WorldWideScience

Sample records for nonoriented electrical steel

  1. Texture Control During the Manufacturing of Nonoriented Electrical Steels

    NARCIS (Netherlands)

    Kestens, L.; Jacobs, S.

    2008-01-01

    Methods of modern quantitative texture analysis are applied in order to characterize the crystallographic texture of various non-oriented electrical steel grades in view of their relation with the magnetic properties of the steel sheet. A texture parameter is defined which quantifies the density of

  2. Novel coating technology for non-oriented electrical steels

    Energy Technology Data Exchange (ETDEWEB)

    Snell, David; Coombs, Alan

    2000-06-02

    An exciting combination of environmentally friendly UV curable coatings and print-on coating technology has been developed for application to semi-processed and fully processed non-oriented electrical steels. Properties exhibited by the coated steels, particularly punching, welding, insulation resistance and chemical resistance satisfy customer requirements. Coating and curing can be achieved in an energy efficient manner in a very short line space.

  3. Analysis of interlocking performances on non-oriented electrical steels

    Science.gov (United States)

    Liu, Li-Hsiang; Liu, Lee-Cheng

    2018-05-01

    In order to reduce energy loss in motor, applications of high-efficiency non-oriented electrical steel sheets and optimal laminating process are both important elements. The motor core loss deterioration is influenced by a number of factors, such as flux distribution, stress and strain, space harmonics, temperature, and short circuits between lamination. In conventional clamping method, steel sheets are laminated via interlocking or welding in general manner. The measured energy loss by welding was much larger than that by interlocking. Therefore, interlocking is well known and usually employed with benefit of easy conducting. The protuberance shapes affected the fastening strength. Generally, the intensity of rectangular type is stronger than the circular counterparts. However, the circular interlocking has better magnetic characteristics. To clarify the method effectiveness, interlocking performances regarding fastened strength and magnetic deterioration by lamination were investigated. The key parameters of protuberance shape and forming depth were designed. Precisely manufacturing operation was applied to avoid interlocking failure. Magnetic properties largely influenced by clamping method are crucial to minimizing the magnetic deterioration during laminating procedure. Several experiments for various processing conditions were undertaken, and the quantification results showed the rectangular interlocking had better fastened strength but worsened iron loss comparing with the circular arrangement. To acquire the comprehensive mechanical and electrical identities for electrical steel lamination, deliberate producing conditions regarding minimizing the magnetic deterioration should be adopted prudently.

  4. Recent development of non-oriented electrical steel sheet for automobile electrical devices

    International Nuclear Information System (INIS)

    Oda, Yoshihiko; Kohno, Masaaki; Honda, Atsuhito

    2008-01-01

    This paper describes non-oriented electrical steel sheet for automobile motors and reactors. Electrical steel sheets for energy efficient motors show high magnetic flux density and low iron loss. They are suitable for HEV traction motors and EPS motors. A thin-gauge electrical steel sheet and a gradient Si steel sheet show low iron loss in the high-frequency range. Therefore, the efficiency of high-frequency devices can be greatly improved. Since a 6.5% Si steel sheet possesses low iron loss and zero magnetostriction, it contributes to reduce the core loss and audible noise of high-frequency reactors

  5. 78 FR 73562 - Non-Oriented Electrical Steel From China, Germany, Japan, Korea, Sweden, and Taiwan; Determinations

    Science.gov (United States)

    2013-12-06

    ... (Preliminary)] Non-Oriented Electrical Steel From China, Germany, Japan, Korea, Sweden, and Taiwan... industry in the United States is materially injured by reason of imports from China, Germany, Japan, Korea, Sweden, and Taiwan of non-oriented electrical steel, provided for in subheadings 7225.19.00 and 7226.19...

  6. Influence of deformation process on the improvement of non-oriented electrical steel

    International Nuclear Information System (INIS)

    Fischer, O.; Schneider, J.

    2003-01-01

    World-wide there is a trend to develop higher permeability grades of non-oriented electrical steels. The paper discusses the practical relevance of these developments and describes the progress in higher permeability materials utilizing optimized hot rolling and cold rolling processes

  7. Magnetic properties and recrystallization texture of phosphorus-added non-oriented electrical steel sheets

    International Nuclear Information System (INIS)

    Tanaka, I.; Yashiki, H.

    2006-01-01

    The effect of phosphorus on magnetic properties and recrystallization texture has been investigated in non-oriented electrical steel sheets to develop low core loss and high permeability core materials. Specimens with different phosphorus contents were cold-rolled to various thicknesses, i.e. with various cold-rolling reductions, and annealed for recrystallization and grain growth. Although magnetic induction of the steel with low phosphorus content dramatically dropped with reducing thickness, i.e. with increasing in cold-rolling reduction, that of the steel with high phosphorus content only slightly decreased. The most effective way to reduce core loss was to reduce thickness of electrical steel sheets. Therefore, phosphorus-added thin gauge non-oriented electrical steel sheets have achieved low core loss and high permeability. The typical magnetic properties of phosphorus-added non-oriented electrical steel sheets 0.27mm in sheet thickness were 16.6W/kg in W 10/400 and 1.73T in B 50 . These excellent magnetic properties were due to the recrystallization texture control. {111} component in recrystallization texture was suppressed by the phosphorus segregation at initial grain boundaries. Accordingly, phosphorus would greatly contribute to the improvement of magnetic properties

  8. Effect of metallurgical factors on the bulk magnetic properties of non-oriented electrical steels

    Energy Technology Data Exchange (ETDEWEB)

    Ghosh, Pampa, E-mail: pampaghosh@gmail.com [Department of Mining and Materials Engineering, McGill University, 3610 University Street, Montreal, Que., Canada H3A 0C5 (Canada); Chromik, Richard R., E-mail: richard.chromik@mcgill.ca [Department of Mining and Materials Engineering, McGill University, 3610 University Street, Montreal, Que., Canada H3A 0C5 (Canada); Knight, Andrew M. [Department of Electrical and Computer Engineering, University of Alberta, Edmonton, Alta., Canada T6G 2V4 (Canada); Wakade, Shekhar G. [GM Powertrain, General Motors Company, 823 Joslyn Avenue, Building B, 4AJ35, Pontiac, MI 48340-2920 (United States)

    2014-04-01

    Non-oriented electrical steel (NOES) is one of the most common material used in electrical motors. Core loss and permeability are the most important properties that the motor manufacturers look for. Both these properties are structure sensitive and depend on several metallurgical factors; such as chemistry, grain size, crystallographic texture, cleanliness and stress states in non-oriented electrical steels. It has been observed in this course of the study that the grain size and Si content of NOES are the primary controlling factors to core loss, especially at higher frequencies. On the contrary, crystallographic texture plays an important role at lower frequencies. At higher frequency, core loss increases with increasing grain size and decreasing Si content of the steels. Small difference in grain size (∼50 μm) at lower frequency range has little influence on the magnetic properties but has significant adverse effect as frequency reaches high enough. - Highlights: • Magnetic properties of a set of electrical steels were measured. • Crystallographic texture, chemistry and grain size were studied for their effects on core loss and permeability. • Structure–magnetic property relationships were identified for the electrical steels.

  9. Effect of crystallographic texture on the bulk magnetic properties of non-oriented electrical steels

    Energy Technology Data Exchange (ETDEWEB)

    Ghosh, Pampa, E-mail: pampaghosh@gmail.com [Department of Mining and Materials Engineering, McGill University, 3610 University Street, Montreal, Quebec, Canada H3A 0C5 (Canada); Chromik, Richard R., E-mail: richard.chromik@mcgill.ca [Department of Mining and Materials Engineering, McGill University, 3610 University Street, Montreal, Quebec, Canada H3A 0C5 (Canada); Vashegi, Babak; Knight, Andrew M. [Department of Electrical and Computer Engineering, University of Alberta, Edmonton, Alberta, Canada T6G 2V4 (Canada)

    2014-09-01

    Quantitative physical models for non-oriented electrical steels require precise knowledge of chemical and microstructural parameters for the material, with crystallographic texture being one of the most important. Describing the structure–property relationships in these materials is made difficult in that all of the parameters have an effect on magnetic properties. In the present study, a set of non-oriented electrical steel specimens are examined, where chemistry and grain size are kept similar from sample to sample, but texture is varied. A new texture parameter called Magnetic Texture Factor is introduced which is defined as the ratio of the volume fractions of 〈100〉 direction to 〈111〉 direction along magnetization vector. It was found that this Magnetic Texture Factor was a better parameter for identifying trends of magnetic properties with crystallographic texture than the often used Texture Factor, which is described as the ratio of the volume fractions of {100} planes to {111} planes. - Highlights: • Magnetic properties of a set of electrical steels were measured. • The effect of crystallographic texture was isolated from other material parameters. • A new texture factor is introduced called the Magnetic Texture Factor.

  10. Importance of punching and workability in non-oriented electrical steel sheets

    International Nuclear Information System (INIS)

    Kurosaki, Yousuke; Mogi, Hisashi; Fujii, Hiroyasu; Kubota, Takeshi; Shiozaki, Morio

    2008-01-01

    In order to reduce energy loss in motors, the use of high-efficiency non-oriented electrical steel sheets and an optimal motor core design are important. It is also crucial to minimize the deterioration of magnetic properties during the motor core manufacturing process. Accordingly, this report evaluates the effects of cutting and clamping methods on the deterioration factors of motor cores. Magnetic properties are largely influenced by both cutting and clamping methods. While it is difficult to avoid cutting and clamping altogether, it is necessary to adopt suitable production conditions and minimize the deterioration involved

  11. 78 FR 62660 - Non-Oriented Electrical Steel From China, Germany, Japan, Korea, Sweden, and Taiwan Institution...

    Science.gov (United States)

    2013-10-22

    ... (Preliminary)] Non-Oriented Electrical Steel From China, Germany, Japan, Korea, Sweden, and Taiwan Institution...) to determine whether there is a reasonable indication that an industry in the United States is materially injured or threatened with material injury, or the establishment of an industry in the United...

  12. Effect of laser cutting on microstructure and on magnetic properties of grain non-oriented electrical steels

    Energy Technology Data Exchange (ETDEWEB)

    Belhadj, A. E-mail: ahmed@metallur.rug.ac.be; Baudouin, P.; Breaban, F.; Deffontaine, A.; Dewulf, M.; Houbaert, Y

    2003-01-01

    Non-oriented electrical steels have been cut with two different techniques, the laser cutting and the mechanical cutting. In order to investigate the effect of the first technique on magnetic properties, different cutting parameters have been tested. Despite this, the best magnetic properties have been obtained after mechanical cutting. The laser cutting causes a coercive field increase and a permeability drop. Due to thermal effect, internal stress seems to be the main process drawback. No correlation between the heat affected zone and the magnetic properties has been found00.

  13. Evolution of recrystallization microstructure and texture during rapid annealing in strip-cast non-oriented electrical steels

    Energy Technology Data Exchange (ETDEWEB)

    Fang, Feng [The State Key Laboratory of Rolling Technology and Automation, Northeastern University, Shenyang 110819 (China); Xu, Yun-Bo, E-mail: yunbo_xu@126.com [The State Key Laboratory of Rolling Technology and Automation, Northeastern University, Shenyang 110819 (China); Zhang, Yuan-Xiang; Wang, Yang; Lu, Xiang [The State Key Laboratory of Rolling Technology and Automation, Northeastern University, Shenyang 110819 (China); Misra, R.D.K [Laboratory for Excellence in Advanced Steel Research, Center for Structural and Functional Materials Research and Innovation and Department of Metallurgical and Materials Engineering, University of Texas at El Paso, 500W, University Avenue, El Paso, TX 79968 (United States); Wang, Guo-Dong [The State Key Laboratory of Rolling Technology and Automation, Northeastern University, Shenyang 110819 (China)

    2015-05-01

    Non-oriented electrical steel as-cast strip was produced by twin roll strip casting process, and subsequently cold rolled and annealed at heating rates in the range of 3–450 °C/s with the aim to elucidate the effect of heating rate on the evolution of recrystallized microstructure and texture. The average grain size was rapidly increased when the heating rate was increased from 3 to 25 °C/s, and decreased when the heating rate was greater than 25 °C/s. The average grain size did not increase linearly with heating rate, which was related to different degree of nucleation and growth rate. The recrystallization texture exhibited pronounced improvement during rapid annealing. At high heating rate, the Goss and Cube had a higher probability of nucleation of shear bands with high stored energy, while the intensity of the γ-fiber texture was significantly reduced. The highest B{sub 50} value attained was 1.803 T at a heating rate of 300 °C/s. The study indicates that rapid heating has strong effect on the recrystallization behavior in non-oriented electrical steels, which facilitates optimization of microstructure and texture, especially in the coarse-grained structure. - Highlights: • The effects of heating rate on the microstructure and texture of non-oriented steel were investigated. • The average grain size did not change monotonically with heating rate. • Recrystallization texture exhibited pronounced improvement in the as-cast strip. • Superior magnetic properties were obtained in twin-rolled strip casting process.

  14. Effect of metallurgical factors on the magnetic properties of non-oriented electrical steels under PWM excitation

    International Nuclear Information System (INIS)

    Tanaka, T.; Yashiki, H.; Takada, S.; Sasaki, T.

    1994-01-01

    Magnetic properties of non-oriented electrical steel sheets under PWM voltage excitation as well as those under sinusoidal excitation have been investigated from a metallurgical point of view. The core loss under PWM excitation is slightly larger than that under sinusoidal excitation. The induction dependence of the core loss difference between the two excitation conditions changes by changing Si content and grain size. The higher the induction, the larger the core loss difference of 0.2% Si steel with small grains. In the case of higher Si steels and 0.2% Si steel with large grain sizes, however, the core loss difference at inductions over 1.3 T decreases with increasing induction. At low induction levels the core loss difference has little relationship to the grain size. On the other hand, at high induction levels this difference decreases with increasing grain size. ((orig.))

  15. Experimental investigation into the coupling effects of magnetic field, temperature and pressure on electrical resistivity of non-oriented silicon steel sheet

    Science.gov (United States)

    Xiao, Lijun; Yu, Guodong; Zou, Jibin; Xu, Yongxiang

    2018-05-01

    In order to analyze the performance of magnetic device which operate at high temperature and high pressure, such as submersible motor, oil well transformer, the electrical resistivity of non-oriented silicon steel sheets is necessary for precise analysis. But the reports of the examination of the measuring method suitable for high temperature up to 180 °C and high pressure up to 140 MPa are few. In this paper, a measurement system based on four-probe method and Archimedes spiral shape measurement specimens is proposed. The measurement system is suitable for measuring the electrical resistivity of unconventional specimens under high temperature and high pressure and can simultaneously consider the influence of the magnetic field on the electrical resistivity. It can be seen that the electrical resistivity of the non-oriented silicon steel sheets will fluctuate instantaneously when the magnetic field perpendicular to the conductive path of the specimens is loaded or removed. The amplitude and direction of the fluctuation are not constant. Without considering the effects of fluctuations, the electrical resistivity of the non-oriented silicon steel sheets is the same when the magnetic field is loaded or removed. And the influence of temperature on the electrical resistivity of the non-oriented silicon steel sheet is still the greatest even though the temperature and the pressure are coupled together. The measurement results also show that the electrical resistivity varies linearly with temperature, so the temperature coefficient of resistivity is given in the paper.

  16. Effect of magnetic properties of non-oriented electrical steel on torque characteristics of interior-permanent-magnet synchronous motor

    Energy Technology Data Exchange (ETDEWEB)

    Fujimura, Hiroshi [Corporate Research and Development Laboratories, Sumitomo Metal Industries, Ltd., 1-8 Fuso-cho, Amagasaki 660-0891 (Japan)], E-mail: fujimura-hrs@sumitomometals.co.jp; Nitomi, Hirokatsu; Yashiki, Hiroyoshi [Corporate Research and Development Laboratories, Sumitomo Metal Industries, Ltd., 1-8 Fuso-cho, Amagasaki 660-0891 (Japan)

    2008-10-15

    The torque characteristics of interior-permanent-magnet synchronous motor (IPMSM), in which core materials were our conventional non-oriented electrical steel 35SX250 and our developed steels 35SXH, 27SXH with high permeability, were measured by a pulse wave modulation (PWM) inverter control. The torque characteristics of the motor with developed steels were superior to that of conventional steel. The advantage of developed steels was remarkable in the high-toque region. Experimental torque separation using current phase control showed that reluctance torque was strongly affected by the magnetic properties of core materials. And we did magnetic field analysis of the motors by finite element method (FEM). The flux density in the teeth of the stator core was higher in the high permeability steels than that in the conventional steel under the same current condition. The developed steels are expected to be suited to the stator material of IPMSM used as drive motors for electric vehicles and compressor motors for air conditioner.

  17. Effect of magnetic properties of non-oriented electrical steel on torque characteristics of interior-permanent-magnet synchronous motor

    International Nuclear Information System (INIS)

    Fujimura, Hiroshi; Nitomi, Hirokatsu; Yashiki, Hiroyoshi

    2008-01-01

    The torque characteristics of interior-permanent-magnet synchronous motor (IPMSM), in which core materials were our conventional non-oriented electrical steel 35SX250 and our developed steels 35SXH, 27SXH with high permeability, were measured by a pulse wave modulation (PWM) inverter control. The torque characteristics of the motor with developed steels were superior to that of conventional steel. The advantage of developed steels was remarkable in the high-toque region. Experimental torque separation using current phase control showed that reluctance torque was strongly affected by the magnetic properties of core materials. And we did magnetic field analysis of the motors by finite element method (FEM). The flux density in the teeth of the stator core was higher in the high permeability steels than that in the conventional steel under the same current condition. The developed steels are expected to be suited to the stator material of IPMSM used as drive motors for electric vehicles and compressor motors for air conditioner

  18. Through process texture evolution of new thin-gauge non-oriented electrical steels with high permeability

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Ning; Yang, Ping, E-mail: yangp@mater.ustb.edu.cn; Mao, Wei-Min

    2016-01-01

    This paper demonstrated new methods for producing high permeability thin-gauge non-oriented electrical steels with columnar-grained 3.05% Si cast slabs containing carbon and MnS precipitates, and the texture evolution was investigated. The magnetic properties of 0.2 mm final sheets were greatly improved by the optimized texture comprising {100}〈0vw〉 and strong {hk0}〈001〉 components, and the best combination of B{sub 50} and P{sub 1.5} was exhibited as 1.764 T and 2.45 W/kg respectively. The texture evolution depended on both the moderate inhibiting effect of coarse MnS precipitates and rolling methods. {100}〈0vw〉 texture could be retained from columnar grains, and strong {hk0}〈001〉 texture was obtained by two-stage rolling in distinct ways: On one hand, for the sample corresponding to low second-stage rolling reduction of 60%, based on the large grain size prior to cold rolling, the higher strain of first-stage cold rolling promoted {hk0}〈001〉 nucleation during intermediate annealing. {hk0}〈001〉 grains were further increased after moderate second-stage cold rolling and decarburization annealing, consequently leading to the final strong {100}–{110}〈001〉 texture and uniform microstructure by quantity and size priorities, and the optimum magnetic properties were achieved; on the other hand, secondary recrystallization occurred on fine-grained decarburized matrix at higher second-stage rolling strains and greatly improved the magnetic induction in RD. The level of abnormal Goss grains growth was decreased in the sample corresponding to 80% second-stage rolling reduction, and normal growth of other beneficial grains lowered the magnetic anisotropy, suggesting another potential way for non-oriented electrical steel production. In addition, the effect of carbon was discussed. - Highlights: • New thin-gauge non-oriented electrical steels with high permeability were fabricated. • The magnetic properties were improved by {100}〈0vw〉 and

  19. Effect of non-metallic precipitates and grain size on core loss of non-oriented electrical silicon steels

    Science.gov (United States)

    Wang, Jiayi; Ren, Qiang; Luo, Yan; Zhang, Lifeng

    2018-04-01

    In the current study, the number density and size of non-metallic precipitates and the size of grains on the core loss of the 50W800 non-oriented electrical silicon steel sheets were investigated. The number density and size of precipitates and grains were statistically analyzed using an automatic scanning electron microscope (ASPEX) and an optical microscope. Hypothesis models were established to reveal the physical feature for the function of grain size and precipitates on the core loss of the steel. Most precipitates in the steel were AlN particles smaller than 1 μm so that were detrimental to the core loss of the steel. These finer AlN particles distributed on the surface of the steel sheet. The relationship between the number density of precipitates (x in number/mm2 steel area) and the core loss (P1.5/50 in W/kg) was regressed as P1.5/50 = 4.150 + 0.002 x. The average grain size was approximately 25-35 μm. The relationship between the core loss and grain size (d in μm) was P1.5/50 = 3.851 + 20.001 d-1 + 60.000 d-2.

  20. Formation of {1 0 0} textured columnar grain structure in a non-oriented electrical steel by phase transformation

    Energy Technology Data Exchange (ETDEWEB)

    Xie, Li; Yang, Ping, E-mail: yangp@mater.ustb.edu.cn; Zhang, Ning; Zong, Cui; Xia, Dongsheng; Mao, Weimin

    2014-04-01

    This study confirms the effect of anisotropic strain energy on the formation of {1 0 0} textured columnar grain structure induced by temperature gradient during γ to α phase transformation in pure hydrogen atmosphere. Results indicate that high temperature gradient in pure hydrogen atmosphere induces a significant strain energy difference across grain boundaries during γ to α phase transformation, leading to the formation of {1 0 0} texture with columnar grains. Given its simplicity in processing and its ability to obtain good texture-related magnetic properties, the proposed approach is helpful to the development of new types of non-oriented electrical steel. - Highlights: • A strong {1 0 0} texture with columnar grains was obtained. • Good texture and magnetic properties are attributed to the anisotropic strain energy. • The anisotropy in elastic strain energy was induced by the temperature gradient. • The phase transformation rate affects columnar grain morphology.

  1. Influence of shear cutting parameters on the electromagnetic properties of non-oriented electrical steel sheets

    Energy Technology Data Exchange (ETDEWEB)

    Weiss, H.A., E-mail: hw@utg.de [Institute of Metal Forming and Casting, Technical University of Munich, Garching, D-85748 Germany (Germany); Leuning, N.; Steentjes, S.; Hameyer, K. [Institute of Electrical Machines, RWTH Aachen University, Aachen, D-52062 Germany (Germany); Andorfer, T.; Jenner, S.; Volk, W. [Institute of Metal Forming and Casting, Technical University of Munich, Garching, D-85748 Germany (Germany)

    2017-01-01

    Mechanical stress occurring during the manufacturing process of electrical machines detrimentally alters the magnetic properties (iron losses and magnetizability). This affects the efficiency and performance of the machine. Improvement of the manufacturing process in terms of reduced magnetic property deterioration enables the full potential of the magnetic materials to be exploited, and as a result, the performance of the machine to be improved. A high quantity of electrical machine components is needed, with shear cutting (punching, blanking) being the most efficient manufacturing technology. The cutting process leads to residual stresses inside the non-oriented electrical sheet metal, resulting in increased iron losses. This paper studies the residual stresses induced by punching with different shear cutting parameters, taking a qualitative approach using finite element analysis. In order to calibrate the finite element analysis, shear cutting experiments are performed. A single sheet tester analysis of the cut blanks allows the correlation between residual stresses, micro hardness measurements, cutting surface parameters and magnetic properties to be studied.

  2. Advantages, properties and types of coatings on non-oriented electrical steels

    Energy Technology Data Exchange (ETDEWEB)

    Lindenmo, M.; Coombs, A.; Snell, D

    2000-06-02

    Electrical steels used for motor, transformer and generator applications are usually coated with an insulation coating in order to improve the performance of the material in terms of reduced power loss, punching and welding characteristics and corrosion resistance. The advantages, properties and types of insulation coatings available at European Electrical Steels are discussed in this paper.

  3. Model for texture evolution in cold rolling of 2.4 wt.-% Si non-oriented electrical steel

    Science.gov (United States)

    Wei, X.; Hojda, S.; Dierdorf, J.; Lohmar, J.; Hirt, G.

    2017-10-01

    Iron loss and limited magnetic flux density are constraints for NGO electrical steel used in highly efficient electrical machinery cores. The most important factors that affect these properties are the final microstructure and the texture of the NGO steel. Reviewing the whole process chain, cold rolling plays an important role because the recrystallization and grain growth during the final heat treatment can be strongly affected by the stored energy and microstructure of cold rolling, and some texture characteristics can be inherited as well. Therefore, texture evolution during cold rolling of NGO steel is worth a detailed investigation. In this paper, texture evolution in cold rolling of non-oriented (NGO) electrical steel is simulated with a crystal plasticity finite element method (CPFEM) model. In previous work, a CPFEM model has been implemented for simulating the texture evolution with periodic boundary conditions and a phenomenological constitutive law. In a first step the microstructure in the core of the workpiece was investigated and mapped to a representative volume element to predict the texture evolution. In this work an improved version of the CPFEM model is described that better reflects the texture evolution in cold rolling of NGO electrical steel containing 2.4 wt.-% Si. This is achieved by applying the deformation gradient and calibrating the flow curve within the CPFEM model. Moreover, the evolution of dislocation density is calculated and visualized in this model. An in depth comparison of the numerical and experimental results reveals, that the improved CPFEM model is able to represent the important characteristics of texture evolution in the core of the workpiece during cold rolling with high precision.

  4. Texture and magnetic properties improvement of a 3% Si non-oriented electrical steel by Sb addition

    Energy Technology Data Exchange (ETDEWEB)

    Rodrigues, Marcio Ferreira, E-mail: marciof.rodrigues@aperam.com [Aperam South America, Timóteo, MG (Brazil); Cunha, Marco Antonio da; Costa Paolinelli, Sebastião da [Aperam South America, Timóteo, MG (Brazil); Cota, André Barros [Physics Department—Universidade Federal de Ouro Preto, Redemat, Ouro Preto, MG (Brazil)

    2013-04-15

    The influence of small antimony addition and thermomechanical processing on the magnetic properties of a 3% Si steel was investigated. The samples were processed in the laboratory with 930 °C hot rolling finishing temperature, three different hot band thicknesses, hot band annealing at 1030 °C, cold rolling with three different reductions to 0.35 mm thickness and final annealing at 1030 °C. The results have shown that the best combination of core loss and magnetic induction can be obtained by Sb content of 0.045% and 76% cold rolling reduction, and that Eta/Gamma ratio is higher and grain size larger at this Sb content. -- Highlights: ► The Sb addition on the magnetic properties of a 3% Si steel was investigated. ► The 0.045% Sb and cold rolling reduction of 76% results in the best magnetic properties. ► Sb and cold rolling reduction results in a optimum final grain size and texture. ► The work was performed in a 3% Si non-oriented electrical steel.

  5. Effect of deformation route and intermediate annealing on magnetic anisotropy and magnetic properties of a 1 wt% Si non-oriented electrical steel

    International Nuclear Information System (INIS)

    Sonboli, Ali; Toroghinejad, Mohammad Reza; Edris, Hossein; Szpunar, Jerzy A.

    2015-01-01

    In the present work the influence of intermediate annealing and the strain path during a two-stage cold rolling on the microstructure and texture of a 1 wt% Si non-oriented electrical steel was investigated. Different processing conditions were tasted to develop favorable texture and better understand the relation between texture and important magnetic properties. The texture parameter (TP) was defined as “theta fiber/gamma fiber” ratio. The results showed that the samples with the highest TP have the lowest magnetic anisotropy. Also average magnetocrystalline energy was calculated and it was demonstrated that the lowest energy can be correlated with the highest “theta fiber/gamma fiber” ratio. Regardless of the condition of intermediate annealing process, the uni-directional rolling produced very similar texture parameter (~2). However, the cross rolled samples have very different texture parameters upon intermediate annealing. The cross rolled samples after intermediate annealing at 650 °C have the highest texture parameter (~3). The proposed thermo-mechanical processing allow diminishing gamma fiber which is deleterious for magnetic properties of non-oriented electrical steels. - Highlights: • Texture parameter (TP) is defined as “theta fiber/gamma fiber” ratio. • Magnetic anisotropy is improved by increasing the texture parameter. • A novel process for produce non-oriented electrical steels with high TP is proposed. • This process is cross rolling accompanied by an intermediate annealing. • Cross roll stimulates theta fiber and intermediate annealing diminishes gamma fiber

  6. Through-process characterization of local anisotropy of Non-oriented electrical steel using magnetic Barkhausen noise

    Science.gov (United States)

    He, Youliang; Mehdi, Mehdi; Hilinski, Erik J.; Edrisy, Afsaneh

    2018-05-01

    Magnetic Barkhausen noise (MBN) signals were measured on a non-oriented electrical steel through all the thermomechanical processing stages, i.e. hot rolling, hot band annealing, cold rolling and final annealing. The temperature of the final annealing was varied from 600 °C to 750 °C so that the steel consisted of partially or completely recrystallized microstructures and different levels of residual stresses. The angular MBNrms (root mean square) values were compared to the texture factors in the same directions, the latter being calculated from the crystallographic texture measured by electron backscatter diffraction (EBSD). It was found that, in the cold-rolled, hot-rolled and completely recrystallized steels, the angular MBNrms followed a cosine function with respect to the angle of magnetization, while in partially recrystallized state such a relation does not exist. After cold rolling, the maximum MBNrms was observed in the rolling direction (RD) and the minimum MBNrms was in the transverse direction (TD), which was inconsistent with the magnetocrystalline anisotropy as indicated by the texture factor. After hot rolling, the maximum and minimum MBNrms values were observed in the TD and RD, respectively, exactly opposite to the cold-rolled state. If the steel was completely recrystallized, the maximum MBNrms was normally observed at a direction that was 15-30° from the minimum texture factor. If the steel was partially recrystallized, both the magnetocrystalline anisotropy of the material and the residual stress contributed to the angular MBNrms, which resulted in the deviation of the relationship from a cosine function. The relative strength of the two factors determined which factor would dominate the overall magnetic anisotropy.

  7. Texture and magnetic properties of non-oriented electrical steels processed by an unconventional cold rolling scheme

    Energy Technology Data Exchange (ETDEWEB)

    He, Youliang, E-mail: youliang.he@canada.ca [CanmetMATERIALS, Natural Resources Canada, Hamilton, ON (Canada); Hilinski, Erik J. [Formerly Research and Technology Centre, United States Steel Corporation, Munhall, PA (United States); Now Tempel Steel Co., Chicago, IL (United States)

    2016-05-01

    Two non-oriented electrical steels containing 0.9 wt% and 2.8 wt% of silicon were processed using an unconventional cold rolling scheme, i.e. the cold rolling direction (CRD) was intentionally inclined at an angle to the hot rolling direction (HRD) so that the initial texture before cold rolling and the rotation paths of crystals during cold deformation were both altered as compared to conventional cold rolling along the original HRD. The cold-rolled steel strips were then annealed, skin-pass rolled and final annealed. The texture and microstructure of the materials were characterized by X-ray diffraction (XRD), electron backscatter diffraction (EBSD) and optical microscopy, and considerable differences in average grain size and texture were observed at different inclination angles. The magnetic properties of the steel strips were measured at 400 Hz and 1.0 T/1.5 T using a specially designed Epstein frame, and apparent differences were also noticed at various angles. The magnetic quality of texture was evaluated using different texture factors/parameters and compared to the measured magnetic properties. Although apparent improvement on the magnetic quality of texture can be noted by inclining the CRD to HRD, the trend does not match the measured magnetic properties at 400 Hz, which may have been affected by other parameters in addition to crystallographic texture. - Highlights: • The cold rolling direction is inclined an angle to the hot rolling direction. • The deformation and annealing textures are both changed by the inclined rolling. • Magnetic quality of texture is improved at specific inclination angles. • Low silicon steel is more sensitive in texture change than high silicon steel. • High frequency core loss does not follow the computed magnetic quality of texture.

  8. Evaluation of stress distribution due to shearing in non-oriented electrical steel by using synchrotron radiation

    Directory of Open Access Journals (Sweden)

    Yoshiaki Zaizen

    2016-05-01

    Full Text Available The influence of the shearing process on the iron loss of non-oriented electrical steels with grain sizes of 10 μm-150 μm was investigated. The deterioration ratio of iron loss was clearly smaller in sample with small grain sizes. The droop height, reflecting the amount of plastic deformation, displayed a good relationship with the deterioration of iron loss under the effect of the material grain size. To clarify the strain distribution around the sheared edge, the elastic strain in a sheet sample with the thickness of 0.30 mm and grain size of 10 μm was evaluated by using synchrotron radiation. The width of the region of elastic strain due to shearing was two or three times of the material thickness. The results of the plastic strain distribution obtained by the measurements were then used to estimate the iron loss deterioration rate in 5 mm width sheared samples. The estimated loss deteriotation coincided with the actual measured iron loss.

  9. Evaluation of stress distribution due to shearing in non-oriented electrical steel by using synchrotron radiation

    Energy Technology Data Exchange (ETDEWEB)

    Zaizen, Yoshiaki, E-mail: y-zaizen@jfe-steel.co.jp; Omura, Takeshi; Senda, Kunihiro [Steel Research Laboratory, JFE Steel Corporation, Kawasakidori 1,Mizushima, Kurashiki,712-8511 (Japan); Fukumura, Masaru [Steel Research Laboratory, JFE Steel Corporation, Kawasaki, Kanagawa 210-0855 (Japan); Toda, Hiroaki [Steel Business Planning Dept, JFE Steel Corporation, Tokyo 100-0011 (Japan)

    2016-05-15

    The influence of the shearing process on the iron loss of non-oriented electrical steels with grain sizes of 10 μm-150 μm was investigated. The deterioration ratio of iron loss was clearly smaller in sample with small grain sizes. The droop height, reflecting the amount of plastic deformation, displayed a good relationship with the deterioration of iron loss under the effect of the material grain size. To clarify the strain distribution around the sheared edge, the elastic strain in a sheet sample with the thickness of 0.30 mm and grain size of 10 μm was evaluated by using synchrotron radiation. The width of the region of elastic strain due to shearing was two or three times of the material thickness. The results of the plastic strain distribution obtained by the measurements were then used to estimate the iron loss deterioration rate in 5 mm width sheared samples. The estimated loss deteriotation coincided with the actual measured iron loss.

  10. Influence of grain size and additions of Al and Mn on the magnetic properties of non-oriented electrical steels with 3 wt. (% Si

    Directory of Open Access Journals (Sweden)

    Rodrigo Felix de Araujo Cardoso

    2008-03-01

    Full Text Available The influence of hot-band grain size and additions of aluminum and manganese on the magnetic properties of non-oriented grain (NOG low-carbon electrical steel with about 3 wt. (% Si were investigated using optical microscopy and X ray diffraction. The addition of manganese resulted in larger grains after final annealing. Coarse grains in the hot-band and addition of Mn led to a Goss orientation component after final annealing, which resulted in an increase in the magnetic permeability.

  11. Comparison between measured and computed magnetic flux density distribution of simulated transformer core joints assembled from grain-oriented and non-oriented electrical steel

    Directory of Open Access Journals (Sweden)

    Hamid Shahrouzi

    2018-04-01

    Full Text Available The flux distribution in an overlapped linear joint constructed in the central region of an Epstein Square was studied experimentally and results compared with those obtained using a computational magnetic field solver. High permeability grain-oriented (GO and low permeability non-oriented (NO electrical steels were compared at a nominal core flux density of 1.60 T at 50 Hz. It was found that the experimental results only agreed well at flux densities at which the reluctance of different paths of the flux are similar. Also it was revealed that the flux becomes more uniform when the working point of the electrical steel is close to the knee point of the B-H curve of the steel.

  12. Effects by the microstructure after hot and cold rolling on the texture and grain size after final annealing of ferritic non-oriented FeSi electrical steel

    Science.gov (United States)

    Schneider, J.; Stöcker, A.; Franke, A.; Kawalla, R.

    2018-04-01

    The magnetic properties of fully processed non-oriented FeSi electrical steel are characterized by their magnetization behavior and specific magnetic losses. The magnetic properties are determined by the texture and microstructure. Less gamma fiber intensity and a high intensity of preferable texture components, especially cube fiber texture, are desirable to obtain an excellent magnetizing behavior. Furthermore, large grain sizes are necessary to reach low values of the specific magnetic losses. The fabrication route of the fully processed non-oriented electrical steels comprises a heavy cold rolling of the hot rolled material before final annealing. To fulfill the requirements on large grain size for low loss materials, grain growth, which appears after complete recrystallization, plays an important role. In this paper we will analyze the influence of different microstructures of the hot strip and the resulting microstructure after cold rolling on the appearance of recrystallization and grain growth after final annealing. The evolution of texture reflects the present ongoing softening processes: recovery, recrystallization and finally grain growth at the given annealing conditions. It will be shown that the image of texture at recrystallization is remarkable different from the texture at grain growth. Substantially grain growth is obtained at lower annealing temperatures for an optimum microstructure of the hot rolled material.

  13. Effects by the microstructure after hot and cold rolling on the texture and grain size after final annealing of ferritic non-oriented FeSi electrical steel

    Directory of Open Access Journals (Sweden)

    J. Schneider

    2018-04-01

    Full Text Available The magnetic properties of fully processed non-oriented FeSi electrical steel are characterized by their magnetization behavior and specific magnetic losses. The magnetic properties are determined by the texture and microstructure. Less gamma fiber intensity and a high intensity of preferable texture components, especially cube fiber texture, are desirable to obtain an excellent magnetizing behavior. Furthermore, large grain sizes are necessary to reach low values of the specific magnetic losses. The fabrication route of the fully processed non-oriented electrical steels comprises a heavy cold rolling of the hot rolled material before final annealing. To fulfill the requirements on large grain size for low loss materials, grain growth, which appears after complete recrystallization, plays an important role. In this paper we will analyze the influence of different microstructures of the hot strip and the resulting microstructure after cold rolling on the appearance of recrystallization and grain growth after final annealing. The evolution of texture reflects the present ongoing softening processes: recovery, recrystallization and finally grain growth at the given annealing conditions. It will be shown that the image of texture at recrystallization is remarkable different from the texture at grain growth. Substantially grain growth is obtained at lower annealing temperatures for an optimum microstructure of the hot rolled material.

  14. Investigation of the influence of different cutting procedures on the global and local magnetic properties of non-oriented electrical steel

    International Nuclear Information System (INIS)

    Naumoski, H.; Riedmüller, B.; Minkow, A.; Herr, U.

    2015-01-01

    The process of manufacturing iron cores for electric machines out of electrical steel sheets can strongly affect the magnetic properties of the material. In order to better understand the influence of cutting on the iron losses, a characterization of the magnetization behavior near the cutting edge is needed. The local magnetic properties of the material are modified by the cutting process which leads to an increase in the iron losses measured for 5 mm wide ring core samples by nearly 160% at low inductions. We present investigations on the effect of cutting by observation of the magnetic domain structure of 0.35 mm thick non-oriented electrical steel. By using the magneto-optical Kerr-effect on a ring samples the local magnetic properties of the material after processing are characterized in the form of domain wall displacements under an applied external ac-field. The influence of various cutting techniques on the magnetic properties was studied before and after stress relief annealing. This method allows a quantitative analysis of the influence of different cutting techniques on the micro-magnetic properties of non-oriented electrical steel for rotating machines. - Highlights: • The influence of cutting on the magnetic properties of electrical steel was studied. • The magnetic behavior at the cut edge was investigated using the Kerr-effect. • The micro-magnetic results correlate well with the integral magnetic measurements. • Stress relief annealing recovers the magnetic properties of the cut material. • The method allows quantitative determination of the extension of the affected zone

  15. Magnetic Properties and Structure of Non-Oriented Electrical Steel Sheets after Different Shape Processing

    Czech Academy of Sciences Publication Activity Database

    Bulín, Tomáš; Švábenská, Eva; Hapla, Miroslav; Ondrůšek, Č.; Schneeweiss, Oldřich

    2017-01-01

    Roč. 131, č. 4 (2017), s. 819-821 ISSN 0587-4246. [CSMAG 2016 - Czech and Slovak Conference on Magnetism /16./. Košice, 13.06.2016-17.06.2016] R&D Projects: GA TA ČR(CZ) TE02000232 Institutional support: RVO:68081723 Keywords : Magnetic properties * Silicon steel * Steel sheet Subject RIV: BM - Solid Matter Physics ; Magnetism OBOR OECD: Condensed matter physics (including formerly solid state physics, supercond.) Impact factor: 0.469, year: 2016

  16. Processing, adhesion and electrical properties of silicon steel having non-oriented grains coated with silica and alumina sol-gel

    International Nuclear Information System (INIS)

    Vasconcelos, D.C.L.; Orefice, R.L.; Vasconcelos, W.L.

    2007-01-01

    Silicon steels having non-oriented grains are usually coated with a series of inorganic or organic films to be used in electrical applications. However, the commercially available coatings have several disadvantages that include poor adhesion to the substrates, low values of electrical resistance and degradation at higher temperatures. In this work, silica and alumina sol-gel films were deposited onto silicon steel in order to evaluate the possibility of replacing the commercially available coatings by these sol-gel derived materials. Silica and alumina sol-gel coatings were prepared by dipping silicon steel samples into hydrolyzed silicon or aluminum alkoxides. Samples coated with sol-gel films were studied by scanning electron microscopy, energy dispersive spectroscopy and infrared spectroscopy. Adhesion between silicon steel and sol-gel films was measured by using several standard adhesion tests. Electrical properties were evaluated by the Franklin method. Results showed that homogeneous sol-gel films can be deposited onto silicon steel. Thicknesses of the films could be easily managed by altering the speed of deposition. The structure of the films could also be tailored by introducing additives, such as nitric acid and N,N-dimethyl formamide. Adhesion tests revealed a high level of adhesion between coatings and metal. The Franklin test showed that sol-gel films can produce coated samples with electrical resistances suitable for electrical applications. Electrical properties of the coated samples could also be manipulated by altering the structure of the sol-gel films or by changing the thickness of them

  17. Effect of skin pass rolling reduction rate on the texture evolution of a non-oriented electrical steel after inclined cold rolling

    Energy Technology Data Exchange (ETDEWEB)

    Mehdi, Mehdi [CanmetMATERIALS, Natural Resources Canada, Hamilton, ON L8P 0A5 (Canada); Department of Mechanical, Automotive, and Materials Engineering, University of Windsor, Windsor, ON N9B 3P4 (Canada); He, Youliang, E-mail: youliang.he@canada.ca [CanmetMATERIALS, Natural Resources Canada, Hamilton, ON L8P 0A5 (Canada); Hilinski, Erik J. [Tempel Steel Co., Chicago, IL 60640-1020 (United States); Edrisy, Afsaneh [Department of Mechanical, Automotive, and Materials Engineering, University of Windsor, Windsor, ON N9B 3P4 (Canada)

    2017-05-01

    In order to promote the magnetically favourable <001>//ND texture (θ-fibre) and minimize the unfavourable <111>//ND fibre (γ-fibre) in non-oriented electrical steel, an unconventional cold rolling scheme was employed in this study, in which the cold rolling was carried out at an angle (i.e. 30°, 45°, 60°, and 90°) to the hot rolling direction (HRD). After annealing, two steel sheets (i.e. those after cold rolling at 60° and 45° to the HRD) were found to have considerably different textures from other sheets, i.e. showing the strongest and the weakest θ-fibre textures, respectively. These two sheets were then subjected to skin pass rolling to various reduction rates from 5–20% to investigate the effect of rolling reduction on the evolution of texture. It was found that during skin pass rolling, the cube texture ({001}<100>) was gradually weakened and the rotated cube orientation ({001}<110>) was strengthened. With the increase of the reduction rate, the {112}<110> orientation on the α-fibre became a major component. Upon final annealing, the cube texture was slightly restored, but the volume fraction was considerably lower than that before skin pass rolling. - Highlights: • Inclined cold rolling optimizes the textures of non-oriented electrical steels. • A 60° angle to the hot rolling direction results in the largest improvement of the favorable texture. • Skin pass rolling weakens the cube texture and promotes the {112}<110> texture. • Final annealing restores some of the cube texture and strengthens the rotated cube texture. • Low Taylor factor of the cube orientation leads to its easy deformation in skin pass rolling.

  18. Fabrication of high permeability non-oriented electrical steels by increasing 〈0 0 1〉 recrystallization texture using compacted strip casting processes

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Hai-Tao, E-mail: liuht@ral.neu.edu.cn [State Key Laboratory of Rolling and Automation, Northeastern University, PO Box 105, Shenyang 110819 (China); Institute of Research of Iron and Steel, Shasteel, Zhangjiagang 215625, Jiangsu (China); Schneider, J. [Institut für Metallformung, Technische Universität Bergakademie Freiberg, Bernhard-von-Cotta-Str. 4, D-09596 Freiberg (Germany); Li, Hua-Long [Institute of Research of Iron and Steel, Shasteel, Zhangjiagang 215625, Jiangsu (China); Sun, Yu; Gao, Fei; Lu, Hui-Hu; Song, Hong-Yu [State Key Laboratory of Rolling and Automation, Northeastern University, PO Box 105, Shenyang 110819 (China); Li, Lei; Geng, Dian-Qiao [Key Laboratory of Electromagnetic Processing of Materials, Ministry of Education, Northeastern University, Shenyang 110819 (China); Liu, Zhen-Yu; Wang, Guo-Dong [State Key Laboratory of Rolling and Automation, Northeastern University, PO Box 105, Shenyang 110819 (China)

    2015-01-15

    In this paper we will report on the application of the twin-roll casting technique to get a 2 mm thick material of Fe-3.2%Si alloy, which was finally hot rolled, cold rolled and annealed. After a mild hot rolling to a thickness of 1 mm and a mild cold rolling to a thickness of 0.35 mm, we obtained a high intensity of λ-fiber (〈0 0 1〉|| ND) and η-fiber (〈0 0 1〉|| RD) texture concentrated on cube ({0 0 1}〈0 1 0〉) component and a diminishing intensity of the γ-fiber (〈1 1 1〉|| ND) texture, and a large average grain size in the final processed material. The experimental results for the evolution of the microstructure and texture along the used processing routes were described within the paper in detail. The formation mechanism for the desired recrystallization textures were explained in terms of oriented nucleation, micro-growth selection, accumulated deformation stored energy, geometric softening and orientation pinning. It will be demonstrated that this new processing route using the compact strip casting offers the possibility to fabricate high permeability non-oriented electrical steels without additional fabrication steps like hot band annealing or two step cold rolling with intermediate annealing as in the case of conventional processing route. - Highlights: • High permeability non-oriented electrical steel was fabricated by strip casting processes. • Hot band annealing or two step cold rolling with intermediate annealing was eliminated. • Prevailing of 〈0 0 1〉|| ND and 〈0 0 1〉|| RD textures over diminishing 〈1 1 1〉|| ND texture was realized. • Evolution of microstructure and texture along the used processing routes were described.

  19. Microstructure, texture and magnetic properties of strip-cast 1.3% Si non-oriented electrical steels

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Yuanxiang, E-mail: yunboxu@126.com [State Key Laboratory of Rolling Technology and Automation, Northeastern University, Shenyang (China); Xu Yunbo; Liu Haitao; Li Chenggang; Cao Guangming; Liu Zhenyu; Wang Guodong [State Key Laboratory of Rolling Technology and Automation, Northeastern University, Shenyang (China)

    2012-10-15

    In this work, the evolution of microstructure, texture and magnetic properties of non-oriented 1.3% silicon steel processed using the twin-roll strip casting was investigated, especially under different solidification structures. A number of microstructures about the as-cast strips show that the initial solidification structure of casting a strip can be controlled by the melt superheats. The microstructures with the average grain size of {approx}100-400 {mu}m can be obtained in strips when the melt superheats are from 20 to 60 Degree-Sign C. A nearly random, diffuse, homogeneous texture under a low melt superheat, but comparatively developed {l_brace}100{r_brace} oriented grains are formed under a high melt superheat through the cast strip thickness. The relatively low core loss and high magnetic induction can be obtained in the cold rolled and annealed sheets when increasing the initial grain size of cast-strip. The textures in annealed sheets with coarse initial grain size are characterized by the relatively strong Goss component and {l_brace}001{r_brace} fiber but weak {gamma}-fiber component, which lead to the high permeability. - Highlights: Black-Right-Pointing-Pointer The superheat has an evident effect on the grain size and orientation of strip. Black-Right-Pointing-Pointer Developed Cube and Goss textures were formed in the annealed sheet. Black-Right-Pointing-Pointer High magnetic properties were obtained in the twin-rolled strip casting process.

  20. Effect of texture and grain size on magnetic flux density and core loss in non-oriented electrical steel containing 3.15% Si

    Energy Technology Data Exchange (ETDEWEB)

    Lee, K.M.; Park, S.Y. [Department of Materials Science and Engineering, Korea University, 5-1, Anam-dong, Sungbuk-Gu, Seoul 136-701 (Korea, Republic of); Huh, M.Y., E-mail: myhuh@korea.ac.kr [Department of Materials Science and Engineering, Korea University, 5-1, Anam-dong, Sungbuk-Gu, Seoul 136-701 (Korea, Republic of); Kim, J.S. [Electrical Steel Sheet Research Group, Technical Research Laboratories, POSCO, Goedong-dong, Pohang (Korea, Republic of); Engler, O. [Hydro Aluminium Rolled Products GmbH, R and D Center Bonn, P.O. Box 2468, D-53014 Bonn (Germany)

    2014-03-15

    In an attempt to differentiate the impact of grain size and crystallographic texture on magnetic properties of non-oriented (NO) electrical steel sheets, samples with different grain sizes and textures were produced and analyzed regarding magnetic flux density B and core loss W. The textures of the NO electrical steel samples could be precisely quantified with the help of elliptical Gaussian distributions. In samples with identical textures, small grain sizes resulted in about 15% higher core loss W than larger grains, whereas grain size only moderately affected the magnetic flux density B. In samples having nearly the same grain size, a correlation of the magneto-crystalline anisotropic properties of B and W with texture was obtained via the anisotropy parameter A(h{sup →}). With increasing A(h{sup →}) a linear decrease of B and a linear increase of W were observed. - Highlights: • We produced electrical steel sheets having different grain size and texture. • Magnetic flux density B and core loss W were varied with grain size and texture. • Correlation of B and W with texture was established via anisotropy parameter A(h{sup →}). • With increasing A(h{sup →}) a linear decrease of B and a linear increase of W were observed. • Grain size mainly affected W with only minor impact on B.

  1. Reduction of core loss in non-oriented (NO) electrical steel by electroless-plated magnetic coating

    International Nuclear Information System (INIS)

    Chivavibul, Pornthep; Enoki, Manabu; Konda, Shigeru; Inada, Yasushi; Tomizawa, Tamotsu; Toda, Akira

    2011-01-01

    An important issue in development of electrical steels for core-laminated products is to reduce core loss to improve energy conversion efficiency. This is usually obtained by tailoring the composition, microstructure, and texture of electrical steels themselves. A new technique to reduce core loss in electrical steel has been investigated. This technique involves electroless plating of magnetic thin coating onto the surface of electrical steel. The material system was electroless Ni-Co-P coatings with different thicknesses (1, 5, and 10 μm) deposited onto the surface of commercially available Fe-3% Si electrical steel. Characterization of deposited Ni-Co-P coating was carried out using X-ray diffraction (XRD), scanning electron microscope (SEM), and energy dispersive X-ray (EDX) spectrometer. The deposited Ni-Co-P coatings were amorphous and composed of 56-59% Ni, 32-35% Co, and 8-10% P by mass. The effect of coatings on core loss of the electrical steel was determined using single sheet test. A core loss reduction of 4% maximum was achieved with the Ni-Co-P coating of 1 μm thickness at 400 Hz and 0.3 T. - Research Highlights: → New approach to reduce core loss of electrical steel by magnetic coating. → Ni-Co-P coating influences core loss of NO electrical steel. → Core loss increases in RD direction but reduces in TD direction.

  2. Effect of hot band grain size on development of textures and magnetic properties in 2.0% Si non-oriented electrical steel sheet

    Energy Technology Data Exchange (ETDEWEB)

    Lee, K.M. [Department of Materials Science and Engineering, Korea University, 5-1, Anam-dong, Sungbuk-Gu, Seoul 136-701 (Korea, Republic of); Huh, M.Y., E-mail: myhuh@korea.ac.kr [Department of Materials Science and Engineering, Korea University, 5-1, Anam-dong, Sungbuk-Gu, Seoul 136-701 (Korea, Republic of); Lee, H.J.; Park, J.T.; Kim, J.S. [Electrical Steel Sheet Research Group, Technical Research Laboratories, POSCO, Goedong-dong, Pohang (Korea, Republic of); Shin, E.J. [Korea Atomic Energy Research Institute, Neutron Science Division, Daejeon 305-353 (Korea, Republic of); Engler, O. [Hydro Aluminium Rolled Products GmbH, Research and Development Bonn, P.O. Box 2468, D-53014 Bonn (Germany)

    2015-12-15

    The effect of hot band grain size on the development of crystallographic texture and magnetic properties in non-oriented electrical steel sheet was studied. After cold rolling the samples with different initial grain sizes displayed different microstructures and micro-textures but nearly identical macro-textures. The homogeneous recrystallized microstructure and micro-texture in the sample having small grains caused normal continuous grain growth. The quite irregular microstructure and micro-texture in the recrystallized sample with large initial grain size provided a preferential growth of grains in 〈001〉//ND and 〈113〉//ND which were beneficial for developing superior magnetic properties. - Highlights: • We produced hot bands of electrical steel with different grain size but same texture. • Hot band grain size strongly affected cold rolling and subsequent annealing textures. • Homogeneous recrystallized microstructure caused normal continuous grain growth. • Irregular recrystallized microstructure led to selective growth of <001>//ND grains. • Hot band with large grains was beneficial for superior magnetic properties.

  3. Impact of the interaction of material production and mechanical processing on the magnetic properties of non-oriented electrical steel

    Science.gov (United States)

    Leuning, Nora; Steentjes, Simon; Stöcker, Anett; Kawalla, Rudolf; Wei, Xuefei; Dierdorf, Jens; Hirt, Gerhard; Roggenbuck, Stefan; Korte-Kerzel, Sandra; Weiss, Hannes A.; Volk, Wolfram; Hameyer, Kay

    2018-04-01

    Thin laminations of non-grain oriented (NO) electrical steels form the magnetic core of rotating electrical machines. The magnetic properties of these laminations are therefore key elements for the efficiency of electric drives and need to be fully utilized. Ideally, high magnetization and low losses are realized over the entire polarization and frequency spectrum at reasonable production and processing costs. However, such an ideal material does not exist and thus, achievable magnetic properties need to be deduced from the respective application requirements. Parameters of the electrical steel such as lamination thickness, microstructure and texture affect the magnetic properties as well as their polarization and frequency dependence. These structural features represent possibilities to actively alter the magnetic properties, e.g., magnetization curve, magnetic loss or frequency dependence. This paper studies the influence of production and processing on the resulting magnetic properties of a 2.4 wt% Si electrical steel. Aim is to close the gap between production influence on the material properties and its resulting effect on the magnetization curves and losses at different frequencies with a strong focus on occurring interdependencies between production and mechanical processing. The material production is realized on an experimental processing route that comprises the steps of hot rolling, cold rolling, annealing and punching.

  4. Impact of the interaction of material production and mechanical processing on the magnetic properties of non-oriented electrical steel

    Directory of Open Access Journals (Sweden)

    Nora Leuning

    2018-04-01

    Full Text Available Thin laminations of non-grain oriented (NO electrical steels form the magnetic core of rotating electrical machines. The magnetic properties of these laminations are therefore key elements for the efficiency of electric drives and need to be fully utilized. Ideally, high magnetization and low losses are realized over the entire polarization and frequency spectrum at reasonable production and processing costs. However, such an ideal material does not exist and thus, achievable magnetic properties need to be deduced from the respective application requirements. Parameters of the electrical steel such as lamination thickness, microstructure and texture affect the magnetic properties as well as their polarization and frequency dependence. These structural features represent possibilities to actively alter the magnetic properties, e.g., magnetization curve, magnetic loss or frequency dependence. This paper studies the influence of production and processing on the resulting magnetic properties of a 2.4 wt% Si electrical steel. Aim is to close the gap between production influence on the material properties and its resulting effect on the magnetization curves and losses at different frequencies with a strong focus on occurring interdependencies between production and mechanical processing. The material production is realized on an experimental processing route that comprises the steps of hot rolling, cold rolling, annealing and punching.

  5. Microstructure and texture evolution in a non-oriented electrical steel during γ→α transformation under various atmosphere conditions

    International Nuclear Information System (INIS)

    Xie, Li; Yang, Ping; Xia, Dongsheng; Mao, Weimin

    2015-01-01

    The microstructure and texture evolution of Fe–0.50%Mn non-oriented electrical steel during austenite (γ) to ferrite (α) transformation was studied following various processing conditions. The experimental results demonstrate that the γ→α transformation interface moves from the surface of sheets towards the inner part along the normal direction (ND) under a high temperature gradient in pure hydrogen atmosphere, hereafter calling the process as “directional” phase transformation. Driven by the anisotropic strain energy, the strong {100} textured columnar grains are obtained during the “directional” phase transformation in pure hydrogen atmosphere with a high flow rate. However, driven by the anisotropies of both strain energy and surface energy, the fine {100} and {110} textured columnar grains are developed in pure hydrogen atmosphere with a relatively low flow rate. By contrast, the transformation process is “global” when specimens are annealed in pure nitrogen atmosphere. As a consequence, a {111} texture with equiaxed grains is obtained. In addition, the effect of manganese (Mn) upon the surface oxidation behavior is investigated. - Highlights: • The various atmosphere conditions lead to the microstructure and texture evolution. • The γ→α transformation is “directional” in hydrogen and “global” in nitrogen. • {100} textured columnar grains are obtained at the high flow rate of hydrogen. • {100} and {110} textured columnar grains are obtained at a low flow rate of hydrogen. • A γ-fiber texture with equiaxed grains is obtained in “global” γ→α transformation

  6. Microstructure, texture evolution and magnetic properties of strip-casting non-oriented 6.5 wt.% Si electrical steel doped with cerium

    Energy Technology Data Exchange (ETDEWEB)

    Li, Hao-Ze, E-mail: lhzqq83@163.com; Liu, Hai-Tao; Liu, Zhen-Yu, E-mail: zyliu@mail.neu.edu.cn; Wang, Guo-Dong

    2015-05-15

    A 0.3 mm thick non-oriented 6.5 wt.% Si electrical steel sheet doped with cerium is produced by twin-roll strip casting, hot rolling, warm rolling and annealing. A detailed study of the cerium precipitates in the as-cast strip, microstructure and texture evolution at different processing stages is carried out by electron probe micro-analysis, optical microscopy, X-ray diffraction and electron backscattered diffraction analysis. Grain interior distributing precipitates identified as Ce-oxides, Ce-oxysulfides and Ce-phosphides, and boundary distributing Ce-oxides and Ce-phosphides are observed in the as-cast strip. The initial as-cast strip is characterized by a much finer solidification microstructure and dominated by obvious < 001 >//ND texture through the strip thickness. After hot and warm rolling, inhomogeneous microstructure containing large amounts of in-grain shear bands is characterized by mixed < 110 >//RD and < 111 >//ND textures. The texture of the annealed sheet with a relatively large average grain size is far more optimized by the domination of the beneficial cube, rotated cube, (001)< 120 > to (001)< 130 > and Goss texture components, and the elimination of the detrimental γ-fiber texture, leading to a superior magnetic induction and improved iron loss. - Highlights: • An Fe–6.5 wt.% Si as-cast strip doped with cerium was produced. • A thin warm rolled sheet with limited edge cracks was obtained. • Microstructure and texture evolution at each stage were investigated. • Strong λ-fiber and Goss recrystallization textures were formed. • The magnetic properties of the annealed sheet were significantly improved.

  7. Effects of rolling temperature on microstructure, texture, formability and magnetic properties in strip casting Fe-6.5 wt% Si non-oriented electrical steel

    International Nuclear Information System (INIS)

    Liu, Hai-Tao; Li, Hao-Ze; Li, Hua-Long; Gao, Fei; Liu, Guo-Huai; Luo, Zhong-Han; Zhang, Feng-Quan; Chen, Sheng-Lin; Cao, Guang-Ming; Liu, Zhen-Yu; Wang, Guo-Dong

    2015-01-01

    Fe-6.5 wt% Si non-oriented electrical steel sheets with a thickness of 0.50 mm were produced by using a new processing route: strip casting followed by hot rolling, intermediate temperature (150–850 °C) rolling and final annealing. The present study focused on exploring the effects of rolling temperature varying from 150 to 850 °C on the microstructure and texture evolution, the formability and final magnetic properties. The microstructure and texture evolution at the various processing steps were investigated in detail by using OM, XRD, EBSD and TEM. It was found that the formability during rolling, the microstructure and texture before and after annealing and final magnetic properties highly depended on rolling temperature. The formability during rolling was gradually improved with increasing rolling temperature due to the slipping of dislocation. In particular, the rolling temperature dominated the formation of in-grain shear bands in the rolled microstructure, which played an important role in the development of final recrystallization microstructure and texture. In the case of lower temperature (150–450 °C) rolling, an inhomogeneous microstructure with a large amount of in-grain shear bands was formed in the rolled sheets, which finally resulted in a fine and inhomogeneous annealing microstructure dominated by mild λ-fiber texture composed of cube and {001}〈210〉 components and α*-fiber texture concentrated on {115}〈5–10 1〉 component. By contrast, in the case of higher temperature (650–850 °C) rolling, a relatively homogeneous microstructure without in-grain shear bands was formed instead in the rolled sheets, which finally led to a coarse and relatively homogeneous annealing microstructure characterized by strong α-fiber and γ-fiber texture. Accordingly, on the whole, both the magnetic induction (B 8 and B 50 ) and iron loss (P 15/50 and P 10/400 ) decreased with raising rolling temperature. - Highlights: • Fe−6.5 wt% Si sheet was

  8. Effects of rolling temperature on microstructure, texture, formability and magnetic properties in strip casting Fe-6.5 wt% Si non-oriented electrical steel

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Hai-Tao, E-mail: liuht@ral.neu.edu.cn [State Key Laboratory of Rolling and Automation, Northeastern University, P.O. Box 105, Shenyang 110819 (China); Institute of Research of Iron and Steel, Shasteel, Zhangjiagang 215625, Jiangsu (China); Li, Hao-Ze [State Key Laboratory of Rolling and Automation, Northeastern University, P.O. Box 105, Shenyang 110819 (China); Li, Hua-Long [Institute of Research of Iron and Steel, Shasteel, Zhangjiagang 215625, Jiangsu (China); Gao, Fei; Liu, Guo-Huai [State Key Laboratory of Rolling and Automation, Northeastern University, P.O. Box 105, Shenyang 110819 (China); Luo, Zhong-Han; Zhang, Feng-Quan; Chen, Sheng-Lin [National Engineering Research Center for Silicon Steel, Wuhan Iron & Steel (Group) Corp, Wuhan 430083 (China); Cao, Guang-Ming; Liu, Zhen-Yu; Wang, Guo-Dong [State Key Laboratory of Rolling and Automation, Northeastern University, P.O. Box 105, Shenyang 110819 (China)

    2015-10-01

    Fe-6.5 wt% Si non-oriented electrical steel sheets with a thickness of 0.50 mm were produced by using a new processing route: strip casting followed by hot rolling, intermediate temperature (150–850 °C) rolling and final annealing. The present study focused on exploring the effects of rolling temperature varying from 150 to 850 °C on the microstructure and texture evolution, the formability and final magnetic properties. The microstructure and texture evolution at the various processing steps were investigated in detail by using OM, XRD, EBSD and TEM. It was found that the formability during rolling, the microstructure and texture before and after annealing and final magnetic properties highly depended on rolling temperature. The formability during rolling was gradually improved with increasing rolling temperature due to the slipping of dislocation. In particular, the rolling temperature dominated the formation of in-grain shear bands in the rolled microstructure, which played an important role in the development of final recrystallization microstructure and texture. In the case of lower temperature (150–450 °C) rolling, an inhomogeneous microstructure with a large amount of in-grain shear bands was formed in the rolled sheets, which finally resulted in a fine and inhomogeneous annealing microstructure dominated by mild λ-fiber texture composed of cube and {001}〈210〉 components and α*-fiber texture concentrated on {115}〈5–10 1〉 component. By contrast, in the case of higher temperature (650–850 °C) rolling, a relatively homogeneous microstructure without in-grain shear bands was formed instead in the rolled sheets, which finally led to a coarse and relatively homogeneous annealing microstructure characterized by strong α-fiber and γ-fiber texture. Accordingly, on the whole, both the magnetic induction (B{sub 8} and B{sub 50}) and iron loss (P{sub 15/50} and P{sub 10/400}) decreased with raising rolling temperature. - Highlights: • Fe−6

  9. Effects of hot rolled microstructure after twin-roll casting on microstructure, texture and magnetic properties of low silicon non-oriented electrical steel

    International Nuclear Information System (INIS)

    Liu, Hai-Tao; Wang, Yin-Ping; An, Ling-Zi; Wang, Zhao-Jie; Hou, Dao-Yuan; Chen, Jun-Mou; Wang, Guo-Dong

    2016-01-01

    In this work, a 0.71 wt%Si+0.44 wt%Al as-cast strip was produced by novel twin-roll casting. Some as-cast samples were respectively reheated and hot rolled at different temperatures in order to obtain different microstructure prior to cold rolling and annealing. The effects of the hot rolled microstructure on microstructure, texture evolution and magnetic properties were investigated in detail. A coarse deformed microstructure with λ-fiber texture was formed after hot rolling at 850–1050 °C, finally leading to an inhomogeneous recrystallization microstructure with strong λ-fiber, Goss and extremely weak γ-fiber texture. By contrast, a fine transformed microstructure was formed after hot rolling at 1150–1250 °C, finally leading to a fine and homogeneous recrystallization microstructure with stronger α-fiber, γ-fiber and much weaker λ-fiber texture. It should be noted that both the magnetic induction and core loss non-monotonically decreased or increased according to the hot rolling temperature. The unfavorable α-fiber and γ-fiber textures in the annealed sheets were much weaker than those of the conventional products regardless of the hot rolling temperature, thus contributing to a much higher magnetic induction. However, the average grain size in the annealed sheets was much lower than those of the conventional products regardless of the hot rolling temperature, thus leading to a higher core loss except the case of 1050 °C. Hence, it is underscored that better integrated magnetic properties than those of the conventional products can be obtained by optimizing the hot rolled microstructure to produce final desirable recrystallization microstructure and texture. - Highlights: • Non-oriented silicon steel was fabricated using twin-roll casting route. • Microstructure and texture evolution were clarified. • Effects of the hot rolled microstructure were investigated in detail. • Formation mechanism of the recrystallization texture was explored.

  10. Effects of hot rolled microstructure after twin-roll casting on microstructure, texture and magnetic properties of low silicon non-oriented electrical steel

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Hai-Tao, E-mail: liuht@ral.neu.edu.cn; Wang, Yin-Ping; An, Ling-Zi; Wang, Zhao-Jie; Hou, Dao-Yuan; Chen, Jun-Mou; Wang, Guo-Dong

    2016-12-15

    In this work, a 0.71 wt%Si+0.44 wt%Al as-cast strip was produced by novel twin-roll casting. Some as-cast samples were respectively reheated and hot rolled at different temperatures in order to obtain different microstructure prior to cold rolling and annealing. The effects of the hot rolled microstructure on microstructure, texture evolution and magnetic properties were investigated in detail. A coarse deformed microstructure with λ-fiber texture was formed after hot rolling at 850–1050 °C, finally leading to an inhomogeneous recrystallization microstructure with strong λ-fiber, Goss and extremely weak γ-fiber texture. By contrast, a fine transformed microstructure was formed after hot rolling at 1150–1250 °C, finally leading to a fine and homogeneous recrystallization microstructure with stronger α-fiber, γ-fiber and much weaker λ-fiber texture. It should be noted that both the magnetic induction and core loss non-monotonically decreased or increased according to the hot rolling temperature. The unfavorable α-fiber and γ-fiber textures in the annealed sheets were much weaker than those of the conventional products regardless of the hot rolling temperature, thus contributing to a much higher magnetic induction. However, the average grain size in the annealed sheets was much lower than those of the conventional products regardless of the hot rolling temperature, thus leading to a higher core loss except the case of 1050 °C. Hence, it is underscored that better integrated magnetic properties than those of the conventional products can be obtained by optimizing the hot rolled microstructure to produce final desirable recrystallization microstructure and texture. - Highlights: • Non-oriented silicon steel was fabricated using twin-roll casting route. • Microstructure and texture evolution were clarified. • Effects of the hot rolled microstructure were investigated in detail. • Formation mechanism of the recrystallization texture was explored.

  11. Magnetic loss and B(H) behaviour of non-oriented electrical sheets under a trapezoidal exciting field

    Science.gov (United States)

    Kedous-Lebouc, A.; Errard, S.; Cornut, B.; Brissonneau, P.

    1994-05-01

    The excess loss and hysteresis response of electrical steel are measured and discussed in the case of trapezoidal field excitation similar to the current provided by a current commutation supply of a self-synchronous rotating machine. Three industrial non-oriented SiFe samples of different magnetic grades and thicknesses are tested using an automatic Epstein frame equipment. The losses and the unusual observed B( H) loops are analysed in terms of the rate of change of the field, the diffusion of the induction inside the sheet and by the calculation of the theoretical hysteresis cycles due to the eddy currents.

  12. Influence of initial annealing on structure evolution and magnetic properties of 3.4% Si non-oriented steel during final annealing

    Energy Technology Data Exchange (ETDEWEB)

    Simões Mendanha Pedrosa, Josiane [Department of Physics, Federal University of Ouro Preto, Ouro Preto MG-3540000 (Brazil); Costa Paolinelli, Sebastião da [Research Department Aperam South America, Praça Primeiro de Maio, 9, Timóteo MG-35180018 (Brazil); Barros Cota, André, E-mail: abcota@ufop.br [Department of Physics, Federal University of Ouro Preto, Ouro Preto MG-3540000 (Brazil)

    2015-11-01

    The effect of the initial annealing on structure evolution and magnetic properties during the final annealing of a 3.4% Si non-oriented grain steel was evaluated. Half of the samples were submitted to initial annealing at 1030 °C before cold rolling and all samples were subjected to final annealing process at temperatures from 540 °C to 1100 °C. The magnetic induction and core loss in the final samples, the microstructure by optical microscopy and the crystallographic texture by X-ray diffraction and EBSD were evaluated. The results show that the samples without initial annealing presented better magnetic properties than the samples with initial annealing, due to the higher ratio between Eta fiber and Gamma fiber volume fractions (Eta/Gamma ratio) in their structure after final annealing. - Highlights: • Texture and magnetic properties of 3.4% Si non-oriented electrical steel were measured. • Without initial annealing, better texture and magnetic properties were obtained. • Good texture and magnetic properties are obtained with Steckel hot band structure.

  13. Formation mechanism and control of MgO·Al2O3 inclusions in non-oriented silicon steel

    Science.gov (United States)

    Sun, Yan-hui; Zeng, Ya-nan; Xu, Rui; Cai, Kai-ke

    2014-11-01

    On the basis of the practical production of non-oriented silicon steel, the formation of MgO·Al2O3 inclusions was analyzed in the process of "basic oxygen furnace (BOF) → RH → compact strip production (CSP)". The thermodynamic and kinetic conditions of the formation of MgO·Al2O3 inclusions were discussed, and the behavior of slag entrapment in molten steel during RH refining was simulated by computational fluid dynamics (CFD) software. The results showed that the MgO/Al2O3 mass ratio was in the range from 0.005 to 0.017 and that MgO·Al2O3 inclusions were not observed before the RH refining process. In contrast, the MgO/Al2O3 mass ratio was in the range from 0.30 to 0.50, and the percentage of MgO·Al2O3 spinel inclusions reached 58.4% of the total inclusions after the RH refining process. The compositions of the slag were similar to those of the inclusions; furthermore, the critical velocity of slag entrapment was calculated to be 0.45 m·s-1 at an argon flow rate of 698 L·min-1, as simulated using CFD software. When the test steel was in equilibrium with the slag, [Mg] was 0.00024wt%-0.00028wt% and [Al]s was 0.31wt%-0.37wt%; these concentrations were theoretically calculated to fall within the MgO·Al2O3 formation zone, thereby leading to the formation of MgO·Al2O3 inclusions in the steel. Thus, the formation of MgO·Al2O3 inclusions would be inhibited by reducing the quantity of slag entrapment, controlling the roughing slag during casting, and controlling the composition of the slag and the MgO content in the ladle refractory.

  14. The influence of punching process on residual stress and magnetic domain structure of non-oriented silicon steel

    International Nuclear Information System (INIS)

    Cao, Hongzhi; Hao, Linpo; Yi, Jingwen; Zhang, Xianglin; Luo, Zhonghan; Chen, Shenglin; Li, Rongfeng

    2016-01-01

    The main purpose of this paper is to investigate the influence of punching process on residual stress and magnetic domain structure. The residual stress in non-oriented silicon steel after punching process was measured by nanoindentation. The maximum depth was kept constant as 300 nm during nanoindentation. The material around indentation region exhibited no significant pile-up deformation. The calculation of residual stress was based on the Suresh theoretical model. Our experimental results show that residual compressive stress was generated around the sheared edge after punching. The width of residual stress affected zone by punching was around 0.4–0.5 mm. After annealing treatment, the residual stress was significantly decreased. Magnetic domain structure was observed according to the Bitter method. The un-annealed sample exhibited complicated domain patterns, and the widths of the magnetic domains varied between 3 µm and 8 µm. Most of the domain patterns of the annealed sample were 180°-domains and 90°-domains, and the widths of the domains decreased to 1–3 µm. - Highlights: • The residual stress distribution on sheared edge was measured. • The residual compressive stress was generated around the sheared edge. • The width of residual stress affected zone was about 0.4–0.5 mm. • The shape and width of the domain structure would be changed by annealing.

  15. Texture and magnetic property evolution of non-oriented Fe–Si steel due to mechanical cutting

    International Nuclear Information System (INIS)

    Xiong, Xuesong; Hu, Shubing; Hu, Ke; Zeng, Siqi

    2016-01-01

    Microstructures and textures as well as magnetic properties of a non-oriented Fe–Si steel with thickness of 0.5 mm and medium silicon content after mechanical cutting were investigated. The results from electron backscatter diffraction (EBSD) analysis indicated that in the cut edge zone, mechanical cutting resulted in a significant increase in low-angle boundaries (LAGBs, 2°≤θ≤15°) and dislocation densities from both the upper surface (in the shear zone) and the lower surface (in the fracture zone). Mechanical cutting also led to a visible change in textures, such as, intensity decrease of λ fiber (<001>∥normal direction [ND]) and γ fiber (<111>∥ND) components from the upper surface as well as Goss texture ({110}<001>texture) from the lower surface. Microstructure and texture changes from the upper surface seem to be more obvious than these from the lower surface. The results from single sheet testing showed mechanical cutting induced an evident deterioration in magnetic properties and a clear change in hysteresis loop of the steel, and these variations became more obvious with increasing cutting length per mass from 0.86 m/kg to 2.57 m/kg. The largest increment of iron loss reached to 18.45% and 21.76% when the flux density was at 1.0 T and 1.5 T, respectively. The possible main reasons for the changes in magnetic properties and hysteresis loops were discussed in terms of the texture factor TF or residual stress. - Highlights: • Microstructures and textures in the cut edge zone were characterized via EBSD. • Microstructure and texture differences between different surfaces were analyzed. • Quantitative effect of mechanical cutting on magnetic properties was investigated.

  16. Suitability of the double Langevin function for description of anhysteretic magnetization curves in NO and GO electrical steel grades

    Directory of Open Access Journals (Sweden)

    Simon Steentjes

    2017-05-01

    Full Text Available This paper compares the match obtained using the classical Langevin function, the tanh function as well as a recently by the authors proposed double Langevin function with the measured anhysteretic magnetization curve of three different non-oriented electrical steel grades and one grain-oriented grade. Two standard non-oriented grades and a high-silicon grade (Si content of 6.5% made by CVD are analyzed. An excellent match is obtained using the double Langevin function, whereas the classical solutions are less appropriate. Thereby, problems such as those due to propagation of approximation errors observed in hysteresis modeling can be bypassed.

  17. Effect of grain size, deformation, aging and anisotropy on hysteresis loss of electrical steels

    International Nuclear Information System (INIS)

    Landgraf, F.J.G.; Emura, M.; Teixeira, J.C.; Campos, M.F. de

    2000-01-01

    The investigation of the effect of cold deformation, anisotropy, aging and grain size on the shape of the hysteresis curve of non-oriented electrical steels shows that most of the hysteresis energy is dissipated in the high-induction region (above the maximum permeability induction). It indicates that more attention should be given to the energy dissipation mechanisms in that region, such as the domain annihilation and nucleation

  18. Development and application of measurement techniques for evaluating localised magnetic properties in electrical steel

    Science.gov (United States)

    Lewis, N. J.; Anderson, P. I.; Gao, Y.; Robinson, F.

    2018-04-01

    This paper reports the development of a measurement probe which couples local flux density measurements obtained using the needle probe method with the local magnetising field attained via a Hall effect sensor. This determines the variation in magnetic properties including power loss and permeability at increasing distances from the punched edge of 2.4% and 3.2% Si non-oriented electrical steel sample. Improvements in the characterisation of the magnetic properties of electrical steels would aid in optimising the efficiency in the design of electric machines.

  19. Influence of magnetostriction on hysteresis loss of electrical steel sheet

    Energy Technology Data Exchange (ETDEWEB)

    Tada, Hirotoshi, E-mail: tada.547.hirotoshi@jp.nssmc.com [Steel Research Laboratories, Nippon Steel and Sumitomo Metal Corporation, 1-8 Fuso-cho, Amagasaki, Hyogo 660-0891 (Japan); Fujimura, Hiroshi; Yashiki, Hiroyoshi [Steel Research Laboratories, Nippon Steel and Sumitomo Metal Corporation, 1-8 Fuso-cho, Amagasaki, Hyogo 660-0891 (Japan)

    2013-01-15

    To reveal influence of magnetostriction on hysteresis loss of electrical steel sheet, hysteresis loss and magnetostriction of non-oriented electrical steel sheets (NOs) with various Si and Al content and grain size and grain oriented electrical steel sheet (GO) were measured under compressive or tensile stress. Here, Si and Al content and stress were focused on as the way to change magnetostriction. Stress direction and magnetizing direction were parallel to the rolling direction. Following three main results were obtained. The first is hysteresis loss of NO with same grain size which increased with magnetostriction independently of Si and Al content and stress. The second is hysteresis loss of NO was larger than that of GO under same magnetostriction. The third is hysteresis loss of NO at magnetostriction of zero was inversely proportional to grain size. Even if the grain size of NO increased to be similar size of GO without changing texture, the hysteresis loss of NO at magnetostriction of zero would be larger than that of GO because of the difference in texture. - Highlights: Black-Right-Pointing-Pointer Hysteresis loss and magnetostriction of NO and GO were measured under stress. Black-Right-Pointing-Pointer Hysteresis loss of NO was proportional to magnetostriction. Black-Right-Pointing-Pointer Hysteresis loss of GO was proportional to magnetostriction. Black-Right-Pointing-Pointer Hysteresis loss of NO was larger than that of GO under samemagnetostriction. Black-Right-Pointing-Pointer Hysteresis loss was separated into 4 components.

  20. Influence of the mechanical fatigue progress on the magnetic properties of electrical steel sheets

    Directory of Open Access Journals (Sweden)

    Karthaus Jan

    2017-06-01

    Full Text Available The purpose of this paper is to study the variation of the magnetic properties of non-oriented electrical steel sheets with the fatigue state during cyclic mechanical loading. The obtained results are central to the design of variable drives such as traction drives in electric vehicles in which varying mechanical loads, e.g. in the rotor core (centrifugal forces, alter the magnetic properties. Specimens of non-oriented electrical steel are subject to a cyclically varying mechanical tensile stress with different stress amplitudes and number of cycles. The specimens are characterised magnetically at different fatigue states for different magnetic flux densities and magnetising frequencies. The measurements show a variation in magnetic properties depending on the number of cycles and stress magnitude which can be explained by changes in the material structure due to a beginning mechanical fatigue process. The studied effect is critical for the estimation of the impact of mechanical material fatigue on the operational behaviour of electrical machines. Particularly in electrical machines with a higher speed where the rotor is stressed by high centrifugal forces, material fatigue occurs and can lead to deterioration of the rotor’s stack lamination.

  1. The influence of assist gas on magnetic properties of electrotechnical steel sheets cut with laser

    International Nuclear Information System (INIS)

    Gaworska-Koniarek, Dominika; Szubzda, Bronislaw; Wilczynski, Wieslaw; Drosik, Jerzy; Karas, Kazimierz

    2011-01-01

    The paper presents the influence of assist gas (air and nitrogen) during laser cutting on magnetization, magnetic permeability and loss characteristics of non-oriented electrical steels. The research was made on an non-oriented M330-50A grade electrical steels by means of single sheet tester. In order to enhance the effect of cutting and the same degradation zone on magnetic properties, strips with different width were achieved. Measurements results indicate that application of air as assist gas has more destructive effect on magnetic properties of electrical steels than nitrogen one.

  2. The influence of assist gas on magnetic properties of electrotechnical steel sheets cut with laser

    Science.gov (United States)

    Gaworska-Koniarek, Dominika; Szubzda, Bronisław; Wilczyński, Wiesław; Drosik, Jerzy; Karaś, Kazimierz

    2011-07-01

    The paper presents the influence of assist gas (air and nitrogen) during laser cutting on magnetization, magnetic permeability and loss characteristics of non-oriented electrical steels. The research was made on an non-oriented M330-50A grade electrical steels by means of single sheet tester. In order to enhance the effect of cutting and the same degradation zone on magnetic properties, strips with different width were achieved. Measurements results indicate that application of air as assist gas has more destructive effect on magnetic properties of electrical steels than nitrogen one.

  3. Manufacturing inspection of electrical steels using Magnetic Barkhausen Noise: residual stress detection

    Energy Technology Data Exchange (ETDEWEB)

    Samimi, A.A., E-mail: 9aa8@queensu.ca [Queen' s Univ., Applied Magnetics Group, Kingston, Ontario (Canada); Krause, T.W. [Royal Military College of Canada, NDE Lab., Kingston, Ontario (Canada); Clapham, L. [Queen' s Univ., Applied Magnetics Group, Kingston, Ontario (Canada); Gallaugher, M.; Ding, Y.; Chromik, R. [McGill Univ., Dept. of Mining and Materials Engineering, Montreal, Quebec (Canada)

    2016-09-15

    Non-oriented Electrical Steel (NOES) is the magnetic core lamination material used for flux transfer in rotary machines. The presence of residual stress associated with material processing may be detrimental to magnetic domain structure refinement and as a result, magnetic performance of NOES. Therefore, manufacturing inspection of NOES that identifies the presence of residual stress could contribute to the production of more energy efficient cores. However, standard materials evaluation is limited to destructive and off-line techniques. The present work employed Magnetic Barkhausen Noise (MBN) for nondestructive identification of local residual stress associated with stages in material processing. Analysis of MBN from single strips of NOES demonstrated clear response to applied tensile stress, mechanical shearing, the presence of an insulating coating and punching. The results establish the potential of MBN as a nondestructive testing technology for quality control of electrical steels at various stages of manufacture. (author)

  4. 78 FR 68412 - Non-Oriented Electrical Steel From the People's Republic of China, the Republic of Korea, and...

    Science.gov (United States)

    2013-11-14

    ... by subparagraph (A); or (ii) determine industry support using a statistically valid sampling method... are provided for convenience and customs purposes, the written description of the scope is dispositive...

  5. 78 FR 69041 - Non-Oriented Electrical Steel From the People's Republic of China, Germany, Japan, the Republic...

    Science.gov (United States)

    2013-11-18

    ... the FOPs usage for materials, labor and energy on the consumption rates of its own production of NOES... any direction of magnetization in the plane of the material. The term ``substantially equal'' in the...

  6. Characterization of microstructure, texture and magnetic properties in twin-roll casting high silicon non-oriented electrical steel

    Energy Technology Data Exchange (ETDEWEB)

    Li, Hao-Ze; Liu, Hai-Tao, E-mail: liuht@ral.neu.edu.cn; Liu, Zhen-Yu, E-mail: zyliu@mail.neu.edu.cn; Lu, Hui-Hu; Song, Hong-Yu; Wang, Guo-Dong

    2014-02-15

    An Fe-6.5 wt.% Si-0.3 wt.% Al as-cast sheet was produced by twin-roll strip casting process, then treated with hot rolling, warm rolling and annealing. A detailed study of the microstructure and texture evolution at different processing stages was carried out by optical microscopy, X-ray diffraction and electron backscattered diffraction analysis. The initial as-cast strip showed strong columnar grains and pronounced < 001 >//ND texture. The hot rolled and warm rolled sheets were characterized by large amounts of shear bands distributed through the thickness together with strong < 110 >//RD texture and weak < 111 >//ND texture. After annealing, detrimental < 111 >//ND texture almost disappeared while beneficial (001)<210 >, (001)<010 >, (115)<5 − 10 1 > and (410) < 001 > recrystallization textures were formed, thus the magnetic induction of the annealed sheet was significantly improved. The recrystallization texture in the present study could be explained by preferred nucleation and grain growth mechanism. - Highlights: • A high silicon as-cast strip with columnar structure was produced. • A thin warm rolled sheet without large edge cracks was obtained. • Microstructure and texture evolution at each stage were investigated. • Beneficial (001)<210 >, (001)<010 >, (410)<001 > recrystallization textures were formed. • The magnetic induction of annealed sheet was significantly improved.

  7. Effects of initial microstructure and texture on microstructure, texture evolution and magnetic properties of non-oriented electrical steel

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Hai-Tao, E-mail: liuht@ral.neu.edu.cn [State Key Laboratory of Rolling and Automation, Northeastern University, P.O. Box 105, Shenyang 110819 (China); Institute of Research of Iron and Steel, Shasteel, Zhangjiagang 215625, Jiangsu (China); Li, Hua-Long [Institute of Research of Iron and Steel, Shasteel, Zhangjiagang 215625, Jiangsu (China); Wang, Hui [Science and Technology on Surface Physics and Chemistry Laboratory, P.O. Box No. 9-35, Huafengxincun, Jiangyou City, Sichuan Province 621908 (China); National Key Laboratory for Nuclear Fuel and Materials, Nuclear Power Institute of China, Chengdu 610041 (China); Liu, Yi; Gao, Fei; An, Ling-Zi; Zhao, Shi-Qi; Liu, Zhen-Yu; Wang, Guo-Dong [State Key Laboratory of Rolling and Automation, Northeastern University, P.O. Box 105, Shenyang 110819 (China)

    2016-05-15

    An equiaxed grained as-cast strip and a columnar grained as-cast strip was produced by using twin-roll strip casting, respectively. Both as-cast strips mainly containing 0.71 wt%Si and 0.44 wt%Al were cold rolled and annealed with or without the hot rolling prior to cold rolling. Microstructure, texture evolution along the whole processing routes and the magnetic properties were investigated in detail. It was found that the equiaxed grained strip was characterized by almost random texture while the columnar grained strip was dominated by strong λ-fiber (<001>‖ND) texture. After cold rolling and annealing, all the final sheets of both the as-cast strips showed extremely weak γ-fiber (<111>‖ND) recrystallization texture. In addition, the finally annealed sheets of the equiaxed grained strip were dominated by relatively weak λ-fiber and strong Goss ({110}<001>) recrystallization texture while those of the columnar grained strip were dominated by much stronger λ-fiber and much weaker Goss recrystallization texture regardless of whether the hot rolling was adopted before cold rolling, thus the former showed much lower magnetic induction than the latter. On the other hand, even though the finally annealed sheets of the equiaxed grained strip showed a little more homogeneous recrystallization microstructure with a little bigger grain size than those of the columnar grained strip in the case of no hot rolling, a much higher iron loss was displayed. By contrast, in the case of hot rolling, the former exhibited a little lower iron loss than the latter as a result of the more significant increase in grain size and λ-fiber recrystallization texture. The introduction of the hot rolling could increase the grain size, strengthen λ-fiber texture and weaken Goss texture of the finally annealed sheets of both the as-cast strips, leading to a much improvement in both the magnetic induction and iron loss. - Highlights: • Equiaxed and columnar grained as-cast strips were respectively produced. • Microstructure, texture and magnetic properties were characterized in detail. • Effects of the initial solidification structure and texture were clarified. • Effects of the hot rolling prior to cold rolling were investigated.

  8. 78 FR 76815 - Non-Oriented Electrical Steel From the People's Republic of China, the Republic of Korea, and...

    Science.gov (United States)

    2013-12-19

    ... FURTHER INFORMATION CONTACT: Austin Redington at (202) 482-1664 or Nancy Decker at (202) 482-0196, AD/CVD... determinations is now March 17, 2014, the next business day. This notice is issued and published pursuant to...

  9. Anomalous B-H behaviour of electrical steels at very low flux density

    Energy Technology Data Exchange (ETDEWEB)

    Zurek, Stan [Wolfson Centre for Magnetics, School of Engineering, Cardiff University, Cardiff CF24 3AA (United Kingdom)], E-mail: ZurekS@cardiff.ac.uk; Al-Naemi, Faris; Moses, Anthony J.; Marketos, Philip [Wolfson Centre for Magnetics, School of Engineering, Cardiff University, Cardiff CF24 3AA (United Kingdom)

    2008-10-15

    The behaviour of ferromagnetic materials under very low magnetic field was investigated more than a century ago by Lord Rayleigh. However, it has been shown since that the so-called Rayleigh law fails for very low magnetic fields, although the explanation for this phenomenon was not given. An anomalous B-H behaviour at very low alternating peak flux density in conventional grain-oriented (GO) and non-oriented (NO) electrical steels is reported. It has been found that the initial permeability is constant for all the measured frequencies (from 20 to 400 Hz) at peak flux density below 0.1 mT, and in this region the magnetisation is almost reversible (for both GO and NO). At higher flux density the B-H loops become visibly irreversible, with a relatively narrow (for GO) or very wide (for NO) transition region. For GO the B-H loop becomes visibly 'distorted' for all frequencies at around 2 mT. The eddy current loss calculated from the so-called 'classical' equation gives values higher than the measured total losses at lower frequencies. Both these measured results are difficult to explain.

  10. Rotating magnetizations in electrical machines: Measurements and modeling

    Directory of Open Access Journals (Sweden)

    Andreas Thul

    2018-05-01

    Full Text Available This paper studies the magnetization process in electrical steel sheets for rotational magnetizations as they occur in the magnetic circuit of electrical machines. A four-pole rotational single sheet tester is used to generate the rotating magnetic flux inside the sample. A field-oriented control scheme is implemented to improve the control performance. The magnetization process of different non-oriented materials is analyzed and compared.

  11. Rotating magnetizations in electrical machines: Measurements and modeling

    Science.gov (United States)

    Thul, Andreas; Steentjes, Simon; Schauerte, Benedikt; Klimczyk, Piotr; Denke, Patrick; Hameyer, Kay

    2018-05-01

    This paper studies the magnetization process in electrical steel sheets for rotational magnetizations as they occur in the magnetic circuit of electrical machines. A four-pole rotational single sheet tester is used to generate the rotating magnetic flux inside the sample. A field-oriented control scheme is implemented to improve the control performance. The magnetization process of different non-oriented materials is analyzed and compared.

  12. 2D magnetization of grain-oriented 3%-Si steel under uniaxial stress

    International Nuclear Information System (INIS)

    Permiakov, V.; Dupre, L.; Pulnikov, A.; Melkebeek, J.

    2005-01-01

    Magnetization in electrical steels is strongly affected by mechanical stress. The stress dependence of magnetic properties of non-oriented steels has been studied at one- and two-dimensional magnetization. This paper deals with the stress effect on one- and two-dimensional magnetization in grain-oriented 3%-Si steel. The special magnetic measurements system is applied to combine uniaxial stress and 2D magnetic measurements. The uniaxial stress ranges from 10 MPa compressive stress to 100 MPa tensile stress. A domain theory is a suitable tool for prediction and a physical explanation of stress dependency in grain-oriented steel

  13. Mechanism for selective growth in electrical steel

    Science.gov (United States)

    Oh, Eun Jee; Heo, Nam Hoe; Kwon, Se Kyun; Koo, Yang Mo

    2018-01-01

    Through the competitive selective growth process between {100}, {110}, and {111} grains during final annealing which is governed by the primary grain size and the surface segregation concentration of sulfur, the sharp {110} annealing texture can be developed in a C-and Al-free Fe-3%Si-0.1%Mn electrical steel. Generally, the selective growth of the {110} grains occurs actively under the low surface segregation concentration of sulfur. In spite of the surface energy disadvantage, the selective growth of a {hkl} grain can however occur, if the {hkl} grain size is larger than the critical grain size linearly proportional to the strip thickness.

  14. Practical uses of galvanized steel in electric utility applications

    International Nuclear Information System (INIS)

    Bueche, D.G.

    1995-01-01

    Steel corrosion has been shown to be a major problem for the electric utility industry. Galvanizing has been shown to prevent or substantially slow steel corrosion. This paper describes the galvanizing process, discusses the properties associated with the galvanized coating, and demonstrates galvanizing's durability in specific, real world applications in the electric utility industry

  15. Innovative processing for improved electrical steel properties

    Directory of Open Access Journals (Sweden)

    Schneider, J.

    2010-10-01

    Full Text Available Electrical steel grades are the normal construction material for electrical motors and transformers because of their enhanced soft magnetic properties. One of the current trends in their production aims for increasing the silicon and/or aluminum concentration (above 3 wt % to reduce magnetic losses through increased electrical resistivity. This is very difficult to realize by conventional processing, mainly because of cracking during cold rolling. An alternative production route is proposed that raises the silicon and/or aluminum concentration by surface deposition of silicon and/or aluminum on a low-Si/low-Al steel substrate, e.g. by a short immersion in a molten Al-Si bath, followed by its diffusion into the bulk during subsequent annealing. This diffusion substantially modifies the microstructural features and therefore affects the mechanical and magnetic properties. Results of research efforts to optimize this production route and to understand the mechanisms and effects of the structural changes are presented and discussed.Los aceros eléctricos se usan, normalmente, en la construcción de motores eléctricos y transformadores debido a sus suaves propiedades magnéticas. Una de las tendencias actuales es producir aceros con contenidos mayores de silicio y/o aluminio (por encima de un 3 %, en peso para reducir las pérdidas magnéticas a través del incremento de la resistividad eléctrica. Una de las desventajas de producir este tipo de aceros con altos contenidos de silicio y/o aluminio es el agrietamiento producido en el material durante el proceso de laminado en frío. Para incrementar el contenido de silicio y/o aluminio en aceros con bajos contenidos de estos elementos de aleación, se sugiere un procedimiento alternativo de producción que se basa, fundamentalmente, en depositar un recubrimiento rico en silicio y/o aluminio, en la superficie del acero. Por ejemplo, uno de los métodos utilizados es sumergir el material en una aleaci

  16. [Measurement of chemical agents in metallurgy field: electric steel plant].

    Science.gov (United States)

    Cottica, D; Grignani, E; Ghitti, R; Festa, D; Apostoli, P

    2012-01-01

    The steel industry maintains its important position in the context of the Italian production involving thousands of workers. The iron and steel processes are divided into primary steel industry, production of intermediate minerals, and secondary steel, scrap from the production of semi-finished industrial and consumer sector (metal inserted into components and metal used for dissipative uses, primarily coatings) and industrial waste. The paper presents the results of environmental monitoring carried out in some electric steel plant for the measurement of airborne chemicals that characterize the occupational exposure of workers employed in particular area like electric oven, to treatment outside the furnace, continuous casting area. For the sampling of the pollutants were used both personal and in fixed positions samplers. The pollutants measured are those typical of steel processes inhalable dust, metals, respirable dust, crystalline silica, but also Polycyclic Aromatic Hydrocarbons (PAH), polychlorinated dioxins (PCDDs) and polychlorinated dibenzofurans (PCDFs).

  17. Electrical conductivity and magnetic permeability measurement of case hardened steels

    Science.gov (United States)

    Tian, Yong

    2015-03-01

    For case carburized steels, electrical conductivity and magnetic permeability profiles are needed to develop model-based case depth characterization techniques for the purpose of nondestructive quality control. To obtain fast and accurate measurement of these material properties, four-point potential drop approaches are applied on circular-shaped discs cut from steel rings with different case depths. First, a direct current potential drop (DCPD) approach is applied to measure electrical conductivity. Subsequently, an alternating current potential drop (ACPD) approach is used to measure magnetic permeability. Practical issues in measurement design and implementation are discussed. Depth profiles of electrical conductivity and magnetic permeability are reported.

  18. Surface modification of steels by electrical discharge treatment in electrolyte

    International Nuclear Information System (INIS)

    Krastev, D.; Paunov, V.; Yordanov, B.; Lazarova, V.

    2013-01-01

    Full text: In this work are discussed some experimental data about the influence of applied electrical discharge treatment in electrolyte on the surface structure of steels. The electrical discharge treatment of steel surface in electrolyte gives a modified structure with specific combination of characteristics in result of nonequilibrium transformations. The modification goes by a high energy thermal process in a very small volume on the metallic surface involving melting, vaporisation, activation and alloying in electrical discharges, and after that cooling of this surface with high rate in the electrolyte. The surface layers obtain a different structure in comparison with the metal matrix and are with higher hardness, wear resistance and corrosion resistance. key words: surface modification, electrical discharge treatment in electrolyte, steels

  19. Magnetic and electrical properties of ITER vacuum vessel steels

    International Nuclear Information System (INIS)

    Mergia, K.; Apostolopoulos, G.; Gjoka, M.; Niarchos, D.

    2007-01-01

    Full text of publication follows: Ferritic steel AISI 430 is a candidate material for the lTER vacuum vessel which will be used to limit the ripple in the toroidal magnetic field. The magnetic and electrical properties and their temperature dependence in the temperature range 300 - 900 K of AISI 430 ferritic stainless steels are presented. The temperature variation of the coercive field, remanence and saturation magnetization as well as electrical resistivity and the effect of annealing on these properties is discussed. (authors)

  20. Methods of steel manufacturing - The electric arc furnace

    Science.gov (United States)

    Dragna, E. C.; Ioana, A.; Constantin, N.

    2018-01-01

    Initially, the carbon content was reduced by mixing “the iron” with metallic ingots in ceramic crucibles/melting pots, with external heat input. As time went by the puddling procedure was developed, a procedure which also assumes a mixture with oxidized iron ore. In 1856 Bessemer invented the convertor, thus demonstrating that steel can be obtained following the transition of an air stream through the liquid pig iron. The invention of Thomas, a slightly modified basic-lined converter, fostered the desulphurization of the steel and the removal of the phosphate from it. During the same period, in 1865, in Sireuil, the Frenchman Martin applies Siemens’ heat regeneration invention and brings into service the furnace with a charge composed of iron pig, scrap iron and iron ore, that produces a high quality steel [1]. An act worthy of being highlighted within the scope of steelmaking is the start-up of the converter with oxygen injection at the upper side, as there are converters that can produce 400 tons of steel in approximately 50 minutes. Currently, the share of the steel produced in electric arc furnaces with a charge composed of scrap iron has increased. Due to this aspect, the electric arc furnace was able to impose itself on the market.

  1. Observations on the electrical resistivity of steel fibre reinforced concrete

    DEFF Research Database (Denmark)

    Solgaard, Anders Ole Stubbe; Geiker, Mette Rica; Edvardsen, Carola

    2014-01-01

    concrete the model underestimated the influence of the addition of fibres. The results indicate that the addition of steel fibres reduce the electrical resistivity of concrete if the fibres are conductive. This represents a hypothetical case where all fibres are depassivated (corroding) which was created......Steel fibre reinforced concrete (SFRC) is in many ways a well-known construction material, and its use has gradually increased over the last decades. The mechanical properties of SFRC are well described based on the theories of fracture mechanics. However, knowledge on other material properties......, including the electrical resistivity, is sparse. Among others, the electrical resistivity of concrete has an effect on the corrosion process of possible embedded bar reinforcement and transfer of stray current. The present paper provides experimental results concerning the influence of the fibre volume...

  2. Apparent permeability of electrical steel under PWM magnetisation

    International Nuclear Information System (INIS)

    Moses, A.J.; Leicht, J.; Anderson, P.

    2006-01-01

    In recent years much attention has been paid to material performance under pulse width modulation (PWM) excitation conditions, which is of increasing importance to motor applications particularly in energy efficient variable speed drive systems. It is well known that in general, losses increase significantly with reducing modulation index, the increase depending on parameters such as silicon contents, thickness and grain size. The effect of the PWM waveform on permeability has attracted little attention until now. So in this paper its influence on the permeability of electrical steel is analysed and characterised. A prediction approach based on the permeability under sine wave excitation and total harmonic distortion is introduced which results in errors below 10% for non-electrical steel at 1.5 T

  3. INFLUENCE OF ELECTRIC SPARK ON HARDNESS OF CARBON STEEL

    Directory of Open Access Journals (Sweden)

    I. O. Vakulenko

    2014-03-01

    Full Text Available Purpose. The purpose of work is an estimation of influence of an electric spark treatment on the state of mouldable superficial coverage of carbon steel. Methodology. The steel of fragment of railway wheel rim served as material for research with chemical composition 0.65% С, 0.67% Mn, 0.3% Si, 0.027% P, 0.028% S. Structural researches were conducted with the use of light microscopy and methods of quantitative metallography. The structural state of the probed steel corresponded to the state after hot plastic deformation. The analysis of hardness distribution in the micro volumes of cathode metal was carried out with the use of microhardness tester of type of PMT-3. An electric spark treatment of carbon steel surface was executed with the use of equipment type of EFI-25M. Findings. After electric spark treatment of specimen surface from carbon steel the forming of multi-layered coverage was observed. The analysis of microstructure found out the existence of high-quality distinctions in the internal structure of coverage metal, depending on the probed area. The results obtained in the process are confirmed by the well-known theses, that forming of superficial coverage according to technology of electric spark is determined by the terms of transfer and crystallization of metal. The gradient of structures on the coverage thickness largely depends on development of structural transformation processes similar to the thermal character influence. Originality. As a result of electric spark treatment on the condition of identical metal of anode and cathode, the first formed layer of coverage corresponds to the monophase state according to external signs. In the volume of coverage metal, the appearance of carbide phase particles is accompanied by the decrease of microhardness values. Practical value. Forming of multi-layered superficial coverage during electric spark treatment is accompanied by the origin of structure gradient on a thickness. The effect

  4. Toughness degradation evaluation of low alloyed steels by electrical resistivity

    Energy Technology Data Exchange (ETDEWEB)

    Nahm, S H; Yu, K M; Kim, S C [Korea Research Inst. of Standards and Science, Taejon (Korea, Republic of); Kim, A [Department of Mechanical Engineering, Kongju Univ., Kongju, Chungnam (Korea, Republic of)

    1997-09-01

    Remaining life of turbine rotors with a crack can be assessed by the fracture toughness on the aged rotors at service temperature. DC potential drop measurement system was constructed in order to evaluate material toughness nondestructively. Test material was 1Cr-1Mo-0.25V steel used widely for turbine rotor material. Seven kinds of specimen with different degradation levels were prepared according to isothermal aging heat treatment at 630 deg. C. Electrical resistivity of test material was measured at room temperature. It was observed that material toughness and electrical resistivity decreased with the increase of degradation. The relationship between fracture toughness and electrical resistivity was investigated. Fracture toughness of a test material may be determined nondestructively by electrical resistivity. (author). 13 refs, 7 figs.

  5. Electrical resistance tomography using steel cased boreholes as long electrodes

    International Nuclear Information System (INIS)

    Daily, W; Newmark, R L; Ramirez, A

    1999-01-01

    Electrical resistance tomography (ERT) using multiple electrodes installed in boreholes has been shown to be useful for both site characterization and process monitoring. In some cases, however, installing multiple downhole electrodes is too costly (e.g., deep targets) or risky (e.g., contaminated sites). For these cases we have examined the possibility of using the steel casings of existing boreholes as electrodes. Several possibilities can be considered. The first case we investigated uses an array of steel casings as electrodes. This results in very few data and thus requires additional constraints to limit the domain of possible inverse solutions. Simulations indicate that the spatial resolution and sensitivity are understandably low but it is possible to coarsely map the lateral extent of subsurface processes such as steam floods. The second case uses an array of traditional point borehole electrodes combined with long-conductor electrodes (steel casings). Although this arrangement provides more data, in many cases it results in poor reconstructions of test targets. Results indicate that this method may hold promise for low resolution imaging where steel casings can be used as electrodes but the merits depend strongly on details of each application. Field tests using these configurations are currently being conducted

  6. Electrical resistance tomography using steel cased boreholes as electrodes

    International Nuclear Information System (INIS)

    Newmark, R L; Daily, W; Ramirez, A

    1999-01-01

    Electrical resistance tomography (ERT) using multiple electrodes installed in boreholes has been shown to be useful for both site characterization and process monitoring. In some cases, however, installing multiple downhole electrodes is too costly (e.g., deep targets) or risky (e.g., contaminated sites). For these cases we have examined the possibility of using the steel casings of existing boreholes as electrodes. The first case we investigated used an array of steel casings as electrodes. This results in very few data and thus requires additional constraints to limit the domain of possible inverse solutions. Simulations indicate that the spatial resolution and sensitivity are understandably low but it is possible to coarsely map the lateral extent of subsurface processes such as steam floods. A hybrid case uses traditional point electrode arrays combined with long-conductor electrodes (steel casings). Although this arrangement provides more data, in many cases it results in poor reconstructions of test targets. Results indicate that this method may hold promise for low resolution imaging where steel casings can be used as electrodes

  7. On electrical resistivity of AISI D2 steel during various stages of cryogenic treatment

    Science.gov (United States)

    Lomte, Sachin Vijay; Gogte, Chandrashekhar Laxman; Peshwe, Dilip

    2012-06-01

    The effect of dislocation densities and residual stresses is well known in tool steels. Measurement of electrical resistivity in order to monitor dislocation densities or residual stresses has seldom been used in investigating the effect of cryogenic treatment on tool steels. Monitoring residual stresses during cryogenic treatment becomes important as it is directly related to changes due to cryogenic treatment of tool steels. For high carbon high chromium (HCHC- AISI D2) steels, not only wear resistance but dimensional stability is an important issue as the steels are extensively used in dies, precision measuring instruments. This work comprises of study of measurement of electrical resistivity of AISI D2 steel at various stages of cryogenic treatment. Use of these measurements in order to assess the dimensional stability of these steels is discussed in this paper.

  8. 78 FR 75332 - Grain-Oriented Electrical Steel From the People's Republic of China: Postponement of Preliminary...

    Science.gov (United States)

    2013-12-11

    ... Steel From the People's Republic of China: Postponement of Preliminary Determination in the... Compliance, International Trade Administration, Department of Commerce, 14th Street and Constitution Avenue... electrical steel (GOES) from the People's Republic of China (PRC).\\1\\ Currently, the preliminary...

  9. The corrosion behavior of steel exposed to a DC electric field in the simulated wet-dry cyclic environment

    Energy Technology Data Exchange (ETDEWEB)

    Dai, Nianwei [Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, Shanghai University of Electric Power, Shanghai 200090 (China); Department of Materials Science, Fudan University, Shanghai 200433 (China); Chen, Qimeng [Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, Shanghai University of Electric Power, Shanghai 200090 (China); Zhang, Junxi, E-mail: zhangjunxi@shiep.edu.cn [Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, Shanghai University of Electric Power, Shanghai 200090 (China); Zhang, Xin; Ni, Qingzhao [Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, Shanghai University of Electric Power, Shanghai 200090 (China); Jiang, Yiming; Li, Jin [Department of Materials Science, Fudan University, Shanghai 200433 (China)

    2017-05-01

    The corrosion of steel exposed under a direct current (DC) electric field during simulated wet-dry cycles was investigated using weight gain, electrochemical tests, X-ray diffraction (XRD) and scanning electron microscopy (SEM) techniques. The results show that the steel exposed to a DC electric field exhibits a higher corrosion rate than those exposed under no DC electric field. The higher the DC electric field intensity, the higher the corrosion rate of steel. The XRD and SEM analyses indicate that more γ-FeOOH and cracks appear in the rust formed on steel exposed to the DC electric field. The porous γ-FeOOH, formation and expansion of cracks enhance the transfer of oxygen and corrosion products, thereby accelerating corrosion of steel exposed to DC electric field. - Highlights: • Effect of DC electric field on the corrosion of steel in wet/dry cycles was studied. • DC electric field accelerates the steel corrosion in wet/dry cyclic processes. • More γ-FeOOH is generated on the surface of steel exposed under a DC electric field. • More cracks appear in the rust formed on the steel exposed under a DC electric filed.

  10. The corrosion behavior of steel exposed to a DC electric field in the simulated wet-dry cyclic environment

    International Nuclear Information System (INIS)

    Dai, Nianwei; Chen, Qimeng; Zhang, Junxi; Zhang, Xin; Ni, Qingzhao; Jiang, Yiming; Li, Jin

    2017-01-01

    The corrosion of steel exposed under a direct current (DC) electric field during simulated wet-dry cycles was investigated using weight gain, electrochemical tests, X-ray diffraction (XRD) and scanning electron microscopy (SEM) techniques. The results show that the steel exposed to a DC electric field exhibits a higher corrosion rate than those exposed under no DC electric field. The higher the DC electric field intensity, the higher the corrosion rate of steel. The XRD and SEM analyses indicate that more γ-FeOOH and cracks appear in the rust formed on steel exposed to the DC electric field. The porous γ-FeOOH, formation and expansion of cracks enhance the transfer of oxygen and corrosion products, thereby accelerating corrosion of steel exposed to DC electric field. - Highlights: • Effect of DC electric field on the corrosion of steel in wet/dry cycles was studied. • DC electric field accelerates the steel corrosion in wet/dry cyclic processes. • More γ-FeOOH is generated on the surface of steel exposed under a DC electric field. • More cracks appear in the rust formed on the steel exposed under a DC electric filed.

  11. Heavy metal recovery from electric arc furnace steel slag by using hydrochloric acid leaching

    Science.gov (United States)

    Wei, Lim Jin; Haan, Ong Teng; Shean Yaw, Thomas Choong; Chuah Abdullah, Luqman; Razak, Mus'ab Abdul; Cionita, Tezara; Toudehdehghan, Abdolreza

    2018-03-01

    Electric Arc Furnace steel slag (EAFS) is the waste produced in steelmaking industry. Environmental problem such as pollution will occur when dumping the steel slag waste into the landfill. These steel slags have properties that are suitable for various applications such as water treatment and wastewater. The objective of this study is to develop efficient and economical chlorination route for EAFS extraction by using leaching process. Various parameters such as concentration of hydrochloric acid, particle size of steel slag, reaction time and reaction temperature are investigated to determine the optimum conditions. As a result, the dissolution rate can be determined by changing the parameters, such as concentration of hydrochloric acid, particle size of steel slag, reaction time and reaction temperature. The optimum conditions for dissolution rates for the leaching process is at 3.0 M hydrochloric acid, particle size of 1.18 mm, reaction time of 2.5 hour and the temperature of 90°C.

  12. Modelling the influence of steel fibres on the electrical resistivity of cementitious composites

    DEFF Research Database (Denmark)

    Solgaard, Anders Ole Stubbe; Michel, Alexander; Stang, Henrik

    2009-01-01

    One of the governing factors on the corrosion of embedded reinforcement is the electrical resistivity of the concrete. The combination of steel fibres and conventional reinforcement bars has been used in a number of structures. However, the addition of electrical con-ductive fibres might influence...... of steel fibre reinforced concrete (SFRC). The parameters investigated in the following are the fibre geometry, the fibre volume and the transitional resistance. On basis of the experimental results, a model, taking the resistivity of the fibres and the concrete matrix into account is proposed....... the overall resistivity of the material and thereby the corrosion rate of the embedded reinforcement. To the knowledge of the authors, only preliminary studies have been made on the influence of corrosion of the reinforcement bars from the addition of the electrical conductive steel fibres. Thus the present...

  13. Texture evolution of experimental silicon steel grades. Part I: Hot rolling

    Energy Technology Data Exchange (ETDEWEB)

    Sandoval Robles, J.A., E-mail: jsandoval.uanl@yahoo.com [Universidad Autónoma de Nuevo León, Facultad de Ingeniería Mecánica y Eléctrica, Ave. Universidad S/N, Cd. Universitaria, San Nicolás de los Garza, Nuevo León C.P. 66450 (Mexico); Salas Zamarripa, A.; Guerrero Mata, M.P. [Universidad Autónoma de Nuevo León, Facultad de Ingeniería Mecánica y Eléctrica, Ave. Universidad S/N, Cd. Universitaria, San Nicolás de los Garza, Nuevo León C.P. 66450 (Mexico); Cabrera, J. [Universitat Politècnica de Catalunya, Departament de Ciència dels Materials I Enginyeria Metal-lúrgica, Av. Diagonal 647, Barcelona 08028 (Spain)

    2017-05-01

    The metallurgical understanding of the deformation processes during the fabrication of non-oriented electrical steels plays a key role in improving their final properties. Texture control and optimization is critical in these steels for the enhancement of their magnetic properties. The aim of the present work is to study the texture evolution of six non-oriented experimental silicon steel grades during hot rolling. These steels were low carbon steel with a silicon content from 0.5 to 3.0 wt%. The first rolling schedule was performed in the austenitic (γ-Fe) region for the steel with a 0.5 wt% of silicon content, while the 1.0 wt% silicon steel was rolled in the two-phase (α+γ) region. Steels with higher silicon content were rolled in the ferritic (α-Fe) region. The second rolling schedule was performed in the α-Fe region. Samples of each stage were analyzed by means of Electron Backscatter Diffraction (EBSD). Findings showed that the texture was random and heterogeneous in all samples after 60% of rolling reduction, which is due to the low deformation applied during rolling. After the second rolling program, localized deformation and substructured grains near to surface were observed in all samples. The Goss {110}<001>texture-component was found in the 0.5 and 1.0 wt.-%silicon steels. This is due to the thermomechanical conditions and the corresponding hot band microstructure obtained after the first program. Moreover, the α<110>//RD and the γ <111>//ND fiber components of the texture presented a considerable increment as the silicon content increases. Future research to be published soon will be related to the texture evolution during the cold-work rolling process. - Highlights: • We analyze six silicon steel experimental grades alloys trough the rolling process. • Material was subjected to a hot deformation process in the α-γ region. • No recrystalization was observed during-after the rolling schedules. • Rise of the magnetic texture components

  14. Anisotropy model for modern grain oriented electrical steel based on orientation distribution function

    Directory of Open Access Journals (Sweden)

    Fan Jiang

    2018-05-01

    Full Text Available Accurately modeling the anisotropic behavior of electrical steel is mandatory in order to perform good end simulations. Several approaches can be found in the literature for that purpose but the more often those methods are not able to deal with grain oriented electrical steel. In this paper, a method based on orientation distribution function is applied to modern grain oriented laminations. In particular, two solutions are proposed in order to increase the results accuracy. The first one consists in increasing the decomposition number of the cosine series on which the method is based. The second one consists in modifying the determination method of the terms belonging to this cosine series.

  15. 78 FR 70574 - Grain-Oriented Electrical Steel From China, Czech Republic, Germany, Japan, Korea, Poland, and...

    Science.gov (United States)

    2013-11-26

    ...)] Grain-Oriented Electrical Steel From China, Czech Republic, Germany, Japan, Korea, Poland, and Russia..., Germany, Japan, Korea, Poland, and Russia of grain-oriented electrical steel, provided for in subheadings... alleged to be sold in the United States at less than fair value (LTFV), and by reason of imports of grain...

  16. Surface electrical properties of stainless steel fibres: An AFM-based study

    International Nuclear Information System (INIS)

    Yin, Jun; D’Haese, Cécile; Nysten, Bernard

    2015-01-01

    Highlights: • Surface electrical conductivity of stainless steel fibre is measured and mapped by CS-AFM. • Surface potential of stainless steel fibre is measured and mapped by KPFM. • Surface electronic properties are governed by the chromium oxide passivation layer. • Electron tunnelling through the passivation layer is the dominant mechanisms for conduction. - Abstract: Atomic force microscopy (AFM) electrical modes were used to study the surface electrical properties of stainless steel fibres. The surface electrical conductivity was studied by current sensing AFM and I–V spectroscopy. Kelvin probe force microscopy was used to measure the surface contact potential. The oxide film, known as passivation layer, covering the fibre surface gives rise to the observation of an apparently semiconducting behaviour. The passivation layer generally exhibits a p-type semiconducting behaviour, which is attributed to the predominant formation of chromium oxide on the surface of the stainless steel fibres. At the nanoscale, different behaviours are observed from points to points, which may be attributed to local variations of the chemical composition and/or thickness of the passivation layer. I–V curves are well fitted with an electron tunnelling model, indicating that electron tunnelling may be the predominant mechanism for electron transport

  17. Effect of elastic and plastic tensile mechanical loading on the magnetic properties of NGO electrical steel

    Energy Technology Data Exchange (ETDEWEB)

    Leuning, N., E-mail: nora.leuning@iem.rwth-aachen.de [Institute of Electrical Machines, RWTH Aachen University, D-52062 Aachen (Germany); Steentjes, S. [Institute of Electrical Machines, RWTH Aachen University, D-52062 Aachen (Germany); Schulte, M.; Bleck, W. [Steel Institute, RWTH Aachen University, D-52072 Aachen (Germany); Hameyer, K. [Institute of Electrical Machines, RWTH Aachen University, D-52062 Aachen (Germany)

    2016-11-01

    The magnetic properties of non-grain-oriented (NGO) electrical steels are highly susceptible to mechanical stresses, i.e., residual, external or thermal ones. For rotating electrical machines, mechanical stresses are inevitable and originate from different sources, e.g., material processing, machine manufacturing and operating conditions. The efficiency and specific losses are largely altered by different mechanical stress states. In this paper the effect of tensile stresses and plastic deformations on the magnetic properties of a 2.9 wt% Si electrical steel are studied. Particular attention is paid to the effect of magnetic anisotropy, i.e., the influence of the direction of applied mechanical stress with respect to the rolling direction. Due to mechanical stress, the induced anisotropy has to be evaluated as it is related to the stress-dependent magnetostriction constant and the grain alignment. - Highlights: • A detailed look at magnetic anisotropy of FeSi NGO electrical steel. • Study of magnetic behavior under elastic as well as plastic tensile stresses. • Correlation of magnetic behavior with microscopic deformation mechanisms. • Discussion of detrimental and beneficial effects of external stresses. • Loss separation at different polarizations and frequencies under increasing stress.

  18. Effect of elastic and plastic tensile mechanical loading on the magnetic properties of NGO electrical steel

    International Nuclear Information System (INIS)

    Leuning, N.; Steentjes, S.; Schulte, M.; Bleck, W.; Hameyer, K.

    2016-01-01

    The magnetic properties of non-grain-oriented (NGO) electrical steels are highly susceptible to mechanical stresses, i.e., residual, external or thermal ones. For rotating electrical machines, mechanical stresses are inevitable and originate from different sources, e.g., material processing, machine manufacturing and operating conditions. The efficiency and specific losses are largely altered by different mechanical stress states. In this paper the effect of tensile stresses and plastic deformations on the magnetic properties of a 2.9 wt% Si electrical steel are studied. Particular attention is paid to the effect of magnetic anisotropy, i.e., the influence of the direction of applied mechanical stress with respect to the rolling direction. Due to mechanical stress, the induced anisotropy has to be evaluated as it is related to the stress-dependent magnetostriction constant and the grain alignment. - Highlights: • A detailed look at magnetic anisotropy of FeSi NGO electrical steel. • Study of magnetic behavior under elastic as well as plastic tensile stresses. • Correlation of magnetic behavior with microscopic deformation mechanisms. • Discussion of detrimental and beneficial effects of external stresses. • Loss separation at different polarizations and frequencies under increasing stress.

  19. Rheological Characterization of Warm-Modified Asphalt Mastics Containing Electric Arc Furnace Steel Slags

    Directory of Open Access Journals (Sweden)

    M. Pasetto

    2016-01-01

    Full Text Available The environmental sustainability of road materials and technologies plays a key role in pavement engineering. In this sense, the use of Warm Mix Asphalt (WMA, that is, a modified asphalt concrete that can be produced and applied at lower temperature, is considered an effective solution leading to environmental and operational benefits. The environmental sustainability of WMA can be further enhanced with the inclusion of steel slag in partial substitution of natural aggregates. Nevertheless, such innovative material applied at lower temperatures containing warm additives and steel slag should be able to guarantee at least the same performance of traditional hot mix asphalts, thus assuring acceptable mechanical properties and durability. Therefore, the purpose of this study is to investigate the rheological behaviour of bituminous mastics obtained combining a warm-modified binder and a filler (material passing to 0.063 mm coming from electric arc furnace steel slag. To evaluate the influence of both warm additive and steel slag, a plain binder and limestone filler were also used for comparison purposes. Complex modulus and permanent deformation resistance of bitumens and mastics were assessed using a dynamic shear rheometer. Experimental results showed that steel slag warm mastics assure enhanced performance demonstrating promising applicability.

  20. The measurement of magnetic properties of electrical sheet steel - survey on methods and situation of standards

    CERN Document Server

    Sievert, J

    2000-01-01

    A brief review of the different requirements for magnetic measurement techniques for material research, modelling of material properties and grading of the electrical sheet steel for trade purposes is presented. In relation to the main application of laminated electrical steel, this paper deals with AC measurement techniques. Two standard methods, Epstein frame and Single Sheet Tester (SST), producing different results, are used in parallel. This dilemma was analysed in detail. The study leads to a possible solution of the problem, i.e. the possibility of converting the results of one of the two methods into the results of the other in order to satisfy the users of the Epstein method and, at the same time, to improve the acceptance of the more economical SST method.

  1. Influence Voltage Pulse Electrical Discharge In The Water at the Endurance Fatigue Of Carbon Steel

    OpenAIRE

    I.A. Vakulenko; A.G. Lisnyak

    2016-01-01

    Effect of pulses of electrical discharge in the water at the magnitude of the limited endurance under cyclic loading thermally hardened carbon steel was investigated. Observed increase stamina during cyclic loading a corresponding increase in the number of accumulated dislocations on the fracture surface. Using the equation of Cofino-Manson has revealed a decrease of strain loading cycle after treatment discharges. For field-cycle fatigue as a result of processing the voltage pulses carbon st...

  2. Outcomes of experimental researches on stainless steel decontamination from radioactive contamination using electric slag remelting method

    International Nuclear Information System (INIS)

    Vurim, A.D.; Pakhnitz, A.V.; Trukhachev, A.G.; Bukhtoyarov, O.I.; Goncharov, A.Ye.

    2003-01-01

    Full text: Institute of Atomic Energy prepared and conducted the experiments the purpose of researching a possibility of applying of stainless steel electric slag remelting for its decontamination from radioactive contamination. The activities were conducted at participating of the specialists of Kurgan State University, Kurgan (Russian Federation). A stand, which includes the electroslag furnace (power - 150 kW, current - to 3000 A) and auxiliary equipment (the system of common and special ventilation, system of remote control, system of parameters measuring and registering and others) was created to conduct the experiments. The properties of slag compositions were researched in the course of experiments preparation. Oxide (CaO-Al 2 O 3 - CaO-SiO 2 - MgO-B 2 O 3 ) and fluoride-oxide (CaF 2 -SiO 2 - MgF 2 -SiO 2 ) slag systems and some their modifications were chosen to research physical and chemical properties. Physical and chemical properties of the slag systems were experimentally researched and it included: measuring of surface tension using the method of maximum pressure in a gas bubble (at the same time density was measured); measuring of slag alloys electrical conductivity; measuring of melt volt-ampere characteristics. The flue tubes of high temperature reactor gas cooling KET technological channels were chosen as a source of radioactive contaminated stainless steel. This reactor is meant for testing of the fuel pin and FA of the nuclear pulse propulsion. Decontamination effect for all the remelted flue tubes was indirectly confirmed by the outcomes of measuring of radioactive radiation dose rate of the materials, extracted of the crystallizer after experiments finishing. The outcomes of the experiments show that the following processes pass at electroslag remelting of radioactively contaminated steel: uranium extraction from steel; uranium transfer from steel to slag; saving or insignificant modification of steel initial composition; radionuclides deposing

  3. Influence of temperature on magnetic properties of silicon steel lamination

    Directory of Open Access Journals (Sweden)

    Junquan Chen

    2017-05-01

    Full Text Available In this paper, we studied the influence of thermal effect on the iron loss components by DC and AC magnetic measurement. The measured result shows that iron loss of nonoriented silicon steel is more influenced by temperature than grain oriented one. Based on loss separation model, we have found a suitable iron loss expression for nonoriented and grain oriented steels. Then a temperature dependent iron loss model is proposed, where temperature coefficient k is introduced to consider thermal effect on dynamic loss. The iron loss model is validated by all series of silicon steel stripe made by WISCO. The relative error of the model is about 11% in a wide range of 20∼400Hz, 20∼200°C, 0∼2T. The proposed model can be applicable to other types of magnetic materials as long as their resistivity rate exhibits approximately linear thermal dependence within a temperature range of 20∼200°C.

  4. Significance of steel electrical resistance method in the evaluation of reinforcement corrosion in cementitious systems

    Directory of Open Access Journals (Sweden)

    Krajci, L.

    2004-06-01

    Full Text Available The suitable detection system of steel reinforcement corrosion in concrete structures contributes to the reduction of their maintenance costs. Method of steel electrical resistance represents non-destructive monitoring of steel in cementitious systems. Specially prepared and arranged test specimen of steel as a corrosion sensor is embedded in mortar specimen. Verification tests of this method based on chloride corrosion of steel in mortars as well as its visual inspection are introduced. Significance of steel electrical resistance method lies in the expression of steel corrosion by these quantitative parameters: reduction of cross-section of steel, thickness of corroded layer and loss of weight of steel material. This method is an integral method that allows the indirect determination of mentioned corrosion characteristics. The comparison of verified method with gravimetric evaluation of steel corrosion gives a good correspondence. Test results on mortars with calcium chloride dosages between 0.5% and 4.0% by weight of cement prove high sensitiveness and reliability of steel electrical resistance method.

    La utilización de un sistema de detección de la corrosión de las armaduras en estructuras de hormigón puede contribuir a la reducción de sus costes de mantenimiento. El método de la resistencia eléctrica del acero consiste en la monitorización no-destructiva realizada sobre el acero en sistemas cementantes. Dentro de la muestra de mortero se coloca el sistema de detección, especialmente preparado y fijado, actuando como un sensor de la corrosión. En este trabajo se presentan ensayos de verificación de este método, junto con inspecciones visuales, en morteros sometidos a corrosión de armaduras por efecto de los cloruros. La efectividad de este método de la resistencia eléctrica del acero se expresa, en la corrosión de armaduras, de acuerdo a los siguientes parámetros cuantitativos: reducción de la sección transversal del

  5. Effect of Co deposition on oxidation behavior and electrical properties of ferritic steel for solid oxide fuel cell interconnects

    Energy Technology Data Exchange (ETDEWEB)

    Kruk, A.; Adamczyk, A.; Gil, A. [AGH University of Science and Technology, Faculty of Materials Science and Ceramics, al. Mickiewicza 30, 30-059 Krakow (Poland); Kąc, S. [AGH University of Science and Technology, Faculty of Metals Engineering and Industrial Computer Science, al. Mickiewicza 30, 30-059 Krakow (Poland); Dąbek, J.; Ziąbka, M. [AGH University of Science and Technology, Faculty of Materials Science and Ceramics, al. Mickiewicza 30, 30-059 Krakow (Poland); Brylewski, T., E-mail: brylew@agh.edu.pl [AGH University of Science and Technology, Faculty of Materials Science and Ceramics, al. Mickiewicza 30, 30-059 Krakow (Poland)

    2015-09-01

    In this work, a Co layer deposited on DIN 50049 steel by means of pulsed laser deposition was applied for the protection of solid oxide fuel cell (SOFC) interconnects operating on the cathode side. The coated and uncoated steel samples were oxidized in air at 1073 K for 500 h, and their microstructures as well as electrical resistances were evaluated using X-ray diffraction, atomic force microscopy, scanning electron microscopy coupled with energy-dispersive X-ray spectroscopy, and the 2-probe 4-point direct current method. It was demonstrated that the Co coating had reduced the oxidation rate of the steel by nearly a half. The area-specific resistance value of the coated steel was 5 × 10{sup −6} Ω·m{sup 2}, which was significantly lower than that of bare steel after 350 h of oxidation at 1073 K. Cr vaporization tests showed that the Co coating was efficient at blocking the outward diffusion of Cr. The obtained results prove that steel coated with a thin film of cobalt was suitable for use as metallic interconnect material in SOFCs operating at intermediate temperatures. - Highlights: • Co layer was deposited on ferritic steel by means of pulsed laser deposition. • Coated and bare ferritic steel samples were exposed to air at 1073 K for 500 h. • Scale growth rate on bare steel is higher than that on coated steel. • Electrical resistance for oxidized coated steel was lower than for bare steel. • Co-coated steel effectively reduced the formation of volatile Cr species.

  6. The influence of the structure of the metal load removal from liquid steel in electric arc furnaces

    Science.gov (United States)

    Pǎcurar, Cristina; Hepuť, Teodor; Crisan, Eugen

    2016-06-01

    One of the main technical and economic indicators in the steel industry and steel respectively the development it is the removal of liquid steel. This indicator depends on several factors, namely technology: the structure and the quality metal load, the degree of preparedness of it, and the content of non-metallic material accompanying the unit of drawing up, the technology for the elaboration, etc. research has been taken into account in drawing up steel electric arc furnace type spring EBT (Electric Bottom taping), seeking to load and removing components of liquid steel. Metal load has been composed of eight metal grades, in some cases with great differences in terms of quality. Data obtained were processed in the EXCEL spreadsheet programs and MATLAB, the results obtained being presented both graphically and analytically. On the basis of the results obtained may opt for a load optimal structure metal.

  7. Steel

    International Nuclear Information System (INIS)

    Zorev, N.N.; Astafiev, A.A.; Loboda, A.S.; Savukov, V.P.; Runov, A.E.; Belov, V.A.; Sobolev, J.V.; Sobolev, V.V.; Pavlov, N.M.; Paton, B.E.

    1977-01-01

    Steels also containing Al, N and arsenic, are suitable for the construction of large components for high-power nuclear reactors due to their good mechanical properties such as good through-hardening, sufficiently low brittleness conversion temperature and slight displacement of the latter with neutron irradiation. Defined steels and their properties are described. (IHOE) [de

  8. Application and analysis of palladium vapor deposited on stainless steel for high temperature electrical contacts

    International Nuclear Information System (INIS)

    Jodeh, S.

    2008-01-01

    Using electron beam evaporation. Pd thin films of 300 nm thickness have been deposited on 301 stainless steel for high temperature electrical contact studies. The structure and compost ion of the helms were studied in detail x-ray diffraction (XRD), scanning electron microscopy (Sem), electron probe microanalysis (EPMA), and x-ray photoelectron spectroscopy (XP S) with sputter depth profiling. The contact properties such as contact resistance, fretting wear resistance, and thermal stability have been measured.The contact resistance rem ins low after heat-aging in air for 168 h at 150 and 200 deg., but increases significantly after heat-aging at 340 deg.. This increase in contact resistance is caused by the formation of about a 27 nm (1 μin.) thick Pdo. In contrast, the thickness of the Pdo is too thin to cause measurable contact resistance increases after heat-aging at 150 and 200 deg.. The fretting wear resistance of Pd coated 301 stainless steel is better than that of electroplated Sn of ser veal thousand nm thickness. Thus, vapor deposited Pd coating on 301 stainless steel may replace electroplated Sn for electrical contact application at elevated temperatures.

  9. Synthesis of electric discharge alloyed nickel–tungsten coating on tool steel and its tribological studies

    International Nuclear Information System (INIS)

    Arun, Ilangovan; Duraiselvam, Muthukannan; Senthilkumar, V.; Narayanasamy, R.; Anandakrishnan, V.

    2014-01-01

    Highlights: • Electrical discharge alloying/coating made on AISI D2 tool steel. • The hardness of EDA layer is three to four time higher than the base material. • The dry sliding wear tests performed on EDA layer at different temperatures. • The alloyed layer acts as a self-lubricant at higher temperature. - Abstract: The present study examines the method of depositing nickel and tungsten on die steel surface by means of dispersing these elements in dielectric fluid in an electrical discharge alloying (EDA) process. The modified surface was mechanically and metallurgically characterized using Scanning Electron Microscopy (SEM), Energy-Dispersive X-ray spectroscopy (EDX), microhardness tester and Pin-on-disc tribometer. The phase transformations that occurred during EDA process were evaluated by XRD. The deposition of Ni and W on die steel surfaces yielded minimal cracks with excellent metallurgical bonding. Higher hardness (∼1059 HV 0.3 ) with little brittleness resulted in superior wear resistance properties, a property which was retained even at elevated temperature

  10. Local electrical properties of thermally grown oxide films formed on duplex stainless steel surfaces

    Science.gov (United States)

    Guo, L. Q.; Yang, B. J.; He, J. Y.; Qiao, L. J.

    2018-06-01

    The local electrical properties of thermally grown oxide films formed on ferrite and austenite surfaces of duplex stainless steel at different temperatures were investigated by Current sensing atomic force microscopy, X-ray Photoelectron Spectroscopy (XPS) and Auger Electron Spectroscopy (AES). The current maps and XPS/AES analyses show that the oxide films covering austenite and ferrite surfaces formed at different temperatures exhibit different local electrical characteristics, thickness and composition. The dependence of electrical conductivity of oxide films covering austenite and ferrite surface on the formation temperature is attributed to the film thickness and semiconducting structures, which is intrinsically related to thermodynamics and kinetics process of film grown at different temperature. This is well elucidated by corresponding semiconductor band structures of oxide films formed on austenite and ferrite phases at different temperature.

  11. The influence of dew point during annealing on the power loss of electrical steel sheets

    Energy Technology Data Exchange (ETDEWEB)

    Broddefalk, Arvid [Development and Market Research, Cogent Power Ltd., P.O. Box 201, SE-735 23 Surahammar (Sweden)], E-mail: arvid.broddefalk@sura.se; Jenkins, Keith [Development and Market Research, Cogent Power Ltd., P.O. Box 201, SE-735 23 Surahammar (Sweden); Silk, Nick [Corus RD and T, Swinden Technology Centre, Moorgate Rotherham S60 3AR (United Kingdom); Lindenmo, Magnus [Development and Market Research, Cogent Power Ltd., P.O. Box 201, SE-735 23 Surahammar (Sweden)

    2008-10-15

    Decarburization is a necessary part of the processing of electrical steels if their carbon content is above a certain level. The process is usually carried out in a wet hydrogen-nitrogen atmosphere. Having a high dew point has a negative influence on the power loss, though. This is due to oxidation of the steel, which hinders domain wall motion near the surface. In this study, an increase of the power loss was only observed at a fairly high dew point (>20 deg. C). It was also only at these high dew points where a subsurface oxide layer was observed. The surfaces of samples with and without this layer were etched in steps. The magnetic properties of the etched samples corresponded well with the expected behavior based on GDOES profiles of the samples.

  12. The influence of dew point during annealing on the power loss of electrical steel sheets

    Science.gov (United States)

    Broddefalk, Arvid; Jenkins, Keith; Silk, Nick; Lindenmo, Magnus

    Decarburization is a necessary part of the processing of electrical steels if their carbon content is above a certain level. The process is usually carried out in a wet hydrogen-nitrogen atmosphere. Having a high dew point has a negative influence on the power loss, though. This is due to oxidation of the steel, which hinders domain wall motion near the surface. In this study, an increase of the power loss was only observed at a fairly high dew point (>20 °C). It was also only at these high dew points where a subsurface oxide layer was observed. The surfaces of samples with and without this layer were etched in steps. The magnetic properties of the etched samples corresponded well with the expected behavior based on GDOES profiles of the samples.

  13. Influence Voltage Pulse Electrical Discharge In The Water at the Endurance Fatigue Of Carbon Steel

    Directory of Open Access Journals (Sweden)

    I.A. Vakulenko

    2016-05-01

    Full Text Available Effect of pulses of electrical discharge in the water at the magnitude of the limited endurance under cyclic loading thermally hardened carbon steel was investigated. Observed increase stamina during cyclic loading a corresponding increase in the number of accumulated dislocations on the fracture surface. Using the equation of Cofino-Manson has revealed a decrease of strain loading cycle after treatment discharges. For field-cycle fatigue as a result of processing the voltage pulses carbon steel structure improvement, followed by growth of limited endurance decrease per cycle of deformation. With increasing amplitude of the voltage loop gain stamina effect on metal processing voltage pulses is reduced. The results can be used to extend the life of parts that are subject to cyclic loading.

  14. Visualizing Magnetic domain of Electric Steel using Grating Interferometer at NG6 of NIST

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Young Ju; Oh, Oh Sung; Lee, Se Ho; Kim, Dae Seung; Lee, Seung Wook [Pusan National University, Busan (Korea, Republic of); Kim, Jong Yul [KAERI, Daejeon (Korea, Republic of); Kwon, Oh Yeoul [Pohang Iron and Steel Company, Pohang (Korea, Republic of); Hussey, D. S.; Jacobson, D. L.; Lamannad, J. M. [NIST, Gaithersburg (United States)

    2016-05-15

    The Grating Interferometer is one of new imaging techniques provides improved contrast images, Phase Contrast Image and Dark-Field Image, which have never been seen before by conventional radiography. Neutron Dark-Field Imaging (NDFI) suggests new approach for material science providing the scattering image caused by the micro-structure of object. We attracted to the application of NDFI for material science, the electric steel which produce magnetic scattering information especially. In this study, we developed 1 dimensional gratings using gadox filling method to make the Talbot-Lau Interferometer (TLI). The experiment was conducted at cold neutron imaging facility NG6 of National Institute of Standards and Technologies, NIST. We confirmed that the 3 order Talbot-Lau type of neutron grating interferometer which is composed of gratings made by gadox filling method is well operated at cold neutron imaging beamline. NDFI is definitely powerful visualizing tool for material science, especially magnetic materials. In further study, we will research electric steel more in realistic conditions when it is worked as a component of electric motor.

  15. Hardness and structure changes at surface in electrical discharge machined steel C 3840

    International Nuclear Information System (INIS)

    Karastojkovic, Z.; Janjusevic, Z.

    2003-01-01

    The electrical discharge machining (EDM) of both hard and soft materials became an important technique in industrial applications. This technique has an advantage in producing of structural/tool parts of complex geometry. The EDM is based on electrical phenomena, when the treated surface undergoes to erosion. The first step in EDM, the melting of thin surface layer, frequently is neglected. In this paper the changes of hardness and structure at surface layer, after EDM is applied on steel C 3840, will be discussed. The steel C- 3840 was quenched and tempered to hardness of 63 HRC, at surface, and than machined by electrical discharging. The changed, white, layer is just a product of melting and decarburization processes. The white layer is registered at surface by using a metallographic investigation. Hardness profile is measured from surface to the interior of material. The achievement of local high temperatures during EDM is resulting on melt and erosion of material. Besides of these effects, during EDM were happened some minor but not a neglectible effects, primary on structure changes on treated surface. It would be expected that melting, even an evaporation of melted metal, and further the phase transformation have an important influence on the starting structure. (Original)

  16. [Health surveillance in a steel making industry with electric arc furnace: 15 years of experience].

    Science.gov (United States)

    Corti, P

    2012-01-01

    This paper analyzes the results of health surveillance carried out in an electric steel mill for 15 years. We have analyzed the trend of audiometry, spirometry and main indicators of exposure to chemical risk: serum lead, urinary OH-pyrene, erythrocyte ZPP, and the results of risk assessment of stress work related. The analyses of the trend of audiometry, spirometry and biological monitoring shows an important improving in the working environment due to the progressive automation of production steps in the course of several years, consistent and correct use of DPI, information and training.

  17. Determining the effect of grain size and maximum induction upon coercive field of electrical steels

    Science.gov (United States)

    Landgraf, Fernando José Gomes; da Silveira, João Ricardo Filipini; Rodrigues-Jr., Daniel

    2011-10-01

    Although theoretical models have already been proposed, experimental data is still lacking to quantify the influence of grain size upon coercivity of electrical steels. Some authors consider a linear inverse proportionality, while others suggest a square root inverse proportionality. Results also differ with regard to the slope of the reciprocal of grain size-coercive field relation for a given material. This paper discusses two aspects of the problem: the maximum induction used for determining coercive force and the possible effect of lurking variables such as the grain size distribution breadth and crystallographic texture. Electrical steel sheets containing 0.7% Si, 0.3% Al and 24 ppm C were cold-rolled and annealed in order to produce different grain sizes (ranging from 20 to 150 μm). Coercive field was measured along the rolling direction and found to depend linearly on reciprocal of grain size with a slope of approximately 0.9 (A/m)mm at 1.0 T induction. A general relation for coercive field as a function of grain size and maximum induction was established, yielding an average absolute error below 4%. Through measurement of B50 and image analysis of micrographs, the effects of crystallographic texture and grain size distribution breadth were qualitatively discussed.

  18. Influence of direct reduced iron on the energy balance of the electric arc furnace in steel industry

    International Nuclear Information System (INIS)

    Kirschen, Marcus; Badr, Karim; Pfeifer, Herbert

    2011-01-01

    A model of the EAF energy efficiency was developed based on a closed mass and energy balance of the EAF melting process. This model was applied to industrial EAFs in steel industry charged with scrap or with mixes of scrap and DRI. Complex mass and energy conversion in the EAF was simplified with the introduction of mass and energy conversion efficiencies for the conversion of oxygen and the energy conversion of electrical energy in the electric arcs, chemical energy from the oxidation reactions in the melt and energy from the combustion of burner gas. It turned out that close agreement with observed process parameters from 16 EAFs is obtained by slight variations of the efficiency values. Especially the sensitivity of the steel temperature from the energy conversion efficiency of the electric arc energy indicates the importance of efficient foaming slag operation in EAF steel making. Characteristics and process parameters of DRI charged EAFs are discussed. Model results for a series of case studies illustrate the correlations between DRI chemical composition, DRI portion, oxygen consumption, etc. with electrical energy demand in order to indentify cost-effective EAF process conditions. -- Highlights: → Energy demand and carbon dioxide emission figures of EAF steelmaking processes based on steel scrap and DRI. → Complete energy balance of the EAF process using various input materials. → Application of the model to industrial EAF in steel industry in 4 case studies and discussion of model results. → Comparison with other models, critical discussion.

  19. Modeling of electric and heat processes in spot resistance welding of cross-wire steel bars

    Science.gov (United States)

    Iatcheva, Ilona; Darzhanova, Denitsa; Manilova, Marina

    2018-03-01

    The aim of this work is the modeling of coupled electric and heat processes in a system for spot resistance welding of cross-wire reinforced steel bars. The real system geometry, dependences of material properties on the temperature, and changes of contact resistance and released power during the welding process have been taken into account in the study. The 3D analysis of the coupled AC electric and transient thermal field distributions is carried out using the finite element method. The novel feature is that the processes are modeled for several successive time stages, corresponding to the change of contact area, related contact resistance, and reduction of the released power, occurring simultaneously with the creation of contact between the workpieces. The values of contact resistance and power changes have been determined on the basis of preliminary experimental and theoretical investigations. The obtained results present the electric and temperature field distributions in the system. Special attention has been paid to the temperature evolution at specified observation points and lines in the contact area. The obtained information could be useful for clarification of the complicated nature of interrelated electric, thermal, mechanical, and physicochemical welding processes. Adequate modeling is also an opportunity for proper control and improvement of the system.

  20. Evaluation of the electrical conductivity and corrosion resistance for layers deposited via sputtering on stainless steel

    Science.gov (United States)

    Blanco, J.; Salas, Y.; Jiménez, C.; Pineda, Y.; Bustamante, A.

    2017-12-01

    In some Engineering fields, we need that conductive materials have a mechanic performance and specific electrical for that they maintain conditions or corrosive attack if they are in the environment or if they are closed structure. The stainless steels have an inert film on their surface and it has the function to act in contrast to external agents who generates the corrosion, especially for stings, spoiling the film until to fail. We found a solution taking into account the electrical performance and the anticorrosive; into the process we put recovering of specific oxides on, stainless steel using the method of sputtering with Unbalanced Magnetron, (UBM) varying the oxygen in the reactive environment. The coating obtained had a thickness one micron approximately and we saw on serious structural uniformity [1]. The corrosion resistance was evaluated through the potentiodynamics polarization and electrochemical spectroscopy impedance in NACL according to the standard. The cathode protection is the most important method employed for the corrosion prevention of metallic structures in the soil or immersed on the water. The electrical resistivity was evaluated with the four points methods and it showed a behaviour of diode type in some substrates with a threshold potential in several volts. We noticed a simple resistance solution when it was analysed in the Nyquist graphics whit the Electrochemical Impedance Spectroscopy technique. With on equivalent circuit, for this reason we determinate a variation in the corrosion speed in almost two orders of magnitude when we analysed the potentiodynamics curve by Tafel approximation. The data obtained and analysed show that this type of surface modification maintains the conductivity condition at the interface, improving the resistance in relation whit the corrosion of these elements where the recovering allowed the ionic flow wished for overcoming threshold voltage, acting as an insulator in different cases.

  1. Secondary recrystallization behavior in a twin-roll cast grain-oriented electrical steel

    Energy Technology Data Exchange (ETDEWEB)

    Song, Hong-Yu; Liu, Hai-Tao, E-mail: liuht@ral.neu.edu.cn; Wang, Yin-Ping; Wang, Guo-Dong

    2017-04-15

    The microstructure and texture evolution along the processing was investigated with a particular focus on the secondary recrystallization behavior in a 0.23 mm-thick twin-roll cast grain-oriented electrical steel. A striking feature is that Goss orientation originated during twin-roll casting as a result of shear deformation and it was further enhanced during hot rolling and normalizing. After primary recrystallization annealing, a homogeneous microstructure associated with a sharp γ-fiber texture was produced. During secondary recrystallization annealing, the γ-fiber texture was first strengthened and weakened with increasing temperature prior to the onset of secondary recrystallization. Goss grains always exhibited more 20–45° misoriented boundaries than the matrix. The matrix was quite stable during secondary recrystallization with the aid of dense inhibitors. Finally, a complete secondary recrystallization microstructure consisting of large Goss grains was produced. The grain boundary characteristics distribution indicated that the high energy model was responsible for the abnormal growth of Goss grains under the present conditions. - Highlights: • A 0.23 mm twin-roll cast grain-oriented silicon steel sheet was produced. • Goss orientation originated during twin-roll casting. • Secondary recrystallization behavior was briefly investigated. • γ-fiber texture was enhanced prior to the onset of secondary recrystallization. • A complete secondary recrystallization microstructure was produced.

  2. Influence of crystal orientation on magnetostriction waveform in grain orientated electrical steel

    Energy Technology Data Exchange (ETDEWEB)

    Kijima, Gou, E-mail: g-kijima@jfe-steel.co.jp [Steel Research Laboratory, JFE Steel Corporation, Kawasaki, 210-0855 (Japan); Yamaguchi, Hiroi; Senda, Kunihiro; Hayakawa, Yasuyuki [Steel Research Laboratory, JFE Steel Corporation, Kurashiki, 712-8511 (Japan)

    2014-08-01

    Aiming to gain insight into the mechanisms of grain-oriented electrical steel sheet magnetostriction waveforms, we investigated the influence of crystal orientations. An increase in the β angle results in an increase in the amplitude of magnetostriction waveform, but does not affect the waveform itself. By slanting the excitation direction to simulate the change of the α angle, change in the magnetostriction waveform and a constriction–extension transition point in the steel plate was observed. The amplitude, however, was not significantly affected. We explained the nature of constriction–extension transition point in the magnetostriction waveform by considering the magnetization rotation. We speculated that the change of waveform resulting from the increase in the coating tensile stress can be attributed to the phenomenon of the magnetization rotation becoming hard to be generated due to the increase of magnetic anisotropy toward [001] axis. - Highlights: • β angle is related with the amplitude of magnetostriction waveform. • α angle is related with the magnetostriction waveform itself. • The effect of α angle can be controlled by the effect of coating tensile stress.

  3. Removal of Heavy Metals from Steel Making Waste Water by Using Electric Arc Furnace Slag

    Directory of Open Access Journals (Sweden)

    C. L. Beh

    2012-01-01

    Full Text Available This work investigated the reduction of chemical oxygen demand (COD, biological oxygen demand (BOD, total suspended solids (TSS and the concentration of heavy metals of wastewater from a steel making plant. Adsorption experiments were carried out by electric arc furnace slag (EAFS in a fixed-bed column mode. The raw wastewater did not meet the standard B limitations, having high values of BOD, COD, TSS, Iron, Zinc, Manganese and Copper. After passing through the fixed bed column, BOD, COD and TSS values decreased to 1.6, 6.3 and <2 mgL-1, respectively while the concentration of Iron, Zinc, Manganese and Copper were 0.08, 0.01, 0.03 and 0.07 mgL-1, respectively. The results confirmed that EAFS can be used as an efficient adsorbent for producing treated water that comply with the Standard B limitations for an industrial effluent.

  4. Analysis of microstructure and microtexture in grain-oriented electrical steel (GOES during manufacturing process

    Directory of Open Access Journals (Sweden)

    A. Volodarskaja

    2015-10-01

    Full Text Available The final Goss texture in grain-oriented electrical steels (GOES is affected by microstructure evolution and inheritance during the whole production process. This paper presents the results of detailed microtexture and microstructure investigations on GOES after the basic steps of the industrial AlN + Cu manufacturing process: hot rolling, first cold rolling + decarburization annealing, second cold rolling and final high temperature annealing. Microstructure studies showed that a copper addition to GOES affected solubility of sulphides. Copper rich sulphides dissolved during hot rolling and re-precipitated during decarburization annealing. An intensive precipitation of AlN and Si3N4 took place during decarburization annealing. No ε - Cu precipitation was detected. After high temperature annealing the misorientation of individual grains reached up to 8°.

  5. Thin grain oriented electrical steel for PWM voltages fed magnetic cores

    Directory of Open Access Journals (Sweden)

    Thierry Belgrand

    2018-04-01

    Full Text Available This paper reports on performances of high permeability grain oriented electrical steel when used in association with power electronic switching devices. Loss measurement results obtained from the Epstein test, using sinusoidal or various PWM voltages in medium frequency range, show that for both studied thicknesses (HGO 0.23mm and HGO 0.18mm, comparing performances at a fixed induction level between the various situations may not be the most convenient method. The effect of magnetic domain refinement has been investigated. After having shown the interest of lowering the thickness, an alternative way of looking at losses is proposed that may help to design the magnetic core when it comes to the matter of reducing size in considering frequency and magnetization levels.

  6. 78 FR 59059 - Grain-Oriented Electrical Steel From China, Czech Republic, Germany, Japan, Korea, Poland, and...

    Science.gov (United States)

    2013-09-25

    ...)] Grain-Oriented Electrical Steel From China, Czech Republic, Germany, Japan, Korea, Poland, and Russia... Republic, Germany, Japan, Korea, Poland, and Russia that are alleged to be sold in the United States at less than fair value. Unless the Department of Commerce extends the time for initiation pursuant to...

  7. INFLUENCE OF STRUCTURAL PARAMETERS OF LOW-CARBON STEEL ON ELECTRIC ARC BURNING

    Directory of Open Access Journals (Sweden)

    I. O. Vakulenko

    2017-10-01

    Full Text Available Purpose. The article is aimed to evaluate the influence of structural parameters of low-carbon steel on arcing process. Methodology. The values of the micro- and substructure characteristics of the electrode wire metal were changed by varying the parameters of heat treatment and cold deformation by drawing. The degree of plastic deformation was obtained by drawing blanks from different initial diameter to final dimension of 1 mm. The thermal treatment was carried out in electric chamber furnace of the SNOL-1,6.2,5.1/11-IZ type. The temperature was measured by chromel-alumel thermocouple and the electromotive force was determined using the DC potentiometer. In order to obtain the substructure of different dispersion degree the steel (after quenching from temperatures and tempering at 650°C for 1 hour was subjected to cold drawing to reduction 17 – 80%. To form structure with different ferrite grain size the steel after drawing was annealed at 680°C for 1 hour. The microstructure was examined under a light and electron transmission microscope UEMV-100K at the accelerating voltage 100 kV. The grain and subgrain sizes were evaluated using the methodologies of quantitative metallography. A welding converter of the PSG-500 type was used to study the arc welding process of direct and reverse polarities. Findings. The experimentally detected value of the welding current, which depends on the degree of deformation during wire drawing, under conditions of stable arc burning of direct polarity is about an order of magnitude lower than the calculated value. Similar difference was found for the arc of reverse polarity: the experimental value of the welding current is 5...6 times less than the calculated value. Dependence analysis shows that, regardless of the polarity of the welding arc, a good enough agreement between the calculated and experimental values of the welding current is limited to deformations of 60%. For deformation degrees of more than 60

  8. Magnetic fields from electric toothbrushes promote corrosion in orthodontic stainless steel appliances but not in titanium appliances.

    Science.gov (United States)

    Kameda, Takashi; Ohkuma, Kazuo; Oda, Hirotake; Sano, Natsuki; Batbayar, Nomintsetseg; Terashima, Yukari; Sato, Soh; Terada, Kazuto

    2013-01-01

    Electric toothbrushes are widely used, and their electric motors have been reported to produce low-frequency electromagnetic fields that induced electric currents in metallic objects worn by the users. In this study, we showed that electric toothbrushes generated low-frequency magnetic fields (MFs) and induced electric currents in orthodontic appliances in artificial saliva (AS), which accelerated corrosion in stainless steel (SUS) appliances, but not in titanium (Ti) appliances; the corrosion was evaluated by using an inductively coupled plasma-optical emission spectrometer and a three-dimensional laser confocal microscope. The pH of AS used for appliance immersion did not change during or after MF exposure. These results suggested that MF-induced currents from electric toothbrushes could erode SUS appliances, but not Ti appliances, because of their high corrosion potentials. Further studies are required to clarify the mechanisms of metallic corrosion by induced currents in dental fields, which may trigger metal allergies in patients.

  9. Experimental Investigation of Surface Layer Properties of High Thermal Conductivity Tool Steel after Electrical Discharge Machining

    Directory of Open Access Journals (Sweden)

    Rafał Świercz

    2017-12-01

    Full Text Available New materials require the use of advanced technology in manufacturing complex shape parts. One of the modern materials widely used in the tool industry for injection molds or hot stamping dies is high conductivity tool steel (HTCS 150. Due to its hardness (55 HRC and thermal conductivity at 66 W/mK, this material is difficult to machine by conventional treatment and is being increasingly manufactured by nonconventional technology such as electrical discharge machining (EDM. In the EDM process, material is removed from the workpiece by a series of electrical discharges that cause changes to the surface layers properties. The final state of the surface layer directly influences the durability of the produced elements. This paper presents the influence of EDM process parameters: discharge current Ic and the pulse time ton on surface layer properties. The experimental investigation was carried out with an experimental methodology design. Surface layers properties including roughness 3D parameters, the thickness of the white layer, heat affected zone, tempered layer and occurring micro cracks were investigated and described. The influence of the response surface methodology (RSM of discharge current Ic and the pulse time ton on the thickness of the white layer and roughness parameters Sa, Sds and Ssc were described and established.

  10. Experimental study of electrical discharge drilling of stainless steel UNS S30400

    Science.gov (United States)

    Hanash, E. A. H.; Ali, M. Y.

    2018-01-01

    In this study, overcut and taper angle were investigated in machining of stainless steel UNS S30400 against three different electrical discharge machining parameters which are electric current (Ip), pulse on-time (Ton) and pulse off-time (Toff). The electrode used was of 1 mm diameter with aspect ratio of 10. Dimensional accuracy was measured by evaluating overcut and taper angle. Those two measurements were performed using optical microscope model (Olympus BX41M, Japan). The experimentation planning, evaluation, analysis and optimization have been carried out using DOE software version 10.0.3 RSM based method with total number of twenty experiments. The research reveals that, discharge current was found to have the most significant effect on overcut and taper angle followed by pulse on-time and pulse off-time. As the discharge current and pulse on-time increase, overcut and taper angle are increased. However, when pulse off-time increases, overcut and taper angle decrease. The outcome result of this study will be very useful in the manufacturing industry to select the appropriate parameters for the selected work material. The model has shown a great accuracy with percentage error of less than 5%.

  11. Study of the instability of black slags from electric arc furnace steel industry

    Directory of Open Access Journals (Sweden)

    Frías, M.

    2002-09-01

    Full Text Available In Spain, the steel manufacture produces important quantities of by-products, representing between 15 and 20 % of total steel production. Most by-products are deposited on open air spaces causing serious economical and environmental problems, internationally, different recycling wais are studied, being the main alternative for these by-products as recycled aggregate. The possibility of recycling these by-products in construction sector depends on its possible volume instability because of the presence of some undesirable compounds. In current paper, two different black slags from electric arc furnace steel industry were chemically characterized, paying attention to some well-known compounds by theirs expansion effects, such as: free CaO, free MgO, chlorides and sulphates. The analytical results carried out in the current research detected the presence of insignificant or null amounts of harmful compounds. Therefore, they should not have any negative incidence on phenomena of volume instability.

    En España la fabricación de acero produce grandes cantidades de residuos industriales, las cuales representan entre el 15-20 % de la producción total de acero, en su mayor parte se depositan en vertederos, causando serios problemas económicos y medioambientales a todos los sectores implicados. A nivel internacional, se están estudiando diferentes vías de reutilización, siendo su uso principal como árido de reciclado. La posibilidad de reutilizar estos subproductos industriales en el sector de la construcción se basa en su posible inestabilidad volumétrica, debido a la presencia de ciertos compuestos no deseados. En este trabajo se caracterizan químicamente 2 escorias negras de horno de arco eléctrico con diferente procedencia y se cuantifican algunos de los principales compuestos conocidos por sus efectos expansivos, como: cal libre, magnesia libre, cloruros y sulfatos. Los resultados analíticos de estas dos escorias negras muestran

  12. Electrospinning of oriented and nonoriented ultrafine fibers of biopolymers

    Science.gov (United States)

    Vu, David

    2005-07-01

    Chitosan has long been known as a biocompatible and biodegradable material suitable for tissue engineering applications. Unfortunately, conventional chitosan solutions cannot be used for electrospinning due to their high conductivity, viscosity and surface tension. We have developed a method to produce clear chitosan solutions with conductivities, surface tension and viscosities that facilitate their processing into micron and submicron fibers via electrospinning. Acetic acid, carbon dioxide and organic solvents are key ingredients in preparing the chitosan solutions. Oriented and non oriented chitosan fibers were produced with the ultimate goal of designing a suitable tissue engineering scaffold. Circularly oriented, continuous, and aligned nanofibers were produced via this technique in the form of a thin membrane or fibrous "mat". Chitosan fiber diameters ranged from 5 micrometers down to 100 nanometers. The structure and mechanical properties of oriented and randomly aligned chitosan fiber deposits could potentially be exploited for cartilage tissue engineering. Ultrafine fibers of starch acetate (SA) also were prepared by the electrospinning process. In this study, solvent mixtures based on DMF, DMSO, pyrindine, acetic acid, acetone, THF, DMC, chloroform were used. A two-solvent formulation was used to study the effect of viscosity, surface tension, and conductivity to the fiber diameter. Also, water and ethanol were used to decrease the boiling point of the solvent, and to make bundled fibers. Several techniques such as scanning electron microscopy, conductmetry, viscometry, and tensiometry were used in this study. The results showed that the combined effects of viscosity, surface tension, and conductivity are of great importance in controlling the diameter of the fibers. We were able to produce SA fibers that was less than 40 nm in diameter. The dependence of fiber diameter on flow-rate, electric field and solvents also was investigated. A rotating disk and a

  13. Structure analysis of aluminium silicon manganese nitride precipitates formed in grain-oriented electrical steels

    International Nuclear Information System (INIS)

    Bernier, Nicolas; Xhoffer, Chris; Van De Putte, Tom; Galceran, Montserrat; Godet, Stéphane

    2013-01-01

    We report a detailed structural and chemical characterisation of aluminium silicon manganese nitrides that act as grain growth inhibitors in industrially processed grain-oriented (GO) electrical steels. The compounds are characterised using energy dispersive X-ray spectrometry (EDX) and energy filtered transmission electron microscopy (EFTEM), while their crystal structures are analysed using X-ray diffraction (XRD) and TEM in electron diffraction (ED), dark-field, high-resolution and automated crystallographic orientation mapping (ACOM) modes. The chemical bonding character is determined using electron energy loss spectroscopy (EELS). Despite the wide variation in composition, all the precipitates exhibit a hexagonal close-packed (h.c.p.) crystal structure and lattice parameters of aluminium nitride. The EDX measurement of ∼ 900 stoichiometrically different precipitates indicates intermediate structures between pure aluminium nitride and pure silicon manganese nitride, with a constant Si/Mn atomic ratio of ∼ 4. It is demonstrated that aluminium and silicon are interchangeably precipitated with the same local arrangement, while both Mn 2+ and Mn 3+ are incorporated in the h.c.p. silicon nitride interstitial sites. The oxidation of the silicon manganese nitrides most likely originates from the incorporation of oxygen during the decarburisation annealing process, thus creating extended planar defects such as stacking faults and inversion domain boundaries. The chemical composition of the inhibitors may be written as (AlN) x (SiMn 0.25 N y O z ) 1−x with x ranging from 0 to 1. - Highlights: • We study the structure of (Al,Si,Mn)N inhibitors in grain oriented electrical steels. • Inhibitors have the hexagonal close-packed symmetry with lattice parameters of AlN. • Inhibitors are intermediate structures between pure AlN and (Si,Mn)N with Si/Mn ∼ 4. • Al and Si share the same local arrangement; Mn is incorporated in both Mn 2+ and Mn 3+ . • Oxygen

  14. Mechanism of selective corrosion in electrical resistance seam welded carbon steel pipe

    Energy Technology Data Exchange (ETDEWEB)

    Lopez Fajardo, Pedro; Godinez Salcedo, Jesus; Gonzalez Velasquez, Jorge L. [Instituto Politecnico Nacional, Mexico D.F., (Mexico). Escuela Superior de Ingenieria Quimica e Industrias Extractivas. Dept. de Ingenieria Metalurgica

    2009-07-01

    In this investigation the studies of the mechanism of selective corrosion in electrical resistance welded (ERW) carbon steel pipe was started. Metallographic characterizations and evaluations for inclusions were performed. The susceptibility of ERW pipe to selective corrosion in sea water (NACE 1D182, with O{sub 2} or CO{sub 2} + H{sub 2}S) was studied by the stepped potential Potentiostatic electrochemical test method in samples of 1 cm{sup 3} (ASTM G5) internal surface of the pipe (metal base-weld). The tests were looking for means for predicting the susceptibility of ERW pipe to selective corrosion, prior to placing the pipeline in service. Manganese sulfide inclusions are observed deformed by the welding process and they are close to the weld centerline. A slight decarburization at the weld line is observed, and a distinct out bent fiber pattern remains despite the post-weld seam annealing. The microstructure of the weld region consists of primarily polygonal ferrite grains mixed with small islands of pearlite. It is possible to observe the differences of sizes of grain of the present phases in the different zones. Finally, scanning electron microscopic observation revealed that the corrosion initiates with the dissolution of MnS inclusions and with small crack between the base metal and ZAC. (author)

  15. Recycling of electric arc furnace (EAF dust for use in steel making process

    Directory of Open Access Journals (Sweden)

    José Alencastro de Araújo

    2014-07-01

    Full Text Available The EAF dust is listed as hazardous waste from specific source, K061, according to ABNT 10004:2004 and constitutes one of the major problems of electrical steel plant. This work suggests recycling of the EAF dust by sintering of a composite, pre-cast agglomerate (PCA consisting of EAF dust agglomerate to coke particles, mill scale and ceramic fluorite into pellets. The work was divided into three stages, in the first stage the technical viability of using only solid waste industrial to produce a PCA was observed, in the second phase, the main effects between the components of the PCA to obtain the optimal formulation was tested. In the third phase the intensity of the variables, coke and fluorite ceramics, for removing zinc of PCA was checked. Every stage was chemically analyzed by X-ray fluorescence spectrometer and X-ray diffraction. The first two stages of the production PCA were carried out in a pilot plant sintering downstream and the third phase in a pilot plant upstream. As a result of the process two by-products were obtained, the pre-cast agglomerated, PCA, with total iron content exceeding 70%, object of the process of sintering and zinc dust, containing more than 50% zinc resulting from volatilization of this metal during the sintering process and collected by bag filter. In addition, approximately 90% of lead and cadmium contained in the initial EAF dust was extracted.

  16. Mechanism of secondary recrystallization of Goss grains in grain-oriented electrical steel

    Science.gov (United States)

    Hayakawa, Yasuyuki

    2017-12-01

    Since its invention by Goss in 1934, grain-oriented (GO) electrical steel has been widely used as a core material in transformers. GO exhibits a grain size of over several millimeters attained by secondary recrystallization during high-temperature final batch annealing. In addition to the unusually large grain size, the crystal direction in the rolling direction is aligned with , which is the easy magnetization axis of α-iron. Secondary recrystallization is the phenomenon in which a certain very small number of {110} (Goss) grains grow selectively (about one in 106 primary grains) at the expense of many other primary recrystallized grains. The question of why the Goss orientation is exclusively selected during secondary recrystallization has long been a main research subject in this field. The general criterion for secondary recrystallization is a small and uniform primary grain size, which is achieved through the inhibition of normal grain growth by fine precipitates called inhibitors. This paper describes several conceivable mechanisms of secondary recrystallization of Goss grains mainly based on the selective growth model.

  17. Behaviors of Deformation, Recrystallization and Textures Evolution of Columnar Grains in 3%Si Electrical Steel Slabs

    Directory of Open Access Journals (Sweden)

    SHAO Yuan-yuan

    2017-11-01

    Full Text Available The behaviors of deformation and recrystallization and textures evolution of 3% (mass fraction Si columnar-grained electrical steel slabs were investigated by electron backscatter diffractometer technique and X-ray diffraction. The results indicate that the three columnar-grained samples have different initial textures with the long axes arranged along rolling, transverse and normal directions. Three shear orientations can be obtained in surface layer after hot rolling, of which Goss orientation is formed easily. The α and γ fibre rolling orientations are obtained in RD sample, while strong γ fibre orientations in TD sample and sharp {100} orientations in ND sample are developed respectively. In addition, cube orientation can be found in all the three samples. The characteristics of hot rolled orientations in center region reveal distinct dependence on initial columnar-grained orientations. Strong {111}〈112〉 orientation in RD and TD samples separately comes from Goss orientation of hot rolled sheets, and sharp rotated cube orientation in ND sample originates from the initial {100} orientation of hot rolled sheets after cold rolling. Influenced by initial deviated orientations and coarse grain size, large orientation gradient of rotated cube oriented grain can be observed in ND sample. The coarse {100} orientated grains of center region in the annealed sheets show the heredity of the initial columnar-grained orientations.

  18. TECHNOLOGICAL PECULIARITIES O F MELTING AND OUT-OF-FURNACE PROCESSING OF BALANCED STEELS IN CONDITIONS OF ELECTRIC FURNACE STEELMAKING AND CONTINUOUS CASTING

    Directory of Open Access Journals (Sweden)

    S. V. Terletski

    2007-01-01

    Full Text Available The technological peculiarities of melting and out-of-furnace processing of balanced steels in conditions of electric furnace steelmaking and continuous cast of RUP “BMZ” are considered.

  19. INFLUENCE OF THE MODERN SYSTEMS OF THE BLAST STEEL-FURNACE ELECTRICAL PARAMETERS CONTROL ON CAPACITY AND TECHNICAL AND ECONOMICAL INDICES OF MELTING

    Directory of Open Access Journals (Sweden)

    D. N. Andrianov

    2006-01-01

    Full Text Available The reduction of time under the current, electric energy rate, electrodes rate at working of arc steel-furnace with new transformer of capacity 95 MBA and with regulating system SIMELT-AC-NEC are noted.

  20. Iron and steel industry and non-ferrous metal production - the electrical energy consumption and energy efficiency

    International Nuclear Information System (INIS)

    Blazhev, Blagoja; Sofeski, Slobodan

    2002-01-01

    Companies of iron and steel industry and non-ferrous metal production are the largest individual consumers of electricity and other forms of energy. This paper presents the electricity consumption in the last twenty-year period as well as data for their contribution in creating the gross domestic product (GDP) and engagement of labor force in the country. For some of the companies there is data for energy efficiency (kWh/t i.e. MJ/t) in last five years. (Original)

  1. A Novel Hysteresis Model of Magnetic Field Strength Determined by Magnetic Induction Intensity for Fe-3% Si Electrical Steel Applied in Cigarette Making Machines

    Directory of Open Access Journals (Sweden)

    Hao Wang

    2016-01-01

    Full Text Available Hysteresis characteristics of grain-oriented electrical steel were studied through the hysteresis loop. Existing hysteresis fitting simulation methods were summarized, and new Fe-3% Si grain-oriented electrical steel hysteresis loop model was proposed. Undetermined coefficients of the magnetic field intensity and magnetic flux density were determined by both the fixed angle method and the least squares method, and the hysteresis loop model was validated with high fitting degree by experimental data.

  2. Steel making

    CERN Document Server

    Chakrabarti, A K

    2014-01-01

    "Steel Making" is designed to give students a strong grounding in the theory and state-of-the-art practice of production of steels. This book is primarily focused to meet the needs of undergraduate metallurgical students and candidates for associate membership examinations of professional bodies (AMIIM, AMIE). Besides, for all engineering professionals working in steel plants who need to understand the basic principles of steel making, the text provides a sound introduction to the subject.Beginning with a brief introduction to the historical perspective and current status of steel making together with the reasons for obsolescence of Bessemer converter and open hearth processes, the book moves on to: elaborate the physiochemical principles involved in steel making; explain the operational principles and practices of the modern processes of primary steel making (LD converter, Q-BOP process, and electric furnace process); provide a summary of the developments in secondary refining of steels; discuss principles a...

  3. Optimization of electrical conduction and passivity properties of stainless steels used for PEM fuel cell bipolar plates

    International Nuclear Information System (INIS)

    Andre, J.

    2007-10-01

    Among the new technologies for energy for sustainable development, PEMFC (proton exchange membrane fuel cells) offer seducing aspects. However, in order to make this technology fit large scale application requirements, it has to comply with stringent cost, performance, and durability criteria. In such a frame, the goal of this work was to optimize electrical conduction properties and passivity of stainless steels for the conception of PEMFC bipolar plates, used instead of graphite, the reference material. This work presents the possible ways of performance loss when using stainless steels and some methods to solve this problem. Passive film properties were studied, as well as their modifications by low cost industrial surface treatments, without deposition. Ex situ characterizations of corrosion resistance and electrical conduction were performed. Electrochemical impedance spectroscopy, water analysis, surface analysis by microscopy and photoelectron spectroscopy allowed to study the impact of ageing on two alloys in different states, and several conditions representative of an exposure to PEMFC media. Correlations between semi-conductivity properties, composition, and structure of passive layers were considered, but not leading to clear identification of all parameters responsible for electrical conduction and passivity. The plate industrial state is not convenient for direct use in fuel cell to comply with durability and performance requirements. A surface modification studied improves widely electrical conduction at initial state. The performance is degraded with ageing, but maintaining a level higher than the initial industrial state. This treatment increases also corrosion resistance, particularly on the anode side. (author)

  4. Surface integrity and fatigue behaviour of electric discharged machined and milled austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Lundberg, Mattias, E-mail: mattias.lundberg@liu.se; Saarimäki, Jonas; Moverare, Johan J.; Calmunger, Mattias

    2017-02-15

    Machining of austenitic stainless steels can result in different surface integrities and different machining process parameters will have a great impact on the component fatigue life. Understanding how machining processes affect the cyclic behaviour and microstructure are of outmost importance in order to improve existing and new life estimation models. Milling and electrical discharge machining (EDM) have been used to manufacture rectangular four-point bend fatigue test samples; subjected to high cycle fatigue. Before fatigue testing, surface integrity characterisation of the two surface conditions was conducted using scanning electron microscopy, surface roughness, residual stress profiles, and hardness profiles. Differences in cyclic behaviour were observed between the two surface conditions by the fatigue testing. The milled samples exhibited a fatigue limit. EDM samples did not show the same behaviour due to ratcheting. Recrystallized nano sized grains were identified at the severely plastically deformed surface of the milled samples. Large amounts of bent mechanical twins were observed ~ 5 μm below the surface. Grain shearing and subsequent grain rotation from milling bent the mechanical twins. EDM samples showed much less plastic deformation at the surface. Surface tensile residual stresses of ~ 500 MPa and ~ 200 MPa for the milled and EDM samples respectively were measured. - Highlights: •Milled samples exhibit fatigue behaviour, but not EDM samples. •Four-point bending is not suitable for materials exhibiting pronounced ratcheting. •LAGB density can be used to quantitatively measure plastic deformation. •Grain shearing and rotation result in bent mechanical twins. •Nano sized grains evolve due to the heat of the operation.

  5. Heat Transfer Modeling of an Annular On-Line Spray Water Cooling Process for Electric-Resistance-Welded Steel Pipe.

    Science.gov (United States)

    Chen, Zejun; Han, Huiquan; Ren, Wei; Huang, Guangjie

    2015-01-01

    On-line spray water cooling (OSWC) of electric-resistance-welded (ERW) steel pipes can replace the conventional off-line heat treatment process and become an important and critical procedure. The OSWC process improves production efficiency, decreases costs, and enhances the mechanical properties of ERW steel pipe, especially the impact properties of the weld joint. In this paper, an annular OSWC process is investigated based on an experimental simulation platform that can obtain precise real-time measurements of the temperature of the pipe, the water pressure and flux, etc. The effects of the modes of annular spray water cooling and related cooling parameters on the mechanical properties of the pipe are investigated. The temperature evolutions of the inner and outer walls of the pipe are measured during the spray water cooling process, and the uniformity of mechanical properties along the circumferential and longitudinal directions is investigated. A heat transfer coefficient model of spray water cooling is developed based on measured temperature data in conjunction with simulation using the finite element method. Industrial tests prove the validity of the heat transfer model of a steel pipe undergoing spray water cooling. The research results can provide a basis for the industrial application of the OSWC process in the production of ERW steel pipes.

  6. Heat Transfer Modeling of an Annular On-Line Spray Water Cooling Process for Electric-Resistance-Welded Steel Pipe

    Science.gov (United States)

    Chen, Zejun; Han, Huiquan; Ren, Wei; Huang, Guangjie

    2015-01-01

    On-line spray water cooling (OSWC) of electric-resistance-welded (ERW) steel pipes can replace the conventional off-line heat treatment process and become an important and critical procedure. The OSWC process improves production efficiency, decreases costs, and enhances the mechanical properties of ERW steel pipe, especially the impact properties of the weld joint. In this paper, an annular OSWC process is investigated based on an experimental simulation platform that can obtain precise real-time measurements of the temperature of the pipe, the water pressure and flux, etc. The effects of the modes of annular spray water cooling and related cooling parameters on the mechanical properties of the pipe are investigated. The temperature evolutions of the inner and outer walls of the pipe are measured during the spray water cooling process, and the uniformity of mechanical properties along the circumferential and longitudinal directions is investigated. A heat transfer coefficient model of spray water cooling is developed based on measured temperature data in conjunction with simulation using the finite element method. Industrial tests prove the validity of the heat transfer model of a steel pipe undergoing spray water cooling. The research results can provide a basis for the industrial application of the OSWC process in the production of ERW steel pipes. PMID:26201073

  7. Surface quality analysis of die steels in powder-mixed electrical discharge machining using titan powder in fine machining

    Directory of Open Access Journals (Sweden)

    Banh Tien Long

    2016-06-01

    Full Text Available Improving the quality of surface molds after electrical discharge machining is still being considered by many researchers. Powder-mixed dielectric in electrical discharge machining showed that it is one of the processing methods with high efficiency. This article reports on the results of surface quality of mold steels after powder-mixed electrical discharge machining using titanium powder in fine machining. The process parameters such as electrode material, workpiece material, electrode polarity, pulse on-time, pulse off-time, current, and titanium powder concentration were considered in the research. These materials are most commonly used with die-sinking electrical discharge machining in the manufacture of molds and has been selected as the subject of research: workpiece materials were SKD61, SKT4, and SKD11 mold steels, and electrode materials were copper and graphite. Taguchi’s method is used to design experiments. The influence of the parameters on surface roughness was evaluated through the average value and ratio (S/N. Results showed that the parameters such as electrical current, electrode material, pulse on-time, electrode polarity, and interaction between the electrode materials with concentration powder mostly influence surface roughness and surface roughness at optimal parameters SRopt = 1.73 ± 0.39 µm. Analysis of the surface layer after powder-mixed electrical discharge machining using titanium powder in optimal conditions has shown that the white layer with more uniform thickness and increased hardness (≈861.0 HV, and amount and size of microscopic cracks, is reduced. This significantly leads to the increase in the quality of the surface layer.

  8. Effect of electrical discharge machining on surface characteristics and machining damage of AISI D2 tool steel

    International Nuclear Information System (INIS)

    Guu, Y.H.; Hocheng, H.; Chou, C.Y.; Deng, C.S.

    2003-01-01

    In this work the electrical discharge machining (EDM) of AISI D2 tool steel was investigated. The surface characteristics and machining damage caused by EDM were studied in terms of machining parameters. Based on the experimental data, an empirical model of the tool steel was also proposed. A new damage variable was used to study the EDM damage. The workpiece surface and re-solidified layers were examined by a scanning electron microscopy. Surface roughness was determined with a surface profilometer. The residual stress acting on the EDM specimen was measured by the X-ray diffraction technique. Experimental results indicate that the thickness of the recast layer, and surface roughness are proportional to the power input. The EDM process introduces tensile residual stress on the machined surface. The EDM damage leads to strength degradation

  9. INFLUENCE OF SHOCK VOLTAGE FROM THE ELECTRIC DISCHARGE ON THE FATIGUE ENDURANCE OF CARBON STEEL IN WATER

    Directory of Open Access Journals (Sweden)

    I. O. Vakulenko

    2015-09-01

    Full Text Available Purpose. The research supposes the explanation of influence of stress impulses from an electrical discharge in water on the level of the limited endurance at a cyclic loading of the thermally work-hardened carbon steel. Methodology. Material for research was steel 45 (0,45 % carbon with сoncentration of chemical elements within the limits of steel composition. Specimens for tests are made as plates in 1 thick, width 15 and length 120-180 mm. The structural state of steel corresponded to quenching on a martensite from the normal temperatures of annealing and tempering at 300C, duration of 1 h. Microstructure was investigated with the use of electronic microscopy, the density of dislocations was estimated on the methods of X-ray analysis. Hardness was measured on the method of Rockwell (scale of «C». A cyclic loading was carried out in the conditions of symmetric bend on a tester «Saturn-10» at a temperature +20C. The treatment by shock voltage from the electrical discharge was carried out in water on setting of bath type «Iskra-23», used for cleaning of castings manufactures. Electric impulses were formed at 15-18 kV with energy of 10-12 kJ and amplitude of 1-2 GPа. Findings. As a result of processing pulses of a pressure wave of heat-strengthened steel 45 found the increase of endurance under the cyclic loading corresponds to an increased amount of accumulated dislocations on the fracture surface. The use of Coffin–Manson Equation allowed finding the decrease of deformation per cycle of loading as a result of arising stress from an electrical discharge in water. On the fracture surface (after pulse exposure was found the increased number of dislocations, located in different crystallographic systems, that is a testament to the rather complicated development of dislocation transformations in the structure of steel, which provide an increase of endurance at a fatigue. The increase of the limited endurance became as a result of impulsive

  10. Metal release in a stainless steel pulsed electric field (PEF) system Part II. The treatment of orange juice; related to legislation and treatment chamber lifetime

    NARCIS (Netherlands)

    Roodenburg, B.; Morren, J.; Berg, H.E.; Haan, S.W.H.de

    2005-01-01

    In the last decennia, there is an increasing interest in pulsed electric field (PEF) treatment. The product is often treated in a continuous flow treatment chamber with stainless steel electrodes and exposed to short pulsed electric fields, typically 2-4 kV mm-1 during 1-10 μs. Due to direct contact

  11. Magnetic losses at high flux densities in nonoriented Fe-Si alloys

    Energy Technology Data Exchange (ETDEWEB)

    Appino, C.; Fiorillo, F. [Istituto Nazionale di Ricerca Metrologica (INRIM), Torino (Italy); Ragusa, C. [Dipartimento di Ingegneria Elettrica, Politecnico di Torino, C.so Duca degli Abruzzi 24, 10129 Torino (Italy)], E-mail: carlo.ragusa@polito.it; Xie, B. [Dipartimento di Ingegneria Elettrica, Politecnico di Torino, C.so Duca degli Abruzzi 24, 10129 Torino (Italy)

    2008-10-15

    We present and discuss power loss measurements performed in Fe-(3.5 wt%)Si nonoriented laminations up to very high flux densities. The results are obtained on disk samples using a 1D/2D single-sheet tester, where the fieldmetric and the thermometric methods are applied upon overlapping polarization ranges. The power loss in the highest polarization regimes (e.g. J{sub p}>1.8 T) is measured, in particular, by the rate of rise of temperature method, both under controlled and uncontrolled flux density waveform, the latter case emulating the conditions met in practical unsophisticated experiments. Lack of control at such extreme J{sub p} levels is conducive to strong flux distortion, but the correspondingly measured loss figure can eventually be converted to the one pertaining to sinusoidal induction at the same J{sub p} values. This is demonstrated as a specific application of the statistical theory of magnetic losses, where the usual formulation for the energy losses in magnetic sheets under distorted induction is exploited in reverse fashion.

  12. Prevention of pin tract infection in external stainless steel fixator frames using electric current in a goat model.

    Science.gov (United States)

    van der Borden, Arnout J; Maathuis, Patrick G M; Engels, Eefje; Rakhorst, Gerhard; van der Mei, Henny C; Busscher, Henk J; Sharma, Prashant Kumar

    2007-04-01

    Pin tract infections of external fixators used in orthopaedic reconstructive bone surgery are serious complications that can eventually lead to periostitis and osteomyelitis. In vitro experiments have demonstrated that bacteria adhering to stainless steel in a biofilm mode of growth detach under the influence of small electric currents, while remaining bacteria become less viable upon current application. Therefore, we have investigated whether a 100microA electric current can prevent signs of clinical infection around percutaneous pins, implanted in the tibia of goats. Three pins were inserted into the lateral right tibia of nine goats, of which one served for additional frame support. Two pins were infected with a Staphylococcus epidermidis strain of which one pin was subjected to electric current, while the other pin was used as control. Pin sites were examined daily. The wound electrical resistance decreased with worsening of the infection from a dry condition to a purulent stage. After 21 days, animals were sacrificed and the pins taken out. Infection developed in 89% of the control pin sites, whereas only 11% of the pin sites in the current group showed infection. These results show that infection of percutaneous pin sites of external fixators in reconstructive bone surgery can be prevented by the application of a small DC electric current.

  13. The influence of remelting parameters of the electric arc and conventional tempering on the tribological resistance of high speed steel HS 6-5-2

    Directory of Open Access Journals (Sweden)

    A. Dziedzic

    2011-07-01

    Full Text Available The present thesis depicts the results of the research of tribological high speed steel HS 6-5-2 remelted with the electric arc. Steel was remelted with different parameters. The amperage of electric arc was changed, the scanning speed was changed and the single, overlapping remeltings were used. There was also the influence of conventional tempering defined, which was conducted after remelting on the tribological resistance of hardened steel. For the previously mentioned processing variants, the intensity of tribological wear was defined and the linear wear were presented, and the friction coefficients. The type of tribological wear was also given, present during the friction, technically dry, of the hardened steel. The lower intensity of tribological wear was received for the single remelting by electric arc of 50 and 70A. Using the overlapping remeltings for the strengening of the surface layer of the high speed steel HS 6-5-2 causes the increase of the intensity of tribological wear in comparison to the steel with the single remelting. The conventional tempering leads to the decrease of the intensity of tribological wear.

  14. Generation of Electricity Using Spartina Patens with Stainless Steel Current Collectors in a Plant-Microbial Fuel Cell

    Science.gov (United States)

    Narula, Deep

    At present, the global energy infrastructure is highly dependent on (i) non-renewable fossil fuels with significant emissions of greenhouse gasses (ii) green fuels such as bioethanol and biodiesel with impact on current agricultural practices competing with food production for arable lands, fertilizers, also requiring additional energy input. Plant-based microbial fuel cell (PMFC) technology can be found as a promising alternative to produce electricity without any side effects with an advantage of using sunlight as an energy source. In the present study, we developed PMFCs using Spartina patens, a marshland grass, abundantly available in the coastal regions of the USA. Figure 1 is a schematic for a PMFC with the anode and cathode compartments where others have used carbon-based electrodes for current collection. In contrast, we attempted to utilize stainless steel wires with more surface area to enhance the current collection in the anode compartment as well as to increase the rate of reduction in the cathode chamber and thereby increase the amount of electricity produced. The study will give results on the periodic use of Spartina patens in PMFC along with the porous stainless steel electrodes which have never been employed in PMFCs before.

  15. Corrosion resistant steel

    International Nuclear Information System (INIS)

    Zubchenko, A.S.; Borisov, V.P.; Latyshev, V.B.

    1980-01-01

    Corrosion resistant steel for production of sheets and tubes containing C, Mn, Cr, Si, Fe is suggested. It is alloyed with vanadium and cerium for improving tensile properties and ductility. The steel can be melted by a conventional method in electric-arc or induction furnaces. The mentioned steel is intended to be used as a substitute for nickel-bearing austenitic steels

  16. Absence of External Electric-Field Effects on Transformations in Steels

    Science.gov (United States)

    1991-10-01

    12 2. Approximate CCT diagram for the high nickel composition used in the present measurements ...................................... 13 3...Main features of CCT diagram for 02 tool steel ........................ 14 4. DTA and THA data for the 3569C isothermal bainite transformation with...on the continuous-cooling-transformation ( CCT ) diagram obtained by examining transfor- mations in a 3.0 weight percent (wt.%) nickel specimen at

  17. Joint punching and frequency effects on practical magnetic characteristics of electrical steels for high-speed machines

    Science.gov (United States)

    Kedous-Lebouc, A.; Messal, O.; Youmssi, A.

    2017-03-01

    Mechanical punching of electrical steels causes a degradation of their magnetic characteristics which can extend several millimeters from the cut edge. So, in the field of industrial applications, particularly that of small electrical machines, the stator core made of rigid and thin teeth would be subject to more losses. Thus, this topic of the effect of punching has to be submitted to further deep characterization and development in order to give some insight into the different mechanisms. In this framework, this paper evaluates the combined effect of punching and frequency on the magnetization curve and iron losses in thin SiFe and CoFe soft magnetic sheets. These alloys are typically suitable for the manufacture of high-speed electrical machines used in on board applications (aircraft power generators, automotive, etc). Two SiFe alloys and a CoFe alloy have been investigated. First, different rectangular samples of variable width (15, 10, 5, 3 mm) have been industrially punched. Then, a dedicated magnetic characterization has been made, using basically a mini-Epstein frame. Measurements have been performed from 50 Hz to 1 kHz and from 0.3 T to near saturation. Both rolling and transverse directions have been considered. Finally, a first attempt to predict the degradation due to the punching is presented. A useful description of the magnetic permeability as a function of B and f is given and the degradation parameters are estimated based on the knowledge of the reference permeability.

  18. Joint punching and frequency effects on practical magnetic characteristics of electrical steels for high-speed machines

    Energy Technology Data Exchange (ETDEWEB)

    Kedous-Lebouc, A. [Univ. Grenoble Alpes, G2Elab, F-38000 Grenoble, France — CNRS, G2Elab, F-38000 Grenoble (France); Messal, O., E-mail: oualid.messal@g2elab.grenoble-inp.fr [Univ. Grenoble Alpes, G2Elab, F-38000 Grenoble, France — CNRS, G2Elab, F-38000 Grenoble (France); Youmssi, A. [Université de N’gaoundéré, BP. 455 N’Gaoundéré (Cameroon)

    2017-03-15

    Mechanical punching of electrical steels causes a degradation of their magnetic characteristics which can extend several millimeters from the cut edge. So, in the field of industrial applications, particularly that of small electrical machines, the stator core made of rigid and thin teeth would be subject to more losses. Thus, this topic of the effect of punching has to be submitted to further deep characterization and development in order to give some insight into the different mechanisms. In this framework, this paper evaluates the combined effect of punching and frequency on the magnetization curve and iron losses in thin SiFe and CoFe soft magnetic sheets. These alloys are typically suitable for the manufacture of high-speed electrical machines used in on board applications (aircraft power generators, automotive, etc). Two SiFe alloys and a CoFe alloy have been investigated. First, different rectangular samples of variable width (15, 10, 5, 3 mm) have been industrially punched. Then, a dedicated magnetic characterization has been made, using basically a mini-Epstein frame. Measurements have been performed from 50 Hz to 1 kHz and from 0.3 T to near saturation. Both rolling and transverse directions have been considered. Finally, a first attempt to predict the degradation due to the punching is presented. A useful description of the magnetic permeability as a function of B and f is given and the degradation parameters are estimated based on the knowledge of the reference permeability.

  19. Strain hardening behavior and microstructural evolution during plastic deformation of dual phase, non-grain oriented electrical and AISI 304 steels

    Energy Technology Data Exchange (ETDEWEB)

    Soares, Guilherme Corrêa; Gonzalez, Berenice Mendonça; Arruda Santos, Leandro de, E-mail: leandro.arruda@demet.ufmg.br

    2017-01-27

    Strain hardening behavior and microstructural evolution of non-grain oriented electrical, dual phase, and AISI 304 steels, subjected to uniaxial tensile tests, were investigated in this study. Tensile tests were performed at room temperature and the strain hardening behavior of the steels was characterized by three different parameters: modified Crussard–Jaoul stages, strain hardening rate and instantaneous strain hardening exponent. Optical microscopic analysis, X-ray diffraction measurements, phase quantification by Rietveld refinement and hardness tests were also carried out in order to correlate the microstructural and mechanical responses to plastic deformation. Distinct strain hardening stages were observed in the steels in terms of the instantaneous strain hardening exponent and the strain hardening rate. The dual phase and non-grain oriented steels exhibited a two-stage strain hardening behavior while the AISI 304 steel displayed multiple stages, resulting in a more complex strain hardening behavior. The dual phase steels showed a high work hardening capacity in stage 1, which was gradually reduced in stage 2. On the other hand, the AISI 304 steel showed high strain hardening capacity, which continued to increase up to the tensile strength. This is a consequence of its additional strain hardening mechanism, based on a strain-induced martensitic transformation, as shown by the X-ray diffraction and optical microscopic analyses.

  20. Electroless Co–P-Carbon Nanotube composite coating to enhance magnetic properties of grain-oriented electrical steel

    International Nuclear Information System (INIS)

    Goel, Vishu; Anderson, Philip; Hall, Jeremy; Robinson, Fiona; Bohm, Siva

    2016-01-01

    The effect of Co–P-CNT coating on the magnetic properties of grain oriented electrical steel was investigated. To analyse the coating, Raman spectroscopy, Superconducting QUantum Interference Device (SQUID), single strip testing, Scanning Electron Microscopy (SEM) and talysurf surface profilometry were performed. Raman spectra showed the D and G band which corroborates the presence of Multi-Walled Carbon Nanotubes (MWCNT) in the coating. The magnetic nature of the coating was confirmed by SQUID results. Power loss results show an improvement ranging 13–15% after coating with Co–P-CNT. The resistivity of the coating was measured to be 10 4 µΩ cm. Loss separation graphs were plotted before and after coating to study the improvement in power loss. It was found that the coating helps in reducing the hysteresis loss. The thickness of the coating was found to be 414±40 nm. The surface profilometry results showed that the surface roughness improved after coating the sample. - Highlights: • Co–P-CNT coating on Fe–3%Si steel was able to reduce the power loss by 13–15%. • Co–P-CNT coating reduced the surface roughness and enhanced the magnetic properties. • The decrease in coating thickness increased the stacking factor. • The stacking factor was further improved by the magnetic nature of the coating.

  1. Electroless Co–P-Carbon Nanotube composite coating to enhance magnetic properties of grain-oriented electrical steel

    Energy Technology Data Exchange (ETDEWEB)

    Goel, Vishu, E-mail: vishu.goel.nit@gmail.com [Wolfson Centre for Magnetics, Cardiff University, Cardiff CF243AA (United Kingdom); Anderson, Philip, E-mail: AndersonPI1@cf.ac.uk [Wolfson Centre for Magnetics, Cardiff University, Cardiff CF243AA (United Kingdom); Hall, Jeremy, E-mail: HallJP@cf.ac.uk [Wolfson Centre for Magnetics, Cardiff University, Cardiff CF243AA (United Kingdom); Robinson, Fiona, E-mail: fiona.cj.robinson@tatasteel.com [Cogent power Ltd., Newport NP19 0RB (United Kingdom); Bohm, Siva, E-mail: siva.bohm@tatasteel.com [IIT Bombay, Mumbai 400076 (India)

    2016-06-01

    The effect of Co–P-CNT coating on the magnetic properties of grain oriented electrical steel was investigated. To analyse the coating, Raman spectroscopy, Superconducting QUantum Interference Device (SQUID), single strip testing, Scanning Electron Microscopy (SEM) and talysurf surface profilometry were performed. Raman spectra showed the D and G band which corroborates the presence of Multi-Walled Carbon Nanotubes (MWCNT) in the coating. The magnetic nature of the coating was confirmed by SQUID results. Power loss results show an improvement ranging 13–15% after coating with Co–P-CNT. The resistivity of the coating was measured to be 10{sup 4} µΩ cm. Loss separation graphs were plotted before and after coating to study the improvement in power loss. It was found that the coating helps in reducing the hysteresis loss. The thickness of the coating was found to be 414±40 nm. The surface profilometry results showed that the surface roughness improved after coating the sample. - Highlights: • Co–P-CNT coating on Fe–3%Si steel was able to reduce the power loss by 13–15%. • Co–P-CNT coating reduced the surface roughness and enhanced the magnetic properties. • The decrease in coating thickness increased the stacking factor. • The stacking factor was further improved by the magnetic nature of the coating.

  2. Microstructure Investigation of 13Cr-2Mo ODS Steel Components Obtained by High Voltage Electric Discharge Compaction Technique

    Directory of Open Access Journals (Sweden)

    Igor Bogachev

    2015-11-01

    Full Text Available Refractory oxide dispersion strengthened 13Cr-2Mo steel powder was successfully consolidated to near theoretical density using high voltage electric discharge compaction. Cylindrical samples with relative density from 90% to 97% and dimensions of 10 mm in diameter and 10–15 mm in height were obtained. Consolidation conditions such as pressure and voltage were varied in some ranges to determine the optimal compaction regime. Three different concentrations of yttria were used to identify its effect on the properties of the samples. It is shown that the utilized ultra-rapid consolidation process in combination with high transmitted energy allows obtaining high density compacts, retaining the initial structure with minimal grain growth. The experimental results indicate some heterogeneity of the structure which may occur in the external layers of the tested samples due to various thermal and electromagnetic in-processing effects. The choice of the optimal parameters of the consolidation enables obtaining samples of acceptable quality.

  3. Microstructure Investigation of 13Cr-2Mo ODS Steel Components Obtained by High Voltage Electric Discharge Compaction Technique.

    Science.gov (United States)

    Bogachev, Igor; Yudin, Artem; Grigoryev, Evgeniy; Chernov, Ivan; Staltsov, Maxim; Khasanov, Oleg; Olevsky, Eugene

    2015-11-02

    Refractory oxide dispersion strengthened 13Cr-2Mo steel powder was successfully consolidated to near theoretical density using high voltage electric discharge compaction. Cylindrical samples with relative density from 90% to 97% and dimensions of 10 mm in diameter and 10-15 mm in height were obtained. Consolidation conditions such as pressure and voltage were varied in some ranges to determine the optimal compaction regime. Three different concentrations of yttria were used to identify its effect on the properties of the samples. It is shown that the utilized ultra-rapid consolidation process in combination with high transmitted energy allows obtaining high density compacts, retaining the initial structure with minimal grain growth. The experimental results indicate some heterogeneity of the structure which may occur in the external layers of the tested samples due to various thermal and electromagnetic in-processing effects. The choice of the optimal parameters of the consolidation enables obtaining samples of acceptable quality.

  4. Effect of rolling on the residual stresses and magnetic properties of a 0.5% Si electrical steel

    International Nuclear Information System (INIS)

    Campos, M.F. de; Sablik, M.J.; Landgraf, F.J.G.; Hirsch, T.K.; Machado, R.; Magnabosco, R.; Gutierrez, C.J.; Bandyopadhyay, A.

    2008-01-01

    Cold-rolled (0-19% of reduction) 0.5% Si electrical steel sheets were studied in detail, including macro and micro residual stress measurements, crystallographic texture, dc-hysteresis curves and iron losses. Even for the smallest deformation, losses increase significantly, with large increase of the hysteresis losses, whereas the anomalous losses reduce slightly. The residual microstresses are ∼150-350 MPa, whereas residual macrostresses are compressive, ∼50 MPa. The large increase of the hysteresis losses is attributed to the residual microstresses. The dislocation density estimated by X-ray diffraction is in reasonable agreement with that predicted from the Sablik et al. model for effect of plastic deformation on hysteresis. The intensity of the texture fibers {1 1 1} and //RD (RD=rolling direction) increases with the reduction

  5. Experimental Method for Characterizing Electrical Steel Sheets in the Normal Direction

    Directory of Open Access Journals (Sweden)

    Thierry Belgrand

    2010-10-01

    Full Text Available This paper proposes an experimental method to characterise magnetic laminations in the direction normal to the sheet plane. The principle, which is based on a static excitation to avoid planar eddy currents, is explained and specific test benches are proposed. Measurements of the flux density are made with a sensor moving in and out of an air-gap. A simple analytical model is derived in order to determine the permeability in the normal direction. The experimental results for grain oriented steel sheets are presented and a comparison is provided with values obtained from literature.

  6. Modelling of thermal stresses in bearing steel structure generated by electrical current impulses

    Science.gov (United States)

    Birjukovs, M.; Jakovics, A.; Holweger, W.

    2018-05-01

    This work is the study of one particular candidate for white etching crack (WEC) initiation mechanism in wind turbine gearbox bearings: discharge current impulses flowing through bearing steel with associated thermal stresses and material fatigue. Using data/results from previously published works, the authors develop a series of models that are utilized to simulate these processes under various conditions/local microstructure configurations, as well as to verify the results of the previous numerical studies. Presented models show that the resulting stresses are several orders of magnitude below the fatigue limit/yield strength for the parameters used herein. Results and analysis of models provided by Scepanskis, M. et al. also indicate that certain effects predicted in their previous work resulted from a physically unfounded assumption about material thermodynamic properties and numerical model implementation issues.

  7. Failures by stress corrosion of electrical heating accessories, instrument leads and thermoelements of chromium nickel steel

    International Nuclear Information System (INIS)

    Schwarz, M.

    1982-01-01

    Measurement and control devices are being increasingly used for process control, monitoring and the safety of chemical plants. Pressure, temperature, through-put, moisture, composition and the like are continuously measured at many positions of the system. The supervision of the measuring equipment and hence the necessary exchanging ability of the devices during operation means good access to the plant. An extensive system of pipelines between the measuring equipment and the product lines to be supervised is the result. Common austenite 18 10 CrNi steel pipes of 12 mm diameter and 1 mm wall thickness are used for assembling and corrosion reasons in these pulse instrument leads. The failure of several instrument leads in a large scale plant at the beginning of the frost period interfers with the control. It was therefore necessary to find the exact cause; this is described in the present work. (orig.) [de

  8. Prediction of high frequency core loss for electrical steel using the data provided by manufacturer

    Energy Technology Data Exchange (ETDEWEB)

    Roy, Rakesh [National Institute of Technology Meghalaya, Shillong (India); Dalal, Ankit; Kumar, Praveen [Indian Institute of Technology Guwahati, Assam (India)

    2016-07-15

    This paper describes a technique to determine the core loss data, at high frequencies, using the loss data provided by the lamination manufacturer. Steinmetz equation is used in this proposed method to determine core loss at high frequency. This Steinmetz equation consists of static hysteresis and eddy current loss. The presented technique considers the coefficients of Steinmetz equation as variable with frequency and peak magnetic flux density. The high frequency core loss data, predicted using this model is compared with the catalogue data given by manufacturer and very good accuracy has been obtained for a wide range of frequency. - Highlights: • A curve fitting algorithm is proposed to predict core loss at high frequency. • The loss data given by the steel manufacturers are used in curve fitting algorithm. • The algorithm is tested on nine different material’s data set given by the manufacturer.

  9. Prediction of high frequency core loss for electrical steel using the data provided by manufacturer

    International Nuclear Information System (INIS)

    Roy, Rakesh; Dalal, Ankit; Kumar, Praveen

    2016-01-01

    This paper describes a technique to determine the core loss data, at high frequencies, using the loss data provided by the lamination manufacturer. Steinmetz equation is used in this proposed method to determine core loss at high frequency. This Steinmetz equation consists of static hysteresis and eddy current loss. The presented technique considers the coefficients of Steinmetz equation as variable with frequency and peak magnetic flux density. The high frequency core loss data, predicted using this model is compared with the catalogue data given by manufacturer and very good accuracy has been obtained for a wide range of frequency. - Highlights: • A curve fitting algorithm is proposed to predict core loss at high frequency. • The loss data given by the steel manufacturers are used in curve fitting algorithm. • The algorithm is tested on nine different material’s data set given by the manufacturer.

  10. Niobium Solar Mobile Project — High Strength Niobium Microalloyed Steel as a Solution to Improve Electric Super Scooter and Motorcycle Performance

    Science.gov (United States)

    Richards, Terry; Kauppi, Erik; Flanagan, Lauren; Ribeio, Eduardo A. A. G.; Nogueira, Marcos A. Stuart; McCourtney, Ian

    This paper presents the advantages of replacing mild steel with high strength niobium microalloyed steel in the structure of Electric Super Scooters, Electric Cargo Motorcycles and Solar Charging Stations. The Mini-Fleet-in-a-Box concept was developed by Current Motor to guarantee mobility, efficiency and solar generated electricity. With the adoption of niobium microalloyed high strength steel for more than 90% of the Super Scooter and Motorcycle structures, it was possible to redesign the frame, resulting in a 31% weight reduction and a very modern and functional body. Together with a new powertrain, these changes were responsible for increasing Motorcycle autonomy by more than 15%, depending on average speed. The new frame design reduced the number of high strain points in the frame, increasing the safety of the project. The Solar Charging Station was built using the container concept and designed with high strength niobium microalloyed steel, which resulted in a weight reduction of 25%. CBMM's facility in Araxá, Brazil was selected in the second half of 2013 as the demonstration site to test the efficiency of the Super Scooter and Solar Charging Station. Each Super Scooter has run more than 2,000 km maintenance-free with an autonomy of more than 100 km per charge.

  11. Development of non-destructive Young's modulus measurement techniques in non-oriented CeF$_{3}$ crystals

    CERN Document Server

    Pietroni, P; Lebeau, M; Majni, G; Rinaldi, D

    2005-01-01

    For a reliable mechanical assembly of scintillating crystals for the application to radiographic systems such as Positron Emission Tomographer (PET) and high-energy physics calorimeters (e.g. in CMS at CERN LHC), the evaluation of the monocrystal elastic constant (Young's modulus) is needed. Its knowledge is also essential in the photoelastic analysis for the determination of residual stresses. In this work non-destructive techniques based on elastic wave propagation are tested. They differ in the mechanical excitation device: instrumented hammer, traditional ultrasonic probes and laser- generated ultrasound. We have analysed three non-oriented cerium fluoride crystal samples produced for scintillation applications. Finally, we have validated the experimental results comparing them with the elastic constant calculated by using the stiffness matrix.

  12. Development of non-destructive Young's modulus measurement techniques in non-oriented CeF3 crystals

    International Nuclear Information System (INIS)

    Pietroni, P.; Paone, N.; Lebeau, M.; Majni, G.; Rinaldi, D.

    2005-01-01

    For a reliable mechanical assembly of scintillating crystals for the application to radiographic systems such as Positron Emission Tomographer (PET) and high-energy physics calorimeters (e.g. in CMS at CERN LHC), the evaluation of the monocrystal elastic constant (Young's modulus) is needed. Its knowledge is also essential in the photoelastic analysis for the determination of residual stresses. In this work non-destructive techniques based on elastic wave propagation are tested. They differ in the mechanical excitation device: instrumented hammer, traditional ultrasonic probes and laser-generated ultrasound. We have analysed three non-oriented cerium fluoride crystal samples produced for scintillation applications. Finally, we have validated the experimental results comparing them with the elastic constant calculated by using the stiffness matrix

  13. Use of the Fourier transform infrared (FTIR) technique for determination of the composition of final phosphate coatings on grain-oriented electrical steel

    International Nuclear Information System (INIS)

    Poultney, Darren; Snell, David

    2008-01-01

    Electrical steels are highly specialised, magnetically soft materials, used to form the cores that carry the magnetic flux in electrical machines such as motors, generators and transformers. The steel strip is coated with a phosphate-based solution, which, on curing, provides an electrically insulating layer that also imparts a tension onto the strip. It has previously been shown that the magnetic losses of the material are affected by the ratio of phosphate and silica within the coating solution [O. Tanaka, H. Kobayashi, E. Minematsu, New insulating coating for grain-oriented electrical steel, J. Mater. Eng. 13 (1991) 161-168.]. It would therefore be highly beneficial to possess an analytical technique that can be used to accurately and rapidly determine the composition of this coating. This paper details the evaluation of the Fourier transform infrared (FTIR) technique for this purpose. Analysing each of the important constituents separately enabled their specific absorption bands to be identified, and laboratory trials produced spectra that exhibited a good agreement with theoretical predictions. Analysis of samples coated under production conditions was found to be more challenging due to the detection of an underlying forsterite layer. However, there is potential for FTIR analysis when using regions of the spectra that were unaffected by this compound

  14. The influence of amperage of electric arc on microhardness in the area single and overlapping remeltings of HS 6-5-2 steel

    Directory of Open Access Journals (Sweden)

    A. Dziedzic

    2011-07-01

    Full Text Available The present thesis depicts the microhardness of HV0,065 surface layer of high speed steel HS6-5-2 remelted with the electric arc. There were different surface layer variants of remelting used – the amperage was changed from 50 to 120A with the stable scanning speed of 300mm/min. There was also the influence of overlapping of the remeltings on the microhardness result. The highest average microhardness of the surface layer of high speed steel HS6-5-2 amounting 1100 HV0,065 was achieved by using the amperage of electric arc of 50 A. The overlapping of remeltings is connected with the possibility of occurence of the microhardness decrease in the area of overlapping of the heat influence zone of second remelting (another remelting on the first remelting (the previous one.

  15. Determination of Specific Losses in the Limbs of an Epstein Frame Using a Three Epstein Frame Methodology Applied to Grain Oriented Electrical Steels.

    Science.gov (United States)

    Parent, Guillaume; Penin, Rémi; Lecointe, Jean-Philippe; Brudny, Jean-François; Belgrand, Thierry

    2016-06-04

    An experimental method to characterize the magnetic properties of Grain Oriented Electrical Steel in the rolling direction is proposed in this paper. It relies on the use of three 25 cm Epstein frames combined to generate three test-frames of different lengths. This enables the identification of the effective specific losses of the electrical steel when magnetization is applied along the rolling direction. As a consequence, it evidences the deviation of the loss figures obtained using the standardised Epstein test. The difference in losses is explained by the fact that the described method gives "only" the losses attached to the straight parts. The concept of the magnetic path length as defined by the standard is discussed.

  16. Determination of Specific Losses in the Limbs of an Epstein Frame Using a Three Epstein Frame Methodology Applied to Grain Oriented Electrical Steels

    Directory of Open Access Journals (Sweden)

    Guillaume Parent

    2016-06-01

    Full Text Available An experimental method to characterize the magnetic properties of Grain Oriented Electrical Steel in the rolling direction is proposed in this paper. It relies on the use of three 25 cm Epstein frames combined to generate three test-frames of different lengths. This enables the identification of the effective specific losses of the electrical steel when magnetization is applied along the rolling direction. As a consequence, it evidences the deviation of the loss figures obtained using the standardised Epstein test. The difference in losses is explained by the fact that the described method gives “only” the losses attached to the straight parts. The concept of the magnetic path length as defined by the standard is discussed.

  17. Outstanding efficiency in energy conversion for electric motors constructed by nanocrystalline soft magnetic alloy “NANOMET®” cores

    Directory of Open Access Journals (Sweden)

    N. Nishiyama

    2016-05-01

    Full Text Available Recently updated nanocrystalline soft magnetic Fe-Co-Si-B-P-Cu alloys “NANOMET®” exhibit high saturation magnetic flux density (Bs > 1.8 T, low coercivity (Hc < 10 A/m and low core loss (W1.7/50 ∼ 0.4 W/kg even in a ribbon form with a thickness of up to 40 μm. By utilize excellent magnetic softness, several products such as motors or transformers for electrical appliances are now under developing by industry-academia collaboration. In particular, it is found that a brushless DC motor using NANOMET® core exhibited remarkable improvement in energy consumption. The prototype motor with an outer core diameter of 70 mm and a core thickness of 50 mm was constructed using laminated nano-crystallized NANOMET® ribbons. Core-loss for the constructed motor was improved from 1.4 W to 0.4 W only by replacing the non-oriented Si-steel core with NANOMET® one. The overall motor efficiency is evaluated to be 3% improvement. In this work, the relation between processing and resulting magnetic properties will be presented. In addition, feasibility for commercialization will also be discussed.

  18. HYDRAULIC AND LEACHING BEHAVIOUR OF BELITE CEMENTS PRODUCED WITH ELECTRIC ARC FURNACE STEEL SLAG AS RAW MATERIAL

    Directory of Open Access Journals (Sweden)

    Iacobescu R. I.

    2013-06-01

    Full Text Available Three belite-rich cements consisting of a clinker made with 0 (BC, 5 (BC5 and 10 wt. % (BC10 electric arc furnace steel slag (EAFS as raw material, were studied for their hydraulic and leaching behaviour. Hydration behaviour was studied by FTIR, TG/DTG and SEM analyses. The cements with EAFS resulted in a higher C2S/C3S and C4AF/C3A ratio compared to the reference body. As a result, the rate of hydration was low at early days whereas the structure was porous with scattered AFm and C–S–H crystals. At 28 days, a comparable dense microstructure consisting largely of C–S–H is observed in all mortars. Leaching was studied for V and Cr by means of tank test according to standard NEN 7345. The results showed V release below 2 μg/l. Chromium release calculated per 24 h was 1.4 μg/l in BC5 and 2.4 μg/l in BC10, which is much lower than the parametric value of 50 μg/l specified by the European Directive for drinking water (98/83/EC.

  19. CrAlN coating to enhance the power loss and magnetostriction in grain oriented electrical steel

    Directory of Open Access Journals (Sweden)

    Vishu Goel

    2016-05-01

    Full Text Available Grain oriented electrical steels (GOES are coated with aluminium orthophosphate on top of a forsterite (Mg2SiO4 layer to provide stress and insulation resistance to reduce the power loss and magnetostriction. In this work Chromium Aluminium Nitride (CrAlN was coated on GOES samples with electron beam physical vapour deposition and was tested in the single strip and magnetostriction tester to measure the power loss and magnetostriction before and after coating. Power loss was reduced by 2% after coating and 6 % post annealing at 800 °C. For applied compressive stress of 6 MPa, the magnetostrictive strain was zero with the CrAlN coating as compared to 22 and 24 μϵ for fully finished GOES and GOES without phosphate coating. The thickness of the coating was found to be 1.9 ± 0.2 μm estimated with Glow Discharge Optical Emission Spectroscopy (GDOES. The magnetic domain imaging showed domain narrowing after coating. The reduction in power loss and magnetostriction was due to the large residual compressive stress and Young’s modulus (270 GPa of the coating.

  20. CrAlN coating to enhance the power loss and magnetostriction in grain oriented electrical steel

    Energy Technology Data Exchange (ETDEWEB)

    Goel, Vishu; Anderson, Philip; Hall, Jeremy [Wolfson Centre for Magnetics, Cardiff University, Cardiff- CF243AA (United Kingdom); Robinson, Fiona [Cogent power Ltd., Newport-NP190RB (United Kingdom); Bohm, Siva [Dept. of metallurgical engineering & materials science, IIT Bombay, Mumbai-400076 (India)

    2016-05-15

    Grain oriented electrical steels (GOES) are coated with aluminium orthophosphate on top of a forsterite (Mg{sub 2}SiO{sub 4}) layer to provide stress and insulation resistance to reduce the power loss and magnetostriction. In this work Chromium Aluminium Nitride (CrAlN) was coated on GOES samples with electron beam physical vapour deposition and was tested in the single strip and magnetostriction tester to measure the power loss and magnetostriction before and after coating. Power loss was reduced by 2% after coating and 6 % post annealing at 800 °C. For applied compressive stress of 6 MPa, the magnetostrictive strain was zero with the CrAlN coating as compared to 22 and 24 μϵ for fully finished GOES and GOES without phosphate coating. The thickness of the coating was found to be 1.9 ± 0.2 μm estimated with Glow Discharge Optical Emission Spectroscopy (GDOES). The magnetic domain imaging showed domain narrowing after coating. The reduction in power loss and magnetostriction was due to the large residual compressive stress and Young’s modulus (270 GPa) of the coating.

  1. Development of the apparatus for measuring magnetic properties of electrical steel sheets in arbitrary directions under compressive stress normal to their surface

    Directory of Open Access Journals (Sweden)

    Yoshitaka Maeda

    2017-05-01

    Full Text Available In designing motors, one must grasp the magnetic properties of electrical steel sheets considering actual conditions in motors. Especially important is grasping the stress dependence of magnetic power loss. This paper describes a newly developed apparatus to measure two-dimensional (2-D magnetic properties (properties under the arbitrary alternating and the rotating flux conditions of electrical steel sheets under compressive stress normal to the sheet surface. The apparatus has a 2-D magnetic excitation circuit to generate magnetic fields in arbitrary directions in the evaluation area. It also has a pressing unit to apply compressive stress normal to the sheet surface. During measurement, it is important to apply uniform stress throughout the evaluation area. Therefore, we have developed a new flux density sensor using needle probe method. It is composed of thin copper foils sputtered on electrical steel sheets. By using this sensor, the stress can be applied to the surface of the specimen without influence of this sensor. This paper described the details of newly developed apparatus with this sensor, and measurement results of iron loss by using are shown.

  2. Development of the apparatus for measuring magnetic properties of electrical steel sheets in arbitrary directions under compressive stress normal to their surface

    Science.gov (United States)

    Maeda, Yoshitaka; Urata, Shinya; Nakai, Hideo; Takeuchi, Yuuya; Yun, Kyyoul; Yanase, Shunji; Okazaki, Yasuo

    2017-05-01

    In designing motors, one must grasp the magnetic properties of electrical steel sheets considering actual conditions in motors. Especially important is grasping the stress dependence of magnetic power loss. This paper describes a newly developed apparatus to measure two-dimensional (2-D) magnetic properties (properties under the arbitrary alternating and the rotating flux conditions) of electrical steel sheets under compressive stress normal to the sheet surface. The apparatus has a 2-D magnetic excitation circuit to generate magnetic fields in arbitrary directions in the evaluation area. It also has a pressing unit to apply compressive stress normal to the sheet surface. During measurement, it is important to apply uniform stress throughout the evaluation area. Therefore, we have developed a new flux density sensor using needle probe method. It is composed of thin copper foils sputtered on electrical steel sheets. By using this sensor, the stress can be applied to the surface of the specimen without influence of this sensor. This paper described the details of newly developed apparatus with this sensor, and measurement results of iron loss by using are shown.

  3. Carbon deposition on 20/25/Nb steel using an electrically heated AGR fuel pin

    International Nuclear Information System (INIS)

    Blanchard, A.; Campion, P.

    1980-01-01

    The radiolysis of carbon dioxide in gas-cooled reactors leads to the production of active species capable of reacting with the graphite moderator to form carbon monoxide with a resultant gradual loss of moderator. In the early days of gas-cooled reactor design, the intention was to allow the carbon monoxide concentration to increase and use this reaction product to inhibit the initial radiolysis of the carbon dioxide. Exploratory irradiation experiments using 4 to 7% carbon monoxide revealed that low density deposits ranging in colour from light grey through brown to black were found in the temperature range 470 to 600 K. In view of the fact that this type of deposition could adversely affect heat transfer processes in both fuel channels and heat exchangers, together with the fact that carbon monoxide was not sufficiently powerful as a graphite oxidation inhibitor, methane was selected as the primary inhibitor for the AGR series of power stations. This paper describes some carbon deposition experiments using an electrically heated 'dummy fuel element' linked to a recirculating carbon dioxide irradiation loop in which carbon monoxide concentration, methane concentration, fuel pin temperature and the chemical nature of the fuel pin surface were varied. (author)

  4. Magnetic characterization of the stator core of a high-speed motor made of an ultrathin electrical steel sheet using the magnetic property evaluation system

    Directory of Open Access Journals (Sweden)

    Mohachiro Oka

    2018-04-01

    Full Text Available Recently, the application areas for electric motors have been expanding. For instance, electric motors are used in new technologies such as rovers, drones, cars, and robots. The motor used in such machinery should be small, high-powered, highly-efficient, and high-speed. In such motors, loss at high-speed rotation must be especially minimal. Eddy-current loss in the stator core is known to increase greatly during loss at high-speed rotation of the motor. To produce an efficient high-speed motor, we are developing a stator core for a motor using an ultrathin electrical steel sheet with only a small amount of eddy-current loss. Furthermore, the magnetic property evaluation for efficient, high-speed motor stator cores that use conventional commercial frequency is insufficient. Thus, we made a new high-speed magnetic property evaluation system to evaluate the magnetic properties of the efficient high-speed motor stator core. This system was composed of high-speed A/D converters, D/A converters, and a high-speed power amplifier. In experiments, the ultrathin electrical steel sheet dramatically suppressed iron loss and, in particular, eddy-current loss. In addition, a new high-speed magnetic property evaluation system accurately evaluated the magnetic properties of the efficient high-speed motor stator core.

  5. Magnetic characterization of the stator core of a high-speed motor made of an ultrathin electrical steel sheet using the magnetic property evaluation system

    Science.gov (United States)

    Oka, Mohachiro; Enokizono, Masato; Mori, Yuji; Yamazaki, Kazumasa

    2018-04-01

    Recently, the application areas for electric motors have been expanding. For instance, electric motors are used in new technologies such as rovers, drones, cars, and robots. The motor used in such machinery should be small, high-powered, highly-efficient, and high-speed. In such motors, loss at high-speed rotation must be especially minimal. Eddy-current loss in the stator core is known to increase greatly during loss at high-speed rotation of the motor. To produce an efficient high-speed motor, we are developing a stator core for a motor using an ultrathin electrical steel sheet with only a small amount of eddy-current loss. Furthermore, the magnetic property evaluation for efficient, high-speed motor stator cores that use conventional commercial frequency is insufficient. Thus, we made a new high-speed magnetic property evaluation system to evaluate the magnetic properties of the efficient high-speed motor stator core. This system was composed of high-speed A/D converters, D/A converters, and a high-speed power amplifier. In experiments, the ultrathin electrical steel sheet dramatically suppressed iron loss and, in particular, eddy-current loss. In addition, a new high-speed magnetic property evaluation system accurately evaluated the magnetic properties of the efficient high-speed motor stator core.

  6. Evolution of microstructure, texture and inhibitor along the processing route for grain-oriented electrical steels using strip casting

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Hai-Tao, E-mail: liuht@ral.neu.edu.cn [State Key Laboratory of Rolling and Automation, Northeastern University, P.O. Box 105, Shenyang 110819 (China); Institute of Research of Iron and Steel, Shasteel, Zhangjiagang 215625, Jiangsu (China); Yao, Sheng-Jie [School of Materials Science and Engineering, Harbin Institute of Technology at Weihai, 264209 (China); Sun, Yu; Gao, Fei; Song, Hong-Yu; Liu, Guo-Huai [State Key Laboratory of Rolling and Automation, Northeastern University, P.O. Box 105, Shenyang 110819 (China); Li, Lei; Geng, Dian-Qiao [Key Laboratory of Electromagnetic Processing of Materials, Ministry of Education, Northeastern University, Shenyang 110819 (China); Liu, Zhen-Yu; Wang, Guo-Dong [State Key Laboratory of Rolling and Automation, Northeastern University, P.O. Box 105, Shenyang 110819 (China)

    2015-08-15

    In the present work, a regular grade GO sheet was produced successively by strip casting, hot rolling, normalizing annealing, two-stage cold rolling with intermediate annealing, primary recrystallization annealing, secondary recrystallization annealing and purification. The aim of this paper was to characterize the evolution of microstructure, texture and inhibitor along the new processing route by comprehensive utilization of optical microscopy, X-ray diffraction and transmission electron microscopy. It was found that a fine microstructure with the ferrite grain size range of 7–12 μm could be obtained in the primary recrystallization annealed sheet though a very coarse microstructure was produced in the initial as-cast strip. The main finding was that the “texture memory” effect on Goss texture started on the through-thickness intermediate annealed strip after first cold rolling, which was not similar to the “texture memory” effect on Goss texture starting on the surface layers of the hot rolled strip in the conventional production route. As a result, the origin of Goss nuclei capable of secondary recrystallization lied in the grains already presented in Goss orientation in the intermediate annealed strip after first cold rolling. Another finding was that fine and dispersive inhibitors (mainly AlN) were easy to be produced in the primary recrystallization microstructure due to the initial rapid solidification during strip casting and the subsequent rapid cooling, and the very high temperature reheating usually used before hot rolling in the conventional production route could be avoided. - Highlights: • A regular grade grain-oriented electrical steel was produced. • Evolution of microstructure, texture and inhibitor was characterized. • Origin of Goss nuclei lied in the intermediate annealed strip. • A fine primary recrystallization microstructure could be produced. • Effective inhibitors were easy to be obtained in the new processing route.

  7. Employing Ti nano-powder dielectric to enhance surface characteristics in electrical discharge machining of AISI D2 steel

    Energy Technology Data Exchange (ETDEWEB)

    Marashi, Houriyeh, E-mail: houriyeh@marashi.co [Department of Mechanical Engineering, Faculty of Engineering, University of Malaya, 50603 Kuala Lumpur (Malaysia); Center of Advanced Manufacturing and Materials Processing (AMMP), 50603 Kuala Lumpur (Malaysia); Sarhan, Ahmed A.D., E-mail: ah_sarhan@yahoo.com [Department of Mechanical Engineering, Faculty of Engineering, University of Malaya, 50603 Kuala Lumpur (Malaysia); Center of Advanced Manufacturing and Materials Processing (AMMP), 50603 Kuala Lumpur (Malaysia); Department of Mechanical Engineering, Faculty of Engineering, Assiut University, Assiut 71516 (Egypt); Hamdi, Mohd [Department of Mechanical Engineering, Faculty of Engineering, University of Malaya, 50603 Kuala Lumpur (Malaysia); Center of Advanced Manufacturing and Materials Processing (AMMP), 50603 Kuala Lumpur (Malaysia)

    2015-12-01

    Graphical abstract: - Highlights: • We proposed adding Ti nano-powder to dielectric in EDM. • Average and peak-valley surface roughness was improved by 35 and 40%, respectively. • Improvement of up to 69% in material removal rate was obtained. • Enhanced surface morphology and formation of shallower craters were observed. - Abstract: Manufacturing components with superior surface characteristics is challenging when electrical discharge machining (EDM) is employed for mass production. The aim of this research is to enhance the characteristics of AISI D2 steel surface machined with EDM through adding Ti nano-powder to dielectric under various machining parameters, including discharge duration (T{sub on}) and peak current (I). Surface roughness profilometer, FESEM and AFM analysis were utilized to reveal the machined surface characteristics in terms of surface roughness, surface morphology and surface micro-defects. Moreover, EDX analysis was performed in order to evaluate the atomic deposition of Ti nano-powder on the surface. The concentration of Ti nano-powder in dielectric was also examined using ESEM and EDX. According to the results, the addition of Ti nano-powder to dielectric notably enhanced the surface morphology and surface roughness at all machining parameters except T{sub on} = 340 μs. Of these parameters, maximum enhancement was observed at T{sub on} = 210 μs, where the material removal rate and average surface roughness improved by ∼69 and ∼35% for peak current of 6 and 12 A, respectively. Elemental analysis signified negligible Ti deposition on the machined surface while the atomic concentration of Ti was increased around the crack areas.

  8. Plasma Nitriding of AISI 304 Stainless Steel in Cathodic and Floating Electric Potential: Influence on Morphology, Chemical Characteristics and Tribological Behavior

    Science.gov (United States)

    Li, Yang; He, Yongyong; Wang, Wei; Mao, Junyuan; Zhang, Lei; Zhu, Yijie; Ye, Qianwen

    2018-03-01

    In direct current plasma nitriding (DCPN), the treated components are subjected to a high cathodic potential, which brings several inherent shortcomings, e.g., damage by arcing and the edging effect. In active screen plasma nitriding (ASPN) processes, the cathodic potential is applied to a metal screen that surrounds the workload, and the component to be treated is placed in a floating potential. Such an electrical configuration allows plasma to be formed on the metal screen surface rather than on the component surface; thus, the shortcomings of the DCPN are eliminated. In this work, the nitrided experiments were performed using a plasma nitriding unit. Two groups of samples were placed on the table in the cathodic and the floating potential, corresponding to the DCPN and ASPN, respectively. The floating samples and table were surrounded by a steel screen. The DCPN and ASPN of the AISI 304 stainless steels are investigated as a function of the electric potential. The samples were characterized using scanning electron microscopy with energy-dispersive x-ray spectroscopy, x-ray diffraction, atomic force microscopy and transmission electron microscope. Dry sliding ball-on-disk wear tests were conducted on the untreated substrate, DCPN and ASPN samples. The results reveal that all nitrided samples successfully produced similar nitrogen-supersaturated S phase layers on their surfaces. This finding also shows the strong impact of the electric potential of the nitriding process on the morphology, chemical characteristics, hardness and tribological behavior of the DCPN and ASPN samples.

  9. Energy efficiency and the influence of gas burners to the energy related carbon dioxide emissions of electric arc furnaces in steel industry

    International Nuclear Information System (INIS)

    Kirschen, Marcus; Risonarta, Victor; Pfeifer, Herbert

    2009-01-01

    Determining the complete energy balance of an electric arc furnace (EAF) provides an appropriate method to examine energy efficiency and identify energy saving potentials. However, the EAF energy balance is complex due to the combined input of electrical energy and chemical energy resulting from natural gas (NG) combustion and oxidation reactions in the steel melt. In addition, furnace off-gas measurements and slag analysis are necessary to reliably determine energy sinks. In this paper 70 energy balances and energy efficiencies from multiple EAFs are presented, including data calculated from plant measurements and compiled from the literature. Potential errors that can be incorporated in these calculations are also highlighted. The total energy requirement of these modern EAFs analysed ranged from 510 to 880 kWh/t, with energy efficiency values (η = ΔH Steel /E Total ) of between 40% and 75%. Furthermore, the focus was placed on the total energy related CO 2 emissions of EAF processes comprising NG combustion and electrical energy input. By assessing multiple EAF energy balances, a significant correlation between the total energy requirement and energy related specific CO 2 emissions was not evident. Whilst the specific consumption of NG in the EAF only had a minor impact on the EAF energy efficiency, it decreased the specific electrical energy requirement and increased EAF productivity where transformer power was restricted. The analysis also demonstrated that complementing and substituting electrical energy with NG was beneficial in reducing the total energy related CO 2 emissions when a certain level of substitution efficiency was achieved. Therefore, the appropriate use of NG burners in modern EAFs can result in an increased EAF energy intensity, whilst the total energy related CO 2 emissions remain constant or are even decreased.

  10. Numerical simulations of electric potential field for alternating current potential drop associated with surface cracks in low-alloy steel nuclear material

    Science.gov (United States)

    Yeh, Chun-Ping; Huang, Jiunn-Yuan

    2018-04-01

    Low-alloy steels used as structural materials in nuclear power plants are subjected to cyclic stresses during power plant operations. As a result, cracks may develop and propagate through the material. The alternating current potential drop technique is used to measure the lengths of cracks in metallic components. The depth of the penetration of the alternating current is assumed to be small compared to the crack length. This assumption allows the adoption of the unfolding technique to simplify the problem to a surface Laplacian field. The numerical modelling of the electric potential and current density distribution prediction model for a compact tension specimen and the unfolded crack model are presented in this paper. The goal of this work is to conduct numerical simulations to reduce deviations occurring in the crack length measurements. Numerical simulations were conducted on AISI 4340 low-alloy steel with different crack lengths to evaluate the electric potential distribution. From the simulated results, an optimised position for voltage measurements in the crack region was proposed.

  11. Relative effect(s) of texture and grain size on magnetic properties in a low silicon non-grain oriented electrical steel

    International Nuclear Information System (INIS)

    PremKumar, R.; Samajdar, I.; Viswanathan, N.N.; Singal, V.; Seshadri, V.

    2003-01-01

    Hot rolled low Si (silicon) non-grain oriented electrical steel was cold rolled to different reductions. Cold rolled material was subsequently recrystallized, 650 deg. C and 2 h, and then temper rolled (to 7% reduction) for the final grain growth annealing and decarburization treatment at 850 deg. C for 2-24 h. The development of texture, grain size and magnetic properties were characterized at different stages of processing. Effect of texture on magnetic properties (watt loss and permeability) was observed to be best represented by the ratio of volume fractions of (1 1 1) /(0 0 1) fibers, as estimated by convoluting X-ray ODFs (orientation distribution functions) with respective model functions. Such a ratio was termed as generalized texture factor (tf) for the non-grain oriented electrical steel. An effort was made to delink effects of grain size and texture, as represented by respective tf, on watt loss and permeability by careful analysis of experimental data. In general, low tf and/or high grain size were responsible for low watt loss and high permeability. However, individual effect of grain size or tf on magnetic properties was less significant at low tf or large grain size, respectively. An attempt was made to fit regression equations, namely--linear, exponential and power, relating magnetic properties with tf and grain size, limiting the fitting parameters to 3. Least standard deviations, between experimental and predicted values, were obtained by power regression equations for both magnetic properties

  12. Prevention of pin tract infection in external stainless steel fixator frames using electric current in a goat model

    NARCIS (Netherlands)

    van der Borden, Arnout J.; Maathuis, Patrick G. M.; Engels, Eefje; Rakhorst, Gerhard; van der Mei, Henny C.; Busscher, Henk J.; Sharma, Prashant Kumar

    Pin tract infections of external fixators used in orthopacclic reconstructive bone surgery are serious cornplications that can eventually lead to periostitis and osteomyelitis. In vitro experiments have demonstrated that bacteria adhering to stainless steel in a biotilm mode of growth detach under

  13. Electricity

    CERN Document Server

    Basford, Leslie

    2013-01-01

    Electricity Made Simple covers the fundamental principles underlying every aspect of electricity. The book discusses current; resistance including its measurement, Kirchhoff's laws, and resistors; electroheat, electromagnetics and electrochemistry; and the motor and generator effects of electromagnetic forces. The text also describes alternating current, circuits and inductors, alternating current circuits, and a.c. generators and motors. Other methods of generating electromagnetic forces are also considered. The book is useful for electrical engineering students.

  14. Corrosion resistance of ERW (Electric Resistance Welded) seam welds as compared to metal base in API 5L steel pipes

    Energy Technology Data Exchange (ETDEWEB)

    Gonzalez Velasquez, Jorge L.; Godinez Salcedo, Jesus G.; Lopez Fajardo, Pedro [Instituto Politecnico Nacional (IPN), Mexico D.F. (Mexico). Escuela Superior de Ingenieria Quimica e Industrias Extractivas (ESIQIE). Dept. de Ingenieria Metalurgica

    2009-07-01

    The corrosion resistance of ERW seam welds and the base metal in API 5L X70 steel pipes was evaluated by Tafel tests. The procedure was according to ASTM G3 standard. The study was completed with metallographic and chemical characterization of the tested zones, that is, the welded zone and the base metal away of the weld. All tests were made on the internal surface of the pipe in order to assess the internal corrosion of an in-service pipeline made of the API 5L X70 steel. The test solution was acid brine prepared according to NACE Publications 1D182 and 1D196. The results showed that the ERW seam weld corrodes as much as three times faster than the base material. This behavior is attributed to a more heterogeneous microstructure with higher internal energy in the ERW seam weld zone, as compared to the base metal, which is basically a ferrite pearlite microstructure in a normalized condition. This result also indicates that pipeline segments made of ERW steel pipe where the seam weld is located near or at the bottom of the pipe are prone to a highly localized attack that may form channels of metal loss if there is water accumulation at the bottom of the pipeline. (author)

  15. Improved fatigue behavior of low-carbon steel 20GL by applying ultrasonic impact treatment combined with the electric discharge surface alloying

    Energy Technology Data Exchange (ETDEWEB)

    Mordyuk, B.N., E-mail: mordyuk@imp.kiev.ua [Kurdyumov Institute for Metal Physics, NAS of Ukraine, 36 Academician Vernadsky blvd., UA-03142, Kyiv (Ukraine); Prokopenko, G.I.; Volosevich, P.Yu. [Kurdyumov Institute for Metal Physics, NAS of Ukraine, 36 Academician Vernadsky blvd., UA-03142, Kyiv (Ukraine); Matokhnyuk, L.E.; Byalonovich, A.V. [Pisarenko Institute for Strength of Materials, NAS of Ukraine, 2 Timiryazevs’ka str., UA-01014, Kyiv (Ukraine); Popova, T.V. [Ukrainian Research Institute Rail carriage building, 33 Prikhodko str., UA-39621, Kremenchuk (Ukraine)

    2016-04-06

    The effects of severe plastic deformation induced by ultrasonic impact treatment (UIT) and the electric discharge surface alloying (EDSA) with chromium on the stress-controlled fatigue response of low-carbon steel 20GL are studied. The surface microrelief and integrity were analyzed using light microscopy and scanning electron microscopy (SEM). The structural formations in the sub-surface layers were characterized by means of X-ray diffraction analysis and transmission electron microscopy (TEM). The steel specimens underwent UIT, and complex UIT+EDSA and UIT+EDSA+UIT processes demonstrate the fatigue strength magnitudes increased respectively by ~15, ~5 and ~30% on the base of 10{sup 7} cycles in comparison with that for the pristine specimen. SEM analysis of fracture surfaces reveals the subsurface crack nucleation in the UIT-processed specimens instead of superficial crack initiation observed in the pristine and EDSA-processed ones. TEM studies demonstrate that a dislocation-cell structure forms in ferrite grains and partial dissolution of cementite occurs in pearlite grains both at the surface after UIT and in the layer at a depth of 15–25 µm after the UIT+EDSA+UIT process. The enhanced fatigue strength and prolonged lifetime of the low-carbon steel specimens after UIT and UIT+EDSA+UIT processes are concluded to be associated with the subsurface crack nucleation achieved by the following factors: (i) minimized surface roughness and improved integrity of the modified layer; (ii) compressive residual stresses; and (iii) surface hardening coupled with the alloying by chromium and with the formation of the dislocation-cell structure containing the cell walls impenetrable to moving dislocations at cyclic loading.

  16. Electrical engineer's reference book

    CERN Document Server

    Laughton, M A

    1985-01-01

    Electrical Engineer's Reference Book, Fourteenth Edition focuses on electrical engineering. The book first discusses units, mathematics, and physical quantities, including the international unit system, physical properties, and electricity. The text also looks at network and control systems analysis. The book examines materials used in electrical engineering. Topics include conducting materials, superconductors, silicon, insulating materials, electrical steels, and soft irons and relay steels. The text underscores electrical metrology and instrumentation, steam-generating plants, turbines

  17. Research of physical and mechanical properties of electric steel, providing for the grate bars of the roasting and sintering machines improved operational stability

    Directory of Open Access Journals (Sweden)

    Олександр Давидович Учитель

    2016-07-01

    Full Text Available The grate bars of the conveyor roasting and sintering machines work in severe, aggressive dust and gaseous medium, under cyclic modes «heating-cooling», as well as under the load of iron ore agglomerates what results in bending stress in the body of the grate bar. Consequently, electric steel grate bar must be resistant to chemical and erosion processes, high cyclically changing temperature and have high mechanical properties. The paper discusses the conditions of the grate bars of conveyor roasting and sintering machines wear, depending on the adopted loading schemes. The materials to be processed can be loaded directly from the hopper (direct download or through the use of a feeder (drum-type feeder, roller, etc.. A simplified method to predict the grate bars surface wear on the strength of a number of assumptions has been developed: normal reaction of the pallet surface to the impact of the batch is assumed constant, equal to the maximum of its value when the pallet is in horizontal position; a layer of the batch moves as a rigid body; surface batch layer sliding velocity as related to the pallet surface is taken medium during the relative motion of the layer and equal to the linear velocity of the pallets; the side faces of the grate bars wear is related to related to the surface wear by linear dependence. The dependence of the wear on the friction forces and the steel wear resistance coefficient has been found out

  18. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing.

    Science.gov (United States)

    Liapis, Ioannis; Papayianni, Ioanna

    2015-01-01

    Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector. Copyright © 2014 Elsevier B.V. All rights reserved.

  19. In situ measurement of corrosion of type 316L stainless steel in 553 K pure water via the electrical resistance of a thin wire

    International Nuclear Information System (INIS)

    Ishida, Kazushige; Lister, Derek

    2012-01-01

    A system for the in situ monitoring of corrosion depth via electrical resistance measurements was applied to study the corrosion rate of type 316L stainless steel at 553 K in pure water. Corrosion depth was measured using a 50 μm diameter wire probe mounted axially in the tube. Measurements were in good agreement with literature data for both the hydrogen water chemistry (HWC) condition and the normal water chemistry (NWC) condition. Oxide film analyses by scanning electron microscopy and laser Raman spectroscopy on the wire probe and the tube showed no effects from shape of the test specimens or the application of electric current. Corrosion kinetics was evaluated by fitting equations to the measurements. Data for the HWC condition could be fitted by a two-step logarithmic-parabolic law. A single-step logarithmic law fitted data for the NWC condition. Changes in corrosion rate by the water chemistry changes were readily detected with the technique. Corrosion depth change could be observed for the water chemistry change from the NWC condition to the HWC condition with electrochemical corrosion potential (ECP) of -0.56 V vs. standard hydrogen electrode, which is lower than the ECP that the phase of iron oxide changes from α-Fe 2 O 3 to Fe 3 O 4 . (author)

  20. Effect of D.C. electric field on salt bath nitriding for 35 steel and kinetics analysis

    International Nuclear Information System (INIS)

    Zhou, Zhengshou; Dai, Mingyang; Shen, Zhiyuan; Hu, Jing

    2015-01-01

    Highlights: • A rapid salt bath nitriding technology enhanced by D.C. electric field was developed primarily. • The heating duration could be shortened to less than a half. • Higher surface hardness, modestly higher sub-surface hardness and superior hardness profile were obtained. • The diffusion coefficient of nitrogen was increased to more than 1.9 times and Q value was decrease. • Chemical reactions were promoted and active atoms were forced to diffuse directionally toward the treated specimen. - Abstract: A rapid salt bath nitriding technology was primarily developed by additionally applying direct current (D.C.) electric field on the basis of traditional technique (NM). Characterization of the modified surface layers was made by means of optical microscopy, Vickers micro-hardness test and X-ray diffraction analysis. The results showed that D.C. electric field could significantly enhance the nitriding efficiency and the enhancement effect was closely related to the intensity of D.C. electric field. By applying D.C electric field of 7.5 V, even a little thicker compound layer could be obtained at only half duration of that in traditional technique, and the thickness of compound layer increased more than 60%, from 18 μm up to 29 μm at the same treating temperature of 848 K and holding duration of 100 min. Meanwhile, higher surface hardness, modestly higher sub-surface hardness and superior hardness profile were obtained assisted by D.C. electric field. It was also found that the diffusion coefficient of nitrogen was increased more than 1.9 times and activation energy was decreased from 184 kJ/mol to 159 kJ/mol enhanced by D.C. electric field. The possible enhancement mechanism is that D.C. electric field can promote chemical reactions and produce more active nitrogen atoms in the salt bath, positively charge the active atoms and force them diffuse directionally toward the surface of the treated specimen, and hence significantly improve the efficiency

  1. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing

    International Nuclear Information System (INIS)

    Liapis, Ioannis; Papayianni, Ioanna

    2015-01-01

    Highlights: • Addition of 10% perlite decreases specific weight of the slag by approx. 7.5%. • Slag-crucible interaction and thin coating layer result in variations in XRF. • XRD shows high glass content and smaller crystalline sizes due to rapid cooling. • SEM shows higher homogeneity and lower crystallisation for SiO 2 /CaO-rich samples. • Physical properties (LA, PSV, AAV) of modified slag show limited deterioration. - Abstract: Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector

  2. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing

    Energy Technology Data Exchange (ETDEWEB)

    Liapis, Ioannis, E-mail: iliapis@sidenor.vionet.gr [AEIFOROS SA, 12th km Thessaloniki-Veroia Rd, PO Box 59, 57008 Ionia, Thessaloniki (Greece); Papayianni, Ioanna [Laboratory of Building Materials, Department of Civil Engineering, Aristotle University of Thessaloniki, 54124 Thessaloniki (Greece)

    2015-02-11

    Highlights: • Addition of 10% perlite decreases specific weight of the slag by approx. 7.5%. • Slag-crucible interaction and thin coating layer result in variations in XRF. • XRD shows high glass content and smaller crystalline sizes due to rapid cooling. • SEM shows higher homogeneity and lower crystallisation for SiO{sub 2}/CaO-rich samples. • Physical properties (LA, PSV, AAV) of modified slag show limited deterioration. - Abstract: Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector.

  3. Behavior of Goss, {411}<148>, and {111}<112> Oriented Grains During Recrystallization and Decarburization After Cold-rolling of Fe-3.1% GrainOriented Electrical Steel

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Sung-Ji; Park, No-Jin [Kumoh National Institute of Technology, Gumi (Korea, Republic of); Joo, Hyung-Don; Park, Jong-Tae [POSCO, Pohang (Korea, Republic of)

    2016-07-15

    Grain-oriented electrical steel is used as a core material in transformers and motors. To obtain improved magnetic properties from the grain-oriented electrical steel, the steel should have a strong {110}<001> Goss texture. Recently, controlled manufacturing processes have been employed for developing electrical steels with a strong Goss texture. It is important to carry out research on the {411}<148> and {111}<112> oriented grains in relation to coincidence site lattice (CSL) boundaries, as they have an effect on the easy growth of the Goss grains upon secondary recrystallization. In this study, the behavior of the{411}<148> and {111}<112> oriented grains, which are neighbored with Goss grains after recrystallization with rapid and typical heating rates, and after decarburization, was examined by using x-ray diffraction (XRD) and electron back-scattered diffraction (EBSD) measurements. In the decarburized specimen, the Goss grains encroached the {411}<148> and {111}<112> oriented grains to a greater extent with a rapid heating rate than with a typical heating rate, and larger Goss grains were observed with the rapid heating rate. The {111}<112> oriented grains especially affect the easy growth of the Goss grains, as they are located near the Goss grains. Therefore, larger Goss grains can be produced at rapid heating rates, and the product is estimated to exhibit improved magnetic properties after secondary recrystallization.

  4. Electricity

    International Nuclear Information System (INIS)

    Tombs, F.

    1983-01-01

    The subject is discussed, with particular reference to the electricity industry in the United Kingdom, under the headings; importance and scope of the industry's work; future fuel supplies (estimated indigenous fossil fuels reserves); outlook for UK energy supplies; problems of future generating capacity and fuel mix (energy policy; construction programme; economics and pricing; contribution of nuclear power - thermal and fast reactors; problems of conversion of oil-burning to coal-burning plant). (U.K.)

  5. Ultrasound propagation in steel piping at electric power plant using clamp-on ultrasonic pulse doppler velocity-profile flowmeter

    International Nuclear Information System (INIS)

    Tezuka, Kenichi; Mori, Michitsugu; Wada, Sanehiro; Aritomi, Masanori; Kikura, Hiroshige

    2008-01-01

    Venturi nozzles are widely used to measure the flow rates of reactor feedwater. This flow rate of nuclear reactor feedwater is an important factor in the operation of nuclear power reactors. Some other types of flowmeters have been proposed to improve measurement accuracy. The ultrasonic pulse Doppler velocity-profile flowmeter is expected to be a candidate method because it can measure the flow profiles across the pipe cross sections. For the accurate estimation of the flow velocity, the incidence angle of ultrasonic entering the fluid should be carefully estimated by the theoretical approach. However, the evaluation of the ultrasound propagation is not straightforward for the several reasons such as temperature gradient in the wedge or mode conversion at the interface between the wedge and pipe. In recent years, the simulation code for ultrasound propagation has come into use in the nuclear field for nondestructive testing. This article analyzes and discusses ultrasound propagation in steel piping and water, using the 3D-FEM simulation code and the Kirchhoff method, as it relates to the flow profile measurements in power plants with the ultrasonic pulse Doppler velocity-profile flowmeter. (author)

  6. Influence of initial heating during final high temperature annealing on the offset of primary and secondary recrystallization in Cu-bearing grain oriented electrical steels

    Science.gov (United States)

    Rodriguez-Calvillo, P.; Leunis, E.; Van De Putte, T.; Jacobs, S.; Zacek, O.; Saikaly, W.

    2018-04-01

    The industrial production route of Grain Oriented Electrical Steels (GOES) is complex and fine-tuned for each grade. Its metallurgical process requires in all cases the abnormal grain growth (AGG) of the Goss orientation during the final high temperature annealing (HTA). The exact mechanism of AGG is not yet fully understood, but is controlled by the different inhibition systems, namely MnS, AlN and CuxS, their size and distribution, and the initial primary recrystallized grain size. Therefore, among other parameters, the initial heating stage during the HTA is crucial for the proper development of primary and secondary recrystallized microstructures. Cold rolled 0.3 mm Cu-bearing Grain Oriented Electrical Steel has been submitted to interrupted annealing experiments in a lab tubular furnace. Two different annealing cycles were applied:• Constant heating at 30°C/h up to 1000°C. Two step cycle with initial heating at 100°C/h up to 600°C, followed by 18 h soaking at 600°C and then heating at 30°C/h up to 1050°C. The materials are analyzed in terms of their magnetic properties, grain size, texture and precipitates. The characteristic magnetic properties are analyzed for the different extraction temperatures and Cycles. As the annealing was progressing, the coercivity values (Hc 1.7T [A/m]) decreased, showing two abrupt drops, which can be associated to the on-set of primary and secondary recrystallization. The primary recrystallized grain sizes and recrystallized fractions are fitted to a model using a non-isothermal approach. This analysis shows that, although the resulting grain sizes were similar, the kinetics for the two step annealing were faster due to the lower recovery. The on-set of secondary recrystallization was also shifted to higher temperatures in the case of the continuous heating cycle, which might end in different final grain sizes and final magnetic properties. In both samples, nearly all the observed precipitates are Al-Si-Mn nitrides

  7. Influence of initial heating during final high temperature annealing on the offset of primary and secondary recrystallization in Cu-bearing grain oriented electrical steels

    Directory of Open Access Journals (Sweden)

    P. Rodriguez-Calvillo

    2018-04-01

    Full Text Available The industrial production route of Grain Oriented Electrical Steels (GOES is complex and fine-tuned for each grade. Its metallurgical process requires in all cases the abnormal grain growth (AGG of the Goss orientation during the final high temperature annealing (HTA. The exact mechanism of AGG is not yet fully understood, but is controlled by the different inhibition systems, namely MnS, AlN and CuxS, their size and distribution, and the initial primary recrystallized grain size. Therefore, among other parameters, the initial heating stage during the HTA is crucial for the proper development of primary and secondary recrystallized microstructures. Cold rolled 0.3 mm Cu-bearing Grain Oriented Electrical Steel has been submitted to interrupted annealing experiments in a lab tubular furnace. Two different annealing cycles were applied:• Constant heating at 30°C/h up to 1000°C. Two step cycle with initial heating at 100°C/h up to 600°C, followed by 18 h soaking at 600°C and then heating at 30°C/h up to 1050°C. The materials are analyzed in terms of their magnetic properties, grain size, texture and precipitates. The characteristic magnetic properties are analyzed for the different extraction temperatures and Cycles. As the annealing was progressing, the coercivity values (Hc 1.7T [A/m] decreased, showing two abrupt drops, which can be associated to the on-set of primary and secondary recrystallization. The primary recrystallized grain sizes and recrystallized fractions are fitted to a model using a non-isothermal approach. This analysis shows that, although the resulting grain sizes were similar, the kinetics for the two step annealing were faster due to the lower recovery. The on-set of secondary recrystallization was also shifted to higher temperatures in the case of the continuous heating cycle, which might end in different final grain sizes and final magnetic properties. In both samples, nearly all the observed precipitates are Al

  8. Correlation of radiation-induced changes in microstructure/microchemistry, density and thermo-electric power of type 304L and 316 stainless steels irradiated in the Phénix reactor

    Energy Technology Data Exchange (ETDEWEB)

    Renault Laborne, Alexandra, E-mail: alexandra.renault@cea.fr [CEA, DEN, SRMA, F-91191 Gif-sur-Yvette (France); Gavoille, Pierre [CEA, DEN, SEMI, F-91191 Gif-sur-Yvette (France); Malaplate, Joël [CEA, DEN, SRMA, F-91191 Gif-sur-Yvette (France); Pokor, Cédric [EDF R& D, MMC, Site des Renardières, F-77818 Morêt-sur-Loing cedex (France); Tanguy, Benoît [CEA, DEN, SEMI, F-91191 Gif-sur-Yvette (France)

    2015-05-15

    Annealed specimens of type 304L and 316 stainless steel and cold-worked 316 specimens were irradiated in the Phénix reactor in the temperature range 381–394 °C and to different damage doses up to 39 dpa. The microstructure and microchemistry of both 304L and 316 have been examined using the combination of the different techniques of TEM to establish the void swelling and precipitation behavior under neutron irradiation. TEM observations are compared with results of measurements of immersion density and thermo-electric power obtained on the same irradiated stainless steels. The similarities and differences in their behavior on different scales are used to understand the factors in terms of the chemical composition and metallurgical state of steels, affecting the precipitation under irradiation and the swelling behavior. Irradiation induces the formation of some precipitate phases (e.g., M{sub 6}C and M{sub 23}C{sub 6}-type carbides, and γ’- and G-phases), Frank loops and cavities. According to the metallurgical state and chemical composition of the steel, the amount of each type of radiation-induced defects is not the same, affecting their density and thermo-electric power.

  9. Correlation of radiation-induced changes in microstructure/microchemistry, density and thermo-electric power of type 304L and 316 stainless steels irradiated in the Phénix reactor

    Science.gov (United States)

    Renault Laborne, Alexandra; Gavoille, Pierre; Malaplate, Joël; Pokor, Cédric; Tanguy, Benoît

    2015-05-01

    Annealed specimens of type 304L and 316 stainless steel and cold-worked 316 specimens were irradiated in the Phénix reactor in the temperature range 381-394 °C and to different damage doses up to 39 dpa. The microstructure and microchemistry of both 304L and 316 have been examined using the combination of the different techniques of TEM to establish the void swelling and precipitation behavior under neutron irradiation. TEM observations are compared with results of measurements of immersion density and thermo-electric power obtained on the same irradiated stainless steels. The similarities and differences in their behavior on different scales are used to understand the factors in terms of the chemical composition and metallurgical state of steels, affecting the precipitation under irradiation and the swelling behavior. Irradiation induces the formation of some precipitate phases (e.g., M6C and M23C6-type carbides, and γ'- and G-phases), Frank loops and cavities. According to the metallurgical state and chemical composition of the steel, the amount of each type of radiation-induced defects is not the same, affecting their density and thermo-electric power.

  10. Correlation of radiation-induced changes in microstructure/microchemistry, density and thermo-electric power of type 304L and 316 stainless steels irradiated in the Phénix reactor

    International Nuclear Information System (INIS)

    Renault Laborne, Alexandra; Gavoille, Pierre; Malaplate, Joël; Pokor, Cédric; Tanguy, Benoît

    2015-01-01

    Annealed specimens of type 304L and 316 stainless steel and cold-worked 316 specimens were irradiated in the Phénix reactor in the temperature range 381–394 °C and to different damage doses up to 39 dpa. The microstructure and microchemistry of both 304L and 316 have been examined using the combination of the different techniques of TEM to establish the void swelling and precipitation behavior under neutron irradiation. TEM observations are compared with results of measurements of immersion density and thermo-electric power obtained on the same irradiated stainless steels. The similarities and differences in their behavior on different scales are used to understand the factors in terms of the chemical composition and metallurgical state of steels, affecting the precipitation under irradiation and the swelling behavior. Irradiation induces the formation of some precipitate phases (e.g., M 6 C and M 23 C 6 -type carbides, and γ’- and G-phases), Frank loops and cavities. According to the metallurgical state and chemical composition of the steel, the amount of each type of radiation-induced defects is not the same, affecting their density and thermo-electric power

  11. An investigation on the role of texture evolution and ordered phase transition in soft magnetic properties of Fe–6.5 wt%Si electrical steel

    Energy Technology Data Exchange (ETDEWEB)

    Cai, Guojun; Li, Changsheng, E-mail: lics@ral.neu.edu.cn; Cai, Ban; Wang, Qiwen

    2017-05-15

    Fe–6.5 wt%Si electrical steel characterized with excellent soft magnetic properties such as almost zero magnetostriction, low eddy current and hysteresis losses characteristics has been widely applied in high frequency fields. In this work, the role of texture evolution and ordered phase transition in soft magnetic properties of annealed sheets was explored using EBSD, XRD and TEM. The results demonstrate that accompanied with the increase of annealing temperatures, an increase on the B8 is attributable to a contribution combining the sizes of recrystallization grains with APBs of ordered phases as pinning the migration of magnetic domain wall. Whereas B50 declines to a minimum value (1.479 T) and then increases to a certain value (1.695 T) due to different types and intensities of textures affecting on the magnetocrystalline anisotropy energy. Meanwhile, the dislocation density gradually decreases and corresponding to a gradual decline in the internal stress, which makes the coercive force (H{sub c}) decrease monotonically. - Highlights: • Role of texture and ordered phase in Fe–6.5 wt%Si were studied. • With increasing annealing temperatures, H{sub c} decreases monotonically. • Combining grain sizes with APBs in B8 measurements. • Increasing annealing temperatures, B50 declines and then increases due to texture.

  12. The influence of laser scribing on magnetic domain formation in grain oriented electrical steel visualized by directional neutron dark-field imaging

    Science.gov (United States)

    Rauscher, P.; Betz, B.; Hauptmann, J.; Wetzig, A.; Beyer, E.; Grünzweig, C.

    2016-12-01

    The performance and degree of efficiency of transformers are directly determined by the bulk magnetic properties of grain oriented electrical steel laminations. The core losses can be improved by post manufacturing methods, so-called domain refinement techniques. All these methods induce mechanical or thermal stress that refines the domain structure. The most commonly used technique is laser scribing due to the no-contact nature and the ease of integration in existing production systems. Here we show how directional neutron dark-field imaging allows visualizing the impact of laser scribing on the bulk and supplementary domain structure. In particular, we investigate the domain formation during magnetization of samples depending on laser treatment parameters such as laser energy and line distances. The directional dark-field imaging findings were quantitatively interpreted in the context with global magnetic hysteresis measurements. Especially we exploit the orientation sensitivity in the dark-field images to distinguish between different domain structures alignment and their relation to the laser scribing process.

  13. The influence of Span-20 surfactant and micro-/nano-Chromium (Cr) Powder Mixed Electrical Discharge Machining (PMEDM) on the surface characteristics of AISI D2 hardened steel

    Science.gov (United States)

    Hosni, N. A. J.; Lajis, M. A.

    2018-04-01

    The application of powder mixed dielectric to improve the efficiency of electrical discharge machining (EDM) has been extensively studied. Therefore, PMEDM have attracted the attention of many researchers since last few decades. Improvement in EDM process has resulted in the use of span-20 surfactant and Cr powder mixed in dielectric fluid, which results in increasing machiniability, better surface quality and faster machining time. However, the study of powder suspension size of surface charateristics in EDM field is still limited. This paper presents the improvement of micro-/nano- Cr powder size on the surface characteristics of the AISI D2 hardened steels in PMEDM. It has found that the reacst layer in PMEDM improved by as high as 41-53 % compared to conventional EDM. Also notably, the combination of added Cr powder and span-20 surfactant reduced the recast layer thickness significantly especially in nano-Cr size. This improvement was great potential adding nano-size Cr powder to dielectric for machining performance.

  14. Effect of asymmetric hot rolling on texture, microstructure and magnetic properties in a non-grain oriented electrical steel

    Energy Technology Data Exchange (ETDEWEB)

    Chen, S., E-mail: Shangping.chen@tatasteel.com [Tata Steel, 1970 CA IJmuiden (Netherlands); Butler, J. [Tata Steel, S60 3AR South Yorkshire (United Kingdom); Melzer, S. [Tata Steel, 1970 CA IJmuiden (Netherlands)

    2014-11-15

    In this study, both asymmetric hot rolling (AHR) and conventional hot rolling (CHR) were carried out to study the effect of the hot rolling conditions on the evolution of the texture and microstructure in a non-grain oriented (NGO) steel. The microstructure and texture in the subsequent processing stages were characterised and related to the final magnetic properties. The results show that AHR, compared with CHR, tends to homogenise texture through thickness of the hot band strips. AHR results in a higher fraction of the θ-fibre ({0 0 1}) and a lower fraction of the γ-fibre ({1 1 1}) in the hot band strips, which are favourable features in relation to the magnetic properties of the strip. However, the favourable features observed in hot rolled AHR strips are eliminated after cold rolling and annealing. Contrarily, the required θ-fibre is decreased and the unwanted γ-fibre is intensified in the AHR sheet after cold rolling and their strength is maintained in the subsequent process steps. On the other hand, AHR does not produce a discernible change in the grain size in the hot band annealed strip and in the final annealed sheet, except that the magnetic anisotropy in the AHR is improved after skin pass and extra annealing as the result of the redistribution of the texture components within the θ-fibre, no significant improvement of the magnetic properties as a direct consequence of the application of asymmetric hot rolling has been observed under the current AHR experimental conditions. - Highlights: • Asymmetrical hot rolling (AHR) produces more uniform distribution of texture through the thickness of the hot rolled strips and of the hot band annealed strips when compared with conventional hot rolling (CHR). • AHR results in a higher fraction of the θ-fibre ({0 0 1}) and a lower fraction of the γ-fibre ({1 1 1}) in the hot band strips. The θ-fibre is decreased but the γ-fibre is intensified in the AHR sheet after cold rolling

  15. Effect of asymmetric hot rolling on texture, microstructure and magnetic properties in a non-grain oriented electrical steel

    International Nuclear Information System (INIS)

    Chen, S.; Butler, J.; Melzer, S.

    2014-01-01

    In this study, both asymmetric hot rolling (AHR) and conventional hot rolling (CHR) were carried out to study the effect of the hot rolling conditions on the evolution of the texture and microstructure in a non-grain oriented (NGO) steel. The microstructure and texture in the subsequent processing stages were characterised and related to the final magnetic properties. The results show that AHR, compared with CHR, tends to homogenise texture through thickness of the hot band strips. AHR results in a higher fraction of the θ-fibre ({0 0 1}) and a lower fraction of the γ-fibre ({1 1 1}) in the hot band strips, which are favourable features in relation to the magnetic properties of the strip. However, the favourable features observed in hot rolled AHR strips are eliminated after cold rolling and annealing. Contrarily, the required θ-fibre is decreased and the unwanted γ-fibre is intensified in the AHR sheet after cold rolling and their strength is maintained in the subsequent process steps. On the other hand, AHR does not produce a discernible change in the grain size in the hot band annealed strip and in the final annealed sheet, except that the magnetic anisotropy in the AHR is improved after skin pass and extra annealing as the result of the redistribution of the texture components within the θ-fibre, no significant improvement of the magnetic properties as a direct consequence of the application of asymmetric hot rolling has been observed under the current AHR experimental conditions. - Highlights: • Asymmetrical hot rolling (AHR) produces more uniform distribution of texture through the thickness of the hot rolled strips and of the hot band annealed strips when compared with conventional hot rolling (CHR). • AHR results in a higher fraction of the θ-fibre ({0 0 1}) and a lower fraction of the γ-fibre ({1 1 1}) in the hot band strips. The θ-fibre is decreased but the γ-fibre is intensified in the AHR sheet after cold rolling

  16. Effect of stress relief annealing temperature and atmosphere on the magnetic properties of silicon steel

    International Nuclear Information System (INIS)

    Paolinelli, Sebastiao C.; Cunha, Marco A. da

    2006-01-01

    Fully processed non-oriented silicon steel samples 0.50 mm thick were sheared and submitted to stress relief annealing under different conditions of temperature and atmosphere to investigate the effect of this treatment on the recovery of magnetic properties. Two different compositions were used, with different Si and Al contents. Temperature was varied in the range of 600-900 deg. C and four atmospheres were used: N 2 and N 2 +10%H 2 combined with dew points of -10 and 15 deg. C. The results showed that annealing atmosphere has very important effect on the magnetic properties and that the beneficial effect of stress relief annealing can be overcome by the detrimental effect of the atmosphere under certain conditions, due to oxidation and nitration

  17. Evolution of microstructure at hot band annealing of ferritic FeSi steels

    Energy Technology Data Exchange (ETDEWEB)

    Schneider, Jürgen, E-mail: juergen.schneider@t-online.de [Institute of Metal Forming, Technische Universität Bergakademie Freiberg, Bernhard-von Cotta-Str. 4, D-09596 Freiberg (Germany); Stahlzentrum Freiberg e.V., Leipziger Straße 34, D-09599 Freiberg (Germany); Li, Guangqiang [State Key Lab. of Refractories and Metallurgy, Wuhan University of Science and Technology, No. 947 Heping Avenue, Qingshan District, Wuhan 430081 (China); Franke, Armin [Stahlzentrum Freiberg e.V., Leipziger Straße 34, D-09599 Freiberg (Germany); Zhou, Bowen [State Key Lab. of Refractories and Metallurgy, Wuhan University of Science and Technology, No. 947 Heping Avenue, Qingshan District, Wuhan 430081 (China)

    2017-02-15

    The magnetic properties of the finally fabricated nonoriented FeSi steels critically depend on the microstructure and on the occurring crystallographic texture. The fabrication route comprises hot rolling, coiling and cooling, hot band annealing before cold rolling (optional), cold rolling and the final thermal treatment. As well known there is an interplay between the microstructure and texture during the various processing steps. For that reason, it is of interest to know more on the evolution of the microstructure at hot band annealing of hot band prepared in different ways. In this paper we will summarize our recent results on the evolution of microstructure during thermal annealing of hot band: thermal treatment following immediately the last pass of hot rolling or a hot band annealing as a separate processing step before cold rolling.

  18. Effect of the Annealing Temperature on the Structure and Magnetic Properties of 2% Si Steel

    Directory of Open Access Journals (Sweden)

    Cunha Marco A. da

    2002-01-01

    Full Text Available To study the effect of the annealing temperature on the structure and magnetic properties of a 2%Si non-oriented steel cold rolled samples were submitted to final annealing in the temperature range of 540 °C to 980 °C in hydrogen atmosphere. The samples had received cold rolling reduction of 75% to a final thickness of 0.50 mm. Recovery and recrystallization resulted in significant improvement of magnetic properties, with decrease of iron loss (W1.5 and increase of polarisation (J50 and relative permeability (µ1.5. On further grain growth, after recrystallization, there was simultaneous decrease of iron loss, polarisation and relative permeability. Texture evolution on grain growth accounts for the observed decrease of J50 and µ1.5. The beneficial effect of increasing grain size on core loss overcomes the detrimental effect of texture resulting in decrease of W1.5.

  19. Aircraft Steels

    Science.gov (United States)

    2009-02-19

    component usage. PH 13-8Mo is a precipitation-hardenable martensitic stainless steel combining excellent corrosion resistance with strength. Custom 465 is...a martensitic , age-hardenable stainless steel capable of about 1,724 MPa (250 ksi) UTS when peak-aged (H900 condition). Especially, this steel can...NOTES 14. ABSTRACT Five high strength steels (4340, 300M, AerMet 100, Ferrium S53, and Hy-Tuf) and four stainless steels (High Nitrogen, 13

  20. Influence of the applied elastic tensile and compressive stress on the hysteresis curves of Fe-3%Si non-oriented steel

    Czech Academy of Sciences Publication Activity Database

    Perevertov, Oleksiy

    2017-01-01

    Roč. 428, Apr (2017), s. 223-228 ISSN 0304-8853 R&D Projects: GA ČR GB14-36566G Institutional support: RVO:68378271 Keywords : magnetization process * magnetoelasticity Subject RIV: BM - Solid Matter Physics ; Magnetism OBOR OECD: Condensed matter physics (including formerly solid state physics, supercond.) Impact factor: 2.630, year: 2016

  1. Research report for fiscal 1998. Basic research for promoting joint implementation of energy use rationalization in Chinese steel industry (examination of introduction of scrap preheating system for electric furnaces); 1998 nendo chosa hokokusho. Chugoku tekkogyo ni okeru energy no shiyo gorika (denkiro scrap yonetsu system donyu kento)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-03-01

    Investigations are conducted on a project of introducing a scrap preheating system based on the central insertion movable shaft design into China's electric furnaces for the sake of energy saving and global warming gas reduction. Of the electric furnaces numbering approximately 3400 now in operation in China, most are small and antiquated, and are extremely low in energy efficiency when in operation. The percentage of electricity supplied by coal-fired facilities is high, and this causes the CO2 reduction problem. Investigations are conducted into four steel mills operating electric furnaces, and examinations are made on the applicability of a preheating system, which is the ultimate batch system developed by Nippon Steel Corporation. Studies are conducted for Wuyang Iron and Steel Co., Ltd., Tianjin Steel Pipe Co., Ltd., Budong Iron and Steel Co., Ltd., and Shanghai Five Steel Co., Ltd., and it is found that greenhouse gas will be reduced by 31,000 tons, 21,000 tons, 13,000 tons, and 11,000-tons at the said mills, respectively. It is learned that the cost to be invested will be retrieved in approximately 2.5 years, 2.8 years, 7.7 years, and 8.0 years, respectively. It is concluded that Shanghai Budong Iron and Steel (Group) Co., Ltd., is the best candidate to be equipped with the above-said system. (NEDO)

  2. Producción de aceros al carbono en hornos de arco eléctrico en condiciones de mineral de manganeso. // Steel production in electric arc furnaces in the condition of use of manganese.

    Directory of Open Access Journals (Sweden)

    E. E. Navas Medina

    2007-05-01

    Full Text Available El presente trabajo constituye una segunda etapa de investigación relacionada con la producción de acero en hornos de arcoeléctrico con revestimiento básico en condiciones de utilización de mineral de manganeso como sustituto del ferromanganeso.En la investigación se caracteriza el acero producido utilizando el mineral de manganeso en dos variantes tecnológicasdiferentes y se determinan parámetros importantes, tales como la estructura del acero obtenido, la influencia de lacomposición química y la temperatura en la reducción del Mn. Adicionalmente, se determina la composición química de laescoria, su basicidad e influencia en el aprovechamiento del Mn del mineral, así como, lo que significa la sustitución delFeMn en la problemática medioambiental.Palabras claves: Producción de aceros al carbono, hornos de arco eléctricos, mineral de manganeso.______________________________________________________________________________Abstract:This present work constitutes the second stage of investigation in relation with the steel production bymeans of electric arc furnaces in the condition of use of manganese ores as a substitute of theferromanganese. In the investigation, the steel manufactured is analyzed the manganese ore in twodifferent technological variants and some important parameters are determined such as: the chemicalcomposition's structure of the steel, the influence of temperature in the reduction of Mn. Moreover, ananalysis of the chemical composition of the slag and the influence in the environmental is realized.Key words: Carbon steel production, electric arc furnaces, manganese mineral.

  3. National steel tries wheeling

    International Nuclear Information System (INIS)

    Dudak, J.R.

    1992-01-01

    In 1989, National Steel felt the need to take the next step to make its Detroit-based division, Great Lakes Steel, more competitive in the world flat-rolled steel market. In 1988, Great Lakes Steel started flowing natural gas through the first fully litigated bypass (Competitive Sourcing Option) of a local distribution company. In 1989, the second connection with the new supply route for gas transportation, Panhandle Eastern had started flowing and the LDC, Michigan Consolidated Gas Co. (MichCon) had pulled out their piping previously serving the plants. Since we had been able to structure a fully reliable supply route, storage and balancing program for gas in the face of such strong opposition by the LDC, the author felt it was time to attack the next singularly sourced major commodity, electricity. Electricity, at this major integrated steel plant, represented approximately 7% of plant cost yearly. Yet being monopolized, Great Lakes Division (GLD) could not multiple source this commodity like it does with its other 93% of costs, except for labor (25% of the 93%). Multiple sourcing is done to bring competitive pressure to suppliers and to diversify supplies and protect plant operation in the event of failure by one supplier. This paper describes National Steel's strategy to reduce the cost of power, at the minimum of capital costs, the most expedient way possible, that does not sacrifice any major long-term potential cost improvements. The results show that competitively priced power is available across the mid-west, at prices well below many state regulated electric utilities, for at least 5 to 15 years, but with major obstacles in obtaining transmission access

  4. Utilización del polvo de acería de horno de arco eléctrico. // Use of powder produced by electric arc furnaces at steel plants.

    Directory of Open Access Journals (Sweden)

    D. Tápanes Robau

    2001-01-01

    Full Text Available El polvo de las Acerías de Horno de Arco Eléctrico se produce como consecuencia de la producción de Acero, durante ladepuración de los gases, y, en menor medida, en sus equipos de captación de aire. Estos polvos deben ser captados por lossistemas de depuración del taller. Con el presente trabajo pretendemos darle utilidad a un producto de desecho como es elpolvo, mejorar las condiciones ambientales en el taller, elevar la calidad del pavimento u hormigón asfáltico mediante lavariación de sus propiedades y disminuir el costo de la tonelada de acero mediante la comercialización de estos productosde desecho.Palabras claves: Polvos, aglutinantes, composición química, pruebas realizadas._______________________________________________________________________________SummaryThe powder generated by electric arc furnaces at steel plants is the result of processes such as the production of steel, thepurification of gases and, capturing air equipment .This article shows a method for recycling waste material – powder in this case- which also contributes to improve the steelplant environment, provides the possibility of improving asphalt paving and makes the production of steel cheaper throughthe commercialization of waste materials.Key words: Powder, binder, tests, chemical composition.

  5. EIS and adjunct electrical modeling for material selection by evaluating two mild steels for use in super-alkaline mineral processing

    DEFF Research Database (Denmark)

    Bakhtiyari, Leila; Moghimi, Fereshteh; Mansouri, Seyed Soheil

    2012-01-01

    The production of metal concentrates during mineral processing of ferrous and non-ferrous metals involves a variety of highly corrosive chemicals which deteriorate common mild steel as the material of choice in the construction of such lines, through rapid propagation of localized pitting...... in susceptible parts, often in sensitive areas. This requires unscheduled maintenance and plant shut down. In order to test the corrosion resistance of different available materials as replacement materials, polarization and electrochemical impedance spectroscopy (EIS) tests were carried out. The EIS numerical...... software-enhanced polarization resistance, and reduced capacitance added to much diminished current densities, verified the acceptable performance of CK45 compared with high priced stainless steel substitutes with comparable operational life. Therefore, CK45 can be a suitable alternative in steel...

  6. Bulletin of Materials Science | Indian Academy of Sciences

    Indian Academy of Sciences (India)

    The rapid heating effects on the microstructure, texture and magnetic properties of 3% Si nonoriented electrical steel has been investigated through optical microscopy, X-ray diffraction and Epstein frame. The results show that recrystallized grains were refined with increased heating rate, caused by the nucleation rate ...

  7. Metallurgy of steels for PWR pressure vessels

    International Nuclear Information System (INIS)

    Kepka, M.; Mocek, J.; Barackova, L.

    1980-01-01

    A survey and the chemical compositions are presented of reactor pressure vessel steels. The metallurgy is described of steel making for pressure vessels in Japan and the USSR. Both acidic and alkaline open-hearth steel is used for the manufacture of ingots. The leading world manufacturers of forging ingots for pressure vessels, however, exclusively use electric steel. Vacuum casting techniques are exclusively used. Experience is shown gained with the introduction of the manufacture of forging ingots for pressure vessels at SKODA, Plzen. The metallurgical procedure was tested utilizing alkaline open hearths, electric arc furnaces and facilities for vacuum casting of steel. Pure charge raw materials should be used for securing high steel purity. Prior to forging pressure vessel rings, not only should sufficiently big bottoms and heads be removed but also the ingot middle part should be scrapped showing higher contents of impurities and nonhomogeneous structure. (B.S.)

  8. Metallurgy of steels for PWR pressure vessels

    Energy Technology Data Exchange (ETDEWEB)

    Kepka, M; Mocek, J; Barackova, L [Skoda, Plzen (Czechoslovakia)

    1980-09-01

    A survey and the chemical compositions are presented of reactor pressure vessel steels. The metallurgy is described of steel making for pressure vessels in Japan and the USSR. Both acidic and alkaline open-hearth steel is used for the manufacture of ingots. The leading world manufacturers of forging ingots for pressure vessels, however, exclusively use electric steel. Vacuum casting techniques are exclusively used. Experience is shown gained with the introduction of the manufacture of forging ingots for pressure vessels at SKODA, Plzen. The metallurgical procedure was tested utilizing alkaline open hearths, electric arc furnaces and facilities for vacuum casting of steel. Pure charge raw materials should be used for securing high steel purity. Prior to forging pressure vessel rings, not only should sufficiently big bottoms and heads be removed but also the ingot middle part should be scrapped showing higher contents of impurities and nonhomogeneous structure.

  9. Measurement of the electrical resistivity of liquid 32G2 and 32G1 steels by the rotating magnetic field method

    Science.gov (United States)

    Borovykh, M. A.; Chikova, O. A.; Tsepelev, V. S.; V'yukhin, V. V.

    2017-03-01

    The resistivity of liquid 32G2 and 32G1 steels are measured using the rotating magnetic field method to obtain information on their liquid structures. The technique of measurements is described and the influence of self-induction and viscosity on the resistivity is estimated. The results are discussed in the framework of a microheterogeneous structure of a metallic melt. A conclusion is made about the character of the influence of slag inclusions detected by magnetic powder and ultrasonic methods on the temperature dependences of the resistivities of liquid 32G2 and 32G1 steels. The change in the temperature coefficient of the resistivity of the melt on heating to 1700°C is interpreted using the Nagel-Tauc model.

  10. Preparation and characterization of 304 stainless steel/Q235 carbon steel composite material

    Science.gov (United States)

    Shen, Wenning; Feng, Lajun; Feng, Hui; Cao, Ying; Liu, Lei; Cao, Mo; Ge, Yanfeng

    The composite material of 304 stainless steel reinforced Q235 carbon steel has been prepared by modified hot-rolling process. The resulted material was characterized by scanning electron microscope, three-electrode method, fault current impact method, electrochemical potentiodynamic polarization curve measurement and electrochemical impedance spectroscopy. The results showed that metallurgical bond between the stainless steel layer and carbon steel substrate has been formed. The composite material exhibited good electrical conductivity and thermal stability. The average grounding resistance of the composite material was about 13/20 of dip galvanized steel. There has no surface crack and bubbling formed after fault current impact. The composite material led to a significant decrease in the corrosion current density in soil solution, compared with that of hot dip galvanized steel and bare carbon steel. On the basis polarization curve and EIS analyses, it can be concluded that the composite material showed improved anti-corrosion property than hot-dip galvanized steel.

  11. Metal release in a stainless steel Pulsed Electric Field (PEF) system Part I. Effect of different pulse shapes; theory and experimental method

    NARCIS (Netherlands)

    Roodenburg, B.; Morren, J.; Berg, H.E.; Haan, S.W.H.de

    2005-01-01

    Liquid pumpable food is mostly pasteurised by heat treatment. In the last decennia there is an increasing interest in so-called Pulsed Electric Field (PEF) treatment. During this treatment food is pumped between two metal electrodes and exposed to short high electric field pulses, typical 2-4 kV

  12. Tool steels

    DEFF Research Database (Denmark)

    Højerslev, C.

    2001-01-01

    On designing a tool steel, its composition and heat treatment parameters are chosen to provide a hardened and tempered martensitic matrix in which carbides are evenly distributed. In this condition the matrix has an optimum combination of hardness andtoughness, the primary carbides provide...... resistance against abrasive wear and secondary carbides (if any) increase the resistance against plastic deformation. Tool steels are alloyed with carbide forming elements (Typically: vanadium, tungsten, molybdenumand chromium) furthermore some steel types contains cobalt. Addition of alloying elements...... serves primarily two purpose (i) to improve the hardenabillity and (ii) to provide harder and thermally more stable carbides than cementite. Assuming proper heattreatment, the properties of a tool steel depends on the which alloying elements are added and their respective concentrations....

  13. 75 FR 5146 - Tempel Steel Company Including On-Site Leased Workers From Aerotek Staffing Chicago, IL; Tempel...

    Science.gov (United States)

    2010-02-01

    ... the production of lamination sheet steel for electric motors and transformers. New findings show that... affected by a shift in production of lamination sheet steel for electric motors and transformers to Mexico...

  14. Potentiality Studies of Stainless Steel 304 Material for Production of Medical Equipment using Micro Electrical Discharge Machining (micro-EDM) Analysis and Modeling

    DEFF Research Database (Denmark)

    Puthumana, Govindan

    2016-01-01

    Stainless steel 304 (SS304) is a material widely used for production of medical equipment mainly because of its anti-corrosive properties. It has excellent mechanical properties, strength and reliability because of which it is one of the best materials for fabrication of medical devices. This paper...... and process parameters were developed. Grey relational analysis was used to optimize the micro-EDM quality characteristics, and the highest grey relational grade (GRG) of 0.8021 was obtained at a voltage of 100 V and a capacitance of 0.4 μF....

  15. Selection of Compositions in Ti-Cr-C-Steel, Ti-B, Ti-B-Me Systems and Establishing Synthesis Parameters for Obtaining Product by “SHS-Electrical Rolling”

    Science.gov (United States)

    Aslamazashvili, Zurab; Tavadze, Giorgi; Chikhradze, Mikheil; Namicheishvili, Teimuraz; Melashvili, Zaqaria

    2017-12-01

    For the production materials by the proposed Self-propagating High-Temperature Synthesis (SHS) - Electric Rolling method, there are no limitations in the length of the material and the width only depends on the length of rolls. The innovation method enables to carry out the process in nonstop regime, which is possible by merging energy consuming SHS method and Electrical Rolling. For realizing the process it is mandatory and sufficient, that initial components, after initiation by thermal pulse, could interaction with the heat emission, which itself ensures the self-propagation of synthesis front in lieu of heat transfer in the whole sample. Just after that process, the rolls instantly start rotation with the set speed to ensure the motion of material. This speed should be equal to the speed of propagation of synthesis front. The synthesized product in hot plastic condition is delivered to the rolls in nonstop regime, simultaneously, providing the current in deformation zone in order to compensate the energy loses. As a result by using the innovation SHS -Electrical Rolling technology we obtain long dimensional metal-ceramic product. In the presented paper optimal compositions of SHS chasms were selected in Ti-Cr-C-Steel, Ti-B and Ti-B-Me systems. For the selection of the compounds the thermodynamic analysis has been carried out which enabled to determine adiabatic temperature of synthesis theoretically and to determine balanced concentrations of synthesized product at synthesis temperature. Thermodynamic analysis also gave possibility to determine optimal compositions of chasms and define the conditions, which are important for correct realization of synthesis process. For obtaining non porous materials and product by SHS-Electrical Rolling, it is necessary to select synthesis and compacting parameters correctly. These parameters are the pressure and the time. In Ti-Cr-C-Steel, Ti-B and Ti-B-Me systems the high quality (nonporous or low porosity values are defined

  16. Neuroethological validation of an experimental apparatus to evaluate oriented and non-oriented escape behaviours: Comparison between the polygonal arena with a burrow and the circular enclosure of an open-field test.

    Science.gov (United States)

    Biagioni, Audrey Francisco; dos Anjos-Garcia, Tayllon; Ullah, Farhad; Fisher, Isaac René; Falconi-Sobrinho, Luiz Luciano; de Freitas, Renato Leonardo; Felippotti, Tatiana Tocchini; Coimbra, Norberto Cysne

    2016-02-01

    Inhibition of GABAergic neural inputs to dorsal columns of the periaqueductal grey matter (dPAG), posterior (PH) and dorsomedial (DMH) hypothalamic nuclei elicits distinct types of escape behavioural reactions. To differentiate between the variety and intensity of panic-related behaviours, the pattern of defensive behaviours evoked by blockade of GABAA receptors in the DMH, PH and dPAG were compared in a circular open-field test and in a recently designed polygonal arena. In the circular open-field, the defensive behaviours induced by microinjection of bicuculline into DMH and PH were characterised by defensive alertness behaviour and vertical jumps preceded by rearing exploratory behaviour. On the other hand, explosive escape responses interspersed with horizontal jumps and freezing were observed after the blockade of GABAA receptors on dPAG neurons. In the polygonal arena apparatus, the escape response produced by GABAergic inhibition of DMH and PH neurons was directed towards the burrow. In contrast, the blockade of GABAA receptors in dPAG evoked non-oriented escape behaviour characterised by vigorous running and horizontal jumps in the arena. Our findings support the hypothesis that the hypothalamic nuclei organise oriented escape behavioural responses whereas non-oriented escape is elaborated by dPAG neurons. Additionally, the polygonal arena with a burrow made it easy to discriminate and characterise these two different patterns of escape behavioural responses. In this sense, the polygonal arena with a burrow can be considered a good methodological tool to discriminate between these two different patterns of escape behavioural responses and is very useful as a new experimental animal model of panic attacks. Copyright © 2015 Elsevier B.V. All rights reserved.

  17. Steel alloys

    International Nuclear Information System (INIS)

    Bloom, E.E.; Stiegler, J.O.; Rowcliffe, A.F.; Leitnaker, J.M.

    1977-01-01

    The invention deals with a fuel element for fast breeder reactors. It consits essentially of a uranium oxide, nitride, or carbide or a mixture of these fuels with a plutonium or thorium oxide, nitride, or carbide. The fuel elements are coated with an austenitic stainless steel alloy. Inside the fuel elements, vacancies or small cavities are produced by neutron effects which causes the steel coating to swell. According to the invention, swelling is prevented by a modification of type 304, 316, 321, or 12 K 72HV commercial steels. They consist mainly of Fe, Cr, and Ni in a ratio determined by a temary diagram. They may also contain 1.8 to 2.3% by weight of Mo and a fraction of Si (0.7 to 2% by weight) and Ti(0.10 to 0.5% by weight) to prevent cavity formation. They are structurally modified by cold working. (IHOE) [de

  18. Hegelian Steel

    DEFF Research Database (Denmark)

    Kjær, Poul F.

    2015-01-01

    Even in our globalized world the notion of national economies remain incredibly strong, just as a considerable part of the literature on transnational governance and globalization continue to rely on a zero-sum perspective concerning the relationship between the national and the transnational. De...... of the European steel industry....

  19. Electrical conductivity and physical changes of functionalized carbon nanotube/graphite/stainless steel (SS316L/polypropylene composites immersed in an acidic solution

    Directory of Open Access Journals (Sweden)

    Hendra Suherman

    2018-02-01

    Full Text Available Chemical functionalization of carbon nanotubes (CNTs and graphite (G was performed to improve their adhesion to a metal powder (SS316L and a polypropylene (PP matrix. A conductive pathway was thus formed to utilize the high electrical conductivity of the SS316L for conductive polymer composites (CPCs applications. The rheological properties of the feedstock mixture were measured, and samples were formed by injection molding. Fourier transform infrared spectroscopy indicated the existence of functional groups generated by chemical wet oxidation. Only feedstock mixtures containing more than 28 vol% of the PP composite showed a shear rate (102 s -1 to 105 s -1 , shear viscosity (10 Pa·s to 103 Pa·s, and flow behavior index (n<1 suitable for injection molding. The functionalized composites exhibited improved electrical and mechanical properties over the as-produced composites. The functionalized composites containing 28 vol% PP obtained an electrical conductivity of 6 S/m, compared to 0.5 S/m for the as-produced composites.

  20. Extracts from Kang-T'ieh (Steel), Issue Number 10 - Communist China

    National Research Council Canada - National Science Library

    1960-01-01

    .... Big Drop in Pig Iron Consumption for converter steel production, 3. Surpass the Open-Hearth Furnace, Catch up with the electric furnace and struggle for high quality and varieties of products in converter steel production, 4...

  1. Numerical Simulation of Galvanic Corrosion Caused by Shaft Grounding Systems in Steel Ship Hulls

    National Research Council Canada - National Science Library

    Wang, Y

    2005-01-01

    .... This led to the accelerated corrosion of the exposed steel ship hull on paint holidays because of the substantial difference of the electric potentials between the steel ship hull and the nickel...

  2. Development of nuclear grade stainless steels at KCSSL

    International Nuclear Information System (INIS)

    Balachandran, G.; Dhere, M.; Mahadik, A.; Hinge, N.M.; Balasubramanian, V.

    2011-01-01

    Kalyani Carpenter Special Steels Ltd is an alloy steel plant, where a variety of alloy steel grades are produced for automotive, defence, nuclear and aerospace applications. The plant has developed expertise in processing of several alloy steel grades of superior quality that meets stringent specifications. Primary steel is processed through a combination of electric arc furnace, ladle furnace and vacuum degassing where stringent control over dephosphorisation, desulphurization, deoxidation is effected to get a refined high quality steel. The molten steel is cast through continuous casting of slabs or ingot casting. In grades specific to nuclear application, the primary cast products are further subjected to electroslag remelting to achieve further freedom from inclusions and to achieve a favourable solidification grain structure, which ultimately improve the hot workability of the alloy steel. Appropriate choice of slag and operating parameters are needed for realising the required ingot quality. The present study would examine the processing and quality aspects of some important grades of steels used in nuclear industry namely ferritic 9Cr-1Mo steel, martensitic stainless steels 403, 410, precipitation hardenable 17-4 PH stainless steel and austenitic 321, 316LN stainless steel, which were made and supplied for applications to Indian nuclear industry. The expertise developed in processing the steels in terms of melting, heat treatment and their relationship to structural features and mechanical properties would be highlighted. (author)

  3. Energy conservation in electric drives: a practical approach with applications in a steel lamination; Conservacao de energia em acionamentos eletricos: uma abordagem pratica com aplicacoes numa laminacao siderurgica

    Energy Technology Data Exchange (ETDEWEB)

    Coelho, Jose Mauricio Gomes

    1991-07-01

    The goal of this work is to propose a method to save energy in electrical drives by exploiting latent potentialities of the equipment. So, a significant reduction of energy consumption may be obtained through inexpensive measures. Although the examples here studied are directed to equipment of Plate Mill at COSIPA works, the analysis methodology is not restricted to steelmaking plants, being applied to any other industrial activities. Was adopted a practical approach, highlighting maintenance viewpoint and focusing their responsibilities in energy saving practices. (author)

  4. Characterization of oxidation resistance of stainless steels at high temperature by metallographic examinations and in-situ electrical resistance measurements; Charakterisierung der Oxidationsbestaendigkeit in nichtrostenden Staehlen bei hoher Temperatur durch Metallographische Untersuchungen und In-Situ-Messungen des elektrischen Widerstands

    Energy Technology Data Exchange (ETDEWEB)

    Bruncko, Mihael; Rudolf, Rebeka; Anzel, Ivan [Maribor Univ. (Slovenia). Faculty of Mechanical Engineering; Mehrabi, Kambiz [Pankl Drivetrain Systems GmbH und Co. KG, Kapfenberg (Austria); Kneissl, Albert C. [Leoben Univ. (Austria). Dept. of Physical Metallurgy and Materials Testing

    2013-07-01

    Practically all metals and alloys survive high-temperature exposure by growing oxide scales and/or by precipitation of the oxide particles in the matrix. Formed products can grow in shape of external oxide layers on surfaces, or as discrete oxide particles precipitated in a metal matrix. The first case represents external oxidation, and the other case is called internal oxidation. These processes are very important, because they determine the properties and applicability of metallic materials. Generally, they are undesired, because they cause deterioration of the mechanical properties and decomposition of metallic material. On the other side, the controlled process of external oxidation could be used for formation of protective coatings and the internal oxidation for dispersion strengthening of materials. In this paper we present monitoring of high-temperature oxidation of X12Cr13 stainless steel by in-situ electrical resistance measurements at different annealing temperatures in the air atmosphere. We determined the kinetics of oxide scale formation and its morphology with additional metallographic examination made by optical and scanning electron microscopy. The results of this research work show that in-situ monitoring and characterization of high-temperature oxidation present a strong tool that will contribute to a better fundamental understanding of the phenomena that occur during high-temperature oxidation of metallic materials. (orig.)

  5. Preparation and characterization of 304 stainless steel/Q235 carbon steel composite material

    Directory of Open Access Journals (Sweden)

    Wenning Shen

    Full Text Available The composite material of 304 stainless steel reinforced Q235 carbon steel has been prepared by modified hot-rolling process. The resulted material was characterized by scanning electron microscope, three-electrode method, fault current impact method, electrochemical potentiodynamic polarization curve measurement and electrochemical impedance spectroscopy. The results showed that metallurgical bond between the stainless steel layer and carbon steel substrate has been formed. The composite material exhibited good electrical conductivity and thermal stability. The average grounding resistance of the composite material was about 13/20 of dip galvanized steel. There has no surface crack and bubbling formed after fault current impact. The composite material led to a significant decrease in the corrosion current density in soil solution, compared with that of hot dip galvanized steel and bare carbon steel. On the basis polarization curve and EIS analyses, it can be concluded that the composite material showed improved anti-corrosion property than hot-dip galvanized steel. Keywords: Stainless steel, Carbon steel, Anti-corrosion, Conductivity, Electrochemical, EIS

  6. Corrosion of steel in concrete

    International Nuclear Information System (INIS)

    Preece, C.M.

    1982-10-01

    A comparative study has been made of those properties of Massiv and Standard cements which are considered to determine their ability to protect steel reinforcement from corroding. Saturated Massiv cement has a higher evaporabel water content, but a significantly finer pore structure than has saturated Standard cement. This fine structure resulted in an electrical resistivity ten times higher and chloride diffusivity ten times lower than those of Standard cement. Electrochemical measurements have shown that the passive current density of steel in Massiv mortar is higher than that of steel in Standard mortar, but the higher current should lead to a more rapid decrease in potential to a level at which neither chloride attack of hydrogen evolution will occur. Whereas steel in Standard mortar was found to be highly susceptible to crevice corrosion, no such attack has been observed in Massiv mortar. Moreover, the initiation of chloride induced corrosion and the subsequent rates of corrosion were both lower in Massiv mortar than in Standard mortar. Thus, it may be predicted that Massiv cement would provide greater protection for steel reinforcement in underground structures exposed to chloride containing ground water than would Standard cement. (author)

  7. DEVELOPMENT OF CORES FOR MINI MOTORS FROM LAMINATED SHEETS OF ELECTRIC STEEL ABNT (Brazilian Association of Technical Standards 35F 420M WITH THERMAL TREATMENT

    Directory of Open Access Journals (Sweden)

    Halston Mozetic

    2016-06-01

    Full Text Available The purposes of this paper were to study the thermal treatment of Fe-Si sheet, as well as the sheet cutting concerning the topology of a mini stepper motor and mini motor simulation using finite element software. The research consisted of the execution of an "Inductive Reheating" thermal treatment of Iron Silicon sheets, NM71-2000/35F 420M with GNO (Grain Non Oriented, and 0.35mm width. The new technique has the benefit of minimizing magnetic losses produced by the cut on the edge of electric sheets. To carry out the process, the system includes a furnace, an induction coil, and a power supply that, when activated in a controlled way, causes relevant changes to the crystalline structure of the material. Related to the cut of the sheets, the topology of a three phase mini stepper motor was considered. The sheets were initially cut using the geometry of the rotor and stator cores. Firstly, a die cutting process was used and later a wire electroerosion cutting process was employed, which provided parts with excellent finishing. Finally, the mini motor was simulated using the finite element software FEMM 4.2 in order to analyze the airgap flow and torque development of the axis end, in comparison to a solid block of the same material (Fe-Si

  8. The effect of SiC powder mixing electrical discharge machining on white layer thickness, heat flux and fatigue life of AISI D2 die steel

    Directory of Open Access Journals (Sweden)

    Ahmed Al-Khazraji

    2016-09-01

    Full Text Available This paper deals with studying the effect of powder mixing electrical discharge machining (PMEDM parameters using copper and graphite electrodes on the white layer thickness (WLT, the total heat flux generated and the fatigue life. Response surface methodology (RSM was used to plan and design the experimental work matrices for two groups of experiments: for the first EDM group, kerosene dielectric was used alone, whereas the second was treated by adding the SiC micro powders mixing to dielectric fluid (PMEDM. The total heat flux generated and fatigue lives after EDM and PMEDM models were developed by FEM using ANSYS 15.0 software. The graphite electrodes gave a total heat flux higher than copper electrodes by 82.4%, while using the SiC powder and graphite electrodes gave a higher total heat flux than copper electrodes by 91.5%. The lowest WLT values of 5.0 µm and 5.57 µm are reached at a high current and low current with low pulse on time using the copper and graphite electrodes and the SiC powder, respectively. This means that there is an improvement in WLT by 134% and 110%, respectively, when compared with the use of same electrodes and kerosene dielectric alone. The graphite electrodes with PMEDM and SiC powder improved the experimental fatigue safety factor by 7.30% compared with the use of copper electrodes and by 14.61% and 18.61% compared with results using the kerosene dielectric alone with copper and graphite electrodes, respectively.

  9. Controlling DC permeability in cast steels

    International Nuclear Information System (INIS)

    Sumner, Aaran; Gerada, Chris; Brown, Neil; Clare, Adam

    2017-01-01

    Annealing (at multiple cooling rates) and quenching (with tempering) was performed on specimens of cast steel of varying composition. The aim was to devise a method for selecting the steel with the highest permeability, from any given range of steels, and then increasing the permeability by heat treatment. Metallographic samples were imaged using optical microscopy to show the effect of the applied heat treatments on the microstructure. Commonly cast steels can have DC permeability altered by the careful selection of a heat treatment. Increases of up to 381% were achieved by annealing using a cooling rate of 6.0 °C/min. Annealing was found to cause the carbon present in the steel to migrate from grain boundaries and from within ferrite crystals into adjacent pearlite crystals. The migration of the carbon resulted in less carbon at grain boundaries and within ferrite crystals reducing the number of pinning sites between magnetic domains. This gives rise to a higher permeability. Quenching then tempering was found to cause the formation of small ferrite crystals with the carbon content of the steel predominately held in the martensitic crystal structures. The results show that with any given range of steel compositions the highest baseline DC permeability will be found with the steel that has the highest iron content and the lowest carbon content. For the samples tested in this paper a cooling rate of 4.5 °C/min resulted in the relative permeability of the sample with the highest baseline permeability, AS4, increasing from 783 to 1479 at 0.5 T. This paper shows how heat treatments commonly applied to hypoeutectoid cast steels, to improve their mechanical performance, can be used to also enhance electromagnetic properties of these alloys. The use of cast steels allows the creation of DC components for electrical machines not possible by the widely used method of stacking of electrical grade sheet steels. - Highlights: • A range of structural steels had their

  10. Controlling DC permeability in cast steels

    Energy Technology Data Exchange (ETDEWEB)

    Sumner, Aaran, E-mail: aaran.sumner@nottingham.ac.uk [University of Nottingham, Nottingham University Park Campus, Nottingham NG7 2RD, England (United Kingdom); Gerada, Chris, E-mail: chris.gerada@nottingham.ac.uk [Electrical Machines, University of Nottingham, Tower Building, Nottingham NG7 2RD, England (United Kingdom); Brown, Neil, E-mail: neil.brown@cummins.com [Advanced Electrical Machines Research and Technology at Cummins Power Generation, Peterborough PE2 6FZ, England (United Kingdom); Clare, Adam, E-mail: adam.clare@nottingham.ac.uk [Advanced Manufacturing, University of Nottingham, University Park Campus, Nottingham NG7 2RD, England (United Kingdom)

    2017-05-01

    Annealing (at multiple cooling rates) and quenching (with tempering) was performed on specimens of cast steel of varying composition. The aim was to devise a method for selecting the steel with the highest permeability, from any given range of steels, and then increasing the permeability by heat treatment. Metallographic samples were imaged using optical microscopy to show the effect of the applied heat treatments on the microstructure. Commonly cast steels can have DC permeability altered by the careful selection of a heat treatment. Increases of up to 381% were achieved by annealing using a cooling rate of 6.0 °C/min. Annealing was found to cause the carbon present in the steel to migrate from grain boundaries and from within ferrite crystals into adjacent pearlite crystals. The migration of the carbon resulted in less carbon at grain boundaries and within ferrite crystals reducing the number of pinning sites between magnetic domains. This gives rise to a higher permeability. Quenching then tempering was found to cause the formation of small ferrite crystals with the carbon content of the steel predominately held in the martensitic crystal structures. The results show that with any given range of steel compositions the highest baseline DC permeability will be found with the steel that has the highest iron content and the lowest carbon content. For the samples tested in this paper a cooling rate of 4.5 °C/min resulted in the relative permeability of the sample with the highest baseline permeability, AS4, increasing from 783 to 1479 at 0.5 T. This paper shows how heat treatments commonly applied to hypoeutectoid cast steels, to improve their mechanical performance, can be used to also enhance electromagnetic properties of these alloys. The use of cast steels allows the creation of DC components for electrical machines not possible by the widely used method of stacking of electrical grade sheet steels. - Highlights: • A range of structural steels had their

  11. Optimization of electrical conduction and passivity properties of stainless steels used for PEM fuel cell bipolar plates; Opmisation des proprietes de conduction electrique et de passivite d'aciers inoxydables pour la realisation de plaques bipolaires de pile a combustible de type PEMFC

    Energy Technology Data Exchange (ETDEWEB)

    Andre, J

    2007-10-15

    Among the new technologies for energy for sustainable development, PEMFC (proton exchange membrane fuel cells) offer seducing aspects. However, in order to make this technology fit large scale application requirements, it has to comply with stringent cost, performance, and durability criteria. In such a frame, the goal of this work was to optimize electrical conduction properties and passivity of stainless steels for the conception of PEMFC bipolar plates, used instead of graphite, the reference material. This work presents the possible ways of performance loss when using stainless steels and some methods to solve this problem. Passive film properties were studied, as well as their modifications by low cost industrial surface treatments, without deposition. Ex situ characterizations of corrosion resistance and electrical conduction were performed. Electrochemical impedance spectroscopy, water analysis, surface analysis by microscopy and photoelectron spectroscopy allowed to study the impact of ageing on two alloys in different states, and several conditions representative of an exposure to PEMFC media. Correlations between semi-conductivity properties, composition, and structure of passive layers were considered, but not leading to clear identification of all parameters responsible for electrical conduction and passivity. The plate industrial state is not convenient for direct use in fuel cell to comply with durability and performance requirements. A surface modification studied improves widely electrical conduction at initial state. The performance is degraded with ageing, but maintaining a level higher than the initial industrial state. This treatment increases also corrosion resistance, particularly on the anode side. (author)

  12. Optimization of electrical conduction and passivity properties of stainless steels used for PEM fuel cell bipolar plates; Opmisation des proprietes de conduction electrique et de passivite d'aciers inoxydables pour la realisation de plaques bipolaires de pile a combustible de type PEMFC

    Energy Technology Data Exchange (ETDEWEB)

    Andre, J

    2007-10-15

    Among the new technologies for energy for sustainable development, PEMFC (proton exchange membrane fuel cells) offer seducing aspects. However, in order to make this technology fit large scale application requirements, it has to comply with stringent cost, performance, and durability criteria. In such a frame, the goal of this work was to optimize electrical conduction properties and passivity of stainless steels for the conception of PEMFC bipolar plates, used instead of graphite, the reference material. This work presents the possible ways of performance loss when using stainless steels and some methods to solve this problem. Passive film properties were studied, as well as their modifications by low cost industrial surface treatments, without deposition. Ex situ characterizations of corrosion resistance and electrical conduction were performed. Electrochemical impedance spectroscopy, water analysis, surface analysis by microscopy and photoelectron spectroscopy allowed to study the impact of ageing on two alloys in different states, and several conditions representative of an exposure to PEMFC media. Correlations between semi-conductivity properties, composition, and structure of passive layers were considered, but not leading to clear identification of all parameters responsible for electrical conduction and passivity. The plate industrial state is not convenient for direct use in fuel cell to comply with durability and performance requirements. A surface modification studied improves widely electrical conduction at initial state. The performance is degraded with ageing, but maintaining a level higher than the initial industrial state. This treatment increases also corrosion resistance, particularly on the anode side. (author)

  13. Plasma nitriding of steels

    CERN Document Server

    Aghajani, Hossein

    2017-01-01

    This book focuses on the effect of plasma nitriding on the properties of steels. Parameters of different grades of steels are considered, such as structural and constructional steels, stainless steels and tools steels. The reader will find within the text an introduction to nitriding treatment, the basis of plasma and its roll in nitriding. The authors also address the advantages and disadvantages of plasma nitriding in comparison with other nitriding methods. .

  14. Study of copper precipitation behavior in a Cu-bearing austenitic antibacterial stainless steel

    International Nuclear Information System (INIS)

    Ren, Ling; Nan, Li; Yang, Ke

    2011-01-01

    Copper (Cu) precipitation behavior in a type 304 Cu-bearing austenitic antibacterial stainless steel was studied by analyses of variations in micro-hardness, electrical resistivity, electrochemical impedance and lattice constant of the steel, complemented with transmission electron microscopy (TEM) observation, showing more or less changes on these properties of the steel with different aging time. It was found that both micro-hardness and electrical resistivity measurements were relatively sensitive and accurate to reflect the Cu precipitation behavior in the experimental steel, indicating the beginning and finishing points of the precipitation, which are more simple and effective to be used for development of the new type of antibacterial stainless steels.

  15. Heat-electrical regeneration way to intensive energy saving in an electric arc furnaces

    Science.gov (United States)

    Kartavtcev, S.; Matveev, S.; Neshporenko, E.

    2018-03-01

    Energy saving in steel production is of great significance for its large economical scale of 1500 mil t/year and high-energy consumption. Steady trend of last years is an increase of steel production in electric arc furnaces (EAF) with a very high consumption of electricity up to 750 kWh/ton. The intention to reduce so much energy consumption they can reach by many ways. One of such way is a transforming heat energy of liquid steel to electricity and destine it to steel electric arc process. Under certain conditions, it may lead to “zero” consumption of electric power in the process. The development of these conditions leads to the formation of energy-efficient heat schemes, with a minimum electricity consumption from the external network.

  16. Structural transformations in amorphous electrical steels

    International Nuclear Information System (INIS)

    D'yakonova, N.B.; Molotilov, B.V.; Vlasova, E.N.; Lyasotskij, I.V.

    2000-01-01

    The sequence of structural reactions at initial sages of crystallization of Fe-B-Si and Fe-B-Si-P amorphous ribbons is studied in the bulk and near the surface. It is shown that partial substitution of boron with phosphorus in Fe-Si-B-P alloys retards the surface crystallization a rising on annealing at temperatures typical for heat treatments applied to enhance magnetic properties. In spite of lower temperature of a bulk crystallization onset in phosphorus bearing alloys the beginning of surface crystallization shifts to high temperatures or to more long-term holding at given temperatures. This fact alloys varying annealing temperature and time in a wide range to attain needed magnetic properties as well as using retarded heating and cooling. It is of special importance when massive magnetic cores are heat treated [ru

  17. Correlation between microstructure and electrical properties of Cu{sub 1.3}Mn{sub 1.7}O{sub 4}/La{sub 2}O{sub 3} composite-coated ferritic stainless steel interconnects

    Energy Technology Data Exchange (ETDEWEB)

    Hosseini, N., E-mail: nazaneen_hosseini@ma.iut.ac.ir [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Karimzadeh, F.; Abbasi, M.H. [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Choi, G.M. [Fuel Cell Research Center and Department of Materials Science and Engineering, Pohang University of Science and Technology, Pohang 790-784 (Korea, Republic of)

    2016-07-15

    The goal of this study was to investigate the effect of screen-printed Cu{sub 1.3}Mn{sub 1.7}O{sub 4}/La{sub 2}O{sub 3} composite coating on chromia scale growth and electrical behavior of AISI430 stainless steel interconnects. The coated samples were characterized by X-ray diffraction (XRD), field emission scanning electron microscopy equipped with energy dispersive spectroscopy (FESEM-EDS) and 4-probe area specific resistance (ASR) tests. The results showed that LaCrO{sub 3} conductive perovskite is formed due to the interdiffusion between Cr{sub 2}O{sub 3} and/or CrO{sub 3} and La{sub 2}O{sub 3}. The presence of LaCrO{sub 3} through the composite coating and Cr{sub 2}O{sub 3} sub-scale accompanied by the effective role of spinel phase, acted as a barrier to mitigate the sub-scale growth preventing chromium diffusion through the coating and the cathode. Besides, LaCrO{sub 3} particles within the sub-scale provided suitable conductive paths decreasing ASR from 19.3 mΩ cm{sup 2} for spinel coated sample to 15 mΩ cm{sup 2} for composite coated sample at the end of 500 h oxidation at 750° C. - Highlights: • Cu{sub 1.3}Mn{sub 1.7}O{sub 4}/La{sub 2}O{sub 3} coating was deposited on AISI 430 by screen-printing method. • LaCrO{sub 3} perovskite was formed due to the interdiffusion between Cr species and La{sub 2}O{sub 3}. • LaCrO{sub 3} particles within the chromia provided conductive paths causing ASR reduction. • The co-existence of LaCrO{sub 3} and Cu{sub 1.3}Mn{sub 1.7}O{sub 4} noticeably retarded the chromia growth.

  18. Corrosion of reinforcement bars in steel ibre reinforced concrete structures

    DEFF Research Database (Denmark)

    Solgaard, Anders Ole Stubbe

    and the influence of steel fibres on initiation and propagation of cracks in concrete. Moreover, the impact of fibres on corrosion-induced cover cracking was covered. The impact of steel fibres on propagation of reinforcement corrosion was investigated through studies of their impact on the electrical resistivity...... of concrete, which is known to affect the corrosion process of embedded reinforcement. The work concerning the impact of steel fibres on initiation and propagation of cracks was linked to corrosion initiation and propagation of embedded reinforcement bars via additional studies. Cracks in the concrete cover...... are known to alter the ingress rate of depassivating substances and thereby influence the corrosion process. The Ph.D. study covered numerical as well as experimental studies. Electrochemically passive steel fibres are electrically isolating thus not changing the electrical resistivity of concrete, whereas...

  19. Methods of forging steel

    OpenAIRE

    Pečoler, Primož

    2014-01-01

    The following work presents processes of steel forming, challenges when forging steel, forming machines suitable for forging and which choice of machine is most suitable for forging. We can separate steel forming to free forging and drop forging. Free forging can be divided to hand forging and machine forging. The correct choice of furnaces is also very important. We must reach correct temperature in the furnace for raw steel to melt with less scalings. In diploma I mentioned some machine...

  20. Prospects of structural steels

    International Nuclear Information System (INIS)

    Bannykh, O.A.

    2012-01-01

    The current state of world steel production is considered as well as the development strategy of metallurgy industry in the Russian Federation through to 2020. The main factors determining the conservation of steel as perspective material for industry are given: energy expenses on production, the well-proven recirculation technology, the capability of changing steel properties in wide range, temperature range of operation. The conclusion is made that in the immediate future steel will not lose its importance [ru

  1. Trends in steel technology

    International Nuclear Information System (INIS)

    Anon.

    1980-01-01

    Dual phase steels, composite products, and microalloyed steels are making inroads in the automotive industry applications for bumpers, automotive parts, bodies, mechanical parts, suspension and steering equipment and truck bumpers. New steels are also used to support solar mirrors and cells, in corrosive environments in the oil and gas industry, fusion reactors, and pressure vessels in nuclear power plants

  2. Materials and electricity

    International Nuclear Information System (INIS)

    Jaffee, R.I.

    1986-01-01

    Despite an increase in the intensity of electricity usage, electricity has been reversing its historical trend of reduced cost since 1970 to the point where costs are increasing faster than inflation. Designers and operators on both sides of the meter and the developers of materials from which the electric system is constructed must contribute to the lowering of costs and an increase in reliability for the generation, transmission and distribution, and utilization of electricity. Four specific cases illustrate the role of materials/process improvements to this end. The examples highlight the use of forged or welded integral rotors, improvements in the heat rate of coal-fired plants through higher steam conditions and reduced heat losses, reduced losses through amorphous steel cores for transformers, and reduced ac electric motor losses through silicon variable speed drives. 37 references, 27 figures, 9 tables

  3. Electroplastic drawing of stainless steels

    International Nuclear Information System (INIS)

    Troitskij, O.A.; Spitsyn, V.I.; Sokolov, N.V.; Ryzhkov, V.G.

    1977-01-01

    Effect of electroplastic drawing on mechanical, magnetic and electrical properties of wire of 12Kh18N10T and Kh13N13M2 steels was studied. Pulse, direct and alternating currents were used. Direct and alternating current densities were 400 A/mm 2 , mean density of pulse current was 200 A/mm 2 . The investigations have shown that the current density increase results in decreasing the wire strengthening intensity though in increasing plastic properties. As a result of electroplastic drawing the growth of magnetic characteristics of wire occurs

  4. Weldability of Stainless Steels

    International Nuclear Information System (INIS)

    Saida, Kazuyoshi

    2010-01-01

    It gives an outline of metallographic properties of welding zone of stainless steels, generation and mechanisms of welding crack and decreasing of corrosion resistance of welding zone. It consists of seven chapters such as introduction, some kinds of stainless steels and properties, metallographic properties of welding zone, weld crack, toughness of welding zone, corrosion resistance and summary. The solidification modes of stainless steels, each solidification mode on the cross section of Fe-Cr-Ni alloy phase diagram, each solidification mode of weld stainless steels metal by electron beam welding, segregation state of alloy elements at each solidification mode, Schaeffler diagram, Delong diagram, effects of (P + S) mass content in % and Cr/Ni equivalent on solidification cracking of weld stainless steels metal, solidification crack susceptibility of weld high purity stainless steels metal, effects of trace impurity elements on solidification crack susceptibility of weld high purity stainless steels metal, ductile fracture susceptibility of weld austenitic stainless steels metal, effects of H2 and ferrite content on generation of crack of weld 25Cr-5N duplex stainless steels, effects of O and N content on toughness of weld SUS 447J1 metals, effect of ferrite content on aging toughness of weld austenitic stainless steel metal, corrosion morphology of welding zone of stainless steels, generation mechanism of knife line attack phenomenon, and corrosion potential of some kinds of metals in seawater at room temperature are illustrated. (S.Y.)

  5. The steel scrap age.

    Science.gov (United States)

    Pauliuk, Stefan; Milford, Rachel L; Müller, Daniel B; Allwood, Julian M

    2013-04-02

    Steel production accounts for 25% of industrial carbon emissions. Long-term forecasts of steel demand and scrap supply are needed to develop strategies for how the steel industry could respond to industrialization and urbanization in the developing world while simultaneously reducing its environmental impact, and in particular, its carbon footprint. We developed a dynamic stock model to estimate future final demand for steel and the available scrap for 10 world regions. Based on evidence from developed countries, we assumed that per capita in-use stocks will saturate eventually. We determined the response of the entire steel cycle to stock saturation, in particular the future split between primary and secondary steel production. During the 21st century, steel demand may peak in the developed world, China, the Middle East, Latin America, and India. As China completes its industrialization, global primary steel production may peak between 2020 and 2030 and decline thereafter. We developed a capacity model to show how extensive trade of finished steel could prolong the lifetime of the Chinese steelmaking assets. Secondary steel production will more than double by 2050, and it may surpass primary production between 2050 and 2060: the late 21st century can become the steel scrap age.

  6. Nickel: makes stainless steel strong

    Science.gov (United States)

    Boland, Maeve A.

    2012-01-01

    Nickel is a silvery-white metal that is used mainly to make stainless steel and other alloys stronger and better able to withstand extreme temperatures and corrosive environments. Nickel was first identified as a unique element in 1751 by Baron Axel Fredrik Cronstedt, a Swedish mineralogist and chemist. He originally called the element kupfernickel because it was found in rock that looked like copper (kupfer) ore and because miners thought that "bad spirits" (nickel) in the rock were making it difficult for them to extract copper from it. Approximately 80 percent of the primary (not recycled) nickel consumed in the United States in 2011 was used in alloys, such as stainless steel and superalloys. Because nickel increases an alloy's resistance to corrosion and its ability to withstand extreme temperatures, equipment and parts made of nickel-bearing alloys are often used in harsh environments, such as those in chemical plants, petroleum refineries, jet engines, power generation facilities, and offshore installations. Medical equipment, cookware, and cutlery are often made of stainless steel because it is easy to clean and sterilize. All U.S. circulating coins except the penny are made of alloys that contain nickel. Nickel alloys are increasingly being used in making rechargeable batteries for portable computers, power tools, and hybrid and electric vehicles. Nickel is also plated onto such items as bathroom fixtures to reduce corrosion and provide an attractive finish.

  7. Slag Evaluation to Reduce Energy Consumption and EAF Electrical Instability

    OpenAIRE

    Vieira,Deisi; Almeida,Rodolfo Arnaldo Montecinos de; Bielefeldt,Wagner Viana; Vilela,Antônio Cezar Faria

    2016-01-01

    In steel mills that operate with electric arc furnaces (EAF), it is interesting to ensure greater stability to the electric arc to aim at less distortion in the electrical system, with consequent reduction in electric power consumption. The slag foaming increases electric arc stability by reducing the total harmonic distortion (THD) between EAF phases. In this study, information about the chemical composition of the slag and electrical parameters of an EAF were collected. With the composition...

  8. Effect of dissolved oxygen on SCC of LP turbine steel

    International Nuclear Information System (INIS)

    Maeng, W. Y.; Lee, J. H.; Kim, W. C.

    2002-01-01

    Slow Strain Rate Tests (SSRT) were carried out to investigate the effect of dissolved oxygen on Stress Corrosion Cracking (SCC) susceptibility of 3.5NiCrMoV steels used in discs of Low-Pressure (LP) steam turbines in electric power generating plants. The influence of dissolved oxygen on cracking in water was studied; for this purpose, specimens were strained to fracture at 150 .deg. C in water environments with various amounts of dissolved oxygen. The maximum elongation of the turbine steel decreased with increasing dissolved oxygen. Dissolved oxygen significantly affected the SCC susceptibility of turbine steel in water. The increase of the SCC susceptibility of the turbine steel in a higher dissolved oxygen environment is due to the non protectiveness of the oxide layer of the turbine steel surface and the increase of corrosion current

  9. Steel: Price and Policy Issues

    National Research Council Canada - National Science Library

    Cooney, Stephen

    2006-01-01

    Steel prices remain at historically elevated levels. The rapid growth of steel production and demand in China is widely considered as a major cause of the increases in both steel prices and the prices of steelmaking inputs...

  10. Oxidation of ultra low carbon and silicon bearing steels

    Energy Technology Data Exchange (ETDEWEB)

    Suarez, Lucia [CTM - Technologic Centre, Materials Technology Area, Manresa, Barcelona (Spain)], E-mail: lucia.suarez@ctm.com.es; Rodriguez-Calvillo, Pablo [CTM - Technologic Centre, Materials Technology Area, Manresa, Barcelona (Spain)], E-mail: pablo.rodriguez@ctm.com.es; Houbaert, Yvan [Department of Materials Science and Engineering, University of Ghent (Belgium)], E-mail: Yvan.Houbaert@UGent.be; Colas, Rafael [Facultad de Ingenieria Mecanica y Electrica, Universidad Autonoma de Nuevo Leon (Mexico)], E-mail: rcolas@mail.uanl.mx

    2010-06-15

    Oxidation tests were carried out in samples from an ultra low carbon and two silicon bearing steels to determine the distribution and morphology of the oxide species present. The ultra low carbon steel was oxidized for short periods of time within a chamber designed to obtain thin oxide layers by controlling the atmosphere, and for longer times in an electric furnace; the silicon steels were reheated only in the electric furnace. The chamber was constructed to study the behaviour encountered during the short period of time between descaling and rolling in modern continuous mills. It was found that the oxide layers formed on the samples reheated in the electric furnace were made of different oxide species. The specimens treated in the chamber had layers made almost exclusively of wustite. Selected oxide samples were studied by scanning electron microscopy to obtain electron backscattered diffraction patterns, which were used to identify the oxide species in the layer.

  11. The reactor vessel steels

    International Nuclear Information System (INIS)

    Bilous, W.; Hajewska, E.; Szteke, W.; Przyborska, M.; Wasiak, J.; Wieczorkowski, M.

    2005-01-01

    In the paper the fundamental steels using in the construction of pressure vessel water reactor are discussed. The properties of these steels as well as the influence of neutron irradiation on its degradation in the time of exploitation are also done. (authors)

  12. Steel Industry Wastes.

    Science.gov (United States)

    Schmidtke, N. W.; Averill, D. W.

    1978-01-01

    Presents a literature review of wastes from steel industry, covering publications of 1976-77. This review covers: (1) coke production; (2) iron and steel production; (3) rolling operations; and (4) surface treatment. A list of 133 references is also presented. (NM)

  13. Research regarding the vacuuming of liquid steel on steel degassing

    Science.gov (United States)

    Magaon, M.; Radu, M.; Şerban, S.; Zgripcea, L.

    2018-01-01

    When the liquid steel comes in contact with the atmosphere of the elaboration aggregates, a process of gas diffusion into the metal bath takes place on the one hand, and on the other hand a process that allows them to pass from the metal bath into the atmosphere. The meaning of these processes is determined by a number of factors as follows: the quality of raw and auxiliary materials (moisture content, oils, etc.), the boiling intensity, the evacuation duration, the properties of used slags, the values of the casting ladle processing parameters (bubbling, vacuuming, etc.). The research was carried out at an electrical steelwork, equipped with an electric arc furnace type EBT (Electric Bottom Tapping) capacity 100t, LF (Ladle-Furnace) and VD (Vacuum Degassing) facilities, establishing some correlations between the vacuuming parameters from the V.D.facility and the amounts of hydrogen and nitrogen removed from the metal bath, as well as their removal efficiency, were taken into consideration. The obtained data was processed in MATLAB calculation program, the established correlations form was presented both in analytical and graphical form. The validity of these correlations was verified in practice, being particularly useful in research.

  14. Research of Steel-dielectric Transition Using Subminiature Eddy-current Transducer

    Science.gov (United States)

    Dmitriev, S. F.; Malikov, V. N.; Sagalakov, A. M.; Ishkov, A. V.

    2018-05-01

    The research aims to develop a subminiature transducer for electrical steel investigation. The authors determined the capability to study steel characteristics at different depths based on variations of eddy-current transducer amplitude at the steel-dielectric boundary. A subminiature transformer-type transducer was designed, which enables to perform local investigations of ferromagnetic materials using an eddy-current method based on local studies of the steel electrical conductivity. Having the designed transducer as a basis, a hardware-software complex was built to perform experimental studies of steel at the interface boundary. Test results are reported for a specimen with continuous and discrete measurements taken at different frequencies. The article provides the key technical information about the eddy current transformer used and describes the methodology of measurements that makes it possible to control steel to dielectric transition.

  15. Estimation of CO2 emission for each process in the Japanese steel industry: a process analysis

    International Nuclear Information System (INIS)

    Sakamoto, Y.; Tonooka, Y.

    2000-01-01

    The CO 2 emission for each process in the Japanese steel industry is estimated by a process analysis using statistical data in order to evaluate the possibility of reducing CO 2 emissions. The emission factor of CO 2 for each product and also for crude steel produced from an integrated steel plant route and an electric arc furnaces route is estimated and compared. The CO 2 emissions can be estimated from production amounts of products for each process and for crude steel. The CO 2 emission of blast furnaces is the largest and that of rolling and piping follows. The emission factor of CO 2 of crude steel produced from an integrated steel plant route is approximately 3.8 times as high as that produced via an electric arc furnace route. (Author)

  16. Research to sustain cases for Magnox-reactor steel pressure vessels

    International Nuclear Information System (INIS)

    Graham, W.J.

    1997-01-01

    Britain's Magnox Electric plc owns and operates six power stations, each of which has twin gas-cooled reactors of the Magnox-fuel type. The older group of four power stations has steel pressure-circuits. The reactor cores are housed within spherical, steel vessels. This article describes some of the research which is undertaken to sustain the safety cases for these steel vessels which have now been in operation for just over 30 years. (author) 2 figs., 4 refs

  17. Impact assessment of intermediate processes of steelmaking in electricity cogeneration of steel mill companies//Evaluación del impacto de los procesos intermedios de la producción de acero en la cogeneración de electricidad de la industria siderúrgica

    Directory of Open Access Journals (Sweden)

    Eder Quental-de-Araújo

    2015-09-01

    Full Text Available La industria siderúrgica es uno de los sectores donde se consume mayor cantidad de energia, siendo responsable por la generación de productos resultantes de procesos con un alto valor energético agregado, entre los que se destacan los gases de proceso. Esos combustibles suministran parte de la demanda térmica de la siderúrgica y, típicamente, son aprovechados para la cogeneración de electricidad. De esta forma, aún con la gran cantidad y la alta complejidad de las variables que intervienen, fue aplicada una metodología clara y accesible desarrollada por Araújo (2015, para prever y simular la cogeneración de electricidad en un proceso típico de la industria siderúrgica. El objetivo de este trabajo es el de evaluar la sensibilidad de la cogeneración a la alteración de la producción de los procesos intermedios. Fue observado que algunos procesos como coquería, el alto horno y la acería, presentan una relación directa entre el aumento de la producción y la capacidad de cogeneración y, en otros procesos como la sinterización y la laminación, el incremento de la producción provoca una disminución de la disponibilidad de combustibles para la central termoeléctrica. Palabras claves: siderúrgica, previsión, cogeneración, gases de proceso, los procesos intermedios.______________________________________________________________________________AbstractThe steel industry is one of the most energy-intensive industry sectors, accounting also for the generation of co-products with high added energy, among them stands out the process gases. These fuels supply part of thermal demand from the steel mill companies and are typically utilized for cogeneration of electricity. Thus even with all the amount and complexity of variables involved, a clear and accessible methodology developed by Araujo was applied (2015 to predict and simulate the cogeneration of electricity. Therefore this study aims to evaluate the sensitivity of the change in

  18. Damascus steel ledeburite class

    Science.gov (United States)

    Sukhanov, D. A.; Arkhangelsky, L. B.; Plotnikova, N. V.

    2017-02-01

    Discovered that some of blades Damascus steel has an unusual nature of origin of the excess cementite, which different from the redundant phases of secondary cementite, cementite of ledeburite and primary cementite in iron-carbon alloys. It is revealed that the morphological features of separate particles of cementite in Damascus steels lies in the abnormal size of excess carbides having the shape of irregular prisms. Considered three hypotheses for the formation of excess cementite in the form of faceted prismatic of excess carbides. The first hypothesis is based on thermal fission of cementite of a few isolated grains. The second hypothesis is based on the process of fragmentation cementite during deformation to the separate the pieces. The third hypothesis is based on the transformation of metastable cementite in the stable of angular eutectic carbide. It is shown that the angular carbides are formed within the original metastable colony ledeburite, so they are called “eutectic carbide”. It is established that high-purity white cast iron is converted into of Damascus steel during isothermal soaking at the annealing. It was revealed that some of blades Damascus steel ledeburite class do not contain in its microstructure of crushed ledeburite. It is shown that the pattern of carbide heterogeneity of Damascus steel consists entirely of angular eutectic carbides. Believe that Damascus steel refers to non-heat-resistant steel of ledeburite class, which have similar structural characteristics with semi-heat-resistant die steel or heat-resistant high speed steel, differing from them only in the nature of excess carbide phase.

  19. Export of electric power through industrial products

    International Nuclear Information System (INIS)

    Azevedo, J.B.L. de; David, J.M.S.; Campos, J.M.; Perecmanis, J.; Carneiro, N.S.

    1990-01-01

    We forecast the electrical energy incorporated to the exports of products of the industrial sectors of steel, aluminium, ferro-alloys, chlorine and caustic soda, pulp and paper and petrochemistry, accordingly to scenarios for these sectors consistent with a macro economic reference scenario, for the period 1990/2000. We also compare the electrical energy exported through those industrial products with the forecasted industrial and total markets of electrical energy. (author)

  20. Effect of smelting method on the austenite grain size and properties of heat-resisting pearlitic steel

    International Nuclear Information System (INIS)

    Balakhovskaya, M.B.; Khusainova, N.A.; Davlyatova, L.N.

    1975-01-01

    Influence of smelting method on austenite grain size and properties of refractory perlite steel were studied. An opportunity was found to increase the steel refractoriness without deteriorating its other properties. The steel 12Kh1MF of electric or common open-hearth smelting was used. The dependence of kinetics of austenite grain growth on the smelting method was studied in the temperature range 950 deg - 1200 deg C with 1 hour exposure. The grain size of austenite in steel is supposedly determined by aluminium nitrides and vanadium carbides. In tests of normalized (kept for 20 minutes at 950-980 deg C) and tempered (kept for 3 hours at 730 deg C) transverse (tangential) pipe cross-section samples the electric steel had higher impact viscosity than the open-hearth metal. At working temperatures (540 deg -580 deg C) the difference in viscosity has its minimum. Viscosity of both steels 12Kh1MF begins to sharply decrease from 20 deg C. However, electric steel has rather high viscosity even at - 40 deg C, while the open-hearth one becomes brittle as early as at - 20 deg C. Long-term strength tests at 580 deg C under stresses 10-14 kG/mm 2 show that the coarse-grain steel is more refractory, i.e. time till fracture of open-hearth steel samples is twice as long as that of electric steel samples

  1. Effect of smelting method on the austenite grain size and properties of heat-resisting pearlitic steel

    Energy Technology Data Exchange (ETDEWEB)

    Balakhovskaya, M B; Khusainova, N A; Davlyatova, L N [Vsesoyuznyj Nauchno-Issledovatel' skij Teplotekhnicheskij Inst., Moscow (USSR)

    1975-12-01

    Influence of smelting method on austenite grain size and properties of refractory perlite steel were studied. An opportunity was found to increase the steel refractoriness without deteriorating its other properties. The steel 12Kh1MF of electric or common open-hearth smelting was used. The dependence of kinetics of austenite grain growth on the smelting method was studied in the temperature range 950 deg - 1200 deg C with 1 hour exposure. The grain size of austenite in steel is supposedly determined by aluminium nitrides and vanadium carbides. In tests of normalized (kept for 20 minutes at 950-980 deg C) and tempered (kept for 3 hours at 730 deg C) transverse (tangential) pipe cross-section samples the electric steel had higher impact viscosity than the open-hearth metal. At working temperatures (540 deg -580 deg C) the difference in viscosity has its minimum. Viscosity of both steels 12Kh1MF begins to sharply decrease from 20 deg C. However, electric steel has rather high viscosity even at /sup -/40 deg C, while the open-hearth one becomes brittle as early as at /sup -/20 deg C. Long-term strength tests at 580 deg C under stresses 10-14 kG/mm/sup 2/ show that the coarse-grain steel is more refractory, i.e. time till fracture of open-hearth steel samples is twice as long as that of electric steel samples.

  2. Control of radioactivity at the Luxembourg steel-making facilities

    International Nuclear Information System (INIS)

    Werner, C.

    1999-01-01

    The Luxembourg steel industry has a yearly capacity of close to 3 million tonnes of raw steel produced from scrap at three electric arc furnace steel-making plants. It has introduced in 1994 a comprehensive system of measuring devices to prevent radioactive material from being introduced into its meltshops. Detection equipment has been installed at the road and railroad accesses to the three plants. Further to the controls of incoming scrap, radioactivity is monitored on both the steel and the slag samples of each heat produced at the plants. This measure is taken in order to detect any incident involving the melting of a radioactive source that might have escaped the controls of incoming material as soon as possible. The triple purpose of these controls is: (i) to protect the personnel of the steel making plants from radiation hazards; (ii) to maintain the integrity of the equipment; and (iii) to assure integrity of the products. The presentation describes the possible origins of radioactive contamination in steel scrap as well as the behaviour in the steel making process of the different radionuclides that can be expected to be introduced into the steel making vessels through steel scrap. Together with the government agency for radiation protection, procedures have been developed for the management of any event of detection of radioactivity in the plants and to assure optimum availability of the measuring equipment. These procedures are described and commented in the presentation. The presentation includes also a report on the experience from 4 years of monitoring, during which more than 10 million tonnes of scrap have passed the gates of the steel-making plants of ProfilARBED and ARES. (author)

  3. Structural amorphous steels

    International Nuclear Information System (INIS)

    Lu, Z.P.; Liu, C.T.; Porter, W.D.; Thompson, J.R.

    2004-01-01

    Recent advancement in bulk metallic glasses, whose properties are usually superior to their crystalline counterparts, has stimulated great interest in fabricating bulk amorphous steels. While a great deal of effort has been devoted to this field, the fabrication of structural amorphous steels with large cross sections has remained an alchemist's dream because of the limited glass-forming ability (GFA) of these materials. Here we report the discovery of structural amorphous steels that can be cast into glasses with large cross-section sizes using conventional drop-casting methods. These new steels showed interesting physical, magnetic, and mechanical properties, along with high thermal stability. The underlying mechanisms for the superior GFA of these materials are discussed

  4. Performance Steel Castings

    Science.gov (United States)

    2012-09-30

    system components to be built. Figure la shows the machine design . PSC-2012 Page 94 Glue Application Sheet Transfer Feed Elevator Figure la...Department of Defense such as cleats, ejection chutes , control arms, muzzle brakes, mortar components, clevises, tow bar clamps, ammo conveyor elements...Foundry and the members of Steel Founders’ Society of America. Abstract Weapon system designers and builders need advanced steel casting technology

  5. Life after Steel

    Science.gov (United States)

    Mangan, Katherine

    2013-01-01

    Bobby Curran grew up in a working-class neighborhood in Baltimore, finished high school, and followed his grandfather's steel-toed bootprints straight to Sparrows Point, a 3,000-acre sprawl of industry on the Chesapeake Bay. College was not part of the plan. A gritty but well-paying job at the RG Steel plant was Mr. Curran's ticket to a secure…

  6. Improvement in steel quality obtained by continuous casting by means of electrophysical influences

    International Nuclear Information System (INIS)

    Shklyar, V.; Garcia, L.; Formoso, A.; Cores, A.

    1998-01-01

    Laboratory tests with thin smelted in a crucible and industrial tests with crude steel poured in moulds had been carried out. These metals were subjected to electrophysical influences. As a results of the applied electric field, it is observed in tin that during solidification, the crystallization temperature and the solidification time are changed Crystal growth in the electric field direction and an increase of the fracture limit in the steel ingot are observed. (Author) 9 refs

  7. Method of making steel strapping and strip

    Energy Technology Data Exchange (ETDEWEB)

    Robert D. Reilly

    2000-02-16

    procedure would simulate proposed processing line conditions however variations in test results have necessitated further investigations into the nature of cold rolled steel vs. hot rolled steel and electric furnace steel vs. basic oxygen furnace steel as it may apply to heat treating procedures and selection of appropriate steel chemistry for the process.

  8. Long-term high temperature strength of 316FR steel

    International Nuclear Information System (INIS)

    Takahashi, Yukio

    1995-01-01

    As low-carbon medium-nitrogen type 316 stainless steel (316FR) was selected as a primary candidate for main structural material of a next fast reactor plant in Japan, its long-term high-temperature strength gains much interest from many organizations involved in design activities of the plant. Central Research Institute of Electric Power Industry (CRIEPI), as a research organization for electric power industry in Japan, has been conducting a multi-year project under the sponsorship of Ministry of International Trade and Industry (MITI) for studying the long-term high temperature strength of this steel. Data obtained by various strength tests, including short-time tensile, fatigue, creep and creep-fatigue tests for this steel are given in this paper. The results of study on creep-fatigue life prediction methods are also presented. It was found that modified ductility exhaustion method previously proposed by the author has satisfactory accuracy in creep-fatigue life estimation

  9. Analyse and research of nonmetallic inclusions for steel 100Cr6

    Directory of Open Access Journals (Sweden)

    I. Vitez

    2009-01-01

    Full Text Available Steel 100Cr6 belongs to a group of hardened steels, which are applicable for production of rolling element parts. Because of specific working conditions, a proper chemical composition is required with a minimum content of nonmetallic inclusion. In this paper, the research results of presence the nonmetallic inclusions and their chemical composition are presented for the steel produced in vacuum and open induction electric furnace and their influence on the prescribed properties for this steel. The optical and scanning electronic microscope are used to identify presence and the chemical compositions of nonmetallic inclusions.

  10. TRIP steel microstructure visualized by slow and very slow electrons

    Czech Academy of Sciences Publication Activity Database

    Mikmeková, Šárka; Yamada, K.; Noro, H.

    2013-01-01

    Roč. 62, č. 6 (2013), s. 589-596 ISSN 2050-5698 R&D Projects: GA TA ČR TE01020118 Institutional support: RVO:68081731 Keywords : SLEEM * SEM * crystallographic contrast * surface sensitivity * multi-phase steels * cathode lens mode Subject RIV: JA - Electronics ; Optoelectronics, Electrical Engineering

  11. Aspects of plasma cutting in AISI 321 stainless steel

    International Nuclear Information System (INIS)

    Souza Barros, I. de; Cardoso, P.E.

    1985-10-01

    The utilization of plasma cutting process in AISI 321 stainless steel heavy plates for fabricating nozzles for nuclear reactors was evaluated. The effect of current, electric potential and cutting speed are studied. The superficial irregularity and the microstructure of the zone affected by the cut were analyzed by measurements of roughness, optical metallography and microhardness. (E.G.) [pt

  12. Energy saving projects in two steel companies in Fushun City, China

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    With an objective of saving energy and reducing greenhouse gas emission, investigations and discussions were given on two steel making companies in China. Discussions were given for Fushun Special Steel Co., Ltd. on abolishment and unification of four electric furnaces into two new electric furnaces, and for Fushun New Steel Co., Ltd. on installation of a granulation reinforcing facility, a segregation reinforcing device, and cooler waste heat recovery boilers for the sintering machine, installation of sensors including the waste gas oxygen concentration meter, adoption of a process computer, and optimization of the furnace temperature patterns for the heating furnace. As a result of the discussions, it was revealed that the unit requirement for electric power used at Fushun Special Steel can be reduced largely, and so can the fuel used at Fushun New Steel. The annual energy saving effect would be about 500 million yen relative to the investment amount of 2.8 billion yen at Fushun Special Steel, and about 400 million yen relative to the investment amount of about 400 million yen at Fushun New Steel. The greenhouse gas emission would be reduced annually by 40,000 t-CO2 and 60,000 t-CO2 respectively. Fushun Special Steel will execute an international bid in May this year. (NEDO)

  13. Clean steels for fusion

    International Nuclear Information System (INIS)

    Gelles, D.S.

    1995-03-01

    Fusion energy production has an inherent advantage over fission: a fuel supply with reduced long term radioactivity. One of the leading candidate materials for structural applications in a fusion reactor is a tungsten stabilized 9% chromium Martensitic steel. This alloy class is being considered because it offers the opportunity to maintain that advantage in the reactor structure as well as provide good high temperature strength and radiation induced swelling and embrittlement resistance. However, calculations indicate that to obtain acceptable radioactivity levels within 500 years after service, clean steel will be required because the niobium impurity levels must be kept below about 2 appm and nickel, molybdenum, nitrogen, copper, and aluminum must be intentionally restricted. International efforts are addressing the problems of clean steel production. Recently, a 5,000 kg heat was vacuum induction melted in Japan using high purity commercial raw materials giving niobium levels less than 0.7 appm. This paper reviews the need for reduced long term radioactivity, defines the advantageous properties of the tungsten stabilized Martensitic steel class, and describes the international efforts to produce acceptable clean steels

  14. Steel fiber reinforced concrete

    International Nuclear Information System (INIS)

    Baloch, S.U.

    2005-01-01

    Steel-Fiber Reinforced Concrete is constructed by adding short fibers of small cross-sectional size .to the fresh concrete. These fibers reinforce the concrete in all directions, as they are randomly oriented. The improved mechanical properties of concrete include ductility, impact-resistance, compressive, tensile and flexural strength and abrasion-resistance. These uniqlte properties of the fiber- reinforcement can be exploited to great advantage in concrete structural members containing both conventional bar-reinforcement and steel fibers. The improvements in mechanical properties of cementitious materials resulting from steel-fiber reinforcement depend on the type, geometry, volume fraction and material-properties of fibers, the matrix mix proportions and the fiber-matrix interfacial bond characteristics. Effects of steel fibers on the mechanical properties of concrete have been investigated in this paper through a comprehensive testing-programme, by varying the fiber volume fraction and the aspect-ratio (Lid) of fibers. Significant improvements are observed in compressive, tensile, flexural strength and impact-resistance of concrete, accompanied by marked improvement in ductility. optimum fiber-volume fraction and aspect-ratio of steel fibers is identified. Test results are analyzed in details and relevant conclusions drawn. The research is finally concluded with future research needs. (author)

  15. Thermochemical surface engineering of steels

    DEFF Research Database (Denmark)

    Thermochemical Surface Engineering of Steels provides a comprehensive scientific overview of the principles and different techniques involved in thermochemical surface engineering, including thermodynamics, kinetics principles, process technologies and techniques for enhanced performance of steels...

  16. Cold formability of steels

    International Nuclear Information System (INIS)

    Lafond, G.; Leclerq, G.; Moliexe, F.; Namdar, R.; Roesch, L.; Sanz, G.

    1977-01-01

    This work was essentially aimed to the study of the following three questions. Is it possible to assess the cold formability of steels using simple material properties as criteria. What values of mechanical properties can one expect to reach in cold formed parts. Are there simple ways of characterizing the speroidization treatments carried out on steels before cold forming operations. The present report describes the results obtained during this investigation. It is logically divided into three separate parts. Experimental study of cold formability in wire drawing. Influence of metallurgical variables on mechanical properties of high carbon cold drawn wires. Contribution to the study of characterization methods of cold forming steels subjected to a spheroidization heat treatment

  17. Volatilization from PCA steel alloy

    Energy Technology Data Exchange (ETDEWEB)

    Hagrman, D.L.; Smolik, G.R.; McCarthy, K.A.; Petti, D.A.

    1996-08-01

    The mobilizations of key components from Primary Candidate Alloy (PCA) steel alloy have been measured with laboratory-scale experiments. The experiments indicate most of the mobilization from PCA steel is due to oxide formation and spalling but that the spalled particles are large enough to settle rapidly. Based on the experiments, models for the volatization of iron, manganese, and cobalt from PCA steel in steam and molybdenum from PCA steel in air have been derived.

  18. Fatigue damage of steel components

    DEFF Research Database (Denmark)

    Fæster, Søren; Zhang, Xiaodan; Huang, Xiaoxu

    2014-01-01

    Railway rails and the inner ring in roller bearings in wind turbines are both experiencing steel-to-steel contact in small areas with huge loads resulting in extremely high stresses in the base materials......Railway rails and the inner ring in roller bearings in wind turbines are both experiencing steel-to-steel contact in small areas with huge loads resulting in extremely high stresses in the base materials...

  19. Electricity Theory

    International Nuclear Information System (INIS)

    Gong, Ha Soung

    2006-12-01

    The text book composed of five parts, which are summary of this book, arrangement of electricity theory including electricity nad magnetism, a direct current, and alternating current. It has two dictionary electricity terms for a synonym. The last is an appendix. It is for preparing for test of officer, electricity engineer and fire fighting engineer.

  20. Thermally Stable Nanocrystalline Steel

    Science.gov (United States)

    Hulme-Smith, Christopher Neil; Ooi, Shgh Woei; Bhadeshia, Harshad K. D. H.

    2017-10-01

    Two novel nanocrystalline steels were designed to withstand elevated temperatures without catastrophic microstructural changes. In the most successful alloy, a large quantity of nickel was added to stabilize austenite and allow a reduction in the carbon content. A 50 kg cast of the novel alloy was produced and used to verify the formation of nanocrystalline bainite. Synchrotron X-ray diffractometry using in situ heating showed that austenite was able to survive more than 1 hour at 773 K (500 °C) and subsequent cooling to ambient temperature. This is the first reported nanocrystalline steel with high-temperature capability.

  1. Joining uranium to steel

    International Nuclear Information System (INIS)

    Perkins, M.A.

    1976-05-01

    A method has been devised which will allow the joining of uranium to steel by fusion welding through the use of an intermediate material. Uranium-0.5 titanium was joined to AISI 304L stainless steel by using a vanadium insert. Also, a method is now available for selecting possible filler metals when two entirely dissimilar metals need to be joined. This method allows a quantitative ranking to be made of the possible filler metals and thus the most likely candidate can be selected

  2. Nitrogen-alloyed martensitic steels

    International Nuclear Information System (INIS)

    Berns, H.

    1988-01-01

    A report is presented on initial results with pressure-nitrided martensitic steels. In heat-resistant steels, thermal stability and toughness are raised by nitrogen. In cold work steel, there is a more favourable corrosion behaviour. (orig./MM) [de

  3. Behavior of the elements in the mechanically alloyed and cast ferritic steels and a type 316 stainless steel in a flowing sodium environment

    International Nuclear Information System (INIS)

    Suzuki, T.; Mutoh, I.

    1988-01-01

    Sodium corrosion behavior of a mechanically alloyed ferritic steel, dispersion-strengthened with addition of Y 2 0 3 and Ti, two kinds of melted/cast ferritic steels and a Type 316 stainless steel was examined by using a non-isothermal sodium loop system, constructed of another Type 316 stainless steel, with a direct resistance electrical heater. The sodium conditions were 675 0 C, 4.0 m/s in velocity and 1-2 ppm oxygen concentration and a cumulative exposure time of the specimens was about 3000 h. The absorption of Ni and selective dissolution of Cr played an important role in the corrosion of the mechanically alloyed ferritic steel as in the case of the cast ferritic steels. However, the region of Ni absorption and Cr diminution was deeper than that of the cast ferritic steels. Peculiar finding for the mechanically alloyed ferritic steel was the corroded surface with irregularly shaped protuberance, that might be related with formation of sodium titanate, and the absorption of carbon and nitrogen to form carbide and nitride of titanium. It seems that these facts resulted in the irregular weight loss of the specimens, which depended on the downstream position and the cumulative exposure time. However, the tensile properties of the mechanically alloyed ferritic steel did not noticeably change by the sodium exposure

  4. Integrity of Magnox reactor steel pressure vessels

    International Nuclear Information System (INIS)

    Flewitt, P.E.J.; Williams, G.H.; Wright, M.B.

    1992-01-01

    The background to the safety assessment of the steel reactor pressure vessels for Magnox power stations is reviewed. The evolved philosophy adopted for the 1991 safety cases prepared for the continued operation of four Magnox power stations operated by Nuclear Electric plc is described, together with different aspects of the multi-legged integrity argument. The main revisions to the materials mechanical property data are addressed together with the assessment methodology adopted and their implications for the overall integrity argument formulated for the continued safe operation of these reactor pressure vessels. (author)

  5. Microbial-Influenced Corrosion of Corten Steel Compared with Carbon Steel and Stainless Steel in Oily Wastewater by Pseudomonas aeruginosa

    Science.gov (United States)

    Mansouri, Hamidreza; Alavi, Seyed Abolhasan; Fotovat, Meysam

    2015-07-01

    The microbial corrosion behavior of three important steels (carbon steel, stainless steel, and Corten steel) was investigated in semi petroleum medium. This work was done in modified nutrient broth (2 g nutrient broth in 1 L oily wastewater) in the presence of Pseudomonas aeruginosa and mixed culture (as a biotic media) and an abiotic medium for 2 weeks. The behavior of corrosion was analyzed by spectrophotometric and electrochemical methods and at the end was confirmed by scanning electron microscopy. The results show that the degree of corrosion of Corten steel in mixed culture, unlike carbon steel and stainless steel, is less than P. aeruginosa inoculated medium because some bacteria affect Corten steel less than other steels. According to the experiments, carbon steel had less resistance than Corten steel and stainless steel. Furthermore, biofilm inhibits separated particles of those steels to spread to the medium; in other words, particles get trapped between biofilm and steel.

  6. Study of non-metallic inclusion sources in steel

    International Nuclear Information System (INIS)

    Khons, Ya.; Mrazek, L.

    1976-01-01

    A study of potential inclusion sources was carried out at the Tvinec steel plant using an unified labelling procedure for different sources. A lanthanum oxide labelling method has been used for refractories with the subsequent La determination in steel by the neutron activation analysis. Samarium and cerium oxides and the 141 Ce radionuclide have been used in conjunction with the testing. The following sources of exogenous inclusions have been studied: 1)Refractory material comprising fireclay and corundum for steel-teeming trough in open-heart furnaces; 2) Fireclay bottom-pouring refractories; 3) Steel-teeming laddle lining; 4) Heat-insulating and exothermic compounds for steel ingots; 5) Vacuum treatment plant lining; 6) Open-hearth and electric arc furnace slag. The major oxide inclusion source in steel was found to be represented by the furnace slag, since it forms about 40 p.c. of all oxide inclusions. The contributions of the remaining sources did not exceede 5 p.c. each

  7. CO2 Abatement In The Iron And Steel Industry

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2012-01-15

    The iron and steel industry is the largest industrial source of CO2 emissions due to the energy intensity of steel production, its reliance on carbon-based fuels and reductants, and the large volume of steel produced -- over 1414 Mt in 2010. With the growing concern over climate change, steel makers are faced with the challenge of finding ways of lowering CO2 emissions without seriously undermining process efficiency or considerably adding to costs. This report examines ways of abating CO2 emissions from raw materials preparation (coking, sintering and pelletising plants) through to the production of liquid steel in basic oxygen furnaces and electric arc furnaces. Direct reduction and smelting reduction processes are covered, as well as iron making in a blast furnace. A range of technologies and measures exist for lowering CO2 emissions including minimising energy consumption and improving energy efficiency, changing to a fuel and/or reducing agent with a lower CO2 emission factor (such as wood charcoal), and capturing the CO2 and storing it underground. Significant CO2 reductions can be achieved by combining a number of the available technologies. If carbon capture and storage is fitted than steel plants could become near zero emitters of CO2.

  8. Locating the displacement of the steel wire implantation with the stereotactic mammography

    International Nuclear Information System (INIS)

    Ma Jie; Xu Jianmin; Sun Guomin; Sun Guoping; Zang Da; Zhou Dongxian; Mai Peicheng

    2007-01-01

    that the calcification was located in the gland body, which got destruction from the surgical electrical electrotome. The excisionscope should be extended and the short term reexamination is recommended to make sure the complete excision of the calcification. Conclusion: It is the gold standard method that implanting the steel wire with the stereotactic mammography to guide the surgical dissecting technique to diagnose non-palpable breast lesion (NPBL). Thorough understanding of the displacement manifestation of implanting steel wire with stereotactic technique and the treatment methods will be helpful in the surgical dissecting guidance. (authors)

  9. Guns, Germs and Steel

    Indian Academy of Sciences (India)

    Home; Journals; Resonance – Journal of Science Education; Volume 6; Issue 1. Guns, Germs and Steel - A Short History of Everybody for the Last 13,000 years. Suri Venkatachalam. Book Review Volume 6 Issue 1 January 2001 pp 84-88. Fulltext. Click here to view fulltext PDF. Permanent link:

  10. Underwater welding of steel

    International Nuclear Information System (INIS)

    Ibarra, S.; Olson, D.L.

    1992-01-01

    A fundamental basis to understand the behavior of wet underwater welding of steel is introduced. Both the pyrometallurgical and physical metallurgy concepts are discussed. Modifications of welding consumables and practice are suggested. This chapter promotes further contributions of meatllurgical research to improve and promote wet underwater welding. (orig.)

  11. Japan steel mill perspective

    Energy Technology Data Exchange (ETDEWEB)

    Murase, K. [Kobe Steel Ltd., Tokyo (Japan)

    2004-07-01

    The international and Japan's steel industry, the coking coal market, and Japan's expectations from Canada's coal industry are discussed. Japan's steel mills are operating at full capacity. Crude steel production for the first half of 2004 was 55.8 million tons. The steel mills are profitable, but costs are high, and there are difficulties with procuring raw materials. Japan is trying to enhance the quality of coke, in order to achieve higher productivity in the production of pig iron. Economic growth is rising disproportionately in the BRICs (Brazil, Russia, India, and China), with a large increase in coking coal demand from China. On the supply side, there are several projects underway in Australia and Canada to increase production. These include new developments by Elk Valley Coal Corporation, Grande Cache Coal, Western Canadian Coal, and Northern Energy and Mining in Canada. The Elga Mine in the far eastern part of Russia is under development. But the market is expected to remain tight for some time. Japan envisions Canadian coal producers will provide a stable coal supply, expansion of production and infrastructure capabilities, and stabilization of price. 16 slides/overheads are included.

  12. Microstructure and Mechanical Properties of J55ERW Steel Pipe Processed by On-Line Spray Water Cooling

    Directory of Open Access Journals (Sweden)

    Zejun Chen

    2017-04-01

    Full Text Available An on-line spray water cooling (OSWC process for manufacturing electric resistance welded (ERW steel pipes is presented to enhance their mechanical properties and performances. This technique reduces the processing needed for the ERW pipe and overcomes the weakness of the conventional manufacturing technique. Industrial tests for J55 ERW steel pipe were carried out to validate the effectiveness of the OSWC process. The microstructure and mechanical properties of the J55 ERW steel pipe processed by the OSWC technology were investigated. The optimized OSWC technical parameters are presented based on the mechanical properties and impact the performance of steel pipes. The industrial tests show that the OSWC process can be used to efficiently control the microstructure, enhance mechanical properties, and improve production flexibility of steel pipes. The comprehensive mechanical properties of steel pipes processed by the OSWC are superior to those of other published J55 grade steels.

  13. On choice of tempered steels

    International Nuclear Information System (INIS)

    Govorov, A.A.; Pan'shin, I.F.; Rakhmanov, V.I.

    1978-01-01

    For the purpose of developing a graphical method for choosing structural steels, a change in the propagation work of a crack and in the critical temperature of brittleness of 40, 40Kh, 40KhN, and 40KhNM steels, was examined depending on the hardness after hardening and tempering. A diagram enabling to choose the grade of steel for making an article of known dimensions according to the preset values of its mechanical properties has been plotted. The developed selection scheme takes into account the hardenability of steels and the influence of the hardness after thermal treatment on the cold-shortness of steel

  14. The second advanced lead lithium blanket concept using ODS steel as structural material and SiCf/SiC flow channel inserts as electrical and thermal insulators (Task PPA 2.5). Final report

    International Nuclear Information System (INIS)

    Norajitra, P.; Buehler, L.; Fischer, U.

    1999-12-01

    Preparatory work on the advanced dual coolant (A-DCL) blanket concept using SiC f /SiC flow channel inserts as electrical and thermal insulators has been carried out at the Forschungszentrum Karlsruhe in co-operation with CEA as a conceptual design proposal to the EU fusion power plant study planned to be launched in 2000 within the framework of the EU fusion programme with the main objective of specifying the characteristics of an attractive and viable commercial D-T fusion power plant. The basic principles and design characteristics of this A-DCL blanket concept are presented and its potential with regard to performance (neutron wall load, lifetime, availability) is discussed in this report. The results of this study show that the A-DCL blanket concept has a high potential for further development due to its high thermal efficiency and its simple concept solution. (orig.) [de

  15. Fundamental Study on Electrical Discharge Machining

    OpenAIRE

    Uno, Yoshiyuki; Nakajima, Toshikatsu; Endo, Osamu

    1989-01-01

    The generation mechanism of crater in electrical discharge machining is analyzed with a single pulse discharge device for alloy tool steel, black alumina ceramics, cermet and cemented carbide, investigating the gap voltage, the discharge current, the shape of crater, the wear of electrode and so on. The experimental analysis makes it clear that the shape of crater has a characteristic feature for the kind of workpiece. The shape of electrode, which changes with the wear by an electric spark, ...

  16. Challenges in Special Steel Making

    Science.gov (United States)

    Balachandran, G.

    2018-02-01

    Special bar quality [SBQ] is a long steel product where an assured quality is delivered by the steel mill to its customer. The bars have enhanced tolerance to higher stress application and it is demanded for specialised component making. The SBQ bars are sought for component making processing units such as closed die hot forging, hot extrusion, cold forging, machining, heat treatment, welding operations. The final component quality of the secondary processing units depends on the quality maintained at the steel maker end along with quality maintained at the fabricator end. Thus, quality control is ensured at every unit process stages. The various market segments catered to by SBQ steel segment is ever growing and is reviewed. Steel mills need adequate infrastructure and technological capability to make these higher quality steels. Some of the critical stages of processing SBQ and the critical quality maintenance parameters at the steel mill in the manufacture has been brought out.

  17. Lowcost automated control for steel heat treatments

    International Nuclear Information System (INIS)

    Zambaldi, Edimilson; Magalhães, Ricardo R.; Barbosa, Bruno H.G.; Silva, Sandro P. da; Ferreira, Danton D.

    2017-01-01

    Highlights: • Control the furnace temperature measured by thermocouple and adjusts it. • Activating the furnace resistors through Pulse Width Modulation. • Appling heat treatments to steels by a low-cost controller. - Abstract: The aim of this paper is to propose a low cost, automated furnace control system for the heat treatment of steel. We used an open source electronic prototyping platform to control the furnace temperature, thus reducing human interaction during the heat process. The platform can be adapted to non-controlled commercial furnaces, which are often used by small businesses. A Proportional-Integral-Derivative (PID) controller was implemented to regulate the furnace temperature based on a defined heat treatment cycle. The embedded system activates the furnace resistors through Pulse Width Modulation (PWM), allowing for control of electrical power supplied to the furnace. Hardening and tempering were performed on standard steel samples using a traditional method (visual inspection without temperature control) as well the embedded system with PID feedback control. The results show that the proposed system can reproduce an arbitrary heat treatment curve with accuracy and provide the desired final hardness as inferred through metallographic analysis. In addition, we observed a 6% saving in energy consumption using the proposed control system. Furthermore, the estimated cost to implement the system is 42% lower than a commercial controller model implemented in commercial furnaces.

  18. Investigation of steel to dielectric transition using microminiature eddy-current converter

    Directory of Open Access Journals (Sweden)

    Malikov Vladimir

    2018-01-01

    Full Text Available The research aims to develop a microminiature converter for electrical steel investigation. The research topic is considered relevant due to the need for evaluation and forecasting of safe operating life of electric steel products. The authors determined the capability to study steel characteristics at different depths based on variations of eddy-current converter amplitude at the steel-dielectric boundary. A microminiature transformer-type converter was designed, which enables to perform local investigations of ferromagnetic materials using eddy-current method based on local studies of the steel electrical conductivity. Having the designed converter as a basis, a hardware-software complex was built to perform experimental studies of steel at the interface boundary. A system was developed for automated converter relocation above the studied object at a specified velocity. Test results are reported for a specimen with continuous and discrete measurements taken at different frequencies. Response dependence of eddy-current converter was found to demonstrate non-linear behavior at steel to dielectric transition. The effect of gap between the eddy-current converter and the test object is investigated.

  19. Heat Treatment and Properties of Iron and Steel

    National Research Council Canada - National Science Library

    Digges, Thomas

    1966-01-01

    .... Chemical compositions, heat treatments, and some properties and uses are presented for structural steels, tool steels, stainless and heat-resisting steels, precipitation-hardenable stainless steels...

  20. Electric emissions from electrical appliances

    International Nuclear Information System (INIS)

    Leitgeb, N.; Cech, R.; Schroettner, J.

    2008-01-01

    Electric emissions from electric appliances are frequently considered negligible, and standards consider electric appliances to comply without testing. By investigating 122 household devices of 63 different categories, it could be shown that emitted electric field levels do not justify general disregard. Electric reference values can be exceeded up to 11-fold. By numerical dosimetry with homogeneous human models, induced intra-corporal electric current densities were determined and factors calculated to elevate reference levels to accounting for reduced induction efficiency of inhomogeneous fields. These factors were found not high enough to allow generally concluding on compliance with basic restrictions without testing. Electric appliances usually simultaneously emit both electric and magnetic fields exposing almost the same body region. Since the sum of induced current densities is limited, one field component reduces the available margin for the other. Therefore, superposition of electric current densities induced by either field would merit consideration. (authors)

  1. A system dynamics analysis of energy consumption and corrective policies in Iranian iron and steel industry

    International Nuclear Information System (INIS)

    Ansari, Nastaran; Seifi, Abbas

    2012-01-01

    Iron and steel industry is the most energy intensive industrial sector in Iran. Long time subsidized energy has led to low energy efficiency in this industry. The sudden subsidy reform of energy prices in Iran is expected to have a great impact on steel production and energy consumption. A system dynamics model is presented in this paper to analyze steel demand, production and energy consumption in an integrated framework. A co-flow structure is used to show how subsidy reform affects energy consumption in the long run. The main focus of this paper is on direct and indirect natural gas consumption in the steel industry. Scrap based Electric Arc Furnace technology has been evaluated as an energy efficient way for steel making. The energy consumption in steel industry is estimated under various steel production and export scenarios while taking into account new energy prices to see the outlook of possible energy demand in steel industry over next 20 years. For example it is shown that under reference production scenario, potential reduction in gas consumption forced by complete removal of energy subsidy and utilizing scrap could lead to 85 billion cubic meters of gas saving over the next 20 years. -- Highlights: ► We develop a system dynamics model to analyze steel demand, production and energy consumption in Iran. ► Various scenarios have been simulated to see the energy demand of Iranian steel industry over the next 20 years. ► A co-flow structure is used to show how subsidy reform would affect energy consumption in the long run. ► A co-flow structure has been built into the SD model to formulate consumers' behavior in response to energy prices. ► Scrap based Electric Arc Furnace technology has been evaluated as an energy efficient alternative for steel making.

  2. Electricity Customers

    Science.gov (United States)

    Residential, commercial, and industrial customers each account for roughly one-third of the nation’s electricity use. The transportation sector also accounts for a small fraction of electricity, although it could increase.

  3. Steel for nuclear applications

    International Nuclear Information System (INIS)

    Zorev, N.N.; Astafiev, A.A.; Loboda, A.S.

    1978-01-01

    A steel contains, in percent by weight, the following constituents: carbon from 0.13 to 0.18, silicon from 0.17 to 0.37, manganese from 0.30 to 0.60, chromium from 1.7 to 2.4, nickel from 1.0 to 1.5, molybdenum from 0.5 to 0.7, vanadium from 0.05 to 0.12, aluminium from 0.01 to 0.035, nitrogen from 0.05 to 0.012, copper from 0.11 to 0.20, arsenic from 0.0035 to 0.0055, iron and impurities, the balance. This steel is preferable for use in the manufacture of nuclear reactors. 1 table

  4. Advances in stainless steels

    International Nuclear Information System (INIS)

    Baldev Raj; Jayakumar, T.; Saibaba, Saroja; Sivaprasad, P.V.; Shankar, P.

    2010-01-01

    This book covers a broad spectrum of topics spanning the entire life cycle of stainless steel-from alloy design and characterization to engineering design, fabrication, mechanical properties, corrosion, quality assurance of components, in-service performance assessment, life prediction and finally failure analysis of materials and components. The contents provide useful feedback for further developments aimed at effective utilization of this class of materials. The book comprises articles that bring out contemporary developments in stainless steels and is thematically classified into the following sections. 1. Component design, modelling and structural integrity, 2. Manufacturing technology, 3. Property evaluation, 4. Alloy development and applications, 5. NDE methods, 6. Corrosion and surface modification. The book commences with articles on component design and structural integrity, thus opening up the areas of challenge for researchers and academia. The articles in the book relevant to INIS are indexed separately

  5. Steel containment buckling

    International Nuclear Information System (INIS)

    Bennett, J.G.; Fly, G.W.; Baker, W.E.

    1984-01-01

    The Steel Containment Buckling program is in its fourth phase of work directed at the evaluation of the effects of the structural failure mode of steel containments when the membrane stresses are compressive. The structural failure mode for this state of stress is instability or buckling. The program to date has investigated: (1) the effect on overall buckling capacity of the ASME area replacement method for reinforcing around circular penetrations; (2) a set of benchmark experiments on ring-stiffened shells having reinforced and framed penetrations; (3) large and small scale experiments on knuckle region buckling from internal pressure and post-buckling behavior to failure for vessel heads having torispherical geometries; and (4) buckling under time-dependent loadings (dynamic buckling). The first two investigations are complete, the knuckle buckling experimental efforts are complete with data analysis and reporting in progress, and the dynamic buckling experimental and analytical work is in progress

  6. Steel containment buckling

    International Nuclear Information System (INIS)

    Butler, T.A.; Baker, W.E.

    1986-01-01

    Two aspects of buckling of a free-standing nuclear steel containment building were investigated in a combined experimental and analytical program. In the first part of the study, the response of a scale model of a containment building to dynamic base excitation is investigated. A simple harmonic signal was used for preliminary studies followed by experiments with scaled earthquake signals as the excitation source. The experiments and accompanying analyses indicate that the scale model response to earthquake-type excitations is very complex and that current analytical methods may require a dynamic capacity reduction factor to be incorporated. The second part of the study quantified the effects of framing at large penetrations on the static buckling capacity of scale model containments. Results show little effect from the framing for the scale models constructed from the polycarbonate, Lexan. However, additional studies with a model constructed of the prototypic steel material are suggested

  7. A Goal Programming Optimization Model for The Allocation of Liquid Steel Production

    Science.gov (United States)

    Hapsari, S. N.; Rosyidi, C. N.

    2018-03-01

    This research was conducted in one of the largest steel companies in Indonesia which has several production units and produces a wide range of steel products. One of the important products in the company is billet steel. The company has four Electric Arc Furnace (EAF) which produces liquid steel which must be procesed further to be billet steel. The billet steel plant needs to make their production process more efficient to increase the productvity. The management has four goals to be achieved and hence the optimal allocation of the liquid steel production is needed to achieve those goals. In this paper, a goal programming optimization model is developed to determine optimal allocation of liquid steel production in each EAF, to satisfy demand in 3 periods and the company goals, namely maximizing the volume of production, minimizing the cost of raw materials, minimizing maintenance costs, maximizing sales revenues, and maximizing production capacity. From the results of optimization, only maximizing production capacity goal can not achieve the target. However, the model developed in this papare can optimally allocate liquid steel so the allocation of production does not exceed the maximum capacity of the machine work hours and maximum production capacity.

  8. Reactor pressure vessel steels

    International Nuclear Information System (INIS)

    Van De Velde, J.; Fabry, A.; Van Walle, E.; Chaouuadi, R.

    1998-01-01

    Research and development activities related to reactor pressure vessel steels during 1997 are reported. The objectives of activities of the Belgian Nuclear Research Centre SCK/CEN in this domain are: (1) to develop enhanced surveillance concepts by applying micromechanics and fracture-toughness tests to small specimens, and by performing damage modelling and microstructure characterization; (2) to demonstrate a methodology on a broad database; (3) to achieve regulatory acceptance and industrial use

  9. Reactor Pressure Vessel Steels

    Energy Technology Data Exchange (ETDEWEB)

    Van de Velde, J.; Fabry, A.; Van Walle, E.; Chaoudi, R

    1998-07-01

    SCK-CEN's R and D programme on Reactor Pressure Vessel (RPV) Steels in performed in support of the RVP integrity assessment. Its main objectives are: (1) to develop enhanced surveillance concepts by applying micromechanics and fracture-toughness tests to small specimens, and by performing damage modelling and microstructure characterization; (2) to demonstrate the applied methodology on a broad database; (3) to achieve regulatory acceptance and industrial use. Progress and achievements in 1999 are reported.

  10. Steele Richardson Olszewski syndrome

    Directory of Open Access Journals (Sweden)

    Vijayashree S Gokhale

    2013-01-01

    Full Text Available Parkinson′s disease and its plus syndromes are an important cause of morbidity in the geriatric age group. Its plus syndromes show a myriad of clinical features characterized by progressive symptoms. Here we present a 65-year-old woman with progressive "Parkinsonian-like features," i.e., mask-like face, slowness of all movements and tendency to fall, and difficulty in eye movements, leading to the diagnosis of Steele Richardson Olszewski Syndrome or progressive supranuclear palsy.

  11. Steels and welding nuclear

    International Nuclear Information System (INIS)

    Sessa, M.; Milella, P.P.

    1987-01-01

    This ENEA Data-Base regards mechanical properties, chemical composition and heat treatments of nuclear pressure vessel materials: type A533-B, A302-B, A508 steel plates and forgings, submerged arc welds and HAZ before and after nuclear irradiation. Irradiation experiments were generally performed in high flux material test reactors. Data were collected from international available literature about water nuclear reactors pressure vessel materials embrittlement

  12. Electric drives

    CERN Document Server

    Boldea, Ion

    2005-01-01

    ENERGY CONVERSION IN ELECTRIC DRIVESElectric Drives: A DefinitionApplication Range of Electric DrivesEnergy Savings Pay Off RapidlyGlobal Energy Savings Through PEC DrivesMotor/Mechanical Load MatchMotion/Time Profile MatchLoad Dynamics and StabilityMultiquadrant OperationPerformance IndexesProblemsELECTRIC MOTORS FOR DRIVESElectric Drives: A Typical ConfigurationElectric Motors for DrivesDC Brush MotorsConventional AC MotorsPower Electronic Converter Dependent MotorsEnergy Conversion in Electric Motors/GeneratorsPOWER ELECTRONIC CONVERTERS (PECs) FOR DRIVESPower Electronic Switches (PESs)The

  13. Electrical contracting

    CERN Document Server

    Neidle, Michael

    2013-01-01

    Electrical Contracting, Second Edition is a nine-chapter text guide for the greater efficiency in planning and completing installations for the design, installation and control of electrical contracts. This book starts with a general overview of the efficient cabling and techniques that must be employed for safe wiring design, as well as the cost estimation of the complete electrical contract. The subsequent chapters are devoted to other electrical contracting requirements, including electronic motor control, lighting, and electricity tariffs. A chapter focuses on the IEE Wiring Regulations an

  14. Contaminated Mexican steel incident

    International Nuclear Information System (INIS)

    1985-01-01

    This report documents the circumstances contributing to the inadvertent melting of cobalt 60 (Co-60) contaminated scrap metal in two Mexican steel foundries and the subsequent distribution of contaminated steel products into the United States. The report addresses mainly those actions taken by US Federal and state agencies to protect the US population from radiation risks associated with the incident. Mexico had much more serious radiation exposure and contamination problems to manage. The United States Government maintained a standing offer to provide technical and medical assistance to the Mexican Government. The report covers the tracing of the source to its origin, response actions to recover radioactive steel in the United States, and return of the contaminated materials to Mexico. The incident resulted in significant radiation exposures within Mexico, but no known significant exposure within the United States. Response to the incident required the combined efforts of the Nuclear Regulatory Commission (NRC), Department of Energy, Department of Transportation, Department of State, and US Customs Service (Department of Treasury) personnel at the Federal level and representatives of all 50 State Radiation Control Programs and, in some instances, local and county government personnel. The response also required a diplomatic interface with the Mexican Government and cooperation of numerous commercial establishments and members of the general public. The report describes the factual information associated with the event and may serve as information for subsequent recommendations and actions by the NRC. 8 figures

  15. Electric vehicles

    Science.gov (United States)

    1990-03-01

    Quiet, clean, and efficient, electric vehicles (EVs) may someday become a practical mode of transportation for the general public. Electric vehicles can provide many advantages for the nation's environment and energy supply because they run on electricity, which can be produced from many sources of energy such as coal, natural gas, uranium, and hydropower. These vehicles offer fuel versatility to the transportation sector, which depends almost solely on oil for its energy needs. Electric vehicles are any mode of transportation operated by a motor that receives electricity from a battery or fuel cell. EVs come in all shapes and sizes and may be used for different tasks. Some EVs are small and simple, such as golf carts and electric wheel chairs. Others are larger and more complex, such as automobile and vans. Some EVs, such as fork lifts, are used in industries. In this fact sheet, we will discuss mostly automobiles and vans. There are also variations on electric vehicles, such as hybrid vehicles and solar-powered vehicles. Hybrid vehicles use electricity as their primary source of energy, however, they also use a backup source of energy, such as gasoline, methanol or ethanol. Solar-powered vehicles are electric vehicles that use photovoltaic cells (cells that convert solar energy to electricity) rather than utility-supplied electricity to recharge the batteries. These concepts are discussed.

  16. Fracture Mechanisms in Steel Castings

    Directory of Open Access Journals (Sweden)

    Stradomski Z.

    2013-09-01

    Full Text Available The investigations were inspired with the problem of cracking of steel castings during the production process. A single mechanism of decohesion - the intergranular one - occurs in the case of hot cracking, while a variety of structural factors is decisive for hot cracking initiation, depending on chemical composition of the cast steel. The low-carbon and low-alloyed steel castings crack due to the presence of the type II sulphides, the cause of cracking of the high-carbon tool cast steels is the net of secondary cementite and/or ledeburite precipitated along the boundaries of solidified grains. Also the brittle phosphor and carbide eutectics precipitated in the final stage solidification are responsible for cracking of castings made of Hadfield steel. The examination of mechanical properties at 1050°C revealed low or very low strength of high-carbon cast steels.

  17. International comparisons of energy efficiency in power, steel, and cement industries

    International Nuclear Information System (INIS)

    Oda, Junichiro; Akimoto, Keigo; Tomoda, Toshimasa; Nagashima, Miyuki; Wada, Kenichi; Sano, Fuminori

    2012-01-01

    Industrial energy efficiency is of paramount importance both for conserving energy resources and reducing CO 2 emissions. In this paper, we compare specific energy consumption among countries in fossil power generation, steel, and cement sectors. The evaluations were conducted using common system boundaries, allocation, and calculation methods. In addition, we disaggregate within sectors, such as with blast furnace–basic oxygen furnace (BF–BOF) steel and scrap-based electric arc furnace (Scrap-EAF) steel. The results reveal that characteristics vary by sub-sector. Regional differences in specific energy consumption are relatively large in the power, BF–BOF steel, and cement sectors. For coal power generation and BF–BOF steel production, continual maintenance and rehabilitation are of key importance. We confirm these key factors identified in the previous work on our estimated numerical values. In BF–BOF steel production, corrections for hot metal ratios (pig iron production per unit of BOF crude steel production) and quality of raw materials have a large effect on the apparent specific energy consumption. Available data is not yet sufficient for straightforward evaluation of the steel and cement sectors. - Highlights: ► We compare energy efficiency among countries in power, steel, and cement sectors. ► In steel and cement sectors, the results are provided in terms of specific energy consumption (GJ/ton of product). ► We distinguish BOF steel and EAF steel. ► New installation and continual maintenance are the key for energy efficiency. ► Corrections have a large impact on apparent specific energy consumption.

  18. Hydrogen effects in stainless steel

    International Nuclear Information System (INIS)

    Caskey, G.R. Jr.

    1983-01-01

    The effects of hydrogen on stainless steels have been reviewed and are summarized in this paper. Discussion covers hydrogen solution and transport in stainless steels as well as the effects of hydrogen on deformation and fracture under various loading conditions. Damage is caused also by helium that arises from decay of the hydrogen isotope tritium. Austenitic, ferritic, martensite, and precipitation-hardenable stainless steels are included in the discussion. 200 references

  19. STEEL CORROSION AT 600°C IN SINGLE AND DUAL CONDITION IN OXYFUEL ATMOSPHERE

    Directory of Open Access Journals (Sweden)

    Daniel Massari de Souza Coelho

    2014-10-01

    Full Text Available Coal-fired power plants using the Oxyfuel process are being developed to produce electricity with zero CO2 emission. Steels used in this and other processes are often exposed to different atmospheres in each side of the material, especially in heat exchangers and solid oxide fuel cells. Some studies have shown that steels exposed to different hydrogen partial pressures in each side have a different corrosion behavior from steels exposed to a single atmosphere condition. In this investigation, two experimental steels were studied at 600°C and 1 atm in dual atmospheres containing water vapor in one side and flue gas in the other and they were compared to steels oxidized in single atmospheres. The gas composition used is similar to the ones found in Oxyfuel coal power plants, where there is a great concentration of CO2, and also H2O and SO2. Analyses were made using SEM and TEM.

  20. High current capacity electrical connector

    International Nuclear Information System (INIS)

    Bettis, E.S.; Watts, H.L.

    1976-01-01

    An electrical connector is provided for coupling high current capacity electrical conductors such as copper busses or the like. The connector is arranged in a ''sandwiched'' configuration in which a conductor plate contacts the busses along major surfaces clamped between two stainless steel backing plates. The conductor plate is provided with contact buttons in a spaced array such that the caps of the buttons extend above the conductor plate surface to contact the busses. When clamping bolts provided through openings in the sandwiched arrangement are tightened, Belleville springs provided under the rim of each button cap are compressed and resiliently force the caps into contact with the busses' contacting surfaces to maintain a predetermined electrical contact area provided by the button cap tops. The contact area does not change with changing thermal or mechanical stresses applied to the coupled conductors

  1. Characteristics in Paintability of Advanced High Strength Steels

    International Nuclear Information System (INIS)

    Park, Ha Sun

    2007-01-01

    It is expected that advanced high strength steels (AHSS) would be widely used for vehicles with better performance in automotive industries. One of distinctive features of AHSS is the high value of carbon equivalent (Ceq), which results in the different properties in formability, weldability and paintability from those of common grade of steel sheets. There is an exponential relation between Ceq and electric resistance, which seems also to have correlation with the thickness of electric deposition (ED) coat. higher value of Ceq of AHSS lower the thickness of ED coat of AHSS. Some elements of AHSS such as silicon, if it is concentrated on the surface, affect negatively the formation of phosphates. In this case, silicon itself doesn't affect the phosphate, but its oxide does. This phenomenon is shown dramatically in the welding area. Arc welding or laser welding melts the base material. In the process of cooling of AHSS melt, the oxides of Si and Mn are easily concentrated on the surface of boundary between welded and non welded area because Si and Mn cold be oxidized easier than Fe. More oxide on surface results in poor phosphating and ED coating. This is more distinctive in AHSS than in mild steel. General results on paintability of AHSS would be reported, being compared to those of mild steel

  2. Study of aluminum nitride precipitation in Fe- 3%Si steel

    Directory of Open Access Journals (Sweden)

    F.L. Alcântara

    2013-01-01

    Full Text Available For good performance of electrical steels it is necessary a high magnetic induction and a low power loss when submitted to cyclic magnetization. A fine dispersion of precipitates is a key requirement in the manufacturing process of Fe- 3%Si grain oriented electrical steel. In the production of high permeability grain oriented steel precipitate particles of copper and manganese sulphides and aluminium nitride delay normal grain growth during primary recrystallization, causing preferential growth of grains with Goss orientation during secondary recrystallization. The sulphides precipitate during the hot rolling process. The aluminium nitride particles are formed during hot rolling and the hot band annealing process. In this work AlN precipitation during hot deformation of a high permeability grain oriented 3%Si steel is examined. In the study, transfer bar samples were submitted to controlled heating, compression and cooling treatments in order to simulate a reversible hot rolling finishing. The samples were analyzed using the transmission electron microscope (TEM in order to identify the precipitates and characterize size distribution. Precipitate extraction by dissolution method and analyses by inductively coupled plasma optical emission spectrometry (ICP-OES were used to quantify the precipitation. The results allowed to describe the precipitation kinetics by a precipitation-time-temperature (PTT diagram for AlN formation during hot rolling.

  3. Steel castings of valves for nuclear power station

    International Nuclear Information System (INIS)

    Yamasaki, Yutaka

    1975-01-01

    The manufacturing of the steel castings of valves for nuclear power plants is reported. The report is divided in six parts. The first part describes the reliability of the steel castings of valves for nuclear power plants. Particular attention must be paid to larger diameter and lower pressure rating for the valves in nuclear power plants than those in thermal power plants. The second part describes the characteristics of steel casting quality, defects and their cause. The defects that may be produced in steel castings are as follows: (a) cavities caused by the insufficient supply of molten steel, (b) sand bites caused by the mold destruction due to thermal shock, and (c) pinholes caused by the gas absorption of molten steel. The third part describes the clarification of quality level and the measures quality project. Gaseous defects and the indications detected by magnetic powder test are attributed to electric furnace steel making. In particular, the method to minimize gas content is important. The fourth part describes the quality control of manufacturing processes. In practice, thirteen semi-automatic testers using gamma radiation are employed. A full automatic inspection plant having capacity of 20,000 radiographs per month is under design. The fifth part describes a quality warrant system. A check sheet system concerning quality and safety is employed in all work shops. The reliability of all testers and measuring instruments as well as the skill of workmen are examined periodically. The seventh part deals with future problems. The manufacturing plan must be controlled so that non-destructive inspection becomes the main means for quality control. (Iwakiri, K.)

  4. Electric shock and electrical fire specialty

    International Nuclear Information System (INIS)

    2011-02-01

    This book deals with electric shock and electrical fire, which is made up seven chapters. It describes of special measurement for electric shock and electrical fire. It mentions concretely about electrical fire analysis and precautionary measurement, electrical shock analysis cases, occurrence of static electricity and measurement, gas accident, analysis of equipment accident and precautionary measurement. The book is published to educate the measurement on electric shock and electrical fire by electrical safety technology education center in Korea Electrical Safety Corporation.

  5. Incidental electric heating of pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Sonninskii, A V; Sirotin, A M; Vasiliev, Y N

    1981-04-01

    VNIIgaz has improved the conventional Japanese SECT pipeline-heating system, which uses a small steel tube that contains an insulated heater/conductor and is welded to the top of the pipeline. The improved version has two insulated electric heaters - one on the top and the other on the bottom of the pipeline - located inside steel angle irons that are welded to the pipeline. A comparison of experimental results from heating a 200-ft pipeline with both systems at currents of up to 470 A clearly demonstrated the better heating efficiency of the VNIIgaz unit. The improved SECT system would be suitable for various types of pipelines, including gas lines, in the USSR's far north regions.

  6. The use of nuclear heat in the steel industry

    International Nuclear Information System (INIS)

    Coche, L.

    1976-01-01

    It is possible, but not easy, to use nuclear energy for steelmaking: low temperature level, and difficulty to get a continuous energy supply, are the main limiting factors. Practically, the nuclear reactor and the steel making units will not be coupled. Among the various possible systems, the most practical one for the near future consists in using nuclear heat to produce hydrogen (using natural gas or oil products as a feedstock) and electric power. Hydrogen is used to reduce iron ore in units such as Midrex, Hyl, Armco or Purofer. Steel is produced from this reduced material in electric arc furnaces. Industrial development will be slow, since economical conditions are presently pretty far from making such a process economically competitive [fr

  7. Milled Die Steel Surface Roughness Correlation with Steel Sheet Friction

    DEFF Research Database (Denmark)

    Berglund, J.; Brown, C.A.; Rosén, B.-G.

    2010-01-01

    This work investigates correlations between the surface topography ofmilled steel dies and friction with steel sheet. Several die surfaces were prepared by milling. Friction was measured in bending under tension testing. Linear regression coefficients (R2) between the friction and texture...

  8. Effect of cast steel production metallurgy on the emergence of casting defects

    Directory of Open Access Journals (Sweden)

    L. Čamek

    2016-10-01

    Full Text Available The paper documents metallurgical possibilities of high alloy cast steel production in open induction medium frequency furnaces and an electric arc furnace in a gravity die casting foundry. The observation was focused on the emergence of gas defects in steel castings. The content of gases achieved during the metallurgical processes was evaluated for every unit of the production equipment and the casting ladle before casting into disposable sand moulds. The sand mould area was considered to be constant. The aim was to evaluate the current metallurgical possibilities of affecting the content of gases in high alloy cast steel in the current technical conditions of the foundry.

  9. Steel desulphurization with synthetic slag

    Directory of Open Access Journals (Sweden)

    Heput, T.

    2007-02-01

    Full Text Available Generally speaking, sulphur is considered a harmful element for steel quality, reason why all the technological steps are being taken in order to eliminate it from the metal bath. This paper deals with the influence of the chemical composition, on the slag quantity and of the bath stirring condition upon the desulphurization process in the casting ladle by treatment with synthetic slag. The experiments were made at an open-hearth plant with the steel tapping in two ladles (the desulphurization was made with synthetic slag at one ladle while the other one was considered standard and at the electric steel plant and for the synthetic slag formation a mix was used, made, according to several receipts, of: lime (50-75%, fluorine (0-17%, bauxite (0-32% and aluminous slag (8-22%. The data were processed in the calculation programs EXCEL and MATLAB, which resulted in a series of correlations between the desulphurization degree and the chemical composition of the slag, respectively the slag quantity both for the charges bubbled with Argon and the unbubbled ones.

    En general, el azufre es considerado un elemento nocivo para la calidad del acero y, por eso, en la práctica, se toman todas las medidas de orden tecnológico para su eliminación del baño metálico. En este trabajo se analiza la influencia de la composición química, de la cantidad de escoria y del estado de agitación del baño sobre el proceso de desulfuración en la cuchara para fundir por tratamiento con escoria sintética. Los experimentos se han realizado en una acería evacuando el acero en dos ollas (en una cuchara se efectuó la desulfuración con escoria sintética y a la otra se consideró como patrón y en un acería eléctrica y para la formación de la escoria sintética se utilizó una mezcla producida según muchas recetas, formada por: cal (50-75%, fluorina (0-17%, bauxita (0-32% y escoria aluminosa (8-22%. Los datos han sido procesados en los programas de c

  10. Steels for nuclear power. I

    International Nuclear Information System (INIS)

    Bohusova, O.; Brumovsky, M.; Cukr, B.; Hatle, Z.; Protiva, K.; Stefec, R.; Urban, A.; Zidek, M.

    1976-01-01

    The principles are listed of nuclear reactor operation and the reactors are classified by neutron energy, fuel and moderator designs, purpose and type of moderator. The trend and the development of light-water reactor applications are described. The fundamental operating parameters of the WWER type reactors are indicated. The effect is discussed of neutron radiation on reactor structural materials. The characteristics are described of steel corrosion due to the contact of the steel with steam or sodium in the primary coolant circuit. The reasons for stress corrosion are given and the effects of radiation on corrosion are listed. The requirements and criteria are given for the choice of low-alloy steel for the manufacture of pressure vessels, volume compensators, steam generators, cooling conduits and containment. A survey is given of most frequently used steels for pressure vessels and of the mechanical and structural properties thereof. The basic requirements for the properties of steel used in the primary coolant circuit are as follows: sufficient strength in operating temperature, toughness, good weldability, resistance to corrosion and low brittleness following neutron irradiation. The materials are listed used for the components of light-water and breeder reactors. The production of corrosion-resistant steels is discussed with a view to raw materials, technology, steel-making processes, melting processes, induction furnace steel-making, and to selected special problems of the chemical composition of steels. The effects are mainly discussed of lead, bismuth and tin as well as of some other elements on hot working of high-alloy steels and on their structure. The problems of corrosion-resistant steel welding and of pressure vessel cladding are summed up. Also discussed is the question of the concept and safeguards of the safety of nuclear installation operation and a list is presented of most commonly used nondestructive materials testing methods. The current

  11. Electric Substations

    Data.gov (United States)

    Department of Homeland Security — Substations. Substations are facilities and equipment that switch, transform, or regulate electric voltage. The Substations feature class includes taps, a location...

  12. Atmospheric electricity

    CERN Document Server

    Chalmers, J Alan

    1957-01-01

    Atmospheric Electricity brings together numerous studies on various aspects of atmospheric electricity. This book is composed of 13 chapters that cover the main problems in the field, including the maintenance of the negative charge on the earth and the origin of the charges in thunderstorms. After a brief overview of the historical developments of atmospheric electricity, this book goes on dealing with the general principles, results, methods, and the MKS system of the field. The succeeding chapters are devoted to some aspects of electricity in the atmosphere, such as the occurrence and d

  13. Steel designers' handbook

    CERN Document Server

    Gorenc, Branko; Tinyou, Ron

    2012-01-01

    The Revised 7th Edition of Steel Designers' Handbook is an invaluable tool for all practising structural, civil and mechanical engineers as well as engineering students at university and TAFE in Australia and New Zealand. It has been prepared in response to changes in the design Standard AS 4100, the structural Design Actions Standards, AS /ANZ 1170, other processing Standards such as welding and coatings, updated research as well as feedback from users. This edition is based on Australian Standard (AS) 4100: 1998 and subsequent amendments. The worked numerical examples in the book have been e

  14. The industrial ecology of steel

    Energy Technology Data Exchange (ETDEWEB)

    Considine, Timothy J.; Jablonowski, Christopher; Considine, Donita M.M.; Rao, Prasad G.

    2001-03-26

    This study performs an integrated assessment of new technology adoption in the steel industry. New coke, iron, and steel production technologies are discussed, and their economic and environmental characteristics are compared. Based upon detailed plant level data on cost and physical input-output relations by process, this study develops a simple mathematical optimization model of steel process choice. This model is then expanded to a life cycle context, accounting for environmental emissions generated during the production and transportation of energy and material inputs into steelmaking. This life-cycle optimization model provides a basis for evaluating the environmental impacts of existing and new iron and steel technologies. Five different plant configurations are examined, from conventional integrated steel production to completely scrap-based operations. Two cost criteria are used to evaluate technology choice: private and social cost, with the latter including the environmental damages associated with emissions. While scrap-based technologies clearly generate lower emissions in mass terms, their emissions of sulfur dioxide and nitrogen oxides are significantly higher. Using conventional damage cost estimates reported in the literature suggests that the social costs associated with scrap-based steel production are slightly higher than with integrated steel production. This suggests that adopting a life-cycle viewpoint can substantially affect environmental assessment of new technologies. Finally, this study also examines the impacts of carbon taxes on steel production costs and technology choice.

  15. Stainless steels low temperature nitriding

    International Nuclear Information System (INIS)

    Roux, T.; Darbeida, A.; Von Stebut, J.; Michel, H.; Lebrun, J.P.; Hertz, D.

    1995-01-01

    Nitrogen ions implantation of 316L stainless steel leads to monophasic diffusion layers, which are constituted of a solid solution (γ N ) fcc, metastable, nitrogen sur-saturated, and without order. This article shows that for 316L stainless steels,these layers improve the tribological properties without degradation of the corrosion resistance. (A.B.). 13 refs. 6 figs

  16. Metadynamic recrystallization in C steels

    Indian Academy of Sciences (India)

    Unknown

    EN24 and EN2 steels, a drop from 4000 s to 6 s for similar temperature rise was observed. Metadynamic ... carbon–manganese or silicon–manganese steels, but stops after a reduction at ... growth by strain-induced grain boundary migration;.

  17. Mechanics in Steels through Microscopy

    NARCIS (Netherlands)

    Tirumalasetty, G.K.

    2013-01-01

    The goal of the study consolidated in this thesis is to understand the mechanics in steels using microscopy. In particular, the mechanical response of Transformation Induced Plasticity (TRIP) steels is correlated with their microstructures. Chapter 1 introduces the current state of the art of TRIP

  18. A Tale of Wootz Steel

    Indian Academy of Sciences (India)

    manufacture of steel in south India by a crucible process at ... indicates that the production of wootz steel was almost on an industrial scale in ... in an Age of Design marked by ... The Russian Anasoff also studied the process of manufacturing.

  19. Irradiation creep in ferritic steels

    International Nuclear Information System (INIS)

    Vandermeulen, W.; Bremaecker, A. de; Burbure, S. de; Huet, J.J.; Asbroeck, P. van

    Pressurized and non-pressurized capsules of several ferritic steels have been irradiated in Rapsodie between 400 and 500 0 C up to 3.7 x 10 22 n/cm 2 (E>0.1 MeV). Results of the diameter measurements are presented and show that the total in-pile deformation is lower than for austenitic steels

  20. Steel structures for nuclear facilities

    International Nuclear Information System (INIS)

    1993-01-01

    In the guide the requirements concerning design and fabrication of steel structures for nuclear facilities and documents to be submitted to the Finnish Centre for Radiation and Nuclear Safety (STUK) are presented. Furthermore, regulations concerning inspection of steel structures during construction of nuclear facilities and during their operation are set forth

  1. Steels from materials science to structural engineering

    CERN Document Server

    Sha, Wei

    2013-01-01

    Steels and computer-based modelling are fast growing fields in materials science as well as structural engineering, demonstrated by the large amount of recent literature. Steels: From Materials Science to Structural Engineering combines steels research and model development, including the application of modelling techniques in steels.  The latest research includes structural engineering modelling, and novel, prototype alloy steels such as heat-resistant steel, nitride-strengthened ferritic/martensitic steel and low nickel maraging steel.  Researchers studying steels will find the topics vital to their work.  Materials experts will be able to learn about steels used in structural engineering as well as modelling and apply this increasingly important technique in their steel materials research and development. 

  2. Electric machine

    Science.gov (United States)

    El-Refaie, Ayman Mohamed Fawzi [Niskayuna, NY; Reddy, Patel Bhageerath [Madison, WI

    2012-07-17

    An interior permanent magnet electric machine is disclosed. The interior permanent magnet electric machine comprises a rotor comprising a plurality of radially placed magnets each having a proximal end and a distal end, wherein each magnet comprises a plurality of magnetic segments and at least one magnetic segment towards the distal end comprises a high resistivity magnetic material.

  3. Teaching Electricity.

    Science.gov (United States)

    Iona, Mario

    1982-01-01

    To clarify the meaning of electrical terms, a chart is used to compare electrical concepts and relationships with a more easily visualized system in which water flows from a hilltop reservoir through a pipe to drive a mill at the bottom of the hill. A diagram accompanies the chart. (Author/SK)

  4. An Experimental Study of the Electrical Contact Resistance in Resistance Welding

    DEFF Research Database (Denmark)

    Song, Quanfeng; Zhang, Wenqi; Bay, Niels

    2005-01-01

    Electrical contact resistance is of critical importance in resistance welding. In this article, the contact resistance is experimentally investigated for welding mild steel, stainless steel, and aluminum to themselves. A parametric study was carried out on a Gleeble® machine, investigating...

  5. Process of coke less without waste treatment of direct vanadium allowing steel melting

    International Nuclear Information System (INIS)

    Lisienko, V.G.; Droujinina, O.G.; Morozova, V.A.; Ladigina, N.V.; Yusfin, Yu.S.; Parenkev, A.E.

    2003-01-01

    The development of new methods of steel production are now conducted with the purpose of energy consumption and harmful emissions reduction. The choice of technology and equipment in this case plays a marginal role. It is well known that vanadium alloying steel has increased service properties. The known classical scheme of vanadium steel melting is very power-intensive, as includes such power-intensive processes as blast furnace process and chemical processing of vanadium slag therewith sintering and by-product coke processes are accompanied by significant harmful emissions. In so doing the vanadium losses may run to 60%. In view of requests of environment protection and economical efficiency the new process of coke less without wastes processing of vanadium-bearing raw material with direct vanadium allowing of steel - LP-process is developed. Its purpose is the melting on the basis of vanadium-bearing titanomagnetite of vanadium allowing steel with increase of vanadium concentration in steel and diminution of vanadium losses without application coke and natural gas with use of any coals and carbon-bearing wastes. LP-process consists of three aggregates and corresponding processes: process of liquid-phase reduction, process of vanadium-bearing pellets metallization in the shaft furnace, and process of alloying steel melting in the arc electric furnace. The obtained results have shown, that the LP-process is more energy saving on a comparison with other methods of vanadium allowing steel production. (Original)

  6. Nanoprecipitation in bearing steels

    International Nuclear Information System (INIS)

    Barrow, A.T.W.; Rivera-Diaz-del-Castillo, P.E.J.

    2011-01-01

    θ-phase is the main hardening species in bearing steels and appears in both martensitically and bainitically hardened microstructures. This work presents a survey of the microstrucural features accompanying nanoprecipitation in bearing steels. Nanoprecipitate structures formed in 1C-1.5Cr wt.% with additions of Cr, Mn, Mo, Si and Ni are studied. The work is combined with thermodynamic calculations and neural networks to predict the expected matrix composition, and whether this will transform martensitically or bainitically. Martensite tetragonality, composition and the amount of retained austenite are related to hardness and the type of nanoprecipitate structures in martensitic grades. The θ-phase volume fraction, the duration of the bainite to austenite transformation and the amount of retained austenite are related to hardness and a detailed quantitative description of the precipitate nanostructures. Such description includes compositional studies using energy-dispersive spectroscopy, which shows that nanoprecipitate formation takes place under paraequilibrium. Special attention is devoted to a novel two-step bainite tempering process which shows maximum hardness; we prove that this is the most effective process for incorporating solute into the precipitates, which are finer than those resulting from one-step banitic transformation processes.

  7. Connections: Superplasticity, Damascus Steels, Laminated Steels, and Carbon Dating

    Science.gov (United States)

    Wadsworth, Jeffrey

    2016-12-01

    In this paper, a description is given of the connections that evolved from the initial development of a family of superplastic plain carbon steels that came to be known as Ultra-High Carbon Steels (UHCS). It was observed that their very high carbon contents were similar, if not identical, to those of Damascus steels. There followed a series of attempts to rediscover how the famous patterns found on Damascus steels blades were formed. At the same time, in order to improve the toughness at room temperature of the newly-developed UHCS, laminated composites were made of alternating layers of UHCS and mild steel (and subsequently other steels and other metals). This led to a study of ancient laminated composites, the motives for their manufacture, and the plausibility of some of the claims relating to the number of layers in the final blades. One apparently ancient laminated composite, recovered in 1837 from the great pyramid of Giza which was constructed in about 2750 B.C., stimulated a carbon dating study of ancient steels. The modern interest in "Bladesmithing" has connections back to many of these ancient weapons.

  8. Electricity in France in 2008

    International Nuclear Information System (INIS)

    2009-01-01

    The author presents and comments official statistics of the French production and consumption of electricity in 2008, as well as their evolution over the past years. Presented under the form of graphs and table showing their evolution, these data indicate the levels of exports and imports, the share of the different sources (nuclear, conventional thermal with various fuels, hydraulic, wind and photovoltaic) and of the different consumer sectors (transport, agriculture, industry, buildings, iron and steel industry) and the market shares of the different voltage levels (low, middle or high)

  9. Electric drives

    Energy Technology Data Exchange (ETDEWEB)

    1986-10-01

    Several electric vehicles have been tested in long-term tests, i.e. an electric passenger car (maximum speed 115 km/h) and several busses for use in pedestrians' zones, spas, airports, natural reserves, and urban transportation (DUO busses). The ICE high-speed train is discussed in some detail, i.e. its aeroacoustic and aerodynamic design, running gear, computer-controlled drives and brakes, diagnostic systems, and electrical equipment. The Berlin Maglev system is mentioned as well as current inverters in rail vehicles. (HWJ).

  10. Occupational Profiles in the European Steel Industry.

    Science.gov (United States)

    Franz, Hans-Werner; And Others

    The steel industry in Europe has faced great changes, with resulting layoffs and restructuring. Now that the most basic changes seem to be over, it has become evident that the remaining steel industry requires more highly trained workers than was the case previously. Although steel maintenance employees were always highly skilled, steel production…

  11. Methods of making bainitic steel materials

    Science.gov (United States)

    Bakas, Michael Paul; Chu, Henry Shiu-Hung; Zagula, Thomas Andrew; Langhorst, Benjamin Robert

    2018-01-16

    Methods of making bainitic steels may involve austenitizing a quantity of steel by exposing the quantity of steel to a first temperature. A composition of the quantity of steel may be configured to impede formation of non-bainite ferrite, pearlite, and Widmanstatten ferrite. The quantity of steel may be heat-treated to form bainite by exposing the quantity of steel to a second, lower temperature. The second, lower temperature may be stabilized by exposing the quantity of steel to the second, lower temperature in the presence of a thermal ballast.

  12. Stahlschüssel key to steel

    CERN Document Server

    Wegst, W S

    2016-01-01

    The Key to Steel (Stahlschlüssel/Stahlschluessel) cross reference book will help you to decode / decipher steel designations and find equivalent materials worldwide. The 2016 edition includes more than 70,000 standard designations and trade names from approximately 300 steelmakers and suppliers. Presentation is trilingual: English, French, and German. Materials covered include structural steels, tool steels, valve steels, high temperature steels and alloys, stainless and heat-resisting steels, and more. Standards and designations from 25 countries are cross-referenced.

  13. Advanced steel reheat furnace

    Energy Technology Data Exchange (ETDEWEB)

    Moyeda, D.; Sheldon, M.; Koppang, R. [Energy and Environmental Research Corp., Irvine, CA (United States); Lanyi, M.; Li, X.; Eleazer, B. [Air Products and Chemicals, Inc., Allentown, PA (United States)

    1997-10-01

    Energy and Environmental Research Corp. (EER) under a contract from the Department of Energy is pursuing the development and demonstration of an Advanced Steel Reheating Furnace. This paper reports the results of Phase 1, Research, which has evaluated an advanced furnace concept incorporating two proven and commercialized technologies previously applied to other high temperature combustion applications: EER`s gas reburn technology (GR) for post combustion NOx control; and Air Product`s oxy-fuel enrichment air (OEA) for improved flame heat transfer in the heating zones of the furnace. The combined technologies feature greater production throughput with associated furnace efficiency improvements; lowered NOx emissions; and better control over the furnace atmosphere, whether oxidizing or reducing, leading to better control over surface finish.

  14. Stainless steel decontamination manipulators

    International Nuclear Information System (INIS)

    Sullivan, R.J.

    1986-01-01

    Three, large-volume coverage manipulator systems were designed and built for the Defense Water Processing Facility at the Savannah River Laboratory. These stainless steel systems will be used for high-pressure spray decontamination of waste containers and large process equipment modules. Each system has a manipulator arm, folding boom, and vertical drive and guide structure. Handling capacity is 45 kg, horizontal reach is 4.6 m with a 180-deg swing motion, and the vertical travel is 6 m. The system is remotely removable and replaceable in modules using an overhead crane and an impact wrench. The manipulator arm has seven motions: Shoulder rotation and pivot, elbow pivot, wrist pivot and rotation, and grip open-close. All motions are variable speed and are slip-clutch protected to prevent overloading from external forces (collisions)

  15. Steel containment buckling

    International Nuclear Information System (INIS)

    Butler, T.A.; Baker, W.E.

    1987-01-01

    Two aspects of buckling of a free-standing nuclear containment building were investigated in a combined experimental and analytical program. In the first part of the study, the response of a scale model of a containment building to dynamic base excitation is investigated. A simple harmonic signal was used for preliminary studies followed by experiments with scaled earthquake signals as the excitation source. The experiments and accompanying analyses indicate that the scale model response to earthquake-type excitations is very complex and that current analytical methods may require that a dynamic capacity reduction factor be incorporated. The second part of the study quantified the effects of framing at large penetrations on the static buckling capacity of scale model containments. Results show little effect from the framing for the scale models constructed from the polycarbonate, Lexan. However, additional studies with a model constructed of the prototypic steel material are recommended. (orig.)

  16. Cold-formed steel design

    CERN Document Server

    Yu, Wei-Wen

    2010-01-01

    The definitive text in the field, thoroughly updated and expanded Hailed by professionals around the world as the definitive text on the subject, Cold-Formed Steel Design is an indispensable resource for all who design for and work with cold-formed steel. No other book provides such exhaustive coverage of both the theory and practice of cold-formed steel construction. Updated and expanded to reflect all the important developments that have occurred in the field over the past decade, this Fourth Edition of the classic text provides you with more of the detailed, up-to-the-minute techni

  17. Micropurity in stainless steel making

    International Nuclear Information System (INIS)

    Motloch, Z.

    1981-01-01

    New technologies were developed by the Vitkovice research institutes in response to high requirements for the quality of high-alloy steels for nuclear power, viz., duplex technology with double vacuum degassing at the DH unit and oxidation vacuum degassing using the VAKUVIT equipment. The steel produced shows low contents of impurities and high micropurity. A study was conducted into changes in carbon content and the formation of titanium nitrides and carbonitrides in austenitic steels during their production, and optimum technological parameters were found for eliminating their formation in forgings. (author)

  18. Steel fiber replacement of mild steel in prestressed concrete beams

    Science.gov (United States)

    2010-10-01

    In traditional prestressed concrete beams, longitudinal prestressed tendons serve to resist bending moment and : transverse mild steel bars (or stirrups) are used to carry shear forces. However, traditional prestressed concrete I-beams : exhibit earl...

  19. Steel fiber replacement of mild steel in prestressed concrete beams.

    Science.gov (United States)

    2011-01-01

    In traditional prestressed concrete beams, longitudinal prestressed tendons serve to resist bending moment and transverse mild : steel bars (or stirrups) are used to carry shear forces. However, traditional prestressed concrete I-beams exhibit early-...

  20. [The Steel factor].

    Science.gov (United States)

    Cáceres-Cortés, J R

    1997-01-01

    Mice bearing mutations at either of two loci, dominant White spotting(W) or Steel(Sl), exhibit development defects in hematopoietic, melanocytic and germ cells. Genetics studies have shown that the SI locus encodes the Steel factor (SF), which is the ligand for the tyrosine kinase receptor c-kit, the product of the W locus. SF is synthesized in membrane-bound form and can be processed to produce a soluble form. Cell-cell interaction is important in the production of normal blood cells in vivo and in vitro and in the cellular expansion of leukemic cells. We discuss here how SF decreases the requirements in cell interaction for blast colony formation in acute myeloblastic leukemia (AML) and the presence of membrane-bound SF possibly contributes to the density-dependent growth of the AML blasts. We explain that SF is mainly a survival factor for hematopoietic cells, of little proliferative effect, which maintains CD34+ hematopoietic cells in an undifferentiated state. These properties would potentially allow the maintenance of hematopoietic cells in culture for the purpose of marrow purging or gene therapy. The activation of the c-kit signal transduction pathway may play a significant role in the development of many types of non-hematological malignancies by disrupting normal cell-cell interactions and allowing the growth of cancer cell populations. In summary, the properties of the SF indicate it has a role for survival signals during the process of normal differentiation, AML proliferation and in the maintenance of many c-kit+ tumors.

  1. 2169 steel waveform experiments.

    Energy Technology Data Exchange (ETDEWEB)

    Furnish, Michael David; Alexander, C. Scott; Reinhart, William Dodd; Brown, Justin L.

    2012-11-01

    In support of LLNL efforts to develop multiscale models of a variety of materials, we have performed a set of eight gas gun impact experiments on 2169 steel (21% Cr, 6% Ni, 9% Mn, balance predominantly Fe). These experiments provided carefully controlled shock, reshock and release velocimetry data, with initial shock stresses ranging from 10 to 50 GPa (particle velocities from 0.25 to 1.05 km/s). Both windowed and free-surface measurements were included in this experiment set to increase the utility of the data set, as were samples ranging in thickness from 1 to 5 mm. Target physical phenomena included the elastic/plastic transition (Hugoniot elastic limit), the Hugoniot, any phase transition phenomena, and the release path (windowed and free-surface). The Hugoniot was found to be nearly linear, with no indications of the Fe phase transition. Releases were non-hysteretic, and relatively consistent between 3- and 5-mmthick samples (the 3 mm samples giving slightly lower wavespeeds on release). Reshock tests with explosively welded impactors produced clean results; those with glue bonds showed transient releases prior to the arrival of the reshock, reducing their usefulness for deriving strength information. The free-surface samples, which were steps on a single piece of steel, showed lower wavespeeds for thin (1 mm) samples than for thicker (2 or 4 mm) samples. A configuration used for the last three shots allows release information to be determined from these free surface samples. The sample strength appears to increase with stress from ~1 GPa to ~ 3 GPa over this range, consistent with other recent work but about 40% above the Steinberg model.

  2. Electricity derivatives

    CERN Document Server

    Aïd, René

    2015-01-01

    Offering a concise but complete survey of the common features of the microstructure of electricity markets, this book describes the state of the art in the different proposed electricity price models for pricing derivatives and in the numerical methods used to price and hedge the most prominent derivatives in electricity markets, namely power plants and swings. The mathematical content of the book has intentionally been made light in order to concentrate on the main subject matter, avoiding fastidious computations. Wherever possible, the models are illustrated by diagrams. The book should allow prospective researchers in the field of electricity derivatives to focus on the actual difficulties associated with the subject. It should also offer a brief but exhaustive overview of the latest techniques used by financial engineers in energy utilities and energy trading desks.

  3. Electric empire

    International Nuclear Information System (INIS)

    McKay, Paul

    1983-01-01

    The author discusses the economic and political aspects of Ontario Hydro, a provincial crown corporation. He also deals with nuclear safety of the CANDU reactors and the ecological effects of electric power supply. Alternate sources of energy are also mentioned

  4. Electrical Conductivity.

    Science.gov (United States)

    Hershey, David R.; Sand, Susan

    1993-01-01

    Explains how electrical conductivity (EC) can be used to measure ion concentration in solutions. Describes instrumentation for the measurement, temperature dependence and EC, and the EC of common substances. (PR)

  5. Electric theory

    International Nuclear Information System (INIS)

    Gong, Ha Seong

    2006-02-01

    This book explains electric theory which is divided into four chapters. The first chapter includes electricity and material, electric field, capacitance, magnetic field and electromagnetic force, inductance. The second chapter mentions electronic circuit analysis, electric resistance,heating and power, chemical activity on current and battery with electrolysis. The third chapter deals with an alternating current circuit about the basics of an AC circuit, operating of resistance, inductance and capacitance, series circuit and parallel circuit of PLC, an alternating current circuit, Three-phase Alternating current, two terminal pair network and voltage and current of non-linearity circuit. The last explains transient phenomena of RC series circuit, RL series circuit, transient phenomena of an alternating current circuit and transient phenomena of RLC series circuit.

  6. Electrical injury

    Science.gov (United States)

    ... RS, Gausche-Hill M, eds. Rosen's Emergency Medicine: Concepts and Clinical Practice. 9th ed. Philadelphia, PA: Elsevier; 2018:chap 134. Price LA, Loiacono LA. Electrical and lightning injury. In: Cameron JL, Cameron AM, eds. Current Surgical ...

  7. Utilization of steel melting electric arc furnace slag for development ...

    Indian Academy of Sciences (India)

    Author Affiliations. Ritwik Sarkar1 Nar Singh2 Swapan Kumar Das2. Department of Ceramic Engineering, National Institute of Technology, Rourkela 769 008, India; Refractories Division, Central Glass & Ceramic Research Institute, Kolkata 700 032, India ...

  8. Electric current induced prevention of biofilms on stainless steel

    NARCIS (Netherlands)

    Borden, Arnout Johannes van der

    2005-01-01

    As antibiotic therapy usually has little impact on biomaterials-associated infections, since the biofilm mode of growth offers protection, it is the aim of this thesis to investigate the prevention of infection on percutaneous pins and screws as used in the external fixator, with the aid of an

  9. Utilization of steel melting electric arc furnace slag for development ...

    Indian Academy of Sciences (India)

    Administrator

    sole solution in the medium and long term due to diffe- rent technical, social and .... indicates that batches R and T have a very short vitrifica- tion range; this may be .... environmental protection of ocean, Shiraishi Memorial. Lecture of the Iron ...

  10. Corrosion of X65 Pipeline Steel Under Deposit and Effect of Corrosion Inhibitor

    Directory of Open Access Journals (Sweden)

    XU Yun-ze

    2016-10-01

    Full Text Available Effect of the deposit on the electrochemical parameters of X65 pipeline steel in oxygen contained sodium chloride solution was studied by EIS and PDS methods. The galvanic corrosion behavior under deposit and effect of different concentration of corrosion inhibitor PBTCA were studied by electrical resistance (ER method combined with ZRA. The results show that the corrosion potential of X65 steel shifts negatively as SiO2 covering its surface and the corrosion rate becomes lower. When the galvanic couple specimen with deposit is electrically connected with the specimen without deposit, anodic polarization occurs on X65 steel under deposit and the galvanic current density decreases from 120μA/cm2 to 50μA/cm2 and keeps stable. As 5×10-5, 8×10-5 and 3×10-4 PBTCA were introduced into the solution, the galvanic current density reaches the highest 1300μA/cm2 and then decreases to 610μA/cm2 keeping stable around 610μA/cm2, corrosion rate of X65 steel under deposit reaches 6.11mm/a. PBTCA accelerates the corrosion of X65 steel under deposit in oxygen contained solution. Through the investigation on the surface of the specimens, serious local corrosion occurs on the X65 steel surface under deposit.

  11. The electric motor handbook

    Energy Technology Data Exchange (ETDEWEB)

    Hurst, R.W.; Feltham, P. (eds.)

    2004-05-01

    This handbook outlines the important role that electric motors play in modern society. It covers the field of motor applications from various motor types to their use and repair. It also presents practical applications of electric motors and methods on motor efficiency. More than half of all electricity generated, and 75 per cent of all industrial electricity consumption is consumed by electric motors. Electrical personnel must be aware of all factors involved in electric motors in order to choose and apply the appropriate size of electric motor. These factors include efficiency, sizing and proper application. The efficient use and maximum life expectancy of electric motors depends on proper motor protection, control and maintenance. This handbook includes articles from leading experts on electric motors in modern electrical systems. The content includes: design considerations; proper electric motor sizing techniques; optimal electric motor application; electric motor protection technology; electric motor control principles; electric motor maintenance and troubleshooting; induction electric motors; electric motor bearing currents; electric motor bearing lubrication; electromagnetism; electric motor enclosures; electric motor testing; electric motor repair; DC electric motor; electric motor starters; electric motor brushes; industrial electric motors; electric motor diagrams; AC electric motors; electric motor wiring; electric motor service; electric motor rewinding; electric motor winding; diagram of electric motor wiring; electric motor kit; and, troubleshooting electric motors. A directory of motor manufacturers and suppliers was also included. refs., tabs., figs.

  12. The Development of Lightweight Commercial Vehicle Wheels Using Microalloying Steel

    Science.gov (United States)

    Lu, Hongzhou; Zhang, Lilong; Wang, Jiegong; Xuan, Zhaozhi; Liu, Xiandong; Guo, Aimin; Wang, Wenjun; Lu, Guimin

    Lightweight wheels can reduce weight about 100kg for commercial vehicles, and it can save energy and reduce emission, what's more, it can enhance the profits for logistics companies. The development of lightweight commercial vehicle wheels is achieved by the development of new steel for rim, the process optimization of flash butt welding, and structure optimization by finite element methods. Niobium micro-alloying technology can improve hole expansion rate, weldability and fatigue performance of wheel steel, and based on Niobium micro-alloying technology, a special wheel steel has been studied whose microstructure are Ferrite and Bainite, with high formability and high fatigue performance, and stable mechanical properties. The content of Nb in this new steel is 0.025% and the hole expansion rate is ≥ 100%. At the same time, welding parameters including electric upsetting time, upset allowance, upsetting pressure and flash allowance are optimized, and by CAE analysis, an optimized structure has been attained. As a results, the weight of 22.5in×8.25in wheel is up to 31.5kg, which is most lightweight comparing the same size wheels. And its functions including bending fatigue performance and radial fatigue performance meet the application requirements of truck makers and logistics companies.

  13. Novel sintered ceramic materials incorporated with EAF carbon steel slag

    Science.gov (United States)

    Karayannis, V.; Ntampegliotis, K.; Lamprakopoulos, S.; Papapolymerou, G.; Spiliotis, X.

    2017-01-01

    In the present research, novel sintered clay-based ceramic materials containing electric arc furnace carbon steel slag (EAFC) as a useful admixture were developed and characterized. The environmentally safe management of steel industry waste by-products and their valorization as secondary resources into value-added materials towards circular economy have attracted much attention in the last years. EAF Carbon steel slag in particular, is generated during the manufacture of carbon steel. It is a solid residue mainly composed of rich-in- Fe, Ca and Si compounds. The experimental results show that the beneficial incorporation of lower percentages of EAFC up to 6%wt. into ceramics sintered at 950 °C is attained without significant variations in sintering behavior and physico-mechanical properties. Further heating up to 1100 °C strongly enhances the densification of the ceramic microstructures, thus reducing the porosity and strengthening their mechanical performance. On the other side, in terms of thermal insulation behavior as well as energy consumption savings and production cost alleviation, the optimum sintering temperature appears to be 950 °C.

  14. Application of low energy electron beam to precoated steel plates

    International Nuclear Information System (INIS)

    Koshiishi, Kenji

    1989-01-01

    Recently in the fields of home electric appliances, machinery and equipment and interior building materials, the needs for the precoated steel plates having the design and function of high class increase rapidly. In order to cope with such needs, the authors have advanced the examination on the application of electron beam hardening technology to precoated steel plates, and developed the precoated steel plates of high grade and high design 'Super Tecstar EB Series' by utilizing low energy electron beam. The features of this process are (1) hardening can be done at room temperature in a short time-thermally weak films can be adhered, (2) high energy irradiation-the hardening of thick enamel coating and the adhesion of colored films are feasible, (3) the use of monomers of low molecular weight-by high crosslinking, the performance of high sharpness, high hardness, anti-contamination property and so on can be given. The application to precoated steel plate production process is the coating and curing of electron beam hardening type paints, the coating of films with electron beam hardening type adhesives, and the reforming of surface polymer layers by impregnating monomers and causing graft polymerization with electron beam irradiation. The outline of the Super Tecstar EB Series is described. (K.I.)

  15. Thermoelectric System Absorbing Waste Heat from a Steel Ladle

    Science.gov (United States)

    Lu, Baiyi; Meng, Xiangning; Zhu, Miaoyong; Suzuki, Ryosuke O.

    2018-06-01

    China's iron and steel industry has made great progress in energy savings and emission reductions with the application of many waste heat recovery technologies. However, most of the medium and low temperature waste heat and radiant waste heat has not been effectively utilized. This paper proposes a thermoelectric system that generates electricity by absorbing the radiant heat from the surface of steel ladles in a steel plant. The thermoelectric behavior of modules in this system is analyzed by a numerical simulation method. The effects of external resistance and module structure on thermoelectric performance are also discussed in the temperature range of the wall surface of a steel ladle. The results show that the wall temperature has a significant influence on the thermoelectric behavior of the module, so its uniformity and stability should be considered in practical application. The ratio of the optimum external resistance to the internal resistance of the thermoelectric module is in the range of 1.6-2.0, which indicates the importance of external load optimization for a given thermoelectric system. In addition, the output power and the conversion efficiency of the module can be significantly improved by increasing the length of the thermoelectric legs and adopting a double-layer structure. Finally, through the optimization of external resistance and structure, the power output can reach 83-304 W/m2. This system is shown to be a promising approach for energy recovery.

  16. Austenitic stainless steel weld inspection

    International Nuclear Information System (INIS)

    Mech, S.J.; Emmons, J.S.; Michaels, T.E.

    1978-01-01

    Analytical techniques applied to ultrasonic waveforms obtained from inspection of austenitic stainless steel welds are described. Experimental results obtained from a variety of geometric and defect reflectors are presented. Specifically, frequency analyses parameters, such as simple moments of the power spectrum, cross-correlation techniques, and adaptive learning network analysis, all represent improvements over conventional time domain analysis of ultrasonic waveforms. Results for each of these methods are presented, and the overall inspection difficulties of austenitic stainless steel welds are discussed

  17. High-strength maraging steels

    International Nuclear Information System (INIS)

    Grachev, S.V.; Shejn, A.S.

    1989-01-01

    Analysis of data on technological and operation properties of maraging steels on Fe-Cr-Ni, Fe-Ni, Fe-Cr-Co-Mo bases is given. Their advantages and drawbacks are pointed out. The scheme of strengthening heat treatment is considered. The fields of the most effective application of maraging steels for instance, for products operating under conditions of low-cycle and shock cyclic loading are mentioned

  18. Steel refining possibilities in LF

    Science.gov (United States)

    Dumitru, M. G.; Ioana, A.; Constantin, N.; Ciobanu, F.; Pollifroni, M.

    2018-01-01

    This article presents the main possibilities for steel refining in Ladle Furnace (LF). These, are presented: steelmaking stages, steel refining through argon bottom stirring, online control of the bottom stirring, bottom stirring diagram during LF treatment of a heat, porous plug influence over the argon stirring, bottom stirring porous plug, analysis of porous plugs disposal on ladle bottom surface, bottom stirring simulation with ANSYS, bottom stirring simulation with Autodesk CFD.

  19. MICROALLOYED STEELS FOR THE AUTOMOTIVE INDUSTRY

    Directory of Open Access Journals (Sweden)

    Debanshu Bhattacharya

    2014-12-01

    Full Text Available Two major drivers for the use of newer steels in the automotive industry are fuel efficiency and increased safety performance. Fuel efficiency is mainly a function of weight of steel parts, which in turn, is controlled by gauge and design. Safety is determined by the energy absorbing capacity of the steel used to make the part. All of these factors are incentives for the U.S. automakers to use both Highly Formable and Advanced High Strength Steels (AHSS to replace the conventional steels used to manufacture automotive parts in the past. AHSS is a general term used to describe various families of steels. The most common AHSS is the dual-phase steel that consists of a ferrite-martensite microstructure. These steels are characterized by high strength, good ductility, low tensile to yield strength ratio and high bake hardenability. Another class of AHSS is the complex-phase or multi-phase steel which has a complex microstructure consisting of various phase constituents and a high yield to tensile strength ratio. Transformation Induced Plasticity (TRIP steels is another class of AHSS steels finding interest among the U.S. automakers. These steels consist of a ferrite-bainite microstructure with significant amount of retained austenite phase and show the highest combination of strength and elongation, so far, among the AHSS in use. High level of energy absorbing capacity combined with a sustained level of high n value up to the limit of uniform elongation as well as high bake hardenability make these steels particularly attractive for safety critical parts and parts needing complex forming. A relatively new class of AHSS is the Quenching and Partitioning (Q&P steels. These steels seem to offer higher ductility than the dual-phase steels of similar strengths or similar ductility as the TRIP steels at higher strengths. Finally, martensitic steels with very high strengths are also in use for certain parts. The most recent initiative in the area of AHSS

  20. Feasibility study of utilizing solar furnace technology in steel making industry

    Energy Technology Data Exchange (ETDEWEB)

    Abbaspoursani, K. [The Faculty of Mechanical Engineering, Takestan Islamic Azad University (Iran, Islamic Republic of)], Email: a.abbaspour@tiau.ac.ir; Tofigh, A.A.; Nahang Toudeshki, S.; Hadadian, A. [Department of Energy, Materials and Energy Research Center (Iran, Islamic Republic of)], Email: Ali.A.Tofigh@gmail.com, email: toudeshki@hotmail.com, email: Arash.Hadadian@gmail.com; Farahmandpour, B. [Iranian Fuel Conservation company (Iran, Islamic Republic of)], Email: farahmandpour@gmail.com

    2011-07-01

    In Iran, the casting industry consumes 33.6% of electricity production, and most of this electricity is used in the melting process. Currently, scrap preheating is done using electric arc furnaces and the aim of this study is to assess the feasibility of replacing electric arc furnaces with solar furnaces. The performance of solar furnaces in the Iran Alloy Steel Company under Yazd climate conditions was studied. It was found that the solar irradiation time and solar insulation are sufficient to operate a solar furnace with the capacity to preheat 250 thousand tons per year of scrap to 500 degrees celsius. Results showed that such a furnace would decrease energy consumption by 40 GWh per year and that it would take 5 years to return the investment. This study demonstrated that operating a solar furnace in the Iran Alloy Steel Company under Yazd climate conditions is feasible and would result in economic and environmental benefits.

  1. Greengrid Electric

    International Nuclear Information System (INIS)

    Argue, D.

    1998-01-01

    This presentation focused on what customers want from a competitive electricity market and what motivates customers to choose a renewable energy product and service. Greengrid Electric, a subsidiary of Enershare Technology Corp., intends to provide the green electricity that they believe customers have wanted for some time. Enershare and Greengrid have been active participants in the electricity restructuring process in Ontario, and have provided input to the Market Design Committee. Once licensed as a retailer, Greengrid intends to be the major provider of green electricity in Ontario. The company will supply a 100 per cent renewable energy product to their wholesale and retail customers. The company is confident that there is a significant niche market in Ontario for selling a green product that has a blend of wind, small hydro (run-of-river or existing dam), solar, and for energy produced from capturing methane gas from municipal landfill sites. Company officials are confident that customers will be willing to pay a premium price for energy if their purchases will lead to environmental improvement

  2. Evaluation of steel slag and crushed limestone mixtures as subbase material in flexible pavement

    Directory of Open Access Journals (Sweden)

    Ahmed Ebrahim Abu El-Maaty Behiry

    2013-03-01

    Full Text Available Steel slag is produced as a by-product during the oxidation of steel pellets in an electric arc furnace. This by-product that mainly consists of calcium carbonate is broken down to smaller sizes to be used as aggregates in pavement layers. They are particularly useful in areas where a good-quality aggregate is scarce. This research study was conducted to evaluate the effect of quantity of steel slag on the mechanical properties of blended mixes with crushed limestone aggregates, which used as subbase material in Egypt. Moreover, a theoretical analysis was employed to estimate the resistance for failure factors such as vertical deformations, vertical and radial stresses and vertical strains of subbase under overweight trucks loads. These loads cause severe deterioration to the pavement and thus reduce its life. The results indicated that the mechanical characteristics, and the resistance factors were improved by adding steel slag to the crushed limestone.

  3. TIG of Reduced Activation Ferrite/Martensitic Steel for the Korean ITER-TBM

    International Nuclear Information System (INIS)

    Ku, Duck Young; Ahn, Mu Young; Yu, In Keun; Cho, Seun Gyon; Oh, Seung Jin

    2010-01-01

    Test Blanket Modules (TBM) will be tested in ITER to verify the capability of tritium breeding and recovery and the extraction of thermal energy suitable for the production of electricity. A Helium Cooled Solid Breeder (HCSB) TBM has been developed in Korea to accomplish these goals. Reduced Activation Ferritic/Martensitic (RAFM) steel has been chosen as the primary candidate structural material for Korean TBM. Due to the complexity of the First wall (FW) and Side wall (SW), it is necessary to develop various joining technologies, such as Hot Isostatic Pressing (HIP), Electron Beam Welding (EBW) and Tungsten Inert Gas (TIG) welding, for the successful fabrication of TBM. In this study, the mechanical properties of TIG welded RAFM steel were investigated. Various mechanical tests of TIG-welded RAFM steel were performed to obtain the optimized TIG welding process for RAFM steel

  4. TIG of Reduced Activation Ferrite/Martensitic Steel for the Korean ITER-TBM

    Energy Technology Data Exchange (ETDEWEB)

    Ku, Duck Young; Ahn, Mu Young; Yu, In Keun; Cho, Seun Gyon [ITER Korea, National Fusion Research Institute, Daejeon (Korea, Republic of); Oh, Seung Jin [KHNP, Daejeon (Korea, Republic of)

    2010-10-15

    Test Blanket Modules (TBM) will be tested in ITER to verify the capability of tritium breeding and recovery and the extraction of thermal energy suitable for the production of electricity. A Helium Cooled Solid Breeder (HCSB) TBM has been developed in Korea to accomplish these goals. Reduced Activation Ferritic/Martensitic (RAFM) steel has been chosen as the primary candidate structural material for Korean TBM. Due to the complexity of the First wall (FW) and Side wall (SW), it is necessary to develop various joining technologies, such as Hot Isostatic Pressing (HIP), Electron Beam Welding (EBW) and Tungsten Inert Gas (TIG) welding, for the successful fabrication of TBM. In this study, the mechanical properties of TIG welded RAFM steel were investigated. Various mechanical tests of TIG-welded RAFM steel were performed to obtain the optimized TIG welding process for RAFM steel

  5. Properties of hot rolled steels for enamelling

    International Nuclear Information System (INIS)

    Gavrilovski, Dragica; Gavrilovski, Milorad

    2003-01-01

    The results of an investigation of the structure and properties of experimental produced hot rolled steels suitable for enamelling are presented in the paper. Hot rolled steels for enamelling represent a special group of the steels for conventional enamelling. Their quality has to be adapted to the method and conditions of enamelling. Therefore, these steels should meet some specific requirements. In addition to usual investigation of the chemical composition and mechanical properties, microstructure and quality of the steel surface also were investigated. The basic aim was to examine steels capability for enamelling, i. e. steels resistance to the fish scales phenomena, by trial enamelling, as well as quality of the steel - enamel contact surface, to evaluate the binding. Also, the changes of the mechanical properties, especially the yield point, during thermal treatment, as a very specific requirement, were investigated, by simplified method. Good results were obtained confirming the steels capability for enamelling. (Original)

  6. electric vehicle

    Directory of Open Access Journals (Sweden)

    W. R. Lee

    1999-01-01

    Full Text Available A major problem facing battery-powered electric vehicles is in their batteries: weight and charge capacity. Thus, a battery-powered electric vehicle only has a short driving range. To travel for a longer distance, the batteries are required to be recharged frequently. In this paper, we construct a model for a battery-powered electric vehicle, in which driving strategy is to be obtained such that the total travelling time between two locations is minimized. The problem is formulated as an optimization problem with switching times and speed as decision variables. This is an unconventional optimization problem. However, by using the control parametrization enhancing technique (CPET, it is shown that this unconventional optimization is equivalent to a conventional optimal parameter selection problem. Numerical examples are solved using the proposed method.

  7. Use of Direct Current Resistivity Measurements to Assess AISI 304 Austenitic Stainless Steel Sensitization

    OpenAIRE

    Mesquita, Ramaiany Carneiro; Mecury, José Manoel Rivas; Tanaka, Auro Atsumi; Sousa, Regina Célia de

    2015-01-01

    This paper describes the feasibility of using direct current electrical resistivity measurements to evaluate AISI 304 austenitic stainless steel sensitization. ASTM A262 – Practice A and double loop electrochemical potentiodynamic reactivation (DL-EPR) tests were performed to assess the degree of sensitization (DoS) qualitatively and quantitatively, and electrical resistivity (ER) was measured by the four-point direct-current potential drop method. The results indicate that the DoS incr...

  8. A Sustainable Approach for Optimal Steel Sheet Pile Structure Assessment, Maintenance, and Rehabilitation

    Science.gov (United States)

    2011-09-30

    plants, electrical transmission network, pipelines) • public buildings (e.g., schools, hospitals, post offices, police stations, fire houses, court...developed under REMR focused on concrete and steel materials, along with geotechnical, hydraulic, electrical and mechanical, environmental, and coastal...between the wet or dry kilning processes in ce- ment production cannot be discerned from the overall impacts associ- ated with concrete production. The

  9. Galvanic Liquid Applied Coating System for Protection of Embedded Steel Surfaces from Corrosion

    Science.gov (United States)

    Curran, Joseph; MacDowell, Louis; Voska, N. (Technical Monitor)

    2002-01-01

    The corrosion of reinforcing steel in concrete is an insidious problem for the Kennedy Space Center, government agencies, and the general public. Existing corrosion protection systems on the market are costly, complex, and time-consuming to install, require continuous maintenance and monitoring, and require specialized skills for installation. NASA's galvanic liquid-applied coating offers companies the ability to conveniently protect embedded steel rebar surfaces from corrosion. Liquid-applied inorganic galvanic coating contains one ore more of the following metallic particles: magnesium, zinc, or indium and may contain moisture attracting compounds that facilitate the protection process. The coating is applied to the outer surface of reinforced concrete so that electrical current is established between metallic particles and surfaces of embedded steel rebar; and electric (ionic) current is responsible for providing the necessary cathodic protection for embedded rebar surfaces.

  10. Electricity pricing

    International Nuclear Information System (INIS)

    Wijayatunga, P.D.C.

    1994-01-01

    Electricity pricing in most countries, especially in the developing world, has been determined by traditional accounting criteria where it raises revenue requirements to cover the operating costs and a return on past and future capital investments in possible power systems. The use of economic principles to improve the total economic efficiency in the electricity industry is discussed. Basic marginal cost theory, long run marginal costing (LRMC) cost categories and rating periods, marginal capacity costs, marginal energy costs, consumer costs, short run marginal costing (SRMC), marginal cost of fuel, marginal cost of network losses, market clearing price, value of unserved energy and network quality of supply cost are discussed

  11. Multi-physics corrosion modeling for sustainability assessment of steel reinforced high performance fiber reinforced cementitious composites

    DEFF Research Database (Denmark)

    Lepech, M.; Michel, Alexander; Geiker, Mette

    2016-01-01

    and widespread depassivation, are the mechanism behind experimental results of HPFRCC steel corrosion studies found in the literature. Such results provide an indication of the fundamental mechanisms by which steel reinforced HPFRCC materials may be more durable than traditional reinforced concrete and other......Using a newly developed multi-physics transport, corrosion, and cracking model, which models these phenomena as a coupled physiochemical processes, the role of HPFRCC crack control and formation in regulating steel reinforcement corrosion is investigated. This model describes transport of water...... and chemical species, the electric potential distribution in the HPFRCC, the electrochemical propagation of steel corrosion, and the role of microcracks in the HPFRCC material. Numerical results show that the reduction in anode and cathode size on the reinforcing steel surface, due to multiple crack formation...

  12. High temperature oxidation behavior of ODS steels

    Science.gov (United States)

    Kaito, T.; Narita, T.; Ukai, S.; Matsuda, Y.

    2004-08-01

    Oxide dispersion strengthened (ODS) steels are being developing for application as advanced fast reactor cladding and fusion blanket materials, in order to allow increased operation temperature. Oxidation testing of ODS steel was conducted under a controlled dry air atmosphere to evaluate the high temperature oxidation behavior. This showed that 9Cr-ODS martensitic steels and 12Cr-ODS ferritic steels have superior high temperature oxidation resistance compared to 11 mass% Cr PNC-FMS and 17 mass% Cr ferritic stainless steel. This high temperature resistance is attributed to earlier formation of the protective α-Cr 2O 3 on the outer surface of ODS steels.

  13. Review on Cold-Formed Steel Connections

    Science.gov (United States)

    Tan, Cher Siang; Mohammad, Shahrin; Md Tahir, Mahmood; Shek, Poi Ngian

    2014-01-01

    The concept of cold-formed light steel framing construction has been widespread after understanding its structural characteristics with massive research works over the years. Connection serves as one of the important elements for light steel framing in order to achieve its structural stability. Compared to hot-rolled steel sections, cold-formed steel connections perform dissimilarity due to the thin-walled behaviour. This paper aims to review current researches on cold-formed steel connections, particularly for screw connections, storage rack connections, welded connections, and bolted connections. The performance of these connections in the design of cold-formed steel structures is discussed. PMID:24688448

  14. harmonic load modeling: a case study of 33 kv abuja steel mill feeder

    African Journals Online (AJOL)

    HOD

    An in-depth study of the harmonic orders inherent in a power system network is required ... This paper studied the harmonic orders of the 33 kV Abuja Steel Feeder .... models for various industrial and household electrical ..... Malaysia, 2013.

  15. Short-term benefits of Cathodic Protection of steel in concrete

    NARCIS (Netherlands)

    Pacheco, J.; Polder, R.B.; Fraaij, A.L.A.; Mol, J.M.C.

    2012-01-01

    Cathodic Protection (CP) of steel in concrete has been used over the past decades in order to increase the remaining service life of concrete infrastructure. CP involves the application of an electrical current to the corroding reinforcing bars, thus stopping and preventing further corrosion. The

  16. Thermal analysis of high temperature phase transformations of steel

    Directory of Open Access Journals (Sweden)

    K. Gryc

    2013-10-01

    Full Text Available The series of thermal analysis measurements of high temperature phase transformations of real grain oriented electrical steel grade under conditions of two analytical devices (Netzsch STA 449 F3 Jupiter; Setaram SETSYS 18TM were carried out. Two thermo analytical methods were used (DTA and Direct thermal analysis. The different weight of samples was used (200 mg, 23 g. The stability/reproducibility of results obtained by used methodologies was verified. The liquidus and solidus temperatures for close to equilibrium conditions and during cooling (20 °C/min; 80 °C/min were determined. It has been shown that the higher cooling rate lead to lower temperatures for start and end of solidification process of studied steel grade.

  17. Infrared electro-thermal NDE of stainless steel

    International Nuclear Information System (INIS)

    Green, D.R.; Hassberger, J.A.

    1975-01-01

    Electro-thermal examination, a branch of thermal testing, is a promising method being developed for nondestructive examination of stainless steel welds. This paper describes the first phase of development; i.e., preliminary demonstration and laboratory evaluation of the method's sensitivity to notches in Type 304 stainless steel plate specimens. It also includes a description of the basic principles, together with a description of the hardware and experimental results showing that electrical discharge machined notches down to 0.16 cm long x 0.08 cm deep were detected. A qualitative technique for interpreting the test results to determine whether defects are at the surface or deeper within the material is demonstrated

  18. Electrical Rectification

    Indian Academy of Sciences (India)

    user

    bio-mimetic systems. O w ing to the saturation of the e± ciency of sil- icon devices in electronics industry, m olecular electronics has gained trem endous im petus in re- cent tim es. T heoretical predictions and experi- m ental realizations of such system s have given birth to a ... their electrical conductance property and pos-.

  19. Atmospheric Electricity

    Science.gov (United States)

    Aplin, Karen; Fischer, Georg

    2018-02-01

    Electricity occurs in atmospheres across the Solar System planets and beyond, spanning spectacular lightning displays in clouds of water or dust, to more subtle effects of charge and electric fields. On Earth, lightning is likely to have existed for a long time, based on evidence from fossilized lightning strikes in ancient rocks, but observations of planetary lightning are necessarily much more recent. The generation and observations of lightning and other atmospheric electrical processes, both from within-atmosphere measurements, and spacecraft remote sensing, can be readily studied using a comparative planetology approach, with Earth as a model. All atmospheres contain charged molecules, electrons, and/or molecular clusters created by ionization from cosmic rays and other processes, which may affect an atmosphere's energy balance both through aerosol and cloud formation, and direct absorption of radiation. Several planets are anticipated to host a "global electric circuit" by analogy with the circuit occurring on Earth, where thunderstorms drive current of ions or electrons through weakly conductive parts of the atmosphere. This current flow may further modulate an atmosphere's radiative properties through cloud and aerosol effects. Lightning could potentially have implications for life through its effects on atmospheric chemistry and particle transport. It has been observed on many of the Solar System planets (Earth, Jupiter, Saturn, Uranus, and Neptune) and it may also be present on Venus and Mars. On Earth, Jupiter, and Saturn, lightning is thought to be generated in deep water and ice clouds, but discharges can be generated in dust, as for terrestrial volcanic lightning, and on Mars. Other, less well-understood mechanisms causing discharges in non-water clouds also seem likely. The discovery of thousands of exoplanets has recently led to a range of further exotic possibilities for atmospheric electricity, though lightning detection beyond our Solar System

  20. Electric fields and electrical insulation

    DEFF Research Database (Denmark)

    McAllister, Iain Wilson

    2002-01-01

    The adoption of a field-theoretical approach to problems arising in the framework of electrical insulation is discussed with reference to six main topics, which have been addressed over the last 30 years. These include uniform field electrodes, Green's differential equation, electrode surface...... roughness, induced charge, electrostatic probes, and partial discharge transients, together with several follow-on aspects. Each topic is introduced and thereafter the progress achieved through the use of a field-theoretical approach is reviewed. Because the topics cover a wide spectrum of conditions......, it is amply demonstrated that such an approach can lead to significant progress in many areas of electrical insulation....

  1. Notch aspects of RSP steel microstructure

    Directory of Open Access Journals (Sweden)

    Michal Černý

    2012-01-01

    Full Text Available For a rather long time, basic research projects have been focused on examinations of mechanical properties for Rapid Solidification Powder (RSP steels. These state-of-art steels are commonly known as “powdered steels“. In fact, they combine distinctive attributes of conventional steel alloys with unusual resistance of construction material manufactured by so called “pseudo-powdered” metallurgy.Choice of suitable materials for experimental verification was carried out based on characteristic application of so called “modern steel”. First, groups of stainless and tool steel types (steel grades ČSN 17 and 19 were selected. These provided representative specimens for the actual comparison experiment. For stainless steel type, two steel types were chosen: hardenable X47Cr14 (ČSN 17 029 stainless steel and non-hardenable X2CrNiMo18-14-3 (ČSN 17 350 steel. They are suitable e.g. for surgical tools and replacements (respectively. For tooling materials, C80U (ČSN 19 152 carbon steel and American D2 highly-alloyed steel (ČSN “equivalent” being 19 572 steel were chosen for the project. Finally, the M390 Böhler steel was chosen as representative of powdered (atomized steels. The goal of this paper is to discuss structural aspects of modern stainless and tool steel types and to compare them against the steel made by the RSP method. Based on the paper's results, impact of powdered steel structural characteristics on the resistance to crack initiation shall be evaluated.

  2. Study to define NDE research for inspection of stainless steels

    International Nuclear Information System (INIS)

    Reinhart, E.R.

    1978-08-01

    After the boiling water reactor (BWR) stress corrosion cracking incidents on 4- and 10-inch stainless steel piping, the Electric Power Research Institute (EPRI) organized a round-robin ultrasonic examination of piping removed from service (TPS-75-609). Five inspection teams participated in this program, using both a standard procedure and the individual team procedure. The original intent was to section the piping after the program to evaluate the effectiveness of state-of-the-art ultrasonics in finding stress corrosion cracking. The sectioning was delayed, however, to allow research and development (R and D) groups time to perform basic measurements aimed at determining optimum search unit and instrument characteristics for the ultrasonic examination of stainless steel piping and to study the applicability of various advanced inspection methods. This additional effort was funded as part of an EPRI technical planning study (TPS-75-620), A Study to Define NDE Research for Inspection of Stainless Steels. Inspection methods evaluated in this study included (1) processing of manual scan data using a miniature programmable calculator (Aerojet Nuclear); (2) investigation into the performance characteristics of three experimental ultrasonic transducers (Battelle-Columbus Laboratories); (3) analysis of fundamental ultrasonic response data from intergranular stress corrosion cracks in stainless steels (Southwest Research Institute); and (4) a feasibility study of advanced signal processing and pattern recognition for analyzing flaws in stainless steel piping (Ultrasonics International). The results of the studies compiled in the report have indicated the direction for future research and development and have formed the basis for the recently initiated EPRI Research Project 892, Ultrasonic System Optimization

  3. Anodized Steel Electrodes for Supercapacitors.

    Science.gov (United States)

    Sagu, Jagdeep S; Wijayantha, K G Upul; Bohm, Mallika; Bohm, Siva; Kumar Rout, Tapan

    2016-03-09

    Steel was anodized in 10 M NaOH to enhance its surface texture and internal surface area for application as an electrode in supercapacitors. A mechanism was proposed for the anodization process. Field-emission gun scanning electron microscopy (FEGSEM) studies of anodized steel revealed that it contains a highly porous sponge like structure ideal for supercapacitor electrodes. X-ray photoelectron spectroscopy (XPS) measurements showed that the surface of the anodized steel was Fe2O3, whereas X-ray diffraction (XRD) measurements indicated that the bulk remained as metallic Fe. The supercapacitor performance of the anodized steel was tested in 1 M NaOH and a capacitance of 18 mF cm(-2) was obtained. Cyclic voltammetry measurements showed that there was a large psueudocapacitive contribution which was due to oxidation of Fe to Fe(OH)2 and then further oxidation to FeOOH, and the respective reduction of these species back to metallic Fe. These redox processes were found to be remarkably reversible as the electrode showed no loss in capacitance after 10000 cycles. The results demonstrate that anodization of steel is a suitable method to produce high-surface-area electrodes for supercapacitors with excellent cycling lifetime.

  4. Melting of corrosion–resisting steels using air in bath agitation at the end of oxygen blowing

    International Nuclear Information System (INIS)

    Gizatulin, R A; Valuev, D V; Valueva, A V; Yedesheva, Ch V

    2014-01-01

    A number of metallurgical plants employ ladle stirring with argon at the end of oxygen blowing during the melting process of corrosion–resisting steels [1, 2]. At the same time, the scarcity and relatively high cost of argon, its low pressure in a shop air pipeline restrain most plants from using argon for corrosion–resisting steel production. Compressed air was used instead of argon to intensify the process of decarbonizing when chromium–nickel stainless steels were made with a 40–ton electric arc furnace at the Kuznetsk Metallurgical Plant

  5. Ontario electricity rates and industrial competitiveness

    International Nuclear Information System (INIS)

    2006-01-01

    Industrial electricity prices in Ontario rose significantly after the opening of the competitive Ontario electricity market in 2002, thereby widening the gap between industrial electricity prices in Ontario and those in other Canadian provinces. Navigant Consulting Ltd. conducted this study at the request of the Association of Major Power Consumers in Ontario (AMPCO) to research and compare current and historical electricity prices in Ontario and other jurisdictions in North America. The study provided an independent analysis of how industrial electricity prices in Ontario compare to those in other jurisdiction in which AMPCO members operate. It also formed the basis for comparing the impacts of electricity policy on the economic competitiveness of major power consumers in Ontario. The relative electricity intensity in the United States, Ontario and other Canadian provinces was reviewed for specific industries, including forest products, steel manufacturing, petroleum refining, chemical manufacturing and cement manufacturing. Publicly available aggregate data from Statistics Canada and the United States Bureau of the Census was then used to compare average electricity prices for industrial customers in Ontario. The data confirmed that Ontario has experienced a decline in its competitive price advantage in industrial electricity. Delivered industrial electricity prices in Ontario have increased by more than 60 per cent since 2001. Industrial electricity prices in Ontario rose above those in Quebec, Manitoba, British Columbia and New Brunswick. In addition, industrial electricity prices in Ontario rose above those in competing states such as Ohio and Illinois, in part due to the increase in the value of the Canadian dollar. It was concluded that the price increase may lead to a greater decline in economic output in Ontario compared to competing jurisdictions. 2 tabs., 14 figs., 1 appendix

  6. Corrosion of steel drums containing cemented ion-exchange resins as intermediate level nuclear waste

    Science.gov (United States)

    Duffó, G. S.; Farina, S. B.; Schulz, F. M.

    2013-07-01

    Exhausted ion-exchange resins used in nuclear reactors are immobilized by cementation before being stored. They are contained in steel drums that may undergo internal corrosion depending on the presence of certain contaminants. The objective of this work is to evaluate the corrosion susceptibility of steel drums in contact with cemented ion-exchange resins with different aggressive species. The corrosion potential and the corrosion rate of the steel, and the electrical resistivity of the matrix were monitored for 900 days. Results show that the cementation of ion-exchange resins seems not to pose special risks regarding the corrosion of the steel drums. The corrosion rate of the steel in contact with cemented ion-exchange resins in the absence of contaminants or in the presence of 2.3 wt.% sulphate content remains low (less than 0.1 μm/year) during the whole period of the study (900 days). The presence of chloride ions increases the corrosion rate of the steel at the beginning of the exposure but, after 1 year, the corrosion rate drops abruptly reaching a value close to 0.1 μm/year. This is probably due to the lack of water to sustain the corrosion process. When applying the results obtained in the present work to estimate the corrosion depth of the steel drums containing the cemented radioactive waste after a period of 300 years, it is found that in the most unfavourable case (high chloride contamination), the corrosion penetration will be considerably lower than the thickness of the wall of the steel drums. Cementation of ion-exchange resins does not seem to pose special risks regarding the corrosion of the steel drums that contained them; even in the case the matrix is highly contaminated with chloride ions.

  7. Ductility of high chromium stainless steels

    International Nuclear Information System (INIS)

    Peretyat'ko, V.N.; Kazantsev, A.A.

    1997-01-01

    Aimed to optimize the hot working conditions for high chromium stainless steels the experiments were carried in the temperature range of 800-1300 deg C using hot torsion tests and cylindrical specimens of ferritic and ferritic-martensitic steels 08Kh13, 12Kh13, 20Kh13, 30Kh13 and 40Kh13. Testing results showed that steel plasticity varies in a wide range depending on carbon content. Steels of lesser carbon concentration (08Kh13 and 12Kh13) exhibit a sharp increase in plasticity with a temperature rise, especially in the interval of 1200-1250 deg C. Steels 20Kh13 and 30Kh13 display insignificant plasticity increasing, whereas plastic properties of steel 40Kh13 increase noticeably in the range of 1000-1300 deg C. It is shown that optimal hot working conditions for specific steel must be selected with account of steel phase composition at high temperatures

  8. Financial Management: Emergency Steel Loan Guarantee Program

    National Research Council Canada - National Science Library

    2001-01-01

    In a February 1, 2001 letter, you expressed concerns about repayments of federally guaranteed loans by borrowers under the Emergency Steel Loan Guarantee Program and the effect of the program on the U.S. steel industry...

  9. Products of steel slags an opportunity to save natural resources.

    Science.gov (United States)

    Motz, H; Geiseler, J

    2001-01-01

    In Germany, and in the most industrial countries, the use of blast furnace and steel slags as an aggregate for civil engineering, for metallurgical use and as fertiliser has a very long tradition. Since the introduction of the basic oxygen steel making furnace (BOF) process and the electric arc furnace (EAF) process the German steel industry started extensive research on the development of fields of application for BOF and EAF slags. These investigations have been mainly performed by Forschungsgemeinschaft Eisenhüttenschlacken e. V. (FEhS), the Research Association for blast furnace and steel slags. Today steel slags are well characterised and long-term experienced materials mainly used as aggregates for road construction (e.g. asphaltic or unbound layers), as armour-stones for hydraulic engineering constructions (e.g. stabilisation of shores), and as fertiliser for agriculture purposes. These multifarious fields of application could only be achieved because the steelworks influence the quality of slags by a careful selection of raw materials and a suitable process route. Furthermore, subsequent procedures like a treatment of the liquid slag, an appropriate heat treatment and a suitable processing have been developed to ensure that the quality of steel slags is always adequate for the end use. Depending on the respective field of application, the suitability of steel slags has to be proven by determining the technical properties, as well as the environmental compatibility. For this reason test methods have been developed to evaluate the technical properties especially the volume stability and the environmental behaviour. To evaluate the volume stability a suitable test (steam test) has been developed and the results from laboratory tests were compared with the behaviour of steel slags under practical conditions, e.g. in a road. To determine the environmental behaviour leaching tests have been developed. In the meanwhile most of these test methods are drafted or

  10. Electrical breakdown in vacuum

    International Nuclear Information System (INIS)

    Beukema, G.P.

    1980-01-01

    The main part of this thesis is dedicated to the field enhancement factor; in particular to the study of the origin, alteration and influence on the breakdown properties of different materials. This work required the examination of large surface areas on the same microscopic scale on which the relevant phenomena occur. (Pre)-breakdown measurements are described in which the anode condition does not play a role in the initiation of a breakdown, while the cathode can be considered as a broad-area electrode. The influence of adsorbed gases on pre-breakdown currents is investigated. It is shown that ions, released by field emission electrons from adsorbed layers on the anode change the emitting properties of a well-conditioned cathode if the current density at the anode is small. A new experimental arrangement is outlined to better distinguish between the different parameters which are important for the initiation of electrical breakdown. Comparative measurements between stainless steel and titanium electrodes are described to study the influence of either the cathode or the anode upon the initiation of a breakdown. (Auth.)

  11. Optimum design of steel structures

    CERN Document Server

    Farkas, József

    2013-01-01

    This book helps designers and manufacturers to select and develop the most suitable and competitive steel structures, which are safe, fit for production and economic. An optimum design system is used to find the best characteristics of structural models, which guarantee the fulfilment of design and fabrication requirements and minimize the cost function. Realistic numerical models are used as main components of industrial steel structures. Chapter 1 containts some experiences with the optimum design of steel structures Chapter 2 treats some newer mathematical optimization methods. Chapter 3 gives formulae for fabrication times and costs. Chapters 4 deals with beams and columns. Summarizes the Eurocode rules for design. Chapter 5 deals with the design of tubular trusses. Chapter 6 gives the design of frame structures and fire-resistant design rules for a frame. In Chapters 7 some minimum cost design problems of stiffened and cellular plates and shells are worked out for cases of different stiffenings and loads...

  12. Functionally Graded Mo sintered steels

    Directory of Open Access Journals (Sweden)

    Manuel Cisneros-Belmonte

    2016-12-01

    Full Text Available Functionally graded materials (FGM, the multi-materials, strive to satisfy the numerous requirements demanded of parts in a given combination of compositions and microstructures. The required material compatibility lead the manufacturing process and the achieving of an interface, not always diffuse. Powder metallurgy is one of the techniques used in manufacturing functionally graded materials, in particular the compaction matrix of the possible techniques for forming these materials. In this paper, a process of forming a functionally graded steel based on the use of a high molybdenum steel with cooper and other steel with copper, without molybdenum, is proposed with the aim of concentrating this element to the surface of the workpiece, increasing the mechanical strength. The study is completed with the evaluation of physical properties (density and porosity distribution, mechanical properties (hardness, tensile strength and elongation and microstructural analysis by optical and scanning electron microscopy.

  13. Chemical decontamination of stainless steel

    International Nuclear Information System (INIS)

    Onuma, Tsutomu; Akimoto, Hidetoshi

    1991-01-01

    The present invention concerns a method for chemical decontamination of radioactive metal waste materials contaminated with radioactive materials on the surface, generated in radioactive materials-handling facilities. The invention is comprised of a method of chemical decontamination of stainless steel, characterized by comprising a first process of immersing a stainless steel-based metal waste material contaminated by radioactive materials on the surface in a sulfuric acid solution and second process of immersing in an aqueous solution of sulfuric acid and oxidizing metal salt, in which a portion of the surface of the stainless steel to be decontaminated is polished mechanically to expose a portion of the base material before the above first and second processes. 1 figs., 2 tabs

  14. Corrosion of carbon steel welds

    International Nuclear Information System (INIS)

    Daniel, B.

    1988-09-01

    This report assesses the factors which cause preferential attack to occur in carbon steel fusion welds. It was concluded that the main factors were: the inclusion content of the weld metal, the potential of the weld metal being less noble than that of the parent, and the presence of low-temperature transformation products in the heat-affected zone of the weld. These factors should be minimized or eliminated as appropriate so that the corrosion allowances determined for carbon steel waste drums is also adequate for the welds. An experimental/theoretical approach is recommended to evaluate the relative corrosion resistance of welds prepared from BS 4360 grade 43A steel to that of the parent material. (author)

  15. Electricity Bill

    International Nuclear Information System (INIS)

    Blair, A.; Beith, A.J.; Hardy, P.

    1989-01-01

    The first part of the debate, which lasted a total of about 7 hours, a verbatim report of the first five of which are included here, was about energy conservation. Several new clauses and amendments were discussed. One would place a duty on the new Director of the Energy Supply industry to promote the efficiency and conservation of energy, another would appoint a Deputy Director with responsibility for energy conservation, and the third would require targets of energy efficiency and pollution reduction to be achieved. This allowed discussion on energy saving by domestic thermal insulation, improved efficiency of heating and refrigeration units and on renewable energy sources especially world energy. The second part of the debate was about access to information regarding health and safety resulting from any activities of the electricity supply industry. The remainder of the debate concerned regional representation and the economics of the electricity supply industry. (UK)

  16. Electricity unplugged

    Science.gov (United States)

    Karalis, Aristeidis

    2009-02-01

    The judge was driving back late one cold winter night. Entering the garage, the battery-charging indicator in his wirelessly powered electric car came on. "Home at last," crossed his mind. He swiped his personal smartcard on the front-door detector to be let in. He heard a "charging" beep from his mobile phone. The blinking cursor on the half-finished e-mail on the laptop had been waiting all day on the side table. He picked the computer up and walked towards his desk. "Good evening, your honour. Your wirelessly heated robe," said the butler-robot as it approached from the kitchen. Putting on the electric garment, he sat on the medical desk chair. His artificial heart was now beating faster.

  17. Electricity supply

    International Nuclear Information System (INIS)

    Rezendes, V.S.

    1991-10-01

    This report focuses on the Securities and Exchange Commission's (SEC) administration of the Public Utility Holding Company Act of 1935, intended to protect the public, investors, and consumers from abuses associated with the control of electric and gas utility companies through the holding company structure. These abuses include subjecting subsidiary utilities to excessive charges for services, construction work, and materials; frustrating effective state regulation through the holding company structure; and overloading subsidiary utilities with debt to prevent voluntary rate reductions. GAO discusses industry changes during the past decade involving electric utility holding companies; SEC's regulatory response to such changes; and the relationship between SEC, the Federal Energy Regulatory Commission, and states in protecting consumer and investor interests in light of these changes

  18. Boron Steel: An Alternative for Costlier Nickel and Molybdenum Alloyed Steel for Transmission Gears

    Directory of Open Access Journals (Sweden)

    A. Verma

    2010-06-01

    Full Text Available Case Carburized (CC low carbon steels containing Ni, Cr and Mo alloying elements are widely used for transmission gears in automobile, as it possesses desired mechanical properties. In order to cut cost and save scarce materials like Ni and Mo for strategic applications, steel alloyed with Boron has been developed, which gives properties comparable to Ni-Cr-Mo alloyed steel. In the process of steel development, care was taken to ensure precipitation of boron which results in precipitation hardening. The characterization of the developed boron steel had exhibited properties comparable to Ni-Cr-Mo alloyed steel and superior to conventional boron steel.

  19. ESF GROUND SUPPORT - STRUCTURAL STEEL ANALYSIS

    Energy Technology Data Exchange (ETDEWEB)

    T. Misiak

    1996-06-26

    The purpose and objective of this analysis are to expand the level of detail and confirm member sizes for steel sets included in the Ground Support Design Analysis, Reference 5.20. This analysis also provides bounding values and details and defines critical design attributes for alternative configurations of the steel set. One possible configuration for the steel set is presented. This analysis covers the steel set design for the Exploratory Studies Facility (ESF) entire Main Loop 25-foot diameter tunnel.

  20. Corrosion behaviour of laser clad stainless steels

    International Nuclear Information System (INIS)

    Damborenea, J.J. de; Weerasinghe, V.M.; West, D.R.F.

    1993-01-01

    The present paper is focussed in the study of the properties of a clad layer of stainless steel on a mild steel. By blowing powder of the alloy into a melt pool generated by a laser of 2 KW, an homogeneous layer of 316 stainless steel can be obtained. Structure, composition and corrosion behaviour are similar to those of a stainless steel in as-received condition. (Author)

  1. Modern steels for light automobiles (review)

    Science.gov (United States)

    Tikhonov, A. K.

    1994-10-01

    The article considers the directions of work at VAZ together with metallurgists of the CIS for creating highly efficient economically-alloyed and microalloyed steels; highly ductile forged steels with improved corrosion resistance coated with zinc and with good stamping, welding, and painting capacity. Steels are created for petrol tanks with aluminum-zinc coatings instead of lead, and new heat and corrosion-resistant steels are developed for automobile exhaust gas systems.

  2. Inclusion control in high-performance steels

    International Nuclear Information System (INIS)

    Holappa, L.E.K.; Helle, A.S.

    1995-01-01

    Progress of clean steel production, fundamentals of oxide and sulphide inclusions as well as inclusion morphology in normal and calcium treated steels are described. Effects of cleanliness and inclusion control on steel properties are discussed. In many damaging constructional and engineering applications the nonmetallic inclusions have a quite decisive role in steel performance. An example of combination of good mechanical properties and superior machinability by applying inclusion control is presented. (author)

  3. Electrical generator

    International Nuclear Information System (INIS)

    Purdy, D.L.

    1976-01-01

    A nuclear heart pacer having a heat-to-electricity converter including a solid-state thermoelectric unit embedded in rubber which is compressed to impress hydrostatic precompression on the unit is described. The converter and the radioactive heat source are enclosed in a container which includes the electrical circuit components for producing and controlling the pulses; the converter and components being embedded in rubber. The portions of the rubber in the converter and in the container through which heat flows between the radioactive primary source and the hot junction and between the cold junction and the wall of the container are of thermally conducting silicone rubber. The 238 Pu primary radioactive source material is encapsuled in a refractory casing of WC-222 (T-222) which in turn is encapsuled in a corrosion-resistant casing of platinum rhodium, a diffusion barrier separating the WC-222 and the Pt--Rh casings. The Pt--Rh casing is in a closed basket of tantalum. The tantalum protects the Pt--Rh from reacting with other materials during cremation of the host, if any. The casings and basket suppress the transmission of hard x rays generated by the alpha particles from the 238 Pu. The outside casing of the pacer is typically of titanium but its surface is covered by an electrically insulating coating, typically epoxy resin, except over a relatively limited area for effective electrical grounding to the body of the host. It is contemplated that the pacer will be inserted in the host with the exposed titanium engaging a non-muscular region of the body

  4. Electric Car

    Science.gov (United States)

    1977-01-01

    NASA's Lewis Research Center undertook research toward a practical, economical battery with higher energy density. Borrowing from space satellite battery technology, Lewis came up with a nickel-zinc battery that promises longer life and twice the range of the lead-acid counterpart. Lewis researchers fabricated a prototype battery and installed it in an Otis P-500 electric utility van, using only the battery space already available and allowing battery weight equal to that of the va's conventional lead-acid battery

  5. Electrical deregulation

    International Nuclear Information System (INIS)

    Simpson, R.

    2001-01-01

    Deregulation in the electricity sector took effect on January 1, 2001 in Alberta. Business consumers discovered that their electricity rates had almost doubled in a one-month period. The government argued that it was the case of short term pain for long term gain. The intent of the deregulation is the lowering of prices through competition. This principle applies when the supply meets the demand, but when the demand exceeds the supply, prices increase. When initial plans were made for the deregulation of the sector, utilities did not invest huge amounts of capital to build new generation plants, as it was not known how they would fare in the deregulated environment. This situation was compounded by the fact that there was an economic boom around the same time in Alberta, adding to the demands made on the existing generation infrastructure (approximately 4 per cent per year over the past decade). At the moment, some resource developers such as Syncrude, Amoco, and Daishowa produce their own electricity and export their excess capacity to the provincial grid for general use. The rules of the deregulated market have been clarified and a number of utilities are planning new generation plants and facilities. TransAlta, EPCOR, and Enmax Corp. have announced plans to expand or build new coal-fired plants. Alberta has an estimated 35 billion tonnes of recoverable coal, and 25 million tonnes of coal were used in 1999 to produce 75 per cent of the electricity required in Alberta. Over the next ten years, 4,000 megawatts of new capacity is planned, representing a 50 per cent increase over current levels. AES Corporation, a Virginia power giant, has also announced plans to build a generator in Alberta

  6. Calculation of the mean path length of the Epstein frame under non-sinusoidal excitations using the double Epstein method

    International Nuclear Information System (INIS)

    Marketos, Philip; Zurek, Stan; Moses, Anthony J.

    2008-01-01

    This paper discusses the effect of non-sinusoidal excitation on the mean path length of the Epstein frame. Two different steels, a non-oriented (NO) steel and a high-permeability grain-oriented (HGO) electrical steel have been tested under pure sinusoidal and non-sinusoidal excitations and the mean path length of the Epstein frame has been re-calculated. Results indicate that the actual mean path of the Epstein frame depends not only on the material permeability and anisotropy but also on the peak flux density and magnetising frequency. The amount of distortion of the excitation frequency also has an effect on the value of the actual mean path length of the Epstein frame

  7. Electrical cardioversion

    Science.gov (United States)

    Sucu, Murat; Davutoglu, Vedat; Ozer, Orhan

    2009-01-01

    External electrical cardioversion was first performed in the 1950s. Urgent or elective cardioversions have specific advantages, such as termination of atrial and ventricular tachycardia and recovery of sinus rhythm. Electrical cardioversion is life-saving when applied in urgent circumstances. The succcess rate is increased by accurate tachycardia diagnosis, careful patient selection, adequate electrode (paddles) application, determination of the optimal energy and anesthesia levels, prevention of embolic events and arrythmia recurrence and airway conservation while minimizing possible complications. Potential complications include ventricular fibrillation due to general anesthesia or lack of synchronization between the direct current (DC) shock and the QRS complex, thromboembolus due to insufficient anticoagulant therapy, non-sustained VT, atrial arrhythmia, heart block, bradycardia, transient left bundle branch block, myocardial necrosis, myocardial dysfunction, transient hypotension, pulmonary edema and skin burn. Electrical cardioversion performed in patients with a pacemaker or an incompatible cardioverter defibrillator may lead to dysfunction, namely acute or chronic changes in the pacing or sensitivity threshold. Although this procedure appears fairly simple, serious consequences might occur if inappropriately performed. PMID:19448376

  8. Boron steel. I Part. Preparation

    International Nuclear Information System (INIS)

    Jaraiz Franco, E.; Esteban Hernandez, J. A.

    1960-01-01

    With the advent of the first nuclear reactors arise the need for control rods and shielding duties for some types of radiations. One of the materials used for this purpose has been the high boron steel. This paper describes the melting and casting procedures employed for the production, at laboratory scale, of steels with Boron content ranging from 1 to 4 per cent, as well as the metallographic and X-Ray techniques used for the identification of the present phases. The electrolytic technique employed for the isolation of the Fe 2 B phase and its subsequent X-Ray identification has proved to be satisfactory. (Author) 11 refs

  9. Plating on stainless steel alloys

    International Nuclear Information System (INIS)

    Dini, J.W.; Johnson, H.R.

    1981-01-01

    Quantitative adhesion data are presented for a variety of electroplated stainless steel type alloys. Results show that excellent adhesion can be obtained by using a Wood's nickel strike or a sulfamate nickel strike prior to final plating. Specimens plated after Wood's nickel striking failed in the deposit rather than at the interface between the substrate and the coating. Flyer plate quantitative tests showed that use of anodic treatment in sulfuric acid prior to Wood's nickel striking even further improved adhesion. In contrast activation of stainless steels by immersion or cathodic treatment in hydrochloric acid resulted in very reduced bond strengths with failure always occurring at the interface between the coating and substrate

  10. INVESTIGATION OF HEAT CONDUCTION AND SPECIFIC ELECTRIC IMPEDANCE OF POROUS MATERIALS

    Directory of Open Access Journals (Sweden)

    E. S. Golubtsova

    2004-01-01

    Full Text Available In this article there was investigated the influence of porosity and temperature change on heat condition and electrical resistance of porous iron (PZh4M nickel and steel 14X17H2. There are received the adequate equations of regression, establishing connection between heat conduction and electrical resistance of the investigated materials with their porosity and temperature.

  11. Steeling and Resilience in Art Education

    Science.gov (United States)

    Heise, Donalyn

    2014-01-01

    Steel is an incredibly strong alloy of iron and carbon. Due to its incredible strength and durability, this resilient material is commonly used for constructing buildings. The transitive verb "steeling" is defined in Miriam-Webster dictionary as "to fill with resolution or determination, as in, she 'steeled herself to face the…

  12. A model for TRIP steel constitutive behaviour

    NARCIS (Netherlands)

    Perdahcioglu, Emin Semih; Geijselaers, Hubertus J.M.; Menari, G

    2011-01-01

    A constitutive model is developed for TRIP steel. This is a steel which contains three or four different phases in its microstructure. One of the phases in TRIP steels is metastable austenite (Retained Austenite) which transforms to martensite upon deformation. The accompanying transformation strain

  13. Microstructural Development during Welding of TRIP steels

    NARCIS (Netherlands)

    Amirthalingam, M.

    2010-01-01

    The Advanced High Strength Steels (AHSS) are promising solutions for the production of lighter automobiles which reduce fuel consumption and increase passenger safety by improving crash-worthiness. Transformation Induced Plasticity Steel (TRIP) are part of the advanced high strength steels which

  14. Radiation-heterogeneous processes on the surface of stainless steel in contact with water

    International Nuclear Information System (INIS)

    Garibov, A.; Agayev, T.N.; Velibekova, G.Z.; Ismayilov, Sh.S.; Aliyev, A.G.

    2003-01-01

    Full text: Stainless steels are one of prevailing materials of nuclear power engineering. Under operating conditions in real systems they are exposed to influence of ionizing radiation in contact with various environments. Therefore in the processes of corrosion and destruction of stainless steels special significance takes on surface processes and subsequent heterogeneous processes with their participation. In this report the results of research of nuclear-heterogeneous processes regularities in contact with stainless steel of nuclear reactors with water under influence of γ-quanta in the temperature range 300-573 K are given. Radiolytic processes in water are investigated comprehensively and therefore it was taken as modelling system for titration of surface defects and secondary electrons, emitted from metal. It was determined, that radiation processes in stainless steel give rise to the increasing of energy output of molecular hydrogen at water radiolysis from 0.45 molecule/100 eV at pure water radiolysis at 296 K up to 3.4 molecule/100 eV at the presence of stainless steel at 300 K. With increase of temperature the output of molecular hydrogen increases up to 8.2 molecule/100 eV at 573 K. Processes of lattice damage in samples of stainless steel under influence of γ-rays were investigated by electrophysical method. Influence of γ-radiation on stainless steel in contact with water at temperatures T ≤ 423 K and initial values of radiation dose D ≤ 200 kGy given rise to the reduction of electrical resistivity of samples. At doses D≥200 kGy electrical resistivity is increased. Increase of temperature from 333 K up to 423 K lead to the reduction of dose value, at which the transition to resistance increase, from 200 kGy up to 100 kGy occurs. At T≥523 K insoluble oxide phase is formed on a surface of metal which give rise to the increase of electrical resistivity of stainless steel samples. Surface oxide film formed in contact of stainless steel + H 2 O

  15. performance of steel slag performance of steel slag as fine

    African Journals Online (AJOL)

    eobe

    Suitability of using steel slag (SS) as substitute for sand in concrete was ... The strength of SS concrete increased with increase in proporti. 10 mm. .... additives used. All other oxides ..... low lime coal fly ash in foamed concrete”, Fuel, Vol. 84,.

  16. Teaching Steel Connections Using an Interactive Virtual Steel Sculpture

    Science.gov (United States)

    Moaveni, Saeed; Chou, Karen C.

    2015-01-01

    Steel connections play important roles in the integrity of a structure, and many structural failures are attributed to connection failures. Connections are the glue that holds a structure together. The failures of the Hartford Coliseum in 1977, the Hyatt Regency Hotel in Kansas City in 1980, and the I-35W Bridge in Minneapolis in 2007 are all…

  17. Physical characterization of steel and stainless steel metal powders

    International Nuclear Information System (INIS)

    Lavilla, A.O.; Lucchesi, C.G.; Sandin, O.O.

    1991-01-01

    A methodology has been developed for the physical characterization of steel powders (obtained by atomization) for later sintering and for the construction of porous sheets and filtrating tubes, capable of operating at temperatures between 600 deg C and 800 deg C in corrosive atmospheres. This methodology was based on the equipment and methods used for the physical characterization of uranium oxide powders. (Author) [es

  18. Some comments about the situation of the Steel Industry in the Arab Countries (Arab Steel Summit)

    International Nuclear Information System (INIS)

    Haidar, Y.; Astier, J.

    2009-01-01

    The Arab Steel Summit, that convened in Abu Dhabi in April, gave us another opportunity to review the situation of the Arab Iron and Steel Industry, with regard to the present World economic context. We will address: - the World situation of steel production, focusing on the Arab Countries; - the related situation of steel consumption; - the steel trade, including imports, exports and prices; - the consequences for technology and economy. (authors)

  19. Smelting of high-quality boiler steel in large-load arc furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Kablukovskij, A F; Breus, V M; Tyurin, E I; Khristich, V D; Dumchev, Ya P [Tsentral' nyj Nauchno-Issledovatel' skij Inst. Chernoj Metallurgii, Moscow (USSR)

    1975-02-01

    High-grade steel can be obtained in large-capacity furnaces if the smelting technology used takes account of the size of the aggregates, the course of the metal fusion process, interaction with slag, furnace atmosphere, reducing agents, and other process characteristics. 12Kh1MF boiler steel smelted in a 100-ton electric arc furnace by an oxidizing process with oxygen bath blow and cast by the siphon method into 6.5-ton ingots using a slag-forming mixture (240 mm diameter billets and 219 to 245 mm diameter tubes) is satisfactory with regard to macro and microstructure, oxygen and nonmetallic oxide inclusion content, and mechanical properties. The stress rupture strength of 10/sup 5/ h at 570/sup 0/C is similar to that of open-hearth steel. Sulfides larger than a 3.5 spheroid have been detected in it. The nitrogen content of the electric steel is 0.0090 to 0.0120%, which is somewhat greater than usual in open-hearth metal. Of the oxygen inclusions in the steel, spinel-alumina predominates. Large inclusions were represented mainly by brittle silicates which appeared to be of exogenous origin.

  20. Health Monitoring for Coated Steel Belts in an Elevator System

    Directory of Open Access Journals (Sweden)

    Huaming Lei

    2012-01-01

    Full Text Available This paper presents a method of health monitoring for coated steel belts in an elevator system by measuring the electrical resistance of the ropes embedded in the belt. A model on resistance change caused by fretting wear and stress fatigue has been established. Temperature and reciprocating cycles are also taken into consideration when determining the potential strength degradation of the belts. It is proved by experiments that the method could effectively estimate the health degradation of the most dangerous section as well as other ones along the whole belts.

  1. evaluation of electricity consumer's behaviour towards electricity ...

    African Journals Online (AJOL)

    Energy efficiency and sustainability: evaluation of electricity consumer's behaviour towards electricity usage and energy conservation. ... Remember me ... particularly about electricity consumer's attitudes, behaviour and practices with respect ...

  2. Residual stress evaluation by Barkhausen signals with a magnetic field sensor for high efficiency electrical motors

    Science.gov (United States)

    Tsuchida, Yuji; Enokizono, Masato

    2018-04-01

    The iron loss of industrial motors increases by residual stress during manufacturing processes. It is very important to make clear the distribution of the residual stress in the motor cores to reduce the iron loss in the motors. Barkhausen signals which occur on electrical steel sheets can be used for the evaluation of the residual stress because they are very sensitive to the material properties. Generally, a B-sensor is used to measure Barkhausen signals, however, we developed a new H-sensor to measure them and applied it into the stress evaluation. It is supposed that the Barkhausen signals by using a H-sensor can be much effective to the residual stress on the electrical steel sheets by referring our results regarding to the stress evaluations. We evaluated the tensile stress of the electrical steel sheets by measuring Barkhausen signals by using our developed H-sensor for high efficiency electrical motors.

  3. Variations of microstructure and properties of 690 MPa grade low carbon bainitic steel after tempering

    Energy Technology Data Exchange (ETDEWEB)

    Feng, Rui [Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials, Ministry of Education, Shandong University, Jinan Shandong 250061 (China); School of Materials Science and Engineering, Shandong University, Jinan Shandong 250061 (China); Li, Shengli, E-mail: lishengli@sdu.edu.cn [Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials, Ministry of Education, Shandong University, Jinan Shandong 250061 (China); School of Materials Science and Engineering, Shandong University, Jinan Shandong 250061 (China); Li, Zhenshun; Tian, Lei [Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials, Ministry of Education, Shandong University, Jinan Shandong 250061 (China); School of Materials Science and Engineering, Shandong University, Jinan Shandong 250061 (China)

    2012-12-15

    The variations of microstructure, mechanical properties and electrical resistivity of 690 MPa grade low carbon bainitic steel tempered at different temperatures were investigated with Scanning Electron Microscopy (SEM), Transmission Electron Microscopy (TEM) and double-arm Bridge. The results show that the appearance of granular bainite, decomposition of retained austenite, variations of dislocation density and solid solution of microalloying elements are the main reasons for variations of mechanical properties and electrical resistivity. Electrical resistivity reflects the solution content of microalloying elements and variations of dislocation density, which can be used as a fast and effective way to analyze the microstructure of materials.

  4. Influence of different kinds of rolling on the crystallographic texture and magnetic induction of a NOG 3 wt% Si steel

    Science.gov (United States)

    Silva, J. M.; Baêta Júnior, E. S.; Moraes, N. R. D. C.; Botelho, R. A.; Felix, R. A. C.; Brandao, L.

    2017-01-01

    The purpose of this work was to study the influence of different kinds of rolling on the magnetic properties of NOG steel, an electric steel widely used in electrical motors. These properties are highly correlated with the crystallographic texture of the material, which can be changed by rolling. Three kinds of rolling were examined: conventional rolling, cross-rolling and asymmetrical rolling. The crystallographic texture was determined by X-ray diffraction and the magnetic properties were calculated from a theoretical model that related the magnetic induction to crystallographic texture through the anisotropy energy. The results show that cross-rolling yields higher values of magnetic induction than the other processes.

  5. The development of PVC-laminated steel sheet by an electron beam curing method

    International Nuclear Information System (INIS)

    Masuhara, Ken-ichi; Koshiishi, Kenji; Tomosue, Takao; Mori, Koji; Honma, Nobuyuki

    1988-01-01

    Polyvinyl chloride (PVC) film-laminated steel sheets are used for household electric appliances and building materials. Those are produced usually by pressing a PVC film onto a steel sheet imediately after a themosetting adhesive has been applied to the sheet and curing. However, a major problem of this method is that the appearance of the PVC films such as gloss and embossment changes during pressing due to the heat that is required for causing bonding, therefore, the development of an adhesive which can be cured at lower temperature is necessary. Nisshin Steel Co., Ltd. has developed PVC film-laminated steel sheets for which electron beam (EB) curable adhesives are used to overcome this problem. The advantage of these adhesives is that they can be quickly cured at room temperature. The production procedure of PVC-laminated steel sheets by EB curing is outlined. But this method has encountered two problems: poor adhesion between substrates and adhesive due to the residual stress, and the deterioration of the PVC films due to EB irradiation. EB curable adhesives are mainly composed of acrylic ester oligomers and monomers, and thier adhesion was improved by organic pretreatment. On the other hand, EB-proof PVC films were developed. The general properties of PVC-laminated steel sheets produced by EB curing are reported. (K.I.)

  6. Magnetostrictive clad steel plates for high-performance vibration energy harvesting

    Science.gov (United States)

    Yang, Zhenjun; Nakajima, Kenya; Onodera, Ryuichi; Tayama, Tsuyoki; Chiba, Daiki; Narita, Fumio

    2018-02-01

    Energy harvesting technology is becoming increasingly important with the appearance of the Internet of things. In this study, a magnetostrictive clad steel plate for harvesting vibration energy was proposed. It comprises a cold-rolled FeCo alloy and cold-rolled steel joined together by thermal diffusion bonding. The performances of the magnetostrictive FeCo clad steel plate and conventional FeCo plate cantilevers were compared under bending vibration; the results indicated that the clad steel plate construct exhibits high voltage and power output compared to a single-plate construct. Finite element analysis of the cantilevers under bending provided insights into the magnetic features of a clad steel plate, which is crucial for its high performance. For comparison, the experimental results of a commercial piezoelectric bimorph cantilever were also reported. In addition, the cold-rolled FeCo and Ni alloys were joined by thermal diffusion bonding, which exhibited outstanding energy harvesting performance. The larger the plate volume, the more the energy generated. The results of this study indicated not only a promising application for the magnetostrictive FeCo clad steel plate as an efficient energy harvester, related to small vibrations, but also the notable feasibility for the formation of integrated units to support high-power trains, automobiles, and electric vehicles.

  7. Steel story founded on coal

    Energy Technology Data Exchange (ETDEWEB)

    1977-01-01

    Paper reports on an iron and steel plant in New Zealand which uses non-coking subbituminuous coal to produce the sponge iron. The transport of the ironsand and the coal to the site and the operation of the kiln in which the ironsand is reduced by the coal is described.

  8. Metadynamic recrystallization in C steels

    Indian Academy of Sciences (India)

    Metadynamic recrystallization has been investigated in three plain carbon steels (ENIA, EN2 and EN24) through the use of hot interrupted compression tests on a wedge plastometer. Holding time was 0.5 s between passes. Strain rates of 0.05 and 0.12/s and small strain increments of 3, 5 and 7% were employed.

  9. Corrosion of austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Silva, M C.M. [Instituto Nacional de Tecnologia, Rio de Janeiro (Brazil)

    1977-01-01

    Types of corrosion observed in a heat exchanger pipe and on a support of still of molasses fermented wort, both in austenitic stainless steel, are focused. Not only are the causes which might have had any kind of influence on them examined, but also the measures adopted in order to avoid and lessen its occurence.

  10. Fatigue Strength of Weathering Steel

    Czech Academy of Sciences Publication Activity Database

    Kunz, Ludvík; Lukáš, Petr; Klusák, Jan

    2012-01-01

    Roč. 18, č. 1 (2012), s. 18-22 ISSN 1392-1320 Grant - others:GA MPO(CZ) FT/TA5/076 Institutional support: RVO:68081723 Keywords : fatigue of weathering steel * corrosion pits * fatigue notch factor Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 0.522, year: 2012

  11. Argon solubility in liquid steel

    NARCIS (Netherlands)

    Boom, R; Dankert, O; Van Veen, A; Kamperman, AA

    2000-01-01

    Experiments have been performed to establish the solubility of argon in liquid interstitial-free steel. The solubility appears to be lower than 0.1 at ppb, The results are in line with argon solubilities reported in the literature on liquid iron. Semiempirical theories and calculations based on the

  12. Kinetics of borided gear steels

    Indian Academy of Sciences (India)

    ration (FeB + Fe2B) due to the high intensity stress states generally situated at the ... performed molten salt boriding of AISI D2 steel with borax (Na2B4O7) as the ... the borided layer thickness; silicon, chromium and aluminium have moderate.

  13. Electrical Resistance Measurements and Microstructural Characterization of the Anode/Interconnect Contact in Simulated Anode-Side SOFC Conditions

    DEFF Research Database (Denmark)

    Harthøj, Anders; Alimadadi, Hossein; Holt, Tobias

    2015-01-01

    in phase transformation of the steel and in formation of oxides with a poor electrical conductivity in the anode. In this study, the area specific resistance (ASR) of the steel Crofer 22 APU, in contact with a Ni/YSZ anode with and without a tape casted CeO2 barrier layer was measured in simulated SOFC...... anode conditions at 800◦C. The microstructure in the contact area was characterized using scanning electron microscopy techniques. The ASR was low for the steel in direct contact with the Ni/YSZ anode. Nickel diffusion into the steel resulted in a fine grained zone, which was identified as ferrite...

  14. Development of PWR pressure vessel steels

    International Nuclear Information System (INIS)

    Druce, S.; Edwards, B.

    1982-01-01

    Requirements to be met by vessel steels for pressurized water reactors are analyzed. Chemicat composition of low-alloyed steels, mechanical properties of sheets and forgings made of these steels and changes in the composition and properties over the wall thickness of the reactor vessel are presented. Problems of the vessel manufacturing including welding and heat treatment processes of sheets and forgings are considered. Special attention is paid to steel embrittlement during vessel fabrication and operation (radiation embrittlement, thermal embrittlement). The role of non-metal inclusions and their effect on anisotropy of fracture toughness is discussed. Possible developments of vessel steels and procedures for producing reactor vessels are reviewed

  15. Development of PWR pressure vessel steels

    Energy Technology Data Exchange (ETDEWEB)

    Druce, S.; Edwards, B.

    1982-01-01

    Requirements to be met by vessel steels for pressurized water reactors are analyzed. Chemicat composition of low-alloyed steels, mechanical properties of sheets and forgings made of these steels and changes in the composition and properties over the wall thickness of the reactor vessel are presented. Problems of the vessel manufacturing including welding and heat treatment processes of sheets and forgings are considered. Special attention is paid to steel embrittlement during vessel fabrication and operation (radiation embrittlement, thermal embrittlement). The role of non-metal inclusions and their effect on anisotropy of fracture toughness is discussed. Possible developments of vessel steels and procedures for producing reactor vessels are reviewed.

  16. High - speed steel for precise cased tools

    International Nuclear Information System (INIS)

    Karwiarz, J.; Mazur, A.

    2001-01-01

    The test results of high-vanadium high - speed steel (SWV9) for precise casted tools are presented. The face -milling cutters of NFCa80A type have been tested in industrial operating conditions. An average life - time of SWV9 steel tools was 3-10 times longer compare to the conventional high - speed milling cutters. Metallography of SWB9 precise casted steel revealed beneficial for tool properties distribution of primary vanadium carbides in the steel matrix. Presented results should be a good argument for wide application of high - vanadium high - speed steel for precise casted tools. (author)

  17. Electrical transmission

    Energy Technology Data Exchange (ETDEWEB)

    Sayers, D P

    1960-05-01

    After briefly tracing the history of electricity transmission, trends in high voltage transmission and experiments being conducted on 650 kV are discussed. 5000 miles of the U.K. grid are operated at 132 kV and 1000 at 275 kV, ultimately to provide a super grid at 380 kV. Problems are insulation, radio interference and the cost of underground lines (16 times that of overhead lines). Also considered are the economics of the grid as a means of transporting energy and as a means of spreading the peak load over the power stations in the most efficient manner. Finally, the question of amenities is discussed.

  18. Electric rivers

    International Nuclear Information System (INIS)

    McCutcheon, S.

    1992-04-01

    James Bay II, the projected Canadian hydroelectric power plant of gigantic dimensions, is to deliver its electricity to Europe: in the USA, opposition to power imports from James Bay is growing. Its realization means the flooding of an area as big as the Federal Republic of Germany; the native territory and hunting grounds of the Cree indians would be inundated. The interests of the European power industry in the James Bay project and the consequences for Europe are described in an appendix (EQHHPP project, project management Hydro-Quebec and Ludwig Boelkow Foundation, hydrogen production through electrolysis, methods for transporting hydrogen to Hamburg). (orig./HP) [de

  19. A Bottom-up Energy Efficiency Improvement Roadmap for China’s Iron and Steel Industry up to 2050

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Qi [Northeastern Univ., Shenyang (China); Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Hasanbeigi, Ali [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Price, Lynn [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Lu, Hongyou [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Arens, Marlene [Fraunhofer Inst. for Systems and Innovation Research (ISI), Karlsruhe (Germany)

    2016-09-01

    Iron and steel manufacturing is energy intensive in China and in the world. China is the world largest steel producer accounting for around half of the world steel production. In this study, we use a bottom-up energy consumption model to analyze four steel-production and energy-efficiency scenarios and evaluate the potential for energy savings from energy-efficient technologies in China’s iron and steel industry between 2010 and 2050. The results show that China’s steel production will rise and peak in the year 2020 at 860 million tons (Mt) per year for the base-case scenario and 680 Mt for the advanced energy-efficiency scenario. From 2020 on, production will gradually decrease to about 510 Mt and 400 Mt in 2050, for the base-case and advanced scenarios, respectively. Energy intensity will decrease from 21.2 gigajoules per ton (G/t) in 2010 to 12.2 GJ/t and 9.9 GJ/t in 2050 for the base-case and advanced scenarios, respectively. In the near term, decreases in iron and steel industry energy intensity will come from adoption of energy-efficient technologies. In the long term, a shift in the production structure of China’s iron and steel industry, reducing the share of blast furnace/basic oxygen furnace production and increasing the share of electric-arc furnace production while reducing the use of pig iron as a feedstock to electric-arc furnaces will continue to reduce the sector’s energy consumption. We discuss barriers to achieving these energy-efficiency gains and make policy recommendations to support improved energy efficiency and a shift in the nature of iron and steel production in China.

  20. Improvements to the corrosion resistance of stainless steels for fuel cell applications : supplementary report for phase 2

    Energy Technology Data Exchange (ETDEWEB)

    Kuyucak, S.; Li, J.; Liu, P.; Shehata, M.; Kruszewski, J.; Lo, J.; Guertsman, V.Y.; Gu, G.P. [Natural Resources Canada, Ottawa, ON (Canada). CANMET Materials Technology Laboratory

    2007-07-15

    This paper reported on a newly developed method of making bipolar electrodes from type 304 stainless steel. Two stainless steels were cast, hot-rolled and heat treated. The microstructures were then examined to determine the chromium carbide formation. Plain and mechanically polished samples were sent to General Motors for conductivity measurements to investigate the thermo-mechanical treatment as a means of improving the contact resistance of stainless steel bipolar plates subject to the operating conditions in a proton-exchange membrane (PEM) fuel cell. The treatment induces precipitation of conducive particles. The surface of the stainless steel is etched so that particles protrude from the surface. When the bipolar plates are stacked with sufficient load, the protruding surface precipitates indent into adjacent graphite electrodes, making direct electrical contact. The most common precipitate is M{sub 23}C{sub 6} carbide. This paper described the carbide precipitation required for electrical conductivity and presented a model for electrical conductance across a bipolar plate. It included a description of inter-particle distance and carbide size; carbide formation in type 304 stainless steels; heat-treatment processing of 304 steel for electrical conductance and desensitization; and the effect of steel composition on carbide growth. The experimental work was outlined in terms of casting, hot rolling, cold rolling, heat treatment, aging treatment for carbide growth, and desensitization treatment. Both alloys that were subjected to the thermo-mechanical treatment in this study showed a uniform distribution of carbide precipitates. Their size varied from very small to about 0.8{mu}m. Scanning electron microscopy (SEM) analysis did not detect a change in particle size and population density of these particles with prolonged annealing at 800 degrees C. 4 refs., 6 tabs., 14 figs.

  1. Precipitation process of Z-phase in 9-12%CR steels

    DEFF Research Database (Denmark)

    Danielsen, Hilmar Kjartansson

    2014-01-01

    Precipitation of Z-phase, Cr(V,Nb)N, is known to negatively affect creep properties of 9-12%Cr steels for power plant applications as it dissolves finely distributed MX particles, (V,Nb)N, especially in high Cr steels. As the Z-phase precipitates slowly as large particles, this causes a net drop ...... and crystallographically into Z-phase CrTaN particles. Copyright © 2014 Electric Power Research Institute, Inc. Distributed by ASM International®. All rights reserved....

  2. Corrosion resistance of high performance stainless steels in cooling water and other refinery environments

    International Nuclear Information System (INIS)

    Kovach, C.W.; Redmerski, L.S.

    1984-01-01

    The recent successful introduction of high performance stainless steels as tubing for seawater cooled electric utility condensers suggests that these alloys can also provide useful service in refinery heat exchanger applications. Since many of these applications involve higher temperature exposure than steam condensers, a study was conducted to evaluate crevice corrsion resistance over a range of cooling water temperature and chloride concentrations, and also to evaluate general corrosion resistance in some strong chemical and refinery environments. These stainless steels display excellent crevice corrosion resistance as well as good resistance to a variety of chemical environments that may be encountered in refinery, petrochemical and chemical plant service

  3. Contribution to the study of the kinetics of maraging steel aging

    International Nuclear Information System (INIS)

    Santos Victor, O.B. dos.

    1990-01-01

    Maraging steels are materials with very low contents of C and with Ni, Co, Mo and T1 additions, that can reach very high mechanical strength values by combinations of heat treatment operations. Three 18% Ni Maraging steels have had some aspects of their aging kinetics investigated by experimental procedures using electrical resistivity, internal friction and hardness measurement techniques, in samples aged from 30 seconds to several hours. Finally, it was verified that the techniques employed were very adequate to the purposes of the present kinetics studies. (author)

  4. Modification of the Steel Surface Treated by a Volume Discharge Plasma in Nitrogen at Atmospheric Pressure

    Science.gov (United States)

    Erofeev, M. V.; Shulepov, M. A.; Ivanov, Yu. F.; Oskomov, K. V.; Tarasenko, V. F.

    2016-03-01

    Effect of volume discharge plasma initiated by an avalanche electron beam on the composition, structure, and properties of the surface steel layer is investigated. Voltage pulses with incident wave amplitude up to 30 kV, full width at half maximum of about 4 ns, and wave front of about 2.5 ns were applied to the gap with an inhomogeneous electric field. Changes indicating the hardening effect of the volume discharge initiated by an avalanche electron beam are revealed in St3-grade steel specimens treated by the discharge of this type.

  5. EVALUATION OF ECOLOGICAL AND ECONOMIC EFFICIENCY OF STEEL-MAKING SLAG IN ROAD CONSTRUCTION

    Directory of Open Access Journals (Sweden)

    A. K. Коstenkо

    2008-01-01

    Full Text Available The paper provides an estimation of ecological and economic efficiency of utilization of the electric steel-melting slag of the Belarussian Steel Works in the road construction. The obtained results  give us a reason to consider that involvement of this type of industrial waste into economic turnover is an economically expedient and ecologically justified measure that will allow road-construction enterprises to reduce the cost of installation and construction works and enlarge their resource potential as well as to help the producer of wastes to release funds for innovation development and solve the problem of waste accumulation in the near future.

  6. Seismic Load Rating Procedure for Welded Steel Frames Oligo-cyclic Fatigue

    International Nuclear Information System (INIS)

    Ratiu, Mircea D.; Moisidis, Nicolae T.

    2004-01-01

    A dynamic load rating approach for seismic qualification of cold-formed steel welded frames is presented. Allowable seismic loads are developed from cyclic and monotonic tests of standard cold-formed steel components commonly used for piping and electrical raceway supports. The method permits simplified qualification of all connections of frame components through a single load comparison. Test input consists of rotation/cycles-to-failure data and monotonic moment/rotation data. Cyclic data are statistically evaluated to determine an acceptable maximum seismic rotation for the connection. The allowable seismic load is determined from the corresponding static rotation. Application to seismic qualification procedures is discussed. (authors)

  7. A possible recycling method for high grade steels EAFD in polymer composites.

    Science.gov (United States)

    Niubó, M; Fernández, A I; Chimenos, J M; Haurie, L

    2009-11-15

    This work evaluates the feasibility of incorporating electric arc furnace dust (EAFD), as filler in a polymer matrix, to obtain a moldable heavyweight sheet, useful for acoustic insulation in automotive industry. For this purpose EAFD from a steel factory that manufactures high quality steels, was characterized and different formulations of composites were prepared. Physical and mechanical properties, as well as fire behaviour were tested and compared with a polymer composite compounded with common mineral fillers. Optimum formulation with 25% EAFD fulfils the RoHs Directive used by automotive industry to regulate heavy metals content. Leaching test was also performed on prepared composites to classify the material after use.

  8. Study on cementitious properties of steel slag

    Directory of Open Access Journals (Sweden)

    Zhu G.

    2013-01-01

    Full Text Available The converter steel slag chemical and mineral components in China’s main steel plants have been analysed in the present paper. The electronic microscope, energy spectrum analysis, X-ray diffraction analysis confirmed the main mineral compositions in the converter slag. Converter slag of different components were grounded to obtain a powder with specific surface area over 400m2/kg, making them to take place some part of the cement in the concrete as the admixture and carry out the standard tests. The results indicate that the converter slag can be used as cementitious materials for construction. Furthermore, physical mechanic and durability tests on the concrete that certain amount of cement be substituted by converter steel slag powder from different steel plants are carried out, the results show that the concrete with partial substitution of steel slag powder has the advantages of higher later period strength, better frost resistance, good wear resistance and lower hydration heat, etc. This study can be used as the technical basis for “Steel Slag Powder Used For Cement And Concrete”, “Steel Slag Portland Cement”, “Low Heat Portland Steel Slag Cement”, “Steel Slag Road Cement” in China, as well as a driving force to the works of steel slag utilization with high-value addition, circular economy, energy conservation and discharge reduction in the iron and steel industry.

  9. Corrosion behavior of 2205 duplex stainless steel.

    Science.gov (United States)

    Platt, J A; Guzman, A; Zuccari, A; Thornburg, D W; Rhodes, B F; Oshida, Y; Moore, B K

    1997-07-01

    The corrosion of 2205 duplex stainless steel was compared with that of AISI type 316L stainless steel. The 2205 stainless steel is a potential orthodontic bracket material with low nickel content (4 to 6 wt%), whereas the 316L stainless steel (nickel content: 10 to 14 wt%) is a currently used bracket material. Both stainless steels were subjected to electrochemical and immersion (crevice) corrosion tests in 37 degrees C, 0.9 wt% sodium chloride solution. Electrochemical testing indicates that 2205 has a longer passivation range than 316L. The corrosion rate of 2205 was 0.416 MPY (milli-inch per year), whereas 316L exhibited 0.647 MPY. When 2205 was coupled to 316L with equal surface area ratio, the corrosion rate of 2205 reduced to 0.260 MPY, indicating that 316L stainless steel behaved like a sacrificial anode. When 316L is coupled with NiTi, TMA, or stainless steel arch wire and was subjected to the immersion corrosion test, it was found that 316L suffered from crevice corrosion. On the other hand, 2205 stainless steel did not show any localized crevice corrosion, although the surface of 2205 was covered with corrosion products, formed when coupled to NiTi and stainless steel wires. This study indicates that considering corrosion resistance, 2205 duplex stainless steel is an improved alternative to 316L for orthodontic bracket fabrication when used in conjunction with titanium, its alloys, or stainless steel arch wires.

  10. STEFINS: a steel freezing integral simulation program

    International Nuclear Information System (INIS)

    Frank, M.V.

    1980-09-01

    STEFINS (STEel Freezing INtegral Simulation) is a computer program for the calculation of the rate of solidification of molten steel on solid steel. Such computations arize when investigating core melt accidents in fast reactors. In principle this problem involves a coupled two-dimensional thermal and hydraulic approach. However, by physically reasonable assumptions a decoupled approach has been developed. The transient solidification of molten steel on a cold wall is solved in the direction normal to the molten steel flow and independent from the solution for the molten steel temperature and Nusselt number along the direction of flow. The solutions to the applicable energy equations have been programmed in cylindrical and slab geometries. Internal gamma heating of steel is included

  11. Irradiation embrittlement of pressure vessel steels

    International Nuclear Information System (INIS)

    Brumovsky, M.; Vacek, M.

    1975-01-01

    A Standard Research Programme on Irradiation Embrittlement of Pressure Vessel Steels was approved by the Coordinating Meeting on the 12th May 1972 at the Working Group on Engineering Aspects of Irradiation Embrittlement of Pressure Vessel Steels. This Working Group was set up by the International Atomic Energy Agency in Vienna. Seven countries with their research institutes agreed on doing irradiation experiments according to the approved programme on steel A533 B from the U.S. HSST Programme. The Czechoslovak contribution covering tensile and impact testing of non-irradiated steel and steel irradiated at 280degC to 1.3 x 10 23 n/m 2 (E above 1 MeV) is presented in this report. As an additional part the same set of experiments was carried out on two additional steels - A 542 and A 543, made in SKODA Works for comparison of their irradiation embrittlement and hardening with A533 B steel. (author)

  12. [Electrical storm].

    Science.gov (United States)

    Barnay, C; Taieb, J; Morice, R

    2007-11-01

    Electrical storm is defined as repeated occurrence of severe ventricular arrhythmias requiring multiple cardioversions, two or more or three or more following different studies. The clinical aspect can sometimes be made of multiple, self aggravating, life threatening accesses. There are three main clinical circumstances of occurrence: in patients equipped with intracardiac defibrillators, during the acute phase of myocardial infarction and in Brugada syndrome. 10 to 15% of patients with cardiac defibrillators are subject to electrical storms in a period of two years. The causative arrhythmia is most often ventricular tachycardia than ventricular fibrillation, especially in secondary prevention and if the initial arrhythmias justifying the device was a ventricular tachycardia. Precipitaing factors are present in one third of cases, mainly acute heart failure, ionic disorders and arrhythmogenic drugs. Predictive factors are age, left ventricular ejection fractionelectrical shock in 50% of cases, antitachycardi stimulation in 30% and in 20% by association of the two. Treatment, after elimination of inappropriate shocks, is mainly based on beta-blockers and amiodarone, class I antiarrhythmics, lidocaïne or bretylium in some cases, and sedation pushed to general anesthesia in some cases. Radio-frequency ablation and even heart transplantation have been proposed in extreme cases. Quinidine has been proved efficient in cases of Brugada syndrome.

  13. Electric crossover

    International Nuclear Information System (INIS)

    Schuster, R.M.; Luria, N.G.

    1977-01-01

    This invention concerns an electric crossover that makes a steam and pressure-tight seal for a conductor crossing two separate walls of a nuclear reactor vessel that seismic tremors or thermal expansion of the walls and conductor subject to relative displacements. The conductors, that have to cross the vessels, are fixed to the walls of the vessel in crossover systems fitted in crossover channels made in the walls of the vessel on their initial manufacture. The separate walls of the vessel move independently when they undergo an earth tremor or a temperature change between the walls or between the conductor. This shift can damage the conductor or the crossover system and this could give rise to cause steam or other materials to leak in the reactor should leaks occur in the primary system. Furthermore, in the case of medium or high power conductors, which are relatively rigid, the non-alignment of the crossover channels can bring about awkward stresses in the conductors or their protective sheathing. The aims of this invention are fulfilled by designing an electric crossover to pass at least one conductor through the two separate walls of a vessels, that includes an initial sub-assembly crossover, secured in a leak-tight manner to the first wall and a second sub-sessembly crossover in sliding or rolling contact with the second wall, whilst forming a leak-tight seal with it [fr

  14. Comparative analysis of two hybrid energy storage systems used in a two front wheel driven electric vehicle during extreme start-up and regenerative braking operations

    International Nuclear Information System (INIS)

    Itani, Khaled; De Bernardinis, Alexandre; Khatir, Zoubir; Jammal, Ahmad

    2017-01-01

    Highlights: • Comparison of HESS Ultracapacitor and Flywheel for maximizing EV energy recovery. • Energy recovery performed for extreme two front-wheel driven EV brake conditions. • Regenerative EV braking control strategies and constraints for HESS. • Comparative cost effectiveness for two HESS solutions Ultracapacitors and Flywheel. - Abstract: This paper presents the comparative study of two hybrid energy storage systems (HESS) of a two front wheel driven electric vehicle. The primary energy source of the HESS is a Li-Ion battery, whereas the secondary energy source is either an ultracapacitor (UC) or a flywheel energy system (FES). The main role of the secondary source is to deliver/recover energy during high peak power demand, but also to increase battery lifetime, considered among the most expensive items in the electric vehicle. As a first step, a techno-economic comparative study, supported by strong literature research, is performed between the UC and the FES. The design and sizing of each element will be presented. The comparison criteria and specifications are also described. The adopted approach in this paper is based on an academic non-oriented point of view. In a second step, each of the HESS will be integrated in a more global Simulink model which includes the vehicle model, the traction control system (TCS), the regenerative braking system and the vehicle actuators. Simulation tests are performed for an extreme braking and vehicle starting-up operations. Tests are realized on two different surface road types and conditions (high and low friction roads) and for different initial system states. In order to show the most appropriate storage system regarding compactness, weight and battery constraints minimization, deep comparative analysis is provided.

  15. Resistance to pitting corrosion in ferritic and austenitic/ferritic steels

    International Nuclear Information System (INIS)

    De Bouvier, O.

    1995-01-01

    Stainless steel tubes carrying raw water are potentially vulnerable to pitting corrosion. With a view to minimizing the corrosion risk in the river-water-cooled condensers at PWR power plant, a study was conducted to determine initiation conditions and incubation durations for pitting corrosion in stagnant water. As a result, condenser tubes in Z2 CI 18 (439) or Z2 CT 18-10 (304L) steels were phased out in favour of Z2 CND 16-32 (316L) stainless steel. The same question can be yield for other applications and especially for all types of exchangers for use in electrical applications. This study sought to assess alternative methods for estimating pitting corrosion, and to check the results of these methods against the actual behaviour of studied steels. The study covered ferritic steels (439, 444, 290Mo), austenitic steel (316L) and austenitic/ferritic steels (Uranus 35N, 45N, 47N, 52N). Two approaches were adopted: laboratory tests to compare pitting corrosion risks on different materials, and tests for characterizing the behaviour of steels exposed to river water. The study begins with a laboratory tests that yield an arbitrary parameter for quantifying pitting corrosion resistance. One method involves measuring the pitting temperature in an aggressive ferric chloride solution. Other methods measure the pitting potential, either statistically (Multipit method) or deterministically (polarization curve). We then go on to discuss tests under simulated life-like conditions, involving repeated immersions in water from the Seine. (author). 9 refs., 13 figs, 9 tabs

  16. Electric-Drive Vehicles

    Energy Technology Data Exchange (ETDEWEB)

    Septon, Kendall K [National Renewable Energy Laboratory (NREL), Golden, CO (United States)

    2017-09-11

    Electric-drive vehicles use electricity as their primary fuel or to improve the efficiency of conventional vehicle designs. These vehicles can be divided into three categories: Hybrid electric vehicles (HEVs), Plug-in hybrid electric vehicles (PHEVs), All-electric vehicles (EVs). Together, PHEVs and EVs can also be referred to as plug-in electric vehicles (PEVs).

  17. Electric-Drive Vehicles

    Energy Technology Data Exchange (ETDEWEB)

    None

    2017-09-01

    Electric-drive vehicles use electricity as their primary fuel or to improve the efficiency of conventional vehicle designs. These vehicles can be divided into three categories: Hybrid electric vehicles (HEVs), Plug-in hybrid electric vehicles (PHEVs), All-electric vehicles (EVs). Together, PHEVs and EVs can also be referred to as plug-in electric vehicles (PEVs).

  18. Marine atmospheric corrosion of carbon steels

    Directory of Open Access Journals (Sweden)

    Morcillo, Manuel

    2015-06-01

    Full Text Available Basic research on marine atmospheric corrosion of carbon steels is a relatively young scientific field and there continue to be great gaps in this area of knowledge. The presence of akaganeite in the corrosion products that form on steel when it is exposed to marine atmospheres leads to a notable increase in the corrosion rate. This work addresses the following issues: (a environmental conditions necessary for akaganeite formation; (b characterisation of akaganeite in the corrosion products formed; (c corrosion mechanisms of carbon steel in marine atmospheres; (d exfoliation of rust layers formed in highly aggressive marine atmospheres; (e long-term corrosion rate prediction; and (f behaviour of weathering steels. Field research has been carried out at Cabo Vilano wind farm (Camariñas, Galicia in a wide range of atmospheric salinities and laboratory work involving the use of conventional atmospheric corrosion techniques and near-surface and bulk sensitive analytical techniques: scanning electron microscopy (SEM/energy dispersive spectrometry (EDS, X-ray diffraction (XRD, Mössbauer spectroscopy and SEM/μRaman spectroscopy.La investigación fundamental en corrosión atmosférica marina de aceros al carbono es un campo científico relativamente joven que presenta grandes lagunas de conocimiento. La formación de akaganeíta en los productos de corrosión que se forman sobre el acero cuando se expone a atmósferas marinas conduce a un incremento notable de la velocidad de corrosión. En el trabajo se abordan las siguientes cuestiones: (a condiciones ambientales necesarias para la formación de akaganeíta, (b caracterización de la akaganeíta en los productos de corrosión formados, (c mecanismos de corrosión del acero al carbono en atmósferas marinas, (d exfoliación de las capas de herrumbre formadas en atmósferas marinas muy agresivas, (e predicción de la velocidad de corrosión a largo plazo, y (f comportamiento de aceros patinables. La

  19. Recycling of electric arc furnace dust

    International Nuclear Information System (INIS)

    Marques Sobrinho, Vicente de Paulo Ferreira; Oliveira, Jose Roberto de; Tenorio, Jorge Alberto Soares; Espinosa, Denise Crocce Romano

    2010-01-01

    This research aims to study the process of incorporation of the metal iron in electric arc furnace dust (EAFD), from a steel mill producing long steel by liquid iron in addition to the changing temperature of 1400 degrees Celsius of EAFD 'as received', the percentage of EAFD to be added (5, 10 and 20% of initial weight of sample pig iron) and the time of withdrawal of the sample of pig iron and slag (30 minutes after the addition of EAFD). Previously, the EAFD will be characterized using the following techniques: chemical analysis, size analysis, specific surface area, Xray diffraction, scanning electron microscopy (SEM) and Energy Dispersive Spectroscopy (EDS) microanalysis. . After characterization, the EAFD will be added to the bath of liquid pig iron. It is expected that the results obtained at the end of the research allow the evaluation of the iron metal incorporation of EAFD in pig iron bath. (author)

  20. Earthquake response of steel braces and braced steel frames

    OpenAIRE

    Gan, Wenshui

    1996-01-01

    This thesis consists of three parts. Chapter 2 deals with the dynamic buckling behavior of steel braces under cyclic axial end displacement. Braces under such a loading condition belong to a class of "acceleration magnifying" structural components, in which a small motion at the loading points can cause large internal acceleration and inertia. This member-level inertia is frequently ignored in current studies of braces and braced structures. This chapter shows that, under certain conditions, ...