees C to produce the final waste form. This paper discusses the chemical composition of the waste streams and waste forms, the phase assemblages that serve as hosts for inorganic waste elements, and the changes in waste form characteristics as a function of variation in process parameters

  7. Survival of all-ceramic restorations after a minimum follow-up of five years: A systematic review.

    Science.gov (United States)

    Araujo, Nara Santos; Moda, Mariana Dias; Silva, Ebele Adaobi; Zavanelli, Adriana Cristina; Mazaro, José Vitor Quinelli; Pellizzer, Eduardo Piza

    2016-01-01

    The purpose of this systematic review was to compare the survival and complication rates of all-ceramic restorations after a minimum follow-up time of 5 years. A comprehensive search of studies published from 2005 to November 2015 and listed in the PubMed/MEDLINE, Scopus, and Cochrane Library databases was performed in accordance with the PRISMA statement. Two reviewers independently analyzed the abstracts. Relevant studies were selected according to predetermined inclusion criteria. Twenty-nine studies were selected for the final analysis from an initial yield of 514. Only four studies fulfilled the requirement of having a randomized design, and 25 studies were prospective with a mean follow-up period of 5 to 16 years. Overall, the 5-year complication rates were low. The most frequent complications were secondary caries, endodontic problems, ceramic fractures, ceramic chipping, and loss of retention. This systematic review showed that all-ceramic restorations fabricated using the correct clinical protocol have an adequate clinical survival for at least 5 years of clinical service with very low complication rates. Minor ceramic chipping and debonding did not affect the longevity of the restorations. Long-term clinical performance of all-ceramic restorations manufactured using various ceramic systems provides clinical evidence of complications and long-term management of these restorations. Available evidence indicates the effectiveness of many ceramic systems for numerous clinical applications. Correct planning and a rigorous technical execution protocol increase clinical success. Studies of ceramic prostheses indicate more problems with ceramic failure and debonding.

  8. A high temperature ceramic heat exchanger element for a solar thermal receiver

    Science.gov (United States)

    Strumpf, H. J.; Kotchick, D. M.; Coombs, M. G.

    1982-01-01

    The development of a high-temperature ceramic heat exchanger element to be integrated into a solar receiver producing heated air was studied. A number of conceptual designs were developed for heat exchanger elements of differing configuration. These were evaluated with respect to thermal performance, pressure drop, structural integrity, and fabricability. The final design selection identified a finned ceramic shell as the most favorable concept. The shell is surrounded by a larger metallic shell. The flanges of the two shells are sealed to provide a leak-tight pressure vessel. The ceramic shell is to be fabricated by a innovative combination of slip casting the receiver walls and precision casting the heat transfer finned plates. The fins are bonded to the shell during firing. The unit is sized to produce 2150 F air at 2.7 atm pressure, with a pressure drop of about 2 percent of the inlet pressure. This size is compatible with a solar collector providing a receiver input of 85 kw(th). Fabrication of a one-half scale demonstrator ceramic receiver was completed.

  9. Ceramic Electron Multiplier

    International Nuclear Information System (INIS)

    Comby, G.

    1996-01-01

    The Ceramic Electron Multipliers (CEM) is a compact, robust, linear and fast multi-channel electron multiplier. The Multi Layer Ceramic Technique (MLCT) allows to build metallic dynodes inside a compact ceramic block. The activation of the metallic dynodes enhances their secondary electron emission (SEE). The CEM can be used in multi-channel photomultipliers, multi-channel light intensifiers, ion detection, spectroscopy, analysis of time of flight events, particle detection or Cherenkov imaging detectors. (auth)

  10. Piezo-electrostrictive ceramics

    International Nuclear Information System (INIS)

    Kim, Ho Gi; Shin, Byeong Cheol

    1991-09-01

    This book deals with principle and the case of application of piezo-electrostrictive ceramics, which includes definition of piezoelectric materials and production and development of piezoelectric materials, coexistence of Pb(zr, Ti)O 3 ceramics on cause of coexistence in MPB PZT ceramics, electrostrictive effect of oxide type perovskite, practical piezo-electrostrictive materials, and breaking strength, evaluation technique of piezoelectric characteristic, and piezoelectric accelerometer sensor like printer head, ink jet and piezoelectric relay.

  11. Ceramic Surface Treatment with a Single-component Primer: Resin Adhesion to Glass Ceramics.

    Science.gov (United States)

    Prado, Mayara; Prochnow, Catina; Marchionatti, Ana Maria Estivalete; Baldissara, Paolo; Valandro, Luiz Felipe; Wandscher, Vinicius Felipe

    2018-04-19

    To evaluate the microshear bond strength (μSBS) of composite cement bonded to two machined glass ceramics and its durability, comparing conventional surface conditioning (hydrofluoric acid + silane) to a one-step primer (Monobond Etch & Prime). Machined slices of lithium disilicate ceramic (LDC) (IPS e.max CAD) and feldspathic ceramic (FC) (VITA Mark II) glass ceramics were divided into two groups (n = 10) according to two factors: 1. surface treatment: HF+S (ca 5% hydrofluoric acid [IPS Ceramic Etching GEL] + silane coupling agent [SIL; Monobond Plus]) or MEP (single-component ceramic conditioner; Monobond Etch & Prime); 2. storage condition: baseline (without aging; tested 24 h after cementing) or aged (70 days of water storage + 12,000 thermal cycles). Composite cement (Multilink Automix, Ivoclar Vivadent) was applied to starch matrices on the treated ceramic surfaces and photoactivated. A μSBS test was performed (0.5 mm/min) and the failure pattern was determined. Contact angle and micromorphological analyses were also performed. Data were analyzed with Student's t-test (α = 5%). For both ceramic materials, HF+S resulted in higher mean μSBS (MPa) at baseline (LDC: HF+S 21.2 ± 2.2 > MEP 10.4 ± 2.4; FC: HF+S 19.6 ± 4.3 > MEP 13.5 ± 5.4) and after aging (LDC: HF+S 14.64 ± 2.31 > MEP 9 ± 3.4; FC HF+S: 14.73 ± 3.33 > MEP 11.1 ± 3.3). HF+S resulted in a statistically significant decrease in mean μSBS after aging (p = 0.0001), while MEP yielded no significant reduction. The main failure type was adhesive between composite cement and ceramic. HF+S resuted in the lowest contact angle. Hydrofluoric acid + silane resulted in higher mean μSBS than Monobond Etch & Prime for both ceramics; however, Monobond Etch & Prime had stable bonding after aging.

  12. Comparison of mechanical properties of three machinable ceramics with an experimental fluorophlogopite glass ceramic.

    Science.gov (United States)

    Leung, Brian T W; Tsoi, James K H; Matinlinna, Jukka P; Pow, Edmond H N

    2015-09-01

    Fluorophlogopite glass ceramic (FGC) is a biocompatible, etchable, and millable ceramic with fluoride releasing property. However, its mechanical properties and reliability compared with other machinable ceramics remain undetermined. The purpose of this in vitro study was to compare the mechanical properties of 3 commercially available millable ceramic materials, IPS e.max CAD, Vitablocs Mark II, and Vita Enamic, with an experimental FGC. Each type of ceramic block was sectioned into beams (n=15) of standard dimensions of 2×2×15 mm. Before mechanical testing, specimens of the IPS e.max CAD group were further fired for final crystallization. Flexural strength was determined by the 3-point bend test with a universal loading machine at a cross head speed of 1 mm/min. Hardness was determined with a hardness tester with 5 Vickers hardness indentations (n=5) using a 1.96 N load and a dwell time of 15 seconds. Selected surfaces were examined by scanning electron microscopy and energy-dispersive x-ray spectroscopy. Data were analyzed by the 1-way ANOVA test and Weibull analysis (α=.05). Weibull parameters, including the Weibull modulus (m) as well as the characteristic strength at 63.2% (η) and 10.0% (B10), were obtained. A significant difference in flexural strength (PVita Enamic (145.95 ±12.65 MPa)>Vitablocs Mark II (106.67 ±18.50 MPa), and FGC (117.61 ±7.62 MPa). The Weibull modulus ranged from 6.93 to 18.34, with FGC showing the highest Weibull modulus among the 4 materials. The Weibull plot revealed that IPS e.max CAD>Vita Enamic>FGC>Vitablocs Mark II for the characteristic strength at both 63.2% (η) and 10.0% (B10). Significant difference in Vickers hardness among groups (PVitablocs Mark II (594.74 ±25.22 H(V))>Vita Enamic (372.29 ±51.23 H(V))>FGC (153.74 ±23.62 H(V)). The flexural strength and Vickers hardness of IPS e.max CAD were significantly higher than those of the 3 materials tested. The FGC's flexural strength was comparable with Vitablocs Mark II

  13. Influence of implant abutment material and ceramic thickness on optical properties.

    Science.gov (United States)

    Jirajariyavej, Bundhit; Wanapirom, Peeraphorn; Anunmana, Chuchai

    2018-05-01

    Anterior shade matching is an essential factor influencing the esthetics of a ceramic restoration. Dentists face a challenge when the color of an implant abutment creates an unsatisfactory match with the ceramic restoration or neighboring teeth. The purpose of this in vitro study was to evaluate the influence of abutment material and ceramic thickness on the final color of different ceramic systems. Four experimental and control ceramic specimens in shade A3 were cut from IPS e.max CAD, IPS Empress CAD, and VITA Suprinity PC blocks. These specimens had thicknesses of 1.0 mm, 1.5 mm, 2.0 mm, and 2.5 mm, respectively, for the experimental groups, and 4 mm for the controls. Background abutment specimens were fabricated to yield 3 different shades: white zirconia, yellow zirconia, and titanium at a 3-mm thickness. All 3 ceramic specimens in each thickness were placed in succession on different abutment backgrounds with glycerin optical fluid in between, and the color was measured. A digital spectrophotometer was used to record the specimen color value in the Commission Internationale De L'éclairage (CIELab) color coordinates system and to calculate the color difference (ΔE) between the control and experimental groups. The Kruskal-Wallis test was used to analyze the effect of ceramic thickness on different abutments, and the pair-wise test was used to evaluate within the group (α=.05). The color differences between the test groups and the control decreased with increasing ceramic thickness for every background material. In every case, significant differences were found between 1.0- and 2.5-mm ceramic thicknesses. Only certain 2.5-mm e.max CAD, VITA Suprinity PC, and Empress CAD specimens on yellow-shade zirconia or VITA Suprinity PC on titanium were identified as clinically acceptable (ΔEabutment background decreased the color mismatch. Increasing the thickness of ceramic on a yellow-shaded zirconia abutment rather than on titanium or white zirconia yielded a more

  14. High-temperature ceramic heat exchanger element for a solar thermal receiver

    Science.gov (United States)

    Strumpf, H. J.; Kotchick, D. M.; Coombs, M. G.

    1982-01-01

    A study was performed by AiResearch Manufacturing Company, a division of The Garrett Corporation, on the development a high-temperature ceramic heat exchanger element to be integrated into a solar receiver producing heated air. A number of conceptual designs were developed for heat exchanger elements of differing configuration. These were evaluated with respect to thermal performance, pressure drop, structural integrity, and fabricability. The final design selection identified a finned ceramic shell as the most favorable concept. The shell is surrounded by a larger metallic shell. The flanges of the two shells are sealed to provide a leak-tight pressure vessel. The ceramic shell is to be fabricated by an innovative combination of slip casting the receiver walls and precision casting the heat transfer finned plates. The fins are bonded to the shell during firing. The unit is sized to produce 2150 F ar at 2.7 atm pressure, with a pressure drop of about 2 percent of the inlet pressure. This size is compatible with a solar collector providing a receiver input of 85 kw(th). Fabrication of a one-half scale demonstrator ceramic receiver has been completed.

  15. A fractographic study of clinically retrieved zirconia–ceramic and metal–ceramic fixed dental prostheses

    OpenAIRE

    Pang, Zhen; Chughtai, Asima; Sailer, Irena; Zhang, Yu

    2015-01-01

    A recent 3-year randomized controlled trial (RCT) of tooth supported three- to five-unit zirconia-ceramic and metal-ceramic posterior fixed dental prostheses (FDPs) revealed that veneer chipping and fracture in zirconia-ceramic systems occurred more frequently than those in metal-ceramic systems [1]. This study seeks to elucidate the underlying mechanisms responsible for the fracture phenomena observed in this RCT using a descriptive fractographic analysis

  16. Optimization of the injection molding process for development of high performance calcium oxide -based ceramic cores

    Science.gov (United States)

    Zhou, P. P.; Wu, G. Q.; Tao, Y.; Cheng, X.; Zhao, J. Q.; Nan, H.

    2018-02-01

    The binder composition used for ceramic injection molding plays a crucial role on the final properties of sintered ceramic and to avoid defects on green parts. In this study, the effects of binder compositions on the rheological, microstructures and the mechanical properties of CaO based ceramic cores were investigated. It was found that the optimized formulation for dispersant, solid loading was 1.5 wt% and 84 wt%, respectively. The microstructures, such as porosity, pore size distribution and grain boundary density were closely related to the plasticizer contents. The decrease of plasticizer contents can enhance the strength of the ceramic cores but with decreased shrinkage. Meanwhile, the creep resistance of ceramic cores was enhanced by decreasing of plasticizer contents. The flexural strength of the core was found to decrease with the increase of the porosity, the improvement of creep resistance is closely related to the decrease of porosity and grain boundary density.

  17. Ceramic and non-ceramic hydroxyapatite as a bone graft material: a brief review.

    Science.gov (United States)

    Dutta, S R; Passi, D; Singh, P; Bhuibhar, A

    2015-03-01

    Treatment of dental, craniofacial and orthopedic defects with bone graft substitutes has shown promising result achieving almost complete bone regeneration depending on product resorption similar to human bone's physicochemical and crystallographic characteristics. Among these, non-ceramic and ceramic hydroxyapatite being the main inorganic salt of bone is the most studied calcium phosphate material in clinical practices ever since 1970s and non-ceramic since 1985. Its "chemical similarity" with the mineralized phase of biologic bone makes it unique. Hydroxyapatite as an excellent carrier of osteoinductive growth factors and osteogenic cell populations is also useful as drug delivery vehicle regardless of its density. Porous ceramic and non-ceramic hydroxyapatite is osteoconductive, biocompatible and very inert. The need for bone graft material keeps on increasing with increased age of the population and the increased conditions of trauma. Recent advances in genetic engineering and doping techniques have made it possible to use non-ceramic hydroxyapatite in larger non-ceramic crystals and cluster forms as a successful bone graft substitute to treat various types of bone defects. In this paper we have mentioned some recently studied properties of hydroxyapatite and its various uses through a brief review of the literatures available to date.

  18. Mounting for ceramic scroll

    Science.gov (United States)

    Petty, Jack D.

    1993-01-01

    A mounting for a ceramic scroll on a metal engine block of a gas turbine engine includes a first ceramic ring and a pair of cross key connections between the first ceramic ring, the ceramic scroll, and the engine block. The cross key connections support the scroll on the engine block independent of relative radial thermal growth and for bodily movement toward an annular mounting shoulder on the engine. The scroll has an uninterrupted annular shoulder facing the mounting shoulder on the engine block. A second ceramic ring is captured between mounting shoulder and the uninterrupted shoulder on the scroll when the latter is bodily shifted toward the mouting shoulder to define a gas seal between the scroll and the engine block.

  19. Fracture Toughness (KIC) of Lithography Based Manufactured Alumina Ceramic

    Science.gov (United States)

    Nindhia, T. G. T.; Schlacher, J.; Lube, T.

    2018-04-01

    Precision shaped ceramic components can be obtained by an emerging technique called Lithography based Ceramic Manufacturing (LCM). A green part is made from a slurry consisting of a ceramic powder in a photocurable binder with addition of dispersant and plasticizer. Components are built in a layer–by-layer way by exposing the desired cross- sections to light. The parts are subsequently sintered to their final density. It is a challenge to produce ceramic component with this method that yield the same mechanical properties in all direction. The fracture toughness (KIc) of of LCM-alumina (prepared at LITHOZ GmbH, Austria) was tested by using the Single-Edge-V-Notched Beam (SEVNB) method. Notches are made into prismatic bend-bars in all three direction X, Y and Z to recognize the value of fracture toughness of the material in all three directions. The microstructure was revealed with optical microscopy as well as Scanning Electron Microscopy (SEM). The results indicate that the fracture toughness in Y-direction has the highest value (3.10 MPam1/2) that is followed by the one in X-direction which is just a bit lower (2.90 MPam1/2). The Z-direction is found to have a similar fracture toughness (2.95 MPam1/2). This is supported by a homogeneous microstructure showing no hint of the layers used during production.

  20. Ceramic combustor mounting

    Science.gov (United States)

    Hoffman, Melvin G.; Janneck, Frank W.

    1982-01-01

    A combustor for a gas turbine engine includes a metal engine block including a wall portion defining a housing for a combustor having ceramic liner components. A ceramic outlet duct is supported by a compliant seal on the metal block and a reaction chamber liner is stacked thereon and partly closed at one end by a ceramic bypass swirl plate which is spring loaded by a plurality of circumferentially spaced, spring loaded guide rods and wherein each of the guide rods has one end thereof directed exteriorly of a metal cover plate on the engine block to react against externally located biasing springs cooled by ambient air and wherein the rod spring support arrangement maintains the stacked ceramic components together so that a normal force is maintained on the seal between the outlet duct and the engine block under all operating conditions. The support arrangement also is operative to accommodate a substantial difference in thermal expansion between the ceramic liner components of the combustor and the metal material of the engine block.

  1. Diffusion in ceramics

    CERN Document Server

    Pelleg, Joshua

    2016-01-01

    This textbook provides an introduction to changes that occur in solids such as ceramics, mainly at high temperatures, which are diffusion controlled, as well as presenting research data. Such changes are related to the kinetics of various reactions such as precipitation, oxidation and phase transformations, but are also related to some mechanical changes, such as creep. The book is composed of two parts, beginning with a look at the basics of diffusion according to Fick's Laws. Solutions of Fick’s second law for constant D, diffusion in grain boundaries and dislocations are presented along with a look at the atomistic approach for the random motion of atoms. In the second part, the author discusses diffusion in several technologically important ceramics. The ceramics selected are monolithic single phase ones, including: A12O3, SiC, MgO, ZrO2 and Si3N4. Of these, three refer to oxide ceramics (alumina, magnesia and zirconia). Carbide based ceramics are represented by the technologically very important Si-ca...

  2. Randomized clinical trial of implant-supported ceramic-ceramic and metal-ceramic fixed dental prostheses: preliminary results.

    Science.gov (United States)

    Esquivel-Upshaw, Josephine F; Clark, Arthur E; Shuster, Jonathan J; Anusavice, Kenneth J

    2014-02-01

    The aim of this study was to determine the survival rates over time of implant-supported ceramic-ceramic and metal-ceramic prostheses as a function of core-veneer thickness ratio, gingival connector embrasure design, and connector height. An IRB-approved, randomized, controlled clinical trial was conducted as a single-blind pilot study involving 55 patients missing three teeth in either one or two posterior areas. These patients (34 women; 21 men; age range 52-75 years) were recruited for the study to receive a three-unit implant-supported fixed dental prosthesis (FDP). Two implants were placed for each of the 72 FDPs in the study. The implants (Osseospeed, Astra Tech), which were made of titanium, were grit blasted. A gold-shaded, custom-milled titanium abutment (Atlantis, Astra Tech), was secured to each implant body. Each of the 72 FDPs in 55 patients were randomly assigned based on one of the following options: (1) A. ceramic-ceramic (Yttria-stabilized zirconia core, pressable fluorapatite glass-ceramic, IPS e.max ZirCAD, and ZirPress, Ivoclar Vivadent) B. metal-ceramic (palladium-based noble alloy, Capricorn, Ivoclar Vivadent, with press-on leucite-reinforced glass-ceramic veneer, IPS InLine POM, Ivoclar Vivadent); (2) occlusal veneer thickness (0.5, 1.0, and 1.5 mm); (3) curvature of gingival embrasure (0.25, 0.5, and 0.75 mm diameter); and (4) connector height (3, 4, and 5 mm). FDPs were fabricated and cemented with dual-cure resin cement (RelyX, Universal Cement, 3M ESPE). Patients were recalled at 6 months, 1 year, and 2 years. FDPs were examined for cracks, fracture, and general surface quality. Recall exams of 72 prostheses revealed 10 chipping fractures. No fractures occurred within the connector or embrasure areas. Two-sided Fisher's exact tests showed no significant correlation between fractures and type of material system (p = 0.51), veneer thickness (p = 0.75), radius of curvature of gingival embrasure (p = 0.68), and connector height (p = 0

  3. Numerical Modelling of the Compressive and Tensile Response of Glass and Ceramic under High Pressure Dynamic Loading

    Science.gov (United States)

    Clegg, Richard A.; Hayhurst, Colin J.

    1999-06-01

    Ceramic materials, including glass, are commonly used as ballistic protection materials. The response of a ceramic to impact, perforation and penetration is complex and difficult and/or expensive to instrument for obtaining detailed physical data. This paper demonstrates how a hydrocode, such as AUTODYN, can be used to aid in the understanding of the response of brittle materials to high pressure impact loading and thus promote an efficient and cost effective design process. Hydrocode simulations cannot be made without appropriate characterisation of the material. Because of the complexitiy of the response of ceramic materials this often requires a number of complex material tests. Here we present a methodology for using the results of flyer plate tests, in conjunction with numerical simulations, to derive input to the Johnson-Holmquist material model for ceramics. Most of the research effort in relation to the development of hydrocode material models for ceramics has concentrated on the material behaviour under compression and shear. While the penetration process is dominated by these aspects of the material response, the final damaged state of the material can be significantly influenced by the tensile behaviour. Modelling of the final damage state is important since this is often the only physical information which is available. In this paper we present a unique implementation, in a hydrocode, for improved modelling of brittle materials in the tensile regime. Tensile failure initiation is based on any combination of principal stress or strain while the post-failure tensile response of the material is controlled through a Rankine plasticity damaging failure surface. The tensile failure surface can be combined with any of the traditional plasticity and/or compressive damage models. Finally, the models and data are applied in both traditional grid based Lagrangian and Eulerian solution techniques and the relativley new SPH (Smooth Particle Hydrodynamics) meshless

  4. A high temperature testing system for ceramic composites

    Science.gov (United States)

    Hemann, John

    1994-01-01

    Ceramic composites are presently being developed for high temperature use in heat engine and space power system applications. The operating temperature range is expected to be 1090 to 1650 C (2000 F to 3000 F). Very little material data is available at these temperatures and, therefore, it is desirable to thoroughly characterize the basic unidirectional fiber reinforced ceramic composite. This includes testing mainly for mechanical material properties at high temperatures. The proper conduct of such characterization tests requires the development of a tensile testing system includes unique gripping, heating, and strain measuring devices which require special considerations. The system also requires an optimized specimen shape. The purpose of this paper is to review various techniques for measuring displacements or strains, preferably at elevated temperatures. Due to current equipment limitations it is assumed that the specimen is to be tested at a temperature of 1430 C (2600F) in an oxidizing atmosphere. For the most part, previous high temperature material characterization tests, such as flexure and tensile tests, have been performed in inert atmospheres. Due to the harsh environment in which the ceramic specimen is to be tested, many conventional strain measuring techniques can not be applied. Initially a brief description of the more commonly used mechanical strain measuring techniques is given. Major advantages and disadvantages with their application to high temperature tensile testing of ceramic composites are discussed. Next, a general overview is given for various optical techniques. Advantages and disadvantages which are common to these techniques are noted. The optical methods for measuring strain or displacement are categorized into two sections. These include real-time techniques. Finally, an optical technique which offers optimum performance with the high temperature tensile testing of ceramic composites is recommended.

  5. Corrosion of Ceramic Materials

    Science.gov (United States)

    Opila, Elizabeth J.; Jacobson, Nathan S.

    1999-01-01

    Non-oxide ceramics are promising materials for a range of high temperature applications. Selected current and future applications are listed. In all such applications, the ceramics are exposed to high temperature gases. Therefore it is critical to understand the response of these materials to their environment. The variables to be considered here include both the type of ceramic and the environment to which it is exposed. Non-oxide ceramics include borides, nitrides, and carbides. Most high temperature corrosion environments contain oxygen and hence the emphasis of this chapter will be on oxidation processes.

  6. Ceramic Seal.

    Energy Technology Data Exchange (ETDEWEB)

    Smartt, Heidi A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Romero, Juan A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Custer, Joyce Olsen [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Hymel, Ross W. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Krementz, Dan [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Gobin, Derek [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Harpring, Larry [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Martinez-Rodriguez, Michael [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Varble, Don [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); DiMaio, Jeff [Tetramer Technologies, Pendleton, SC (United States); Hudson, Stephen [Tetramer Technologies, Pendleton, SC (United States)

    2016-11-01

    Containment/Surveillance (C/S) measures are critical to any verification regime in order to maintain Continuity of Knowledge (CoK). The Ceramic Seal project is research into the next generation technologies to advance C/S, in particular improving security and efficiency. The Ceramic Seal is a small form factor loop seal with improved tamper-indication including a frangible seal body, tamper planes, external coatings, and electronic monitoring of the seal body integrity. It improves efficiency through a self-securing wire and in-situ verification with a handheld reader. Sandia National Laboratories (SNL) and Savannah River National Laboratory (SRNL), under sponsorship from the U.S. National Nuclear Security Administration (NNSA) Office of Defense Nuclear Nonproliferation Research and Development (DNN R&D), have previously designed and have now fabricated and tested Ceramic Seals. Tests have occurred at both SNL and SRNL, with different types of tests occurring at each facility. This interim report will describe the Ceramic Seal prototype, the design and development of a handheld standalone reader and an interface to a data acquisition system, fabrication of the seals, and results of initial testing.

  7. Ceramic Seal

    International Nuclear Information System (INIS)

    Smartt, Heidi A.; Romero, Juan A.; Custer, Joyce Olsen; Hymel, Ross W.; Krementz, Dan; Gobin, Derek; Harpring, Larry; Martinez-Rodriguez, Michael; Varble, Don; DiMaio, Jeff; Hudson, Stephen

    2016-01-01

    Containment/Surveillance (C/S) measures are critical to any verification regime in order to maintain Continuity of Knowledge (CoK). The Ceramic Seal project is research into the next generation technologies to advance C/S, in particular improving security and efficiency. The Ceramic Seal is a small form factor loop seal with improved tamper-indication including a frangible seal body, tamper planes, external coatings, and electronic monitoring of the seal body integrity. It improves efficiency through a self-securing wire and in-situ verification with a handheld reader. Sandia National Laboratories (SNL) and Savannah River National Laboratory (SRNL), under sponsorship from the U.S. National Nuclear Security Administration (NNSA) Office of Defense Nuclear Nonproliferation Research and Development (DNN R&D), have previously designed and have now fabricated and tested Ceramic Seals. Tests have occurred at both SNL and SRNL, with different types of tests occurring at each facility. This interim report will describe the Ceramic Seal prototype, the design and development of a handheld standalone reader and an interface to a data acquisition system, fabrication of the seals, and results of initial testing.

  8. Rotating Beam Fatigue Testing and Hybrid Ceramic Bearings.

    Science.gov (United States)

    1994-07-01

    Runout and Fast Fracture ......... 20 FIG.7 Stress-life Plots of Rotating Beam Fatigue Testing ............. 23 FIG.8 Fractograph of Rotating Beam...Chand-Kare Engineering Ceramics, Worcester, MA. Diamond wheels of 600 grits were used with longitudinal grinding applied for the final finishing of...stress in the range of 600-850 MPa. Three test completion modes were encountered, i.e. fast fracture at setup, fatigue fracture and runout (no failure

  9. Association of soil cadmium contamination with ceramic industry: A case study in a Chinese town

    International Nuclear Information System (INIS)

    Liao, Q. Lin; Liu, Cong; Wu, H. Yun; Jin, Yang; Hua, Ming; Zhu, B. Wan; Chen, Kai; Huang, Lei

    2015-01-01

    Soil cadmium (Cd) contamination is attributable to many sources, among which the ceramic industry is probably an important contributor whose relationship will be explored in this study. Upon studying a town in southeastern China that is quite famous for its ceramics, we observed that the soil Cd distribution agreed with the local ceramic industry's distribution in space and time from 2004 to 2014. Ceramic and pigment samples from a typical factory were selected in a case study, and a sediment core from a nearby river was collected. First, an application of the geo-accumulation index suggested that the sediment was very strongly polluted by Cd (mean 1874 mg/kg). Second, sediment dating indicated that the Cd concentration surge and the establishment of the factory were proximate in time (2002–2004). Third, principal component analysis showed high loading of Cd (0.947) solely, suggesting that the factory was most likely responsible for the Cd pollution found in the sediments of a nearby river. Finally, we infer that the soil cadmium pollution in the whole area may be related to the region's prosperous ceramic industry. Local government should reinforce controls of the ceramic industry and implement effective countermeasures. - Highlights: • The sediment is strongly polluted by Cd in a Chinese town. • Cd concentration surged when the nearby ceramic factory was established. • Cd is solely loaded in a principal component and abundant in the ceramic pigments. • The local ceramic industry may be responsible for the soil Cd contamination

  10. Association of soil cadmium contamination with ceramic industry: A case study in a Chinese town

    Energy Technology Data Exchange (ETDEWEB)

    Liao, Q. Lin [Geological Survey of Jiangsu Province, Nanjing 210018 (China); Liu, Cong [Jiangsu Provincial Department of Land Resources, Nanjing 210017 (China); Wu, H. Yun [State Key Laboratory of Pollution Control and Resource Reuse, School of the Environment, Nanjing University, Xianlin Campus, Box 624, 163 Xianlin Avenue, Nanjing 210023 (China); Jin, Yang; Hua, Ming; Zhu, B. Wan [Geological Survey of Jiangsu Province, Nanjing 210018 (China); Chen, Kai [State Key Laboratory of Pollution Control and Resource Reuse, School of the Environment, Nanjing University, Xianlin Campus, Box 624, 163 Xianlin Avenue, Nanjing 210023 (China); Huang, Lei, E-mail: huanglei@nju.edu.cn [State Key Laboratory of Pollution Control and Resource Reuse, School of the Environment, Nanjing University, Xianlin Campus, Box 624, 163 Xianlin Avenue, Nanjing 210023 (China)

    2015-05-01

    Soil cadmium (Cd) contamination is attributable to many sources, among which the ceramic industry is probably an important contributor whose relationship will be explored in this study. Upon studying a town in southeastern China that is quite famous for its ceramics, we observed that the soil Cd distribution agreed with the local ceramic industry's distribution in space and time from 2004 to 2014. Ceramic and pigment samples from a typical factory were selected in a case study, and a sediment core from a nearby river was collected. First, an application of the geo-accumulation index suggested that the sediment was very strongly polluted by Cd (mean 1874 mg/kg). Second, sediment dating indicated that the Cd concentration surge and the establishment of the factory were proximate in time (2002–2004). Third, principal component analysis showed high loading of Cd (0.947) solely, suggesting that the factory was most likely responsible for the Cd pollution found in the sediments of a nearby river. Finally, we infer that the soil cadmium pollution in the whole area may be related to the region's prosperous ceramic industry. Local government should reinforce controls of the ceramic industry and implement effective countermeasures. - Highlights: • The sediment is strongly polluted by Cd in a Chinese town. • Cd concentration surged when the nearby ceramic factory was established. • Cd is solely loaded in a principal component and abundant in the ceramic pigments. • The local ceramic industry may be responsible for the soil Cd contamination.

  11. Quench propagation in coated conductors for fault current limiters

    International Nuclear Information System (INIS)

    Roy, F.; Perez, S.; Therasse, M.; Dutoit, B.; Sirois, F.; Decroux, M.; Antognazza, L.

    2009-01-01

    A fundamental understanding of the quench phenomenon is crucial in the future design and operation of high temperature superconductors based fault current limiters. The key parameter that quantifies the quenching process in superconductors is the normal zone propagation (NZP) velocity, which is defined as the speed at which the normal zone expands into the superconducting volume. In the present paper, we used numerical models developed in our group recently to investigate the quench propagation in coated conductors. With our models, we have shown that the NZP in these tapes depends strongly on the substrate properties.

  12. Fluorine 18 in tritium generator ceramic materials

    International Nuclear Information System (INIS)

    Jimenez-Becerril, J.; Bosch, P.; Bulbulian, S.

    1992-01-01

    At present time, the ceramic materials generators of tritium are very interesting mainly by the necessity of to found an adequate product for its application as fusion reactor shielding. The important element that must contain the ceramic material is the lithium and especially the isotope with mass=6. The tritium in these materials is generated by neutron irradiation, however, when the ceramic material contains oxygen, then is generated too fluorine 18 by the action of energetic atoms of tritium in recoil on the 16 O, as it is showed in the next reactions: 1) 6 Li (n, α) 3 H ; 2) 16 O( 3 H, n) 18 F . In the present work was studied the LiAlO 2 and the Li 2 O. The first was prepared in the laboratory and the second was used such as it is commercially expended. In particular the interest of this work is to study the chemical behavior of fluorine-18, since if it would be mixed with tritium it could be contaminate the fusion reactor fuel. The ceramic materials were irradiated with neutrons and also the chemical form of fluorine-18 produced was studied. It was determined the amount of fluorine-18 liberated by the irradiated materials when they were submitted to extraction with helium currents and argon-hydrogen mixtures and also it was investigated the possibility about the fluorine-18 was volatilized then it was mixed so with the tritium. Finally it was founded that the liberated amount of fluorine-18 depends widely of the experimental conditions, such as the temperature and the hydrogen amount in the mixture of dragging gas. (Author)

  13. Advantages and disadvantages of ceramic on ceramic total hip arthroplasty: a review.

    Science.gov (United States)

    Gallo, Jiri; Goodman, Stuart Barry; Lostak, Jiri; Janout, Martin

    2012-09-01

    Ceramic on ceramic (COC) total hip arthroplasty (THA) was developed to reduce wear debris and accordingly, the occurrence of osteolysis and aseptic loosening especially in younger patients. Based on the excellent tribological behavior of current COC bearings and the relatively low biological activity of ceramic particles, significant improvement in survivorship of these implants is expected. We used manual search to identify all relevant studies reporting clinical data on COC THAs in PubMed. The objective was to determine whether current COC THA offers a better clinical outcome and survivorship than non-COC THA. Studies with early generation ceramic bearings yielded 68% to 84% mean survivorship at 20 years follow-up which is comparable with the survivorship of non-COC THAs. Studies on current ceramic bearings report a 10-year revision-free interval of 92% to 99%. These outcomes are comparable to the survivorship of the best non-COC THAs. However, there are still concerns regarding fracture of sandwich ceramic liners, squeaking, and impingement of the femoral neck on the rim of the ceramic liner leading to chipping, especially in younger and physically active patients. Current COC THA leads to equivalent but not improved survivorship at 10 years follow-up in comparison to the best non-COC THA. Based on this review, we recommend that surgeons weigh the potential advantages and disadvantages of current COC THA in comparison to other bearing surfaces when considering young very active patients who are candidates for THA.

  14. Factors affecting the shear bond strength of metal and ceramic brackets bonded to different ceramic surfaces.

    Science.gov (United States)

    Abu Alhaija, Elham S J; Abu AlReesh, Issam A; AlWahadni, Ahed M S

    2010-06-01

    The aims of this study were to evaluate the shear bond strength (SBS) of metal and ceramic brackets bonded to two different all-ceramic crowns, IPS Empress 2 and In-Ceram Alumina, to compare the SBS between hydrofluoric acid (HFA), phosphoric acid etched, and sandblasted, non-etched all-ceramic surfaces. Ninety-six all-ceramic crowns were fabricated resembling a maxillary left first premolar. The crowns were divided into eight groups: (1) metal brackets bonded to sandblasted 9.6 per cent HFA-etched IPS Empress 2 crowns; (2) metal brackets bonded to sandblasted 9.6 per cent HFA-etched In-Ceram crowns; (3) ceramic brackets bonded to sandblasted 9.6 per cent HFA-etched IPS Empress 2 crowns; (4) ceramic brackets bonded to sandblasted 9.6 per cent HFA-etched In-Ceram crowns; (5) metal brackets bonded to sandblasted 37 per cent phosphoric acid-etched IPS Empress 2 crowns; (6) metal brackets bonded to sandblasted 37 per cent phosphoric acid-etched In-Ceram crowns; (7) metal brackets bonded to sandblasted, non-etched IPS Empress 2 crowns; and (8) metal brackets bonded to sandblasted, non-etched In-Ceram crowns. Metal and ceramic orthodontic brackets were bonded using a conventional light polymerizing adhesive resin. An Instron universal testing machine was used to determine the SBS at a crosshead speed of 0.1 mm/minute. Comparison between groups was performed using a univariate general linear model and chi-squared tests. The highest mean SBS was found in group 3 (120.15 +/- 45.05 N) and the lowest in group 8 (57.86 +/- 26.20 N). Of all the variables studied, surface treatment was the only factor that significantly affected SBS (P Empress 2 and In-Ceram groups.

  15. Metallized ceramic vacuum pipe for particle beams

    International Nuclear Information System (INIS)

    Butler, B.L.; Featherby, M.

    1990-01-01

    A ceramic vacuum chamber segment in the form of a long pipe of rectangular cross section has been assembled from standard shapes of alumina ceramic using glass bonding techniques. Prior to final glass bonding, the internal walls of the pipe are metallized using an electroplating technology. These advanced processes allow for precision patterning and conductivity control of surface conducting films. The ability to lay down both longitudinal and transverse conductor patterns separated by insulating layers of glass give the accelerator designer considerable freedom in tailoring longitudinal and transverse beam pipe impedances. Assembly techniques of these beam pipes are followed through two iterations of semi-scale pipe sections made using candidate materials and processes. These demonstrate the feasibility of the concepts and provide parts for electrical characterization and for further refinement of the approach. In a parallel effort, a variety of materials, joining processes and assembly procedures have been tried to assure flexibility and reliability in the construction of 10-meter long sections to any required specifications

  16. Ceramic transactions: Environmental and waste management issues in the ceramic industry. Volume 39

    International Nuclear Information System (INIS)

    Mellinger, G.B.

    1994-01-01

    A symposium on environmental and waste management issues in the ceramic industry took place in Cincinnati, Ohio, April 19-22, 1993. The symposium was held in conjunction with the 95th Annual Meeting of the American Ceramic Society and was sponsored by the Ceramic Manufacturing Council, Legislative and Regulatory Affairs Committee with the Glass and Optical Materials, Basic Science, Cements, Nuclear, Refractory Ceramics, Structural Clay Products, Whitewares, Design, Electronics, Engineering Ceramics, and Materials and Equipment Divisions. This volume documents several of the papers that were presented at the symposium. Papers presented in this volume are categorized under the following headings: vitrification of hazardous and mixed wastes; waste glass properties and microstructure; processing of nuclear waste disposal glasses; waste form qualification; glass dissolution: modeling and mechanisms; systems and field testing of waste forms

  17. Analyses of fine paste ceramics

    International Nuclear Information System (INIS)

    Sabloff, J.A.

    1980-01-01

    Four chapters are included: history of Brookhaven fine paste ceramics project, chemical and mathematical procedures employed in Mayan fine paste ceramics project, and compositional and archaeological perspectives on the Mayan fine paste ceramics

  18. Analyses of fine paste ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Sabloff, J A [ed.

    1980-01-01

    Four chapters are included: history of Brookhaven fine paste ceramics project, chemical and mathematical procedures employed in Mayan fine paste ceramics project, and compositional and archaeological perspectives on the Mayan fine paste ceramics. (DLC)

  19. Interactive Industrial Robot Programming for the Ceramic Industry

    Directory of Open Access Journals (Sweden)

    Germano Veiga

    2013-10-01

    Full Text Available This paper presents an interactive programming method for programming industrial robots in ceramic applications. The main purpose was to develop a simple but flexible programming system that empowers the user with product driven programming without compromising flexibility. To achieve this flexibility, a two step hybrid programming model was designed: first the user sketches the desired trajectory in a spatial augmented reality programming table using the final product and then relies on an advanced 3D graphical system to tune the robot trajectory in the final workcell. The results measured by the end-user feedback show that a new level of flexibility was reached for this type of application.

  20. Ceramic breeder materials

    International Nuclear Information System (INIS)

    Johnson, C.E.

    1990-01-01

    The breeding blanket is a key component of the fusion reactor because it directly involves tritium breeding and energy extraction, both of which are critical to development of fusion power. The lithium ceramics continue to show promise as candidate breeder materials. This promise was recognized by the International Thermonuclear Reactor (ITER) design team in its selection of ceramics as the first option for the ITER breeder material. Blanket design studies have indicated properties in the candidate materials data base that need further investigation. Current studies are focusing on tritium release behavior at high burnup, changes in thermophysical properties with burnup, compatibility between the ceramic breeder and beryllium multiplier, and phase changes with burnup. Laboratory and in-reactor tests, some as part of an international collaboration for development of ceramic breeder materials, are underway. 32 refs., 1 fig., 1 tab

  1. Improvement of the stability of hydroxyapatite through glass ceramic reinforcement.

    Science.gov (United States)

    Ha, Na Ra; Yang, Zheng Xun; Hwang, Kyu Hong; Kim, Tae Suk; Lee, Jong Kook

    2010-05-01

    Hydroxyapatite has achieved significant application in orthopedic and dental implants due to its excellent biocompatibility. Sintered hydroxyapatites showed significant dissolution, however, after their immersion in water or simulated body fluid (SBF). This grain boundary dissolution, even in pure hydroxyapatites, resulted in grain separation at the surfaces, and finally, in fracture. In this study, hydroxyapatite ceramics containing apatite-wollastonite (AW) or calcium silicate (SG) glass ceramics as additives were prepared to prevent the dissolution. AW and SG glass ceramics were added at 0-7 wt% and powder-compacted uniaxially followed by firing at moisture conditions. The glass phase was incorporated into the hydroxyapatite to act as a sintering aid, followed by crystallization, to improve the mechanical properties without reducing the biocompatibility. As seen in the results of the dissolution test, a significant amount of damage was reduced even after more than 14 days. TEM and SEM showed no decomposition of HA to the secondary phase, and the fracture toughness increased, becoming even higher than that of the commercial hydroxyapatite.

  2. Progress in tritium retention and release modeling for ceramic breeders

    International Nuclear Information System (INIS)

    Raffray, A.R.; Federici, G.; Billone, M.C.; Tanaka, S.

    1994-01-01

    Tritium behavior in ceramic breeder blankets is a key design issue for this class of blanket because of its impact on safety and fuel self-sufficiency. Over the past 10-15 years, substantial theoretical and experimental efforts have been dedicated world-wide to develop a better understanding of tritium transport in ceramic breeders. Models that are available today seem to cover reasonably well all the key physical transport and trapping mechanisms. They have allowed for reasonable interpretation and reproduction of experimental data and have helped in pointing out deficiencies in material property data base, in providing guidance for future experiments, and in analyzing blanket tritium behavior. This paper highlights the progress in tritium modeling over the last decade. Key tritium transport mechanisms are briefly described along with the more recent and sophisticated models developed to help understand them. Recent experimental data are highlighted and model calibration and validation discussed. Finally, example applications to blanket cases are shown as illustration of progress in the prediction of ceramic breeder blanket tritium inventory

  3. Grinding damage assessment on four high-strength ceramics.

    Science.gov (United States)

    Canneto, Jean-Jacques; Cattani-Lorente, Maria; Durual, Stéphane; Wiskott, Anselm H W; Scherrer, Susanne S

    2016-02-01

    ceramic framework post sintering should be avoided with final diamond grits of 75 μm as a general rule. For alumina and the glass-infiltrated alumina, using a 54 μm diamond still induces chip damage which may affect strength. Removal of such damage from a reshaped framework is mandatory by using sequentially finer diamonds prior to the application of veneering ceramics especially in critical areas such as margins, connectors and inner surfaces. Copyright © 2015 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  4. Continuous fiber ceramic composite. Phase I final report, April 1992--April 1993

    Energy Technology Data Exchange (ETDEWEB)

    Goettler, R.W.

    1995-04-01

    Babcock and Wilcox assembled a team to develop the Continuous Fiber Ceramic Composite (CFCC) processing technology, identify the industrial applications, generate design and life prediction software, and to begin the necessary steps leading to full commercialization of CFCC components. Following is a summary of Phase I activities on this program. B&W has selected an oxide-oxide composite system for development and optimization in this program. This selection was based on the results of exposure tests in combustion environments typical of the boiler and heat exchanger applications. Aluminum oxide fiber is the selected reinforcement, and both aluminum oxide and zirconium oxide matrices were selected, based on their superior resistance to chemical attack in hostile industrial service.

  5. Colour parameters and shade correspondence of CAD-CAM ceramic systems.

    Science.gov (United States)

    Della Bona, Alvaro; Pecho, Oscar E; Ghinea, Razvan; Cardona, Juan C; Pérez, María M

    2015-06-01

    To evaluate colour differences between (1) CAD-CAM ceramic systems considering shades A1, A2 and A3 and the corresponding nominal shade of VC (Vita Classical shade guide) and (2) shades A1-A2, A2-A3 and A1, A2 and A3 within the same ceramic system. Samples of shades A1, A2 and A3 were fabricated (n=5) from CAD-CAM ceramic blocks (IPS e.max(®) CAD LT and HT, IPS Empress(®) CAD LT and HT, Paradigm™ C, and VITABLOCS(®) Mark II) and polished to 1.0±0.01mm in thickness. Spectral reflectance and colour coordinates were measured using a spectroradiometer inside a viewing booth using the CIE D65 illuminant and the d/0° geometry. Spectral reflectance curves were compared using VAF coefficient and were statistically analyzed using Kruskal-Wallis and the Mann-Whitney U test (α=0.05). Colour coordinates were statistically analyzed using one-way ANOVA, Tukey's test with Bonferroni correction (α=0.001). All colour differences (ΔEab(*) and ΔE00) were analyzed through comparisons with the PT - perceptibility and AT - acceptability thresholds for dental ceramics. ΔE between ceramic systems and its corresponding shade ranged from 6.32 to 13.42 (ΔEab(*)) and 4.48 to 9.30 (ΔE00). ΔE between shades A1-A2, A2-A3 and A1, A2 and A3 ranged, respectively, 1.93-4.82, 1.22-5.59 and 3.63-8.84 (ΔEab(*)); 1.54-3.87, 1.03-3.90 and 2.95-6.51 (ΔE00). Considering the corresponding nominal shade from VC, none of the ceramic systems showed colour differences below the AT. In addition, some ceramic systems showed colour differences below AT (shades A1-A2 and A2-A3) and below PT (shades A2-A3). Careful adjustments should be made to the final shade of CAD-CAM ceramic restorations to reach a clinically acceptable shade match. Copyright © 2015 Elsevier Ltd. All rights reserved.

  6. Nano-ceramics and its molding technologies

    International Nuclear Information System (INIS)

    Liu Jian; Xu Yunshu

    2007-01-01

    Nano-ceramics and its related knowledge were introduced. Fabrication of nano-ceramic powder, as well as the molding and sintering technologies of nano-ceramics were reviewed. Features of the present molding technologies were analyzed. The applications of nano-ceramics were prospected. (authors)

  7. Ultrastructural Analysis on the Osteogenesis and Transformation of Calcium Phosphate Ceramics in Vivo

    Institute of Scientific and Technical Information of China (English)

    Honglian DAI; Shipu LI; Yuhua YAN; Xianying CAO; Xuehui LU; Yang LENG

    2004-01-01

    To study the osteogenesis and transformation process of calcium phosphate bioceramic in vivo, biodegradable porous β-tricalcium phosphate ceramics (β-TCP, φ5×8 mm) were implanted in the tibia of rabbits. β-TCP ceramics with surrounding bone tissue were retrieved and observed by SEM, TEM and EPMA every month after implantation.The results showed that osteogenesis was active and β-TCP ceramics bonded to bones directly. The new bones were forming and maturing as materials were continuously degrading, and materials were finally replaced by new bone. Parts of the materials were degraded, absorbed and recrystallized, while the rest were dispersed to the spongy bone and the Haversian lamella in an irregular arrangement, becoming incorporated into bone formation directly by remodeling the structure. Some β-TCP crystals cleaved along its (001) rhombohedral plane and formed lath-like crystals in vivo.

  8. Science and Technology of Ceramics

    Indian Academy of Sciences (India)

    Home; Journals; Resonance – Journal of Science Education; Volume 5; Issue 2. Science and Technology of Ceramics - Advanced Ceramics: Structural Ceramics and Glasses. Sheela K Ramasesha. Series Article Volume 5 Issue 2 February 2000 pp 4-11 ...

  9. Challenges and Opportunities in Reactive Processing and Applications of Advanced Ceramic Materials

    Science.gov (United States)

    Singh, Mrityunjay

    2003-01-01

    Recently, there has been a great deal of interest in the research, development, and commercialization of innovative synthesis and processing technologies for advanced ceramics and composite materials. Reactive processing approaches have been actively considered due to their robustness, flexibility, and affordability. A wide variety of silicon carbide-based advanced ceramics and composites are currently being fabricated using the processing approaches involving reactive infiltration of liquid and gaseous species into engineered fibrous or microporous carbon performs. The microporous carbon performs have been fabricated using the temperature induced phase separation and pyrolysis of two phase organic (resin-pore former) mixtures and fiber reinforcement of carbon and ceramic particulate bodies. In addition, pyrolyzed native plant cellulose tissues also provide unique carbon templates for manufacturing of non-oxide and oxide ceramics. In spite of great interest in this technology due to their affordability and robustness, there is a lack of scientific basis for process understanding and many technical challenges still remain. The influence of perform properties and other parameters on the resulting microstructure and properties of final material is not well understood. In this presentation, mechanism of silicon-carbon reaction in various systems and the effect of perform microstructure on the mechanical properties of advanced silicon carbide based materials will be discussed. Various examples of applications of reactively processed advanced silicon carbide ceramics and composite materials will be presented.

  10. Current Issues with Environmental Barrier Coatings for Ceramics and Ceramic Composites

    Science.gov (United States)

    Lee, Kang N.

    2004-01-01

    The environmental barrier coating (EBC) for SiC/SiC ceramic matrix composites and Si3N4 ceramics is an emerging field as the application of silicon-based ceramics in the gas turbine engine hot section is on the horizon, both for aero and industrial gas turbines. EBC is an enabling technology for silicon-based ceramics because these materials without an EBC cannot be used in combustion environments due to rapid surface recession. Significant progress in EBC development has been made during the last decade through various government-sponsored programs. Current EBCs are based on silicon, mullite (3Al2O3-2SiO2) and BSAS (barium strontium aluminum silicate with celsian structure). Volatility of BSAS, BSAS-silica chemical reaction, and low melting point of silicon limit temperature capability of current EBCs to about 1350 C for long-term applications. There is a need for higher temperature EBCs as the temperature capability of silicon-based ceramics continue to increase. Therefore, research is underway to develop EBCs with improved temperature capability compared to current EBCs. The current status and issues with the advanced EBC development efforts will be discussed.

  11. Positron annihilation in transparent ceramics

    Science.gov (United States)

    Husband, P.; Bartošová, I.; Slugeň, V.; Selim, F. A.

    2016-01-01

    Transparent ceramics are emerging as excellent candidates for many photonic applications including laser, scintillation and illumination. However achieving perfect transparency is essential in these applications and requires high technology processing and complete understanding for the ceramic microstructure and its effect on the optical properties. Positron annihilation spectroscopy (PAS) is the perfect tool to study porosity and defects. It has been applied to investigate many ceramic structures; and transparent ceramics field may be greatly advanced by applying PAS. In this work positron lifetime (PLT) measurements were carried out in parallel with optical studies on yttrium aluminum garnet transparent ceramics in order to gain an understanding for their structure at the atomic level and its effect on the transparency and light scattering. The study confirmed that PAS can provide useful information on their microstructure and guide the technology of manufacturing and advancing transparent ceramics.

  12. Positron annihilation in transparent ceramics

    International Nuclear Information System (INIS)

    Husband, P; Selim, F A; Bartošová, I; Slugeň, V

    2016-01-01

    Transparent ceramics are emerging as excellent candidates for many photonic applications including laser, scintillation and illumination. However achieving perfect transparency is essential in these applications and requires high technology processing and complete understanding for the ceramic microstructure and its effect on the optical properties. Positron annihilation spectroscopy (PAS) is the perfect tool to study porosity and defects. It has been applied to investigate many ceramic structures; and transparent ceramics field may be greatly advanced by applying PAS. In this work positron lifetime (PLT) measurements were carried out in parallel with optical studies on yttrium aluminum garnet transparent ceramics in order to gain an understanding for their structure at the atomic level and its effect on the transparency and light scattering. The study confirmed that PAS can provide useful information on their microstructure and guide the technology of manufacturing and advancing transparent ceramics. (paper)

  13. Fabrication and characterization of nanostructured Ba-doped BiFeO3 porous ceramics

    Directory of Open Access Journals (Sweden)

    Mostafavi E.

    2016-03-01

    Full Text Available Nanostructured barium doped bismuth ferrite, Bi₀.₈Ba₀.₂FeO₃ porous ceramics with a relatively high magnetic coercivity was fabricated via sacrificial pore former method. X-ray diffraction results showed that 20 wt.% Ba doping induces a structural phase transition from rhombohedral to distorted pseudo-cubic structure in the final porous samples. Moreover, utilizing Bi₀.₈Ba₀.₂FeO₃ as the starting powder reduces the destructive interactions between the matrix phase and pore former, leading to an increase in stability of bismuth ferrite phase in the final porous ceramics. Urea-derived Bi₀.₈Ba₀.₂FeO₃ porous ceramic exhibits density of 4.74 g/cm³ and porosity of 45 % owing the uniform distribution of interconnected pores with a mean pore size of 7.5 μm. Well defined nanostructured cell walls with a mean grain size of 90 nm were observed in the above sample, which is in a good accordance with the grain size obtained from BET measurements. Saturation magnetization decreased from 2.31 in the Bi₀.₈Ba₀.₂FeO₃ compact sample to 1.85 A m²/kg in urea-derived Bi₀.₈Ba₀.₂FeO₃ porous sample; moreover, coercivity increased from 284 to 380 kA/m.

  14. Microchemical and microstructural characterisation of medieval and post-medieval ceramic glaze coatings

    Science.gov (United States)

    Alaimo, R.; Bultrini, G.; Fragalà, I.; Giarrusso, R.; Montana, G.

    A large number of ceramic samples (from the 10th to the 19th century), found during the excavation of Sicilian archaeological sites (Syracuse, Caltagirone, Sciacca and Piazza Armerina), have been studied by combining scanning electron microscopy, energy-dispersive X-ray spectrometry and optical microscopy. Attention has been focused on the microchemical and microstructural properties of the painted surfaces to investigate the nature of the enamels and pigments in the decorative layers. The general perspective has been the identification of consistent archeometric criteria, other than the standard stylistic considerations, which can be used for a reliable recognition of the production sites. The results collected for each ceramic typology were used to cluster the different ceramic reference groups in a wide database suitable for a reliable discrimination of the provenance of artefacts. Moreover, the same compositional and microstructural data allow the identification of the raw materials used for pigments. There is evidence of some differences with existing information found in the literature concerning the formulas used in ancient times. Finally, attention has also been devoted to identify the technological aspects of the manufacturing techniques and firing conditions adopted for each typology of glaze coating depending on different ceramic materials .

  15. Defect production in ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Zinkle, S.J. [Oak Ridge National Lab., TN (United States); Kinoshita, C. [Kyushu Univ. (Japan)

    1997-08-01

    A review is given of several important defect production and accumulation parameters for irradiated ceramics. Materials covered in this review include alumina, magnesia, spinel silicon carbide, silicon nitride, aluminum nitride and diamond. Whereas threshold displacement energies for many ceramics are known within a reasonable level of uncertainty (with notable exceptions being AIN and Si{sub 3}N{sub 4}), relatively little information exists on the equally important parameters of surviving defect fraction (defect production efficiency) and point defect migration energies for most ceramics. Very little fundamental displacement damage information is available for nitride ceramics. The role of subthreshold irradiation on defect migration and microstructural evolution is also briefly discussed.

  16. Porous biomorphic silicon carbide ceramics coated with hydroxyapatite as prospective materials for bone implants.

    Science.gov (United States)

    Gryshkov, Oleksandr; Klyui, Nickolai I; Temchenko, Volodymyr P; Kyselov, Vitalii S; Chatterjee, Anamika; Belyaev, Alexander E; Lauterboeck, Lothar; Iarmolenko, Dmytro; Glasmacher, Birgit

    2016-11-01

    Porous and cytocompatible silicon carbide (SiC) ceramics derived from wood precursors and coated with bioactive hydroxyapatite (HA) and HA-zirconium dioxide (HA/ZrO2) composite are materials with promising application in engineering of bone implants due to their excellent mechanical and structural properties. Biomorphic SiC ceramics have been synthesized from wood (Hornbeam, Sapele, Tilia and Pear) using a forced impregnation method. The SiC ceramics have been coated with bioactive HA and HA/ZrO2 using effective gas detonation deposition approach (GDD). The surface morphology and cytotoxicity of SiC ceramics as well as phase composition and crystallinity of deposited coatings were analyzed. It has been shown that the porosity and pore size of SiC ceramics depend on initial wood source. The XRD and FTIR studies revealed the preservation of crystal structure and phase composition of in the HA coating, while addition of ZrO2 to the initial HA powder resulted in significant decomposition of the final HA/ZrO2 coating and formation of other calcium phosphate phases. In turn, NIH 3T3 cells cultured in medium exposed to coated and uncoated SiC ceramics showed high re-cultivation efficiency as well as metabolic activity. The recultivation efficiency of cells was the highest for HA-coated ceramics, whereas HA/ZrO2 coating improved the recultivation efficiency of cells as compared to uncoated SiC ceramics. The GDD method allowed generating homogeneous HA coatings with no change in calcium to phosphorus ratio. In summary, porous and cytocompatible bio-SiC ceramics with bioactive coatings show a great promise in construction of light, robust, inexpensive and patient-specific bone implants for clinical application. Copyright © 2016 Elsevier B.V. All rights reserved.

  17. Interactive Industrial Robot Programming for the Ceramic Industry

    OpenAIRE

    Germano Veiga; Pedro Malaca; Rui Cancela

    2013-01-01

    This paper presents an interactive programming method for programming industrial robots in ceramic applications. The main purpose was to develop a simple but flexible programming system that empowers the user with product driven programming without compromising flexibility. To achieve this flexibility, a two step hybrid programming model was designed: first the user sketches the desired trajectory in a spatial augmented reality programming table using the final product and then relies on an a...

  18. Morphologies, Processing and Properties of Ceramic Foams and Their Potential as TPS Materials

    Science.gov (United States)

    Stackpoole, Mairead; Simoes, Conan R.; Johnson, Sylvia M.

    2002-01-01

    The current research is focused on processing ceramic foams with compositions that have potential as a thermal protection material. The use of pre-ceramic polymers with the addition of sacrificial blowing agents or sacrificial fillers offers a viable approach to form either open or closed cell insulation. Our work demonstrates that this is a feasible method to form refractory ceramic foams at relatively low processing temperatures. It is possible to foam complex shapes then pyrolize the system to form a ceramic while retaining the shape of the unfired foam. Initial work focused on identifying suitable pre-ceramic polymers with desired properties such as ceramic yield and chemical make up of the pyrolysis product after firing. We focused on making foams in the Si system (Sic, Si02, Si-0-C), which is in use in current acreage TPS systems. Ceramic foams with different architectures were formed from the pyrolysis of pre-ceramic polymers at 1200 C in different atmospheres. In some systems a sacrificial polyurethane was used as the blowing agent. We have also processed foams using sacrificial fillers to introduce controlled cell sizes. Each sacrificial filler or blowing agent leads to a unique morphology. The effect of different fillers on foam morphologies and the characterization of these foams in terms of mechanical and thermal properties are presented. We have conducted preliminary arc jet testing on selected foams with the materials being exposed to typical re-entry conditions for acreage TPS and these results will be discussed. Foams processed using these approaches have bulk densities ranging from 0.15 to 0.9 g/cm3 and cell sizes ranging from 5 to 500 pm. Compression strengths ranged from 2 to 7 MPa for these systems. Finally, preliminary oxidation studies have been conducted on selected systems and will be discussed.

  19. Effect of core ceramic grinding on fracture behaviour of bilayered zirconia veneering ceramic systems under two loading schemes.

    Science.gov (United States)

    Jian, Yu-Tao; Tang, Tian-Yu; Swain, Michael V; Wang, Xiao-Dong; Zhao, Ke

    2016-12-01

    The aim of this in vitro study was to evaluate the effect of core ceramic grinding on the fracture behaviour of bilayered zirconia under two loading schemes. Interfacial surfaces of sandblasted zirconia disks (A) were ground with 80 (B), 120 (C) and 220 (D) grit diamond discs, respectively. Surface roughness and topographic analysis were performed using a confocal scanning laser microscope (CSLM) and a scanning electron microscopy (SEM). Relative monoclinic content was evaluated using X-ray diffraction analysis (XRD) then reevaluated after simulated veneer firing. Biaxial fracture strength (σ) and Weibull modulus (m) were calculated either with core in compression (subgroup Ac-Dc) or in tension (subgroup At-Dt). Facture surfaces were examined by SEM and energy dispersive X-ray spectroscopy (EDS). Maximum tensile stress at fracture was estimated by finite element analysis. Statistical data analysis was performed using Kruskal-Wallis and one-way ANOVA at a significance level of 0.05. As grit size of the diamond disc increased, zirconia surface roughness decreased (pgrinding. No difference in initial (p=0.519 for subgroups Ac-Dc) and final fracture strength (p=0.699 for subgroups Ac-Dc; p=0.328 for subgroups At-Dt) was found among the four groups for both loading schemes. While coarse grinding slightly increased final fracture strength reliability (m) for subgroups Ac-Dc. Two different modes of fracture were observed according to which material was on the bottom surface. Components of the liner porcelain remained on the zirconia surface after fracture for all groups. Technician grinding changed surface topography of zirconia ceramic material, but was not detrimental to the bilayered system strength after veneer application. Coarse grinding slightly improved the fracture strength reliability of the bilayered system tested with core in compression. It is recommended that veneering porcelain be applied directly after routine lab grinding of zirconia ceramic, and its

  20. Influence of ceramic surface texture on the wear of gold alloy and heat-pressed ceramics.

    Science.gov (United States)

    Saiki, Osamu; Koizumi, Hiroyasu; Nogawa, Hiroshi; Hiraba, Haruto; Akazawa, Nobutaka; Matsumura, Hideo

    2014-01-01

    The purpose of this study was to evaluate the influence of ceramic surface texture on the wear of rounded rod specimens. Plate specimens were fabricated from zirconia (ZrO2), feldspathic porcelain, and lithium disilicate glass ceramics (LDG ceramics). Plate surfaces were either ground or polished. Rounded rod specimens with a 2.0-mm-diameter were fabricated from type 4 gold alloy and heat-pressed ceramics (HP ceramics). Wear testing was performed by means of a wear testing apparatus under 5,000 reciprocal strokes of the rod specimen with 5.9 N vertical loading. The results were statistically analyzed with a non-parametric procedure. The gold alloy showed the maximal height loss (90.0 µm) when the rod specimen was abraded with ground porcelain, whereas the HP ceramics exhibited maximal height loss (49.8 µm) when the rod specimen was abraded with ground zirconia. There was a strong correlation between height loss of the rod and surface roughness of the underlying plates, for both the gold alloy and HP ceramics.

  1. Architectural integration of energy solar collectors made with ceramic materials and suitable for the Mediterranean climate

    Directory of Open Access Journals (Sweden)

    J. Roviras

    2016-12-01

    Full Text Available The work presented here aims to demonstrate the technical, architectural and energy viability of solar thermal collectors made with ceramic materials and the Mediterranean climate suitable for the production of domestic hot water (DHW and for heating systems in buildings. The design of a ceramic shell formed by panels collectors and panels no sensors, which are part of the same building system that is capable of responding to the basic requirements of a building envelope and capture solar energy is proposed. Ceramics considerably reduced the final cost of the sensor system and offers the new system a variety of compositional and chromatic since, with reduced performance compared to a conventional metallic collector, can occupy the entire surface of front and get a high degree of architectural integration. A tool for assessing the new ceramic solar collector has been defined from a multi-criteria perspective: economic, environmental and social. The tool enables the comparison of the ceramic solar collector with solar collectors on the market under different climatic and demand conditions.

  2. Interfacial characterization of ceramic core materials with veneering porcelain for all-ceramic bi-layered restorative systems.

    Science.gov (United States)

    Tagmatarchis, Alexander; Tripodakis, Aris-Petros; Filippatos, Gerasimos; Zinelis, Spiros; Eliades, George

    2014-01-01

    The aim of the study was to characterize the elemental distribution at the interface between all-ceramic core and veneering porcelain materials. Three groups of all-ceramic cores were selected: A) Glass-ceramics (Cergo, IPS Empress, IPS Empress 2, e-max Press, Finesse); B) Glass-infiltrated ceramics (Celay Alumina, Celay Zirconia) and C) Densely sintered ceramics (Cercon, Procera Alumina, ZirCAD, Noritake Zirconia). The cores were combined with compatible veneering porcelains and three flat square test specimens were produced for each system. The core-veneer interfaces were examined by scanning electron microscopy and energy dispersive x-ray microanalysis. The glass-ceramic systems showed interfacial zones reach in Si and O, with the presence of K, Ca, Al in core and Ca, Ce, Na, Mg or Al in veneer material, depending on the system tested. IPS Empress and IPS Empress 2 demonstrated distinct transitional phases at the core-veneer interface. In the glassinfiltrated systems, intermixing of core (Ce, La) with veneer (Na, Si) elements occurred, whereas an abrupt drop of the core-veneer elemental concentration was documented at the interfaces of all densely sintered ceramics. The results of the study provided no evidence of elemental interdiffusion at the core-veneer interfaces in densely sintered ceramics, which implies lack of primary chemical bonding. For the glass-containing systems (glassceramics and glass-infiltrated ceramics) interdiffusion of the glass-phase seems to play a critical role in establishing a primary bonding condition between ceramic core and veneering porcelain.

  3. Ceramic waste forms for fuel-containing masses at Chernobyl

    International Nuclear Information System (INIS)

    Oversby, V.M.

    1994-05-01

    The fuel materials originally in the core of the Chernobyl Unit 4 reactor are now present within the Ukrytie in three major forms: (1) very fine particles of fuel dispersed as dust (about 10 tonnes), (2) fragments of the destroyed core, and (3) lavas containing fuel, cladding, and other materials. All of these materials will need to be immobilized into waste forms suitable for final disposal. We propose a ceramic waste form system that could accommodate all three waste types with a single set of processing equipment. The waste form would include the mineral zirconolite for immobilization of actinide materials (including uranium), perovskite, nepheline, spinel, and other phases as dictated by the chemistry of the lava masses. Waste loadings as high as 50% U can be achieved if pyrochlore, a close relative of zirconolite, is used as the U host. The ceramic immobilization could be achieved with low additions of inert chemicals to minimize the final disposal volume while ensuring a durable product. The sequence of processing would be to collect and immobilize the fuel dust first. This material will require minimal preprocessing and will provide experience in the handling of the fuel materials. Core fragments would be processed next, using a cryogenic crushing stage to reduce the size prior to adding ceramic additives. The lavas would be processed last, which is compatible with the likely sequence of availability of materials and with the complexity of the operations. The lavas will require more adjustment of chemical additive composition than the other streams to ensure that the desired phases are produced in the waste form

  4. Characterization and evaluation of ceramic properties of clay used in structural ceramics

    International Nuclear Information System (INIS)

    Savazzini-Reis, A.; Della-Sagrillo, V.P.; Valenzuela-Diaz, F.R.

    2016-01-01

    The Brazilian red ceramic industry monthly consumes about 10.3 million tons of clay, its main raw material. In most potteries, characterization of the clay is made empirically, which can result in tiles and blocks not according to standards. This sense, this paper aims to characterize clays used in the manufacturing of red ceramic products in factory located in Colatina-ES, which appears as a ceramic pole with about twenty small and midsize industries. The clays were characterized by: Xray fluorescence, X-ray diffraction, thermal analysis (TG/DSC), granulometry and Atterberg limits. Specimens of clay and mixture containing four clays were shaped. Specimens were shaped, dried at 110°C, and burned in a kiln for 24 h. The ceramics and mechanical characteristics were evaluated: flexural strength, water absorption, apparent porosity, apparent specific mass and shrinkage by drying and firing. The characterization showed that kaolinitic clay presents high plasticity, but high porosity. The mixture formed by the four clays does not meet the requirements of the Brazilian standard clays for red ceramic. (author)

  5. Mechanical properties of ceramics

    CERN Document Server

    Pelleg, Joshua

    2014-01-01

    This book discusses the mechanical properties of ceramics and aims to provide both a solid background for undergraduate students, as well as serving as a text to bring practicing engineers up to date with the latest developments in this topic so they can use and apply these to their actual engineering work.  Generally, ceramics are made by moistening a mixture of clays, casting it into desired shapes and then firing it to a high temperature, a process known as 'vitrification'. The relatively late development of metallurgy was contingent on the availability of ceramics and the know-how to mold them into the appropriate forms. Because of the characteristics of ceramics, they offer great advantages over metals in specific applications in which hardness, wear resistance and chemical stability at high temperatures are essential. Clearly, modern ceramics manufacturing has come a long way from the early clay-processing fabrication method, and the last two decades have seen the development of sophisticated technique...

  6. Displacive Transformation in Ceramics

    Science.gov (United States)

    1994-02-28

    PZT ), ceramics have attracted natural abundance. much attention for use in nonvolatile semiconductor mem- We attribute the observed spectra in Fig. I to...near a crack tip in piezoelectric ceramics of lead zirconate titanate ( PZT ) and barium titanate. They reasoned that the poling of ferroelectric... Texture in Ferroelastic Tetragonal Zirconia," J. Am. Ceram . Soc., 73 (1990) no. 6: 1777-1779. 27. J. F. Jue and A. Virkar, "Fabrication, Microstructural

  7. Nano-Ceramic Coated Plastics

    Science.gov (United States)

    Cho, Junghyun

    2013-01-01

    Plastic products, due to their durability, safety, and low manufacturing cost, are now rapidly replacing cookware items traditionally made of glass and ceramics. Despite this trend, some still prefer relatively expensive and more fragile ceramic/glassware because plastics can deteriorate over time after exposure to foods, which can generate odors, bad appearance, and/or color change. Nano-ceramic coatings can eliminate these drawbacks while still retaining the advantages of the plastic, since the coating only alters the surface of the plastic. The surface coating adds functionality to the plastics such as self-cleaning and disinfectant capabilities that result from a photocatalytic effect of certain ceramic systems. These ceramic coatings can also provide non-stick surfaces and higher temperature capabilities for the base plastics without resorting to ceramic or glass materials. Titanium dioxide (TiO2) and zinc oxide (ZnO) are the candidates for a nano-ceramic coating to deposit on the plastics or plastic films used in cookware and kitchenware. Both are wide-bandgap semiconductors (3.0 to 3.2 eV for TiO2 and 3.2 to 3.3 eV for ZnO), so they exhibit a photocatalytic property under ultraviolet (UV) light. This will lead to decomposition of organic compounds. Decomposed products can be easily washed off by water, so the use of detergents will be minimal. High-crystalline film with large surface area for the reaction is essential to guarantee good photocatalytic performance of these oxides. Low-temperature processing (nano-ceramic coatings (TiO2, ZnO) on plastic materials (silicone, Teflon, PET, etc.) that can possess both photocatalytic oxide properties and flexible plastic properties. Processing cost is low and it does not require any expensive equipment investment. Processing can be scalable to current manufacturing infrastructure.

  8. Producing ceramic laminate composites by EPD

    International Nuclear Information System (INIS)

    Nicholson, P.S.; Sarkar, P.; Datta, S.

    1996-01-01

    The search for tough structural ceramics to operate at high temperatures in hostile environments has led to the development of ceramic composites. This class of material includes laminar ceramic-ceramic composites, continuous-fiber-reinforced ceramic composites and functionally graded materials. The present authors developed electrophoretic deposition (EPD) to synthesize lamellar, fiber-reinforced and functionally graded composites. This paper briefly describes the synthesis and characterization of these EPD composites and introduces a novel class of lamellar composites with nonplanar layers. The synthesis of the latter demonstrates the facility of the EPD process for the synthesis of ceramic composites. The process is totally controllable via suspension concentration, deposition current, voltage and time

  9. Corrosion resistant ceramic materials

    Science.gov (United States)

    Kaun, T.D.

    1996-07-23

    Ceramic materials are disclosed which exhibit stability in severely-corrosive environments having high alkali-metal activity, high sulfur/sulfide activity and/or molten halides at temperatures of 200--550 C or organic salt (including SO{sub 2} and SO{sub 2}Cl{sub 2}) at temperatures of 25--200 C. These sulfide ceramics form stoichiometric (single-phase) compounds with sulfides of Ca, Li, Na, K, Al, Mg, Si, Y, La, Ce, Ga, Ba, Zr and Sr and show melting-points that are sufficiently low and have excellent wettability with many metals (Fe, Ni, Mo) to easily form metal/ceramic seals. Ceramic compositions are also formulated to adequately match thermal expansion coefficient of adjacent metal components. 1 fig.

  10. Corrosion resistant ceramic materials

    Science.gov (United States)

    Kaun, Thomas D.

    1996-01-01

    Ceramic materials which exhibit stability in severely-corrosive environments having high alkali-metal activity, high sulfur/sulfide activity and/or molten halides at temperatures of 200.degree.-550.degree. C. or organic salt (including SO.sub.2 and SO.sub.2 Cl.sub.2) at temperatures of 25.degree.-200.degree. C. These sulfide ceramics form stoichiometric (single-phase) compounds with sulfides of Ca, Li, Na, K, Al, Mg, Si, Y, La, Ce, Ga, Ba, Zr and Sr and show melting-points that are sufficiently low and have excellent wettability with many metals (Fe, Ni, Mo) to easily form metal/ceramic seals. Ceramic compositions are also formulated to adequately match thermal expansion coefficient of adjacent metal components.

  11. New ceramic materials

    International Nuclear Information System (INIS)

    Moreno, R.; Dominguez-Rodriguez, A.

    2010-01-01

    This article is to provide a new ceramic materials in which, with a control of their processing and thus their microstructural properties, you can get ceramic approaching ever closer to a metal, both in its structural behavior at low as at high temperatures. (Author) 30 refs.

  12. Environment Conscious Ceramics (Ecoceramics): An Eco-Friendly Route to Advanced Ceramic Materials

    Science.gov (United States)

    Singh, M.

    2001-01-01

    Environment conscious ceramics (Ecoceramics) are a new class of materials, which can be produced with renewable natural resources (wood) or wood wastes (wood sawdust). This technology provides an eco-friendly route to advanced ceramic materials. Ecoceramics have tailorable properties and behave like ceramic materials manufactured by conventional approaches. Silicon carbide-based ecoceramics have been fabricated by reactive infiltration of carbonaceous preforms by molten silicon or silicon-refractory metal alloys. The fabrication approach, microstructure, and mechanical properties of SiC-based ecoceramics are presented.

  13. Polymer-ceramic piezoelectric composites (PZT)

    International Nuclear Information System (INIS)

    Bassora, L.A.; Eiras, J.A.

    1992-01-01

    Polymer-ceramic piezoelectric transducers, with 1-3 of connectivity were prepared with different concentration of ceramic material. Piezoelectric composites, with equal electromechanical coupling factor and acoustic impedance of one third from that ceramic transducer, were obtained when the fractionary volume of PZT reach 30%. (C.G.C.)

  14. [Ceramic inlays and onlays].

    Science.gov (United States)

    van Pelt, A W; de Kloet, H J; van der Kuy, P

    1996-11-01

    Large direct composite restorations can induce shrinkage related postoperative sensitivity. Indirect resin-bonded (tooth colored) restorations may perhaps prevent these complaints. Indirect bonded ceramics are especially attractive because of their biocompatibility and esthetic performance. Several procedures and techniques are currently available for the fabrication of ceramic restorations: firing, casting, heat-pressing and milling. In this article the different systems are described. Advantages, disadvantages and clinical performance of ceramic inlays are compared and discussed.

  15. Continuous Fiber Ceramic Composites

    Energy Technology Data Exchange (ETDEWEB)

    Fareed, Ali [Honeywell Advanced Composites Inc. (HACI), Newark, DE (United States); Craig, Phillip A. [Honeywell Advanced Composites Inc. (HACI), Newark, DE (United States)

    2002-09-01

    Fiber-reinforced ceramic composites demonstrate the high-temperature stability of ceramics--with an increased fracture toughness resulting from the fiber reinforcement of the composite. The material optimization performed under the continuous fiber ceramic composites (CFCC) included a series of systematic optimizations. The overall goals were to define the processing window, to increase the robustinous of the process, to increase process yield while reducing costs, and to define the complexity of parts that could be fabricated.

  16. Hollow ceramic block: containment of water for thermal storage in passive solar design. Final technical report

    Energy Technology Data Exchange (ETDEWEB)

    Winship, C.T.

    1983-12-27

    The project activity has been the development of designs, material compositions and production procedures to manufacture hollow ceramic blocks which contain water (or other heat absorptive liquids). The blocks are designed to serve, in plurality, a dual purpose: as an unobtrusive and efficient thermal storage element, and as a durable and aesthetically appealing surface for floors and walls of passive solar building interiors. Throughout the grant period, numerous ceramic formulas have been tested for their workabilty, thermal properties, maturing temperatures and color. Blocks have been designed to have structural integrity, and textured surfaces. Methods of slip-casting and extrusion have been developed for manufacturing of the blocks. The thermal storage capacity of the water-loaded block has been demonstrated to be 2.25 times greater than that of brick and 2.03 times greater than that of concrete (taking an average of commonly used materials). Although this represents a technical advance in thermal storage, the decorative effects provided by application of the blocks lend them a more significant advantage by reducing constraints on interior design in passive solar architecture.

  17. High flow ceramic pot filters

    NARCIS (Netherlands)

    van Halem, D.; van der Laan, H.; Soppe, A. I.A.; Heijman, S.G.J.

    2017-01-01

    Ceramic pot filters are considered safe, robust and appropriate technologies, but there is a general consensus that water revenues are limited due to clogging of the ceramic element. The objective of this study was to investigate the potential of high flow ceramic pot filters to produce more

  18. Ceramic membrane development in NGK

    Energy Technology Data Exchange (ETDEWEB)

    Araki, Kiyoshi; Sakai, Hitoshi, E-mail: kinsakai@ngk.co.jp [Corporate R and D, NGK Insulators, Ltd., Nagoya 467-8530 (Japan)

    2011-05-15

    NGK Insulators, Ltd. was established in 1919 to manufacture the electric porcelain insulators for power transmission lines. Since then, our business has grown as one of the world-leading ceramics manufacturing companies and currently supply with the various environmentally-benign ceramic products to worldwide. In this paper, ceramic membrane development in NGK is described in detail. We have been selling ceramic microfiltration (MF) membranes and ultra-filtration (UF) membranes for many years to be used for solid/liquid separation in various fields such as pharmaceutical, chemical, food and semiconductor industries. In Corporate R and D, new ceramic membranes with sub-nanometer sized pores, which are fabricated on top of the membrane filters as support, are under development for gas and liquid/liquid separation processes.

  19. Ceramic membrane development in NGK

    Science.gov (United States)

    Araki, Kiyoshi; Sakai, Hitoshi

    2011-05-01

    NGK Insulators, Ltd. was established in 1919 to manufacture the electric porcelain insulators for power transmission lines. Since then, our business has grown as one of the world-leading ceramics manufacturing companies and currently supply with the various environmentally-benign ceramic products to worldwide. In this paper, ceramic membrane development in NGK is described in detail. We have been selling ceramic microfiltration (MF) membranes and ultra-filtration (UF) membranes for many years to be used for solid/liquid separation in various fields such as pharmaceutical, chemical, food and semiconductor industries. In Corporate R&D, new ceramic membranes with sub-nanometer sized pores, which are fabricated on top of the membrane filters as support, are under development for gas and liquid/liquid separation processes.

  20. Radiopaque Strontium Fluoroapatite Glass-Ceramics

    Science.gov (United States)

    Höland, Wolfram; Schweiger, Marcel; Dittmer, Marc; Ritzberger, Christian

    2015-01-01

    The controlled precipitation of strontium fluoroapatite crystals was studied in four base glass compositions derived from the SiO2–Al2O3–Y2O3–SrO–Na2O–K2O/Rb2O/Cs2O–P2O5–F system. The crystal phase formation of these glasses and the main properties of the glass-ceramics, such as thermal and optical properties and radiopacity were compared with a fifth, a reference glass-ceramic. The reference glass-ceramic was characterized as Ca-fluoroapatite glass-ceramic. The four strontium fluoroapatite glass-ceramics showed the following crystal phases: (a) Sr5(PO4)3F – leucite, KAlSi2O6, (b) Sr5(PO4)3F – leucite, KAlSi2O6, and nano-sized NaSrPO4, (c) Sr5(PO4)3F – pollucite, CsAlSi2O6, and nano-sized NaSrPO4, and (d) Sr5(PO4)3F – Rb-leucite, RbAlSi2O6, and nano-sized NaSrPO4. The proof of crystal phase formation was possible by X-ray diffraction. The microstructures, which were studied using scanning electron microscopy, demonstrated a uniform distribution of the crystals in the glass matrix. The Sr-fluoroapatites were precipitated based on an internal crystallization process, and the crystals demonstrated a needle-like morphology. The study of the crystal growth of needle-like Sr-fluoroapatites gave a clear evidence of an Ostwald ripening mechanism. The formation of leucite, pollucite, and Rb-leucite was based on a surface crystallization mechanism. Therefore, a twofold crystallization mechanism was successfully applied to develop these types of glass-ceramics. The main focus of this study was the controlled development of glass-ceramics exhibiting high radiopacity in comparison to the reference glass-ceramic. This goal could be achieved with all four glass-ceramics with the preferred development of the Sr-fluoroapatite – pollucite-type glass-ceramic. In addition to this main development, it was possible to control the thermal properties. Especially the Rb-leucite containing glass-ceramic showed the highest coefficient of thermal

  1. Radiopaque Strontium Fluoroapatite Glass-Ceramics.

    Science.gov (United States)

    Höland, Wolfram; Schweiger, Marcel; Dittmer, Marc; Ritzberger, Christian

    2015-01-01

    The controlled precipitation of strontium fluoroapatite crystals was studied in four base glass compositions derived from the SiO2-Al2O3-Y2O3-SrO-Na2O-K2O/Rb2O/Cs2O-P2O5-F system. The crystal phase formation of these glasses and the main properties of the glass-ceramics, such as thermal and optical properties and radiopacity were compared with a fifth, a reference glass-ceramic. The reference glass-ceramic was characterized as Ca-fluoroapatite glass-ceramic. The four strontium fluoroapatite glass-ceramics showed the following crystal phases: (a) Sr5(PO4)3F - leucite, KAlSi2O6, (b) Sr5(PO4)3F - leucite, KAlSi2O6, and nano-sized NaSrPO4, (c) Sr5(PO4)3F - pollucite, CsAlSi2O6, and nano-sized NaSrPO4, and (d) Sr5(PO4)3F - Rb-leucite, RbAlSi2O6, and nano-sized NaSrPO4. The proof of crystal phase formation was possible by X-ray diffraction. The microstructures, which were studied using scanning electron microscopy, demonstrated a uniform distribution of the crystals in the glass matrix. The Sr-fluoroapatites were precipitated based on an internal crystallization process, and the crystals demonstrated a needle-like morphology. The study of the crystal growth of needle-like Sr-fluoroapatites gave a clear evidence of an Ostwald ripening mechanism. The formation of leucite, pollucite, and Rb-leucite was based on a surface crystallization mechanism. Therefore, a twofold crystallization mechanism was successfully applied to develop these types of glass-ceramics. The main focus of this study was the controlled development of glass-ceramics exhibiting high radiopacity in comparison to the reference glass-ceramic. This goal could be achieved with all four glass-ceramics with the preferred development of the Sr-fluoroapatite - pollucite-type glass-ceramic. In addition to this main development, it was possible to control the thermal properties. Especially the Rb-leucite containing glass-ceramic showed the highest coefficient of thermal expansion (CTE). These

  2. Radiopaque strontium fluoroapatite glass-ceramics

    Directory of Open Access Journals (Sweden)

    Wolfram eHöland

    2015-10-01

    Full Text Available The controlled precipitation of strontium fluoroapatite crystals, was studied in four base glass compositions derived from the SiO2 – Al2O3 – Y2O3 – SrO – Na2O – K2O/Rb2O/Cs2O – P2O5 – F system. The crystal phase formation of these glasses and the main properties of the glass-ceramics, such as thermal and optical properties and radiopacity were compared with a fifth, a reference glass-ceramic. The reference glass-ceramic was characterized as Ca-fluoroapatite glass-ceramic. The four strontium fluoroapatite glass-ceramics showed the following crystal phases: a Sr5(PO43F – leucite, KAlSi2O6 , b Sr5(PO43F – leucite, KAlSi2O6, and nano-sized NaSrPO4 c Sr5(PO43F – pollucite, CsAlSiO4 , and nano-sized NaSrPO4, d Sr5(PO43F – Rb-leucite, RbAlSi2O6, and nano-sized NaSrPO4.The proof of crystal phase formation was possible by X-ray diffraction (XRD. The microstructures, which were studied using scanning electron microscopy (SEM demonstrated a uniform distribution of the crystals in the glass matrix. The Sr-fluoroapatites were precipitated based on an internal crystallization process, and the crystals demonstrated a needlelike morphology. The study of the crystal growth of needlelike Sr-fluoroapatites gave a clear evidence of an Ostwald ripening mechanism.The formation of leucite, pollucite and Rb-leucite was based on a surface crystallization mechanism. Therefore, a twofold crystallization mechanism was successfully applied to develop these types of glass-ceramics. The main focus of this study was the controlled development of glass-ceramics exhibiting high radiopacity in comparison to the reference glass-ceramic. This goal could be achieved with all four glass-ceramics with the preferred development of the Sr-fluoroapatite – pollucite-type glass-ceramic. In addition to this main development, it was possible to control the thermal properties. Especially the Rb-leucite containing glass-ceramic showed the highest coefficient of thermal

  3. Polyphase ceramic and glass-ceramic forms for immobilizing ICPP high-level nuclear waste

    International Nuclear Information System (INIS)

    Harker, A.B.; Flintoff, J.F.

    1984-01-01

    Polyphase ceramic and glass-ceramic forms have been consolidated from simulated Idaho Chemical Processing Plant wastes by hot isostatic pressing calcined waste and chemical additives by 1000 0 C or less. The ceramic forms can contain over 70 wt% waste with densities ranging from 3.5 to 3.85 g/cm 3 , depending upon the formulation. Major phases are CaF 2 , CaZrTi 207 , CaTiO 3 , monoclinic ZrO 2 , and amorphous intergranular material. The relative fraction of the phases is a function of the chemical additives (TiO 2 , CaO, and SiO 2 ) and consolidation temperature. Zirconolite, the major actinide host, makes the ceramic forms extremely leach resistant for the actinide simulant U 238 . The amorphous phase controls the leach performance for Sr and Cs which is improved by the addition of SiO 2 . Glass-ceramic forms were also consolidated by HIP at waste loadings of 30 to 70 wt% with densities of 2.73 to 3.1 g/cm 3 using Exxon 127 borosilicate glass frit. The glass-ceramic forms contain crystalline CaF 2 , Al 203 , and ZrSi 04 (zircon) in a glass matrix. Natural mineral zircon is a stable host for 4+ valent actinides. 17 references, 3 figures, 5 tables

  4. Influência de defeitos e diferentes processos de fabricação nas propriedades mecânicas finais de cerâmicas Influence of defects and different processes of manufacture on the final mechanical properties of ceramics

    Directory of Open Access Journals (Sweden)

    D. Schuller

    2008-12-01

    Full Text Available Os materiais cerâmicos são atualmente cada vez utilizados como opção na engenharia mundial. Por se tratar de materiais com alta resistência mecânica, possuem muitas aplicações em diversas áreas, como por exemplo a de mancais, a automotiva (sensores, isoladores, catalisadores, pistões, válvulas, revestimentos, a de implantes biocompatíveis (dentário, substituição óssea, válvulas cardíacas, a de produtos sujeitos ao desgaste (guias, a de refratários (revestimento de equipamento bélico, componentes de fornos, a eletrônica, e outras. Nos processos de fabricação da cerâmica há uma gama de fatores que contribuem para as características do produto final. Devido a isso, muitos pesquisadores têm trabalhado no estudo da influência de determinados defeitos e técnicas de produção de cerâmicas nas características do produto final. Este trabalho tem como objetivo fazer uma revisão bibliográfica de recentes artigos que analisam a influência de fatores como velocidade de queima, surgimento de trincas, porosidade, fases cristalinas, e tamanho de partículas, nas propriedades mecânicas finais das cerâmicas. Pode-se concluir que é possível aperfeiçoar o processo de fabricação da cerâmica a fim de promover as melhores propriedades mecânicas possíveis, conhecendo-se fatores prejudiciais e métodos adequados para se obter o melhor produto final.Currently, the ceramic materials are widely used as options in the engineering world. Because they are materials with high mechanical strength, they have many applications in several areas like: bearings components, automotive (sensors, insulators, catalysts, pistons, valves, coatings, biocompatible implants (dental, replacement bone, heart valves, products subject to wear (guides, refractories (coating of military equipment, components of ovens, electronics, and others. In ceramic manufacturing there are many factors that contribute to the final features of the product. In this

  5. Prestresses in bilayered all-ceramic restorations.

    Science.gov (United States)

    Aboushelib, Moustafa N; Feilzer, Albert J; de Jager, Niek; Kleverlaan, Cornelis J

    2008-10-01

    A general trend in all ceramic systems is to use veneering ceramics of slightly lower thermal expansion coefficients compared with that of the framework resulting in a positive mismatch in thermal expansion coefficient (+DeltaTEC). The concept behind this TEC mismatch is to generate compressive stresses in the weaker veneering ceramic and thus enhance the overall strength of the restoration. This technique had excellent results with porcelain fused to metal restorations (PFM). However, there are concerns to apply this concept to all-ceramic restorations. The aim of this research was to determine the stresses in bilayered all-ceramic restorations due to the mismatch in TEC. Two commercial veneering ceramics with a TEC lower than that of zirconia (+DeltaTEC); NobelRondo zirconiatrade mark and Lava Ceramtrade mark, plus one experimental veneering ceramic with an identical TEC that matches that of zirconia (DeltaTEC = 0) were used to veneer zirconia discs. The specimens were loaded in biaxial flexure test setup with the veneer ceramic in tension. The stresses due to load application and TEC mismatch were calculated using fractography, engineering mathematics, and finite element analysis (FEA). In this study, the highest load at failure (64 N) was obtained with the experimental veneer where the thermal mismatch between zirconia and veneering ceramic was minimal. For the two commercial veneer ceramics the magnitude of the thermal mismatch localized at the zirconia veneer interface (42 MPa) exceeded the bond strength between the two materials and resulted in delamination failure during testing (ca. 50 MPa). For all-ceramic zirconia veneered restorations it is recommended to minimize the thermal mismatch as much as possible. (c) 2008 Wiley Periodicals, Inc.

  6. Description of a ceramic waste form and canister for Savannah River Plant high-level waste

    International Nuclear Information System (INIS)

    Butler, J.L.; Allender, J.S.; Gould, T.H. Jr.

    1982-04-01

    A canistered ceramic waste form for possible immobilization of Savannah River Plant (SRP) high-level radioactive wastes is described. Characteristics reported for the form include waste loading, chemical composition, heat content, isotope inventory, mechanical and thermal properties, and leach rates. A conceptual design of a potential production process for making this canistered form are also described. The ceramic form was selected in November 1981 as the primary alternative to the reference waste form, borosilicate glass, for making a final waste form decision for SRP waste by FY-1983. 11 tables

  7. Fracture mechanics of ceramics. Vol. 7

    International Nuclear Information System (INIS)

    Bradt, R.C.; Evans, A.G.; Hasselman, D.P.; Lange, F.F.

    1986-01-01

    This volume, together with volume 8, constitutes the proceedings of an international symposium on the fracture mechanics of ceramics. The topics discussed in this volume include the toughening of ceramics by whisker reinforcement; the mechanical properties of SiCwhisker-reinforced TZP; the fracture of brittle rock and oil shale under dynamic explosive loading; impact damage models of ceramic coatings used in gas turbine and diesel engines; the use of exploratory data analysis for the safety evaluation of structural ceramics; and proof testing methods for the reliability of structural ceramics used in gas turbines

  8. Ceramic nanostructures and methods of fabrication

    Science.gov (United States)

    Ripley, Edward B [Knoxville, TN; Seals, Roland D [Oak Ridge, TN; Morrell, Jonathan S [Knoxville, TN

    2009-11-24

    Structures and methods for the fabrication of ceramic nanostructures. Structures include metal particles, preferably comprising copper, disposed on a ceramic substrate. The structures are heated, preferably in the presence of microwaves, to a temperature that softens the metal particles and preferably forms a pool of molten ceramic under the softened metal particle. A nano-generator is created wherein ceramic material diffuses through the molten particle and forms ceramic nanostructures on a polar site of the metal particle. The nanostructures may comprise silica, alumina, titania, or compounds or mixtures thereof.

  9. All-ceramic restorations: an overview.

    Science.gov (United States)

    Bassi, F; Carossa, S; Pera, P; Preti, G

    1998-09-01

    Advantages and disadvantages of metal-ceramic and all-ceramic restorations are reviewed particularly from the aesthetic point of view. All-ceramic restorations offer the best results because they let the light through optimally. In constructing all-ceramic crowns on teeth which have been endodontically treated, the material used to rebuild the pin-abutments must be taken into consideration if the best aesthetic results are to be achieved. Materials which, because of their translucent characteristics, are the most aesthetic alternatives to metal alloy pin-abutments in rebuilding teeth which have been endodontically treated, are then described.

  10. Ceramic Technology Project database: September 1993 summary report

    Energy Technology Data Exchange (ETDEWEB)

    Keyes, B.L.P.

    1994-01-01

    Data presented in this report represent an intense effort to improve processing methods, testing methods, and general mechanical properties of candidate ceramics for use in advanced heat engines. Materials discussed include GN-10, GS-44, GTE PY6, NT-154, NT-164, sintered-reaction-bonded silicon nitrides, silicon nitride combined with rare-earth oxides, NT-230, Hexoloy SX-G1, Dow Corning`s {beta}-Si{sub 3}N{sub 4}, and a few whisker-reinforced ceramic composites. Information in this report was taken from the project`s semiannual and bimonthly progress reports and from final reports summarizing the results of individual studies. Test results are presented in tabular form and in graphs. All data, including test rig descriptions and material characterizations, are stored in the CTP database and are available to all project participants on request. Objective of this report is to make available the test results from these studies but not to draw conclusions from those data.

  11. Structural integrity of ceramic multilayer capacitor materials and ceramic multilayer capacitors

    NARCIS (Netherlands)

    With, de G.

    1993-01-01

    An review with 61 refs. is given of the fracture of and stress situation in ceramic capacitor materials and ceramic multilayer capacitors. A brief introduction to the relevant concepts is given first. Next the data for capacitor materials and the data for capacitors are discussed. The materials data

  12. Effects of aqueous environment on long-term durability of phosphate-bonded ceramic waste forms

    International Nuclear Information System (INIS)

    Singh, D.; Wagh, A.S.; Jeong, S.Y.

    1996-01-01

    Over the last few years, Argonne National Laboratory has been developing room-temperature-setting chemically-bonded phosphate ceramics for solidifying and stabilizing low-level mixed wastes. This technology is crucial for stabilizing waste streams that contain volatile species and off-gas secondary waste streams generated by high-temperature treatment of such wastes. Magnesium phosphate ceramic has been developed to treat mixed wastes such as ash, salts, and cement sludges. Waste forms of surrogate waste streams were fabricated by acid-base reactions between the mixtures of magnesium oxide powders and the wastes, and phosphoric acid or acid phosphate solutions. Dense and hard ceramic waste forms are produced in this process. The principal advantage of this technology is that the contaminants are immobilized by both chemical stabilization and subsequent microencapsulation of the reaction products. This paper reports the results of durability studies conducted on waste forms made with ash waste streams spiked with hazardous and radioactive surrogates. Standard leaching tests such as ANS 16.1 and TCLP were conducted on the final waste forms. Fates of the contaminants in the final waste forms were established by electron microscopy. In addition, stability of the waste forms in aqueous environments was evaluated with long-term water-immersion tests

  13. Effect finishing and polishing procedures on the surface roughness of IPS Empress 2 ceramic.

    Science.gov (United States)

    Boaventura, Juliana Maria Capelozza; Nishida, Rodrigo; Elossais, André Afif; Lima, Darlon Martins; Reis, José Mauricio Santos Nunes; Campos, Edson Alves; de Andrade, Marcelo Ferrarezi

    2013-01-01

    To evaluate the surface roughness of IPS Empress 2 ceramic when treated with different finishing/polishing protocols. Sixteen specimens of IPS Empress 2 ceramic were made from wax patterns obtained using a stainless steel split mold. The specimens were glazed (Stage 0-S0, control) and divided into two groups. The specimens in Group 1 (G1) were finished/polished with a KG Sorensen diamond point (S1), followed by KG Sorensen siliconized points (S2) and final polishing with diamond polish paste (S3). In Group 2 (G2), the specimens were finished/polished using a Shofu diamond point (S1), as well as Shofu siliconized points (S2) and final polishing was performed using Porcelize paste (S3). After glazing (S0) and following each polishing procedure (S1, S2 or S3), the surface roughness was measured using TALYSURF Series 2. The average surface roughness results were analyzed using ANOVA followed by Tukey post-hoc tests (α = 0.01) RESULTS: All of the polishing procedures yielded higher surface roughness values when compared to the control group (S0). S3 yielded lower surface roughness values when compared to S1 and S2. The proposed treatments negatively affected the surface roughness of the glazed IPS Empress 2 ceramic.

  14. Ceramic impregnated superabrasives

    Science.gov (United States)

    Radtke, Robert P.; Sherman, Andrew

    2009-02-10

    A superabrasive fracture resistant compact is formed by depositing successive layers of ceramic throughout the network of open pores in a thermally stable self-bonded polycrystalline diamond or cubic boron nitride preform. The void volume in the preform is from approximately 2 to 10 percent of the volume of the preform, and the average pore size is below approximately 3000 nanometers. The preform is evacuated and infiltrated under at least about 1500 pounds per square inch pressure with a liquid pre-ceramic polymerizable precursor. The precursor is infiltrated into the preform at or below the boiling point of the precursor. The precursor is polymerized into a solid phase material. The excess is removed from the outside of the preform, and the polymer is pyrolized to form a ceramic. The process is repeated at least once more so as to achieve upwards of 90 percent filling of the original void volume. When the remaining void volume drops below about 1 percent the physical properties of the compact, such as fracture resistance, improve substantially. Multiple infiltration cycles result in the deposition of sufficient ceramic to reduce the void volume to below 0.5 percent. The fracture resistance of the compacts in which the pores are lined with formed in situ ceramic is generally at least one and one-half times that of the starting preforms.

  15. Tribological properties of toughened zirconia-based ceramics

    International Nuclear Information System (INIS)

    Stachowiak, G.W.; Stachowiak, G.B.

    1991-01-01

    The physical and mechanical properties of toughened zirconia ceramics are briefly characterized and described with a special emphasis on their tribological behaviour. The wear and friction properties of PSZ and TZP ceramics at room and elevated temperatures are described. The influence of the environment on the tribological characteristics of zirconia ceramics is discussed. Both lubricated and unlubricated conditions for ceramic/ceramic and metal/ceramic sliding contacts are analysed. One of the main, and as yet unresolved problems, lubrication of ceramic at elevated temperatures and/or space environment, is addressed and the possible solutions to the problem are suggested. The critical needs in the research and development area of improving the tribological properties of zirconia ceramics are defined and its future market potentials stated. 30 refs., 2 tabs., 4 figs

  16. Fabrication and characterisation of a novel biomimetic anisotropic ceramic/polymer-infiltrated composite material.

    Science.gov (United States)

    Al-Jawoosh, Sara; Ireland, Anthony; Su, Bo

    2018-04-10

    To fabricate and characterise a novel biomimetic composite material consisting of aligned porous ceramic preforms infiltrated with polymer. Freeze-casting was used to fabricate and control the microstructure and porosity of ceramic preforms, which were subsequently infiltrated with 40-50% by volume UDMA-TEGDMA polymer. The composite materials were then subjected to characterisation, namely density, compression, three-point bend, hardness and fracture toughness testing. Samples were also subjected to scanning electron microscopy and computerised tomography (Micro-CT). Three-dimensional aligned honeycomb-like ceramic structures were produced and full interpenetration of the polymer phase was observed using micro-CT. Depending on the volume fraction of the ceramic preform, the density of the final composite ranged from 2.92 to 3.36g/cm 3 , compressive strength ranged from 206.26 to 253.97MPa, flexural strength from 97.73 to 145.65MPa, hardness ranged from 1.46 to 1.62GPa, and fracture toughness from 3.91 to 4.86MPam 1/2 . Freeze-casting provides a novel method to engineer composite materials with a unique aligned honeycomb-like interpenetrating structure, consisting of two continuous phases, inorganic and organic. There was a correlation between the ceramic fraction and the subsequent, density, strength, hardness and fracture toughness of the composite material. Copyright © 2018 The Academy of Dental Materials. Published by Elsevier Inc. All rights reserved.

  17. Durability, mechanical, and thermal properties of experimental glass-ceramic forms for immobilizing ICPP high level waste

    International Nuclear Information System (INIS)

    Vinjamuri, K.

    1990-01-01

    The high-level liquid waste generated at the Idaho Chemical Processing Plant (ICPP) is routinely solidified into granular calcined high-level waste (HLW) and stored onsite. Research is being conducted at the ICPP on methods of immobilizing the HLW, including developing a durable glass-ceramic form which has the potential to significantly reduce the final waste volume by up to 60% compared to a glass form. Simulated, pilot plant, non-radioactive, calcines similar to the composition of the calcined HLW and glass forming additives are used to produce experimental glass-ceramic forms. The objective of the research reported in this paper is to study the impact of ground calcine particle size on durability and mechanical and thermal properties of experimental glass-ceramic forms

  18. OXYGEN TRANSPORT CERAMIC MEMBRANES

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Sukumar Bandopadhyay; Dr. Nagendra Nagabhushana

    2000-10-01

    This is the third quarterly report on oxygen Transport Ceramic Membranes. In the following, the report describes the progress made by our university partners in Tasks 1 through 6, experimental apparatus that was designed and built for various tasks of this project, thermodynamic calculations, where applicable and work planned for the future. (Task 1) Design, fabricate and evaluate ceramic to metal seals based on graded ceramic powder/metal braze joints. (Task 2) Evaluate the effect of defect configuration on ceramic membrane conductivity and long term chemical and structural stability. (Task 3) Determine materials mechanical properties under conditions of high temperatures and reactive atmospheres. (Task 4) Evaluate phase stability and thermal expansion of candidate perovskite membranes and develop techniques to support these materials on porous metal structures. (Task 5) Assess the microstructure of membrane materials to evaluate the effects of vacancy-impurity association, defect clusters, and vacancy-dopant association on the membrane performance and stability. (Task 6) Measure kinetics of oxygen uptake and transport in ceramic membrane materials under commercially relevant conditions using isotope labeling techniques.

  19. Development of improved processing and evaluation methods for high reliability structural ceramics for advanced heat engine applications, Phase 1. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Pujari, V.K.; Tracey, D.M.; Foley, M.R.; Paille, N.I.; Pelletier, P.J.; Sales, L.C.; Wilkens, C.A.; Yeckley, R.L. [Norton Co., Northboro, MA (United States)

    1993-08-01

    The program goals were to develop and demonstrate significant improvements in processing methods, process controls and non-destructive evaluation (NDE) which can be commercially implemented to produce high reliability silicon nitride components for advanced heat engine applications at temperatures to 1,370{degrees}C. The program focused on a Si{sub 3}N{sub 4}-4% Y{sub 2}O{sub 3} high temperature ceramic composition and hot-isostatic-pressing as the method of densification. Stage I had as major objectives: (1) comparing injection molding and colloidal consolidation process routes, and selecting one route for subsequent optimization, (2) comparing the performance of water milled and alcohol milled powder and selecting one on the basis of performance data, and (3) adapting several NDE methods to the needs of ceramic processing. The NDE methods considered were microfocus X-ray radiography, computed tomography, ultrasonics, NMR imaging, NMR spectroscopy, fluorescent liquid dye penetrant and X-ray diffraction residual stress analysis. The colloidal consolidation process route was selected and approved as the forming technique for the remainder of the program. The material produced by the final Stage II optimized process has been given the designation NCX 5102 silicon nitride. According to plan, a large number of specimens were produced and tested during Stage III to establish a statistically robust room temperature tensile strength database for this material. Highlights of the Stage III process demonstration and resultant database are included in the main text of the report, along with a synopsis of the NCX-5102 aqueous based colloidal process. The R and D accomplishments for Stage I are discussed in Appendices 1--4, while the tensile strength-fractography database for the Stage III NCX-5102 process demonstration is provided in Appendix 5. 4 refs., 108 figs., 23 tabs.

  20. Hemorrhagic iliopsoas bursitis complicating well-functioning ceramic-on-ceramic total hip arthroplasty.

    Science.gov (United States)

    Park, Kyung Soon; Diwanji, Sanket R; Kim, Hyung Keun; Song, Eun Kyoo; Yoon, Taek Rim

    2009-08-01

    Iliopsoas bursitis has been increasingly recognized as a complication of total hip arthroplasty and is usually associated with polyethylene wear. Here, the authors report a case of hemorrhagic iliopsoas bursitis complicating an otherwise well-functioning ceramic-on-ceramic arthroplasty performed by minimal invasive modified 2-incision technique. The bursitis in turn resulted in femoral nerve palsy and femoral vein compression. In this report, there was no evidence to support that the bursitis was due to an inflammatory response to ceramic wear particles or any other wear particles originating from the total hip arthroplasty.

  1. High-temperature materials and structural ceramics

    International Nuclear Information System (INIS)

    1990-01-01

    This report gives a survey of research work in the area of high-temperature materials and structural ceramics of the KFA (Juelich Nuclear Research Center). The following topics are treated: (1) For energy facilities: ODS materials for gas turbine blades and heat exchangers; assessment of the remaining life of main steam pipes, material characterization and material stress limits for First-Wall components; metallic and graphitic materials for high-temperature reactors. (2) For process engineering plants: composites for reformer tubes and cracking tubes; ceramic/ceramic joints and metal/ceramic and metal/metal joints; Composites and alloys for rolling bearing and sliding systems up to application temperatures of 1000deg C; high-temperature corrosion of metal and ceramic material; porous ceramic high-temperature filters and moulding coat-mix techniques; electrically conducting ceramic material (superconductors, fuel cells, solid electrolytes); high-temperature light sources (high-temperature chemistry); oil vapor engines with caramic components; ODS materials for components in diesel engines and vehicle gas turbines. (MM) [de

  2. Ceramic Inlays: Effect of Mechanical Cycling and Ceramic Type on Restoration-dentin Bond Strength.

    Science.gov (United States)

    Trindade, F Z; Kleverlaan, C J; da Silva, L H; Feilzer, A J; Cesar, P F; Bottino, M A; Valandro, L F

    2016-01-01

    This study aimed to evaluate the bond strength between dentin and five different ceramic inlays in permanent maxillary premolars, with and without mechanical cycling. One hundred permanent maxillary premolars were prepared and divided into 10 groups (n=10) according to the ceramic system (IPS e.Max Press; IPS e.Max CAD; Vita PM9; Vita Mark II; and Vita VM7) and the mechanical cycling factor (with and without [100 N, 2 Hz, 1.2×10(6) cycles]). The inlays were adhesively cemented, and all of the specimens were cut into microbars (1×1 mm, nontrimming method), which were tested under microtensile loading. The failure mode was classified and contact angle, roughness, and microtopographic analyses were performed on each ceramic surface. The mechanical cycling had a significant effect (p=0.0087) on the bond strength between dentin and IPS e.max Press. The Vita Mark II group had the highest bond strength values under both conditions, with mechanical cycling (9.7±1.8 MPa) and without (8.2±1.9 MPa), while IPS e.Max CAD had the lowest values (2.6±1.6 and 2.2±1.4, respectively). The adhesive failure mode at the ceramic/cement interface was the most frequent. Vita Mark II showed the highest value of average roughness. IPS e.max Press and Vita Mark II ceramics presented the lowest contact angles. In conclusion, the composition and manufacturing process of ceramics seem to have an influence on the ceramic surface and resin cement bond strength. Mechanical cycling did not cause significant degradation on the dentin and ceramic bond strength under the configuration used.

  3. Light scattering in glass-ceramics

    International Nuclear Information System (INIS)

    Hendy, S.C.

    2002-01-01

    Full text: Glass-ceramic materials with microstructures comprised of dispersed nanocrystallites in a residual glass matrix show promise for many new technological applications. In particular, transparent glass-ceramics offer low thermal expansion and stability, in addition to the prospect of novel non-linear optical properties that can arise from the nanocrystallites. Good transparency requires low optical scattering and low atomic absorption. Light scattering in the glass-ceramic arises primarily from the glass-crystallite interface. The attenuation due to scattering (turbidity) will depend upon the difference in refractive index of the two phases and the size and distribution of nanocrystallites in the glass. Here we consider models of glass-ceramic structure formation and look at scattering in these model structures to increase our understanding of the transparency of glass-ceramics

  4. High-performance ceramic filters for energy engineering. Final report; Filter aus Hochleistungskeramik fuer die Energietechnik. Abschlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Westerheide, R. [Fraunhofer-Institut fuer Werkstoffmechanik (IWM), Freiburg im Breisgau (Germany); Adler, J. [Fraunhofer-Institut fuer Keramische Technologien und Sinterwerkstoffe (IKTS), Dresden (Germany); Buhl, H. [ESK-SIC GmbH, Frechen-Grefrath (Germany); Fister, D. [H.C. Starck GmbH, Laufenburg (Germany); Krein, J. [LLB Lurgi Lentjes Energietechnik GmbH, Frankfurt (Germany); Voelker, W. [Annawerk GmbH, Roedental (Germany); Walch, A. [eds.] [USF Schumacher Umwelt- und Trenntechnik GmbH, Crailsheim (Germany)

    1999-09-30

    The hot gas particulate removal of many advanced coal fired power generation technologies works at temperatures above 800 C. The filter elements for these applications are often based on ceramic materials, e.g. silicon carbide. However, the mostly clay bonded silicon carbide is subject to creep and oxidation due to probable changes of the binder phase. In this work the development of new ceramic filter materials based on silicon carbide and alumina is described. The goal of the development was to increase the potential application temperature. To obtain the goal, the work was performed together with ceramic powder manufacturers, developers of ceramic materials and components as well as with companies who operate test facilities. Different routes were chosen to increase the high temperature resistance in consideration of corrosion resistance, fracture strength and pressure loss of the filter materials. One of these routes was the optimization of the binder phase of the silicon carbide materials. Other routes were concentrated on the base material and the investigation of other possibilities for the silicon carbide bonding, i.e. a recrystallization process of SiC (RSiC) or a self bonding of granulated small grained silicon carbide powder. Additionally filter materials based on alumina were developed. The report covers these material development oriented topics as well as the additional work in materials reliability, coating development and modeling of microstructure. (orig.) [German] In der Kombikraftwerkstechnik wird insbesondere bei Kohlefeuerung die Heissgasreinigung oft bei Temperaturen ueber 800 C eingesetzt. Die Filterelemente fuer diese Anwendungen bestehen oft aus keramischen Materialien. Das haeufig eingesetzte tongebundene Siliciumcarbid unterliegt jedoch besonders aufgrund der Beschaffenheit der Bindephase Kriech- und Oxidationsschaedigungen. In diesem Bericht wird die Entwicklung von neuen keramischen Filtermaterialien, die auf Siliciumcarbid oder

  5. Wear characteristics of polished and glazed lithium disilicate ceramics opposed to three ceramic materials.

    Science.gov (United States)

    Saiki, Osamu; Koizumi, Hiroyasu; Akazawa, Nobutaka; Kodaira, Akihisa; Okamura, Kentaro; Matsumura, Hideo

    2016-01-01

    This study compared the wear characteristics of a heat-pressed lithium disilicate ceramic material opposed to feldspathic porcelain, a lithium disilicate glass ceramic, and zirconia materials. Ceramic plate specimens were prepared from feldspathic porcelain (EX-3 nA1B), lithium disilicate glass ceramics (e.max CAD MO1/C14), and zirconia (Katana KT 10) and then ground or polished. Rounded rod specimens were fabricated from heat-pressed lithium disilicate glass ceramic (e.max press LT A3) and then glazed or polished. A sliding wear testing apparatus was used for wear testing. Wear of glazed rods was greater than that of polished rods when they were abraded with ground zirconia, ground porcelain, polished porcelain, or polished lithium disilicate ceramics. For both glazed and polished rods, wear was greater when the rods were abraded with ground plates. The findings indicate that application of a polished surface rather than a glazed surface is recommended for single restorations made of heat-pressed lithium disilicate material. In addition, care must be taken when polishing opposing materials, especially those used in occlusal contact areas. (J Oral Sci 58, 117-123, 2016).

  6. Ceramic fiber-reinforced monoclinic celsian phase glass-ceramic matrix composite material

    Science.gov (United States)

    Bansal, Narottam P. (Inventor); Dicarlo, James A. (Inventor)

    1994-01-01

    A hyridopolysilazane-derived ceramic fiber reinforced monoclinic celsian phase barium aluminum silicate glass-ceramic matrix composite material is prepared by ball-milling an aqueous slurry of BAS glass powder and fine monoclinic celsian seeds. The fibers improve the mechanical strength and fracture toughness and with the matrix provide superior dielectric properties.

  7. Evaluation of Monolithic Ceramics and Ceramic Thermal Barrier Coatings for Diesel Engine Applications

    National Research Council Canada - National Science Library

    Swab, Jeffrey J

    2001-01-01

    The Metals and Ceramics Research Branch (MCRB) of the Weapons and Materials Research Directorate is providing ceramic material characterization and evaluation to the Tank Automotive Research, Development, and Engineering Center (TARDEC...

  8. Physicochemical analysis of clays and ceramics of the regional state of Calakmul: production models, distribution and consumption

    International Nuclear Information System (INIS)

    Dominguez C, M.R.; Folan, W.J.; Espinosa P, M.E.; Rodriguez L, V.

    2005-01-01

    This work presents the final results of the research project 'Sources, production and consumption of ceramics in the regional state of Calakmul: a socio-political approach', with the proposal of models of production and ceramic specialization as well as of distribution and consumption of these goods in the territory that occupied the regional state of Calakmul, with base in the typological analysis of the ceramics of Calakmul and 72 sites registered in its environs as well as in comparative studies with ceramics of other greater sites near Calakmul and complemented with the application of analytical techniques in the study of clays and sherds diagnoses of the Mayan Classic period. These models were proposed also, according to a socio-political approach based on the social and political relations that Calakmul maintained with other political entities of diverse ranks derived from the obtained epigraphic evidences. (Author)

  9. Ceramics as nuclear reactor fuels

    International Nuclear Information System (INIS)

    Reeve, K.D.

    1975-01-01

    Ceramics are widely accepted as nuclear reactor fuel materials, for both metal clad ceramic and all-ceramic fuel designs. Metal clad UO 2 is used commercially in large tonnages in five different power reactor designs. UO 2 pellets are made by familiar ceramic techniques but in a reactor they undergo complex thermal and chemical changes which must be thoroughly understood. Metal clad uranium-plutonium dioxide is used in present day fast breeder reactors, but may eventually be replaced by uranium-plutonium carbide or nitride. All-ceramic fuels, which are necessary for reactors operating above about 750 0 C, must incorporate one or more fission product retentive ceramic coatings. BeO-coated BeO matrix dispersion fuels and silicate glaze coated UO 2 -SiO 2 have been studied for specialised applications, but the only commercial high temperature fuel is based on graphite in which small fuel particles, each coated with vapour deposited carbon and silicon carbide, are dispersed. Ceramists have much to contribute to many aspects of fuel science and technology. (author)

  10. Method for Waterproofing Ceramic Materials

    Science.gov (United States)

    Cagliostro, Domenick E. (Inventor); Hsu, Ming-Ta S. (Inventor)

    1998-01-01

    Hygroscopic ceramic materials which are difficult to waterproof with a silane, substituted silane or silazane waterproofing agent, such as an alumina containing fibrous, flexible and porous, fibrous ceramic insulation used on a reentry space vehicle, are rendered easy to waterproof if the interior porous surface of the ceramic is first coated with a thin coating of silica. The silica coating is achieved by coating the interior surface of the ceramic with a silica precursor converting the precursor to silica either in-situ or by oxidative pyrolysis and then applying the waterproofing agent to the silica coated ceramic. The silica precursor comprises almost any suitable silicon containing material such as a silane, silicone, siloxane, silazane and the like applied by solution, vapor deposition and the like. If the waterproofing is removed by e.g., burning, the silica remains and the ceramic is easily rewaterproofed. An alumina containing TABI insulation which absorbs more that five times its weight of water, absorbs less than 10 wt. % water after being waterproofed according to the method of the invention.

  11. The effect of different shades of specific luting agents and IPS empress ceramic thickness on overall color.

    Science.gov (United States)

    Terzioğlu, Hakan; Yilmaz, Burak; Yurdukoru, Bengul

    2009-10-01

    The color stability of both porcelain and luting materials is very important for the esthetics of laminate veneers and all-ceramic crowns. The purpose of this study was to determine the effect of different shades of resin-based luting cement and the thickness of IPS Empress ceramics on the final color of the restorations. Resin-based dual-polymerized composite cement in two different shades (RelyX ARC) and ceramic disks of different thicknesses were selected for the study. Forty specimens (ten each of four different thicknesses: 0.5 mm, 1 mm, 2 mm, and 3 mm) were used for the evaluation. Initial specimen color parameters were determined in a Commission Internationale de l'Eclairage L*a*b* color order system with a colorimeter. Two different shades of the cement were prepared as polymerized layers and applied to one face of the specimens in order. Color changes were calculated between baseline color measurements and measurements after cementation. Color difference data were analyzed statistically. All specimens showed a significant color shift (DE > 3.7) after cementation regardless of the cement shade. However, the differences in the cement shade did not significantly affect the final color of the ceramic specimens for any thickness, and color shifts were not perceivable between the different shades of cement. (Int J Periodontics Restorative Dent 2009;29:499-505.).

  12. Ceramic grade (U,Pu)O2 powder fabrication

    International Nuclear Information System (INIS)

    Cristallini, O.A.; Villegas de Maroto, Marina; De Pino, J.I.; Osuna, H.A.

    1980-01-01

    Ceramic grade UO 2 powder was obtained by the homogeneous precipitation method. This procedure was afterwards applied to the fabrication of ceramic grade (U,Pu)O 2 powders, and mixed oxide powders with Pu content ranging from 0.7 to 16% were obtained. The obtainment of mixed ceramic oxides as well as the recuperation of fabrication scraps were developed in three steps: 1)study of the process of homogeneous precipitation of ammonium diuranate (ADU); 2) co-precipitation of ADU/PuO 2 .H 2 O for Pu concentrations of 0.6 and 6.8; 3) the thermal conditioning to mixed oxide (U,Pu)O 2 powders. The experimental procedure involves the following steps: preparation of the PuO 2 (NO 3 ) 4 solution; co-precipitation of the PuO 2 (NO 3 ) 2 solution with an UO 2 (NO 3 ) 2 solution; filtration and drying of the precipitate, thermal treatment and finally, mixing, pressing and sintering of the (U,Pu)O 2 and Nukem UO 2 powder with a 0. of zinc stearate. Different controls were made by means of physical, chemical and ceramographic tests. This method can be used for the fabrication of fast reactor fuels or, previous mechanical dispersion in UO 2 powder, for the fabrication of thermal reactors fuels. (M.E.L.) [es

  13. Repair of pathology of structure with mortar to reject the red ceramics

    International Nuclear Information System (INIS)

    Santana, Claudeir de Souza; Santos, Juzelia

    2010-01-01

    The aim of this research is the use of the reject of red ceramic from an industry of bricks and tiles from the region of Cuiaba as mortar for repair of structural pathology, looking for their application to replace the sand and gravel in the process. The mortar produced restores a park bench made of concrete which seat was made of red ceramic and legs of soil-cement bricks. The reject of red ceramic used is from an industry in the region of Cuiaba, discarded at the end of the production process, ground in an appropriate granulometry to simulate a generic type of sand and gravel. Grinding processes were developed and various granulometric curves were drawned. The aggregates produced were characterized from the deposit until the final grinding according to ABNT norms in force, the specific area by BET, was used for microanalysis X-ray diffraction. ABNT standards were used to characterize and compare the results. The mortar produced proved to be adequate for the proposal restoration, it was consistent and cohesive. It was concluded that the mortar produced with recycled aggregate of red ceramic can be used in structural restoration in civil construction to replace the natural aggregate, with cost and environmental benefits. (author)

  14. Monazite-type ceramics for conditioning of minor actinides. Structural characterization and properties

    International Nuclear Information System (INIS)

    Babelot, Carole

    2013-01-01

    The minor actinides (MA) neptunium, americium, and curium are mainly responsible for the long-term radiotoxicity of the High Active Waste (HAW) generated during the nuclear power operation. If these long-lived radionuclides are removed from the HAW by partitioning and converted by neutron fission (transmutation) into shorter-lived or stable elements, the remaining waste loses most of its long-term radiotoxicity. Thus, partitioning and transmutation (P and T) are considered as attractive options for reducing the burden on geological disposals. As an alternative, these separated MA can also be conditioned (P and C strategy) in specifically adapted ceramics to ensure their safe final disposal over long periods. At the moment, spent fuel elements are foreseen either for direct disposal in deep geological repositories or for reprocessing. The highly active liquid waste that is produced during reprocessing is conditioned industrially using a vitrification process before final disposal. Although the widely used borosilicate glasses meet most of the specifications needed, ceramic host matrices appear to be even more suitable in terms of resistance to corrosion. The development of new materials based on tailor-made highly specific ceramics with extremely stable behavior would make it possible to improve the final storage of long-lived high-level radiotoxic waste. In the framework of this PhD research project, monazite-type ceramics were chosen as promising host matrices for the conditioning of trivalent actinides. The focus on the monazite-type ceramics is justified by their properties such as high chemical durability. REPO 4 ceramics are named monazite for RE = La - Gd (monoclinic symmetry) and xenotime for RE = Tb - Lu and Y (tetragonal symmetry). The objective of this study is to contribute to the understanding of the alteration behavior of such ceramics under the repository conditions. REPO 4 (with RE = La, Eu) is prepared by hydrothermal synthesis at 200 C. Structural

  15. An experimental bioactive dental ceramic for metal-ceramic restorations: Textural characteristics and investigation of the mechanical properties.

    Science.gov (United States)

    Goudouri, Ourania-Menti; Kontonasaki, Eleana; Papadopoulou, Lambrini; Manda, Marianthi; Kavouras, Panagiotis; Triantafyllidis, Konstantinos S; Stefanidou, Maria; Koidis, Petros; Paraskevopoulos, Konstantinos M

    2017-02-01

    The aim of this study was the evaluation of the textural characteristics of an experimental sol-gel derived feldspathic dental ceramic, which has already been proven bioactive and the investigation of its flexural strength through Weibull Statistical Analysis. The null hypothesis was that the flexural strength of the experimental and the commercial dental ceramic would be of the same order, resulting in a dental ceramic with apatite forming ability and adequate mechanical integrity. Although the flexural strength of the experimental ceramics was not statistically significant different compared to the commercial one, the amount of blind pores due to processing was greater. The textural characteristics of the experimental ceramic were in accordance with the standard low porosity levels reported for dental ceramics used for fixed prosthetic restorations. Feldspathic dental ceramics with typical textural characteristics and advanced mechanical properties as well as enhanced apatite forming ability can be synthesized through the sol-gel method. Copyright © 2016 Elsevier Ltd. All rights reserved.

  16. Ceramic Technology Project data base: September 1992 summary report

    Energy Technology Data Exchange (ETDEWEB)

    Keyes, B.L.P.

    1993-06-01

    Data presented in this report represent an intense effort to improve processing methods, testing methods, and general mechanical properties (rupture modulus, tensile, creep, stress-rupture, dynamic and cyclic fatigue, fracture toughness) of candidate ceramics for use in advanced heat engines. This work was performed by many facilities and represents only a small part of the data generated by the Ceramic Technology Project (CTP) since 1986. Materials discussed include GTE PY6, GN-10, NT-154, NT-164, SN-260, SN-251, SN-252, AY6, silicon nitride combined with rare-earth oxides, Y-TZP, ZTA, NC-433, NT-230, Hexoloy SA, MgO-PSZ-to-MgO-PSZ joints, MgO-PSZ-to-cast iron, and a few whisker/fiber-reinforced ceramics. Information in this report was taken from the project`s semiannual and bimonthly progress reports and from final reports summarizing the results of individual studies. Test results are presented in tabular form and in graphs. All data, including test rig descriptions and material characterizations, are stored in the CTP data base and are available to all project participants on request. The objective of this report is to make available the test results from these studies but not to draw conclusions from those data.

  17. Ceramic composites: Enabling aerospace materials

    Science.gov (United States)

    Levine, S. R.

    1992-01-01

    Ceramics and ceramic matrix composites (CMC) have the potential for significant impact on the performance of aerospace propulsion and power systems. In this paper, the potential benefits are discussed in broad qualitative terms and are illustrated by some specific application case studies. The key issues in need of resolution for the potential of ceramics to be realized are discussed.

  18. Development of laundry drainage treatment system with ceramic ultra filter

    International Nuclear Information System (INIS)

    Kanda, Masanori; Kurahasi, Takafumi

    1995-01-01

    A compact laundry drainage treatment system (UF system hereafter) with a ceramic ultra filter membrane (UF membrane hereafter) has been developed to reduce radioactivity in laundry drainage from nuclear power plants. The UF membrane is made of sintered fine ceramic. The UF membrane has 0.01 μm fine pores, resulting in a durable, heat-resistant, and corrosion-resistant porous ceramic filter medium. A cross-flow system, laundry drainage is filtrated while it flows across the UF membrane, is used as the filtration method. This method creates less caking when compared to other methods. The UF membrane is back washed at regular intervals with permeated water to minimize caking of the filter. The UF membrane and cross-flow system provides long stable filtration. The ceramic UF membrane is strong enough to concentrate suspended solids in laundry drainage up to a weight concentration of 10%. The final concentrated laundry drainage can be treated in an incinerator. The performance of the UF system was checked using radioactive laundry drainage. The decontamination factor of the UF system was 25 or more. The laundry drainage treatment capacity and concentration ratio of the UF system, as well as the service life of the UF membrane were also checked by examination using simulated non-radioactive laundry drainage. Even though laundry drainage was concentrated 1000 times, the UF system showed good permeated water quality and permeated water flux. (author)

  19. Sintered ceramics having controlled density and porosity

    International Nuclear Information System (INIS)

    Brassfield, H.C.; DeHollander, W.R.; Nivas, Y.

    1980-01-01

    A new method was developed for sintering ceramic uranium dioxide powders, in which ammonium oxalate is admixed with the powder prior to being pressed into a cylindrical green body, so that the end-point density of the final nuclear-reactor fuel product can be controlled. When the green body is heated, the ammonium oxalate decomposes and leaves discrete porosity in the sintered body, which corresponds to the ammonium oxalate regions in the green body. Thus the end-point density of the sintered body is a function of the amount of ammonium oxalate added. The final density of the sintered product is about 90-97% of the theoretical. The addition of ammonium oxalate also allows control of the pore size and distribution throughout the fuel. The process leaves substantially no impurities in the sintered strucuture. (DN)

  20. Evaluation of the reuse of glass and ceramic blocks in the development of a ceramic products

    International Nuclear Information System (INIS)

    Rodrigues, R.A.; Silva, L.A.; Martins, B.E.D.B.S.; Felippe, C.E.C.; Almeida, V.C.

    2010-01-01

    The ceramic industry has enormous potential to absorb wastes. The main objective of this study was to evaluate the feasibility of reusing leftovers ceramic blocks, from construction and, with shards of glass in the development of a ceramic product. The ceramic pieces were prepared with different compositions of glass by the method of pressing conformation and heating at 1000 and 1100 deg C. The conformed pieces were tested for linear shrinkage, water absorption, porosity, and tensile strength. The techniques for characterization were X-ray fluorescence, X-ray diffraction and scanning electron microscopy, the results show that the ceramic material produced has a high flexural strength and low values of water absorption. (author)

  1. Fatigue failure load of two resin-bonded zirconia-reinforced lithium silicate glass-ceramics: Effect of ceramic thickness.

    Science.gov (United States)

    Monteiro, Jaiane Bandoli; Riquieri, Hilton; Prochnow, Catina; Guilardi, Luís Felipe; Pereira, Gabriel Kalil Rocha; Borges, Alexandre Luiz Souto; de Melo, Renata Marques; Valandro, Luiz Felipe

    2018-06-01

    To evaluate the effect of ceramic thickness on the fatigue failure load of two zirconia-reinforced lithium silicate (ZLS) glass-ceramics, adhesively cemented to a dentin analogue material. Disc-shaped specimens were allocated into 8 groups (n=25) considering two study factors: ZLS ceramic type (Vita Suprinity - VS; and Celtra Duo - CD), and ceramic thickness (1.0; 1.5; 2.0; and 2.5mm). A trilayer assembly (ϕ=10mm; thickness=3.5mm) was designed to mimic a bonded monolithic restoration. The ceramic discs were etched, silanized and luted (Variolink N) into a dentin analogue material. Fatigue failure load was determined using the Staircase method (100,000 cycles at 20Hz; initial fatigue load ∼60% of the mean monotonic load-to-failure; step size ∼5% of the initial fatigue load). A stainless-steel piston (ϕ=40mm) applied the load into the center of the specimens submerged in water. Fractographic analysis and Finite Element Analysis (FEA) were also performed. The ceramic thickness influenced the fatigue failure load for both ZLS materials: Suprinity (716N up to 1119N); Celtra (404N up to 1126N). FEA showed that decreasing ceramic thickness led to higher stress concentration on the cementing interface. Different ZLS glass-ceramic thicknesses influenced the fatigue failure load of the bonded system (i.e. the thicker the glass ceramic is, the higher the fatigue failure load will be). Different microstructures of the ZLS glass-ceramics might affect the fatigue behavior. FEA showed that the thicker the glass ceramic is, the lower the stress concentration at the tensile surface will be. Copyright © 2018 The Academy of Dental Materials. Published by Elsevier Inc. All rights reserved.

  2. Ferroelastic ceramic-reinforced metal matrix composites

    OpenAIRE

    2006-01-01

    Composite materials comprising ferroelastic ceramic particulates dispersed in a metal matrix are capable of vibration damping. When the ferroelastic ceramic particulates are subjected to stress, such as the cyclic stress experienced during vibration of the material, internal stresses in the ceramic cause the material to deform via twinning, domain rotation or domain motion thereby dissipating the vibrational energy. The ferroelastic ceramic particulates may also act as reinforcements to impro...

  3. Development of advanced ceramics at AECL

    International Nuclear Information System (INIS)

    Palmer, B.J.F.; MacEwen, S.R.; Sawicka, B.D.; Hayward, P.J.; Sridhar, S.

    1986-12-01

    Atomic Energy of Canada Limited (AECL) has a long history of developing ceramics for nuclear fission and fusion applications. AECL is now applying its multidisciplinary materials R and D capabilities, including unique capabilities in ceramic processing and nondestructive evaluation, to develop advanced ceramic materials for commercial and industrial applications. This report provides an overview of the facilities and programs associated with the development of advanced ceramics at AECL

  4. Freeze-casting: Fabrication of highly porous and hierarchical ceramic supports for energy applications

    Directory of Open Access Journals (Sweden)

    Cyril Gaudillere

    2016-03-01

    The aim of this paper is to give an overview of the freeze-casting ceramic shaping method and to show how its implementation could be useful for several energy applications where key components comprise a porous scaffold. A detailed presentation of the freeze-casting process and of the characteristics of the resulting porous parts is firstly given. The characteristic of freeze-cast parts and the drawbacks of conventional porous scaffolds existing in energy applications are drawn in order to highlight the expected beneficial effect of this new shaping technique as possible substitute to the conventional ones. Finally, a review of the state of the art freeze-cast based energy applications developed up to now and expected to be promising is given to illustrate the large perspectives opened by the implementation of the freeze-casting of ceramics for energy fields. Here we suggest discussing about the feasibility of incorporate freeze-cast porous support in high temperature ceramic-based energy applications.

  5. Strategies for fracture toughness, strength and reliability optimisation of ceramic-ceramic laminates

    Czech Academy of Sciences Publication Activity Database

    Šestáková, L.; Bermejo, R.; Chlup, Zdeněk; Danzer, R.

    2011-01-01

    Roč. 102, č. 6 (2011), s. 613-626 ISSN 1862-5282 Institutional research plan: CEZ:AV0Z20410507 Keywords : Ceramic laminates * Layered ceramics * Residual stress * Fracture toughness * Threshold strength Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 0.830, year: 2011

  6. Aerospace Ceramic Materials: Thermal, Environmental Barrier Coatings and SiC/SiC Ceramic Matrix Composites for Turbine Engine Applications

    Science.gov (United States)

    Zhu, Dongming

    2018-01-01

    Ceramic materials play increasingly important roles in aerospace applications because ceramics have unique properties, including high temperature capability, high stiffness and strengths, excellent oxidation and corrosion resistance. Ceramic materials also generally have lower densities as compared to metallic materials, making them excellent candidates for light-weight hot-section components of aircraft turbine engines, rocket exhaust nozzles, and thermal protection systems for space vehicles when they are being used for high-temperature and ultra-high temperature ceramics applications. Ceramic matrix composites (CMCs), including non-oxide and oxide CMCs, are also recently being incorporated in gas turbine engines for high pressure and high temperature section components and exhaust nozzles. However, the complexity and variability of aerospace ceramic processing methods, compositions and microstructures, the relatively low fracture toughness of the ceramic materials, still remain the challenging factors for ceramic component design, validation, life prediction, and thus broader applications. This ceramic material section paper presents an overview of aerospace ceramic materials and their characteristics. A particular emphasis has been placed on high technology level (TRL) enabling ceramic systems, that is, turbine engine thermal and environmental barrier coating systems and non-oxide type SiC/SiC CMCs. The current status and future trend of thermal and environmental barrier coatings and SiC/SiC CMC development and applications are described.

  7. Review of glass ceramic waste forms

    International Nuclear Information System (INIS)

    Rusin, J.M.

    1981-01-01

    Glass ceramics are being considered for the immobilization of nuclear wastes to obtain a waste form with improved properties relative to glasses. Improved impact resistance, decreased thermal expansion, and increased leach resistance are possible. In addition to improved properties, the spontaneous devitrification exhibited in some waste-containing glasses can be avoided by the controlled crystallization after melting in the glass-ceramic process. The majority of the glass-ceramic development for nuclear wastes has been conducted at the Hahn-Meitner Institute (HMI) in Germany. Two of their products, a celsian-based (BaAl 3 Si 2 O 8 ) and a fresnoite-based (Ba 2 TiSi 2 O 8 ) glass ceramic, have been studied at Pacific Northwest Laboratory (PNL). A basalt-based glass ceramic primarily containing diopsidic augite (CaMgSi 2 O 6 ) has been developed at PNL. This glass ceramic is of interest since it would be in near equilibrium with a basalt repository. Studies at the Power Reactor and Nuclear Fuel Development Corporation (PNC) in Japan have favored a glass-ceramic product based upon diopside (CaMgSi 2 O 6 ). Compositions, processing conditions, and product characterization of typical commercial and nuclear waste glass ceramics are discussed. In general, glass-ceramic waste forms can offer improved strength and decreased thermal expansion. Due to typcially large residual glass phases of up to 50%, there may be little improvement in leach resistance

  8. Supportability of a High-Yield-Stress Slurry in a New Stereolithography-Based Ceramic Fabrication Process

    Science.gov (United States)

    He, Li; Song, Xuan

    2018-03-01

    In recent years, ceramic fabrication using stereolithography (SLA) has gained in popularity because of its high accuracy and density that can be achieved in the final part of production. One of the key challenges in ceramic SLA is that support structures are required for building overhanging features, whereas removing these support structures without damaging the components is difficult. In this research, a suspension-enclosing projection-stereolithography process is developed to overcome this challenge. This process uses a high-yield-stress ceramic slurry as the feedstock material and exploits the elastic force of the material to support overhanging features without the need for building additional support structures. Ceramic slurries with different solid loadings are studied to identify the rheological properties most suitable for supporting overhanging features. An analytical model of a double doctor-blade module is established to obtain uniform and thin recoating layers from a high-yield-stress slurry. Several test cases highlight the feasibility of using a high-yield-stress slurry to support overhanging features in SLA.

  9. Design and In-Situ Processing of Metal-Ceramic and Ceramic-Ceramic Microstructures

    National Research Council Canada - National Science Library

    Sass, Stephen

    1997-01-01

    .... Metal-ceramic microstructures have been synthesized in situ by a variety of novel processing techniques, including the partial reduction of oxide compounds and displacement reactions and sol-gel...

  10. Microcracking in ceramics and acoustic emission

    International Nuclear Information System (INIS)

    Subbarao, E.C.

    1991-01-01

    One of the limitations in the use of ceramics in critical applications is due to the presence of microcracks, which may arise from differential thermal expansion and phase changes, among others. Acoustic emission signals occur when there are abrupt microdeformations in a material and thus offer a convenient means of non-destructive detection of microcracking. Examples of a study of acoustic emission from microcracking due to anisotropic thermal expansion in low thermal expansion single phase ceramics such as niobia and sodium zirconium phosphate ceramics and due to phase changes in zirconia and superconducting YBa 2 Cu 3 Osub(7-x) ceramics are presented, together with the case of lead titanate ceramics, which exhibits both a phase change (paraelectric to ferroelectric) and an anisotropic thermal expansion. The role of grain size on the extent of microcracking is illustrated in the case of niobia ceramics. Some indirect evidence of healing of microcracks on heating niobia and lead titanate ceramics is presented from the acoustic emission results. (author). 69 refs., 9 figs

  11. Translucency of dental ceramics with different thicknesses.

    Science.gov (United States)

    Wang, Fu; Takahashi, Hidekazu; Iwasaki, Naohiko

    2013-07-01

    The increased use of esthetic restorations requires an improved understanding of the translucent characteristics of ceramic materials. Ceramic translucency has been considered to be dependent on composition and thickness, but less information is available about the translucent characteristics of these materials, especially at different thicknesses. The purpose of this study was to investigate the relationship between translucency and the thickness of different dental ceramics. Six disk-shaped specimens of 8 glass ceramics (IPS e.max Press HO, MO, LT, HT, IPS e.max CAD LT, MO, AvanteZ Dentin, and Trans) and 5 specimens of 5 zirconia ceramics (Cercon Base, Zenotec Zr Bridge, Lava Standard, Lava Standard FS3, and Lava Plus High Translucency) were prepared following the manufacturers' instructions and ground to a predetermined thickness with a grinding machine. A spectrophotometer was used to measure the translucency parameters (TP) of the glass ceramics, which ranged from 2.0 to 0.6 mm, and of the zirconia ceramics, which ranged from 1.0 to 0.4 mm. The relationship between the thickness and TP of each material was evaluated using a regression analysis (α=.05). The TP values of the glass ceramics ranged from 2.2 to 25.3 and the zirconia ceramics from 5.5 to 15.1. There was an increase in the TP with a decrease in thickness, but the amount of change was material dependent. An exponential relationship with statistical significance (Pceramics and zirconia ceramics. The translucency of dental ceramics was significantly influenced by both material and thickness. The translucency of all materials increased exponentially as the thickness decreased. All of the zirconia ceramics evaluated in the present study showed some degree of translucency, which was less sensitive to thickness compared to that of the glass ceramics. Copyright © 2013 The Editorial Council of the Journal of Prosthetic Dentistry. Published by Mosby, Inc. All rights reserved.

  12. Microstructural characterization of ceramic floor tiles with the incorporation of wastes from ceramic tile industries

    Directory of Open Access Journals (Sweden)

    Carmeane Effting

    2010-09-01

    Full Text Available Ceramic floor tiles are widely used in buildings. In places where people are bare feet, the thermal sensation of cold or hot depends on the environmental conditions and material properties including its microstructure and crustiness surface. The introduction of the crustiness surface on the ceramic floor tiles interfere in the contact temperature and also it can be an strategy to obtain ceramic tiles more comfortable. In this work, porous ceramic tiles were obtained by pressing an industrial atomized ceramic powder incorporated with refractory raw material (residue from porcelainized stoneware tile polishing and changing firing temperature. Raw materials and obtained compacted samples were evaluated by chemical analysis, scanning electron microscopy (SEM, energy-dispersive spectrometry (EDS, thermogravimetric analysis (TGA, and differential thermal analysis (DTA. Thermal (thermal conductivity and effusivity and physical (porosity measurements were also evaluated.

  13. Potentiality of a frit waste from ceramic sector as raw material to glass-ceramic material production; Potencialidad de un residuo de frita procedente del sector ceramico como materia prima para la produccion de material vitroceramico

    Energy Technology Data Exchange (ETDEWEB)

    Barrachina Albert, E.; Llop Pla, J.; Notari Abad, M. D.; Carda Castello, J. B.

    2015-10-01

    This work consists of studying the devitrification capacity of a residue from sodium-calcium frit, using the vitreous powder sintering method, which follows the traditional ceramic processing route, including a specific heat treatment to generate the appearance of crystals from the original glass phase. Initially the frit residue has been characterized by instrumental techniques such as XRF, XRD and DTA/TG. Furthermore, the chemical analysis (XRF) has allowed the prediction of devitrification potentiality of this residue by theoretical approaches represented by Gingsberg, Raschin-Tschetverikov and Lebedeva ternary diagrams. Then, this residue was subjected to traditional ceramic method, by changing the grinding time, the pressing pressure and prepared samples were obtained at different temperatures. In this part, the techniques for measuring particle size by laser diffraction and XRD and SEM to evaluate the generated crystalline phases, were applied. Finally, it has been found that this frit residue works as glass-ceramic precursor, devitrifying in wollastonite crystals as majority phase and without being subjected to the melting step of the glass-ceramic typical method. (Author)

  14. The Effect of Modeling Qualities, Tones and Gages in Ceramic Supply Chains' Master Planning

    Directory of Open Access Journals (Sweden)

    Isabel MUNDI

    2012-01-01

    Full Text Available Ceramic production processes are characterized by providing quantities of the same finished goods that differ in qualities, tones and gages. This aspect becomes a problem for ceramic supply chains (SCs that should promise and serve customer orders with homogeneous quantities of the same finished good. In this paper a mathematical programming model for the cen-tralized master planning of ceramic SC is proposed. Inputs to the master plan include demand forecasts in terms of customer order classes based on their order size and splitting percentages of a lot into homogeneous sub-lots. Then, the master plan defines the size and loading of lots to production lines and their distribution with the aim of maximizing the number of customer orders fulfilled with homogeneous quantities in the most efficient manner for the SC. Finally, the effect of modeling qualities, tones and gages in master planning is assessed.

  15. Characterization of Al2O3-Co ceramic composite obtained by high energy mill

    International Nuclear Information System (INIS)

    Souza, J.L.; Assis, R.B. de; Carlos, E.M.; Oliveira, T.P.; Costa, F.A. da

    2014-01-01

    This work aims to characterize the ceramic composite Al 2 O3-Co obtained by high energy grinding. The composites were obtained by milling Al 2 O 3 and Co in a high energy mill at a speed of 400 rpm, in proportions of 5 to 20% Cobalt (Co). Ceramic composites with 5 and 20% cobalt were sintered at 1200 and 1300 ° C, with a 60-minute plateau and a heating rate of 10 ° C / min. The samples were characterized by X-ray diffraction (XRD), thermogravimetry and differential scanning calorimetry (TG / DSC) and scanning electron microscopy (SEM). The results show the significant effect of cobalt percentage and high energy grinding on the final properties of the Al 2 O 3 - Co ceramic composite, presenting satisfactory values for the composite with a 20% cobalt percentage, showing to be a promising material for application in cutting tools

  16. Physical properties and microstructures of La_{1-{x}}Pr_{{x}}PO_4 monazite-ceramics

    Science.gov (United States)

    Thust, Anja; Hirsch, Antje; Haussühl, Eiken; Schrodt, Nadine; Loison, Lise; Schott, Petra; Peters, Lars; Roth, Georg; Winkler, Björn

    2018-04-01

    Synthetic La_{1-{x}}Pr_{{x}}PO_4 monazite-type powders and ceramics with 0 ≤ x ≤ 1 were analysed by scanning electron microscopy, high-temperature powder X-ray diffraction, dilatometry, and plane wave ultrasound spectroscopy. Ceramics were synthesised in a two-step sintering process at 1273 and 1573 K. Final densities were up to 99.3% of the theoretical densities. Each sample shows a homogeneous distribution of grain sizes, which increase with increasing sintering temperature. Grain sizes also depend on composition, with intermediate compositions yielding the largest grains. In-situ high-temperature powder X-ray diffraction shows that the volumetric thermal expansion coefficients of the monazite powders decrease with increasing Pr content. This behavior is not observed in dilatometry measurements of the bulk samples (ceramics) because their thermal expansion mainly depends on their density. Elastic properties show the same dependence on the density.

  17. Low thermal expansion glass ceramics

    CERN Document Server

    1995-01-01

    This book is one of a series reporting on international research and development activities conducted by the Schott group of companies With the series, Schott aims to provide an overview of its activities for scientists, engineers, and managers from all branches of industry worldwide where glasses and glass ceramics are of interest Each volume begins with a chapter providing a general idea of the current problems, results, and trends relating to the subjects treated This volume describes the fundamental principles, the manufacturing process, and applications of low thermal expansion glass ceramics The composition, structure, and stability of polycrystalline materials having a low thermal expansion are described, and it is shown how low thermal expansion glass ceramics can be manufactured from appropriately chosen glass compositions Examples illustrate the formation of this type of glass ceramic by utilizing normal production processes together with controlled crystallization Thus glass ceramics with thermal c...

  18. Fabrication and properties of La{sub 2-x}Gd{sub x}Hf{sub 2}O{sub 7} transparent ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Zhengjuan [State Key Laboratory of High Performance Ceramics and Superfine Microstructure, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); University of Chinese Academy of Sciences, Beijing 100049 (China); Zhou, Guohong, E-mail: sic_zhough@mail.sic.ac.cn [State Key Laboratory of High Performance Ceramics and Superfine Microstructure, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); Zhang, Fang; Qin, Xianpeng [State Key Laboratory of High Performance Ceramics and Superfine Microstructure, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); Ai, Jianping [State Key Laboratory of High Performance Ceramics and Superfine Microstructure, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); University of Chinese Academy of Sciences, Beijing 100049 (China); Wang, Shiwei, E-mail: swwang51@mail.sic.ac.cn [State Key Laboratory of High Performance Ceramics and Superfine Microstructure, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China)

    2016-01-15

    La{sub 2-x}Gd{sub x}Hf{sub 2}O{sub 7} (x=0–2.0) transparent ceramics were fabricated through vacuum sintering from nano-powders synthesized by a simple combustion method. The phase composition of the powders and final ceramics, the in-line transmittance, microstructures and density of the ceramics were investigated. With the increasing of Gd content, the ceramics maintained the cubic pyrochlore structure, and the lattice parameters decreased, whilst the densities increased linearly. All the ceramics were transparent. The highest in-line transmittance was 76.1% at 800 nm (x=1.2). With high density (7.91–8.88 g/cm{sup 3}) and effective atomic number, some of the La{sub 2-x}Gd{sub x}Hf{sub 2}O{sub 7} (x=0–2.0) transparent ceramics are promising candidates for scintillator hosts. - Highlights: • A new series of La{sub 2-x}Gd{sub x}Hf{sub 2}O{sub 7} transparent ceramics were fabricated by vacuum sintering using combustion-synthesized powders. • All the ceramics are transparent and the in-line transmittance can reach to 76.1% at 800 nm when x=1.2. • The Gd content has effects on the crystal structure, in-line transmittance, microstructures and densities of the ceramics. • With high density (7.91~8.88 g/cm3) and effective atomic number, some of the La2-xGdxHf2O7 transparent ceramics are promising candidates for scintillator hosts.

  19. Experimental study on the penetration effect of ceramics composite projectile on ceramic / A3 steel compound targets

    Directory of Open Access Journals (Sweden)

    Di-qi Hu

    2017-08-01

    Full Text Available In order to improve the penetration of projectiles into ceramic composite armors, the nose of 30 mm standard projectile was replaced by a toughened ceramic nose, and the performance of ceramic-nose projectiles penetrating into ceramic/A3 steel composite targets has been experimentally researched. According to impact dynamics theory,, the performances of 30 mm ceramic-nose projectile and 30 mm standard projectile penetrating into the ceramic/A3 steel composite targets were analyzed and compared using DOP method, especially focusing on the effects made by different nose structures and materials. The aperture and depth of perforation of projectile into the armor plates as well as the residual mass of bullet core under the same conditions were comparatively analyzed. A numerical simulation was built and computed by ANSYS/LS-DYNA. Based on the simulated results, the penetration performance was further analyzed in terms of the residual mass of bullet core. The results show that the ceramic nose has a great effect on the protection of bullet core.

  20. Life prediction methodology for ceramic components of advanced vehicular heat engines: Volume 1. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Khandelwal, P.K.; Provenzano, N.J.; Schneider, W.E. [Allison Engine Co., Indianapolis, IN (United States)

    1996-02-01

    One of the major challenges involved in the use of ceramic materials is ensuring adequate strength and durability. This activity has developed methodology which can be used during the design phase to predict the structural behavior of ceramic components. The effort involved the characterization of injection molded and hot isostatic pressed (HIPed) PY-6 silicon nitride, the development of nondestructive evaluation (NDE) technology, and the development of analytical life prediction methodology. Four failure modes are addressed: fast fracture, slow crack growth, creep, and oxidation. The techniques deal with failures initiating at the surface as well as internal to the component. The life prediction methodology for fast fracture and slow crack growth have been verified using a variety of confirmatory tests. The verification tests were conducted at room and elevated temperatures up to a maximum of 1371 {degrees}C. The tests involved (1) flat circular disks subjected to bending stresses and (2) high speed rotating spin disks. Reasonable correlation was achieved for a variety of test conditions and failure mechanisms. The predictions associated with surface failures proved to be optimistic, requiring re-evaluation of the components` initial fast fracture strengths. Correlation was achieved for the spin disks which failed in fast fracture from internal flaws. Time dependent elevated temperature slow crack growth spin disk failures were also successfully predicted.

  1. ADM guidance-Ceramics: all-ceramic multilayer interfaces in dentistry.

    Science.gov (United States)

    Lohbauer, Ulrich; Scherrer, Susanne S; Della Bona, Alvaro; Tholey, Michael; van Noort, Richard; Vichi, Alessandro; Kelly, J Robert; Cesar, Paulo F

    2017-06-01

    This guidance document describes the specific issues involved in dental multilayer ceramic systems. The material interactions with regard to specific thermal and mechanical properties are reviewed and the characteristics of dental tooth-shaped processing parameters (sintering, geometry, thickness ratio, etc.) are discussed. Several techniques for the measurement of bond quality and residual stresses are presented with a detailed discussion of advantages and disadvantages. In essence no single technique is able to describe adequately the all-ceramic interface. Invasive or semi-invasive methods have been shown to distort the information regarding the residual stress state while non-invasive methods are limited due to resolution, field of focus or working depth. This guidance document has endeavored to provide a scientific basis for future research aimed at characterizing the ceramic interface of dental restorations. Along with the methodological discussion it is seeking to provide an introduction and guidance to relatively inexperienced researchers. Copyright © 2017 The Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  2. Exoelectron emission from magnesium borate glass ceramics

    International Nuclear Information System (INIS)

    Kawamoto, Takamichi; Yanagisawa, Hideo; Nakamichi, Hiroshi; Kikuchi, Riichi; Kawanishi, Masaharu.

    1986-01-01

    Thermally stimulated exoelectron emission (TSEE) of a magnesium borate glass ceramics was investigated for its application to dosemetric use. It has been found that the TSEE glow patterns of the magnesium borate glass ceramics as well as a Li 2 B 4 O 7 glass ceramics depend on the kind of the radiation used and that the heat resistance of the magnesium borate glass ceramics is higher than that of the Li 2 B 4 O 7 glass ceramics. Therefore, the TSEE glow patterns of the magnesium borate glass ceramics indicate a possibility to be used as the dose measurement for each kind of radiation in the mixed radiation field. (author)

  3. Manufacturing of superconductive silver/ceramic composites

    DEFF Research Database (Denmark)

    Seifi, Behrouz; Bech, Jakob Ilsted; Eriksen, Morten

    2000-01-01

    Manufacturing of superconducting metal/ceramic composites is a rather new discipline within materials forming processes. High Temperature SuperConductors, HTSC, are manufactured applying the Oxide-Powder-In-Tube process, OPIT. A ceramic powder containing lead, calcium, bismuth, strontium, and cop......Manufacturing of superconducting metal/ceramic composites is a rather new discipline within materials forming processes. High Temperature SuperConductors, HTSC, are manufactured applying the Oxide-Powder-In-Tube process, OPIT. A ceramic powder containing lead, calcium, bismuth, strontium...

  4. Three-dimensional printing of porous ceramic scaffolds for bone tissue engineering.

    Science.gov (United States)

    Seitz, Hermann; Rieder, Wolfgang; Irsen, Stephan; Leukers, Barbara; Tille, Carsten

    2005-08-01

    This article reports a new process chain for custom-made three-dimensional (3D) porous ceramic scaffolds for bone replacement with fully interconnected channel network for the repair of osseous defects from trauma or disease. Rapid prototyping and especially 3D printing is well suited to generate complex-shaped porous ceramic matrices directly from powder materials. Anatomical information obtained from a patient can be used to design the implant for a target defect. In the 3D printing technique, a box filled with ceramic powder is printed with a polymer-based binder solution layer by layer. Powder is bonded in wetted regions. Unglued powder can be removed and a ceramic green body remains. We use a modified hydroxyapatite (HA) powder for the fabrication of 3D printed scaffolds due to the safety of HA as biocompatible implantable material and efficacy for bone regeneration. The printed ceramic green bodies are consolidated at a temperature of 1250 degrees C in a high temperature furnace in ambient air. The polymeric binder is pyrolysed during sintering. The resulting scaffolds can be used in tissue engineering of bone implants using patient-derived cells that are seeded onto the scaffolds. This article describes the process chain, beginning from data preparation to 3D printing tests and finally sintering of the scaffold. Prototypes were successfully manufactured and characterized. It was demonstrated that it is possible to manufacture parts with inner channels with a dimension down to 450 microm and wall structures with a thickness down to 330 microm. The mechanical strength of dense test parts is up to 22 MPa. Copyright 2005 Wiley Periodicals, Inc.

  5. Improving the strength of ceramics by controlling the interparticle forces and rheology of the ceramic suspensions

    International Nuclear Information System (INIS)

    Chou, Yi-Ping

    2001-01-01

    This thesis describes a study of the modification of the interparticle forces of colloidal ceramic particles in aqueous suspensions in order to improve the microstructural homogeneity, and hence the reliability and mechanical performances, of subsequently formed ceramic compacts. A concentrated stable fine ceramic powder suspension has been shown to be able to generate a higher density of a ceramic product with better mechanical, and also electrical, electrochemical and optical, properties of the ceramic body. This is because in a colloidally stable suspension there are no aggregates and so defect formation, which is responsible for the ceramic body performance below its theoretical maximum, is reduced. In order to achieve this, it is necessary to form a well dispersed ceramic suspension by ensuring the interparticle forces between the particles are repulsive, with as a high a loading with particles as possible. By examining the rheological behaviour and the results of Atomic Force Microscope, the dispersion state of the suspensions and hence the interparticle forces can be analysed. In this study, concentrated ceramic suspensions were made from two kinds of zirconia powders, monoclinic (DK1) and yttria partially stabilised (HSY3) zirconia, in the presence of a dispersant, 4,5-dihydroxy-1,3-benzenedisulfonic acid disodium salt (Tiron), in aqueous system. The optimum dispersant concentrations, where the viscosity and rheological moduli are the entire minimum, for DK1 and HSY3 suspensions, respectively, are 0.625% and 0.1%. The modifications of the interparticle forces were also achieved by pH adjustment and it was found that both of the suspensions at the optimum dispersant concentration were stable over the pH range 7 ∼ 10, which coincide with the results of the electrophoretic mobility measurements. Ceramic compacts have then been made by slip casting the suspensions of different dispersant concentration, followed by firing procedure. Mechanical properties of

  6. Ceramic on ceramic arthroplasty of the hip: new materials confirm appropriate use in young patients.

    Science.gov (United States)

    Sentuerk, U; von Roth, P; Perka, C

    2016-01-01

    The leading indication for revision total hip arthroplasty (THA) remains aseptic loosening owing to wear. The younger, more active patients currently undergoing THA present unprecedented demands on the bearings. Ceramic-on-ceramic (CoC) bearings have consistently shown the lowest rates of wear. The recent advances, especially involving alumina/zirconia composite ceramic, have led to substantial improvements and good results in vitro. Alumina/zirconia composite ceramics are extremely hard, scratch resistant and biocompatible. They offer a low co-efficient of friction and superior lubrication and lower rates of wear compared with other bearings. The major disadvantage is the risk of fracture of the ceramic. The new composite ceramic has reduced the risk of fracture of the femoral head to 0.002%. The risk of fracture of the liner is slightly higher (0.02%). Assuming that the components are introduced without impingement, CoC bearings have major advantages over other bearings. Owing to the superior hardness, they produce less third body wear and are less vulnerable to intra-operative damage. The improved tribology means that CoC bearings are an excellent choice for young, active patients requiring THA. ©2016 The British Editorial Society of Bone & Joint Surgery.

  7. Dense ceramic articles

    International Nuclear Information System (INIS)

    Cockbain, A.G.

    1976-01-01

    A method is described for the manufacture of articles of substantially pure dense ceramic materials, for use in severe environments. Si N is very suitable for use in such environments, but suffers from the disadvantage that it is not amenable to sintering. Some disadvantages of the methods normally used for making articles of Si N are mentioned. The method described comprises mixing a powder of the substantially pure ceramic material with an additive that promotes densification, and which is capable of nuclear transmutation into a gas when exposed to radiation, and hot pressing the mixture to form a billet. The billet is then irradiated to convert the additive into a gas which is held captive in the billet, and it is then subjected to a hot forging operation, during which the captive gas escapes and an article of substantially pure dense ceramic material is forged. The method is intended primarily for use for Si N, but may be applied to other ceramic materials. The additive may be Li or Be or their compounds, to the extent of at least 5 ppm and not more than 5% by weight. Irradiation is effected by proton or neutron bombardment. (UK)

  8. Systematic approach to preparing ceramic-glass composites with high translucency for dental restorations.

    Science.gov (United States)

    Yoshimura, Humberto N; Chimanski, Afonso; Cesar, Paulo F

    2015-10-01

    Ceramic composites are promising materials for dental restorations. However, it is difficult to prepare highly translucent composites due to the light scattering that occurs in multiphase ceramics. The objective of this work was to verify the effectiveness of a systematic approach in designing specific glass compositions with target properties in order to prepare glass infiltrated ceramic composites with high translucency. First it was necessary to calculate from literature data the viscosity of glass at the infiltration temperature using the SciGlass software. Then, a glass composition was designed for targeted viscosity and refractive index. The glass of the system SiO2-B2O3-Al2O3-La2O3-TiO2 prepared by melting the oxide raw materials was spontaneously infiltrated into porous alumina preforms at 1200°C. The optical properties were evaluated using a refractometer and a spectrophotometer. The absorption and scattering coefficients were calculated using the Kubelka-Munk model. The light transmittance of prepared composite was significantly higher than a commercial ceramic-glass composite, due to the matching of glass and preform refractive indexes which decreased the scattering, and also to the decrease in absorption coefficient. The proposed systematic approach was efficient for development of glass infiltrated ceramic composites with high translucency, which benefits include the better aesthetic performance of the final prosthesis. Copyright © 2015 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  9. Fast densification processes for carbon and ceramic composites

    International Nuclear Information System (INIS)

    Delhaes, P.; Robin-Brosse, C.; David, P.

    2006-01-01

    A general introduction of the different vapour infiltration processes developed to prepare carbon-carbon composites is presented. Then a novel method with a liquid precursor, called film boiling or calefaction technique is described and compared with the usual ones. It is shown how this technique is very attractive to prepare carbon and ceramic composites within a short processing time together with a higher carbon yield. Finally the pertinent parameters of this process to evaluate its advantages and drawbacks for a further industrial development are analysed. (authors)

  10. Final Air Toxics Standards for Clay Ceramics Manufacturing, Glass Manufacturing, and Secondary Nonferrous Metals Processing Area Sources Fact Sheet

    Science.gov (United States)

    This page contains a December 2007 fact sheet with information regarding the National Emissions Standards for Hazardous Air Pollutants (NESHAP) for Clay Ceramics Manufacturing, Glass Manufacturing, and Secondary Nonferrous Metals Processing Area Sources

  11. Emerging Ceramic-based Materials for Dentistry

    Science.gov (United States)

    Denry, I.; Kelly, J.R.

    2014-01-01

    Our goal is to give an overview of a selection of emerging ceramics and issues for dental or biomedical applications, with emphasis on specific challenges associated with full-contour zirconia ceramics, and a brief synopsis on new machinable glass-ceramics and ceramic-based interpenetrating phase composites. Selected fabrication techniques relevant to dental or biomedical applications such as microwave sintering, spark plasma sintering, and additive manufacturing are also reviewed. Where appropriate, the authors have added their opinions and guidance. PMID:25274751

  12. Influence of Solution Properties and Process Parameters on the Formation and Morphology of YSZ and NiO Ceramic Nanofibers by Electrospinning

    Directory of Open Access Journals (Sweden)

    Gerard Cadafalch Gazquez

    2017-01-01

    Full Text Available The fabrication process of ceramic yttria-stabilized zirconia (YSZ and nickel oxide nanofibers by electrospinning is reported. The preparation of hollow YSZ nanofibers and aligned nanofiber arrays is also demonstrated. The influence of the process parameters of the electrospinning process, the physicochemical properties of the spinning solutions, and the thermal treatment procedure on spinnability and final microstructure of the ceramic fibers was determined. The fiber diameter can be varied from hundreds of nanometers to more than a micrometer by controlling the solution properties of the electrospinning process, while the grain size and surface roughness of the resulting fibers are mainly controlled via the final thermal annealing process. Although most observed phenomena are in qualitative agreement with previous studies on the electrospinning of polymeric nanofibers, one of the main differences is the high ionic strength of ceramic precursor solutions, which may hamper the spinnability. A strategy to control the effective ionic strength of precursor solutions is also presented.

  13. Influence of clay mineralogy on clay based ceramic products

    International Nuclear Information System (INIS)

    Radzali Othman; Tuan Besar Tuan Sarif; Zainal Arifin Ahmad; Ahmad Fauzi Mohd Noor; Abu Bakar Aramjat

    1996-01-01

    Clay-based ceramic products can either be produced directly from a suitable clay source without the need further addition or such products can be produced from a ceramic body formulated by additions of other raw materials such as feldspar and silica sand. In either case, the mineralogical make-up of the clay component plays a dominating role in the fabrication and properties of the ceramic product. This study was sparked off by a peculiar result observed in one of five local ball clay samples that were used to reformulate a ceramic body. Initial characterisation tests conducted on the clays indicated that these clays can be classified as kaolinitic. However, one of these clays produced a ceramic body that is distinctively different in terms of whiteness, smoothness and density as compared to the other four clays. Careful re-examination of other characterisation data, such as particle size distribution and chemical analysis, failed to offer any plausible explanation. Consequently, the mineralogical analysis by x-ray diffraction was repeated by paying meticulous attention to specimen preparation. Diffraction data for the clay with anomalous behaviour indicated the presence of a ∼ 10A peak that diminished when the same specimen was re-tested after heating in an oven at 12O degree C whilst the other four clays only exhibit the characteristic kaolinite (Al sub 2 O sub 3. 2SiO sub 2. 2H sub 2 0) and muscovite peaks at ∼ 7A and ∼ 10A before and after heat treatment. This suggests the presence of the mineral halloysite (A1 sub 2 0 sub 3. 2SiO sub 2.4H sub 2 0) in that particular clay. This difference in mineralogy can be attributed to account for the variations in physical properties of the final product. Consequently, this paper reviews in general the precautionary measures that must be adhered to during any mineralogical investigation of clay minerals or clay-based materials. The common pitfalls during specimen preparation, machine settings and interpretation of

  14. Fatigue of dental ceramics.

    Science.gov (United States)

    Zhang, Yu; Sailer, Irena; Lawn, Brian R

    2013-12-01

    Clinical data on survival rates reveal that all-ceramic dental prostheses are susceptible to fracture from repetitive occlusal loading. The objective of this review is to examine the underlying mechanisms of fatigue in current and future dental ceramics. The nature of various fatigue modes is elucidated using fracture test data on ceramic layer specimens from the dental and biomechanics literature. Failure modes can change over a lifetime, depending on restoration geometry, loading conditions and material properties. Modes that operate in single-cycle loading may be dominated by alternative modes in multi-cycle loading. While post-mortem examination of failed prostheses can determine the sources of certain fractures, the evolution of these fractures en route to failure remains poorly understood. Whereas it is commonly held that loss of load-bearing capacity of dental ceramics in repetitive loading is attributable to chemically assisted 'slow crack growth' in the presence of water, we demonstrate the existence of more deleterious fatigue mechanisms, mechanical rather than chemical in nature. Neglecting to account for mechanical fatigue can lead to gross overestimates in predicted survival rates. Strategies for prolonging the clinical lifetimes of ceramic restorations are proposed based on a crack-containment philosophy. Copyright © 2013 Elsevier Ltd. All rights reserved.

  15. Preparation of 147Pm ceramic source core

    International Nuclear Information System (INIS)

    Mielcarski, M.

    1989-01-01

    Preparation of ceramic pellets containing fixed promethium-147 is described. Incorporation rate of 147 Pm into the ceramic material was determined. The leachability and vaporization of promethium from the obtained ceramics was investigated. The ceramic pellets prepared by the described procedure, mounted in special holders, can be applied as point sources in beta backscatter thickness gauges. (author)

  16. Achievement report for fiscal 1992. Research and development of ceramic gas turbine (Portable regenerative double-shaft ceramic gas turbine for portable power generation); 1992 nendo ceramic gas turbine no kenkyu kaihatsu seika hokokusho. Kahanshiki hatsuden'yo saiseishiki ceramic gas turbine

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1993-05-01

    Research and development has been advanced on a ceramic gas turbine (CGT) with an output of 300-kW class and thermal efficiency of 42% or higher. Activities were performed in the following three fields: 1) research of heat resistant ceramic members, 2) research of elementary technologies, and 3) studies on design, prototype fabrication, and operation. In Item 1, research was performed on forming the heat resistant ceramic members, and all-ceramic members constituting the basic type gas turbine were fabricated. Improvements were given on the problems discovered in the heat shock test, and the hot spin test. In Item 2, elementary researches were made on the basic technologies for the ceramic gas turbine, such as on the heat exchanger, combustor, and ceramic turbine, wherein discussions were given on improvement of mechanical strength and performance. In Item 3, design and prototype fabrication were performed on the basic type ceramic gas turbine, based on the results of research operations on the basic type (metallic gas turbine). Adjustment operations were launched on some of the components. (NEDO)

  17. Near net shape, low cost ceramic valves for advanced engine applications

    Energy Technology Data Exchange (ETDEWEB)

    Pidria, M.; Merlone, E.; Parussa, F. [Fiat Research Centre, Orbassano (Italy); Handelsman, J.; Gorodnev, A. [Ceracom Materials Ltd., Yavneh (Israel)

    2003-07-01

    Future gasoline and diesel engines with electro-hydraulic or electro-mechanical valve control systems require the development of lighter valves to achieve the best results in terms of increased performances, lower fuel consumption and overall efficiency. Ceramic materials can adequately satisfy the required mechanical and thermal properties, nevertheless they still lack as far as manufacturing costs are concerned. Objective of the work was the development of a low-cost forming and sintering process, to produce near-net shape ceramic valves thus requiring very low finishing operations and significantly minimizing material waste. Between available technical ceramic materials, silicon nitride has been chosen to replace conventional steels and Ni-based alloys for the exhaust valves application. The work was then devoted to (i) the selection of the best starting materials composition, taking into account the requirements of a cost effective and high volume production, (ii) the development of an innovative pressure-injection molding process to produce near-net shape parts via a thermosetting feedstock and (iii) the optimization of a proper pressure-less sintering route to obtain cost-competitive, real scale components with adequate final density and mechanical properties. (orig.)

  18. High-power electro-optic switch technology based on novel transparent ceramic

    International Nuclear Information System (INIS)

    Zhang Xue-Jiao; Ye Qing; Qu Rong-Hui; Cai Hai-wen

    2016-01-01

    A novel high-power polarization-independent electro-optic switch technology based on a reciprocal structure Sagnac interferometer and a transparent quadratic electro-optic ceramic is proposed and analyzed theoretically and experimentally. The electro-optic ceramic is used as a phase retarder for the clockwise and counter-clockwise polarized light, and their polarization directions are adjusted to their orthogonal positions by using two half-wave plates. The output light then becomes polarization-independent with respect to the polarization direction of the input light. The switch characteristics, including splitter ratios and polarization states, are theoretically analyzed and simulated in detail by the matrix multiplication method. An experimental setup is built to verify the analysis and experimental results. A new component ceramic is used and a non-polarizing cube beam splitter (NPBS) replaces the beam splitter (BS) to lower the ON/OFF voltage to 305 V and improve the extinction ratio by 2 dB. Finally, the laser-induced damage threshold for the proposed switch is measured and discussed. It is believed that potential applications of this novel polarization-independent electro-optic switch technology will be wide, especially for ultrafast high-power laser systems. (paper)

  19. Dense high temperature ceramic oxide superconductors

    Science.gov (United States)

    Landingham, Richard L.

    1993-01-01

    Dense superconducting ceramic oxide articles of manufacture and methods for producing these articles are described. Generally these articles are produced by first processing these superconducting oxides by ceramic processing techniques to optimize materials properties, followed by reestablishing the superconducting state in a desired portion of the ceramic oxide composite.

  20. Transmission of Er:YAG laser through different dental ceramics.

    Science.gov (United States)

    Sari, Tugrul; Tuncel, Ilkin; Usumez, Aslihan; Gutknecht, Norbert

    2014-01-01

    The aim of this study was to determine the erbium-doped yttrium aluminum garnet (Er:YAG) laser transmission ratio through different dental ceramics with different thicknesses. Laser debonding procedure of adhesively luted all-ceramic restorations is based on the transmission of laser energy through the ceramic and the ablation of resin cement, because of the transmitted laser energy. Five different dental ceramics were evaluated in this study: sintered zirconium-oxide core ceramic, monolithic zirconium-oxide ceramic, feldspathic ceramic, leucite-reinforced glass ceramic, and lithium disilicate-reinforced glass ceramic. Two ceramic discs with different thicknesses (0.5 and 1 mm) were fabricated for each group. Ceramic discs were placed between the sensor membrane of the laser power meter and the tip of the contact handpiece of an Er:YAG laser device with the aid of a custom- made acrylic holder. The transmission ratio of Er:YAG laser energy (500 mJ, 2 Hz, 1 W, 1000 μs) through different ceramic discs was measured with the power meter. Ten measurements were made for each group and the results were analyzed with two way analysis of variance (ANOVA) and Tukey honestly significant difference (HSD) tests. The highest transmission ratio was determined for lithium disilicate-reinforced ceramic with 0.5 mm thickness (88%) and the lowest was determined for feldspathic ceramic with 1 mm thickness (44%). The differences among the different ceramics and between the different thicknesses were significant (pCeramic type and thickness should be taken into consideration to adjust the laser irradiation parameters during laser debonding of adhesively luted all-ceramic restorations.

  1. Performances of multi-channel ceramic photomultipliers

    International Nuclear Information System (INIS)

    Comby, G.; Karolak, M.; Piret, Y.; Mouly, J.P.

    1995-09-01

    Ceramic electron multipliers with real metal dynodes and independent channels ware constructed using multilayer ceramic technology. Tests of these prototypes show their capability to form sensitive detectors such as photomultipliers or light intensifiers. Here, we present results for the photocathode sensitivity, dynode activation, gain, linearity range and dynamic characteristics as well as the effect of 3-year aging of the main operational functions. The advantages provided by the ceramic components are discussed. These results motivate the development of a compact 256 pixel ceramic photomultiplier. (author)

  2. Emerging ceramic-based materials for dentistry.

    Science.gov (United States)

    Denry, I; Kelly, J R

    2014-12-01

    Our goal is to give an overview of a selection of emerging ceramics and issues for dental or biomedical applications, with emphasis on specific challenges associated with full-contour zirconia ceramics, and a brief synopsis on new machinable glass-ceramics and ceramic-based interpenetrating phase composites. Selected fabrication techniques relevant to dental or biomedical applications such as microwave sintering, spark plasma sintering, and additive manufacturing are also reviewed. Where appropriate, the authors have added their opinions and guidance. © International & American Associations for Dental Research.

  3. Masking ability of bi- and tri- laminate all-ceramic veneers on tooth-colored ceramic discs.

    Science.gov (United States)

    Farhan, Daniel; Sukumar, Smitha; von Stein-Lausnitz, Axel; Aarabi, Ghazal; Alawneh, Ahmad; Reissmann, Daniel R

    2014-01-01

    A predictable esthetic outcome is imperative when placing ceramic veneers. Discolored teeth pose a major challenge as sufficient material thickness is required to achieve a good esthetic result. There is limited evidence in the literature that compares the masking ability of multi-laminate veneers. The aim of this in-vitro study was to compare the masking ability of bi-laminate (BL) and tri-laminate (TL) all-ceramic veneers cemented on tooth-colored ceramic discs. A total of 40 veneers (shade A1, 10-mm diameter, 0.8-mm thick) were manufactured-20 BL veneers (0.4-mm pressable ceramic coping veneered with 0.4-mm thick enamel layer) and 20 TL veneers (0.4-mm coping veneered with 0.2-mm thick opaque interlayer and 0.2-mm thick enamel layer). A bonding apparatus was utilized to adhesively cement all veneers on the ceramic discs (shade A1), simulating teeth of light and dark color. The resulting groups (N = 10 each) were the reference groups (shade A1 ceramic base) BL-1 and TL-1 veneers, and the test groups (shade A4 ceramic base) BL-4 and TL-4 veneers. The color of the cemented veneers was measured using a spectrophotometer. The data were converted to CIE L*a*b* coordinates, and ΔE* were calculated to allow for statistical analysis. The color differences between the samples with the A1 and A4 ceramic bases were significantly lower when covered with TL veneers (mean ΔE*: 3.2 units) than with BL veneers (mean ΔE*: 4.0 units: p bi-laminate veneers. Patients with discolored/darker teeth may benefit from a more predictable esthetic result when teeth restored with tri-laminate rather than bi-laminate veneers. © 2014 Wiley Periodicals, Inc.

  4. Advanced ceramic in structural engineering

    OpenAIRE

    Alonso Rodea, Jorge

    2012-01-01

    The work deals with "Advanced Ceramics in Structural Engineering”. Throughout this work we present the different types of ceramic that are currently in wider use, and the main research lines that are being followed. Ceramics have very interesting properties, both mechanical and electrical and refractory where we can find some of the most interesting points of inquiry. Through this work we try tounderstand this complex world, analyzing both general and specific properties of ...

  5. The technical ceramics (second part)

    International Nuclear Information System (INIS)

    Auclerc, S.; Poulain, E.

    2004-01-01

    This work deals with ceramics used in the nuclear and the automotive industries. Concerning the nuclear sector, ceramics are particularly used in reactors, in the treatment of radioactive wastes and for the storage of the ultimate wastes. Details are given about the different ceramics used. In the automobile sector, aluminium is principally used for its lightness and cordierite, basic material of catalyst supports is especially used in the automobile devices of cleansing. (O.M.)

  6. Formulation of nano-ceramic filters used in separation of heavy metals . Part II: Zirconia ceramic filters

    International Nuclear Information System (INIS)

    Khalil, T.; Labib, Sh.; Abou EI-Nour, F.H.; Abdel-Kbalik, M.

    2007-01-01

    Zirconia ceramic filters are prepared using polymeric sol-gel process. An optimization of synthesis parameters was studied to give cracked free coated nano porous film with high performance quality. Zirconia ceramic filters are characterized to select tbe optimized conditions that give tbe suitable zirconia filter used in heavy metal separation. The ceramic filters were characterized using BET method for surface measurements, mercury porosimeter for pore size distribution analysis and coating thickness measurements, SEM for microstructural studies and atomic absorption spectrophotometer (AAS) for metal analysis. The results indicated that zirconia ceramic filters. show high separation performance for cadmium, cupper, iron, manganese and lead

  7. Phase composition of yttrium-doped zirconia ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Hennig, Christoph; Scheinost, Andreas C. [Helmholtz-Zentrum Dresden-Rossendorf e.V., Dresden (Germany). Molecular Structures; Weiss, Stephan [Helmholtz-Zentrum Dresden-Rossendorf e.V., Dresden (Germany). Surface Processes; Ikeda-Ohno, Atsushi [Helmholtz-Zentrum Dresden-Rossendorf e.V., Dresden (Germany). Chemistry of the F-Elements; Gumeniuk, R. [Technische Univ. Bergakademie Freiberg (Germany). Inst. fuer Experimentelle Physik

    2017-06-01

    Ceramic material might be an alternative to borosilicate glass for the immobilization of nuclear waste. The crystallinity of ceramic material increases the corrosion resistance over several magnitudes in relation to amorphous glasses. The stability of such ceramics depend on several parameters, among them the crystal phase composition. A reliable quantitative phase analysis is necessary to correlate the macroscopic material properties with structure parameters. We performed a feasibility study based on yttrium-doped zirconia ceramics as analogue for trivalent actinides to ascertain that the nanosized crystal phases in zirconia ceramics can be reliably determined.

  8. Mechanical and trybological characterization of ceramic materials obtained of mine solid wastes

    International Nuclear Information System (INIS)

    Soto T, J.L.

    2003-01-01

    A discussion of the physical, mechanical and tribological characterization of the ceramics Jaar, Jaca and Vijaar is presented in this work. They have been obtained from the industrial residuals, coming from metals and sand of the mining industry in Pachuca Hidalgo, Mexico. The methodology followed for the obtention and characterization of these ceramics consists on eliminating the cyanides from the tailings through columns coupled with a system controlled with thermostats. Then, the chemical composition is analysed with spectrometry emission of plasma and scanning electronic microscopy. Then the ceramics are produced. The base material is agglutinated with clay or kaolin. For this purpose, it was used a sintering processes and isothermal compacting in hot condition. Finally, the physical, chemical, mechanical and tribological properties of these new products are determined. Carbon, oxygen, sodium, magnesium, aluminium, manganese, silicon, potassium, phosphor, calcium, titanium, iron, molybdenum, silver and gold are in the chemical composition or ceramic analysed. Also these are heterogeneous mixture of clay and kaolin. The cyanide was eliminated. The results show that Vijaar has better wear resistances to the waste; this was demonstrated in tribology tests. They were not perforated with the abrasive particles. Also, they have high hardness and they can to support more loads in compression than Jaar and the Jaca. Consequently, they are less fragile and, therefore, they can tolerate bending stresses and bigger impact loading. (Author)

  9. OXYGEN TRANSPORT CERAMIC MEMBRANES

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Sukumar Bandopadhyay; Dr. Nagendfra Nagabhushana

    2001-07-01

    The mechanical properties of model systems were analyzed. A reasonably accurate finite element model was implemented and a rational metric to predict the strength of ceramic/metal concentrical joints was developed. The mode of failure of the ceramic/metal joints was determined and the importance of the mechanical properties of the braze material was assessed. Thermal cycling experiments were performed on the model systems and the results were discussed. Additionally, experiments using the concept of placing diffusion barriers on the ceramic surface to limit the extent of the reaction with the braze were performed. It was also observed that the nature and morphology of the reaction zone depends greatly on the nature of the perovskite structure being used. From the experiments, it is observed that the presence of Cr in the Fe-occupied sites decreases the tendency of Fe to segregate and to precipitate out of the lattice. In these new experiments, Ni was observed to play a major role in the decomposition of the ceramic substrate.

  10. Fiscal 1997 achievement report. Research and development of synergy ceramics; 1997 nendo synergy ceramics no kenkyu kaihatsu seika hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-03-01

    Research and development is conducted on two subjects, that is, 1) hyper organized structure control technology and 2) structural element control technology. In addition, joint research and development is conducted on the creation of new materials by hyper organized structure controlling, hyper organized structure controlling for ceramics by a structurization reaction process, designing of precursors to ceramics, and the hyper organized structure control for ceramics by nanostructure process control. The joint research and development endeavors further deal with re-entrusted projects which involve researches on sintered structure control by powdery particulate structure control; dynamic process of synergy ceramics; oxynitride liquids, glasses, and glass-ceramics; and multifunctional ceramic laminates for engineering applications. Under subject 1), researches are made on the development of precursors into ceramics by utilizing chemical reactions of organic metal compounds, and analyses are conducted into the effects, exerted by the molecular structures of precursors and the conditions of a reaction for their development into ceramics, on the microstructures and various properties of the ceramics to be composed. Under subject 2), high strength, great hardness, and high resistance to wear are realized by allowing the precipitation of nano-particulates in crystals of a fine and very compact sintered body of alumina. (NEDO)

  11. Survival of anterior cantilevered all-ceramic resin-bonded fixed dental prostheses made from zirconia ceramic.

    Science.gov (United States)

    Sasse, Martin; Kern, Matthias

    2014-06-01

    This study evaluated the clinical outcome of all-ceramic resin-bonded fixed dental prostheses (RBFDPs) with a cantilevered single-retainer design made from zirconia ceramic. Forty-two anterior RBFDPs with a cantilevered single-retainer design were made from yttrium oxide-stabilized zirconium oxide ceramic. RBFDPs were inserted using Panavia 21 TC as luting agent after air-abrasion of the ceramic bonding surface. During a mean observation time of 61.8 months two debondings occurred. Both RBFDPs were rebonded using Panavia 21 TC and are still in function. A caries lesion was detected at one abutment tooth during recall and was treated with a composite filling. Therefore, the overall six-year failure-free rate according to Kaplan-Meier was 91.1%. If only debonding was defined as failure the survival rate increased to 95.2%. Since all RBFDPs are still in function the overall survival rate was 100% after six years. Cantilevered zirconia ceramic RBFDPs showed promising results within the observation period. Single-retainer resin-bonded fixed dental prostheses made from zirconia ceramic show very good mid-term clinical survival rates. They should therefore be considered as a viable treatment alternative for the replacement of single missing anterior teeth especially as compared to an implant therapy. Copyright © 2014 Elsevier Ltd. All rights reserved.

  12. Selecting Ceramics - Introduction

    OpenAIRE

    Cassidy, M.

    2002-01-01

    AIM OF PRESENTATION: To compare a number of materials for extracoronal restoration of teeth with particular reference to CAD-CAM ceramics. CASE DESCRIPTION AND TREATMENT CARRIED OUT: This paper will be illustrated using clinical examples of patients treated using different ceramic restorations to present the advantages and disadvantages and each technique. The different requirements of tooth preparation, impression taking and technical procedures of each system will be presented and compar...

  13. Effect of various intermediate ceramic layers on the interfacial stability of zirconia core and veneering ceramics.

    Science.gov (United States)

    Yoon, Hyung-In; Yeo, In-Sung; Yi, Yang-Jin; Kim, Sung-Hun; Lee, Jai-Bong; Han, Jung-Suk

    2015-01-01

    The purposes of this study were to evaluate the effects of intermediate ceramics on the adhesion between the zirconia core and veneer ceramics. The polished surfaces of fully sintered Y-TZP blocks received three different treatments: (1) connector (C), (2) liner (L) or (3) wash layer (W). All the treated zirconia blocks were veneered with either (a) fluorapatite glass-ceramic (E) or (b) feldspathic porcelain (V) and divided into four groups (CE, CV, LE and WV). For the control group, the testing surfaces of metal blocks were veneered with feldspathic porcelain (VM). A half of the samples in each group (n = 21) were exposed to thermocycling, while the other half of the specimens were stored at room temperature under dry conditions. All specimens were subjected to the shear test and the failed surfaces were microscopically examined. The elemental distribution at the zirconia core/veneer interface was analyzed. The specimens in Groups CE and CV exhibited significantly greater mean bond strength values than those in Groups LE and WV, respectively (p ceramic substances into the zirconia surface. A glass-ceramic based connector is significantly more favorable to core/veneer adhesion than the other intermediate ceramics evaluated in the study. However, thermal cycling affected the bond strength at the core/veneer interface differently according to the intermediate ceramics.

  14. New approach to design of ceramic/polymer material compounds

    International Nuclear Information System (INIS)

    Todt, A; Nestler, D; Trautmann, M; Wagner, G

    2016-01-01

    The damage tolerance of carbon fibre-reinforced ceramic-matrix composite materials depends on their porosity and can be rather significant. Complex structures are difficult to produce. The integration of simple geometric structures of ceramic-matrix composite materials in complex polymer-based hybrid structures is a possible approach of realising those structures. These hybrid material compounds, produced in a cost-efficient way, combine the different advantages of the individual components in one hybrid material compound. In addition the individual parts can be designed to fit a specific application and the resulting forces. All these different advantages result in a significant reduction of not only the production costs and the production time, but also opens up new areas of application, such as the large-scale production of wear-resistant and chemically inert, energy dampening components for reactors or in areas of medicine. The low wettability of the ceramic component however is a disadvantage of this approach. During the course of this contribution, different C/C composite materials with a specific porosity were produced, while adjusting the resin/hardening agent-ratio, as well as the processing parameters. After the production, different penetration tests were conducted with a polymer component. The final part of the article is comprised of the microstructural analysis and the explanation of the mechanical relationships. (paper)

  15. Tritium behaviour in ceramic breeder blankets

    International Nuclear Information System (INIS)

    Miller, J.M.

    1989-01-01

    Tritium release from the candidate ceramic materials, Li 2 O, LiA10 2 , Li 2 SiO 3 , Li 4 SiO 4 and Li 2 ZrO 3 , is being investigated in many blanket programs. Factors that affect tritium release from the ceramic into the helium sweep gas stream include operating temperature, ceramic microstructure, tritium transport and solubility in the solid. A review is presented of the material properties studied and of the irradiation programs and the results are summarized. The ceramic breeder blanket concept is briefly reviewed

  16. Development of nano-structured silicon carbide ceramics: from synthesis of the powder to sintered ceramics

    International Nuclear Information System (INIS)

    Reau, A.

    2008-12-01

    The materials used inside future nuclear reactors will be subjected to very high temperature and neutrons flux. Silicon carbide, in the form of SiC f /SiC nano-structured composite is potentially interesting for this type of application. It is again necessary to verify the contribution of nano-structure on the behaviour of this material under irradiation. To verify the feasibility and determine the properties of the matrix, it was envisaged to produce it by powder metallurgy from SiC nanoparticles. The objective is to obtain a fully dense nano-structured SiC ceramic without additives. For that, a parametric study of the phases of synthesis and agglomeration was carried out, the objective of which is to determine the active mechanisms and the influence of the key parameters. Thus, studying the nano-powder synthesis by laser pyrolysis allowed to produce, with high production rates, homogeneous batches of SiC nanoparticles whose size can be adjusted between 15 and 90 nm. These powders have been densified by an innovating method: Spark Plasma Sintering (SPS). The study and the optimization of the key parameters allowed the densification of silicon carbide ceramic without sintering aids while preserving the nano-structure of material. The thermal and mechanical properties of final materials were studied in order to determine the influence of the microstructure on their properties. (author)

  17. Physical-optical effects obtention for the ceramic tiles decoration; Obtencion de efectos fisico-opticos para la decoracion de baldosas ceramicas

    Energy Technology Data Exchange (ETDEWEB)

    Cabrera, M J; Montins, V; Solsona, D; Sala, J M

    2012-07-01

    This paper presents a range of products for the ceramic tiles decoration, characterized for a microcracks structure after its application on a ceramic substrate and subsequent firing. This structure origins a multicoloured iridescent effect that confers to the ceramic tile differential aesthetics characteristics, with a final aspect similar to the rainbow quartz or iris quartz. An analysis of the state of the art is made as well as a deepening in the study and characterization of the physical optical phenomena responsible of that kind of effects in these minerals, with the aim of determining and modelling the multicoloured effect or iridescent effect, the cause of this effect, the physical-optical phenomenon that produces it, and the analysis and knowledge of the phenomenological mechanisms that origins it, so that we can try the extrapolation of that effects wit our ceramic materials. (Author)

  18. Research on Durability of Recycled Ceramic Powder Concrete

    Science.gov (United States)

    Chen, M. C.; Fang, W.; Xu, K. C.; Xie, L.

    2017-06-01

    Ceramic was ground into powder with 325 mesh and used to prepare for concrete. Basic mechanical properties, carbonation and chloride ion penetration of the concrete tests were conducted. In addition, 6-hour electric fluxes of recycled ceramic powder concrete were measured under loading. The results showed that the age strength of ceramics powder concrete is higher than that of the ordinary concrete and the fly ash concrete. The ceramic powder used as admixture would reduce the strength of concrete under no consideration of its impact factor; under consideration of the impact factor for ceramic powder as admixture, the carbonation resistance of ceramic powder concrete was significantly improved, and the 28 day carbonation depth of the ceramic powder concrete was only 31.5% of ordinary concrete. The anti-chloride-permeability of recycled ceramic powder concrete was excellent.

  19. Mixed-mode fracture of ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Petrovic, J.J.

    1985-01-01

    The mixed-mode fracture behavior of ceramic materials is of importance for monolithic ceramics in order to predict the onset of fracture under generalized loading conditions and for ceramic composites to describe crack deflection toughening mechanisms. Experimental data on surface flaw mixed-mode fracture in various ceramics indicate that the flaw-plane normal stress at fracture decreases with increasing in-flaw-plane shear stress, although present data exhibit a fairly wide range in details of this sigma - tau relationship. Fracture from large cracks suggests that Mode II has a greater effect on Mode I fracture than Mode III. A comparison of surface flaw and large crack mixed-mode I-II fracture responses indicated that surface flaw behavior is influenced by shear resistance effects.

  20. Flexural strength and translucent characteristics of lithium disilicate glass-ceramics with different P2O5 content

    International Nuclear Information System (INIS)

    Wang, Fu; Gao, Jing; Wang, Hui; Chen, Ji-hua

    2010-01-01

    Lithium disilicate glass-ceramics derived from the SiO 2 -Li 2 O-K 2 O-Al 2 O 3 -ZrO 2 -P 2 O 5 system with different P 2 O 5 content (from 0.5 mol.% to 2.0 mol.% at a step of 0.5 mol.%) were prepared for dental restorative application. Flexural strength of final glass-ceramics and translucent characteristics expressed in term of contrast ratio (CR) were measured. The interrelations between P 2 O 5 content, microstructure and properties were discussed. Glass-ceramic with a P 2 O 5 content of 1.0 mol.%, in which elongated rod-like Li 2 Si 2 O 5 crystals formed an interlocking microstructure, showed the highest flexural strength and suitable contrast ratio for dental restorative application.

  1. Fibrous-Ceramic/Aerogel Composite Insulating Tiles

    Science.gov (United States)

    White, Susan M.; Rasky, Daniel J.

    2004-01-01

    Fibrous-ceramic/aerogel composite tiles have been invented to afford combinations of thermal-insulation and mechanical properties superior to those attainable by making tiles of fibrous ceramics alone or aerogels alone. These lightweight tiles can be tailored to a variety of applications that range from insulating cryogenic tanks to protecting spacecraft against re-entry heating. The advantages and disadvantages of fibrous ceramics and aerogels can be summarized as follows: Tiles made of ceramic fibers are known for mechanical strength, toughness, and machinability. Fibrous ceramic tiles are highly effective as thermal insulators in a vacuum. However, undesirably, the porosity of these materials makes them permeable by gases, so that in the presence of air or other gases, convection and gas-phase conduction contribute to the effective thermal conductivity of the tiles. Other disadvantages of the porosity and permeability of fibrous ceramic tiles arise because gases (e.g., water vapor or cryogenic gases) can condense in pores. This condensation contributes to weight, and in the case of cryogenic systems, the heat of condensation undesirably adds to the heat flowing to the objects that one seeks to keep cold. Moreover, there is a risk of explosion associated with vaporization of previously condensed gas upon reheating. Aerogels offer low permeability, low density, and low thermal conductivity, but are mechanically fragile. The basic idea of the present invention is to exploit the best features of fibrous ceramic tiles and aerogels. In a composite tile according to the invention, the fibrous ceramic serves as a matrix that mechanically supports the aerogel, while the aerogel serves as a low-conductivity, low-permeability filling that closes what would otherwise be the open pores of the fibrous ceramic. Because the aerogel eliminates or at least suppresses permeation by gas, gas-phase conduction, and convection, the thermal conductivity of such a composite even at

  2. Ceramic technology for Advanced Heat Engines Project

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, D.R.

    1991-07-01

    Significant accomplishments in fabricating ceramic components for advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. However, these programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and database and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. An assessment of needs was completed, and a five year project plan was developed with extensive input from private industry. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities. This project is managed by ORNL for the Office of Transportation Technologies, Office of Transportation Materials, and is closely coordinated with complementary ceramics tasks funded by other DOE offices, NASA, DOD, and industry.

  3. Mechanical properties of ion implanted ceramic surfaces

    International Nuclear Information System (INIS)

    Burnett, P.J.

    1985-01-01

    This thesis investigates the mechanisms by which ion implantation can affect those surface mechanical properties of ceramics relevant to their tribological behaviour, specifically hardness and indentation fracture. A range of model materials (including single crystal Si, SiC, A1 2 0 3 , Mg0 and soda-lime-silica glass) have been implanted with a variety of ion species and at a range of ion energies. Significant changes have been found in both low-load microhardness and indentation fracture behaviour. The changes in hardness have been correlated with the evolution of an increasingly damaged and eventually amorphous thin surface layer together with the operation of radiation-, solid-solution- and precipitation-hardening mechanisms. Compressive surface stresses have been shown to be responsible for the observed changes in identation fracture behaviour. In addition, the levels of surface stress present have been correlated with the structure of the surface layer and a simple quantitative model proposed to explain the observed stress-relief upon amorphisation. Finally, the effects of ion implantation upon a range of polycrystalline ceramic materials has been investigated and the observed properties modifications compared and contrasted to those found for the model single crystal materials. (author)

  4. Ceramic Technology for Advanced Heat Engines Project

    Energy Technology Data Exchange (ETDEWEB)

    1990-08-01

    The Ceramic Technology For Advanced Heat Engines Project was developed by the Department of Energy's Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Advanced Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the Department of Energy (DOE), National Aeronautics and Space Administration (NASA), and Department of Defense (DOD) advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. However, these programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. An assessment of needs was completed, and a five year project plan was developed with extensive input from private industry. The objective of the project is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on structural ceramics for advanced gas turbine and diesel engines, ceramic hearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines.

  5. Thermal properties of lithium ceramics for fusion applications

    International Nuclear Information System (INIS)

    Hollenberg, G.W.; Baker, D.E.

    1982-03-01

    Specific heat, thermal diffusivity and thermal conductivity were measured on Li 2 O, Li 4 SiO 4 , Li 2 ZrO 3 and LiAlO 2 . Data on these properties were needed for design of an irradiation experiment to be performed on these materials. In general, the specific heat of a ceramic is primarily enrichment-dependent, but the thermal diffusivity and thermal expansion coefficient may be influenced by microstructure. Hence, it will be necessary to duplicate these measurements on the engineering materials finally selected for a particular design

  6. Ceramic cutting tools materials, development and performance

    CERN Document Server

    Whitney, E Dow

    1994-01-01

    Interest in ceramics as a high speed cutting tool material is based primarily on favorable material properties. As a class of materials, ceramics possess high melting points, excellent hardness and good wear resistance. Unlike most metals, hardness levels in ceramics generally remain high at elevated temperatures which means that cutting tip integrity is relatively unaffected at high cutting speeds. Ceramics are also chemically inert against most workmetals.

  7. Ceramic drug-delivery devices.

    Science.gov (United States)

    Lasserre, A; Bajpai, P K

    1998-01-01

    A variety of ceramics and delivery systems have been used to deliver chemicals, biologicals, and drugs at various rates for desired periods of time from different sites of implantation. In vitro and in vivo studies have shown that ceramics can successfully be used as drug-delivery devices. Matrices, inserts, reservoirs, cements, and particles have been used to deliver a large variety of therapeutic agents such as antibiotics, anticancer drugs, anticoagulants, analgesics, growth factors, hormones, steroids, and vaccines. In this article, the advantages and disadvantages of conventional drug-delivery systems and the different approaches used to deliver chemical and biological agents by means of ceramic systems will be reviewed.

  8. Shock compression profiles in ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Grady, D.E.; Moody, R.L.

    1996-03-01

    An investigation of the shock compression properties of high-strength ceramics has been performed using controlled planar impact techniques. In a typical experimental configuration, a ceramic target disc is held stationary, and it is struck by plates of either a similar ceramic or by plates of a well-characterized metal. All tests were performed using either a single-stage propellant gun or a two-stage light-gas gun. Particle velocity histories were measured with laser velocity interferometry (VISAR) at the interface between the back of the target ceramic and a calibrated VISAR window material. Peak impact stresses achieved in these experiments range from about 3 to 70 GPa. Ceramics tested under shock impact loading include: Al{sub 2}O{sub 3}, AlN, B{sub 4}C, SiC, Si{sub 3}N{sub 4}, TiB{sub 2}, WC and ZrO{sub 2}. This report compiles the VISAR wave profiles and experimental impact parameters within a database-useful for response model development, computational model validation studies, and independent assessment of the physics of dynamic deformation on high-strength, brittle solids.

  9. MHD oxidant intermediate temperature ceramic heater study

    Science.gov (United States)

    Carlson, A. W.; Chait, I. L.; Saari, D. P.; Marksberry, C. L.

    1981-09-01

    The use of three types of directly fired ceramic heaters for preheating oxygen enriched air to an intermediate temperature of 1144K was investigated. The three types of ceramic heaters are: (1) a fixed bed, periodic flow ceramic brick regenerative heater; (2) a ceramic pebble regenerative heater. The heater design, performance and operating characteristics under conditions in which the particulate matter is not solidified are evaluated. A comparison and overall evaluation of the three types of ceramic heaters and temperature range determination at which the particulate matter in the MHD exhaust gas is estimated to be a dry powder are presented.

  10. Microwave sintering of ceramic materials

    Science.gov (United States)

    Karayannis, V. G.

    2016-11-01

    In the present study, the potential of microwave irradiation as an innovative energy- efficient alternative to conventional heating technologies in ceramic manufacturing is reviewed, addressing the advantages/disadvantages, while also commenting on future applications of possible commercial interest. Ceramic materials have been extensively studied and used due to several advantages they exhibit. Sintering ceramics using microwave radiation, a novel technology widely employed in various fields, can be an efficient, economic and environmentally-friendlier approach, to improve the consolidation efficiency and reduce the processing cycle-time, in order to attain substantial energy and cost savings. Microwave sintering provides efficient internal heating, as energy is supplied directly and penetrates the material. Since energy transfer occurs at a molecular level, heat is generated throughout the material, thus avoiding significant temperature gradients between the surface and the interior, which are frequently encountered at high heating rates upon conventional sintering. Thus, rapid, volumetric and uniform heating of various raw materials and secondary resources for ceramic production is possible, with limited grain coarsening, leading to accelerated densification, and uniform and fine-grained microstructures, with enhanced mechanical performance. This is particularly important for manufacturing large-size ceramic products of quality, and also for specialty ceramic materials such as bioceramics and electroceramics. Critical parameters for the process optimization, including the electromagnetic field distribution, microwave-material interaction, heat transfer mechanisms and material transformations, should be taken into consideration.

  11. Scratch resistance of SiO2 and SiO2 - ZrO2 sol-gel coatings on glass-ceramic obtained by sintering

    International Nuclear Information System (INIS)

    Soares, V. O.; Soares, P.; Peitl, O.; Zanotto, E. D.; Duran, A.; Castro, Y.

    2013-01-01

    The sol-gel process is widely used to obtain coatings on glass-ceramic substrates in order to improve the scratch and abrasion resistance, also providing a bright and homogeneous appearance of a glaze avoiding expensive final polishing treatments. This paper describes the preparation of silica and silica / zirconia coatings by sol-gel method on Li 2 O-Al 2 O3-SiO 2 (LAS) glassceramic substrates produced by sintering. The coatings were deposited by dip-coating on LAS substrates and characterized by optical microscopy and spectral ellipsometry. On the other hand, hardness and elastic modulus, coefficient of friction and abrasion and scratch resistance of the coatings were determined and compared with the substrate properties. Coatings deposited on LAS glass-ceramic confere the substrate a bright and homogeneous aspect, similar to a glaze, improving the appearance and avoiding the final polishing. However these coatings do not increase the scratch resistance of the substrate only equaling the properties of the glass-ceramic. (Author)

  12. Ceramic substrate including thin film multilayer surface conductor

    Science.gov (United States)

    Wolf, Joseph Ambrose; Peterson, Kenneth A.

    2017-05-09

    A ceramic substrate comprises a plurality of ceramic sheets, a plurality of inner conductive layers, a plurality of vias, and an upper conductive layer. The ceramic sheets are stacked one on top of another and include a top ceramic sheet. The inner conductive layers include electrically conductive material that forms electrically conductive features on an upper surface of each ceramic sheet excluding the top ceramic sheet. The vias are formed in each of the ceramic sheets with each via being filled with electrically conductive material. The upper conductive layer includes electrically conductive material that forms electrically conductive features on an upper surface of the top ceramic sheet. The upper conductive layer is constructed from a stack of four sublayers. A first sublayer is formed from titanium. A second sublayer is formed from copper. A third sublayer is formed from platinum. A fourth sublayer is formed from gold.

  13. Effect of binder burnout on the sealing performance of glass ceramics for solid oxide fuel cells

    Science.gov (United States)

    Ertugrul, Tugrul Y.; Celik, Selahattin; Mat, Mahmut D.

    2013-11-01

    The glass ceramics composite sealants are among few materials suitable for the solid oxide fuel cells (SOFC) due to their high operating temperatures (600 °C-850 °C). The glass ceramics chemically bond to both the metallic interconnector and the ceramic electrolyte and provide a gas tight connection. A careful and several stages manufacturing procedure is required to obtain a gas tight sealing. In this study, effects of binder burnout process on the sealing performance are investigated employing commercially available glass ceramic powders. The glass ceramic laminates are produced by mixing glass ceramic powders with the organic binders and employing a tape casting method. The laminates are sandwiched between the metallic interconnectors of an SOFC cell. The burnout and subsequent sealing quality are analyzed by measuring leakage rate and final macrostructure of sealing region. The effects of heating rate, dead weight load, solid loading, carrier gas and their flow rates are investigated. It is found that sealing quality is affected from all investigated parameters. While a slower heating rate is required for a better burnout, the mass flow rate of sweep gas must be adequate for removal of the burned gas. The leakage rate is reduced to 0.1 ml min-1 with 2 °C min-1 + 1 °C min-1 heating rate, 86.25% solid loading, 200 N dead weight load and 500 ml min-1 sweep gas flow rate.

  14. Monazite-type ceramics for conditioning of minor actinides. Structural characterization and properties

    Energy Technology Data Exchange (ETDEWEB)

    Babelot, Carole

    2013-07-01

    The minor actinides (MA) neptunium, americium, and curium are mainly responsible for the long-term radiotoxicity of the High Active Waste (HAW) generated during the nuclear power operation. If these long-lived radionuclides are removed from the HAW by partitioning and converted by neutron fission (transmutation) into shorter-lived or stable elements, the remaining waste loses most of its long-term radiotoxicity. Thus, partitioning and transmutation (P and T) are considered as attractive options for reducing the burden on geological disposals. As an alternative, these separated MA can also be conditioned (P and C strategy) in specifically adapted ceramics to ensure their safe final disposal over long periods. At the moment, spent fuel elements are foreseen either for direct disposal in deep geological repositories or for reprocessing. The highly active liquid waste that is produced during reprocessing is conditioned industrially using a vitrification process before final disposal. Although the widely used borosilicate glasses meet most of the specifications needed, ceramic host matrices appear to be even more suitable in terms of resistance to corrosion. The development of new materials based on tailor-made highly specific ceramics with extremely stable behavior would make it possible to improve the final storage of long-lived high-level radiotoxic waste. In the framework of this PhD research project, monazite-type ceramics were chosen as promising host matrices for the conditioning of trivalent actinides. The focus on the monazite-type ceramics is justified by their properties such as high chemical durability. REPO{sub 4} ceramics are named monazite for RE = La - Gd (monoclinic symmetry) and xenotime for RE = Tb - Lu and Y (tetragonal symmetry). The objective of this study is to contribute to the understanding of the alteration behavior of such ceramics under the repository conditions. REPO{sub 4} (with RE = La, Eu) is prepared by hydrothermal synthesis at 200 C

  15. Surface analysis applied to metal-ceramic and bioceramic interfacial bonding

    International Nuclear Information System (INIS)

    Smart, R.St.C.; Arora, P.S.; Steveson, M.; Kawashima, N.; Cavallaro, G.P.; Ming, H.; Skinner, W.M.

    1999-01-01

    Full text: Low temperature plasma reactions, combined with sol-gel coatings, have been used to produce a variety of ceramic surface layers on metal substrates and interfacial layers between metals and oxides or other ceramics. These layers can be designed to be compositionally and functionally graded from the metal to bulk ceramic material, eg. silica, alumina, hydroxyapatite. The graded layers are generally <50nm thick, continuous, fully bonded to the substrate and deformable without disbonding. The objectives in design of these layers have been to produce: metal surfaces protected from oxidation, corrosion and acid attack; improved metal-ceramic bonding; and bioceramic titanium-based interfaces to bioactive hydroxyapatite for improved dental and medical implants. Modified Auger parameter studies for Si in XPS spectra show that the structure on the metal surfaces grades from amorphous, dehydroxylated silica on the outer surface through layer silicates, chain silicates, pyrosilicates to orthosilicates close to the metal interface. At the metal interface, detached grains of the metal are imaged with interpenetration of the oxide and silicate species linking the layer to the oxidised metal surface. The ∼30nm layer has a substantially increased frictional load compared with the untreated oxidised metal, i.e. behaviour consistent with either stronger adhesion of the coating to the substrate or a harder surface. The composition, structure and thickness of these layers can be controlled by the duration of each plasma reaction and the choice of the final reagent. The mechanisms of reaction in each process step have been elucidated with a combination of XPS, TOF-SIMS, TEM, SEM and FTIR. Similar, graded titanium/oxide/silicate/silica ceramic surface layers have been shown to form using the low temperature plasma reactions on titanium alloys used in medical and dental implants. Thicker (i.e. μm) overlayers of ceramic materials can be added to the graded surface layers

  16. Development of ceramic vacuum pumps for fusion reactors

    International Nuclear Information System (INIS)

    Anon.

    1990-01-01

    To achieve the magnetic field resistance and tritium resistance which are required for vacuum pumps for fusion reactors, a vacuum pump consisting of middle-ceramic turbo molecular pump (TMP), using ceramic rotor and ceramic turbo roughing pump was developed. In colaboration with the Japan Atomic Energy Research Institute, performance tests on pumping speed, compression ratio of middle-ceramic TMP and both of pumping characteristics were carried out. Sufficient performances were obtained. It was showed that middle-ceramic TMP had pumping speed of more than 500 l/s, and could achieve the pressure below 4 x 10 -7 Pa. Ceramic turbo roughing pump could vacuum from atmospheric pressure. It is concluded that complete oil-free ceramic vacuum pump can be put into practical use (K.S.)

  17. Synthesis and characterization of biomorphic ceramics

    International Nuclear Information System (INIS)

    Rambo, Carlos Renato

    2001-01-01

    Biotemplating represents a recently developed technology for manufacturing of biomorphous ceramics from naturally grown plant structures. This approach allows the production of ceramic materials with cellular structure, where the microstructural features of the ceramic product are similar to the native plant. After processing, the biomorphic ceramic exhibits directed pore morphology in the micrometer range. Biomorphic SiC fibers were produced from bamboo by carbothermal reduction of SiO 2 originally present in the bamboo structure. Bamboo pieces were heated up to 1500 deg C in argon to promote the reaction between carbon and silica. Biomorphic alumina, mullite and zirconia ceramics were manufactured via the sol-gel route by repeated infiltration of low viscous oxide precursors (sols) into rattan, pine and bamboo structures. The raw samples were pyrolyzed at 800 deg C in nitrogen for 1h and subsequently annealed at 1550 deg C in air. The microstructure and physical properties of the biomorphic ceramics were characterized by X-ray diffraction (XRD) and high temperature-XRD, scanning electron microscopy (SEM), porosimetry and picnometry. Thermal analysis (TGA/DTA) was performed on the infiltrated samples in order to evaluate the reactions and the total weight loss during the thermal process. The mechanical properties were evaluated by compressive strength tests. In contrast to conventional processed ceramic foam of similar porosity, the microstructure highly porous biomorphic ceramics shows uniaxial pore morphology with anisotropic properties. These properties are favorable for applications in catalyst support, filters or low-density heat insulation structures, or as biomaterials. (author)

  18. A review of the strength properties of dental ceramics.

    Science.gov (United States)

    Hondrum, S O

    1992-06-01

    New ceramic materials for restorative dentistry have been developed and introduced in recent years. This article reviews advantages and disadvantages of dental ceramics, concentrating on strength properties. Included are factors affecting the strength of dental ceramic materials and the most common mechanisms for increasing the strength of dental ceramics. The properties of presently available materials such as dispersion-strengthened ceramics, cast ceramics, and foil-reinforced materials are discussed. Current research efforts to improve the fracture resistance of ceramic restorative materials are reviewed. A description of methods to evaluate the strength of ceramics is included, as a caution concerning the interpretation of strength data reported in the literature.

  19. Effect of furnace type and ceramming heat treatment conditions on the biaxial flexural strength of a canasite glass-ceramic.

    Science.gov (United States)

    Johnson, A; Shareef, M Y; van Noort, R; Walsh, J M

    2000-07-01

    To assess the effect of different heat treatment conditions when using two different furnace types on the biaxial flexural strength (BFS) of a fluorcanasite castable glass-ceramic. Two furnace types, one a programmable furnace (PF), the other a dental laboratory burnout furnace (DLF), were used with various ceramming times to determine their effect on the BFS of a fluorcanasite castable glass-ceramic. The glass-ceramic material was cast to produce discs of 12 mm diameter and 2 mm thickness using the lost wax casting process (n = 80). After casting, both furnace types were used to ceram the discs. Half the discs were not de-vested from the casting ring before ceramming but cerammed in situ (DLF) and half were de-vested before ceramming (PF). All the discs were given a nucleation heat treatment at 520 degrees C for 1 h and then cerammed at 860 degrees C using four heat soak times (0.5, 1, 2 and 3 h). The DLF furnace had a rate of climb of 13 degrees C/min and the PF furnace had a rate of climb of 5 degrees C/min to 520 degrees C and 3 degrees C/min to 860 degrees C. After ceramming the discs were de-vested and the BFS determined using a Lloyd 2000R tester. The maximum BFS values seen for both furnace types were almost identical (280 MPa), but were achieved at different heat soak times (1 h DLF, and 2 h PF). The only significant differences in BFS values for the two furnaces were between the 0.5 and 2 h heat soak times (p < or = 0.05). Individual differences were seen between results obtained from each furnace type/heat soak times evaluated (p < or = 0.05). Already available dental laboratory burnout furnaces can be used to ceram fluorcanasite glass-ceramic castings to the same BFS values as more expensive and slower specialist programmable furnaces.

  20. Ion implantation and fracture toughness of ceramics

    International Nuclear Information System (INIS)

    Clark, J.; Pollock, J.T.A.

    1985-01-01

    Ceramics generally lack toughness which is largely determined by the ceramic surface where stresses likely to cause failure are usually highest. Ion implantation has the capacity to improve the surface fracture toughness of ceramics. Significantly reduced ion size and reactivity restrictions exist compared with traditional methods of surface toughening. We are studying the effect of ion implantation on ceramic fracture toughness using indentation testing as the principal tool of analysis

  1. Environmental and economic aspects of using marble fine waste in the manufacture of facing ceramic materials

    Directory of Open Access Journals (Sweden)

    Zemlyanushnov Dmitriy Yur'evich

    2014-09-01

    Full Text Available This work considers economic expediency of using marble fine waste in facing ceramic materials manufacture by three-dimensional coloring method. Adding marble fine waste to the charge mixture reduces the production cost of the final product. This waste has a positive impact on the intensification of drying clay rocks and raw as a whole, which increases production efficiency. Using marble fine waste as a coloring admixture makes it possible to manufacture more environmentally friendly construction material with the use of wastes of hazard class 3 instead of class 4. At the same time, disposal areas and environmental load in the territories of mining and marble processing reduce significantly. Replacing ferrous pigments with manganese oxide for marble fine waste reduces the cost of the final product and the manufacture of facing ceramic brick of a wide range of colors - from dark brown to yellow.

  2. Facility for continuous CVD coating of ceramic fibers

    International Nuclear Information System (INIS)

    Moore, A.W.

    1992-01-01

    The development of new and improved ceramic fibers has spurred the development and application of ceramic composites with improved strength, strength/weight ratio, toughness, and durability at increasingly high temperatures. For many systems, the ceramic fibers can be used without modification because their properties are adequate for the chosen application. However, in order to take maximum advantage of the fiber properties, it is often necessary to coat the ceramic fibers with materials of different composition and properties. Examples include (1) boron nitride coatings on a ceramic fiber, such as Nicalon silicon carbide, to prevent reaction with the ceramic matrix during fabrication and to enhance fiber pullout and increase toughness when the ceramic composite is subjected to stress; (2) boron nitride coatings on ceramic yarns, such as Nicalon for use as thermal insulation panels in an aerodynamic environment, to reduce abrasion of the Nicalon and to inhibit the oxidation of free carbon contained within the Nicalon; and (3) ceramic coatings on carbon yarns and carbon-carbon composites to permit use of these high-strength, high-temperature materials in oxidizing environments at very high temperatures. This paper describes a pilot-plant-sized CVD facility for continuous coating of ceramic fibers and some of the results obtained so far with this equipment

  3. Ceramic tape casting: A review of current methods and trends with emphasis on rheological behaviour and flow analysis

    International Nuclear Information System (INIS)

    Jabbari, M.; Bulatova, R.; Tok, A.I.Y.; Bahl, C.R.H.; Mitsoulis, E.; Hattel, J.H.

    2016-01-01

    Highlights: • Brief review of the tape casting process for ceramics. • Role of fluid flow analysis in tape casting of ceramics. • Rheological classification of common fluids in tape casting. • Review of commonly used rheological behaviour for ceramics in tape casting. - Abstract: Tape casting has been used to produce thin layers of ceramics that can be used as single layers or can be stacked and laminated into multilayered structures. Today, tape casting is the basic fabrication process that provides multilayered capacitors and multilayered ceramic packages. In tape casting the rheological behaviour of the slurry as well as the material flow during casting are of utmost importance since these phenomena to a large extent determine the final properties and hence the quality of the cast product. During the last decades this has led to an increasing number of works in literature within fluid flow analysis of tape casting. In the present paper a review of the development of the tape casting process with particular focus on the rheological classifications as well as modelling the material flow is hence presented and in this context the current status is examined and future potential discussed.

  4. Ceramic tape casting: A review of current methods and trends with emphasis on rheological behaviour and flow analysis

    Energy Technology Data Exchange (ETDEWEB)

    Jabbari, M., E-mail: mjab@mek.dtu.dk [Process Modelling Group, Department of Mechanical Engineering, Technical University of Denmark, Nils Koppels Allé, 2800 Kgs. Lyngby (Denmark); Bulatova, R. [Department of Energy Conversion and Storage, Technical University of Denmark, Frederiksborgvej 399, Building 779, Roskilde (Denmark); Tok, A.I.Y. [School of Materials Science & Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798 (Singapore); Bahl, C.R.H. [Department of Energy Conversion and Storage, Technical University of Denmark, Frederiksborgvej 399, Building 779, Roskilde (Denmark); Mitsoulis, E. [School of Mining Engineering and Metallurgy, National Technical University of Athens, Zografou, 15780 Athens (Greece); Hattel, J.H. [Process Modelling Group, Department of Mechanical Engineering, Technical University of Denmark, Nils Koppels Allé, 2800 Kgs. Lyngby (Denmark)

    2016-10-15

    Highlights: • Brief review of the tape casting process for ceramics. • Role of fluid flow analysis in tape casting of ceramics. • Rheological classification of common fluids in tape casting. • Review of commonly used rheological behaviour for ceramics in tape casting. - Abstract: Tape casting has been used to produce thin layers of ceramics that can be used as single layers or can be stacked and laminated into multilayered structures. Today, tape casting is the basic fabrication process that provides multilayered capacitors and multilayered ceramic packages. In tape casting the rheological behaviour of the slurry as well as the material flow during casting are of utmost importance since these phenomena to a large extent determine the final properties and hence the quality of the cast product. During the last decades this has led to an increasing number of works in literature within fluid flow analysis of tape casting. In the present paper a review of the development of the tape casting process with particular focus on the rheological classifications as well as modelling the material flow is hence presented and in this context the current status is examined and future potential discussed.

  5. Development of materials for open-cycle magnetohydrodynamics (MHD): ceramic electrode. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Bates, J.L.; Marchant, D.D.

    1986-09-01

    Pacific Northwest Laboratory, supported by the US Department of Energy, developed advanced materials for use in open-cycle, closed cycle magnetohydrodynamics (MHD) power generation, an advanced energy conversion system in which the flow of electrically conducting fluid interacts with an electric field to convert the energy directly into electricity. The purpose of the PNL work was to develop electrodes for the MHD channel. Such electrodes must have: (1) electrical conductivity above 0.01 (ohm-cm)/sup -1/ from near room temperature to 1900/sup 0/K, (2) resistance to both electrochemical and chemical corrosion by both slag and potassium seed, (3) resistance to erosion by high-velocity gases and particles, (4) resistance to thermal shock, (5) adequate thermal conductivity, (6) compatibility with other channel components, particularly the electrical insulators, (7) oxidation-reduction stability, and (8) adequate thermionic emission. This report describes the concept and development of high-temperature, graded ceramic composite electrode materials and their electrical and structural properties. 47 refs., 16 figs., 13 tabs.

  6. Non destructive evaluation of ceramics

    International Nuclear Information System (INIS)

    Green, R.E. Jr

    1992-01-01

    While monolithic and composite ceramics have been successfully manufactured, inconsistencies in processing and the unpredictable nature of their failure have limited their use as engineering materials. The optimization of the processing and properties of ceramics and the structures, devices and systems made from them demand the innovative application of modern nondestructive materials characterization techniques to monitor and control as many stages of the production process as possible. This paper will describe the state-of-the-art of nondestructive evaluation techniques for characterization of monolithic ceramics and ceramic composites. Among the techniques to be discussed are laser ultrasonics, acoustic microscopy, thermography, microfocus and x-ray tomography, and micro-photoelasticity. Application of these and other nondestructive evaluation techniques for more effective and efficient real-time process control will result in improved product quality and reliability. 27 refs

  7. Eu-activated fluorochlorozirconate glass-ceramic scintillators

    International Nuclear Information System (INIS)

    Johnson, J. A.; Schweizer, S.; Henke, B.; Chen, G.; Woodford, J.; Newman, P. J.; MacFarlane, D. R.

    2006-01-01

    Rare-earth-doped fluorochlorozirconate (FCZ) glass-ceramic materials have been developed as scintillators and their properties investigated as a function of dopant level. The paper presents the relative scintillation efficiency in comparison to single-crystal cadmium tungstate, the scintillation intensity as a function of x-ray intensity and x-ray energy, and the spatial resolution (modulation transfer function). Images obtained with the FCZ glass-ceramic scintillator and with cadmium tungstate are also presented. Comparison shows that the image quality obtained using the glass ceramic is close to that from cadmium tungstate. Therefore, the glass-ceramic scintillator could be used as an alternative material for image formation resulting from scintillation. Other inorganic scintillators such as single crystals or polycrystalline films have limitations in resolution or size, but the transparent glass-ceramic can be scaled to any shape or size with excellent resolution

  8. Ceramic Technology For Advanced Heat Engines Project

    Energy Technology Data Exchange (ETDEWEB)

    1990-12-01

    Significant accomplishments in fabricating ceramic components for the Department of Energy (DOE), National Aeronautics and Space Administration (NASA), and Department of Defense (DoD) advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. However, these programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. The objective of the project is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. This advanced materials technology is being developed in parallel and close coordination with the ongoing DOE and industry proof of concept engine development programs. To facilitate the rapid transfer of this technology to U.S. industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities. Abstracts prepared for appropriate papers.

  9. Cosmetic Remodeling of the Smile: Combining Composite Resin and Ceramics over Teeth and Implants

    Directory of Open Access Journals (Sweden)

    Leonardo Fernandes da Cunha

    2017-01-01

    Full Text Available The aim of this paper is to describe a restorative approach to the cosmetic remodeling of the teeth of a young adult patient with right maxillary lateral hypodontia and left lateral microdontia. A conservative restorative management was proposed to improve smile esthetics by combining direct composite resins and ceramics. Initially, periodontal therapy and dental bleaching were performed. Subsequently, direct composite resins were applied to the central incisors and canines to reestablish the sizes and shapes of these teeth. Finally, ceramics were placed on the implant and the microdontia to unite with the new alignment and color of the anterior teeth. Thus, conservative remodeling to improve the harmony of the smile was provided.

  10. Ceramic materials on perovskite-type structure for electronic applications

    International Nuclear Information System (INIS)

    Surowiak, Z.

    2003-01-01

    Ceramic materials exhibiting the perovskite-type structure constitute among others, resource base for many fields of widely understood electronics (i.e., piezoelectronics, accustoelectronics, optoelectronics, computer science, tele- and radioelectronics etc.). Most often they are used for fabrication of different type sensors (detectors), transducers, ferroelectric memories, limiters of the electronic current intensity, etc., and hence they are numbered among so-called intelligent materials. Prototype structure of this group of materials is the structure of the mineral called perovskite (CaTiO 3 ). By means of right choice of the chemical composition of ABO 3 and deforming the regular perovskite structure (m3m) more than 5000 different chemical compounds and solid solutions exhibiting the perovskite-type structure have been fabricated. The concept of perovskite functional ceramics among often things ferroelectric ceramics, pyroelectric ceramics, piezoelectric ceramics, electrostrictive ceramics, posistor ceramics, superconductive ceramics and ferromagnetic ceramics. New possibilities of application of the perovskite-type ceramics are opened by nanotechnology. (author)

  11. Frictional Resistance of Three Types of Ceramic Brackets

    Directory of Open Access Journals (Sweden)

    Claire L Williams

    2014-01-01

    Full Text Available Objectives: To investigate the static frictional resistance at the bracket/archwire interface in two recently introduced bracket systems and compare them to conventional ceramic and conventional metal bracket systems. Three variables were considered including the bracket system, archwire type and archwire angulation. Material and Methods: Four bracket systems were tested in vitro: Self ligating ceramic, ceramic with metal slot and module, conventional ceramic with module and conventional metal with module. A specially constructed jig and an Instron testing machine were used to measure the static frictional resistance for 0.014 inches round and 0.018 x 0.025 inches rectangular stainless steel wires at 0° and 7° angulations. Main outcome measures: static frictional force at the bracket/archwire interface; recorded and measured in units of force (Newtons. Results: Self ligating ceramic and metal slot ceramic bracket systems generated significantly less static frictional resistance than conventional ceramic bracket systems with the wire at both angulations (P < 0.05. Changing the wire from 0.014 round to 0.018 x 0.025 rectangular wire significantly increased frictional forces for metal slot ceramic and conventional metal bracket systems (P < 0.01. Increasing wire angulation significantly increased frictional resistance at the bracket/archwire interface for all four types of bracket systems tested (P < 0.001. Conclusions: Compared to conventional ceramic, self ligating ceramic and metal slot ceramic bracket systems should give improved clinical performance, matching that of conventional metal brackets.

  12. A parametric design of ceramic faced composite armor subject to air weapon threats

    International Nuclear Information System (INIS)

    Guo, Y N; Sun, Q

    2015-01-01

    By taking into consideration the two categories of military projectile threats to aircraft structures, an optimal layer configuration of ceramic faced composite armor was designed in this paper. Using numerical simulations and the same layer arrangement of ceramic, UHMWPE, and carbon fiber laminates, a parametric finite element model using LS-DYNA code was built. Several thickness combinations were analyzed in order to determine the final lightest configuration that is capable of supporting a high-speed impact load and HEI blast wave load, which implements a high anti-penetration design for aircraft armor. This configuration can be used to improve the anti-impact ability of aircraft structures as well as achieve a structure/function integration design that considers a lighter weight. (paper)

  13. Verification of Ceramic Structures

    Science.gov (United States)

    Behar-Lafenetre, Stephanie; Cornillon, Laurence; Rancurel, Michael; De Graaf, Dennis; Hartmann, Peter; Coe, Graham; Laine, Benoit

    2012-07-01

    In the framework of the “Mechanical Design and Verification Methodologies for Ceramic Structures” contract [1] awarded by ESA, Thales Alenia Space has investigated literature and practices in affiliated industries to propose a methodological guideline for verification of ceramic spacecraft and instrument structures. It has been written in order to be applicable to most types of ceramic or glass-ceramic materials - typically Cesic®, HBCesic®, Silicon Nitride, Silicon Carbide and ZERODUR®. The proposed guideline describes the activities to be performed at material level in order to cover all the specific aspects of ceramics (Weibull distribution, brittle behaviour, sub-critical crack growth). Elementary tests and their post-processing methods are described, and recommendations for optimization of the test plan are given in order to have a consistent database. The application of this method is shown on an example in a dedicated article [7]. Then the verification activities to be performed at system level are described. This includes classical verification activities based on relevant standard (ECSS Verification [4]), plus specific analytical, testing and inspection features. The analysis methodology takes into account the specific behaviour of ceramic materials, especially the statistical distribution of failures (Weibull) and the method to transfer it from elementary data to a full-scale structure. The demonstration of the efficiency of this method is described in a dedicated article [8]. The verification is completed by classical full-scale testing activities. Indications about proof testing, case of use and implementation are given and specific inspection and protection measures are described. These additional activities are necessary to ensure the required reliability. The aim of the guideline is to describe how to reach the same reliability level as for structures made of more classical materials (metals, composites).

  14. LSA glass-ceramic tiles made by powder pressing; Obtencao de placas vitroceramicas do sistema LSA utilizando a prensagem de pos

    Energy Technology Data Exchange (ETDEWEB)

    Figueira, F.C.; Bertan, F.M. [Colorminas Colorificio e Mineracao, Icara, SC (Brazil); Riella, H.G. [Universidade Federal de Santa Catarina (UFSC), Florianopolis, SC (Brazil). Programa de Pos-Graduaco em Engenharia Quimica; Uggioni, E. [Universidade do Extremo Sul Catarinense (UFSC), Florianopolis, SC (Brazil). Curso de Engenharia de Materiais; Bernardin, A.M., E-mail: amb@unesc.ne [Servico Nacional de Aprendizagem Industrial (SENAI), Tijucas, SC (Brazil). Dept. de Tecnologia em Ceramica

    2009-07-01

    A low cost alternative for the production of glass-ceramic materials is the pressing of the matrix glass powders and its consolidation simultaneously with crystallization in a single stage of sintering. The main objective of this work was to obtain LSA glass ceramics with low thermal expansion, processed by pressing and sintering a ceramic frit powder. The raw materials were homogenized and melted (1480 deg C, 80min), and the melt was poured in water. The glass was chemically (XRF and AAS) and thermally (DTA, 10 deg C/min, air) characterized, and then ground (60min and 120min). The ground powders were characterized (laser diffraction) and compressed (35MPa and 45MPa), thus forming four systems. The compacts were dried (150 deg C, 24h) and sintered (1175 deg C and 1185 deg C, 10 deg C/min). Finally, the glass-ceramics were characterized by microstructural analysis (SEM and XRD), mechanical behavior ({sigma}bending) and thermal analysis ({alpha}). The best results for thermal expansion were those for the glass-ceramics processed with smaller particle size and greater compaction pressure. (author)

  15. High flow ceramic pot filters

    OpenAIRE

    van Halem, D.; van der Laan, H.; Soppe, A. I.A.; Heijman, S.G.J.

    2017-01-01

    Ceramic pot filters are considered safe, robust and appropriate technologies, but there is a general consensus that water revenues are limited due to clogging of the ceramic element. The objective of this study was to investigate the potential of high flow ceramic pot filters to produce more water without sacrificing their microbial removal efficacy. High flow pot filters, produced by increasing the rice husk content, had a higher initial flow rate (6–19 L h−1), but initial LRVs for E. coli o...

  16. Effect of Ceramic Surface Treatments After Machine Grinding on the Biaxial Flexural Strength of Different CAD/CAM Dental Ceramics.

    Science.gov (United States)

    Bagheri, Hossein; Hooshmand, Tabassom; Aghajani, Farzaneh

    2015-09-01

    This study aimed to evaluate the effect of different ceramic surface treatments after machining grinding on the biaxial flexural strength (BFS) of machinable dental ceramics with different crystalline phases. Disk-shape specimens (10mm in diameter and 1.3mm in thickness) of machinable ceramic cores (two silica-based and one zirconia-based ceramics) were prepared. Each type of the ceramic surfaces was then randomly treated (n=15) with different treatments as follows: 1) machined finish as control, 2) machined finish and sandblasting with alumina, and 3) machined finish and hydrofluoric acid etching for the leucite and lithium disilicate-based ceramics, and for the zirconia; 1) machined finish and post-sintered as control, 2) machined finish, post-sintered, and sandblasting, and 3) machined finish, post-sintered, and Nd;YAG laser irradiation. The BFS were measured in a universal testing machine. Data based were analyzed by ANOVA and Tukey's multiple comparisons post-hoc test (α=0.05). The mean BFS of machined finish only surfaces for leucite ceramic was significantly higher than that of sandblasted (P=0.001) and acid etched surfaces (P=0.005). A significantly lower BFS was found after sandblasting for lithium disilicate compared with that of other groups (Pceramics was affected by the type of ceramic material and surface treatment method. Sandblasting with alumina was detrimental to the strength of only silica-based ceramics. Nd:YAG laser irradiation may lead to substantial strength degradation of zirconia.

  17. Glasses and ceramics for immobilisation of radioactive wastes for disposal

    International Nuclear Information System (INIS)

    Johnson, K.D.B.; Marples, J.A.C.

    1979-05-01

    The U.K. Research Programme on Radioactive Waste Management includes the development of processes for the conversion of high level liquid reprocessing wastes from thermal and fast reactors to borosilicate glasses. The properties of these glasses and their behaviour under storage and disposal conditions have been examined. Methods for immobilising activity from other wastes by conversion to glass or ceramic forms is described. The U.K. philosophy of final solutions to waste management and disposal is presented. (author)

  18. Comparative effectiveness of ceramic-on-ceramic implants in stemmed hip replacement: a multinational study of six national and regional registries.

    Science.gov (United States)

    Sedrakyan, Art; Graves, Stephen; Bordini, Barbara; Pons, Miquel; Havelin, Leif; Mehle, Susan; Paxton, Elizabeth; Barber, Thomas; Cafri, Guy

    2014-12-17

    The rapid decline in use of conventional total hip replacement with a large femoral head size and a metal-on-metal bearing surface might lead to increased popularity of ceramic-on-ceramic bearings as another hard-on-hard alternative that allows implantation of a larger head. We sought to address comparative effectiveness of ceramic-on-ceramic and metal-on-HXLPE (highly cross-linked polyethylene) implants by utilizing the distributed health data network of the ICOR (International Consortium of Orthopaedic Registries), an unprecedented collaboration of national and regional registries and the U.S. FDA (Food and Drug Administration). A distributed health data network was developed by the ICOR and used in this study. The data from each registry are standardized and provided at a level of aggregation most suitable for the detailed analysis of interest. The data are combined across registries for comprehensive assessments. The ICOR coordinating center and study steering committee defined the inclusion criteria for this study as total hip arthroplasty performed without cement from 2001 to 2010 in patients forty-five to sixty-four years of age with osteoarthritis. Six national and regional registries (Kaiser Permanente and HealthEast in the U.S., Emilia-Romagna region in Italy, Catalan region in Spain, Norway, and Australia) participated in this study. Multivariate meta-analysis was performed with use of linear mixed models, with survival probability as the unit of analysis. We present the results of the fixed-effects model and include the results of the random-effects model in an appendix. SAS version 9.2 was used for all analyses. We first compared femoral head sizes of >28 mm and ≤28 mm within ceramic-on-ceramic implants and then compared ceramic-on-ceramic with metal-on-HXLPE. A total of 34,985 patients were included; 52% were female. We found a lower risk of revision associated with use of ceramic-on-ceramic implants when a larger head size was used (HR [hazard

  19. In vivo biofilm formation on different dental ceramics.

    Science.gov (United States)

    Bremer, Felicia; Grade, Sebastian; Kohorst, Philipp; Stiesch, Meike

    2011-01-01

    To investigate the formation of oral biofilm on various dental ceramics in vivo. Five different ceramic materials were included: a veneering glass- ceramic, a lithium disilicate glass-ceramic, a yttrium-stabilized zirconia (Y-TZP), a hot isostatically pressed (HIP) Y-TZP ceramic, and an HIP Y-TZP ceramic with 25% alumina. Test specimens were attached to individually designed acrylic appliances; five volunteers wore these appliances for 24 hours in the maxillary arch. After intraoral exposure, the samples were removed from the appliances and the adhering biofilms vitally stained. Then, the two-dimensional surface coating and thickness of the adhering biofilm were determined by confocal laser scanning microscopy. Statistical analysis was performed using one-way ANOVA with the level of significance set at .05. Significant differences (P ceramic materials. The lowest surface coating (19.0%) and biofilm thickness (1.9 Μm) were determined on the HIP Y-TZP ceramic; the highest mean values were identified with the lithium disilicate glass-ceramic (46.8%, 12.6 Μm). Biofilm formation on various types of dental ceramics differed significantly; in particular, zirconia exhibited low plaque accumulation. In addition to its high strength, low plaque accumulation makes zirconia a promising material for various indications (including implant abutments and telescopic crowns) that previously were met only with metal-based materials.

  20. PREFACE: 3rd International Congress on Ceramics (ICC3)

    Science.gov (United States)

    Niihara, Koichi; Ohji, Tatsuki; Sakka, Yoshio

    2011-10-01

    Early in 2005, the American Ceramic Society, the European Ceramic Society and the Ceramic Society of Japan announced a collaborative effort to provide leadership for the global ceramics community that would facilitate the use of ceramic and glass materials. That effort resulted in an agreement to organize a new biennial series of the International Congress on Ceramics, convened by the International Ceramic Federation (ICF). In order to share ideas and visions of the future for ceramic and glass materials, the 1st International Congress on Ceramics (ICC1) was held in Canada, 2006, under the organization of the American Ceramic Society, and the 2nd Congress (ICC2) was held in Italy, 2008, hosted by the European Ceramic Society. Organized by the Ceramic Society of Japan, the 3rd Congress (ICC3) was held in Osaka, Japan, 14-18 November 2010. Incorporating the 23rd Fall Meeting of the Ceramic Society of Japan and the 20th Iketani Conference, ICC3 was also co-organized by the Iketani Science and Technology Foundation, and was endorsed and supported by ICF, Asia-Oceania Ceramic Federation (AOCF) as well as many other organizations. Following the style of the previous two successful Congresses, the program was designed to advance ceramic and glass technologies to the next generation through discussion of the most recent advances and future perspectives, and to engage the worldwide ceramics community in a collective effort to expand the use of these materials in both conventional as well as new and exciting applications. ICC3 consisted of 22 voluntarily organized symposia in the most topical and essential themes of ceramic and glass materials, including Characterization, design and processing technologies Electro, magnetic and optical ceramics and devices Energy and environment related ceramics and systems Bio-ceramics and bio-technologies Ceramics for advanced industry and safety society Innovation in traditional ceramics It also contained the Plenary Session and the

  1. ANL-1(A) - Development of nondestructive evaluation methods for structural ceramics

    International Nuclear Information System (INIS)

    Ellingson, W.A.; Roberts, R.A.; Gopalsami, N.; Dieckman, S.; Hentea, T.; Vaitekunas, J.J.

    1989-01-01

    This section includes the following papers: Development of Nondestructive Evaluation Methods for Structural Ceramics; Effects of Flaws on the Fracture Behavior of Structural Ceramics; Design, Fabrication, and Interface Characterization of Ceramic Fiber-Ceramic Matrix Composites; Development of Advanced Fiber-Reinforced Ceramics; Modeling of Fibrous Preforms for CVD Infiltration; NDT of Advanced Ceramic Composite Materials; Joining of Silicon Carbide Reinforced Ceramics; Superconducting Film Fabrication Research; Short Fiber Reinforced Structural Ceramics; Structural Reliability and Damage Tolerance of Ceramic Composites for High-Temperature Applications; Fabrication of Ceramic Fiber-Ceramic Matrix Composites by Chemical Vapor Infiltration; Characterization of Fiber-CVD Matrix interfacial Bonds; Microwave Sintering of Superconducting Ceramics; Improved Ceramic Composites Through Controlled Fiber-Matrix Interactions; Evaluation of Candidate Materials for Solid Oxide Fuel Cells; Ceramic Catalyst Materials: Hydrous Metal Oxide Ion-Exchange Supports for Coal Liquefaction; and Investigation of Properties and Performance of Ceramic Composite Components

  2. Study of brazilian market of advanvced ceramics

    International Nuclear Information System (INIS)

    Veiga, M.M.; Soares, P.S.M.; SIlva, A.P. da; Alvarinho, S.B.

    1989-01-01

    The brazilian actual market survey of advanced ceramics, divided in sectors according to their function is described. The electroelectronics, magnetics, optics, mechanics and nuclears ceramics are presented. A forecasting of the brazilian market in advanced ceramics are also mentioned. (C.G.C.) [pt

  3. Transparent ceramic lamp envelope materials

    Energy Technology Data Exchange (ETDEWEB)

    Wei, G C [OSRAM SYLVANIA, 71 Cherry Hill Drive, Beverly, MA 01915 (United States)

    2005-09-07

    Transparent ceramic materials with optical qualities comparable to single crystals of similar compositions have been developed in recent years, as a result of the improved understanding of powder-processing-fabrication- sintering-property inter-relationships. These high-temperature materials with a range of thermal and mechanical properties are candidate envelopes for focused-beam, short-arc lamps containing various fills operating at temperatures higher than quartz. This paper reviews the composition, structure and properties of transparent ceramic lamp envelope materials including sapphire, small-grained polycrystalline alumina, aluminium oxynitride, yttrium aluminate garnet, magnesium aluminate spinel and yttria-lanthana. A satisfactory thermal shock resistance is required for the ceramic tube to withstand the rapid heating and cooling cycles encountered in lamps. Thermophysical properties, along with the geometry, size and thickness of a transparent ceramic tube, are important parameters in the assessment of its resistance to fracture arising from thermal stresses in lamps during service. The corrosive nature of lamp-fill liquid and vapour at high temperatures requires that all lamp components be carefully chosen to meet the target life. The wide range of new transparent ceramics represents flexibility in pushing the limit of envelope materials for improved beamer lamps.

  4. Layered Manufacturing of Dental Ceramics: Fracture Mechanics, Microstructure, and Elemental Composition of Lithography-Sintered Ceramic.

    Science.gov (United States)

    Uçar, Yurdanur; Aysan Meriç, İpek; Ekren, Orhun

    2018-02-11

    To compare the fracture mechanics, microstructure, and elemental composition of lithography-based ceramic manufacturing with pressing and CAD/CAM. Disc-shaped specimens (16 mm diameter, 1.2 mm thick) were used for mechanical testing (n = 10/group). Biaxial flexural strength of three groups (In-Ceram alumina [ICA], lithography-based alumina, ZirkonZahn) were determined using the "piston on 3-ball" technique as suggested in test Standard ISO-6872. Vickers hardness test was performed. Fracture toughness was calculated using fractography. Results were statistically analyzed using Kruskal-Wallis test followed by Dunnett T3 (α = 0.05). Weibull analysis was conducted. Polished and fracture surface characterization was made using scanning electron microscope (SEM). Energy dispersive spectroscopy (EDS) was used for elemental analysis. Biaxial flexural strength of ICA, LCM alumina (LCMA), and ZirkonZahn were 147 ± 43 MPa, 490 ± 44 MPa, and 709 ± 94 MPa, respectively, and were statistically different (P ≤ 0.05). The Vickers hardness number of ICA was 850 ± 41, whereas hardness values for LCMA and ZirkonZahn were 1581 ± 144 and 1249 ± 57, respectively, and were statistically different (P ≤ 0.05). A statistically significant difference was found between fracture toughness of ICA (2 ± 0.4 MPa⋅m 1/2 ), LCMA (6.5 ± 1.5 MPa⋅m 1/2 ), and ZirkonZahn (7.7 ± 1 MPa⋅m 1/2 ) (P ≤ 0.05). Weibull modulus was highest for LCMA (m = 11.43) followed by ZirkonZahn (m = 8.16) and ICA (m = 5.21). Unlike LCMA and ZirkonZahn groups, a homogeneous microstructure was not observed for ICA. EDS results supported the SEM images. Within the limitations of this in vitro study, it can be concluded that LCM seems to be a promising technique for final ceramic object manufacturing in dental applications. Both the manufacturing method and the material used should be improved. © 2018 by the American College of Prosthodontists.

  5. Quality assurance in ceramic materials and components. High-resolution non-destructive testing especially of ceramic surfaces

    International Nuclear Information System (INIS)

    Reiter, H.; Hoffmann, B.; Morsch, A.; Arnold, W.; Schneider, E.

    1988-01-01

    This report discusses the influence of defects on the failure behavior of ceramic materials under four-point bending stress. In this connection various Si 3 N 4 and SiC materials with and without artificially introduced defect particles (Fe, WC, Si, pores) were examined by the following non-destructive test methods: photoacoustic microscopy, scanning laser acoustic microscopy, microfocus roentgenoscopy and ultrasound transit-time measurements. Finally, a four-point bending test and a fracture-mechanical evaluation of the fracture-incuding defects were carried out at the Institute for reliability and failure studies in mechanical engineering of the University of Karlsruhe. According to the type of stress the samples predominantly failed in the case of defects in the surface zone of the side in tension. Among the ndt methods applied the photoacoustic microscopy as a typical surface testing method could predict most of the fracture-inducing defects (30-50 %) without causing destruction. In this connection a different detection sensitivity which corresponds to the thermal reflection factors became apparent according to the type of defect. Furthermore the reports describes the results of some preliminary tests on ndt of green ceramics. In these investigations both the microfocus roentgenoscopy test and the roentgen computed tomography showed a high potential of detecting inhomogeneities and defects in green Si 3 N 4 and SiC components. (orig.) [de

  6. Modern trends in engineering ceramics: review of transformation toughening in zirconia based ceramics

    International Nuclear Information System (INIS)

    Khan, A.A.

    1998-01-01

    The investigation of zirconia has continued to attract the interest of ever increasing number of scientists and solid evidence of commercial applications for the engineering ceramic is now available. To use zirconia to its full potential, the properties of the oxide have been modified extensively by the addition of cubic stabilizing oxides. These can be added in amounts sufficient to form a partially stabilized zirconia (PSZ) or to form a fully stabilized zirconia, which has a cubic structure at room temperature. The addition of varying amounts of cubic oxides, particularly MgO, CaO, Y sub 2 O sub 3, has allowed the development of novel and innovative ceramic materials. In this article an overview of the recent advances in zirconia based engineering materials is presented. It is shown that intelligent control of the composition and microstructure can lead the the production of extremely though ceramic materials, a property which is generally thought to be the major weak point of ceramics vis a vis other class of materials. (author)

  7. All-ceramic posts and cores: the state of the art.

    Science.gov (United States)

    Koutayas, S O; Kern, M

    1999-06-01

    Metal posts used to restore endodontically treated teeth may shine through all-ceramic crowns and thin gingival tissue. When nonprecious alloys are used, corrosion products may lead to discoloration. All-ceramic posts and cores can be used in combination with all-ceramic crowns to prevent these problems. All-ceramic posts and cores are highly biocompatible and will almost always increase the translucency of an all-ceramic restoration. The purpose of this article is to describe the fabrication of all-ceramic posts and cores, using high-toughness ceramic materials such as alumina or zirconia ceramics, through 4 different techniques: the slip-casting technique; the copy-milling technique; the 2-piece technique, which involves a prefabricated zirconia ceramic post and a copy-milled alumina or zirconia ceramic core; and the heat-press technique, which involves a prefabricated zirconia ceramic post and a heat-pressed glass-ceramic core. Indications, contraindications, advantages, and disadvantages of the different techniques are compared.

  8. Processing of porous zirconia ceramics by direct consolidation with starch

    International Nuclear Information System (INIS)

    Garrido, Liliana B; Albano, Maria P

    2008-01-01

    Porous ceramics are used especially for those environments with high temperatures, heavy wear and in a corrosive medium. Zirconium-based materials are useful for such applications as sensors, filters, support for catalytic reactions, porous components for sofc and in biomedical applications. A conventional method for producing porous ceramics consists of the addition and later decomposition by calcination (pyrolisis) of different organic materials that act as pore formers. Several wet processing possibilities have been developed. Among these is a technique of direct consolidation with starch. This process begins with the preparation of an aqueous suspension of the ceramic with the dispersants needed to stabilize it, to which the starch is added. After casting in a waterproof mold, the suspension thermally hardens into the desired shape. The dry compacts undergo the sintering cycle to obtain pieces almost in their final form. This study aims to optimize the processing of porous zirconium ceramics using starch as a pore and binder forming agent. Zirconium with 3% yttrium molar stabilized in tetragonal phase was used. The aqueous suspensions (52-55% vol) of the zirconium-starch mixtures with different compositions were stabilized with a commercial solution of ammonium polyacrylate as a dispersant and were hardened in plastic molds at 90 o C for 30 min. The influence of added volume of starch on the physical characteristics of the pieces in green state was established while maintaining the temperature, the gelling time and the conditions of constant drying. The sintering was carried out at 1000-1500 o C-2h. The characteristics of the sintered product were evaluated by measuring density, volumetric contraction, intrusion of Hg and the evolution of the crystalline phases by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The microstructural properties of ceramic (pore volume, the relation between open and closed porosity, size distribution, morphology of

  9. Porous ceramics out of oxides

    International Nuclear Information System (INIS)

    Bakunov, V.S.; Balkevich, V.L.; Vlasov, A.S.; Guzman, I.Ya.; Lukin, E.S.; Poluboyarinov, D.N.; Poliskij, R.Ya.

    1977-01-01

    A review is made of manufacturing procedures and properties of oxide ceramics intended for high-temperature thermal insulation and thermal protection applications. Presented are structural characteristics of porous oxide refractories and their properties. Strength and thermal conductivity was shown to depend upon porosity. Described is a procedure for manufacturing porous ceramic materials from aluminium oxide, zirconium dioxide, magnesium oxide, beryllium oxide. The thermal resistance of porous ceramics from BeO is considerably greater than that of other high-refractoriness oxides. Listed are areas of application for porous materials based on oxides

  10. Surface properties of ceramic/metal composite materials for thermionic converter applications

    International Nuclear Information System (INIS)

    Davis, P.R.; Bozack, M.J.; Swanson, L.W.

    1983-01-01

    Ceramic/metal composite electrode materials are of interest for thermionic energy conversion (TEC) applications for several reasons. These materials consist of submicron metal fibers or islands in an oxide matrix and therefore provide a basis for fabricating finely structured electrodes, with projecting or recessed metallic regions for more efficient electron emission or collection. Furthermore, evaporation and surface diffusion of matrix oxides may provide oxygen enhancement of cesium adsorption and work function lowering at both the collecting and emitting electrode surfaces of the TEC. Finally, the high work function oxide matrix or oxide-metal interfaces may provide efficient surface ionization of cesium for space-charge reduction in the device. The authors are investigating two types of ceramic/metal composite materials. One type is a directionally solidified eutectic consisting of a bulk oxide matrix such as UO 2 or stabilized ZrO 2 with parallel metal fibers (W) running through the oxide being exposed at the surface by cutting perpendicular to the fiber direction. The second type of material, called a surface eutectic, consists of a refractory substrate (Mo) with a thin layer of deposited and segregated material (Mo-Cr 2 O 3 -A1 2 O 3 ) on the surface. The final configuration of this layer is an oxide matrix with metallic islands scattered throughout

  11. An optical method for characterizing carbon content in ceramic pot filters.

    Science.gov (United States)

    Goodwin, J Y; Elmore, A C; Salvinelli, C; Reidmeyer, Mary R

    2017-08-01

    Ceramic pot filter (CPF) technology is a relatively common means of household water treatment in developing areas, and performance characteristics of CPFs have been characterized using production CPFs, experimental CPFs fabricated in research laboratories, and ceramic disks intended to be CPF surrogates. There is evidence that CPF manufacturers do not always fire their products according to best practices and the result is incomplete combustion of the pore forming material and the creation of a carbon core in the final CPFs. Researchers seldom acknowledge the existence of potential existence of carbon cores, and at least one CPF producer has postulated that the carbon may be beneficial in terms of final water quality because of the presence of activated carbon in consumer filters marketed in the Western world. An initial step in characterizing the presence and impact of carbon cores is the characterization of those cores. An optical method which may be more viable to producers relative to off-site laboratory analysis of carbon content has been developed and verified. The use of the optical method is demonstrated via preliminary disinfection and flowrate studies, and the results of these studies indicate that the method may be of use in studying production kiln operation.

  12. Ceramic inlays : effect of mechanical cycling and ceramic type on restoration-dentin bond strength

    NARCIS (Netherlands)

    Trindade, F.Z.; Kleverlaan, C.J.; da Silva, L.H.; Feilzer, A.J.; Cesar, P.F.; Bottino, M.A.; Valandro, L.F.

    2016-01-01

    This study aimed to evaluate the bond strength between dentin and five different ceramic inlays in permanent maxillary premolars, with and without mechanical cycling. One hundred permanent maxillary premolars were prepared and divided into 10 groups (n=10) according to the ceramic system (IPS e.Max

  13. Kinetic modeling of the polymer-derived ceramics route: investigation of the thermal decomposition kinetics of poly[B-(methylamino)borazine] precursors into boron nitride.

    Science.gov (United States)

    Bernard, Samuel; Fiaty, Koffi; Cornu, David; Miele, Philippe; Laurent, Pierre

    2006-05-11

    A complete kinetic modeling of the polymer-derived ceramics (PDCs) route is achieved for the first time through the investigation of the solid-state decomposition of a typical melt-spinnable poly[B-(methylamino)borazine] into boron nitride fibers at various heating rates. Through the use of the Lorentz fitting approach, it is shown that the two-step weight loss associated with the polymer-to-ceramic conversion is governed by a complex interplay of five diffusion-type transport mechanisms that are independent of the applied heating schedule. The application of the Friedman method to dynamic thermogravimetry data yields Ea and ln A values that are seen to increase with the extent of the ceramic conversion from region one (Ea = 38.73 kJ mol(-1)) to region five (Ea = 146.64 kJ mol(-1)). This fact indicates that both the mechanisms within those regions are parallel routes to the formation of the final solid-state material and their complexity increases with the conversion progress. The cross-linking process (first weight loss) of the polymer is governed by three dependent poorly energetic mechanisms. The first weight loss is activated by ammonolysis reactions that provide a modified polymer capable of undergoing condensation reactions in regions two and three to yield a highly cross-linked polymer. A large evolution of methylamine is identified during this process. Mineralization (region four) and ceramization (region five) steps are represented by two highly energetic multistep mechanisms. The mineralization step is associated with a large evolution of methylamine and occurs during the transition between the cross-linking and ceramization processes through the cleavage of the inter-ring B-N bonds. Ceramization represents the end of the polymer-to-ceramic conversion in which the planar consolidation of BN hexagons occurs through complex structural rearrangements of the borazine units (cleavage of the intraring B-N bonds) accompanied with an ammonia evolution. Finally

  14. The nitrate to ammonia and ceramic (NAC) process

    International Nuclear Information System (INIS)

    Mattus, A.J.; Lee, D.D.

    1993-01-01

    A new low-temperature (50--60 degrees C) process for the reduction of nitrate or nitrite to ammonia gas in a stirred, ethylene glycol led reactor has been developed. The process has nearly completed 2 years of bench-top testing in preparation for a pilot-scale demonstration in the fall of 1994. The nitrate to ammonia and ceramic (NAC) process utilizes the active metal Al (in powder or shot form) in alkaline solution to convert nitrate to ammonia gas with the liberation of heat. Between 0.8 and 1.6 kg of Al per kilogram of sodium nitrate is required to convert solutions of between 3.1 and 6.2 M nitrate to near zero concentration. Prior to feeding Al to the reactor, 40 μm quartz is added based upon the total sodium content of the waste. Upon adding the Al, a by-product of gibbsite precipitates in the reactor as the ammonia leaves the solution. At the end of the reaction, the alumina-silica-based solids are dewatered, calcined, pressed, and sintered into a hard ceramic. Comparing the volume of the final ceramic product with the volume of the starting waste solution, we obtain an ∼70% volume reduction. This compares with an expected 50% volume increase if the waste were immobilized in cement-based grout. The process is being developed for use at Hanford, where as much as 125,000 tonnes of nitrate salts is stored in 4 million liter tanks. DOE may be able to shred radioactively contaminated scrap aluminum, and use this metal to feed the NAC reactor

  15. Ceramic restoration repair: report of two cases

    Directory of Open Access Journals (Sweden)

    Luís Henrique Araújo Raposo

    2009-04-01

    Full Text Available The esthetic and functional rehabilitation of patients with multiple missing teeth can be performed with several techniques and materials. Ceramic restorations provide reliable masticatory function and good esthetics. However, fracture can occur in some cases due to their brittle behavior. In some cases, the replacement of an extensive prosthesis is a problem due to the high treatment cost. In this paper, two cases are presented, in which fractures occurred in extensive metal-ceramic fixed partial dentures, and their replacement was not possible. Ceramic repair was chosen and the sequences of treatment with and without presence of the ceramic fragment are also discussed. The cases illustrate that, in some situations, fractured metal-ceramic partial dentures can be successfully repaired when prosthetic replacement is not a choice. Prosthodontists must use alternatives that allow a reliable repair to extensive metal-ceramic fixed partial dentures. Surface preparation of the ceramic with hydrofluoric acid in conjunction with a silane coupling agent is essential for a predictable bonding of composite resin. The repair performed with composite resin is an esthetic and functional alternative when extensive fixed partial dentures cannot be replaced.

  16. Experimental studies on the possibility of using a ceramic matrix for fixing the high level radioactive wastes

    International Nuclear Information System (INIS)

    Husain, S.R.; Rudolph, G.; Hild, W.

    1975-06-01

    A ceramic product has been developed to fix high level radioactive wastes for storage and final disposal. In the present experiments some of the properties, e.g. visual change, change in size or shape, change in weight, change in structure, density and leachability, are studied for the long term stability of the product under heat and radiation treatment. The properties are not severely affected by radiation or by heat treatment. The leaching property is slightly affected due to heating. From the results it appears that the heating has a dominant effect over the radiation on the properties of the ceramic product. (orig.) [de

  17. In Vitro Comparison of the Bond Strength between Ceramic Repair Systems and Ceramic Materials and Evaluation of the Wettability.

    Science.gov (United States)

    Kocaağaoğlu, Hasan; Manav, Taha; Albayrak, Haydar

    2017-04-01

    When fracture of an all-ceramic restoration occurs, it can be necessary to repair without removing the restoration. Although there are many studies about the repair of metal-ceramic restorations, there are few about all-ceramic restorations. The aim of this study was to evaluate the shear bond strength between ceramic repair systems and esthetic core materials and to evaluate the wettability of all-ceramic core materials. Disk-like specimens (N = 90) made of three dental ceramic infrastructure materials (zirconia ceramic, alumina ceramic, glass ceramic) were polished with silicon carbide paper, prepared for bonding (abrasion with 30 μm diamond rotary cutting instrument). Thirty specimens of each infrastructure were obtained. Each infrastructure group was divided into three subgroups; they were bonded using 3 repair systems: Bisco Intraoral Repair Kit, Cimara & Cimara Zircon Repair System, and Clearfil Repair System. After 1200 thermocycles, shear bond strength was measured in a universal testing machine at a 0.5 mm/min crosshead speed. In addition, the contact angle values of the infrastructures after surface treatments were examined for wettability. Data were analyzed by using ANOVA and Tukey post hoc tests. Although there were no significant differences among the repair systems (p > 0.05) in the glass ceramic and zirconia groups, a significant difference was found among the repair systems in alumina infrastructure (p 0.05); however, a statistically significant difference was found among the repair systems (p < 0.05). No difference was found among the infrastructures and repair systems in terms of contact angle values. Cimara & Cimara Zircon Repair System had higher bond strength values than the other repair systems. Although no difference was found among the infrastructures and repair systems, contact wettability angle was decreased by surface treatments compared with polished surfaces. © 2015 by the American College of Prosthodontists.

  18. Ceramics among Eurasian hunter-gatherers: 32 000 years of ceramic technology use and the perception of containment

    Directory of Open Access Journals (Sweden)

    Mihael Budja

    2016-12-01

    Full Text Available We present two parallel and 32 000 years long trajectories of episodic ceramic technology use in Eurasian pre-Neolithic hunter-gatherer societies. In eastern, Asian trajectory the pottery was produced from the beginning. Ceramic figurines mark the western, European trajectory. The western predates the eastern for about eleven millennia. While ceramic cones and figurines first appeared in Central Europe at c. 31 000 cal BC the earliest vessels in eastern Asia was dated at c. 20 000 cal BC. We discuss women’s agency, perception of containment, ‘cross-craft interactions’, and evolution of private property that that may influenced the inventions of ceramic (pyrotechnology.

  19. High-power electro-optic switch technology based on novel transparent ceramic

    Science.gov (United States)

    Xue-Jiao, Zhang; Qing, Ye; Rong-Hui, Qu; Hai-wen, Cai

    2016-03-01

    A novel high-power polarization-independent electro-optic switch technology based on a reciprocal structure Sagnac interferometer and a transparent quadratic electro-optic ceramic is proposed and analyzed theoretically and experimentally. The electro-optic ceramic is used as a phase retarder for the clockwise and counter-clockwise polarized light, and their polarization directions are adjusted to their orthogonal positions by using two half-wave plates. The output light then becomes polarization-independent with respect to the polarization direction of the input light. The switch characteristics, including splitter ratios and polarization states, are theoretically analyzed and simulated in detail by the matrix multiplication method. An experimental setup is built to verify the analysis and experimental results. A new component ceramic is used and a non-polarizing cube beam splitter (NPBS) replaces the beam splitter (BS) to lower the ON/OFF voltage to 305 V and improve the extinction ratio by 2 dB. Finally, the laser-induced damage threshold for the proposed switch is measured and discussed. It is believed that potential applications of this novel polarization-independent electro-optic switch technology will be wide, especially for ultrafast high-power laser systems. Project supported by the National Natural Science Foundation of China (Grant Nos. 61137004, 61405218, and 61535014).

  20. Additive Manufacturing of SiC Based Ceramics and Ceramic Matrix Composites

    Science.gov (United States)

    Halbig, Michael Charles; Singh, Mrityunjay

    2015-01-01

    Silicon carbide (SiC) ceramics and SiC fiber reinforcedSiC ceramic matrix composites (SiCSiC CMCs) offer high payoff as replacements for metals in turbine engine applications due to their lighter weight, higher temperature capability, and lower cooling requirements. Additive manufacturing approaches can offer game changing technologies for the quick and low cost fabrication of parts with much greater design freedom and geometric complexity. Four approaches for developing these materials are presented. The first two utilize low cost 3D printers. The first uses pre-ceramic pastes developed as feed materials which are converted to SiC after firing. The second uses wood containing filament to print a carbonaceous preform which is infiltrated with a pre-ceramic polymer and converted to SiC. The other two approaches pursue the AM of CMCs. The first is binder jet SiC powder processing in collaboration with rp+m (Rapid Prototyping+Manufacturing). Processing optimization was pursued through SiC powder blending, infiltration with and without SiC nano powder loading, and integration of nanofibers into the powder bed. The second approach was laminated object manufacturing (LOM) in which fiber prepregs and laminates are cut to shape by a laser and stacked to form the desired part. Scanning electron microscopy was conducted on materials from all approaches with select approaches also characterized with XRD, TGA, and bend testing.

  1. A new bio-active glass ceramic

    International Nuclear Information System (INIS)

    Shamim, A.; Arif, I.; Suleman, M.; Hussain, K.; Shah, W.A.

    1995-01-01

    Since 1960 fine ceramics such as alumina have been used side by side with metallic materials for bone and joint replacement. They have high mechanical strength and are free from corrosion problem faced by metals. However they don't bond to the natural living bone and hence are called bio-inactive. This was followed by the development of bio-active glasses and glass-ceramics which bond to the natural bone but have low mechanical strength. In the present work a new bio-active glass-ceramic, based on CaO-SiO/sub 2/-P/sub 2/O/sub 3/-MgO composition, has been developed which has mechanical strength compared to that of a bio-inactive glass ceramic and also bonds strongly to the natural bone. X-ray diffraction analysis reveals wollastanite and apatite phases in the glass ceramic. A new bio-active cement has also been developed which can be used to join broken pieces of bone or by itself at a filler. (author)

  2. Piezoelectric ceramic-reinforced metal matrix composites

    OpenAIRE

    2004-01-01

    Composite materials comprising piezoelectric ceramic particulates dispersed in a metal matrix are capable of vibration damping. When the piezoelectric ceramic particulates are subjected to strain, such as the strain experienced during vibration of the material, they generate an electrical voltage that is converted into Joule heat in the surrounding metal matrix, thereby dissipating the vibrational energy. The piezoelectric ceramic particulates may also act as reinforcements to improve the mec...

  3. Cryo-SEM studies of latex/ceramic nanoparticle coating microstructure development.

    Science.gov (United States)

    Luo, Hui; Scriven, L E; Francis, Lorraine F

    2007-12-15

    Cryogenic scanning electron microscopy (cryo-SEM) was used to investigate microstructure development of composite coatings prepared from dispersions of antimony-doped tin oxide (ATO) nanoparticles (approximately 30 nm) or indium tin oxide (ITO) nanoparticles (approximately 40 nm) and latex particles (polydisperse, D(v): approximately 300 nm). Cryo-SEM images of ATO/latex dispersions as-frozen show small clusters of ATO and individual latex particles homogeneously distribute in a frozen water matrix. In contrast, cryo-SEM images of ITO/latex dispersions as-frozen show ITO particles adsorb onto latex particle surfaces. Electrostatic repulsion between negatively charged ATO and negatively charged latex particles stabilizes the ATO/latex dispersion, whereas in ITO/latex dispersion, positively charged ITO particles are attracted onto surfaces of negatively charged latex particles. These results are consistent with calculations of interaction potentials from past research. Cryo-SEM images of frozen and fractured coatings reveal that both ceramic nanoparticles and latex become more concentrated as drying proceeds; larger latex particles consolidate with ceramic nanoparticles in the interstitial spaces. With more drying, compaction flattens the latex-latex particle contacts and shrinks the voids between them. Thus, ceramic nanoparticles are forced to pack closely in the interstitial spaces, forming an interconnected network. Finally, latex particles partially coalesce at their flattened contacts, thereby yielding a coherent coating. The research reveals how nanoparticles segregate and interconnect among latex particles during drying.

  4. Method of forming a ceramic to ceramic joint

    Science.gov (United States)

    Cutler, Raymond Ashton; Hutchings, Kent Neal; Kleinlein, Brian Paul; Carolan, Michael Francis

    2010-04-13

    A method of joining at least two sintered bodies to form a composite structure, includes: providing a joint material between joining surfaces of first and second sintered bodies; applying pressure from 1 kP to less than 5 MPa to provide an assembly; heating the assembly to a conforming temperature sufficient to allow the joint material to conform to the joining surfaces; and further heating the assembly to a joining temperature below a minimum sintering temperature of the first and second sintered bodies. The joint material includes organic component(s) and ceramic particles. The ceramic particles constitute 40-75 vol. % of the joint material, and include at least one element of the first and/or second sintered bodies. Composite structures produced by the method are also disclosed.

  5. Science and Technology of Ceramics

    Indian Academy of Sciences (India)

    Home; Journals; Resonance – Journal of Science Education; Volume 4; Issue 12. Science and Technology of Ceramics - Functional Ceramics. Sheela K Ramasesha. Series Article Volume 4 Issue 12 December 1999 pp 21-30. Fulltext. Click here to view fulltext PDF. Permanent link:

  6. Science and Technology of Ceramics

    Indian Academy of Sciences (India)

    Home; Journals; Resonance – Journal of Science Education; Volume 4; Issue 8. Science and Technology of Ceramics - Traditional Ceramics. Sheela K Ramasesha. Series Article Volume 4 Issue 8 August 1999 pp 16-24. Fulltext. Click here to view fulltext PDF. Permanent link:

  7. Y-TZP ceramic processing from coprecipitated powders : A comparative study with three commercial dental ceramics

    NARCIS (Netherlands)

    Lazar, Dolores R. R.; Bottino, Marco C.; Ozcan, Mutlu; Valandro, Luiz Felipe; Amaral, Regina; Ussui, Valter; Bressiani, Ana H. A.

    2008-01-01

    Objectives. (1) To synthesize 3 mol% yttria-stabilized zirconia (3Y-TZP) powders via coprecipitation route, (2) to obtain zirconia ceramic specimens, analyze surface characteristics, and mechanical properties, and (3) to compare the processed material with three reinforced dental ceramics. Methods.

  8. Tough hybrid ceramic-based material with high strength

    International Nuclear Information System (INIS)

    Guo, Shuqi; Kagawa, Yutaka; Nishimura, Toshiyuki

    2012-01-01

    This study describes a tough and strong hybrid ceramic material consisting of platelet-like zirconium compounds and metal. A mixture of boron carbide and excess zirconium powder was heated to 1900 °C using a liquid-phase reaction sintering technique to produce a platelet-like ZrB 2 -based hybrid ceramic bonded by a thin zirconium layer. The platelet-like ZrB 2 grains were randomly present in the as-sintered hybrid ceramic. Relative to non-hybrid ceramics, the fracture toughness and flexural strength of the hybrid ceramic increased by approximately 2-fold.

  9. Low Thermal Expansion Glass Ceramics

    CERN Document Server

    Bach, Hans

    2005-01-01

    This book appears in the authoritative series reporting the international research and development activities conducted by the Schott group of companies. This series provides an overview of Schott's activities for scientists, engineers, and managers from all branches of industry worldwide in which glasses and glass ceramics are of interest. Each volume begins with a chapter providing a general idea of the current problems, results, and trends relating to the subjects treated. This new extended edition describes the fundamental principles, the manufacturing process, and applications of low thermal expansion glass ceramics. The composition, structure, and stability of polycrystalline materials having a low thermal expansion are described, and it is shown how low thermal expansion glass ceramics can be manufactured from appropriately chosen glass compositions. Examples illustrate the formation of this type of glass ceramic by utilizing normal production processes together with controlled crystallization. Thus g...

  10. Measurement of Emissivity of Porous Ceramic Materials

    OpenAIRE

    BÜYÜKALACA, Orhan

    1998-01-01

    In this study, measurements of spectral and total emissivities of seven different porous ceramic materials and one ceramic fibre material are reported. Measurements were made for wavelength range from 1.2 µm to 20 µm and temperature range from 200 °C to 700 °C. It was found that total emissivity increases with increase of pore size but decreases with increase of temperature. The results showed all the porous ceramic materials tested to be much better than ceramic fibre in terms of total em...

  11. Conventional and two step sintering of PZT-PCN ceramics

    Science.gov (United States)

    Keshavarzi, Mostafa; Rahmani, Hooman; Nemati, Ali; Hashemi, Mahdieh

    2018-02-01

    In this study, PZT-PCN ceramic was made via sol-gel seeding method and effects of conventional sintering (CS) as well as two-step sintering (TSS) were investigated on microstructure, phase formation, density, dielectric and piezoelectric properties. First, high quality powder was achieved by seeding method in which the mixture of Co3O4 and Nb2O5 powder was added to the prepared PZT sol to form PZT-PCN gel. After drying and calcination, pyrochlore free PZT-PCN powder was synthesized. Second, CS and TSS were applied to achieve dense ceramic. The optimum temperature used for 2 h of conventional sintering was obtained at 1150 °C; finally, undesired ZrO2 phase formed in CS procedure was removed successfully with TSS procedure and dielectric and piezoelectric properties were improved compared to the CS procedure. The best electrical properties obtained for the sample sintered by TSS in the initial temperature of T 1 = 1200 °C and secondary temperature of T 2 = 1000 °C for 12 h.

  12. Chemical characterization of marajoara ceramics

    International Nuclear Information System (INIS)

    Toyota, Rosimeiri Galbiati

    2009-01-01

    In this study the elemental concentration of Ce, Co, Cr, Cs, Eu, Fe, Hf, K, La, Lu, Na, Nd, Rb, Sc, Sm, Ta, Tb, Th, U, Yb and Zn were determined by instrumental neutron activation analysis (INAA) in 204 fragments of Marajoara archaeological ceramics, of which 156 were provided by the Archaeology and Ethnology Museum of Sao Paulo University (MAE) and 48 were provided by Dr. Denise Pahl Schaan, Marajo Museum curator. Also, 9 contemporary ceramics produced and marketed at Marajo Island were analyzed. Electron paramagnetic resonance (EPR) analyses were performed in 8 archaeological samples and 1 contemporary sample in order to identify the burning temperature of the samples. X-ray diffraction (XRD) analyses were performed in 13 archaeological samples and 2 contemporary samples for the investigation of their mineralogical composition. Mahalanobis distance was used for the study of outlier while modified filter was used for the study of the temper added to the ceramic paste. Result interpretation was performed using cluster analysis, principal components analysis and discriminant analysis. Procrustes analysis was used for variable selection and it showed that the Ce, Fe, Eu, Hf, K and Th variables are adequate for the characterization of the analyzed samples. The comparative study among the archaeological and contemporary ceramics showed the arrangement of two well-defined and close groups for the archaeological samples and a third, distant group for the contemporary ones. This result indicates that the archaeological and contemporary ceramics differ in their composition. EPR and XRD analysis were inconclusive for the differentiation of archaeological and contemporary ceramics. (author)

  13. Highly durable, coking and sulfur tolerant, fuel-flexible protonic ceramic fuel cells.

    Science.gov (United States)

    Duan, Chuancheng; Kee, Robert J; Zhu, Huayang; Karakaya, Canan; Chen, Yachao; Ricote, Sandrine; Jarry, Angelique; Crumlin, Ethan J; Hook, David; Braun, Robert; Sullivan, Neal P; O'Hayre, Ryan

    2018-05-01

    Protonic ceramic fuel cells, like their higher-temperature solid-oxide fuel cell counterparts, can directly use both hydrogen and hydrocarbon fuels to produce electricity at potentially more than 50 per cent efficiency 1,2 . Most previous direct-hydrocarbon fuel cell research has focused on solid-oxide fuel cells based on oxygen-ion-conducting electrolytes, but carbon deposition (coking) and sulfur poisoning typically occur when such fuel cells are directly operated on hydrocarbon- and/or sulfur-containing fuels, resulting in severe performance degradation over time 3-6 . Despite studies suggesting good performance and anti-coking resistance in hydrocarbon-fuelled protonic ceramic fuel cells 2,7,8 , there have been no systematic studies of long-term durability. Here we present results from long-term testing of protonic ceramic fuel cells using a total of 11 different fuels (hydrogen, methane, domestic natural gas (with and without hydrogen sulfide), propane, n-butane, i-butane, iso-octane, methanol, ethanol and ammonia) at temperatures between 500 and 600 degrees Celsius. Several cells have been tested for over 6,000 hours, and we demonstrate excellent performance and exceptional durability (less than 1.5 per cent degradation per 1,000 hours in most cases) across all fuels without any modifications in the cell composition or architecture. Large fluctuations in temperature are tolerated, and coking is not observed even after thousands of hours of continuous operation. Finally, sulfur, a notorious poison for both low-temperature and high-temperature fuel cells, does not seem to affect the performance of protonic ceramic fuel cells when supplied at levels consistent with commercial fuels. The fuel flexibility and long-term durability demonstrated by the protonic ceramic fuel cell devices highlight the promise of this technology and its potential for commercial application.

  14. Simplex network modeling for press-molded ceramic bodies incorporated with granite waste

    International Nuclear Information System (INIS)

    Pedroti, L.G.; Vieira, C.M.F.; Alexandre, J.; Monteiro, S.N.; Xavier, G.C.

    2012-01-01

    Extrusion of a clay body is the most commonly applied process in the ceramic industries for manufacturing structural block. Nowadays, the assembly of such blocks through a fitting system that facilitates the final mounting is gaining attention owing to the saving in material and reducing in the cost of the building construction. In this work, the ideal composition of clay bodies incorporated with granite powder waste was investigated for the production of press-molded ceramic blocks. An experimental design was applied to determine the optimum properties and microstructures involving not only the precursors compositions but also the press and temperature conditions. Press load from 15 ton and temperatures from 850 to 1050°C were considered. The results indicated that varying mechanical strength of 2 MPa to 20 MPa and varying water absorption of 19% to 30%. (author)

  15. Leaching behavior of glass ceramic nuclear waste forms

    International Nuclear Information System (INIS)

    Lokken, R.O.

    1981-11-01

    Glass ceramic waste forms have been investigated as alternatives to borosilicate glasses for the immobilization of high-level radioactive waste at Pacific Northwest Laboratory (PNL). Three glass ceramic systems were investigated, including basalt, celsian, and fresnoite, each containing 20 wt % simulated high-level waste calcine. Static leach tests were performed on seven glass ceramic materials and one parent glass (before recrystallization). Samples were leached at 90 0 C for 3 to 28 days in deionized water and silicate water. The results, expressed in normalized elemental mass loss, (g/m 2 ), show comparable releases from celsian and fresnoite glass ceramics. Basalt glass ceramics demonstrated the lowest normalized elemental losses with a nominal release less than 2 g/m 2 when leached in polypropylene containers. The releases from basalt glass ceramics when leached in silicate water were nearly identical with those in deionized water. The overall leachability of celsian and fresnoite glass ceramics was improved when silicate water was used as the leachant

  16. Digital workflow for virtually designing and milling ceramic lithium disilicate veneers: a clinical report.

    Science.gov (United States)

    Zandinejad, A; Lin, W S; Atarodi, M; Abdel-Azim, T; Metz, M J; Morton, D

    2015-01-01

    Laminate veneers have been routinely used to restore and enhance the appearance of natural dentition. The traditional pathway for fabricating veneers consisted of making conventional polyvinyl siloxane impressions, producing stone casts, and fabricating final porcelain prostheses on stone dies. Pressed ceramics have successfully been used for laminate veneer fabrication for several years. Recently, digital computer-aided design/computer-aided manufacturing scanning has become commercially available to make a digital impression that is sent electronically to a dental laboratory or a chairside milling machine. However, technology has been developed to allow digital data acquisition in conjunction with electronically transmitted data that enables virtual design of restorations and milling at a remote production center. Following the aforementioned workflow will provide the opportunity to fabricate a physical cast-free restoration. This new technique has been reported recently for all-ceramic IPS e.max full-coverage pressed-ceramic restorations. However, laminate veneers are very delicate and technique-sensitive restorations when compared with all-ceramic full-coverage ones made from the same material. Complete digital design and fabrication of multiple consecutive laminate veneers seems to be very challenging. This clinical report presents the digital workflow for the virtual design and fabrication of multiple laminate veneers in a patient for enhancing the esthetics of his maxillary anterior teeth. A step-by-step process is presented with a discussion of the advantages and disadvantages of this novel technique. Additionally, the use of lithium disilicate ceramic as the material of choice and the rationale for such a decision is discussed.

  17. Manufacturing conditioned roughness and wear of biomedical oxide ceramics for all-ceramic knee implants.

    Science.gov (United States)

    Turger, Anke; Köhler, Jens; Denkena, Berend; Correa, Tomas A; Becher, Christoph; Hurschler, Christof

    2013-08-29

    Ceramic materials are used in a growing proportion of hip joint prostheses due to their wear resistance and biocompatibility properties. However, ceramics have not been applied successfully in total knee joint endoprostheses to date. One reason for this is that with strict surface quality requirements, there are significant challenges with regard to machining. High-toughness bioceramics can only be machined by grinding and polishing processes. The aim of this study was to develop an automated process chain for the manufacturing of an all-ceramic knee implant. A five-axis machining process was developed for all-ceramic implant components. These components were used in an investigation of the influence of surface conformity on wear behavior under simplified knee joint motion. The implant components showed considerably reduced wear compared to conventional material combinations. Contact area resulting from a variety of component surface shapes, with a variety of levels of surface conformity, greatly influenced wear rate. It is possible to realize an all-ceramic knee endoprosthesis device, with a precise and affordable manufacturing process. The shape accuracy of the component surfaces, as specified by the design and achieved during the manufacturing process, has a substantial influence on the wear behavior of the prosthesis. This result, if corroborated by results with a greater sample size, is likely to influence the design parameters of such devices.

  18. Hardness of ion implanted ceramics

    International Nuclear Information System (INIS)

    Oliver, W.C.; McHargue, C.J.; Farlow, G.C.; White, C.W.

    1985-01-01

    It has been established that the wear behavior of ceramic materials can be modified through ion implantation. Studies have been done to characterize the effect of implantation on the structure and composition of ceramic surfaces. To understand how these changes affect the wear properties of the ceramic, other mechanical properties must be measured. To accomplish this, a commercially available ultra low load hardness tester has been used to characterize Al 2 O 3 with different implanted species and doses. The hardness of the base material is compared with the highly damaged crystalline state as well as the amorphous material

  19. Ceramics: past, present, and future.

    Science.gov (United States)

    Lemons, J E

    1996-07-01

    The selection and application of synthetic materials for surgical implants has been directly dependent upon the biocompatibility profiles of specific prosthetic devices. The early rationale for ceramic biomaterials was based upon the chemical and biochemical inertness (minimal bioreactivity) of elemental compounds constituted into structural forms (materials). Subsequently, mildly reactive (bioactive), and partially and fully degradable ceramics were identified for clinical uses. Structural forms have included bulk solids or particulates with and without porosities for tissue ingrowth, and more recently, coatings onto other types of biomaterial substrates. The physical shapes selected were application dependent, with advantages and disadvantages determined by: (1) the basic material and design properties of the device construct; and (2) the patient-based functional considerations. Most of the ceramics (bioceramics) selected in the 1960s and 1970s have continued over the long-term, and the science and technology for thick and thin coatings have evolved significantly over the past decade. Applications of ceramic biomaterials range from bulk (100%) ceramic structures as joint and bone replacements to fully or partially biodegradable substrates for the controlled delivery of pharmaceutical drugs, growth factors, and morphogenetically inductive substances. Because of the relatively unique properties of bioceramics, expanded uses as structural composites with other biomaterials and macromolecular biologically-derived substances are anticipated in the future.

  20. Acid-base properties of ceramic powders

    International Nuclear Information System (INIS)

    Bleier, A.

    1983-01-01

    This chapter addresses the fundamental aspects of potentiometric titration, electrokinetics, and conductometric titration in evaluating surface and interfacial thermodynamic behavior. Emphasizes the characterization of aqueous systems which are pertinent to the processing of ceramic powders. Attempts to clarify the role of novel analytical techniques that will increasingly contribute to the advanced characterization of ceramic powders. Evaluates recently developed acid-base and complexation concepts and their applications to the processing of oxide ceramics

  1. Ceramic Defects in Metal-Ceramic Fixed Dental Prostheses Made from Co-Cr and Au-Pt Alloys: A Retrospective Study.

    Science.gov (United States)

    Mikeli, Aikaterini; Boening, Klaus W; Lißke, Benjamin

    2015-01-01

    Ceramic defects in porcelain-fused-to-metal (PFM) restorations may depend on framework alloy type. This study assessed ceramic defects on cobalt-chromium- (Co-Cr-) and gold-platinum- (Au-Pt-) based PFM restorations. In this study, 147 Co-Cr-based and 168 Au-Pt-based PFM restorations inserted between 1998 and 2010 (139 patients) were examined for ceramic defects. Detected defects were assigned to three groups according to clinical defect relevance. Ceramic defect rates (Co-Cr-based: 12.9%; Au-Pt-based: 7.2%) revealed no significant difference but a strong statistical trend (U test, P = .082). Most defects were of little clinical relevance. Co-Cr PFM restorations may be at higher risk for ceramic defects compared to Au-Pt-based restorations.

  2. Multiphase-Multifunctional Ceramic Coatings

    Science.gov (United States)

    2013-06-30

    systems for high temperatura applications” “ Estudios de Ferroelasticidad en Sistemas Cerámicos Multifásicos para Aplicaciones en Alta Temperatura ...Ceramic Coatings Performing Organization names: Centro de Investigación y de Estudios Avanzados del Instituto Politécnico Nacional – Unidad Queretaro...materials, Cinvestav. Thesis: “Ferroelasticity studies in multiphase ceramic systems for high temperatura applications”. Her work mainly focused in the

  3. Specific-heat measurement of single metallic, carbon, and ceramic fibers at very high temperature

    International Nuclear Information System (INIS)

    Pradere, C.; Goyheneche, J.M.; Batsale, J.C.; Dilhaire, S.; Pailler, R.

    2005-01-01

    The main objective of this work is to present a method for measuring the specific heat of single metallic, carbon, and ceramic fibers at very high temperature. The difficulty of the measurement is due to the microscale of the fiber (≅10 μm) and the important range of temperature (700-2700 K). An experimental device, a modelization of the thermal behavior, and an analytic model have been developed. A discussion on the measurement accuracy yields a global uncertainty lower than 10%. The characterization of a tungsten filament with thermal properties identical to those of the bulk allows the validation of the device and the thermal estimation method. Finally, measurements on carbon and ceramic fibers have been done at very high temperature

  4. Ceramic Foams from Pre-Ceramic Polymer Routes for Reusable Acreage Thermal Protection System Applications

    Science.gov (United States)

    Stackpoole, Mairead; Chien, Jennifer; Schaeffler, Michelle

    2004-01-01

    Contents include the following: Motivation. Current light weight insulation. Advantages of preceramic-polymer-derived ceramic foams. Rigid insulation materials. Tailor foam microstructures. Experimental approach. Results: sacrificial materials, sacrificial fillers. Comparison of foam microstructures. Density of ceramic foams. Phase evolution and properties: oxidation behavior. mechanical properties, aerothermal performance. Impact damage of microcellular foams. Conclusions.

  5. Current all-ceramic systems in dentistry: a review.

    Science.gov (United States)

    Santos, Maria Jacinta M C; Costa, Max Dorea; Rubo, José H; Pegoraro, Luis Fernando; Santos, Gildo C

    2015-01-01

    This article describes the ceramic systems and processing techniques available today in dentistry. It aims to help clinicians understand the advantages and disadvantages of a myriad of ceramic materials and technique options. The microstructural components, materials' properties, indications, and names of products are discussed to help clarify their use. Key topics will include ceramics, particle-filled glasses, polycrystalline ceramics, CAD/CAM, and adhesive cementation.

  6. Cross-flow micro-filtration using ceramic membranes

    International Nuclear Information System (INIS)

    Thern, Gerardo G.; Marajofsky, Adolfo; Rossi, Federico; La Gamma, Ana M.; Chocron, Mauricio

    2004-01-01

    Pressurized Heavy Water Reactors have a system devoted to the purification and upgrading of the collected heavy water leaks. The purification train is fed with different degradation ratios (D 2 O/H 2 O), activities and impurities. The water is distilled in a packed bed column filled with a mesh type packing. With the purpose of minimizing the column stack corrosion, the water is pre-treated in a train consisting on an activated charcoal bed-strong cationic-anionic resin and a final polishing anionic bed resin. Traces of oils are retained by the charcoal bed but some of them pass through and could be responsible for the resins fouling. The process of micro filtration using ceramic materials is particularly applied to the treatment of waters with oil micro droplets. We describe the development stages of single and double layer filtration ceramic tubes, their characterization and the adaptation to test equipment. The efficiency was evaluated by means of tangential ('cross-flow') filtration of aqueous solutions containing dodecane at the micrograms per ml concentration level. This compound simulates the properties of a typical oil contaminant. A 100-fold reduction in the amount of dodecane in water was observed after the filtration treatment. (author)

  7. Antibacterial Functionalization of PVD Coatings on Ceramics

    Directory of Open Access Journals (Sweden)

    Javier Osés

    2018-05-01

    Full Text Available The application of surface treatments that incorporate silver or copper as antibacterial elements has become a common practice for a wide variety of medical devices and materials because of their effective activity against nosocomial infections. Ceramic tiles are choice materials for cladding the floors and walls of operation rooms and other hospital spaces. This study is focused on the deposition of biocide physical vapor deposition (PVD coatings on glazed ceramic tiles. The objective was to provide antibacterial activity to the surfaces without worsening their mechanical properties. Silver and copper-doped chromium nitride (CrN and titanium nitride (TiN coatings were deposited on samples of tiles. A complete characterization was carried out in order to determine the composition and structure of the coatings, as well as their topographical and mechanical properties. The distribution of Ag and Cu within the coating was analyzed using glow discharge optical emission spectrometry (GD-OES and field emission scanning electron microscope (FE-SEM. Roughness, microhardness, and scratch resistance were measured for all of the combinations of coatings and dopants, as well as their wettability. Finally, tests of antibacterial efficacy against Staphylococcus aureus and Escherichia coli were carried out, showing that all of the doped coatings had pronounced biocide activity.

  8. Evaluation of a novel multiple phase veneering ceramic.

    Science.gov (United States)

    Sinthuprasirt, Pannapa; van Noort, Richard; Moorehead, Robert; Pollington, Sarah

    2015-04-01

    To produce a new veneering ceramic based on the production of a multiple phase glass-ceramic with improved performance in terms of strength and toughness. A composition of 60% leucite, 20% diopside and 20% feldspathic glass was prepared, blended and a heat treatment schedule of 930°C for 5 min was derived from differential thermal analysis (DTA) of the glasses. X-ray diffraction (XRD) and SEM analysis determined the crystalline phases and microstructure. Chemical solubility, biaxial flexural strength (BFS), fracture toughness, hardness, total transmittance and coefficient of thermal expansion (CTE) were all measured in comparison to a commercial veneering ceramic (VITA VM9). Thermal shock resistance of the leucite-diopside and VITA VM9 veneered onto a commercial high strength zirconia (Vita In-Ceram YZ) was also assessed. Statistical analysis was undertaken using Independent Samples t-test. Weibull analysis was employed to examine the reliability of the strength data. The mean chemical solubility was 6 μg/cm(2) for both ceramics (P=1.00). The mean BFS was 109 ± 8 MPa for leucite-diopside ceramic and 79 ± 11 MPa for VITA VM9 ceramic (P=0.01). Similarly, the leucite-diopside ceramic demonstrated a significantly higher fracture toughness and hardness. The average total transmittance was 46.3% for leucite-diopside ceramic and 39.8% for VITA VM9 (P=0.01). The leucite-diopside outperformed the VITA VM9 in terms of thermal shock resistance. Significance This novel veneering ceramic exhibits significant improvements in terms of mechanical properties, yet retains a high translucency and is the most appropriate choice as a veneering ceramic for a zirconia base core material. Copyright © 2015 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  9. Bioactive glasses and glass-ceramics

    Directory of Open Access Journals (Sweden)

    de Aza, P. N.

    2007-04-01

    Full Text Available Since the late 1960´s, a great interest in the use of bioceramic materials for biomedical applications has been developed. In a previous paper, the authors reviewed crystalline bioceramic materials “sensus stricto”, it is to say, those ceramic materials, constituted for non-metallic inorganic compounds, crystallines and consolidates by thermal treatment of powders at high temperature. In the present review, the authors deal with those called bioactive glasses and glassceramics. Although all of them are also obtained by thermal treatment at high temperature, the first are amorphous and the second are obtained by devitrification of a glass, although the vitreous phase normally prevails on the crystalline phases. After an introduction to the concept of bioactive materials, a short historical review of the bioactive glasses development is made. Its preparation, reactivity in physiological media, mechanism of bonding to living tissues and mechanical strength of the bone-implant interface is also reported. Next, the concept of glass-ceramic and the way of its preparation are exposed. The composition, physicochemical properties and biological behaviour of the principal types of bioactive glasses and glass-ceramic materials: Bioglass®, Ceravital®, Cerabone®, Ilmaplant® and Bioverit® are also reviewed. Finally, a short review on the bioactive-glass coatings and bioactive-composites and most common uses of bioactive-glasses and glass-ceramics are carried out too.

    Desde finales de los años sesenta, se ha despertado un gran interés por el uso de los materiales biocerámicos para aplicaciones biomédicas. En un trabajo previo, los autores hicieron una revisión de los denominados materiales biocerámicos cristalinos en sentido estricto, es decir, de aquellos materiales, constituidos por compuestos inorgánicos no metálicos, cristalinos y consolidados mediante tratamientos térmicos a altas temperaturas. En el presente trabajo, los autores

  10. Ceramic High Efficiency Particulate Air (HEPA) Filter Final Report CRADA No. TC02102.0

    Energy Technology Data Exchange (ETDEWEB)

    Mitchell, M. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Morse, T. [Flanders Corp., Washington, DC (United States)

    2017-09-06

    This was a collaborative effort between Lawrence Livermore National Security, LLC (formerly The Regents of the University of California)/Lawrence Livermor e National Laboratory (LLNL) and Flanders-Precisionaire (Flanders), to develop ceramic HEP A filters under a Thrust II Initiative for Proliferation Prevention (IPP) project. The research was conducted via the IPP Program at Commonwe alth of Independent States (CIS) Institutes, which are handled under a separate agreement. The institutes (collectively referred to as "CIS Institutes") involved with this project were: Bochvar: Federal State Unitarian Enterprise All-Russia Scientific and Research Institute of Inorganic Materials (FSUE VNIINM); Radium Khlopin: Federal State Unitarian Enterprise NPO Radium Institute named (FSUE NPO Radium Institute); and Bakor: Science and Technology Center Bakor (STC Bakor).

  11. Development of high-density ceramic composites for ballistic applications

    International Nuclear Information System (INIS)

    Rupert, N.L.; Burkins, M.S.; Gooch, W.A.; Walz, M.J.; Levoy, N.F.; Washchilla, E.P.

    1993-01-01

    The application of ceramic composites for ballistic application has been generally developed with ceramics of low density, between 2.5 and 4.5 g/cm 2 . These materials have offered good performance in defeating small-caliber penetrators, but can suffer time-dependent degradation effects when thicker ceramic tiles are needed to defeat modem, longer, heavy metal penetrators that erode rather than break up. This paper addresses the ongoing development, fabrication procedures, analysis, and ballistic evaluation of thinner, denser ceramics for use in armor applications. Nuclear Metals Incorporated (NMI) developed a process for the manufacture of depleted uranium (DU) ceramics. Samples of the ceramics have been supplied to the US Army Research Laboratory (ARL) as part of an unfunded cooperative study agreement. The fabrication processes used, characterization of the ceramic, and a ballistic comparison between the DU-based ceramic with baseline Al 2 O 3 will be presented

  12. Micromolding for ceramic microneedle arrays

    NARCIS (Netherlands)

    van Nieuwkasteele-Bystrova, Svetlana Nikolajevna; Lüttge, Regina

    2011-01-01

    The fabrication process of ceramic microneedle arrays (MNAs) is presented. This includes the manufacturing of an SU-8/Si-master, its double replication resulting in a PDMS mold for production by micromolding and ceramic sintering. The robustness of the replicated structures was tested by means of

  13. Petrographic microscope investigation of mortar and ceramic technologies for the conservation of the built heritage

    Science.gov (United States)

    Pavia, S.; Caro, S.

    2007-07-01

    Polarised-light (or petrographic) microscopy has been widely applied to heritage materials to assess composition and diagnose damage. However, instead, this paper focuses on the petrographic investigation of brick and mortar technologies for the production of quality repair materials compatible with their adjacent fabrics. Furthermore, the paper relates production technologies to the physical properties of the materials fabricated, and thus their final quality and durability. According to Cesare Brandi´s theory of compatibility (the 20th century architect on whose work modern conservation theory and practice are largely based) existing historic materials should be replaced with their equivalent. This paper demonstrates that polarised-light microscopy provides data on the origin and nature of raw materials, and processing parameters such as blending, mixing, firing, calcination and slaking, and how these relate to the quality of the final product. In addition, this paper highlights the importance of production technologies as these directly impact the physical properties of the materials fabricated and thus determine their final quality and durability. In this context, the paper investigates mortar calcination and slaking, two important operations in the manufacture of building limes that govern the reactivity, shrinkage and water retention of a lime binder which will impact mortar's properties such as workability, plasticity and carbonation speed, and these in turn will determine the ease of execution, durability and strength of a lime mortar. Petrographic analysis also provides evidence of ceramic technology including identification of local or foreign production and processing parameters such as sieving, blending, mixing and firing. A petrographic study of the ceramic matrix coupled to the diagnosis of mineral phases formed during firing allows to quantify sintering and vitrification and thus determine firing temperatures. Finally, certain features of the raw

  14. Performance of ceramics in ring/cylinder applications

    International Nuclear Information System (INIS)

    Dufrane, K.F.; Glaeser, W.A.

    1987-01-01

    In support of the efforts to apply ceramics to advanced heat engines, a study is being performed of the performance of ceramics at the ring/cylinder interface of advanced (low heat rejection) engines. The objective of the study, managed by the Oak Ridge National Laboratory, is to understand the basic mechanisms controlling the wear of ceramics and thereby identify means for applying ceramics effectively. Attempts to operate three different zirconias, silicon carbide, silicon nitride, and plasma-sprayed ceramic coatings without lubrication have not been successful because of excessive friction and high wear rates. Silicon carbide and silicon nitride perform well at ambient temperatures with fully formulated mineral oil lubrication, but are limited to temperatures of 500F because of the lack of suitable liquid lubricants for higher temperatures

  15. Glass Ceramic Formulation Data Package

    International Nuclear Information System (INIS)

    Crum, Jarrod V.; Rodriguez, Carmen P.; McCloy, John S.; Vienna, John D.; Chung, Chul-Woo

    2012-01-01

    A glass ceramic waste form is being developed for treatment of secondary waste streams generated by aqueous reprocessing of commercial used nuclear fuel (Crum et al. 2012b). The waste stream contains a mixture of transition metals, alkali, alkaline earths, and lanthanides, several of which exceed the solubility limits of a single phase borosilicate glass (Crum et al. 2009; Caurant et al. 2007). A multi-phase glass ceramic waste form allows incorporation of insoluble components of the waste by designed crystallization into durable heat tolerant phases. The glass ceramic formulation and processing targets the formation of the following three stable crystalline phases: (1) powellite (XMoO4) where X can be (Ca, Sr, Ba, and/or Ln), (2) oxyapatite Yx,Z(10-x)Si6O26 where Y is alkaline earth, Z is Ln, and (3) lanthanide borosilicate (Ln5BSi2O13). These three phases incorporate the waste components that are above the solubility limit of a single-phase borosilicate glass. The glass ceramic is designed to be a single phase melt, just like a borosilicate glass, and then crystallize upon slow cooling to form the targeted phases. The slow cooling schedule is based on the centerline cooling profile of a 2 foot diameter canister such as the Hanford High-Level Waste canister. Up to this point, crucible testing has been used for glass ceramic development, with cold crucible induction melter (CCIM) targeted as the ultimate processing technology for the waste form. Idaho National Laboratory (INL) will conduct a scaled CCIM test in FY2012 with a glass ceramic to demonstrate the processing behavior. This Data Package documents the laboratory studies of the glass ceramic composition to support the CCIM test. Pacific Northwest National Laboratory (PNNL) measured melt viscosity, electrical conductivity, and crystallization behavior upon cooling to identify a processing window (temperature range) for melter operation and cooling profiles necessary to crystallize the targeted phases in the

  16. Wear mechanisms in ceramic hip implants.

    Science.gov (United States)

    Slonaker, Matthew; Goswami, Tarun

    2004-01-01

    The wear in hip implants is one of the main causes for premature hip replacements. The wear affects the potential life of the prosthesis and subsequent removals of in vivo implants. Therefore, the objective of this article is to review various joints that show lower wear rates and consequently higher life. Ceramics are used in hip implants and have been found to produce lower wear rates. This article discusses the advantages and disadvantages of ceramics compared to other implant materials. Different types of ceramics that are being used are reviewed in terms of the wear characteristics, debris released, and their size together with other biological factors. In general, the wear rates in ceramics were lower than that of metal-on-metal and metal-on-polyethylene combinations.

  17. Ceramics in Restorative and Prosthetic DENTISTRY1

    Science.gov (United States)

    Kelly, J. Robert

    1997-08-01

    This review is intended to provide the ceramic engineer with information about the history and current use of ceramics in dentistry, contemporary research topics, and potential research agenda. Background material includes intra-oral design considerations, descriptions of ceramic dental components, and the origin, composition, and microstructure of current dental ceramics. Attention is paid to efforts involving net-shape processing, machining as a forming method, and the analysis of clinical failure. A rationale is presented for the further development of all-ceramic restorative systems. Current research topics receiving attention include microstructure/processing/property relationships, clinical failure mechanisms and in vitro testing, wear damage and wear testing, surface treatments, and microstructural modifications. The status of the field is critically reviewed with an eye toward future work. Significant improvements seem possible in the clinical use of ceramics based on engineering solutions derived from the study of clinically failed restorations, on the incorporation of higher levels of "biomimicry" in new systems, and on the synergistic developments in dental cements and adhesive dentin bonding.

  18. High temperature fracture of ceramic materials

    International Nuclear Information System (INIS)

    Wiederhorn, S.M.

    1979-01-01

    A review is presented of fracture mechanisms and methods of lifetime prediction in ceramic materials. Techniques of lifetime prediction are based on the science of fracture mechanics. Application of these techniques to structural ceramics is limited by our incomplete understanding of fracture mechanisms in these materials, and by the occurrence of flaw generation in these materials at elevated temperatures. Research on flaw generation and fracture mechanisms is recommended as a way of improving the reliability of structural ceramics

  19. Panel report on high temperature ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Nolet, T C [ed.

    1979-01-01

    Fundamental research is reported concerning high temperature ceramics for application in turbines, engines, batteries, gasifiers, MHD, fuel cells, heat exchangers, and hot wall combustors. Ceramics microstructure and behavior are included. (FS)

  20. Bonding strength of glass-ceramic trabecular-like coatings to ceramic substrates for prosthetic applications.

    Science.gov (United States)

    Chen, Qiang; Baino, Francesco; Pugno, Nicola M; Vitale-Brovarone, Chiara

    2013-04-01

    A new approach based on the concepts of quantized fracture mechanics (QFM) is presented and discussed in this paper to estimate the bonding strength of trabecular-like coatings, i.e. glass-ceramic scaffolds mimicking the architecture of cancellous bone, to ceramic substrates. The innovative application of glass-derived scaffolds as trabecular-like coatings is proposed in order to enhance the osteointegration of prosthetic ceramic devices. The scaffolds, prepared by polymeric sponge replication, are joined to alumina substrates by a dense glass-ceramic coating (interlayer) and the so-obtained 3-layer constructs are investigated from micro-structural, morphological and mechanical viewpoints. In particular, the fracture strengths of three different crack propagation modes, i.e. glass-derived scaffold fracture, interface delamination or mixed fracture, are predicted in agreement with those of experimental mechanical tests. The approach proposed in this work could have interesting applications towards an ever more rational design of bone tissue engineering biomaterials and coatings, in view of the optimization of their mechanical properties for making them actually suitable for clinical applications. Copyright © 2012 Elsevier B.V. All rights reserved.

  1. Recent advances in understanding the reinforcing ability and mechanism of carbon nanotubes in ceramic matrix composites

    International Nuclear Information System (INIS)

    Estili, Mehdi; Sakka, Yoshio

    2014-01-01

    reinforcing mechanism at the nanoscale responsible for unprecedented, simultaneous mechanical improvements and highlight the scalable processing method enabling the fabrication of defect-free CNT-concentered ceramics and CNT-graded composites with unprecedented properties. Finally, possible future directions will be briefly presented. (focus issue review)

  2. Recent advances in understanding the reinforcing ability and mechanism of carbon nanotubes in ceramic matrix composites.

    Science.gov (United States)

    Estili, Mehdi; Sakka, Yoshio

    2014-12-01

    reinforcing mechanism at the nanoscale responsible for unprecedented, simultaneous mechanical improvements and highlight the scalable processing method enabling the fabrication of defect-free CNT-concentered ceramics and CNT-graded composites with unprecedented properties. Finally, possible future directions will be briefly presented.

  3. Recent advances in understanding the reinforcing ability and mechanism of carbon nanotubes in ceramic matrix composites

    Science.gov (United States)

    Estili, Mehdi; Sakka, Yoshio

    2014-01-01

    reinforcing mechanism at the nanoscale responsible for unprecedented, simultaneous mechanical improvements and highlight the scalable processing method enabling the fabrication of defect-free CNT-concentered ceramics and CNT-graded composites with unprecedented properties. Finally, possible future directions will be briefly presented. PMID:27877730

  4. The Use of Innovative Ceramic-Carbon Bonded Filters Used for Filtration of Liquid Alloys and Evaluation of the Filtration Efficiency

    Directory of Open Access Journals (Sweden)

    Karwiński A.

    2014-08-01

    Full Text Available Extremely intense development of civilization requires from foundry casting technologies very high quality and not expensive castings. In the foundries, there are many treatments that allow increasing of the final properties of produced castings such as refining, modification, heat treatment, etc. One of the methods of increasing the quality of the casting by removing inclusions from the liquid alloy is filtration. The use of ceramic-carbon foam filters in filtration process is still analysed phenomenon that allows improving the final properties of castings. A modern method of research, testing and synthesis of innovative chemical compositions allows improving the properties of such filters. In the paper the evaluation of application properties of developed ceramic-carbon bonded foam filters is presented. The quality of the foam filters is evaluated by Computer Tomography and foundry trials in pouring of liquid metal in test molds. Additionally computer simulations were made to visualize the flow characteristics in the foam filter. The analysed filters are the result of the research work of Foundry Research Institute and the Institute of Ceramics and Building Materials, Refractory Materials Department in Gliwice.

  5. Mechanical properties of anorthite based ceramics prepared from kaolin DD2 and calcite

    Energy Technology Data Exchange (ETDEWEB)

    Harabi, A.; Zaiou, S.; Guechi, A.; Foughali, L.; Harabi, E.; Karboua, N.-E.; Zouai, S.; Mezahi, F.-Z.; Guerfa, F., E-mail: harabi52@gmail.com, E-mail: Zaiou_21@yahoo.fr, E-mail: guechia@yahoo.fr, E-mail: semouni84@gmail.com, E-mail: kanour17@yahoo.fr, E-mail: foughali_lazhar@yahoo.fr, E-mail: zouaisouheila@yahoo.fr, E-mail: mezahif@yahoo.fr [Ceramics Lab., Faculty of Exact Science, Physics Department, Mentouri University of Constantine (Algeria)

    2017-07-15

    Good quality ceramics costs a lot that has limited their use in developing countries. This work was devoted to prepare low-cost and good quality anorthite based ceramics. The proposed composition was 80 wt% kaolin (DD2 type) and 20 wt% calcium oxide (CaO). The choice of these raw materials was dictated by their natural abundance coupled with a modified milling system, as another interesting advantage. Previous studies have shown that a simple vibratory multidirectional milling system using bimodal distribution of highly resistant ceramic milling elements has been successfully applied for obtaining fine powders. The influence of the relatively lower sintering temperature, ranging from 800 to 1100 °C, on the porosity and the average pore size (APS) have been investigated. The APS and the porosity values of samples sintered at 950 °C were about 1 μm and 4%, respectively. The best Vickers microhardness and 3-point bending strength values for these sintered samples, using this proposed milling system, were 7.1 GPa and 203 MPa, respectively. Finally, the crystalline phase evolution during heat treatment was investigated by X-ray diffraction, Fourier transform infrared spectroscopy and scanning electron microscopy techniques. (author)

  6. Metal-ceramic joint assembly

    Science.gov (United States)

    Li, Jian

    2002-01-01

    A metal-ceramic joint assembly in which a brazing alloy is situated between metallic and ceramic members. The metallic member is either an aluminum-containing stainless steel, a high chromium-content ferritic stainless steel or an iron nickel alloy with a corrosion protection coating. The brazing alloy, in turn, is either an Au-based or Ni-based alloy with a brazing temperature in the range of 9500 to 1200.degree. C.

  7. Augite-anorthite glass-ceramics from residues of basalt quarry and ceramic wastes

    Directory of Open Access Journals (Sweden)

    Gamal A. Khater

    2015-06-01

    Full Text Available Dark brown glasses were prepared from residues of basalt quarries and wastes of ceramic factories. Addition of CaF2, Cr2O3 and their mixture CaF2-Cr2O3 were used as nucleation catalysts. Generally, structures with augite and anorthite as major phases and small amount of magnetite and olivine phases were developed through the crystallization process. In the samples heat treated at 900 °C the dominant phase is augite, whereas the content of anorthite usually overcomes the augite at higher temperature (1100 °C. Fine to medium homogenous microstructures were detected in the prepared glass-ceramic samples. The coefficient of thermal expansion and microhardness measurements of the glass-ceramic samples were from 6.16×10-6 to 8.96×10-6 °C-1 (in the 20–500 °C and 5.58 to 7.16 GP, respectively.

  8. Prospects of ceramic tritium breeder materials

    International Nuclear Information System (INIS)

    Roth, E.; Roux, N.; Conservatoire National des Arts et Metiers; CEA Centre d'Etudes Nucleaires de Saclay, 91 - Gif-sur-Yvette

    1989-01-01

    In this paper the authors examine the prospects of the main ceramics proposed as breeder materials for fusion reactors, i.e. Li-2O, Li-2ZrO-3, LiAlO-2, Li-4SiO-4. To do so they review terms of reference of contemplated blankets for NET, ITER and DEMO, and the proposed blanket concepts and materials. Issues respective to the use of each breeder material are examined, and from this review it is concluded that ceramics are the most favorable breeder materials whose use can be contemplated as well for a driver blanket for NET or ITER and for a DEMO blanket. Ceramics are then compared between themselves and it is seen that, subject to the confirmation of recent experimental results, lithium zirconate could be used with advantage in any of the present blanket concepts, except in those employing lithium at its natural isotopic abundance, in which case only Li-2O can be used. However in specific cases, or in parts of a blanket, other ceramics may be profitably employed. As a general conclusion suggestions are made to further improve ceramic breeder performances, and it is recommended to intensify also work on problems that have to be solved in order to operate ceramic breeder blankets e.g. tritium extraction and recovery systems and conditions of beryllium use. (author). 37 refs.; 12 tabs

  9. Portland blended cements: demolition ceramic waste management

    International Nuclear Information System (INIS)

    Trezza, M.A.; Zito, S.; Tironi, A.; Irassar, E.F.; Rahhal, V.F.

    2017-01-01

    Demolition ceramic wastes (DCWs) were investigated in order to determine their potential use as supplementary cementitious materials in Portland Blended Cements (PBCs). For this purpose, three ceramic wastes were investigated. After characterization of the materials used, the effect of ceramic waste replacement (8, 24 and 40% by mass) was analyzed. Pozzolanic activity, hydration progress, workability and compressive strength were determined at 2, 7 and 28 days. The results showed that the ground wastes behave as filler at an early age, but as hydration progresses, the pozzolanic activity of ceramic waste contributes to the strength requirement. [es

  10. Glass-ceramics: Their production from wastes - a review

    Energy Technology Data Exchange (ETDEWEB)

    Rawlings, R.D.; Wu, J.P.; Boccaccini, A.R. [University of London, London (United Kingdom). Imperial College of Science & Technology, Dept. of Medicine

    2006-02-15

    Glass-ceramics are polycrystalline materials of fine microstructure that are produced by the controlled crystallisation (devitrification) of a glass. Numerous silicate based wastes, such as coal combustion ash, slag from steel production, fly ash and filter dusts from waste incinerators, mud from metal hydrometallurgy, different types of sludge as well as glass cullet or mixtures of them have been considered for the production of glass-ceramics. Developments of glass-ceramics from waste using different processing methods are described comprehensively in this review, covering R&D work carried out worldwide in the last 40 years. Properties and applications of the different glass-ceramics produced are discussed. The review reveals that considerable knowledge and expertise has been accumulated on the process of transformation of silicate waste into useful glass-ceramic products. These glass-ceramics are attractive as building materials for usage as construction and architectural components or for other specialised technical applications requiring a combination of suitable thermo-mechanical properties. Previous attempts to commercialise glass-ceramics from waste and to scale-up production for industrial exploitation are also discussed.

  11. III Advanced Ceramics and Applications Conference

    CERN Document Server

    Gadow, Rainer; Mitic, Vojislav; Obradovic, Nina

    2016-01-01

    This is the Proceedings of III Advanced Ceramics and Applications conference, held in Belgrade, Serbia in 2014. It contains 25 papers on various subjects regarding preparation, characterization and application of advanced ceramic materials.

  12. Dual-role plasticizer and dispersant for ceramic layers

    DEFF Research Database (Denmark)

    2016-01-01

    Thus, one aspect of the invention relates to a green ceramic layer comprising a ceramic material, a binder, and a dual-role dispersant and plasticizer, wherein said dual-role dispersant and plasticizer is an organic di- or tri-ester selected from compounds of formula (I), (II), (III) and (IV......). Another aspect of the present invention relates to a slurry for use in the manufacturing of a green ceramic layer comprising a ceramic material, a solvent, a binder, and a dual-role dispersant and plasticizer, wherein said dual role dispersant and plasticizer is an organic di- or tri- ester. Further...... aspects include uses of and methods of manufacturing said green ceramic layers....

  13. Light Weight Ceramic Ablators for Mars Follow-on Mission Vehicle Thermal Protection System

    Science.gov (United States)

    Tran, Huy K.; Rasky, Daniel J.; Hsu, Ming-Ta; Turan, Ryan

    1994-01-01

    New Light Weight Ceramic Ablators (LCA) were produced by using ceramic and carbon fibrous substrates, impregnated with silicone and phenolic resins. The special infiltration techniques (patent pending) were developed to control the amount of organic resins in the highly porous fiber matrices so that the final densities of LCA's range from 0.22 to 0.24 g/cc. This paper presents the thermal and ablative performance of the Silicone Impregnated Reusable Ceramic Ablators (SIRCA) in simulated entry conditions for Mars-Pathfinder in the Ames 60 MW Interaction Heating Facility (I HF). Arc jet test results yielded no evidence of char erosion and mass loss at high stagnation pressures to 0.25 atm. Minimal silica melt was detected on surface char at a stagnation pressure of 0.31 atm. Four ceramic substrates were used in the production of SIRCA's to obtain the effective of boron oxide present in substrate so the thermal performance of SIRCA's. A sample of SIRCA was also exposed to the same heating condition for five cycles and no significant mass loss or recession was observed. Tensile testing established that the SIRCA tensile strength is about a factor of two higher than that of the virgin substrates. Thermogravimetric Analysis (TGA) of the char in nitrogen and air showed no evidence of free carbon in the char. Scanning Electron Microscopy of the post test sample showed that the char surface consists of a fibrous structure that was sealed with a thin layer of silicon oxide melt.

  14. Polymer and ceramic nanocomposites for aerospace applications

    Science.gov (United States)

    Rathod, Vivek T.; Kumar, Jayanth S.; Jain, Anjana

    2017-11-01

    This paper reviews the potential of polymer and ceramic matrix composites for aerospace/space vehicle applications. Special, unique and multifunctional properties arising due to the dispersion of nanoparticles in ceramic and metal matrix are briefly discussed followed by a classification of resulting aerospace applications. The paper presents polymer matrix composites comprising majority of aerospace applications in structures, coating, tribology, structural health monitoring, electromagnetic shielding and shape memory applications. The capabilities of the ceramic matrix nanocomposites to providing the electromagnetic shielding for aircrafts and better tribological properties to suit space environments are discussed. Structural health monitoring capability of ceramic matrix nanocomposite is also discussed. The properties of resulting nanocomposite material with its disadvantages like cost and processing difficulties are discussed. The paper concludes after the discussion of the possible future perspectives and challenges in implementation and further development of polymer and ceramic nanocomposite materials.

  15. Ceramic Technology for Advanced Heat Engines Project

    Energy Technology Data Exchange (ETDEWEB)

    1989-08-01

    The Ceramic Technology for Advanced Heat Engines Project was developed by the Department of Energy's Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Advanced Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the Department of Energy (DOE), National Aeronautics and Space Administration (NASA), and Department of Defense (DoD) advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. However, these programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially.

  16. Small recuperated ceramic microturbine demonstrator concept

    International Nuclear Information System (INIS)

    McDonald, Colin F.; Rodgers, Colin

    2008-01-01

    It has been about a decade since microturbines first entered service in the distributed generation market, and the efficiencies of these turbogenerators rated in the 30-100 kW power range have remained essentially on the order of 30%. In this time frame the cost of fuel (natural gas and oil) has increased substantially, and efforts are now underway to increase the efficiency of microturbines to 40% or higher. Various near-term means of achieving this are underway by utilizing established gas turbine technology, but now based on more complex thermodynamic cycles. A longer-term approach of improving efficiency is proposed in this paper based on the retention of the basic recuperated Brayton cycle, but now operating at significantly higher levels of turbine inlet temperature. However, in small low pressure ratio recuperated microturbines embodying radial flow turbomachinery this necessitates the use of ceramic components, including the turbine, recuperator and combustor. A development approach is proposed to design, fabricate and test a 7.5 kW ceramic microturbine demonstrator concept, which for the first time would involve the coupling of a ceramic radial flow turbine, a ceramic combustor, and a compact ceramic fixed-boundary high effectiveness recuperator. In a period of some three years, the major objectives of the proposed small ceramic microturbine R and D effort would be to establish a technology base involving thermal and stress analysis, design methodology, ceramic component fabrication techniques, and component development, these culminating in the assembly and testing to demonstrate engine structural integrity, and to verify performance. This would provide a benchmark for more confidently advancing to increased size ceramic-based turbogenerators with the potential for efficiencies of over 40%. In addition, the power size of the tested prototype could possibly emerge as a viable product, namely as a natural gas-fired turbogenerator with the capability of

  17. Ceramic matrix and resin matrix composites - A comparison

    Science.gov (United States)

    Hurwitz, Frances I.

    1987-01-01

    The underlying theory of continuous fiber reinforcement of ceramic matrix and resin matrix composites, their fabrication, microstructure, physical and mechanical properties are contrasted. The growing use of organometallic polymers as precursors to ceramic matrices is discussed as a means of providing low temperature processing capability without the fiber degradation encountered with more conventional ceramic processing techniques. Examples of ceramic matrix composites derived from particulate-filled, high char yield polymers and silsesquioxane precursors are provided.

  18. Ceramic matrix and resin matrix composites: A comparison

    Science.gov (United States)

    Hurwitz, Frances I.

    1987-01-01

    The underlying theory of continuous fiber reinforcement of ceramic matrix and resin matrix composites, their fabrication, microstructure, physical and mechanical properties are contrasted. The growing use of organometallic polymers as precursors to ceramic matrices is discussed as a means of providing low temperature processing capability without the fiber degradation encountered with more conventional ceramic processing techniques. Examples of ceramic matrix composites derived from particulate-filled, high char yield polymers and silsesquioxane precursors are provided.

  19. Strength and microstructure of IPS Empress 2 glass-ceramic after different treatments.

    Science.gov (United States)

    Oh, S C; Dong, J K; Lüthy, H; Schärer, P

    2000-01-01

    This investigation was designed to determine whether heat pressing and/or simulated heat treatments affect the flexure strength and microstructure of the lithium disilicate glass-ceramic of the IPS Empress 2 system. Four groups of the lithium disilicate glass-ceramic were prepared as follows: group 1 = as-received material; group 2 = heat-pressed material; group 3 = heat-pressed and stimulated initial heat-treated material; and group 4 = heat-pressed and simulated heat-treated material with full firings for a final restoration. Three-point bending tests and scanning electron microscopy (SEM) analysis were conducted. The flexure strength of group 2 was significantly higher than that of group 1. However, there were no significant differences in strength among groups 2, 3, and 4, or between groups 1 and 4. The SEM micrographs of the lithium disilicate glass-ceramic showed a closely packed, multidirectionally interlocking microstructure of numerous lithium disilicate crystals protruding from the glass matrix. The crystals in the glass matrix of the heat-pressed materials (groups 2, 3, and 4) were a little more homogeneous and about 2 times bigger than those of the as-received material (group 1). These changes of the microstructure were greatest between groups 1 and 2. However, there were no marked differences among groups 2, 3, and 4. Although there were significant increases in the strength and some changes of the microstructure after the heat-pressing operation, the combination of heat pressing and simulated subsequent heat treatments did not produce an increase of strength of IPS Empress 2 glass-ceramic.

  20. High flow ceramic pot filters.

    Science.gov (United States)

    van Halem, D; van der Laan, H; Soppe, A I A; Heijman, S G J

    2017-11-01

    Ceramic pot filters are considered safe, robust and appropriate technologies, but there is a general consensus that water revenues are limited due to clogging of the ceramic element. The objective of this study was to investigate the potential of high flow ceramic pot filters to produce more water without sacrificing their microbial removal efficacy. High flow pot filters, produced by increasing the rice husk content, had a higher initial flow rate (6-19 L h -1 ), but initial LRVs for E. coli of high flow filters was slightly lower than for regular ceramic pot filters. This disadvantage was, however, only temporarily as the clogging in high flow filters had a positive effect on the LRV for E. coli (from below 1 to 2-3 after clogging). Therefore, it can be carefully concluded that regular ceramic pot filters perform better initially, but after clogging, the high flow filters have a higher flow rate as well as a higher LRV for E. coli. To improve the initial performance of new high flow filters, it is recommended to further utilize residence time of the water in the receptacle, since additional E. coli inactivation was observed during overnight storage. Although a relationship was observed between flow rate and LRV of MS2 bacteriophages, both regular and high flow filters were unable to reach over 2 LRV. Copyright © 2017 Elsevier Ltd. All rights reserved.

  1. Additive manufacturing of polymer-derived ceramics

    Science.gov (United States)

    Eckel, Zak C.; Zhou, Chaoyin; Martin, John H.; Jacobsen, Alan J.; Carter, William B.; Schaedler, Tobias A.

    2016-01-01

    The extremely high melting point of many ceramics adds challenges to additive manufacturing as compared with metals and polymers. Because ceramics cannot be cast or machined easily, three-dimensional (3D) printing enables a big leap in geometrical flexibility. We report preceramic monomers that are cured with ultraviolet light in a stereolithography 3D printer or through a patterned mask, forming 3D polymer structures that can have complex shape and cellular architecture. These polymer structures can be pyrolyzed to a ceramic with uniform shrinkage and virtually no porosity. Silicon oxycarbide microlattice and honeycomb cellular materials fabricated with this approach exhibit higher strength than ceramic foams of similar density. Additive manufacturing of such materials is of interest for propulsion components, thermal protection systems, porous burners, microelectromechanical systems, and electronic device packaging.

  2. Application of ceramic and glass materials in nuclear power plants

    International Nuclear Information System (INIS)

    Hamnabard, Z.

    2008-01-01

    Ceramic and glass are high temperature materials that can be used in many fields of application in nuclear industries. First, it is known that nuclear fuel UO 2 is a ceramic material. Also, ability to absorb neutrons without forming long lived radio-nuclides make the non-oxide ceramics attractive as an absorbent for neutron radiation arising in nuclear power plants. Glass-ceramic materials are a new type of ceramic that produced by the controlled nucleation and crystallization of glass, and have several advantages such as very low or null porosity, uniformity of microstructure, high chemical resistance etc. over conventional powder processed ceramics. These ceramic materials are synthesized in different systems based on their properties and applications. In nuclear industries, those are resistant to leaching and radiation damage for thousands of years, Such as glass-ceramics designed for radioactive waste immobilization and machinable glass-ceramics are used. This article introduces requirements of different glass and ceramic materials used in nuclear power plants and have been focused on developments in properties and application of them

  3. [Research on the aging of all-ceramics restoration materials].

    Science.gov (United States)

    Zhang, Dongjiao; Chen, Xinmin

    2011-10-01

    All-ceramic crowns and bridges have been widely used for dental restorations owing to their excellent functionality, aesthetics and biocompatibility. However, the premature clinical failure of all-ceramic crowns and bridges may easily occur when they are subjected to the complex environment of oral cavity. In the oral environment, all-ceramic materials are prone to aging. Aging can lead all-ceramic materials to change color, to lower bending strength, and to reduce anti-fracture toughness. There are many factors affecting the aging of the all-ceramic materials, for example, the grain size, the type of stabilizer, the residual stress and the water environment. In order to analyze the aging behavior, to optimize the design of all-ceramic crowns and bridges, and to evaluate the reliability and durability, we review in this paper recent research progress of aging behavior for all-ceramics restoration materials.

  4. Cavitation damage of ceramics

    International Nuclear Information System (INIS)

    Kovalenko, V.I.; Marinin, V.G.

    1988-01-01

    Consideration is given to results of investigation of ceramic material damage under the effect of cavitation field on their surface, formed in water under the face of exponential concentrator, connected with ultrasonic generator UZY-3-0.4. Amplitude of vibrations of concentrator face (30+-2)x10 -6 m, frequency-21 kHz. It was established that ceramics resistance to cavitation effect correlated with the product of critical of stress intensity factor and material hardness

  5. Repair bond strength of resin composite to bilayer dental ceramics

    Science.gov (United States)

    2018-01-01

    PURPOSE The purpose of this study was to investigate the effect of various surface treatments (ST) on the shear bond strength of resin composite to three bilayer dental ceramics made by CAD/CAM and two veneering ceramics. MATERIALS AND METHODS Three different bilayer dental ceramics and two different veneering ceramics were used (Group A: IPS e.max CAD+IPS e.max Ceram; Group B: IPS e.max ZirCAD+IPS e.max Ceram, Group C: Vita Suprinity+Vita VM11; Group D: IPS e.max Ceram; Group E: Vita VM11). All groups were divided into eight subgroups according to the ST. Then, all test specimens were repaired with a nano hybrid resin composite. Half of the test specimens were subjected to thermocycling procedure and the other half was stored in distilled water at 37℃. Shear bond strength tests for all test specimens were carried out with a universal testing machine. RESULTS There were statistically significant differences among the tested surface treatments within the all tested fracture types (P.00125). CONCLUSION This study revealed that HF etching for glass ceramics and sandblasting for zirconia ceramics were adequate for repair of all ceramic restorations. The effect of ceramic type exposed on the fracture area was not significant on the repair bond strength of resin composites to different ceramic types. PMID:29713430

  6. [Comparison of machinability of two types of dental machinable ceramic].

    Science.gov (United States)

    Fu, Qiang; Zhao, Yunfeng; Li, Yong; Fan, Xinping; Li, Yan; Lin, Xuefeng

    2002-11-01

    In terms of the problems of now available dental machinable ceramics, a new type of calcium-mica glass-ceramic, PMC-I ceramic, was developed, and its machinability was compared with that of Vita MKII quantitatively. Moreover, the relationship between the strength and the machinability of PMC-I ceramic was studied. Samples of PMC-I ceramic were divided into four groups according to their nucleation procedures. 600-seconds drilling tests were conducted with high-speed steel tools (Phi = 2.3 mm) to measure the drilling depths of Vita MKII ceramic and PMC-I ceramic, while constant drilling speed of 600 rpm and constant axial load of 39.2 N were used. And the 3-point bending strength of the four groups of PMC-I ceramic were recorded. Drilling depth of Vita MKII was 0.71 mm, while the depths of the four groups of PMC-I ceramic were 0.88 mm, 1.40 mm, 0.40 mm and 0.90 mm, respectively. Group B of PMC-I ceramic showed the largest depth of 1.40 mm and was statistically different from other groups and Vita MKII. And the strength of the four groups of PMC-I ceramic were 137.7, 210.2, 118.0 and 106.0 MPa, respectively. The machinability of the new developed dental machinable ceramic of PMC-I could meet the need of the clinic.

  7. Boundary surface and microstructure analysis of ceramic materials

    International Nuclear Information System (INIS)

    Woltersdorf, J.; Pippel, E.

    1992-01-01

    The article introduces the many possibilities of high voltage (HVEM) and high resolution electron microscopy (HREM) for boundary surface and microstructure analysis of ceramic materials. The investigations are limited to ceramic long fibre composites and a ceramic fibre/glass matrix system. (DG) [de

  8. Robust, high temperature-ceramic membranes for gas separation

    Science.gov (United States)

    Berchtold, Kathryn A.; Young, Jennifer S.

    2014-07-29

    A method of making ceramic membranes, and the ceramic membranes so formed, comprising combining a ceramic precursor with an organic or inorganic comonomer, forming the combination as a thin film on a substrate, photopolymerizing the thin film, and pyrolyzing the photopolymerized thin film.

  9. Ultra low and negative expansion glass–ceramic materials ...

    Indian Academy of Sciences (India)

    Unknown

    Clay and Traditional Ceramics Division, Central Glass and Ceramic Research Institute, Kolkata 700 032, India ... The batch composition was modified with the addition of lithium carbonate, hydrated ... dustrial waste due to their great technological advantage ..... applications of glass ceramic the present glass composi-.

  10. Proceedings of the national symposium on materials and processing: functional glass/glass-ceramics, advanced ceramics and high temperature materials

    International Nuclear Information System (INIS)

    Ghosh, A.; Sahu, A.K.; Viswanadham, C.S.; Ramanathan, S.; Hubli, R.C.; Kothiyal, G.P.

    2012-10-01

    With the development of materials science it is becoming increasingly important to process some novel materials in the area of glass, advanced ceramics and high temperature metals/alloys, which play an important role in the realization of many new technologies. Such applications demand materials with tailored specifications. Glasses and glass-ceramics find exotic applications in areas like radioactive waste storage, optical communication, zero thermal expansion coefficient telescopic mirrors, human safety gadgets (radiation resistance windows, bullet proof apparels, heat resistance components etc), biomedical (implants, hyperthermia treatment, bone cement, bone grafting etc). Advanced ceramic materials have been beneficial in biomedical applications due to their strength, biocompatibility and wear resistance. Non-oxide ceramics such as carbides, borides, silicides, their composites, refractory metals and alloys are useful as structural and control rod components in high temperature fission/ fusion reactors. Over the years a number of novel processing techniques like selective laser melting, microwave heating, nano-ceramic processing etc have emerged. A detailed understanding of the various aspects of synthesis, processing and characterization of these materials provides the base for development of novel technologies for different applications. Keeping this in mind and realizing the need for taking stock of such developments a National Symposium on Materials and Processing -2012 (MAP-2012) was planned. The topics covered in the symposium are ceramics, glass/glass-ceramics and metals and materials. Papers relevant to INIS are indexed separately

  11. Application of neutron activation analysis in study of ancient ceramics

    International Nuclear Information System (INIS)

    Li Guoxia; Zhao Weijuan; Gao Zhengyao; Xie Jianzhong; Huang Zhongxiang; Jia Xiuqin; Han Song

    2000-01-01

    Trace-elements in ancient ceramics and imitative ancient ceramics were determined by neutron activation analysis (NAA). The NAA data are then analyzed by fuzzy cluster method and the trend cluster diagram is obtained. The raw material sources of ancient ceramics and imitative ancient ceramics are determined. The path for improving quality of imitative ancient ceramics is found

  12. Quantitative firing transformations of a triaxial ceramic by X-ray diffraction methods

    Directory of Open Access Journals (Sweden)

    M. S. Conconi

    2014-12-01

    Full Text Available The firing transformations of traditional (clay based ceramics are of technological and archeological interest, and are usually reported qualitatively or semiquantitatively. These kinds of systems present an important complexity, especially for X-ray diffraction techniques, due to the presence of fully crystalline, low crystalline and amorphous phases. In this article we present the results of a qualitative and quantitative X-ray diffraction Rietveld analysis of the fully crystalline (kaolinite, quartz, cristobalite, feldspars and/or mullite, the low crystalline (metakaolinite and/or spinel type pre-mullite and glassy phases evolution of a triaxial (clay-quartz-feldspar ceramic fired in a wide temperature range between 900 and 1300 ºC. The employed methodology to determine low crystalline and glassy phase abundances is based in a combination of the internal standard method and the use of a nanocrystalline model where the long-range order is lost, respectively. A preliminary sintering characterization was carried out by contraction, density and porosity evolution with the firing temperature. Simultaneous thermo-gravimetric and differential thermal analysis was carried out to elucidate the actual temperature at which the chemical changes occur. Finally, the quantitative analysis based on the Rietveld refinement of the X-ray diffraction patterns was performed. The kaolinite decomposition into metakaolinite was determined quantitatively; the intermediate (980 ºC spinel type alumino-silicate formation was also quantified; the incongruent fusion of the potash feldspar was observed and quantified together with the final mullitization and the amorphous (glassy phase formation.The methodology used to analyze the X-ray diffraction patterns proved to be suitable to evaluate quantitatively the thermal transformations that occur in a complex system like the triaxial ceramics. The evaluated phases can be easily correlated with the processing variables and

  13. Quantitative firing transformations of a triaxial ceramic by X-ray diffraction methods

    International Nuclear Information System (INIS)

    Conconi, M.S.; Gauna, M.R.; Serra, M.F.; Suarez, G.; Aglietti, E.F.; Rendtorff, N.M.

    2014-01-01

    The firing transformations of traditional (clay based) ceramics are of technological and archaeological interest, and are usually reported qualitatively or semi quantitatively. These kinds of systems present an important complexity, especially for X-ray diffraction techniques, due to the presence of fully crystalline, low crystalline and amorphous phases. In this article we present the results of a qualitative and quantitative X-ray diffraction Rietveld analysis of the fully crystalline (kaolinite, quartz, cristobalite, feldspars and/or mullite), the low crystalline (metakaolinite and/or spinel type pre-mullite) and glassy phases evolution of a triaxial (clay-quartz-feldspar) ceramic fired in a wide temperature range between 900 and 1300 deg C. The employed methodology to determine low crystalline and glassy phase abundances is based in a combination of the internal standard method and the use of a nanocrystalline model where the long-range order is lost, respectively. A preliminary sintering characterization was carried out by contraction, density and porosity evolution with the firing temperature. Simultaneous thermo-gravimetric and differential thermal analysis was carried out to elucidate the actual temperature at which the chemical changes occur. Finally, the quantitative analysis based on the Rietveld refinement of the X-ray diffraction patterns was performed. The kaolinite decomposition into metakaolinite was determined quantitatively; the intermediate (980 deg C) spinel type alumino-silicate formation was also quantified; the incongruent fusion of the potash feldspar was observed and quantified together with the final mullitization and the amorphous (glassy) phase formation.The methodology used to analyze the X-ray diffraction patterns proved to be suitable to evaluate quantitatively the thermal transformations that occur in a complex system like the triaxial ceramics. The evaluated phases can be easily correlated with the processing variables and materials

  14. Quantitative firing transformations of a triaxial ceramic by X-ray diffraction methods

    Energy Technology Data Exchange (ETDEWEB)

    Conconi, M.S.; Gauna, M.R.; Serra, M.F. [Centro de Tecnologia de Recursos Minerales y Ceramica (CETMIC), Buenos Aires (Argentina); Suarez, G.; Aglietti, E.F.; Rendtorff, N.M., E-mail: rendtorff@cetmic.unlp.edu.ar [Universidad Nacional de La Plata (UNLP), Buenos Aires (Argentina). Fac. de Ciencias Exactas. Dept. de Quimica

    2014-10-15

    The firing transformations of traditional (clay based) ceramics are of technological and archaeological interest, and are usually reported qualitatively or semi quantitatively. These kinds of systems present an important complexity, especially for X-ray diffraction techniques, due to the presence of fully crystalline, low crystalline and amorphous phases. In this article we present the results of a qualitative and quantitative X-ray diffraction Rietveld analysis of the fully crystalline (kaolinite, quartz, cristobalite, feldspars and/or mullite), the low crystalline (metakaolinite and/or spinel type pre-mullite) and glassy phases evolution of a triaxial (clay-quartz-feldspar) ceramic fired in a wide temperature range between 900 and 1300 deg C. The employed methodology to determine low crystalline and glassy phase abundances is based in a combination of the internal standard method and the use of a nanocrystalline model where the long-range order is lost, respectively. A preliminary sintering characterization was carried out by contraction, density and porosity evolution with the firing temperature. Simultaneous thermo-gravimetric and differential thermal analysis was carried out to elucidate the actual temperature at which the chemical changes occur. Finally, the quantitative analysis based on the Rietveld refinement of the X-ray diffraction patterns was performed. The kaolinite decomposition into metakaolinite was determined quantitatively; the intermediate (980 deg C) spinel type alumino-silicate formation was also quantified; the incongruent fusion of the potash feldspar was observed and quantified together with the final mullitization and the amorphous (glassy) phase formation.The methodology used to analyze the X-ray diffraction patterns proved to be suitable to evaluate quantitatively the thermal transformations that occur in a complex system like the triaxial ceramics. The evaluated phases can be easily correlated with the processing variables and materials

  15. TiO3 borosilicate glass–ceramics

    Indian Academy of Sciences (India)

    ceramics. C R GAUTAM. ∗. , D KUMAR†, O PARKASH† and PRABHAKAR SINGH‡. Department of Physics, University of Lucknow, Lucknow 226 007, India. †Department of Ceramic Engineering, ‡Department of Applied Physics, Institute of ...

  16. The precursors effects on biomimetic hydroxyapatite ceramic powders.

    Science.gov (United States)

    Yoruç, Afife Binnaz Hazar; Aydınoğlu, Aysu

    2017-06-01

    In this study, effects of the starting material on chemical, physical, and biological properties of biomimetic hydroxyapatite ceramic powders (BHA) were investigated. Characterization and chemical analysis of BHA powders were performed by using XRD, FT-IR, and ICP-AES. Microstructural features such as size and morphology of the resulting BHA powders were characterized by using BET, nano particle sizer, pycnometer, and SEM. Additionally, biological properties of the BHA ceramic powders were also investigated by using water-soluble tetrazolium salts test (WST-1). According to the chemical analysis of BHA ceramic powders, chemical structures of ceramics which are prepared under different conditions and by using different starting materials show differences. Ceramic powders which are produced at 80°C are mainly composed of hydroxyapatite, dental hydroxyapatite (contain Na and Mg elements in addition to Ca), and calcium phosphate sulfide. However, these structures are altered at high temperatures such as 900°C depending on the features of starting materials and form various calcium phosphate ceramics and/or their mixtures such as Na-Mg-hydroxyapatite, hydroxyapatite, Mg-Whitlockit, and chloroapatite. In vitro cytotoxicity studies showed that amorphous ceramics produced at 80°C and ceramics containing chloroapatite structure as main or secondary phases were found to be extremely cytotoxic. Furthermore, cell culture studies showed that highly crystalline pure hydroxyapatite structures were extremely cytotoxic due to their high crystallinity values. Consequently, the current study indicates that the selection of starting materials which can be used in the production of calcium phosphate ceramics is very important. It is possible to produce calcium phosphate ceramics which have sufficient biocompatibility at physiological pH values and by using appropriate starting materials. Copyright © 2017 Elsevier B.V. All rights reserved.

  17. Structure and multiferroic properties of barium hexaferrite ceramics

    International Nuclear Information System (INIS)

    Tan, Guolong; Chen, Xiuna

    2013-01-01

    Simultaneous occurrence of large ferroelectricity and strong ferromagnetism have been observed in barium hexaferrite ceramics. Barium hexaferrite (BaFe 12 O 19 ) powders with hexagonal crystal structure were successfully synthesized in a polymer precursor method using barium acetate and ferric acetylacetonate as the precursors. The powders were pressed into pellets which were sintered into ceramics at 1200 °C and 1300 °C for 1 h. The structure and morphology of the ceramics were examined using X-ray diffraction and field emission scanning electron microscopy. Large spontaneous polarization was observed in the BaFe 12 O 19 ceramics at room temperature, revealing a clear ferroelectric hysteresis loop. The maximum remanent polarization of the BaFe 12 O 19 ceramic was estimated approximately 11.8 μC cm −2 . The FeO 6 octahedron in its perovskite-like hexagonal unit cell and the shift of Fe 3+ off the center of octahedron are suggested to be the origin of the polarization in BaFe 12 O 19 . The BaFe 12 O 19 ceramics also showed strong ferromagnetism at room temperature. - Graphical abstract: Ferroelectric hysteresis loops of BaFe 12 O 19 ceramics measured at a frequency of 120 Hz, which shows that the ceramics sintered at 1200 °C is ferroelectric with P r ∼11.8 μC/cm 2 . Highlights: ► Large ferroelectricity and strong ferromagnetism were observed in barium hexaferrite ceramics. ► The maximum remanent polarization of the BaFe 12 O 19 ceramic was estimated to be 11.8 μC cm −2 . ► The FeO 6 octahedron and off-center shift of Fe 3+ are suggested to be the origin of the polarization.

  18. UK program: glasses and ceramics for immobilization of radioactive wastes for disposal

    International Nuclear Information System (INIS)

    Johnson, K.D.B.

    1979-01-01

    The UK Research Program on Radioactive Waste Management includes the development of processes for the conversion of high-level-liquid-reprocessing wastes from thermal and fast reactors to borosilicate glasses. The properties of these glasses and their behavior under storage and disposal conditions have been examined. Methods for immobilizing activity from other wastes by conversion to glass or ceramic forms are described. The UK philosophy of final solutions to waste management and disposal is presented

  19. Sintering of anorthite based ceramics prepared from kaolin DD2 and calcite

    Energy Technology Data Exchange (ETDEWEB)

    Zaiou, S.; Harabi, A.; Harabi, E.; Guechi, A.; Karboua, N.; Benhassine, M.-T.; Zouai, S.; Guerfa, F., E-mail: Zaiou_21@yahoo.fr, E-mail: harabi52@gmail.com, E-mail: semouni84@gmail.com, E-mail: guechia@yahoo.fr, E-mail: kanour17@yahoo.fr, E-mail: mtb25dz@gmail.com, E-mail: zouaisouheila@yahoo.fr, E-mail: guerfatiha@gmail.com [Ceramics Lab., Faculty of Exact Science, Physics Department, Mentouri University of Constantine (Algeria)

    2016-10-15

    In this work, the preparation of anorthite based ceramics using a modified milling system and 80 wt% kaolin (DD2 type) and 20 wt% calcium oxide extracted from CaCO{sub 3} is shown. The choice of these raw materials was dictated by their natural abundance. Previous studies have shown that a simple and vibratory multidirectional milling system using a bimodal distribution of highly resistant ceramics can be successfully used for obtaining fine powders. The prepared samples were sintered at different temperatures ranging between 800 and 1100 °C. It has been found that the relative density of samples sintered at 900 °C for 1 h with a heating rate of 5 °C/min was about 96% of the theoretical density of anorthite (2.75 g/cm{sup 3} ). Finally, the prepared samples were also characterized by scanning electron microscopy, X-ray diffraction and Raman spectroscopy. (author)

  20. Sintering of anorthite based ceramics prepared from kaolin DD2 and calcite

    Directory of Open Access Journals (Sweden)

    S. Zaiou

    Full Text Available Abstract In this work, the preparation of anorthite based ceramics using a modified milling system and 80 wt% kaolin (DD2 type and 20 wt% calcium oxide extracted from CaCO3 is shown. The choice of these raw materials was dictated by their natural abundance. Previous studies have shown that a simple and vibratory multidirectional milling system using a bimodal distribution of highly resistant ceramics can be successfully used for obtaining fine powders. The prepared samples were sintered at different temperatures ranging between 800 and 1100 °C. It has been found that the relative density of samples sintered at 900 °C for 1 h with a heating rate of 5 °C/min was about 96% of the theoretical density of anorthite (2.75 g/cm3. Finally, the prepared samples were also characterized by scanning electron microscopy, X-ray diffraction and Raman spectroscopy.