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Sample records for nzp ceramics final

  1. Prototype development and testing of ultrafine grain NZP ceramics. Final report, July 28, 1995--April 27, 1997

    Energy Technology Data Exchange (ETDEWEB)

    Brown, J.J.

    1997-08-04

    The goal of this project was to demonstrate that a new low-expanding ceramic (Ca{sub 0.6},Mg{sub 0.4})Zr{sub 4}(PO{sub 4}){sub 6}, hereafter referred to as CMZP, could be used as an exhaust manifold liner in off-road diesel engines and provide improved engine efficiency (by permitting higher engine operating temperature). This study has successfully demonstrated this improvement and further engine testing (and possible manufacturing) is presently underway at Caterpillar Inc. Laboratories. Basically this program involved two subcontracts: one to Virginia Tech to develop sintering procedures for CMZP, and one to Caterpillar, Inc. to develop slip casting procedures for CMZP. Nearly 100kg of CMZP were prepared by MATVA, Inc. and Virginia Tech for use by Caterpillar. Virginia Tech developed detailed sintering procedures for CMZP and Caterpillar developed slip casting procedures and manufactured several exhaust manifold elbows. These elbows have been cast into prototype cylinder heads and have been shown to be acceptable replacements for metal manifolds. (Caterpillar advises that a new component may require up to 6 years of testing and qualification before acceptance as standard diesel engine part).

  2. Development of NZP ceramic based {open_quotes}cast-in-place{close_quotes} diesel engine port liners

    Energy Technology Data Exchange (ETDEWEB)

    Nagaswaran, R.; Limaye, S.Y.

    1996-02-01

    BSX (Ba{sub 1+x}Zr{sub 4}P{sub 6-2x}Si{sub 2x}O{sub 24}) and CSX (Ca{sub l-x}Sr{sub x}Zr{sub 4}P{sub 6}O{sub 24}) type NZP ceramics were fabricated and characterized for: (i) thermal properties viz., thermal conductivity, thermal expansion, thermal stability and thermal shock resistance; (ii) mechanical properties viz., flexure strength and elastic modulus; and (iii) microstructures. Results of these tests and analysis indicated that the BS-25 (x=0.25 in BSX) and CS-50 (x=0.50 in CSX) ceramics had the most desirable properties for casting metal with ceramic in place. Finite element analysis (FEA) of metal casting (with ceramic in place) was conducted to analyze thermomechanical stresses generated and determine material property requirements. Actual metal casting trials were also conducted to verify the results of finite element analysis. In initial trials, the ceramic cracked because of the large thermal expansion mismatch (hoop) stresses (predicted by FEA also). A process for introduction of a compliant layer between the metal and ceramic to alleviate such destructive stresses was developed. The compliant layer was successful in preventing cracking of either the ceramic or the metal. In addition to these achievements, pressure slip casting and gel-casting processes for fabrication of NZP components; and acoustic emission and ultrasonics-based NDE techniques for detection of microcracks and internal flaws, respectively, were successfully developed.

  3. Interaction of low-expansion NZP ceramics with Na{sub 2}SO{sub 4} at 1000{degrees}C

    Energy Technology Data Exchange (ETDEWEB)

    Lee, W.Y.; Cooley, K.M.; Stinton, D.P.; Joslin, D.L. [Oak Ridge National Lab., TN (United States)

    1996-08-01

    The interaction between several low-expansion NZP materials and Na{sub 2}SO{sub 4} at 1000{degrees}C in pure O{sub 2} was studied. Ba{sub 1.25}Zr{sub 4}P{sub 5.5}Si{sub 0.5}O{sub 24} experienced extensive cracking and delamination upon reaction with Na{sub 2}SO{sub 4}. On the other hand, Ca{sub 0.5}Sr{sub 0.5}Zr{sub 4}P{sub 6}O{sub 24} remained intact in terms of visual appearance, and had no significant weight loss or gain. However, the ion exchange between Na{sup +} ions and Ca{sup +2} ions was observed to be sufficiently rapid to allow the penetration of the Na{sup +} ions into the test specimens in 100h. The segregation of Ca to the specimen surface was observed due to the ion exchange. Ca{sub 0.6}Mg{sub 0.4}Zr{sub 4}P{sub 6}O{sub 24} was also tested, but its stability could not properly be assessed because the as-received specimens contained a significant amount of MgZr{sub 4}P{sub 6}O{sub 24} as an impurity phase.

  4. Interaction of low-expansion NZP ceramics with Na{sub 2}SO{sub 4} at 1000{degrees}C

    Energy Technology Data Exchange (ETDEWEB)

    Lee, W.Y.; Stinton, D.P.; Joslin, D.L.

    1996-06-01

    The interaction between several low-expansion NZP materials and Na{sub 2}SO{sub 4} at 1000{degrees}C in pure O{sub 2} was studied. Ba{sub 1.25}Zr{sub 4}P{sub 5.5}Si{sub 0.5}O{sub 24} experienced extensive cracking and delamination upon reaction with Na{sub 2}SO{sub 4}. On the other hand, Ca{sub 0.5}Sr{sub 0.5}Zr{sub 4}P{sub 6}O{sub 24} remained intact in terms of visual appearance, and had no significant weight loss or gain. However, the ion exchange between Na{sup +} ions and Ca{sup +2} ions was observed to be sufficiently rapid to allow the penetration of the Na{sup +} ions into the test specimens in 100 h. The segregation of Ca to the specimen surface was observed due to the ion exchange. Ca{sub 0.6}Mg{sub 0.4}Zr{sub 4}P{sub 6}O{sub 24} was also tested, but its stability could not properly be assessed because the as-received specimens contained a significant amount of MgZr{sub 4}P{sub 6}O{sub 24} as an impurity phase.

  5. Shaving Ceramic Tiles To Final Dimensions

    Science.gov (United States)

    Shaw, Ernest

    1992-01-01

    Combination of template and routing tool cuts ceramic tiles to final dimensions. Template guides router along precisely defined planes to accurately and uniformly shave chamfers on edge of tiles. Legs of template temporarily bonded to workpiece by double-backed adhesive tape. Adaptable to in-situ final machining of other nominally flat, narrow surfaces.

  6. Ion beam irradiation effects in strontium zirconium phosphate with NZP-structure type

    Energy Technology Data Exchange (ETDEWEB)

    Gregg, Daniel J., E-mail: daniel.gregg@ansto.gov.au [Institute of Materials Engineering, Australian Nuclear Science and Technology Organisation, Locked Bag 2001, Kirrawee DC, NSW 2232 (Australia); Karatchevtseva, Inna; Thorogood, Gordon J.; Davis, Joel [Institute of Materials Engineering, Australian Nuclear Science and Technology Organisation, Locked Bag 2001, Kirrawee DC, NSW 2232 (Australia); Bell, Benjamin D.C.; Jackson, Matthew [Department of Materials, Imperial College, London SW7 2BP (United Kingdom); Dayal, Pranesh [Institute of Materials Engineering, Australian Nuclear Science and Technology Organisation, Locked Bag 2001, Kirrawee DC, NSW 2232 (Australia); Ionescu, Mihail [Institute of Environment Science, Australian Nuclear Science and Technology Organisation, Locked Bag 2001, Kirrawee DC, NSW 2232 (Australia); Triani, Gerry; Short, Ken; Lumpkin, Gregory R.; Vance, Eric R. [Institute of Materials Engineering, Australian Nuclear Science and Technology Organisation, Locked Bag 2001, Kirrawee DC, NSW 2232 (Australia)

    2014-03-15

    Ceramics with the sodium zirconium phosphate or NZP type structure have potential as nuclear waste form and inert matrix materials. For both applications the material will be subjected to self-radiation damage from α-decay of the incorporated actinides. In this study, ion-beam irradiation using Au- and He-ions has been used to simulate the consequences of α-decay and the effects of irradiation on the structural and macroscopic properties (density and hardness) have been investigated. Irradiation by Au-ions resulted in a significant volume contraction of ∼7%, a reduction in hardness of ∼30% and a loss in long-range order at fluences above 10{sup 14} Au-ions/cm{sup 2}. In contrast, little effect on the material properties was noted for samples irradiated with He-ions up to a fluence of 10{sup 17} ions/cm{sup 2}. Thermal annealing was investigated for the highest fluence Au-ion irradiated sample and significant decomposition was observed.

  7. Ceramic-to-metal sealing. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Gates, W.G.

    1977-03-01

    Ceramic-to-metal sealing was accomplished by brazing a metallized alumina insulator to a Kovar (Carpenter Technology Corporation) pin and header. A braze alloy wetting evaluation and a braze joint tensile strength evaluation were completed by brazing the specimens in a hydrogen atmosphere. From these evaluations the best braze alloy and brazing cycle were selected. Twelve braze alloys were evaluated and Nicusil 3 (Western Gold and Platinum Company) braze alloy was found to have good wetting characteristics and optimum strength. Assemblies brazed with this alloy were vacuum leak tight and metallurgically sound.

  8. Structure and short time degradation studies of sodium zirconium phosphate ceramics loaded with simulated fast breeder (FBR) waste

    Science.gov (United States)

    Ananthanarayanan, A.; Ambashta, R. D.; Sudarsan, V.; Ajithkumar, T.; Sen, D.; Mazumder, S.; Wattal, P. K.

    2017-04-01

    Sodium zirconium phosphate (NZP) ceramics have been prepared using conventional sintering and hot isostatic pressing (HIP) routes. The structure of NZP ceramics, prepared using the HIP route, has been compared with conventionally sintered NZP using a combination of X-ray diffraction (XRD) and (31P and 23Na) nuclear magnetic resonance (NMR) spectroscopy techniques. It is observed that NZP with no waste loading is aggressive toward the steel HIP-can during hot isostatic compaction and significant fraction of cations from the steel enter the ceramic material. Waste loaded NZP samples (10 wt% simulated FBR waste) show significantly low can-interaction and primary NZP phase is evident in this material. Upon exposure of can-interacted and waste loaded NZP to boiling water and steam, 31P NMR does not detect any major modifications in the network structure. However, the 23Na NMR spectra indicate migration of Na+ ions from the surface and possible re-crystallization. This is corroborated by Small-Angle Neutron Scattering (SANS) data and Scanning Electron Microscopy (SEM) measurements carried out on these samples.

  9. Insulating Structural Ceramics Program, Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Andrews, Mark J.; Tandon, Raj; Ott, Eric; Hind, Abi Akar; Long, Mike; Jensen, Robert; Wheat, Leonard; Cusac, Dave; Lin, H. T.; Wereszczak, Andrew A.; Ferber, Mattison K.; Lee, Sun Kun; Yoon, Hyung K.; Moreti, James; Park, Paul; Rockwood, Jill; Boyer, Carrie; Ragle, Christie; Balmer-Millar, Marilou; Aardahl, Chris; Habeger, Craig; Rappe, Ken; Tran, Diana; Koshkarian, Kent; Readey, Michael

    2005-11-22

    New materials and corresponding manufacturing processes are likely candidates for diesel engine components as society and customers demand lower emission engines without sacrificing power and fuel efficiency. Strategies for improving thermal efficiency directly compete with methodologies for reducing emissions, and so the technical challenge becomes an optimization of controlling parameters to achieve both goals. Approaches being considered to increase overall thermal efficiency are to insulate certain diesel engine components in the combustion chamber, thereby increasing the brake mean effective pressure ratings (BMEP). Achieving higher BMEP rating by insulating the combustion chamber, in turn, requires advances in material technologies for engine components such as pistons, port liners, valves, and cylinder heads. A series of characterization tests were performed to establish the material properties of ceramic powder. Mechanical chacterizations were also obtained from the selected materials as a function of temperature utilizing ASTM standards: fast fracture strength, fatique resistance, corrosion resistance, thermal shock, and fracture toughness. All ceramic materials examined showed excellent wear properties and resistance to the corrosive diesel engine environments. The study concluded that the ceramics examined did not meet all of the cylinder head insert structural design requirements. Therefore we do not recommend at this time their use for this application. The potential for increased stresses and temperatures in the hot section of the diesel engine combined with the highly corrosive combustion products and residues has driven the need for expanded materials capability for hot section engine components. Corrosion and strength requirements necessitate the examination of more advanced high temperture alloys. Alloy developments and the understanding of processing, structure, and properties of supperalloy materials have been driven, in large part, by the gas

  10. Particle-induced amorphization of complex ceramics. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Ewing, R.C.; Wang, L.M.

    1998-08-01

    The crystalline-to-amorphous (c-a) phase transition is of fundamental importance. Particle irradiations provide an important, highly controlled means of investigating this phase transformation and the structure of the amorphous state. The interaction of heavy-particles with ceramics is complex because these materials have a wide range of structure types, complex compositions, and because chemical bonding is variable. Radiation damage and annealing can produce diverse results, but most commonly, single crystals become aperiodic or break down into a polycrystalline aggregate. The authors continued the studies of the transition from the periodic-to-aperiodic state in natural materials that have been damaged by {alpha}-recoil nuclei in the uranium and thorium decay series and in synthetic, analogous structures. The transition from the periodic to aperiodic state was followed by detailed x-ray diffraction analysis, in-situ irradiation/transmission electron microscopy, high resolution transmission electron microscopy, extended x-ray absorption fine structure spectroscopy/x-ray absorption near edge spectroscopy and other spectroscopic techniques. These studies were completed in conjunction with bulk irradiations that can be completed at Los Alamos National Laboratory or Sandia National Laboratories. Principal questions addressed in this research program included: (1) What is the process at the atomic level by which a ceramic material is transformed into a disordered or aperiodic state? (2) What are the controlling effects of structural topology, bond-type, dose rate, and irradiation temperature on the final state of the irradiated material? (3) What is the structure of the damaged material? (4) What are the mechanisms and kinetics for the annealing of interstitial and aggregate defects in these irradiated ceramic materials? (5) What general criteria may be applied to the prediction of amorphization in complex ceramics?

  11. Tin-wall hollow ceramic spheres from slurries. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Chapman, A.T.; Cochran, J.K.

    1992-12-31

    The overall objective of this effort was to develop a process for economically fabricating thin-wall hollow ceramic spheres from conventional ceramic powders using dispersions. This process resulted in successful production of monosized spheres in the mm size range which were point contact bonded into foams. Thin-wall hollow ceramic spheres of small (one to five millimeter) diameter have novel applications as high-temperature insulation and light structural materials when bonded into monolithic foams. During Phase 1 of this program the objective as to develop a process for fabricating thin-wall hollow spheres from powder slurries using the coaxial nozzle fabrication method. Based on the success during Phase 1, Phase 2 was revised to emphasize the assessment of the potential structural and insulation applications for the spheres and modeling of the sphere formation process was initiated. As more understanding developed, it was clear that to achieve successful structural application, the spheres had to be bonded into monolithic foams and the effort was further expanded to include both bonding into structures and finite element mechanical modeling which became the basis of Phase 3. Successful bonding techniques and mechanical modeling resulted but thermal conductivities were higher than desired for insulating activities. In addition, considerable interest had been express by industry for the technology. Thus the final Phase 4 concentrated on methods to reduce thermal conductivity by a variety of techniques and technology transfer through individualized visits. This program resulted in three Ph.D. theses and 10 M.S. theses and they are listed in the appropriate technical sections.

  12. [Effect of ceramic thickness and resin cement shades on final color of heat-pressed ceramic veneers].

    Science.gov (United States)

    Ren, D F; Zhan, K R; Chen, X D; Xing, W Z

    2017-02-09

    Objective: To analyze the effect of ceramic materials thickness and resin cement shades on the final color of ceramic veneers in the discolored teeth, and to investigate the color agreement of try-in pastes to the corresponding resin cements. Methods: Sixty artificial maxillary central incisor teeth (C2 shade) were used to simulate the natural discolored teeth and prepared according to veneer tooth preparation protocol. Veneers of different thickness in the body region (0.50 and 0.75 mm) were fabricated using ceramic materials (LT A2 shade, IPS e.max Press). The ceramic veneer specimens were bonded to the artificial teeth using the 6 shades of resin cements (Variolink Veneer: shades of LV-3, LV-2, HV+3; RelyX™ Veneer: shades of TR, A3, WO) (n=5). A clinical spectrophotometer was used to measure the color parameters of ceramic veneers at the cervical, body and incisal regions. Color changes of veneers before and after cementation were calculated and registered as ΔE1, and the changes between try-in paste and the corresponding resin cements were registered as ΔE2. Results: Three-way ANOVA indicated that ΔE1 and ΔE2 values were significantly affected by the ceramic thickness, resin cement shades and measuring regions (Pveneers were cemented with resin cements in shades of HV+3 and WO. The ΔE2 values of six shades ranged from 0.60-2.56. The shades of HV+3, WO and A3 resin cements were more than 1.60. Conclusions: Different thickness of ceramic materials, resin cement shades and measuring regions could affect the final color of ceramic veneers. The color differences of some resin cements and corresponding try-in pastes might be observed in clinical practice.

  13. Ceramic stationary gas turbine development. Final report, Phase 1

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1994-09-01

    This report summarizes work performed by Solar Turbines Inc. and its subcontractors during the period September 25, 1992 through April 30, 1993. The objective of the work is to improve the performance of stationary gas turbines in cogeneration through implementation of selected ceramic components.

  14. Anionic conducting oxide ceramics: Microstructure - property relations of BiCuVOx ceramics. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Berrera, T.P.; Dunn, B.; Fuqua, P.D.; Leininger, J.; Mackenzie, J.D.

    1996-06-14

    The bismuth vanadate composition, Bi4V2O11, is the parent compound for a new family of oxygen ion conductors. The substitution of various metallic ions for vanadium stabilizes the high temperature gamma-phase and leads to a series of compounds which possess the highest oxygen ion conductivities observed for temperatures below 400 deg C. This paper reports the first studies on the processing, densification and transport properties of copper-doped bismuth vanadate ceramics. Phase-pure materials with densities above 95% of theoretical were obtained using standard ceramic processing approaches. Ionic conductivities in the range of 1 x 10(exp {minus}2) S/cm at 400 deg C were observed for a variety of sintered samples.

  15. Ceramic component development analysis -- Volume 1. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Boss, D.E.

    1998-06-09

    The development of advanced filtration media for advanced fossil-fueled power generating systems is a critical step in meeting the performance and emissions requirements for these systems. While porous metal and ceramic candle-filters have been available for some time, the next generation of filters will include ceramic-matrix composites (CMCs) (Techniweave/Westinghouse, Babcock and Wilcox (B and W), DuPont Lanxide Composites), intermetallic alloys (Pall Corporation), and alternate filter geometries (CeraMem Separations). The goal of this effort was to perform a cursory review of the manufacturing processes used by 5 companies developing advanced filters from the perspective of process repeatability and the ability for their processes to be scale-up to produce volumes. Given the brief nature of the on-site reviews, only an overview of the processes and systems could be obtained. Each of the 5 companies had developed some level of manufacturing and quality assurance documentation, with most of the companies leveraging the procedures from other products they manufacture. It was found that all of the filter manufacturers had a solid understanding of the product development path. Given that these filters are largely developmental, significant additional work is necessary to understand the process-performance relationships and projecting manufacturing costs.

  16. Final restoration of implants with a hybrid ceramic superstructure.

    Science.gov (United States)

    Kurbad, Andreas

    The use of materials with elastic properties for the fabrication of dental implant superstructures seems to be a promising way to reduce the functional occlusal forces on implants. Vita Enamic (Vita Zahnfabrik, Bad Säckingen), a hybrid ceramic material for CAD/CAM technology, is available in a special form that can be relatively easily combined with titanium (Ti) base connectors for the fabrication of abutment crowns and mesostructures. Thus, an easily manageable method is available for reducing peak loads on dental implant fixtures. Representative cases are presented to demonstrate the clinical workflows for a single- element solution (Ti base) and two-element solution (Ti base with mesostructure) for implant-supported crowns.

  17. An Exploratory Study: Assessment of Modeled Dioxin Exposure in Ceramic Art Studios (Final Report, 2008)

    Science.gov (United States)

    EPA announced the availability of the final report, An Exploratory Study: Assessment of Modeled Dioxin Exposure in Ceramic Art Studios. This report investigates the potential dioxin exposure to artists/hobbyists who use ball clay to make pottery and related products. Derm...

  18. Fracture behavior of advanced ceramic hot gas filters: Final report

    Energy Technology Data Exchange (ETDEWEB)

    Singh, J.P.; Majumdar, S.; Sutaria, M.; Bielke, W. [Argonne National Lab., IL (United States). Energy Technology Div.

    1997-03-01

    This report presents the results of mechanical/microstructural evaluation, thermal shock/fatigue testing, and stress analyses of advanced hot-gas filters obtained from different manufacturers. These filters were fabricated from both monolithic ceramics and composites. The composite filters, made of both oxide and nonoxide materials, were in both as-fabricated and exposed conditions, whereas the monolithic filters were made only of nonoxide materials. Mechanical property measurement of composite filters included diametral compression testing with O-ring specimens and burst-testing of short filter segments with rubber plugs. In-situ strength of fibers in the composite filters was evaluated by microscopic technique. Thermal shock/fatigue resistance was estimated by measuring the strengths of filter specimens before and after thermal cycling from an air environment at elevated temperatures to a room temperature oil bath. Filter performance during mechanical and thermal shock/fatigue loadings was correlated with microstructural observations. Micromechanical models were developed to derive properties of composite filter constituents on the basis of measured mechanical properties of the filters. Subsequently, these properties were used to analytically predict the performance of composite filters during thermal shock loading.

  19. Continuous fiber ceramic composites for energy related applications. Final report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-04-07

    The US Department of Energy has established the Continuous Fiber Ceramic Composites (CFCC) program to develop technology for the manufacture of CFCC`s for use in industrial applications where a reduction in energy usage or emissions could be realized. As part of this program, the Dow Chemical Company explored the manufacture of a fiber reinforced/self reinforced silicon nitride for use in industrial chemical processing. In Dow`s program, CFCC manufacturing technology was developed around traditional, cost effective, tape casting routes. Formulations were developed and coupled with unique processing procedures which enabled the manufacture of tubular green laminates of the dimension needed for the application. An evaluation of the effect of various fibers and fiber coatings on the properties of a fiber reinforced composites was also conducted. Results indicated that fiber coatings could provide composites exhibiting non-catastrophic failure and substantially improved toughness. However, an evaluation of these materials in industrial process environments showed that the material system chosen by Dow did not provide the required performance improvements to make replacement of current metallic components with CFCC components economically viable.

  20. Continuous fiber ceramic composites for energy related applications. Final report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-04-07

    The US Department of Energy has established the Continuous Fiber Ceramic Composites (CFCC) program to develop technology for the manufacture of CFCC`s for use in industrial applications where a reduction in energy usage or emissions could be realized. As part of this program, the Dow Chemical Company explored the manufacture of a fiber reinforced/self reinforced silicon nitride for use in industrial chemical processing. In Dow`s program, CFCC manufacturing technology was developed around traditional, cost effective, tape casting routes. Formulations were developed and coupled with unique processing procedures which enabled the manufacture of tubular green laminates of the dimension needed for the application. An evaluation of the effect of various fibers and fiber coatings on the properties of a fiber reinforced composites was also conducted. Results indicated that fiber coatings could provide composites exhibiting non-catastrophic failure and substantially improved toughness. However, an evaluation of these materials in industrial process environments showed that the material system chosen by Dow did not provide the required performance improvements to make replacement of current metallic components with CFCC components economically viable.

  1. Development of adherent ceramic coatings to reduce contact stress damage of ceramics. Final report: DOE/ORNL Ceramic Technology Project

    Energy Technology Data Exchange (ETDEWEB)

    Wayne, S.F.; Selverian, J.H.; O`Neil, D. [GTE Labs., Inc., Waltham, MA (United States)

    1992-11-01

    Strongly adherent coatings were deposited on reaction bonded Si{sub 3}N{sub 4} (RBSN), sintered SiC (SSC), and HIP`ed Si{sub 3}N{sub 4} (HSN) and using a newly developed chemical vapor deposition (CVD) process. Performance of the coating was assessed by oxidation, strength and contact stress testing. A new method was developed to experimentally determine the strength and Weibull modulus of thin brittle films on ceramic substrates. A significant portion of the study was devoted to numerical modeling of the coatings in order to understand the contributions of residual stress as different coating materials and thicknesses were combined. Coating designs were further analyzed by simulating the crack growth behavior in multilayer films while accounting for the interface fracture mechanics. This work has shown that the Al{sub 2}0{sub 3+}ZrO{sub 2} composite coating developed in this program can provide resistance to oxidation and contact stress. Commercial application of the composite coating has been successfully demonstrated by useof the Al{sub 2}0{sub 3+}ZrO{sub 2} composite as a protective coating on a Si{sub 3}N{sub 4} cutting tool.

  2. High-speed, low-damage grinding of advanced ceramics Phase 1. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Kovach, J.A. [Eaton Corp., Willoughby Hills, OH (United States). Mfg. Technologies Center; Malkin, S. [Univ. of Massachusetts (United States)

    1995-03-01

    In manufacture of structural ceramic components, grinding costs can comprise up to 80% of the entire manufacturing cost. Most of these costs arise from the conventional multi-step grinding process with numerous grinding wheels and additional capital equipment, perishable dressing tools, and labor. In an attempt to reduce structural ceramic grinding costs, a feasibility investigation was undertaken to develop a single step, roughing-finishing process suitable for producing high-quality silicon nitride ceramic parts at high material removal rates at lower cost than traditional, multi-stage grinding. This feasibility study employed combined use of laboratory grinding tests, mathematical grinding models, and characterization of resultant material surface condition. More specifically, this Phase 1 final report provides a technical overview of High-Speed, Low-Damage (HSLD) ceramic grinding and the conditions necessary to achieve the small grain depths of cut necessary for low damage grinding while operating at relatively high material removal rates. Particular issues addressed include determining effects of wheel speed and material removal rate on resulting mode of material removal (ductile or brittle fracture), limiting grinding forces, calculation of approximate grinding zone temperatures developed during HSLD grinding, and developing the experimental systems necessary for determining HSLD grinding energy partition relationships. In addition, practical considerations for production utilization of the HSLD process are also discussed.

  3. Assessment of strength limiting flaws in ceramic heat exchanger components. Final report, September 1984--June 1993

    Energy Technology Data Exchange (ETDEWEB)

    Bower, J.R.; Buttram, J.D.; Edwards, M.J.; Okes, L.R.; Powers, T.; Robertson, M.O.; Sandifer, J.B.

    1993-06-01

    The ability to predict energy efficient lifetimes for ceramic heat exchanger components is necessary for their design, manufacture, and sale. The ability to inspect components for critical defects and adherence to specifications is also vital. This is the final report of a three phase program. In phase 1, various nondestructive evaluation methods were evaluated for use on siliconized silicon carbide heat exchanger tubes. The more promising ones were further developed for use in phase 2. These methods were used to examine samples used in a mechanical testing program, carried out at room temperature and at high temperature, to determine the detectability of defects and the effects of load at high temperature. A model was developed for fast fracture reliability. During phase 3, the equipment installed during phase 2 was modified for faster, easier ultrasonic scanning and microfocus X-ray computed tomography. This report describes the methods used to improve ultrasonic scanning of tubes, to reduce artifacts and enhance defect detection by X-ray computed tomography, to carry out pressure tests and high temperature C-ring tests with acoustic emission monitoring, and to generate a lifetime prediction model. The final model, the verification test results, and a general procedure for establishing specifications and acceptance tests for ceramics are presented.

  4. Ceramic High Efficiency Particulate Air (HEPA) Filter Final Report CRADA No. TC02160.0

    Energy Technology Data Exchange (ETDEWEB)

    Mitchell, M. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Bergman, W. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

    2017-08-25

    The technical objective of this project was to develop a ceramic HEPA filter technology, by initially producing and testing coupon ceramics, small scale prototypes, and full scale prototype HEPA filters, and to address relevant manufacturing and commercialization technical issues.

  5. Cost-effective method for determining the grindability of ceramics. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Guo, C.; Chand, R.H. [Chand Kare Technical Ceramics, Worcester, MA (United States)

    1997-02-01

    The objective of this program was to develop a cost-effective method to determine the grindability of ceramics leading to cost-effective methods for machining such ceramics. In this first phase of activity, Chand Kare Technical Ceramics directed its efforts towards development of a definition for ceramic grindability, design of grindability-test experiments, and development of a ceramics-grindability test system (CGTS). The grindability study also included the establishment of the correlation between the grindability and conventional grinding practices. The above goals were achieved. A definition based on material removal rate under controlled force grinding was developed. Three prototypes CGTSs were developed and tested; suitable design was identified. Based on this, a fully automatic CGTS was developed and is ready for delivery to Oak Ridge National Laboratory. Comprehensive grindability tests for various commercially available engineering ceramics were conducted. Experimental results indicated that ceramics have significantly different grindabilities even though their mechanical properties were not significantly different. This implies that grindability of ceramics can be greatly improved. Further study is needed to establish correlations between microstructure and grindability. Therefore, grindability should be evaluated during the development of new ceramics or improvement of existing ones. In this report, the development of the ceramic-grindability definition, the development of CGTS, extensive grindability results, and the preliminary correlation between grindability and mechanical properties (such as flexural strength, hardness, elastic modulus, and fracture toughness) were summarized.

  6. Effect of abutment shade, ceramic thickness, and coping type on the final shade of zirconia all-ceramic restorations: in vitro study of color masking ability

    Science.gov (United States)

    Oh, Seon-Hee

    2015-01-01

    PURPOSE The aim of the study was to evaluate the effect of abutment shade, ceramic thickness, and coping type on the final shade of zirconia all-ceramic restorations. MATERIALS AND METHODS Three different types of disk-shaped zirconia coping specimens (Lava, Cercon, Zirkonzahn: ø10 mm × 0.4 mm) were fabricated and veneered with IPS e.max Press Ceram (shade A2), for total thicknesses of 1 and 1.5 mm. A total of sixty zirconia restoration specimens were divided into six groups based on their coping types and thicknesses. The abutment specimens (ø10 mm × 7 mm) were prepared with gold alloy, base metal (nickel-chromium) alloy, and four different shades (A1, A2, A3, A4) of composite resins. The average L*, a*, b* values of the zirconia specimens on the six abutment specimens were measured with a dental colorimeter, and the statistical significance in the effects of three variables was analyzed by using repeated measures analysis of variance (α=.05).The average shade difference (ΔE) values of the zirconia specimens between the A2 composite resin abutment and other abutments were also evaluated. RESULTS The effects of zirconia specimen thickness (Pcomposite resin and gold alloy abutments was higher (close to the acceptability threshold of 5.5 ΔE) than th ose between the A2 composite resin and other abutments. CONCLUSION This in-vitro study demonstrated that abutment shade, ceramic thickness, and coping type affected the resulting shade of zirconia restorations. PMID:26576252

  7. Wetting and dispersion in ceramic/polymer melt injection molding systems. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Sacks, M.D. [Florida Univ., Gainesville, FL (United States). Dept. of Materials Science and Engineering; Williams, J.W. [Florida Univ., Gainesville, FL (United States). Dept. of Materials Science and Engineering]|[3M Co., St. Paul, MN (United States)

    1993-05-01

    This program had two major areas of emphasis: (1) factors influencing state of particulate dispersion and rheological properties of ceramic powder/polymer melt mixtures, and (2) effect of interfacial bonding strength on mechanical and rheological properties of ceramic particle/polymer composites. Alumina and silica in various polyethylenes were used.

  8. Effect of translucence of engineering ceramics on heat transfer in diesel engines. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Wahiduzzaman, S.; Morel, T. [Integral Technologies, Inc., Westmont, IL (United States)

    1992-04-01

    This report describes the experimental portion of a broader study undertaken to assess the effects of translucence of ceramic materials used as thermal barrier coatings in diesel engines. In an earlier analytical work a parametric study was performed, varying several radiative properties over ranges typical of engineering ceramics, thereby identifying the most important radiative properties and their impact on in-cylinder heat transfer. In the current study these properties were experimentally determined for several specific zirconia coatings considered for thermal barrier applications in diesel engines. The methodology of this study involved formulation of a model capable of describing radiative transfer through a semitransparent medium as a function of three independent model parameters, ie, absorption coefficient, scattering coefficient and refractive index. For the zirconia-based ceramics investigated in this study, it was concluded that for usual coating thicknesses (1.5--2.5 mm) these ceramics are optically thick and hence, are effective as radiative heat transfer barriers. These ceramics possess high scattering coefficients and low absorption coefficients causing them to be highly reflective (60-80%) in the spectral region where thermal radiation is important. The performance of the investigated ceramics and the mechanism of heat transfer were found to depend on surface condition, specifically on soot deposition. Thus, to insure the optimum thermal barrier operation for either clean or heavily sooted surfaces, a ceramic material with high scattering coefficient provides the best choice.

  9. Effect of translucence of engineering ceramics on heat transfer in diesel engines. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Wahiduzzaman, S.; Morel, T. [Integral Technologies, Inc., Westmont, IL (United States)

    1992-04-01

    This report describes the experimental portion of a broader study undertaken to assess the effects of translucence of ceramic materials used as thermal barrier coatings in diesel engines. In an earlier analytical work a parametric study was performed, varying several radiative properties over ranges typical of engineering ceramics, thereby identifying the most important radiative properties and their impact on in-cylinder heat transfer. In the current study these properties were experimentally determined for several specific zirconia coatings considered for thermal barrier applications in diesel engines. The methodology of this study involved formulation of a model capable of describing radiative transfer through a semitransparent medium as a function of three independent model parameters, ie, absorption coefficient, scattering coefficient and refractive index. For the zirconia-based ceramics investigated in this study, it was concluded that for usual coating thicknesses (1.5--2.5 mm) these ceramics are optically thick and hence, are effective as radiative heat transfer barriers. These ceramics possess high scattering coefficients and low absorption coefficients causing them to be highly reflective (60-80%) in the spectral region where thermal radiation is important. The performance of the investigated ceramics and the mechanism of heat transfer were found to depend on surface condition, specifically on soot deposition. Thus, to insure the optimum thermal barrier operation for either clean or heavily sooted surfaces, a ceramic material with high scattering coefficient provides the best choice.

  10. The development and testing of ceramic components in piston engines. Final report

    Energy Technology Data Exchange (ETDEWEB)

    McEntire, B.J. [Norton Co., Northboro, MA (United States). Advanced Ceramics Div.; Willis, R.W.; Southam, R.E. [TRW, Inc., Cleveland, OH (United States)

    1994-10-01

    Within the past 10--15 years, ceramic hardware has been fabricated and tested in a number of piston engine applications including valves, piston pins, roller followers, tappet shims, and other wear components. It has been shown that, with proper design and installation, ceramics improve performance, fuel economy, and wear and corrosion resistance. These results have been obtained using rig and road tests on both stock and race engines. Selected summaries of these tests are presented in this review paper.

  11. Final Regulations to Reduce Toxic Air Pollutant Emissions from Brick and Structural Clay Products Manufacturing and Clay Ceramics Manufacturing Fact Sheets

    Science.gov (United States)

    This page contains a February 2003 and September 2015 fact sheet with information regarding the final rules to the NESHAP for Brick and Structural Clay Products Manufacturing and the NESHAP for Clay Ceramics Manufacturing

  12. Tribology of improved transformation-toughened ceramics-heat engine test. Final report: DOE/ORNL Ceramic Technology Project

    Energy Technology Data Exchange (ETDEWEB)

    Lilley, E.; Rossi, G.A.; Pelletier, P.J. [Norton Co., Northboro, MA (United States). Advanced Ceramics Div.

    1992-04-01

    A short term study has been carried out to evaluate the suitability as cam roller followers of three ceria zirconia toughened aluminas and two yttria stabilized tetragonal zirconias (YTZPs) previously enhanced in programs supported by ORNL. Norton Si{sub 3}N{sub 4} (NBD-100) was also included in this study as a reference material, because it was known from work at Northwestern University that Si{sub 3}N{sub 4} to experienced little or no wear in this application, and NBD-100 is currently a successful commercial bearing material. The tribological studies were subcontracted to the Torrington Company. They found that in cam roller follower simulated tests that there was essentially no wear after 1 hour and 5 hours of testing detectable by weighing and concluded that all of these ceramics are, therefore, candidate materials. Because of the minute amounts of wear it was not possible to identify the wear mechanism or to make any correlations with the other physical properties which were evaluated such as MOR, K{sub IC} hardness, density and grain size. Phase transformation during rolling has been of interest in the tribology of zirconia contain materials. The least stable of the ceria zirconia toughened aluminas resulted in as much as 33% monoclinic phase after testing whereas the yttria stabilized (TTZ) contained very little of this transformed phase. The results of this study show that oxide materials can now be considered as candidates for cam roller followers in heat engines.

  13. Microwave-assisted low temperature synthesis of sodium zirconium phosphate (NZP) and the leachability of some selected fission products incorporated in its structure - A case study of leachability of cesium

    Indian Academy of Sciences (India)

    A H Naik; S B Deb; A B Chalke; M K Saxena; K L Ramakumar; V Venugopal; S R Dharwadkar

    2010-01-01

    Microwave-assisted procedure for low temperature solid state synthesis of sodium zirconium phosphate (NZP), a material with the potential for immobilization and disposal of high level nuclear waste, was developed. Three selected fission products, namely, Cesium, Strontium and Tellurium were introduced (substituted) in the NZP matrix during its synthesis at 450°C. Leaching studies were carried out on the fission product substituted NZP sintered at 1000°C, in pure de-ionized water and 80% saturated brine solution at the ambient temperatures of 30°C and 90°C for four weeks. The major part of leaching in all the cases was observed in the first week. The extent of leaching after four weeks was found not exceeded from 12 to 15% of the elements substituted in NZP, which later became negligibly small. The effect of temperature and the nature of leachant on the leaching rate did not indicate any systematic trend. The EDX analysis of the surfaces of the leached NZP pellets showed that the leaching of the dopants is limited mainly to the surface region of the sintered pellets.

  14. Innovative grinding wheel design for cost-effective machining of advanced ceramics. Phase I, final report

    Energy Technology Data Exchange (ETDEWEB)

    Licht, R.H.; Ramanath, S.; Simpson, M.; Lilley, E.

    1996-02-01

    Norton Company successfully completed the 16-month Phase I technical effort to define requirements, design, develop, and evaluate a next-generation grinding wheel for cost-effective cylindrical grinding of advanced ceramics. This program was a cooperative effort involving three Norton groups representing a superabrasive grinding wheel manufacturer, a diamond film manufacturing division and a ceramic research center. The program was divided into two technical tasks, Task 1, Analysis of Required Grinding Wheel Characteristics, and Task 2, Design and Prototype Development. In Task 1 we performed a parallel path approach with Superabrasive metal-bond development and the higher technical risk, CVD diamond wheel development. For the Superabrasive approach, Task 1 included bond wear and strength tests to engineer bond-wear characteristics. This task culminated in a small-wheel screening test plunge grinding sialon disks. In Task 2, an improved Superabrasive metal-bond specification for low-cost machining of ceramics in external cylindrical grinding mode was identified. The experimental wheel successfully ground three types of advanced ceramics without the need for wheel dressing. The spindle power consumed by this wheel during test grinding of NC-520 sialon is as much as to 30% lower compared to a standard resin bonded wheel with 100 diamond concentration. The wheel wear with this improved metal bond was an order of magnitude lower than the resin-bonded wheel, which would significantly reduce ceramic grinding costs through fewer wheel changes for retruing and replacements. Evaluation of ceramic specimens from both Tasks 1 and 2 tests for all three ceramic materials did not show evidence of unusual grinding damage. The novel CVD-diamond-wheel approach was incorporated in this program as part of Task 1. The important factors affecting the grinding performance of diamond wheels made by CVD coating preforms were determined.

  15. Development of an inert ceramic anode to reduce energy consumption in magnesium production. Final Report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-06-01

    The objective of this work is to develop a dimensionally stable ceramic anode for production of magnesium metal in electrolytic cells, replacing the graphite anodes currently used by The Dow Chemical Company magnesium business. The work is based on compositional and design technology for a ceramic anode developed in the former Central Research Inorganic Laboratory. The approach selected is to use a ceramic semiconductor tube as the material to interface with the bath and gaseous atmosphere in the cell. The testing goal was to demonstrate six anodes surviving a 30 day test lifetime with acceptable wear rates and electrical performance in a laboratory scale magnesium cell test. State of the art slip casting techniques were used and advanced in the pursuit of a virtually flaw free ceramic anode shell. Novel core materials were also invented to allow for the complete, crack free fabrication of the laboratory scale anode. Two successive anodes were tested and exceeded the 30 day cell lifetime goal with excellent wear characteristics. More aggressive testing of the ceramic anode revealed that the anode had a rather narrow operating region.

  16. Ceramic fiber coatings development and demonstration. Final technical report, 1 July 1989-31 May 1993

    Energy Technology Data Exchange (ETDEWEB)

    Streckert, H.; Hazlebeck, D.; Montgomery, F.; Norton, K.; Schneir, I.

    1993-05-28

    The objective of this program was to develop fiber coating techniques by gas phase and liquid phase processes for interface control in ceramic matrix and metal matrix composites. Thermochemical evaluations of fiber/coating/matrix systems were performed theoretically and experimentally. Liquid phase processes were developed mainly for oxide coatings. Gas phase processes were developed for-carbide, nitride and boride coatings. Coatings were produced on continuous fiber tows and woven fabric. A small scale continuous fabric coater was designed and constructed. Coated fiber tows were infiltrated with silicon nitride matrix by chemical vapor deposition in order to study fiber matrix interactions. Composite coupons were made from Nicalon cloth and infiltrated with silicon nitride. Samples coated with high temperature BN showed flexural strengths up to 350 MPa.... Ceramic Fiber Coating, Chemical Vapor Deposition, Sol-Gel Ceramic Matrix Composites, Metal Matrix Composites.

  17. Development of low-expansion ceramics with strength retention to elevated temperatures. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Hirschfeld, D.A.; Brown, J.J. Jr. [Virginia Polytechnic Inst. and State Univ., Blacksburg, VA (United States)

    1994-09-01

    The development of advanced engines has resulted in the need for new ceramic compositions which exhibit thermo-mechanical properties suitable for the engine environment, e.g., low thermal expansion, stability to 1,200 C, and thermal shock resistance. To meet these goals, a two phase research program was instituted. In the first phase, new oxide ceramics were identified in the AlPO{sub 4}-{beta}-eucryptite, {beta}-cristobalite, mullite and zircon systems. This research focused on screening and property characterization of ceramics in the four systems. The most promising compositions in the AlPO{sub 4}-{beta}-eucryptite and zircon systems were then further evaluated and developed in the second phase with the goal of being ready for prototype testing in actual engines. Of the compositions, calcium magnesium zirconium phosphate (zircon system) exhibits the most desirable properties and is presently being developed for commercialization.

  18. High-temperature high-pressure gas cleanup with ceramic bag filters. Draft final report

    Energy Technology Data Exchange (ETDEWEB)

    Shackleton, M.; Chang, R.; Sawyer, J.; Kuby, W.; Turner-Tamiyasu, E.

    1982-12-06

    Advanced processes designed for the efficient use of coal in the production of energy will benefit from, or even depend upon, highly efficient, economical, high-temperature removal systems for fine particulates. In the case of pressurized fluidized-bed combustion (PFBC), the hot gas cleanup device must operate at approximately 1600/sup 0/F. Existing commercial filter systems are temperature limited due to the filter material, but ceramic fibers intended for refractory insulation offer the promise of a practical high-temperature filter media if they can be incorporated into a design which combines filter performance with acceptable durability. The current work was initiated to further develop and demonstrate on a larger-scale basis, a ceramic fiber filtration system for application to coal-fired PFBC's. The development effort centered around the need to replace the knit metal wire scrim, used in earlier designs as support for the fine fiber ceramic mat filtration medium, with a corrosion-resistant material. This led to the selection of woven ceramic cloth for support of the mat layer. Because of the substantial difference in strength and other material properties between the metal and ceramic cloth, tests were necessary to optimize the filter; pulse parameters such as pulse duration, pulse pressure, and pulse injection orifice size; woven cloth mesh configuration; the technique for clamping the bag to the support; and similar structural, fluid, and control parameters. The demonstration effort included both tests to prove this concept in a real application and a systems analysis to show commercial feasibility of the ceramic filtration approach for hot gas cleanup in PFBC's. 12 references, 57 figures, 23 tables.

  19. Anionic conducting oxide ceramics. Final report, 15 April 1995--14 April 1998

    Energy Technology Data Exchange (ETDEWEB)

    Dunn, B.; Mackenzie, J.D.

    1998-04-01

    This program has emphasized the interrelationships among synthesis, microstructure and properties for oxygen ion conducting ceramics based on copper-substituted bismuth vanadate (Bi-V-Cu-O), known as BICUVOX. The authors showed that these materials readily formed dense ceramics with equiaxed microstructures and confirmed that they exhibited high ionic conductivity. Prolonged heat treatments at elevated temperatures did not cause significant changes in conductivity, an important consideration for electrochemical device operation. They also developed solution processing approaches for preparing thin films of the bismuth vanadate materials.

  20. Radiation-disorder and aperiodicity in irradiated ceramics. Final technical report, 22 June 1989--21 June 1992

    Energy Technology Data Exchange (ETDEWEB)

    Hobbs, L.W.

    1992-07-01

    This final technical report documents the accomplishments of the program of research entitled ``Radiation Disorder and Aperiodicity in Irradiated Ceramics`` for the period June 22, 1989--June 21, 1992. This research forms the latest part on an on-going program, begun at MIT in 1983 under DOE support, which has had as its objectives investigation of the responses in radiation environments of ceramics heavily-irradiated with electrons, neutrons and ions, with potential applications to fusion energy technology and high-level nuclear waste storage. Materials investigated have included SiO{sub 2}, MgAl{sub 2}O{sub 4}, Al{sub 23}O{sub 27}N{sub 5}, SiC, BeO, LiAlO{sub 2}, Li{sub 2}ZrO{sub 3}, CaTiO{sub 3}KTaO{sub 3} and Ca(Zr, Pu)Ti{sub 2}O{sub 7}. The program initially proposed for 1989 had as its major objectives two main thrusts: (1) research on defect aggregation in irradiated non-oxide ceramics, and (2) research on irradiation-induced amorphization of network silicas and phosphates.

  1. Laboratory evaluation of ceramic coatings for diesel exhaust valves. Final technical report

    Energy Technology Data Exchange (ETDEWEB)

    Scharnweber, D H; Vukovich, D T

    1980-11-01

    Diesel engine exhaust valves coated with zirconia and calcium silicate ceramic coating systems, developed by the Central Institute for Industrial Research, Oslo, Norway, were laboratory fixture tested to assess bond strength and structural integrity under representative mechanical and thermal stress conditions. The results indicate the zirconia coating systems are worthy of additional evaluation in a medium or high speed industrial/utility diesel engine.

  2. High flux ceramic membrane for hydrogen separation. Final technical progress report

    Energy Technology Data Exchange (ETDEWEB)

    K. Durai-Swamy

    1999-05-04

    Fuel cells that convert hydrogen to electricity will play an increasingly important role in the generation of future electric power for stationary and transportation sector applications. However, more economic methods to produce hydrogen from fossil fuels are needed. This project addresses the need to develop low cost ceramic membranes for hydrogen separation from reformed fuels.

  3. High speed low damage grinding of advanced ceramics - Phase II Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Kovach, J.A.; Malkin, S.

    2000-02-01

    In the manufacture of structural ceramic components, grinding costs can comprise up to 80% of the entire manufacturing cost. As a result, one of the most challenging tasks faced by manufacturing process engineers is the development of a ceramic finishing process to maximize part throughput while minimizing costs and associated scrap levels. The efforts summarized in this report represent the second phase of a program whose overall objective was to develop a single-step, roughing-finishing process suitable for producing high-quality silicon nitride parts at high material removal rates and at substantially lower cost than traditional, multi-stage grinding processes. More specifically, this report provides a technical overview of High-Speed, Low-Damage (HSLD) ceramic grinding which employs elevated wheel speeds to achieve the small grain depths of cut necessary for low-damage grinding while operating at relatively high material removal rates. The study employed the combined use of laboratory grinding tests, mathematical grinding models, and characterization of the resultant surface condition. A single-step, roughing-finishing process operating at high removal rates was developed and demonstrated.

  4. The incomplete substitution of lipopolysaccharide with O-chain prevents the establishment of effective symbiosis between Mesorhizobium loti NZP2213.1 and Lotus corniculatus.

    Science.gov (United States)

    Turska-Szewczuk, Anna; Lotocka, Barbara; Kutkowska, Jolanta; Król, Jarosław; Urbanik-Sypniewska, Teresa; Russa, Ryszard

    2009-01-01

    Mesorhizobium loti NZP2213.1 mutant obtained after random Tn5 mutagenesis of M. loti NZP2213 was inefficient in nitrogen fixation on Lotus corniculatus. The transposon insertion was located within an ORF with a sequence similarity to a putative glycosyl transferase from Caulobacter crescentus. The results of sodium dodecyl sulfate-polyacrylamide gel electrophoresis indicated that the mutant produced LPS of the same O-chain length but only half of the entire smooth LPS, compared to that of the parental strain. A greater diversity of the anomeric region as determined by NMR spectroscopy, reflected structural differences in the mutant repeating units represented by 6-deoxytalose, 2-OAc-6-deoxytalose, and 2-OMe-6-deoxytalose. In contrast to the completely O-acetylated 6-deoxytalose in wild-type OPS only partial O-acetylation was found in the mutant. The decrease of the LPS species with O-chains seems to be correlated with 6-deoxytalose deficiency. Microscopic examination of the nodules induced by the mutant revealed disturbances in infection thread development and premature senescence of symbiosomes. The impairment of mutant-induced symbiosomes to sustain latter stages of symbiosis could be a consequence of the decreased ratio of the hydrophobic to the hydrophilic LPSs.

  5. Gas separations using ceramic membranes. Final report, September 1988--February 1993

    Energy Technology Data Exchange (ETDEWEB)

    Lin, C.L.; Wu, J.C.S.; Gallaher, G.R.; Smith, G.W.; Flowers, D.L.; Gerdes, T.E.; Liu, P.K.T.

    1993-02-01

    This study covers a comprehensive evaluation of existing ceramic membranes for high temperature gas separations. Methodology has been established for microporous characterization stability and gas separation efficiency. A mathematical model was developed to predict gas separations with existing membranes. Silica and zeolitic modifications of existing membranes were pursued to enhance its separation efficiency. Some of which demonstrate unique separations properties. Use of the dense-silica membranes for hydrogen enrichment was identified as a promising candidate for future development. In addition, the decomposition of trace ammonia contaminant via a catalytic membrane reactor appears feasible. A further economic analysis is required to assess its commercial viability.

  6. Life prediction methodology for ceramic components of advanced vehicular heat engines: Volume 1. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Khandelwal, P.K.; Provenzano, N.J.; Schneider, W.E. [Allison Engine Co., Indianapolis, IN (United States)

    1996-02-01

    One of the major challenges involved in the use of ceramic materials is ensuring adequate strength and durability. This activity has developed methodology which can be used during the design phase to predict the structural behavior of ceramic components. The effort involved the characterization of injection molded and hot isostatic pressed (HIPed) PY-6 silicon nitride, the development of nondestructive evaluation (NDE) technology, and the development of analytical life prediction methodology. Four failure modes are addressed: fast fracture, slow crack growth, creep, and oxidation. The techniques deal with failures initiating at the surface as well as internal to the component. The life prediction methodology for fast fracture and slow crack growth have been verified using a variety of confirmatory tests. The verification tests were conducted at room and elevated temperatures up to a maximum of 1371 {degrees}C. The tests involved (1) flat circular disks subjected to bending stresses and (2) high speed rotating spin disks. Reasonable correlation was achieved for a variety of test conditions and failure mechanisms. The predictions associated with surface failures proved to be optimistic, requiring re-evaluation of the components` initial fast fracture strengths. Correlation was achieved for the spin disks which failed in fast fracture from internal flaws. Time dependent elevated temperature slow crack growth spin disk failures were also successfully predicted.

  7. Final report of experimental laboratory-scale brittle fracture studies of glasses and ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Jardine, L.J.; Mecham, W.J.; Reedy, G.T.; Steindler, M.J.

    1982-10-01

    An experimental program was conducted to characterize the fragments generated when brittle glasses and ceramics are impacted. The direct application of the results is to radioactive waste forms for which the effects of accidental impacts must be known or predictable. Two major measurable experimental responses used for characterization of these effects are (1) the size distribution of the fragments, including the sizes that are respirable, and (2) the increase in surface area of the brittle test specimen. This report describes the glass and ceramic materials characterized, the procedures and techniques used for the characterization of size distributions and surface areas, and the results of the two key responses of the impact tests. Five alternative methods of determining size distributions were compared. Also examined were the effects of diametral and axial specimen impact configurations and the use of mechanical stops to eliminate secondary crushing during testing. Microscopic characterizations of Pyrex and SRL 131 simulated waste glass and SYNROC fragments were also performed. Preliminary correlations of impact energy with key size-distribution parameters, fragment surface areas, and respirable fines were proposed as useful for future verification and for use with modeling and scale-up studies of brittle fracture of larger realistic waste forms. The impact fragments of all specimens could be described by lognormal size distributions.

  8. Smart structures for application in ceramic barrier filter technology. Final report, August 1991--August 1994

    Energy Technology Data Exchange (ETDEWEB)

    Weinstein, S.J.; Lippert, T.E

    1994-12-01

    High temperature optical fiber sensors were developed to measure the in-service stressing that occurs in ceramic barrier filter systems. The optical fiber sensors were based on improvements to the sensor design developed under the DOE/METC Smart Structures for Fossil Energy Applications contract no. DE-AC21-89MC25159. In-house application testing of these sensors on both candle and cross-flow filters were performed in the Westinghouse Science and Technology Center High-Temperature, High-Pressure Filter Test Facility and the results analyzed. This report summarizes the sensor developments, methods to apply the sensors to the filters for in-situ testing, and the test results from the four in-house tests that were performed.

  9. Continuous fiber ceramic composite. Phase I final report, April 1992--April 1993

    Energy Technology Data Exchange (ETDEWEB)

    Goettler, R.W.

    1995-04-01

    Babcock and Wilcox assembled a team to develop the Continuous Fiber Ceramic Composite (CFCC) processing technology, identify the industrial applications, generate design and life prediction software, and to begin the necessary steps leading to full commercialization of CFCC components. Following is a summary of Phase I activities on this program. B&W has selected an oxide-oxide composite system for development and optimization in this program. This selection was based on the results of exposure tests in combustion environments typical of the boiler and heat exchanger applications. Aluminum oxide fiber is the selected reinforcement, and both aluminum oxide and zirconium oxide matrices were selected, based on their superior resistance to chemical attack in hostile industrial service.

  10. Development of ceramic membrane reactors for high temperature gas cleanup. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Roberts, D.L.; Abraham, I.C.; Blum, Y.; Gottschlich, D.E.; Hirschon, A.; Way, J.D.; Collins, J.

    1993-06-01

    The objective of this project was to develop high temperature, high pressure catalytic ceramic membrane reactors and to demonstrate the feasibility of using these membrane reactors to control gaseous contaminants (hydrogen sulfide and ammonia) in integrated gasification combined cycle (IGCC) systems. Our strategy was to first develop catalysts and membranes suitable for the IGCC application and then combine these two components as a complete membrane reactor system. We also developed a computer model of the membrane reactor and used it, along with experimental data, to perform an economic analysis of the IGCC application. Our results have demonstrated the concept of using a membrane reactor to remove trace contaminants from an IGCC process. Experiments showed that NH{sub 3} decomposition efficiencies of 95% can be achieved. Our economic evaluation predicts ammonia decomposition costs of less than 1% of the total cost of electricity; improved membranes would give even higher conversions and lower costs.

  11. Interfacial coatings for ceramic-matrix composites -- Volume 2. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Sambasivan, S.

    1998-06-09

    This report summarizes the task conducted to examine various activities on interface development for ceramic-matrix composites (CMCs) intended for high-temperature applications. While several articles have been published on the subject of CMC interfaces, the purpose of this report is to describe the various ongoing efforts on interface concepts, material selection, and issues related to processing methods employed for developing interface coatings. The most exciting and new development in the field is the discovery of monazite as a potential interface material for mullite- and alumina-based composites. Monazite offers two critical properties to the CMC system; a weakly bonded layer due to its non-wetting behavior and chemical compatibility with both alumina and mullite up to very high temperatures (> 1,600 C). Other interesting concepts with intensive material development efforts are also being pursued and a brief discussion of these are given in the main text. While demonstration of new interface concepts seems to be the primary objective in most studies, difficulties in processing of interface coatings and designing reliable test methods for determining interface properties have actually retarded the progress. Some of the concepts appear to be simple in nature but require sophisticated processing schemes to develop the coatings. Multilayered coatings with each layer serving specific function are also being proposed. Recent studies also show that significant degradation in fiber strength (30--50%) can result from merely applying the interface coating. These factors have compounds the complexity of interface tailoring in CMCs leading to a need for specific solution for a specific CMC system.

  12. Final Air Toxics Standards for Clay Ceramics Manufacturing, Glass Manufacturing, and Secondary Nonferrous Metals Processing Area Sources Fact Sheet

    Science.gov (United States)

    This page contains a December 2007 fact sheet with information regarding the National Emissions Standards for Hazardous Air Pollutants (NESHAP) for Clay Ceramics Manufacturing, Glass Manufacturing, and Secondary Nonferrous Metals Processing Area Sources

  13. Systematic investigation of the strontium zirconium phosphate ceramic form for nuclear waste immobilization

    Science.gov (United States)

    Pet'kov, Vladimir; Asabina, Elena; Loshkarev, Vladimir; Sukhanov, Maksim

    2016-04-01

    We have summarized our data and literature ones on the thermophysical properties and hydrolytic stability of Sr0.5Zr2(PO4)3 compound as a host NaZr2(PO4)3-type (NZP) structure for immobilization of 90Sr-containing radioactive waste. Absence of any polymorphic transformations on the temperature dependence of its heat capacity between 7 and 665 K is caused by the stability of crystalline Sr0.5Zr2(PO4)3. Calculated values of thermal conductivity coefficients at zero porosity in the range 298-673 K were 1.86-2.40 W·m-1 K-1. The compound may be classified as low thermal expanding material due to its average linear thermal expansion coefficient. Study of the hydrolytic stability in acid and alkaline media has shown that the relative mass fraction of Sr2+ ions, released into aggressive leaching media, didn't exceed 1% of the mass of sample. Soxhlet leaching studies have shown substantial resistance towards the release of Sr2+ ions into distilled water. Feeble sinterability constrains practical applications of NZP substances, that is why known in literature methods of Sr0.5Zr2(PO4)3 dense ceramics obtaining have been reviewed.

  14. Assessment of strength limiting flaws in ceramic heat exchanger components: Phase 1, Final report, September 28, 1984-June 30, 1986

    Energy Technology Data Exchange (ETDEWEB)

    Powers, T.; Snyder, J.

    1986-10-01

    Assurance of energy efficient design lifetimes of high temperature structural ceramics requires the ability to specify acceptance criteria and to test to those criteria. These criteria will be established through nondestructive testing, to determine which defects are detectable, together with fracture mechanics, to calculate effects of indetectable flaws. The first phase of this program is to examine heat exchanger material with four test methods which have shown promise for use in ceramics; ultrasonic scanning, microfocus x-ray, Scanning Laser Acoustic Microscope, and Acoustic Holography. The capabilities, limits, and potential for improvement of these are presented in this report. Destructive testing, material sectioning, and fractography are included. 24 refs., 68 figs., 6 tabs.

  15. Development of low cost ceramic recuperator technology applicable to automotive gas turbine engines. Final report, April 1972--April 1977

    Energy Technology Data Exchange (ETDEWEB)

    Kormanyos, K.R.

    1978-02-01

    Oxide glass--ceramic recuperators for application to automotive gas turbine engines were investigated. Design data and fabrication feasibility were established. Evaluation of glass--ceramic recuperator structures was carried out on a series of experimental test specimens. Parametric design data for plate--fin type glass--ceramic recuperator configurations was developed over a range of engine operating conditions. Recuperator sizing procedures were developed to fit four conceptual recuperator designs to the DOE/Chrysler Baseline regenerated gas turbine engine. Assumed pressure drop and effectiveness value constraints on sizing yielded two design packages with acceptable dimensions to fit an automobile engine compartment. Four conceptual recuperator designs were fabricated as demonstration samples using CER-VIT C-132 glass--ceramic material. Single-pass cross-flow cores were fabricated using CER-VIT C-126 material for laboratory scale tests of cross-circuit leakage and hot-gas flow thermal cycling effects. The laboratory tests precipitated the development effect of a modified material system for test core fabrication. The modified material system proved successful in initial studies on small core sections; however, upon scale up to test core size unacceptably high cross-leakage resulted.

  16. Development of wear-resistant ceramic coatings for diesel engine components. Volume 1, Coating development and tribological testing: Final report: DOE/ORNL Ceramic Technology Project

    Energy Technology Data Exchange (ETDEWEB)

    Naylor, M.G.S. [Cummins Engine Co., Inc., Columbus, IN (United States)

    1992-06-01

    The tribological properties of a variety of advanced coating materials have been evaluated under conditions which simulate the piston ring -- cylinder liner environment near top ring reversal in a heavy duty diesel engine. Coated ``ring`` samples were tested against a conventional pearlitic grey cast iron liner material using a high temperature reciprocating wear test rig. Tests were run with a fresh CE/SF 15W40lubricant at 200 and 350{degrees}C, with a high-soot, engine-tested oil at 200{degrees}C and with no lubrication at 200{degrees}C. For lowest wear under boundary lubricated conditions, the most promising candidates to emerge from this study were high velocity oxy-fuel (HVOF) Cr{sub 3} C{sub 2} - 20% NiCr and WC - 12% Co cermets, low temperature arc vapor deposited (LTAVD) CrN and plasma sprayed chromium oxides. Also,plasma sprayed Cr{sub 2}O{sub 3} and A1{sub 2}O{sub 3}-ZrO{sub 2} materials were found to give excellent wear resistance in unlubricated tests and at extremely high temperatures (450{degrees}C) with a syntheticoil. All of these materials would offer substantial wear reductions compared to the conventional electroplated hard chromium ring facing and thermally sprayed metallic coatings, especially at high temperatures and with high-soot oils subjected to degradation in diesel environments. The LTAVD CrN coating provided the lowest lubricated wear rates of all the materials evaluated, but may be too thin (4 {mu}m) for use as a top ring facing. Most of the coatings evaluated showed higher wear rates with high-soot, engine-tested oil than with fresh oil, with increases of more than a factor of ten in some cases. Generally, metallic materials were found to be much more sensitive to soot/oil degradation than ceramic and cermet coatings. Thus, decreased ``soot sensitivity`` is a significant driving force for utilizing ceramic or cermet coatings in diesel engine wear applications.

  17. Final technical report to Department of Energy, Basic Energy Sciences. ''Oxide ceramic alloys and microlaminates'' (1996-1999) and ''Low temperature processing and kinetics of ceramics and ceramic matrix composites with large interfacial areas'' (1999-2000)

    Energy Technology Data Exchange (ETDEWEB)

    Chen, I-Wei

    2001-03-26

    We have discovered a novel two-step sintering method that opened up a low temperature processing window within which fully dense nanocrystalline yttrium oxide was obtained with no concurrent grain growth during final-stage sintering. We have developed a new method of processing laminate ceramics using deformation processing in the green state. We have lastly developed a colloidal processing technique to encapsulate biomolecules at ambient, neutral-pH, aqueous conditions.

  18. Fabrication of large-volume, low-cost ceramic lanthanum halide scintillators for gamma ray detection : final report for DHS/DNDO/TRDD project TA-01-SL01.

    Energy Technology Data Exchange (ETDEWEB)

    Boyle, Timothy J.; Ottley, Leigh Anna M.; Yang, Pin; Chen, Ching-Fong; Sanchez, Margaret R.; Bell, Nelson Simmons

    2008-10-01

    This project uses advanced ceramic processes to fabricate large, optical-quality, polycrystalline lanthanum halide scintillators to replace small single crystals produced by the conventional Bridgman growth method. The new approach not only removes the size constraint imposed by the growth method, but also offers the potential advantages of both reducing manufacturing cost and increasing production rate. The project goal is to fabricate dense lanthanum halide ceramics with a preferred crystal orientation by applying texture engineering and solid-state conversion to reduce the thermal mechanical stress in the ceramic and minimize scintillation light scattering at grain boundaries. Ultimately, this method could deliver the sought-after high sensitivity and <3% energy resolution at 662 keV of lanthanum halide scintillators and unleash their full potential for advanced gamma ray detection, enabling rapid identification of radioactive materials in a variety of practical applications. This report documents processing details from powder synthesis, seed particle growth, to final densification and texture development of cerium doped lanthanum bromide (LaBr{sub 3}:Ce{sup +3}) ceramics. This investigation demonstrated that: (1) A rapid, flexible, cost efficient synthesis method of anhydrous lanthanum halides and their solid solutions was developed. Several batches of ultrafine LaBr{sub 3}:Ce{sup +3} powder, free of oxyhalide, were produced by a rigorously controlled process. (2) Micron size ({approx} 5 {micro}m), platelet shape LaBr{sub 3} seed particles of high purity can be synthesized by a vapor phase transport process. (3) High aspect-ratio seed particles can be effectively aligned in the shear direction in the ceramic matrix, using a rotational shear-forming process. (4) Small size, highly translucent LaBr{sub 3} (0.25-inch diameter, 0.08-inch thick) samples were successfully fabricated by the equal channel angular consolidation process. (5) Large size, high density

  19. Automotive gas turbine ceramic regenerator design and reliability program. Final annual report, July 1, 1975--September 30, 1976

    Energy Technology Data Exchange (ETDEWEB)

    Cook, J.A.; Fucinari, C.A.; Lingscheit, J.N.; Rahnke, C.J.

    1976-10-01

    The primary objective of the ERDA/Ford Ceramic Regenerator Design and Reliability Program is to develop ceramic regenerator cores that can be used in passenger car gas turbine engines, Stirling engines, and industrial/truck gas turbine engines. Specific durability objectives are defined as achieving a B/sub 10/ life of 10,000 hours on a truck/industrial gas turbine engine duty cycle. Previous reports, under this program, summarized operating experience on lithium aluminum silicate (LAS) ceramic regenerator cores obtained at Ford Motor Company. The primary cause of failure of these regenerators was determined to be chemical attack of the LAS material. Improved materials and design concepts aimed at reducing or eliminating chemical attack were placed on durability test in Ford 707 industrial gas turbine engines late in 1974. A description is given of the results of 18,500 hours of turbine engine durability testing accumulated during the period from July 1, 1975 to Sept. 30, 1976. Two materials, aluminum silicate and magnesium aluminum silicate continue to show promise toward achieving the durability objectives of this program. Regenerator cores made from aluminum silicate show no evidence of chemical attack damage after 5600 hours of engine test.

  20. Fundamental research of development and optimization of ceramic recuperative burners. Final report; Grundlagenuntersuchung zur Entwicklung und Optimierung keramischer Rekuperatorbrenner. Schlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Brune, M.; Boss, M.; Flamme, M.; Lynen, A.; Wuenning, J.A.; Wuenning, J.G.; Dittmann, H.J.; Seltmann, M.

    1998-10-01

    A significant reduction of CO{sub 2} emissions from high temperature processes can be accomplished by means of heat recovery from the flue gases. For several years now, recuperative burners consisting of reaction-bonded silicon carbide have been available on the market for temperatures above 110 C and for service with corrosive flue gases, where chromium-nickel steels cannot be used. With support from the BMBF and the gas industry, the ceramic recuperative burners have been developed for highr outputs and efficiencies. The relative air preheating, the pressure drop on the air- and flue gas side, the flue gas emission and the production costs have been considered for the development and optimization of full ceramic recuperative burners. Parallel to the development of the new recuperative burners, calculations with the CFD-programm FLUENT have been carried out for the description of the heat transfer processes in the recuperator and the combustion processes. With the help of these calculations the development expenditure could be reduced. Due to the development of the production technical possibilities for RbSiC-components, it has been proven possible to produce recuperators with surface structures using the slip casting technique which on the one hand can be manufactured at a rational price level and, on the other, achieve a relative air preheating of up to {epsilon}=0.8. By the new burner concepts the NO{sub x} emission could be lowered under the limit of the German TA Luft even at highest air preheating temperatures. For the direct heating the ceramic recuperative burners comes into action, where high application temperatures, e.g. in furnace forges or ceramic kilns, or aggressive flue gases are present. For the indirect heating in heat treatment installations the ceramic recuperative burners are used in connection with full ceramic radiant tubes. (orig.) [Deutsch] Bei Hochtemperaturprozessen ist eine erhebliche Verringerung des CO{sub 2}-Ausstosses durch

  1. Research & Development of Materials/Processing Methods for Continuous Fiber Ceramic Composites (CFCC) Phase 2 Final Report.

    Energy Technology Data Exchange (ETDEWEB)

    Szweda, A.

    2001-01-01

    The Department of Energy's Continuous Fiber Ceramic Composites (CFCC) Initiative that begun in 1992 has led the way for Industry, Academia, and Government to carry out a 10 year R&D plan to develop CFCCs for these industrial applications. In Phase II of this program, Dow Corning has led a team of OEM's, composite fabricators, and Government Laboratories to develop polymer derived CFCC materials and processes for selected industrial applications. During this phase, Dow Corning carried extensive process development and representative component demonstration activities on gas turbine components, chemical pump components and heat treatment furnace components.

  2. High-performance ceramic filters for energy engineering. Final report; Filter aus Hochleistungskeramik fuer die Energietechnik. Abschlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Westerheide, R. [Fraunhofer-Institut fuer Werkstoffmechanik (IWM), Freiburg im Breisgau (Germany); Adler, J. [Fraunhofer-Institut fuer Keramische Technologien und Sinterwerkstoffe (IKTS), Dresden (Germany); Buhl, H. [ESK-SIC GmbH, Frechen-Grefrath (Germany); Fister, D. [H.C. Starck GmbH, Laufenburg (Germany); Krein, J. [LLB Lurgi Lentjes Energietechnik GmbH, Frankfurt (Germany); Voelker, W. [Annawerk GmbH, Roedental (Germany); Walch, A. [eds.] [USF Schumacher Umwelt- und Trenntechnik GmbH, Crailsheim (Germany)

    1999-09-30

    The hot gas particulate removal of many advanced coal fired power generation technologies works at temperatures above 800 C. The filter elements for these applications are often based on ceramic materials, e.g. silicon carbide. However, the mostly clay bonded silicon carbide is subject to creep and oxidation due to probable changes of the binder phase. In this work the development of new ceramic filter materials based on silicon carbide and alumina is described. The goal of the development was to increase the potential application temperature. To obtain the goal, the work was performed together with ceramic powder manufacturers, developers of ceramic materials and components as well as with companies who operate test facilities. Different routes were chosen to increase the high temperature resistance in consideration of corrosion resistance, fracture strength and pressure loss of the filter materials. One of these routes was the optimization of the binder phase of the silicon carbide materials. Other routes were concentrated on the base material and the investigation of other possibilities for the silicon carbide bonding, i.e. a recrystallization process of SiC (RSiC) or a self bonding of granulated small grained silicon carbide powder. Additionally filter materials based on alumina were developed. The report covers these material development oriented topics as well as the additional work in materials reliability, coating development and modeling of microstructure. (orig.) [German] In der Kombikraftwerkstechnik wird insbesondere bei Kohlefeuerung die Heissgasreinigung oft bei Temperaturen ueber 800 C eingesetzt. Die Filterelemente fuer diese Anwendungen bestehen oft aus keramischen Materialien. Das haeufig eingesetzte tongebundene Siliciumcarbid unterliegt jedoch besonders aufgrund der Beschaffenheit der Bindephase Kriech- und Oxidationsschaedigungen. In diesem Bericht wird die Entwicklung von neuen keramischen Filtermaterialien, die auf Siliciumcarbid oder

  3. Portfolio: Ceramics.

    Science.gov (United States)

    Hardy, Jane; And Others

    1982-01-01

    Describes eight art activities using ceramics. Elementary students created ceramic tiles to depict ancient Egyptian and medieval European art, made ceramic cookie stamps, traced bisque plates on sketch paper, constructed clay room-tableaus, and designed clay relief masks. Secondary students pit-fired ceramic pots and designed ceramic Victorian…

  4. Portfolio: Ceramics.

    Science.gov (United States)

    Hardy, Jane; And Others

    1982-01-01

    Describes eight art activities using ceramics. Elementary students created ceramic tiles to depict ancient Egyptian and medieval European art, made ceramic cookie stamps, traced bisque plates on sketch paper, constructed clay room-tableaus, and designed clay relief masks. Secondary students pit-fired ceramic pots and designed ceramic Victorian…

  5. Technical and economic feasibility of thermal energy storage. Thermal energy storage application to the brick/ceramic industry. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Glenn, D.R.

    1976-10-01

    An initial project to study the technical and economic feasibility of thermal energy storage (TES) in the three major consumer markets, namely, the residential, commercial and industrial sectors is described. A major objective of the study was to identify viable TES applications from which a more concise study could be launched, leading to a conceptual design and in-depth validation of the TES energy impacts. This report documents one such program. The brick/ceramic industries commonly use periodic kilns which by their operating cycle require time-variant energy supply and consequently variable heat rejection. This application was one of the numerous TES opportunities that emerged from the first study, now available from the ERDA Technical Information Center, Oak Ridge, Tennessee, identified as Report No. COO-2558-1.

  6. Investigation of forced and isothermal chemical vapor infiltrated SiC/SiC ceramic matrix composites. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Sankar, J.; Kelkar, A.D.; Vaidyanathan, R. [North Carolina Agricultural and Technical State Univ., Greensboro, NC (United States). Dept. of Mechanical Engineering

    1993-09-01

    Mechanical properties of two different layups for each of the forced CVI (41 specimens) and isothermal CVI (36 specimens) materials were investigated in air at room temperature (RT), 1000C, and at room temperature after thermal shock (RT/TS) and exposure to oxidation (RT/OX). The FCVI specimens had a nominal interfacial coating thickness of 0.3 {mu}m of pyrolytic carbon, while CVI specimens had a coating thickness of 0.1 {mu}m. Effect of reinforcement and interfacial bond on mechanical properties of composite were investigated. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were employed to analyze the fiber-matrix interface and the toughening mechanisms in this ceramic composite system.

  7. Investigation of forced and isothermal chemical vapor infiltrated SiC/SiC ceramic matrix composites. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Sankar, J.; Kelkar, A.D.; Vaidyanathan, R. [North Carolina Agricultural and Technical State Univ., Greensboro, NC (United States). Dept. of Mechanical Engineering

    1993-09-01

    Mechanical properties of two different layups for each of the forced CVI (41 specimens) and isothermal CVI (36 specimens) materials were investigated in air at room temperature (RT), 1000C, and at room temperature after thermal shock (RT/TS) and exposure to oxidation (RT/OX). The FCVI specimens had a nominal interfacial coating thickness of 0.3 {mu}m of pyrolytic carbon, while CVI specimens had a coating thickness of 0.1 {mu}m. Effect of reinforcement and interfacial bond on mechanical properties of composite were investigated. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were employed to analyze the fiber-matrix interface and the toughening mechanisms in this ceramic composite system.

  8. Performance of Transuranic-Loaded Fully Ceramic Micro-Encapsulated Fuel in LWRs Final Report, Including Void Reactivity Evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Michael A. Pope; R. Sonat Sen; Brian Boer; Abderrafi M. Ougouag; Gilles Youinou

    2011-09-01

    The current focus of the Deep Burn Project is on once-through burning of transuranics (TRU) in light-water reactors (LWRs). The fuel form is called Fully-Ceramic Micro-encapsulated (FCM) fuel, a concept that borrows the tri-isotropic (TRISO) fuel particle design from high-temperature reactor technology. In the Deep Burn LWR (DB-LWR) concept, these fuel particles are pressed into compacts using SiC matrix material and loaded into fuel pins for use in conventional LWRs. The TRU loading comes from the spent fuel of a conventional LWR after 5 years of cooling. Unit cell and assembly calculations have been performed using the DRAGON-4 code to assess the physics attributes of TRU-only FCM fuel in an LWR lattice. Depletion calculations assuming an infinite lattice condition were performed with calculations of various reactivity coefficients performed at each step. Unit cells and assemblies containing typical UO2 and mixed oxide (MOX) fuel were analyzed in the same way to provide a baseline against which to compare the TRU-only FCM fuel. Then, assembly calculations were performed evaluating the performance of heterogeneous arrangements of TRU-only FCM fuel pins along with UO2 pins.

  9. Development of improved processing and evaluation methods for high reliability structural ceramics for advanced heat engine applications, Phase 1. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Pujari, V.K.; Tracey, D.M.; Foley, M.R.; Paille, N.I.; Pelletier, P.J.; Sales, L.C.; Wilkens, C.A.; Yeckley, R.L. [Norton Co., Northboro, MA (United States)

    1993-08-01

    The program goals were to develop and demonstrate significant improvements in processing methods, process controls and non-destructive evaluation (NDE) which can be commercially implemented to produce high reliability silicon nitride components for advanced heat engine applications at temperatures to 1,370{degrees}C. The program focused on a Si{sub 3}N{sub 4}-4% Y{sub 2}O{sub 3} high temperature ceramic composition and hot-isostatic-pressing as the method of densification. Stage I had as major objectives: (1) comparing injection molding and colloidal consolidation process routes, and selecting one route for subsequent optimization, (2) comparing the performance of water milled and alcohol milled powder and selecting one on the basis of performance data, and (3) adapting several NDE methods to the needs of ceramic processing. The NDE methods considered were microfocus X-ray radiography, computed tomography, ultrasonics, NMR imaging, NMR spectroscopy, fluorescent liquid dye penetrant and X-ray diffraction residual stress analysis. The colloidal consolidation process route was selected and approved as the forming technique for the remainder of the program. The material produced by the final Stage II optimized process has been given the designation NCX 5102 silicon nitride. According to plan, a large number of specimens were produced and tested during Stage III to establish a statistically robust room temperature tensile strength database for this material. Highlights of the Stage III process demonstration and resultant database are included in the main text of the report, along with a synopsis of the NCX-5102 aqueous based colloidal process. The R and D accomplishments for Stage I are discussed in Appendices 1--4, while the tensile strength-fractography database for the Stage III NCX-5102 process demonstration is provided in Appendix 5. 4 refs., 108 figs., 23 tabs.

  10. High temperature ceramic membrane reactors for coal liquid upgrading. Final report, September 21, 1989--November 20, 1992

    Energy Technology Data Exchange (ETDEWEB)

    Tsotsis, T.T. [University of Southern California, Los Angeles, CA (United States). Dept. of Chemical Engineering; Liu, P.K.T. [Aluminum Co. of America, Pittsburgh, PA (United States); Webster, I.A. [Unocal Corp., Los Angeles, CA (United States)

    1992-12-31

    Membrane reactors are today finding extensive applications for gas and vapor phase catalytic reactions (see discussion in the introduction and recent reviews by Armor [92], Hsieh [93] and Tsotsis et al. [941]). There have not been any published reports, however, of their use in high pressure and temperature liquid-phase applications. The idea to apply membrane reactor technology to coal liquid upgrading has resulted from a series of experimental investigations by our group of petroleum and coal asphaltene transport through model membranes. Coal liquids contain polycyclic aromatic compounds, which not only present potential difficulties in upgrading, storage and coprocessing, but are also bioactive. Direct coal liquefaction is perceived today as a two-stage process, which involves a first stage of thermal (or catalytic) dissolution of coal, followed by a second stage, in which the resulting products of the first stage are catalytically upgraded. Even in the presence of hydrogen, the oil products of the second stage are thought to equilibrate with the heavier (asphaltenic and preasphaltenic) components found in the feedstream. The possibility exists for this smaller molecular fraction to recondense with the unreacted heavy components and form even heavier undesirable components like char and coke. One way to diminish these regressive reactions is to selectively remove these smaller molecular weight fractions once they are formed and prior to recondensation. This can, at least in principle, be accomplished through the use of high temperature membrane reactors, using ceramic membranes which are permselective for the desired products of the coal liquid upgrading process. An additional incentive to do so is in order to eliminate the further hydrogenation and hydrocracking of liquid products to undesirable light gases.

  11. The use of ceramic gas burner in paper drying. Combustion and paper coating tests - Final report; Paperin kuivatus keraamisella kaasupolttimella; Polttokokeet laboratoriossa sekae paperin paeaellystyskoe - Loppuraportti

    Energy Technology Data Exchange (ETDEWEB)

    Kiiskinen, H.; Edelman, K. [Technical Research Centre of Finland, Jyvaeskylae (Finland). Combustion and Thermal Engineering Lab.

    1992-12-31

    The use of infrared dryers in drying of paper has rapidly increased. Gas fired IR dryers cause lower investment and smaller operational cost than the electric ones. On the other hand, the massive construction of the gas fired IR dryers causes weaker controllability than possible for the electric IR dryers. Ceramic gas burner is intended for combustion of pre-mixed gas-air mixture. The combustion takes place in a thin layer on the surface of the burner. The heat from combustion is transferred to the ceramic material mainly through convection but also through radiation. The heated ceramic surface emits radiation to it`s surroundings, according to the radiation properties of the ceramic material. The measurements carried out reveal that the emissivity and the surface temperature of the ceramic burner are very close to the present gas fired IR dryers. The radiative heat efficiency of the present devices is about 36-40 %. The highest recorded radiative heat efficiency of the ceramic burner was 36 %. The controllability of the ceramic burner is better than the present ones: the burner responds to changes in the fuel flow within 1-2 seconds and the control range is broad, about 150-450 kW/m{sup 2}. The mechanic strength properties of the ceramic burner are rather poor due to porous and lightweight construction. It is possible to increase the strength e.g. through the use of thicker ceramic fibre but this will decrease the controllability of the burner. The ceramic materials - very likely - will be used in infrared dryers as soon as the mechanical strength problems will be resolved

  12. Material Performance of Fully-Ceramic Micro-Encapsulated Fuel under Selected LWR Design Basis Scenarios: Final Report

    Energy Technology Data Exchange (ETDEWEB)

    B. Boer; R. S. Sen; M. A. Pope; A. M. Ougouag

    2011-09-01

    The extension to LWRs of the use of Deep-Burn coated particle fuel envisaged for HTRs has been investigated. TRISO coated fuel particles are used in Fully-Ceramic Microencapsulated (FCM) fuel within a SiC matrix rather than the graphite of HTRs. TRISO particles are well characterized for uranium-fueled HTRs. However, operating conditions of LWRs are different from those of HTRs (temperature, neutron energy spectrum, fast fluence levels, power density). Furthermore, the time scales of transient core behavior during accidents are usually much shorter and thus more severe in LWRs. The PASTA code was updated for analysis of stresses in coated particle FCM fuel. The code extensions enable the automatic use of neutronic data (burnup, fast fluence as a function of irradiation time) obtained using the DRAGON neutronics code. An input option for automatic evaluation of temperature rise during anticipated transients was also added. A new thermal model for FCM was incorporated into the code; so-were updated correlations (for pyrocarbon coating layers) suitable to estimating dimensional changes at the high fluence levels attained in LWR DB fuel. Analyses of the FCM fuel using the updated PASTA code under nominal and accident conditions show: (1) Stress levels in SiC-coatings are low for low fission gas release (FGR) fractions of several percent, as based on data of fission gas diffusion in UO{sub 2} kernels. However, the high burnup level of LWR-DB fuel implies that the FGR fraction is more likely to be in the range of 50-100%, similar to Inert Matrix Fuels (IMFs). For this range the predicted stresses and failure fractions of the SiC coating are high for the reference particle design (500 {micro}mm kernel diameter, 100 {micro}mm buffer, 35 {micro}mm IPyC, 35 {micro}mm SiC, 40 {micro}mm OPyC). A conservative case, assuming 100% FGR, 900K fuel temperature and 705 MWd/kg (77% FIMA) fuel burnup, results in a 8.0 x 10{sup -2} failure probability. For a &apos

  13. On Ceramics.

    Science.gov (United States)

    School Arts, 1982

    1982-01-01

    Presents four ceramics activities for secondary-level art classes. Included are directions for primitive kiln construction and glaze making. Two ceramics design activities are described in which students make bizarrely-shaped lidded jars, feet, and footwear. (AM)

  14. 80 FR 65469 - NESHAP for Brick and Structural Clay Products Manufacturing; and NESHAP for Clay Ceramics...

    Science.gov (United States)

    2015-10-26

    ... Clay Products Manufacturing; and NESHAP for Clay Ceramics Manufacturing; Final Rule #0;#0;Federal...; and NESHAP for Clay Ceramics Manufacturing AGENCY: Environmental Protection Agency (EPA). ACTION... NESHAP for Clay Ceramics Manufacturing. All major sources in these categories must meet...

  15. Ceramic joining

    Energy Technology Data Exchange (ETDEWEB)

    Loehman, R.E. [Sandia National Lab., Albuquerque, NM (United States)

    1996-04-01

    This paper describes the relation between reactions at ceramic-metal interfaces and the development of strong interfacial bonds in ceramic joining. Studies on a number of systems are described, including silicon nitrides, aluminium nitrides, mullite, and aluminium oxides. Joints can be weakened by stresses such as thermal expansion mismatch. Ceramic joining is used in a variety of applications such as solid oxide fuel cells.

  16. Ceramic Processing

    Energy Technology Data Exchange (ETDEWEB)

    EWSUK,KEVIN G.

    1999-11-24

    Ceramics represent a unique class of materials that are distinguished from common metals and plastics by their: (1) high hardness, stiffness, and good wear properties (i.e., abrasion resistance); (2) ability to withstand high temperatures (i.e., refractoriness); (3) chemical durability; and (4) electrical properties that allow them to be electrical insulators, semiconductors, or ionic conductors. Ceramics can be broken down into two general categories, traditional and advanced ceramics. Traditional ceramics include common household products such as clay pots, tiles, pipe, and bricks, porcelain china, sinks, and electrical insulators, and thermally insulating refractory bricks for ovens and fireplaces. Advanced ceramics, also referred to as ''high-tech'' ceramics, include products such as spark plug bodies, piston rings, catalyst supports, and water pump seals for automobiles, thermally insulating tiles for the space shuttle, sodium vapor lamp tubes in streetlights, and the capacitors, resistors, transducers, and varistors in the solid-state electronics we use daily. The major differences between traditional and advanced ceramics are in the processing tolerances and cost. Traditional ceramics are manufactured with inexpensive raw materials, are relatively tolerant of minor process deviations, and are relatively inexpensive. Advanced ceramics are typically made with more refined raw materials and processing to optimize a given property or combination of properties (e.g., mechanical, electrical, dielectric, optical, thermal, physical, and/or magnetic) for a given application. Advanced ceramics generally have improved performance and reliability over traditional ceramics, but are typically more expensive. Additionally, advanced ceramics are typically more sensitive to the chemical and physical defects present in the starting raw materials, or those that are introduced during manufacturing.

  17. [Ceramic posts].

    Science.gov (United States)

    Mainjot, Amélie; Legros, Caroline; Vanheusden, Alain

    2006-01-01

    As a result of ceramics and all-ceram technologies development esthetic inlay core and abutments flooded the market. Their tooth-colored appearance enhances restoration biomimetism principally on the marginal gingiva area. This article reviews indications and types of cores designed for natural teeth and implants.

  18. Ceramic Methyltrioxorhenium

    CERN Document Server

    Herrmann, R; Eickerling, G; Helbig, C; Hauf, C; Miller, R; Mayr, F; Krug von Nidda, H A; Scheidt, E W; Scherer, W; Herrmann, Rudolf; Troester, Klaus; Eickerling, Georg; Helbig, Christian; Hauf, Christoph; Miller, Robert; Mayr, Franz; Nidda, Hans-Albrecht Krug von; Scheidt, Ernst-Wilhelm; Scherer, Wolfgang

    2006-01-01

    The metal oxide polymeric methyltrioxorhenium [(CH3)xReO3] is an unique epresentative of a layered inherent conducting organometallic polymer which adopts the structural motifs of classical perovskites in two dimensions (2D) in form of methyl-deficient, corner-sharing ReO5(CH3) octahedra. In order to improve the characteristics of polymeric methyltrioxorhenium with respect to its physical properties and potential usage as an inherentconducting polymer we tried to optimise the synthetic routes of polymeric modifications of 1 to obtain a sintered ceramic material, denoted ceramic MTO. Ceramic MTO formed in a solvent-free synthesis via auto-polymerisation and subsequent sintering processing displays clearly different mechanical and physical properties from polymeric MTO synthesised in aqueous solution. Ceramic MTO is shown to display activated Re-C and Re=O bonds relative to MTO. These electronic and structural characteristics of ceramic MTO are also reflected by a different chemical reactivity compared with its...

  19. Engineering ceramics

    CERN Document Server

    Bengisu, Murat

    2001-01-01

    This is a comprehensive book applying especially to junior and senior engineering students pursuing Materials Science/ Engineering, Ceramic Engineering and Mechanical Engineering degrees. It is also a reference book for other disciplines such as Chemical Engineering, Biomedical Engineering, Nuclear Engineering and Environmental Engineering. Important properties of most engineering ceramics are given in detailed tables. Many current and possible applications of engineering ceramics are described, which can be used as a guide for materials selection and for potential future research. While covering all relevant information regarding raw materials, processing properties, characterization and applications of engineering ceramics, the book also summarizes most recent innovations and developments in this field as a result of extensive literature search.

  20. Structural Ceramics Database

    Science.gov (United States)

    SRD 30 NIST Structural Ceramics Database (Web, free access)   The NIST Structural Ceramics Database (WebSCD) provides evaluated materials property data for a wide range of advanced ceramics known variously as structural ceramics, engineering ceramics, and fine ceramics.

  1. Development and characterization of Textron continuous fiber ceramic composite hot gas filter materials. Final report, September 30, 1994--October 31, 1997

    Energy Technology Data Exchange (ETDEWEB)

    DiPietro, S.G.; Alvin, M.A.

    1997-12-31

    Uncertainties about the long-term ability of monolithic ceramics to survive in the IGCC or PFBC hot gas filter environment led DOE/METC to consider the merits of using continuous fiber reinforced ceramic composites (CFCCs) as potential next-generation high temperature filter elements. This seems to be a logical strategy to pursue in light of the fact that properly-engineered CFCC materials have shown much-improved damage tolerance and thermal shock behavior as compared to existing monolithic ceramic materials. Textron`s Advanced Hot Gas Filter Development Program was intended to be a two year, two phase program which transitioned developmental materials R and D into prototype filter element fabrication. The first phase was to demonstrate the technical feasibility of fabricating CFCC hot gas filter elements which could meet the pressure drop specifications of less than ten inches of water (iwg) at a face velocity of ten feet per minute (fpm), while showing sufficient integrity to survive normal mechanical loads and adequate environmental resistance to steam/alkali corrosion conditions at a temperature of approximately 870 C (1600 F). The primary objective of the second phase of the program was to scale up fabrication methods developed in Phase 1 to produce full-scale CFCC candle filters for validation testing. Textron encountered significant process-related and technical difficulties in merely meeting the program permeability specifications, and much effort was expended in showing that this could indeed be achieved. Thus, by the time the Phase 1 program was completed, expenditure of program funds precluded continuing on with Phase 2, and Textron elected to terminate their program after Phase 1. This allowed Textron to be able to focus technical and commercialization efforts on their largely successful DOE CFCC Program.

  2. Development and characterization of Textron continuous fiber ceramic composite hot gas filter materials. Final report, September 30, 1994--October 31, 1997

    Energy Technology Data Exchange (ETDEWEB)

    DiPietro, S.G.; Alvin, M.A.

    1997-12-31

    Uncertainties about the long-term ability of monolithic ceramics to survive in the IGCC or PFBC hot gas filter environment led DOE/METC to consider the merits of using continuous fiber reinforced ceramic composites (CFCCs) as potential next-generation high temperature filter elements. This seems to be a logical strategy to pursue in light of the fact that properly-engineered CFCC materials have shown much-improved damage tolerance and thermal shock behavior as compared to existing monolithic ceramic materials. Textron`s Advanced Hot Gas Filter Development Program was intended to be a two year, two phase program which transitioned developmental materials R and D into prototype filter element fabrication. The first phase was to demonstrate the technical feasibility of fabricating CFCC hot gas filter elements which could meet the pressure drop specifications of less than ten inches of water (iwg) at a face velocity of ten feet per minute (fpm), while showing sufficient integrity to survive normal mechanical loads and adequate environmental resistance to steam/alkali corrosion conditions at a temperature of approximately 870 C (1600 F). The primary objective of the second phase of the program was to scale up fabrication methods developed in Phase 1 to produce full-scale CFCC candle filters for validation testing. Textron encountered significant process-related and technical difficulties in merely meeting the program permeability specifications, and much effort was expended in showing that this could indeed be achieved. Thus, by the time the Phase 1 program was completed, expenditure of program funds precluded continuing on with Phase 2, and Textron elected to terminate their program after Phase 1. This allowed Textron to be able to focus technical and commercialization efforts on their largely successful DOE CFCC Program.

  3. Multi-Scale Porous Ultra High Temperature Ceramics

    Science.gov (United States)

    2015-01-08

    Final 3. DATES COVERED (From - To) 28-Mar-2013 - 27-Sep-2015 4. TITLE AND SUBTITLE Multi-Scale Porous Ultra High Temperature Ceramics ...report summarizes the main outcomes of research to develop multi-scale porosity Ultra High Temperature Ceramic materials. Processing conditions were...flights. 15. SUBJECT TERMS Ultra High Temperature Ceramics , Colloidal Powder Processing, Multi-scale Porous Materials, Lattice Monte

  4. Evaluation of the esthetic effect of resin cements on the final color of ceramic veneer restorations%树脂粘接剂色调对牙体瓷贴面美学效果的影响

    Institute of Scientific and Technical Information of China (English)

    陈小冬; 张绍朴; 邢文忠; 展康茹; 王贻宁

    2015-01-01

    Objective To evaluate the influence of various shades of resin cements on the final color of an improved lithium-disilicate pressed glass ceramic veneers and analyze the agreement of resin cements and corresponding try-in pastes.Methods Forty-eight artificial maxillary central incisor teeth were sequenced according to the measured color parameters and divided at random into 8 groups(n=6).These artificial teeth were prepared following veneer preparation protocol.An improved lithium-disilicate pressed glass ceramic materials(IPS e.max Press,Ivoclar Vivadent) were selected as the veneer material.The shape and curvature of each veneer wax pattern were duplicated with the same impression to guarantee the similarity.The ceramic veneer specimens were delivered on the artificial teeth using the corresponding try-in pastes of 8 shades(Variolink Veneer,shades of LV-3,LV-2,MV,HV+2,HV+3; and 3M RelyXTM Veneer,shades of WO,TR,A3) and bonded with the resin cements.A clinical spectrophotometer was used to measure the color parameters of the ceramic veneers before the try-in,during the try-in procedure,and after cementation.△E values and C*ab values were calculated.Results The result of one-way ANOVA indicated that the color changes of ceramic veneer cementation with resin cements were statistically significantly different in the shades of resin cements(P<0.001).The △E values of ceramic veneer after cementation ranged from 0.93 to 6.79.The color changes of ceramic veneer specimens using the shades of LV-3,HV+3,WO were 3.31,4.90 and 6.79,respectively(△E>3.3).The △E values of the ceramic veneer specimens between the resin cements and corresponding try-in pastes were from 0.72 to 1.79(except the shade of HV + 3).Conclusions The LV-3,HV+3,WO shades were able to change the final color of a ceramic veneer.The color of resin cements and corresponding try-in pastes achieved high agreement(except the shade of HV+3).%目的 比较树脂粘接剂与同色调试色糊剂颜色效

  5. Carbon nanofillers for machining insulating ceramics

    Directory of Open Access Journals (Sweden)

    Olivier Malek

    2011-10-01

    Full Text Available The implementation of ceramics in emerging applications is principally limited by the final machining process necessary for producing microcomponents with complex geometries. The addition of carbon nanotubes greatly enhances the electrical properties of insulating ceramics allowing electrical discharge machining to be used to manufacture intricate parts. Meanwhile other properties of the ceramic may be either preserved or even improved. For the first time, a silicon nitride/carbon nanotubes microgear is electrically discharge machined with a remarkably high material removal rate, low surface roughness, and low tool wear. This offers unprecedented opportunities for the manufacture of complicated ceramic parts by adding carbon nanotubes for new engineering and biomedical applications.

  6. Ceramic tubesheet design analysis

    Energy Technology Data Exchange (ETDEWEB)

    Mallett, R.H.; Swindeman, R.W.

    1996-06-01

    A transport combustor is being commissioned at the Southern Services facility in Wilsonville, Alabama to provide a gaseous product for the assessment of hot-gas filtering systems. One of the barrier filters incorporates a ceramic tubesheet to support candle filters. The ceramic tubesheet, designed and manufactured by Industrial Filter and Pump Manufacturing Company (EF&PM), is unique and offers distinct advantages over metallic systems in terms of density, resistance to corrosion, and resistance to creep at operating temperatures above 815{degrees}C (1500{degrees}F). Nevertheless, the operational requirements of the ceramic tubesheet are severe. The tubesheet is almost 1.5 m in (55 in.) in diameter, has many penetrations, and must support the weight of the ceramic filters, coal ash accumulation, and a pressure drop (one atmosphere). Further, thermal stresses related to steady state and transient conditions will occur. To gain a better understanding of the structural performance limitations, a contract was placed with Mallett Technology, Inc. to perform a thermal and structural analysis of the tubesheet design. The design analysis specification and a preliminary design analysis were completed in the early part of 1995. The analyses indicated that modifications to the design were necessary to reduce thermal stress, and it was necessary to complete the redesign before the final thermal/mechanical analysis could be undertaken. The preliminary analysis identified the need to confirm that the physical and mechanical properties data used in the design were representative of the material in the tubesheet. Subsequently, few exploratory tests were performed at ORNL to evaluate the ceramic structural material.

  7. Ceramic Laser Materials

    Energy Technology Data Exchange (ETDEWEB)

    Soules, T F; Clapsaddle, B J; Landingham, R L; Schaffers, K I

    2005-02-15

    Transparent ceramic materials have several major advantages over single crystals in laser applications, not the least of which is the ability to make large aperture parts in a robust manufacturing process. After more than a decade of working on making transparent YAG:Nd, Japanese workers have recently succeeded in demonstrating samples that performed as laser gain media as well as their single crystal counterparts. Since then several laser materials have been made and evaluated. For these reasons, developing ceramic laser materials is the most exciting and futuristic materials topic in today's major solid-state laser conferences. We have established a good working relationship with Konoshima Ltd., the Japanese producer of the best ceramic laser materials, and have procured and evaluated slabs designed by us for use in our high-powered SSHCL. Our measurements indicate that these materials will work in the SSHCL, and we have nearly completed retrofitting the SSHCL with four of the largest transparent ceramic YAG:Nd slabs in existence. We have also begun our own effort to make this material and have produced samples with various degrees of transparency/translucency. We are in the process of carrying out an extensive design-of-experiments to establish the significant process variables for making transparent YAG. Finally because transparent ceramics afford much greater flexibility in the design of lasers, we have been exploring the potential for much larger apertures, new materials, for example for the Mercury laser, other designs for SSHL, such as, edge pumping designs, slabs with built in ASE suppression, etc. This work has just beginning.

  8. Ceramic Seal.

    Energy Technology Data Exchange (ETDEWEB)

    Smartt, Heidi A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Romero, Juan A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Custer, Joyce Olsen [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Hymel, Ross W. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Krementz, Dan [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Gobin, Derek [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Harpring, Larry [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Martinez-Rodriguez, Michael [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Varble, Don [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); DiMaio, Jeff [Tetramer Technologies, Pendleton, SC (United States); Hudson, Stephen [Tetramer Technologies, Pendleton, SC (United States)

    2016-11-01

    Containment/Surveillance (C/S) measures are critical to any verification regime in order to maintain Continuity of Knowledge (CoK). The Ceramic Seal project is research into the next generation technologies to advance C/S, in particular improving security and efficiency. The Ceramic Seal is a small form factor loop seal with improved tamper-indication including a frangible seal body, tamper planes, external coatings, and electronic monitoring of the seal body integrity. It improves efficiency through a self-securing wire and in-situ verification with a handheld reader. Sandia National Laboratories (SNL) and Savannah River National Laboratory (SRNL), under sponsorship from the U.S. National Nuclear Security Administration (NNSA) Office of Defense Nuclear Nonproliferation Research and Development (DNN R&D), have previously designed and have now fabricated and tested Ceramic Seals. Tests have occurred at both SNL and SRNL, with different types of tests occurring at each facility. This interim report will describe the Ceramic Seal prototype, the design and development of a handheld standalone reader and an interface to a data acquisition system, fabrication of the seals, and results of initial testing.

  9. Ceramic materials and growth factors

    Energy Technology Data Exchange (ETDEWEB)

    Ohgushi, H.; Yoshikawa, T.; Okumura, M.; Nakajima, H.; Takakura, Y. [Nara Medical Univ. (Japan). Dept. of Orhtopaedic Surgery; Dohi, Y. [Nara Medical Univ. (Japan). Dept. of Public Health; Noshi, T.; Ikeuchi, M. [Nara Medical Univ. (Japan). Dept. of Oral and Maxillofacial Surgery

    2001-07-01

    Recently, many types of growth factors have been purified and used for promoting cell differentiation cascade. The activity of growth factors can be detected in vitro such as culture condition. However, the activity is difficult to detect when these factors are locally administered in vivo, because these dissipate soon after the administration. In order to retain growth factors in local milieu, these can be incorporated with biocompatible porous ceramic materials. Such ceramic/factors composites when implanted in vivo, can trigger certain types of cell differentiation cascade resulted in new tissue formation and tissue regeneration. The paper describes the ceramic / growth factors composites especially hydroxyapatite ceramic (HA) / bone morphogenetic protein (BMP) composite to induce osteoblastic differentiation of mesenchymal stem cells. The HA/BMP composite supported the osteoblastic differentiation on the HA surface and finally resulted in bone bonding to the HA. When the marrow mesenchymal stem cells (MSCs) were impregnated in pore areas of HA ceramics, the composites showed more and rapid bone formation than the HA/BMP and HA/MSCs composite, indicating the synergistic effect of BMP and MSCs. These findings indicate the importance of ceramic surface to evoke osteoblastic differentiation as well as to capture the molecules of growth factors for the cell differentiation. (orig.)

  10. Longtime resistant fibre reinforced ceramics for high temperature loaded components in power production technology. Final report; Langzeitbestaendige faserverstaerkte Keramiken fuer hochtemperaturbeanspruchte Komponenten der Energietechnik. Schlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Leuchs, M.; Muehlratzer, A.

    2000-10-01

    1. Present status: Ceramic matrix composites (CMCs: C/SiC and SiC/SiC) do not have sufficient life time above 500 C in power production (turbines, heat exchangers) due to the oxygen sensible C- and SiC-fibres used in such ceramics. 2. Reasoning and goals: SiBNC-fibre have, produced on lab scale, shown excellent stability against oxygen up to temperatures of about 1400 C. The project had the goal to use these fibres for the manufacturing of high temperature resistant CMC and to develop, together with applicants, prototype components (turbine combustion chamber shindles, heat exchanger tubes). 3. Method: Phase 1: Proof of high temperature capabilities of CMC samples manufactured by CVI- and LPI-techniques (CVI=Chemical vapour infiltration, LPI=Liquid polymer infiltration). Phase 2: Development of prototype components together with applicants. 4. Results and Conclusions: The development of fibre manufacturing in technical quantities to be performed in a programme running parallel to this one did not succeed in the quality wanted and necessary. The CMC samples did not show sufficient improvements of high temperature properties. Further fundamental research is necessary before an application with long time high temperature loads can be considered. (orig.) [German] 1. Derzeitiger Stand von Wissenschaft und Technik: Verbundkeramik (C/SiC und SiC/SiC) hat wegen der Sauerstoffempfindlichkeit der verfuegbaren C- und SiC-Fasern bei Temperaturen ueber 500 C keine Lebensdauer wie sie fuer Anwendungen in der Energietechnik (Turbinen, Waermetauscher) gefordert werden. 2. Begruendung/Zielsetzung der Untersuchung: SiBNC-Fasern haben, im Labormassstab gefertigt, herausragende Bestaendigkeit gegen Sauerstoff bis zu Temperaturen von ca. 1400 C gezeigt. Das Vorhaben hatte das Ziel, diese Fasern fuer die Herstellung von hochtemperaturbestaendiger Verbundkeramik zu nutzen und gemeinsam mit Anwenderfirmen prototypische Komponenten (Turbinenbrennkammerauskleidung

  11. Development of a ceramic heat exchanger for a combined cycle plant with pressurized coal dust combustion. Final report; Entwicklung eines keramischen Waermeaustauschers fuer eine Kombianlage mit Kohlenstaubdruckfeuerung. Schlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Leithner, R.; Ehlers, C.

    2001-12-01

    State of Research: The Pressurized Pulverized Coal Combustion Combined Cycle (PPCCCC) with a directly fired gas turbine can reach electrical efficiencies beyond 50%. The required gas quality upstream the gas turbine has not been reached yet at temperatures above 1000 C. One approach tested is the precipitation of ash and alkalines at temperatures above the ash melting point. This principle contains problems concerning the remaining content of ash and alkalines in the flue gas and damages to the refractory materials due to corrosion. Goal of the Investigation: An alternative process had to be investigated in which the flue gas is cleaned according to the state of the art, i.e. below the ash fusion temperature. This principle requires cooling down the flue gas and heating it up again after cleaning in a high temperature heat exchanger. Method: A ceramic tube-and-shell heat exchanger in a model scale was designed and was operated at realistic conditions in an atmospheric test plant in connection with a high temperture precipitation. Result: The heat exchanger showed a good performance concerning design and material. The expected temperatures were not reached totally because of untight joints. Clogging occurred in the tube entrances at high temperatures because of sintered ash agglomerates. First tests to clean the entrances during operation showed positive results. The ash precipitation by means of a cyclone and ceramic filter candles was performed without difficulties. Conclusion: Avoiding and improving joints will help to achieve higher temperatures. A process of cleaning the tubes in-line has to be introduced to prevent the clogging effects. If this is successfully done for high temperatures, an attractive principle for a PPCCCC-process is available which reaches the gas purity required. (orig.) [German] Derzeitiger Stand der Forschung: Der Kohlenstaubdruckfeuerungs-Kombiprozess mit direkt befeuerter Gasturbine verspricht elektrische Wirkungsgrade ueber 50%. Die

  12. Assessment of strength-limiting flaws in ceramic heat exchanger components INEL support: Fracture mechanics and nondestructive evaluation technology. Final report, June 1, 1986--May 31, 1993

    Energy Technology Data Exchange (ETDEWEB)

    Lloyd, W.R.; Reuter, W.G.

    1993-06-01

    An examination of a siliconized SiC material, CS101K, has been performed to determine if linear fracture mechanics concepts can be used to characterize and predict the behavior of this material. Phase II of this project showed that a value that appeared to represent the true fracture toughness could be measured using small specimens with a machined notch, if the notch root radius was less than 75 {mu}m. Methods to produce sharply cracked specimens were then investigated to verify this hypothesis. A new technique, called the {open_quotes}beam support{close_quotes} precracking method, was subsequently developed and used to make sharply cracked SE(B) specimens. Tests of these specimens showed a slightly rising R-curve-type of behavior, with elevated values of plane strain fracture toughness. Interference of the crack surfaces in the precrack wake was hypothesized as the most likely cause of these phenomena. Subsequent testing with various precrack lengths provided preliminary verification of the hypothesis. Test results show that, for fracture mechanics-based design and assessment, adequate values of fracture toughness can be obtained from EDM-notched specimens, instead of the more costly precracked specimens. These results imply that, for the Si-SiC material tested, caution is warranted when using any of the methods of assessing fracture toughness that use a sharp precrack. It is also reasoned that these results may generally be more applicable to the coarser-grained structural ceramics that exhibit a rougher fracture surface. Based on results of testing EDM-notched bend specimens in 1250{degrees}C air, no degradation of material properties were observed for exposures, under applied stress, up to 900 h. Instead, some increase in fracture toughness was measured for these conditions. These same tests indicated that the threshold stress intensity factor for stress corrosion cracking (static fatigue) in the hot air environment was the same as the fracture toughness.

  13. Total Engine Control (TEC) study: investigation of the suitability of ceramic matrix composite (CMC) for a fuel main metering valve. Final report; Total Engine Control (TEC) Studie: Untersuchung der Materialeignung fuer den Einsatz von faserverstaerkter Keramik (CMC) zur Kraftstoffdosierung. Schlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Wurtinger, H.; Petzold, T.

    1999-03-01

    In direct cooperation with PLU a fuel main metering valve (MMV) made of ceramic matrix composite (CMC) was designed according to an existing metal version and produced as a prototype. At PLU a functional test was performed in an existing simulation test rig. The principle technical suitability of CMC for the mentioned application could be shown. For the final proof of suitability further qualification tests under special operating conditions are necessary. An economical use of CMC for this purpose cannot be seen for the moment. (orig.) [German] In direkter Zusammenarbeit mit PLU wurde ein Kraftstoff-Zumessventil (Main Metering Valve, MMV) aus faserverstaerkter Keramik (CMC), entsprechend einer Serien-Metallversion ausgelegt und als Prototyp hergestellt. Bei PLU wurden in einem vorhandenen Simulations-Prueftstand Funktionstests durchgefuehrt. Die grundsaetzliche technische Eignung von CMC fuer diesen Anwendungsfall konnte nachgewiesen werden. Fuer den endgueltigen Nachweis sind weitere Qualifikationstests unter extremen Betriebsbedingungen notwendig. Der wirtschaftliche Einsatz von CMC wird fuer diesen Anwendungsfall zur Zeit noch nicht gesehen. (orig.)

  14. Domestic production versus pottery exchange during the Final Neolithic: characterization of the Auvernier-cordé ceramics form the Portalban and St. Blaise settlements, Western Switzerland

    OpenAIRE

    Di Pierro, Simonpietro; Maggetti, Marino; Messiga, Bruno; Serneels, Vincent

    2005-01-01

    Cette recherche concerne la production céramique des deux sites lacustres de Portalban et St. Blaise, appartenant au Néolithique final de Suisse occidentale, relativement aux groupes culturels «Auvernier-cordé» moyen et ancien (2700–2400 av. J.C.). Les deux sites néolithiques font partie de la séquence de la Région des Trois Lacs (Neuchâtel, Bienne et Morat), du Néolithique ancien au Néolithique récent. L'arrivé de la «Civilisation de la Céramique Cordée» est surement l'événement qui caractér...

  15. Expedited technology demonstration project final report: final forms

    Energy Technology Data Exchange (ETDEWEB)

    Hopper, R W

    1999-05-01

    ETDP Final Forms was an attempt to demonstrate the fabrication and performance of a ceramic waste form immobilizing the hazardous and radioactive elements of the MSO/SR mineral residues. The ceramic material had been developed previously. The fabrication system was constructed and functioned as designed except for the granulator. Fabrication of our particular ceramic, however, proved unsatisfactory. The ceramic material design was therefore changed toward the end of the project, replacing nepheline with zircon as the sink for silica. Preliminary results were encouraging, but more development is needed. Fabrication of the new ceramic requires major changes in the processing: Calcination and granulation would be replaced by spray drying; and sintering would be at higher temperature. The main goal of the project--demonstrating the fabrication and performance of the waste form--was not achieved. This report summarizes Final Forms' activities. The problem of immobilizing the MSO/SR mineral residues is discussed.

  16. Properties and Clinical Application of Three Types of Dental Glass-Ceramics and Ceramics for CAD-CAM Technologies

    Science.gov (United States)

    Ritzberger, Christian; Apel, Elke; Höland, Wolfram; Peschke, Arnd; Rheinberger, Volker M.

    2010-01-01

    The main properties (mechanical, thermal and chemical) and clinical application for dental restoration are demonstrated for three types of glass-ceramics and sintered polycrystalline ceramic produced by Ivoclar Vivadent AG. Two types of glass-ceramics are derived from the leucite-type and the lithium disilicate-type. The third type of dental materials represents a ZrO2 ceramic. CAD/CAM technology is a procedure to manufacture dental ceramic restoration. Leucite-type glass-ceramics demonstrate high translucency, preferable optical/mechanical properties and an application as dental inlays, onlays and crowns. Based on an improvement of the mechanical parameters, specially the strength and toughness, the lithium disilicate glass-ceramics are used as crowns; applying a procedure to machine an intermediate product and producing the final glass-ceramic by an additional heat treatment. Small dental bridges of lithium disilicate glass-ceramic were fabricated using a molding technology. ZrO2 ceramics show high toughness and strength and were veneered with fluoroapatite glass-ceramic. Machining is possible with a porous intermediate product.

  17. Ceramic materials testing and modeling

    Energy Technology Data Exchange (ETDEWEB)

    Wilfinger, K. R., LLNL

    1998-04-30

    Certain refractory ceramics (notably oxides) have desirable properties suitable for the construction of ceramic waste containers for long term use in nuclear waste disposal applications. In particular, they are far less prone to environmental corrosion than metals under realistic repository conditions. The aqueous corrosion rates of oxides such as magnesium aluminate spinel (MgAl{sub 2}0{sub 4}) and alumina (Al{sub 2}0{sub 4}) fall in the range of a few millimeters per million years. Oxide ceramics are also not likely to be subject to microbiologically influenced corrosion, which apparently can attack most, if not all, of the available engineering metals. Ceramics have a reputation for poor mechanical performance and large, impermeable objects are not easily fabricated by most current fabrication methods. As a result, the most promising approach for incorporating ceramics in large waste packages appears to be to apply a high density ceramic coating to a supporting metallic structure. Ceramic coatings 2048 applied by a thermal spray technique can be made effectively seamless and provide a method for final closure of the waste package while maintaining low average temperatures for the entire assembly. The corrosion resistance of the ceramic should prevent or delay water penetration to the underlying metal, which will in turn provide most of the mechanical strength and toughness required by the application. In this way, the major concerns regarding the ceramic coating become ensuring it is impervious to moisture, its adherence and its resistance to mechanical stresses during handling or resulting from rock fall in the repository. Without water, electrochemical corrosion and microbiologically influenced corrosion processes are considered impossible, so a complete coating should protect the metal vessels for far longer than the current design requirements. Even an imperfect coating should extend the life of the package, delaying the onset and reducing the severity of

  18. Melt processed crystalline ceramic waste forms for advanced nuclear fuel cycles: CRP T21027 1813: Processing technologies for high level waste, formulation of matrices and characterization of waste forms, Task 17208: Final report

    Energy Technology Data Exchange (ETDEWEB)

    Amoroso, J. W. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Marra, J. C. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2015-08-26

    A multi-phase ceramic waste form is being developed at the Savannah River National Laboratory (SRNL) for treatment of secondary waste streams generated by reprocessing commercial spent nuclear. The envisioned waste stream contains a mixture of transition, alkali, alkaline earth, and lanthanide metals. Ceramic waste forms are tailored (engineered) to incorporate waste components as part of their crystal structure based on knowledge from naturally found minerals containing radioactive and non-radioactive species similar to the radionuclides of concern in wastes from fuel reprocessing. The ability to tailor ceramics to mimic naturally occurring crystals substantiates the long term stability of such crystals (ceramics) over geologic timescales of interest for nuclear waste immobilization [1]. A durable multi-phase ceramic waste form tailored to incorporate all the waste components has the potential to broaden the available disposal options and thus minimize the storage and disposal costs associated with aqueous reprocessing. This report summarizes results from three years of work on the IAEA Coordinated Research Project on “Processing technologies for high level waste, formulation of matrices and characterization of waste forms” (T21027), and specific task “Melt Processed Crystalline Ceramic Waste Forms for Advanced Nuclear Fuel Cycles” (17208).

  19. Melt processed crystalline ceramic waste forms for advanced nuclear fuel cycles: CRP T21027 1813: Processing technologies for high level waste, formulation of matrices and characterization of waste forms, task 17208: Final report

    Energy Technology Data Exchange (ETDEWEB)

    Amoroso, J. W. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Marra, J. C. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2015-08-26

    A multi-phase ceramic waste form is being developed at the Savannah River National Laboratory (SRNL) for treatment of secondary waste streams generated by reprocessing commercial spent nuclear. The envisioned waste stream contains a mixture of transition, alkali, alkaline earth, and lanthanide metals. Ceramic waste forms are tailored (engineered) to incorporate waste components as part of their crystal structure based on knowledge from naturally found minerals containing radioactive and non-radioactive species similar to the radionuclides of concern in wastes from fuel reprocessing. The ability to tailor ceramics to mimic naturally occurring crystals substantiates the long term stability of such crystals (ceramics) over geologic timescales of interest for nuclear waste immobilization [1]. A durable multi-phase ceramic waste form tailored to incorporate all the waste components has the potential to broaden the available disposal options and thus minimize the storage and disposal costs associated with aqueous reprocessing. This report summarizes results from three years of work on the IAEA Coordinated Research Project on “Processing technologies for high level waste, formulation of matrices and characterization of waste forms” (T21027), and specific task “Melt Processed Crystalline Ceramic Waste Forms for Advanced Nuclear Fuel Cycles” (17208).

  20. Review of micromachining of ceramics by etching

    Institute of Scientific and Technical Information of China (English)

    H.T.TING; K.A.ABOU-EL-HOSSEIN; H.B.CHUA

    2009-01-01

    In the last two decades, there has been an enormous surge in interest in ceramic materials and, as a result, there have been significant advances in their development and applications. Their inherent properties, such as capability of operating at temperatures far above metals, high level of hardness and toughness, low coefficient of thermal expansion and high thermal conductivity rendered ceramics to be one of the leading engineering materials. Many research works have been conducted in the past few years on machining of advanced ceramics using different processing methods in order to obtain a better surface roughness, higher material removal rate and improved tool life. Micromachining using chemical etching is one of those methods that do not involve the problem of tool life and direct tool-work piece contact. However, only a few research works have been done on micromachining of ceramics using chemical etching. Hence, study of chemical machining of advanced ceramics is still needed as the process has found wide application in the industry because of its relative low operating costs. In this work, we summarize the recent progresses in machining of different types of advanced ceramics, material processing methods such as wet etching and dry etching, and finally the prospects for control of material removal rate and surface quality in the process of ceramic micromachining.

  1. Ceramic Matrix Composites .

    Directory of Open Access Journals (Sweden)

    J. Mukerji

    1993-10-01

    Full Text Available The present state of the knowledge of ceramic-matrix composites have been reviewed. The fracture toughness of present structural ceramics are not enough to permit design of high performance machines with ceramic parts. They also fail by catastrophic brittle fracture. It is generally believed that further improvement of fracture toughness is only possible by making composites of ceramics with ceramic fibre, particulate or platelets. Only ceramic-matrix composites capable of working above 1000 degree centigrade has been dealt with keeping reinforced plastics and metal-reinforced ceramics outside the purview. The author has discussed the basic mechanisms of toughening and fabrication of composites and the difficulties involved. Properties of available fibres and whiskers have been given. The best results obtained so far have been indicated. The limitations of improvement in properties of ceramic-matrix composites have been discussed.

  2. Ceramic Laser Materials

    Directory of Open Access Journals (Sweden)

    Guillermo Villalobos

    2012-02-01

    Full Text Available Ceramic laser materials have come a long way since the first demonstration of lasing in 1964. Improvements in powder synthesis and ceramic sintering as well as novel ideas have led to notable achievements. These include the first Nd:yttrium aluminum garnet (YAG ceramic laser in 1995, breaking the 1 KW mark in 2002 and then the remarkable demonstration of more than 100 KW output power from a YAG ceramic laser system in 2009. Additional developments have included highly doped microchip lasers, ultrashort pulse lasers, novel materials such as sesquioxides, fluoride ceramic lasers, selenide ceramic lasers in the 2 to 3 μm region, composite ceramic lasers for better thermal management, and single crystal lasers derived from polycrystalline ceramics. This paper highlights some of these notable achievements.

  3. Ceramic Laser Materials

    Science.gov (United States)

    Sanghera, Jasbinder; Kim, Woohong; Villalobos, Guillermo; Shaw, Brandon; Baker, Colin; Frantz, Jesse; Sadowski, Bryan; Aggarwal, Ishwar

    2012-01-01

    Ceramic laser materials have come a long way since the first demonstration of lasing in 1964. Improvements in powder synthesis and ceramic sintering as well as novel ideas have led to notable achievements. These include the first Nd:yttrium aluminum garnet (YAG) ceramic laser in 1995, breaking the 1 KW mark in 2002 and then the remarkable demonstration of more than 100 KW output power from a YAG ceramic laser system in 2009. Additional developments have included highly doped microchip lasers, ultrashort pulse lasers, novel materials such as sesquioxides, fluoride ceramic lasers, selenide ceramic lasers in the 2 to 3 μm region, composite ceramic lasers for better thermal management, and single crystal lasers derived from polycrystalline ceramics. This paper highlights some of these notable achievements. PMID:28817044

  4. Ceramic art in sculpture

    OpenAIRE

    Rokavec, Eva

    2014-01-01

    Diploma seminar speaks of ceramics as a field of artistic expression and not just as pottery craft. I presented short overview of developing ceramic sculpture and its changing role. Clay inspires design and touch more than other sculpture media. It starts as early as in prehistory. Although it sometimes seems that was sculptural ceramics neglected in art history overview, it was not so in actual praxis. There is a rich tradition of ceramics in the East and also in Europe during the renaissanc...

  5. Ceramic to metal seal

    Energy Technology Data Exchange (ETDEWEB)

    Snow, Gary S. (Albuquerque, NM); Wilcox, Paul D. (Albuquerque, NM)

    1976-01-01

    Providing a high strength, hermetic ceramic to metal seal by essentially heating a wire-like metal gasket and a ceramic member, which have been chemically cleaned, while simultaneously deforming from about 50 to 95 percent the metal gasket against the ceramic member at a temperature of about 30 to 75 percent of the melting temperature of the metal gasket.

  6. Light element ceramics

    OpenAIRE

    Rao, KJ; Varma, KBR; Raju, AR

    1988-01-01

    An overview of a few structually important light element ceramics is presented. Included in the overview are silicon nitide, sialon, aluminium nitride, boron carbide and silicon carbide. Methods of preparation, characterization and industrial applications of these ceramics are summarized. Mechanical properties, industrial production techniques and principal uses of these ceramics are emphasized.

  7. 81 FR 31234 - NESHAP for Brick and Structural Clay Products Manufacturing; and NESHAP for Clay Ceramics...

    Science.gov (United States)

    2016-05-18

    ... AGENCY NESHAP for Brick and Structural Clay Products Manufacturing; and NESHAP for Clay Ceramics... Brick and Structural Clay Products (BSCP) Manufacturing and the final NESHAP for Clay Ceramics... No. EPA-HQ-OAR-2013-0290 for Clay Ceramics Manufacturing. All documents in the dockets are listed...

  8. Preparation and Chiral Selectivity of BSA-Modified Ceramic Membrane

    Institute of Scientific and Technical Information of China (English)

    Cai Lian SU; Rong Ji DAI; Bin TONG; Yu Lin DENG

    2006-01-01

    An affinity-transport system, containing porous ceramic membranes bound with bovine serum albumin (BSA) was used for chiral separation of racemic tryptophan. The preparation of BSA modified ceramic membrane included three steps. Firstly, the membrane was modified with amino group using silanization with an amino silane. Secondly, the amino group modified membrane was bound with aldehyde group using gluteraldehyde. Finally, BSA was covalently bound on the surface of the ceramic membrane. Efficient separation of racemic tryptophan was carried out by performing permeation cell experiments, with BSA modified, porous ceramic membranes.

  9. Thin film ceramic thermocouples

    Science.gov (United States)

    Gregory, Otto (Inventor); Fralick, Gustave (Inventor); Wrbanek, John (Inventor); You, Tao (Inventor)

    2011-01-01

    A thin film ceramic thermocouple (10) having two ceramic thermocouple (12, 14) that are in contact with each other in at least on point to form a junction, and wherein each element was prepared in a different oxygen/nitrogen/argon plasma. Since each element is prepared under different plasma conditions, they have different electrical conductivity and different charge carrier concentration. The thin film thermocouple (10) can be transparent. A versatile ceramic sensor system having an RTD heat flux sensor can be combined with a thermocouple and a strain sensor to yield a multifunctional ceramic sensor array. The transparent ceramic temperature sensor that could ultimately be used for calibration of optical sensors.

  10. Forming of superplastic ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Lesuer, D.R.; Wadsworth, J.; Nieh, T.G.

    1994-05-01

    Superplasticity in ceramics has now advanced to the stage that technologically viable superplastic deformation processing can be performed. In this paper, examples of superplastic forming and diffusion bonding of ceramic components are given. Recent work in biaxial gas-pressure forming of several ceramics is provided. These include yttria-stabilized, tetragonal zirconia (YTZP), a 20% alumina/YTZP composite, and silicon. In addition, the concurrent superplastic forming and diffusion bonding of a hybrid ceramic-metal structure are presented. These forming processes offer technological advantages of greater dimensional control and increased variety and complexity of shapes than is possible with conventional ceramic shaping technology.

  11. Ceramic gas turbine shroud

    Science.gov (United States)

    Shi, Jun; Green, Kevin E.

    2014-07-22

    An example gas turbine engine shroud includes a first annular ceramic wall having an inner side for resisting high temperature turbine engine gasses and an outer side with a plurality of radial slots. A second annular metallic wall is positioned radially outwardly of and enclosing the first annular ceramic wall and has a plurality of tabs in communication with the slot of the first annular ceramic wall. The tabs of the second annular metallic wall and slots of the first annular ceramic wall are in communication such that the first annular ceramic wall and second annular metallic wall are affixed.

  12. Creep in ceramics

    CERN Document Server

    Pelleg, Joshua

    2017-01-01

    This textbook is one of its kind, since there are no other books on Creep in Ceramics. The book consist of two parts: A and B. In part A general knowledge of creep in ceramics is considered, while part B specifies creep in technologically important ceramics. Part B covers creep in oxide ceramics, carnides and nitrides. While covering all relevant information regarding raw materials and characterization of creep in ceramics, the book also summarizes most recent innovations and developments in this field as a result of extensive literature search.

  13. The friction and wear of ceramic/ceramic and ceramic/metal combinations in sliding contact

    Science.gov (United States)

    Sliney, Harold E.; Dellacorte, Christopher

    1994-01-01

    The tribological characteristics of ceramics sliding on ceramics are compared to those of ceramics sliding on a nickel-based turbine alloy. The friction and wear of oxide ceramics and silicon-based ceramics in air at temperatures from room ambient to 900 C (in a few cases to 1200 C) were measured for a hemispherically-tipped pin on a flat sliding contact geometry. In general, especially at high temperature, friction and wear were lower for ceramic/metal combinations than for ceramic/ceramic combinations. The better tribological performance for ceramic/metal combinations is attributed primarily to the lubricious nature of the oxidized surface of the metal.

  14. Development of Advanced Ceramic Manufacturing Technology

    Energy Technology Data Exchange (ETDEWEB)

    Pujari, V.K.

    2001-04-05

    Advanced structural ceramics are enabling materials for new transportation engine systems that have the potential for significantly reducing energy consumption and pollution in automobiles and heavy vehicles. Ceramic component reliability and performance have been demonstrated in previous U.S. DOE initiatives, but high manufacturing cost was recognized as a major barrier to commercialization. Norton Advanced Ceramics (NAC), a division of Saint-Gobain Industrial Ceramics, Inc. (SGIC), was selected to perform a major Advanced Ceramics Manufacturing Technology (ACMT) Program. The overall objectives of NAC's program were to design, develop, and demonstrate advanced manufacturing technology for the production of ceramic exhaust valves for diesel engines. The specific objectives were (1) to reduce the manufacturing cost by an order of magnitude, (2) to develop and demonstrate process capability and reproducibility, and (3) to validate ceramic valve performance, durability, and reliability. The program was divided into four major tasks: Component Design and Specification, Component Manufacturing Technology Development, Inspection and Testing, and Process Demonstration. A high-power diesel engine valve for the DDC Series 149 engine was chosen as the demonstration part for this program. This was determined to be an ideal component type to demonstrate cost-effective process enhancements, the beneficial impact of advanced ceramics on transportation systems, and near-term commercialization potential. The baseline valve material was NAC's NT451 SiAION. It was replaced, later in the program, by an alternate silicon nitride composition (NT551), which utilized a lower cost raw material and a simplified powder-processing approach. The material specifications were defined based on DDC's engine requirements, and the initial and final component design tasks were completed.

  15. Development of a high-reliability process technology for fabrication of ceramic components from nanoscale powders. Final report; Entwicklung einer fuer nanoskalige Pulver geeigneten Prozesstechnologie zur Herstellung keramischer Bauteile mit hoher Zuverlaessigkeit. Abschlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Nonninger, R.; Aslan, M.; Binkle, O.

    1999-07-01

    Incorporation of nanoscale ceramic particles in a ceramic matrix results in interesting new materials. The 4 composite systems Al{sub 2}O{sub 3}/-TiN, Al{sub 2}O{sub 3}/n-Tac, Si{sub 3}N{sub 4}/n-TiN, WC/TiN were prepared and investigated. Homogeneous ceramic bodies were produced by chemical surface modification which were then processed into high-density composite ceramics by hot pressing and pressureless compacting. In spite of the homogeneous distribution of the nanoscale secondary phase in the matrix material, the properties of the new materials fell short of expectations. [German] Durch den Einbau nanoskaliger Keramikpartikel in keramische Matrix-Werkstoffe koennen Keramik-Keramik-Nanokomposite hergestellt werden, deren Werkstoffpotential von grossem Interesse ist. Im Rahmen des Projektes wurden die 4 Kompositsysteme Al{sub 2}O{sub 3}/-TiN, Al{sub 2}O{sub 3}/n-TaC, Si{sub 3}N{sub 4}/n-TiN, WC/TiN ueber nasschemische Verarbeitungstechniken hergestellt und untersucht. Durch chemische Oberflaechenmodifizierung konnten auf nasschemischem Wege homogene keramische Gruenkoerper hergestellt werden, die durch Heisspressen und druckloses Verdichten zu dichten Kompositkeramiken fuehrten. Trotz homogener Verteilung der nanoskaligen Sekundaerphase im Matrixmaterial blieben die ermittelten Eigenschaften hinter den Erwartungen zurueck. (orig.)

  16. Analyses of fine paste ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Sabloff, J A [ed.

    1980-01-01

    Four chapters are included: history of Brookhaven fine paste ceramics project, chemical and mathematical procedures employed in Mayan fine paste ceramics project, and compositional and archaeological perspectives on the Mayan fine paste ceramics. (DLC)

  17. Ceramic laser materials

    Science.gov (United States)

    Ikesue, Akio; Aung, Yan Lin

    2008-12-01

    The word 'ceramics' is derived from the Greek keramos, meaning pottery and porcelain. The opaque and translucent cement and clay often used in tableware are not appropriate for optical applications because of the high content of optical scattering sources, that is, defects. Recently, scientists have shown that by eliminating the defects, a new, refined ceramic material - polycrystalline ceramic - can be produced. This advanced ceramic material offers practical laser generation and is anticipated to be a highly attractive alternative to conventional glass and single-crystal laser technologies in the future. Here we review the history of the development of ceramic lasers, the principle of laser generation based on this material, some typical results achieved with ceramic lasers so far, and discuss the potential future outlook for the field.

  18. Antibacterial ceramic for sandbox. Sunabayo kokin ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Yamamoto, K. (Ishizuka Glass Co. Ltd. Nagoya (Japan))

    1993-10-01

    Sands in sandboxes in parks have been called into question of being contaminated by colon bacilli and spawns from ascarides. This paper introduces an antibacterial ceramic for sandbox developed as a new material effective to help reduce the contamination. The ceramic uses natural sand as the main raw material, which is added with borax and silver to contain silver ions that have bacteria and fungus resistance and deodorizing effect. The ceramic has an average grain size ranging from 0.5 mm to 0.7 mm, and is so devised as to match specific gravity, grain size and shape of the sand, hence no separation and segregation can occur. The result of weatherability and antibacterial strength tests on sand for a sandbox mixed with the ceramic at 1% suggests that its efficacy lasts for about three years. Its actual use is under observation. Its efficacy has been verified in a test that measures a survival factor of spawns from dog ascardides contacted with aqueous solution containing the ceramic at 1%. Safety and sanitation tests have proved the ceramic a highly safe product that conforms to the food sanitation law. 5 refs., 3 figs., 3 tabs.

  19. Continuous Fiber Ceramic Composites

    Energy Technology Data Exchange (ETDEWEB)

    None

    2002-09-01

    Fiber-reinforced ceramic composites demonstrate the high-temperature stability of ceramics--with an increased fracture toughness resulting from the fiber reinforcement of the composite. The material optimization performed under the continuous fiber ceramic composites (CFCC) included a series of systematic optimizations. The overall goals were to define the processing window, to increase the robustinous of the process, to increase process yield while reducing costs, and to define the complexity of parts that could be fabricated.

  20. Defect production in ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Zinkle, S.J. [Oak Ridge National Lab., TN (United States); Kinoshita, C. [Kyushu Univ. (Japan)

    1997-08-01

    A review is given of several important defect production and accumulation parameters for irradiated ceramics. Materials covered in this review include alumina, magnesia, spinel silicon carbide, silicon nitride, aluminum nitride and diamond. Whereas threshold displacement energies for many ceramics are known within a reasonable level of uncertainty (with notable exceptions being AIN and Si{sub 3}N{sub 4}), relatively little information exists on the equally important parameters of surviving defect fraction (defect production efficiency) and point defect migration energies for most ceramics. Very little fundamental displacement damage information is available for nitride ceramics. The role of subthreshold irradiation on defect migration and microstructural evolution is also briefly discussed.

  1. Ceramic Technology Project

    Energy Technology Data Exchange (ETDEWEB)

    1992-03-01

    The Ceramic Technology Project was developed by the USDOE Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the USDOE and NASA advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. These programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. A five-year project plan was developed with extensive input from private industry. In July 1990 the original plan was updated through the estimated completion of development in 1993. The objective is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities.

  2. Manufacturing of superconductive silver/ceramic composites

    DEFF Research Database (Denmark)

    Seifi, Behrouz; Bech, Jakob Ilsted; Eriksen, Morten

    2000-01-01

    Manufacturing of superconducting metal/ceramic composites is a rather new discipline within materials forming processes. High Temperature SuperConductors, HTSC, are manufactured applying the Oxide-Powder-In-Tube process, OPIT. A ceramic powder containing lead, calcium, bismuth, strontium...... and current leading properties of the final superconducting fibres. The present work describes studies on alternative packing geometries and process parameters in the flat rolling operations. The aim is to obtain homogenous filaments with advantageous geometry and good texture while avoiding potential defects...

  3. Development of a slightly cooled ceramic guide blade of the first turbine stage. Part-project 2.4.2.1. Final report; Entwicklung einer schwach gekuehlten keramischen Leitschaufel der ersten Turbinenstufe. Teilprojekt 2.4.2.1. Abschlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Wittig, S.; Schulz, A.; Gutmann, C.; Dilzer, M.

    1997-12-31

    The example of a highly loaded gas turbine guide blade is presented in order to outline the potential of optimisation of the available numerical methods in the field of ceramic materials. Starting from a structure-mechanical component analysis using the FE method, the temperature and stress distribution in the component is defined. The failure probability of a component can then be assessed in consideration of the calculated component stress using the fracture statistics processor CERITS, which was developed at the Department of Turbomachinery. Longer life of ceramic components necessitates the shaving of stress peaks, which in ceramic materials cannot be reduced by plastic deformation. Component stresses can be reduced by reducing the thermal stresses induced by temperature gradients. An analysis of the ceramic shell structure resulted in the following design guidelines for components under high thermal stress: (a) homogeneisation of the temperature distribution inside the component, (b) compensation of thermal stresses, (c) adaptation of stiffness. (orig./MM) [Deutsch] Im Rahmen dieses Vorhabens soll, am Beispiel der hochbelasteten Gasturbinen-Leitschaufel aufgezeigt werden, welches Potential die durch derzeit verfuegbare numerische Verfahren gegebenen Optimierungsmoeglichkeiten fuer die Keramikanwendung darstellen. Ausgehend von einer strukturmechanischen Bauteilanalyse mit der FE-Methode kann eine Ermittlung und Bewertung der Temperatur- und Spannungsverteilung im Bauteil vorgenommen werden. Mit dem am Institut fuer Thermische Stroemungsmaschinen entwickelten Bruchstatistikprozessor CERITS kann unter Einbezug der zuvor berechneten Spannungsbelastung des Bauteils eine Bestimmung der Bauteilausfallwahrscheinlichkeit erfolgen. Das angestrebte Ziel einer keramischen Komponente mit einer ausreichenden Lebensdauer kann nur erreicht werden, wenn Spannungsspitzen, die von keramischen Werkstoffen nicht durch plastische Deformation reduziert werden koennen, vermieden

  4. Industrial Ceramics: Secondary Schools.

    Science.gov (United States)

    New York City Board of Education, Brooklyn, NY. Bureau of Curriculum Development.

    The expanding use of ceramic products in today's world can be seen in the areas of communications, construction, aerospace, textiles, metallurgy, atomic energy, and electronics. The demands of science have brought ceramics from an art to an industry using mass production and automated processes which requires the services of great numbers as the…

  5. Verification of ceramic structures

    NARCIS (Netherlands)

    Behar-Lafenetre, S.; Cornillon, L.; Rancurel, M.; Graaf, D. de; Hartmann, P.; Coe, G.; Laine, B.

    2012-01-01

    In the framework of the "Mechanical Design and Verification Methodologies for Ceramic Structures" contract [1] awarded by ESA, Thales Alenia Space has investigated literature and practices in affiliated industries to propose a methodological guideline for verification of ceramic spacecraft and instr

  6. Design of LTCC-based Ceramic Structure for Chemical Microreactor

    Directory of Open Access Journals (Sweden)

    D. Belavic

    2012-04-01

    Full Text Available The design of ceramic chemical microreactor for the production of hydrogen needed in portable polymer-electrolyte membrane (PEM fuel cells is presented. The microreactor was developed for the steam reforming of liquid fuels with water into hydrogen. The complex three-dimensional ceramic structure of the microreactor includes evaporator(s, mixer(s, reformer and combustor. Low-temperature co-fired ceramic (LTCC technology was used to fabricate the ceramic structures with buried cavities and channels, and thick-film technology was used to make electrical heaters, temperature sensors and pressure sensors. The final 3D ceramic structure consists of 45 LTCC tapes. The dimensions of the structure are 75 × 41 × 9 mm3 and the weight is about 73 g.

  7. Fundamental alloy design of oxide ceramics and their composites

    Energy Technology Data Exchange (ETDEWEB)

    Chen, I.W.

    1992-01-01

    The main research was on microstructural development of oxide ceramics. Projects were completed and the publications given. Abstracts are given on: Reactive CeO[sub 2]powders by homogeneous precipitation, SiC whisker-reinforced lithium aluminosilicate composite, solute drag on grain boundary in ionic solids (space charge effect), in-situ alumina/aluminate platelet composites, exaggerated texture and grain growth of superplastic silicon nitride (SiAlON), hot extrusion of ceramics, control of grain boundary pinning in Al[sub 2]O[sub 3]/ZrO[sub 2] composites with Ce[sup 3+]/Ce[sup 4+] doping, superplastic forming of ceramic composites, computer simulation of final stage sintering (model, kinetics, microstructure, effect of initial pore size), development of superplastic structural ceramics, and superplastic flow of two-phase ceramics containing rigid inclusions (zirconia/mullite composites). A proposed research program is outlined: materials, solute drag, densification and coarsening, and grain boundary electrical behavior.

  8. Ceramics As Materials Of Construction

    OpenAIRE

    Zaki, A.; Eteiba, M. B.; Abdelmonem, N.M.

    1988-01-01

    This paper attempts to review the limitations for using the important ceramics in contact with corrosive media. Different types of ceramics are included. Corrosion properties of ceramics and their electrical properties are mentioned. Recommendations are suggested for using ceramics in different media.

  9. Phosphate Ca{sub 1/4}Sr{sub 1/4}Zr{sub 2}(PO{sub 4}){sub 3} of the NaZr{sub 2}(PO{sub 4}){sub 3} structure type: Synthesis of a dense ceramic material and its radiation testing

    Energy Technology Data Exchange (ETDEWEB)

    Orlova, A.I., E-mail: albina.orlova@inbox.ru [N.I. Lobachevsky State University of Nizhny Novgorod, Gagarina Ave. 23, 603950 Nizhny Novgorod (Russian Federation); Volgutov, V.Yu.; Mikhailov, D.A.; Bykov, D.M. [N.I. Lobachevsky State University of Nizhny Novgorod, Gagarina Ave. 23, 603950 Nizhny Novgorod (Russian Federation); Skuratov, V.A. [Joint Institute for Nuclear Research, Joliot-Curie St. 6, 141980 Dubna (Russian Federation); Chuvil’deev, V.N.; Nokhrin, A.V.; Boldin, M.S.; Sakharov, N.V. [Physico-Technical Research Institute of the State University of Nizhny Novgorod, Gagarina Ave. 23, b. 3, 603950 Nizhny Novgorod (Russian Federation)

    2014-03-15

    Highlights: •High density ceramics with NZP structure were prepared by Spark Plasma Sintering. •Ceramic materials were irradiated in cyclotron by Xe ions with fluences 6 × 10{sup 10} to 1 × 10{sup 13} ions/cm{sup 2}. •The conditions of transformation from metamict to crystalline state have been found. -- Abstract: The powder of phosphate Ca{sub 1/4}Sr{sub 1/4}Zr{sub 2}(PO{sub 4}){sub 3} was synthesized by sol–gel processes in the presence of citric acid and ethylene glycol. Ceramic samples were prepared from this powder by Spark Plasma Sintering (SPS), their relative densities were found to be 99.5 ± 0.3% after the isothermal treatment at 860 °S for 3 min. Sintered disc-shaped ceramic samples (d = 10 mm, h = 4 mm) were bombarded at 300 K by 167 MeV Xe{sup 26+} ions with fluences ranging from 6 ⋅ 10{sup 10} to 1 ⋅ 10{sup 13} ions/cm{sup 2}. It was found that exposure to the highest fluence (10{sup 13} ion/cm{sup 2}) led to a complete amorphization of the irradiated layer. The observed phase transition is ascribed to the formation of amorphous latent tracks via dense electronic excitations. Postradiation heat treatment revealed that the transformation from metamict to crystalline form took place after annealing at T = 200, 300, 400, 500, 600 and 800 °S and t = 3, 13, 11, 5, 17 and 15 h, respectively.

  10. Sol-gel applications for ceramic membrane preparation

    Science.gov (United States)

    Erdem, I.

    2017-02-01

    Ceramic membranes possessing superior properties compared to polymeric membranes are more durable under severe working conditions and therefore their service life is longer. The ceramic membranes are composed of some layers. The support is the layer composed of coarser ceramic structure and responsible for mechanical durability under filtration pressure and it is prepared by consolidation of ceramic powders. The top layer is composed of a finer ceramic micro-structure mainly responsible for the separation of components present in the fluid to be filtered and sol-gel method is a versatile tool to prepare such a tailor-made ceramic filtration structure with finer pores. Depending on the type of filtration (e.g. micro-filtration, ultra-filtration, nano-filtration) aiming separation of components with different sizes, sols with different particulate sizes should be prepared and consolidated with varying precursors and preparation conditions. The coating of sol on the support layer and heat treatment application to have a stable ceramic micro-structure are also important steps determining the final properties of the top layer. Sol-gel method with various controllable parameters (e.g. precursor type, sol formation kinetics, heat treatment conditions) is a practical tool for the preparation of top layers of ceramic composite membranes with desired physicochemical properties.

  11. High pressure ceramic joint

    Science.gov (United States)

    Ward, Michael E.; Harkins, Bruce D.

    1993-01-01

    Many recuperators have components which react to corrosive gases and are used in applications where the donor fluid includes highly corrosive gases. These recuperators have suffered reduced life, increased service or maintenance, and resulted in increased cost. The present joint when used with recuperators increases the use of ceramic components which do not react to highly corrosive gases. Thus, the present joint used with the present recuperator increases the life, reduces the service and maintenance, and reduces the increased cost associated with corrosive action of components used to manufacture recuperators. The present joint is comprised of a first ceramic member, a second ceramic member, a mechanical locking device having a groove defined in one of the first ceramic member and the second ceramic member. The joint and the mechanical locking device is further comprised of a refractory material disposed in the groove and contacting the first ceramic member and the second ceramic member. The present joint mechanically provides a high strength load bearing joint having good thermal cycling characteristics, good resistance to a corrosive environment and good steady state strength at elevated temperatures.

  12. Storing Waste in Ceramic

    Energy Technology Data Exchange (ETDEWEB)

    Bourcier, W L; Sickafus, K

    2004-07-20

    form is designed, the atomic environment of the radionuclides is chosen to maximize chemical durability. Elements such as zirconium and phosphorus can be included in the waste form that react with and make some radionuclides less soluble and therefore less likely to be released. The long-term performance assessment of radionuclide containment requires the development of models for each part of the barrier system. It is almost certainly easier to model the corrosion and alteration of waste forms than it is to develop coupled hydrologic, chemical, and geophysical models of radionuclide transport away from a repository. Therefore, much time and effort has been spent optimizing the chemical durability of both glass and ceramic waste forms for radionuclide containment. This has not been an easy task. Three problems in particular posed the greatest challenges. The first is that radionuclides decay, transmuting into daughter elements that may have different chemical properties. These new elements might degrade the existing mineral by making it unstable. A good waste form that works well for uranium may work poorly for lead, its final decay product. The second problem is that the radioactive decay itself damages the solid over time. Radioactive decay is an energetic process in which ejected particles and the recoiling nucleus disrupt the surrounding atoms. A single alpha-decay event can displace thousands of atoms in the surrounding volume. We know from laboratory measurements that radionuclides are more easily released from radiation-damaged structures than from materials that do not sustain radiation damage. The third problem is that radioactive waste, particularly the high level waste from reprocessing of spent nuclear fuel to extract plutonium and uranium, contains a variety of elements with widely varying chemistry. The waste form must incorporate the radionuclides, as well as non-radioactive elements such as silicon and sodium that are present in the waste stream as a

  13. The APS ceramic chambers

    Energy Technology Data Exchange (ETDEWEB)

    Milton, S.; Warner, D.

    1994-07-01

    Ceramics chambers are used in the Advanced Photon Source (APS) machines at the locations of the pulsed kicker and bumper magnets. The ceramic will be coated internally with a resistive paste. The resistance is chosen to allow the low frequency pulsed magnet field to penetrate but not the high frequency components of the circulating beam. Another design goal was to keep the power density experienced by the resistive coating to a minimum. These ceramics, their associated hardware, the coating process, and our recent experiences with them are described.

  14. High-Temperature Ceramic Matrix Composite with High Corrosion Resistance

    Science.gov (United States)

    2010-06-02

    size after load increase. Fig. 2.12. Coefficients α, β and γ of TiN–AlN ceramics (a) and of hard alloys (b) in dependence on relative crack length...P286 – FINAL REPORT PAGE 12 02-Jun-10 1. Introduction Ceramic borides, such as hafnium diboride (HfB2) and zirconium diboride (ZrB2...of α, β and γ, carried out for technically important ceramics and hard alloys , showed that the increase of relative crack length c/a corresponds to a

  15. Sol-gel layers for ceramic microsystems application

    Science.gov (United States)

    Czok, Mateusz; Golonka, Leszek

    2016-11-01

    This paper describes research on sol-gel solutions preparation process. Utilize of a sol-gel layers in the LTCC technology for reduction of surface roughness and influence on the ceramics properties is examined and described. The influence of sol-gel layer on possible sedimentation of dyes or biological substances in channels, mixers or chambers of ceramic microfluidic structures was investigated. Moreover, properties of sol-gel coated surfaces have been precisely examined and described. Finally, positive results of conducted experiments made it possible to design and manufacture a simple microfluidic ceramic structure, with embedded protective layer of sol-gel, for fluorescence measurements.

  16. Advanced Ceramics Property Measurements

    Science.gov (United States)

    Salem, Jonathan; Helfinstine, John; Quinn, George; Gonczy, Stephen

    2013-01-01

    Mechanical and physical properties of ceramic bodies can be difficult to measure correctly unless the proper techniques are used. The Advanced Ceramics Committee of ASTM, C-28, has developed dozens of consensus test standards and practices to measure various properties of a ceramic monolith, composite, or coating. The standards give the "what, how, how not, and why" for measurement of many mechanical, physical, thermal, and performance properties. Using these standards will provide accurate, reliable, and complete data for rigorous comparisons with other test results from your test lab, or another. The C-28 Committee has involved academics, producers, and users of ceramics to write and continually update more than 45 standards since the committee's inception in 1986. Included in this poster is a pictogram of the C-28 standards and information on how to obtain individual copies with full details or the complete collection of standards in one volume.

  17. Ceramic fiber filter technology

    Energy Technology Data Exchange (ETDEWEB)

    Holmes, B.L.; Janney, M.A.

    1996-06-01

    Fibrous filters have been used for centuries to protect individuals from dust, disease, smoke, and other gases or particulates. In the 1970s and 1980s ceramic filters were developed for filtration of hot exhaust gases from diesel engines. Tubular, or candle, filters have been made to remove particles from gases in pressurized fluidized-bed combustion and gasification-combined-cycle power plants. Very efficient filtration is necessary in power plants to protect the turbine blades. The limited lifespan of ceramic candle filters has been a major obstacle in their development. The present work is focused on forming fibrous ceramic filters using a papermaking technique. These filters are highly porous and therefore very lightweight. The papermaking process consists of filtering a slurry of ceramic fibers through a steel screen to form paper. Papermaking and the selection of materials will be discussed, as well as preliminary results describing the geometry of papers and relative strengths.

  18. Making Ceramic Cameras

    Science.gov (United States)

    Squibb, Matt

    2009-01-01

    This article describes how to make a clay camera. This idea of creating functional cameras from clay allows students to experience ceramics, photography, and painting all in one unit. (Contains 1 resource and 3 online resources.)

  19. Making Ceramic Cameras

    Science.gov (United States)

    Squibb, Matt

    2009-01-01

    This article describes how to make a clay camera. This idea of creating functional cameras from clay allows students to experience ceramics, photography, and painting all in one unit. (Contains 1 resource and 3 online resources.)

  20. OXYGEN TRANSPORT CERAMIC MEMBRANES

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Sukumar Bandopadhyay; Dr. Nagendra Nagabhushana

    2000-07-01

    This is the fourth quarterly report on a new study to develop a ceramic membrane/metal joint. The first experiments using the La-Sr-Fe-O ceramic are reported. Some of the analysis performed on the samples obtained are commented upon. A set of experiments to characterize the mechanical strength and thermal fatigue properties of the joints has been designed and begun. Finite element models of joints used to model residual stresses are described.

  1. Degradability of dental ceramics.

    Science.gov (United States)

    Anusavice, K J

    1992-09-01

    The degradation of dental ceramics generally occurs because of mechanical forces or chemical attack. The possible physiological side-effects of ceramics are their tendency to abrade opposing dental structures, the emission of radiation from radioactive components, the roughening of their surfaces by chemical attack with a corresponding increase in plaque retention, and the release of potentially unsafe concentrations of elements as a result of abrasion and dissolution. The chemical durability of dental ceramics is excellent. With the exception of the excessive exposure to acidulated fluoride, ammonium bifluoride, or hydrofluoric acid, there is little risk of surface degradation of virtually all current dental ceramics. Extensive exposure to acidulated fluoride is a possible problem for individuals with head and/or neck cancer who have received large doses of radiation. Such fluoride treatment is necessary to minimize tooth demineralization when saliva flow rates have been reduced because of radiation exposure to salivary glands. Porcelain surface stains are also lost occasionally when abraded by prophylaxis pastes and/or acidulated fluoride. In each case, the solutes are usually not ingested. Further research that uses standardized testing procedures is needed on the chemical durability of dental ceramics. Accelerated durability tests are desirable to minimize the time required for such measurements. The influence of chemical durability on surface roughness and the subsequent effect of roughness on wear of the ceramic restorations as well as of opposing structures should also be explored on a standardized basis.

  2. Ceramic catalyst materials

    Energy Technology Data Exchange (ETDEWEB)

    Sault, A.G.; Gardner, T.J. [Sandia National Laboratories, Albuquerque, NM (United States); Hanprasopwattanna, A.; Reardon, J.; Datye, A.K. [Univ. of New Mexico, Albuquerque, NM (United States)

    1995-08-01

    Hydrous titanium oxide (HTO) ion-exchange materials show great potential as ceramic catalyst supports due to an inherently high ion-exchange capacity which allows facile loading of catalytically active transition metal ions, and an ability to be cast as thin films on virtually any substrate. By coating titania and HTO materials onto inexpensive, high surface area substrates such as silica and alumina, the economics of using these materials is greatly improved, particularly for the HTO materials, which are substantially more expensive in the bulk form than other oxide supports. In addition, the development of thin film forms of these materials allows the catalytic and mechanical properties of the final catalyst formulation to be separately engineered. In order to fully realize the potential of thin film forms of titania and HTO, improved methods for the deposition and characterization of titania and HTO films on high surface area substrates are being developed. By varying deposition procedures, titania film thickness and substrate coverage can be varied from the submonolayer range to multilayer thicknesses on both silica and alumina. HTO films can also be formed, but the quality and reproducibility of these films is not nearly as good as for pure titania films. The films are characterized using a combination of isopropanol dehydration rate measurements, point of zero charge (PZC) measurements, BET surface area, transmission electron microscopy (TEM), and elemental analysis. In order to assess the effects of changes in film morphology on catalytic activity, the films are being loaded with MoO{sub 3} using either incipient wetness impregnation or ion-exchange of heptamolybdate anions followed by calcining. The MoO{sub 3} is then sulfided to form MOS{sub 2}, and tested for catalytic activity using pyrene hydrogenation and dibenzothiophene (DBT) desulfurization, model reactions that simulate reactions occurring during coal liquefaction.

  3. Clinical application of bio ceramics

    Science.gov (United States)

    Anu, Sharma; Gayatri, Sharma

    2016-05-01

    Ceramics are the inorganic crystalline material. These are used in various field such as biomedical, electrical, electronics, aerospace, automotive and optical etc. Bio ceramics are the one of the most active areas of research. Bio ceramics are the ceramics which are biocompatible. The unique properties of bio ceramics make them an attractive option for medical applications and offer some potential advantages over other materials. During the past three decades, a number of major advances have been made in the field of bio ceramics. This review focuses on the use of these materials in variety of clinical scenarios.

  4. FIB/SEM and SEM/EDS microstructural analysis of metal-ceramic and zirconia-ceramic interfaces.

    Science.gov (United States)

    Massimi, F; Merlati, G; Sebastiani, M; Battaini, P; Menghini, P; Bemporad, E

    2012-01-10

    Recently introduced FIB/SEM analysis in microscopy seems to provide a high-resolution characterization of the samples by 3D (FIB) cross-sectioning and (SEM) high resolution imaging. The aim of this study was to apply the FIB/SEM and SEM/EDS analysis to the interfaces of a metal-ceramic vs. two zirconia-ceramic systems. Plate samples of three different prosthetic systems were prepared in the dental lab following the manufacturers' instructions, where metal-ceramic was the result of a ceramic veneering (porcelain-fused-to-metal) and the two zirconia-ceramic systems were produced by the dedicated CAD-CAM procedures of the zirconia cores (both with final sintering) and then veneered by layered or heat pressed ceramics. In a FIB/SEM equipment (also called DualBeam), a thin layer of platinum (1 μm) was deposited on samples surface crossing the interfaces, in order to protect them during milling. Then, increasingly deeper trenches were milled by a focused ion beam, first using a relatively higher and later using a lower ion current (from 9 nA to 0.28 nA, 30KV). Finally, FEG-SEM (5KV) micrographs (1000-50,000X) were acquired. In a SEM the analysis of the morphology and internal microstructure was performed by 13KV secondary and backscattered electrons signals (in all the samples). The compositional maps were then performed by EDS probe only in the metal-ceramic system (20kV). Despite the presence of many voids in all the ceramic layers, it was possible to identify: (1) the grain structures of the metallic and zirconia substrates, (2) the thin oxide layer at the metal-ceramic interface and its interactions with the first ceramic layer (wash technique), (3) the roughness of the two different zirconia cores and their interactions with the ceramic interface, where the presence of zirconia grains in the ceramic layer was reported in two system possibly due to sandblasting before ceramic firing.

  5. Advanced manufacturing of ceramics for biomedical applications: Subjection methods for biocompatible materials

    OpenAIRE

    Minguella Canela, Joaquim; Cuiñas, D; Uceda, Roger; Rodríguez, J. V.; Vivancos Calvet, Joan

    2013-01-01

    The continuously growing utilization of ceramic compounds in the field of medicine, industry and aerospace, among others, imply a high degree of specialization in terms of the material properties and functionalization due to the diversity of the requirements of the ceramic parts. The necessity of lightweight final parts with suitable surface properties oriented to biomedic applications demands innovative ceramic compounds whose machining is, in many cases, considerably difficult due to the fr...

  6. Mid-term results of the BIOLOX delta ceramic-on-ceramic total hip arthroplasty.

    Science.gov (United States)

    Lee, Y K; Ha, Y C; Yoo, J-I; Jo, W L; Kim, K-C; Koo, K H

    2017-06-01

    We conducted a prospective study of a delta ceramic total hip arthroplasty (THA) to determine the rate of ceramic fracture, to characterise post-operative noise, and to evaluate the mid-term results and survivorship. Between March 2009 and March 2011, 274 patients (310 hips) underwent cementless THA using a delta ceramic femoral head and liner. At each follow-up, clinical and radiological outcomes were recorded. A Kaplan-Meier analysis was undertaken to estimate survival. Four patients (four hips) died and 18 patients (20 hips) were lost to follow-up within five years. The remaining 252 patients (286 hips) were followed for a mean of 66.5 months (60 to 84). There were 144 men (166 hips) and 108 women (120 hips) with a mean age of 49.7 years (16 to 83) at surgery. The mean pre-operative Harris Hip Score of 47.1 points improved to 93.8 points at final follow-up. Six patients reported squeaking in seven hips; however, none were audible. Radiolucent lines involving Gruen zones one and/or seven were seen in 52 hips (18.2%). No hip had detectable wear, focal osteolysis or signs of loosening. One hip was revised because of fracture of the ceramic liner, which occurred due to an undetected malseating of the ceramic liner at the time of surgery. One hip was revised for a periprosthetic fracture of the femur, and one hip was treated for periprosthetic joint infection. The six-year survivorship with re-operation for any reason as the endpoint was 99.0% (95% confidence interval 97.8% to 100%). The rate of delta ceramic fracture was 0.3% (one of 286). While ceramic head fracture was dominant in previous ceramic-on-ceramic THA, fracture of the delta ceramic liner due to malseating is a concern. Cite this article: Bone Joint J 2017;99-B:741-8. ©2017 The British Editorial Society of Bone & Joint Surgery.

  7. Characterization of ceramics used in mass ceramic industry Goianinha/RN; Caracterizacao de massa ceramica utilizada em industria ceramica de Goianinha/RN

    Energy Technology Data Exchange (ETDEWEB)

    Sales Junior, J.C.C.; Nascimento, R.M. do; Andrade, J.C.S.; Saldanha, K.M., E-mail: jccalado@gmail.com [Universidade Federal do Rio Grande do Norte (UFRN), Natal, RN (Brazil); Dutra, R.P.S. [Universidade Federal da Paraiba (UFPB), PB (Brazil). Laboratorio de Materiais Ceramicos

    2011-07-01

    The preparation of the the ceramic mass is one of the most important steps in the manufacture of ceramic products, since the characteristics of the raw materials used, and the proportions that they are added, directly influence the final properties of ceramic products and the operational conditions of processing. The objective of this paper is to present the results of the characterization of a ceramic mass used in the manufacture of sealing blocks by a red ceramic industry of the city of Goianinha / RN. We analyzed the chemical and mineralogical composition; thermogravimetric and differential thermal analysis; granulometric analysis; evaluation of plasticity; and determining the technological properties of specimens used in test firing at 700, 900 and 1100 ° C. The results show that the ceramic body studied has characteristics that allow use in the manufacture of sealing blocks when burned at a temperature of 900 ° C. (author)

  8. Glass and glass-ceramic photonic systems

    Science.gov (United States)

    Zur, Lidia; Thi Ngoc Tran, Lam; Meneghetti, Marcello; Varas, Stefano; Armellini, Cristina; Ristic, Davor; Chiasera, Alessandro; Scotognella, Francesco; Pelli, Stefano; Nunzi Conti, Gualtiero; Boulard, Brigitte; Zonta, Daniele; Dorosz, Dominik; Lukowiak, Anna; Righini, Giancarlo C.; Ramponi, Roberta; Ferrari, Maurizio

    2017-02-01

    The development of optically confined structure is a major topic in both basic and applied physics not solely ICT oriented but also concerning lighting, laser, sensing, energy, environment, biological and medical sciences, and quantum optics. Glasses and glass-ceramics activated by rare earth ions are the bricks of such structures. Glass-ceramics are nanocomposite systems that exhibit specific morphologic, structural and spectroscopic properties allowing developing new physical concepts, for instance the mechanism related to the transparency, as well as novel photonic devices based on the enhancement of the luminescence. The dependence of the final product on the specific parent glass and on the fabrication protocol still remain an important task of the research in material science. Looking to application, the enhanced spectroscopic properties typical of glass ceramic in respect to those of the amorphous structures constitute an important point for the development of integrated optics devices, including optical amplifiers, monolithic waveguide laser, novel sensors, coating of spherical microresonators, and up and down converters. This paper presents some results obtained by our consortium regarding glass-based photonics systems. We will comment the energy transfer mechanism in transparent glass ceramics taking as examples the up and down conversion systems and the role of SnO2 nanocrystals as sensitizers. Coating of spherical resonators by glass ceramics, 1D-Photonic Crystals for luminescence enhancement, laser action and disordered 1-D photonic structures will be also discussed. Finally, RF-Sputtered rare earth doped P2O5- SiO2-Al2O3-Na2O-Er2O3 planar waveguides, will be presented.

  9. Co-extrusion of piezoelectric ceramic fibres

    OpenAIRE

    Ismael Michen, Marina

    2011-01-01

    The present work successfully developed a methodology for fabricating lead zirconate titanate [PZT] thin solid- and hollow-fibres by the thermoplastic co-extrusion process. The whole process chain, that includes: a) compounding, involving the mixing of ceramic powder with a thermoplastic binder, b) rheological characterizations, c) preform composite fabrication followed by co-extrusion, d) debinding and, finally, e) sintering of the body to near full density, is systematical...

  10. [Ceramic-on-ceramic bearings in total hip arthroplasty (THA)].

    Science.gov (United States)

    Sentürk, U; Perka, C

    2015-04-01

    The main reason for total hip arthroplasty (THA) revision is the wear-related aseptic loosening. Younger and active patients after total joint replacement create high demands, in particular, on the bearings. The progress, especially for alumina ceramic-on-ceramic bearings and mixed ceramics have solved many problems of the past and lead to good in vitro results. Modern ceramics (alumina or mixed ceramics containing alumina) are extremely hard, scratch-resistant, biocompatible, offer a low coefficient of friction, superior lubrication and have the lowest wear rates in comparison to all other bearings in THA. The disadvantage of ceramic is the risk of material failure, i.e., of ceramic fracture. The new generation of mixed ceramics (delta ceramic), has reduced the risk of head fractures to 0.03-0.05 %, but the risk for liner fractures remains unchanged at about 0.02 %. Assuming a non-impinging component implantation, ceramic-on-ceramic bearings have substantial advantages over all other bearings in THA. Due to the superior hardness, ceramic bearings produce less third body wear and are virtually impervious to damage from instruments during the implantation process. A specific complication for ceramic-on-ceramic bearings is "squeaking". The high rate of reported squeaking (0.45 to 10.7 %) highlights the importance of precise implant positioning and the stem and patient selection. With precise implant positioning this problem is rare with many implant designs and without clinical relevance. The improved tribology and the presumable resulting implant longevity make ceramic-on-ceramic the bearing of choice for young and active patients. Georg Thieme Verlag KG Stuttgart · New York.

  11. Testing method for ceramic armor and bare ceramic tiles

    NARCIS (Netherlands)

    Carton, E.P.; Roebroeks, G.H.J.J.

    2014-01-01

    TNO has developed an alternative, more configuration independent ceramic test method than the standard Depth-of-Penetration test method. In this test ceramic tiles and ceramic based armor are evaluated as target without a semi-infinite backing layer. An energy approach is chosen to evaluate and rank

  12. Testing method for ceramic armour and bare ceramic tiles

    NARCIS (Netherlands)

    Carton, E.P.; Roebroeks, G.H.J.J.

    2016-01-01

    TNO developed an alternative, more configuration independent ceramic test method than the Depth-of-Penetration test method. In this alternative test ceramic tiles and ceramic based armour are evaluated as target without a semi-infinite backing layer. An energy approach is chosen to evaluate and rank

  13. Testing method for ceramic armor and bare ceramic tiles

    NARCIS (Netherlands)

    Carton, E.P.; Roebroeks, G.H.J.J.

    2014-01-01

    TNO has developed an alternative, more configuration independent ceramic test method than the standard Depth-of-Penetration test method. In this test ceramic tiles and ceramic based armor are evaluated as target without a semi-infinite backing layer. An energy approach is chosen to evaluate and rank

  14. Testing method for ceramic armour and bare ceramic tiles

    NARCIS (Netherlands)

    Carton, E.P.; Roebroeks, G.H.J.J.

    2016-01-01

    TNO developed an alternative, more configuration independent ceramic test method than the Depth-of-Penetration test method. In this alternative test ceramic tiles and ceramic based armour are evaluated as target without a semi-infinite backing layer. An energy approach is chosen to evaluate and rank

  15. Probabilistic Sizing and Verification of Space Ceramic Structures

    Science.gov (United States)

    Denaux, David; Ballhause, Dirk; Logut, Daniel; Lucarelli, Stefano; Coe, Graham; Laine, Benoit

    2012-07-01

    Sizing of ceramic parts is best optimised using a probabilistic approach which takes into account the preexisting flaw distribution in the ceramic part to compute a probability of failure of the part depending on the applied load, instead of a maximum allowable load as for a metallic part. This requires extensive knowledge of the material itself but also an accurate control of the manufacturing process. In the end, risk reduction approaches such as proof testing may be used to lower the final probability of failure of the part. Sizing and verification of ceramic space structures have been performed by Astrium for more than 15 years, both with Zerodur and SiC: Silex telescope structure, Seviri primary mirror, Herschel telescope, Formosat-2 instrument, and other ceramic structures flying today. Throughout this period of time, Astrium has investigated and developed experimental ceramic analysis tools based on the Weibull probabilistic approach. In the scope of the ESA/ESTEC study: “Mechanical Design and Verification Methodologies for Ceramic Structures”, which is to be concluded in the beginning of 2012, existing theories, technical state-of-the-art from international experts, and Astrium experience with probabilistic analysis tools have been synthesized into a comprehensive sizing and verification method for ceramics. Both classical deterministic and more optimised probabilistic methods are available, depending on the criticality of the item and on optimisation needs. The methodology, based on proven theory, has been successfully applied to demonstration cases and has shown its practical feasibility.

  16. Cooled Ceramic Turbine Vane Project

    Data.gov (United States)

    National Aeronautics and Space Administration — N&R Engineering will investigate the feasibility of cooled ceramics, such as ceramic matrix composite (CMC) turbine blade concepts that can decrease specific...

  17. Anisotropic and Hierarchical Porosity in Multifunctional Ceramics

    Science.gov (United States)

    Lichtner, Aaron Zev

    The performance of multifunctional porous ceramics is often hindered by the seemingly contradictory effects of porosity on both mechanical and non-structural properties and yet a sufficient body of knowledge linking microstructure to these properties does not exist. Using a combination of tailored anisotropic and hierarchical materials, these disparate effects may be reconciled. In this project, a systematic investigation of the processing, characterization and properties of anisotropic and isotropic hierarchically porous ceramics was conducted. The system chosen was a composite ceramic intended as the cathode for a solid oxide fuel cell (SOFC). Comprehensive processing investigations led to the development of approaches to make hierarchical, anisotropic porous microstructures using directional freeze-casting of well dispersed slurries. The effect of all the important processing parameters was investigated. This resulted in an ability to tailor and control the important microstructural features including the scale of the microstructure, the macropore size and total porosity. Comparable isotropic porous ceramics were also processed using fugitive pore formers. A suite of characterization techniques including x-ray tomography and 3-D sectional scanning electron micrographs (FIB-SEM) was used to characterize and quantify the green and partially sintered microstructures. The effect of sintering temperature on the microstructure was quantified and discrete element simulations (DEM) were used to explain the experimental observations. Finally, the comprehensive mechanical properties, at room temperature, were investigated, experimentally and using DEM, for the different microstructures.

  18. Colloidal forming of metal/ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Sanchez-Herencia, A.J.; Gutierrez, C.A.; Millan, A.J.; Nieto, M.I.; Moreno, R. [Inst. de Ceramica y Vidrio, Madrid (Spain)

    2002-07-01

    Metal/Ceramic composites have very attractive properties as either structural or electronic materials. For certain applications, complex microstructures and shapes are required. Colloidal processing of ceramics has proved to provide better properties and allows to obtain near net complex shaped parts. However colloidal processing has not received a similar attention in powder metallurgy. This work deals with the colloidal approach to the forming of metallic and metal/ceramic composites in an aqueous medium. Rheological behavior of concentrated pure nickel, nickel/alumina and nickel/zirconia suspensions is studied and optimized for obtaining flat surfaces or near net shaped parts by tape casting and gel casting respectively. In each case the influence of the processing additives (acrylic binders for tape casting and carrageenans for gel casting) on the rheological behavior of the slurries is determined. Pure nickel and nickel/ceramic composites with different compositions have been prepared. Static and dynamic sintering studies were performed at different conditions in order to control the porosity and microstructure of the final bodies, which were characterized by optical microscopy. (orig.)

  19. Metal-Matrix/Hollow-Ceramic-Sphere Composites

    Science.gov (United States)

    Baker, Dean M.

    2011-01-01

    A family of metal/ceramic composite materials has been developed that are relatively inexpensive, lightweight alternatives to structural materials that are typified by beryllium, aluminum, and graphite/epoxy composites. These metal/ceramic composites were originally intended to replace beryllium (which is toxic and expensive) as a structural material for lightweight mirrors for aerospace applications. These materials also have potential utility in automotive and many other terrestrial applications in which there are requirements for lightweight materials that have high strengths and other tailorable properties as described below. The ceramic component of a material in this family consists of hollow ceramic spheres that have been formulated to be lightweight (0.5 g/cm3) and have high crush strength [40.80 ksi (.276.552 MPa)]. The hollow spheres are coated with a metal to enhance a specific performance . such as shielding against radiation (cosmic rays or x rays) or against electromagnetic interference at radio and lower frequencies, or a material to reduce the coefficient of thermal expansion (CTE) of the final composite material, and/or materials to mitigate any mismatch between the spheres and the matrix metal. Because of the high crush strength of the spheres, the initial composite workpiece can be forged or extruded into a high-strength part. The total time taken in processing from the raw ingredients to a finished part is typically 10 to 14 days depending on machining required.

  20. Robotic milling for rapid ceramic pototyping

    Institute of Scientific and Technical Information of China (English)

    HAN Guang-chao; ZHANG Hai-ou; WANG Gui-lan

    2005-01-01

    Robotic milling is a developing method for rapidly producing prototypes and parts, but the application is limited for materials such as wax, wood, plastic and light metal, etc. The reason for this is because of the robotic weak rigidity. In this paper, a method of robotic milling for ceramic prototyping is developed, one that has been successfully applied in a new rapid hard tooling technology-Direct Prototype Spray Tooling[1]. At first, the appropriate ceramic materials mixed with metal powder are confirmed for the robotic milling and the following plasma spraying process. Then the 6 - DOF robotic milling paths are extracted from the NC code and transformed into the robotic JBI type file, the NC code generated through the general CAD/CAM software such as UG -NX.Finally, the robotic milling characteristics such as moving path accuracy and milling force are tested to find the best milling parameters and to ensure the executable, accurate and efficient ceramic prototype milling technology.The development of this method not only broadens the robotic milling material range but also extends the rapid prototyping fields. It can also be used for producing ceramic parts that are difficult to machine.

  1. Rolling contact fatigue of ceramics

    OpenAIRE

    Hadfield, Mark

    1993-01-01

    This thesis was submitted for the degree of Doctor of Philosophy and awarded by Brunel University. Ceramic/ceramic and ceramic/steel contacts under lubricated rolling conditions are studied. This work is of interest to ball bearing manufacturers as the use of ceramics in the design of these components has some advantages over traditional bearing-steel materials. Low density and increased stiffness are the mechanical properties which gas-turbine and machine tool manufacturers are most likel...

  2. OXYGEN TRANSPORT CERAMIC MEMBRANES

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Sukumar Bandopadhyay; Dr. Nagendra Nagabhushana

    2000-10-01

    This is the third quarterly report on oxygen Transport Ceramic Membranes. In the following, the report describes the progress made by our university partners in Tasks 1 through 6, experimental apparatus that was designed and built for various tasks of this project, thermodynamic calculations, where applicable and work planned for the future. (Task 1) Design, fabricate and evaluate ceramic to metal seals based on graded ceramic powder/metal braze joints. (Task 2) Evaluate the effect of defect configuration on ceramic membrane conductivity and long term chemical and structural stability. (Task 3) Determine materials mechanical properties under conditions of high temperatures and reactive atmospheres. (Task 4) Evaluate phase stability and thermal expansion of candidate perovskite membranes and develop techniques to support these materials on porous metal structures. (Task 5) Assess the microstructure of membrane materials to evaluate the effects of vacancy-impurity association, defect clusters, and vacancy-dopant association on the membrane performance and stability. (Task 6) Measure kinetics of oxygen uptake and transport in ceramic membrane materials under commercially relevant conditions using isotope labeling techniques.

  3. FATIGUE OF DENTAL CERAMICS

    Science.gov (United States)

    Zhang, Yu; Sailer, Irena; Lawn, Brian R

    2013-01-01

    Objectives Clinical data on survival rates reveal that all-ceramic dental prostheses are susceptible to fracture from repetitive occlusal loading. The objective of this review is to examine the underlying mechanisms of fatigue in current and future dental ceramics. Data/sources The nature of various fatigue modes is elucidated using fracture test data on ceramic layer specimens from the dental and biomechanics literature. Conclusions Failure modes can change over a lifetime, depending on restoration geometry, loading conditions and material properties. Modes that operate in single-cycle loading may be dominated by alternative modes in multi-cycle loading. While post-mortem examination of failed prostheses can determine the sources of certain fractures, the evolution of these fractures en route to failure remains poorly understood. Whereas it is commonly held that loss of load-bearing capacity of dental ceramics in repetitive loading is attributable to chemically-assisted 'slow crack growth' in the presence of water, we demonstrate the existence of more deleterious fatigue mechanisms, mechanical rather than chemical in nature. Neglecting to account for mechanical fatigue can lead to gross overestimates in predicted survival rates. Clinical significance Strategies for prolonging the clinical lifetimes of ceramic restorations are proposed based on a crack-containment philosophy. PMID:24135295

  4. Diffusion in ceramics

    CERN Document Server

    Pelleg, Joshua

    2016-01-01

    This textbook provides an introduction to changes that occur in solids such as ceramics, mainly at high temperatures, which are diffusion controlled, as well as presenting research data. Such changes are related to the kinetics of various reactions such as precipitation, oxidation and phase transformations, but are also related to some mechanical changes, such as creep. The book is composed of two parts, beginning with a look at the basics of diffusion according to Fick's Laws. Solutions of Fick’s second law for constant D, diffusion in grain boundaries and dislocations are presented along with a look at the atomistic approach for the random motion of atoms. In the second part, the author discusses diffusion in several technologically important ceramics. The ceramics selected are monolithic single phase ones, including: A12O3, SiC, MgO, ZrO2 and Si3N4. Of these, three refer to oxide ceramics (alumina, magnesia and zirconia). Carbide based ceramics are represented by the technologically very important Si-ca...

  5. OXYGEN TRANSPORT CERAMIC MEMBRANES

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Sukumar Bandopadhyay; Dr. Nagendra Nagabhushana

    2000-10-01

    This is the third quarterly report on oxygen Transport Ceramic Membranes. In the following, the report describes the progress made by our university partners in Tasks 1 through 6, experimental apparatus that was designed and built for various tasks of this project, thermodynamic calculations, where applicable and work planned for the future. (Task 1) Design, fabricate and evaluate ceramic to metal seals based on graded ceramic powder/metal braze joints. (Task 2) Evaluate the effect of defect configuration on ceramic membrane conductivity and long term chemical and structural stability. (Task 3) Determine materials mechanical properties under conditions of high temperatures and reactive atmospheres. (Task 4) Evaluate phase stability and thermal expansion of candidate perovskite membranes and develop techniques to support these materials on porous metal structures. (Task 5) Assess the microstructure of membrane materials to evaluate the effects of vacancy-impurity association, defect clusters, and vacancy-dopant association on the membrane performance and stability. (Task 6) Measure kinetics of oxygen uptake and transport in ceramic membrane materials under commercially relevant conditions using isotope labeling techniques.

  6. Ceramic impregnated superabrasives

    Science.gov (United States)

    Radtke, Robert P.; Sherman, Andrew

    2009-02-10

    A superabrasive fracture resistant compact is formed by depositing successive layers of ceramic throughout the network of open pores in a thermally stable self-bonded polycrystalline diamond or cubic boron nitride preform. The void volume in the preform is from approximately 2 to 10 percent of the volume of the preform, and the average pore size is below approximately 3000 nanometers. The preform is evacuated and infiltrated under at least about 1500 pounds per square inch pressure with a liquid pre-ceramic polymerizable precursor. The precursor is infiltrated into the preform at or below the boiling point of the precursor. The precursor is polymerized into a solid phase material. The excess is removed from the outside of the preform, and the polymer is pyrolized to form a ceramic. The process is repeated at least once more so as to achieve upwards of 90 percent filling of the original void volume. When the remaining void volume drops below about 1 percent the physical properties of the compact, such as fracture resistance, improve substantially. Multiple infiltration cycles result in the deposition of sufficient ceramic to reduce the void volume to below 0.5 percent. The fracture resistance of the compacts in which the pores are lined with formed in situ ceramic is generally at least one and one-half times that of the starting preforms.

  7. Fatigue of dental ceramics.

    Science.gov (United States)

    Zhang, Yu; Sailer, Irena; Lawn, Brian R

    2013-12-01

    Clinical data on survival rates reveal that all-ceramic dental prostheses are susceptible to fracture from repetitive occlusal loading. The objective of this review is to examine the underlying mechanisms of fatigue in current and future dental ceramics. The nature of various fatigue modes is elucidated using fracture test data on ceramic layer specimens from the dental and biomechanics literature. Failure modes can change over a lifetime, depending on restoration geometry, loading conditions and material properties. Modes that operate in single-cycle loading may be dominated by alternative modes in multi-cycle loading. While post-mortem examination of failed prostheses can determine the sources of certain fractures, the evolution of these fractures en route to failure remains poorly understood. Whereas it is commonly held that loss of load-bearing capacity of dental ceramics in repetitive loading is attributable to chemically assisted 'slow crack growth' in the presence of water, we demonstrate the existence of more deleterious fatigue mechanisms, mechanical rather than chemical in nature. Neglecting to account for mechanical fatigue can lead to gross overestimates in predicted survival rates. Strategies for prolonging the clinical lifetimes of ceramic restorations are proposed based on a crack-containment philosophy. Copyright © 2013 Elsevier Ltd. All rights reserved.

  8. Mechanical properties of ceramics

    CERN Document Server

    Pelleg, Joshua

    2014-01-01

    This book discusses the mechanical properties of ceramics and aims to provide both a solid background for undergraduate students, as well as serving as a text to bring practicing engineers up to date with the latest developments in this topic so they can use and apply these to their actual engineering work.  Generally, ceramics are made by moistening a mixture of clays, casting it into desired shapes and then firing it to a high temperature, a process known as 'vitrification'. The relatively late development of metallurgy was contingent on the availability of ceramics and the know-how to mold them into the appropriate forms. Because of the characteristics of ceramics, they offer great advantages over metals in specific applications in which hardness, wear resistance and chemical stability at high temperatures are essential. Clearly, modern ceramics manufacturing has come a long way from the early clay-processing fabrication method, and the last two decades have seen the development of sophisticated technique...

  9. Assessment of ceramic membrane filters

    Energy Technology Data Exchange (ETDEWEB)

    Ahluwalia, R.K.; Geyer, H.K.; Im, K.H. [and others

    1995-08-01

    The objectives of this project include the development of analytical models for evaluating the fluid mechanics of membrane coated, dead-end ceramic filters, and to determine the effects of thermal and thermo-chemical aging on the material properties of emerging ceramic hot gas filters. A honeycomb cordierite monolith with a thin ceramic coating and a rigid candle filter were evaluated.

  10. Ceramic composites: Enabling aerospace materials

    Science.gov (United States)

    Levine, S. R.

    1992-01-01

    Ceramics and ceramic matrix composites (CMC) have the potential for significant impact on the performance of aerospace propulsion and power systems. In this paper, the potential benefits are discussed in broad qualitative terms and are illustrated by some specific application case studies. The key issues in need of resolution for the potential of ceramics to be realized are discussed.

  11. Biodegradable ceramic-polymer composites for biomedical applications: A review.

    Science.gov (United States)

    Dziadek, Michal; Stodolak-Zych, Ewa; Cholewa-Kowalska, Katarzyna

    2017-02-01

    The present work focuses on the state-of-the-art of biodegradable ceramic-polymer composites with particular emphasis on influence of various types of ceramic fillers on properties of the composites. First, the general needs to create composite materials for medical applications are briefly introduced. Second, various types of polymeric materials used as matrices of ceramic-containing composites and their properties are reviewed. Third, silica nanocomposites and their material as well as biological characteristics are presented. Fourth, different types of glass fillers including silicate, borate and phosphate glasses and their effect on a number of properties of the composites are described. Fifth, wollastonite as a composite modifier and its effect on composite characteristics are discussed. Sixth, composites containing calcium phosphate ceramics, namely hydroxyapatite, tricalcium phosphate and biphasic calcium phosphate are presented. Finally, general possibilities for control of properties of composite materials are highlighted. Copyright © 2016 Elsevier B.V. All rights reserved.

  12. Production of defect-poor nanostructured ceramics of yttria-zirconia

    NARCIS (Netherlands)

    Sagel-Ransijn, C.D.; Sagel-Ransijn, C.D.; Winnubst, Aloysius J.A.; Kerkwijk, B.; Burggraaf, Anthonie; Burggraaf, A.J.; Verweij, H.

    1997-01-01

    For the production of nanostructured ceramics of yttria-zirconia four powders differing in agglomerate strength, agglomerate size and crystallite size are compared. An ultra-fine-grained ceramic with a final density of 98% and a grain size of 0.18 μm could be produced from a hydrothermally

  13. Environment Conscious Ceramics (Ecoceramics)

    Science.gov (United States)

    Singh, Mrityunjay; Levine, Stanley R. (Technical Monitor)

    2000-01-01

    Environment conscious ceramics (Ecoceramics) are a new class of materials, which can be produced with renewable natural resources (wood) or wood wastes (wood sawdust). Silicon carbide-based ecoceramics have been fabricated by reactive infiltration of carbonaceous preforms by molten silicon or silicon-refractory metal alloys. These carbonaceous preforms have been fabricated by pyrolysis of solid wood bodies at 1000 C. The fabrication approach, microstructure, and mechanical properties of SiC-based ecoceramics are presented. Ecoceramics have tailorable properties and behave like ceramic materials manufactured by conventional approaches.

  14. Displacive Transformation in Ceramics

    Science.gov (United States)

    1994-02-28

    single cycle[21]. In zirconia , ferroelastic domains appeared during the cubic to tetragonal transformation at -2200’C, where [c] axes were elongated...Mechanism in Tetragonal Zirconia ( TZP ) Ceramics," Adv. in Ceramics 24 (1986) 653-662. 26. K. Mehta, J. F. Jue and A. V. Virkar, "Grinding-Liduced...barium copper oxide (YBa2Cu306+x) and dicalcium silicate (Ca 2 SiO4 ). The cubic to tetragonal transformation in PbTiO3 40 was proven to be

  15. MaTech. Long-term durable, fiber-reinforced ceramics for traffic- and energy-technologies. Final report; MaTech. Teilprojekt: Langzeitbestaendige, faserverstaerkte Keramiken fuer die Verkehrs- und Energietechnik. Abschlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Woetting, G.; Caspers, B.; Hennicke, J.; Herzog, A.; Hirschmann, T.; Luecke, J.; Schoenfelder, L.

    2000-07-01

    The aims of the joint project were the realization of long-term, high-temperature resistant ceramic matrix composites (CMC) by use of SiBN{sub 3}C-fibers to be developed within the project. CFI focused on a cost-effective Si{sub 3}N{sub 4}-matrix material of low shrinkage by means of an improved RBSN. The precursor-modified RBSN (PM-RBSN) developed reveals excellent target properties. By applying filament winding technique, reinforcing fibers can be incorporated. Optimization of processing parameters resulted in fabrication conditions to be applied which avoid damage of even commercially available suited fibers, being an essential prerequisite for the realization of damage-tolerant CMC-components. (orig.) [German] Das Verbundprojekt hatte zum Ziel, unter Verwendung der neuen SiBN{sub 3}N-Faser Langzeit-Hochtemperatur-bestaendige keramische Verbundwerkstoffe (CMC) zu entwickeln und in technisch nutzbare Bauteile zu ueberfuehren. Im Rahmen des CFI-Teilprojektes wurde hierfuer ein kostenguenstiger, schwindungsarmer Si{sub 3}S{sub 4}-Matrixwerkstoff in Form eines Precursormodifizierten RBSN (PM-RBSN) entwickelt, der exzellente mechanische Eigenschaften bei hohen Temperaturen auch in oxidierender Atmosphaere aufweist. Mittels Wickelverfahren koennen Verstaerkungsfasern eingebracht werden. Die Optimierung der Prozessparameter der Werkstoffherstellung ermoeglicht, auch kommerziell verfuegbare geeignete Fasern ohne essentielle Schaedigung im CMC zu erhalten als Voraussetzung fuer die Realisierung eines schadenstoleranten Bauteils. (orig.)

  16. An optical coherence tomography investigation of materials defects in ceramic fixed partial dental prostheses

    Science.gov (United States)

    Sinescu, Cosmin; Negrutiu, Meda; Hughes, Michael; Bradu, Adrian; Todea, Carmen; Rominu, Mihai; Laissue, Philippe L.; Podoleanu, Adrian Gh.

    2008-04-01

    Metal ceramic and integral ceramic fixed partial prostheses are mainly used in the frontal part of the dental arch because for esthetics reasons. The masticatory stress may induce fractures of the bridges. There are several factors that are associated with the stress state created in ceramic restorations, including: thickness of ceramic layers, mechanical properties of the materials, elastic modulus of the supporting substrate material, direction, magnitude and frequency of applied load, size and location of occlusal contact areas, residual stresses induced by processing or pores, restoration-cement interfacial defects and environmental defects. The fractures of these bridges lead to functional, esthetic and phonetic disturbances which finally render the prosthetic treatment inefficient. The purpose of this study is to evaluate the capability of optical coherence tomography (OCT) in detection and analysis of possible material defects in metal-ceramic and integral ceramic fixed partial dentures.

  17. Progress on Porous Ceramic Membrane Reactors for Heterogeneous Catalysis over Ultrafine and Nano-sized Catalysts

    Institute of Scientific and Technical Information of China (English)

    JIANG Hong; MENG Lie; CHEN Rizhi; JIN Wanqin; XING Weihong; XU Nanping

    2013-01-01

    Heterogeneous catalysts with ultrafine or nano particle size have currently attracted considerable attentions in the chemical and petrochemical production processes,but their large-scale applications remain challenging because of difficulties associated with their efficient separation from the reaction slurry.A porous ceramic membrane reactor has emerged as a promising method to solve the problem concerning catalysts separation in situ from the reaction mixture and make the production process continuous in heterogeneous catalysis.This article presents a review of the present progress on porous ceramic membrane reactors for heterogeneous catalysis,which covers classification of configurations of porous ceramic membrane reactor,major considerations and some important industrial applications.A special emphasis is paid to major considerations in term of application-oriented ceramic membrane design,optimization of ceramic membrane reactor performance and membrane fouling mechanism.Finally,brief concluding remarks on porous ceramic membrane reactors are given and possible future research interests are also outlined.

  18. Distorting the ceramic familiar: materiality and non-ceramic intervention, Conference, Keramik Museum, Germany

    OpenAIRE

    Livingstone, Andrew

    2009-01-01

    Invited conference speaker, Westerwald Keramik Museum, August 2009. Paper title: Distorting the ceramic familiar: materiality and non-ceramic intervention.\\ud \\ud This paper will examine the integration of non-ceramic media into the discourse of ceramics.

  19. OXYGEN TRANSPORT CERAMIC MEMBRANES

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Sukumar Bandopadhyay; Dr. Nagendra Nagabhushana

    2001-05-01

    The mechanical properties of model systems were analyzed. A reasonably accurate finite element model was implemented and a rational metric to predict the strength of ceramic/metal concentrical joints was developed. The mode of failure of the ceramic/metal joints was determined and the importance of the mechanical properties of the braze material was assessed. Thermal cycling experiments were performed on the model systems and the results were discussed. Additionally, experiments using the concept of placing diffusion barriers on the ceramic surface to limit the extent of the reaction with the braze were performed. It was also observed that the nature and morphology of the reaction zone depends greatly on the nature of the perovskite structure being used. From the experiments, it is observed that the presence of Cr in the Fe-occupied sites decreases the tendency of Fe to segregate and to precipitate out of the lattice. In these new experiments, Ni was observed to play a major role in the decomposition of the ceramic substrate.

  20. Nanocrystalline and Nanoporous Ceramics

    NARCIS (Netherlands)

    Verweij, Henk

    1996-01-01

    Nanocrystalline and nanoporous ceramics, renowned for their special transport properties, have typical applications in the fields of energy, the environment, and separation technology. One example is a solid oxide fuel cell, where an anode with improved characteristics was obtained by an optimized n

  1. Transformation Toughening of Ceramics

    Science.gov (United States)

    1992-03-01

    chanical twing of ualaneeting Ceramica at High Temperatures. ILondo, Patigue-crack growth in overaged and partially stabi- U.K., 198.""IS. Itoribe... Ceramica " Chapter 18 In Mechanical Prop- ŗR. M. !AcMeeding and A. 0. Evans, ’Mechanics of Transformation ertles of Engineering Ceramics. Edited by W.W

  2. Statistic><Ceramics

    DEFF Research Database (Denmark)

    Hansen, Flemming Tvede

    2008-01-01

    Co-organizer for and participant at the exhibition: Statistic><Ceramics The Röhsska Museum of Design and Decorative Arts; Gothenborg 5/2-16/3 2008 Museum fur Kunst und Gewerbe, Hamburg 3/4-27/4 2008...

  3. Shock experiments in metals and ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Gray, G.T. III.

    1990-01-01

    Shock recovery and spallation experiments, in which material structure/property effects are systematically varied and characterized quantitatively, offer two important experimental techniques to probe the physical mechanisms controlling shock processes and dynamic fracture. This paper highlights the current state of knowledge and principal challenges of the structure/property effects of shock-wave deformation on metals and ceramics. Recent shock-recovery and spallation experimental results on post-mortem material properties and fracture behavior in metals and ceramics are reviewed. Finally, the influence of shock-wave deformation on several intermetallics and a recent experiment examining the Bauschinger effect in Al-4% Cu during shock loading are presented. 65 refs., 6 figs.

  4. Ceramic ware waste as coarse aggregate for structural concrete production.

    Science.gov (United States)

    García-González, Julia; Rodríguez-Robles, Desirée; Juan-Valdés, Andrés; Morán-Del Pozo, Julia M; Guerra-Romero, M Ignacio

    2015-01-01

    The manufacture of any kind of product inevitably entails the production of waste. The quantity of waste generated by the ceramic industry, a very important sector in Spain, is between 5% and 8% of the final output and it is therefore necessary to find an effective waste recovery method. The aim of the study reported in the present article was to seek a sustainable means of managing waste from the ceramic industry through the incorporation of this type of waste in the total replacement of conventional aggregate (gravel) used in structural concrete. Having verified that the recycled ceramic aggregates met all the technical requirements imposed by current Spanish legislation, established in the Code on Structural Concrete (EHE-08), then it is prepared a control concrete mix and the recycled concrete mix using 100% recycled ceramic aggregate instead of coarse natural aggregate. The concretes obtained were subjected to the appropriate tests in order to conduct a comparison of their mechanical properties. The results show that the concretes made using ceramic sanitary ware aggregate possessed the same mechanical properties as those made with conventional aggregate. It is therefore possible to conclude that the reuse of recycled ceramic aggregate to produce recycled concrete is a feasible alternative for the sustainable management of this waste.

  5. Compact Ceramic Microchannel Heat Exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Lewinsohn, Charles [Ceramatec, Inc., Salt Lake City, UT (United States)

    2016-10-31

    The objective of the proposed work was to demonstrate the feasibility of a step change in power plant efficiency at a commercially viable cost, by obtaining performance data for prototype, compact, ceramic microchannel heat exchangers. By performing the tasks described in the initial proposal, all of the milestones were met. The work performed will advance the technology from Technology Readiness Level 3 (TRL 3) to Technology Readiness Level 4 (TRL 4) and validate the potential of using these heat exchangers for enabling high efficiency solid oxide fuel cell (SOFC) or high-temperature turbine-based power plants. The attached report will describe how this objective was met. In collaboration with The Colorado School of Mines (CSM), specifications were developed for a high temperature heat exchanger for three commercial microturbines. Microturbines were selected because they are a more mature commercial technology than SOFC, they are a low-volume and high-value target for market entry of high-temperature heat exchangers, and they are essentially scaled-down versions of turbines used in utility-scale power plants. Using these specifications, microchannel dimensions were selected to meet the performance requirements. Ceramic plates were fabricated with microchannels of these dimensions. The plates were tested at room temperature and elevated temperature. Plates were joined together to make modular, heat exchanger stacks that were tested at a variety of temperatures and flow rates. Although gas flow rates equivalent to those in microturbines could not be achieved in the laboratory environment, the results showed expected efficiencies, robust operation under significant temperature gradients at high temperature, and the ability to cycle the stacks. Details of the methods and results are presented in this final report.

  6. Self-Assembling, Flexible, Pre-Ceramic Composite Preforms

    Science.gov (United States)

    Jaskowiak, Martha H.; Eckel, Andrew J.; Gorican, Daniel

    2009-01-01

    In this innovation, light weight, high temperature, compact aerospace structures with increased design options are made possible by using self-assembling, flexible, pre-ceramic composite materials. These materials are comprised of either ceramic or carbon fiber performs, which are infiltrated with polymer precursors that convert to ceramics upon thermal exposure. The preform architecture can vary from chopped fibers formed into blankets or felt, to continuous fibers formed into a variety of 2D or 3D weaves or braids. The matrix material can also vary considerably. For demonstration purposes, a 2D carbon weave was infiltrated with a SiC polymer precursor. The green or unfired material is fabricated into its final shape while it is still pliable. It is then folded or rolled into a much more compact shape, which will occupy a smaller space. With this approach, the part remains as one continuous piece, rather than being fabricated as multiple sections, which would require numerous seals for eventual component use. The infiltrated preform can then be deployed in-situ. The component can be assembled into its final shape by taking advantage of the elasticity of the material, which permits the structure to unfold and spring into its final form under its own stored energy. The pre-ceramic composites are converted to ceramics and rigidized immediately after deployment. The final ceramic composite yields a high-temperature, high-strength material suitable for a variety of aerospace structures. The flexibility of the material, combined with its high-temperature structural capacity after rigidization, leads to a less complex component design with an increased temperature range. The collapsibility of these structures allows for larger components to be designed and used, and also offers the potential for increased vehicle performance. For the case of collapsible nozzle extensions, a larger nozzle, and thus a larger nozzle exit plane, is possible because interference with

  7. The energy efficiency and environmental impacts in the ceramic industry: the case of ceramic coatings segment; A eficiencia energetica e os impactos na industria ceramica: o caso do segmento de revestimentos ceramicos

    Energy Technology Data Exchange (ETDEWEB)

    Berni, Mauro Donizeti [Universidade Estadual de Campinas (NIPE/UNICAMP), SP (Brazil). Nucleo Interdisciplinar de Planejamento Energetico], email: mauro_berni@yahoo.com.br; Bajay, Sergio Valdir [Universidade Estadual de Campinas (UNICAMP), SP (Brazil). Fac. de Engenharia Mecanica. Dept. de Energia

    2010-07-01

    The Brazilian ceramic industry has great importance for the country, with a stake of more than 1.0% of GDP, or approximately $ 6 billion. The segment of ceramic coatings due to the higher revenues, production, employment, value of manufacturing and penetration in foreign markets, has been the highlight of the ceramic sector. Besides most representative in economic terms, the ceramic coatings segment presents with the largest final energy consumption and volume of emissions. This work shows the evolution of the final energy consumption of the ceramic sector, showing that the segment of ceramic coatings can be successful harnessing of potential energy conservation with reflections on the mitigation of greenhouse gas emissions. Therefore, the study evaluates: the process and energy sources; reducing impacts along the entire life cycle of products and the management actions providing a new corporate culture and social and environmental responsibility.

  8. Ceramic Stereolithography: Additive Manufacturing for Ceramics by Photopolymerization

    Science.gov (United States)

    Halloran, John W.

    2016-07-01

    Ceramic stereolithography and related additive manufacturing methods involving photopolymerization of ceramic powder suspensions are reviewed in terms of the capabilities of current devices. The practical fundamentals of the cure depth, cure width, and cure profile are related to the optical properties of the monomer, ceramic, and photo-active components. Postpolymerization steps, including harvesting and cleaning the objects, binder burnout, and sintering, are discussed and compared with conventional methods. The prospects for practical manufacturing are discussed.

  9. FIBROUS CERAMIC-CERAMIC COMPOSITE MATERIALS PROCESSING AND PROPERTIES

    OpenAIRE

    1986-01-01

    The introduction of continuous fibers in a ceramic matrix can improve its toughness, if the fiber-matrix bonding is weak enough, due to matrix microcracking and fiber pull-out. Ceramic-ceramic composite materials are processed according to liquid or gas phase techniques. The most important are made of glass, carbide, nitride or oxide matrices reinforced with carbon, SiC or Al2O3 fibers.

  10. Integrally cored ceramic investment casting mold fabricated by ceramic stereolithography

    Science.gov (United States)

    Bae, Chang-Jun

    Superalloy airfoils are produced by investment casting (IC), which uses ceramic cores and wax patterns with ceramic shell molds. Hollow cored superalloy airfoils in a gas turbine engine are an example of complex IC parts. The complex internal hollow cavities of the airfoil are designed to conduct cooling air through one or more passageways. These complex internal passageways have been fabricated by a lost wax process requiring several processing steps; core preparation, injection molding for wax pattern, and dipping process for ceramic shell molds. Several steps generate problems such as high cost and decreased accuracy of the ceramic mold. For example, costly tooling and production delay are required to produce mold dies for complex cores and wax patterns used in injection molding, resulting in a big obstacle for prototypes and smaller production runs. Rather than using separate cores, patterns, and shell molds, it would be advantageous to directly produce a mold that has the casting cavity and the ceramic core by one process. Ceramic stereolithography (CerSLA) can be used to directly fabricate the integrally cored ceramic casting mold (ICCM). CerSLA builds ceramic green objects from CAD files from many thin liquid layers of powder in monomer, which are solidified by polymerization with a UV laser, thereby "writing" the design for each slice. This dissertation addresses the integrally cored casting ceramic mold (ICCM), the ceramic core with a ceramic mold shell in a single patternless construction, fabricated by ceramic stereolithography (CerSLA). CerSLA is considered as an alternative method to replace lost wax processes, for small production runs or designs too complex for conventional cores and patterns. The main topic is the development of methods to successfully fabricate an ICCM by CerSLA from refractory silica, as well as related issues. The related issues are the segregation of coarse fused silica powders in a layer, the degree of segregation parameter to

  11. The effect of ceramic thickness and number of firings on the color of a zirconium oxide based all ceramic system fabricated using CAD/CAM technology

    Science.gov (United States)

    Aras, Meena Ajay

    2011-01-01

    * and b* values (P<.01) as the dentin ceramic thickness increased. CONCLUSION The number of firings and dentin ceramic thickness have a definite effect on the final color of all ceramic system tested. The mean ΔE value increased as the dentin ceramic thicknesses increased for zirconium-oxide based all ceramic specimens tested. However, the mean ΔE values were less than 3.7ΔE units which is rated as a match in the oral environment. PMID:21814612

  12. Synthetic flux as a whitening agent for ceramic tiles

    Energy Technology Data Exchange (ETDEWEB)

    Rodrigues dos Santos, Geocris, E-mail: geocris.rodrigues@gmail.com [INNOVARE Inteligência Em Cerâmica, 13566-420 São Carlos, SP (Brazil); Departamento De Engenharia Dos Materiais, Universidade Federal De São Carlos, 13565-905 São Carlos, SP (Brazil); Salvetti, Alfredo Roque [Departamento De Física, Universidade Federal De Mato Grosso Do Sul (Brazil); Cabrelon, Marcelo Dezena [INNOVARE Inteligência Em Cerâmica, 13566-420 São Carlos, SP (Brazil); Departamento De Engenharia Dos Materiais, Universidade Federal De São Carlos, 13565-905 São Carlos, SP (Brazil); Morelli, Márcio Raymundo [Departamento De Engenharia Dos Materiais, Universidade Federal De São Carlos, 13565-905 São Carlos, SP (Brazil)

    2014-12-05

    Highlights: • The synthetic flux acts as a whitening agent of firing color in raw material ceramics. • The raw material ceramics have high levels of the iron oxides and red color. • The different process obtained red color clays with hematite and illite phases. • The whiteness ceramic obtained herein can be used in a porcelain tile industry. - Abstract: A synthetic flux is proposed as a whitening agent of firing color in tile ceramic paste during the sinterization process, thus turning the red firing color into whiteness. By using this mechanism in the ceramic substrates, the stoneware tiles can be manufactured using low cost clays with high levels of iron oxides. This method proved to be an economical as well as commercial strategy for the ceramic tile industries because, in Brazil, the deposits have iron compounds as mineral component (Fe{sub 2}O{sub 3}) in most of the raw materials. Therefore, several compositions of tile ceramic paste make use of natural raw materials, and a synthetic flux in order to understand how the interaction of the iron element, in the mechanism of firing color ceramic, occurs in this system. The bodies obtained were fired at 1100 °C for 5 min in air atmosphere to promote the color change. After the heating, the samples were submitted to X-ray diffraction (XRD) and Scanning Electron Microscope (SEM) analyses. The results showed that the change of firing color occurs because the iron element, which is initially in the crystal structure of the hematite phase, is transformed into a new crystal (clinopyroxenes phase) formed during the firing, so as to make the final firing color lighter.

  13. Surface or internal nucleation and crystallization of glass-ceramics

    Science.gov (United States)

    Höland, W.; Rheinberger, V. M.; Ritzberger, C.; Apel, E.

    2013-07-01

    Fluoroapatite (Ca5(PO4)3F) was precipitated in glass-ceramics via internal crystallization of base glasses. The crystals grew with a needle-like morphology in the direction of the crystallographic c-axis. Two different reaction mechanisms were analyzed: precipitation via a disordered primary apatite crystals and a solid state parallel reaction to rhenanite (NaCaPO4) precipitation. In contrast to the internal nucleation used in the formation of fluoroapatite, surface crystallization was induced to precipitate a phosphate-free oxyapatite of NaY9(SiO4)6O2-type. Internal nucleation and crystallization have been shown to be a very useful tool for developing high-strength lithium disilicate (Li2Si2O5) glass-ceramics. A very controlled process was conducted to transform the lithium metasilicate glass-ceramic precursor material into the final product of the lithium disilicate glass-ceramic without the major phase of the precursor material. The combination of all these methods allowed the driving forces of the internal nucleation and crystallization mechanisms to be explained. An amorphous phosphate primary phase was discovered in the process. Nucleation started at the interface between the amorphous phosphate phase and the glass matrix. The final products of all these glass-ceramics are biomaterials for dental restoration showing special optical properties, e.g. translucence and color close to dental teeth.

  14. Sol-gel derived ceramics

    OpenAIRE

    1990-01-01

    The synthesis of ceramic raw materials has become an important factor in ceramic technologies. The increasing demands to the performance of ceramic compounds has caused increased activities for the preparation of tailor-made raw materials. Amongst a variety of new syntheses like flame pyrolysis, reactive spray drying, plasma or laser assisted techniques, the sol-gel process plays an important and increasing role. The process describes the building up of an inorganic (in general an oxide) netw...

  15. Tailored Ceramics for Laser Applications

    Energy Technology Data Exchange (ETDEWEB)

    Hollingsworth, Joel [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

    2007-12-10

    Transparent ceramics match or exceed the performance of single-crystal materials in laser applications, with a more-robust fabrication process. Controlling the distribution of optical dopants in transparent ceramics would allow qualitative improvements in amplifier slab design by allowing gain and loss to be varied within the material. My work aims to achieve a controlled pattern or gradient of dopant prior to sintering, in order to produce tailored ceramics.

  16. Flash sintering of ceramic materials

    OpenAIRE

    Dancer, C. E. J.

    2016-01-01

    During flash sintering, ceramic materials can sinter to high density in a matter of seconds while subjected to electric field and elevated temperature. This process, which occurs at lower furnace temperatures and in shorter times than both conventional ceramic sintering and field-assisted methods such as spark plasma sintering, has the potential to radically reduce the power consumption required for the densification of ceramic materials. This paper reviews the experimental work on flash sint...

  17. Ceramics for High Power Lasers

    Science.gov (United States)

    2013-07-01

    ICP-MS) on 25 elements ranging from transition metals, rare earths , alkali, alkaline earths and silicon on a set of selected YAG ceramics and...our knowledge of the origin of optical losses in ceramic laser host materials while initiating a program of research on 2-micron, thulium- doped fiber...During Year 1 of this program, we produced and characterized laser grade Nd:YAG and low optical loss Gd3+ doped YAG and Tm:YAG ceramics . Laser

  18. Longevity of silicate ceramic restorations.

    Science.gov (United States)

    Beier, Ulrike Stephanie; Dumfahrt, Herbert

    2014-09-01

    The demand for esthetic restorations has resulted in an increased use of dental ceramics as a biocompatible and functionally sufficient alternative to conventional restorative materials. Silicate ceramic restorations are widely used for veneers, inlays, onlays, and crowns in dentistry. Long-term data are of crucial importance to optimize clinical practice. The purpose of the present article is to summarize data of the Innsbruck ceramic evaluation up to 261 months with the focus on longevity and failure characteristics.

  19. Preparation and characteristics of porous ceramics

    Institute of Scientific and Technical Information of China (English)

    Dongmei SHAO; Peiping ZHANG; Liyan MA; Juanjuan LIU

    2007-01-01

    Pyrophyllite is always used for making porous ceramics. In order to design the preparation technics of porous ceramics with pyrophyllite reasonably we must know the classifications, characteristics, properties and applications of porous ceramics. The classification and characteristics of porous ceramics are reviewed in this article; and several common preparations with their advantages and disadvantages are also introduced. The authors discussed the problems existing in researching and developing process for porous ceramics, and forecasted the development prospect of porous ceramics.

  20. Phase evolution in zirconolite glass-ceramic wasteforms

    Science.gov (United States)

    Maddrell, Ewan R.; Paterson, Hannah C.; May, Sarah E.; Burns, Kerry M.

    2017-09-01

    The evolution of crystalline phases in a model glass-ceramic wasteform system has been studied as a function of temperature and time. The work has shown that perovskite and sphene form as transient phases before final formation of zirconolite. The study also suggests some evidence for subtle structural transformations within the zirconolite phase.

  1. Ceramic Composite Thin Films

    Science.gov (United States)

    Ruoff, Rodney S. (Inventor); Stankovich, Sasha (Inventor); Dikin, Dmitriy A. (Inventor); Nguyen, SonBinh T. (Inventor)

    2013-01-01

    A ceramic composite thin film or layer includes individual graphene oxide and/or electrically conductive graphene sheets dispersed in a ceramic (e.g. silica) matrix. The thin film or layer can be electrically conductive film or layer depending the amount of graphene sheets present. The composite films or layers are transparent, chemically inert and compatible with both glass and hydrophilic SiOx/silicon substrates. The composite film or layer can be produced by making a suspension of graphene oxide sheet fragments, introducing a silica-precursor or silica to the suspension to form a sol, depositing the sol on a substrate as thin film or layer, at least partially reducing the graphene oxide sheets to conductive graphene sheets, and thermally consolidating the thin film or layer to form a silica matrix in which the graphene oxide and/or graphene sheets are dispersed.

  2. Rheology of Superplastic Ceramics

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Constitutive equation of rheglogy describing a phenomenological level of superplastic deformation as functional correlation between tensor components of stress and strain rate has been analyzed for the case of superplastic ceramic flow. Rheological properties of material are taken into account by means of scalar rheological coefficients of shear and volume viscosity, which are functions of temperature, effective stress (or strain rate) and density of material.

  3. Processing Nanostructured Structural Ceramics

    Science.gov (United States)

    2006-08-01

    aspects of the processing of nanostructured ceramics, viz. • • • The production of a flowable and compactable dry nanopowder suitable for use in... composition due to the different synthesis routes used. Therefore, ‘industry-standard’ dispersants can cause flocculation rather than dispersion...stabilised zirconia (3-YSZ) were no higher than for conventional, micron-sized material of the same composition . However, detailed crystallographic

  4. Dental ceramics: a current review.

    Science.gov (United States)

    Lawson, Nathaniel C; Burgess, John O

    2014-03-01

    Ceramics are used for many dental applications and are characterized in various ways, including by their hardness, brittleness, thermal and electrical insulation, and biocompatibility. The ceramics most commonly used in dentistry are oxides, particularly silicon dioxide (SiO2), or silica; aluminum oxide (Al2O3), or alumina; and zirconium dioxide (ZrO2), or zirconia. This article reviews the microstructure of current dental ceramic materials and how it relates to their mechanical properties, clinical techniques, and optical properties. Typical ceramics currently in use are described, and their clinically relevant properties such as strength, fracture, polishability, and wear are compared. Cementation methods are also discussed.

  5. Ceramic stationary gas turbine

    Energy Technology Data Exchange (ETDEWEB)

    Roode, M. van [Solar Turbines Inc., San Diego, CA (United States)

    1995-10-01

    The performance of current industrial gas turbines is limited by the temperature and strength capabilities of the metallic structural materials in the engine hot section. Because of their superior high-temperature strength and durability, ceramics can be used as structural materials for hot section components (blades, nozzles, combustor liners) in innovative designs at increased turbine firing temperatures. The benefits include the ability to increase the turbine inlet temperature (TIT) to about 1200{degrees}C ({approx}2200{degrees}F) or more with uncooled ceramics. It has been projected that fully optimized stationary gas turbines would have a {approx}20 percent gain in thermal efficiency and {approx}40 percent gain in output power in simple cycle compared to all metal-engines with air-cooled components. Annual fuel savings in cogeneration in the U.S. would be on the order of 0.2 Quad by 2010. Emissions reductions to under 10 ppmv NO{sub x} are also forecast. This paper describes the progress on a three-phase, 6-year program sponsored by the U.S. Department of Energy, Office of Industrial Technologies, to achieve significant performance improvements and emissions reductions in stationary gas turbines by replacing metallic hot section components with ceramic parts. Progress is being reported for the period September 1, 1994, through September 30, 1995.

  6. Ceramic stationary gas turbine

    Energy Technology Data Exchange (ETDEWEB)

    Roode, M. van

    1995-12-31

    The performance of current industrial gas turbines is limited by the temperature and strength capabilities of the metallic structural materials in the engine hot section. Because of their superior high-temperature strength and durability, ceramics can be used as structural materials for hot section components (blades, nozzles, combustor liners) in innovative designs at increased turbine firing temperatures. The benefits include the ability to increase the turbine inlet temperature (TIT) to about 1200{degrees}C ({approx}2200{degrees}F) or more with uncooled ceramics. It has been projected that fully optimized stationary gas turbines would have a {approx}20 percent gain in thermal efficiency and {approx}40 percent gain in output power in simple cycle compared to all metal-engines with air-cooled components. Annual fuel savings in cogeneration in the U.S. would be on the order of 0.2 Quad by 2010. Emissions reductions to under 10 ppmv NO{sub x} are also forecast. This paper describes the progress on a three-phase, 6-year program sponsored by the U.S. Department of Energy, Office of Industrial Technologies, to achieve significant performance improvements and emissions reductions in stationary gas turbines by replacing metallic hot section components with ceramic parts. Progress is being reported for the period September 1, 1994, through September 30, 1995.

  7. Preparation of basalt-based glass ceramics

    Directory of Open Access Journals (Sweden)

    MIHOVIL LOGAR

    2003-06-01

    Full Text Available Local and conventional raw materials–massive basalt from the Vrelo locality on Kopaonik mountain–have been used as starting materials to test their suitability for the production of glass-ceramics. Crystallization phenomena of glasses of the fused basalt rocks were studied by X-ray phase analysis, optical microscopy and other techniques. Various heat treatments were used, and their influences, on controlling the microstructures and properties of the products were studied with the aim of developing high strength glass-ceramic materials. Diopside CaMg(SiO32 and hypersthene ((Mg,FeSiO3 were identifies as the crystalline phases. The final products contained considerable amounts of a glassy phase. The crystalline size was in range of 8–480 mm with plate or needle shape. Microhardness, crashing strength and wears resistence of the glass-ceramics ranged from 6.5–7.5, from 2000–6300 kg/cm2 and from 0.1–0.2 g/cm, respectively.

  8. Lower energy costs in the ceramics industry - via ceramic fibers

    Energy Technology Data Exchange (ETDEWEB)

    Zander, H.P.

    1983-04-01

    Ceramic fibres, due to their high thermal and chemical resistance, receive increasing attention as insulating material for industrial purposes. After a short characterisation, examples of furnace wall lining are given, and a tunnel-kiln car for baking of sanitation ceramics is investigated with a view to possibilities of supplementary insulation.

  9. Ceramic-on-ceramic total hip arthroplasty: update.

    Science.gov (United States)

    Capello, William N; D'Antonio, James A; Feinberg, Judy R; Manley, Michael T; Naughton, Marybeth

    2008-10-01

    This prospective, randomized, multicenter study of alumina ceramic-on-alumina ceramic bearing couples includes 452 patients (475 hips). Their average age was 53 years with approximately two thirds men and 82% with osteoarthritis. At an average 8-year follow-up, clinical results were excellent and cortical erosions significantly less than in the conventional polyethylene-on-metal bearing group. Nine hips have undergone revision of one or both components for any reason. Of the 380 ceramic liners, 2 (0.5%) have fractured requiring reoperation, and 3 (0.8%) ceramic patients reported a transient squeaking sound, one of which had a head and liner change due to groin pain secondary to psoas tendinitis at 5 years. With no revisions for aseptic loosening and minimal cortical erosions, alumina-ceramic bearing couples are performing in a manner superior to the polyethylene-on-metal bearing in this young, active patient population.

  10. Improved Tensile Test for Ceramics

    Science.gov (United States)

    Osiecki, R. A.

    1982-01-01

    For almost-nondestructive tensile testing of ceramics, steel rod is bonded to sample of ceramic. Assembly is then pulled apart in conventional tensile-test machine. Test destroys only shallow surface layer which can be machined away making specimen ready for other uses. Method should be useful as manufacturing inspection procedure for low-strength brittle materials.

  11. Ceramics in nuclear waste management

    Energy Technology Data Exchange (ETDEWEB)

    Chikalla, T D; Mendel, J E [eds.

    1979-05-01

    Seventy-three papers are included, arranged under the following section headings: national programs for the disposal of radioactive wastes, waste from stability and characterization, glass processing, ceramic processing, ceramic and glass processing, leaching of waste materials, properties of nuclear waste forms, and immobilization of special radioactive wastes. Separate abstracts were prepared for all the papers. (DLC)

  12. STRUCTURAL CHARACTERIZATION OF LITHIUM DOPED NZP Na1

    African Journals Online (AJOL)

    DR. AMIN

    2011-06-01

    cm3.The grain ... synthesis of the materials using solid state reaction ... synthesis of the compositions at low temperatures ... inside a gas-heated furnace for eight hours at ..... lower temperatures often leads to smaller grain sizes.

  13. Method of forming a ceramic matrix composite and a ceramic matrix component

    Energy Technology Data Exchange (ETDEWEB)

    de Diego, Peter; Zhang, James

    2017-05-30

    A method of forming a ceramic matrix composite component includes providing a formed ceramic member having a cavity, filling at least a portion of the cavity with a ceramic foam. The ceramic foam is deposited on a barrier layer covering at least one internal passage of the cavity. The method includes processing the formed ceramic member and ceramic foam to obtain a ceramic matrix composite component. Also provided is a method of forming a ceramic matrix composite blade and a ceramic matrix composite component.

  14. Preparation of Bauxite Ceramic Microsphere

    Institute of Scientific and Technical Information of China (English)

    CHENG Xiaosu; LIU Pingan; LI Xiuyan; SHUI Anze; ZENG Lingke

    2007-01-01

    Ceramic microspheres were prepared by using Chinese bauxite as raw materials through the centrifugal spray drying method. The control technology of microsphere size, degree of sphericity was researched. The ceramic microspheres were sintered by a double sintering process. The microstructure and composition of ceramic microsphere were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and X-ray energy spectroscopy. The results show that the degree of sphericity of the ceramic microsphere was good and the particle size was 10-100 μm. The XRD analysis reveals that the main crystalline phase of the ceramic microsphere was α- Al2O3 and mullite (3Al2O3·2SiO2). The product can be used as reinforced material for composite material, especially for antiskid and hard wearing aluminum alloy coating.

  15. Low thermal expansion glass ceramics

    CERN Document Server

    1995-01-01

    This book is one of a series reporting on international research and development activities conducted by the Schott group of companies With the series, Schott aims to provide an overview of its activities for scientists, engineers, and managers from all branches of industry worldwide where glasses and glass ceramics are of interest Each volume begins with a chapter providing a general idea of the current problems, results, and trends relating to the subjects treated This volume describes the fundamental principles, the manufacturing process, and applications of low thermal expansion glass ceramics The composition, structure, and stability of polycrystalline materials having a low thermal expansion are described, and it is shown how low thermal expansion glass ceramics can be manufactured from appropriately chosen glass compositions Examples illustrate the formation of this type of glass ceramic by utilizing normal production processes together with controlled crystallization Thus glass ceramics with thermal c...

  16. Ceramic membrane development in NGK

    Science.gov (United States)

    Araki, Kiyoshi; Sakai, Hitoshi

    2011-05-01

    NGK Insulators, Ltd. was established in 1919 to manufacture the electric porcelain insulators for power transmission lines. Since then, our business has grown as one of the world-leading ceramics manufacturing companies and currently supply with the various environmentally-benign ceramic products to worldwide. In this paper, ceramic membrane development in NGK is described in detail. We have been selling ceramic microfiltration (MF) membranes and ultra-filtration (UF) membranes for many years to be used for solid/liquid separation in various fields such as pharmaceutical, chemical, food and semiconductor industries. In Corporate R&D, new ceramic membranes with sub-nanometer sized pores, which are fabricated on top of the membrane filters as support, are under development for gas and liquid/liquid separation processes.

  17. Ceramic membrane development in NGK

    Energy Technology Data Exchange (ETDEWEB)

    Araki, Kiyoshi; Sakai, Hitoshi, E-mail: kinsakai@ngk.co.jp [Corporate R and D, NGK Insulators, Ltd., Nagoya 467-8530 (Japan)

    2011-05-15

    NGK Insulators, Ltd. was established in 1919 to manufacture the electric porcelain insulators for power transmission lines. Since then, our business has grown as one of the world-leading ceramics manufacturing companies and currently supply with the various environmentally-benign ceramic products to worldwide. In this paper, ceramic membrane development in NGK is described in detail. We have been selling ceramic microfiltration (MF) membranes and ultra-filtration (UF) membranes for many years to be used for solid/liquid separation in various fields such as pharmaceutical, chemical, food and semiconductor industries. In Corporate R and D, new ceramic membranes with sub-nanometer sized pores, which are fabricated on top of the membrane filters as support, are under development for gas and liquid/liquid separation processes.

  18. Effects of talc and clay addition on pressureless sintering of porous Si3N4 ceramics

    Indian Academy of Sciences (India)

    Yu Fangli; Yang Jianfeng; Xue Yaohui; Du Jun; Lu Yuan; Gao Jiqiang

    2009-04-01

    Porous Si3N4 ceramics were successfully synthesized using cheaper talc and clay as sintering additives by pressureless sintering technology and the microstructure and mechanical properties of the ceramics were also investigated. The results indicated that the ceramics consisted of elongated -Si3N4 and small Si2N2O grains. Fibrous -Si3N4 grains developed in the porous microstructure, and the grain morphology and size were affected by different sintering conditions. Adding 20% talc and clay sintered at 1700°C for 2 h, the porous Si3N4 ceramics were obtained with excellent properties. The final mechanical properties of the Si3N4 ceramics were as follows: porosity, 0 = 45.39%; density, ρ = 1.663.g.cm-3; flexural strength, b (average) = 131.59 MPa; Weibull modulus, = 16.20.

  19. Ceramic/polymer functionally graded material (FGM) lightweight armor system

    Energy Technology Data Exchange (ETDEWEB)

    Petrovic, J.J.; McClellan, K.J.

    1998-12-31

    This is the final report of a two-year, Laboratory Directed Research and Development (LDRD) project at the Los Alamos National Laboratory (LANL). Functionally graded material is an enabling technology for lightweight body armor improvements. The objective was to demonstrate the ability to produce functionally graded ceramic-polymer and ceramic-metal lightweight armor materials. This objective involved two aspects. The first and key aspect was the development of graded-porosity boron-carbide ceramic microstructures. The second aspect was the development of techniques for liquid infiltration of lightweight metals and polymers into the graded-porosity ceramic. The authors were successful in synthesizing boron-carbide ceramic microstructures with graded porosity. These graded-porosity boron-carbide hot-pressed pieces were then successfully liquid-infiltrated in vacuum with molten aluminum at 1,300 C, and with liquid polymers at room temperature. Thus, they were able to demonstrate the feasibility of producing boron carbide-aluminum and boron carbide-polymer functionally graded materials.

  20. Combinatorial study of ceramic tape-casting slurries.

    Science.gov (United States)

    Liu, Zhifu; Wang, Yiling; Li, Yongxiang

    2012-03-12

    Ceramic tape-casting slurries are complex systems composed of ceramic powder, solvent, and a number of organic components. Conventionally, the development of ceramic tape-casting slurries is time-consuming and of low efficiency. In this work, combinatorial approaches were applied to screen the ethanol and ethyl-acetate binary solvent based slurry for ceramic green tape-casting. The combinatorial libraries were designed considering the variation of the amount of PVB (Poly vinyl-butyral) binder, polyethylene-400, and butyl-benzyl-phthalate plasticizers, and glyceryl triacetate dispersant. A parallel magnetic stirring process was used to make the combinatorial slurry library. The properties mapping of the slurry library was obtained by investigating the sedimentation and rheological characteristics of the slurries. The slurry composition was refined by scaling up the experiments and comparing the microstructure, mechanical property, and sintering behavior of green tapes made from the selected slurries. Finally, a kind of ethanol-ethyl acetate binary solvent based slurry system suitable for making X7R dielectric ceramic green tapes was achieved.

  1. Ceramic/polymer functionally graded material (FGM) lightweight armor system

    Energy Technology Data Exchange (ETDEWEB)

    Petrovic, J.J.; McClellan, K.J.

    1998-12-31

    This is the final report of a two-year, Laboratory Directed Research and Development (LDRD) project at the Los Alamos National Laboratory (LANL). Functionally graded material is an enabling technology for lightweight body armor improvements. The objective was to demonstrate the ability to produce functionally graded ceramic-polymer and ceramic-metal lightweight armor materials. This objective involved two aspects. The first and key aspect was the development of graded-porosity boron-carbide ceramic microstructures. The second aspect was the development of techniques for liquid infiltration of lightweight metals and polymers into the graded-porosity ceramic. The authors were successful in synthesizing boron-carbide ceramic microstructures with graded porosity. These graded-porosity boron-carbide hot-pressed pieces were then successfully liquid-infiltrated in vacuum with molten aluminum at 1,300 C, and with liquid polymers at room temperature. Thus, they were able to demonstrate the feasibility of producing boron carbide-aluminum and boron carbide-polymer functionally graded materials.

  2. High-temperature corrosion resistance of ceramics and ceramic coatings

    Energy Technology Data Exchange (ETDEWEB)

    Tortorelli, P.F.

    1996-06-01

    Ceramics and ceramic composites offer the potential to operate fossil energy systems at the higher temperatures necessary for improved energy efficiency and better environmental control. However, because many fossil fuel-derived processes contain sulfur, chlorine, and carbon, as well as oxygen, degradation from high-temperature corrosion and environmental effects arising from reactions of solids with gases and condensable products is a common life-determining factor in operating systems. Ceramic-based products are not immune to such degradation; adequate corrosion resistance must be assured to exploit the technical and economic potential of such materials. This is normally accomplished by using stable, sound oxides that exist in their bulk form, that naturally grow as surface layers upon exposure to an oxidizing environment, or that are deposited as a coating on a susceptible material. It is therefore important to examine the critical issues with respect to more environmental stability of ceramics that have the potential to be corrosion resistant in particular fossil environments. Key aspects include not only chemical compatibility, but the influence of the environment on the mechanical behavior of the ceramic materials. In addition, for coatings, the mechanical reliability of the ceramic is a key issue in that an otherwise corrosion-resistant surface layer must remain sound and adherent in order to provide protection to the underlying substrate. The purpose of this work is to support the development of advanced ceramics and ceramic composites for applications in fossil environments by examining critical issues related to high-temperature corrosion resistance. More specifically, the overall objective of this task is to examine the chemical compatibility and reliability of potentially corrosion-resistant ceramics being developed as protective overcoats and/or structural materials as parts of other work elements funded by the AR&TD Program.

  3. Integral Textile Ceramic Structures

    Science.gov (United States)

    Marshall, David B.; Cox, Brian N.

    2008-08-01

    A new paradigm for ceramic composite structural components enables functionality in heat exchange, transpiration, detailed shape, and thermal strain management that significantly exceeds the prior art. The paradigm is based on the use of three-dimensional fiber reinforcement that is tailored to the specific shape, stress, and thermal requirements of a structural application and therefore generally requires innovative textile methods for each realization. Key features include the attainment of thin skins (less than 1 mm) that are nevertheless structurally robust, transpiration holes formed without cutting fibers, double curvature, compliant integral attachment to other structures that avoids thermal stress buildup, and microcomposite ceramic matrices that minimize spalling and allow the formation of smooth surfaces. All these features can be combined into structures of very varied gross shape and function, using a wide range of materials such as all-oxide systems and SiC and carbon fibers in SiC matrices. Illustrations are drawn from rocket nozzles, thermal protection systems, and gas turbine engines. The new design challenges that arise for such material/structure systems are being met by specialized computational modeling that departs significantly in the representation of materials behavior from that used in conventional finite element methods.

  4. High pressure ceramic heat exchanger

    Science.gov (United States)

    Harkins, Bruce D.; Ward, Michael E.

    1998-01-01

    Many recuperators have components which react to corrosive gases and are used in applications where the donor fluid includes highly corrosive gases. These recuperators have suffered reduced life, increased service or maintenance, and resulted in increased cost. The present header assembly when used with recuperators reduces the brittle effect of a portion of the ceramic components. Thus, the present header assembly used with the present recuperator increases the life, reduces the service and maintenance, and reduces the increased cost associated with corrosive action of components used to manufacture recuperators. The present header assembly is comprised of a first ceramic member, a second ceramic member, a strengthening reinforcing member being in spaced relationship to the first ceramic member and the second ceramic member. The header assembly is further comprised of a refractory material disposed in contacting relationship with the first ceramic member, the second ceramic member and the strengthening reinforcing member. The present header assembly provides a high strength load bearing header assembly having good thermal cycling characteristics, good resistance to a corrosive environment and good steady state strength at elevated temperatures.

  5. Strength and Microstructure of Ceramics.

    Science.gov (United States)

    1991-10-01

    34 microplasticity " stage in crack initiation from the flaw’ " for alumina ceramics has been carried out. Results of (from literal adaptations of the original...us to identify frontal-zone microcracking or even microplasticity . However. bridge degradation as a cause of the fatigue process. "Wear" direct...Ceramics", J. Aust. Ceram. Soc. 16 4-9. [24] A.W. Ruff and S.M. Wiederhorn (1979) "Erosion by Solid Particle Impact ", in Treatise on Materials Science and

  6. Innovative grinding wheel design for cost-effective machining of advanced ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Licht, R.H.; Kuo, P.; Liu, S.; Murphy, D.; Picone, J.W.; Ramanath, S.

    2000-05-01

    This Final Report covers the Phase II Innovative Grinding Wheel (IGW) program in which Norton Company successfully developed a novel grinding wheel for cost-effective cylindrical grinding of advanced ceramics. In 1995, Norton Company successfully completed the 16-month Phase I technical effort to define requirements, design, develop, and evaluate a next-generation grinding wheel for cost-effective cylindrical grinding of advanced ceramics using small prototype wheels. The Phase II program was initiated to scale-up the new superabrasive wheel specification to larger diameters, 305-mm to 406-mm, required for most production grinding of cylindrical ceramic parts, and to perform in-house and independent validation grinding tests.

  7. Creep in electronic ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Routbort, J. L.; Goretta, K. C.; Arellano-Lopez, A. R.

    2000-04-27

    High-temperature creep measurements combined with microstructural investigations can be used to elucidate deformation mechanisms that can be related to the diffusion kinetics and defect chemistry of the minority species. This paper will review the theoretical basis for this correlation and illustrate it with examples from some important electronic ceramics having a perovskite structure. Recent results on BaTiO{sub 3}, (La{sub 1{minus}x}Sr){sub 1{minus}y}MnO{sub 3+{delta}}, YBa{sub 2}Cu{sub 3}O{sub x}, Bi{sub 2}Sr{sub 2}CaCu{sub 2}O{sub x}, (Bi,Pb){sub 2}Sr{sub 2}Ca{sub 2}Cu{sub 3}O{sub x} and Sr(Fe,Co){sub 1.5}O{sub x} will be presented.

  8. Low Thermal Expansion Glass Ceramics

    CERN Document Server

    Bach, Hans

    2005-01-01

    This book appears in the authoritative series reporting the international research and development activities conducted by the Schott group of companies. This series provides an overview of Schott's activities for scientists, engineers, and managers from all branches of industry worldwide in which glasses and glass ceramics are of interest. Each volume begins with a chapter providing a general idea of the current problems, results, and trends relating to the subjects treated. This new extended edition describes the fundamental principles, the manufacturing process, and applications of low thermal expansion glass ceramics. The composition, structure, and stability of polycrystalline materials having a low thermal expansion are described, and it is shown how low thermal expansion glass ceramics can be manufactured from appropriately chosen glass compositions. Examples illustrate the formation of this type of glass ceramic by utilizing normal production processes together with controlled crystallization. Thus g...

  9. Bringing Ceramic Parts to Earth

    Institute of Scientific and Technical Information of China (English)

    履之

    1995-01-01

    The benefits of using ceramic engine components are well known:They are tougher than metal parts, weigh less, and can withstand hotter operating temperatures.So why aren’t they being used now? High cost.

  10. Recent progress in ceramic joining

    Energy Technology Data Exchange (ETDEWEB)

    Loehman, R.E.

    1998-09-01

    Both fundamental and practical aspects of ceramic joining are understood well enough for many, if not most, applications requiring moderate strengths at room temperature. This paper argues that the two greatest needs in ceramic joining are for techniques to join buried interfaces by selective heating, and methods for joining ceramics for use at temperatures of 800 to 1,200 C. Heating with microwave radiation or with high-energy electron beams has been used to join buried ceramic interfaces, for example SiC to SiC. Joints with varying levels of strength at temperatures of 600 to 1,000 C have been made using four techniques: (1) transient liquid phase bonding; (2) joining with refractory braze alloys; (3) joining with refractory glass compositions; and (4) joining using preceramic polymers. Joint strengths as high as 550 MPa at 1,000 C have been reported for silicon nitride-silicon nitride bonds tested in four-point flexure.

  11. Ceramic Forum International yearbook 2005

    Energy Technology Data Exchange (ETDEWEB)

    Reh, H. (ed.)

    2004-12-01

    This is the second English-language edition of our 'ceramic forum international Yearbook'. In this year's 'Ceramics World', the perpetually updated textbook section, you will find papers surveying the already in technical ceramics established fields of 'bioceramics' and 'ceramic armouring'. From the traditional ceramics sector, from which news of more and more innovations have been reaching us in recent months, we have picked out 'decorating processes for ceramic tiles' as these are currently enjoying an undreamt-of boom thanks to the development of completely new shaping processes. A soundly researched study on 'rheology in ceramics' completes this section of the yearbook. Interested ceramists will again find everything they need for their day-to-day work - the index will help them to find the information they need fast. This information is available under the following headings: (A) Product News: Short notes on outstanding new machines, kilns, plants and equipment as well as new raw materials on the market, supplied by both European and overseas suppliers. (B) Abstracts: A compilation of abridged articles, all of which published during the last 12 months, discussing interesting processes and products or new directions in research. (C) ESD - European Suppliers Directory: Who supplies what? In English, German, Spanish, Italian and French with about 220 company entries. (D) Appendix: Listing ceramics laboratories in Europe; the periodic system; the most important physical units and the conversion of older ones to SI units (and vice versa); essential formulas for use in the ceramist's daily practice. (orig.)

  12. Method for preparing ceramic composite

    Science.gov (United States)

    Alexander, Kathleen B.; Tiegs, Terry N.; Becher, Paul F.; Waters, Shirley B.

    1996-01-01

    A process for preparing ceramic composite comprising blending TiC particulates, Al.sub.2 O.sub.3 particulates and nickle aluminide and consolidating the mixture at a temperature and pressure sufficient to produce a densified ceramic composite having fracture toughness equal to or greater than 7 MPa m.sup.1/2, a hardness equal to or greater than 18 GPa.

  13. Nano-Ceramic Coated Plastics

    Science.gov (United States)

    Cho, Junghyun

    2013-01-01

    Plastic products, due to their durability, safety, and low manufacturing cost, are now rapidly replacing cookware items traditionally made of glass and ceramics. Despite this trend, some still prefer relatively expensive and more fragile ceramic/glassware because plastics can deteriorate over time after exposure to foods, which can generate odors, bad appearance, and/or color change. Nano-ceramic coatings can eliminate these drawbacks while still retaining the advantages of the plastic, since the coating only alters the surface of the plastic. The surface coating adds functionality to the plastics such as self-cleaning and disinfectant capabilities that result from a photocatalytic effect of certain ceramic systems. These ceramic coatings can also provide non-stick surfaces and higher temperature capabilities for the base plastics without resorting to ceramic or glass materials. Titanium dioxide (TiO2) and zinc oxide (ZnO) are the candidates for a nano-ceramic coating to deposit on the plastics or plastic films used in cookware and kitchenware. Both are wide-bandgap semiconductors (3.0 to 3.2 eV for TiO2 and 3.2 to 3.3 eV for ZnO), so they exhibit a photocatalytic property under ultraviolet (UV) light. This will lead to decomposition of organic compounds. Decomposed products can be easily washed off by water, so the use of detergents will be minimal. High-crystalline film with large surface area for the reaction is essential to guarantee good photocatalytic performance of these oxides. Low-temperature processing (nano-ceramic coatings (TiO2, ZnO) on plastic materials (silicone, Teflon, PET, etc.) that can possess both photocatalytic oxide properties and flexible plastic properties. Processing cost is low and it does not require any expensive equipment investment. Processing can be scalable to current manufacturing infrastructure.

  14. Influence of hot isostatic pressing on ZrO2-CaO dental ceramics properties.

    Science.gov (United States)

    Gionea, Alin; Andronescu, Ecaterina; Voicu, Georgeta; Bleotu, Coralia; Surdu, Vasile-Adrian

    2016-08-30

    Different hot isostatic pressing conditions were used to obtain zirconia ceramics, in order to assess the influence of HIP on phase transformation, compressive strength, Young's modulus and density. First, CaO stabilized zirconia powder was synthesized through sol-gel method, using zirconium propoxide, calcium isopropoxide and 2-metoxiethanol as precursors, then HIP treatment was applied to obtain final dense ceramics. Ceramics were morphologically and structurally characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM). Density measurements, compressive strength and Young's modulus tests were also performed in order to evaluate the effect of HIP treatment. The zirconia powders heat treated at 500°C for 2h showed a pure cubic phase with average particle dimension about 70nm. The samples that were hot isostatic pressed presented a mixture of monoclinic-tetragonal or monoclinic-cubic phases, while for pre-sintered samples, cubic zirconia was the single crystalline form. Final dense ceramics were obtained after HIP treatment, with relative density values higher than 94%. ZrO2-CaO ceramics presented high compressive strength, with values in the range of 500-708.9MPa and elastic behavior with Young's modulus between 1739MPa and 4372MPa. Finally zirconia ceramics were tested for biocompatibility allowing the normal development of MG63 cells in vitro.

  15. Fabrication of functionally gradient materials with internal channels in ceramics and ceramic composites

    Science.gov (United States)

    Shin, Hyea-Weon

    Functionally Gradient Materials (FGMs) are inhomogeneous materials whose compositions vary from one phase to another. By tailoring the inhomogeneous properties, FGMs can be used to reduce the stresses that are caused by severe thermal gradients. Thermal gradient loading can further be compensated by heat transfer into a cooling fluid circulating in a network of channels and manifolds. In an envisioned application, heat from a localized source is transferred to the cooling fluid, easing sharp thermal loads while minimizing the unwanted spread of heat energy to the ambient surroundings. This study reports on the fabrication of functionally gradient ceramics and the embedding of simple internal channels within these ceramics. Functional gradiency (variation of composition) is built in via the layering of different components across the thickness of a plate sample. Traditional powder processing techniques are applied to fabricate the test pieces, and recently developed methods of joining are used to build assemblies from individually sintered plate layers. For a well-formed FGM to be made, materials parameters need to be selected based on mechanical, thermal and chemical properties. As a class, ceramics are hard, wear-resistant, refractory, electrically and thermally insulative, nonmagnetic, chemically stable, and oxidation-resistant. However, because of their brittleness, ceramics with minute channels are difficult to machine. Instead, for this study, a graphite fugitive phase is used as a spacer to support channel volumes within a ceramic powder compact; during pre-sintering, the graphite burns out to expose a network of channels. Full sintering fixes the final shape. At the operating temperatures of the ovens used in our fabrication study, sintering of alumina, partially stabilized zirconia, fully stabilized zirconia and hydroxyapatite have been successful, and these ceramic powders form the basis of the present fabrication studies. Inhomogeneities inherent in the

  16. Microwave sintering of ceramic materials

    Science.gov (United States)

    Karayannis, V. G.

    2016-11-01

    In the present study, the potential of microwave irradiation as an innovative energy- efficient alternative to conventional heating technologies in ceramic manufacturing is reviewed, addressing the advantages/disadvantages, while also commenting on future applications of possible commercial interest. Ceramic materials have been extensively studied and used due to several advantages they exhibit. Sintering ceramics using microwave radiation, a novel technology widely employed in various fields, can be an efficient, economic and environmentally-friendlier approach, to improve the consolidation efficiency and reduce the processing cycle-time, in order to attain substantial energy and cost savings. Microwave sintering provides efficient internal heating, as energy is supplied directly and penetrates the material. Since energy transfer occurs at a molecular level, heat is generated throughout the material, thus avoiding significant temperature gradients between the surface and the interior, which are frequently encountered at high heating rates upon conventional sintering. Thus, rapid, volumetric and uniform heating of various raw materials and secondary resources for ceramic production is possible, with limited grain coarsening, leading to accelerated densification, and uniform and fine-grained microstructures, with enhanced mechanical performance. This is particularly important for manufacturing large-size ceramic products of quality, and also for specialty ceramic materials such as bioceramics and electroceramics. Critical parameters for the process optimization, including the electromagnetic field distribution, microwave-material interaction, heat transfer mechanisms and material transformations, should be taken into consideration.

  17. Ferroelectric ceramics in a pyroelectric accelerator

    Energy Technology Data Exchange (ETDEWEB)

    Shchagin, A. V., E-mail: shchagin@kipt.kharkov.ua [Kharkov Institute of Physics and Technology, Kharkov 61108 (Ukraine); Belgorod State University, Belgorod 308015 (Russian Federation); Miroshnik, V. S.; Volkov, V. I. [Kharkov Institute of Physics and Technology, Kharkov 61108 (Ukraine); Oleinik, A. N. [Belgorod State University, Belgorod 308015 (Russian Federation)

    2015-12-07

    The applicability of polarized ferroelectric ceramics as a pyroelectric in a pyroelectric accelerator is shown by experiments. The spectra of X-ray radiation of energy up to tens of keV, generated by accelerated electrons, have been measured on heating and cooling of the ceramics in vacuum. It is suggested that curved layers of polarized ferroelectric ceramics be used as elements of ceramic pyroelectric accelerators. Besides, nanotubes and nanowires manufactured from ferroelectric ceramics are proposed for the use in nanometer-scale ceramic pyroelectric nanoaccelerators for future applications in nanotechnologies.

  18. Needs assessment for manufacturing ceramic gas turbine components

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, D.R.; McSpadden, S.B.; Morris, T.O.; Pasto, A.E.

    1995-11-01

    An assessment of needs for the manufacturing of ceramic gas turbine components was undertaken to provide a technical basis for planning R&D activities to support DOE`s gas turbine programs. The manufacturing processes for ceramic turbine engine components were examined from design through final inspection and testing. The following technology needs were identified: Concurrent engineering early in the design phase to develop ceramic components that are more readily manufacturable. Additional effort in determining the boundaries of acceptable design dimensions and tolerances through experimental and/or analytical means. Provision, by the designer, of a CAD based model of the component early in the design cycle. Standardization in the way turbine components are dimensioned and toleranced, and in the way component datum features are defined. Rapid means of fabricating hard tooling, including intelligent systems for design of tooling and rapid prototyping of tooling. Determination of process capabilities by manufacturing significant numbers of parts. Development of more robust ceramic manufacturing processes which are tolerant of process variations. Development of intelligent processing as a means of controlling yield and quality of components. Development of computer models of key manufacturing steps, such as green forming to reduce the number of iterations required to manufacture intolerance components. Development of creep feed or other low-damage precision grinding for finish machining of components. Improved means of fixturing components for finish machining. Fewer and lower-cost final inspection requirements. Standard procedures, including consistent terminology and analytical software for dimensional inspection of components. Uniform data requirements from the US turbine engine companies. An agreed-upon system of naming ceramic materials and updating the name when changes have been made.

  19. Performance of Ceramics in Severe Environments

    Science.gov (United States)

    Jacobson, Nathan S.; Fox, Dennis S.; Smialek, James L.; Deliacorte, Christopher; Lee, Kang N.

    2005-01-01

    Ceramics are generally stable to higher temperatures than most metals and alloys. Thus the development of high temperature structural ceramics has been an area of active research for many years. While the dream of a ceramic heat engine still faces many challenges, niche markets are developing for these materials at high temperatures. In these applications, ceramics are exposed not only to high temperatures but also aggressive gases and deposits. In this chapter we review the response of ceramic materials to these environments. We discuss corrosion mechanisms, the relative importance of a particular corrodent, and, where available, corrosion rates. Most of the available corrosion information is on silicon carbide (SIC) and silicon nitride (Si3N4) monolithic ceramics. These materials form a stable film of silica (SO2) in an oxidizing environment. We begin with a discussion of oxidation of these materials and proceed to the effects of other corrodents such as water vapor and salt deposits. We also discuss oxidation and corrosion of other ceramics: precurser derived ceramics, ceramic matrix composites (CMCs), ceramics which form oxide scales other than silica, and oxide ceramics. Many of the corrosion issues discussed can be mitigated with refractory oxide coatings and we discuss the current status of this active area of research. Ultimately, the concern of corrosion is loss of load bearing capability. We discuss the effects of corrosive environments on the strength of ceramics, both monolithic and composite. We conclude with a discussion of high temperature wear of ceramics, another important form of degradation at high temperatures.

  20. Research on Chemical Mechanical Planarization for Functional Ceramics

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Presently, the products of functional ceramic are widely applied in the light & mechatronics fields such as communication, aeronautic and astronautic engineering, military affairs and home-use electrical appliance etc. It's performance of working is mainly determined by the physical performance of the surface. And therefore the roughness and the affected layer's depth of the final processing surface have a direct influence to the performance of the device. It is obvious that how to guarantee the processing ...

  1. Development of Sesquioxide Ceramic for High Energy Lasers

    Science.gov (United States)

    2015-05-25

    Final 3. DATES COVERED (From - To) 28 Mar 13 – 27 Mar 15 4. TITLE AND SUBTITLE Development of Sesquioxide Ceramic for High Energy Lasers ...the findings include, the relationship between the appropriate evaluation process for the performance of materials and laser oscillation performance...homogeneity was lowered by adding laser active ions into the above host materials. 4) Optical heterogeneity was caused by the inhomogeneous

  2. Nanoscale Reinforced, Polymer Derived Ceramic Matrix Coatings

    Energy Technology Data Exchange (ETDEWEB)

    Rajendra Bordia

    2009-07-31

    processing techniques for these coatings. In addition, we investigated the effect of microstructure on the mechanical properties and oxidation protection ability of the coatings. Coatings were developed to provide oxidation protection to both ferritic and austentic alloys and Ni-based alloys. The coatings that we developed are based on low viscosity pre-ceramic polymers. Thus they can be easily applied to any shape by using a variety of techniques including dip-coating, spray-coating and painting. The polymers are loaded with a variety of nanoparticles. The nanoparticles have two primary roles: control of the final composition and phases (and hence the properties); and control of the shrinkage during thermal decomposition of the polymer. Thus the selection of the nanoparticles was the most critical aspect of this project. Based on the results of the processing studies, the performance of selected coatings in oxidizing conditions (both static and cyclic) was investigated.

  3. High incidence of squeaking in THAs with alumina ceramic-on-ceramic bearings.

    NARCIS (Netherlands)

    Keurentjes, J.C.; Kuipers, R.M.; Wever, D.J.; Schreurs, B.W.

    2008-01-01

    Ceramic-on-ceramic bearings in THA are a popular alternative to overcome wear concerns in traditional metal-polyethylene bearings. However, squeaking is a potentially worrisome phenomenon in ceramic-on-ceramic THAs which we observed in some of our patients. We reviewed all 42 patients who underwent

  4. Interpenetrating phase ceramic/polymer composite coatings: Fabrication and characterization

    Science.gov (United States)

    Craig, Bradley Dene

    The goals of this thesis research were to fabricate interpenetrating phase composite (IPC) ceramic/polymer coatings and to investigate the effect of the interconnected microstructure on the physical and wear properties of the coatings. IPC coatings with an interpenetrating phase microstructure were successfully fabricated by first forming a porous ceramic with an interconnected microstructure using a chemical bonding route (mainly reacting alpha-alumina (0.3 mum) with orthophosphoric acid to form a phosphate bond). Porosity within these ceramic coatings was easily controlled between 20 and 50 vol. % by phosphoric acid addition, and was measured by a new porosity measurement technique (thermogravimetric volatilization of liquids, or TVL) which was developed. The resulting ceramic preforms were infiltrated with a UV and thermally curable cycloaliphatic epoxide resin and cured. This fabrication route resulted in composite coatings with thicknesses ranging from ˜1mum to 100 mum with complete filling of open pore space. The physical properties of the composite coatings, including microhardness, flexural modulus and wear resistance, were evaluated as a function of processing variables, including orthophosphoric acid content and ceramic phase firing temperature, which affected the microstructure and interparticulate bonding between particles in the coatings. For example, microhardness increased from ˜30 on the Vicker's scale to well over 200 as interparticulate bonding was increased in the ceramic phase. Additionally, Taber wear resistance in the best TPC coatings was found to approach that of fully-densified alumina under certain conditions. Several factors were found to influence the wear mechanism in the IPC coating materials. Forming strong connections between ceramic particles led to up to an order of magnitude increase in the wear resistance. Additionally, coating microhardness and ceramic/polymer interfacial strength were studied and found to be important in

  5. Structures and properties of alumina-based ceramic for reconstructive oncology

    Science.gov (United States)

    Grigoriev, M. V.; Kulkov, S. N.

    2016-08-01

    The microstructure of alumina ceramics based on powders with a varying grain size has been investigated. Both commercial alumina powders and those fabricated by denitration of aluminum salts in high-frequency discharge plasma were used. It is shown that the variation of the sintering temperature and morphology of the initial powders of the particles leads to a change of the pore structure of ceramics from pore isolated clusters to a structure consisting of a ceramic skeleton and a large pore space. Changing the type of pore structure occurs at about 50% of porosity. The ceramic pore size distribution is bimodal. Dependencies final density vs initial density are linear; at the same time with increasing temperature, inclination of changes from positive to negative, indicating the change of sealing mechanisms. Extrapolation of these curves showed that they intersect with the values of density of about 2 g/cm3, which indicates the possibility of producing non-shrink ceramics. It is shown that the strength increases with increasing nanocrystalline alumina content in powder mixture. A change in the character the pore structure is accompanied by a sharp decrease in strength, which corresponds to the percolation transition in ceramics. These results showed that it is possible to obtain ceramic materials with the structure and properties similar to natural bone.

  6. Polymer/Ceramic Composite Membranes and Their Application in Pervaporation Process

    Institute of Scientific and Technical Information of China (English)

    刘公平; 卫旺; 金万勤; 徐南平

    2012-01-01

    Pervaporation (PV), as an environmental friendly and energy-saving separation technology, has been received increasing attention in recent years. This article reviews the preparation and application of macroporous ceramic-supported polymer composite pervaporation membranes. The separation materials of polymer/ceramic composite membranes presented here include hydrophobic polydimethylsiloxane (PDMS) and hydrophilic poly(vinyl alcohol) (PVA), chitosan (CS) and polyelectrolytes. The effects of ceramic support treatment, polymer solution properties, interfacial adhesion and incorporating or blending modification on the membrane structure and PV performance are discussed. Two in-situ characterization methods developed for polymer/ceramic composite membranes are also covered in the discussio.n. The.applications of these composite_membranesi_n_ pervaporation process are summarized as well, which contain the bio-fuels recovery, gasoline desulfuration and PV coupled process using PDMS/ceramic composite membrane, and dehydration of alcohols and esters using ceramic-supported PVA or PVA-CS composite membrane. Finally, a brief conclusion remark on polymer/ceramic composite mem- branes is given and possible future research is outlined.

  7. Assessment and evaluation of ceramic filter cleaning techniques: Task Order 19

    Energy Technology Data Exchange (ETDEWEB)

    Chen, H.; Zaharchuk, R.; Harbaugh, L.B.; Klett, M.

    1994-10-01

    The objective of this study was to assess and evaluate the effectiveness, appropriateness and economics of ceramic barrier filter cleaning techniques used for high-temperature and high-pressure particulate filtration. Three potential filter cleaning techniques were evaluated. These techniques include, conventional on-line pulse driven reverse gas filter cleaning, off-line reverse gas filter cleaning and a novel rapid pulse driven filter cleaning. These three ceramic filter cleaning techniques are either presently employed, or being considered for use, in the filtration of coal derived gas streams (combustion or gasification) under high-temperature high-pressure conditions. This study was divided into six subtasks: first principle analysis of ceramic barrier filter cleaning mechanisms; operational values for parameters identified with the filter cleaning mechanisms; evaluation and identification of potential ceramic filter cleaning techniques; development of conceptual designs for ceramic barrier filter systems and ceramic barrier filter cleaning systems for two DOE specified power plants; evaluation of ceramic barrier filter system cleaning techniques; and final report and presentation. Within individual sections of this report critical design and operational issues were evaluated and key findings were identified.

  8. Preparation of Machinable Bioactive Glass-ceramics by Sol-gel Method

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    The purpose of this research was to prepare machinable bioactive glass-ceramics by sol-gel method. A multi-component composite sol with great uniformity and stability was first prepared by a 2-step method.The composite sol was then transformed into gel by aging under different temperatures. The gel was dried finally by super critically drying method and sintered to obtain the machinable bioactive glass-ceramics. Effect of thermal treatment on crystallization of the glass-ceramics was investigated by X-ray diffraction (XRD) analysis. Microstructure of the glass-ceramics was observed by Scanning Electron Microscopy (SEM) and the mechanism of machinability was discussed. Phlogopite and hydroxylapatite were identified as main crystal phases by XRD analysis under thermal treatment at 750 ℃ and 950 ℃ for 1.5 h separately. The relative bulk density could achieve 99%under 1050 ℃ for 4 h. Microstructure of the glass-ceramics showed that the randomly distributed phlogopite and hydroxylapatite phases were favorable to the machinability of the glass-ceramics. A mean bending strength of about 160-180 MPa and a fracture toughness parameter KIC of about 2.1-2.3 were determined for the glass-ceramics.

  9. Structure and mechanical properties of ceramic coatings fabricated by plasma electrolytic oxidation on aluminized steel

    Science.gov (United States)

    Wu, Zhenqiang; Xia, Yuan; Li, Guang; Xu, Fangtao

    2007-08-01

    Ceramic coatings were formed by plasma electrolytic oxidation (PEO) on aluminized steel. Characteristics of the average anodic voltages versus treatment time were observed during the PEO process. The micrographs, compositions and mechanical properties of ceramic coatings were investigated. The results show that the anodic voltage profile for processing of aluminized steel is similar to that for processing bulk Al alloy during early PEO stages and that the thickness of ceramic coating increases approximately linearly with the Al layer consumption. Once the Al layer is completely transformed, the FeAl intermetallic layer begins to participate in the PEO process. At this point, the anodic voltage of aluminized steel descends, and the thickness of ceramic coating grows more slowly. At the same time, some micro-cracks are observed at the Al 2O 3/FeAl interface. The final ceramic coating mainly consists of γ-Al 2O 3, mullite, and α-Al 2O 3 phases. PEO ceramic coatings have excellent elastic recovery and high load supporting performance. Nanohardness of ceramic coating reaches about 19.6 GPa.

  10. III Advanced Ceramics and Applications Conference

    CERN Document Server

    Gadow, Rainer; Mitic, Vojislav; Obradovic, Nina

    2016-01-01

    This is the Proceedings of III Advanced Ceramics and Applications conference, held in Belgrade, Serbia in 2014. It contains 25 papers on various subjects regarding preparation, characterization and application of advanced ceramic materials.

  11. Origin and Development of Chinese Ceramics

    Institute of Scientific and Technical Information of China (English)

    1993-01-01

    CERAMICS is animportant partof traditionalChinese culture and re-flects the wisdomand creativity of theCinese people.Kilnsfrom many differentdynasties have fired anumber of ceramic arti-cles of high artistic val-

  12. Panel report on high temperature ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Nolet, T C [ed.

    1979-01-01

    Fundamental research is reported concerning high temperature ceramics for application in turbines, engines, batteries, gasifiers, MHD, fuel cells, heat exchangers, and hot wall combustors. Ceramics microstructure and behavior are included. (FS)

  13. Ordered ceramic membranes

    Energy Technology Data Exchange (ETDEWEB)

    Anderson, M.A.; Hill, C.G. Jr.; Zeltner, W.A.

    1991-10-01

    Ceramic membranes have been formed from colloidal sols coated on porous clay supports. These supported membranes have been characterized in terms of their permeabilities and permselectivities to various aqueous test solutions. The thermal stabilities and pore structures of these membranes have been characterized by preparing unsupported membranes of the correpsonding material and performing N{sub 2} adsorption-desorption and X-ray diffraction studies on these membranes. To date, membranes have been prepared from a variety of oxides, including TiO{sub 2}, SiO{sub 2}, ZrO{sub 2}, and Al{sub 2}O{sub 3}, as well as Zr-, Fe-, and Nb-doped TiO{sub 2}. In many of these membranes pore diameters are less than 2 nm, while in others the pore diameters are between 3 and 5 nm. Procedures for fabricating porous clay supports with reproducible permeabilities for pure water are also discussed. 30 refs., 59 figs., 22 tabs.

  14. Bar piezoelectric ceramic transformers.

    Science.gov (United States)

    Erhart, Jiří; Pulpan, Půlpán; Rusin, Luboš

    2013-07-01

    Bar-shaped piezoelectric ceramic transformers (PTs) working in the longitudinal vibration mode (k31 mode) were studied. Two types of the transformer were designed--one with the electrode divided into two segments of different length, and one with the electrodes divided into three symmetrical segments. Parameters of studied transformers such as efficiency, transformation ratio, and input and output impedances were measured. An analytical model was developed for PT parameter calculation for both two- and three-segment PTs. Neither type of bar PT exhibited very high efficiency (maximum 72% for three-segment PT design) at a relatively high transformation ratio (it is 4 for two-segment PT and 2 for three-segment PT at the fundamental resonance mode). The optimum resistive loads were 20 and 10 kΩ for two- and three-segment PT designs for the fundamental resonance, respectively, and about one order of magnitude smaller for the higher overtone (i.e., 2 kΩ and 500 Ω, respectively). The no-load transformation ratio was less than 27 (maximum for two-segment electrode PT design). The optimum input electrode aspect ratios (0.48 for three-segment PT and 0.63 for two-segment PT) were calculated numerically under no-load conditions.

  15. Disc piezoelectric ceramic transformers.

    Science.gov (United States)

    Erhart, Jirií; Půlpán, Petr; Doleček, Roman; Psota, Pavel; Lédl, Vít

    2013-08-01

    In this contribution, we present our study on disc-shaped and homogeneously poled piezoelectric ceramic transformers working in planar-extensional vibration modes. Transformers are designed with electrodes divided into wedge, axisymmetrical ring-dot, moonie, smile, or yin-yang segments. Transformation ratio, efficiency, and input and output impedances were measured for low-power signals. Transformer efficiency and transformation ratio were measured as a function of frequency and impedance load in the secondary circuit. Optimum impedance for the maximum efficiency has been found. Maximum efficiency and no-load transformation ratio can reach almost 100% and 52 for the fundamental resonance of ring-dot transformers and 98% and 67 for the second resonance of 2-segment wedge transformers. Maximum efficiency was reached at optimum impedance, which is in the range from 500 Ω to 10 kΩ, depending on the electrode pattern and size. Fundamental vibration mode and its overtones were further studied using frequency-modulated digital holographic interferometry and by the finite element method. Complementary information has been obtained by the infrared camera visualization of surface temperature profiles at higher driving power.

  16. Ceramic HEPA Filter Program

    Energy Technology Data Exchange (ETDEWEB)

    Mitchell, M A; Bergman, W; Haslam, J; Brown, E P; Sawyer, S; Beaulieu, R; Althouse, P; Meike, A

    2012-04-30

    Potential benefits of ceramic filters in nuclear facilities: (1) Short term benefit for DOE, NRC, and industry - (a) CalPoly HTTU provides unique testing capability to answer questions for DOE - High temperature testing of materials, components, filter, (b) Several DNFSB correspondences and presentations by DNFSB members have highlighted the need for HEPA filter R and D - DNFSB Recommendation 2009-2 highlighted a nuclear facility response to an evaluation basis earthquake followed by a fire (aka shake-n-bake) and CalPoly has capability for a shake-n-bake test; (2) Intermediate term benefit for DOE and industry - (a) Filtration for specialty applications, e.g., explosive applications at Nevada, (b) Spin-off technologies applicable to other commercial industries; and (3) Long term benefit for DOE, NRC, and industry - (a) Across industry, strong desire for better performance filter, (b) Engineering solution to safety problem will improve facility safety and decrease dependence on associated support systems, (c) Large potential life-cycle cost savings, and (d) Facilitates development and deployment of LLNL process innovations to allow continuous ventilation system operation during a fire.

  17. Antiferroelectric Shape Memory Ceramics

    Directory of Open Access Journals (Sweden)

    Kenji Uchino

    2016-05-01

    Full Text Available Antiferroelectrics (AFE can exhibit a “shape memory function controllable by electric field”, with huge isotropic volumetric expansion (0.26% associated with the AFE to Ferroelectric (FE phase transformation. Small inverse electric field application can realize the original AFE phase. The response speed is quick (2.5 ms. In the Pb0.99Nb0.02[(Zr0.6Sn0.41-yTiy]0.98O3 (PNZST system, the shape memory function is observed in the intermediate range between high temperature AFE and low temperature FE, or low Ti-concentration AFE and high Ti-concentration FE in the composition. In the AFE multilayer actuators (MLAs, the crack is initiated in the center of a pair of internal electrodes under cyclic electric field, rather than the edge area of the internal electrodes in normal piezoelectric MLAs. The two-sublattice polarization coupling model is proposed to explain: (1 isotropic volume expansion during the AFE-FE transformation; and (2 piezoelectric anisotropy. We introduce latching relays and mechanical clampers as possible unique applications of shape memory ceramics.

  18. Laser-activated remote phosphor conversion with ceramic phosphors

    Science.gov (United States)

    Lenef, Alan; Kelso, John; Tchoul, Maxim; Mehl, Oliver; Sorg, Jörg; Zheng, Y.

    2014-09-01

    Direct laser activation of a remote phosphor, or LARP, is a highly effective approach for producing very high luminance solid-state light sources. Such sources have much smaller étendue than LEDs of similar power, thereby greatly increasing system luminous fluxes in projection and display applications. While several commercial products now employ LARP technology, most current configurations employ phosphor powders in a silicone matrix deposited on rotating wheels. These provide a low excitation duty cycle that helps limit quenching and thermal overload. These systems already operate close to maximum achievable pump powers and intensities. To further increase power scaling and eliminate mechanical parts to achieve smaller footprints, OSRAM has been developing static LARP systems based on high-thermal conductivity monolithic ceramic phosphors. OSRAM has recently introduced a static LARP product using ceramic phosphor for endoscopy and also demonstrated a LARP concept for automotive forward lighting1. We first discuss the basic LARP concept with ceramic phosphors, showing how their improved thermal conductivity can achieve both high luminous fluxes and luminance in a static configuration. Secondly, we show the importance of scattering and low optical losses to achieving high overall efficiency and light extraction. This is shown through experimental results and radiation transport calculations. Finally, we discuss some of the fundamental factors which limit the ultimate luminance achievable with ceramic converted LARP, including optical pumping effects and thermal quenching.

  19. Recent developments in transparent spinel ceramic and composite windows

    Science.gov (United States)

    Bayya, Shyam; Villalobos, Guillermo; Kim, Woohong; Sanghera, Jas; Chin, Geoff; Hunt, Michael; Sadowski, Bryan; Miklos, Fritz; Aggarwal, Ishwar

    2013-09-01

    The U.S. Naval Research Laboratory has pioneered the development of sintering processes for making highly transparent optical ceramics. For example, we have demonstrated the fabrication of record low absorption loss spinel as an exit window for High Energy Laser systems and rare earth doped Y2O3 and Lu2O3 for solid-state ceramic lasers. We have also developed thick spinel windows for submarine photonic masts and predicted the performance of an imaging system using testing and modeling. More recently, we have developed a novel approach of hot pressing where a transparent ceramic is produced in the net shape without requiring post polishing. This technology will result in significant cost savings associated with polishing the final optical element. We are also developing motheye structures on spinel surface to provide rugged anti-reflective solutions. We had earlier identified a Barium GalloGermanate (BGG) glass with matching index and expansion coefficient to spinel. We had demonstrated fabrication of a laminated dome for the Joint Air to Ground Missile (JAGM) program and the technology was transitioned to industry. We have pushed this technology further by developing a BGG glass - spinel ceramic transparent micro-composite, which can be processed well below spinel sintering temperatures. To address the relatively lower strength of BGG glass compared with spinel, we developed an ion-exchange process and achieved strengths up to 450 MPa. This paper gives a summary of our recent findings.

  20. Incorporation of Waste Ceramic Blocks in Structural Ceramics

    Science.gov (United States)

    de Oliveira, Orley Magalhães; das Graças da Silva-Valenzuela, Maria; Andrade, Christiano Gianesi Bastos; Junior, Antonio Hortêncio Munhoz; Valenzuela-Díaz, Francisco Rolando

    In Brazil, Ceramics Industries produce bricks and ceramic tiles in practically all the country. In the southwestern region of Bahia are located some of these industries. A considerable proportion of the material produced do not pass the quality control for not having a uniform visual appearance or have cracks. These burned pieces are generally discarded, resulting in a big quantity of waste. The objective of this work is the characterization of this industrial waste and thus consign them to other industrial applications. Our results demonstrate that the burned waste have potential to be used for incorporation in common clay for structural ceramics, thereby avoiding its disposal in nature and reducing this environmental liability. Experimental bodies were tested with different quantities of waste. The common clay and the burned waste were characterized by XRD, TG/DTA, and SEM. The burned specimens were tested for mechanical strength, water absorption, bulk density, and apparent porosity. An incorporation of 10% of waste furnished the best results.

  1. Ceramic cutting tools materials, development and performance

    CERN Document Server

    Whitney, E Dow

    1994-01-01

    Interest in ceramics as a high speed cutting tool material is based primarily on favorable material properties. As a class of materials, ceramics possess high melting points, excellent hardness and good wear resistance. Unlike most metals, hardness levels in ceramics generally remain high at elevated temperatures which means that cutting tip integrity is relatively unaffected at high cutting speeds. Ceramics are also chemically inert against most workmetals.

  2. Emerging Ceramic-based Materials for Dentistry

    Science.gov (United States)

    Denry, I.; Kelly, J.R.

    2014-01-01

    Our goal is to give an overview of a selection of emerging ceramics and issues for dental or biomedical applications, with emphasis on specific challenges associated with full-contour zirconia ceramics, and a brief synopsis on new machinable glass-ceramics and ceramic-based interpenetrating phase composites. Selected fabrication techniques relevant to dental or biomedical applications such as microwave sintering, spark plasma sintering, and additive manufacturing are also reviewed. Where appropriate, the authors have added their opinions and guidance. PMID:25274751

  3. Micromechanical Evaluation of Ceramic Matrix Composites

    Science.gov (United States)

    1991-02-01

    Materials Sciences Corporation AD-A236 756 M.hM. 9 1 0513 IEIN HIfINU IIl- DTIC JUN 06 1991 MICROMECHANICAL EVALUATION OF S 0 CERAMIC MATRIX COMPOSITES C...Classification) \\() Micromechanical Evaluation of Ceramic Matrix Composites ) 12. PERSONAL AUTHOR(S) C-F. Yen, Z. Hashin, C. Laird, B.W. Rosen, Z. Wang 13a. TYPE...and strengthen the ceramic composites. In this task, various possibilities of crack propagation in unidirectional ceramic matrix composites under

  4. Durability of feldspathic veneering ceramic on glass-infiltrated alumina ceramics after long-term thermocycling.

    Science.gov (United States)

    Mesquita, A M M; Ozcan, M; Souza, R O A; Kojima, A N; Nishioka, R S; Kimpara, E T; Bottino, M A

    2010-01-01

    This study compared the bond strength durability of a feldspathic veneering ceramic to glass-infiltrated reinforced ceramics in dry and aged conditions. Disc shaped (thickness: 4 mm, diameter: 4 mm) of glass-infiltrated alumina (In-Ceram Alumina) and glass-infiltrated alumina reinforced by zirconia (In-Ceram Zirconia) core ceramic specimens (N=48, N=12 per groups) were constructed according to the manufacturers' recommendations. Veneering ceramic (VITA VM7) was fired onto the core ceramics using a mold. The core-veneering ceramic assemblies were randomly divided into two conditions and tested either immediately after specimen preparation (Dry) or following 30000 thermocycling (5-55 ºC±1; dwell time: 30 seconds). Shear bond strength test was performed in a universal testing machine (cross-head speed: 1 mm/min). Failure modes were analyzed using optical microscope (x20). The bond strength data (MPa) were analyzed using ANOVA (α=0.05). Thermocycling did not decrease the bond strength results for both In-Ceram Alumina (30.6±8.2 MPa; P=0.2053) and In-Ceram zirconia (32.6±9 MPa; P=0.3987) core ceramic-feldspathic veneering ceramic combinations when compared to non-aged conditions (28.1±6.4 MPa, 29.7±7.3 MPa, respectively). There were also no significant differences between adhesion of the veneering ceramic to either In-Ceram Alumina or In-Ceram Zirconia ceramics (P=0.3289). Failure types were predominantly a mixture of adhesive failure between the veneering and the core ceramic together with cohesive fracture of the veneering ceramic. Long-term thermocycling aging conditions did not impair the adhesion of the veneering ceramic to the glass-infiltrated alumina core ceramics tested.

  5. Patches for Repairing Ceramics and Ceramic-Matrix Composites

    Science.gov (United States)

    Hogenson, Peter A.; Toombs, Gordon R.; Adam, Steven; Tompkins, James V.

    2006-01-01

    Patches consisting mostly of ceramic fabrics impregnated with partially cured polymers and ceramic particles are being developed as means of repairing ceramics and ceramic-matrix composites (CMCs) that must withstand temperatures above the melting points of refractory metal alloys. These patches were conceived for use by space-suited, space-walking astronauts in repairing damaged space-shuttle leading edges: as such, these patches could be applied in the field, in relatively simple procedures, and with minimal requirements for specialized tools. These design characteristics also make the patches useful for repairing ceramics and CMCs in terrestrial settings. In a typical patch as supplied to an astronaut or repair technician, the polymer would be in a tacky condition, denoted as an A stage, produced by partial polymerization of a monomeric liquid. The patch would be pressed against the ceramic or CMC object to be repaired, relying on the tackiness for temporary adhesion. The patch would then be bonded to the workpiece and cured by using a portable device to heat the polymer to a curing temperature above ambient temperature but well below the maximum operating temperature to which the workpiece is expected to be exposed. The patch would subsequently become pyrolized to a ceramic/glass condition upon initial exposure to the high operating temperature. In the original space-shuttle application, this exposure would be Earth-atmosphere-reentry heating to about 3,000 F (about 1,600 C). Patch formulations for space-shuttle applications include SiC and ZrO2 fabrics, a commercial SiC-based pre-ceramic polymer, and suitable proportions of both SiC and ZrO2 particles having sizes of the order of 1 m. These formulations have been tailored for the space-shuttle leading-edge material, atmospheric composition, and reentry temperature profile so as to enable repairs to survive re-entry heating with expected margin. Other formulations could be tailored for specific terrestrial

  6. Ceramics and ceramic matrix composites - Aerospace potential and status

    Science.gov (United States)

    Levine, Stanley R.

    1992-01-01

    Thermostructural ceramics and ceramic-matrix composites are attractive in numerous aerospace applications; the noncatastrophic fracture behavior and flaw-insensitivity of continuous fiber-reinforced CMCs renders them especially desirable. The present development status evaluation notes that, for most highly-loaded high-temperature applications, the requisite fiber-technology base is at present insufficient. In addition to materials processing techniques, the life prediction and NDE methods are immature and require a projection of 15-20 years for the maturity of CMC turbine rotors. More lightly loaded, moderate temperature aircraft engine applications are approaching maturity.

  7. Dense high temperature ceramic oxide superconductors

    Science.gov (United States)

    Landingham, Richard L.

    1993-01-01

    Dense superconducting ceramic oxide articles of manufacture and methods for producing these articles are described. Generally these articles are produced by first processing these superconducting oxides by ceramic processing techniques to optimize materials properties, followed by reestablishing the superconducting state in a desired portion of the ceramic oxide composite.

  8. Ablation Resistant Zirconium and Hafnium Ceramics

    Science.gov (United States)

    Bull, Jeffrey (Inventor); White, Michael J. (Inventor); Kaufman, Larry (Inventor)

    1998-01-01

    High temperature ablation resistant ceramic composites have been made. These ceramics are composites of zirconium diboride and zirconium carbide with silicon carbide, hafnium diboride and hafnium carbide with silicon carbide and ceramic composites which contain mixed diborides and/or carbides of zirconium and hafnium. along with silicon carbide.

  9. Journal of the Chinese Ceramic Society

    Institute of Scientific and Technical Information of China (English)

    2015-01-01

    ISSN 2095-7645CN 10-1189/TQAims and Scope The Journal of the Chinese Ceramic Society is a premier archival journal devoted to publishing top quality original research that advances the fundamental and applied science of ceramic materials.Today’s ceramic science is an interdisciplinary field that has expanded beyond its

  10. Recent developments in restorative dental ceramics.

    Science.gov (United States)

    Anusavice, K J

    1993-02-01

    Since the introduction of porcelain jacket crowns in the early 1900s, dental ceramics have been praised for their esthetic appearance. But there's more to consider: other benefits, longevity, limitations. This review addresses major developments in modern dental ceramics and metal-ceramics.

  11. Ceramics based on calcium pyrophosphate nanopowders

    Directory of Open Access Journals (Sweden)

    Tatiana V. Safronova

    2013-03-01

    Full Text Available Present work is aimed at the fabrication of resorbable bioceramics based on calcium pyrophosphate (CPP from the synthesized powders of amorphous hydrated calcium pyrophosphate (AHCPP. Amorphous hydratedcalcium pyrophosphate in the form of nanopowders was precipitated from Ca(NO3 2 and (NH4 4P2O7 solutions at room temperature in the presence of PO3– ions. Crystalline CPP powder was fabricated from AHCPP by its thermal decomposition at 600 °C and consisted of β- and α- phase. Small particles, with the size less than 200 nm, were formed promoting sintering of the ceramic material. The final sample, sintered at 900 °C, exhibits microstructure with submicron grains, apparent density of 87% of theoretical density (TD and demonstrates tensile strength of 70 MPa.

  12. Processing of hornblende syenite for ceramics

    Directory of Open Access Journals (Sweden)

    Chairoj Rattanakawin

    2010-05-01

    Full Text Available The purpose of this research is to preliminarily study the hornblende syenite processing. The study includes characterization,separation and evaluation. Characterization has been carried out using thin section, X-ray diffraction, X-ray fluorescenceand electrokinetic measurement. A variety of techniques such as magnetic separation, froth flotation and combinationof these techniques were used to separate feldspar from syenite. Evaluation of the separations has been done using data fromyield of feldspar, X-ray fluorescence and cone firing test. The feldspar yield was used to evaluate the process efficiency.Besides chemical analysis, cone shrinkage, fired color and degree of vitrification were used to monitor the quality of therecovered feldspars. The feldspars were furthermore compared to the standard feldspar samples obtained from a ceramicmanufacturer. Finally, the processed feldspars were graded for using in various kinds of ceramics.

  13. Application of Replica Technique and SEM in Accuracy Measurement of Ceramic Crowns

    Science.gov (United States)

    Trifkovic, B.; Budak, I.; Todorovic, A.; Hodolic, J.; Puskar, T.; Jevremovic, D.; Vukelic, D.

    2012-01-01

    The paper presents a comparative study of the measuring values of the marginal gap related to the ceramic crowns made by dental CAD/CAM system using the replica technique and SEM. The study was conducted using three experimental groups, which consisted of ceramic crowns manufactured by the Cerec CAD/CAM system. The scanning procedure was carried out using three specialized dental 3D digitization systems from the Cerec family - two types of extraoral optical scanning systems and an intraoral optical scanner. Measurements of the marginal gap were carried out using the replica technique and SEM. The comparison of aggregate values of the marginal gap using the replica technique showed a statistically significant difference between the systems. The measured values of marginal gaps of ceramic crowns using the replica technique were significantly lower compared to those measured by SEM. The results indicate that the choice of technique for measuring the accuracy of ceramic crowns influences the final results of investigation.

  14. Modelling of fluid flow in tape casting of thin ceramics: Analytical approaches and numerical investigations

    DEFF Research Database (Denmark)

    Jabbaribehnam, Mirmasoud; Hattel, Jesper Henri

    2016-01-01

    components are dependent upon tape casting technology. One of the growing sciences in the processing of ceramics by tape casting is the use of fluid flow analysis to control and enhance the final tapes. The fluid dynamics analysis of the ceramic slurries during tape casting is an efficient mean to elucidate......Tape casting has been used to produce thin layers of ceramics that can be used as single layers or can be stacked and laminated into multilayered structures. Many startup products such as multilayered inductors, multilayered varistors, piezoelectrics, ceramic fuel cells and lithium ion battery...... the physical parameters crucial to the process. A review of the development of the tape casting process with particular focus on modelling the material flow is presented and in this context the current status is examined and future potential discussed....

  15. Modelling of fluid flow in tape casting of thin ceramics: Analytical approaches and numerical investigations

    DEFF Research Database (Denmark)

    Jabbaribehnam, Mirmasoud; Hattel, Jesper Henri

    2016-01-01

    Tape casting has been used to produce thin layers of ceramics that can be used as single layers or can be stacked and laminated into multilayered structures. Many startup products such as multilayered inductors, multilayered varistors, piezoelectrics, ceramic fuel cells and lithium ion battery...... components are dependent upon tape casting technology. One of the growing sciences in the processing of ceramics by tape casting is the use of fluid flow analysis to control and enhance the final tapes. The fluid dynamics analysis of the ceramic slurries during tape casting is an efficient mean to elucidate...... the physical parameters crucial to the process. A review of the development of the tape casting process with particular focus on modelling the material flow is presented and in this context the current status is examined and future potential discussed....

  16. Esthetic rehabilitation of anterior discolored teeth with lithium disilicate all-ceramic restorations.

    Science.gov (United States)

    Prevedello, Gustavo Costa; Vieira, Marcelo; Furuse, Adilson Yoshio; Correr, Gisele Maria; Gonzaga, Carla Castiglia

    2012-01-01

    The esthetic treatment of darkened anterior teeth represents a great challenge to dentists, because dental materials ideally should match the natural teeth. The optical behavior of the final restoration is determined by the color of the underlying tooth structure, the color of the luting agent, and the thickness and opacity of the ceramic material used. This article reports a case in which veneers and full crowns made of heat-pressed, lithium disilicate glass-ceramic were used for the esthetic rehabilitation of anterior discolored teeth. The patient was referred for treatment with defective anterior composite resin restorations, provisional acrylic resin crowns, darkening of the gingival margins, and uneven gingival contours. The multidisciplinary treatment plan included dental bleaching, periodontal plastic surgery to create gingival symmetry, and indirect all-ceramic restorations using high-opacity lithium disilicate glass-ceramic ingots. The treatment was successful and an excellent esthetic result was achieved.

  17. Dynamic properties of ceramic materials

    Energy Technology Data Exchange (ETDEWEB)

    Grady, D.E. [Sandia National Labs., Albuquerque, NM (United States). Experimental Impact Physics Dept.

    1995-02-01

    The present study offers new data and analysis on the transient shock strength and equation-of-state properties of ceramics. Various dynamic data on nine high strength ceramics are provided with wave profile measurements, through velocity interferometry techniques, the principal observable. Compressive failure in the shock wave front, with emphasis on brittle versus ductile mechanisms of deformation, is examined in some detail. Extensive spall strength data are provided and related to the theoretical spall strength, and to energy-based theories of the spall process. Failure waves, as a mechanism of deformation in the transient shock process, are examined. Strength and equation-of-state analysis of shock data on silicon carbide, boron carbide, tungsten carbide, silicon dioxide and aluminum nitride is presented with particular emphasis on phase transition properties for the latter two. Wave profile measurements on selected ceramics are investigated for evidence of rate sensitive elastic precursor decay in the shock front failure process.

  18. Fundamental alloy design of oxide ceramics and their composites. [Annual] report, May 1, 1990--August 31, 1992

    Energy Technology Data Exchange (ETDEWEB)

    Chen, I.W.

    1992-12-31

    The main research was on microstructural development of oxide ceramics. Projects were completed and the publications given. Abstracts are given on: Reactive CeO{sub 2}powders by homogeneous precipitation, SiC whisker-reinforced lithium aluminosilicate composite, solute drag on grain boundary in ionic solids (space charge effect), in-situ alumina/aluminate platelet composites, exaggerated texture and grain growth of superplastic silicon nitride (SiAlON), hot extrusion of ceramics, control of grain boundary pinning in Al{sub 2}O{sub 3}/ZrO{sub 2} composites with Ce{sup 3+}/Ce{sup 4+} doping, superplastic forming of ceramic composites, computer simulation of final stage sintering (model, kinetics, microstructure, effect of initial pore size), development of superplastic structural ceramics, and superplastic flow of two-phase ceramics containing rigid inclusions (zirconia/mullite composites). A proposed research program is outlined: materials, solute drag, densification and coarsening, and grain boundary electrical behavior.

  19. Porous biomorphic silicon carbide ceramics coated with hydroxyapatite as prospective materials for bone implants.

    Science.gov (United States)

    Gryshkov, Oleksandr; Klyui, Nickolai I; Temchenko, Volodymyr P; Kyselov, Vitalii S; Chatterjee, Anamika; Belyaev, Alexander E; Lauterboeck, Lothar; Iarmolenko, Dmytro; Glasmacher, Birgit

    2016-11-01

    Porous and cytocompatible silicon carbide (SiC) ceramics derived from wood precursors and coated with bioactive hydroxyapatite (HA) and HA-zirconium dioxide (HA/ZrO2) composite are materials with promising application in engineering of bone implants due to their excellent mechanical and structural properties. Biomorphic SiC ceramics have been synthesized from wood (Hornbeam, Sapele, Tilia and Pear) using a forced impregnation method. The SiC ceramics have been coated with bioactive HA and HA/ZrO2 using effective gas detonation deposition approach (GDD). The surface morphology and cytotoxicity of SiC ceramics as well as phase composition and crystallinity of deposited coatings were analyzed. It has been shown that the porosity and pore size of SiC ceramics depend on initial wood source. The XRD and FTIR studies revealed the preservation of crystal structure and phase composition of in the HA coating, while addition of ZrO2 to the initial HA powder resulted in significant decomposition of the final HA/ZrO2 coating and formation of other calcium phosphate phases. In turn, NIH 3T3 cells cultured in medium exposed to coated and uncoated SiC ceramics showed high re-cultivation efficiency as well as metabolic activity. The recultivation efficiency of cells was the highest for HA-coated ceramics, whereas HA/ZrO2 coating improved the recultivation efficiency of cells as compared to uncoated SiC ceramics. The GDD method allowed generating homogeneous HA coatings with no change in calcium to phosphorus ratio. In summary, porous and cytocompatible bio-SiC ceramics with bioactive coatings show a great promise in construction of light, robust, inexpensive and patient-specific bone implants for clinical application.

  20. Association of soil cadmium contamination with ceramic industry: A case study in a Chinese town

    Energy Technology Data Exchange (ETDEWEB)

    Liao, Q. Lin [Geological Survey of Jiangsu Province, Nanjing 210018 (China); Liu, Cong [Jiangsu Provincial Department of Land Resources, Nanjing 210017 (China); Wu, H. Yun [State Key Laboratory of Pollution Control and Resource Reuse, School of the Environment, Nanjing University, Xianlin Campus, Box 624, 163 Xianlin Avenue, Nanjing 210023 (China); Jin, Yang; Hua, Ming; Zhu, B. Wan [Geological Survey of Jiangsu Province, Nanjing 210018 (China); Chen, Kai [State Key Laboratory of Pollution Control and Resource Reuse, School of the Environment, Nanjing University, Xianlin Campus, Box 624, 163 Xianlin Avenue, Nanjing 210023 (China); Huang, Lei, E-mail: huanglei@nju.edu.cn [State Key Laboratory of Pollution Control and Resource Reuse, School of the Environment, Nanjing University, Xianlin Campus, Box 624, 163 Xianlin Avenue, Nanjing 210023 (China)

    2015-05-01

    Soil cadmium (Cd) contamination is attributable to many sources, among which the ceramic industry is probably an important contributor whose relationship will be explored in this study. Upon studying a town in southeastern China that is quite famous for its ceramics, we observed that the soil Cd distribution agreed with the local ceramic industry's distribution in space and time from 2004 to 2014. Ceramic and pigment samples from a typical factory were selected in a case study, and a sediment core from a nearby river was collected. First, an application of the geo-accumulation index suggested that the sediment was very strongly polluted by Cd (mean 1874 mg/kg). Second, sediment dating indicated that the Cd concentration surge and the establishment of the factory were proximate in time (2002–2004). Third, principal component analysis showed high loading of Cd (0.947) solely, suggesting that the factory was most likely responsible for the Cd pollution found in the sediments of a nearby river. Finally, we infer that the soil cadmium pollution in the whole area may be related to the region's prosperous ceramic industry. Local government should reinforce controls of the ceramic industry and implement effective countermeasures. - Highlights: • The sediment is strongly polluted by Cd in a Chinese town. • Cd concentration surged when the nearby ceramic factory was established. • Cd is solely loaded in a principal component and abundant in the ceramic pigments. • The local ceramic industry may be responsible for the soil Cd contamination.

  1. Oxygen Transport Ceramic Membranes

    Energy Technology Data Exchange (ETDEWEB)

    S. Bandopadhyay; T. Nithyanantham; X.-D Zhou; Y-W. Sin; H.U. Anderson; Alan Jacobson; C.A. Mims

    2005-08-01

    The present quarterly report describes some of the investigations on the structural properties of dense OTM bars provided by Praxair and studies on newer composition of Ti doped LSF. In the previous research, the reference point of oxygen occupancy was determined and verified. In the current research, the oxygen occupancy was investigated at 1200 C as a function of oxygen activity and compared with that at 1000 C. The cause of bumps at about 200 C was also investigated by using different heating and cooling rates during TGA. The fracture toughness of LSFT and dual phase membranes at room temperature is an important mechanical property. Vicker's indentation method was used to evaluate this toughness. Through this technique, a K{sub Ic} (Mode-I Fracture Toughness) value is attained by means of semi-empirical correlations between the indentation load and the length of the cracks emanating from the corresponding Vickers indentation impression. In the present investigation, crack propagation behavior was extensively analyzed in order to understand the strengthening mechanisms involved in the non-transforming La based ceramic composites. Cracks were generated using Vicker's indenter and used to identify and evaluate the toughening mechanisms involved. Preliminary results of an electron microscopy study of the origin of the slow kinetics on reduction of ferrites have been obtained. The slow kinetics appear to be related to a non-equilibrium reduction pathway that initially results in the formation of iron particles. At long times, equilibrium can be reestablished with recovery of the perovskite phase. Modeling of the isotopic transients on operating membranes (LSCrF-2828 at 900 C) and a ''frozen'' isotope profile have been analyzed in conjunction with a 1-D model to reveal the gradient in oxygen diffusivity through the membrane under conditions of high chemical gradients.

  2. Proton conducting cerate ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Coffey, G.W.; Pederson, L.R.; Armstrong, T.R.; Bates, J.L.; Weber, W.J. [Pacific Northwest Lab., Richland, WA (United States)

    1995-08-01

    Cerate perovskites of the general formula AM{sub x}Ce{sub 1-x}O{sub 3-{delta}}, where A = Sr or Ba and where M = Gd, Nd, Y, Yb or other rare earth dopant, are known to conduct a protonic current. Such materials may be useful as the electrolyte in a solid oxide fuel cell operating at intermediate temperatures, as an electrochemical hydrogen separation membrane, or as a hydrogen sensor. Conduction mechanisms in these materials were evaluated using dc cyclic voltammetry and mass spectrometry, allowing currents and activation energies for proton, electron, and oxygen ion contributions to the total current to be determined. For SrYb{sub 0.05}Ce{sub 0.95}O{sub 3-{delta}}, one of the best and most environmentally stable compositions, proton conduction followed two different mechanisms: a low temperature process, characterized by an activation energy of 0.42{+-}0.04 eV, and a high temperature process, characterized by an activation energy of 1.38{+-}0.13 eV. It is believed that the low temperature process is dominated by grain boundary conduction while bulk conduction is responsible for the high temperature process. The activation energy for oxygen ion conduction (0.97{+-}0.10 eV) agrees well with other oxygen conductors, while that for electronic conduction, 0.90{+-}0.09 eV, is affected by a temperature-dependent electron carrier concentration. Evaluated by direct measurement of mass flux through a dense ceramic with an applied dc field, oxygen ions were determined to be the majority charge carrier except at the lowest temperatures, followed by electrons and then protons.

  3. Ultrahigh-Temperature Ceramics

    Science.gov (United States)

    Johnson, Sylvia M.; Ellerby, Donald T.; Beckman, Sarah E.; Irby, Edward; Gasch, Matthew J.; Gusman, Michael I.

    2007-01-01

    Ultrahigh temperature ceramics (UHTCs) are a class of materials that include the diborides of metals such as hafnium and zirconium. The materials are of interest to NASA for their potential utility as sharp leading edges for hypersonic vehicles. Such an application requires that the materials be capable of operating at temperatures, often in excess of 2,000 C. UHTCs are highly refractory and have high thermal conductivity, an advantage for this application. UHTCs are potentially applicable for other high-temperature processing applications, such as crucibles for molten-metal processing and high-temperature electrodes. UHTCs were first studied in the 1960 s by the U.S. Air Force. NASA s Ames Research Center concentrated on developing materials in the HfB2/SiC family for a leading-edge application. The work focused on developing a process to make uniform monolithic (2-phase) materials, and on the testing and design of these materials. Figure 1 shows arc-jet models made from UHTC materials fabricated at Ames. Figure 2 shows a cone being tested in the arc-jet. Other variations of these materials being investigated elsewhere include zirconium based materials and fiber-reinforced composites. Current UHTC work at Ames covers four broad topics: monoliths, coatings, composites, and processing. The goals include improving the fracture toughness, thermal conductivity and oxidation resistance of monolithic UHTCs and developing oxidation-resistant UHTC coatings for thermal-protection-system substrates through novel coating methods. As part of this effort, researchers are exploring compositions and processing changes that have yielded improvements in properties. Computational materials science and nanotechnology are being explored as approaches to reduce materials development time and improve and tailor properties.

  4. Ceramic veneers with minimum preparation.

    Science.gov (United States)

    da Cunha, Leonardo Fernandes; Reis, Rachelle; Santana, Lino; Romanini, Jose Carlos; Carvalho, Ricardo Marins; Furuse, Adilson Yoshio

    2013-10-01

    The aim of this article is to describe the possibility of improving dental esthetics with low-thickness glass ceramics without major tooth preparation for patients with small to moderate anterior dental wear and little discoloration. For this purpose, a carefully defined treatment planning and a good communication between the clinician and the dental technician helped to maximize enamel preservation, and offered a good treatment option. Moreover, besides restoring esthetics, the restorative treatment also improved the function of the anterior guidance. It can be concluded that the conservative use of minimum thickness ceramic laminate veneers may provide satisfactory esthetic outcomes while preserving the dental structure.

  5. Interactive Industrial Robot Programming for the Ceramic Industry

    Directory of Open Access Journals (Sweden)

    Germano Veiga

    2013-10-01

    Full Text Available This paper presents an interactive programming method for programming industrial robots in ceramic applications. The main purpose was to develop a simple but flexible programming system that empowers the user with product driven programming without compromising flexibility. To achieve this flexibility, a two step hybrid programming model was designed: first the user sketches the desired trajectory in a spatial augmented reality programming table using the final product and then relies on an advanced 3D graphical system to tune the robot trajectory in the final workcell. The results measured by the end-user feedback show that a new level of flexibility was reached for this type of application.

  6. Ceramics in fission and fusion technology

    Energy Technology Data Exchange (ETDEWEB)

    Olander, D.R.

    1986-04-01

    The role of ceramic components in fission and fusion reactors is described. Almost all of the functions normally performed by ceramics, except mechanical, are required of nuclear ceramics. The oxides of uranium and plutonium are of predominant importance in nuclear applications, but a number of other ceramics play peripheral roles. The unique service conditions under which nuclear ceramics must operate include intense radiation fields, high temperatures and large temperature gradients, and aggressive chemical environments. Examples of laboratory research designed to broaden understanding of the behavior of uranium dioxide in such conditions are given. The programs described include high temperature vaporization, diffusional processes, and interaction with hydrogen.

  7. Ceramic nanostructures and methods of fabrication

    Science.gov (United States)

    Ripley, Edward B [Knoxville, TN; Seals, Roland D [Oak Ridge, TN; Morrell, Jonathan S [Knoxville, TN

    2009-11-24

    Structures and methods for the fabrication of ceramic nanostructures. Structures include metal particles, preferably comprising copper, disposed on a ceramic substrate. The structures are heated, preferably in the presence of microwaves, to a temperature that softens the metal particles and preferably forms a pool of molten ceramic under the softened metal particle. A nano-generator is created wherein ceramic material diffuses through the molten particle and forms ceramic nanostructures on a polar site of the metal particle. The nanostructures may comprise silica, alumina, titania, or compounds or mixtures thereof.

  8. Ceramic susceptor for induction bonding of metals, ceramics, and plastics

    Science.gov (United States)

    Fox, Robert L.; Buckley, John D.

    1991-01-01

    A thin (.005) flexible ceramic susceptor (carbon) was discovered. It was developed to join ceramics, plastics, metals, and combinations of these materials using a unique induction heating process. Bonding times for laboratory specimens comparing state of the art technology to induction bonding were cut by a factor of 10 to 100 times. This novel type of carbon susceptor allows for applying heat directly and only to the bondline without heating the entire structure, supports, and fixtures of a bonding assembly. The ceramic (carbon film) susceptor produces molten adhesive or matrix material at the bond interface. This molten material flows through the perforated susceptor producing a fusion between the two parts to be joined, which in many instances has proven to be stronger than the parent material. Bonding can be accomplished in 2 minutes on areas submitted to the inductive heating. Because a carbon susceptor is used in bonding carbon fiber reinforced plastics and ceramics, there is no radar signature or return making it an ideal process for joining advanced aerospace composite structures.

  9. Phase transition and PTCR effect in erbium doped BT ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Leyet, Y. [Departamento de Fisica, Facultad de Ciencias Naturales, Universidad de Oriente, C.P. 90500 Santiago de Cuba (Cuba); Instituto Federal de Educacao Ciencia e Tecnologia (IFAM), Av. 7 de Setembro 1975, Centro, Manaus 69020-120, AM (Brazil); Pena, R.; Zulueta, Y. [Departamento de Fisica, Facultad de Ciencias Naturales, Universidad de Oriente, C.P. 90500 Santiago de Cuba (Cuba); Guerrero, F. [Departamento de Fisica, Facultad de Ciencias Naturales, Universidad de Oriente, C.P. 90500 Santiago de Cuba (Cuba); CESI, Universidade do Estado do Amazonas, Ave Mario Andreaza, Amazonas (Brazil); Anglada-Rivera, J. [CESI, Universidade do Estado do Amazonas, Ave Mario Andreaza, Amazonas (Brazil); Romaguera, Y. [INESC TEC, Rua do Campo Alegre, 687, 4169-007 Porto (Portugal); Perez de la Cruz, J., E-mail: jcruz@inescporto.pt [INESC TEC, Rua do Campo Alegre, 687, 4169-007 Porto (Portugal)

    2012-06-25

    Highlights: Black-Right-Pointing-Pointer Erbium influence the dielectric response BaTiO{sub 3} ceramics. Black-Right-Pointing-Pointer Features of the phase transition are not explained by phenomenological models. Black-Right-Pointing-Pointer Relaxation parameters do not show influence on ferroelectric-paraelectric phase transition. Black-Right-Pointing-Pointer Dielectric anomaly on BET phase transition is associated with the PTCR effect. - Abstract: In this work the dielectric behaviour and main features of the phase transition of BaTiO{sub 3} and Ba{sub 0.99}Er{sub 0.01}TiO{sub 3} ceramics were carefully investigated. The temperature and frequency dependences of the dielectric properties of erbium doped BaTiO{sub 3} ceramics were measured in the 25-225 Degree-Sign C and 100 Hz to 10 MHz ranges, respectively. From this study, a dielectric anomaly in the ferroelectric-paraelectric phase transition of the Ba{sub 0.99}Er{sub 0.01}TiO{sub 3} ceramic was observed. The features of the samples phase transition were analysed by using Curie-Weiss, Santos-Eiras' and order parameter local phenomenological models. In the BaTiO{sub 3} system, all models showed a normal phase transition, while was not possible to establish the character of the phase transition in the Ba{sub 0.99}Er{sub 0.01}TiO{sub 3} system. The relaxation parameters of conductive processes for the study ferroelectric materials, analysed in the time domain, did not show any influence on the ferroelectric-paraelectric phase transition. Finally, it was demonstrated that the anomaly observed on the phase transition of the erbium doped BaTiO{sub 3} ceramics is associated with the processes that results in the PTCR effect.

  10. A new classification system for all-ceramic and ceramic-like restorative materials.

    Science.gov (United States)

    Gracis, Stefano; Thompson, Van P; Ferencz, Jonathan L; Silva, Nelson R F A; Bonfante, Estevam A

    2015-01-01

    Classification systems for all-ceramic materials are useful for communication and educational purposes and warrant continuous revisions and updates to incorporate new materials. This article proposes a classification system for ceramic and ceramic-like restorative materials in an attempt to systematize and include a new class of materials. This new classification system categorizes ceramic restorative materials into three families: (1) glass-matrix ceramics, (2) polycrystalline ceramics, and (3) resin-matrix ceramics. Subfamilies are described in each group along with their composition, allowing for newly developed materials to be placed into the already existing main families. The criteria used to differentiate ceramic materials are based on the phase or phases present in their chemical composition. Thus, an all-ceramic material is classified according to whether a glass-matrix phase is present (glass-matrix ceramics) or absent (polycrystalline ceramics) or whether the material contains an organic matrix highly filled with ceramic particles (resin-matrix ceramics). Also presented are the manufacturers' clinical indications for the different materials and an overview of the different fabrication methods and whether they are used as framework materials or monolithic solutions. Current developments in ceramic materials not yet available to the dental market are discussed.

  11. Industrial ceramics in Spain

    Directory of Open Access Journals (Sweden)

    Regueiro, M.

    2000-02-01

    Full Text Available The Spanish ceramic industry has experienced a amazing growth in the last four years. Such expansion has affected all sector, but has been particularly noteworthy in those directly related to construction: tiles. glazes, bricks and roof tiles. A combination of an extraordinary exporting effort, together with a record figure in new housing projects (415 000 houses in 1999, are responsible for such outburst. Other sectors, such as refractories have undergone significant growths due to the high rate of steel production increase, also in historical record figures (15m t in 1999. All this sectors doubled altogether the growing rate of their main European competitors. Raw material production has had an even more effervescent trend, almost doubling 1995 production. Such dynamic growth has been associated to a remarkable quality increase and to an unparalleled technological innovation process.

    La industria española de la cerámica ha experimentado un notable crecimiento en los últimos cuatro años; expansión que ha alcanzado a todos los sectores, pero que ha sido especialmente notable en los mas directamente asociados a la construcción: revestimientos, esmaltes, tejas y ladrillos. La combinación de un extraordinario esfuerzo exportador unido a las cifras récord en la viviendas iniciadas, 415 000 en 1999, justifican este auge. Otros sectores como refractarios han experimentado crecimientos significativos ante el ritmo elevado en la producción de acero, que alcanzó asimismo un récord histórico, 15 Mt en 1999. Para el conjunto de estos sectores el ritmo de crecimiento ha duplicado el de los principales competidores europeos. La producción de materias primas han experimentado un dinamismo aún mas elevado duplicándose prácticamente las cifras respecto a 1995. Este crecimiento ha estado asociado a un notable incremento en la calidad y en los procesos de innovación tecnológica.

  12. Optical scattering in glass ceramics

    NARCIS (Netherlands)

    Mattarelli, M.; Montagna, M.; Verrocchio, P.

    2008-01-01

    The transparency of glass ceramics with nanocrystals is generally higher than that expected from the theory of Rayleigh scattering. We attribute this ultra-transparency to the spatial correlation of the nanoparticles. The structure factor is calculated for a simple model system, the random sequentia

  13. Doubled-ended ceramic thyratron

    CERN Multimedia

    1974-01-01

    The double-ended ceramic thyratron CX 1171 B, with its coaxial voltage divider for the SPS. Such a switch, paralleled by three ignitrons in series forms the "thyragnitron" arrangement, and can switch 10 kA, 25 ms pulses, with very fast rise times.

  14. Direct foaming porous alumina ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Salvini, V.R.; Sandurkov, B.A.; Klein-Gunnewiek, R.F.; Pandolfelli, V.C. [Federal Univ. of Sao Carlos, Materials Engineering Dept., FIRE Associate Lab., Sao Carlos, SP (Brazil)

    2007-07-01

    This paper presents the work carried out in order to improve the properties of these porous alumina ceramics, concerning their application as thermal insulating. Changes in solid content of ceramic suspension, variations of pore forming agents and other additives were carried out and their effects on the green and the sintered mechanical strength are also shown. According to the literature, several starch types seem to be attractive pore forming agents as well as binders for porous ceramics. Most of them consist of a mixture of two polysaccharide types, amylose (linear) and amylopectin (highly branched). Corn, potato and rice starches were used in the present study because of their difference in size and shape. In order to increase the mechanical strength of the sintered porous ceramics a part of the Al{sub 2}O{sub 3} in the composition was replaced by Al(OH){sub 3}. Due to the changes of the composition and additives, porosities up to 81% and a mechanical strength of 15 MPa were obtained. (orig.)

  15. Radiation Effects in Nuclear Ceramics

    Directory of Open Access Journals (Sweden)

    L. Thomé

    2012-01-01

    Full Text Available Due to outstanding physicochemical properties, ceramics are key engineering materials in many industrial domains. The evaluation of the damage created in ceramics employed in radiative media is a challenging problem for electronic, space, and nuclear industries. In this latter field, ceramics can be used as immobilization forms for radioactive wastes, inert fuel matrices for actinide transmutation, cladding materials for gas-cooled fission reactors, and structural components for fusion reactors. Information on the radiation stability of nuclear materials may be obtained by simulating the different types of interactions involved during the slowing down of energetic particles with ion beams delivered by various types of accelerators. This paper presents a review of the radiation effects occurring in nuclear ceramics, with an emphasis on recent results concerning the damage accumulation processes. Energetic ions in the KeV-GeV range are used to explore the nuclear collision (at low energy and electronic excitation (at high energy regimes. The recovery by electronic excitation of the damage created by ballistic collisions (SHIBIEC process is also addressed.

  16. Properties Research of Ceramic Layer

    Directory of Open Access Journals (Sweden)

    Z. Żółkiewicz

    2012-12-01

    Full Text Available In the method of full mould the polystyrene model, which fills the mould cavity in the course of filling by the liquid metal is subjected tothe influence of high temperature and passes from the solid, through the liquid, to the gaseous state. During this process solid and gaseousproducts of thermal decomposition of polystyrene patterns occur. The kinetics of this process is significantly influenced by the gasificationtemperature, density and mass of the polystyrene patterns. One of the basic parameters is the amount and rate of gas from the polystyrenemodel during its thermal decomposition. Specific properties of ceramic layer used for lost foam castings are required. To ensure optimalprocess flow of metal in the form proper permeability of the ceramic layer is needed.To ensure optimal conditions for technological casting method EPS patterns are tested and determined are the technological parametersand physical-chemical process in: material properties of the pattern, properties of the ceramic layer applied to the pattern, pattern gasification kinetics pouring processIn the course of the research the characteristics of polystyrene and ceramic layer were determined.

  17. Art Education: Creative Ceramic Arts.

    Science.gov (United States)

    Swan, Nora; Marinaccio, Louis

    A course in forming, decorating, glazing, and firing pottery is presented. Upon completion of the course, the student will be expected to be familiar with all terms and characteristics connected with pottery and ceramics, and he will be expected to be able to properly handle and form clay. Course content includes the history of clay handling,…

  18. Gas Separations using Ceramic Membranes

    Energy Technology Data Exchange (ETDEWEB)

    Paul KT Liu

    2005-01-13

    This project has been oriented toward the development of a commercially viable ceramic membrane for high temperature gas separations. A technically and commercially viable high temperature gas separation membrane and process has been developed under this project. The lab and field tests have demonstrated the operational stability, both performance and material, of the gas separation thin film, deposited upon the ceramic membrane developed. This performance reliability is built upon the ceramic membrane developed under this project as a substrate for elevated temperature operation. A comprehensive product development approach has been taken to produce an economically viable ceramic substrate, gas selective thin film and the module required to house the innovative membranes for the elevated temperature operation. Field tests have been performed to demonstrate the technical and commercial viability for (i) energy and water recovery from boiler flue gases, and (ii) hydrogen recovery from refinery waste streams using the membrane/module product developed under this project. Active commercializations effort teaming with key industrial OEMs and end users is currently underway for these applications. In addition, the gas separation membrane developed under this project has demonstrated its economical viability for the CO2 removal from subquality natural gas and landfill gas, although performance stability at the elevated temperature remains to be confirmed in the field.

  19. Ceramic matrix composite article and process of fabricating a ceramic matrix composite article

    Science.gov (United States)

    Cairo, Ronald Robert; DiMascio, Paul Stephen; Parolini, Jason Robert

    2016-01-12

    A ceramic matrix composite article and a process of fabricating a ceramic matrix composite are disclosed. The ceramic matrix composite article includes a matrix distribution pattern formed by a manifold and ceramic matrix composite plies laid up on the matrix distribution pattern, includes the manifold, or a combination thereof. The manifold includes one or more matrix distribution channels operably connected to a delivery interface, the delivery interface configured for providing matrix material to one or more of the ceramic matrix composite plies. The process includes providing the manifold, forming the matrix distribution pattern by transporting the matrix material through the manifold, and contacting the ceramic matrix composite plies with the matrix material.

  20. Tetragonal and cubic zirconia multilayered ceramic constructs created by EPD.

    Science.gov (United States)

    Mochales, Carolina; Frank, Stefan; Zehbe, Rolf; Traykova, Tania; Fleckenstein, Christine; Maerten, Anke; Fleck, Claudia; Mueller, Wolf-Dieter

    2013-02-14

    The interest in electrophoretic deposition (EPD) for nanomaterials and ceramics production has widely increased due to the versatility of this technique to effectively combine different materials in unique shapes and structures. We successfully established an EPD layering process with submicrometer sized powders of Y-TZP with different mol percentages of yttrium oxide (3 and 8%) and produced multilayers of alternating tetragonal and cubic phases with a clearly defined interface. The rationale behind the design of these multilayer constructs was to optimize the properties of the final ceramic by combining the high mechanical toughness of the tetragonal phase of zirconia together with the high ionic conductivity of its cubic phase. In this work, a preliminary study of the mechanical properties of these constructs proved the good mechanical integrity of the multilayered constructs obtained as well as crack deflection in the interface between tetragonal and cubic zirconia layers.

  1. Hierarchical Formation of Intrasplat Cracks in Thermal Spray Ceramic Coatings

    Science.gov (United States)

    Chen, Lin; Yang, Guan-Jun; Li, Cheng-Xin; Li, Chang-Jiu

    2016-06-01

    Intrasplat cracks, an essential feature of thermally sprayed ceramic coatings, play important roles in determining coating properties. However, final intrasplat crack patterns are always considered to be disordered and irregular, resulting from random cracking during splat cooling, since the detailed formation process of intrasplat cracks has scarcely been considered. In the present study, the primary formation mechanism for intrasplat cracking was explored based on both experimental observations and mechanical analysis. The results show that the intrasplat crack pattern in thermally sprayed ceramic splats presents a hierarchical structure with four sides and six neighbors, indicating that intrasplat crack patterns arise from successive domain divisions due to sequential cracking during splat cooling. The driving forces for intrasplat cracking are discussed, and the experimental data quantitatively agree well with theoretical results. This will provide insight for further coating structure designs and tailoring by tuning of intrasplat cracks.

  2. Ceramic tape fabrication: a review

    Energy Technology Data Exchange (ETDEWEB)

    Anon.

    2005-04-01

    The production flow for green tapes can be roughly divided into the production of slip and the tape casting/tape calendering process. A slip usually consists of ceramic powder, solvents, binders, plasticizers and dispersants. The preparation of the slip is a critical step in the fabrication of ceramic tapes. To obtain a homogeneous slip, the organic additives must first be weighed and dissolved in the solvent. The ceramic powder is then dispersed and existing agglomerates destroyed. A dispersant is added to prevent the reformation of agglomerates. If necessary, the viscosity is then adjusted, and the slip filtered. The exact sequence depends on the type of slip and the equipment used. To destroy the agglomerates, a wide range of mills is employed, from ball mills through attritor mills to ultrasonic devices (mainly on laboratory scale). A wide variety of grinding media, with different sizes, geometries and materials, is also used. The selection depends largely on the characteristics of the slip (e.g.: viscosity, wettability, drying behaviour), the required properties of the ceramic tapes (permitted content of impurities, sintering behaviour) and the quantities to be processed. In most cases, an actual grinding effect, i.e. size reduction of the particles, is avoided. Some of the most commonly used devices are described. At present, tapes with a thickness of 5 {mu}m can be fabricated - in the next years, thicknesses of around 1{mu}m must be reached. To enable this, slip preparation must be further improved and production performed in an absolutely clean environment (for specific products clean rooms are already standard, but even higher clean room standards will be needed in the future). Moreover, new, finer ceramic powders are necessary with particle sizes on the nanometer scale (nanopowders). (orig.)

  3. Bioactive glasses and glass-ceramics

    Directory of Open Access Journals (Sweden)

    de Aza, P. N.

    2007-04-01

    Full Text Available Since the late 1960´s, a great interest in the use of bioceramic materials for biomedical applications has been developed. In a previous paper, the authors reviewed crystalline bioceramic materials “sensus stricto”, it is to say, those ceramic materials, constituted for non-metallic inorganic compounds, crystallines and consolidates by thermal treatment of powders at high temperature. In the present review, the authors deal with those called bioactive glasses and glassceramics. Although all of them are also obtained by thermal treatment at high temperature, the first are amorphous and the second are obtained by devitrification of a glass, although the vitreous phase normally prevails on the crystalline phases. After an introduction to the concept of bioactive materials, a short historical review of the bioactive glasses development is made. Its preparation, reactivity in physiological media, mechanism of bonding to living tissues and mechanical strength of the bone-implant interface is also reported. Next, the concept of glass-ceramic and the way of its preparation are exposed. The composition, physicochemical properties and biological behaviour of the principal types of bioactive glasses and glass-ceramic materials: Bioglass®, Ceravital®, Cerabone®, Ilmaplant® and Bioverit® are also reviewed. Finally, a short review on the bioactive-glass coatings and bioactive-composites and most common uses of bioactive-glasses and glass-ceramics are carried out too.

    Desde finales de los años sesenta, se ha despertado un gran interés por el uso de los materiales biocerámicos para aplicaciones biomédicas. En un trabajo previo, los autores hicieron una revisión de los denominados materiales biocerámicos cristalinos en sentido estricto, es decir, de aquellos materiales, constituidos por compuestos inorgánicos no metálicos, cristalinos y consolidados mediante tratamientos térmicos a altas temperaturas. En el presente trabajo, los autores

  4. Preparation and Microstructure of Glass-ceramics and Ceramic Composite Materials

    Institute of Scientific and Technical Information of China (English)

    HE Feng; XIE Junlin; HAN Da

    2008-01-01

    The technology and microstructure of glass-ceramics and ceramic composite materials were studied.A suitable ceramic body was chosen on the basis of the sintering temperature of CaO-Al2O3-SiO2 system glass-ceramics.According to the expansion coefficient of the ceramic body,that of CaO-Al2O3-SiO2 system glass-ceramics was adjusted.a-wollastonite was found present as the major crystalline phase in glass-ceramic.The CaO-Al2O3-SiO2 system glass-ceramic layer and ceramic body could be sintered together by adjusting the sintering period.The compositions of glass-ceramic layer and ceramic body diffuse mutually at 1100℃.resulting in an interface between them.To achieve good sintered properties of glass-ceramics and the chosen ceramic body,at least a four-hour sintering time is used.

  5. Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Gurney, Kevin R

    2015-01-12

    This document constitutes the final report under DOE grant DE-FG-08ER64649. The organization of this document is as follows: first, I will review the original scope of the proposed research. Second, I will present the current draft of a paper nearing submission to Nature Climate Change on the initial results of this funded effort. Finally, I will present the last phase of the research under this grant which has supported a Ph.D. student. To that end, I will present the graduate student’s proposed research, a portion of which is completed and reflected in the paper nearing submission. This final work phase will be completed in the next 12 months. This final workphase will likely result in 1-2 additional publications and we consider the results (as exemplified by the current paper) high quality. The continuing results will acknowledge the funding provided by DOE grant DE-FG-08ER64649.

  6. Final Report

    Energy Technology Data Exchange (ETDEWEB)

    DeTar, Carleton [P.I.

    2012-12-10

    This document constitutes the Final Report for award DE-FC02-06ER41446 as required by the Office of Science. It summarizes accomplishments and provides copies of scientific publications with significant contribution from this award.

  7. Synergistic Sintering of Lignite Fly Ash and Steelmaking Residues towards Sustainable Compacted Ceramics

    Directory of Open Access Journals (Sweden)

    V. G. Karayannis

    2017-01-01

    Full Text Available The development of value-added ceramic materials deriving only from industrial by-products is particularly interesting from technological, economic, and environmental point of views. In this work, the synergistic sintering of ternary and binary mixtures of fly ash, steelmaking electric arc furnace dust, and ladle furnace slag for the synthesis of compacted ceramics is reported. The sintered specimens’ microstructure and mineralogical composition were characterized by SEM-EDS and XRD, respectively. Moreover, the shrinkage, apparent density, water absorption, and Vickers microhardness (HV were investigated at different sintering temperatures and raw material compositions. The characterization of the sintered compacts revealed the successful consolidation of the ceramic microstructures. According to the experimental findings, the ceramics obtained from fly ash/steel dust mixtures exhibited enhanced properties compared to the other mixtures tested. Moreover, the processing temperature affected the final properties of the produced ceramics. Specifically, a 407% HV increase for EAFD and a 2221% increase for the FA-EAFD mixture were recorded, by increasing the sintering temperature from 1050 to 1150°C. Likewise, a 972% shrinkage increase for EAFD and a 577% shrinkage increase for the FA-EAFD mixture were recorded, by increasing the sintering temperature from 1050 to 1150°C. The research results aim at shedding more light on the development of sustainable sintered ceramics from secondary industrial resources towards circular economy.

  8. Effect of carbon on wettability and interface reaction between melt superalloy and ceramic material

    Directory of Open Access Journals (Sweden)

    Chen Xiaoyan

    2014-01-01

    Full Text Available Effect of C on wettability and interface reaction between a nickel based superalloy and ceramic material was investigated by using a sessile drop method. It was found that the content of C in the alloy is able to influence the wettability and interface reaction. Alloys with C content lower than 0.1wt.% are stable on ceramic material and no interface reaction generates at the alloy-ceramic interface. However, when C content is higher than 0.1wt.%, the interface reaction occurs and the wetting angle decreases quickly. The product of interface reaction is discontinuous and composed of 9Al2O3 ⋅Cr2O3. Such result indicates that Cr in the alloy is impossible to react with the ceramic material and form Cr2O3 without the assistance of C. It is suggested that C in the alloy deoxidizes SiO2 in the ceramic material and produces SiO and CO. SiO is unstable and it can release active O atom at the interface. Cr at the interface combines with free O atom and forms Cr2O3. Al2O3 in the ceramic material and Cr2O3 finally forms 9Al2O3 ⋅Cr2O3.

  9. Grain growth kinetics of textured-BaTiO3 ceramics

    Indian Academy of Sciences (India)

    Fang Fu; Jiwei Zhai; Zhengkui Xu; Bo Shen; Xi Yao

    2014-06-01

    Textured BaTiO3 (BT) ceramics were fabricated by templated grain growth method. Effects of sintering conditions on the grain growth process of textured-BT ceramics were investigated. Orientation degree increased initially and then decreased with increasing soaking time. The ceramics were composed of equiaxed matrix grains and brick-like template particles. The brick-like particles aligned parallel to the casting direction by observing from SEM images. A (ℎ00)-preferred orientation was confirmed by SAED and XRD patterns. Mechanism of grain growth in textured-BT ceramics was studied. Both consumption of matrix by templates and grain growth of templates determined the orientation degree of ceramics. The kinetic mechanism for grain orientation was also discussed by the simplified phenomenological kinetic equation. The average activation energies were 364 kJ/mol for matrix grain and 918 kJ/mol for template particle, respectively. Finally, a dense ceramic with 85% grain orientation was obtained after sintering at 1400°C for 2 h.

  10. Tooth wear against ceramic crowns in posterior region:a systematic literature review

    Institute of Scientific and Technical Information of China (English)

    Rim Hmaidouch; Paul Weigl

    2013-01-01

    The objective of this systematic review was to assess tooth wear against ceramic crowns in posterior region in vitro and in vivo. An electronic PubMed search was conducted to identify studies on tooth wear against ceramic crowns in posterior region. The selected studies were analyzed in regard to type of crowns, natural antagonist, measuring protocol and outcome. From a yield of 1 000 titles, 43 articles were selected for full-text analysis;finally, no in vitro and only five in vivo studies met the inclusion criteria. As there is heterogeneity in design, used measuring method, ceramics and analysis-form, a meta-analysis was not possible. Results of these studies are very controversial which makes a scientifically valid comparison impossible. This review indicated that some all-ceramic crowns are as wear friendly as metal-ceramic crowns. Up to now, it has been impossible to associate tooth wear with any specific causal agent. The role of ceramic surface treatment that might be responsible for the changing in rate of tooth wear seems undetermined as yet through clinical trials. The literature reveals that studies on this topic are subject to a substantial amount of bias. Therefore, additional clinical studies, properly designed to diminish bias, are warranted.

  11. Development of tailored ceramic microstructures using recycled marble processing residue as pore-former

    Science.gov (United States)

    Domopoulou, A.; Spiliotis, X.; Charalampides, G.; Baklavaridis, A.; Papapolymerou, G.; Karayannis, V.

    2016-06-01

    Recycling of marble processing residue is significant since marble processing constitutes an important industrial sector. Therefore, the sustainable management and the valorisation, in an economically profitable manner, of this industrial by-product should be considered. In this work, the potential use of marble residue as pore-former into clayey mixtures for the production of lightweight, porous and thermal insulating ceramics is investigated. Four samples consisting of clayey ceramic body incorporating up to 50 wt.% fine marble residue powder were produced. The final ceramic products were produced upon firing (sintering) at 950oC. Porosity and thermal conductivity measurements were carried out in order to assess the thermal insulating behavior of the produced sintered ceramics. The porosity of the sintered ceramics increases substantially by increasing the marble residue admixture loading. This, in turn, leads to a decrease in thermal conductivity. Consequently, the marble residue can be successfully employed as pore-forming agent, in order to improve the insulating behavior of the ceramic materials.

  12. Mechanical Properties and Microstructure of Biomorphic Silicon Carbide Ceramics Fabricated from Wood Precursors

    Science.gov (United States)

    Singh, Mrityunjay; Salem, J. A.; Gray, Hugh R. (Technical Monitor)

    2002-01-01

    Silicon carbide based, environment friendly, biomorphic ceramics have been fabricated by the pyrolysis and infiltration of natural wood (maple and mahogany) precursors. This technology provides an eco-friendly route to advanced ceramic materials. These biomorphic silicon carbide ceramics have tailorable properties and behave like silicon carbide based materials manufactured by conventional approaches. The elastic moduli and fracture toughness of biomorphic ceramics strongly depend on the properties of starting wood preforms and the degree of molten silicon infiltration. Mechanical properties of silicon carbide ceramics fabricated from maple wood precursors indicate the flexural strengths of 3441+/-58 MPa at room temperature and 230136 MPa at 1350C. Room temperature fracture toughness of the maple based material is 2.6 +/- 0.2 MPa(square root of)m while the mahogany precursor derived ceramics show a fracture toughness of 2.0 +/- 0.2 Mpa(square root of)m. The fracture toughness and the strength increase as the density of final material increases. Fractographic characterization indicates the failure origins to be pores and chipped pockets of silicon.

  13. How and when does fabrication damage adversely affect the clinical performance of ceramic restorations?

    Science.gov (United States)

    Denry, Isabelle

    2013-01-01

    As compared to factory-processed ceramic parts, one unique trait of all-ceramic dental restorations is that they are custom-fabricated, which implies a greater susceptibility to fabrication defects. A variety of processing techniques is now available for the custom fabrication of all-ceramic single and multi-unit restorations, these include sintering, heat-pressing, slip-casting, hard machining and soft machining, all in combination with a final staining or veneering step. All these fabrication techniques, from shaping to firing, are associated with the production of flaws of various shapes and sizes, in conjunction with thermal residual stresses, all of which are capable of inducing failure. This review will examine the various types of fabrication damage inherent to each technique and attempt to establish a relationship between fabrication defects and clinical performance of all-ceramic dental restorations with particular attention to their longevity in vivo. Failure mechanisms in dental ceramics can be very complex and often involve the combination of physical factors, to which are added patient and clinician-related variables such as restoration design and in vivo conditions. Tremendous progress has been made in understanding the failure mechanisms of all-ceramic dental restorations over the past thirty years. It remains that there is still a need for laboratory tests that usefully simulate clinical conditions. Copyright © 2012 Academy of Dental Materials. All rights reserved.

  14. Effect of binder burnout on the sealing performance of glass ceramics for solid oxide fuel cells

    Science.gov (United States)

    Ertugrul, Tugrul Y.; Celik, Selahattin; Mat, Mahmut D.

    2013-11-01

    The glass ceramics composite sealants are among few materials suitable for the solid oxide fuel cells (SOFC) due to their high operating temperatures (600 °C-850 °C). The glass ceramics chemically bond to both the metallic interconnector and the ceramic electrolyte and provide a gas tight connection. A careful and several stages manufacturing procedure is required to obtain a gas tight sealing. In this study, effects of binder burnout process on the sealing performance are investigated employing commercially available glass ceramic powders. The glass ceramic laminates are produced by mixing glass ceramic powders with the organic binders and employing a tape casting method. The laminates are sandwiched between the metallic interconnectors of an SOFC cell. The burnout and subsequent sealing quality are analyzed by measuring leakage rate and final macrostructure of sealing region. The effects of heating rate, dead weight load, solid loading, carrier gas and their flow rates are investigated. It is found that sealing quality is affected from all investigated parameters. While a slower heating rate is required for a better burnout, the mass flow rate of sweep gas must be adequate for removal of the burned gas. The leakage rate is reduced to 0.1 ml min-1 with 2 °C min-1 + 1 °C min-1 heating rate, 86.25% solid loading, 200 N dead weight load and 500 ml min-1 sweep gas flow rate.

  15. Enhancing mechanical properties of ceramic papers loaded with zeolites using borate compounds as binders

    Directory of Open Access Journals (Sweden)

    Juan P. Cecchini

    2013-02-01

    Full Text Available NaY zeolite-containing ceramic papers were prepared by a papermaking technique with a dual polyelectrolyte retention system that implied the use of cationic and anionic polymers. To improve their mechanical properties, we found that some borate compounds could be successfully used as ceramic binders. Three types of sodium and/or calcium borates were tested as binders: colemanite, nobleite, and anhydrous ulexite. The improvement in the mechanical properties depends both on the borate used and on the calcination temperature. By XRD it was determined that the faujasite structure collapsed after calcination at 700°C, which limited the final calcination temperature of zeolitic ceramic papers. Different amounts of NaY zeolite were added to ceramic papers and, as observed by SEM, faujasite particles were well distributed throughout the ceramic paper structure. Ceramic papers containing 1.2 wt.% zeolite after calcination at 650°C resulted in structured catalysts that were easy-to-handle, and which can be adapted to different conformations.

  16. Translucency of dental ceramics with different thicknesses.

    Science.gov (United States)

    Wang, Fu; Takahashi, Hidekazu; Iwasaki, Naohiko

    2013-07-01

    The increased use of esthetic restorations requires an improved understanding of the translucent characteristics of ceramic materials. Ceramic translucency has been considered to be dependent on composition and thickness, but less information is available about the translucent characteristics of these materials, especially at different thicknesses. The purpose of this study was to investigate the relationship between translucency and the thickness of different dental ceramics. Six disk-shaped specimens of 8 glass ceramics (IPS e.max Press HO, MO, LT, HT, IPS e.max CAD LT, MO, AvanteZ Dentin, and Trans) and 5 specimens of 5 zirconia ceramics (Cercon Base, Zenotec Zr Bridge, Lava Standard, Lava Standard FS3, and Lava Plus High Translucency) were prepared following the manufacturers' instructions and ground to a predetermined thickness with a grinding machine. A spectrophotometer was used to measure the translucency parameters (TP) of the glass ceramics, which ranged from 2.0 to 0.6 mm, and of the zirconia ceramics, which ranged from 1.0 to 0.4 mm. The relationship between the thickness and TP of each material was evaluated using a regression analysis (α=.05). The TP values of the glass ceramics ranged from 2.2 to 25.3 and the zirconia ceramics from 5.5 to 15.1. There was an increase in the TP with a decrease in thickness, but the amount of change was material dependent. An exponential relationship with statistical significance (Pceramics and zirconia ceramics. The translucency of dental ceramics was significantly influenced by both material and thickness. The translucency of all materials increased exponentially as the thickness decreased. All of the zirconia ceramics evaluated in the present study showed some degree of translucency, which was less sensitive to thickness compared to that of the glass ceramics. Copyright © 2013 The Editorial Council of the Journal of Prosthetic Dentistry. Published by Mosby, Inc. All rights reserved.

  17. Oxygen Transport Ceramic Membranes

    Energy Technology Data Exchange (ETDEWEB)

    S. Bandopadhyay; N. Nagabhushana; T. Nithyanantham; X.-D Zhou; Y-W. Sin; H.U. Anderson; Alan Jacobson; C.A. Mims

    2005-02-01

    The present quarterly report describes some of the investigations on the structural properties of dense OTM bars provided by Praxair and studies on newer composition of Ti doped LSF. Thermogravimetric analysis (TGA) was carried out on La{sub 0.2}Sr{sub 0.8}Fe{sub 0.55}Ti{sub 0.45}O{sub 3-{delta}} to investigate oxygen deficiency ({delta}) of the sample. The TGA was performed in a controlled atmosphere using oxygen, argon, carbon monoxide and carbon dioxide with adjustable gas flow rates. In this experiment, the weight loss and gain of La{sub 0.2}Sr{sub 0.8}Fe{sub 0.55}Ti{sub 0.45}O{sub 3-{delta}} was directly measured by TGA. The weight change of the sample was evaluated at between 600 and 1250 C in air or 1000 C as a function of oxygen partial pressure. The oxygen deficiencies calculated from TGA data as a function of oxygen activity and temperature will be estimated and compared with that from neutron diffraction measurement in air. The LSFT and LSFT/CGO membranes were fabricated from the powder obtained from Praxair Specialty Ceramics. The sintered membranes were subjected to microstructure analysis and hardness analysis. The LSFT membrane is composed of fine grains with two kinds of grain morphology. The grain size distribution was characterized using image analysis. In LSFT/CGO membrane a lot of grain pullout was observed from the less dense, porous phase. The hardness of the LSFT and dual phase membranes were studied at various loads. The hardness values obtained from the cross section of the membranes were also compared to that of the values obtained from the surface. An electrochemical cell has been designed and built for measurements of the Seebeck coefficient as a function of temperature and pressure. Measurements on La{sub 0.2}Sr{sub 0.8}Fe{sub 0.55}Ti{sub 0.45}O{sub 3-{delta}} as a function of temperature an oxygen partial pressure are reported. Further analysis of the dilatometry data obtained previously is presented. A series of isotope transients

  18. Catalyzed Ceramic Burner Material

    Energy Technology Data Exchange (ETDEWEB)

    Barnes, Amy S., Dr.

    2012-06-29

    period in accomplishing these objectives. Our work in the area of Pd-based, methane oxidation catalysts has led to the development of highly active catalysts with relatively low loadings of Pd metal using proprietary coating methods. The thermal stability of these Pd-based catalysts were characterized using SEM and BET analyses, further demonstrating that certain catalyst supports offer enhanced stability toward both PdO decomposition and/or thermal sintering/growth of Pd particles. When applied to commercially available fiber mesh substrates (both metallic and ceramic) and tested in an open-air burner, these catalyst-support chemistries showed modest improvements in the NOx emissions and radiant output compared to uncatalyzed substrates. More significant, though, was the performance of the catalyst-support chemistries on novel media substrates. These substrates were developed to overcome the limitations that are present with commercially available substrate designs and increase the gas-catalyst contact time. When catalyzed, these substrates demonstrated a 65-75% reduction in NOx emissions across the firing range when tested in an open air burner. In testing in a residential boiler, this translated into NOx emissions of <15 ppm over the 15-150 kBtu/hr firing range.

  19. Method of forming a ceramic to ceramic joint

    Science.gov (United States)

    Cutler, Raymond Ashton; Hutchings, Kent Neal; Kleinlein, Brian Paul; Carolan, Michael Francis

    2010-04-13

    A method of joining at least two sintered bodies to form a composite structure, includes: providing a joint material between joining surfaces of first and second sintered bodies; applying pressure from 1 kP to less than 5 MPa to provide an assembly; heating the assembly to a conforming temperature sufficient to allow the joint material to conform to the joining surfaces; and further heating the assembly to a joining temperature below a minimum sintering temperature of the first and second sintered bodies. The joint material includes organic component(s) and ceramic particles. The ceramic particles constitute 40-75 vol. % of the joint material, and include at least one element of the first and/or second sintered bodies. Composite structures produced by the method are also disclosed.

  20. Evaluation of the surface roughness in dental ceramics submitted to different finishing and polishing methods.

    Science.gov (United States)

    Vieira, Alex C; Oliveira, Mario C S; Lima, Emilena M C X; Rambob, Isabel; Leite, Mariana

    2013-09-01

    Ceramic restorations have been widely used in dentistry. These restorations often require intraoral adjustment with diamond burs after their cementation causing increasing roughness of the ceramic surface. Consequently some finishing and polishing methods have been used to minimize this occurrence. The aim of this study is to evaluate the roughness of the ceramic surfaces submitted to different finishing and polishing methods. 144 specimens of VITAVM(®)7, VM(®)9 and VM(®)13 (VITA Zahnfabrik) ceramics were fabricated and submitted to grinding using diamond burs. They were then divided into 15 groups (five of each ceramic type). Groups 1, 6 and 11-positive control (Glaze); Groups 2, 7 and 12-negative control (no polishing); Groups 3, 8 and 13-polished with abrasive rubbers (Edenta), felt disc and diamond polishing past; Groups 4, 9 and 14-polished with abrasive rubbers (Shofu), felt disc and diamond polishing past; Groups 5, 10 and 15-polished with aluminum oxide discs (Sof-Lex, 3M-ESPE), felt disc and diamond polishing paste. The roughness of the samples surfaces were measured using the rugosimeter Surfcorder SE 1700 and the data were submitted to statistical analysis using ANOVA and Tukey test at a level of significance of 5 %. There was statistically significance difference between the positive control groups and the other groups in all the ceramic types. Mechanical finishing and polishing methods were not able to provide a surface as smooth as the glazed surface for the tested ceramics. To assist dental practitioners to select the best finishing and polishing methods for the final adjustment of the ceramic restorations.

  1. Study of The Technological Profile of The Red Ceramic Industry of Alagoas

    Directory of Open Access Journals (Sweden)

    Bruna Pinto de Cerqueira Pedrosa de Oliveira

    2015-06-01

    Full Text Available The red ceramic industry in Brazil is a sector that is growing every year, characterized by the production of ceramic tiles as brick, tile, ceramic blocks, which basically uses, as main raw material, the clay. Due to the constant evolution of mechanization and production increase, plus the emergence of new companies, it is clear that processing techniques as well as technological modernization are key to achieving a higher performance segment of red ceramic process thus winning, this way, the market, about terms of competitiveness and productivity. This time, watching these aspects, the present study aims to analyze the technological landscape of the production process of the Red Ceramic Industry in Alagoas State, with regard to equipment used in the manufacturing steps, checking for the possibility of existing technological levels these industries in Alagoas in its production process, analyzing these, aiming thus conduct a study of the technological profile of the Red Ceramic Industry. The methodology will support the field research through questionnaires with entrepreneurs as well as qualitative bibliographic nature, with content analysis. Thus, the data surveys have indicated the existence of technological levels for this segment, mapping the characteristics of the productive process and its technological profile in the State of Alagoas and can verify in a few steps a possible disharmony. Therefore, by the the analysis of the data allowed the highlight of four steps to the red ceramic production process, these being the extraction of raw materials, the conformation of parts by molding and extrusion, and thermal processes through the final stages of drying and burning, considering the existence of technological levels by analyzing the study of technological profile, with regard to equipment used in the production process of state Red Ceramic Industries.

  2. Build up the Ceramics Platform, Enhance the Brand Effect

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    @@ To promote the export trade of China ceramics industry, to develop the overseas marking channel for domestic architecture sanitary ceramics industry ,China Ceramics City ,jointly with China's Foreign Trade magazine,start to publicize on the overseas market.

  3. Y-TZP ceramic processing from coprecipitated powders: a comparative study with three commercial dental ceramics.

    Science.gov (United States)

    Lazar, Dolores R R; Bottino, Marco C; Ozcan, Mutlu; Valandro, Luiz Felipe; Amaral, Regina; Ussui, Valter; Bressiani, Ana H A

    2008-12-01

    (1) To synthesize 3mol% yttria-stabilized zirconia (3Y-TZP) powders via coprecipitation route, (2) to obtain zirconia ceramic specimens, analyze surface characteristics, and mechanical properties, and (3) to compare the processed material with three reinforced dental ceramics. A coprecipitation route was used to synthesize a 3mol% yttria-stabilized zirconia ceramic processed by uniaxial compaction and pressureless sintering. Commercially available alumina or alumina/zirconia ceramics, namely Procera AllCeram (PA), In-Ceram Zirconia Block (CAZ) and In-Ceram Zirconia (IZ) were chosen for comparison. All specimens (6mmx5mmx5mm) were polished and ultrasonically cleaned. Qualitative phase analysis was performed by XRD and apparent densities were measured on the basis of Archimedes principle. Ceramics were also characterized using SEM, TEM and EDS. The hardness measurements were made employing Vickers hardness test. Fracture toughness (K(IC)) was calculated. Data were analyzed using one-way analysis of variance (ANOVA) and Tukey's test (alpha=0.05). ANOVA revealed that the Vickers hardness (pceramic materials composition. It was confirmed that the PA ceramic was constituted of a rhombohedral alumina matrix, so-called alpha-alumina. Both CAZ and IZ ceramics presented tetragonal zirconia and alpha-alumina mixture of phases. The SEM/EDS analysis confirmed the presence of aluminum in PA ceramic. In the IZ and CAZ ceramics aluminum, zirconium and cerium in grains involved by a second phase containing aluminum, silicon and lanthanum were identified. PA showed significantly higher mean Vickers hardness values (H(V)) (18.4+/-0.5GPa) compared to vitreous CAZ (10.3+/-0.2GPa) and IZ (10.6+/-0.4GPa) ceramics. Experimental Y-TZP showed significantly lower results than that of the other monophased ceramic (PA) (pceramics (pceramic processing conditions led to ceramics with mechanical properties comparable to commercially available reinforced ceramic materials.

  4. Superplasticity and superplastic forming of ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Nieh, T.G.; Wadsworth, J.

    1994-05-01

    Recent advances in the basic understanding of superplasticity and superplastic forming of ceramics are reviewed. Deformation mechanisms as well as microstructural requirements for superplastic ceramics are discussed. Microstructural effects, such as grain size, dynamic grain growth, and the presence of grain-boundary liquid phases, on the superplastic properties and deformation behavior of ceramics are addressed. Superplastic forming, and particularly biaxial gas-pressure forming, of several ceramics, including YTZP and Al{sub 2}O{sub 3}/YTZP, is also presented. The forming behavior of these ceramics is correlated with that obtained from conventional uniaxial tests. Examples of concurrent superplastic forming and diffusion bonding (SPF/DB) of metal-ceramic hybrids are given.

  5. Ceramics as biomaterials for dental restoration.

    Science.gov (United States)

    Höland, Wolfram; Schweiger, Marcel; Watzke, Ronny; Peschke, Arnd; Kappert, Heinrich

    2008-11-01

    Sintered ceramics and glass-ceramics are widely used as biomaterials for dental restoration, especially as dental inlays, onlays, veneers, crowns or bridges. Biomaterials were developed either to veneer metal frameworks or to produce metal-free dental restorations. Different types of glass-ceramics and ceramics are available and necessary today to fulfill customers' needs (patients, dentists and dental technicians) regarding the properties of the biomaterials and the processing of the products. All of these different types of biomaterials already cover the entire range of indications of dental restorations. Today, patients are increasingly interested in metal-free restoration. Glass-ceramics are particularly suitable for fabricating inlays, crowns and small bridges, as these materials achieve very strong, esthetic results. High-strength ceramics are preferred in situations where the material is exposed to high masticatory forces.

  6. Ceramic Technology Project database: March 1990 summary report. DOE/ORNL Ceramic Technology Project

    Energy Technology Data Exchange (ETDEWEB)

    Keyes, B.L.P.

    1992-07-01

    This report is the fifth in a series of semiannual data summary reports on information being stored in the Ceramic Technology Project (CTP) database. The overall system status as of March 31, 1990, is summarized, and the latest additions of ceramic mechanical properties data are given for zirconia, silicon carbide, and silicon nitride ceramic mechanical properties data, including some properties on brazed specimens.

  7. Evaluation of bond strength of various margin ceramics to a zirconia ceramic

    NARCIS (Netherlands)

    Comlekoglu, M. Erhan; Dundar, Mine; Ozcan, Mutlu; Gungor, M. Ali; Gokce, Bulent; Artunc, Celal

    2008-01-01

    Objective: This study evaluated the bond strengths of four different margin ceramics based on fluoroapatite and feldspath to a zirconia ceramic. Methods: Zirconia cores (Zirconzahn) (N = 28, n = 7/margin ceramic group) were fabricated according to the manufacturers' instructions (diameter: 4 mm; thi

  8. Properties of Ceramic Fiber and Ceramic Shot in Wet-laid Processes

    Institute of Scientific and Technical Information of China (English)

    CHENG Long-di

    2002-01-01

    The paper deals with the different sinking properties of ceramic fiber and the ceramic shot in wetlaid nonwoven processes. The difference between the sinking properties of the fiber and the shot is very great according to theory analysis and the test. From results of calculating and practical testing, the method of removing ceramic shots during manufacturing is put forward.

  9. Colloidal processing of Fe-based metal ceramic composites with high content of ceramic reinforcement

    Energy Technology Data Exchange (ETDEWEB)

    Escribano, J. A.; Ferrari, B.; Alvaredo, P.; Gordo, E.; Sanchez-Herencia, A. J.

    2013-07-01

    Major difficulties of processing metal-matrix composites by means of conventional powder metallurgy techniques are the lack of dispersion of the phases within the final microstructure. In this work, processing through colloidal techniques of the Fe-based metal-matrix composites, with a high content of a ceramic reinforcement (Ti(C,N) ), is presented for the first time in the literature. The colloidal approach allows a higher control of the powders packing and a better homogenization of phases since powders are mixed in a liquid medium. The chemical stability of Fe in aqueous medium determines the dispersion conditions of the mixture. The Fe slurries were formulated by optimising their zeta potential and their rheology, in order to shape bulk pieces by slip-casting. Preliminary results demonstrate the viability of this procedure, also opening new paths to the microstructural design of fully sintered Fe-based hard metal, with 50 vol. % of Ti(C,N) in its composition. (Author)

  10. Using a ceramic chamber in kicker magnets

    Energy Technology Data Exchange (ETDEWEB)

    Kurennoy, S.

    1993-05-01

    A ceramic chamber inside kicker magnets can provide the relevant field risetime. On the other hand, some metallic coating inside has to prevent static charge buildup and shield the beam from ceramic and ferrite at high frequencies to avoid possible resonances. The issues concerning the metallized ceramic chamber, such as coupling impedances and requirements on the coating, are studied to find a compromise solution for kickers of the Medium Energy Booster at the Superconducting Super Collider.

  11. Experiences with Voice to Design Ceramics

    DEFF Research Database (Denmark)

    Hansen, Flemming Tvede; Jensen, Kristoffer

    2013-01-01

    This article presents SoundShaping, a system to create ceramics from the human voice and thus how digital technology makes new possibilities in ceramic craft. The article is about how experiential knowledge that the craftsmen gains in a direct physical and tactile interaction with a responding....... The shape is output to a 3D printer to make ceramic results. The system demonstrates the close connection between digital technology and craft practice. Several experiments and reflections demonstrate the validity of this work....

  12. Experiences with voice to design ceramics

    DEFF Research Database (Denmark)

    Hansen, Flemming Tvede; Jensen, Kristoffer

    2014-01-01

    This article presents SoundShaping, a system to create ceramics from the human voice and thus how digital technology makes new possibilities in ceramic craft. The article is about how experiential knowledge that the craftsmen gains in a direct physical and tactile interaction with a responding....... The shape is output to a 3D printer to make ceramic results. The system demonstrates the close connection between digital technology and craft practice. Several experiments and reflections demonstrate the validity of this work....

  13. Journal of the Chinese Ceramic Society

    Institute of Scientific and Technical Information of China (English)

    2015-01-01

    ISSN 2095-7645CN 10-1189/TQ Aims and Scope The Journal of the Chinese Ceramic Society is a premier archival journal devoted to publishing top quality original research that advances the fundamental and applied science of ceramic materials.Today’S ceramic science is an interdisciplinary field that has expanded beyond its traditional core to areas as diverse as electronics and energy materials,and bio-and

  14. Study on Ceramic Cutting by Plasma Arc

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Engineering ceramics are typical difficult-to-machine materials because of high hardness and brittleness. PAC (Plasma Arc Cutting) is a very important thermal cutting process and has been successfully used in cutting stainless steel and other difficult-to-machine alloys. PAC's application in cutting ceramics, however, is still limited because the most ceramics are not good electronic conducts, and transferred plasma arc cannot be produced between cathode and work-piece. So we presented a method of plasma ...

  15. Reticulated porous silicon nitride-based ceramics

    OpenAIRE

    Mazzocchi, Mauro; Medri, Valentina; Guicciardi, Stefano

    2012-01-01

    The interest towards the production of porous silicon nitride originates from the unique combination of light weight, of mechanical and physical properties typical of this class of ceramics that make them attractive for many engineering applications. Although pores are generally believed to deteriorate the mechanical properties of ceramics (the strength of porous ceramics decreases exponentially with an increase of porosity), the recent literature reports that porous silicon nitride can exhib...

  16. Numerical Modeling of the Flow of a Power Law Ceramic Slurry in the Tape Casting Process

    DEFF Research Database (Denmark)

    Jabbari, Masoud; Hattel, Jesper Henri

    2012-01-01

    Multilayer ceramics and their application have increased recently. One of the most common ways used to produce these products is tape casting. In this process the wet tape thickness is one of the most determining parameters affecting the final properties of the product and it is therefore of great...

  17. Salt splitting with ceramic membranes

    Energy Technology Data Exchange (ETDEWEB)

    Kurath, D. [Pacific Northwest National Lab., Richland, WA (United States)

    1996-10-01

    The purpose of this task is to develop ceramic membrane technologies for salt splitting of radioactively contaminated sodium salt solutions. This technology has the potential to reduce the low-level waste (LLW) disposal volume, the pH and sodium hydroxide content for subsequent processing steps, the sodium content of interstitial liquid in high-level waste (HLW) sludges, and provide sodium hydroxide free of aluminum for recycle within processing plants at the DOE complex. Potential deployment sites include Hanford, Savannah River, and Idaho National Engineering Laboratory (INEL). The technical approach consists of electrochemical separation of sodium ions from the salt solution using sodium (Na) Super Ion Conductors (NaSICON). As the name implies, sodium ions are transported rapidly through these ceramic crystals even at room temperatures.

  18. Silsesquioxane-derived ceramic fibres

    Science.gov (United States)

    Hurwitz, F. I.; Farmer, S. C.; Terepka, F. M.; Leonhardt, T. A.

    1991-01-01

    Fibers formed from blends of silsesquioxane polymers were characterized to study the pyrolytic conversion of these precursors to ceramics. The morphology of fibers pyrolyzed to 1400 C revealed primarily amorphous glasses whose conversion to beta-SiC is a function of both blend composition and pyrolysis conditions. Formation of beta-SiC crystallites within the glassy phase is favored by higher than stoichiometric C/Si ratios, while carbothermal reduction of Si-O bonds to form SiC with loss of SiO and CO occurs at higher methyl/phenylpropyl silsesquioxane (lower C/Si) ratios. As the carbothermal reduction is assumed to be diffusion controlled, the fibers can serve as model systems to gain understanding of the silsesquioxane pyrolysis behavior, and therefore are useful in the development of polysilsesquioxane-derived ceramic matrices and coatings as well.

  19. Ceramics: Durability and radiation effects

    Energy Technology Data Exchange (ETDEWEB)

    Ewing, R.C.; Lutze, W. [Univ. of New Mexico, Albuquerque, NM (United States); Weber, W.J. [Pacific Northwest National Lab., Richland, WA (United States)

    1996-05-01

    At present, there are three seriously considered options for the disposition of excess weapons plutonium: (1) incorporation, partial burn-up and direct disposal of MOX-fuel; (2) vitrification with defense waste and disposal as glass {open_quotes}logs{close_quotes}; (3) deep borehole disposal. The first two options provide a safeguard due to the high activity of fission products in the irradiated fuel and the defense waste. The latter option has only been examined in a preliminary manner, and the exact form of the plutonium has not been identified. In this paper, we review the potential for the immobilization of plutonium in highly durable crystalline ceramics apatite, pyrochlore, zirconolite, monazite and zircon. Based on available data, we propose zircon as the preferred crystalline ceramic for the permanent disposition of excess weapons plutonium.

  20. High Strain Rate Compression Testing of Ceramics and Ceramic Composites.

    Energy Technology Data Exchange (ETDEWEB)

    Blumenthal, W. R. (William R.)

    2005-01-01

    The compressive deformation and failure behavior of ceramics and ceramic-metal composites for armor applications has been studied as a function of strain rate at Los Alamos National Laboratory since the late 1980s. High strain rate ({approx}10{sup 3} s{sup -1}) uniaxial compression loading can be achieved using the Kolsky-split-Hopkinson pressure bar (SHPB) technique, but special methods must be used to obtain valid strength results. This paper reviews these methods and the limitations of the Kolsky-SHPB technique for this class of materials. The Kolsky-split-Hopkinson pressure bar (Kolsky-SHPB) technique was originally developed to characterize the mechanical behavior of ductile materials such as metals and polymers where the results can be used to develop strain-rate and temperature-dependent constitutive behavior models that empirically describe macroscopic plastic flow. The flow behavior of metals and polymers is generally controlled by thermally-activated and rate-dependent dislocation motion or polymer chain motion in response to shear stresses. Conversely, the macroscopic mechanical behavior of dense, brittle, ceramic-based materials is dominated by elastic deformation terminated by rapid failure associated with the propagation of defects in the material in response to resolved tensile stresses. This behavior is usually characterized by a distribution of macroscopically measured failure strengths and strains. The basis for any strain-rate dependence observed in the failure strength must originate from rate-dependence in the damage and fracture process, since uniform, uniaxial elastic behavior is rate-independent (e.g. inertial effects on crack growth). The study of microscopic damage and fracture processes and their rate-dependence under dynamic loading conditions is a difficult experimental challenge that is not addressed in this paper. The purpose of this paper is to review the methods that have been developed at the Los Alamos National Laboratory to

  1. Flash sintering of ceramic materials

    Science.gov (United States)

    Dancer, C. E. J.

    2016-10-01

    During flash sintering, ceramic materials can sinter to high density in a matter of seconds while subjected to electric field and elevated temperature. This process, which occurs at lower furnace temperatures and in shorter times than both conventional ceramic sintering and field-assisted methods such as spark plasma sintering, has the potential to radically reduce the power consumption required for the densification of ceramic materials. This paper reviews the experimental work on flash sintering methods carried out to date, and compares the properties of the materials obtained to those produced by conventional sintering. The flash sintering process is described for oxides of zirconium, yttrium, aluminium, tin, zinc, and titanium; silicon and boron carbide, zirconium diboride, materials for solid oxide fuel applications, ferroelectric materials, and composite materials. While experimental observations have been made on a wide range of materials, understanding of the underlying mechanisms responsible for the onset and latter stages of flash sintering is still elusive. Elements of the proposed theories to explain the observed behaviour include extensive Joule heating throughout the material causing thermal runaway, arrested by the current limitation in the power supply, and the formation of defect avalanches which rapidly and dramatically increase the sample conductivity. Undoubtedly, the flash sintering process is affected by the electric field strength, furnace temperature and current density limit, but also by microstructural features such as the presence of second phase particles or dopants and the particle size in the starting material. While further experimental work and modelling is still required to attain a full understanding capable of predicting the success of the flash sintering process in different materials, the technique non-etheless holds great potential for exceptional control of the ceramic sintering process.

  2. Ceramics for High Power Lasers

    Science.gov (United States)

    2011-12-01

    positions between the ceramics and undoped crystal grown by the Czochralski method (Fig. 3) confirm the intrinsic nature of these traps (not due to...boundary diffusion using optical methods to determine what dopant profile shapes can be fabricated II. Technical Report 1. Proposed research program...microscopy confirms the values obtained through our fitting method (Fig. 6). While agglomerated Al2O3 precipitates are easily identified in Al2O3

  3. Ceramic veneers with minimum preparation

    OpenAIRE

    da Cunha, Leonardo Fernandes; Reis, Rachelle; Santana, Lino; Romanini, Jose Carlos; de CARVALHO, Ricardo Marins; Furuse, Adilson Yoshio

    2013-01-01

    The aim of this article is to describe the possibility of improving dental esthetics with low-thickness glass ceramics without major tooth preparation for patients with small to moderate anterior dental wear and little discoloration. For this purpose, a carefully defined treatment planning and a good communication between the clinician and the dental technician helped to maximize enamel preservation, and offered a good treatment option. Moreover, besides restoring esthetics, the restorative t...

  4. Ceramic dentures manufactured with ultrashort laser pulses

    Science.gov (United States)

    Werelius, Kristian; Weigl, Paul

    2004-06-01

    Conventional manufacturing of individual ceramic dental prosthesis implies a handmade metallic framework, which is then veneered with ceramic layers. In order to manufacture all-ceramic dental prosthesis a CAD/CAM system is necessary due to the three dimensional shaping of high strength ceramics. Most CAD/CAM systems presently grind blocks of ceramic after the construction process in order to create the prosthesis. Using high-strength ceramics, such as Hot Isostatic Pressed (HIP)-zirconia, this is limited to copings. Anatomically shaped fixed dentures have a sculptured surface with small details, which can't be created by existing grinding tools. This procedure is also time consuming and subject to significant loss in mechanical strength and thus reduced survival rate once inserted. Ultra-short laser pulses offer a possibility in machining highly complex sculptured surfaces out of high-strength ceramic with negligible damage to the surface and bulk of the ceramic. In order to determine efficiency, quality and damage, several laser ablation parameters such as pulse duration, pulse energy and ablation strategies were studied. The maximum ablation rate was found using 400 fs at high pulse energies. High pulse energies such as 200μJ were used with low damage in mechanical strength compared to grinding. Due to the limitation of available laser systems in pulse repetition rates and power, the use of special ablation strategies provide a possibility to manufacture fully ceramic dental prosthesis efficiently.

  5. Ceramic technology for Advanced Heat Engines Project

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, D.R.

    1991-07-01

    Significant accomplishments in fabricating ceramic components for advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. However, these programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and database and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. An assessment of needs was completed, and a five year project plan was developed with extensive input from private industry. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities. This project is managed by ORNL for the Office of Transportation Technologies, Office of Transportation Materials, and is closely coordinated with complementary ceramics tasks funded by other DOE offices, NASA, DOD, and industry.

  6. REVIEW OF STATUS OF CERAMIC TOOLS.

    Science.gov (United States)

    CERAMIC MATERIALS, CUTTING TOOLS , ALUMINUM COMPOUNDS, OXIDES, PHYSICAL PROPERTIES, FAILURE(MECHANICS), FRICTION, TEMPERATURE, SURFACE PROPERTIES, CUTTING FLUIDS, MACHINING, LATHE TOOLS, PERFORMANCE(ENGINEERING).

  7. Performances of multi-channel ceramic photomultipliers

    Energy Technology Data Exchange (ETDEWEB)

    Comby, G.; Karolak, M.; Piret, Y.; Mouly, J.P. [CEA Centre d`Etudes de Saclay, 91 - Gif-sur-Yvette (France). Dept. d`Astrophysique, de la Physique des Particules, de la Physique Nucleaire et de l`Instrumentation Associee; Kuzmin, E. [Joint Inst. for Nuclear Research, Dubna (Russian Federation)

    1995-09-01

    Ceramic electron multipliers with real metal dynodes and independent channels ware constructed using multilayer ceramic technology. Tests of these prototypes show their capability to form sensitive detectors such as photomultipliers or light intensifiers. Here, we present results for the photocathode sensitivity, dynode activation, gain, linearity range and dynamic characteristics as well as the effect of 3-year aging of the main operational functions. The advantages provided by the ceramic components are discussed. These results motivate the development of a compact 256 pixel ceramic photomultiplier. (author).

  8. The future of bioactive ceramics.

    Science.gov (United States)

    Hench, Larry L

    2015-02-01

    Two important worldwide needs must be satisfied in the future; (1) treatment of the deteriorating health of an aging population and, (2) decreasing healthcare costs to meet the needs of an increased population. The ethical and economic dilemma is how to achieve equality in quality of care while at the same time decreasing cost of care for an ever-expanding number of people. The limited lifetime of prosthetic devices made from first-generation nearly inert biomaterials requires new approaches to meet these two large needs. This paper advises an expanded emphasis on: (1) regeneration of tissues and (2) prevention of tissue deterioration to meet this growing need. Innovative use of bioactive ceramics with genetic control of in situ tissue responses offers the potential to achieve both tissue regeneration and prevention. Clinical success of use of bioactive glass for bone regeneration is evidence that this concept works. Likewise the use of micron sized bioactive glass powders in a dentifrice for re-mineralization of teeth provides evidence that prevention of tissue deterioration is also possible. This opinion paper outlines clinical needs that could be met by innovative use of bioactive glasses and ceramics in the near future; including: regeneration of skeletal tissues that is patient specific and genetic based, load-bearing bioactive glass-ceramics for skeletal and ligament and tendon repair, repair and regeneration of soft tissues, and rapid low-cost analysis of human cell-biomaterial interactions leading to patient specific diagnoses and treatments using molecularly tailored bioceramics.

  9. Final Report

    DEFF Research Database (Denmark)

    Heiselberg, Per; Brohus, Henrik; Nielsen, Peter V.

    This final report for the Hybrid Ventilation Centre at Aalborg University describes the activities and research achievement in the project period from August 2001 to August 2006. The report summarises the work performed and the results achieved with reference to articles and reports published...

  10. Ceramic Membrane Enabling Technology for Improved IGCC Efficiency

    Energy Technology Data Exchange (ETDEWEB)

    John Sirman; Bart vanHassel

    2005-06-01

    This final report summarizes work accomplished in the program from October 1, 1999 through December 31,2004. While many of the key technical objectives for this program were achieved, after a thorough economic and OTM (Oxygen Transport Membrane) reliability analysis were completed, a decision was made to terminate the project prior to construction of a second pilot reactor. In the program, oxygen with purity greater than 99% was produced in both single tube tests and multi-tube pilot plant tests for over 1000 hours. This demonstrated the technical viability of using ceramic OTM devices for producing oxygen from a high pressure air stream. The oxygen fluxes that were achieved in single tube tests exceeded the original target flux for commercial operation. However, extended testing showed that the mean time to failure of the ceramics was insufficient to enable a commercially viable system. In addition, manufacturing and material strength constraints led to size limitations of the OTM tubes that could be tested. This has a severe impact on the cost of both the ceramic devices, but also the cost of assembling the OTM tubes in a large reactor. As such and combined with significant progress in cost reduction of large cryogenic oxygen separation devices, an economic gain that justifies continued development could not be derived.

  11. Radiation-disorder and aperiodicity in irradiated ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Hobbs, L.W.

    1992-01-01

    This final technical report documents the accomplishments of the program of research entitled Radiation Disorder and Aperiodicity in Irradiated Ceramics'' for the period June 22, 1989--June 21, 1992. This research forms the latest part on an on-going program, begun at MIT in 1983 under DOE support, which has had as its objectives investigation of the responses in radiation environments of ceramics heavily-irradiated with electrons, neutrons and ions, with potential applications to fusion energy technology and high-level nuclear waste storage. Materials investigated have included SiO{sub 2}, MgAl{sub 2}O{sub 4}, Al{sub 23}O{sub 27}N{sub 5}, SiC, BeO, LiAlO{sub 2}, Li{sub 2}ZrO{sub 3}, CaTiO{sub 3}KTaO{sub 3} and Ca(Zr, Pu)Ti{sub 2}O{sub 7}. The program initially proposed for 1989 had as its major objectives two main thrusts: (1) research on defect aggregation in irradiated non-oxide ceramics, and (2) research on irradiation-induced amorphization of network silicas and phosphates.

  12. Ceramic Technology Project data base: September 1992 summary report

    Energy Technology Data Exchange (ETDEWEB)

    Keyes, B.L.P.

    1993-06-01

    Data presented in this report represent an intense effort to improve processing methods, testing methods, and general mechanical properties (rupture modulus, tensile, creep, stress-rupture, dynamic and cyclic fatigue, fracture toughness) of candidate ceramics for use in advanced heat engines. This work was performed by many facilities and represents only a small part of the data generated by the Ceramic Technology Project (CTP) since 1986. Materials discussed include GTE PY6, GN-10, NT-154, NT-164, SN-260, SN-251, SN-252, AY6, silicon nitride combined with rare-earth oxides, Y-TZP, ZTA, NC-433, NT-230, Hexoloy SA, MgO-PSZ-to-MgO-PSZ joints, MgO-PSZ-to-cast iron, and a few whisker/fiber-reinforced ceramics. Information in this report was taken from the project`s semiannual and bimonthly progress reports and from final reports summarizing the results of individual studies. Test results are presented in tabular form and in graphs. All data, including test rig descriptions and material characterizations, are stored in the CTP data base and are available to all project participants on request. The objective of this report is to make available the test results from these studies but not to draw conclusions from those data.

  13. PPLICATION OF COAL MINING WASTE IN THE PRODUCTION OF STRUCTURAL CERAMICS USING AN ECOLOGICALLY FRIENDLY AND RESOURCE SAVING TECHNOLOGY

    Directory of Open Access Journals (Sweden)

    Vaysman Yakov Iosifovich

    2016-03-01

    Full Text Available The article states that the use of spoil heaps (coal mining waste in the production of structural ceramics is expedient. It shows the reduction of negative ecological effects during the life cycle when coal mining waste is used in the initial blend for the production of structural ceramics. It shows that the development of the recommendations for the use of coal mining waste in the production of structural ceramics is an urgent issue as far as the use of coal mining waste in the production of structural ceramics can lead both to the achievement of resource saving and positive ecological effect and to the undesirable decrease of the basic physical and mechanical properties of the final products when the structure of the mix is inappropriate. In order to develop these recommendations the authors have examined the microstructure, mineral composition and physical and mechanical properties of structural ceramics produced with the use of coal mining waste, which effect the consumer properties of the target material. As a result of the research the authors have made the conclusions about the nature and degree of impact of coal mining waste quantity on the physical and mechanical properties of construction ceramics. The comparison of the data received during the measurement of the basic physical and mechanical properties of construction ceramics with the results of the research of microstructure, elemental and mineral composition of the samples has shown their correlation.

  14. A comparison of the abrasiveness of six ceramic surfaces and gold.

    Science.gov (United States)

    Jacobi, R; Shillingburg, H T; Duncanson, M G

    1991-09-01

    A type III gold alloy and six different ceramic surfaces were secured in an abrasion machine opposing extracted teeth to determine their relative abrasiveness and resistance to wear. The rankings of restorative materials from least abrasive to most abrasive were: gold alloy, polished; cast ceramic, polished; porcelain, polished; cast ceramic, polished and shaded; porcelain, polished and glazed; cast ceramic, cerammed skin shaded; and cast ceramic, cerammed skin unshaded. The ranking of materials from most wear-resistant to least wear-resistant was: gold alloy, cast ceramic cerammed, cast ceramic cerammed and shaded, porcelain polished, porcelain glazed, cast ceramic polished and shaded, and cast ceramic polished.

  15. Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Stinis, Panos [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2016-08-07

    This is the final report for the work conducted at the University of Minnesota (during the period 12/01/12-09/18/14) by PI Panos Stinis as part of the "Collaboratory on Mathematics for Mesoscopic Modeling of Materials" (CM4). CM4 is a multi-institution DOE-funded project whose aim is to conduct basic and applied research in the emerging field of mesoscopic modeling of materials.

  16. Improving the strength of ceramics by controlling the interparticle forces and rheology of the ceramic suspensions

    CERN Document Server

    Chou, Y P

    2001-01-01

    This thesis describes a study of the modification of the interparticle forces of colloidal ceramic particles in aqueous suspensions in order to improve the microstructural homogeneity, and hence the reliability and mechanical performances, of subsequently formed ceramic compacts. A concentrated stable fine ceramic powder suspension has been shown to be able to generate a higher density of a ceramic product with better mechanical, and also electrical, electrochemical and optical, properties of the ceramic body. This is because in a colloidally stable suspension there are no aggregates and so defect formation, which is responsible for the ceramic body performance below its theoretical maximum, is reduced. In order to achieve this, it is necessary to form a well dispersed ceramic suspension by ensuring the interparticle forces between the particles are repulsive, with as a high a loading with particles as possible. By examining the rheological behaviour and the results of Atomic Force Microscope, the dispersion ...

  17. Influence of ceramic thickness and ceramic materials on fracture resistance of posterior partial coverage restorations.

    Science.gov (United States)

    Bakeman, E M; Rego, N; Chaiyabutr, Y; Kois, J C

    2015-01-01

    This study evaluated the influence of ceramic thickness and ceramic materials on fracture resistance of posterior partial coverage ceramic restorations. Forty extracted molars were allocated into four groups (n=10) to test for two variables: 1) the thickness of ceramic (1 mm or 2 mm) and 2) the ceramic materials (a lithium disilicate glass-ceramic [IPS e.max] or leucite-reinforced glass ceramic [IPS Empress]). All ceramic restorations were luted with resin cement (Variolink II) on the prepared teeth. These luted specimens were loaded to failure in a universal testing machine, in the compression mode, with a crosshead speed of 1.0 mm/min. The data were analyzed using two-way analysis of variance and the Tukey Honestly Significantly Different multiple comparison test (α =0.05). The fracture resistance revealed a significant effect for materials (pceramic was not significant (p=0.074), and the interaction between the thickness of ceramic and the materials was not significant (p=0.406). Mean (standard deviation) fracture resistance values were as follows: a 2-mm thickness of a lithium disilicate bonded to tooth structure (2505 [401] N) revealed a significantly higher fracture resistance than did a 1-mm thickness of leucite-reinforced (1569 [452] N) and a 2-mm thickness of leucite-reinforced ceramic bonded to tooth structure (1716 [436] N) (pceramic at 1-mm thickness (2105 [567] N) and at 2-mm thickness. Using a lithium disilicate glass ceramic for partial coverage restoration significantly improved fracture resistance compared to using a leucite-reinforced glass ceramic. The thickness of ceramic had no significant effect on fracture resistance when the ceramics were bonded to the underlying tooth structure.

  18. Dense ceramic membranes for methane conversion

    NARCIS (Netherlands)

    Bouwmeester, Henny J.M.

    2003-01-01

    Dense ceramic membranes made from mixed oxygen-ionic and electronic conducting perovskite-related oxides allow separation of oxygen from an air supply at elevated temperatures (>700 °C). By combining air separation and catalytic partial oxidation of methane to syngas into a ceramic membrane reactor,

  19. Progress in Joining Ceramics to Metals

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The research and development of joining methods of ceramics to metals, especially brazing, diffusion bonding and partial transition liquid phase bonding, were introduced. Some opinions were put forward. For new composites emerging, it is necessary to develop new joining methods, particularly in the field of high temperature technique for joining ceramics to superalloys.

  20. Shock wave fabricated ceramic-metal nozzles

    NARCIS (Netherlands)

    Carton, E.P.; Stuivinga, M.E.C.; Keizers, H.L.J.; Verbeek, H.J.; Put, P.J. van der

    1999-01-01

    Shock compaction was used in the fabrication of high temperature ceramic-based materials. The materials' development was geared towards the fabrication of nozzles for rocket engines using solid propellants, for which the following metal-ceramic (cermet) materials were fabricated and tested: B4C-Ti (

  1. Shock wave fabricated ceramic-metal nozzles

    NARCIS (Netherlands)

    Carton, E.P.; Stuivinga, M.E.C.; Keizers, H.L.J.; Verbeek, H.J.; Put, P.J. van der

    1999-01-01

    Shock compaction was used in the fabrication of high temperature ceramic-based materials. The materials' development was geared towards the fabrication of nozzles for rocket engines using solid propellants, for which the following metal-ceramic (cermet) materials were fabricated and tested: B4C-Ti

  2. Marginal adaptation of ceramic inserts after cementation

    NARCIS (Netherlands)

    Ozcan, M; Pfeiffer, P; Nergiz, [No Value

    2002-01-01

    The advantage of using ceramic inserts is to prevent major drawbacks of composite resins such as polymerization shrinkage, wear and microleakage. This in vitro study evaluated the marginal adaptation of two approximal ceramic insert systems after cementation to the cavities opened with ultrasonic ti

  3. New ceramic materials; Nuevos materiales ceramicos

    Energy Technology Data Exchange (ETDEWEB)

    Moreno, R.; Dominguez-Rodriguez, A.

    2010-07-01

    This article is to provide a new ceramic materials in which, with a control of their processing and thus their microstructural properties, you can get ceramic approaching ever closer to a metal, both in its structural behavior at low as at high temperatures. (Author) 30 refs.

  4. Prestresses in bilayered all-ceramic restorations

    NARCIS (Netherlands)

    Aboushelib, M.N.; Feilzer, A.J.; de Jager, N.; Kleverlaan, C.J.

    2008-01-01

    Introduction: A general trend in all ceramic systems is to use veneering ceramics of slightly lower thermal expansion coefficients compared with that of the framework resulting in a positive mismatch in thermal expansion coefficient (+ΔTEC). The concept behind this TEC mismatch is to generate compre

  5. FY2015 ceramic fuels development annual highlights

    Energy Technology Data Exchange (ETDEWEB)

    Mcclellan, Kenneth James [Los Alamos National Laboratory (LANL), Los Alamos, NM (United States)

    2015-09-22

    Key challenges for the Advanced Fuels Campaign are the development of fuel technologies to enable major increases in fuel performance (safety, reliability, power and burnup) beyond current technologies, and development of characterization methods and predictive fuel performance models to enable more efficient development and licensing of advanced fuels. Ceramic fuel development activities for fiscal year 2015 fell within the areas of 1) National and International Technical Integration, 2) Advanced Accident Tolerant Ceramic Fuel Development, 3) Advanced Techniques and Reference Materials Development, and 4) Fabrication of Enriched Ceramic Fuels. High uranium density fuels were the focus of the ceramic fuels efforts. Accomplishments for FY15 primarily reflect the prioritization of identification and assessment of new ceramic fuels for light water reactors which have enhanced accident tolerance while also maintaining or improving normal operation performance, and exploration of advanced post irradiation examination techniques which will support more efficient testing and qualification of new fuel systems.

  6. FY2016 Ceramic Fuels Development Annual Highlights

    Energy Technology Data Exchange (ETDEWEB)

    Mcclellan, Kenneth James [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-01-24

    Key challenges for the Advanced Fuels Campaign are the development of fuel technologies to enable major increases in fuel performance (safety, reliability, power and burnup) beyond current technologies, and development of characterization methods and predictive fuel performance models to enable more efficient development and licensing of advanced fuels. Ceramic fuel development activities for fiscal year 2016 fell within the areas of 1) National and International Technical Integration, 2) Advanced Accident Tolerant Ceramic Fuel Development, 3) Advanced Techniques and Reference Materials Development, and 4) Fabrication of Enriched Ceramic Fuels. High uranium density fuels were the focus of the ceramic fuels efforts. Accomplishments for FY16 primarily reflect the prioritization of identification and assessment of new ceramic fuels for light water reactors which have enhanced accident tolerance while also maintaining or improving normal operation performance, and exploration of advanced post irradiation examination techniques which will support more efficient testing and qualification of new fuel systems.

  7. Modelling of Tape Casting for Ceramic Applications

    DEFF Research Database (Denmark)

    Jabbari, Masoud

    Functional ceramics find use in many different applications of great interest, e.g. thermal barrier coatings, piezoactuators, capacitors, solid oxide fuel cells and electrolysis cells, membranes, and filters. It is often the case that the performance of a ceramic component can be increased markedly...... if it is possible to vary the relevant properties (e.g. electrical, electrochemical, or magnetic) in a controlled manner along the extent of the component. Such composites in which ceramic layers of different composition and/or microstructure are combined provide a new and intriguing dimension to the field...... of functional ceramics research. Advances in ceramic forming have enabled low cost shaping techniques such as tape casting and extrusion to be used in some of the most challenging technologies. These advances allow the design of complex components adapted to desired specific properties and applications. However...

  8. Low Voltage Power Supply Incorporating Ceramic Transformer

    CERN Document Server

    Imori, M

    2007-01-01

    A low voltage power supply provides the regulated output voltage of 1 V from the supply voltage around 48 V. The low voltage power supply incorporates a ceramic transformer which utilizes piezoelectric effect to convert voltage. The ceramic transformer isolates the secondary from the primary, thus providing the ground isolation between the supply and the output voltages. The ceramic transformer takes the place of the conventional magnetic transformer. The ceramic transformer is constructed from a ceramic bar and does not include any magnetic material. So the low voltage power supply can operate under a magnetic field. The output voltage is stabilized by feedback. A feedback loop consists of an error amplifier, a voltage controlled oscillator and a driver circuit. The amplitude ratio of the transformer has dependence on the frequency, which is utilized to stabilize the output voltage. The low voltage power supply is investigated on the analogy of the high voltage power supply similarly incorporating the cerami...

  9. Ceramic microfabrication by rapid prototyping process chains

    Indian Academy of Sciences (India)

    R Knitter; W Bauer

    2003-02-01

    Fabrication of micropatterned ceramics or ceramic microparts make high demands on the precision and resolution of the moulding process. As finishing of miniaturised or micropatterned ceramic components is nearly impossible, shaping has to be done by a replication step in the green, unfired state. To avoid high tooling costs in product development, a rapid prototyping process chain has been established that enables rapid manufacturing of ceramic microcomponents from functional models to small lot series within a short time. This process chain combines the fast and inexpensive supply of master models by rapid prototyping with accurate and flexible ceramic manufacturing by low-pressure injection moulding. Besides proper feedstock preparation and sufficient small grain size, the quality of the final components is mainly influenced by the quality of the master model. Hence, the rapid prototyping method must be carefully selected to meet the requirements of the component to be fabricated.

  10. Novel glass-ceramics for dental restorations.

    Science.gov (United States)

    Pollington, Sarah

    2011-01-01

    There are many different ceramic systems available on the market for dental restorations. Glass-ceramics are a popular choice due to their excellent esthetics and ability to bond to tooth structure allowing a more conservative approach. However, at present, these materials have insufficient strength to be used reliably in posterior regions of the mouth. The aim of this review article is to discuss the types of novel glass-ceramic currently be investigated including composition, microstructure and properties. Current research in glass-ceramics focuses on the quest for a highly esthetic material along with sufficient strength to enable crowns and bridgework to be reliably placed in these areas. There is a gap in the market for a machinable resin bonded glass-ceramic with sufficient strength as well as excellent esthetics.

  11. Final Report

    Energy Technology Data Exchange (ETDEWEB)

    R Paul Drake

    2004-01-12

    OAK-B135 This is the final report from the project Hydrodynamics by High-Energy-Density Plasma Flow and Hydrodynamics and Radiation Hydrodynamics with Astrophysical Applications. This project supported a group at the University of Michigan in the invention, design, performance, and analysis of experiments using high-energy-density research facilities. The experiments explored compressible nonlinear hydrodynamics, in particular at decelerating interfaces, and the radiation hydrodynamics of strong shock waves. It has application to supernovae, astrophysical jets, shock-cloud interactions, and radiative shock waves.

  12. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Jarillo-Herrero, Pablo [Massachusetts Inst. of Technology (MIT), Cambridge, MA (United States)

    2017-02-07

    This is the final report of our research program on electronic transport experiments on Topological Insulator (TI) devices, funded by the DOE Office of Basic Energy Sciences. TIbased electronic devices are attractive as platforms for spintronic applications, and for detection of emergent properties such as Majorana excitations , electron-hole condensates , and the topological magneto-electric effect . Most theoretical proposals envision geometries consisting of a planar TI device integrated with materials of distinctly different physical phases (such as ferromagnets and superconductors). Experimental realization of physics tied to the surface states is a challenge due to the ubiquitous presence of bulk carriers in most TI compounds as well as degradation during device fabrication.

  13. Development of new ceramic materials from the waste of serpentinite and red clay; Desenvolvimento de novos materiais ceramicos a partir de residuo de serpentinito e argila vermelha

    Energy Technology Data Exchange (ETDEWEB)

    Presotto, P., E-mail: petula.presotto@gmail.com [Universidade Federal do Parana (UFPR), Curitiba, PR (Brazil); Mymrine, V. [Universidade Tecnologica Federal do Parana (UFTPR), Curitiba, PR (Brazil)

    2012-07-01

    The objective of this work is to develop new ceramic materials using serpentine and glass waste and clay red. The raw materials were characterized through morphological, granulometric, mineralogical and chemical analysis. Six formulations have been developed based on the serpentine and red clay, which three of the six compositions have been adjusted with the addition of residual glass. The ceramic bodies were formed by uniaxial pressing and subjected to burn in an electric oven at temperatures of 1100 ° C, 1200 ° C, 1250 ° C and 1300 ° C. The ceramic samples obtained this way were characterized according to their physical properties (specific mass and linear retraction) and the mechanical (three points bending strength). The final properties varied according to the proportions of raw materials and firing temperature. In general, the different formulations fit the standards for traditional ceramics such as tiles and ceramic blocks. (author)

  14. Ultrastructural Analysis on the Osteogenesis and Transformation of Calcium Phosphate Ceramics in Vivo

    Institute of Scientific and Technical Information of China (English)

    Honglian DAI; Shipu LI; Yuhua YAN; Xianying CAO; Xuehui LU; Yang LENG

    2004-01-01

    To study the osteogenesis and transformation process of calcium phosphate bioceramic in vivo, biodegradable porous β-tricalcium phosphate ceramics (β-TCP, φ5×8 mm) were implanted in the tibia of rabbits. β-TCP ceramics with surrounding bone tissue were retrieved and observed by SEM, TEM and EPMA every month after implantation.The results showed that osteogenesis was active and β-TCP ceramics bonded to bones directly. The new bones were forming and maturing as materials were continuously degrading, and materials were finally replaced by new bone. Parts of the materials were degraded, absorbed and recrystallized, while the rest were dispersed to the spongy bone and the Haversian lamella in an irregular arrangement, becoming incorporated into bone formation directly by remodeling the structure. Some β-TCP crystals cleaved along its (001) rhombohedral plane and formed lath-like crystals in vivo.

  15. Ensuring near-optimum homogeneity and densification levels in nano-reinforced ceramics

    Science.gov (United States)

    Dassios, Konstantinos G.; Barkoula, Nektaria-Marianthi; Alafogianni, Panagiota; Bonnefont, Guillaume; Fantozzi, Gilbert; Matikas, Theodore E.

    2016-04-01

    The development of a new generation of high temperature ceramic materials for aerospace applications, reinforced at a scale closer to the molecular level and three orders of magnitude less than conventional fibrous reinforcements, by embedded carbon nanotubes, has recently emerged as a uniquely challenging scientific effort. The properties of such materials depend strongly on two main factors: i) the homogeneity of the dispersion of the hydrophobic medium throughout the ceramic volume and ii) the ultimate density of the resultant product after sintering of the green body at the high-temperatures and pressures required for ceramic consolidation. The present works reports the establishment of two independent experimental strategies which ensure achievement of near perfect levels of tube dispersion homogeneity and fully dense final products. The proposed methodologies are validated across non-destructive evaluation data of materials performance.

  16. A novel processing route for carbon nanotube reinforced glass-ceramic matrix composites

    Science.gov (United States)

    Dassios, Konstantinos G.; Bonnefont, Guillaume; Fantozzi, Gilbert; Matikas, Theodore E.

    2015-03-01

    The current study reports the establishment of a novel feasible way for processing glass- and ceramic- matrix composites reinforced with carbon nanotubes (CNTs). The technique is based on high shear compaction of glass/ceramic and CNT blends in the presence of polymeric binders for the production of flexible green bodies which are subsequently sintered and densified by spark plasma sintering. The method was successfully applied on a borosilicate glass / multi-wall CNT composite with final density identical to that of the full-dense ceramic. Preliminary non-destructive evaluation of dynamic mechanical properties such as Young's and shear modulus and Poisson's ratio by ultrasonics show that property improvement maximizes up to a certain CNT loading; after this threshold is exceeded, properties degrade with further loading increase.

  17. Wettability of TiAl alloy melt on ceramic moulds in electromagnetic field

    Institute of Scientific and Technical Information of China (English)

    LI Bang-sheng; LIU Ai-hui; NAN Hai; BI Wei-sheng; GUO Jing-jie; FU Heng-zhi

    2008-01-01

    In the electromagnetic field, the wettability between Ti50Al alloy melt and oxide ceramic moulds was studied by the self-designed measuring apparatus. The thermodynamic and kinetic laws and mechanism on wetting were studied systematically. The results show that in the electromagnetic field, the order of contact angles for the molten Ti50Al alloy for the eight oxide materials is θ(Y2O3)θ(ZrO2(Y2O3))θ(ZrO2(CaO))θ(CaO)θ(ZrO2(MgO))θ(Al2O3)θ(Zircon)θ(MgO). The wetting process of Ti50Al alloy and ceramic moulds includes the nonreactive wetting at the first stage, and the reactive wetting at the final stage. And the higher the ceramic chemical stability, the longer the nonreactive wetting time.

  18. Particle-induced amorphization complex ceramic

    Energy Technology Data Exchange (ETDEWEB)

    Ewing, R.C.; Wang, Lu-Min

    1996-02-16

    The presently funded three-year research program, supported by the Division of Materials Sciences of the Office of Basic Energy Sciences, was initiated on August 1, 1993; during the period in which the grant will have been active, $249,561 of support have been provided to date with an additional $79,723 to be spent during the third, final year (ending July 30, 1996). The primary purpose of the program is to develop an understanding of heavy-particle radiation effects -- {alpha}-recoil nuclei, fission fragments, ion-irradiations -- on ceramic materials and the thermal annealing mechanisms by which crystallinity might be restored. During the past two years, we have completed major studies on zircon (ZrSiO{sub 4}), olivine (Mg{sub 2}SiO{sub 4} and ten other compositions), spinel (MgAl{sub 2}O{sub 4} and four other compositions), and silica polymorphs (quartz, coesite and stishovite), as well as berlinite (AlPO{sub 4}) which is isomorphous with quartz. In addition, based on the above research, we propose the use of zircon as a host phase for the immobilization of plutonium resulting from weapons dismantlement.

  19. Synthesis of Pu-Doped Ceramic

    Energy Technology Data Exchange (ETDEWEB)

    Anderson, E. B

    1998-09-02

    Plutonium-doped zircon containing about 10 wt% Pu was synthesized in this cooperative project between Russia and the United States conducted at the V. G. Khlopin Radium Institute. The sol-gel method was used for starting precursor preparation to provide complete mixing of initial components and to avoid dust formation inside the glove-box. The sol-gel process also gives interim Pu stabilization in the form of amorphous zirconium hydrosilicate (AZHS), which is a result of gel solidification. AZHS is a solid and relatively durable material that can be easy converted into crystalline zircon by pressureless sintering, thus avoiding significant radioactive contamination of laboratory equipment. A methanol-aqueous solution of tetraethoxysilane Si(OC2H5)4, Pu-nitrate, and zirconil oxynitrate was prepared in final stoichiometry of zircon (Zr,Pu)SiO4 80 wt% + zirconia (Zr,Pu)O2 20 wt%. Gelation occurred after 90 hours at room temperature. AZHS with excess of zirconia 20 wt% was obtained as an interim calcine product and then it was converted into zircon/zirconia ceramic by sintering at 1490 to 1500°C in air for different time periods. The samples obtained were studied by SRD and ESEM methods. It was found that both zircon yield and zircon cell parameters that are correlated with Pu incorporation depend on sintering time.

  20. Ceramic Technology for Advanced Heat Engines Project

    Energy Technology Data Exchange (ETDEWEB)

    1990-08-01

    The Ceramic Technology For Advanced Heat Engines Project was developed by the Department of Energy's Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Advanced Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the Department of Energy (DOE), National Aeronautics and Space Administration (NASA), and Department of Defense (DOD) advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. However, these programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. An assessment of needs was completed, and a five year project plan was developed with extensive input from private industry. The objective of the project is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on structural ceramics for advanced gas turbine and diesel engines, ceramic hearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines.

  1. Fibrous-Ceramic/Aerogel Composite Insulating Tiles

    Science.gov (United States)

    White, Susan M.; Rasky, Daniel J.

    2004-01-01

    Fibrous-ceramic/aerogel composite tiles have been invented to afford combinations of thermal-insulation and mechanical properties superior to those attainable by making tiles of fibrous ceramics alone or aerogels alone. These lightweight tiles can be tailored to a variety of applications that range from insulating cryogenic tanks to protecting spacecraft against re-entry heating. The advantages and disadvantages of fibrous ceramics and aerogels can be summarized as follows: Tiles made of ceramic fibers are known for mechanical strength, toughness, and machinability. Fibrous ceramic tiles are highly effective as thermal insulators in a vacuum. However, undesirably, the porosity of these materials makes them permeable by gases, so that in the presence of air or other gases, convection and gas-phase conduction contribute to the effective thermal conductivity of the tiles. Other disadvantages of the porosity and permeability of fibrous ceramic tiles arise because gases (e.g., water vapor or cryogenic gases) can condense in pores. This condensation contributes to weight, and in the case of cryogenic systems, the heat of condensation undesirably adds to the heat flowing to the objects that one seeks to keep cold. Moreover, there is a risk of explosion associated with vaporization of previously condensed gas upon reheating. Aerogels offer low permeability, low density, and low thermal conductivity, but are mechanically fragile. The basic idea of the present invention is to exploit the best features of fibrous ceramic tiles and aerogels. In a composite tile according to the invention, the fibrous ceramic serves as a matrix that mechanically supports the aerogel, while the aerogel serves as a low-conductivity, low-permeability filling that closes what would otherwise be the open pores of the fibrous ceramic. Because the aerogel eliminates or at least suppresses permeation by gas, gas-phase conduction, and convection, the thermal conductivity of such a composite even at

  2. Fluorescence of ceramic color standards.

    Science.gov (United States)

    Koo, Annette; Clare, John F; Nield, Kathryn M; Deadman, Andrew; Usadi, Eric

    2010-04-20

    Fluorescence has been found in color standards available for use in calibration and verification of color measuring instruments. The fluorescence is excited at wavelengths below about 600?nm and emitted above 700?nm, within the response range of silicon photodiodes, but at the edge of the response of most photomultipliers and outside the range commonly scanned in commercial colorimeters. The degree of fluorescence on two of a set of 12 glossy ceramic tiles is enough to introduce significant error when those tiles have been calibrated in one mode of measurement and are used in another. We report the nature of the fluorescence and the implications for color measurement.

  3. Properties of ceramic candle filters

    Energy Technology Data Exchange (ETDEWEB)

    Pontius, D.H.

    1995-06-01

    The mechanical integrity of ceramic filter elements is a key issue for hot gas cleanup systems. To meet the demands of the advanced power systems, the filter components must sustain the thermal stresses of normal operations (pulse cleaning), of start-up and shut-down conditions, and of unanticipated process upsets such as excessive ash accumulation without catastrophic failure. They must also survive the various mechanical loads associated with handling and assembly, normal operation, and process upsets. For near-term filter systems, these elements must survive at operating temperatures of 1650{degrees}F for three years.

  4. High Technology Ceramics in Japan

    Science.gov (United States)

    1984-07-14

    of evolutionary charoge T’LE i a Markt She of tlh-T o Japan. 1m (in 4min t4 dolkla)" Japaman Percer""g Sector Appkhi DoamiC Sale" of Total Etcvo... segments populated by buyers willing to acquire products embodying the new technology, even though the cost ma, he somewhat grcmterthan that of...looking for new ways to segment the market in order ,o rekindle consumer interest. New technology like ceramics may well be onewa, to do this. for there is

  5. Directional Solidification of Eutectic Ceramics

    Science.gov (United States)

    Sayir, Ali

    2001-01-01

    Two major problems associated with structural ceramics are lack of damage tolerance and insufficient strength and creep resistance at very high temperatures of interest for aerospace application. This work demonstrated that the directionally solidified eutectics can have unique poly-phase microstructures and mechanical properties superior to either constituent alone. The constraining effect of unique eutectic microstructures result in higher resistance to slow crack growth and creep. Prospect of achieving superior properties through controlled solidification are presented and this technology can also be beneficial to produce new class of materials.

  6. Building ceramic based on sludge

    Science.gov (United States)

    Szöke, A.-M.; Muntean, M.; Dumitrescu, O.; Bartalis, I.

    2013-12-01

    Because of the rapid evolution in the last decade of science and engineering materials, development of new advanced materials, particularly in construction, we must find solutions, namely, new performed materials, with functional and aesthetic qualities. In recent years, there have been made alternative attempts to reuse various types of wastes, including the incorporation of products in ceramic clay. This theme concerning the achievement of some durable, economic and ecological materials represents a high-level preoccupation in this domain, the problems related to the ecosystem being permanent issues of the century.

  7. Educational Construction for Training Ceramic Experts Needs to be optimized

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Higher education is a very critical link in cultivating ceramic experts.What is the current situation with the ceramic discipline in the institutions of higher education? Is the arrangement of the ceramic discipline in line with the demand for talent? What are the difficulties facing ceramic talent cultivation? Let's take a closer look at these issues.

  8. [Key points in anterior esthetic restorations with all ceramic].

    Science.gov (United States)

    Luo, Xiaoping; Qian, Dongdong; Yuan, Yu; Meng, Xiangfeng

    2013-04-01

    This paper introduced the key points in fabricating anterior esthetic restorations with all ceramic materials, including pre-operative smile design, standard tooth preparation, provisional restoration fabrication, all ceramic materials selection, all ceramic restoration bonding, ceramic crack and fracture prevention. And then, the authors summarized and reviewed the clinical common problems in anterior esthetic restorations.

  9. Assessment of nickel oxide substituted bioactive glass-ceramic on in vitro bioactivity and mechanical properties

    Energy Technology Data Exchange (ETDEWEB)

    Kumar Vyas, V.; Sampath Kumar, A.; Ali, A.; Prasad, S.; Srivastava, P.; Prasanna Mallick, S.; Ershad, Md.; Prasad Singh, S.; Pyare, R.

    2016-07-01

    Many type of oxide substituted glass-ceramics like strontium, cobalt, barium and titanium have shown bioactivity with improved mechanical properties. The present work reports the in vitro bioactivity and mechanical properties of nickel oxide substituted in bioactive glass-ceramic and results were compared with 45S5 bioactive glass-ceramic. Bioactive glass ceramics were processed through controlled crystallization of their respective bioactive glasses. The formed crystalline phases in bioactive glass-ceramics were identified using X-ray diffraction (XRD) analysis. The formation of HA layer was assessed by immersing them in the simulated body fluid (SBF) for different soaking periods. The formation of hydroxyapatite was confirmed by FTIR spectrometry, SEM and pH measurement. Densities and mechanical properties of the samples were found to increase considerably with an increasing the concentration of nickel oxide. A decrease in glass transition temperature (Tg) with NiO addition showed that the nickel oxide had acted as an intermediate in smaller quantities in the bioactive glass. The cell culture studies demonstrated that the samples containing low concentration of NiO from 0 to 1.65mol% were non-cytotoxic against osteoblast cells. Finally, this investigation clearly concluded that NiO doped bioactive glass would be potential biomaterials for biomedical applications. (Author)

  10. Promotion of powder crystallinity and its influence on the properties of Nd:YAG transparent ceramics

    Science.gov (United States)

    Ma, Benyuan; Wang, Bin; Zhang, Wei; Wei, Nian; Lu, Tiecheng; He, Junbao

    2017-02-01

    The Nd:YAG raw powders of various crystallinities were obtained from the co-precipitated precursor by calcining at 1100-1250 °C for 2-6 h. XRD, HRTEM and EDX were employed to analyze the powder crystallinity, e.g., its phases, changes of lattice constants, surface defects and morphologies. The subsequent ceramics were fabricated by simply vacuum sintering at 1780 °C for 10 h to well compare the initial intrinsic effect of various powder crystallinities. The induced defect states and corresponding properties of ceramics were explored and discussed. The results show that poorly crystallized powder involves a thick layer on particle surface, which is not well crystallized but can escape XRD detection. This poorly crystallized powder contributes more the inhomogeneous ceramic sintering and introduces more the defects in final ceramics, e.g., impure phase inclusions and dislocations. The results reveal that powder crystallinity should be promoted and considered as a further way to improve ceramic properties.

  11. Shade evaluation of ceramic laminates according to different try-in materials.

    Science.gov (United States)

    Lopes, Lawrence Gonzaga; Vaz, Maysa Magalhaes; de Magalhaes, Ana Paula Rodrigues; Cardoso, Paula Carvalho; de Souza, Joao Batista; de Torres, Erica Miranda

    2014-01-01

    The porcelain laminate replaces the visible portion of enamel with a ceramic, which is attached to the dental surface. To enhance cosmetic results, a preliminary color matching procedure is performed prior to cementing the veneers. This procedure can be performed using water, water-soluble gel, or try-in paste. The different shades of cement and try-in pastes are intended to obtain better color and esthetics of the final restoration. This study sought to evaluate the shade of ceramic veneers produced by different try-in materials. Forty bovine teeth and 40 ceramic discs (0.6 mm thick) were prepared. The samples were divided into 4 groups (n = 10). For Group 1 samples, no material was used between the tooth and the ceramic, Group 2 interposed samples with water, Group 3 used a water-soluble gel, and Group 4 used try-in paste (value 0). The color was measured with a spectrophotometer, obtaining L*, a*, and b* values to calculate the color difference (ΔE*). The data were subjected to normality tests and 1-way ANOVA. No significant statistical differences were found among the groups, indicating that the different try-in materials had similar effects on the color of the ceramic laminates.

  12. Structural Ceramic Nanocomposites: A Review of Properties and Powders’ Synthesis Methods

    Science.gov (United States)

    Palmero, Paola

    2015-01-01

    Ceramic nanocomposites are attracting growing interest, thanks to new processing methods enabling these materials to go from the research laboratory scale to the commercial level. Today, many different types of nanocomposite structures are proposed in the literature; however, to fully exploit their exceptional properties, a deep understanding of the materials’ behavior across length scales is necessary. In fact, knowing how the nanoscale structure influences the bulk properties enables the design of increasingly performing composite materials. A further key point is the ability of tailoring the desired nanostructured features in the sintered composites, a challenging issue requiring a careful control of all stages of manufacturing, from powder synthesis to sintering. This review is divided into four parts. In the first, classification and general issues of nanostructured ceramics are reported. The second provides basic structure–property relations, highlighting the grain-size dependence of the materials properties. The third describes the role of nanocrystalline second-phases on the mechanical properties of ordinary grain sized ceramics. Finally, the fourth part revises the mainly used synthesis routes to produce nanocomposite ceramic powders, underlining when possible the critical role of the synthesis method on the control of microstructure and properties of the sintered ceramics. PMID:28347029

  13. The investigation of physical and mechanical properties of porous anorthite ceramics using statistical analysis

    Science.gov (United States)

    Yasmin, Y.; Mazlee, M. N.; Norzilah, A. H.; Shamsul, J. B.; Azmi, R.; Chan, W. H.

    2016-07-01

    In this present study, the porous anorthite ceramics were prepared from white clay and precipitated calcium carbonate via polymeric foam replication method. The effects of various precipitated calcium carbonate additions (0, 10, 15, and 25 wt.%) on the properties of porous anorthite ceramics have been studied. The main phase that revealed after the additions of 20 and 25 wt.% of precipitated calcium carbonate was anorthite (CaO.Al2O3.2SiO2). The porosity of the porous anorthite ceramics was increased (from 67 to 77 percent) with the increasing amount of precipitated calcium carbonate. Meanwhile, the density of the porous anorthite ceramics was increased (from 0.463 to 0.703 g/cm3) with the increasing amount of precipitated calcium carbonate. The flexural strength of porous anorthite ceramics consisting of predominantly anorthite phase are ranged from 0.24 to 1.23 MPa. Finally, the correlation between the flexural strength on the foam density has been studied. The flexural strength was increased when the foam density increases.

  14. Marginal discoloration of all-ceramic restorations cemented adhesively versus nonadhesively.

    Science.gov (United States)

    Petridis, Haralampos P; Papathanasiou, Ioannis; Doukantzi, Maria; Koidis, Petros

    2012-11-01

    The authors conducted a systematic review to correlate the clinical incidence of marginal discoloration of all-ceramic restorations with the mode of cementation (adhesive versus nonadhesive). The authors conducted a literature search by using electronic databases, relevant references, database citations and journal hand searches for clinical studies of marginal discoloration of all-ceramic restorations with a mean follow-up time of at least five years. The search period spanned January 1990 through February 2011. The authors reported and compared summary estimates and five-year event rates. The authors selected 16 studies for final analysis from an initial yield of 346 articles. The mean observation time ranged between five and 10 years. The majority of studies used adhesive luting procedures for definitive cementation. In only one study did investigators report regarding the incidence of marginal discoloration of both adhesively and nonadhesively cemented all-ceramic restorations, and the difference between the luting types in terms of discoloration was not statistically significant (P = .5). The results of this systematic review showed that there is a lack of studies with findings regarding marginal discoloration rates of nonadhesively luted all-ceramic restorations. Unacceptable marginal discoloration rates of adhesively luted all-ceramic prostheses were relatively low even at 10 years of service.

  15. Systematic approach to preparing ceramic-glass composites with high translucency for dental restorations.

    Science.gov (United States)

    Yoshimura, Humberto N; Chimanski, Afonso; Cesar, Paulo F

    2015-10-01

    Ceramic composites are promising materials for dental restorations. However, it is difficult to prepare highly translucent composites due to the light scattering that occurs in multiphase ceramics. The objective of this work was to verify the effectiveness of a systematic approach in designing specific glass compositions with target properties in order to prepare glass infiltrated ceramic composites with high translucency. First it was necessary to calculate from literature data the viscosity of glass at the infiltration temperature using the SciGlass software. Then, a glass composition was designed for targeted viscosity and refractive index. The glass of the system SiO2-B2O3-Al2O3-La2O3-TiO2 prepared by melting the oxide raw materials was spontaneously infiltrated into porous alumina preforms at 1200°C. The optical properties were evaluated using a refractometer and a spectrophotometer. The absorption and scattering coefficients were calculated using the Kubelka-Munk model. The light transmittance of prepared composite was significantly higher than a commercial ceramic-glass composite, due to the matching of glass and preform refractive indexes which decreased the scattering, and also to the decrease in absorption coefficient. The proposed systematic approach was efficient for development of glass infiltrated ceramic composites with high translucency, which benefits include the better aesthetic performance of the final prosthesis. Copyright © 2015 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  16. Architectural integration of energy solar collectors made with ceramic materials and suitable for the Mediterranean climate

    Directory of Open Access Journals (Sweden)

    J. Roviras

    2016-12-01

    Full Text Available The work presented here aims to demonstrate the technical, architectural and energy viability of solar thermal collectors made with ceramic materials and the Mediterranean climate suitable for the production of domestic hot water (DHW and for heating systems in buildings. The design of a ceramic shell formed by panels collectors and panels no sensors, which are part of the same building system that is capable of responding to the basic requirements of a building envelope and capture solar energy is proposed. Ceramics considerably reduced the final cost of the sensor system and offers the new system a variety of compositional and chromatic since, with reduced performance compared to a conventional metallic collector, can occupy the entire surface of front and get a high degree of architectural integration. A tool for assessing the new ceramic solar collector has been defined from a multi-criteria perspective: economic, environmental and social. The tool enables the comparison of the ceramic solar collector with solar collectors on the market under different climatic and demand conditions.

  17. Challenges and Opportunities in Reactive Processing and Applications of Advanced Ceramic Materials

    Science.gov (United States)

    Singh, Mrityunjay

    2003-01-01

    Recently, there has been a great deal of interest in the research, development, and commercialization of innovative synthesis and processing technologies for advanced ceramics and composite materials. Reactive processing approaches have been actively considered due to their robustness, flexibility, and affordability. A wide variety of silicon carbide-based advanced ceramics and composites are currently being fabricated using the processing approaches involving reactive infiltration of liquid and gaseous species into engineered fibrous or microporous carbon performs. The microporous carbon performs have been fabricated using the temperature induced phase separation and pyrolysis of two phase organic (resin-pore former) mixtures and fiber reinforcement of carbon and ceramic particulate bodies. In addition, pyrolyzed native plant cellulose tissues also provide unique carbon templates for manufacturing of non-oxide and oxide ceramics. In spite of great interest in this technology due to their affordability and robustness, there is a lack of scientific basis for process understanding and many technical challenges still remain. The influence of perform properties and other parameters on the resulting microstructure and properties of final material is not well understood. In this presentation, mechanism of silicon-carbon reaction in various systems and the effect of perform microstructure on the mechanical properties of advanced silicon carbide based materials will be discussed. Various examples of applications of reactively processed advanced silicon carbide ceramics and composite materials will be presented.

  18. A fractographic study of clinically retrieved zirconia–ceramic and metal–ceramic fixed dental prostheses

    Science.gov (United States)

    Pang, Zhen; Chughtai, Asima; Sailer, Irena; Zhang, Yu

    2015-01-01

    Objectives A recent 3-year randomized controlled trial (RCT) of tooth supported three- to five-unit zirconia–ceramic and metal–ceramic posterior fixed dental prostheses (FDPs) revealed that veneer chipping and fracture in zirconia–ceramic systems occurred more frequently than those in metal–ceramic systems [1]. This study seeks to elucidate the underlying mechanisms responsible for the fracture phenomena observed in this RCT using a descriptive fractographic analysis. Methods Vinyl-polysiloxane impressions of 12 zirconia–ceramic and 6 metal–ceramic FDPs with veneer fractures were taken from the patients at the end of a mean observation of 40.3 ± 2.8 months. Epoxy replicas were produced from these impressions [1]. All replicas were gold coated, and inspected under the optical microscope and scanning electron microscope (SEM) for descriptive fractography. Results Among the 12 zirconia–ceramic FDPs, 2 had small chippings, 9 had large chippings, and 1 exhibited delamination. Out of 6 metal–ceramic FDPs, 5 had small chippings and 1 had large chipping. Descriptive fractographic analysis based on SEM observations revealed that fracture initiated from the wear facet at the occlusal surface in all cases, irrespective of the type of restoration. Significance Zirconia–ceramic and metal–ceramic FDPs all fractured from microcracks that emanated from occlusal wear facets. The relatively low fracture toughness and high residual tensile stress in porcelain veneer of zirconia restorations may contribute to the higher chipping rate and larger chip size in zirconia–ceramic FDPs relative to their metal–ceramic counterparts. The low veneer/core interfacial fracture energy of porcelain-veneered zirconia may result in the occurrence of delamination in zirconia–ceramic FDPs. PMID:26233469

  19. Radiopaque strontium fluoroapatite glass-ceramics

    Directory of Open Access Journals (Sweden)

    Wolfram eHöland

    2015-10-01

    Full Text Available The controlled precipitation of strontium fluoroapatite crystals, was studied in four base glass compositions derived from the SiO2 – Al2O3 – Y2O3 – SrO – Na2O – K2O/Rb2O/Cs2O – P2O5 – F system. The crystal phase formation of these glasses and the main properties of the glass-ceramics, such as thermal and optical properties and radiopacity were compared with a fifth, a reference glass-ceramic. The reference glass-ceramic was characterized as Ca-fluoroapatite glass-ceramic. The four strontium fluoroapatite glass-ceramics showed the following crystal phases: a Sr5(PO43F – leucite, KAlSi2O6 , b Sr5(PO43F – leucite, KAlSi2O6, and nano-sized NaSrPO4 c Sr5(PO43F – pollucite, CsAlSiO4 , and nano-sized NaSrPO4, d Sr5(PO43F – Rb-leucite, RbAlSi2O6, and nano-sized NaSrPO4.The proof of crystal phase formation was possible by X-ray diffraction (XRD. The microstructures, which were studied using scanning electron microscopy (SEM demonstrated a uniform distribution of the crystals in the glass matrix. The Sr-fluoroapatites were precipitated based on an internal crystallization process, and the crystals demonstrated a needlelike morphology. The study of the crystal growth of needlelike Sr-fluoroapatites gave a clear evidence of an Ostwald ripening mechanism.The formation of leucite, pollucite and Rb-leucite was based on a surface crystallization mechanism. Therefore, a twofold crystallization mechanism was successfully applied to develop these types of glass-ceramics. The main focus of this study was the controlled development of glass-ceramics exhibiting high radiopacity in comparison to the reference glass-ceramic. This goal could be achieved with all four glass-ceramics with the preferred development of the Sr-fluoroapatite – pollucite-type glass-ceramic. In addition to this main development, it was possible to control the thermal properties. Especially the Rb-leucite containing glass-ceramic showed the highest coefficient of thermal

  20. SUPPORTED DENSE CERAMIC MEMBRANES FOR OXYGEN SEPARATION

    Energy Technology Data Exchange (ETDEWEB)

    Timothy L. Ward

    2000-06-30

    Mixed-conducting membranes have the ability to conduct oxygen with perfect selectivity at elevated temperatures, which makes them an extremely attractive alternative for oxygen separation and membrane reactor applications. The ability to reliably fabricate these membranes in thin or thick films would enable solid-state divisional limitations to be minimized, thus providing higher oxygen flux. Based on that motivation, the overall objective for this project is to develop and demonstrate a strategy for the fabrication of supported Wick film ceramic mixed conducting membranes, and improve the understanding of the fundamental issues associated with reliable fabrication of these membranes. The project has focused on the mixed-conducting ceramic composition SrCo{sub 0.5}FeO{sub x} because of its superior permeability and stability in reducing atmospheres. The fabrication strategy employed involves the deposition of SrCo{sub 0.5}FeO{sub x} thick films onto porous supports of the same composition. In the second year of this project, we completed characterization of the sintering and phase behavior of the porous SrCo{sub 0.5}FeO{sub x} supports, leading to a standard support fabrication methodology. Using a doctor blade method, pastes made from aerosol-derived SrCo{sub 0.5}FeO{sub x} powder dispersed with polyethylene glycol were applied to the supports, and the sintering behavior of the thick film membranes was examined in air and nitrogen atmospheres. It has been demonstrated that the desired crystalline phase content can be produced in the membranes, and that the material in the membrane layer can be highly densified without densifying the underlying support. However, considerable cracking and opening of the film occurred when films densified to a high extent. The addition of MgO into the SrCo{sub 0.5}FeO{sub x} supports was shown to inhibit support sintering so that temperatures up to 1300 C, where significant liquid formation occurs, could be used for film sintering

  1. Ceramic-on-ceramic versus ceramic-on-polyethylene bearing surfaces in total hip arthroplasty.

    Science.gov (United States)

    Hu, Dongcai; Yang, Xiao; Tan, Yang; Alaidaros, Mohammed; Chen, Liaobin

    2015-04-01

    The choice between ceramic-on-ceramic (COC) and ceramic-on-polyethylene (COP) in primary total hip arthroplasty (THA) remains controversial. The purpose of this study was to evaluate the reliability and durability of COC vs COP bearing surfaces in THA. Based on published randomized, controlled trials (RCTs) identified in PubMed, Embase, and the Cochrane Central Register of Controlled Trials, the authors performed a meta-analysis comparing the clinical and radiographic outcomes of COC with those of COP. Two investigators independently selected the studies and extracted the data. The methodological quality of each RCT was assessed using the Physiotherapy Evidence Database (PEDro) scale. Relative risks and 95% confidence intervals from each trial were pooled using random-effects or fixed-effects models depending on the heterogeneity of the included studies. Nine RCTs involving 1575 patients (1747 hips) met the predetermined inclusion criteria. Eight of 9 included RCTs had high methodological quality. The heterogeneity was not significant, and all the results were pooled using a fixed-effects model. The results demonstrated that COC significantly increased the risks of squeaking and total implant fracture compared with COP. No significant differences with respect to revision, osteolysis and radiolucent lines, loosening, dislocation, and deep infection were observed between the COC and COP bearing surfaces. This meta-analysis resulted in no sufficient evidence to identify any clinical or radiographic advantage of COC vs COP bearing surfaces in the short- to mid-term follow-up period. Long-term follow-up is required for further evaluation.

  2. Randomized, controlled clinical trial of bilayer ceramic and metal-ceramic crown performance.

    Science.gov (United States)

    Esquivel-Upshaw, Josephine; Rose, William; Oliveira, Erica; Yang, Mark; Clark, Arthur E; Anusavice, Kenneth

    2013-04-01

    Analyzing the clinical performance of restorative materials is important, as there is an expectation that these materials and procedures will restore teeth and do no harm. The objective of this research study was to characterize the clinical performance of metal-ceramic crowns, core ceramic crowns, and core ceramic/veneer ceramic crowns based on 11 clinical criteria. An IRB-approved, randomized, controlled clinical trial was conducted as a single-blind pilot study. The following three types of full crowns were fabricated: (1) metal-ceramic crown (MC) made from a Pd-Au-Ag-Sn-In alloy (Argedent 62) and a glass-ceramic veneer (IPS d.SIGN veneer); (2) non-veneered (glazed) lithium disilicate glass-ceramic crown (LDC) (IPS e.max Press core and e.max Ceram Glaze); and (3) veneered lithia disilicate glass-ceramic crown (LDC/V) with glass-ceramic veneer (IPS Empress 2 core and IPS Eris). Single-unit crowns were randomly assigned. Patients were recalled for each of 3 years and were evaluated by two calibrated clinicians. Thirty-six crowns were placed in 31 patients. A total of 12 crowns of each of the three crown types were studied. Eleven criteria were evaluated: tissue health, marginal integrity, secondary caries, proximal contact, anatomic contour, occlusion, surface texture, cracks/chips (fractures), color match, tooth sensitivity, and wear (of crowns and opposing enamel). Numerical rankings ranged from 1 to 4, with 4 being excellent, and 1 indicating a need for immediate replacement. Statistical analysis of the numerical rankings was performed using a Fisher's exact test. There was no statistically significant difference between performance of the core ceramic crowns and the two veneered crowns at year 1 and year 2 (p > 0.05). All crowns were rated either as excellent or good for each of the clinical criteria; however, between years 2 and 3, gradual roughening of the occlusal surface occurred in some of the ceramic-ceramic crowns, possibly caused by dissolution and

  3. Randomized, Controlled Clinical Trial of Bilayer Ceramic and Metal-Ceramic Crown Performance

    Science.gov (United States)

    Esquivel-Upshaw, Josephine; Rose, William; Oliveira, Erica; Yang, Mark; Clark, Arthur E.; Anusavice, Kenneth

    2013-01-01

    Purpose Analyzing the clinical performance of restorative materials is important, as there is an expectation that these materials and procedures will restore teeth and do no harm. The objective of this research study was to characterize the clinical performance of metal-ceramic crowns, core ceramic crowns, and core ceramic/veneer ceramic crowns based on 11 clinical criteria. Materials and Methods An IRB-approved, randomized, controlled clinical trial was conducted as a single-blind pilot study. The following three types of full crowns were fabricated: (1) metal-ceramic crown (MC) made from a Pd-Au-Ag-Sn-In alloy (Argedent 62) and a glass-ceramic veneer (IPS d.SIGN veneer); (2) non-veneered (glazed) lithium disilicate glass-ceramic crown (LDC) (IPS e.max Press core and e.max Ceram Glaze); and (3) veneered lithia disilicate glass-ceramic crown (LDC/V) with glass-ceramic veneer (IPS Empress 2 core and IPS Eris). Single-unit crowns were randomly assigned. Patients were recalled for each of 3 years and were evaluated by two calibrated clinicians. Thirty-six crowns were placed in 31 patients. A total of 12 crowns of each of the three crown types were studied. Eleven criteria were evaluated: tissue health, marginal integrity, secondary caries, proximal contact, anatomic contour, occlusion, surface texture, cracks/chips (fractures), color match, tooth sensitivity, and wear (of crowns and opposing enamel). Numerical rankings ranged from 1 to 4, with 4 being excellent, and 1 indicating a need for immediate replacement. Statistical analysis of the numerical rankings was performed using a Fisher’s exact test. Results There was no statistically significant difference between performance of the core ceramic crowns and the two veneered crowns at year 1 and year 2 (p > 0.05). All crowns were rated either as excellent or good for each of the clinical criteria; however, between years 2 and 3, gradual roughening of the occlusal surface occurred in some of the ceramic-ceramic crowns

  4. Influences of protective atmosphere on the characterization and properties of NaSr2Nb5O15 lead-free piezoelectric ceramics by sol–gel method

    Indian Academy of Sciences (India)

    Tian-Hang Zhang; Yan-Gai Liu; Jin-Qiu Zhao; Zhao-Hui Huang; Ming-Hao Fang

    2015-10-01

    NaSr2Nb5O15 lead-free piezoelectric ceramics were prepared by the sol–gel method; they were sintered at different temperatures with or without protective atmosphere. The influences of sintering temperature and protective atmosphere on the characterization and properties of the ceramics were investigated. All the ceramics showed the pure tungsten bronze structure and an intermediate relaxor-like behaviour between normal and ideal relaxor ferroelectrics according to the modified Curie–Weiss law. The sintering temperature affected significantly the properties of ceramics, with the sintering temperature increased both with and without protective atmosphere, the r, 33, p and r of these ceramics initially increased and decreased finally, whereas the variation of m and c showed the opposite tendency. Furthermore, the protective atmosphere also significantly affected the properties of these ceramics, r, 33, p and r of such ceramics sintered with protective atmosphere were superior to those of the ceramics sintered without protective atmosphere, while the tan , m and c gave the contrary results.

  5. SUPPORTED DENSE CERAMIC MEMBRANES FOR OXYGEN SEPARATION

    Energy Technology Data Exchange (ETDEWEB)

    Timothy L. Ward

    2002-07-01

    Mixed-conducting ceramics have the ability to conduct oxygen with perfect selectivity at elevated temperatures, making them extremely attractive as membrane materials for oxygen separation and membrane reactor applications. While the conductivity of these materials can be quite high at elevated temperatures (typically 800-1000 C), much higher oxygen fluxes, or, alternatively, equivalent fluxes at lower temperatures, could be provided by supported thin or thick film membrane layers. Based on that motivation, the objective of this project was to explore the use of ultrafine aerosol-derived powder of a mixed-conducting ceramic material for fabrication of supported thick-film dense membranes. The project focused on the mixed-conducting ceramic composition SrCo{sub 0.5}FeO{sub x} (SCFO) because of the desirable permeability and stability of that material, as reported in the literature. Appropriate conditions to produce the submicron SrCo{sub 0.5}FeO{sub x} powder using aerosol pyrolysis were determined. Porous supports of the same composition were produced by partial sintering of a commercially obtained powder that possessed significantly larger particle size than the aerosol-derived powder. The effects of sintering conditions (temperature, atmosphere) on the porosity and microstructure of the porous discs were studied, and a standard support fabrication procedure was adopted. Subsequently, a variety of paste and slurry formulations were explored utilizing the aerosol-derived SCFO powder. These formulations were applied to the porous SCFO support by a doctor blade or spin coating procedure. Sintering of the supported membrane layer was then conducted, and additional layers were deposited and sintered in some cases. The primary characterization methods were X-ray diffraction and scanning electron microscopy, and room-temperature nitrogen permeation was used to assess defect status of the membranes.We found that non-aqueous paste/slurry formulations incorporating

  6. Ceramic restoration repair: report of two cases

    Directory of Open Access Journals (Sweden)

    Luís Henrique Araújo Raposo

    2009-04-01

    Full Text Available The esthetic and functional rehabilitation of patients with multiple missing teeth can be performed with several techniques and materials. Ceramic restorations provide reliable masticatory function and good esthetics. However, fracture can occur in some cases due to their brittle behavior. In some cases, the replacement of an extensive prosthesis is a problem due to the high treatment cost. In this paper, two cases are presented, in which fractures occurred in extensive metal-ceramic fixed partial dentures, and their replacement was not possible. Ceramic repair was chosen and the sequences of treatment with and without presence of the ceramic fragment are also discussed. The cases illustrate that, in some situations, fractured metal-ceramic partial dentures can be successfully repaired when prosthetic replacement is not a choice. Prosthodontists must use alternatives that allow a reliable repair to extensive metal-ceramic fixed partial dentures. Surface preparation of the ceramic with hydrofluoric acid in conjunction with a silane coupling agent is essential for a predictable bonding of composite resin. The repair performed with composite resin is an esthetic and functional alternative when extensive fixed partial dentures cannot be replaced.

  7. Porosity and mechanical properties of zirconium ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Buyakova, S., E-mail: sbuyakova@ispms.tsc.ru; Kulkov, S. [Tomsk State University (Russian Federation); Tomsk Polytechnic University (Russian Federation); Institute of Strength Physics and Materials Science RAS (Russian Federation); Sablina, T. [Institute of Strength Physics and Materials Science RAS (Russian Federation)

    2015-11-17

    Has been studied a porous ceramics obtained from ultra-fine powders. Porous ceramic ZrO{sub 2}(MgO), ZrO{sub 2}(Y{sub 2}O{sub 3}) powder was prepared by pressing and subsequent sintering of compacts homologous temperatures ranging from 0.63 to 0.56 during the isothermal holding duration of 1 to 5 hours. The porosity of ceramic samples was from 15 to 80%. The structure of the ceramic materials produced from plasma-sprayed ZrO{sub 2} powder was represented as a system of cell and rod structure elements. Cellular structure formed by stacking hollow powder particles can be easily seen at the images of fracture surfaces of obtained ceramics. There were three types of pores in ceramics: large cellular hollow spaces, small interparticle pores which are not filled with powder particles and the smallest pores in the shells of cells. The cells generally did not have regular shapes. The size of the interior of the cells many times exceeded the thickness of the walls which was a single-layer packing of ZrO{sub 2} grains. A distinctive feature of all deformation diagrams obtained in the experiment was their nonlinearity at low deformations which was described by the parabolic law. It was shown that the observed nonlinear elasticity for low deformation on deformation diagrams is due to mechanical instability of the cellular elements in the ceramic carcass.

  8. Flight-vehicle materials, structures, and dynamics - Assessment and future directions. Vol. 3 - Ceramics and ceramic-matrix composites

    Science.gov (United States)

    Levine, Stanley R. (Editor)

    1992-01-01

    The present volume discusses ceramics and ceramic-matrix composites in prospective aerospace systems, monolithic ceramics, transformation-toughened and whisker-reinforced ceramic composites, glass-ceramic matrix composites, reaction-bonded Si3N4 and SiC composites, and chemical vapor-infiltrated composites. Also discussed are the sol-gel-processing of ceramic composites, the fabrication and properties of fiber-reinforced ceramic composites with directed metal oxidation, the fracture behavior of ceramic-matrix composites (CMCs), the fatigue of fiber-reinforced CMCs, creep and rupture of CMCs, structural design methodologies for ceramic-based materials systems, the joining of ceramics and CMCs, and carbon-carbon composites.

  9. Tribology of ceramics: Report of the Committee on Tribology of Ceramics

    Science.gov (United States)

    1988-01-01

    The current state of knowledge of ceramic surface structures, composition, and reactivity is reviewed. The tribological requirements of advanced mechanical systems now being deployed (in particular, heat engines) exceed the capabilities of traditional metallic-based materials because of the high temperatures encountered. Advanced ceramic materials for such applications are receiving intense scrutiny, but there is a lack of understanding of the properties and behavior of ceramic surfaces and the influence of processing on the properties of ceramics is described. The adequacy of models, ranging form atomic to macro, to describe and to predict ceramic friction and wear are discussed, as well as what is known about lubrication at elevated temperatures. From this analysis, recommendations are made for coordination, research, and development that will lead to better performance of ceramic materials in tribological systems.

  10. [Preparation of porous ceramics based on waste ceramics and its Ni2+ adsorption characteristics].

    Science.gov (United States)

    Zhang, Yong-Li; Wang, Cheng-Zhi; Shi, Ce; Shang, Ling-Ling; Ma, Rui; Dong, Wan-Li

    2013-07-01

    The preparation conditions of porous ceramics were determined by SEM, XRD and FT-IR characterizations as well as the nickel removal ability of porous ceramics to be: the mass fraction w of sesbania powder doped was 4%, and the calcination temperature was 800 degrees C. SEM and pore structure characterization illustrated that calcination caused changes in the structure and morphology of waste ceramics. With the increase of calcination temperature, the specific surface area and pore volume decreased, while the aperture increased. EDS analyses showed that the main elements of both the original waste porcelain powder and the porous ceramics were Si, Al and O. The SEM, XRD and FT-IR characterization of porous ceramics illustrated that the structure of porous ceramics was stable before and after adsorption. The series of experiments of Ni2+ adsorption using these porous ceramics showed that when the dosage of porous ceramics was 10 g x L(-1), the adsorption time was 60 min, the pH value was 6.32, and the concentration of nickel-containing wastewater was below 100 mg x L(-1), the Ni2+ removal of wastewater reached 89.7%. Besides, the porous ceramics showed higher removal efficiency on nickel in the wastewater. The Ni(2+)-containing wastewater was processed by the porous ceramics prepared, and the adsorption dynamics and adsorption isotherms of Ni2+ in wastewater by porous ceramics were investigated. The research results showed that the Ni2+ adsorption process of porous ceramics was in accordance with the quasi second-order kinetic model (R2 = 0.999 9), with Q(e) of 9.09 mg x g(-1). The adsorption process can be described by the Freundlich equation and Langmuir equation, and when the temperature increased from 20 degrees C to 40 degrees C, the maximum adsorption capacity Q(m) increased from 14.49 mg x g(-1) to 15.38 mg x g(-1).

  11. Multiscale Modeling of Ceramic Matrix Composites

    Science.gov (United States)

    Bednarcyk, Brett A.; Mital, Subodh K.; Pineda, Evan J.; Arnold, Steven M.

    2015-01-01

    Results of multiscale modeling simulations of the nonlinear response of SiC/SiC ceramic matrix composites are reported, wherein the microstructure of the ceramic matrix is captured. This micro scale architecture, which contains free Si material as well as the SiC ceramic, is responsible for residual stresses that play an important role in the subsequent thermo-mechanical behavior of the SiC/SiC composite. Using the novel Multiscale Generalized Method of Cells recursive micromechanics theory, the microstructure of the matrix, as well as the microstructure of the composite (fiber and matrix) can be captured.

  12. Hybrid Ceramic Matrix Fibrous Composites: an Overview

    Energy Technology Data Exchange (ETDEWEB)

    Naslain, R, E-mail: naslain@lcts.u-bordeaux1.fr [University of Bordeaux 3, Allee de La Boetie, 33600 Pessac (France)

    2011-10-29

    Ceramic-Matrix Composites (CMCs) consist of a ceramic fiber architecture in a ceramic matrix, bonded together through a thin interphase. The present contribution is limited to non-oxide CMCs. Their constituents being oxidation-prone, they are protected by external coatings. We state here that CMCs display a hybrid feature, when at least one of their components is not homogeneous from a chemical or microstructural standpoint. Hybrid fiber architectures are used to tailor the mechanical or thermal CMC-properties whereas hybrid interphases, matrices and coatings to improve CMC resistance to aggressive environments.

  13. Properties of oxide-hydroxide sintered ceramics

    Science.gov (United States)

    Levkov, R. V.; Kulkov, S. N.

    2017-02-01

    In this paper the study of porous ceramics obtained from aluminum hydroxide with gibbsite modification is presented. It was shown that aluminum hydroxide may be used for pore formation and pore volume in the sintered ceramics can be controlled by varying the aluminum hydroxide concentration and sintering temperature. It was shown that compressive strength of alumina ceramics increases by 40 times with decreasing the pore volume from 65 to 15%. Based on these results one can conclude that the obtained structure is very close to inorganic bone matrix and can be used as promising material for bone implants production.

  14. Experimental Techniques for Thermodynamic Measurements of Ceramics

    Science.gov (United States)

    Jacobson, Nathan S.; Putnam, Robert L.; Navrotsky, Alexandra

    1999-01-01

    Experimental techniques for thermodynamic measurements on ceramic materials are reviewed. For total molar quantities, calorimetry is used. Total enthalpies are determined with combustion calorimetry or solution calorimetry. Heat capacities and entropies are determined with drop calorimetry, differential thermal methods, and adiabatic calorimetry . Three major techniques for determining partial molar quantities are discussed. These are gas equilibration techniques, Knudsen cell methods, and electrochemical techniques. Throughout this report, issues unique to ceramics are emphasized. Ceramic materials encompass a wide range of stabilities and this must be considered. In general data at high temperatures is required and the need for inert container materials presents a particular challenge.

  15. Porous ceramic scaffolds with complex architectures

    Energy Technology Data Exchange (ETDEWEB)

    Saiz, Eduardo; Munch, Etienne; Franco, Jaime; Deville, Sylvain; Hunger, Phillip; Saiz, Eduardo; Tomsia, Antoni P.

    2008-03-15

    This work compares two novel techniques for the fabrication of ceramic scaffolds for bone tissue engineering with complex porosity: robocasting and freeze casting. Both techniques are based on the preparation of concentrated ceramic suspensions with suitable properties for the process. In robocasting, the computer-guided deposition of the suspensions is used to build porous materials with designed three dimensional (3-D) geometries and microstructures. Freeze casting uses ice crystals as a template to form porous lamellar ceramic materials. Preliminary results on the compressive strengths of the materials are also reported.

  16. Simple Creep Test For Ceramic Fibers

    Science.gov (United States)

    Dicarlo, James A.; Morscher, Gregory N.

    1994-01-01

    Simple bend-stress-relaxation test yields information on creep-related properties of polycrystalline ceramic fibers. Determination of these properties important part of efforts to develop ceramic composite materials that retain mechanical strength and resistance to creep at high temperatures. Present test measures effects of time, temperature, and applied strain on creep-related relaxation of bend stress in ceramic fiber of almost any diameter in almost any environment, without need for contact sensors. Degree of relaxation of bend stress determined from radii of curvature.

  17. Properties of textile grade ceramic fibers

    Science.gov (United States)

    Pudnos, Eric

    1992-01-01

    The availability of textile grade ceramic fibers has sparked great interest for applications in composite reinforcement and high temperature insulation. This paper summarizes the properties of various small diameter textile grade ceramic fibers currently available. Room temperature mechanical and electrical properties of the fibers are discussed for three cases: ambient conditions, after heat aging in argon, and after heat aging in wet air. Dow Corning (R) HPZ Ceramic Fiber, a silicon nitride type fiber, is shown to have improved retention of mechanical and electrical properties above 1200 C.

  18. Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Webb, Robert C. [Texas A& M University; Kamon, Teruki [Texas A& M University; Toback, David [Texas A& M University; Safonov, Alexei [Texas A& M University; Dutta, Bhaskar [Texas A& M University; Dimitri, Nanopoulos [Texas A& M University; Pope, Christopher [Texas A& M University; White, James [Texas A& M University

    2013-11-18

    Overview The High Energy Physics Group at Texas A&M University is submitting this final report for our grant number DE-FG02-95ER40917. This grant has supported our wide range of research activities for over a decade. The reports contained here summarize the latest work done by our research team. Task A (Collider Physics Program): CMS & CDF Profs. T. Kamon, A. Safonov, and D. Toback co-lead the Texas A&M (TAMU) collider program focusing on CDF and CMS experiments. Task D: Particle Physics Theory Our particle physics theory task is the combined effort of Profs. B. Dutta, D. Nanopoulos, and C. Pope. Task E (Underground Physics): LUX & NEXT Profs. R. Webb and J. White(deceased) lead the Xenon-based underground research program consisting of two main thrusts: the first, participation in the LUX two-phase xenon dark matter search experiment and the second, detector R&D primarily aimed at developing future detectors for underground physics (e.g. NEXT and LZ).

  19. Three-Point Bending Tests of Zirconia Core/Veneer Ceramics for Dental Restorations

    Directory of Open Access Journals (Sweden)

    Massimo Marrelli

    2013-01-01

    Full Text Available Introduction. The mechanical strength and the surface hardness of commercially available yttrium-doped zirconia were investigated. Furthermore, a comparative study of eight different ceramic veneers, to be used for the production of two-layered all-ceramic restorative systems, was carried out. Materials and Methods. Four types of zirconia specimens were analyzed, according to a standard ISO procedure (ISO 6872. Besides, two-layered zirconia-veneer specimens were prepared for three-point bending tests. Results. A strong effect of the surface roughness on the mechanical strength of zirconia specimens was observed. Finally, a comparative study of eight commercially available veneering ceramics shows different modes of failure between the selected veneers. Conclusion. The results indicate that close attention should be paid to the preparation of zirconia-based crowns and bridges by CAD/CAM process, because surface roughness has an important effect on the mechanical strength of the material. Finally, the results of the mechanical tests on two-layered specimens represent an important support to the choice of the veneering ceramic.

  20. Monoacryloyl esters of carbohydrates: synthesis, polymerization and application in ceramic technology.

    Science.gov (United States)

    Wiecinska, Paulina; Mizerski, Tadeusz; Szafran, Mikolaj

    2014-10-13

    The article presents the interdisciplinary research among organic synthesis, chemistry of polymers and ceramic technology. It presents the synthesis of monoacryloyl esters of fructose and glucose that is 1-O-acryloyl-D-fructose and 3-O-acryloyl-D-glucose, conditions of their polymerization and application in shaping of advanced ceramic powders by the so called gelcasting method. The paper presents the influence of carbohydrate esters on the viscosity of Al2O3 suspensions and microstructure of final ceramic samples. The results showed that synthesized esters of saccharides can play the role of organic monomers able to polymerize in situ and self-cross-linking compounds in gelcasting. The paper presents the proposed structure of polymeric network which is formed from acryloyl ester of glucose during gelcasting process. The paper describes rheological behaviour of slurries composed of synthesized substances and A2O3 powders, wetting angles of alumina substrate by synthesized compounds, differences in glass transition temperatures of polymers and the microstructure of obtained final ceramic samples.

  1. Development of ceramic based nanocomposites with high performance; Koseino ceramic kei nanocomposite no kaihatsu kenkyu

    Energy Technology Data Exchange (ETDEWEB)

    Niihara, K.; Sekino, T.; Choa, Y. [Osaka University, Osaka (Japan). The Institute and Industrial Research; Nakahira, A.

    1997-10-15

    Various ceramic-based nanocomposite materials with nano-scale ceramic or metal grains diffused thereinto are introduced. Oxide-based ceramics/ceramics nanocomposite materials such as those based on Al2O3/SiC and on natural mullite/SiC have been successfully produced using the ordinary sintering technology. As intragrain nanocomposite materials of the non-oxide base, those based on Si3N4/granular TiC and on SiC with stacking faults have been developed, and it is disclosed that fracture toughness improves two times in a stacking-fault composite. By the application of the method for manufacturing ceramics/metal-based materials, finer texture control can be exercised than by the application of the ceramics/ceramics-based nanocomposite manufacturing technology. The nanocomposite materials obtained so far include those based on Al2O3/W and on Al2O3/Mo. In the future, various ceramic materials will be manufactured to satisfy versatile requests for different performance, and it is believed that a ceramic material so tough as to withstand the maximum temperature will be realized by combining microcomposite materials and nanocomposite materials. 33 refs., 15 figs., 3 tabs.

  2. Management of high-level waste arisen from SNF reprocessing by non-aqueous methods

    Energy Technology Data Exchange (ETDEWEB)

    Lukinykh, A.N.; Bychkov, A.V.; Lavrinovich, Yu.G.; Kormilitsyn, M.V

    2004-07-01

    Composition, properties and outputs of high-active products and waste have been studied after pyro-electrochemical reprocessing of BN-350 and BOR-60 reactor irradiated MOX fuel. The main amount of fission products, actinides and impurities is concentrated in a small volume of solid recycled products - uranium dioxides of two types and high-active waste - phosphate deposit and spent salt electrolyte. The phosphate deposit and electrolyte are subject to the final disposal but uranium dioxides are returned to the cycle after a certain period of storage. Based on the study of waste properties it was concluded that they can be kept in sealed stainless steel containers without treatment for a long time. Both types of waste may be immobilized in phosphate glass or in monazite-type and kosnarite-type (NZP) ceramics to make an additional safety barrier before the final disposal. (authors)

  3. Alkaline resistant ceramics; Alkalimotstaandskraftiga keramer

    Energy Technology Data Exchange (ETDEWEB)

    Westberg, Stig-Bjoern [Vattenfall Utveckling AB, Aelvkarleby (Sweden)

    2001-02-01

    Despite durability in several environments, ceramics and refractories can not endure alkaline environments at high temperature. An example of such an environment is when burning biofuel in modern heat and power plants in which the demand for increasing efficiency results in higher combustion temperatures and content of alkaline substances in the flue gas. Some experiences of these environments has been gained from such vastly different equipment as regenerator chambers in the glass industry and MHD-generators. The grains of a ceramic material are usually bonded together by a glassy phase which despite it frequently being a minor constituent render the materials properties and limits its use at elevated temperature. The damage is usually caused by alkaline containing low-melting phases and the decrease of the viscosity of the bonding glass phase which is caused by the alkaline. The surfaces which are exposed to the flue gas in a modern power plant are not only exposed to the high temperature but also a corroding and eroding, particle containing, gas flow of high velocity. The use of conventional refractory products is limited to 1300-1350 deg C. Higher strength and fracture toughness as well as durability against gases, slag and melts at temperatures exceeding 1700 deg C are expected of the materials of the future. Continuous transport of corrosive compounds to the surface and corrosion products from the surface as well as a suitable environment for the corrosion to occur in are prerequisites for extensive corrosion to come about. The highest corrosion rate is therefore found in a temperature interval between the dew point and the melting point of the alkaline-constituent containing compound. It is therefore important that the corrosion resistance is sufficient in the environment in which alkaline containing melts or slag may appear. In environments such as these, even under normal circumstances durable ceramics, such as alumina and silicon carbide, are attacked

  4. Non-parametric analysis of infrared spectra for recognition of glass and glass ceramic fragments in recycling plants.

    Science.gov (United States)

    Farcomeni, Alessio; Serranti, Silvia; Bonifazi, Giuseppe

    2008-01-01

    Glass ceramic detection in glass recycling plants represents a still unsolved problem, as glass ceramic material looks like normal glass and is usually detected only by specialized personnel. The presence of glass-like contaminants inside waste glass products, resulting from both industrial and differentiated urban waste collection, increases process production costs and reduces final product quality. In this paper an innovative approach for glass ceramic recognition, based on the non-parametric analysis of infrared spectra, is proposed and investigated. The work was specifically addressed to the spectral classification of glass and glass ceramic fragments collected in an actual recycling plant from three different production lines: flat glass, colored container-glass and white container-glass. The analyses, carried out in the near and mid-infrared (NIR-MIR) spectral field (1280-4480 nm), show that glass ceramic and glass fragments can be recognized by applying a wavelet transform, with a small classification error. Moreover, a method for selecting only a small subset of relevant wavelength ratios is suggested, allowing the conduct of a fast recognition of the two classes of materials. The results show how the proposed approach can be utilized to develop a classification engine to be integrated inside a hardware and software sorting architecture for fast "on-line" ceramic glass recognition and separation.

  5. Ceramics.

    Science.gov (United States)

    Helvey, Gregg

    2010-05-01

    For more than 30 years, Compendium has provided its readers with university-based continuing education and editorial, demonstrating the latest advances in clinical procedures and techniques. Using the same peer-reviewed format and influence/direction from Compendium's distinguished editorial board, Special Report provides insight on the latest advances in product technologies and the resulting benefits to both you and your patients. A discussion by the author on new clinical/laboratory research and product development strategies, as well as what the results could mean for dental treatment, also is included. Focusing on one product category per issue provides a detailed review of the category and a comprehensive resource to help guide your treatment planning process.

  6. Standardisation of ceramic matrix composites

    Directory of Open Access Journals (Sweden)

    Gomez Philippe

    2015-01-01

    Full Text Available The standardisation on ceramic matrix composite (CMCs test methods occurred in the 1980's as these materials began to display interesting properties for aeronautical applications. Since the French Office of standardisation B43C has participated in establishing more than 40 standards and guides dealing with their thermal mechanical properties, their reinforcement and their fibre/matrix interface. As their maturity has been demonstrated through several technological development programmes (plugs, flaps, blades …, the air framers and engine manufacturers are now thinking of develop industrial parts which require a certification from airworthiness authorities. Now the standardisation of CMCs has to turn toward documents completing the certification requirement for civil and military applications. The news standards will allow being more confident with CMCs in taking into account their specificity.

  7. Mechanical behaviour of structural ceramics

    Directory of Open Access Journals (Sweden)

    Bueno, S.

    2007-06-01

    Full Text Available The use of ceramic materials in structural applications is limited by the lack of reliability associated with brittle fracture behaviour. In order to extend the structural use of ceramics, the design of microstructures which exhibit flaw tolerance due to toughening mechanisms which produce an increase in crack growth resistance during crack propagation has been proposed. This work is a review of the mechanical behaviour of structural ceramic materials and its characterisation. Firstly, the basic brittle fracture parameters and the statistical criteria to determine the probability of exceeding the safety factors demanded for a particular application are analysed. Then, the toughening mechanisms which can be developed in the materials through microstructural design as well as the mechanical characterisation of toughened ceramics are discussed. The experimental values of linear elastic fracture toughness parameters (critical stress intensity factor, KIC, and critical energy release rate, GIC are not intrinsic properties for toughened materials and depend on crack length and the loading system. In this work, the different mechanical parameters proposed to characterise such materials are reviewed. The following fracture parameters are analysed: work of fracture (γWOF, critical J-integral value (JIC and R-curve. For the determination, stable fracture tests are proposed in order to ensure that the energy provided during the test is no more than the necessary one for crack propagation.

    El uso de los materiales cerámicos en aplicaciones estructurales está limitado por la falta de fiabilidad asociada a su comportamiento frágil durante la fractura. Para extender su aplicación se ha propuesto el diseño de microestructuras que presenten tolerancia a los defectos debido a la actuación de mecanismos de refuerzo. Este trabajo es una puesta al día sobre el estudio del comportamiento mecánico de los materiales cerámicos estructurales y su

  8. Nanocrystalline magnetic alloys and ceramics

    Indian Academy of Sciences (India)

    M Pal; D Chakravorty

    2003-02-01

    Magnetic properties of materials in their nanocrystalline state have assumed significance in recent years because of their potential applications. A number of techniques have been used to prepare nanocrystalline magnetic phases. Melt spinning, high energy ball milling, sputtering, glassceramization and molecular beam epitaxy are some of the physical methods used so far. Among the chemical methods, sol-gel and co-precipitation routes have been found to be convenient. Ultrafine particles of both ferro- and ferrimagnetic systems show superparamagnetic behaviour at room temperature. Coercivity $(H_c)$ and maximum energy product $(BH)_{\\text{max}}$ of the magnetic particles can be changed by controlling their sizes. The present paper reviews all these aspects in the case of nanocrystalline magnetic systems — both metallic and ceramics.

  9. Manufacturing of planar ceramic interconnects

    Energy Technology Data Exchange (ETDEWEB)

    Armstrong, B.L.; Coffey, G.W.; Meinhardt, K.D.; Armstrong, T.R. [Pacific Northwest National Lab., Richland, WA (United States)

    1996-12-31

    The fabrication of ceramic interconnects for solid oxide fuel cells (SOFC) and separator plates for electrochemical separation devices has been a perennial challenge facing developers. Electrochemical vapor deposition (EVD), plasma spraying, pressing, tape casting and tape calendering are processes that are typically utilized to fabricate separator plates or interconnects for the various SOFC designs and electrochemical separation devices. For sake of brevity and the selection of a planar fuel cell or gas separation device design, pressing will be the only fabrication technique discussed here. This paper reports on the effect of the characteristics of two doped lanthanum manganite powders used in the initial studies as a planar porous separator for a fuel cell cathode and as a dense interconnect for an oxygen generator.

  10. Actively Cooled Ceramic Composite Nozzle Material Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The Phase I Project demonstrated the capability of the Pyrowave? manufacturing process to produce fiber-reinforced ceramics (FRCs) with integral metal features, such...

  11. Heritage and development of China ceramics

    Institute of Scientific and Technical Information of China (English)

    解振宇

    2012-01-01

    China is a country with a glorious history of pottery, it is completely different from Europe and America compared with their ceramic history. The inheritance and the development, combining the national culture are the criteria that we should keep to.

  12. Ceramic materials purified by experimental method

    Science.gov (United States)

    1965-01-01

    Crystalline ceramic materials are purified for use as high-temperature electrical insulators. Any impurities migrate to the cathode when a dc voltage is applied across the material while it is heated in an inert gas atmosphere.

  13. Hydrophobicity of rare-earth oxide ceramics

    Science.gov (United States)

    Azimi, Gisele; Dhiman, Rajeev; Kwon, Hyuk-Min; Paxson, Adam T.; Varanasi, Kripa K.

    2013-04-01

    Hydrophobic materials that are robust to harsh environments are needed in a broad range of applications. Although durable materials such as metals and ceramics, which are generally hydrophilic, can be rendered hydrophobic by polymeric modifiers, these deteriorate in harsh environments. Here we show that a class of ceramics comprising the entire lanthanide oxide series, ranging from ceria to lutecia, is intrinsically hydrophobic. We attribute their hydrophobicity to their unique electronic structure, which inhibits hydrogen bonding with interfacial water molecules. We also show with surface-energy measurements that polar interactions are minimized at these surfaces and with Fourier transform infrared/grazing-angle attenuated total reflection that interfacial water molecules are oriented in the hydrophobic hydration structure. Moreover, we demonstrate that these ceramic materials promote dropwise condensation, repel impinging water droplets, and sustain hydrophobicity even after exposure to harsh environments. Rare-earth oxide ceramics should find widespread applicability as robust hydrophobic surfaces.

  14. Thermoluminescence properties of AlN ceramics

    DEFF Research Database (Denmark)

    Trinkler, L.; Christensen, P.; Agersnap Larsen, N.

    1998-01-01

    The paper describes thermoluminescence (TL) properties of AlN:Y2O3 ceramics irradiated with ionising radiation. A high TL sensitivity of AlN:Y2O3 ceramics to radiation encouraged a study of the AlN ceramics for application as a dosimetric material. The paper presents experimental data on: glow...... curve, emission spectrum, dose response, energy dependence, influence of heating rate and fading rate. The measured TL characteristics were compared with those of well-known, widely used TLDs, i.e. LiF:Mg,Ti, LiF:Mg,Cu,P and Al2O3:C. It is concluded that AlN:Y2O3 ceramics showing a radiation sensitivity...

  15. Advanced Ceramics Property and Performance Measurements

    Science.gov (United States)

    Jenkins, Michael; Salem, Jonathan; Helfinstine, John; Quinn, George; Gonczy, Stephen

    2015-01-01

    Mechanical and physical properties of ceramic bodies can be difficult to measure correctly unless the proper techniques are used. The Advanced Ceramics Committee of ASTM, C-28, has developed dozens of consensus test standards and practices to measure various properties of a ceramic monolith, composite, or coating. The standards give the what, how, how not, and why for measurement of many mechanical, physical, thermal, and performance properties. Using these standards will provide accurate, reliable, and complete data for rigorous comparisons with other test results from your test lab, or another. The C-28 Committee has involved academics, producers, and users of ceramics to write and continually update more than 45 standards since the committees inception in 1986. Included in this poster is a pictogram of the C-28 standards and information on how to obtain individual copies with full details or the complete collection of all of the standards in one volume.

  16. Additive manufacturing of polymer-derived ceramics

    Science.gov (United States)

    Eckel, Zak C.; Zhou, Chaoyin; Martin, John H.; Jacobsen, Alan J.; Carter, William B.; Schaedler, Tobias A.

    2016-01-01

    The extremely high melting point of many ceramics adds challenges to additive manufacturing as compared with metals and polymers. Because ceramics cannot be cast or machined easily, three-dimensional (3D) printing enables a big leap in geometrical flexibility. We report preceramic monomers that are cured with ultraviolet light in a stereolithography 3D printer or through a patterned mask, forming 3D polymer structures that can have complex shape and cellular architecture. These polymer structures can be pyrolyzed to a ceramic with uniform shrinkage and virtually no porosity. Silicon oxycarbide microlattice and honeycomb cellular materials fabricated with this approach exhibit higher strength than ceramic foams of similar density. Additive manufacturing of such materials is of interest for propulsion components, thermal protection systems, porous burners, microelectromechanical systems, and electronic device packaging.

  17. Preparation and properties of dental zirconia ceramics

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Y2O3-stabilized tetragonal zireonia polyerystalline (Y-TZP) ceramics with high-performance were prepared for dental application by use of the micro-emulsion and two-step sintering method.The crystal phase,morphology,and microstructure of the reaction products were characterized by X-ray diffraction (XRD),scanning electron microscopy (SEM),and transmission electron microscopy (TEM).XRD results show that the ceramics mainly consist of tetragonal zirconia.Physical and mechanical properties test results show that the bending strength,fracture toughness,and the density of full sintered Y-TZP ceramics are llS0 MPa,5.53 crown machined with this material by CAD/CAM system exhibits a verisimilitude configuration and the material's expansion coefficient well matches that of the glaze.These results further indicate that the product can be used as a promising new ceramic material

  18. Bioactivity of mica/apatite glass ceramics

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The bioactivity of mica/apatite glass ceramic composites, including the in vitro behavior in simulated body fluid and the histological appearance of the interface between the mica/apatite glass ceramics and the rabbit mandible defect in vivo under a dynamic condition. The results show that biological apatite layer forms on the surface of the mica/apatite glass ceramics after 1 d of immersion in the simulated body fluid, and becomes dense after 14 d. In vivo tests indicate that bone formation occurs after implantation for 14 d, and strong bonding of bone to the implant occurs after 42 d. No aseptic loosening occurs during 42 d of implantation. The finding shows that mica/apatite glass ceramics have good bioactivity and osteoconductivity for constructing bone graft, and can be promising for biomedical application.

  19. CNT-reinforced ceramics and metals

    Directory of Open Access Journals (Sweden)

    William A. Curtin

    2004-11-01

    Full Text Available Recent research on the incorporation of carbon nanotubes (CNTs into ceramic and metal matrices to form composite structures is briefly reviewed, with an emphasis on processing methods, mechanical performance, and prospects for successful applications.

  20. Testing Consent Order on Refractory Ceramic Fibers

    Science.gov (United States)

    This notice announces that EPA has signed signed an enforceable testing consent order under the Toxic Substances Control Act (TSCA), 15 U.S.C. section 2601 at seq., with three of the primary producers of refractory ceramic fibers (RCF).

  1. Additive manufacturing of polymer-derived ceramics.

    Science.gov (United States)

    Eckel, Zak C; Zhou, Chaoyin; Martin, John H; Jacobsen, Alan J; Carter, William B; Schaedler, Tobias A

    2016-01-01

    The extremely high melting point of many ceramics adds challenges to additive manufacturing as compared with metals and polymers. Because ceramics cannot be cast or machined easily, three-dimensional (3D) printing enables a big leap in geometrical flexibility. We report preceramic monomers that are cured with ultraviolet light in a stereolithography 3D printer or through a patterned mask, forming 3D polymer structures that can have complex shape and cellular architecture. These polymer structures can be pyrolyzed to a ceramic with uniform shrinkage and virtually no porosity. Silicon oxycarbide microlattice and honeycomb cellular materials fabricated with this approach exhibit higher strength than ceramic foams of similar density. Additive manufacturing of such materials is of interest for propulsion components, thermal protection systems, porous burners, microelectromechanical systems, and electronic device packaging.

  2. Lightweight ceramic filter components: Evaluation and application

    Energy Technology Data Exchange (ETDEWEB)

    Eggerstedt, P.M.

    1995-11-01

    Ceramic candle filtration is an attractive technology for particulate removal at high temperatures. The primary objective of this SBIR research program is to increase the performance, durability, and corrosion resistance of lightweight filter candles and filter tubesheet components (Fibrosic{trademark}), fabricated from vacuum formed chopped ceramic fiber (VFCCF), for use in advanced coal utilization applications. Phase 1 results proved that significant gains in material strength and particle retentivity are possible by treatment of VFCCF materials with colloidal ceramic oxides. Phase 2 effort will show how these treated materials tolerate high temperature and vapor-phase alkali species, on a long-term basis. With good durability and corrosion resistance, high temperature capability, and a low installed and replacement cost, these novel materials will help promote commercial acceptance of ceramic candle filter technology, as well as increase the efficiency and reliability of coal utilization processes in general.

  3. Metallic nut for use with ceramic threads

    Science.gov (United States)

    Norton, Paul F.; Shaffer, James E.

    1996-01-01

    A nozzle guide vane assembly has ceramic components therein having a conventional thread thereon including a preestablished pitch and having a preestablished rate of thermal expansion. The nozzle guide vane assembly has a metallic components therein having a preestablished rate of thermal expansion being greater that the rate of thermal expansion of the ceramic components is positioned in a gas turbine engine. The metallic component, a nut, has a thread therein including a plurality of crests being spaced on a pitch equal to that of the ceramic component and has a pair of contacting surfaces extending from the plurality of crests. A notch spirally extends intermediate adjacent ones of the plurality of crests and has a preestablished depth which is at least twice the size of the conventional pitch. Furthermore, the pair of contacting surfaces are in contact with only a portion of the threaded surface of the ceramic components.

  4. The Golden Horde Ceramics of Pulzhai

    Directory of Open Access Journals (Sweden)

    Saipov Sadulla T.

    2013-12-01

    Full Text Available The article is devoted to the analysis of the ceramics assemblage of the Golden Horde period from the 2004-2005 and 2012 excavations on the Pulzhai (Puljai medieval settlement (Republic of Karakalpakstan. The settlement was located in the northern peripheral area of the Khwarezm State on the Ustyurt plateau. The initial stage of its existence refers to the pre-Mongolian time (the 9th through to the 11th centuries, and the second to the Golden Horde period. Various types of the Golden Horde period ceramics and their analogies are described. Unglazed ceramics comprises early three-quarters of the pottery assemblage. Glazed pottery is also encountered, as well as imported samples of red-clay glazed pottery, luster and celadon. The author makes a conclusion about the development of Pulzhai ceramics, and material culture as a whole, under the influence of Khwarezm in the 13–14th centuries.

  5. Transparent Ceramic Scintillator Fabrication, Properties and Applications

    Energy Technology Data Exchange (ETDEWEB)

    Cherepy, N J; Kuntz, J D; Roberts, J J; Hurst, T A; Drury, O B; Sanner, R D; Tillotson, T M; Payne, S A

    2008-08-24

    Transparent ceramics offer an alternative to single crystals for scintillator applications such as gamma ray spectroscopy and radiography. We have developed a versatile, scaleable fabrication method, using Flame Spray Pyrolysis (FSP) to produce feedstock which is readily converted into phase-pure transparent ceramics. We measure integral light yields in excess of 80,000 Ph/MeV with Cerium-doped Garnets, and excellent optical quality. Avalanche photodiode readout of Garnets provides resolution near 6%. For radiography applications, Lutetium Oxide offers a high performance metric and is formable by ceramics processing. Scatter in transparent ceramics due to secondary phases is the principal limitation to optical quality, and afterglow issues that affect the scintillation performance are presently being addressed.

  6. Using rice straw to manufacture ceramic bricks

    National Research Council Canada - National Science Library

    Gorbunov, G. I; Rasulov, O. R

    2014-01-01

    In the article, the co-authors offer their advanced and efficient methodologies for the recycling of the rice straw, as well as the novel approaches to the ceramic brick quality improvement through...

  7. Synthesis and ceramization of polycarbosilane containing beryllium

    Institute of Scientific and Technical Information of China (English)

    黄小忠; 周珊; 程勇; 杜作娟; 段曦东; 王超英

    2014-01-01

    Polycarbosilane containing beryllium (BPCS) precursors was prepared by the reaction of polycarbosilane (PCS) with beryllium acetylacetone (Be (acac)2). The analysis of structures and components of BPCS demonstrates that their main structures are basically the same as PCS. Ceramization of BPCS precursors shows that BPCS precursors are organic below 600 °C and inorganic at 800 °C. At 1400 °C, BPCS precursors convert into silicon carbide ceramics. The ceramization of different beryllium content precursors were studied, which show that beryllium plays an important role in the inhibition of crystalline grain growth ofβ-SiC at high temperature and it can adjust the dielectric constant of silicon carbide ceramics.

  8. Mixed-mode fracture of ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Petrovic, J.J.

    1985-01-01

    The mixed-mode fracture behavior of ceramic materials is of importance for monolithic ceramics in order to predict the onset of fracture under generalized loading conditions and for ceramic composites to describe crack deflection toughening mechanisms. Experimental data on surface flaw mixed-mode fracture in various ceramics indicate that the flaw-plane normal stress at fracture decreases with increasing in-flaw-plane shear stress, although present data exhibit a fairly wide range in details of this sigma - tau relationship. Fracture from large cracks suggests that Mode II has a greater effect on Mode I fracture than Mode III. A comparison of surface flaw and large crack mixed-mode I-II fracture responses indicated that surface flaw behavior is influenced by shear resistance effects.

  9. Salt splitting using ceramic membranes

    Energy Technology Data Exchange (ETDEWEB)

    Kurath, D.E. [Pacific Northwest National Lab., Richland, WA (United States)

    1997-10-01

    Many radioactive aqueous wastes in the DOE complex have high concentrations of sodium that can negatively affect waste treatment and disposal operations. Sodium can decrease the durability of waste forms such as glass and is the primary contributor to large disposal volumes. Waste treatment processes such as cesium ion exchange, sludge washing, and calcination are made less efficient and more expensive because of the high sodium concentrations. Pacific Northwest National Laboratory (PNNL) and Ceramatec Inc. (Salt Lake City UT) are developing an electrochemical salt splitting process based on inorganic ceramic sodium (Na), super-ionic conductor (NaSICON) membranes that shows promise for mitigating the impact of sodium. In this process, the waste is added to the anode compartment, and an electrical potential is applied to the cell. This drives sodium ions through the membrane, but the membrane rejects most other cations (e.g., Sr{sup +2}, Cs{sup +}). The charge balance in the anode compartment is maintained by generating H{sup +} from the electrolysis of water. The charge balance in the cathode is maintained by generating OH{sup {minus}}, either from the electrolysis of water or from oxygen and water using an oxygen cathode. The normal gaseous products of the electrolysis of water are oxygen at the anode and hydrogen at the cathode. Potentially flammable gas mixtures can be prevented by providing adequate volumes of a sweep gas, using an alternative reductant or destruction of the hydrogen as it is generated. As H{sup +} is generated in the anode compartment, the pH drops. The process may be operated with either an alkaline (pH>12) or an acidic anolyte (pH <1). The benefits of salt splitting using ceramic membranes are (1) waste volume reduction and reduced chemical procurement costs by recycling of NaOH; and (2) direct reduction of sodium in process streams, which enhances subsequent operations such as cesium ion exchange, calcination, and vitrification.

  10. CERAMIC WASTE FORM DATA PACKAGE

    Energy Technology Data Exchange (ETDEWEB)

    Amoroso, J.; Marra, J.

    2014-06-13

    The purpose of this data package is to provide information about simulated crystalline waste forms that can be used to select an appropriate composition for a Cold Crucible Induction Melter (CCIM) proof of principle demonstration. Melt processing, viscosity, electrical conductivity, and thermal analysis information was collected to assess the ability of two potential candidate ceramic compositions to be processed in the Idaho National Laboratory (INL) CCIM and to guide processing parameters for the CCIM operation. Given uncertainties in the CCIM capabilities to reach certain temperatures throughout the system, one waste form designated 'Fe-MP' was designed towards enabling processing and another, designated 'CAF-5%TM-MP' was designed towards optimized microstructure. Melt processing studies confirmed both compositions could be poured from a crucible at 1600{degrees}C although the CAF-5%TM-MP composition froze before pouring was complete due to rapid crystallization (upon cooling). X-ray diffraction measurements confirmed the crystalline nature and phase assemblages of the compositions. The kinetics of melting and crystallization appeared to vary significantly between the compositions. Impedance spectroscopy results indicated the electrical conductivity is acceptable with respect to processing in the CCIM. The success of processing either ceramic composition will depend on the thermal profiles throughout the CCIM. In particular, the working temperature of the pour spout relative to the bulk melter which can approach 1700{degrees}C. The Fe-MP composition is recommended to demonstrate proof of principle for crystalline simulated waste forms considering the current configuration of INL's CCIM. If proposed modifications to the CCIM can maintain a nominal temperature of 1600{degrees}C throughout the melter, drain, and pour spout, then the CAF-5%TM-MP composition should be considered for a proof of principle demonstration.

  11. Polymer-Derived Ceramic Fibers

    Science.gov (United States)

    Ichikawa, Hiroshi

    2016-07-01

    SiC-based ceramic fibers are derived from polycarbosilane or polymetallocarbosilane precursors and are classified into three groups according to their chemical composition, oxygen content, and C/Si atomic ratio. The first-generation fibers are Si-C-O (Nicalon) fibers and Si-Ti-C-O (Tyranno Lox M) fibers. Both fibers contain more than 10-wt% oxygen owing to oxidation during curing and lead to degradation in strength at temperatures exceeding 1,300°C. The maximum use temperature is 1,100°C. The second-generation fibers are SiC (Hi-Nicalon) fibers and Si-Zr-C-O (Tyranno ZMI) fibers. The oxygen content of these fibers is reduced to less than 1 wt% by electron beam irradiation curing in He. The thermal stability of these fibers is improved (they are stable up to 1,500°C), but their creep resistance is limited to a maximum of 1,150°C because their C/Si atomic ratio results in excess carbon. The third-generation fibers are stoichiometric SiC fibers, i.e., Hi-Nicalon Type S (hereafter Type S), Tyranno SA, and Sylramic™ fibers. They exhibit improved thermal stability and creep resistance up to 1,400°C. Stoichiometric SiC fibers meet many of the requirements for the use of ceramic matrix composites for high-temperature structural application. SiBN3C fibers derived from polyborosilazane also show promise for structural applications, remain in the amorphous state up to 1,800°C, and have good high-temperature creep resistance.

  12. Thermal expansion of ceramics around room temperature

    OpenAIRE

    橋本, 忍; 安達, 信泰; 太田, 敏孝; 宮崎, 英敏; ハシモト, シノブ; アダチ, ノブヤス; オオタ, トシタカ; Hashimoto, Shinobu; Adachi, Nobuyasu; Ota, Toshitaka

    2010-01-01

    Thermal expansion of some ceramics, polymers and metals was measured by dilatometer around room temperature (from -140℃to +200℃), and compared with thermal expansion in the high temperature region. The CTE (coefficient of thermal expansion)of almost ceramics changed drastically between room temperature and high temperature region. On the other hand, the CTE ofmetals did not change between room temperature and high temperature region. The difference on thermal expansion betweenceramics and met...

  13. Ceramics for Dental Applications: A Review

    Directory of Open Access Journals (Sweden)

    Julie A. Holloway

    2010-01-01

    Full Text Available Over the past forty years, the technological evolution of ceramics for dental applications has been remarkable, as new materials and processing techniques are steadily being introduced. The improvement in both strength and toughness has made it possible to expand the range of indications to long-span fixed partial prostheses, implant abutments and implants. The present review provides a state of the art of ceramics for dental applications.

  14. Photoacoustic microscopy of ceramic turbine blades

    Science.gov (United States)

    Khandelwal, P. K.; Kinnick, R. R.; Heitman, P. W.

    1985-01-01

    Scanning photoacoustic microscopy (SPAM) is evaluated as a nondestructive technique for the detection of both surface and subsurface flaws in polycrystalline ceramics, such as those currently under consideration for the high temperature components of small vehicular and industrial gas turbine engines; the fracture strength of these brittle materials is controlled by small, 25-200 micron flaws. Attention is given to the correlation of SPAM-detected flaws with actual, fracture-controlling flaws in ceramic turbine blades.

  15. Advanced Ceramic Materials for Future Aerospace Applications

    Science.gov (United States)

    Misra, Ajay

    2015-01-01

    With growing trend toward higher temperature capabilities, lightweight, and multifunctionality, significant advances in ceramic matrix composites (CMCs) will be required for future aerospace applications. The presentation will provide an overview of material requirements for future aerospace missions, and the role of ceramics and CMCs in meeting those requirements. Aerospace applications will include gas turbine engines, aircraft structure, hypersonic and access to space vehicles, space power and propulsion, and space communication.

  16. Low temperature synthesis of porous silicate ceramics

    OpenAIRE

    Méndez Enríquez Y.; Vlasova M.; Leon I.; Kakazey M.G.; Dominguez-Patiño M.; Isaeva L.; Tomila T.

    2007-01-01

    Impregnation of a polyurethane sponge with kaolin, feldspar, silica, fusible glass slurry followed by temperature treatment in air in the temperature range 800-1000 0 C leads to the formation of aluminosilicate ceramics with a set pore size. The low-temperature synthesis of porous ceramics is based on the stage-by-stage formation of low-temperature eutectics and thermodestruction of polyurethane sponge.

  17. Low temperature synthesis of porous silicate ceramics

    Directory of Open Access Journals (Sweden)

    Méndez Enríquez Y.

    2007-01-01

    Full Text Available Impregnation of a polyurethane sponge with kaolin, feldspar, silica, fusible glass slurry followed by temperature treatment in air in the temperature range 800-1000 0 C leads to the formation of aluminosilicate ceramics with a set pore size. The low-temperature synthesis of porous ceramics is based on the stage-by-stage formation of low-temperature eutectics and thermodestruction of polyurethane sponge.

  18. Flash Sintering of Alumina-based Ceramics

    OpenAIRE

    Biesuz, Mattia

    2017-01-01

    Flash sintering is an electrical field-assisted consolidation technology and represents a very novel technique for producing ceramic materials, which allows to decrease sensibly both processing temperature and time. Starting from 2010, when flash sintering was discovered, different ceramic materials with a wide range of electrical properties have been successfully densified. Up to date, the research on flash sintering has been mainly focused on ionic and electronic conductors and on semicondu...

  19. A new ceramics approach for contact lens

    OpenAIRE

    Carpena DDS, MS, PhD, Guilherme; Ballarin DDS, Andressa; Aguiar, José

    2015-01-01

    Nowadays the field of dentistry is focusing into a new aesthetic area in the light of an minimal invasive dentistry approach. Aesthetic treatments with dental porcelain veneers without any preparation (ceramic contact lenses) have gained popularity in recent years. Thus, the need for constant improvement and knowledge of innovative techniques and ceramics is fundamental.   This article point out about the essential criteria to promote a clinical succeed of the technique over the years.   A...

  20. Literature search for ceramic vacuum tubes

    Energy Technology Data Exchange (ETDEWEB)

    Cannon, W.

    1977-01-12

    The NTIS and Engineering Index files were searched for citations relating to Ceramic and/or Metal Electron Tubes and High Temperature Electronics. A total of 24 citations were found relating directly to ceramic tubes and 24 to high temperature electronics. A search for electron tubes in general was examined for high temperature applications and 39 were obtained. Computer printouts of the abstracts are included in appendices. (MHR)

  1. Adjusting dental ceramics: An in vitro evaluation of the ability of various ceramic polishing kits to mimic glazed dental ceramic surface.

    Science.gov (United States)

    Steiner, René; Beier, Ulrike S; Heiss-Kisielewsky, Irene; Engelmeier, Robert; Dumfahrt, Herbert; Dhima, Matilda

    2015-06-01

    During the insertion appointment, the practitioner is often faced with the need to adjust ceramic surfaces to fit a restoration to the adjacent or opposing dentition and soft tissues. The purpose of this study was to assess the ceramic surface smoothness achieved with various commercially available ceramic polishing kits on different commonly used ceramic systems. The reliability of the cost of a polishing kit as an indicator of improved surface smoothness was assessed. A total of 350 ceramic surfaces representing 5 commonly available ceramic systems (IPS Empress Esthetic, IPS e.max Press, Cergo Kiss, Vita PM 9, Imagine PressX) were treated with 5 types of ceramic polishing systems (Cerapreshine, 94006C, Ceramiste, Optrafine, Zenostar) by following the manufacturers' guidelines. The surface roughness was measured with a profilometer (Taylor Hobson; Precision Taylor Hobson Ltd). The effects of ceramic systems and polishing kits of interest on surface roughness were analyzed by 2-way ANOVA, paired t test, and Bonferroni corrected significance level. The ceramic systems and polishing kits statistically affected surface roughness (Pceramic surface. No correlation could be established between the high cost of the polishing kit and low surface roughness. None of the commonly used ceramic polishing kits could create a surface smoother than that of glazed ceramic (Pceramic polishing kits is not recommended as a reliable indicator of better performance of ceramic polishing kits (P>.30). Copyright © 2015 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  2. TEM Investigations on Layered Ternary Ceramics

    Institute of Scientific and Technical Information of China (English)

    Zhijun LIN; Meishuan LI; Yanchun ZHOU

    2007-01-01

    Layered ternary ceramics represent a new class of solids that combine the merits of both metals and ceramics.These unique properties are strongly related to their layered crystal structures and microstructures. The combination of atomic-resolution Z-contrast scanning transmission electron microscopy (STEM) and transmission electron microscopy (TEM), selected area electron diffraction (SAED), convergent beam electron diffraction (CBED) represents a powerful method to link microstructures of materials to macroscopic properties, allowing layered ternary ceramics to be investigated in an unprecedented detail. Vicrostructural information obtained using TEM is useful in understanding the formation mechanism, layered stacking characteristics, and defect structures for layered ternary ceramics down to atomic-scale level; and thus provides insight into understanding the "Processing-Structure-Property" relationship of layered ternary ceramics. Transmission electron microscopic characterizations of layered ternary ceramics in Ti-Si-C, Ti-Al-C, Cr-Al-C, Zr-Al-C, Ta-Al-C and Ti-Al-N systems are reviewed.

  3. Marginal Strength of Collarless Metal Ceramic Crown

    Directory of Open Access Journals (Sweden)

    Sikka Swati

    2010-01-01

    fracture strength at margins of metal ceramic crowns cemented to metal tooth analogs. Crowns evaluated with different marginal configurations, shoulder and shoulder bevel with 0 mm, 0.5 mm, 1 mm, and 1.5 mm, were selected. Methods. Maxillary right canine typhodont tooth was prepared to receive a metal ceramic crown with shoulder margin. This was duplicated to get 20 metal teeth analogs. Then the same tooth was reprepared to get shoulder bevel configuration. These crowns were then cemented onmetal teeth analogs and tested for fracture strength atmargin on an Instron testing machine. A progressive compressive load was applied using 6.3 mm diameter rod with crosshead speed of 2.5 mm per minute. Statisticaly analysis was performed with ANOVA, Student's “t” test and “f” test. Results. The fracture strength of collarless metal ceramic crowns under study exceeded the normal biting force. Therefore it can be suggested that collarless metal ceramic crowns with shoulder or shoulder bevel margins up to 1.5 mm framework reduction may be indicated for anteriormetal ceramic restorations. Significance. k Collarless metal ceramic crowns have proved to be successful for anterior fixed restorations. Hence, it may be subjected to more clinical trials.

  4. Expected radiation effects in plutonium immobilization ceramic

    Energy Technology Data Exchange (ETDEWEB)

    Van Konynenburg, R.A., LLNL

    1997-09-01

    The current formulation of the candidate ceramic for plutonium immobilization consists primarily of pyrochlore, with smaller amounts of hafnium-zirconolite, rutile, and brannerite or perovskite. At a plutonium loading of 10.5 weight %, this ceramic would be made metamict (amorphous) by radiation damage resulting from alpha decay in a time much less than 10,000 years, the actual time depending on the repository temperature as a function of time. Based on previous experimental radiation damage work by others, it seems clear that this process would also result in a bulk volume increase (swelling) of about 6% for ceramic that was mechanically unconfined. For the candidate ceramic, which is made by cold pressing and sintering and has porosity amounting to somewhat more than this amount, it seems likely that this swelling would be accommodated by filling in the porosity, if the material were tightly confined mechanically by the waste package. Some ceramics have been observed to undergo microcracking as a result of radiation-induced anisotropic or differential swelling. It is unlikely that the candidate ceramic will microcrack extensively, for three reasons: (1) its phase composition is dominated by a single matrix mineral phase, pyrochlore, which has a cubic crystal structure and is thus not subject to anisotropic swelling; (2) the proportion of minor phases is small, minimizing potential cracking due to differential swelling; and (3) there is some flexibility in sintering process parameters that will allow limitation of the grain size, which can further limit stresses resulting from either cause.

  5. Ceramics in Restorative and Prosthetic DENTISTRY1

    Science.gov (United States)

    Kelly, J. Robert

    1997-08-01

    This review is intended to provide the ceramic engineer with information about the history and current use of ceramics in dentistry, contemporary research topics, and potential research agenda. Background material includes intra-oral design considerations, descriptions of ceramic dental components, and the origin, composition, and microstructure of current dental ceramics. Attention is paid to efforts involving net-shape processing, machining as a forming method, and the analysis of clinical failure. A rationale is presented for the further development of all-ceramic restorative systems. Current research topics receiving attention include microstructure/processing/property relationships, clinical failure mechanisms and in vitro testing, wear damage and wear testing, surface treatments, and microstructural modifications. The status of the field is critically reviewed with an eye toward future work. Significant improvements seem possible in the clinical use of ceramics based on engineering solutions derived from the study of clinically failed restorations, on the incorporation of higher levels of "biomimicry" in new systems, and on the synergistic developments in dental cements and adhesive dentin bonding.

  6. Residual stresses in bilayer dental ceramics.

    Science.gov (United States)

    Taskonak, Burak; Mecholsky, John J; Anusavice, Kenneth J

    2005-06-01

    It is clinically observed that lithia-disilicate-based all-ceramic fixed partial dentures (FPD) can fail because of the fragmentation of the veneering material. The hypothesis of this study is that the global residual stresses within the surface of those veneered FPDs may be responsible for partial fragmentation of the veneering ceramic. Bilayer and monolithic ceramic composites were prepared using a lithia disilicate based (Li2OSiO2) glass-ceramic core and a glass veneer. A four-step fracture mechanics approach was used to analyze residual stress in bilayered all-ceramic FPDs. We found a statistically significant increase in the mean flexural strengths of bilayer specimens compared with monolithic glass specimens (p < or = 0.05). There was a statistically significant difference between the mean longitudinal and transverse indentation-induced crack sizes in bilayer specimens (p < or = 0.05), which indicates the existence of residual stress. Global residual stresses in the veneer layer, calculated using a fracture mechanics equation, were determined to be responsible for the increased strength and observed chipping, i.e., spallation in bilayer ceramic composites.

  7. Detoxification and immobilization of chromite ore processing residue in spinel-based glass-ceramic.

    Science.gov (United States)

    Liao, Chang-Zhong; Tang, Yuanyuan; Lee, Po-Heng; Liu, Chengshuai; Shih, Kaimin; Li, Fangbai

    2017-01-05

    A promising strategy for the detoxification and immobilization of chromite ore processing residue (COPR) in a spinel-based glass-ceramic matrix is reported in this study. In the search for a more chemically durable matrix for COPR, the most critical crystalline phase for Cr immobilization was found to be a spinel solid solution with a chemical composition of MgCr1.32Fe0.19Al0.49O4. Using Rietveld quantitative X-ray diffraction analysis, we identified this final product is with the phases of spinel (3.5wt.%), diopside (5.2wt.%), and some amorphous contents (91.2wt.%). The partitioning ratio of Cr reveals that about 77% of the Cr was incorporated into the more chemically durable spinel phase. The results of Cr K-edge X-ray absorption near-edge spectroscopy show that no Cr(VI) was observed after conversion of COPR into a glass-ceramic, which indicates successful detoxification of Cr(VI) into Cr(III) in the COPR-incorporated glass-ceramic. The leaching performances of Cr2O3 and COPR-incorporated glass-ceramic were compared with a prolonged acid-leaching test, and the results demonstrate the superiority of the COPR-incorporated glass-ceramic matrix in the immobilization of Cr. The overall results suggest that the use of affordable additives has potential in more reliably immobilizing COPR with a spinel-based glass-ceramic for safer disposal of this hazardous waste.

  8. Retrospective and clinical evaluation of retrievable, tooth-implant supported zirconia-ceramic restorations.

    Science.gov (United States)

    Mundt, Torsten; Heinemann, Friedhelm; Schankath, Christof; Schwahn, Christian; Biffar, Reiner

    2013-09-01

    Permanent cementations of zirconia-ceramic restorations may conflict with the rationale for retrievability of implant-supported restorations. The aim of this study was to test the hypothesis that retrievable, tooth-implant supported FDPs made of veneered zirconia ceramic cores are a viable treatment alternative. Restorations of patients in private practice and dental clinic were evaluated by reviewing patient records retrospectively and performing a final clinical examination. Permanently cemented copings protected the tooth abutments. The zirconia-ceramic restorations were semi-permanently cemented to the copings and the implant abutments using acrylic-urethane cement. In addition to Kaplan-Meier analyses for complications, the effect of age, gender, signs of bruxism, jaw and number of units on complications was estimated using Cox regression analyses (significance p ceramic restorations (3-12 units) ranged from 12.7-47.9 months. Core fractures of two posterior prostheses in patients with signs of bruxism yielded a 40-month survival rate of 93.5%. There were 10 cohesive chippings within the veneering porcelain for seven patients (six patients with signs of bruxism), which resulted in 40-month chipping rates of 5.6% among non-bruxers and 100% among patients with signs of bruxism. The hazard ratio for signs of bruxism was 20 (95% confidence interval: 2.1-188.3, p = 0.009). Retrievable, tooth-implant supported restorations made of zirconia-ceramics should be used with caution because of some core fractures and a considerable number of minor veneer fractures. The fracture risk was very high among patients with signs of bruxism. Due to the low number of occasions for intentional retrievals, a recommendation to use semi-permanently cemented, all-ceramic FDPs would still be premature.

  9. Utilization of inorganic industrial wastes in producing construction ceramics. Review of Russian experience for the years 2000-2015.

    Science.gov (United States)

    Boltakova, N V; Faseeva, G R; Kabirov, R R; Nafikov, R M; Zakharov, Yu A

    2017-02-01

    This paper analyzes the significant scientific publications worldwide for the last 15years concerning construction ceramics (predominantly brick) made with various inorganic industrial wastes added to the ceramic raw material for the improvement of properties and for eco-friendly disposal. The information gap resulting from the lack of mentions of the Russian publications on this subject in English-language reviews is filled. The paper includes brief summaries of 34 dissertations and 29 patents issued in Russia since 2000. The waste additives described in these summaries are grouped by origin type (mining industry waste, ore enrichment waste, metallurgical waste, sludge, ashes, cullet, large-capacity building wastes and waste from various chemical production processes) with the ceramic mixture compositions, molding and firing conditions, final strength, water absorption and other parameters of the final ceramic samples reported. Russian scientists have expanded the nomenclature of each group of wastes significantly upon addition to the list described in English-language reviews for 2000-2015. References to the recent Russian developments in the field of ecological management in ceramic industry are provided. Copyright © 2016 Elsevier Ltd. All rights reserved.

  10. Spectrophotometric evaluation of the influence of different backgrounds on the color of glass-infiltrated ceramic veneers.

    Science.gov (United States)

    Charisis, Dimitrios; Koutayas, Spiridon-Oumvertos; Kamposiora, Photini; Doukoudakis, Asterios

    2006-08-01

    The purpose of this spectrophotometric study was to evaluate the influence of different color backgrounds on Vita In-Ceram (Vident) glass-infiltrated ceramic veneers. A total of 50 color background disks were fabricated from Vitadur Alpha 2M2 (n=30) and 5M1 (n=20) dentin porcelain (Vi-dent). Ceramic veneer disks were fabricated from In-Ceram Spinell (n=20) or In-Ceram Alumina (n=20) glass-infiltrated core veneered using Vitadur Alpha 2M2 dentin porcelain. In addition, 10 ceramic veneer disks were fabricated from feldspathic dentin porcelain Vitadur Alpha 2M2. The ceramic veneer specimens were bonded onto the color background specimens using dual-curing luting composite cement, creating the following groups (each n=10): S2M2 (Spinell/2M2), S5M1 (Spinell/5M1), A2M2 (Alumina/2M2), A5M1 (Alumina/5M1), and control (Vitadur Alpha/2M2). L*a*b* color coordinates were measured five times for each specimen using a Vita Easyshade (Vident) spectrophotometer. Mean color differences (deltaE) between each study group and the control group were: 3.79 for S2M2; 7.24 for S5M1; 5.86 for A2M2, and 7.32 for A5M1. Two-way ANOVA showed statistically significant differences in deltaE between all groups. However, a t test revealed that the statistically significant differences only existed between groups S2M2/S5M1, A2M2/A5M1, and S2M2/A2M2. The results suggest that vacuum infiltration with a translucent glass provides the Spinell and Alumina ceramic veneers with increased semi-translucency, which makes them highly influenced by discolored backgrounds. In-Ceram Spinell glass-infiltrated ceramic veneers could be considered as an alternative to conventional feldspathic veneers for the restoration of nondiscolored teeth. Although Spinell and Alumina ceramic veneers could enhance the final color establishment of discolored teeth, the results would not be clinically acceptable.

  11. Y-TZP ceramic processing from coprecipitated powders : A comparative study with three commercial dental ceramics

    NARCIS (Netherlands)

    Lazar, Dolores R. R.; Bottino, Marco C.; Ozcan, Mutlu; Valandro, Luiz Felipe; Amaral, Regina; Ussui, Valter; Bressiani, Ana H. A.

    2008-01-01

    Objectives. (1) To synthesize 3 mol% yttria-stabilized zirconia (3Y-TZP) powders via coprecipitation route, (2) to obtain zirconia ceramic specimens, analyze surface characteristics, and mechanical properties, and (3) to compare the processed material with three reinforced dental ceramics. Methods.

  12. Y-TZP ceramic processing from coprecipitated powders : A comparative study with three commercial dental ceramics

    NARCIS (Netherlands)

    Lazar, Dolores R. R.; Bottino, Marco C.; Ozcan, Mutlu; Valandro, Luiz Felipe; Amaral, Regina; Ussui, Valter; Bressiani, Ana H. A.

    2008-01-01

    Objectives. (1) To synthesize 3 mol% yttria-stabilized zirconia (3Y-TZP) powders via coprecipitation route, (2) to obtain zirconia ceramic specimens, analyze surface characteristics, and mechanical properties, and (3) to compare the processed material with three reinforced dental ceramics. Methods.

  13. Ceramic-ceramic shell tile thermal protection system and method thereof

    Science.gov (United States)

    Riccitiello, Salvatore R. (Inventor); Smith, Marnell (Inventor); Goldstein, Howard E. (Inventor); Zimmerman, Norman B. (Inventor)

    1986-01-01

    A ceramic reusable, externally applied composite thermal protection system (TPS) is proposed. The system functions by utilizing a ceramic/ceramic upper shell structure which effectively separates its primary functions as a thermal insulator and as a load carrier to transmit loads to the cold structure. The composite tile system also prevents impact damage to the atmospheric entry vehicle thermal protection system. The composite tile comprises a structurally strong upper ceramic/ceramic shell manufactured from ceramic fibers and ceramic matrix meeting the thermal and structural requirements of a tile used on a re-entry aerospace vehicle. In addition, a lightweight high temperature ceramic lower temperature base tile is used. The upper shell and lower tile are attached by means effective to withstand the extreme temperatures (3000 to 3200F) and stress conditions. The composite tile may include one or more layers of variable density rigid or flexible thermal insulation. The assembly of the overall tile is facilitated by two or more locking mechanisms on opposing sides of the overall tile assembly. The assembly may occur subsequent to the installation of the lower shell tile on the spacecraft structural skin.

  14. Environmental and economic aspects of using marble fine waste in the manufacture of facing ceramic materials

    Directory of Open Access Journals (Sweden)

    Zemlyanushnov Dmitriy Yur'evich

    2014-09-01

    Full Text Available This work considers economic expediency of using marble fine waste in facing ceramic materials manufacture by three-dimensional coloring method. Adding marble fine waste to the charge mixture reduces the production cost of the final product. This waste has a positive impact on the intensification of drying clay rocks and raw as a whole, which increases production efficiency. Using marble fine waste as a coloring admixture makes it possible to manufacture more environmentally friendly construction material with the use of wastes of hazard class 3 instead of class 4. At the same time, disposal areas and environmental load in the territories of mining and marble processing reduce significantly. Replacing ferrous pigments with manganese oxide for marble fine waste reduces the cost of the final product and the manufacture of facing ceramic brick of a wide range of colors - from dark brown to yellow.

  15. Did we push dental ceramics too far? A brief history of ceramic dental implants.

    Science.gov (United States)

    Haubenreich, James E; Robinson, Fonda G; West, Karen P; Frazer, Robert Q

    2005-01-01

    Humankind has developed and used ceramics throughout history. It currently has widespread industrial applications. Dental ceramics are used for fabricating highly esthetic prosthetic denture teeth, crowns, and inlays. However, ceramic's biocompatibility and compressive strength are offset by its hardness and brittleness. Nonetheless, a single crystal sapphire aluminum oxide endosseous implant was developed in 1972 as an alternative to metal. It was more esthetic than its metallic counterparts and was eventually produced in a variety of shapes and sizes. Clinical studies demonstrated its excellent soft and hard tissue biocompatibility, yet the range of problems included fractures during surgery, fractures after loading, mobility, infection, pain, bone loss, and lack of osseointegration. Ultimately, single crystal sapphire implants fell into irredeemable disfavor because of its poor impact strength, and dentists and surgeons eventually turned to other implant materials. However, bioactive ceramic coatings on metal implants have kept ceramics as a key component in dental implantology.

  16. Characterization of ceramic powders used in the inCeram systems to fixed dental Prosthesis

    Directory of Open Access Journals (Sweden)

    Alexandra Almeida Diego

    2007-03-01

    Full Text Available InCeram (Vita Zahnfabrik- Germany is known as a high strength ceramic being used for core crowns and for fixed partial denture frameworks. InCeram system consists of slip-casting technique which is used for to build the framework, which is then pre-sintered obtaining an open-pore microstructure. The material gains its strength by infiltration of the lanthanum glass into the porous microstructure. In this work, commercial alumina (Al2O3, alumina-zirconia (Al2O3-ZrO2 and glasses lanthanum oxide-rich powders, used in InCeram system, were characterized, using x ray diffraction, dilatometry and scanning electron microscopy. The characteristics of these powders were related aiming to consider their substitution for new ceramic materials.

  17. Transmission of Er:YAG laser through different dental ceramics.

    Science.gov (United States)

    Sari, Tugrul; Tuncel, Ilkin; Usumez, Aslihan; Gutknecht, Norbert

    2014-01-01

    The aim of this study was to determine the erbium-doped yttrium aluminum garnet (Er:YAG) laser transmission ratio through different dental ceramics with different thicknesses. Laser debonding procedure of adhesively luted all-ceramic restorations is based on the transmission of laser energy through the ceramic and the ablation of resin cement, because of the transmitted laser energy. Five different dental ceramics were evaluated in this study: sintered zirconium-oxide core ceramic, monolithic zirconium-oxide ceramic, feldspathic ceramic, leucite-reinforced glass ceramic, and lithium disilicate-reinforced glass ceramic. Two ceramic discs with different thicknesses (0.5 and 1 mm) were fabricated for each group. Ceramic discs were placed between the sensor membrane of the laser power meter and the tip of the contact handpiece of an Er:YAG laser device with the aid of a custom- made acrylic holder. The transmission ratio of Er:YAG laser energy (500 mJ, 2 Hz, 1 W, 1000 μs) through different ceramic discs was measured with the power meter. Ten measurements were made for each group and the results were analyzed with two way analysis of variance (ANOVA) and Tukey honestly significant difference (HSD) tests. The highest transmission ratio was determined for lithium disilicate-reinforced ceramic with 0.5 mm thickness (88%) and the lowest was determined for feldspathic ceramic with 1 mm thickness (44%). The differences among the different ceramics and between the different thicknesses were significant (pCeramic type and thickness should be taken into consideration to adjust the laser irradiation parameters during laser debonding of adhesively luted all-ceramic restorations.

  18. Ceramic Technology Project database: September 1993 summary report

    Energy Technology Data Exchange (ETDEWEB)

    Keyes, B.L.P.

    1994-01-01

    Data presented in this report represent an intense effort to improve processing methods, testing methods, and general mechanical properties of candidate ceramics for use in advanced heat engines. Materials discussed include GN-10, GS-44, GTE PY6, NT-154, NT-164, sintered-reaction-bonded silicon nitrides, silicon nitride combined with rare-earth oxides, NT-230, Hexoloy SX-G1, Dow Corning`s {beta}-Si{sub 3}N{sub 4}, and a few whisker-reinforced ceramic composites. Information in this report was taken from the project`s semiannual and bimonthly progress reports and from final reports summarizing the results of individual studies. Test results are presented in tabular form and in graphs. All data, including test rig descriptions and material characterizations, are stored in the CTP database and are available to all project participants on request. Objective of this report is to make available the test results from these studies but not to draw conclusions from those data.

  19. Design of ceramic microstructures based on waste materials

    Directory of Open Access Journals (Sweden)

    Robert Rekecki

    2008-12-01

    Full Text Available The progressive changes in ceramic raw materials during firing processes are a complex area. This is partly due to the large number of raw material characteristics, primarily mineral composition, and partly to the relatively inadequate particle distribution in the unfired clay body. The most important starting point is always the optimal raw material composition which should give appropriate physical and mechanical characteristics to the final products after firing processes and should provide an efficient and economical production. The paper analyzes the influence of some additives (fly ashes and waste glass materials on the development of the ceramic roofing tile microstructure during the thermal treatment. The analyzed raw material mixtures were: the standard raw material mixture (from Kanjiza, Northern part of Serbia and the modified one, i.e. the mixture of the standard raw material and corresponding additive. The silica phase obtained during the thermal collapse of the clay minerals in the presence of the glass additive bounded better CaO and MgO components released from the carbonates. The crystalline phases like plagioclases were performed in a considerable quantity and the products with new physical characteristics were formed.

  20. Composite ceramic powders obtained by laser induced reactions of silane and amines

    Energy Technology Data Exchange (ETDEWEB)

    Borsella, E.; Botti, S.; Fantoni, R.; Alescandrescu, R.; Morjan, I.; Dikonimos-Makris, T.; Giorgi, R.; Enzo, S.

    1991-06-01

    Ultrafine, ternary (Si/C/N) ceramic powders were produced after C0/sub 2/ laser initiated reactions between silane and mono- or di-methylamine. Several chemical and spectroscopic diagnostics (mass spectrometry, chemical analysis, IR spectrophotometry, X-Ray photo-electron spectroscopy, X-Ray diffraction analysis) were employed to correlate the parameters relevant to gas phase reactions and the final composition of the powder.

  1. Electron beam joining of structural ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Turman, B.N.; Glass, S.J.; Halbleib, J.A.; Helmich, D.R.; Loehman, R.E.

    1995-04-01

    Feasibility of ceramic joining using a high energy (10 MeV) electron beam. The experiments used refractory metals as bonding materials in buried interfaces between Si{sub 3}N{sub 4} pieces. Because the heat capacity of the metal bonding layer is much lower than the ceramic, the metal reaches much higher temperatures than the adjoining ceramic. Using the right combination of beam parameters allows the metal to be melted without causing the adjoining ceramics to melt or decompose. Beam energy deposition and thermal simulations were performed to guide the experiments. Joints were shear tested and interfaces between the metal and the ceramic were examined to identify the bonding mechanism. Specimens joined by electron beams were compared to specimens produced by hot-pressing. Similar reactions occurred using both processes. Reactions between the metal and ceramic produced silicides that bond the metal to the ceramic. The molybdenum silicide reaction products appeared to be more brittle than the platinum silicides. Si{sub 3}N{sub 4} was also joined to Si{sub 3} N{sub 4} directly. The bonding appears to have been produced by the flow of intergranular glass into the interface. Shear strength was similar to the metal bonded specimens. Bend specimens Of Si{sub 3}N{sub 4} were exposed to electron beams with similar parameters to those used in joining experiments to determine how beam exposure degrades the strength. Damage was macroscopic in nature with craters being tonned by material ablation, and cracking occurring due to excessive thermal stresses. Si was also observed on the surface indicating the Si{sub 3}N{sub 4} was decomposing. Bend strength after exposure was 62% of the asreceived strength. No obvious microstructural differences were observed in the material close to the damaged region compared to material in regions far away from the damage.

  2. Numerical Modelling of the Compressive and Tensile Response of Glass and Ceramic under High Pressure Dynamic Loading

    Science.gov (United States)

    Clegg, Richard A.; Hayhurst, Colin J.

    1999-06-01

    Ceramic materials, including glass, are commonly used as ballistic protection materials. The response of a ceramic to impact, perforation and penetration is complex and difficult and/or expensive to instrument for obtaining detailed physical data. This paper demonstrates how a hydrocode, such as AUTODYN, can be used to aid in the understanding of the response of brittle materials to high pressure impact loading and thus promote an efficient and cost effective design process. Hydrocode simulations cannot be made without appropriate characterisation of the material. Because of the complexitiy of the response of ceramic materials this often requires a number of complex material tests. Here we present a methodology for using the results of flyer plate tests, in conjunction with numerical simulations, to derive input to the Johnson-Holmquist material model for ceramics. Most of the research effort in relation to the development of hydrocode material models for ceramics has concentrated on the material behaviour under compression and shear. While the penetration process is dominated by these aspects of the material response, the final damaged state of the material can be significantly influenced by the tensile behaviour. Modelling of the final damage state is important since this is often the only physical information which is available. In this paper we present a unique implementation, in a hydrocode, for improved modelling of brittle materials in the tensile regime. Tensile failure initiation is based on any combination of principal stress or strain while the post-failure tensile response of the material is controlled through a Rankine plasticity damaging failure surface. The tensile failure surface can be combined with any of the traditional plasticity and/or compressive damage models. Finally, the models and data are applied in both traditional grid based Lagrangian and Eulerian solution techniques and the relativley new SPH (Smooth Particle Hydrodynamics) meshless

  3. Recent advances in understanding the reinforcing ability and mechanism of carbon nanotubes in ceramic matrix composites

    Science.gov (United States)

    Estili, Mehdi; Sakka, Yoshio

    2014-12-01

    reinforcing mechanism at the nanoscale responsible for unprecedented, simultaneous mechanical improvements and highlight the scalable processing method enabling the fabrication of defect-free CNT-concentered ceramics and CNT-graded composites with unprecedented properties. Finally, possible future directions will be briefly presented.

  4. Colour parameters and shade correspondence of CAD-CAM ceramic systems.

    Science.gov (United States)

    Della Bona, Alvaro; Pecho, Oscar E; Ghinea, Razvan; Cardona, Juan C; Pérez, María M

    2015-06-01

    To evaluate colour differences between (1) CAD-CAM ceramic systems considering shades A1, A2 and A3 and the corresponding nominal shade of VC (Vita Classical shade guide) and (2) shades A1-A2, A2-A3 and A1, A2 and A3 within the same ceramic system. Samples of shades A1, A2 and A3 were fabricated (n=5) from CAD-CAM ceramic blocks (IPS e.max(®) CAD LT and HT, IPS Empress(®) CAD LT and HT, Paradigm™ C, and VITABLOCS(®) Mark II) and polished to 1.0±0.01mm in thickness. Spectral reflectance and colour coordinates were measured using a spectroradiometer inside a viewing booth using the CIE D65 illuminant and the d/0° geometry. Spectral reflectance curves were compared using VAF coefficient and were statistically analyzed using Kruskal-Wallis and the Mann-Whitney U test (α=0.05). Colour coordinates were statistically analyzed using one-way ANOVA, Tukey's test with Bonferroni correction (α=0.001). All colour differences (ΔEab(*) and ΔE00) were analyzed through comparisons with the PT - perceptibility and AT - acceptability thresholds for dental ceramics. ΔE between ceramic systems and its corresponding shade ranged from 6.32 to 13.42 (ΔEab(*)) and 4.48 to 9.30 (ΔE00). ΔE between shades A1-A2, A2-A3 and A1, A2 and A3 ranged, respectively, 1.93-4.82, 1.22-5.59 and 3.63-8.84 (ΔEab(*)); 1.54-3.87, 1.03-3.90 and 2.95-6.51 (ΔE00). Considering the corresponding nominal shade from VC, none of the ceramic systems showed colour differences below the AT. In addition, some ceramic systems showed colour differences below AT (shades A1-A2 and A2-A3) and below PT (shades A2-A3). Careful adjustments should be made to the final shade of CAD-CAM ceramic restorations to reach a clinically acceptable shade match. Copyright © 2015 Elsevier Ltd. All rights reserved.

  5. Recent advances in understanding the reinforcing ability and mechanism of carbon nanotubes in ceramic matrix composites

    Science.gov (United States)

    Estili, Mehdi; Sakka, Yoshio

    2014-01-01

    reinforcing mechanism at the nanoscale responsible for unprecedented, simultaneous mechanical improvements and highlight the scalable processing method enabling the fabrication of defect-free CNT-concentered ceramics and CNT-graded composites with unprecedented properties. Finally, possible future directions will be briefly presented. PMID:27877730

  6. Relationship between Rheological Behaviour and Final Structure of Al2O3 and YSZ Foams Produced by Replica

    Directory of Open Access Journals (Sweden)

    S. Y. Gómez

    2012-01-01

    Full Text Available Using rheological parameters of ceramic suspensions, it is possible to taylor the structure of the ceramic foams produced by replica. This method consists in the impregnation of a polymeric flexible template (polyurethane foam with a ceramic suspension (slurry containing the appropriate additives, followed by burning out organic compounds and additives and sintering the ceramic structure. In this work, ceramic foams were produced by the replica method from Al2O3 and 3% Y2O3-ZrO2. Rheological parameters of the ceramic suspensions were investigated to improve the mechanical performance of final structures. Different types and quantities of raw materials were combined in order to select the formulations for ceramic foams. The parameters that have a significant influence on the process are the binder type and the amount of solids. Significant changes on the hysteresis area of the suspensions resulted in a lower density of macrodefects in the material. Likewise, when the shear rate viscosity is enhanced, the thickness of the struts increased proportionally. Lastly, when the hysteresis area magnitude and the ceramic thickness increased, the material with higher uniformity was internally densified, and the stress concentration of the internal defects was smoothed

  7. Application of exopolysaccharides to improve the performance of ceramic bodies in the unidirectional dry pressing process

    Science.gov (United States)

    Caneira, Inês; Machado-Moreira, Bernardino; Dionísio, Amélia; Godinho, Vasco; Neves, Orquídia; Dias, Diamantino; Saiz-Jimenez, Cesareo; Miller, Ana Z.

    2015-04-01

    Ceramic industry represents an important sector of economic activity in the European countries and involves complex and numerous manufacturing processes. The unidirectional dry pressing process includes milling and stirring of raw materials (mainly clay and talc minerals) in aqueous suspensions, followed by spray drying to remove excess water obtaining spray-dried powders further subjected to dry pressing process (conformation). However, spray-dried ceramic powders exhibit an important variability in their performance when subjected to the dry pressing process, particularly in the adhesion to the mold and mechanical strength, affecting the quality of the final conformed ceramic products. Therefore, several synthetic additives (deflocculants, antifoams, binders, lubricants and plasticizers) are introduced in the ceramic slips to achieve uniform and homogeneous pastes, conditioning their rheological properties. However, an important variability associated with the performance of the conformed products is still reported. Exopolysaccharides or Extracellular Polymeric Substances (EPS) are polymers excreted by living organisms, such as bacteria, fungi and algae, which may confer unique and potentially interesting properties with potential industrial uses, such as viscosity control, gelation, and flocculation. Polysaccharides, such as pullulan, gellan, carrageenan and xanthan have found a wide range of applications in food, pharmaceutical, petroleum, and in other industries. The aim of this study was the assessment of exopolysaccharides as natural additives to optimize the performance of spray-dried ceramic powders during the unidirectional dry pressing process, replacing the synthetic additives used in the ceramic production process. Six exopolysaccharides, namely pullulan, gellan, xanthan gum, κappa- and iota-carrageenan, and guar gum were tested in steatite-based spray-dried ceramic powders at different concentrations. Subsequently, these ceramic powders were

  8. Element Partitioning in Glass-Ceramic Designed for Actinides Immobilization

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    <正>Glass-ceramics were designed for immobilization of actinides. In order to immobilizing more wastes in the matrix and to develop the optimum formulation for the glass-ceramic, it is necessary to study the

  9. Interdisciplinary research concerning the nature and properties of ceramic materials

    Science.gov (United States)

    1975-01-01

    The nature and properties of ceramic materials as they relate to solid state physics and metallurgy are studied. Special attention was given to the applications of ceramics to NASA programs and national needs.

  10. Ceramic substrate including thin film multilayer surface conductor

    Science.gov (United States)

    Wolf, Joseph Ambrose; Peterson, Kenneth A.

    2017-05-09

    A ceramic substrate comprises a plurality of ceramic sheets, a plurality of inner conductive layers, a plurality of vias, and an upper conductive layer. The ceramic sheets are stacked one on top of another and include a top ceramic sheet. The inner conductive layers include electrically conductive material that forms electrically conductive features on an upper surface of each ceramic sheet excluding the top ceramic sheet. The vias are formed in each of the ceramic sheets with each via being filled with electrically conductive material. The upper conductive layer includes electrically conductive material that forms electrically conductive features on an upper surface of the top ceramic sheet. The upper conductive layer is constructed from a stack of four sublayers. A first sublayer is formed from titanium. A second sublayer is formed from copper. A third sublayer is formed from platinum. A fourth sublayer is formed from gold.

  11. Effect of acidic agents on surface roughness of dental ceramics

    Directory of Open Access Journals (Sweden)

    Boonlert Kukiattrakoon

    2011-01-01

    Conclusion: Acidic agents used in this study negatively affected the surface of ceramic materials. This should be considered when restoring the eroded tooth with ceramic restorations in patients who have a high risk of erosive conditions.

  12. Proton-conducting cerate ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Pederson, L.R.; Coffey, G.W.; Bates, J.L.; Weber, W.J. [Pacific Northwest National Lab., Richland, WA (United States)

    1996-08-01

    Single-cell solid oxide fuel cells were constructed using strontium cerate as the electrolyte and their performance tested. Like certain zirconates, hafnates, and tantalates, the cerate perovskites are among a class of solid electrolytes that conduct protons at elevated temperatures. Depending on the temperature and chemical environment, these ceramics also support electronic and oxygen ion currents. A maximum power output of {approx}100 mW per cm{sup 2} electrolyte surface area was obtained at 900{degrees}C using 4% hydrogen as the fuel and air as the oxidant. A series of rare earth/ceria/zirconia were prepared and their electrical properties characterized. Rare earth dopants included ytterbia, yttria, terbia, and europia. Ionic conductivities were highest for rare earth/ceria and rare earth zirconia compositions; a minimum in ionic conductivity for all series were found for equimolar mixtures of ceria and zirconia. Cerium oxysulfide is of interest in fossil energy applications because of its high chemical stability and refractory nature. An alternative synthesis route to preparing cerium oxysulfide powders has been developed using combustion techniques.

  13. Moisture in multilayer ceramic capacitors

    Science.gov (United States)

    Donahoe, Daniel Noel

    When both precious metal electrode and base metal electrode (BME) capacitors were subjected to autoclave (120°C/100% RH) testing, it was found that the precious metal capacitors aged according to a well known aging mechanism (less than 3% from their starting values), but the BME capacitors degraded to below the -30% criterion at 500 hours of exposure. The reasons for this new failure mechanism are complex, and there were two theories that were hypothesized. The first was that there could be oxidation or corrosion of the nickel plates. The other hypothesis was that the loss of capacitance was due to molecular changes in the barium titanate. This thesis presents the evaluation of these hypotheses and the physics of the degradation mechanism. It is concluded by proof by elimination that there are molecular changes in the barium titanate. Furthermore, the continuous reduction in capacitor size makes the newer base metal electrode capacitors more vulnerable to moisture degradation than the older generation precious metal capacitors. In addition, standard humidity life testing, such as JESD-22 THB and HAST, will likely not uncover this problem. Therefore, poor reliability due to degradation of base metal electrode multilayer ceramic capacitors may catch manufacturers and consumers by surprise.

  14. Fully-Enclosed Ceramic Micro-burners Using Fugitive Phase and Powder-based Processing

    Science.gov (United States)

    Do, Truong; Shin, Changseop; Kwon, Patrick; Yeom, Junghoon

    2016-08-01

    Ceramic-based microchemical systems (μCSs) are more suitable for operation under harsh environments such as high temperature and corrosive reactants compared to the more conventional μCS materials such as silicon and polymers. With the recent renewed interests in chemical manufacturing and process intensification, simple, inexpensive, and reliable ceramic manufacturing technologies are needed. The main objective of this paper is to introduce a new powder-based fabrication framework, which is a one-pot, cost-effective, and versatile process for ceramic μCS components. The proposed approach employs the compaction of metal-oxide sub-micron powders with a graphite fugitive phase that is burned out to create internal cavities and microchannels before full sintering. Pure alumina powder has been used without any binder phase, enabling more precise dimensional control and less structure shrinkage upon sintering. The key process steps such as powder compaction, graphite burnout during partial sintering, machining in a conventional machine tool, and final densification have been studied to characterize the process. This near-full density ceramic structure with the combustion chamber and various internal channels was fabricated to be used as a micro-burner for gas sensing applications.

  15. Unique mechanical properties of nanostructured transparent MgAl2O4 ceramics.

    Science.gov (United States)

    Zhang, Jie; Lu, Tiecheng; Chang, Xianghui; Wei, Nian; Qi, Jianqi

    2013-06-01

    Nanoindentation tests were performed on nanostructured transparent magnesium aluminate (MgAl2O4) ceramics to determine their mechanical properties. These tests were carried out on samples at different applied loads ranging from 300 to 9,000 μN. The elastic recovery for nanostructured transparent MgAl2O4 ceramics at different applied loads was derived from the force-depth data. The results reveal a remarkable enhancement in plastic deformation as the applied load increases from 300 to 9,000 μN. After the nanoindetation tests, scanning probe microscope images show no cracking in nanostructured transparent MgAl2O4 ceramics, which confirms the absence of any cracks and fractures around the indentation. Interestingly, the flow of the material along the edges of indent impressions is clearly presented, which is attributed to the dislocation introduced. High-resolution transmission electron microscopy observation indicates the presence of dislocations along the grain boundary, suggesting that the generation and interaction of dislocations play an important role in the plastic deformation of nanostructured transparent ceramics. Finally, the experimentally measured hardness and Young's modulus, as derived from the load-displacement data, are as high as 31.7 and 314 GPa, respectively.

  16. Simple Heat Treatment of Zirconia Ceramic Pre-Treated with Silane Primer to Improve Resin Bonding.

    Science.gov (United States)

    Ha, Jung-Yun; Son, Jun Sik; Kim, Kyo-Han; Kwon, Tae-Yub

    2015-01-01

    Establishing a strong resin bond to dental zirconia ceramic remains difficult. Previous studies have shown that the conventional application of silane does not work well with zirconia. This paper reports that a silane pre-treatment of dental zirconia ceramic combined with subsequent heat treatment has potential as an adhesive cementation protocol for improving zirconia-resin bonding. Among the various concentrations (0.1 to 16 vol%) of experimental γ-methacryloxypropyltrimethoxysilane (γ-MPTS) primers assessed, the 1% solution was found to be the most effective in terms of the shear bond strength of the resin cement to dental zirconia ceramic. A high shear bond strength (approx. 30 MPa) was obtained when zirconia specimens were pre-treated with this primer and then heat-treated in a furnace for 60 min at 150 degrees C. Heat treatment appeared to remove the hydrophilic constituents from the silane film formed on the zirconia ceramic surface and accelerate the condensation reactions between the silanol groups of the hydrolyzed silane molecules at the zirconia/resin interface, finally making a more desirable surface for bonding with resin. This estimation was supported by Fourier transform infrared spectroscopy of the silanes prepared in this study.

  17. Experimental Analyses for The Mechanical Behavior of Pressed All-Ceramic Molar Crowns with Anatomical Design

    Directory of Open Access Journals (Sweden)

    Porojan Liliana

    2017-01-01

    Full Text Available Ceramic restorations show considerable variation in strength and structural reliability regarding to the type of material, and design characteristics. The fracture of ceramics occurs with little or no plastic deformation, with cracks propagated in an unstable manner under applied tensile stresses. The aim of the study was to assess experimental analyses of pressed monolithic ceramic crowns with anatomical design used in the posterior areas in order to understand their mechanical behavior before following their clinical use. Experiments were conducted on a complete molar crown preparation. Experiments show different modes of fracture for the tested samples. Digital images from the fractured pieces of the crowns were used to verify the fragments in all cases final fracture occurred by splitting into two and often more parts. The graphically representation of the displacement depending on the load highlights a series of peaks that can be correlated with cracks occurred in crowns. The development of well-designed mechanical experiments could be useful to help to predict clinical survival of these new all-ceramic restorative techniques and materials. Because failure is often accompanied by complete cracking of the crowns, preliminary research should represents a compulsory goal.

  18. [Clinical application of optimal designed Upcera super transparent zirconia all-ceramic restorations].

    Science.gov (United States)

    Ding, Chen; Yu, Qing; Jing, Jian-long; Liu, Zheng-ming

    2013-10-01

    To summarize the clinical application of special designed Upcera ST zirconia all-ceramic restorations in cases with limited occlusal space. Twenty-one patients with 23-unit restorations were enrolled in this study. First, the shape of abutment teeth and diagnostic wax-up were captured and digitized by Sirona inEos system. Then, each individually shaped framework to grant a defined ST zirconia base core was created by the reduced program of inLab software. Finally, all restorations were veneered with VITA VM9 and evaluated at placement using modified U.S.Public Health Service Criteria 6 to 12 months after restoration. Patients were inquired with satisfaction questionnaire at the same time. During 6 to 12 months of follow-up visit, except for one of 23 restorations was rated as failure by fractured root, none was replaced due to framework fracture or unrestorable delamination of the ceramic veneer. The shape and colour of all restorations were satisfactory. To ensure optimum long-term clinical results of all-ceramic crown restorations, one important key is to overcome the fragmentation of dental prosthesis through modifying the shape of restoration. Based on the results of this study, the specially designed processing technology shows sufficient stability for ST zirconia all-ceramic restorations within a short term, which is deserved to be used in selected cases.

  19. Compositional Optimum Design and Experimental Investigation of Rare Earth Containing Ceramic Composite

    Institute of Scientific and Technical Information of China (English)

    Xu Chonghai; Huang Chuanzhen; Ai Xing

    2004-01-01

    Based on the Al2O3/(W,Ti) C ceramic material, optimum design of the material compositions were carried out, which includes the theoretical calculation of the critical volume fraction of the reinforcement phase, and the optimum design based on the impact resistance, thermal shock resistance and wear resistance, etc. It is found that the optimum volume fraction of (W,Ti)C is 31.2%, 32.8% and 34%, respectively, which is corresponding with the best impact resistance, thermal shock resistance and wear resistance. After comprehensive consideration, the optimum volume fraction of (W,Ti)C in Al2O3/( W, Ti)C ceramic material is finally determined to be 30%. Then, effects of the content of rare earth yttrium on the mechanical property of the Al2O3/30vol% (W,Ti)C ceramic material were investigated experimentally. It indicates that when the content of yttrium is 0.25% ~ 0.5%, both flexural strength and fracture toughness of the rare earth containing ceramic material are further improved with the increment of approximately 10% ~16%.

  20. Online Detection Approach for Rectangle Ceramic Tile Based on Sequenced Scenery Image

    Directory of Open Access Journals (Sweden)

    Yang Lei

    2013-06-01

    Full Text Available Image based ceramic tile detection is a way to labor liberation in the production process of ceramic tile. Shapes of ceramic tiles studied in this study are rectangle with different sizes. Many existed researches are based on a situation that only a piece of tile goes through special rail one time, resulting in one or less piece of tile hold in the image from CCD sensor. But in fact, multiple tiles with the same sizes run in a row simultaneously at most factories’ rails, and a 'scenery' image is obtained from CCD sensor. And the image processing method based on close-up images is not satisfied in such cases. To detect different rectangle ceramic tiles online according to a sequence of scenery images, this study provide a vector corner method to decide the rectangle tiles with known size information, and a valley detection method via key-image-frames strategy to distinguish the first row in images. Finally, our Online Approach for Rectangle Tile Detection (OARTD was embedded into a detection system and applied to a factory; testing results validated its good performance. Indeed, the use of such an automatic system, to control a tile plant for shape classifying has a good prospect.