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Sample records for nonoriented electrical steel

  1. 78 FR 73562 - Non-Oriented Electrical Steel From China, Germany, Japan, Korea, Sweden, and Taiwan; Determinations

    Science.gov (United States)

    2013-12-06

    ... COMMISSION Non-Oriented Electrical Steel From China, Germany, Japan, Korea, Sweden, and Taiwan..., Sweden, and Taiwan of non-oriented electrical steel, provided for in subheadings 7225.19.00 and 7226.19... Taiwan and LTFV imports of non-oriented electrical steel from China, Germany, Japan, Korea, Sweden,...

  2. Effects of Sn Addition on Core Loss and Texture of Non-Oriented Electrical Steels

    Institute of Scientific and Technical Information of China (English)

    DONG Hao; ZHAO Yu; YU Xiao-jun; LIAN Fa-zeng

    2009-01-01

    The effects of Sn addition on core loss and texture of non-oriented electrical steels were investigated. Ex-periments revealed that the core loss of non-oriented electrical steels could be obviously decreased and the intensity of {111} texture and {112} texture of final annealed specimens could be markedly reduced by Sn addition. The reasons for reducing core loss and the intensity of unfavorable texture were analyzed.

  3. The relation between the magnetostriction and the hysteresis losses in the non-oriented electrical steels

    NARCIS (Netherlands)

    Pulnikov, A.; Decocker, R.; Permiakov, V.; Dupre, L.; Vandevelde, L.; Petrov, R.; Melkebeek, J.; Houbaert, Y.; Gyselinck, J.; Wisselink, H.

    2005-01-01

    In real electromagnetic devices the non-oriented electrical steel is often subjected to various mechanical stresses. These stresses affect the magnetic properties of the steel, such as the hysteresis losses and the magnetostriction. In this paper, the mechanisms responsible for the variation of the

  4. Work roll thermal contour prediction model of nonoriented electrical steel sheets in hot strip mills

    Institute of Scientific and Technical Information of China (English)

    Ningtao Zhao; Jianguo Cao; Jie Zhang; Yi Su; Tanli Yan; Kefeng Rao

    2008-01-01

    The demands for profile and flatness of nonoriented electrical steels are becoming more and more severe. The temperature field and thermal contour of work rolls are the key factors that affect the profile and flatness control in the finishing trains of the hot rolling. A theoretic mathematical model was built by a two-dimensional finite difference to calculate the temperature field and thermal contour at any time within the entire rolling campaign in the hot rolling process. To improve the calculating speed and precision,some special solutions were introduced, including the development of this model, the simplification of boundary conditions, the computation of heat transfer coefficient, and the narrower mesh along the edge of the strip. The effects of rolling pace and work roll shifting on the temperature field and thermal contour of work rolls in the hot rolling process were demonstrated. The calculated results of the prediction model are in good agreement with the measured ones and can be applied to guiding profde and flatness control of nonoriented electrical steel sheets in hot strip mills.

  5. Profile and Flatness Control Technology With a Long Shifting Stroke on Wide Non-Oriented Electrical Steel Sheets%Profile and Flatness Control Technology With a Long Shifting Stroke on Wide Non-Oriented Electrical Steel Sheets

    Institute of Scientific and Technical Information of China (English)

    YANG Guang-hui; CAO Jian-guo; ZHANG Jie; SONG Ping; YAN Tan-li; RAO Ke-feng

    2012-01-01

    In order to solve the difficult profile and flatness control problem of wide non-oriented electrical steel sheets, the factors such as the relationship between strip crown control and strip width, the relationship between the maximum wearing value of work roll and the number of a rolling campaign and the wear contour change of work roll were analyzed on the basis of industrial test. Through analyzing the rolling process characteristics of non-oriented e- lectrical steel sheets, the ASR (asymmetry self-compensating work rolls) shape control technology and its roll shift- ing strategy of the wider non-oriented electrical steel sheets was proposed and developed. When the technology was applied, the number of the wide non-oriented electrical steel (2.3 mm× 1 280 mm) in one rolling campaign rose from 40 coils of the trial production to 70 coils of the industrial production, the ratio of the measured strip crown less than 45 um was increased from 50.0% to 94.9%, and the ratio of the measured strip crown more than 60 um was decreased from 20.0% to 0.7%.

  6. 78 FR 62660 - Non-Oriented Electrical Steel From China, Germany, Japan, Korea, Sweden, and Taiwan Institution...

    Science.gov (United States)

    2013-10-22

    ... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Non-Oriented Electrical Steel From China, Germany, Japan, Korea, Sweden, and Taiwan Institution of... retarded, by reason of imports from China, Germany, Japan, Korea, Sweden, and Taiwan of...

  7. Effect of Boron Content on the Microstructure and Magnetic Properties of Non-oriented Electrical Steels

    Institute of Scientific and Technical Information of China (English)

    WAN Yong; CHEN Weiqing

    2015-01-01

    The effects of boron content in the range of 0-0.0082 wt%, on the inclusion type, microstructure, texture and magnetic properties of non-oriented electrical steels have been studied. Afterfi nal annealing, the addition of excess boron(w(Bt)>0.004 1 wt%) led to the formation of Fe2B particles. As boron content increased, grain size increased and reached a maximum in steel with 0.004 1 wt% boron. Furthermore, steel containing 0.004 1 wt% boron had the strongest {100}fi ber texture, Goss texture and the weakest {111}fi ber texture among thefi ve tested steels. Flux densityfi rstly rapidly increased and then suddenly decreased with increasing boron content and reached a maximum in steel with 0.004 1 wt% boron. Conversely, core lossfi rst sharply decreased and then abruptly increased with the increase of boron content and reached a minimum in steel containing 0.004 1 wt% boron. Steel containing 0.004 1 wt% boron obtained the best magnetic properties, predominantly through the development of optimum grain size and favorable texture.

  8. Effect of copper precipitates on the stability of microstructures and magnetic properties of non-oriented electrical steels

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Meng; Zeng, Yanping, E-mail: zengyanping@mater.ustb.edu.cn

    2015-10-01

    Non-oriented electrical steels with different amounts of copper were prepared and the microstructure and magnetic properties of each kind of steel were studied. The results show that there exist a large number of Cu-rich metastable precipitates in the hot-rolled bands of the steels containing copper. They not only can decrease the sensitivity of the microstructures and magnetic properties of the steels to the change of process parameters but also can significantly reduce the core loss of the steels by improving the recrystallization textures without obviously decreasing the magnetic induction. Therefore, it is possible to control the microstructures and then magnetic properties of non-oriented electrical steels by the copper precipitates. - Highlights: • Small quantities of copper were added to non-oriented electrical steels. • A metastable Cu-rich phase precipitated in hot-rolled bands. • These precipitates can increase the microstructure stability of the steel. • These precipitates can also increase the stability of magnetic properties. • The microstructure and magnetic properties can be controlled by these precipitates.

  9. Local Scale Microstructural Effects from the Deformation and Recrystallization of Non-Oriented Electrical Steels

    Science.gov (United States)

    Gallaugher, Matthew; Ding, Yaoyao; Ghosh, Pampa; Chromik, Richard R.

    2016-12-01

    The magnetic properties of non-oriented electrical steels are determined by a combination of several metallurgical variables, including crystal orientation, misorientation (the orientation difference between two crystal orientations), and the amount of residual stress associated with plastic deformation. These variables are influenced by cold rolling and annealing. In order to study these relationships, samples in the semi-processed condition were subjected to an additional cold roll and a subsequent annealing at different temperatures, and then characterized using electron backscatter diffraction and nanoindentation. The process routing for these samples was not intended to be representative of real-world manufacturing; the purpose was to produce a spread in the metallurgical variables being investigated. Although some trends were observed involving orientation and misorientation, when present, deformation observed close to grain boundaries appeared to be the most influential variable on the magnetic properties.

  10. Local Scale Microstructural Effects from the Deformation and Recrystallization of Non-Oriented Electrical Steels

    Science.gov (United States)

    Gallaugher, Matthew; Ding, Yaoyao; Ghosh, Pampa; Chromik, Richard R.

    2016-05-01

    The magnetic properties of non-oriented electrical steels are determined by a combination of several metallurgical variables, including crystal orientation, misorientation (the orientation difference between two crystal orientations), and the amount of residual stress associated with plastic deformation. These variables are influenced by cold rolling and annealing. In order to study these relationships, samples in the semi-processed condition were subjected to an additional cold roll and a subsequent annealing at different temperatures, and then characterized using electron backscatter diffraction and nanoindentation. The process routing for these samples was not intended to be representative of real-world manufacturing; the purpose was to produce a spread in the metallurgical variables being investigated. Although some trends were observed involving orientation and misorientation, when present, deformation observed close to grain boundaries appeared to be the most influential variable on the magnetic properties.

  11. Effect of magnetic properties of non-oriented electrical steel on torque characteristics of interior-permanent-magnet synchronous motor

    Science.gov (United States)

    Fujimura, Hiroshi; Nitomi, Hirokatsu; Yashiki, Hiroyoshi

    The torque characteristics of interior-permanent-magnet synchronous motor (IPMSM), in which core materials were our conventional non-oriented electrical steel 35SX250 and our developed steels 35SXH, 27SXH with high permeability, were measured by a pulse wave modulation (PWM) inverter control. The torque characteristics of the motor with developed steels were superior to that of conventional steel. The advantage of developed steels was remarkable in the high-toque region. Experimental torque separation using current phase control showed that reluctance torque was strongly affected by the magnetic properties of core materials. And we did magnetic field analysis of the motors by finite element method (FEM). The flux density in the teeth of the stator core was higher in the high permeability steels than that in the conventional steel under the same current condition. The developed steels are expected to be suited to the stator material of IPMSM used as drive motors for electric vehicles and compressor motors for air conditioner.

  12. Effect of annealing prior to cold rolling on magnetic and mechanical properties of low carbon non-oriented electrical steels

    Energy Technology Data Exchange (ETDEWEB)

    Gutierrez-Castaneda, E.J., E-mail: emmanuel.gutierrez@yahoo.com.mx [Centro de Investigacion y de Estudios Avanzados del Instituto Politecnico Nacional (CINVESTAV-IPN), Department of Metallurgical Engineering and Materials Science, Carretera Saltillo-Monterrey, Km 13.5, 25900 Ramos Arizpe, Coahuila, P.O. Box 663, Saltillo Coahuila, 25000 (Mexico); Salinas-Rodriguez, A., E-mail: armando.salinas@cinvestav.edu.mx [Centro de Investigacion y de Estudios Avanzados del Instituto Politecnico Nacional (CINVESTAV-IPN), Department of Metallurgical Engineering and Materials Science, Carretera Saltillo-Monterrey, Km 13.5, 25900 Ramos Arizpe, Coahuila, P.O. Box 663, Saltillo Coahuila, 25000 (Mexico)

    2011-10-15

    The effects of annealing prior to cold rolling on the microstructure, magnetic and mechanical properties of low-C grain non-oriented (GNO) electrical steels have been investigated. The grain structure of hot-rolled electrical steel strips is modified by annealing at temperatures between 700 and 1050 deg. C. Annealing at temperatures less than the ferrite to austenite+ferrite transformation temperature on heating (Ac{sub 1}) causes a marginal effect on the grain size. However, annealing in the intercritical region at temperatures between Ac{sub 1} and Ac{sub 3} (the ferrite+austenite to austenite transformation temperature on heating) causes rapid decarburization and development of large columnar ferrite grains free of carbide particles. This microstructure leads, after cold rolling and a fast annealing treatment, to carbide free, large ferrite grain microstructures with magnetic and mechanical properties superior to those observed typically in the same steel in the industrially fully processed condition. These results are attributed to the increment in grain size and to the {l_brace}1 0 0{r_brace} fiber texture developed during the final annealing at temperatures up to 850 deg. C. Annealing at higher temperatures, T>Ac{sub 3}, results in a strong {l_brace}1 1 1{r_brace} fiber texture and an increase of the quantity of second phase particles present in the microstructure, which lead to a negative effect on the final properties. The results suggest that annealing prior to cold rolling offers an attractive alternative processing route for the manufacture of fully processed low C GNO electrical steels strips. - Highlights: > Electrical steels are produced by an alternative processing route. > Annealing of the hot rolled electrical steel strips causes rapid decarburization. > Development of the <1 0 0>//ND texture results in better magnetic properties. > Magnetic properties of electrical steels depend on the grain size and texture. > Second phase particles and grain

  13. Effect of Cutting Techniques on the Structure and Magnetic Properties of a High-grade Non-oriented Electrical Steel

    Institute of Scientific and Technical Information of China (English)

    SHI Wenmin; LIU Jing; LI Changyi

    2014-01-01

    The high grade non-oriented electrical steel sheets containing 3.0%Si were manufacturing processed using different cutting techniques, then they were stress relief annealed(SRA), the profiles and textures of the cutting edges were compared before and after annealing, and the magnetic properties of these specimens were tested and compared. The experimental results show that the iron loss of the specimen by water jet cutting is the lowest, but the magnetic induction under the low magnetic field is the highest, the iron loss of the specimen by laser cutting is the highest, but the magnetic induction under the low magnetic field is the lowest. It is necessary to adopt suitable production conditions and minimize the deterioration involved, and the magnetic property can be recovered by SRA effectively.

  14. Influence of shear cutting parameters on the electromagnetic properties of non-oriented electrical steel sheets

    Science.gov (United States)

    Weiss, H. A.; Leuning, N.; Steentjes, S.; Hameyer, K.; Andorfer, T.; Jenner, S.; Volk, W.

    2017-01-01

    Mechanical stress occurring during the manufacturing process of electrical machines detrimentally alters the magnetic properties (iron losses and magnetizability). This affects the efficiency and performance of the machine. Improvement of the manufacturing process in terms of reduced magnetic property deterioration enables the full potential of the magnetic materials to be exploited, and as a result, the performance of the machine to be improved. A high quantity of electrical machine components is needed, with shear cutting (punching, blanking) being the most efficient manufacturing technology. The cutting process leads to residual stresses inside the non-oriented electrical sheet metal, resulting in increased iron losses. This paper studies the residual stresses induced by punching with different shear cutting parameters, taking a qualitative approach using finite element analysis. In order to calibrate the finite element analysis, shear cutting experiments are performed. A single sheet tester analysis of the cut blanks allows the correlation between residual stresses, micro hardness measurements, cutting surface parameters and magnetic properties to be studied.

  15. Influence of thermomechanical processing on shear bands formation and magnetic properties of a 3% Si non-oriented electrical steel

    Energy Technology Data Exchange (ETDEWEB)

    Silva Ferreira de Dafe, Sara, E-mail: saradafe@gmail.com [Physics Department, Federal University of Ouro Preto, Campus Universitario, Ouro Preto, MG 35400000 (Brazil); Costa Paolinelli, Sebastiao da [Research Department, ArcelorMittal Inox Brasil, Praca Primeiro de Maio, 9 Timoteo, MG 35180018 (Brazil); Barros Cota, Andre [Physics Department, Federal University of Ouro Preto, Campus Universitario, Ouro Preto, MG 35400000 (Brazil)

    2011-12-15

    The effect of thermomechanical processing on the formation of shear bands and on the magnetic properties of a 3.0 wt% silicon non-oriented steel was investigated by hot rolling samples with different thicknesses at different temperatures, in order to obtain a variation in hot band grain size and cold strain. All the samples were processed in a single-stage cold rolling and finally annealed at 1020 deg. C. It was found that the increase of the hot band grain size decreases the {gamma} fiber volume fraction and increases the {eta} fiber volume fraction after the final annealing. The increase of the cold strain strongly contributed to this result. A good combination of intense generation of shear bands, and proper crystallographic texture, due to higher nucleation of grains with favorable orientations to magnetization in these bands, can be obtained for the samples hot rolled at 1000 and 1120 deg. C and submitted to cold strain of 64.3% and 72.2% respectively. However the best combination of B{sub 50}, W{sub 15/60} and {mu}{sub r} can be obtained by hot rolling the samples at 1000 deg. C to the thickness of 1.4 mm, corresponding to 64.3% of cold strain. - Highlights: > Effect of processing on the magnetic properties of a non-oriented electrical steel. > Shear band generation during cold rolling is essential to reach a favorable texture. > Great magnetic properties obtained by hot rolling at 1000 deg. C and 64.3% cold strain.

  16. Rapid heating effects on grain-size, texture and magnetic properties of 3% Si non-oriented electrical steel

    Indian Academy of Sciences (India)

    Jian Wang; Jun Li; Xinfeng Wang; Xiaochuan Mi; Shengen Zhang

    2011-12-01

    The rapid heating effects on the microstructure, texture and magnetic properties of 3% Si nonoriented electrical steel has been investigated through optical microscopy, X-ray diffraction and Epstein frame. The results show that recrystallized grains were refined with increased heating rate, caused by the nucleation rate increase, which is faster than the growth rate due to rapid hearting. With the heating rate increase, the characteristic {111} recrystallization fibre of cold-rolled steel was depressed, but the beneficial $\\langle$001$\\rangle$//RD and $\\langle$001$\\rangle$//ND fibres were significantly strengthened. Although the grain-size decreases with heating rate increasing, the optimal magnetic properties can also be obtained through the recrystallized grain-size and texture optimization by rapid heating. In this research, we find the magnetic properties optimization can be obtained when annealed with 100°C/s heating rate: the core loss ($P_{1.5/50}$) decrease 13% and the magnetic induction ($B_{50}$) increase 3%.

  17. Evaluation of stress distribution due to shearing in non-oriented electrical steel by using synchrotron radiation

    Energy Technology Data Exchange (ETDEWEB)

    Zaizen, Yoshiaki, E-mail: y-zaizen@jfe-steel.co.jp; Omura, Takeshi; Senda, Kunihiro [Steel Research Laboratory, JFE Steel Corporation, Kawasakidori 1,Mizushima, Kurashiki,712-8511 (Japan); Fukumura, Masaru [Steel Research Laboratory, JFE Steel Corporation, Kawasaki, Kanagawa 210-0855 (Japan); Toda, Hiroaki [Steel Business Planning Dept, JFE Steel Corporation, Tokyo 100-0011 (Japan)

    2016-05-15

    The influence of the shearing process on the iron loss of non-oriented electrical steels with grain sizes of 10 μm-150 μm was investigated. The deterioration ratio of iron loss was clearly smaller in sample with small grain sizes. The droop height, reflecting the amount of plastic deformation, displayed a good relationship with the deterioration of iron loss under the effect of the material grain size. To clarify the strain distribution around the sheared edge, the elastic strain in a sheet sample with the thickness of 0.30 mm and grain size of 10 μm was evaluated by using synchrotron radiation. The width of the region of elastic strain due to shearing was two or three times of the material thickness. The results of the plastic strain distribution obtained by the measurements were then used to estimate the iron loss deterioration rate in 5 mm width sheared samples. The estimated loss deteriotation coincided with the actual measured iron loss.

  18. Effects of processing conditions on the final microstructure and magnetic properties in non-oriented electrical steels

    Science.gov (United States)

    Salinas-Beltrán, J.; Salinas-Rodríguez, A.; Gutiérrez-Castañeda, E.; Deaquino Lara, R.

    2016-05-01

    This paper reports the effects of tensile deformation and annealing conditions on the microstructure and magnetic properties of non-oriented electrical steel. The samples were subjected to tensile strains between 8% and 25% and subsequently annealed in air at temperatures from 700 to 900 °C. The experimental results show that the crystallographic texture of annealed samples depends strongly on the annealing temperature. Fibers textures of type //RD, //ND and //ND, are obtained at temperatures below the Ae1. In contrast, annealing at temperatures within the two-phase field region (Ae1calculations with JMatPro software which show that the Ae1 and Ae3 transformation temperatures are 725 and 930 °C, respectively. It was also found that the final recrystallized grain size is inversely proportional to the deformation level imposed before the annealing it means, samples with higher deformation result in smaller grain size. In addition, energy losses in annealed samples are higher for higher levels of deformation, which indicates that grain size is the main microstructural parameter that affects the magnetic behavior of annealed samples.

  19. Non-oriented electrical sheets

    Science.gov (United States)

    Brissonneau, Pierre

    1984-02-01

    After placing the economic and technological importance of non-oriented magnetic sheets on the same level as that of grain-oriented sheets, the recent stages in the history of non-oriented sheets are recalled. The progress made in the knowledge of the physics of magnetism now allows the functions of the principal properties of non-oriented sheets to be analyzed. Current production of non-oriented sheets is marked by an evolution towards a split of the market between top-grade sheets, which could still be improved significantly, and lower grades, for which the cost of production continues to be practically the only determining factor.

  20. High temperature fracture mechanisms non-oriented electrical steels; Mecanismos de fractura a alta temperatura en aceros electricos no-orientados

    Energy Technology Data Exchange (ETDEWEB)

    Garcia-Sanchez, E. O.; Trevino-Luna, E. A.; Salinas-Rodriguez, A.; Leduc-Lezama, L. A.

    2007-07-01

    In this research work the effect of deformation temperature on the hot ductility of non-oriented electrical steels (0.6% Si-0.3 Al%) was studied using high temperature tensile tests. The specimens were machined from two thin slabs (50 mm thickness) produced by CSP process (Compact Strip Process), one of then using 100% sponge iron and the other using 67% scrap and 33% sponge iron. the tensile tests were carried out at constant strain rate (5x10{sup -}4 s{sup -}1). and a temperature range from 850 to 1.200 degree centigree. The results showed that the ductility decreased with the increment in the temperature until approximately 1,000 degree centigree. At higher temperatures, a ductility recovery was observed only in the steel fabricated without scrap. Scanning Electron Microscopy on fracture surfaces showed that the loss of ductility is associated with intergranular cracking promoted by the austenitic transformation and AIN grain boundaries precipitation. (Author)

  1. The influence of the cutting density on the magnetic properties of non-oriented electrical steels cut through mechanical punching and water jet technologies

    Science.gov (United States)

    Paltanea, V.; Paltanea, G.; Gavrila, H.; Popovici, D.; Jiga, G.

    2017-02-01

    The use of high quality non-oriented electrical steel and of an innovative design for the magnetic cores of the electrical machines are very important, in order to minimize the value of the total energy losses. The energy losses are strongly influenced by the cutting technologies, and the producers of the electrical machines want to minimize the deterioration of the magnetic properties during the manufacturing process. The influence of the cutting density on the magnetic permeability and energy losses was analyzed and one can notice that these magnetic properties are strongly influenced by the cutting technologies. There were tested sheet samples of M400-50A and M700-50A industrial steel grades (thickness of 0.50 mm), cut through mechanical and water jet technologies. All samples have the length equal to 300 mm and the width of 30, 15, 10, 7.5 and 5 mm. The magnetic characterization was performed using a laboratory single strip tester, which can make measurements on samples with an area of 300 × 30 mm2. In order to have the standard width of 30 mm, there were put together side by side 2, 3, 4 and 6 pieces with different widths. The magnetic properties were analyzed at 1000 mT in the frequency range 10 ÷ 400 Hz. It was observed that the processing conditions must be controlled and optimized, in order to maintain a low deterioration of the magnetic properties of the non-oriented steels. In the case of water jet technology an increase of the cutting speed will be useful for the introduction of this method in the large scale manufacturing of the electrical machines.

  2. Effect of hot band grain size on development of textures and magnetic properties in 2.0% Si non-oriented electrical steel sheet

    Energy Technology Data Exchange (ETDEWEB)

    Lee, K.M. [Department of Materials Science and Engineering, Korea University, 5-1, Anam-dong, Sungbuk-Gu, Seoul 136-701 (Korea, Republic of); Huh, M.Y., E-mail: myhuh@korea.ac.kr [Department of Materials Science and Engineering, Korea University, 5-1, Anam-dong, Sungbuk-Gu, Seoul 136-701 (Korea, Republic of); Lee, H.J.; Park, J.T.; Kim, J.S. [Electrical Steel Sheet Research Group, Technical Research Laboratories, POSCO, Goedong-dong, Pohang (Korea, Republic of); Shin, E.J. [Korea Atomic Energy Research Institute, Neutron Science Division, Daejeon 305-353 (Korea, Republic of); Engler, O. [Hydro Aluminium Rolled Products GmbH, Research and Development Bonn, P.O. Box 2468, D-53014 Bonn (Germany)

    2015-12-15

    The effect of hot band grain size on the development of crystallographic texture and magnetic properties in non-oriented electrical steel sheet was studied. After cold rolling the samples with different initial grain sizes displayed different microstructures and micro-textures but nearly identical macro-textures. The homogeneous recrystallized microstructure and micro-texture in the sample having small grains caused normal continuous grain growth. The quite irregular microstructure and micro-texture in the recrystallized sample with large initial grain size provided a preferential growth of grains in 〈001〉//ND and 〈113〉//ND which were beneficial for developing superior magnetic properties. - Highlights: • We produced hot bands of electrical steel with different grain size but same texture. • Hot band grain size strongly affected cold rolling and subsequent annealing textures. • Homogeneous recrystallized microstructure caused normal continuous grain growth. • Irregular recrystallized microstructure led to selective growth of <001>//ND grains. • Hot band with large grains was beneficial for superior magnetic properties.

  3. Effects of rolling temperature on microstructure, texture, formability and magnetic properties in strip casting Fe-6.5 wt% Si non-oriented electrical steel

    Science.gov (United States)

    Liu, Hai-Tao; Li, Hao-Ze; Li, Hua-Long; Gao, Fei; Liu, Guo-Huai; Luo, Zhong-Han; Zhang, Feng-Quan; Chen, Sheng-Lin; Cao, Guang-Ming; Liu, Zhen-Yu; Wang, Guo-Dong

    2015-10-01

    Fe-6.5 wt% Si non-oriented electrical steel sheets with a thickness of 0.50 mm were produced by using a new processing route: strip casting followed by hot rolling, intermediate temperature (150-850 °C) rolling and final annealing. The present study focused on exploring the effects of rolling temperature varying from 150 to 850 °C on the microstructure and texture evolution, the formability and final magnetic properties. The microstructure and texture evolution at the various processing steps were investigated in detail by using OM, XRD, EBSD and TEM. It was found that the formability during rolling, the microstructure and texture before and after annealing and final magnetic properties highly depended on rolling temperature. The formability during rolling was gradually improved with increasing rolling temperature due to the slipping of dislocation. In particular, the rolling temperature dominated the formation of in-grain shear bands in the rolled microstructure, which played an important role in the development of final recrystallization microstructure and texture. In the case of lower temperature (150-450 °C) rolling, an inhomogeneous microstructure with a large amount of in-grain shear bands was formed in the rolled sheets, which finally resulted in a fine and inhomogeneous annealing microstructure dominated by mild λ-fiber texture composed of cube and {001} components and α*-fiber texture concentrated on {115} component. By contrast, in the case of higher temperature (650-850 °C) rolling, a relatively homogeneous microstructure without in-grain shear bands was formed instead in the rolled sheets, which finally led to a coarse and relatively homogeneous annealing microstructure characterized by strong α-fiber and γ-fiber texture. Accordingly, on the whole, both the magnetic induction (B8 and B50) and iron loss (P15/50 and P10/400) decreased with raising rolling temperature.

  4. 78 FR 69041 - Non-Oriented Electrical Steel From the People's Republic of China, Germany, Japan, the Republic...

    Science.gov (United States)

    2013-11-18

    ... ferrous waste and scrap using HTSUS subheading 7204.49 as published by GTA for the period from January... cold-rolled, flat- rolled, alloy steel products, whether or not in coils, regardless of width, having...

  5. Effects of rolling temperature on microstructure, texture, formability and magnetic properties in strip casting Fe-6.5 wt% Si non-oriented electrical steel

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Hai-Tao, E-mail: liuht@ral.neu.edu.cn [State Key Laboratory of Rolling and Automation, Northeastern University, P.O. Box 105, Shenyang 110819 (China); Institute of Research of Iron and Steel, Shasteel, Zhangjiagang 215625, Jiangsu (China); Li, Hao-Ze [State Key Laboratory of Rolling and Automation, Northeastern University, P.O. Box 105, Shenyang 110819 (China); Li, Hua-Long [Institute of Research of Iron and Steel, Shasteel, Zhangjiagang 215625, Jiangsu (China); Gao, Fei; Liu, Guo-Huai [State Key Laboratory of Rolling and Automation, Northeastern University, P.O. Box 105, Shenyang 110819 (China); Luo, Zhong-Han; Zhang, Feng-Quan; Chen, Sheng-Lin [National Engineering Research Center for Silicon Steel, Wuhan Iron & Steel (Group) Corp, Wuhan 430083 (China); Cao, Guang-Ming; Liu, Zhen-Yu; Wang, Guo-Dong [State Key Laboratory of Rolling and Automation, Northeastern University, P.O. Box 105, Shenyang 110819 (China)

    2015-10-01

    Fe-6.5 wt% Si non-oriented electrical steel sheets with a thickness of 0.50 mm were produced by using a new processing route: strip casting followed by hot rolling, intermediate temperature (150–850 °C) rolling and final annealing. The present study focused on exploring the effects of rolling temperature varying from 150 to 850 °C on the microstructure and texture evolution, the formability and final magnetic properties. The microstructure and texture evolution at the various processing steps were investigated in detail by using OM, XRD, EBSD and TEM. It was found that the formability during rolling, the microstructure and texture before and after annealing and final magnetic properties highly depended on rolling temperature. The formability during rolling was gradually improved with increasing rolling temperature due to the slipping of dislocation. In particular, the rolling temperature dominated the formation of in-grain shear bands in the rolled microstructure, which played an important role in the development of final recrystallization microstructure and texture. In the case of lower temperature (150–450 °C) rolling, an inhomogeneous microstructure with a large amount of in-grain shear bands was formed in the rolled sheets, which finally resulted in a fine and inhomogeneous annealing microstructure dominated by mild λ-fiber texture composed of cube and {001}〈210〉 components and α*-fiber texture concentrated on {115}〈5–10 1〉 component. By contrast, in the case of higher temperature (650–850 °C) rolling, a relatively homogeneous microstructure without in-grain shear bands was formed instead in the rolled sheets, which finally led to a coarse and relatively homogeneous annealing microstructure characterized by strong α-fiber and γ-fiber texture. Accordingly, on the whole, both the magnetic induction (B{sub 8} and B{sub 50}) and iron loss (P{sub 15/50} and P{sub 10/400}) decreased with raising rolling temperature. - Highlights: • Fe−6

  6. 宝钢无取向电工钢发展历程及生产技术进步%Development History and Technological Progress of Non-oriented Electrical Steel Sheets at Baosteel

    Institute of Scientific and Technical Information of China (English)

    刘献东; 王波; 朱简如; 张峰

    2014-01-01

    简要介绍了宝钢无取向电工钢的发展历程、产品大纲、电磁性能控制情况,以及高附加值新产品的开发、应用情况。概述了近年来宝钢无取向电工钢生产技术进步,主要包括夹杂物控制技术、连轧机高牌号硅钢制造技术、同板差控制技术、环保涂层开发技术等。%This paper briefly summarizes the development history, product catalogue, and magnetic properties of non-oriented electrical steel sheets at Baosteel, as well as the development and application of high-value-added steel grades. Recent advances in manufacturing electrical steel sheets are also introduced, including technologies for controlling inclusion, producing high-grade steel strips by a tandem rolling mill, and controlling the transverse thickness difference of steel sheets, as well as the development of environmental coatings.

  7. Precipitates in electrical steels

    Energy Technology Data Exchange (ETDEWEB)

    Jenkins, Keith [Development and Market Research, Cogent Power Limited, Corporation Road, Newport, South Wales NP19 OXT (United Kingdom)], E-mail: keith.jenkins@cogent-power.com; Lindenmo, Magnus [Development and Market Research, Cogent Power Limited, Corporation Road, Newport, South Wales NP19 OXT (United Kingdom)

    2008-10-15

    Precipitates heavily influence the magnetic properties of electrical steels, either as a key controlled requirement as part of the manufacturing process or as an unwanted harmful residual in the final product. In this current work copper-manganese sulphides precipitates are the primary inhibitor species in the conventional grain-oriented (CGO) steels examined and grain boundary pinning is effective at a mean precipitate size of 30-70 nm. The growth of CuMnS has been studied and the results show that a precipitate size above {approx}100 nm allows the onset of secondary recrystallisation in the heating conditions applied. The effect of precipitates on the magnetic properties of both grain-oriented and non-oriented steels in their final product form is then examined. Examples of grain-oriented material still containing large numbers of precipitates clearly show the detrimental effects with increases in total power loss of 40% or more. Loss deterioration by about 20% is also seen in samples of high silicon non-oriented material in which titanium carbo-nitride precipitates have been observed. In this case the precipitates are believed to have formed during cooling after final annealing. Finally a grain-oriented steel with a large number of very small precipitates, which do not seem to have any harmful effect on the magnetic properties, is demonstrated.

  8. Hysteresis model and statistical interpretation of energy losses in non-oriented steels

    Energy Technology Data Exchange (ETDEWEB)

    Mănescu, Veronica, E-mail: veronica.paltanea@upb.ro; Păltânea, Gheorghe; Gavrilă, Horia

    2016-04-01

    In this paper the hysteresis energy losses in two non-oriented industrial steels (M400-65A and M800-65A) were determined, by means of an efficient classical Preisach model, which is based on the Pescetti–Biorci method for the identification of the Preisach density. The excess and the total energy losses were also determined, using a statistical framework, based on magnetic object theory. The hysteresis energy losses, in a non-oriented steel alloy, depend on the peak magnetic polarization and they can be computed using a Preisach model, due to the fact that in these materials there is a direct link between the elementary rectangular loops and the discontinuous character of the magnetization process (Barkhausen jumps). To determine the Preisach density it was necessary to measure the normal magnetization curve and the saturation hysteresis cycle. A system of equations was deduced and the Preisach density was calculated for a magnetic polarization of 1.5 T; then the hysteresis cycle was reconstructed. Using the same pattern for the Preisach distribution, it was computed the hysteresis cycle for 1 T. The classical losses were calculated using a well known formula and the excess energy losses were determined by means of the magnetic object theory. The total energy losses were mathematically reconstructed and compared with those, measured experimentally.

  9. Hysteresis model and statistical interpretation of energy losses in non-oriented steels

    Science.gov (United States)

    Mănescu (Păltânea), Veronica; Păltânea, Gheorghe; Gavrilă, Horia

    2016-04-01

    In this paper the hysteresis energy losses in two non-oriented industrial steels (M400-65A and M800-65A) were determined, by means of an efficient classical Preisach model, which is based on the Pescetti-Biorci method for the identification of the Preisach density. The excess and the total energy losses were also determined, using a statistical framework, based on magnetic object theory. The hysteresis energy losses, in a non-oriented steel alloy, depend on the peak magnetic polarization and they can be computed using a Preisach model, due to the fact that in these materials there is a direct link between the elementary rectangular loops and the discontinuous character of the magnetization process (Barkhausen jumps). To determine the Preisach density it was necessary to measure the normal magnetization curve and the saturation hysteresis cycle. A system of equations was deduced and the Preisach density was calculated for a magnetic polarization of 1.5 T; then the hysteresis cycle was reconstructed. Using the same pattern for the Preisach distribution, it was computed the hysteresis cycle for 1 T. The classical losses were calculated using a well known formula and the excess energy losses were determined by means of the magnetic object theory. The total energy losses were mathematically reconstructed and compared with those, measured experimentally.

  10. 冷轧无取向硅钢横向厚差控制%Transverse Thickness Deviation Control of Non-oriented Silicon Steel during Cold Rolling

    Institute of Scientific and Technical Information of China (English)

    何安瑞; 邵健; 孙文权; 管长林; 沈新玉; 张建平

    2011-01-01

    Medium-low grade non-oriented silicon steel is roiled often by universal crown mill(UCM) during cold rolling. Its shape quality is dependent on the coordinated control of several shape aadjustment devices of UCM. In order to understand the shape control characteristics of UCM, coupling model of six-high rolling mill, based on two-dimensional varying thickness finite element roils elastic deformation model and three-dimeusional finite difference strip plastic deformation model, is setup for the detailed analysis of shape control performances of UCM, including the shape regulation and control efficacy of work roll bending, intermediate roll bending and its shiffing, contact force distribution between rolls, et al. On the basis of these, shape control tactics of UCM is put forward for instructing the production, and also its deficiency in the control of transverse thickness deviation is pointed out. In view of the large transverse thickness deviation of non-oriented silicon steel rolled by UCM in industrial production, edge variable crown(EVC) work roil with high order curve function is developed after large amount of simulating calculation. By using this work roll, the percentage of transverse thickness deviation of all varieties of non-oriented silicon steel not greater than 10 μm rises from 24% to 99% after the application of EVC work roll. The average of transverse thickness deviation is less than 6 μm, far less than the previous 13 μm before the use of EVC.%冷轧中中低牌号的无取向硅钢多采用万能凸度轧机(Universal crown mill,UCM)生产,其板形好坏受制于UCM轧机板形调节手段的协调使用.为掌握UCM轧机的板形控制特点,建立基于二维变厚度有限元的辊系弹性变形和基于三维差分的轧件塑性变形的六辊轧机耦合模型,对UCM轧机的板形调控性能进行详尽的分析,包括工作辊和中间辊弯辊、中间辊窜辊的调控功效、辊间接触压力分布等.在此基础上,提出

  11. Influence of the mechanical fatigue progress on the magnetic properties of electrical steel sheets

    Directory of Open Access Journals (Sweden)

    Karthaus Jan

    2017-06-01

    Full Text Available The purpose of this paper is to study the variation of the magnetic properties of non-oriented electrical steel sheets with the fatigue state during cyclic mechanical loading. The obtained results are central to the design of variable drives such as traction drives in electric vehicles in which varying mechanical loads, e.g. in the rotor core (centrifugal forces, alter the magnetic properties. Specimens of non-oriented electrical steel are subject to a cyclically varying mechanical tensile stress with different stress amplitudes and number of cycles. The specimens are characterised magnetically at different fatigue states for different magnetic flux densities and magnetising frequencies. The measurements show a variation in magnetic properties depending on the number of cycles and stress magnitude which can be explained by changes in the material structure due to a beginning mechanical fatigue process. The studied effect is critical for the estimation of the impact of mechanical material fatigue on the operational behaviour of electrical machines. Particularly in electrical machines with a higher speed where the rotor is stressed by high centrifugal forces, material fatigue occurs and can lead to deterioration of the rotor’s stack lamination.

  12. Eco-design stakes of electrical steel: Dynamic losses sensitivity

    Energy Technology Data Exchange (ETDEWEB)

    Drouineau, Mathilde [Ecole des Mines de Paris, Centre for Applied Mathematics, BP 207, 06902 Sophia-Antipolis Cedex (France); Schneider Electric, Innovation Department, 38TEC/T3, 38050 Grenoble (France)], E-mail: mathilde.drouineau@ensmp.fr; Mazauric, Vincent [Schneider Electric, Innovation Department, 38TEC/T3, 38050 Grenoble (France); Ecole des Mines de Paris, Centre for Applied Mathematics, BP 207, 06902 Sophia-Antipolis Cedex (France); Vincent, Jean-Noel [ThyssenKrupp Electrical Steel, BP 23, 62330 Isbergues (France); Anglade, Alain [ADEME, 500 route des Lucioles, Sophia-Antipolis, 06560 Valbonne (France)

    2008-10-15

    This paper proposes to compare two alternative ways for describing contribution of magnetic domains in dynamic hysteresis and associated anomalous losses at the macroscopic scale. This study enables to reproduce the dependence of anomalous losses on the frequency of excitation f. Anomalous losses per cycle follow a f{sup 1/2} law, matching the experience-based model of Bertotti. While both models restore the well-known low-pass behavior on a 1D-slab, one of the two exhibits a higher level of anomalous losses and a stop-band frequency related to a length-parameter {lambda}, lumping the domain pattern complexity. For both models, sensitivity of anomalous losses with respect to this dynamic parameter {lambda} is assessed. As an illustration, {lambda} appears to be the key parameter to improve energy efficiency in power transformers. Finally, stakes are given for transformers and for the whole electrical steel production to highlight predictive potential gain. Anomalous losses raise up to 230 GW equivalent installed capacities, including dissipation through both grain oriented and non-oriented electrical steel. This represents 5% of worldwide electric capacities.

  13. Manufacturing inspection of electrical steels using Magnetic Barkhausen Noise: residual stress detection

    Energy Technology Data Exchange (ETDEWEB)

    Samimi, A.A., E-mail: 9aa8@queensu.ca [Queen' s Univ., Applied Magnetics Group, Kingston, Ontario (Canada); Krause, T.W. [Royal Military College of Canada, NDE Lab., Kingston, Ontario (Canada); Clapham, L. [Queen' s Univ., Applied Magnetics Group, Kingston, Ontario (Canada); Gallaugher, M.; Ding, Y.; Chromik, R. [McGill Univ., Dept. of Mining and Materials Engineering, Montreal, Quebec (Canada)

    2016-09-15

    Non-oriented Electrical Steel (NOES) is the magnetic core lamination material used for flux transfer in rotary machines. The presence of residual stress associated with material processing may be detrimental to magnetic domain structure refinement and as a result, magnetic performance of NOES. Therefore, manufacturing inspection of NOES that identifies the presence of residual stress could contribute to the production of more energy efficient cores. However, standard materials evaluation is limited to destructive and off-line techniques. The present work employed Magnetic Barkhausen Noise (MBN) for nondestructive identification of local residual stress associated with stages in material processing. Analysis of MBN from single strips of NOES demonstrated clear response to applied tensile stress, mechanical shearing, the presence of an insulating coating and punching. The results establish the potential of MBN as a nondestructive testing technology for quality control of electrical steels at various stages of manufacture. (author)

  14. The influence of assist gas on magnetic properties of electrotechnical steel sheets cut with laser

    Science.gov (United States)

    Gaworska-Koniarek, Dominika; Szubzda, Bronisław; Wilczyński, Wiesław; Drosik, Jerzy; Karaś, Kazimierz

    2011-07-01

    The paper presents the influence of assist gas (air and nitrogen) during laser cutting on magnetization, magnetic permeability and loss characteristics of non-oriented electrical steels. The research was made on an non-oriented M330-50A grade electrical steels by means of single sheet tester. In order to enhance the effect of cutting and the same degradation zone on magnetic properties, strips with different width were achieved. Measurements results indicate that application of air as assist gas has more destructive effect on magnetic properties of electrical steels than nitrogen one.

  15. Production Status and Market Application of Ultra Thin Electrical Steel Strip%电工钢极薄带生产现状及市场应用

    Institute of Scientific and Technical Information of China (English)

    王爱华

    2011-01-01

    The production situation and market application of ultra thin electrical steel strip at home and abroad were described. The production capability, product property and application area of typical corporation were introduced. The results indicate that the urgency needed of electrical steel development is expanding high-grade non-oriented electrical steel production and improving products quality at present.%介绍了国内、外电工钢极薄带的生产现状及市场应用的情况,以及典型生产企业的生产规模、产品性能和应用领域,指出扩大高牌号无取向电工钢生产、提高产品质量是目前电工钢发展的迫切要求.

  16. Non-Oriented Fe-Si Thin Strip Produced from Grain Oriented Fe-Si Strip by CSR

    Institute of Scientific and Technical Information of China (English)

    YE He-zhou; QI Ke-min; GAO Xiu-hua; QIU Chun-lin; LIU En

    2004-01-01

    The grain oriented silicon strip was rolled by cross shear rolling (CSR) and then annealed to manufacture non-oriented thin silicon strip of high quality. The recrystallization of rolled grain-oriented silicon steel into non-oriented silicon steel was studied. For this purpose, CSR is better than conventional rolling, and the higher the mismatched speed rate is, the better the properties of the non-oriented thin silicon strip are. The optimum annealing schedule is heating at 1 000 ℃ for 1 h in pure hydrogen atmosphere added with H2S of 0.001 0 %.

  17. Innovative processing for improved electrical steel properties

    OpenAIRE

    Schneider, J; Barros-Lorenzo, J.; Infante-Danzo, I.; Verbeken, K.; Houbaert, Y.

    2010-01-01

    Electrical steel grades are the normal construction material for electrical motors and transformers because of their enhanced soft magnetic properties. One of the current trends in their production aims for increasing the silicon and/or aluminum concentration (above 3 wt %) to reduce magnetic losses through increased electrical resistivity. This is very difficult to realize by conventional processing, mainly because of cracking during cold rolling. An alternative production route is proposed ...

  18. 78 FR 68412 - Non-Oriented Electrical Steel From the People's Republic of China, the Republic of Korea, and...

    Science.gov (United States)

    2013-11-14

    ... interested party files a CVD petition on behalf of an industry that: (1) Alleges the elements necessary for... injury to, the domestic industry producing NOES in the United States pursuant to section 701 of the Act... the Petitions on behalf of the domestic industry because the petitioner is an interested party...

  19. 78 FR 76815 - Non-Oriented Electrical Steel From the People's Republic of China, the Republic of Korea, and...

    Science.gov (United States)

    2013-12-19

    ... 20230. SUPPLEMENTARY INFORMATION: Background On November 6, 2013, the Department of Commerce (the... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE... Administration, Department of Commerce. FOR FURTHER INFORMATION CONTACT: Austin Redington at (202) 482-1664 or...

  20. Innovative processing for improved electrical steel properties

    Energy Technology Data Exchange (ETDEWEB)

    Verbeken, K.; Infante-Danzo, I.; Barros-Lorenzo, J.; Schneider, J.; Houbaert, Y.

    2010-07-01

    Electrical steel grades are the normal construction material for electrical motors and transformers because of their enhanced soft magnetic properties. One of the current trends in their production aims for increasing the silicon and/or aluminum concentration (above 3 wt %) to reduce magnetic losses through increased electrical resistivity. This is very difficult to realize by conventional processing, mainly because of cracking during cold rolling. An alternative production route is proposed that raises the silicon and/or aluminum concentration by surface deposition of silicon and/or aluminum on a low-Si/low-Al steel substrate, e.g. by a short immersion in a molten Al-Si bath, followed by its diffusion into the bulk during subsequent annealing. This diffusion substantially modifies the microstructural features and therefore affects the mechanical and magnetic properties. Results of research efforts to optimize this production route and to understand the mechanisms and effects of the structural changes are presented and discussed. (Author).

  1. Influence of the steel scrap classes on the liquid steel output molten in electric steel processes

    Directory of Open Access Journals (Sweden)

    K. Janiszewski

    2012-12-01

    Full Text Available Purpose: This is why we have analysed in the paper, using statistical analysing methods, the influence of use in the electric arc furnace charges of steel scrap of different qualities on the index of liquid steel output from a melt.Design/methodology/approach: The used research methodology consists in analytical simulation of variations in mass of liquid steel obtained from melts differing in steel scrap content in the metallic charge and statistical analyses of industrial results acquired from the corresponding process documentation (so called melt cards.Findings: Basing on the analytical and statistical analyses carried out we have determine resulting variations in the liquid steel per melt ratios depending on the content of steel scrap in the metallic charge.Research limitations/implications: The research results obtained can be utilized in each steelmaking facility, which employs the Electric Steelmaking process, in order to “design” the metallic charge compositions, having in view the quality and economic aspects.Practical implications: The research results presented in the paper can be used for steel production of high purity steels.Originality/value: The results presented in this paper are directed to the steelmakers employing the Electric Steelmaking process and constitute the authors’ original study.

  2. Electrical resistivity and phase transformation in steels

    Energy Technology Data Exchange (ETDEWEB)

    Mohanty, O.N.; Bhagat, A.N. [Tata Iron and Steel Company Limited, Jamshedpur (India)

    2003-01-01

    Changes in electrical resistance accompanying transformations in steels with magnetic change (e.g. {gamma} {yields} martensite/bainite) and without magnetic change (e.g. {gamma} {yields} {alpha}, above Curie temperature) have been examined; the former class affects the resistivity the latter does not. Next, while the efficacy of electrical resistivity measurement in capturing the well-known features of austenite stabilization (e.g. over - ageing, reversibility, and influence of prior martensite amount and so on) in high carbon steels has been reported in an earlier publication, new features (e.g. increase in resistance -increase at very low temperatures, change in temperature co-efficient of resistivity in the stabilized material etc.) are highlighted here. Finally, the work shows that a quantitative estimate of precipitation in the copper bearing, age-hardenable HSLA-100 steel during tempering can be done by continuous electrical resistivity measurement. These data also allow an in-depth kinetic analysis using the Johnson-Mehl-Avrami equation. (Abstract Copyright [2003], Wiley Periodicals, Inc.)

  3. 无取向硅钢中镁铝尖晶石的变性机理%Evolution mechanisms of MgO--Al2 O3 in non-oriented silicon steel

    Institute of Scientific and Technical Information of China (English)

    孙彦辉; 赵勇; 蔡开科; 孙赛阳; 马志飞; 方忠强

    2015-01-01

    对无取向硅钢钙处理过程中镁铝尖晶石夹杂的变性机理进行了研究,重点考察了钙处理前期和中期MgO-Al2 O3的变性过程.钙处理前,钢中除了发现单纯的MgO- Al2 O3外,还发现少量被AlN包裹的MgO- Al2 O3.钙处理1.5 min后,在MgO-Al2 O3表面有中间产物CaS或CaO形成;钙处理4.5 min后,生成由内到外依次为MgO-Al2 O3、CaO-MgO-Al2 O3和CaO-Al2 O3的夹杂物;钙处理10 min后,未反应的MgO-Al2 O3消失,CaO-MgO-Al2 O3和CaO-Al2 O3的成分趋于均匀.通过热力学计算得到了Al2 O3/MgO-Al2 O3/MgO和MgO-Al2 O3/xCaO·yAl2 O3的稳定相图,发现在含铝越高的钢中,镁铝尖晶石变性越困难.结合夹杂物的扫描电镜观察、能谱分析和面扫描图分析结果,提出了夹杂物的变性路径:MgO或Al2 O3→MgO- Al2 O3→CaO-MgO-Al2 O3→CaO-Al2 O3;在产物的中间层CaO-MgO-Al2 O3中,Al2 O3含量除了一般情况下的逐渐降低外,偶尔还存在突然升高的情况.%The evolution mechanisms of MgO-Al2 O3 in the process of calcium treatment in non-oriented silicon steel were studied by laboratory experiments, with focus on the evolution process in the early and middle of calcium treatment. A small amount of MgO-Al2 O3 surrounded by AlN was occasionally detected besides many pure spinels before calcium treatment. CaS or CaO formed as a tran-sient inclusion in the MgO-Al2 O3 surface 1. 5 min after calcium treatment. The composition from the inner part to outer part of inclu-sions was MgO-Al2 O3 , CaO-MgO-Al2 O3 and CaO-Al2 O3 in order 4. 5 min after calcium treatment. 10 min after calcium treatment, unreacted MgO-Al2 O3 spinels disappeared, and simultaneously CaO-MgO-Al2 O3 and CaO-Al2 O3 inclusions became homogeneous in composition. The phase stability diagrams of Al2 O3/MgO-Al2 O3/MgO and MgO-Al2 O3/xCaO·yAl2 O3 were calculated using thermo-dynamic data. The result showed that it was difficult to modify MgO-Al2 O3 spinels with very high aluminum content. In

  4. Implications of total content of silicon, aluminium, chromium and formation of thin ferrite films on low ductility at high temperature in non oriented electrical steels

    Directory of Open Access Journals (Sweden)

    Equihua-Guillén, F.

    2011-10-01

    Full Text Available This work shows evidence of the implications of total additions of silicon, aluminium and chromium on low ductility during hot rolling in non-oriented electrical steels. This paper explains the reason of ductility loss at temperatures between 950 - 1000°C in electrical steels which exhibit higher Ar3 transformation temperature than C-Mn and microalloyed steels. The empirical equations to determine Ar3 temperature do not consider silicon and aluminium elements. The results show that high content of silicon, aluminium and residual concentration of chromiun considerably increases Ar3 transformation temperature in non-oriented electrical steels. The low ductility at high temperature occurs between Ae3 and Ar3 transformation temperatures. In addition, the results of this work show evidence of thin ferrite films formed near Ar3 temperature and their implications on ductility loss at high temperature.

    Este trabajo muestra evidencia de las implicaciones de la cantidad total de silicio, aluminio y cromo sobre la baja ductilidad en aceros eléctricos durante la laminación en caliente. Este artículo explica la razón de la pérdida de ductilidad a temperaturas entre 950 y 1.000°C en aceros eléctricos. Las ecuaciones empíricas para determinar la temperatura Ar3 no consideran los elementos aluminio y silicio. Los resultados muestran que altos contenidos de silicio, aluminio y la concentración residual de cromo incrementan considerablemente la temperatura de transformación Ar3 en aceros eléctricos de grano no orientado. La baja ductilidad a elevada temperatura ocurre entre las temperaturas de transformación Ae3 y Ar3. Adicionalmente, los resultados de este trabajo muestran evidencia de películas delgadas de ferrita formadas a temperaturas cercanas a Ar3 y sus implicaciones sobre la pérdida de

  5. Innovative processing for improved electrical steel properties

    Directory of Open Access Journals (Sweden)

    Schneider, J.

    2010-10-01

    Full Text Available Electrical steel grades are the normal construction material for electrical motors and transformers because of their enhanced soft magnetic properties. One of the current trends in their production aims for increasing the silicon and/or aluminum concentration (above 3 wt % to reduce magnetic losses through increased electrical resistivity. This is very difficult to realize by conventional processing, mainly because of cracking during cold rolling. An alternative production route is proposed that raises the silicon and/or aluminum concentration by surface deposition of silicon and/or aluminum on a low-Si/low-Al steel substrate, e.g. by a short immersion in a molten Al-Si bath, followed by its diffusion into the bulk during subsequent annealing. This diffusion substantially modifies the microstructural features and therefore affects the mechanical and magnetic properties. Results of research efforts to optimize this production route and to understand the mechanisms and effects of the structural changes are presented and discussed.Los aceros eléctricos se usan, normalmente, en la construcción de motores eléctricos y transformadores debido a sus suaves propiedades magnéticas. Una de las tendencias actuales es producir aceros con contenidos mayores de silicio y/o aluminio (por encima de un 3 %, en peso para reducir las pérdidas magnéticas a través del incremento de la resistividad eléctrica. Una de las desventajas de producir este tipo de aceros con altos contenidos de silicio y/o aluminio es el agrietamiento producido en el material durante el proceso de laminado en frío. Para incrementar el contenido de silicio y/o aluminio en aceros con bajos contenidos de estos elementos de aleación, se sugiere un procedimiento alternativo de producción que se basa, fundamentalmente, en depositar un recubrimiento rico en silicio y/o aluminio, en la superficie del acero. Por ejemplo, uno de los métodos utilizados es sumergir el material en una aleaci

  6. [Measurement of chemical agents in metallurgy field: electric steel plant].

    Science.gov (United States)

    Cottica, D; Grignani, E; Ghitti, R; Festa, D; Apostoli, P

    2012-01-01

    The steel industry maintains its important position in the context of the Italian production involving thousands of workers. The iron and steel processes are divided into primary steel industry, production of intermediate minerals, and secondary steel, scrap from the production of semi-finished industrial and consumer sector (metal inserted into components and metal used for dissipative uses, primarily coatings) and industrial waste. The paper presents the results of environmental monitoring carried out in some electric steel plant for the measurement of airborne chemicals that characterize the occupational exposure of workers employed in particular area like electric oven, to treatment outside the furnace, continuous casting area. For the sampling of the pollutants were used both personal and in fixed positions samplers. The pollutants measured are those typical of steel processes inhalable dust, metals, respirable dust, crystalline silica, but also Polycyclic Aromatic Hydrocarbons (PAH), polychlorinated dioxins (PCDDs) and polychlorinated dibenzofurans (PCDFs).

  7. AlN+MnS inclusions in oriented electrical steels

    Institute of Scientific and Technical Information of China (English)

    WANG Jun-an; ZHOU Bang-xin; LI Qiang; ZHU Yu-liang; SUN Huan-de

    2005-01-01

    Field emission-scanning electron mieroscopy(FE-SEM) technique was employed to observe the shape,size and distribution of AlN+MnS inclusions in oriented electrical steels. Specimens used for FE-SEM observation were deeply electrolytic etched at room temperature in non-aqueous aeetylaeetone(AA) solution. The results indicate that the FE-SEM technique has obvious advantage in specimen preparation. Therefore, it can be easily used to identify the AlN+MnS inclusions and even copper nano-particles in oriented electrical steels with the same analysis accuracy as that by TEM. This technique is a good substitute for TEM and the associated specimen preparation in the observation of inclusions in electrical steels. It will be a powerful technique for routine analysis in the production of grain oriented electrical steels.

  8. INFLUENCE OF ELECTRIC SPARK ON HARDNESS OF CARBON STEEL

    Directory of Open Access Journals (Sweden)

    I. O. Vakulenko

    2014-03-01

    Full Text Available Purpose. The purpose of work is an estimation of influence of an electric spark treatment on the state of mouldable superficial coverage of carbon steel. Methodology. The steel of fragment of railway wheel rim served as material for research with chemical composition 0.65% С, 0.67% Mn, 0.3% Si, 0.027% P, 0.028% S. Structural researches were conducted with the use of light microscopy and methods of quantitative metallography. The structural state of the probed steel corresponded to the state after hot plastic deformation. The analysis of hardness distribution in the micro volumes of cathode metal was carried out with the use of microhardness tester of type of PMT-3. An electric spark treatment of carbon steel surface was executed with the use of equipment type of EFI-25M. Findings. After electric spark treatment of specimen surface from carbon steel the forming of multi-layered coverage was observed. The analysis of microstructure found out the existence of high-quality distinctions in the internal structure of coverage metal, depending on the probed area. The results obtained in the process are confirmed by the well-known theses, that forming of superficial coverage according to technology of electric spark is determined by the terms of transfer and crystallization of metal. The gradient of structures on the coverage thickness largely depends on development of structural transformation processes similar to the thermal character influence. Originality. As a result of electric spark treatment on the condition of identical metal of anode and cathode, the first formed layer of coverage corresponds to the monophase state according to external signs. In the volume of coverage metal, the appearance of carbide phase particles is accompanied by the decrease of microhardness values. Practical value. Forming of multi-layered superficial coverage during electric spark treatment is accompanied by the origin of structure gradient on a thickness. The effect

  9. Observations on the electrical resistivity of steel fibre reinforced concrete

    DEFF Research Database (Denmark)

    Solgaard, Anders Ole Stubbe; Geiker, Mette Rica; Edvardsen, Carola;

    2014-01-01

    Steel fibre reinforced concrete (SFRC) is in many ways a well-known construction material, and its use has gradually increased over the last decades. The mechanical properties of SFRC are well described based on the theories of fracture mechanics. However, knowledge on other material properties......, including the electrical resistivity, is sparse. Among others, the electrical resistivity of concrete has an effect on the corrosion process of possible embedded bar reinforcement and transfer of stray current. The present paper provides experimental results concerning the influence of the fibre volume...

  10. Stress dependent vector magnetic properties in electrical steel

    Energy Technology Data Exchange (ETDEWEB)

    Ktena, Aphrodite, E-mail: aktena@teihal.gr [Department of Electrical Engineering, TEI of Chalkida, Psachna, Evia 34400 (Greece); Davino, Daniele; Visone, Ciro [Engineering Department, University of Sannio (Italy); Hristoforou, Evangelos [Laboratory of Metallurgy, National Technical University of Athens (Greece)

    2014-02-15

    The dependence of macroscopic magnetic properties on applied and residual stresses is promising for development of new magnetic non-destructive evaluation techniques in ferrous materials. The reliability of AC magnetometry, in determining the effect of strain on magnetic macroscopic parameters, is evaluated against scalar and vector Vibrating Sample Magnetometer measurements on strained electrical steel samples after unloading. Hysteresis loops have been measured at 0°, 30°, 45°, 60° and 90° to the direction of the applied stress. Vector magnetic properties reveal a stress-related anisotropy component, which increases with strain and deteriorates after fracture. The effect of residual stress on the saturation and remanent magnetization, as well as the differential susceptibility, is discussed with respect to data from AC magnetometry at 0.1 Hz. The results of the latter are representative of the magnetic configuration of the material under test and make it a promising candidate for NDE applications in steels.

  11. Electrical-thermal interaction simulation for resistance spot welding nugget process of mild steel and stainless steel

    Institute of Scientific and Technical Information of China (English)

    王春生; 韩凤武; 陆培德; 赵熹华; 陈勇; 邱冬生

    2002-01-01

    A three-dimensional finite difference electrical-thermal model for resistance spot welding nugget process of mild steel and stainless steel is introduced. A simulation method of the interaction of electrical and thermal factors is presented. Meanwhile, calculation method of contact resistance and treatment method of heater structure is provided. The influence of the temperature dependent material properties and various cooling boundary conditions on welding process was also taken into account in the model. A method for improving the mild steel and stainless steel joint was analyzed in numerical simulation process. Experimental verification shows that the model prediction agrees well with the practice. The model provides a useful theoretic tool for the analysis of the process of resistance spot welding of mild steel and stainless steel.

  12. 78 FR 70574 - Grain-Oriented Electrical Steel From China, Czech Republic, Germany, Japan, Korea, Poland, and...

    Science.gov (United States)

    2013-11-26

    ...-1237 (Preliminary)] Grain-Oriented Electrical Steel From China, Czech Republic, Germany, Japan, Korea... China, Czech Republic, Germany, Japan, Korea, Poland, and Russia of grain-oriented electrical steel... reason of imports of grain-oriented electrical steel that are allegedly subsidized by the Government of...

  13. Development of Continuous Electrical Steel and Casting Technology of New Products

    Institute of Scientific and Technical Information of China (English)

    WANG Li-tao; DENG Chen-hong; DONG Mei; SHI Li-fa; ZHANG Jian-ping

    2012-01-01

    The development of continuous casting technology of electrical steel was analyzed. The technologies and products characteristics of conventional continuous casting, thin slab continuous casting and rolling, middle thin slab continuous casting and rolling and twin-roll thin strip were compared. Conventional continuous casting technology was widely adopted in producing electrical steel, thin slab continuous casting and rolling and middle thin slab contin- uous casting and roiling technology industrialized electrical steel~ and study of twin-roll thin strip casting technology was focused on fundamental experiments.

  14. Characterization of steel mill electric-arc furnace dust.

    Science.gov (United States)

    Sofilić, Tahir; Rastovcan-Mioc, Alenka; Cerjan-Stefanović, Stefica; Novosel-Radović, Vjera; Jenko, Monika

    2004-06-18

    In order to make a complete characterization of electric-arc furnace (EAF) dust, as hazardous industrial waste, and to solve its permanent disposal and/or recovery, bearing in mind both the volumes formed in the Croatian steel industry and experiences of developed industrial countries, a study of its properties was undertaken. For this purpose, samples of EAF dust, taken from the regular production process in the Zeljezara Sisak Steel Mill between December 2000 and December 2001, were subjected to a series of tests. The chemical composition of EAF dust samples was investigated by means of a several different analytical methods. The results from the chemical analysis show that the approximate order of abundance of major elements in EAF dusts is as follows: Fe, Zn, Mn, Ca, Mg, Si, Pb, S, Cr, Cu, Al, C, Ni, Cd, As and Hg. Granular-metric composition of single samples was determined by applying sieve separation. Scanning electron micro-structural examination of EAF dust microstructure was performed and results indicated that all twelve EAF dusts were composed of solid spherical agglomerates with Fe, Zn, Pb, O, Si and Ca as the principal element. The investigation of grain morphology and the mineralogical composition of EAF dust were taken by combination of high resolution Auger electron spectroscopy (HR AES), X-ray photoelectron spectroscopy (XPS) and X-ray powder diffraction analysis. The analysis of XPS-spectra determined the presence of zinc in the form of ZnO phase and the presence of lead in the form of PbO phase, i.e. PbSO3/PbSO4 forms. The results of the X-ray diffraction phase analysis show that the basis of the examined EAF dust samples is made of a mixture of metal oxides, silicates and sulphates. The metal concentration, anions, pH value and conductivity in water eluates was determined in order to define the influence of EAF dust on the environment.

  15. Potential for steel industry energy intensity improvements: Electricity use in minimills

    Energy Technology Data Exchange (ETDEWEB)

    Boyd, G.; Neifer, M. [Argonne National Lab., IL (United States); Karlson, S. [Northern Illinois Univ., DeKalb (United States). Dept. of Economics]|[Argonne National Lab., IL (United States); Ross, M. [Michigan Univ., Ann Arbor, MI (United States). Dept. of Physics]|[Argonne National Lab., IL (United States)

    1992-09-01

    US steel manufacturing has experienced an extended episode of creative destruction in the past twenty years. The creative destruction has been the closure of over fifty million tons worth of annual capacity in iron-ore based steel plants concurrent with the construction of nearly thirty million tons of productive capacity in scrap-based steel plants. Our focus is on the effects of the creative destruction in steel on the use of electricity in steel manufacture. This paper utilizes the plant level data at the Center for Economic Studies at the Census to analyze the energy and technical efficiency of minimills from 1972 to 1988. We examine the potential for improvements in energy (electricity) use within the minimills segment of the industry. Since the role of this segment of the industry has changed so dramatically in the last 20 years we examine in detail the role that the plant age and vintage plays in determining energy and technical efficiency.

  16. Method for reducing formation of electrically resistive layer on ferritic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Rakowski, James M.

    2017-02-28

    A method of reducing the formation of electrically resistive scale on a an article comprising a silicon-containing ferritic stainless subjected to oxidizing conditions in service includes, prior to placing the article in service, subjecting the article to conditions under which silica, which includes silicon derived from the steel, forms on a surface of the steel. Optionally, at least a portion of the silica is removed from the surface to placing the article in service. A ferritic stainless steel alloy having a reduced tendency to form silica on at least a surface thereof also is provided. The steel includes a near-surface region that has been depleted of silicon relative to a remainder of the steel.

  17. Effect of aluminum content on austenite-ferrite transformation temperature in low carbon (Si-Al hot rolled GNO electrical steels

    Directory of Open Access Journals (Sweden)

    Equihua, F.

    2010-02-01

    Full Text Available The aim of the present study is to investigate the synergistic effect of silicon and aluminum content on the austeniteferrite transformation temperatures on cooling (Ar3, Ar1 in non-oriented (GNO Al-Si-low carbon electrical steel strips. Two specimens with different Al contents: A=0.22 wt% and B=0.61 wt%Al, were analyzed by “in-situ” high temperature X-ray diffraction experiments. The samples were austenitized at 1050 °C for 5 minutes and sequentially cooling in a stepwise manner by steps of 10 °C inside an environmental chamber installed in a Philips X’Pert multi-purpose diffractometer. X-ray diffraction patterns were recorded every 10 °C during cooling from 1000 to 720 °C. The austenite to ferrite transformation temperatures on cooling, Ar3 and Ar1, were estimated from changes in the intensities of the (110-α and (111-γ peaks as a function of temperature. The results of the experiments show that the transformation temperatures increase with increasing aluminum content from 0.22 to 0.61 wt%. In addition, the two-phase field (austenite + ferrite in the system Fe-C decreases with increasing silicon and aluminum contents for these GNO steels. X-Ray diffraction results were supported by microstructural observations of quenched samples of steel B which were subjected to similar heat treatment conditions than those applied in the X-ray diffractometer experiments. Thin ferrite films (~ 4-10 μm were observed in the microstructure of specimens of steel B quenched from temperatures close to the experimental Ar3.

    El objetivo del presente trabajo es investigar el efecto del contenido de aluminio y silicio sobre la temperatura critica de transformación, durante el enfriamiento, en aceros eléctricos de grano no-orientado (GNO de bajo carbono laminados en caliente. Dos muestras, con diferentes contenidos de aluminio: A=0,22 y B=0,61 % en peso, fueron analizadas mediante la técnica in-situ de difracción de rayos X a alta temperatura

  18. Modelling the influence of steel fibres on the electrical resistivity of cementitious composites

    DEFF Research Database (Denmark)

    Solgaard, Anders Ole Stubbe; Michel, Alexander; Stang, Henrik

    2009-01-01

    work concerns the electrical resistivity of cementitious composites and some of the parameters influencing it in order to get a more thorough understanding of the factors governing the overall resistivity. The basis of the present study is an experimental investigation of the electrical resistivity...... the overall resistivity of the material and thereby the corrosion rate of the embedded reinforcement. To the knowledge of the authors, only preliminary studies have been made on the influence of corrosion of the reinforcement bars from the addition of the electrical conductive steel fibres. Thus the present......One of the governing factors on the corrosion of embedded reinforcement is the electrical resistivity of the concrete. The combination of steel fibres and conventional reinforcement bars has been used in a number of structures. However, the addition of electrical con-ductive fibres might influence...

  19. Minimizing Energy Cost in Electric Arc Furnace Steel Making by Optimal Control Designs

    Directory of Open Access Journals (Sweden)

    Er-wei Bai

    2014-01-01

    Full Text Available Production cost in steel industry is a challenge issue and energy optimization is an important part. This paper proposes an optimal control design aiming at minimizing the production cost of the electric arc furnace steel making. In particular, it is shown that with the structure of an electric arc furnace, the production cost which is a linear programming problem can be solved by the tools of linear quadratic regulation control design that not only provides an optimal solution but also is in a feedback form. Modeling and control designs are validated by the actual production data sets.

  20. Electric power from a steel roof; Strom vom Stahldach

    Energy Technology Data Exchange (ETDEWEB)

    Hohlwein, Corinna

    2009-07-01

    Modules working by the photosynthesis principle are almost ready for serial production. They can be installed as power generating wall elements of steel, glass or plastics. Time will show if thies innovation will stand the test. Scientists of international companies and German institutes are working on it. (orig.)

  1. 78 FR 75332 - Grain-Oriented Electrical Steel From the People's Republic of China: Postponement of Preliminary...

    Science.gov (United States)

    2013-12-11

    ... International Trade Administration Grain-Oriented Electrical Steel From the People's Republic of China... investigation on grain-oriented electrical steel (GOES) from the People's Republic of China (PRC).\\1\\ Currently, the preliminary determination is due no later than December 28, 2013. \\1\\ See Grain-Oriented...

  2. 择优蚀坑表征立方晶系冷轧电工硅钢取向性%Grain orientation characterization of cold-rolled electrical steel sheets in the cubic crystal system by etch figures

    Institute of Scientific and Technical Information of China (English)

    李岩; 董秀文; 于志伟; 孔平

    2016-01-01

    In order to determine the value of import, the tax collecting and perform different ways of supervision regulations according to the grain orientation characterization of the electrical steel sheets, the etch figures of cold-rolled electrical steel sheets based on the preferential etch behavior were investigated by means of etch figure method. The relationships between the etch figures and grain orientation were analyzed from the viewpoint of crystallography. The results show that the geometric morphology of the etch figures on the rolling surface is disordered orientation for the non-oriented electrical steel sheets, and their corresponding miller indexes are (001), (011) and (111), respectively, and other miller indexes by their evolution formation. On the rolling surface of the grain-oriented electrical steel sheets, the etch figures are regular geometric morphology, miller index is (011), or other miller indexes by the evolution formation. The morphology of etch figures on the grain boundary related to the orientation difference between the adjacent grain, big orientation difference, will form{100},{110}and{111}crystal system of etch figures, whereas if small, will form{110}crystal system of etch figures. For grain-oriented steel sheets, the geometric morphology of etch figures is not affected by the grain boundary. The basal edges of the etch figures are parallel each other, and the deviation angle is less than 5 degrees. Their basal edges, extending direction are same as the rolling direction of the steel sheets, and the deviation angle shall not exceed 5 degrees also.%为确定电工硅钢的晶粒取向性,应用蚀坑技术研究了冷轧无取向硅钢、取向硅钢因择优腐蚀所形成的蚀坑与晶粒取向的关系,分析了{100}面系蚀坑形貌的演变过程,从晶体学角度建立了蚀坑形貌与晶面指数的对应关系.结果发现:无取向硅钢形成不同形貌的蚀坑,其晶面指数为( 001)、( 011)和( 111) ,或是由它们

  3. Stainless steel surface wettability control via laser ablation in external electric field

    Science.gov (United States)

    Serkov, A. A.; Shafeev, G. A.; Barmina, E. V.; Loufardaki, A.; Stratakis, E.

    2016-12-01

    Laser ablation of stainless steel in external electric field (up to 10 kV/cm) is experimentally studied. The dependencies of both morphology and chemical properties of surface structures on laser parameters and electric field strength are investigated. Surface wettability properties of the laser-treated samples are considered by means of contact angle measurement. It is shown that under certain conditions laser irradiation in external electric field can render the surface superhydrophobic. Influence of electric field on the laser surface treatment is discussed on basis of its impact on melt solidification and oxidation processes.

  4. EFFECT OF ELECTRIC FIELD ON THE AUSTENIZATION OF A LOW CARBON STEEL

    Institute of Scientific and Technical Information of China (English)

    X.T.Liu; J.Z.Cui

    2004-01-01

    With an electric field during austenitizing, the martensite transformation of the low carbon steel was promoted, and more martensite were obtained. The electric field promotes the homogeneity of carbon, and reduces the free energy of austenite. The critical neuclus r* and the critical driving force G* responsible for the nucleation of proeutectoid ferrite were increased. As a result of which the diffusion controlled proeuctoid ferrite transformation was retarded and the hardenability was improved.

  5. Wet processing and characterization of ZrO2/stainless steel composites: electrical and mechanical perfomance

    Directory of Open Access Journals (Sweden)

    S. López-Esteban

    2001-07-01

    Full Text Available Zirconia/stainless steel composites have been prepared by a wet processing method with metal volume concentration ranging from 15% to 30%. The composites were characterized by electrical and mechanical measurements. The dependence of the electrical properties of these composites with the metal concentration presents a percolative behaviour with a metal-insulator transition, in addition to an increment of the capacity in the neighbourhood of a critical volume concentration. This value was found to be f c = 0.285, which is much higher than the theoretical value for randomly dispersed 3D composites (f c = 0.16. It has been found that the incorporation of stainless steel particles to zirconia matrix, increases the toughness and decreases both the hardness and the flexural strength. The enhancement of toughness is attributed to a crack deflection mechanism as a consequence of a weak ZrO2/stainless steel interface.

  6. An automated system for the measurement of magnetostriction in electrical steel sheet under applied stress

    CERN Document Server

    Anderson, P I; Stanbury, H J

    2000-01-01

    The design of an automated system for the rapid assessment of the AC magnetostriction in electrical steel sheet under linear applied stress in the range +-10 MPa is described in detail. Typical results are presented showing the effect of induction on the unstressed material together with plots of the harmonics of magnetostriction and specific total loss versus applied stress.

  7. Electric block current induced detachment from surgical stainless steel and decreased viability of Staphylococcus epidermidis

    NARCIS (Netherlands)

    van der Borden, AJ; van der Mei, HC; Busscher, H

    2005-01-01

    In vitro Studies investigating the influence of electric DC current on bacterial detachment have demonstrated that continuous currents of only 25-125 mu A stimulated Staphylococcal strains to detach from surgical stainless steel. However, DC Currents produce more power that has to be dissipated by t

  8. Trends in Wind Turbine Generators, and the Role of Electrical Steels

    DEFF Research Database (Denmark)

    Henriksen, Matthew Lee; Jensen, Bogi Bech

    2014-01-01

    Designs of permanent magnet synchronous machines suitable for operation as wind turbine generators are presented and discussed. Design differences in machines intended for operation in geared and direct drive systems are illustrated . Special emphasis is given to the effect of varying...... the electrical steel used for stator laminations....

  9. Effect of elastic and plastic tensile mechanical loading on the magnetic properties of NGO electrical steel

    Science.gov (United States)

    Leuning, N.; Steentjes, S.; Schulte, M.; Bleck, W.; Hameyer, K.

    2016-11-01

    The magnetic properties of non-grain-oriented (NGO) electrical steels are highly susceptible to mechanical stresses, i.e., residual, external or thermal ones. For rotating electrical machines, mechanical stresses are inevitable and originate from different sources, e.g., material processing, machine manufacturing and operating conditions. The efficiency and specific losses are largely altered by different mechanical stress states. In this paper the effect of tensile stresses and plastic deformations on the magnetic properties of a 2.9 wt% Si electrical steel are studied. Particular attention is paid to the effect of magnetic anisotropy, i.e., the influence of the direction of applied mechanical stress with respect to the rolling direction. Due to mechanical stress, the induced anisotropy has to be evaluated as it is related to the stress-dependent magnetostriction constant and the grain alignment.

  10. Surface electrical properties of stainless steel fibres: An AFM-based study

    Science.gov (United States)

    Yin, Jun; D'Haese, Cécile; Nysten, Bernard

    2015-03-01

    Atomic force microscopy (AFM) electrical modes were used to study the surface electrical properties of stainless steel fibres. The surface electrical conductivity was studied by current sensing AFM and I-V spectroscopy. Kelvin probe force microscopy was used to measure the surface contact potential. The oxide film, known as passivation layer, covering the fibre surface gives rise to the observation of an apparently semiconducting behaviour. The passivation layer generally exhibits a p-type semiconducting behaviour, which is attributed to the predominant formation of chromium oxide on the surface of the stainless steel fibres. At the nanoscale, different behaviours are observed from points to points, which may be attributed to local variations of the chemical composition and/or thickness of the passivation layer. I-V curves are well fitted with an electron tunnelling model, indicating that electron tunnelling may be the predominant mechanism for electron transport.

  11. Electric arc surfacing on low carbon steel: Structure and properties

    Science.gov (United States)

    Ivanov, Yurii; Gromov, Victor; Kormyshev, Vasilii; Konovalov, Sergey; Kapralov, Evgenii; Semin, Alexander

    2016-11-01

    By the methods of modern materials science, the structure-phase state and microhardness distribution along the cross-section of single and double coatings surfaced on martensite low carbon steel by alloy powder-cored wire were studied. It was established that the increased mechanical properties of surfaced layer are determined by the sub-micro and nanodispersed martensite structure formation, containing iron borides forming the eutectic of lamellar form. The plates of Fe2B are formed mainly in the eutectic of a single-surfaced layer, while FeB is formed in a double-surfaced layer. The existence of bend extinction contours indicating the internal stress fields formation at the boundaries of Fe borides-α-Fe phases were revealed.

  12. Smart elasto-magneto-electric (EME) sensors for stress monitoring of steel structures in railway infrastructures

    Institute of Scientific and Technical Information of China (English)

    Yuan-feng DUAN; Ru ZHANG; Yang ZHAO; Siu-wing OR; Ke-qing FAN; Zhi-feng TANG

    2011-01-01

    Steel structures are widely used in railway infrastructures.Their stress state is the most important determinant of the safety of these structures.The elasto-magnetic (EM) sensor is the most promising for stress monitoring of in-service steel structures.Nevertheless,the necessity of magnetic excitation to saturation due to the use of a secondary coil for signal detection,keeps from its engineering application.In this paper,a smart elasto-magneto-electric (EME) sensor using magneto-electric (ME) sensing units to take the place of the secondary coil has been exploited for the first time.The ME sensing unit is made of ME laminated composites,which has an ultrahigh ME voltage coefficient and can measure the magnetic induction simply and precisely.Theoretical analysis and characterization experiments firstly conducted on the ME laminated composites showed that the ME sensing units can be applied in the EM sensor for improved performance in stress monitoring.A tension test of a steel bar was carried out to characterize our smart EME sensor and the results showed high accuracy and sensitivity.The present smart EME sensor is a promising tool for stress monitoring of steel structures in railway and other civil infrastructures.

  13. Rheological Characterization of Warm-Modified Asphalt Mastics Containing Electric Arc Furnace Steel Slags

    Directory of Open Access Journals (Sweden)

    M. Pasetto

    2016-01-01

    Full Text Available The environmental sustainability of road materials and technologies plays a key role in pavement engineering. In this sense, the use of Warm Mix Asphalt (WMA, that is, a modified asphalt concrete that can be produced and applied at lower temperature, is considered an effective solution leading to environmental and operational benefits. The environmental sustainability of WMA can be further enhanced with the inclusion of steel slag in partial substitution of natural aggregates. Nevertheless, such innovative material applied at lower temperatures containing warm additives and steel slag should be able to guarantee at least the same performance of traditional hot mix asphalts, thus assuring acceptable mechanical properties and durability. Therefore, the purpose of this study is to investigate the rheological behaviour of bituminous mastics obtained combining a warm-modified binder and a filler (material passing to 0.063 mm coming from electric arc furnace steel slag. To evaluate the influence of both warm additive and steel slag, a plain binder and limestone filler were also used for comparison purposes. Complex modulus and permanent deformation resistance of bitumens and mastics were assessed using a dynamic shear rheometer. Experimental results showed that steel slag warm mastics assure enhanced performance demonstrating promising applicability.

  14. The measurement of magnetic properties of electrical sheet steel - survey on methods and situation of standards

    CERN Document Server

    Sievert, J

    2000-01-01

    A brief review of the different requirements for magnetic measurement techniques for material research, modelling of material properties and grading of the electrical sheet steel for trade purposes is presented. In relation to the main application of laminated electrical steel, this paper deals with AC measurement techniques. Two standard methods, Epstein frame and Single Sheet Tester (SST), producing different results, are used in parallel. This dilemma was analysed in detail. The study leads to a possible solution of the problem, i.e. the possibility of converting the results of one of the two methods into the results of the other in order to satisfy the users of the Epstein method and, at the same time, to improve the acceptance of the more economical SST method.

  15. Compaction of tool steels by pulsed electric current (PECS) sintering process

    OpenAIRE

    Postal, Stefano

    2014-01-01

    This study had two major purposes: the microstructural investigation of High Chromium White Iron (HCWI) sintered with Pulsed Electric Current Sintering (PECS) and the evaluation of the abrasion resistance of high chromium white iron mixed with different amounts of Hadfield Steel. The objective was to obtain dense high chromium white iron compacts with fine and uniform carbide and grain structure. The materials included in the study were gas atomized high chromium white iron (2.60 wt% C, 19.48...

  16. Utilization of steel melting electric arc furnace slag for development of vitreous ceramic tiles

    Indian Academy of Sciences (India)

    Ritwik Sarkar; Nar Singh; Swapan Kumar Das

    2010-06-01

    Steel melting through electric arc furnace route is gaining popularity due to its many advantages, but generates a new waste, electric arc furnace slag, which is getting accumulated and land/mine filling and road construction are the only utilization. This slag has been tried to be value added and utilized to develop vitreous ceramic tiles. Slag, to the extent of 30–40 wt% with other conventional raw materials, were used for the development in the temperature range 1100–1150°C. The fired products showed relatively higher density with shorter firing range and good strength properties. Microstructural and EDAX studies were also done to evaluate the developed products.

  17. Significance of steel electrical resistance method in the evaluation of reinforcement corrosion in cementitious systems

    Directory of Open Access Journals (Sweden)

    Krajci, L.

    2004-06-01

    Full Text Available The suitable detection system of steel reinforcement corrosion in concrete structures contributes to the reduction of their maintenance costs. Method of steel electrical resistance represents non-destructive monitoring of steel in cementitious systems. Specially prepared and arranged test specimen of steel as a corrosion sensor is embedded in mortar specimen. Verification tests of this method based on chloride corrosion of steel in mortars as well as its visual inspection are introduced. Significance of steel electrical resistance method lies in the expression of steel corrosion by these quantitative parameters: reduction of cross-section of steel, thickness of corroded layer and loss of weight of steel material. This method is an integral method that allows the indirect determination of mentioned corrosion characteristics. The comparison of verified method with gravimetric evaluation of steel corrosion gives a good correspondence. Test results on mortars with calcium chloride dosages between 0.5% and 4.0% by weight of cement prove high sensitiveness and reliability of steel electrical resistance method.

    La utilización de un sistema de detección de la corrosión de las armaduras en estructuras de hormigón puede contribuir a la reducción de sus costes de mantenimiento. El método de la resistencia eléctrica del acero consiste en la monitorización no-destructiva realizada sobre el acero en sistemas cementantes. Dentro de la muestra de mortero se coloca el sistema de detección, especialmente preparado y fijado, actuando como un sensor de la corrosión. En este trabajo se presentan ensayos de verificación de este método, junto con inspecciones visuales, en morteros sometidos a corrosión de armaduras por efecto de los cloruros. La efectividad de este método de la resistencia eléctrica del acero se expresa, en la corrosión de armaduras, de acuerdo a los siguientes parámetros cuantitativos: reducción de la sección transversal del

  18. Effect of Co deposition on oxidation behavior and electrical properties of ferritic steel for solid oxide fuel cell interconnects

    Energy Technology Data Exchange (ETDEWEB)

    Kruk, A.; Adamczyk, A.; Gil, A. [AGH University of Science and Technology, Faculty of Materials Science and Ceramics, al. Mickiewicza 30, 30-059 Krakow (Poland); Kąc, S. [AGH University of Science and Technology, Faculty of Metals Engineering and Industrial Computer Science, al. Mickiewicza 30, 30-059 Krakow (Poland); Dąbek, J.; Ziąbka, M. [AGH University of Science and Technology, Faculty of Materials Science and Ceramics, al. Mickiewicza 30, 30-059 Krakow (Poland); Brylewski, T., E-mail: brylew@agh.edu.pl [AGH University of Science and Technology, Faculty of Materials Science and Ceramics, al. Mickiewicza 30, 30-059 Krakow (Poland)

    2015-09-01

    In this work, a Co layer deposited on DIN 50049 steel by means of pulsed laser deposition was applied for the protection of solid oxide fuel cell (SOFC) interconnects operating on the cathode side. The coated and uncoated steel samples were oxidized in air at 1073 K for 500 h, and their microstructures as well as electrical resistances were evaluated using X-ray diffraction, atomic force microscopy, scanning electron microscopy coupled with energy-dispersive X-ray spectroscopy, and the 2-probe 4-point direct current method. It was demonstrated that the Co coating had reduced the oxidation rate of the steel by nearly a half. The area-specific resistance value of the coated steel was 5 × 10{sup −6} Ω·m{sup 2}, which was significantly lower than that of bare steel after 350 h of oxidation at 1073 K. Cr vaporization tests showed that the Co coating was efficient at blocking the outward diffusion of Cr. The obtained results prove that steel coated with a thin film of cobalt was suitable for use as metallic interconnect material in SOFCs operating at intermediate temperatures. - Highlights: • Co layer was deposited on ferritic steel by means of pulsed laser deposition. • Coated and bare ferritic steel samples were exposed to air at 1073 K for 500 h. • Scale growth rate on bare steel is higher than that on coated steel. • Electrical resistance for oxidized coated steel was lower than for bare steel. • Co-coated steel effectively reduced the formation of volatile Cr species.

  19. The influence of the structure of the metal load removal from liquid steel in electric arc furnaces

    Science.gov (United States)

    Pǎcurar, Cristina; Hepuť, Teodor; Crisan, Eugen

    2016-06-01

    One of the main technical and economic indicators in the steel industry and steel respectively the development it is the removal of liquid steel. This indicator depends on several factors, namely technology: the structure and the quality metal load, the degree of preparedness of it, and the content of non-metallic material accompanying the unit of drawing up, the technology for the elaboration, etc. research has been taken into account in drawing up steel electric arc furnace type spring EBT (Electric Bottom taping), seeking to load and removing components of liquid steel. Metal load has been composed of eight metal grades, in some cases with great differences in terms of quality. Data obtained were processed in the EXCEL spreadsheet programs and MATLAB, the results obtained being presented both graphically and analytically. On the basis of the results obtained may opt for a load optimal structure metal.

  20. PARAMETRIC STUDY OF ELECTRICAL DISCHARGE MACHINING OF AISI 304 STAINLESS STEEL

    Directory of Open Access Journals (Sweden)

    P. SRINIVASA RAO,

    2010-08-01

    Full Text Available Electrical discharge machining (EDM is widely used process in the production of mould / dies, aerospace, automobile and electronics industries where intricate complex shapes need to be machined in very hard materials. The selection of the AISI 304 stainless steel was made taking into account its use in almost all industrial applicationsfor approximately 50% of the world’s stainless steel production and consumption. In this work, a study has been carried out on the influence of four design factors: current, open-circuit voltage, servo and dutycycle over material removal rate, tool wear rate, surface roughness and hardness on the die-sinking electrical discharge machining of AISI 304 stainless steel. This has been done using design of experiments (DOE, which allows us to carry out theabove-mentioned analysis performing a relatively small number of experiments. In this case, a 3*24-1 mixed level factorial design, whose resolution is V, has been selected due to the number of factors considered in the study. The resolution of this mixed factorial design allows us to estimate all the main effects, two-factor interactions and pure quadratic effects of the four design factors selected to perform this study.

  1. An Optimization Model Based on Electric Power Generation in Steel Industry

    Directory of Open Access Journals (Sweden)

    Jing-yu Liu

    2014-01-01

    Full Text Available Electric power is an important energy in steel industry. Electricity accounts for roughly 20% to 30% of the gross energy consumption and costs about 10% of the gross cost of energy. In this paper, under the premise of ensuring the stability of energy supply and the normal production safety, the mathematical programming method and the dynamic mathematical optimization model were used to set up the surplus gas in the optimal allocation among the buffer users and steam production dispatching for the production equipment. The application of this optimization model can effectively improve the energy efficiency and the accuracy of power generation, making full use of secondary energy and residual heat. It also can realize the rationalization of the electricity production structure optimization which can effectively reduce the flare of the gas and steam on one hand, and save energy and decrease production cost on the other.

  2. The influence of dew point during annealing on the power loss of electrical steel sheets

    Energy Technology Data Exchange (ETDEWEB)

    Broddefalk, Arvid [Development and Market Research, Cogent Power Ltd., P.O. Box 201, SE-735 23 Surahammar (Sweden)], E-mail: arvid.broddefalk@sura.se; Jenkins, Keith [Development and Market Research, Cogent Power Ltd., P.O. Box 201, SE-735 23 Surahammar (Sweden); Silk, Nick [Corus RD and T, Swinden Technology Centre, Moorgate Rotherham S60 3AR (United Kingdom); Lindenmo, Magnus [Development and Market Research, Cogent Power Ltd., P.O. Box 201, SE-735 23 Surahammar (Sweden)

    2008-10-15

    Decarburization is a necessary part of the processing of electrical steels if their carbon content is above a certain level. The process is usually carried out in a wet hydrogen-nitrogen atmosphere. Having a high dew point has a negative influence on the power loss, though. This is due to oxidation of the steel, which hinders domain wall motion near the surface. In this study, an increase of the power loss was only observed at a fairly high dew point (>20 deg. C). It was also only at these high dew points where a subsurface oxide layer was observed. The surfaces of samples with and without this layer were etched in steps. The magnetic properties of the etched samples corresponded well with the expected behavior based on GDOES profiles of the samples.

  3. Effect of tempering on the microstructure, electrical, and magnetic properties of Eurofer-97 steel

    Science.gov (United States)

    Sandim, M. J. R.; Farrão, F. U.; Oliveira, V. B.; Bredda, E. H.; Santos, A. D.; dos Santos, C. A. M.; Sandim, H. R. Z.

    2015-06-01

    Reduced-activation ferritic-martensitic Eurofer-97 steel is a potential candidate for structural application in future nuclear fusion reactors. Samples of Eurofer-97 steel were cold rolled to 80% reduction in thickness, austenitized at 1050 and 1150 °C for 30 min and tempered at several temperatures up to 800 °C for 2 h each. The microstructural characterization of the samples was performed using Vickers microhardness testing and electron backscatter diffraction (EBSD). Electrical resistivity and coercive field measurements were also performed to follow microstructural changes during isothermal tempering. Results were discussed with focus on the precipitation of MX and M23C6 carbides and related changes in these properties.

  4. Nano-Carbides and the Strength of Steels as Assessed by Electrical Resistivity Studies

    Energy Technology Data Exchange (ETDEWEB)

    Lesuer, D; Frommeyer, G; Sherby, O; Syn, C

    2006-01-29

    The work of Frommeyer on electrical conductivity measurements in pearlitic steels is reviewed to provide insight into microstructures developed during wi wire drawing. Electrical re conductivity measurements were made as a function of drawing strain (up to {var_epsilon} = 6.0) for wires with strength exceeding 3500MPa. The results show that electrical conductivity increases during wire wire-drawing to a maximum value, then decreases with further deformation finally reaching a steady state value that is equal to the original conductivity. The initial increase is the result of pearlite plate orientation in the direction of wire wire-drawing, which makes the path of conduction through the ferrite plates more accessible. At a critical strain the cementite plates begin to fragment and the electrical conductivity decreases to a steady state value that is the same as that observed prior to wire drawing. With increasing strain, the cementite particles are refined and the strength increases due to the reduction in inter inter-particle spacing. It is concluded that the electrical conductivity of the wires is solely dependent on the amount of iron carbides provided they are randomly distributed as plates or as particles. An estimate was made that indicates the carbide particle size is approximately 3-5 nm in the steady state range of electrical conductivity.

  5. [Health surveillance in a steel making industry with electric arc furnace: 15 years of experience].

    Science.gov (United States)

    Corti, P

    2012-01-01

    This paper analyzes the results of health surveillance carried out in an electric steel mill for 15 years. We have analyzed the trend of audiometry, spirometry and main indicators of exposure to chemical risk: serum lead, urinary OH-pyrene, erythrocyte ZPP, and the results of risk assessment of stress work related. The analyses of the trend of audiometry, spirometry and biological monitoring shows an important improving in the working environment due to the progressive automation of production steps in the course of several years, consistent and correct use of DPI, information and training.

  6. Shaping of steel mold surface of lens array by electrical discharge machining with single rod electrode.

    Science.gov (United States)

    Takino, Hideo; Hosaka, Takahiro

    2014-11-20

    We propose a method for fabricating a lens array mold by electrical discharge machining (EDM). In this method, the tips of rods are machined individually to form a specific surface, and then a number of the machined rods are arranged to construct an electrode for EDM. The repetition of the EDM process using the electrode enables a number of lens elements to be produced on the mold surface. The effectiveness of our proposed method is demonstrated by shaping a lens array mold made of stainless steel with 16 spherical elements, in which the EDM process with a single rod electrode is repeatedly conducted.

  7. Magnetizing angle dependence of harmonics of magnetic induction and magnetostriction in electrical steel

    Energy Technology Data Exchange (ETDEWEB)

    Kim, C.G. E-mail: cgkim@omega.sunmoon.ac.kr; Kim, H.C.; Ahn, S.J.; Cha, S.Y.; Chang, S.K

    2000-06-02

    The harmonics of magnetic induction and magnetostriction during AC magnetization in electrical steel were measured as a function of the magnetizing angle with respect to [0 0 1] axis, phi (cursive,open) Greek. The relative amplitudes of odd and even harmonics, respectively, for magnetic induction and magnetostriction decrease with the harmonic order, accompanying the contraction of the amplitudes. The decreasing contraction order of magnetostriction harmonics with phi (cursive,open) Greek is shown to be an even number multiple of that of magnetic induction. This relationship could provide an easy distinction of harmonics characteristics of magnetostriction from that of magnetic induction.

  8. The influence of arc plasma electric and laser treatment on the structure and properties of the high speed steel

    Directory of Open Access Journals (Sweden)

    W. Bochnowski

    2009-07-01

    Full Text Available The examination of the structure, hardness and abrasion resistance of surface layer of high speed steel: HS 2-10-1-8, HS 6-5-2 and HS 10-2-5-8 after arc plasma and laser welding are presented in the paper. They are compared with the properties obtained after conventional hardening. Diode laser of continuous operation and GTAW (Gas Tungsten Arc Welding method were used. As a result of concentrated energy beam treatment applied to a steels surface layer, the structures characteristic of rapid solidification / crystallization process were obtained. The treatment of the steel by arc plasma electric with a single remelted track about 7 mm width does not lead to growth of the mechanical and tribological properties of high speed steels. The growth of microhardness as well as low the coefficient Archard of the high speed steel after remelting on the surface single track about 6 mm width by diode laser using can be obtained.

  9. Influence of the electrical sliding speed on friction and wear processes in an electrical contact copper stainless steel

    Science.gov (United States)

    Bouchoucha, A.; Chekroud, S.; Paulmier, D.

    2004-02-01

    Among the various parameters that influence the friction and wear behaviour of a copper-stainless steel couple crossed by an electrical current and in a dry contact is the sliding speed. The tests were carried out under ambient environment and the sliding speed was in the range of 0.2-8 ms -1. The electrical current intensity was varied from 0 to 40 A and held constant during each experiment. The normal load was maintained constant corresponding to an average Hertzian stress of 10 7 Pa. It appears that the friction coefficient and the wear rate increase at first with the speed, reach their maximums, then slowly decrease and tend to constant values. Over the entire range of sliding speeds two types of wear are observed. These latters are essentially mild wear as long as hard debris do not appear at the interface and severe wear when debris consisting of oxides or oxide metal mixture become big enough, they are removed from the surface and have abrasive effect. The results are discussed in terms of observations of wear debris size and composition, wear track study, metallographic study of worn surfaces and friction and electrical contact resistance records.

  10. Manipulating cement-steel interface by means of electric field: Experiment and potential applications

    Directory of Open Access Journals (Sweden)

    Kamila Gawel

    2016-08-01

    Full Text Available Good shear bonding and hydraulic bonding between cement and steel play a crucial role in well integrity of oil and gas wells. In this experimental study, we investigate the effect that constant electric field may have on the bonding at cement-steel interfaces. Constant voltage (18 V was applied between two stainless-steel electrodes immersed into a cement slurry. It was found that bonding was significantly improved at the positive electrode, while it was significantly worse at the negative electrode. The effect was due to the negatively-charged cement particles being attracted to the positive electrode. The effect may potentially be used for manipulation and control of casing-cement and reinforcement-concrete bonding strengths in oil & gas and construction industries, respectively. Side-effects that might reduce the applicability of this technology, are gas production at both electrodes (and especially at the negative one and significant corrosion at the positive electrode due to electrochemical reactions at metal surfaces. Poor bonding at the negative electrode may potentially be used for cleaning of cement equipment, such as cement pumps, pipes, tanks, and mixers used on the rigs to perform well cementing jobs in oil & gas industry.

  11. Biological Monitoring of Occupational Exposure to Polycyclic Aromatic Hydrocarbons at an Electric Steel Foundry in Tunisia.

    Science.gov (United States)

    Campo, Laura; Hanchi, Mariem; Olgiati, Luca; Polledri, Elisa; Consonni, Dario; Zrafi, Ines; Saidane-Mosbahi, Dalila; Fustinoni, Silvia

    2016-07-01

    Occupational exposures during iron and steel founding have been classified as carcinogenic to humans, and the exposure to polycyclic aromatic hydrocarbons (PAHs) in this industrial setting may contribute to cancer risk. The occupational exposure to PAHs was assessed in 93 male workers at an electric steel foundry in Tunisia by biomonitoring, with the aims of characterizing the excretion profile and investigating the influence of job title and personal characteristics on the biomarkers. Sixteen 2-6 ring unmetabolized PAHs (U-PAHs) and eight hydroxylated PAH metabolites (OHPAHs) were analyzed by gas chromatography-triple quadrupole tandem mass spectrometry and liquid chromatography triple quadrupole tandem mass spectrometry, respectively. Among U-PAHs, urinary naphthalene (U-NAP) was the most abundant compound (median level: 643ng l(-1)), followed by phenanthrene (U-PHE, 18.5ng l(-1)). Urinary benzo[a]pyrene (U-BaP) level was <0.30ng l(-1) Among OHPAHs, 2-hydroxynaphthalene (2-OHNAP) was the most abundant metabolite (2.27 µg l(-1)). Median 1-hydroxypyrene (1-OHPYR) was 0.52 µg l(-1) Significant correlations among urinary biomarkers were observed, with Pearson's r ranging from 0.177 to 0.626. 1-OHPYR was correlated to benzo[a]pyrene, but not to five- and six-rings PAHs. A multiple linear regression model showed that job title was a significant determinant for almost all U-PAHs. In particular, employees in the steel smelter workshop had higher levels of high-boiling U-PAHs and lower levels of low-boiling U-PAHs than those of workers with other job titles. Among OHPAHs, this model was significant only for naphthols and 1-hydroxyphenanthrene (1-OHPHE). Smoking status was a significant predictor for almost all biomarkers. Among all analytes, U-PHE and 1-OHPHE were the less affected by tobacco smoke, and they were significantly correlated with both low- and high-molecular-weight compounds, and their levels were related to job titles, so they could be proposed as suitable

  12. [The industrial environment in the electric-furnace steel smelting, converter and open-hearth furnace methods of manufacturing manganese-alloyed steels].

    Science.gov (United States)

    Karnaukh, N G; Petrov, G A; Gapon, V A; Poslednichenko, I P; Shmidt, S E

    1992-01-01

    Inspection of the environment in manganese-alloyed steel production showed inadequate hygienic conditions of the technological processes employed. Air was more polluted by manganese oxides during the oxygen-converter process though their highest concentrations, 38 times exceeding the MAS, appeared during the casting of steel. An electric furnace coated by dust-noise-proof material and gas cleaning is preferable from a hygienic point of view. The influence of unfavourable microclimate, intensive infrared irradiation and loud noise on workers necessitates automation and mechanization of the process in order to improve the working conditions.

  13. Polychlorinated naphthalene (PCN) emissions from scrap processing steel plants with electric-arc furnaces.

    Science.gov (United States)

    Odabasi, Mustafa; Dumanoglu, Yetkin; Kara, Melik; Altiok, Hasan; Elbir, Tolga; Bayram, Abdurrahman

    2017-01-01

    Polychlorinated naphthalene (PCN) emissions of scrap iron processing steel plants were explored by measuring concentrations in stack gases of five plants, in the atmosphere (n=11) at a site close to those plants, and in soil at several sites in the region (n=40) in Aliaga, Izmir, Turkey. Observed stack-gas Σ32PCN levels from the plants without scrap preheating (189±157ngNm(-3), average±SD, n=4) showed that they are substantial PCN emitting sources. Stack-gas Σ32PCN level for the plant with scrap preheating was considerably higher (1262ngNm(-3)). Similarly, Σ32PCN emission factor for this plant was substantially higher (11.9mgton(-1)) compared to those without scrap preheating (1.30±0.98mgton(-1)). Results have also suggested that the investigated steel plants emit large quantities of fugitive particle-phase PCNs. Measured soil Σ32PCN concentrations that are considered to be representative of the atmospheric levels were greatly variable in the region, ranging between 0.003 and 10.02μgkg(-1) (dry wt). Their spatial distribution showed that main PCN sources in the region were the iron-steel plants. Ambient air levels (1620±800pgm(-3)) were substantially higher than ones observed around the world and in the study area verifying that the steel plants with electric arc furnaces (EAFs) are important PCN sources. Investigation of possible mechanisms suggested that the combustion processes also contribute to emissions from EAFs in addition to evaporation of PCNs present in the scrap iron.

  14. Electric arc furnaces for steel-making: hot spots for persistent organic pollutants.

    Science.gov (United States)

    Odabasi, Mustafa; Bayram, Abdurrahman; Elbir, Tolga; Seyfioglu, Remzi; Dumanoglu, Yetkin; Bozlaker, Ayse; Demircioglu, Hulusi; Altiok, Hasan; Yatkin, Sinan; Cetin, Banu

    2009-07-15

    Persistent organic pollutant (POP) concentrations were measured in stack-gases of ferrous scrap processing steel plants with electric arc furnaces (EAFs) (n = 5) in Aliaga, Izmir, Turkey and in air (n = 11) at a site near those plants. Measured stack-gas concentrations for the four plants without scrap preheating (611 +/- 311, 165,000 +/- 285,000, and 33 +/- 3 ng m(-3), average +/- SD for sigma41PCBs, sigma16PAHs, and sigma7PBDEs, respectively) indicated that they are significant sources for polycyclic aromatic hydrocarbons (PAHs), polychlorinated biphenyls (PCBs), and polybrominated diphenyl ethers (PBDEs). POP emissions from the plant with scrap preheating were significantly higher (13 500, 445 000, and 91 ng m(-3) for sigma41PCBs, sigma16PAHs, and sigma7PBDEs, respectively). It was also shown that the steel plants emit considerable amounts of fugitive POPs in particle-phase. Estimated emissions using the emission factors generated in this study and the production amounts suggested that the steel plants with EAFs may significantly contribute to local and global PAH, PCB, and PBDE emissions. Several other compounds (aromatic and aliphatic hydrocarbons, oxygen, sulfur, nitrogen, and chlorine-containing organic compounds, n = 49) were identified and determined semiquantitatively in the stack-gas and ambient air samples. Ambient air concentrations (62 +/- 35, 320 +/- 134 ng m(-3), 1451 +/- 954 pg m(-3), for sigma41PCBs, sigma16PAHs, and sigma7PBDEs, respectively) were significantly higher than those measured previously around the world and in the region, further confirming that the steel plants with EAFs are "hot spots" for POPs.

  15. Upgrading constructed wetlands phosphorus reduction from a dairy effluent using electric arc furnace steel slag filters.

    Science.gov (United States)

    Weber, D; Drizo, A; Twohig, E; Bird, S; Ross, D

    2007-01-01

    In 2003, a subsurface flow constructed wetlands (SSF-CW) system was built at the University of Vermont (UVM) Paul Miller Dairy Farm as an alternative nutrient management approach for treating barnyard runoff and milk parlour waste. Given the increasing problem of phosphorus (P) pollution in the Lake Champlain region, a slag based P-removal filter technology (PFT) was established (2004) at the CW with two objectives: (i) to test the filters' efficiency as an upgrade unit for improving P removal performance via SSF-CW (ii) to investigate the capacity of filters technology to remove P as a "stand alone" unit. Six individual filters (F1-F6) were filled with electric arc furnace (EAF) steel slag, each containing 112.5 kg of material with a pore volume of 21 L. F1-F4, fed with CW treated water, received approximately 2.17 g DRP kg(-1) EAF steel slag (0.25 kg DRP total) during the 259 day feeding period. F1-F4 retained 1.7 g DRP kg(-1) EAF steel slag, resulting in an average P removal efficiency of 75%. The addition of filters improved CW DRP removal efficiency by 74%. F5 and F6, fed non-treated water, received 1.9 g DRP kg(-1) EAF steel slag (0.22 kg DRP in total) and retained 1.5 g DRP kg(-1) resulting in a P removal efficiency of 72%. The establishment of the EAF slag based PFT is the first in-field evaluation of this technology to reduce P from dairy farm effluent in Vermont.

  16. Hard magnetization direction and its relation with magnetic permeability of highly grain-oriented electrical steel

    Institute of Scientific and Technical Information of China (English)

    Hao Wang; Chang-sheng Li; Tao Zhu

    2014-01-01

    The magnetic properties of highly grain-oriented electrical steel vary along different directions. In order to investigate these prop-erties, standard Epstein samples were cut at different angles to the rolling direction. The hard magnetization direction was found at an angle of 60° to the rolling direction. To compare the measured and fitting curves, when the magnetic field intensity is higher than 7000 A/m, it is appropriate to simulate the relation of magnetic permeability and magnetization angle using the conventional elliptical model. When the magnetic field intensity is less than 3000 A/m, parabolic fitting models should be used; but when the magnetic field intensity is between 3000 and 7000 A/m, hybrid models with high accuracy, as proposed in this paper, should be applied. Piecewise relation models of magnetic per-meability and magnetization angle are significant for improving the accuracy of electromagnetic engineering calculations of electrical steel, and these new models could be applied in further industrial applications.

  17. Noise generated by model step lap core configurations of grain oriented electrical steel

    Energy Technology Data Exchange (ETDEWEB)

    Snell, David [Cogent Power Ltd., Development and Market Research, Orb Electrical Steels, Corporation Road, Newport, South Wales NP19 OXT (United Kingdom)], E-mail: Dave.snell@cogent-power.com

    2008-10-15

    Although it is important to reduce the power loss associated with transformer cores by use of electrical steel of the optimum grade, it is equally important to minimise the noise generated by the core. This paper discusses the effect of variations in the number of steps (3, 5, and 7) and the step overlap (2, 4, and 6 mm) on noise associated with model step lap cores of conventional, high permeability and ball unit domain refined high permeability grain oriented electrical steel. A-weighted sound pressure level noise measurements (LAeq) were made at various locations of the core over the frequency range 25-16,000 Hz. For all step lap cores investigated, the noise generated was dependent on the induction level, and on the number of steps and step overlap employed. The use of 3 step lap cores and step overlaps of 2 mm should be avoided, if low noise is to be achieved. There was very little difference between the noise emitted by the 5 and 7 step lap cores. Similar noise levels were noted for 27M0H material in the non-domain refined (NDR) and ball unit domain refined condition for a 5 step lap core with 6 mm step overlap.

  18. Effect of residual internal stresses in tin coatings on specific losses in anisotropic electrical steel

    Science.gov (United States)

    Solov'ev, A. A.; Sochugov, N. S.; Oskomov, K. V.

    2010-02-01

    Methods of X-ray diffraction analysis, mass-spectrometry, and atomic force microscopy have been used to perform a comparative analysis of factors that cause the appearance of residual stresses in TiN coatings deposited by reactive magnetron sputtering and to study their effect on specific magnetic losses in electrical-sheet steel. Physical and mechanical parameters of coatings, such as hardness, elastic modulus, residual stress, microstructure, and surface morphology, have been studied. It has been shown that the level of internal stresses in a coating depends on its thickness and increases with increasing quantity and energy of ions in the deposited beam. The maximum magnitudes of compressive stresses in coatings (13 GPa) were obtained when using an unbalanced working regime of the magnetron and a negative bias at the substrate. The hardness of coatings produced under such conditions reaches 29 GPa. There has been demonstrated a possibility of reducing losses in electrical-sheet steels by about 15% by depositing surface coatings with high compressive stresses.

  19. INVESTIGATION OF POTENTIALITIES TO SET AUTOMATICALLY AMPLITUDE VALUES OF MAGNETIC INDUCTION WHILE MEASURING MAGNETIC CHARACTERISTICS OF ELECTRICAL-SHEET STEEL

    Directory of Open Access Journals (Sweden)

    I. I. Branovitsky

    2005-01-01

    Full Text Available The problems relating to an automation of measurement of magnetic characteristics of electrical-sheet steel have been considered in the paper. The paper investigates efficiency of an application of some well-known iterative methods for setting the required amplitude value of a magnetic induction of the material to be tested. It is shown that the most efficient method providing a fast and stable convergence of an iterative process while testing either textured or isotropic electrical-sheet steel is a parabola method.

  20. Steel Casing Resistivity Technology (SCRT): Innovative Applications of Electrical Methods for Buried Tank Leak Detection

    Science.gov (United States)

    Fink, J. B.; Levitt, M. T.; Gee, G. W.

    2002-12-01

    The need for non-invasive leak detection methods is extremely important for monitoring cleanup efforts of nuclear waste contained in underground storage tanks at the Hanford Nuclear Facility in Washington. Drilling is both very expensive and undesirable in the tank farms. Various geophysical imaging methods were evaluated over the past two years at two "cold" sites but within geologic conditions similar to the tank farms. The "cold" sites consisted of 1. a dense array of 32 steel casings, and 2. a "mock tank" in which various controlled leaks (injections) of a saturated aqueous solution of Na2S2O35H20 were metered. Nearly all methods required invasive drilling for subsurface placement of sensors. An innovative direct-current electrical method using existing infrastructure as grounding electrodes, such as steel casings and steel tanks, has shown very promising results and is undergoing further testing. The most useful results have been obtained by using multiple grounding points for spatial determinations and continuous time-series monitoring for temporal variations. Although the large size of tanks and lengths of casings make discrete volume estimations difficult, data acquired for test leaks to date have shown a surprising correlation between leak rates and the rate-of-change of specific electrical measurements. First order volume approximations can be made based on existing knowledge of the geologic environment and hydraulic parameters. Spatial data provide general leak location and gross flow characteristics, whereas temporal data indicate test leak commencement, cessation, and approximate leak rates. On-going testing is providing quantitative calibration information that is expected to transfer to the tank farm environments. Procedures are being developed that will simplify the installation and operation of the system in the tank-farm environments. Implementation of the technology necessitated remote operation and monitoring of the electrical system

  1. Recent technology developments in the production of grain-oriented electrical steel

    Energy Technology Data Exchange (ETDEWEB)

    Guenther, K. [ThyssenKrupp Electrical Steel GmbH, Gelsenkirchen (Germany); Abbruzzese, G.; Fortunati, S. [Centro Sviluppo Materiali S.p.A., Terni (Italy); Ligi, G. [ThyssenKrupp Electrical Steel UGO S.A., Isbergues (France)

    2005-06-01

    Despite a long history of continuously improved magnetic properties, the further development of grain-oriented electrical steel is still an exciting field for industrial and joint fundamental research. Today, the driving forces for research and development (R and D) are on one hand increasing quality demands, i.e. still lower losses for more energy-efficient transformers and less transformer noise, and on the other hand the pressure to reduce manufacturing costs in order to stay competitive on the market. Evidently in the last years, the latter aspect has become the mainspring for most of the industrial R and D activities. Now nearly all producers are aiming at more compact and less expensive production routes. From the new techniques under development, most advanced in commercial realization is the application of low slab reheating temperatures in the range 1150..1300 C instead of up to 1400 C in the classical processes. A radical new method is thin slab casting and direct hot rolling used for steels with a system of inherent plus acquired inhibitors, the latter formed by nitriding the cold rolled strip. This method is very promising and far advanced in industrial tests. Another way for process shortening is to cast directly the hot strip from the steel melt by a twin-roll method. In pilot line tests, good cold workability and good magnetic properties have been achieved by optimising chemical composition, casting conditions, and subsequent thermo-mechanical treatments and by working with inherent plus acquired inhibitors. Another theoretical potential for cost and time saving is to replace box annealing for secondary recrystallization by short-time continuous annealing. Such processes are under development, partly using special in-line procedures to realize fast inhibitor creation after primary recrystallization, but are today still far away from commercial realization. (orig.)

  2. [Phosphorus adsorption and regeneration of electric arc furnace steel slag as wetland medium].

    Science.gov (United States)

    Zhai, Li-hua; He, Lian-sheng; Xi, Bei-dou; Chen, Yue; Meng, Rui; Huo, Shou-liang; Liu, Hong-liang

    2008-12-01

    The long-term phosphorus (P) adsorption and retention capacities of electric arc furnace (EAF) steel slag materials derived from one batch and a 278-d column experiments with a synthetic P solution were compared. The investigations of the regeneration of the P adsorption capacity by water level decrease was conducted. It was revealed column experiment on a long-term basis can determine P saturation of EAF accurately. And the results can be used for realistic estimations of constructed wetland systems (CWS) longevity. EAF slag showed a high afinity for P, reaching a saturation value of 1.65 g/kg. Regeneration experiment of the P adsorbing capacity by this material showed that, after 4 weeks of water level decrease, EAF steel slag was able to increase its initial P adsorption capacity to 2.65 g/kg. A sequential P fractionation experiment was performed to quantify the proportion of P bound to mineral compounds in EAF. From the most loosely bound to the most strongly bound P fraction, P1 was associated with resin extractable (13%), Fe extractable (0.5 mol/L Na2CO3, 39%), Al extractable (0.1 mol/L NaOH, 21%), Ca extractable (1 mol/L HCl, 13%), and Ca in a stable residual pool (concentrated hot HCl, 14%). X-ray fluorescence analyses of EAF steel slag chemical composition revealed that the continuous application of a P solution resulted in 300% and 170% increases in K2O and P2O5, respectively. Al2O3 and FeO increased by 8%, while the portion of CaO remained unchanged. The investigated properties (P retention potential, regeneration of P adsorption, P fractionation) provide useful data about the suitability of slag material as a media for longterm P removal and dry-wet operation can improve P retention capacity of EAF to prolong the longevity of full-scale CWS.

  3. Characterization and leachability of electric arc furnace dust made from remelting of stainless steel.

    Science.gov (United States)

    Laforest, Guylaine; Duchesne, Josée

    2006-07-31

    Electric arc furnace dust (EAFD) is a toxic waste product made in the remelting of scrap steel. The results of a Toxicity Characteristic Leaching Procedure (TCLP) conducted on a sample of EAFD originating from the remelting of stainless steel scrap showed that the total Cr and Cr (VI) liquor concentrations (9.7 and 6.1 mg/L, respectively) exceeded the Toxicity Characteristic Regulatory Level (TCRL). The EAFD showed a complex heterogeneous mineralogy with spinel minerals group predominance. A sequential extractions method has permitted the determination of the amount of available metals (potentially mobile component) from the EAFD as follows: Cr (3%), Ni (6%), Pb (49%) and Zn (40%). Solubility controls on Cr, Pb, Zn and Ni were identified in the EAFD. This means that the Cr, Pb, Zn and Ni concentrations in solution were controlled by the solubility of some phases from EAFD. The concentrations of Ni and Zn, which are metals not regulated by TCRL were below 0.41 and 1.3 mg/L, respectively. The solubility control on Pb was sufficient to decrease its concentration (<0.24 mg/L) to a level below the TCRL. However, the control on Cr was not sufficient to decrease its concentration (between 117 and 331 mg/L) to below the TCRL.

  4. Comparative Study on Electrical Discharge Machining of Ultrafine-Grain Al, Cu, and Steel

    Science.gov (United States)

    Mahdieh, Mohammad Sajjad; Mahdavinejad, RamezanAli

    2016-12-01

    Recently, manufacturing of industrial parts out of ultrafine-grain (UFG) materials became prevalent due to their lightweight and high strength. Machining processes such as electrical discharge machining (EDM) are necessary to produce parts with accurate dimensions and tolerance. On the other hand, recast layer, heat-affected zone (HAZ), and the micro-cracks are the effects of the EDM process, reducing the surface integrity of the workpieces. These undesirable effects are more noticeable on the UFG materials because of the excess energy stored in them. This excess stored energy is because of the high strain and stress imposed on the microstructure of UFG material during severe plastic deformation processes. In this article, a comparative study is conducted about the effects of the EDM process on three applicable UFG materials: aluminum, steel, and copper. These UFG materials are produced by equal channel angular pressing, which is a well-known method in producing UFG materials. The surface integrity factors including thickness of recast layer and HAZ, cracks density, micro-hardness, and surface roughness are measured and investigated via optical microscopy, scanning electron microscopy, X-ray diffraction technique, roughness tester, and micro-hardness tester. Results show that after the EDM process, thicker recast layer, and HAZ, more cracks density and more microstructural changes are observed among the UFG aluminum samples than among the copper and steel samples.

  5. 78 FR 59059 - Grain-Oriented Electrical Steel From China, Czech Republic, Germany, Japan, Korea, Poland, and...

    Science.gov (United States)

    2013-09-25

    ... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Grain-Oriented Electrical Steel From China, Czech Republic, Germany, Japan, Korea, Poland, and... Republic, Germany, Japan, Korea, Poland, and Russia that are alleged to be sold in the United States...

  6. Removal of Heavy Metals from Steel Making Waste Water by Using Electric Arc Furnace Slag

    Directory of Open Access Journals (Sweden)

    C. L. Beh

    2012-01-01

    Full Text Available This work investigated the reduction of chemical oxygen demand (COD, biological oxygen demand (BOD, total suspended solids (TSS and the concentration of heavy metals of wastewater from a steel making plant. Adsorption experiments were carried out by electric arc furnace slag (EAFS in a fixed-bed column mode. The raw wastewater did not meet the standard B limitations, having high values of BOD, COD, TSS, Iron, Zinc, Manganese and Copper. After passing through the fixed bed column, BOD, COD and TSS values decreased to 1.6, 6.3 and <2 mgL-1, respectively while the concentration of Iron, Zinc, Manganese and Copper were 0.08, 0.01, 0.03 and 0.07 mgL-1, respectively. The results confirmed that EAFS can be used as an efficient adsorbent for producing treated water that comply with the Standard B limitations for an industrial effluent.

  7. Shaping of steel mold surface of lens array by electrical discharge machining with spherical ball electrode.

    Science.gov (United States)

    Takino, Hideo; Hosaka, Takahiro

    2016-06-20

    We propose a method for fabricating a spherical lens array mold by electrical discharge machining (EDM) with a ball-type electrode. The electrode is constructed by arranging conductive spherical balls in an array. To fundamentally examine the applicability of the proposed EDM method to the fabrication of lens array molds, we use an electrode having a single ball to shape a lens array mold made of stainless steel with 16 spherical elements, each having a maximum depth of 0.5 mm. As a result, a mold surface is successfully shaped with a peak-to-valley shape accuracy of approximately 10 μm, and an average surface roughness of 0.85 μm.

  8. First stages of surface steel nitriding: X-ray photoelectron spectroscopy and electrical measurements

    Energy Technology Data Exchange (ETDEWEB)

    Flori, M., E-mail: flori.mihaela@fih.upt.ro [' Politehnica' University of Timisoara, Faculty of Engineering of Hunedoara, 331128 Hunedoara (Romania); Gruzza, B.; Bideux, L.; Monier, G.; Robert-Goumet, C. [LASMEA, UMR CNRS 6602, Blaise Pascal University, 63177 Aubiere Cedex (France); Benamara, Z. [Laboratoire de Microelectronique Appliquee, Sidi Bel Abbes University, 22000 Sidi Bel Abbes (Algeria)

    2009-08-30

    Quantitative and qualitative analysis techniques were employed to study the first stages of ultra-high vacuum plasma nitriding of the 42CrMo4 steel. At constant treatment temperature, maintained for all samples at about 360 deg. C, we have established the influence of treatment time on the chemical composition, thickness and electrical properties of the nitrided layer. In this purpose it was used a stacking atomic layer model describing the sample surface, which takes into account the attenuation depth of photoelectrons by the atomic monolayers. So, we have found that after 2 h of nitriding in laboratory conditions, 70% of the nitrided layer was composed of iron oxide. Also, I-V measurements indicate an influence of the nitride overlayer with increasing treatment time.

  9. Surface tension of expanded slag from steel manufacturing in electrical furnace

    Directory of Open Access Journals (Sweden)

    J. Łabaj

    2011-07-01

    Full Text Available In the article a research on the surface tension of slag was conducted from the process of obtaining steel in the electric furnace. Melting in the graphite melting crucible caused the slag to foam. The measurement of the surface tension is being conducted with method of rejection. They make the measurement of maximum power needed for the liquid to reject the working element of the apparatus from the surface. The research was conducted in the temperature of 1 673 – 1 723 K. The results of the measurements allowed to determine the surface tension of slag, which in the analysed scope of the temperature is being changed from 454 to 345 mN•m-1.

  10. Effects of wound toroidal core dimensional and geometrical parameters on measured magnetic properties of electrical steel

    Directory of Open Access Journals (Sweden)

    Koprivica Branko M.

    2013-01-01

    Full Text Available The aim of this paper is to present the results of measurements for the magnetic hysteresis loop and the specific power loss of the electrical steel obtained with the toroidal samples of various dimensions. All samples have been made of the same material. Numerous measurements have been performed after the annealing of the samples. The measurements have been performed with control of the sinusoidal shape of the secondary voltage. Differences between the results of measurements have been analyzed. Change in the measured results, e.g. the shape of the hysteresis loop or the specific power loss has been correlated to the dimensions of the sample. [Projekat Ministarstva nauke Republike Srbije, br. TR 33016

  11. Inhomogeneous Distribution of Second Phase Particles in Grain Oriented Electrical Steels

    Institute of Scientific and Technical Information of China (English)

    Yang Li; Weimin Mao; Ping Yang

    2011-01-01

    The second phase particles were observed during the whole manufacturing process of conventional grain oriented electrical steels, exhibiting that the areal density of particles in the center was obviously higher than that on the surface at each manufacturing stage. After hot rolling, the approximately equiaxed grains formed upon recrystallization were present on the sheet surface while the deformation structures were retained in the central part. Thus, the dislocation density on the surface was evidently lower than that in the center and this trend became more noticeable after the first cold rolling. Since new precipitates were mainly nucleated at dislocations during both hot rolling and annealing following cold deformation, the difference in dislocation density resulted in the inhomogeneous distribution of particles through the thickness of sheet. According to this, Goss grains, which were usually found near the surface, tended to grow up more easily during the secondary recrystallization treatment.

  12. Recent developments in semiprocessed cold rolled magnetic lamination steel

    Science.gov (United States)

    Hilinski, E. J.

    2006-09-01

    Over the past 10 years the magnetic property performance of semi-processed cold rolled magnetic lamination steels in North America have approached those of nonoriented, semi-processed silicon steel. This improvement was accomplished via higher alloy levels in conjunction with hot band annealing. New temper rolling strategies can produce weakly oriented steels tailored to specific applications, such as small transformers used in fluorescent lighting ballasts. Recently, production trials for 0.0138 in product cold rolled on tin mills has been undertaken. Efforts to further improve properties through a better understanding of texture control and via implementation of new production processes, such as thin slab or strip casting, continue.

  13. Properties of steel foundry electric arc furnace dust solidified/stabilized with Portland cement.

    Science.gov (United States)

    Salihoglu, Guray; Pinarli, Vedat; Salihoglu, Nezih Kamil; Karaca, Gizem

    2007-10-01

    Electric arc furnace dust from steel production is generated in considerable amounts worldwide and needs to be treated as hazardous waste. The aim of this study was to investigate the properties of electric arc furnace dust solidified/stabilized by using Portland cement. Mortar and paste samples were prepared with varying waste-to-binder ratios between 0% and 90%. A comprehensive experimental program was designed including XRF characterization, setting time, unconfined compressive strength, and toxicity characteristics leaching procedure (TCLP), synthetic precipitation leaching procedure (SPLP), and acid neutralization capacity (ANC) tests. The results were evaluated in order to determine if the solidified /stabilized product can be disposed of at a landfill site with domestic waste or at a segregated landfill. The effect of using sand on S/S performance was also investigated. The results indicated that the solidification /stabilization process using PC helps the heavy metals to be bound in the cement matrix, but the TCLP leaching results exceeded the EPA landfilling limits. The SPLP leaching results conformed to the limits implying that the waste or S/S products can be disposed of at a segregated landfill; however the low ANC of the S/S products reveals that there may be leaching in the long-term. The sand used in the mortar samples adversely affected the S/S performance, causing higher heavy metal leaching levels, and lower pH levels in the leachate after the TCLP extraction than those measured in the leachate of the paste samples.

  14. Vertical impedance measurements of concrete bridge deck cover condition without a direct electrical connection to the reinforcing steel

    Science.gov (United States)

    Mazzeo, Brian A.; Baxter, Jared; Barton, Jeffrey; Guthrie, W. Spencer

    2017-02-01

    Vertical impedance measurements provide significant quantitative information about the ability of concrete cover to slow the penetration of chloride ions that can corrode steel reinforcement in a bridge deck. The primary limitations preventing the widespread adoption of vertical impedance for assessment of concrete bridge decks are (1) the necessity to have a direct electrical connection to the embedded steel reinforcement and (2) the low speeds of data acquisition. This work presents solutions to both limitations. A method using a large-area electrode as a reference electrode for vertical impedance testing is validated using both simulations and measurements in the field.

  15. Study of the instability of black slags from electric arc furnace steel industry

    Directory of Open Access Journals (Sweden)

    Frías, M.

    2002-09-01

    Full Text Available In Spain, the steel manufacture produces important quantities of by-products, representing between 15 and 20 % of total steel production. Most by-products are deposited on open air spaces causing serious economical and environmental problems, internationally, different recycling wais are studied, being the main alternative for these by-products as recycled aggregate. The possibility of recycling these by-products in construction sector depends on its possible volume instability because of the presence of some undesirable compounds. In current paper, two different black slags from electric arc furnace steel industry were chemically characterized, paying attention to some well-known compounds by theirs expansion effects, such as: free CaO, free MgO, chlorides and sulphates. The analytical results carried out in the current research detected the presence of insignificant or null amounts of harmful compounds. Therefore, they should not have any negative incidence on phenomena of volume instability.

    En España la fabricación de acero produce grandes cantidades de residuos industriales, las cuales representan entre el 15-20 % de la producción total de acero, en su mayor parte se depositan en vertederos, causando serios problemas económicos y medioambientales a todos los sectores implicados. A nivel internacional, se están estudiando diferentes vías de reutilización, siendo su uso principal como árido de reciclado. La posibilidad de reutilizar estos subproductos industriales en el sector de la construcción se basa en su posible inestabilidad volumétrica, debido a la presencia de ciertos compuestos no deseados. En este trabajo se caracterizan químicamente 2 escorias negras de horno de arco eléctrico con diferente procedencia y se cuantifican algunos de los principales compuestos conocidos por sus efectos expansivos, como: cal libre, magnesia libre, cloruros y sulfatos. Los resultados analíticos de estas dos escorias negras muestran

  16. INFLUENCE OF THE MODERN SYSTEMS OF THE BLAST STEEL-FURNACE ELECTRICAL PARAMETERS CONTROL ON CAPACITY AND TECHNICAL AND ECONOMICAL INDICES OF MELTING

    Directory of Open Access Journals (Sweden)

    D. N. Andrianov

    2006-01-01

    Full Text Available The reduction of time under the current, electric energy rate, electrodes rate at working of arc steel-furnace with new transformer of capacity 95 MBA and with regulating system SIMELT-AC-NEC are noted.

  17. Valorisation of electric arc furnace steel slag as raw material for low energy belite cements.

    Science.gov (United States)

    Iacobescu, R I; Koumpouri, D; Pontikes, Y; Saban, R; Angelopoulos, G N

    2011-11-30

    In this paper, the valorisation of electric arc furnace steel slag (EAFS) in the production of low energy belite cements is studied. Three types of clinkers were prepared with 0 wt.% (BC), 5 wt.% (BC5) and 10 wt.% (BC10) EAFS, respectively. The design of the raw mixes was based on the compositional indices lime saturation factor (LSF), alumina ratio (AR) and silica ratio (SR). The clinkering temperature was studied for the range 1280-1400°C; firing was performed at 1380°C based on the results regarding free lime and the evolution of microstructure. In order to activate the belite, clinkers were cooled fast by blown air and concurrent crushing. The results demonstrate that the microstructure of the produced clinkers is dominated by belite and alite crystals, with tricalcium aluminate and tetracalcium-alumino-ferrite present as micro-crystalline interstitial phases. The prepared cements presented low early strength development as expected for belite-rich compositions; however the 28-day results were 47.5 MPa, 46.6 MPa and 42.8 MPa for BC, BC5 and BC10, respectively. These values are comparable with OPC CEMI 32.5 N (32.5-52.5 MPa) according to EN 197-1. A fast setting behaviour was also observed, particularly in the case of BC10, whereas soundness did not exceed 1mm.

  18. Steel foundry electric arc furnace dust management: stabilization by using lime and Portland cement.

    Science.gov (United States)

    Salihoglu, Guray; Pinarli, Vedat

    2008-05-30

    The purpose of this study was to determine an appropriate treatment for steel foundry electric arc furnace dust (EAFD) prior to permanent disposal. Lime and Portland cement (PC)-based stabilization was applied to treat the EAFD that contains lead and zinc above the landfilling limits, and is listed by USEPA as hazardous waste designation K061 and by EU as 10 02 07. Three types of paste samples were prepared with EAFD content varying between 0 and 90%. The first type contained the EAFD and Portland cement, the second contained the EAFD, Portland cement, and lime, and the third contained the EAFD and lime. All the samples were subjected to toxicity characteristics leaching procedure (TCLP) after an air-curing period of 28 days. pH changes were monitored and acid neutralization capacity of the samples were examined. Treatment effectiveness was evaluated in terms of reducing the heavy metal leachability to the levels below the USEPA landfilling criteria. An optimum composition for the EAFD stabilization was formulated as 30% EAFD +35% lime +35% Portland cement to achieve the landfilling criteria. The pH interval, where the solubility of the heavy metals in the EAFD was minimized, was found to be between 8.2 and 9.4.

  19. Environmental impacts of asphalt mixes with electric arc furnace steel slag.

    Science.gov (United States)

    Milačič, Radmila; Zuliani, Tea; Oblak, Tina; Mladenovič, Ana; Ančar, Janez Šč

    2011-01-01

    Electric arc furnace (EAF) steel slag can be used as an alternative high-quality material in road construction. Although asphalts with slag aggregates have been recognized as environmentally acceptable, there is a lack of data concerning the potential leaching of toxic Cr(VI) due to the highly alkaline media of EAF slag. Leaching of selected water extractable metals from slag indicated elevated concentrations of total chromium and Cr(VI). To estimate the environmental impacts of asphalt mixes with slag, leachability tests based on diffusion were performed using pure water and salt water as leaching agents. Compact and ground asphalt composites with natural aggregates, and asphalt composites in which the natural aggregates were completely replaced by slag were prepared. The concentrations of total chromium and Cr(VI) were determined in leachates over a time period of 6 mo. After 1 and 6 mo, the concentrations of some other metals were also determined in the leachates. The results indicated that chromium in leachates from asphalt composites with the addition of slag was present almost solely in its hexavalent form. However, the concentrations were very low (below 25 μg L) and did not represent an environmental burden. The leaching of other metals from asphalt composites with the addition of slag was negligible. Therefore, the investigated EAF slag can be considered as environmentally safe substitute for natural aggregates in asphalt mixes.

  20. Analysis of Micro-texture during Secondary Recrystallization in a Hi-B Electrical Steel

    Institute of Scientific and Technical Information of China (English)

    Mengqi Yan; Hao Qian; Ping Yang; Weimin Mao; Qiwu Jian; Wenxu Jin

    2011-01-01

    The understanding of Goss texture in Hi-B electrical steels possesses significant industrial and academic value, thus attracts worldwide attention. The prevailing models for sharp Goss texture formation during secondary recrystallization are CSL (coincident site lattice) boundary theory and HE (high energy) boundary theory. These theories stress the key factor of preferred growth and the difference between them only lies in the specific selection manner. This work examined the texture gradient in primarily recrystallized sheet and demonstrated its possible influence on the formation of secondary grains, and then determined the micro- texture during different stages of secondary recrystallization using EI3SD (electron back-scattered diffraction) technique, finally analyzed a special type of secondary grains with near Brass orientation, which were detected in the later stage of secondary recrystallization, and discussed its origin and effect in terms of surface energy effect. The results indicate that texture gradient in primarily recrystallized sheet will lead to a multi-stage formation of Goss texture, namely, early stage of secondary grains with various orientations in subsurface region, intermediate stage of preferred growth of Goss grains into center layer and re-grow back to the surface and the final stage of Goss grain growth by swallowing slowly the island grains with the help of H2 atmosphere.

  1. Model Transformer Evaluation of High-Permeability Grain-Oriented Electrical Steels

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The dependence of transformer performance on the material properties was investigated using two Laboratory-processed 0.23 mm thick grain-oriented electrical steels domain-refined with elec trolytically etched grooves having different magnetic properties. The iron loss at 1.7 T, 50 Hz and the flux density at 800 A/m of material A were 0.73 W/kg and 1.89 T, respectively; and those of material B, 0.83 W/kg and 1.88 T. Model stacked and wound transformer core experiments using the tested materials exhibited performance well reflecting the material characteristics. In a three-phase stacked core with step-lap joints excited to 1.7 T, 50 Hz, the core loss, the exciting current and the noise level were 0.86 W/kg, 0.74 A and 52 dB, respectively, with material A; and 0.97 W/kg, 1.0 A and 54 dB with material B. The building factors for the core losses of the two materials were almost the same in both core configurations. The effect of higher harmonics on transformer performance was also investigated.

  2. Recycling of electric arc furnace (EAF dust for use in steel making process

    Directory of Open Access Journals (Sweden)

    José Alencastro de Araújo

    2014-07-01

    Full Text Available The EAF dust is listed as hazardous waste from specific source, K061, according to ABNT 10004:2004 and constitutes one of the major problems of electrical steel plant. This work suggests recycling of the EAF dust by sintering of a composite, pre-cast agglomerate (PCA consisting of EAF dust agglomerate to coke particles, mill scale and ceramic fluorite into pellets. The work was divided into three stages, in the first stage the technical viability of using only solid waste industrial to produce a PCA was observed, in the second phase, the main effects between the components of the PCA to obtain the optimal formulation was tested. In the third phase the intensity of the variables, coke and fluorite ceramics, for removing zinc of PCA was checked. Every stage was chemically analyzed by X-ray fluorescence spectrometer and X-ray diffraction. The first two stages of the production PCA were carried out in a pilot plant sintering downstream and the third phase in a pilot plant upstream. As a result of the process two by-products were obtained, the pre-cast agglomerated, PCA, with total iron content exceeding 70%, object of the process of sintering and zinc dust, containing more than 50% zinc resulting from volatilization of this metal during the sintering process and collected by bag filter. In addition, approximately 90% of lead and cadmium contained in the initial EAF dust was extracted.

  3. Secondary recrystallization behavior in a twin-roll cast grain-oriented electrical steel

    Science.gov (United States)

    Song, Hong-Yu; Liu, Hai-Tao; Wang, Yin-Ping; Wang, Guo-Dong

    2017-04-01

    The microstructure and texture evolution along the processing was investigated with a particular focus on the secondary recrystallization behavior in a 0.23 mm-thick twin-roll cast grain-oriented electrical steel. A striking feature is that Goss orientation originated during twin-roll casting as a result of shear deformation and it was further enhanced during hot rolling and normalizing. After primary recrystallization annealing, a homogeneous microstructure associated with a sharp γ-fiber texture was produced. During secondary recrystallization annealing, the γ-fiber texture was first strengthened and weakened with increasing temperature prior to the onset of secondary recrystallization. Goss grains always exhibited more 20-45° misoriented boundaries than the matrix. The matrix was quite stable during secondary recrystallization with the aid of dense inhibitors. Finally, a complete secondary recrystallization microstructure consisting of large Goss grains was produced. The grain boundary characteristics distribution indicated that the high energy model was responsible for the abnormal growth of Goss grains under the present conditions.

  4. Mechanism of selective corrosion in electrical resistance seam welded carbon steel pipe

    Energy Technology Data Exchange (ETDEWEB)

    Lopez Fajardo, Pedro; Godinez Salcedo, Jesus; Gonzalez Velasquez, Jorge L. [Instituto Politecnico Nacional, Mexico D.F., (Mexico). Escuela Superior de Ingenieria Quimica e Industrias Extractivas. Dept. de Ingenieria Metalurgica

    2009-07-01

    In this investigation the studies of the mechanism of selective corrosion in electrical resistance welded (ERW) carbon steel pipe was started. Metallographic characterizations and evaluations for inclusions were performed. The susceptibility of ERW pipe to selective corrosion in sea water (NACE 1D182, with O{sub 2} or CO{sub 2} + H{sub 2}S) was studied by the stepped potential Potentiostatic electrochemical test method in samples of 1 cm{sup 3} (ASTM G5) internal surface of the pipe (metal base-weld). The tests were looking for means for predicting the susceptibility of ERW pipe to selective corrosion, prior to placing the pipeline in service. Manganese sulfide inclusions are observed deformed by the welding process and they are close to the weld centerline. A slight decarburization at the weld line is observed, and a distinct out bent fiber pattern remains despite the post-weld seam annealing. The microstructure of the weld region consists of primarily polygonal ferrite grains mixed with small islands of pearlite. It is possible to observe the differences of sizes of grain of the present phases in the different zones. Finally, scanning electron microscopic observation revealed that the corrosion initiates with the dissolution of MnS inclusions and with small crack between the base metal and ZAC. (author)

  5. Hydrophobic and oleophobic re-entrant steel microstructures fabricated using micro electrical discharge machining

    Science.gov (United States)

    Weisensee, Patricia B.; Torrealba, Eduardo J.; Raleigh, Mark; Jacobi, Anthony M.; King, William P.

    2014-09-01

    This paper presents the fabrication of metallic micro-mushroom re-entrant structures and the characterization of their hydrophobicity and oleophobicity. Five different microstructure geometries are introduced, with typical feature sizes in the range of 10-100 μm. These microstructures are realized in steel, and are fabricated over the cm-scale using micro electrical discharge machining (mEDM). The liquid repellency of these surfaces is characterized using droplets of either water (surface energy γlg = 72.4 mN m-1), RL-68H oil (γlg = 28.6 mN m-1), or Isopropanol (IPA) (γlg = 21.7 mN m-1). The water droplets form nearly perfect spheres, with contact angles in the range 146-162°, and contact angle hysteresis of 19-35°. The oil droplet contact angles are in the range 106-152° and the IPA contact angles are in the range 75-123°. Strong re-entrant features and close spacing are necessary to support a fully non-wetting state for use with oil and IPA. Water forms the highest contact angles with narrow, post-like, and widely spaced micro-mushroom geometries.

  6. A Novel Hysteresis Model of Magnetic Field Strength Determined by Magnetic Induction Intensity for Fe-3% Si Electrical Steel Applied in Cigarette Making Machines

    Directory of Open Access Journals (Sweden)

    Hao Wang

    2016-01-01

    Full Text Available Hysteresis characteristics of grain-oriented electrical steel were studied through the hysteresis loop. Existing hysteresis fitting simulation methods were summarized, and new Fe-3% Si grain-oriented electrical steel hysteresis loop model was proposed. Undetermined coefficients of the magnetic field intensity and magnetic flux density were determined by both the fixed angle method and the least squares method, and the hysteresis loop model was validated with high fitting degree by experimental data.

  7. Optimizing the structure of metal load in order to reduce electricity consumption in the production of steel

    Science.gov (United States)

    Pǎcurar, Cristina; Hepuť, Teodor; Ardelean, Marius

    2016-06-01

    As the basic units in the preparation of steel, in industrial practice is used oxygen converters and electric arc furnaces. In research carried out has been taken into account structure analysis load electric arc furnaces of the specific consumption of electricity (kWh/t). Data to be achieved for a number of 96 batches, have been taken into account load holding metal of each assortment of scrap metal, these varieties being considered as independent parameters, and electricity consumption is considered dependent parameter. By processing the data in the EXCEL spreadsheet programs and MATLAB have been obtained correlations between parameters analyze, analytical results being presented and the graph. On the basis of an analysis of these correlations to choose optimal structure of the load in order to obtain an acceptable energy consumption from technical and economic point of view.

  8. Steel making

    CERN Document Server

    Chakrabarti, A K

    2014-01-01

    "Steel Making" is designed to give students a strong grounding in the theory and state-of-the-art practice of production of steels. This book is primarily focused to meet the needs of undergraduate metallurgical students and candidates for associate membership examinations of professional bodies (AMIIM, AMIE). Besides, for all engineering professionals working in steel plants who need to understand the basic principles of steel making, the text provides a sound introduction to the subject.Beginning with a brief introduction to the historical perspective and current status of steel making together with the reasons for obsolescence of Bessemer converter and open hearth processes, the book moves on to: elaborate the physiochemical principles involved in steel making; explain the operational principles and practices of the modern processes of primary steel making (LD converter, Q-BOP process, and electric furnace process); provide a summary of the developments in secondary refining of steels; discuss principles a...

  9. Electrospinning of oriented and nonoriented ultrafine fibers of biopolymers

    Science.gov (United States)

    Vu, David

    2005-07-01

    Chitosan has long been known as a biocompatible and biodegradable material suitable for tissue engineering applications. Unfortunately, conventional chitosan solutions cannot be used for electrospinning due to their high conductivity, viscosity and surface tension. We have developed a method to produce clear chitosan solutions with conductivities, surface tension and viscosities that facilitate their processing into micron and submicron fibers via electrospinning. Acetic acid, carbon dioxide and organic solvents are key ingredients in preparing the chitosan solutions. Oriented and non oriented chitosan fibers were produced with the ultimate goal of designing a suitable tissue engineering scaffold. Circularly oriented, continuous, and aligned nanofibers were produced via this technique in the form of a thin membrane or fibrous "mat". Chitosan fiber diameters ranged from 5 micrometers down to 100 nanometers. The structure and mechanical properties of oriented and randomly aligned chitosan fiber deposits could potentially be exploited for cartilage tissue engineering. Ultrafine fibers of starch acetate (SA) also were prepared by the electrospinning process. In this study, solvent mixtures based on DMF, DMSO, pyrindine, acetic acid, acetone, THF, DMC, chloroform were used. A two-solvent formulation was used to study the effect of viscosity, surface tension, and conductivity to the fiber diameter. Also, water and ethanol were used to decrease the boiling point of the solvent, and to make bundled fibers. Several techniques such as scanning electron microscopy, conductmetry, viscometry, and tensiometry were used in this study. The results showed that the combined effects of viscosity, surface tension, and conductivity are of great importance in controlling the diameter of the fibers. We were able to produce SA fibers that was less than 40 nm in diameter. The dependence of fiber diameter on flow-rate, electric field and solvents also was investigated. A rotating disk and a

  10. Heat Transfer Modeling of an Annular On-Line Spray Water Cooling Process for Electric-Resistance-Welded Steel Pipe.

    Science.gov (United States)

    Chen, Zejun; Han, Huiquan; Ren, Wei; Huang, Guangjie

    2015-01-01

    On-line spray water cooling (OSWC) of electric-resistance-welded (ERW) steel pipes can replace the conventional off-line heat treatment process and become an important and critical procedure. The OSWC process improves production efficiency, decreases costs, and enhances the mechanical properties of ERW steel pipe, especially the impact properties of the weld joint. In this paper, an annular OSWC process is investigated based on an experimental simulation platform that can obtain precise real-time measurements of the temperature of the pipe, the water pressure and flux, etc. The effects of the modes of annular spray water cooling and related cooling parameters on the mechanical properties of the pipe are investigated. The temperature evolutions of the inner and outer walls of the pipe are measured during the spray water cooling process, and the uniformity of mechanical properties along the circumferential and longitudinal directions is investigated. A heat transfer coefficient model of spray water cooling is developed based on measured temperature data in conjunction with simulation using the finite element method. Industrial tests prove the validity of the heat transfer model of a steel pipe undergoing spray water cooling. The research results can provide a basis for the industrial application of the OSWC process in the production of ERW steel pipes.

  11. The degree of non-equilibrium microstructure of hardened steel samples taken during its melting in an electric arc furnace

    Directory of Open Access Journals (Sweden)

    Олександр Михайлович Скребцов

    2015-10-01

    Full Text Available Austenite to ferrite and pearlite transformation has not been studied enough for low-carbon peritectic steels. Experiments were carried out in the electric arc furnace. Samples of the liquid metal were taken during smelting; three sample at melting, oxidation and reduction as well as one sample from the bucket were taken. The optical binocular microscope Axio Imagez A2m (production of the German company Zeis AG was used to analyze the samples for the chemical composition of the elements and for the microstructure(ferrite and pearlite amount. It makes it possible to determine ferrite-to-pearlite relation in steel by means of the special program Thixomet Pro. Experimental percentage of ferrite was compared with the equilibrium percentage of ferrite calculated from the carbon content in the sample from the Fe-C phase diagram. It has been found that during charge melting experimental ferrite content is 0,52-1,7 equilibrium ferrite content. During the recovery period the microstructural heterogeneity stabilizes and is equal to 0,91-0,93 equilibrium heterogeneity. This ratio is in good agreement with the data available in literature. The amount of rejected finished metal as function of the temperature of the melt at the outlet of the furnace has been determined as well. The amount of rejected steel is minimum if steel is 1,052-1,07 times overheated above the liquidus point which is equal to the temperature of equilibrium microheterogeneity of the molten metal

  12. Heat Transfer Modeling of an Annular On-Line Spray Water Cooling Process for Electric-Resistance-Welded Steel Pipe

    Science.gov (United States)

    Chen, Zejun; Han, Huiquan; Ren, Wei; Huang, Guangjie

    2015-01-01

    On-line spray water cooling (OSWC) of electric-resistance-welded (ERW) steel pipes can replace the conventional off-line heat treatment process and become an important and critical procedure. The OSWC process improves production efficiency, decreases costs, and enhances the mechanical properties of ERW steel pipe, especially the impact properties of the weld joint. In this paper, an annular OSWC process is investigated based on an experimental simulation platform that can obtain precise real-time measurements of the temperature of the pipe, the water pressure and flux, etc. The effects of the modes of annular spray water cooling and related cooling parameters on the mechanical properties of the pipe are investigated. The temperature evolutions of the inner and outer walls of the pipe are measured during the spray water cooling process, and the uniformity of mechanical properties along the circumferential and longitudinal directions is investigated. A heat transfer coefficient model of spray water cooling is developed based on measured temperature data in conjunction with simulation using the finite element method. Industrial tests prove the validity of the heat transfer model of a steel pipe undergoing spray water cooling. The research results can provide a basis for the industrial application of the OSWC process in the production of ERW steel pipes. PMID:26201073

  13. Smart elasto-magneto-electric (EME) sensors for stress monitoring of steel cables: design theory and experimental validation.

    Science.gov (United States)

    Zhang, Ru; Duan, Yuanfeng; Or, Siu Wing; Zhao, Yang

    2014-07-28

    An elasto-magnetic (EM) and magneto-electric (ME) effect based elasto-magneto-electric (EME) sensor has been proposed recently by the authors for stress monitoring of steel cables with obvious superiorities over traditional elasto-magnetic sensors. For design optimization and engineering application of the EME sensor, the design theory is interpreted with a developed model taking into account the EM coupling effect and ME coupling effect. This model is able to approximate the magnetization changes that a steel structural component undergoes when subjected to excitation magnetic field and external stress, and to simulate the induced ME voltages of the ME sensing unit located in the magnetization area. A full-scale experiment is then carried out to verify the model and to calibrate the EME sensor as a non-destructive evaluation (NDE) tool to monitor the cable stress. The experimental results agree well with the simulation results using the developed model. The proposed EME sensor proves to be feasible for stress monitoring of steel cables with high sensitivity, fast response, and ease of installation.

  14. Experimental evaluation of high performance base course and road base asphalt concrete with electric arc furnace steel slags.

    Science.gov (United States)

    Pasetto, Marco; Baldo, Nicola

    2010-09-15

    The paper presents the results of a laboratory study aimed at verifying the use of two types of electric arc furnace (EAF) steel slags as substitutes for natural aggregates, in the composition of base course and road base asphalt concrete (BBAC) for flexible pavements. The trial was composed of a preliminary study of the chemical, physical, mechanical and leaching properties of the EAF steel slags, followed by the mix design and performance characterization of the bituminous mixes, through gyratory compaction tests, permanent deformation tests, stiffness modulus tests at various temperatures, fatigue tests and indirect tensile strength tests. All the mixtures with EAF slags presented better mechanical characteristics than those of the corresponding asphalts with natural aggregate and satisfied the requisites for acceptance in the Italian road sector technical standards, thus resulting as suitable for use in road construction.

  15. Surface quality analysis of die steels in powder-mixed electrical discharge machining using titan powder in fine machining

    Directory of Open Access Journals (Sweden)

    Banh Tien Long

    2016-06-01

    Full Text Available Improving the quality of surface molds after electrical discharge machining is still being considered by many researchers. Powder-mixed dielectric in electrical discharge machining showed that it is one of the processing methods with high efficiency. This article reports on the results of surface quality of mold steels after powder-mixed electrical discharge machining using titanium powder in fine machining. The process parameters such as electrode material, workpiece material, electrode polarity, pulse on-time, pulse off-time, current, and titanium powder concentration were considered in the research. These materials are most commonly used with die-sinking electrical discharge machining in the manufacture of molds and has been selected as the subject of research: workpiece materials were SKD61, SKT4, and SKD11 mold steels, and electrode materials were copper and graphite. Taguchi’s method is used to design experiments. The influence of the parameters on surface roughness was evaluated through the average value and ratio (S/N. Results showed that the parameters such as electrical current, electrode material, pulse on-time, electrode polarity, and interaction between the electrode materials with concentration powder mostly influence surface roughness and surface roughness at optimal parameters SRopt = 1.73 ± 0.39 µm. Analysis of the surface layer after powder-mixed electrical discharge machining using titanium powder in optimal conditions has shown that the white layer with more uniform thickness and increased hardness (≈861.0 HV, and amount and size of microscopic cracks, is reduced. This significantly leads to the increase in the quality of the surface layer.

  16. Metal release in a stainless steel pulsed electric field (PEF) system Part II. The treatment of orange juice; related to legislation and treatment chamber lifetime

    NARCIS (Netherlands)

    Roodenburg, B.; Morren, J.; Berg, H.E.; Haan, S.W.H.de

    2005-01-01

    In the last decennia, there is an increasing interest in pulsed electric field (PEF) treatment. The product is often treated in a continuous flow treatment chamber with stainless steel electrodes and exposed to short pulsed electric fields, typically 2-4 kV mm-1 during 1-10 μs. Due to direct contact

  17. Metal release in a stainless steel pulsed electric field (PEF) system Part II. The treatment of orange juice; related to legislation and treatment chamber lifetime

    NARCIS (Netherlands)

    Roodenburg, B.; Morren, J.; Berg, H.E.; Haan, S.W.H.de

    2005-01-01

    In the last decennia, there is an increasing interest in pulsed electric field (PEF) treatment. The product is often treated in a continuous flow treatment chamber with stainless steel electrodes and exposed to short pulsed electric fields, typically 2-4 kV mm-1 during 1-10 μs. Due to direct contact

  18. Tribological resistance of high speed steel HS 6-5-2 remelted with electric arc

    Directory of Open Access Journals (Sweden)

    A. Dziedzic

    2009-07-01

    Full Text Available The intensity of tribological wear of the high speed steel HS 6-5-2 remelted with the GTAW method has been compared to the heat treatment steel in a conventional way. Moreover, the types of the wear appeared during the friction. The tribiological research, were done in the technically dry friction conditions on a testing machine of the pin-on-disc T-01M. The smallest intensity of wear was shown by the high speed steel remelted with the parameters leading to obtain the biggest speed of cooling of the molten metal. The main wear type appearing during the research, was the abrasion and adhesive wear.

  19. INFLUENCE OF SHOCK VOLTAGE FROM THE ELECTRIC DISCHARGE ON THE FATIGUE ENDURANCE OF CARBON STEEL IN WATER

    Directory of Open Access Journals (Sweden)

    I. O. Vakulenko

    2015-09-01

    Full Text Available Purpose. The research supposes the explanation of influence of stress impulses from an electrical discharge in water on the level of the limited endurance at a cyclic loading of the thermally work-hardened carbon steel. Methodology. Material for research was steel 45 (0,45 % carbon with сoncentration of chemical elements within the limits of steel composition. Specimens for tests are made as plates in 1 thick, width 15 and length 120-180 mm. The structural state of steel corresponded to quenching on a martensite from the normal temperatures of annealing and tempering at 300C, duration of 1 h. Microstructure was investigated with the use of electronic microscopy, the density of dislocations was estimated on the methods of X-ray analysis. Hardness was measured on the method of Rockwell (scale of «C». A cyclic loading was carried out in the conditions of symmetric bend on a tester «Saturn-10» at a temperature +20C. The treatment by shock voltage from the electrical discharge was carried out in water on setting of bath type «Iskra-23», used for cleaning of castings manufactures. Electric impulses were formed at 15-18 kV with energy of 10-12 kJ and amplitude of 1-2 GPа. Findings. As a result of processing pulses of a pressure wave of heat-strengthened steel 45 found the increase of endurance under the cyclic loading corresponds to an increased amount of accumulated dislocations on the fracture surface. The use of Coffin–Manson Equation allowed finding the decrease of deformation per cycle of loading as a result of arising stress from an electrical discharge in water. On the fracture surface (after pulse exposure was found the increased number of dislocations, located in different crystallographic systems, that is a testament to the rather complicated development of dislocation transformations in the structure of steel, which provide an increase of endurance at a fatigue. The increase of the limited endurance became as a result of impulsive

  20. Effect of oxyfuel burner ratio changes on energy efficiency in electric arc furnace at Co-Steel Lasco

    Energy Technology Data Exchange (ETDEWEB)

    Thomson, M.J. [University of Toronto (Canada). Dept. of Mechanical and Industrial Engineering; Kournetas, N.G.; Sommerville, I.D.; McLean, A. [University of Toronto (Canada). Dept. of Metallurgy and Materials Science; Evenson, E. [Stantec Global Technologies Ltd., Mississauga (Canada); Guerard, J. [Co-Steel Lasco, Whitby (Canada)

    2001-07-01

    Trials were conducted on Co-Steel Lasco's electric arc furnace (EAF) to evaluate the effect of oxyfuel burner ratio changes on furnace energy efficiency and productivity. Carefully controlled trials with the collection of numerous process and sample data over 331 heats provided statistically significant results. The oxygen available for post-combustion in the furnace was increased by 19%. As the burners were operating at their maximum oxygen constraint, this was achieved by decreasing the natural gas consumption by 43%. Results of this study indicate that decreases in terms of specific electrical energy consumption (4.0%), power on time (5.0%), and tap to tap time (4.5%) were realised. Slag chemistry, electrode consumption, and yield were not affected. Measurement data support the finding that more heat was transferred into the steel with the post-combustion burners: a flat bath was achieved earlier; high bath temperatures were reached more quickly; power on time was reduced, leading to reduced electrical energy consumption. Analysis suggests that furnace thermal energy losses were reduced by less air inleakage, less incomplete methane combustion, and earlier achievement of foamy slag conditions. (author)

  1. Structural, optical, and electrical-transport properties of Al-P-O inorganic layer coated on flexible stainless steel substrate

    Science.gov (United States)

    Kim, Moojin; Min, Jinhyuk; Kwak, Yongsu; Kim, Doori; Kim, Kyoung-Bo; Song, Jonghyun

    2017-03-01

    We coated inorganic layer containing oxygen, aluminium, phosphorus, and negligible sodium (APO) on stainless steel (STS) by using slot-die coating method and studied its application prospects as a substrate for flexible devices. The APO layer was compositionally uniform in overall area with an amorphous crystal structure. Surface morphology characterization of STS exhibited an improved flatness after the APO layer coating process. The optical property characterization of the APO film carried out by measuring optical reflectance spectrum and refractive index. We also investigated the electrical-transport mechanism in the APO layer. These experimental observations imply the possibility of potential application of APO-STS as a substrate for flexible devices.

  2. Estimation of slag of the manufacture of steel in an electric arc furnace; Valoracion de escorias procedentes del proceso de fabricacion de acero en horno de arco electrico

    Energy Technology Data Exchange (ETDEWEB)

    Ortiz de Urbina, G.; San Martin, R.; Castro, M. de; Elias, X.

    1996-10-01

    The manufacture of steel in an electric arc furnace produces between 100 and 200 kilograms of slag per ton of steel. That means 600.000 tons of slag in the Basque Country each year. This waste has good properties as alternate aggregates used by the construction industry, as shows the experience of other industrialized countries that are using it from fifties. This article provides exhaustive information about technical and environmental aspects that will help to evaluate this kind of residue behaviour.

  3. Analysis of arc emission spectra of stainless steel electric arc furnace slag affected by fluctuating arc voltage.

    Science.gov (United States)

    Aula, Matti; Mäkinen, Ari; Fabritius, Timo

    2014-01-01

    Control of chromium oxidation in the electric arc furnace (EAF) is a significant problem in stainless steel production due to variations of the chemical compositions in the EAF charge. One potential method to control chromium oxidation is to analyze the emission spectrum of the electric arc in order to find indicators of rising chromium content in slag. The purpose of this study was to determine if slag composition can be gained by utilizing electric arc emission spectra in the laboratory environment, despite electric arc voltage fluctuations and varying slag composition. The purpose of inducing voltage fluctuation was to simulate changes in the industrial EAF process. The slag samples were obtained from Outokumpu Stainless Oy Tornio Works, and three different arc currents were used. The correlation analysis showed that the emission spectra offer numerous peak ratios with high correlations to the X-ray fluorescence-measured slag CrO(x)/FeO(x) and MnO/SiO2 ratios. These ratios are useful in determining if the reduction agents have been depleted in the EAF. The results suggest that analysis of laboratory-scale electric arc emission spectra is suitable for indicating the high CrO(x) or MnO content of the slag despite the arc fluctuations. Reliable analysis of other slag components was not successful.

  4. Analysis of the Long-Term Corrosion Behavior of X80 Pipeline Steel in Acidic Red Soil Using Electrical Resistance Test Technique

    Directory of Open Access Journals (Sweden)

    Shuaixing Wang

    2015-01-01

    Full Text Available The long-term corrosion rate of X80 steel in an acidic red soil was monitored in situ by using a precise electrical resistance (ER test system. The corrosion characteristics of X80 steel were examined via SEM, EDS, and XRD. The results indicated that the corrosion rate determined from ER test was very similar to that obtained from the mass loss test. The ER test technique made it possible to predict the long-term corrosion rate of steel in soil in situ. The corrosion rate of X80 steel in acidic red soil was about 0.0902 mm/a at 38 weeks, but the corrosion rate was dropped to 0.0226 mm/a after 5 years. The final corrosion product layer was composed mainly of FeOOH, γ-Fe2O3, and FeCO3.

  5. Joint punching and frequency effects on practical magnetic characteristics of electrical steels for high-speed machines

    Science.gov (United States)

    Kedous-Lebouc, A.; Messal, O.; Youmssi, A.

    2017-03-01

    Mechanical punching of electrical steels causes a degradation of their magnetic characteristics which can extend several millimeters from the cut edge. So, in the field of industrial applications, particularly that of small electrical machines, the stator core made of rigid and thin teeth would be subject to more losses. Thus, this topic of the effect of punching has to be submitted to further deep characterization and development in order to give some insight into the different mechanisms. In this framework, this paper evaluates the combined effect of punching and frequency on the magnetization curve and iron losses in thin SiFe and CoFe soft magnetic sheets. These alloys are typically suitable for the manufacture of high-speed electrical machines used in on board applications (aircraft power generators, automotive, etc). Two SiFe alloys and a CoFe alloy have been investigated. First, different rectangular samples of variable width (15, 10, 5, 3 mm) have been industrially punched. Then, a dedicated magnetic characterization has been made, using basically a mini-Epstein frame. Measurements have been performed from 50 Hz to 1 kHz and from 0.3 T to near saturation. Both rolling and transverse directions have been considered. Finally, a first attempt to predict the degradation due to the punching is presented. A useful description of the magnetic permeability as a function of B and f is given and the degradation parameters are estimated based on the knowledge of the reference permeability.

  6. Epitaxial growth of multiwall carbon nanotube from stainless steel substrate and effect on electrical conduction and field emission

    Science.gov (United States)

    Zhu, Weiwei; Zhang, Yu; Xu, Ningsheng; Tan, Yuanming; Zhan, Runze; Shen, Yan; Xu, Zhi; Bai, Xuedong; Chen, Jun; She, Juncong; Deng, Shaozhi

    2017-07-01

    The epitaxial growth of carbon nanotubes (CNTs) is an important subject of research. Recent attention has been paid to finding new strategies for the controlled growth of single-wall CNTs with a defined chirality. In addition, many potential applications require multiwall CNTs (MWCNTs) to grow vertically from the substrate and the interface property is crucial. Here, we report for the first time that MWCNTs can grow directly from the surface of a substrate by epitaxy, based on the experimental study of individual multiwall carbon nanotubes on a large-area stainless steel substrate, which is a very useful system for electrical and mechanical applications. In particular, evidence is given of the lattice matching between the MWCNT and the lattice of a hexagonal Cr2O3: (Fe, Mn) film formed on the surface of the substrate. Furthermore, a method is developed to increase the density of the MWCNTs; a mechanism of simultaneous top and bottom growth is proposed. The resultant significantly improved electrical transport and field emission properties are also presented, showing the Ohmic contact for electrical conduction and high performance in resisting the catastrophic cold-cathode vacuum breakdown of the CNTs.

  7. INVESTIGATION OF SURFACE PROPERTIES IN MANGANESE POWDER MIXED ELECTRICAL DISCHARGE MACHINING OF OHNS AND D2 DIE STEELS

    Directory of Open Access Journals (Sweden)

    S. Kumar

    2010-12-01

    Full Text Available The electrical discharge machining (EDM process is used for generating accurate internal profiles in hardened materials. An powder additive in the hydrocarbon dielectric affects the energy distribution and sparking efficiency, and consequently the surface finish and micro-hardness. In this paper the Taguchi approach has been used to optimize and compare the surface properties in manganese powder-mixed EDM of oil-hardening non-shrinkable (OHNS and high-carbon high-chromium (D2 die steels. The results of the study show an improvement of 73% and 71.6% in the micro-hardness of OHNS and D2 die steels, respectively. The machining parameters for the best value of micro-hardness are found to be the same for both work materials. A scanning electron microscopy and X-ray diffraction analysis of the machined surfaces show a transfer of manganese and carbon from the plasma channel in the form of manganese carbide. The chemical composition of the machined surface has been further checked on an optical emission spectrometer to verify and quantify the results.

  8. Microstructure Investigation of 13Cr-2Mo ODS Steel Components Obtained by High Voltage Electric Discharge Compaction Technique

    Directory of Open Access Journals (Sweden)

    Igor Bogachev

    2015-11-01

    Full Text Available Refractory oxide dispersion strengthened 13Cr-2Mo steel powder was successfully consolidated to near theoretical density using high voltage electric discharge compaction. Cylindrical samples with relative density from 90% to 97% and dimensions of 10 mm in diameter and 10–15 mm in height were obtained. Consolidation conditions such as pressure and voltage were varied in some ranges to determine the optimal compaction regime. Three different concentrations of yttria were used to identify its effect on the properties of the samples. It is shown that the utilized ultra-rapid consolidation process in combination with high transmitted energy allows obtaining high density compacts, retaining the initial structure with minimal grain growth. The experimental results indicate some heterogeneity of the structure which may occur in the external layers of the tested samples due to various thermal and electromagnetic in-processing effects. The choice of the optimal parameters of the consolidation enables obtaining samples of acceptable quality.

  9. Electroless Co-P-Carbon Nanotube composite coating to enhance magnetic properties of grain-oriented electrical steel

    Science.gov (United States)

    Goel, Vishu; Anderson, Philip; Hall, Jeremy; Robinson, Fiona; Bohm, Siva

    2016-06-01

    The effect of Co-P-CNT coating on the magnetic properties of grain oriented electrical steel was investigated. To analyse the coating, Raman spectroscopy, Superconducting QUantum Interference Device (SQUID), single strip testing, Scanning Electron Microscopy (SEM) and talysurf surface profilometry were performed. Raman spectra showed the D and G band which corroborates the presence of Multi-Walled Carbon Nanotubes (MWCNT) in the coating. The magnetic nature of the coating was confirmed by SQUID results. Power loss results show an improvement ranging 13-15% after coating with Co-P-CNT. The resistivity of the coating was measured to be 104 μΩ cm. Loss separation graphs were plotted before and after coating to study the improvement in power loss. It was found that the coating helps in reducing the hysteresis loss. The thickness of the coating was found to be 414±40 nm. The surface profilometry results showed that the surface roughness improved after coating the sample.

  10. Effect of rolling on the residual stresses and magnetic properties of a 0.5% Si electrical steel

    Energy Technology Data Exchange (ETDEWEB)

    Campos, M.F. de [EEIMVR-Universidade Federal Fluminense, Av dos Trabalhadores 420, Vila Santa Cecilia, 27255-125 Volta Redonda, RJ (Brazil)], E-mail: mcampos@metal.eeimvr.uff.br; Sablik, M.J. [Applied Physics Division, Southwestern Research Institute, San Antonio, TX (United States); Landgraf, F.J.G. [Depto. Metalurgia e Materiais, Escola Politecnica da Universidade de Sao Paulo, Sao Paulo, SP (Brazil); Hirsch, T.K. [IWT Bremen, Stiftung Institut fur Werkstofftechnik, Bremen (Germany); Machado, R. [Inmetro, Duque de Caxias, RJ (Brazil); Magnabosco, R. [FEI, Sao Bernardo do Campo, SP (Brazil); Gutierrez, C.J.; Bandyopadhyay, A. [Physics Department, Texas State University, San Marcos, TX (United States)

    2008-07-15

    Cold-rolled (0-19% of reduction) 0.5% Si electrical steel sheets were studied in detail, including macro and micro residual stress measurements, crystallographic texture, dc-hysteresis curves and iron losses. Even for the smallest deformation, losses increase significantly, with large increase of the hysteresis losses, whereas the anomalous losses reduce slightly. The residual microstresses are {approx}150-350 MPa, whereas residual macrostresses are compressive, {approx}50 MPa. The large increase of the hysteresis losses is attributed to the residual microstresses. The dislocation density estimated by X-ray diffraction is in reasonable agreement with that predicted from the Sablik et al. model for effect of plastic deformation on hysteresis. The intensity of the texture fibers {l_brace}1 1 1{r_brace} and <1 1 0>//RD (RD=rolling direction) increases with the reduction.

  11. Quasi-static compression of electric resistance welded mild steel tubes with axial gradient-distributed microstructures

    Energy Technology Data Exchange (ETDEWEB)

    Yao, Shengjie; Sun, Lei; Ma, Xudong [Harbin Institute of Technology, Weihai (China)

    2016-05-15

    This paper presents the deformation behavior and crash worthiness of electric resistance welded mild steel tubes with axial gradient microstructures in quasi-static compression. Three sets of tubes were prepared, and regions of each tube were Induction heated and directly quenched (IH-DQ). The effect of the length to diameter (L/D) ratio, and length of the IH-DQ region on crushing characteristics was investigated, and compared with untreated tubes. The compression tests revealed that improved energy absorption can be obtained in IHDQ tubes if the collapse is controlled by the formation of a concertina buckling mode. However, there was a tendency to produce mixed or Euler buckling modes as the ratio of L/D increased. Meanwhile, the results of the crush experiments and the FEM models showed that the heat-treatment process should be precisely controlled to produce the correct type of microstructure, and circumferential uniformity of microstructure distribution.

  12. Structure and electrical properties of PZT/LNO/PT multilayer films on stainless steel substrates

    Institute of Scientific and Technical Information of China (English)

    2012-01-01

    PbZr0.53Ti0.47O3 (PZT) ferroelectric thin films were deposited on LaNiO3 (LNO) by sol-gel method. The PbTiO3 (PT) seed layer was depos-ited between the LNO buffer layer and stainless steel (SS) substrate, which effectively decreased the annealing temperature of LNO layer from 750 C to 650 C. X-ray diffraction (XRD) reveals that LNO layers with PT layer crystallize into a perovskite phase on annealing at 650 C for 10 min. PZT deposited on LNO buffer layer with PT seed layer exhibits good ferroelectric proper...

  13. Experimental Method for Characterizing Electrical Steel Sheets in the Normal Direction

    Directory of Open Access Journals (Sweden)

    Thierry Belgrand

    2010-10-01

    Full Text Available This paper proposes an experimental method to characterise magnetic laminations in the direction normal to the sheet plane. The principle, which is based on a static excitation to avoid planar eddy currents, is explained and specific test benches are proposed. Measurements of the flux density are made with a sensor moving in and out of an air-gap. A simple analytical model is derived in order to determine the permeability in the normal direction. The experimental results for grain oriented steel sheets are presented and a comparison is provided with values obtained from literature.

  14. STRUCTURE AND PROPERTIES OF POWDER STEELS SINTERED BY ELECTRIC CONTACT HEATING

    Directory of Open Access Journals (Sweden)

    Florin CIOFU

    2016-12-01

    Full Text Available Test equipment is constructed and technology is developed for electric contact sintering of specimens based on iron. The structure and properties of specimens after sintering is studied by metallographic. It is established that the structure of these specimens is ferrite-bainite-martensite with predominance of the martensitic phase. After electric sintering there are considerable microstresses in the material that increase with an increase in carbon content. A considerable number of randonomly arranged dislocations are revealed in sintered samples that are more numerous by two orders of magnitude or more than the number of boundary dislocations. This should be appear in the mechanical properties of sintered specimens. Comparasion of the structure and properties of samples of the same composition sintered by electric contactmethod shows a small difference in these properties. Thus the electric sintering technology developed by us for samples may with appropriate development be introduced into production.

  15. Use of the Fourier transform infrared (FTIR) technique for determination of the composition of final phosphate coatings on grain-oriented electrical steel

    Energy Technology Data Exchange (ETDEWEB)

    Poultney, Darren [Development and Market Research, Cogent Power Ltd., Corporation Road, Newport, South Wales NP19 0XT (United Kingdom)], E-mail: Darren.Poultney@Cogent-Power.com; Snell, David [Development and Market Research, Cogent Power Ltd., Corporation Road, Newport, South Wales NP19 0XT (United Kingdom)

    2008-10-15

    Electrical steels are highly specialised, magnetically soft materials, used to form the cores that carry the magnetic flux in electrical machines such as motors, generators and transformers. The steel strip is coated with a phosphate-based solution, which, on curing, provides an electrically insulating layer that also imparts a tension onto the strip. It has previously been shown that the magnetic losses of the material are affected by the ratio of phosphate and silica within the coating solution [O. Tanaka, H. Kobayashi, E. Minematsu, New insulating coating for grain-oriented electrical steel, J. Mater. Eng. 13 (1991) 161-168.]. It would therefore be highly beneficial to possess an analytical technique that can be used to accurately and rapidly determine the composition of this coating. This paper details the evaluation of the Fourier transform infrared (FTIR) technique for this purpose. Analysing each of the important constituents separately enabled their specific absorption bands to be identified, and laboratory trials produced spectra that exhibited a good agreement with theoretical predictions. Analysis of samples coated under production conditions was found to be more challenging due to the detection of an underlying forsterite layer. However, there is potential for FTIR analysis when using regions of the spectra that were unaffected by this compound.

  16. The effect of temperature and moisture on electrical resistance, strain sensitivity and crack sensitivity of steel fiber reinforced smart cement composite

    Science.gov (United States)

    Teomete, Egemen

    2016-07-01

    Earthquakes, material degradations and other environmental factors necessitate structural health monitoring (SHM). Metal foil strain gages used for SHM have low durability and low sensitivity. These factors motivated researchers to work on cement based strain sensors. In this study, the effects of temperature and moisture on electrical resistance, compressive and tensile strain gage factors (strain sensitivity) and crack sensitivity were determined for steel fiber reinforced cement based composite. A rapid increase of electrical resistance at 200 °C was observed due to damage occurring between cement paste, aggregates and steel fibers. The moisture—electrical resistance relationship was investigated. The specimens taken out of the cure were saturated with water and had a moisture content of 9.49%. The minimum electrical resistance was obtained at 9% moisture at which fiber-fiber and fiber-matrix contact was maximum and the water in micro voids was acting as an electrolyte, conducting electrons. The variation of compressive and tensile strain gage factors (strain sensitivities) and crack sensitivity were investigated by conducting compression, split tensile and notched bending tests with different moisture contents. The highest gage factor for the compression test was obtained at optimal moisture content, at which electrical resistance was minimum. The tensile strain gage factor for split tensile test and crack sensitivity increased by decreasing moisture content. The mechanisms between moisture content, electrical resistance, gage factors and crack sensitivity were elucidated. The relations of moisture content with electrical resistance, gage factors and crack sensitivities have been presented for the first time in this study for steel fiber reinforced cement based composites. The results are important for the development of self sensing cement based smart materials.

  17. Determination of steel bar dispersed mass in electric discharge with alternative electrode

    Science.gov (United States)

    Shakirova, G. Yu; Shakirov, Yu I.; Ilyin, V. I.; Valiev, R. A.; Drogaylova, L. N.

    2017-01-01

    The mathematical model of plane problem of metal bar dispersion in electric discharge with liquid electrolyte is suggested in this research. The analogy with the plane problem of the theory of jets in an ideal fluid is used to solve the task. It actually means determination of analytic function in the field with one area of unknown boundary. The formula for determination of dispersed metal powder mass assuming the bar axial symmetry has been calculated.

  18. Determination of Specific Losses in the Limbs of an Epstein Frame Using a Three Epstein Frame Methodology Applied to Grain Oriented Electrical Steels

    Science.gov (United States)

    Parent, Guillaume; Penin, Rémi; Lecointe, Jean-Philippe; Brudny, Jean-François; Belgrand, Thierry

    2016-01-01

    An experimental method to characterize the magnetic properties of Grain Oriented Electrical Steel in the rolling direction is proposed in this paper. It relies on the use of three 25 cm Epstein frames combined to generate three test-frames of different lengths. This enables the identification of the effective specific losses of the electrical steel when magnetization is applied along the rolling direction. As a consequence, it evidences the deviation of the loss figures obtained using the standardised Epstein test. The difference in losses is explained by the fact that the described method gives “only” the losses attached to the straight parts. The concept of the magnetic path length as defined by the standard is discussed. PMID:27271637

  19. HYDRAULIC AND LEACHING BEHAVIOUR OF BELITE CEMENTS PRODUCED WITH ELECTRIC ARC FURNACE STEEL SLAG AS RAW MATERIAL

    Directory of Open Access Journals (Sweden)

    Iacobescu R. I.

    2013-06-01

    Full Text Available Three belite-rich cements consisting of a clinker made with 0 (BC, 5 (BC5 and 10 wt. % (BC10 electric arc furnace steel slag (EAFS as raw material, were studied for their hydraulic and leaching behaviour. Hydration behaviour was studied by FTIR, TG/DTG and SEM analyses. The cements with EAFS resulted in a higher C2S/C3S and C4AF/C3A ratio compared to the reference body. As a result, the rate of hydration was low at early days whereas the structure was porous with scattered AFm and C–S–H crystals. At 28 days, a comparable dense microstructure consisting largely of C–S–H is observed in all mortars. Leaching was studied for V and Cr by means of tank test according to standard NEN 7345. The results showed V release below 2 μg/l. Chromium release calculated per 24 h was 1.4 μg/l in BC5 and 2.4 μg/l in BC10, which is much lower than the parametric value of 50 μg/l specified by the European Directive for drinking water (98/83/EC.

  20. Evaluation of electric arc furnace-processed steel slag for dermal corrosion, irritation, and sensitization from dermal contact.

    Science.gov (United States)

    Suh, Mina; Troese, Matthew J; Hall, Debra A; Yasso, Blair; Yzenas, John J; Proctor, Debora M

    2014-12-01

    Electric arc furnace (EAF) steel slag is alkaline (pH of ~11-12) and contains metals, most notably chromium and nickel, and thus has potential to cause dermal irritation and sensitization at sufficient dose. Dermal contact with EAF slag occurs in many occupational and environmental settings because it is used widely in construction and other industrial sectors for various applications including asphaltic paving, road bases, construction fill, and as feed for cement kilns construction. However, no published study has characterized the potential for dermal effects associated with EAF slag. To assess dermal irritation, corrosion and sensitizing potential of EAF slag, in vitro and in vivo dermal toxicity assays were conducted based on the Organisation for Economic Co-operation and Development (OECD) guidelines. In vitro dermal corrosion and irritation testing (OECD 431 and 439) of EAF slag was conducted using the reconstructed human epidermal (RHE) tissue model. In vivo dermal toxicity and delayed contact sensitization testing (OECD 404 and 406) were conducted in rabbits and guinea pigs, respectively. EAF slag was not corrosive and not irritating in any tests. The results of the delayed contact dermal sensitization test indicate that EAF slag is not a dermal sensitizer. These findings are supported by the observation that metals in EAF slag occur as oxides of low solubility with leachates that are well below toxicity characteristic leaching procedure (TCLP) limits. Based on these results and in accordance to the OECD guidelines, EAF slag is not considered a dermal sensitizer, corrosive or irritant.

  1. Study of Nanodispersed Iron Oxides Produced in Steel Drilling by Contracted Electric-Arc Air Plasma Torch

    Institute of Scientific and Technical Information of China (English)

    P. STEFANOV; D. GALANOV; G. VISSOKOV; D. PANEVA; B. KUNEV; I. MITOV

    2008-01-01

    The optimal conditions on the plasma-forming gas flowrate, discharge current and voltage, distance between the plasma-torch nozzle and the metal plate surface for the process of penetration in and vaporization of steel plates by the contracted electric-arc air plasma torch accompanied by water quenching, were determined. The X-ray structural and phase studies as well as M6ssbauer and electron microscope studies on the samples treated were performed. It was demonstrated that the vaporized elemental iron was oxidized by the oxygen present in the air plasma jet to form iron oxides (wiistite, magnetite, hematite), which, depending on their mass ra-tios, determined the color of the iron oxide pigments, namely, beginning from light yellow, through deep yellow, light brown, deep brown, violet, red-violet, to black. A high degree of dispersity of the iron oxides is thus produced, with an averaged diameter of the particles below 500 nm, and their defective crystal structure form the basis of their potential application as components of iron-containing catalysts and pigments.

  2. Study of Nanodispersed Iron Oxides Produced in Steel Drilling by Contracted Electric-Arc Air Plasma Torch

    Science.gov (United States)

    Stefanov, P.; Galanov, D.; Vissokov, G.; Paneva, D.; Kunev, B.; Mitov, I.

    2008-06-01

    The optimal conditions on the plasma-forming gas flowrate, discharge current and voltage, distance between the plasma-torch nozzle and the metal plate surface for the process of penetration in and vaporization of steel plates by the contracted electric-arc air plasma torch accompanied by water quenching, were determined. The X-ray structural and phase studies as well as Mössbauer and electron microscope studies on the samples treated were performed. It was demonstrated that the vaporized elemental iron was oxidized by the oxygen present in the air plasma jet to form iron oxides (wüstite, magnetite, hematite), which, depending on their mass ratios, determined the color of the iron oxide pigments, namely, beginning from light yellow, through deep yellow, light brown, deep brown, violet, red-violet, to black. A high degree of dispersity of the iron oxides is thus produced, with an averaged diameter of the particles below 500 nm, and their defective crystal structure form the basis of their potential application as components of iron-containing catalysts and pigments.

  3. CrAlN coating to enhance the power loss and magnetostriction in grain oriented electrical steel

    Directory of Open Access Journals (Sweden)

    Vishu Goel

    2016-05-01

    Full Text Available Grain oriented electrical steels (GOES are coated with aluminium orthophosphate on top of a forsterite (Mg2SiO4 layer to provide stress and insulation resistance to reduce the power loss and magnetostriction. In this work Chromium Aluminium Nitride (CrAlN was coated on GOES samples with electron beam physical vapour deposition and was tested in the single strip and magnetostriction tester to measure the power loss and magnetostriction before and after coating. Power loss was reduced by 2% after coating and 6 % post annealing at 800 °C. For applied compressive stress of 6 MPa, the magnetostrictive strain was zero with the CrAlN coating as compared to 22 and 24 μϵ for fully finished GOES and GOES without phosphate coating. The thickness of the coating was found to be 1.9 ± 0.2 μm estimated with Glow Discharge Optical Emission Spectroscopy (GDOES. The magnetic domain imaging showed domain narrowing after coating. The reduction in power loss and magnetostriction was due to the large residual compressive stress and Young’s modulus (270 GPa of the coating.

  4. Evaluation of oxide layers formed during the decarburisation of grain-oriented electrical steel using a Fourier transform infrared (FTIR) technique

    Energy Technology Data Exchange (ETDEWEB)

    Poultney, Darren [Development and Market Research, Cogent Power Ltd., Corporation Road, Newport, South Wales NP19 0XT (United Kingdom)], E-mail: Darren.Poultney@Cogent-Power.com; Snell, David [Development and Market Research, Cogent Power Ltd., Corporation Road, Newport, South Wales NP19 0XT (United Kingdom)

    2008-10-15

    Electrical steels are highly specialised, magnetically soft materials, used to form the cores that carry the magnetic flux in electrical machines such as motors, generators and transformers. During the production of GO electrical steel, the strip passes through a decarburisation furnace, which promotes the formation of a thin surface oxide layer consisting of predominantly fayalite (Fe{sub 2}SiO{sub 4}) and silica (SiO{sub 2}). During a subsequent high temperature anneal, this layer reacts with magnesia (MgO) to form a forsterite 'glass film' layer, which applies a tensile stress to the steel. This reduces the magnetic losses of the material on which the final product is routinely graded. Due to the effect that the oxide layer has on the quality of the final material, it would be beneficial to possess a technique that can rapidly assess its composition and/or morphology. This paper details the assessment of Fourier transform infrared (FTIR) and electrochemical potential (ECP) analysis, and a technique of combining the two. FTIR analysis of the decarburisation oxide layer exhibited evidence of just fayalite, with silica only being observed on the spectra following brief acid etching. To refine the etching process, samples were removed from the acid at various intervals based on the output of the ECP technique. It was established that there was a clear link between the position reached on the ECP profile and absorption bands observed on the corresponding FTIR spectra.

  5. The efficiency of quartz addition on electric arc furnace (EAF) carbon steel slag stability.

    Science.gov (United States)

    Mombelli, D; Mapelli, C; Barella, S; Gruttadauria, A; Le Saout, G; Garcia-Diaz, E

    2014-08-30

    Electric arc furnace slag (EAF) has the potential to be re-utilized as an alternative to stone material, however, only if it remains chemically stable on contact with water. The presence of hydraulic phases such as larnite (2CaO SiO2) could cause dangerous elements to be released into the environment, i.e. Ba, V, Cr. Chemical treatment appears to be the only way to guarantee a completely stable structure, especially for long-term applications. This study presents the efficiency of silica addition during the deslagging period. Microstructural characterization of modified slag was performed by SEM and XRD analysis. Elution tests were performed according to the EN 12457-2 standard, with the addition of silica and without, and the obtained results were compared. These results demonstrate the efficiency of the inertization process: the added silica induces the formation of gehlenite, which, even in caustic environments, does not exhibit hydraulic behaviour.

  6. Effects of External Electric Field on AlN Precipitation and Recrystallization Texture of Deep-drawing 08Al Killed Steel Sheet

    Institute of Scientific and Technical Information of China (English)

    Xiang ZHAO; Zhuochao HU; Liang ZUO

    2006-01-01

    The effects of an electric field on AlN precipitation and recrystallization texture were investigated. Cold-rolled 08Al killed steel sheets were annealed at 550℃ according to the two-step processes, for various maintaining times, with and without applying an electric field. It was found that the electric field promotes the precipitation of the second phase (AlN particles), strengthens the γ-fiber and weakens the α-fiber texture component in the recrystallized specimens. A possible explanation for the reinforcement of γ-fiber texture by the electric field is that the second phase AlN particle promotes the growth of γ-fiber at the expense of differently oriented grains.

  7. Development of non-destructive Young's modulus measurement techniques in non-oriented CeF$_{3}$ crystals

    CERN Document Server

    Pietroni, P; Lebeau, M; Majni, G; Rinaldi, D

    2005-01-01

    For a reliable mechanical assembly of scintillating crystals for the application to radiographic systems such as Positron Emission Tomographer (PET) and high-energy physics calorimeters (e.g. in CMS at CERN LHC), the evaluation of the monocrystal elastic constant (Young's modulus) is needed. Its knowledge is also essential in the photoelastic analysis for the determination of residual stresses. In this work non-destructive techniques based on elastic wave propagation are tested. They differ in the mechanical excitation device: instrumented hammer, traditional ultrasonic probes and laser- generated ultrasound. We have analysed three non-oriented cerium fluoride crystal samples produced for scintillation applications. Finally, we have validated the experimental results comparing them with the elastic constant calculated by using the stiffness matrix.

  8. Model of phosphorus precipitation and crystal formation in electric arc furnace steel slag filters.

    Science.gov (United States)

    Claveau-Mallet, Dominique; Wallace, Scott; Comeau, Yves

    2012-02-07

    The objective of this study was to develop a phosphorus retention mechanisms model based on precipitation and crystallization in electric arc furnace slag filters. Three slag columns were fed during 30 to 630 days with a reconstituted mining effluent at different void hydraulic retention times. Precipitates formed in columns were characterized by X-ray diffraction and transmission electronic microscopy. The proposed model is expressed in the following steps: (1) the rate limiting dissolution of slag is represented by the dissolution of CaO, (2) a high pH in the slag filter results in phosphorus precipitation and crystal growth, (3) crystal retention takes place by filtration, settling and growth densification, (4) the decrease in available reaction volume is caused by crystal and other particulate matter accumulation (and decrease in available reaction time), and (5) the pH decreases in the filter over time if the reaction time is too low (which results in a reduced removal efficiency). Crystal organization in a slag filter determines its phosphorus retention capacity. Supersaturation and water velocity affect crystal organization. A compact crystal organization enhances the phosphorus retention capacity of the filter. A new approach to define filter performance is proposed: saturation retention capacity is expressed in units of mg P/mL voids.

  9. 49 CFR 178.61 - Specification 4BW welded steel cylinders with electric-arc welded longitudinal seam.

    Science.gov (United States)

    2010-10-01

    .... Cylinders closed in by spinning process are not authorized. (b) Authorized steel. Steel used in the... § 171.7 of this subchapter). (e) Welding of attachments. The attachment to the tops and bottoms only of... the top or bottom of cylinders and properly heat treated, provided such subsequent welding or brazing...

  10. Outstanding efficiency in energy conversion for electric motors constructed by nanocrystalline soft magnetic alloy “NANOMET®” cores

    Directory of Open Access Journals (Sweden)

    N. Nishiyama

    2016-05-01

    Full Text Available Recently updated nanocrystalline soft magnetic Fe-Co-Si-B-P-Cu alloys “NANOMET®” exhibit high saturation magnetic flux density (Bs > 1.8 T, low coercivity (Hc < 10 A/m and low core loss (W1.7/50 ∼ 0.4 W/kg even in a ribbon form with a thickness of up to 40 μm. By utilize excellent magnetic softness, several products such as motors or transformers for electrical appliances are now under developing by industry-academia collaboration. In particular, it is found that a brushless DC motor using NANOMET® core exhibited remarkable improvement in energy consumption. The prototype motor with an outer core diameter of 70 mm and a core thickness of 50 mm was constructed using laminated nano-crystallized NANOMET® ribbons. Core-loss for the constructed motor was improved from 1.4 W to 0.4 W only by replacing the non-oriented Si-steel core with NANOMET® one. The overall motor efficiency is evaluated to be 3% improvement. In this work, the relation between processing and resulting magnetic properties will be presented. In addition, feasibility for commercialization will also be discussed.

  11. A Laboratory Study of the Treatability of Synthetic Stormwater Under Varying Conditions Using Electric Arc Furnace Steel Slag

    Directory of Open Access Journals (Sweden)

    Nnaemeka C. Okochi

    2012-03-01

    Full Text Available The investigation of electric arc furnace (EAF steel slag as a viable add-on technology to existing stormwater systems for the removal of dissolved phosphorus (P was extended to explore the effects of varying environmental and treatment system conditions. Parameters such as stormwater composition, P concentration, metal concentration, pH, temperature, slag mass and slag particle size were varied. Observations relating to the method of P removal via EAF slag were also carefully considered to explain removal mechanisms involved. Results demonstrated that, although physisorption contributed to P reduction, it was not the key P removal mechanism. Instead, precipitation was observed to be a key removal pathway as evidenced by the correlation between the loss of iron (Fe from slag and the amount of P removed from solution. The reduced removal of P by slag in a copper-dominant stormwater solution was attributed to the formation of a stable complex formed by the interaction of copper with the slag via the ion-exchange surface model. The stability of this complex inhibits the loss of Fe from the EAF slag and, consequently, P removal by means of precipitation. In terms of the effect of changing environmental and treatment system conditions on the P removal process, stormwater composition, P concentration, metal concentration, pH, temperature, slag mass and slag particle size were found to significantly influence the effectiveness of EAF slag in removing P from a given stormwater system. It was also established that a number of combinations of these factors influence P uptake differently.

  12. Evolution of microstructure, texture and inhibitor along the processing route for grain-oriented electrical steels using strip casting

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Hai-Tao, E-mail: liuht@ral.neu.edu.cn [State Key Laboratory of Rolling and Automation, Northeastern University, P.O. Box 105, Shenyang 110819 (China); Institute of Research of Iron and Steel, Shasteel, Zhangjiagang 215625, Jiangsu (China); Yao, Sheng-Jie [School of Materials Science and Engineering, Harbin Institute of Technology at Weihai, 264209 (China); Sun, Yu; Gao, Fei; Song, Hong-Yu; Liu, Guo-Huai [State Key Laboratory of Rolling and Automation, Northeastern University, P.O. Box 105, Shenyang 110819 (China); Li, Lei; Geng, Dian-Qiao [Key Laboratory of Electromagnetic Processing of Materials, Ministry of Education, Northeastern University, Shenyang 110819 (China); Liu, Zhen-Yu; Wang, Guo-Dong [State Key Laboratory of Rolling and Automation, Northeastern University, P.O. Box 105, Shenyang 110819 (China)

    2015-08-15

    In the present work, a regular grade GO sheet was produced successively by strip casting, hot rolling, normalizing annealing, two-stage cold rolling with intermediate annealing, primary recrystallization annealing, secondary recrystallization annealing and purification. The aim of this paper was to characterize the evolution of microstructure, texture and inhibitor along the new processing route by comprehensive utilization of optical microscopy, X-ray diffraction and transmission electron microscopy. It was found that a fine microstructure with the ferrite grain size range of 7–12 μm could be obtained in the primary recrystallization annealed sheet though a very coarse microstructure was produced in the initial as-cast strip. The main finding was that the “texture memory” effect on Goss texture started on the through-thickness intermediate annealed strip after first cold rolling, which was not similar to the “texture memory” effect on Goss texture starting on the surface layers of the hot rolled strip in the conventional production route. As a result, the origin of Goss nuclei capable of secondary recrystallization lied in the grains already presented in Goss orientation in the intermediate annealed strip after first cold rolling. Another finding was that fine and dispersive inhibitors (mainly AlN) were easy to be produced in the primary recrystallization microstructure due to the initial rapid solidification during strip casting and the subsequent rapid cooling, and the very high temperature reheating usually used before hot rolling in the conventional production route could be avoided. - Highlights: • A regular grade grain-oriented electrical steel was produced. • Evolution of microstructure, texture and inhibitor was characterized. • Origin of Goss nuclei lied in the intermediate annealed strip. • A fine primary recrystallization microstructure could be produced. • Effective inhibitors were easy to be obtained in the new processing route.

  13. Stabilization and solidification of electric arc furnace dust originating from steel industry by using low grade MgO

    Directory of Open Access Journals (Sweden)

    Bayraktar Ahmet Can

    2015-12-01

    Full Text Available In this study, solidification/stabilization (S/S of electric arc furnace dust (EAFD which is generated during the production of steel from scrap metals and classified as hazardous waste were investigated by using different ratios of cement and low grade MgO (LG MgO as binding agents. Type I PC 42.5 R portland cement and LG MgO which contains 70–80% MgO were used. S/S blocks that contain different ratios of binding agents which have 1/0.5 – 1/1 – 1/2 – 1/3 – 1/4 – 1/5 cement/LG MgO ratio and S/S blocks which contain only cement and no LG MgO agents were prepared. These blocks, which contain 3 different waste ratios according to weight, 20%, 30% and 40% respectively, were produced and exposed to 28-day water purification. At the end of the purification process, S/S blocks were extracted using TCLP (Toxicity Characteristic Leaching Procedure tests in order to determine the leaching behavior of Zn, Pb, and Cd in S/S blocks. By the end of this study, it was concluded that the recovery of EAFD is possible and applicable by immobilization. The findings of the study concluded that environmental performances or structural properties of blocks contain 30% waste by weight are suitable. This method is a proper one for recovering and treatment of EAFD with mixture of cement and LG MgO.

  14. The refinement of the surface layer of HS 7425 high speed tool steel by laser and electric arc plasma

    Directory of Open Access Journals (Sweden)

    W. Bochnowski

    2008-10-01

    Full Text Available The paper present two different techniques: laser remelting surface and plasma remelting surface of the high speed steel HS 7425. Thestructure of the remelted layers were examined by means of SEM – microscopy. Measurement of microhardness in remelting zone usingVickers method. The remelting zone consist of dendritic cells and columnar crystals. Increase of hardness was observed in remelted zonein comparison to the substrate of the steel. The hardness in the remelted zone increases with the increasing cooling rate.

  15. EFFECT OF TOOL POLARITY ON THE MACHINING CHARACTERISTICS IN ELECTRIC DISCHARGE MACHINING OF SILVER STEEL AND STATISTICAL MODELLING OF THE PROCESS

    Directory of Open Access Journals (Sweden)

    DILSHAD AHMAD KHAN,

    2011-06-01

    Full Text Available Electric discharge machining (EDM is a thermoelectric process in which electrical energy is converted into thermal energy and this thermal energy is used for the machining purpose. It is the common practice in EDM to make tool negative and work piece positive (direct polarity , but researches shows that reverse of it is also possible in which tool is positive and work piece is negative ( reverse polarity, but not much work has been carried out on the reverse polarity till now. This paper discusses the effect of tool polarity on the machining characteristics in electric discharge machining of silver steel. High metal removal rate, low relative electrode wear and good surface finish are conflicting goals, which can not be achieved simultaneously with a particular combination of control settings. To achieve the best machining results, the goal has to be taken separately in different phases of work with different emphasis. A 32 factorial design has been used for planning of experimental conditions. Copper is used as tool material and Silver steel of 28 grade is selected as work piece material with positive and negative polarities. The effectiveness of EDM process with silver steel is evaluated in terms of metal removal rate (MRR, percent relative electrode wear (%REW and the surface roughness (S.R ofthe work piece produced at different current and pulse duration levels. In this experimental work spark erosion oil (trade name IPOL is taken as a dielectric and experiments have been conducted at 50% duty factor. The study reveals that direct polarity is suitable for higher metal removal rate and lower relative electrode wear but reverse polarity gives better surface finish as compared to direct polarity. Direct polarity gives 4-11 times more MRR and 5 times less relative electrode wear as compared to reverse polarity, and reverse polarity gives 1.3-2.7 times better surface finish as compared to direct polarity. Second order regression model is also

  16. Anomalous behavior of the steel alloying elements in the genetic structure of the solid metal at its smelting in electric furnaces

    Directory of Open Access Journals (Sweden)

    Олександр Михайлович Скребцов

    2016-07-01

    Full Text Available Melting process in an electric arc furnace and transformations taking place in solidified metals are not thoroughly understood yet. This article is devoted to these phenomena in liquid and solid metal and therefore is relevant at the moment. The authors sampled molten metal during all periods of mild steel smelting in an electric arc furnace beginning from melting the charge up to metal outlet out of the furnace into the ladle. Samples were analyzed for chemical elements content, and the microstructure of solidified samples (the ratio of ferrite and pearlite. It has been found that elements expanding γ – phase domain of existence (Mn, Ni during oxidation act similarly at deoxidation, but much weaker. This fact is interesting for science, it is advisable that these phenomena should be checked for the metal melted in other melting units – induction and crucible furnaces

  17. Development of new classes of grain oriented silicon steel with improved magnetic properties for new electrical transformer generation

    Science.gov (United States)

    Abbruzzese, G.; Marini, P.; Songini, G.; Candiotti, M.; Gubiotti, T.; Onori, R.

    1990-01-01

    New grain oriented steels have been developed under the pressure of the market and of the potential competitiveness of amorphous alloys by acting on: silicon content (Si > 3 wt%), sheet thickness reduction, domain refinement, strict control of texture development. A process based on cold rolling of the final recrystallized sheet shows the potentiality to achieve the core losses of the best amorphous materials.

  18. Prevention of pin tract infection in external stainless steel fixator frames using electric current in a goat model

    NARCIS (Netherlands)

    van der Borden, Arnout J.; Maathuis, Patrick G. M.; Engels, Eefje; Rakhorst, Gerhard; van der Mei, Henny C.; Busscher, Henk J.; Sharma, Prashant Kumar

    2007-01-01

    Pin tract infections of external fixators used in orthopacclic reconstructive bone surgery are serious cornplications that can eventually lead to periostitis and osteomyelitis. In vitro experiments have demonstrated that bacteria adhering to stainless steel in a biotilm mode of growth detach under t

  19. Articles comprising ferritic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Rakowski, James M.

    2016-06-28

    An article of manufacture comprises a ferritic stainless steel that includes a near-surface region depleted of silicon relative to a remainder of the ferritic stainless steel. The article has a reduced tendency to form an electrically resistive silica layer including silicon derived from the steel when the article is subjected to high temperature oxidizing conditions. The ferritic stainless steel is selected from the group comprising AISI Type 430 stainless steel, AISI Type 439 stainless steel, AISI Type 441 stainless steel, AISI Type 444 stainless steel, and E-BRITE.RTM. alloy, also known as UNS 44627 stainless steel. In certain embodiments, the article of manufacture is a fuel cell interconnect for a solid oxide fuel cell.

  20. Control of Electric Furnace Iron and Steel Material Consumption%电炉钢铁料消耗的控制

    Institute of Scientific and Technical Information of China (English)

    郑辉; 付宪强; 郭李波

    2015-01-01

    通过采用6 Sigma工具对各种影响因素进行分析,采取各种管理措施及技术手段将钢铁料消耗降低至目标范围内。%The various influence factors are analyzed by using 6 Sigma tools, and various management measures and technical means are adopted to reduce the consumption of iron and steel in the target range.

  1. Corrosion resistance of ERW (Electric Resistance Welded) seam welds as compared to metal base in API 5L steel pipes

    Energy Technology Data Exchange (ETDEWEB)

    Gonzalez Velasquez, Jorge L.; Godinez Salcedo, Jesus G.; Lopez Fajardo, Pedro [Instituto Politecnico Nacional (IPN), Mexico D.F. (Mexico). Escuela Superior de Ingenieria Quimica e Industrias Extractivas (ESIQIE). Dept. de Ingenieria Metalurgica

    2009-07-01

    The corrosion resistance of ERW seam welds and the base metal in API 5L X70 steel pipes was evaluated by Tafel tests. The procedure was according to ASTM G3 standard. The study was completed with metallographic and chemical characterization of the tested zones, that is, the welded zone and the base metal away of the weld. All tests were made on the internal surface of the pipe in order to assess the internal corrosion of an in-service pipeline made of the API 5L X70 steel. The test solution was acid brine prepared according to NACE Publications 1D182 and 1D196. The results showed that the ERW seam weld corrodes as much as three times faster than the base material. This behavior is attributed to a more heterogeneous microstructure with higher internal energy in the ERW seam weld zone, as compared to the base metal, which is basically a ferrite pearlite microstructure in a normalized condition. This result also indicates that pipeline segments made of ERW steel pipe where the seam weld is located near or at the bottom of the pipe are prone to a highly localized attack that may form channels of metal loss if there is water accumulation at the bottom of the pipeline. (author)

  2. Electrical engineer's reference book

    CERN Document Server

    Laughton, M A

    1985-01-01

    Electrical Engineer's Reference Book, Fourteenth Edition focuses on electrical engineering. The book first discusses units, mathematics, and physical quantities, including the international unit system, physical properties, and electricity. The text also looks at network and control systems analysis. The book examines materials used in electrical engineering. Topics include conducting materials, superconductors, silicon, insulating materials, electrical steels, and soft irons and relay steels. The text underscores electrical metrology and instrumentation, steam-generating plants, turbines

  3. Research of physical and mechanical properties of electric steel, providing for the grate bars of the roasting and sintering machines improved operational stability

    Directory of Open Access Journals (Sweden)

    Олександр Давидович Учитель

    2016-07-01

    Full Text Available The grate bars of the conveyor roasting and sintering machines work in severe, aggressive dust and gaseous medium, under cyclic modes «heating-cooling», as well as under the load of iron ore agglomerates what results in bending stress in the body of the grate bar. Consequently, electric steel grate bar must be resistant to chemical and erosion processes, high cyclically changing temperature and have high mechanical properties. The paper discusses the conditions of the grate bars of conveyor roasting and sintering machines wear, depending on the adopted loading schemes. The materials to be processed can be loaded directly from the hopper (direct download or through the use of a feeder (drum-type feeder, roller, etc.. A simplified method to predict the grate bars surface wear on the strength of a number of assumptions has been developed: normal reaction of the pallet surface to the impact of the batch is assumed constant, equal to the maximum of its value when the pallet is in horizontal position; a layer of the batch moves as a rigid body; surface batch layer sliding velocity as related to the pallet surface is taken medium during the relative motion of the layer and equal to the linear velocity of the pallets; the side faces of the grate bars wear is related to related to the surface wear by linear dependence. The dependence of the wear on the friction forces and the steel wear resistance coefficient has been found out

  4. An investigation on the role of texture evolution and ordered phase transition in soft magnetic properties of Fe-6.5 wt%Si electrical steel

    Science.gov (United States)

    Cai, Guojun; Li, Changsheng; Cai, Ban; Wang, Qiwen

    2017-05-01

    Fe-6.5 wt%Si electrical steel characterized with excellent soft magnetic properties such as almost zero magnetostriction, low eddy current and hysteresis losses characteristics has been widely applied in high frequency fields. In this work, the role of texture evolution and ordered phase transition in soft magnetic properties of annealed sheets was explored using EBSD, XRD and TEM. The results demonstrate that accompanied with the increase of annealing temperatures, an increase on the B8 is attributable to a contribution combining the sizes of recrystallization grains with APBs of ordered phases as pinning the migration of magnetic domain wall. Whereas B50 declines to a minimum value (1.479 T) and then increases to a certain value (1.695 T) due to different types and intensities of textures affecting on the magnetocrystalline anisotropy energy. Meanwhile, the dislocation density gradually decreases and corresponding to a gradual decline in the internal stress, which makes the coercive force (Hc) decrease monotonically.

  5. Investigation of Surface Roughness and Material Removal Rate (MRR on Tool Steel Using Brass and Copper Electrode for Electrical Discharge Grinding (EDG Process

    Directory of Open Access Journals (Sweden)

    M. Hafiz Helmi

    2009-09-01

    Full Text Available This paper presents the investigation on surface roughness and material removal rate (MRR of tool steel machined with brass and copper electrode for Electrical Discharge Grinding (EDG process. The machining parameter include pulse ON time, pulse OFF time, peak current and capacitance. Analysis of variance (ANOVA with Taguchi method is used to investigate the significant effect on the performance characteristic and the optimal cutting parameters of EDG. The result shows that, the surface roughness value when using of both tool materials are mostly influenced by pulse ON time and peak current. The capacitance parameter in both experiments was not giving any significant effect. The significant factors for the material removal rate due to the machining parameter are peak current parameter and ON time parameter but it also can increase the machining time

  6. Pulsed electric field mediated in vitro cellular response of fibroblast and osteoblast-like cells on conducting austenitic stainless steel substrate.

    Science.gov (United States)

    Dubey, Ashutosh Kumar; Agrawal, Parnika; Misra, R Devesh Kumar; Basu, Bikramjit

    2013-07-01

    This article reports the intermittent pulse electric field stimulus mediated in vitro cellular response of L929 mouse fibroblast/SaOS2 osteoblast-like cells on austenitic steel substrates in reference to the field strength dependent behavior. The cellular density and morphometric analyses revealed that the optimal electric (E) fields for the maximum cell density of adhered L929 (~270 % to that of untreated sample) and SaOS2 (~280 % to that of untreated sample) cells are 1 V (0.33 V/cm) and 2 V (0.67 V/cm), respectively. The trend in aspect ratio of elongated SaOS2 cells did not indicate any significant difference among the untreated and treated (up to 3.33 V/cm) cells. The average cell and nucleus areas (for SaOS2 cells) were increased with an increase in the applied voltage up to 8 V (2.67 V/cm) and reduced thereafter. However, the ratio of nucleus to total cell area was increased significantly on the application of higher voltages (2-10 V), indicating the possible influence of E-field on cell growth. Further, the cell density results were compared with earlier results obtained with sintered Hydroxyapatite (HA) and HA-BaTiO3 composites and such comparison revealed that the enhanced cell density on steel sample occurs upon application of much lower field strength and stimulation time. This indicates the possible role of substrate conductivity towards cell growth in pulsed E-field mediated culture conditions.

  7. Mathematical model on heat transfer of water-cooling steel-stick bottom electrode of DC electric arc furnace

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    For predicting and controlling the melted depth of bottom electrode during the process of steelmaking, the water-cooling steel-stick electrode is taken as an example, to analyze the process of heat transfer, then 3D mathematical model by control capacity method is built. At the same time, the measurement on the melted depth of bottom electrode is conducted which verified the correctness of the built mathematical model. On the base of verification, all kinds of key parameters are calculated through the application and a series of results are simulated. Finally, the optimum parameters are found and the service lifeof bottom electrode is prolonged.

  8. Parametric Optimization of Wire Electrical Discharge Machining of Powder Metallurgical Cold Worked Tool Steel using Taguchi Method

    Science.gov (United States)

    Sudhakara, Dara; Prasanthi, Guvvala

    2016-08-01

    Wire Cut EDM is an unconventional machining process used to build components of complex shape. The current work mainly deals with optimization of surface roughness while machining P/M CW TOOL STEEL by Wire cut EDM using Taguchi method. The process parameters of the Wire Cut EDM is ON, OFF, IP, SV, WT, and WP. L27 OA is used for to design of the experiments for conducting experimentation. In order to find out the effecting parameters on the surface roughness, ANOVA analysis is engaged. The optimum levels for getting minimum surface roughness is ON = 108 µs, OFF = 63 µs, IP = 11 A, SV = 68 V and WT = 8 g.

  9. A Re-Evaluation of Achromatic Spatiotemporal Vision: Nonoriented Filters are Monocular, they Adapt and Can be Used for Decision-Making at High Flicker Speeds

    Directory of Open Access Journals (Sweden)

    Tim S. Meese

    2011-05-01

    Full Text Available Masking, adaptation, and summation paradigms have been used to investigate the characteristics of early spatiotemporal vision. Each has been taken to provide evidence for (i oriented and (ii nonoriented spatial filtering mechanisms. However, subsequent findings suggest that the evidence for nonoriented mechanisms has been misinterpreted: possibly, those experiments revealed the characteristics of suppression (e.g., gain control not excitation, or merely the isotropic subunits of the oriented detecting-mechanisms. To shed light on this, we used all three paradigms to focus on the “high-speed” corner of spatiotemporal vision (low spatial frequency, high temporal frequency where cross-oriented achromatic effects are greatest. We used flickering Gabor patches as targets and a 2IFC procedure for monocular, binocular and dichoptic stimulus presentations. To account for our results we devised a simple model involving an isotropic monocular filter-stage feeding orientation-tuned binocular filters. Both filter stages are adaptable and their outputs are available to the decision-stage following nonlinear contrast transduction. However, the monocular isotropic filters adapt only to high-speed stimuli—consistent with a magnocellular sub-cortical substrate—and benefit decision making only for high-speed stimuli. According to this model, the visual processes revealed by masking, adaptation and summation are related but not identical.

  10. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing.

    Science.gov (United States)

    Liapis, Ioannis; Papayianni, Ioanna

    2015-01-01

    Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector.

  11. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing

    Energy Technology Data Exchange (ETDEWEB)

    Liapis, Ioannis, E-mail: iliapis@sidenor.vionet.gr [AEIFOROS SA, 12th km Thessaloniki-Veroia Rd, PO Box 59, 57008 Ionia, Thessaloniki (Greece); Papayianni, Ioanna [Laboratory of Building Materials, Department of Civil Engineering, Aristotle University of Thessaloniki, 54124 Thessaloniki (Greece)

    2015-02-11

    Highlights: • Addition of 10% perlite decreases specific weight of the slag by approx. 7.5%. • Slag-crucible interaction and thin coating layer result in variations in XRF. • XRD shows high glass content and smaller crystalline sizes due to rapid cooling. • SEM shows higher homogeneity and lower crystallisation for SiO{sub 2}/CaO-rich samples. • Physical properties (LA, PSV, AAV) of modified slag show limited deterioration. - Abstract: Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector.

  12. Correlation of radiation-induced changes in microstructure/microchemistry, density and thermo-electric power of type 304L and 316 stainless steels irradiated in the Phénix reactor

    Energy Technology Data Exchange (ETDEWEB)

    Renault Laborne, Alexandra, E-mail: alexandra.renault@cea.fr [CEA, DEN, SRMA, F-91191 Gif-sur-Yvette (France); Gavoille, Pierre [CEA, DEN, SEMI, F-91191 Gif-sur-Yvette (France); Malaplate, Joël [CEA, DEN, SRMA, F-91191 Gif-sur-Yvette (France); Pokor, Cédric [EDF R& D, MMC, Site des Renardières, F-77818 Morêt-sur-Loing cedex (France); Tanguy, Benoît [CEA, DEN, SEMI, F-91191 Gif-sur-Yvette (France)

    2015-05-15

    Annealed specimens of type 304L and 316 stainless steel and cold-worked 316 specimens were irradiated in the Phénix reactor in the temperature range 381–394 °C and to different damage doses up to 39 dpa. The microstructure and microchemistry of both 304L and 316 have been examined using the combination of the different techniques of TEM to establish the void swelling and precipitation behavior under neutron irradiation. TEM observations are compared with results of measurements of immersion density and thermo-electric power obtained on the same irradiated stainless steels. The similarities and differences in their behavior on different scales are used to understand the factors in terms of the chemical composition and metallurgical state of steels, affecting the precipitation under irradiation and the swelling behavior. Irradiation induces the formation of some precipitate phases (e.g., M{sub 6}C and M{sub 23}C{sub 6}-type carbides, and γ’- and G-phases), Frank loops and cavities. According to the metallurgical state and chemical composition of the steel, the amount of each type of radiation-induced defects is not the same, affecting their density and thermo-electric power.

  13. The influence of laser scribing on magnetic domain formation in grain oriented electrical steel visualized by directional neutron dark-field imaging

    Science.gov (United States)

    Rauscher, P.; Betz, B.; Hauptmann, J.; Wetzig, A.; Beyer, E.; Grünzweig, C.

    2016-12-01

    The performance and degree of efficiency of transformers are directly determined by the bulk magnetic properties of grain oriented electrical steel laminations. The core losses can be improved by post manufacturing methods, so-called domain refinement techniques. All these methods induce mechanical or thermal stress that refines the domain structure. The most commonly used technique is laser scribing due to the no-contact nature and the ease of integration in existing production systems. Here we show how directional neutron dark-field imaging allows visualizing the impact of laser scribing on the bulk and supplementary domain structure. In particular, we investigate the domain formation during magnetization of samples depending on laser treatment parameters such as laser energy and line distances. The directional dark-field imaging findings were quantitatively interpreted in the context with global magnetic hysteresis measurements. Especially we exploit the orientation sensitivity in the dark-field images to distinguish between different domain structures alignment and their relation to the laser scribing process.

  14. THE STRUCTURAL ANALYSIS OF STEEL SILOS WITH CYLINDRICAL-WALL BEARING AND PROFILE-STEEL BEARING

    Directory of Open Access Journals (Sweden)

    Zhengjun Tang

    2015-04-01

    Full Text Available The silos are widely used in bulk material in many fields such as agriculture, mining, chemical, electric power storage, etc. Thin metal cylindrical silo shells are vulnerable to buckling failure caused by the compressive wall friction force. In this paper, the structural analysis of two types of steel silo with cylindrical-wall bearing and profile-steel bearing is implemented by Abaqus finite element analysis. The results indicate that under the same loading conditions, steel silos with profile-steel bearing and cylindrical-Wall bearing have similar values in Mises stress, but the steel silo with profile-steel bearing has a smaller radial displacement and a better capability of buckling resistance. Meanwhile, the total steel volumes reduced 8.0% comparing to the steel silo with cylindrical-wall bearing. Therefore, steel soil with profile-steel bearing not only has a less steel volumes but also a good stability.

  15. Analysis on Causes of Dimple and Cavity Decfects for Hot Rolling Plate of Steel%热轧基板板面凹坑和孔洞缺陷成因分析

    Institute of Scientific and Technical Information of China (English)

    曾松盛; 彭明耀; 王仕华; 周峰; 王磊

    2012-01-01

    无取向电工钢W800基板在热连轧轧制过程中板面出现凹坑和孔洞质量缺陷,采用化学成分检测和金相微观组织分析法进行了系列分析。结果表明,该类热轧基板的凹坑缺陷是由于板带轧制时撞击和磨擦精轧机组的侧导板,生成了不少外部异物,飞落到板带板面,经后续轧制压入板带表面,然后又脱落形成板面凹坑;由于带钢频繁撞击侧导板,导致板带边部形成裂口,同时侧导板局部断裂成小块,并压入带钢,经后续轧制时,因形变不一致生成了孔洞缺陷。%Dimple and cavity defects will appear on the W800 hot-rolled strips when being rolled of non-oriented electrical steel W800 plate,the causes were analyzed by the metallographic and chemical components analysis.The results show that the dimple defects were generated from the external abnormal substances with the strip impacting and rubbing the side guide plates,a lot of external abnormal substances were produced on the surface of strip,hence the external abnormal substances were rolled into the strip surface and peeled off when coiled.The edge breach defects resulted from the impacts between the strip and the side guide plates and the cavity defects from the external small grain abnormal substances rolled into the strip with inconsistent deformation.

  16. Effect of the Annealing Temperature on the Structure and Magnetic Properties of 2% Si Steel

    Directory of Open Access Journals (Sweden)

    Cunha Marco A. da

    2002-01-01

    Full Text Available To study the effect of the annealing temperature on the structure and magnetic properties of a 2%Si non-oriented steel cold rolled samples were submitted to final annealing in the temperature range of 540 °C to 980 °C in hydrogen atmosphere. The samples had received cold rolling reduction of 75% to a final thickness of 0.50 mm. Recovery and recrystallization resulted in significant improvement of magnetic properties, with decrease of iron loss (W1.5 and increase of polarisation (J50 and relative permeability (µ1.5. On further grain growth, after recrystallization, there was simultaneous decrease of iron loss, polarisation and relative permeability. Texture evolution on grain growth accounts for the observed decrease of J50 and µ1.5. The beneficial effect of increasing grain size on core loss overcomes the detrimental effect of texture resulting in decrease of W1.5.

  17. Evolution of microstructure at hot band annealing of ferritic FeSi steels

    Science.gov (United States)

    Schneider, Jürgen; Li, Guangqiang; Franke, Armin; Zhou, Bowen

    2017-02-01

    The magnetic properties of the finally fabricated nonoriented FeSi steels critically depend on the microstructure and on the occurring crystallographic texture. The fabrication route comprises hot rolling, coiling and cooling, hot band annealing before cold rolling (optional), cold rolling and the final thermal treatment. As well known there is an interplay between the microstructure and texture during the various processing steps. For that reason, it is of interest to know more on the evolution of the microstructure at hot band annealing of hot band prepared in different ways. In this paper we will summarize our recent results on the evolution of microstructure during thermal annealing of hot band: thermal treatment following immediately the last pass of hot rolling or a hot band annealing as a separate processing step before cold rolling.

  18. Steel Spring

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    Tarnished Hebei Iron and Steel Group regains chance to shine A lthough it is too early to tell whether the steel-making sector has emerged [from its gloom, a big divide is openling between China’s large and small producers. While most of the marginal players are still reeling from a market contagion, steel titans like the Shanghai-based Baosteel

  19. Producción de aceros al carbono en hornos de arco eléctrico en condiciones de mineral de manganeso. // Steel production in electric arc furnaces in the condition of use of manganese.

    Directory of Open Access Journals (Sweden)

    E. E. Navas Medina

    2007-05-01

    Full Text Available El presente trabajo constituye una segunda etapa de investigación relacionada con la producción de acero en hornos de arcoeléctrico con revestimiento básico en condiciones de utilización de mineral de manganeso como sustituto del ferromanganeso.En la investigación se caracteriza el acero producido utilizando el mineral de manganeso en dos variantes tecnológicasdiferentes y se determinan parámetros importantes, tales como la estructura del acero obtenido, la influencia de lacomposición química y la temperatura en la reducción del Mn. Adicionalmente, se determina la composición química de laescoria, su basicidad e influencia en el aprovechamiento del Mn del mineral, así como, lo que significa la sustitución delFeMn en la problemática medioambiental.Palabras claves: Producción de aceros al carbono, hornos de arco eléctricos, mineral de manganeso.______________________________________________________________________________Abstract:This present work constitutes the second stage of investigation in relation with the steel production bymeans of electric arc furnaces in the condition of use of manganese ores as a substitute of theferromanganese. In the investigation, the steel manufactured is analyzed the manganese ore in twodifferent technological variants and some important parameters are determined such as: the chemicalcomposition's structure of the steel, the influence of temperature in the reduction of Mn. Moreover, ananalysis of the chemical composition of the slag and the influence in the environmental is realized.Key words: Carbon steel production, electric arc furnaces, manganese mineral.

  20. 电弧炉中废钢料的元素监测%Elemental monitoring of steel scrap loading an electrical arc furance

    Institute of Scientific and Technical Information of China (English)

    STURM Volker; EILERS Daniel; WERHEIT Patrick; CHIAROTTI Ugo; VOLPONI Vincenzo; DE MIRANDA Uggero; ZANI Marco; MAKOWE Joachim

    2012-01-01

    The use of laser-induced breakdown spectroscopy (LIBS) for scrap analysis has been evaluated for elemental monitoring of steel scrap loading an electrical arc furnace (EAF). A LIBS prototype was developed and installed during a field test above a pendulum conveying trough between the scrap charging area and the EAF, approx. 25 m from the EAF. The width and depth of the conveying trough filled with the scrap are approx. 2 m and 1 m, respectively. The average scrap velocity is adjusted to the EAF loading requirements within a range of 0. 3 to 5. 5 m/min, resulting in a scrap throughput of 100 tons per hour, typically. At the installation site, primarily, the detection of a high content of silicon in the low-alloy steel scrap is of interest for an improved control of the EAF. The on-line LIBS measurement showed the capability of detecting high silicon scrap in an industrial environment, although the developed prototype detected only a fraction of the scrap load surface due to the restricted measuring volume of 600 X 600 X 180 mm3. Increasing the measuring volume should further improve the performance in order to exploit it for charging/process control and management.%评估了激光诱导击穿光谱(LIBS)在废钢料分析中的使用,以用于电弧炉中废钢料的元素监测.开发了一个LIBS原型用于现场试验,并将其安装在位于废钢料填充区和电弧炉之间的钟摆式输送槽上.LIBS原型距离电弧炉大约25 m.废钢料填充的钟摆式输送槽的宽度和深度分别为大约2m和1 m.调整废钢料的平均速率在0.3~5.5 m/min的范围内,使之满足电弧炉的装填要求,从而使废钢料的生产能力达到100 t/h.在安装地点,低合金废钢料中高含量硅的检测基本上对电弧炉控制的改进很有帮助.由于测量体积受限在600×600×180mm3,研发的原型仅检测了一小部分的钢料表面.但是,在线LIBS测量还是显示了在工业环境下测定高硅废钢料样品的能力.为了拓展

  1. Advantage of Semi-Processed Electrical Steels on Motor Applications%半工艺电工钢在电机中的应用优势

    Institute of Scientific and Technical Information of China (English)

    张晃清; 熊海芳

    2015-01-01

    介绍了半工艺钢相比全工艺钢的性能优势、成本优势和市场优势。分别测试了半工艺与全工艺电工钢的材料性能、铁心单位铁损、冲片涂层电阻,以及对应的电机综合性能,以验证半工艺电工钢在电机应用中的优势。%The performance-, cost- and market-advantage of the semi-processed steels compared with the full-processed steels were introduced. The material performance, iron core loss, interlamination resistance and the over-all motor performance of semi-processed and full-processed steels were respectively tested, in order to verify the application advantage of the semi-processed steels.

  2. Utilización del polvo de acería de horno de arco eléctrico. // Use of powder produced by electric arc furnaces at steel plants.

    Directory of Open Access Journals (Sweden)

    D. Tápanes Robau

    2001-01-01

    Full Text Available El polvo de las Acerías de Horno de Arco Eléctrico se produce como consecuencia de la producción de Acero, durante ladepuración de los gases, y, en menor medida, en sus equipos de captación de aire. Estos polvos deben ser captados por lossistemas de depuración del taller. Con el presente trabajo pretendemos darle utilidad a un producto de desecho como es elpolvo, mejorar las condiciones ambientales en el taller, elevar la calidad del pavimento u hormigón asfáltico mediante lavariación de sus propiedades y disminuir el costo de la tonelada de acero mediante la comercialización de estos productosde desecho.Palabras claves: Polvos, aglutinantes, composición química, pruebas realizadas._______________________________________________________________________________SummaryThe powder generated by electric arc furnaces at steel plants is the result of processes such as the production of steel, thepurification of gases and, capturing air equipment .This article shows a method for recycling waste material – powder in this case- which also contributes to improve the steelplant environment, provides the possibility of improving asphalt paving and makes the production of steel cheaper throughthe commercialization of waste materials.Key words: Powder, binder, tests, chemical composition.

  3. Tool steels

    DEFF Research Database (Denmark)

    Højerslev, C.

    2001-01-01

    On designing a tool steel, its composition and heat treatment parameters are chosen to provide a hardened and tempered martensitic matrix in which carbides are evenly distributed. In this condition the matrix has an optimum combination of hardness andtoughness, the primary carbides provide...... resistance against abrasive wear and secondary carbides (if any) increase the resistance against plastic deformation. Tool steels are alloyed with carbide forming elements (Typically: vanadium, tungsten, molybdenumand chromium) furthermore some steel types contains cobalt. Addition of alloying elements...

  4. Recrystallization Texture Transition in Fe-2.1 Wt Pct Si Steel by Different Cold Rolling Reduction

    Science.gov (United States)

    Shan, Ning; Sha, Yuhui; Zhang, Fang; Liu, Jinlong; Zuo, Liang

    2016-12-01

    The competition dependent on cold rolling reduction among main recrystallization texture components in Fe-2.1 wt pct Si sheets was investigated from the hot band characterized by strong Cube ({001}) at center layer and weak Goss ({110}) at quarter layer. The deformation and recrystallization textures through thickness were both analyzed by X-ray diffraction technique. Goss, Cube, and {111} components dominate the recrystallization texture in sequence with the cold rolling reduction increasing from 60 to 90 pct. This recrystallization texture transition with cold rolling reduction can be explained in terms of the number and nature of nucleation sites for various texture components. A variety of final recrystallization textures are proposed for non-oriented silicon steel by designing texture and microstructure of hot band and cold rolling reduction.

  5. Oriented graphene films for use as high-performance thermal and electrical interconnects

    Science.gov (United States)

    Moafi, Ali; Wong, Kevin; Lau, Desmond; Partridge, Jim G.; McCulloch, Dougal G.

    2008-12-01

    Carbon thin films can be prepared with properties that make them suitable for applications in electronics including heat sinks, electrical interconnects transistors and chemical sensors. In this work, we examine the microstructure and normalised through film electrical resistance of oriented and non-oriented carbon films deposited onto silicon substrates at room temperature using a Filtered Cathodic Vacuum Arc (FCVA). Electrical measurements have also been performed on carbon films which were lithographically patterned to produce test structures resembling vertical interconnects. Twopoint, through-film current-voltage measurements of NiCr/Carbon/Si structures showed that the electrical resistance of the carbon films could be varied by several orders of magnitude simply by selecting different substrate bias voltages. Importantly, carbon films composed of vertically aligned graphene sheets were found to provide low resistance, linear current-voltage characteristics, indicating the formation of Ohmic junctions at the NiCr and Si interfaces of the NiCr/Carbon/Si structure.

  6. Potentiality Studies of Stainless Steel 304 Material for Production of Medical Equipment using Micro Electrical Discharge Machining (micro-EDM) Analysis and Modeling

    DEFF Research Database (Denmark)

    Puthumana, Govindan

    2016-01-01

    Stainless steel 304 (SS304) is a material widely used for production of medical equipment mainly because of its anti-corrosive properties. It has excellent mechanical properties, strength and reliability because of which it is one of the best materials for fabrication of medical devices. This pap...

  7. EIS and adjunct electrical modeling for material selection by evaluating two mild steels for use in super-alkaline mineral processing

    DEFF Research Database (Denmark)

    Bakhtiyari, Leila; Moghimi, Fereshteh; Mansouri, Seyed Soheil

    2012-01-01

    The production of metal concentrates during mineral processing of ferrous and non-ferrous metals involves a variety of highly corrosive chemicals which deteriorate common mild steel as the material of choice in the construction of such lines, through rapid propagation of localized pitting...

  8. Steel Planning

    Institute of Scientific and Technical Information of China (English)

    2011-01-01

    China releases a new plan for the iron and steel industry centered on industrial upgrades The new 12th Five-Year Plan (2011-15) for China’s iron and steel industry, recently released on the website of the Ministry of Industry and Information

  9. Study of hot hardness characteristics of tool steels

    Science.gov (United States)

    Chevalier, J. L.; Dietrich, M. W.; Zaretsky, E. V.

    1972-01-01

    Hardness measurements of tool steel materials in electric furnace at elevated temperatures and low oxygen environment are discussed. Development of equation to predict short term hardness as function of intial room temperature hardness of steel is reported. Types of steel involved in the process are identified.

  10. Effect of Cr and Si Contents on Expulsion Phenomenon in Electric-Resistance Spot Welding of Advanced High-Strength Steels

    Energy Technology Data Exchange (ETDEWEB)

    Kong, Jong-Pan; Kang, Chung-Yun [Pusan National University, Busan (Korea, Republic of)

    2015-06-15

    An expulsion phenomenon occurred during resistance spot welding of advanced high-strength steel sheets, and the effects of the Cr and Si contents on the expulsion limit current (C{sub E}xp) were investigated. The correlation between C{sub E}xp and the steel properties (e.g., resistivity, melting point, coefficient of thermal expansion, high-temperature yield-strength and viscosity), were evaluated, as were the qualities of the alloying elements. The C{sub E}xp decreased with increasing Si contents. This resulted in a narrow range of acceptable welding current, as well as poor suitability for spot welding. On the other hand, the effects of Cr-contents on the C{sub E}xp, and on the acceptable range of welding current were minimal (with content of 3 wt%). Thus, the suitability for spot welding was not affected by the Cr-Contents (at the experimental concentration). As Si-Contents increased, resistivity also increased and the melting point decreased. This resulted in easy melting of the base metal at a low welding current (low heat input) and in the rapid increase of the pressure due to the increased coefficient of expansion. However, the high-temperature yield-strength of the corona bond, which blocked the expulsion of the molten melt, also decreased. Consequently, the C{sub E}xp of steel containing additional Si was lower than that containing Cr.

  11. Metal release in a stainless steel Pulsed Electric Field (PEF) system Part I. Effect of different pulse shapes; theory and experimental method

    NARCIS (Netherlands)

    Roodenburg, B.; Morren, J.; Berg, H.E.; Haan, S.W.H.de

    2005-01-01

    Liquid pumpable food is mostly pasteurised by heat treatment. In the last decennia there is an increasing interest in so-called Pulsed Electric Field (PEF) treatment. During this treatment food is pumped between two metal electrodes and exposed to short high electric field pulses, typical 2-4 kV mm-

  12. Study on a rational design of leg material-fixation for a deep footing of a large-scale electric power-transmitting steel tower; Ogata sodenyo tetto shinso kiso no goriteki na kyakuzai teichaku sekkeiho ni kansuru kosatsu

    Energy Technology Data Exchange (ETDEWEB)

    Iizima, M. [Tokyo Electric Power Co., Inc. (Japan)] Saito, S. [Toden Design Co. Ltd., Tokyo (Japan)] Mishima, T. [Maeda Construction Co. Ltd., Tokyo (Japan)

    1997-11-05

    When a footing of a steel tower for transmitting electric power is affected by vertical loads of both compression and lifting due to a wind load, fixation of leg materials as installation portions of the steel tower and the footing is important from a point of ensuring reliability of power transmission under such large loads. In this paper, results of studies on a model experiment executed for a purpose of enlarging and application scope of the leg materials fixation to deep footings, and numerical analysis which is executed by a finite element method considering tensile softening caused by crack of concrete for carrying destruction mechanism are described. It is re-confirmed that crack-resistant force is not in proportion to the increase of a body diameter and it is newly clarified that the crack-resistant force is not in proportion to the increase of concrete hardness either. A the model experiment can be simulated by executing the numerical analysis considering the tensile softening of concrete caused by a crack, effects of the concrete hardness and the body size upon a fixing strength of leg materials are examined. 7 refs., 21 figs., 3 tabs.

  13. 钢铁企业电气工程设计及新技术的研究与应用%THE RESEARCH AND APPLICATION OF THE DESIGN AND NEW TECHNOLOGIES FOR ELECTRICAL ENGINEERING IN STEEL COMPANY

    Institute of Scientific and Technical Information of China (English)

    吕霞

    2011-01-01

    The paper briefly introduces new design concepts and new technologies of the electrical engineering in Laiwu steel by the examples. These technologies are as follows : the gas-insulated metal-enclosed switchgear (GIS) technology, high frequency control technology, solid sealed vacuum circuit breaker technology, integrated automation technology to protect computer control, FBG temperature alarm power technology.%通过实例简要介绍了莱芜钢铁集团电气工程设计的新理念及采用的新技术,即气体绝缘金属封闭开关设备(GIS)技术、高压变频调速技术、固封式真空断路器技术、微机控制保护综合自动化技术、光纤光栅电力测温报警技术。

  14. Research on a mechanical polishing method for stainless steel electric kettle surface%不锈钢电水壶曲面机械抛光方法研究

    Institute of Scientific and Technical Information of China (English)

    吴昌林; 范青荣; 耿金龙; 金逸

    2011-01-01

    为解决不锈钢电热水壶在手工抛光方式中存在的污染严重、抛光效率低和质量不稳定等问题,成功自主研发了一套电水壶曲面自动化机械抛光系统,该系统采用了多磨具多工位的抛光方法,可夹持三个水壶同时进行抛光,提高了抛光效率.为确保水壶表面抛光质量,规划了螺旋式刀具路径,同时提出了基于示教法的抛光刀位数据生成方法,并利用NURBS曲线拟合的方法对刀具轨迹进行优化.实验结果证明,与手工抛光方式相比较,该方法大大提高了抛光质量和效率.%To resolve the problems of manual polishing for stainless steel electric kettle,such as,serious pollution, low efficiency and unstable quality,an automatic polishing system for stainless steel electric kettle surface was successfully developed.The system adopted the method of multi-abrasive and multi-station, which can polish three kettles in a time and improve the polishing efficiency; making sure of the polishing quality of kettle surface,the spiral tool path was planed,meanwhile a method of data generating for cutter location with teaching method was recommended and a method of optimal path engendered with NURBS curve fitting was used to optimize the tool path.The experimental result proves that this method can produce higher polishing quality and efficiency compared with manual polishing.

  15. Outstanding efficiency in energy conversion for electric motors constructed by nanocrystalline soft magnetic alloy "NANOMET®" cores

    Science.gov (United States)

    Nishiyama, N.; Tanimoto, K.; Makino, A.

    2016-05-01

    Recently updated nanocrystalline soft magnetic Fe-Co-Si-B-P-Cu alloys "NANOMET®" exhibit high saturation magnetic flux density (Bs > 1.8 T), low coercivity (Hc DC motor using NANOMET® core exhibited remarkable improvement in energy consumption. The prototype motor with an outer core diameter of 70 mm and a core thickness of 50 mm was constructed using laminated nano-crystallized NANOMET® ribbons. Core-loss for the constructed motor was improved from 1.4 W to 0.4 W only by replacing the non-oriented Si-steel core with NANOMET® one. The overall motor efficiency is evaluated to be 3% improvement. In this work, the relation between processing and resulting magnetic properties will be presented. In addition, feasibility for commercialization will also be discussed.

  16. THE STRUCTURAL ANALYSIS OF STEEL SILOS WITH CYLINDRICAL-WALL BEARING AND PROFILE-STEEL BEARING

    OpenAIRE

    Zhengjun Tang; Daibiao Zhou; Chenwei Peng; Wenping Wu

    2015-01-01

    The silos are widely used in bulk material in many fields such as agriculture, mining, chemical, electric power storage, etc. Thin metal cylindrical silo shells are vulnerable to buckling failure caused by the compressive wall friction force. In this paper, the structural analysis of two types of steel silo with cylindrical-wall bearing and profile-steel bearing is implemented by Abaqus finite element analysis. The results indicate that under the same loading conditions, steel silos with prof...

  17. Z-DNA's conformer substates revealed by FT-IR difference spectroscopy of nonoriented left-handed double helical poly(dG-dC).

    Science.gov (United States)

    Rauch, Christine; Pichler, Arthur; Trieb, Michael; Wellenzohn, Bernd; Liedl, Klaus R; Mayer, Erwin

    2005-04-01

    Nonoriented hydrated films of double helical poly(dG-dC) in the Z-form were studied by Fourier transform infrared (FT-IR) spectroscopy either as equilibrated slow-cooled samples between 290 and 220 K or, after quenching into the glassy state, as nonequilibrated film isothermally at 200, 220, and 240 K. IR spectral changes on isothermal relaxation at 200 and 220 K toward equilibrium, caused by interconversion of two conformer substates (CS) called Z1 and Z2, are revealed by IR difference spectra. Pronounced spectral changes on Z1-to-Z2 interconversion occur between approximately 750-1250 cm(-1) and these are attributed to structural changes of the phosphodiester-sugar backbone caused by changes of torsion angles, and to decreasing hydrogen-bonding of the ionic phosphate group with water molecules. These spectral changes on Z1-to-Z2 transition can be related to structural differences between ZI and ZII CS observed in single crystals. ZI/ZII CS occurs only at (dGpdC) base steps, and similar behavior is assumed for Z1/Z2. The Z1/Z2 population ratio was determined via curve resolution of marker bands for Z1 and Z2 centered at 785 and 779 cm(-1). This ratio is 0.64 at 290 K, corresponding to 39% of the phosphates of the (dGpdC) base steps in Z1 and 61% in Z2, and it increases to 1.24 on cooling to 220 K. For the Z2Z1 equilibrium, an enthalpy change of -4.9 +/- 0.2 kJ mol(dGpdC)(-1) is obtained from the temperature dependence of the equilibrium constant. Z1 interconverts into Z2 at isothermal relaxation at 200 and 220 K, whereas on slow cooling from ambient temperature, Z2 interconverts into Z1. This unexpected reversal of CS interconversion is attributed to slow restructuring of hydration shells of the CS on quenching, in the same manner reported by Pichler et al. for the BI and BII CS of B-DNA (J. Phys. Chem. B 106, 3263-3274 (2002)). IR difference curves demonstrate two time scales on isothermal relaxation of Z1-->Z2 interconversion, a fast one for structural

  18. Neuroethological validation of an experimental apparatus to evaluate oriented and non-oriented escape behaviours: Comparison between the polygonal arena with a burrow and the circular enclosure of an open-field test.

    Science.gov (United States)

    Biagioni, Audrey Francisco; dos Anjos-Garcia, Tayllon; Ullah, Farhad; Fisher, Isaac René; Falconi-Sobrinho, Luiz Luciano; de Freitas, Renato Leonardo; Felippotti, Tatiana Tocchini; Coimbra, Norberto Cysne

    2016-02-01

    Inhibition of GABAergic neural inputs to dorsal columns of the periaqueductal grey matter (dPAG), posterior (PH) and dorsomedial (DMH) hypothalamic nuclei elicits distinct types of escape behavioural reactions. To differentiate between the variety and intensity of panic-related behaviours, the pattern of defensive behaviours evoked by blockade of GABAA receptors in the DMH, PH and dPAG were compared in a circular open-field test and in a recently designed polygonal arena. In the circular open-field, the defensive behaviours induced by microinjection of bicuculline into DMH and PH were characterised by defensive alertness behaviour and vertical jumps preceded by rearing exploratory behaviour. On the other hand, explosive escape responses interspersed with horizontal jumps and freezing were observed after the blockade of GABAA receptors on dPAG neurons. In the polygonal arena apparatus, the escape response produced by GABAergic inhibition of DMH and PH neurons was directed towards the burrow. In contrast, the blockade of GABAA receptors in dPAG evoked non-oriented escape behaviour characterised by vigorous running and horizontal jumps in the arena. Our findings support the hypothesis that the hypothalamic nuclei organise oriented escape behavioural responses whereas non-oriented escape is elaborated by dPAG neurons. Additionally, the polygonal arena with a burrow made it easy to discriminate and characterise these two different patterns of escape behavioural responses. In this sense, the polygonal arena with a burrow can be considered a good methodological tool to discriminate between these two different patterns of escape behavioural responses and is very useful as a new experimental animal model of panic attacks.

  19. Analysis of the effect of ultrasonic vibrations on the performance of micro-electrical discharge machining of A2 tool steel

    DEFF Research Database (Denmark)

    Puthumana, Govindan

    2016-01-01

    The application of ultrasonic vibrations to a workpiece or tool is a novel hybrid approach in micro-electrical discharge machining. The advantages of this method include effective flushing out of debris, higher machining efficiency and lesser short-circuits during machining. This paper presents...... effective at higher machining depths for achieving stable machining conditions. Regression equations were developed for MRR and TWR with capacitance, ultrasonic vibration factor, feed rate and machining time....

  20. High Nitrogen Stainless Steel

    Science.gov (United States)

    2011-07-19

    Kiev, 1993. 7. High Nitrogen Steels, edited by M. Kikuchi and Y. Mishima , Vol. 36, No. 7, Iron and Steel Institute of Japan Inernational, Tokyo...the Corrosion of Iron and Steels,” High Nitrogen Steels, edited by M. Kikuchi and Y. Mishima , Vol. 36, No. 7, Iron and Steel Institute of Japan

  1. Energy conservation in electric drives: a practical approach with applications in a steel lamination; Conservacao de energia em acionamentos eletricos: uma abordagem pratica com aplicacoes numa laminacao siderurgica

    Energy Technology Data Exchange (ETDEWEB)

    Coelho, Jose Mauricio Gomes

    1991-07-01

    The goal of this work is to propose a method to save energy in electrical drives by exploiting latent potentialities of the equipment. So, a significant reduction of energy consumption may be obtained through inexpensive measures. Although the examples here studied are directed to equipment of Plate Mill at COSIPA works, the analysis methodology is not restricted to steelmaking plants, being applied to any other industrial activities. Was adopted a practical approach, highlighting maintenance viewpoint and focusing their responsibilities in energy saving practices. (author)

  2. Research on welding joint microstructure and properties of fine-grained high strength steel for electric transmission tower%电铁塔用细晶高强钢焊接接头组织与性能研究

    Institute of Scientific and Technical Information of China (English)

    杜宝帅; 张忠文; 李新梅; 邹勇

    2011-01-01

    Ultra-fine grained Q420 steel manufactured by TMCP was welded by means of shielded metal arc welding and CO2 gas metal arc welding.Microstructure and mechanical properties of the welded joint were investigated, and impact toughness of hot rolled Q420 steel joint was also analyzed.Results show that using E5515 electrode and ER55-G welding wire,weld metal consists of ferrite and pearlite with little amount.The presence of acicular ferrite in the weld metal fabricated by ER55-G welding wire is attributed to the addition of Ti in it.Tensile test showed that the specimen fractured at the base metal, indicating the strength of the weld metal is higher than that of the base metal. Microhardness of the weld metal is higher than that of the base metal and soft phenomenon was not observed for the HAZ of the welded joint.In comparison to Q420 steel fabricated by hot rolling, welded joint of fine-grained steel shows high toughness and thus it is more suitable for being used for electric transmission tower that requires high impact toughness at low temperature.%采用焊条电孤焊、CO2气体保护焊焊接了控扎控冷制备输电铁塔用细晶Q420低合金高强钢.研究焊接接头显微组织和力学性能,并对比分析热轧制备Q420钢焊接接头的冲击韧性.研究结果表明,选择E5515焊条、ER55-G焊丝焊接所得细晶Q420高强钢焊接接头焊缝金属主要由铁素体和少量珠光体构成,ER55-G焊丝由于添加Ti元素获得了较多针状铁索体.拉伸试验结果表明,焊接接头断裂于母材位置,焊缝具有比母材更高的强度.焊缝金属的显微硬度高于母材,接头热影响区未出现软化现象.相比较热轧制备Q420高强钢,控扎控冷制备细晶Q420钢焊接接头冲击韧性更高,更加适宜于具有较高低温韧性要求的输电铁塔制造.

  3. Analysis of the effect of ultrasonic vibrations on the performance of micro-electrical discharge machining of A2 tool steel

    DEFF Research Database (Denmark)

    Puthumana, Govindan

    2016-01-01

    The application of ultrasonic vibrations to a workpiece or tool is a novel hybrid approach in micro-electrical discharge machining. The advantages of this method include effective flushing out of debris, higher machining efficiency and lesser short-circuits during machining. This paper presents...... a systematic analysis of the influence of kinetic effects of the ultrasonic vibrations on the material removal rate (MRR) and tool electrode wear rate (TWR). The tool wear ratio was estimated for the process at all processing conditions. The maximum variation in tool wear ratio is observed to be 82%. Therefore......, MRR and TWR were independently analyzed by using three scientific tools: i) AOM plots, ii) interaction plots and iii) three-dimensional scatter plots. The increase in MRR is 47% corresponding to an increase in the maximum power of vibrations by 30%. The ultrasonic vibrations are found to be very...

  4. The effect of SiC powder mixing electrical discharge machining on white layer thickness, heat flux and fatigue life of AISI D2 die steel

    Directory of Open Access Journals (Sweden)

    Ahmed Al-Khazraji

    2016-09-01

    Full Text Available This paper deals with studying the effect of powder mixing electrical discharge machining (PMEDM parameters using copper and graphite electrodes on the white layer thickness (WLT, the total heat flux generated and the fatigue life. Response surface methodology (RSM was used to plan and design the experimental work matrices for two groups of experiments: for the first EDM group, kerosene dielectric was used alone, whereas the second was treated by adding the SiC micro powders mixing to dielectric fluid (PMEDM. The total heat flux generated and fatigue lives after EDM and PMEDM models were developed by FEM using ANSYS 15.0 software. The graphite electrodes gave a total heat flux higher than copper electrodes by 82.4%, while using the SiC powder and graphite electrodes gave a higher total heat flux than copper electrodes by 91.5%. The lowest WLT values of 5.0 µm and 5.57 µm are reached at a high current and low current with low pulse on time using the copper and graphite electrodes and the SiC powder, respectively. This means that there is an improvement in WLT by 134% and 110%, respectively, when compared with the use of same electrodes and kerosene dielectric alone. The graphite electrodes with PMEDM and SiC powder improved the experimental fatigue safety factor by 7.30% compared with the use of copper electrodes and by 14.61% and 18.61% compared with results using the kerosene dielectric alone with copper and graphite electrodes, respectively.

  5. Market challenges for steel

    Energy Technology Data Exchange (ETDEWEB)

    Lauprecht, W.E.; Bulla, W.

    1981-11-01

    Country-wise division of generation of high-alloyed steels, stainless steel and alloyed steel in Western Europe/the Western World. Review of expanding markets for alloyed steels on sectors like-oil field pipes, offshore structure gas- and oil transport in pipelines, coal conversion, nuclear energy, condenser tubes, solar energy, car industry, environmental protection and chemistry.

  6. Optimization of electrical conduction and passivity properties of stainless steels used for PEM fuel cell bipolar plates; Opmisation des proprietes de conduction electrique et de passivite d'aciers inoxydables pour la realisation de plaques bipolaires de pile a combustible de type PEMFC

    Energy Technology Data Exchange (ETDEWEB)

    Andre, J

    2007-10-15

    Among the new technologies for energy for sustainable development, PEMFC (proton exchange membrane fuel cells) offer seducing aspects. However, in order to make this technology fit large scale application requirements, it has to comply with stringent cost, performance, and durability criteria. In such a frame, the goal of this work was to optimize electrical conduction properties and passivity of stainless steels for the conception of PEMFC bipolar plates, used instead of graphite, the reference material. This work presents the possible ways of performance loss when using stainless steels and some methods to solve this problem. Passive film properties were studied, as well as their modifications by low cost industrial surface treatments, without deposition. Ex situ characterizations of corrosion resistance and electrical conduction were performed. Electrochemical impedance spectroscopy, water analysis, surface analysis by microscopy and photoelectron spectroscopy allowed to study the impact of ageing on two alloys in different states, and several conditions representative of an exposure to PEMFC media. Correlations between semi-conductivity properties, composition, and structure of passive layers were considered, but not leading to clear identification of all parameters responsible for electrical conduction and passivity. The plate industrial state is not convenient for direct use in fuel cell to comply with durability and performance requirements. A surface modification studied improves widely electrical conduction at initial state. The performance is degraded with ageing, but maintaining a level higher than the initial industrial state. This treatment increases also corrosion resistance, particularly on the anode side. (author)

  7. The Safety Inspection of Steel Wire Rope Electric Block for Hoisting and Conveying Melt Metal%吊运熔融金属的钢丝绳电动葫芦的安全检验

    Institute of Scientific and Technical Information of China (English)

    卜广强

    2011-01-01

    吊运熔融金属的钢丝绳电动葫芦安全事故苗头险象丛生,安全检验的要求和内容散见于相关法规、规范和标准,由于颁布实施时间和执行效力的不同,且存在一定的差异,给检验判定尺度的准确掌握增加了不小的难度.作者通过研究关于吊运熔融金属起重机的法规、规范和标准,结合工厂实际使用的该类电动葫芦安全现状以及相关检验经验,对吊运熔融金属的钢丝绳电动葫芦安全检验项目的设置、内容与要求、结论判定等方面提出了自己的理解,供相关单位和人员参考.%With investigation on rule of law, technical specifications and standards of crane to hoist and convey melt metal, combined with the status que of safety and corresponding inspection experiences with such crane practical service in foundries, the sectors such as setting, content and requirement, conclusion judgement on the items of safety inspection for steel wire rope electric block of hoisting and conveying melt metal have been expressed with own point of view for reference to corresponding units and personnel.

  8. Plasma nitriding of steels

    CERN Document Server

    Aghajani, Hossein

    2017-01-01

    This book focuses on the effect of plasma nitriding on the properties of steels. Parameters of different grades of steels are considered, such as structural and constructional steels, stainless steels and tools steels. The reader will find within the text an introduction to nitriding treatment, the basis of plasma and its roll in nitriding. The authors also address the advantages and disadvantages of plasma nitriding in comparison with other nitriding methods. .

  9. Thermophysical properties of stainless steel foils

    Energy Technology Data Exchange (ETDEWEB)

    Wilkes, K.E.; Strizak, J.P.; Weaver, F.J. [Oak Ridge National Lab., TN (United States); Besser, J.E.; Smith, D.L. [Aladdin Industries, Inc. (United States)

    1997-10-01

    Evacuated panel superinsulations with very high center-of-panel thermal resistances are being developed for use in refrigerators/freezers. Attainment of high resistances relies upon the maintenance of low vacuum levels by the use of stainless steel vacuum jackets. However, the metal jackets also present a path for heat conduction around the high resistance fillers. This paper presents results of a study of the impact of metal vacuum jackets on the overall thermal performance of vacuum superinsulations when incorporated into the walls and doors of refrigerators/freezers. Results are presented on measurements of the thermophysical properties of several types and thicknesses of stainless steel foils that were being considered for application in superinsulations. A direct electrical heating method was used for simultaneous measurements of the electrical resistivity, total hemispherical emittance, and thermal conductivity of the foils. Results are also presented on simulations of the energy usage of refrigerators/freezers containing stainless-steel-clad vacuum superinsulations.

  10. STUDY OF THE HARDENING TEMPERATURE INFLUENCE ON PROCESSES WHEN TEMPERING CARBON STEEL

    Directory of Open Access Journals (Sweden)

    Ms. Irina L. Polyanskaya

    2016-12-01

    Full Text Available The article presents the research results of carbon steel electrical resistance changes at low tem-pering and determines the effect of temperature on the electrical resistance. The analysis of the results showed that the influence of carbon on the value of the electrical resistance is higher than the influence of the crystal structure defects. The changes of the hardened steel electrical resistance are due to the redistri-bution of carbon.

  11. Influence of Vector Magnetic Property with Rotational Magnetic Flux, Magnetic Hysteresis and Angle Difference on Stator Core Loss(The 20th MAGDA Conference in Pacific Asia (MAGDA2011))

    OpenAIRE

    Keisuke, FUJISAKI; Shouji, SATOH; Masato, ENOKIZONO; Nippon Steel Corporation:Toyota Technological Institute; N-Tec Oita; Oita University

    2012-01-01

    The influence of rotating magnetic flux and magnetic anisotropic characteristics on the iron loss in the electrical motor is observed by means of the numerical calculation as the φ-anisotropy method and the two-dimensional vector magnetic property method. High grade non-oriented steel (35A210) is used and is applied to the electrical motor with permanent magnet buried and 4 poles, 24 slots. The calculation data show that the magnetic anisotropic characteristics make the iron loss 8 % increase...

  12. Ultrahigh carbon steels, Damascus steels, and superplasticity

    Energy Technology Data Exchange (ETDEWEB)

    Sherby, O.D. [Stanford Univ., CA (United States). Dept. of Materials Science and Engineering; Wadsworth, J. [Lawrence Livermore National Lab., CA (United States)

    1997-04-01

    The processing properties of ultrahigh carbon steels (UHCSs) have been studied at Stanford University over the past twenty years. These studies have shown that such steels (1 to 2.1% C) can be made superplastic at elevated temperature and can have remarkable mechanical properties at room temperature. It was the investigation of these UHCSs that eventually brought us to study the myths, magic, and metallurgy of ancient Damascus steels, which in fact, were also ultrahigh carbon steels. These steels were made in India as castings, known as wootz, possibly as far back as the time of Alexander the Great. The best swords are believed to have been forged in Persia from Indian wootz. This paper centers on recent work on superplastic UHCSs and on their relation to Damascus steels. 32 refs., 6 figs.

  13. Study on Oxygen Content, Inclusions and Fatigue Properties of Bearing Steels Produced by Different Processes

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The metallurgical properties and fatigue life of bearing steel processed by electric furnace (EAF), ladle refining (LF-VD), continuous casting (CC) and electroslag remelting (ESR) have been investigated. The main results obtained are as follows: (1) Due to low oxygen content and dispersion inclusions in steel, the fatigue life of LF-VD-IC or CC is three times as high as that of EAF steel; (2) The oxygen content in steel produced by CC process is about 9.0, the carbon segregation (C/C0) is from 0.92 to 1.10 and the fatigue life of CC steel is equal to that of ladle refining ingot casting steel; (3) Although the amount of inclusion and oxygen in ESR steel is higher than that of LF-VD-IC or CC steel, the fatigue life of ESR steel is higher than that of the latter because of its fine and well dispersed inclusions.

  14. Reinforcing the Steel Sector

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    By pushing forward mergers between steel-makers, China gears up to consolidate the large but fragmented industryIn a government effort to consolidate the crowded steel industry and position it for fierce global competition, the state-

  15. 无铬无取向硅钢涂层烧结固化工艺%Curing process of chromium-free non-oriented silicon steel coatings

    Institute of Scientific and Technical Information of China (English)

    顾宝珊; 弋慧丽; 杨培燕; 郭大伟; 宫丽; 鲁强; 王岩

    2013-01-01

    为进行磷酸盐系无铬无取向硅钢涂层烧结固化工艺研究,首先对磷酸盐系无铬无取向硅钢涂层进行热重-差示扫描量热(TG-DSC)分析;然后在不同烧结固化温度条件下,测定涂层板温随时间变化曲线;最终获得涂层烧结固化温度与时间(T-t)工艺曲线.通过中性盐雾试验、动电位极化、交流阻抗、涂层附着力以及扫描电子显微镜(SEM)和能谱(EDS)分析验证.结果表明,根据涂层烧结固化温度与时间(T-t)工艺曲线制备的涂层结构致密、性能优异,证明该工艺曲线具有合理性与正确性.

  16. 无取向硅钢铬酸镁绝缘涂层高温固化工艺%Curing process of non-oriented silicon steel insulation coating at high temperature

    Institute of Scientific and Technical Information of China (English)

    孔祥华; 张传伟; 陈祥; 刘建尊; 李山桐

    2014-01-01

    为了确保硅钢铬酸盐涂料的环保性,需要严格控制涂料的固化工艺,保证涂料固化过程中涂料中的六价铬充分转化为三价铬.对涂料及原料进行热重分析(TG)及差示扫描量热法分析(DSC).结果表明,MgO与铬酐混合转化为MgCrO4,使六价铬稳定性增强,其中大部分Cr6+转变为Cr3+发生在620~ 700℃,在450 ~ 500℃高于铬酐发生大量失重,因此必须加入还原剂保证涂料中六价铬被充分还原;超过360℃后树脂会发生分解,因此实际板温不能超过360℃;加入了还原剂的整体涂料的失重温度区间主要在260 ~ 320℃,因此涂料固化时钢板的实际温度最佳区间为320 ~ 360℃.

  17. Chemical, Mineralogical, and Morphological Properties of Steel Slag

    Directory of Open Access Journals (Sweden)

    Irem Zeynep Yildirim

    2011-01-01

    Full Text Available Steel slag is a byproduct of the steelmaking and steel refining processes. This paper provides an overview of the different types of steel slag that are generated from basic-oxygen-furnace (BOF steelmaking, electric-arc-furnace (EAF steelmaking, and ladle-furnace steel refining processes. The mineralogical and morphological properties of BOF and electric-arc-furnace-ladle [EAF(L] slag samples generated from two steel plants in Indiana were determined through X-Ray Diffraction (XRD analyses and Scanning Electron Microscopy (SEM studies. The XRD patterns of both BOF and EAF(L slag samples were very complex, with several overlapping peaks resulting from the many minerals present in these samples. The XRD analyses indicated the presence of free MgO and CaO in both the BOF and EAF(L slag samples. SEM micrographs showed that the majority of the sand-size steel slag particles had subangular to angular shapes. Very rough surface textures with distinct crystal structures were observed on the sand-size particles of BOF and EAF(L slag samples under SEM. The characteristics of the steel slag samples considered in this study are discussed in the context of a detailed review of steel slag properties.

  18. The steel scrap age.

    Science.gov (United States)

    Pauliuk, Stefan; Milford, Rachel L; Müller, Daniel B; Allwood, Julian M

    2013-04-02

    Steel production accounts for 25% of industrial carbon emissions. Long-term forecasts of steel demand and scrap supply are needed to develop strategies for how the steel industry could respond to industrialization and urbanization in the developing world while simultaneously reducing its environmental impact, and in particular, its carbon footprint. We developed a dynamic stock model to estimate future final demand for steel and the available scrap for 10 world regions. Based on evidence from developed countries, we assumed that per capita in-use stocks will saturate eventually. We determined the response of the entire steel cycle to stock saturation, in particular the future split between primary and secondary steel production. During the 21st century, steel demand may peak in the developed world, China, the Middle East, Latin America, and India. As China completes its industrialization, global primary steel production may peak between 2020 and 2030 and decline thereafter. We developed a capacity model to show how extensive trade of finished steel could prolong the lifetime of the Chinese steelmaking assets. Secondary steel production will more than double by 2050, and it may surpass primary production between 2050 and 2060: the late 21st century can become the steel scrap age.

  19. Nickel: makes stainless steel strong

    Science.gov (United States)

    Boland, Maeve A.

    2012-01-01

    Nickel is a silvery-white metal that is used mainly to make stainless steel and other alloys stronger and better able to withstand extreme temperatures and corrosive environments. Nickel was first identified as a unique element in 1751 by Baron Axel Fredrik Cronstedt, a Swedish mineralogist and chemist. He originally called the element kupfernickel because it was found in rock that looked like copper (kupfer) ore and because miners thought that "bad spirits" (nickel) in the rock were making it difficult for them to extract copper from it. Approximately 80 percent of the primary (not recycled) nickel consumed in the United States in 2011 was used in alloys, such as stainless steel and superalloys. Because nickel increases an alloy's resistance to corrosion and its ability to withstand extreme temperatures, equipment and parts made of nickel-bearing alloys are often used in harsh environments, such as those in chemical plants, petroleum refineries, jet engines, power generation facilities, and offshore installations. Medical equipment, cookware, and cutlery are often made of stainless steel because it is easy to clean and sterilize. All U.S. circulating coins except the penny are made of alloys that contain nickel. Nickel alloys are increasingly being used in making rechargeable batteries for portable computers, power tools, and hybrid and electric vehicles. Nickel is also plated onto such items as bathroom fixtures to reduce corrosion and provide an attractive finish.

  20. Electrical resistance tomography of concrete structures

    Energy Technology Data Exchange (ETDEWEB)

    Daily, W.; Ramirez, A. [Lawrence Livermore National Lab., CA (United States); Binley, A.; Henry-Poulter, S. [Lancaster Univ. (United Kingdom). Dept. of Environmental Sciences

    1993-10-01

    The purpose of this work is to determine the feasibility of using Electrical resistance tomography (ERT) to nondestructively examine the interior of concrete structures such as bridge pillars and roadways. We report the results of experiments wherein ERT is used to image the two concrete specimens in the laboratory. Each specimen is 5 inches square and 12 inches long and contained steel reinforcing rods along its length. Twenty electrodes were placed on each sample and an-image of electrical resistivity distribution was generated from current and voltage measurements. We found that the images show the general location of the reinforcing steel and, what`s more important, delineate the absence of the steel. The method may therefore be useful for determining if such steel has been destroyed by corrosion, however to make it useful, the technique must have better resolution so that individual reinforcing steel units are resolved.

  1. Plastic deformation effect of the corrosion resistance in case of austenitic stainless steel

    Science.gov (United States)

    Haraszti, F.; Kovacs, T.

    2017-02-01

    The corrosion forms are different in case of the austenitic steel than in case of carbon steels. Corrosion is very dangerous process, because that corrosion form is the intergranular corrosion. The austenitic stainless steel shows high corrosion resistance level. It knows that plastic deformation and the heat treating decrease it’s resistance. The corrosion form in case of this steel is very special and the corrosion tests are difficult. We tested the selected steel about its corrosion behaviour after high rate deformation. We wanted to find a relationship between the corrosion resistance decreasing and the rate of the plastic deformation. We wanted to show this behaviour from mechanical and electrical changing.

  2. Activity of Reducing Steel Slag of EAF

    Institute of Scientific and Technical Information of China (English)

    GUO Chinhsiang; HWANG Chaolung; LIN Tingyi

    2011-01-01

    Reducing steel slag (RSS) was mainly acquired from five electric-arc furnace (EAF)steelmaking plants (among them, the products of two plants were carbon steel and those of other plants were stainless steel) for research tests. The chemical properties, compound compositions, activities and contents of main expansive compounds were tested. The results showed that the field sampled RSS had a very high crystallinity and hydraulicity with main chemical compositions close to those of Portland cement. It can be known from the study that in case of C/S ratio higher than 2.0, the main compound compositions are C2S, C3S, C2F and f-CaO. However, after the RSS was stored for six months, an obvious variation occurred with potential pre-hydration in RSS, where the SO3 content was slightly reduced and the compressive activity index was obviously higher than that at the 28th day.

  3. Reduction of Residual Stress and Distortion in HY100 and HY130 High Strength Steels During Welding

    Science.gov (United States)

    1989-06-01

    High Yields) Steels for pressure hulls and special applications like flight decks where aluminum is impractical to use. HY80 is the most famous and...most widely used of the HYQ & T steels developed. Interest waned in widely using the steels with strengths above HY80 because of cracking problems...Reduction of Residual Stress and Distortion in HYI00 and HYI30 High Strength Steels During Welding CY) by _RICHARD ALLEN BASS B.S. Electrical

  4. Ultrahigh Carbon Steel.

    Science.gov (United States)

    1984-10-01

    Steels have been utilized to prepare compacted powders of white cast iron (2 to 3%C) which exhibit superplastic be- havior at 650 0C and which are ductile ...strength and ductility than many of these commercially-avail- able steels. In particular, austempered fine-grained UHC steels exhibit good co7,binations of... Ductility of Rapidly Solidified White Cast Irons ", Powd. Metall., 26 (1983), pp. 155-160. (29) L. E. Eiselstein, 0. A. Ruano, J. Wadsworth, and 0. D

  5. Ultrahigh Carbon Steels

    Science.gov (United States)

    Sherby, O. D.; Oyama, T.; Kum, D. W.; Walser, B.; Wadsworth, J.

    1985-06-01

    Recent studies and results on ultrahigh carbon (UHC) steels suggest that major development efforts on these steels are timely and that programs to evaluate prototype structural components should be initiated. These recent results include: the development of economical processing techniques incorporating a divorced eutectoid transformation, the improvement of room temperature strength and ductility by heat treatment, the enhancement of superplastic properties through dilute alloying with silicon, and the attainment of exceptional notch impact strength in laminated UHC steel composites manufactured through solid state bonding. The unique mechanical properties achieved in UHC steels are due to the presence of micron-size fer-rite grains and ultrafine spheroidized carbides.

  6. Process development of thin strip steel casting

    Energy Technology Data Exchange (ETDEWEB)

    Sussman, R.C.; Williams, R.S.

    1990-12-01

    An important new frontier is being opened in steel processing with the emergence of thin strip casting. Casting steel directly to thin strip has enormous benefits in energy savings by potentially eliminating the need for hot reduction in a hot strip mill. This has been the driving force for numerous current research efforts into the direct strip casting of steel. The US Department of Energy initiated a program to evaluate the development of thin strip casting in the steel industry. In earlier phases of this program, planar flow casting on an experimental caster was studied by a team of engineers from Westinghouse Electric corporation and Armco Inc. A subsequent research program was designed as a fundamental and developmental study of both planar and melt overflow casting processes. This study was arranged as several separate and distinct tasks which were often completed by different teams of researchers. An early task was to design and build a water model to study fluid flow through different designs of planar flow casting nozzles. Another important task was mathematically modeling of melt overflow casting process. A mathematical solidification model for the formation of the strip in the melt overflow process was written. A study of the material and conditioning of casting substrates was made on the small wheel caster using the melt overflow casting process. This report discusses work on the development of thin steel casting.

  7. Iron and steel industry process model

    Energy Technology Data Exchange (ETDEWEB)

    Sparrow, F.T.

    1978-07-01

    The model depicts expected energy-consumption characteristics of the iron and steel industry and ancillary industries for the next 25 years by means of a process model of the major steps in steelmaking from ore mining and scrap recycling to the final finishing of carbon, alloy, and stainless steel into steel products such as structural steel, slabs, plates, tubes, and bars. Two plant types are modelled: fully integrated mills and minimills. User-determined inputs into the model are: (a) projected energy materials prices for the horizon; (b) projected costs of capacity expansion and replacement; (c) energy conserving options - both operating modes and investments; (d) internal rate of return required on projects; and (e) growth in finished steel demand. Nominal input choices in the model are: DOE baseline projections for oil, gas, distillates, residuals, and electricity for energy, and 1975 actual prices for materials; actual 1975 costs; adding new technologies; 15% after taxes; and 1975 actual demand with 1.5% growth/year. Output of the model includes: energy use by type, by process, and by time period, both in total and intensity (Btu/ton); energy-conservation options chosen; and utilization rates for existing capacity, and the capacity expansion decisions of the model.

  8. Process development of thin strip steel casting

    Energy Technology Data Exchange (ETDEWEB)

    Sussman, R.C.; Williams, R.S.

    1990-12-01

    An important new frontier is being opened in steel processing with the emergence of thin strip casting. Casting steel directly to thin strip has enormous benefits in energy savings by potentially eliminating the need for hot reduction in a hot strip mill. This has been the driving force for numerous current research efforts into the direct strip casting of steel. The US Department of Energy initiated a program to evaluate the development of thin strip casting in the steel industry. In earlier phases of this program, planar flow casting on an experimental caster was studied by a team of engineers from Westinghouse Electric corporation and Armco Inc. A subsequent research program was designed as a fundamental and developmental study of both planar and melt overflow casting processes. This study was arranged as several separate and distinct tasks which were often completed by different teams of researchers. An early task was to design and build a water model to study fluid flow through different designs of planar flow casting nozzles. Another important task was mathematically modeling of melt overflow casting process. A mathematical solidification model for the formation of the strip in the melt overflow process was written. A study of the material and conditioning of casting substrates was made on the small wheel caster using the melt overflow casting process. This report discusses work on the development of thin steel casting.

  9. Oxidation of ultra low carbon and silicon bearing steels

    Energy Technology Data Exchange (ETDEWEB)

    Suarez, Lucia [CTM - Technologic Centre, Materials Technology Area, Manresa, Barcelona (Spain)], E-mail: lucia.suarez@ctm.com.es; Rodriguez-Calvillo, Pablo [CTM - Technologic Centre, Materials Technology Area, Manresa, Barcelona (Spain)], E-mail: pablo.rodriguez@ctm.com.es; Houbaert, Yvan [Department of Materials Science and Engineering, University of Ghent (Belgium)], E-mail: Yvan.Houbaert@UGent.be; Colas, Rafael [Facultad de Ingenieria Mecanica y Electrica, Universidad Autonoma de Nuevo Leon (Mexico)], E-mail: rcolas@mail.uanl.mx

    2010-06-15

    Oxidation tests were carried out in samples from an ultra low carbon and two silicon bearing steels to determine the distribution and morphology of the oxide species present. The ultra low carbon steel was oxidized for short periods of time within a chamber designed to obtain thin oxide layers by controlling the atmosphere, and for longer times in an electric furnace; the silicon steels were reheated only in the electric furnace. The chamber was constructed to study the behaviour encountered during the short period of time between descaling and rolling in modern continuous mills. It was found that the oxide layers formed on the samples reheated in the electric furnace were made of different oxide species. The specimens treated in the chamber had layers made almost exclusively of wustite. Selected oxide samples were studied by scanning electron microscopy to obtain electron backscattered diffraction patterns, which were used to identify the oxide species in the layer.

  10. The share of non-metallic inclusions in high-grade steel for machine parts

    Directory of Open Access Journals (Sweden)

    T. Lipiński

    2010-10-01

    Full Text Available The aim of this work was to compare the differences in the purity steel in the dimensions of inclusion particles as dependent on various steel production processes. The experimental material consisted of semi-finished products of high-grade, medium-carbon constructional steel with: manganese, chromium, nickel, molybdenum and boron. The impurity content of steel was low as phosphorus and sulphur levels did not exceed 0.025%. The experimental material consisted of steel products obtained in three metallurgical processes: electric, electric with argon refining and oxygen converter with vacuum degassing of steel. Billet samples were collected to determine: chemical composition, relative volume of non-metallic inclusions, dimensions of impurities. The results were processed and presented in graphic form.

  11. Modern Steel Framed Schools.

    Science.gov (United States)

    American Inst. of Steel Construction, Inc., New York, NY.

    In view of the cost of structural framing for school buildings, ten steel-framed schools are examined to review the economical advantages of steel for school construction. These schools do not resemble each other in size, shape, arrangement or unit cost; some are original in concept and architecture, and others are conservative. Cost and…

  12. Electrochemical corrosion behavior of steel wires in a coalmine with a corrosive medium

    Institute of Scientific and Technical Information of China (English)

    Wang Songquan; Zhang Dekun; Wang Dagang; Zhang Zefeng

    2011-01-01

    A 6 × 19 point-contact hoisting cable was used as our research object to examine the progress of corrosion of steel wires in a laboratory, simulating the actual working conditions in a coalmine. An electrochemical method was used to investigate the corrosion behavior of steel wires with different surface treatments of a corrosive acid solution. The results show that anode activation of steel wire mainly occurs during pre-corrosion, where the anode activation process of bare steel wires is the fastest as is their corresponding corrosion speed, while the anode activation process of oil coated steel wires and their corresponding corrosion speed are the lowest. During the intermediate and late immersion periods,a passive film is generated on the surface of steel wires, which are gradually damaged with the passage of time. Local pitting corrosion occurs easily on the surface of steel wires with a high-polarization potential.Suitable equivalent circuits were chosen to fit the electrochemical impedance spectroscopy (EIS) of steel wires over various corrosive times and different surface treatments, which indicate good fitting results.The double electrical layer charge-transfer resistance increases in the sequence: bare steel wire,untreated steel wire and oil coated steel wire and their corrosion resistance decreases in turn, which is consistent with their polarization curves. The oil layer provides a certain protective effect on untreated steel wires, but its effect is not entirely clear.

  13. Magnetic Properties and Workability of 6.5% Si Steel Sheet Manufactured by Siliconizing Process

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    A siliconizing process to manufacture 6.5% Si steel sheet has been developed. Electric compo nents, such as transformers and reactors are made easily from 6.5% Si steel sheet. However, improved workability is desirable to increase the applications. Therefore the improvement of workability of 6.5% Si steel sheet was investigated, and the results were obtained as follows: (a) workability of 6.5% Si steel sheet is deteriorated by grain boundary oxidization, (b) grain boundary oxidization can be restrained by the addition of C. Workability and magnetic properties of 6.5% Si steel sheet with C addition are discussed. Furthermore, it was found that the work ability of high Si steel sheet was improved remarkably by varying the Si content gradient along the thickness without deterioration of high frequency magnetic properties. This newly developed magnetic gradient high Si steel sheet is also discussed.

  14. Occupational asthma due to gas metal arc welding on mild steel.

    OpenAIRE

    Vandenplas, O.; Dargent, F; Auverdin, J. J.; Boulanger, J.; Bossiroy, J. M.; Roosels, D.; Vande Weyer, R.

    1995-01-01

    Occupational asthma has been documented in electric arc welders exposed to manual metal arc welding on stainless steel. A subject is described who developed late and dual asthmatic reactions after occupational-type challenge exposure to gas metal arc welding on uncoated mild steel.

  15. Improving the Quality of Electric Energy to Electric Arc Furnace

    Directory of Open Access Journals (Sweden)

    Adrian-Ioan Toma

    2011-10-01

    Full Text Available This paper presents a study of power quality problems created by an electric arc furnace (EAF with eccentric bottom tap (EBT at power system. The analysis have been done to EAF of 100 t capacity used for steel melting. Experimental results show this EAF is substantial source of electric disturbances, such as voltage fluctuations, flicker, harmonics, and unbalance between phases. Improvement of the quality of electric energy at EAF imposes a careful technical and economical analysis. Of all possible solutions for improvement of the power quality for an EAF (passive filter, STATCOM or SVC, SVC is the ideal solution.

  16. Clean Production of Steel and Refractories in China's Steel Industry

    Institute of Scientific and Technical Information of China (English)

    SU Tiansen

    2002-01-01

    The paper describes the importance of clean production of steel and the relationships amongst sustaining development of steel industry, environment protection and the role of refractories in the clean production of steel. The main achievements and main shortcomings in the clean production of China' s steel industry have been reviewed together with the introduction of the policy supporting system and the future development of clean production in China' s steel industry.

  17. Steel: Price and Policy Issues

    Science.gov (United States)

    2006-08-31

    Inland Steel. He had also acquired a major Mexican producer, the integrated steel works on the Pacific coast at Lazaro Cardenas . But his major coup...Steel-Producing Countries Launch Talks on Banning Subsidies at OECD Meeting” (Dec. 20, 2002). 76 Nancy E. Kelly, “Steel Talks to Kick Off in Paris, Six

  18. Impact assessment of intermediate processes of steelmaking in electricity cogeneration of steel mill companies//Evaluación del impacto de los procesos intermedios de la producción de acero en la cogeneración de electricidad de la industria siderúrgica

    Directory of Open Access Journals (Sweden)

    Eder Quental-de-Araújo

    2015-09-01

    Full Text Available La industria siderúrgica es uno de los sectores donde se consume mayor cantidad de energia, siendo responsable por la generación de productos resultantes de procesos con un alto valor energético agregado, entre los que se destacan los gases de proceso. Esos combustibles suministran parte de la demanda térmica de la siderúrgica y, típicamente, son aprovechados para la cogeneración de electricidad. De esta forma, aún con la gran cantidad y la alta complejidad de las variables que intervienen, fue aplicada una metodología clara y accesible desarrollada por Araújo (2015, para prever y simular la cogeneración de electricidad en un proceso típico de la industria siderúrgica. El objetivo de este trabajo es el de evaluar la sensibilidad de la cogeneración a la alteración de la producción de los procesos intermedios. Fue observado que algunos procesos como coquería, el alto horno y la acería, presentan una relación directa entre el aumento de la producción y la capacidad de cogeneración y, en otros procesos como la sinterización y la laminación, el incremento de la producción provoca una disminución de la disponibilidad de combustibles para la central termoeléctrica. Palabras claves: siderúrgica, previsión, cogeneración, gases de proceso, los procesos intermedios.______________________________________________________________________________AbstractThe steel industry is one of the most energy-intensive industry sectors, accounting also for the generation of co-products with high added energy, among them stands out the process gases. These fuels supply part of thermal demand from the steel mill companies and are typically utilized for cogeneration of electricity. Thus even with all the amount and complexity of variables involved, a clear and accessible methodology developed by Araujo was applied (2015 to predict and simulate the cogeneration of electricity. Therefore this study aims to evaluate the sensitivity of the change in

  19. Glass Stronger than Steel

    Science.gov (United States)

    Yarris, Lynn

    2011-03-28

    A new type of damage-tolerant metallic glass, demonstrating a strength and toughness beyond that of steel or any other known material, has been developed and tested by a collaboration of researchers from Berkeley Lab and Caltech.

  20. Life after Steel

    Science.gov (United States)

    Mangan, Katherine

    2013-01-01

    Bobby Curran grew up in a working-class neighborhood in Baltimore, finished high school, and followed his grandfather's steel-toed bootprints straight to Sparrows Point, a 3,000-acre sprawl of industry on the Chesapeake Bay. College was not part of the plan. A gritty but well-paying job at the RG Steel plant was Mr. Curran's ticket to a secure…

  1. Performance Steel Castings

    Science.gov (United States)

    2012-09-30

    alloys , foundry, muzzle brake, supply center, tooling, sources Notice Distribution Statement A Format Information Report created in Microsoft Word...Development of Sand Properties 103 Advanced Modeling Dataset.. 105 High Strength Low Alloy (HSLA) Steels 107 Steel Casting and Engineering Support...University, University of Northern Iowa, Non- Ferrous Founders’ Society, QuesTek, buyCASTINGS.com, Spokane Industries, Nova Precision Casting, Waukesha

  2. Manufacturing Technology and Application Trends of Titanium Clad Steel Plates

    Institute of Scientific and Technical Information of China (English)

    Hang SU; Xiao-bing LUO; Feng CHAI; Jun-chang SHEN; Xin-jun SUN; Feng LU

    2015-01-01

    Some of the major manufacturing processes and corresponding mechanical properties of titanium clad steel plates were analyzed, and the consequences of research, manufacturing, and application of titanium clad steel plates in both markets of China and overseas were also summarized. As an economical and environmentally friendly technology, the roll bonding process is ex-pected to become the next-generation mainstream process for the manufacturing of titanium clad steel plate. Some of the crucial and most important technical problems of this particular process, including vacuum sealing technology, surface treatment process technology, application of a transition layer, and rolling process, were discussed along with the advantageous mechanical properties and life-cycle economy of these plates processed by this technology. Finally, the market needs, application trends, and requirements of titanium clad steel plate were also considered from industries of petrochemical, shipbuilding, marine, and electric power.

  3. Designing high-temperature steels via surface science and thermodynamics

    Science.gov (United States)

    Gross, Cameron T.; Jiang, Zilin; Mathai, Allan; Chung, Yip-Wah

    2016-06-01

    Electricity in many countries such as the US and China is produced by burning fossil fuels in steam-turbine-driven power plants. The efficiency of these power plants can be improved by increasing the operating temperature of the steam generator. In this work, we adopted a combined surface science and computational thermodynamics approach to the design of high-temperature, corrosion-resistant steels for this application. The result is a low-carbon ferritic steel with nanosized transition metal monocarbide precipitates that are thermally stable, as verified by atom probe tomography. High-temperature Vickers hardness measurements demonstrated that these steels maintain their strength for extended periods at 700 °C. We hypothesize that the improved strength of these steels is derived from the semi-coherent interfaces of these thermally stable, nanosized precipitates exerting drag forces on impinging dislocations, thus maintaining strength at elevated temperatures.

  4. Surface modified stainless steels for PEM fuel cell bipolar plates

    Science.gov (United States)

    Brady, Michael P [Oak Ridge, TN; Wang, Heli [Littleton, CO; Turner, John A [Littleton, CO

    2007-07-24

    A nitridation treated stainless steel article (such as a bipolar plate for a proton exchange membrane fuel cell) having lower interfacial contact electrical resistance and better corrosion resistance than an untreated stainless steel article is disclosed. The treated stainless steel article has a surface layer including nitrogen-modified chromium-base oxide and precipitates of chromium nitride formed during nitridation wherein oxygen is present in the surface layer at a greater concentration than nitrogen. The surface layer may further include precipitates of titanium nitride and/or aluminum oxide. The surface layer in the treated article is chemically heterogeneous surface rather than a uniform or semi-uniform surface layer exclusively rich in chromium, titanium or aluminum. The precipitates of titanium nitride and/or aluminum oxide are formed by the nitriding treatment wherein titanium and/or aluminum in the stainless steel are segregated to the surface layer in forms that exhibit a low contact resistance and good corrosion resistance.

  5. Development of a high strength high toughness ausferritic steel

    Energy Technology Data Exchange (ETDEWEB)

    Putatunda, Susil K., E-mail: sputa@eng.wayne.edu [Department of Chemical Engineering and Material Science, Wayne State University, 5050 Anthony Wayne Dr., Detroit, MI 48202 (United States); Singar, Arjun V. [Department of Chemical Engineering and Material Science, Wayne State University, 5050 Anthony Wayne Dr., Detroit, MI 48202 (United States); Tackett, Ronald; Lawes, Gavin [Department of Physics and Astronomy, Wayne State University, Detroit, MI 48201 (United States)

    2009-07-15

    A new ausferritic steel with high strength and exceptionally high fracture toughness has been developed. This steel has been synthesized integrating concepts from Austempered Ductile Cast Iron (ADI) technology. The influence of the austempering temperature on the microstructure and mechanical properties of this steel at room temperature and ambient atmosphere has been examined. The effect of microstructure on the plane strain fracture toughness and on the magnetic, electrical, and thermal properties was also investigated. Compact tension and cylindrical tensile specimens prepared from the low alloy medium carbon steel with high silicon content were initially austenitized at 927 deg. C for 2 h and then subsequently austempered at several temperatures between 260 deg. C (500 F) and 400 deg. C (750 F) to produce different microstructures. The microstructures were characterized by X-ray diffraction, scanning electron microscopy and optical metallography. A combination of exceptionally high yield strength (1336 MPa) and a high fracture of toughness of 116 MPa{radical}m (a value comparable to maraging steel) was obtained in this steel after austempering at 316 deg. C (600 F) for 2 h. Potential applications of this steel include the inexpensive fabrication of armored plates and components requiring high reliability and durability.

  6. State on AISI 304 Stainless Steel

    Directory of Open Access Journals (Sweden)

    A. Fattah-alhosseini

    2011-01-01

    Full Text Available The passivity and protective nature of the passive films are essentially related to ionic and electronic transport processes, which are controlled by the optical and electronic properties of passive films. In this study, the electrochemical behavior of passive films anodically formed on AISI 304 stainless steel in sulfuric acid solution has been examined using electrochemical impedance spectroscopy. AISI 304 in sulphuric acid solution is characterized by high interfacial impedance, thereby illustrating its high corrosion resistance. Results showed that the interfacial impedance and the polarization resistance (pol initially increase with applied potential, within the low potential passive. However, at a sufficiently high potential passive (>0.4 V, the interfacial impedance and the polarization resistance decrease with increasing potential. An electrical equivalent circuit based on the impedance analysis, which describes the behavior of the passive film on stainless steel more satisfactorily than the proposed models, is presented.

  7. Effects of Normalizing Temperature on Microstructure and Mechanical Properties of High Frequency Electric Resistance of Welded Pipe X52 Steel%正火温度对高频电阻焊管X52钢组织性能的影响

    Institute of Scientific and Technical Information of China (English)

    孙庭秀; 周晋仕; 马晓琴

    2012-01-01

    The influences of normalizing temperature on the microstructure and mechanical properties of high frequency electric resistance welded pipe X52 were studied by Gleeble-3500 thermo mechanical simulator. The results show that the strength of X52 steel deceases with the increase of normalizing temperature in the normalizing temperature range from 850 to 1000 ℃, when the normalizing temperature is 900 ℃, the lowest strength is obtained. With further increasing the normalizing temperature, the strength increases. However, with the increase of the normalizing temperature in range from 900 to 1000 ℃, the microstructure of the weld zone is refined, and the strength increases. Under the same heat treatment conditions, the microstructure and mechanical properties of the weld zone are similar to that of steel plate.%采用Gleeble-3500型热模拟试验机、金相显微镜研究了正火温度对高频电阻焊管X52钢组织和性能的影响规律.结果表明:在850~1000℃的正火加热温度范围内,其强度随加热温度的升高而降低,在900℃时,强度达到最低值;随加热温度进一步升高,强度增加.而焊缝区在900~1000℃的正火加热温度范围内,随加热温度升高,组织细化,强度增加.在相同的工艺条件下,焊缝和钢板的组织和性能相差不大.

  8. Microstructure and properties of composite of stainless steel and partially stabilized zirconia

    Institute of Scientific and Technical Information of China (English)

    张文泉; 谢建新; 杨志国; 王从曾

    2003-01-01

    To fabricate the metal-ceramics multi-layer hollow functionally gradient materials(FGMs) that mightmeet the requirement of repeated service and long working time of high temperature burners, such as spacecraft en-gine, the microstructure and properties of composite of stainless steel and partially stabilized zirconia were investiga-ted. Samples of different proportions of stainless steel to partially yttria-stabilized zirconia were fabricated by powderextrusion and sintering method. Shrinkage, relative density, microstructure, micro-Vickers hardness, compressionstrength, bending strength, fractography morphology and electrical resistivity of sintered samples with differentproportions of stainless steel were measured. The results show that threshold of metallic matrix composite(MMC)is approximately equal to 60 % (volume fraction) stainless steel. The samples with 0 to 50% (volume fraction) stain-less steel indicate ceramic brittleness and non cutability, and the samples with 70% to 100% (volume fraction) stain-less steel indicate metallic plasticity and cutability.

  9. Clean steels for fusion

    Energy Technology Data Exchange (ETDEWEB)

    Gelles, D.S.

    1995-03-01

    Fusion energy production has an inherent advantage over fission: a fuel supply with reduced long term radioactivity. One of the leading candidate materials for structural applications in a fusion reactor is a tungsten stabilized 9% chromium Martensitic steel. This alloy class is being considered because it offers the opportunity to maintain that advantage in the reactor structure as well as provide good high temperature strength and radiation induced swelling and embrittlement resistance. However, calculations indicate that to obtain acceptable radioactivity levels within 500 years after service, clean steel will be required because the niobium impurity levels must be kept below about 2 appm and nickel, molybdenum, nitrogen, copper, and aluminum must be intentionally restricted. International efforts are addressing the problems of clean steel production. Recently, a 5,000 kg heat was vacuum induction melted in Japan using high purity commercial raw materials giving niobium levels less than 0.7 appm. This paper reviews the need for reduced long term radioactivity, defines the advantageous properties of the tungsten stabilized Martensitic steel class, and describes the international efforts to produce acceptable clean steels.

  10. Thermochemical surface engineering of steels

    DEFF Research Database (Denmark)

    Thermochemical Surface Engineering of Steels provides a comprehensive scientific overview of the principles and different techniques involved in thermochemical surface engineering, including thermodynamics, kinetics principles, process technologies and techniques for enhanced performance of steels...

  11. Continuous steel production and apparatus

    Science.gov (United States)

    Peaslee, Kent D.; Peter, Jorg J.; Robertson, David G. C.; Thomas, Brian G.; Zhang, Lifeng

    2009-11-17

    A process for continuous refining of steel via multiple distinct reaction vessels for melting, oxidation, reduction, and refining for delivery of steel continuously to, for example, a tundish of a continuous caster system, and associated apparatus.

  12. Electricity Customers

    Science.gov (United States)

    This page discusses key sectors and how they use electricity. Residential, commercial, and industrial customers each account for roughly one-third of the nation’s electricity use. The transportation sector also accounts for a small fraction of electricity.

  13. Fatigue damage of steel components

    DEFF Research Database (Denmark)

    Fæster, Søren; Zhang, Xiaodan; Huang, Xiaoxu

    2014-01-01

    Railway rails and the inner ring in roller bearings in wind turbines are both experiencing steel-to-steel contact in small areas with huge loads resulting in extremely high stresses in the base materials......Railway rails and the inner ring in roller bearings in wind turbines are both experiencing steel-to-steel contact in small areas with huge loads resulting in extremely high stresses in the base materials...

  14. Influence of Blowing of Argon on the Cleanness of Steel

    Directory of Open Access Journals (Sweden)

    A. Pribulová

    2012-09-01

    Full Text Available The mechanical properties of steel components are controlled by the chemical composition and mechanical treatment to which thesteel is submitted. Non-metallic inclusions have a very high influence on the steel quality but secondary metallurgy enables to reduce their content in the steel. Possibilities of secondary metallurgy are relatively extensive but financial situation in Slovak foundries does not enable to make investments in secondary metallurgy in the near future. Accessible means for influencing of steel quality is injection of an inert gas .Main goal of experiments described in the article was verify the influence of blowing of argon into the steel in an electric inductionfurnace on its cleanness. Duration and flow-rate of argon blowing have a very clearly influence on the final content of non-metallicinclusions. Minimum time of argon blowing necessary for reducing of content of non-metallic inclusions in one tonne electric inductionfurnace was more then 6 minutes and recommended argon flow rate was 10 litters per minute.

  15. A-3 steel work completed

    Science.gov (United States)

    2009-01-01

    Stennis Space Center engineers celebrated a key milestone in construction of the A-3 Test Stand on April 9 - completion of structural steel work. Workers with Lafayette (La.) Steel Erector Inc. placed the last structural steel beam atop the stand during a noon ceremony attended by more than 100 workers and guests.

  16. Joints in steel buildings

    Directory of Open Access Journals (Sweden)

    Gabriel F. Valencia Clement

    2010-04-01

    Full Text Available Masonry and steel components used in constructing buildings are in a constant state of motion. Volumetric changes are produced by temperature variation and deformation resulting from static or dynamic loading and in some materials, such as masonry, due to moisture content. This article addresses means of determining when expansion and seismic joints are required and how to proportion and design appropriate joints, specifically in steel buildings. It does not cover the study of expansion joints in concrete structures, in masonry construction or in non-structural (architectural elements.

  17. Microbial-Influenced Corrosion of Corten Steel Compared with Carbon Steel and Stainless Steel in Oily Wastewater by Pseudomonas aeruginosa

    Science.gov (United States)

    Mansouri, Hamidreza; Alavi, Seyed Abolhasan; Fotovat, Meysam

    2015-07-01

    The microbial corrosion behavior of three important steels (carbon steel, stainless steel, and Corten steel) was investigated in semi petroleum medium. This work was done in modified nutrient broth (2 g nutrient broth in 1 L oily wastewater) in the presence of Pseudomonas aeruginosa and mixed culture (as a biotic media) and an abiotic medium for 2 weeks. The behavior of corrosion was analyzed by spectrophotometric and electrochemical methods and at the end was confirmed by scanning electron microscopy. The results show that the degree of corrosion of Corten steel in mixed culture, unlike carbon steel and stainless steel, is less than P. aeruginosa inoculated medium because some bacteria affect Corten steel less than other steels. According to the experiments, carbon steel had less resistance than Corten steel and stainless steel. Furthermore, biofilm inhibits separated particles of those steels to spread to the medium; in other words, particles get trapped between biofilm and steel.

  18. Microstructure and Mechanical Properties of J55ERW Steel Pipe Processed by On-Line Spray Water Cooling

    Directory of Open Access Journals (Sweden)

    Zejun Chen

    2017-04-01

    Full Text Available An on-line spray water cooling (OSWC process for manufacturing electric resistance welded (ERW steel pipes is presented to enhance their mechanical properties and performances. This technique reduces the processing needed for the ERW pipe and overcomes the weakness of the conventional manufacturing technique. Industrial tests for J55 ERW steel pipe were carried out to validate the effectiveness of the OSWC process. The microstructure and mechanical properties of the J55 ERW steel pipe processed by the OSWC technology were investigated. The optimized OSWC technical parameters are presented based on the mechanical properties and impact the performance of steel pipes. The industrial tests show that the OSWC process can be used to efficiently control the microstructure, enhance mechanical properties, and improve production flexibility of steel pipes. The comprehensive mechanical properties of steel pipes processed by the OSWC are superior to those of other published J55 grade steels.

  19. CO2 Abatement In The Iron And Steel Industry

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2012-01-15

    The iron and steel industry is the largest industrial source of CO2 emissions due to the energy intensity of steel production, its reliance on carbon-based fuels and reductants, and the large volume of steel produced -- over 1414 Mt in 2010. With the growing concern over climate change, steel makers are faced with the challenge of finding ways of lowering CO2 emissions without seriously undermining process efficiency or considerably adding to costs. This report examines ways of abating CO2 emissions from raw materials preparation (coking, sintering and pelletising plants) through to the production of liquid steel in basic oxygen furnaces and electric arc furnaces. Direct reduction and smelting reduction processes are covered, as well as iron making in a blast furnace. A range of technologies and measures exist for lowering CO2 emissions including minimising energy consumption and improving energy efficiency, changing to a fuel and/or reducing agent with a lower CO2 emission factor (such as wood charcoal), and capturing the CO2 and storing it underground. Significant CO2 reductions can be achieved by combining a number of the available technologies. If carbon capture and storage is fitted than steel plants could become near zero emitters of CO2.

  20. 75 FR 5947 - Stainless Steel Sheet and Strip in Coils from Taiwan: Final Results and Rescission in Part of...

    Science.gov (United States)

    2010-02-05

    ..., 18 percent chromium, and 46 percent iron, and is most notable for its resistance to high temperature...., flat-rolled stainless steel products of a thickness of 4.75 mm or more), 4) flat wire (i.e., cold... of the Arnold Engineering Company. Certain electrical resistance alloy steel is also excluded...

  1. Japan steel mill perspective

    Energy Technology Data Exchange (ETDEWEB)

    Murase, K. [Kobe Steel Ltd., Tokyo (Japan)

    2004-07-01

    The international and Japan's steel industry, the coking coal market, and Japan's expectations from Canada's coal industry are discussed. Japan's steel mills are operating at full capacity. Crude steel production for the first half of 2004 was 55.8 million tons. The steel mills are profitable, but costs are high, and there are difficulties with procuring raw materials. Japan is trying to enhance the quality of coke, in order to achieve higher productivity in the production of pig iron. Economic growth is rising disproportionately in the BRICs (Brazil, Russia, India, and China), with a large increase in coking coal demand from China. On the supply side, there are several projects underway in Australia and Canada to increase production. These include new developments by Elk Valley Coal Corporation, Grande Cache Coal, Western Canadian Coal, and Northern Energy and Mining in Canada. The Elga Mine in the far eastern part of Russia is under development. But the market is expected to remain tight for some time. Japan envisions Canadian coal producers will provide a stable coal supply, expansion of production and infrastructure capabilities, and stabilization of price. 16 slides/overheads are included.

  2. Fiber laser welding of austenitic steel and commercially pure copper butt joint

    Science.gov (United States)

    Kuryntsev, S. V.; Morushkin, A. E.; Gilmutdinov, A. Kh.

    2017-03-01

    The fiber laser welding of austenitic stainless steel and commercially pure copper in butt joint configuration without filler or intermediate material is presented. In order to melt stainless steel directly and melt copper via heat conduction a defocused laser beam was used with an offset to stainless steel. During mechanical tests the weld seam was more durable than heat affected zone of copper so samples without defects could be obtained. Three process variants of offset of the laser beam were applied. The following tests were conducted: tensile test of weldment, intermediate layer microhardness, optical metallography, study of the chemical composition of the intermediate layer, fractography. Measurements of electrical resistivity coefficients of stainless steel, copper and copper-stainless steel weldment were made, which can be interpreted or recalculated as the thermal conductivity coefficient. It shows that electrical resistivity coefficient of cooper-stainless steel weldment higher than that of stainless steel. The width of intermediate layer between stainless steel and commercially pure copper was 41-53 μm, microhardness was 128-170 HV0.01.

  3. Corrosion mechanism of MgO-C and MgO-C-Al refractories used in stainless steel electric arc furnace; Mecanismo de corrosion a refractarios de MgO-C y MgO-C-Al en horno electrico

    Energy Technology Data Exchange (ETDEWEB)

    Pena, P.; Aza, A. H. de; Contreras, L.; Garcia-Crrodeguas, R.; Aza, S. de; Almagro, J. F.; Luna, C.; Guerrero Barranco, M.; Ferrer, F. J.

    2010-07-01

    This article presents the results of a post-mortem study of various MgO-C and MgO-C-Al pieces that are used in the electric furnaces at the Acerinox factory in Cadiz. From the chemical, thermal, mineralogical and microstructural characterization of the materials prior to use and post-mortem it has been established that, in both types of refractories, the corrosion has lead to the formation of reaction layers with different chemical and mineralogical composition, as a function of temperature and oxygen partial pressure, ranging from the hot to the cold face and strongly depending on the zone of the electric furnace where the piece is situated. Changes in graphite content have been observed in both types of materials by X-ray diffraction. These changes have been quantified by Differential Thermal Analysis. In MgO-C-Al refractories it has been observed the formation of small amounts of C{sub 3}Al{sub 4} inside the pieces and MgAl{sub 2}O{sub 4} in the refractories hot face. Keeping in mind the obtained results and the phase equilibrium diagram of Mg-C-Al-O it has been established a corrosion mechanism for both types of materials. It cannot be established by the present results that additions of Al ({approx}{approx} 2 % in weight) improve the performance of MgO-C materials. (Author)

  4. Special steel production on common carbon steel production line

    Science.gov (United States)

    Pi, Huachun; Han, Jingtao; Hu, Haiping; Bian, Ruisheng; Kang, Jianjun; Xu, Manlin

    2004-06-01

    The equipment and technology of small bar tandem rolling line of Shijiazhuang Iron & Steel Co. in China has reached the 90's international advanced level in the 20th century, but products on the line are mostly of common carbon steel. Currently there are few steel plants in China to produce 45 steel bars for cold drawing, which is a kind of shortage product. Development of 45 steel for cold drawing has a wide market outlook in China. In this paper, continuous cooling transformation (CCT) curve of 45 steel for cold drawing used for rolling was set out first. According to the CCT curve, we determined some key temperature points such as Ac3 temperature and Ac1 temperature during the cooling procedure and discussed the precipitation microstructure at different cooling rate. Then by studying thermal treatment process of 45 steel bars for cold drawing, the influence of cooling time on microstructure was analyzed and the optimum cooling speed has been found. All results concluded from the above studies are the basis of regulating controlled cooling process of 45 steel bars for cold drawing. Finally, the feasible production process of 45 steel bars for cold drawing on common carbon steel production line combined with the field condition was recommended.

  5. History of ultrahigh carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Wadsworth, J.; Sherby, O.D.

    1997-06-20

    The history and development of ultrahigh carbon steels (i.e., steels containing between 1 and 2.l percent C and now known as UHCS) are described. The early use of steel compositions containing carbon contents above the eutectoid level is found in ancient weapons from around the world. For example, both Damascus and Japanese sword steels are hypereutectoid steels. Their manufacture and processing is of interest in understanding the role of carbon content in the development of modern steels. Although sporadic examples of UHCS compositions are found in steels examined in the early part of this century, it was not until the mid-1970s that the modern study began. This study had its origin in the development of superplastic behavior in steels and the recognition that increasing the carbon content was of importance in developing that property. The compositions that were optimal for superplasticity involved the development of steels that contained higher carbon contents than conventional modern steels. It was discovered, however, that the room temperature properties of these compositions were of interest in their own right. Following this discovery, a period of intense work began on understanding their manufacture, processing, and properties for both superplastic forming and room temperature applications. The development of superplastic cast irons and iron carbides, as well as those of laminated composites containing UHCS, was an important part of this history.

  6. Análise da topografia da superfície usinada por descargas elétricas do aço-rápido ABNT M2 = Analysis of surface topography in electrical discharge machining of ABNT M2 high speed steel

    Directory of Open Access Journals (Sweden)

    Jean Robert Pereira Rodrigues

    2011-01-01

    Full Text Available A usinagem por descargas elétricas é um processo excepcional para usinagem de formas complexas em materiais condutores elétricos, principalmente para aqueles de alta dureza, difíceis de serem usinados por processos tradicionais. Em cada descarga, uma cratera é formada no material e uma pequena cratera é formada no eletrodo. De todo material fundido produzido em cada descarga, só 15%, ou menos, são removidos através do fluido dielétrico. O restante do material fundido solidifica-se formando uma superfície rugosa. As características da superfície obtida, sobreposição de crateras, glóbulos de impurezas, “chaminés”, bolhas (formadas quando os gases presos são liberados através do material resolidificado, são reveladas através de uma análise por microscopia eletrônica de varredura. O trabalho proposto tem por objetivo estudar o efeito de vários fluidos dielétricos, sobre topografia da superfície e taxa de remoção de material (TRM, no aço rápido ABNT M2, durante a usinagem por descargas elétricas.The electrical discharge machining is an exceptional procedure for machining complex shapes into electric conductor materials, mainly for those of high hardness, difficult of machining by traditional processes. At each discharge, a crater is formed in the material and a small crater is formed in the electrode. From every molten material produced in each discharge, only 15%, or less is removed through the dielectric liquid. The remaining of molten material solidifies forming a wrinkled surface. The characteristics of the obtained surface, as overlap of craters, globules of sullage, “chimneys", bubbles (formed when trapped gases are released through the resolidified material, are revealed through an analysis by scanning electron microscopy. The proposed study aimed to examine the effect of several dielectric fluids, on the surface topography and material removal rate, in workpiece of high speed steel (ABNT M2, during the

  7. Evaluation of Additive Manufacturing for Stainless Steel Components

    Energy Technology Data Exchange (ETDEWEB)

    Peter, William H. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Lou, Xiaoyuan [General Electric (GE), Wilmington, NC (United States); List, III, Frederick Alyious [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Webber, David [General Electric (GE), Wilmington, NC (United States)

    2016-09-01

    This collaboration between Oak Ridge National Laboratory and General Electric Company aimed to evaluate the mechanical properties, microstructure, and porosity of the additively manufactured 316L stainless steel by ORNL’s Renishaw AM250 machine for nuclear application. The program also evaluated the stress corrosion cracking and corrosion fatigue crack growth rate of the same material in high temperature water environments. Results show the properties of this material to be similar to the properties of 316L stainless steel fabricated additively with equipment from other manufacturers with slightly higher porosity. The stress corrosion crack growth rate is similar to that for wrought 316L stainless steel for an oxygenated high temperature water environment and slightly higher for a hydrogenated high temperature water environment. Optimized heat treatment of this material is expected to improve performance in high temperature water environments.

  8. A Comparison of Iron and Steel Production Energy Use and Energy Intensity in China and the U.S.

    Energy Technology Data Exchange (ETDEWEB)

    Hasanbeigi, Ali; Price, Lynn; Aden, Nathaniel; Chunxia, Zhang; Xiuping, Li; Fangqin, Shangguan

    2011-06-15

    Production of iron and steel is an energy-intensive manufacturing process. In 2006, the iron and steel industry accounted for 13.6% and 1.4% of primary energy consumption in China and the U.S., respectively (U.S. DOE/EIA, 2010a; Zhang et al., 2010). The energy efficiency of steel production has a direct impact on overall energy consumption and related carbon dioxide (CO2) emissions. The goal of this study is to develop a methodology for making an accurate comparison of the energy intensity (energy use per unit of steel produced) of steel production. The methodology is applied to the steel industry in China and the U.S. The methodology addresses issues related to boundary definitions, conversion factors, and indicators in order to develop a common framework for comparing steel industry energy use. This study uses a bottom-up, physical-based method to compare the energy intensity of China and U.S. crude steel production in 2006. This year was chosen in order to maximize the availability of comparable steel-sector data. However, data published in China and the U.S. are not always consistent in terms of analytical scope, conversion factors, and information on adoption of energy-saving technologies. This study is primarily based on published annual data from the China Iron & Steel Association and National Bureau of Statistics in China and the Energy Information Agency in the U.S. This report found that the energy intensity of steel production is lower in the United States than China primarily due to structural differences in the steel industry in these two countries. In order to understand the differences in energy intensity of steel production in both countries, this report identified key determinants of sector energy use in both countries. Five determinants analyzed in this report include: share of electric arc furnaces in total steel production, sector penetration of energy-efficiency technologies, scale of production equipment, fuel shares in the iron and steel

  9. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Carbon-steel or alloy-steel castings. 59.20-1 Section 59... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  10. Coated 4340 Steel

    Science.gov (United States)

    2013-08-26

    alternative coatings qualified to MIL-PRE-23377 Class N and an electroplated zinc - nickel alloy passivated with a trivalent chromium solution which is...effect of a non-chromate primer and zinc - nickel plating with non-chromate passivation as alternatives to the chromate primer and cadmium plating with...NAWCADPAX/TR-2013/252 COATED 4340 STEEL by E. U. Lee C. Lei M. Stanley B. Pregger C. Matzdorf 26 August 2013

  11. Ferrium M54 Steel

    Science.gov (United States)

    2015-03-18

    Examination ................................................................................................. 2 Zinc - Nickel Alloy Plating...resistance measurements using scans from 100 mV below to 100mV above at a scan rate of 0.167 mV/s. ZINC - NICKEL ALLOY PLATING The Zn-14% Ni alloy...release; distribution is unlimited. 13. SUPPLEMENTARY NOTES 14. ABSTRACT Bare and Zn-14% Ni alloy coated Ferrium M54 steels were studied to

  12. Evaluation of steel slag coarse aggregate in hot mix asphalt concrete.

    Science.gov (United States)

    Ahmedzade, Perviz; Sengoz, Burak

    2009-06-15

    This paper presents the influences of the utilization of steel slag as a coarse aggregate on the properties of hot mix asphalt. Four different asphalt mixtures containing two types of asphalt cement (AC-5; AC-10) and coarse aggregate (limestone; steel slag) were used to prepare Marshall specimens and to determine optimum bitumen content. Mechanical characteristics of all mixtures were evaluated by Marshall stability, indirect tensile stiffness modulus, creep stiffness, and indirect tensile strength tests. The electrical sensitivity of the specimens were also investigated in accordance with ASTM D257-91. It was observed that steel slag used as a coarse aggregate improved the mechanical properties of asphalt mixtures. Moreover, volume resistivity values demonstrated that the electrical conductivity of steel slag mixtures were better than that of limestone mixtures.

  13. Fracture Mechanisms in Steel Castings

    Directory of Open Access Journals (Sweden)

    Z. Stradomski

    2013-07-01

    Full Text Available The investigations were inspired with the problem of cracking of steel castings during the production process. A single mechanism of decohesion - the intergranular one - occurs in the case of hot cracking, while a variety of structural factors is decisive for hot cracking initiation, depending on chemical composition of the cast steel. The low-carbon and low-alloyed steel castings crack due to the presence of the type II sulphides, the cause of cracking of the high-carbon tool cast steels is the net of secondary cementite and/or ledeburite precipitated along the boundaries of solidified grains. Also the brittle phosphor and carbide eutectics precipitated in the final stage solidification are responsible for cracking of castings made of Hadfield steel. The examination of mechanical properties at 1050°C revealed low or very low strength of high-carbon cast steels.

  14. PHOSPHORUS REMOVAL USING STEEL SLAG

    Institute of Scientific and Technical Information of China (English)

    Y.Z. Lan; S. Zhang; J.K. Wang; R. W. Smith

    2006-01-01

    Steel slag is a byproduct produced in large amounts in the steel-making process. It is an important resource that can be effectively utilized. An experiment was described in which steel slag was tested as an adsorbent for the removal of phosphorus from waste water. Phosphorus removal depended on the amount of steel slag added, the pH value, the contact time, and the initial concentration. Under laboratory conditions when the added slag was 7.5g/L, the contact time 2h, and the pH value was equivalent to 6.5, over 99% of the phosphorus was removed; the experimental data on steel slag adsorption of phosphorus in the water fitted the Freundlich isotherm model. Steel slag was found to be very effective in adsorbing phosphorus.

  15. STEEL CORROSION AT 600°C IN SINGLE AND DUAL CONDITION IN OXYFUEL ATMOSPHERE

    Directory of Open Access Journals (Sweden)

    Daniel Massari de Souza Coelho

    2014-10-01

    Full Text Available Coal-fired power plants using the Oxyfuel process are being developed to produce electricity with zero CO2 emission. Steels used in this and other processes are often exposed to different atmospheres in each side of the material, especially in heat exchangers and solid oxide fuel cells. Some studies have shown that steels exposed to different hydrogen partial pressures in each side have a different corrosion behavior from steels exposed to a single atmosphere condition. In this investigation, two experimental steels were studied at 600°C and 1 atm in dual atmospheres containing water vapor in one side and flue gas in the other and they were compared to steels oxidized in single atmospheres. The gas composition used is similar to the ones found in Oxyfuel coal power plants, where there is a great concentration of CO2, and also H2O and SO2. Analyses were made using SEM and TEM.

  16. Electric Power

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    @@ China Council for the Promotion of International Trade Electric Power Industry Office (CCPIT Electric Power), one of the pro-fessional industrial branches of China Council for the Promotion of International Trade (CCPIT), was established in 2006.

  17. Electricity economics

    CERN Document Server

    Hu, Zhaoguang

    2013-01-01

    Systematically analyzing for the first time the production output from electricity consumption for enterprises, sectors, and industries, this study uses the function of EAI (electricity as input), and includes national E-GDP figures for more than 20 countries.

  18. Mechanics in Steels through Microscopy

    OpenAIRE

    Tirumalasetty, G. K.

    2013-01-01

    The goal of the study consolidated in this thesis is to understand the mechanics in steels using microscopy. In particular, the mechanical response of Transformation Induced Plasticity (TRIP) steels is correlated with their microstructures. Chapter 1 introduces the current state of the art of TRIP steels, highlighting the importance of microstructure - mechanical properties - applications relationships. In Chapter 2 the material properties and material processing are described into more detai...

  19. Output Model of Steel Plant

    Institute of Scientific and Technical Information of China (English)

    ZHANG Long-qiang; TIAN Nai-yuan; ZHANG Jin; XU An-jun

    2008-01-01

    Based on the requirement of compactivity, continuity, and high efficiency, and taking full advantage of cushion capability of flexible parts such as external refining in new generation steel plant, an output model of steel plant was established in terms of matching between BOF and caster. Using this model, the BOF nominal capacity is selected, the caster output and equipment amount are computed, and then the steel plant output is computed.

  20. Hybrid use of steel and carbon-fiber reinforced concrete for monitoring of crack behavior

    OpenAIRE

    Ding, Yining; Han, Z; Zhang, Y; Azevedo, Cecília Maria

    2012-01-01

    In order to study the damage after concrete cracking, the influence of the combined use of steel fiber and carbon fiber on the conductivity and crack resistance of concrete beam under flexural loading were investigated. Carbon fiber and steel fiber were added as diphasic conductive materials to produce the electric conductive and ductile concrete. This paper reports the experimental and analytical work associated with establishing the crack width in relation to the fractional c...

  1. Improvement of Microhardness and Corrosion Resistance of Stainless Steel by Nanocomposite Coating

    OpenAIRE

    Hiba Husam Ismail; Kareem Neamah Sallomi; Hamid S. Mahdi

    2014-01-01

    Stainless steel (AISI 304) has good electrical and thermal conductivities, good corrosion resistance at ambient temperature, apart from these it is cheap and abundantly available; but has good mechanical properties such as hardness. To improve the hardness and corrosion resistance of stainless steel its surface can be modified by developing nanocomposite coatings applied on its surface. The main objective of this paper is to study effect of electroco-deposition method on microhardness and cor...

  2. Study of aluminum nitride precipitation in Fe- 3%Si steel

    Directory of Open Access Journals (Sweden)

    F.L. Alcântara

    2013-01-01

    Full Text Available For good performance of electrical steels it is necessary a high magnetic induction and a low power loss when submitted to cyclic magnetization. A fine dispersion of precipitates is a key requirement in the manufacturing process of Fe- 3%Si grain oriented electrical steel. In the production of high permeability grain oriented steel precipitate particles of copper and manganese sulphides and aluminium nitride delay normal grain growth during primary recrystallization, causing preferential growth of grains with Goss orientation during secondary recrystallization. The sulphides precipitate during the hot rolling process. The aluminium nitride particles are formed during hot rolling and the hot band annealing process. In this work AlN precipitation during hot deformation of a high permeability grain oriented 3%Si steel is examined. In the study, transfer bar samples were submitted to controlled heating, compression and cooling treatments in order to simulate a reversible hot rolling finishing. The samples were analyzed using the transmission electron microscope (TEM in order to identify the precipitates and characterize size distribution. Precipitate extraction by dissolution method and analyses by inductively coupled plasma optical emission spectrometry (ICP-OES were used to quantify the precipitation. The results allowed to describe the precipitation kinetics by a precipitation-time-temperature (PTT diagram for AlN formation during hot rolling.

  3. Characteristics in Paintability of Advanced High Strength Steels

    Energy Technology Data Exchange (ETDEWEB)

    Park, Ha Sun [POSLAB, POSCO, Gwangyang (Korea, Republic of)

    2007-06-15

    It is expected that advanced high strength steels (AHSS) would be widely used for vehicles with better performance in automotive industries. One of distinctive features of AHSS is the high value of carbon equivalent (Ceq), which results in the different properties in formability, weldability and paintability from those of common grade of steel sheets. There is an exponential relation between Ceq and electric resistance, which seems also to have correlation with the thickness of electric deposition (ED) coat. higher value of Ceq of AHSS lower the thickness of ED coat of AHSS. Some elements of AHSS such as silicon, if it is concentrated on the surface, affect negatively the formation of phosphates. In this case, silicon itself doesn't affect the phosphate, but its oxide does. This phenomenon is shown dramatically in the welding area. Arc welding or laser welding melts the base material. In the process of cooling of AHSS melt, the oxides of Si and Mn are easily concentrated on the surface of boundary between welded and non welded area because Si and Mn cold be oxidized easier than Fe. More oxide on surface results in poor phosphating and ED coating. This is more distinctive in AHSS than in mild steel. General results on paintability of AHSS would be reported, being compared to those of mild steel

  4. Tough Year Ahead for Steel

    Institute of Scientific and Technical Information of China (English)

    REN WEI

    2006-01-01

    @@ The steel industry, a top beneficiary of the country's sizzling economic growth, is this year likely to see only a meager profit or even report losses, according to a report by the National Development and Reform Commission. Mounting demand for steel in real estate construction and auto making during the past years resulted in an investment craze into the sector, and has caused a glut on the market. Average steel prices fell by a third last year, though domestic steel makers still managed to post a profit of 127.4 billion yuan (US$15.9 billion) on aggregate.

  5. High strength, tough alloy steel

    Science.gov (United States)

    Thomas, Gareth; Rao, Bangaru V. N.

    1979-01-01

    A high strength, tough alloy steel is formed by heating the steel to a temperature in the austenite range (1000.degree.-1100.degree. C.) to form a homogeneous austenite phase and then cooling the steel to form a microstructure of uniformly dispersed dislocated martensite separated by continuous thin boundary films of stabilized retained austenite. The steel includes 0.2-0.35 weight % carbon, at least 1% and preferably 3-4.5% chromium, and at least one other substitutional alloying element, preferably manganese or nickel. The austenite film is stable to subsequent heat treatment as by tempering (below 300.degree. C.) and reforms to a stable film after austenite grain refinement.

  6. Hydrogen Embrittlement of Gun Steel

    Science.gov (United States)

    1987-11-01

    8217s HY80 and HY130 steels were checked for the critical hydrogen concentrations which were determined to be 6 ppm for HY8O steel 8 and 3 ppm for HY130...JOTC FILE COPY AD-A188 972 AD 1 TECHNICAL REPORT ARCCB-TR-87030 HYDROGEN EMBRITTLEMENT OF GUN STEEL F’ GERALD L. SPFNCER DTIC DEC 1 5 1987 NOVEMBER...PtEtIOC COVERED HYDROGEN EMBRITTLEHENT OF GUN STEEL Final OG EOTNME 6. PERFORMINGORO EOTNME 7. A*JTNOR(s) S. CONTRACT OR GRANT NUMBER(&) Gerald L

  7. Skid resistance performance of asphalt wearing courses with electric arc furnace slag aggregates.

    Science.gov (United States)

    Kehagia, Fotini

    2009-05-01

    Metallurgical slags are by-products of the iron and steel industry and are subdivided into blast furnace slag and steel slag according to the different steel-producing processes. In Greece, slags are mostly produced from steelmaking using the electric arc furnace process, and subsequently are either disposed in a random way or utilized by the cement industry. Steel slag has been recently used, worldwide, as hard aggregates in wearing courses in order to improve the skidding resistance of asphalt pavements. At the Highway Laboratory, Department of Civil Engineering of Aristotle University of Thessaloniki research has been carried out in the field of steel slags, and especially in electric arc furnace (EAF) slag, to evaluate their possible use in highway engineering. In this paper, the recent results of anti-skidding performance of steel slag aggregates in highway pavements are presented.

  8. Effect of cast steel production metallurgy on the emergence of casting defects

    Directory of Open Access Journals (Sweden)

    L. Čamek

    2016-10-01

    Full Text Available The paper documents metallurgical possibilities of high alloy cast steel production in open induction medium frequency furnaces and an electric arc furnace in a gravity die casting foundry. The observation was focused on the emergence of gas defects in steel castings. The content of gases achieved during the metallurgical processes was evaluated for every unit of the production equipment and the casting ladle before casting into disposable sand moulds. The sand mould area was considered to be constant. The aim was to evaluate the current metallurgical possibilities of affecting the content of gases in high alloy cast steel in the current technical conditions of the foundry.

  9. Development of Direct Reduction Process and Smelting Reduction Processes for the Steel Production

    Directory of Open Access Journals (Sweden)

    Kožuh S.

    2006-01-01

    Full Text Available Although the blast furnace and basic oxygen furnace are going to be primary routes for steel production in future, the steelmaking industry using the electric arc furnace route will continue to grow. The importance of high-quality steel products manufactured by direct reduction of iron ore and/or by smelting reduction processes has been increasing. In the past decade the world steel production by direct reduction rose by 140 per cent, from about 20 to about 49.5 Mt/year. In this paper major industrial processes involving direct reduction and smelting reduction of iron ore are described, and their development is analysed.

  10. Evaluating cover depth of steel fiber reinforced concrete using impact-echo testing

    Science.gov (United States)

    Lin, Yu-Feng

    2014-04-01

    The purpose of this research is to estimate of the cover depth of steel fiber reinforced concrete using the impact-echo testing. In order to evaluate the security of the construction, usually need to estimate the cover depth of the reinforced concrete. At present, the examination technique of the cover depth of the reinforced concrete without the steel fiber is mainly applied in the magnetic and electrical methods, its rapid detection and good results. But the research of the reactive powder concrete be gradually progress, with the steel fiber concrete structure will be increased, if should still operate the examination with the magnetic and electrical methods, theoretically the steel fiber will have the interference to its electromagnetism field. Therefore, this research designs four kinds of reinforced concrete plate that include different steel fiber contents, to evaluate test results of estimate of the cover depth of the reinforcing bar. The results showed that: estimate of the cover depth of steel fiber reinforced concrete reinforcing bar using the impact-echo testing, the variety of the steel fiber content does not have much influence, the test measurement error within ± 10%, and the most important source of uncertainty is the velocity of concrete.

  11. Mercury mass flow in iron and steel production process and its implications for mercury emission control.

    Science.gov (United States)

    Wang, Fengyang; Wang, Shuxiao; Zhang, Lei; Yang, Hai; Gao, Wei; Wu, Qingru; Hao, Jiming

    2016-05-01

    The iron and steel production process is one of the predominant anthropogenic sources of atmospheric mercury emissions worldwide. In this study, field tests were conducted to study mercury emission characteristics and mass flows at two iron and steel plants in China. It was found that low-sulfur flue gas from sintering machines could contribute up to 41% of the total atmospheric mercury emissions, and desulfurization devices could remarkably help reduce the emissions. Coal gas burning accounted for 17%-49% of the total mercury emissions, and therefore the mercury control of coal gas burning, specifically for the power plant burning coal gas to generate electricity, was significantly important. The emissions from limestone and dolomite production and electric furnaces can contribute 29.3% and 4.2% of the total mercury emissions from iron and steel production. More attention should be paid to mercury emissions from these two processes. Blast furnace dust accounted for 27%-36% of the total mercury output for the whole iron and steel production process. The recycling of blast furnace dust could greatly increase the atmospheric mercury emissions and should not be conducted. The mercury emission factors for the coke oven, sintering machine and blast furnace were 0.039-0.047gHg/ton steel, and for the electric furnace it was 0.021gHg/ton steel. The predominant emission species was oxidized mercury, accounting for 59%-73% of total mercury emissions to air.

  12. Experimental investigation on performance of intumescent coating for steel plate at elevated temperature

    Institute of Scientific and Technical Information of China (English)

    陈长坤; 曾嘉伟; 申秉银

    2015-01-01

    Twenty tests were conducted to investigate the efficiency of the intumescent coating designed to protect steel plate at the elevated temperature, by means of electrical furnace. And the factors of the initial thickness of coating and temperature of electrical furnace were considered. The high temperature response behavior of the intumescent coating was observed. And the expansion form of ultrathin intumescent coating and the temperature of the steel plate (TS) were obtained. Besides, the heat flux from expansion layer to steel plate versus time was analyzed in order to evaluate the heat transfer effect of intumescent coating on steel plate. The experimental results show that the response behaviors of the coating subjected to fire could be divided into four phases: stabilization phase, foaming expansion phase, carbonization-consumption phase and inorganic layer phase. And the net heat flux to the steel plate decreased observably in the foaming expansion phase, while the surplus white inorganic substance, which is the residue of the intumesced char layer in the inorganic layer phase under the condition of the temperature of the electrical furnace (TEF) beyond 700 °C over 1 h, has little effect on fire protection for the steel plate.

  13. Electric drives

    CERN Document Server

    Boldea, Ion

    2005-01-01

    ENERGY CONVERSION IN ELECTRIC DRIVESElectric Drives: A DefinitionApplication Range of Electric DrivesEnergy Savings Pay Off RapidlyGlobal Energy Savings Through PEC DrivesMotor/Mechanical Load MatchMotion/Time Profile MatchLoad Dynamics and StabilityMultiquadrant OperationPerformance IndexesProblemsELECTRIC MOTORS FOR DRIVESElectric Drives: A Typical ConfigurationElectric Motors for DrivesDC Brush MotorsConventional AC MotorsPower Electronic Converter Dependent MotorsEnergy Conversion in Electric Motors/GeneratorsPOWER ELECTRONIC CONVERTERS (PECs) FOR DRIVESPower Electronic Switches (PESs)The

  14. Electrical contracting

    CERN Document Server

    Neidle, Michael

    2013-01-01

    Electrical Contracting, Second Edition is a nine-chapter text guide for the greater efficiency in planning and completing installations for the design, installation and control of electrical contracts. This book starts with a general overview of the efficient cabling and techniques that must be employed for safe wiring design, as well as the cost estimation of the complete electrical contract. The subsequent chapters are devoted to other electrical contracting requirements, including electronic motor control, lighting, and electricity tariffs. A chapter focuses on the IEE Wiring Regulations an

  15. Multi-stage Production Plan Modeling and Management Information System Design of Electric Resistant Welding Steel Pipe Enterprises%高频直缝电阻焊管企业多阶段生产计划建模及管理信息系统设计

    Institute of Scientific and Technical Information of China (English)

    朱星光; 杨公振

    2015-01-01

    The production plan, as the start and the proof of production management, aims to avoid manual production planning causing the waste of resources and to achieve the optimal production planning strategy. Based on Electric Resistance Welding ( ERW) steel pipe enterprises′production characteristics, the produc-tion plan is optimized.In mathematical modeling, a mathematical model of earliness/tardiness punishment for multi-stage production plan was established with the limitation of the due window, inventory, production capacity, maintenance shutdown date etc., aiming to optimize the production plan and to minimize the tardi-ness punishment.The mathematical model was solved and optimized through genetic algorithm.In develo-ping the management information system, the B/S model information system with Visual Studio 2010 on the basis of the database was created.With the linkage of MATLAB and B/S system through the COM port of MATLAB, the algorithm was perfectly embedded with a user friendly interface and in turn realized the calcu-lation and expression of the production plan.The results show that applied in a specific enterprise, the mod-el and management information system realized the management of the ERW steel pipes enterprises′orders, inventory and production plan data management, achieving the expected goal, with a good academic value and practical significance.%生产计划是企业生产管理的重要起点和依据. 为避免以往采用人工排产方式所导致的资源浪费,达到最优排产策略,基于高频直缝电阻焊管( Electric Resistance Welding,ERW)企业的生产特点,针对多阶段生产计划建立了提前/拖期惩罚数学模型. 考虑了交货期窗口、库存影响、企业产能、维修停机等约束条件,以惩罚费用最小作为优化生产计划的目标,采用遗传算法有效求解及优化了该问题. 利用Visual Studio2010建立B/S模式的管理信息系统对数学模型进行功能实现,通过COM接口

  16. Effect of melting technology on the properties of G17CrMo5-5 steel for cast turbines

    Directory of Open Access Journals (Sweden)

    P. Mańkowski

    2010-10-01

    Full Text Available Two technologies of the G17CrMo 5-5 cast steel melting were compared, i.e. the so far used oxygen-recovery melting technology (electricarc furnace + ladle furnace – EAF + LF and a new recovery melting technology (electric induction furnace + ladle furnace - EIF + LF.The effect of the melting technology on the properties of cast steel for turbine parts was determined. The cast steel was evaluated in term of its metallurgical purity and mechanical properties. During melting of G17CrMo 5-5 steel in induction furnace, lower total content of oxygen in casting was reached, but nitrogen content was higher than it was in the cast steel from arc furnace. Metal refining in LF improved the steel desulphurising degree and contributed to modification of the non-metallic inclusions.

  17. Milled Die Steel Surface Roughness Correlation with Steel Sheet Friction

    DEFF Research Database (Denmark)

    Berglund, J.; Brown, C.A.; Rosén, B.-G.

    2010-01-01

    This work investigates correlations between the surface topography ofmilled steel dies and friction with steel sheet. Several die surfaces were prepared by milling. Friction was measured in bending under tension testing. Linear regression coefficients (R2) between the friction and texture...

  18. Electric vehicles

    Science.gov (United States)

    1990-03-01

    Quiet, clean, and efficient, electric vehicles (EVs) may someday become a practical mode of transportation for the general public. Electric vehicles can provide many advantages for the nation's environment and energy supply because they run on electricity, which can be produced from many sources of energy such as coal, natural gas, uranium, and hydropower. These vehicles offer fuel versatility to the transportation sector, which depends almost solely on oil for its energy needs. Electric vehicles are any mode of transportation operated by a motor that receives electricity from a battery or fuel cell. EVs come in all shapes and sizes and may be used for different tasks. Some EVs are small and simple, such as golf carts and electric wheel chairs. Others are larger and more complex, such as automobile and vans. Some EVs, such as fork lifts, are used in industries. In this fact sheet, we will discuss mostly automobiles and vans. There are also variations on electric vehicles, such as hybrid vehicles and solar-powered vehicles. Hybrid vehicles use electricity as their primary source of energy, however, they also use a backup source of energy, such as gasoline, methanol or ethanol. Solar-powered vehicles are electric vehicles that use photovoltaic cells (cells that convert solar energy to electricity) rather than utility-supplied electricity to recharge the batteries. These concepts are discussed.

  19. Industry Remedy Effect of China’s “AD and CVD” Measures on US Products:Analysis of COMPAS Model on the Grain Oriented Flat-rolled Electrical Steel Case%中国对美实施“双反”措施的产业救济效应研究--基于取向电工钢“双反”案的COMPAS模型分析

    Institute of Scientific and Technical Information of China (English)

    宏结; 何平

    2014-01-01

    近年来,“双反”措施已成为国际贸易救济领域的新手段,其对产业的救济力度远超反倾销、反补贴措施单独使用。中国屡遭外国“双反”措施之困,已经成为“双反”措施的最大受害国,而战略性新兴产业成为受害最严重的领域之一。自2009年起,中国开始对外国产品实施“双反”措施,以维护国内产业利益。本文以首例中国对外“双反”案———对美取向电工钢“双反”案为例,以抵消税思想为理论基础,运用COMPAS模型对案件的产业救济效应进行了实证模拟。研究结果表明,中国取向电工钢在采取“双反”措施后,产出回升基准期的1.3%~2.4%,收入回升基准期的6.5%~6.9%,延续了从2005年开始的增长势头,国内产能的释放得益于及时的产业救济;中国实施“双反”削弱了美国取向性硅电钢产品在中国市场的竞争力,有效阻断美国取向性硅电钢产品不正当挤占国内市场的步伐,为国内行业发展和调整赢得了时间。这一案件的成功为未来反制“双反”调查提供了可借鉴的经验。%In recent years, simultaneous application of countervailing and antidumping measures ( SCAM) has become a new means of international trade remedies. The industries relief effort of SCAM far exceeds the countervailing or antidumping measures used alone. With its strategic emerging industries severely damaged, China, which has repeatedly suffered from SCAM imposed by the trade partners, is the biggest victimized country. Since 2009, in order to safeguard the domestic industries interests, China started implementing SCAM on foreign products. Under the theory of offsetting duty thought, this paper used COMPAS model to analyses how China’s SCAM against Grain Oriented Flat-rolled Electrical Steel from the US would affect the production. The results of simulation show that:by implementing SCAM, the production of

  20. Steel desulphurization with synthetic slag

    Directory of Open Access Journals (Sweden)

    Heput, T.

    2007-02-01

    Full Text Available Generally speaking, sulphur is considered a harmful element for steel quality, reason why all the technological steps are being taken in order to eliminate it from the metal bath. This paper deals with the influence of the chemical composition, on the slag quantity and of the bath stirring condition upon the desulphurization process in the casting ladle by treatment with synthetic slag. The experiments were made at an open-hearth plant with the steel tapping in two ladles (the desulphurization was made with synthetic slag at one ladle while the other one was considered standard and at the electric steel plant and for the synthetic slag formation a mix was used, made, according to several receipts, of: lime (50-75%, fluorine (0-17%, bauxite (0-32% and aluminous slag (8-22%. The data were processed in the calculation programs EXCEL and MATLAB, which resulted in a series of correlations between the desulphurization degree and the chemical composition of the slag, respectively the slag quantity both for the charges bubbled with Argon and the unbubbled ones.

    En general, el azufre es considerado un elemento nocivo para la calidad del acero y, por eso, en la práctica, se toman todas las medidas de orden tecnológico para su eliminación del baño metálico. En este trabajo se analiza la influencia de la composición química, de la cantidad de escoria y del estado de agitación del baño sobre el proceso de desulfuración en la cuchara para fundir por tratamiento con escoria sintética. Los experimentos se han realizado en una acería evacuando el acero en dos ollas (en una cuchara se efectuó la desulfuración con escoria sintética y a la otra se consideró como patrón y en un acería eléctrica y para la formación de la escoria sintética se utilizó una mezcla producida según muchas recetas, formada por: cal (50-75%, fluorina (0-17%, bauxita (0-32% y escoria aluminosa (8-22%. Los datos han sido procesados en los programas de c

  1. 双碱法在本钢发电厂220t/h燃煤锅炉烟气脱硫技术中的应用%APPLICATION OF DOUBLE ALKALI PROCESS IN COAL-FIRED BOILER FGD OF ELECTRIC POWER PLANT UNDER BENXI IRON & STEEL GROUP

    Institute of Scientific and Technical Information of China (English)

    刘春红; 王析明; 李建萍; 吕永吉

    2011-01-01

    Flue gas desulfuration(FGD) plays a key role in energy conservation and emission reduction,and the electric power plant of Benxi Iron Steel Group has managed to deal with 4 220 t/h coal-frid boilers' fule gas desulfurization using WSCM type stone swirl desulphurization and dust removal equipment,and the desulfurization process continually is improved through equipped with NaOH and CaO system,and the appropriate concentration pool and pump,as well as other facilities are installed.Desulfurization process changed its name to "dual-alkali(CaO/NaOH)" process.Through the control of pollutants,online monitoring data and strengthening the management,the expected result of energy saving is achieved.%烟气脱硫对节能减排起着关键性的作用,本钢发电厂3年内先后对4台220 t/h燃煤锅炉进行烟气脱硫,采用WSCM型石质旋流式脱硫除尘设备,在运行中不断完善脱硫工艺,配备了NaOH、CaO系统,建成安装了浓缩池及相应的泵房等配套设施,脱硫工艺更名为"双碱法(CaO/NaOH)"。通过对污染物的控制、在线监控及监测数据,加强管理达到节能减排的预期效果。

  2. Modelo de Vida Útil para Estructuras Acero-Zinc Utilizadas en la Transmisión de Energía Eléctrica en Colombia Useful Life Model for Steel-Zinc Structures used in the Transmission of Electric Power in Colombia

    Directory of Open Access Journals (Sweden)

    Fernando Villada

    2009-01-01

    Full Text Available Se desarrolla un modelo de degradación por corrosión atmosférica para el acero y el zinc utilizados en el sistema de transmisión de energía eléctrica en Colombia. Se identifican tres aspectos importantes: la definición de la tasa de corrosión, la función distribución de probabilidad de la vida útil y las actividades (Inspección/mantenimiento que favorezcan una mayor vida útil. El modelo identifica las funciones de pérdida de masa y grosor en el tiempo, lo que define límites de estados de degradación y falla los cuales son simulados mediante cadenas de Markov para evaluar la disponibilidad de la estructura y la frecuencia óptima de inspección y mantenimiento. Los resultados obtenidos permiten establecer zonas con menor vida útil y su impacto con la vida útil regulatoria. Se concluye que conocer los mecanismos de degradación permite de manera más acertada definir las frecuencias de inspección y mantenimientos respecto a la vida regulatoria.An atmospheric corrosion degradation model for steel and zinc used in the transmission system of electric power in Colombia is developed. Three important aspects are identified: the definition of corrosion rate, the probability distribution function of useful life and the inspection/maintenance plan that favours a longer useful life. The model identifies mass loss and thickness loss functions, defining limits for degradation and fault modes which are simulated using Markov chains to evaluate the structure availability and the optimal inspection and maintenance frequency. The results allow establishing zones with lower service life and their impact on the regulatory life. It is concluded that knowledge of degradation mechanisms allows a better definition of inspection and maintenance frequencies under a regulatory life.

  3. Performance of steel-making slag concrete reinforced with fibers

    OpenAIRE

    Ortega-López Vanesa; Fuente-Alonso José Antonio; Skaf Marta; Santamaría Amaia; Aragón Ángel; Manso Juan Manuel

    2017-01-01

    In this research, the possibility of making concrete reinforced with fibers and manufactured with recycled aggregates from carbon steel production was explored. Electric arc furnace slag (EAFS) was used as coarse and medium aggregate, and part of the sand sizes. Metallic and synthetic fibers were added in different amounts. Initially, the properties of EAFS and their suitability to be used in the manufacture fiber reinforced concrete were analysed. Then, a series of fiber reinforced concrete ...

  4. COUPLED ELECTRICAL-THERMAL MECHANICAL ANALYSIS FOR ELECTRICAL/LASER HEATING ASSISTED BLANKING

    Institute of Scientific and Technical Information of China (English)

    PENG Xianghe; QIN Yi

    2006-01-01

    A coupled electrical-thermal-mechanical analysis is conducted for electrical/laser heating assisted blanking. Two novel localized-heating methods, electrical heating and laser-heating, recently proposed for small-part blanking, are investigated with FE simulations. Results show that electrical heating would result in an advantageous distribution of temperature in a 316 stainless steel work-material. A desired temperature distribution may also be achievable for a copper work-material,if laser beam is used. Both electrical heating and laser-heating enable to reduce the blanking force and increase the aspect ratio achievable by blanking. The simulation also demonstrates that both electrical heating and laser-heating can result in desired temperature-distributions at sufficiently high heating-rates, ease of implementation and application. Comparatively, electrical heating could generate more favorable temperature distribution for small-part blanking.

  5. Steel mill slags energy potential: the case of the steel factory of Arcelor-Mittal in Asturias (Spain)

    Energy Technology Data Exchange (ETDEWEB)

    Alvarez Alvarez, Eduardo; Trashorras, Antonio J.G.; Xiberta Bernat, Jorge [University of Oviedo, Energy Department, Oviedo, Asturias (Spain); Suarez Cuesta, Jose Manuel [Arcelor-Mittal Asturias, Aviles, Asturias (Spain)

    2012-10-15

    Slag accounts for most of the residuals or by-products of the steel manufacturing process and represents a not inconsiderable amount of energy waste and CO{sub 2} emissions. Energy recovery from steel mill slags is not actually performed because of the difficulty of the industrial implementation, but the actual demand and the incentives for new electricity generation plants based on renewable energies and on industrial waste heat recovery offer a new opportunity to evaluate the feasibility of this process. This article presents a review of the slag energy potential on a global scale, and a proposal for a recovery plant in the factories of Arcelor-Mittal in Asturias (Spain), based on a steam Rankine cycle for electricity production in a turbine. The plant production and viability have been analyzed using the typical technical and economic values for this kind of plant. Also, a parametric study has been performed on the heat recuperator efficiency and investment rate. (orig.)

  6. Application of the Electricity Motor Driving Pipe End Beveling Machine in Cr-Mo Heat-resistant Alloy Steel Pipe Groove Processing%电动管端坡口机在铬钼耐热钢管坡口加工中的应用

    Institute of Scientific and Technical Information of China (English)

    何文洲

    2014-01-01

    管道在安装前都需要进行坡口加工,坡口加工质量优劣直接影响焊接质量。对常用坡口加工机具及其加工质量进行了比较分析,阐述了电动管端坡口机的结构组成和工作原理。应用效果显示:电动管端坡口机在铬钼耐热合金钢管焊接工序中加工出来的坡口平整光亮,保证了焊接质量,省时高效,避免了采用其他方式加工坡口造成的各种质量问题。而且针对钢质管道安装维修特点,提出采用直流电机和便携式锂离子电源,省时高效、经济环保。%Before pipeline installation, the pipe need bevel process, and bevel machining quality directly affects welding quality. In this article, it made a comparative analysis on the common bevel processing equipment and its processing quality, and expatiated the structure and working principle of electricity motor driving pipe end beveling machine. The application results indicated that the bevel is smooth and bright by using electricity motor driving pipe end beveling machine in Cr-Mo heat-resistant alloy steel pipe welding process. It ensures the welding quality, time-saving and efficient, avoiding various quality problems caused by other methods of processing bevel. According to the characteristics of the pipeline installation and maintenance, it put forward using DC motor and portable lithium-ion power resource, it is with time-saving and efficient, economic and environmental protection.

  7. Steel designers' handbook

    CERN Document Server

    Gorenc, Branko; Tinyou, Ron

    2012-01-01

    The Revised 7th Edition of Steel Designers' Handbook is an invaluable tool for all practising structural, civil and mechanical engineers as well as engineering students at university and TAFE in Australia and New Zealand. It has been prepared in response to changes in the design Standard AS 4100, the structural Design Actions Standards, AS /ANZ 1170, other processing Standards such as welding and coatings, updated research as well as feedback from users. This edition is based on Australian Standard (AS) 4100: 1998 and subsequent amendments. The worked numerical examples in the book have been e

  8. DISTRIBUTION OF CU AND ITS EFFECT ON MICROSTRUCTURE OF CU-BEARING STEEL

    Institute of Scientific and Technical Information of China (English)

    CHEN Xinhua; DONG Junhua; HAN Enhou; KE Wei

    2006-01-01

    In order to investigate the distribution of Cu and its effect on the microstructure of Cu-bearing steel, a series of mild steels containing different contents of Cu are developed by vacuum electric arc furnace. These steels are annealed at 1 260 ℃, 1 100 ℃ and 1 000 ℃ respectively for one hour and followed by furnace cooling to room temperature to simulate the heat treatment before the rolling process. The results show that Cu did not obviously segregate in annealed steels. The scanning electron microscope (SEM) observation show that the main microstructures in Cu-bearing steel are ferrite and pearlite; The volume fraction of pearlite in steel increase with increasing Cu content. The grain size reduces with the decrease of annealing temperature. The results of energy dispersive X-ray analysis (EDXA) suggest that the Cu content in pearlite is higher than that in ferrite, which means that the microstructure-segregation of Cu exists. However, the cast specimens show that Cu content in MnS and S-rich phase is very high, and Cu changed the distribution of MnS in steel. In addition, the optimal Cu content in steel between 0.2%~0.4% and the optimal annealing temperature between 1100~1 200 ℃ are determined by the economical and practical principles.

  9. Size of Non-Metallic Inclusions in High-Grade Medium Carbon Steel

    Directory of Open Access Journals (Sweden)

    Lipiński T.

    2014-12-01

    Full Text Available Non-metallic inclusions found in steel can affect its performance characteristics. Their impact depends not only on their quality, but also, among others, on their size and distribution in the steel volume. The literature mainly describes the results of tests on hard steels, particularly bearing steels. The amount of non-metallic inclusions found in steel with a medium carbon content melted under industrial conditions is rarely presented in the literature. The tested steel was melted in an electric arc furnace and then desulfurized and argonrefined. Seven typical industrial melts were analyzed, in which ca. 75% secondary raw materials were used. The amount of non-metallic inclusions was determined by optical and extraction methods. The test results are presented using stereometric indices. Inclusions are characterized by measuring ranges. The chemical composition of steel and contents of inclusions in every melts are presented. The results are shown in graphical form. The presented analysis of the tests results on the amount and size of non-metallic inclusions can be used to assess them operational strength and durability of steel melted and refined in the desulfurization and argon refining processes.

  10. A comparative study of modelling AC electric arc by one-dimensional interpolation for power system harmonics analysis

    OpenAIRE

    Liu Yu-Jen; Hung Jen-Pan; Chen Shang-I; Lin Cheng-Wei

    2016-01-01

    Electric arc is a discharge phenomenon caused by particular electrical events and arc produced facilities in power system, for example the occurrence of short-circuit fault in feeders and the use of electric arc furnace for steel-making. All of these electric arcs have a highly nonlinear nature and can be considered as a significant source of power quality problems. To investigate the impacts of the electric arcs on power quality studies the development of the electric arc models for simulati...

  11. The industrial ecology of steel

    Energy Technology Data Exchange (ETDEWEB)

    Considine, Timothy J.; Jablonowski, Christopher; Considine, Donita M.M.; Rao, Prasad G.

    2001-03-26

    This study performs an integrated assessment of new technology adoption in the steel industry. New coke, iron, and steel production technologies are discussed, and their economic and environmental characteristics are compared. Based upon detailed plant level data on cost and physical input-output relations by process, this study develops a simple mathematical optimization model of steel process choice. This model is then expanded to a life cycle context, accounting for environmental emissions generated during the production and transportation of energy and material inputs into steelmaking. This life-cycle optimization model provides a basis for evaluating the environmental impacts of existing and new iron and steel technologies. Five different plant configurations are examined, from conventional integrated steel production to completely scrap-based operations. Two cost criteria are used to evaluate technology choice: private and social cost, with the latter including the environmental damages associated with emissions. While scrap-based technologies clearly generate lower emissions in mass terms, their emissions of sulfur dioxide and nitrogen oxides are significantly higher. Using conventional damage cost estimates reported in the literature suggests that the social costs associated with scrap-based steel production are slightly higher than with integrated steel production. This suggests that adopting a life-cycle viewpoint can substantially affect environmental assessment of new technologies. Finally, this study also examines the impacts of carbon taxes on steel production costs and technology choice.

  12. Mechanics in Steels through Microscopy

    NARCIS (Netherlands)

    Tirumalasetty, G.K.

    2013-01-01

    The goal of the study consolidated in this thesis is to understand the mechanics in steels using microscopy. In particular, the mechanical response of Transformation Induced Plasticity (TRIP) steels is correlated with their microstructures. Chapter 1 introduces the current state of the art of TRIP s

  13. Mechanics in Steels through Microscopy

    NARCIS (Netherlands)

    Tirumalasetty, G.K.

    2013-01-01

    The goal of the study consolidated in this thesis is to understand the mechanics in steels using microscopy. In particular, the mechanical response of Transformation Induced Plasticity (TRIP) steels is correlated with their microstructures. Chapter 1 introduces the current state of the art of TRIP

  14. CORROSION INHIBITOR FOR CARBON STEELS

    African Journals Online (AJOL)

    corrosion inhibitor for carbon steel in 3% ac]neon.s' NaCl solution (pH 6) ... compared to stainless steels (Buchweishaija & Hagen 1997). Organic compounds are ... resistant dust for break and clutch linings, wood binders and mould (Gedam.

  15. Hydrogen Embrittlement of Structural Steels

    Energy Technology Data Exchange (ETDEWEB)

    Somerday, Brian P.; San Marchi, Christopher W

    2014-08-01

    Carbon-manganese steels are candidates for the structural materials in hydrogen gas pipelines; however, it is well known that these steels are susceptible to hydrogen embrittlement. Decades of research and industrial experience have established that hydrogen embrittlement compromises the structural integrity of steel components. This experience has also helped identify the failure modes that can operate in hydrogen containment structures. As a result, there are tangible ideas for managing hydrogen embrittlement in steels and quantifying safety margins for steel hydrogen containment structures. For example, fatigue crack growth aided by hydrogen embrittlement is a well-established failure mode for steel hydrogen containment structures subjected to pressure cycling. This pressure cycling represents one of the key differences in operating conditions between current hydrogen pipelines and those anticipated in a hydrogen delivery infrastructure. Applying structural integrity models in design codes coupled with measurement of relevant material properties allows quantification of the reliability/integrity of steel hydrogen pipelines subjected to pressure cycling. Furthermore, application of these structural integrity models is aided by the development of physics-based predictive models, which provide important insights such as the effects of microstructure on hydrogen-assisted fatigue crack growth. Successful implementation of these structural integrity and physics-based models enhances confidence in the design codes and enables decisions about materials selection and operating conditions for reliable and efficient steel hydrogen pipelines.

  16. Great Challenge in Steel Export

    Institute of Scientific and Technical Information of China (English)

    Charlsea Liu

    2009-01-01

    @@ In 2008, the export of China steel products experienoeu, a splendid period f fast growing, and then disappointedly followed by fast depression. Until lest December, China in 2008 exported steel products of 59.21 million tons, less than the same term in 2007 by 3.48 million tons, declining about 5.6%.

  17. Steels from materials science to structural engineering

    CERN Document Server

    Sha, Wei

    2013-01-01

    Steels and computer-based modelling are fast growing fields in materials science as well as structural engineering, demonstrated by the large amount of recent literature. Steels: From Materials Science to Structural Engineering combines steels research and model development, including the application of modelling techniques in steels.  The latest research includes structural engineering modelling, and novel, prototype alloy steels such as heat-resistant steel, nitride-strengthened ferritic/martensitic steel and low nickel maraging steel.  Researchers studying steels will find the topics vital to their work.  Materials experts will be able to learn about steels used in structural engineering as well as modelling and apply this increasingly important technique in their steel materials research and development. 

  18. Computer Aided Mass Balance Analysis for AC Electric Arc Furnace Steelmaking

    Institute of Scientific and Technical Information of China (English)

    (ü)nal Camdali; Murat Tunc

    2005-01-01

    A mass balance analysis was undertaken for liquid steel production using a computer program specially developed for the AC electric arc furnace at an important alloy steel producer in Turkey. The data obtained by using the computer program were found to be very close to the actual production ones.

  19. Exergy analysis and efficiency in an industrial AC electric ARC furnace

    Energy Technology Data Exchange (ETDEWEB)

    Camdali, U. [Development Bank of Turkey, Ankara (Turkey); Tunc, M. [Yeditepe University, Istanbul (Turkey). Faculty of Engineering

    2003-12-01

    In this study, the steel production process in the AC electric arc furnace (EAF) is discussed and an exergy analysis has been undertaken for the EAF with scrap preheating for an alloyed steel producer in Turkey. Exergy analysis has been employed to obtain optimum design parameters and operation conditions. In this work; obtained results are compared with measured values and previous literature. (author)

  20. Nanoprecipitation in bearing steels

    Energy Technology Data Exchange (ETDEWEB)

    Barrow, A.T.W. [SKF University Technology Centre, Department of Materials Science and Metallurgy, University of Cambridge, Cambridge CB2 3QZ (United Kingdom); Rivera-Diaz-del-Castillo, P.E.J., E-mail: pejr2@cam.ac.uk [SKF University Technology Centre, Department of Materials Science and Metallurgy, University of Cambridge, Cambridge CB2 3QZ (United Kingdom)

    2011-11-15

    {theta}-phase is the main hardening species in bearing steels and appears in both martensitically and bainitically hardened microstructures. This work presents a survey of the microstrucural features accompanying nanoprecipitation in bearing steels. Nanoprecipitate structures formed in 1C-1.5Cr wt.% with additions of Cr, Mn, Mo, Si and Ni are studied. The work is combined with thermodynamic calculations and neural networks to predict the expected matrix composition, and whether this will transform martensitically or bainitically. Martensite tetragonality, composition and the amount of retained austenite are related to hardness and the type of nanoprecipitate structures in martensitic grades. The {theta}-phase volume fraction, the duration of the bainite to austenite transformation and the amount of retained austenite are related to hardness and a detailed quantitative description of the precipitate nanostructures. Such description includes compositional studies using energy-dispersive spectroscopy, which shows that nanoprecipitate formation takes place under paraequilibrium. Special attention is devoted to a novel two-step bainite tempering process which shows maximum hardness; we prove that this is the most effective process for incorporating solute into the precipitates, which are finer than those resulting from one-step banitic transformation processes.

  1. Atmospheric electricity

    CERN Document Server

    Chalmers, J Alan

    1957-01-01

    Atmospheric Electricity brings together numerous studies on various aspects of atmospheric electricity. This book is composed of 13 chapters that cover the main problems in the field, including the maintenance of the negative charge on the earth and the origin of the charges in thunderstorms. After a brief overview of the historical developments of atmospheric electricity, this book goes on dealing with the general principles, results, methods, and the MKS system of the field. The succeeding chapters are devoted to some aspects of electricity in the atmosphere, such as the occurrence and d

  2. Electrical stator

    Science.gov (United States)

    Fanning, Alan W.; Olich, Eugene E.

    1994-01-01

    An electrical stator of an electromagnetic pump includes first and second spaced apart coils each having input and output terminals for carrying electrical current. An elongate electrical connector extends between the first and second coils and has first and second opposite ends. The connector ends include respective slots receiving therein respective ones of the coil terminals to define respective first and second joints. Each of the joints includes a braze filler fixedly joining the connector ends to the respective coil terminals for carrying electrical current therethrough.

  3. Ladle furnace application at Companhia Siderurgica Belgo-Mineira LD steel industry; Aplicacao de forno panela na aciaria LD da CSBM

    Energy Technology Data Exchange (ETDEWEB)

    Paes, Jose E.; Magalhaes, Jorge L. de; Batista, Julio B. [Companhia Siderurgica Belgo-Mineira (CSBM), Joao Monlevade, MG (Brazil)

    1989-12-31

    The ladle furnace is often used in steel plants with electric arc furnaces. CSBM introduces this important metallurgical process in its new steel plant. In this paper, the results obtained with the ladle furnace are shown, with special emphasis in a better control of the operational variables and the productivity and quality gains which result from such process.9 figs., 3 tabs

  4. Improving the toughness of ultrahigh strength steel

    Energy Technology Data Exchange (ETDEWEB)

    Soto, Koji

    2002-08-15

    The ideal structural steel combines high strength with high fracture toughness. This dissertation discusses the toughening mechanism of the Fe/Co/Ni/Cr/Mo/C steel, AerMet 100, which has the highest toughness/strength combination among all commercial ultrahigh strength steels. The possibility of improving the toughness of this steel was examined by considering several relevant factors.

  5. 49 CFR 192.55 - Steel pipe.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Steel pipe. 192.55 Section 192.55 Transportation... BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Materials § 192.55 Steel pipe. (a) New steel pipe is... in accordance with paragraph (c) or (d) of this section. (b) Used steel pipe is qualified for use...

  6. Thermophysical Properties of Five Industrial Steels in the Solid and Liquid Phase

    Science.gov (United States)

    Wilthan, B.; Schützenhöfer, W.; Pottlacher, G.

    2017-07-01

    The need for characterization of thermophysical properties of steel was addressed in the FFG-Bridge Project 810999 in cooperation with our partner from industry, Böhler Edelstahl GmbH & Co KG. To optimize numerical simulations of production processes such as plastic deformation or remelting, additional and more accurate thermophysical property data were necessary for the group of steels under investigation. With the fast ohmic pulse heating circuit system and a commercial high-temperature Differential Scanning Calorimeter at Graz University of Technology, we were able to measure the temperature-dependent specific electrical resistivity and specific enthalpy for a set of five high alloyed steels: E105, M314, M315, P800, and V320 from room temperature up into the liquid phase. The mechanical properties of those steels make sample preparation an additional challenge. The described experimental approach typically uses electrically conducting wire-shaped specimen with a melting point high enough for the implemented pyrometric temperature measurement. The samples investigated here are too brittle to be drawn as wires and could only be cut into rectangular specimen by Electrical Discharge Machining. Even for those samples all electrical signals and the temperature signal can be recorded with proper alignment of the pyrometer. For each material under investigation, a set of data including chemical composition, solidus and liquidus temperature, enthalpy, electrical resistivity, and thermal diffusivity as a function of temperature will be reported.

  7. Stahlschüssel key to steel

    CERN Document Server

    Wegst, W S

    2016-01-01

    The Key to Steel (Stahlschlüssel/Stahlschluessel) cross reference book will help you to decode / decipher steel designations and find equivalent materials worldwide. The 2016 edition includes more than 70,000 standard designations and trade names from approximately 300 steelmakers and suppliers. Presentation is trilingual: English, French, and German. Materials covered include structural steels, tool steels, valve steels, high temperature steels and alloys, stainless and heat-resisting steels, and more. Standards and designations from 25 countries are cross-referenced.

  8. Electric machine

    Science.gov (United States)

    El-Refaie, Ayman Mohamed Fawzi [Niskayuna, NY; Reddy, Patel Bhageerath [Madison, WI

    2012-07-17

    An interior permanent magnet electric machine is disclosed. The interior permanent magnet electric machine comprises a rotor comprising a plurality of radially placed magnets each having a proximal end and a distal end, wherein each magnet comprises a plurality of magnetic segments and at least one magnetic segment towards the distal end comprises a high resistivity magnetic material.

  9. Multi-objective optimal strategy for steam power system in steel industry based on electricity equivalent calculation%基于等效电法的钢铁企业蒸汽系统多目标运行优化策略

    Institute of Scientific and Technical Information of China (English)

    陈骏; 周伟国; 王海; 李苏

    2016-01-01

    The steam power system in steel industries is featured by a variety of energy and various energy producers. In this paper, a method to convert energy into electricity equivalent is introduced to analyze the efficiency of energy conversion in the system, and mathematical programming and optimization are employed to improve energy management based on the background of steam power system in a large iron and steel company. With the establishment of mixed integer nonlinear programming model which is multi-objective, the global optimal solution will be achieved by solve the multi-objective-constrained model by LINGO step by step on condition that the objectives, the minimum cost of energy hourly and the maximum exergy efficiency, and the constraints including the capacity of power plants, energy demand and operating cost are set. Pareto front is to be achieved by solving the objective function-the maximum exergy efficiency-with cost constraint by the minimum cost of energy hourly multiplying an over-relaxation which is little bigger than 1. Rationality, feasibility and efficiency of ultimate optimization solution by stepwise multi-objective optimization is to be demonstrated in comparison with solutions by single-objective optimization and multi-objective genetic algorithm. The schedule of effective operation at low cost of steam power system is to be well-founded in theory in accordance with the optimal solution.%针对钢铁企业蒸汽系统汽源设备多、能源品种多的特点,以某大型钢铁企业实际运行的蒸汽系统为背景,运用等效电方法对蒸汽系统的能量转换作出科学分析,采用数学规划方法,建立多目标的混合整数非线性规划模型(MINLP)。采用分步优化方法,先以蒸汽系统小时能源总成本最低为目标,将得到的结果乘以松弛系数建立成本约束并以㶲效率最高为目标,利用LINGO软件求得多目标-约束优化模型的全局最优解,再通过改变松弛

  10. Cold-formed steel design

    CERN Document Server

    Yu, Wei-Wen

    2010-01-01

    The definitive text in the field, thoroughly updated and expanded Hailed by professionals around the world as the definitive text on the subject, Cold-Formed Steel Design is an indispensable resource for all who design for and work with cold-formed steel. No other book provides such exhaustive coverage of both the theory and practice of cold-formed steel construction. Updated and expanded to reflect all the important developments that have occurred in the field over the past decade, this Fourth Edition of the classic text provides you with more of the detailed, up-to-the-minute techni

  11. 2169 steel waveform experiments.

    Energy Technology Data Exchange (ETDEWEB)

    Furnish, Michael David; Alexander, C. Scott; Reinhart, William Dodd; Brown, Justin L.

    2012-11-01

    In support of LLNL efforts to develop multiscale models of a variety of materials, we have performed a set of eight gas gun impact experiments on 2169 steel (21% Cr, 6% Ni, 9% Mn, balance predominantly Fe). These experiments provided carefully controlled shock, reshock and release velocimetry data, with initial shock stresses ranging from 10 to 50 GPa (particle velocities from 0.25 to 1.05 km/s). Both windowed and free-surface measurements were included in this experiment set to increase the utility of the data set, as were samples ranging in thickness from 1 to 5 mm. Target physical phenomena included the elastic/plastic transition (Hugoniot elastic limit), the Hugoniot, any phase transition phenomena, and the release path (windowed and free-surface). The Hugoniot was found to be nearly linear, with no indications of the Fe phase transition. Releases were non-hysteretic, and relatively consistent between 3- and 5-mmthick samples (the 3 mm samples giving slightly lower wavespeeds on release). Reshock tests with explosively welded impactors produced clean results; those with glue bonds showed transient releases prior to the arrival of the reshock, reducing their usefulness for deriving strength information. The free-surface samples, which were steps on a single piece of steel, showed lower wavespeeds for thin (1 mm) samples than for thicker (2 or 4 mm) samples. A configuration used for the last three shots allows release information to be determined from these free surface samples. The sample strength appears to increase with stress from ~1 GPa to ~ 3 GPa over this range, consistent with other recent work but about 40% above the Steinberg model.

  12. Corrosion-protective coatings from electrically conducting polymers

    Science.gov (United States)

    Thompson, Karen Gebert; Bryan, Coleman J.; Benicewicz, Brian C.; Wrobleski, Debra A.

    1991-01-01

    In a joint effort between NASA Kennedy and LANL, electrically conductive polymer coatings were developed as corrosion protective coatings for metal surfaces. At NASA Kennedy, the launch environment consist of marine, severe solar, and intermittent high acid and/or elevated temperature conditions. Electrically conductive polymer coatings were developed which impart corrosion resistance to mild steel when exposed to saline and acidic environments. Such coatings also seem to promote corrosion resistance in areas of mild steel where scratches exist in the protective coating. Such coatings appear promising for many commercial applications.

  13. The problem of introducing an electrical current into liquid metal

    Energy Technology Data Exchange (ETDEWEB)

    Yavoyskiy, V.I.; Khanov, V.K.; Kovalev, P.I.; Povkh, I.L.

    1984-01-01

    The question of introducing an electrical current into a liquid metal by means of steel electrode plates mounted in the walls of groove fettling is examined. The contact between the electrodes and the liquid cast iron and steel was accomplished through openings in the fettling. The supply of current was accomplished through a circuit in which an electrical current, which traveled along the electrode downward and then through the openings in the fettling into the liquid metal, is fed to the upper part of the electrode. The results are of interest for studies of liquid metallic magnetohydrodynamic installations.

  14. Fabrication of stainless steel foil utilizing chromized steel strip

    Science.gov (United States)

    Loria, Edward A.

    1980-10-01

    Stainless steel foil has properties which are, in many respects, unmatched by alternative thin films. The high strength to weight ratio and resistance to corrosion and oxidation at elevated temperatures are generally advantageous. The aerospace and automotive industries have used Type 430 and 304 foil in turbine engine applications. Foil around 2 mils (5.1 × 10-3 cm) thick has been appropriate for the recuperator or heat exchanger and this product has also been used in honeycomb and truss-core structures. Further, such foil has been employed as a wrap to protect tool steel parts from contamination during heat treating. A large part of the high cost of producing stainless steel foil by rolling is due to the complicated and expensive rolling mill and annealing equipment involved. A method will be described which produces (solid) stainless steel foil from chromized (coated) steel which can be cheaper than the conventional processing stainless steel, such as Type 430, from ingot to foil. Also, the material is more ductile and less work hardenable during processing to foil and consequently intermediate annealing treatments are eliminated and scrap losses minimized.

  15. Corrosion of Steels in Steel Reinforced Concrete in Cassava Juice

    Science.gov (United States)

    Oluwadare, G. O.; Agbaje, O.

    The corrosion of two types of construction steels, ST60Mn and RST37-2♦, in a low cyanide concentration environment (cassava juice) and embedded in concrete had been studied. The ST60 Mn was found to be more corrosion resistant in both ordinary water and the cassava juice environment. The cyanide in cassava juice does not attack the steel but it provides an environment of lower pH around the steel in the concrete which leads to breakdown of the passivating film provided by hydroxyl ions from cement. Other factors such as the curing time of the concrete also affect the corrosion rates of the steel in the concrete. The corrosion rate of the steel directly exposed to cassava juice i.e., steel not embedded in concrete is about twice that in concrete. Long exposure of concrete structure to cassava processing effluent might result in deterioration of such structures. Careful attention should therefore be paid to disposal of cassava processing effluents, especially in a country like Nigeria where such processing is now on the increase.

  16. Electric fields and electrical insulation

    DEFF Research Database (Denmark)

    McAllister, Iain Wilson

    2002-01-01

    The adoption of a field-theoretical approach to problems arising in the framework of electrical insulation is discussed with reference to six main topics, which have been addressed over the last 30 years. These include uniform field electrodes, Green's differential equation, electrode surface......, it is amply demonstrated that such an approach can lead to significant progress in many areas of electrical insulation....

  17. Hyperplasticity effect under magnetic pulse straightening of dual phase steel

    Science.gov (United States)

    Falaleev, AP; Meshkov, VV; Shymchenko, A.

    2016-10-01

    An investigation of the behaviour of dual phase steel parts during straightening operations, by means of magnetic pulse treatment, is presented. The mechanical analysis of magnetic-pulse treatment for the straightening of thin-walled sheet metal parts produced from dual phase steel was performed, taking into account the effect of hyperplasticity under the influence of the magnetic field. Taking account of the causes of the hyperplasticity and thus the increase of material plasticity, it has been shown that the magnetic impulse gravity can be adjusted by controlling the operation modes. The dependence of the generated magnetic impulse gravity force on the electrical current strength inducted in this part was explored and used for analysis of the magnetic pulse straightening of dual phase steel part. Experimental results were obtained for thin-walled sheet metal part produced from dual phase steel DP 780. The results are used to demonstrate the material deformation under the influence of magnetic impulse gravity force considering the increase of material plasticity. The dependence of relative material deformation on the generated magnetic impulse gravity as well as on the current strength induced in this material was obtained and analyzed

  18. Novel sintered ceramic materials incorporated with EAF carbon steel slag

    Science.gov (United States)

    Karayannis, V.; Ntampegliotis, K.; Lamprakopoulos, S.; Papapolymerou, G.; Spiliotis, X.

    2017-01-01

    In the present research, novel sintered clay-based ceramic materials containing electric arc furnace carbon steel slag (EAFC) as a useful admixture were developed and characterized. The environmentally safe management of steel industry waste by-products and their valorization as secondary resources into value-added materials towards circular economy have attracted much attention in the last years. EAF Carbon steel slag in particular, is generated during the manufacture of carbon steel. It is a solid residue mainly composed of rich-in- Fe, Ca and Si compounds. The experimental results show that the beneficial incorporation of lower percentages of EAFC up to 6%wt. into ceramics sintered at 950 °C is attained without significant variations in sintering behavior and physico-mechanical properties. Further heating up to 1100 °C strongly enhances the densification of the ceramic microstructures, thus reducing the porosity and strengthening their mechanical performance. On the other side, in terms of thermal insulation behavior as well as energy consumption savings and production cost alleviation, the optimum sintering temperature appears to be 950 °C.

  19. Steels for cryogenic power engineering

    Energy Technology Data Exchange (ETDEWEB)

    Ermakov, B.S.; Nikolaich A.Y.; Oparin, V.A.

    1986-09-01

    The authors investigated steels containing 0.9% C and 30% Mnwhich were additionally alloyed with 2, 4, 6, 8, 10, and 11% Al. Phase analysis on a diffractometer established that steels containing up to 10% Al have a single-phase austenitic structure and do not undergo any transformations whatsoever in plastic deformation and when cooled to 4 K. The magnetic permeability in an external magnetic field with intensity 620 kA/m and the mechanical properties of the investigated steels are presented in a table. These properties improve when their aluminum content increases to 10%; further alloying with aluminum causes some impairment of the plastic and ductile properties which is connected with the formation of alpha-phase in the structure of the steels.

  20. Weld bonding of stainless steel

    DEFF Research Database (Denmark)

    Santos, I. O.; Zhang, Wenqi; Goncalves, V.M.

    2004-01-01

    This paper presents a comprehensive theoretical and experimental investigation of the weld bonding process with the purpose of evaluating its relative performance in case of joining stainless steel parts, against alternative solutions based on structural adhesives or conventional spot...

  1. Comparison of the secondary hardness effect after tempering of the hot-work tool steels

    Directory of Open Access Journals (Sweden)

    J. Mazurkiewicz

    2007-10-01

    Full Text Available Purpose: of this paper was to examine of the secondary hardness effect after tempering of the developed complex hot-work tool steel 47CrMoWVTiCeZr16-26-8 in relation to standard hot-work tool steel X40CrMoV5-1.Design/methodology/approach: The investigations steels were made using the specimens made from the experimental steel, for which the working 47CrMoW¬V¬TiCe¬Zr16-26-8 denotation was adopted, similar to the ones used in the ISO Standard on using the standard alloy hot-work tool steel X40CrMoV5-1. Both investigated steels were melted in a vacuum electric furnace. Specimens made from the investigated steels were heat treated with austenitizing in salt bath furnaces for 30 minutes in the temperature range of 970-1180°C with gradation of 30°C. Next, the specimens were tempered twice in the temperature range of 450-660°C for 2 hours.Findings: The secondary hardness effect after tempering from temperature of 540oC in the 47CrMoW¬V¬Ti¬CeZr16-26-8 steel and from temperature of 510°C for the X40CrMoV5-1 steel, which is caused by the carbides M4C3 and M7C3 in the 47CrMoWVTiCeZr16-26-8 steel and M7C3 in the X40CrMoV5-1 steel.Practical implications: The developed complex hot-work tool steel 47CrMoWVTiCeZr16-26-8 can be used to the hot work small-size tools which requires higher strength properties at elevated temperatureOriginality/value: The obtained results show the influence of the chemical compositions on the secondary hardness effect after tempering in the hot-work tool steel. The secondary hardness effect after tempering determined structure and mechanical properties in the this kinds of steels group.

  2. MICROALLOYED STEELS FOR THE AUTOMOTIVE INDUSTRY

    Directory of Open Access Journals (Sweden)

    Debanshu Bhattacharya

    2014-12-01

    Full Text Available Two major drivers for the use of newer steels in the automotive industry are fuel efficiency and increased safety performance. Fuel efficiency is mainly a function of weight of steel parts, which in turn, is controlled by gauge and design. Safety is determined by the energy absorbing capacity of the steel used to make the part. All of these factors are incentives for the U.S. automakers to use both Highly Formable and Advanced High Strength Steels (AHSS to replace the conventional steels used to manufacture automotive parts in the past. AHSS is a general term used to describe various families of steels. The most common AHSS is the dual-phase steel that consists of a ferrite-martensite microstructure. These steels are characterized by high strength, good ductility, low tensile to yield strength ratio and high bake hardenability. Another class of AHSS is the complex-phase or multi-phase steel which has a complex microstructure consisting of various phase constituents and a high yield to tensile strength ratio. Transformation Induced Plasticity (TRIP steels is another class of AHSS steels finding interest among the U.S. automakers. These steels consist of a ferrite-bainite microstructure with significant amount of retained austenite phase and show the highest combination of strength and elongation, so far, among the AHSS in use. High level of energy absorbing capacity combined with a sustained level of high n value up to the limit of uniform elongation as well as high bake hardenability make these steels particularly attractive for safety critical parts and parts needing complex forming. A relatively new class of AHSS is the Quenching and Partitioning (Q&P steels. These steels seem to offer higher ductility than the dual-phase steels of similar strengths or similar ductility as the TRIP steels at higher strengths. Finally, martensitic steels with very high strengths are also in use for certain parts. The most recent initiative in the area of AHSS

  3. Hydrogen embrittlement of structural steels.

    Energy Technology Data Exchange (ETDEWEB)

    Somerday, Brian P.

    2010-06-01

    Carbon-manganese steels are candidates for the structural materials in hydrogen gas pipelines, however it is well known that these steels are susceptible to hydrogen embrittlement. Decades of research and industrial experience have established that hydrogen embrittlement compromises the structural integrity of steel components. This experience has also helped identify the failure modes that can operate in hydrogen containment structures. As a result, there are tangible ideas for managing hydrogen embrittement in steels and quantifying safety margins for steel hydrogen containment structures. For example, fatigue crack growth aided by hydrogen embrittlement is a key failure mode for steel hydrogen containment structures subjected to pressure cycling. Applying appropriate structural integrity models coupled with measurement of relevant material properties allows quantification of safety margins against fatigue crack growth in hydrogen containment structures. Furthermore, application of these structural integrity models is aided by the development of micromechanics models, which provide important insights such as the hydrogen distribution near defects in steel structures. The principal objective of this project is to enable application of structural integrity models to steel hydrogen pipelines. The new American Society of Mechanical Engineers (ASME) B31.12 design code for hydrogen pipelines includes a fracture mechanics-based design option, which requires material property inputs such as the threshold for rapid cracking and fatigue crack growth rate under cyclic loading. Thus, one focus of this project is to measure the rapid-cracking thresholds and fatigue crack growth rates of line pipe steels in high-pressure hydrogen gas. These properties must be measured for the base materials but more importantly for the welds, which are likely to be most vulnerable to hydrogen embrittlement. The measured properties can be evaluated by predicting the performance of the pipeline

  4. Feasibility study of utilizing solar furnace technology in steel making industry

    Energy Technology Data Exchange (ETDEWEB)

    Abbaspoursani, K. [The Faculty of Mechanical Engineering, Takestan Islamic Azad University (Iran, Islamic Republic of)], Email: a.abbaspour@tiau.ac.ir; Tofigh, A.A.; Nahang Toudeshki, S.; Hadadian, A. [Department of Energy, Materials and Energy Research Center (Iran, Islamic Republic of)], Email: Ali.A.Tofigh@gmail.com, email: toudeshki@hotmail.com, email: Arash.Hadadian@gmail.com; Farahmandpour, B. [Iranian Fuel Conservation company (Iran, Islamic Republic of)], Email: farahmandpour@gmail.com

    2011-07-01

    In Iran, the casting industry consumes 33.6% of electricity production, and most of this electricity is used in the melting process. Currently, scrap preheating is done using electric arc furnaces and the aim of this study is to assess the feasibility of replacing electric arc furnaces with solar furnaces. The performance of solar furnaces in the Iran Alloy Steel Company under Yazd climate conditions was studied. It was found that the solar irradiation time and solar insulation are sufficient to operate a solar furnace with the capacity to preheat 250 thousand tons per year of scrap to 500 degrees celsius. Results showed that such a furnace would decrease energy consumption by 40 GWh per year and that it would take 5 years to return the investment. This study demonstrated that operating a solar furnace in the Iran Alloy Steel Company under Yazd climate conditions is feasible and would result in economic and environmental benefits.

  5. The uncertainties of magnetic properties measurements of electrical sheet steel

    CERN Document Server

    Ahlers, H

    2000-01-01

    In this work, uncertainties in measurements of magnetic properties of Epstein- and single-sheet samples have been determined according to the 'Guide To The Expression Of Uncertainty In Measurement', [International Organization for Standardization (1993)]. They were calculated for the results at predicted values of parameters taking into account the non-linear dependences. The measurement results and the uncertainties are calculated simultaneously by a computer program.

  6. Streamlining Iron and Steel Production

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Eliminating unproductive iron and steel facilities is vital to environmental protection and sustainable development of this industry The Chinese Government is once again shutting down unproductive plants in tune with its green policy and the march toward sustainable development.This time it’s the iron and steel industry to feel the brunt of the Chinese Government’s stringent measures. The deafening buzz of factory floors have

  7. Rapid Cycle Casting of Steel

    Science.gov (United States)

    1981-07-01

    such as macrosegregation, hot tears, and blowholes are also difficult to control. Rheocasting l on the other hand, is a recent development which...viscosity. Advantages of the rheocasting process are: * Reduced attack of die or mold because of the reduced tempera- ture (by 1000 C for steel) and...4W W ’ V6W 4 1.2 THE SD PROCESS Many metals, including steel, can be cast at still lower tempera- soliifiction(2) tures than rheocasting by

  8. Analysis of plasma nitrided steels

    Science.gov (United States)

    Salik, J.; Ferrante, J.; Honecy, F.; Hoffman, R., Jr.

    1987-01-01

    The analysis of plasma nitrided steels can be divided to two main categories - structural and chemical. Structural analysis can provide information not only on the hardening mechanisms but also on the fundamental processes involved. Chemical analysis can be used to study the kinetics for the nitriding process and its mechanisms. In this paper preliminary results obtained by several techniques of both categories are presented and the applicability of those techniques to the analysis of plasma-nitrided steels is discussed.

  9. Evaluation of steel slag and crushed limestone mixtures as subbase material in flexible pavement

    Directory of Open Access Journals (Sweden)

    Ahmed Ebrahim Abu El-Maaty Behiry

    2013-03-01

    Full Text Available Steel slag is produced as a by-product during the oxidation of steel pellets in an electric arc furnace. This by-product that mainly consists of calcium carbonate is broken down to smaller sizes to be used as aggregates in pavement layers. They are particularly useful in areas where a good-quality aggregate is scarce. This research study was conducted to evaluate the effect of quantity of steel slag on the mechanical properties of blended mixes with crushed limestone aggregates, which used as subbase material in Egypt. Moreover, a theoretical analysis was employed to estimate the resistance for failure factors such as vertical deformations, vertical and radial stresses and vertical strains of subbase under overweight trucks loads. These loads cause severe deterioration to the pavement and thus reduce its life. The results indicated that the mechanical characteristics, and the resistance factors were improved by adding steel slag to the crushed limestone.

  10. Precipitation process of Z-phase in 9-12%CR steels

    DEFF Research Database (Denmark)

    Danielsen, Hilmar Kjartansson

    2014-01-01

    Precipitation of Z-phase, Cr(V,Nb)N, is known to negatively affect creep properties of 9-12%Cr steels for power plant applications as it dissolves finely distributed MX particles, (V,Nb)N, especially in high Cr steels. As the Z-phase precipitates slowly as large particles, this causes a net drop......, allowing for a quantification of the Z-phase precipitation. The Z-phase was found to precipitate 20-50 times faster in the 12%Cr steel compared to 9%Cr steel in the temperature range 600-650°C. The transformation of MX into Z-phase was followed in a Ta containing alloy without V or Nb. In this alloy the Z...... and crystallographically into Z-phase CrTaN particles. Copyright © 2014 Electric Power Research Institute, Inc. Distributed by ASM International®. All rights reserved....

  11. The effect of the production process of medium-carbon steel on fatigue strength

    Directory of Open Access Journals (Sweden)

    T. Lipiński

    2010-04-01

    Full Text Available The experimental material comprised semi-finished, high grade, medium-carbon structural steel for the production of mining chains. Steel was melted in a 140 ton electric furnace and desulfurized (E. In the second analyzed variant, steel was additionally refined with argon (EA. In the third variant, steel was melted in a 100 ton converter. Secondary treatment involved vacuum circulation degassing. Specimens with a diameter of 10 mm were prepared by hardening and tempering at 200, 300, 400, 500 and 600°C. Fatigue tests were performed with the use of a rotary bending machine at a frequency of 6000 cpm. The results were processed and presented in graphic form.

  12. Heavy metal adsorption changes of EAF steel slag after phosphorus adsorption.

    Science.gov (United States)

    Song, Guanling; Cao, Lijing; Chen, Xiao; Hou, Wenhua; Wang, Qunhui

    2012-01-01

    A kind of electric arc furnace (EAF) steel slag was phosphated, and its isothermal and dynamic adsorptions of copper, cadmium, and lead ions were measured to determine if heavy metal adsorption changes after phosphorus adsorption. The surface area increased greatly after the slag was phosphated. Isothermal adsorption experiments showed that the theoretical Q(max) of the EAF steel slag on Cu(2+), Cd(2+), and Pb(2+) improved 59, 50, and 89% respectively after it was phosphated. Dynamic adsorption results showed that the greatest adsorption capacities of unit volume of Cu(2+), Cd(2+), and Pb(2+) were 2.2, 1.8, and 1.8 times that of the column packed with original EAF steel slag when the column was packed with phosphate EAF steel slag at the same heavy metal ion concentration. The breakthrough time, the exhaustion time and elution efficiency of the column also increased when the column was packed with phosphated EAF steel slag compared with that packed with original EAF steel slag. Phosphorus adsorption could further improve the heavy metal ion adsorption of the EAF steel slag.

  13. Effects of Cr - Ni 18/9 Austenitic Cast Steel Modification by Mischmetal

    Directory of Open Access Journals (Sweden)

    M. Gajewski

    2012-12-01

    Full Text Available This paper presents the results of Cr - Ni 18/9 austenitic cast steel modifications by mischmetal. The study was conducted on industrial melts. Cast steel was melted in an electric induction furnace with a capacity of 2000 kg and a basic lining crucible. .The mischmetal was introduced into the ladle during tapping of the cast steel from the furnace. The effectiveness of modification was examined with the carbon content of 0.1% and the presence of δ ferrite in the structure of cast steel stabilized with titanium. The changes in the structure of cast steel and their effect on mechanical properties and intergranular corrosion were studied. It was found that rare earth metals decrease the sulfurcontent in cast steel and above all, they cause a distinct change in morphology of the δ ferrite and non-metallic inclusions. These changes have improved mechanical properties. R02, Rm, and A5 and toughness increased significantly. There was a great increase of the resistance to intergranular corrosion in the Huey test. The study confirmed the high efficiency of cast steel modification by mischmetal in industrial environments. The final effect of modification depends on the form and manner of placing mischmetal into the liquid metal and the melting technology, ie the degree of deoxidation and desulfurization of the metal in the furnace.

  14. Effects of Cr - Ni 18/9 Austenitic Cast Steel Modification by Mischmetal

    Directory of Open Access Journals (Sweden)

    Gajewski M.

    2012-12-01

    Full Text Available This paper presents the results of Cr - Ni 18/9 austenitic cast steel modifications by mischmetal. The study was conducted on industrial melts. Cast steel was melted in an electric induction furnace with a capacity of 2000 kg and a basic lining crucible. .The mischmetal was introduced into the ladle during tapping of the cast steel from the furnace. The effectiveness of modification was examined with the carbon content of 0.1% and the presence of δ ferrite in the structure of cast steel stabilized with titanium. The changes in the structure of cast steel and their effect on mechanical properties and intergranular corrosion were studied. It was found that rare earth metals decrease the sulfur content in cast steel and above all, they cause a distinct change in morphology of the δ ferrite and non-metallic inclusions. These changes have improved mechanical properties. R02, Rm, and A5 and toughness increased significantly. There was a great increase of the resistance to intergranular corrosion in the Huey test. The study confirmed the high efficiency of cast steel modification by mischmetal in industrial environments. The final effect of modification depends on the form and manner of placing mischmetal into the liquid metal and the melting technology, ie the degree of deoxidation and desulfurization of the metal in the furnace.

  15. The modified procedures in coercivity scaling*

    Directory of Open Access Journals (Sweden)

    Najgebauer Mariusz

    2015-09-01

    Full Text Available The paper presents a scaling approach to the analysis of coercivity. The Widom-based procedure of coercivity scaling has been tested for non-oriented electrical steel. Due to insufficient results, the scaling procedure was improved relating to the method proposed by Van den Bossche. The modified procedure of coercivity scaling gave better results, in comparison to the original approach. The influence of particular parameters and a range of measurement data used in the estimations on the final effect of the coercivity scaling were discussed.

  16. Iron losses evaluation in soft magnetic materials with a sinusoidal voltage supply

    DEFF Research Database (Denmark)

    Nedelcu, Steluţa; Ritchie, Ewen; Leban, Krisztina Monika

    2013-01-01

    This paper presents an evaluation method of for specific iron losses in non-oriented laminated steel suitable for electric motors and transformers in the case of a sinusoidal excitation. The model is based on the separation of loss contribution due to hysteresis, eddy currents and excess losses...... and it is proposing an identification procedure for the model coefficients from multi-frequency single sheet tests. The frequencies used are in the range 10 Hz and 150 Hz and with the values of magnetic flux density in the range 0.1 T and 1.4 T. The model was applied on six magnetic materials of different thicknesses...

  17. Electrical Conductivity.

    Science.gov (United States)

    Hershey, David R.; Sand, Susan

    1993-01-01

    Explains how electrical conductivity (EC) can be used to measure ion concentration in solutions. Describes instrumentation for the measurement, temperature dependence and EC, and the EC of common substances. (PR)

  18. Electrical Injuries

    Science.gov (United States)

    ... it can pass through your body and cause injuries. These electrical injuries can be external or internal. You may have one or both types. External injuries are skin burns. Internal injuries include damage to ...

  19. Electricity derivatives

    CERN Document Server

    Aïd, René

    2015-01-01

    Offering a concise but complete survey of the common features of the microstructure of electricity markets, this book describes the state of the art in the different proposed electricity price models for pricing derivatives and in the numerical methods used to price and hedge the most prominent derivatives in electricity markets, namely power plants and swings. The mathematical content of the book has intentionally been made light in order to concentrate on the main subject matter, avoiding fastidious computations. Wherever possible, the models are illustrated by diagrams. The book should allow prospective researchers in the field of electricity derivatives to focus on the actual difficulties associated with the subject. It should also offer a brief but exhaustive overview of the latest techniques used by financial engineers in energy utilities and energy trading desks.

  20. MICROSTRUCTURE AND PROPERTIES OF DEEP CROGENIC TREATMENT ELECTRODES FOR SPOT WELDING HOT DIP GALVANIZED STEEL

    Institute of Scientific and Technical Information of China (English)

    Wu Zhisheng; Liu Cuirong; Wang Jiuhai; Shan Ping; Hu Shengsun; Lian Jinrui

    2005-01-01

    The microstructure and elements distribution of the deep cryogenic treatment electrodes and non-cryogenic treatment electrodes for spot welding hot dip galvanized steel are observed by a scanning electrical microscope. The grain sizes, the resistivity and the hardness of the electrodes before and after deep cryogenic treatment are measured by X-ray diffraction, the DC double arms bridge and the Brinell hardness testing unit respectively. The spot welding process performance of hot dip galvanized steel plate is tested and the relationship between microstructure and physical properties of deep cryogenic treatment electrodes is analyzed. The experimental results show that deep cryogenic treatment makes Cr, Zr in deep cryogenic treatment electrodes emanate dispersedly and makes the grain of deep cryogenic treatment electrodes smaller than non-cryogenic treatment ones so that the electrical conductivity and the thermal conductivity of deep cryogenic treatment electrodes are improved very much, which make spot welding process performance of the hot dip galvanized steel be improved.

  1. Effect of structural steel ion plasma nitriding on material durability in pulsed high magnetic fields

    Science.gov (United States)

    Spirin, A. V.; Krutikov, V. I.; Koleukh, D. S.; Mamaev, A. S.; Paranin, S. N.; Gavrilov, N. V.; Kaigorodov, A. S.

    2017-05-01

    The work was aimed to study the influence of plasma nitriding on electrical and mechanical properties of structural steels and their durability in pulsed high magnetic field. The plates and cylindrical magnetic flux concentrators were made of several steel grades (30KhGS, 40Kh, 50KhGA, 38Kh2MYuA, and U8A), heat-treated, and subjected to the low-temperature (400, 500°C) plasma nitriding. Electrical and mechanical properties of materials, phase composition of steel surface layer, microstructure and microhardness profiles were investigated on the plates before and after plasma treatment. Microstructure and microhardness profiles across the subsurface layer of plasma treated and untreated concentrators applied for high magnetic field generation were also studied. Magnetic field of 50 T under tens of microseconds in duration inside the flux concentrators was generated by long-life outer coil.

  2. Study on composite surface treatment of 38CrMoAl steel

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In this paper, a new composite surface treatment technology of electric brush plating Ni-W alloy and nitrocarburizing composite process of 38CrMoAl steel has been studied .The properties, microstructure and phase composition of the surface layer of 38CrMoAl steel are examined by optical microscopy , scanning electron microscope (SEM) and X-ray diffraction . The experiment on the wear resistance of surface layer is carried out . The effect of the thickness of electric brush plating of Ni-W alloy and the holding time of nitrocarburizing on the properties and the microstructure of surface layer are studied .The results show that good metallurgical bonding is transformed from mechanical bonding in electric brush plating deposits with 38CrMoAl steel; the components of surface deposit microstructure are Ni-base phase with less disperse WC,WN particles . The wear resistance of surface layer of 38CrMoAl steel treated by the composite process has increased 8 times compared with that by nitrocarburizing .The optimum electric brush plating thickness is 20μm , and the optimum holding time of nitrocarburizing is 80 min at 540℃.

  3. EMISSION FACTORS FOR IRON AND STEEL SOURCES: CRITERIA AND TOXIC POLLUTANTS

    Science.gov (United States)

    The report provides a comprehensive set of emission factors for sources of both criteria and toxic air pollutants in integrated iron and steel plants and specialty electric arc shops (minimills). Emission factors are identified for process sources, and process and open source fug...

  4. Short-term benefits of Cathodic Protection of steel in concrete

    NARCIS (Netherlands)

    Pacheco, J.; Polder, R.B.; Fraaij, A.L.A.; Mol, J.M.C.

    2012-01-01

    Cathodic Protection (CP) of steel in concrete has been used over the past decades in order to increase the remaining service life of concrete infrastructure. CP involves the application of an electrical current to the corroding reinforcing bars, thus stopping and preventing further corrosion. The ap

  5. Thermal analysis of high temperature phase transformations of steel

    Directory of Open Access Journals (Sweden)

    K. Gryc

    2013-10-01

    Full Text Available The series of thermal analysis measurements of high temperature phase transformations of real grain oriented electrical steel grade under conditions of two analytical devices (Netzsch STA 449 F3 Jupiter; Setaram SETSYS 18TM were carried out. Two thermo analytical methods were used (DTA and Direct thermal analysis. The different weight of samples was used (200 mg, 23 g. The stability/reproducibility of results obtained by used methodologies was verified. The liquidus and solidus temperatures for close to equilibrium conditions and during cooling (20 °C/min; 80 °C/min were determined. It has been shown that the higher cooling rate lead to lower temperatures for start and end of solidification process of studied steel grade.

  6. Review on Cold-Formed Steel Connections

    Science.gov (United States)

    Tan, Cher Siang; Mohammad, Shahrin; Md Tahir, Mahmood; Shek, Poi Ngian

    2014-01-01

    The concept of cold-formed light steel framing construction has been widespread after understanding its structural characteristics with massive research works over the years. Connection serves as one of the important elements for light steel framing in order to achieve its structural stability. Compared to hot-rolled steel sections, cold-formed steel connections perform dissimilarity due to the thin-walled behaviour. This paper aims to review current researches on cold-formed steel connections, particularly for screw connections, storage rack connections, welded connections, and bolted connections. The performance of these connections in the design of cold-formed steel structures is discussed. PMID:24688448

  7. Some peculiarities of corrosion of wheel steel

    Directory of Open Access Journals (Sweden)

    Alexander SHRAMKO

    2009-01-01

    Full Text Available Corrosion mechanism and rate of different chemical composition and structural condition of wheel steel were investigated. It was shown that “white layers”, variation in grain size and banding of wheel steel structure results in corrosion rate. Microstructure of steel from different elements of railway wheels after operation with corrosion was investigated. Wheel steel with addition of vanadium corroded more quickly than steel without vanadium. Non-metallic inclusions are the centre of corrosion nucleation and their influence on corrosion depends on type of inclusion. Mechanism of corrosion of wheel steel corrosion was discussed.

  8. Kinetics of borided gear steels

    Indian Academy of Sciences (India)

    Ibrahim Gunes

    2013-06-01

    In this study, the case properties and diffusion kinetics of GS18NiMoCr36 (GS18), GS22NiMoCr56 (GS22) and GS32NiCrMo6.4 (GS32) gear steels borided in Ekabor-II powder were investigated by conducting a series of experiments at temperatures of 1123, 1173 and 1223 K for 2, 4 and 6 h. The boride layer was characterized by optical microscopy, X-ray diffraction technique and microVickers hardness tester. X-ray diffraction analysis of boride layers on the surface of the steels revealed the existence of FeB, Fe2B, CrB and Cr2B compounds. The thickness of the boride layer increases by increasing boriding time and temperature for all steels. The hardness of the boride compounds formed on the surface of the steels GS18, GS22 and GS32 ranged from 1624 to 1905 HV0,05, 1702 to 1948 HV0,05, and 1745 to 2034 HV0,05 respectively, whereas Vickers hardness values of the untreated steels GS18, GS22 and GS32 were 335 HV0,05, 358 HV0,05 and 411 HV0,05, respectively. The activation energies (Q) of borided steels were 228.644 kJ/mol for GS18, 280.609 kJ/mol for GS22 and 294.359 kJ/mol for GS32. The growth kinetics of the boride layers forming on the GS18, GS22 and GS32 steels and the thickness of boride layers were also investigated.

  9. Determining the Noise Exposure Pattern in a Steel Company

    Directory of Open Access Journals (Sweden)

    Mehdi Hojati

    2016-03-01

    Full Text Available Introduction: Steel industries are one of the major needs of the country. Noise pollution in steel production operations is an occupational hazard because of special equipment such as electric arc furnaces. The aim of this study was to evaluate noise pollution in various units of a steel company for determining the occupational exposure pattern. Methods: This was a cross-sectional and analytical noise pollution study in various units of a steel company in Iran (Hamadan state. The sound pressure levels were measured in accordance with the ISO-9612 standard and using the Casella-Cel model 450 sound level meter on “A” frequency weighing and the “slow” mode for time response. The frequency analysis in one octave-band was done with measures on “C” frequency weighing. We used the Surfer V.10 software for interpolation and noise maps producing. Microsoft Office Excel 2010 software was used for graph drawing. Noise dosimetry was performed using model TES-1345 dosimeter. Results: The results of this study showed that 56% of the total measurement stations were in the danger zone [above 85 dB(A]. The maximum sound levels in the areas of electric arc furnaces and ladle furnace were recorded 112.2 dB(A and 97 dB(A, respectively. The averages of the noise dose in three occupational groups of industrial cleaner, melting and casting were 2133%, 514%, and 577%, respectively. The dominant frequencies recorded in two central frequencies were 125 Hz and 250 Hz, respectively. Conclusions: According to the results, occupational exposure to noise in all the units indicated a dominant frequency of less than 500 Hz and could not be protected by hearing protection devices. The noise doses were over 500% and the time exposure shifts could not be reduced. Therefore, performing technical control plans are of priority in this industry.

  10. High-power laser applications in Nippon Steel Corporation

    Science.gov (United States)

    Minamida, Katsuhiro

    2000-02-01

    The laser, which was invented in 1960, has been developed using various substances of solids, liquids, gases and semiconductors as laser active media. Applications of laser utilizing the coherent properties of laser light and the high power density light abound in many industries and in heavy industries respectively. The full-scale use of lasers in the steel industry began nearly 23 years ago with their applications as controllable light sources. Its contribution to the increase in efficiency and quality of the steel making process has been important and brought us the saving of the energy, the resource and the labor. Laser applications in the steel making process generally require high input energy, so it is essential to consider the interaction between the laser beam and the irradiated material. In particular, the reflectivity of the laser beam on the surface of material and the quantity of the laser-induced plasma are critical parameters for high efficient processes with low energy losses. We have developed plenty of new laser systems for the steel making process with their considerations in mind. A review of the following high-power-laser applications is given in the present paper: (1) Use of plasma as a secondary heat source in CO2 laser welding for connecting steel sheets of various grades. (2) Laser-assisted electric resistance welding of pipes. (3) New type all-laser-welded honeycomb panels for high-speed transport. (4) Laser flying welder for continuous hot rolling mill using two 45 kW CO2 lasers.

  11. Assessment of Energy Efficiency Improvement and CO2 Emission Reduction Potentials in India's Iron and Steel Industry

    Energy Technology Data Exchange (ETDEWEB)

    Morrow, III, William R. [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Hasanbeigi, Ali [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Sathaye, Jayant [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Xu, Tengfang [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States)

    2012-12-03

    India’s 2010 annual crude steel production was 68 Mt which accounted for nearly five percent of the world’s annual steel production in the same year. In 2007, roughly 1600 PJ were consumed by India’s iron and steel industry to produce 53 Mt of steel. We identified and analyzed 25 energy efficiency technologies and measures applicable to the processes in the Indian iron and steel industry. The Conservation Supply Curve (CSC) used in this study is an analytical tool that captures both the engineering and the economic perspectives of energy conservation. Using a bottom-up electricity CSC model and compared to an electricity price forecast the cumulative plant-level cost-effective electricity savings potential for the Indian iron and steel industry for 2010-2030 is estimated to be 66 TWh, and the cumulative plant-level technical electricity saving potential is only slightly greater than 66 TWh for the same period. The primary energy related CO2 emissions reduction associated with cost-effective electricity savings is 65 Mt CO2. Compared to a fuel price forecast, an estimated cumulative cost-effective fuel savings potential of 768 PJ with associated CO2 emission reduction of 67 Mt CO2 during 2010-2030 is possible. In addition, a sensitivity analysis with respect to the discount rate used is conducted to assess the effect of changes in this parameter on the results. The result of this study gives a comprehensive and easy to understand perspective to the Indian iron and steel industry and policy makers about the energy efficiency potential and its associated cost.

  12. The microstructure of chromium-tungsten steels

    Science.gov (United States)

    Klueh, R. L.; Maziasz, P. J.

    1989-03-01

    Chromium-tungsten steels are being developed to replace the Cr-Mo steels for fusion-reactor applications. Eight experimental steels were produced and examined by optical and electron microscopy. Chromium concentrations of 2.25, 5, 9 and 12 pct were used. Steels with these chromium compositions and with 2 pct W and 0.25 pct V were produced. To determine the effect of tungsten and vanadium, three other 2.25Cr steels were produced as follows: an alloy with 2 pct W and 0 pct V and alloys with 0 and 1 pct W and 0.25 pct V. A 9Cr steel containing 2 pct W, 0.25 pct V, and 0.07 pct Ta also was studied. For all alloys, carbon was maintained at 0.1 pct. Two pct tungsten was required in the 2.25Cr steels to produce 100 pct bainite (no polygonal ferrite). The 5Cr and 9Cr steels were 100 pct martensite, but the 12Cr steel contained about 25 pct delta-ferrite. Precipitate morphology and precipitate types varied, depending on the chromium content. For the 2.25Cr steels, M3C and M7C3 were the primary precipitates; for the 9Cr and 12Cr steels, M23C6 was the primary precipitate. The 5Cr steel contained M7C3 and M23C6. All of the steels with vanadium also contained MC.

  13. electric vehicle

    Directory of Open Access Journals (Sweden)

    W. R. Lee

    1999-01-01

    Full Text Available A major problem facing battery-powered electric vehicles is in their batteries: weight and charge capacity. Thus, a battery-powered electric vehicle only has a short driving range. To travel for a longer distance, the batteries are required to be recharged frequently. In this paper, we construct a model for a battery-powered electric vehicle, in which driving strategy is to be obtained such that the total travelling time between two locations is minimized. The problem is formulated as an optimization problem with switching times and speed as decision variables. This is an unconventional optimization problem. However, by using the control parametrization enhancing technique (CPET, it is shown that this unconventional optimization is equivalent to a conventional optimal parameter selection problem. Numerical examples are solved using the proposed method.

  14. Towards Responsible Steel: Preliminary Insights

    Directory of Open Access Journals (Sweden)

    Suzanne Benn

    2014-03-01

    Full Text Available This paper examines the structures and processes underpinning the attempt of the Australian steel industry to establish a certification scheme for Responsible Steel. We take it as a case example of how collective action and collaboration along a supply chain has the potential to be a win-win situation for the environment and for the competitiveness of an industry sector. The paper identifies the drivers that have prompted key stakeholders from all major sectors of the Australian steel product life cycle from mining through steel manufacturing, processing, product fabrication, use and re-use, and recycling to collaborate in the establishment of the Steel Stewardship Forum (SSF, the structure established to lead the development of the certification scheme. The development of this initiative is indicative of the wider shift to sustainability-related certification schemes as a means of garnering legitimacy and market advantage and provides detailed insights into both the drivers for and the challenges associated with such initiatives. Findings from the paper contribute to our understanding of the shift to sustainable supply chains as it is interpreted through institutional and institutional entrepreneurship theory.

  15. Key to steel. 16. rev. and enlarged ed. Stahlschluessel

    Energy Technology Data Exchange (ETDEWEB)

    Wegst, C.W.

    1992-01-01

    The DIN substance reference numbers and abbreviations have been related to the trademarks of the steelworks and steel supplies. DIN specifications are compared with foreign specifications for different types of steel (e.g. structural steel, tool steel, noble steel, high-temperature steel). (MM).

  16. Internationalization of steel bridges and steel frames; Kyoryo kenchiku tekkotsu no kokusaika

    Energy Technology Data Exchange (ETDEWEB)

    Yamashita, T. [Tomoe Corporation Ltd., Tokyo (Japan); Natsume, M. [Yokokawa Construction Co. Ltd., Tokyo (Japan)

    1995-01-01

    The number of steel frames used in Japanese structures and steel bridges exceeds 8,000,000 tons a year and reaches two times as much as that in Europe and America. However, a drop in price for various reasons is forecast in future. This comes into a troublesome question. This paper described the research and development, and directionality on manufacturing of an iron structure, and the trend of overseas manufacturing. For research and development, a total knowledge should be cultivated and the business area should be expanded to make a study closely related with the economic purpose and effect. The first reason why the automobile and electrical machinery industries shift the base to foreign countries is low-priced labor force. The quality as well as the price is very important for the labor force. Whether these factors can be easily obtained in the actual place is an important point. In Japan, The JIS qualified person for welding amounts to 300,000, and the first-and second-class persons of WES amount to 3,700. Judging from the present situation where facilities have been modernized exceedingly, the domestic production will little lose substance. 2 refs., 6 figs.

  17. Products of steel slags an opportunity to save natural resources.

    Science.gov (United States)

    Motz, H; Geiseler, J

    2001-01-01

    In Germany, and in the most industrial countries, the use of blast furnace and steel slags as an aggregate for civil engineering, for metallurgical use and as fertiliser has a very long tradition. Since the introduction of the basic oxygen steel making furnace (BOF) process and the electric arc furnace (EAF) process the German steel industry started extensive research on the development of fields of application for BOF and EAF slags. These investigations have been mainly performed by Forschungsgemeinschaft Eisenhüttenschlacken e. V. (FEhS), the Research Association for blast furnace and steel slags. Today steel slags are well characterised and long-term experienced materials mainly used as aggregates for road construction (e.g. asphaltic or unbound layers), as armour-stones for hydraulic engineering constructions (e.g. stabilisation of shores), and as fertiliser for agriculture purposes. These multifarious fields of application could only be achieved because the steelworks influence the quality of slags by a careful selection of raw materials and a suitable process route. Furthermore, subsequent procedures like a treatment of the liquid slag, an appropriate heat treatment and a suitable processing have been developed to ensure that the quality of steel slags is always adequate for the end use. Depending on the respective field of application, the suitability of steel slags has to be proven by determining the technical properties, as well as the environmental compatibility. For this reason test methods have been developed to evaluate the technical properties especially the volume stability and the environmental behaviour. To evaluate the volume stability a suitable test (steam test) has been developed and the results from laboratory tests were compared with the behaviour of steel slags under practical conditions, e.g. in a road. To determine the environmental behaviour leaching tests have been developed. In the meanwhile most of these test methods are drafted or

  18. Steel erected at A-3 Test Stand

    Science.gov (United States)

    2008-01-01

    Workers erect the first fabricated steel girders to arrive at the A-3 Test Stand at Stennis Space Center. Steel work began at the construction site Oct. 29 and is scheduled to continue into next spring.

  19. Molybdate adsorption from steel slag eluates by subsoils.

    Science.gov (United States)

    Matern, K; Rennert, T; Mansfeldt, T

    2013-11-01

    Steel slags are industrial by-products which are generated in large amounts worldwide, e.g. 150-230×10(6) Mg in 2012, and which are partly used for construction. Molybdenum (Mo) can be added during steel processing in order to harden the steel. The objective of this study was to evaluate the adsorption behaviour of molybdate (MoO4(2-)) from slag eluates in subsoils. Molybdate batch adsorption experiments were carried out with eluates obtained from two different kinds of steel slags (i) LD slag (Linz-Donawitz operation, LDS) and (ii) electric arc furnace slag (EAF) to assess the risk that may arise from the contamination of groundwater by the leaching of molybdate. Six different subsoils were chosen in order to provide a wide range of chemical properties (pH 4.0-7.6; dithionite-extractable Fe 0.73-14.7 g kg(-1)). Molybdate adsorption experiments were carried out at the pH of the steel slag eluates (pH 11-12) as well as at pH values adjusted to the soil pH. The data were evaluated with the Freundlich equation. Molybdate adsorption exhibited a maximum near pH 4 for steel slag eluates adjusted to the soil pH, and decreased rapidly with increasing pH until adsorption was virtually zero at pH>11. Adsorption was greater for soils with high amounts of dithionite-extractable Fe oxides. The extent and behaviour of molybdate adsorption from both eluates was similar. After a reaction time of 24h, the pH of the EAF slag eluate was lower than that of the LD steel slag eluate, which was caused by different acid buffer capacities. Some soils were able to decrease the pH of the EAF slag eluates by about 4 pH units, enhancing the adsorption of molybdate. Transport simulations indicated that molybdate discharge is low in acidic soils.

  20. Gunning Mix or Converter and Electric Arc Furnace in China

    Institute of Scientific and Technical Information of China (English)

    LIUJie-hua; ZHANGYong-fang

    1996-01-01

    The increase of steel output by converter and electric are furnace has imposed a critical demand in quality and quantity on gunning mix in functioning a longer life of those de-vices linings.The paoer describes the consump-tion of gunning mix for converter and EAF and its recent development in variety and quality in China.

  1. Research on Microwave Heating-Direct Steelmaking in Electric Furnace

    Institute of Scientific and Technical Information of China (English)

    CHEN Jin; LIU Liu; ZENG Jia-qing; REN Rui-gang; LIU Jin-ying

    2005-01-01

    Self-fluxing iron ore concentrates containing coal have good microwave absorbability.With the voluminal heating property of microwave,the concentrates can be reduced uniformly and swiftly.The metallized semi-product can be directly charged into electric furnace for making clean steel.The total consumed energy of overall route is about 20.98 GJ.

  2. Optimum design of steel structures

    CERN Document Server

    Farkas, József

    2013-01-01

    This book helps designers and manufacturers to select and develop the most suitable and competitive steel structures, which are safe, fit for production and economic. An optimum design system is used to find the best characteristics of structural models, which guarantee the fulfilment of design and fabrication requirements and minimize the cost function. Realistic numerical models are used as main components of industrial steel structures. Chapter 1 containts some experiences with the optimum design of steel structures Chapter 2 treats some newer mathematical optimization methods. Chapter 3 gives formulae for fabrication times and costs. Chapters 4 deals with beams and columns. Summarizes the Eurocode rules for design. Chapter 5 deals with the design of tubular trusses. Chapter 6 gives the design of frame structures and fire-resistant design rules for a frame. In Chapters 7 some minimum cost design problems of stiffened and cellular plates and shells are worked out for cases of different stiffenings and loads...

  3. Functionally Graded Mo sintered steels

    Directory of Open Access Journals (Sweden)

    Manuel Cisneros-Belmonte

    2016-12-01

    Full Text Available Functionally graded materials (FGM, the multi-materials, strive to satisfy the numerous requirements demanded of parts in a given combination of compositions and microstructures. The required material compatibility lead the manufacturing process and the achieving of an interface, not always diffuse. Powder metallurgy is one of the techniques used in manufacturing functionally graded materials, in particular the compaction matrix of the possible techniques for forming these materials. In this paper, a process of forming a functionally graded steel based on the use of a high molybdenum steel with cooper and other steel with copper, without molybdenum, is proposed with the aim of concentrating this element to the surface of the workpiece, increasing the mechanical strength. The study is completed with the evaluation of physical properties (density and porosity distribution, mechanical properties (hardness, tensile strength and elongation and microstructural analysis by optical and scanning electron microscopy.

  4. China Steel Pipes Demand Rising Steadily

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    @@ Steel pipes industry is an industry to play a decisive role in the national economic development. During the Tenth Five-Year Plan period, the steel pipes output has been increased distinctly. Based on experts forecast,the steel pipes demand in China will still be in tendency of increase during the Eleventh FiveYear Plan period, which will doubtlessly bring new opportunity and challenge to the steel pipes enterprises in China.

  5. Microstructural Development during Welding of TRIP steels

    OpenAIRE

    Amirthalingam, M.

    2010-01-01

    The Advanced High Strength Steels (AHSS) are promising solutions for the production of lighter automobiles which reduce fuel consumption and increase passenger safety by improving crash-worthiness. Transformation Induced Plasticity Steel (TRIP) are part of the advanced high strength steels which offers a high strength and toughness combination with excellent uniform elongation. However, the higher alloying content of these steel limits their weldability and the thermal cycle of a welding proc...

  6. MICROALLOYED STEELS FOR THE AUTOMOTIVE INDUSTRY

    OpenAIRE

    Debanshu Bhattacharya

    2014-01-01

    Two major drivers for the use of newer steels in the automotive industry are fuel efficiency and increased safety performance. Fuel efficiency is mainly a function of weight of steel parts, which in turn, is controlled by gauge and design. Safety is determined by the energy absorbing capacity of the steel used to make the part. All of these factors are incentives for the U.S. automakers to use both Highly Formable and Advanced High Strength Steels (AHSS) to replace the conventional ...

  7. EIS Behavior of Experimental High-Strength Steel in Near-Neutral pH and Load Conditions

    Science.gov (United States)

    Barraza-Fierro, Jesus Israel; Serna-Barquera, Sergio Alonso; Campillo-Illanes, Bernardo Fabian; Castaneda, Homero

    2017-04-01

    Two thermomechanical heat treatments were applied to a high-strength low carbon steel with an experimental chemical composition, and as a result two different microstructures were obtained. Steel A had a ferritic microstructure, and steel B had a bainitic-martensitic one. The corrosion behavior was reviewed at long times in samples without load by means of Electrochemical Impedance Spectroscopy (EIS) in a near-neutral pH (NNpH) environment. The results showed that the quantity and adherence of corrosion products on the sample surface at long times are different. Hence, the impedance was higher for steel B. Slow strain rate testing (SSRT) was applied to tempered samples of the two steels at 473 K, 673 K, and 873 K (200 °C, 400 °C, and 600 °C), and the corrosion behavior was acquired using EIS at the same time as the SSRT in NNpH conditions. This is a novel result because the tension samples were not electrically isolated from the rest of the load frame. The impedance for the ferritic steel was higher than the bainitic-martensitic one, while it slightly decreased for both steel over time. Tempering improved the corrosion resistance for steel A, while it was not modified for steel B. The corrosion behavior could be associated with the susceptibility of these steels to stress corrosion cracking. A transmission line model was proposed to show qualitatively the corrosion behavior of a crack in the steel, if there is a potential profile inside the crack. A hypothetical potential profile was acquired as well as different impedance behaviors based on electrochemical variables.

  8. Prevention of corrosion in prestressing steels

    NARCIS (Netherlands)

    Polder, R.B.

    1996-01-01

    Corrosion of prestressing steel may lead to sudden, so called brittle failure, due to the special microstructure of the steel and the high tensile forces. Such brittle failure may seriously reduce the load capacity of a prestressed concrete structure. In principle all stressed high strength steel is

  9. INCREASE STRUCTURAL STRENGTH OF MARGANESE STEEL

    Directory of Open Access Journals (Sweden)

    L. N. Bunina

    2011-04-01

    Full Text Available The manganese steels are widely used in machinery construction. The influence of chemical composition and form of non-metallic inclusions on constructive strength of manganese steels is studied. The dependences between the nature of non-metallic inclusions and properties of steels are given.

  10. Microstructural Development during Welding of TRIP steels

    NARCIS (Netherlands)

    Amirthalingam, M.

    2010-01-01

    The Advanced High Strength Steels (AHSS) are promising solutions for the production of lighter automobiles which reduce fuel consumption and increase passenger safety by improving crash-worthiness. Transformation Induced Plasticity Steel (TRIP) are part of the advanced high strength steels which

  11. Microstructural Development during Welding of TRIP steels

    NARCIS (Netherlands)

    Amirthalingam, M.

    2010-01-01

    The Advanced High Strength Steels (AHSS) are promising solutions for the production of lighter automobiles which reduce fuel consumption and increase passenger safety by improving crash-worthiness. Transformation Induced Plasticity Steel (TRIP) are part of the advanced high strength steels which off

  12. A model for TRIP steel constitutive behaviour

    NARCIS (Netherlands)

    Perdahcioglu, Emin Semih; Geijselaers, Hubertus J.M.; Menari, G

    2011-01-01

    A constitutive model is developed for TRIP steel. This is a steel which contains three or four different phases in its microstructure. One of the phases in TRIP steels is metastable austenite (Retained Austenite) which transforms to martensite upon deformation. The accompanying transformation strain

  13. Room temperature texturing of austenite/ferrite steel by electropulsing

    Science.gov (United States)

    Rahnama, Alireza; Qin, Rongshan

    2017-01-01

    The work reports an experimental observation on crystal rotation in a duplex (austenite + ferrite) steel induced by the electropulsing treatment at ambient temperature, while the temperature rising due to ohmic heating in the treatment was negligible. The results demonstrate that electric current pulses are able to dissolve the initial material’s texture that has been formed in prior thermomechanical processing and to produce an alternative texture. The results were explained in terms of the instability of an interface under perturbation during pulsed electromigation. PMID:28195181

  14. Study on corrosion simulation device for marine structural steel

    Indian Academy of Sciences (India)

    Hou Baorong; Xiang Bin

    2003-04-01

    A corrosion simulation device was studied using offshore long scale hanging specimens. An Ni–Cu–P steel specimen was studied by analysing its corrosion products and corrosion types. The appearance of the samples and the surface of the metallic substrate after the removal of the rust layer produced by these two methods were observed and compared after 470 days of exposure. The phase structure of the corrosion products under different marine environments were analysed and compared. It further indicated good correlation between the electrically connected hanging specimen method and the long scale hanging specimen method.

  15. Teaching Steel Connections Using an Interactive Virtual Steel Sculpture

    Science.gov (United States)

    Moaveni, Saeed; Chou, Karen C.

    2015-01-01

    Steel connections play important roles in the integrity of a structure, and many structural failures are attributed to connection failures. Connections are the glue that holds a structure together. The failures of the Hartford Coliseum in 1977, the Hyatt Regency Hotel in Kansas City in 1980, and the I-35W Bridge in Minneapolis in 2007 are all…

  16. Teaching Steel Connections Using an Interactive Virtual Steel Sculpture

    Science.gov (United States)

    Moaveni, Saeed; Chou, Karen C.

    2015-01-01

    Steel connections play important roles in the integrity of a structure, and many structural failures are attributed to connection failures. Connections are the glue that holds a structure together. The failures of the Hartford Coliseum in 1977, the Hyatt Regency Hotel in Kansas City in 1980, and the I-35W Bridge in Minneapolis in 2007 are all…

  17. performance of steel slag performance of steel slag as fine ...

    African Journals Online (AJOL)

    eobe

    reduced from 0.62 to 0.50 as slag proportion increased from 0% to 100% at slump. 0.62 to 0.50 as slag ... Nigerian Journal of Technology (NIJOTECH). Vol. 34 No. 3, July ... scrap metals and hundreds of tonnes of steel slag are produced every ...

  18. Effect of steel composition and slag properties on NMI in clean steel production

    Directory of Open Access Journals (Sweden)

    Elfawakhry Mohamed K

    2016-01-01

    Full Text Available The modern steel plants for clean steel production depend to large extent on the efficiency of the refining processes that applied for the production. Refining processes that applied for low alloy and alloyed steel production include degassing via vacuum or ladle and ladle furnace units. This technique could help in producing homogeneous steel with low gas content and minimum internal defects. In certain grades of steel for tools and penetration and impact resistance uses, non-metallic inclusions (NMI and sulphur content are the key factors for the steel performance and applications. ESR, Electro-salg refining (or remelting, is the technique that can efficiently produce clean steel with minimum content of NMI and sulphur due to the special nature and mechanism of this technique. In this study, the effect of initial chemical composition of steel and slag properties on the efficiency of ESR process in removal of NMI and sulphur from steel are evaluated. Different grades of steels were refined using ESR process. The efficiency of ESR in modifying and enhancing NMI shape, size and counts as well as removal of sulphur in different steel grades was evaluated at different slag composition and physical properties. The effect of chemical composition of steel on the efficiency of ESR process was studied. It was found that ESR process has a great effect in producing clean steel where both viscosity and initial composition of steel have influence on the final NMI status and sulphur content in the produced steel.

  19. Effects of Primary Annealing Condition on Recrystallization Texture in a Grain Oriented Silicon Steel

    Institute of Scientific and Technical Information of China (English)

    Yuhui SHA; Fang ZHANG; Song LI; Xiaoyu GAO; Jiazhen XU; Liang ZUO

    2004-01-01

    The recrystallization texture in grain oriented silicon steel sheets, which were annealed at different primary annealing temperatures with and without an electric field, was investigated. An automated electron backscattered diffraction (EBSD) technique was used to analyze the recrystallization texture. It was found that recovery and application of electric field in primary annealing lead to an increase of {001} component and a decrease of {111} component after annealing at 900℃. The development of recrystallization texture can be explained in terms of the effects of electric field and primary annealing temperature on recovery.

  20. Superhard Nanocrystalline Homometallic Stainless Steel on Steel for Seamless Coatings

    Science.gov (United States)

    Tobin, Eric J.; Hafley, R. (Technical Monitor)

    2002-01-01

    The objective of this work is to deposit nanocrystalline stainless steel onto steel substrates (homometallic) for enhanced wear and corrosion resistance. Homometallic coatings provide superior adhesion, and it has been shown that ultrafine-grained materials exhibit the increased hardness and decreased permeability desired for protective coatings. Nanocrystals will be produced by controlling nucleation and growth and use of an ion beam during deposition by e-beam evaporation or sputtering. Phase I is depositing 31 6L nanocrystalline stainless steel onto 31 6L stainless steel substrates. These coatings exhibit hardnesses comparable to those normally obtained for ceramic coatings such ZrO2, and possess the superior adhesion of seamless, homometallic coatings. Hardening the surface with a similar material also enhances adhesion, by avoiding problems associated with thermal and lattice mismatch. So far we have deposited nanocrystalline homometallic 316L stainless steel coatings by varying the ions and the current density of the ion beams. For all deposition conditions we have produced smooth, uniform, superhard coatings. All coatings exhibit hardness of at least 200% harder than that of bulk materials. Our measurements indicate that there is a direct relationship between nanohardness and the current density of the ion beam. Stress measurements indicate that stress in the films is increasingly proportional to current density of the ion beam. TEM, XPS, and XRD results indicate that the coated layers consist of FCC structure nanocrystallites with a dimension of about 10 to 20 nm. The Ni and Mo concentration of these coating are lower than those of bulk 316L but the concentration of Cr is higher.

  1. Electric Propulsion

    Science.gov (United States)

    Baggett, R.

    2004-11-01

    Next Generation Electric Propulsion (NGEP) technology development tasks are working towards advancing solar-powered electric propulsion systems and components to levels ready for transition to flight systems. Current tasks within NGEP include NASA's Evolutionary Xenon Thruster (NEXT), Carbon Based Ion Optics (CBIO), NSTAR Extended Life Test (ELT) and low-power Hall Effect thrusters. The growing number of solar electric propulsion options provides reduced cost and flexibility to capture a wide range of Solar System exploration missions. Benefits of electric propulsion systems over state-of-the-art chemical systems include increased launch windows, which reduce mission risk; increased deliverable payload mass for more science; and a reduction in launch vehicle size-- all of which increase the opportunities for New Frontiers and Discovery class missions. The Dawn Discovery mission makes use of electric propulsion for sequential rendezvous with two large asteroids (Vesta then Ceres), something not possible using chemical propulsion. NEXT components and thruster system under development have NSTAR heritage with significant increases in maximum power and Isp along with deep throttling capability to accommodate changes in input power over the mission trajectory. NEXT will produce engineering model system components that will be validated (through qualification-level and integrated system testing) and ready for transition to flight system development. NEXT offers Discovery, New Frontiers, Mars Exploration and outer-planet missions a larger deliverable payload mass and a smaller launch vehicle size. CBIO addresses the need to further extend ion thruster lifetime by using low erosion carbon-based materials. Testing of 30-cm Carbon-Carbon and Pyrolytic graphite grids using a lab model NSTAR thruster are complete. In addition, JPL completed a 1000 hr. life test on 30-cm Carbon-Carbon grids. The NSTAR ELT was a life time qualification test started in 1999 with a goal of 88 kg

  2. A Bottom-up Energy Efficiency Improvement Roadmap for China’s Iron and Steel Industry up to 2050

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Qi [Northeastern Univ., Shenyang (China); Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Hasanbeigi, Ali [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Price, Lynn [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Lu, Hongyou [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Arens, Marlene [Fraunhofer Inst. for Systems and Innovation Research (ISI), Karlsruhe (Germany)

    2016-09-01

    Iron and steel manufacturing is energy intensive in China and in the world. China is the world largest steel producer accounting for around half of the world steel production. In this study, we use a bottom-up energy consumption model to analyze four steel-production and energy-efficiency scenarios and evaluate the potential for energy savings from energy-efficient technologies in China’s iron and steel industry between 2010 and 2050. The results show that China’s steel production will rise and peak in the year 2020 at 860 million tons (Mt) per year for the base-case scenario and 680 Mt for the advanced energy-efficiency scenario. From 2020 on, production will gradually decrease to about 510 Mt and 400 Mt in 2050, for the base-case and advanced scenarios, respectively. Energy intensity will decrease from 21.2 gigajoules per ton (G/t) in 2010 to 12.2 GJ/t and 9.9 GJ/t in 2050 for the base-case and advanced scenarios, respectively. In the near term, decreases in iron and steel industry energy intensity will come from adoption of energy-efficient technologies. In the long term, a shift in the production structure of China’s iron and steel industry, reducing the share of blast furnace/basic oxygen furnace production and increasing the share of electric-arc furnace production while reducing the use of pig iron as a feedstock to electric-arc furnaces will continue to reduce the sector’s energy consumption. We discuss barriers to achieving these energy-efficiency gains and make policy recommendations to support improved energy efficiency and a shift in the nature of iron and steel production in China.

  3. Evaluation of EHD films by electrical capacitance

    Science.gov (United States)

    Jablonka, Karolina; Glovnea, Romeo; Bongaerts, Jeroen

    2012-09-01

    The elastohydrodynamic (EHD) lubrication regime occurs in many machine elements where a combination of hydrodynamic effect, elastic deformation of the loaded surfaces and increase in the viscosity of the lubricant with pressure ensures the formation of a very thin, but continuous film of lubricant separating the contacting surfaces. Electrical methods to determine this film's thickness have preceded optical methods, which are widely used today. Although they generally give more qualitative thickness information, electrical methods have the main advantage that they can be applied to metallic contacts in machines, which makes them useful tools in the study of elastohydrodynamically lubricated contacts. This paper is part of a larger study on the application of electrical capacitance for the evaluation of film formation in EHD contacts. The main focus is on the quantitative measurements of film thickness using electrical capacitance. A new approach allowing the lubricant film thickness to be extracted from the measured capacitance is developed using a chromium-coated glass disc and subsequently applied to a steel-on-steel contact. The results show good agreement with optical measurements and theoretical models over a range of film thickness.

  4. Preformed posterior stainless steel crowns: an update.

    Science.gov (United States)

    Croll, T P

    1999-02-01

    For almost 50 years, dentists have used stainless steel crowns for primary and permanent posterior teeth. No other type of restoration offers the convenience, low cost, durability, and reliability of such crowns when interim full-coronal coverage is required. Preformed stainless steel crowns have improved over the years. Better luting cements have been developed and different methods of crown manipulation have evolved. This article reviews stainless steel crown procedures for primary and permanent posterior teeth. Step-by-step placement of a primary molar stainless steel crown is documented and permanent molar stainless steel crown restoration is described. A method for repairing a worn-through crown also is reviewed.

  5. Advanced sheet steels for automotive applications

    Science.gov (United States)

    Fekete, James R.; Strugala, Donald C.; Yao, Zhicong

    1992-01-01

    Vacuum degassing has recently been used by sheet steel producers to improve their products' ductility and strength. Carbon contents can be reduced by an order of magnitude to less than 0.0030 wt.%. Through careful alloying and processing, a range of new steel products has been developed for the automotive industry. These products include interstitial-free, deep-drawing-quality steels; formable, high-strength, interstitial-free steels; and bake-hardenable steels. This article summarizes the chemistry and processing needed to produce these products.

  6. Modification of the Steel Surface Treated by a Volume Discharge Plasma in Nitrogen at Atmospheric Pressure

    Science.gov (United States)

    Erofeev, M. V.; Shulepov, M. A.; Ivanov, Yu. F.; Oskomov, K. V.; Tarasenko, V. F.

    2016-03-01

    Effect of volume discharge plasma initiated by an avalanche electron beam on the composition, structure, and properties of the surface steel layer is investigated. Voltage pulses with incident wave amplitude up to 30 kV, full width at half maximum of about 4 ns, and wave front of about 2.5 ns were applied to the gap with an inhomogeneous electric field. Changes indicating the hardening effect of the volume discharge initiated by an avalanche electron beam are revealed in St3-grade steel specimens treated by the discharge of this type.

  7. NUMERICAL SIMULATION OF TEMPERATURE FIELD ON FLASH BUTT WELDING FOR HIGH MANGANESE STEELS

    Institute of Scientific and Technical Information of China (English)

    B.D. Yu; W.D. Song; F.C. Zhang

    2005-01-01

    An axial symmetry finite element model coupled with electricity-thermal effect was developed to study the temperature field distribution in process of the flash butt welding (FBW) of frog highmanganese steel. The influence of temperature dependent material properties and the contact resistance were taken into account in FEMsimulation. Meanwhile, the lost materials due to splutter was resolved by using birth and death element. The result of analyzing data shows that the model in the FBW flashing is reasonable and feasible, and can exactly simulate the temperature field distribution. The modeling provides reference for analysis of welding technologies on the temperature field of high-manganese steel in FBW.

  8. Reduced-activation steels: Future development for improved creep strength

    Science.gov (United States)

    Klueh, R. L.

    2008-08-01

    Reduced-activation steels for fusion applications were developed in the 1980s to replace the elevated-temperature commercial steels first considered. The new steels were patterned after the commercial steels, with the objective that the new steels have yield stress and ultimate tensile strength and impact toughness in a Charpy test comparable to or better than the steels they replaced. That objective was achieved in reduced-activation steels developed in Japan, Europe, and the United States. Although tensile and impact toughness of the reduced-activation steels exceed those of the commercial steels they were patterned after, their creep-rupture properties are inferior to some commercial steels they replaced. They are even more inferior to commercial steels developed since the 1980s. In this paper, compositional differences between reduced-activation steels and new commercial steels are examined, and compositions are proposed for development of new-and-improved reduced-activation steels.

  9. Electric monopoly

    Energy Technology Data Exchange (ETDEWEB)

    Norton, C.

    1981-09-14

    A controversial proposal to deregulate a major part of the electric utility industry could transform how electric power is produced. The proposal involves one-third of US energy consumption and violates the classic economic theory that tightly regulated natural monopolies serve society's needs best. Supporters of the proposal suggest that free-market competition may now be valid because new technologies and new power-supply sources can introduce innovation and efficiency into cost control. Many states, for example, allow utilities to pass capital costs through to their users. Alternative energy sources could include small hydro, wind power, and industrial cogeneration. Opponents, who question whether there really is a free market in energy production, suggest better regulation to protect consumers. Some of the opposition will come from utilities wanting to keep their captive markets. (DCK)

  10. Electricity unplugged

    Science.gov (United States)

    Karalis, Aristeidis

    2009-02-01

    The judge was driving back late one cold winter night. Entering the garage, the battery-charging indicator in his wirelessly powered electric car came on. "Home at last," crossed his mind. He swiped his personal smartcard on the front-door detector to be let in. He heard a "charging" beep from his mobile phone. The blinking cursor on the half-finished e-mail on the laptop had been waiting all day on the side table. He picked the computer up and walked towards his desk. "Good evening, your honour. Your wirelessly heated robe," said the butler-robot as it approached from the kitchen. Putting on the electric garment, he sat on the medical desk chair. His artificial heart was now beating faster.

  11. Steel-board composite floors

    NARCIS (Netherlands)

    Couchman, G.H.; Tomà, A.W.; Brekelmans, J.W.P.M.; Brande, E.L.M.G. van den

    1999-01-01

    Work currently underway in Holland aDd the UK aims to increase the already considerable potential for light steel framing in buildings by developing rules for so-called "dry composites". This paper discusses both theoretical and experimental work to develop validated design mies for floor systems co

  12. Steel-board composite floors

    NARCIS (Netherlands)

    Couchman, G.H.; Tomà, A.W.; Brekelmans, J.W.P.M.; Brande, E.L.M.G. van den

    1999-01-01

    Work currently underway in Holland aDd the UK aims to increase the already considerable potential for light steel framing in buildings by developing rules for so-called "dry composites". This paper discusses both theoretical and experimental work to develop validated design mies for floor systems

  13. Electric Car

    Science.gov (United States)

    1977-01-01

    NASA's Lewis Research Center undertook research toward a practical, economical battery with higher energy density. Borrowing from space satellite battery technology, Lewis came up with a nickel-zinc battery that promises longer life and twice the range of the lead-acid counterpart. Lewis researchers fabricated a prototype battery and installed it in an Otis P-500 electric utility van, using only the battery space already available and allowing battery weight equal to that of the va's conventional lead-acid battery

  14. Study on cementitious properties of steel slag

    Directory of Open Access Journals (Sweden)

    Zhu G.

    2013-01-01

    Full Text Available The converter steel slag chemical and mineral components in China’s main steel plants have been analysed in the present paper. The electronic microscope, energy spectrum analysis, X-ray diffraction analysis confirmed the main mineral compositions in the converter slag. Converter slag of different components were grounded to obtain a powder with specific surface area over 400m2/kg, making them to take place some part of the cement in the concrete as the admixture and carry out the standard tests. The results indicate that the converter slag can be used as cementitious materials for construction. Furthermore, physical mechanic and durability tests on the concrete that certain amount of cement be substituted by converter steel slag powder from different steel plants are carried out, the results show that the concrete with partial substitution of steel slag powder has the advantages of higher later period strength, better frost resistance, good wear resistance and lower hydration heat, etc. This study can be used as the technical basis for “Steel Slag Powder Used For Cement And Concrete”, “Steel Slag Portland Cement”, “Low Heat Portland Steel Slag Cement”, “Steel Slag Road Cement” in China, as well as a driving force to the works of steel slag utilization with high-value addition, circular economy, energy conservation and discharge reduction in the iron and steel industry.

  15. Thermoelectric Generation Using Waste Heat in Steel Works

    Science.gov (United States)

    Kuroki, Takashi; Kabeya, Kazuhisa; Makino, Kazuya; Kajihara, Takeshi; Kaibe, Hiromasa; Hachiuma, Hirokuni; Matsuno, Hidetoshi; Fujibayashi, Akio

    2014-06-01

    The steelmaking industry in Japan has significantly reduced its energy use for the past several decades and has kept the highest energy efficiency in the world. However, the steelmaking industry is strongly required to develop new technologies for further energy conservation in view of energy security, high and volatile energy prices, and climate change. One of the key technologies to achieve the requirement is waste heat recovery. This paper describes the thermoelectric generation (TEG) system using the waste heat in the steelmaking process. In this system, the TEG unit, which consists of 16 thermoelectric modules made of Bi-Te thermoelectric materials, generates the electrical power directly by converting the radiant heat released from hot steel products. Each thermoelectric module, whose size is 50 mm × 50 mm × 4.2 mm, generates 18 W when the hot-side temperature is 523 K and the cold-side is 303 K. Therefore, the output of the TEG unit is over 250 W. The performance and the durability of the system have been investigated under various operating conditions in steel works. The results of the verification tests in the JFE steel Corporation's continuous casting line will be discussed.

  16. Erosion behaviour of hydro turbine steels

    Indian Academy of Sciences (India)

    Akhilesh K Chauhan; D B Goel; Satya Prakash

    2008-04-01

    The martensitic stainless steel (termed as 13/4) is currently being used for fabrication of underwater parts in hydroelectric projects. There are, however, several maintenance problems associated with the use of this steel. A nitronic steel (termed as 21–4–N) has been developed as an alternative with the specific aim of overcoming these problems. A comparative study has been made on the erosion behaviour of 13/4 and 21–4–N steels by means of solid particle impingement using gas jet. The eroded surfaces after erosion tests were analysed by scanning electron microscopy. It is observed that the 21–4–N nitronic steel possesses better resistance to erosion in comparison to 13/4 martensitic stainless steel. The austenitic matrix of the nitronic steel possesses high hardness, high tensile toughness and work hardening ability, which results in higher erosion resistance.

  17. STEFINS: a steel freezing integral simulation program

    Energy Technology Data Exchange (ETDEWEB)

    Frank, M.V.

    1980-09-01

    STEFINS (STEel Freezing INtegral Simulation) is a computer program for the calculation of the rate of solidification of molten steel on solid steel. Such computations arize when investigating core melt accidents in fast reactors. In principle this problem involves a coupled two-dimensional thermal and hydraulic approach. However, by physically reasonable assumptions a decoupled approach has been developed. The transient solidification of molten steel on a cold wall is solved in the direction normal to the molten steel flow and independent from the solution for the molten steel temperature and Nusselt number along the direction of flow. The solutions to the applicable energy equations have been programmed in cylindrical and slab geometries. Internal gamma heating of steel is included.

  18. Recent Development of Air-Cooled Bainitic Steels Containing Manganese

    Institute of Scientific and Technical Information of China (English)

    FANG Hong-sheng; YANG Fu-bao; BAI Bing-zhe; YANG Zhi-gang; YIN Jiang

    2005-01-01

    The superiorities of air-cooled bainitic steels were described.A series of air-cooled bainitic steels containing manganese were developed and presented,which include low carbon granular bainitic steels,low carbon grain-boundary allotriomorphic ferrite/granular bainite dual phase steels,medium and medium high carbon bainite/martensite dual phase steels and casting bainitic steels.The development of ultra-low carbon bainitic steels in China was also introduced.

  19. Relevance of dorsomedial hypothalamus, dorsomedial division of the ventromedial hypothalamus and the dorsal periaqueductal gray matter in the organization of freezing or oriented and non-oriented escape emotional behaviors.

    Science.gov (United States)

    Ullah, Farhad; dos Anjos-Garcia, Tayllon; dos Santos, Ieda Regina; Biagioni, Audrey Francisco; Coimbra, Norberto Cysne

    2015-10-15

    Electrical stimulation of the periaqueductal gray matter and ventromedial hypothalamus in humans showed the involvement of both these structures in panic attacks. The aim of this work was to make clear the role of dorsal periaqueductal gray (dPAG) matter, dorsomedial hypothalamus (DMH) and the dorsomedial part of the ventromedial hypothalamus (dmVMH) in panic attack-like behaviors. DMH, dmVMH and dPAG of Wistar rats were treated with N-methyl- d-aspartic acid (NMDA) at different doses. The rodents were then kept in a polygonal arena with a burrow to record panic attack-like responses and oriented defensive behaviors. In dmVMH, 6nmol of NMDA elicited alertness, freezing and oriented escape. The same set of behaviors was elicited by DMH neurons when stimulated by 9nmol of NMDA. Treatment of dmVMH with 9nmol of NMDA elicited typical explosive behaviors followed by freezing and oriented behaviors. The stimulation of the dPAG with NMDA at different doses provoked alertness and freezing (1nmol) or alertness, freezing, tail twitching, explosive behavior and oriented escape (3nmol), and explosive behavior followed by long-lasting freezing (6nmol). These data suggest that mainly dPAG plays a role in panic attack-like behaviors that resemble panic syndrome in humans. However, hypothalamic nuclei like dmVMH that mainly elicits oriented escape, can also produce explosive reaction when stimulated with 9nmol NMDA, whereas, DMH plays a role in coordinating defensive behaviors.

  20. Microstructure of hot dip coated Fe-Si steels

    Energy Technology Data Exchange (ETDEWEB)

    Danzo, I. Infante, E-mail: ivonneeugenia.infantedanzo@ugent.be; Verbeken, K., E-mail: Kim.Verbeken@UGent.be; Houbaert, Y., E-mail: Yvan.Houbaert@UGent.be

    2011-12-30

    Hot dipping is a coating technique pre-eminently used in industry to galvanize machine parts or steel sheets for constructional applications. However, other hot dipping applications have been developed in order to have a positive effect on specific material properties. For instance, in Fe-Si electrical steels, a Si/Al rich top layer is applied and followed by diffusion annealing to increase the electrical resistivity of the material and consequently, lower the power losses. Hot dipped aluminised mild steels have been developed with increased corrosion resistance for high temperature applications by the development of a dense Al{sub 2}O{sub 3} layer. Regardless of the type of steel coated and the intended application, after the interaction between the molten Al and the solid material, three constituents are formed: Fe{sub 2}Al{sub 5}, FeAl{sub 3} and an Al-rich alloy. The structural morphology, which can negatively affect the wear resistance and the thermal stability, also appears to be highly dependent on the chemical composition of the base material. To study thermo-mechanical and compositional effects on the coating behavior after hot dipping, cold rolling with different reductions was performed on different Fe-Si materials. It was demonstrated that hardness differences between the layers caused crack formation inside the Fe{sub 2}Al{sub 5} layer during subsequent deformation. The present work reports the results obtained on materials that were hot dipped in a hypo-eutectic Al + 1 wt.% Si bath. The bath was used to coat Fe-Si steel substrates with variable silicon content with dipping times ranging from 1 to 20 s. Before dipping, the samples were heated to 700 Degree-Sign C and subsequently immersed in the liquid bath at temperatures of 710 Degree-Sign C, 720 Degree-Sign C and 740 Degree-Sign C. To further evaluate the interactions between Al, Si and Fe, a diffusion annealing treatment at 1000 Degree-Sign C was performed. The main diffusing elements during this

  1. Marine atmospheric corrosion of carbon steels

    Directory of Open Access Journals (Sweden)

    Morcillo, Manuel

    2015-06-01

    Full Text Available Basic research on marine atmospheric corrosion of carbon steels is a relatively young scientific field and there continue to be great gaps in this area of knowledge. The presence of akaganeite in the corrosion products that form on steel when it is exposed to marine atmospheres leads to a notable increase in the corrosion rate. This work addresses the following issues: (a environmental conditions necessary for akaganeite formation; (b characterisation of akaganeite in the corrosion products formed; (c corrosion mechanisms of carbon steel in marine atmospheres; (d exfoliation of rust layers formed in highly aggressive marine atmospheres; (e long-term corrosion rate prediction; and (f behaviour of weathering steels. Field research has been carried out at Cabo Vilano wind farm (Camariñas, Galicia in a wide range of atmospheric salinities and laboratory work involving the use of conventional atmospheric corrosion techniques and near-surface and bulk sensitive analytical techniques: scanning electron microscopy (SEM/energy dispersive spectrometry (EDS, X-ray diffraction (XRD, Mössbauer spectroscopy and SEM/μRaman spectroscopy.La investigación fundamental en corrosión atmosférica marina de aceros al carbono es un campo científico relativamente joven que presenta grandes lagunas de conocimiento. La formación de akaganeíta en los productos de corrosión que se forman sobre el acero cuando se expone a atmósferas marinas conduce a un incremento notable de la velocidad de corrosión. En el trabajo se abordan las siguientes cuestiones: (a condiciones ambientales necesarias para la formación de akaganeíta, (b caracterización de la akaganeíta en los productos de corrosión formados, (c mecanismos de corrosión del acero al carbono en atmósferas marinas, (d exfoliación de las capas de herrumbre formadas en atmósferas marinas muy agresivas, (e predicción de la velocidad de corrosión a largo plazo, y (f comportamiento de aceros patinables. La

  2. The induction furnace as a melting facility in steel production. Pt. 1. Features of induction furnaces used in steel production; Der Induktionsofen als Schmelzaggregat fuer die Stahlerzeugung. T. 1. Merkmale von Induktionsoefen in der Stahlerzeugung

    Energy Technology Data Exchange (ETDEWEB)

    Chaabet, Mohamed; Doetsch, Erwin [ABP Induction Systems GmbH, Dortmund (Germany)

    2011-12-15

    Global steel output has now been growing extremely rapidly for a prolonged time; in the past ten years alone, annual production has risen from 851 million t/a (in 2001) to 1417 million t/a (2010), as a result, primarily, of growth in China. Electric steel production using the electric arc furnace as the classical melting facility is around 45 % world-wide, with a rising trend (but excluding the special case of China, where oxygen-route steel holds a 90 % share of production). Following the development of induction technology and inverter outputs of over 40 MW for crucible furnaces with capacities of above 65 t, the induction furnace is now available as an alternative electrical melting installation for use in smaller mini steel mills. The benefits of this technology can be found in high feed-material efficiencies and low environmental and workplace burdens, in addition to the absence of electrode costs and the only modest demands made on the power-supply grid. These features of the induction furnace and their special significance for steel production are examined in Part 1 of this article. The second part of the article then focuses on examples of the use of induction furnaces in the steelmaking plant. (orig.)

  3. Mechanical characteristics of fused cast basalt tube encased in steel pipe for protecting steel surface

    Institute of Scientific and Technical Information of China (English)

    Jee-Seok WANG; Jong-Do KIM; Hee-Jong YOON

    2009-01-01

    Because of the various excellent characteristics of cast basalt materials, such as, anti-corrosion, anti-wearing, good hardness, high chemical stability, of which steel may not possess, the steel-basalt composite pipes are used in severe environments for compensating the defects of steel. The limit of bending moment with which steel-basalt composite pipe may safely endure was calculated and the limit curvature of the composite pipe in the safe range was presented. The application temperature of steel-basalt pipe was examined due to a different coefficient among basalt, mortar and mild steel.

  4. Distribution of radionuclides during melting of carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Thurber, W.C.; MacKinney, J.

    1997-02-01

    During the melting of steel with radioactive contamination, radionuclides may be distributed among the metal product, the home scrap, the slag, the furnace lining and the off-gas collection system. In addition, some radionuclides will pass through the furnace system and vent to the atmosphere. To estimate radiological impacts of recycling radioactive scrap steel, it is essential to understand how radionuclides are distributed within the furnace system. For example, an isotope of a gaseous element (e.g., radon) will exhaust directly from the furnace system into the atmosphere while a relatively non-volatile element (e.g., manganese) can be distributed among all the other possible media. This distribution of radioactive contaminants is a complex process that can be influenced by numerous chemical and physical factors, including composition of the steel bath, chemistry of the slag, vapor pressure of the particular element of interest, solubility of the element in molten iron, density of the oxide(s), steel melting temperature and melting practice (e.g., furnace type and size, melting time, method of carbon adjustment and method of alloy additions). This paper discusses the distribution of various elements with particular reference to electric arc furnace steelmaking. The first two sections consider the calculation of partition ratios for elements between metal and slag based on thermodynamic considerations. The third section presents laboratory and production measurements of the distribution of various elements among slag, metal, and the off-gas collection system; and the final section provides recommendations for the assumed distribution of each element of interest.

  5. Bimetallic layered castings alloy steel – carbon cast steel

    Directory of Open Access Journals (Sweden)

    T. Wróbel

    2011-01-01

    Full Text Available In paper is presented technology of bimetallic layered castings based on founding method of layer coating directly in cast processso-called method of mould cavity preparation. Prepared castings consist two fundamental parts i.e. bearing part and working part (layer. The bearing part of bimetallic layered casting is typical foundry material i.e. ferritic-pearlitic carbon cast steel, whereas working part (layer is plate of austenitic alloy steel sort X10CrNi 18-8. The ratio of thickness between bearing and working part is 8:1. The quality of the bimetallic layered castings was evaluated on the basis of ultrasonic NDT (non-destructive testing, structure and macro- and microhardness researches.

  6. Investigation of Voltage Unbalance Problems In Electric Arc Furnace Operation Model

    OpenAIRE

    Yacine DJEGHADER; Hocine LABAR

    2013-01-01

    In modern steel industry, Electric Arc Furnaces are widely used for iron and scarp melting. The operation of electric arc furnace causes many power quality problems such as harmonics, unbalanced voltage and flicker. The factors that affect Electric arc furnace operation are the melting or refining materials, melting stage, electrodes position (arc length), electrode arm control and short circuit power of the feeder, so, arc voltages, current and power are defined as a nonlinear function of ar...

  7. Climate Action Benefits: Electricity

    Science.gov (United States)

    This page provides background on the relationship between electricity and climate change and describes what the CIRA Electricity analyses cover. It provides links to the subsectors Electricity Demand and Electricity Supply.

  8. Amorphous metals for radial airgap electric machines

    Energy Technology Data Exchange (ETDEWEB)

    Lu Ning; Kokernak, J.M. [Rensselaer Polytechnic Institute, Dept. of Electric Poer Engineering, Troy, NY (United States)

    2000-08-01

    Amorphous steel teas been in use for some time in the transformer industry. The difficulty associated with handling such a hard material paired with the extremely thin nature of the casting has prevented amorphous steel from being seriously considered for radial airgap electric motors. In light of recent advances in manufacturing and handling of the amorphous materials, this paper presents an investigation into the performance advantages of an amorphous brushless dc motor. A two-dimensional, time-stepped, finite element model is used to analyze the electromagnetic field and motor performance for an amorphous brushless dc (BLDC) motor and a M-l9 BLDC motor. Each is modeled with identical structure geometries. Magnetic core losses are also estimated for the two motors operating over a frequency range of 50 to 200 Hz. (orig.)

  9. Electrochemical impedance spectroscopy analysis on effect of steel fiber addition on corrosion of steel rod in mortar; Morutaruchu no tekkin no fushoku ni oyobosu suchiru fuaiba tenka no eikyo no denki kagaku inpidansu supekutorosukopi ni yoru kaiseki

    Energy Technology Data Exchange (ETDEWEB)

    Sakashita, S.; Nakayama, T.; Hamasaki, Y.; Sugii, K. [Kobe Steel Ltd., Kobe (Japan); Sugimoto, K. [Tohoku University, Miyagi (Japan). Department of Metallurgy

    1999-11-15

    The effect of steel fiber (SF) addition to concrete on the corrosion behavior of steel reinforcement was studied by immersion corrosion tests in a 3 mass % NaCl solution for 363 day. The tests were conducted on steel rod/mortar specimens with different SF content (0-2 vol %), and corrosion potentials and electrochemical impedance of the specimens were measured during the tests. Corrosion potentials of the specimens were not so changed by the SF content. Electrochemical impedance measured at corrosion potentials was analyzed to get charge transfer resistance (R{sub ct}) using an equivalent electrical circuit with the R{sub ct}, Warburg impedance and a constant-phase element. The corrosion rate of steel rod in mortar estimated from the reciprocal of the R{sub ct} decreased with increasing of SF content in mortar, and correlated well with the rust area of steel rod measured after immersion corrosion tests. This shows that the electrochemical impedance measurement is the useful diagnosis method of corrosion of steel in concrete. The corrosion inhibition of steel rod in mortar by the SF addition was thought to be attributed to the consumption of dissolved oxygen by the corrosion of SF in mortar. (author)

  10. Solar Electricity

    Science.gov (United States)

    1988-01-01

    ARCO Solar manufactures PV Systems tailored to a broad variety of applications. PV arrays are routinely used at remote communications installations to operate large microwave repeaters, TV and radio repeaters rural telephone, and small telemetry systems that monitor environmental conditions. Also used to power agricultural water pumping systems, to provide electricity for isolated villages and medical clinics, for corrosion protection for pipelines and bridges, to power railroad signals, air/sea navigational aids, and for many types of military systems. ARCO is now moving into large scale generation for utilities.

  11. Assessment of Energy Efficiency Improvement and CO2 Emission Reduction Potentials in the Iron and Steel Industry in China

    Energy Technology Data Exchange (ETDEWEB)

    Hasanbeigi, Ali [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Morrow, William [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Sathaye, Jayant [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Masanet, Eric [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Xu, Tengfang [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States)

    2012-05-15

    China’s annual crude steel production in 2010 was 638.7 Mt accounting for nearly half of the world’s annual crude steel production in the same year. Around 461 TWh of electricity and 14,872 PJ of fuel were consumed to produce this quantity of steel in 2010. We identified and analyzed 23 energy efficiency technologies and measures applicable to the processes in the iron and steel industry. The Conservation Supply Curve (CSC) used in this study is an analytical tool that captures both the engineering and the economic perspectives of energy conservation. Using a bottom-up electricity CSC model, the cumulative cost-effective electricity savings potential for the Chinese iron and steel industry for 2010-2030 is estimated to be 251 TWh, and the total technical electricity saving potential is 416 TWh. The CO2 emissions reduction associated with cost-effective electricity savings is 139 Mt CO2 and the CO2 emission reduction associated with technical electricity saving potential is 237 Mt CO2. The FCSC model for the iron and steel industry shows cumulative cost-effective fuel savings potential of 11,999 PJ, and the total technical fuel saving potential is 12,139. The CO2 emissions reduction associated with cost-effective and technical fuel savings is 1,191 Mt CO2 and 1,205 Mt CO2, respectively. In addition, a sensitivity analysis with respect to the discount rate used is conducted to assess the effect of changes in this parameter on the results. The result of this study gives a comprehensive and easy to understand perspective to the Chinese iron and steel industry and policy makers about the energy efficiency potential and its associated cost.

  12. Behavior of AISI SAE 1020 Steel Implanted by Titanium and Exposed to Bacteria Sulphate Deoxidizer

    Science.gov (United States)

    Niño, Ely Dannier V.; Garnica, Hernán; Dugar-Zhabon, Veleriy; Castillo, Genis

    2014-05-01

    A hybrid technology to treat solid surfaces with the pulse high voltage and electric arc discharges of low pressure with a three-dimensional ion implantation technique (3DII) is applied. This technology is used to protect AISI SAE 1020 steel against a microbiological corrosion. The titanium ion implanted steel samples (coupons) are subjected to a medium of bacteria sulphate deoxidizer (BSD) which are very typical of the hydrocarbon industry and are potentially harmful for structures when are in contact with petroleum and some of its derivatives. The used technology aims to find an effective hybrid procedure to minimize the harmful effects of bacteria on AISI SAE 1020 steel. The hybrid technology efficiency of superficial titanium implantation is estimated through the measurements of the point corrosion characteristics obtained after testing both the treated and non-treated coupons. The three-dimensional surface structures of the samples are reconstructed with help of a confocal microscope.

  13. Electric-Drive Vehicles

    Energy Technology Data Exchange (ETDEWEB)

    Septon, Kendall K [National Renewable Energy Laboratory (NREL), Golden, CO (United States)

    2017-09-11

    Electric-drive vehicles use electricity as their primary fuel or to improve the efficiency of conventional vehicle designs. These vehicles can be divided into three categories: Hybrid electric vehicles (HEVs), Plug-in hybrid electric vehicles (PHEVs), All-electric vehicles (EVs). Together, PHEVs and EVs can also be referred to as plug-in electric vehicles (PEVs).

  14. Bond characteristics of steel fiber and deformed reinforcing steel bar embedded in steel fiber reinforced self-compacting concrete (SFRSCC)

    Science.gov (United States)

    Aslani, Farhad; Nejadi, Shami

    2012-09-01

    Steel fiber reinforced self-compacting concrete (SFRSCC) is a relatively new composite material which congregates the benefits of the self-compacting concrete (SCC) technology with the profits derived from the fiber addition to a brittle cementitious matrix. Steel fibers improve many of the properties of SCC elements including tensile strength, ductility, toughness, energy absorption capacity, fracture toughness and cracking. Although the available research regarding the influence of steel fibers on the properties of SFRSCC is limited, this paper investigates the bond characteristics between steel fiber and SCC firstly. Based on the available experimental results, the current analytical steel fiber pullout model (Dubey 1999) is modified by considering the different SCC properties and different fiber types (smooth, hooked) and inclination. In order to take into account the effect of fiber inclination in the pullout model, apparent shear strengths (τ (app)) and slip coefficient (β) are incorporated to express the variation of pullout peak load and the augmentation of peak slip as the inclined angle increases. These variables are expressed as functions of the inclined angle (ϕ). Furthurmore, steel-concrete composite floors, reinforced concrete floors supported by columns or walls and floors on an elastic foundations belong to the category of structural elements in which the conventional steel reinforcement can be partially replaced by the use of steel fibers. When discussing deformation capacity of structural elements or civil engineering structures manufactured using SFRSCC, one must be able to describe thoroughly both the behavior of the concrete matrix reinforced with steel fibers and the interaction between this composite matrix and discrete steel reinforcement of the conventional type. However, even though the knowledge on bond behavior is essential for evaluating the overall behavior of structural components containing reinforcement and steel fibers

  15. Longer Life for Steel Structures

    Science.gov (United States)

    1990-01-01

    IC 531 is a coating manufactured and marketed by Inorganic Coatings, Inc. The coating was developed by Goddard to protect structures at Kennedy Space Center. It is a high ratio potassium silicate formula. The coating is water based, nontoxic, and nonflammable. It generates no volatile organic compounds nor hazardous chemical waste, and bonds to steel in 30 minutes. At the present time, no one can say for sure how long IC 531's effective lifetime is. Some of the original Goddard test applications of 1976 are still going strong after lengthy exposure to the Sun, salt and moisture. Says IC in company literature: 'IC 531 offers virtually permanent protection for steel. We predict it will protect structures for well beyond 25 years. If necessary, it is infinitely maintainable; if damaged, it can easily be touched up with more IC 531.'

  16. Existing Steel Railway Bridges Evaluation

    Science.gov (United States)

    Vičan, Josef; Gocál, Jozef; Odrobiňák, Jaroslav; Koteš, Peter

    2016-12-01

    The article describes general principles and basis of evaluation of existing railway bridges based on the concept of load-carrying capacity determination. Compared to the design of a new bridge, the modified reliability level for existing bridges evaluation should be considered due to implementation of the additional data related to bridge condition and behaviour obtained from regular inspections. Based on those data respecting the bridge remaining lifetime, a modification of partial safety factors for actions and materials could be respected in the bridge evaluation process. A great attention is also paid to the specific problems of determination of load-caring capacity of steel railway bridges in service. Recommendation for global analysis and methodology for existing steel bridge superstructure load-carrying capacity determination are described too.

  17. New Application of Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    YANG Jia-long; LI Ying; WANG Fu; ZANG Zheng-gui; LI Si-jun

    2006-01-01

    Several rigid substrates such as stainless steel, titanium alloy, aluminum alloy, nickel foil, silicon, and sodium lime glass have been employed for manufacturing high quality TiO2 films by metal organic chemical vapor deposition (MOCVD). The as-deposited TiO2 films have been characterized with SEM/EDX and XRD. The photocatalytic properties were investigated by decomposition of aqueous orangeⅡ. UV-VIS photospectrometer was employed to check the absorption characteristics and photocatalytic degradation activity. The results show that films synthesized on metal substrates display higher photoactivities than that on absolute substrates such as silicon and glass. It is found that solar light is an alternative to UV-light used for illumination during photodegradation of orange Ⅱ. TiO2 film on stainless steel substrate was regarded as the best one for photocatalysis.

  18. Fatigue Strength of Weathering Steel

    Directory of Open Access Journals (Sweden)

    Ludvík KUNZ

    2012-03-01

    Full Text Available Fatigue behaviour of Atmofix 52 steel (comparable to COR-TENâ steel exposed to atmospheric corrosion for 20 years was investigated. S-N curves for load symmetrical cycling and cycling with stress ratio R = 0 were determined on specimens detracted from a failed transmission tower. The data were compared with those on material without a rust layer. The fracture surfaces and, in particular, the sites of fatigue crack initiation were analyzed. Substantial decrease of fatigue life and fatigue limit due to corrosion exposition was found. Based on observation of surface layer with corrosion products and on fractographic analysis of failed specimens conclusions on fatigue damage mechanism were drawn. No grain boundary corrosion, which can be responsible for fatigue crack initiation, was observed. Initiation of fatigue cracks was related to surface roughness and took place exclusively on corrosion dimples.DOI: http://dx.doi.org/10.5755/j01.ms.18.1.1335

  19. A DETERMINATION OF THE FLUX DENSITY IN CORE OF DISTRIBUTION TRANSFORMERS, WHAT BUILT WITH THE COMMON USING OF GRAIN AND NON GRAIN ORIENTED MAGNETIC STEELS

    Directory of Open Access Journals (Sweden)

    I.V. Pentegov

    2015-12-01

    Full Text Available Purpose. The development of calculation method to determinate the flux densities in different parts of the magnetic cores of distribution transformers, what built from different types magnetic steel (mixed core. Methodology. The method is based on the scientific positions of Theoretical Electrical Engineering – the theory of the electromagnetic field in nonlinear mediums to determine the distribution of magnetic flux in mixed core of transformer, what are using different types of steel what have the different magnetic properties. Results. The developed method gives possible to make calculation of the flux density and influence of skin effect in different parts of the magnetic cores of distribution transformer, where are used mix of grain oriented (GO and non grain oriented (NGO steels. Was determinate the general basic conditions for the calculation of flux density in the laminations from grain and non grain oriented steels of the magnetic core: the strength of magnetic field for the laminations of particular part of mixed core is the same; the sum of the magnetic fluxes in GO and NGO steels in particular part of mixed core is equal with the designed magnetic flux in this part of mixed core. Discover, the magnetic flux in mixed core of the transformer has specific distribution between magnetic steels. The flux density is higher in laminations from GO steel and smaller in laminations from the NGO steel. That is happened because for magnetic flux is easier pass through laminations from GO steel, what has better magnetic conductance than laminations from NGO steel. Originality. The common using of different types of magnetic steels in cores for distribution transformers gives possibility to make design of transformer with low level of no load losses, high efficiency and with optimal cost. Practical value. The determination of the flux density in different parts of magnetic core with GO and NGO steels gives possibility make accurate calculation of

  20. High Fragmentation Steel Production Process

    Science.gov (United States)

    1984-01-01

    processes which might result in anamolies and to use the data to establish processing parameters for forging and machining operations. The first...from different vendors to investigate these variations. Another concern of this phase was the cooling method used by steel producers in the event of...10% coarse pearlite. There were no vivid white spots (which would indicate preci- pitated carbides) detected on the sample. The hardness and

  1. Benchmarking in Mobarakeh Steel Company

    OpenAIRE

    Sasan Ghasemi; Mohammad Nazemi; Mehran Nejati

    2008-01-01

    Benchmarking is considered as one of the most effective ways of improving performance in companies. Although benchmarking in business organizations is a relatively new concept and practice, it has rapidly gained acceptance worldwide. This paper introduces the benchmarking project conducted in Esfahan's Mobarakeh Steel Company, as the first systematic benchmarking project conducted in Iran. It aims to share the process deployed for the benchmarking project in this company and illustrate how th...

  2. Benchmarking in Mobarakeh Steel Company

    Directory of Open Access Journals (Sweden)

    Sasan Ghasemi

    2008-05-01

    Full Text Available Benchmarking is considered as one of the most effective ways of improving performance incompanies. Although benchmarking in business organizations is a relatively new concept and practice, ithas rapidly gained acceptance worldwide. This paper introduces the benchmarking project conducted in Esfahan’s Mobarakeh Steel Company, as the first systematic benchmarking project conducted in Iran. It aimsto share the process deployed for the benchmarking project in this company and illustrate how the projectsystematic implementation led to succes.

  3. Metadynamic recrystallization in C steels

    Indian Academy of Sciences (India)

    A R Morgridge

    2002-08-01

    Metadynamic recrystallization has been investigated in three plain carbon steels (ENIA, EN2 and EN24) through the use of hot interrupted compression tests on a wedge plastometer. Holding time was 0.5 s between passes. Strain rates of 0.05 and 0.12/s and small strain increments of 3, 5 and 7% were employed. Test temperatures were varied between 800 and 1100°C. Various incremental and continuous stress strain curves were highlighted at different temperatures and strain rates for 3 steels, ENIA, EN2 and EN24, resulting in varying flow stresses and strains. Highest peak stress was 180 MPa for EN24 at peak strain of 0.25 and 900°C, with a strain rate 0.12/s. Peak strain values for all steels at 1100°C was 0.133 at a strain rate of 0.05/s and 0.15 at a strain rate of 0.12/s. Strain accumulation resulted in dynamic and metadynamic recrystallization with refinement to about 15 m for dynamic and 22 m for metadynamic recrystallization. Fractional softening, , decreased from 0.27 to 0.12 as recrystallization times in metadynamic recrystallization increased from 0.9 s to 1.5 s at 1100°C. Time for 50% metadynamic recrystallization was also reduced as temperature increased. For ENIA, a drop from 10000 s to 20 s, as temperature increased from 800 to 1100 °C was observed. For EN24 and EN2 steels, a drop from 4000 s to 6 s for similar temperature rise was observed. Metadynamic recrystallization (at strains higher than critical strain) is observed to be a strong function of strain rate and a very weak function of temperature and strain. It significantly refined the austenite grain size prior to transformation.

  4. High surface area stainless steel brushes as cathodes in microbial electrolysis cells.

    Science.gov (United States)

    Call, Douglas F; Merrill, Matthew D; Logan, Bruce E

    2009-03-15

    Microbial electrolysis cells (MECs) are an efficient technology for generating hydrogen gas from organic matter, but alternatives to precious metals are needed for cathode catalysts. We show here that high surface area stainless steel brush cathodes produce hydrogen at rates and efficiencies similar to those achieved with platinum-catalyzed carbon cloth cathodes in single-chamber MECs. Using a stainless steel brush cathode with a specific surface area of 810 m2/m3, hydrogen was produced at a rate of 1.7 +/- 0.1 m3-H2/m3-d (current density of 188 +/- 10 A/m3) at an applied voltage of 0.6 V. The energy efficiency relative to the electrical energy input was 221 +/- 8%, and the overall energy efficiency was 78 +/- 5% based on both electrical energy and substrate utilization. These values compare well to previous results obtained using platinum on flat carbon cathodes in a similar system. Reducing the cathode surface area by 75% decreased performance from 91 +/- 3 A/m3 to 78 +/- 4 A/m3. A brush cathode with graphite instead of stainless steel and a specific surface area of 4600 m2/m3 generated substantially less current (1.7 +/- 0.0 A/m3), and a flat stainless steel cathode (25 m2/m3) produced 64 +/- 1 A/m3, demonstrating that both the stainless steel and the large surface area contributed to high current densities. Linear sweep voltammetry showed that the stainless steel brush cathodes both reduced the overpotential needed for hydrogen evolution and exhibited a decrease in overpotential over time as a result of activation. These results demonstrate for the first time that hydrogen production can be achieved at rates comparable to those with precious metal catalysts in MECs without the need for expensive cathodes.

  5. High speed electric motors based on high performance novel soft magnets

    Science.gov (United States)

    Silveyra, J. M.; Leary, A. M.; DeGeorge, V.; Simizu, S.; McHenry, M. E.

    2014-05-01

    Novel Co-based soft magnetic materials are presented as a potential substitute for electrical steels in high speed motors for current industry applications. The low losses, high permeabilities, and good mechanical strength of these materials enable application in high rotational speed induction machines. Here, we present a finite element analysis of Parallel Path Magnetic Technology rotating motors constructed with both silicon steel and Co-based nanocomposite. The later achieved a 70% size reduction and an 83% reduction on NdFeB magnet volume with respect to a similar Si-steel design.

  6. Corrosion of mild steel and stainless steel by marine Vibrio sp.

    Digital Repository Service at National Institute of Oceanography (India)

    PrabhaDevi; Wagh, A.B.

    Microbially induced corrosion (MIC) of stainless steel and mild steel coupons exposed to media with and without a bacterial culture Vibrio sp. was studied using Scanning Electron Microscope (SEM). Pitting type of corrosion was noticed which was more...

  7. 77 FR 67400 - RG Steel Wheeling, LLC, a Division of RG Steel, LLC, Doing Business as Wheeling Corrugating...

    Science.gov (United States)

    2012-11-09

    ... Employment and Training Administration RG Steel Wheeling, LLC, a Division of RG Steel, LLC, Doing Business as..., 2012, applicable to workers of RG Steel Wheeling, LLC, a division of RG Steel, LLC, doing business as... RG Steel, LLC, doing business as Wheeling Corrugating Company, Beech Bottom, West Virginia,...

  8. Strengthening of nitrogen-containing maraging steels

    Energy Technology Data Exchange (ETDEWEB)

    Kaputkina, L.M.; Prokoshkina, V.G.; Uluntsev, D.Yu. [Moskovskij Inst. Stali i Splavov, Moscow (Russian Federation)

    1999-07-01

    The austenitic and austenitic-martensitic aging 15Cr(5-10)Ni2CuMoV(Nb)Ti-N - based steels were elaborated and investigated. These steels combine advantages of austenitic and martensitic steels and allow wide variety of phase compositions and mechanical properties. For nitrogen-containing austenitic and austenitic-martensitic steels it is possible to achieve, due to stress-induced martensitic transformation and thermomechanical treatment optimization, the strength level of martensitic-austenitic steels in a combination with high plasticity and fracture toughness inherent in pure austenitic structures. At the same time corrosion resistance of these steels in low-aggressive media is preserved and wear resistance increases as twice. (orig.)

  9. Austenitic Oxide Dispersion Strengthened Steels : A Review

    Directory of Open Access Journals (Sweden)

    Lavanya Raman

    2016-06-01

    Full Text Available Materials play an important role in the fast breeder reactors.  Materials used in cladding tube and fuel pins should have better creep and void swelling resistance. To overcome these difficulties, a new class of material known as oxide dispersion strengthened (ODS steels are used. There are two groups of ODS steels, the ferritic and the austenitic ODS steels based on the matrix. The present paper reviews the current status of research in austenitic ODS steels. The interaction of dislocations with finely dispersed incoherent, hard particles that governs the strength and high temperature properties of ODS materials is briefly reviewed. The synthesis route adopted for these ODS steels, which is mostly through powder metallurgy route is also discussed. The role of various oxides such as Y2O3, ZrO2and TiO2and the clusters formed in these ODS steels on the mechanical properties and void swelling characteristics is also discussed.

  10. Development and outlook of Chinese steel industry

    Institute of Scientific and Technical Information of China (English)

    LIU; Liu

    2005-01-01

    The fast development of Chinese steel industry has drawn great attention from the world.Market n eeding and technical development are the main driving forces for the rapid development of Chinese steel industry. Based on the discussing of the reasons of its rapid development, the present paper further analyzed the main problems and distance towards the advanced level of international steel industry. It bring forward that Chinese steel industry should enhance the research and development on new generation steel materials and production process to ensure its sustainable development. Through populating the key technologies of syntheses energy saving and water saving to realize the main equipments self-making and establish a new recyclable steel production process.

  11. Plain carbon steel bipolar plates for PEMFC

    Institute of Scientific and Technical Information of China (English)

    WANG Jianli; SUN Juncai; TIAN Rujin; XU Jing

    2006-01-01

    Bipolar plates are a multifunctional component of PEMFC. Comparing with the machined graphite and stainless steels, the plain carbon steel is a very cheap commercial metal material. In this paper, the possibility of applying the plain carbon steels in the bipolar plate for PEMFC was exploited. In order to improve the corrosion resistance of the low carbon steel in the PEMFCs' environments,two surface modification processes was developed and then the electrochemical performances and interfacial contact resistance (ICR) of the surface modified plate of plain carbon steel were investigated. The results show that the surface modified steel plates have good corrosion resistance and relatively low contact resistance, and it may be a candidate material as bipolar plate of PEMFC.

  12. Utilization of structural steel in buildings.

    Science.gov (United States)

    Moynihan, Muiris C; Allwood, Julian M

    2014-08-01

    Over one-quarter of steel produced annually is used in the construction of buildings. Making this steel causes carbon dioxide emissions, which climate change experts recommend be reduced by half in the next 37 years. One option to achieve this is to design and build more efficiently, still delivering the same service from buildings but using less steel to do so. To estimate how much steel could be saved from this option, 23 steel-framed building designs are studied, sourced from leading UK engineering firms. The utilization of each beam is found and buildings are analysed to find patterns. The results for over 10 000 beams show that average utilization is below 50% of their capacity. The primary reason for this low value is 'rationalization'-providing extra material to reduce labour costs. By designing for minimum material rather than minimum cost, steel use in buildings could be drastically reduced, leading to an equivalent reduction in 'embodied' carbon emissions.

  13. Technology programme SULA 2. Energy in steel and base metal production. Final report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-07-01

    SULA 2 is the energy research programme of the steel and metal producing industry. Central steel and metal producing companies are Outokumpu, Rautaruukki, Imatra Steel and Fundia Wire which is a subsidiary of Rautaruukki. The priorities of the SULA 2 programme are in process development. Worthwhile areas of concentration in energy research by Finland include the following: Iron and steel production; Zinc production; The production of ferrochromium and stainless steel; The pyrometallurgical production of copper and nickel and Rolling and heat treatment of steel In addition to the steel and metal producers the following companies participate in some projects: Kuusakoski, Kumera, Fiskars Tools and BETKER. Research work is performed in the following universities and research centers: Helsinki University of Technology, Oulu University, Aabo Akademi University, Tampere University of Technology, VTT Energy and VTT Building Technology. The total number of projects in SULA 2 programme is 51. Of these 20 are research institute projects, 21 are company R and D projects and 10 are energy conservation projects funded by Ministry of Trade and Industry. The total research costs are ca. 130 million FIM. The major part of costs is carried by the participating companies, 62 % and by public funding (Ministry of Trade and Industry, TEKES, The Academy of Finland) 36 %. In six projects the objective of research was studying and inventing new production processes or equipment. Results so far are a new production process for the Tornio stainless steel plant and a new design of ore concentrate rotary dryer, which has been commercialized. The electric energy consumption of the melting shop in Tornio has decreased by 25 %, and the production capacity has increased accordingly. Considerable savings in production process energy consumption, estimable from production reports have been achieved in several projects. The total amount of estimable saving in specific energy consumption is about 900

  14. Coating of a steel wire with copper

    Science.gov (United States)

    Vdovin, K. N.; Dubskii, G. A.; Nefed'ev, A. A.; Derevyanko, D. V.

    2016-03-01

    The process of coating of a steel wire with liquid copper at a high speed (>1 m/s) is considered. The results of long-term studies of copperizing under laboratory conditions and electron-microscopic investigation of the copper-steel adhesion are used to develop a mathematical model for coating of a steel wire with copper and to create a commercial setup to implement this process.

  15. Experimental studies of Steel Corrugated Constructions

    Directory of Open Access Journals (Sweden)

    Lazarev Yuriy

    2016-01-01

    Full Text Available The purpose of this particular article is to assess existing calculations of steel corrugated constructions. Steel Corrugated Construction is a perspective type of constructions, which is exhibiting numerous advantages in comparison with one that currently applied in automobile and railroad networks (reinforced concrete water-throughput pipes, reinforced concrete frame bridges. The evaluation of experimental data on models of constructions of this particular type has been carried out in order to improve calculations of Steel Corrugated Constructions.

  16. Characteristics of vacuum sintered stainless steels

    OpenAIRE

    Z. Brytan; L.A. Dobrzański; M. Actis Grande; Rosso, M.

    2009-01-01

    Purpose: In the present study duplex stainless steels were sintered in vacuum. using rapid cooling form the mixture of prealloyed and alloying element powders The purpose of this paper was to describe the obtained microstructures after sintering as well as the main mechanical properties of sintered stainless steels.Design/methodology/approach: In presented work duplex stainless steels were obtained through powder metallurgy starting from austenitic 316L or ferritic 410L prealloyed stainless s...

  17. Kocel Steel Foundry Grand Opening Ceremony

    Institute of Scientific and Technical Information of China (English)

    TIAN Shi-jiang

    2006-01-01

    @@ On May 9, 2006 the Grand Opening ceremony of Kocel Steel Foundry Co., Ltd. was held in the National Economic and Technological Development Zone in Yinchuan City, Ningxia, China. Kocel Steel Foundry Co.,Ltd. is a large scale enterprise producing steel castings and it is jointly established by Ningxia Kocel Group,Changcheng Suzaki Machine & Foundry Co., Ltd. and Voestalpine Giesserei Linz GmbH, Austria.

  18. Evaluation of the Benefits of HSLA Steels

    Science.gov (United States)

    1989-03-01

    quenched and tempered steels , such as HY80 and HY1OO, require preheat and interpass temperature controls during welding of plates thicker than 1/2 inch...interpass tempera- tures and heat input limitations. Strict adherence to these requirements is mandatory to avoid cracking in hydrogen- sensitive steels ...requirement and excellent weldability of this steel will probably lower produc- tion costs and cracking -related repairs enough to overcome the slight

  19. RATIONAL STEEL CORRUGATED PROFILE DESIGN

    Directory of Open Access Journals (Sweden)

    V. V. Kachurenko

    2015-08-01

    Full Text Available Purpose. The work sets forth the search results of new, more efficient design solutions for metal silos, namely, the analysis of existing types of profiles cross-section in a steel wall of such silo and development of less material-intensive section of corrugated profile.Methodology. To achieve the set goal there were researched the existing types of capacitive structure profiles and their strain-stress state under the load. The analysis was performed on the results of computational experiments. The prototype object was mathematical computer models. The calculations were made using the finite-element method. For computational experiment there was used the design-computing system Structure CAD for Windows. Findings. In this work there were obtained the data allowing to assess work of the profiles and to find more effective type of cross-section in terms of its material consumption. In the process of joint study of the authors a new type of profile for capacitive structures was developed; it has higher utilization efficiency and the attachment point of individual steel sheets with this type of profile. Both solutions are easy to install, reliable in operation and can be manufactured in the conditions of modern industrial production using standard equipment, materials and components. Originality. A new type of corrugated profile cross-section for steel silo walls was proposed; it has higher load carrying capacity and rigidity and allows reducing the metal thickness without changing the structure carrying capacity that results in material consumption reduction of the whole structure.For this and similar types of profiles there was designed and proposed the attachment point of individual corrugated sheets screwed with extending flange, which enables the unit connection in case of small size corrugations, where the distance is not sufficient to accommodate the bolt cap between the individual corrugations. Practical value.Application of the proposed

  20. Tribochemical interactions of boron carbides against steel

    Energy Technology Data Exchange (ETDEWEB)

    Gogotsi, Yu.G. (Univ. Karlsruhe, Inst. fuer Keramik im Maschinenbau (Germany)); Koval' chenko, A.M.; Kossko, I.A. (Inst. for Problems of Materials Science, Ukrainian Academy of Sciences, Kiev (Ukraine))

    1992-04-15

    Auger electron spectroscopy and electron microscopy were used to investigate the surface chemistry and tribological properties of boron carbide sliding against steel. It was revealed that the interacting process was accompanied by the diffusion of the ceramic elements into steel and by the oxidation of the steel and ceramic surfaces due to the oxygen presence in the atmosphere. It was established that the oxidation process in air or during friction tests leads to a graphitized layer on the boron carbide surface under the B{sub 2}O{sub 3} film. It was demonstrated that the oxidation caused a decrease in the friction coefficient of boron carbide sliding against steel. (orig.).

  1. Business Intelligence for Strategic Steel Constructions Sourcing

    DEFF Research Database (Denmark)

    Adeyemi, Oluseyi

    2010-01-01

    markets, government support for industry and stability of government}, to source steel constructions strategically. I undertook this project as a consultation for JB Contractors A/S {JBC} now referred to as Strongstaal A/S. JBC builds on its core competences in steel constructions, forgings, pressure...... vessels, welding, machining, heat treatment, corrosive treatment and quality control. It uses these core competencies to manufacture heavy duty, labour-intensive welded and machine processed steel structures in Eastern Europe. It has many years of sound project management experience and has enjoyed great...... success in performing both large and small integrated projects in the steel manufacturing industry and cement industry among others....

  2. Industrial investigations of the liquid steel filtration

    Directory of Open Access Journals (Sweden)

    K. Janiszewski

    2014-07-01

    Full Text Available Hitherto existing investigations concerning the ceramic filter use in the steel making processes have given good results. The obtained results of filtration have proved that this method may be used as an effective and cheap way of steel filtration from non-metallic inclusions. Placing filters in the tundish is the best location considering the limitation of the possibility of secondary pollution of steel. Yet, the results presented in this paper, of an experiment prepared and carried out in the industrial environment, are the only positive results obtained, which are connected with so much quantities of liquid steel processed with use of the multi-hole ceramic filters.

  3. Progress of Production Technology of Clean Steel in Baosteel

    Institute of Scientific and Technical Information of China (English)

    CuiJian

    2005-01-01

    The progress in control technology of carbon, nitrogen, total oxygen, phosphorus, and stdphur as well as inclusions in steel is discussed at Baosteel. The purity obtained in IF steel and pipeline steel is introduced.

  4. Corrosion susceptibility of steel drums to be used as containers for intermediate level nuclear waste

    Directory of Open Access Journals (Sweden)

    Duffó G.

    2013-07-01

    Full Text Available The present work is a study of the corrosion susceptibility of steel drums in contact with cemented ion-exchange resins contaminated with different types and concentrations of aggressive species. A special type of specimen was manufactured to simulate the cemented ion-exchange resins in the drum. The evolution of the corrosion potential and the corrosion rate of the steel, as well as the electrical resistivity of the matrix were monitored over a time period of 900 days. The aggressive species studied were chloride ions (the main ionic species of concern and sulphate ions (produced during radiolysis of the cationic exchange-resins after cementation. The work was complemented with an analysis of the corrosion products formed on the steel in each condition, as well as the morphology of the corrosion products. When applying the results obtained in the present work to estimate the corrosion depth of the steel drumscontaining the cemented radioactive waste after a period of 300 years (foreseen durability of the Intermediate Level Radioactive Waste facility in Argentina , it is found that in the most unfavourable case (high chloride contamination, the corrosion penetration will be considerably lower than the thickness of the wall of the steel drums.

  5. Corrosion of steel drums containing cemented ion-exchange resins as intermediate level nuclear waste

    Energy Technology Data Exchange (ETDEWEB)

    Duffó, G.S. [Departamento de Materiales, Comisión Nacional de Energía Atómica, Av. Gral. Paz 1499, 1650 Buenos Aires (Argentina); Universidad Nacional de San Martín, Av. Gral. Paz 1499, 1650 Buenos Aires (Argentina); Consejo Nacional de Investigaciones Científicas y Tecnológicas – CONICET, Av. Gral. Paz 1499, 1650 Buenos Aires (Argentina); Farina, S.B., E-mail: farina@cnea.gov.ar [Departamento de Materiales, Comisión Nacional de Energía Atómica, Av. Gral. Paz 1499, 1650 Buenos Aires (Argentina); Universidad Nacional de San Martín, Av. Gral. Paz 1499, 1650 Buenos Aires (Argentina); Consejo Nacional de Investigaciones Científicas y Tecnológicas – CONICET, Av. Gral. Paz 1499, 1650 Buenos Aires (Argentina); Schulz, F.M. [Consejo Nacional de Investigaciones Científicas y Tecnológicas – CONICET, Av. Gral. Paz 1499, 1650 Buenos Aires (Argentina)

    2013-07-15

    Highlights: • There are no works related to the corrosion of drums containing radioactive waste. • Chloride induces high corrosion rate and after 1 year it drops abruptly. • Decrease in the corrosion rate is due to the lack of water to sustain the process. • Cementated ion-exchange resins do not pose risks of corrosion of the steel drums. -- Abstract: Exhausted ion-exchange resins used in nuclear reactors are immobilized by cementation before being stored. They are contained in steel drums that may undergo internal corrosion depending on the presence of certain contaminants. The objective of this work is to evaluate the corrosion susceptibility of steel drums in contact with cemented ion-exchange resins with different aggressive species. The corrosion potential and the corrosion rate of the steel, and the electrical resistivity of the matrix were monitored for 900 days. Results show that the cementation of ion-exchange resins seems not to pose special risks regarding the corrosion of the steel drums.

  6. Effect of copper precipitates on the toughness of low alloy steels for pressure boundary components

    Energy Technology Data Exchange (ETDEWEB)

    Foehl, J.; Willer, D.; Katerbau, K.H. [Materialpruefungsanstalt, Univ. Stuttgart (Germany)

    2004-07-01

    The ferritic bainitic steel 15NiCuMoNb5 (WB 36)is widely used for pressure boundary components. Due to the high copper content which leads to precipitation hardening high strength and toughness are characteristic for this type of steel. However, in the initial state, there is still a high amount of dissolved copper in an oversaturated state which makes the steel susceptible to thermal ageing. Ageing and annealing experiments were performed, and the change in microstructure was investigated by small angle neutron scattering (SANS), measurements of the residual electric resistance and hardness measurements. A correlation between micro structural changes and changes in mechanical properties could be established. It could clearly be shown that significant effects on strength and toughness have to be considered when the size of the copper rich precipitates vary in the range from 1.2 to 2.2 nm in radius. The changes in microstructure affect both, the Carpy impact transition temperature and the fracture toughness qualitatively and quantitatively in a similar way. The investigations have contributed to a better understanding of precipitation hardening by copper not only for this type of steel but also for copper containing steels and weld subjected to neutron irradiation. (orig.)

  7. Electric Vehicle Charging Modeling

    OpenAIRE

    Grahn, Pia

    2014-01-01

    With an electrified passenger transportation fleet, carbon dioxide emissions could be reduced significantly depending on the electric power production mix. Increased electric power consumption due to electric vehicle charging demands of electric vehicle fleets may be met by increased amount of renewable power production in the electrical systems. With electric vehicle fleets in the transportation system there is a need for establishing an electric vehicle charging infrastructure that distribu...

  8. Experience with ferrosilicoaluminum alloy during deoxidation of steel

    Directory of Open Access Journals (Sweden)

    A. Mekhtiyev

    2015-10-01

    Full Text Available The article describes the process of deoxidation quiet and low-alloyed steel alloy ferrosilicoaluminum complex in comparison the existing, and with steel deoxidation technology with conventional alloys - ferrosilicon and secondary aluminum. A comparative analysis of quality steel, non-metallic inclusions metallographic studies and studies of the mechanical properties of the resulting steel was done. On a large array of experimental steel proved cost-effectiveness and feasibility of ferrosilicoaluminum during deoxidation quiet and low-alloyed steel.

  9. Optimisation of metal charge material for electric arc furnace

    Directory of Open Access Journals (Sweden)

    T. Lis

    2011-10-01

    Full Text Available The analysis of the changes in the crude steel production volumes implies gradual increase of production since the mid 20th century. This tendency has been slightly hampered by the economic depression. At the same time, the market requirements enforce improvement of the quality of the products manufactured on simultaneous minimisation of the production costs. One of the tools applied to solve these problems is mathematical optimisation. The author of this paper has presented an example of application of the multi-criteria optimisation method to improvement of efficiency of steel smelting in an electric arc furnace (EAF through appropriate choice of the charge scrap. A measurable effect of applying such a methodology of choosing the metal charge is the ability to reduce the unit cost of steel smelting.

  10. High temperature oxidation behavior of AISI 304L stainless steel-Effect of surface working operations

    Science.gov (United States)

    Ghosh, Swati; Kumar, M. Kiran; Kain, Vivekanand

    2013-01-01

    The oxidation behavior of grade 304L stainless steel (SS) subjected to different surface finishing (machining and grinding) operations was followed in situ by contact electric resistance (CER) and electrochemical impedance spectroscopy (EIS) measurements using controlled distance electrochemistry (CDE) technique in high purity water (conductivity electrochemical properties and distinct morphological features of the oxide layer as a result of surface working were attributed to the prevalence of heavily fragmented grain structure and presence of martensite.

  11. Seismic Behavior of concrete filled steel Tubular Built-up columns

    OpenAIRE

    Huang, Yufan

    2015-01-01

    With the advantages of CFST built-up columns, including the higher confinement in the concrete, delay of the steel local buckling, higher compressive and flexural strength, earthquake and fire resistance, rapid construction, savings in the construction costs, etc. CFST built-up columns are increasing adopted in structural members with larger load eccentricity ratio and slenderness ratio, such as stadium, industrial buildings, bridge pier and pillar, and electrical transmission tower. However,...

  12. Development of Hot Dip Galvanized Steel Strip and Its Application in Automobile Industry

    Institute of Scientific and Technical Information of China (English)

    BIAN Jun; ZHU Yun; LIU Xiang-hua; WANG Guo-dong

    2006-01-01

    Hot dip galvanized product is widely used in architecture, household electric appliance, ship vehicle, vessel, mechano-electronic device and other fields including clothing, food, housing, and travel. The history, development, market need, and technological advancement of hot dip galvanized strip, production situation, and development tendency in China are briefly introduced. The fact that it is necessary to build new and auto galvanized strip line with the development of the iron and steel industry in China.

  13. Eddy Current Transducer Dedicated for Sigma Phase Evaluation in Duplex Stainless Steel

    Directory of Open Access Journals (Sweden)

    Grzegorz Psuj

    2012-01-01

    Full Text Available The paper describes a new transducer dedicated for evaluation of a duplex stainless steel (DSS. Different phases which exist in DSS have influence on mechanical as well as on electrical properties. Therefore, an eddy current transducer was utilized. In order to achieve high sensitivity, a differential type of the transducer was selected. The performance of the transducer was verified by utilizing the samples which had a different amount of sigma phase.

  14. Effect of weld on design of steel moment-resisting connection reinforced with steel plates

    Institute of Scientific and Technical Information of China (English)

    CHEN Peng; LI Yong

    2005-01-01

    The foreign experimental and FEM research of steel moment-resisting connection reinforced with steel plates are introduced. The effect of weld on the connection design is studied in two ways including weld detail and geometrical detail of steel plates contrast to the reference drawing of connection design in China. The research shows that the weld plays an important role in the design of connections. The welds connecting reinforced plates and beam/ column flange and the plate geometry have direct influence on the performance of the connections reinforced with plates. The study is helpful to the application of design of steel moment-resisting connection with steel plates.

  15. Electricity supply contracts: Optimization

    Energy Technology Data Exchange (ETDEWEB)

    Rossi, G.; Vezzoni, M.; Grassani, E. (Sistemi Integrati per il Risparmio Energetico, Pavia (Italy) Necchi Compressori, Pavia (Italy))

    1991-10-01

    This paper presents a computer program, ACEE (Electrical Energy Consumption Analysis), developed to assist industrial firms in Italy to determine their electrical power consumption, optimize it through production process interventions, and then utilize the results to draft up optimum electricity supply contracts with ENEL (Italian National Electricity Board). The program also allows the user to properly budget future allocations for electricity costs.

  16. Experimental investigation of axially loaded steel fiber reinforced high strength concrete-filled steel tube columns

    Institute of Scientific and Technical Information of China (English)

    卢亦焱; 李娜; 李杉; 梁鸿骏

    2015-01-01

    An experimental study on the compressive behavior of steel fiber reinforced concrete-filled steel tube columns is presented. Specimens were tested to investigate the effects of the concrete strength, the thickness of steel tube and the steel fiber volume fraction on the ultimate strength and the ductility. The experimental results indicate that the addition of steel fibers in concrete can significantly improve the ductility and the energy dissipation capacity of the concrete-filled steel tube columns and delay the local buckling of the steel tube, but has no obvious effect on the failure mode. It has also been found that the addition of steel fibers is a more effective method than using thicker steel tube in enhancing the ductility, and more advantageous in the case of higher strength concrete. An analytical model to estimate the load capacity is proposed for steel tube columns filled with both plain concrete and steel fiber reinforced concrete. The predicted results are in good agreement with the experimental ones obtained in this work and literatures.

  17. Evaluation of Steel Cleanliness in a Steel Deoxidized Using Al

    Science.gov (United States)

    Castro-Cedeño, Edgar-Ivan; Herrera-Trejo, Martín; Castro-Román, Manuel; Castro-Uresti, Fabián; López-Cornejo, Monserrat

    2016-06-01

    The effect of magnesium in the aluminum used as a deoxidizer on the cleanliness of steel was studied throughout a steelmaking route for the production of thin slabs. Two deoxidizers with different Mg contents were used. The Mg content of a "typical" deoxidizer was ~0.5 wt pct Mg, whereas that for an alternative deoxidizer was ~2 wt pct Mg. The inclusion population at different stages of the steelmaking process was characterized in terms of chemical composition, number, and size distribution. The inclusion modification path shows that the solid Al2O3 and Al2O3-MgO inclusions formed in the early stage of the steel ladle treatment are modified into Al2O3-MgO-CaO liquid and MgO-Al2O3-liquid inclusions. Although some slight differences were observed in the ladle furnace samples, the chemical composition of inclusions was similar in the samples taken at the mold of the continuous casting, regardless of the deoxidizer used. Gumbel, generalized extreme value (GEV), and generalized Pareto (GP) distributions were used for the description of the size distribution. The GEV and GP distributions resulted in proper distributions to describe the evolution of size distribution throughout the steelmaking process. Furthermore, no statistically significant differences between inclusion size distributions resulting from the use of either deoxidizer were found.

  18. Effect Of The Spacing Between Submicroscopic Oxide Impurities On The Fatigue Strength Of Structural Steel

    Directory of Open Access Journals (Sweden)

    Lipiński T.

    2015-09-01

    Full Text Available The article discusses the effect of distance between submicroscopic oxide impurities (up to 2 μm in size on the fatigue resistance coefficient of structural steel during rotary bending. The study was performed on 21 heats produced in an industrial plant. Fourteen heats were produced in 140 ton electric furnaces, and 7 heats were performed in a 100 ton oxygen converter. All heats were desulfurized. Furthermore seven heats from electrical furnaces were refined with argon, and heats from the converter were subjected to vacuum circulation degassing.

  19. The Effect of Fine Non-Metallic Inclusions on the Fatigue Strength of Structural Steel

    Directory of Open Access Journals (Sweden)

    Lipiński T.

    2015-04-01

    Full Text Available The article discusses the results of a study investigating the effect of the number of fine non-metallic inclusions (up to 2 µm in size on the fatigue strength of structural steel during rotary bending. The study was performed on 21 heats produced in an industrial plant. Fourteen heats were produced in 140 ton electric furnaces, and 7 heats were performed in a 100 ton oxygen converter. All heats were desulfurized. Seven heats from electrical furnaces were refined with argon, and heats from the converter were subjected to vacuum circulation degassing.

  20. The modeling of heat affected zone (HAZ in submerged arc welding (SAW surfacing steel element

    Directory of Open Access Journals (Sweden)

    J. Winczek

    2016-04-01

    Full Text Available In the work the bimodal heat source model in the description of the temperature field is presented. The electric arc was treated physically as one heat source, whose heat was divided: part of the heat is transferred by the direct impact of the electric arc, but another part of the heat is transferred to the weld by the melted material of the electrode. Computations of the temperature field during SAW surfacing of S355 steel element are carried out. The macrographic and metallographic analysis of the weld confirmed the depth and shapes of the fusion line and HAZ defined by the numerical simulation.