Corrosion Behavior of Nickel-Plated Alloy 600 in High Temperature Water

International Nuclear Information System (INIS)

Kim, Ji Hyun; Hwang, Il Soon

2008-01-01

In this paper, electrochemical and microstructural characteristics of nickel-plated Alloy 600 wee investigated in order to identify the performance of electroless Ni-plating on Alloy 600 in high-temperature aqueous condition with the comparison of electrolytic nickel-plating. For high temperature corrosion test of nickel-plated Alloy 600, specimens were exposed for 770 hours to typical PWR primary water condition. During the test, open circuit potentials (OCP's) of all specimens were measured using a reference electrode. Also, resistance to flow accelerated corrosion (FAC) test was examined in order to check the durability of plated layers in high-velocity flow environment at high temperature. After exposures to high flow rate aqueous condition, the integrity of surfaces was confirmed by using both scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). For the field application, a remote process for electroless nickel-plating was demonstrated using a plate specimen with narrow gap on a laboratory scale. Finally, a practical seal design was suggested for more convenient application

In vitro and in vivo corrosion evaluation of nickel-chromium- and copper-aluminum-based alloys.

Science.gov (United States)

Benatti, O F; Miranda, W G; Muench, A

2000-09-01

The low resistance to corrosion is the major problem related to the use of copper-aluminum alloys. This in vitro and in vivo study evaluated the corrosion of 2 copper-aluminum alloys (Cu-Al and Cu-Al-Zn) compared with a nickel-chromium alloy. For the in vitro test, specimens were immersed in the following 3 corrosion solutions: artificial saliva, 0.9% sodium chloride, and 1.0% sodium sulfide. For the in vivo test, specimens were embedded in complete dentures, so that one surface was left exposed. The 3 testing sites were (1) close to the oral mucosa (partial self-cleaning site), (2) surface exposed to the oral cavity (self-cleaning site), and (3) specimen bottom surface exposed to the saliva by means of a tunnel-shaped perforation (non-self-cleaning site). Almost no corrosion occurred with the nickel-chromium alloy, for either the in vitro or in vivo test. On the other hand, the 2 copper-aluminum-based alloys exhibited high corrosion in the sulfide solution. These same alloys also underwent high corrosion in non-self-cleaning sites for the in vivo test, although minimal attack was observed in self-cleaning sites. The nickel-chromium alloy presented high resistance to corrosion. Both copper-aluminum alloys showed considerable corrosion in the sulfide solution and clinically in the non-self-cleaning site. However, in self-cleaning sites these 2 alloys did not show substantial corrosion.

Phosphorus effect on structure and physical properties of iron-nickel alloys

International Nuclear Information System (INIS)

Berseneva, F.N.; Kalinin, V.M.; Rybalko, O.F.

1982-01-01

The structure and properties of iron-nickel alloys (30-50 % Ni) containing from 0.02 to 0.5 wt. % P have been investigated. It has been found that phosphorus solubility in iron-nickel alloys at most purified from impurities exceeds limiting solubility values usually observed for commercial alloys. Phosphide eutectics precipitation over the grain boundaries of studied alloys occurs but with phosphorus content equal 0.45 wt. %. The 0.4 wt. % P addition in invar alloys increases saturation magnetization and the Curie point and leads to a more homogeneous structure

Standard specification for Nickel-Chromium-Iron alloys (UNS N06600, N06601, N06603, N06690, N06693, N06025, N06045 and N06696), Nickel-Chromium-Cobalt-Molybdenum alloy (UNS N06617), and Nickel-Iron-Chromium-Tungsten alloy (UNS N06674) plate, sheet and strip

CERN Document Server

American Society for Testing and Materials. Philadelphia

2011-01-01

Standard specification for Nickel-Chromium-Iron alloys (UNS N06600, N06601, N06603, N06690, N06693, N06025, N06045 and N06696), Nickel-Chromium-Cobalt-Molybdenum alloy (UNS N06617), and Nickel-Iron-Chromium-Tungsten alloy (UNS N06674) plate, sheet and strip

Standard specification for Nickel-Chromium-Iron alloys (UNS N06600, N06601, N06603, N06690, N06693, N06025, N06045, and N06696), Nickel-Chromium-Cobalt-Molybdenum alloy (UNS N06617), and Nickel-Iron-Chromium-Tungsten alloy (UNS N06674) rod, bar, and wire

CERN Document Server

American Society for Testing and Materials. Philadelphia

2011-01-01

Standard specification for Nickel-Chromium-Iron alloys (UNS N06600, N06601, N06603, N06690, N06693, N06025, N06045, and N06696), Nickel-Chromium-Cobalt-Molybdenum alloy (UNS N06617), and Nickel-Iron-Chromium-Tungsten alloy (UNS N06674) rod, bar, and wire

Investigations on chloride-induced high temperature corrosion of iron-, nickel-, cobalt-base alloys by scanning electron microscopy and energy dispersive X-ray microspot analysis

International Nuclear Information System (INIS)

Ross, W.; Umland, F.

1984-01-01

The direct oxidation at 900 0 C in air and the corrosion of alloys in air after short exposure to chloride have been compared under identical conditions. Chloride destroys the original oxide layers by recristallisation and modifies the following scale growing in such a manner that no firmly sticking layers can be rebuilt. After a chloride induction therefore all other following corrosions will be enhanced. Experiments in a closed system, a so called transport furnace, showed that the chloride also acts as a gas phase carrier transporting firstly the oxide layer, under reducing conditions metals, too, as volatile chloro metal gas complexes in this case from hot to cold region of the furnace. Cobalt base alloys are less attacked than iron or nickel base alloys. As chloride is not found implicitly on the treated surface the identification of the chloride induced corrosion is difficult. However the scanning electron microscopy combined with quantitative energy dispersive X-ray analysis has been proved as an appropriate method for early detection. As the phenomena depend on the type of alloy, respectively, an illustration and interpretation catalogue is necessary. (orig.) [de

Austenitic stainless steel alloys with high nickel contents in high temperature liquid metal systems

International Nuclear Information System (INIS)

Konvicka, H.R.; Schwarz, N.F.

1981-01-01

Fe-Cr-Ni base alloys (nickel content: from 15 to 70 wt%, Chromium content: 15 wt%, iron: balance) together with stainless steel (W.Nr. 1.4981) have been exposed to flowing liquid sodium at 730 0 C in four intervals up to a cumulative exposure time of 1500 hours. Weight change data and the results of post-exposition microcharacterization of specimens are reported. The corrosion rates increase with increasing nickel content and tend to become constant after longer exposure times for each alloy. The corrosion rate of stainless steel is considerably reduced due to the presence of the base alloys. Different kinetics of nickel poor (up to 35% nickel) and nickel rich (> 50% nickel) alloys and nickel transport from nickel rich to nickel poor material is observed. (orig.)

Galvanic corrosion resistance of welded dissimilar nickel-base alloys

International Nuclear Information System (INIS)

Corbett, R.A.; Morrison, W.S.; Snyder, R.J.

1986-01-01

A program for evaluating the corrosion resistance of various dissimilar welded nickel-base alloy combinations is outlined. Alloy combinations included ALLCORR, Hastelloy C-276, Inconel 72 and Inconel 690. The GTAW welding process involved both high and minimum heat in-put conditions. Samples were evaluated in the as-welded condition, as well as after having been aged at various condtions of time and temperature. These were judged to be most representative of process upset conditions which might be expected. Corrosion testing evaluated resistance to an oxidizing acid and a severe service environment in which the alloy combinations might be used. Mechanical properties are also discussed

Assessment of corrosion resistance of cast cobalt- and nickel-chromium dental alloys in acidic environments.

Science.gov (United States)

Mercieca, Sven; Caligari Conti, Malcolm; Buhagiar, Joseph; Camilleri, Josette

2018-01-01

The aim of this study was to compare the degradation resistance of nickel-chromium (Ni-Cr) and cobalt-chromium (Co-Cr) alloys used as a base material for partial dentures in contact with saliva. Wiron® 99 and Wironit Extra-Hard® were selected as representative casting alloys for Ni-Cr and Co-Cr alloys, respectively. The alloys were tested in contact with deionized water, artificial saliva and acidified artificial saliva. Material characterization was performed by X-ray diffractometry (XRD) and microhardness and nanohardness testing. The corrosion properties of the materials were then analyzed using open circuit potential analysis and potentiodynamic analysis. Alloy leaching in solution was assessed by inductively coupled plasma mass spectrometry techniques. Co-Cr alloy was more stable than the Ni-Cr alloy in all solutions tested. Leaching of nickel and corrosion attack was higher in Ni-Cr alloy in artificial saliva compared with the acidified saliva. The corrosion resistance of the Co-Cr alloy was seen to be superior to that of the Ni-Cr alloy, with the former exhibiting a lower corrosion current in all test solutions. Microstructural topographical changes were observed for Ni-Cr alloy in contact with artificial saliva. The Ni-Cr alloy exhibited microstructural changes and lower corrosion resistance in artificial saliva. The acidic changes did not enhance the alloy degradation. Ni-Cr alloys are unstable in solution and leach nickel. Co-Cr alloys should be preferred for clinical use.

An Industrial Perspective on Environmentally Assisted Cracking of Some Commercially Used Carbon Steels and Corrosion-Resistant Alloys

Science.gov (United States)

Ashida, Yugo; Daigo, Yuzo; Sugahara, Katsuo

2017-08-01

Commercial metals and alloys like carbon steels, stainless steels, and nickel-based super alloys frequently encounter the problem of environmentally assisted cracking (EAC) and resulting failure in engineering components. This article aims to provide a perspective on three critical industrial applications having EAC issues: (1) corrosion and cracking of carbon steels in automotive applications, (2) EAC of iron- and nickel-based alloys in salt production and processing, and (3) EAC of iron- and nickel-based alloys in supercritical water. The review focuses on current industrial-level understanding with respect to corrosion fatigue, hydrogen-assisted cracking, or stress corrosion cracking, as well as the dominant factors affecting crack initiation and propagation. Furthermore, some ongoing industrial studies and directions of future research are also discussed.

Generalized corrosion of nickel base alloys in high temperature aqueous media: a contribution to the comprehension of the mechanisms

International Nuclear Information System (INIS)

Marchetti-Sillans, L.

2007-11-01

In France, nickel base alloys, such as alloy 600 and alloy 690, are the materials constituting steam generators (SG) tubes of pressurized water reactors (PWR). The generalized corrosion resulting from the interaction between these alloys and the PWR primary media leads, on the one hand, to the formation of a thin protective oxide scale (∼ 10 nm), and on the other hand, to the release of cations in the primary circuit, which entails an increase of the global radioactivity of this circuit. The goal of this work is to supply some new comprehension elements about nickel base alloys corrosion phenomena in PWR primary media, taking up with underlining the effects of metallurgical and physico-chemical parameters on the nature and the growth mechanisms of the protective oxide scale. In this context, the passive film formed during the exposition of alloys 600, 690 and Ni-30Cr, in conditions simulating the PWR primary media, has been analyzed by a set of characterization techniques (SEM, TEM, PEC and MPEC, XPS). The coupling of these methods leads to a fine description, in terms of nature and structure, of the multilayered oxide forming during the exposition of nickel base alloys in primary media. Thus, the protective part of the oxide scale is composed of a continuous layer of iron and nickel mixed chromite, and Cr 2 O 3 nodules dispersed at the alloy / mixed chromite interface. The study of protective scale growth mechanisms by tracers and markers experiments reveals that the formation of the mixed chromite is the consequence of an anionic mechanism, resulting from short circuits like grain boundaries diffusion. Besides, the impact of alloy surface defects has also been studied, underlining a double effect of this parameter, which influences the short circuits diffusion density in oxide and the formation rate of Cr 2 O 3 nodules. The sum of these results leads to suggest a description of the nickel base alloys corrosion mechanisms in PWR primary media and to tackle some

Localized corrosion of molybdenum-bearing nickel alloys in chloride solutions

International Nuclear Information System (INIS)

Postlethwaite, J.; Scoular, R.J.; Dobbin, M.H.

1988-01-01

Electrochemical and immersion tests have been applied to a study of the localized corrosion resistance of two molybdenum-bearing nickel alloys. Alloys C-276 and 6y25, in neutral chloride solutions in the temperature range of 25 to 200 C as part of the container materials evaluation screening tests for the Canadian Nuclear Fuel Waste Management Program. Cyclic polarization studies show that the passivation breakdown potentials move rapidly to more active values with increasing temperatures, indicating a reduced resistance to localized corrosion. The results of immersion tests show that both alloys do suffer crevice corrosion in neutral aerated sodium chloride solutions at elevated temperatures, but that in both cases there is a limiting temperature > 100C, below which, the alloys are not attacked, regardless of the chloride concentration

Studies on neutron irradiation effects of iron alloys and nickel-base heat resistant alloys

International Nuclear Information System (INIS)

Watanabe, Katsutoshi

1987-09-01

The present paper describes the results of neutron irradiation effects on iron alloys and nickel-base heat resistant alloys. As for the iron alloys, irradiation hardening and embrittlement were investigated using internal friction measurement, electron microscopy and tensile testings. The role of alloying elements was also investigated to understand the irradiation behavior of iron alloys. The essential factors affecting irradiation hardening and embrittlement were thus clarified. On the other hand, postirradiation tensile and creep properties were measured of Hastelloy X alloy. Irradiation behavior at elevated temperatures is discussed. (author)

Corrosion of AZ91D magnesium alloy with a chemical conversion coating and electroless nickel layer

International Nuclear Information System (INIS)

Huo Hongwei; Li Ying; Wang Fuhui

2004-01-01

A chemical conversion treatment and an electroless nickel plating were applied to AZ91D alloy to improve its corrosion resistance. By conversion treatment in alkaline stannate solution, the corrosion resistance of the alloy was improved to some extent as verified by immersion test and potentiodynamic polarization test in 3.5 wt.% NaCl solution at pH 7.0. X-ray diffraction patterns of the stannate treated AZ91D alloy showed the presence of MgSnO 3 · H 2 O, and SEM images indicated a porous structure, which provided advantage for the adsorption during sensitisation treatment prior to electroless nickel plating. A nickel coating with high phosphorus content was successfully deposited on the chemical conversion coating pre-applied to AZ91D alloy. The presence of the conversion coating between the nickel coating and the substrate reduced the potential difference between them and enhanced the corrosion resistance of the alloy. An obvious passivation occurred for the nickel coating during anodic polarization in 3.5 wt.% NaCl solution

Contribution to the study of the electrodeposition of iron-nickel alloys

International Nuclear Information System (INIS)

Valignat, J.

1968-01-01

Using a coulometric technique based upon the anodic intentiostatic dissolution, we studied the potentiostatic, deposition of nickel, iron and nickel iron alloys. We have shown that the minimum of the curve I = f (t) (deposition current versus time) is probably due to the transitory blocking of the surface by hydrogen and that the syn-crystallisation of nickel and iron is responsible for the anomalous co-deposition of these two elements. (author) [fr

[The effect of hydrogen peroxide on the electrochemical corrosion properties and metal ions release of nickel-chromium dental alloys].

Science.gov (United States)

Wang, Jue; Qiao, Guang-yan

2013-04-01

To investigate the effect of hydrogen peroxide on the electrochemical corrosion and metal ions release of nickel-chromium dental alloys. The corrosion resistance of nickel-chromium dental alloys was compared by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization curve (PD) methods in artificial saliva after immersed in different concentrations of hydrogen peroxide for 112 h. The metal ions released from nickel-chromium dental alloys to the artificial saliva were detected after electrochemical measurements using inductively coupled plasma mass spectrometry (ICP-MS). The data was statistically analyzed by analysis of variance (ANOVA) using SPSS 13.0 software package. The electrochemical experiment showed that the sequence of polarization resistance in equivalent circuit (Rct), corrosion potential (Ecorr), pitting breakdown potential (Eb), and the difference between Ecorr and Eb representing the "pseudo-passivation" (δE) of nickel-chromium alloys in artificial saliva was 30% alloys to the artificial saliva, and the order of the concentrations of metal ions was 0% corrosion resistance of nickel-chromium dental alloys decrease after immersed in different concentrations of hydrogen peroxide for 112 h. Nickel-chromium dental alloys are more prone to corrosion in the artificial saliva with the concentration of hydrogen peroxide increased, and more metal ions are released in the artificial saliva.

Roentgenoelectronic investigation into oxidation of iron-chromium and iron-chromium-nickel alloys

International Nuclear Information System (INIS)

Akimov, A.G.; Rozenfel'd, I.L.; Kazanskij, L.P.; Machavariani, G.V.

1978-01-01

Kinetics of iron-chromium and iron-chromium-nickel alloy oxidation (of the Kh13 and Kh18N10T steels) in oxygen was investigated using X-ray electron spectroscopy. It was found that according to X-ray electron spectra chromium oxidation kinetics in the iron-chromium alloy differs significantly from oxidation kinetics of chromium pattern. Layer by layer X-ray electron analysis showed that chromium is subjected to a deeper oxidation as compared to iron, and accordingly, Cr 2 O 3 layer with pure iron impregnations is placed between the layer of mixed oxide (Fe 3 O 4 +Cr 2 O 3 ) and metal. A model of the iron-chromium alloy surface is suggested. The mixed oxide composition on the steel surface is presented as spinel Fesub(2+x)Crsub(1-x)Osub(y)

Corrosion behaviour of material no. 1. 4539 and nickel based alloys in gas waters. Korrosionsverhalten des Werkstoffs 1. 4539 und von Nickelbasis-Legierungen in Gaswaessern

Energy Technology Data Exchange (ETDEWEB)

Rolle, D [Didier Saeurebau GmbH, Koenigswinter (Germany); Buehler, H E [Didier-Werke AG, Anlagentechnik, Wiesbaden (Germany); Kalfa, H

1993-01-01

Laboratory tests with synthetic gas waters containing the gases ammonia, carbon dioxide, hydrogen sulphide and hydrogen cyanide were carried out in order to examine the influence of medium components on the corrosion of material No. 1.4539 and nickel based alloys Hastelloy C-4, C-22 and C-276. Hydrogen sulfide was identified as the decisive component for corrosion. For stainless steel corrosion rates of about 2 mm.a[sup -1] were already found at 50deg C in a critical pH-range with sulfide concentrations > 2%. As cyanide stimulates corrosion by dissolving sulfide surface layers by complexation of the iron ions, an increased material loss rate per unit area was found in the critical range with increasing cyanide concentration. The much more stable nickel based alloys only revealed considerable weight losses after being exposed in the autoclave at 100deg C. The graduation of the loss rates C-22 > C-4 > C-276 can be explained by the different contents of high grade alloy elements. The testing of nickel based alloys of the Hastelloy type and of material No. 1.4539 and 1.4571 by means of the dynamic tensile test (CERT-method) revealed no risks of stress corrosion cracking in the tested media. (orig.).

Corrosion resistance and electrochemical potentiokinetic reactivation testing of some iron-base hardfacing alloys

International Nuclear Information System (INIS)

Cockeram, B.V.

1999-01-01

Hardfacing alloys are weld deposited on a base material to provide a wear resistant surface. Commercially available iron-base hardfacing alloys are being evaluated for replacement of cobalt-base alloys to reduce nuclear plant activation levels. Corrosion testing was used to evaluate the corrosion resistance of several iron-base hardfacing alloys in highly oxygenated environments. The corrosion test results indicate that iron-base hardfacing alloys in the as-deposited condition have acceptable corrosion resistance when the chromium to carbon ratio is greater than 4. Tristelle 5183, with a high niobium (stabilizer) content, did not follow this trend due to precipitation of niobium-rich carbides instead of chromium-rich carbides. This result indicates that iron-base hardfacing alloys containing high stabilizer contents may possess good corrosion resistance with Cr:C < 4. NOREM 02, NOREM 01, and NoCo-M2 hardfacing alloys had acceptable corrosion resistance in the as-deposited and 885 C/4 hour heat treated condition, but rusting from sensitization was observed in the 621 C/6 hour heat treated condition. The feasibility of using an Electrochemical Potentiokinetic Reactivation (EPR) test method, such as used for stainless steel, to detect sensitization in iron-base hardfacing alloys was evaluated. A single loop-EPR method was found to provide a more consistent measurement of sensitization than a double loop-EPR method. The high carbon content that is needed for a wear resistant hardfacing alloy produces a high volume fraction of chromium-rich carbides that are attacked during EPR testing. This results in inherently lower sensitivity for detection of a sensitized iron-base hardfacing alloy than stainless steel using conventional EPR test methods

[The effect of epigallocatechin gallate (EGCG) on the surface properties of nickel-chromium dental casting alloys after electrochemical corrosion].

Science.gov (United States)

Qiao, Guang-yan; Zhang, Li-xia; Wang, Jue; Shen, Qing-ping; Su, Jian-sheng

2014-08-01

To investigate the effect of epigallocatechin gallate (EGCG) on the surface properties of nickel-chromium dental alloys after electrochemical corrosion. The surface morphology and surface structure of nickel-chromium dental alloys were examined by stereomicroscope and scanning electron microscopy before and after electrochemical tests in 0 g/L and 1.0 g/L EGCG artificial saliva. The surface element component and chemical states of nickel-chromium dental alloys were analyzed by X-ray photoelectron spectrograph after electrochemical tests in 0 g/L and 1.0 g/L EGCG artificial saliva. More serious corrosion happened on the surface of nickel-chromium alloy in 1.0 g/L EGCG artificial saliva than in 0 g/L EGCG. The diameters of corrosion pits were smaller, and the dendrite structure of the alloy surface was not affected in 0 g/L EGCG. While the diameters of corrosion pits were larger, the dendritic interval of the alloy surface began to merge, and the dendrite structure was fuzzy in 1.0 g/L EGCG. In addition, the O, Ni, Cr, Be, C and Mo elements were detected on the surface of nickel-chromium alloys after sputtered for 120 s in 0 g/L EGCG and 1.0 g/L EGCG artificial saliva after electrochemical corrosion, and the surface oxides were mainly NiO and Cr(2)O(3). Compared with 0 g/L EGCG artificial saliva, the content of O, NiO and Cr(2)O(3) were lower in 1.0 g/L EGCG. The results of surface morphology and the corrosion products both show that the corrosion resistance of nickel-chromium alloys become worse and the oxide content of corrosion products on the surface reduce in 1.0 g/L EGCG artificial saliva.

Generalized corrosion of nickel base alloys in high temperature aqueous media: a contribution to the comprehension of the mechanisms; Corrosion generalisee des alliages a base nickel en milieu aqueux a haute temperature: apport a la comprehension des mecanismes

Energy Technology Data Exchange (ETDEWEB)

Marchetti-Sillans, L

2007-11-15

In France, nickel base alloys, such as alloy 600 and alloy 690, are the materials constituting steam generators (SG) tubes of pressurized water reactors (PWR). The generalized corrosion resulting from the interaction between these alloys and the PWR primary media leads, on the one hand, to the formation of a thin protective oxide scale ({approx} 10 nm), and on the other hand, to the release of cations in the primary circuit, which entails an increase of the global radioactivity of this circuit. The goal of this work is to supply some new comprehension elements about nickel base alloys corrosion phenomena in PWR primary media, taking up with underlining the effects of metallurgical and physico-chemical parameters on the nature and the growth mechanisms of the protective oxide scale. In this context, the passive film formed during the exposition of alloys 600, 690 and Ni-30Cr, in conditions simulating the PWR primary media, has been analyzed by a set of characterization techniques (SEM, TEM, PEC and MPEC, XPS). The coupling of these methods leads to a fine description, in terms of nature and structure, of the multilayered oxide forming during the exposition of nickel base alloys in primary media. Thus, the protective part of the oxide scale is composed of a continuous layer of iron and nickel mixed chromite, and Cr{sub 2}O{sub 3} nodules dispersed at the alloy / mixed chromite interface. The study of protective scale growth mechanisms by tracers and markers experiments reveals that the formation of the mixed chromite is the consequence of an anionic mechanism, resulting from short circuits like grain boundaries diffusion. Besides, the impact of alloy surface defects has also been studied, underlining a double effect of this parameter, which influences the short circuits diffusion density in oxide and the formation rate of Cr{sub 2}O{sub 3} nodules. The sum of these results leads to suggest a description of the nickel base alloys corrosion mechanisms in PWR primary

Stress corrosion cracking of nickel alloys in bicarbonate and chloride solutions

International Nuclear Information System (INIS)

Ares, A. E.; Carranza, R. M.; Giordano, C. M.; Zadorozne, N. S.; Rebak, R.B.

2013-01-01

Alloy 22 is one of the candidates for the manufacture of high level radioactive waste containers. These containers provide services in natural environments characterized by multi-ionics solutions, it is estimated they could suffer three types of deterioration: general corrosion, localized corrosion (crevice corrosion) and stress corrosion cracking (SCC). It has been confirmed that the presence of bicarbonate at temperatures above 60°C and applied potentials around +400 mVSCE are necessary in order to produce cracking, . This susceptibility may be associated to the instability of the passive film formed and to the formation of an anodic current peak in the polarization curves in these media. Until now, it is unclear the role played by each alloying element (Ni, Cr or Mo) in the SCC susceptibility of Alloy 22 in these media The aim of this work is to evaluate the SCC susceptibility of nickel-based alloys in media containing bicarbonate and chloride ions, at high temperature. Slow Strain Rate Testing (SSRT) was conducted to samples of different alloys: 22 (Ni-Cr-Mo), 600 (Ni-Cr-Fe), 800H (Ni-Fe-Cr) y 201 (99.5% Ni).This tests were conducted in 1.1 mol/L NaHCO 3 +1.5 mol/L NaCl a 90°C and different applied potentials (+200mVSCE,+300 mVSCE, +400 mVSCE). These results were complemented with those obtained in a previous work, where we studied the anodic electrochemical behavior of nickel base alloys under the same conditions. It was found that alloy 22 showed a current peak in a potential range between +200 mVSCE and +300 mVSCE when immersed in bicarbonate ions containing solutions. This peak was attributed to the presence of chromium in the alloys. The SSRT showed that only alloy 22 has a clear indication of stress corrosion cracking. The current results suggested that the presence of an anodic peak in the polarization curves was not a sufficient condition for cracking. (author)

Corrosion of iron-base alloys by lithium

International Nuclear Information System (INIS)

Selle, J.E.

1976-01-01

A review of corrosion mechanisms operating in lithium-iron-base alloy systems is presented along with data obtained with thermal-convection loops of niobium-stabilized 2 1 / 4 percent Cr-1 percent Mo steel and types 304L and 321 stainless steels. A corrosion rate of 2.3 μm/year (0.09 mil/year) was obtained on the 2 1 / 4 percent Cr-1 percent Mo steel at 600 0 C. Considerably more mass transport of alloying constituents and a maximum corrosion rate of about 14 μm/year (0.55 mil/year) was obtained with the austenitic stainless steels. Results of metallography, x-ray fluorescence analysis, scanning electron microscopy, and weight-change data are presented and discussed

In situ corrosion testing of various nickel alloys at Måbjerg waste incineration plant

DEFF Research Database (Denmark)

Montgomery, Melanie; Hansson, A. N.; Jensen, S. A.

2013-01-01

overlay material currently being used to give improved corrosion resistance. In order to assess the use of alternative nickel alloys, test panels have been manufactured and inserted into Måbjerg waste incineration plant. Inconel 625 as a 50% weld overlay, two layered weld overlay and as a spiral weld......The majority of waste in Denmark is disposed via waste to energy (WTE) incineration plants which are fabricated from carbon steel. However, due to the increasing corrosiveness of waste over the years, more corrosion resistant alloys are required. In Denmark, Inconel 625 (UNSN06625) is the weld...... overlay was exposed. Other nickel materials exposed were weld overlay Alloy 686, Alloy 50 and Sumitomo Super 625 coextruded tube. Exposure has been undertaken from 2003 to 2009 in the first pass and 2005–2009 in the second pass, and sections have been removed and investigated during this period...

Burner rig alkali salt corrosion of several high temperature alloys

Science.gov (United States)

Deadmore, D. L.; Lowell, C. E.

1977-01-01

The hot corrosion of five alloys was studied in cyclic tests in a Mach 0.3 burner rig into whose combustion chamber various aqueous salt solutions were injected. Three nickel-based alloys, a cobalt-base alloy, and an iron-base alloy were studied at temperatures of 700, 800, 900, and 1000 C with various salt concentrations and compositions. The relative resistance of the alloys to hot corrosion attack was found to vary with temperature and both concentration and composition of the injected salt solution. Results indicate that the corrosion of these alloys is a function of both the presence of salt condensed as a liquid on the surface and of the composition of the gas phases present.

Stress corrosion of nickel alloys: influence of metallurgical, chemical and physicochemical parameters

International Nuclear Information System (INIS)

Gras, J.M.; Pinard-Legry, G.

1997-01-01

Stress corrosion of nickel alloys (alloys 600, X-750, 182, 82..)is the main problem of corrosion in PWR type reactors. This article gives the main knowledge about this question, considering particularly the influence of the mechanical, microstructural and physicochemical factors on cracks under stress of the alloy 600 in water at high temperature. The acquired knowledge allows nowadays to better anticipate and control the phenomenon. On the industrial point of view, they have allowed to improve the resistance of in service or future materials. While a lot of advances have been carried out in the understanding of the influence of parameters, several uncertainties still remain concerning the corrosion mechanism and the part of some factors. (O.M.)

Stress corrosion cracking of several high strength ferrous and nickel alloys

Science.gov (United States)

Nelson, E. E.

1971-01-01

The stress corrosion cracking resistance of several high strength ferrous and nickel base alloys has been determined in a sodium chloride solution. Results indicate that under these test conditions Multiphase MP35N, Unitemp L605, Inconel 718, Carpenter 20Cb and 20Cb-3 are highly resistant to stress corrosion cracking. AISI 410 and 431 stainless steels, 18 Ni maraging steel (250 grade) and AISI 4130 steel are susceptible to stress corrosion cracking under some conditions.

Advanced nickel base alloys for high strength, corrosion applications

Science.gov (United States)

Flinn, J.E.

1998-11-03

Improved nickel-base alloys of enhanced strength and corrosion resistance, produced by atomization of an alloy melt under an inert gas atmosphere and of composition 0--20Fe, 10--30Cr, 2--12Mo, 6 max. Nb, 0.05--3 V, 0.08 max. Mn, 0.5 max. Si, less than 0.01 each of Al and Ti, less than 0.05 each of P and S, 0.01--0.08C, less than 0.2N, 0.1 max. 0, bal. Ni. 3 figs.

Electrodeposition of zinc--nickel alloys coatings

Energy Technology Data Exchange (ETDEWEB)

Dini, J W; Johnson, H R

1977-10-01

One possible substitute for cadmium in some applications is a zinc--nickel alloy deposit. Previous work by others showed that electrodeposited zinc--nickel coatings containing about 85 percent zinc and 15 percent nickel provided noticeably better corrosion resistance than pure zinc. Present work which supports this finding also shows that the corrosion resistance of the alloy deposit compares favorably with cadmium.

The Effect of Adding Corrosion Inhibitors into an Electroless Nickel Plating Bath for Magnesium Alloys

Science.gov (United States)

Hu, Rong; Su, Yongyao; Liu, Hongdong; Cheng, Jiang; Yang, Xin; Shao, Zhongcai

2016-10-01

In this work, corrosion inhibitors were added into an electroless nickel plating bath to realize nickel-phosphorus (Ni-P) coating deposition on magnesium alloy directly. The performance of five corrosion inhibitors was evaluated by inhibition efficiency. The results showed that only ammonium hydrogen fluoride (NH4HF2) and ammonium molybdate ((NH4)2MoO4) could be used as corrosion inhibitors for magnesium alloy in the bath. Moreover, compounding NH4HF2 and (NH4)2MoO4, the optimal concentrations were both at 1.5 ~ 2%. The deposition process of Ni-P coating was observed by using a scanning electron microscope (SEM). It showed corrosion inhibitors inhibited undesired dissolution of magnesium substrate during the electroless plating process. In addition, SEM observation indicated that the corrosion inhibition reaction and the Ni2+ replacement reaction were competitive at the initial deposition time. Both electrochemical analysis and thermal shock test revealed that the Ni-P coating exhibited excellent corrosion resistance and adhesion properties in protecting the magnesium alloy.

Electrochemical evaluation of zinc effect on the corrosion of nickel alloy in PWR solutions with increasing temperature

International Nuclear Information System (INIS)

Alvial M, Gaston; Neves, Celia F.C.; Schvartzman, Monica M.A.M.; Quinan, Marco Antonio D.

2007-01-01

The main objective for the addition of zinc acetate to the reactor coolant system of PWRs is to effect radiation dose rate reductions. However, zinc is also added as an approach to mitigate the occurrence or severity of primary water stress corrosion cracking of nickel alloy 600. The mechanism by which zinc affects the corrosion of austenitic nickel-base alloys is by incorporation of zinc into the spinel oxide corrosion films. The purpose of this work is to evaluate the influence of zinc on the corrosion behavior of the nickel alloy 600 in PWR chemical environment (1200 ppm B, 2.2 ppm Li, deoxygenated water) with increasing temperature at room pressure. Electrochemical tests (anodic potentiodynamic polarization and electrochemical impedance spectroscopy) were used to characterize the alloy 600. Two conditions were applied: 0 and 100 ppb zinc and the temperature range was 50 - 90 deg C, at ambient pressure. Potentiodynamic polarization was inefficient to present conclusive results. Impedance measurements showed single semicircle in the Nyquist plane suggesting reduction of the charge transference resistance in zinc-containing solutions. This effect is evident at 90 deg C suggesting prejudicial influence of zinc for the alloy 600 at room pressure. (author)

Standard Test Methods for Detecting Susceptibility to Intergranular Corrosion in Wrought, Nickel-Rich, Chromium-Bearing Alloys

CERN Document Server

American Society for Testing and Materials. Philadelphia

2008-01-01

1.1 These test methods cover two tests as follows: 1.1.1 Method A, Ferric Sulfate-Sulfuric Acid Test (Sections 3-10, inclusive)—This test method describes the procedure for conducting the boiling ferric sulfate—50 % sulfuric acid test which measures the susceptibility of certain nickel-rich, chromium-bearing alloys to intergranular corrosion (see Terminology G 15), which may be encountered in certain service environments. The uniform corrosion rate obtained by this test method, which is a function of minor variations in alloy composition, may easily mask the intergranular corrosion components of the overall corrosion rate on alloys N10276, N06022, N06059, and N06455. 1.1.2 Method B, Mixed Acid-Oxidizing Salt Test (Sections 11-18, inclusive)—This test method describes the procedure for conducting a boiling 23 % sulfuric + 1.2 % hydrochloric + 1 % ferric chloride + 1 % cupric chloride test which measures the susceptibility of certain nickel-rich, chromium-bearing alloys to display a step function increa...

Standard specification for Nickel-Chromium-Iron alloys (UNS N06600, N06601, N06603, N06690, N06693, N06025, N06045, and N06696), Nikel-Chromium-Cobalt-Molybdenum alloy (UNS N06617), and Nickel-Iron-Chromium-Tungsten alloy (UNS N06674) seamless pipe and tube

CERN Document Server

American Society for Testing and Materials. Philadelphia

2011-01-01

Standard specification for Nickel-Chromium-Iron alloys (UNS N06600, N06601, N06603, N06690, N06693, N06025, N06045, and N06696), Nikel-Chromium-Cobalt-Molybdenum alloy (UNS N06617), and Nickel-Iron-Chromium-Tungsten alloy (UNS N06674) seamless pipe and tube

Physical models of corrosion of iron and nickel in liquid sodium

International Nuclear Information System (INIS)

Skyrme, G.

1975-11-01

The possible physical models for the corrosion of iron and nickel in liquid sodium loops are considered. The models are assessed in the light of available experimental evidence, in particular the magnitude of the corrosion rate and the velocity, downstream, temperature and oxygen effects. Currently recommended solubility values are used throughout. It is shown that the simple model based on these recommended values, which assumes that the dissolved metals are in equilibrium throughout the loop, overestimates the corrosion rate by three orders of magnitude. (author)

The influence of nitrogen, phosphorus, sulphur and nickel on the stress corrosion cracking of austenitic Fe-Ni-Cr alloys

International Nuclear Information System (INIS)

Cihal, V.

1985-01-01

From the results of the stress corrosion cracking tests it is evident that austenitic alloys with a phosphorus content 0.01% causes a strong increase in stress corrosion cracking susceptibility of alloys with a nickel content in the range 33 to 38%. With a nickel content of approx. 35%, an increase of nitrogen concentration to approx. 0.15% also produces a significant effect on stress corrosion cracking susceptibility. A sulphur content up to 0.033% does not produce a significant effect on stress corrosion cracking. (author)

Corrosion resistance of metals and alloys in molten alkalies

International Nuclear Information System (INIS)

Zarubitskij, O.G.; Dmitruk, B.F.; Minets, L.A.

1979-01-01

Literature data on the corrosion of non-ferrous and noble metals, iron and steels in the molten alkalis and mixtures of their base are presented. It is shown that zirconium, niobium and tantalum are characterized by high corrosion stability in the molten NaOH. Additions of NaOH and KOH to the alkali chloride melts result in a 1000 time decrease of zirconium corrosion rate at 850 deg. The data testify to the characteristic passivating properties of OH - ions; Mo and W do not possess an ability to selfpassivation in hydroxide melts. Corrosion resistance of carbon and chromium-nickel steels in hydroxide melts depends considerably on the temperature, electrolyte composition and atmosphere over them. At the temperatures up to 600 deg C chromium-nickel steel is corrosion resistant in the molten alkali only in the inert atmosphere. Corrosion rate of chromium-nickel alloy is the lower the less chromium and the more nickel it contains. For the small installations the 4Kh18N25S2 and Kh23N28M3D3T steels can be recommended

Corrosion of nickel and stainless steels in concentrated lithium hydroxide solutions

International Nuclear Information System (INIS)

Graydon, J.W.; Kirk, D.W.

1990-06-01

The corrosion behaviour of four alloys in 3 and 5 mol/L lithium hydroxide solutions under a hydrogen atmosphere at 95 degrees C was investigated. Corrosion of Nickel 200 and the stainless steels 316, 316L, and E-Brite 26-1 was assessed in two sets of immersion tests lasting 10 and 136 days. Corrosion rates were determined by weight loss, susceptibility to stress corrosion cracking was evaluated using U-bends, and the details of the corrosion process were studied on specimens with a mirror finish using light and electron microscopy, x-ray spectrometry and mapping, and x-ray diffraction. The long term corrosion rates were low for all alloys ( 2 , β-LiFeO 2 , and a very iron-rich β-LiFe 5 0 8 . The passivating layer on the nickel was Ni(OH) 2 . The underlying metal corroded evenly except for the 316 stainless steels. These showed a uniform intergranular corrosion with minor drop-out of smaller grains likely because of segregation of impurities to the grain boundaries. The walls of these intergranular crevices were covered with a passivating layer of chromium oxide. (8 figs., 5 tabs., 11 refs.)

The Effects of Alloy Chemistry on Localized Corrosion of Austenitic Stainless Steels

Science.gov (United States)

Sapiro, David O.

This study investigated localized corrosion behavior of austenitic stainless steels under stressed and unstressed conditions, as well as corrosion of metallic thin films. While austenitic stainless steels are widely used in corrosive environments, they are vulnerable to pitting and stress corrosion cracking (SCC), particularly in chloride-containing environments. The corrosion resistance of austenitic stainless steels is closely tied to the alloying elements chromium, nickel, and molybdenum. Polarization curves were measured for five commercially available austenitic stainless steels of varying chromium, nickel, and molybdenum content in 3.5 wt.% and 25 wt.% NaCl solutions. The alloys were also tested in tension at slow strain rates in air and in a chloride environment under different polarization conditions to explore the relationship between the extent of pitting corrosion and SCC over a range of alloy content and environment. The influence of alloy composition on corrosion resistance was found to be consistent with the pitting resistance equivalent number (PREN) under some conditions, but there were also conditions under which the model did not hold for certain commercial alloy compositions. Monotonic loading was used to generate SCC in in 300 series stainless steels, and it was possible to control the failure mode through adjusting environmental and polarization conditions. Metallic thin film systems of thickness 10-200 nm are being investigated for use as corrosion sensors and protective coatings, however the corrosion properties of ferrous thin films have not been widely studied. The effects of film thickness and substrate conductivity were examined using potentiodynamic polarization and scanning vibrating electrode technique (SVET) on iron thin films. Thicker films undergo more corrosion than thinner films in the same environment, though the corrosion mechanism is the same. Conductive substrates encourage general corrosion, similar to that of bulk iron

Nickel and cobalt base alloys

International Nuclear Information System (INIS)

Houlle, P.

1994-01-01

Nickel base alloys have a good resistance to pitting, cavernous or cracks corrosion. Nevertheless, all the nickel base alloys are not equivalent. Some differences exit between all the families (Ni, Ni-Cu, Ni-Cr-Fe, Ni-Cr-Fe-Mo/W-Cu, Ni-Cr-Mo/W, Ni-Mo). Cobalt base alloys in corrosive conditions are generally used for its wear and cracks resistance, with a compromise to its localised corrosion resistance properties. The choice must be done from the perfect knowledge of the corrosive medium and of the alloys characteristics (chemical, metallurgical). A synthesis of the corrosion resistance in three medium (6% FeCl 3 , 4% NaCl + 1% HCl + 0.1% Fe 2 (SO 4 ) 3 , 11.5% H 2 SO 4 + 1.2% HCl + 1% Fe 2 (SO 4 ) 3 + 1% CuCl 2 ) is presented. (A.B.). 11 refs., 1 fig., 12 tabs

Corrosion considerations of high-nickel alloys and titanium alloys for high-level radioactive waste disposal containers

International Nuclear Information System (INIS)

Gdowski, G.E.; McCright, R.D.

1991-07-01

Corrosion resistant materials are being considered for the metallic barrier of the Yucca Mountain Project's high-level radioactive waste disposal containers. High nickel alloys and titanium alloys have good corrosion resistance properties and are considered good candidates for the metallic barrier. The localized corrosion phenomena, pitting and crevice corrosion, are considered as potentially limiting for the barrier lifetime. An understanding of the mechanisms of localized corrosion of how various parameters affect it will be necessary for adequate performance assessments of candidate container materials. Examples of some of the concerns involving candidate container materials. Examples of some of the concerns of involving localized corrosion are discussed. The effects of various parameters, such as temperature and concentration of halide species, on localized corrosion are given. In addition concerns about aging of the protective oxide layer in the expected service temperature range (50 to 250 degrees C) are presented. Also some mechanistic considerations of localized corrosion are given. 31 refs., 1 tab

Corrosion investigation of multilayered ceramics and experimental nickel alloys in SCWO process environments

International Nuclear Information System (INIS)

Garcia, K.M.; Mizia, R.

1995-02-01

A corrosion investigation was done at MODAR, Inc., using a supercritical water oxidation (SCWO) vessel reactor. Several types of multilayered ceramic rings and experimental nickel alloy coupons were exposed to a chlorinated cutting oil TrimSol, in the SCWO process. A corrosion casing was designed and mounted in the vessel reactor with precautions to minimize chances of degrading the integrity of the pressure vessel. Fifteen of the ceramic coated rings were stacked vertically in the casing at one time for each test. There was a total of 36 rings. The rings were in groupings of three rings that formed five sections. Each section saw a different SCWO environment, ranging from 650 to 300 degrees C. The metal coupons were mounted on horizontal threaded holders welded to a vertical rod attached to the casing cover in order to hang down the middle of the casing. The experimental nickel alloys performed better than the baseline nickel alloys. A titania multilayered ceramic system sprayed onto a titanium ring remained intact after 120-180 hours of exposure. This is the longest time any coating system has withstood such an environment without significant loss

Corrosion investigation of multilayered ceramics and experimental nickel alloys in SCWO process environments

Energy Technology Data Exchange (ETDEWEB)

Garcia, K.M.; Mizia, R.

1995-02-01

A corrosion investigation was done at MODAR, Inc., using a supercritical water oxidation (SCWO) vessel reactor. Several types of multilayered ceramic rings and experimental nickel alloy coupons were exposed to a chlorinated cutting oil TrimSol, in the SCWO process. A corrosion casing was designed and mounted in the vessel reactor with precautions to minimize chances of degrading the integrity of the pressure vessel. Fifteen of the ceramic coated rings were stacked vertically in the casing at one time for each test. There was a total of 36 rings. The rings were in groupings of three rings that formed five sections. Each section saw a different SCWO environment, ranging from 650 to 300{degrees}C. The metal coupons were mounted on horizontal threaded holders welded to a vertical rod attached to the casing cover in order to hang down the middle of the casing. The experimental nickel alloys performed better than the baseline nickel alloys. A titania multilayered ceramic system sprayed onto a titanium ring remained intact after 120-180 hours of exposure. This is the longest time any coating system has withstood such an environment without significant loss.

Evaluation of High Temperature Corrosion Resistance of Finned Tubes Made of Austenitic Steel And Nickel Alloys

Directory of Open Access Journals (Sweden)

Turowska A.

2016-06-01

Full Text Available The purpose of the paper was to evaluate the resistance to high temperature corrosion of laser welded joints of finned tubes made of austenitic steel (304,304H and nickel alloys (Inconel 600, Inconel 625. The scope of the paper covered the performance of corrosion resistance tests in the atmosphere of simulated exhaust gases of the following chemical composition: 0.2% HCl, 0.08% SO2, 9.0% O2 and N2 in the temperature of 800°C for 1000 hours. One found out that both tubes made of austenitic steel and those made of nickel alloy displayed good resistance to corrosion and could be applied in the energy industry.

Fractography of hydrogen-embrittled iron-chromium-nickel alloys

International Nuclear Information System (INIS)

Caskey, G.R. Jr.

1980-01-01

Tensile specimens of iron-chromium-nickel base alloys were broken in either a hydrogen environment or in air following thermal charging with hydrogen. Fracture surfaces were examined by scanning electron microscopy. Fracture morphology of hydrogen-embrittled specimens was characterized by: changed dimple size, twin-boundary parting, transgranular cleavage, and intergranular separation. The nature and extent of the fracture mode changes induced by hydrogen varied systematically with alloy composition and test temperature. Initial microstructure developed during deformation processing and heat treating had a secondary influence on fracture mode

Effect of carbide precipitation on the corrosion behavior of Inconel alloy 690

International Nuclear Information System (INIS)

Sarver, J.M.; Crum, J.R.; Mankins, W.L.

1987-01-01

Intergranular carbide precipitation reactions have been shown to affect the stress corrosion cracking (SCC) resistance of nickel-chromium-iron alloys in environments relative to nuclear steam generators. Carbon solubility curves, time-temperature-sensitization plots and other carbide precipitation data are presented for alloy 690 as an aid in developing heat treatments for improved SCC resistance

Influence of austempering heat treatment on mechanical and corrosion properties of ductile iron samples

Directory of Open Access Journals (Sweden)

M. Janjić

2016-07-01

Full Text Available Mechanical properties and corrosion resistance of metals are closely related to the microstructure characteristics of the material. The paper compares the results of these two sets of properties after investigating samples of base ductile iron and heat-treated samples of the base austempered ductile iron (ADI. The basic material is perlite ferritic iron alloyed with copper and nickel. To test the corrosion rate of the base material (ductile iron and the heattreated samples (ADI, electrochemical techniques of potentiostatic polarization were used (the technique of Tafel curves extrapolation and the potentiodynamic polarization technique.

Highly corrosion resistant zirconium based alloy for reactor structural material

International Nuclear Information System (INIS)

Ito, Yoichi.

1996-01-01

The alloy of the present invention is a zirconium based alloy comprising tin (Sn), chromium (Cr), nickel (Ni) and iron (Fe) in zirconium (Zr). The amount of silicon (Si) as an impurity is not more than 60ppm. It is preferred that Sn is from 0.9 to 1.5wt%, that of Cr is from 0.05 to 0.15wt%, and (Fe + Ni) is from 0.17 to 0.5wt%. If not less than 0.12wt% of Fe is added, resistance against nodular corrosion is improved. The upper limit of Fe is preferably 0.40wt% from a view point of uniform suppression for the corrosion. The nodular corrosion can be suppressed by reducing the amount of Si-rich deposition product in the zirconium based alloy. Accordingly, a highly corrosion resistant zirconium based alloy improved for the corrosion resistance of zircaloy-2 and usable for a fuel cladding tube of a BWR type reactor can be obtained. (I.N.)

Atmospheric corrosion of metals in tropics and subtropic. 2. Corrosion resistance of different metals and alloys

International Nuclear Information System (INIS)

Strekalov, P.V.

1993-01-01

Data from 169 sources concerning corrosion of different metals, alloys and means of protection, obtained for a 30-year period (up to 1987) in different continent including Europe (Bulgaria, Spain, Italy, France, USSR); America (USA, Panama, Cuba, Venezuela, Brasil, Argentine); Africa (Nigeria, SAR); Australia, New Zeland, Papua-Newguinea, Philippines, are systemized. Actual results of full-scal atmospheric testings of iron, zinc, copper, cadmium, aluminium, tin, lead, carbon, low-alloys. Stainless steels, cast irons, halvanic coatings, copper, aluminium, nickel, titanium, magnesium alloys are presented. Data on the fracture rate can be used for creating the data base in banks on atmospheric resistance of metal materials

Corrosion of aluminum alloys as a function of alloy composition

International Nuclear Information System (INIS)

Johnson, A.B. Jr.

1969-10-01

A study was initiated which included nineteen aluminum alloys. Tests were conducted in high purity water at 360 0 C and flow tests (approx. 20 ft/sec) in reactor process water at 130 0 C (TF-18 loop tests). High-silicon alloys and AlSi failed completely in the 360 0 C tests. However, coupling of AlSi to 8001 aluminum suppressed the failure. The alloy compositions containing iron and nickel survived tht 360 0 C autoclave exposures. Corrosion rates varied widely as a function of alloy composition, but in directions which were predictable from previous high-temperature autoclave experience. In the TF-18 loop flow tests, corrosion penetrations were similar on all of the alloys and on high-purity aluminum after 105 days. However, certain alloys established relatively low linear corrosion rates: Al-0.9 Ni-0.5 Fe-0.1 Zr, Al-1.0 Ni-0.15 Fe-11.5 Si-0.8 Mg, Al-1.2 Ni-1.8 Fe, and Al-7.0 Ni-4.8 Fe. Electrical polarity measurements between AlSi and 8001 alloys in reactor process water at temperatures up to 150 0 C indicated that AlSi was anodic to 8001 in the static autoclave system above approx. 50 0 C

Anodic behaviours, dissolution and passivation of iron-nickel alloys in sulphuric environment. Influence of friction

International Nuclear Information System (INIS)

Ponthiaux, Pierre

1990-01-01

This research thesis reports the study of anodic dissolution and passivation of iron-nickel alloys (10, 20 and 31 pc nickel) in a sulphuric environment, with or without friction, by using anodic polarization curves. Without friction, the three alloys have a similar behaviour as pure iron. The analysis reveals different dissolution and passivation mechanisms with pure iron, and highlights the influence of nickel content on corresponding kinetics. The influence of cyclic plane-on-plane friction has been studied for the 31 pc nickel alloy which has an unsteady austenitic structure. Fretting results in some modifications of polarization curves. These modifications are analysed with respect to fretting parameters (relative speed of antagonist surfaces, contact pressure). They reveal the specific influence of the following phenomena: material strain hardening, martensitic transformation induced by strain hardening, partial destruction of adsorbates and/or of the passive film. Modifications of polarization curves give also information on the evolution of friction characteristics with respect to speed (a phenomenon of lubrication by the electrolyte occurs) [fr

The properties and transport phenomena in oxide films on iron, nickel, chromium and their alloys in aqueous environments

International Nuclear Information System (INIS)

Laitinen, T.; Bojinov, M.; Betova, I.; Maekelae, K.; Saario, T.

1999-01-01

The construction materials used in coolant systems in nuclear power plants become covered with oxide films as a result of exposure to the aqueous environment. The susceptibility of the materials to different forms of corrosion, as well as the extent of the incorporation of radioactive species on the surfaces of the primary circuit, are greatly influenced by the physical and chemical properties of these oxide films. The composition and characteristics of the oxide films in turn depend on the applied water chemistry. This work was undertaken in order to collect and evaluate the present views on the structure and behaviour of oxide films formed on iron- and nickel-based materials in aqueous environments. This survey should serve to recognise the areas in which more understanding and research effort is needed. The review begins with a discussion on the bulk oxides of iron, nickel and chromium, as well as their mixed oxides. In addition to bulk oxides, the structure and properties of oxide films forming on pure iron, nickel and chromium and on iron- and nickel-based engineering alloys are considered. General approaches to model the structure and growth of oxide films on metals are discussed in detail. The specific features of the oxide structures, properties and growth at high temperatures are presented with special focus on the relevance of existing models. Finally, the role of oxide films in localised corrosion, oxide breakdown pitting. Stress corrosion cracking and related phenomena is considered. The films formed on the surfaces of iron- and nickel-based alloys in high-temperature aqueous environments generally comprise two layers, i.e. the so-called duplex structure. The inner part is normally enriched in chromium and has a more compact structure, while the outer part is enriched in iron and has a cracked or porous structure. The information collected clearly indicates the effect of the chemical environment on the properties of oxide films growing on metal surfaces

The properties and transport phenomena in oxide films on iron, nickel, chromium and their alloys in aqueous environments

Energy Technology Data Exchange (ETDEWEB)

Laitinen, T.; Bojinov, M.; Betova, I.; Maekelae, K.; Saario, T. [VTT Manufacturing Technology, Espoo (Finland)

1999-01-01

The construction materials used in coolant systems in nuclear power plants become covered with oxide films as a result of exposure to the aqueous environment. The susceptibility of the materials to different forms of corrosion, as well as the extent of the incorporation of radioactive species on the surfaces of the primary circuit, are greatly influenced by the physical and chemical properties of these oxide films. The composition and characteristics of the oxide films in turn depend on the applied water chemistry. This work was undertaken in order to collect and evaluate the present views on the structure and behaviour of oxide films formed on iron- and nickel-based materials in aqueous environments. This survey should serve to recognise the areas in which more understanding and research effort is needed. The review begins with a discussion on the bulk oxides of iron, nickel and chromium, as well as their mixed oxides. In addition to bulk oxides, the structure and properties of oxide films forming on pure iron, nickel and chromium and on iron- and nickel-based engineering alloys are considered. General approaches to model the structure and growth of oxide films on metals are discussed in detail. The specific features of the oxide structures, properties and growth at high temperatures are presented with special focus on the relevance of existing models. Finally, the role of oxide films in localised corrosion, oxide breakdown pitting. Stress corrosion cracking and related phenomena is considered. The films formed on the surfaces of iron- and nickel-based alloys in high-temperature aqueous environments generally comprise two layers, i.e. the so-called duplex structure. The inner part is normally enriched in chromium and has a more compact structure, while the outer part is enriched in iron and has a cracked or porous structure. The information collected clearly indicates the effect of the chemical environment on the properties of oxide films growing on metal surfaces

Copper and nickel alloys and titanium for seawater applications

International Nuclear Information System (INIS)

Richter, H.

1977-01-01

Copper and nickel alloys and titanium have been successfully used for heat exchangers on ships, in power plants and for chemical apparatus and piping systems because of their resistance against corrosion in sea water. Aluminium brass and copper nickel alloys, the standard materials for condensers and coolers, however, may be attacked, the corrosion depending on water quality, water velocity, and structural conditions. The mechanisms of corrosion are discussed. Under severe conditions the use of titanium may be indicated. The use of nickel base alloys is advantageous at elevated temperatures, e.g. for chemical reactions and for evaporation processes. Examples are given for application and for prevention of corrosion. (orig.) [de

High temperature corrosion behaviour of a new Ni-30Fe-10Ar-Cr-alloy

International Nuclear Information System (INIS)

Kloewer, J.; Sauthoff, G.

1997-01-01

The high temperature corrosion behaviour of a new duplex nickel-base alloy containing about 30 mass% iron, 10 mass% aluminium and 8 mass% chromium was determined in both air and hot process gases containing methane/hydrogen, sulphur dioxide and hydrogen sulphide, respectively. It was found that the corrosion resistance against carburisation, sulphidation and oxidation was excellent due to the formation of a dense, protective alumina scale. The adherence of the alumina scale was increased by an addition of 0.1 mass% hafnium. The concentration of chromium was found to have a remarkable impact on the oxidation and high temperature corrosion resistance. Alloys without chromium showed increased corrosion rates in both air and sulphur-containing gas atmospheres due to the initial formation of nickel oxides. In sulphidising SO 2 -and H 2 S- containing gases at least 4 mass% chromium are required to stabilise the formation of alumina and to prevent the formation of nickel/sulphur compounds. (orig.)

Nickel coating on high strength low alloy steel by pulse current deposition

Science.gov (United States)

Nigam, S.; Patel, S. K.; Mahapatra, S. S.; Sharma, N.; Ghosh, K. S.

2015-02-01

Nickel is a silvery-white metal mostly used to enhance the value, utility, and lifespan of industrial equipment and components by protecting them from corrosion. Nickel is commonly used in the chemical and food processing industries to prevent iron from contamination. Since the properties of nickel can be controlled and varied over broad ranges, nickel plating finds numerous applications in industries. In the present investigation, pulse current electro-deposition technique has been used to deposit nickel on a high strength low alloy (HSLA) steel substrate.Coating of nickel is confirmed by X-ray diffraction (XRD) and EDAX analysis. Optical microscopy and SEM is used to assess the coating characteristics. Electrochemical polarization study has been carried out to study the corrosion behaviour of nickel coating and the polarisation curves have revealed that current density used during pulse electro-deposition plays a vital role on characteristics of nickel coating.

Adhesive wear of iron chromium nickel silicon manganese molybdenum niobium alloys with duplex structure

International Nuclear Information System (INIS)

Lugscheider, E.; Deppe, E.; Ambroziak, A.; Melzer, A.

1991-01-01

Iron nickel chromium manganese silicon and iron chromium nickel manganese silicon molybdenum niobium alloys have a so-called duplex structure in a wide concentration range. This causes an excellent resistance to wear superior in the case of adhesive stress with optimized concentrations of manganese, silicon, molybdenum and niobium. The materials can be used for welded armouring structures wherever cobalt and boron-containing alloy systems are not permissible, e.g. in nuclear science. Within the framework of pre-investigations for manufacturing of filling wire electrodes, cast test pieces were set up with duplex structure, and their wear behavior was examined. (orig.) [de

Effect of cerium addition on the corrosion behaviour of carbon-alloyed iron aluminides

International Nuclear Information System (INIS)

Sriram, S.; Balasubramaniam, R.; Mungole, M.N.; Bharagava, S.; Baligidad, R.G.

2006-01-01

The effect of Ce addition on the microstructure and corrosion behavior of carbon-alloyed iron aluminides Fe-20.0Al-2.0C, Fe-18.5Al-3.6C and Fe-19.2Al-3.3C-0.07Ce (in at.%) has been studied. The potentiodynamic polarization behaviour of the alloys was evaluated in freely aerated 0.25 mol/l H 2 SO 4 . A 0.05% C steel was used for comparison purposes. All the alloys exhibited active-passive behaviour in the acidic solution. The addition of Ce destroyed passivity as indicated by lower breakdown potentials in polarization studies. This has been related to the finer distribution of the carbides in the microstructure. Corrosion rates were evaluated by immersion testing. The iron aluminide with Ce addition exhibited a lower corrosion rate compared to the aluminides without Ce addition. This has been attributed to modifications in surface film with Ce addition. Scanning electron microscopy of corroded surfaces indicated that the carbon-alloyed intermetallics were susceptible to localized galvanic corrosion due to the presence of carbides in the microstructure

The Properties Of And Transport Phenomena In Oxide Films On Iron, Nickel, Chromium And Their Alloys In Aqueous Environments

International Nuclear Information System (INIS)

Saario, T.; Laitinen, T.; Maekelae, K.; Bojinov, M.; Betova, I.

1998-07-01

The construction materials used in coolant systems in nuclear power plants become covered with oxide films as a result of exposure to the aqueous environment. The susceptibility of the materials to different forms of corrosion, as well as the extent of the incorporation of radioactive species on the surfaces of the primary circuit, are greatly influenced by the physical and chemical properties of these oxide films. The composition and characteristics of the oxide films in turn depend on the applied water chemistry. This work was undertaken in order to collect and evaluate the present views on the structure and behaviour of oxide films formed on iron- and nickel-based materials in aqueous environments. This survey should serve to recognise the areas in which more understanding and research effort is needed. The review begins with a discussion on the bulk oxides of iron, nickel and chromium, as well as their mixed oxides. In addition to bulk oxides, the structure and properties of oxide films forming on pure iron, nickel and chromium and on iron- and nickel-based engineering alloys are considered. General approaches to model the structure and growth of oxide films on metals are discussed in detail. The specific features of the oxide structures, properties and growth at high temperatures are presented with special focus on the relevance of existing models. Finally, the role of oxide films in localised corrosion, oxide breakdown, pitting, stress corrosion cracking and related phenomena is considered. The films formed on the surfaces of iron- and nickel-based alloys in high-temperature aqueous environments generally comprise two layers, i.e. the so-called duplex structure. The inner part is normally enriched in chromium and has a more dense structure, while the outer part is enriched in iron and has a cracked or porous structure. The information collected clearly indicates the effect of the chemical environment on the properties of oxide films growing on metal surfaces

Electroless nickel-plating for the PWSCC mitigation of nickel-base alloys in nuclear power plants

International Nuclear Information System (INIS)

Kim, Ji Hyun; Hwang, Il Soon

2008-01-01

The feasibility study has been performed as an effort to apply the electroless nickel-plating method for a proposed countermeasure to mitigate primary water stress corrosion cracking (PWSCC) of nickel-base alloys in nuclear power plants. In order to understand the corrosion behavior of nickel-plating at high temperature water, the electrochemical properties of electroless nickel-plated alloy 600 specimens exposed to simulated pressurized water reactor (PWR) primary water were experimentally characterized in high temperature and high pressure water condition. And, the resistance to the flow accelerated corrosion (FAC) test was investigated to check the durability of plated layers in high-velocity water-flowing environment at high temperature. The plated surfaces were examined by using both scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) after exposures to the condition. From this study, it is found that the corrosion resistance of electroless nickel-plated Alloy 600 is higher than that of electrolytic plating in 290 deg. C water

Iron-nickel alloys as canister material for radioactive waste disposal in underground repositories

International Nuclear Information System (INIS)

Apps, J.A.

1982-01-01

Canisters containing high-level radioactive waste must retain their integrity in an underground waste repository for at least one thousand years after burial (Nuclear Regulatory Commission, 1981). Since no direct means of verifying canister integrity is plausible over such a long period, indirect methods must be chosen. A persuasive approach is to examine the natural environment and find a suitable material which is thermodynamically compatible with the host rock under the environmental conditions with the host rock under the environmental conditions expected in a waste repository. Several candidates have been proposed, among them being iron-nickel alloys that are known to occur naturally in altered ultramafic rocks. The following review of stability relations among iron-nickel alloys below 350 0 C is the initial phase of a more detailed evaluation of these alloys as suitable canister materials

Corrosion behaviour of austenitic stainless steel, nickel-base alloy and its weldments in aqueous LiBr solutions

Energy Technology Data Exchange (ETDEWEB)

Blasco-Tamarit, E.; Igual-Munoz, A.; Garcia Anton, J.; Garcia-Garcia, D. [Departamento de Ingenieria Quimica y Nuclear. E.T.S.I.Industriales, Universidad Politecnica de Valencia, P.O. Box 22012 E-46071 Valencia (Spain)

2004-07-01

With the advances in materials production new alloys have been developed, such as High- Alloy Austenitic Stainless Steels and Nickel-base alloys, with high corrosion resistance. These new alloys are finding applications in Lithium Bromide absorption refrigeration systems, because LiBr is a corrosive medium which can cause serious corrosion problems, in spite of its favourable properties as absorbent. The objective of the present work was to study the corrosion resistance of a highly alloyed austenitic stainless steel (UNS N08031) used as base metal, a Nickel-base alloy (UNS N06059) used as its corresponding filler metal, and the weld metal obtained by the Gas Tungsten Arc Welding (GTAW) procedure. The materials have been tested in different LiBr solutions (400 g/l, 700 g/l, 850 g/l and a commercial 850 g/l LiBr heavy brine containing Lithium Chromate as corrosion inhibitor), at 25 deg. C. Open Circuit Potential tests and potentiodynamic anodic polarization curves have been carried out to obtain information about the general electrochemical behaviour of the materials. The polarization curves of all the alloys tested were typical of passivable materials. Pitting corrosion susceptibility has been evaluated by means of cyclic potentiodynamic curves, which provide parameters to analyse re-passivation properties. The galvanic corrosion generated by the electrical contact between the welded and the base material has been estimated from the polarization diagrams according to the Mixed Potential Method. Samples have been etched to study the microstructure by Scanning Electron Microscopy (SEM). The results demonstrate that the pitting resistance of all these materials increases as the LiBr concentration decreases. In general, the presence of chromate tended to shift the pitting potential to more positive values than those obtained in the 850 g/l LiBr solution. (authors)

High-Performance Corrosion-Resistant Materials: Iron-Based Amorphous-Metal Thermal-Spray Coatings

International Nuclear Information System (INIS)

Farmer, J C; Haslam, J J; Wong, F; Ji, X; Day, S D; Branagan, D J; Marshall, M C; Meacham, B E; Buffa, E J; Blue, C A; Rivard, J K; Beardsley, M B; Weaver, D T; Aprigliano, L F; Kohler, L; Bayles, R; Lemieux, E J; Wolejsza, T M; Martin, F J; Yang, N; Lucadamo, G; Perepezko, J H; Hildal, K; Kaufman, L; Heuer, A H; Ernst, F; Michal, G M; Kahn, H; Lavernia, E J

2004-01-01

The multi-institutional High Performance Corrosion Resistant Materials (HPCRM) Team is cosponsored by the Defense Advanced Projects Agency (DARPA) Defense Science Office (DSO) and the Department of Energy (DOE) Office of Civilian Radioactive Waste Management (OCRWM), and has developed new corrosion-resistant, iron-based amorphous metals that can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Corrosion costs the Department of Defense billions of dollars every year, with an immense quantity of material in various structures undergoing corrosion. For example, in addition to fluid and seawater piping, ballast tanks, and propulsions systems, approximately 345 million square feet of structure aboard naval ships and crafts require costly corrosion control measures. The use of advanced corrosion-resistant materials to prevent the continuous degradation of this massive surface area would be extremely beneficial. The Fe-based corrosion-resistant, amorphous-metal coatings under development may prove of importance for applications on ships. Such coatings could be used as an ''integral drip shield'' on spent fuel containers, as well as protective coatings that could be applied over welds, thereby preventing exposure to environments that might cause stress corrosion cracking. In the future, such new high-performance iron-based materials could be substituted for more-expensive nickel-based alloys, thereby enabling a reduction in the $58-billion life cycle cost for the long-term storage of the Nation's spent nuclear fuel by tens of percent

Nickel-Titanium Alloys: Corrosion "Proof" Alloys for Space Bearing, Components and Mechanism Applications

Science.gov (United States)

DellaCorte, Christopher

2010-01-01

An intermetallic nickel-titanium alloy, 60NiTi (60 wt% Ni, 40 wt% Ti), is shown to be a promising candidate tribological material for space mechanisms. 60NiTi offers a broad combination of physical properties that make it unique among bearing materials. 60NiTi is hard, electrically conductive, highly corrosion resistant, readily machined prior to final heat treatment, and is non-magnetic. Despite its high Ti content, 60NiTi is non-galling even under dry sliding. No other bearing alloy, metallic or ceramic, encompasses all of these attributes. Since 60NiTi contains such a high proportion of Ti and possesses many metallic properties, it was expected to exhibit poor tribological performance typical of Ti alloys, namely galling type behavior and rapid lubricant degradation. In this poster-paper, the oil-lubricated behavior of 60NiTi is presented.

Corrosion resistant alloy uses in the power industry

International Nuclear Information System (INIS)

Nickerson, J.L.; Hall, F.A.; Asphahani, A.I.

1989-01-01

Nickel-base alloys have been used as cost-effective measures in a variety of severely corrosive situations in pollution control units for coal-fired power plants. Cost effectiveness and practical answers to corrosion problems are illustrated (specifically the wallpaper concept/metallic lining technique). Numerous cases of successful use of HASTELLOY alloys in Flue Gas Desulfurization (FGD) systems and hazardous waste treatment incineration scrubber systems are listed. In this paper developments in nickel-base alloys and their use in FGD and other segments of the power industry are discussed. In the Ni-Cr-Mo-W alloy family, the C-22 alloy has the best resistance to localized corrosion in halide environments (chloride/fluoride-containing solutions). This alloy is also used effectively as a universal filler metal to weld less-resistant alloys were weld corrosion may be a problem. Field performance of this alloy in the power industry is described

Study of the corrosion of nickel base alloys in molten fluorides medium

International Nuclear Information System (INIS)

Fabre, St.; Finne, J.; Noel, D.; Catalette, H.; Cabet, C.; Chamelot, P.; Taxil, P.; Cassayre, L.

2007-01-01

The aim of this work is to study the corrosion mechanisms of nickel and its alloys in molten fluoride media. In a first part, the behaviour of the pure alloy metals has been studied (Ni, Mo, W, Fe and Cr) in three different salts mixtures: LiF-NaF, LiF-CaF 2 and LiF-AlF 3 in a temperature range of 700-1000 C. An experimental assembly allowing the implementation of electrochemical methods has been fabricated and validated. Linear scanning volt-amperometry has been used for studying the corrosion reactions of metals. It has then been possible to obtain intensity-potential curves and to determine the currents and corrosion potentials by the plotting of Tafel straight lines. These experimental results have finely been interpreted in considering the thermodynamic data accessible in literature (potential-oxo-acidity diagrams of metals in salts built from HSC Chemistry 5.1) and the influence of temperature and the nature of the bath have been estimated. (O.M.)

Stress corrosion cracking of nickel base alloys in PWR primary water

International Nuclear Information System (INIS)

Guerre, C.; Chaumun, E.; Crepin, J.; De Curieres, I.; Duhamel, C.; Heripre, E.; Herms, E.; Laghoutaris, P.; Molins, R.; Sennour, M.; Vaillant, F.

2013-01-01

Stress corrosion cracking (SCC) of nickel base alloys and associated weld metals in primary water is one of the major concerns for pressurized water reactors (PWR). Since the 90's, highly cold-worked stainless steels (non-sensitized) were also found to be susceptible to SCC in PWR primary water ([1], [2], [3]). In the context of the life extension of pressurized water reactors, laboratory studies are performed in order to evaluate the SCC behaviour of components made of nickel base alloys and of stainless steels. Some examples of these laboratory studies performed at CEA will be given in the talk. This presentation deals with both initiation and propagation of stress corrosion cracks. The aims of these studies is, on one hand, to obtain more data regarding initiation time or crack growth rate and, one the other hand, to improve our knowledge of the SCC mechanisms. The aim of these approaches is to model SCC and to predict components life duration. Crack growth rate (CGR) tests on Alloy 82 with and without post weld heat treatment are performed in PWR primary water (Figure 1). The heat treatment seems to be highly beneficial by decreasing the CGR. This result could be explained by the effect of thermal treatment on the grain boundary nano-scopic precipitation in Alloy 82 [4]. The susceptibility to SCC of cold worked austenitic stainless steels is also studied. It is shown that for a given cold-working procedure, SCC susceptibility increases with increasing cold-work ([2], [5]). Despite the fact that the SCC behaviour of Alloy 600 has been widely studied for many years, recent laboratory experiments and analysis ([6], [7], [8]) showed that oxygen diffusion is not a rate-limiting step in the SCC mechanism and that chromium diffusion in the bulk close the crack tip could be a key parameter. (authors)

Method of fabricating thin-walled articles of tungsten-nickel-iron alloy

Science.gov (United States)

Hovis, Jr., Victor M.; Northcutt, Jr., Walter G.

1982-01-01

The present invention relates to a method for fabricating thin-walled high-density structures oftungsten-nickel-iron alloys. A powdered blend of the selected alloy constituents is plasma sprayed onto a mandrel having the desired article configuration. The sprayed deposit is removed from the mandrel and subjected to liquid phase sintering to provide the alloyed structure. The formation of the thin-walled structure by plasma spraying significantly reduces shrinkage, and cracking while increasing physical properties of the structure over that obtainable by employing previously known powder metallurgical procedures.

Effect of Microstructures on Working Properties of Nickel-Manganese-Copper Cast Iron

Directory of Open Access Journals (Sweden)

Daniel Medyński

2018-05-01

Full Text Available In the paper, the effects, on basic usable properties (abrasive wear and corrosion resistance, of solidification (acc. to the stable and non-stable equilibrium system and transformations occurring in the matrix during the cooling of castings of Ni-Mn-Cu cast iron were determined. Abrasive wear resistance was mainly determined by the types and arrangements of high-carbon phases (indicated by eutectic saturation degree, and the kinds of matrices (indicated by the nickel equivalent value, calculated from chemical composition. The highest abrasive wear resistance was found for white cast iron, with the highest degree of austenite to martensite transformation occurring in its matrix. Irrespective of solidification, a decrease of the equivalent value below a limit value resulted in increased austenite transformation, and thus, to a significant rise in hardness and abrasive wear resistance for the castings. At the same time, corrosion resistance of the alloy was slightly reduced. The examinations showed that corrosion resistance of Ni-Mn-Cu cast iron is, too a much lesser degree, decided by the means of solidification of the castings, rather than transformations occurring in the matrix, as controlled by nickel equivalent value (especially elements with high electrochemical potential.

Components made of corrosion-resistent zirconium alloy and method for its production

International Nuclear Information System (INIS)

Hanneman, R.E.; Urquhart, A.W.; Vermilyea, D.A.

1977-01-01

The invention deals with a method to increase the resistance of zirconium alloys to blister corrosion which mainly occurs in boiling-water nuclear reactors. According to the method described, the surface of the alloy body is coated with a thin film of a suitable electronically conducting material. Gold, silver, platinum, nickel, chromium, iron and niobium are suitable as coating materials. The invention is more closely explained by means of examples. (GSC) [de

Corrosion resistance of cast irons and titanium alloys as reference engineered metal barriers for use in basalt geologic storage: a literature assessment

International Nuclear Information System (INIS)

Charlot, L.A.; Westerman, R.E.

1981-07-01

A survey and assessment of the literature on the corrosion resistance of cast irons and low-alloy titanium are presented. Selected engineering properties of cast iron and titanium are briefly described; however, the corrosion resistance of cast iron and titanium in aqueous solutions or in soils and their use in a basalt repository are emphasized. In evaluating the potential use of cast iron and titanium as structural barrier materials for long-lived nuclear waste packages, it is assumed that titanium has the general corrosion resistance to be used in relatively thin cross sections whereas the cost and availability of cast iron allows its use even in very thick cross sections. Based on this assumption, the survey showed that: The uniform corrosion of low-alloy titanium in a basalt environment is expected to be extremely low. A linear extrapolation of general corrosion rates with an added corrosion allowance suggests that a 3.2- to 6.4-mm-thick wall may have a life of 1000 yr. Pitting and crevice corrosion are not likely corrosion modes in basalt ground waters. It is also unlikely that stress corrosion cracking (SCC) will occur in the commercially pure (CP) titanium alloy or in palladiumor molybdenum-alloyed titanium materials. Low-alloy cast irons may be used as barrier metals if the environment surrounding the metal keeps the alloy in the passive range. The solubility of the corrosion product and the semipermeable nature of the oxide film allow significant uniform corrosion over long time periods. A linear extrapolation of high-temperature corrosion rates on carbon steels and corrosion rates of cast irons in soils gives an estimated metal penetration of 51 to 64 mm after 1000 yr. A corrosion allowance of 3 to 5 times that suggests that an acceptable cast iron wall may be from 178 to 305 mm thick. Although they cannot be fully assessed, pitting and crevice corrosion should not affect cast iron due to the ground-water chemistry of basalt

Aluminium alloy containing iron and nickel. Influence of structure and composition on the corrosion behaviour in high temperature water; Alliages d'aluminium contenant du fer et du nickel. Influence de la structure et de la teneur sur la resistance a la corrosion par l'eau a haute temperature

Energy Technology Data Exchange (ETDEWEB)

Coriou, H; Grall, L; Hure, J; Roux, A [Commissariat a l' Energie Atomique, Saclay (France).Centre d' Etudes Nucleaires

1959-07-01

The corrosion structures are determined on a series of aluminium (A{sub 9}) base alloys which contain a total Fe + Ni not superior to 3%. The tests are carried out to 5,000 hours in 350 deg. C deionized water in autoclave. The principal results were as follows: - For iron and nickel contents superior to 0,5%, the first factor is the distribution structure of insoluble intermetallic compounds: the particles must be as fine and randomly dispersed as possible. - The corrosion products developed on the surface may be subdivided in three distinct layers which total thickness tends rapidly towards a limit and stabilises itself. (author) [French] On a determine les structures de corrosion d'une gamme d'alliages a base d'aluminium A{sub 9} ayant une teneur Fe + Ni ne depassant pas 3%. Les essais ont ete effectues jusqu'a 5000 heures en autoclave a 350 deg. C dans l'eau demineralisee. Les resultats principaux sont les suivants: - Pour les teneurs superieures a 0,5 % en fer et en nickel, le facteur preponderant est la structure de repartition des composes intermetalliques en phase separee, qui doivent etre en particules aussi fines et uniformement reparties que possible. - Les produits de corrosion developpes en surface se subdivisent en trois couches distinctes dont l'epaisseur totale tend rapidement vers une limite et se stabilise. (auteur)

Nickel alloys and high-alloyed special stainless steels. Properties, manufacturing, applications. 4. compl. rev. ed.

International Nuclear Information System (INIS)

Heubner, Ulrich; Kloewer, Jutta; Alves, Helena; Behrens, Rainer; Schindler, Claudius; Wahl, Volker; Wolf, Martin

2012-01-01

This book contains the following eight topics: 1. Nickel alloys and high-alloy special stainless steels - Material overview and metallurgical principles (U. Heubner); 2. Corrosion resistance of nickel alloys and high-alloy special stainless steels (U. Heubner); 3. Welding of nickel alloys and high-alloy special stainless steels (T. Hoffmann, M. Wolf); 4. High-temperature materials for industrial plant construction (J. Kloewer); 5. Nickel alloys and high-alloy special stainless steels as hot roll clad composites-a cost-effective alternative (C. Schindler); 6. Selected examples of the use of nickel alloys and high-alloy special stainless steels in chemical plants (H. Alves); 7. The use of nickel alloys and stainless steels in environmental engineering (V. Wahl); 8: Nickel alloys and high-alloy special stainless steels for the oil and gas industry (R. Behrens).

Fireside corrosion of nickel base alloys in future 700 C coal fired power plants; Rauchgasseitige Korrosion von Nickelbasislegierungen fuer zukuenftige 700 C-Dampfkraftwerke

Energy Technology Data Exchange (ETDEWEB)

Luettschwager, Frank

2011-09-27

Coal is still the most important energy source in Germany. In 2009 it produced 42.9 % of the overall German electrical power. Coal is available world-wide in large quantities and can be delivered economically. One of the possible ways to reduce CO{sub 2} pollution is the increase of efficiency of coal fired power plants, which requires steam conditions of up to 700 C - 730 C and 350 bar. Because many German power units will reach the end of their technical lifespan in a few years or the following decade, one will have the possibility to build up modern types of power plants with increased efficiency of more than 50 %. Some international standards (European Pressure Equipment Directive or ASME Boiler and Pressure Vessel Code) require 100 000 hour creep rupture strength of 100 MPa at 750 C. Therefore, nickel base alloys are in the focus of material qualification processes. Nickel base alloys are well investigated due to their hot corrosion behaviour. It is known that sodium sulphate may generate hot corrosion on those alloys at temperatures above its melting point of 884 C. On nickel base alloys an eutectic mixture of nickel sulphate and sodium sulphate with a melting point of 671 C can be generated, which leads to accelerated corrosion. This work examines, whether the high amount of sulphur and alkali metals will induce hot corrosion at the estimated working temperature on devices manufactured from nickel base alloy. Two synthetic coal ash deposits, according to the chemical composition of hard coal and lignite, and typical flue gases with and without sulphur dioxide were blended of pure agents. The reactions of the deposits with heater tubes' materials and synthetic flue gases are examined in the temperature range from 650 C to 800 C and different time ranges up to 2000 hours. The corroded specimen are examined with SEM/EDX to identify relevant corrosion products and determine the corrosivity of deposited compounds. Deposits increase the corrosion rate of

Morphological characterisation and spectroscopic studies of the corrosion behaviour of tungsten heavy alloys

International Nuclear Information System (INIS)

Ogundipe, A.; Greenberg, B.; Braida, W.; Christodoulatos, C.; Dermatas, D.

2006-01-01

Tungsten-based alloys have been used in a wide variety of industrial and military applications. These alloys are composed mainly of tungsten (88-95%) with various combinations of nickel, cobalt, iron and copper usually making up the remaining fraction. The corrosion behaviours of five munitions grade tungsten alloys of interest have been examined using immersion tests and wet-dry cycle tests to determine the mechanisms involved in the release of the metallic components. Analyses carried out using SEM, EDS and grazing incidence XRD techniques, show the release of tungsten as well as alloying elements due to galvanic corrosion resulting from the difference in electrode potential between the tungsten phase and the binder phase in all cases studied. The extent of corrosion was directly related with the dissolution of tungsten in the binder phase during the sintering stage of manufacture. In W-Ni-Co-Fe alloys binder phase corrosion was observed while the relatively noble tungsten phase was less affected. The reverse was observed for a W-Cu alloy

CASTI handbook of stainless steels and nickel alloys. 2. ed.

International Nuclear Information System (INIS)

Lamb, S.

2002-01-01

This is the only up-to-date (2002) reference book that covers both stainless steels and nickel alloys. Written by 30 authors and peer reviewers with over 700 years of combined industrial experience, this CASTI handbook provides the latest stainless steels and nickel alloys information in a practical and comprehensive manner. For the project engineer, maintenance engineer or inspector, this book provides solutions to many of the corrosion problems encountered in aggressive environmental conditions. Some of the corrosive conditions covered are: stress corrosion cracking, reducing environments, halogenation, highly oxidizing environments, and high temperatures. Hundreds of different material applications and selections, throughout many industries, are referenced. It is an ideal reference source to assist in preventing or minimizing corrosion related problems, including those encountered during welding fabrication. This practical handbook also contains a handy 'Alloy Index' which lists each alloy by its ASTM Specification, UNS Number, common name, trade name and page number references. The second edition includes additional coverage of corrosion resistant alloys for downhole production tubing. The new material covers corrosion processes, corrosion rates, hydrogen sulfide environments, corrosion inhibitors, corrosion resistant alloys, the application of stainless steel in production conditions, and more

Corrosion mechanism of a Ni-based alloy in supercritical water: Impact of surface plastic deformation

International Nuclear Information System (INIS)

Payet, Mickaël; Marchetti, Loïc; Tabarant, Michel; Chevalier, Jean-Pierre

2015-01-01

Highlights: • The dissolution of Ni and Fe cations occurs during corrosion of Ni-based alloys in SCW. • The nature of the oxide layer depends locally on the alloy microstructure. • The corrosion mechanism changes when cold-work increases leading to internal oxidation. - Abstract: Ni–Fe–Cr alloys are expected to be a candidate material for the generation IV nuclear reactors that use supercritical water at temperatures up to 600 °C and pressures of 25 MPa. The corrosion resistance of Alloy 690 in these extreme conditions was studied considering the surface finish of the alloy. The oxide scale could suffer from dissolution or from internal oxidation. The presence of a work-hardened zone reveals the competition between the selective oxidation of chromium with respect to the oxidation of nickel and iron. Finally, corrosion mechanisms for Ni based alloys are proposed considering the effects of plastically deformed surfaces and the dissolution.

Corrosion of stainless steels and nickel-base alloys in solutions of nitric acid and hydrofluoric acid

International Nuclear Information System (INIS)

Horn, E.M.; Renner, M.

1992-01-01

Reactions involving nitric acid may always result in the contamination of this acid with fluorides. In highly concentrted nitric acid, the presence of small amounts of HF will substantially reduce the corrosion of metallic materials. Mixtures consisting of hydrofluoric acid and hypo-azeotropic nitric acid on the other hand will strongly attack: the metal loss will markedly increase with increasing HNO 3 and HF concentrations as well as with rising temperatures. The investigation covered 12 stainless steel grades and nickel-base alloys. With constant HNO 3 content, corrosion rates will rise linearly when increasing the HF concentration. With constant HF concentration (0,25 M), corrosion rates will increase rapidly with increasing nitric acid concentration (from 0.3 M to 14.8 M). This can best be described by superimposing a linear function and a hyperbolic function that is reflecting the change in the HNO 3 content. Alloys containing as much chromium as possible (up to 46 wt.%) will exhibit the best corrosion resistance. Alloy NiCr30FeMo (Hastelloy alloy G-30) proved to be well suitable in this investigation. (orig.) [de

Contribution to the study of the electrodeposition of iron-nickel alloys; Contribution a l'etude du depot electrolytique des alliages fer-nickel

Energy Technology Data Exchange (ETDEWEB)

Valignat, J [Commissariat a l' Energie Atomique, Grenoble (France). Centre d' Etudes Nucleaires

1967-12-01

Using a coulometric technique based upon the anodic intentiostatic dissolution, we studied the potentiostatic, deposition of nickel, iron and nickel iron alloys. We have shown that the minimum of the curve I = f (t) (deposition current versus time) is probably due to the transitory blocking of the surface by hydrogen and that the syn-crystallisation of nickel and iron is responsible for the anomalous co-deposition of these two elements. (author) [French] En employant une methode coulometrique par dissolution anodique intensipstatique, nous avons etudie le depot potentiostatique du nickel, du fer et des alliages fer-nickel. Nous avons pu montrer que le minimum de la courbe I = f (t) enregistree au cours du depot est du probablement au blocage momentane de la surface par l'hydrogene et que la syncristallisation du fer et du nickel est responsable de l'anomalie du depot simultane de ces deux elements. (auteur)

Stress corrosion cracking of iron-nickel-chromium alloys in primary circuit environment of PWR-type reactors

International Nuclear Information System (INIS)

Boursier, Jean-Marie

1993-01-01

Stress corrosion cracking of Alloy 600 steam generator tubing is a great concern for pressurized water reactors. The mechanism that controls intergranular stress corrosion cracking of Alloy 600 in primary water (lithiated-borated water) has yet to be clearly identified. A study of stress corrosion cracking behaviour, which can identify the main parameters that control the cracking phenomenon, was so necessary to understand the stress corrosion cracking process. Constant extension rate tests, and constant load tests have evidenced that Alloy 600 stress corrosion cracking involves firstly an initiation period, then a slow propagation stage with crack less than 50 to 80 micrometers, and finally a rapid propagation stage leading to failure. The influence of mechanical parameters have shown the next points: - superficial strain hardening and cold work have a strong effect of stress corrosion cracking resistance (decrease of initiation time and increase of crack growth rate), - strain rate was the most suitable parameter for describing the different stage of propagation. The creep behaviour of alloy 600 has shown an increase of creep rate in primary water compared to air, which implies a local interaction plasticity/corrosion. An assessment of the durations of the initiation and the propagation stages was attempted for the whole uniaxial tensile tests, using the macroscopic strain rate: - the initiation time is less than 100 hours and seems to be an electrochemical process, - the durations of the propagation stage are strongly dependent on the strain rate. The behaviour in high primary water temperature of Alloys 690 and 800, which replace Alloy 600, was studied to appraise their margin, and validate their choice. Then the last chapter has to objective to evaluate the crack tip strain rate, in order to better describe the evolution of the different stages of cracking. (author) [fr

Sulphide stress corrosion behaviour of a nickel coated high-strength low-alloyed steel

Energy Technology Data Exchange (ETDEWEB)

Salvago, G; Fumagalli, G; Cigada, A; Scolari, P

1987-01-01

The sulphide stress corrosion cracking (SSCC) of the quenched and tempered AISI 4137 H steel either bare or coated with nickel alloys was examined. Both traditional electrochemical and linear elastic fracture mechanics methods were used to examine cracking in the NACE environment and in environments simulating the geothermal fluids found in the area of Larderello in Italy. Some tests were carried out on a geothermal well in Ferrara. High nickel content coatings seem to increase the SSCC resistance of the AISI 4137-H steel. Galvanic couplings effects are possible factors responsible for the behaviour in SSCC.

Surface and corrosion characteristics of carbon plasma implanted and deposited nickel-titanium alloy

International Nuclear Information System (INIS)

Poon, R.W.Y.; Liu, X.Y.; Chung, C.Y.; Chu, P.K.; Yeung, K.W.K.; Lu, W.W.; Cheung, K.M.C.

2005-01-01

Nickel-titanium shape memory alloys (NiTi) are potentially useful in orthopedic implants on account of their super-elastic and shape memory properties. However, the materials are prone to surface corrosion and the most common problem is out-diffusion of harmful Ni ions from the substrate into body tissues and fluids. In order to improve the corrosion resistance and related surface properties, we used the technique of plasma immersion ion implantation and deposition to deposit an amorphous hydrogenated carbon coating onto NiTi and implant carbon into NiTi. Both the deposited amorphous carbon film and carbon plasma implanted samples exhibit much improved corrosion resistances and surface mechanical properties and possible mechanisms are suggested

TEM characterisation of stress corrosion cracks in nickel based alloys: effect of chromium content and chemistry of environment

International Nuclear Information System (INIS)

Delabrouille, F.

2004-11-01

Stress corrosion cracking (SCC) is a damaging mode of alloys used in pressurized water reactors, particularly of nickel based alloys constituting the vapour generator tubes. Cracks appear on both primary and secondary sides of the tubes, and more frequently in locations where the environment is not well defined. SCC sensitivity of nickel based alloys depends of their chromium content, which lead to the replacement of alloy 600 (15 % Cr) by alloy 690 (30 % Cr) but this phenomenon is not yet very well understood. The goal of this thesis is two fold: i) observe the effect of chromium content on corrosion and ii) characterize the effect of environment on the damaging process of GV tubes. For this purpose, one industrial tube and several synthetic alloys - with controlled chromium content - have been studied. Various characterisation techniques were used to study the corrosion products on the surface and within the SCC cracks: SIMS; TEM - FEG: thin foil preparation, HAADF, EELS, EDX. The effect of chromium content and surface preparation on the generalised corrosion was evidenced for synthetic alloys. Moreover, we observed the penetration of oxygen along triple junctions of grain boundaries few micrometers under the free surface. SCC tests show the positive effect of chromium for contents varying from 5 to 30 % wt. Plastic deformation induces a modification of the structure, and thus of the protective character, of the internal chromium rich oxide layer. SCC cracks which developed in different chemical environments were characterised by TEM. The oxides which are formed within the cracks are different from what is observed on the free surface, which reveals a modification of medium and electrochemical conditions in the crack. Finally we were able to evidence some structural characteristics of the corrosion products (in the cracks and on the surface) which turn to be a signature of the chemical environment. (author)

High temperature corrosion of nickel alloys by molten calcium chloride in an oxidising environment

International Nuclear Information System (INIS)

Barnett, Roger; Gittos, Mike

2012-09-01

A series of nickel alloys was submerged in molten calcium chloride (a molten salt proposed for and used in the nuclear industry for a variety of applications), at 850 deg. C for 72 hours under an oxidising environment. The samples were analysed in detail, in order to determine their corrosion behaviour and suitability for use under these conditions. 310 stainless steel was used as a reference material. Extensive corrosion occurred and the observed attack on the metal substrates was general and massive with corrosion rates ranging from 1.17 mm/year, for Haynes 214, to 13.3 mm/year, for 310 stainless steel. All materials showed selective leaching of chromium from the samples but the oxide layer formed was not protective, spalling away easily. The severity of the attack was not immediately visible from the corrosion rate alone: samples showed a friable scale on the surface and deep penetration of the attack beneath, up to 0.63 mm for 310 stainless steel. In some cases, the attack was clearly intergranular with chromium being depleted along the grain boundaries, whereas in others, the attack was more general. No simple correlation between alloying elements and corrosion rate was apparent, with additions of aluminium and silicon appearing to have little or no protective effect. Alloys 600 and Haynes HR-160 showed promise, with relatively low corrosion rates and penetration depths. (authors)

Stress corrosion cracking of nickel base alloys characterization and prediction

International Nuclear Information System (INIS)

Santarini, G.; Pinard-Legry, G.

1988-01-01

For many years, studies have been carried out in several laboratories to characterize the IGSCC (Intergranular Stress Corrosion Cracking) behaviour of nickel base alloys in aqueous environments. For their relative shortness, CERTs (Constant Extension Rate Tests) have been extensively used, especially at the Corrosion Department of the CEA. However, up to recently, the results obtained with this method remained qualitative. This paper presents a first approach to a quantitative interpretation of CERT results. The basic datum used is the crack trace depth distribution determined on a specimen section at the end of a CERT. It is shown that this information can be used for the calculation of initiation and growth parameters which quantitatively characterize IGSCC phenomenon. Moreover, the rationale proposed should lead to the determination of intrinsic cracking parameters, and so, to in-service behaviour prediction

Corrosion Inhibition of Copper-nickel Alloy: Experimental and Theoretical Studies

Energy Technology Data Exchange (ETDEWEB)

Khadom, Anees A. [Univ. of Daiyla, Baquba (Iran, Islamic Republic of); Yaro, Aprael S. [Univ. of Baghdad, Aljadreaa (Iran, Islamic Republic of); Musa, Ahmed Y.; Mohamad, Abu Bakar; Kadhum, Abdul Amir H. [UniversitiKebangsaan Malaysia, Bangi (Malaysia)

2012-08-15

The corrosion inhibition of copper-nickel alloy by Ethylenediamine (EDA) and Diethylenetriamine (DETA) in 1.5M HCl has been investigated by weight loss technique at different temperatures. Maximum value of inhibitor efficiency was 75% at 35 .deg. C and 0.2 M inhibitor concentration EDA, while the lower value was 4% at 35 .deg. C and 0.01 M inhibitor concentration DETA. Two mathematical models were used to represent the corrosion rate data, second order polynomial model and exponential model respectively. Nonlinear regression analysis showed that the first model was better than the second model with high correlation coefficient. The reactivity of studied inhibitors was analyzed through theoretical calculations based on density functional theory (DFT). The results showed that the reactive sites were located on the nitrogen (N1, N2 and N4) atoms.

Corrosion of Nickel-Based Alloys in Ultra-High Temperature Heat Transfer Fluid

Science.gov (United States)

Wang, Tao; Reddy, Ramana G.

2017-03-01

MgCl2-KCl binary system has been proposed to be used as high temperature reactor coolant. Due to its relatively low melting point, good heat capacity and excellent thermal stability, this system can also be used in high operation temperature concentrating solar power generation system as heat transfer fluid (HTF). The corrosion behaviors of nickel based alloys in MgCl2-KCl molten salt system at 1,000 °C were determined based on long-term isothermal dipping test. After 500 h exposure tests under strictly maintained high purity argon gas atmosphere, the weight loss and corrosion rate analysis were conducted. Among all the tested samples, Ni-201 demonstrated the lowest corrosion rate due to the excellent resistance of Ni to high temperature element dissolution. Detailed surface topography and corrosion mechanisms were also determined by using scanning electron microscopy (SEM) equipped with energy dispersive spectrometer (EDS).

Straining electrode behavior and corrosion resistance of nickel base alloys in high temperature acidic solution

International Nuclear Information System (INIS)

Yamanaka, Kazuo

1992-01-01

Repassivation behavior and IGA resistance of nickel base alloys containing 0∼30 wt% chromium was investigated in high temperature acid sulfate solution. (1) The repassivation rate was increased with increasing chromium content. And so the amounts of charge caused by the metal dissolution were decreased with increasing chromium content. (2) Mill-annealed Alloy 600 suffered IGA at low pH environment below about 3.5 at the fixed potentials above the corrosion potential in 10%Na 2 SO 4 +H 2 SO 4 solution at 598K. On the other hand, thermally-treated Alloy 690 was hard to occur IGA at low pH environments which mill-annealed Alloy 600 occurred IGA. (3) It was considered that the reason, why nickel base alloys containing high chromium content such as Alloy 690 (60%Ni-30%Cr-10%Fe) had high IGA/SCC resistance in high temperature acidic solution containing sulfate ion, is due to both the promotion of the repassivation and the suppression of the film dissolution by the formation of the dense chromium oxide film

Precipitation hardenable iron-nickel-chromium alloy having good swelling resistance and low neutron absorbence

International Nuclear Information System (INIS)

Korenko, M.K.; Merrick, H.F.; Gibson, R.C.

1982-01-01

An iron-nickel-chromium age-hardenable alloy suitable for use in fast breeder reactor ducts and cladding utilizes the gamma-double prime strengthening phase and has a morphology of the gamma-double prime phase enveloping the gamma-prime phase and delta phase distributed at or near the grain boundaries. The alloy consists essentially of about 40-50 percent nickel, 7.5-14 percent chromium, 1.5-4 percent niobium, .25-.75 percent silicon, 1-3 percent titanium, .1-.5 percent aluminum, .02-1 percent carbon, .002-.015 percent boron, and the balance iron. Up to 2 percent manganese and up to .01 percent magnesium may be added to inhibit trace element effects; up to .1 percent zirconium may be added to increase radiation swelling resistance; and up to 3 percent molybdenum may be added to increase strength

1 Molar concentration hydrofluoric acid effect at 400 C in the corrosion resistance of alloys containing nickel

International Nuclear Information System (INIS)

Contreras P, H.

1992-01-01

Corrosion rate for pure nickel, Inconel 600 and Monel alloys in a 1 Molar hydrofluoric acid solution at a 40 0 C temperature were determined. For contrasting purposes both SAE 304 SS and SAE 316 SS were included. As expected these Stainless Steels do not show good corrosion performance in the solution used. Several expressions correlating the weight and thickness loss v/s time were obtained. In the particular case of Monel, up to 2.021 hours, two expressions for the weight loss and three expressions for the thickness loss were obtained with a close to 1,0 correlation coefficient value. The Monel showed the best overall corrosion performance among the tested alloys. (author)

Specification for corrosion-resisting chromium and chromium-nickel steel covered welding electrodes

International Nuclear Information System (INIS)

Anon.

1983-01-01

This specification prescribes requirements for covered corrosion-resisting chromium and chromium-nickel steel electrodes. These electrodes normally are used for shielded metal arc welding, and include those alloy steels designated as corrosion or heat-resisting chromium-nickel steels in which chromium exceeds 4.0 percent and nickel does not exceed 50.0 percent

Specification for corrosion-resisting chromium and chromium-nickel steel covered welding electrodes

International Nuclear Information System (INIS)

Anon.

1981-01-01

This specification prescribes requirements for covered corrosion-resisting chromium and chromium-nickel steel electrodes. These electrodes are normally used for shielded metal arc welding, and include those alloy steels designated as corrosion or heat-resisting chromium and chromium-nickel steels, in which chromium exceeds 4.0% and nickel does not exceed 50.0%

In vitro and in vivo corrosion properties of new iron-manganese alloys designed for cardiovascular applications.

Science.gov (United States)

Drynda, Andreas; Hassel, Thomas; Bach, Friedrich Wilhelm; Peuster, Matthias

2015-04-01

The principle of biodegradation for the production of temporary implant materials (e.g. stents) plays an important role in the treatment of congenital heart defects. In the last decade several attempts have been made with different alloy materials-mainly based on iron and magnesium. None of the currently available materials in this field have demonstrated satisfying results and have therefore not found entry into broad clinical practice. While magnesium or magnesium alloy systems corrode too fast, the corrosion rate of pure iron-stents is too slow for cardiovascular applications. In the last years FeMn alloy systems were developed with the idea that galvanic effects, caused by different electrochemical properties of Fe and Mn, would increase the corrosion rate. In vitro tests with alloys containing up to 30% Mn showed promising results in terms of biocompatibility. This study deals with the development of new FeMn alloy systems with lower Mn concentrations (FeMn 0.5 wt %, FeMn 2.7 wt %, FeMn 6.9 wt %) to avoid Mn toxicity. Our results show, that these alloys exhibit good mechanical features as well as suitable in vitro biocompatibility and corrosion properties. In contrast, the evaluation of these alloys in a mouse model led to unexpected results-even after 9 months no significant corrosion was detectable. Preliminary SEM investigations showed that passivation layers (FeMn phosphates) might be the reason for corrosion resistance. If this can be proved in further experiments, strategies to prevent or dissolve those layers need to be developed to expedite the in vivo corrosion of FeMn alloys. © 2014 Wiley Periodicals, Inc.

A preliminary investigation of the initiation of pitting corrosion in austenitic stainless steels and nickel-based alloys

International Nuclear Information System (INIS)

Higginson, A.

1984-01-01

Pitting corrosion in a number of austenitic stainless steels and nickel-based alloys that differ widely in their resistance to corrosion was studed by electrochemical and electron-optical techniques. The effect of contamination of the sulphuric acid electrolyte by chloride ions was also investigated. Preliminary results for the surface analysis of samples of 316 stainless steel by Auger electron spectroscopy are presented, and suggestions are included for further application of this technique to the examination of pitting corrosion. A comprehensive review of the literature concerning the initiation of pitting corrosion is included

Specification for corrosion-resisting chromium and chromium-nickel steel covered welding electrodes

International Nuclear Information System (INIS)

Anon.

1981-01-01

This specification prescribes requirements for covered corrosion-resisting chromium and chromium-nickel steel electrodes. These electrodes are normally used for shielded metal arc welding, and include those alloy steels designated as corrosion or heat-resisting chromium and chromium-nickel steels, in which chromium exceeds 4.0 percent and nickel does not exceed 50.0 percent

Mechanism of formation of corrosion layers on nickel and nickel-based alloys in melts containing oxyanions--a review

International Nuclear Information System (INIS)

Tzvetkoff, Tzvety; Gencheva, Petia

2003-01-01

A review of the corrosion of Ni and Ni-based alloys in melts containing oxyanions (nitrate, sulphate, hydroxide and carbonate) is presented, emphasising the mechanism of growth, the composition and structure of the passivating oxide films formed on the material in such conditions. First, the thermodynamical background involving solubility and point defect chemistry calculations for oxides formed on Ni, Cr and Ni-Cr alloys in molten salt media is briefly commented. The main passivation product on the Ni surface has been reported to be cubic NiO. In the transition stage, further oxidation of the compact NiO layer has been shown to take place in which Ni(III) ions and nickel cation vacancies are formed. Transport of nickel cation vacancies has been proposed to neutralise the charges of the excess oxide ions formed in the further oxidation reaction. Ex situ analysis studies reported in the literature indicated the possible formation of Ni 2 O 3 phase in the anodic layer. During the third stage of oxidation, a survey of the published data indicated that oxygen evolution from oxyanion melts is the predominant reaction taking place on the Ni/NiO electrode. This has been supposed to lead to a further accumulation of oxygen ions in the oxide lattice presumably as oxygen interstitials, and a NiO 2 phase formation has been also suggested. Literature data on the composition of the oxide film on industrial Ni-based alloys and superalloys in melts containing oxyanions are also presented and discussed. Special attention is paid to the effect of the composition of the alloy, the molten salt mixture and the gas atmosphere on the stability and protective ability of corrosion layers

Corrosion behavior of zinc-nickel alloy electrodeposited coatings

Energy Technology Data Exchange (ETDEWEB)

Fabri Miranda, F.J. [USIMINAS, Ipatinga, Minas Gerais (Brazil); Margarit, I.C.P.; Mattos, O.R.; Barcia, O.E. [UFRJ, Rio de Janeiro (Brazil); Wiart, R. [Univ. Pierre et M. Curie, Paris (France)

1999-08-01

Various types of zinc-electrocoated steel sheets are used to improve the durability of car bodies. Among these coatings, the Zn-Ni alloy has higher corrosion resistance than pure Zn, as well as better welding and painting properties. The corrosion mechanism of the Zn-Ni alloy has been investigated mainly on the basis of accelerated tests and electrochemical measurements. There are few data about long-term corrosion tests. In the present study, the behavior of unpainted Zn-Ni alloy coated steel was studied during 3 years of exposure in industrial and marine environments. Electrochemical impedance spectroscopy (EIS) and surface analysis (scanning electron microscopy [SEM] and Auger electron spectroscopy [AES]) were the experimental techniques used. Long-term atmospheric corrosion mechanism of Zn-Ni coatings was discussed and compared with that proposed based on short-term tests.

The effect lead impurities on the corrosion resistance of alloy 600 and alloy 690 in high temperature water

International Nuclear Information System (INIS)

Sakai, T.; Nakagomi, N.; Kikuchi, T.; Aoki, K.; Nakayasu, F.; Yamakawa, K.

1998-01-01

Degradation of nickel-based alloy steam generator (SG) tubing caused by lead-induced corrosion has been reported recently in some PWR plants. Several laboratory studies also have shown that lead causes intergranular or transgranular stress corrosion cracking (IGSCC or TGSCC) of the tubing materials. Information from previous studies suggests two possible explanations for the mechanism of lead-induced corrosion. One is selective dissolution of tube metal elements, resulting in formation of a lead-containing nickel-depleted oxide film as observed in mildly acidic environments. The other explanation is an increase in potential, as has been observed in lead-contaminated caustic environments, although not in all volatile treatment (AVT) water such as the ammonium-hydrazine water chemistry. These observation suggest that an electrochemical reaction between metal elements and dissolved lead might be the cause of lead-induced corrosion. The present work was undertaken to clarify the lead-induced corrosion mechanism of nickel-based alloys from an electrochemical viewpoint, focusing on mildly acidic and basic environments. These are the probable pH conditions in the crevice region between the tube and tube support plate of the SG where corrosion damage could occur. Measurements of corrosion potential and electrochemical polarization of nickel-based alloys were performed to investigate the effect of lead on electrochemical behavior of the alloys. Then, constant extension rate tests (CERT) were carried out to determine the corrosion susceptibility of the alloys in a lead-contaminated environment. (J.P.N.)

Corrosion of nickel-base heat resistant alloys in simulated VHTR coolant helium at very high temperatures

International Nuclear Information System (INIS)

Shindo, Masami; Kondo, Tatsuo

1976-01-01

A comparative evaluation was made on three commercial nickel-base heat resistant alloys exposed to helium-base atmosphere at 1000 0 C, which contained several impurities in simulating the helium cooled very high temperature nuclear reactor (VHTR) environment. The choice of alloys was made so that the effect of elements commonly found in commercial alloys were typically examined. The corrosion in helium at 1000 0 C was characterized by the sharp selection of thermodynamically unstable elements in the oxidizing process and the resultant intergranular penetration and internal oxidation. Ni-Cr-Mo-W type solution hardened alloy such as Hastelloy-X showed comparatively good resistance. The alloy containing Al and Ti such as Inconel-617 suffered adverse effect in contrast to its good resistance to air oxidation. The alloy nominally composed only of noble elements, Ni, Fe and Mo, such as Hastelloy-B showed least apparent corrosion, while suffered internal oxidation due to small amount of active impurities commonly existing in commercial heats. The results were discussed in terms of selection and improvement of alloys for uses in VHTR and the similar systems. (auth.)

Study of the corrosion of nickel base alloys in molten fluorides medium; Etude de la corrosion des alliages base nickel en milieu de fluorures fondus

Energy Technology Data Exchange (ETDEWEB)

Fabre, St.; Finne, J.; Noel, D.; Catalette, H. [Electricite de France (EDF/RD), Dept. Materiaux et Mecanique des Composants, Groupe Chimie et Corrosion, 77 - Ecuelles (France); Cabet, C. [CEA Saclay, Dept. de Physico-Chimie (DEN/DANS/DPC/SCCME), 91 - Gif sur Yvette (France); Chamelot, P.; Taxil, P.; Cassayre, L. [Universite Paul Sabatier, Lab. de Genie Chimique UMR 5503, Dept. Procedes Electrochimiques, 31 - Toulouse (France)

2007-07-01

The aim of this work is to study the corrosion mechanisms of nickel and its alloys in molten fluoride media. In a first part, the behaviour of the pure alloy metals has been studied (Ni, Mo, W, Fe and Cr) in three different salts mixtures: LiF-NaF, LiF-CaF{sub 2} and LiF-AlF{sub 3} in a temperature range of 700-1000 C. An experimental assembly allowing the implementation of electrochemical methods has been fabricated and validated. Linear scanning volt-amperometry has been used for studying the corrosion reactions of metals. It has then been possible to obtain intensity-potential curves and to determine the currents and corrosion potentials by the plotting of Tafel straight lines. These experimental results have finely been interpreted in considering the thermodynamic data accessible in literature (potential-oxo-acidity diagrams of metals in salts built from HSC Chemistry 5.1) and the influence of temperature and the nature of the bath have been estimated. (O.M.)

Review of corrosion phenomena on zirconium alloys, niobium, titanium, inconel, stainless steel, and nickel plate under irradiation

International Nuclear Information System (INIS)

Johnson, A.B. Jr.

1975-01-01

The role of nuclear fluxes in corrosion processes was investigated in ATR, ETR, PRTR, and in Hanford production reactors. Major effort was directed to zirconium alloy corrosion parameter studies. Corrosion and hydriding results are reported as a function of oxygen concentration in the coolant, flux level, alloy composition, surface pretreatment, and metallurgical condition. Localized corrosion and hydriding at sites of bonding to dissimilar metals are described. Corrosion behavior on specimens transferred from oxygenated to low-oxygen coolants in ETR and ATR experiments is compared. Mechanism studies suggest that a depression in the corrosion of the Zr--2.5Nb alloy under irradiation is due to radiation-induced aging. The radiation-induced onset of transition on several alloys is in general a gradual process which nucleates locally, causing areas of oxide prosity which eventually encompass the surface. Examination of Zry-2 process tubes reveals that accelerated corrosion has occurred in low-oxygen coolants. Hydrogen contents are relatively low, but show some localized profiles. Gross hydriding has occurred on process tubes containing aluminum spacers, apparently by a galvanic charging mechanism. Titanium paralleled Zry-2 in corrosion behavior under irradiation. Niobium corrosion was variable, but did not appear to be strongly influenced by radiation. Corrosion rates on Inconel and stainless steel were only slightly higher in-flux than out-of-reactor. Corrosion rates on nickel-plated aluminum appeared to vary substantially with preexposure treatments, but the rates generally were accelerated compared to rates on unirradiated coupons. (59 references, 11 tables, 12 figs.)

Crevice corrosion kinetics of nickel alloys bearing chromium and molybdenum

International Nuclear Information System (INIS)

Zadorozne, N.S.; Giordano, C.M.; Rodríguez, M.A.; Carranza, R.M.; Rebak, R.B.

2012-01-01

Highlights: ► The crevice corrosion resistance of the tested alloys increased with PREN, which is mainly affected by their Mo content. ► Crevice corrosion kinetics was controlled by ohmic drop only in the more dilute chloride solutions. ► Charge transfer control was observed in concentrated chloride solutions. ► A critical ohmic drop was not necessary for crevice corrosion to occur. ► Ohmic drop was a consequence of the crevice corrosion process in certain conditions. - Abstract: The crevice corrosion kinetics of alloys C-22, C-22HS and HYBRID-BC1 was studied in several chloride solutions at 90 °C. The crevice corrosion resistance of the alloys increased with PREN (Pitting Resistance Equivalent Number), which is mainly affected by the Mo content in the alloys. The crevice corrosion kinetics of the three alloys was analyzed at potentials slightly higher than the repassivation potential. Crevice propagation was controlled by ohmic drop in the more dilute chloride solutions, and by charge transfer in the more concentrated chloride solutions. Ohmic drop was not a necessary condition for crevice corrosion to occur.

Photo-Electrochemical Effect of Zinc Addition on the Electrochemical Corrosion Potentials of Stainless Steels and Nickel Alloys in High Temperature Water

International Nuclear Information System (INIS)

Lee, Yi-Ching; Fong, Clinton; Fang-Chu, Charles; Chang, Ching

2012-09-01

Hydrogen water chemistry (HWC) is one of the main mitigating methods for stress corrosion cracking problem of reactor core stainless steel and nickel based alloy components. Zinc is added to minimize the radiation increase associated with HWC. However, the subsequently formed zinc-containing surface oxides may exhibit p-type semiconducting characteristics. Upon the irradiation of Cherenkov and Gamma ray in the reactor core, the ECP of stainless steels and nickel based alloys may shift in the anodic direction, possibly offsetting the beneficial effect of HWC. This study will evaluate the photo-electrochemical effect of Zinc Water Chemistry on SS304 stainless steel and Alloy 182 nickel based weld metal under simulated irradiated BWR water environments with UV illumination. The experimental results reveal that Alloy 182 nickel-based alloy generally possesses n-type semiconductor characteristics in both oxidizing NWC and reducing HWC conditions with zinc addition. Upon UV irradiation, the ECP of Alloy 182 will shift in the cathodic direction. In most conditions, SS304 will also exhibit n-type semiconducting properties. Only under hydrogen water chemistry, a weak p-type property may emerge. Only a slight upward shift in the anodic direction is detected when SS304 is illuminated with UV light. The potential influence of p-type semiconductor of zinc containing surface oxides is weak and the mitigation effect of HWC on the stress corrosion cracking is not adversely affected. (authors)

Studies on influence of zinc immersion and fluoride on nickel electroplating on magnesium alloy AZ91D

International Nuclear Information System (INIS)

Zhang Ziping; Yu Gang; Ouyang Yuejun; He Xiaomei; Hu Bonian; Zhang Jun; Wu Zhenjun

2009-01-01

The effect of zinc immersion and the role of fluoride in nickel plating bath were mainly investigated in nickel electroplating on magnesium alloy AZ91D. The state of zinc immersion, the composition of zinc film and the role of fluoride in nickel plating bath were explored from the curves of open circuit potential (OCP) and potentiodynamic polarization, the images of scanning electron microscopy (SEM) and the patterns of energy dispersive X-ray (EDX). Results show that the optimum zinc film mixing small amount of Mg(OH) 2 and MgF 2 is obtained by zinc immersion for 30-90 s. The corrosion potential of magnesium alloy substrate attached zinc film will be increased in nickel plating bath and the quantity of MgF 2 sandwiched between magnesium alloy substrate and nickel coating will be reduced, which contributed to produce nickel coating with good performance. Fluoride in nickel plating bath serves as an activator of nickel anodic dissolution and corrosion inhibitor of magnesium alloy substrate. 1.0-1.5 mol dm -3 of F - is the optimum concentration range for dissolving nickel anode and protecting magnesium alloy substrate from over-corrosion in nickel plating bath. The nickel coating with good adhesion and high corrosion resistance on magnesium alloy AZ91D is obtained by the developed process of nickel electroplating. This nickel layer can be used as the rendering coating for further plating on magnesium alloys.

In vivo corrosion, tumor outcome, and microarray gene expression for two types of muscle-implanted tungsten alloys

Energy Technology Data Exchange (ETDEWEB)

Schuster, B.E. [U.S. Army Research Laboratory, Weapons and Materials Research Directorate, B434 Mulberry Road, Aberdeen Proving Ground, MD 21005-5609 (United States); Roszell, L.E. [U.S. Army Institute of Public Health, 5158 Blackhawk Road, Aberdeen Proving Ground, MD 21010‐5403 (United States); Murr, L.E.; Ramirez, D.A. [Department of Metallurgical and Materials Engineering, University of Texas, El Paso, TX 79968 (United States); Demaree, J.D. [U.S. Army Research Laboratory, Weapons and Materials Research Directorate, B434 Mulberry Road, Aberdeen Proving Ground, MD 21005-5609 (United States); Klotz, B.R. [Dynamic Science Inc., Aberdeen Proving Ground, MD 21005‐5609 (United States); Rosencrance, A.B.; Dennis, W.E. [U.S. Army Center for Environmental Health Research, Department of Chemistry, Ft. Detrick, MD 21702‐5010 (United States); Bao, W. [SAS Institute, Inc. SAS Campus Drive, Cary, NC 27513 (United States); Perkins, E.J. [U.S. Army Engineer Research and Development Center, 3909 Hall Ferry Road, Vicksburg MS 39180 (United States); Dillman, J.F. [U.S. Army Medical Research Institute of Chemical Defense, 3100 Ricketts Point Road, Aberdeen Proving Ground, MD 21010‐5400 (United States); Bannon, D.I., E-mail: desmond.bannon@us.army.mil [U.S. Army Institute of Public Health, 5158 Blackhawk Road, Aberdeen Proving Ground, MD 21010‐5403 (United States)

2012-11-15

Tungsten alloys are composed of tungsten microparticles embedded in a solid matrix of transition metals such as nickel, cobalt, or iron. To understand the toxicology of these alloys, male F344 rats were intramuscularly implanted with pellets of tungsten/nickel/cobalt, tungsten/nickel/iron, or pure tungsten, with tantalum pellets as a negative control. Between 6 and 12 months, aggressive rhabdomyosarcomas formed around tungsten/nickel/cobalt pellets, while those of tungsten/nickel/iron or pure tungsten did not cause cancers. Electron microscopy showed a progressive corrosion of the matrix phase of tungsten/nickel/cobalt pellets over 6 months, accompanied by high urinary concentrations of nickel and cobalt. In contrast, non-carcinogenic tungsten/nickel/iron pellets were minimally corroded and urinary metals were low; these pellets having developed a surface oxide layer in vivo that may have restricted the mobilization of carcinogenic nickel. Microarray analysis of tumors revealed large changes in gene expression compared with normal muscle, with biological processes involving the cell cycle significantly up‐regulated and those involved with muscle development and differentiation significantly down‐regulated. Top KEGG pathways disrupted were adherens junction, p53 signaling, and the cell cycle. Chromosomal enrichment analysis of genes showed a highly significant impact at cytoband 7q22 (chromosome 7) which included mouse double minute (MDM2) and cyclin‐dependant kinase (CDK4) as well as other genes associated with human sarcomas. In conclusion, the tumorigenic potential of implanted tungsten alloys is related to mobilization of carcinogenic metals nickel and cobalt from corroding pellets, while gene expression changes in the consequent tumors are similar to radiation induced animal sarcomas as well as sporadic human sarcomas. -- Highlights: ► Tungsten/nickel/cobalt, tungsten/nickel/iron, and pure tungsten were studied. ► Male Fischer rats implanted with

In vivo corrosion, tumor outcome, and microarray gene expression for two types of muscle-implanted tungsten alloys

International Nuclear Information System (INIS)

Schuster, B.E.; Roszell, L.E.; Murr, L.E.; Ramirez, D.A.; Demaree, J.D.; Klotz, B.R.; Rosencrance, A.B.; Dennis, W.E.; Bao, W.; Perkins, E.J.; Dillman, J.F.; Bannon, D.I.

2012-01-01

Tungsten alloys are composed of tungsten microparticles embedded in a solid matrix of transition metals such as nickel, cobalt, or iron. To understand the toxicology of these alloys, male F344 rats were intramuscularly implanted with pellets of tungsten/nickel/cobalt, tungsten/nickel/iron, or pure tungsten, with tantalum pellets as a negative control. Between 6 and 12 months, aggressive rhabdomyosarcomas formed around tungsten/nickel/cobalt pellets, while those of tungsten/nickel/iron or pure tungsten did not cause cancers. Electron microscopy showed a progressive corrosion of the matrix phase of tungsten/nickel/cobalt pellets over 6 months, accompanied by high urinary concentrations of nickel and cobalt. In contrast, non-carcinogenic tungsten/nickel/iron pellets were minimally corroded and urinary metals were low; these pellets having developed a surface oxide layer in vivo that may have restricted the mobilization of carcinogenic nickel. Microarray analysis of tumors revealed large changes in gene expression compared with normal muscle, with biological processes involving the cell cycle significantly up‐regulated and those involved with muscle development and differentiation significantly down‐regulated. Top KEGG pathways disrupted were adherens junction, p53 signaling, and the cell cycle. Chromosomal enrichment analysis of genes showed a highly significant impact at cytoband 7q22 (chromosome 7) which included mouse double minute (MDM2) and cyclin‐dependant kinase (CDK4) as well as other genes associated with human sarcomas. In conclusion, the tumorigenic potential of implanted tungsten alloys is related to mobilization of carcinogenic metals nickel and cobalt from corroding pellets, while gene expression changes in the consequent tumors are similar to radiation induced animal sarcomas as well as sporadic human sarcomas. -- Highlights: ► Tungsten/nickel/cobalt, tungsten/nickel/iron, and pure tungsten were studied. ► Male Fischer rats implanted with

Corrosion properties of pulse-plated zinc-nickel alloy coatings

Energy Technology Data Exchange (ETDEWEB)

Alfantazi, A.M. [Univ. of British Columbia, Vancouver, British Columbia (Canada). Dept. of Metals and Materials Engineering; Erb, U. [Queen`s Univ., Kingston, Ontario (Canada)

1996-11-01

Corrosion properties of pulse-plated Zn-Ni alloy coating on a steel substrate were investigated using the neutral salt-spray test (ASTM B 117-81) and the potentiodynamic polarization technique (ASTM G 5-82). Performance of these alloy coatings with various Ni contents (up to 62 wt%) was compared to that of laboratory-prepared electrodeposited Zn coatings and commercial galvannealed (GA) steel. Results of the neutral salt-spray test indicated corrosion resistance of pulse-plated Zn-Ni alloy coatings was superior to that of the pure Zn and commercial GA coating. The Zn-20 wt% Ni and Zn-14 wt% Ni alloys gave the best protection of the Zn-Ni coatings tested. Potentiodynamic polarization tests confirmed excellent corrosion performance of the 20 wt% Ni alloy

Corrosion and biofouling resistance evaluation of 90-10 copper-nickel

Energy Technology Data Exchange (ETDEWEB)

Powell, Carol [Consultant to Copper Development Association, UK, Square Covert, Caynham, Ludlow, Shropshire (United Kingdom)

2004-07-01

Copper-nickel alloys for marine use were developed for naval applications in the early part of the 20. century with a view to improving the corrosion resistance of condenser tubes and seawater piping. They still enjoy widespread use today not only for many navies but also in commercial shipping, floating production, storage and off loading vessels (FPSOs), and in multistage flash desalination. The two popular alloys contain 90% or 70% copper and differ in strength and maximum sea water velocity levels they can handle but it is the 90-10 copper-nickel (CuNi10Fe1Mn) which is the more economic and extensively used. An additional benefit of this alloy is its high resistance to biofouling: in recent years this has led to sheathing developments particularly for structures and boat hulls. This paper provides a review of the corrosion and biofouling resistance of 90-10 copper-nickel based on laboratory test data and documented experience of the alloy in marine environments. Particular attention is given to exposure trials over 8 years in Langstone Harbour, UK, which have recently been completed by Portsmouth University on behalf of the Nickel Institute. These examined four sheathing products; plate and foil as well as two composite products with rubber backing. The latter involved copper-nickel granules and slit sheet. The trial results are consistent with the behaviour of the alloy in the overall review. There is an inherent high resistance to marine biofouling when freely exposed. Prolonged exposure to quiet conditions can result in some growth of marine organisms but this is loosely attached and can readily be removed by wiping or a light scraping. The good corrosion resistance of 90-10 copper-nickel in sea water is also confirmed and associated with the formation of a thin, complex, protective and predominantly cuprous oxide surface film, which forms and matures naturally on exposure to seawater. Sound initial oxide film formation is also known to help protect against

Corrosion and protection of uranium alloy penetrators

International Nuclear Information System (INIS)

Weirick, L.J.; Johnson, H.R.; Dini, J.W.

1975-06-01

Penetrators made from either a U--3/4 percent Ti alloy or a U--3/4 percent Mo--3/4 percent Zr--3/4 percent Nb--1/2 percent Ti alloy (''Quad'') corrode mildly in moist air, significantly in moist nitrogen, and severely in salt fog. Adequate protection was provided in moist air and nitrogen by coating with electroplated nickel, electroplated nickel and zinc with a chromate finish, and galvanized zinc with a chromate finish. In salt fog, electroplated nickel offered only temporary protection whereas galvanized zinc and electroplated nickel-zinc provided long-lasting protection. The resistance of uncoated penetrators was affected variously by dissimilar metal couplings. Aluminum protected the Quad alloy and adversely affected the U--3/4 percent Ti alloy, whereas steel enhanced localized corrosion in both. (U.S.)

Corrosion behavior of Fe3Al intermetallics with addition of lithium, cerium and nickel in 2.5 % SO2+N2 at 900 degree centigrade

International Nuclear Information System (INIS)

Luna-Ramirez, A.; Porcayo-Calderon, J.; Martinez-Villafane, A.; Gonzalez-Rodriguez, J. G.; Chaon-Nava, J. G.

2012-01-01

The corrosion behavior of Fe 3 Al-type intermetallic alloys with addition of 1 at. % cerium, lithium and nickel at high temperature has been studied. The various alloys were exposed to an environment composed of 2.5 % SO 2 +N 2 at 900 degree centigrade for 48 h. For all the intermetallic tested, the corrosion kinetics showed a parabolic behavior. The alloy, which showed less corrosion rate, was the Fe3AlNi alloy, being Fe 3 AlCeLi the alloy with the highest corrosion rate. For the various alloys, energy dispersive X-ray spectroscopy analysis, EDS, on the developed scale only detected aluminum, oxygen, and traces of iron and cerium, suggesting the formation of alumina as main component. The intermetallic alloys showed oxide cracking and spalling. The intermetallic chemical composition played an important role in defining the oxide scale morphology and the extent of damage. (Author) 39 refs.

On the corrosion behaviour of stainless steel, nickel-chromium and zirconium-alloys in pore water of Portland cement

International Nuclear Information System (INIS)

Heitz, E.; Graefen, H.

1991-12-01

On the basis of an extensive review of literature and available experience, an evaluation was made of the corrosion of a metallic matrix for radioactive nuclides embedded in porous, water containing Portland cement. As a metallic matrix, austenitic high-alloy steel, nickel-base alloys and zirconium alloys are discussed. Pore waters in Portland cement have low aggressivity. However, through contact with formation water, chloride and sulphate enrichment can occur. Although corrosion is principally possible on the basis of purely thermodynamic considerations, it can be assumed that local corrosion (pitting, stress corrosion cracking, intergranular corrosion) is highly improbable under the given boundary conditions. This is valid for all three groups of alloys and means that only low release rates of corrosion products are to be expected. As a result of the discussion on radiolysis-induced corrosion, additional corrosion activity can be excluded. Final conclusions concerning the stimulation of corrosion processes by microbial action cannot be drawn and, therefore, additional experiments are proposed. The release rates of radioactive products are controlled by a very low dissolution rate of the materials in the passive state. All three groups of alloys show this type of general dissolution. From a survey of literature data it can be concluded that release rates greater than 250 mg/m 2 per day are not exceeded. Since these data were mainly obtained by electrochemical methods, it is proposed that quantitative analytical investigations of the corrosion products in pore water be made. On the whole the release rates determined are far below corrosion rates which are generally technically relevant. (author) 13 figs., 9 tabs., 61 refs

Special features of nickel-molybdenum alloy electrodeposition onto screen-type cathodes

International Nuclear Information System (INIS)

Aleksandrova, G.S.; Varypaev, V.N.

1982-01-01

Electrolytic nickel-molybdenum alloy, which has a rather low hydrogen overpotential and high corrosion resistance, is of interest as cathode material in industrial electrolysis. Screen-type electrodes with a nickel-molybdenum coating can be used as nonconsumable cathodes in water-activated magnesium-alloy batteries

Method for determining the hardness of strain hardening articles of tungsten-nickel-iron alloy

International Nuclear Information System (INIS)

Wallace, S.A.

1984-01-01

The present invention is directed to a rapid nondestructive method for determining the extent of strain hardening in an article of tungsten-nickel-iron alloy. The method comprises saturating the article with a magnetic field from a permanent magnet, measuring the magnetic flux emanating from the article, comparing the measurements of the magnetic flux emanating from the article with measured magnetic fluxes from similarly shaped standards of the alloy with known amounts of strain hardening to determine the hardness

Nickel-base alloys having a low coefficient of thermal expansion

International Nuclear Information System (INIS)

Baldwin, J.F.; Maxwell, D.H.

1975-01-01

Alloy compositions consisting predominantly of nickel, chromium, molybdenum, carbon, and boron are disclosed. The alloys possess a duplex structure consisting of a nickel--chromium--molybdenum matrix and a semi-continuous network of refractory carbides and borides. A combination of desirable properties is provided by these alloys, including elevated temperature strength, resistance to oxidation and hot corrosion, and a very low coefficient of thermal expansion

Long-life fatigue test results for two nickel-base structural alloys

International Nuclear Information System (INIS)

Mowbray, D.F.; Giaquinto, E.V.; Mehringer, F.J.

1978-11-01

The results are reported of fatigue tests on two nickel--base alloys, hot-cold-worked and stress-relieved nickel--chrome--iron Alloy 600 and mill-annealed nickel--chrome--moly--iron Alloy 625 in which S-N data were obtained in the life range of 10 6 to 10 10 cycles. The tests were conducted in air at 600 0 F, in the reversed membrane loading mode, at a frequency of approx. 1850 Hz. An electromagnetic, closed loop servo-controlled machine was built to perform the tests. A description of the machine is given

An electron-microscope study of alpha to gamma transformation in an iron-nickel alloy

Science.gov (United States)

Lobodyuk, V. A.; Khandros, L. G.; Fedas, N. P.

1980-01-01

Procedures used to study the alpha to gamma conversion in thin foils of an iron alloy with 32% nickel concentration and initial martensite conversion temperature of -60 C are described. Photomicrographs show deformation twinning as well as changes in samples after they were heated. Reverse conversion is discussed and results are examined.

A study on the corrosion and erosion behavior of electroless nickel and TiAlN/ZrN duplex coatings on ductile iron

Energy Technology Data Exchange (ETDEWEB)

Lin, Chung-Kwei [School of Dental Technology, Taipei Medical University, Taipei 110, Taiwan (China); Hsu, Cheng-Hsun, E-mail: chhsu@ttu.edu.tw [Department of Materials Engineering, Tatung University, Taipei 104, Taiwan (China); College of Oral Medicine, Taipei Medical University, Taipei 110, Taiwan (China); Cheng, Yin-Hwa [Department of Materials Engineering, Tatung University, Taipei 104, Taiwan (China); Ou, Keng-Liang [College of Oral Medicine, Taipei Medical University, Taipei 110, Taiwan (China); Department of Mechanical Engineering, National Central University, Taoyuan 320, Taiwan (China); Lee, Sheng-Long [Research Center for Biomedical Devices and Prototyping Production, Taipei Medical University, Taipei 110, Taiwan (China)

2015-01-01

Highlights: • Electroless nickel was used as an interlayer for TiAlZrN-coated ductile iron. • The duplex coatings evidently improved corrosion resistance of ductile iron. • The duplex coated ductile iron showed a good erosion resistance. - Abstract: This study utilized electroless nickel (EN) and cathodic arc evaporation (CAE) technologies to deposit protective coatings onto ductile iron. Polarization corrosion tests were performed in 3.5 wt.% sodium chloride, and also erosion tests were carried out by using Al{sub 2}O{sub 3} particles (∼177 μm in size and Mohr 7 scale) of about 5 g. Surface morphologies of the corroded and eroded specimens were observed separately. To further understand the coating effects on both the corrosive and erosive behavior of ductile iron, coating structure, morphology, and adhesion were analyzed using X-ray diffractormeter, scanning electron microscopy, and Rockwell-C indenter, respectively. The results showed that the EN exhibited an amorphous structure while the CAE-TiAlN/ZrN coating was a multilayered nanocrystalline. When the TiAlN/ZrN coated specimen with EN interlayer could effectively increase the adhesion strength between the CAE coating and substrate. Consequently, the combination of TiAlN/ZrN and EN delivered a better performance than did the monolithic EN or TiAlN/ZrN for both corrosion and erosion protection.

A study on the corrosion and erosion behavior of electroless nickel and TiAlN/ZrN duplex coatings on ductile iron

International Nuclear Information System (INIS)

Lin, Chung-Kwei; Hsu, Cheng-Hsun; Cheng, Yin-Hwa; Ou, Keng-Liang; Lee, Sheng-Long

2015-01-01

Highlights: • Electroless nickel was used as an interlayer for TiAlZrN-coated ductile iron. • The duplex coatings evidently improved corrosion resistance of ductile iron. • The duplex coated ductile iron showed a good erosion resistance. - Abstract: This study utilized electroless nickel (EN) and cathodic arc evaporation (CAE) technologies to deposit protective coatings onto ductile iron. Polarization corrosion tests were performed in 3.5 wt.% sodium chloride, and also erosion tests were carried out by using Al 2 O 3 particles (∼177 μm in size and Mohr 7 scale) of about 5 g. Surface morphologies of the corroded and eroded specimens were observed separately. To further understand the coating effects on both the corrosive and erosive behavior of ductile iron, coating structure, morphology, and adhesion were analyzed using X-ray diffractormeter, scanning electron microscopy, and Rockwell-C indenter, respectively. The results showed that the EN exhibited an amorphous structure while the CAE-TiAlN/ZrN coating was a multilayered nanocrystalline. When the TiAlN/ZrN coated specimen with EN interlayer could effectively increase the adhesion strength between the CAE coating and substrate. Consequently, the combination of TiAlN/ZrN and EN delivered a better performance than did the monolithic EN or TiAlN/ZrN for both corrosion and erosion protection

Corrosion behavior of Haynes registered 230 registered nickel-based super-alloys for integrated coal gasification combined cycle syngas plants. A plant exposure study

International Nuclear Information System (INIS)

Lee, Sungkyu; Lee, Jieun; Kang, Suk-Hwan; Lee, Seung-Jong; Yun, Yongseung; Kim, Min Jung

2015-01-01

The corrosion behavior of commercially available Haynes registered 230 registered nickel-based alloy samples was investigated by exposure to coal-gasifying integrated coal gasification combined cycle pilot plant facilities affiliated with the Institute for Advanced Engineering (2.005 MPa and 160-300 C). The morphological and microstructural analyses of the exposed samples were conducted using scanning electron microscopy and energy-dispersive X-ray spectroscopy analysis on the external surface of the recovered corrosion test samples to obtain information of the corrosion scale. These analyses based on the pre- and post-exposure corrosion test samples combined with thermodynamic Ellingham-Pourbaix stability diagrams provided preliminary insight into the mechanism of the observed corrosion behavior prevailing in the piping materials that connected the particulate removal unit and water scrubber of the integrated coal gasification combined cycle pilot plant. Uniform material wastage was observed after 46 hours of operation, and a preliminary corrosion mechanism was suggested: the observed material waste and corrosion behavior of the Haynes registered 230 registered nickel-based alloy samples cut off from the coal syngas integrated coal gasification combined cycle plant were explained by the formation of discontinuous (complex) oxide phases and subsequent chlorine-induced active oxidation under the predominantly reducing environment encountered. This contribution continues the already published studies of the Fe-Ni-Cr-Co alloy Haynes registered 556 registered .

Effects of chemical composition on the corrosion of dental alloys.

Science.gov (United States)

Galo, Rodrigo; Ribeiro, Ricardo Faria; Rodrigues, Renata Cristina Silveira; Rocha, Luís Augusto; de Mattos, Maria da Glória Chiarello

2012-01-01

The aim of this study was to determine the effect of the oral environment on the corrosion of dental alloys with different compositions, using electrochemical methods. The corrosion rates were obtained from the current-potential curves and electrochemical impedance spectroscopy (EIS). The effect of artificial saliva on the corrosion of dental alloys was dependent on alloy composition. Dissolution of the ions occurred in all tested dental alloys and the results were strongly dependent on the general alloy composition. Regarding the alloys containing nickel, the Ni-Cr and Ni-Cr-Ti alloys released 0.62 mg/L of Ni on average, while the Co-Cr dental alloy released ions between 0.01 and 0.03 mg/L of Co and Cr, respectively.The open-circuit potential stabilized at a higher level with lower deviation (standard deviation: Ni-Cr-6Ti = 32 mV/SCE and Co-Cr = 54 mV/SCE). The potenciodynamic curves of the dental alloys showed that the Ni-based dental alloy with >70 wt% of Ni had a similar curve and the Co-Cr dental alloy showed a low current density and hence a high resistance to corrosion compared with the Ni-based dental alloys. Some changes in microstructure were observed and this fact influenced the corrosion behavior for the alloys. The lower corrosion resistance also led to greater release of nickel ions to the medium. The quantity of Co ions released from the Co-Cr-Mo alloy was relatively small in the solutions. In addition, the quantity of Cr ions released into the artificial saliva from the Co-Cr alloy was lower than Cr release from the Ni-based dental alloys.

Corrosion of pre-oxidized nickel alloy X-750 in simulated BWR environment

Energy Technology Data Exchange (ETDEWEB)

Tuzi, Silvia, E-mail: silvia.tuzi@chalmers.se [Chalmers University of Technology, SE-412 96 Göteborg (Sweden); Lai, Haiping [Chalmers University of Technology, SE-412 96 Göteborg (Sweden); Göransson, Kenneth [Westinghouse Electric Sweden AB, SE-721 63 Västerås (Sweden); Thuvander, Mattias; Stiller, Krystyna [Chalmers University of Technology, SE-412 96 Göteborg (Sweden)

2017-04-01

Samples of pre-oxidized Alloy X-750 were exposed to a simulated boiling water reactor environment in an autoclave at a temperature of 286 °C and a pressure of 80 bar for four weeks. The effect of alloy iron content on corrosion was investigated by comparing samples with 5 and 8 wt% Fe, respectively. In addition, the effect of two different surface pre-treatments was investigated. The microstructure of the formed oxide scales was studied using mainly electron microscopy. The results showed positive effects of an increased Fe content and of removing the deformed surface layer by pickling. After four weeks of exposure the oxide scale consists of oxides formed in three different ways. The oxide formed during pre-oxidization at 700 °C, mainly consisting of chromia, is partly still present. There is also an outer oxide consisting of NiFe{sub 2}O{sub 4} crystals, reaching a maximum size of 3 μm, which has formed by precipitation of dissolved metal ions. Finally, there is an inner nanocrystalline and porous oxide, with a metallic content reflecting the alloy composition, which has formed by corrosion.

Adsorption studies of water on copper, nickel, and iron: assessment of the polarization model

International Nuclear Information System (INIS)

Lee, S.; Staehle, R.W.

1997-01-01

In the atmospheric corrosion of copper, nickel, and iron, the adsorption of water affects the corrosion rates. Knowledge of water adsorption and metal oxyhydroxide formation is important in understanding the atmospheric corrosion process. The purposes of the present research were (i) to measure the adsorption of water on metal surfaces as a function of temperature and relative humidity (RH) and (ii) to assess Bradley's polarization model of adsorption. In the present research, the quartz-crystal microbalance (QCM) technique was used to measure the mass changes of copper, nickel, and iron at 0 to 100% relative humidity and 7 to 90 C under nitrogen and air environments. Less water was adsorbed on copper, nickel, and iron which form oxides than on gold. The amount of water adsorption was similar on copper, nickel, and iron under N 2 and air carrier gases. Functional relationship was first proposed as a way to include dipole/induced dipole interactions between the adsorbents and water layers. (orig.)

Corrosion resistance of sodium sulfate coated cobalt-chromium-aluminum alloys at 900 C, 1000 C, and 1100 C

Science.gov (United States)

Santoro, G. J.

1979-01-01

The corrosion of sodium sulfate coated cobalt alloys was measured and the results compared to the cyclic oxidation of alloys with the same composition, and to the hot corrosion of compositionally equivalent nickel-base alloys. Cobalt alloys with sufficient aluminum content to form aluminum containing scales corrode less than their nickel-base counterparts. The cobalt alloys with lower aluminum levels form CoO scales and corrode more than their nickel-base counterparts which form NiO scales.

Acoustic emission analysis coupled with thermogravimetric experiments dedicated to high temperature corrosion studies on metallic alloys

International Nuclear Information System (INIS)

Serris, Eric; Al Haj, Omar; Peres, Veronique; Cournil, Michel; Kittel, Jean; Grosjean, Francois; Ropital, Francois

2014-01-01

High temperature corrosion of metallic alloys (like iron, nickel, zirconium alloys) can damage equipment of many industrial fields (refinery, petrochemical, nuclear..). Acoustic emission (AE) is an interesting method owing to its sensitivity and its non-destructive aspect to quantify the level of damage in use of these alloys under various environmental conditions. High temperature corrosive phenomena create stresses in the materials; the relaxation by cracks of these stresses can be recorded and analyzed using the AE system. The goal of our study is to establish an acoustic signals database which assigns the acoustic signals to the specific corrosion phenomena. For this purpose, thermogravimetric analysis (TGA) is coupled with acoustic emission (AE) devices. The oxidation of a zirconium alloy, zircaloy-4, is first studied using thermogravimetric experiment coupled to acoustic emission analysis at 900 C. An inward zirconium oxide scale, preliminary dense, then porous, grow during the isothermal isobaric step. The kinetic rate increases significantly after a kinetic transition (breakaway). This acceleration occurs with an increase of acoustic emission activity. Most of the acoustic emission bursts are recorded after the kinetic transition. Acoustic emission signals are also observed during the cooling of the sample. AE numerical treatments (using wavelet transform) completed by SEM microscopy characterizations allows us to distinguish the different populations of cracks. Metal dusting represents also a severe form of corrosive degradation of metal alloy. Iron metal dusting corrosion is studied by AE coupled with TGA at 650 C under C 4 H 10 + H 2 + He atmosphere. Acoustic emission signals are detected after a significant increase of the sample mass.

Galvanic corrosion in odontological alloys

International Nuclear Information System (INIS)

Riesgo, O.; Bianchi, G.L.; Duffo, G.S.

1993-01-01

Galvanic corrosion can occur when different alloys are placed in direct contact within the oral cavity or within tissues. Concern has been expressed associated with the coupling of selected restorative materials as well as implant material with various alloys used for restorative procedures. This could be critical if the crown or bridge had subgingival finish line with a metallic zone in contact with the tissue, and the implant was made in titanium alloy. The present work shows the results of galvanic coupling studies done on implants of titanium alloy connected to nickel-chromium and cobalt-chromium alloys. (Author)

Alloys of nickel-iron and nickel-silicon do not swell under fast neutron irradiation

International Nuclear Information System (INIS)

Silvestre, G.; Silvent, A.; Regnard, C.; Sainfort, G.

1975-01-01

This research is concerned with the effect of fast-neutron irradiation on the swelling of nickel and nickel alloys. Ni-Fe (0-60at%Fe) and Ni-Si (0-8at%Si) were studied, and the fluences were in the range 10 20 -4.3x10 22 n/cm 2 . In dilute alloys, the added elements are dissolved and reduce swelling, silicon being particularly effective. In more concentrated alloys, irradiation of Ni-Fe and Ni-Si alloys brings about the formation of plate-shaped precipitates of Ni 3 X and these alloys do not swell. (Auth.)

High density tungsten-nickel-iron-cobalt alloys having improved hardness and method for making same

International Nuclear Information System (INIS)

Penrice, T.W.; Bost, J.

1988-01-01

This patent describes the process of making high density alloy containing about 85 to 98 weight percent tungsten and the balance of the alloy being essentially a binder of nickel, iron and cobalt, and wherein the cobalt is present in an amount within the range of about 5 to 47.5 weight percent of the binder, comprising: blending powders of the tungsten, nickel, iron and cobalt into a homogeneous composition, compacting the homogeneous composition into a shaped article, heating the shaped article to a temperature and for a time sufficient to sinter the article, subjecting the sintered article to a temperature sufficient to enable the intermetallic phase formed at the matrix to tungsten interface to diffuse into the gamma austenitic phase whereby the alpha tungsten/gamma austenite boundaries are essentially free of such intermetallic phase, quenching the article, and swaging the article to a reduction in area of about 5 to 40 percent, the article having improved mechanical properties, including improved tensile strength and hardness while maintaining suitable ductility for subsequent working thereof

Electrochemical and surface characterization of a nickel-titanium alloy

NARCIS (Netherlands)

Wever, Dirk; Veldhuizen, AG; de Vries, J; Busscher, HJ; Uges, DRA; van Horn, James

1998-01-01

For clinical implantation purposes of shape memory metals the nearly equiatomic nickel-titanium (NiTi) alloy is generally used. In this study, the corrosion properties and surface characteristics of this alloy were investigated and compared with two reference controls, AISI 316 LVM stainless steel

Iron and silicon effect on the phase composition of nickel-beryllium bronzes

International Nuclear Information System (INIS)

Zakharov, A.M.; Zakharov, M.V.; Ajvaz'yan, N.G.

1977-01-01

In order to specify phase composition and strengthening heat treatment conditions for nickel beryllium bronzes that are promising electrode materials for welding of high strength steels and nickel-base superalloys, the primary section of the quinternary Cu-Ni-Be-Fe-S system was studied at constant nickel and beryllium concentration and varying silicon and iron concentration (max. 4% of every element). The study was made using the metallographic and x-ray phase techniques, determination of alloy solidus temperature, and exessphase microhardness testing. Silicon additions are shown to decrease abruptly and those of iron, in contrast, somewhat to raise the solidus temperature of ternary Cu + 2% Ni + 0.3% Be alloy. When added concurrently, iron compensates for the damaging silicon effect on the solidus temperature of Cu-Ni-Be alloys. The excess phases formed can be used as strengthening agents of Cu-Ni-Be-Si-Fe alloys during quenching and subsequent aging

Investigation of corrosion and analysis of passive films concerning some nickel alloys and stainless steels in reconstructed geological environments

International Nuclear Information System (INIS)

Jallerat, Nelly

1984-01-01

This research thesis addresses the corrosion behaviour of materials which might be used for the fabrication of radioactive waste containers. After a bibliographical study on films formed on Fe-Cr-Ni alloys, this research concentrates on passivation and de-passivation phenomena of three nickel-base alloys among the most resistant to corrosion and which also meet processing and economic criteria: Hastelloy C4, Inconel 625 and ZICNDU 25-20. Titanium and Ti-Pd alloy are also studied. Parameters governing pitting corrosion are notably studied. After a recall of knowledge on passive films formed on Fe-Cr-Ni alloys, and a presentation of experimental and technical conditions, the author reports and discussed the results obtained by electrochemical studies, reports the determination of factors governing alloy passivation in geological waters. The influence of some soluble impurities is notably studied. The author reports the analysis by glow discharge optical emission spectrometry to determine the composition of passive films with respect to geological water nature, the immersion duration and the electrode potential. Additional surface analyses are performed by X-ray photoelectron spectrometry (XPS or ESCA) and secondary ion mass spectrometry (SIMS). Finally, the author uses a dosing method by neutron radio-activation of alloy elements to determine dissolution mechanisms [fr

Corrosion behavior of Haynes {sup registered} 230 {sup registered} nickel-based super-alloys for integrated coal gasification combined cycle syngas plants. A plant exposure study

Energy Technology Data Exchange (ETDEWEB)

Lee, Sungkyu; Lee, Jieun; Kang, Suk-Hwan; Lee, Seung-Jong; Yun, Yongseung [Institute for Advanced Engineering (IAE), Gyeonggi-do (Korea, Republic of). Plant Engineering Center; Kim, Min Jung [Sungkyunkwan Univ, Gyeonggi-do (Korea, Republic of). Advanced Materials Technology Research Center

2015-07-01

The corrosion behavior of commercially available Haynes {sup registered} 230 {sup registered} nickel-based alloy samples was investigated by exposure to coal-gasifying integrated coal gasification combined cycle pilot plant facilities affiliated with the Institute for Advanced Engineering (2.005 MPa and 160-300 C). The morphological and microstructural analyses of the exposed samples were conducted using scanning electron microscopy and energy-dispersive X-ray spectroscopy analysis on the external surface of the recovered corrosion test samples to obtain information of the corrosion scale. These analyses based on the pre- and post-exposure corrosion test samples combined with thermodynamic Ellingham-Pourbaix stability diagrams provided preliminary insight into the mechanism of the observed corrosion behavior prevailing in the piping materials that connected the particulate removal unit and water scrubber of the integrated coal gasification combined cycle pilot plant. Uniform material wastage was observed after 46 hours of operation, and a preliminary corrosion mechanism was suggested: the observed material waste and corrosion behavior of the Haynes {sup registered} 230 {sup registered} nickel-based alloy samples cut off from the coal syngas integrated coal gasification combined cycle plant were explained by the formation of discontinuous (complex) oxide phases and subsequent chlorine-induced active oxidation under the predominantly reducing environment encountered. This contribution continues the already published studies of the Fe-Ni-Cr-Co alloy Haynes {sup registered} 556 {sup registered}.

Progress in development of iron base alloys

International Nuclear Information System (INIS)

Zackay, V.V.; Parker, E.R.

1980-01-01

The ways of development of new iron base high-strength alloys are considered. Perspectiveness of ferritic steel strengthening with intermetallides (TaFe 2 , for instance) is shown. Favourable combination of plasticity, strength and fracture toughness in nickel-free iron-manganese alloys (16-20%) is also pointed out. A strength level of alloyed maraging steels can be achieved by changes in chemical composition and by proper heat treatments of low- and medium-alloyed steels

Aluminium-nickel-iron alloys resistant to corrosion by water at high temperature. Their basic properties - their improvement

International Nuclear Information System (INIS)

Coriou, H.; Fournier, R.; Grall, L.; Hure, J.

1959-01-01

The development of the investigations carried out on these alloys is reviewed, showing the establishment of their fundamental, particularly structural, properties. This is followed by studies on: 1 - The penetration process in corrosion. The results of micrographic studies of the metal oxide interface are given for a series of alloys treated in water and steam between 350 and 395 deg. C. The hypothesis of attack by pockets of gas pressure is corroborated, and a second process of deep penetration by islands of intergranular-type corrosion is shown to take place. These patches, distinct from the surface corrosion layer and sometimes forming at a considerable depth inside the metal, would be due to heterogeneities in composition of the solid solution making up the matrix of these alloys. 2 - The role of titanium and zirconium additions on rolled metal. Systematic studies are carried out on a series of alloys with titanium and zirconium contents between 0.05 and 0.15 per cent. The favourable effect of titanium in particular has been demonstrated. Zirconium acts in the same way, but less efficiently. The improvement due to these additions can be compared to their action on the distribution of the second phases, which tend to become more pronounced and more homogeneously distributed. The influence of solder on these alloys has been studied, showing up the part played by the structure gradients introduced by fission. (author) [fr

Ductile tungsten-nickel-alloy and method for manufacturing same

Science.gov (United States)

Ludwig, Robert L.

1978-01-01

The tensile elongation of a tungsten-nickel-iron alloy containing essentially 95 weight percent reprocessed tungsten, 3.5 weight percent nickel, and 1.5 weight percent iron is increased from a value of less than about 1 percent up to about 23 percent by the addition of less than 0.5 weight percent of a reactive metal consisting of niobium and zirconium.

Zirconium alloy barrier having improved corrosion resistance

International Nuclear Information System (INIS)

Adamson, R.B.; Rosenbaum, H.S.

1983-01-01

A nuclear fuel element for use in the core of a nuclear reactor has a composite cladding container having a substrate and a dilute zirconium alloy liner bonded to the inside surface of the substrate. The dilute zirconium alloy liner forms about 1 to about 20 percent of the thickness of the cladding and is comprised of zirconium and a metal selected from the group consisting of iron, chromium, iron plus chromium, and copper. The dilute zirconium alloy liner shields the substrate from impurities or fission products from the nuclear fuel material and protects the substrate from stress corrosion and stress cracking. The dilute zirconium alloy liner displays greater corrosion resistance, especially to oxidation by hot water or steam than unalloyed zirconium. The substrate material is selected from conventional cladding materials, and preferably is a zirconium alloy. (author)

Effects of metallurgical factors on stress corrosion cracking of Ni-base alloys in high temperature water

International Nuclear Information System (INIS)

Yonezawa, T.; Sasaguri, N.; Onimura, K.

1988-01-01

Nickel-base Alloy 600 is the principal material used for the steam generator tubes of PWRs. Generally, this alloy has been proven to be satisfactory for this application, however when it is subjected to extremely high stress level in PWR primary water, it may suffer from stress corrosion cracking. The authors have systematically studied the effects of test temperature and such metallurgical factors as cold working, chemical composition and heat treatment on the stress corrosion cracking of Alloy 600 in high temperature water, and also on that of Alloy 690 which is a promising material for the tubes and may provide improved crrosion resistance for steam generators. The test materials, the stress corrosion cracking test and the test results are reported. When the test temperature was raise, the stress corrosion cracking of the nickel-base alloys was accelerated. The time of stress corrosion cracking occurrence decreased with increasing applied stress, and it occurred at the stress level higher than the 0.2 % offset proof stress of Alloy 600. In Alloy 690, stress corrosion cracking was not observed at such stress level. Cold worked Alloy 600 showed higher resistance to stress corrosion cracking than the annealed alloy. (Kako, I.)

Corrosion-resistant amorphous alloy ribbons for electromagnetic filtration of iron rusts from water

International Nuclear Information System (INIS)

Kawashima, Asahi; Asami, Katsuhiko; Sato, Takeaki; Hashimoto, Koji

1985-01-01

An attempt was made to use corrosion-resistant amorphous Fe-9Cr-13P-7C alloy ribbons as an electromagnetic filter material for trapping various iron rusts suspended in water at 40 0 C. The ferrimagnetic Fe 3 O 4 rust was trapped with the 100 % efficiency and paramagnetic rusts such as α-Fe 2 O 3 , α-FeOOH and amorphous ferric oxyhydroxide were trapped with certain efficiencies at the magnetic field strength of 0.5-10 kOe. The regeneration of the filter by back-washing was easy. The trapping capacity of electromagnetic filter was proportional to the edge length of the filter material where the high magnetic field strength existed. Therefore, melt-spun thin and narrow amorphous alloy ribbons having the high corrosion resistance have the potential utility as electromagnetic filter material. (author)

Corrosion of iron and low alloyed steel within a water saturated brick of clay under anaerobic deep geological disposal conditions: An integrated experiment

International Nuclear Information System (INIS)

Martin, F.A.; Bataillon, C.; Schlegel, M.L.

2008-01-01

The aim of this study was to determine the corrosion behaviour of iron and low alloyed steels under simulated geological disposal conditions, related to long-term disposal of nuclear wastes in the site of Bure (Meuse-Haute Marne, Champagne, France). The dedicated experiment was a fully integrated set-up: three different bars of material (iron, steel or nickel) have been introduced inside a solid block of clay, which has been saturated with synthetic Bure water and maintained at 90 deg. C during 8 months. Two types of clay have been tested: first, a compacted MX80 (Wyoming, USA) and second, argilite directly taken from the Bure site (Callovo-Oxfordian). In situ electrochemistry has been performed: impedance spectra, chronopotentiometry... The samples have been analysed using a combination of techniques, such as SEM, XRD, EDS, μXAS, μRaman, gravimetry after desquamation. In both cases, the steel or the iron seemed to passivate in contact with the clay. Post-processing of the EIS determined the corrosion rates and the changes in the kinetics have been noticed. The post mortem analysis of the corrosion products showed in both cases the presence of an internal layer made of magnetite (Raman, EDX). The external layer was made of partially Ca-substituted siderite (Fe 1-x Ca x CO 3 ), which could play an extra role in the passivation. Moreover, the samples embedded in the Bure argilite presented an intermediate unique layer containing Fe, O, Na and Si. This study suggests the corrosion products started to react with the silica issued from the dissolution of the Bure clay minerals, resulting in clay minerals neo-formation and in corrosion kinetic changes

TEM characterisation of stress corrosion cracks in nickel based alloys: effect of chromium content and chemistry of environment; Caracterisation par MET de fissures de corrosion sous contrainte d'alliages a base de nickel: influence de la teneur en chrome et de la chimie du milieu

Energy Technology Data Exchange (ETDEWEB)

Delabrouille, F

2004-11-15

Stress corrosion cracking (SCC) is a damaging mode of alloys used in pressurized water reactors, particularly of nickel based alloys constituting the vapour generator tubes. Cracks appear on both primary and secondary sides of the tubes, and more frequently in locations where the environment is not well defined. SCC sensitivity of nickel based alloys depends of their chromium content, which lead to the replacement of alloy 600 (15 % Cr) by alloy 690 (30 % Cr) but this phenomenon is not yet very well understood. The goal of this thesis is two fold: i) observe the effect of chromium content on corrosion and ii) characterize the effect of environment on the damaging process of GV tubes. For this purpose, one industrial tube and several synthetic alloys - with controlled chromium content - have been studied. Various characterisation techniques were used to study the corrosion products on the surface and within the SCC cracks: SIMS; TEM - FEG: thin foil preparation, HAADF, EELS, EDX. The effect of chromium content and surface preparation on the generalised corrosion was evidenced for synthetic alloys. Moreover, we observed the penetration of oxygen along triple junctions of grain boundaries few micrometers under the free surface. SCC tests show the positive effect of chromium for contents varying from 5 to 30 % wt. Plastic deformation induces a modification of the structure, and thus of the protective character, of the internal chromium rich oxide layer. SCC cracks which developed in different chemical environments were characterised by TEM. The oxides which are formed within the cracks are different from what is observed on the free surface, which reveals a modification of medium and electrochemical conditions in the crack. Finally we were able to evidence some structural characteristics of the corrosion products (in the cracks and on the surface) which turn to be a signature of the chemical environment. (author)

High Temperature Corrosion of Nickel in NaVO3-V2O5 Melts

Directory of Open Access Journals (Sweden)

J. Porcayo-Calderon

2017-01-01

Full Text Available Many alloys used at high temperature in industrial processes are Ni-based and many others contain it in appreciable quantities, so it is of interest to evaluate the performance of pure nickel in order to determine the behavior of its alloys once the elements responsible for their protection have been depleted due to accelerated corrosion processes in the presence of vanadium-rich molten salts. Due to this, this work presents the study of Ni behavior in NaVO3-V2O5 mixtures at different temperatures. The behavior of pure nickel was determined by both electrochemical and mass loss measurements. The results show that the aggressiveness of the vanadium salts is increased by increasing both the V2O5 content and temperature. V2O5 addition considerably increases the current densities of the anodic and cathodic reactions. The corrosion process of Ni is modified due to the presence of its corrosion products, and its presence increases the activation energy by at least one order of magnitude. Although nickel shows a high reactivity in vanadium-rich salts, its reaction products are highly stable and protect it from the corrosive medium because the corrosion reactions trap the vanadium and block the migration of nickel ions.

Stress corrosion cracking of alloy 182 weld in a PWR water environment

International Nuclear Information System (INIS)

Lima, Luciana Iglesias Lourenco; Schvartzman, Monica Maria de Abreu Mendonca; Quinan, Marco Antonio Dutra; Soares, Antonio Edicleto Gomes; Piva, Stephano P.T.

2011-01-01

The weld used to connect two different metals is known as dissimilar metal welds (DMW). In the nuclear power plant, this weld is used to join stainless steel nipples to low alloy carbon steel components on the nuclear pressurized water reactor (PWR). In most cases, nickel alloys are used to joint these materials. These alloys are known to accommodate the differences in composition and thermal expansion of the two materials. The stress corrosion cracking (SCC) is a phenomenon that occurs in nuclear power plants metallic components where susceptibility materials are subjected to the simultaneously effect of mechanical stress and an aggressive media with different compositions. SCC is one of degradation process that gradually introduces damage of components, change their characteristics with the operation time. The nickel alloy 600, and their weld metals (nickel alloys 82 and 182), originally selected due to its high corrosion resistance, it exhibit after long operation period (20 years), susceptibility to the SCC. This study presents a comparative work between the SCC in the Alloy 182 filler metal weld in two different temperatures (303 deg C and 325 deg C) in primary water. The susceptibility to stress corrosion cracking was assessed using the slow strain rate tensile (SSRT) test. The results of the SSRT tests indicated that SCC is a thermally-activated mechanism and that brittle fracture caused by the corrosion process was observed at 325 deg C. (author)

Comparison of low cycle fatigue of ductile cast irons with different matrix alloyed with nickel

Czech Academy of Sciences Publication Activity Database

Petrenec, Martin; Tesařová, H.; Beran, Přemysl; Šmíd, Miroslav; Roupcová, Pavla

2010-01-01

Roč. 2, č. 1 (2010), s. 2307-2316 E-ISSN 1877-7058. [ Fatigue 2010. Praha, 06.06.2010-11.06.2010] R&D Projects: GA ČR GAP108/10/2371 Institutional research plan: CEZ:AV0Z20410507; CEZ:AV0Z10480505 Keywords : Low cycle fatigue * ferritic ductile cast iron * ADI * nickel alloying * neutron diffraction Subject RIV: JL - Materials Fatigue , Friction Mechanics

A new high-strength iron base austenitic alloy with good toughness and corrosion resistance (GE-EPRI alloy-TTL)

International Nuclear Information System (INIS)

Ganesh, S.

1989-01-01

A new high strength, iron based, austenitic alloy has been successfully developed by GE-EPRI to satisfy the strength and corrosion resistance requirements of large retaining rings for high capacity generators (>840Mw). This new alloy is a modified version of the EPRI alloy-T developed by the University of California, Berkeley, in an earlier EPRI program. It is age hardenable and has the nominal composition (weight %): 34.5 Ni, 5Cr, 3Ti, 1Nb, 1Ta, 1Mo, .5Al, .3V, .01B. This composition was selected based on detailed metallurgical and processing studies on modified versions of alloy-T. These studies helped establish the optimum processing conditions for the new alloy and enabled the successful scale-up production of three large (50-52 inch dia) test rings from a 5,000 lb VIM-VAR billet. The rings were metallurgically sound and exhibited yield strength capabilities in the range 145 to 220 ksi depending on the extent of hot/cold work induced. The test rings met or exceeded all the property goals. The above alloy can provide a good combination of strength, toughness and corrosion resistance and, through an suitable modification of chemistry or processing conditions, could be a viable candidate for high strength LWR internal applications. 3 figs

Influence of Nickel Addition on Properties of Secondary AlSi7Mg0.3 Alloy

Directory of Open Access Journals (Sweden)

Richtárech L.

2015-06-01

Full Text Available This paper deals with influence on segregation of iron based phases on the secondary alloy AlSi7Mg0.3 microstructure by nickel. Iron is the most common and harmful impurity in aluminum casting alloys and has long been associated with an increase of casting defects. In generally, iron is associated with the formation of Fe-rich intermetallic phases. It is impossible to remove iron from melt by standard operations. Some elements eliminates iron by changing iron intermetallic phase morphology, decreasing its extent and by improving alloy properties. Realization of experiments and results of analysis show new view on solubility of iron based phases during melt preparation with higher iron content and influence of nickel as iron corrector of iron based phases.

Corrosion evaluation of alloys for nuclear waste processing

International Nuclear Information System (INIS)

Corbett, R.A.; Bickford, D.F.; Morrison, W.S.

1986-01-01

Corrosion scouting tests were performed on stainless steel and nickel-based alloys in simulated process solutions to be used in a facility to immobilize high-level radioactive waste by incorporating it into borosilicate glass. Alloys with combined chromium plus molybdenum contents >30% and also >9% molybdenum, were the most resistant to general and local attack. Alloy C-276 was selected as the reference process equipment material, with Alloy 690 and ALLCORR selected for specific applications

Microcapillary Features in Silicon Alloyed High-Strength Cast Iron

Directory of Open Access Journals (Sweden)

R.K. Hasanli

2017-04-01

Full Text Available Present study explores features of silicon micro capillary in alloyed high-strength cast iron with nodular graphite (ductile iron produced in metal molds. It identified the nature and mechanism of micro liquation of silicon in a ductile iron alloyed with Nickel and copper, and demonstrated significant change of structural-quality characteristics. It was concluded that the matrix of alloyed ductile iron has a heterogeneous structure with cross reinforcement and high-silicon excrement areas.

Standard practice for determining the susceptibility of stainless steels and related Nickel-Chromium-Iron Alloys to stress-corrosion cracking in polythionic acids

CERN Document Server

American Society for Testing and Materials. Philadelphia

2010-01-01

1.1 This practice covers procedures for preparing and conducting the polythionic acid test at room temperature, 22 to 25°C (72 to 77°F), to determine the relative susceptibility of stainless steels or other related materials (nickel-chromiumiron alloys) to intergranular stress corrosion cracking. 1.2 This practice can be used to evaluate stainless steels or other materials in the “as received” condition or after being subjected to high-temperature service, 482 to 815°C (900 to 1500°F), for prolonged periods of time. 1.3 This practice can be applied to wrought products, castings, and weld metal of stainless steels or other related materials to be used in environments containing sulfur or sulfides. Other materials capable of being sensitized can also be tested in accordance with this test. 1.4 This practice may be used with a variety of stress corrosion test specimens, surface finishes, and methods of applying stress. 1.5 This standard does not purport to address all of the safety concerns, if any, ...

Influence of alloying elements and density on aqueous corrosion behaviour of some sintered low alloy steels

International Nuclear Information System (INIS)

Kandavel, T.K.; Chandramouli, R.; Karthikeyan, P.

2012-01-01

Highlights: ► Corrosion of low alloy P/M steels under HCl acid pickling environment has been studied. ► Influence of density, strain and alloying elements on the rate of corrosion of the steels has been investigated. ► Residual porosity has significant effect on acid corrosion. ► Addition of the alloying elements Cu, Mo and Ti reduces the corrosion rate significantly. ► Carbide forming elements Mo and Ti improve further the resistance of the steels to aqueous corrosion. -- Abstract: Low alloy steels produced through powder metallurgy route of sintering followed by forging are promising candidate materials for high strength small components. Porosity in such steels poses a real challenge during acid pickling treatment, which is one of the processing steps during manufacturing. The present research work attempts to investigate the mechanism underlying the acid corrosion behaviour of some sintered low alloy steels under induced acid pickling conditions. Sintered-forged low alloy steel samples containing molybdenum (Mo), copper (Cu) and titanium (Ti) were subjected to aqueous corrosion attack by immersing the samples in 18% HCl (Hydrochloric acid) solution for 25 h. Sample weight loss and Fe (Iron) loss were estimated for the corroded samples. The morphology of the corroded surfaces was studied through metallography and scanning electron microscopy. Higher porosity alloys underwent enhanced corrosion rates. Both corrosion rate and iron loss are found to decrease linearly with reduction in porosity in all cases of the alloys. The alloying elements Mo, Ti and Cu, when added in combination, have played a complementary role in the reduction of corrosion rate by almost one order of magnitude compared to unalloyed steel. Presence of carbides of the carbide forming elements Mo and Ti played a positive role on the corrosion behaviour of the low alloy steels.

Specification for corrosion-resisting chromium and chromium-nickel steel welding rods and bare electrodes - approved 1969

International Nuclear Information System (INIS)

Anon.

1975-01-01

This specification covers corrosion-resisting chromium and chromium-nickel steel welding rods for use with the atomic hydrogen and gas-tungsten-arc welding processes and bare electrodes for use with the submerged arc and gas metal-arc welding processes. These welding rods and electrodes include those alloy steels designated as corrosion- or heat-resisting chromium and chromium-nickel steels, in which chromium exceeds 4% and nickel does not exceed 50%

Evaluation of Iron Nickel Oxide Nanopowder as Corrosion Inhibitor: Effect of Metallic Cations on Carbon Steel in Aqueous NaCl

Energy Technology Data Exchange (ETDEWEB)

Chaudhry, A. U.; Mishra, Brajendra [Colorado School of Mines, Denver (United States); Mittal, Vikas [The Petroleum Institute, Abu Dhabi (United Arab Emirates)

2016-01-15

The aim of this study was to evaluate the use of iron-nickel oxide (Fe{sub 2}O{sub 3}.NiO) nanopowder (FeNi) as an anti-corrosion pigment for a different application. The corrosion protection ability and the mechanism involved was determined using aqueous solution of FeNi prepared in a corrosive solution containing 3.5 wt.% NaCl. Anti-corrosion abilities of aqueous solution were determined using electrochemical impedance spectroscopy (EIS) on line pipe steel (API 5L X-80). The protection mechanism involved the adsorption of metallic cations on the steel surface forming a protective film. Analysis of EIS spectra revealed that corrosion inhibition occurred at low concentration, whereas higher concentration of aqueous solution produced induction behavior.

The metallurgy of high temperature alloys

Science.gov (United States)

Tien, J. K.; Purushothaman, S.

1976-01-01

Nickel-base, cobalt-base, and high nickel and chromium iron-base alloys are dissected, and their microstructural and chemical components are assessed with respect to the various functions expected of high temperature structural materials. These functions include the maintenance of mechanical integrity over the strain-rate spectrum from creep resistance through fatigue crack growth resistance, and such alloy stability expectations as microstructural coarsening resistance, phase instability resistance and oxidation and corrosion resistance. Special attention will be given to the perennial conflict and trade-off between strength, ductility and corrosion and oxidation resistance. The newest developments in the constitution of high temperature alloys will also be discussed, including aspects relating to materials conservation.

TEM characterisation of stress corrosion cracks in nickel based alloys: effect of chromium content and chemistry of environment; Caracterisation par MET de fissures de corrosion sous contrainte d'alliages a base de nickel: influence de la teneur en chrome et de la chimie du milieu

Energy Technology Data Exchange (ETDEWEB)

Delabrouille, F

2004-11-15

Stress corrosion cracking (SCC) is a damaging mode of alloys used in pressurized water reactors, particularly of nickel based alloys constituting the vapour generator tubes. Cracks appear on both primary and secondary sides of the tubes, and more frequently in locations where the environment is not well defined. SCC sensitivity of nickel based alloys depends of their chromium content, which lead to the replacement of alloy 600 (15 % Cr) by alloy 690 (30 % Cr) but this phenomenon is not yet very well understood. The goal of this thesis is two fold: i) observe the effect of chromium content on corrosion and ii) characterize the effect of environment on the damaging process of GV tubes. For this purpose, one industrial tube and several synthetic alloys - with controlled chromium content - have been studied. Various characterisation techniques were used to study the corrosion products on the surface and within the SCC cracks: SIMS; TEM - FEG: thin foil preparation, HAADF, EELS, EDX. The effect of chromium content and surface preparation on the generalised corrosion was evidenced for synthetic alloys. Moreover, we observed the penetration of oxygen along triple junctions of grain boundaries few micrometers under the free surface. SCC tests show the positive effect of chromium for contents varying from 5 to 30 % wt. Plastic deformation induces a modification of the structure, and thus of the protective character, of the internal chromium rich oxide layer. SCC cracks which developed in different chemical environments were characterised by TEM. The oxides which are formed within the cracks are different from what is observed on the free surface, which reveals a modification of medium and electrochemical conditions in the crack. Finally we were able to evidence some structural characteristics of the corrosion products (in the cracks and on the surface) which turn to be a signature of the chemical environment. (author)

Sliding wear and corrosion behaviour of alloyed austempered ductile iron subjected to novel two step austempering treatment

Science.gov (United States)

Sethuram, D.; Srisailam, Shravani; Rao Ponangi, Babu

2018-04-01

Austempered Ductile Iron(ADI) is an exciting alloy of iron which offers the design engineers the best combination high strength-to-weight ratio, low cost design flexibility, good toughness, wear resistance along with fatigue strength. The two step austempering procedure helps in simultaneously improving the tensile strength as-well as the ductility to more than that of the conventional austempering process. Extensive literature survey reveals that it’s mechanical and wear behaviour are dependent on heat treatment and alloy additions. Current work focuses on characterizing the two-step ADI samples (TSADI) developed by novel heat treatment process for resistance to corrosion and wear. The samples of Ductile Iron were austempered by the two-Step Austempering process at temperatures 300°C to 450°C in the steps of 50°C.Temperaturesare gradually increased at the rate of 14°C/Hour. In acidic medium (H2SO4), the austempered samples showed better corrosive resistance compared to conventional ductile iron. It has been observed from the wear studies that TSADI sample at 350°C is showing better wear resistance compared to ductile iron. The results are discussed in terms of fractographs, process variables and microstructural features of TSADI samples.

Electrodeposition of zinc-nickel alloy from fluoborate baths - as a substitute for electrogalvanising

Energy Technology Data Exchange (ETDEWEB)

Ramesh Bapu, G.N.K.; Ayyapparaju, J.; Devaraj, G.

Use of fluoborate electroytes have been investigated for depositing a suitable composition of zinc-nickel alloy on mild steel for better corrosion protection. In the present investigation, the plating and bath conditions have been optimized so that zinc-nickel alloy coating from fluoborate solutions find applications for plating wires as well as other articles advantageously in the place of zinc coatings.

The corrosion behaviour of nanograined metals and alloys

Directory of Open Access Journals (Sweden)

Herrasti, P.

2012-10-01

Full Text Available There has been considerable interest in the properties of nanocrystalline materials over the last decade. Such materials include metals and alloys with a crystal size within the order of 1 to 100 nm. The interest arises due to the substantial differences in electrical, optical and magnetic properties and also due to their high adsorption capability and chemical reactivity compared to their larger grained counterparts. In this paper, the corrosion of nanocrystalline metals and alloys is investigated and compared to the corrosion of microcrystalline materials having a similar composition. The focus is on the corrosion of nickel, copper, cobalt and iron alloys. Key aspects of different corrosion behaviour such grain boundaries and size are identified.

En la última década ha habido un gran interes en las propiedades de materiales nanocristalinos. Estos materiales incluyen metales y aleaciones con un tamaño de cristal del orden de 1 a 100 nm. El interes por estos materiales es debido a las grandes diferencias en cuanto a sus propiedades electricas, opticas y magneticas, asi como a su alta capacidad de adsorción y reactividad química en relación a los mismos materiales con tamaños de grano mayores. En este trabajo se ha investigado y comparado la corrosión de materiales nano y microcristalinos de similar composición química. Principalmente se ha centrado en la corrosión de metales tales como niquel, cobre, cobalto y aleaciones de hierro. Se ha comprobado que los diferentes comportamientos frente al proceso de corrosión están intimamente ligados con los bordes de grano y el tamaño de dichos granos.

Corrosion behavior of metals and alloys in marine-industrial environment

Directory of Open Access Journals (Sweden)

Mariappan Natesan, Subbiah Selvaraj, Tharmakkannu Manickam and Gopalachari Venkatachari

2008-01-01

Full Text Available This work deals with atmospheric corrosion to assess the degrading effects of air pollutants on ferrous and non-ferrous metals and alloys, which are mostly used as engineering materials. An exposure study was conducted in the Tuticorin port area located on the east coast of South India, in the Gulf of Mannar with Sri Lanka to the southeast. Common engineering materials, namely mild steel, galvanized iron, Zn, Al, Cu and Cu–Zn alloys (Cu–27Zn, Cu–30Zn and Cu–37Zn, were used in the investigation. The site was chosen where the metals are exposed to marine and industrial atmospheres. Seasonal 1 to 12 month corrosion losses of these metals and alloys were determined by a weight loss method. The weight losses showed strong corrosion of mild steel, galvanized iron, Cu and Zn and minor effect on Al and Cu–Zn alloys. Linear regression analysis was conducted to study the mechanism of corrosion. The composition of corrosion products formed on the metal surfaces was identified by x-ray diffraction and Fourier transform infrared spectroscopy.

On aging of iron-nickel-titanium alloys

International Nuclear Information System (INIS)

Vintajkin, E.Z.; Dmitriev, V.B.; Udovenko, V.A.

1978-01-01

The mechanism of structural transformations on the initial stages of aging of Fe-(26-29) at. % Ni-(2.5-5.75) at. % Ti alloys was studied by neutron radiography. It was shown that at the earliest aging stages at 550 deg C there appear ordered areas which are FCC nuclei of the Ni 3 Ti phase. The rate of nucleation depends on the content of titanium in the all. In alloys with more than 3% Ti, nuclei appear even at the hardening stage. During the subsequent aging, the nuclei are enriched with nickel and titanium

Ni-Cr based dental alloys; Ni release, corrosion and biological evaluation

Energy Technology Data Exchange (ETDEWEB)

Reclaru, L., E-mail: lucien.reclaru@pxgroup.com [PX Holding S.A., Dep R and D Corrosion and Biocompatibility Group, Bd. des Eplatures 42, CH-2304 La Chaux-de-Fonds (Switzerland); Unger, R.E.; Kirkpatrick, C.J. [Institute for Pathology, REPAIR Lab, University Medical Center, Johannes Gutenberg University Mainz, Langenbeckstr.1, D-55101 Mainz (Germany); Susz, C.; Eschler, P.-Y.; Zuercher, M.-H. [PX Holding S.A., Dep R and D Corrosion and Biocompatibility Group, Bd. des Eplatures 42, CH-2304 La Chaux-de-Fonds (Switzerland); Antoniac, I. [Materials Science and Engineering Faculty, Politehnica of Bucharest, 060042 Bucharest (Romania); Luethy, H. [Institute of Dental Materials Science and Technology, University of Basel, Hebelstrasse 3, CH-4056 Basel (Switzerland)

2012-08-01

In the last years the dental alloy market has undergone dramatic changes for reasons of economy and biocompatibility. Nickel based alloys have become widely used substitute for the much more expensive precious metal alloys. In Europe the prevalence of nickel allergy is 10-15% for female adults and 1-3% for male adults. Despite the restrictions imposed by the EU for the protection of the general population in contact dermatitis, the use of Ni-Cr dental alloys is on the increase. Some questions have to be faced regarding the safety risk of nickel contained in dental alloys. We have collected based on many EU markets, 8 Ni-Cr dental alloys. Microstructure characterization, corrosion resistance (generalized, crevice and pitting) in saliva and the quantities of cations released in particular nickel and CrVI have been evaluated. We have applied non parametric classification tests (Kendall rank correlation) for all chemical results. Also cytotoxicity tests and an evaluation specific to TNF-alpha have been conducted. According to the obtained results, it was found that their behavior to corrosion was weak but that nickel release was high. The quantities of nickel released are higher than the limits imposed in the EU concerning contact with the skin or piercing. Surprisingly the biological tests did not show any cytotoxic effect on Hela and L929 cells or any change in TNF-alpha expression in monocytic cells. The alloys did not show any proinflammatory response in endothelial cells as demonstrated by the absence of ICAM-1 induction. We note therefore that there is really no direct relationship between the in vitro biological evaluation tests and the physico-chemical characterization of these dental alloys. Clinical and epidemiological studies are required to clarify these aspects. - Highlights: Black-Right-Pointing-Pointer Nickel released was higher than the limits imposed in EU in contact with the skin. Black-Right-Pointing-Pointer No direct relationship between the

Evaluation of Accelerated Graphitic Corrosion Test of Gray Cast Iron

International Nuclear Information System (INIS)

Kim, Jeong Hyeon; Hong, Jong Dae; Chang Heui; Na, Kyung Hwan; Lee, Jae Gon

2011-01-01

In operating nuclear power plants, gray cast iron is commonly used as materials for various non-safety system components including pipes in fire water system, valve bodies, bonnets, and pump castings. In such locations, operating condition does not require alloy steels with excellent mechanical properties. But, a few corrosion related degradation, or graphitic corrosion is frequently occurred to gray cast iron during the long-term operation in nuclear power plant. Graphitic corrosion is selective leaching of iron from gray cast iron, where iron gets removed and graphite grains remain intact. In U.S.A., one-time visual inspection and hardness measurement are required from regulatory body to detect the graphitic corrosion for the life extension evaluation of the operating nuclear power plant. In this study, experiments were conducted to make accelerated graphitic corrosion of gray cast iron using electrochemical method, and hardness was measured for the specimens to establish the correlation between degree of graphitic corrosion and surface hardness of gray cast iron

Effective and Environmentally Friendly Nickel Coating on the Magnesium Alloy

Directory of Open Access Journals (Sweden)

Ivana Škugor Rončević

2016-12-01

Full Text Available The low density and good mechanical properties make magnesium and its alloys attractive construction materials in the electronics, automotive, and aerospace industry, together with application in medicine due to their biocompatibility. Magnesium AZ91D alloy is an alloy with a high content of aluminum, whose mechanical properties overshadow the low corrosion resistance caused by the composition of the alloy and the existence of two phases: α magnesium matrix and β magnesium aluminum intermetallic compound. To improve the corrosion resistance, it is necessary to find an effective protection method for the alloy surface. Knowing and predicting electrochemical processes is an essential for the design and optimization of protective coatings on magnesium and its alloys. In this work, the formations of nickel protective coatings on the magnesium AZ91D alloy surface by electrodeposition and chemical deposition, are presented. For this purpose, environmentally friendly electrolytes were used. The corrosion resistance of the protected alloy was determined in chloride medium using appropriate electrochemical techniques. Characterization of the surface was performed with highly sophisticated surface-analytical methods.

Preparation of Iron-nickel Alloy Nanostructures via Two Cationic Pyridinium Derivatives as Soft Templates

Directory of Open Access Journals (Sweden)

Jingxin Zhou

2015-09-01

Full Text Available In this paper, crystalline iron-nickel alloy nanostructures were successfully prepared from two cationic pyridinium derivatives as soft templates in solution. The crystal structure and micrograph of FeNi alloy nanostructures were characterized by X-ray diffraction, scanning electron microscopy and transmission electron microscopy, and the content was confirmed by energy-dispersive spectrometry. The results indicated that the as-prepared nanostructures showed slightly different diameter ranges with the change of cationic pyridinium derivatives on the surface. The experimental data indicated that the adsorption of cationic pyridinium compounds on the surface of particles reduces the surface charge, leading to an isotropic distribution of the residual surface charges. The magnetic behaviours of as-prepared FeNi alloy nanostructures exhibited disparate behaviours, which could be attributed to their grain sizes and distinctive structures. The present work may give some insight into the synthesis and character of new alloy nanomaterials with special nanostructures using new soft templates.

Composition tunable cobalt–nickel and cobalt–iron alloy nanoparticles below 10 nm synthesized using acetonated cobalt carbonyl

International Nuclear Information System (INIS)

Schooneveld, Matti M. van; Campos-Cuerva, Carlos; Pet, Jeroen; Meeldijk, Johannes D.; Rijssel, Jos van; Meijerink, Andries; Erné, Ben H.; Groot, Frank M. F. de

2012-01-01

A general organometallic route has been developed to synthesize Co x Ni 1−x and Co x Fe 1−x alloy nanoparticles with a fully tunable composition and a size of 4–10 nm with high yield. In contrast to previously reported synthesis methods using dicobalt octacarbonyl (Co 2 (CO) 8 ), here the cobalt–cobalt bond in the carbonyl complex is first broken with anhydrous acetone. The acetonated compound, in the presence of iron carbonyl or nickel acetylacetonate, is necessary to obtain small composition tunable alloys. This new route and insights will provide guidelines for the wet-chemical synthesis of yet unmade bimetallic alloy nanoparticles.

Study of superficial films and of electrochemical behaviour of some nickel base alloys and titanium base alloys in solution representation of granitic, argillaceous and salted ground waters

International Nuclear Information System (INIS)

Quang, K.V.; Da Cunha Belo, M.; Benabed, M.S.; Bourelier, F.; Jallerat, N.; Pari, F.L.

1985-01-01

The corrosion behaviour of the stainless steels 304, 316 Ti, 25Cr-20Ni-Mo-Ti, nickel base alloys Hastelloy C4, Inconel 625, Incoloy 800, Ti and Ti-0.2% Pd alloy has been studied in the aerated or deaerated solutions at 20 0 C and 90 0 C whose compositions are representative of interstitial ground waters: granitic or clay waters or salt brine. The electrochemical techniques used are voltametry, polarization resistance and complexe impedance measurements. Electrochemical data show the respective influence of the parameters such as temperature, solution composition and dissolved oxygen, addition of soluble species chloride, fluoride, sulfide and carbonates, on which depend the corrosion current density, the passivation and the pitting potential. The inhibition efficiency of carbonate and bicarbonate activities against pitting corrosion is determined. In clay water at 90 0 C, Ti and Ti-Pd show very high passivation aptitude and a broad passive potential range. Alloying Pd increases cathodic overpotential and also transpassive potential. It makes the alloy less sensitive to the temperature effect. Optical Glow Discharge Spectra show three parts in the composition depth profiles of surface films on alloys. XPS and SIMS spectrometry analyses are also carried out. Electron microscopy observation shows that passive films formed on Ti and Ti-Pd alloy have amorphous structure. Analysis of the alloy constituents dissolved in solutions, by radioactivation in neutrons, gives the order of magnitude of the Ni base alloy corrosion rates in various media. It also points out the preferential dissolution of alloying iron and in certain cases of chromium

Electrochemical polarization measurements on pitting corrosion susceptibility of nickel-rich Alloy 825

International Nuclear Information System (INIS)

McCright, R.D.; Fleming, D.L.

1991-10-01

Alloy 825 contains approximately 40% Ni, 30% Fe, 20% Cr, 3.5% Mo, 2% Cu, and 1% Ti. Alloy 825 has a number of performance features that make it attractive as a candidate material for nuclear waste containers. However, under certain environmental conditions Alloy 825 is susceptible to localized forms of corrosion, and the focus of this paper is determination of those conditions. Electrochemical polarization was used to determine the critical potential for passive film breakdown, a process which leads to localized corrosion attack. Results indicated that quite high levels of chloride ion concentrations coupled with low pH are required to lower the critical potential to approach the corrosion potential

Corrosion of titanium and titanium alloys in spent fuel repository conditions - literature review

International Nuclear Information System (INIS)

Aho-Mantila, I.; Haenninen, H.; Aaltonen, P.; Taehtinen, S.

1985-03-01

The spent nuclear fuel is planned to be disposed in Finnish bedrock. The canister of spent fuel in waste repository is one barrier to the release of radionuclides. It is possible to choose a canister material with a known, measurable corrosion rate and to make it with thickness allowing corrosion to occur. The other possibility is to use a material which is nearly immune to general corrosion. In this second category there are titanium and titanium alloys which exhibit a very high degree of resistance to general corrosion. In this literature study the corrosion properties of unalloyed titanium, titanium alloyed with palladium and titanium alloyed with molybdenum and nickel are reviewed. The two titanium alloys own in addition to the excellent general corrosion properties outstanding properties against localized corrosion like pitting or crevice corrosion. Stress corrosion cracking and corrosion fatique of titanium seem not to be a problem in the repository conditions, but the possibilities of delayed cracking caused by hydrogen should be carefully appreciated. (author)

Thermal Aging Effect on Corrosion Resistance in Fusion Boundary of A533 Gr. B and Alloy 152

Energy Technology Data Exchange (ETDEWEB)

Choi, Kyoung Joon; Yoo, Seung Chang; Kim, Taeho; Ham, Junhyuk; Kim, Ji Hyun [UNIST, Ulsan (Korea, Republic of)

2016-10-15

Dissimilar metal weldment (DMW) is frequently used for joining low-alloy steel pressure vessel nozzles and steam generator nozzles to nickel-based wrought alloy or austenitic stainless steel components in high energy systems. This feature also significantly hinders C diffusion from the ferrite base metal to the weld metal. Until now, stress corrosion cracking has not occurred in DMWs where a High-Cr weld metal (such as Alloy 152 or Alloy 690), which is Ni-base weld metal including relative high Cr, is used as the weld metal in the weld between the nickel-based alloy and low-alloy steel. To understand the microstructure and corrosion evolution on fusion boundary between low-alloy steel and Ni-base weld metal, microstructural analysis and polarization test were performed with A533 Gr. B/Alloy 152/Alloy 690. Remarkable changes were observed in corrosion resistance and hardness at fusion boundary between low-alloy steel and Ni-base weld metal. The precipitate, which has different potential with peripheral region, can cause galvanic corrosion or pitting corrosion and is the one of hardening methods by disturbing movement of the dislocation. At initial step of heat treatment, the number of precipitates was increased. In fusion boundary between A533 Gr. B and Alloy 152, the corrosion resistance was decreased, and the hardness was increased. Next, at further step, the number of precipitates.

Corrosion research of alloys for use in nuclear waste disposal canisters

International Nuclear Information System (INIS)

Sorensen, N.R.; Diegle, R.B.

1984-01-01

All tests involving the corrosion behavior of TiCode-12 (Ti-0.3Mo-0.8Ni) indicate that this alloy is a suitable choice for the containment of nuclear wastes. Although cracking was observed under conditions of hydrogen embrittlement, and pitting occurred in aggressive media, the conditions which produce these two failure modes represented severe overtests and are not expected in a repository. Both Mo and Ni increase the degree of corrosion resistance of Ti alloys. Mo changes the nature of the oxide, while Ni forms intermetallic precipitates which, through galvanic coupling, polarize the Ti into the passive region. All alternate alloys tested (including cast iron) exhibit acceptable corrosion behavior relative to their role as backup canister materials. In the case of cast iron, the material provides for a corrosion allowance design in contrast to the corrosion resistant design offered by Ti alloys. The effects of gamma irradiation still need to be adequately characterized. Research on such effects is underway at Sandia and the University of Minnesota. 11 references, 5 figures, 1 table

Copper and copper-nickel-alloys - An overview

Energy Technology Data Exchange (ETDEWEB)

Klassert, Anton; Tikana, Ladji [Deutsches Kupferinstitut e.V. Am Bonneshof 5, 40474 Duesseldorf (Germany)

2004-07-01

With the increasing level of industrialization the demand for and the number of copper alloys rose in an uninterrupted way. Today, the copper alloys take an important position amongst metallic materials due to the large variety of their technological properties and applications. Nowadays there exist over 3.000 standardized alloys. Copper takes the third place of all metals with a worldwide consumption of over 15 millions tons per year, following only to steel and aluminum. In a modern industrial society we meet copper in all ranges of the life (electro-technology, building and construction industry, mechanical engineering, automotive, chemistry, offshore, marine engineering, medical applications and others.). Copper is the first metal customized by humanity. Its name is attributed to the island Cyprus, which supplied in the antiquity copper to Greece, Rome and the other Mediterranean countries. The Romans called it 'ore from Cyprus' (aes cyprium), later cuprum. Copper deposited occasionally also dapper and could be processed in the recent stone age simply by hammering. Already in early historical time copper alloys with 20 to 50 percent tin was used for the production of mirrors because of their high reflecting power. Although the elementary nickel is an element discovered only recently from a historical perspective, its application in alloys - without any knowledge of the alloy composition - occurred at least throughout the last 2.000 years. The oldest copper-nickel coin originates from the time around 235 B.C.. Only around 1800 AD nickel was isolated as a metallic element. In particular in the sea and offshore technology copper nickel alloys found a broad field of applications in piping systems and for valves and armatures. The excellent combination of characteristics like corrosion resistance, erosion stability and bio-fouling resistance with excellent mechanical strength are at the basis of this success. An experience of many decades supports the use

Characterization of wear mechanism by tribo-corrosion of nickel base alloys

International Nuclear Information System (INIS)

Ionescu, C.C.

2012-01-01

Some components of nuclear power plants, as steam generator tubes are made from Ni base alloys. These components are exposed to severe environment of high temperature and high pressure and submitted to contact mechanical stresses. These Ni - based alloys properties are determined by their ability to form on their surface an inner protective barrier film mainly composed of Cr 2 O 3 . The steam generator tubes are among the most difficult components to maintain, on the hand, because of their safety importance and secondly, the exchange tubes are subject to various degradation mechanisms, because of the harsh conditions of work. Wear by tribo-corrosion is a physicochemical aging mechanism which occurs in the management of the nuclear power plants life time. Tribo-corrosion is an irreversible process which involves mechanical and chemical / electrochemical interactions between surfaces in relative motion, in the presence of a corrosive environment. The goal of this study was to quantify in terms of quantity and quality the wear generated by tribo-corrosion process on Ni - Cr model alloys. Two model alloys: Ni -15Cr and Ni -30Cr were used to highlight, evaluate and compare the influence of the chromium content on the formation of the protective oxide layer and the role played by the latter one on the kinetics and mechanisms of wear by tribo-corrosion. The tribo-corrosion experiments were performed by using a pin-on-disc tribometer under controlled electrochemical conditions in LiOH - H 3 BO 3 solution. The corrosion - wear degradation of the protective layer during continuous and intermittent unidirectional sliding tests was investigated by a three-stage tribo-corrosion protocol. In the first stage, electrochemical techniques (open circuit potential measurements and electrochemical impedance measurements) were used without applying unidirectional sliding to monitor and evaluate the characteristics of protective oxide layer formed on the surface of the two model alloys

The characteristics of corrosion, radiation degradation and dissolution of titanium alloys

International Nuclear Information System (INIS)

Sung, K. W.; Na, J. W.; Choi, B. S.; Lee, D. J.; Chang, M. H.

2001-12-01

In order to establish the technical bases of water chemistry design requirement related titanium alloys, we investigated the characteristics of corrosion, activation, radiation degradation, radiation hydrogen embrittlement of titanium alloys and dissolution of titanium dioxide. Titanium alloys generally have high corrosion resistance. Corrosion product release from PT-7M and PT-3V titanium alloy surface for 18 months of operation is negligible, and the corrosion penetration for about 30 years is about 1 μm, while the corrosion rates is not higher than one third of that of austenitic steel. Titanium only converts into Sc-46 with 85 day halflife after neutron irradiation, and its radioactivity is not higher than one thousandth of that produced from nickel. Therefore, under the condition without any neutron irradiation, the radiation damage of titanium alloys would have no problem. Titanium dioxide, that protects the metals from the corrosion, has retrograde solubility in neutral solutions. It does not form any complexes with ligands such as ammonia, but Ti(IV) gets more stable by complexing with water molecules. In conclusion, it is estimated that titanium alloys such as PT-7M would be applicable to steam generator materials

Corrosion Control of Alloy 690 by Shot Peening and Electropolishing under Simulated Primary Water Condition of PWRs

Directory of Open Access Journals (Sweden)

Kyung Mo Kim

2015-01-01

Full Text Available This work clarifies the effect of surface modifications on the corrosion rate of Alloy 690, a nickel-based alloy for steam generator tubes, under the simulated test conditions of the primary water chemistry in nuclear power plants. The surface stress was modified by the shot peening and electropolishing methods. The shot peening treatment was applied using ceramic beads with different intensities by varying the air pressure and projection angle. The corrosion rate was evaluated by gravimetric analysis and the surface was analyzed by scanning electron microscopy (SEM. The corrosion rate of Alloy 690 was evaluated from the influence of the stress state on the metal surface. Based on the observation of the surface after the corrosion test, the oxide composition and its structure were affected by the surface modifications. The corrosion behavior of Alloy 690 was distinguished by the shot peening intensity on the surface, and additional electropolishing was effective at reducing the dissolution of nickel ions from the metal surface.

Corrosion study of iron-cobalt alloys for MRI-based propulsion embedded in untethered microdevices operating in the vascular network.

Science.gov (United States)

Pouponneau, Pierre; Savadogo, Oumarou; Napporn, Teko; Yahia, L'hocine; Martel, Sylvain

2010-04-01

Our group have shown in an experiment performed in the carotid artery of a living swine that magnetic gradients generated by a clinical magnetic resonance imaging (MRI) system could propel and navigate untethered medical microdevices and micro-nanorobots in the human vasculature. The main problem with these devices is that the metal necessary for magnetic propulsion may corrode and induce cytotoxic effects. The challenge, then, is to find an alloy with low corrosion yet providing an adequate magnetization level for propulsion in often stringent physiological conditions. Because of their high magnetization, we studied the corrosion behavior of two iron-cobalt alloys, Permendur (49% Fe, 49% Co, 2% V) and Vacoflux 17 (81% Fe, 17% Co, 2% Cr), in physiological solution by potentiodynamic polarization assay, surface analysis, and corrosion electrolyte analysis. Both alloys exhibited low corrosion parameters such as a corrosion potential (E(corr)) of -0.57 V/SCE and E(corr) of -0.42 V/SCE for Vacoflux 17. The surface of Permendur samples was homogenously degraded. Vacoflux 17 surface was impaired by cracks and crevices. Both alloys had a stoichiometric dissolution in the electrolyte, and they released enough cobalt to induce cytotoxic effects. This study concluded that Fe-Co alloys could be used preferably in medical microdevices if they were coated so as not to come in contact with physiological solutions.

Comparison of the crevice corrosion resistance of alloys 625 and 22

International Nuclear Information System (INIS)

Palmer, J.; Kehler, B.; Iloybare, G.O.; Scully, J.R.

1999-01-01

The Yucca Mountain Site Characterization Project is concerned with the corrosion resistance of candidate engineered waste package materials. A variety of waste package designs have been proposed for US and Canadian High Level Nuclear Waste Repositories. A common feature of each design is the possibility of utilizing a corrosion resistant material such as a nickel-based super alloy or titanium-based alloy. A suitable corrosion resistant material may provide (a) kinetic immunity if the combination of repository environmental conditions and alloy resistance assure both: (i) a passive condition with negligible chance of localized corrosion stabilization, as well as (ii) low enough passive dissolution rates to insure conventional corrosion allowance over geological times, (b) a second form of ''corrosion allowance,'' if it can be scientifically demonstrated that a mechanism for stifling (i.e., death) of localized corrosion propagation occurs well before waste canisters are penetrated, or (c) such a low probability of initiation and continued propagation that a tolerably low degree of penetration occurs. Unfortunately, a large database on the crevice corrosion properties of alloy 22 does not exist in comparison to alloy 625. Alloy screening tests in oxidizing acids containing FeCl3 indicate that alloy 22 is more resistant to crevice corrosion than 625 as indicated by critical pit and crevice temperatures. Differences in alloying element compositions as expressed by pitting resistance equivalency number calculations support these findings. However, these data only provide the relative ranking of these alloys in terms of crevice corrosion and do not answer the critical questions proposed above

Nickel-based materials and high-alloy, special stainless steels. 2. new rev. and enl. ed.

International Nuclear Information System (INIS)

Heubner, U.; Brill, U.; Hoffmann, T.; Jasner, M.; Kirchheiner, R.; Koecher, R.; Richter, H.; Rockel, M.; White, F.

1993-01-01

The book is intended as a source of information on nickel-based materials and special stainless steels and apart from the up-to-date materials data presents information on recent developments and knowledge gained, so that it may be a valuable aid to materials engineers looking for cost-effective resolutions of their materials problems in the chemical process industry, power plant operation, and high-temperature applications. The book presents eight individual contributions entitled as follows: (1) Nickel-base alloys and high-alloy, special stainless steels. - Materials survey and data sheets (Ulrich Heubner). (2) Corrosion of nickel-base alloys and special stainless steels (Manfred Rockel). (3) Welding of nickel-base alloys and high-alloy, special stainless steels (Theo Hoffmann). (4) High-temperature resistant materials (Ulrich Brill). (5) Application and processing of nickel-base materials in the chemical process industry and in pollution abatement equipment (Reiner Koecher). (6) Selected examples of applications of nickel-base materials in chemical plant (Manfred Jasner, Frederick White). (7) Applications of nickel-base alloys and special stainless steels in power plant. (8) The use of nickel-base alloys and stainless steels in pollution abatement processes (R. Kirchheiner). (orig./MM). 151 figs., 226 refs [de

Effect of tempering on corrosion resistance of cast aluminium bronzes

International Nuclear Information System (INIS)

Aaltonen, P.; Klemetti, K.; Haenninen, H.

1985-01-01

The subject of this study is corrosion resistance of aluminium bronzes, which are copper base alloys containing aluminium up to 12% with additions of nickel, iron and manganese. The main conclutions that can be drawn are: (1) The dealloying corrosion resistance of nickel-aluminium bronze is much better than that of aluminium bronze with iron and manganese additions, but it is not immune; (2) The dealloying corrosion resistance of aluminium bronzes can be improved by appropiate heat treatments. The best properties were obtained by temperering between 600 and 800 deg C, depending on the initial microstructure; (3) In crevice conditions, where local acidification can occur, dealloying of aluminium bronzes is a consequence of the preferential attack of aluminium-rich phases. By appropriate tempering, a uniform distribution of aluminium-rich phases is obtained and the continous path for selective corrosion is not formed

Precipitation hardened nickel-base alloys for sour gas environments

International Nuclear Information System (INIS)

Igarashi, M.; Mukai, S.; Kudo, T.; Okada, Y.; Ikeda, A.

1987-01-01

SCC (Stress Corrosion Cracking) in sour gas environments of γ'(gamma prime: Ni/sub 3/(Ti and/or Al)) and γ''(gamma double prime: Ni/sub 3/Nb) precipitation hardened nickel-base alloys has been studied using the SSRT (Slow Strain Rate Tensile) test, anodic polarization measurement and transmission electron microscopy (TEM). The γ'-type alloy containing Ti was more susceptible to SCC in the SSRT tests up to 350 0 F(450 K) than the γ''-type alloy containing Nb. The susceptibility to SCC was related to their deformation structures in terms of stress localization and sensitivity to pitting corrosion in H/sub 2/S solutions. TEM observation showed the γ'-type alloy deformed by the superlattice dislocations in coplanar structures. This mode of deformation induced the stress localization to some boundaries such as grain boundary and as a result the susceptibility to SCC of the γ'-type alloy was increased. On the other hand, the γ''-type alloy deformed by the massive dislocation not in coplanar structures so that it was less susceptible to SCC in terms of the stress localization. The anodic polarization measurement suggested the γ'-type alloy was more susceptible to pitting corrosion compared with the γ''-type alloy

High-Performance Corrosion-Resistant Materials: Iron-Based Amorphous-Metal Thermal-Spray Coatings: SAM HPCRM Program ? FY04 Annual Report ? Rev. 0 - DARPA DSO & DOE OCRWM Co-Sponsored Advanced Materials Program

Energy Technology Data Exchange (ETDEWEB)

Farmer, J; Haslam, J; Wong, F; Ji, S; Day, S; Branagan, D; Marshall, M; Meacham, B; Buffa, E; Blue, C; Rivard, J; Beardsley, M; Buffa, E; Blue, C; Rivard, J; Beardsley, M; Weaver, D; Aprigliano, L; Kohler, L; Bayles, R; Lemieux, E; Wolejsza, T; Martin, F; Yang, N; Lucadamo, G; Perepezko, J; Hildal, K; Kaufman, L; Heuer, A; Ernst, F; Michal, G; Kahn, H; Lavernia, E

2007-09-19

The multi-institutional High Performance Corrosion Resistant Materials (HPCRM) Team is cosponsored by the Defense Advanced Projects Agency (DARPA) Defense Science Office (DSO) and the Department of Energy (DOE) Office of Civilian Radioactive Waste Management (OCRWM), and has developed new corrosion-resistant, iron-based amorphous metals that can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Corrosion costs the Department of Defense billions of dollars every year, with an immense quantity of material in various structures undergoing corrosion. For example, in addition to fluid and seawater piping, ballast tanks, and propulsions systems, approximately 345 million square feet of structure aboard naval ships and crafts require costly corrosion control measures. The use of advanced corrosion-resistant materials to prevent the continuous degradation of this massive surface area would be extremely beneficial. The Fe-based corrosion-resistant, amorphous-metal coatings under development may prove of importance for applications on ships. Such coatings could be used as an 'integral drip shield' on spent fuel containers, as well as protective coatings that could be applied over welds, thereby preventing exposure to environments that might cause stress corrosion cracking. In the future, such new high-performance iron-based materials could be substituted for more-expensive nickel-based alloys, thereby enabling a reduction in the $58-billion life cycle cost for the long-term storage of the Nation's spent nuclear fuel by tens of percent.

PEO of pre-anodized Al–Si alloys: Corrosion properties and influence of sealings

Energy Technology Data Exchange (ETDEWEB)

Mohedano, M., E-mail: marta.mohedano@hzg.de [Helmholtz Zentrum Geesthacht, Magnesium Innovation Centre, Institute of Materials Research, Max-Planck-Str. 1, D-21502 Geesthacht (Germany); Matykina, E.; Arrabal, R.; Mingo, B.; Pardo, A. [Departamento de Ciencia de Materiales, Facultad de Ciencias Químicas, Universidad Complutense, 28040 Madrid (Spain)

2015-08-15

Highlights: • A356 gravity-cast and rheocast pre-anodized aluminium alloys were coated by PEO. • Different sealing techniques were applied after the coating process. • Iron-rich constituents of the substrate occlude the continuity of the porous anodic film. • PEO coatings consisted of a mixture of α-Al{sub 2}O{sub 3}, γ-Al{sub 2}O{sub 3} and mullite. • Post-treatments improved both hydrophobic and corrosion properties. - Abstract: Voltage-controlled PEO coatings were developed on A356 aluminum alloys (gravity-cast and rheocast) with a pre-anodized layer. The influence of the alloy manufacturing process and the effect of Si-rich phase on the structure and composition of the oxide layers were evaluated using SEM, EDS and XRD. The pre-anodized oxide layer preserves the microstructure of the substrate due to the presence of secondary phases that have a different behavior relative to the matrix during anodizing. PEO coatings consisted of a mixture of α-Al{sub 2}O{sub 3}, γ-Al{sub 2}O{sub 3} and mullite. The corrosion behavior and the effectiveness of different sealing techniques based on salts of nickel, cobalt, cerium and phosphonic acid were also studied. Post-treatments improved the hydrophobic properties of the coatings and showed a beneficial effect, significantly increasing the coating impedance and thereby reducing the susceptibility to corrosion.

ANALYSIS OF KINETICS OF CAST IRON ALLOYING THROUGH SLAG PHASE

Directory of Open Access Journals (Sweden)

O. S. Komarov

2012-01-01

Full Text Available The mechanism of cast iron alloying through slag phase due to use of nickel and copper oxides is considered and the analysis of kinetics regularity of alloying in case of absence of fuse in the form of milled cast-iron chips in slag and at their presence in it is carried out.

Effects of Cr and Nb contents on the susceptibility of Alloy 600 type Ni-base alloys to stress-corrosion cracking in a simulated BWR environment

International Nuclear Information System (INIS)

Akashi, Masatsune

1995-01-01

In order to discuss the effects of chromium and niobium contents on the susceptibility of Alloy 600 type nickel-base alloys to stress-corrosion cracking in the BWR primary coolant environment, a series of creviced bent-beam (CBB) tests were conducted in a high-temperature, high-purity water environment. Chromium, niobium, and titanium as alloying elements improved the resistivity to stress-corrosion cracking, whereas carbon enhanced the susceptibility to it. Alloy-chemistry-based correlations have been defined to predict the relative resistances of alloys to stress-corrosion cracking. A strong correlation was found, for several heats of alloys, between grain-boundary chromium depletion and the susceptibility to stress-corrosion cracking

Corrosion characterisation of laser beam and tungsten inert gas weldment of nickel base alloys: Micro-cell technique

International Nuclear Information System (INIS)

Abraham, Geogy J.; Kain, V.; Dey, G.K.; Raja, V.S.

2015-01-01

Highlights: • Grain matrix showed better corrosion resistance than grain boundary. • Microcell studies showed distinct corrosion behaviour of individual regions of weldment. • TIG welding resulted in increased stable anodic current density on weld fusion zone. • LB welding resulted in high stable anodic current density for heat affected zone. - Abstract: The electrochemical studies using micro-cell technique gave new understanding of electrochemical behaviour of nickel base alloys in solution annealed and welded conditions. The welding simulated regions depicted varied micro structural features. In case of tungsten inert gas (TIG) weldments, the weld fusion zone (WFZ) showed least corrosion resistance among all other regions. For laser beam (LB) weldments it was the heat-affected zone (HAZ) that showed comparatively high stable anodic current density. The high heat input of TIG welding resulted in slower heat dissipation hence increased carbide precipitation and segregation in WFZ resulting in high stable anodic current density

The influence of phosphorus on the corrosion of iron in calcium nitrate

International Nuclear Information System (INIS)

Windisch, C.F. Jr.; Baer, D.R.; Jones, R.H.; Engelhard, M.H.

1992-01-01

This paper reports that intergranular stress corrosion cracking (IGSCC) of metallic alloys including iron is strongly influenced by the presence of grain boundary impurities such as phosphorus. In this study to determine how phosphorus affects the corrosion of ion, electrochemical polarization methods were used in conjunction with surface analyses employing ultrahigh vacuum transfer. Specifically, these methods were used to examine the corrosion of iron, iron/phosphorus alloys, and iron implanted with phosphorus in deaerated 55 weight percent Ca(NO 3 ) 2 solutions at 60 degrees C. The presence of phosphorus in iron accelerated corrosion in both the active and passive regions, with the effect being more pronounced in the passive region. In the active region, the phosphorus was oxidized to phosphate which, in turn, appeared to assist the dissolution of the semiprotective Fe 3 O 4 . In the passive region, the phosphorus (when unoxidized) accelerated corrosion by some other mechanism. The FePO 4 that formed in the passive region did not inhibit passivation by, rather, was incorporated in the passive film. The chemical transformations would appear to explain, at least partly, the high IGSCC rates observed for ion containing phosphorus segregated at grain boundaries

Materials and coatings to resist high temperature oxidation and corrosion

International Nuclear Information System (INIS)

1977-01-01

Object of the given papers are the oxidation and corrosion behaviour of several materials (such as stainless steels, iron-, or nickel-, or cobalt-base alloys, Si-based ceramics) used at high temperatures and various investigations on high-temperature protective coatings. (IHoe) [de

Mechanism study of c.f.c Fe-Ni-Cr alloy corrosion in supercritical water

International Nuclear Information System (INIS)

Payet, M.

2011-01-01

Supercritical water can be use as a high pressure coolant in order to improve the thermodynamic efficiency of power plants. For nuclear concept, lifetime is an important safety parameter for materials. Thus materials selection criteria concern high temperature yield stress, creep resistance, resistance to irradiation embrittlement and also to both uniform corrosion and stress corrosion cracking.This study aims for supplying a new insight on uniform corrosion mechanism of Fe-Ni-Cr f.c.c. alloys in deaerated supercritical water at 600 C and 25 MPa. Corrosion tests were performed on 316L and 690 alloys as sample autoclaves taking into account the effect of surface finishes. Morphologies, compositions and crystallographic structure of the oxides were determined using FEG scanning electron microscopy, glow discharge spectroscopy and X-ray diffraction. If supercritical water is expected to have a gas-like behaviour in the test conditions, the results show a significant dissolution of the alloy species. Thus the corrosion in supercritical water can be considered similar to corrosion in under-critical water assuming the higher temperature and its effect on the solid state diffusion. For alloy 690, the protective oxide layer formed on polished surface consists of a chromia film topped with an iron and nickel mixed chromite or spinel. The double oxide layer formed on 316L steel seems less protective with an outer porous layer of magnetite and an inhomogeneous Cr-rich inner layer. For each alloy, the study of the inner protective scale growth mechanisms by marker or tracer experiments reveals that diffusion in the oxide scale is governed by an anionic process. However, surface finishes impact deeply the growth mechanisms. Comparisons between the results for the steel suggest that there is a competition between the oxidation of iron and chromium in supercritical water. Sufficient available chromium is required in order to form a thin oxide layer. Highly deformed or ultra fine

Corrosion resistant coatings for uranium and uranium alloys

International Nuclear Information System (INIS)

Weirick, L.J.; Lynch, C.T.

1977-01-01

Coatings to prevent the corrosion of uranium and uranium alloys are considered in two military applications: kinetic energy penetrators and aircraft counterweights. This study, which evaluated organic films and metallic coatings, demonstrated that the two most promising coatings are based on an electrodeposited nickel system and a galvanized zinc system

High-Performance Corrosion-Resistant Materials: Iron-Based Amorphous-Metal Thermal-Spray Coatings: SAM HPCRM Program ? FY04 Annual Report ? Rev. 0 - DARPA DSO and DOE OCRWM Co-Sponsored Advanced Materials Program

International Nuclear Information System (INIS)

Farmer, J; Haslam, J; Wong, F; Ji, S; Day, S; Branagan, D; Marshall, M; Meacham, B; Buffa, E; Blue, C; Rivard, J; Beardsley, M; Buffa, E; Blue, C; Rivard, J; Beardsley, M; Weaver, D; Aprigliano, L; Kohler, L; Bayles, R; Lemieux, E; Wolejsza, T; Martin, F; Yang, N; Lucadamo, G; Perepezko, J; Hildal, K; Kaufman, L; Heuer, A; Ernst, F; Michal, G; Kahn, H; Lavernia, E

2007-01-01

The multi-institutional High Performance Corrosion Resistant Materials (HPCRM) Team is cosponsored by the Defense Advanced Projects Agency (DARPA) Defense Science Office (DSO) and the Department of Energy (DOE) Office of Civilian Radioactive Waste Management (OCRWM), and has developed new corrosion-resistant, iron-based amorphous metals that can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Corrosion costs the Department of Defense billions of dollars every year, with an immense quantity of material in various structures undergoing corrosion. For example, in addition to fluid and seawater piping, ballast tanks, and propulsions systems, approximately 345 million square feet of structure aboard naval ships and crafts require costly corrosion control measures. The use of advanced corrosion-resistant materials to prevent the continuous degradation of this massive surface area would be extremely beneficial. The Fe-based corrosion-resistant, amorphous-metal coatings under development may prove of importance for applications on ships. Such coatings could be used as an 'integral drip shield' on spent fuel containers, as well as protective coatings that could be applied over welds, thereby preventing exposure to environments that might cause stress corrosion cracking. In the future, such new high-performance iron-based materials could be substituted for more-expensive nickel-based alloys, thereby enabling a reduction in the $58-billion life cycle cost for the long-term storage of the Nation's spent nuclear fuel by tens of percent

Nickel-based gadolinium alloy for neutron adsorption application in ram packages

International Nuclear Information System (INIS)

Robino, C.; McConnell, P.; Mizia, R.

2004-01-01

This paper will outline the results of a metallurgical development program that is investigating the alloying of gadolinium into a nickel-chromium-molybdenum alloy matrix. Gadolinium has been chosen as the neutron absorption alloying element due to its high thermal neutron absorption cross section and low solubility in the expected U.S. repository environment. The nickel-chromium-molybdenum alloy family was chosen for its known corrosion performance, mechanical properties, and weldability. The workflow of this program includes chemical composition definition, primary and secondary melting studies, ingot conversion processes, properties testing, and national consensus codes and standards work. The microstructural investigation of these alloys shows that the gadolinium addition is not soluble in the primary austenite metallurgical phase and is present in the alloy as gadolinium-rich second phase. This is similar to what is observed in a stainless steel alloyed with boron. The mechanical strength values are similar to those expected for commercial Ni-Cr-Mo alloys. The alloys have been corrosion tested in simulated Yucca Mountain aqueous chemistries with acceptable results. The initial results of weldability tests have also been acceptable. Neutronic testing in a moderated critical array has generated favorable results. An American Society for Testing and Materials material specification has been issued for the alloy and a Code Case has been submitted to the American Society of Mechanical Engineers for code qualification. The ultimate goal is acceptance of the alloy for use at the Yucca Mountain repository

An overview of advanced high-strength nickel-base alloys for LWR applications

International Nuclear Information System (INIS)

Prybylowski, J.; Ballinger, R.G.

1989-01-01

This paper reviews our current understanding of the behavior of high strength nickel base alloys used in light water reactor (LWR) applications. Emphasis is placed on understanding the fundamental mechanisms controlling crack propagation in these environments. To provide a foundation for this survey, general mechanisms of stress corrosion cracking and hydrogen embrittlement are first reviewed. The behavior of high strength nickel base alloys in LWR environments, as well as in other relevant environments is then reviewed. Suggested mechanisms of crack propagation are discussed. Alternate alloys and microstructural modifications that may result in improved behavior are presented. It is now clear that, at temperatures near 100C, alloy X-750, the predominant high strength nickel base alloy used today in LWR applications, is susceptible to hydrogen embrittlement. A review of published data from hydrogen embrittlement studies of nickel base superalloys during electrolytic charging and in hydrogen sulfide/brine solutions suggests that other nickel base superalloys are available possessing resistance to hydrogen embrittlement superior to that of alloy X-750. Available results of tests in gaseous hydrogen suggest that reduced grain boundary precipitation and a fine distribution of intragranular precipitates that act as irreversible hydrogen traps is the optimum microstructure for hydrogen embrittlement resistance. 42 refs., 2 figs., 5 tabs

Study of the behavior to corrosion of samples of nuclear grade aluminium sheathed in nickel-phosphorous alloys obtained autocatalytically

International Nuclear Information System (INIS)

Castro, Maria Eugenia; Barbero, Jose Alfredo; Bubach, Ernesto

2006-01-01

One of the ways to protect an industrially important metallic material against corrosion is by covering the piece with an approximately 1 μm layer of a material whose resistance to corrosion is greater than the element being protected. The mechanism by which the anticorrosive protection is obtained is with the formation of a pore free physical barrier without defects that impedes the arrival of the agents responsible for the electrochemical attack. Other sacrifice anodes such as aluminum or zinc have protective forms based on their dissolution as a consequence of their less electrochemically noble behavior to preserve the material. This work studies the resistance to the corrosion of metallic coatings on nuclear grade aluminum substrates. The focus is on coating nickel-phosphorous (ni-P) alloys obtained autocatalytically from aluminum 6061. A comparative study is carried out of a series of electroless nickel coatings containing different amounts of the latter element, but without surpassing the threshold of 12%. The work includes the study of another nickel coating, Vitrovac 0080 (without phosphorous content) in order to compare structures and anticorrosive properties. These materials are also compared with the Al6061 substrate without any kind of coating. The study is carried out with surface characterization of each one of the samples with or without coating using a series of complementary techniques, such as chemical and electrochemical techniques (linear-sweep voltammetry, cyclic voltammetry, determination of the polarization resistance) and physical techniques (SEM microscopy, determination of micro-hardness). The correlation of variables is carried out later as a function of the phosphorous content of the test samples. The structures obtained from the coatings are amorphous. They have no pores or faults and have high hardness values. The electrochemical study proves that the anticorrosive protection capacity of the Ni-P alloy increases along with the

Corrosion of cupronickel alloy in permanganate under acidic condition

International Nuclear Information System (INIS)

Subramanian, Veena; Chandramohan, P.; Srinivasan, M.P.; Velmurugan, S.; Narasimhan, S.V.

2007-01-01

Cupronickel alloys are used as heat exchanger tube materials in nuclear power plant auxiliary coolant systems. In this work, the corrosion behaviour of cupronickel (70:30) alloy in permanganic acid medium was studied. Corrosion rate was found to follow logarithmic kinetics. Cyclic polarization studies showed that cupronickel did not undergo pitting in permanganic acid medium but uniform corrosion was observed. Presence of 0.43 mol/m 3 chromate in 2.5 mol/m 3 permanganic acid was found to decrease the corrosion rate of cupronickel by 50%. EIS and XPS studies revealed that the film formed on cupronickel was protective in nature and contained oxides of copper, nickel and manganese (mainly MnOOH). The composition of the film on cupronickel that had undergone chromate treatment also showed similar film except that it contained some chromium (III)

Specification for corrosion-resisting chromium and chromium-nickel steel bare and composite metal cored and stranded arc welding electrodes and welding rods

International Nuclear Information System (INIS)

Anon.

1983-01-01

This specification prescribes requirements for corrosion or heat resisting chromium and chromium-nickel steel electrodes and welding rods. These electrodes and welding rods are normally used for arc welding and include those alloy steels designated as corrosion or heat-resisting chromium and chromium-nickel steels, in which chromium exceeds 4.0 percent and nickel does not exceed 50.0 percent

Corrosion performance of iron aluminides in fossil energy environments

Energy Technology Data Exchange (ETDEWEB)

Natesan, K. [Argonne National Lab., IL (United States). Energy Technology Div.

1997-12-01

Corrosion of metallic structural materials in complex gas environments of coal gasification and combustion is a potential problem. The corrosion process is dictated by concentrations of two key constituents: sulfur as H{sub 2}S or SO{sub 2} and chlorine as HCl. This paper presents a comprehensive review of the current status of the corrosion performance of alumina scales that are thermally grown on Fe-base alloys, including iron aluminides, in multicomponent gas environments of typical coal-conversion systems. Mechanisms of scale development/breakdown, performance envelopes for long-term usage of these materials, approaches to modifying the surfaces of engineering alloys by cladding or coating them with intermetallics, and in-service experience with these materials are emphasized. The results are compared with the performance of chromia-forming alloys in similar environments. The paper also discusses the available information on corrosion performance of alloys whose surfaces were enriched with Al by the electrospark deposition process or by weld overlay techniques.

Nickel: makes stainless steel strong

Science.gov (United States)

Boland, Maeve A.

2012-01-01

Nickel is a silvery-white metal that is used mainly to make stainless steel and other alloys stronger and better able to withstand extreme temperatures and corrosive environments. Nickel was first identified as a unique element in 1751 by Baron Axel Fredrik Cronstedt, a Swedish mineralogist and chemist. He originally called the element kupfernickel because it was found in rock that looked like copper (kupfer) ore and because miners thought that "bad spirits" (nickel) in the rock were making it difficult for them to extract copper from it. Approximately 80 percent of the primary (not recycled) nickel consumed in the United States in 2011 was used in alloys, such as stainless steel and superalloys. Because nickel increases an alloy's resistance to corrosion and its ability to withstand extreme temperatures, equipment and parts made of nickel-bearing alloys are often used in harsh environments, such as those in chemical plants, petroleum refineries, jet engines, power generation facilities, and offshore installations. Medical equipment, cookware, and cutlery are often made of stainless steel because it is easy to clean and sterilize. All U.S. circulating coins except the penny are made of alloys that contain nickel. Nickel alloys are increasingly being used in making rechargeable batteries for portable computers, power tools, and hybrid and electric vehicles. Nickel is also plated onto such items as bathroom fixtures to reduce corrosion and provide an attractive finish.

Intermetallic Nickel-Titanium Alloys for Oil-Lubricated Bearing Applications

Science.gov (United States)

DellaCorte, C.; Pepper, S. V.; Noebe, R.; Hull, D. R.; Glennon, G.

2009-01-01

An intermetallic nickel-titanium alloy, NITINOL 60 (60NiTi), containing 60 wt% nickel and 40 wt% titanium, is shown to be a promising candidate material for oil-lubricated rolling and sliding contact applications such as bearings and gears. NiTi alloys are well known and normally exploited for their shape memory behavior. When properly processed, however, NITINOL 60 exhibits excellent dimensional stability and useful structural properties. Processed via high temperature, high-pressure powder metallurgy techniques or other means, NITINOL 60 offers a broad combination of physical properties that make it unique among bearing materials. NITINOL 60 is hard, electrically conductive, highly corrosion resistant, less dense than steel, readily machined prior to final heat treatment, nongalling and nonmagnetic. No other bearing alloy, metallic or ceramic encompasses all of these attributes. Further, NITINOL 60 has shown remarkable tribological performance when compared to other aerospace bearing alloys under oil-lubricated conditions. Spiral orbit tribometer (SOT) tests were conducted in vacuum using NITINOL 60 balls loaded between rotating 440C stainless steel disks, lubricated with synthetic hydrocarbon oil. Under conditions considered representative of precision bearings, the performance (life and friction) equaled or exceeded that observed with silicon nitride or titanium carbide coated 440C bearing balls. Based upon this preliminary data, it appears that NITINOL 60, despite its high titanium content, is a promising candidate alloy for advanced mechanical systems requiring superior and intrinsic corrosion resistance, electrical conductivity and nonmagnetic behavior under lubricated contacting conditions.

In-Situ Electrochemical Corrosion Behavior of Nickel-Base 718 Alloy Under Various CO2 Partial Pressures at 150 and 205 °C in NaCl Solution

Science.gov (United States)

Zhang, Yubi; Zhao, Yongtao; Tang, An; Yang, Wenjie; Li, Enzuo

2018-03-01

The electrochemical corrosion behavior of nickel-base alloy 718 was investigated using electrochemical impedance spectroscopy and potentiodynamic polarization techniques at various partial pressures of CO2 (P_{{{CO}2 }} s) in a 25 wt% NaCl solution at 150 and 205 °C. The passive films composed of FeCO3 exhibit good corrosion resistance with a feature of Warburg impedance, Tafel plots show a complete passivation and the anodic reactions was dominated by a diffusion process at low P_{{{CO}2 }} s (1.8-9.8 MPa) at 150 °C. While numerous dented corrosion areas appeared on the sample surface for the P_{{{CO}2 }} of 11.6 MPa at 205 °C, the Tafel plot with three anodic peaks and the Nyquist diagram with an atrophied impedance arc were present. This dented corrosion attribute to the synergistic effects of stress, temperature, P_{{{CO}2 }} and Cl-, the temperature and stress could play crucial roles on the corrosion of the alloy 718.

Corrosion and wear protective composition modulated alloy coatings based on ternary Ni-P-X alloys

DEFF Research Database (Denmark)

Leisner, P.; Benzon, M. E.; Christoffersen, Lasse

1996-01-01

Scattered reporting in the litterature describes a number of ternary Ni-P-X alloyes (where X can be Co, Cr, Cu, Mo, Pd, Re or W) with promising corrosin and wear protective performance. Based on a systematic study of Ni-P-X alloys it is the intention to produce coatings with improved corrosion...... and wear performance compared with conventional coatings like electroless nickel, hard chromioum and anodised aluminium....

Hot corrosion of low cobalt alloys

Science.gov (United States)

Stearns, C. A.

1982-01-01

The hot corrosion attack susceptibility of various alloys as a function of strategic materials content are investigated. Preliminary results were obtained for two commercial alloys, UDIMET 700 and Mar-M 247, that were modified by varying the cobalt content. For both alloys the cobalt content was reduced in steps to zero. Nickel content was increased accordingly to make up for the reduced cobalt but all other constituents were held constant. Wedge bar test samples were produced by casting. The hot corrosion test consisted of cyclically exposing samples to the high velocity flow of combustion products from an air-fuel burner fueled with jet A-1 and seeded with a sodium chloride aqueous solution. The flow velocity was Mach 0.5 and the sodium level was maintained at 0.5 ppm in terms of fuel plus air. The test cycle consisted of holding the test samples at 900 C for 1 hour followed by 3 minutes in which the sample could cool to room temperature in an ambient temperature air stream.

High temperature cathodic charging of hydrogen in zirconium alloys and iron and nickel base alloys

International Nuclear Information System (INIS)

John, J.T.; De, P.K.; Gadiyar, H.S.

1990-01-01

These investigations lead to the development of a new technique for charging hydrogen into metals and alloys. In this technique a mixture of sulfates and bisulfates of sodium and potassium is kept saturated with water at 250-300degC in an open pyrex glass beaker and electrolysed using platinum anode and the material to be charged as the cathode. Most of the studies were carried out on Zr alloys. It is shown that because of the high hydrogen flux available at the surface and the high diffusivity of hydrogen in metals at these temperatures the materials pick up hydrogen faster and more uniformly than the conventional electrolytic charging at room temperature and high temperature autoclaving in LiOH solutions. Chemical analysis, metallographic examination and XRD studies confirm this. This technique has been used to charge hydrogen into many iron and nickel base austentic alloys, which are very resistant to hydrogen pick up and to H-embrittlement. Since this involved a novel method of electrolysing water, the hydrogen/deuterium isotopic ratio has been studied. At this temperatures the D/H ratio in the evolved hydrogen gas was found to be closer to the value in the liquid water, which means a smaller separation factor. This confirm the earlier observation that separation factor decreases with increase of temperature. (author). 16 refs., 21 fi gs., 6 tabs

Effect of current density and pH in obtaining the Ni-Fe alloy by electrodeposition; Efeito da densidade de corrente e pH na obtencao da liga Ni-Fe por eletrodeposicao

Energy Technology Data Exchange (ETDEWEB)

Oliveira, Jose Anderson Machado; Raulino, Anamelia de Medeiros Dantas; Raulino, Jose Leonardo Costa; Campos, Ana Regina Nascimento; Prasad, Shiva; Santana, Renato Alexandre Costa de, E-mail: jmo.anderson@gmail.com, E-mail: anameliadantas@yahoo.com.br, E-mail: leonardo.jcr@hotmail.com, E-mail: arncampos@yahoo.com.br, E-mail: prasad@deq.ufcg.edu.br, E-mail: renatoacs@ufcg.edu.br [Universidade Federal de Campina Grande (UFCG), Cuite, PB (Brazil). Lab. de Eletroquimica e Corrosao

2017-01-15

Metallic coatings can be applied for different purposes, for example to improve the mechanical, catalytic, anti corrosive properties or simply to improve the decorative appearance. In the work the Fe-Ni alloys have been obtained by electrodeposition process using a simple electrolytic bath containing the reagents, nickel sulfate, iron sulfate and sodium tartrate. A complete experimental design 2{sup 2} , associated with the response surface methodology (RSM) technique was used as optimization tool. Chemical composition, current efficiency, surface morphology and electrochemical corrosion measures were performed. It was observed that a decrease in the pH favored an increase in iron and decrease in nickel contents in the alloy. The iron content influenced the alloy morphology. The best experiment showed an average corrosion resistance 5471.5 Ω.cm² and a corrosion current density 4.814x10{sup -6} A/cm². This experiment presented a composition of 70 wt% Ni and 30 wt% Fe in the alloy and an average deposition current efficiency of 58.7%. (author)

Effects of iron-reducing bacteria and nitrate-reducing bacteria on the transformations of iron corrosion products, magnetite and siderite, formed at the surface of non-alloy steel

International Nuclear Information System (INIS)

Etique, Marjorie

2014-01-01

Radioactive waste is one of the major problems facing the nuclear industry. To circumvent this issue France plans to store vitrified high-level nuclear waste in a stainless steel container, placed into a non-alloy steel overpack, at a depth of 500 m in an argillaceous formation. The main iron corrosion products formed at the surface of the non-alloy steel are siderite (Fe II CO 3 ) and magnetite (Fe II Fe III 2 O 4 ). These compounds are formed in the anoxic conditions present in the nuclear waste repository and play a protective role against corrosion as a passive layer. This work aims to investigate the activity of nitrate-reducing bacteria (NRB, Klebsiella mobilis) and iron-reducing bacteria (IRB, Shewanella putrefaciens) during the transformation of siderite and magnetite, especially those involved in anoxic iron biogeochemical cycle. Klebsiella mobilis and Shewanella putrefaciens were first incubated with siderite or magnetite suspensions (high surface specific area) in order to exacerbate the microbial iron transformation, subsequently incubated with a magnetite/siderite film synthesized by anodic polarization at applied current density. The transformation of siderite and magnetite by direct or indirect microbial processes led to the formation of carbonated green rust (Fe II 4 Fe III 2 (OH) 12 CO 3 ). As a transient phase shared by several bacterial reactions involving Fe II and Fe III , this compound is the cornerstone of the anoxic iron biogeochemical cycle. The novelty of this thesis is the consideration of bacterial metabolisms of NRB and IRB often overlooked in bio-corrosion processes. (author) [fr

Review of lithium iron-base alloy corrosion studies

International Nuclear Information System (INIS)

DeVan, J.H.; Selle, J.E.; Morris, A.E.

1976-01-01

An extensive literature search was conducted on the compatibility of ferrous alloys with lithium, with the emphasis on austenitic stainless steels. The information is summarized and is divided into two sections. The first section gives a brief summary and the second is an annotated bibliography. Comparisons of results are complicated by differences in lithium purity, alloy composition, alloy treatment, flow rates, and lithium handling procedures. For long-term application, austenitic stainless steels appear to be limited to about 500 0 C. While corrosion can probably not be decreased to zero, a considerable reduction to tolerable and predictable amounts appears possible

Corrosion of Nickel-Titanium Orthodontic Archwires in Saliva and Oral Probiotic Supplements

Directory of Open Access Journals (Sweden)

Gianluca Turco

2017-01-01

Full Text Available Objectives: The aim of the study was to examine how probiotic supplements affect the corrosion stability of orthodontic archwires made of nickel-titanium alloy (NiTi. Materials and Methods: Ni-Ti archwires (0.508x0.508 and having the length of 2.5 cm were tested. The archwires (composition Ni=50.4%, Ti=49.6% were uncoated, nitrified and rhodium coated. Surface microgeometry was observed by using scanning electron microscope and surface roughness was measured by profilometer through these variables: roughness average, maximum height and maximum roughness depth. Corrosion was examined by electrochemical method of cyclic polarisation. Results: Rhodium coated alloy in saliva has significantly higher general corrosion in saliva than nitrified alloy and uncoated alloy, with large effect size (p=0.027; η2=0.700. In the presence of probiotics, the result was even more pronounced (p<0.001; η2=0.936. Probiotic supplement increases general and localised corrosion of rhodium coated archwire and slightly decreases general corrosion and increases localised corrosion in uncoated archwire , while in the case of nitrified archwire the probability of corrosion is very low. The differences in surface roughness between NiTi wires before corrosion are not significant. Exposure to saliva decreases roughness average in rhodium coated wire (p=0.015; η2=0.501. Media do not significantly influence surface microgeometry in nitrified and uncoated wires. Conclusion: Probiotic supplement affects corrosion depending on the type of coating of the NiTi archwire. It increases general corrosion of rhodium coated wire and causes localised corrosion of uncoated and rhodium coated archwire. Probiotic supplement does not have greater influence on surface roughness compared to that of saliva.

High corrosion-resistant fuel spacers

International Nuclear Information System (INIS)

Yoshida, Toshimi; Takase, Iwao; Ikeda, Shinzo; Masaoka, Isao; Nakajima, Junjiro.

1986-01-01

Purpose: To enable manufacturing BWR fuel spacers by prior-art production process, using a zirconium-base alloy having very excellent corrosion resistance. Method: A highly improved nodular-resistant, corrosion-resistant zirconium alloy is devised by adding a slight amount of niobium, titanium and vanadium to zircaloy, of which fuel spacers are produced. That is, there can be obtained an alloy having much more excellent nodular resistance than conventional zircaloy, and free from a large change in plasticity, workability, and weldability, by adding to zirconium about 1.5 % of tin, about 0.15 % of iron, about 0.05 % of chromium, about 0.05 % of nickel, and 0.05 to 0.5 % of at least one or two kinds of niobium, titanium and vanadium. Using this zirconium-base alloy can manufacture fuel spacers by the same manufacturing process, thus improving economy and reliability. (Kamimura, M.)

NiTi Alloys: New Materials that enable Shockproof, Corrosion Immune Bearings

Science.gov (United States)

DellaCorte, Christopher

2017-01-01

Though steel is the dominant material of choice for mechanical components (bearings and gears) it has intrinsic limitations related to corrosion and plastic deformation. In contrast, dimensionally stable nickel-rich Ni-Ti alloys, such as Nitinol 60, are intrinsically rustproof and can withstand high contact loads without damage (denting). Over the last decade, focused RD to exploit these alloys for new applications has revealed the science behind NiTi's remarkable properties. In this presentation, the state-of-the-art of nickel-rich NiTi alloys will be introduced along with a discussion of how NASA is adopting this new technology inside the space station water recycling system as a pathfinder for more down-to-earth tribological challenges.

KCl-induced high temperature corrosion of selected commercial alloys. Part I: chromia-formers

DEFF Research Database (Denmark)

Kiamehr, Saeed; Dahl, Kristian Vinter; Montgomery, Melanie

2015-01-01

-grained), Sanicro 28 and the nickel-based alloys 625, 263 and C276. Exposure was performed at 600 °C for 168 h in flowing N2(g)+5%O2(g)+15% H2O(g) (vol.%). Samples were covered with KCl powder prior to exposure. A salt-free exposure was also performed for comparison. Corrosion morphology and products were studied......Laboratory testing of selected chromia-forming alloys was performed to rank the materials and gain further knowledge on the mechanism of KCl-induced high temperature corrosion. The investigated alloys were stainless steels EN1.4021, EN1.4057, EN1.4521, TP347H (coarse-grained), TP347HFG (fine....... In the presence of solid KCl, all the alloys showed significant corrosion. Measurement of corrosion extent indicated that alloys EN1.4057, Sanicro 28 and 625 show a better performance compared to the industrial state of the art material TP347HFG under laboratory conditions. An additional test was performed...

The corrosion resistance of Nitinol alloy in simulated physiological solutions

International Nuclear Information System (INIS)

Milošev, Ingrid; Kapun, Barbara

2012-01-01

The corrosion behaviour of Nitinol alloy containing nearly equi-atomic composition of nickel and titanium and its constituent metals (nickel and titanium) was investigated in simulated Hanks physiological solution (pH value 7.5) and pH modified simulated Hanks physiological solution (pH values 4.5 and 6.5) and by electrochemical method of anodic potentiodynamic polarization at 37 °C. In this chloride-rich medium the corrosion stability of Nitinol is limited by the susceptibility to localized corrosion and is in that sense more similar to nickel than to titanium. The corrosion stability of Nitinol is strongly dependent on the surface preparation—grinding, polishing or chemical etching. Whereas a ground surface is not resistant to localized corrosion, polished and chemically etched surfaces are resistant to this type of corrosion attack. The reasons for this behaviour were investigated through metallurgical, topographical and chemical properties of the surface as a function of surface preparation. For that purpose, scanning electron microscopy combined with chemical analysis, confocal microscopy and X-ray photoelectron spectroscopy were used. The surface roughness decreased in the following order: chemically etched > ground > polished surface. Besides differences in topography, distinct differences in the chemical composition of the outermost surface are observed. Ground, rough surfaces comprised mainly titanium oxides and small amounts of nickel metal. Chemically etched and, especially, polished surfaces are composed of a mixture of titanium, nickel and titanium oxides, as studied by angle resolved X-ray photoelectron spectroscopy. These results emphasize the importance of detailed investigation of the metal surface since small differences in surface preparation may induce large differences in corrosion stability of material when exposed to corrosive environments. - Highlights: ► The corrosion resistance of Nitinol is dependent on the surface preparation. �

Effects of solution temperature on localized corrosion of high nickel content stainless steels and nickel in chromated LiBr solution

International Nuclear Information System (INIS)

Munoz, A. Igual; Anton, J. Garcia; Guinon, J.L.; Perez Herranz, V.

2006-01-01

The potentiodynamic technique has been used to study the general and localized corrosion resistance of high-alloyed stainless steels (UNS N02031 and UNS R20033) and nickel (UNS N02205) at different temperatures (from 25 deg. C to 80 deg. C) in a heavy brine Lithium Bromide solution. The engineering question of concern is the compatibility of the LiBr fluid with the structural materials of refrigeration systems which use absorption technology. The results of potentiodynamic polarization studies indicate excellent corrosion resistance for stainless steels in LiBr solution at room temperature and no big differences at temperatures above 50 deg. C. In the temperature range of 25-80 deg. C, a linear relationship exists between logarithmic of corrosion rate and reciprocal of absolute temperature (Arrhenius plot). The linear plots showed that the mechanism of the corresponding passivation process is the same for the three investigated alloys, essentially due to the presence of nickel. Tests indicated that stainless steels UNS N02031 and UNS R20033 were the most suitable for use to be used in the construction of absorption units for refrigeration purposes

A novel high-strength and highly corrosive biodegradable Fe-Pd alloy: Structural, mechanical and in vitro corrosion and cytotoxicity study.

Science.gov (United States)

Čapek, Jaroslav; Msallamová, Šárka; Jablonská, Eva; Lipov, Jan; Vojtěch, Dalibor

2017-10-01

Recently, iron-based materials have been considered as candidates for the fabrication of biodegradable load-bearing implants. Alloying with palladium has been found to be a suitable approach to enhance the insufficient corrosion rate of iron-based alloys. In this work, we have extensively compared the microstructure, the mechanical and corrosion properties, and the cytotoxicity of an FePd2 (wt%) alloy prepared by three different routes - casting, mechanical alloying and spark plasma sintering (SPS), and mechanical alloying and the space holder technique (SHT). The properties of the FePd2 (wt%) were compared with pure Fe prepared in the same processes. The preparation route significantly influenced the material properties. Materials prepared by SPS possessed the highest values of mechanical properties (CYS~750-850MPa) and higher corrosion rates than the casted materials. Materials prepared by SHT contained approximately 60% porosity; therefore, their mechanical properties reached the lowest values, and they had the highest corrosion rates, approximately 0.7-1.2mm/a. Highly porous FePd2 was tested in vitro according to the ISO 10993-5 standard using L929 cells, and two-fold diluted extracts showed acceptable cytocompatibility. In general, alloying with Pd enhanced both mechanical properties and corrosion rates and did not decrease the cytocompatibility of the studied materials. Copyright © 2017 Elsevier B.V. All rights reserved.

Corrosion of dental nickel-aluminum bronze with a minor gold content-mechanism and biological impact.

Science.gov (United States)

Ardlin, Berit I; Lindholm-Sethson, Britta; Dahl, Jon E

2009-02-01

To study corrosion and to evaluate biological effects in vitro of corrosion products of a copper-aluminum-nickel alloy with 2% gold. The alloy NPGtrade mark+2 with the nominal composition Cu:77.3; Al:7.8; Ni:4.3; Fe:3.0; Zn:2.7; Au:2.0; and Mn:1.7 was characterized. Static immersion in acidic saline, pH 2.2-2.4, was used to determine release of metallic elements in a milieu simulating the condition of plaque build-up in interproximal areas of the tooth. Corrosion and surface reactions in saline and artificial saliva were studied by electrochemical techniques including registration of open-circuit-potentials, polarization curves and impedance spectra. Extracts were made in cell culture media and acidic saline and used for MTT test for cytotoxicity and HET-CAM method for irritation. The mean amount of elements released in the acidic saline were in microg cm(-2) : Cu:632; Al:210; Ni:144; Fe:122; Zn:48; Mn:52. No protective film was formed on the surface of the alloy, as extensive corrosion was observed in both saline and artificial saliva. The corrosion rate was higher in saline than in artificial saliva. Acidic extracts of the alloy diluted up to 64 times reduced cell viability with 80% or more. The extract induced coagulation of the blood vessels of the CAM and was rated as moderate irritant solution. The nickel-aluminum bronze showed high corrosion rate caused by an inability to create a protective surface layer. High levels of toxic elements were found after static immersion testing, and the corrosion products had a distinct adverse effect on the biological activity. Copyright 2008 Wiley Periodicals, Inc.

Corrosion behaviour of electrodeposited nanocrystalline Ni-W and Ni-Fe-W alloys

International Nuclear Information System (INIS)

Sriraman, K.R.; Ganesh Sundara Raman, S.; Seshadri, S.K.

2007-01-01

The present work deals with evaluation of corrosion behaviour of electrodeposited nanocrystalline Ni-W and Ni-Fe-W alloys. Corrosion behaviour of the coatings deposited on steel substrates was studied using polarization and electrochemical impedance spectroscopy techniques in 3.5% NaCl solution while their passivation behaviour was studied in 1N sulphuric acid solution. The corrosion resistance of Ni-W alloys increased with tungsten content up to 7.54 at.% and then decreased. In case of Ni-Fe-W alloys it increased with tungsten content up to 9.20 at.% and then decreased. The ternary alloy coatings exhibited poor corrosion resistance compared to binary alloy coatings due to preferential dissolution of iron from the matrix. Regardless of composition all the alloys exhibited passivation behaviour over a wide range of potentials due to the formation of tungsten rich film on the surface

Mössbauer study of oxide films of Fe-, Sn-, Cr- doped zirconium alloys during corrosion in autoclave

Energy Technology Data Exchange (ETDEWEB)

Filippov, V. P., E-mail: vpfilippov@mephi.ru; Bateev, A. B.; Lauer, Yu. A. [National Research Nuclear University “MEPhI” (Moscow Engineering Physics Institute) (Russian Federation)

2016-12-15

Mössbauer investigations were used to compare iron atom states in oxide films of binary Zr-Fe, ternary Zr-Fe-Cu and quaternary Zr-Fe-Cr-Sn alloys. Oxide films are received in an autoclave at a temperature of 350–360 °C and at pressure of 16.8 MPa. The corrosion process decomposes the intermetallic precipitates in alloys and forms metallic iron with inclusions of chromium atoms α–Fe(Cr), α–Fe(Cu), α–Fe {sub 2}O{sub 3} and Fe {sub 3}O{sub 4} compounds. Some iron ions are formed in divalent and in trivalent paramagnetic states. The additional doping influences on corrosion kinetics and concentration of iron compounds and phases formed in oxide films. It was shown the correlation between concentration of iron in different chemical states and corrosion resistance of alloys.

Localized corrosion of high performance metal alloys in an acid/salt environment

Science.gov (United States)

Macdowell, L. G.; Ontiveros, C.

1991-01-01

Various vacuum jacketed cryogenic supply lines at the Space Shuttle launch site at Kennedy Space Center use convoluted flexible expansion joints. The atmosphere at the launch site has a very high salt content, and during a launch, fuel combustion products include hydrochloric acid. This extremely corrosive environment has caused pitting corrosion failure in the thin walled 304L stainless steel flex hoses. A search was done to find a more corrosion resistant replacement material. The study focussed on 19 metal alloys. Tests which were performed include electrochemical corrosion testing, accelerated corrosion testing in a salt fog chamber, and long term exposure at a beach corrosion testing site. Based on the results of these tests, several nickel based alloys were found to have very high resistance to this corrosive environment. Also, there was excellent agreement between the electrochemical tests and the actual beach exposure tests. This suggests that electrochemical testing may be useful for narrowing the field of potential candidate alloys before subjecting samples to long term beach exposure.

Fiber laser cladding of nickel-based alloy on cast iron

Energy Technology Data Exchange (ETDEWEB)

Arias-González, F., E-mail: felipeag@uvigo.es [Applied Physics Dpt., University of Vigo, EEI, Lagoas-Marcosende, Vigo E-36310 (Spain); Val, J. del [Applied Physics Dpt., University of Vigo, EEI, Lagoas-Marcosende, Vigo E-36310 (Spain); Comesaña, R. [Materials Engineering, Applied Mechanics and Construction Dpt., University of Vigo, EEI, Lagoas-Marcosende, Vigo E-36310 (Spain); Penide, J.; Lusquiños, F.; Quintero, F.; Riveiro, A.; Boutinguiza, M.; Pou, J. [Applied Physics Dpt., University of Vigo, EEI, Lagoas-Marcosende, Vigo E-36310 (Spain)

2016-06-30

Highlights: • Fiber laser cladding of Ni-based alloy on cast iron was experimentally studied. • Two different types of cast iron have been analyzed: gray and ductile cast iron. • Suitable processing parameters to generate a Ni-based coating were determined. • Dilution is higher in gray cast iron samples than in ductile cast iron. • Ni-based coating presents higher hardness than cast iron but similar Young's modulus. - Abstract: Gray cast iron is a ferrous alloy characterized by a carbon-rich phase in form of lamellar graphite in an iron matrix while ductile cast iron presents a carbon-rich phase in form of spheroidal graphite. Graphite presents a higher laser beam absorption than iron matrix and its morphology has also a strong influence on thermal conductivity of the material. The laser cladding process of cast iron is complicated by its heterogeneous microstructure which generates non-homogeneous thermal fields. In this research work, a comparison between different types of cast iron substrates (with different graphite morphology) has been carried out to analyze its impact on the process results. A fiber laser was used to generate a NiCrBSi coating over flat substrates of gray cast iron (EN-GJL-250) and nodular cast iron (EN-GJS-400-15). The relationship between processing parameters (laser irradiance and scanning speed) and geometry of a single laser track was examined. Moreover, microstructure and composition were studied by Scanning Electron Microscopy (SEM), Energy Dispersive X-Ray Spectroscopy (EDS) and X-Ray Diffraction (XRD). The hardness and elastic modulus were analyzed by means of micro- and nanoindentation. A hardfacing coating was generated by fiber laser cladding. Suitable processing parameters to generate the Ni-based alloy coating were determined. For the same processing parameters, gray cast iron samples present higher dilution than cast iron samples. The elastic modulus is similar for the coating and the substrate, while the Ni

Spectrophotometric determination of zirconium in nickel-base alloys with Arsenazo III after separation by froth flotation

International Nuclear Information System (INIS)

Sekine, K.; Onishi, H.

1977-01-01

0.02-0.1% of zirconium can be determined in nickel alloys by spectrophotometry with Arsenazo III after its separation from the sample solution by means of froth flotation using Arsenazo III and Zephiramine. Nickel, chromium and iron do not interfere. Analysis of standard alloys yielded a standard deviation of 2.2%. (orig.) [de

The aqueous corrosion behavior of technetium - Alloy and composite materials

International Nuclear Information System (INIS)

Jarvinen, G.; Kolman, D.; Taylor, C.; Goff, G.; Cisneros, M.; Mausolf, E.; Poineau, F.; Koury, D.; Czerwinski, K.

2013-01-01

Metal waste forms are under study as possible disposal forms for technetium and other fission products. The alloying of Tc is desirable to reduce the melting point of the Tc-containing metal waste form and potentially improve its corrosion resistance. Technetium-nickel composites were made by mixing the two metal powders and pressing the mixture to make a pellet. The as-pressed composite materials were compared to sintered composites and alloys of identical composition in electrochemical corrosion tests. As-pressed samples were not robust enough for fine polishing and only a limited number of corrosion tests were performed. Alloys and composites with 10 wt% Tc appear to be more corrosion resistant at open circuit than the individual components based on linear polarization resistance and polarization data. The addition of 10 wt% Tc to Ni appears beneficial at open circuit, but detrimental upon anodic polarization. Qualitatively, the polarizations of 10 wt% Tc alloys and composites appear like crude addition of Tc plus Ni. The 1 wt% Tc alloys behave like pure Ni, but some effect of Tc is seen upon polarization. Cathodic polarization of Tc by Ni appears feasible based on open circuit potential measurements, however, zero resistance ammetry and solution measurements are necessary to confirm cathodic protection

The aqueous corrosion behavior of technetium - Alloy and composite materials

Energy Technology Data Exchange (ETDEWEB)

Jarvinen, G.; Kolman, D.; Taylor, C.; Goff, G.; Cisneros, M. [Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Mausolf, E.; Poineau, F.; Koury, D.; Czerwinski, K. [Department of Chemistry, University of Nevada, Las Vegas, Las Vegas, NV 89154 (United States)

2013-07-01

Metal waste forms are under study as possible disposal forms for technetium and other fission products. The alloying of Tc is desirable to reduce the melting point of the Tc-containing metal waste form and potentially improve its corrosion resistance. Technetium-nickel composites were made by mixing the two metal powders and pressing the mixture to make a pellet. The as-pressed composite materials were compared to sintered composites and alloys of identical composition in electrochemical corrosion tests. As-pressed samples were not robust enough for fine polishing and only a limited number of corrosion tests were performed. Alloys and composites with 10 wt% Tc appear to be more corrosion resistant at open circuit than the individual components based on linear polarization resistance and polarization data. The addition of 10 wt% Tc to Ni appears beneficial at open circuit, but detrimental upon anodic polarization. Qualitatively, the polarizations of 10 wt% Tc alloys and composites appear like crude addition of Tc plus Ni. The 1 wt% Tc alloys behave like pure Ni, but some effect of Tc is seen upon polarization. Cathodic polarization of Tc by Ni appears feasible based on open circuit potential measurements, however, zero resistance ammetry and solution measurements are necessary to confirm cathodic protection.

Anodic characteristics and stress corrosion cracking behavior of nickel rich alloys in bicarbonate and buffer solutions

International Nuclear Information System (INIS)

Zadorozne, Natalia S.; Giordano, Mabel C.; Ares, Alicia E.; Carranza, Ricardo M.; Rebak, Raul B.

2016-01-01

Highlights: • We investigate which element in alloy C-22 may be responsible for the cracking susceptibility of the high nickel alloy. • Six nickel based alloys with different amount of Cr and Mo were selected for the electrochemical tests and response to SSRT. • Polarization tests showed that an anodic peak appear in the passive region in Cr containing alloys. • Cracking of Ni alloys in carbonate solutions seem to be a consequence of the instability of the passivating chromium oxide. • Alloys containing both Cr and Mo have the highest susceptibility. - Abstract: The aim of this work is to investigate which alloying element in C-22 is responsible for the cracking susceptibility of the alloy in bicarbonate and two buffer solutions (tungstate and borate). Six nickel based alloys, with different amount of chromium (Cr) and molybdenum (Mo) were tested using electrochemical methods and slow strain rate tests (SSRT) at 90 °C. All Cr containing alloys had transgranular cracking at high anodic potential; however, C-22 containing high Cr and high Mo was the most susceptible alloy to cracking. Bicarbonate was the most aggressive of three tested environments of similar pH.

Electrochemical and corrosion behavior of two chromium dental alloys in artificial bioenvironments

Directory of Open Access Journals (Sweden)

Banu Alexandra

2017-01-01

Full Text Available The purpose of this study is to compare the corrosion and tarnish behavior of NiCrMo and CoCrMo cast dental alloys in artificial bio environments. The cobalt chromium alloys are known and used in dentistry for many years, but its difficult machinability because of the strength and hardness, is an argument for scientists to study alternative materials with comparable biocompatibility. On the other hand, for dentistry devices beside corrosion behavior is important the aesthetic so, the used alloys have to preserve their shining and do not stain. The corrosion resistance has been evaluated using the Atomic mass spectroscopy method for ion release determination, the anodic polarization curves and the open circuit potential – time monitoring for corrosion behavior evaluation and optical microscopy for the structure analysis. The tarnish tendency of alloys was estimated using the method of cyclic immersion with frequency of 10 seconds for each minute during 72 hours in Na2S containing solution. The most important conclusion is that the alloys are comparable from corrosion and tarnish point of view, but we recommend to use the nickel base alloy only for orthodontic devices implanted for short periods of time, because of higher quantity of released ions.

FY05 HPCRM Annual Report: High-Performance Corrosion-Resistant Iron-Based Amorphous Metal Coatings

Energy Technology Data Exchange (ETDEWEB)

Farmer, J; Choi, J; Haslam, J; Day, S; Yang, N; Headley, T; Lucadamo, G; Yio, J; Chames, J; Gardea, A; Clift, M; Blue, G; Peters, W; Rivard, J; Harper, D; Swank, D; Bayles, R; Lemieux, E; Brown, R; Wolejsza, T; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Lavernia, E; Schoenung, J; Ajdelsztajn, L; Dannenberg, J; Graeve, O; Lewandowski, J; Perepezko, J; Hildal, K; Kaufman, L; Boudreau, J

2007-09-20

New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative corrosion resistance. Many of these materials can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in some very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Two Fe-based amorphous metal formulations have been found that appear to have corrosion resistance comparable to, or better than that of Ni-based Alloy C-22, based on breakdown potential and corrosion rate. Both Cr and Mo provide corrosion resistance, B enables glass formation, and Y lowers critical cooling rate (CCR). SAM1651 has yttrium added, and has a nominal critical cooling rate of only 80 Kelvin per second, while SAM2X7 (similar to SAM2X5) has no yttrium, and a relatively high critical cooling rate of 610 Kelvin per second. Both amorphous metal formulations have strengths and weaknesses. SAM1651 (yttrium added) has a low critical cooling rate (CCR), which enables it to be rendered as a completely amorphous thermal spray coating. Unfortunately, it is relatively difficult to atomize, with powders being irregular in shape. This causes the powder to be difficult to pneumatically convey during thermal spray deposition. Gas atomized SAM1651 powder has required cryogenic milling to eliminate irregularities that make flow difficult. SAM2X5 (no yttrium) has a high critical cooling rate, which has caused problems associated with devitrification. SAM2X5 can be gas atomized to produce spherical powders of SAM2X5, which enable more facile thermal spray deposition. The reference material, nickel-based Alloy C-22, is an outstanding corrosion-resistant engineering material. Even so, crevice corrosion has been observed with C-22 in hot sodium chloride environments without buffer

FY05 HPCRM Annual Report: High-Performance Corrosion-Resistant Iron-Based Amorphous Metal Coatings

International Nuclear Information System (INIS)

Farmer, J; Choi, J; Haslam, J; Day, S; Yang, N; Headley, T; Lucadamo, G; Yio, J; Chames, J; Gardea, A; Clift, M; Blue, G; Peters, W; Rivard, J; Harper, D; Swank, D; Bayles, R; Lemieux, E; Brown, R; Wolejsza, T; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Lavernia, E; Schoenung, J; Ajdelsztajn, L; Dannenberg, J; Graeve, O; Lewandowski, J; Perepezko, J; Hildal, K; Kaufman, L; Boudreau, J

2007-01-01

New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative corrosion resistance. Many of these materials can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in some very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Two Fe-based amorphous metal formulations have been found that appear to have corrosion resistance comparable to, or better than that of Ni-based Alloy C-22, based on breakdown potential and corrosion rate. Both Cr and Mo provide corrosion resistance, B enables glass formation, and Y lowers critical cooling rate (CCR). SAM1651 has yttrium added, and has a nominal critical cooling rate of only 80 Kelvin per second, while SAM2X7 (similar to SAM2X5) has no yttrium, and a relatively high critical cooling rate of 610 Kelvin per second. Both amorphous metal formulations have strengths and weaknesses. SAM1651 (yttrium added) has a low critical cooling rate (CCR), which enables it to be rendered as a completely amorphous thermal spray coating. Unfortunately, it is relatively difficult to atomize, with powders being irregular in shape. This causes the powder to be difficult to pneumatically convey during thermal spray deposition. Gas atomized SAM1651 powder has required cryogenic milling to eliminate irregularities that make flow difficult. SAM2X5 (no yttrium) has a high critical cooling rate, which has caused problems associated with devitrification. SAM2X5 can be gas atomized to produce spherical powders of SAM2X5, which enable more facile thermal spray deposition. The reference material, nickel-based Alloy C-22, is an outstanding corrosion-resistant engineering material. Even so, crevice corrosion has been observed with C-22 in hot sodium chloride environments without buffer

Textural and morphological studies on zinc-iron alloy electrodeposits

Indian Academy of Sciences (India)

Zinc-iron alloy electrodeposits have industrial significance, since they provide better corrosion resistance and with improved mechanical properties when compared to pure zinc coatings. This is due to the unique phase structure of the alloy formed. But this deposition belongs to anomalous deposition, where the ...

The Hydrogen Pickup Behavior for Zirconium-based Alloys in Various Out-of-pile Corrosion Test Conditions

Energy Technology Data Exchange (ETDEWEB)

Aomi, M.; Etoh, Y.; Ishimoto, S.; Une, K. [Nippon Nuclear Fuel Development, Co., Ltd., 2163 Narita-cho, Oarai-machi, Ibaraki-ken, 311-1313 (Japan); Ito, K. [Global Nuclear Fuel Japan Co., Ltd., 3-1 Uchikawa 2-chome, Yokosuka-shi, Kanagawa-ken, 239-0836 (Japan)

2009-06-15

An acceleration of hydrogen absorption in zirconium alloy claddings at high burnups is one of the most important issues limiting the fuel performance from the viewpoint of cladding integrity. In this context, advanced cladding materials with higher corrosion resistant and lower hydrogen absorption properties have been widely searched in various organizations. In this study, four kinds of zirconium-based alloys, whose in-pile data had been acquired [1,2] were subjected to comprehensive out-of-pile corrosion tests with various temperature and atmosphere conditions in order to investigate the correlation between in-pile and out-of-pile corrosion and hydrogen pick-up behavior, i.e. Zry-2, GNF-Ziron (Zry-2-based alloy with {approx}0.25 wt % of Fe), Hi-FeNi Zircaloy (Zry-2-based alloy with {approx}0.25 wt % of Fe and {approx}0.1 wt% Ni), and VB (Zr-based alloy containing Sn, Cr, and {approx}0.5 wt % of Fe). All the alloys were annealed in RXA condition. The out-of-pile corrosion tests were carried out in three different conditions of 400 deg. C steam, 475 deg. C supercritical water, and 290 deg. C LiOH aqueous solution. In addition to these alloys, several Zry-2-based alloys with various iron contents were tested in 290 deg. C LiOH aqueous solution. Among the four corrosion conditions, the 290 deg. C LiOH aqueous solution test well screened the hydrogen pick-up behavior of the alloys. The hydrogen absorption decreased with higher iron contents in the alloys in both the out-of-pile and in-pile conditions. Especially, the distinct suppression of hydrogen absorption was observed for VB with the highest iron content. The similar dependence of iron content on the hydrogen pick-up fraction was also obtained for the Zry-2-based alloys with different iron contents, which were corroded in the 290 deg. C LiOH aqueous solution condition. As for the corrosion behavior in the 290 deg. C LiOH aqueous solution condition, the weight gains of Zry-2, GNF-Ziron and VB followed the 1

The development of additive manufacturing technique for nickel-base alloys: A review

Science.gov (United States)

Zadi-Maad, Ahmad; Basuki, Arif

2018-04-01

Nickel-base alloys are an attractive alloy due to its excellent mechanical properties, a high resistance to creep deformation, corrosion, and oxidation. However, it is a hard task to control performance when casting or forging for this material. In recent years, additive manufacturing (AM) process has been implemented to replace the conventional directional solidification process for the production of nickel-base alloys. Due to its potentially lower cost and flexibility manufacturing process, AM is considered as a substitute technique for the existing. This paper provides a comprehensive review of the previous work related to the AM techniques for Ni-base alloys while highlighting current challenges and methods to solving them. The properties of conventionally manufactured Ni-base alloys are also compared with the AM fabricated alloys. The mechanical properties obtained from tension, hardness and fatigue test are included, along with discussions of the effect of post-treatment process. Recommendations for further work are also provided.

An electrochemical investigation of the corrosion behavior of Al-Si-Cu hypereutectic alloys in alcoholic environments

International Nuclear Information System (INIS)

Traldi, S. M.; Rossi, J. L.; Costa, I.

2003-01-01

Al-Si-Cu hypereutectic alloys produced by spray forming are mostly used in the automotive industry, especially for cylinder liners. they the advantage of low weight associated with low coefficient of thermal expansion and excellent mechanical properties- mainly wear resistance at high temperatures. The corrosion s resistance of these alloys in fuels, particularly alcoholic media, however is not yet known. In this investigation, electrochemical impedance spectroscopy (EIS) and potentiodynamic polarisation hove been used to evaluate the corrosion resistance of a hyper eutectic Al-Si-Cu alloy in alcoholic environments. the EIS tests carried out in pure ethanol, and ethanol with small additions (1 mM) of acid an chloride to investigate the effect of these contaminants on corrosion resistance. The corrosion resistance of a grey cast iron has also been evaluated in pure ethanol for comparison. The Al-Si-Cu alloy showed high corrosion resistance in pure ethanol, far superior to that of grey cast iron in the same medium. (Author) 13 refs

High temperature corrosion of nickel-base alloys in environments containing alkali sulphate

Energy Technology Data Exchange (ETDEWEB)

Pettersson, Rachel; Flyg, Jesper; Caddeo, Sophie [Corrosion and Metals Research Institute, KIMAB, Stockholm (Sweden); Karlsson, Fredrik [Siemens Industrial Turbomachinery, Finspong (Sweden)

2007-02-15

This work is directed towards producing data to assist in lifetime assessment of components in gas turbines run in severely polluted industrial environments where the main corrosive species is SO{sub 2}, which can condense to form alkali sulphates. Corrosion rates have been measured for the base materials, in order to assess the worst-case scenario, in which cracks or other damage has occurred to the protective coating. The information is expected to be of value to manufacturers, owners and inspectors of gas turbines. Six nickel-base superalloys were subject to thermal cycles of 160 hours duration, and 0.8mg/cm{sup 2} of 20 mol % Na{sub 2}SO{sub 4} + 80mol% K{sub 2}SO{sub 4} was applied before each cycle. The test temperatures were 850 deg C and 900 deg C, with maximum test durations of 24 cycles and 12 cycles respectively. The metal loss was assessed by metallography of cross sections and the sulphidation attack was found to be very uneven. Mass change data indicated that the corrosion process was largely linear in character, and probability plots and estimations of the propagation rate of corrosion based on the linear growth assumption were produced. The performance of the alloys increased with increasing chromium content. The single crystal materials CMSX4 and MD2 showed such high corrosion rates that their use in severely contaminated industrial environments is considered inadvisable. The best performance was shown by Inconel 939 and Inconel 6203, so that even if cracks occur in the protective coating, a reasonable remaining lifetime can be expected for these materials. Sulphide formation occurred at the reaction front in all cases and mixed sulphides such as Ta-Ni or Ti-Nb sulphides were often present. The work has news value since very little long-term data is currently available for materials performance in severely sulphidising environments. The project goals in terms of exposures and metrology have been fully realised. Contributions have been made to the

Evaluating Steam Generator Tubing Corrosion through Shutdown Nickel and Cobalt Releases

International Nuclear Information System (INIS)

Marks, Chuck; Little, Mike; Krull, Peter; Dennis Hussey; Kenny Epperson

2012-09-01

During power operation in PWRs, steam generator tubing corrodes. In PWRs with nickel alloy steam generator tubing this leads to the release of nickel into the coolant. While not structurally significant, this process leads to corrosion product deposition on the fuel surfaces that can threaten fuel integrity, provide a site for boron precipitation, and, through activation and subsequent release, lead to increased out-of-core radiation fields. During shutdown, decreases in temperature and pH and an increase in the oxidation potential lead to dissolution of some corrosion products from the core. This work evaluated the masses of corrosion products released during shutdown as a proxy for steam generator tubing corrosion rates. The masses were evaluated for trends with time (e.g., the number of cycles) and for the influence of design and operating features such as tubing manufacturer, plant design (e.g., three loop versus four loop), and operating chemistry program. This project utilized the EPRI PWR Chemistry Monitoring and Assessment database. Data from over 20 units, many over several cycles, were assessed. The focus was on corrosion product release from Alloy 690TT tubing and all data were from units that had replaced steam generators. Data were analyzed using models developed from corrosion rate test data reported in the literature with a heavy reliance on data from the EDF BOREAL testing. The most striking result of this analysis was a clear division between plants that exhibited corrosion with a falling rate (i.e., following an exponential decay as has been observed, for example, in the BOREAL testing) and those that showed a constant corrosion rate, sustained for many outages. This difference appears to be most closely correlated with the manufacturer of the tubing. Within the two distinct plant groups (decaying corrosion rate and constant corrosion rate), details of the trends were evaluated for correlation with zinc addition history, plant type, and operating

Development of weldable, corrosion-resistant iron-aluminide alloys

Energy Technology Data Exchange (ETDEWEB)

Maziasz, P.J.; Goodwin, G.M.; Wang, X.L. [Oak Ridge National Laboratory, TN (United States)

1995-05-01

Corrosion-resistant, weldable FeAl alloys have been developed with improved high-temperature strength industrial applications. Previous processing difficulties with these alloys led to their evaluation as weld-overlay claddings on conventional structural steels to take advantage of their good properties now. Simplified and better processing methods for monolithic FeAl components are also currently being developed so that components for industrial testing can be made. Other avenues for producing FeAl coatings are currently being explored. Neutron scattering experiments residual stress distributions in the FeAl weld-overlay cladding began in FY 1993 and continued this year.

Polystyrene films as barrier layers for corrosion protection of copper and copper alloys.

Science.gov (United States)

Románszki, Loránd; Datsenko, Iaryna; May, Zoltán; Telegdi, Judit; Nyikos, Lajos; Sand, Wolfgang

2014-06-01

Dip-coated polystyrene layers of sub-micrometre thickness (85-500nm) have been applied on copper and copper alloys (aluminium brass, copper-nickel 70/30), as well as on stainless steel 304, and produced an effective barrier against corrosion and adhesion of corrosion-relevant microorganisms. According to the dynamic wettability measurements, the coatings exhibited high advancing (103°), receding (79°) and equilibrium (87°) contact angles, low contact angle hysteresis (6°) and surface free energy (31mJ/m(2)). The corrosion rate of copper-nickel 70/30 alloy samples in 3.5% NaCl was as low as 3.2μm/a (44% of that of the uncoated samples), and in artificial seawater was only 0.9μm/a (29% of that of the uncoated samples). Cell adhesion was studied by fluorescence microscopy, using monoculture of Desulfovibrio alaskensis. The coatings not only decreased the corrosion rate but also markedly reduced the number of bacterial cells adhered to the coated surfaces. The PS coating on copper gave the best result, 2×10(3)cells/cm(2) (1% of that of the uncoated control). © 2013 Elsevier B.V. All rights reserved.

Chloride stress corrosion cracking of Alloy 600 in boric acid solutions

International Nuclear Information System (INIS)

Berge, Ph.; Noel, D.; Gras, J.M.; Prieux, B.

1997-10-01

The high nickel austenitic alloys are generally considered to have good resistance to chloride stress corrosion cracking. In the standard boiling magnesium chloride solution tests, alloys with more than 40% nickel are immune. Nevertheless, more recent data show that cracking can occur in both Alloys 600 and 690 if the solution is acidified. In other low pH media, such as boric acid solution at 100 deg C, transgranular and intergranular cracking are observed in Alloy 600 in the presence of minor concentrations of sodium chloride (2g/I). In concentrated boric acid at higher temperatures (250 and 290 deg C), intergranular cracking also occurs, either when the chloride concentration is high, or at low chloride contents and high oxygen levels. The role of pH and a possible specific action of boric acid are discussed, together with the influence of electrochemical potential. (author)

Review of alkali metal and refractory alloy compatibility for Rankine cycle applications

International Nuclear Information System (INIS)

DiStefano, J.R.

1989-01-01

The principal corrosion mechanisms in refractory metal-alkali systems are dissolution, mass transfer, and impurity reactions. In general, niobium, tantalum, molybdenum, and tungsten have low solubilities in the alkali metals, even to very high temperatures, and static corrosion studies have verified that the systems are basically compatible. Loop studies with niobium and tantalum based alloys do not indicate any serious problems due to temperature gradient mass transfer. Above 1000 K, dissimilar metal mass transfer is noted between the refractory metals and iron or nickel based alloys. The most serious corrosion problems encountered are related to impurity reactions associated with oxygen

A comparative study of the cytotoxicity and corrosion resistance of nickel-titanium and titanium-niobium shape memory alloys.

Science.gov (United States)

McMahon, Rebecca E; Ma, Ji; Verkhoturov, Stanislav V; Munoz-Pinto, Dany; Karaman, Ibrahim; Rubitschek, Felix; Maier, Hans J; Hahn, Mariah S

2012-07-01

Nickel-titanium (NiTi) shape memory alloys (SMAs) are commonly used in a range of biomedical applications. However, concerns exist regarding their use in certain biomedical scenarios due to the known toxicity of Ni and conflicting reports of NiTi corrosion resistance, particularly under dynamic loading. Titanium-niobium (TiNb) SMAs have recently been proposed as an alternative to NiTi SMAs due to the biocompatibility of both constituents, the ability of both Ti and Nb to form protective surface oxides, and their superior workability. However, several properties critical to the use of TiNb SMAs in biomedical applications have not been systematically explored in comparison with NiTi SMAs. These properties include cytocompatibility, corrosion resistance, and alterations in alloy surface composition in response to prolonged exposure to physiological solutions. Therefore, the goal of the present work was to comparatively investigate these aspects of NiTi (49.2 at.% Ti) and TiNb (26 at.% Nb) SMAs. The results from the current studies indicate that TiNb SMAs are less cytotoxic than NiTi SMAs, at least under static culture conditions. This increased TiNb cytocompatibility was correlated with reduced ion release as well as with increased corrosion resistance according to potentio-dynamic tests. Measurements of the surface composition of samples exposed to cell culture medium further supported the reduced ion release observed from TiNb relative to NiTi SMAs. Alloy composition depth profiles also suggested the formation of calcium phosphate deposits within the surface oxide layers of medium-exposed NiTi but not of TiNb. Collectively, the present results indicate that TiNb SMAs may be promising alternatives to NiTi for certain biomedical applications. Copyright © 2012 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

The solubility of metals in Pb-17Li liquid alloy

International Nuclear Information System (INIS)

Borgstedt, H.U.; Feuerstein, H.

1992-01-01

The solubility data of iron in the eutectic alloy Pb-17Li which were evaluated from corrosion tests in a turbulent flow of the molten alloy are discussed in the frame of solubilities of the transition metals in liquid lead. It is shown that the solubility of iron in the alloy is close to that in lead. This is also the fact for several other alloying elements of steels. A comparison of all known data shows that they are in agreement with generally shown trends for the solubility of the transition metals in low melting metals. These trends indicate comparably high solubilities of nickel and manganese in the liquid metals, lower saturation concentration of vanadium, chromium, iron, and cobalt, and extremely low solubility of molybdenum. (orig.)

Corrosion behaviour of ductile cast irons partially modified with silicon in 0.03 M NaCl; Comportamiento frente a la corrosion de fundiciones con grafito laminar y esferoidal parcialmente modificadas con silicio en NaCl 0,03 M

Energy Technology Data Exchange (ETDEWEB)

Arenas, M. A.; Niklas, A.; Conde, A.; Mendez, S.; Sertucha, J.; Damborenea, J. J. de

2014-07-01

NaCl. The increasing demand of ductile cast irons with extensive technological applications leads to enlarge the corrosion resistance of this group of metallic materials. In this sense, the use of different chemical compositions on such cast irons becomes one of the most interesting aspects among the different ways to improve their behaviour against corrosion due to the extra opportunity for increasing the mechanical properties. Additionally such improvements have to be made without any increase of processing costs to keep the interesting competitiveness of developed cast irons. In the present work the preliminary results obtained from corrosion tests made on a group of cast irons with different chemical compositions are presented. Among ductile cast irons, silicon content has been varied in order to investigate the effect of this element on corrosion resistance of the alloys. The obtained results show a slight improvement of this property for the alloys with high silicon content with respect to the conventional ones though such effect was found in the first time period of the corrosion tests. Interestingly this improvement was found for alloys that exhibit better tensile properties than the conventional ductile irons. Thus an important way for developing new ductile cast irons with improved corrosion properties by alloying has been opened. (Author)

Application of cast nickel alloys for parts of electronics characterised by special magnetic properties

Directory of Open Access Journals (Sweden)

W. UhI

2008-03-01

Full Text Available Thc thcorctical part of the study highlights thc origin of thc idca 10 start investigations on alloys of high ~nngnctic pcrmcability.manufactured mainly by cornpanics in ~ h Uc S A and Japan.'Phc said materials arc applicd for various pans of ctcctronics uscd by thc military industry. c.g. sntctlitc antcnnas Tor globalcommunication with suhmarincs. and for rcscarch instmrncnts, c,g. fcrromagnctic corcs. Thcy arc chnr:~clcriscd by vcry high lnnpncticpcrrncability. resistivity and corrosion rcsistancc which makc thcm suitablc for opcrat ion undcr cxtrn-~ryingc onditions.Nickel alloys of high magnctic propcrtics arc usuall y manufactured as roZlcd products. The amhition of t hc authors or this srlldy is Inmanufacture !hem as cast prnducts.Thc pmgram of rcscarch incIudcd characteristic of nickcl alloys wirh ddi t i ons of molybdcnum slid iron sn~isryingt hc ahnvc mc~iito ncdrcquircmcnu. with attcn~ionf ocusscd on thcir application for magnctic parts of satcllitc antcnnns and fcrromngnctic corcs.Moulding and casting tcchnologics wcrc proposcd to bcst suit ~ h pcr occss OF maaufacturc of r hcsc clcmcnrs.Thc rangc of chcmicaI cornpostion was sclcctcd 20 cnsurc thc rcquircd magnctic. mcchnnicnl and anti-corrosive pmpcrtics.A scrics of melts was prcparcd and castings of thc abovc mcnlioncd clclncn1s wcrc mndc. Thc chclnicnl composi~ioii of IEIC alloys wasanalyscd along with thc stnlcturc cxarninations nnd quality asscssmcnt rnadc by ~ h cno n-dcsrructi vc rncthods, Casrings wcrc sitbjcctcd tothc finishing trcatmcnt, followed by tests and cxamina~ionsto cnablc thcir practical application.

Characterization and corrosion behaviour of CoNi alloys obtained by mechanical alloying

International Nuclear Information System (INIS)

Olvera, S.; Sánchez-Marcos, J.; Palomares, F.J.; Salas, E.; Arce, E.M.; Herrasti, P.

2014-01-01

CoNi alloys including Co 30 Ni 70 , Co 50 Ni 50 and Co 70 Ni 30 were prepared via mechanical alloying using Co and Ni powders. The crystallinity and short-range order were studied using X-ray diffraction and X-ray absorption spectroscopy. The results show that the milling process increases the number of vacancies, especially around the Co atoms, while the milling time decreases the crystalline size and enhances the crystallinity. X-ray photoelectron spectroscopy was used to characterise the chemical composition of the samples surface. The magnetic properties were analysed using zero-field cooling, field cooling and a magnetic hysteresis loops. The magnetic saturation moment is approximately 1.05 μ B /atom; this value decreases with the mechanical alloying time, and it is proportional to the cobalt concentration. The polarization and impedance curves in different media (NaCl, H 2 SO 4 and NaOH) showed similar corrosion resistance values. The corrosion resistance increased in the order NaCl, H 2 SO 4 and NaOH. A good passivation layer was formed in NaOH due to the cobalt and nickel oxides on the particle surfaces. - Highlights: • Ni x Co 100-x alloys were synthesized by mechanical alloying • Milling time decrease size and enhances crystallinity. • Oxygen is not present in a significant percentage in bulk but is detected on the surface. • Magnetic saturation moment is 1.05 mB/atom and decrease with mechanical allowing time • Corrosion resistance is higher in NaOH than in NaCl or HCl solutions

Crevice corrosion resistance of high alloyed materials in 3.5 % NaCl solution

International Nuclear Information System (INIS)

Alar, Vesna; Stojanovic, Ivan; Simunovic, Vinko

2014-01-01

The effects of applied torque on the corrosion behaviour of W.-Nr. 1.4404 and 1.4462 stainless steels and W.-Nr. 2.4605 and 2.4858 nickel alloys with crevices were investigated using the cyclic potentiodynamic polarization method. Crevice corrosion (material-to-polytetrafluoroethylene) was tested in 3.5 % NaCl solution at 22 C. The corroded surface was examined using scanning electron microscopy. The results indicate similar trends in susceptibility to crevice corrosion with increasing torque. Among the four specimens, the W.-Nr. 1.4404 is the most susceptible to crevice corrosion. (orig.)

Swelling of austenitic iron-nickelchromium ternary alloys during fast neutron irradiation

International Nuclear Information System (INIS)

Garner, F.A.; Brager, H.R.

1984-01-01

Swelling data are now available for 15 iron-nickel-chromium ternary alloys irradiated to exposures as high as 110 displacements per atom (dpa) in Experimental Breeder Reactor-II (EBR-II) between 400 and 650 0 C. These data confirm trends observed at lower exposure levels and extend the generality of earlier conclusions to cover a broader range of composition and temperature. It appears that all austenitic iron-nickel-chromium ternary alloys eventually approach an intrinsic swelling rate of about1%/dpa over a range of temperature even wider than studied in this experiment. The duration of the transient regime that precedes the attainment of this rate is quite sensitive to nickel and chromium content, however. At nickel and chromium levels typical of 300 series steels, swelling does not saturate at engineering-relevant levels. However, there appears to be a tendency toward saturation that increases with declining temperature, increasing nickel and decreasing chromium levels. Comparisons of these results are made with those of similar studies conducted with charged particles. Conclusions are then drawn concerning the validity of charged particle simulation studies to determine the compositional and temperature dependence of swelling

Accelerated Degradation Test and Predictive Failure Analysis of B10 Copper-Nickel Alloy under Marine Environmental Conditions

Science.gov (United States)

Sun, Bo; Ye, Tianyuan; Feng, Qiang; Yao, Jinghua; Wei, Mumeng

2015-01-01

This paper studies the corrosion behavior of B10 copper-nickel alloy in marine environment. Accelerated degradation test under marine environmental conditions was designed and performed based on the accelerated testing principle and the corrosion degradation mechanism. With the prolongation of marine corrosion time, the thickness of Cu2O film increased gradually. Its corrosion product was Cu2(OH)3Cl, which increased in quantity over time. Cl− was the major factor responsible for the marine corrosion of copper and copper alloy. Through the nonlinear fitting of corrosion rate and corrosion quantity (corrosion weight loss), degradation data of different corrosion cycles, the quantitative effects of two major factors, i.e., dissolved oxygen (DO) and corrosion medium temperature, on corrosion behavior of copper alloy were analyzed. The corrosion failure prediction models under different ambient conditions were built. One-day corrosion weight loss under oxygenated stirring conditions was equivalent to 1.31-day weight loss under stationary conditions, and the corrosion rate under oxygenated conditions was 1.31 times higher than that under stationary conditions. In addition, corrosion medium temperature had a significant effect on the corrosion of B10 copper sheet. PMID:28793549

Accelerated Degradation Test and Predictive Failure Analysis of B10 Copper-Nickel Alloy under Marine Environmental Conditions.

Science.gov (United States)

Sun, Bo; Ye, Tianyuan; Feng, Qiang; Yao, Jinghua; Wei, Mumeng

2015-09-10

This paper studies the corrosion behavior of B10 copper-nickel alloy in marine environment. Accelerated degradation test under marine environmental conditions was designed and performed based on the accelerated testing principle and the corrosion degradation mechanism. With the prolongation of marine corrosion time, the thickness of Cu₂O film increased gradually. Its corrosion product was Cu₂(OH)₃Cl, which increased in quantity over time. Cl - was the major factor responsible for the marine corrosion of copper and copper alloy. Through the nonlinear fitting of corrosion rate and corrosion quantity (corrosion weight loss), degradation data of different corrosion cycles, the quantitative effects of two major factors, i.e. , dissolved oxygen (DO) and corrosion medium temperature, on corrosion behavior of copper alloy were analyzed. The corrosion failure prediction models under different ambient conditions were built. One-day corrosion weight loss under oxygenated stirring conditions was equivalent to 1.31-day weight loss under stationary conditions, and the corrosion rate under oxygenated conditions was 1.31 times higher than that under stationary conditions. In addition, corrosion medium temperature had a significant effect on the corrosion of B10 copper sheet.

Accelerated Degradation Test and Predictive Failure Analysis of B10 Copper-Nickel Alloy under Marine Environmental Conditions

Directory of Open Access Journals (Sweden)

Bo Sun

2015-09-01

Full Text Available This paper studies the corrosion behavior of B10 copper-nickel alloy in marine environment. Accelerated degradation test under marine environmental conditions was designed and performed based on the accelerated testing principle and the corrosion degradation mechanism. With the prolongation of marine corrosion time, the thickness of Cu2O film increased gradually. Its corrosion product was Cu2(OH3Cl, which increased in quantity over time. Cl− was the major factor responsible for the marine corrosion of copper and copper alloy. Through the nonlinear fitting of corrosion rate and corrosion quantity (corrosion weight loss, degradation data of different corrosion cycles, the quantitative effects of two major factors, i.e., dissolved oxygen (DO and corrosion medium temperature, on corrosion behavior of copper alloy were analyzed. The corrosion failure prediction models under different ambient conditions were built. One-day corrosion weight loss under oxygenated stirring conditions was equivalent to 1.31-day weight loss under stationary conditions, and the corrosion rate under oxygenated conditions was 1.31 times higher than that under stationary conditions. In addition, corrosion medium temperature had a significant effect on the corrosion of B10 copper sheet.

AN ELECTROPLATING METHOD OF FORMING PLATINGS OF NICKEL, COBALT, NICKEL ALLOYS OR COBALT ALLOYS

DEFF Research Database (Denmark)

1997-01-01

An electroplating method of forming platings of nickel, cobalt, nickel alloys or cobalt alloys with reduced stresses in an electrodepositing bath of the type: Watt's bath, chloride bath or a combination thereof, by employing pulse plating with periodic reverse pulse and a sulfonated naphthalene...

KTA 625 alloy tube with excellent corrosion resistance and heat resistance

International Nuclear Information System (INIS)

Fujiwara, Kazuo; Kadonaga, Toshiki; Kikuma, Seiji.

1982-01-01

The problems when seamless tubes are produced by using nickel base 625 alloy (61Ni-22Cr-9Mo-Cb) which is known as a corrosion resistant and heat resistant alloyF were examined, and the confirmation experiment was carried out on its corrosion resistance and heat resistance. Various difficulties have been experienced in the tube making owing to the characteristics due to the chemical composition, but they were able to be solved by the repeated experiments. As for the characteristics of the product, the corrosion resistance was excellent particularly in the environment containing high temperature, high concentration chloride, and also the heat resistance was excellent in the wide temperature range from normal temperature to 1000 deg C. From these facts, the wide fields of application are expected for these alloy tubes, including the evaporation and concentration equipment for radioactive wastes in atomic energy field. Expecting the increase of demand hereafter, Kobe Steel Ltd. examined the problems when seamless tubes are produced from the 625 alloy by Ugine Sejournet process. The aptitude for tube production such as the chemical composition, production process and the product characteristics, the corrosion resistance against chloride, hydrogen sulfide, polythionic and other acids,F the high temperature strength and oxidation resistance are reported. (Kako, I.)

Nickel and its alloys as perspective materials for intermediate temperature steam electrolysers operating on proton conducting solid acids as electrolyte

DEFF Research Database (Denmark)

Nikiforov, Aleksey; Petrushina, Irina; Jensen, Jens Oluf

2012-01-01

Several stainless steels, nickel-based alloys, Ta-coated stainless steel, niobium, nickel, platinum and gold were evaluated as possible materials for use in the intermediate temperature water electrolysers. The corrosion resistance was measured in molten KH2PO4 as simulated conditions corresponding...

The study on corrosion resistance of decorative satin nickel plating

Directory of Open Access Journals (Sweden)

LU Wenya

2012-10-01

Full Text Available This study examined the corrosion resistance of satin nickel plating on conductive plastic.The electrochemical tests were to analyze the corrosion behavior of satin nickel plating with different processes in 3.5% NaCl solution.The results show that,because the satin nickel plating has an organic film on its surface due to process characteristics,the film results in different corrosion resistance.By increasing satin additive dosage,the nickel plating chroma decreases,the microsurface of the plating becomes rough,and the corrosion resistance is followed by decrease.

Length-dependent corrosion behavior, Ni2+ release, cytocompatibility, and antibacterial ability of Ni-Ti-O nanopores anodically grown on biomedical NiTi alloy.

Science.gov (United States)

Hang, Ruiqiang; Liu, Yanlian; Bai, Long; Zhang, Xiangyu; Huang, Xiaobo; Jia, Husheng; Tang, Bin

2018-08-01

In the present work, nickel-titanium-oxygen nanopores with different length (0.55-114 μm) were anodically grown on nearly equiatomic nickel-titanium (NiTi) alloy. Length-dependent corrosion behavior, nickel ion (Ni 2+ ) release, cytocompatibility, and antibacterial ability were investigated by electrochemical, analytical chemistry, and biological methods. The results show constructing nanoporous structure on the NiTi alloy improve its corrosion resistance. However, the anodized samples release more Ni 2+ than that of the bare NiTi alloy, suggesting chemical dissolution of the nanopores rather than electrochemical corrosion governs the Ni 2+ release. In addition, the Ni 2+ release amount increases with nanopore length. The anodized samples show good cytocompatibility when the nanopore length is covers the one (1-11 μm) that the nanopores showing favorable antibacterial ability. Consequently, the nanopores with length in the range of 1-11 μm are promising as coatings of biomedical NiTi alloy for anti-infection, drug delivery, and other desirable applications. Copyright © 2018 Elsevier B.V. All rights reserved.

Heat exchanger tubing materials for CANDU nuclear generating stations

International Nuclear Information System (INIS)

Taylor, G.F.

1977-07-01

The performance of steam generator tubing (nickel-chromium-iron alloy in NPD and nickel-copper alloy in Douglas Point and Pickering generating stations) has been outstanding and no corrosion-induced failures have occurred. The primary coolant will be allowed to boil in the 600 MW (electrical) CANDU-PHW reactors. An iron-nickel-chromium alloy has been selected for the steam generator tubing because it will result in lower radiation fields than the alloys used before. It is also more resistant than nickel-chromium-iron alloy to stress corrosion cracking in the high purity water of the primary circuit, an unlikely but conceivable hazard associated with higher operating temperatures. Austenitic alloy and ferritic-austenitic stainless steel tubing have been selected for the moderator coolers in CANDU reactors being designed and under construction. These materials will reduce the radiation fields around the moderator circuit while retaining the good resistance to corrosion in service water that has characterized the copper-nickel alloys now in use. Brass and bronze tubes in feedwater heaters and condensers have given satisfactory service but do, however, complicate corrosion control in the steam cycle and, to reduce the transport of corrosion products from the feedtrain to the steam generator, stainless steel is preferred for feedwater heaters and stainlss steel or titanium for condensers. (author)

Anti-corrosion performance of oxidized and oxygen plasma-implanted NiTi alloys

International Nuclear Information System (INIS)

Poon, Ray W.Y.; Ho, Joan P.Y.; Liu, Xuanyong; Chung, C.Y.; Chu, Paul K.; Yeung, Kelvin W.K.; Lu, William W.; Cheung, Kenneth M.C.

2005-01-01

Nickel-titanium shape memory alloys are useful orthopedic biomaterials on account of its super-elastic and shape memory properties. However, the problem associated with out-diffusion of harmful nickel ions in prolonged use inside the human body raises a critical safety concern. Titanium oxide films are deemed to be chemically inert and biocompatible and hence suitable to be the barrier layers to impede the leaching of Ni from the NiTi substrate to biological tissues and fluids. In the work reported in this paper, we compare the anti-corrosion efficacy of oxide films produced by atmospheric-pressure oxidation and oxygen plasma ion implantation. Our results show that the oxidized samples do not possess improved corrosion resistance and may even fare worse than the untreated samples. On the other hand, the plasma-implanted surfaces exhibit much improved corrosion resistance. Our work also shows that post-implantation annealing can further promote the anti-corrosion capability of the samples

Monitoring of corrosion rates of Fe-Cu alloys under wet/dry condition in weakly alkaline environments

International Nuclear Information System (INIS)

Kim, Je Kyoung; Nishikata, Atsushi; Tsuru, Tooru

2002-01-01

When the steel, containing scrap elements like copper, is used as reinforcing steel bars for concrete, the steel is exposed to alkaline environments. in this study, AC impedance technique has been applied to the monitoring of corrosion rates of iron and several Fe-Cu (0.4, 10wt%) alloys in a wet-dry cycle condition. The wet-dry cycle was conducted by exposure to alternate conditions of 1 hour-immersion in a simulated pH10 concrete solution (Ca(OH) 2 ) containing 0.01M NaCl and 3 hour-drying at 298K and 50%RH. The corrosion rate of the iron is greatly accelerated by the wet-dry cycles. Because the active FeOOH species, which are produced by the oxidation of Fe(II, III)oxide in air during drying, act as very strong oxidants to the corrosion in the wet condition. As the drying progresses, iron shows a large increase in the corrosion rate and a small shift of the corrosion potential to the positive values. This can be explained by acceleration of oxygen transport through the thin electrolyte layer In contrast to iron, the Fe-Cu alloys show low corrosion rates and the high corrosion potentials in whole cycles

Corrosion of several metals in supercritical steam at 5380C

International Nuclear Information System (INIS)

McCoy, H.E.; McNabb, B.

1977-05-01

The corrosion of several iron- and nickel-base alloys in supercritical steam at 24.1 MPa (3500 psi) and 538 0 C was measured to 7.92 x 10 7 s (22,000 h). The experiments were carried out in TVA's Bull Run Steam Plant. Corrosion was measured almost entirely by weight change and visual appearance; a few samples were evaluated by more descriptive analytical techniques. The corrosion rates of low-alloy ferritic steels containing from 1.1 to 8.7 percent Cr and 0.5 to 1.0 percent Mo differed by less than a factor of 2 in steam. Several modified compositions of Hastelloy N were evaluated and found to corrode at about equivalent rates. Of the alloys studied, the lowest weight gain in 3.6 x 10 7 sec (10,000 hr) was 0.01 mg/cm 2 for Inconel 718 and the highest 10 mg/cm 2 for the low-alloy ferritic steels. 25 figures, 3 tables

Nickel base alloys

International Nuclear Information System (INIS)

Gibson, R.C.; Korenko, M.K.

1980-01-01

Nickel based alloy, the characteristic of which is that it mainly includes in percentages by weight: 57-63 Ni, 7-18 Cr, 10-20 Fe, 4-6 Mo, 1-2 Nb, 0.2-0.8 Si, 0.01-0.05 Zr, 1.0-2.5 Ti, 1.0-2.5 Al, 0.02-0.06 C and 0.002-0.015 B. The aim is to create new nickel-chromium alloys, hardened in a solid solution and by precipitation, that are stable, exhibit reduced swelling and resistant to plastic deformation inside the reactor. These alloys of the gamma prime type have improved mechanical strengthm swelling resistance, structural stability and welding properties compared with Inconel 625 [fr

An Investigation of the Mechanical Properties of a Weldment of 7% Nickel Alloy Steels

Directory of Open Access Journals (Sweden)

Jeong Yeol Park

2016-11-01

Full Text Available During the last decade, the demand for natural gas has steadily increased for the prevention of environmental pollution. For this reason, many liquefied natural gas (LNG carriers have been manufactured. Since one of the most important issues in the design of LNG carriers is to guarantee structural safety, the use of low-temperature materials is increasing. Among commonly employed low-temperature materials, nickel steel has many benefits such as good strength and outstanding corrosion resistance. Accordingly, nickel steels are one of the most commonly used low-temperature steels for LNG storage tanks. However, the study of fracture toughness with various welding consumables of 7% nickel alloy steel is insufficient for ensuring the structural safety of LNG storage tanks. Therefore, the aim of this study was to evaluate fracture toughness of several different weldments for 7% nickel alloy steels. The weldment of 7% nickel alloy steel was fabricated by tungsten inert gas (TIG, flux cored arc welding (FCAW, and gas metal arc welding (GMAW. In order to assess the material performance of the weldments at low temperature, fracture toughness such as crack tip opening displacement (CTOD and the absorbed impact energy of weldments were compared with those of 9% nickel steel weldments.

Modeling the initiation of Primary Water Stress Corrosion Cracking in nickel base alloys 182 and 82 of Pressurized Water Reactors

International Nuclear Information System (INIS)

Wehbi, Mickael

2014-01-01

Nickel base welds are widely used to assemble components of the primary circuit of Pressurized Water Reactors (PWR) plants. International experience shows an increasing number of Stress Corrosion Cracks (SCC) in nickel base welds 182 and 82 which motivates the development of models predicting the time to SCC initiation for these materials. SCC involves several parameters such as materials, mechanics or environment interacting together. The goal of this study is to have a better understanding of the physical mechanisms occurring at grains boundaries involved in SCC. In-situ tensile test carried out on oxidized alloy 182 evidenced dispersion in the susceptibility to corrosion of grain boundaries. Moreover, the correlation between oxidation and cracking coupled with micro-mechanical simulations on synthetic polycrystalline aggregate, allowed to propose a cracking criterion of oxidized grain boundaries which is defined by both critical oxidation depth and local stress level. Due to the key role of intergranular oxidation in SCC and since significant dispersion is observed between grain boundaries, oxidation tests were performed on alloys 182 and 82 in order to model the intergranular oxidation kinetics as a function of chromium carbides precipitation, temperature and dissolved hydrogen content. The model allows statistical analyses and is embedded in a local initiation model. In this model, SCC initiation is defined by the cracking of the intergranular oxide and is followed by slow and fast crack growth until the crack depth reaches a given value. Simplifying assumptions were necessary to identify laws used in the SCC model. However, these laws will be useful to determine experimental conditions of future investigations carried out to improve the calibration used parameters. (author)

The study on corrosion resistance of decorative satin nickel plating

OpenAIRE

LU Wenya; CHENG Xianhua

2012-01-01

This study examined the corrosion resistance of satin nickel plating on conductive plastic.The electrochemical tests were to analyze the corrosion behavior of satin nickel plating with different processes in 3.5% NaCl solution.The results show that,because the satin nickel plating has an organic film on its surface due to process characteristics,the film results in different corrosion resistance.By increasing satin additive dosage,the nickel plating chroma decreases,the microsurface of the p...

Thermal Coefficient of Linear Expansion Modified by Dendritic Segregation in Nickel-Iron Alloys

Science.gov (United States)

Ogorodnikova, O. M.; Maksimova, E. V.

2018-05-01

The paper presents investigations of thermal properties of Fe-Ni and Fe-Ni-Co casting alloys affected by the heterogeneous distribution of their chemical elements. It is shown that nickel dendritic segregation has a negative effect on properties of studied invars. A mathematical model is proposed to explore the influence of nickel dendritic segregation on the thermal coefficient of linear expansion (TCLE) of the alloy. A computer simulation of TCLE of Fe-Ni-Co superinvars is performed with regard to a heterogeneous distribution of their chemical elements over the whole volume. The ProLigSol computer software application is developed for processing the data array and results of computer simulation.

Standard test methods for pitting and crevice corrosion resistance of stainless steels and related alloys by use of ferric Chloride solution

CERN Document Server

American Society for Testing and Materials. Philadelphia

2003-01-01

1.1 These test methods cover procedures for the determination of the resistance of stainless steels and related alloys to pitting and crevice corrosion (see Terminology G 15) when exposed to oxidizing chloride environments. Six procedures are described and identified as Methods A, B, C, D, E, and F. 1.1.1 Method A—Ferric chloride pitting test. 1.1.2 Method B—Ferric chloride crevice test. 1.1.3 Method C—Critical pitting temperature test for nickel-base and chromium-bearing alloys. 1.1.4 Method D—Critical crevice temperature test for nickel-base and chromium-bearing alloys. 1.1.5 Method E—Critical pitting temperature test for stainless steels. 1.1.6 Method F—Critical crevice temperature test for stainless steels. 1.2 Method A is designed to determine the relative pitting resistance of stainless steels and nickel-base, chromium-bearing alloys, whereas Method B can be used for determining both the pitting and crevice corrosion resistance of these alloys. Methods C, D, E and F allow for a rankin...

Characterization and corrosion behaviour of CoNi alloys obtained by mechanical alloying

Energy Technology Data Exchange (ETDEWEB)

Olvera, S. [Instituto Politécnico Nacional, ESIQIE, Departamento de Ingeniería en Metalurgia y Materiales, México, D. F. (Mexico); Universidad Autónoma de Madrid, Facultad de Ciencias, Departamento de Química-Física Aplicada, 28049 Madrid (Spain); Sánchez-Marcos, J. [Universidad Autónoma de Madrid, Facultad de Ciencias, Departamento de Química-Física Aplicada, 28049 Madrid (Spain); Palomares, F.J. [Instituto de Ciencia de Materiales de Madrid, ICMM-CSIC, Cantoblanco, 28049 Madrid (Spain); Salas, E. [Spline Spanish CRG Beamline at the European Synchrotron Radiation Facilities, ESRF, BP 220-38043, Grenoble Cedex (France); Arce, E.M. [Instituto Politécnico Nacional, ESIQIE, Departamento de Ingeniería en Metalurgia y Materiales, México, D. F. (Mexico); Herrasti, P., E-mail: pilar.herrasti@uam.es [Universidad Autónoma de Madrid, Facultad de Ciencias, Departamento de Química-Física Aplicada, 28049 Madrid (Spain)

2014-07-01

CoNi alloys including Co{sub 30}Ni{sub 70}, Co{sub 50}Ni{sub 50} and Co{sub 70}Ni{sub 30} were prepared via mechanical alloying using Co and Ni powders. The crystallinity and short-range order were studied using X-ray diffraction and X-ray absorption spectroscopy. The results show that the milling process increases the number of vacancies, especially around the Co atoms, while the milling time decreases the crystalline size and enhances the crystallinity. X-ray photoelectron spectroscopy was used to characterise the chemical composition of the samples surface. The magnetic properties were analysed using zero-field cooling, field cooling and a magnetic hysteresis loops. The magnetic saturation moment is approximately 1.05 μ{sub B}/atom; this value decreases with the mechanical alloying time, and it is proportional to the cobalt concentration. The polarization and impedance curves in different media (NaCl, H{sub 2}SO{sub 4} and NaOH) showed similar corrosion resistance values. The corrosion resistance increased in the order NaCl, H{sub 2}SO{sub 4} and NaOH. A good passivation layer was formed in NaOH due to the cobalt and nickel oxides on the particle surfaces. - Highlights: • Ni{sub x}Co{sub 100-x} alloys were synthesized by mechanical alloying • Milling time decrease size and enhances crystallinity. • Oxygen is not present in a significant percentage in bulk but is detected on the surface. • Magnetic saturation moment is 1.05 mB/atom and decrease with mechanical allowing time • Corrosion resistance is higher in NaOH than in NaCl or HCl solutions.

Corrosion and protection of magnesium alloys

Energy Technology Data Exchange (ETDEWEB)

Ghali, E. [Laval Univ., Quebec City, PQ (Canada). Dept. of Mining and Metallurgy

2000-07-01

The oxide film on magnesium offers considerable surface protection in rural and some industrial environments and the corrosion rate lies between that of aluminum and low carbon steels. Galvanic coupling of magnesium alloys, high impurity content such as Ni, Fe, Cu and surface contamination are detrimental for corrosion resistance of magnesium alloys. Alloying elements can form secondary particles which are noble to the Mg matrix, thereby facilitating corrosion, or enrich the corrosion product thereby possibly inhibiting the corrosion rate. Bimetallic corrosion resistance can be increased by fluxless melt protection, choice of compatible alloys, insulating materials, and new high-purity alloys. Magnesium is relatively insensible to oxygen concentration. Pitting, corrosion in the crevices, filiform corrosion are observed. Granular corrosion of magnesium alloys is possible due to the cathodic grain-boundary constituent. More homogeneous microstructures tend to improve corrosion resistance. Under fatigue loading conditions, microcrack initiation in Mg alloys is related to slip in preferentially oriented grains. Coating that exclude the corrosive environments can provide the primary defense against corrosion fatigue. Magnesium alloys that contain neither aluminum nor zinc are the most SCC resistant. Compressive surface residual stresses as that created by short peening increase SCC resistance. Cathodic polarization or cladding with a SCC resistant sheet alloy are good alternatives. Effective corrosion prevention for magnesium alloy components and assemblies should start at the design stage. Selective surface preparation, chemical treatment and coatings are recommended. Oil application, wax coating, anodizing, electroplating, and painting are possible alternatives. Recently, it is found that a magnesium hydride layer, created on the magnesium surface by cathodic charging in aqueous solution is a good base for painting. (orig.)

Synthesis and characterization of binder-free Cr3C2 coatings on nickel-based alloys for molten fluoride salt corrosion resistance

International Nuclear Information System (INIS)

Brupbacher, Michael C.; Zhang, Dajie; Buchta, William M.; Graybeal, Mark L.; Rhim, Yo-Rhin; Nagle, Dennis C.; Spicer, James B.

2015-01-01

Under various conditions, chromium carbides appear to be relatively stable in the presence of molten fluoride salts and this suggests that their use in corrosion resistant coatings for fluoride salt environments could be beneficial. One method for producing these coatings is the carburization of sprayed Cr coatings using methane-containing gaseous precursors. This process has been investigated for the synthesis of binder-free chromium carbide coatings on nickel-based alloy substrates for molten fluoride salt corrosion resistance. The effects of the carburization process on coating microstructure have been characterized using X-ray diffraction (XRD) and scanning electron microscopy (SEM) in conjunction with energy dispersive spectroscopy (EDS). Both plasma-sprayed and cold-sprayed Cr coatings have been successfully converted to Cr 3 C 2 , with the mechanism of conversion being strongly influenced by the initial porosity in the as-deposited coatings

Effects of alloying elements (Mn, Co, Al, W, Sn, B, C and S) on biodegradability and in vitro biocompatibility of pure iron.

Science.gov (United States)

Liu, B; Zheng, Y F

2011-03-01

Pure iron was determined to be a valid candidate material for biodegradable metallic stents in recent animal tests; however, a much faster degradation rate in physiological environments was desired. C, Mn, Si, P, S, B, Cr, Ni, Pb, Mo, Al, Ti, Cu, Co, V and W are common alloying elements in industrial steels, with Cr, Ni, Mo, Cu, Ti, V and Si being acknowledged as beneficial in enhancing the corrosion resistance of iron. The purpose of the present work (using Fe-X binary alloy models) is to explore the effect of the remaining alloying elements (Mn, Co, Al, W, B, C and S) and one detrimental impurity element Sn on the biodegradability and biocompatibility of pure iron by scanning electron microscopy, X-ray diffraction, metallographic observation, tensile testing, microhardness testing, electrochemical testing, static (for 6 months) and dynamic (for 1 month with various dissolved oxygen concentrations) immersion testing, cytotoxicity testing, hemolysis and platelet adhesion testing. The results showed that the addition of all alloying elements except for Sn improved the mechanical properties of iron after rolling. Localized corrosion of Fe-X binary alloys was observed in both static and dynamic immersion tests. Except for the Fe-Mn alloy, which showed a significant decrease in corrosion rate, the other Fe-X binary alloy corrosion rates were close to that of pure iron. It was found that compared with pure iron all Fe-X binary alloys decreased the viability of the L929 cell line, none of experimental alloying elements significantly reduced the viability of vascular smooth muscle cells and all the elements except for Mn increased the viability of the ECV304 cell line. The hemolysis percentage of all Fe-X binary alloy models were less than 5%, and no sign of thrombogenicity was observed. In vitro corrosion and the biological behavior of these Fe-X binary alloys are discussed and a corresponding mechanism of corrosion of Fe-X binary alloys in Hank's solution proposed. As a

Pitting corrosion resistant austenite stainless steel

Science.gov (United States)

van Rooyen, D.; Bandy, R.

A pitting corrosion resistant austenite stainless steel comprises 17 to 28 wt. % chromium, 15 to 26 wt. % nickel, 5 to 8 wt. % molybdenum, and 0.3 to 0.5 wt. % nitrogen, the balance being iron, unavoidable impurities, minor additions made in the normal course of melting and casting alloys of this type, and may optionally include up to 10 wt. % of manganese, up to 5 wt. % of silicon, and up to 0.08 wt. % of carbon.

Influence of γ-phase on corrosion resistance of Zn–Ni alloy electrodeposition from acetate electrolytic bath

Science.gov (United States)

Selvaraju, V.; Thangaraj, V.

2018-05-01

The electrodeposition of Zn–Ni alloy containing 10% to 15% nickel was deposited from acetate electrolytic bath. The effect of current density, pH, temperature, cathodic current efficiency on the deposition of Zn–Ni alloy and the throwing power ability of the solution was investigated. The composition of the deposits and the morphology were strongly influenced by the temperature and applied current density. Corrosion resistance of a Zn–Ni alloy deposit was increases with the increase of current density. Zn–Ni alloy deposits shows higher corrosion resistance at optimum current density of 3.0 A dm‑2. X-Ray diffraction measurement confirms the presence of γ –phase Zn–Ni alloy deposition. The XRD reflection of Zn–Ni (831) was found to be increased with increase in current density. SEM studies reveal that the nanovial structure of Zn–Ni alloy deposited at 3.0 A dm‑2 gives high protection against corrosion.

Iron-niobium-aluminum alloy having high-temperature corrosion resistance

Science.gov (United States)

Hsu, Huey S.

1988-04-14

An alloy for use in high temperature sulfur and oxygen containing environments, having aluminum for oxygen resistance, niobium for sulfur resistance and the balance iron, is discussed. 4 figs., 2 tabs.

Development and characterization of protective nickel coatings by CVD process for non-ferrous metals and alloys

International Nuclear Information System (INIS)

Haq, A.U.

2012-01-01

Objective of this thesis is the formation of adhesive and corrosion resistant nickel film on aluminum, aluminum-lithium (Li 0.5 %) alloy and copper substrates by chemical vapor deposition (CVD) technique. Different surface preparation treatments such as electropolishing, anodizing and pickling are applied to the aforementioned substrates and its effect on the adhesion and corrosion resistance of nickel coating is studied. Nickel coating is deposited on different substrates by using already optimized parameters of 190-200 degree C deposition temperature, 9-8 x 10/sup -1/ Torr pressure during deposition, pure nickel-tetra-carbonyl gas, and induction heating source and 5 minutes deposition time. Substrates subjected to pickling treatment show excellent adhesion of nickel coating with a value of 5B based on ASTM standard while electropolished substrates show valve of 3B. XRD characterization of the nickel film show characteristic peaks of nickel confirming its phase purity. The SEM images show that nickel coating follows the surface features of the substrate. The pickled surface results in film with rough morphology than electropolished or anodized surface. The corrosion resistance of both uncoated and coated substrates is studied by monitoring its open circuit potential in different electrolytes (brine solution, sea and distilled water) at different temperatures. All substrates coated with nickel show 120-400mV potential difference compare with uncoated substrates in different electrolytes. (author)

Pitting corrosion studies on nitrogen implanted 316L SS for biomedical applications

International Nuclear Information System (INIS)

Subbaiyan, M.; Veerabadran, K.M.; Thampi, N.S.; Kanwar Krishnan; Kamachi Mudali, U.; Dayal, R.K.

1997-01-01

Traditionally, human bone fracture and defects have been corrected using metal and alloy fixing devices. Austenitic stainless steels (such as 316L alloy studied here) are favoured because of low cost, compared to titanium alloys, ease of fabrication and fair corrosion resistance. Localized attack on 316l stainless steel, however, results in iron, chromium and nickel ions leaching into surrounding body fluids. This study reports on the successful use of nitrogen ion implantation into 316lSS to evaluate the optimum dose needed to minimise this localised attack, in a physiological saline solution. (UK)

Cadmium ban spurs interest in zinc-nickel coating for corrosive aerospace environments

Energy Technology Data Exchange (ETDEWEB)

Bates, J. (Pure Coatings Inc., West Palm Beach, FL (United States))

1994-02-01

OSHA recently reduced the permissible exposure level for cadmium. The new standard virtually outlaws cadmium production and use, except in the most cost-insensitive applications. Aerospace manufacturers, which use cadmium extensively in coatings applications because of the material's corrosion resistance, are searching for substitutes. The most promising alternative found to date is a zinc-nickel alloy. Tests show that the alloy outperforms cadmium without generating associated toxicity issues. As a result, several major manufacturing and standards organizations have adopted the zinc-nickel compound as a standard cadmium replacement. The basis for revising the cadmium PEL -- which applies to occupational exposure in industrial, agricultural and maritime occupations -- is an official OSHA determination that employees exposed to cadmium under the existing PEL face significant health risks from lung cancer and kidney damage. In one of its principal uses, cadmium is electroplated to steel, where it acts as an anticorrosive agent.

Anodic behavior of nickel alloys in media containing bicarbonate ions

International Nuclear Information System (INIS)

Zadorozne, N.S; Carranza, R. M.; Giordano, C.M.

2011-01-01

Alloy 22 has been designed to resist corrosion in oxidizing and reducing conditions. Thanks to these properties it is considered a possible candidate for the fabrication of containers of high-level radioactive waste. Since the containers provide services in natural environments characterized by multi-ionic solutions, it is estimated they could suffer three types of deterioration: general corrosion, localized corrosion (specifically crevice corrosion) and stress corrosion cracking (SCC). It has been confirmed that the presence of bicarbonate and chloride ions is required in order to produce cracking. It has also been determined that the susceptibility to SCC could be related to the occurrence of an anodic peak in the polarization curves in these media potentials below trans-passivity. The aim of this work is to study the anodic behavior of Alloy 22 in different media containing bicarbonate and chloride ions in various concentrations and temperatures and compare the results with other alloys containing nickel, and relate them to the susceptibility to stress corrosion cracking in a future job. Polarization curves were made on alloy 22 (Ni-Cr-Mo), 600 (Ni- Cr-Fe), 800h (Ni-Fe- Cr) and 201 (Ni commercially pure) in the following environments: 1.148 mol/L NaHCO 3 , 1.148 mol/L NaHCO 3 + 1 mol/L NaCl, 1.148 mol/L NaHCO 3 + 0.1 mol/L NaCl. The tests were performed at the following temperatures: 90°C, 75°C, 60°C and 25°C. It was found that alloy 22 has a current peak in the anodic domain at potentials below trans-passivity between 200 and 300 m VECS, when the test temperature was 90°C. The potential, at which this peak occurred, increased with decreasing temperature. Also there was a variation of the peak with the composition of the solution. When bicarbonate ions were added to a solution containing chloride ions, the peak potential shifted to higher current densities, depending on the concentration of added chloride ions. It was found that diminishing the content of

Annealing texture of rolled nickel alloys

International Nuclear Information System (INIS)

Meshchaninov, I.V.; Khayutin, S.G.

1976-01-01

A texture of pure nickel and binary alloys after the 95% rolling and annealing has been studied. Insoluble additives (Mg, Zr) slacken the cubic texture in nickel and neral slackening of the texture (Zr). In the case of alloying with silicium (up to 2%) the texture practically coinsides with that of a technical-grade nickel. The remaining soluble additives either do not change the texture of pure nickel (C, Nb) or enhance the sharpness and intensity of the cubic compontnt (Al, Cu, Mn, Cr, Mo, W, Co -at their content 0.5 to 2.0%). A model is proposed by which variation of the annealing texture upon alloying is caused by dissimilar effect of the alloying elements on the mobility of high- and low-angle grain boundaries

Thermal Analysis in the Technological “Step” Test of H282 Nickel Alloy

Directory of Open Access Journals (Sweden)

Pirowski Z.

2015-03-01

Full Text Available Superalloys show a good combination of mechanical strength and resistance to surface degradation under the influence of chemically active environments at high temperature. They are characterized by very high heat and creep resistance. Their main application is in gas turbines, chemical industry, and in all those cases where resistance to creep and the aggressive corrosion environment is required. Modern jet engines could never come into use if not for progress in the development of superalloys. Superalloys are based on iron, nickel and cobalt. The most common and the most interesting group includes superalloys based on nickel. They carry loads at temperatures well in excess of the eighty percent of the melting point. This group includes the H282 alloy, whose nominal chemical composition is as follows (wt%: Ni - base, Fe - max. 1.5%, Al - 1.5% Ti - 2.1%, C - 0.06% Co - 10% Cr - 20% Mo - 8.5%. This study shows the results of thermal analysis of the H282 alloy performed on a cast step block with different wall thickness. Using the results of measurements, changes in the temperature of H282 alloy during its solidification were determined, and the relationship dT / dt = f (t was derived. The results of the measurements taken at different points in the cast step block allowed identifying a number of thermal characteristics of the investigated alloy and linking the size of the dendrites formed in a metal matrix (DAS with the thermal effect of solidification. It was found that the time of solidification prolonged from less than ome minute at 10 mm wall thickness to over seven minutes at the wall thickness of 44 mm doubled the value of DAS.

Intergranular tellurium cracking of nickel-based alloys in molten Li, Be, Th, U/F salt mixture

Science.gov (United States)

Ignatiev, Victor; Surenkov, Alexander; Gnidoy, Ivan; Kulakov, Alexander; Uglov, Vadim; Vasiliev, Alexander; Presniakov, Mikhail

2013-09-01

In Russia, R&D on Molten Salt Reactor (MSR) are concentrated now on fast/intermediate spectrum concepts which were recognized as long term alternative to solid fueled fast reactors due to their attractive features: strong negative feedback coefficients, easy in-service inspection, and simplified fuel cycle. For high-temperature MSR corrosion of the metallic container alloy in primary circuit is the primary concern. Key problem receiving current attention include surface fissures in Ni-based alloys probably arising from fission product tellurium attack. This paper summarizes results of corrosion tests conducted recently to study effect of oxidation state in selected fuel salt on tellurium attack and to develop means of controlling tellurium cracking in the special Ni-based alloys recently developed for molten salt actinide recycler and tranforming (MOSART) system. Tellurium corrosion of Ni-based alloys was tested at temperatures up to 750 °C in stressed and unloaded conditions in molten LiF-BeF2 salt mixture fueled by about 20 mol% of ThF4 and 2 mol% of UF4 at different [U(IV)]/[U(III)] ratios: 0.7, 4, 20, 100 and 500. Following Ni-based alloys (in mass%): HN80М-VI (Mo—12, Cr—7.6, Nb—1.5), HN80МТY (Mo—13, Cr—6.8, Al—1.1, Ti—0.9), HN80МТW (Mo—9.4, Cr—7.0, Ti—1.7, W—5.5) and ЕМ-721 (W—25.2, Cr—5.7, Ti—0.17) were used for the study in the corrosion facility. If the redox state the fuel salt is characterized by uranium ratio [U(IV)]/[U(III)] uranium intermetallic compounds and alloys with nickel and molybdenum. This leads to spontaneous behavior of alloy formation processes on the specimens' surface and further diffusion of uranium deep into the metallic phase. As consequence of this films of intermetallic compounds and alloys of nickel, molybdenum, tungsten with uranium are formed on the alloys specimens' surface, and intergranular corrosion does not take place. In the fuel salt with [U(IV)]/[U(III)] = 4-20 the potentials of uranium

Pacific Northwest National Laboratory Investigation of the Stress Corrosion Cracking in Nickel-Base Alloys, Volume 2

Energy Technology Data Exchange (ETDEWEB)

Bruemmer, Stephen M.; Toloczko, Mychailo B.; Olszta, Matthew J.

2012-03-01

The objective of this program is to evaluate the primary water stress corrosion cracking (PWSCC) susceptibility of high chromium alloy 690 and its weld metals, establish quantitative measurements of crack-growth rates and determine relationships among cracking susceptibility, environmental conditions and metallurgical characteristics. Stress-corrosion, crack-growth rates have been determined for 12 alloy 690 specimens, 11 alloy 152/52/52M weld metal specimens, 4 alloy 52M/182 overlay specimens and 2 alloy 52M/82 inlay specimens in simulated PWR primary water environments. The alloy 690 test materials included three different heats of extruded control-rod-drive mechanism (CRDM) tubing with variations in the initial material condition and degree of cold work for one heat. Two cold-rolled (CR) alloy 690 plate heats were also obtained and evaluated enabling comparisons to the CR CRDM materials. Weld metal, overlay and inlay specimens were machined from industry mock ups to provide plant-representative materials for testing. Specimens have been tested for one alloy 152 weld, two alloy 52 welds and three alloy 52M welds. The overlay and inlay specimens were prepared to propagate stress-corrosion cracks from the alloy 182 or 82 material into the more resistant alloy 52M. In all cases, crack extension was monitored in situ by direct current potential drop (DCPD) with length resolution of about +1 µm making it possible to measure extremely low growth rates approaching 5x10-10 mm/s. Most SCC tests were performed at 325-360°C with hydrogen concentrations from 11-29 cc/kg; however, environmental conditions were modified during a few experiments to evaluate the influence of temperature, water chemistry or electrochemical potential on propagation rates. In addition, low-temperature (~50°C) cracking behavior was examined for selected alloy 690 and weld metal specimens. Extensive characterizations have been performed on material microstructures and stress-corrosion cracks by

Study on Corrosion of Materials by Fluoric Acid and Silicofluoric Acid

International Nuclear Information System (INIS)

Park, Kun You; Kwon, Yeong Soo; Kuk, Myung Ho; Kim, Myun Sup

1986-01-01

The corrosion properties of 304 Stainless steel, Cupro-nickel, NiCrMo alloy in hydrofluoric acid and silicofluoric acid has been studied. The corrosion resistance of NiCrMo alloy and Cupro-nickel in hydrofluoric acid or mixed acid of hydrofluoric and sulfuric acid is excellent. Because of lower corrosion resistance of 304 Stainless steel, it would not be used for these corrosion resistant materials. The corrosion activation energy of 304 Stainless steel, Cupro-nickel and NiCrMo alloy in 40% HF solution are 42.7, 58.9 and 89.7 kJ/mol, respectively. By these values, it is assumed that the corrosion rate determining step is the chemical reaction on surface of metals. In the plastics, Teflon and polychloro tetrafluoroethylene are most excellent for corrosion resistance in hydrofluoric acid

Comparison of inorganic inhibitors of copper, nickel and copper-nickels in aqueous lithium bromide solution

International Nuclear Information System (INIS)

Munoz, A. Igual; Anton, J. Garcia; Guin-tilde on, J.L.; Herranz, V. Perez

2004-01-01

The electrochemical behavior of copper, nickel and two copper-nickel (Cu90/Ni10 and Cu70/Ni30) alloys in 850 g/L LiBr solution in the absence and presence of three different inorganic inhibitors (chromate CrO 4 2- , molybdate MoO 4 2- , and tetraborate B 4 O 7 2- ) has been studied. Differences in inhibition efficiency are discussed in terms of potentiodynamic and cyclic measurements. The best protection is obtained by adding chromate to the 850 g/L LiBr solution while the inhibition efficiencies of molybdate and tetraborate ions were not markedly high. Very aggressive anions, such as bromides, in the present experimental conditions, notably reduce the action of the less efficient molecules (molybdate and tetraborate), but not that of the most efficient ones (chromate). The results of the investigation show that the inhibiting properties depend on the nickel content in the alloy; this element improves the general corrosion resistance of the material in the sense that it shifts free corrosion potential towards more noble values and density corrosion currents towards lower levels. The nickel content in the alloy also enlarges the passivating region of the materials in chromate and molybdate-containing solution; furthermore it decreases the current passivating values to lower values. Nickel addition improves the localized corrosion resistance in the bromide media

Corrosion of high-density sintered tungsten alloys

International Nuclear Information System (INIS)

Batten, J.J.; Moore, B.T.

1989-01-01

In comparative corrosion tests, the corrosion resistance of an Australian tungsten alloy (95% W, 3.5% Ni, 1.5% Fe) was found to be superior to three other tungsten alloys and, under certain conditions, even more corrosion-resistant than pure tungsten. Corrosion resistance was evaluated after immersion in both distilled water and 5% sodium chloride solutions, and in cyclic humidity and salt mist environments. For all but the Australian alloy, the rate of corrosion in sodium chloride solution was markedly less than that in distilated water. In all cases, alloys containing copper had the greatest corrosion rates. Corrosion mechanisms were investigated using a scanning electron microscope, analysis of corrosion products and galvanic corrosion studies. For the alloys, corrosion was attributed primarily to a galvanic reaction. Whether the tungsten or binder phase of the alloy became anodic, and thus was attacked preferentially, depended upon alloy composition and corrosion environment. 16 refs., 4 tabs., 4 figs

Polarized Neutron Reflectometry of Nickel Corrosion Inhibitors.

Science.gov (United States)

Wood, Mary H; Welbourn, Rebecca J L; Zarbakhsh, Ali; Gutfreund, Philipp; Clarke, Stuart M

2015-06-30

Polarized neutron reflectometry has been used to investigate the detailed adsorption behavior and corrosion inhibition mechanism of two surfactants on a nickel surface under acidic conditions. Both the corrosion of the nickel surface and the structure of the adsorbed surfactant layer could be monitored in situ by the use of different solvent contrasts. Layer thicknesses and roughnesses were evaluated over a range of pH values, showing distinctly the superior corrosion inhibition of one negatively charged surfactant (sodium dodecyl sulfate) compared to a positively charged example (dodecyl trimethylammonium bromide) due to its stronger binding interaction with the surface. It was found that adequate corrosion inhibition occurs at significantly less than full surface coverage.

Corrosion of titanium alloys in concentrated chloride solutions at temperature up to 160 deg C

International Nuclear Information System (INIS)

Ruskol, Yu.S.; Viter, L.I.; Balakin, A.I.; Fokin, M.N.

1982-01-01

Resistance of VT1-0 titanium and 4200, 4207 titanium alloys to pitting and total corrosion in chlorides of cadmium, potassium, nickel, ammonium, barium, calcium, lithium, magnesium in respect to pH value and temperature (120,140,160 deg C) is determined. The results obtained are presented as nomograms of stability. Possible reasons for corrosion behaviour of titanium in each of the chlorides are discussed

Improving of Corrosion Resistance of Aluminum Alloys by Removing Intermetallic Compound

International Nuclear Information System (INIS)

Seri, Osami

2008-01-01

It is well known that iron is one of the most common impurity elements sound in aluminum and its alloys. Iron in the aluminum forms an intermetallic compounds such as FeAl 3 . The FeAl 3 particles on the aluminum surface are one of the most detrimental phases to the corrosion process and anodizing procedure for aluminum and its alloys. Trial and error surface treatment will be carried out to find the preferential and effective removal of FeAl 3 particles on the surfaces without dissolution of aluminum matrix around the particles. One of the preferable surface treatments for the aim of getting FeAl 3 free surface was an electrochemical treatment such as cathodic current density of -2 kAm -2 in a 20-30 mass% HNO 3 solution for the period of 300s. The corrosion characteristics of aluminum surface with FeAl 3 free particles are examined in a 0.1 kmol/m 3 NaCl solution. It is found that aluminum with free FeAl 3 particles shows higher corrosion resistance than aluminum with FeAl 3 particles

Passive Corrosion Behavior of Alloy 22

International Nuclear Information System (INIS)

R.B. Rebak; J.H. Payer

2006-01-01

Alloy 22 (NO6022) was designed to stand the most aggressive industrial applications, including both reducing and oxidizing acids. Even in the most aggressive environments, if the temperature is lower than 150 F (66 C) Alloy 22 would remain in the passive state having particularly low corrosion rates. In multi-ionic solutions that may simulate the behavior of concentrated ground water, even at near boiling temperatures, the corrosion rate of Alloy 22 is only a few nano-meters per year because the alloy is in the complete passive state. The corrosion rate of passive Alloy 22 decreases as the time increases. Immersion corrosion testing also show that the newer generation of Ni-Cr-Mo alloys may offer a better corrosion resistance than Alloy 22 only in some highly aggressive conditions such as in hot acids

Corrosion resistance of Ni-Cr-Mo alloys. Chemical composition and metallurgical condition's effects

International Nuclear Information System (INIS)

Zadorozne, N.S.; Rebak, Raul B.

2009-01-01

Ni-Cr-Mo alloys offer an outstanding corrosion resistance in a wide variety of highly-corrosive environments. This versatility is due to the excellent performance of nickel in hot alkaline solutions and the beneficial effect of chromium and molybdenum in oxidizing and reducing conditions, respectively. Alloy C-22 (22 % Cr-13 % Mo-3% W) is a well known versatile member of this family. Due to its excellent corrosion resistance in a wide variety of environments, Alloy C-22 has been selected for the fabrication of the corrosion-resistant outer shell of the high-level nuclear waste container. The increasing demand of the industry for corrosion resistant alloys with particular properties of corrosion and mechanical resistance has led to the development of new alloys. Alloy C-22HS (Ni-21 % Cr-17 % Mo) is a new high-strength corrosion resistant material recently developed and introduced into the market. This alloy provides a corrosion resistance comparable with that of other C-type alloys, and it can also be age hardened to effectively double its yield strength. HASTELLOY HYBRID-BC1 (Ni-22 % Mo-15 % Cr) is a new development intended for filling the gap between Ni-Mo and Ni-Cr-Mo alloys. This novel alloy is able to withstand HCl and H 2 SO 4 , even in the presence of dissolved oxygen and other oxidizing species. Its resistance to chloride-induced pitting corrosion, crevice corrosion and stress corrosion cracking is also remarkable. Thermal aging of Ni-Cr-Mo alloys leads to microstructure changes depending on the temperature range and exposure time at temperature. A Long Range Ordering (LRO) reaction can occur in the range of 350 C degrees to 600 C degrees, producing an ordered Ni 2 (Cr,Mo) phase. This ordering reaction does not seem to affect the corrosion resistance and produces only a slight loss in ductility. LRO transformation is homogeneous and has proven to be useful to fabricate the age-hard enable Alloy C22-HS. Tetrahedral Close Packed (TCP) phases, like μ, σ and

DEVELOPMENT OF TREAD ON THE BASIS OF COLOR ALLOYS RECYCLED IRON-CARBON ALLOYS PROTECTION FROM CORROSION

Directory of Open Access Journals (Sweden)

A. A. Pivovarchyk

2016-01-01

Full Text Available The results of development of the compositions of protectors for the corrosion protection low-carbon alloys used in the automotive industry, using as the raw material of the secondary aluminum raw materials. The results of research on the effectiveness of the tread designed to protect the alloy composition.

Corrosion phase formation on container alloys in basalt repository environments

International Nuclear Information System (INIS)

Johnston, R.G.; Anantatmula, R.P.; Lutton, J.M.; Rivera, C.L.

1986-01-01

The Basalt Waste Isolation Project is evaluating the suitability of basalt in southeastern Washington State as a possible location for a nuclear waste repository. The performance of the waste package, which includes the waste form, container, and surrounding packing material, will be affected by the stability of container alloys in the repository environment. Primary corrosion phases and altered packing material containing metals leached from the container may also influence subsequent reactions between the waste form and repository environment. Copper- and iron-based alloys were tested at 50 0 to 300 0 C in an air/steam environment and in pressure vessels in ground-water-saturated basalt-bentonite packing material. Reaction phases formed on the alloys were identified and corrosion rates were measured. Changes in adhering packing material were also evaluated. The observed reactions and their possible effects on container alloy durability in the repository are discussed

Backfill barriers: the use of engineered barriers based on geologic materials to assure isolation of radioactive wastes in a repository. [Nickel-iron alloys

Energy Technology Data Exchange (ETDEWEB)

Apps, J.A.; Cook, N.G.W.

1981-06-01

A preliminary assessment is made to show that canisters fabricated of nickel-iron alloys, and surrounded by a suitable backfill, may produce an engineered barrier where the canister material is thermodynamically stable with respect to its environment. As similar conditions exist in nature, the performance of such systems as barriers to isolate radionuclides can be predicted over very long periods, of the order of 10/sup 6/ years.

Investigations of carbon diffusion and carbide formation in nickel-based alloys

International Nuclear Information System (INIS)

Schulten, R.; Bongartz, K.; Quadakkers, W.J.; Schuster, H.; Nickel, H.

1989-11-01

The present thesis describes the carburization behaviour of nickel based alloys in heavily carburizing environments. The mechanisms of carbon diffusion and carbide precipitation in NiCr alloys with and without ternary additions of iron, cobalt or molybdenum have been investigated. Using the results of carburization experiments, a mathematical model which describes carbon diffusion and carbide formation, was developed. The simulation of the carburization process was carried out by an iterative calculation of the local thermodynamic equilibrium in the alloy. An accurate description of the carbon profiles as a function of time became possible by using a finite-difference calculation. (orig.) [de

Corrosion in the off-gas system of a radioactive-waste incinerator

International Nuclear Information System (INIS)

Jenkins, C.F.; Peters, J.J.

1987-01-01

Corrosion in a low-level radioactive-waste incinerator off-gas system at the Department of Energy's Savannah River Plant is discussed. Severe corrosive attack and failure of an alloy 600 part exposed to high-temperature (>1000 0 C) gases was observed. Rapid attack of carbon steel components, and cracking of austenitic stainless steel parts also occurred at locations where lower gas temperatures and periodic condensate exposure occurred. Investigation showed HCl, SO 2 , SO 3 and phosphorus-oxides were present and contributed to the failures. Mechanisms of high-temperature failure include alloy separation and reactions with phosphorus. Coupons placed in the exhaust stream have provided information for selection of future materials of construction for system components. Several nickel- and iron-base alloys, and a stainless steel with an aluminum-diffusion coating were investigated

Localized corrosion and stress corrosion cracking of candidate materials for high-level radioactive waste disposal containers in U.S

International Nuclear Information System (INIS)

Farmer, J.C.; McCright, R.D.

1989-01-01

Three ion-based to nickel-based austenitic alloys and three copper-based alloys are being considered in the United States as candidate materials for the fabrication of high-level radioactive waste containers. The austenitic alloys are Types 304L and 316L stainless steels as well as the high-nickel material Alloy 825. The copper-based alloys are CDA 102 (oxygen-free copper) CDA 613 (Cu7Al), and CDA 715 (Cu-30Ni). Waste in the forms of spent fuel assemblies from reactors and borosilicate glass will be sent to a proposed repository at Yucca Mountain, Nevada. The decay of radionuclides will result in the generation of substantial heat and in gamma radiation. Container materials may undergo any of several modes of degradation in this environment, including: undesirable phase transformations due to a lack of phase stability; atmospheric oxidation; general aqueous corrosion; pitting; crevice corrosion; intergranular stress corrosion cracking (IGSCC); and transgranular stress corrosion cracking (TGSCC). This paper is an analysis of data from the literature relevant to the pitting, crevice corrosion, and stress corrosion cracking (SCC) of these alloys

Seal welded cast iron nuclear waste container

International Nuclear Information System (INIS)

Filippi, A.M.; Sprecace, R.P.

1987-01-01

An article of manufacture is described comprising a cast iron container having an opening at one end and a cast iron plug; a first nickel-carbon alloy fusion weldable insert surrounding the opening and metallurgically bonded to the cast iron container at the one end of the container; a second nickel-carbon alloy insert metallurgically bonded to the cast iron plug located within the opening and surrounded by the first insert the inserts being jointed by a fusion bond in the opening without heating the cast iron container to an austenite formation temperature thereby sealing the interior of the container from the exterior ambient outside the opening; the nickel-carbon alloy containing about 2 to 5 w% carbon; and both the nickel-carbon alloy insert and the cast iron container have a microstructure containing a graphite phase

Modelling of zirconium alloys corrosion in LWRs

International Nuclear Information System (INIS)

Kritskij, V.G.; Berezina, I.G.; Kritskij, A.V.; Stjagkin, P.S.

1999-01-01

Chemical parameters, that exerted effect on Zr+1%Nb alloy corrosion and deserved consideration during reactor operation, were defined and a model was developed to describe the influence of physical and chemical parameters on zirconium alloys corrosion in nuclear power plants. The model is based on the correlation between the zirconium oxide solubility in high-temperature water under the influence of the chemical parameters and the measured values of fuel cladding corrosion under LWR conditions. The intensity of fuel cladding corrosion in the primary circuits depends on the coolant water quality, growth of iron oxide deposits and vaporization portion. Mathematically, the oxidation rate can be expressed as a sum of heat and radiation components. The temperature dependence on the oxidation rate can be described by the Arrenius equation. The radiation component of Zr uniform corrosion equation is a function of several factors such as neutron fluency, the temperature the metallurgical composition and et. We assume that the main factor is the changing of water chemistry and the H 2 O 2 concentration play the determinative role. Probably, the influence of H 2 O 2 is based on the formation of unstable compound ZrO 3 ·nH 2 O and Zr(OH) 4 with high solubility. The validity of the used formulae was confirmed by corrosion measurements on WWER and RBMK fuel cladding. The model can be applied for calculating the reliability of nuclear fuel operation. (author)

Optimization of the dissolved hydrogen level in PWR to mitigate stress corrosion cracking of nickel alloys. Bibliographic review, modelling and recommendations

International Nuclear Information System (INIS)

Labousse, M.; Deforge, D.; Gressier, F.; Taunier, S.; Le Calvar, M.

2012-09-01

Nickel based alloys Stress Corrosion Cracking (SCC) has been a major concern for the Nuclear Power Plants (NPP) utilities since more than 40 years. At EDF, this issue led to the replacement of all upper vessel heads and of most of the steam generators with Alloy 600 MA tubes. Under the scope of plant lifetime extension, there is some concerns about the behaviour of Bottom Mounted Instrumentation Nozzles (BMI) made of Alloy 600 welded with Alloy 182 and a few vessel dissimilar metal welds made of Alloy 82, for only three 1450 MWe plants. It is considered for long that Primary Water Stress Corrosion Cracking (PWSCC) is influenced by the dissolved hydrogen (DH) level in primary coolant. Now, the whole community clearly understands that there is a hydrogen level corresponding to a maximum in terms of SCC susceptibility. Many experimental studies were done worldwide to optimize the hydrogen level in primary water during power operation, both in terms of SCC initiation and propagation. From these studies, most of American plants decided to increase the dissolved hydrogen level in order to mitigate crack propagation. Conversely, in Japan, based on crack initiation data, it is thought that drastically decreasing the hydrogen content would rather be beneficial. In order to consolidate EDF position, a review of laboratory tests data was made. Studies on the influence of hydrogen on nickel alloys 600 and 182 PWSCC were compiled and rationalized. Data were collapsed using a classical Gaussian model, such as initially proposed by Morton et al. An alternative model based on more phenomenological considerations was also proposed. Both models lead to similar results. The maximum susceptibility to SCC cracking appears to be rather consistent with the Ni/NiO transition, which was not taken as an initial hypothesis. Regarding crack initiation, an inverse Gaussian model was proposed. Based on the current hydrogen concentration range during power operation and considering components

Characterization of the dissimilar welding - austenitic stainless steel with filler metal of the nickel alloy

International Nuclear Information System (INIS)

Soares, Bruno Amorim; Schvartzman, Monica Maria de Abreu Mendonca; Campos, Wagner Reis da Costa

2007-01-01

In elevated temperature environments, austenitic stainless steel and nickel alloy has a superior corrosion resistance due to its high Cr content. Consequently, this alloys is widely used in nuclear reactors components and others plants of energy generation that burn fossil fuel or gas, chemical and petrochemical industries. The object of the present work was to research the welding of AISI 304 austenitic stainless steel using the nickel alloy filler metals, Inconel 625. Gas tungsten arc welding, mechanical and metallographic tests, and compositional analysis of the joint were used. A fundamental investigation was undertaken to characterize fusion boundary microstructure and to better understand the nature and character of boundaries that are associated with cracking in dissimilar welds. The results indicate that the microstructure of the fusion zone has a dendritic structure, inclusions, and precipitated phases containing Ti and Nb are present in the inter-dendritic region. In some parts near to the fusion line it can be seen a band in the weld, probably a eutectic phase with lower melting point than the AISI 304, were the cracking may be beginning by stress corrosion. (author)

Increased corrosion resistance of the AZ80 magnesium alloy by rapid solidification.

Science.gov (United States)

Aghion, E; Jan, L; Meshi, L; Goldman, J

2015-11-01

Magnesium (Mg) and Mg-alloys are being considered as implantable biometals. Despite their excellent biocompatibility and good mechanical properties, their rapid corrosion is a major impediment precluding their widespread acceptance as implantable biomaterials. Here, we investigate the potential for rapid solidification to increase the corrosion resistance of Mg alloys. To this end, the effect of rapid solidification on the environmental and stress corrosion behavior of the AZ80 Mg alloy vs. its conventionally cast counterpart was evaluated in simulated physiological electrolytes. The microstructural characteristics were examined by optical microscopy, SEM, TEM, and X-ray diffraction analysis. The corrosion behavior was evaluated by immersion, salt spraying, and potentiodynamic polarization. Stress corrosion resistance was assessed by Slow Strain Rate Testing. The results indicate that the corrosion resistance of rapidly solidified ribbons is significantly improved relative to the conventional cast alloy due to the increased Al content dissolved in the α-Mg matrix and the correspondingly reduced presence of the β-phase (Mg17 Al12 ). Unfortunately, extrusion consolidated solidified ribbons exhibited a substantial reduction in the environmental performance and stress corrosion resistance. This was mainly attributed to the detrimental effect of the extrusion process, which enriched the iron impurities and increased the internal stresses by imposing a higher dislocation density. In terms of immersion tests, the average corrosion rate of the rapidly solidified ribbons was <0.4 mm/year compared with ∼2 mm/year for the conventionally cast alloy and 26 mm/year for the rapidly solidified extruded ribbons. © 2014 Wiley Periodicals, Inc.

Embrittlement of nickel-, cobalt-, and iron-base superalloys by exposure to hydrogen

Science.gov (United States)

Gray, H. R.

1975-01-01

Five nickel-base alloys (Inconel 718, Udimet 700, Rene 41, Hastelloy X, and TD-NiCr), one cobalt-base alloy (L-605), and an iron-base alloy (A-286) were exposed in hydrogen at 0.1 MN/sq m (15 psi) at several temperatures in the range from 430 to 980 C for as long as 1000 hours. These alloys were embrittled to varying degrees by such exposures in hydrogen. Embrittlement was found to be: (1) sensitive to strain rate, (2) reversible, (3) caused by large concentrations of absorbed hydrogen, and (4) not associated with any detectable microstructural changes in the alloys. These observations are consistent with a mechanism of internal reversible hydrogen embrittlement.

Transpassive dissolution of alloy 625, chromium, nickel, and molybdenum in high-temperature solutions containing hydrochloric acid and oxygen

International Nuclear Information System (INIS)

Kritzer, P.; Boukis, N.; Dinjus, E.

2000-01-01

Coupons of nickel, molybdenum, chromium, and the nickel-based Alloy 625 (UNS 06625) were corroded in strongly oxidizing hydrochloric acid (HCl) solutions at 350 C and a pressure (p) of 24 MPa, with reaction times between 0.75 h and 50 h. For Alloy 625, the effect of surface roughness also was investigated. Nickel and molybdenum showed strong material loss after only 5 h of reaction as a result of the instability of the solid oxides formed under experimental conditions. The attack on chromium started at the grain boundaries. At longer reaction times, thick, spalling oxide layers formed on the surface. The attack on Alloy 625 also started at the grain boundaries and at inclusions leading to the formation of small pits. On polished surfaces, the growth of these pits occurred faster than on nonpolished surfaces, but fewer pits grew. Corrosion products formed at the surface consisted of oxygen and chromium. On isolated spots, nickel- and chlorine-containing products also were found

Nitrogen solubility in nickel base multicomponent melts

International Nuclear Information System (INIS)

Bol'shov, L.A.; Stomakhin, A.Ya.; Sokolov, V.M.; Teterin, V.G.

1984-01-01

Applicability of various methods for calculation of nitrogen solubility in high-alloyed nickel base alloys, containing Cr, Fe, W, Mo, Ti, Nb, has been estimated. A possibility is shown to use the formUla, derived for the calculation of nitrogen solubility in iron on the basis of statistical theory for a grid model of solution which does not require limitations for the content of a solvent component. The calculation method has been used for nickel alloys, with the concentration of solvent, iron, being accepted equal to zero, and employing parameters of nitrogen interaction as determined for iron-base alloys

Mechanical characteristics of heterogeneous structures obtained by high-temperature brazing of corrosion-resistant steels with rapidly quenched non-boron nickel-based alloys

Science.gov (United States)

Kalin, B.; Penyaz, M.; Ivannikov, A.; Sevryukov, O.; Bachurina, D.; Fedotov, I.; Voennov, A.; Abramov, E.

2018-01-01

Recently, the use rapidly quenched boron-containing nickel filler metals for high temperature brazing corrosion resistance steels different classes is perspective. The use of these alloys leads to the formation of a complex heterogeneous structure in the diffusion zone that contains separations of intermediate phases such as silicides and borides. This structure negatively affects the strength characteristics of the joint, especially under dynamic loads and in corrosive environment. The use of non-boron filler metals based on the Ni-Si-Be system is proposed to eliminate this structure in the brazed seam. Widely used austenitic 12Cr18Ni10Ti and ferrite-martensitic 16Cr12MoSiWNiVNb reactor steels were selected for research and brazing was carried out. The mechanical characteristics of brazed joints were determined using uniaxial tensile and impact toughness tests, and fractography was investigated by electron microscopy.

Repassivation potential for localized corrosion of Alloys 625 and C22 in simulated repository environments

International Nuclear Information System (INIS)

Cragnolino, G.A.; Dunn, D.S.; Sridhar, N.

1998-01-01

Two corrosion resistant nickel-based alloys, 625 and C22, have been selected by the US Department of Energy as candidate materials for the inner container of high-level radioactive waste packages. The susceptibility of these materials to localized corrosion was evaluated by measuring the repassivation potential as a function of solution chloride concentration and temperature using cyclic potentiodynamic polarization and lead-in-pencil potential step test methods. At intermediate Cl- concentrations, e.g., 0.028--0.4 M, the repassivation potential of alloy 625 is greater than that for alloy 825 and is dependent on the Cl- concentration. However, at higher concentrations, the repassivation potential is slightly less than that for alloy 825 and is weakly dependent on Cl- concentration. The repassivation potentials for alloy C-22 under all test conditions are considerably higher than those of either alloy 625 or 825 and are in the range where oxygen evolution is expected to occur

Stress corrosion in high-strength aluminum alloys

Science.gov (United States)

Dorward, R. C.; Hasse, K. R.

1980-01-01

Report describes results of stress-corrosion tests on aluminum alloys 7075, 7475, 7050, and 7049. Tests compare performance of original stress-corrosion-resistant (SCR) aluminum, 7075, with newer, higher-strength SCR alloys. Alloys 7050 and 7049 are found superior in short-transverse cross-corrosion resistance to older 7075 alloy; all alloys are subject to self-loading effect caused by wedging of corrosion products in cracks. Effect causes cracks to continue to grow, even at very-low externally applied loads.

Properties of super alloys for high temperature gas cooled reactor

International Nuclear Information System (INIS)

Izaki, Takashi; Nakai, Yasuo; Shimizu, Shigeki; Murakami, Takashi

1975-01-01

The existing data on the properties at high temperature in helium gas of iron base super alloys. Incoloy-800, -802 and -807, nickel base super alloys, Hastelloy-X, Inconel-600, -617 and -625, and a casting alloy HK-40 were collectively evaluated from the viewpoint of the selection of material for HTGRs. These properties include corrosion resistance, strength and toughness, weldability, tube making, formability, radioactivation, etc. Creep strength was specially studied, taking into consideration the data on the creep characteristics in the actual helium gas atmosphere. The necessity of further long run creep data is suggested. Hastelloy-X has completely stable corrosion resistance at high temperature in helium gas. Incoloy 800 and 807 and Inconel 617 are not preferable in view of corrosion resistance. The creep strength of Inconel 617 extraporated to 1,000 deg C for 100,000 hours in air was the greatest rupture strength of 0.6 kg/mm 2 in all above alloys. However, its strength in helium gas began to fall during a relatively short time, so that its creep strength must be re-evaluated in the use for long time. The radioactivation and separation of oxide film in primary construction materials came into question, Inconel 617 and Incoloy 807 showed high induced radioactivity intensity. Generally speaking, in case of nickel base alloys such as Hastelloy-X, oxide film is difficult to break away. (Iwakiri, K.)

Effect of water purity on intergranular stress corrosion cracking of stainless steel and nickel alloys in BWRs

Energy Technology Data Exchange (ETDEWEB)

Gordon, B. [Structural Integrity Associates (United States); Garcia, S. [Electric Power Research Institute (United States)

2011-07-01

Boiling water reactors (BWRs) operate with very high purity water. While even the utilization of a very low conductivity water (e.g., 0.06 {mu}S/cm) coolant cannot prevent intergranular stress corrosion cracking (IGSCC) of sensitized stainless steel and nickel alloys under oxygenated conditions, the presence of certain impurities in the coolant can dramatically increase the probability of this most insidious form of corrosion. The goal of this paper is to present the effect of effect of only a few ionic impurities plus zinc on the IGSCC propensities of BWR stainless steel piping and reactor internals under both oxygenated, i.e., normal water chemistry (NWC) and deoxygenated, i.e., hydrogen water chemistry (HWC) conditions. More specifically, of the numerous impurities identified in the BWR coolant (e.g., lithium, sodium, potassium, silica, borate, chromate, phosphate, sulphate, chloride, nitrate, cuprous, cupric, ferrous, etc.) only strong acid anions sulfate and chloride that are stable in the highly reducing crack tip environment rather than the bulk water conductivity will be discussed in detail. Nitrate will be briefly discussed as representing a species that is not thermodynamically stable in the crack while the effects of zinc is discussed as a deliberate additive to the BWR environment. (authors)

Compatibility of candidate structural materials with static gallium

International Nuclear Information System (INIS)

Luebbers, P.R.; Michaud, W.F.; Chopra, O.K.

1993-01-01

Scoping tests were conducted on compatibility of gallium with candidate structural materials, e.g., Type 316 SS, Inconel 625, and Nb-5 Mo-1 Zr alloy, as well as Armco iron, Nickel 270, and pure chronimum. Type 316 stainless steel is least resistant and Nb-5 Mo-1 Zr alloy is most resistant to corrosion in static gallium. At 400 degrees C, corrosion rates are ∼4.0, 0.5, and 0.03 mm/y for Type 316 SS, Inconel 625, and Nb-5 Mo-1 Zr alloy, respectively. The pure metals react rapidly with gallium. In contrast to findings in earlier studies, pure iron shows greater corrosion than does nickel. The corrosion rates at 400 degrees C are ≥90 and 17 mm/y, respectively, for Armco iron and Nickel 270. The results indicate that at temperatures up to 400 degrees C, corrosion occurs primarily by dissolution accompanied by formation of metal/gallium intermetallic compounds

Improving of Corrosion Resistance of Aluminum Alloys by Removing Intermetallic Compound

Energy Technology Data Exchange (ETDEWEB)

Seri, Osami [Muroran it., Hokkaido (Japan)

2008-06-15

It is well known that iron is one of the most common impurity elements sound in aluminum and its alloys. Iron in the aluminum forms an intermetallic compounds such as FeAl{sub 3}. The FeAl{sub 3} particles on the aluminum surface are one of the most detrimental phases to the corrosion process and anodizing procedure for aluminum and its alloys. Trial and error surface treatment will be carried out to find the preferential and effective removal of FeAl{sub 3} particles on the surfaces without dissolution of aluminum matrix around the particles. One of the preferable surface treatments for the aim of getting FeAl{sub 3} free surface was an electrochemical treatment such as cathodic current density of -2 kAm{sup -2} in a 20-30 mass% HNO{sub 3} solution for the period of 300s. The corrosion characteristics of aluminum surface with FeAl{sub 3} free particles are examined in a 0.1 kmol/m{sup 3} NaCl solution. It is found that aluminum with free FeAl{sub 3} particles shows higher corrosion resistance than aluminum with FeAl{sub 3} particles.

Cathodic protection of steel by electrodeposited zinc-nickel alloy coatings

Energy Technology Data Exchange (ETDEWEB)

Baldwin, K.R.; Smith, C.J.E. [Defence Research Agency, Farnborough (United Kingdom). Structural Materials Centre; Robinson, M.J. [Cranfield Univ. (United Kingdom). School of Industrial and Manufacturing Science

1995-12-01

The ability of electrodeposited zinc-nickel alloy coatings to cathodically protect steel was studied in dilute chloride solutions. The potential distribution along steel strips partly electroplated with zinc-nickel alloys was determined, and the length of exposed steel that was held below the minimum protection potential (E{sub prot}) was taken as a measure of the level of cathodic protection (CP) provided by the alloy coatings. The level of CP afforded by zinc alloy coatings was found to decrease with increasing nickel content. When nickel content was increased to {approx} {ge} 21 wt%, no CP was obtained. Surface analysis of uncoupled zinc-nickel alloys that were immersed in sodium chloride (NaCl) solutions showed the concentration of zinc decreased in the surface layers while the concentration of nickel increased, indicating that the alloys were susceptible to dezincification. The analysis of zinc-nickel alloy coatings on partly electroplated steel strips that were immersed in chloride solution showed a significantly higher level of dezincification than that found for uncoupled alloy coatings. This effect accounted for the rapid loss of CP afforded to steel by some zinc alloy coatings, particularly those with high initial nickel levels.

B2-ordered iron-aluminium alloys strengthening. Influence of additions (Ni and B) and microstructure

International Nuclear Information System (INIS)

Colas, David

2004-01-01

We study the effects of additions (Ni and B) and microstructure on the mechanical behaviour of 40 at. % Al iron-aluminium alloys. From a macroscopic point of view, we show that nickel reinforces FeAl alloys over the whole temperature range, but that it simultaneously leads to emphasize the room temperature brittleness of these alloys through a cleavage stress decrease. We confirm powder metallurgy grain refining interest to enhance yield stress as well as fracture resistance. We show that nickel-induced yield stress effect is additive to 'Hall-Petch' one. Also, we point out that the strengthening phenomena (nickel or grain size) cause the yield stress anomaly, which these alloys usually present, to be hidden. Through a dislocation structures analysis of deformed materials we precise that low temperature nickel-induced solid solution hardening (SSH) cannot be explained on the basis of classical SSH theories but more probably through nickel influence upon the Peierls stress. Moreover, we show that the APB tubes dragging model may be compatible with our microscopic and macroscopic results about the anomaly. Eventually, we put into relation a dynamic super-dislocations multiplication process observation (in situ transmission microscopy) with the nickel-containing alloys tendency to cleavage. (author) [fr

Corrosion-product inventory: the Bruce-B secondary system

International Nuclear Information System (INIS)

Sawicki, J.A.; Price, J.; Brett, M.E.

1995-01-01

Corrosion inspection and corrosion-product characterization in water and steam systems are important for component and systems maintenance in nuclear power stations. Corrosion products are produced, released and redeposited at various sites in the secondary system. Depending on the alloys used in the condenser and feedwater heaters, particulate iron oxides and hydroxides can account for about 95-99% of the total corrosion-product transport. Where brass or cupro-nickel alloys are present, copper and zinc contribute significantly to the total transport and deposition. Particulates are transported by the feedwater to the steam generators, where they accumulate and can cause a variety of problems, such as loss of heat transfer capability through deposition on boiler tubes, blockage of flow through boiler-tube support plates and accelerated corrosion in crevices, either in deep sludge piles or at blocked tube supports. The influx of oxidized corrosion products may have a particularly adverse effect on the redox environment of steam generator tubing, thereby increasing the probability of localized corrosion and other degradation mechanisms. In this paper, there is a description of a survey of general corrosion deposits in Bruce-B, Units 5-8, which helps to identify the origin, evolution and inventory of corrosion products along the secondary system of Candu reactors

Corrosion and alteration of materials from the nuclear industry; La Corrosion et l'alteration des materiaux du nucleaire

Energy Technology Data Exchange (ETDEWEB)

Beauvy, M.; Berthoud, G.; Defranceschi, M.; Ducros, G.; Feron, D.; Guerin, Y.; Latge, C.; Limoge, Y.; Madic, C.; Santarini, G.; Seiler, J.M.; Vernaz, E.; Richet, C.

2010-07-01

, testing means, experimental techniques, internal corrosion of zircaloy sheath - the iodine effect, stress corrosion of nickel alloys - hydrogen influence, stress corrosion of stainless steels; C - wear corrosion: a coupled phenomenon, research in the framework of service life extension of the French electronuclear park; 3 - Corrosion in future reactors: A - corrosion in gas reactors: corrosion by helium impurities, oxidation resistance of silicon carbide, corrosion of graphite and carbon-carbon composites; B - corrosion in liquid metal reactors: sodium FBRs, lead and lead alloys reactors; C- corrosion in molten salt reactors: corrosion of Hastelloy N-type nickel alloys by molten fluorides, mass transfer in aniso-thermal fluoride systems, tellurium embrittlement, electrochemical study of pure metals corrosion in molten fluorides; 4 - Materials corrosion and alteration in the back-end of the fuel cycle: A - corrosion in concentrated nitric environment: materials behaviour, self-catalytic mechanism of nitric acid reduction; B - corrosion in unsaturated aqueous environment: metallic corrosion in unsaturated environment - application to the storage of waste containers, bitumens alteration, reinforced concrete behaviour and iron framework corrosion, concrete behaviour in severe thermal environment; C - Corrosion in saturated aqueous environment: metals corrosion in clayey environment, long-term behaviour of glasses, ceramics alteration, underwater concrete durability, clays transformation; D - materials biodegradation: microorganisms and nuclear wastes, biodegradation of bitumen, concretes and steels; 5 - Conclusion, glossary

Corrosion resistance of stainless steel, nickel-titanium, titanium molybdenum alloy, and ion-implanted titanium molybdenum alloy archwires in acidic fluoride-containing artificial saliva: An in vitro study

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Venith Jojee Pulikkottil

2016-01-01

Full Text Available Objective: (1 To evaluate the corrosion resistance of four different orthodontic archwires and to determine the effect of 0.5% NaF (simulating high fluoride-containing toothpaste of about 2250 ppm on corrosion resistance of these archwires. (2 To assess whether surface roughness (Ra is the primary factor influencing the corrosion resistance of these archwires. Materials and Methods: Four different archwires (stainless steel [SS], nickel-titanium [NiTi], titanium molybdenum alloy [TMA], and ion-implanted TMA were considered for this study. Surface characteristics were analyzed using scanning electron microscopy, atomic force microscopy (AFM, and energy dispersive spectroscopy. Linear polarization test, a fast electrochemical technique, was used to evaluate the corrosion resistance, in terms of polarization resistance of four different archwires in artificial saliva with NaF concentrations of 0% and 0.5%. Statistical analysis was performed by one-way analysis of variance. Results: The potentiostatic study reveals that the corrosion resistance of low-friction TMA (L-TMA > TMA > NiTi > SS. AFM analysis showed the surface Ra of TMA > NiTi > L-TMA > SS. This indicates that the chemical composition of the wire is the primary influential factor to have high corrosion resistance and surface Ra is only secondary. The corrosion resistance of all wires had reduced significantly in 0.5% acidic fluoride-containing artificial saliva due to formation of fluoride complex compound. Conclusion: The presence of 0.5% NaF in artificial saliva was detrimental to the corrosion resistance of the orthodontic archwires. Therefore, complete removal of residual high-fluorinated toothpastes from the crevice between archwire and bracket during tooth brushing is mandatory.

In vitro corrosion behaviour of Ti-Nb-Sn shape memory alloys in Ringer's physiological solution.

Science.gov (United States)

Rosalbino, F; Macciò, D; Scavino, G; Saccone, A

2012-04-01

The nearly equiatomic Ni-Ti alloy (Nitinol) has been widely employed in the medical and dental fields owing to its shape memory or superelastic properties. The main concern about the use of this alloy derives form the fact that it contains a large amount of nickel (55% by mass), which is suspected responsible for allergic, toxic and carcinogenic reactions. In this work, the in vitro corrosion behavior of two Ti-Nb-Sn shape memory alloys, Ti-16Nb-5Sn and Ti-18Nb-4Sn (mass%) has been investigated and compared with that of Nitinol. The in vitro corrosion resistance was assessed in naturally aerated Ringer's physiological solution at 37°C by corrosion potential and electrochemical impedance spectroscopy (EIS) measurements as a function of exposure time, and potentiodynamic polarization curves. Corrosion potential values indicated that both Ni-Ti and Ti-Nb-Sn alloys undergo spontaneous passivation due to spontaneously formed oxide film passivating the metallic surface, in the aggressive environment. It also indicated that the tendency for the formation of a spontaneous oxide is greater for the Ti-18Nb-5Sn alloy. Significantly low anodic current density values were obtained from the polarization curves, indicating a typical passive behaviour for all investigated alloys, but Nitinol exhibited breakdown of passivity at potentials above approximately 450 mV(SCE), suggesting lower corrosion protection characteristics of its oxide film compared to the Ti-Nb-Sn alloys. EIS studies showed high impedance values for all samples, increasing with exposure time, indicating an improvement in corrosion resistance of the spontaneous oxide film. The obtained EIS spectra were analyzed using an equivalent electrical circuit representing a duplex structure oxide film, composed by an outer and porous layer (low resistance), and an inner barrier layer (high resistance) mainly responsible for the alloys corrosion resistance. The resistance of passive film present on the metals' surface

Filler metal alloy for welding cast nickel aluminide alloys

Science.gov (United States)

Santella, M.L.; Sikka, V.K.

1998-03-10

A filler metal alloy used as a filler for welding cast nickel aluminide alloys contains from about 15 to about 17 wt. % chromium, from about 4 to about 5 wt. % aluminum, equal to or less than about 1.5 wt. % molybdenum, from about 1 to about 4.5 wt. % zirconium, equal to or less than about 0.01 wt. % yttrium, equal to or less than about 0.01 wt. % boron and the balance nickel. The filler metal alloy is made by melting and casting techniques such as are melting the components of the filler metal alloy and cast in copper chill molds. 3 figs.

Liquid metal corrosion considerations in alloy development

International Nuclear Information System (INIS)

Tortorelli, P.F.; DeVan, J.H.

1984-01-01

Liquid metal corrosion can be an important consideration in developing alloys for fusion and fast breeder reactors and other applications. Because of the many different forms of liquid metal corrosion (dissolution, alloying, carbon transfer, etc.), alloy optimization based on corrosion resistance depends on a number of factors such as the application temperatures, the particular liquid metal, and the level and nature of impurities in the liquid and solid metals. The present paper reviews the various forms of corrosion by lithium, lead, and sodium and indicates how such corrosion reactions can influence the alloy development process

Some problems on the aqueous corrosion of structural materials in nuclear engineering; Problemes de corrosion aqueuse de materiaux de structure dans les constructions nucleaires

Energy Technology Data Exchange (ETDEWEB)

Coriou, H; Grall, L [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

1964-07-01

The purpose of this report is to give a comprehensive view of some aqueous corrosion studies which have been carried out with various materials for utilization either in nuclear reactors or in irradiated fuel treatment plants. The various subjects are listed below. Austenitic Fe-Ni-Cr alloys: the behaviour of austenitic Fe-Ni-Cr alloys in nitric medium and in the presence of hexavalent chromium; the stress corrosion of austenitic alloys in alkaline media at high temperatures; the stress corrosion of austenitic Fe-Ni-Cr alloys in 650 C steam. Ferritic steels: corrosion of low alloy steels in water at 25 and 360 C; zirconium alloys; the behaviour of ultrapure zirconium in water and steam at high temperature. (authors) [French] On presente un ensemble d'etudes de corrosion en milieu aqueux effectuees sur des materiaux utilises, soit dans la construction des reacteurs soit pour la realisation des usines de traitement des combustibles irradies. Les differents sujets etudies sont les suivants. Les alliages austenitiques Fer-Nickel-Chrome: comportement d'alliages austenitiques fer-nickel-chrome en milieu nitrique en presence de chrome hexavalent; Corrosion sous contrainte d'alliages austenitiques dans les milieux alcalins a haute temperature; Corrosion sous contrainte dans la vapeur a 650 C d'alliages austenitiques fer-nickel-chrome. Les aciers ferritiques; Corrosion d'aciers faiblement allies dans l'eau a 25 et 360 C; le zirconium et ses alliages; Comportement du zirconium tres pur dans l'eau et la vapeur a haute temperature. (auteurs)

A study of corrosion behavior of Ni-22Cr-13Mo-3W alloy under hygroscopic salt deposits on hot surface

International Nuclear Information System (INIS)

Badwe, Sunil; Raja, K.S.; Misra, M.

2006-01-01

Alloy 22, a nickel base Ni-22Cr-13Mo-3W alloy has an excellent corrosion resistance in oxidizing and reducing environments. Most of the corrosion studies on Alloy 22 have been conducted using conventional chemical or electrochemical methods. In the present investigation, the specimen was directly heated instead of heating the electrolyte, thereby simulating the nuclear waste package container temperature profile. Corrosion behavior of Alloy 22 and evaporation conditions of water diffusing on the container were evaluated using the newly devised heated electrode corrosion test (HECT) method in simulated acidified water (SAW) and simulated concentrated water (SCW) environments. In this method, the concentration of the environment varied with test duration. The corrosion rate of Alloy 22 was not affected by the continuous increase in ionic strength of the SAW (pH 3) environment. Passivation kinetics was faster with increase in concentration of the electrolytes. The major difference between the conventional test and HECT was the aging characteristics of the passive film of Alloy 22. The heated electrode corrosion test can be used for evaluating materials for construction of heat transfer equipments such as evaporators

Structure determination of electrodeposited zinc-nickel alloys: thermal stability and quantification using XRD and potentiodynamic dissolution

International Nuclear Information System (INIS)

Fedi, B.; Gigandet, M.P.; Hihn, J-Y; Mierzejewski, S.

2016-01-01

Highlights: • Quantification of zinc-nickel phases between 1,2% and 20%. • Coupling XRD to partial potentiodynamic dissolution. • Deconvolution of anodic stripping curves. • Phase quantification after annealing. - Abstract: Electrodeposited zinc-nickel coatings obtained by electrodeposition reveal the presence of metastable phases in various quantities, thus requiring their identification, a study of their thermal stability, and, finally, determination of their respective proportions. By combining XRD measurement with partial potentiodynamic dissolution, anodic peaks were indexed to allow their quantification. Quantification of electrodeposited zinc-nickel alloys approximately 10 μm thick was thus carried out on nickel content between 1.2% and 20%, and exhibited good accuracy. This method was then extended to the same set of alloys after annealing (250 °C, 2 h), thus bringing the structural organization closer to its thermodynamic equilibrium. The result obtained ensures better understanding of crystallization of metastable phases and of phase proportion evolution in a bi-phasic zinc-nickel coating. Finally, the presence of a monophase γ and its thermal stability in the 12% to 15% range provides important information for coating anti-corrosion behavior.

Cast thermally stable high temperature nickel-base alloys and casting made therefrom

International Nuclear Information System (INIS)

Acuncius, D.A.; Herchenroeder, R.B.; Kirchner, R.W.; Silence, W.L.

1977-01-01

A cast thermally stable high temperature nickel-base alloy characterized by superior oxidation resistance, sustainable hot strength and retention of ductility on aging is provided by maintaining the alloy chemistry within the composition molybdenum 13.7% to 15.5%; chromium 14.7% to 16.5%; carbon up to 0.1%, lanthanum in an effective amount to provide oxidation resistance up to 0.08%; boron up to 0.015%; manganese 0.3% to 1.0%; silicon 0.2% to 0.8%; cobalt up to 2.0%; iron up to 3.0%; tungsten up to 1.0%; copper up to 0.4%; phosphorous up to 0.02%; sulfur up to 0.015%; aluminum 0.1% to 0.5% and the balance nickel while maintaining the Nv number less than 2.31

Localized corrosion of alloys C-276 and 625 in aerated sodium chloride solutions at 25 to 200 degrees C

International Nuclear Information System (INIS)

Postlethwaite, J.

1991-12-01

Two molybdenum-bearing nickel alloys, Alloy C-276 and Alloy 625, were previously identified for consideration as candidate container materials for the Canadian Nuclear Fuel Waste Management Program. Because of the paucity of data for the localized corrosion behaviour of these passive alloys under conditions that may be experienced in a disposal vault, this project was undertaken to study the crevice and pitting corrosion of Alloys C-276 and 625 in chloride solutions at elevated temperatures. Electrochemical and immersion tests have been conducted in neutral sodium chloride solutions (0.1 wt% to saturated) at 25 to 200 degrees C, in an attempt to identify the conditions under which localized corrosion occurs and to relate the actual corrosion behaviour to that expected on the basis of electrochemical studies. Cyclic polarization studies showed that the passivation breakdown potentials move rapidly to more active values with increasing temperatures. Above 100 degrees C the resistance to localized corrosion is greatly reduced. The results of the immersion tests are presented in the form of T versus (C1-) diagrams. These susceptibility diagrams suggest that there is a limiting crevice-corrosion temperature for each alloy in aerated, neutral sodium chloride solutions. Below this temperature corrosion does not occur, regardless of the chloride concentration. The values of the limiting crevice-corrosion temperatures were in the range 100 to 125 degrees C for Alloy C-276 and 100 to 115 degrees C for Alloy 625. Such values suggest that saturation of the chloride solutions by surface boiling could occur without the initiation of localized corrosion. These electrochemical results indicate that a large safety margin for susceptibility to localized corrosion might be found below 100 degrees C

Anionic Surfactant as a Corrosion Inhibitor for Synthesized Ferrous Alloy in Acidic Solution

Directory of Open Access Journals (Sweden)

Farida Kellou-Kerkouche

2013-01-01

Full Text Available The effect of temperature on the corrosion behaviour of a synthesized iron-based alloy in 1 N sulphuric acid solution has been examined by means of three electrochemical techniques. Thereafter, we studied the influence of an anionic surfactant (sodium dodecyl benzene sulfonate at various concentrations on the electrochemical behaviour of the ferrous alloy. The obtained results show that the temperature increase reduced the performance of the used alloy, in the acidic environment. Otherwise, the surfactant inhibits the alloy dissolution in the sulphuric acid, through its adsorption on the metal surface without modifying the mechanism of corrosion process. We also noticed that the highest inhibition effect is obtained at a concentration above its critical micelle concentration (CMC. Langmuir adsorption isotherm fits well with the experimental data.

FY05 HPCRM Annual Report: High-Performance Corrosion-Resistant Iron-Based Amorphous Metal Coatings Evaluation of Corrosion Resistance FY05 HPCRM Annual Report No. Rev. 1DOE-DARPA Co-Sponsored Advanced Materials Program

International Nuclear Information System (INIS)

Farmer, J C; Haslam, J J; Day, S D

2007-01-01

New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative corrosion resistance. Many of these materials can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in some very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Two Fe-based amorphous metal formulations have been found that appear to have corrosion resistance comparable to, or better than that of Ni-based Alloy C-22, based on breakdown potential and corrosion rate. Both Cr and Mo provide corrosion resistance, B enables glass formation, and Y lowers critical cooling rate (CCR). SAM1651 has yttrium added, and has a nominal critical cooling rate of only 80 Kelvin per second, while SAM2X7 (similar to SAM2X5) has no yttrium, and a relatively high critical cooling rate of 610 Kelvin per second. Both amorphous metal formulations have strengths and weaknesses. SAM1651 (yttrium added) has a low critical cooling rate (CCR), which enables it to be rendered as a completely amorphous thermal spray coating. Unfortunately, it is relatively difficult to atomize, with powders being irregular in shape. This causes the powder to be difficult to pneumatically convey during thermal spray deposition. Gas atomized SAM1651 powder has required cryogenic milling to eliminate irregularities that make flow difficult. SAM2X5 (no yttrium) has a high critical cooling rate, which has caused problems associated with devitrification. SAM2X5 can be gas atomized to produce spherical powders of SAM2X5, which enable more facile thermal spray deposition. The reference material, nickel-based Alloy C-22, is an outstanding corrosion-resistant engineering material. Even so, crevice corrosion has been observed with C-22 in hot sodium chloride environments without buffer

Corrosion behaviour and surface analysis of a Co-Cr and two Ni-Cr dental alloys before and after simulated porcelain firing.

Science.gov (United States)

Qiu, Jing; Yu, Wei-Qiang; Zhang, Fu-Qiang; Smales, Roger J; Zhang, Yi-Lin; Lu, Chun-Hui

2011-02-01

This study evaluated the corrosion behaviour and surface properties of a commercial cobalt-chromium (Co-Cr) alloy and two nickel-chromium (Ni-Cr) alloys [beryllium (Be)-free and Be-containing] before and after a simulated porcelain-firing process. Before porcelain firing, the microstructure, surface composition and hardness, electrochemical corrosion properties, and metal-ion release of as-cast alloy specimens were examined. After firing, similar alloy specimens were examined for the same properties. In both as-cast and fired conditions, the Co-Cr alloy (Wirobond C) showed significantly more resistance to corrosion than the two Ni-Cr alloys. After firing, the corrosion rate of the Be-free Ni-Cr alloy (Stellite N9) increased significantly, which corresponded to a reduction in the levels of Cr, molybdenum (Mo), and Ni in the surface oxides and to a reduction in the thickness of the surface oxide film. The corrosion properties of the Co-Cr alloy and the Be-containing Ni-Cr alloy (ChangPing) were not significantly affected by the firing process. Porcelain firing also changed the microstructure and microhardness values of the alloys, and there were increases in the release of Co and Ni ions, especially for Ni from the Be-free Ni-Cr alloy. Thus, the corrosion rate of the Be-free Ni-Cr alloy increased significantly after porcelain firing, whereas the firing process had little effect on the corrosion susceptibility of the Co-Cr alloy and the Be-containing Ni-Cr alloy. © 2011 Eur J Oral Sci.

Investigation of the Effects of Solution Temperature on the Corrosion Behavior of Austenitic Low-Nickel Stainless Steels in Citric Acid using Impedance and Polarization Measurements

Directory of Open Access Journals (Sweden)

Mulimbayan Francis M.

2015-01-01

Full Text Available Stainless steels may be classified according to alloy microstructure – ferritic, austenitic, martensitic, duplex, and precipitation hardening grades. Among these, austenitic grade has the largest contribution to market due to the alloy’s numerous industrial and domestic applications. In this study, the corrosion behavior of low-Nickel stainless steel in citric acid was investigated using potentiodynamic polarization techniques and Electrochemical Impedance Spectroscopy (EIS. The corrosion current density which is directly related to corrosion rate was extracted from the generated anodic polarization curve. Increasing the temperature of the citric acid resulted to increased corrosion current densities indicating higher corrosion rates at initial corrosion condition. EIS was performed to generate Nyquist plots whose shape and size depicts the corrosion mechanism and corrosion resistance of the alloy in citric acid, respectively. All the generated Nyquist plots have depressed semi-circle shapes implying that corrosion process takes place with charge-transfer as the rate-determining step. Based from the extracted values of polarization resistance (Rp, the temperature of the solution has negative correlation with the corrosion resistance of the studied alloy.

Microstructural evolution and stress-corrosion-cracking behavior of thermally aged Ni-Cr-Fe alloy