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Sample records for nickel-based alloy components

  1. Lifetime assessment of thick-walled components made of nickel-base alloys under near-service loading conditions

    International Nuclear Information System (INIS)

    Hueggenberg, Daniel

    2015-01-01

    Until 2050 the renewable energies should provide 80% of the power in Germany according to Renewable Energy law. Due to that reason the conventional power plants are not used for base load, but rather for the supply of average and peak load. The change of the operating mode leads to shorter times at stationary temperatures and the number of faster start-ups/shut-downs of the power plants will increase. As a result of this the components are exposed to an interacting load of creep and fatigue which reduces the lifetimes. The aim of this thesis is the development and verification of a lifetime assessment procedure for components made of the nickel-base alloys Alloy 617 mod. and Alloy 263 under creep fatigue loading conditions based on numerical phenomenological models and on the approaches of different standards/recommendations. The focus lies on two components of the high temperature material test rig II (HWT II), a header made of Alloy 617 mod. and Alloy 263 as well as a formed part made of Alloy 617 mod. For the basis characterization of the HWT II melts, specimens of the Alloy 617 mod. and Alloy 263 are tested in uniaxial tensile tests, (creep-)fatigue tests, creep tests and charpy tests in a temperature range between 20 C and 725 C. From the comparisons of the test results and the material specifications respectively the results of the projects COORETEC DE4, MARCKO DE2 and MARCKO700 no deviations were obvious for both materials with the exception of the creep test results with Alloy 617 mod. material. The creep tests with Alloy 617 mod. material of the HWT II melt show differences regarding the deformation and damage behavior. In addition to the basis characterization tests some complex lab tests for the characterization of the material behavior under creep-fatigue and multiaxial loading conditions were conducted. The developments of the microstructure, the precipitations as well as the structure of dislocations are investigated in the light optical microscope

  2. Nickel-base alloys for severe environments

    Energy Technology Data Exchange (ETDEWEB)

    Wilson, R.K.; Flower, H.L. [Inco Alloys International Inc., Huntington, WV (United States); Hack, G.A.J. [Inco Alloys Ltd., Hereford (United Kingdom); Isobe, S. [Daido Steel Co. Ltd., Nagoya (Japan)

    1996-03-01

    Inconel alloys MA754 and MA758 are nickel-base, oxide dispersion-strengthened superalloys made by mechanical alloying. The simple nickel-chromium matrix, when combined with the strengthening effect of the yttrium oxide dispersoid during mechanical alloys, provides excellent creep properties, resistance to thermal fatigue, and surface stability suitable for operation without protective coatings. Gas turbine engine components are primary applications for alloy MA754, but this aerospace alloy has been applied in many other products that operate in severe conditions, and alloy MA758 was developed specifically for aggressive, elevated temperature industrial environments. Billets for large bar and plate are typically consolidated by hot isostatic pressing (HIP), because this technology allows production of forms suitable for a variety of industrial components. Material consolidated by HIP and conventionally worked by extrusion and hot rolling generally exhibits properties that are more isotropic than those of material consolidated by extrusion. However, the degree of anisotropy depends strongly on the specific processing of the consolidated billet. This article describes production of new mill shapes from HIP billets, and reviews current and potential applications such as skid rails for high-temperature walking-beam furnaces, heat treating furnace parts, equipment for handling molten glass, and furnace tubes.

  3. Lifetime assessment of thick-walled components made of nickel-base alloys under near-service loading conditions; Lebensdauerbewertung dickwandiger Bauteile aus Nickelbasislegierungen unter betriebsnahen Beanspruchungen

    Energy Technology Data Exchange (ETDEWEB)

    Hueggenberg, Daniel

    2015-11-06

    Until 2050 the renewable energies should provide 80% of the power in Germany according to Renewable Energy law. Due to that reason the conventional power plants are not used for base load, but rather for the supply of average and peak load. The change of the operating mode leads to shorter times at stationary temperatures and the number of faster start-ups/shut-downs of the power plants will increase. As a result of this the components are exposed to an interacting load of creep and fatigue which reduces the lifetimes. The aim of this thesis is the development and verification of a lifetime assessment procedure for components made of the nickel-base alloys Alloy 617 mod. and Alloy 263 under creep fatigue loading conditions based on numerical phenomenological models and on the approaches of different standards/recommendations. The focus lies on two components of the high temperature material test rig II (HWT II), a header made of Alloy 617 mod. and Alloy 263 as well as a formed part made of Alloy 617 mod. For the basis characterization of the HWT II melts, specimens of the Alloy 617 mod. and Alloy 263 are tested in uniaxial tensile tests, (creep-)fatigue tests, creep tests and charpy tests in a temperature range between 20 C and 725 C. From the comparisons of the test results and the material specifications respectively the results of the projects COORETEC DE4, MARCKO DE2 and MARCKO700 no deviations were obvious for both materials with the exception of the creep test results with Alloy 617 mod. material. The creep tests with Alloy 617 mod. material of the HWT II melt show differences regarding the deformation and damage behavior. In addition to the basis characterization tests some complex lab tests for the characterization of the material behavior under creep-fatigue and multiaxial loading conditions were conducted. The developments of the microstructure, the precipitations as well as the structure of dislocations are investigated in the light optical microscope

  4. Recrystallization characteristics of oxide dispersion strengthened nickel-base alloys

    Science.gov (United States)

    Hotzler, R. K.; Glasgow, T. K.

    1980-01-01

    Electron microscopy was employed to study the process of recrystallization in two oxide dispersion strengthened (ODS) mechanically alloyed nickel-base alloys, MA 754 and MA 6000E. MA 754 contained both fine, uniformly dispersed particles and coarser oxides aligned along the working direction. Hot rolled MA 754 had a grain size of 0.5 microns and high dislocation densities. After partial primary recrystallization, the fine grains transformed to large elongated grains via secondary (or abnormal) grain growth. Extruded and rolled MA 6000E contained equiaxed grains of 0.2 micron diameter. Primary recrystallization occurring during working eliminated virtually all dislocations. Conversion from fine to coarse grains was triggered by gamma prime dissolution; this was also a process of secondary or abnormal grain growth. Comparisons were made to conventional and oxide dispersion strengthened nickel-base alloys.

  5. Attack polish for nickel-base alloys and stainless steels

    Science.gov (United States)

    Not Available

    1980-05-28

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels is described. The chemical attack polich comprises FeNO/sub 3/, concentrated CH/sub 3/COOH, concentrated H/sub 2/SO/sub 4/ and H/sub 2/O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  6. Method of polishing nickel-base alloys and stainless steels

    Science.gov (United States)

    Steeves, Arthur F.; Buono, Donald P.

    1981-01-01

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels. The chemical attack polish comprises Fe(NO.sub.3).sub.3, concentrated CH.sub.3 COOH, concentrated H.sub.2 SO.sub.4 and H.sub.2 O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  7. Precipitation hardened nickel-base alloys for sour gas environments

    International Nuclear Information System (INIS)

    Igarashi, M.; Mukai, S.; Kudo, T.; Okada, Y.; Ikeda, A.

    1987-01-01

    SCC (Stress Corrosion Cracking) in sour gas environments of γ'(gamma prime: Ni/sub 3/(Ti and/or Al)) and γ''(gamma double prime: Ni/sub 3/Nb) precipitation hardened nickel-base alloys has been studied using the SSRT (Slow Strain Rate Tensile) test, anodic polarization measurement and transmission electron microscopy (TEM). The γ'-type alloy containing Ti was more susceptible to SCC in the SSRT tests up to 350 0 F(450 K) than the γ''-type alloy containing Nb. The susceptibility to SCC was related to their deformation structures in terms of stress localization and sensitivity to pitting corrosion in H/sub 2/S solutions. TEM observation showed the γ'-type alloy deformed by the superlattice dislocations in coplanar structures. This mode of deformation induced the stress localization to some boundaries such as grain boundary and as a result the susceptibility to SCC of the γ'-type alloy was increased. On the other hand, the γ''-type alloy deformed by the massive dislocation not in coplanar structures so that it was less susceptible to SCC in terms of the stress localization. The anodic polarization measurement suggested the γ'-type alloy was more susceptible to pitting corrosion compared with the γ''-type alloy

  8. High chromium nickel base alloys hot cracking susceptibility

    International Nuclear Information System (INIS)

    Tirand, G.; Primault, C.; Robin, V.

    2014-01-01

    High Chromium nickel based alloys (FM52) have a higher ductility dip cracking sensitivity. New filler material with higher niobium and molybdenum content are developed to decrease the hot crack formation. The behavior of these materials is studied by coupling microstructural analyses and hot cracking test, PVR test. The metallurgical analyses illustrate an Nb and Mo enrichment of the inter-dendritic spaces of the new materials. A niobium high content (FM52MSS) induces the formation of primary carbide at the end of solidification. The PVR test reveal a solidification crack sensitivity of the new materials, and a lowest ductility dip cracking sensitivity for the filler material 52MSS. (authors)

  9. SCC behaviour of nickel based alloys in the nuclear industry

    International Nuclear Information System (INIS)

    Gras, J.M.

    1993-08-01

    SCC of nickel-based alloys (alloys 600, X-750, 182, 82...) is of great concern to the nuclear power industry. Misjugement on the susceptibility of the alloys to SCC and underestimation of the actual stress level caused a world-wide economical problem for the nuclear reactors. An up-to-date review of the phenomenon is presented on the basis of literature data, with an emphasis on the influence of mechanical, microstructural and chemical parameters on alloy 600 SCC in PWR's environments. The effect of stress and strain rate on crack initiation and propagation is also considered. Further to this survey, the contribution of mechanisms likely to be involved (slip dissolution model, hydrogen-induced-cracking, corrosion-deformation interactions) is examined. Better knowledge of the effect of parameters, such as temperature, stress and the alloy structure, makes it possible to predict fairly well the initiation and propagation time of the cracks and to evaluate the remedial actions to be taken. (author). 41 refs., 8 figs

  10. Aqueous electrochemistry of precipitation-hardened nickel base alloys

    International Nuclear Information System (INIS)

    Hosoya, K.; Ballinger, R.; Prybylowski, J.; Hwang, I.S.

    1990-11-01

    An investigation has been conducted to explore the importance of local crack tip electrochemical processes in precipitation-hardened Ni-Cr-Fe alloys driven by galvanic couples between grain boundary precipitates and the local matrix. The electrochemical behavior of γ' [Ni 3 (Al,Ti)] has been determined as a function of titanium concentration, temperature, and solution pH. The electrochemical behavior of Ni-Cr-Fe solid solution alloys has been investigated as a function of chromium content for a series of 10 Fe-variable Cr (6--18%)-balance Ni alloys, temperature, and pH. The investigation was conducted in neutral and pH3 solutions over the temperature range 25--300 degree C. The results of the investigation show that the electrochemical behavior of these systems is a strong function of temperature and composition. This is especially true for the γ' [Ni 3 (Al,Ti)] system where a transition from active/passive behavior to purely active behavior and back again occurs over a narrow temperature range near 100 degree C. Behavior of this system was also found to be a strong function of titanium concentration. In all cases, the Ni 3 (Al,Ti) phase was active with respect to the matrix. The peak in activity near 100 degree C correlates well with accelerated crack growth in this temperature range, observed in nickel-base alloy X-750 heat treated to precipitate γ' on the grain boundaries. 20 refs., 23 figs., 3 tabs

  11. Studies on neutron irradiation effects of iron alloys and nickel-base heat resistant alloys

    International Nuclear Information System (INIS)

    Watanabe, Katsutoshi

    1987-09-01

    The present paper describes the results of neutron irradiation effects on iron alloys and nickel-base heat resistant alloys. As for the iron alloys, irradiation hardening and embrittlement were investigated using internal friction measurement, electron microscopy and tensile testings. The role of alloying elements was also investigated to understand the irradiation behavior of iron alloys. The essential factors affecting irradiation hardening and embrittlement were thus clarified. On the other hand, postirradiation tensile and creep properties were measured of Hastelloy X alloy. Irradiation behavior at elevated temperatures is discussed. (author)

  12. An overview of advanced high-strength nickel-base alloys for LWR applications

    International Nuclear Information System (INIS)

    Prybylowski, J.; Ballinger, R.G.

    1989-01-01

    This paper reviews our current understanding of the behavior of high strength nickel base alloys used in light water reactor (LWR) applications. Emphasis is placed on understanding the fundamental mechanisms controlling crack propagation in these environments. To provide a foundation for this survey, general mechanisms of stress corrosion cracking and hydrogen embrittlement are first reviewed. The behavior of high strength nickel base alloys in LWR environments, as well as in other relevant environments is then reviewed. Suggested mechanisms of crack propagation are discussed. Alternate alloys and microstructural modifications that may result in improved behavior are presented. It is now clear that, at temperatures near 100C, alloy X-750, the predominant high strength nickel base alloy used today in LWR applications, is susceptible to hydrogen embrittlement. A review of published data from hydrogen embrittlement studies of nickel base superalloys during electrolytic charging and in hydrogen sulfide/brine solutions suggests that other nickel base superalloys are available possessing resistance to hydrogen embrittlement superior to that of alloy X-750. Available results of tests in gaseous hydrogen suggest that reduced grain boundary precipitation and a fine distribution of intragranular precipitates that act as irreversible hydrogen traps is the optimum microstructure for hydrogen embrittlement resistance. 42 refs., 2 figs., 5 tabs

  13. Dual Microstructure Heat Treatment of a Nickel-Base Disk Alloy Assessed

    Science.gov (United States)

    Gayda, John

    2002-01-01

    Gas turbine engines for future subsonic aircraft will require nickel-base disk alloys that can be used at temperatures in excess of 1300 F. Smaller turbine engines, with higher rotational speeds, also require disk alloys with high strength. To address these challenges, NASA funded a series of disk programs in the 1990's. Under these initiatives, Honeywell and Allison focused their attention on Alloy 10, a high-strength, nickel-base disk alloy developed by Honeywell for application in the small turbine engines used in regional jet aircraft. Since tensile, creep, and fatigue properties are strongly influenced by alloy grain size, the effect of heat treatment on grain size and the attendant properties were studied in detail. It was observed that a fine grain microstructure offered the best tensile and fatigue properties, whereas a coarse grain microstructure offered the best creep resistance at high temperatures. Therefore, a disk with a dual microstructure, consisting of a fine-grained bore and a coarse-grained rim, should have a high potential for optimal performance. Under NASA's Ultra-Safe Propulsion Project and Ultra-Efficient Engine Technology (UEET) Program, a disk program was initiated at the NASA Glenn Research Center to assess the feasibility of using Alloy 10 to produce a dual-microstructure disk. The objectives of this program were twofold. First, existing dual-microstructure heat treatment (DMHT) technology would be applied and refined as necessary for Alloy 10 to yield the desired grain structure in full-scale forgings appropriate for use in regional gas turbine engines. Second, key mechanical properties from the bore and rim of a DMHT Alloy 10 disk would be measured and compared with conventional heat treatments to assess the benefits of DMHT technology. At Wyman Gordon and Honeywell, an active-cooling DMHT process was used to convert four full-scale Alloy 10 disks to a dual-grain microstructure. The resulting microstructures are illustrated in the

  14. Method for improve x-ray diffraction determinations of residual stress in nickel-base alloys

    Science.gov (United States)

    Berman, Robert M.; Cohen, Isadore

    1990-01-01

    A process for improving the technique of measuring residual stress by x-ray diffraction in pieces of nickel-base alloys which comprises covering part of a predetermined area of the surface of a nickel-base alloy with a dispersion, exposing the covered and uncovered portions of the surface of the alloy to x-rays by way of an x-ray diffractometry apparatus, making x-ray diffraction determinations of the exposed surface, and measuring the residual stress in the alloy based on these determinations. The dispersion is opaque to x-rays and serves a dual purpose since it masks off unsatisfactory signals such that only a small portion of the surface is measured, and it supplies an internal standard by providing diffractogram peaks comparable to the peaks of the nickel alloy so that the alloy peaks can be very accurately located regardless of any sources of error external to the sample.

  15. Method for improving x-ray diffraction determinations of residual stress in nickel-base alloys

    Science.gov (United States)

    Berman, R.M.; Cohen, I.

    1988-04-26

    A process for improving the technique of measuring residual stress by x-ray diffraction in pieces of nickel-base alloys is discussed. Part of a predetermined area of the surface of a nickel-base alloy is covered with a dispersion. This exposes the covered and uncovered portions of the surface of the alloy to x-rays by way of an x-ray diffractometry apparatus, making x-ray diffraction determinations of the exposed surface, and measuring the residual stress in the alloy based on these determinations. The dispersion is opaque to x-rays and serves a dual purpose, since it masks off unsatisfactory signals such that only a small portion of the surface is measured, and it supplies an internal standard by providing diffractogram peaks comparable to the peaks of the nickel alloy so that the alloy peaks can be very accurately located regardless of any sources of error external to the sample. 2 figs.

  16. The development of additive manufacturing technique for nickel-base alloys: A review

    Science.gov (United States)

    Zadi-Maad, Ahmad; Basuki, Arif

    2018-04-01

    Nickel-base alloys are an attractive alloy due to its excellent mechanical properties, a high resistance to creep deformation, corrosion, and oxidation. However, it is a hard task to control performance when casting or forging for this material. In recent years, additive manufacturing (AM) process has been implemented to replace the conventional directional solidification process for the production of nickel-base alloys. Due to its potentially lower cost and flexibility manufacturing process, AM is considered as a substitute technique for the existing. This paper provides a comprehensive review of the previous work related to the AM techniques for Ni-base alloys while highlighting current challenges and methods to solving them. The properties of conventionally manufactured Ni-base alloys are also compared with the AM fabricated alloys. The mechanical properties obtained from tension, hardness and fatigue test are included, along with discussions of the effect of post-treatment process. Recommendations for further work are also provided.

  17. Optical modeling of nickel-base alloys oxidized in pressurized water reactor

    Energy Technology Data Exchange (ETDEWEB)

    Clair, A. [Laboratoire Interdisciplinaire Carnot de Bourgogne, UMR 6303 CNRS, Universite de Bourgogne, 9 avenue Alain Savary, BP 47870, 21078 Dijon cedex (France); Foucault, M.; Calonne, O. [Areva ANP, Centre Technique Departement Corrosion-Chimie, 30 Bd de l' industrie, BP 181, 71205 Le Creusot (France); Finot, E., E-mail: Eric.Finot@u-bourgogne.fr [Laboratoire Interdisciplinaire Carnot de Bourgogne, UMR 6303 CNRS, Universite de Bourgogne, 9 avenue Alain Savary, BP 47870, 21078 Dijon cedex (France)

    2012-10-01

    The knowledge of the aging process involved in the primary water of pressurized water reactor entails investigating a mixed growth mechanism in the corrosion of nickel-base alloys. A mixed growth induces an anionic inner oxide and a cationic diffusion parallel to a dissolution-precipitation process forms the outer zone. The in situ monitoring of the oxidation kinetics requires the modeling of the oxide layer stratification with the full knowledge of the optical constants related to each component. Here, we report the dielectric constants of the alloys 600 and 690 measured by spectroscopic ellipsometry and fitted to a Drude-Lorentz model. A robust optical stratification model was determined using focused ion beam cross-section of thin foils examined by transmission electron microscopy. Dielectric constants of the inner oxide layer depleted in chromium were assimilated to those of the nickel thin film. The optical constants of both the spinels and extern layer were determined. - Highlights: Black-Right-Pointing-Pointer Spectroscopic ellipsometry of Ni-base alloy oxidation in pressurized water reactor Black-Right-Pointing-Pointer Measurements of the dielectric constants of the alloys Black-Right-Pointing-Pointer Optical simulation of the mixed oxidation process using a three stack model Black-Right-Pointing-Pointer Scattered crystallites cationic outer layer; linear Ni-gradient bottom layer Black-Right-Pointing-Pointer Determination of the refractive index of the spinel and the Cr{sub 2}O{sub 3} layers.

  18. Optical modeling of nickel-base alloys oxidized in pressurized water reactor

    International Nuclear Information System (INIS)

    Clair, A.; Foucault, M.; Calonne, O.; Finot, E.

    2012-01-01

    The knowledge of the aging process involved in the primary water of pressurized water reactor entails investigating a mixed growth mechanism in the corrosion of nickel-base alloys. A mixed growth induces an anionic inner oxide and a cationic diffusion parallel to a dissolution–precipitation process forms the outer zone. The in situ monitoring of the oxidation kinetics requires the modeling of the oxide layer stratification with the full knowledge of the optical constants related to each component. Here, we report the dielectric constants of the alloys 600 and 690 measured by spectroscopic ellipsometry and fitted to a Drude–Lorentz model. A robust optical stratification model was determined using focused ion beam cross-section of thin foils examined by transmission electron microscopy. Dielectric constants of the inner oxide layer depleted in chromium were assimilated to those of the nickel thin film. The optical constants of both the spinels and extern layer were determined. - Highlights: ► Spectroscopic ellipsometry of Ni-base alloy oxidation in pressurized water reactor ► Measurements of the dielectric constants of the alloys ► Optical simulation of the mixed oxidation process using a three stack model ► Scattered crystallites cationic outer layer; linear Ni-gradient bottom layer ► Determination of the refractive index of the spinel and the Cr 2 O 3 layers

  19. Corrosion properties of plasma deposited nickel and nickel-based alloys

    Czech Academy of Sciences Publication Activity Database

    Voleník, Karel; Pražák, M.; Kalabisová, E.; Kreislová, K.; Had, J.; Neufuss, Karel

    2003-01-01

    Roč. 48, č. 3 (2003), s. 215-226 ISSN 0001-7043 R&D Projects: GA ČR GA106/99/0298 Institutional research plan: CEZ:AV0Z2043910 Keywords : plasma deposits, nickel, nickel-based alloys Subject RIV: JK - Corrosion ; Surface Treatment of Materials

  20. Tungsten determination in heat resistant nickel-base-alloys by the method of atomic absorption

    International Nuclear Information System (INIS)

    Gregorczyk, S.; Wycislik, A.

    1980-01-01

    A method of atomic absorption was developed. It allows for the tungsten to be determined in heatresistant nickel-base-alloys within the range 0.01 to 7%. It consists in precipitating tungsten acid in the presence of alkaloids with its following decomposition by hydrofluoric acid in the teflon bomb. (author)

  1. Effect of Alloy 625 Buffer Layer on Hardfacing of Modified 9Cr-1Mo Steel Using Nickel Base Hardfacing Alloy

    Science.gov (United States)

    Chakraborty, Gopa; Das, C. R.; Albert, S. K.; Bhaduri, A. K.; Murugesan, S.; Dasgupta, Arup

    2016-04-01

    Dashpot piston, made up of modified 9Cr-1Mo steel, is a part of diverse safety rod used for safe shutdown of a nuclear reactor. This component was hardfaced using nickel base AWS ER NiCr-B alloy and extensive cracking was experienced during direct deposition of this alloy on dashpot piston. Cracking reduced considerably and the component was successfully hardfaced by application of Inconel 625 as buffer layer prior to hardface deposition. Hence, a separate study was undertaken to investigate the role of buffer layer in reducing the cracking and on the microstructure of the hardfaced deposit. Results indicate that in the direct deposition of hardfacing alloy on modified 9Cr-1Mo steel, both heat-affected zone (HAZ) formed and the deposit layer are hard making the thickness of the hard layer formed equal to combined thickness of both HAZ and deposit. This hard layer is unable to absorb thermal stresses resulting in the cracking of the deposit. By providing a buffer layer of Alloy 625 followed by a post-weld heat treatment, HAZ formed in the modified 9Cr-1Mo steel is effectively tempered, and HAZ formed during the subsequent deposition of the hardfacing alloy over the Alloy 625 buffer layer is almost completely confined to Alloy 625, which does not harden. This reduces the cracking susceptibility of the deposit. Further, unlike in the case of direct deposition on modified 9Cr-1Mo steel, dilution of the deposit by Ni-base buffer layer does not alter the hardness of the deposit and desired hardness on the deposit surface could be achieved even with lower thickness of the deposit. This gives an option for reducing the recommended thickness of the deposit, which can also reduce the risk of cracking.

  2. Surface alloying of nickel based superalloys by laser

    International Nuclear Information System (INIS)

    Rodriguez, G.P.; Garcia, I.; Damborenea, J.J. de

    1998-01-01

    Ni based superalloys present a high oxidation resistance at high temperature as well as good mechanical properties. But new technology developments force to research in this materials to improve their properties at high temperature. In this work, two Ni based superalloys (Nimonic 80A and Inconel 600) were surface alloyed with aluminium using a high power laser. SEM and EDX were used to study the microstructure of the obtained coatings. Alloyed specimens were tested at 1.273 K between 24 and 250 h. Results showed the generation of a protective and continuous coating of alumina on the laser treated specimens surface that can improve oxidation resistance. (Author) 8 refs

  3. Fracture behavior of nickel-based alloys in water

    Energy Technology Data Exchange (ETDEWEB)

    Mills, W.J.; Brown, C.M.

    1999-08-01

    The cracking resistance of Alloy 600, Alloy 690 and their welds, EN82H and EN52, was characterized by conducting J{sub IC} tests in air and hydrogenated water. All test materials displayed excellent toughness in air and high temperature water, but Alloy 690 and the two welds were severely embrittled in low temperature water. In 54 C water with 150 cc H{sub 2}/kg H{sub 2}O, J{sub IC} values were typically 70% to 95% lower than their air counterparts. The toughness degradation was associated with a fracture mechanism transition from microvoid coalescence to intergranular fracture. Comparison of the cracking response in water with that for hydrogen-precharged specimens tested in air demonstrated that susceptibility to low temperature cracking is due to hydrogen embrittlement of grain boundaries. The effects of water temperature, hydrogen content and loading rate on low temperature crack propagation were studied. In addition, testing of specimens containing natural weld defects and as-machined notches was performed to determine if low temperature cracking can initiate at these features. Unlike the other materials, Alloy 600 is not susceptible to low temperature cracking as the toughness in 54 C water remained high and a microvoid coalescence mechanism was operative in both air and water.

  4. Combined thermodynamic study of nickel-base alloys. Progress report

    Energy Technology Data Exchange (ETDEWEB)

    Brooks, C. R.; Meschter, P. J.

    1981-02-15

    Achievements during this period are the following: (1) initiation of a high-temperature study of the Ni-Ta system using the galvanic cell technique, (2) emf study of high-temperature thermodynamics in the Ni-Mo system, (3) measured heat capacity data on ordered and disordered Ni/sub 4/Mo, (4) heat capacities of Ni and disordered Ni/sub 3/Fe, and (5) computer correlation of thermodynamic and phase diagram data in binary Ni-base alloys. (MOW)

  5. Combined thermodynamic study of nickel-base alloys. Progress report

    International Nuclear Information System (INIS)

    Brooks, C.R.; Meschter, P.J.

    1981-01-01

    Achievements during this period are the following: (1) initiation of a high-temperature study of the Ni-Ta system using the galvanic cell technique, (2) emf study of high-temperature thermodynamics in the Ni-Mo system, (3) measured heat capacity data on ordered and disordered Ni 4 Mo, (4) heat capacities of Ni and disordered Ni 3 Fe, and (5) computer correlation of thermodynamic and phase diagram data in binary Ni-base alloys

  6. Assessment of special stainless steels and nickel-base alloys for use under offshore conditions

    Energy Technology Data Exchange (ETDEWEB)

    Jasner, M.R. [Krupp VDM GmbH, Duisburg (Germany); Herda, W.R. [Krupp VDM GmbH, Werdohl (Germany)

    1994-12-31

    Major offshore installations are designed for a 25-years` life span and more. To predict the corrosion behavior of various alloys for such a long period results from accelerated laboratory tests have to be verified by suitable field tests. The results from laboratory tests and exposure to natural seawater show that nickel-based alloys such as alloy 59 (UNS N06059) and alloy 31 (UNS N08031) can be employed to most severe conditions. For general applications 6Mo stainless steels with 25% Ni such as alloy 926 (UNS N08926) may be used. If higher strength is required alloy 24 (18 Ni-24.5 Cr-6.2 Mn-4.3 Mo-0.6 Cu-0.45 Mn) is the preferred material.

  7. Dual Microstructure Heat Treatment of a Nickel-Base Disk Alloy

    Science.gov (United States)

    Gayda, John

    2001-01-01

    Existing Dual Microstructure Heat Treat (DMHT) technology was successfully applied to Alloy 10, a high strength, nickel-base disk alloy, to produce a disk with a fine grain bore and coarse grain rim. Specimens were extracted from the DMHT disk and tested in tension, creep, fatigue, and crack growth using conditions pertinent to disk applications. These data were then compared with data from "traditional" subsolvus and supersolvus heat treatments for Alloy 10. The results showed the DMHT disk to have a high strength, fatigue resistant bore comparable to that of subsolvus Alloy 10. Further, creep resistance of the DMHT rim was comparable to that of supersolvus Alloy 10. Crack growth resistance in the DMHT rim, while better than that for subsolvus, was inferior to that of supersolvus Alloy 10. The slow cool at the end of the DMHT conversion and/or the subsolvus resolution step are thought to be responsible for degrading rim DMHT crack growth resistance.

  8. Stress corrosion cracking of nickel base alloys in high temperature water

    International Nuclear Information System (INIS)

    Speidel, M.O.; Magdoswki, R.

    1993-01-01

    The resistance of nickel base alloys against stress corrosion cracking in high temperature water has been evaluated by measuring the crack growth rates for specific material-environment combinations. For this purpose, fracture mechanics testing techniques have been applied. The materials tested include both, precipitation hardened and solid solution hardened nickel base alloys. The effect of stress intensity on the stress corrosion crack growth rates has been established by measuring complete crack growth curves. In many cases, the effect of stress intensity on the crack growth rate is very small and thus a plateau is observed in the crack growth rate versus stress intensity curves. However, there are clear exceptions to this rule in certain materials and these are pointed out in comparison with data from the literature. The effect of yield strength on stress corrosion crack growth rates has been studied in detail. It is shown how precipitation hardening and particularly how work hardening influence stress corrosion cracking

  9. Finite element simulation of high-speed cutting of nickel-based alloy

    Directory of Open Access Journals (Sweden)

    Yang Yong

    2016-01-01

    Full Text Available By analyzing microstructure of the material, a finite element model of high-speed cutting process more close to the practical instance was put forward. The microstructure of nickel-based alloy was obtained based SEM experiment, and the digital model of microstructure was built. Based on above study, finite element model of high-speed cutting of nickel-based alloy integrating macro and micro physical characters was established. Further, finite element simulation and analysis of high-speed cutting of nickel-based alloy were conducted, and the saw-tooth chip, cutting force variation curve and cutting temperature field distribution pictures were got. Research shows that grain boundary occur serious distortion at chip and tool contact area during saw-tooth chip forming, and the grain boundary structure changes will cause the change of cutting force during generating adiabatic shear band. So reducing cutting force and improving the processing quality can be achieved by changing the internal microscopic structure of workpiece.

  10. Straining electrode behavior and corrosion resistance of nickel base alloys in high temperature acidic solution

    International Nuclear Information System (INIS)

    Yamanaka, Kazuo

    1992-01-01

    Repassivation behavior and IGA resistance of nickel base alloys containing 0∼30 wt% chromium was investigated in high temperature acid sulfate solution. (1) The repassivation rate was increased with increasing chromium content. And so the amounts of charge caused by the metal dissolution were decreased with increasing chromium content. (2) Mill-annealed Alloy 600 suffered IGA at low pH environment below about 3.5 at the fixed potentials above the corrosion potential in 10%Na 2 SO 4 +H 2 SO 4 solution at 598K. On the other hand, thermally-treated Alloy 690 was hard to occur IGA at low pH environments which mill-annealed Alloy 600 occurred IGA. (3) It was considered that the reason, why nickel base alloys containing high chromium content such as Alloy 690 (60%Ni-30%Cr-10%Fe) had high IGA/SCC resistance in high temperature acidic solution containing sulfate ion, is due to both the promotion of the repassivation and the suppression of the film dissolution by the formation of the dense chromium oxide film

  11. Chromium depletion on the surface of nickel based alloys

    International Nuclear Information System (INIS)

    Dille, E.R.; McDonald, J.L.; Berry, P.

    1988-01-01

    Successful selection of corrosion resistant materials for flue gas desuflurization applications is tricky business at best. Most simulated, accelerated, concentrated corrosion tests try to rank materials to known corrosive condition. If you check the actual data, occasionally you find anomalies such as highly corrosion resistant materials performing below what was expected, while the rest of the group is performing normally. In the field the authors have observed similar results with few acceptable explanations. Recently the authors have found numerous cases of Ni/Cr/Mo alloys with a surface analysis below the ASTM specified range for the element chromium. These surface analysis have been done with a portable X-ray Fluorescent Instrument with the initial results confirmed by an independent laboratory

  12. Hydrogen-plasticity interactions in nickel and nickel base alloys

    International Nuclear Information System (INIS)

    Girardin, G.

    2004-03-01

    We evaluate the different contributions of the hydrogen-dislocation interactions to the plasticity of fcc materials in order to feed predictive models of stress corrosion cracking. Static strain ageing experiments are used to quantify the hardening contribution of solute drag by dislocations to the flow stress. We demonstrate the role of hydrogen transport by dislocations on the fracture mechanism. We model the influence of the screening of the elastic field of dislocations by hydrogen on elementary plasticity mechanisms and we conclude that the decrease of the cross slip ability arises from the combined action of elastic and core effects. The testing of single crystals shows that the major effect is on the cross slip mechanism. Tensile tests on polycrystals enlighten the diversity of macroscopic responses observed in alloys. (author)

  13. The French regulatory experience and views on nickel-base alloy PWSCC prevention and treatment

    International Nuclear Information System (INIS)

    Turluer, G.; Cattiaux, G.; Monnot, B.; Emond, D.; Reuchet, J.; Chartier, Ph.

    2003-10-01

    This paper presents the experience feedback and views of the French Regulatory Authority (ASN) and of the technical support institute (IRSN) on PWSCC prevention since the initiation in 1989 of the 'Inconel Zones Review' requested by ASN to Electricite de France (EDF), the national operator of a fleet of 58 PWRs. This proactive requirement, launched before the discovery, in September 1991, of the only CRDM nozzle leak in France, on Bugey unit 3, was then triggered by the recurrence of many alloy 600 rapid degradations and leaks, world wide, and also in France in the late 1980's, particularly on steam generator tubes and on some pressurizer penetrations. Thus, the ASN requested that EDF, perform a comprehensive (generic) proactive assessment on all the nickel-base alloy components and parts of the main primary circuits, which of course included vessel head penetrations and bottom vessel head penetrations, and some other zones as a first priority. This proactive 'review' did, a minima, include the following tasks and actions: - Update and complete, by an extensive R and D program, the understanding and characterization of the Ni base alloys prone to PWSCC, - Analyze the various materials, metallurgical features, mechanical stresses, and physicochemical conditions of the parts exposed to primary water, in order to predict the occurrence of PWSCC initiation and propagation, - Provide a prioritization of the zones to be inspected, - Implement by improved NDE techniques a practical inspection program on the 58 PWRs, - Prepare and implement any needed mitigation actions as a result of the components conditions assessment. The present paper relates the main features of the French regulatory experience over more than 13 years and recalls the main principles of the assessment, which were applied by ASN. These principles, which are formalized in the current regulation rules revised in 1999, are briefly listed hereunder: - It is based on avoiding and preventing any leaking on

  14. The French regulatory experience and views on nickel-base alloy PWSCC prevention and treatment

    Energy Technology Data Exchange (ETDEWEB)

    Turluer, G.; Cattiaux, G.; Monnot, B. [Institut de Radioprotection et de Surete Nucleaire, IRSN, 92 - Fontenay aux Roses (France); Emond, D.; Reuchet, J.; Chartier, Ph. [Direction Generale de la Surete Nucleaire et de la Radioprotection, 75 - Paris (France)

    2003-10-01

    This paper presents the experience feedback and views of the French Regulatory Authority (ASN) and of the technical support institute (IRSN) on PWSCC prevention since the initiation in 1989 of the 'Inconel Zones Review' requested by ASN to Electricite de France (EDF), the national operator of a fleet of 58 PWRs. This proactive requirement, launched before the discovery, in September 1991, of the only CRDM nozzle leak in France, on Bugey unit 3, was then triggered by the recurrence of many alloy 600 rapid degradations and leaks, world wide, and also in France in the late 1980's, particularly on steam generator tubes and on some pressurizer penetrations. Thus, the ASN requested that EDF, perform a comprehensive (generic) proactive assessment on all the nickel-base alloy components and parts of the main primary circuits, which of course included vessel head penetrations and bottom vessel head penetrations, and some other zones as a first priority. This proactive 'review' did, a minima, include the following tasks and actions: - Update and complete, by an extensive R and D program, the understanding and characterization of the Ni base alloys prone to PWSCC, - Analyze the various materials, metallurgical features, mechanical stresses, and physicochemical conditions of the parts exposed to primary water, in order to predict the occurrence of PWSCC initiation and propagation, - Provide a prioritization of the zones to be inspected, - Implement by improved NDE techniques a practical inspection program on the 58 PWRs, - Prepare and implement any needed mitigation actions as a result of the components conditions assessment. The present paper relates the main features of the French regulatory experience over more than 13 years and recalls the main principles of the assessment, which were applied by ASN. These principles, which are formalized in the current regulation rules revised in 1999, are briefly listed hereunder: - It is based on avoiding and

  15. Study of cutting speed on surface roughness and chip formation when machining nickel-based alloy

    International Nuclear Information System (INIS)

    Khidhir, Basim A.; Mohamed, Bashir

    2010-01-01

    Nickel- based alloy is difficult-to-machine because of its low thermal diffusive property and high strength at higher temperature. The machinability of nickel- based Hastelloy C-276 in turning operations has been carried out using different types of inserts under dry conditions on a computer numerical control (CNC) turning machine at different stages of cutting speed. The effects of cutting speed on surface roughness have been investigated. This study explores the types of wear caused by the effect of cutting speed on coated and uncoated carbide inserts. In addition, the effect of burr formation is investigated. The chip burr is found to have different shapes at lower speeds. Triangles and squares have been noticed for both coated and uncoated tips as well. The conclusion from this study is that the transition from thick continuous chip to wider discontinuous chip is caused by different types of inserts. The chip burr has a significant effect on tool damage starting in the line of depth-of-cut. For the coated insert tips, the burr disappears when the speed increases to above 150 m/min with the improvement of surface roughness; increasing the speed above the same limit for uncoated insert tips increases the chip burr size. The results of this study showed that the surface finish of nickel-based alloy is highly affected by the insert type with respect to cutting speed changes and its effect on chip burr formation and tool failure

  16. The impact of carbon on single crystal nickel-base superalloys: Carbide behavior and alloy performance

    Science.gov (United States)

    Wasson, Andrew Jay

    Advanced single crystal nickel-base superalloys are prone to the formation of casting grain defects, which hinders their practical implementation in large gas turbine components. Additions of carbon (C) have recently been identified as a means of reducing grain defects, but the full impact of C on single crystal superalloy behavior is not entirely understood. A study was conducted to determine the effects of C and other minor elemental additions on the behavior of CMSX-4, a commercially relevant 2nd generation single crystal superalloy. Baseline CMSX-4 and three alloy modifications (CMSX-4 + 0.05 wt. % C, CMSX-4 + 0.05 wt. % C and 68 ppm boron (B), and CMSX-4 + 0.05 wt. % C and 23 ppm nitrogen (N)) were heat treated before being tested in high temperature creep and high cycle fatigue (HCF). Select samples were subjected to long term thermal exposure (1000 °C/1000 hrs) to assess microstructural stability. The C modifications resulted in significant differences in microstructure and alloy performance as compared to the baseline. These variations were generally attributed to the behavior of carbide phases in the alloy modifications. The C modification and the C+B modification, which both exhibited script carbide networks, were 25% more effective than the C+N modification (small blocky carbides) and 10% more effective than the baseline at preventing grain defects in cast bars. All C-modified alloys exhibited reduced as-cast gamma/gamma' eutectic and increased casting porosity as compared to baseline CMSX-4. The higher levels of porosity (volume fractions 0.002 - 0.005 greater than the baseline) were attributed to carbides blocking molten fluid flow during the final stages of solidification. Although the minor additions resulted in reduced solidus temperature by up to 16 °C, all alloys were successfully heat treated without incipient melting by modifying commercial heat treatment schedules. In the B-containing alloy, heat treatment resulted in the transformation of

  17. Thermal and mechanical treatments for nickel and some nickel-base alloys: Effects on mechanical properties

    Science.gov (United States)

    Hall, A. M.; Beuhring, V. F.

    1972-01-01

    This report deals with heat treating and working nickel and nickel-base alloys, and with the effects of these operations on the mechanical properties of the materials. The subjects covered are annealing, solution treating, stress relieving, stress equalizing, age hardening, hot working, cold working, combinations of working and heat treating (often referred to as thermomechanical treating), and properties of the materials at various temperatures. The equipment and procedures used in working the materials are discussed, along with the common problems that may be encountered and the precautions and corrective measures that are available.

  18. The machinability of nickel-based alloys in high-pressure jet assisted (HPJA turning

    Directory of Open Access Journals (Sweden)

    D. Kramar

    2013-10-01

    Full Text Available Due to their mechanical, thermal and chemical properties, nickel-based alloys are generally included among materials that are hard to machine. An experimental study has been performed to investigate the capabilities of conventional and high-pressure jet assisted (HPJA turning of hard-to-machine materials, namely Inconel 718. The capabilities of different hard turning procedures are compared by means of chip breakability. The obtained results show that HPJA method offers a significant increase in chip breakability, under the same cutting conditions (cutting speed, feed rate, depth of cut.

  19. Effect of surface treatments on stress corrosion cracking susceptibility of nickel base alloys

    International Nuclear Information System (INIS)

    Iwanami, Masaru; Kaneda, Junya; Tamako, Hiroaki; Hato, Hisamitsu; Takamoto, Shinichi

    2009-01-01

    Effect of surface treatment on SCC susceptibility of Ni base alloys was investigated. Cracks were observed in all grinding specimens in a creviced bent beam (CBB) test. On the other hand, no cracks occurred in shot peening (SP), water jet peening (WJP) specimens. It was indicated that these surface treatments effectively reduced the SCC susceptibility of nickel-base alloys. As a result of a residual stress test, the surface of specimens with grinding had high tensile residual stress. However, SP and WJP improved surface residual stress to compressive stress. The depth of the compressive effect of WJP was almost the same as that of SP. However, the surface hardness of WJP specimens differed from that of SP and it was found that WJP had less impact on surface hardening. This difference was consistent with their surface microstructures. The surface of SP specimens had clearly the deformation region, but the surface of WJP specimens was localized. (author)

  20. Internal nitridation of nickel-base alloys; Innere Nitrierung von Nickelbasis-Legierungen

    Energy Technology Data Exchange (ETDEWEB)

    Krupp, U.; Christ, H.J. [Siegen Univ. (Gesamthochschule) (Germany). Inst. fuer Werkstofftechnik

    1998-12-31

    The chromuim concentration is the crucial variable in nitridation processes in nickel-base alloys. Extensive nitridation experiments with various specimen alloys of the system Ni-Cr-Al-Ti have shown that the Cr itself starts to form nitrides as from elevated initial concentrations of about 10 to 20 weight%, (depending on temperature), but that lower concentrations have an earlier effect in that they induce a considerable increase in the N-solubility of the nickel-base alloys. This causes an accelerated nitridation attack on the alloying elements Ti and Al. Apart from experimental detection and analysis, the phenomenon of internal nitridation could be described as well by means of a mathematical model calculating the diffusion with the finite-differences method and determining the precipitation thermodynamics by way of integrated equilibrium calculations. (orig./CB) [Deutsch] Im Verlauf der Hochtemperaturkorrosion von Nickelbasis-Superlegierungen kann durch beanspruchungsbedingte Schaedigungen der Oxiddeckschicht ein Verlust der Schutzwirkung erfolgen und als Konsequenz Stickstoff aus der Atmosphaere in den Werkstoff eindringen. Der eindiffundierende Stickstoff bildet vor allem mit den Legierungselementen Al, Cr und Ti Nitridausscheidungen, die zu einer relativ rasch fortschreitenden Schaedigung fuehren koennen. Eine bedeutende Rolle bei diesen Nitrierungsprozessen in Nickelbasislegierungen spielt die Cr-Konzentration in der Legierung. So ergaben umfangreiche Nitrierungsexperimente an verschiedenen Modellegierungen des Systems Ni-Cr-Al-Ti, dass Cr zwar selbst erst ab Ausgangskonzentrationen von ca. 10-20 Gew.% (abhaengig von der Temperatur) Nitride bildet, allerdings bereits bei geringen Konzentrationen die N-Loeslichkeit von Nickelbasis-Legierungen entscheidend erhoeht. Dies hat zur Folge, dass es zu einem beschleunigten Nitrierungsangriff auf die Legierungselemente Ti und Al kommt. Neben den experimentellen Untersuchungen konnte das Phaenomen der inneren

  1. High temperature corrosion of nickel-base alloys in environments containing alkali sulphate

    Energy Technology Data Exchange (ETDEWEB)

    Pettersson, Rachel; Flyg, Jesper; Caddeo, Sophie [Corrosion and Metals Research Institute, KIMAB, Stockholm (Sweden); Karlsson, Fredrik [Siemens Industrial Turbomachinery, Finspong (Sweden)

    2007-02-15

    This work is directed towards producing data to assist in lifetime assessment of components in gas turbines run in severely polluted industrial environments where the main corrosive species is SO{sub 2}, which can condense to form alkali sulphates. Corrosion rates have been measured for the base materials, in order to assess the worst-case scenario, in which cracks or other damage has occurred to the protective coating. The information is expected to be of value to manufacturers, owners and inspectors of gas turbines. Six nickel-base superalloys were subject to thermal cycles of 160 hours duration, and 0.8mg/cm{sup 2} of 20 mol % Na{sub 2}SO{sub 4} + 80mol% K{sub 2}SO{sub 4} was applied before each cycle. The test temperatures were 850 deg C and 900 deg C, with maximum test durations of 24 cycles and 12 cycles respectively. The metal loss was assessed by metallography of cross sections and the sulphidation attack was found to be very uneven. Mass change data indicated that the corrosion process was largely linear in character, and probability plots and estimations of the propagation rate of corrosion based on the linear growth assumption were produced. The performance of the alloys increased with increasing chromium content. The single crystal materials CMSX4 and MD2 showed such high corrosion rates that their use in severely contaminated industrial environments is considered inadvisable. The best performance was shown by Inconel 939 and Inconel 6203, so that even if cracks occur in the protective coating, a reasonable remaining lifetime can be expected for these materials. Sulphide formation occurred at the reaction front in all cases and mixed sulphides such as Ta-Ni or Ti-Nb sulphides were often present. The work has news value since very little long-term data is currently available for materials performance in severely sulphidising environments. The project goals in terms of exposures and metrology have been fully realised. Contributions have been made to the

  2. High temperature corrosion resistance of candidate nickel-based weld overlay alloys in a low NOx environment

    Energy Technology Data Exchange (ETDEWEB)

    Deacon, R.M.; Du Pont, J.N.; Marder, A.R. [Lehigh University, Bethlehem, PA (United States)

    2007-07-15

    Changes in environmental regulations have led many fossil fuel-fired boiler operators to alter their combustion practices (low NOx, burning), thereby lowering plant emissions. This change has led to unacceptable wastage of carbon and low alloy steel waterwall tubes and expensive shutdowns due to severe corrosion. One favored solution is to weld overlay a more corrosion resistant alloy on top of existing tubes. Two nickel-based alloys developed for such applications were tested alongside the commercially available alloy 622 in a simulated low NOx, environment. Electron probe microanalysis (EPMA) examination of the weld overlays and corrosion scales demonstrated that microsegregation of molybdenum occurred in one of the candidate alloys and alloy 622. This microsegregation had a detrimental effect on the corrosion resistance of these alloys. The candidate alloy with higher chromium concentration, low nominal molybdenum concentration, and corresponding minimum molybdenum segregation, exhibited the best corrosion resistance of the examined alloys.

  3. High temperature corrosion resistance of candidate nickel-based weld overlay alloys in a low NO {sub x} environment

    Energy Technology Data Exchange (ETDEWEB)

    Deacon, R.M. [Lehigh University, 5 East Packer Avenue, Bethlehem, PA 18015 (United States)], E-mail: rmd3@lehigh.edu; DuPont, J.N. [Lehigh University, 5 East Packer Avenue, Bethlehem, PA 18015 (United States); Marder, A.R. [Lehigh University, 5 East Packer Avenue, Bethlehem, PA 18015 (United States)

    2007-07-15

    Changes in environmental regulations have led many fossil fuel-fired boiler operators to alter their combustion practices (low NO {sub x} burning), thereby lowering plant emissions. This change has led to unacceptable wastage of carbon and low alloy steel waterwall tubes and expensive shutdowns due to severe corrosion. One favored solution is to weld overlay a more corrosion resistant alloy on top of existing tubes. Two nickel-based alloys developed for such applications were tested alongside the commercially available alloy 622 in a simulated low NO {sub x} environment. Electron probe microanalysis (EPMA) examination of the weld overlays and corrosion scales demonstrated that microsegregation of molybdenum occurred in one of the candidate alloys and alloy 622. This microsegregation had a detrimental effect on the corrosion resistance of these alloys. The candidate alloy with higher chromium concentration, low nominal molybdenum concentration, and corresponding minimum molybdenum segregation, exhibited the best corrosion resistance of the examined alloys.

  4. Mechanical Properties and Microstructural Characterization of Aged Nickel-based Alloy 625 Weld Metal

    Science.gov (United States)

    Silva, Cleiton Carvalho; de Albuquerque, Victor Hugo C.; Miná, Emerson Mendonça; Moura, Elineudo P.; Tavares, João Manuel R. S.

    2018-03-01

    The aim of this work was to evaluate the different phases formed during solidification and after thermal aging of the as-welded 625 nickel-based alloy, as well as the influence of microstructural changes on the mechanical properties. The experiments addressed aging temperatures of 650 and 950 °C for 10, 100, and 200 hours. The samples were analyzed by electron microscopy, microanalysis, and X-ray diffraction in order to identify the secondary phases. Mechanical tests such as hardness, microhardness, and Charpy-V impact test were performed. Nondestructive ultrasonic inspection was also conducted to correlate the acquired signals with mechanical and microstructural properties. The results show that the alloy under study experienced microstructural changes when aged at 650 °C. The aging was responsible by the dissolution of the Laves phase formed during the solidification and the appearance of γ″ phase within interdendritic region and fine carbides along the solidification grain boundaries. However, when it was aged at 950 °C, the Laves phase was continuously dissolved and the excess Nb caused the precipitation of the δ-phase (Ni3Nb), which was intensified at 10 hours of aging, with subsequent dissolution for longer periods such as 200 hours. Even when subjected to significant microstructural changes, the mechanical properties, especially toughness, were not sensitive to the dissolution and/or precipitation of the secondary phases.

  5. Generalized corrosion of nickel base alloys in high temperature aqueous media: a contribution to the comprehension of the mechanisms

    International Nuclear Information System (INIS)

    Marchetti-Sillans, L.

    2007-11-01

    In France, nickel base alloys, such as alloy 600 and alloy 690, are the materials constituting steam generators (SG) tubes of pressurized water reactors (PWR). The generalized corrosion resulting from the interaction between these alloys and the PWR primary media leads, on the one hand, to the formation of a thin protective oxide scale (∼ 10 nm), and on the other hand, to the release of cations in the primary circuit, which entails an increase of the global radioactivity of this circuit. The goal of this work is to supply some new comprehension elements about nickel base alloys corrosion phenomena in PWR primary media, taking up with underlining the effects of metallurgical and physico-chemical parameters on the nature and the growth mechanisms of the protective oxide scale. In this context, the passive film formed during the exposition of alloys 600, 690 and Ni-30Cr, in conditions simulating the PWR primary media, has been analyzed by a set of characterization techniques (SEM, TEM, PEC and MPEC, XPS). The coupling of these methods leads to a fine description, in terms of nature and structure, of the multilayered oxide forming during the exposition of nickel base alloys in primary media. Thus, the protective part of the oxide scale is composed of a continuous layer of iron and nickel mixed chromite, and Cr 2 O 3 nodules dispersed at the alloy / mixed chromite interface. The study of protective scale growth mechanisms by tracers and markers experiments reveals that the formation of the mixed chromite is the consequence of an anionic mechanism, resulting from short circuits like grain boundaries diffusion. Besides, the impact of alloy surface defects has also been studied, underlining a double effect of this parameter, which influences the short circuits diffusion density in oxide and the formation rate of Cr 2 O 3 nodules. The sum of these results leads to suggest a description of the nickel base alloys corrosion mechanisms in PWR primary media and to tackle some

  6. Mechanical and microstructural characterization of the nickel base alloy (Alloy 600) after heat treatment

    International Nuclear Information System (INIS)

    Fernandes, Stela Maria de Carvalho

    1993-01-01

    The characterization of microstructural and mechanical properties of cold rolled and heat treated alloys 600 made in Brazil were investigated. The recovery and recrystallization behavior as well as solubilization and aging have been studied using optical, scanning electron and transmission electron microscopy. Microhardness and tensile testing have been carried out. The recovery process of the cold rolled alloy 600 occurred until 600 deg C and the recrystallization stage was situated between 600 and 850 deg C. The primary recrystallization temperature was obtained at 850 deg C after 1 hour (isochronal heat treatments). The aged alloy 600 shows carbide precipitation on grains bu with ductility maintenance. (author)

  7. Analysis of thermoelectric properties of high-temperature complex alloys of nickel-base, iron-base and cobalt-base groups

    Science.gov (United States)

    Holanda, R.

    1984-01-01

    The thermoelectric properties alloys of the nickel-base, iron-base, and cobalt-base groups containing from 1% to 25% 106 chromium were compared and correlated with the following material characteristics: atomic percent of the principle alloy constituent; ratio of concentration of two constituents; alloy physical property (electrical resistivity); alloy phase structure (percent precipitate or percent hardener content); alloy electronic structure (electron concentration). For solid-solution-type alloys the most consistent correlation was obtained with electron concentration, for precipitation-hardenable alloys of the nickel-base superalloy group, the thermoelectric potential correlated with hardener content in the alloy structure. For solid-solution-type alloys, no problems were found with thermoelectric stability to 1000; for precipitation-hardenable alloys, thermoelectric stability was dependent on phase stability. The effects of the compositional range of alloy constituents on temperature measurement uncertainty are discussed.

  8. TEM characterisation of stress corrosion cracks in nickel based alloys: effect of chromium content and chemistry of environment

    International Nuclear Information System (INIS)

    Delabrouille, F.

    2004-11-01

    Stress corrosion cracking (SCC) is a damaging mode of alloys used in pressurized water reactors, particularly of nickel based alloys constituting the vapour generator tubes. Cracks appear on both primary and secondary sides of the tubes, and more frequently in locations where the environment is not well defined. SCC sensitivity of nickel based alloys depends of their chromium content, which lead to the replacement of alloy 600 (15 % Cr) by alloy 690 (30 % Cr) but this phenomenon is not yet very well understood. The goal of this thesis is two fold: i) observe the effect of chromium content on corrosion and ii) characterize the effect of environment on the damaging process of GV tubes. For this purpose, one industrial tube and several synthetic alloys - with controlled chromium content - have been studied. Various characterisation techniques were used to study the corrosion products on the surface and within the SCC cracks: SIMS; TEM - FEG: thin foil preparation, HAADF, EELS, EDX. The effect of chromium content and surface preparation on the generalised corrosion was evidenced for synthetic alloys. Moreover, we observed the penetration of oxygen along triple junctions of grain boundaries few micrometers under the free surface. SCC tests show the positive effect of chromium for contents varying from 5 to 30 % wt. Plastic deformation induces a modification of the structure, and thus of the protective character, of the internal chromium rich oxide layer. SCC cracks which developed in different chemical environments were characterised by TEM. The oxides which are formed within the cracks are different from what is observed on the free surface, which reveals a modification of medium and electrochemical conditions in the crack. Finally we were able to evidence some structural characteristics of the corrosion products (in the cracks and on the surface) which turn to be a signature of the chemical environment. (author)

  9. Corrosion behaviour of austenitic stainless steel, nickel-base alloy and its weldments in aqueous LiBr solutions

    Energy Technology Data Exchange (ETDEWEB)

    Blasco-Tamarit, E.; Igual-Munoz, A.; Garcia Anton, J.; Garcia-Garcia, D. [Departamento de Ingenieria Quimica y Nuclear. E.T.S.I.Industriales, Universidad Politecnica de Valencia, P.O. Box 22012 E-46071 Valencia (Spain)

    2004-07-01

    With the advances in materials production new alloys have been developed, such as High- Alloy Austenitic Stainless Steels and Nickel-base alloys, with high corrosion resistance. These new alloys are finding applications in Lithium Bromide absorption refrigeration systems, because LiBr is a corrosive medium which can cause serious corrosion problems, in spite of its favourable properties as absorbent. The objective of the present work was to study the corrosion resistance of a highly alloyed austenitic stainless steel (UNS N08031) used as base metal, a Nickel-base alloy (UNS N06059) used as its corresponding filler metal, and the weld metal obtained by the Gas Tungsten Arc Welding (GTAW) procedure. The materials have been tested in different LiBr solutions (400 g/l, 700 g/l, 850 g/l and a commercial 850 g/l LiBr heavy brine containing Lithium Chromate as corrosion inhibitor), at 25 deg. C. Open Circuit Potential tests and potentiodynamic anodic polarization curves have been carried out to obtain information about the general electrochemical behaviour of the materials. The polarization curves of all the alloys tested were typical of passivable materials. Pitting corrosion susceptibility has been evaluated by means of cyclic potentiodynamic curves, which provide parameters to analyse re-passivation properties. The galvanic corrosion generated by the electrical contact between the welded and the base material has been estimated from the polarization diagrams according to the Mixed Potential Method. Samples have been etched to study the microstructure by Scanning Electron Microscopy (SEM). The results demonstrate that the pitting resistance of all these materials increases as the LiBr concentration decreases. In general, the presence of chromate tended to shift the pitting potential to more positive values than those obtained in the 850 g/l LiBr solution. (authors)

  10. Online monitoring of thermo-cycles and its correlation with microstructure in laser cladding of nickel based super alloy

    Science.gov (United States)

    Muvvala, Gopinath; Patra Karmakar, Debapriya; Nath, Ashish Kumar

    2017-01-01

    Laser cladding, basically a weld deposition technique, is finding applications in many areas including surface coatings, refurbishment of worn out components and generation of functionally graded components owing to its various advantages over conventional methods like TIG, PTA etc. One of the essential requirements to adopt this technique in industrial manufacturing is to fulfil the increasing demand on product quality which could be controlled through online process monitoring and correlating the signals with the mechanical and metallurgical properties. Rapid thermo-cycle i.e. the fast heating and cooling rates involved in this process affect above properties of the deposited layer to a great extent. Therefore, the current study aims to monitor the thermo-cycles online, understand its variation with process parameters and its effect on different quality aspects of the clad layer, like microstructure, elemental segregations and mechanical properties. The effect of process parameters on clad track geometry is also studied which helps in their judicious selection to deposit a predefined thickness of coating. In this study Inconel 718, a nickel based super alloy is used as a clad material and AISI 304 austenitic steel as a substrate material. The thermo-cycles during the cladding process were recorded using a single spot monochromatic pyrometer. The heating and cooling rates were estimated from the recorded thermo-cycles and its effects on microstructures were characterised using SEM and XRD analyses. Slow thermo-cycles resulted in severe elemental segregations favouring Laves phase formation and increased γ matrix size which is found to be detrimental to the mechanical properties. Slow cooling also resulted in termination of epitaxial growth, forming equiaxed grains near the surface, which is not preferred for single crystal growth. Heat treatment is carried out and the effect of slow cooling and the increased γ matrix size on dissolution of segregated elements in

  11. Nickel based alloys as electrocatalysts for oxygen evolution from alkaline solutions. [Metal--air batteries

    Energy Technology Data Exchange (ETDEWEB)

    Lu, P.W.T.; Srinivasan, S.

    1977-01-01

    The slowness of the oxygen evolution reaction is one of the main reasons for significant energy losses in water electrolysis cells and secondary air--metal batteries. To date, data on the kinetics of this reaction on alloys and intermetallic compounds are sparse. In this work, mechanically polished alloys of nickel with Ir, Ru or W and Ni--Ti intermetallic compounds were studied as oxygen electrodes. Since the oxygen evolution reaction always takes place on oxide-film covered surfaces, the nature of oxide films formed on these alloys were investigated using cyclic voltametric techniques. Steady-state potentiostatic and slow potentiodynamic (at 0.1 mV/s) methods were employed to obtain the electrode kinetic parameters for the oxygen evolution reaction in 30 wt. percent KOH at 80/sup 0/C, the conditions normally used in water electrolysis cells. The peaks for the formation or reduction of oxygen-containing layers appearing on the pure metals are not always found on the alloys. The maximum decreases in oxygen overpotential at an apparent current density of 20 mA cm/sup -2/ (as compared with that on Ni) were found for the alloys of 50Ni--50Ir and 75Ni--25Ru and the intermetallic compound Ni/sub 3/Ti, these decreases being about 40, 30, and 20 mV, respectively. On the long-term polarization in the potential region of oxygen evolution, the oxygen-containing layers on Ni--Ir or Ni--Ru alloys are essentially composed of nickel oxides instead of true mixed oxide films of two components. The present work confirms that, possibly because of coverage by oxide films, there is no direct dependence of the electrocatalytic activities of the alloys on their electronic properties. 11 figures, 1 table.

  12. Oxidation-induced phase transformations and lifetime limits of chromia-forming nickel-base alloy 625

    Energy Technology Data Exchange (ETDEWEB)

    Chyrkin, Anton

    2011-12-05

    For its high creep resistance the commercial nickel-base alloy 625 relies on solid solution strengthening in combination with precipitation hardening by formation of δ-Ni{sub 3}Nb and (Ni,Mo,Si){sub 6}C precipitates during high-temperature service. In oxidizing environments the alloy forms a slow growing, continuous chromia layer on the material surface which protects the alloy against rapid oxidation attack. The growth of the chromia base oxide scale results during exposure at 900-1000 C in oxidation-induced chromium depletion in the subsurface zone of the alloy. Microstructural analyses of the cross-sectioned specimens revealed that this process results in formation of a wide subsurface zone in which the mentioned strengthening phases are dissolved, in spite of the fact that both phases do not contain substantial amounts of the scale-forming element chromium. The cross-sectional analyses revealed that, in parallel to the formation of a precipitate depleted zone, a thin, continuous layer of niobium-rich intermetallic precipitates formed in the immediate vicinity of the scale/alloy interface. The Subsurface Phase Enrichment (abbreviated as SPE) was shown to be the result of an uphill-diffusion of niobium, i.e. the element stabilizing the strengthening precipitates δ-Ni{sub 3}Nb, in the chromium activity gradient and is thus a natural consequence of the oxidation-induced chromium depletion beneath the chromia scale. The thermodynamic calculations carried out using the Thermo-Calc/DICTRA software packages revealed that in alloy 625 the chemical activity of niobium decreases with decreasing chromium content. As chromium is being continuously removed from the alloy as the result of the chromia scale growth, the zone of lowest Nb-activity is formed in the location with the lowest chromium concentration, i.e. the scale/alloy interface. This creates a driving force for Nb to diffuse towards the scale/alloy interface against its own concentration gradient, which is known

  13. A preliminary investigation of the initiation of pitting corrosion in austenitic stainless steels and nickel-based alloys

    International Nuclear Information System (INIS)

    Higginson, A.

    1984-01-01

    Pitting corrosion in a number of austenitic stainless steels and nickel-based alloys that differ widely in their resistance to corrosion was studed by electrochemical and electron-optical techniques. The effect of contamination of the sulphuric acid electrolyte by chloride ions was also investigated. Preliminary results for the surface analysis of samples of 316 stainless steel by Auger electron spectroscopy are presented, and suggestions are included for further application of this technique to the examination of pitting corrosion. A comprehensive review of the literature concerning the initiation of pitting corrosion is included

  14. Characterization of wear mechanism by tribo-corrosion of nickel base alloys

    International Nuclear Information System (INIS)

    Ionescu, C.C.

    2012-01-01

    Some components of nuclear power plants, as steam generator tubes are made from Ni base alloys. These components are exposed to severe environment of high temperature and high pressure and submitted to contact mechanical stresses. These Ni - based alloys properties are determined by their ability to form on their surface an inner protective barrier film mainly composed of Cr 2 O 3 . The steam generator tubes are among the most difficult components to maintain, on the hand, because of their safety importance and secondly, the exchange tubes are subject to various degradation mechanisms, because of the harsh conditions of work. Wear by tribo-corrosion is a physicochemical aging mechanism which occurs in the management of the nuclear power plants life time. Tribo-corrosion is an irreversible process which involves mechanical and chemical / electrochemical interactions between surfaces in relative motion, in the presence of a corrosive environment. The goal of this study was to quantify in terms of quantity and quality the wear generated by tribo-corrosion process on Ni - Cr model alloys. Two model alloys: Ni -15Cr and Ni -30Cr were used to highlight, evaluate and compare the influence of the chromium content on the formation of the protective oxide layer and the role played by the latter one on the kinetics and mechanisms of wear by tribo-corrosion. The tribo-corrosion experiments were performed by using a pin-on-disc tribometer under controlled electrochemical conditions in LiOH - H 3 BO 3 solution. The corrosion - wear degradation of the protective layer during continuous and intermittent unidirectional sliding tests was investigated by a three-stage tribo-corrosion protocol. In the first stage, electrochemical techniques (open circuit potential measurements and electrochemical impedance measurements) were used without applying unidirectional sliding to monitor and evaluate the characteristics of protective oxide layer formed on the surface of the two model alloys

  15. Refractory alloy component fabrication

    International Nuclear Information System (INIS)

    Young, W.R.

    1984-01-01

    Purpose of this report is to describe joining procedures, primarily welding techniques, which were developed to construct reliable refractory alloy components and systems for advanced space power systems. Two systems, the Nb-1Zr Brayton Cycle Heat Receiver and the T-111 Alloy Potassium Boiler Development Program, are used to illustrate typical systems and components. Particular emphasis is given to specific problems which were eliminated during the development efforts. Finally, some thoughts on application of more recent joining technology are presented. 78 figures

  16. Nitrogen solubility in nickel base multicomponent melts

    International Nuclear Information System (INIS)

    Bol'shov, L.A.; Stomakhin, A.Ya.; Sokolov, V.M.; Teterin, V.G.

    1984-01-01

    Applicability of various methods for calculation of nitrogen solubility in high-alloyed nickel base alloys, containing Cr, Fe, W, Mo, Ti, Nb, has been estimated. A possibility is shown to use the formUla, derived for the calculation of nitrogen solubility in iron on the basis of statistical theory for a grid model of solution which does not require limitations for the content of a solvent component. The calculation method has been used for nickel alloys, with the concentration of solvent, iron, being accepted equal to zero, and employing parameters of nitrogen interaction as determined for iron-base alloys

  17. Transient liquid phase bonding of titanium-, iron- and nickel-based alloys

    Science.gov (United States)

    Rahman, A. H. M. Esfakur

    The operating temperature of land-based gas turbines and jet engines are ever-increasing to increase the efficiency, decrease the emissions and minimize the cost. Within the engines, complex-shaped parts experience extreme temperature, fatigue and corrosion conditions. Ti-based, Ni-based and Fe-based alloys are commonly used in gas turbines and jet engines depending on the temperatures of different sections. Although those alloys have superior mechanical, high temperature and corrosion properties, severe operating conditions cause fast degradation and failure of the components. Repair of these components could reduce lifecycle costs. Unfortunately, conventional fusion welding is not very attractive, because Ti reacts very easily with oxygen and nitrogen at high temperatures, Ni-based superalloys show heat affected zone (HAZ) cracking, and stainless steels show intergranular corrosion and knife-line attack. On the other hand, transient liquid phase (TLP) bonding method has been considered as preferred joining method for those types of alloys. During the initial phase of the current work commercially pure Ti, Fe and Ni were diffusion bonded using commercially available interlayer materials. Commercially pure Ti (Ti-grade 2) has been diffusion bonded using silver and copper interlayers and without any interlayer. With a silver (Ag) interlayer, different intermetallics (AgTi, AgTi2) appeared in the joint centerline microstructure. While with a Cu interlayer eutectic mixtures and Ti-Cu solid solutions appeared in the joint centerline. The maximum tensile strengths achieved were 160 MPa, 502 MPa, and 382 MPa when Ag, Cu and no interlayers were used, respectively. Commercially pure Fe (cp-Fe) was diffusion bonded using Cu (25 m) and Au-12Ge eutectic interlayer (100 microm). Cu diffused predominantly along austenite grain boundaries in all bonding conditions. Residual interlayers appeared at lower bonding temperature and time, however, voids were observed in the joint

  18. Using the PSCPCSP computer software for optimization of the composition of industrial alloys and development of new high-temperature nickel-base alloys

    Science.gov (United States)

    Rtishchev, V. V.

    1995-11-01

    Using computer programs some foreign firms have developed new deformable and castable high-temperature nickel-base alloys such as IN, Rene, Mar-M, Udimet, TRW, TM, TMS, TUT, with equiaxial, columnar, and single-crystal structures for manufacturing functional and nozzle blades and other parts of the hot duct of transport and stationary gas-turbine installations (GTI). Similar investigations have been carried out in Russia. This paper presents examples of the use of the PSCPCSP computer software for a quantitative analysis of structural und phase characteristics and properties of industrial alloys with change (within the grade range) in the concentrations of the alloying elements for optimizing the composition of the alloys and regimes of their heat treatment.

  19. Corrosion of stainless steels and nickel-base alloys in solutions of nitric acid and hydrofluoric acid

    International Nuclear Information System (INIS)

    Horn, E.M.; Renner, M.

    1992-01-01

    Reactions involving nitric acid may always result in the contamination of this acid with fluorides. In highly concentrted nitric acid, the presence of small amounts of HF will substantially reduce the corrosion of metallic materials. Mixtures consisting of hydrofluoric acid and hypo-azeotropic nitric acid on the other hand will strongly attack: the metal loss will markedly increase with increasing HNO 3 and HF concentrations as well as with rising temperatures. The investigation covered 12 stainless steel grades and nickel-base alloys. With constant HNO 3 content, corrosion rates will rise linearly when increasing the HF concentration. With constant HF concentration (0,25 M), corrosion rates will increase rapidly with increasing nitric acid concentration (from 0.3 M to 14.8 M). This can best be described by superimposing a linear function and a hyperbolic function that is reflecting the change in the HNO 3 content. Alloys containing as much chromium as possible (up to 46 wt.%) will exhibit the best corrosion resistance. Alloy NiCr30FeMo (Hastelloy alloy G-30) proved to be well suitable in this investigation. (orig.) [de

  20. Influences of Holes Arrangement on Creep Characteristic of Nickel-Base Single Crystal Alloy Blade Cooling Holes

    Directory of Open Access Journals (Sweden)

    Lei Li

    2013-01-01

    Full Text Available Film cooling technology is developed to enhance the temperature resistant of nickel-base single crystal alloy blade. The shape, dimension, and arrangement of cooling holes impact the blade strength and life grievously. In this paper, the influences of holes arrangement on creep characteristic of cooling holes in the plate sample are investigated. The constitutive model for creep considering both cavitation and degradation damage is developed to predict the creep behavior of cooling holes. Results show that there are stress interferences among cooling holes. The distance and radius of the cooling holes impact the creep behavior of cooling holes seriously. Decreasing horizontal distance of the holes results in creep time reducing. On the contrary, increasing the vertical distance of the holes makes the creep time reduced.

  1. Electroless nickel-plating for the PWSCC mitigation of nickel-base alloys in nuclear power plants

    International Nuclear Information System (INIS)

    Kim, Ji Hyun; Hwang, Il Soon

    2008-01-01

    The feasibility study has been performed as an effort to apply the electroless nickel-plating method for a proposed countermeasure to mitigate primary water stress corrosion cracking (PWSCC) of nickel-base alloys in nuclear power plants. In order to understand the corrosion behavior of nickel-plating at high temperature water, the electrochemical properties of electroless nickel-plated alloy 600 specimens exposed to simulated pressurized water reactor (PWR) primary water were experimentally characterized in high temperature and high pressure water condition. And, the resistance to the flow accelerated corrosion (FAC) test was investigated to check the durability of plated layers in high-velocity water-flowing environment at high temperature. The plated surfaces were examined by using both scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) after exposures to the condition. From this study, it is found that the corrosion resistance of electroless nickel-plated Alloy 600 is higher than that of electrolytic plating in 290 deg. C water

  2. Nickel-base alloys having a low coefficient of thermal expansion

    International Nuclear Information System (INIS)

    Baldwin, J.F.; Maxwell, D.H.

    1975-01-01

    Alloy compositions consisting predominantly of nickel, chromium, molybdenum, carbon, and boron are disclosed. The alloys possess a duplex structure consisting of a nickel--chromium--molybdenum matrix and a semi-continuous network of refractory carbides and borides. A combination of desirable properties is provided by these alloys, including elevated temperature strength, resistance to oxidation and hot corrosion, and a very low coefficient of thermal expansion

  3. Computational design of precipitation-strengthened titanium-nickel-based shape memory alloys

    Science.gov (United States)

    Bender, Matthew D.

    Motivated by performance requirements of future medical stent applications, experimental research addresses the design of novel TiNi-based, superelastic shape-memory alloys employing nanoscale precipitation strengthening to minimize accommodation slip for cyclic stability and to increase output stress capability for smaller devices. Using a thermodynamic database describing the B2 and L21 phases in the Al-Ni-Ti-Zr system, Thermo-Calc software was used to assist modeling the evolution of phase composition during 600°C isothermal evolution of coherent L21 Heusler phase precipitation from supersaturated TiNi-based B2 phase matrix in an alloy experimentally characterized by atomic-scale Local Electrode Atom Probe (LEAP) microanalysis. Based on measured evolution of the alloy hardness (under conditions stable against martensitic transformation) a model for the combined effects of solid solution strengthening and precipitation strengthening was calibrated, and the optimum particle size for efficient strengthening was identified. Thermodynamic modeling of the evolution of measured phase fractions and compositions identified the interfacial capillary energy enabling thermodynamic design of alloy microstructure with the optimal strengthening particle size. Extension of alloy designs to incorporate Pt and Pd for reducing Ni content, enhancing radiopacity, and improving manufacturability were considered using measured Pt and Pd B2/L2 1 partitioning coefficients. After determining that Pt partitioning greatly increases interphase misfit, full attention was devoted to Pd alloy designs. A quantitative approach to radiopacity was employed using mass attenuation as a metric. Radiopacity improvements were also qualitatively observed using x-ray fluoroscopy. Transformation temperatures were experimentally measured as a function of Al and Pd content. Redlich-Kister polynomial modeling was utilized for the dependence of transformation reversion Af temperature on B2 matrix phase

  4. Design criteria for rhenium-reduced nickel-based single-crystal alloys. Identification and computer-assisted conversion

    International Nuclear Information System (INIS)

    Goehler, Thomas

    2016-01-01

    In the present work, design criteria and property models for the creep strength optimization of rhenium-free nickel based single crystal Superalloys are investigated. The study focuses on a typical load condition of 1050 C and 150 MPa, which is representative for flight engine applications. Thereby the key aspect is to link chemical composition, manufacturing processes, microstructure formation and mechanistic understanding of dislocation creep through a computational materials engineering approach. Beside the positive effect of rhenium on solid solution hardening, a second mechanism in which rhenium increases high temperature creep strength is identified. It indirectly stabilizes precipitation hardening by reducing the coarsening kinetics of γ'-rafting. Five 1st and 2nd generation technical Superalloys show a comparable microstructure evolution for up to 2 % plastic elongation, while creep times differ by a factor of five. The application of a microstructure sensitive creep model shows that these coarsening processes can activate γ-cutting and thus lead to an increasing creep rate. Based on these calculations a threshold value of φ γ/γ' > 2,5 at 150 MPa is estimated. This ratio of matrix channel to raft thickness has been proofed for multiple positions by microstructure analysis of interrupted creep tests. The mechanism described previously can be decelerated by the enrichment of the γ-matrix with slow diffusing elements. The same principle also increases the solid solution strength of the γ-matrix. Therefore, the present work delivers an additional mechanistic explanation why creep properties of single phase nickel based alloys can be transferred to two phase technical Superalloys with rafted γ'-structure. Following, the best way to substitute both rhenium fundamental properties, namely a slow diffusion coefficient and a small solubility in g', has been investigated by means of CALPHAD-modeling. Only molybdenum and especially tungsten

  5. Cavitation erosion behavior of Hastelloy C-276 nickel-based alloy

    International Nuclear Information System (INIS)

    Li, Zhen; Han, Jiesheng; Lu, Jinjun; Chen, Jianmin

    2015-01-01

    Highlights: • Cavitation erosion behavior of Hastelloy C-276 was studied by ultrasonic apparatus. • The cavitation-induced precipitates formed in the eroded surface for Hastelloy C-276. • The selective cavitation erosion was found in Hastelloy C-276 alloy. - Abstract: The cavitation erosion behavior of Hastelloy C-276 alloy was investigated using an ultrasonic vibratory apparatus and compared with that of 316L stainless steel. The mean depth of erosion (MDE) and erosion rate (ER) curves vs. test time were attained for Hastelloy C-276 alloy. Morphology and microstructure evolution of the eroded surface were observed by scanning electron microscopy (SEM) and field emission scanning electron microscopy (FESEM) and the predominant erosion mechanism was also discussed. The results show that the MDE is about 1/6 times lower than that of the stainless steel after 9 h of testing. The incubation period of Hastelloy C-276 alloy is about 3 times longer than that of 316L stainless steel. The cavitation-induced nanometer-scaled precipitates were found in the local zones of the eroded surface for Hastelloy C-276. The selective cavitation erosion was found in Hastelloy C-276 alloy. The formation of nanometer-scaled precipitates in the eroded surface may play a significant role in the cavitation erosion resistance of Hastelloy C-276

  6. Low cycle fatigue life of two nickel-base casting alloys in a hydrogen environment

    International Nuclear Information System (INIS)

    Cooper, R.A.

    1976-01-01

    Results of low cycle fatigue tests on alloy Mar-M-246 and Inconel 713 are presented. Based on the limited data, it was concluded that the Mar-M-246 material had a cyclic life in hydrogen that averaged three times higher than the alloy 713LC material for similar strain ranges. The hydrogen environment reduced life for both materials. The life reduction was more than an order of magnitude for the 713LC material. Porosity content of the cast specimens was as expected and was an important factor governing low cycle fatigue life

  7. High temperature oxidation and electrochemical investigations on nickel-base alloys

    Energy Technology Data Exchange (ETDEWEB)

    Obigodi-Ndjeng, Georgia

    2011-05-31

    This study examined high-temperature oxidation behavior of different Ni-base alloys. In addition, electrochemical characterization of the alloy's corrosion behavior was carried out, including comparison of the properties of native passive films grown at room temperature and high temperature oxide scales. PWA 1483 (single-crystalline Ni-base superalloy) and model alloys Ni-Cr-X (where X is either Co or Al) were oxidized at 800 and 900 C in air for different time periods. The superalloy showed the best oxidation behavior at both temperatures, which might be due to the fact that the oxidation growth function is subparabolic for the model alloys and parabolic for the superalloy at 800 C. At higher temperatures, changes in the kinetics are induced, as the oxides grow faster, thus only PWA 1483 growth follows the parabolic law. Different scales in a typical sandwich form were detected, with the inner layer comprised of mostly Cr{sub 2}O{sub 3}, the middle layer was mixture of different oxides and spinels, depending on the alloying elements, and the oxide at the interface oxygen/oxide was found to be NiO. The influence of sample preparation could also be shown, as rougher surfaces change the oxidation kinetics from parabolic and subparabolic for polished samples to linear. The influence of moisture on the oxidation behavior of the 2{sup nd} generation single crystal Ni-base superalloys (PWA 1484, PWA 1487, CMSX 4, Rene N5 and Rene N5+) was studied at 1000 C after 100 h oxidation period. It was found that the moisture increased the oxidation rate and mostly the transient oxides growth rate. The water vapor content in air also influenced the behavior of these alloys, as they showed a higher mass gain in air + 30% water vapor than in air + 10% water vapor. The alloys PWA 1484 and CMSX 4 showed respectively the worst and best behavior in all the studied atmospheres. The addition of reactive elements, such as Yttrium, Hafnium and Lanthanum is likely to enhance the

  8. Stiffness-constant variation in nickel-based alloys: Experiment and theory

    International Nuclear Information System (INIS)

    Hennion, M.; Hennion, B.

    1979-01-01

    Recent measurements of the spin-wave stiffness constant in several nickel alloys at various concentrations are interpreted within a random-phase approximation, coherent-potential approximation (RPA-CPA) band model which uses the Hartree-Fock approximation to treat the intraatomic correlations. We give a theoretical description of the possible impurity states in the Hartree-Fock approximation. This allows the determination of the Hartree-Fock solutions which can account for the stiffness-constant behavior and the magnetic moment on the impurity for all the investigated alloys. For alloys such as NiCr, NiV, NiMo, and NiRu, the magnetizations of which deviate from the Slater-Pauling curve, our determination does not correspond to previous works and is consequently discussed. The limits of the model appear mainly due to local-environment effects; in the case of NiMn, it is found that a ternary-alloy model with some Mn atoms in the antiferromagnetic state can account for both stiffness-constant and magnetization behaviors

  9. High temperature oxidation and electrochemical investigations on nickel-base alloys

    International Nuclear Information System (INIS)

    Obigodi-Ndjeng, Georgia

    2011-01-01

    This study examined high-temperature oxidation behavior of different Ni-base alloys. In addition, electrochemical characterization of the alloy's corrosion behavior was carried out, including comparison of the properties of native passive films grown at room temperature and high temperature oxide scales. PWA 1483 (single-crystalline Ni-base superalloy) and model alloys Ni-Cr-X (where X is either Co or Al) were oxidized at 800 and 900 C in air for different time periods. The superalloy showed the best oxidation behavior at both temperatures, which might be due to the fact that the oxidation growth function is subparabolic for the model alloys and parabolic for the superalloy at 800 C. At higher temperatures, changes in the kinetics are induced, as the oxides grow faster, thus only PWA 1483 growth follows the parabolic law. Different scales in a typical sandwich form were detected, with the inner layer comprised of mostly Cr 2 O 3 , the middle layer was mixture of different oxides and spinels, depending on the alloying elements, and the oxide at the interface oxygen/oxide was found to be NiO. The influence of sample preparation could also be shown, as rougher surfaces change the oxidation kinetics from parabolic and subparabolic for polished samples to linear. The influence of moisture on the oxidation behavior of the 2 nd generation single crystal Ni-base superalloys (PWA 1484, PWA 1487, CMSX 4, Rene N5 and Rene N5+) was studied at 1000 C after 100 h oxidation period. It was found that the moisture increased the oxidation rate and mostly the transient oxides growth rate. The water vapor content in air also influenced the behavior of these alloys, as they showed a higher mass gain in air + 30% water vapor than in air + 10% water vapor. The alloys PWA 1484 and CMSX 4 showed respectively the worst and best behavior in all the studied atmospheres. The addition of reactive elements, such as Yttrium, Hafnium and Lanthanum is likely to enhance the oxidation behavior of PWA

  10. Fundamental basis for using the platinum group elements as alloying additions in nickel-base alloys to improve high temperature corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Corti, C.W.; Coupland, D.R.; Mcgill, I.R.; Hall, C.W.

    1983-01-01

    The effects are investigated of the addition of the platinum group elements on the structure and environmental properties of the austenitic solid solution gamma matrix and the L1 sub 2 ordered gamma-prime phase (Ni3Al), which constitute the foundation of most high strength nickel-base superalloys. The use of one or more of the platinum group elements as alloying constituents is found to give a further degree of flexibility in alloy design. Results are presented of engine simulation tests carried out on a platinum-containing alloy designed for industrial and marine gas turbine application, as well as a selection of commercial alloys, under severe hot corrosion conditions at temperatures of 740 and 900 C over a period of 800 hours. Also examined are the technical and economic viability of the platinum group metal approaoch to superalloy chemistry in terms of the ability to tailor alloys with specific combinations of mechanical and environmental properties to meet, cost effectively, increasingly severe performance targets for a wide range of industrial applications. 17 references.

  11. Comparison of hot cracking susceptibility of nickel base alloys 152 and 182

    International Nuclear Information System (INIS)

    Buisine, D.; Milleville, P.

    1994-01-01

    182 weld metal (15% chromium) is sensitive to primary water stress corrosion cracking. In order to obtain a better corrosion resistance, INCO has developed a 30%-chromium content weld metal: INCONEL 152. On this king of weld metals, hot cracking is known to be a potential problem. So, comparative weldability tests have been performed on 182 and 152 weld metals. Two lots of 152 weld metal have been investigated. 182 weld metal and one of the lot of 152 have a low impurities level (S and P). The impurities level of the other 152 alloy is higher. In term of solidification cracking, both lots of INCONEL 152 exhibit a higher susceptibility than alloy 182 tested; the low S and P contents lot of INCONEL 152 exhibits a lower susceptibility than the other lot of INCONEL 152. In term of liquation cracking, all materials tested have similar behaviour. (authors). 9 figs., 4 tabs

  12. Kinetics of passivation of a nickel-base alloy in high temperature water

    International Nuclear Information System (INIS)

    Machet, A.; Galtayries, A.; Zanna, S.; Marcus, P.; Jolivet, P.; Scott, P.; Foucault, M.; Combrade, P.

    2004-01-01

    The kinetics of passivation and the composition of the surface oxide layer, in high temperature and high pressure water, of a nickel-chromium-iron alloy (Alloy 600) have been investigated by X-ray Photoelectron Spectroscopy (XPS). The samples have been exposed for short (0.4 - 8.2 min) and longer (0 - 400 hours) time periods to high temperature (325 deg. C) and high pressure water (containing boron and lithium) under controlled hydrogen pressure. The experiments were performed in two types of autoclaves: a novel autoclave dedicated to short time periods and a classic static autoclave for the longer exposures. In the initial stage of passivation, a continuous ultra-thin layer of chromium oxide (Cr 2 O 3 ) is rapidly formed on the surface with an external layer of chromium hydroxide. For longer times of passivation, the oxide layer is in a duplex form with an internal chromium oxide layer and an external layer of nickel hydroxide. The growth of the internal Cr 2 O 3 oxide layer has been fitted by three classical models (parabolic, logarithmic and inverse logarithmic laws) for the short passivation times, and the growth curves have been extrapolated to longer passivation periods. The comparison with the experimental results reveals that the kinetics of passivation of Alloy 600 in high temperature and high pressure water, for passivation times up to 400 hours, is well fitted by a logarithmic growth law. (authors)

  13. Kinetics of passivation of a nickel-base alloy in high temperature water

    Energy Technology Data Exchange (ETDEWEB)

    Machet, A. [Laboratoire de Physico-Chimie des Surfaces, CNRS-ENSCP (UMR 7045), Ecole Nationale Superieure de Chimie de Paris, Universite Pierre et Marie Curie, F-75231 Paris cedex 05 (France)]|[Framatome ANP, Tour AREVA, F-92084 Paris-la-Defense (France); Galtayries, A.; Zanna, S.; Marcus, P. [Laboratoire de Physico-Chimie des Surfaces, CNRS-ENSCP (UMR 7045), Ecole Nationale Superieure de Chimie de Paris, Universite Pierre et Marie Curie, F-75231 Paris cedex 05 (France); Jolivet, P.; Scott, P. [Framatome ANP, Tour AREVA, F-92084 Paris-la-Defense (France); Foucault, M.; Combrade, P. [Framatome ANP, Centre Technique, F-71205 Le Creusot (France)

    2004-07-01

    The kinetics of passivation and the composition of the surface oxide layer, in high temperature and high pressure water, of a nickel-chromium-iron alloy (Alloy 600) have been investigated by X-ray Photoelectron Spectroscopy (XPS). The samples have been exposed for short (0.4 - 8.2 min) and longer (0 - 400 hours) time periods to high temperature (325 deg. C) and high pressure water (containing boron and lithium) under controlled hydrogen pressure. The experiments were performed in two types of autoclaves: a novel autoclave dedicated to short time periods and a classic static autoclave for the longer exposures. In the initial stage of passivation, a continuous ultra-thin layer of chromium oxide (Cr{sub 2}O{sub 3}) is rapidly formed on the surface with an external layer of chromium hydroxide. For longer times of passivation, the oxide layer is in a duplex form with an internal chromium oxide layer and an external layer of nickel hydroxide. The growth of the internal Cr{sub 2}O{sub 3} oxide layer has been fitted by three classical models (parabolic, logarithmic and inverse logarithmic laws) for the short passivation times, and the growth curves have been extrapolated to longer passivation periods. The comparison with the experimental results reveals that the kinetics of passivation of Alloy 600 in high temperature and high pressure water, for passivation times up to 400 hours, is well fitted by a logarithmic growth law. (authors)

  14. Development of Ni-Mn-based alloys for the fast epitaxial braze-repair of single-crystalline nickel-based superalloys

    Energy Technology Data Exchange (ETDEWEB)

    Laux, Britta; Roesler, Joachim [Technische Univ. Braunschweig (Germany). Inst. fuer Werkstoffe

    2010-05-15

    Diffusion brazing is a widely-used technology for the repair of cracks in hot section turbine components, mostly fabricated from nickel-based superalloys. However, the filling of wide cracks in the range of 100-300 ?m is difficult since the precipitation of brittle secondary phases, which are formed by the conventionally used melting point depressants B and Si, leads to deteriorating mechanical properties. Therefore, new Ni-Mn-based braze alloys were developed which allow a very fast epitaxial healing of particularly wide cracks in single-crystalline components. As B and Si are replaced by Mn, the repair process can be significantly shortened since the epitaxial solidification is not completely controlled by diffusion but can also be controlled by cooling. Ni-Mn-based systems enhanced by Al, Cr and Ti were investigated. In this work an improved brazing cycle for the minimization of porosity within the braze gap as well as an enhanced heat treatment, which produces a {gamma}/{gamma}' microstructure very similar to the parent material, are presented. Results from tensile tests at room temperature and at 900 C conducted on 300 {mu}m gap width samples are discussed. (orig.)

  15. Comparison of brazed joints made with BNi-1 and BNi-7 nickel-base brazing alloys

    Directory of Open Access Journals (Sweden)

    Zorc, Borut

    2000-04-01

    Full Text Available Kinetics of the processes are different with different types of brazing alloys. Precipitation processes in the parent metal close to the brazing gap are of great importance. They control the mechanical properties of the joint area when the brittle eutectic has disappeared from the gap. A comparative study of brazed joints on austenitic stainless alloys made with BNi-7 (Ni-P type and BNi-1 (Ni-Si-B type brazing alloys was made. Brazing alloys containing phosphorus behave in a different manner to those containing boron.

    Las aleaciones de níquel se producen mediante tres sistemas de aleación: Ni-P, Ni-Si y Ni-B. Durante las reacciones metalúrgicas con el metal de base, la eutéctica frágil en la separación soldada puede transformarse en la solución dúctil-sólida con todas aleaciones. La cinética del proceso varía según el tipo de aleación. Los procesos de precipitación en el metal de base cerca de la separación soldada son de mucha importancia, ya que controlan las propiedades mecánicas de la área de unión después de desaparecer la eutéctica frágil de la separación. Se ha hecho un análisis comparativo de uniones soldadas en aleaciones austeníticas inoxidables realizadas con aleaciones BNi-7 (tipo Ni-P y BNi-1 (tipo Ni-Si-B. Las aleaciones que contienen fósforo se comportan de una manera diferente, tanto con el cambio de la eutéctica a la solución sólida, como con los procesos de precipitación en el metal de base cerca de la unión soldada.

  16. Intergranular tellurium cracking of nickel-based alloys in molten Li, Be, Th, U/F salt mixture

    Science.gov (United States)

    Ignatiev, Victor; Surenkov, Alexander; Gnidoy, Ivan; Kulakov, Alexander; Uglov, Vadim; Vasiliev, Alexander; Presniakov, Mikhail

    2013-09-01

    alloy formation with the main components of the tested alloys are not reached, that's why alloys and intermetallic compounds are not formed on the surface of the investigated chromium-nickel alloys. Under such conditions any intergranular tellurium corrosion of the selected alloys does not occur. In the fuel salt with [U(IV)/]/[U(III)] = 100 the potentials of uranium alloy formation with the main components of the tested alloys are not also reached. Under such redox conditions any traces intergranular tellurium IGC on the HN80MTY and H80M-VI alloys specimens are not found. Certain signs of incipient IGC in the form of tellurium presence on the grain boundaries in the HN80MTB and EM-721 alloys surface layer and formation of not too deep cracks on HN80MTB alloy surface were revealed at [U(IV)/]/[U(III)] = 100. With this uranium ratio in the presence of corrosion products on the surface of all of the alloys films, containing tellurium, metals of the construction alloys and carbon, are formed. In the melt with [U(IV)]/[U(III)] = 500 in all of the alloys tested the tellurium IGC took place. The HN80MTY alloy shows the maximum resistance to tellurium IGC. The intensity of tellurium IGC of the alloy (the K parameter) is by 3-5 times lower as compared to other alloys. The EM-721 alloy has the minimal resistance to tellurium IGC (K = 9200 pc m/cm, the depth of cracks is up to 434 μm). The studies have shown, that the intensity of the nickel alloys IGC is controlled by the [U(IV)]/[U(III)] ratio, and its dependence on this parameter is of threshold character. Providing the uranium ratio value's monitoring and regulation, it is possible to control the tellurium corrosion and in such a way to eliminate IGC completely or to minimize its value. The alloys strength characteristics and their structure were changed insignificantly after testing within the [U(IV)]/[U(III)] range from 0.7 tо 100. The changes are not linked with the influence of fuel salt, containing tellurium additions

  17. The codeposition of chromium and aluminum on nickel-based alloys by pack cementation

    Science.gov (United States)

    Stinner, Charles Paul

    Several variables of the pack cementation process were studied to determine their effect on the codeposition of chromium and aluminum on Ni270 and PWA1484. Specifically, the amount and composition of the master alloy (95Cr 5Al and 90Cr 10Al) and activator (NHsb4Cl and CrClsb2) were varied to determine their effect on the composition of the coatings produced. It was found that for coatings on Ni270, three deposition regimes exist, aluminizing, chromizing, and codepositing, which are produced by specific combinations of these variables. The conditions used to produce these coatings are summarized in the form of deposition maps. Corresponding coatings were also produced using PWA1484 as the substrate. In order to elucidate the effect of the amount of master alloy and the composition of the activator, several pack compositions were studied as a function of time. The pack composition as a function of coating time and pack position relative to the sample surface was studied by vacuum impregnating the pack and sample in epoxy resin and analyzing individual particles by microprobe analysis. It was found that decreasing the amount of master alloy increases the overall rate of depletion of aluminum from the pack, which leads to an increase in chromium deposition. An aluminum depletion zone was formed adjacent to the sample at short times for all conditions studied, and was thus not a function of the pack variables studied. Use of CrClsb2 as the activator led to a decrease in the depletion of aluminum relative to NHsb4Cl activated packs containing the same amount of master alloy, which was found to be due to the condensed nature of the CrClsb2 activator. Equilibrium thermodynamic calculations were used to support the claims of this study. Three types of coatings on PWA1484, an aluminide, chromide, and codeposited, were developed and evaluated for oxidation and corrosion resistance. Two industrial coatings, PWA73 and PWA70/73, were also evaluated for comparison. The conditions

  18. Preliminary assessment of stress corrosion cracking of nickel based alloy 182 in nuclear reactor environment

    International Nuclear Information System (INIS)

    Lima, Luciana Iglesias Lourenco; Bracarense, Alexandre Queiroz; Schvartzman, Monica Maria de Abreu Mendonca; Quinan, Marco Antonio Dutra

    2010-01-01

    Stress corrosion crack (SCC) in a primary circuit of a nuclear pressurized water reactor consists of a degradation process in which aggressive media, stress and material susceptibility are present. Over the last thirty years, SCC has been observed in dissimilar metal welds. This study presents a comparative work between the SCC in the alloy 182 filler metal weld in two different hydrogen concentrations (25 e 50 cm 3 H 2 /kg H 2 O) in primary water. The susceptibility to stress corrosion cracking was assessed using the slow strain rate tensile (SSRT) test. The results of the SSRT test indicated that the material is more susceptible to SCC at 25 cm 3 H 2 /kg H 2 O. (author)

  19. Development of improved low-strain creep strength in Cabot alloy R-41 sheet. [nickel base sheet alloy for reentry shielding

    Science.gov (United States)

    Rothman, M. F.

    1984-01-01

    The feasibility of improving the low-strain creep properties of a thin gauge nickel base sheet alloy through modified heat treatment or through development of a preferred crystal-lographic texture was investigated. The basic approach taken to improve the creep strength of the material by heat treatment was to increase grain size by raising the solution treatment temperature for the alloy to the range of 1420 K to 1475 K (2100 F to 2200 F). The key technical issue involved was maintenance of adequate tensile ductility following the solutioning of M6C primary carbides during the higher temperature solution treatment. The approach to improve creep properties by developing a sheet texture involved varying both annealing temperatures and the amount of prior cold work. Results identified a heat treatment for alloy R-14 sheet which yields a substantial creep-life advantage at temperatures above 1090 K (1500 F) when compared with material given the standard heat treatment. At the same time, this treatment provides reasonable tensile ductility over the entire temperature range of interest. The mechanical properties of the material given the new heat treatment are compared with those for material given the standard heat treatment. Attempts to improve creep strength by developing a sheet texture were unsuccessful.

  20. Microstructural characteristics of the nickel-based alloy IN738LC and the cobalt-based alloy Mar-M509 produced by selective laser melting

    Energy Technology Data Exchange (ETDEWEB)

    Cloots, Michael, E-mail: cloots@inspire.ethz.ch [Inspire AG, ETH Zurich, Lerchenfeldstrasse 5, 9014 St. Gallen (Switzerland); Kunze, Karsten [Scientific Center of Optical and Electron Microscopy, ETH Zurich, Auguste-Piccard-Hof 1, 8093 Zurich (Switzerland); Uggowitzer, Peter J. [Laboratory of Metal Physics and Technology, ETH Zurich, Vladimir-Prelog-Weg 4, 8093 Zurich (Switzerland); Wegener, Konrad [Institute of Machine Tools and Manufacturing (IWF), ETH Zurich, Leonhardstrasse 21, 8092 Zurich (Switzerland)

    2016-03-21

    This study investigates selective laser melting (SLM) of the nickel based superalloy IN738LC and the cobalt based alloy Mar-M509, and identifies the influence of process and material parameters on the resulting microstructure. Comprehensive microstructural characterization was performed using electron backscattered diffraction analysis. Significant differences between IN738LC and Mar-M509 were observed with respect to grain size, grain shape and texture sharpness. Alloy IN738LC exhibits coarse and elongated grains with a sharp texture and thus a pronounced mechanical anisotropy. Alloy Mar-M509 shows smaller grains with only moderate structural and mechanical anisotropy. The different microstructural and mechanical characteristics are attributed to the different recovery and recrystallization behavior of IN738LC and Mar-M509. The high stacking fault energy (SFE) of IN738LC results in pronounced recovery of lattice defects without affecting the basic grain structure, whereas the low SFE in Mar-M509 favors recrystallization with the effect of significant grain refinement and weakening of the solidification texture. The effect of microstructure and the structural anisotropy on the orientation-dependent values of the Young’s modulus and the mechanical properties are further discussed.

  1. Corrosion behavior of Haynes registered 230 registered nickel-based super-alloys for integrated coal gasification combined cycle syngas plants. A plant exposure study

    International Nuclear Information System (INIS)

    Lee, Sungkyu; Lee, Jieun; Kang, Suk-Hwan; Lee, Seung-Jong; Yun, Yongseung; Kim, Min Jung

    2015-01-01

    The corrosion behavior of commercially available Haynes registered 230 registered nickel-based alloy samples was investigated by exposure to coal-gasifying integrated coal gasification combined cycle pilot plant facilities affiliated with the Institute for Advanced Engineering (2.005 MPa and 160-300 C). The morphological and microstructural analyses of the exposed samples were conducted using scanning electron microscopy and energy-dispersive X-ray spectroscopy analysis on the external surface of the recovered corrosion test samples to obtain information of the corrosion scale. These analyses based on the pre- and post-exposure corrosion test samples combined with thermodynamic Ellingham-Pourbaix stability diagrams provided preliminary insight into the mechanism of the observed corrosion behavior prevailing in the piping materials that connected the particulate removal unit and water scrubber of the integrated coal gasification combined cycle pilot plant. Uniform material wastage was observed after 46 hours of operation, and a preliminary corrosion mechanism was suggested: the observed material waste and corrosion behavior of the Haynes registered 230 registered nickel-based alloy samples cut off from the coal syngas integrated coal gasification combined cycle plant were explained by the formation of discontinuous (complex) oxide phases and subsequent chlorine-induced active oxidation under the predominantly reducing environment encountered. This contribution continues the already published studies of the Fe-Ni-Cr-Co alloy Haynes registered 556 registered .

  2. Fireside corrosion of nickel base alloys in future 700 C coal fired power plants; Rauchgasseitige Korrosion von Nickelbasislegierungen fuer zukuenftige 700 C-Dampfkraftwerke

    Energy Technology Data Exchange (ETDEWEB)

    Luettschwager, Frank

    2011-09-27

    Coal is still the most important energy source in Germany. In 2009 it produced 42.9 % of the overall German electrical power. Coal is available world-wide in large quantities and can be delivered economically. One of the possible ways to reduce CO{sub 2} pollution is the increase of efficiency of coal fired power plants, which requires steam conditions of up to 700 C - 730 C and 350 bar. Because many German power units will reach the end of their technical lifespan in a few years or the following decade, one will have the possibility to build up modern types of power plants with increased efficiency of more than 50 %. Some international standards (European Pressure Equipment Directive or ASME Boiler and Pressure Vessel Code) require 100 000 hour creep rupture strength of 100 MPa at 750 C. Therefore, nickel base alloys are in the focus of material qualification processes. Nickel base alloys are well investigated due to their hot corrosion behaviour. It is known that sodium sulphate may generate hot corrosion on those alloys at temperatures above its melting point of 884 C. On nickel base alloys an eutectic mixture of nickel sulphate and sodium sulphate with a melting point of 671 C can be generated, which leads to accelerated corrosion. This work examines, whether the high amount of sulphur and alkali metals will induce hot corrosion at the estimated working temperature on devices manufactured from nickel base alloy. Two synthetic coal ash deposits, according to the chemical composition of hard coal and lignite, and typical flue gases with and without sulphur dioxide were blended of pure agents. The reactions of the deposits with heater tubes' materials and synthetic flue gases are examined in the temperature range from 650 C to 800 C and different time ranges up to 2000 hours. The corroded specimen are examined with SEM/EDX to identify relevant corrosion products and determine the corrosivity of deposited compounds. Deposits increase the corrosion rate of

  3. Kinetic study of hydrogen-material interactions in nickel base alloy 600 and stainless steel 316L through coupled experimental and numerical analysis

    International Nuclear Information System (INIS)

    Hurley, Caitlin-Mae

    2015-01-01

    In France all of the nuclear power plant facilities in service today are pressurized water reactors (PWR). Some parts of the PWR in contact with the primary circuit medium, such as the steam generator tubes (fabricated in nickel base alloy A600) and some reactor core internal components (fabricated in stainless steel 316L), can fall victim to environmental degradation phenomena such as stress corrosion cracking (SCC). In the late 1950's, H. Coriou observed experimentally and predicted this type of cracking in alloys traditionally renowned for their SCC resistance (A600). Just some 20 to 30 years later his predictions became a reality. Since then, numerous studies have focused on the description and comprehension of the SCC phenomenon in primary water under reactor operating conditions. In view of reactor lifetime extension, it has become both critical and strategic to be capable of simulating SCC phenomenon in order to optimize construction materials, operating conditions, etc. and to understand the critical parameters in order to limit the damage done by SCC. This study focuses on the role hydrogen plays in SCC phenomenon and in particular H-material interactions. Hydrogen, from primary medium in the form of dissolved H gas or H from the water, can be absorbed by the alloy during the oxidation process taking place under reactor operating conditions. Once absorbed, hydrogen may be transported across the material, diffusing in the interstitial sites of the crystallographic structure and interacting with local defects, such as dislocations, precipitates, vacancies, etc. The presence of these [local defect] sites can slow the hydrogen transport and may provoke local H accumulation in the alloy. This accumulation could modify the local mechanical properties of the material and favor premature rupture. It is therefore essential to identify the nature of these H-material interactions, specifically the rate of H diffusion and hydrogen trapping kinetics at these

  4. Study of post-weld heat treatment cracking of Nickel base super alloy (Udimet 520) in gas tungsten arc welding method

    International Nuclear Information System (INIS)

    Kokabi, A. H.; Nematzadeh, F.

    2003-01-01

    In this paper, the mechanism and the cause and the ways for eliminating the decrease of post-weld heat treatment cracking in welding of Nickel base super alloy (Udimet 520) in gas tungsten arc welding method has been studied. For this study, X-ray diffraction machine and quantometery has been used. Increasing of Al, Ti percentage and residual stress are the main causes of cracking post-weld heat treatment. The results from quantometery tests demonstrate that decreasing tendency to post-weld heat treatment cracking is due to the decrease of Al, Ti percentage of welding. Result of X-ray diffraction tests show the tendency toward increasing of post-weld heat treatment cracking for existing of strenghed residual stresses. Finally, it is illustrated that alloy welding Udimet 520 in Ti G method is not sensitive to post-weld heat treatment cracking

  5. Slag inclusions in vacuum-melted ingots of the KhN73MBTYu nickel base alloy

    International Nuclear Information System (INIS)

    Gorin, V.A.; Kleshchev, A.S.; Kazharskaya, L.P.

    1977-01-01

    Three types of slag inclusions in ingots of the vacuum-arc-remelted nickel alloy KhN73MBTYu are considered. Type 1 inclusions are those in the surface zone; type 2 inclusions are agglomerations of nitrides and oxides formed due to the fall of lining slag; type 3 inclusions consist of agglomerations of nitrides and oxides as a result of interaction of dissolved oxygen and nitrogen with melt components. The inclusions are removed by machining of the lateral surface. It should be noted that the presence of a large amount of slag on the surface of the molten pool adversely affects the stability of the electrical regime of melting. Strict adherence to the recommendations on the melting and pouring of the initial metal reduces the pollution of the consumable electrode with nonmetallic inclusions

  6. Material properties in turbine blades of nickel-base alloy IN792 after long operating time; Materialegenskaper hos turbinskovlar av nickelbaslegeringen IN792 efter laang drifttid

    Energy Technology Data Exchange (ETDEWEB)

    Karlsson, Fredrik [Siemens Industrial Turbomachinery AB, Finspaang (Sweden)

    2005-01-01

    Research on nickel-base alloys almost always includes mechanical testing of new material in order to ensure sufficient lifetime for the intended application. Metallographic examinations of service exposed components are sometimes performed but there are rarely any mechanical testing done in order to verify the assumptions made from the changes of in the microstructure that are observed. The testing presented in the report is aimed at observing the difference in mechanical properties for the material IN792 after it has been service exposed in a gas turbine for 60,000 operating hours at temperatures and stresses up to 780 deg C and 220 MPa. To try to couple changes of mechanical properties to the change of the microstructure, a metallographic examination was performed on both new and service exposed material. The two most significant changes in the microstructure was the overall formation of continuous bands of Cr{sub 23}C{sub 6}-carbides in the grain boundaries and formation of {sigma}-phase in the area close to the surface of the service exposed material. The results from the mechanical testing were probably not influenced of the formation of {sigma}-phase since the test bars weren't taken in areas where {sigma}-phase had formed. The mechanical testing showed that the impact toughness in service exposed material has been reduced by 30-60 % in the temperature interval 20-800 deg C and that the ductility of the material has been reduced approximately 20 % at room temperature and 30-50 % at service temperature. The reduction is assumed to be related to the Cr{sub 23}C{sub 6}-carbide formation in the grain boundaries. An increase of the stress at 0,02 % inelastic strain with approximately 10 % was observed at room temperature after service exposure and a reduction of the same stress with 20 % was seen at service temperature. The difference in stress at 0,2 % inelastic strain was significantly less. The rupture stress was unchanged except in the test bars taken

  7. Influence of technological parameters on the geometry of single-track laser clad nickel based alloy on grey cast iron substrate

    Science.gov (United States)

    Gusev, D. S.; Lyukhter, A. B.

    2017-12-01

    On the example of glass forming equipment, the surfaces of which must have high wear resistance during repeated contacts with molten glass, a study was made of laser cladding of nickel based alloys on a substrate of gray cast iron. In study the shapes of individual tracks are investigated with varying laser radiation power, processing speed and powder feed rate. The influence of technological parameters on the width and height of the clad is shown. A similarity is found between the two principles of measuring the dilution through linear dimensions and the areas of track in cross section. A high correlation between dilution and laser radiation power over a wide range of speeds has been established, which has made it possible to develop a scheme of control laser cladding process with achieving a low level of dilution in order to minimize the heat effect zone (HAZ).

  8. Synthesis and characterization of binder-free Cr3C2 coatings on nickel-based alloys for molten fluoride salt corrosion resistance

    International Nuclear Information System (INIS)

    Brupbacher, Michael C.; Zhang, Dajie; Buchta, William M.; Graybeal, Mark L.; Rhim, Yo-Rhin; Nagle, Dennis C.; Spicer, James B.

    2015-01-01

    Under various conditions, chromium carbides appear to be relatively stable in the presence of molten fluoride salts and this suggests that their use in corrosion resistant coatings for fluoride salt environments could be beneficial. One method for producing these coatings is the carburization of sprayed Cr coatings using methane-containing gaseous precursors. This process has been investigated for the synthesis of binder-free chromium carbide coatings on nickel-based alloy substrates for molten fluoride salt corrosion resistance. The effects of the carburization process on coating microstructure have been characterized using X-ray diffraction (XRD) and scanning electron microscopy (SEM) in conjunction with energy dispersive spectroscopy (EDS). Both plasma-sprayed and cold-sprayed Cr coatings have been successfully converted to Cr 3 C 2 , with the mechanism of conversion being strongly influenced by the initial porosity in the as-deposited coatings

  9. Thermally oxidized Inconel 600 and 690 nickel-based alloys characterizations by combination of global photoelectrochemistry and local near-field microscopy techniques (STM, STS, AFM, SKPFM)

    Science.gov (United States)

    Mechehoud, F.; Benaioun, N. E.; Hakiki, N. E.; Khelil, A.; Simon, L.; Bubendorff, J. L.

    2018-03-01

    Thermally oxidized nickel-based alloys are studied by scanning tunnelling microscopy (STM), scanning tunnelling spectroscopy (STS), atomic force microscopy (AFM), scanning kelvin probe force microscopy (SKPFM) and photoelectro-chemical techniques as a function of oxidation time at a fixed temperature of 623 K. By photoelectrochemistry measurements we identify the formation of three oxides NiO, Fe2O3, Cr2O3 and determine the corresponding gap values. We use these values as parameter for imaging the surface at high bias voltage by STM allowing the spatial localization and identification of both NiO, Fe2O3 oxide phases using STS measurements. Associated to Kelvin probe measurements we show also that STS allow to distinguished NiO from Cr2O3 and confirm that the Cr2O3 is not visible at the surface and localized at the oxide/steel interface.

  10. Physics-based simulation modeling and optimization of microstructural changes induced by machining and selective laser melting processes in titanium and nickel based alloys

    Science.gov (United States)

    Arisoy, Yigit Muzaffer

    Manufacturing processes may significantly affect the quality of resultant surfaces and structural integrity of the metal end products. Controlling manufacturing process induced changes to the product's surface integrity may improve the fatigue life and overall reliability of the end product. The goal of this study is to model the phenomena that result in microstructural alterations and improve the surface integrity of the manufactured parts by utilizing physics-based process simulations and other computational methods. Two different (both conventional and advanced) manufacturing processes; i.e. machining of Titanium and Nickel-based alloys and selective laser melting of Nickel-based powder alloys are studied. 3D Finite Element (FE) process simulations are developed and experimental data that validates these process simulation models are generated to compare against predictions. Computational process modeling and optimization have been performed for machining induced microstructure that includes; i) predicting recrystallization and grain size using FE simulations and the Johnson-Mehl-Avrami-Kolmogorov (JMAK) model, ii) predicting microhardness using non-linear regression models and the Random Forests method, and iii) multi-objective machining optimization for minimizing microstructural changes. Experimental analysis and computational process modeling of selective laser melting have been also conducted including; i) microstructural analysis of grain sizes and growth directions using SEM imaging and machine learning algorithms, ii) analysis of thermal imaging for spattering, heating/cooling rates and meltpool size, iii) predicting thermal field, meltpool size, and growth directions via thermal gradients using 3D FE simulations, iv) predicting localized solidification using the Phase Field method. These computational process models and predictive models, once utilized by industry to optimize process parameters, have the ultimate potential to improve performance of

  11. Pacific Northwest National Laboratory Investigation of the Stress Corrosion Cracking in Nickel-Base Alloys, Volume 2

    Energy Technology Data Exchange (ETDEWEB)

    Bruemmer, Stephen M.; Toloczko, Mychailo B.; Olszta, Matthew J.

    2012-03-01

    The objective of this program is to evaluate the primary water stress corrosion cracking (PWSCC) susceptibility of high chromium alloy 690 and its weld metals, establish quantitative measurements of crack-growth rates and determine relationships among cracking susceptibility, environmental conditions and metallurgical characteristics. Stress-corrosion, crack-growth rates have been determined for 12 alloy 690 specimens, 11 alloy 152/52/52M weld metal specimens, 4 alloy 52M/182 overlay specimens and 2 alloy 52M/82 inlay specimens in simulated PWR primary water environments. The alloy 690 test materials included three different heats of extruded control-rod-drive mechanism (CRDM) tubing with variations in the initial material condition and degree of cold work for one heat. Two cold-rolled (CR) alloy 690 plate heats were also obtained and evaluated enabling comparisons to the CR CRDM materials. Weld metal, overlay and inlay specimens were machined from industry mock ups to provide plant-representative materials for testing. Specimens have been tested for one alloy 152 weld, two alloy 52 welds and three alloy 52M welds. The overlay and inlay specimens were prepared to propagate stress-corrosion cracks from the alloy 182 or 82 material into the more resistant alloy 52M. In all cases, crack extension was monitored in situ by direct current potential drop (DCPD) with length resolution of about +1 µm making it possible to measure extremely low growth rates approaching 5x10-10 mm/s. Most SCC tests were performed at 325-360°C with hydrogen concentrations from 11-29 cc/kg; however, environmental conditions were modified during a few experiments to evaluate the influence of temperature, water chemistry or electrochemical potential on propagation rates. In addition, low-temperature (~50°C) cracking behavior was examined for selected alloy 690 and weld metal specimens. Extensive characterizations have been performed on material microstructures and stress-corrosion cracks by

  12. Analysis of zirconium and nickel based alloys and zirconium oxides by relative and internal monostandard neutron activation analysis methods

    Energy Technology Data Exchange (ETDEWEB)

    Shinde, Amol D.; Acharya, Raghunath; Reddy, Annareddy V. R. [Bhabha Atomic Research Centre, Mumbai (India)

    2017-04-15

    The chemical characterization of metallic alloys and oxides is conventionally carried out by wet chemical analytical methods and/or instrumental methods. Instrumental neutron activation analysis (INAA) is capable of analyzing samples nondestructively. As a part of a chemical quality control exercise, Zircaloys 2 and 4, nimonic alloy, and zirconium oxide samples were analyzed by two INAA methods. The samples of alloys and oxides were also analyzed by inductively coupled plasma optical emission spectroscopy (ICP-OES) and direct current Arc OES methods, respectively, for quality assurance purposes. The samples are important in various fields including nuclear technology. Samples were neutron irradiated using nuclear reactors, and the radioactive assay was carried out using high-resolution gamma-ray spectrometry. Major to trace mass fractions were determined using both relative and internal monostandard (IM) NAA methods as well as OES methods. In the case of alloys, compositional analyses as well as concentrations of some trace elements were determined, whereas in the case of zirconium oxides, six trace elements were determined. For method validation, British Chemical Standard (BCS)-certified reference material 310/1 (a nimonic alloy) was analyzed using both relative INAA and IM-NAA methods. The results showed that IM-NAA and relative INAA methods can be used for nondestructive chemical quality control of alloys and oxide samples.

  13. Wettability and Surface Free Energy of Ti(C,N Coatings on Nickel-based Casting Prosthetic Alloys

    Directory of Open Access Journals (Sweden)

    Banaszek K.

    2015-09-01

    Full Text Available The production process of prosthetic restorations runs in two stages. In the first stage, the prosthetic foundation is produced of metal alloys. In the second stage, a facing material is applied on the produced element. In both stages, the wettability is significantly important, as well as the free surface energy relating to it. The quality of the obtained cast depends on the surface phenomena occurring between the metal alloy and the material of which the casting mould is made. The performed examinations also point to a relation between the ceramics joint and the base, depending on the wetting angle.

  14. Development of a Mathematical Model of Crevice Corrosion Propagation on Nickel Base Alloys in Natural and Chlorinated Sea Water

    Science.gov (United States)

    1994-08-30

    365. 21. J. W. Oldfield, "Crevice Corrosion of Stainless Steels - The Importance of Crevice Geometry and Alloy Composition", 19th Journees des Aciers ...Perspex with vinyl insert SW sea water, CL = Chlorinated sea water, TBD = to be determined but les than 0.02mm. 0 • Represents 2 sides of each sample, upper

  15. Stress corrosion cracking of Ni-based alloys in PWR primary water. Component surface control

    International Nuclear Information System (INIS)

    Foucault, M.

    2004-01-01

    In the PWR plant primary circuit, FRAMATOME-ANP uses several nickel-base alloys or austenitic stainless steels for the manufacture of safety components. The experience feedback of the last twenty years allows us to point out the major role played by the surface state of the components in their life duration. In this paper, we present two examples of problems encountered and solved by a surface study and the definition and implementation of a process for the surface control of the repair components. Then, we propose some ideas about the present needs in terms of analysis methods to improve the surface knowledge and the control of the manufactured components. (author)

  16. Ageing of zirconium alloy components

    Science.gov (United States)

    Chatterjee, S.; Shah, Priti Kotak; Dubey, J. S.

    2008-12-01

    India has two types (pressurized heavy water reactors (PHWRs) and boiling water reactors (BWRs)) of commercial nuclear reactors in operation, in addition to research reactors. Many of the life limiting critical components in these reactors are fabricated from zirconium alloys. The progressive degradation of these components caused by the cumulative exposure of high energy neutron irradiation with increasing period of reactor operation was monitored to assess the degree of ageing. The components/specimens examined included fuel element claddings removed from BWRs, pressure tubes and garter springs removed from PHWRs and calandria tube specimens used in PHWRs. The tests included tension test (for cladding, garter spring), fracture toughness test (for pressure tube), crush test (for garter spring), and measurement of irradiation induced growth (for calandria tube). Results of various tests conducted are presented and applications of the test results are elaborated for residual life estimation/life extension of the components.

  17. Laser Engineered Net Shaping of Nickel-Based Superalloy Inconel 718 Powders onto AISI 4140 Alloy Steel Substrates: Interface Bond and Fracture Failure Mechanism.

    Science.gov (United States)

    Kim, Hoyeol; Cong, Weilong; Zhang, Hong-Chao; Liu, Zhichao

    2017-03-25

    As a prospective candidate material for surface coating and repair applications, nickel-based superalloy Inconel 718 (IN718) was deposited on American Iron and Steel Institute (AISI) 4140 alloy steel substrate by laser engineered net shaping (LENS) to investigate the compatibility between two dissimilar materials with a focus on interface bonding and fracture behavior of the hybrid specimens. The results show that the interface between the two dissimilar materials exhibits good metallurgical bonding. Through the tensile test, all the fractures occurred in the as-deposited IN718 section rather than the interface or the substrate, implying that the as-deposited interlayer bond strength is weaker than the interfacial bond strength. From the fractography using scanning electron microscopy (SEM) and energy disperse X-ray spectrometry (EDS), three major factors affecting the tensile fracture failure of the as-deposited part are (i) metallurgical defects such as incompletely melted powder particles, lack-of-fusion porosity, and micropores; (ii) elemental segregation and Laves phase, and (iii) oxide formation. The fracture failure mechanism is a combination of all these factors which are detrimental to the mechanical properties and structural integrity by causing premature fracture failure of the as-deposited IN718.

  18. Generalized corrosion of nickel base alloys in high temperature aqueous media: a contribution to the comprehension of the mechanisms; Corrosion generalisee des alliages a base nickel en milieu aqueux a haute temperature: apport a la comprehension des mecanismes

    Energy Technology Data Exchange (ETDEWEB)

    Marchetti-Sillans, L

    2007-11-15

    In France, nickel base alloys, such as alloy 600 and alloy 690, are the materials constituting steam generators (SG) tubes of pressurized water reactors (PWR). The generalized corrosion resulting from the interaction between these alloys and the PWR primary media leads, on the one hand, to the formation of a thin protective oxide scale ({approx} 10 nm), and on the other hand, to the release of cations in the primary circuit, which entails an increase of the global radioactivity of this circuit. The goal of this work is to supply some new comprehension elements about nickel base alloys corrosion phenomena in PWR primary media, taking up with underlining the effects of metallurgical and physico-chemical parameters on the nature and the growth mechanisms of the protective oxide scale. In this context, the passive film formed during the exposition of alloys 600, 690 and Ni-30Cr, in conditions simulating the PWR primary media, has been analyzed by a set of characterization techniques (SEM, TEM, PEC and MPEC, XPS). The coupling of these methods leads to a fine description, in terms of nature and structure, of the multilayered oxide forming during the exposition of nickel base alloys in primary media. Thus, the protective part of the oxide scale is composed of a continuous layer of iron and nickel mixed chromite, and Cr{sub 2}O{sub 3} nodules dispersed at the alloy / mixed chromite interface. The study of protective scale growth mechanisms by tracers and markers experiments reveals that the formation of the mixed chromite is the consequence of an anionic mechanism, resulting from short circuits like grain boundaries diffusion. Besides, the impact of alloy surface defects has also been studied, underlining a double effect of this parameter, which influences the short circuits diffusion density in oxide and the formation rate of Cr{sub 2}O{sub 3} nodules. The sum of these results leads to suggest a description of the nickel base alloys corrosion mechanisms in PWR primary

  19. Damage and service life of nickel-base alloys under thermal-mechanical fatigue stress at different phase positions; Schaedigung und Lebensdauer von Nickelbasislegierungen unter thermisch-mechanischer Ermuedungsbeanspruchung bei verschiedenen Phasenlagen

    Energy Technology Data Exchange (ETDEWEB)

    Guth, Stefan

    2016-07-01

    This work considers the behaviour of two nickel-base alloys (NiCr22Co12Mo9 and MAR-M247 LC) under thermo-mechanical fatigue loading with varying phase angles between mechanical strain and temperature. The investigations focus on the characterisation of microstructures and damage mechanisms as a function of the phase angle. Based on the results, a life prediction model is proposed.

  20. Kinetics of corrosion products release from nickel-base alloys corroding in primary water conditions. A new modeling of release

    International Nuclear Information System (INIS)

    Carrette, F.; Guinard, L.; Pieraggi, B.

    2002-01-01

    The radioactivity in the primary circuit arises mainly from the activation of corrosion products in the core of pressurised water reactors; corrosion products dissolve from the oxide scales developed on steam generator tubes of alloy 690. The controlling and modelling of this process require a detailed knowledge of the microstructure and chemical composition of oxide scales as well as the kinetics of their corrosion and dissolution. Alloy 690 was studied as tubes and sheets, with three various surface states (as-received, cold-worked, electropolished). Corrosion tests were performed at 325 C and 155 bar in primary water conditions (B/Li - 1000/2 ppm, [H 2 ] 30 cm 3 .kg -1 TPN, [O 2 ] < 5 ppb); test durations ranged between 24 and 2160 hours. Corrosion tests in the TITANE loop provided mainly corrosion and oxidation kinetics, and tests in the BOREAL loop yielded release kinetics. This study revealed asymptotic type kinetics. Characterisation of the oxide scales grown in representative conditions of the primary circuit was performed by several techniques (SEM, TEM, SIMS, XPS, GIXRD). These analyses revealed the essential role of the fine grained cold-worked scale present on as-received and cold-worked materials. This scale controls the corrosion and release phenomena. The kinetic study and the characterisation of the oxide scales contributed to the modelling of the corrosion/release process. A growth/dissolution model was proposed for corrosion product scales grown in non-saturated dynamic fluid. This model provided the temporal evolution of oxide scales and release kinetics for different species (Fe, Ni, Cr). The model was validated for several surface states and several alloys. (authors)

  1. Design of a Nickel-Based Bond-Coat Alloy for Thermal Barrier Coatings on Copper Substrates

    Directory of Open Access Journals (Sweden)

    Torben Fiedler

    2014-11-01

    Full Text Available To increase the lifetime of rocket combustion chambers, thermal barrier coatings (TBC may be applied on the copper chamber wall. Since standard TBC systems used in gas turbines are not suitable for rocket-engine application and fail at the interface between the substrate and bond coat, a new bond-coat material has to be designed. This bond-coat material has to be chemically compatible to the copper substrate to improve the adhesion and needs a coefficient of thermal expansion close to that of copper to reduce thermal stresses. One approach to achieve this is to modify the standard NiCrAlY alloy used in gas turbines by adding copper. In this work, the influence of copper on the microstructure of NiCrAlY-alloys is investigated with thermodynamical calculations, optical microscopy, SEM, EDX and calorimetry. Adding copper leads to the formation of a significant amount of \\(\\beta\\ and \\(\\alpha\\ Reducing the aluminum and chromium content leads furthermore to a two-phase fcc microstructure.

  2. A multiple linear regression analysis of hot corrosion attack on a series of nickel base turbine alloys

    Science.gov (United States)

    Barrett, C. A.

    1985-01-01

    Multiple linear regression analysis was used to determine an equation for estimating hot corrosion attack for a series of Ni base cast turbine alloys. The U transform (i.e., 1/sin (% A/100) to the 1/2) was shown to give the best estimate of the dependent variable, y. A complete second degree equation is described for the centered" weight chemistries for the elements Cr, Al, Ti, Mo, W, Cb, Ta, and Co. In addition linear terms for the minor elements C, B, and Zr were added for a basic 47 term equation. The best reduced equation was determined by the stepwise selection method with essentially 13 terms. The Cr term was found to be the most important accounting for 60 percent of the explained variability hot corrosion attack.

  3. Friction behavior of cobalt base and nickel base hardfacing materials in high temperature sodium

    International Nuclear Information System (INIS)

    Mizobuchi, Syotaro; Kano, Shigeki; Nakayama, Kohichi; Atsumo, Hideo

    1980-01-01

    A friction behavior of the hardfacing materials such as cobalt base alloy ''Stellite'' and nickel base alloy ''Colmonoy'' used in the sliding components of a sodium cooled fast breeder reactor was investigated in various sodium environments. Also, friction tests on these materials were carried out in argon environment. And they were compared with those in sodium environment. The results obtained are as follows: (1) In argon, the cobalt base hardfacing alloy showed better friction behavior than the nickel base hardfacing alloy. In sodium, the latter was observed to have the better friction behavior being independent of the sodium temperature. (2) The friction coefficient of each material tends to become lower by pre-exposure in sodium. Particularly, this tendency was remarkable for the nickel base hardfacing alloy. (3) The friction coefficient between SUS 316 and one of these hardfacing materials was higher than that between latter materials. Also, some elements of hardfacing alloys were recognized to transfer on the friction surface of SUS 316 material. (4) It was observed that each tested material has a greater friction coefficient with a decrease of the oxygen content in sodium. (author)

  4. Grinding temperature and energy ratio coefficient in MQL grinding of high-temperature nickel-base alloy by using different vegetable oils as base oil

    Directory of Open Access Journals (Sweden)

    Li Benkai

    2016-08-01

    Full Text Available Vegetable oil can be used as a base oil in minimal quantity of lubrication (MQL. This study compared the performances of MQL grinding by using castor oil, soybean oil, rapeseed oil, corn oil, sunflower oil, peanut oil, and palm oil as base oils. A K-P36 numerical-control precision surface grinder was used to perform plain grinding on a workpiece material with a high-temperature nickel base alloy. A YDM–III 99 three-dimensional dynamometer was used to measure grinding force, and a clip-type thermocouple was used to determine grinding temperature. The grinding force, grinding temperature, and energy ratio coefficient of MQL grinding were compared among the seven vegetable oil types. Results revealed that (1 castor oil-based MQL grinding yields the lowest grinding force but exhibits the highest grinding temperature and energy ratio coefficient; (2 palm oil-based MQL grinding generates the second lowest grinding force but shows the lowest grinding temperature and energy ratio coefficient; (3 MQL grinding based on the five other vegetable oils produces similar grinding forces, grinding temperatures, and energy ratio coefficients, with values ranging between those of castor oil and palm oil; (4 viscosity significantly influences grinding force and grinding temperature to a greater extent than fatty acid varieties and contents in vegetable oils; (5 although more viscous vegetable oil exhibits greater lubrication and significantly lower grinding force than less viscous vegetable oil, high viscosity reduces the heat exchange capability of vegetable oil and thus yields a high grinding temperature; (6 saturated fatty acid is a more efficient lubricant than unsaturated fatty acid; and (7 a short carbon chain transfers heat more effectively than a long carbon chain. Palm oil is the optimum base oil of MQL grinding, and this base oil yields 26.98 N tangential grinding force, 87.10 N normal grinding force, 119.6 °C grinding temperature, and 42.7% energy

  5. Separating the Influence of Environment from Stress Relaxation Effects on Dwell Fatigue Crack Growth in a Nickel-Base Disk Alloy

    Science.gov (United States)

    Telesman, J.; Gabb, T. P.; Ghosn, L. J.

    2016-01-01

    Both environmental embrittlement and crack tip visco-plastic stress relaxation play a significant role in determining the dwell fatigue crack growth (DFCG) resistance of nickel-based disk superalloys. In the current study performed on the Low Solvus High Refractory (LSHR) disk alloy, the influence of these two mechanisms were separated so that the effects of each could be quantified and modeled. Seven different microstructural variations of LSHR were produced by controlling the cooling rate and the subsequent aging and thermal exposure heat treatments. Through cyclic fatigue crack growth testing performed both in air and vacuum, it was established that four out of the seven LSHR heat treatments evaluated, possessed similar intrinsic environmental resistance to cyclic crack growth. For these four heat treatments, it was further shown that the large differences in dwell crack growth behavior which still persisted, were related to their measured stress relaxation behavior. The apparent differences in their dwell crack growth resistance were attributed to the inability of the standard linear elastic fracture mechanics (LEFM) stress intensity parameter to account for visco-plastic behavior. Crack tip stress relaxation controls the magnitude of the remaining local tensile stresses which are directly related to the measured dwell crack growth rates. It was hypothesized that the environmentally weakened grain boundary crack tip regions fail during the dwells when their strength is exceeded by the remaining local crack tip tensile stresses. It was shown that the classical creep crack growth mechanisms such as grain boundary sliding did not contribute to crack growth, but the local visco-plastic behavior still plays a very significant role by determining the crack tip tensile stress field which controls the dwell crack growth behavior. To account for the influence of the visco-plastic behavior on the crack tip stress field, an empirical modification to the LEFM stress

  6. The Study Of The Impact Of Surface Preparation Methods Of Inconel 625 And 718 Nickel-Base Alloys On Wettability By BNi-2 And BNi-3 Brazing Filler Metals

    Directory of Open Access Journals (Sweden)

    Lankiewicz K.

    2015-06-01

    Full Text Available The article discusses the impact of surface preparation method of Inconel 625 and 718 nickel-base alloys in the form of sheets on wettability of the surface. The results of the investigations of surface preparation method (such as nicro-blasting, nickel plating, etching, degreasing, abrasive blasting with grit 120 and 220 and manually grinding with grit 120 and 240 on spreading of BNi-2 and BNi-3 brazing filler metals, widely used in the aerospace industry in high temperature vacuum brazing processes, are presented. Technological parameters of vacuum brazing process are shown. The macro- and microscopic analysis have shown that nicro-blasting does not bring any benefits of wettability of the alloys investigated.

  7. The Study of the Impact of Surface Preparation Methods of Inconel 625 and 718 Nickel-Base Alloys on Wettability by BNi-2 and BNi-3 Brazing Filler Metals

    Directory of Open Access Journals (Sweden)

    Lankiewicz K.

    2015-04-01

    Full Text Available The article discusses the impact of surface preparation method of Inconel 625 and 718 nickel-base alloys in the form of sheets on wettability of the surface. The results of the investigations of surface preparation method (such as nicro-blasting, nickel plating, etching, degreasing, abrasive blasting with grit 120 and 220 and manually grinding with grit 120 and 240 on spreading of BNi-2 and BNi-3 brazing filler metals, widely used in the aerospace industry in high temperature vacuum brazing processes, are presented. Technological parameters of vacuum brazing process are shown. The macro- and microscopic analysis have shown that nicro-blasting does not bring any benefits of wettability of the alloys investigated.

  8. An all aluminum alloy UHV components

    International Nuclear Information System (INIS)

    Sugisaki, Kenzaburo

    1985-01-01

    An all aluminum components was developed for use with UHV system. Aluminum alloy whose advantage are little discharge gas, easy to bake out, light weight, little damage against radieactivity radiation is used. Therefore, as it is all aluminum alloy, baking is possible. Baking temperature is 150 deg C in case of not only ion pump, gate valve, angle valve but also aluminum components. Ion pump have to an ultrahigh vacuum of order 10 -9 torr can be obtained without baking, 10 -10 torr order can be obtained after 24 hour of baking. (author)

  9. In-Situ Electrochemical Corrosion Behavior of Nickel-Base 718 Alloy Under Various CO2 Partial Pressures at 150 and 205 °C in NaCl Solution

    Science.gov (United States)

    Zhang, Yubi; Zhao, Yongtao; Tang, An; Yang, Wenjie; Li, Enzuo

    2018-03-01

    The electrochemical corrosion behavior of nickel-base alloy 718 was investigated using electrochemical impedance spectroscopy and potentiodynamic polarization techniques at various partial pressures of CO2 (P_{{{CO}2 }} s) in a 25 wt% NaCl solution at 150 and 205 °C. The passive films composed of FeCO3 exhibit good corrosion resistance with a feature of Warburg impedance, Tafel plots show a complete passivation and the anodic reactions was dominated by a diffusion process at low P_{{{CO}2 }} s (1.8-9.8 MPa) at 150 °C. While numerous dented corrosion areas appeared on the sample surface for the P_{{{CO}2 }} of 11.6 MPa at 205 °C, the Tafel plot with three anodic peaks and the Nyquist diagram with an atrophied impedance arc were present. This dented corrosion attribute to the synergistic effects of stress, temperature, P_{{{CO}2 }} and Cl-, the temperature and stress could play crucial roles on the corrosion of the alloy 718.

  10. Hydrogen absorption mechanisms and hydrogen interactions - defects: implications to stress corrosion of nickel based alloys in pressurized water reactors primary water

    International Nuclear Information System (INIS)

    Jambon, F.

    2012-01-01

    Since the late 1960's, a special form of stress corrosion cracking (SCC) has been identified for Alloy 600 exposed to pressurized water reactors (PWR) primary water: intergranular cracks develop during the alloy exposure, leading, progressively, to the complete ruin of the structure, and to its replacement. The main goal of this study is therefore to evaluate in which proportions the hydrogen absorbed by the alloy during its exposure to the primary medium can be responsible for SCC crack initiation and propagation. This study is aimed at better understanding of the hydrogen absorption mechanism when a metallic surface is exposed to a passivating PWR primary medium. A second objective is to characterize the interactions of the absorbed hydrogen with the structural defects of the alloy (dislocations, vacancies...) and evaluate to what extent these interactions can have an embrittling effect in relation with SCC phenomenon. Alloy 600-like single-crystals were exposed to a simulated PWR medium where the hydrogen atoms of water or of the pressuring hydrogen gas were isotopically substituted with deuterium, used as a tracer. Secondary ion mass spectrometry depth-profiling of deuterium was performed to characterize the deuterium absorption and localization in the passivated alloy. The results show that the hydrogen absorption during the exposure of the alloy to primary water is associated with the water molecules dissociation during the oxide film build-up. In an other series of experiments, structural defects were created in recrystallized samples, and finely characterized by positron annihilation spectroscopy and transmission electron microscopy, before or after the introduction of cathodic hydrogen. These analyses exhibited a strong hydrogen/defects interaction, evidenced by their structural reorganization under hydrogenation (coalescence, migrations). However, thermal desorption spectroscopy analyses indicated that these interactions are transitory, and dependent on

  11. Design criteria for rhenium-reduced nickel-based single-crystal alloys. Identification and computer-assisted conversion; Designkriterien fuer rheniumreduzierte Nickelbasis-Einkristalllegierungen. Identifikation und rechnergestuetzte Umsetzung

    Energy Technology Data Exchange (ETDEWEB)

    Goehler, Thomas

    2016-06-17

    In the present work, design criteria and property models for the creep strength optimization of rhenium-free nickel based single crystal Superalloys are investigated. The study focuses on a typical load condition of 1050 C and 150 MPa, which is representative for flight engine applications. Thereby the key aspect is to link chemical composition, manufacturing processes, microstructure formation and mechanistic understanding of dislocation creep through a computational materials engineering approach. Beside the positive effect of rhenium on solid solution hardening, a second mechanism in which rhenium increases high temperature creep strength is identified. It indirectly stabilizes precipitation hardening by reducing the coarsening kinetics of γ'-rafting. Five 1st and 2nd generation technical Superalloys show a comparable microstructure evolution for up to 2 % plastic elongation, while creep times differ by a factor of five. The application of a microstructure sensitive creep model shows that these coarsening processes can activate γ-cutting and thus lead to an increasing creep rate. Based on these calculations a threshold value of φ{sub γ/γ'} > 2,5 at 150 MPa is estimated. This ratio of matrix channel to raft thickness has been proofed for multiple positions by microstructure analysis of interrupted creep tests. The mechanism described previously can be decelerated by the enrichment of the γ-matrix with slow diffusing elements. The same principle also increases the solid solution strength of the γ-matrix. Therefore, the present work delivers an additional mechanistic explanation why creep properties of single phase nickel based alloys can be transferred to two phase technical Superalloys with rafted γ'-structure. Following, the best way to substitute both rhenium fundamental properties, namely a slow diffusion coefficient and a small solubility in g', has been investigated by means of CALPHAD-modeling. Only molybdenum and especially

  12. XPS and STM study of the growth and structure of passive films in high temperature water on a nickel-base alloy

    Energy Technology Data Exchange (ETDEWEB)

    Machet, A.; Galtayries, A.; Zanna, S.; Klein, L.; Maurice, V.; Jolivet, P.; Foucault, M.; Combrade, P.; Scott, P.; Marcus, P

    2004-09-15

    The early stages of passivation in high temperature water of a nickel-chromium-iron alloy (Alloy 600) have been investigated by X-ray Photoelectron Spectroscopy (XPS) and Scanning Tunneling Microscopy (STM). The samples (polycrystal Ni-16Cr-9Fe (wt. %) and single crystal Ni-17Cr-7Fe (1 1 1)) have been exposed for short time periods (0.4-8.2 min) to high temperature (325 deg. C) and high pressure water, under controlled hydrogen pressure, in a microautoclave designed to transfer the samples from and to the XPS spectrometer without air exposure. In the early stages of oxidation of the alloy (0.4-4 min), an ultra-thin oxide layer (about 1 nm) is formed, which consists of chromium oxide (Cr{sub 2}O{sub 3}), according to the Cr 2p{sub 3/2} core level spectrum. An outer layer of Cr(OH){sub 3} with a very small amount of Ni(OH){sub 2} is also revealed by the Cr 2p{sub 3/2}, Ni 2p{sub 3/2}, and O 1s core level spectra. At this early stage, there is a temporary blocking of the growth of Cr{sub 2}O{sub 3}. For longer exposures (4-8 min), the Cr{sub 2}O{sub 3} inner layer becomes thicker, at the expense of the outer Cr(OH){sub 3} layer. This implies the transport of Cr and Ni through the oxide layer, and release of Ni{sup 2+} in the solution. The structure of the ultra-thin oxide film formed on a single crystal Ni-17Cr-7Fe(1 1 1) alloy was analysed by STM in the constant current mode; STM images reveal that, in the early stages of oxidation, the oxide is crystalline, and the observed structure is consistent with the hexagonal structure of the oxygen sub-lattice in the basal plane (0 0 0 1) of {alpha}-Cr{sub 2}O{sub 3}.

  13. Simultaneous determination of volatile trace elements in nickel-base alloys using a direct insertion probe and inductively coupled plasma emission spectrometry

    Science.gov (United States)

    McLeod, C. W.; Clarke, P. A.; Mowthorpe, D. J.

    The direct determination of volatile trace elements in Ni-base alloys has been studied using direct insertion-inductively coupled plasma-atomic emission spectrometry. A graphite probe which accommodated mg quantities of alloy chips was raised, semi-automatically, into the ICP and the volatile elements Cd, Mg, Pb and Zn were rapidly vaporised from the involatile host matrix and underwent excitation. Emission response for the elements as a function of applied rf power and observation zone was examined. It was established that aqueous multielement standard solutions (non-matrix matched) could be used for calibration and the viability of the approach was tested using certified reference materials and previously analysed Ni-base samples. Limits of detection, based on a 5 mg sample were 0.004-0.08 μg g -1 and precision at the μg g -1 level was in the range 6-14 % RSD. The method was not applicable to the determination of As and Se.

  14. Mechanical characteristics of heterogeneous structures obtained by high-temperature brazing of corrosion-resistant steels with rapidly quenched non-boron nickel-based alloys

    Science.gov (United States)

    Kalin, B.; Penyaz, M.; Ivannikov, A.; Sevryukov, O.; Bachurina, D.; Fedotov, I.; Voennov, A.; Abramov, E.

    2018-01-01

    Recently, the use rapidly quenched boron-containing nickel filler metals for high temperature brazing corrosion resistance steels different classes is perspective. The use of these alloys leads to the formation of a complex heterogeneous structure in the diffusion zone that contains separations of intermediate phases such as silicides and borides. This structure negatively affects the strength characteristics of the joint, especially under dynamic loads and in corrosive environment. The use of non-boron filler metals based on the Ni-Si-Be system is proposed to eliminate this structure in the brazed seam. Widely used austenitic 12Cr18Ni10Ti and ferrite-martensitic 16Cr12MoSiWNiVNb reactor steels were selected for research and brazing was carried out. The mechanical characteristics of brazed joints were determined using uniaxial tensile and impact toughness tests, and fractography was investigated by electron microscopy.

  15. Cobalt-free nickel-base superalloys

    International Nuclear Information System (INIS)

    Koizumi, Yutaka; Yamazaki, Michio; Harada, Hiroshi

    1979-01-01

    Cobalt-free nickel-base cast superalloys have been developed. Cobalt is considered to be a beneficial element to strengthen the alloys but should be eliminated in alloys to be used for direct cycle helium turbine driven by helium gas from HTGR (high temp. gas reactor). The elimination of cobalt is required to avoid the formation of radioactive 60 Co from the debris or scales of the alloys. Cobalt-free alloys are also desirable from another viewpoint, i.e. recently the shortage of the element has become a serious problem in industry. Cobalt-free Mar-M200 type alloys modified by the additions of 0.15 - 0.2 wt% B and 1 - 1.5 wt% Hf were found to have a creep rupture strength superior or comparable to that of the original Mar-M200 alloy bearing cobalt. The ductility in tensile test at 800 0 C, as cast or after prolonged heating at 900 0 C (the tensile test was done without removing the surface layer affected by the heating), was also improved by the additions of 0.15 - 0.2% B and 1 - 1.5% Hf. The morphology of grain boundaries became intricated by the additions of 0.15 - 0.2% B and 1 - 1.5% Hf, to such a degree that one can hardly distinguish grain boundaries by microscopes. The change in the grain boundary morphology was considered, as suggested previously by one of the authors (M.Y.), to be the reason for the improvements in the creep rupture strength and tensile ductility. (author)

  16. Crack growth rates and metallographic examinations of Alloy 600 and Alloy 82/182 from field components and laboratory materials tested in PWR environments.

    Energy Technology Data Exchange (ETDEWEB)

    Alexandreanu, B.; Chopra, O. K.; Shack, W. J.

    2008-05-05

    In light water reactors, components made of nickel-base alloys are susceptible to environmentally assisted cracking. This report summarizes the crack growth rate results and related metallography for field and laboratory-procured Alloy 600 and its weld alloys tested in pressurized water reactor (PWR) environments. The report also presents crack growth rate (CGR) results for a shielded-metal-arc weld of Alloy 182 in a simulated PWR environment as a function of temperature between 290 C and 350 C. These data were used to determine the activation energy for crack growth in Alloy 182 welds. The tests were performed by measuring the changes in the stress corrosion CGR as the temperatures were varied during the test. The difference in electrochemical potential between the specimen and the Ni/NiO line was maintained constant at each temperature by adjusting the hydrogen overpressure on the water supply tank. The CGR data as a function of temperature yielded activation energies of 252 kJ/mol for a double-J weld and 189 kJ/mol for a deep-groove weld. These values are in good agreement with the data reported in the literature. The data reported here and those in the literature suggest that the average activation energy for Alloy 182 welds is on the order of 220-230 kJ/mol, higher than the 130 kJ/mol commonly used for Alloy 600. The consequences of using a larger value of activation energy for SCC CGR data analysis are discussed.

  17. Time-dependent high-temperature low-cycle fatigue behavior of nickel-base heat-resistant alloys for HTGR

    International Nuclear Information System (INIS)

    Tsuji, Hirokazu; Kondo, Tatsuo

    1988-06-01

    A series of strain controlled low-cycle fatigue tests at 900 deg C in the simulated HTGR helium environment were conducted on Hastelloy X and its modified version, Hastelloy XR in order to examine time-dependent high-temperature low-cycle fatigue behavior. In the tests with the symmetric triangular strain waveform, decreasing the strain rate led to notable reductions in the fatigue life. In the tests with the trapezoidal strain waveform with different holding types, the fatigue life was found to be reduced most effectively in tensile hold-time experiments. Based on the observations of the crack morphology the strain holding in the compressive side was suggested to play the role of suppressing the initiation and the growth of internal cracks or cavities, and to cause crack branching. When the frequency modified fatigue life method and/or the prediction of life by use of the ductility were applied, both the data obtained with the symmetric triangular strain waveform and those with the tensile hold-time experiments lay on the straight line plots. The data, however, obtained with the compressive and/or both hold-time experiments could not be handled satisfactorily by those methods. When the cumulative damage rule was applied, it was found that the reliability of HTGR components was ensured by limiting the creep-fatigue damage fraction within the value of 1. (author)

  18. TEM characterisation of stress corrosion cracks in nickel based alloys: effect of chromium content and chemistry of environment; Caracterisation par MET de fissures de corrosion sous contrainte d'alliages a base de nickel: influence de la teneur en chrome et de la chimie du milieu

    Energy Technology Data Exchange (ETDEWEB)

    Delabrouille, F

    2004-11-15

    Stress corrosion cracking (SCC) is a damaging mode of alloys used in pressurized water reactors, particularly of nickel based alloys constituting the vapour generator tubes. Cracks appear on both primary and secondary sides of the tubes, and more frequently in locations where the environment is not well defined. SCC sensitivity of nickel based alloys depends of their chromium content, which lead to the replacement of alloy 600 (15 % Cr) by alloy 690 (30 % Cr) but this phenomenon is not yet very well understood. The goal of this thesis is two fold: i) observe the effect of chromium content on corrosion and ii) characterize the effect of environment on the damaging process of GV tubes. For this purpose, one industrial tube and several synthetic alloys - with controlled chromium content - have been studied. Various characterisation techniques were used to study the corrosion products on the surface and within the SCC cracks: SIMS; TEM - FEG: thin foil preparation, HAADF, EELS, EDX. The effect of chromium content and surface preparation on the generalised corrosion was evidenced for synthetic alloys. Moreover, we observed the penetration of oxygen along triple junctions of grain boundaries few micrometers under the free surface. SCC tests show the positive effect of chromium for contents varying from 5 to 30 % wt. Plastic deformation induces a modification of the structure, and thus of the protective character, of the internal chromium rich oxide layer. SCC cracks which developed in different chemical environments were characterised by TEM. The oxides which are formed within the cracks are different from what is observed on the free surface, which reveals a modification of medium and electrochemical conditions in the crack. Finally we were able to evidence some structural characteristics of the corrosion products (in the cracks and on the surface) which turn to be a signature of the chemical environment. (author)

  19. Solidification phenomena in nickel base brazes containing boron and silicon

    International Nuclear Information System (INIS)

    Tung, S.K.; Lim, L.C.; Lai, M.O.

    1996-01-01

    Nickel base brazes containing boron and/or silicon as melting point depressants are used extensively in the repair and joining of aero-engine hot-section components. These melting point depressants form hard and brittle intermetallic compounds with nickel which are detrimental to the mechanical properties of brazed joints. The present investigation studied the microstructural evolution in nickel base brazes containing boron and/or silicon as melting point depressant(s) in simple systems using nickel as the base metal. The basic metallurgical reactions and formation of intermetallic compounds uncovered in these systems will be useful as a guide in predicting the evolution of microstructures in similar brazes in more complex systems involving base metals of nickel base superalloys. The four filler metal systems investigated in this study are: Ni-Cr-Si; Ni-Cr-B; Ni-Si-B and Ni-Cr-Fe-Si-B

  20. Selection of hardfacing material for components of the Indian Prototype Fast Breeder Reactor

    International Nuclear Information System (INIS)

    Bhaduri, A.K.; Indira, R.; Albert, S.K.; Rao, B.P.S.; Jain, S.C.; Asokkumar, S.

    2004-01-01

    Nickel-base hardfacing alloys have been chosen to replace cobalt-base alloys as hardfacing material for components of the Indian Prototype Fast Breeder Reactor, for minimising the dose rate to personnel during maintenance and decommissioning, and to reduce the shielding thickness required for component handling. Induced activity, dose rate and shielding computations showed that replacing cobalt-base alloys with nickel-base alloys for hardfacing of components would result in a marked reduction in both the dose rate from the components and the thickness of lead handling flasks. Long-term ageing studies on the nickel-base hardface deposits on austenitic stainless steel showed that the hardface deposit would retain adequate hardness at the end of the components' design service-life of 40 years of exposure at 823 K

  1. ISOTHERMAL AND THERMOMECHANICAL FATIGUE OF A NICKEL-BASE SUPERALLOY

    Directory of Open Access Journals (Sweden)

    Carlos Carvalho Engler-Pinto Júnior

    2014-06-01

    Full Text Available Thermal gradients arising during transient regimes of start-up and shutdown operations produce a complex thermal and mechanical fatigue loading which limits the life of turbine blades and other engine components operating at high temperatures. More accurate and reliable assessment under non-isothermal fatigue becomes therefore mandatory. This paper investigates the nickel base superalloy CM 247LC-DS under isothermal low cycle fatigue (LCF and thermomechanical fatigue (TMF. Test temperatures range from 600°C to 1,000°C. The behavior of the alloy is strongly affected by the temperature variation, especially in the 800°C-1,000°C range. The Ramberg-Osgood equation fits very well the observed isothermal behavior for the whole temperature range. The simplified non-isothermal stress-strain model based on linear plasticity proposed to represent the thermo-mechanical fatigue behavior was able to reproduce the observed behavior for both in-phase and out-of-phase TMF cycling.

  2. Stress corrosion cracking of Ni-based alloys in PWR primary water. Component surface control; Corrosion sous contrainte des alliages a base nickel en milieu primaire des reacteurs a eaux pressurisee. Maitrise de la surface des composants

    Energy Technology Data Exchange (ETDEWEB)

    Foucault, M. [AREVA, Centre Technique Framatome ANP, Dept. Corrosion Chimie, 71 - Le Creusot (France)

    2004-06-01

    In the PWR plant primary circuit, FRAMATOME-ANP uses several nickel-base alloys or austenitic stainless steels for the manufacture of safety components. The experience feedback of the last twenty years allows us to point out the major role played by the surface state of the components in their life duration. In this paper, we present two examples of problems encountered and solved by a surface study and the definition and implementation of a process for the surface control of the repair components. Then, we propose some ideas about the present needs in terms of analysis methods to improve the surface knowledge and the control of the manufactured components. (author)

  3. Experimental Design for Evaluation of Co-extruded Refractory Metal/Nickel Base Superalloy Joints

    International Nuclear Information System (INIS)

    ME Petrichek

    2005-01-01

    Prior to the restructuring of the Prometheus Program, the NRPCT was tasked with delivering a nuclear space reactor. Potential NRPCT nuclear space reactor designs for the Prometheus Project required dissimilar materials to be in contact with each other while operating at extreme temperatures under irradiation. As a result of the high reactor core temperatures, refractory metals were the primary candidates for many of the reactor structural and cladding components. They included the tantalum-base alloys ASTAR-811C and Ta-10W, the niobium-base alloy FS-85, and the molybdenum base alloys Moly 41-47.5 Rhenium. The refractory metals were to be joined to candidate nickel base alloys such as Haynes 230, Alloy 617, or Nimonic PE 16 either within the core if the nickel-base alloys were ultimately selected to form the outer core barrel, or at a location exterior to the core if the nickel-base alloys were limited to components exterior to the core. To support the need for dissimilar metal joints in the Prometheus Project, a co-extrusion experiment was proposed. There are several potential methods for the formation of dissimilar metal joints, including explosive bonding, friction stir welding, plasma spray, inertia welding, HIP, and co-extrusion. Most of these joining methods are not viable options because they result in the immediate formation of brittle intermetallics. Upon cooling, intermetallics form in the weld fusion zone between the joined metals. Because brittle intermetallics do not form during the initial bonding process associated with HIP, co-extrusion, and explosive bonding, these three joining procedures are preferred for forming dissimilar metal joints. In reference to a Westinghouse Astronuclear Laboratory report done under a NASA sponsored program, joints that were fabricated between similar materials via explosive bonding had strengths that were directly affected by the width of the diffusion barrier. It was determined that the diffusion zone should not exceed

  4. Residual stress assessment for shot peened nickel based superalloy by eddy current technique

    Science.gov (United States)

    Shen, Yuping

    Surface enhancement treatment by shot peening has been widely used in industrial applications, especially for aircraft engine components. Typical peening processes use small shots of a few hundred micrometer in diameter blasted on component surfaces, resulting in residual stress near the surface in the depth range of a few hundred micrometers nominally. Compressive surface residual stress is useful for improving crack initiation resistance that prolongs service life of the part. To implement this highly desirable maintenance strategy, an in-service nondestructive method is needed to monitor the residual stress state of parts periodically, so that appropriate maintenance actions can be taken when residual-stress protection is lost, by either replacing or re-treating the part. X-ray and neutron diffraction methods are the only two standard methods considered the most reliable. However, conventional XRD methods can achieve relatively low penetration depth (Neutron diffraction method has also a practical limitation in terms of its cost and resulting radioactivity. In this dissertation, we developed a swept high frequency eddy current (SHFEC) measurement methodology for conductivity characterization of shot peened nickel based alloys. A model-based, eddy current inversion method is presented and applied to the SHFEC data obtained from a series of shot peened nickel based alloys to determine the depth profiles of actual conductivity up to 400 mum below the samples' surfaces. By developing a modified piezo-resistivity theory that includes the effect of texture on stress-induced conductivity changes, the residual stress profile of a shot peened IN718 sample is obtained from eddy current data. The obtained residual stress depth profile agrees with that measured by the standard layer removal XRD method. Texture profile of the shot peened IN718 sample is demonstrated by an XRD partial pole figure and orientation image microscopy (OIM). A new procedure of analyzing

  5. Influence of a cyclic load on the embrittlement kinetics of alloys by the example of the 475 C embrittlement of duplex steel and the dynamic embrittlement of a nickel base alloy

    International Nuclear Information System (INIS)

    Wackermann, Ken

    2015-01-01

    The objective of this study was to investigate the dependence of high temperature embrittlement mechanisms on high temperature fatigue and vice versa. As model embrittlement mechanisms the 475 C Embrittlement of ferritic austenitic duplex stainless steel (1.4462) and the Dynamic Embrittlement of nickel-based superalloys (IN718) were selected. The 475 C Embrittlement is a thermally activated decomposition of the ferritic phase which hardens the material. In contrast to this a cyclic plastic deformation weakens the steel by a deformation-induced dissolution of the decomposition. Fatigue tests with different frequencies, loading amplitudes at room temperature and at 475 C with Duplex Stainless Steel in different states of embrittlement show that the ongoing 475 C Embrittlement and the deformation-induced dissolution are competing mechanisms. It depends on the frequency, the loading amplitude and the temperature which mechanism is dominant. Applying the model of the yield stress distribution function to the hysteresis branches of the fatigue tests allows an analysis of the fatigue behaviour of each phase individually. This analysis shows that the global fatigue behaviour for the test conditions applied in this study is mainly controlled by the ferritic phase. According to the existing understanding of Dynamic Embrittlement it is an oxygen grain boundary diffusion arising by tensile stress at elevated temperatures with the result of a fast intercrystalline crack propagation. In reference tests under vacuum conditions without oxygen grain boundary diffusion, a slow transcrystalline fracture appears. To analyse the Dynamic Embrittlement, the crack propagation was tested at 650 C with different frequencies and superimposed hold times in the fatigue cycle at maximum stress. The results shows that the existing model of Dynamic Embrittlement needs to be adapted to the effects of cyclic plastic deformation. In hold times, the oxygen grain boundary diffusion in front of the

  6. Evaporation regularities for the components of alloys during vacuum melting

    International Nuclear Information System (INIS)

    Anoshkin, N.F.

    1977-01-01

    The peculiarities of changes in the content of alloying components in vacuum melting (exemplified by Ti and Mo alloys) and the formation of the ingot composition in the bottom, central, and peripheral portions are considered. For the purposes of the investigation a process model was adopted, which is characterized by negligibly small evaporation of the alloy base, complete smoothing-out of the composition in the liquid bath volume, the constancy of the temperature over the entire evaporation surface, and a number of other assumptions, whose correctness was confirmed by the experiment. It is shown that the best possibilities for suppression of evaporation of components with a high vapour pressure are offered by a vacuum arc or electric slag melting, because they make it possible to conduct the process at high pressures with minimum overheating. A method of refining by overheating was developed. A method for refining alloys with volatile components was found; it consists of the first remelting ro remove volatile impurities and their deposition in the peripheral layers of the ingot, and the second remelting, which ensures the averaging of the ingot composition. Typical versions of distribution of the volatile components or the impurity across the ingot are singled out

  7. Understanding the roles of the strategic element cobalt in nickel base superalloys

    Science.gov (United States)

    Stephens, J. R.; Dreshfield, R. L.

    1983-01-01

    The United States imports over 90% of its cobalt, chromium, columbium, and tantalum, all key elements in high temperature nickel base superalloys for aircraft gas turbine disks and airfoils. Research progress in understanding the roles of cobalt and some possible substitutes effects on microstructure, mechanical properties, and environmental resistance of turbine alloys is discussed.

  8. Effects of cobalt in nickel-base superalloys

    Science.gov (United States)

    Tien, J. K.; Jarrett, R. N.

    1983-01-01

    The role of cobalt in a representative wrought nickel-base superalloy was determined. The results show cobalt affecting the solubility of elements in the gamma matrix, resulting in enhanced gamma' volume fraction, in the stabilization of MC-type carbides, and in the stabilization of sigma phase. In the particular alloy studied, these microstructural and microchemistry changes are insufficient in extent to impact on tensile strength, yield strength, and in the ductilities. Depending on the heat treatment, creep and stress rupture resistance can be cobalt sensitive. In the coarse grain, fully solutioned and aged condition, all of the alloy's 17% cobalt can be replaced by nickel without deleteriously affecting this resistance. In the fine grain, partially solutioned and aged condition, this resistance is deleteriously affected only when one-half or more of the initial cobalt content is removed. The structure and property results are discussed with respect to existing theories and with respect to other recent and earlier findings on the impact of cobalt, if any, on the performance of nickel-base superalloys.

  9. An Industrial Perspective on Environmentally Assisted Cracking of Some Commercially Used Carbon Steels and Corrosion-Resistant Alloys

    Science.gov (United States)

    Ashida, Yugo; Daigo, Yuzo; Sugahara, Katsuo

    2017-08-01

    Commercial metals and alloys like carbon steels, stainless steels, and nickel-based super alloys frequently encounter the problem of environmentally assisted cracking (EAC) and resulting failure in engineering components. This article aims to provide a perspective on three critical industrial applications having EAC issues: (1) corrosion and cracking of carbon steels in automotive applications, (2) EAC of iron- and nickel-based alloys in salt production and processing, and (3) EAC of iron- and nickel-based alloys in supercritical water. The review focuses on current industrial-level understanding with respect to corrosion fatigue, hydrogen-assisted cracking, or stress corrosion cracking, as well as the dominant factors affecting crack initiation and propagation. Furthermore, some ongoing industrial studies and directions of future research are also discussed.

  10. Degradation of creep properties in a long-term thermally exposed nickel base superalloy

    International Nuclear Information System (INIS)

    Zrnik, J.; Strunz, P.; Vrchovinsky, V.; Muransky, O.; Novy, Z.; Wiedenmann, A.

    2004-01-01

    When exposed for long time at elevated temperatures of 430 and 650 deg. C the nickel base superalloy EI 698 VD can experience a significant decrease in creep resistance. The cause of the creep degradation of nickel base superalloy is generally attributed to the microstructural instability at prolonged high temperature exposure. In this article, the creep-life data, generated on long thermally exposed nickel base superalloy EI698 VD were related to the local microstructural changes observed using SEM and TEM analysing techniques. While structure analysis provided supporting evidence concerning the changes associated with grain boundary carbide precipitation, no persuasive evidence of a morphological and/or dimensional gamma prime change was showed. For clarifying of the role of gamma prime precipitates on alloy on creep degradation, the SANS (small angle neutron scattering) experiment was crucial in the characterization of the bulk-averaged gamma prime morphology and its size distribution with respect to the period of thermal exposure

  11. Mechanisms of oxide layer formation and destruction on a chromia former nickel base alloy in HTR environment; Mecanismes de formation et de destruction de la couche d'oxyde sur un alliage chrominoformeur en milieu HTR

    Energy Technology Data Exchange (ETDEWEB)

    Rouillard, F

    2007-10-15

    Haynes 230 alloy which contains 22 wt.% chromium could be a promising candidate material for structures and heat exchangers (maximum operating temperature: 850-950 C) in Very High Temperature Reactors (VHTR). The feasibility demonstration involves to valid its corrosion resistance in the reactor specific environment namely impure helium. The alloys surface reactivity was investigated at temperatures between 850 and 1000 C. We especially focused on the influence of different parameters such as concentrations of impurities in the gas phase (carbon monoxide and methane, water vapour/hydrogen ratio), alloy composition (activities of Cr and C, alloying element contents) and temperature. Two main behaviours have been revealed: the formation of a Cr/Mn rich oxide layer at 900 C and its following reduction at higher temperatures. At 900 C, the water vapour is the main oxidizing gas. However in the initial times, the carbon monoxide reacts at the metal/oxide interface which involves a gaseous transport through the scale; CO mainly oxidizes the minor alloying elements aluminium and silicon. Above a critical temperature TA, the carbon in solution in the alloy reduces chromia. To ascribe the scale destruction, a model is proposed based on thermodynamic interfacial data for the alloy, oxide layer morphology and carbon monoxide partial pressure in helium; the model is then validated regarding experimental results and observations. (author)

  12. Synthesis and Characterization of Two Component Alloy Nanoparticles

    Science.gov (United States)

    Tabatabaei, Salomeh

    Alloying is an old trick used to produce new materials by synergistically combining at least two components. New developments in nanoscience have enabled new degrees of freedom, such as size, solubility and concentration of the alloying element to be utilized in the design of the physical properties of alloy nanoparticles (ANPs). ANPs as multi-functional materials have applications in catalysis, biomedical technologies and electronics. Phase diagrams of ANPs are very little known and may not represent that of bulk picture, furthermore, ANPs with different crystallite orientation and compositions could remain far from equilibrium. Here, we studied the synthesis and stability of Au-Sn and Ag-Ni ANPs with chemical reduction method at room temperature. Due to the large difference in the redox potentials of Au and Sn, co-reduction is not a reproducible method. However, two step successive reductions was found to be more reliable to generate Au-Sn ANPs which consists of forming clusters in the first step (either without capping agent or with weakly coordinated surfactant molecules) and then undergoing a second reduction step in the presence of another metal salt. Our observation also showed that capping agents (Cetrimonium bromide or (CTAB)) and Polyacrylic acid (PAA)) play a key role in the alloying process and shorter length capping agent (PAA) may facilitate the diffusion of individual components and thus enabling better alloying. Different molar ratios of Sn and Au precursors were used to study the effect of alloying elements on the melting point and the crystalline structures and melting points were determined by various microscopy and spectroscopy techniques and differential scanning calorimetry (DSC). A significant depression (up to150°C) in the melting transition was observed for the Au-Sn ANPs compared to the bulk eutectic point (Tm 280°C) due to the size and shape effect. Au-Sn ANPs offer a unique set of advantages as lead-free solder material which can

  13. Evaluation of nickel-based materials for VHTR heat exchanger

    International Nuclear Information System (INIS)

    Burlet, H.; Gentzbittel, J.M.; Cabet, C.; Lamagnere, P.; Blat, M.; Renaud, D.; Dubiez-Le Goff, S.; Pierron, D.

    2008-01-01

    Two available conventional nickel-based alloys (617 and 230) have been selected as structural materials for the advanced gas-cooled reactors, especially for the heat exchanger. An extensive research programme has been launched in France within the framework of the ANTARES programme to evaluate the performances of these materials in VHTR service environment. The experimental work is focused on mechanical properties, thermal stability and corrosion resistance in the temperature range (700-1 000 deg C) over long time. Thus the experimental work includes creep and fatigue tests on as-received materials, short- and medium-term thermal exposure tests followed by tensile and impact toughness tests, short- and medium-term corrosion exposure tests under impure He environment. The status of the results obtained up to now is given in this paper. Additional tests such as long-term thermal ageing and long-term corrosion tests are required to conclude on the selection of the material. (author)

  14. The influence of the pure metal components of four different casting alloys on the electrochemical properties of the alloys.

    Science.gov (United States)

    Tuna, Süleyman H; Pekmez, Nuran Ozçiçek; Keyf, Filiz; Canli, Fulya

    2009-09-01

    The aim of this study was to investigate the influence of the pure metal components of the four different casting alloys on the corrosion behaviors of these alloys tested. Potentiodynamic polarization tests were carried out on four different types of casting alloys and their pure metals at 37 degrees C in an artificial saliva solution. The ions released from the alloys into the solutions during the polarization test were also determined quantitatively using inductively coupled plasma-mass spectrometry (ICP-MS). Ni-Cr (M1) and Co-Cr (M2) alloys had a more homogenous structure than palladium based (M3) and gold based (M4) alloys in terms of the pitting potentials of the casting alloys and those of the pure metals composing the alloys. The total ion concentration released from M3 and M4 was less than from M1 and M2. This may be because M3 and M4 alloys contained noble metals. It was also found that the noble metals in the M3 and M4 samples decreased the current density in the anodic branch of the potentiodynamic polarization curves. In other words, noble metals contributed positively to dental materials. Corrosion resistance of the casting alloys can be affected by the pure metals they are composed of. Au and Pd based noble alloys dissolved less than Ni-Cr and Co-Cr based alloys.

  15. Effects of fabrication practices and techniques on the corrosion and mechanical properties of Ni-Cr-Mo nickel based alloys UNS N10276, N06022, N06686, and N06625

    International Nuclear Information System (INIS)

    Hinshaw, E.B.; Crum, J.R.

    1996-01-01

    Ni-Cr-Mo alloys have excellent resistance to both oxidizing and reducing type environments; however, heat treating, surface condition, welding, and type of welding consumable can have a significant affect on the corrosion resistance and mechanical properties of these alloys. It is also important when performing standard ASTM intergranular corrosion tests on welded test coupons to make an accurate comparison of alloys being tested. A standard weld procedure and consistent post-weld sample conditioning method should be incorporated into the comparison test program. An evaluation of the effect of various fabrication practices on the corrosion resistance of the alloy was performed using accelerated corrosion tests ASTM G28B. The fabrication conditions examined were as-welded, welded-pickled, welded-annealed-pickled, welded annealed ground, welded-ground, using over matching filler metals, and various levels of heat input. In addition to fabrication techniques, the effect of ASTM G28B test duration on corrosion rates of UNS N10276, N06022, N06686, and N06625 was evaluated. ASTM G28A intergranular corrosion and mechanical testing using welded coupons of UNS N06625 were also performed to determine the affect of post-weld annealing and aging heat treatments on the corrosion resistance and mechanical properties of UNS N06625

  16. Effect of Crystal Orientation on Fatigue Failure of Single Crystal Nickel Base Turbine Blade Superalloys

    Science.gov (United States)

    Arakere, Nagaraj K.; Swanson, Gregory R.

    2000-01-01

    High Cycle Fatigue (HCF) induced failures in aircraft gas-turbine engines is a pervasive problem affecting a wide range of components and materials. HCF is currently the primary cause of component failures in gas turbine aircraft engines. Turbine blades in high performance aircraft and rocket engines are increasingly being made of single crystal nickel superalloys. Single-crystal Nickel-base superalloys were developed to provide superior creep, stress rupture, melt resistance and thermomechanical fatigue capabilities over polycrystalline alloys previously used in the production of turbine blades and vanes. Currently the most widely used single crystal turbine blade superalloys are PWA 1480/1493 and PWA 1484. These alloys play an important role in commercial, military and space propulsion systems. PWA1493, identical to PWA1480, but with tighter chemical constituent control, is used in the NASA SSME (Space Shuttle Main Engine) alternate turbopump, a liquid hydrogen fueled rocket engine. Objectives for this paper are motivated by the need for developing failure criteria and fatigue life evaluation procedures for high temperature single crystal components, using available fatigue data and finite element modeling of turbine blades. Using the FE (finite element) stress analysis results and the fatigue life relations developed, the effect of variation of primary and secondary crystal orientations on life is determined, at critical blade locations. The most advantageous crystal orientation for a given blade design is determined. Results presented demonstrates that control of secondary and primary crystallographic orientation has the potential to optimize blade design by increasing its resistance to fatigue crack growth without adding additional weight or cost.

  17. A Comparison of the Plastic Flow Response of a Powder Metallurgy Nickel Base Superalloy (Postprint)

    Science.gov (United States)

    2017-04-01

    Materials The nickel-base, powder-metallurgy (PM) cc¢ super- alloy LSHR was used to establish the effect of test method on plastic -flow response under hot...of friction was estimated to lead to maximum errors in flow stress of the order of 3 pct for the sample geometry and height reduction used in the... plastic -flow behavior of LSHR (in effective stress-strain terms) was described using a phenomeno- logical relationship typical of those for

  18. Studying the effect of Ruthenium on High Temperature Mechanical Properties of Nickel Based Superalloys and Determining the Universal Behavior of Ruthenium at Atomic Scale with respect to alloying elements, Stress and Temperature

    Directory of Open Access Journals (Sweden)

    Sriswaroop Dasari

    2016-10-01

    Full Text Available Any property of a material is a function of its microstructure and microstructure is a function of material composition. So, to maximize the desired properties of a material, one has to understand the evolution of microstructure which in turn is nothing but the reflection of the role of alloying elements. Research has not been done to understand the universal behavior of a certain base/alloying element. Let’s take the example of Cl- ion in HCl, we all know that in general, chloride ion can only be replaced by Fluoride or oxygen ion and that no other ion can replace it. But when you consider a metal like Ni, Co, Cr, Fe etc. there is no establishment that it behaves only in a certain way. Though I concord to the fact that discovery of universal behavior of Ni is lot complex than chloride ion, I think that future research should be focused in this direction also. Superalloys are the candidate materials required to improve thermal efficiency of a gas turbine by allowing higher turbine inlet gas temperatures. Gas turbines are the heart of local power systems, next generation jet engines and high performance space rockets. Recent research in superalloys showed that addition of some alloying elements in minor quantities can result in drastic change in properties. Such an alloying element is Ruthenium (Ru. Addition of Ruthenium to superalloys has shown improvement in mechanical properties by an order of magnitude. However reasons for such improvement are not known yet. Hence, there is a need to identify its role and discover the universal behavior of ruthenium to utilize it efficiently. In this proposal, we study materials with different compositions that are derived based on one ruthenium containing superalloy, and different thermomechanical history. Based on the evolution of microstructures and results of mechanical testing, we plan to determine the exact role of Ruthenium and prediction of its behavior with respect to other elements in the material

  19. Fatigue Analysis of Magnesium Alloys Components for Car Industry

    Science.gov (United States)

    Marsavina, Liviu; Rusu, Lucian; Șerban, Dan Andrei; Negru, Radu Marcel; Cernescu, Anghel

    2017-12-01

    The use of magnesium alloys in the automotive industry increased in the last decade because of their low weight and relative good mechanical properties. However, the variable loading conditions require a good fatigue behavior. This paper summaries the fatigue properties of magnesium alloys and presents new fatigue curve results for die cast AM50 magnesium alloy.

  20. Low temperature carbide precipitation in a nickel base superalloy

    Science.gov (United States)

    Garosshen, T. J.; McCarthy, G. P.

    1985-07-01

    A M23C6 carbide phase has been observed to precipitate at relatively low temperatures (732 to 760 °C) in a nickel base superalloy.* Transmission Electron Microscopy shows the low temperature carbide to reside at the grain boundaries in a continuous morphology. The continuous carbide has a typical width of 25 to 40 nm with aspect ratios on the order of 30:1. The structure of the carbide is face-centered cubic with a lattice parameter (α0) of approximately 1.063 nm, which is typical of the M23C6 carbides that form at higher temperatures. STEM analysis indicates the carbide to have a typical M23C6 chemistry, enriched in chromium with lesser amounts of molybdenum, cobalt, and nickel. The formation of the continuous carbide occurs readily around 760 °C; however, at temperatures 55 °C lower the precipitation kinetics are significantly reduced. The extent of the low temperature carbide reaction is observed to be dependent upon the duration of the low temperature exposure and the degree of prior M23C6 stabilization at an intermediate temperature. Alloy modifications, involving hafnium additions and lower carbon levels, were studied with the aim of reducing the extent of this carbide reaction. Despite these chemistry modifications, the low temperature carbide was still observed to form to an appreciable extent. The presence of the continuous carbide is also observed to reduce the stress-rupture life of the alloy.

  1. Advances in titanium alloys

    International Nuclear Information System (INIS)

    Seagle, S.R.; Wood, J.R.

    1993-01-01

    As described above, new developments in the aerospace market are focusing on higher temperature alloys for jet engine components and higher strength/toughness alloys for airframe applications. Conventional alloys for engines have reached their maximum useful temperature of about 1000 F (540 C) because of oxidation resistance requirements. IMI 834 and Ti-1100 advanced alloys show some improvement, however, the major improvement appears to be in gamma titanium aluminides which could extend the maximum usage temperature to about 1500 F (815 C). This puts titanium alloys in a competitive position to replace nickel-base superalloys. Advanced airframe alloys such as Ti-6-22-22S, Beta C TM , Ti-15-333 and Ti-10-2-3 with higher strength than conventional Ti-6-4 are being utilized in significantly greater quantities, both in military and commercial applications. These alloys offer improved strength with little or no sacrifice in toughness and improved formability, in some cases. Advanced industrial alloys are being developed for improved corrosion resistance in more reducing and higher temperature environments such as those encountered in sour gas wells. Efforts are focused on small precious metal additions to optimize corrosion performance for specific applications at a modest increase in cost. As these applications develop, the usage of titanium alloys for industrial markets should steadily increase to approach that for aerospace applications. (orig.)

  2. Laser surface treatment on a nickel based alloy in order to form chromium oxide to reduce cations release in primary circuit. Experimental and numerical study of laser mater interaction

    International Nuclear Information System (INIS)

    Gouton, Lucille

    2015-01-01

    Alloy 690 (60%Ni, 30%Cr, 10%Fe) is mainly used in primary circuit pipes for nuclear power plants.The aim of this thesis is to form a Cr 2 O 3 layer, using laser surface melting, with the objective of creating a chromium-rich oxide layer. In order to optimize the treatment, it was first important to determine parameters influence on the layer oxide properties then, with the objective of a deeper understanding of mechanisms involved, to address thermo-physical phenomena occurring during and after the laser pulse striking the upper surface. A deep parametric study first enabled to find an optimized laser surface treatment which produces chromium enrichment of the upper surface and a dense and continuous oxide layer. This treatment has been applied on samples, set in a primary medium simulation loop. Experiments and calculations were carried out to provide understanding of surface chromium enrichment by laser process. The results were shown to explain chromium enrichment until melt pool solidification occurred on the upper surface, assumingly just before chromium oxide formation. This was also promoted by a high affinity with oxygen and a higher stability of Cr 2 O 3 oxide compared with other potential oxide formation. (author) [fr

  3. Theromdynamics of carbon in nickel-based multicomponent solid solutions

    International Nuclear Information System (INIS)

    Bradley, D.J.

    1978-04-01

    The activity coefficient of carbon in nickel, nickel-titanium, nickel-titanium-chromium, nickel-titanium-molybdenum and nickel-titanium-molybdenum-chromium alloys has been measured at 900, 1100 and 1215 0 C. The results indicate that carbon obeys Henry's Law over the range studied (0 to 2 at. percent). The literature for the nickel-carbon and iron-carbon systems are reviewed and corrected. For the activity of carbon in iron as a function of composition, a new relationship based on re-evaluation of the thermodynamics of the CO/CO 2 equilibrium is proposed. Calculations using this relationship reproduce the data to within 2.5 percent, but the accuracy of the calibrating standards used by many investigators to analyze for carbon is at best 5 percent. This explains the lack of agreement between the many precise sets of data. The values of the activity coefficient of carbon in the various solid solutions are used to calculate a set of parameters for the Kohler-Kaufman equation. The calculations indicate that binary interaction energies are not sufficient to describe the thermodynamics of carbon in some of the nickel-based solid solutions. The results of previous workers for carbon in nickel-iron alloys are completely described by inclusion of ternary terms in the Kohler-Kaufman equation. Most of the carbon solid solution at high temperatures in nickel and nickel-titantium alloys precipitates from solution on quenching in water. The precipitate is composed of very small particles (greater than 2.5 nm) of elemental carbon. The results of some preliminary thermomigration experiments are discussed and recommendations for further work are presented

  4. Compositional Effects on Nickel-Base Superalloy Single Crystal Microstructures

    Science.gov (United States)

    MacKay, Rebecca A.; Gabb, Timothy P.; Garg,Anita; Rogers, Richard B.; Nathal, Michael V.

    2012-01-01

    Fourteen nickel-base superalloy single crystals containing 0 to 5 wt% chromium (Cr), 0 to 11 wt% cobalt (Co), 6 to 12 wt% molybdenum (Mo), 0 to 4 wt% rhenium (Re), and fixed amounts of aluminum (Al) and tantalum (Ta) were examined to determine the effect of bulk composition on basic microstructural parameters, including gamma' solvus, gamma' volume fraction, volume fraction of topologically close-packed (TCP) phases, phase chemistries, and gamma - gamma'. lattice mismatch. Regression models were developed to describe the influence of bulk alloy composition on the microstructural parameters and were compared to predictions by a commercially available software tool that used computational thermodynamics. Co produced the largest change in gamma' solvus over the wide compositional range used in this study, and Mo produced the largest effect on the gamma lattice parameter and the gamma - gamma' lattice mismatch over its compositional range, although Re had a very potent influence on all microstructural parameters investigated. Changing the Cr, Co, Mo, and Re contents in the bulk alloy had a significant impact on their concentrations in the gamma matrix and, to a smaller extent, in the gamma' phase. The gamma phase chemistries exhibited strong temperature dependencies that were influenced by the gamma and gamma' volume fractions. A computational thermodynamic modeling tool significantly underpredicted gamma' solvus temperatures and grossly overpredicted the amount of TCP phase at 982 C. Furthermore, the predictions by the software tool for the gamma - gamma' lattice mismatch were typically of the wrong sign and magnitude, but predictions could be improved if TCP formation was suspended within the software program. However, the statistical regression models provided excellent estimations of the microstructural parameters based on bulk alloy composition, thereby demonstrating their usefulness.

  5. Theromdynamics of carbon in nickel-based multicomponent solid solutions

    Energy Technology Data Exchange (ETDEWEB)

    Bradley, D. J.

    1978-04-01

    The activity coefficient of carbon in nickel, nickel-titanium, nickel-titanium-chromium, nickel-titanium-molybdenum and nickel-titanium-molybdenum-chromium alloys has been measured at 900, 1100 and 1215/sup 0/C. The results indicate that carbon obeys Henry's Law over the range studied (0 to 2 at. percent). The literature for the nickel-carbon and iron-carbon systems are reviewed and corrected. For the activity of carbon in iron as a function of composition, a new relationship based on re-evaluation of the thermodynamics of the CO/CO/sub 2/ equilibrium is proposed. Calculations using this relationship reproduce the data to within 2.5 percent, but the accuracy of the calibrating standards used by many investigators to analyze for carbon is at best 5 percent. This explains the lack of agreement between the many precise sets of data. The values of the activity coefficient of carbon in the various solid solutions are used to calculate a set of parameters for the Kohler-Kaufman equation. The calculations indicate that binary interaction energies are not sufficient to describe the thermodynamics of carbon in some of the nickel-based solid solutions. The results of previous workers for carbon in nickel-iron alloys are completely described by inclusion of ternary terms in the Kohler-Kaufman equation. Most of the carbon solid solution at high temperatures in nickel and nickel-titantium alloys precipitates from solution on quenching in water. The precipitate is composed of very small particles (greater than 2.5 nm) of elemental carbon. The results of some preliminary thermomigration experiments are discussed and recommendations for further work are presented.

  6. Multi-component solid solution alloys having high mixing entropy

    Science.gov (United States)

    Bei, Hongbin

    2015-10-06

    A multi-component high-entropy alloy includes a composition selected from the following group: VNbTaTiMoWRe, VNbTaTiMoW, VNbTaTiMoRe, VNbTaTiWRe, VNbTaMoWRe, VNbTiMoWRe, VTaTiMoWRe, NbTaTiMoWRe, VNbTaTiMo, VNbTaTiW, VNbTaMoW, VNbTiMoW, VTaTiMoW, NbTaTiMoW, VNbTaTiRe, VNbTaMoRe, VNbTiMoRe, VTaTiMoRe, NbTaTiMoRe, VNbTaWRe, VNbTiWRe, VTaTiWRe, NbTaTiWRe, VNbMoWRe, VTaMoWRe, NbTaMoWRe, VTiMoWRe, NbTiMoWRe, TaTiMoWRe, wherein relative amounts of each element vary by no more than .+-.15 atomic %.

  7. Photo-Electrochemical Effect of Zinc Addition on the Electrochemical Corrosion Potentials of Stainless Steels and Nickel Alloys in High Temperature Water

    International Nuclear Information System (INIS)

    Lee, Yi-Ching; Fong, Clinton; Fang-Chu, Charles; Chang, Ching

    2012-09-01

    Hydrogen water chemistry (HWC) is one of the main mitigating methods for stress corrosion cracking problem of reactor core stainless steel and nickel based alloy components. Zinc is added to minimize the radiation increase associated with HWC. However, the subsequently formed zinc-containing surface oxides may exhibit p-type semiconducting characteristics. Upon the irradiation of Cherenkov and Gamma ray in the reactor core, the ECP of stainless steels and nickel based alloys may shift in the anodic direction, possibly offsetting the beneficial effect of HWC. This study will evaluate the photo-electrochemical effect of Zinc Water Chemistry on SS304 stainless steel and Alloy 182 nickel based weld metal under simulated irradiated BWR water environments with UV illumination. The experimental results reveal that Alloy 182 nickel-based alloy generally possesses n-type semiconductor characteristics in both oxidizing NWC and reducing HWC conditions with zinc addition. Upon UV irradiation, the ECP of Alloy 182 will shift in the cathodic direction. In most conditions, SS304 will also exhibit n-type semiconducting properties. Only under hydrogen water chemistry, a weak p-type property may emerge. Only a slight upward shift in the anodic direction is detected when SS304 is illuminated with UV light. The potential influence of p-type semiconductor of zinc containing surface oxides is weak and the mitigation effect of HWC on the stress corrosion cracking is not adversely affected. (authors)

  8. Heat affected zone liquation cracking in electron beam welded third generation nickel base superalloys

    International Nuclear Information System (INIS)

    Ojo, O.A.; Wang, Y.L.; Chaturvedi, M.C.

    2008-01-01

    The weldability of directionally solidified nickel base superalloy TMS-75 and TMS-75+C was investigated by autogenous bead-on-plate electron beam welding. The analysis of microsegregation that occurred during solidification of the as-cast alloys indicated that while W and Re segregated into the γ dendrites of both the alloys, Ta, Hf and C were rejected into the interdendritic liquid in the TMS-75+C. Heat affected zone intergranular liquation cracking was observed in both the materials and was observed to be closely associated with liquated γ-γ' eutectic microconstituent. The TMS-75+C alloy, however, exhibited a reduced extent of HAZ cracking compared to TMS-75. Suppression of terminal solidification reaction involving non-invariant γ-γ' eutectic transformation due to modification of primary solidification path by carbon addition is suggested to be an important factor contributing to reduced susceptibility of TMS-75+C alloy to HAZ liquation cracking relative to the TMS-75 superalloy

  9. Effects of cobalt on structure, microchemistry and properties of a wrought nickel-base superalloy

    Science.gov (United States)

    Jarrett, R. N.; Tien, J. K.

    1982-01-01

    The effect of cobalt on the basic mechanical properties and microstructure of wrought nickel-base superalloys has been investigated experimentally by systematically replacing cobalt by nickel in Udimet 700 (17 wt% Co) commonly used in gas turbine (jet engine) applications. It is shown that the room temperature tensile yield strength and tensile strength only slightly decrease in fine-grained (disk) alloys and are basically unaffected in coarse-grained (blading) alloys as cobalt is removed. Creep and stress rupture resistances at 760 C are found to be unaffected by cobalt level in the blading alloys and decrease sharply only when the cobalt level is reduced below 8 vol% in the disk alloys. The effect of cobalt is explained in terms of gamma prime strengthening kinetics.

  10. Corrosion resistance of sodium sulfate coated cobalt-chromium-aluminum alloys at 900 C, 1000 C, and 1100 C

    Science.gov (United States)

    Santoro, G. J.

    1979-01-01

    The corrosion of sodium sulfate coated cobalt alloys was measured and the results compared to the cyclic oxidation of alloys with the same composition, and to the hot corrosion of compositionally equivalent nickel-base alloys. Cobalt alloys with sufficient aluminum content to form aluminum containing scales corrode less than their nickel-base counterparts. The cobalt alloys with lower aluminum levels form CoO scales and corrode more than their nickel-base counterparts which form NiO scales.

  11. Informatics Aided Design for Alloys

    Science.gov (United States)

    2009-02-28

    alloying discoveries/ predictions of new ternary cobalt based alloys that can have improved properties from conventional nickel based superalloys ...Using this approach we have proposed new ternary alloy additions for binary cobalt based intermetallics. Through comparison with some recent...that are even better than nickel base superalloys . This strategy has also been extended to the development of new type of design maps that identify

  12. Nanostructured Shape Memory Alloys: Adaptive Composite Materials and Components

    National Research Council Canada - National Science Library

    Crone, Wendy C; Ellis, Arthur B; Perepezko, John H

    2007-01-01

    .... Both SMA-polymer and SMA-metal composites were created, as well as new fabrication strategies for producing NiTi and CuAlNi shape memory alloy particles with refined size which still display shape...

  13. Molybdenum-A Key Component of Metal Alloys

    Science.gov (United States)

    Kropschot, S.J.

    2010-01-01

    Molybdenum, whose chemical symbol is Mo, was first recognized as an element in 1778. Until that time, the mineral molybdenite-the most important source of molybdenum-was believed to be a lead mineral because of its metallic gray color, greasy feel, and softness. In the late 19th century, French metallurgists discovered that molybdenum, when alloyed (mixed) with steel in small quantities, creates a substance that is remarkably tougher than steel alone and is highly resistant to heat. The alloy was found to be ideal for making tools and armor plate. Today, the most common use of molybdenum is as an alloying agent in stainless steel, alloy steels, and superalloys to enhance hardness, strength, and resistance to corrosion.

  14. A three-dimensional cellular automaton model for dendritic growth in multi-component alloys

    International Nuclear Information System (INIS)

    Zhang Xianfei; Zhao, Jiuzhou; Jiang, Hongxiang; Zhu, Mingfang

    2012-01-01

    A three-dimensional (3-D) cellular automaton model for dendritic growth in multi-component alloys is developed. The velocity of advance of the solid/liquid (S/L) interface is calculated using the solute conservation relationship at the S/L interface. The effect of interactions between the alloying elements on the diffusion coefficient of solutes in the solid and liquid phases are considered. The model is first validated by comparing with the theoretical predictions for binary and ternary alloys, and then applied to simulate the solidification process of Al–Cu–Mg alloys by a coupling of thermodynamic and kinetic calculations. The numerical results obtained show both the free dendrite growth process as well as the directional solidification process. The calculated secondary dendrite arm spacing in the directionally solidified Al–Cu–Mg alloy is in good agreement with the experimental results. The effect of interactions between the various alloying elements on dendritic growth is discussed.

  15. Near Net Shape Fabrication Technology for Shape Memory Alloy Components Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This STTR Phase I effort proposes to develop an innovative, affordable processing route for larger-sized shape memory alloy (SMA) components. Despite significant...

  16. Near Net Shape Fabrication Technology for Shape Memory Alloy Components, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — This STTR Phase I effort proposes to develop an innovative, affordable processing route for larger-sized shape memory alloy (SMA) components. Despite significant...

  17. Net Shaped Component Fabrication of Refractory Metal Alloys using Vacuum Plasma Spraying

    Science.gov (United States)

    Sen, S.; ODell, S.; Gorti, S.; Litchford, R.

    2006-01-01

    The vacuum plasma spraying (VPS) technique was employed to produce dense and net shaped components of a new tungsten-rhenium (W-Re) refractory metal alloy. The fine grain size obtained using this technique enhanced the mechanical properties of the alloy at elevated temperatures. The alloy development also included incorporation of thermodynamically stable dispersion phases to pin down grain boundaries at elevated temperatures and thereby circumventing the inherent problem of recrystallization of refractory alloys at elevated temperatures. Requirements for such alloys as related to high temperature space propulsion components will be discussed. Grain size distribution as a function of cooling rate and dispersion phase loading will be presented. Mechanical testing and grain growth results as a function of temperature will also be discussed.

  18. Study of solidification features of nickel-base superalloys in relation with composition

    Science.gov (United States)

    Lecomte-Beckers, J.

    1988-09-01

    The influence of the six major alloying elements: carbon, chromium, cobalt, molybdenum, titanium, and aluminum on the solidification sequence of nickel-base superalloys was investigated. The microstructure was found to depend greatly on aluminum and titanium contents. During solidification the liquid is enriched in titanium and molybdenum, whereas the dendrite cores are richer in cobalt. Aluminum and chromium segregate in the liquid or in the dendrite center, depending on alloy nominal composition. Chemical analysis of the carbides showed that their composition changes during solidification, thus affecting the composition of the residual liquid. The composition of carbides is strongly influenced by titanium and molybdenum nominal content in the alloy. Statistical analysis of the transformation temperatures obtained by DTA showed that titanium and aluminum influence the entire solidification sequence.

  19. Applicability of copper alloys for DEMO high heat flux components

    Science.gov (United States)

    Zinkle, Steven J.

    2016-02-01

    The current state of knowledge of the mechanical and thermal properties of high-strength, high conductivity Cu alloys relevant for fusion energy high heat flux applications is reviewed, including effects of thermomechanical and joining processes and neutron irradiation on precipitation- or dispersion-strengthened CuCrZr, Cu-Al2O3, CuNiBe, CuNiSiCr and CuCrNb (GRCop-84). The prospects for designing improved versions of wrought copper alloys and for utilizing advanced fabrication processes such as additive manufacturing based on electron beam and laser consolidation methods are discussed. The importance of developing improved structural materials design criteria is also noted.

  20. Microstructure evolution of a [011] orientation single crystal nickel-base superalloy during tensile creep

    Energy Technology Data Exchange (ETDEWEB)

    Tian, Sugui; Yu, Lili; Qian, Benjiang [Shenyang University of Technology, School of Materials Science and Engineering, Shenyang (China); Su, Yong; Zhang, Shu [Shenyang University of Technology, School of Materials Science and Engineering, Shenyang (China); Shenyang University of Chemical Technology, College of Mechanical Engineering, Shenyang (China); Yu, Huichen [Beijing Institute of Aeronautical Materials, Beijing (China)

    2011-08-15

    Microstructure of [011] oriented single crystal nickel-base superalloy consists of the cubical {gamma}' phase embedded coherently in the {gamma} matrix, and arranged regularly along left angle 100 right angle orientations. After tensile creep, the cubical {gamma}' phase in the alloy is transformed into the strip-like rafted structure along [001] direction under the ordering transformation free-energy and strain energy change. And the directional growing of {gamma}' phase is attributed to the atoms Al and Ta into (001) plane to form the stable stacking mode. (orig.)

  1. XHM-1 alloy as a promising structural material for water-cooled fusion reactor components

    International Nuclear Information System (INIS)

    Solonin, M.I.; Alekseev, A.B.; Kazennov, Yu.I.; Khramtsov, V.F.; Kondrat'ev, V.P.; Krasina, T.A.; Rechitsky, V.N.; Stepankov, V.N.; Votinov, S.N.

    1996-01-01

    Experience gained in utilizing austenitic stainless steel components in water-cooled power reactors indicates that the main cause of their failure is the steel's propensity for corrosion cracking. In search of a material immune to this type of corrosion, different types of austenitic steels and chromium-nickel alloys were investigated and tested at VNIINM. This paper presents the results of studying physical and mechanical properties, irradiation and corrosion resistance in a water coolant at <350 C of the alloy XHM-1 as compared with austenitic stainless steels 00Cr16Ni15Mo3Nb, 00Cr20Ni25Nb and alloy 00Cr20Ni40Mo5Nb. Analysis of the results shows that, as distinct from the stainless steels studied, the XHM-1 alloy is completely immune to corrosion cracking (CC). Not a single induced damage was encountered within 50 to 350 C in water containing different amounts of chlorides and oxygen under tensile stresses up to the yield strength of the material. One more distinctive feature of the alloy compared to steels is that no change in the strength or total elongation is encountered in the alloy specimens irradiated to 32 dpa at 350 C. The XHM-1 alloy has adequate fabricability and high weldability characteristics. As far as its properties are concerned, the XHM-1 alloy is very promising as a material for water-cooled fusion reactor components. (orig.)

  2. Characterization of dissimilar welding: carbon steel E309L-E308L-ERNiCr3-ENiCrFe3 alloy 600

    International Nuclear Information System (INIS)

    Mucino G, O.

    2015-01-01

    Most BWR type reactors have internal support components, which need to be attached to the inner surface by welding. Specifically, in these joints two materials interact, such as stainless steel and nickel base alloys. Nickel base alloys such as alloy 82 (ERNiCr3) and alloy 182 (ENiCrFe-3) are used for the joining of both dissimilar materials. For joints made with both nickel base alloys, the alloy 182 is prone to stress corrosion cracking (SCC); so it is essential to carry out studies related to this contribution material. In the nuclear industry any study related to this alloy is of importance because experience is gained in its behavior when is part of a system of an operation reactor. This work presents the characterization of the weld deposit of a stainless steel coating (with electrodes E309L and E308L) on a carbon steel plate type A36 and the joining with an Inconel 600 plate, simulating the joining of the internal coating of vessel and the heel of the support leg of the envelope of a BWR reactor. In this work, the mechanical and micro-structural characterization of the alloy deposit 182 was performed. (Author)

  3. Effects of cobalt on creep rupture properties and dislocation structures in nickel base superalloys

    International Nuclear Information System (INIS)

    Wang, W.Z.; Jin, T.; Jia, J.H.; Liu, J.L.; Hu, Z.Q.

    2015-01-01

    The influences of cobalt (Co) on creep rupture lives and dislocation structures in nickel base superalloys with and without rhenium (Re) are investigated. The creep rupture test conditions were high temperature low stress (1100 °C/150 MPa), intermediate temperature and stress (982 °C, 1010 °C) and low temperature high stress (850 °C/586 MPa). The results show that increasing Co content could enhance the creep rupture lives at low and intermediate temperature, and does not degrade the creep rupture lives of alloys at high temperature. In Re-containing alloys, at high temperature low stress (1100 °C/150 MPa), the effects of Co on the dislocation structures are negligible, while at low temperature high stress (850 °C/586 MPa), stacking faults are generated in alloy with 12% Co, and in alloy with 3% Co and free of Co, gamma prime particles are sheared by dislocation pairs. In Re-free alloys, at intermediate temperature and stress (1010 °C/248 MPa), large quantities of stacking faults appear in alloy without Co, while in alloy having 12% Co, gamma prime particles are sheared by dislocation pairs coupled by anti-phase boundary (APB). The gamma prime sheared by stacking faults or by dislocation pairs coupled by APB depends on the competition of stacking faults energy and APB energy which is affected by temperature and the interaction of Re and Co

  4. Thermal Aging Effect on Corrosion Resistance in Fusion Boundary of A533 Gr. B and Alloy 152

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Kyoung Joon; Yoo, Seung Chang; Kim, Taeho; Ham, Junhyuk; Kim, Ji Hyun [UNIST, Ulsan (Korea, Republic of)

    2016-10-15

    Dissimilar metal weldment (DMW) is frequently used for joining low-alloy steel pressure vessel nozzles and steam generator nozzles to nickel-based wrought alloy or austenitic stainless steel components in high energy systems. This feature also significantly hinders C diffusion from the ferrite base metal to the weld metal. Until now, stress corrosion cracking has not occurred in DMWs where a High-Cr weld metal (such as Alloy 152 or Alloy 690), which is Ni-base weld metal including relative high Cr, is used as the weld metal in the weld between the nickel-based alloy and low-alloy steel. To understand the microstructure and corrosion evolution on fusion boundary between low-alloy steel and Ni-base weld metal, microstructural analysis and polarization test were performed with A533 Gr. B/Alloy 152/Alloy 690. Remarkable changes were observed in corrosion resistance and hardness at fusion boundary between low-alloy steel and Ni-base weld metal. The precipitate, which has different potential with peripheral region, can cause galvanic corrosion or pitting corrosion and is the one of hardening methods by disturbing movement of the dislocation. At initial step of heat treatment, the number of precipitates was increased. In fusion boundary between A533 Gr. B and Alloy 152, the corrosion resistance was decreased, and the hardness was increased. Next, at further step, the number of precipitates.

  5. Investigations on avoidance of hot cracks during laser welding of austenitic Cr-Ni steels and nickel-based alloys using temperature field tailoring. Final report; Untersuchungen zur Vermeidung von Heissrissen beim Laserstrahlschweissen von austenitischen Cr-Ni-Staehlen und Nickelbasislegierungen mittels Temperaturfeld-Tailoring. Schlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2013-08-08

    The aim of the project was to transfer the developed method of laser beam welding of heat treated machining steels of temperature field tailoring on hot crack endangered austenitic Cr-Ni steels and nickel-based alloys. With this method, transient thermal stresses adjacent to the weld are produced by an travelling induction heating so that the hot cracking is prevented during welding. As test materials the austenitic Cr-Ni steel with sulfur additive 1.4305, the Cr-Ni steels 1.4404 and 1.4435 and the nickel-based alloy Udimet 720 were selected. As a result of the research it was shown that a hot crack-free laser welding in the investigated materials using at least three different welding and material-technical approaches is possible. [German] Das Ziel des Forschungsvorhabens bestand darin, das fuer das Laserstrahlschweissen verguetbarer Automatenstaehle entwickelte Verfahren des Temperaturfeld-Tailorings auf heissrissgefaehrdete austenitische Cr-Ni-Staehle und Nickelbasislegierungen zu uebertragen. Mit diesem Verfahren werden waehrend des Schweissens transiente thermische Spannungen neben der Schweissnaht durch eine mitlaufende induktive Erwaermung so erzeugt, dass die Heissrissbildung verhindert wird. Als Versuchswerkstoffe wurden der austenitische Cr-Ni-Stahl mit Schwefelzusatz 1.4305, die Cr-Ni-Staehle 1.4404 und 1.4435 sowie die Nickelbasislegierung Udimet 720 ausgewaehlt. Im Ergebnis des Forschungsvorhabens konnte gezeigt werden, dass ein heissrissfreies Laserstrahlschweissen bei den untersuchten Werkstoffen unter Nutzung von mindestens drei verschiedenen schweiss- und werkstofftechnischen Ansaetzen moeglich ist: Erstens koennen mit einem Temperaturfeld-Tailoring bei im Stumpfstoss zu verschweissenden Blechen aus austenitischen Staehlen bis mindestens 6 mm Dicke senkrecht zur Naht und parallel zur Blechoberflaeche wirkende transiente Druckspannungen erzeugt werden, die der Bildung von Mittelrippenrissen oder dazu parallel liegenden Heissrissen entgegenwirken

  6. Nickel-Titanium Alloys: Corrosion "Proof" Alloys for Space Bearing, Components and Mechanism Applications

    Science.gov (United States)

    DellaCorte, Christopher

    2010-01-01

    An intermetallic nickel-titanium alloy, 60NiTi (60 wt% Ni, 40 wt% Ti), is shown to be a promising candidate tribological material for space mechanisms. 60NiTi offers a broad combination of physical properties that make it unique among bearing materials. 60NiTi is hard, electrically conductive, highly corrosion resistant, readily machined prior to final heat treatment, and is non-magnetic. Despite its high Ti content, 60NiTi is non-galling even under dry sliding. No other bearing alloy, metallic or ceramic, encompasses all of these attributes. Since 60NiTi contains such a high proportion of Ti and possesses many metallic properties, it was expected to exhibit poor tribological performance typical of Ti alloys, namely galling type behavior and rapid lubricant degradation. In this poster-paper, the oil-lubricated behavior of 60NiTi is presented.

  7. Effect of residual elements on high performance nickel base ...

    Indian Academy of Sciences (India)

    Unknown

    temperature properties coupled with corrosion resistance, have been widely used as gas turbine engine components. The physical metallurgy of superalloys demands the highest degree of process consistency and reproducibility, requiring melters of these alloys to exercise strict control and discipline during manufacture.

  8. Advanced Testing Techniques to Measure the PWSCC Resistance of Alloy 690 and its Weld Metals

    Energy Technology Data Exchange (ETDEWEB)

    P.Andreson

    2004-10-01

    Wrought Alloy 600 and its weld metals (Alloy 182 and Alloy 82) were originally used in pressurized water reactors (PWRs) due to the material's inherent resistance to general corrosion in a number of aggressive environments and because of a coefficient of thermal expansion that is very close to that of low alloy and carbon steel. Over the last thirty years, stress corrosion cracking in PWR primary water (PWSCC) has been observed in numerous Alloy 600 component items and associated welds, sometimes after relatively long incubation times. The occurrence of PWSCC has been responsible for significant downtime and replacement power costs. As part of an ongoing, comprehensive program involving utilities, reactor vendors and engineering/research organizations, this report will help to ensure that corrosion degradation of nickel-base alloys does not limit service life and that full benefit can be obtained from improved designs for both replacement components and new reactors.

  9. Refractory alloy component accomplishments from 1963 to 1972

    International Nuclear Information System (INIS)

    Hoffman, E.E.

    1984-01-01

    The components described include: Mo-TZM and Mo-TZC potassium turbine components, T-111/lithium valve test loop, Nb-1Zr Rankine system corrosion test loop, T-111 Rankine system corrosion test loop, electromagnetic pump, Nb-1Zr solar Brayton heat receiver, and T-111 boiler test system

  10. Adsorption-Driven Surface Segregation of the Less Reactive Alloy Component

    DEFF Research Database (Denmark)

    Andersson, Klas Jerker; Calle Vallejo, Federico; Rossmeisl, Jan

    2009-01-01

    Counterintuitive to expectations and all prior observations of adsorbate-induced surface segregation of the more reactive alloy component (the one forming the stronger bond with the adsorbate), we show that CO adsorption at elevated pressures and temperatures pulls the less reactive Cu to the sur......Counterintuitive to expectations and all prior observations of adsorbate-induced surface segregation of the more reactive alloy component (the one forming the stronger bond with the adsorbate), we show that CO adsorption at elevated pressures and temperatures pulls the less reactive Cu...... to the surface of a CuPt near-surface alloy. The Cu surface segregation is driven by the formation of a stable self-organized CO/CuPt surface alloy structure and is rationalized in terms of the radically stronger Pt−CO bond when Cu is present in the first surface layer of Pt. The results, which are expected...... to apply to a range of coinage (Cu, Ag)/Pt-group bimetallic surface alloys, open up new possibilities in selective and dynamical engineering of alloy surfaces for catalysis....

  11. The Effect of Hydrogen and Hydrides on the Integrity of Zirconium Alloy Components Delayed Hydride Cracking

    CERN Document Server

    Puls, Manfred P

    2012-01-01

    By drawing together the current theoretical and experimental understanding of the phenomena of delayed hydride cracking (DHC) in zirconium alloys, The Effect of Hydrogen and Hydrides on the Integrity of Zirconium Alloy Components: Delayed Hydride Cracking provides a detailed explanation focusing on the properties of hydrogen and hydrides in these alloys. Whilst the focus lies on zirconium alloys, the combination of both the empirical and mechanistic approaches creates a solid understanding that can also be applied to other hydride forming metals.   This up-to-date reference focuses on documented research surrounding DHC, including current methodologies for design and assessment of the results of periodic in-service inspections of pressure tubes in nuclear reactors. Emphasis is placed on showing that our understanding of DHC is supported by progress across a broad range of fields. These include hysteresis associated with first-order phase transformations; phase relationships in coherent crystalline metallic...

  12. Study on a multi-component palladium alloy membrane for the fusion fuel cycle

    International Nuclear Information System (INIS)

    Yoshida, Hiroshi; Okuno, Kenji; Nagasaki, Takanori; Noda, Kenji; Ishii, Yoshinobu; Takeshita, Hidefumi.

    1985-11-01

    A feasibility study on the material integrity with respect to the hydride formation and helium damage of the palladium alloy membrane was performed for an application of the palladium diffuser to a fusion fuel cleanup process. This study was conducted under the Japan/US Fusion Cooperation Program. Experimental works on the crystallography, hydrogen solubility and 3 He release characteristics were carried out with a multi-component palladium alloy(Pd-25Ag.Au.Ru). The excellent hydrogen permeability and mechanical properties of the membrane made of this alloy had been confirmed by authors' previous study. Based on the present study, this alloy membrane has high resistivity to the hydrogen embrittlement, and swelling and fracture due to the helium bubble formation under the practical operating conditions of the diffuser. (author)

  13. Relationship of heat treatment-mechanical properties of nickel base superalloys

    International Nuclear Information System (INIS)

    Zamora R, L.

    1997-01-01

    The nickel-base superalloys have high strength, excellent corrosion resistant, and good creep and fatigue resistance. These alloy improved properties at high temperature derive their mechanical and creep behavior on γ precipitate morphology, and the evolution of such morphology during different heat treatment conditions. The main microstructural variable of Nickel-based superalloys, responsible for the mechanical properties are: a) amount and morphology of precipitates; b) size and shape of grains; and c) carbide distribution. In this work, a Nickel-base superalloy Nimonic 80A, modified little with Zr prepared by melting and casting practices of materials electrolytic in vacuum-induction melting (VIM) type Balzers, to obtain five alloys different and ingots of 2 Kg and 1 Kg, with composition in weight % of Nimonic 80-A is: Ni = bal (76.66), C = 0.01, Cr = 19.83, Fe = 2.4, Mn = 0.17, Si 0.47, Al = 0.19, Zr = 0.4. The solidification process is made in a steel mold. After having realized four thermal treatments, the most representative microstructures there were obtained. The results from tensile tests performed on Instron Servohydraulic testing systems at uniaxial dynamic testing, at constant speeds to ,0.2 cm/min, were: the yield strength, the ultimate strength value, percentage elongation and area reduction. Creep tests were performed at in stress of 90 and 129 MPa, at a temperature of 600 and 680 Centigrades at different times and width of specimen of 1 mm. The alloys were analyzed by MEB(JEOL 35CF) at different magnifications. The nucleation and growth of intergranular cavities during creep of alloy Nimonic M3, were investigated. One sample was deformed in creep at 129 MPa and 680 Centigrades during 110 hs. Creep samples were annealing heat treated at 800 Centigrades, during 7 days. After a careful sample preparation procedure, 3100 of cavities were measured in the sample . The cavity size distributions in the sample were obtained. The cavity growth rate, was

  14. Focused Ion Beam Nanotomography of ruthenium-bearing nickel-base superalloys with focus on cast-microstructure and phase stability; Focused Ion Beam Nanotomographie von rutheniumhaltigen Nickelbasis-Superlegierungen mit Fokus auf Gussgefuege und Phasenstabilitaet

    Energy Technology Data Exchange (ETDEWEB)

    Cenanovic, Samir

    2012-12-03

    The influence of rhenium and ruthenium on the multi component system nickel-base superalloy is manifold and complex. An experimental nickel-base superalloy containing rhenium and ruthenium within defined contents, named Astra, was used to investigate the influences of these two elements on the alloy system. The last stage solidification of nickel-base superalloys after Bridgman casting and the high temperature phase stability of these alloys, could be explored with the aid of focused ion beam nanotomography. FIB-nt therefore was introduced and realized at the chair of General Materials Properties of the University Erlangen-Nuremberg. Cast Astra alloys are like other nickel-base superalloys morphologically very inhomogeneous and affected by segregation. In the interdendritic region different structures with huge γ' precipitates are formed. These inhomogeneities and remaining eutectics degrade the mechanical properties, witch makes an understanding of the subsiding processes at solidification of residual melt important for the casting process and the heat treatment. This is why the last stage solidification in the interdendritic region was analyzed. With the help of focused ion beam nanotomography, three different structures identified from 2-D sections could be assigned to one original 3-D structure. It was pointed out, that only the orientation of the plane of the 2-D cut influences the appearance in the 2-D section. The tomography information was used to explain the development during solidification and to create a model of last stage solidification. The interdendritic region is solidifying under the development of eutectic islands. The structure nucleates eutectically epitaxially at primary dendrite arms, with formation of fine γ/γ' precipitates. During solidification the γ' precipitates coarsen in a rod-like structure, and end up in large γ' precipitates. Simulations and other investigations could approve this model. First three

  15. Creep crack growth verification testing in alloy 800H tubular components

    International Nuclear Information System (INIS)

    Hunter, C.P.; Hurst, R.C.

    1992-01-01

    A method for determining the creep crack growth, CCG, and stress rupture behaviour of Alloy 800H tubular components containing longitudinal notches at 800deg C is described. The presence of the notch is found to systematically weaken the tube, the degree of weaking dependent upon the notch length and depth. The creep crack growth rates, determined from a specially adapted potential drop technique are compared with those obtained from conventional compact tension type specimens. Using the stress intensity factor, K 1 , and the C * parameter as the basis of comparison it is found that the latter gives excellent correlation between the specimen and component behaviour. Finally attention is drawn to the potential dangers of predicting the component creep crack growth behaviour from the data obtained using conventional specimens for a structure sensitive material such as Alloy 800H and conversely to the advantages of the component type CCG tests developed in the present work. (orig.)

  16. Influence of a cyclic load on the embrittlement kinetics of alloys by the example of the 475 C embrittlement of duplex steel and the dynamic embrittlement of a nickel base alloy; Einfluss einer zyklischen Belastung auf die Versproedungskinetik von Legierungen am Beispiel der 475 C-Versproedung von Duplexstahl und der dynamischen Versproedung einer Nickelbasislegierung

    Energy Technology Data Exchange (ETDEWEB)

    Wackermann, Ken

    2015-07-07

    The objective of this study was to investigate the dependence of high temperature embrittlement mechanisms on high temperature fatigue and vice versa. As model embrittlement mechanisms the 475 C Embrittlement of ferritic austenitic duplex stainless steel (1.4462) and the Dynamic Embrittlement of nickel-based superalloys (IN718) were selected. The 475 C Embrittlement is a thermally activated decomposition of the ferritic phase which hardens the material. In contrast to this a cyclic plastic deformation weakens the steel by a deformation-induced dissolution of the decomposition. Fatigue tests with different frequencies, loading amplitudes at room temperature and at 475 C with Duplex Stainless Steel in different states of embrittlement show that the ongoing 475 C Embrittlement and the deformation-induced dissolution are competing mechanisms. It depends on the frequency, the loading amplitude and the temperature which mechanism is dominant. Applying the model of the yield stress distribution function to the hysteresis branches of the fatigue tests allows an analysis of the fatigue behaviour of each phase individually. This analysis shows that the global fatigue behaviour for the test conditions applied in this study is mainly controlled by the ferritic phase. According to the existing understanding of Dynamic Embrittlement it is an oxygen grain boundary diffusion arising by tensile stress at elevated temperatures with the result of a fast intercrystalline crack propagation. In reference tests under vacuum conditions without oxygen grain boundary diffusion, a slow transcrystalline fracture appears. To analyse the Dynamic Embrittlement, the crack propagation was tested at 650 C with different frequencies and superimposed hold times in the fatigue cycle at maximum stress. The results shows that the existing model of Dynamic Embrittlement needs to be adapted to the effects of cyclic plastic deformation. In hold times, the oxygen grain boundary diffusion in front of the

  17. Characterization of dissimilar welding: carbon steel E309L-E308L-ERNiCr3-ENiCrFe3 alloy 600; Caracterizacion de la soldadura disimilar: acero al carbono E309L-E308L-ERNiCr3-ENiCrFe3 aleacion 600

    Energy Technology Data Exchange (ETDEWEB)

    Mucino G, O.

    2015-07-01

    Most BWR type reactors have internal support components, which need to be attached to the inner surface by welding. Specifically, in these joints two materials interact, such as stainless steel and nickel base alloys. Nickel base alloys such as alloy 82 (ERNiCr3) and alloy 182 (ENiCrFe-3) are used for the joining of both dissimilar materials. For joints made with both nickel base alloys, the alloy 182 is prone to stress corrosion cracking (SCC); so it is essential to carry out studies related to this contribution material. In the nuclear industry any study related to this alloy is of importance because experience is gained in its behavior when is part of a system of an operation reactor. This work presents the characterization of the weld deposit of a stainless steel coating (with electrodes E309L and E308L) on a carbon steel plate type A36 and the joining with an Inconel 600 plate, simulating the joining of the internal coating of vessel and the heel of the support leg of the envelope of a BWR reactor. In this work, the mechanical and micro-structural characterization of the alloy deposit 182 was performed. (Author)

  18. Fabrication of high-alloy powders consisting of spherical particles from ultradispersed components

    Science.gov (United States)

    Samokhin, A. V.; Fadeev, A. A.; Sinayskiy, M. A.; Alekseev, N. V.; Tsvetkov, Yu. V.; Arzhatkina, O. A.

    2017-07-01

    It is shown that powders of a model high alloy consisting of spherical particles 25-50 μm in size can be synthesized from a starting ultradispersed powder, which is made of a mixture of the alloy components and is fabricated by the magnesiothermal reduction of metal chlorides in the potassium chloride melt. The synthesis includes the stages of microgranulation of an ultradispersed powder, heat treatment of microgranules, classification of the microgranules with the separation of microgranule fraction of 25-50 μm, spheroidization of the separated fraction in a thermal plasma flow, and classification with the separation of a fraction of micro- and submicrometer-sized particles.

  19. Nanosize boride particles in heat-treated nickel base superalloys

    International Nuclear Information System (INIS)

    Zhang, H.R.; Ojo, O.A.; Chaturvedi, M.C.

    2008-01-01

    Grain boundary microconstituents in aged nickel-based superalloys were studied by transmission electron microscopy techniques. A nanosized M 5 B 3 boride phase, possibly formed by intergranular solute desegregation-induced precipitation, was positively identified. The presence of these intergranular nanoborides provides reasonable clarification of a previously reported reduction of grain boundary liquation temperature during the weld heat affected zone thermal cycle

  20. Oxidation of a Commercial Nickel-Based Superalloy under Static Loading

    Science.gov (United States)

    Foss, B. J.; Hardy, M. C.; Child, D. J.; McPhail, D. S.; Shollock, B. A.

    2014-12-01

    The current demands of the aviation industry for increased gas-turbine efficiency necessitate higher turbine entry temperatures, requiring that alloys exhibit superior oxidation resistance. The synergistic effects of oxidation and mechanical stresses pose a complex issue. The purpose of the current research was to examine the effects of stress on the oxidation and oxygen transport in a commercial nickel-based superalloy. Fine grain RR1000 in both polished and shot-peened conditions was studied for classic (zero load) and statically loaded conditions using integrated two-stage isotopic tracing combined with focused-ion-beam secondary ion mass spectrometry (FIB-SIMS). Cr2O3 external oxide formed with semicontinuous TiO2 above and below. Preferential grain boundary Al2O3 internal oxide formation, γ'-dissolution, and recrystallization occurred subsurface. Oxidation mechanisms were dominated by anionic/cationic growth in the external oxide with inward oxygen transport, initially through the partially unprotective external oxide, then along internal oxide/alloy interfaces. Loading did not influence the oxidation products formed but did bring about expedited oxidation kinetics and changes to the oxide morphology. The oxygen diffusivity D {O/ * } (×10-13 cm2s-1) ranged from 0.39 for the polished alloy to 3.7 for the shot-peened condition under compressive stress. Arguably, the most significant effects took place in the subsurface regions. Increased oxidation kinetics were attributed to the development of fast cation diffusion paths as the alloy deformed by creep.

  1. Isothermal Low Cycle Fatigue of Uncoated and Coated Nickel-Base Superalloys

    International Nuclear Information System (INIS)

    Stekovic, Svjetlana

    2004-01-01

    High strength nickel-base superalloys have been used in turbine blades for many years because of their superior performance at high temperatures. However, the superalloys have limited oxidation and corrosion resistance and to solve this problem, protective coatings are deposited on the surface of the superalloys. The positive effect of coatings is based on protecting the surface zone in contact with hot gas atmosphere with elements like aluminium, chromium, which form a thermodynamically stable oxide layer that acts as a diffusion barrier to slow down the reaction between the substrate material and the aggressive environment. There are also other degradation mechanisms that affect nickel-base superalloys such as aging of microstructure, fatigue and creep. Long-term aging in metallic coating results in the changes of mechanical properties due to the significant interdiffusion of the main alloying elements between substrate and coatings. However, application of the coatings has mechanical side effects, the significance of which is not yet fully investigated. This work covers a study on the fatigue behaviour of a polycrystalline, IN792. and two single crystal nickel-base superalloys, CMSX-4 and SCB, coated with three different coatings. an overlay coating AMDRY997, a platinum aluminide modified diffusion coating RT22 and an innovative coating with an interdiffusion harrier of NiW called IC1, under low cycle fatigue loading conditions. Both low cycle fatigue properties, cyclic strain and stress response and fracture behaviour of the uncoated, coated and long-term aged coated specimens are presented. The main conclusions are that at 500 deg C the presence of the coatings have, in most cases, reduced the fatigue lives of the nickel-base substrates while at 900 deg C the coatings do improve the fatigue lives of the superalloys except RT22 coated on some superalloys and under certain test conditions. The reduction of the fatigue life at 500 deg C can be related to early

  2. The metallurgy of high temperature alloys

    Science.gov (United States)

    Tien, J. K.; Purushothaman, S.

    1976-01-01

    Nickel-base, cobalt-base, and high nickel and chromium iron-base alloys are dissected, and their microstructural and chemical components are assessed with respect to the various functions expected of high temperature structural materials. These functions include the maintenance of mechanical integrity over the strain-rate spectrum from creep resistance through fatigue crack growth resistance, and such alloy stability expectations as microstructural coarsening resistance, phase instability resistance and oxidation and corrosion resistance. Special attention will be given to the perennial conflict and trade-off between strength, ductility and corrosion and oxidation resistance. The newest developments in the constitution of high temperature alloys will also be discussed, including aspects relating to materials conservation.

  3. Application of feal intermetallic phase matrix based alloys in the turbine components of a turbocharger

    Directory of Open Access Journals (Sweden)

    J. Cebulski

    2015-01-01

    Full Text Available This paper presents a possible application of the state-of-the-art alloys based on the FeAl intermetallic phases as materials for the manufacture of heat-proof turbine components in an automobile turbocharger. The research was aimed at determining the resistance to corrosion of Fe40Al5CrTiB alloy in a gaseous environment containing 9 % O2 + 0,2 % HCl + 0,08 % SO2 + N2. First the kinetics of corrosion processes for the considered alloy were determined at the temperatures of 900 °C, 1 000 °C and 1 100 °C, which was followed by validation under operating conditions. To do so, the tests were carried out over a distance of 20 000 km. The last stage involved examination of the surfaces after the test drive. The obtained results are the basis for further research in this field.

  4. Comparative analysis of copper alloys for the heat sink of plasma facing components in ITER

    International Nuclear Information System (INIS)

    Kalinin, G.; Matera, R.

    1998-01-01

    Due to their excellent thermal conductivity, copper alloys are the obvious choice for the heat sink of the high heat flux (HHF) components in ITER. In addition to thermal conductivity, other properties have to be taken into consideration for the final selection of the alloy system and of the specific grade. For comparison, the following parameters have been taken into account: tensile strength and ductility, fracture toughness, allowable strain for fatigue endurance of 10 4 cycles, thermal stress factor, and thermal conductivity. An assessment is made of the proposed copper alloys to be used in ITER, precipitation hardened copper alloys (CuCrZr, CuNiBe, CuNiCrSi) and dispersion hardened copper (CuAl25). The analysis shows that CuAl25 is the most reasonable choice for the HHF components of the primary wall due to heat resistance and satisfactory design allowable (strength, fatigue and fracture toughness), CuCrZr is proposed for the divertor where the fatigue and resistance to fracture are most critical. (orig.)

  5. Phase-field modelling of as-cast microstructure evolution in nickel-based superalloys

    Energy Technology Data Exchange (ETDEWEB)

    Warnken, N., E-mail: n.warnken@bham.ac.uk [University of Birmingham, Department of Metallurgy and Materials, Edgbaston, Birmingham B15 2TT (United Kingdom); Ma, D. [Foundry Institute of the RWTH-Aachen, Intzestr. 5, 52072 Aachen (Germany); Drevermann, A. [ACCESS e.V., Intzestr. 5, 52072 Aachen (Germany); Reed, R.C. [University of Birmingham, Department of Metallurgy and Materials, Edgbaston, Birmingham B15 2TT (United Kingdom); Fries, S.G. [SGF Consultancy, 52064 Aachen (Germany)] [ICAMS, Ruhr University Bochum, Stiepeler Strasse 129, D-44780 Bochum (Germany); Steinbach, I. [ICAMS, Ruhr University Bochum, Stiepeler Strasse 129, D-44780 Bochum (Germany)

    2009-11-15

    A modelling approach is presented for the prediction of microstructure evolution during directional solidification of nickel-based superalloys. A phase-field model is coupled to CALPHAD thermodynamic and kinetic (diffusion) databases, so that a multicomponent alloy representative of those used in industrial practice can be handled. Dendritic growth and the formation of interdendritic phases in an isothermal (2-D) cross-section are simulated for a range of solidification parameters. The sensitivity of the model to changes in the solidification input parameters is investigated. It is demonstrated that the predicted patterns of microsegregation obtained from the simulations compare well to the experimental ones; moreover, an experimentally observed change in the solidification sequence is correctly predicted. The extension of the model to 3-D simulations is demonstrated. Simulations of the homogenization of the as-cast structure during heat treatment are presented.

  6. Gamma Prime Precipitate Evolution During Aging of a Model Nickel-Based Superalloy

    Science.gov (United States)

    Goodfellow, A. J.; Galindo-Nava, E. I.; Christofidou, K. A.; Jones, N. G.; Martin, T.; Bagot, P. A. J.; Boyer, C. D.; Hardy, M. C.; Stone, H. J.

    2018-03-01

    The microstructural stability of nickel-based superalloys is critical for maintaining alloy performance during service in gas turbine engines. In this study, the precipitate evolution in a model polycrystalline Ni-based superalloy during aging to 1000 hours has been studied via transmission electron microscopy, atom probe tomography, and neutron diffraction. Variations in phase composition and precipitate morphology, size, and volume fraction were observed during aging, while the constrained lattice misfit remained constant at approximately zero. The experimental composition of the γ matrix phase was consistent with thermodynamic equilibrium predictions, while significant differences were identified between the experimental and predicted results from the γ' phase. These results have implications for the evolution of mechanical properties in service and their prediction using modeling methods.

  7. Phase-field modelling of as-cast microstructure evolution in nickel-based superalloys

    International Nuclear Information System (INIS)

    Warnken, N.; Ma, D.; Drevermann, A.; Reed, R.C.; Fries, S.G.; Steinbach, I.

    2009-01-01

    A modelling approach is presented for the prediction of microstructure evolution during directional solidification of nickel-based superalloys. A phase-field model is coupled to CALPHAD thermodynamic and kinetic (diffusion) databases, so that a multicomponent alloy representative of those used in industrial practice can be handled. Dendritic growth and the formation of interdendritic phases in an isothermal (2-D) cross-section are simulated for a range of solidification parameters. The sensitivity of the model to changes in the solidification input parameters is investigated. It is demonstrated that the predicted patterns of microsegregation obtained from the simulations compare well to the experimental ones; moreover, an experimentally observed change in the solidification sequence is correctly predicted. The extension of the model to 3-D simulations is demonstrated. Simulations of the homogenization of the as-cast structure during heat treatment are presented.

  8. High-temperature performance of a new nickel-based filler metal for power generation application

    Energy Technology Data Exchange (ETDEWEB)

    Shingledecker, J.; Coleman, K. [Electric Power Research Institute, Charlotte, NC (United States); Siefert, J.; Tanzosh, J. [Babcok and Wilcox Research Center, Barberton, OH (United States); Newell, W. [Euroweld, Mooresville, NC (United States)

    2010-07-01

    A new nickel-based weld filler metal, EPRI P87, has been developed as a superior alternative to ERNiCr-3 for use in dissimilar metal welds (DMW) between ferritic and austenitic materials. EPRI P87 has a low coefficient of thermal expansion more closely matching alloys such as Grade 91 and 92 than other available filler metals. Additionally, the size of the carbon denuded region adjacent to the weld in the heat-affected-zone is minimized/eliminated by proper control of weld metal composition. In this work the high-temperature mechanical behavior of DMWs utilizing EPRI P87 (GTAW and GMAW processes) was characterized through tensile and long-term creep-rupture testing. Microstructure analysis was also conducted on tested specimens to evaluate the HAZ regions and failure modes. Performance of the weld metal and welded joints is discussed and compared with ERNiCr-3 and typical 9%Cr-MoV filler metals. (orig.)

  9. Thermodynamic database of multi-component Mg alloys and its application to solidification and heat treatment

    Directory of Open Access Journals (Sweden)

    Guanglong Xu

    2016-12-01

    Full Text Available An overview about one thermodynamic database of multi-component Mg alloys is given in this work. This thermodynamic database includes thermodynamic descriptions for 145 binary systems and 48 ternary systems in 23-component (Mg–Ag–Al–Ca–Ce–Cu–Fe–Gd–K–La–Li–Mn–Na–Nd–Ni–Pr–Si–Sn–Sr–Th–Y–Zn–Zr system. First, the major computational and experimental tools to establish the thermodynamic database of Mg alloys are briefly described. Subsequently, among the investigated binary and ternary systems, representative binary and ternary systems are shown to demonstrate the major feature of the database. Finally, application of the thermodynamic database to solidification simulation and selection of heat treatment schedule is described.

  10. Eddy Current Nondestructive Residual Stress Assessment in Shot-Peened Nickel-Base Superalloys

    International Nuclear Information System (INIS)

    Blodgett, M.P.; Yu, F.; Nagy, P.B.

    2005-01-01

    Shot peening and other mechanical surface enhancement methods improve the fatigue resistance and foreign-object damage tolerance of metallic components by introducing beneficial near-surface compressive residual stresses and hardening the surface. However, the fatigue life improvement gained via surface enhancement is not explicitly accounted for in current engine component life prediction models because of the lack of accurate and reliable nondestructive methods that could verify the presence of compressive near-surface residual stresses in shot-peened hardware. In light of its frequency-dependent penetration depth, the measurement of eddy current conductivity has been suggested as a possible means to allow the nondestructive evaluation of subsurface residual stresses in surface-treated components. This technique is based on the so-called piezoresistivity effect, i.e., the stress-dependence of electrical resistivity. We found that, in contrast with most other materials, surface-treated nickel-base superalloys exhibit an apparent increase in electrical conductivity at increasing inspection frequencies, i.e., at decreasing penetration depths. Experimental results are presented to illustrate that the excess frequency-dependent apparent eddy current conductivity of shot-peened nickel-base superalloys can be used to estimate the absolute level and penetration depth of the compressive residual stress layer both before and after partial thermal relaxation

  11. Kinetics and mechanism of the oxidation process of two-component Fe-Al alloys

    Science.gov (United States)

    Przewlocka, H.; Siedlecka, J.

    1982-01-01

    The oxidation process of two-component Fe-Al alloys containing up to 7.2% Al and from 18 to 30% Al was studied. Kinetic measurements were conducted using the isothermal gravimetric method in the range of 1073-1223 K and 1073-1373 K for 50 hours. The methods used in studies of the mechanism of oxidation included: X-ray microanalysis, X-ray structural analysis, metallographic analysis and marker tests.

  12. Effect of Alloying Type and Lean Sintering Atmosphere on the Performance of PM Components

    Science.gov (United States)

    Sundaram, M. Vattur; Shvab, R.; Millot, S.; Hryha, E.; Nyborg, L.

    2017-12-01

    In order to be cost effective and to meet increasing performance demands, powder metallurgy steel components require continuous improvement in terms of materials and process development. This study demonstrates the feasibility of manufacturing structural components using two different alloys systems, i.e. lean Cr-prealloyed and diffusion bonded water atomised powders with different processing conditions. The components were sintered at two different temperatures, i.e. 1120 and 1250 °C for 30 minutes in three different atmospheres: vacuum, N2- 10%H2 atmosphere as well as lean N2-5%H2-0.5%CO-(0.1-0.4)%CH4 sintering atmosphere. Components after sintering were further processed by either low pressure carburizing, sinterhardening or case hardening. All trials were performed in the industrial furnaces to simulate the actual production of the components. Microstructure, fractography, apparent and micro hardness analyses were performed close to the surface and in the middle of the sample to characterize the degree of sintering (temperature and atmosphere) and the effect of heat treatment. In all cases, components possess mostly martensitic microstructure with a few bainitic regions. The fracture surface shows well developed sinter necks. Inter- and trans-granular ductile and cleavage fracture modes are dominant and their fraction is determined by the alloy and processing route.

  13. Laser Cladding of Ultra-Thin Nickel-Based Superalloy Sheets.

    Science.gov (United States)

    Gabriel, Tobias; Rommel, Daniel; Scherm, Florian; Gorywoda, Marek; Glatzel, Uwe

    2017-03-10

    Laser cladding is a well-established process to apply coatings on metals. However, on substrates considerably thinner than 1 mm it is only rarely described in the literature. In this work 200 µm thin sheets of nickel-based superalloy 718 are coated with a powder of a cobalt-based alloy, Co-28Cr-9W-1.5Si, by laser cladding. The process window is very narrow, therefore, a precisely controlled Yb fiber laser was used. To minimize the input of energy into the substrate, lines were deposited by setting single overlapping points. In a design of experiments (DoE) study, the process parameters of laser power, laser spot area, step size, exposure time, and solidification time were varied and optimized by examining the clad width, weld penetration, and alloying depth. The microstructure of the samples was investigated by optical microscope (OM) and scanning electron microscopy (SEM), combined with electron backscatter diffraction (EBSD) and energy dispersive X-ray spectroscopy (EDX). Similarly to laser cladding of thicker substrates, the laser power shows the highest influence on the resulting clad. With a higher laser power, the clad width and alloying depth increase, and with a larger laser spot area the weld penetration decreases. If the process parameters are controlled precisely, laser cladding of such thin sheets is manageable.

  14. Laser Cladding of Ultra-Thin Nickel-Based Superalloy Sheets

    Directory of Open Access Journals (Sweden)

    Tobias Gabriel

    2017-03-01

    Full Text Available Laser cladding is a well-established process to apply coatings on metals. However, on substrates considerably thinner than 1 mm it is only rarely described in the literature. In this work 200 µm thin sheets of nickel-based superalloy 718 are coated with a powder of a cobalt-based alloy, Co–28Cr–9W–1.5Si, by laser cladding. The process window is very narrow, therefore, a precisely controlled Yb fiber laser was used. To minimize the input of energy into the substrate, lines were deposited by setting single overlapping points. In a design of experiments (DoE study, the process parameters of laser power, laser spot area, step size, exposure time, and solidification time were varied and optimized by examining the clad width, weld penetration, and alloying depth. The microstructure of the samples was investigated by optical microscope (OM and scanning electron microscopy (SEM, combined with electron backscatter diffraction (EBSD and energy dispersive X-ray spectroscopy (EDX. Similarly to laser cladding of thicker substrates, the laser power shows the highest influence on the resulting clad. With a higher laser power, the clad width and alloying depth increase, and with a larger laser spot area the weld penetration decreases. If the process parameters are controlled precisely, laser cladding of such thin sheets is manageable.

  15. Morphology Dependent Flow Stress in Nickel-Based Superalloys in the Multi-Scale Crystal Plasticity Framework

    Directory of Open Access Journals (Sweden)

    Shahriyar Keshavarz

    2017-11-01

    Full Text Available This paper develops a framework to obtain the flow stress of nickel-based superalloys as a function of γ-γ’ morphology. The yield strength is a major factor in the design of these alloys. This work provides additional effects of γ’ morphology in the design scope that has been adopted for the model developed by authors. In general, the two-phase γ-γ’ morphology in nickel-based superalloys can be divided into three variables including γ’ shape, γ’ volume fraction and γ’ size in the sub-grain microstructure. In order to obtain the flow stress, non-Schmid crystal plasticity constitutive models at two length scales are employed and bridged through a homogenized multi-scale framework. The multi-scale framework includes two sub-grain and homogenized grain scales. For the sub-grain scale, a size-dependent, dislocation-density-based finite element model (FEM of the representative volume element (RVE with explicit depiction of the γ-γ’ morphology is developed as a building block for the homogenization. For the next scale, an activation-energy-based crystal plasticity model is developed for the homogenized single crystal of Ni-based superalloys. The constitutive models address the thermo-mechanical behavior of nickel-based superalloys for a large temperature range and include orientation dependencies and tension-compression asymmetry. This homogenized model is used to obtain the morphology dependence on the flow stress in nickel-based superalloys and can significantly expedite crystal plasticity FE simulations in polycrystalline microstructures, as well as higher scale FE models in order to cast and design superalloys.

  16. Prediction of recrystallisation in single crystal nickel-based superalloys during investment casting

    Directory of Open Access Journals (Sweden)

    Panwisawas Chinnapat

    2014-01-01

    Full Text Available Production of gas turbines for jet propulsion and power generation requires the manufacture of turbine blades from single crystal nickel-based superalloys, most typically using investment casting. During the necessary subsequent solution heat treatment, the formation of recrystallised grains can occur. The introduction of grain boundaries into a single crystal component is potentially detrimental to performance, and therefore manufacturing processes and/or component geometries should be designed to prevent their occurrence. If the boundaries have very low strength, they can degrade the creep and fatigue properties. The root cause for recrystallisation is microscale plasticity caused by differential thermal contraction of metal, mould and core; when the plastic deformation is sufficiently large, recrystallisation takes place. In this work, numerical and thermo-mechanical modelling is carried out, with the aim of establishing computational methods by which recrystallisation during the heat treatment of single crystal nickel-based superalloys can be predicted and prevented prior to their occurrence. Elasto-plastic law is used to predict the plastic strain necessary for recrystallisation. The modelling result shows that recrystallisation is most likely to occur following 1.5–2.5% plastic strain applied at temperatures between 1000 ∘C and 1300 ∘C; this is validated with tensile tests at these elevated temperatures. This emphasises that high temperature deformation is more damaging than low temperature deformation.

  17. Surfaces: processing, coating, decontamination, pollution, etc. Surface mastering to prevent component corrosion

    International Nuclear Information System (INIS)

    Foucault, M.

    2012-01-01

    In the primary and secondary circuits of nuclear Pressurized Water Reactors, AREVA uses several nickel-based alloys or austenitic stainless steels for the manufacture of safety components. The experience feedback of the last twenty years allows us to point out the major role hold by the component surface state in their life duration. In this paper, we present four examples of problem encountered and solved by a surface study and the definition and implementation of processes for the surface control of the repaired components. Then, we propose some ideas about the present needs in term of analysis means to improve the surface knowledge and control of the manufactured components. (author)

  18. Manufacture of a four-sheet complex component from different titanium alloys by superplastic forming

    Science.gov (United States)

    Allazadeh, M. R.; Zuelli, N.

    2017-10-01

    A superplastic forming (SPF) technology process was deployed to form a complex component with eight-pocket from a four-sheet sandwich panel sheetstock. Six sheetstock packs were composed of two core sheets made of Ti-6Al-4V or Ti-5Al-4Cr-4Mo-2Sn-2Zr titanium alloy and two skin sheets made of Ti-6Al-4V or Ti-6Al-2Sn-4Zr-2Mo titanium alloy in three different combinations. The sheets were welded with two subsequent welding patterns over the core and skin sheets to meet the required component's details. The applied welding methods were intermittent and continuous resistance seam welding for bonding the core sheets to each other and the skin sheets over the core panel, respectively. The final component configuration was predicted based on the die drawings and finite element method (FEM) simulations for the sandwich panels. An SPF system set-up with two inlet gas pipe feeding facilitated the trials to deliver two pressure-time load cycles acting simultaneously which were extracted from FEM analysis for specific forming temperature and strain rate. The SPF pressure-time cycles were optimized via GOM scanning and visually inspecting some sections of the packs in order to assess the levels of core panel formation during the inflation process of the sheetstock. Two sets of GOM scan results were compared via GOM software to inspect the surface and internal features of the inflated multisheet packs. The results highlighted the capability of the tested SPF process to form complex components from a flat multisheet pack made of different titanium alloys.

  19. Role of hydrogen in the intergranular cracking mechanism by stress corrosion in primary medium of nickel based alloys 600 and 690; Role de l'hydrogene dans le mecanisme de fissuration intergranulaire par corrosion sous contrainte en milieu primaire des alliages base nickel 600, 690

    Energy Technology Data Exchange (ETDEWEB)

    Odemer, G.; Coudurier, A.; Jambon, F.; Chene, J. [CEA Saclay, Dept. de Physico-Chimie (DEN/DANS/DPC/SCCME/LECA), 91 - Gif sur Yvette (France); Odemer, G.; Coudurier, A.; Chene, J. [Evry Univ., UMR 8587 CNRS / CEA, LAMBE, 91 (France)

    2007-07-01

    The aim of this work is to characterize the sensitivity to hydrogen embrittlement of alloys 600 and 690 in order to better understand the eventual role of hydrogen in the stress corrosion mechanism which affects these alloys when they are exposed in PWR primary medium. (O.M.)

  20. Effects of cyclic stress and temperature on oxidation damage of a nickel-based superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Karabela, A. [Department of Mechanical and Design Engineering, University of Portsmouth, Anglesea Building, Anglesea Road, Portsmouth PO1 3DJ (United Kingdom); Zhao, L.G., E-mail: liguo.zhao@port.ac.uk [Department of Mechanical and Design Engineering, University of Portsmouth, Anglesea Building, Anglesea Road, Portsmouth PO1 3DJ (United Kingdom); Tong, J. [Department of Mechanical and Design Engineering, University of Portsmouth, Anglesea Building, Anglesea Road, Portsmouth PO1 3DJ (United Kingdom); Simms, N.J.; Nicholls, J.R. [School of Applied Sciences, Cranfield University, Cranfield, MK43 0AL (United Kingdom); Hardy, M.C. [Rolls-Royce plc, Elton Road, Derby DE24 8BJ (United Kingdom)

    2011-07-25

    Highlights: {yields} FIB shows the formation of surface oxide scales and internal micro-voids. {yields} Oxidation damage at 800 deg. C is much more severe than that at 700 deg. C and 750 deg. C. {yields} Cyclic stress enhances the extent of oxidation damage at 750 deg. C and above. {yields} Enrichment of Cr and Ti, as well as lower Ni and Co levels, in the surface oxides. {yields} Penetration of oxygen into the material and internal oxidation are evidenced. - Abstract: Oxidation damage, combined with fatigue, is a concern for nickel-based superalloys utilised as disc rotors in high pressure compressor and turbine of aero-engines. A study has been carried out for a nickel-based alloy RR1000, which includes cyclic experiments at selected temperatures (700-800 deg. C) and microscopy examination using focused ion beam (FIB). The results suggest that the major mechanism of oxidation damage consists of the formation of surface oxide scales and internal micro-voids and oxide particles beneath the oxide scales, which become more severe with the increase of temperature. Applying a cyclic stress does not change the nature of oxidation damage but tends to enhance the extent of oxidation damage for temperatures at 750 deg. C and 800 deg. C. The influence of cyclic stress on oxidation damage appears to be insignificant at 700 deg. C, indicating a combined effect of cyclic stress and temperature. Further energy-dispersive X-ray spectrometry (EDXS) analyses show the enrichment of Cr and Ti, together with lower Ni and Co levels, in the surface oxide scales, suggesting the formation of brittle Cr{sub 2}O{sub 3}, TiO{sub 2}, NiO and Co{sub 3}O{sub 4} oxides on the specimen surface. Penetration of oxygen into the material and associated internal oxidation, which leads to further material embrittlement and associated failure, are evidenced from both secondary ion imaging and EDXS analyses.

  1. Microstructurally sensitive crack nucleation around inclusions in powder metallurgy nickel-based superalloys

    International Nuclear Information System (INIS)

    Jiang, J.; Yang, J.; Zhang, T.; Zou, J.; Wang, Y.; Dunne, F.P.E.; Britton, T.B.

    2016-01-01

    Nickel-based superalloys are used in high strength, high-value applications, such as gas turbine discs in aero engines. In these applications the integrity of the disc is critical and therefore understanding crack initiation mechanisms is of high importance. With an increasing trend towards powder metallurgy routes for discs, sometimes unwanted non-metallic inclusions are introduced during manufacture. These inclusions vary in size from ∼10 μm to 200 μm which is comparable to the grain size of the nickel-based superalloys. Cracks often initiate near these inclusions, and the precise size, shape, location and path of these cracks are microstructurally sensitive. In this study, we focus on crack initiation at the microstructural length scale using a controlled three-point bend test, with the inclusion deliberately located within the tensile fibre of the beam. Electron backscatter diffraction (EBSD) is combined with high spatial resolution digital image correlation (HR-DIC) to explore full field plastic strain distributions, together with finite element modelling, to understand the micro-crack nucleation mechanisms. This full field information and controlled sample geometry enable us to systematically test crack nucleation criteria. We find that a combined stored energy and dislocation density provide promising results. These findings potentially facilitate more reliable and accurate lifing prediction tools to be developed and applied to engineering components. - Highlights: • High resolution digital image correlation. • High resolution electron backscatter diffraction. • Crack nucleation. • Non-metallic inclusion.

  2. On the role of liquated γ' precipitates in weld heat affected zone microfissuring of a nickel-based superalloy

    International Nuclear Information System (INIS)

    Ojo, O.A.; Chaturvedi, M.C.

    2005-01-01

    The role of γ' precipitate particles, which is the principal strengthening phase of most of the precipitation hardened nickel base superalloys, on weld heat affected zone (HAZ) cracking was investigated. The HAZ microstructures around welds in a commercial nickel-based superalloy IN 738LC were simulated using Gleeble thermomechanical simulation system. Microstructural examination of the simulated HAZs and those present in actual tungsten inert gas (TIG) welded specimens showed that γ' particles persisted during heating to the welding simulation temperatures, where they reacted with the surrounding γ matrix producing liquid film by a eutectic-type reaction, which subsequently infiltrated the grain boundary regions. The on-cooling ductility of the alloy was significantly reduced as shown by the comparatively low ductility recovery temperature. Correlation of simulated HAZ microstructures with hot ductility properties of the alloy revealed that HAZ cracking resistance was damaged by liquation reaction involving the γ' precipitate particles. The results support previously reported observations which indicated that γ' precipitate particles could contribute to HAZ microfissuring in superalloys through liquation reaction besides the generally reported rapid solid-state re-precipitation of γ' phase

  3. The forming process of magnesium alloy for Japanese home electric components

    Energy Technology Data Exchange (ETDEWEB)

    Takara, A. [Matsushita Electric Industrial Co., Kadoma, Osaka (Japan); Higashi, K. [Osaka Prefecture Univ., Sakai, Osaka (Japan)

    2005-07-01

    Magnesium alloys have replaced resins as a material for the components of electronic products such as cell phone and notebook personal computer mainly, because of their lightness and rigidity. Thin walls, a complicated shape, and high appearance quality are all needed in the external parts. Die-casting and injection molding are the main method of manufacturing magnesium alloy parts. The optimal cast conditions and mold design have been investigated in order that a few defects such as surface cracks and mold cavities in casting parts would be reduced. Instead of cast, plastic forming technologies such as warm drawing and hot forging have been developed to form thinner walls and less defects. Plastic formability of magnesium alloy in hot working is dependent on a grain size of material. The material with fine grains has advantage of being formed at high strain rate. The characteristics of forming processes of magnesium parts for Japanese home electric appliances are compared in the viewpoint of quality, cost, and productivity. (orig.)

  4. Method of improving fatigue life of cast nickel based superalloys and composition

    Science.gov (United States)

    Denzine, Allen F.; Kolakowski, Thomas A.; Wallace, John F.

    1978-03-14

    The invention consists of a method of producing a fine equiaxed grain structure (ASTM 2-4) in cast nickel-base superalloys which increases low cycle fatigue lives without detrimental effects on stress rupture properties to temperatures as high as 1800.degree. F. These superalloys are variations of the basic nickel-chromium matrix, hardened by gamma prime [Ni.sub.3 (Al, Ti)] but with optional additions of cobalt, tungsten, molybdenum, vanadium, columbium, tantalum, boron, zirconium, carbon and hafnium. The invention grain refines these alloys to ASTM 2 to 4 increasing low cycle fatigue life by a factor of 2 to 5 (i.e. life of 700 hours would be increased to 1400 to 3500 hours for a given stress) as a result of the addition of 0.01% to 0.2% of a member of the group consisting of boron, zirconium and mixtures thereof to aid heterogeneous nucleation. The alloy is vacuum melted and heated to 250.degree.-400.degree. F. above the melting temperature, cooled to partial solidification, thus resulting in said heterogeneous nucleation and fine grains, then reheated and cast at about 50.degree.-100.degree. F. of superheat. Additions of 0.1% boron and 0.1% zirconium (optional) are the preferred nucleating agents.

  5. Effects of Cobalt on Structure, Microchemistry and Properties of a Wrought Nickel-Base Superalloy

    Science.gov (United States)

    Jarrett, Robert N.; Tien, John K.

    1982-06-01

    Cobalt in a 17 pct cobalt containing wrought nickel-base superalloy is systematically substituted for by nickel in order to determine the role of cobalt. The eventual goal is to reduce the levels of cobalt, a critical strategic element, in superalloys. It is found that the strengthening γ microstructure is highly heat treatment sensitive. Reducing cobalt did not result in a reduction of the fine γ precipitates after a coarse grain type (blading) heat treatment, but did after a fine grain type (disk) heat treatment. Representative mechanical properties were determined for each case to isolate microstructural and microchemistry effects. Ambient yield strength and tensile strength were seen to decrease by no more than 15 pct and 7 pct, respectively, even when all the cobalt was removed. The decrease in strength is quantitatively discussed and shown to be consistent with the observed microstructural results and microchemistry results obtained using STEM/EDS. Elevated temperature creep and stress rupture resistances were concluded to be affected by alloy cobalt content through its effect on strengthening γ volume fraction. Significant decreases in these properties were observed for the lower cobalt content alloys. Long term aging, precipitate coarsening, and carbide stability results are also presented and discussed.

  6. On the Time-Temperature-Transformation Behavior of a New Dual-Superlattice Nickel-Based Superalloy

    Science.gov (United States)

    Mignanelli, P. M.; Jones, N. G.; Hardy, M. C.; Stone, H. J.

    2018-03-01

    Recent research has identified compositions of nickel-based superalloys with microstructures containing appreciable and comparable volume fractions of γ' and γ″ precipitates. In this work, an alloy capable of forming such a dual-superlattice microstructure was subjected to a range of thermal exposures between 873 K and 1173 K (600 °C and 900 °C) for durations of 1 to 1000 hours. The microstructures and nature of the precipitating phases were characterized using synchrotron X-ray diffraction and electron microscopy. These data have enabled the construction of a T-T-T diagram for the precipitating phases. Hardness measurements following each thermal exposure have identified the age-hardening behavior of this alloy and allowed preliminary mechanical properties to be assessed.

  7. Hot Corrosion Behaviour of Detonation Gun Sprayed Al2O3-40TiO2 Coating on Nickel Based Superalloys at 900°C

    Directory of Open Access Journals (Sweden)

    N. K. Mishra

    2014-01-01

    Full Text Available Hot corrosion is the major degradation mechanism of failure of boiler and gas turbine components. These failures occur because of the usage of wide range of fuels such as, coal and oil at the elevated temperatures. Nickel based superalloys having excellent mechanical strength and creep resistance at elevated temperature are used under such environment but they lack resistance to hot corrosion at high temperature. To overcome these problems hot corrosion resistant coatings are deposited on these materials. In the current investigation Al2O3-40%TiO2 powder has been deposited on Superni 718 and AE 435 superalloys by Detonation Gun method. The hot corrosion performance of Al2O3-40%TiO2 coated as well as uncoated Superni 718 and AE 435 alloys has been evaluated in aggressive environment Na2SO4-82%Fe2(SO43 under cyclic conditions at an elevated temperature of 900°C. The kinetics of the corrosion is approximated by weight change measurements made after each cycle for total duration of 50 cycles. Scanning electron microscopy was used to characterize the hot corrosion products. The coated samples imparted better hot corrosion resistance than the uncoated ones. The AE 435 superalloy performed better than Superni 718 for hot corrosion in a given environment.

  8. Part of the hydrogen in the intergranular crack by stress corrosion in primary circuit for the 600 and 690 nickel base alloys; Role de l'hydrogene dans le mecanisme de fissuration intergranulaire par corrosion sous contrainte en milieu primaire des alliages base nickel 600 et 690

    Energy Technology Data Exchange (ETDEWEB)

    Odemer, G.; Coudurier, A.; Jambon, F.; Chene, J. [CEA Saclay, Dept. de Physico-Chimie (DPC/SCCME/LECA), 91 - Gif sur Yvette (France); Odemer, G.; Coudurier, A.; Chene, J. [Evry Univ., UMR 8587 CNRS / CEA, LAMBE, 91 (France)

    2007-07-01

    The aim of this study is, in a first part, to characterize the hydrogen embrittlement sensitivity of the 600 and 690 based alloys in order to better understand the hydrogen role in the stress corrosion mechanism which appears in theses alloys in the primary circuit of the PWR type reactors. The authors studies how the hydrogen embrittlement is resulting from an interaction between the hydrogen and the plastic deformation. (A.L.B.)

  9. Results of post-irradiation examination of WWER fuel assembly structural components made of E110 and E635 alloys

    International Nuclear Information System (INIS)

    Smirnov, A.; Markov, D.; Smirnov, V.; Polenok, V.; Ivashchenko, A.; Strozhuk, A.

    2006-01-01

    The paper presents the main examination results on the condition of fuel rods claddings, guide tubes and spacer grids of the WWER FA made of E110 and E635 alloys operated under standard operating conditions. The paper is based on the data obtained during the examination of 28 WWER-1000 FA and 12 WWER-400 FA. E110 alloy is shown to be suitable material for the WWER fuel rod claddings under the normal operating conditions. E635 alloy is attractive to manufacturing of the skeleton components. The currently used combination (E110 as a material of fuel rods claddings and E635 - as a material of the skeleton components) is the optimal solution for the WWER fuel assembly because the advantages of the both alloys are used. (authors)

  10. In-situ neutron diffraction study of deformation behavior of a multi-component high-entropy alloy

    International Nuclear Information System (INIS)

    Wu, Y.; Liu, W. H.; He, Z. B.; Lu, Z. P.; Wang, X. L.; Ma, D.; Stoica, A. D.; Nieh, T. G.

    2014-01-01

    Deformation behavior of a high-entropy alloy (HEA) was investigated by in situ tensile deformation with neutron diffraction. It was found that the face-centered cubic (FCC) HEA alloy showed strong crystal elastic and plastic anisotropy, and the evolution of its lattice strains and textures were similar to those observed in conventional FCC metals and alloys. Our results demonstrated that, in spite of chemical complexity, the multi-component HEA behaved like a simple FCC metal and the deformation was caused by the motion of mixed dislocations

  11. Gamma Prime Morphology and Creep Properties of Nickel Based Superalloys With Platinum Group Metal Additions (Preprint)

    Science.gov (United States)

    2008-04-01

    Cobalt on the Tensile and Stress Rupture Properties of the Nickel-Base Superalloy MAR-M247,” Metallurgical Transactions A, 13 (A) (1982), 1767-1774.           10 ...AFRL-RX-WP-TP-2008-4320 GAMMA PRIME MORPHOLOGY AND CREEP PROPERTIES OF NICKEL BASED SUPERALLOYS WITH PLATINUM GROUP METAL ADDITIONS...AND SUBTITLE GAMMA PRIME MORPHOLOGY AND CREEP PROPERTIES OF NICKEL BASED SUPERALLOYS WITH PLATINUM GROUP METAL ADDITIONS (PREPRINT) 5a.

  12. Theoretical and Numerical Study of Growth in Multi-Component Alloys

    Science.gov (United States)

    Lahiri, Arka; Abinandanan, T. A.; Choudhury, Abhik

    2017-10-01

    In multi-component systems, during diffusion-controlled growth of a precipitate from a supersaturated matrix, differential diffusivities lead to a selection of tie-line compositions different from the thermodynamic tie-line containing the alloy composition. In this paper, we address the multi-component version of the growth problem by extending Zener's theory, and derive analytical expressions for predicting tie-lines and composition profiles in the matrix during growth of planar, cylindrical, and spherical precipitates for independent as well as coupled diffusion of solutes in the scaling regime. We confirm our calculations by sharp interface and phase-field simulations in a ternary setting, in which we also extend the tie-line and growth constant predictions for two well-known limiting cases, namely partition and negligible partition under local equilibrium (PLE and NPLE).

  13. Influence of composition on microstructural parameters of single crystal nickel-base superalloys

    Energy Technology Data Exchange (ETDEWEB)

    MacKay, R.A., E-mail: Rebecca.A.MacKay@nasa.gov [NASA Glenn Research Center, 21000 Brookpark Rd., Cleveland, Ohio 44135 (United States); Gabb, T.P. [NASA Glenn Research Center, 21000 Brookpark Rd., Cleveland, Ohio 44135 (United States); Garg, A. [NASA Glenn Research Center, 21000 Brookpark Rd., Cleveland, Ohio 44135 (United States); University of Toledo, 2801 W. Bancroft, Toledo, Ohio 43606 (United States); Rogers, R.B.; Nathal, M.V. [NASA Glenn Research Center, 21000 Brookpark Rd., Cleveland, Ohio 44135 (United States)

    2012-08-15

    Fourteen nickel-base superalloy single crystals containing a range of chromium (Cr), cobalt (Co), molybdenum (Mo), and rhenium (Re) levels, and fixed amounts of aluminum (Al) and tantalum (Ta), were examined to determine the effect of bulk composition on basic microstructural parameters, including {gamma} Prime solvus, {gamma} Prime volume fraction, topologically close-packed (TCP) phases, {gamma} and {gamma} Prime phase chemistries, and {gamma}-{gamma} Prime lattice mismatch. Regression models describing the influence of bulk alloy composition on each of the microstructural parameters were developed and compared to predictions by a commercially-available software tool that used computational thermodynamics. Co produced the largest change in {gamma} Prime solvus over the wide compositional range explored and Mo produced the biggest effect on the {gamma} lattice parameter over its range, although Re had a very potent influence on all microstructural parameters investigated. Changing the Cr, Co, Mo, and Re contents in the bulk alloy had an impact on their concentrations in the {gamma} matrix and to a smaller extent in the {gamma} Prime phase. The software tool under-predicted {gamma} Prime solvus temperatures and {gamma} Prime volume fractions, and over-predicted TCP phase volume fractions at 982 Degree-Sign C. However, the statistical regression models provided excellent estimations of the microstructural parameters and demonstrated the usefulness of such formulas. - Highlights: Black-Right-Pointing-Pointer Effects of Cr, Co, Mo, and Re on microstructure in new low density superalloys Black-Right-Pointing-Pointer Co produced a large change in {gamma} Prime solvus; Mo had a large effect on lattice mismatch. Black-Right-Pointing-Pointer Re exhibited very potent influence on all microstructural parameters was investigated. Black-Right-Pointing-Pointer {gamma} and {gamma} Prime phase chemistries both varied with temperature and alloy composition. Black

  14. Influence of composition on microstructural parameters of single crystal nickel-base superalloys

    International Nuclear Information System (INIS)

    MacKay, R.A.; Gabb, T.P.; Garg, A.; Rogers, R.B.; Nathal, M.V.

    2012-01-01

    Fourteen nickel-base superalloy single crystals containing a range of chromium (Cr), cobalt (Co), molybdenum (Mo), and rhenium (Re) levels, and fixed amounts of aluminum (Al) and tantalum (Ta), were examined to determine the effect of bulk composition on basic microstructural parameters, including γ′ solvus, γ′ volume fraction, topologically close-packed (TCP) phases, γ and γ′ phase chemistries, and γ–γ′ lattice mismatch. Regression models describing the influence of bulk alloy composition on each of the microstructural parameters were developed and compared to predictions by a commercially-available software tool that used computational thermodynamics. Co produced the largest change in γ′ solvus over the wide compositional range explored and Mo produced the biggest effect on the γ lattice parameter over its range, although Re had a very potent influence on all microstructural parameters investigated. Changing the Cr, Co, Mo, and Re contents in the bulk alloy had an impact on their concentrations in the γ matrix and to a smaller extent in the γ′ phase. The software tool under-predicted γ′ solvus temperatures and γ′ volume fractions, and over-predicted TCP phase volume fractions at 982 °C. However, the statistical regression models provided excellent estimations of the microstructural parameters and demonstrated the usefulness of such formulas. - Highlights: ► Effects of Cr, Co, Mo, and Re on microstructure in new low density superalloys ► Co produced a large change in γ′ solvus; Mo had a large effect on lattice mismatch. ► Re exhibited very potent influence on all microstructural parameters was investigated. ► γ and γ′ phase chemistries both varied with temperature and alloy composition. ► Computational thermodynamic modeling tool did not accurately predict microstructure.

  15. Sintering and microstructure evolution of columnar nickel-based superalloy sheets prepared by EB-PVD

    International Nuclear Information System (INIS)

    Chen, S.; Qu, S.J.; Liang, J.; Han, J.C.

    2010-01-01

    Research highlights: → EB-PVD technology is commonly used to deposit thermal barrier coatings (TBCs) and columnar structure is commonly seen in EB-PVD condensates. The unique columnar structure can provide outstanding resistance against thermal shock and mechanical strains for TBCs. However, a number of researchers have found that the columnar structure can affect the mechanical properties of EB-PVD alloy thin sheet significantly. As yet, works on how to reduce this kind of effects are seldom done. In the present article, we tried to reveal the sintering effects on microstructure evolution and mechanical properties of columnar Ni-based superalloy sheet. The results suggests that after sintering, the columnar structure degrades. Degradation depends on sintering temperature and time. Both the ultimate tensile strength and the elongation percentage are effectively improved after sintering. - Abstract: A ∼0.15 mm-thick columnar nickel-based superalloy sheet was obtained by electron beam physical vapor deposition (EB-PVD). The as-deposited alloy sheet was sintered at different conditions. The microstructure of the specimens before and after sintering was characterized by using scanning electron microscopy. An X'Pert texture facility was used to determine the crystallographic orientation of the as-deposited alloy sheet. The phase transformation was investigated by X-ray diffraction. Tensile tests were conducted at room temperature on as-deposited and sintered specimens. The results show that the as-deposited sheet is composed of typical columnar structures. After sintering, however, the columnar structure degrades. The degradation depends on sintering temperature and time. Both the ultimate tensile strength and the elongation percentage are effectively improved after sintering.

  16. Microstructure evolution of a pre-compression nickel-base single crystal superalloy during tensile creep

    International Nuclear Information System (INIS)

    Yu Xingfu; Tian Sugui; Du Hongqiang; Yu Huichen; Wang Minggang; Shang Lijuan; Cui Shusen

    2009-01-01

    By pre-compressive creep treatment, the cubical γ' phase in the nickel-base single crystal superalloy is transformed into the P-type rafted structure along the direction parallel to the applied stress axis. And the microstructure evolution of the P-type γ' rafted alloy during tensile creep is investigated by means of the measurement of the creep curve and microstructure observation. Results show that the P-type γ' rafted phase in the alloy is transformed into the N-type structure along the direction perpendicular to the applied stress axis in the initial stage of the tensile creep. In the role of the tensile stress at high temperature, the change of the element's equilibrium concentration in the different regions of P-type γ' rafted phase occurs, which promotes the inhomogeneous coarsening of the P-type γ' phase. And then, the decomposition of the P-type γ' rafted phase in the alloy occurs to form the groove structure. As of result of the directional diffusion of the elements, the fact that the P-type γ' rafted phase is decomposed to transform into the cubical-like structure is attributed to the increment of the solute elements M(Ta, Al) chemical potential in the groove regions. Further, the lattice constriction in the horizontal interfaces of the cubical-like γ' phase may repel out the Al and Ta atoms with higher radius due to the role of the shearing stress, and the lattice expanding in the upright interfaces of the cubical-like γ' phase, due to the role of the tension stress, may trap the Ta and Al atoms, which promotes the directional growing of γ' phase into the N-type rafted structure. Therefore, the change of the strain energy density in different interfaces of the cubical-like γ' phase is thought to be the driving force of the elements diffusing and the directional coarsening of γ' phase

  17. Fabrication of a resin appliance with alloy components using digital technology without an analog impression.

    Science.gov (United States)

    Al Mortadi, Noor; Jones, Quentin; Eggbeer, Dominic; Lewis, Jeffrey; Williams, Robert J

    2015-11-01

    The aim of this study was to fabricate a resin appliance incorporating "wire" components without the use of an analog impression and dental casts using an intraoral scanner and computer technology to build the appliance. This unique alignment of technology offers an enormous reduction in the number of fabrication steps when compared with more traditional methods of manufacture. The prototype incorporated 2 Adams clasps and a fitted labial bow. The alloy components were built from cobalt-chromium in an initial powdered form using established digital technology methods and then inserted into a build of a resin base plate. This article reports the first known use of computer-aided design and additive manufacture to fabricate a resin and alloy appliance, and constitutes proof of the concept for such manufacturing. The original workflow described could be seen as an example for many other similar appliances, perhaps with active components. The scan data were imported into an appropriate specialized computer-aided design software, which was used in conjunction with a force feedback (haptic) interface. The appliance designs were then exported as stereolithography files and transferred to an additive manufacturing machine for fabrication. The results showed that the applied techniques may provide new manufacturing and design opportunities in orthodontics and highlights the need for intraoral-specific additive manufacture materials to be produced and tested for biocompatibility compliance. In a trial, the retainer was fitted orally and judged acceptable by the clinician according to the typical criteria when placing such appliances in situ. Copyright © 2015 American Association of Orthodontists. Published by Elsevier Inc. All rights reserved.

  18. Replacement of Co-base alloy for radiation exposure reduction in the primary system of PWR

    International Nuclear Information System (INIS)

    Han, Jeong Ho; Nyo, Kye Ho; Lee, Deok Hyun; Lim, Deok Jae; Ahn, Jin Keun; Kim, Sun Jin

    1996-01-01

    Of numerous Co-free alloys developed to replace Co-base stellite used in valve hardfacing material, two iron-base alloys of Armacor M and Tristelle 5183 and one nickel-base alloy of Nucalloy 488 were selected as candidate Co-free alloys, and Stellite 6 was also selected as a standard hardfacing material. These four alloys were welded on 316SS substrate using TIG welding method. The first corrosion test loop of KAERI simulating the water chemistry and operation condition of the primary system of PWR was designed and fabricated. Corrosion behaviors of the above four kinds of alloys were evaluated using this test loop under the condition of 300 deg C, 1500 psi. Microstructures of weldment of these alloys were observed to identify both matrix and secondary phase in each weldment. Hardnesses of weld deposit layer including HAZ and substrate were measured using micro-Vickers hardness tester. The status on the technology of Co-base alloy replacement in valve components was reviewed with respect to the classification of valves to be replaced, the development of Co-free alloys, the application of Co-free alloys and its experiences in foreign NPPs, and the Co reduction program in domestic NPPs and industries. 18 tabs., 20 figs., 22 refs. (Author)

  19. Additive Manufacturing of Hierarchical Multi-Phase High-Entropy Alloys for Nuclear Component

    Energy Technology Data Exchange (ETDEWEB)

    Li, Nan [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-10-10

    In recent years, high entropy alloys (HEAs), composed of four or more metallic elements mixed in equal or near equal atomic percent, have attracted significant attention due to their excellent mechanical properties and good corrosion resistance. They show significant promise as candidates for high temperature fission and fusion structural applications. However, the conventional synthesis methods are unlikely to present an industrially suitable route for the production and use of HEAs. Recognizing rapidly evolving additive manufacturing (AM) techniques, the goal of this proposal is to optimize the AM process to fabricate HEAs with predesigned chemical compositions and phase morphologies for nuclear components. For this project, two HEAs FeCrNiMn and FeCrNiMnAl have been successfully synthesized. Correlated mechanical response has been systematically characterized under a variety of laser processing and ion irradiations. Both high entropy alloys are found to present comparable swelling and extraordinary irradiation tolerance (limited voids and stabilized phase structure under high irradiation dose). In addition, the microstructure and radiation-induced hardening can be tailored by laser processing under additive manufacturing. And we have assembled at LANL a unique database of HEAs containing a total of 674 compositions with Phase Stability information. Based on this, the machine learning and Artificial Intelligence capability now are established to predict the microstructure of casted HEAs by given chemical compositions. This unique integration will lead to an optimal AM recipe for fabricating radiation tolerant HEAs. The development of both modeling models and experimental capability will also benefit other programs at LANL.

  20. Fiber laser welding of nickel based superalloy Inconel 625

    Science.gov (United States)

    Janicki, Damian M.

    2013-01-01

    The paper describes the application of single mode high power fiber laser (HPFL) for the welding of nickel based superalloy Inconel 625. Butt joints of Inconel 625 sheets 0,8 mm thick were laser welded without an additional material. The influence of laser welding parameters on weld quality and mechanical properties of test joints was studied. The quality and mechanical properties of the joints were determined by means of tensile and bending tests, and micro hardness tests, and also metallographic examinations. The results showed that a proper selection of laser welding parameters provides non-porous, fully-penetrated welds with the aspect ratio up to 2.0. The minimum heat input required to achieve full penetration butt welded joints with no defect was found to be 6 J/mm. The yield strength and ultimate tensile strength of the joints are essentially equivalent to that for the base material.

  1. Influence of hydrogen partial pressure on semi-conductive properties of oxides formed on nickel base alloys in primary water of PWRs; Influence de la pression partielle en hydrogene sur les proprietes semiconductrices des oxydes formes sur les alliages a base de nickel dans l'eau primaire des REP

    Energy Technology Data Exchange (ETDEWEB)

    Loucif, A.; Petit, J.P.; Galerie, A.; Wouters, Y. [SIMaP, Universite de Grenoble, 38 - Saint Martin d' Heres (France); Galonne, O. [AREVA NP Centre technique Le Creusot, 71 - Le Creusot (France); Fournier, L. [AREVA NP, Tour AREVA, 92 - Paris la Defense (France); Combrade, P.

    2010-03-15

    As the formation and failure of a passive film layer are mainly controlled by ion transport reactions and electron transport reactions, this study aims at using the photo-electrochemical technique to investigate the influence of hydrogen partial pressure on the semi-conductive properties of oxides formed on Inconel 600 and 690 alloys oxidized in the primary circuit of pressurize water reactors

  2. Modeling Long-term Creep Performance for Welded Nickel-base Superalloy Structures for Power Generation Systems

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Chen [GE Global Research, NIskayuna, NY (United States); Gupta, Vipul [GE Global Research, NIskayuna, NY (United States); Huang, Shenyan [GE Global Research, NIskayuna, NY (United States); Soare, Monica [GE Global Research, NIskayuna, NY (United States); Zhao, Pengyang [GE Global Research, NIskayuna, NY (United States); Wang, Yunzhi [GE Global Research, NIskayuna, NY (United States)

    2017-02-28

    The goal of this project is to model long-term creep performance for nickel-base superalloy weldments in high temperature power generation systems. The project uses physics-based modeling methodologies and algorithms for predicting alloy properties in heterogeneous material structures. The modeling methodology will be demonstrated on a gas turbine combustor liner weldment of Haynes 282 precipitate-strengthened nickel-base superalloy. The major developments are: (1) microstructure-property relationships under creep conditions and microstructure characterization (2) modeling inhomogeneous microstructure in superalloy weld (3) modeling mesoscale plastic deformation in superalloy weld and (4) a constitutive creep model that accounts for weld and base metal microstructure and their long term evolution. The developed modeling technology is aimed to provide a more efficient and accurate assessment of a material’s long-term performance compared with current testing and extrapolation methods. This modeling technology will also accelerate development and qualification of new materials in advanced power generation systems. This document is a final technical report for the project, covering efforts conducted from October 2014 to December 2016.

  3. The structure and properties of a nickel-base superalloy produced by osprey atomization-deposition

    Science.gov (United States)

    Bricknell, Rodger H.

    1986-04-01

    The production of a nickel-base superalloy, René* 80, by the Osprey atomization-deposition process has been investigated. Dense (>99 pct) material with a fine-grained equiaxed microstructure was deposited using either argon or nitrogen as the atomizing gas. Defects present in the material included a chill region at the collector plate interface, entrapped recirculated particles, porosity, and ceramic particles from the melting and dispensing system. In contrast to other rapid solidification techniques, low oxygen pick-ups are noted in the current technique. Tensile strengths above those displayed by castings are found in both nitrogen and argon atomized material, and in both the as-deposited and heat treated conditions. In addition, no profound mid-temperature ductility loss is displayed by this low oxygen material, in contrast to results on other rapidly solidified material with high oxygen contents. These results are explained in terms of oxygen embrittlement. In view of the excellent properties measured, the attractive economics of the process, and the fact that fine control of the gas/metal flow ratio is shown to be unnecessary, it is concluded that atomization-deposition presents an attractive potential production route for advanced alloys.

  4. The effect of tensile stress on hydrogen diffusion in metal alloys

    Science.gov (United States)

    Danford, M. D.

    1992-01-01

    The effect of tensile stress on hydrogen diffusion has been determined for Type 303 stainless steel, A286 CRES, and Waspaloy and IN100 nickel-base alloys. It was found that hydrogen diffusion coefficients are not significantly affected by stress, while the hydrogen permeabilities are greatly affected in Type 303 stainless steel and A286 CRES (iron-based alloys), but are affected little in Waspaloy (nickel-base) and not affected in all in IN100 (nickel base). These observations might be taken as an indication that hydrogen permeabilities are affected by stress in iron-based alloys, but only slightly affected in nickel-based alloys. However, it is too early to make such a generalization based on the study of only these four alloys.

  5. Effects of B, C, and Zr on the structure and properties of a P/M nickel base superalloy

    Science.gov (United States)

    Garosshen, T. J.; Tillman, T. D.; McCarthy, G. P.

    1987-01-01

    The boron and carbon levels of a P/M nickel base superalloy were systematically varied in order to determine the mechanisms by which these elements strengthen the alloy, and their optimum concentration. Carbon levels were reduced to 20 ppm while the boron level was varied from 0.02 to 0.10 wt pct. Carbon levels of 0.002 and 0.05 wt pct were also studied, while maintaining a boron concentration of 0.02 wt pct. Zirconium levels were maintained at 0.06 wt pct. The resulting alloys were subjected to identical heat treatments and examined via SEM, TEM, and STEM microscopy. The alloys were also subjected to tensile, creep, stress-rupture, and fatigue crack growth tests. Results show that both carbon and boron have a strong influence on the formation of grain boundary precipitates, as expected. Carbon was present as the MC and M23C6 type carbides, while boron combined to form an intergranular M3B2 boride. Boron and zirconium were observed to be critical to the alloys' mechanical properties, although boron levels above the solubility limit resulted in no further improvement or debit in strength. Carbon additions resulted in no improvement in properties, indicating the feasibility of a carbon-free P/M superalloy. The role of the minor element additions is discussed in terms of both microstructural features and related strengthening mechanisms.

  6. Surfaces: processing, coating, decontamination, pollution, etc. Surface mastering to prevent component corrosion; Surfaces: traitement, revetements, decontamination, pollution, etc. Maitrise de la surface pour prevenir la corrosion des composants

    Energy Technology Data Exchange (ETDEWEB)

    Foucault, M. [Departement Corrosion Chimie, AREVA Centre Technique, BP 181, 71205 Le Creusot (France)

    2012-07-01

    In the primary and secondary circuits of nuclear Pressurized Water Reactors, AREVA uses several nickel-based alloys or austenitic stainless steels for the manufacture of safety components. The experience feedback of the last twenty years allows us to point out the major role hold by the component surface state in their life duration. In this paper, we present four examples of problem encountered and solved by a surface study and the definition and implementation of processes for the surface control of the repaired components. Then, we propose some ideas about the present needs in term of analysis means to improve the surface knowledge and control of the manufactured components. (author)

  7. Innovative approaches in the manufacture of zirconium alloy components for PHWRs

    International Nuclear Information System (INIS)

    Rao, M.N.; Srivastava, R.K.

    2005-01-01

    Selection of an appropriate route for the fabrication of Zirconium alloy fuel components has a direct bearing on the quality of finished product. Many sophisticated and intricate processes such as vacuum arc melting, extrusion, hot rolling and cold working processes - swaging, drawing and sheet rolling are employed. Many advances were made in eddy current and ultrasonic evaluation to meet the stringent quality control requirement and locate the micro flaws. Emphasis was laid on achieving high recoveries and manufacture the product at minimum cost. Several creative and innovative processes were adopted particularly in the fabrication of end caps and spacers. The spacers were produced through the wire route and subsequently parting them into tiny spacers, which is entirely different from the conventional route of fabricating the sheets followed by blanking and coining. This has improved the material recovery and the lead time has been reduced substantially. The end caps used for the closure of clad tubes have to meet the most stringent quality requirements to avoid micro-flaws. The manufacturing processes adopted have direct influence on the integrity of the finished product. Special defect standards were developed to identify and eliminate micro-flaws and thereby ensure consistent and repetitive quality product. The paper brings out the above innovative approaches made in fabrication and quality control techniques in the manufacture of fuel components for PHWR fuel bundles. (author)

  8. Corrosion behaviour of alloy 31 - UNS N08031 - under conditions of oil and gas production

    Energy Technology Data Exchange (ETDEWEB)

    Kloewer, J. [ThyssenKrupp VDM France SARL, Rueil-Malmaison (France); Schlerkmann, H.; Poepperling, R. [Mannesmann Forschungsinstitut, Duisburg (Germany)

    2002-10-01

    The corrosion behaviour of alloy 31 (UNS N08031-31Ni-27Cr-6.5Mo-1.2Cu-0.2N-bal.Fe) was tested in laboratory and field tests in seawater with and without additions of CO{sub 2} and/or H{sub 2}S in slow strain rate tests, and in SSC (Sulphide Stress Corrosion) tests according to NACE MR0175. The results demonstrate a high resistance of alloy 31 to localised corrosion. Due to the high chromium and molybdenum concentration, its resistance to pitting and crevice corrosion in chloride-contaminated seawater is significantly higher than that of alloy 28 and alloy 825 and it equals that of typical nickel base alloys like alloy 625. Alloy 31 is not sensitive to chloride-induced stress corrosion cracking, either with or without H{sub 2}S, or sulphide stress cracking. Alloy 31 is approved for sour gas applications up to LEVEL VI in NACE MR0175. The combination of properties makes alloy 31 an attractive choice for components in oil and gas production including wirelines, umbilicals, tubing, piping and topside application. (orig.)

  9. The influence of cobalt on the microstructure of the nickel-base superalloy MAR-M247

    Science.gov (United States)

    Nathal, M. V.; Maier, R. D.; Ebert, L. J.

    1982-01-01

    Nickel was substituted for Co to produce 0, 5, and the standard 10% versions of MAR-M247, a cast nickel-base superalloy. The microstructures of the alloys were examined in as-cast, heat treated, aged, and stress-rupture tested conditions using a variety of metallographic techniques and differential thermal analysis. As cobalt concentration was reduced from 10 to 0 wt %, the gamma-prime weight fraction decreased from 59 to 41%; W and Ti concentrations in the gamma-prime phase increased from 5 to 8 and 2 to 3 at.%, respectively; the mean gamma-prime particle size increased from 0.6 to 0.8 micron; Cr and Al concentrations in the gamma matrix decreased from 17 to 13 and 15 to 12 at.%, respectively; and the weight fraction of carbides increased by approximately 1%.

  10. The Influence of Cobalt on the Microstructure of the Nickel-Base Superalloy MAR-M247

    Science.gov (United States)

    Nathal, M. V.; Maier, R. D.; Ebert, L. J.

    1982-10-01

    The influence of cobalt on the microstructure of MAR-M247, a cast nickel-base superalloy, was investigated. Nickel was substituted for Co to produce 0, 5, and the standard 10 pct Co versions of MAR-M247. The microstructures of the alloys were examined using optical and electron microscopy, X-ray diffraction, phase extraction, and differential thermal analysis. Samples were examined in as-cast, heat treated, long-time aged, and stress-rupture tested conditions. As Co was removed from MAR-M247, the γ' volume fraction decreased, the mean γ' particle size increased, the W and Ti concentrations in the γ' increased, the Cr and Al concentrations in the γ phase decreased, and the amount of carbides increased. This increase in carbide precipitation caused a change from discrete grain boundary carbides to a grain boundary film as Co level decreased.

  11. Microstructure and Mechanical Properties of Laser Welded Joints of DZ125L and IN718 Nickel Base Superalloys

    Science.gov (United States)

    Liang, Taosha; Wang, Lei; Liu, Yang; Song, Xiu

    2018-03-01

    The microstructure and mechanical properties of the laser welded joint of DZ125L and IN718 nickel base superalloys were investigated. The results show that the fusion zone (FZ) mainly consists of fine dendrite structure with fine γ', Laves phases and MC carbides inhomogeneously distributed. The high welding temperature induces the partial dissolution of γ' in the heat-affected zone (HAZ) of DZ125L and liquation of grain boundaries in both of the HAZs. After post-weld heat treatment (PWHT), fine γ″ and γ' phases precipitate in the FZ, IN718 HAZ and IN718 base metal (BM), and fine γ' precipitate in the γ channel of the HAZ and BM of DZ125L. With tensile testing, the joints after PWHT show higher strengths than that of the weaker DZ125L alloy. Plastic deformation mainly concentrates in the weaker DZ125L and the joint finally fails in the DZ125L BM.

  12. Development of Nb-1%Zr-0.1%C alloy as structural components for high temperature reactors

    Energy Technology Data Exchange (ETDEWEB)

    Vishwanadh, B. [Materials Science Division, Bhabha Atomic Research Center, Trombay, Mumbai (India); Vaibhav, K.; Jha, S.K.; Mirji, K.V. [Nuclear Fuel Complex, Hyderabad (India); Samajdar, I. [Department of Metallurgical Engineering and Materials Science, Indian Institute of Technology-Bombay, Powai, Mumbai (India); Srivastava, D. [Materials Science Division, Bhabha Atomic Research Center, Trombay, Mumbai (India); Tewari, R., E-mail: rtewaribarc@yahoo.co.in [Materials Science Division, Bhabha Atomic Research Center, Trombay, Mumbai (India); Saibaba, N. [Nuclear Fuel Complex, Hyderabad (India); Dey, G.K. [Materials Science Division, Bhabha Atomic Research Center, Trombay, Mumbai (India)

    2012-08-15

    The Nb-1Zr-0.1C (wt.%) alloy is being considered for structural components in the proposed Compact High-Temperature-Reactors (HTR). The present work reports on the development of 30-50 kg ingots of the alloy in correct composition as well as technology for forming the material in various shapes. The work deals with the deformation behavior of as-cast material at different temperatures and strain rates, recrystallization behavior at different temperature and time and evolution of microstructures at different processing conditions (as-cast, deformed and recrystallized). The as-cast Nb alloys were deformed up to 35% at different temperatures. The deformation results showed that the flow stress of the as-cast Nb alloy increases with increasing temperature from 800 Degree-Sign C to 1000 Degree-Sign C. Beyond 1200 Degree-Sign C, substantial decrease in the strength of the alloy was noticed. To determine the optimum recrystallization temperature and time for the alloy, several heat treatments were conducted by systematically varying temperature and time. It was found that the deformed Nb alloy could be recrystallized by annealing at 1300 Degree-Sign C for 3 h. The microstructures of the as-cast, deformed and recrystallized samples of Nb-1%Zr-0.1%C alloy were systematically characterized by optical, electron back scattered diffraction (EBSD) and transmission electron microscopy techniques. The Nb-1Zr-0.1C alloy showed significant differences in the microstructure after different thermo-mechanical treatments. Microstructures of the Nb alloy showed two phases: the matrix (bcc) phase and the carbide phase. Electron Microscopy and energy dispersive spectroscopic analyses revealed that the carbide precipitation undergoes various phase transformations. The as-cast structure of Nb alloy had hexagonal Nb{sub 2}C precipitates in the Nb matrix and after extrusion, the deformed microstructure had two types of carbide precipitates: needle and rectangular morphology precipitates. The

  13. Effects of alloy chemistry, cold work, and water chemistry on corrosion fatigue and stress corrosion cracking of nickel alloys and welds.

    Energy Technology Data Exchange (ETDEWEB)

    Chopra, O. K.; Soppet, W. K.; Shack, W. J.; Energy Technology

    2001-04-01

    Reactor vessel internal components made of nickel-base alloys are susceptible to environmentally assisted cracking (EAC). A better understanding of the causes and mechanisms of this cracking may permit less conservative estimates of damage accumulation and requirements on inspection intervals. The objective of this work is to evaluate and compare the resistance of Alloys 600 and 690 and their welds, such as Alloys 82, 182, 52, and 152, to EAC in simulated light water reactor environments. The existing crack growth rate (CGR) data for these alloys under cyclic and constant loads have been evaluated to establish the effects of alloy chemistry, cold work, and water chemistry. The experimental fatigue CGRs are compared with CGRs that would be expected in air under the same mechanical loading conditions to obtain a qualitative understanding of the degree and range of conditions for significant environmental enhancement in growth rates. The existing stress corrosion cracking (SCC) data on Alloys 600 and 690 and Alloy 82, 182, and 52 welds have been compiled and analyzed to determine the influence of key parameters on growth rates in simulated PWR and BWR environments. The SCC data for these alloys have been evaluated with correlations developed by Scott and by Ford and Andresen.

  14. Automated laser fabrication of cemented carbide components

    Science.gov (United States)

    Paul, C. P.; Khajepour, A.

    2008-07-01

    Automated Laser Fabrication (ALFa) is one of the most rapidly growing rapid-manufacturing technologies. It is similar to laser cladding at process level with different end applications. In general, laser cladding technique is used to deposit materials on the substrate either to improve the surface properties or to refurbish the worn-out parts, while ALFa is capable of near net shaping the components by layer-by-layer deposition of the material directly from CAD model. This manufacturing method is very attractive for low volume manufacturing of hard materials, as near net shaping minimizes machining of hard material and subsequently brings significant savings in time and costly material. To date, many researchers have used this technology to fabricate components using various alloy steels, nickel-based alloys and cobalt-based alloys. In the present study, the work is extended to tungsten carbide cobalt (WC-Co) composites. A set of comprehensive experiments was carried out to study the effect of processing parameters during multi-layer fabrication. The process parameters were optimized for the component-level fabrication. Fabricated components were subjected to dye-penetrant testing, three-point flexural testing, hardness measurement, optical and scanning electron microscopy and X-ray diffraction analysis. The test results revealed that the laser-fabricated material was defect free and more ductile in nature. Thus, ALFa technology, not only produced the quality components, but also minimized machining of hard material and brought significant saving of time and costly WC-Co material.

  15. Investigation of thermodiffusion, segregation and chemical states of TiC+NiTi alloy components by AES method

    International Nuclear Information System (INIS)

    Aliev, A.A.; Kadyrov, T.; Bozorova, O.A.

    2002-01-01

    In result of investigations of the TiC+NiTi alloy composition the uncontrollable impurities S, Cl, K, Ca, N, O and Mg with small (< 0.1%) concentrations have been discovered. A presence of the most discovered impurities is connected by their presence in the primary raw material, from which extracted titanium and nickel metal. It has been established that surface distributions of basic components (Ti and Ni) of the alloy are non-uniform, the TiC grains are surrounded by the NiTi grains etc. High-temperature treatment (∼1200 K) of the alloy surface causes the thermodiffusion of titanium atoms from volume to surface and their segregation. (author)

  16. Analysis of shot-peening and residual stress relaxation in the nickel-based superalloy RR1000

    International Nuclear Information System (INIS)

    Foss, B.J.; Gray, S.; Hardy, M.C.; Stekovic, S.; McPhail, D.S.; Shollock, B.A.

    2013-01-01

    This work assesses the residual stress relaxation of the nickel-based alloy RR1000 due to thermal exposure and dwell-fatigue loading. A number of different characterization methods, including X-ray residual stress analysis, electron back-scattered diffraction, microhardness testing and focused ion beam secondary electron imaging, contributed to a detailed study of the shot-peened region. Thermal exposure at 700 °C resulted in a large reduction in the residual stresses and work-hardening effects in the alloy, but the subsurface remained in a beneficial compressive state. Oxidizing environments caused recrystallization in the near surface, but did not affect the residual stress-relaxation behaviour. Dwell-fatigue loading caused the residual stresses to return to approximately zero at nearly all depths. This work forms part of an ongoing investigation to determine the effects of shot-peening in this alloy with the motivation to improve the fatigue and oxidation resistance at 700 °C

  17. The influence of cobalt, tantalum, and tungsten on the elevated temperature mechanical properties of single crystal nickel-base superalloys

    Science.gov (United States)

    Nathal, M. V.; Ebert, L. J.

    1985-01-01

    The influence of composition on the tensile and creep strength of 001-line oriented nickel-base superalloy single crystals at temperatures near 1000 C was investigated. Cobalt, tantalum, and tungsten concentrations were varied according to a matrix of compositions based on the single crystal version of MAR-M247. For alloys with the baseline refractory metal level of 3 wt pct Ta and 10 wt pct W, decreases in Co level from 10 to 0 wt pct resulted in increased tensile and creep strength. Substitution of 2 wt pct W for 3 wt pct Ta resulted in decreased creep life at high stresses, but improved life at low stresses. Substitution of Ni for Ta caused large reductions in tensile strength and creep resistance, and corresponding increases in ductility. For these alloys with low Ta-plus-W totals, strength was independent of Co level. The effects of composition on properties were related to the microstructural features of the alloys. In general, high creep strength was associated with high levels of gamma-prime volume fraction, gamma-gamma-prime lattice mismatch, and solid solution hardening.

  18. Evaluation of copper alloys for fusion reactor divertor and first wall components

    DEFF Research Database (Denmark)

    Fabritsiev, S.A.; Zinkle, S.J.; Singh, B.N.

    1996-01-01

    , creep, and low-temperature radiation embrittlement. Low-temperature radiation embrittlement at T-irr precipitation-hardened (PH) copper alloys, as their uniform elongation at T-test - T-irr - 100 degrees C drops...... to similar to 0.1% after irradiation doses of 0.01 to 0.1 dpa. At irradiation temperatures above 300 degrees C, pronounced softening occurs in PH copper alloys due to radiation-enhanced precipitate coarsening and dislocation recovery and recrystallization processes. The DS copper alloys are relatively......This paper presents a critical analysis of the main factors of radiation damage limiting the possibility to use copper alloys in the ITER divertor and first wall structure. In copper alloys the most significant types of radiation damage in the proposed temperature-dose operation range are swelling...

  19. Evaluation of copper alloys for fusion reactor divertor and first wall components

    DEFF Research Database (Denmark)

    Fabritsiev, S.A.; Zinkle, S.J.; Singh, B.N.

    1996-01-01

    This paper presents a critical analysis of the main factors of radiation damage limiting the possibility to use copper alloys in the ITER divertor and first wall structure. In copper alloys the most significant types of radiation damage in the proposed temperature-dose operation range are swellin...... strengthened copper (Cu-Al2O3) is considered to be the best candidate for high heat flux structural applications, followed by CuNiBe and CuCrZr.......This paper presents a critical analysis of the main factors of radiation damage limiting the possibility to use copper alloys in the ITER divertor and first wall structure. In copper alloys the most significant types of radiation damage in the proposed temperature-dose operation range are swelling......, creep, and low-temperature radiation embrittlement. Low-temperature radiation embrittlement at T-irr alloys, as their uniform elongation at T-test - T-irr - 100 degrees C drops...

  20. Model-based Approach for Long-term Creep Curves of Alloy 617 for a High Temperature Gas-cooled Reactor

    International Nuclear Information System (INIS)

    Kim, Woo Gon; Yin, Song Nan; Kim, Yong Wan

    2008-01-01

    Alloy 617 is a principal candidate alloy for the high temperature gas-cooled reactor (HTGR) components, because of its high creep rupture strength coupled with its good corrosion behavior in simulated HTGR-helium and its sufficient workability. To describe a creep strain-time curve well, various constitutive equations have been proposed by Kachanov-Rabotnov, Andrade, Garofalo, Evans and Maruyama, et al.. Among them, the K-R model has been used frequently, because a secondary creep resulting from a balance between a softening and a hardening of materials and a tertiary creep resulting from an appearance and acceleration of the internal or external damage processes are adequately considered. In the case of nickel-base alloys, it has been reported that a tertiary creep at a low strain range may be generated, and this tertiary stage may govern the total creep deformation. Therefore, a creep curve for nickel-based Alloy 617 will be predicted appropriately by using the K-R model that can reflect a tertiary creep. In this paper, the long-term creep curves for Alloy 617 were predicted by using the nonlinear least square fitting (NLSF) method in the K-R model. The modified K-R model was introduced to fit the full creep curves well. The values for the λ and K parameters in the modified K-R model were obtained with stresses

  1. Recovery of creep properties of the nickel-base superalloy nimonic 105

    CSIR Research Space (South Africa)

    Girdwood, RB

    1996-01-01

    Full Text Available Uniaxial constant stress creep tests were performed on the wrought nickel-base superalloy Nimonic 105. Entire creep curves were recorded and curve shapes analysed using the Theta Projection Concept. Rejuventive procedures were applied to pre...

  2. Effect of residual elements on high performance nickel base ...

    Indian Academy of Sciences (India)

    Unknown

    highest degree of process consistency and reproducibility, requiring melters of these alloys to exercise strict control and discipline during manufacture. The need for improved gas turbine operating efficiency .... end of melt in order to desulphurize the bath. Otherwise,. 'sulphur' is mainly controlled through judicious selection.

  3. An investigation of force components in orthogonal cutting of medical grade cobalt-chromium alloy (ASTM F1537).

    Science.gov (United States)

    Baron, Szymon; Ahearne, Eamonn

    2017-04-01

    An ageing population, increased physical activity and obesity are identified as lifestyle changes that are contributing to the ongoing growth in the use of in-vivo prosthetics for total hip and knee arthroplasty. Cobalt-chromium-molybdenum (Co-Cr-Mo) alloys, due to their mechanical properties and excellent biocompatibility, qualify as a class of materials that meet the stringent functional requirements of these devices. To cost effectively assure the required dimensional and geometric tolerances, manufacturers rely on high-precision machining. However, a comprehensive literature review has shown that there has been limited research into the fundamental mechanisms in mechanical cutting of these alloys. This article reports on the determination of the basic cutting-force coefficients in orthogonal cutting of medical grade Co-Cr-Mo alloy ASTM F1537 over an extended range of cutting speeds ([Formula: see text]) and levels of undeformed chip thickness ([Formula: see text]). A detailed characterisation of the segmented chip morphology over this range is also reported, allowing for an estimation of the shear plane angle and, overall, providing a basis for macro-mechanic modelling of more complex cutting processes. The results are compared with a baseline medical grade titanium alloy, Ti-6Al-4V ASTM F136, and it is shown that the tangential and thrust-force components generated were, respectively, ≈35% and ≈84% higher, depending primarily on undeformed chip thickness but with some influence of the cutting speed.

  4. CRITERIA FOR SELECTION OF ALLOYING COMPONENTS AND BASE COMPOSITIONS FOR MANUFACTURING OF MECHANICALLY ALLOYED DISPERSION-STRENGTHENED MATERIALS ON THE BASIS OF METALS

    Directory of Open Access Journals (Sweden)

    F. G. Lovshenko

    2016-01-01

    Full Text Available The paper presents results of the investigations pertaining to creation of scientifically substantiated criteria for selection of alloying components and base compositions for manufacturing of mechanically alloyed dispersion-strengthened metallic materials. An analysis of dispersion strengthening mechanisms and regularities in mechanically activated phase and structural transformations serve as a reliable basis for solution of the assigned mission. Foer efficient strengthening at low and high temperatures as well materials must have fragmented and polygonized structure with maximum developed surface of grain and sub-grain boundaries which are stabilized by nano-sized inclusions of strengthening phases. Experimental investigations have shown that an optimum complex of mechanical properties is obtained in the case when nano-sized strengthening phase is equal to 3–5 % (volume. The phases applied for dispersion strengthening must have high value of shear modulus that determines their hardness and strength. Critical compressive stress should not cause deformation and destruction of disperse particles. Furthermore, they must have high stability in contact with a matrix. The substances applied as alloying components for realization of the developed technology on obtaining dispersion-strengthening materials must firstly meet the following requirements: they must be cheap, accessible and ecologically safety; they must interact with the basis or inter se at temperatures which are lower of material melting temperature; one of the phases which is formed in the process of the technology realization must have rather high thermodynamic stability and high value of the shear modulus; other formed phases must improve or, at the least, not reduce physical and mechanical properties of the materials. 

  5. Improvement of sulfide corrosion resistance of nickel heat resisting alloys by means alloying

    International Nuclear Information System (INIS)

    Oryshkin, I.V.

    1999-01-01

    Paper describes the effect of the alloying elements (chromium, aluminium, titanium, molybdenum, tungsten, niobium, cobalt) on sulfide corrosion (SC) resistance of nickel base heat-resisting alloys during 30 h in 75% Na 2 SO 4 +25% NaCl molten sat under 900 deg C temperature. The obtained patterns are compared with the effect of the mentioned metals on the long-term strength. SC high resistance and the adequate level of heat resistance are ensured by a certain doping of a nickel base [ru

  6. Microstructure and deformation behavior of nickel based superalloy Inconel 740 prepared by electron beam smelting

    Energy Technology Data Exchange (ETDEWEB)

    Tan, Yi, E-mail: tanyi@dlut.edu.cn; You, Xiaogang; You, Qifan; Li, Jiayan; Shi, Shuang; Li, Pengting

    2016-04-15

    activation energy Q. The EBS technology shows encouraging potential in preparation of nickel-based superalloys. Morphologies of γ′ precipitates and Vickers hardness as well as hot compression curves for electron beam smelting 740 superalloy. - Highlights: • Electron beam smelting, a novel method, was used to prepare the Inconel 740 superalloy. • The average size of the γ′ precipitates after aging treatment is < 30 nm. • The shearing mode generates a stronger strengthening effect than the traditional 740. • At low Zener-Hollomon parameter, the EBS 740 shows higher flow stress than 740H.

  7. Integrated computational microstructure engineering for single-crystal nickel-base superalloys

    Science.gov (United States)

    Wang, Billie

    A methodology that integrates the phase field model with simpler models was developed to study the early stages of microstructural development in nickel base superalloys under non-isothermal conditions, allowing for faster, more comprehensive examination of the experimental system. Additionally, the parameters required for calibrating a phase field model were examined for uncertainty, and a comprehensive method for linking experimental data to a model was developed. The methodology developed was applied to analyze the formation of bimodal particle size distributions during linear continuous cooling. The dynamic competition for supersaturation by growth of existing precipitates and nucleation of new particles was modeled. The nucleation rate was calculated according to classical nucleation theory as function of local supersaturation and temperature. The depletion of matrix super-saturation by growth of existing particles was calculated from fully diffusion-controlled precipitate growth in an infinite matrix. Phase field simulations of gamma' precipitation in a binary Ni-Al alloy were performed under continuous cooling conditions. Then the average and maximum matrix supersaturations were calculated and plotted onto the contours of nucleation rate and growth rate in concentration and temperature space. These methods were used iteratively to identify the window for bimodal particle size distributions. Combining the models of different complexities produced a much more comprehensive understanding of the competing dynamics involved early in microstructure formation. A systemic method for calibrating a model to experimental alloy systems was developed. Calibrated to isothermal aging data along with literature, database and parametric values, a phase field model reproduced the precipitation kinetics. Quantitative phase field modeling techniques were developed to control the influence of uncertainty in the original data sources for model inputs. Using more data sources than

  8. Additive Manufacturing of Nickel-Base Superalloy IN100 Through Scanning Laser Epitaxy

    Science.gov (United States)

    Basak, Amrita; Das, Suman

    2018-01-01

    Scanning laser epitaxy (SLE) is a laser powder bed fusion (LPBF)-based additive manufacturing process that uses a high-power laser to consolidate metal powders facilitating the fabrication of three-dimensional objects. In the present study, SLE is used to produce samples of IN100, a high-γ' non-weldable nickel-base superalloy on similar chemistry substrates. A thorough analysis is performed using various advanced material characterization techniques such as high-resolution optical microscopy, scanning electron microscopy, energy dispersive x-ray spectroscopy, and Vickers microhardness measurements to characterize and compare the quality of the SLE-fabricated IN100 deposits with the investment cast IN100 substrates. The results show that the IN100 deposits have a finer γ/γ' microstructure, weaker elemental segregation, and higher microhardness compared with the substrate. Through this study, it is demonstrated that the SLE process has tremendous potential in the repair and manufacture of gas turbine hot-section components.

  9. Coupling effects of tungsten and molybdenum on microstructure and stress-rupture properties of a nickel-base cast superalloy

    Directory of Open Access Journals (Sweden)

    Tongjin Zhou

    2018-02-01

    Full Text Available In order to comprehensively understand the forming mechanism of abnormal phases solidified in a nickel-base cast superalloy with additives of tungsten and molybdenum, the coupling effects of W and Mo on the microstructure and stress-rupture properties were investigated in this paper. The results indicated that the precipitation of primary α-(W, Mo phase depended tremendously on the amount of W and Mo addition. When the total amount of W and Mo was greater than 5.79 at%, α-(W, Mo phase became easily precipitated in the alloy. With increasing of Mo/W ratio, the dendrite-like α-(W, Mo phases were apt to convert into small bars or blocky-like phases at the vicinities of γ′/γ eutectic. The morphological changes of α-(W, Mo phase can be interpreted as the non-equilibrium solidification of W and Mo in the alloy. Since the large sized α-(W, Mo phase has detrimental effects on stress-rupture properties in as-cast conditions, secondary cracks may mainly initiate at and then propagate along the interfaces of brittle phases and soft matrix. During exposing at 1100 ℃ for 1000 h, the α-(W, Mo phases transformed gradually into bigger and harder M6C carbide, which results in decreasing of stress-rupture properties of the alloy. Finally, the alloy with an addition of 14W-1Mo(wt% maintained the longest stress lives at high temperatures and therefore it revealed the best microstructure stability after 1100 ℃/1000 h thermal exposure. Keywords: Superalloy, Tungsten and molybdenum, Cast, Microstructure, Stress-rupture properties

  10. Computer aided design of nickel-base superalloys

    International Nuclear Information System (INIS)

    Lawrence, P.J.

    1988-01-01

    This paper describes a computer aided design process for Ni-base superalloys developed and employed at ASEA Brown Boveri. The technique involves a series of modules each of which predicts a particular property of a hypothetical new composition. In the first stage of the development of this design techniques modules were produced to predict phase stability, using PHACOMP, and high temperature creep strength and hot corrosion resistance, using multiple linear regression equations derived from the data in the literature. Alloys designed using these technique are also discussed and, in particular, shortcomings of the design process are highlighted. This information was then used to produce a revamped design methodology involving extra modules, including prediction of an alloy's gamma-prime content. (orig.)

  11. Structure and properties of some directionally crystallized nickel base eutectiecs

    International Nuclear Information System (INIS)

    Nesterovich, L.N.; Kupchenko, G.V.; Ivanov, N.P.; Budnikov, V.T.

    1976-01-01

    A microstructure of eutectic alloys has been studied depending on the rate of crystallization. The Chokhralsky-Bridgeman methods have been employed to obtain the eutectic composite structures in γ Ni/W/-W, γ Ni/Mo/-MoNi, γ NiNi/W/-W, γ Ni/Al, Mo/-Mo show a high short-term strength at 900 to 1100 deg C and, inspite of their fairly high melting temperatures (1500 and 1300 deg C), the long-term strength of these alloys corresponds to tast of commercial casting heat-resistant products. The derected crystallized eutectic Ni 3 Al-Ni 3 Nb with a melting temperature of 1280 deg C exhibits far better long-term strength characteristics sigma sup(1000)sub(100) and sigma sup(1000)sub(1000) both as compared with the other eutectics under study and with the best commercial casting heat-resistant alloys. The eutectics under study differ not only in their melting temperature, structure and volumetric phase relation, but also in the nature of hardening phases

  12. The statistical physics of multi-component alloys using KKR-CPA

    Science.gov (United States)

    Khan, Suffian; Staunton, J. B.; Stocks, G. M.

    We apply the Landau theory of phase transitions to multicomponent alloys using the multiple-scattering theory of Korringa-Kohn-Rostoker (KKR) and the coherent potential approximation (CPA). This theory is a multicomponent generalization of the S (2) theory of binary alloys developed by G. M. Stocks, J. B. Staunton, D. D. Johnson and others. It is highly relevant to the chemical phase stability of high-entropy alloys as it predicts the kind and size of finite-temperature chemical fluctuations of a disordered alloy. In doing so it includes effects of charge-rearrangements and other electronics due to changing site occupancies. When chemical fluctuations grow without bound an absolute instability occurs and a second-order order-disorder phase transition may be inferred. The theory lends itself to a natural interpretation in terms of competing effects: entropy driving disorder and favorable pair interactions driving atomic ordering. To further clarify interpretation we present results for the representative ternary alloys CuAgAu, NiPdPt, RhPdAg, and CoNiCu. This work was supported by the Materials Sciences & Engineering Division of the Office of Basic Energy Sciences, U.S. Department of Energy.

  13. Evaluation of the Low Heat Input Process for Weld Repair of Nickel-Base Superalloys

    Science.gov (United States)

    Durocher, J.; Richards, N. L.

    2011-10-01

    The repair of turbine blades and vanes commonly involves gas tungsten arc welding or an equivalent process, but unfortunately these components are often susceptible to heat-affected zone (HAZ) cracking during the weld repair process. This is a major problem especially in cast alloys due to their coarse-grain size and where the (Al + Ti) contents is in excess of 3-4%; vacuum brazing is also used but mainly on low stress non-rotating components such as vanes. Micro-welding has the potential to deposit small amounts of filler at low heat input levels with minimum HAZ and thus is an attractive process for depositing a quality weld. As with conventional fusion processes, the filler alloy is deposited by the generation of a low power arc between a consumable electrode and the substrate. The low heat input of this process offers unique advantages over more common welding processes such as gas tungsten arc, plasma arc, laser, and electron beam welding. In this study, the low heat input characteristic of micro-welding has been used to simulate weld repair using Inconel (IN) (Inconel and IN are trademarks of INCO Alloys International) 625, Rene (Rene is a trademark of General Electric Company) 41, Nimonic (Nimonic is a trademark of INCO Alloys International) 105 and Inconel 738LC filler alloys, to a cast Inconel 738LC substrate. The effect of micro-welding process parameters on the deposition rate, coating quality, and substrate has been investigated.

  14. PWSCC Growth Assessment Model Considering Stress Triaxiality Factor for Primary Alloy 600 Components

    Directory of Open Access Journals (Sweden)

    Jong-Sung Kim

    2016-08-01

    Full Text Available We propose a primary water stress corrosion cracking (PWSCC initiation model of Alloy 600 that considers the stress triaxiality factor to apply to finite element analysis. We investigated the correlation between stress triaxiality effects and PWSCC growth behavior in cold-worked Alloy 600 stream generator tubes, and identified an additional stress triaxiality factor that can be added to Garud's PWSCC initiation model. By applying the proposed PWSCC initiation model considering the stress triaxiality factor, PWSCC growth simulations based on the macroscopic phenomenological damage mechanics approach were carried out on the PWSCC growth tests of various cold-worked Alloy 600 steam generator tubes and compact tension specimens. As a result, PWSCC growth behavior results from the finite element prediction are in good agreement with the experimental results.

  15. Study the microstructure of three and four component phases in Al-Ni-Fe-La alloys

    KAUST Repository

    Kolobylina, Natalia

    2016-12-21

    Aluminium alloys play a key role in modern engineering since they are the most used non-ferrous material. They have been widely used in automotive, aerospace, and construction engineering due to their good corrosion resistance, superior mechanical properties along with good machinability, weldability, and relatively low cost. The progress in practical application has been determined by intensive research and development works on the Al alloys. A new class of Al–REM–TM aluminum alloys (REM indicates rare earth metal and TM is transition metal) was revealed in the end of the last century. These alloys differ from conventional ones by their extraordinary ability to form metal glasses and nanoscale composites in a wide range of compositions. Having low density, these alloys possess unique mechanical characteristics and corrosion resistance. Two as received alloys, namely Al85Ni9Fe2La4 and Al85Ni7Fe4La4 were obtained in the form of ingots from melts of corresponding compositions upon cooling in air were studied by scanning/transmission electron microscopy (STEM), energy dispersive X-ray (EDX) microanalysis and X-ray diffraction (XRD). The microstructural analyses were performed in a aberration corrected TITAN 80-300 TEM/STEM (FEI, USA) attached with EDX spectrometer with ultrathin window (EDAX, USA). The specimens for transmission electron microscopy (TEM) were prepared by an electrochemical or ion etching. It was found that the received alloys exhibits along with fcc Al and Al4La (Al11La3) particles, these alloys contain a ternary phase Al3Ni1 Fe isostructural to the Al3Ni phase and a quaternary phase Al8Fe2 NiLa isostructural to the Al8Fe2Eu phase and monoclinic phase Al9(Fe,Ni)2 isostructural to the Al9Co2. The study by HRSTEM together with a new atomic resolution energy dispersive X-ray microanalysis method demonstrated that Fe and Ni atoms substituted one another in the Al8Fe2–NiLa quaternary compound. Besides, several types of defects were determined: first

  16. MAXIMAL CONCENTRATIONS OF SENSITIVE COMPONENTS IN BURDEN, SUBJECT TO REACTIONARY MECHANICAL ALLOYING

    Directory of Open Access Journals (Sweden)

    F. G. Lovshenko

    2011-01-01

    Full Text Available The problem of detection of maximal content of reacting substances in burden, undergoing processing in mechanoreactor, providing safety of realization of the reaction mechanical alloying, is solved on the basis of the modern conceptions on mechanism of self-distributing high-temperature synthesis with using method of thermodynamic modeling.

  17. Rapid theory-guided prototyping of ductile Mg alloys: from binary to multi-component materials

    Czech Academy of Sciences Publication Activity Database

    Pei, Z.; Friák, Martin; Sandlöbes, S.; Nazarov, R.; Svendsen, B.; Raabe, D.; Neugebauer, J.

    2015-01-01

    Roč. 17, č. 9 (2015), Art. n. 093009 ISSN 1367-2630 Institutional support: RVO:68081723 Keywords : magnesium * alloys * ductile * ternary * rare-earth * ab initio Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 3.570, year: 2015

  18. Microstructural studies of carbides in MAR-M247 nickel-based superalloy

    Science.gov (United States)

    Szczotok, A.; Rodak, K.

    2012-05-01

    Carbides play an important role in the strengthening of microstructures of nickel-based superalloys. Grain boundary carbides prevent or retard grain-boundary sliding and make the grain boundary stronger. Carbides can also tie up certain elements that would otherwise promote phase instability during service. Various types of carbides are possible in the microstructure of nickel-based superalloys, depending on the superalloy composition and processing. In this paper, scanning electron and scanning transmission electron microscopy studies of carbides occurring in the microstructure of polycrystalline MAR-M247 nickel-based superalloy were carried out. In the present work, MC and M23C6 carbides in the MAR-M247 microstructure were examined.

  19. Microstructure and electrochemical corrosion behavior of a Pb-1 wt%Sn alloy for lead-acid battery components

    Energy Technology Data Exchange (ETDEWEB)

    Peixoto, Leandro C.; Osorio, Wislei R.; Garcia, Amauri [Department of Materials Engineering, University of Campinas - UNICAMP, PO Box 612, 13083-970, Campinas - SP (Brazil)

    2009-07-15

    The aim of this study was to evaluate the effect of solidification cooling rates on the as-cast microstructural morphologies of a Pb-1 wt%Sn alloy, and to correlate the resulting microstructure with the corresponding electrochemical corrosion resistance in a 0.5 M H{sub 2}SO{sub 4} solution at 25 C. Cylindrical low-carbon steel and insulating molds were employed permitting the two extremes of a significant range of solidification cooling rates to be experimentally examined. Electrochemical impedance spectroscopy (EIS) diagrams, potentiodynamic polarization curves and an equivalent circuit analysis were used to evaluate the electrochemical corrosion response of Pb-1 wt%Sn alloy samples. It was found that lower cooling rates are associated with coarse cellular arrays which result in better corrosion resistance than fine cells which are related to high cooling rates. The experimental results have shown that that the pre-programming of microstructure cell size of Pb-Sn alloys can be used as an alternative way to produce as-cast components of lead-acid batteries with higher corrosion resistance. (author)

  20. Near-Net-Shape Production of Hollow Titanium Alloy Components via Electrochemical Reduction of Metal Oxide Precursors in Molten Salts

    Science.gov (United States)

    Hu, Di; Xiao, Wei; Chen, George Z.

    2013-04-01

    Metal oxide precursors (ca. 90 wt pct Ti, 6 wt pct Al, and 4 wt pct V) were prepared with a hollow structure in various shapes such as a sphere, miniature golf club head, and cup using a one-step solid slip-casting process. The precursors were then electro-deoxidized in molten calcium chloride [3.2 V, 1173 K (900 °C)] against a graphite anode. After 24 hours of electrolysis, the near-net-shape Ti-6Al-4V product maintained its original shape with controlled shrinkage. Oxygen contents in the Ti-6Al-4V components were typically below 2000 ppm. The maximum compressive stress and modulus of electrolytic products obtained in this work were approximately 243 MPa and 14 GPa, respectively, matching with the requirement for medical implants. Further research directions are discussed for mechanical improvement of the products via densification during or after electrolysis. This simple, fast, and energy-efficient near-net-shape manufacturing method could allow titanium alloy components with desired geometries to be prepared directly from a mixture of metal oxides, promising an innovative technology for the low-cost production of titanium alloy components.

  1. Crack growth rates of nickel alloy welds in a PWR environment.

    Energy Technology Data Exchange (ETDEWEB)

    Alexandreanu, B.; Chopra, O. K.; Shack, W. J.; Energy Technology

    2006-05-31

    In light water reactors (LWRs), vessel internal components made of nickel-base alloys are susceptible to environmentally assisted cracking. A better understanding of the causes and mechanisms of this cracking may permit less conservative estimates of damage accumulation and requirements on inspection intervals. A program is being conducted at Argonne National Laboratory to evaluate the resistance of Ni alloys and their welds to environmentally assisted cracking in simulated LWR coolant environments. This report presents crack growth rate (CGR) results for Alloy 182 shielded-metal-arc weld metal in a simulated pressurized water reactor (PWR) environment at 320 C. Crack growth tests were conducted on 1-T compact tension specimens with different weld orientations from both double-J and deep-groove welds. The results indicate little or no environmental enhancement of fatigue CGRs of Alloy 182 weld metal in the PWR environment. The CGRs of Alloy 182 in the PWR environment are a factor of {approx}5 higher than those of Alloy 600 in air under the same loading conditions. The stress corrosion cracking for the Alloy 182 weld is close to the average behavior of Alloy 600 in the PWR environment. The weld orientation was found to have a profound effect on the magnitude of crack growth: cracking was found to propagate faster along the dendrites than across them. The existing CGR data for Ni-alloy weld metals have been compiled and evaluated to establish the effects of key material, loading, and environmental parameters on CGRs in PWR environments. The results from the present study are compared with the existing CGR data for Ni-alloy welds to determine the relative susceptibility of the specific Ni-alloy weld to environmentally enhanced cracking.

  2. Microstructure and Texture Evolution During Hot-Pack Rolling of Nickel-Base Superalloys to Thin Sheet and Foil

    Science.gov (United States)

    Pilchak, A. L.; Ballard, D. L.; Weaver, D. S.; Semiatin, S. L.

    2011-04-01

    Microstructure evolution during hot-pack rolling of nickel-base superalloys to ~1-mm-thick sheet and ~200- μm-thick foil was investigated with electron backscatter diffraction. The microstructure was observed at increasing levels of strain, which revealed the progressive formation of an unrecrystallized, banded microstructure at sheet gage. The bands contained large orientation gradients, sometimes spanning multiple texture components considered to be stable with respect to the imposed plane-strain compression. After reaching stable orientations, grain-scale shear bands were observed within individual unrecrystallized bands that resulted in local subgrain rotations that formed new bands of different orientation. This phenomenon, which is known as band splitting in the literature, was shown to be the result of continuous dynamic recrystallization as opposed to discontinuous dynamic recrystallization or classical static recrystallization. The unrecrystallized bands were eliminated by unidirectional rolling to foil but not by cross rolling.

  3. Evaluation and comparison of shear bond strength of porcelain to a beryllium-free alloy of nickel-chromium, nickel and beryllium free alloy of cobalt-chromium, and titanium: An in vitro study

    Directory of Open Access Journals (Sweden)

    Ananya Singh

    2017-01-01

    Conclusion: It could be concluded that newer nickel and beryllium free Co-Cr alloys and titanium alloys with improved strength to weight ratio could prove to be good alternatives to the conventional nickel-based alloys when biocompatibility was a concern.

  4. Influence on the life of gasturbine components when H{sub 2}S is present in the fuel

    Energy Technology Data Exchange (ETDEWEB)

    Karlsson, Fredrik; Wiklund, Peter

    2012-09-15

    Objective with this project is to generate data and increase the understanding of the corrosion mechanisms that occur during exposure of nickel based super alloys and thermal barrier coatings (TBC:s) in SO{sub 2} which is the product of combustion of H{sub 2}S. This is also to be done considering environments where small concentrations of alkali sulphates are present. The overall objective with the activities within the project is to increase the commercial viability of bio-gas, which generally contains large concentrations of H{sub 2}S by testing under conditions seen by many of the more expensive components within a gas turbine. Focus during this work has been to study the degradation mechanisms of the oxides that form passive layers and protect the surface of the alloys used in gas turbines. Oxide layers growing between the ceramic top coating, which constitutes the insulation in a thermal barrier coating and the metallic bond coating were also studied. The growth and composition of this oxide layer is critical for the adherence of the top coating. Cyclic exposure testing with and without additions of SO{sub 2} and approximately 10 ppm alkali sulphate has been used to assess the lifetime of five nickel-base super alloys in conditions simulating gas turbine operating on fuel containing 3Wt % H{sub 2}S. The testing has been conducted above the dew point of the alkali sulphate.

  5. Microstructure and Mechanical Properties of AM50A Magnesium Alloy Components Prepared by Die Casting and Double Control Forming

    Directory of Open Access Journals (Sweden)

    Jufu Jiang

    2014-06-01

    Full Text Available The complex motorcycle wheel components of AM50A magnesium alloy had been formed by double control forming and die casting, respectively. The surface quality of components formed by double control forming was much better than die casting parts. When double control forming was used to replace die casting to form motorcycle wheel components, the tensile strength increased from 149.4 MPa to 207.0 MPa and the elongation increased from 5.6% to 10%. The fracture mode was transformed from brittle one of die casting parts to ductile one of double control forming parts. The average grain sizes in the spoke region and the hub region of double control forming wheels were 16 μm and 20 μm, respectively, which were smaller than those of die casting components. The matrix phase of the spoke part was α-Mg, the second phase was Mg17Al12. A fishbone morphology of the second phase of die casting parts was found in the grain boundaries. The second phase of double control forming parts was like needle or rod presence at the grain boundaries. The thickness and spacing twinning in double control forming components became smaller.

  6. Analyzing the effect of cutting parameters on surface roughness and tool wear when machining nickel based hastelloy - 276

    International Nuclear Information System (INIS)

    Khidhir, Basim A; Mohamed, Bashir

    2011-01-01

    Machining parameters has an important factor on tool wear and surface finish, for that the manufacturers need to obtain optimal operating parameters with a minimum set of experiments as well as minimizing the simulations in order to reduce machining set up costs. The cutting speed is one of the most important cutting parameter to evaluate, it clearly most influences on one hand, tool life, tool stability, and cutting process quality, and on the other hand controls production flow. Due to more demanding manufacturing systems, the requirements for reliable technological information have increased. For a reliable analysis in cutting, the cutting zone (tip insert-workpiece-chip system) as the mechanics of cutting in this area are very complicated, the chip is formed in the shear plane (entrance the shear zone) and is shape in the sliding plane. The temperature contributed in the primary shear, chamfer and sticking, sliding zones are expressed as a function of unknown shear angle on the rake face and temperature modified flow stress in each zone. The experiments were carried out on a CNC lathe and surface finish and tool tip wear are measured in process. Machining experiments are conducted. Reasonable agreement is observed under turning with high depth of cut. Results of this research help to guide the design of new cutting tool materials and the studies on evaluation of machining parameters to further advance the productivity of nickel based alloy Hastelloy - 276 machining.

  7. Strain Amount Dependent Grain Size and Orientation Developments during Hot Compression of a Polycrystalline Nickel Based Superalloy

    Directory of Open Access Journals (Sweden)

    Guoai He

    2017-02-01

    Full Text Available Controlling grain size in polycrystalline nickel base superalloy is vital for obtaining required mechanical properties. Typically, a uniform and fine grain size is required throughout forging process to realize the superplastic deformation. Strain amount occupied a dominant position in manipulating the dynamic recrystallization (DRX process and regulating the grain size of the alloy during hot forging. In this article, the high-throughput double cone specimen was introduced to yield wide-range strain in a single sample. Continuous variations of effective strain ranging from 0.23 to 1.65 across the whole sample were achieved after reaching a height reduction of 70%. Grain size is measured to be decreased from the edge to the center of specimen with increase of effective strain. Small misorientation tended to generate near the grain boundaries, which was manifested as piled-up dislocation in micromechanics. After the dislocation density reached a critical value, DRX progress would be initiated at higher deformation region, leading to the refinement of grain size. During this process, the transformations from low angle grain boundaries (LAGBs to high angle grain boundaries (HAGBs and from subgrains to DRX grains are found to occur. After the accomplishment of DRX progress, the neonatal grains are presented as having similar orientation inside the grain boundary.

  8. Effect of hydrogen on deformation structure and properties of CMSX-2 nickel-base single-crystal superalloy

    Science.gov (United States)

    Dollar, M.; Bernstein, I. M.; Walston, S.; Prinz, F.; Domnanovich, A.

    1987-01-01

    Material used in this study was a heat of the alloy CMSX-2. This nickel-based superalloy was provided in the form of oriented single crystals, solutionized for 3 hrs at 1315 C. It was then usually heat treated as follows: 1050 C/16h/air cool + 850 C/48h/air cool. The resulting microstructure is dominated by cuboidal, ordered gamma precipitates with a volume fraction of about 75% and an average size of 0.5 microns. In brief, the most compelling hydrogen induced-changes in deformation structure are: (1) enhanced dislocation accumulation in the gamma matrix; and (2) more extensive cross-slip of superdislocations in the gamma precipitates. The enhanced dislocation density in gamma acts to decrease the mean free path of a superdislocation, while easier cross slip hinders superdislocation movement by providing pinning points in the form of sessile jobs. Both processes contribute to the increase of flow stress and the notable work hardening that occurs prior to fracture.

  9. Analyzing the effect of cutting parameters on surface roughness and tool wear when machining nickel based hastelloy - 276

    Energy Technology Data Exchange (ETDEWEB)

    Khidhir, Basim A; Mohamed, Bashir, E-mail: Basim@student.uniten.edu.my [Department of Mechanical Engineering, College of Engineering, University Tenaga Nasional, 43009 Kajang, Selangor (Malaysia)

    2011-02-15

    Machining parameters has an important factor on tool wear and surface finish, for that the manufacturers need to obtain optimal operating parameters with a minimum set of experiments as well as minimizing the simulations in order to reduce machining set up costs. The cutting speed is one of the most important cutting parameter to evaluate, it clearly most influences on one hand, tool life, tool stability, and cutting process quality, and on the other hand controls production flow. Due to more demanding manufacturing systems, the requirements for reliable technological information have increased. For a reliable analysis in cutting, the cutting zone (tip insert-workpiece-chip system) as the mechanics of cutting in this area are very complicated, the chip is formed in the shear plane (entrance the shear zone) and is shape in the sliding plane. The temperature contributed in the primary shear, chamfer and sticking, sliding zones are expressed as a function of unknown shear angle on the rake face and temperature modified flow stress in each zone. The experiments were carried out on a CNC lathe and surface finish and tool tip wear are measured in process. Machining experiments are conducted. Reasonable agreement is observed under turning with high depth of cut. Results of this research help to guide the design of new cutting tool materials and the studies on evaluation of machining parameters to further advance the productivity of nickel based alloy Hastelloy - 276 machining.

  10. The Effect of Boron and Zirconium on Microstructure and Stress-Rupture Life of Nickel-based Superalloy ATI 718Plus

    Directory of Open Access Journals (Sweden)

    Seyed Ali Hosseini

    2015-12-01

    Full Text Available The effects of boron and zirconium on the microstructure, hardness and stressrupture life of the nickel-based superalloy ATI 718Plus were investigated in this study. Four alloys with different percentages of boron (0.005-0.01 wt.% and zirconium (0-0.1 wt% were cast through a vacuum induction melting furnace and then were rolled. The microstructural studies indicated an increased percentage of δ phase, carbide precipitates and twins in the presence of zirconium. The percentage of carbide (boron carbide precipitates was increased and the solidification range of the alloy was decreased in the presence of boron in the composition. Furthermore, the results obtained from the hardness and stress-rupture tests showed the significant role of both elements in increasing hardness and improved rupture life of the alloy. The maximum rupture life was observed in the alloy which contained the highest percentages of boron and zirconium in its composition. This can be attributed mainly to the increased percentage of δ phase on grain boundaries and their enhanced high-temperature strength.

  11. Nickel-based anodic electrocatalysts for fuel cells and water splitting

    Science.gov (United States)

    Chen, Dayi

    Our world is facing an energy crisis, so people are trying to harvest and utilize energy more efficiently. One of the promising ways to harvest energy is via solar water splitting to convert solar energy to chemical energy stored in hydrogen. Another of the options to utilize energy more efficiently is to use fuel cells as power sources instead of combustion engines. Catalysts are needed to reduce the energy barriers of the reactions happening at the electrode surfaces of the water-splitting cells and fuel cells. Nickel-based catalysts happen to be important nonprecious electrocatalysts for both of the anodic reactions in alkaline media. In alcohol fuel cells, nickel-based catalysts catalyze alcohol oxidation. In water splitting cells, they catalyze water oxidation, i.e., oxygen evolution. The two reactions occur in a similar potential range when catalyzed by nickel-based catalysts. Higher output current density, lower oxidation potential, and complete substrate oxidation are preferred for the anode in the applications. In this dissertation, the catalytic properties of nickel-based electrocatalysts in alkaline medium for fuel oxidation and oxygen evolution are explored. By changing the nickel precursor solubility, nickel complex nanoparticles with tunable sizes on electrode surfaces were synthesized. Higher methanol oxidation current density is achieved with smaller nickel complex nanoparticles. DNA aggregates were used as a polymer scaffold to load nickel ion centers and thus can oxidize methanol completely at a potential about 0.1 V lower than simple nickel electrodes, and the methanol oxidation pathway is changed. Nickel-based catalysts also have electrocatalytic activity towards a wide range of substrates. Experiments show that methanol, ethanol, glycerol and glucose can be deeply oxidized and carbon-carbon bonds can be broken during the oxidation. However, when comparing methanol oxidation reaction to oxygen evolution reaction catalyzed by current nickel-based

  12. STUDY OF THERMAL BEHAVIOUR ON TITANIUM ALLOYS (TI-6AL-4V

    Directory of Open Access Journals (Sweden)

    VASUDEVAN D

    2017-08-01

    Full Text Available Titanium is recognized for its strategic importance as a unique lightweight, high strength alloyed structurally efficient metal for critical, high-performance aircraft, such as jet engine and airframe components. Titanium is called as the "space age metal" and is recognized for its high strength-to-weight ratio. Today, titanium alloys are common, readily available engineered metals that compete directly with stainless steel and Specialty steels, copper alloys, nickel based alloys and composites. Titanium alloys are needed to be heat treated in order to reduce residual stress developed during fabrication and to increase the strength. Titanium (Ti-6Al-4V alloy is an alpha, beta alloy which is solution treated at a temperature of 950 ºC to attain beta phase. This beta phase is maintained by quenching and subsequent aging to increase strength. Thermal cycling process was carried out for Ti-6Al-4V specimens using forced air cooling. Heat treated titanium alloy specimen was used to carry out various tests before and after thermal cycling, The test, like tensile properties, co-efficient of thermal expansion, Microstructure, Compression test, Vickers Hardness was examined by the following test. Coefficient of Thermal expansion was measured using Dilatometer. Tensile test was carried out at room temperature using an Instron type machine. Vickers's hardness measurement was done on the same specimen as used for the microstructural observation from near the surface to the inside specimen. Compression test was carried out at room temperature using an Instron type machine. Ti‐6Al‐4V alloy is a workhorse of titanium industry; it accounts for about 60 percent of the total titanium alloy production. The high cost of titanium makes net shape manufacturing routes very attractive. Casting is a near net shape manufacturing route that offers significant cost advantages over forgings or complicated machined parts.

  13. Development of bonding techniques of W and Cu-alloys for plasma facing components of fusion reactor with HIP method

    International Nuclear Information System (INIS)

    Saito, S.; Fukaya, K.; Ishiyama, S.; Eto, M.; Sato, K.; Akiba, M.

    1998-01-01

    W (tungsten) and Cu (copper)-alloys, like oxygen free high thermal conductivity (OFHC)-copper or dispersion strengthened (DS)-copper, are candidate materials for plasma facing components(PFC) of TOKAMAK type fusion reactor as armor tile and heat sink, respectively. However, PFC are exposed to cyclic high heat load and heavy irradiation by 14 MeV neutrons. Under these conditions, thermal stresses at bonding interface and irradiation damage will decrease the bonding strength between W and Cu alloys. Therefore, it is necessary to develop a reliable bonding techniques in order to make PFC with enough integrity. We have applied the hot isostatic press (HIP) method to bond W with Cu-alloys. In this experiments, to optimize HIP bonding conditions, four point bending tests were performed for different bonding conditions at temperatures from R.T. to 873 K and we obtained an optimum HIP bonding condition for W and OFHC-Cu as 1273 SK x 2 hours x 98 ∼ 147 MPa. Tensile tests were also performed at the same temperature range. The tensile strength of the bonded W / Cu was almost equal to that of OFHC Cu which was HIPed at the same conditions. Tensile specimens were broken at the bonding interface or OFHC-Cu side. Bonding tests of W and DS-Cu showed that HIP was not successful because tungsten oxide was produced at the bonding interface and residual stresses were not relaxed. Therefore, it was concluded that some insert materials will be needed to bond W and DS-Cu. (author)

  14. Metallurgical and mechanical examinations of steel–copper joints arc welded using bronze and nickel-base superalloy filler materials

    International Nuclear Information System (INIS)

    Velu, M.; Bhat, Sunil

    2013-01-01

    Highlights: ► Optical and scanning electron microscopy show defect free weld interfaces. ► Energy dispersive spectroscopy shows low dilution level of the weld by Fe. ► XRD studies show no brittle intermetallic phases in the weld interfaces. ► Weld interfaces did not fail during tensile, transverse bending and impact tests. ► The joint exhibits superior strength properties than that of bronze filler. - Abstract: The paper presents metallurgical and mechanical examinations of joints between dissimilar metals viz. copper (UNSC11000) and alloy steel (En31) obtained by Shielded Metal Arc Welding (SMAW) using two different filler materials, bronze and nickel-base super alloy. The weld bead of the joint with bronze-filler displayed porosity, while that with nickel-filler did not. In tension tests, the weldments with bronze-filler fractured in the centre of the weld, while those with nickel-filler fractured in the heat affected zone (HAZ) of copper. Since the latter exhibited higher strength than the former, all the major tests were undertaken over the joints with nickel-filler alone. Scanning Electron Microscopy (SEM) coupled with Energy Dispersive Spectroscopy (EDS) indicated corrugated weld interfaces and favorable elemental diffusions across them. X-ray diffraction (XRD) studies around the weld interfaces did not reveal any detrimental intermetallic compounds. Transverse bending tests showed that flexural strengths of the weldments were higher than the tensile strengths. Transverse side bend tests confirmed good ductility of the joints. Shear strength of the weld-interface (Cu–Ni or Ni–steel) was higher than the yield strength of weaker metal. Microhardness and Charpy impact values were measured at all the important zones across the weldment

  15. Study of an Al-Si-Cu HPDC alloy with high Zn content for the production of components requiring high ductility and tensile properties

    Energy Technology Data Exchange (ETDEWEB)

    Vicario, Iban; Egizabal, Pedro; Galarraga, Haize; Plaza, Luis Maria; Crespo, Inigo [Fundacion Tecnalia Research and Innovation, Donostia-San Sebastien (Spain). Dept. of foundry processes

    2013-04-15

    Conventional high-pressure die casting aluminium components present certain limitations in terms of mechanical properties attainable due to the intrinsic porosity of the castings as well as the presence of iron-based brittle intermetallic phases. The present work approaches the increase in ductility and tensile strength through the analysis of the effect of the alloying elements of AlSi alloys used for high-pressure die casting. The combination of alloying elements providing the best results in terms of ductility and tensile strength were eventually selected to produce a batch of components that were thoroughly tested. The final alloy had a composition of Si 8.21, Fe 0.78, Cu 1.53, Mn 0.64, Mg 0.46, Ni 0.07, Zn 3.37, Pb 0.34, Sn 0.27, Ti 0.18 and Cr 0.04wt.%. The selected alloy performance was compared to that of the commercial AlSi9Cu3 and Silafont {sup registered} 36 alloys.

  16. Processing of Advanced Cast Alloys for A-USC Steam Turbine Applications

    Science.gov (United States)

    Jablonski, Paul D.; Hawk, Jeffery A.; Cowen, Christopher J.; Maziasz, Philip J.

    2012-02-01

    The high-temperature components within conventional supercritical coal-fired power plants are manufactured from ferritic/martensitic steels. To reduce greenhouse-gas emissions, the efficiency of pulverized coal steam power plants must be increased to as high a temperature and pressure as feasible. The proposed steam temperature in the DOE/NETL Advanced Ultra Supercritical power plant is high enough (760°C) that ferritic/martensitic steels will not work for the majority of high-temperature components in the turbine or for pipes and tubes in the boiler due to temperature limitations of this class of materials. Thus, Ni-based superalloys are being considered for many of these components. Off-the-shelf forged nickel alloys have shown good promise at these temperatures, but further improvements can be made through experimentation within the nominal chemistry range as well as through thermomechanical processing and subsequent heat treatment. However, cast nickel-based superalloys, which possess high strength, creep resistance, and weldability, are typically not available, particularly those with good ductility and toughness that are weldable in thick sections. To address those issues related to thick casting for turbine casings, for example, cast analogs of selected wrought nickel-based superalloys such as alloy 263, Haynes 282, and Nimonic 105 have been produced. Alloy design criteria, melt processing experiences, and heat treatment are discussed with respect to the as-processed and heat-treated microstructures and selected mechanical properties. The discussion concludes with the prospects for full-scale development of a thick section casting for a steam turbine valve chest or rotor casing.

  17. Processing of Advanced Alloys for A-USC Steam Turbine Applications

    Energy Technology Data Exchange (ETDEWEB)

    Jablonski, P. D. [National Energy Technology Laboratory (NETL); Hawk, Jeffrey A. [National Energy Technology Laboratory (NETL); Cowen, Christopher J. [National Energy Technology Laboratory (NETL); Maziasz, Philip J [ORNL

    2010-01-01

    The high-temperature components within conventional supercritical coal-fired power plants are manufactured from ferritic/martensitic steels. To reduce greenhouse-gas emissions, the efficiency of pulverized coal steam power plants must be increased to as high a temperature and pressure as feasible. The proposed steam temperature in the DOE/NETL Advanced Ultra Supercritical power plant is high enough (760 C) that ferritic/martensitic steels will not work for the majority of high-temperature components in the turbine or for pipes and tubes in the boiler due to temperature limitations of this class of materials. Thus, Ni-based superalloys are being considered for many of these components. Off-the-shelf forged nickel alloys have shown good promise at these temperatures, but further improvements can be made through experimentation within the nominal chemistry range as well as through thermomechanical processing and subsequent heat treatment. However, cast nickel-based superalloys, which possess high strength, creep resistance, and weldability, are typically not available, particularly those with good ductility and toughness that are weldable in thick sections. To address those issues related to thick casting for turbine casings, for example, cast analogs of selected wrought nickel-based superalloys such as alloy 263, Haynes 282, and Nimonic 105 have been produced. Alloy design criteria, melt processing experiences, and heat treatment are discussed with respect to the as-processed and heat-treated microstructures and selected mechanical properties. The discussion concludes with the prospects for full-scale development of a thick section casting for a steam turbine valve chest or rotor casing.

  18. [Determination of trace bismuth in iron, steel and alloy by hydride generation-atomic fluorimetry].

    Science.gov (United States)

    Liu, Q

    2000-02-01

    With the aid of hydride generation-atomic fluorimetry, an analysis method by adding thiosemicarbazide-ascorbic acid and phosphoric acid to eliminate the interference of matrix has been developed for the determination of trace bismuth in iron, steel and alloy. The detection limit is Bi = 0.02 microgram.g-1 (3 sigma, n = 11, sample amount 0.2000 g). The method has been applied to determine trace arsenic in middle and low alloy steel, ferro and nickel-based superalloy, nickel-based superalloy, cobalt-based superalloy, copper alloy with satisfactory results.

  19. Influence of directional coarsening on the isothermal high-temperature fatigue behaviour of the monocrystalline nickel-base superalloys CMSX-6 and CMSX-4

    International Nuclear Information System (INIS)

    Ott, M.; Tetzlaff, U.; Mughrabi, H.

    1999-01-01

    The influence of the γ/γ'-morphology, namely cuboidal γ'-particles in a γ-matrix, a plate-like γ/γ'-morphology perpendicular to the stress axis and a plate-like γ/γ'-morphology parallel to the stress axis, on the high-temperature fatigue properties of two monocrystalline [001]-orientated nickel-base superalloys was investigated. Both alloys show that material with a γ/γ'-raft structure parallel to the stress axis exhibits a longer fatigue life compared to material with cuboidal γ'-particles, whereas the fatigue life of material with γ/γ'-rafts perpendicular to the stress axis is reduced compared to material with cuboidal γ'-particles. These results are a consequence of the different modes of fatigue crack propagation observed in the three cases. (orig.)

  20. Application of Electron Beams for Surface Modification of Nickel-base Superalloys

    Energy Technology Data Exchange (ETDEWEB)

    Sah, In Jin; Kim, Dong Hoon; Koo, Ja Hyun; Jang, Chang Heui [KAIST, Daejeon (Korea, Republic of)

    2011-05-15

    Wrought Ni-base superalloy, Alloy 617, is considered as candidate metallic materials for intermediate heat exchanger (IHX) of very high temperature gas-cooled reactors (VHTR). IHX will be exposed to the highest temperature over 900 .deg. C for the various applications including hydrogen production. Chromium is essentially added to make Cr-rich oxide layers on the surface. However, it is reported that Cr{sub 2}O{sub 3} reduction phenomena happens under helium coolant with certain amounts of impurities. Protective oxide layer is necessary for long-term stability of the components, and an excessive supply of resources to make that kind of stable oxide is required near the surface when it is destroyed at operating temperature. In this study, proper depth of Al-rich zone is developed using PVD (Physical Vapor Deposition) and EB (Electron Beam) surface alloying methods. The effects of surface modification on high temperature oxidation and self-healing capability are demonstrated

  1. Effect of microstructure on high-temperature mechanical behavior of nickel-base superalloys for turbine disc applications

    Science.gov (United States)

    Sharpe, Heather Joan

    2007-05-01

    Engineers constantly seek advancements in the performance of aircraft and power generation engines, including, lower costs and emissions, and improved fuel efficiency. Nickel-base superalloys are the material of choice for turbine discs, which experience some of the highest temperatures and stresses in the engine. Engine performance is proportional to operating temperatures. Consequently, the high-temperature capabilities of disc materials limit the performance of gas-turbine engines. Therefore, any improvements to engine performance necessitate improved alloy performance. In order to take advantage of improvements in high-temperature capabilities through tailoring of alloy microstructure, the overall objectives of this work were to establish relationships between alloy processing and microstructure, and between microstructure and mechanical properties. In addition, the projected aimed to demonstrate the applicability of neural network modeling to the field of Ni-base disc alloy development and behavior. The first phase of this work addressed the issue of how microstructure varies with heat treatment and by what mechanisms these structures are formed. Further it considered how superalloy composition could account for microstructural variations from the same heat treatment. To study this, four next-generation Ni-base disc alloys were subjected to various controlled heat-treatments and the resulting microstructures were then quantified. These quantitative results were correlated to chemistry and processing, including solution temperature, cooling rate, and intermediate hold temperature. A complex interaction of processing steps and chemistry was found to contribute to all features measured; grain size, precipitate distribution, grain boundary serrations. Solution temperature, above a certain threshold, and cooling rate controlled grain size, while cooling rate and intermediate hold temperature controlled precipitate formation and grain boundary serrations. Diffusion

  2. 3D Microstructural Architectures for Metal and Alloy Components Fabricated by 3D Printing/Additive Manufacturing Technologies

    Science.gov (United States)

    Martinez, E.; Murr, L. E.; Amato, K. N.; Hernandez, J.; Shindo, P. W.; Gaytan, S. M.; Ramirez, D. A.; Medina, F.; Wicker, R. B.

    The layer-by-layer building of monolithic, 3D metal components from selectively melted powder layers using laser or electron beams is a novel form of 3D printing or additive manufacturing. Microstructures created in these 3D products can involve novel, directional solidification structures which can include crystallographically oriented grains containing columnar arrays of precipitates characteristic of a microstructural architecture. These microstructural architectures are advantageously rendered in 3D image constructions involving light optical microscopy and scanning and transmission electron microscopy observations. Microstructural evolution can also be effectively examined through 3D image sequences which, along with x-ray diffraction (XRD) analysis in the x-y and x-z planes, can effectively characterize related crystallographic/texture variances. This paper compares 3D microstructural architectures in Co-base and Ni-base superalloys, columnar martensitic grain structures in 17-4 PH alloy, and columnar copper oxides and dislocation arrays in copper.

  3. The influence of cobalt on the tensile and stress-rupture properties of the nickel-base superalloy mar-m247

    Science.gov (United States)

    Nathal, M. V.; Maier, R. D.; Ebert, L. J.

    1982-10-01

    The influence of cobalt on the mechanical properties of MAR-M247, a cast nickel-base superalloy, was investigated. Nickel was substituted for cobalt to produce 0, 5, and the standard 10 pct cobalt versions of MAR-M247. Tensile tests were performed between 649 and 982 dgC; stress-rupture tests were conducted at temperatures ranging from 760 to 982 dgC. The tensile properties were not significantly affected by cobalt level, but a slight peak in strength at 5 pct Co was apparent. A -80 °C shift in the peak yield strength temperature as Co level was reduced from 10 to 0 pct was also evident. This behavior was related to a reduction in the γ' volume fraction, an increase in γ' particle size, an increase in W and Ti concentrations in the γ', and a decrease in Cr and Al concentrations in the γ as Co level in MAR-M247 was reduced. Stress-rupture properties, however, were more significantly affected by Co level. The 10 pct Co alloy exhibited rupture lives typically 1.2 times greater than that of the 5 pct Co alloy and 3 times greater than that of the 0 pct Co alloy. The steady state creep rate of the 10 pct Co alloy was generally equal to that of the 5 pct Co alloy, but was only one third as large as the creep rate of the 0 pct Co alloy. This behavior was associated with a decrease in γ' volume fraction and the formation of a grain boundary carbide film as cobalt level was reduced.

  4. Development of a high strength hot isostatically pressed /HIP/ disk alloy, MERL 76

    Science.gov (United States)

    Evans, D. J.; Eng, R. D.

    1980-01-01

    A nickel-based powder metal disk alloy developed for use in advanced commercial gas turbines is described. Consideration is given to final alloy chemistry modifications made to achieve a desirable balance between tensile strength and stress rupture life and ductility. The effects of post-consolidation heat treatment are discussed, the preliminary mechanical properties obtained from full-scale turbine disks are presented.

  5. Analysis of sulphur, phosphorus and silica in metals, alloys, inorganic compounds and solvents

    International Nuclear Information System (INIS)

    Upadhya, J.C.; Naik, S.S.; Khedikar, W.K.; Sudersanan, M.; Mathur, P.K

    1999-10-01

    Procedures for the analysis of sulphur, phosphorus and silica in various metals and alloys like mild steel, carbon steel and stainless steel as well as nickel base alloys are described. Procedures were also developed for the analysis of sulphur in thoria pellets and in other materials like crack check fluids, coal etc. Typical results obtained are summarised. (author)

  6. Evaluation of the Component Chemical Potentials in Analytical Models for Ordered Alloy Phases

    Directory of Open Access Journals (Sweden)

    W. A. Oates

    2011-01-01

    Full Text Available The component chemical potentials in models of solution phases with a fixed number of sites can be evaluated easily when the Helmholtz energy is known as an analytical function of composition. In the case of ordered phases, however, the situation is less straightforward, because the Helmholtz energy is a functional involving internal order parameters. Because of this, the chemical potentials are usually obtained numerically from the calculated integral Helmholtz energy. In this paper, we show how the component chemical potentials can be obtained analytically in ordered phases via the use of virtual cluster chemical potentials. Some examples are given which illustrate the simplicity of the method.

  7. The effects of tantalum on the microstructure of two polycrystalline nickel-base superalloys: B-1900 + Hf and MAR-M247

    Science.gov (United States)

    Janowski, G. M.; Heckel, R. W.; Pletka, B. J.

    1986-11-01

    Changes in the γ/γ'/carbide microstructure as a function of Ta content were studied in conventionally cast B-1900 + Hf and both conventionally cast and directionally solidified MAR-M247.* The effects of tantalum on the microstructure were found to be similar in both nickel-base superalloys. In particular, the γ' and carbide volume fractions increased approximately linearly with tantalum additions in both alloys. The γ' phase compositions did not change as tantalum additions were made with the exception of an increase in the tantalum level. Bulk tantalum additions increased the tantalum, chromium, and cobalt levels of the γ phase in both alloy series. The increase in the concentrations of the latter two elements was attributed to a decrease in the γ phase fraction with increasing bulk tantalum level and nearly constant γ' /γ partitioning ratios. It was demonstrated that the large increase in the γ ' volume fraction was a result of tantalum not affecting the partitioning ratios of the other alloying elements. The addition of tantalum led to a partial replacement of the hafnium in the MC carbides, although the degree of replacement was reduced by the solutionizing and aging heat treat-ment. In addition, chromium-rich M23C6 carbides formed as a result of MC carbide decomposition during heat treatment.

  8. Interaction of horophile impurities in multi-component alloy during their internal adsorption

    International Nuclear Information System (INIS)

    Arkharov, V.I.; Darovskikh, E.G.; Zhuravlev, B.F.; AN Ukrainskoj SSR, Donetsk. Fiziko-Tekhnicheskij Inst.; AN Ukrainskoj SSR, Kiev. Inst. Metallofiziki)

    1975-01-01

    The X-ray spectral analysis was used to investigate into the phenomenon of intercrystalline internal adsorption of different elements present in a multicomponent Nb-base alloy. The samples to be investigated underwent various kinds of heat treatments within the temperature range of 800 to 1800 deg C with different hold-up periods during heating and with different cooling rate. The annealing was performed in a high temperature vacuum furnace. The surface enrichment of the intercrystalline fractures was evaluated from the ratio of the element characteristic line intensity on the X-ray spectrograms of the fractures and sections. The studies have shown, that along with a possible intercrystalline internal adsorption of different impurities, the cases occur when one of the impurities is more readily adsorbed, while suppressing or preventing the adsorption of other elememts. The ''exchange'' of competing impurities proceeds by way of diffusion and is temperature dependent. The intercrystalline internal adsorption of chromium occurs within the temperature range of 1800 to 1500 deg C. Zr exhibits a noticeable intercrystalline internal adsorption at 800 deg C, whereas at 1100 deg and above there exists practically no intercrystalline internal adsorption of Zr. The intercrystalline internal adsorption of W and Mn occurs at about 1800 deg C, that of Mo at 1500 deg C. An evident enrichment of the fracture surfaces with Cu takes place during heating at 1100 deg within 200 hrs after quenching or slow cooling from 1800 deg C. Zirconium not only occupies the places of a possible adsorption in the structure of intercrystalline joints, getting vacant due to Cr adsorption (at 800 deg), but replaces its competitors actively at this temperature

  9. Mechanistic study of nickel based catalysts for oxygen evolution and methanol oxidation in alkaline medium

    Science.gov (United States)

    Chen, Dayi; Minteer, Shelley D.

    2015-06-01

    Nickel based catalysts have been studied as catalysts for either organic compound (especially methanol) oxidation or oxygen evolution reactions in alkaline medium for decades, but methanol oxidation and oxygen evolution reactions occur at a similar potential range and pH with nickel based catalysts. In contrast to previous studies, we studied these two reactions simultaneously under various pH and methanol concentrations with electrodes containing a series of NiOOH surface concentrations. We found that nickel based catalysts are more suitable to be used as oxygen evolution catalysts than methanol oxidation catalysts based on the observation that: The rate-determining step of methanol oxidation involves NiOOH, OH- and methanol while high methanol to OH- ratio could poison the NiOOH sites. Since NiOOH is involved in the rate-determining step, methanol oxidation suffers from high overpotential and oxygen evolution is favored over methanol oxidation in the presence of an equivalent amount (0.1 M) of alkali and methanol.

  10. Industrial based volume manufacturing of lightweight aluminium alloy panel components with high-strength and complex-shape for car body and chassis structures

    Science.gov (United States)

    Anyasodor, Gerald; Koroschetz, Christian

    2017-09-01

    To achieve the high volume manufacture of lightweight passenger cars at economic cost as required in the automotive industry, low density materials and new process route will be needed. While high strength aluminium alloy grades: AA7075 and AA6082 may provide the alternative material solution, hot stamping process used for high-strength and ultrahigh strength steels such as boron steel 22mnb5 can enable the volume manufacture of panel components with high-strength and complex-shape for car body and chassis structures. These aluminium alloy grades can be used to manufacture panel components with possible yield strengths ≥ 500 MPa. Due to the differences in material behaviors, hot stamping process of 22mnb5 cannot be directly applied to high strength aluminium alloy grades. Despite recorded successes in laboratories, researches and niche hot forming processes of high strength aluminium alloy grades, not much have been achieved for adequate and efficient volume manufacturing system applicable in the automotive industry. Due to lack of such system and based on expert knowledge in hot stamping production-line, AP&T presents in this paper a hot stamping processing route for high strength aluminium alloys been suitable for production-line development and volume manufacturing.

  11. Development of Novel Pre-alloyed PM Steels for Optimization of Machinability and Fatigue Resistance of PM Components

    Science.gov (United States)

    Mardan, Milad; Blais, Carl

    2016-03-01

    It is well known that a large proportion of ferrous PM components require secondary machining operations for dimensional conformance or for producing geometrical features that cannot be generated during die compaction. Nevertheless, the machining behavior of PM parts is generally characterized as being "difficult" due to the presence of residual porosity that lowers thermal conductivity and induces interrupted cutting. Several admixed additives such as MnS and BN-h can be used to improve the machining behavior of PM steels. Nevertheless, their negative effect on mechanical properties, especially fatigue resistance, makes their utilization uninteresting for the fabrication of high-performance PM steel components. This article summarizes the work carried out to develop a novel PM steel that was especially engineered to form machinability enhancing precipitates. This new material is pre-alloyed with tin (Sn) in order to form Cu-Sn (Cu(α)) precipitates during transient liquid phase sintering. The newly developed material presents machinability improvement of 165% compared to reference material used in the PM industry as well as increases in toughness and fatigue resistance of 100% and 13%, respectively.

  12. High-cycle notch sensitivity of alloy steel ASTM A743 CA6NM used in hydrogenator turbine components

    Directory of Open Access Journals (Sweden)

    José Alexander Araújo

    2010-10-01

    Full Text Available The presence of notches and other stress concentrations in turbine blades and other notch hydraulic components is a current problem in engineering. It causes a reduction of endurance limit of material. In that sense, specimens of the ASTM A743 CA6NM alloy steel using in several hydrogenator turbine components was tested. The specimens were tested under uniaxial fatigue loading with a load ratio equal to -1, and the considered stress concentration factors, Kt, values, calculated with respect to net area, were 1.55, 2.04 and 2.42. In order to determine the fatigue limit for such notch type, a reduction data method by Dixon and Mood, Staircase method was used. This approach is based on the assumed target distribution of the fatigue limit. For such geometry at least 8 specimens were tested. In addition, the Peterson and Neuber’s notch fatigue factor were compared through fatigue notch reduction factor, Kf, obtained from experimental data. According to results obtained it was possible to conclude that the tested material is less sensitive to notches than the prediction of the Peterson and Neuber’s empirical models.

  13. Reliability Study of Solder Paste Alloy for the Improvement of Solder Joint at Surface Mount Fine-Pitch Components

    Directory of Open Access Journals (Sweden)

    Mohd Nizam Ab. Rahman

    2014-12-01

    Full Text Available The significant increase in metal costs has forced the electronics industry to provide new materials and methods to reduce costs, while maintaining customers’ high-quality expectations. This paper considers the problem of most electronic industries in reducing costly materials, by introducing a solder paste with alloy composition tin 98.3%, silver 0.3%, and copper 0.7%, used for the construction of the surface mount fine-pitch component on a Printing Wiring Board (PWB. The reliability of the solder joint between electronic components and PWB is evaluated through the dynamic characteristic test, thermal shock test, and Taguchi method after the printing process. After experimenting with the dynamic characteristic test and thermal shock test with 20 boards, the solder paste was still able to provide a high-quality solder joint. In particular, the Taguchi method is used to determine the optimal control parameters and noise factors of the Solder Printer (SP machine, that affects solder volume and solder height. The control parameters include table separation distance, squeegee speed, squeegee pressure, and table speed of the SP machine. The result shows that the most significant parameter for the solder volume is squeegee pressure (2.0 mm, and the solder height is the table speed of the SP machine (2.5 mm/s.

  14. Surface Modification Technology of ODS Alloying Treatment by using Laser Heat Source

    International Nuclear Information System (INIS)

    Kim, H. G.; Kim, I. H.; Choi, B. K.; Park, J. Y.; Koo, Y. H.

    2012-01-01

    methods on the zirconium, stainless steel, and nickel base alloy by using the laser source

  15. The Role of the Component Metals in the Toxicity of Military-Grade Tungsten Alloy

    Directory of Open Access Journals (Sweden)

    Christy A. Emond

    2015-12-01

    Full Text Available Tungsten-based composites have been recommended as a suitable replacement for depleted uranium. Unfortunately, one of these mixtures composed of tungsten (W, nickel (Ni and cobalt (Co induced rhabdomyosarcomas when implanted into the leg muscle of laboratory rats and mice to simulate a shrapnel wound. The question arose as to whether the neoplastic effect of the mixture could be solely attributed to one or more of the metal components. To investigate this possibility, pellets with one or two of the component metals replaced with an identical amount of the biologically-inert metal tantalum (Ta were manufactured and implanted into the quadriceps of B6C3F1 mice. The mice were followed for two years to assess potential adverse health effects. Implantation with WTa, CoTa or WNiTa resulted in decreased survival, but not to the level reported for WNiCo. Sarcomas in the implanted muscle were found in 20% of the CoTa-implanted mice and 5% of the WTa- and WCoTa-implanted rats and mice, far below the 80% reported for WNiCo-implanted mice. The data obtained from this study suggested that no single metal is solely responsible for the neoplastic effects of WNiCo and that a synergistic effect of the three metals in tumor development was likely.

  16. Evolution of microstructure in zirconium alloy core components of nuclear reactors during service

    International Nuclear Information System (INIS)

    Griffiths, M.; Coleman, C.E.; Holt, R.A.; Sagat, S.; Urbanic, V.F.; Chow, C.K.

    1993-03-01

    X-ray diffraction and analytical electron microscopy have been used to characterise microstructural and microchemical changes produced by neutron irradiation of Zr-2.5Nb, Zircaloy-2 and Zircaloy-4 nuclear reactor core components. In many cases there is a clear relationship between the radiation damage microstructure and the physical properties of in-service core components. For example, the difference in delayed hydride cracking velocity between the inlet and outlet ends of Zr-2.5Nb pressure tubes in pressurised heavy water reactors can be directly correlated with variations in a-dislocation density and β-Zr phase decomposition. For the same tubes, the variation of fracture toughness has the same fluence dependence as dislocation loop density and improvements in corrosion behaviour can be linked with decreases in the Nb concentration in the α-Zr matrix due to Nb precipitation during irradiation. For pressurised water reactors and boiling water reactors the onset of 'breakaway' growth in Zircaloy-4 guide tubes can be directly correlated with the appearance of basal plane dislocation loops in the microstructure. (author). 37 refs., 28 figs., 4 tabs

  17. Simulating the behaviour of zirconium-alloy components in nuclear reactors

    International Nuclear Information System (INIS)

    Coleman, C.E.

    2001-12-01

    To prevent failure in nuclear components one needs to understand the interactions between adjacent materials and the changes in their physical properties during all phases of reactor operation. Three examples from CANDU reactors are described to illustrate the use of simulations that imitate complicated reactor situations. These are: swelling tests that led to a method for increasing the tolerance or Zircaloy fuel cladding to power ramps; observations of the behaviour of leaking cracks in Zr-2.5Nb pressure tubes that provide confidence in the use of leak-before-break as part of the defence against flaw development; and contact boiling tests on modifications to the surfaces of Zircaloy calandria tubes that enhance the ability of the heavy water moderator to act as a heat sink after a postulated loss-of-coolant accident. (author)

  18. Comparison of electrochemical performance of as-cast Pb-1 wt.% Sn and Pb-1 wt.% Sb alloys for lead-acid battery components

    Energy Technology Data Exchange (ETDEWEB)

    Osorio, Wislei R.; Peixoto, Leandro C.; Garcia, Amauri [Department of Materials Engineering, University of Campinas - UNICAMP, PO Box 612, 13083-970 Campinas, SP (Brazil)

    2010-03-15

    A comparative experimental study of the electrochemical features of as-cast Pb-1 wt.% Sn and Pb-1 wt.% Sb alloys is carried out with a view to applications in the manufacture of lead-acid battery components. The as-cast samples are obtained using a water-cooled unidirectional solidification system. Pb-Sn and Pb-Sb alloy samples having similar coarse cell arrays are subjected to corrosion tests in order to assess the effect of Sn or Sb segregation in the cell boundary on the electrochemical performance. Electrochemical impedance spectroscopy (EIS) diagrams, potentiodynamic polarization curves and an equivalent circuit analysis are used to evaluate the electrochemical parameters in a 0.5 M H{sub 2}SO{sub 4} solution at 25 C. Both the experimental and simulated EIS parameters evidence different kinetics of corrosion. The Pb-1 wt.% Sn alloy is found to have a current density which is of about three times lower than that of the Pb-1 wt.% Sb alloy which indicates that dilute Pb-Sn alloys have higher potential for application as positive grid material in maintenance-free Pb-acid batteries. (author)

  19. Synthesis and Electrocatalytic Performance of Multi-Component Nanoporous PtRuCuW Alloy for Direct Methanol Fuel Cells

    Directory of Open Access Journals (Sweden)

    Xiaoting Chen

    2015-06-01

    Full Text Available We have prepared a multi-component nanoporous PtRuCuW (np-PtRuCuW electrocatalyst via a combined chemical dealloying and mechanical alloying process. The X-ray diffraction (XRD, transmission electron microscopy (TEM and electrochemical measurements have been applied to characterize the microstructure and electrocatalytic activities of the np-PtRuCuW. The np-PtRuCuW catalyst has a unique three-dimensional bi-continuous ligament structure and the length scale is 2.0 ± 0.3 nm. The np-PtRuCuW catalyst shows a relatively high level of activity normalized to mass (467.1 mA mgPt−1 and electrochemically active surface area (1.8 mA cm−2 compared to the state-of-the-art commercial PtC and PtRu catalyst at anode. Although the CO stripping peak of np-PtRuCuW 0.47 V (vs. saturated calomel electrode, SCE is more positive than PtRu, there is a 200 mV negative shift compared to PtC (0.67 V vs. SCE. In addition, the half-wave potential and specific activity towards oxygen reduction of np-PtRuCuW are 0.877 V (vs. reversible hydrogen electrode, RHE and 0.26 mA cm−2, indicating a great enhancement towards oxygen reduction than the commercial PtC.

  20. Dual-Alloy Disks are Formed by Powder Metallurgy

    Science.gov (United States)

    Harf, F. H.; Miner, R. V.; Kortovich, C. S.; Marder, J. M.

    1982-01-01

    High-performance disks have widely varying properties from hub to rim. Dual property disk is fabricated using two nickel-base alloys, AF-115 for rim and Rene 95 for hub. Dual-alloy fabrication may find applications in automobiles, earth-moving equipment, and energy conversion systems as well as aircraft powerplants. There is potential for such applications as shafts, gears, and blades.

  1. The promotion of Ru on topologically close-packed phase precipitation in the high Cr-containing (∼9wt.%) nickel-base single crystal superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Lv, Xianzi [Key Laboratory for Liquid-Solid Structural Evolution & Processing of Materials, Ministry of Education, Shandong University, Jinan 250061 (China); Zhang, Jianxin, E-mail: jianxin@sdu.edu.cn [Key Laboratory for Liquid-Solid Structural Evolution & Processing of Materials, Ministry of Education, Shandong University, Jinan 250061 (China); Feng, Qiang [State Key Laboratory for Advanced Metals and Material, University of Science and Technology Beijing, Beijing 100083 (China); National Center for Materials Service Safety, University of Science and Technology Beijing, Beijing 100083 (China)

    2015-11-05

    The partitioning behaviors of alloying elements Cr, Co, Al, Ta, etc. on the γ and γ′ phases of high Cr-containing (∼9wt.%) nickel-base single crystal superalloys have been investigated with and without the addition of 3wt.% Ru. The “reverse partitioning effect” occurs, which means that the addition of Ru causes the partition of Cr and Co into γ′ phase, while Al an Ta concentrate into γ matrix. However, Ru promotes the precipitation of topologically close-packed (TCP) phases, since the diffusion coefficient between the TCP phase and the matrix interface increases with the diffusion behaviors of refractory elements. For the coarsening and slightly rafting of γ′ phases, the increase of elemental diffusion plays much more important role in its kinetic process than the decrease of lattice misfit. - Highlights: • The high Cr-containing (∼9wt.%) superalloys are chosen in this study. • The “reverse partitioning” behavior occurs with the addition of 3wt.% Ru. • Ru promotes the precipitation of topologically close-packed (TCP) phases. • Ru accelerates the diffusion process of alloying elements. • Increase of elemental diffusion plays important role in coarsening of γʹ phases.

  2. Degradation of bioabsorbable Mg-based alloys: Assessment of the effects of insoluble corrosion products and joint effects of alloying components on mammalian cells.

    Science.gov (United States)

    Grillo, Claudia A; Alvarez, Florencia; Fernández Lorenzo de Mele, Mónica A

    2016-01-01

    This work is focused on the processes occurring at the bioabsorbable metallic biomaterial/cell interfaces that may lead to toxicity. A critical analysis of the results obtained when degradable metal disks (pure Mg and rare earth-containing alloys (ZEK100 alloys)) are in direct contact with cell culture and those obtained with indirect methods such as the use of metal salts and extracts was made. Viability was assessed by Acridine Orange dye, neutral red and clonogenic assays. The effects of concentration of corrosion products and possible joint effects of the binary and ternary combinations of La, Zn and Mg ions, as constituents of ZEK alloys, were evaluated on a mammalian cell culture. In all cases more detrimental effects were found for pure Mg than for the alloys. Experiments with disks showed that gradual alterations in pH and in the amount of corrosion products were better tolerated by cells and resulted in higher viability than abrupt changes. In addition, viability was dependent on the distance from the source of ions. Experiments with extracts showed that the effect of insoluble degradation products was highly detrimental. Indirect tests with Zn ions revealed that harmful effects may be found at concentrations ≥ 150 μM and at ≥ 100 μM in mixtures with Mg. These mixtures lead to more deleterious effects than single ions. Results highlight the need to develop a battery of tests to evaluate the biocompatibility of bioabsorbable biomaterials. Copyright © 2015 Elsevier B.V. All rights reserved.

  3. Investigation of grain competitive growth during directional solidification of single-crystal nickel-based superalloys

    International Nuclear Information System (INIS)

    Zhao, Xinbao; Liu, Lin; Zhang, Jun

    2015-01-01

    Grain competitive growth of nickel-based single-crystal superalloys during directional solidification was investigated. A detailed characterization of bi-crystals' competitive growth was performed to explore the competitive grain evolution. It was found that high withdrawal rate improved the efficiency of grain competitive growth. The overgrowth rate was increased when the misorientation increased. Four patterns of grain competitive growth with differently oriented dispositions were characterized. The results indicated that the positive branching of the dendrites played a significant role in the competitive growth process. The effect of crystal orientation and heat flow on the competitive growth can be attributed to the blocking mechanism between the adjacent grains. (orig.)

  4. Microstructural investigation of thermally aged nickel-based superalloy 718Plus

    International Nuclear Information System (INIS)

    Whitmore, Lawrence; Ahmadi, Mohammad Reza; Stockinger, Martin; Povoden-Karadeniz, Erwin; Kozeschnik, Ernst; Leitner, Harald

    2014-01-01

    The effects of thermal aging upon the nickel-based 718Plus superalloy are investigated and modelled. Yield strength and micro-hardness measurements are made after solution annealing and after aging at 788 °C for 4 h. In order to explain the differences in strength and hardness, a detailed investigation of the microstructure is performed using transmission electron microscopy. The size and phase fraction of the γ′ precipitates are measured and related to the measured hardness and yield strength using a theoretical model of precipitation strengthening based on the shearing of precipitates in terms of coherency strengthening and the formation of an antiphase boundary

  5. Non-alloyed Ni3Al based alloys – preparation and evaluation of mechanical properties

    Directory of Open Access Journals (Sweden)

    J. Malcharcziková

    2013-07-01

    Full Text Available The paper reports on the fabrication and mechanical properties of Ni3Al based alloy, which represents the most frequently used basic composition of nickel based intermetallic alloys for high temperature applications. The structure of the alloy was controlled through directional solidification. The samples had a multi-phase microstructure. The directionally solidified specimens were subjected to tensile tests with concurrent measurement of acoustic emission (AE. The specimens exhibited considerable room temperature ductility before fracture. During tensile testing an intensive AE was observed.

  6. TEM investigation of dynamic strain ageing behaviour in alloy 718

    International Nuclear Information System (INIS)

    Sundararaman, M.; Nalawade, Sachin; Verma, Amit; Singh, J.B.; Kishore, R.

    2010-01-01

    Dynamic strain aging (DSA) is a time dependent strengthening phenomenon caused by interactions between mobile dislocations and diffusing solute atoms. This phenomenon has been widely studied in many iron based alloys, steels, aluminium alloys and nickel base superalloys because of its effect on manufacturing processes and mechanical properties such as strength, ductility, fatigue behaviour, creep resistance etc. The present paper describes the results of detailed transmission electron microscopic investigations carried out on tensile tested Alloy 718 specimens in three microstructural conditions of the alloy namely, solution treated (ST), γ precipitated (STA) and δ precipitated (DELTA) with a view to elucidate the mechanism responsible for serrated yielding behaviour

  7. Using laser-induced breakdown spectroscopy on vacuum alloys-production process for elements concentration analysis

    Science.gov (United States)

    Zhao, Tianzhuo; Fan, Zhongwei; Lian, Fuqiang; Liu, Yang; Lin, Weiran; Mo, Zeqiang; Nie, Shuzhen; Wang, Pu; Xiao, Hong; Li, Xin; Zhong, Qixiu; Zhang, Hongbo

    2017-11-01

    Laser-induced breakdown spectroscopy (LIBS) utilizing an echelle spectrograph-ICCD system is employed for on-line analysis of elements concentration in a vacuum induction melting workshop. Active temperature stabilization of echelle spectrometer is implemented specially for industrial environment applications. The measurement precision is further improved by monitoring laser parameters, such as pulse energy, spatial and temporal profiles, in real time, and post-selecting laser pulses with specific pulse energies. Experimental results show that major components of nickel-based alloys are stable, and can be well detected. By using internal standard method, calibration curves for chromium and aluminum are obtained for quantitative determination, with determination coefficient (relative standard deviation) to be 0.9559 (< 2.2%) and 0.9723 (< 2.8%), respectively.

  8. In vitro profiling of epigenetic modifications underlying heavy metal toxicity of tungsten-alloy and its components

    International Nuclear Information System (INIS)

    Verma, Ranjana; Xu, Xiufen; Jaiswal, Manoj K.; Olsen, Cara; Mears, David; Caretti, Giuseppina; Galdzicki, Zygmunt

    2011-01-01

    Tungsten-alloy has carcinogenic potential as demonstrated by cancer development in rats with intramuscular implanted tungsten-alloy pellets. This suggests a potential involvement of epigenetic events previously implicated as environmental triggers of cancer. Here, we tested metal induced cytotoxicity and epigenetic modifications including H3 acetylation, H3-Ser10 phosphorylation and H3-K4 trimethylation. We exposed human embryonic kidney (HEK293), human neuroepithelioma (SKNMC), and mouse myoblast (C2C12) cultures for 1-day and hippocampal primary neuronal cultures for 1-week to 50-200 μg/ml of tungsten-alloy (91% tungsten/6% nickel/3% cobalt), tungsten, nickel, and cobalt. We also examined the potential role of intracellular calcium in metal mediated histone modifications by addition of calcium channel blockers/chelators to the metal solutions. Tungsten and its alloy showed cytotoxicity at concentrations > 50 μg/ml, while we found significant toxicity with cobalt and nickel for most tested concentrations. Diverse cell-specific toxic effects were observed, with C2C12 being relatively resistant to tungsten-alloy mediated toxic impact. Tungsten-alloy, but not tungsten, caused almost complete dephosphorylation of H3-Ser10 in C2C12 and hippocampal primary neuronal cultures with H3-hypoacetylation in C2C12. Dramatic H3-Ser10 dephosphorylation was found in all cobalt treated cultures with a decrease in H3 pan-acetylation in C2C12, SKNMC and HEK293. Trimethylation of H3-K4 was not affected. Both tungsten-alloy and cobalt mediated H3-Ser10 dephosphorylation were reversed with BAPTA-AM, highlighting the role of intracellular calcium, confirmed with 2-photon calcium imaging. In summary, our results for the first time reveal epigenetic modifications triggered by tungsten-alloy exposure in C2C12 and hippocampal primary neuronal cultures suggesting the underlying synergistic effects of tungsten, nickel and cobalt mediated by changes in intracellular calcium homeostasis and

  9. Kink structures induced in nickel-based single crystal superalloys by high-Z element migration

    Energy Technology Data Exchange (ETDEWEB)

    Sun, Fei; Zhang, Jianxin [Key Laboratory for Liquid Structure and Heredity of Materials, Ministry of Education, Shandong University, Jinan 250061 (China); Mao, Shengcheng [Institute of Microstructure and Property of Advanced Materials, Beijing University of Technology, Beijing 100124 (China); Jiang, Ying [Center of Electron Microscopy and State Key Laboratory of Silicon Materials, Department of Materials Science and Engineering, Zhejiang University, Hangzhou 310027 (China); Feng, Qiang [National Center for Materials Service Safety, University of Science and Technology Beijing, Beijing 100083 (China); State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Shen, Zhenju; Li, Jixue; Zhang, Ze [Center of Electron Microscopy and State Key Laboratory of Silicon Materials, Department of Materials Science and Engineering, Zhejiang University, Hangzhou 310027 (China); Han, Xiaodong [Institute of Microstructure and Property of Advanced Materials, Beijing University of Technology, Beijing 100124 (China)

    2015-01-05

    Highlights: • Innovative kink structures generate at the γ/γ′ interfaces in the crept superalloy. • Clusters of heavy elements congregate at the apex of the kinks. • Dislocation core absorbs hexagonal structural high-Z elements. - Abstract: Here, we investigate a new type of kink structure that is found at γ/γ′ interfaces in nickel-based single crystal superalloys. We studied these structures at the atomic and elemental level using aberration corrected high-angle annular dark-field scanning transmission electron microscopy (HAADF-STEM). The core of the dislocation absorbs high-Z elements (i.e., Co and Re) that adopt hexagonal arrangements, and it extrudes elements (i.e., Ni and Al) that adopt face centered cubic (fcc) structures. High-Z elements (i.e., Ta and W) and Cr, which is a low-Z element, are stabilized in body centered cubic (bcc) arrangements; Cr tends to behave like Re. High-Z elements, which migrate and adopt a hexagonal structure, induce kink formation at γ/γ′ interfaces. This process must be analyzed to fully understand the kinetics and dynamics of creep in nickel-based single crystal superalloys.

  10. Degradation of bioabsorbable Mg-based alloys: Assessment of the effects of insoluble corrosion products and joint effects of alloying components on mammalian cells

    Energy Technology Data Exchange (ETDEWEB)

    Grillo, Claudia A.; Alvarez, Florencia [Instituto de Investigaciones Fisicoquímicas Teóricas y Aplicadas (INIFTA), CCT La Plata-CONICET, Facultad de Ciencias Exactas, Departamento de Química, Universidad Nacional de La Plata, Casilla de Correo 16, Sucursal 4, 1900 La Plata (Argentina); Fernández Lorenzo de Mele, Mónica A., E-mail: mmele@inifta.unlp.edu.ar [Instituto de Investigaciones Fisicoquímicas Teóricas y Aplicadas (INIFTA), CCT La Plata-CONICET, Facultad de Ciencias Exactas, Departamento de Química, Universidad Nacional de La Plata, Casilla de Correo 16, Sucursal 4, 1900 La Plata (Argentina); Facultad de Ingeniería, Universidad Nacional de La Plata, Calle 1 esq. 47, 1900 La Plata (Argentina)

    2016-01-01

    This work is focused on the processes occurring at the bioabsorbable metallic biomaterial/cell interfaces that may lead to toxicity. A critical analysis of the results obtained when degradable metal disks (pure Mg and rare earth-containing alloys (ZEK100 alloys)) are in direct contact with cell culture and those obtained with indirect methods such as the use of metal salts and extracts was made. Viability was assessed by Acridine Orange dye, neutral red and clonogenic assays. The effects of concentration of corrosion products and possible joint effects of the binary and ternary combinations of La, Zn and Mg ions, as constituents of ZEK alloys, were evaluated on a mammalian cell culture. In all cases more detrimental effects were found for pure Mg than for the alloys. Experiments with disks showed that gradual alterations in pH and in the amount of corrosion products were better tolerated by cells and resulted in higher viability than abrupt changes. In addition, viability was dependent on the distance from the source of ions. Experiments with extracts showed that the effect of insoluble degradation products was highly detrimental. Indirect tests with Zn ions revealed that harmful effects may be found at concentrations ≥ 150 μM and at ≥ 100 μM in mixtures with Mg. These mixtures lead to more deleterious effects than single ions. Results highlight the need to develop a battery of tests to evaluate the biocompatibility of bioabsorbable biomaterials. - Highlights: • A metal disk setup is better in simulating in vivo situations than extracts and salts. • The biodegradation process and cell metabolism were interdependent. • Zn (100 μM) and Mg (8.2 × 10{sup 3} μM) mixtures are more toxic than single Zn or Mg. • Insoluble degradation products of Mg showed high negative effect on cell viability.

  11. Degradation of bioabsorbable Mg-based alloys: Assessment of the effects of insoluble corrosion products and joint effects of alloying components on mammalian cells

    International Nuclear Information System (INIS)

    Grillo, Claudia A.; Alvarez, Florencia; Fernández Lorenzo de Mele, Mónica A.

    2016-01-01

    This work is focused on the processes occurring at the bioabsorbable metallic biomaterial/cell interfaces that may lead to toxicity. A critical analysis of the results obtained when degradable metal disks (pure Mg and rare earth-containing alloys (ZEK100 alloys)) are in direct contact with cell culture and those obtained with indirect methods such as the use of metal salts and extracts was made. Viability was assessed by Acridine Orange dye, neutral red and clonogenic assays. The effects of concentration of corrosion products and possible joint effects of the binary and ternary combinations of La, Zn and Mg ions, as constituents of ZEK alloys, were evaluated on a mammalian cell culture. In all cases more detrimental effects were found for pure Mg than for the alloys. Experiments with disks showed that gradual alterations in pH and in the amount of corrosion products were better tolerated by cells and resulted in higher viability than abrupt changes. In addition, viability was dependent on the distance from the source of ions. Experiments with extracts showed that the effect of insoluble degradation products was highly detrimental. Indirect tests with Zn ions revealed that harmful effects may be found at concentrations ≥ 150 μM and at ≥ 100 μM in mixtures with Mg. These mixtures lead to more deleterious effects than single ions. Results highlight the need to develop a battery of tests to evaluate the biocompatibility of bioabsorbable biomaterials. - Highlights: • A metal disk setup is better in simulating in vivo situations than extracts and salts. • The biodegradation process and cell metabolism were interdependent. • Zn (100 μM) and Mg (8.2 × 10 3 μM) mixtures are more toxic than single Zn or Mg. • Insoluble degradation products of Mg showed high negative effect on cell viability.

  12. Creep-Fatigue Behavior of Alloy 617 at 850°C

    Energy Technology Data Exchange (ETDEWEB)

    Carroll, Laura [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2015-05-01

    Creep-fatigue deformation is expected to be a significant contributor to the potential factors that limit the useful life of the Intermediate Heat Exchanger (IHX) in the Very High Temperature Reactor (VHTR) nuclear system.[1] The IHX of a high temperature gas reactor will be subjected to a limited number of transient cycles due to start-up and shut-down operations imparting high local stresses on the component. This cycling introduces a creep-fatigue type of interaction as dwell times occur intermittently. The leading candidate alloy for the IHX is a nickel-base solid solution strengthened alloy, Alloy 617, which must safely operate near the expected reactor outlet temperature of up to 950 °C.[1] This solid solution strengthened nickel-base alloy provides an interesting creep-fatigue deformation case study because it has characteristics of two different alloy systems for which the cyclic behavior has been extensively investigated. Compositionally, it resembles nickel-base superalloys, such as Waspalloy, IN100, and IN718, with the exception of its lower levels of Al. At temperatures above 800 °C, the microstructure of Alloy 617, however, does not contain the ordered ?’ or ?’’ phases. Thus microstructurally, it is more similar to an austenitic stainless steel, such as 316 or 304, or Alloy 800H comprised of a predominantly solid solution strengthened matrix phase with a dispersion of inter- and intragranular carbides. Previous studies of the creep-fatigue behavior of Alloy 617 at 950 °C indicate that the fatigue life is reduced when a constant strain dwell is added at peak tensile strain.[2-5] This results from the combination of faster crack initiation occurring at surface-connected grain boundaries due to oxidation from the air environment along with faster, and intergranular, crack propagation resulting from the linking of extensive interior grain boundary cracking.[3] Saturation, defined as the point at which further increases in the strain

  13. Assessment and selection of materials for ITER in-vessel components

    Science.gov (United States)

    Kalinin, G.; Barabash, V.; Cardella, A.; Dietz, J.; Ioki, K.; Matera, R.; Santoro, R. T.; Tivey, R.; ITER Home Teams

    2000-12-01

    During the international thermonuclear experimental reactor (ITER) engineering design activities (EDA) significant progress has been made in the selection of materials for the in-vessel components of the reactor. This progress is a result of the worldwide collaboration of material scientists and industries which focused their effort on the optimisation of material and component manufacturing and on the investigation of the most critical material properties. Austenitic stainless steels 316L(N)-IG and 316L, nickel-based alloys Inconel 718 and Inconel 625, Ti-6Al-4V alloy and two copper alloys, CuCrZr-IG and CuAl25-IG, have been proposed as reference structural materials, and ferritic steel 430, and austenitic steel 304B7 with the addition of boron have been selected for some specific parts of the ITER in-vessel components. Beryllium, tungsten and carbon fibre composites are considered as plasma facing armour materials. The data base on the properties of all these materials is critically assessed and briefly reviewed in this paper together with the justification of the material selection (e.g., effect of neutron irradiation on the mechanical properties of materials, effect of manufacturing cycle, etc.).

  14. Development of oxide dispersion strengthened turbine blade alloy by mechanical alloying

    Science.gov (United States)

    Merrick, H. F.; Curwick, L. R. R.; Kim, Y. G.

    1977-01-01

    There were three nickel-base alloys containing up to 18 wt. % of refractory metal examined initially for oxide dispersion strengthening. To provide greater processing freedom, however, a leaner alloy was finally selected. This base alloy, alloy D, contained 0.05C/15Cr / 2Mo/4W/2Ta/4.5Al/2.Ti/015Zr/0.01-B/Bal. Ni. Following alloy selection, the effect of extrusion, heat treatment, and oxide volume fraction and size on microstructure and properties were examined. The optimum structure was achieved in zone annealed alloy D which contained 2.5 vol. % of 35 mm Y2O3 and which was extruded 16:1 at 1038 C.

  15. Electrodeposition of engineering alloy coatings

    DEFF Research Database (Denmark)

    Christoffersen, Lasse

    Nickel based electrodeposited alloys were investigated with respect to their deposition process, heat treatment, hardness, corrosion resistance and combined wear-corrosion resistance. The investigated alloys were Ni-B, Ni-P and Ni-W, which are not fully developed for industrial utilisation...... at the moment. It was the intention of this study to investigate whether the mentioned alloy processes are able to substitute conventional deposition techniques for wear and corrosion resistance, namely Ni-P produced by electroless deposition and electrodeposited hard chromium. The considerations...... for substitution focussed on were increased deposition rates as well as improved corrosion and wear resistance.Some systems exhibited interesting deposition rates. Examples are 178 µm per hour of Ni-P(6), 85 µm per hour of Ni-P(15), 142 µm per hour of Ni-W(44) and 62 µm per hour of Ni-B(0.8) (weight percentages...

  16. Comparison of laboratory and field experience of PWSCC in Alloy 182 weld metal

    Energy Technology Data Exchange (ETDEWEB)

    Scott, P.; Meunier, M.-C.; Steltzlen, F. [AREVA NP, Tour AREVA, Paris La Defense (France); Calonne, O.; Foucault, M. [AREVA NP, Centre Technique, Le Creusot Cedex (France); Combrade, P. [ACXCOR, Saint Etienne (France); Amzallag, C. [EDF, SEPTEN, Villeurbanne (France)

    2007-07-01

    Laboratory studies of stress corrosion cracking of the nickel base weld metal, Alloy 182, in simulated PWR primary water suggest similar resistance to crack initiation and somewhat enhanced propagation rates relative to wrought Alloy 600. By contrast, field experience of cracking in the primary circuits of PWRs shows in general much better performance for Alloy 182 relative to Alloy 600 than would be anticipated from laboratory studies. This paper endeavours to resolve this apparent conundrum. It draws on the conclusions of recent research that has focussed on the role of surface finish, particularly cold work and residual stresses resulting from different fabrication processes, on the risk of initiating IGSCC in nickel base alloys in PWR primary water. It also draws on field experience of stress corrosion cracking that highlights the important role of surface finish for crack initiation. (author)

  17. Comparison between the X-ray fluorescence technique and inductive coupling plasma for the analysis of high alloys in solid state

    International Nuclear Information System (INIS)

    Lombardi Neto, A.; Casteletti, L.C.

    1989-01-01

    The benefits of the Solid Sampling ICP (55 ICP) technique for the analysis of high alloys are presented and some facts of this new technique are discussed. The global calibration of nickel base alloys is used to illustrate the powerful capability of this method in fast chemical analyses. (author) [pt

  18. The Effect of Applied Pressure During Feeding of Critical Cast Aluminum Alloy Components With Particular Reference to Fatigue Resistance

    Energy Technology Data Exchange (ETDEWEB)

    J.T. Berry; R. Luck; B. Zhang; R.P. Taylor

    2003-06-30

    the medium to long freezing range alloys of aluminum such as A356, A357, A206, 319 for example are known to exhibit dispersed porosity, which is recognized as a factor affecting ductility, fracture toughness, and fatigue resistance of light alloy castings. The local thermal environment, for example, temperature gradient and freezing from velocity, affect the mode of solidification which, along with alloy composition, heat treatment, oxide film occlusion, hydrogen content, and the extent to which the alloy contracts on solidification, combine to exert strong effects on the porosity formation in such alloys. In addition to such factors, the availability of liquid metal and its ability to flow through the partially solidified casting, which will be affect by the pressure in the liquid metal, must also be considered. The supply of molten metal will thus be controlled by the volume of the riser available for feeding the particular casting location, its solidification time, and its location together with any external pressure that might be applied at the riser.

  19. The effect lead impurities on the corrosion resistance of alloy 600 and alloy 690 in high temperature water

    International Nuclear Information System (INIS)

    Sakai, T.; Nakagomi, N.; Kikuchi, T.; Aoki, K.; Nakayasu, F.; Yamakawa, K.

    1998-01-01

    Degradation of nickel-based alloy steam generator (SG) tubing caused by lead-induced corrosion has been reported recently in some PWR plants. Several laboratory studies also have shown that lead causes intergranular or transgranular stress corrosion cracking (IGSCC or TGSCC) of the tubing materials. Information from previous studies suggests two possible explanations for the mechanism of lead-induced corrosion. One is selective dissolution of tube metal elements, resulting in formation of a lead-containing nickel-depleted oxide film as observed in mildly acidic environments. The other explanation is an increase in potential, as has been observed in lead-contaminated caustic environments, although not in all volatile treatment (AVT) water such as the ammonium-hydrazine water chemistry. These observation suggest that an electrochemical reaction between metal elements and dissolved lead might be the cause of lead-induced corrosion. The present work was undertaken to clarify the lead-induced corrosion mechanism of nickel-based alloys from an electrochemical viewpoint, focusing on mildly acidic and basic environments. These are the probable pH conditions in the crevice region between the tube and tube support plate of the SG where corrosion damage could occur. Measurements of corrosion potential and electrochemical polarization of nickel-based alloys were performed to investigate the effect of lead on electrochemical behavior of the alloys. Then, constant extension rate tests (CERT) were carried out to determine the corrosion susceptibility of the alloys in a lead-contaminated environment. (J.P.N.)

  20. The interrelation between mechanical properties, corrosion resistance and microstructure of Pb-Sn casting alloys for lead-acid battery components

    Energy Technology Data Exchange (ETDEWEB)

    Peixoto, Leandro C.; Osorio, Wislei R.; Garcia, Amauri [Department of Materials Engineering, University of Campinas - UNICAMP, PO Box 6122, 13083-970, Campinas - SP (Brazil)

    2010-01-15

    It is well known that there is a strong influence of thermal processing variables on the solidification structure and as a direct consequence on the casting final properties. The morphological microstructural parameters such as grain size and cellular or dendritic spacings will depend on the heat transfer conditions imposed by the metal/mould system. There is a need to improve the understanding of the interrelation between the microstructure, mechanical properties and corrosion resistance of dilute Pb-Sn casting alloys which are widely used in the manufacture of battery components. The present study has established correlations between cellular microstructure, ultimate tensile strength and corrosion resistance of Pb-1 wt% Sn and Pb-2.5 wt% Sn alloys by providing a combined plot of these properties as a function of cell spacing. It was found that a compromise between good corrosion resistance and good mechanical properties can be attained by choosing an appropriate cell spacing range. (author)

  1. The microstructure of heat-treated nickel-based superalloy 718Plus

    International Nuclear Information System (INIS)

    Whitmore, Lawrence; Ahmadi, Mohammad Reza; Guetaz, Laure; Leitner, Harald; Povoden-Karadeniz, Erwin; Stockinger, Martin; Kozeschnik, Ernst

    2014-01-01

    The microstructure of thermally aged nickel-based 718Plus superalloy is investigated using transmission electron microscopy (TEM). Solution annealing at 980 °C for 30 min is followed by either the standard quenching to room temperature or quenching directly to 788 °C, before isothermal aging at 788 °C for four hours. Micro-hardness and yield strength are measured to compare the effects of the two variations. The size and phase fraction of γ′ precipitates are measured using dark-field TEM and related to the hardness and yield strength through a theoretical model based on coherency and antiphase boundary effects. A population of very small sub-precipitates is observed and the larger γ′ precipitates are investigated in detail using high resolution scanning TEM to reveal information about the chemical ordering

  2. Constitutive Model Based on Dynamic Recrystallization Behavior during Thermal Deformation of a Nickel-Based Superalloy

    Directory of Open Access Journals (Sweden)

    Peng Zhang

    2016-07-01

    Full Text Available The thermal deformation and dynamic recrystallization (DRX behavior of a nickel-based superalloy were investigated by the thermal compression test. The experimental results show that the process parameters have great influence on the flow stress of the superalloy. In addition, there is an inflection point on the DRX softening stage of the work-hardening rate versus stress curve. DRX under the conditions of higher temperatures and lower strain rates easily occurs when the strain reaches a critical level. Based on the classical dislocation density theory and the DRX kinetics models, a two-stage constitutive model considering the effect of work hardening-dynamic recovery and DRX is developed for the superalloy. Comparisons between the predicted and experimental data indicate that the values predicted by the proposed constitutive model are in good agreement with the experimental results.

  3. Misorientation related microstructure at the grain boundary in a nickel-based single crystal superalloy

    International Nuclear Information System (INIS)

    Huang, Ming; Zhuo, Longchao; Liu, Zhanli; Lu, Xiaogang; Shi, Zhenxue; Li, Jiarong; Zhu, Jing

    2015-01-01

    The mechanical properties of nickel-based single crystal superalloys deteriorate with increasing misorientation, thus the finished product rate of the casting of single crystal turbine airfoils may be reduced due to the formation of grain boundaries especially when the misorientation angle exceeds to some extent. To this day, evolution of the microstructures at the grain boundaries with misorientation and the relationship between the microstructures and the mechanical properties are still unclear. In this work a detailed characterization of the misorientation related microstructure at the grain boundary in DD6 single crystal superalloy has been carried out using scanning electron microscopy (SEM) and transmission electron microscopy (TEM) techniques; the elemental distribution at the grain boundaries has been analyzed by energy dispersive (EDS) X-ray mapping; and the effect of precipitation of μ phases at the grain boundary on the mechanical property has been evaluated by finite element calculation. It is shown that the proportion of γ phase at the grain boundaries decreases, while the proportion of γ′ phase at the grain boundaries increases with increasing misorientation; the μ phase is precipitated at the grain boundaries when the misorientation angle exceeds about 10° and thus it could lead to a dramatic deterioration of the mechanical properties, as well as that the enrichment of Re and W gradually disappears as the misorientation angle increases. All these factors may result in the degradation of the mechanical properties at the grain boundaries as the misorientation increases. Furthermore, the finite element calculation confirms that precipitation of μ phases at the grain boundary is responsible for the significant deterioration of the mechanical properties when the misorientation exceeds about 10°. This work provides a physical imaging of the microstructure for understanding the relationship between the mechanical properties and the misorientation

  4. Rheo-processing of semi-solid metal alloys: a new technology for manufacturing automotive and aerospace components

    CSIR Research Space (South Africa)

    Ivanchev, L

    2008-01-01

    Full Text Available The latest trend in the automotive industry to produce fuel-efficient vehicles has resulted in the increased use of aluminium and magnesium alloys. Liquid metal high pressure die-casting (HPDC) currently satisfies the bulk of the automotive industry...

  5. Transformed model fitting. A straightforward approach to evaluation of anisotropic SANS from nickel-base single-crystal superalloys

    International Nuclear Information System (INIS)

    Strunz, P.

    1999-01-01

    Schematic description of a special evaluation procedure for data treatment of anisotropic Small-Angle Neutron Scattering (SANS) is presented. The use of the discussed procedure is demonstrated on a data taken from investigation of precipitation in single-crystal nickel-base superalloys. (author)

  6. A Coupled Thermal, Fluid Flow, and Solidification Model for the Processing of Single-Crystal Alloy CMSX-4 Through Scanning Laser Epitaxy for Turbine Engine Hot-Section Component Repair (Part I)

    Science.gov (United States)

    Acharya, Ranadip; Bansal, Rohan; Gambone, Justin J.; Das, Suman

    2014-12-01

    Scanning laser epitaxy (SLE) is a new laser-based additive manufacturing technology under development at the Georgia Institute of Technology. SLE is aimed at the creation of equiaxed, directionally solidified, and single-crystal deposits of nickel-based superalloys through the melting of alloy powders onto superalloy substrates using a fast scanning Nd:YAG laser beam. The fast galvanometer control movement of the laser (0.2 to 2 m/s) and high-resolution raster scanning (20 to 200 µm line spacing) enables superior thermal control over the solidification process and allows the production of porosity-free, crack-free deposits of more than 1000 µm thickness. Here, we present a combined thermal and fluid flow model of the SLE process applied to alloy CMSX-4 with temperature-dependent thermo-physical properties. With the scanning beam described as a moving line source, the instantaneous melt pool assumes a convex hull shape with distinct leading edge and trailing edge characteristics. Temperature gradients at the leading and trailing edges are of order 2 × 105 and 104 K/m, respectively. Detailed flow analysis provides insights on the flow characteristics of the powder incorporating into the melt pool, showing velocities of order 1 × 10-4 m/s. The Marangoni effect drives this velocity from 10 to 15 times higher depending on the operating parameters. Prediction of the solidification microstructure is based on conditions at the trailing edge of the melt pool. Time tracking of solidification history is incorporated into the model to couple the microstructure prediction model to the thermal-fluid flow model, and to predict the probability of the columnar-to-equiaxed transition. Qualitative agreement is obtained between simulation and experimental result.

  7. Development of bonding techniques between W and Cu-alloys for plasma facing components by HIP method (3). Bonding tests with Au-foil insert

    International Nuclear Information System (INIS)

    Saito, Shigeru

    2002-07-01

    In recent years, it has been considered that W (tungsten) is one of candidate materials for armor tiles of plasma a facing components (PFC), like first wall or divertor, of fusion reactor. On the other hand, Cu-alloys, like OFHC-Cu or DS-Cu, are proposed as heat sink materials behind the plasma facing materials because of its high thermal conductivity. It is necessary to develop a reliable bonding techniques in order to fabricate PFC. JAERI has developed the hot isostatic press (HIP) bonding process to bond W with Cu-alloys. In this experiments, bonding tests with Au-foil insert were performed. We could get the best HIP bonding conditions for W and Cu-alloys with Au-foil as 1123K x 2hours x 147MPa. It was shown that the HIP temperature was 150K lower than that of without Au-foil. Furthermore, the tensile strength was similar to that of with without Au-foil. (author)

  8. Development of bonding techniques between tungsten and copper alloy for plasma facing components by HIP method. 1. Bonding between tungsten and oxygen free copper

    International Nuclear Information System (INIS)

    Saito, Shigeru; Fukaya, Kiyoshi; Ishiyama, Shintaro; Eto, Motokuni; Akiba, Masato

    1999-08-01

    In recent years, it has been considered that W (tungsten) is one of candidate materials for armor tiles of plasma facing components, like first wall or divertor, of fusion reactor. On the other hand, oxygen free high thermal conductivity (OFHC)-copper is proposed as heat sink materials behind the plasma facing materials because of its high thermal conductivity. However, plasma facing components are exposed to cyclic high heat load and heavily irradiated by 14 MeV neutron. Under these conditions, many unfavorable effects, for instance, thermal stresses of bonding interface, irradiation damage and He atom production by nuclear transmutation, will be decreased bonding strength between W and Cu alloys. Therefore, it is necessary to develop a reliable bonding techniques in order to make plasma facing components which can resist them. Then, we started the bonding technology development by hot isostatic press (HIP) method to bond W with Cu alloys. In this experiments, to optimize HIP bonding conditions, four point bending were performed for each bonded conditions at temperature from R.T. to 873 K and we could get the best HIP bonding conditions for W and OFHC-Cu as 1273 K x 2 hours x 147 MPa. To evaluate bonding strength of the specimen bonded at these conditions, tensile tests were also performed at same temperature range. The tensile strength was similar with OFHC-Cu which were treated at same conditions. (author)

  9. Nanoindentation and micro-mechanical fracture toughness of electrodeposited nanocrystalline Ni–W alloy films

    International Nuclear Information System (INIS)

    Armstrong, D.E.J.; Haseeb, A.S.M.A.; Roberts, S.G.; Wilkinson, A.J.; Bade, K.

    2012-01-01

    Nanocrystalline nickel–tungsten alloys have great potential in the fabrication of components for microelectromechanical systems. Here the fracture toughness of Ni–12.7 at.%W alloy micro-cantilever beams was investigated. Micro-cantilevers were fabricated by UV lithography and electrodeposition and notched by focused ion beam machining. Load was applied using a nanoindenter and fracture toughness was calculated from the fracture load. Fracture toughness of the Ni–12.7 at.%W was in the range of 1.49–5.14 MPa √m. This is higher than the fracture toughness of Si (another important microelectromechanical systems material), but considerably lower than that of electrodeposited nickel and other nickel based alloys. - Highlights: ► Micro-scale cantilevers manufactured by electro-deposition and focused ion beam machining. ► Nanoindenter used to perform micro-scale fracture test on Ni-13at%W micro-cantilevers. ► Calculation of fracture toughness of electrodeposited Ni-13at%W thin films. ► Fracture toughness values lower than that of nanocrystalline nickel.

  10. Nanoindentation and micro-mechanical fracture toughness of electrodeposited nanocrystalline Ni-W alloy films

    Energy Technology Data Exchange (ETDEWEB)

    Armstrong, D.E.J., E-mail: david.armstrong@materials.ox.ac.uk [Department of Materials, University of Oxford, Parks Road, Oxford, OX1 3PH (United Kingdom); Haseeb, A.S.M.A. [Department of Mechanical Engineering, University of Malaya, 50603 Kuala Lumpur (Malaysia); Roberts, S.G.; Wilkinson, A.J. [Department of Materials, University of Oxford, Parks Road, Oxford, OX1 3PH (United Kingdom); Bade, K. [Institut fuer Mikrostrukturtechnik (IMT), Karlsruhe Institute of Technology, Hermann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen (Germany)

    2012-04-30

    Nanocrystalline nickel-tungsten alloys have great potential in the fabrication of components for microelectromechanical systems. Here the fracture toughness of Ni-12.7 at.%W alloy micro-cantilever beams was investigated. Micro-cantilevers were fabricated by UV lithography and electrodeposition and notched by focused ion beam machining. Load was applied using a nanoindenter and fracture toughness was calculated from the fracture load. Fracture toughness of the Ni-12.7 at.%W was in the range of 1.49-5.14 MPa {radical}m. This is higher than the fracture toughness of Si (another important microelectromechanical systems material), but considerably lower than that of electrodeposited nickel and other nickel based alloys. - Highlights: Black-Right-Pointing-Pointer Micro-scale cantilevers manufactured by electro-deposition and focused ion beam machining. Black-Right-Pointing-Pointer Nanoindenter used to perform micro-scale fracture test on Ni-13at%W micro-cantilevers. Black-Right-Pointing-Pointer Calculation of fracture toughness of electrodeposited Ni-13at%W thin films. Black-Right-Pointing-Pointer Fracture toughness values lower than that of nanocrystalline nickel.

  11. Development of bonding techniques between tungsten and copper alloy for plasma facing components by HIP method (2). Bonding between tungsten and DS-copper

    International Nuclear Information System (INIS)

    Saito, Shigeru; Fukaya, Kiyoshi; Eto, Motokuni; Ishiyama, Shintaro; Akiba, Masato

    2000-02-01

    Recently, W (tungsten)-alloys are considered as plasma facing material (PFM) for ITER because of these many favorable properties such as high melting point (3655 K), relatively high thermal conductivity and higher resistivity for plasma sputtering. On the other hand, Cu-alloys, especially DS (dispersion strengthened)-Cu, are proposed as heat sink materials because of its high thermal conductivity and good mechanical properties at high temperature. Plasma facing components (PFC) are designed as the duplex structure where W armor tiles are bonded with Cu-alloy heat sink. Then, we started the bonding technology development by hot isostatic press (HIP) method to bond W with Cu-alloys because of its many advantages. Until now, it was reported that we could get the best HIP bonding conditions for W and OFHC-Cu and the tensile strength was similar with HIP treated OFHC-Cu. In this experiments, bonding tests of W and DS-Cu with insert material were performed. As insert material, OFHC-Cu was used with different thickness. Bonding conditions were selected as 1273 K x 2 hours x 147 MPa. Bonding tests with 0.3 to 1.8 mm thickness OFHC-Cu were successfully bonded but with 0.1 mm thickness was not bonded. From the results of tensile tests, the tensile strength of the specimens with 0.3 and 0.5 mm thickness were decreased at elevated temperature. It was shown that over 1.0 mm thickness OFHC-Cu insert may be needed and the tensile strength were a little higher than that of HIP treated OFHC-Cu. (author)

  12. On the development of nano and microscale precipitates upon isothermal aging of nickel base superalloy 59

    Energy Technology Data Exchange (ETDEWEB)

    Nicoletti, E.S. [Department of Materials Science and Metallurgy, Catholic University of Rio de Janeiro (PUC-Rio), 22453-900 Rio de Janeiro, RJ (Brazil); Darwish, F.A. [Department of Materials Science and Metallurgy, Catholic University of Rio de Janeiro (PUC-Rio), 22453-900 Rio de Janeiro, RJ (Brazil)]. E-mail: fathi@dcmm.puc-rio.br; Solorzano, G. [Department of Materials Science and Metallurgy, Catholic University of Rio de Janeiro (PUC-Rio), 22453-900 Rio de Janeiro, RJ (Brazil)

    2004-09-25

    Alloy 59 is a Ni base alloy, which has a nominal chemical composition of 59% Ni, 16% Mo, 23% Cr and 1% Fe. Exposure of the alloy to high temperature effects can result, depending on the prevailing thermal conditions, in the precipitation of second phases, thus profoundly affecting the alloy properties. Accordingly, the present work was initiated with the purpose of investigating microstructural evolution of the alloy, focusing on the nanoscale and microscale second phase precipitation brought about by isothermal aging. The aging treatment was carried out at two different temperatures (700 and 900 deg. C) for time intervals varying between 1 and 100 h. Electron microscopy observations have revealed the presence, in both the as-received and aged alloy, of a large population of nanoscale precipitates corresponding to the Ni(Mo,Cr){sub 2} phase. In addition, the aged specimens were found to contain microscale Ni{sub 2}(Mo,Cr){sub 2} particles, formed at the grain boundaries as well as within the grains. Transmission electron microscopy (TEM) observations, made on specimens taken from the heat affected zone of a welded plate, have revealed the absence of microscale precipitates, and microstructural features thus remained similar to those of the as-received alloy. Accordingly, the susceptibility of the alloy to pit corrosion within the heat affected zone cannot be linked to the formation of Mo-Cr rich precipitates.

  13. Effect of Heat Treatment on the Impact Toughness of `High-Chromium Cast Iron - Low Alloy Steel' Bimetal Components

    Science.gov (United States)

    Özdemir, Z.

    2017-03-01

    A bimetallic `low-alloy steel - high-chromium cast iron' composite obtained by successive sand casting is studied and shown to have good cohesion on the interface and no casting defects. The hardness and the impact toughness of the bimetal increase simultaneously. The microstructure is more homogeneous after diffusion annealing at 1040°C, rapid cooling, and 3-h tempering at 270°C.

  14. Physical Metallurgy of Rene 65, a Next-Generation Cast and Wrought Nickel Superalloy for use in Aero Engine Components

    Science.gov (United States)

    Wessman, Andrew Ezekiel

    is related to thermal history of the material, and the particle size distribution can be predicted using established models for precipitation in superalloys. • Rene 65 shows a predictable microstructural response to high temperature exposure, with gamma' coarsening that is predictable using the Lifshitz-Slyozov-Wagner theory. • Rene 65 tensile and creep capability are determined by the gamma' distribution, and the yield strength of the alloy can be predicted using a critical resolved shear stress approach. • This work has also provided a comprehensive overview of the structure of Rene 65 during various processing stages and following thermal exposures expected during use of the alloy in turbine engines. The processing-structure-property relationships for this advanced cast and wrought nickel based superalloy developed for use in turbine engine applications are described in detail, which will serve as a useful guide in the manufacture and use of components made from the alloy, and contribute to the overall body of knowledge in the field of metallurgy of nickel based superalloys.

  15. Development of bonding techniques for cryogenic components (2). HIP bonding between Cu Alloys and Ti, cryogenic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Saito, Shigeru; Ouchi, Nobuo [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment; Fukaya, Kiyoshi [Nihon Advanced Technology Ltd., Tokai, Ibaraki (Japan); Ishiyama, Shintaro [Japan Atomic Energy Research Inst., Oarai, Ibaraki (Japan). Oarai Research Establishment; Tsuchiya, Yoshinori; Nakajima, Hideo [Japan Atomic Energy Research Inst., Naka, Ibaraki (Japan). Naka Fusion Research Establishment

    2003-03-01

    Several joints between dissimilar materials are required in the superconducting (SC) magnet system of SC linear accelerator or fusion reactor, Pure titanium (Ti) is one of candidate materials for a jacket of SC coil of fusion reactor because Ti is non-magnetic material and has a feature that its thermal expansion is similar to SC material in addition to good corrosion resistance and workability. Also, Ti does not require strict control of environment during reaction heat treatment of SC material. Copper (Cu) or Cu-alloy is used in electrical joints and cryogenic stainless steel (SS) is used in cryogenic pipes. Therefore, it is necessary to develop new bonding techniques for joints between Ti, Cu, and SS because jacket, electrical joint and cryogenic pipe have to be bonded each other to cool SC coils. Japan Atomic Energy Research Institute (JAERI) has started to develop dissimilar material joints bonded by hot isostatic pressing (HIP), which can bring a high strength joint with good tolerance and can applied to a large or complex geometry device. HIP conditions for Cu-Ti, Cu alloy-Ti, Cu alloy-SS were investigated in this study and most stable HIP condition were evaluated by microscopic observation, tensile and bending tests at room temperature. (author)

  16. The study of marine corrosion of copper alloys in chlorinated condenser cooling circuits: the role of microbiological components.

    Science.gov (United States)

    Carvalho, Maria L; Doma, Jemimah; Sztyler, Magdalena; Beech, Iwona; Cristiani, Pierangela

    2014-06-01

    The present paper reports the on-line monitoring of corrosion behavior of the CuNi 70:30 and Al brass alloys exposed to seawater and complementary offline microbiological analyses. An electrochemical equipment with sensors specifically set for industrial application and suitable to estimate the corrosion (by linear polarization resistance technique), the biofilm growth (by the BIOX electrochemical probe), the chlorination treatment and other physical-chemical parameters of the water has been used for the on-line monitoring. In order to identify and better characterize the bacteria community present on copper alloys, tube samples were collected after a long period (1year) and short period (2days) of exposition to treated natural seawater (TNSW) and natural seawater (NSW). From the collected samples, molecular techniques such as DNA extraction, polymerase chain reaction (PCR), denaturing gradient gel electrophoresis (DGGE) and identification by sequencing were performed to better characterize and identify the microbial biodiversity present in the samples. The monitoring data confirmed the significant role played by biofouling deposition against the passivity of these Cu alloys in seawater and the positive influence of antifouling treatments based on low level dosages. Molecular analysis indicated biodiversity with the presence of Marinobacter, Alteromonas and Pseudomonas species. Copyright © 2013 Elsevier B.V. All rights reserved.

  17. Impact of plastic softening of over-aged CuCrZr alloy heat sink tube on the structural reliability of a plasma-facing component

    International Nuclear Information System (INIS)

    Miskiewicz, M.; You, J.-H.

    2008-01-01

    Precipitation-hardened CuCrZr alloy is used in fusion experiments as heat sink material for water-cooled plasma-facing components. When exposed to long-term high-heat-flux (HHF) plasma operation, CuCrZr will undergo over-ageing and thus plastic softening. In this situation, the softened CuCrZr heat sink tube will suffer from substantial plastic straining and thus fatigue damage in the course of the cyclic HHF loads. In this paper, a computational case study is presented regarding the cyclic plasticity behaviour of the over-aged CuCrZr cooling tube in a water-cooled tungsten mono-block divertor component. Finite element analysis was performed assuming ten typical HHF load cycles and using the Frederick-Armstrong constitutive equation together with corresponding material parameters. It was shown that plastic shakedown and low cycle fatigue (LCF) would be caused in the heat sink tube when softening of CuCrZr should occur. On the other hand, neither elastic shakedown nor cumulative plastic strain (ratchetting) was found. LCF design life of the CuCrZr tube was estimated based on the ITER materials handbook considering both hardened and softened states of CuCrZr. Substantial impact of softening of the CuCrZr alloy on the LCF lifetime of the heat sink tube was demonstrated

  18. Anodic characteristics and stress corrosion cracking behavior of nickel rich alloys in bicarbonate and buffer solutions

    International Nuclear Information System (INIS)

    Zadorozne, Natalia S.; Giordano, Mabel C.; Ares, Alicia E.; Carranza, Ricardo M.; Rebak, Raul B.

    2016-01-01

    Highlights: • We investigate which element in alloy C-22 may be responsible for the cracking susceptibility of the high nickel alloy. • Six nickel based alloys with different amount of Cr and Mo were selected for the electrochemical tests and response to SSRT. • Polarization tests showed that an anodic peak appear in the passive region in Cr containing alloys. • Cracking of Ni alloys in carbonate solutions seem to be a consequence of the instability of the passivating chromium oxide. • Alloys containing both Cr and Mo have the highest susceptibility. - Abstract: The aim of this work is to investigate which alloying element in C-22 is responsible for the cracking susceptibility of the alloy in bicarbonate and two buffer solutions (tungstate and borate). Six nickel based alloys, with different amount of chromium (Cr) and molybdenum (Mo) were tested using electrochemical methods and slow strain rate tests (SSRT) at 90 °C. All Cr containing alloys had transgranular cracking at high anodic potential; however, C-22 containing high Cr and high Mo was the most susceptible alloy to cracking. Bicarbonate was the most aggressive of three tested environments of similar pH.

  19. Influence of microstructure on grain boundary sliding of alloys 600 and 690

    International Nuclear Information System (INIS)

    Kergaravat, J.F.; Guetaz, L.; Baillin, X.; Robert, G.

    1995-01-01

    The influence of deformation and damage mechanisms, and more especially of the grain boundary sliding effect, on the stress corrosion of nickel base alloys used in nuclear industry (exchanger tubes), has been experimentally examined. The grain boundary sliding effect has been measured at 500 C and 320 C on several samples of alloy 690 and 600 (in the mill annealed and mill annealed heat treated conditions). (author). 4 figs., 1 tab

  20. Creep and residual mechanical properties of cast superalloys and oxide dispersion strengthened alloys

    Science.gov (United States)

    Whittenberger, J. D.

    1981-01-01

    Tensile, stress-rupture, creep, and residual tensile properties after creep testing were determined for two typical cast superalloys and four advanced oxide dispersion strengthened (ODS) alloys. The superalloys examined included the nickel-base alloy B-1900 and the cobalt-base alloy MAR-M509. The nickel-base ODS MA-757 (Ni-16CR-4Al-0.6Y2O3 and the iron-base ODS alloy MA-956 (Fe-20Cr-5Al-0.8Y2O3) were extensively studied, while limited testing was conducted on the ODS nickel-base alloys STCA (Ni-16Cr-4.5Al-2Y2O3) with a without Ta and YD-NiCrAl (Ni-16Cr-5Al-2Y2O3). Elevated temperature testing was conducted from 114 to 1477 K except for STCA and YD-NiCrAl alloys, which were only tested at 1366 K. The residual tensile properties of B-1900 and MAR-M509 are not reduced by prior creep testing (strains at least up to 1 percent), while the room temperature tensile properties of ODS nickel-base alloys can be reduced by small amounts of prior creep strain (less than 0.5 percent). The iron-base ODS alloy MA-956 does not appear to be susceptible to creep degradation at least up to strains of about 0.25 percent. However, MA-956 exhibits unusual creep behavior which apparently involves crack nucleation and growth.

  1. Burner rig alkali salt corrosion of several high temperature alloys

    Science.gov (United States)

    Deadmore, D. L.; Lowell, C. E.

    1977-01-01

    The hot corrosion of five alloys was studied in cyclic tests in a Mach 0.3 burner rig into whose combustion chamber various aqueous salt solutions were injected. Three nickel-based alloys, a cobalt-base alloy, and an iron-base alloy were studied at temperatures of 700, 800, 900, and 1000 C with various salt concentrations and compositions. The relative resistance of the alloys to hot corrosion attack was found to vary with temperature and both concentration and composition of the injected salt solution. Results indicate that the corrosion of these alloys is a function of both the presence of salt condensed as a liquid on the surface and of the composition of the gas phases present.

  2. Investigation of Surface Treatments to Improve the Friction and Wear of Titanium Alloys for Diesel Engine Components

    Energy Technology Data Exchange (ETDEWEB)

    Blau, Peter J. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Cooley, Kevin M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Kirkham, Melanie J. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Bansal, Dinesh G. [Oak Ridge Associated Universities, TN (United States)

    2012-09-20

    This final report summarizes experimental and analytical work performed under an agreement between the U.S. Department of Energy, Office of Energy Efficiency and Renewable Energy, Office of Transportation Technologies, and UT-Battelle LLC. The project was directed by Jerry Gibbs, of the U.S. Department of Energy’s Propulsion Materials Program, with management by D. P. Stinton and J. A. Haynes of ORNL. Participants included Peter J. Blau (Principal Investigator), Kevin M. Cooley (senior technician), Melanie J. Kirkham (materials scientist) of the Materials Science and Technology Division or ORNL, and Dinesh G. Bansal, a post doctoral fellow employed by Oak Ridge Associated Universities (ORAU) and who, at the time of this writing, is an engineer with Cummins, Inc. This report covers a three-year effort that involved two stages. In the first stage, and after a review of the literature and discussions with surface treatment experts, a series of candidate alloys and surface treatments for titanium alloy (Ti-6Al-4V) was selected for initial screening. After pre-screening using an ASTM standard test method, the more promising surface treatments were tested in Phase 2 using a variable loading apparatus that was designed and built to simulate the changing load patterns in a typical connecting rod bearing. Information on load profiles from the literature was supplemented with the help of T.C. Chen and Howard Savage of Cummins, Inc. Considering the dynamic and evolving nature of materials technology, this report presents a snapshot of commercial and experimental bearing surface technologies for titanium alloys that were available during the period of this work. Undoubtedly, further improvements in surface engineering methods for titanium will evolve.

  3. Alloy 800: Low cycle fatigue curves as the basis for design against fatigue of HTR-components

    International Nuclear Information System (INIS)

    Diehl, H.; Blume-Firla, I.; Mergler, W.

    1988-01-01

    For a reliable fatigue analysis, one requires secure characteristics of the alternating strain behaviour, which were provided by a scatter band evaluation from low cycle fatigue experiments on materials of the alloy 800 type. This evaluation takes into account the latest state of the experiments in the context of the prototype nuclear process heat plant project (PNP) and beyond this all the information available from the literature. There is a special question regarding the low cycle fatigue behaviour in the HTR helium atmosphere. (orig./DG) [de

  4. Creep Properties of Alloy 617 at 900 .deg. C in Helium Environments with Various Oxygen Concentrations

    Energy Technology Data Exchange (ETDEWEB)

    Koo, Ja Hyun; Kim, Dong Hoon; Sah, In Jin; Jang, Chang Heui [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of)

    2011-05-15

    A very high temperature gas-cooled reactor (VHTR) is one of the most promising reactor types of the generation-IV reactors. The components of VHTR, such as intermediate heat exchanger (IHX) and hot gas duct (HGD), will be in the temperature range of 850-950 .deg. C and helium environment to achieve higher performance. Alloy 617 is a nickel-base wrought superalloy having exceptional creep strength above 800 .deg. C. Currently, Alloy 617 is considered for the use of structural materials for IHX and HGD utilizing the excellent high temperature corrosion resistance in VHTR helium environments. Helium by itself is inert gas. However, the helium coolant in a VHTR is expected to contain small amounts (of the order ppms) of contaminants such as H{sub 2}, H{sub 2}O, CH{sub 4}, CO{sub 2} and O{sub 2}. These contaminants can significantly corrode the materials at high temperatures, thereby affecting critical long-term mechanical properties like creep and tensile elongation. There are considerable literatures on the creep rupture properties of Alloy 617 in a helium environment with various impurities such as H{sub 2}, H{sub 2}O, CH{sub 4}, CO{sub 2} and O{sub 2}. The effects of such impurities on creep and tensile properties are complex and inter-related, thus it is not easy to isolate the effects of any specific impurity. In this study, the effects of oxygen in the environments on the high temperature creep properties of Alloy 617 were investigated. The evolution of oxide layer during the creep test in various oxygen contents was discussed and correlated with creep resistance of Alloy 617

  5. Twinning dislocation and twin propagation process in a nickel-base single crystal TMS-82 superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Lv, Xianzi; Zhang, Jianxin [Shandong Univ., Jinan (China). Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials; Harada, Hiroshi [National Institute for Materials Science, Ibaraki (Japan)

    2014-03-15

    Thermomechanical fatigue cyclic loading tests have been carried out along the <001> orientation and the formation of twins during thermomechanical fatigue processing has been studied in detail in a nickel-base single crystal TMS-82 superalloy. The twinning dislocation is determined to be 1/6<112> in the γ' phase except for the 1/3<112> dislocation, which operates on every successive {111} plane. The 1/6<112> twinning dislocations can move independently in both γ and γ' phases. Although movement of a single 1/6<112> twining dislocation may destroy the ordering of γ' phase, its existence is rationalized on the basis of crystallographic analysis. The movement of a 1/3<112> dislocation on a single {111} plane will lead to a high-energy stacking sequence of head-to-head of two neighboring {111} layer atoms in the L1{sub 2} structure. Pre-existing dislocations have a significant effect on the growth of deformation twins. In the dislocation-free area, the twin can propagate without any notable impediment to lead to a twin plate with equal width. High dislocation density may hinder the propagation of twins to varying degrees. (orig.)

  6. A new method to predict the metadynamic recrystallization behavior in a typical nickel-based superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Lin, Y.C. [Central South University, School of Mechanical and Electrical Engineering, Changsha (China); Central South University, Light Alloy Research Institute, Changsha (China); State Key Laboratory of High Performance Complex Manufacturing, Changsha (China); Chen, Xiao-Min; Chen, Ming-Song; Wen, Dong-Xu [Central South University, School of Mechanical and Electrical Engineering, Changsha (China); State Key Laboratory of High Performance Complex Manufacturing, Changsha (China); Zhou, Ying [Central South University, School of Mechanical and Electrical Engineering, Changsha (China); He, Dao-Guang [Central South University, School of Mechanical and Electrical Engineering, Changsha (China); Central South University, Light Alloy Research Institute, Changsha (China)

    2016-06-15

    The metadynamic recrystallization (MDRX) behaviors of a typical nickel-based superalloy are investigated by two-pass hot compression tests and four conventional stress-based conventional approaches (offset stress method, back-extrapolation stress method, peak stress method, and mean stress method). It is found that the conventional stress-based methods are not suitable to evaluate the MDRX softening fractions for the studied superalloy. Therefore, a new approach, 'maximum stress method', is proposed to evaluate the MDRX softening fraction. Based on the proposed method, the effects of deformation temperature, strain rate, initial average grain size, and interpass time on MDRX behaviors are discussed in detail. Results show that MDRX softening fraction is sensitive to deformation parameters. The MDRX softening fraction rapidly increases with the increase of deformation temperature, strain rate, and interpass time. The MDRX softening fraction in the coarse-grain material is lower than that in the fine-grain material. Moreover, the observed microstructures indicate that the initial coarse grains can be effectively refined by MDRX. Based on the experimental results, the kinetics equations are established and validated to describe the MDRX behaviors of the studied superalloy. (orig.)

  7. The Effect of Multi-inclined Holes on the Creep Properties of Nickel-Based Superalloy

    Science.gov (United States)

    Li, Dongfan; Wen, Zhixun; Wang, Shaofei; Liu, Chenyu; Yue, Zhufeng

    2017-07-01

    The creep properties of GH3536 nickel-based superalloy plate specimens without/with multi-inclined holes were studied under applied stress 80/90/100 MPa at 850 °, respectively. Interesting finding is focused on the inflection point, that is, both the fraction elongation and creep strain achieve the maximum value under 90 MPa. Further study is carried out by two methods: the finite element analysis (FEA) calculation and scanning electron microscope (SEM). The FEA results show that the dangerous areas appear in the regions near the end of ellipse axis along the inclined angle orientation, which is similar to the actual fracture appearances. What is more, the tiny holes and dimples are the main characters of creep fracture for multi-inclined hole specimens, whereas the creep fracture of specimens without holes is the result of growth and coalescence of voids. In addition, based on creep performance, laser drilling is better than that of the electric spark drilling, which provides a proof that the creep performance of specimens with multi-inclined holes will be better with the improvement of the drilling process.

  8. LDRD Final Report - In Operando Liquid Cell TEM Characterization of Nickel-Based Electrocatalyst

    Energy Technology Data Exchange (ETDEWEB)

    Nielsen, M. H. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

    2016-11-07

    A commercial electrochemistry stage for transmission electron microscopy (TEM) was tested to determine whether to purchase one for the microscopes at Lawrence Livermore National Lab (LLNL). Deposition of a nickel-based electrocatalyst was pursued as a material system for the purpose of testing the stage. The stage was found to be problematic with recurring issues in the electrical connections and vacuum sealing, which has thus far precluded a systematic investigation of the original material system. However, the electrochemical cells purchased through this FS will allow the Lawrence Fellow (Nielsen) to continue testing the stage. Furthermore, discussions with a second vendor, which released a similar electrochemical TEM stage during the course of this FS, have resulted in an upcoming longterm loan of their stage at Lawrence Berkeley National Lab (LBNL) for testing. In addition, low-loss electron energy-loss spectroscopy (EELS) measurements on nickel-bearing electrolyte solutions led to a broader EELS investigation of solvents and salt solutions. These measurements form the basis of a manuscript in preparation on EELS measurements of the liquid phase.

  9. A model for strain hardening, recovery, recrystallization and grain growth with applications to forming processes of nickel base alloys

    Czech Academy of Sciences Publication Activity Database

    Riedel, H.; Svoboda, Jiří

    2016-01-01

    Roč. 665, MAY (2016), s. 175-183 ISSN 0921-5093 R&D Projects: GA ČR(CZ) GA14-24252S Institutional support: RVO:68081723 Keywords : Recrystallization * Recovery * Chaboche model Subject RIV: BJ - Thermodynamic s Impact factor: 3.094, year: 2016

  10. On Post-Weld Heat Treatment of a Single Crystal Nickel-Based Superalloy Joint by Linear Friction Welding

    Directory of Open Access Journals (Sweden)

    T. J. Ma

    2015-09-01

    Full Text Available Three types of post-weld heat treatment (PWHT, i.e. solution treatment + primary aging + secondary aging (I, secondary aging (II, and primary aging + secondary aging (III, were applied to a single crystal nickel-based superalloy joint made with linear friction welding (LFW. The results show that the grains in the thermomechanically affected zone (TMAZ coarsen seriously and the primary γ' phase in the TMAZ precipitates unevenly after PWHT I. The primary γ' phase in the TMAZ and weld zone (WZ precipitates insufficiently and fine granular secondary γ' phase is observed in the matrix after PWHT II. After PWHT III, the primary γ' phase precipitates more sufficiently and evenly compared to PWHTs I and II. Moreover, the grains in the TMAZ have not coarsened seriously and fine granular secondary γ' phase is not found after PWHT III. PWHT III seems more suitable to the LFWed single crystal nickel-based superalloy joints when performing PWHT.

  11. Importance of crystal orientation in linear friction joining of single crystal to polycrystalline nickel-based superalloys

    International Nuclear Information System (INIS)

    Karadge, M.; Preuss, M.; Withers, P.J.; Bray, S.

    2008-01-01

    Effects of crystal orientation on weldability and microstructural evolution occurring during linear friction joining of single crystal nickel-base superalloy to polycrystalline nickel-base superalloy were studied. Electron microscopy was used to characterize deformation and microstructural development. Changes in friction coefficient with changes in crystal orientation were observed and correlated to the metallurgical adhesion. These changes were explained by taking into consideration the single crystal deformation mechanisms. It was concluded that the orientation of the single crystal with reference to the principal axes of the pressure force is of utmost importance during linear friction welding (LFW) due to changes in orientation of the primary slip system in the fcc-based single crystal lattice

  12. Analysis of components depth profile at the interface of Ti6242 alloy and TiNi coatings after high temperature oxidation in air

    Energy Technology Data Exchange (ETDEWEB)

    Galdikas, A. [Department of Physics and Mathematics, Kaunas University of Medicine (Lithuania); Riviere, J.P.; Pichon, L. [Laboratoire de Physique des Materiaux, University of Poitiers, Poitiers (France); Petraitiene, A.; Moskalioviene, T. [Physics Department, Kaunas University of Technology, 50 Studentu st., Kaunas (Lithuania)

    2010-11-15

    We have analyzed the interfacial elemental depth profile evolution after high temperature isothermal oxidation of NiTi coatings deposited by dynamic ion mixing on a Ti6242 alloy (Ti-6Al-2Sn-4Zr-2Mo). NiTi coatings (thickness 0.4 {mu}m) were deposited at room temperature (RT) by ion beam sputtering. High temperature isothermal oxidation tests in 1 atm flowing synthetic air (80% N{sub 2}, 20% O{sub 2}) have been conducted at 500 C and 600 C during 100 hours. We have observed a non-monotonous depth distribution of nickel in GDOES depth profiles after oxidation of TiNi/Ti6242: nickel segregates to the surface of TiNi coating and to the interface between TiNi coating and Ti6242 alloy. We propose a kinetic model based on rate equations for analyzing the depth profile. This model includes microprocesses taking place during oxidation in air such as: adsorption of nitrogen and oxygen, diffusion of components through the film and interface, formation of chemical compounds. It is shown by modeling that non-monotonous depth profile of nickel occurs because nickel from TiNi coating is forming a nickel oxide compound when oxygen atoms reach the film/alloy interface. XRD analysis confirms the presence of nickel oxide in the TiNi/Ti6242 interface after oxidation at both temperatures 500 C and 600 C (copyright 2010 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  13. High strength alloy

    International Nuclear Information System (INIS)

    Smelikov, V.G.; Obukhov, A.S.; Ryzhkov, I.V.; Koshelev, V.I.

    1995-01-01

    The magnesium-based alloy in question contains alloy components in the form of elements chosen from the Al, Zn, Mn, Zr and rare earth group, and compounds of nitrogen and oxygen with any of these elements in the following proportions (wt%): alloy components chosen from the Al, Zn, Mn, Zr, Th and rare earth group 0.6-8.0, compound of nitrogen and oxygen with any of the above 0.1-6.0, magnesium the remainder. (author)

  14. First-principles generated mechanical property database for multi-component Al alloys: Focusing on Al-rich corner

    Directory of Open Access Journals (Sweden)

    Wang J.

    2017-01-01

    Full Text Available Systematic first-principles calculations of the single crystal elastic stiffness constants (cij’s and the polycrystalline aggregates including bulk modulus (B, shear modulus (G, Young’s modulus (E have been performed for series binary and ternary Al compounds at 0 K. In addition, the temperature-dependent elastic properties for some technologically important phases are calculated. The cij’s are calculated by means of an efficient strain-stress method. Phonon density of states or Debye model is employed to calculate the linear thermal expansion, which is then used to calculate the temperature dependence of elastic properties. The calculated temperature-dependent elastic properties are compiled in the format of CALPHAD (CALculation of PHAse Diagram type formula. The presently computed elastic properties for Al compounds are needed for simulation of microstructure evolution of commercial Al alloys during series of processing route.

  15. Evaluation on materials performance of Hastelloy Alloy XR for the High Temperature Engineering Test reactor components. Weldability and high temperature strength properties

    International Nuclear Information System (INIS)

    Watanabe, Katsutoshi; Shindo, Masami; Nakajima, Hajime

    1996-01-01

    Weldability and high temperature strength properties of Hastelloy Alloy XR were investigated in order to evaluate the materials performance of base metal and filler metal for the High Temperature Engineering Test Reactor (HTTR) uses. The weldability was examined by means of the chemical analysis in the deposited metals, optical microscopy, FISCO test, hardness measurements and bend test. The high temperature strength properties were investigated through tensile tests at R.T., 800, 900 and 950degC in air, and creep and creep rupture tests at 900 and 950degC in air. The results obtained by each test showed favorable performance. In particular, the bend test which is considered to be critical pass demonstrated low susceptibility to weld cracking through the optimization of B and C contents in the filler metal and by narrowing the groove. Creep rupture strength was nearly equal or higher than those of Hastelloy Alloy XR master curve and was much higher than design creep rupture strength [SR]. Therefore, it is concluded that weldability, tensile and creep properties with these base metals and filler metals for the HTTR components are entirely satisfactory. (author)

  16. Development of an extra-high strength powder metallurgy nickel-base superalloy

    Science.gov (United States)

    Kent, W. B.

    1977-01-01

    A program was conducted to optimize the composition of NASA IIb-11, an alloy originally developed as a wrought material, for thermal stability and to determine the feasibility for producing the alloy using powder metallurgy techniques. Seven compositions were melted and atomized, hot isostatically pressed, cross rolled to disks and heat treated. Tensile and stress rupture properties from room temperature to 870 C (1600 F) were determined in addition to thermal stability characteristics. Processing variables included hot isostatic pressing parameters and handling, cross rolling procedures and heat treatment cycles. NASA IIb-11E displayed the best combination of overall properties for service as a 760 C (1400 F) disk material. Its composition is 0.06 C, 8.5 Cr, 9.0 Co, 2.0 Mo, 7.1 W, 6.6 Ta, 4.5 Al, 0.75 Ti, 0.5 V, 0.7 Hf, 0.01 B, 0.05 Zr and balance Ni. While the alloy exhibits the highest 760 C (1400 F) rupture strength reported for any powder metallurgy disk alloy to date, additional studies to further evaluate the effects of heat treatment may be required. The alloy is not susceptible to topologically close-packed phase formation during thermal exposure at 870 C (1600 F) for 1,500 hours, but its mechanical property levels are lowered due to grain boundary carbide formation.

  17. New vistas in the determination of hydrogen in aerospace engine metal alloys

    Science.gov (United States)

    Danford, M. D.

    1986-01-01

    The application of diffusion theory to the analysis of hydrogen desorption data has been studied. From these analyses, important information concerning hydrogen solubilities and the nature of the hydrogen distributions in the metal has been obtained. Two nickel base alloys, Rene' 41 and Waspaloy, and one ferrous alloy, 4340 steel, were studied in this work. For the nickel base alloys, it was found that the hydrogen distributions after electrolytic charging conformed closely to those which would be predicted by diffusion theory. The hydrogen distributions in electrolytically charged 4340 steel, on the other hand, were essentially uniform in nature, which would not be predicted by diffusion theory. Finally, it has been found that the hydrogen desorption is completely explained by the nature of the hydrogen distribution in the metal, and that the 'fast' hydrogen is not due to surface and subsurface hydride formation, as was originally proposed.

  18. Thermo-mechanical lifetime assessment of components for 700 °C steam turbine applications

    International Nuclear Information System (INIS)

    Ehrhardt, F.

    2014-01-01

    In order to increase thermal efficiency, steam turbine technology has been oriented to cover steam inlet temperatures above 700 °C and steam pressures exceeding 350 bar. These temperature levels require the use of nickel and cobalt based alloys. Nickel-based alloys were identified as being suitable for forgeable high-pressure steam turbine rotor materials, including welding procedures for joints between nickel-based alloys and alloyed ferritic steels. Expensive nickel-based alloys should be replaced with conventional heat-resistant steels in applications operating below ∼500-550°C. Since a welded rotor design is favoured, dissimilar metal weldments are required. The research work presented is aimed at the development of thermo-mechanical lifetime assessment methodologies for 700°C steam turbine components. The first main objective was the development of advanced creep-fatigue (CF) lifetime assessment methodologies for the evaluation of Alloy 617 steam turbine rotor features at maximum application temperatures. For the characterisation of the material behaviour under static loading conditions, creep rupture experiments for both medium temperatures and target application temperature have been conducted in order to investigate the influence of ageing treatment on Alloy 617. A creep deformation equation was developed on the basis of a modified Graham-Walles law. Continuous Low Cycle Fatigue (LCF) experiments have been performed. A plasticity model of Chaboche type has been developed. Cyclic/hold experiments have been conducted on Alloy 617. A modification on the creep law was introduced for the description of the material’s decreased creep resistance under combined CF loading. A very promising approach considering plastic and creep-dissipated energy was developed. The effectiveness of this energy exhaustion method was verified with the calculation of endurance curves for continuous cycling LCF and cyclic/hold conditions over a broad range of temperatures, strain

  19. Techniques Optimized for Reducing Instabilities in Advanced Nickel-Base Superalloys for Turbine Blades

    Science.gov (United States)

    MacKay, Rebecca A.; Locci, Ivan E.; Garg, anita; Ritzert, Frank J.

    2002-01-01

    The High-Speed Research (HSR) Airfoil Alloy program developed fourth-generation single-crystal superalloys with up to an 85 F increase in creep rupture capability over current production airfoil alloys. Recent results have been generated at the NASA Glenn Research Center on these fourth-generation alloys, but in coated form, for subsonic turbine blade applications under NASA's Ultra-Efficient Engine Technology (UEET) Program. One goal for UEET is to optimize the airfoil alloy/thermal barrier coating system for 3100 F turbine inlet temperatures. The state-of-the art turbine blade airfoil system consists of a superalloy single crystal that provides the basic mechanical performance of the airfoil. A thermal barrier coating is used to reduce the temperature of the base superalloy, and a bondcoat is deposited between the base material and the thermal barrier coating. The bondcoat improves the oxidation and corrosion resistance of the base superalloy and improves the spallation resistance of the thermal barrier coating. A commercial platinum aluminide bondcoat was applied to the HSR-developed alloys, and a diffusion zone developed as a result of interaction between the bondcoat and the superalloy. Optimized strength is obtained for superalloys when the refractory element content is high and the limits of microstructural stability are approached or exceeded slightly. For fourthgeneration alloys, instability leads to the formation of topologically close packed (TCP) phases, which form internally in the superalloy, and a secondary reaction zone (SRZ), which forms under the diffusion zone. There was a concern that excessive quantities of either TCP or SRZ might decrease the mechanical properties of the superalloy, with SRZ thought to be particularly detrimental and its formation unpredictable. Thus, an SRZreduction effort was initiated in the NASA UEET Program so that methods developed during the HSR project could be optimized further to reduce or eliminate the SRZ. An SRZ

  20. Surface passivity largely governs the bioaccessibility of nickel-based powder particles at human exposure conditions.

    Science.gov (United States)

    Hedberg, Yolanda S; Herting, Gunilla; Latvala, Siiri; Elihn, Karine; Karlsson, Hanna L; Odnevall Wallinder, Inger

    2016-11-01

    The European chemical framework REACH requires that hazards and risks posed by chemicals, including alloys and metals, are identified and proven safe for humans and the environment. Therefore, differences in bioaccessibility in terms of released metals in synthetic biological fluids (different pH (1.5-7.4) and composition) that are relevant for different human exposure routes (inhalation, ingestion, and dermal contact) have been assessed for powder particles of an alloy containing high levels of nickel (Inconel 718, 57 wt% nickel). This powder is compared with the bioaccessibility of two nickel-containing stainless steel powders (AISI 316L, 10-12% nickel) and with powders representing their main pure alloy constituents: two nickel metal powders (100% nickel), two iron metal powders and two chromium metal powders. X-ray photoelectron spectroscopy, microscopy, light scattering, and nitrogen absorption were employed for the particle and surface oxide characterization. Atomic absorption spectroscopy was used to quantify released amounts of metals in solution. Cytotoxicity (Alamar blue assay) and DNA damage (comet assay) of the Inconel powder were assessed following exposure of the human lung cell line A549, as well as its ability to generate reactive oxygen species (DCFH-DA assay). Despite its high nickel content, the Inconel alloy powder did not release any significant amounts of metals and did not induce any toxic response. It is concluded, that this is related to the high surface passivity of the Inconel powder governed by its chromium-rich surface oxide. Read-across from the pure metal constituents is hence not recommended either for this or any other passive alloy. Copyright © 2016 The Author(s). Published by Elsevier Inc. All rights reserved.

  1. Biocompatibility of dental alloys

    Energy Technology Data Exchange (ETDEWEB)

    Braemer, W. [Heraeus Kulzer GmbH and Co. KG, Hanau (Germany)

    2001-10-01

    Modern dental alloys have been used for 50 years to produce prosthetic dental restorations. Generally, the crowns and frames of a prosthesis are prepared in dental alloys, and then veneered by feldspar ceramics or composites. In use, the alloys are exposed to the corrosive influence of saliva and bacteria. Metallic dental materials can be classified as precious and non-precious alloys. Precious alloys consist of gold, platinum, and small amounts of non-precious components such as copper, tin, or zinc. The non-precious alloys are based on either nickel or cobalt, alloyed with chrome, molybdenum, manganese, etc. Titanium is used as Grade 2 quality for dental purposes. As well as the dental casting alloys, high purity electroplated gold (99.8 wt.-%) is used in dental technology. This review discusses the corrosion behavior of metallic dental materials with saliva in ''in vitro'' tests and the influence of alloy components on bacteria (Lactobacillus casei and Streptococcus mutans). The test results show that alloys with high gold content, cobalt-based alloys, titanium, and electroplated gold are suitable for use as dental materials. (orig.)

  2. Fractography of hydrogen-embrittled iron-chromium-nickel alloys

    International Nuclear Information System (INIS)

    Caskey, G.R. Jr.

    1980-01-01

    Tensile specimens of iron-chromium-nickel base alloys were broken in either a hydrogen environment or in air following thermal charging with hydrogen. Fracture surfaces were examined by scanning electron microscopy. Fracture morphology of hydrogen-embrittled specimens was characterized by: changed dimple size, twin-boundary parting, transgranular cleavage, and intergranular separation. The nature and extent of the fracture mode changes induced by hydrogen varied systematically with alloy composition and test temperature. Initial microstructure developed during deformation processing and heat treating had a secondary influence on fracture mode

  3. High energy white beam x-ray diffraction studies of residual strains in engineering components

    Science.gov (United States)

    Zhang, S. Y.; Vorster, W.; Jun, T. S.; Song, X.; Golshan, M.; Laundy, D.; Walsh, M. J.; Korsunsky, A. M.

    2008-09-01

    In order to predict the durability of engineering components and improve performance, it is mandatory to understand residual stresses. The last decade has witnessed a significant increase of residual stress evaluation using diffraction of penetrating radiation, such as neutrons or high energy X-rays. They provide a powerful non-destructive method for determining the level of residual stresses in engineering components through precise characterisation of interplanar crystal lattice spacing. The unique non-destructive nature of these measurement techniques is particularly beneficial in the context of engineering design, since it allows the evaluation of a variety of structural and deformational parameters inside real components without material removal, or at worst with minimal interference. However, while most real engineering components have complex shape and are often large in size, leading to measurement and interpretation difficulties, since experimental facilities usually have limited space for mounting the sample, limited sample travel range, limited loading capacity of the sample positioning system, etc. Consequently, samples often have to be sectioned, requiring appropriate corrections on measured data; or facilities must be improved. Our research group has contributed to the development of engineering applications of high-energy X-ray diffraction methods for residual stress evaluation, both at synchrotron sources and in the lab setting, including multiple detector setup, large engineering component manipulation and measurement at the UK Synchrotron Radiation Source (SRS Daresbury), and in our lab at Oxford. A nickel base superalloy combustion casing and a large MIG welded Al alloy plate were successfully studied.

  4. Modeling and simulation of deformation and fracture behavior of components made of fully lamellar {gamma}TiAl alloy

    Energy Technology Data Exchange (ETDEWEB)

    Kabir, Mohammad Rizviul [GKSS-Forschungszentrum Geesthacht GmbH (Germany). Inst. fuer Materialforschung

    2008-07-01

    The present work deals with the modeling and simulation of deformation and fracture behavior of fully lamellar {gamma}TiAl alloy; focusing on understanding the variability of local material properties and their influences on translamellar fracture. Afracture model has been presented that takes the inhomogeneity of the local deformation behavior of the lamellar colonies as well as the variability in fracture strength and toughness into consideration. To obtain the necessary model parameters, a hybrid methodology of experiments and simulations has been adopted. The experiments were performed at room temperature that demonstrates quasi-brittle response of the TiAl polycrystal. Aremarkable variation in stress-strain curves has been found in the tensile tests. Additional fracture tests showed significant variations in crack initiation and propagation during translamellar fracture. Analyzing the fracture surfaces, the micromechanical causes of these macroscopic scatter have been explained. The investigation shows that the global scatter in deformation and fracture response is highly influenced by the colony orientation and tilting angle with respect to the loading axis. The deformation and fracture behavior have been simulated by a finite element model including the material decohesion process described by a cohesive model. In order to capture the scatter of the macroscopic behavior, a stochastic approach is chosen. The local variability of stressstrain in the polycrystal and the variability of fracture parameters of the colonies are implemented in the stochastic approach of the cohesive model. It has been shown that the proposed approach is able to predict the stochastic nature of crack initiation and propagation as observed from the experiments. The global specimen failure with stable or unstable crack propagation can be explained in terms of the local variation of material properties. (orig.)

  5. Design of a braze alloy for fast epitaxial brazing of superalloys

    Science.gov (United States)

    Piegert, S.; Laux, B.; Rösier, J.

    2012-07-01

    For the repair of directionally solidified turbine components made of nickel-based superalloys, a new high-temperature brazing method has been developed. Utilising heterogeneous nucleation on the crack surface, the microstructure of the base material can be reproduced, i.e. single crystallinity can be maintained. In contrast to commonly used eutectic braze alloys, such as nickel-boron or nickel-silicon systems, the process is not diffusion controlled but works with a consolute binary base system. The currently applied epitaxial brazing methods rely on isothermal solidification diffusing the melting point depressants into the base material until their concentration is reduced so that the liquid braze solidifies. Contrary, the identified Ni-Mn consolute system enables a temperature driven epitaxial solidification resulting in substantially reduced process duration. The development of the braze alloys was assisted using the CALPHAD software Thermo-Calc. The solidification behaviour was estimated by kinetic calculations with realistic boundary conditions. Finally, the complete system, including braze alloy as well as substrate material, was modelled by means of DICTRA. Subsequently, the thermodynamic properties of the braze alloys were experimentally analysed by DSC measurements. For brazing experiments 300 μm wide parallel gaps were used. Complete epitaxial solidification, i.e. the absence of high-angle grain boundaries, could be achieved within brazing times being up to two orders of magnitude shorter compared to diffusion brazing processes. Theoretically and experimentally evaluated process windows reveal similar shapes. However, a distinct shift has to be stated which can be ascribed to the limited accuracy of the underlying thermodynamic databases.

  6. Magnetic and elastic anisotropy in magnetorheological elastomers using nickel-based nanoparticles and nanochains

    Energy Technology Data Exchange (ETDEWEB)

    Landa, Romina A.; Soledad Antonel, Paula; Ruiz, Mariano M.; Negri, R. Martín, E-mail: rmn@qi.fcen.uba.ar [Departamento de Química Inorgánica, Analítica y Química Física, Facultad de Ciencias Exactas y Naturales, Instituto de Química Física de Materiales, Ambiente y Energía (INQUIMAE), Universidad de Buenos Aires, Ciudad Universitaria, Pabellón II, C1428EGA Buenos Aires (Argentina); Perez, Oscar E. [Departamento de Industrias, Facultad de Ciencias Exactas y Naturales, Universidad de Buenos Aires, Buenos Aires (Argentina); Butera, Alejandro [Centro Atómico Bariloche (Comisión Nacional de Energía Atómica. Argentina) and Instituto Balseiro, Universidad Nacional de Cuyo, Mendoza (Argentina); Jorge, Guillermo [Instituto de Ciencias, Universidad Nacional de General Sarmiento, Buenos Aires (Argentina); Oliveira, Cristiano L. P. [Grupo de Fluidos Complexos, Instituto de Física, Universidade de São Paulo, São Paulo (Brazil)

    2013-12-07

    Nickel (Ni) based nanoparticles and nanochains were incorporated as fillers in polydimethylsiloxane (PDMS) elastomers and then these mixtures were thermally cured in the presence of a uniform magnetic field. In this way, macroscopically structured-anisotropic PDMS-Ni based magnetorheological composites were obtained with the formation of pseudo-chains-like structures (referred as needles) oriented in the direction of the applied magnetic field when curing. Nanoparticles were synthesized at room temperature, under air ambient atmosphere (open air, atmospheric pressure) and then calcined at 400 °C (in air atmosphere also). The size distribution was obtained by fitting Small Angle X-ray Scattering (SAXS) experiments with a polydisperse hard spheres model and a Schulz-Zimm distribution, obtaining a size distribution centered at (10.0 ± 0.6) nm with polydispersivity given by σ = (8.0 ± 0.2) nm. The SAXS, X-ray powder diffraction, and Transmission Electron Microscope (TEM) experiments are consistent with single crystal nanoparticles of spherical shape (average particle diameter obtained by TEM: (12 ± 1) nm). Nickel-based nanochains (average diameter: 360 nm; average length: 3 μm, obtained by Scanning Electron Microscopy; aspect ratio = length/diameter ∼ 10) were obtained at 85 °C and ambient atmosphere (open air, atmospheric pressure). The magnetic properties of Ni-based nanoparticles and nanochains at room temperature are compared and discussed in terms of surface and size effects. Both Ni-based nanoparticles and nanochains were used as fillers for obtaining the PDMS structured magnetorheological composites, observing the presence of oriented needles. Magnetization curves, ferromagnetic resonance (FMR) spectra, and strain-stress curves of low filler's loading composites (2% w/w of fillers) were determined as functions of the relative orientation with respect to the needles. The results indicate that even at low loadings it is

  7. An Investigation of the Micro-Electrical Discharge Machining of Nickel-Titanium Shape Memory Alloy Using Grey Relations Coupled with Principal Component Analysis

    Directory of Open Access Journals (Sweden)

    Mustufa Haider Abidi

    2017-11-01

    Full Text Available Shape memory alloys (SMAs are advanced engineering materials which possess shape memory effects and super-elastic properties. Their high strength, high wear-resistance, pseudo plasticity, etc., makes the machining of Ni-Ti based SMAs difficult using traditional techniques. Among all non-conventional processes, micro-electric discharge machining (micro-EDM is considered one of the leading processes for micro-machining, owing to its high aspect ratio and capability to machine hard-to-cut materials with good surface finish.The selection of the most appropriate input parameter combination to provide the optimum values for various responses is very important in micro-EDM. This article demonstrates the methodology for optimizing multiple quality characteristics (overcut, taper angle and surface roughness to enhance the quality of micro-holes in Ni-Ti based alloy, using the Grey–Taguchi method. A Taguchi-based grey relational analysis coupled with principal component analysis (Grey-PCA methodology was implemented to investigate the effect of three important micro-EDM process parameters, namely capacitance, voltage and electrode material.The analysis of the individual responses established the importance of multi-response optimization. The main effects plots for the micro-EDM parameters and Analysis of Variance (ANOVA indicate that every parameter does not produce same effect on individual responses, and also that the percent contribution of each parameter to individual response is highly varied. As a result, multi-response optimization was implemented using Grey-PCA. Further, this study revealed that the electrode material had the strongest effect on the multi-response parameter, followed by the voltage and capacitance. The main effects plot for the Grey-PCA shows that the micro-EDM parameters “capacitance” at level-2 (i.e., 475 pF, “discharge voltage” at level-1 (i.e., 80 V and the “electrode material” Cu provided the best multi-response.

  8. Fatigue behavior and microstructural characterization of nickel-base superalloy Inconel 939 produced by laser melting process; Ermuedungsverhalten und mikrostrukturelle Charakterisierung der im Laserschmelzverfahren hergestellten Nickelbasis-Superlegierung Inconel 939

    Energy Technology Data Exchange (ETDEWEB)

    Kanagarajah, Pirabagini

    2016-07-01

    The present study investigated the microstructural characteristics and its impact on the resulting mechanical properties of the nickel-based superalloy lnconel 939 processed by selective laser melting (SLM) and data are compared to an lnconel 939 cast alloy. The monotonic and microstructural results demonstrate a strong dependency on the building direction of the SLM-processed material and a distinct difference to the cast alloy, particularly relating to the microstructure. Strain-controlled isothermal and thermomechanical fatigue in combination with the digital-imagecorrelation (DIC) describe the mechanical behavior and the critical area in the structure. Whether the SLM- or the cast alloy achieves a higher lifetime during isothermal fatigue, depends on the strain amplitude. For low strain amplitudes, the aged SLM-material has a higher lifetime in the temperature range from room temperature to 750 C and shows a better fatigue characteristic compared to the cast alloy. By increasing the amplitude, the existing pores become dominant and a fast failure occurs. However, the porosity was reduced drastically in the HIP-condition. [German] In der vorliegenden Arbeit wurden die mikrostrukturellen Eigenschaften und das dadurch resultierende mechanische Verhalten der im SLM-Verfahren (Selective Laser Melting) hergestellten Nickelbasis-Superlegierung Inconel 939 untersucht und einer Inconel 939 Gusslegierung gegenuebergestellt. Die monotonen und mikrostrukturellen Untersuchungsergebnisse zeigen eine eindeutige Abhaengigkeit der Herstellungsrichtung und deutliche Unterschiede zur Gusslegierung, insbesondere in der Mikrostruktur. Dehnungsgeregelte isotherme und thermomechanische Ermuedungsversuche in Kombination mit der Methode der digitalen Bildkorrelation (DIC) beschreiben das mechanische Verhalten sowie die kritischen Bereiche im Gefuege. Ob beim SLM- oder Gusswerkstoff eine hoehere Lebensdauer bei der isothermen Ermuedung erreicht wird, ist von der Hoehe der Beanspruchung

  9. Detecting Milling Deformation in 7075 Aluminum Alloy Aeronautical Monolithic Components Using the Quasi-Symmetric Machining Method

    Directory of Open Access Journals (Sweden)

    Qiong Wu

    2016-04-01

    Full Text Available The deformation of aeronautical monolithic components due to CNC machining is a bottle-neck issue in the aviation industry. The residual stress releases and redistributes in the process of material removal, and the distortion of the monolithic component is generated. The traditional one-side machining method will produce oversize deformation. Based on the three-stage CNC machining method, the quasi-symmetric machining method is developed in this study to reduce deformation by symmetry material removal using the M-symmetry distribution law of residual stress. The mechanism of milling deformation due to residual stress is investigated. A deformation experiment was conducted using traditional one-side machining method and quasi-symmetric machining method to compare with finite element method (FEM. The deformation parameters are validated by comparative results. Most of the errors are within 10%. The reason for these errors is determined to improve the reliability of the method. Moreover, the maximum deformation value of using quasi-symmetric machining method is within 20% of that of using the traditional one-side machining method. This result shows the quasi-symmetric machining method is effective in reducing deformation caused by residual stress. Thus, this research introduces an effective method for reducing the deformation of monolithic thin-walled components in the CNC milling process.

  10. Low Cycle Fatigue of Single Crystal Nickel-based Superalloy DD6 at 1100℃

    Directory of Open Access Journals (Sweden)

    ZHANG Shichao

    2018-02-01

    Full Text Available The total strain-controlled low cycle fatigue(LCF behaviors of a single crystal superalloy DD6 at 1100℃ for R=-1 and 0.05 were investigated. The results of LCF tests indicated that the cyclic hardening/softening behavior of the alloy not only has the relationship with the microstructure of the material, but also the loading status. The mean stress relaxation occurred under asymmetric straining. The rate of mean stress relaxation increased with the increasing of strain amplitude; when R=-1, the alloy shows tension-compression asymmetry behavior. All the LCF data obtain under various ratios were well correlated by three models for lifetime prediction, the precision rates predicted are fallen into the factor of±2 times scatter band.

  11. Intermediate temperature grain boundary embrittlement in nickel-base weld metals

    Science.gov (United States)

    Nissley, Nathan Eugene

    The ductility-dip cracking (DDC) susceptibility of NiCrFe filler metals was evaluated using the strain-to-fracture (STF) GleebleRTM-based testing technique1. These high chromium Ni-base filler metals are frequently used in nuclear power plant applications for welding Ni-base Alloy 690 and included INCONELRTM Filler Metal 52 and 52M (FM-52 and FM-52M)2, and a number of FM-52M-type experimental alloys including two with additions of molybdenum and niobium. A wide range in DDC susceptibilities was observed in the tested alloys including significant variations in susceptibility with only small compositional changes. The interpretation of the STF results now includes both the threshold strain for cracking and the transition to "massive" cracking. While the threshold strain is still insightful and an indication of cracking susceptibility, materials which transition rapidly from the threshold strain to "massive" cracking are typically more susceptible to DDC. The spot pre-welds made on the STF samples, used to produce a repeatable microstructure were found to significantly affect the DDC resistance when the current downslope time was altered. Decreasing the downslope time resulted in a faster cooling rate, finer solidification substructure, fewer metastable intragranular precipitates, and a reduced DDC susceptibility. The downslope time has been found to be the most important STF testing variable evaluated to date. A significant decrease in DDC susceptibility was observed in the alloys with Mo and Nb additions. The threshold strain for cracking in the 2.5% Nb and 4% Mo NiCrFe alloy was approximately 10%, and demonstrated a DDC resistance of more than twice that observed in typical FM-82 alloys. This remarkable increase in DDC resistance was attributed to the skeletal precipitate morphology whose large surface area and dense distribution were highly effective at pinning grain boundaries and preventing crack initiation. The resulting wavy or tortuous grain boundaries act to

  12. Correlation Between the Microstructural Defects and Residual Stress in a Single Crystal Nickel-Based Superalloy During Different Creep Stages

    Science.gov (United States)

    Mo, Fangjie; Wu, Erdong; Zhang, Changsheng; Wang, Hong; Zhong, Zhengye; Zhang, Jian; Chen, Bo; Hofmann, Michael; Gan, Weimin; Sun, Guangai

    2018-03-01

    The present work attempts to reveal the correlation between the microstructural defects and residual stress in the single crystal nickel-based superalloy, both of which play the significant role on properties and performance. Neutron diffraction was employed to investigate the microstructural defects and residual stresses in a single crystal (SC) nickel-based superalloy, which was subjected to creeping under 220 MPa and 1000 °C for different times. The measured superlattice and fundamental lattice reflections confirm that the mismatch and tetragonal distortions with c/a > 1 exist in the SC superalloy. At the initially unstrained state, there exists the angular distortion between γ and γ' phases with small triaxial compressive stresses, ensuring the structural stability of the superalloy. After creeping, the tetragonal distortion for the γ phase is larger than that for the γ' phase. With increasing the creeping time, the mismatch between γ and γ' phases increases to the maximum, then decreases gradually and finally remains unchanged. The macroscopic residual stress shows a similar behavior with the mismatch, indicating the correlation between them. Based on the model of shear and dislocations, the evolution of microstructural defects and residual stress are reasonably explained. The effect of shear is dominant at the primary creep stage, which greatly enlarges the mismatch and the residual stress. The dislocations weaken the effect of shear for the further creep stage, resulting in the decrease of the mismatch and relaxation of the residual stress. Those findings add some helpful understanding into the microstructure-performance relationship in the SC nickel-based superalloy, which might provide the insight to materials design and applications.

  13. Modern fiber laser beam welding of the newly-designed precipitation-strengthened nickel-base superalloys

    Science.gov (United States)

    Naffakh Moosavy, Homam; Aboutalebi, Mohammad-Reza; Seyedein, Seyed Hossein; Goodarzi, Massoud; Khodabakhshi, Meisam; Mapelli, Carlo; Barella, Silvia

    2014-04-01

    In the present research, the modern fiber laser beam welding of newly-designed precipitation-strengthened nickel-base superalloys using various welding parameters in constant heat input has been investigated. Five nickel-base superalloys with various Ti and Nb contents were designed and produced by Vacuum Induction Melting furnace. The fiber laser beam welding operations were performed in constant heat input (100 J mm-2) and different welding powers (400 and 1000 W) and velocities (40 and 100 mm s-1) using 6-axis anthropomorphic robot. The macro- and micro-structural features, weld defects, chemical composition and mechanical property of 3.2 mm weldments were assessed utilizing optical and scanning electron microscopes equipped with EDS analysis and microhardness tester. The results showed that welding with higher powers can create higher penetration-to-width ratios. The porosity formation was increased when the welding powers and velocities were increased. None of the welds displayed hot solidification and liquation cracks in 400 and 1000 W welding powers, but liquation phenomenon was observed in all the heat-affected zones. With increasing the Nb content of the superalloys the liquation length was increased. The changing of the welding power and velocity did not alter the hardness property of the welds. The hardness of welds decreased when the Ti content declined in the composition of superalloys. Finally, the 400 and 1000 W fiber laser powers with velocity of 40 and 100 m ms-1 have been offered for hot crack-free welding of the thin sheet of newly-designed precipitation-strengthened nickel-base superalloys.

  14. Microstructure and Creep Behavior of a Directional Solidification Nickel-based Superalloy

    Science.gov (United States)

    Tian, Ning; Tian, Sugui; Yu, Huichen; Li, Ying; Meng, Xianlin

    2015-07-01

    By means of creep property measurement and microstructure observation, an investigation has been made into microstructure and creep behavior of a directional solidification Ni-based superalloy at high temperatures. Results show that after full heat treatment, small cuboidal γ' precipitates distribute in the dendrite regions, while coarser ones distribute in the inter-dendrite regions. In the primary stage of creep, the γ' phase in alloy is transformed into the rafted structure along the direction vertical to stress axis, and then the creep of alloy enters the steady state stage. And dislocations slipping in the g matrix and climbing over the rafted γ' phase are thought to be the deformation mechanism of the alloy during steady creep stage. At the latter stage of creep, the alternate slipping of dislocations may shear and twist the rafted γ'/γ phases, which promotes the initiation and propagation of the micro-cracks along the boundaries near the coarser rafted γ' phase. And the bigger probability of the creep damage occurs in the grain boundaries along 45° angles relative to the stress axis due to them bearing relatively bigger shearing stress.

  15. Study of alumina-trichite reinforcement of a nickel-based matric by means of powder metallurgy

    Science.gov (United States)

    Walder, A.; Hivert, A.

    1982-01-01

    Research was conducted on reinforcing nickel based matrices with alumina trichites by using powder metallurgy. Alumina trichites previously coated with nickel are magnetically aligned. The felt obtained is then sintered under a light pressure at a temperature just below the melting point of nickel. The halogenated atmosphere technique makes it possible to incorporate a large number of additive elements such as chromium, titanium, zirconium, tantalum, niobium, aluminum, etc. It does not appear that going from laboratory scale to a semi-industrial scale in production would create any major problems.

  16. Pore annihilation in a single-crystal nickel-base superalloy during hot isostatic pressing: Experiment and modelling

    International Nuclear Information System (INIS)

    Epishin, Alexander; Fedelich, Bernard; Link, Thomas; Feldmann, Titus; Svetlov, Igor L.

    2013-01-01

    Pore annihilation during hot isostatic pressing (HIP) was investigated in the single-crystal nickel-base superalloy CMSX-4 experimentally by interrupted HIP tests at 1288 °C/103 MPa. The kinetics of pore annihilation was determined by density measurement and quantitative metallography. Transmission electron microscopy of a HIPed specimen showed that the pores shrink via dislocation movement on octahedral glide planes. Theoretically pore closure under HIP condition was modelled by the finite element method using crystal plasticity and large strain theories. The modelling gives a similar kinetics of pore annihilation as observed experimentally, however somewhat higher annihilation rate

  17. Creep-Rupture Behavior of Ni-Based Alloy Tube Bends for A-USC Boilers

    Science.gov (United States)

    Shingledecker, John

    Advanced ultrasupercritical (A-USC) boiler designs will require the use of nickel-based alloys for superheaters and reheaters and thus tube bending will be required. The American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code Section II PG-19 limits the amount of cold-strain for boiler tube bends for austenitic materials. In this summary and analysis of research conducted to date, a number of candidate nickel-based A-USC alloys were evaluated. These alloys include alloy 230, alloy 617, and Inconel 740/740H. Uniaxial creep and novel structural tests and corresponding post-test analysis, which included physical measurements, simplified analytical analysis, and detailed microscopy, showed that different damage mechanisms may operate based on test conditions, alloy, and cold-strain levels. Overall, creep strength and ductility were reduced in all the alloys, but the degree of degradation varied substantially. The results support the current cold-strain limits now incorporated in ASME for these alloys for long-term A-USC boiler service.

  18. Resistance of a gamma/gamma prime - delta directionally solidified eutectic alloy to recrystallization

    Science.gov (United States)

    Tewari, S. N.; Scheuermann, C. M.; Andrews, C. W.

    1975-01-01

    The lamellar directionally solidified nickel-base eutectic alloy gamma/gamma prime-delta has potential as an advanced turbine blade material. The microstructural stability of this alloy was investigated. Specimens were plastically deformed by uniform compression or Brinell indentation, then annealed between 705 and 1120 C. Microstructural changes observed after annealing included gamma prime coarsening, pinch-off and spheroidization of delta lamellae, and the appearance of an unidentified blocky phase in surface layers. All but the first of these was localized in severely deformed regions, suggesting that microstructural instability is not a serious problem in the use of this alloy.

  19. Corrosion deformation interaction during stress corrosion cracking of alloy 600 in primary water

    International Nuclear Information System (INIS)

    Boursier, J.M.; Noel, D.; Rios, R.; Vaillant, F.; Magnin, T.

    1993-12-01

    In order to study the mechanisms involved in the SCC of Alloy 600 in primary water, the influence of chemical and microstructural parameters was assessed. Recent fractographic examinations performed on fracture surfaces of specimens are presented together with the influence of the environment on the creep rate to the nickel-base alloy. These results lead to the conclusion that intergranular stress corrosion cracking (IGSCC) of Alloy 600 could result from a cleavage-cracking mechanism involving interactions between dissolution/hydrogen adsorption and plasticity. (authors). 20 refs., 10 figs., 5 tabs

  20. Effects of Cr and Nb contents on the susceptibility of Alloy 600 type Ni-base alloys to stress-corrosion cracking in a simulated BWR environment

    International Nuclear Information System (INIS)

    Akashi, Masatsune

    1995-01-01

    In order to discuss the effects of chromium and niobium contents on the susceptibility of Alloy 600 type nickel-base alloys to stress-corrosion cracking in the BWR primary coolant environment, a series of creviced bent-beam (CBB) tests were conducted in a high-temperature, high-purity water environment. Chromium, niobium, and titanium as alloying elements improved the resistivity to stress-corrosion cracking, whereas carbon enhanced the susceptibility to it. Alloy-chemistry-based correlations have been defined to predict the relative resistances of alloys to stress-corrosion cracking. A strong correlation was found, for several heats of alloys, between grain-boundary chromium depletion and the susceptibility to stress-corrosion cracking

  1. High Temperature Oxidation Behavior of gamma-Ni+gamma'-Ni3Al Alloys and Coatings Modified with Pt and Reactive Elements

    Energy Technology Data Exchange (ETDEWEB)

    Mu, Nan [Iowa State Univ., Ames, IA (United States)

    2007-12-01

    Materials for high-pressure turbine blades must be able to operate in the high-temperature gases (above 1000 C) emerging from the combustion chamber. Accordingly, the development of nickel-based superalloys has been constantly motivated by the need to have improved engine efficiency, reliability and service lifetime under the harsh conditions imposed by the turbine environment. However, the melting point of nickel (1455 C) provides a natural ceiling for the temperature capability of nickel-based superalloys. Thus, surface-engineered turbine components with modified diffusion coatings and overlay coatings are used. Theses coatings are capable of forming a compact and adherent oxide scale, which greatly impedes the further transport of reactants between the high-temperature gases and the underlying metal and thus reducing attack by the atmosphere. Typically, these coatings contain β-NiAl as a principal constituent phase in order to have sufficient aluminum content to form an Al2O3 scale at elevated temperatures. The drawbacks to the currently-used {beta}-based coatings, such as phase instabilities, associated stresses induced by such phase instabilities, and extensive coating/substrate interdiffusion, are major motivations in this study to seek next-generation coatings. The high-temperature oxidation resistance of novel Pt + Hf-modified γ-Ni + γ-Ni3Al-based alloys and coatings were investigated in this study. Both early-stage and 4-days isothermal oxidation behavior of single-phase γ-Ni and γ'-Ni3Al alloys were assessed by examining the weight changes, oxide-scale structures, and elemental concentration profiles through the scales and subsurface alloy regions. It was found that Pt promotes Al2O3 formation by suppressing the NiO growth on both γ-Ni and γ'Ni3Al single-phase alloys. This effect increases with increasing Pt content. Moreover, Pt exhibits this effect even at

  2. Precision Measurement and Modeling of Quenching-Tempering Distortion in Low-Alloy Steel Components with Internal Threads

    Science.gov (United States)

    Nie, Zhenguo; Wang, Gang; Lin, Yongliang; Rong, Yiming (Kevin)

    2015-12-01

    Distortion resulting from heat treatment may cause serious problems for precision parts. A precision component made from 30CrNi3Mo steel with internal threads distorts slightly after quenching-tempering treatment. Such a small distortion results in serious difficulties in the subsequent assembly process. The distortion of the internal thread was measured using semi-destructive testing with video measuring system. Periodic wavy distortions emerged in the internal threads after heat treatment. Then both XRD analysis and hardness testing were conducted. A numerical simulation of the complete quenching-tempering process was conducted by DANTE, which is a set of user subroutines that link into the ABAQUS/STD solver. The results from the simulations are in good agreement with the measurement in distortion, microstructure field, and hardness. The effects of the technological parameters including quenchant, immersion orientation, and grooves were discussed on the basis of the simulation results. Finally, strategies to significantly decrease distortion and residual stress are proposed.

  3. A perspective on the design of high-temperature boiler components

    International Nuclear Information System (INIS)

    Perrin, I.J.; Fishburn, J.D.

    2008-01-01

    Boiler pressure parts are designed to formalize codes such as the ASME Boiler and Pressure Vessel Code. These codes employ a 'design-by-rule' approach, which is based on a combination of sound structural mechanics and boiler design and operating experience. These codes have served the industry well, but the need for a number of enhancements has been highlighted by the widespread use of creep strength-enhanced steels, the advent of ultrasupercritical boilers constructed from nickel-based alloys, and the cyclic duty required for some plants. The need for these enhancements is discussed to explain their origin and key challenges that must be tackled to provide robust design methods for the future. In particular, the use of reference stress concepts and design-by-analysis are discussed to highlight some practical issues. Weldments are identified as a particular concern because they are often a life-limiting feature, and since existing code rules do not adequately consider the high-temperature creep failure modes that can arise as a function of geometry, loading and material combination. Associated with the behavior of welds, multiaxial creep rupture is also identified as a topic that requires further study. The discussion illustrates the multidisciplinary nature of design and need for the materials and structural mechanics communities to work together. This should optimize the use of advanced, expensive alloys and reduce component wall thickness, facilitating pressure part manufacture and enhancing operational flexibility without compromising safety

  4. Mechanical Behavior of Three-Dimensional Braided Nickel-Based Superalloys Synthesized via Pack Cementation

    Science.gov (United States)

    Lippitz, Nicolas; Erdeniz, Dinc; Sharp, Keith W.; Dunand, David C.

    2018-03-01

    Braided tubes of Ni-based superalloys are fabricated via three-dimensional (3-D) braiding of ductile Ni-20Cr (wt pct) wires followed by post-textile gas-phase alloying with Al and Ti to create, after homogenization and aging, γ/ γ' strengthened lightweight, porous structures. Tensile tests reveal an increase in strength by 100 MPa compared to as-braided Ni-20Cr (wt pct). An interrupted tensile test, combined with X-ray tomographic scans between each step, sheds light on the failure behavior of the braided superalloy tubes.

  5. Silver-hafnium braze alloy

    Science.gov (United States)

    Stephens, Jr., John J.; Hosking, F. Michael; Yost, Frederick G.

    2003-12-16

    A binary allow braze composition has been prepared and used in a bonded article of ceramic-ceramic and ceramic-metal materials. The braze composition comprises greater than approximately 95 wt % silver, greater than approximately 2 wt % hafnium and less than approximately 4.1 wt % hafnium, and less than approximately 0.2 wt % trace elements. The binary braze alloy is used to join a ceramic material to another ceramic material or a ceramic material, such as alumina, quartz, aluminum nitride, silicon nitride, silicon carbide, and mullite, to a metal material, such as iron-based metals, cobalt-based metals, nickel-based metals, molybdenum-based metals, tungsten-based metals, niobium-based metals, and tantalum-based metals. A hermetic bonded article is obtained with a strength greater than 10,000 psi.

  6. Experimental study of micro-milling mechanism and surface quality of a nickel-based single crystal superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Gao, Qi; Gong, Yadong; Zhou, Yun Guang; Wen, Xue Long [School of Mechanical Engineering and Automation, Northeastern University, Shenyang (China)

    2017-01-15

    Micro-milling is widely used as a method for machining of micro-parts with high precision and efficiency. Taking the nickel-based single-crystal superalloy DD98 as the research object, the crystal characteristics of single-crystal materials were analysed, and the removal mechanism of single-crystal micro-milled parts was described. Based on molecular dynamics, a simulation model for nickel-based single-crystal superalloy DD98 micro-milling was established. Based on the response surface method of central composite design, the influences of spindle speed, feed rate, and milling depth on the surface roughness were examined, and a second-order regression model of the DD98 surface roughness was established. Using analysis of variance and the residuals of the model, a significant influence on surface roughness was found in the following order from large to small: Feed rate, spindle speed, and milling depth. Comparisons were conducted between the micro-milling experimental values and the predicted model values for different process parameters. The results show that the model fit is relatively high, and the adaptability is good. Scanning electron microscopy analysis of the micro-milling surfaces was performed to verify the slip and the removal mechanism of single-crystal materials. These results offer a theoretical reference and experimental basis for micro-milling of single-crystal materials.

  7. Numerical and experimental investigation for assessing the high strain rate response of nickel based multi-layered honeycomb sandwiches

    Science.gov (United States)

    Yang, Zhenqi; Pang, Baojun; Wang, Liwen

    2009-06-01

    The mechanics behaviors of a multi-layered nickel based honeycomb sandwich at quasi-static and high strain rate ranging from 800/s-6500/s were determined by a Instron and uniaxial dynamic compression SHPB experiment respectively. The results of experiment showed strain rate sensitivity at low strain rate portion (0-800/s) while by increasing the strain rate (3400/s- 6500/s); the samples no longer showed noticeable rate sensitivity. Dynamic strain-stress curves showed clearly initial peak strength, flat flow potion and totally compressed ascending part process while a littler peak was appeared during the flat flow potion. A numerical model was developed using LSDYNA software, for investigating the different deformation model under various strain rates with modified by experimental strain-stress curves. Steinberg-Guinan constitution model was utilized to simulate plastic deformation and in-stability status of multi-layered nickel based honeycomb under dynamic compression. In this work the influence of cell wall thickness; layer numbers of sandwich structure; length and height rate of hexahedron cell and influence of skin sheets for dynamic behavior was studied by various finite element models.

  8. Prediction of Corrosion of Advanced Materials and Fabricated Components

    Energy Technology Data Exchange (ETDEWEB)

    A. Anderko; G. Engelhardt; M.M. Lencka (OLI Systems Inc.); M.A. Jakab; G. Tormoen; N. Sridhar (Southwest Research Institute)

    2007-09-29

    The goal of this project is to provide materials engineers, chemical engineers and plant operators with a software tool that will enable them to predict localized corrosion of process equipment including fabricated components as well as base alloys. For design and revamp purposes, the software predicts the occurrence of localized corrosion as a function of environment chemistry and assists the user in selecting the optimum alloy for a given environment. For the operation of existing plants, the software enables the users to predict the remaining life of equipment and help in scheduling maintenance activities. This project combined fundamental understanding of mechanisms of corrosion with focused experimental results to predict the corrosion of advanced, base or fabricated, alloys in real-world environments encountered in the chemical industry. At the heart of this approach is the development of models that predict the fundamental parameters that control the occurrence of localized corrosion as a function of environmental conditions and alloy composition. The fundamental parameters that dictate the occurrence of localized corrosion are the corrosion and repassivation potentials. The program team, OLI Systems and Southwest Research Institute, has developed theoretical models for these parameters. These theoretical models have been applied to predict the occurrence of localized corrosion of base materials and heat-treated components in a variety of environments containing aggressive and non-aggressive species. As a result of this project, a comprehensive model has been established and extensively verified for predicting the occurrence of localized corrosion as a function of environment chemistry and temperature by calculating the corrosion and repassivation potentials.To support and calibrate the model, an experimental database has been developed to elucidate (1) the effects of various inhibiting species as well as aggressive species on localized corrosion of nickel-base

  9. Case studies of the application of enhanced steel alloys for bottom hole assembly components for sour service conditions

    Energy Technology Data Exchange (ETDEWEB)

    Chan, Alvaro [Nov Grant Prideco, Navasota (United States); Moura, Carlos [ASPEN Assesoria Tecnica e Comercial, Cascavel, PR (Brazil); Johnson, Charles; Landriault, Alain [Weatherford Canda Partnership, Calgary, AB (Canada)

    2008-07-01

    The new more modern drilling programs require the drill string to travel across sour formations in order to reach the hydrocarbon reservoirs. Traditional materials have been employed in the manufacture of HWDP components along with basic heat treatment processes. Standard HWDP tools have started to show their operational as well as environmental limitations when subjected to sour service applications. The advanced, more complex drilling programs require for the HWDP tools to be put in service under different configurations. Either at the bottom of the drill string near the drill bit for vertical well configurations or on top of the drill string for weight application on horizontal or extended reach applications. An operator in northwestern Canada has replaced standard HWDP with enhanced sour service HWDP in order to complete the programmed wells. These enhanced tools offer higher tensile and torque capabilities and improved toughness than standard HWDP tools and in addition, provide protection against sour service conditions. The use of second-generation double shoulder connections (2nd-Gen. DSC) has also provided added torque and tensile capacities to these versatile HWDP tools. For over a year more than a dozen wells have been drilled employing these enhanced BHA tools and have helped the operator reach its targets through sour service formations and produce wells in a safe and cost effective manner. (author)

  10. Recrystallization and thermal shock fatigue resistance of nanoscale ZrC dispersion strengthened W alloys as plasma-facing components in fusion devices

    Science.gov (United States)

    Xie, Z. M.; Miao, S.; Liu, R.; Zeng, L. F.; Zhang, T.; Fang, Q. F.; Liu, C. S.; Wang, X. P.; Lian, Y. Y.; Liu, X.; Cai, L. H.

    2017-12-01

    Recrystallization and thermal shock fatigue resistance behavior of nanoscale ZrC dispersion strengthened bulk tungsten alloys (W-0.5 wt% ZrC, WZrC) as potential candidates for plasma-facing components were investigated. By employing heat treatments with isochronal experiments, the evolution of the tungsten grain size/orientation, second phase particle distribution, thermal conductivity and mechanical properties were systematically studied. The effects of edge-localized mode like transient heat events on the as-rolled and recrystallized WZrC were investigated carefully. Pulses from an electron beam with durations of 1 ms were used to simulate the transient heat loading in fusion devices. The cracking thresholds, cracking mechanisms and recrystallization under repetitive (100 shots) transient heat loads were investigated. Results indicate that the cracking threshold of all the WZrC samples is 220-330 MW/m2 (corresponding to a heat load parameter F = 7.0-10.4 MJ/m2s1/2) at room temperature and the heat bombardment induced recrystallization occurs at a heat parameter of 10.4 MJ/m2s1/2.

  11. Cladding Alloys for Fluoride Salt Compatibility

    Energy Technology Data Exchange (ETDEWEB)

    Muralidharan, Govindarajan [ORNL; Wilson, Dane F [ORNL; Walker, Larry R [ORNL; Santella, Michael L [ORNL; Holcomb, David Eugene [ORNL

    2011-06-01

    This report provides an overview of several candidate technologies for cladding nickel-based corrosion protection layers onto high-temperature structural alloys. The report also provides a brief overview of the welding and weld performance issues associated with joining nickel-clad nickel-based alloys. From the available techniques, two cladding technologies were selected for initial evaluation. The first technique is a line-of-sight method that would be useful for cladding large structures such as vessel interiors or large piping. The line-of-sight method is a laser-based surface cladding technique in which a high-purity nickel powder mixed into a polymer binder is first sprayed onto the surface, baked, and then rapidly melted using a high-power laser. The second technique is a vapor phase technique based on the nickel-carbonyl process that is suitable for cladding inaccessible surfaces such as the interior surfaces of heat exchangers. An initial evaluation for performed on the quality of nickel claddings processed using the two selected cladding techniques.

  12. Effects of metallurgical factors on stress corrosion cracking of Ni-base alloys in high temperature water

    International Nuclear Information System (INIS)

    Yonezawa, T.; Sasaguri, N.; Onimura, K.

    1988-01-01

    Nickel-base Alloy 600 is the principal material used for the steam generator tubes of PWRs. Generally, this alloy has been proven to be satisfactory for this application, however when it is subjected to extremely high stress level in PWR primary water, it may suffer from stress corrosion cracking. The authors have systematically studied the effects of test temperature and such metallurgical factors as cold working, chemical composition and heat treatment on the stress corrosion cracking of Alloy 600 in high temperature water, and also on that of Alloy 690 which is a promising material for the tubes and may provide improved crrosion resistance for steam generators. The test materials, the stress corrosion cracking test and the test results are reported. When the test temperature was raise, the stress corrosion cracking of the nickel-base alloys was accelerated. The time of stress corrosion cracking occurrence decreased with increasing applied stress, and it occurred at the stress level higher than the 0.2 % offset proof stress of Alloy 600. In Alloy 690, stress corrosion cracking was not observed at such stress level. Cold worked Alloy 600 showed higher resistance to stress corrosion cracking than the annealed alloy. (Kako, I.)

  13. Preliminary study of oxide-dispersion-strengthened B-1900 prepared by mechanical alloys

    Science.gov (United States)

    Glasgow, T. K.; Quatinetz, M.

    1975-01-01

    An experimental oxide dispersion strengthened (ODS) alloy based on the B-1900 composition was produced by the mechanical alloying process. Without optimization of the processing for the alloy or the alloy for the processing, recrystallization of the extruded product to large elongated grains was achieved. Materials having grain length-width ratios of 3 and 5.5 were tested in tension and stress-rupture. The ODS B-1900 exhibited tensile strength similar to that of cast B-1900. Its stress-rupture life was lower than that of cast B-1900 at 760 C. At 1095 C the ODS B-1900 with the higher grain length-width ratio (5.5) had stress-rupture life superior to that of cast B-1900. It was concluded that, with optimization, oxide dispersion strengthening of B-1900 and other complex cast nickel-base alloys has potential for improving high temperature properties over those of the cast alloy counterparts.

  14. High Temperature Oxidation of Nickel-based Cermet Coatings Composed of Al2O3 and TiO2 Nanosized Particles

    Science.gov (United States)

    Farrokhzad, M. A.; Khan, T. I.

    2014-09-01

    New technological challenges in oil production require materials that can resist high temperature oxidation. In-Situ Combustion (ISC) oil production technique is a new method that uses injection of air and ignition techniques to reduce the viscosity of bitumen in a reservoir and as a result crude bitumen can be produced and extracted from the reservoir. During the in-situ combustion process, production pipes and other mechanical components can be exposed to air-like gaseous environments at extreme temperatures as high as 700 °C. To protect or reduce the surface degradation of pipes and mechanical components used in in-situ combustion, the use of nickel-based ceramic-metallic (cermet) coating produced by co-electrodeposition of nanosized Al2O3 and TiO2 have been suggested and earlier research on these coatings have shown promising oxidation resistance against atmospheric oxygen and combustion gases at elevated temperatures. Co-electrodeposition of nickel-based cermet coatings is a low-cost method that has the benefit of allowing both internal and external surfaces of pipes and components to be coated during a single electroplating process. Research has shown that the volume fraction of dispersed nanosized Al2O3 and TiO2 particles in the nickel matrix which affects the oxidation resistance of the coating can be controlled by the concentration of these particles in the electrolyte solution, as well as the applied current density during electrodeposition. This paper investigates the high temperature oxidation behaviour of novel nanostructured cermet coatings composed of two types of dispersed nanosized ceramic particles (Al2O3 and TiO2) in a nickel matrix and produced by coelectrodeposition technique as a function of the concentration of these particles in the electrolyte solution and applied current density. For this purpose, high temperature oxidation tests were conducted in dry air for 96 hours at 700 °C to obtain mass changes (per unit of area) at specific time

  15. Modelling of the dynamic behaviour of hard-to-machine alloys

    Directory of Open Access Journals (Sweden)

    Bäker M.

    2012-08-01

    Full Text Available Machining of titanium alloys and nickel based superalloys can be difficult due to their excellent mechanical properties combining high strength, ductility, and excellent overall high temperature performance. Machining of these alloys can, however, be improved by simulating the processes and by optimizing the machining parameters. The simulations, however, need accurate material models that predict the material behaviour in the range of strains and strain rates that occur in the machining processes. In this work, the behaviour of titanium 15-3-3-3 alloy and nickel based superalloy 625 were characterized in compression, and Johnson-Cook material model parameters were obtained from the results. For the titanium alloy, the adiabatic Johnson-Cook model predicts softening of the material adequately, but the high strain hardening rate of Alloy 625 in the model prevents the localization of strain and no shear bands were formed when using this model. For Alloy 625, the Johnson-Cook model was therefore modified to decrease the strain hardening rate at large strains. The models were used in the simulations of orthogonal cutting of the material. For both materials, the models are able to predict the serrated chip formation, frequently observed in the machining of these alloys. The machining forces also match relatively well, but some differences can be seen in the details of the experimentally obtained and simulated chip shapes.

  16. Microstructure and mechanical properties of NiCoCrAlYTa alloy processed by press and sintering route

    Energy Technology Data Exchange (ETDEWEB)

    Pereira, J.C., E-mail: jpereira@uc.edu.ve [Instituto de Tecnología de Materiales, Universidad Politécnica de Valencia, Camino de vera s/n, Valencia, España (Spain); Centro de Investigaciones en Mecánica, Facultad de Ingeniería, Universidad de Carabobo (Venezuela, Bolivarian Republic of); Zambrano, J.C. [Centro de Investigaciones en Mecánica, Facultad de Ingeniería, Universidad de Carabobo (Venezuela, Bolivarian Republic of); Afonso, C.R.M. [Departamento de Engenharia de Materiais, Universidade Federal de São Carlos (UFSCar), São Carlos, SP (Brazil); Amigó, V. [Instituto de Tecnología de Materiales, Universidad Politécnica de Valencia, Camino de vera s/n, Valencia, España (Spain)

    2015-03-15

    Nickel-based superalloys such as NiCoCrAlY are widely used in high-temperature applications, such as gas turbine components in the energy and aerospace industries, due to their strength, high elastic modulus, and high-temperature oxidation resistance. However, the processing of these alloys is complex and costly, and the alloys are currently used as a bond coat in thermal barrier coatings. In this work, the effect of cold press and sintering processing parameters on the microstructure and mechanical properties of NiCoCrAlY alloy were studied using the powder metallurgy route as a new way to obtain NiCoCrAlYTa samples from a gas atomized prealloyed powder feedstock. High mechanical strength and adequate densification up to 98% were achieved. The most suitable compaction pressure and sintering temperature were determined for NiCoCrAlYTa alloy through microstructure characterization. Scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), and energy dispersive spectroscopy microanalysis (EDS) were performed to confirm the expected γ-Ni matrix and β-NiAl phase distribution. Additionally, the results demonstrated the unexpected presence of carbides and Ni–Y-rich zones in the microstructure due to the powder metallurgy processing parameters used. Thus, microhardness, nanoindentation and uniaxial compression tests were conducted to correlate the microstructure of the alloy samples with their mechanical properties under the different studied conditions. The results show that the compaction pressure did not significantly affect the mechanical properties of the alloy samples. In this work, the compaction pressures of 400, 700 and 1000 MPa were used. The sintering temperature of 1200 °C for NiCoCrAlYTa alloy was preferred; above this temperature, the improvement in mechanical properties is not significant due to grain coarsening, whereas a lower temperature produces a decrease in mechanical properties due to high porosity and

  17. Mathematical modelling of brittle phase precipitation in complex ruthenium containing nickel-based superalloys

    International Nuclear Information System (INIS)

    Rettig, Ralf

    2010-01-01

    A new model has been developed in this work which is capable of simulating the precipitation kinetics of brittle phases, especially TCP-phases (topologically close packed phases) in ruthenium containing superalloys. The model simultaneously simulates the nucleation and the growth stage of precipitation for any number of precipitating phases. The CALPHAD method (Calculation of Phase Diagrams) is employed to calculate thermodynamic properties, such as the driving force or phase compositions in equilibrium. For calculation of diffusion coefficients, kinetic mobility databases which are also based on the CALPHAD-method are used. The model is fully capable of handling multicomponent effects, which are common in complex superalloys. Metastable phases can be treated and will automatically be dissolved if they get unstable. As the model is based on the general CALPHAD method, it can be applied to a broad range of precipitation processes in different alloys as long as the relevant thermodynamic and kinetic databases are available. The developed model proves that the TCP-phases precipitate in a sequence of phases. The first phase that is often formed is the metastable σ-phase because it has the lowest interface energy due to low-energy planes at the interface between matrix and precipitate. After several hundred hours the stable μ- and P-phases start to precipitate by nucleating at the σ-phase which is energetically favourable. During the growth of these stable phases the sigma-phase is continuously dissolved. It can be shown by thermodynamic CALPHAD calculations that the sigma-phase has a lower Gibbs free enthalpy than the μ- and P-phase. All required parameters of the model, such as interface energy and nucleate densities, have been estimated. The mechanisms of suppression of TCP-phase precipitation in the presence of ruthenium in superalloys were investigated with the newly developed model. It is shown by the simulations that ruthenium mostly affects the nucleation

  18. Quantitative characterization and comparison of precipitate and grain shape in Nickel -base superalloys using moment invariants

    Science.gov (United States)

    Callahan, Patrick Gregory

    A fundamental objective of materials science and engineering is to understand the structure-property-processing-performance relationship. We need to know the true 3-D microstructure of a material to understand certain geometric properties of a material, and thus fulfill this objective. Focused ion beam (FIB) serial sectioning allows us to find the true 3-D microstructure of Ni-base superalloys. Once the true 3-D microstructure is obtained, an accurate quantitative description and characterization of precipitate and/or grain shapes is needed to understand the microstructure and describe it in an unbiased way. In this thesis, second order moment invariants, the shape quotient Q, a convexity measure relating the volume of an object to the volume of its convex hull, V/Vconv, and Gaussian curvature have been used to compare an experimentally observed polycrystalline IN100 microstructure to three synthetic microstructures. The three synthetic microstructures used different shape classes to produce starting grain shapes. The three shape classes are ellipsoids, superellipsoids, and the shapes generated when truncating a cube with an octahedron. The microstructures are compared using a distance measure, the Hellinger distance. The Hellinger distance is used to compare distributions of shape descriptors for the grains in each microstructure. The synthetic microstructure that has the smallest Hellinger distance, and so best matched the experimentally observed microstructure is the microstructure that used superellipsoids as a starting grain shape. While it has the smallest Hellinger distance, and is approaching realistic grain morphologies, the superellipsoidal microstructure is still not realistic. Second order moment invariants, Q, and V/V conv have also been used to characterize the γ' precipitate shapes from four experimental Ru-containing Ni-base superalloys with differences in alloying additions. The superalloys are designated UM-F9, UM-F18, UM-F19, and UM-F22. The

  19. Microstructural Architecture, Microstructures, and Mechanical Properties for a Nickel-Base Superalloy Fabricated by Electron Beam Melting

    Science.gov (United States)

    Murr, L. E.; Martinez, E.; Gaytan, S. M.; Ramirez, D. A.; Machado, B. I.; Shindo, P. W.; Martinez, J. L.; Medina, F.; Wooten, J.; Ciscel, D.; Ackelid, U.; Wicker, R. B.

    2011-11-01

    Microstructures and a microstructural, columnar architecture as well as mechanical behavior of as-fabricated and processed INCONEL alloy 625 components produced by additive manufacturing using electron beam melting (EBM) of prealloyed precursor powder are examined in this study. As-fabricated and hot-isostatically pressed ("hipped") [at 1393 K (1120 °C)] cylinders examined by optical metallography (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy-dispersive (X-ray) spectrometry (EDS), and X-ray diffraction (XRD) exhibited an initial EBM-developed γ″ (bct) Ni3Nb precipitate platelet columnar architecture within columnar [200] textured γ (fcc) Ni-Cr grains aligned in the cylinder axis, parallel to the EBM build direction. Upon annealing at 1393 K (1120 °C) (hot-isostatic press (HIP)), these precipitate columns dissolve and the columnar, γ, grains recrystallized forming generally equiaxed grains (with coherent {111} annealing twins), containing NbCr2 laves precipitates. Microindentation hardnesses decreased from 2.7 to 2.2 GPa following hot-isostatic pressing ("hipping"), and the corresponding engineering (0.2 pct) offset yield stress decreased from 0.41 to 0.33 GPa, while the UTS increased from 0.75 to 0.77 GPa. However, the corresponding elongation increased from 44 to 69 pct for the hipped components.

  20. Corrosion behavior of nickel-containing alloys in artificial sweat.

    Science.gov (United States)

    Randin, J P

    1988-07-01

    The corrosion resistance of various nickel-containing alloys was measured in artificial sweat (perspiration) using the Tafel extrapolation method. It was found that Ni, CuNi 25 (coin alloy), NiAl (colored intermetallic compounds), WC + Ni (hard metal), white gold (jewelry alloy), FN42 and Nilo Alby K (controlled expansion alloys), and NiP (electroless nickel coating) are in an active state and dissolve readily in oxygenated artificial sweat. By contrast, austenitic stainless steels, TiC + Mo2C + Ni (hard metal), NiTi (shape-memory alloy), Hastelloy X (superalloy), Phydur (precipitation hardening alloy), PdNi and SnNi (nickel-containing coatings) are in a passive state but may pit under certain conditions. Cobalt, Cr, Ti, and some of their alloys were also investigated for the purpose of comparison. Cobalt and its alloys have poor corrosion resistance except for Stellite 20. Chromium and high-chromium ferritic stainless steels have a high pitting potential but the latter are susceptible to crevice corrosion. Ti has a pitting potential greater than 3 V. Comparison between the in vitro measurements of the corrosion rate of nickel-based alloys and the clinical observation of the occurrence of contact dermatitis is discussed.

  1. Stress corrosion cracking of several high strength ferrous and nickel alloys

    Science.gov (United States)

    Nelson, E. E.

    1971-01-01

    The stress corrosion cracking resistance of several high strength ferrous and nickel base alloys has been determined in a sodium chloride solution. Results indicate that under these test conditions Multiphase MP35N, Unitemp L605, Inconel 718, Carpenter 20Cb and 20Cb-3 are highly resistant to stress corrosion cracking. AISI 410 and 431 stainless steels, 18 Ni maraging steel (250 grade) and AISI 4130 steel are susceptible to stress corrosion cracking under some conditions.

  2. Fatigue Crack Growth Behavior of Nickel-base Superalloy Haynes 282 at 550-750 °C

    Science.gov (United States)

    Rozman, K. A.; Kruzic, J. J.; Hawk, J. A.

    2015-08-01

    The fatigue crack growth rates for nickel-based superalloy Haynes 282 were measured at temperatures of 550, 650, and 750 °C using compact tension specimens with a load ratio of 0.1 and cyclic loading frequencies of 25 Hz and 0.25 Hz. Increasing the temperature from 550 to 750 °C caused the fatigue crack growth rates to increase from ~20 to 60% depending upon the applied stress intensity level. The effect of reducing the applied loading frequency increased the fatigue crack growth rates from ~20 to 70%, also depending upon the applied stress intensity range. The crack path was observed to be transgranular for the temperatures and frequencies used during fatigue crack growth rate testing. At 750 °C, there were some indications of limited intergranular cracking excursions at both loading frequencies; however, the extent of intergranular crack growth was limited and the cause is not understood at this time.

  3. Influences of processing parameters on microstructure during investment casting of nickel-base single crystal superalloy DD3

    Directory of Open Access Journals (Sweden)

    Gao Sifeng

    2012-05-01

    Full Text Available The effects of solidification variables on the as-cast microstructures of nickel-base single crystal superalloy DD3 have been investigated by using the modified Bridgman apparatus. The experiments were performed under a thermal gradient of approximately 45 K·cm-1 and at withdrawal rates ranging from 30 to 200 m·s-1. The experimental results show that the primary and secondary dendritic arm spacings (PDAS and SDAS decrease when the withdrawal rate is increased. Compared with the theoretical models of PDAS, the results are in good agreement with Trivedi’s model. The relationships of PDAS and SDAS with withdrawal rates can be described as l1 = 649.7V -0.24±0.02 and l2 = 281V -0.32±0.03, respectively. In addition, the size of the γ′ phase significantly decreases with increasing withdrawal rate.

  4. Carbon deposition and sulfur poisoning during CO2 electrolysis in nickel-based solid oxide cell electrodes

    DEFF Research Database (Denmark)

    Skafte, Theis Løye; Blennow, Peter; Hjelm, Johan

    2017-01-01

    is investigated systematically using simple current-potential experiments. Due to variations of local conditions, it is shown that higher current density and lower fuel electrode porosity will cause local carbon formation at the electrochemical reaction sites despite operating with a CO outlet concentration...... outside the thermodynamic carbon formation region. Attempts at mitigating the issue by coating the composite nickel/yttria-stabilized zirconia electrode with carbon-inhibiting nanoparticles and by sulfur passivation proved unsuccessful. Increasing the fuel electrode porosity is shown to mitigate......Reduction of CO2 to CO and O2 in the solid oxide electrolysis cell (SOEC) has the potential to play a crucial role in closing the CO2 loop. Carbon deposition in nickel-based cells is however fatal and must be considered during CO2 electrolysis. Here, the effect of operating parameters...

  5. Crack growth behaviour of low-alloy steels for pressure boundary components under transient light water reactor operating conditions - CASTOC, Part II: WWER conditions

    Energy Technology Data Exchange (ETDEWEB)

    Ernestova, M.; Zamboch, M. [Nuclear Research Institute, NRI, Rez (Czech Republic); Devrient, B.; Roth, A. [Framatome ANP GmbH, Erlangen (Germany); Ehrnsten, U. [VTT Industrial Systems, Espoo (Finland); Foehl, J.; Weissenberg, T. [Staatliche Materialpruefungsanstalt, MPA, Stuttgart (Germany); Gomez-Briceno, D.; Lapena, J. [Centro de Investigaciones Energeticas Medioambientales y Tecnologicas, CIEMAT, Madrid (Spain); Ritter, S.; Seifert, H.P. [Paul Scherrer Institute, PSI, Villigen (Switzerland)

    2004-07-01

    One of the ageing phenomena of pressure boundary components of light water reactors (LWRs) is environmentally-assisted cracking (EAC). The project CASTOC (5. Framework Programme of the EU) was launched September 2000 with six European partners and terminated August 2003. It focused in particular on the EAC behaviour of low-alloy steels (LAS) and to some extent to weld metal, heat affected zone and the influence of an austenitic cladding. The main objective was directed to the clarification of crack growth behavior of LAS in high-temperature water due to EAC under constant load (steady-state power operation), to study the effect of transient conditions (during operation or start-up/shut-down of a plant) using their impact on time-based and cycle-based crack growth rates and to a more detailed understanding of the acting mechanisms. Autoclave tests were performed with Western and Russian type reactor pressure vessel steels under simulated boiling water reactor (BWR)/normal water chemistry (NWC) and pressurized water reactor (WWER) conditions. The investigations were performed with fracture mechanics specimens of different sizes and geometries. The applied loading comprised cyclic loads, static loads and load spectra where the static load was periodically interrupted by partial unloading. With regard to water chemistry, the oxygen content (WWER) and impurities of sulphate and chlorides (BWR) were varied beyond allowable limits for continuous operation. The current paper summarizes the most important crack growth results obtained under simulated WWER conditions. The influence of oxygen content and the effect of specimen size (C(T)25 versus C(T)50 specimens) on the crack growth rates are shown. The results are discussed in the context of the current crack growth rate curves in the corresponding nuclear codes. (authors)

  6. Advanced numerical description of the behavior of 700 C steam power plant components

    Energy Technology Data Exchange (ETDEWEB)

    Maile, K. [Materialpruefungsanstalt, Univ. Stuttgart (Germany); Schmidt, K.; Roos, E.; Klenk, A.; Speicher, M.

    2009-07-01

    To make full use of the strength potential of new boiler materials like the new 9-11% Cr steels and nickel based alloys, taking into account their specific stress-strain relaxation behavior, new design methods are required in the design of today's power plants. Highly loaded components are approaching more and more the classical design limits with regard to critical wall thicknesses and the related tolerable thermal gradients, due to planed increases of steam parameters like steam pressure and steam temperature. ''Design by analysis'' can be realized by modern state of the art Numerical Finite Element (FE) simulation codes and in some cases by the use of user defined advanced inelastic material laws. These material laws have to be adjusted to specific material behavior of new boiler materials. To model the strain and stress situation in components under high temperature loading, a constitutive equation based on a Graham-Walles approach is used in this paper. Furthermore essential steps and recommendations to implement experimental data in the user defined subroutines and the subsequent integration of the subroutines in modern FE codes like ABAQUS trademark and ANSYS trademark are given. As an example, the results of FE simulations of components like hollow cylinders and waterwall like components made of Alloy 617 or 9-11% Cr steels are discussed and verified with experimental results. In a last step, the successful application of the developed creep equation will be demonstrated by calculating the creep strains and stress relaxation of a P92 steam header under constant loading. (orig.)

  7. ON THE INFLUENCE OF COLD WORK ON RESISTIVITY VARIATIONS WITH THERMAL EXPOSURE IN IN-718 NICKEL-BASE SUPERALLOY

    International Nuclear Information System (INIS)

    Madhi, Elhoucine; Nagy, Peter B.

    2010-01-01

    In nickel-base superalloys, irreversible electrical conductivity changes occur above a transition temperature where thermally-activated microstructural evolution initiates. The electrical conductivity first decreases above about 450 deg. C then increases above 600 deg. C. However, the presence of plastic deformation results in accelerated microstructure evolution at an earlier transition temperature. It was recently suggested that this well-known phenomenon might explain the notable conductivity difference between the peened near-surface part and the intact part at sufficiently large depth in surface-treated specimens. The influence of cold work on the electrical conductivity change with thermal exposure offers a probable answer to one of the main remaining questions in eddy current residual stress assessment, namely unusually fast and occasionally even non-monotonic decay of the apparent eddy current conductivity (AECC) change that was observed at temperatures as low as 400 deg. C. To validate this explanation, the present study investigates the influence of cold work on low-frequency Alternating Current Potential Drop (ACPD) resistivity variations with thermal exposure. In-situ resistivity monitoring was conducted throughout various heating cycles using the ACPD technique. IN-718 nickel-base superalloy specimens with different levels of cold work were exposed to gradually increasing peak temperatures from 400 deg. C to 800 deg. C. The results indicate that the initial irreversible rise in resistivity is approximately one order of magnitude higher and occurs at about 50 deg. C lower temperature in cold-worked samples of 30% plastic strain than in the intact material.

  8. Key parameters having an influence on stress corrosion cracking resistance of alloy 182

    International Nuclear Information System (INIS)

    Steltzlen, F.; Benhamou, C.; Calonne, O.; Brugier, B.; Massoud, J.P.

    2015-01-01

    Nickel-base Alloy 182 has been widely used in nuclear power plants for welds of Alloy 600 components (RPV Bottom Mount Instrumentation and Head Nozzles, Steam Generator Divider Plates...). In service, Alloy 182 shows a better resistance to SCC (Stress Corrosion Cracking) than Alloy 600, but, taking into account operational feedback outside of France, its behavior remains questionable for Long Term Operations. International Field experience and laboratory studies showed that stress relief heat-treated alloy 182 welds result in a better PWSCC resistance than the untreated ones. Trends concerning the following parameters: chemical composition, temperature, stress, surface condition and sampling orientation emerged as influential parameters from preliminary studies. In order to confirm and quantify the effect of the identified key parameters on PWSCC crack initiation, two alloy 182 welds with chemical compositions inducing high and low hot cracking susceptibility and respectively low and high PWSCC susceptibility were investigated. The experimental program included eleven primary water exposures from 5000 up to 15000 hours, in terms of cumulative exposure time, in 3 autoclaves at 3 different operating temperatures (320, 345 and 360 C. degrees). More than 20 various sets of U-bend specimens (6 specimens per set) were tested to investigate 4 stress levels, 2 sampling orientations and 2 surface conditions (grinding on an automatic grinding bench or mechanical polishing). After each successive corrosion test period, optical, dye penetrant tests, XRD measurements and SEM surface examinations were carried out on the specimens. Destructive examinations are performed on the cracked specimens progressively removed from the autoclave and on the un-cracked specimens at the end of the tests. We can draw the following conclusions. The initial weld defects (hot cracking, slag inclusion, mechanical defect...) existing on surface of the specimens did not propagate. Existing weld

  9. Wear-dependent specific coefficients in a mechanistic model for turning of nickel-based superalloy with ceramic tools

    Directory of Open Access Journals (Sweden)

    López de Lacalle Luis Norberto

    2017-09-01

    Full Text Available Difficult to cut materials such as nickel and titanium alloys are used in the aeronautical industry, the former alloys due to its heat-resistant behavior and the latter for the low weight - high strength ratio. Ceramic tools made out alumina with reinforce SiC whiskers are a choice in turning for roughing and semifinishing workpiece stages. Wear rate is high in the machining of these alloys, and consequently cutting forces tends to increase along one operation.

  10. Adhesive performance of silver-palladium-copper-gold alloy and component metals bonded with organic sulfur-based priming agents and a tri-n-butylborane initiated luting material.

    Science.gov (United States)

    Yamashita, Miyuki; Koizumi, Hiroyasu; Ishii, Takaya; Nakayama, Daisuke; Oba, Yusuke; Matsumura, Hideo

    2013-01-01

    The purpose of the current study was to evaluate the effect of thione-based metal priming agents on the adhesive behavior of a Ag-Pd-Cu-Au alloy and component metals bonded with an acrylic resin. Disk specimens (10 mm in diameter by 3 mm thick) were prepared from a silver-palladium-copper-gold (Ag-Pd-Cu-Au) alloy (Castwell M.C.12), high-purity silver, palladium, copper and gold. Four single-liquid priming agents containing organic sulfur compound (Alloy Primer, Metaltite, M.L. Primer and V-Primer) and three acidic priming agents (All Bond II Primer B, Estenia Opaque Primer and Super-Bond Liquid) were assessed. The metal specimens were flat-ground with abrasive papers, primed with one of the agents and bonded with a tri-n-butylborane initiated resin. The shear bond strengths were determined both before and after repeated thermocycling (5°C and 55°C, 1 min each, 20,000 cycles). The results were statistically analyzed with a non-parametric procedure (p = 0.05 level). The post-thermocycling bond strengths in MPa (median; n = 11) associated with the Alloy Primer, Metaltite, M.L. Primer and V-Primer materials were, respectively, 20.8, 22.8, 17.8 and 18.4 for the Ag-Pd-Cu-Au alloy; 19.6, 21.9, 14.4 and 20.1 for silver; 5.4, 4.5, 12.8 and 5.3 for palladium; 17.1, 19.2, 0.7 and 6.6 for copper; and 18.5, 17.7, 22.8 and 15.4 for gold. It can be concluded that the use of the four priming agents, which are based on organic sulfur compounds, effectively enhanced bonding to the Ag-Pd-Cu-Au alloy and the component metals, although the bonding performance varied among the priming agents and metal elements. The priming agents appeared to have more of an effect on the alloy, silver and gold than on the palladium and copper.

  11. A Review on Bimetallic Nickel-Based Catalysts for CO2Reforming of Methane.

    Science.gov (United States)

    Bian, Zhoufeng; Das, Sonali; Wai, Ming Hui; Hongmanorom, Plaifa; Kawi, Sibudjing

    2017-11-17

    In recent years, CO 2 reforming of methane (dry reforming of methane, DRM) has become an attractive research area because it converts two major greenhouse gasses into syngas (CO and H 2 ), which can be directly used as fuel or feedstock for the chemical industry. Ni-based catalysts have been extensively used for DRM because of its low cost and good activity. A major concern with Ni-based catalysts in DRM is severe carbon deposition leading to catalyst deactivation, and a lot of effort has been put into the design and synthesis of stable Ni catalysts with high carbon resistance. One effective and practical strategy is to introduce a second metal to obtain bimetallic Ni-based catalysts. The synergistic effect between Ni and the second metal has been shown to increase the carbon resistance of the catalyst significantly. In this review, a detailed discussion on the development of bimetallic Ni-based catalysts for DRM including nickel alloyed with noble metals (Pt, Ru, Ir etc.) and transition metals (Co, Fe, Cu) is presented. Special emphasis has been provided on the underlying principles that lead to synergistic effects and enhance catalyst performance. Finally, an outlook is presented for the future development of Ni-based bimetallic catalysts. © 2017 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim.

  12. Analysis of Brazing Effect on Hot Corrosion Behavior of a Nickel-Based Aerospace Superalloy

    Science.gov (United States)

    Esmaeili, N.; Ojo, O. A.

    2018-02-01

    The effects of brazing and use of composite powder mixture as interlayer material on hot corrosion resistance of brazed IN738 superalloy were studied. Brazing was observed to result in significant reduction in the hot corrosion resistance of the superalloy. However, application of composite powder mixture, which consists of additive superalloy powder, enhanced the hot corrosion resistance of brazed samples. It is also found that although the use of composite powder mixture increased hot corrosion resistance of brazed alloy, if the additive powder completely melts, which is possible during brazing, it can significantly reduce the hot corrosion resistance of the brazed joint. Elemental micro-segregation during solidification of the joint with completely melted powder mixture produces chromium-depleted zones and consequently reduces hot corrosion resistance, since a uniform distribution and adequate chromium concentration are necessary to combat hot corrosion. This has not been previously reported in the literature and it is crucial to the use of composite powder mixture for enhancing the properties of brazed superalloys.

  13. Morphological changes of gamma prime precipitates in nickel-base superalloy single crystals

    International Nuclear Information System (INIS)

    Mackay, R.A.

    1984-07-01

    Changes in the morphology of the gamma prime precipitate were examined during tensile creep at temperatures between 927 and 1038 C in 001-oriented single crystals of a Ni-Al-Mo-Ta superalloy. In this alloy, which has a large negative misfit of -0.80%, the gamma prime particles link together during creep to form platelets, or rafts, which are aligned with their broad faces perpendicular to the applied tensile axis. The dimensions of the gamma and gamma prime phases were measured as directional coarsening developed in an attempt to trace the changing morphology under various stress levels. In addition, the effects of initial microstructure, as well as slight compositional variations, were related to raft development and creep properties. The results showed that directional coarsening of gamma prime began during primary creep, and under certain conditions, continued to develop after the onset of steady-state creep. The length of the rafts increased linearly with time up to a plateau region. The thickness of the rafts, however, remained equal to the initial gamma prime size at least up through the onset of tertiary creep this is a clear indication of the stability of the finely-spaced gamma-gamma prime lamellar structure. It was found that the single crystals with the finest gamma prime size exhibited the longest creep lives, because the resultant rafted structure had a larger number of gamma-gamma prime interfaces per unit volume of material

  14. Residual stresses analysis in ball end milling of nickel-based superalloy Inconel 718

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Junteng; Zhang, Dinghua; Wu, Baohai; Luo, Ming [Key Laboratory of Contemporary Design and Integrated Manufacturing Technology, Northwestern Polytechnical University (China)

    2017-11-15

    Inconel 718 is widely used in the aviation, space, automotive and biomedical industries because of its outstanding properties. Near-surface residual stresses that are induced by ball end milling in Inconel 718 can be crucial for the performance and service time of the machined parts. In this paper, the influences of cutting conditions, including the use of cutting parameters, cutting fluid and spindle angles, on the residual stresses in the ball end milling process of Inconel 718 alloy were investigated experimentally. X-ray diffraction measurements reveal that residual stress distributions are highly influenced by cutting parameters, especially the depth of cut and cutting speed. The milling operation with cooling induces more compressive stresses trend and the magnitude of the residual stresses increases in the tensile direction with the increase of spindle angles. These cutting induced effects were further discussed with respect to thermal- mechanical coupling theory and some observations made by optical microscopy. From this investigation, it is suggested that the machining process parameters are not the smaller the better for the control of residual stresses in the ball end milling process of Inconel 718. (author)

  15. Environmental effect of S02-bearing atmosphere on the creep fatigue failure of aluminide-coated MM-002 nickel-base superalloy at 870°C

    CSIR Research Space (South Africa)

    Aghion, E

    1995-04-15

    Full Text Available High-temperature low-cycle fatigue (HTLCF) failure mechanisms of aluminide-coated MAR-M002 nickel-base superalloy in air, argon and Ar+5% SO2 atmospheres were investigated at 870°C. The loading conditions were constant and consisted of creep tension...

  16. Rafting in single crystal nickel-base superalloys – An overview

    Indian Academy of Sciences (India)

    R. Narasimhan (Krishtel eMaging) 1461 1996 Oct 15 13:05:22

    ture and high temperature mechanical properties are the major factors controlling the performance of SX ... controlled and optimized by a standard stepwise heat treatment in order to obtain a specific set of high temperature ..... effective tool in failure analysis of single crystal components operating at elevated temper- ature.

  17. Recent developments in turbomachinery component materials and manufacturing challenges for aero engine applications

    Science.gov (United States)

    Srinivas, G.; Raghunandana, K.; Satish Shenoy, B.

    2018-02-01

    In the recent years the development of turbomachinery materials performance enhancement plays a vital role especially in aircraft air breathing engines like turbojet engine, turboprop engine, turboshaft engine and turbofan engines. Especially the transonic flow engines required highly sophisticated materials where it can sustain the entire thrust which can create by the engine. The main objective of this paper is to give an overview of the present cost-effective and technological capabilities process for turbomachinery component materials. Especially the main focus is given to study the Electro physical, Photonic additive removal process and Electro chemical process for turbomachinery parts manufacture. The aeronautical propulsion based technologies are reviewed thoroughly where in surface reliability, geometrical precession, and material removal and highly strengthened composite material deposition rates usually difficult to cut dedicated steels, Titanium and Nickel based alloys. In this paper the past aeronautical and propulsion mechanical based manufacturing technologies, current sophisticated technologies and also future challenging material processing techniques are covered. The paper also focuses on the brief description of turbomachinery components of shaping process and coating in aeromechanical applications.

  18. Competition between elements during mechanical alloying in an octonary multi-principal-element alloy system

    International Nuclear Information System (INIS)

    Chen, Y.-L.; Hu, Y.-H.; Hsieh, C.-A.; Yeh, J.-W.; Chen, S.-K.

    2009-01-01

    The competition between the constituent elements of the Cu 0.5 NiAlCoCrFeTiMo alloy system during mechanical alloying was investigated and ranked with their alloying rates in getting alloyed in the mixture. By using XRD analysis, EDS mapping, extended X-ray absorption fine structure technique, and synchrotron radiation diffraction, the alloying sequence for the present alloy system is determined as Al → Cu → Co → Ni → Fe → Ti → Cr → Mo in the order of decreasing alloying rate. The alloying rate is found to correlate best with the melting point of the elements among metallurgical factors. The mechanism for this correlation is explained through the effect of melting point on solid-state diffusion and mechanical disintegration which are critical for the final alloying. This finding is valuable in predicting the alloying sequence of elements, and thus the phase evolution in multi-component alloys during mechanical alloying.

  19. Design and properties of advanced γ(TiAl) alloys

    International Nuclear Information System (INIS)

    Appel, F.; Clemens, H.; Oehring, M.

    2001-01-01

    Intermetallic titanium aluminides are one of the few classes of emerging materials that have the potential to be used in demanding high-temperature structural applications whenever specific strength and stiffness are of major concern. However, in order to effectively replace the heavier nickel-base superalloys currently use, titanium aluminides must combine a wide range of mechanical property capabilities. Advanced alloy designs are tailored for strength, toughness, creep resistance, and environmental stability. Some of these concerns are addressed in the present paper through global commentary on the physical metallurgy and technology of gamma TiAl-base alloys. Particular emphasis is paid on recent developments of TiAl alloys with enhanced high-temperature capability. (author)

  20. An accelerated electrochemical MIC test for stainless alloys

    International Nuclear Information System (INIS)

    Gendron, T.S.; Cleland, R.D.

    1994-01-01

    Previous work in our laboratory and elsewhere has suggested that MIC of stainless steels and nickel-base alloys occurs in locally anaerobic regions that support the growth of sulfate reducing bacteria (SRB). The cathodic reaction is provided by oxygen reduction at remote sites. Such a coupling between anode and cathode is difficult to reproduce in the laboratory, but can be simulated indirectly using a double electrochemical cell, as in previous work. A more realistic simulation using a single aerated electrochemical cell has now been developed, in which a second organism (P. aeruginosa) is used to provide an anoxic habitat for SRB growth and possibly a source of organic carbon, within a layer of silt. A bare alloy electrode is used as the oxygen cathode. Tests of this kind using rigorous microbiological procedures have generated pitting corrosion of several alloys in low chloride media simulating freshwater heat exchanger conditions. Similar test procedures are applicable to other environments of interest to this symposium

  1. Standard test methods for pitting and crevice corrosion resistance of stainless steels and related alloys by use of ferric Chloride solution

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2003-01-01

    1.1 These test methods cover procedures for the determination of the resistance of stainless steels and related alloys to pitting and crevice corrosion (see Terminology G 15) when exposed to oxidizing chloride environments. Six procedures are described and identified as Methods A, B, C, D, E, and F. 1.1.1 Method A—Ferric chloride pitting test. 1.1.2 Method B—Ferric chloride crevice test. 1.1.3 Method C—Critical pitting temperature test for nickel-base and chromium-bearing alloys. 1.1.4 Method D—Critical crevice temperature test for nickel-base and chromium-bearing alloys. 1.1.5 Method E—Critical pitting temperature test for stainless steels. 1.1.6 Method F—Critical crevice temperature test for stainless steels. 1.2 Method A is designed to determine the relative pitting resistance of stainless steels and nickel-base, chromium-bearing alloys, whereas Method B can be used for determining both the pitting and crevice corrosion resistance of these alloys. Methods C, D, E and F allow for a rankin...

  2. Crack initiation modeling of a directionally-solidified nickel-base superalloy

    Science.gov (United States)

    Gordon, Ali Page

    Combustion gas turbine components designed for application in electric power generation equipment are subject to periodic replacement as a result of cracking, damage, and mechanical property degeneration that render them unsafe for continued operation. In view of the significant costs associated with inspecting, servicing, and replacing damaged components, there has been much interest in developing models that not only predict service life, but also estimate the evolved microstructural state of the material. This thesis explains manifestations of microstructural damage mechanisms that facilitate fatigue crack nucleation in a newly-developed directionally-solidified (DS) Ni-base superalloy components exposed to elevated temperatures and high stresses. In this study, models were developed and validated for damage and life prediction using DS GTD-111 as the subject material. This material, proprietary to General Electric Energy, has a chemical composition and grain structure designed to withstand creep damage occurring in the first and second stage blades of gas-powered turbines. The service conditions in these components, which generally exceed 600°C, facilitate the onset of one or more damage mechanisms related to fatigue, creep, or environment. The study was divided into an empirical phase, which consisted of experimentally simulating service conditions in fatigue specimens, and a modeling phase, which entailed numerically simulating the stress-strain response of the material. Experiments have been carried out to simulate a variety of thermal, mechanical, and environmental operating conditions endured by longitudinally (L) and transversely (T) oriented DS GTD-111. Both in-phase and out-of-phase thermo-mechanical fatigue tests were conducted. In some cases, tests in extreme environments/temperatures were needed to isolate one or at most two of the mechanisms causing damage. Microstructural examinations were carried out via SEM and optical microscopy. A continuum

  3. Thermoelastic Stress Analysis: The Mean Stress Effect in Metallic Alloys

    Science.gov (United States)

    Gyekenyesi, Andrew L.; Baaklini, George Y.

    1999-01-01

    The primary objective of this study involved the utilization of the thermoelastic stress analysis (TSA) method to demonstrate the mean stress dependence of the thermoelastic constant. Titanium and nickel base alloys, commonly employed in aerospace gas turbines, were the materials of interest. The repeatability of the results was studied through a statistical analysis of the data. Although the mean stress dependence was well established, the ability to confidently quantify it was diminished by the experimental variations. If calibration of the thermoelastic response to mean stress can be successfully implemented, it is feasible to use the relationship to determine a structure's residual stress state.

  4. Fracture properties of nickel-based anodes for solid oxide fuel cells

    DEFF Research Database (Denmark)

    Goutianos, Stergios; Frandsen, Henrik Lund; Sørensen, Bent F.

    2010-01-01

    Reliable assessment of structural integrity of fuel cells requires the knowledge of the mechanical properties of their individual components, in particular the fracture toughness. A technique is presented to measure the critical energy-release rate/fracture toughness of thin ceramic layers...... such as the anode material (NiO–YSZ) in a fuel cell. The approach involves a new specimen geometry which consists of a thin ceramic glued onto thick steel beams to form a double cantilever beam (DCB) specimen. The fracture toughness values, measured from truly sharp cracks, are obtained over a range of applied...

  5. Review of alkali metal and refractory alloy compatibility for Rankine cycle applications

    International Nuclear Information System (INIS)

    DiStefano, J.R.

    1989-01-01

    The principal corrosion mechanisms in refractory metal-alkali systems are dissolution, mass transfer, and impurity reactions. In general, niobium, tantalum, molybdenum, and tungsten have low solubilities in the alkali metals, even to very high temperatures, and static corrosion studies have verified that the systems are basically compatible. Loop studies with niobium and tantalum based alloys do not indicate any serious problems due to temperature gradient mass transfer. Above 1000 K, dissimilar metal mass transfer is noted between the refractory metals and iron or nickel based alloys. The most serious corrosion problems encountered are related to impurity reactions associated with oxygen

  6. Microstructure and Mechanical Properties of Wide-gap Brazed Joints of K465 Alloy Using Cobalt-base Brazing Alloy

    OpenAIRE

    PAN Hui; ZHAO Haisheng

    2017-01-01

    Vacuum brazing of K465 superalloy was carried out by using Co45NiCrWB cobalt-base filler metal at 1220 ℃ for different holding time, and the joint clearance was 0.5 mm pre-filled with FGH95 nickel-base superalloy powder. The effect of the structural constitution of brazed different holding time of temperature on the brazed joint microstructure and properties. The results show that the brazing seam is composed of alloy powder particles and borides among them. It is two-phase structure of γ and...

  7. Alloy materials

    Energy Technology Data Exchange (ETDEWEB)

    Hans Thieme, Cornelis Leo (Westborough, MA); Thompson, Elliott D. (Coventry, RI); Fritzemeier, Leslie G. (Acton, MA); Cameron, Robert D. (Franklin, MA); Siegal, Edward J. (Malden, MA)

    2002-01-01

    An alloy that contains at least two metals and can be used as a substrate for a superconductor is disclosed. The alloy can contain an oxide former. The alloy can have a biaxial or cube texture. The substrate can be used in a multilayer superconductor, which can further include one or more buffer layers disposed between the substrate and the superconductor material. The alloys can be made a by process that involves first rolling the alloy then annealing the alloy. A relatively large volume percentage of the alloy can be formed of grains having a biaxial or cube texture.

  8. Process heat treatment of uranium alloy components. Procede de traitement thermique d'une piece en alliage d'uranium

    Energy Technology Data Exchange (ETDEWEB)

    Morey, J.M.; Paradis, G.

    1987-03-27

    Uranium base alloys containing 0.5-6 wt % of Ti, Nb or Zr are first homogeneized in the gamma phase then induction heated and quenched. Induction heating allows a structure modification in surface and eventually by quenching and annealing steps adjust core and surface hardness. Application is made to protection materials.

  9. Fatigue Crack Growth Mechanisms for Nickel-based Superalloy Haynes 282 at 550-750 °C

    Science.gov (United States)

    Rozman, Kyle A.; Kruzic, Jamie J.; Sears, John S.; Hawk, Jeffrey A.

    2015-10-01

    The fatigue crack growth rates for nickel-based superalloy Haynes 282 were measured at 550, 650, and 750 °C using compact tension specimens with a load ratio of 0.1 and cyclic loading frequencies of 25 and 0.25 Hz. The crack path was observed to be primarily transgranular for all temperatures, and the observed effect of increasing temperature was to increase the fatigue crack growth rates. The activation energy associated with the increasing crack growth rates over these three temperatures was calculated less than 60 kJ/mol, which is significantly lower than typical creep or oxidation mechanisms; therefore, creep and oxidation cannot explain the increase in fatigue crack growth rates. Transmission electron microscopy was done on selected samples removed from the cyclic plastic zone, and a trend of decreasing dislocation density was observed with increasing temperature. Accordingly, the trend of increasing crack growth rates with increasing temperature was attributed to softening associated with thermally assisted cross slip and dislocation annihilation.

  10. The Role of Cold Work in Eddy Current Residual Stress Measurements in Shot-Peened Nickel-Base Superalloys

    International Nuclear Information System (INIS)

    Yu, F.; Nagy, P. B.

    2006-01-01

    Recently, it was shown that eddy current methods can be adapted to residual stress measurement in shot-peened nickel-base superalloys. However, experimental evidence indicates that the piezoresistivity effect is simply not high enough to account for the observed apparent eddy current conductivity (AECC) increase. At the same time, X-ray diffraction data indicates that 'cold work' lingers even when the residual stress is fully relaxed and the excess AECC is completely gone. It is impossible to account for both observations with a single coherent explanation unless we assume that instead of a single 'cold work' effect, there are two varieties of cold work; type-A and type-B. Type-A cold work (e.g., changes in the microscopic homogeneity of the material) is not detected by X-ray diffraction as it does not significantly affect the beam width, but causes substantial conductivity change and exhibits strong thermal relaxation. Type-B cold work (e.g., dislocations) is detected by X-ray, but causes little or no conductivity change and exhibits weak thermal relaxation. Based on the assumption of two separate cold-work variables and that X-ray diffraction results indicate the presence of type-B, but not type-A, all observed phenomena can be explained. If this working hypothesis is proven right, the separation of residual stress and type-A cold work is less critical because they both relax much earlier and much faster than type-B cold work

  11. Carbon deposition and sulfur poisoning during CO2 electrolysis in nickel-based solid oxide cell electrodes

    Science.gov (United States)

    Skafte, Theis Løye; Blennow, Peter; Hjelm, Johan; Graves, Christopher

    2018-01-01

    Reduction of CO2 to CO and O2 in the solid oxide electrolysis cell (SOEC) has the potential to play a crucial role in closing the CO2 loop. Carbon deposition in nickel-based cells is however fatal and must be considered during CO2 electrolysis. Here, the effect of operating parameters is investigated systematically using simple current-potential experiments. Due to variations of local conditions, it is shown that higher current density and lower fuel electrode porosity will cause local carbon formation at the electrochemical reaction sites despite operating with a CO outlet concentration outside the thermodynamic carbon formation region. Attempts at mitigating the issue by coating the composite nickel/yttria-stabilized zirconia electrode with carbon-inhibiting nanoparticles and by sulfur passivation proved unsuccessful. Increasing the fuel electrode porosity is shown to mitigate the problem, but only to a certain extent. This work shows that a typical SOEC stack converting CO2 to CO and O2 is limited to as little as 15-45% conversion due to risk of carbon formation. Furthermore, cells operated in CO2-electrolysis mode are poisoned by reactant gases containing ppb-levels of sulfur, in contrast to ppm-levels for operation in fuel cell mode.

  12. On the Feasibility of Eddy Current Characterization of the Near-Surface Residual Stress Distribution in Nickel-Base Superalloys

    International Nuclear Information System (INIS)

    Blodgett, Mark P.; Nagy, Peter B.

    2004-01-01

    In light of its frequency-dependent penetration depth, the measurement of eddy current conductivity has been suggested as a possible means to allow the nondestructive evaluation of subsurface residual stresses in shot-peened specimens. This technique is based on the so-called electroelastic effect, i.e., the stress-dependence of the electrical conductivity. Unfortunately, the relatively small (∼1%) change in electrical conductivity caused by the presence of compressive residual stresses is often distorted, or even completely overshadowed, by the accompanying conductivity loss caused by cold work and surface roughness effects. Recently, it was observed that, in contrast with most other materials, shot-peened Waspaloy and IN100 specimens exhibit an apparent increase in electrical conductivity at increasing inspection frequencies. This observation by itself indicates that in these materials the measured conductivity change is probably dominated by residual stress effects, since both surface roughness and increased dislocation density are known to decrease rather than increase the conductivity and the presence of crystallographic texture does not affect the electrical conductivity of these materials, which crystallize in cubic symmetry. Our preliminary experiments indicate that probably there exists a unique 'window of opportunity' for eddy current NDE in nickel-base superalloys. We identified five major effects that contribute to this fortunate constellation of material properties, which will be reviewed in this presentation

  13. A viscoplastic study of crack-tip deformation and crack growth in a nickel-based superalloy at elevated temperature

    Science.gov (United States)

    Zhao, L. G.; Tong, J.

    Viscoplastic crack-tip deformation behaviour in a nickel-based superalloy at elevated temperature has been studied for both stationary and growing cracks in a compact tension (CT) specimen using the finite element method. The material behaviour was described by a unified viscoplastic constitutive model with non-linear kinematic and isotropic hardening rules, and implemented in the finite element software ABAQUS via a user-defined material subroutine (UMAT). Finite element analyses for stationary cracks showed distinctive strain ratchetting behaviour near the crack tip at selected load ratios, leading to progressive accumulation of tensile strain normal to the crack-growth plane. Results also showed that low frequencies and superimposed hold periods at peak loads significantly enhanced strain accumulation at crack tip. Finite element simulation of crack growth was carried out under a constant Δ K-controlled loading condition, again ratchetting was observed ahead of the crack tip, similar to that for stationary cracks. A crack-growth criterion based on strain accumulation is proposed where a crack is assumed to grow when the accumulated strain ahead of the crack tip reaches a critical value over a characteristic distance. The criterion has been utilized in the prediction of crack-growth rates in a CT specimen at selected loading ranges, frequencies and dwell periods, and the predictions were compared with the experimental results.

  14. Fatigue crack initiation in nickel-based superalloys studied by microstructure-based FE modeling and scanning electron microscopy

    Directory of Open Access Journals (Sweden)

    Fried M.

    2014-01-01

    Full Text Available In this work stage I crack initiation in polycrystalline nickel-based superalloys is investigated by analyzing anisotropic mechanical properties, local stress concentrations and plastic deformation on the microstructural length scale. The grain structure in the gauge section of fatigue specimens was characterized by EBSD. Based on the measured data, a microstructure-based FE model could be established to simulate the strain and stress distribution in the specimens during the first loading cycle of a fatigue test. The results were in fairly good agreement with experimentally measured local strains. Furthermore, the onset of plastic deformation was predicted by identifying shear stress maxima in the microstructure, presumably leading to activation of slip systems. Measurement of plastic deformation and observation of slip traces in the respective regions of the microstructure confirmed the predicted slip activity. The close relation between micro-plasticity, formation of slip traces and stage I crack initiation was demonstrated by SEM surface analyses of fatigued specimens and an in-situ fatigue test in a large chamber SEM.

  15. Structural features and the microscopic dynamics of the three-component Zr{sub 47}Cu{sub 46}Al{sub 7} system: Equilibrium melt, supercooled melt, and amorphous alloy

    Energy Technology Data Exchange (ETDEWEB)

    Khusnutdinoff, R. M., E-mail: khrm@mail.ru; Mokshin, A. V., E-mail: anatolii.mokshin@mail.ru [Kazan Federal University (Russian Federation); Klumov, B. A.; Ryltsev, R. E.; Chtchelkatchev, N. M. [Russian Academy of Sciences, Landau Institute for Theoretical Physics (Russian Federation)

    2016-08-15

    The structural and dynamic properties of the three-component Zr{sub 47}Cu{sub 46}Al{sub 7} system are subjected to a molecular dynamics simulation in the temperature range T = 250–3000 K at a pressure p = 1.0 bar. The temperature dependences of the Wendt–Abraham parameter and the translation order parameter are used to determine the glass transition temperature in the Zr{sub 47}Cu{sub 46}Al{sub 7} system, which is found to be T{sub c} ≈ 750 K. It is found that the bulk amorphous Zr{sub 47}Cu{sub 46}Al{sub 7} alloy contains localized regions with an ordered atomic structures. Cluster analysis of configuration simulation data reveals the existence of quasi-icosahedral clusters in amorphous metallic Zr–Cu–Al alloys. The spectral densities of time radial distribution functions of the longitudinal (C̃{sub L}(k, ω)) and transverse (C̃{sub T}(k, ω)) fluxes are calculated in a wide wavenumber range in order to study the mechanisms of formation of atomic collective excitations in the Zr{sub 47}Cu{sub 46}Al{sub 7} system. It was found that a linear combination of three Gaussian functions is sufficient to reproduce the (C̃{sub L}(k, ω)) spectra, whereas at least four Gaussian contributions are necessary to exactly describe the (C̃{sub T}(k, ω)) spectra of the supercooled melt and the amorphous metallic alloy. It is shown that the collective atomic excitations in the equilibrium melt at T = 3000 K and in the amorphous metallic alloy at T = 250 K are characterized by two dispersion acoustic-like branches related with longitudinal and transverse polarizations.

  16. Synchrotron measurement of the 3D shape of X-ray reflections from the {gamma}/{gamma}{sup '}-microstructure of nickel-base superalloys

    Energy Technology Data Exchange (ETDEWEB)

    Epishin, Alexander; Link, Thomas; Ulbricht, Alexander; Bansal, Mamta [Technical Univ. of Berlin (Germany). Inst. of Material Science and Technology; Zizak, Ivo [Helmholtz-Zentrum Berlin for Materials and Energy BESSY II, Berlin (Germany)

    2011-12-15

    The 3D shape of X-ray reflections from the {gamma}/{gamma}{sup '}-microstructure of a nickel-base superalloy was investigated using synchrotron X-ray radiation and a position sensitive area detector. The measurements were performed on the 4{sup th} generation single-crystal nickel-base superalloy TMS138. The results show that X-ray reflections from non-cubic crystallographic planes have a complex 3D shape which changes during rafting. The 3D intensity distributions contain information about the spacing of the planes and their orientation as well. Whereas h00 reflections show the usual splitting into a {gamma}{sup '} and one {gamma}-subreflection, the hh0 and hhh reflections show two and three {gamma}-peaks respectively, resulting from the different types of {l_brace}100{r_brace} matrix channels. Therefore, these 3D diffraction measurements supply additional information about the spatial distribution of microstrains. (orig.)

  17. Thermal stability and mechanical properties of HfC dispersion strengthened W alloys as plasma-facing components in fusion devices

    Science.gov (United States)

    Wang, Y. K.; Miao, S.; Xie, Z. M.; Liu, R.; Zhang, T.; Fang, Q. F.; Hao, T.; Wang, X. P.; Liu, C. S.; Liu, X.; Cai, L. H.

    2017-08-01

    HfC dispersion strengthened tungsten alloys were prepared by the spark plasma sintering (SPS) and an ordinary sintering followed by swaging, respectively. The HfC content is optimized as 0.5 wt% through spark plasma sintering (SPS) processing. The thermal stability, thermal conductivity and mechanical properties of swaged W-0.5 wt%HfC (WHC05) alloys were systematically investigated. Grain of swaged WHC05 has an obvious round bar shaped morphology with an average diameter of 24.5 μm and an average length of 187 μm, respectively, which keeps stability with increasing annealing temperature up to 1400 °C. The ductile-brittle transition temperature of swaged WHC05 is about 250 °C, much lower than that of SPSed WHC05 samples (∼500 °C). The ultimate tensile strength of swaged WHC05 alloys annealed at 1200 °C has no significant drops in a wide tested temperature range from 300 °C to 800 °C. The thermal conductivity of swaged WHC05 annealed at 1200 °C is up to 174 W/m·K at room temperature and always larger than 137 W/m·K from RT to 500 °C, which is much higher than that of the unannealed one and just the same with ITER grade W.

  18. Wear-dependent specific coefficients in a mechanistic model for turning of nickel-based superalloy with ceramic tools

    Science.gov (United States)

    López de Lacalle, Luis Norberto; Urbicain Pelayo, Gorka; Fernández-Valdivielso, Asier; Alvarez, Alvaro; González, Haizea

    2017-09-01

    Difficult to cut materials such as nickel and titanium alloys are used in the aeronautical industry, the former alloys due to its heat-resistant behavior and the latter for the low weight - high strength ratio. Ceramic tools made out alumina with reinforce SiC whiskers are a choice in turning for roughing and semifinishing workpiece stages. Wear rate is high in the machining of these alloys, and consequently cutting forces tends to increase along one operation. This paper establishes the cutting force relation between work-piece and tool in the turning of such difficult-to-cut alloys by means of a mechanistic cutting force model that considers the tool wear effect. The cutting force model demonstrates the force sensitivity to the cutting engagement parameters (ap, f) when using ceramic inserts and wear is considered. Wear is introduced through a cutting time factor, being useful in real conditions taking into account that wear quickly appears in alloys machining. A good accuracy in the cutting force model coefficients is the key issue for an accurate prediction of turning forces, which could be used as criteria for tool replacement or as input for chatter or other models.

  19. Filler metal alloy for welding cast nickel aluminide alloys

    Science.gov (United States)

    Santella, Michael L.; Sikka, Vinod K.

    1998-01-01

    A filler metal alloy used as a filler for welding east nickel aluminide alloys contains from about 15 to about 17 wt. % chromium, from about 4 to about 5 wt. % aluminum, equal to or less than about 1.5 wt. % molybdenum, from about 1 to about 4.5 wt. % zirconium, equal to or less than about 0.01 wt. % yttrium, equal to or less than about 0.01 wt. % boron and the balance nickel. The filler metal alloy is made by melting and casting techniques such as are melting the components of the filler metal alloy and east in copper chill molds.

  20. Effect of cold working on the stress corrosion cracking resistance of nickel-chromium-iron alloys

    International Nuclear Information System (INIS)

    Yonezawa, T.; Onimura, K.

    1987-01-01

    In order to grasp the stress corrosion cracking resistance of cold worked nickel base alloys in PWR primary water, the effect of cold working on the stress corrosion cracking resistance of alloys 600, X-750 and 690, in high temperature water, have been studied. Stress corrosion cracking tests were conducted at 360 0 C (633K) in a simulated PWR primary water for about 12,000 hours (43.2Ms). From the test results, it is concluded that the stress corrosion cracking resistance in the cold worked Alloy 600 at the same applied stress level increases with an increase in cold working ratio, and the cold worked alloys of thermally treated 690 and X-750 have excellent stress corrosion cracking resistance. (Author)

  1. Hydrogen diffusion and distribution in alloy 600 and related effects on the plasticity

    International Nuclear Information System (INIS)

    Lecoester, F.; Brass, A.M.; Chene, J.; Noel, D.

    1997-01-01

    Hydrogen can play a part in several mechanisms proposed for explaining the stress corrosion cracking of nickel based alloy 600, used in steam generators of pressurized water nuclear reactors. This study presents data on diffusion and hydrogen trapping in alloy 600 as well as the embrittlement which results from it. Distribution data were obtained by deuterium analysis of samples cathodically charged with heavy water. Secondary ion mass spectrometry, liquid scintillation counting and tritium autoradiography have been used for analysis. Data on hydrogen embrittlement were obtained by imposed tensile tests on samples with or without cathodic charging. Different microstructures were studied. The results show that alloy 600 embrittlement greatly depend on the structure and increases with the degree of intergranular precipitation. An effect of hydrogen on the plasticity of the alloy was noted. (author)

  2. On the thermodynamic efficiency of a nickel-based multiferroic thermomagnetic generator: From bulk to atomic scale

    Energy Technology Data Exchange (ETDEWEB)

    Sandoval, Samuel M., E-mail: samuel.m.sandoval@gmail.com; Sepulveda, Abdon E., E-mail: abdon.sepulveda@gmail.com; Keller, Scott M., E-mail: smkeller@ucla.edu [Department of Mechanical and Aerospace Engineering, University of California, Los Angeles, California 90095 (United States)

    2015-04-28

    A model is developed to correlate the effects of size on the thermodynamic efficiency for a nickel-based multiferroic thermomagnetic generator device. Three existing models are combined in order to estimate this correlation, they are (1) thermodynamic efficiency relations, (2) a model of ferromagnetic transition behavior, and (3) the bond-order length strength correlation. At the smallest size considered, a monolayer of nickel atoms shows a reduction in Curie temperature from its bulk value of T{sub c,Bulk}=630 K to T{sub c,ML}=240 K. This difference is analytically shown to affect the thermodynamic efficiency values when compared to bulk. Various nickel nanofilms are considered as a working body, such that the combined model predicts relative efficiency values that are comparable to the bulk scale, but operating closer to room-temperature when compared to bulk form. This result is unexpected since the absolute efficiency is shown to increase as a function of decreasing size, this discrepancy is explained as a consequence of Curie point suppression. The combined model is also applied to a hypothetical composite made of separated layers of nickel with distinct thicknesses. This composite material is predicted to spread the ferromagnetic transition across a much larger temperature range as compared to bulk nickel, such that this material may be better suited for different applications; for example, as a sensor or thermal switch. Moreover, this combined model is also shown to give a lower-bound estimate for thermodynamic efficiency, since the actual performance depends on material characterizations that have yet to be determined.

  3. Hot gas path component

    Science.gov (United States)

    Lacy, Benjamin Paul; Kottilingam, Srikanth Chandrudu; Porter, Christopher Donald; Schick, David Edward

    2017-09-12

    Various embodiments of the disclosure include a turbomachine component. and methods of forming such a component. Some embodiments include a turbomachine component including: a first portion including at least one of a stainless steel or an alloy steel; and a second portion joined with the first portion, the second portion including a nickel alloy including an arced cooling feature extending therethrough, the second portion having a thermal expansion coefficient substantially similar to a thermal expansion coefficient of the first portion, wherein the arced cooling feature is located within the second portion to direct a portion of a coolant to a leakage area of the turbomachine component.

  4. Cladding Alloys for Fluoride Salt Compatibility Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Muralidharan, Govindarajan [ORNL; Wilson, Dane F [ORNL; Santella, Michael L [ORNL; Holcomb, David Eugene [ORNL

    2011-05-01

    This interim report provides an overview of several candidate technologies for cladding nickel-based corrosion protection layers onto high-temperature structural alloys. The report also provides a brief overview of the welding and weld performance issues associated with joining nickel-clad nickel-based alloys. From the available techniques, two cladding technologies were selected for initial evaluation. The first technique is a line-of-sight method that would be useful for coating large structures such as vessel interiors or large piping. The line-of-sight method is a laser-based surface cladding technique in which a high-purity nickel powder mixed into a polymer binder is first sprayed onto the surface, baked, and then rapidly melted using a high power laser. The second technique is a vapor phase technique based on the nickel-carbonyl process that is suitable for coating inaccessible surfaces such as the interior surfaces of heat exchangers. The final project report will feature an experimental evaluation of the performance of the two selected cladding techniques.

  5. Investigations on discharge of stainless steel alloying components by condensates in condensing value boilers; Untersuchungen zum Austrag von Legierungsbestandteilen aus nichtrostenden Staehlen durch Kondensate in Brennwertanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Arlt, N. [Krupp Thyssen Nirosta GmbH, Duesseldorf (Germany); Heimann, W.; Dierschke, P. [Revierlabor, Chemische Laboratorien fuer Industrie und Umwelt GmbH, Essen (Germany); Steinbeck, G. [Verein Deutscher Eisenhuettenleute (VDEh), Duesseldorf (Germany)

    1999-04-01

    The research project investigated one of the ecological aspects of the condensing boiler technology, i.e. washout of alloying elements from the stainless steels of the boiler and exhaust system and the resulting pollution of liquid effluents. Investigations showed that the nickel concentrations in the condensation water samples were always less than the 1 mg/l specified in the pertinent legal regulations. Even in more difficult laboratory conditions, no erosion was observed in the standard steel 1.4571, i.e. the thicker walls required by DIN 4133 for steel chimney flues are unnecessary.

  6. Effect of Microstructure and Alloy Chemistry on Hydrogen Embrittlement of Precipitation-Hardened Ni-Based Alloys

    Science.gov (United States)

    Obasi, G. C.; Zhang, Z.; Sampath, D.; Morana, Roberto; Akid, R.; Preuss, M.

    2018-02-01

    The sensitivity to hydrogen embrittlement (HE) has been studied in respect of precipitation size distributions in two nickel-based superalloys: Alloy 718 (UNS N07718) and Alloy 945X (UNS N09946). Quantitative microstructure analysis was carried out by the combination of scanning and transmission electron microscopy and energy dispersive x-ray spectroscopy (EDS). While Alloy 718 is mainly strengthened by γ″, and therefore readily forms intergranular δ phase, Alloy 945X has been designed to avoid δ formation by reducing Nb levels providing high strength through a combination of γ' and γ″. Slow strain rate tensile tests were carried out for different microstructural conditions in air and after cathodic hydrogen (H) charging. HE sensitivity was determined based on loss of elongation due to the H uptake in comparison to elongation to failure in air. Results showed that both alloys exhibited an elevated sensitivity to HE. Fracture surfaces of the H precharged material showed quasi-cleavage and transgranular cracks in the H-affected region, while ductile failure was observed toward the center of the sample. The crack origins observed on the H precharged samples exhibited quasi-cleavage with slip traces at high magnification. The sensitivity is slightly reduced for Alloy 718, by coarsening γ″ and reducing the overall strength of the alloy. However, on further coarsening of γ″, which promotes continuous decoration of grain boundaries with δ phase, the embrittlement index rose again indicating a change of hydrogen embrittlement mechanism from hydrogen-enhanced local plasticity (HELP) to hydrogen-enhanced decohesion embrittlement (HEDE). In contrast, Alloy 945X displayed a strong correlation between strength, based on precipitation size and embrittlement index, due to the absence of any significant formation of δ phase for the investigated microstructures. For the given test parameters, Alloy 945X did not display any reduced sensitivity to HE compared with

  7. Effect of Microstructure and Alloy Chemistry on Hydrogen Embrittlement of Precipitation-Hardened Ni-Based Alloys

    Science.gov (United States)

    Obasi, G. C.; Zhang, Z.; Sampath, D.; Morana, Roberto; Akid, R.; Preuss, M.

    2018-04-01

    The sensitivity to hydrogen embrittlement (HE) has been studied in respect of precipitation size distributions in two nickel-based superalloys: Alloy 718 (UNS N07718) and Alloy 945X (UNS N09946). Quantitative microstructure analysis was carried out by the combination of scanning and transmission electron microscopy and energy dispersive x-ray spectroscopy (EDS). While Alloy 718 is mainly strengthened by γ″, and therefore readily forms intergranular δ phase, Alloy 945X has been designed to avoid δ formation by reducing Nb levels providing high strength through a combination of γ' and γ″. Slow strain rate tensile tests were carried out for different microstructural conditions in air and after cathodic hydrogen (H) charging. HE sensitivity was determined based on loss of elongation due to the H uptake in comparison to elongation to failure in air. Results showed that both alloys exhibited an elevated sensitivity to HE. Fracture surfaces of the H precharged material showed quasi-cleavage and transgranular cracks in the H-affected region, while ductile failure was observed toward the center of the sample. The crack origins observed on the H precharged samples exhibited quasi-cleavage with slip traces at high magnification. The sensitivity is slightly reduced for Alloy 718, by coarsening γ″ and reducing the overall strength of the alloy. However, on further coarsening of γ″, which promotes continuous decoration of grain boundaries with δ phase, the embrittlement index rose again indicating a change of hydrogen embrittlement mechanism from hydrogen-enhanced local plasticity (HELP) to hydrogen-enhanced decohesion embrittlement (HEDE). In contrast, Alloy 945X displayed a strong correlation between strength, based on precipitation size and embrittlement index, due to the absence of any significant formation of δ phase for the investigated microstructures. For the given test parameters, Alloy 945X did not display any reduced sensitivity to HE compared with

  8. Microstructural and technological optimisation of magnesium alloys

    OpenAIRE

    Facchinelli, Nicola

    2013-01-01

    Magnesium is one of the most abundance element in nature, and it's characterised by a lower density than aluminium. These characteristics confer great potential to magnesium alloys, which are so used for specialised applications, like for military purposes and in the aerospace industry. While some magnesium alloys, including the AM60B alloy, are historically associated to high pressure die casting, for such applications the magnesium alloy components are usually produced by the gravity castin...

  9. Thermo-mechanical fatigue behaviour of the near-{gamma}-titanium aluminide alloy TNB-V5 under uniaxial and multiaxial loading

    Energy Technology Data Exchange (ETDEWEB)

    Brookes, Stephen Peter

    2009-12-19

    With increasing environmental awareness and the general need to economise on the use of fossil fuels, there is growing pressure for industry to produce lighter, more efficient, gas turbine engines. One such material that will help to achieve these improvements is the intermetallic gamma titanium aluminide ({gamma}-TiAl) alloy. At only half the density of current nickel-based superalloys its weight saving capability is highly desirable, however, its mechanical properties have not yet been fully explored especially, when it is to be considered for structural components in aeronautical gas turbine engines. Critical components in these engines typically experience large variations in temperatures and multiaxial states of stress under non-isothermal conditions. These stress states are known as tri-axial thermo-mechanical fatigue (TMF). The work presented here investigates the effects these multi-axial stresses, have on a {gamma}-TiAl, (Ti-45Al-5Nb-0.2B-0.2C) alloy under TMF conditions. The uniaxial, torsional and axialtorsional TMF behaviour of this {gamma}-TiAl alloy have been examined at 400 - 800 C with strain amplitudes ranging from 0.15% to 0.7%. The tests were conducted at both thermomechanical in-phase (IP) and out-of-phase (OP). Selected tests additionally contained a 180 seconds hold period. Fatigue lifetimes are strongly influenced by the strain amplitude, a small increase in amplitude reduces the lifetime considerably. The uniaxial IP tests showed significantly longer fatigue lifetimes than of all the tests performed. Torsional loading although have shorter fatigue lifetimes than the uniaxial IP loading they have longer fatigue lifetimes than the uniaxial OP loading. The non-proportional axial-torsional 90 degree OP test is most damaging which resulted in a shorter lifetime than the uniaxial OP test with the same Mises equivalent mechanical strain amplitude. A hold period at maximum temperatures reduced the lifetime for all tests regardless of the temperature

  10. Investigations of early stage precipitation in a tungsten-rich nickel-base superalloy using SAXS and SANS

    Czech Academy of Sciences Publication Activity Database

    Gilles, R.; Mukherji, D.; Eckerlebe, H.; Karge, L.; Staron, P.; Strunz, Pavel; Lippmann, T.

    2014-01-01

    Roč. 612, NOV (2014), s. 90-97 ISSN 0925-8388 R&D Projects: GA ČR GB14-36566G Institutional support: RVO:61389005 Keywords : high temperature alloys * precipitation * synchrotron radiation * neutron scattering * scanning electron microscopy Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 2.999, year: 2014

  11. The analysis of initiation and growth of cracks in diffusion aluminium coatings on ZS6U alloy in conditions of thermal fatigue

    International Nuclear Information System (INIS)

    Ciesla, M.; Swadzba, L.; Supernak, W.

    2002-01-01

    The paper deals with the analysis of thermal fatigue of nickel based ZS6U super alloy with 'Si-Ai' and 'Cr-Al' aluminium diffusion coatings. The processes of initiation and growth of cracks in diffusion coating in the conditions of cyclic changing temperature (500 o C - 950 o C) and simultaneous F o constant axial force loading have been analysed. The results of numerical calculations of stress distribution in the specimen with aluminium coatings have been presented. They enabled to elaborate the models of mechanical behaviour of coatings, which in turn helped to explain different character of cracks in the assumed experimental conditions. Thermal fatigue tests performed at lower static component of F o loading spectrum proved that aluminium coatings obtained in course of 'Si-Al' process show the highest lifetime respectively of their thickness. Moreover, the lifetime of 'Si-Al' aluminium coatings decreases together with the increase of static component of load fatigue spectrum unlike in case of 'Cr-Al' coatings. (author)

  12. Materials corrosion of high temperature alloys immersed in 600C binary nitrate salt.

    Energy Technology Data Exchange (ETDEWEB)

    Kruizenga, Alan Michael; Gill, David Dennis; LaFord, Marianne Elizabeth

    2013-03-01

    Thirteen high temperature alloys were immersion tested in a 60/40 binary nitrate salt. Samples were interval tested up to 3000 hours at 600ÀC with air as the ullage gas. Chemical analysis of the molten salt indicated lower nitrite concentrations present in the salt, as predicted by the equilibrium equation. Corrosion rates were generally low for all alloys. Corrosion products were identified using x-ray diffraction and electron microprobe analysis. Fe-Cr based alloys tended to form mixtures of sodium and iron oxides, while Fe-Ni/Cr alloys had similar corrosion products plus oxides of nickel and chromium. Nickel based alloys primarily formed NiO, with chromium oxides near the oxide/base alloy interface. In625 exhibited similar corrosion performance in relation to previous tests, lending confidence in comparisons between past and present experiments. HA230 exhibited internal oxidation that consisted of a nickel/chromium oxide. Alloys with significant aluminum alloying tended to exhibit superior performance, due formation of a thin alumina layer. Soluble corrosion products of chromium, molybdenum, and tungsten were also formed and are thought to be a significant factor in alloy performance.

  13. Influence of S. mutans on base-metal dental casting alloy toxicity.

    Science.gov (United States)

    McGinley, E L; Dowling, A H; Moran, G P; Fleming, G J P

    2013-01-01

    We have highlighted that exposure of base-metal dental casting alloys to the acidogenic bacterium Streptococcus mutans significantly increases cellular toxicity following exposure to immortalized human TR146 oral keratinocytes. With Inductively Coupled Plasma-Mass Spectrometry (ICP-MS), S. mutans-treated nickel-based (Ni-based) and cobalt-chromium-based (Co-Cr-based) dental casting alloys were shown to leach elevated levels of metal ions compared with untreated dental casting alloys. We targeted several biological parameters: cell morphology, viable cell counts, cell metabolic activity, cell toxicity, and inflammatory cytokine expression. S. mutans-treated dental casting alloys disrupted cell morphology, elicited significantly decreased viable cell counts (p dental casting alloys induced elevated levels of cellular toxicity compared with S. mutans-treated Co-Cr-based dental casting alloys. While our findings indicated that the exacerbated release of metal ions from S. mutans-treated base-metal dental casting alloys was the likely result of the pH reduction during S. mutans growth, the exact nature of mechanisms leading to accelerated dissolution of alloy-discs is not yet fully understood. Given the predominance of S. mutans oral carriage and the exacerbated cytotoxicity observed in TR146 cells following exposure to S. mutans-treated base-metal dental casting alloys, the implications for the long-term stability of base-metal dental restorations in the oral cavity are a cause for concern.

  14. Low-cycle fatigue and damage of an uncoated and coated single crystal nickel-base superalloy SCB

    International Nuclear Information System (INIS)

    Stekovic, S.; Ericsson, T.

    2007-01-01

    This paper presents low-cycle fatigue (LCF) behaviour and damage mechanisms of uncoated and coated specimens of a single crystal nickel-base superalloy SCB tested at 500 C and 900 C. Four coatings were deposited on the base material, an overlay coating AMDRY997, a platinum-modified aluminide diffusion coating RT22 and two innovative coatings called IC1 and IC3 with a NiW diffusion barrier in the interface. AMDRY997 and RT22 were used as reference coatings. The LCF tests were performed at three strain amplitudes, 1.0, 1.2 and 1.4%, with R = -1, in laboratory air and without any dwell time. The LCF life of the specimens is determined by crack initiation and propagation. Crack data are presented for different classes of crack size in the form of crack density, that is, the number of cracks normalised to the investigated interface length. Micrographs of damage of the coatings are also shown. The effect of the coatings on the LCF life of the superalloy was dependent on the test temperature and deposited coating. At 500 C all coatings had a detrimental effect on the LCF life of the superalloy. At 900 C both AMDRY997 and IC1 prolonged the fatigue life of the superalloy by factors ranging between 1.5 and 4 while RT22 and IC3 shortened the life of the coating-substrate system. Specimens coated with RT22 exhibited generally more damage than other tested coatings at 900 C. Most of the cracks observed initiated at the coating surface and a majority were arrested in the interdiffusion zone between the base material and the coating. No topologically close-packed phases were found. Delamination was only found in AMDRY997 at higher strains. Surface roughness or rumpling was found in the overlay coating AMDRY997 with some cracks initiating from the rumples. The failure morphology at 900 C reflected the role of oxidation in the fatigue life, the crack initiation and propagation of the coated specimens. The wake of the cracks grown into the substrate was severely oxidised leading to

  15. Influence of heat treatment on microstructure and tensile behavior of a hot isostatically pressed nickel-based superalloy

    International Nuclear Information System (INIS)

    Qiu, Chunlei; Wu, Xinhua; Mei, Junfa; Andrews, Paul; Voice, Wayne

    2013-01-01

    Highlights: •Post-HIP heat treatment led to refined microstructure and improved tensile properties. •Deformation occurred mainly by forming stacking faults in γ′ at RT and elevated temperature. •Net-shape HIPed RR1000 failed in a transgranular fracture mode. -- Abstract: A nickel-based superalloy powder RR1000 has been hot isostatically pressed (HIPed) and heat treated to produce different microstructures. Microstructures were investigated using a scanning electron microscope (SEM). Tensile testing was performed at room temperature and 700 °C and the deformed samples were examined using SEM and transmission electron microscope (TEM). It was found that in the as-HIPed condition the microstructure consisted of coarse and irregular-shaped primary and secondary γ′ together with a low volume fraction of fine γ′ (<50 nm in diameter). Solution treatment below the γ′ solvus followed by air cooling resulted in the formation of finer cuboidal secondary γ′ (350–750 nm) and medium-sized spherical tertiary γ′ (100–200 nm). This led to an improvement of both the 0.2% yield strength and ultimate tensile strength. Ageing of the solution-treated or of the as-HIPed samples at 760 °C resulted in the precipitation of a high population of fine γ′ (around 50 nm) which further increased the strength. Within the resolution limit of the current TEM analysis, deformation at room temperature seemed to occur mainly by dislocations cutting through secondary γ′ and very fine γ′, accompanied by the formation of stacking faults within these precipitates; most of the medium-sized tertiary γ′ precipitates in solution-treated and aged samples were not cut through but were surrounded by dislocations. Deformation at 700 °C happened by dislocations cutting through γ′ precipitates and γ matrix, leading to the formation of extended stacking faults across both γ and γ′. It is suggested that the optimum treatment of the current powder superalloy is to

  16. TEM investigations on the effect of chromium content and of stress relief treatment on precipitation in Alloy 82

    International Nuclear Information System (INIS)

    Sennour, M.; Chaumun, E.; Crépin, J.; Duhamel, C.; Gaslain, F.; Guerre, C.; Curières, I. de

    2013-01-01

    Highlights: •Slight change of the Cr content does not affect the microstructure of the butt welds. •Stress relief thermal treatment leads to the intergranular precipitation of Cr 23 C 6 . •The Cr 23 C 6 carbides are supposed to improve the SCC resistance of the butt welds. -- Abstract: Nickel-base alloys are widely used in nuclear Pressurized Water Reactors (PWRs). Most of them have been found susceptible to Stress Corrosion Cracking (SCC) in nominal PWR primary water. The time to initiation depends on the material and is longer for weld metals than for Alloy 600. This study will focus on Alloy 82, which is used in Dissimilar Metal Welds (DMWs). In service, DMWs are either in the as-welded state or have undergone a stress relief treatment. Previous SCC studies showed that the heat treatment reduces significantly the SCC susceptibility of the weld. In this context, this study focuses on the microstructure characterization of the weld in the as-welded state and in the heat-treated state. As chromium content is also a key factor for the SCC susceptibility, welds with low chromium content and medium chromium content were studied. The lower SCC susceptibility of the heat-treated welds was attributed to intergranular Cr 23 C 6 resulting from a combined effect of heat treatment and chromium and carbon contents. These intergranular carbides could explain the better behavior of Alloy 82, compared to other nickel-base alloys

  17. Dissimilar steel welding and overlay covering with nickel based alloys using SWAM (Shielded Metal Arc Welding) and GTAW (Gas Tungsten Arc Welding) processes in the nuclear industry

    Energy Technology Data Exchange (ETDEWEB)

    Arce Chilque, Angel Rafael [Centro Tecnico de Engenharia e Inovacao Empresarial Ltda., Belo Horizonte, MG (Brazil); Bracarense, Alexander Queiroz; Lima, Luciana Iglesias Lourenco [Federal University of Minas Gerais (UFMG), Belo Horizonte, MG (Brazil); Quinan, Marco Antonio Dutra; Schvartzman, Monica Maria de Abreu Mendonca [Nuclear Technology Development Centre (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil); Marconi, Guilherme [Federal Center of Technological Education (CEFET-MG), Belo Horizonte, MG (Brazil)

    2009-07-01

    This work presents the welding of dissimilar ferritic steel type A508 class 3 and austenitic stainless steel type AISI 316 L using Inconel{sup R} 600 (A182 and A82) and overlay covering with Inconel{sup R} 690 (A52) as filler metal. Dissimilar welds with these materials without defects and weldability problems such as hot, cold, reheat cracking and Ductility Dip Crack were obtained. Comparables mechanical properties to those of the base metal were found and signalized the efficiency of the welding procedure and thermal treatment selected and used. This study evidences the importance of meeting compromised properties between heat affected zone of the ferritic steel and the others regions presents in the dissimilar joint, to elaborate the dissimilar metal welding procedure specification and weld overlay. Metallographic studies with optical microscopy and Vickers microhardness were carried out to justified and support the results, showing the efficiency of the technique of elaboration of dissimilar metal welding procedure and overlay. The results are comparables and coherent with the results found by others. Some alternatives of welding procedures are proposed to attain the efficacy. Further studies are proposed like as metallographic studies of the fine microstructure, making use, for example, of scanning electron microscope (SEM adapted with an EDS) to explain looking to increase the resistance to primary water stress corrosion (PWSCC) in nuclear equipment. (author)

  18. Aluminizing of steel 316L and the nickel-base alloy inconel 625 and followed by a high-temperature oxidation process

    International Nuclear Information System (INIS)

    Skokanova, P.; Glasbrenner, H.; Zimmermann, H.

    1995-03-01

    The supercritical water oxidation process of hazardous waste has to be carried out in a reactor which is resistant against corrosion and high pressure and temperature. Pressure tube materials are coated for protection against corrosion. In this work, the reactor materials Inconel 625 and steel 316L have been powder pack aluminized. These coated specimens were subsequently oxidized. Powder mixtures of different composition were tested, time and temperature of the coating and the oxidation processes were varied. Good results were obtained on the steel 316L in respect to thickness of the layer, composition, and adherence on the steel. (orig.)

  19. Component behaviour in the 700 C power plant. Numerical and experimental investigations; Komponentenverhalten im 700 C-Kraftwerk. Numerische und experimentelle Untersuchungen

    Energy Technology Data Exchange (ETDEWEB)

    Schmidt, Kay H.

    2013-07-19

    Currently martensitic steels are used in fossil fired power plants with maximum working temperatures up to 625 C. These steels do not show the required creep rupture strength at the target temperature of 700 C. For these high temperatures, new materials like the nickel base alloys have to be qualified for power plants services. Originating from the weld of turbine materials, nickel base alloys show outstanding creep rupture strength. An alloy with good prospects out of the material class of the nickel base alloys is Alloy 617 mod. However, this material is expensive due to its high nickel content. Furthermore, the complex machinability of this material leads to an additional increase in expenses. A complete fabrication of the boiler area using Alloy 617 mod is not economically feasible, which means that the usage of this material has to be limited to the temperature weld of 625 C to 700 C. For the boiler area with temperatures below 625 C the well proven 9 % to 12 % Cr-steels, like T/P92 and VM12/VM12-SHC may be used. In the weld of low temperatures up to 525 C the usage of the 2.5 % Cr-steel T/P24 offers numerous advantages, in particular in the fabrication of membrane walls. This material shows good creep properties up to temperatures of 525 C and, for thin walled components, T24 can be welded without post weld heat treatment by using suitable techniques. For a successful design and fabrication of a 700 C fossil fired power plant, appropriate materials have to be qualified. Here, a special focus is set on the creep properties of these materials. The presented work is a significant contribution to the qualification of these materials. First, the materials Alloy 617 mod, T/P92, VM12/VM12-SHC and T24 are briefly introduced and characterized. After this, the materials are investigated in a detailed creep testing program. This program includes investigations on base material, extracted from tubes, pipes and inductive bends of pipes. In addition, crossweld specimens

  20. Influence of composition on the microstructure and mechanical properties of a nickel-base superalloy single crystal

    Science.gov (United States)

    Nathal, M. V.; Ebert, L. J.

    1984-01-01

    The effects of cobalt, tantalum, and tungsten contents on the microstructure and mechanical properties of single crystal Mar-M247 were investigated. Elevated temperature tensile and creep-rupture properties of 001 oriented single crystals were related to microstructural features of the alloys. Substitution of Ni for Co in the high refractory metal alloys increased the lattice mismatch, which was considered to be the cause of the increases in tensile and creep strength. Substitution of Ni for Ta caused large decreases in tensile strength and creep life, consistent with decreases in gamma prime volume fraction, lattice mismatch, and solid solution hardening. Substitution of W for Ta resulted in decreased life at high stresses, which was related to small decreases in mismatch and volume fraction. However, the W substitution resulted in improved life at low stresses, which was related to solid solution strengthening by W.

  1. Modeling Long-term Creep Performance for Welded Nickel-base Superalloy Structures for Power Generation Systems

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Chen

    2015-01-01

    We report here a constitutive model for predicting long-term creep strain evolution in’ strengthened Ni-base superalloys. Dislocation climb-bypassing’, typical in intermediate’ volume fraction (~20%) alloys, is considered as the primary deformation mechanism. Dislocation shearing’ to anti-phase boundary (APB) faults and diffusional creep are also considered for high-stress and high-temperature low-stress conditions, respectively. Additional damage mechanism is taken into account for rapid increase in tertiary creep strain. The model has been applied to Alloy 282, and calibrated in a temperature range of 1375-1450°F, and stress range of 15-45ksi. The model parameters and a MATLAB code are provided. This report is prepared by Monica Soare and Chen Shen at GE Global Research. Technical discussions with Dr. Vito Cedro are greatly appreciated. This work was supported by DOE program DE-FE0005859

  2. Coupling between Re segregation and γ/γ′ interfacial dislocations during high-temperature, low-stress creep of a nickel-based single-crystal superalloy

    International Nuclear Information System (INIS)

    Huang, Ming; Cheng, Zhiying; Xiong, Jichun; Li, Jiarong; Hu, Jianqiao; Liu, Zhanli; Zhu, Jing

    2014-01-01

    The synergistic action of local elemental distribution, and in particular Re doping, with interfacial dislocations at the γ/γ′ interface is still one of the most considered and unclear issues during creep of nickel-based single-crystal superalloys. In order to investigate this problem, a detailed characterization of interfacial dislocations in a DD6 superalloy after creep loading for 12 h at high temperature and low stress was carried out using transmission electron microscopy and high-angle annular dark field scanning transmission electron microscopy techniques. In addition, the local elemental distribution near dislocation core regions was determined by energy dispersive X-ray spectroscopy (EDS) mapping. It was found for the first time that three types of interfacial protrusions are formed at the γ/γ′ interface after creep loading for 12 h under conditions of high temperature and low stress and demonstrated that the formation of these features originates from dislocation motion. Additionally, EDS mapping provides evidence for co-segregation of Re with Cr and Co at the tip of the protrusions. Based on this, a model concerning dislocation core structure and dislocation climb was proposed to explain the different morphology of the protrusions. The observations highlight the importance of the coupling between Re segregation and γ/γ′ interfacial dislocations for improving creep properties in nickel-based superalloys. The results of the study will be beneficial for the design of new high-temperature materials and for understanding the origin of the effect of Re additions in nickel-based single-crystal superalloys

  3. Corrosion of high temperature alloys in solar salt at 400, 500, and 680ÀC.

    Energy Technology Data Exchange (ETDEWEB)

    Kruizenga, Alan Michael; Gill, David Dennis; LaFord, Marianne Elizabeth

    2013-09-01

    Corrosion tests at 400, 500, and 680ÀC were performed using four high temperature alloys; 347SS, 321SS In625, and HA230. Molten salt chemistry was monitored over time through analysis of nitrite, carbonate, and dissolved metals. Metallography was performed on alloys at 500 and 680ÀC, due to the relatively thin oxide scale observed at 400ÀC. At 500ÀC, corrosion of iron based alloys took the form of chromium depletion and iron oxides, while nickel based alloys also had chromium depletion and formation of NiO. Chromium was detected in relatively low concentrations at this temperature. At 680ÀC, significant surface corrosion occurred with metal losses greater than 450microns/year after 1025hours of exposure. Iron based alloys formed complex iron, sodium, and chromium oxides. Some data suggests grain boundary chromium depletion of 321SS. Nickel alloys formed NiO and metallic nickel corrosion morphologies, with HA230 displaying significant internal oxidation in the form of chromia. Nickel alloys both exhibited worse corrosion than iron based alloys likely due to preferential dissolution of chromium, molybdenum, and tungsten.

  4. The Control of Solidification Kinetics of the Vacuum-cast Thin-wall Nickel-based Superalloys by Changing the Geometrical Characteristics of the Ceramic Mold

    Directory of Open Access Journals (Sweden)

    Cygan R.

    2013-12-01

    Full Text Available This paper provides an analysis of experimental research and results of investment casting process. Temperature field in a ceramic mold is one of the problems during numerical simulation. Reducing the costs of production in precision casting involves the reduction of scraps, which is one of the fundamental problems of the foundry industry. Reducing these costs is associated with optimization of precision casting technology of aircraft engines critical parts, including control of the solidification front in thin-walled castings of nickel super alloys cast in a vacuum. It is achieved by changing the geometrical characteristics of the ceramic mold. The results of the tests were used to optimize the industrial production of aircraft components in Precision Foundry of WSK Rzeszów. Temperature distribution gained in the conducted tests allowed verification and optimization of computer simulations.

  5. Analitical electron mycroscopy (AEM) investigations of primary water stress corrosion cracking (SCC) in nickel alloys

    International Nuclear Information System (INIS)

    Fish, J.S.; Perry, D.J.; Lewis, N.; Thompson, C.D.; Yang, W.J.S.

    1997-08-01

    The microstructure of nickel alloys, particularly the grain boundary composition and intergranular precipitates, plays an important role in high temperature primary water stress corrosion cracking (SCC) performance. Analytical electron microscopy (AEM) was used to examine SCC cracks in Alloys 600 and X-750 to investigate the role of grain boundary precipitates, dislocations and oxides in primary water SCC (PWSCC). Analysis of oxides by AEM and ESCA/Auger indicates that the crack tip oxides are different than the oxides formed on the outer surfaces. Comparison of heats with good and poor SCC resistance has identified metallurgical features that affect cracking. These AEM results show that the mechanism of PWSCC in nickel-base alloys does not involve void formation or blunting of the crack tip near intergranular carbides. The role of grain boundary composition, the interaction of cracks with carbides and other intergranular precipitates, and observations from AEM examinations ahead of the crack tip are discussed in relation to the mechanism of SCC

  6. Metal alloys for the new generation of compressors at hydrogen stations: Parametric study of corrosion behavior

    DEFF Research Database (Denmark)

    Arjomand Kermani, Nasrin; Petrushina, Irina; Nikiforov, Aleksey Valerievich

    2017-01-01

    the corrosion rate. However, even at 80 °C, the very low corrosion current densities proved that all of the tested alloys are safe to use as construction materials. AISI 347 showed very high corrosion resistance in all of the ionic liquids. The highest corrosion resistance among all of the tested alloys......, consequently, significantly reduce the final cost of hydrogen production. The correct choice of ionic liquid and construction materials is critical for avoiding significant corrosion problems. Hence, the objective of this study is to evaluate the compatibility of various austenitic stainless steels and nickel......-based alloys as construction materials in contact with 80 °C ionic liquids in an ionic liquid hydrogen compressor, considering the role of parameters such as the temperature, viscosity, ionic liquid cation and anion, and water absorption. The results show that temperature contributes to increasing...

  7. Investigation of as-cast alloys in the Pt-Al-Cr system

    International Nuclear Information System (INIS)

    Suess, R.; Cornish, L.A.; Witcomb, M.J.

    2010-01-01

    Platinum-based alloys are being developed which have microstructures that are analogous to the γ/γ' microstructure of the nickel-based superalloys. These Pt-based alloys have the potential to be used for high-temperature applications. The ternary Pt-Al-Cr system was investigated as part of the continued development of a thermodynamic database for the Pt-Al-Cr-Ru system. Scanning electron microscopy (SEM) with energy dispersive X-ray spectroscopy (EDX) and X-ray diffraction (XRD) analyses were used to obtain phase equilibria data. The alloys were studied in the as-cast condition. A solidification projection was constructed and a liquidus surface derived. It was concluded that all phase regions were identified correctly since the results were self-consistent. Three ternary phases and 21 ternary invariant reactions were identified.

  8. Characterization of Phase Chemistry and Partitioning in a Family of High-Strength Nickel-Based Superalloys

    Science.gov (United States)

    Lapington, M. T.; Crudden, D. J.; Reed, R. C.; Moody, M. P.; Bagot, P. A. J.

    2018-03-01

    A family of novel polycrystalline Ni-based superalloys with varying Ti:Nb ratios has been created using computational alloy design techniques, and subsequently characterized using atom probe tomography and electron microscopy. Phase chemistry, elemental partitioning, and γ' character have been analyzed and compared with thermodynamic predictions created using Thermo-Calc. Phase compositions and γ' volume fraction were found to compare favorably with the thermodynamically predicted values, while predicted partitioning behavior for Ti, Nb, Cr, and Co tended to overestimate γ' preference over the γ matrix, often with opposing trends vs Nb concentration.

  9. Nonswelling alloy

    International Nuclear Information System (INIS)

    Harkness, S.D.

    1975-01-01

    An aluminum alloy containing one weight percent copper has been found to be resistant to void formation and thus is useful in all nuclear applications which currently use aluminum or other aluminum alloys in reactor positions which are subjected to high neutron doses

  10. Model of subgrain boundaries formation in matrix of M-MeC eutedtic alloys

    International Nuclear Information System (INIS)

    Bokshtejn, S.Z.; Vasilenok, L.B.; Kishkin, S.T.; Razumovskij, I.M.

    1982-01-01

    A model of subgrain boundary formation and, therefore, formation of substructure in matrix of M-MeC alloy prepared by the method of directed crystallization where M-nickel-base or cobalt-base solid solution, MeC-carbide of tantalum, niobium and hafnium is suggested. The model is based on the concept of dislocation replacement from interfaces into the matrix volume. It is stated that an essential difference of thermal expansion coefficients, a definite ratio of lattice periods of hardening phase and matrix and the presence of a dislocation network on the interface of ordered phases are the important factors determining a possibility of subgrain boundary formation

  11. Determination of emissivity coefficient of heat-resistant super alloys and cemented carbide

    Directory of Open Access Journals (Sweden)

    Kieruj Piotr

    2016-12-01

    Full Text Available This paper presents the analysis of emissivity engineering materials according to temperature. Experiment is concerned on difficult to machine materials, which may be turned with laser assisting. Cylindrical samples made of nickel-based alloys Inconel 625, Inconel 718, Waspaloy and tungsten-carbides based on cobalt matrix were analyzed. The samples’ temperature in contact method was compared to the temperature measured by non-contact pyrometers. Based on this relative, the value of the emissivity coefficient was adjusted to the right indication of pyrometers.

  12. Factors which influence directional coarsening of Gamma prime during creep in nickel-base superalloy single crystals

    International Nuclear Information System (INIS)

    Mackay, R.A.; Ebert, L.J.

    1984-01-01

    Changes in the morphology of the gamma prime precipitate were examined as a function of time during creep at 982 C in 001 oriented single crystals of a Ni-Al-Mo-Ta superalloy. In this alloy, which has a large negative misfit of -0.80 pct., the gamma prime particles link together during creep to form platelets, or rafts, which are aligned with their broad faces perpendicular to the applied tensile axis. The effects of initial microstructure and alloy composition of raft development and creep properties were investigated. Directional coarsening of gamma prime begins during primary creep and continues well after the onset of second state creep. The thickness of the rafts remains constant up through the onset of tertiary creep a clear indication of the stability of the finely-spaced gamma/gamma prime lamellar structure. The thickness of the rafts which formed was equal to the initial gamma prime size which was present prior to testing. The single crystals with the finest gamma prime size exhibited the longest creep lives, because the resultant rafted structure had a larger number of gamma/gamma prime interfaces per unit volume of material. Reducing the Mo content by only 0.73 wt. pct. increased the creep life by a factor of three, because the precipitation of a third phase was eliminated

  13. Determination of solute site occupancies within γ' precipitates in nickel-base superalloys via orientation-specific atom probe tomography.

    Science.gov (United States)

    Meher, S; Rojhirunsakool, T; Nandwana, P; Tiley, J; Banerjee, R

    2015-12-01

    The analytical limitations in atom probe tomography such as resolving a desired set of atomic planes, for solving complex materials science problems, have been overcome by employing a well-developed unique and reproducible crystallographic technique, involving synergetic coupling of orientation microscopy with atom probe tomography. The crystallographic information in atom probe reconstructions has been utilized to determine the solute site occupancies in Ni-Al-Cr based superalloys accurately. The structural information in atom probe reveals that both Al and Cr occupy the same sub-lattice within the L12-ordered γ' precipitates to form Ni3(Al,Cr) precipitates in a Ni-14Al-7Cr (at%) alloy. Interestingly, the addition of Co, which is a solid solution strengthener, to a Ni-14Al-7Cr alloy results in the partial reversal of Al site occupancy within γ' precipitates to form (Ni,Al)3(Al,Cr,Co) precipitates. This unique evidence of reversal of Al site occupancy, resulting from the introduction of other solutes within the ordered structures, gives insights into the relative energetics of different sub-lattice sites when occupied by different solutes. Copyright © 2015 Elsevier B.V. All rights reserved.

  14. Effect of Remelting of the Ni-22Cr-9Mo Alloy on its Microstructural and Electrochemical Properties

    Directory of Open Access Journals (Sweden)

    Augustyn-Nadzieja J.

    2017-03-01

    Full Text Available The Ni-Cr-Mo alloys are used as the alternative for the cobalt alloys in the manufacture of metal prosthetic elements, i.e. crowns, bridges and frame prostheses. The article attempts at a materials science characterization of the nickel-based alloy of the commercial name Argeloy N.P Be-Free by Argen. Within the study, examinations were made on the commercial alloy as well as the alloy which was remelted and cast by the los mould (lost wax method. Observations of the microstructure were performed with the use of optical and electron scanning microscopy. Also, X-ray structural tests were conducted as well as corrosion resistance tests in an artificial saliva solution (pH = 6,7. It was demonstrated that the examined Ni-22Cr-9Mo alloy characterized in a dendritic structure typical of the cast materials. The X-ray qualitative phase analysis revealed the phase γ'(Ni in both examined materials, as well as the presence of Cr23C6 type carbides and Nb2C, Ta2C (commercial alloy and NbC, Ta4C0,04 (cast alloy phases. The effect of the alloy’s remelting and the morphology of the passive layer on the corrosion resistance of the Ni-Cr-Mo alloy was examined.

  15. Removal of Non-metallic Inclusions from Nickel Base Superalloys by Electromagnetic Levitation Melting in a Slag

    Science.gov (United States)

    Manjili, Mohsen Hajipour; Halali, Mohammad

    2018-02-01

    Samples of INCONEL 718 were levitated and melted in a slag by the application of an electromagnetic field. The effects of temperature, time, and slag composition on the inclusion content of the samples were studied thoroughly. Samples were compared with the original alloy to study the effect of the process on inclusions. Size, shape, and chemical composition of remaining non-metallic inclusions were investigated. The samples were prepared by Standard Guide for Preparing and Evaluating Specimens for Automatic Inclusion Assessment of Steel (ASTM E 768-99) method and the results were reported by means of the Standard Test Methods for Determining the Inclusion Content of Steel (ASTM E 45-97). Results indicated that by increasing temperature and processing time, greater level of cleanliness could be achieved, and numbers and size of the remaining inclusions decreased significantly. It was also observed that increasing calcium fluoride content of the slag helped reduce inclusion content.

  16. Requirements of titanium alloys for aeronautical industry

    Science.gov (United States)

    Ghiban, Brânduşa; Bran, Dragoş-Teodor; Elefterie, Cornelia Florina

    2018-02-01

    The project presents the requirements imposed for aeronatical components made from Titanium based alloys. Asignificant portion of the aircraft pylons are manufactured from Titanium alloys. Strength, weight, and reliability are the primary factors to consider in aircraft structures. These factors determine the requirements to be met by any material used to construct or repair the aircraft. Many forces and structural stresses act on an aircraft when it is flying and when it is static and this thesis describes environmental factors, conditions of external aggression, mechanical characteristics and loadings that must be satisfied simultaneously by a Ti-based alloy, compared to other classes of aviation alloys (as egg. Inconel super alloys, Aluminum alloys). For this alloy class, the requirements are regarding strength to weight ratio, reliability, corrosion resistance, thermal expansion and so on. These characteristics additionally continue to provide new opportunities for advanced manufacturing methods.

  17. Aeronautical Industry Requirements for Titanium Alloys

    Science.gov (United States)

    Bran, D. T.; Elefterie, C. F.; Ghiban, B.

    2017-06-01

    The project presents the requirements imposed for aviation components made from Titanium based alloys. A significant portion of the aircraft pylons are manufactured from Titanium alloys. Strength, weight, and reliability are the primary factors to consider in aircraft structures. These factors determine the requirements to be met by any material used to construct or repair the aircraft. Many forces and structural stresses act on an aircraft when it is flying and when it is static and this thesis describes environmental factors, conditions of external aggression, mechanical characteristics and loadings that must be satisfied simultaneously by a Ti-based alloy, compared to other classes of aviation alloys (as egg. Inconel super alloys, Aluminum alloys).For this alloy class, the requirements are regarding strength to weight ratio, reliability, corrosion resistance, thermal expansion and so on. These characteristics additionally continue to provide new opportunities for advanced manufacturing methods.

  18. The Effect of Cold Work on Properties of Alloy 617

    Energy Technology Data Exchange (ETDEWEB)

    Wright, Richard [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2014-08-01

    Alloy 617 is approved for non-nuclear construction in the ASME Boiler and Pressure Vessel Code Section I and Section VIII, but is not currently qualified for nuclear use in ASME Code Section III. A draft Code Case was submitted in 1992 to qualify the alloy for nuclear service but efforts were stopped before the approval process was completed.1 Renewed interest in high temperature nuclear reactors has resulted in a new effort to qualify Alloy 617 for use in nuclear pressure vessels. The mechanical and physical properties of Alloy 617 were extensively characterized for the VHTR programs in the 1980’s and incorporated into the 1992 draft Code Case. Recently, the properties of modern heats of the alloy that incorporate an additional processing step, electro-slag re-melting, have been characterized both to confirm that the properties of contemporary material are consistent with those in the historical record and to increase the available database. A number of potential issues that were identified as requiring further consideration prior to the withdrawal of the 1992 Code Case are also being re-examined in the current R&D program. Code Cases are again being developed to allow use of Alloy 617 for nuclear design within the rules of the ASME Boiler and Pressure Vessel Code. In general the Code defines two temperature ranges for nuclear design with austenitic and nickel based alloys. Below 427°C (800°F) time dependent behavior is not considered, while above this temperature creep and creep-fatigue are considered to be the dominant life-limiting deformation modes. There is a corresponding differentiation in the treatment of the potential for effects associated with cold work. Below 427°C the principal issue is the relationship between the level of cold work and the propensity for stress corrosion cracking and above that temperature the primary concern is the impact of cold work on creep-rupture behavior.

  19. DARWIN-HC: A Tool to Predict Hot Corrosion of Nickel-Based Turbine Disks, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — Hot Corrosion of turbine engine components has been studied for many years. The underlying mechan-isms of Type I Hot Corrosion and Type II Hot Corrosion are...

  20. DARWIN-HC: A Tool to Predict Hot Corrosion of Nickel-Based Turbine Disks, Phase II

    Data.gov (United States)

    National Aeronautics and Space Administration — Hot Corrosion of turbine engine components has been studied for many years. The underlying mechan-isms of Type I Hot Corrosion and Type II Hot Corrosion are...

  1. A novel unified dislocation density-based model for hot deformation behavior of a nickel-based superalloy under dynamic recrystallization conditions

    Energy Technology Data Exchange (ETDEWEB)

    Lin, Y.C. [Central South University, School of Mechanical and Electrical Engineering, Changsha (China); Light Alloy Research Institute of Central South University, Changsha (China); State Key Laboratory of High Performance Complex Manufacturing, Changsha (China); Wen, Dong-Xu; Chen, Xiao-Min [Central South University, School of Mechanical and Electrical Engineering, Changsha (China); Chen, Ming-Song [Central South University, School of Mechanical and Electrical Engineering, Changsha (China); State Key Laboratory of High Performance Complex Manufacturing, Changsha (China)

    2016-09-15

    In this study, a novel unified dislocation density-based model is presented for characterizing hot deformation behaviors in a nickel-based superalloy under dynamic recrystallization (DRX) conditions. In the Kocks-Mecking model, a new softening item is proposed to represent the impacts of DRX behavior on dislocation density evolution. The grain size evolution and DRX kinetics are incorporated into the developed model. Material parameters of the developed model are calibrated by a derivative-free method of MATLAB software. Comparisons between experimental and predicted results confirm that the developed unified dislocation density-based model can nicely reproduce hot deformation behavior, DRX kinetics, and grain size evolution in wide scope of initial grain size, strain rate, and deformation temperature. Moreover, the developed unified dislocation density-based model is well employed to analyze the time-variant forming processes of the studied superalloy. (orig.)

  2. Evaluation of candidate Stirling engine heater tube alloys after 3500 hours exposure to high pressure doped hydrogen or helium

    Science.gov (United States)

    Misencik, J. A.; Titran, R. H.

    1984-01-01

    The heater head tubes of current prototype automotive Stirling engines are fabricated from alloy N-155, an alloy which contains 20 percent cobalt. Because the United States imports over 90 percent of the cobalt used in this country and resource supplies could not meet the demand imposed by automotive applications of cobalt in the heater head (tubes plus cylinders and regenerator housings), it is imperative that substitute alloys free of cobalt be identified. The research described herein focused on the heater head tubes. Sixteen alloys (15 potential substitutes plus the 20 percent Co N-155 alloy) were evaluated in the form of thin wall tubing in the NASA Lewis Research Center Stirling simulator materials diesel fuel fired test rigs. Tubes filled with either hydrogen doped with 1 percent CO2 or with helium at a gas pressure of 15 MPa and a temperature of 820 C were cyclic endurance tested for times up to 3500 hr. Results showed that two iron-nickel base superalloys, CG-27 and Pyromet 901 survived the 3500 hr endurance test. The remaining alloys failed by creep-rupture at times less than 3000 hr, however, several other alloys had superior lives to N-155. Results further showed that doping the hydrogen working fluid with 1 vol % CO2 is an effective means of reducing hydrogen permeability through all the alloy tubes investigated.

  3. Electrical Resistance Alloys and Low-Expansion Alloys

    DEFF Research Database (Denmark)

    Kjer, Torben

    1996-01-01

    The article gives an overview of electrical resistance alloys and alloys with low thermal expansion. The electrical resistance alloys comprise resistance alloys, heating alloys and thermostat alloys. The low expansion alloys comprise alloys with very low expansion coefficients, alloys with very low...

  4. Electrochemical and corrosion behavior of two chromium dental alloys in artificial bioenvironments

    Directory of Open Access Journals (Sweden)

    Banu Alexandra

    2017-01-01

    Full Text Available The purpose of this study is to compare the corrosion and tarnish behavior of NiCrMo and CoCrMo cast dental alloys in artificial bio environments. The cobalt chromium alloys are known and used in dentistry for many years, but its difficult machinability because of the strength and hardness, is an argument for scientists to study alternative materials with comparable biocompatibility. On the other hand, for dentistry devices beside corrosion behavior is important the aesthetic so, the used alloys have to preserve their shining and do not stain. The corrosion resistance has been evaluated using the Atomic mass spectroscopy method for ion release determination, the anodic polarization curves and the open circuit potential – time monitoring for corrosion behavior evaluation and optical microscopy for the structure analysis. The tarnish tendency of alloys was estimated using the method of cyclic immersion with frequency of 10 seconds for each minute during 72 hours in Na2S containing solution. The most important conclusion is that the alloys are comparable from corrosion and tarnish point of view, but we recommend to use the nickel base alloy only for orthodontic devices implanted for short periods of time, because of higher quantity of released ions.

  5. Novel Dissimilar Joints Between Alloy 800H and 2.25%Cr and 1%Mo Steel

    Energy Technology Data Exchange (ETDEWEB)

    DebRoy, Tarasankar

    2017-12-31

    Dissimilar metal joints between ferritic steels and nickel base alloys are currently fabricated using conventional arc welding processes with selected filler metal combinations. The dissimilar metal joints contain abrupt changes in composition over a relatively small distance. Many years of service at elevated temperatures has shown that these welds are susceptible to creep and creep fatigue failures. The primary mechanism for these creep failures involves carbon diffusion from the ferritic steel to the nickel base alloy. As a result, a carbon depleted zone is created that contains very few stable carbides. This work used additive manufacturing (AM) technologies as a highly controllable means for reducing carbon migration through theoretically designed, compositionally graded transition joints guided by appropriate thermodynamic, kinetic and heat transfer and fluid flow modeling. The contents of the report include the objectives and tasks set forth by the PI and collaborators, major technical accomplishments throughout the research and additional details in the form of technical publications resulting from the NEUP grant and reports from the collaborating university and national laboratory.

  6. Influence of Crucible Materials on High-temperature Properties of Vacuum-melted Nickel-chromium-cobalt Alloy

    Science.gov (United States)

    Decker, R F; Rowe, John P; Freeman, J W

    1957-01-01

    A study of the effect of induction-vacuum-melting procedure on the high-temperature properties of a titanium-and-aluminum-hardened nickel-base alloy revealed that a major variable was the type of ceramic used as a crucible. Reactions between the melt and magnesia or zirconia crucibles apparently increased high-temperature properties by introducing small amounts of boron or zirconium into the melts. Heats melted in alumina crucibles had relatively low rupture life and ductility at 1,600 F and cracked during hot-working as a result of deriving no boron or zirconium from the crucible.

  7. High temperature oxidation behavior of gamma-nickel+gamma'-nickel aluminum alloys and coatings modified with platinum and reactive elements

    Science.gov (United States)

    Mu, Nan

    Materials for high-pressure turbine blades must be able to operate in the high-temperature gases (above 1000°C) emerging from the combustion chamber. Accordingly, the development of nickel-based superalloys has been constantly motivated by the need to have improved engine efficiency, reliability and service lifetime under the harsh conditions imposed by the turbine environment. However, the melting point of nickel (1455°C) provides a natural ceiling for the temperature capability of nickel-based superalloys. Thus, surface-engineered turbine components with modified diffusion coatings and overlay coatings are used. Theses coatings are capable of forming a compact and adherent oxide scale, which greatly impedes the further transport of reactants between the high-temperature gases and the underlying metal and thus reducing attack by the atmosphere. Typically, these coatings contain beta-NiAl as a principal constituent phase in order to have sufficient aluminum content to form an Al2O3 scale at elevated temperatures. The drawbacks to the currently-used beta-based coatings, such as phase instabilities, associated stresses induced by such phase instabilities, and extensive coating/substrate interdiffusion, are major motivations in this study to seek next-generation coatings. The high-temperature oxidation resistance of novel Pt+Hf-modified gamma-Ni+gamma'-Ni 3Al-based alloys and coatings were investigated in this study. Both early-stage and 4-days isothermal oxidation behavior of single-phase gamma-Ni and gamma'-Ni3Al alloys were assessed by examining the weight changes, oxide-scale structures, and elemental concentration profiles through the scales and subsurface alloy regions. It was found that Pt promotes Al 2O3 formation by suppressing the NiO growth on both gamma-Ni and gamma'-Ni3Al single-phase alloys. This effect increases with increasing Pt content. Moreover, Pt exhibits this effect even at lower temperatures (˜970°C) in the very early stage of oxidation. It

  8. An Investigation of the Hot Corrosion Protectivity Behavior of Platinum Modified Aluminide Coatings on Nickel-Based Superalloys

    Science.gov (United States)

    1987-03-01

    modular construction. Due mainly to these assets, the propulsor selected for use aboard the DD-963 SPRUANCE class destroyers, FFG-7 PERRY class...coatings are essentially metallic claddings, applied by a line-of-sight plasma spray or physical vapor deposition (PVD) technique. These metallic overlays...metallic halide vapor which effects the elemental transport of aluminum to the component surface. The resulting coating structure consists of an inner

  9. Development of ion-plated aluminide diffusion coatings for thermal cyclic oxidation and hot corrosion protection of a nickel-based superalloy and a stainless steel

    Science.gov (United States)

    Elsawy, Abdel Raouf

    This project was carried out at the University of Toronto and Cametoid Ltd of Whitby, Ontario. Ohno continuous casting; a novel net shape casting technique, was used to generate, Al-Y, Al-Ce, Al-La, and Al-Si-Y, in form of 1.6 to 1.7 mm diameter alloy wires. These alloy wires exhibited suitable properties for use as feed materials to an Ion Vapor Deposition facility. The deposition parameters were optimized to provide coatings with a compact and cohesive columnar structure with reduced porosity and diffusion barriers that were essential to ensure the success of the diffusion process in the subsequent stage. Solid-state diffusion heat treatment processes were developed in order to form the stable aluminide phases, AlNi and FeAl, on IN738 and S310 substrates, respectively. Experiments simulating the coating service conditions and environments encountered during the prospective aerospace and fuel cell applications were conducted to evaluate the performance of each aluminide coating developed during this study. Thermal cyclic oxidation and molten sulfate corrosion studies were performed on coated IN738 pins at 1050°C and 900°C, respectively, simulating the service environment of turbine engine blades and other hot section components. Molten carbonate corrosion behavior was investigated for coated S310 coupons that were immersed in, or covered with a thin film of molten carbonate, at 650°C, in air plus 30%CO2, to simulate the operating conditions of the cathode-side separator plates of molten carbonate fuel cells. The behavior of the reactive elements, yttrium, cerium, lanthanum, and silicon in enhancing the adhesion of the protective aluminum oxide scale was determined by weight variation experiments, structural examination and compositional analysis. The influence of the base material elements, nickel, chromium, and iron, on the formation of protective oxides was investigated. All coatings were found to provide significant improvement for thermal cyclic oxidation

  10. Stress corrosion cracking of nickel alloys in bicarbonate and chloride solutions

    International Nuclear Information System (INIS)

    Ares, A. E.; Carranza, R. M.; Giordano, C. M.; Zadorozne, N. S.; Rebak, R.B.

    2013-01-01

    Alloy 22 is one of the can