Atom probe tomography of Ni-base superalloys Allvac 718Plus and Alloy 718

Energy Technology Data Exchange (ETDEWEB)

Viskari, L., E-mail: viskari@chalmers.se [Chalmers University of Technology, Gothenburg (Sweden); Stiller, K. [Chalmers University of Technology, Gothenburg (Sweden)

2011-05-15

Atom probe tomography (APT) allows near atomic scale compositional- and morphological studies of, e.g. matrix, precipitates and interfaces in a wide range of materials. In this work two Ni-base superalloys with similar compositions, Alloy 718 and its derivative Allvac 718Plus, are subject for investigation with special emphasis on the latter alloy. The structural and chemical nuances of these alloys are important for their properties. Of special interest are grain boundaries as their structure and chemistry are important for the materials' ability to resist rapid environmentally induced crack propagation. APT has proved to be suitable for analyses of these types of alloys using voltage pulsed APT. However, for investigations of specimens containing grain boundaries and other interfaces the risk for early specimen fracture is high. Analyses using laser pulsing impose lower electrical field on the specimen thereby significantly increasing the success rate of investigations. Here, the effect of laser pulsing was studied and the derived appropriate acquisition parameters were then applied for microstructural studies, from which initial results are shown. Furthermore, the influence of the higher evaporation field experienced by the hardening {gamma}' Ni{sub 3}(Al,Nb) precipitates on the obtained results is discussed. -- Research highlights: {yields} Laser pulsed APT is shown to be a good method for analysis of Ni-based superalloys. {yields} The evaporation field is shown to be different for different phases which affects reconstructions. {yields} B and P are shown to segregate to grain boundaries. {yields} Initial results of {delta}-phase analysed by APT are shown.

Microstructural investigation of thermally aged nickel-based superalloy 718Plus

International Nuclear Information System (INIS)

Whitmore, Lawrence; Ahmadi, Mohammad Reza; Stockinger, Martin; Povoden-Karadeniz, Erwin; Kozeschnik, Ernst; Leitner, Harald

2014-01-01

The effects of thermal aging upon the nickel-based 718Plus superalloy are investigated and modelled. Yield strength and micro-hardness measurements are made after solution annealing and after aging at 788 °C for 4 h. In order to explain the differences in strength and hardness, a detailed investigation of the microstructure is performed using transmission electron microscopy. The size and phase fraction of the γ′ precipitates are measured and related to the measured hardness and yield strength using a theoretical model of precipitation strengthening based on the shearing of precipitates in terms of coherency strengthening and the formation of an antiphase boundary

Fracture-toughness variations in Alloy 718

International Nuclear Information System (INIS)

Mills, W.J.; Blackburn, L.D.

1983-04-01

The effect of product-form variations within a single heat on the J Ic fracture toughness behavior of Alloy 718 was examined at 24, 427 and 538 degree C using the multiple-specimen J R -curve method. Three product forms (plate, round bar and upset forging) were tested in both the conventional and modified heat-treatment (CHT and MHT) conditions. In CHT material, the fracture toughness response was different for the three product forms -- plate having the highest toughness, bar the lowest. The MHT was found to improve the overall fracture resistance for each product form. In this condition, plate and forging had very similar toughness values, but J Ic levels for the bar were considerably lower. These results and WHC data previously reported for four other Alloy 718 heats were unalloyed statistically to establish minimum-expected J Ic values based on tolerance limits bracketing 90% of a total population at a 95% confidence level. Metallographic and fractographic examinations of the seven material lots were performed to relate key microstructural features and operative fracture mechanisms to macroscopic properties. Generally, coarse δ precipitates controlled fracture properties in CHT material by initiating secondary dimples that pre-empted growth of the primary dimples nucleated by broken carbide inclusions. The MHT dissolved the coarse δ particles and thereby suppressed secondary microvoid coalescence. This generally enhanced the fracture resistance of Alloy 718, except when alternate secondary fracture mechanism, such as channel fracture and dimple rupture at δ-phase remnants, prematurely interrupted primary microvoid growth. 25 refs., 12 figs., 12 tabs

THE EFFECT OF THE CONDITIONS OF SHOT PEENING THE INCONEL 718 NICKEL ALLOY ON THE GEOMETRICAL STRUCTURE OF THE SURFACE

Directory of Open Access Journals (Sweden)

Kazimierz Zaleski

2017-06-01

Full Text Available The article presents the research results of roughness and topography of the surface of Inconel 718 nickel alloy after shot peening. Evaluation of stereometric properties of the surface layer of the examined material was performed based on the amplitude, height and Abbott-Firestone curve parametres. The shot peening was carried out on the impulse shot peening stand. The impact energy Ej, distance between the traces xs and the ball diameter dk were changed in the range: Ej = 60 ÷ 240 mJ, xs = 0,15 ÷ 0,5 mm, dk = 3,95 ÷ 12,45 mm. The T8000 RC 120-140 device of the Hommel-Etamic company, along with the software, was used for measuring the surface roughness and for determining the material bearing curve. As a result of the machin-ing, the surface roughness was reduced and the selected functional parameters were improved.

A sulfidation-resistant nickel-base alloy

International Nuclear Information System (INIS)

Lai, G.Y.

1989-01-01

For applications in mildly to moderately sulfidizing environments, stainless steels, Fe-Ni-Cr alloys (e.g., alloys 800 and 330), and more recently Fe-Ni-Cr-Co alloys (e.g., alloy 556) are frequently used for construction of process equipment. However, for many highly sulfidizing environments, few existing commercial alloys have adequate performance. Thus, a new nickel-based alloy containing 27 wt.% Co, 28 wt.% Cr, 4 wt.% Fe, 2.75 wt.% Si, 0.5 wt.% Mn and 0.05 wt.% C (Haynes alloy HR-160) was developed

Corrosion properties of plasma deposited nickel and nickel-based alloys

Czech Academy of Sciences Publication Activity Database

Voleník, Karel; Pražák, M.; Kalabisová, E.; Kreislová, K.; Had, J.; Neufuss, Karel

2003-01-01

Roč. 48, č. 3 (2003), s. 215-226 ISSN 0001-7043 R&D Projects: GA ČR GA106/99/0298 Institutional research plan: CEZ:AV0Z2043910 Keywords : plasma deposits, nickel, nickel-based alloys Subject RIV: JK - Corrosion ; Surface Treatment of Materials

Weldability of superalloys alloy 718 and ATI {sup registered} 718Plus trademark. A study performed by Varestraint testing

Energy Technology Data Exchange (ETDEWEB)

Jacobsson, Jonny [The Production Technology Centre Univ. West, Trollhaettan (Sweden). GKN Aerospace Sweden; Chalmers Univ. of Technology, Gothenburg (Sweden). Dept. of Industrial and Material Science; Andersson, Joel [The Production Technology Centre Univ. West, Trollhaettan (Sweden). Dept. of Engineering Science; Brederholm, Anssi; Haenninen, Hannu [Aalto Univ., Helsinki (Finland). Dept. of Engineering Design and Production

2017-11-01

In this study, the old and well-known alloy 718 is compared with the newly developed ATI {sup registered} 718Plus trademark from the weldability point of view. This is done in order to gain new information that have not been documented and established yet among the high-temperature materials with high strength, oxidation resistance, thermal stability and sufficient weldability, yet. ATI {sup registered} 718Plus trademark shows a lower sensitivity to hot cracking than alloy 718 with approximately 10 mm total crack length (TCL) difference in Varestraint testing. In the solution-annealed condition at 982 C for 4.5 h followed by air cooling, the crack sensitivity is decreased as compared to the mill-annealed condition. Along the crack path and also ahead of the crack tip, γ-Laves eutectic is present in both alloys. The microhardness measurements showed similar hardness level of 250 HV in the weld metal of both alloys and even in the parent material of alloy 718. ATI {sup registered} 718Plus trademark parent metal had hardness of 380 HV and a small increase of less than 50 HV was observed for both studied alloys in the heat affected zone (HAZ). For the same grain size of ATI {sup registered} 718Plus trademark (8.3 μm) and alloy 718 (15.6 μm), the susceptibility to liquation cracking may increase with increasing grain size. With a small grain size, there is a possibility to accommodate more trace elements (B, S, P) due to the larger grain boundary area. The impurity elements were found in relatively small precipitates, typically borides (0.2 μm), phosphides (0.1 to 0.5 μm) and carbo-sulphides. The solidification sequence of alloy 718 and ATI {sup registered} 718Plus trademark is relatively similar, where the liquid starts to solidify as γ-phase followed by γ/MC reaction at about 1260 C and then final γ/Laves eutectic reaction at around 1150 C. Detailed knowledge about weldability of alloy 718 and ATI {sup registered} 718Plus trademark can be used for material

Stress corrosion cracking of several high strength ferrous and nickel alloys

Science.gov (United States)

Nelson, E. E.

1971-01-01

The stress corrosion cracking resistance of several high strength ferrous and nickel base alloys has been determined in a sodium chloride solution. Results indicate that under these test conditions Multiphase MP35N, Unitemp L605, Inconel 718, Carpenter 20Cb and 20Cb-3 are highly resistant to stress corrosion cracking. AISI 410 and 431 stainless steels, 18 Ni maraging steel (250 grade) and AISI 4130 steel are susceptible to stress corrosion cracking under some conditions.

Machinability of nickel based alloys using electrical discharge machining process

Science.gov (United States)

Khan, M. Adam; Gokul, A. K.; Bharani Dharan, M. P.; Jeevakarthikeyan, R. V. S.; Uthayakumar, M.; Thirumalai Kumaran, S.; Duraiselvam, M.

2018-04-01

The high temperature materials such as nickel based alloys and austenitic steel are frequently used for manufacturing critical aero engine turbine components. Literature on conventional and unconventional machining of steel materials is abundant over the past three decades. However the machining studies on superalloy is still a challenging task due to its inherent property and quality. Thus this material is difficult to be cut in conventional processes. Study on unconventional machining process for nickel alloys is focused in this proposed research. Inconel718 and Monel 400 are the two different candidate materials used for electrical discharge machining (EDM) process. Investigation is to prepare a blind hole using copper electrode of 6mm diameter. Electrical parameters are varied to produce plasma spark for diffusion process and machining time is made constant to calculate the experimental results of both the material. Influence of process parameters on tool wear mechanism and material removal are considered from the proposed experimental design. While machining the tool has prone to discharge more materials due to production of high energy plasma spark and eddy current effect. The surface morphology of the machined surface were observed with high resolution FE SEM. Fused electrode found to be a spherical structure over the machined surface as clumps. Surface roughness were also measured with surface profile using profilometer. It is confirmed that there is no deviation and precise roundness of drilling is maintained.

Relating microstructures to SCC in Inconel 718

International Nuclear Information System (INIS)

Sheth, N.K.; Sanchez, J.M.; Hendrix, B.C.; Ide, H.; Miglin, M.T.

1993-01-01

Inconel 718, a nickel-iron-base superalloy, is used for stressed applications in the nuclear and oil industries. A major concern facing the continued and expanding use of Inconel 718 in these applications has been their susceptibility to Inter-Granular Stress Corrosion Cracking (IGSCC). Efforts to reduce stress corrosion cracking (SCC) have been aimed at reducing the susceptibility in this alloy to the formation of the deleterious delta (Ni 3 Nb) phase. Microstructural evaluation of SCC test specimens of different thermo-mechanical histories shows that inhomogeneities of all types, including carbides, nitrides, and different morphologies of δ phase, worsen the SCC resistance of IN718. Here the authors study five samples of IN718 with measured hardness and SCC growth rates. A preliminary ranking of the factors mentioned above on SCC resistance finds that precipitation of a fine δ phase, due to over-aging, has the most profound effect on SCC susceptibility of IN718

Electroless nickel-plating for the PWSCC mitigation of nickel-base alloys in nuclear power plants

International Nuclear Information System (INIS)

Kim, Ji Hyun; Hwang, Il Soon

2008-01-01

The feasibility study has been performed as an effort to apply the electroless nickel-plating method for a proposed countermeasure to mitigate primary water stress corrosion cracking (PWSCC) of nickel-base alloys in nuclear power plants. In order to understand the corrosion behavior of nickel-plating at high temperature water, the electrochemical properties of electroless nickel-plated alloy 600 specimens exposed to simulated pressurized water reactor (PWR) primary water were experimentally characterized in high temperature and high pressure water condition. And, the resistance to the flow accelerated corrosion (FAC) test was investigated to check the durability of plated layers in high-velocity water-flowing environment at high temperature. The plated surfaces were examined by using both scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) after exposures to the condition. From this study, it is found that the corrosion resistance of electroless nickel-plated Alloy 600 is higher than that of electrolytic plating in 290 deg. C water

The fractography analysis of IN718 alloy after three-point flexure fatigue test

Directory of Open Access Journals (Sweden)

Belan Juraj

2018-01-01

Full Text Available In this study, the high cycle fatigue (HCF properties of IN718 superalloy with given chemical composition were investigated at three-point flexure fatigue test at room temperature. INCONEL alloy 718 is nickel-chromium-iron hardenable alloy and due to its unique combination of mechanical properties (high-strength; corrosion-resistant and so on used for production of heat resistant parts of aero jet engine mostly. Mechanical properties of this alloy are strongly dependent on microstructure and on presence of structural features such are principal strengthening phase gamma double prime, gamma prime and due to its morphology less desired delta phases. The mentioned phases precipitate at various temperature ranges and Nb content as well. The three-point flexure fatigue test was performed on ZWICK/ROELL Amsler 150 HFP 5100 test equipment with approximate loading frequency f=150 Hz. The S – N (Stress – Number of cycles curve was obtained after testing. With the help of scanning electron microscope (SEM, fractography analyses were performed to disclose the fracture features of specimens in different life ranges. The brief comparison of three-point flexure and push-pull fatigue loading modes and its influence on fatigue life is discussed as well.

The microstructure of heat-treated nickel-based superalloy 718Plus

International Nuclear Information System (INIS)

Whitmore, Lawrence; Ahmadi, Mohammad Reza; Guetaz, Laure; Leitner, Harald; Povoden-Karadeniz, Erwin; Stockinger, Martin; Kozeschnik, Ernst

2014-01-01

The microstructure of thermally aged nickel-based 718Plus superalloy is investigated using transmission electron microscopy (TEM). Solution annealing at 980 °C for 30 min is followed by either the standard quenching to room temperature or quenching directly to 788 °C, before isothermal aging at 788 °C for four hours. Micro-hardness and yield strength are measured to compare the effects of the two variations. The size and phase fraction of γ′ precipitates are measured using dark-field TEM and related to the hardness and yield strength through a theoretical model based on coherency and antiphase boundary effects. A population of very small sub-precipitates is observed and the larger γ′ precipitates are investigated in detail using high resolution scanning TEM to reveal information about the chemical ordering

Nickel-based materials and high-alloy, special stainless steels. 2. new rev. and enl. ed.

International Nuclear Information System (INIS)

Heubner, U.; Brill, U.; Hoffmann, T.; Jasner, M.; Kirchheiner, R.; Koecher, R.; Richter, H.; Rockel, M.; White, F.

1993-01-01

The book is intended as a source of information on nickel-based materials and special stainless steels and apart from the up-to-date materials data presents information on recent developments and knowledge gained, so that it may be a valuable aid to materials engineers looking for cost-effective resolutions of their materials problems in the chemical process industry, power plant operation, and high-temperature applications. The book presents eight individual contributions entitled as follows: (1) Nickel-base alloys and high-alloy, special stainless steels. - Materials survey and data sheets (Ulrich Heubner). (2) Corrosion of nickel-base alloys and special stainless steels (Manfred Rockel). (3) Welding of nickel-base alloys and high-alloy, special stainless steels (Theo Hoffmann). (4) High-temperature resistant materials (Ulrich Brill). (5) Application and processing of nickel-base materials in the chemical process industry and in pollution abatement equipment (Reiner Koecher). (6) Selected examples of applications of nickel-base materials in chemical plant (Manfred Jasner, Frederick White). (7) Applications of nickel-base alloys and special stainless steels in power plant. (8) The use of nickel-base alloys and stainless steels in pollution abatement processes (R. Kirchheiner). (orig./MM). 151 figs., 226 refs [de

An overview of advanced high-strength nickel-base alloys for LWR applications

International Nuclear Information System (INIS)

Prybylowski, J.; Ballinger, R.G.

1989-01-01

This paper reviews our current understanding of the behavior of high strength nickel base alloys used in light water reactor (LWR) applications. Emphasis is placed on understanding the fundamental mechanisms controlling crack propagation in these environments. To provide a foundation for this survey, general mechanisms of stress corrosion cracking and hydrogen embrittlement are first reviewed. The behavior of high strength nickel base alloys in LWR environments, as well as in other relevant environments is then reviewed. Suggested mechanisms of crack propagation are discussed. Alternate alloys and microstructural modifications that may result in improved behavior are presented. It is now clear that, at temperatures near 100C, alloy X-750, the predominant high strength nickel base alloy used today in LWR applications, is susceptible to hydrogen embrittlement. A review of published data from hydrogen embrittlement studies of nickel base superalloys during electrolytic charging and in hydrogen sulfide/brine solutions suggests that other nickel base superalloys are available possessing resistance to hydrogen embrittlement superior to that of alloy X-750. Available results of tests in gaseous hydrogen suggest that reduced grain boundary precipitation and a fine distribution of intragranular precipitates that act as irreversible hydrogen traps is the optimum microstructure for hydrogen embrittlement resistance. 42 refs., 2 figs., 5 tabs

Nickel-base alloy forgings for advanced high temperature power plants

Energy Technology Data Exchange (ETDEWEB)

Donth, B.; Diwo, A.; Blaes, N.; Bokelmann, D. [Saarschmiede GmbH Freiformschmiede, Voelklingen (Germany)

2008-07-01

The strong efforts to reduce the CO{sub 2} emissions lead to the demand for improved thermal efficiency of coal fired power plants. An increased thermal efficiency can be realised by higher steam temperatures and pressures in the boiler and the turbine. The European development aims for steam temperatures of 700 C which requires the development and use of new materials and also associated process technology for large components. Temperatures of 700 C and above are too high for the application of ferritic steels and therefore only Nickel-Base Alloys can fulfill the required material properties. In particular the Nickel-Base Alloy A617 is the most candidate alloy on which was focused the investigation and development in several German and European programs during the last 10 years. The goal is to verify and improve the attainable material properties and ultrasonic detectability of large Alloy 617 forgings for turbine rotors and boiler parts. For many years Saarschmiede has been manufacturing nickel and cobalt alloys and is participating the research programs by developing the manufacturing routes for large turbine rotor forgings up to a maximum diameter of 1000 mm as well as for forged tubes and valve parts for the boiler side. The experiences in manufacturing and testing of very large forgings made from nickel base alloys for 700 C steam power plants are reported. (orig.)

Comparison the machinability of Inconel 718, Inconel 625 and Monel 400 in hot turning operation

Directory of Open Access Journals (Sweden)

Asit Kumar Parida

2018-06-01

Full Text Available In the present paper, three nickel base alloys (Inconel 718, Inconel 625 and Monel-400 have been studied for chip formation in the hot turning process using flame heating. Cutting force, tool life, chip morphology, tool wear, and surface integrity (surface roughness and microhardness beneath the machined surface have been determined in both room and hot temperature conditions (300 °C and 600 °C. Flame heating (Liquefied petroleum gas and oxygen along with turning operation has been utilized for machining of three materials. It was observed that significant reduction of cutting force, tool wear, chatter formation, surface roughness and increase tool life, chip tool contact length, etc., for all three nickel base alloys in hot machining compared to room temperature machining. Keywords: Hot turning, Nickel base alloys, Machinability, Cutting forces, Tool wear

Effect of trapping and temperature on the hydrogen embrittlement susceptibility of alloy 718

Energy Technology Data Exchange (ETDEWEB)

Galliano, Florian; Andrieu, Eric; Blanc, Christine; Cloue, Jean-Marc; Connetable, Damien; Odemer, Gregory, E-mail: gregory.odemer@ensiacet.fr

2014-08-12

Ni-based alloy 718 is widely used to manufacture structural components in the aeronautic and nuclear industries. Numerous studies have shown that alloy 718 may be sensitive to hydrogen embrittlement. In the present study, the susceptibilities of three distinct metallurgical states of alloy 718 to hydrogen embrittlement were investigated to identify both the effect of hydrogen trapping on hydrogen embrittlement and the role of temperature in the hydrogen-trapping mechanism. Cathodic charging in a molten salt bath was used to saturate the different hydrogen traps of each metallurgical state. Tensile tests at different temperatures and different strain rates were carried out to study the effect of hydrogen on mechanical properties and failure modes, in combination with hydrogen content measurements. The results demonstrated that Ni-based superalloy 718 was strongly susceptible to hydrogen embrittlement between 25 °C and 300 °C, and highlighted the dominant roles played by the hydrogen solubility and the hydrogen trapping on mechanical behavior and fracture modes.

Segregation in welded nickel-base alloys

International Nuclear Information System (INIS)

Akhtar, J.I.; Shoaib, K.A.; Ahmad, M.; Shaikh, M.A.

1990-05-01

Segregation effects have been investigated in nickel-base alloys monel 400, inconel 625, hastelloy C-276 and incoloy 825, test welded under controlled conditions. Deviations from the normal composition have been observed to varying extents in the welded zone of these alloys. Least effect of this type occurred in Monel 400 where the content of Cu increased in some of the areas. Enhancement of Al and Ti has been found over large areas in the other alloys which has been attributed to the formation of low melting slag. Another common feature is the segregation of Cr, Fe or Ti, most likely in the form of carbides. Enrichment of Al, Ti, Nb, Mb, Mo, etc., to different amounts in some of the areas of these materials is in- terpretted in terms of the formation of gamma prime precipitates or of Laves phases. (author)

Long-life fatigue test results for two nickel-base structural alloys

International Nuclear Information System (INIS)

Mowbray, D.F.; Giaquinto, E.V.; Mehringer, F.J.

1978-11-01

The results are reported of fatigue tests on two nickel--base alloys, hot-cold-worked and stress-relieved nickel--chrome--iron Alloy 600 and mill-annealed nickel--chrome--moly--iron Alloy 625 in which S-N data were obtained in the life range of 10 6 to 10 10 cycles. The tests were conducted in air at 600 0 F, in the reversed membrane loading mode, at a frequency of approx. 1850 Hz. An electromagnetic, closed loop servo-controlled machine was built to perform the tests. A description of the machine is given

The effect of phosphorus on the microstructure and mechanical properties of ATI 718Plus alloy

International Nuclear Information System (INIS)

Wang, Minqing; Du, Jinhui; Deng, Qun; Tian, Zhiling; Zhu, Jing

2015-01-01

Since the discovery in the 1990s of the abnormal improvement produced by phosphorus in the stress rupture and creep life of Inconel 718 (hereafter referred to as 718), a great deal of additional research followed. However, the mechanism of the action of phosphorous in 718 is still in question. This paper details an experimental study that was intended to determine how phosphorus acts upon the microstructure and mechanical properties of Ni–Fe based alloy 718Plus. The results show that phosphorus has little effect on the strength and ductility of alloy 718Plus, but can significantly improve the stress rupture life. Phase constituents such as the δ and γ′ phases were quantitatively analyzed using electrolytic phase isolation and micro-chemical and XRD analysis as the phosphorous content of the alloy was increased. A full atom mapping of the distribution of phosphorus in the 718Plus alloy was quantitatively determined using APT (Atom Probe Tomography) technique. The results showed that there is no significant segregation of phosphorus at the γ′/γ and γ′/γ′ interface, but it significantly segregates at the grain boundaries and δ/γ interface. It was found that phosphorus is extremely depleted in the δ phase, which is believed to inhibit δ-phase precipitation by preventing δ phase nucleation and growth in the 718Plus alloy. Finally, the influence of phosphorus on the microstructure and mechanical properties of the 718Plus alloy was discussed

The effect of phosphorus on the microstructure and mechanical properties of ATI 718Plus alloy

Energy Technology Data Exchange (ETDEWEB)

Wang, Minqing, E-mail: minqingw@yahoo.com [Central Iron and Steel Research Institute, Beijing 100081 (China); School of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China); Beijing Key Laboratory of Advanced High Temperature Materials, Beijing 100081 (China); Du, Jinhui; Deng, Qun [Central Iron and Steel Research Institute, Beijing 100081 (China); Beijing Key Laboratory of Advanced High Temperature Materials, Beijing 100081 (China); Tian, Zhiling [Central Iron and Steel Research Institute, Beijing 100081 (China); Zhu, Jing, E-mail: jzhu@mail.tsinghua.edu.cn [School of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China)

2015-02-25

Since the discovery in the 1990s of the abnormal improvement produced by phosphorus in the stress rupture and creep life of Inconel 718 (hereafter referred to as 718), a great deal of additional research followed. However, the mechanism of the action of phosphorous in 718 is still in question. This paper details an experimental study that was intended to determine how phosphorus acts upon the microstructure and mechanical properties of Ni–Fe based alloy 718Plus. The results show that phosphorus has little effect on the strength and ductility of alloy 718Plus, but can significantly improve the stress rupture life. Phase constituents such as the δ and γ′ phases were quantitatively analyzed using electrolytic phase isolation and micro-chemical and XRD analysis as the phosphorous content of the alloy was increased. A full atom mapping of the distribution of phosphorus in the 718Plus alloy was quantitatively determined using APT (Atom Probe Tomography) technique. The results showed that there is no significant segregation of phosphorus at the γ′/γ and γ′/γ′ interface, but it significantly segregates at the grain boundaries and δ/γ interface. It was found that phosphorus is extremely depleted in the δ phase, which is believed to inhibit δ-phase precipitation by preventing δ phase nucleation and growth in the 718Plus alloy. Finally, the influence of phosphorus on the microstructure and mechanical properties of the 718Plus alloy was discussed.

Embrittlement of nickel-, cobalt-, and iron-base superalloys by exposure to hydrogen

Science.gov (United States)

Gray, H. R.

1975-01-01

Five nickel-base alloys (Inconel 718, Udimet 700, Rene 41, Hastelloy X, and TD-NiCr), one cobalt-base alloy (L-605), and an iron-base alloy (A-286) were exposed in hydrogen at 0.1 MN/sq m (15 psi) at several temperatures in the range from 430 to 980 C for as long as 1000 hours. These alloys were embrittled to varying degrees by such exposures in hydrogen. Embrittlement was found to be: (1) sensitive to strain rate, (2) reversible, (3) caused by large concentrations of absorbed hydrogen, and (4) not associated with any detectable microstructural changes in the alloys. These observations are consistent with a mechanism of internal reversible hydrogen embrittlement.

Low cycle fatigue of alloy 718 in cryogenic environment

International Nuclear Information System (INIS)

Vergara Aimone, J.

1989-01-01

A specially processed Ni-Fe base superalloy 718 has been selected as a structural material for a critical component in ALCATOR C-MOD, the new fusion experimental facility at the Massachusetts Institute of Technology. Draw bars made out of this material will be subjected to large alternating loads while operating at 77 0 K. Monotonic and cyclic mechanical properties were determined in order to evaluate the reactor's maintenance schedule with special emphasis in developing a Low Cycle Fatigue database for this special alloy. Improved monotonic properties over conventionally heat treated alloy 718 were observed. Partial hardening was observed at 77 0 K at 1% of the fatigue life, while softening was observed at room temperature, both relative to their respective monotonic stress strain curves. The fatigue curves were corrected for non-zero mean stress allowing satisfactory safety margin for the expected alternating stress. (author)

Residual stresses analysis in ball end milling of nickel-based superalloy Inconel 718

Energy Technology Data Exchange (ETDEWEB)

Wang, Junteng; Zhang, Dinghua; Wu, Baohai; Luo, Ming [Key Laboratory of Contemporary Design and Integrated Manufacturing Technology, Northwestern Polytechnical University (China)

2017-11-15

Inconel 718 is widely used in the aviation, space, automotive and biomedical industries because of its outstanding properties. Near-surface residual stresses that are induced by ball end milling in Inconel 718 can be crucial for the performance and service time of the machined parts. In this paper, the influences of cutting conditions, including the use of cutting parameters, cutting fluid and spindle angles, on the residual stresses in the ball end milling process of Inconel 718 alloy were investigated experimentally. X-ray diffraction measurements reveal that residual stress distributions are highly influenced by cutting parameters, especially the depth of cut and cutting speed. The milling operation with cooling induces more compressive stresses trend and the magnitude of the residual stresses increases in the tensile direction with the increase of spindle angles. These cutting induced effects were further discussed with respect to thermal- mechanical coupling theory and some observations made by optical microscopy. From this investigation, it is suggested that the machining process parameters are not the smaller the better for the control of residual stresses in the ball end milling process of Inconel 718. (author)

Effect of the 718 alloy metallurgical status on hydrogen embrittlement; Effet de l'etat metallurgique de l'alliage 718 sur la fragilisation par l'hydrogene

Energy Technology Data Exchange (ETDEWEB)

Galvano, F.; Andrieu, E.; Blanc, Ch.; Odemer, G.; Ter-Ovanessian, B.; Cocheteau, N.; Holstein, A.; Reboul, Ch. [Universite de Toulouse, CIRIMAT, UPS/CNRS/INPT, 31 - Toulouse (France); Clouez, J.M. [AREVA NP 69 - Lyon (France)

2010-03-15

The Inconel 718 is a nickel superalloy which is widely used in the nuclear industry, but is sensitive to hydrogen embrittlement induced by corrosion and stress corrosion cracking phenomena, and by the presence of dissolved hydrogen in pressurized water reactor environments. As this alloy is hardened by precipitation of different intermetallic phases, it appeared that the presence of these precipitates has a strong influence on the hydrogen embrittlement. The authors report the study of the nature and effect of the different traps (intermetallic phases, carbides or their interfaces) on the hydrogen embrittlement susceptibility of the 718 alloy, and more particularly on the observed failure modes. Experiments are performed on tensile samples in which hydrogen content can be measured. The type and grain size of the observed microstructures are given with respect with the thermal treatment, as well as the mechanical properties with or without hydrogen loading

The Effect of Boron and Zirconium on the Structure and Tensile Properties of the Cast Nickel-Based Superalloy ATI 718Plus

Science.gov (United States)

Hosseini, Seyed Ali; Abbasi, Seyed Mehdi; Madar, Karim Zangeneh

2018-04-01

The effects of boron and zirconium on cast structure, hardness, and tensile properties of the nickel-based superalloy 718Plus were investigated. For this purpose, five alloys with different contents of boron and zirconium were cast via vacuum induction melting and then purified via vacuum arc remelting. Microstructural analysis by light-optical microscope and scanning electron microscope equipped with energy-dispersive x-ray spectroscopy and phase studies by x-ray diffraction analysis were performed. The results showed that boron and zirconium tend to significantly reduce dendritic arm spacing and increase the amount of Laves, Laves/gamma eutectic, and carbide phases. It was also found that boron led to the formation of B4C and (Cr, Fe, Mo, Ni, Ti)3B2 phases and zirconium led to the formation of intermetallic phases and ZrC carbide. In the presence of boron and zirconium, the hardness and its difference between dendritic branches and inter-dendritic spaces increased by concentrating such phases as Laves in the inter-dendritic spaces. These elements had a negative effect on tensile properties of the alloy, including ductility and strength, mainly because of the increase in the Laves phase. It should be noted that the largest degradation of the tensile properties occurred in the alloys containing the maximum amount of zirconium.

Effect of Microstructure and Alloy Chemistry on Hydrogen Embrittlement of Precipitation-Hardened Ni-Based Alloys

Science.gov (United States)

Obasi, G. C.; Zhang, Z.; Sampath, D.; Morana, Roberto; Akid, R.; Preuss, M.

2018-04-01

The sensitivity to hydrogen embrittlement (HE) has been studied in respect of precipitation size distributions in two nickel-based superalloys: Alloy 718 (UNS N07718) and Alloy 945X (UNS N09946). Quantitative microstructure analysis was carried out by the combination of scanning and transmission electron microscopy and energy dispersive x-ray spectroscopy (EDS). While Alloy 718 is mainly strengthened by γ″, and therefore readily forms intergranular δ phase, Alloy 945X has been designed to avoid δ formation by reducing Nb levels providing high strength through a combination of γ' and γ″. Slow strain rate tensile tests were carried out for different microstructural conditions in air and after cathodic hydrogen (H) charging. HE sensitivity was determined based on loss of elongation due to the H uptake in comparison to elongation to failure in air. Results showed that both alloys exhibited an elevated sensitivity to HE. Fracture surfaces of the H precharged material showed quasi-cleavage and transgranular cracks in the H-affected region, while ductile failure was observed toward the center of the sample. The crack origins observed on the H precharged samples exhibited quasi-cleavage with slip traces at high magnification. The sensitivity is slightly reduced for Alloy 718, by coarsening γ″ and reducing the overall strength of the alloy. However, on further coarsening of γ″, which promotes continuous decoration of grain boundaries with δ phase, the embrittlement index rose again indicating a change of hydrogen embrittlement mechanism from hydrogen-enhanced local plasticity (HELP) to hydrogen-enhanced decohesion embrittlement (HEDE). In contrast, Alloy 945X displayed a strong correlation between strength, based on precipitation size and embrittlement index, due to the absence of any significant formation of δ phase for the investigated microstructures. For the given test parameters, Alloy 945X did not display any reduced sensitivity to HE compared with

Predictive Analysis for the Thermal Diffusion of the Plasma-Assisted Machining of Superalloy Inconel-718 Based on Exponential Smoothing

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Chen Shao-Hsien

2018-01-01

Full Text Available Nickel base and titanium base materials have been widely applied to engines in aerospace industry, and these engines are essential components of airplanes. The machining characteristics of aerospace materials may cause machining cutters to be worn down in a short time and thus reduce the accuracy of processing. The plasma-assisted machining adopted in the research is a kind of the complex machining method. In the cases of nickel base and titanium base alloys, the method can heat workpieces in an extremely short duration to soften the materials for the ease of cutting so that the cutting force, cutter wear, and machining cost will all be reduced. The research adopted plasma heating to soften parts of the materials and aimed to explore the heating of nickel base alloy. The temperature variation of the materials was investigated and measured by adjusting the current and feed velocity. Moreover, Inconel-718 superalloy was adopted for the comparison with nickel base alloy for the observation of the influence and change brought by heat, and the method of exponential smoothing was adopted to conduct the prediction and analysis of thermal diffusion for understanding the influence and change brought by electric current on nickel base materials. Finally, given the current from 20 A to 80 A and feed velocity from 1,000 mm/min to 3,000 mm/min, the influence of thermal diffusion was investigated and the related model was built.

Study on surface defects in milling Inconel 718 super alloy

Energy Technology Data Exchange (ETDEWEB)

Chang, Liu; Chengzu, Ren; Guofeng, Wang; Yinwei, Yang; Lu, Zhang [Tianjin University, Tianjin (China)

2015-04-15

Nickel-based alloys have been extensively used as critical components in aerospace industry, especially in the key section of aero engine. In general, these sections are manufactured by milling process because most of them have complex forms. However, surface defects appear frequently in milling due to periodic impact force, which leads to the deterioration of the fatigue life. We conducted milling experiments under different cutting conditions and found that four kinds of defects, i.e., tear, cavity, build up edge (BUE) and groove, commonly appear on the machined surface. Based on the observed results, the morphology and generation regime of these defects are analyzed and the carbide particle cracking is discussed to explain the appearance of the nickel alloy defects. To study the effect of the cutting parameters on the severity of these surface defects, two qualitative indicators, which are named as average number of the defects per field and average area ratio of the defects per field, are presented and the influence laws are summarized based on the results correspondingly. This study is helpful for understanding the generation mechanism of the surface defects during milling process of nickel based super alloy.

Quantitative assessment of intergranular damage due to PWR primary water exposure in structural Ni-based alloys

International Nuclear Information System (INIS)

Ter-Ovanessian, Benoît; Deleume, Julien; Cloué, Jean-Marc; Andrieu, Eric

2013-01-01

Highlights: ► IG damage occurred on Ni-base alloys during exposure at high temperature water. ► Two characterization methods yield a tomographic analysis of this IG damage. ► Connected or isolated intergranular oxygen/oxide penetrations are quantified. ► Such quantitative description provides information on IGSCC susceptibility. - Abstract: Two nickel-based alloys, alloy 718 and alloy 600, known to have different resistances to IGSCC, were exposed to a simulated PWR primary water environment at 360 °C for 1000 h. The intergranular oxidation damage was analyzed in detail using an original approach involving two characterization methods (Incremental Mechanical Polishing/Microcopy procedure and SIMS imaging) which yielded a tomographic analysis of the damage. Intergranular oxygen/oxide penetrations occurred either as connected or isolated penetrations deep under the external oxide/substrate interface as far as 10 μm for alloy 600 and only 4 μm for alloy 718. Therefore, assessing this damage precisely is essential to interpret IGSCC susceptibility.

Hydrogen embrittlement: the game changing factor in the applicability of nickel alloys in oilfield technology

Science.gov (United States)

Sarmiento Klapper, Helmuth; Klöwer, Jutta; Gosheva, Olesya

2017-06-01

Precipitation hardenable (PH) nickel (Ni) alloys are often the most reliable engineering materials for demanding oilfield upstream and subsea applications especially in deep sour wells. Despite their superior corrosion resistance and mechanical properties over a broad range of temperatures, the applicability of PH Ni alloys has been questioned due to their susceptibility to hydrogen embrittlement (HE), as confirmed in documented failures of components in upstream applications. While extensive work has been done in recent years to develop testing methodologies for benchmarking PH Ni alloys in terms of their HE susceptibility, limited scientific research has been conducted to achieve improved foundational knowledge about the role of microstructural particularities in these alloys on their mechanical behaviour in environments promoting hydrogen uptake. Precipitates such as the γ', γ'' and δ-phase are well known for defining the mechanical and chemical properties of these alloys. To elucidate the effect of precipitates in the microstructure of the oil-patch PH Ni alloy 718 on its HE susceptibility, slow strain rate tests under continuous hydrogen charging were conducted on material after several different age-hardening treatments. By correlating the obtained results with those from the microstructural and fractographic characterization, it was concluded that HE susceptibility of oil-patch alloy 718 is strongly influenced by the amount and size of precipitates such as the γ' and γ'' as well as the δ-phase rather than by the strength level only. In addition, several HE mechanisms including hydrogen-enhanced decohesion and hydrogen-enhanced local plasticity were observed taking place on oil-patch alloy 718, depending upon the characteristics of these phases when present in the microstructure. This article is part of the themed issue 'The challenges of hydrogen and metals'.

THERMAL FATIGUE OF INCONEL ALLOY DA718

Science.gov (United States)

2016-10-27

this material meets the required improvement and offers a low cost alternative to powder metallurgy Rene’95. However, its thermal fatigue resistance...chromel-alumel thermocouple, spot- welded to the mid-length of the specimen. The thermal strain, induced by the expansion and contraction of the...12 FOR OFFICIAL USE ONLY 13. J. F. Radavich, “The Physical Metallurgy of Cast and Wrought Alloy 718,” in Superalloy 718 – Metallurgy and

Effect of heat-treatment on elevated temperature fatigue-crack growth behavior of two heats of Alloy 718

International Nuclear Information System (INIS)

Mills, W.J.; James, L.A.

1978-05-01

The room temperature and elevated temperature fatigue-crack growth behavior of two heats of Alloy 718 was characterized within a linear-elastic fracture mechanics framework. Two different heat-treatments were used: the ''conventional'' (ASTM A637) treatment, and a ''modified'' heat-treatment designed to improve the toughness of Alloy 718 base metal and weldments. Heat-to-heat variations in the fatigue-crack propagation behavior were observed in the conventionally-treated material. On the other hand, no heat-to-heat variations were observed in the modified condition. Furthermore, both heats of Alloy 718 exhibited superior fatigue-crack growth resistance when given the modified heat-treatment. Electron fractographic examination of Alloy 718 fatigue fracture surfaces revealed that the operative crack growth mechanisms were dependent on heat-treatment, temperature, and ΔK level

Influence of chemical composition on microstructure and strength of alloy 718

Energy Technology Data Exchange (ETDEWEB)

Fedorova, T.; Roesler, J.; Gehrmann, B. [Technische Univ. Braunschweig (Germany); Kloewer, J. [ThyssenKrupp VDM GmbH, Werdohl (Germany)

2010-07-01

Alloy 718 has been used for many years due to its unique mechanical properties and good processing characteristics. However, the temperature limit for Alloy 718 is about 650 C because of the thermal instability of the main strengthening phase {gamma}''-Ni{sub 3}(Nb, Ti, Al). At high temperatures meta-stable {gamma}'' changes into stable {delta}-Ni{sub 3}Nb with large size and plate-like morphology. As a consequence of this the alloy looses its microstructural stability and strength. The basic intent of this paper is to examine the role of major and minor elements within typical specification limits for Alloy 718 with respect to (i) microstructure evolution, (ii) strengthening effects and (iii) thermal stability of {gamma}' and {gamma}''. For this purpose, thermodynamic calculations using the software THERMOCALC were performed, varying the content of Nb, Ti, Al as well as B and Zr. In addition, alloys with precisely controlled chemical composition were prepared by drop casting in a vacuum arc furnace and hot forged, so that it was possible to compare the theoretical predictions with experimental results. The microstructure evolution was studied in detail by means of scanning electron microscopy and X-ray diffraction. Furthermore, mechanical properties including tensile and creep behaviour were examined. Based on these results, dependencies between chemical composition and microstructural stability will be elucidated. (orig.)

Response surface modelling of tool electrode wear rate and material removal rate in micro electrical discharge machining of Inconel 718

DEFF Research Database (Denmark)

Puthumana, Govindan

2017-01-01

Inconel 718 is a corrosion-resistant and high strength nickel-based alloy with wide range of applications includingcomponents for cryogenic tankage, liquid fueled rockets and casings for aircraft engines. The material is characterizedby high hardness, high temperature strength, low thermal...

Magnetic susceptibility of Inconel alloys 718, 625, and 600 at cryogenic temperatures

Science.gov (United States)

Goldberg, Ira B.; Mitchell, Michael R.; Murphy, Allan R.; Goldfarb, Ronald B.; Loughran, Robert J.

1990-01-01

After a hydrogen fuel bleed valve problem on the Discovery Space Shuttle was traced to the strong magnetization of Inconel 718 in the armature of the linear variable differential transformer near liquid hydrogen temperatures, the ac magnetic susceptibility of three samples of Inconel 718 of slightly different compositions, one sample of Inconel 625, and on sample of Inconel 600 were measured as a function of temperature. Inconel 718 alloys are found to exhibit a spin glass state below 16 K. Inconel 600 exhibits three different magnetic phases, the lowest-temperature state (below 6 K) being somewhat similar to that of Inconel 718. The magnetic states of the Inconel alloys and their magnetic susceptibilities appear to be strongly dependent on the exact composition of the alloy.

Microstructural evolution in the HAZ of Inconel 718 and correlation with the hot ductility test

Science.gov (United States)

Thompson, R. G.; Genculu, S.

1983-01-01

The nickel-base alloy 718 was evaluated to study the role of preweld heat treatment in reducing or eliminating heat-affected zone hot cracking. Three heat treatments were studied using the Gleeble hot ductility test. A modified hot ductility test was also used to follow the evolution of microstructure during simulated welding thermal cycles. The microstructural evolution was correlated with the hot ductility data in order to evaluate the mechanism of hot cracking in alloy 718. The correlation of hot ductility with microstructure showed that recrystallization, grain growth, and dissolution of precipitates did not in themselves cause any loss of ductility during cooling. Ductility loss during cooling was not initiated until the constitutional liquation of NbC particles was observed in the microstructure. Laves-type phases were found precipitated in the solidified grain boundaries but were not found to correlate with any ductility loss parameter. Mechanisms are reviewed which help to explain how heat treatment controls the hot crack susceptibility of alloy 718 as measured in the hot ductility test.

Development of Alloy 718 tubular product for nuclear-reactor internals

International Nuclear Information System (INIS)

1981-01-01

The Upper Internals Structure (UIS) of the Clinch River Breeder Reactor Plant (CRBRP) provides mixing and flow direction of the core outlet flow. Alloy 718 tubes are the major components used in the UIS to provide this flow direction. The UIS is located directly above the reactor core and is exposed to a severe environment. This environment consists of high temperature sodium, alternating temperatures induced by mixing high temperature core assembly outlet flow with cooler core assembly outlet flow and rapid changes in temperature of the core outlet flow. The paper presents the UIS configuration, functions and environmental conditions that led to the selection of Alloy 718 as the material used to protect the basic UIS structure and to provide flow direction. The use of Alloy 718 is derived from the technology produced from the Department of Energy sponsored development programs. Alloy 718 tubes are made by a roll-extrusion process. The paper describes the tube fabrication process, the development of a finish sanding procedure and the results of high temperature thermal cycle testing. The high temperature thermal cycle testing generates peak strains on the metal surfaces, where the surface effects have a maximum influence on the fatigue strength. 9 figs., 2 tabs

Effect of homogenization heat treatments on the cast structure and tensile properties of nickel-base superalloy ATI 718Plus in the presence of boron and zirconium additions

Energy Technology Data Exchange (ETDEWEB)

Hosseini, Seyed Ali, E-mail: saliho3ini@gmail.com; Madar, Karim Zangeneh; Abbasi, Seyed Mehdi

2017-03-24

The effect of homogenization heat treatment on cast structure, hardness, and tensile properties of the nickel-based superalloy 718plus in the presence of boron and zirconium additives were investigated. For this purpose, five alloys with different contents of boron (0.00–0.016 wt%) and zirconium (0.0–0.1 wt%) were cast by double vacuum process VIM/VAR and then were homogenized at 1075–1175 °C for 5–25 h. Microstructural investigation by OM and SEM and phase analysis by XRD were done and then hardness and high temperature tensile tests were performed on the homogenized alloys. The results show that the amount of the Laves phase is reduced by increases in time and temperature of homogenization. It was also found that increases in duration of homogenization at 1075 °C results in improving strength and ductility, while duration increase at 1175 °C is accompanied with degradation of them, which caused the reduction of needle-like delta phase on grain boundaries. Boron and zirconium had negative effects on the strength and ductility of the alloy by increasing the amount of Laves in the cast structure. By increasing these elements in alloy composition, more time is needed in order to fully eliminate the Laves by homogenization treatment.

The development of additive manufacturing technique for nickel-base alloys: A review

Science.gov (United States)

Zadi-Maad, Ahmad; Basuki, Arif

2018-04-01

Nickel-base alloys are an attractive alloy due to its excellent mechanical properties, a high resistance to creep deformation, corrosion, and oxidation. However, it is a hard task to control performance when casting or forging for this material. In recent years, additive manufacturing (AM) process has been implemented to replace the conventional directional solidification process for the production of nickel-base alloys. Due to its potentially lower cost and flexibility manufacturing process, AM is considered as a substitute technique for the existing. This paper provides a comprehensive review of the previous work related to the AM techniques for Ni-base alloys while highlighting current challenges and methods to solving them. The properties of conventionally manufactured Ni-base alloys are also compared with the AM fabricated alloys. The mechanical properties obtained from tension, hardness and fatigue test are included, along with discussions of the effect of post-treatment process. Recommendations for further work are also provided.

ANALYSIS OF THE SURFACE PROFILE AND ITS MATERIAL SHARE DURING THE GRINDING INCONEL 718 ALLOY

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Martin Novák

2015-05-01

Full Text Available Grinding is still an important method for surface finishing. At FPTM JEPU research, which deals with this issue is conducted. Experiments are carried out with grinding various materials under different conditions and then selected components of the surface integrity are evaluated. They include roughness Ra, Rm and Rz, Material ratio curve (Abbott Firestone curve and also the obtained roundness. This article deals with grinding nickel Inconel 718 alloy, when selected cutting grinding conditions were used and subsequently the surface profile and the material ratio curve were measured and evaluated.

High frequency fatigue test of IN 718 alloy – microstructure and fractography evaluation

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J. Belan

2015-01-01

Full Text Available INCONEL alloy 718 is a high-strength, corrosion-resistant nickel chromium material used at -253 °C to 705 °C for production of heat resistant parts of aero jet engine mostly. The fatigue test provided on this kind materials were done via low frequency loading up to this time. Nowadays, needs of results at higher volume of loading cycles leads to high frequency loading with aim to shorten testing time. Fatigue test of experimental material was carried out at frequency 20 kHz with stress ration R = - 1 (push – pull at room temperature. It was found that this superalloy can still fracture after exceeding 108 cycles. Besides fatigue test were microstructural characterisation and scanning electron microscopy (SEM fractography evaluation done.

Fractography analysis of Inconel 718 fatigued at 700°C

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Michal Jambor

2016-12-01

Full Text Available This work deals with the fractography analysis of nickel-base superalloy Inconel 718 fatigued at 700°C in air atmosphere in the high cycle region. During cyclic loading of this alloy at high temperatures some different mechanisms compared to cyclic loading at ambient temperature take place. Cyclic plastic deformation at high temperatures causes some structural changes, which could have some influence on the fatigue process.

Corrosion behaviour of cladded nickel base alloys

International Nuclear Information System (INIS)

Brandl, W.; Ruczinski, D.; Nolde, M.; Blum, J.

1995-01-01

As a consequence of the high cost of nickel base alloys their use as surface layers is convenient. In this paper the properties of SA-as well as RES-cladded NiMo 16Cr16Ti and NiCr21Mo14W being produced in single and multi-layer technique are compared and discussed with respect to their corrosion behaviour. Decisive criteria describing the qualities of the claddings are the mass loss, the susceptibility against intergranular corrosion and the pitting corrosion resistance. The results prove that RES cladding is the most suitable technique to produce corrosion resistant nickel base coatings. The corrosion behaviour of a two-layer RES deposition shows a better resistance against pitting than a three layer SAW cladding. 7 refs

Mechanical behavior and coupling between mechanical and oxidation in alloy 718: effect of solide solution elements

International Nuclear Information System (INIS)

Max, Bertrand

2014-01-01

Alloy 718 is the superalloy the most widely used in industry due to its excellent mechanical properties, as well as oxidation and corrosion resistance in wide range of temperatures and solicitation modes. Nevertheless, it is a well-known fact that this alloy is sensitive to stress corrosion cracking and oxidation assisted cracking under loading in the range of temperatures met in service. Mechanisms explaining this phenomenon are not well understood: nevertheless, it is well established that a relation exists between a change in fracture mode and the apparition of plastic instabilities phenomenon. During this study, the instability phenomenon, Portevin-Le Chatelier effect, in alloy 718 was studied by tensile tests in wide ranges of temperatures and strain rates. Different domains of plastic instabilities have been evidenced. Their characteristics suggest the existence of interactions between dislocations and different types of solute elements: interstitials for lower temperatures and substitutionals for higher testing temperatures. Mechanical spectroscopy tests have been performed on alloy 718 and various alloys which composition is comparable to that of alloy 718. These tests prove the mobility of molybdenum atoms in the alloy in the studied temperature range. Specific tests have been performed to study interaction phenomenon between plasticity and oxidation. These results highlight the strong effect of plastic strain rate on both mechanical behavior and intergranular cracking in alloy 718. The subsequent discussion leads to propose hypothesis on coupling effects between deformation mechanisms and oxidation assisted embrittlement in the observed cracking processes. (author)

Intercrystalline and transcrystalline vibration fatigue failure in the inconel 718 nickel-based alloy; Inter- und transkristalliner Schwingbruch in der Nickelbasislegierung Inconel 718

Energy Technology Data Exchange (ETDEWEB)

Wanzek, Horst; Fruhner, Annett [Lufthansa Technik AG, Hamburg (Germany). Metallurgical Lab., HAM WR123

2011-07-01

The fracture of the turbine rotor disc resulted in the breakdown of the APU and high expenses. The APU is located below the vertical tailplane, at the tail of every major-sized aircraft. The vane receptacle failed in the mode of a vibration fatigue failure of an intercrystalline and transcrystalline progression. The cause of this damage is attributable to the fatigue of the material. This can result from the long service life (21 131 h) and the fact that 9 more vane receptacles exhibited a comparable damage pattern. In INCONEL 718 alloys, cracks propagate in a transcrystalline way when under an alternate bend stress and at temperatures below abt. 600 C. In contrast, cracks propagate because of grain boundary oxidation above abt. 600 C in an intercrystalline way. The phenomenon that the two crack modi occurred alternately on the same fracture area is explained from the fact that the component part was exposed to different temperatures during operation. While the crack progress was transcrystalline in the ''cooler'' starting and stopping phase crack propagation occurred along the grain boundaries (was intercrystalline) in a normal operation above 600 C. Besides a limitation of the running time in its service life, other measures could not be taken for this component part. (orig.)

Heat-treatment and heat-to-heat variations in the fracture toughness of Alloy 718

International Nuclear Information System (INIS)

Mills, W.J.

1981-07-01

The effect of heat-treatment and heat-to-heat variations on the J Ic fracture toughness response of Alloy 718 was examined at room and elevated temperatures using the multiple-specimen R-curve technique. Six heats of alloy 718 were tested in the conventional and modified heat-treated conditions. The fracture toughness response for the modified superalloy was found to be superior to that exhibited by the conventional material. Heat-to-heat variations in the J Ic response of Alloy 718 were observed in both heat-treated conditions; the modified treatment exhibited much larger variability. The J Ic and corresponding K Ic fracture toughness values were analyzed statistically to establish minimum expected toughness, values for use in design and safety analyses. 26 refs., 10 figs., 9 tabs

Studies on neutron irradiation effects of iron alloys and nickel-base heat resistant alloys

International Nuclear Information System (INIS)

Watanabe, Katsutoshi

1987-09-01

The present paper describes the results of neutron irradiation effects on iron alloys and nickel-base heat resistant alloys. As for the iron alloys, irradiation hardening and embrittlement were investigated using internal friction measurement, electron microscopy and tensile testings. The role of alloying elements was also investigated to understand the irradiation behavior of iron alloys. The essential factors affecting irradiation hardening and embrittlement were thus clarified. On the other hand, postirradiation tensile and creep properties were measured of Hastelloy X alloy. Irradiation behavior at elevated temperatures is discussed. (author)

Hot corrosion studies on nickel-based alloys containing silicon

International Nuclear Information System (INIS)

Kerr, T.W.; Simkovich, G.

1976-01-01

Alloys of Ni--Cr, Ni--Si and Ni--Cr--Si were oxidized and ''hot corroded'' in pure oxygen at 1000 0 C. In the oxidation experiments it was found that small amounts of either chromium or silicon in nickel increased the oxidation rates in comparison to pure nickel in accord with Wagner's parabolic oxidation theory. At high concentrations of the alloying elements the oxidation rates decreased due to the formation of oxide phases other than nickel oxide in the scale. Hot corrosion experiments were conducted on both binary and ternary alloys by oxidizing samples coated with 1.0 mg/cm 2 of Na 2 SO 4 in oxygen at 1000 0 C. In general it was found that high chromium and high silicon alloys displayed excellent resistance to the hot corrosion process gaining or losing less than 0.5 mg/cm 2 in 1800 min at temperature. Microprobe and x-ray diffraction studies of the alloy and the scale indicate that amorphous SiO 2 probably formed to aid in retarding both the oxidation and the hot corrosion process

Effect of processing on microstructure and physical properties of three nickel-based superalloys with different hardening mechanisms

Energy Technology Data Exchange (ETDEWEB)

Strondl, Annika; Frommeyer, Georg [Department of Materials Technology, Max-Planck-Institut fuer Eisenforschung GmbH, Max-Planck-Strasse 1, D-40237 Duesseldorf (Germany); Klement, Uta [Department of Materials and Manufacturing Technology, Chalmers University of Technology, SE-412 96 Gothenburg (Sweden); Milenkovic, Srdjan; Schneider, Andre

2012-07-15

The nickel-based superalloys Inconel alloy 600, Udimet alloy 720, and Inconel alloy 718 were produced by electron beam melting (EBM), casting, and directional solidification (DS). The distance between dendrites and the size of the precipitates indicated the difference in solidification rates between the three processes. In this study, the solidification rate was fastest with EBM, closely followed by casting, whereas it was much slower with DS. In the directional solidified materials the <100> direction was the fastest and thus, preferred growth direction. The EBM samples show a sharp (001)[100] texture in the building direction and in the two scanning directions of the electron beam. Macrosegregation was observed in some cast and directionally solidified samples, but not in the EBM samples. The melting temperatures are in good agreement with literature and the narrow melting interval of IN600 compare to UD720 and IN718 might reduce the risk of incipient melting during EBM processing. Porosity was observed in the EBM samples and the reasons are discussed. However, EBM seems to be a feasible process route to produce nickel-based superalloys with well-defined texture, no macrosegregation and a rapidly solidified microstructure. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Nickel-base alloys having a low coefficient of thermal expansion

International Nuclear Information System (INIS)

Baldwin, J.F.; Maxwell, D.H.

1975-01-01

Alloy compositions consisting predominantly of nickel, chromium, molybdenum, carbon, and boron are disclosed. The alloys possess a duplex structure consisting of a nickel--chromium--molybdenum matrix and a semi-continuous network of refractory carbides and borides. A combination of desirable properties is provided by these alloys, including elevated temperature strength, resistance to oxidation and hot corrosion, and a very low coefficient of thermal expansion

Tungsten wire-nickel base alloy composite development

Science.gov (United States)

Brentnall, W. D.; Moracz, D. J.

1976-01-01

Further development and evaluation of refractory wire reinforced nickel-base alloy composites is described. Emphasis was placed on evaluating thermal fatigue resistance as a function of matrix alloy composition, fabrication variables and reinforcement level and distribution. Tests for up to 1,000 cycles were performed and the best system identified in this current work was 50v/o W/NiCrAlY. Improved resistance to thermal fatigue damage would be anticipated for specimens fabricated via optimized processing schedules. Other properties investigated included 1,093 C (2,000 F) stress rupture strength, impact resistance and static air oxidation. A composite consisting of 30v/o W-Hf-C alloy fibers in a NiCrAlY alloy matrix was shown to have a 100-hour stress rupture strength at 1,093 C (2,000 F) of 365 MN/square meters (53 ksi) or a specific strength advantage of about 3:1 over typical D.S. eutectics.

Austenitic stainless steel alloys with high nickel contents in high temperature liquid metal systems

International Nuclear Information System (INIS)

Konvicka, H.R.; Schwarz, N.F.

1981-01-01

Fe-Cr-Ni base alloys (nickel content: from 15 to 70 wt%, Chromium content: 15 wt%, iron: balance) together with stainless steel (W.Nr. 1.4981) have been exposed to flowing liquid sodium at 730 0 C in four intervals up to a cumulative exposure time of 1500 hours. Weight change data and the results of post-exposition microcharacterization of specimens are reported. The corrosion rates increase with increasing nickel content and tend to become constant after longer exposure times for each alloy. The corrosion rate of stainless steel is considerably reduced due to the presence of the base alloys. Different kinetics of nickel poor (up to 35% nickel) and nickel rich (> 50% nickel) alloys and nickel transport from nickel rich to nickel poor material is observed. (orig.)

Investigations of carbon diffusion and carbide formation in nickel-based alloys

International Nuclear Information System (INIS)

Schulten, R.; Bongartz, K.; Quadakkers, W.J.; Schuster, H.; Nickel, H.

1989-11-01

The present thesis describes the carburization behaviour of nickel based alloys in heavily carburizing environments. The mechanisms of carbon diffusion and carbide precipitation in NiCr alloys with and without ternary additions of iron, cobalt or molybdenum have been investigated. Using the results of carburization experiments, a mathematical model which describes carbon diffusion and carbide formation, was developed. The simulation of the carburization process was carried out by an iterative calculation of the local thermodynamic equilibrium in the alloy. An accurate description of the carbon profiles as a function of time became possible by using a finite-difference calculation. (orig.) [de

Metallurgical and mechanical parameters controlling alloy 718 stress corrosion cracking resistance in PWR primary water

International Nuclear Information System (INIS)

Deleume, J.

2007-11-01

Improving the performance and reliability of the fuel assemblies of the pressurized water reactors requires having a perfect knowledge of the operating margins of both the components and the materials. The choice of alloy 718 as reference material for this study is justified by the industrial will to identify the first order parameters controlling the excellent resistance of this alloy to Stress Corrosion Cracking (SCC). For this purpose, a specific slow strain rate (SSR) crack initiation test using tensile specimen with a V-shaped hump in the middle of the gauge length was developed and modeled. The selectivity of such SSR tests in simulated PWR primary water at 350 C was clearly established by characterizing the SCC resistance of nine alloy 718 thin strip heats. Regardless of their origin and in spite of a similar thermo-mechanical history, they did not exhibit the same susceptibility to SCC crack initiation. All the characterized alloy 718 heats develop oxide scale of similar nature for various exposure times to PWR primary medium in the temperature range [320 C - 360 C]. δ phase precipitation has no impact on alloy 718 SCC initiation behavior when exposed to PWR primary water, contrary to interstitial contents and the triggering of plastic instabilities (PLC phenomenon). (author)

Fabrication of tungsten wire reinforced nickel-base alloy composites

Science.gov (United States)

Brentnall, W. D.; Toth, I. J.

1974-01-01

Fabrication methods for tungsten fiber reinforced nickel-base superalloy composites were investigated. Three matrix alloys in pre-alloyed powder or rolled sheet form were evaluated in terms of fabricability into composite monotape and multi-ply forms. The utility of monotapes for fabricating more complex shapes was demonstrated. Preliminary 1093C (2000F) stress rupture tests indicated that efficient utilization of fiber strength was achieved in composites fabricated by diffusion bonding processes. The fabrication of thermal fatigue specimens is also described.

In vitro and in vivo corrosion evaluation of nickel-chromium- and copper-aluminum-based alloys.

Science.gov (United States)

Benatti, O F; Miranda, W G; Muench, A

2000-09-01

The low resistance to corrosion is the major problem related to the use of copper-aluminum alloys. This in vitro and in vivo study evaluated the corrosion of 2 copper-aluminum alloys (Cu-Al and Cu-Al-Zn) compared with a nickel-chromium alloy. For the in vitro test, specimens were immersed in the following 3 corrosion solutions: artificial saliva, 0.9% sodium chloride, and 1.0% sodium sulfide. For the in vivo test, specimens were embedded in complete dentures, so that one surface was left exposed. The 3 testing sites were (1) close to the oral mucosa (partial self-cleaning site), (2) surface exposed to the oral cavity (self-cleaning site), and (3) specimen bottom surface exposed to the saliva by means of a tunnel-shaped perforation (non-self-cleaning site). Almost no corrosion occurred with the nickel-chromium alloy, for either the in vitro or in vivo test. On the other hand, the 2 copper-aluminum-based alloys exhibited high corrosion in the sulfide solution. These same alloys also underwent high corrosion in non-self-cleaning sites for the in vivo test, although minimal attack was observed in self-cleaning sites. The nickel-chromium alloy presented high resistance to corrosion. Both copper-aluminum alloys showed considerable corrosion in the sulfide solution and clinically in the non-self-cleaning site. However, in self-cleaning sites these 2 alloys did not show substantial corrosion.

Galvanic corrosion resistance of welded dissimilar nickel-base alloys

International Nuclear Information System (INIS)

Corbett, R.A.; Morrison, W.S.; Snyder, R.J.

1986-01-01

A program for evaluating the corrosion resistance of various dissimilar welded nickel-base alloy combinations is outlined. Alloy combinations included ALLCORR, Hastelloy C-276, Inconel 72 and Inconel 690. The GTAW welding process involved both high and minimum heat in-put conditions. Samples were evaluated in the as-welded condition, as well as after having been aged at various condtions of time and temperature. These were judged to be most representative of process upset conditions which might be expected. Corrosion testing evaluated resistance to an oxidizing acid and a severe service environment in which the alloy combinations might be used. Mechanical properties are also discussed

AN ELECTROPLATING METHOD OF FORMING PLATINGS OF NICKEL, COBALT, NICKEL ALLOYS OR COBALT ALLOYS

DEFF Research Database (Denmark)

1997-01-01

An electroplating method of forming platings of nickel, cobalt, nickel alloys or cobalt alloys with reduced stresses in an electrodepositing bath of the type: Watt's bath, chloride bath or a combination thereof, by employing pulse plating with periodic reverse pulse and a sulfonated naphthalene...

Mean stress effects on high-cycle fatigue of Alloy 718

International Nuclear Information System (INIS)

Korth, G.E.

1980-07-01

This report covers an investigation of the effects of tensile mean stress on the high-cycle fatigue properties of Alloy 718. Three test temperatures (24, 427, and 649 degree C) were employed, and there were tests in both strain and load control. Results were compared with three different models: linear Modified-Goodman, Peterson cubic, and stress-strain parameter. The linear Modified-Goodman model gave good correlation with actual test data for low and moderate mean stress values, but the stress-strain parameter showed excellent correlation over the entire range of possible mean stresses and therefore is recommended for predicting mean stress effects of Alloy 718. 13 refs., 12 figs

Straining electrode behavior and corrosion resistance of nickel base alloys in high temperature acidic solution

International Nuclear Information System (INIS)

Yamanaka, Kazuo

1992-01-01

Repassivation behavior and IGA resistance of nickel base alloys containing 0∼30 wt% chromium was investigated in high temperature acid sulfate solution. (1) The repassivation rate was increased with increasing chromium content. And so the amounts of charge caused by the metal dissolution were decreased with increasing chromium content. (2) Mill-annealed Alloy 600 suffered IGA at low pH environment below about 3.5 at the fixed potentials above the corrosion potential in 10%Na 2 SO 4 +H 2 SO 4 solution at 598K. On the other hand, thermally-treated Alloy 690 was hard to occur IGA at low pH environments which mill-annealed Alloy 600 occurred IGA. (3) It was considered that the reason, why nickel base alloys containing high chromium content such as Alloy 690 (60%Ni-30%Cr-10%Fe) had high IGA/SCC resistance in high temperature acidic solution containing sulfate ion, is due to both the promotion of the repassivation and the suppression of the film dissolution by the formation of the dense chromium oxide film

Solidification and solid state phenomena during TLP bonding of IN718 superalloy using Ni–Si–B ternary filler alloy

Energy Technology Data Exchange (ETDEWEB)

Pouranvari, M., E-mail: mpouranvari@yahoo.com [Department of Materials Science and Engineering, Sharif University of Technology, Tehran 11365-11155 (Iran, Islamic Republic of); Ekrami, A.; Kokabi, A.H. [Department of Materials Science and Engineering, Sharif University of Technology, Tehran 11365-11155 (Iran, Islamic Republic of)

2013-06-25

Highlights: ► Microstructure evolution during TLP bonding of IN718 using Ni–Si–B filler. ► Athermal solidification path is influenced by severe segregation of B and Si in residual liquid. ► High hardness of ASZ microconstituents necessitates designing a PBHT to avert brittleness. ► Diffusion induced Cr–Mo–Nb based boride precipitation was observed in DAZ. ► Boride precipitates in DAZ influence the corrosion resistance and aging behavior. -- Abstract: This paper addresses solidification and solid state precipitation phenomena during transient liquid phase (TLP) bonding of wrought IN718 nickel base superalloy using Ni–4.5Si–3.2B (wt.%) ternary filler alloy. The solidification sequence of the residual liquid in the joint centerline was found to be (1) formation of proeutectic γ, followed by (2) γ/Ni{sub 3}B eutectic reaction, followed by (3) ternary eutectic of γ/Ni{sub 3}B/Ni{sub 6}Si{sub 2}B. Extensive fine Ni{sub 3}Si formed within the eutectic-γ via solid state precipitation during cooling. Extensive Cr–Mo–Nb rich boride precipitates were formed in the substrate region due to boron diffusion into the base metal during bonding process. The implications of the phase transformations on the mechanical properties, corrosion resistance and aging behavior of the joint, which are pertinent to the development of an optimum post bond heat treatment, are highlighted.

Solidification and solid state phenomena during TLP bonding of IN718 superalloy using Ni–Si–B ternary filler alloy

International Nuclear Information System (INIS)

Pouranvari, M.; Ekrami, A.; Kokabi, A.H.

2013-01-01

Highlights: ► Microstructure evolution during TLP bonding of IN718 using Ni–Si–B filler. ► Athermal solidification path is influenced by severe segregation of B and Si in residual liquid. ► High hardness of ASZ microconstituents necessitates designing a PBHT to avert brittleness. ► Diffusion induced Cr–Mo–Nb based boride precipitation was observed in DAZ. ► Boride precipitates in DAZ influence the corrosion resistance and aging behavior. -- Abstract: This paper addresses solidification and solid state precipitation phenomena during transient liquid phase (TLP) bonding of wrought IN718 nickel base superalloy using Ni–4.5Si–3.2B (wt.%) ternary filler alloy. The solidification sequence of the residual liquid in the joint centerline was found to be (1) formation of proeutectic γ, followed by (2) γ/Ni 3 B eutectic reaction, followed by (3) ternary eutectic of γ/Ni 3 B/Ni 6 Si 2 B. Extensive fine Ni 3 Si formed within the eutectic-γ via solid state precipitation during cooling. Extensive Cr–Mo–Nb rich boride precipitates were formed in the substrate region due to boron diffusion into the base metal during bonding process. The implications of the phase transformations on the mechanical properties, corrosion resistance and aging behavior of the joint, which are pertinent to the development of an optimum post bond heat treatment, are highlighted

Optical modeling of nickel-base alloys oxidized in pressurized water reactor

Energy Technology Data Exchange (ETDEWEB)

Clair, A. [Laboratoire Interdisciplinaire Carnot de Bourgogne, UMR 6303 CNRS, Universite de Bourgogne, 9 avenue Alain Savary, BP 47870, 21078 Dijon cedex (France); Foucault, M.; Calonne, O. [Areva ANP, Centre Technique Departement Corrosion-Chimie, 30 Bd de l' industrie, BP 181, 71205 Le Creusot (France); Finot, E., E-mail: Eric.Finot@u-bourgogne.fr [Laboratoire Interdisciplinaire Carnot de Bourgogne, UMR 6303 CNRS, Universite de Bourgogne, 9 avenue Alain Savary, BP 47870, 21078 Dijon cedex (France)

2012-10-01

The knowledge of the aging process involved in the primary water of pressurized water reactor entails investigating a mixed growth mechanism in the corrosion of nickel-base alloys. A mixed growth induces an anionic inner oxide and a cationic diffusion parallel to a dissolution-precipitation process forms the outer zone. The in situ monitoring of the oxidation kinetics requires the modeling of the oxide layer stratification with the full knowledge of the optical constants related to each component. Here, we report the dielectric constants of the alloys 600 and 690 measured by spectroscopic ellipsometry and fitted to a Drude-Lorentz model. A robust optical stratification model was determined using focused ion beam cross-section of thin foils examined by transmission electron microscopy. Dielectric constants of the inner oxide layer depleted in chromium were assimilated to those of the nickel thin film. The optical constants of both the spinels and extern layer were determined. - Highlights: Black-Right-Pointing-Pointer Spectroscopic ellipsometry of Ni-base alloy oxidation in pressurized water reactor Black-Right-Pointing-Pointer Measurements of the dielectric constants of the alloys Black-Right-Pointing-Pointer Optical simulation of the mixed oxidation process using a three stack model Black-Right-Pointing-Pointer Scattered crystallites cationic outer layer; linear Ni-gradient bottom layer Black-Right-Pointing-Pointer Determination of the refractive index of the spinel and the Cr{sub 2}O{sub 3} layers.

Advanced nickel base alloys for high strength, corrosion applications

Science.gov (United States)

Flinn, J.E.

1998-11-03

Improved nickel-base alloys of enhanced strength and corrosion resistance, produced by atomization of an alloy melt under an inert gas atmosphere and of composition 0--20Fe, 10--30Cr, 2--12Mo, 6 max. Nb, 0.05--3 V, 0.08 max. Mn, 0.5 max. Si, less than 0.01 each of Al and Ti, less than 0.05 each of P and S, 0.01--0.08C, less than 0.2N, 0.1 max. 0, bal. Ni. 3 figs.

Nickel alloys and high-alloyed special stainless steels. Properties, manufacturing, applications. 4. compl. rev. ed.

International Nuclear Information System (INIS)

Heubner, Ulrich; Kloewer, Jutta; Alves, Helena; Behrens, Rainer; Schindler, Claudius; Wahl, Volker; Wolf, Martin

2012-01-01

This book contains the following eight topics: 1. Nickel alloys and high-alloy special stainless steels - Material overview and metallurgical principles (U. Heubner); 2. Corrosion resistance of nickel alloys and high-alloy special stainless steels (U. Heubner); 3. Welding of nickel alloys and high-alloy special stainless steels (T. Hoffmann, M. Wolf); 4. High-temperature materials for industrial plant construction (J. Kloewer); 5. Nickel alloys and high-alloy special stainless steels as hot roll clad composites-a cost-effective alternative (C. Schindler); 6. Selected examples of the use of nickel alloys and high-alloy special stainless steels in chemical plants (H. Alves); 7. The use of nickel alloys and stainless steels in environmental engineering (V. Wahl); 8: Nickel alloys and high-alloy special stainless steels for the oil and gas industry (R. Behrens).

Thermogravimetric study of reduction of oxides present in oxidized nickel-base alloy powders

Science.gov (United States)

Herbell, T. P.

1976-01-01

Carbon, hydrogen, and hydrogen plus carbon reduction of three oxidized nickel-base alloy powders (a solid solution strengthened alloy both with and without the gamma prime formers aluminum and titanium and the solid solution strengthened alloy NiCrAlY) were evaluated by thermogravimetry. Hydrogen and hydrogen plus carbon were completely effective in reducing an alloy containing chromium, columbium, tantalum, molybdenum, and tungsten. However, with aluminum and titanium present the reduction was limited to a weight loss of about 81 percent. Carbon alone was not effective in reducing any of the alloys, and none of the reducing conditions were effective for use with NiCrAlY.

Annealing texture of rolled nickel alloys

International Nuclear Information System (INIS)

Meshchaninov, I.V.; Khayutin, S.G.

1976-01-01

A texture of pure nickel and binary alloys after the 95% rolling and annealing has been studied. Insoluble additives (Mg, Zr) slacken the cubic texture in nickel and neral slackening of the texture (Zr). In the case of alloying with silicium (up to 2%) the texture practically coinsides with that of a technical-grade nickel. The remaining soluble additives either do not change the texture of pure nickel (C, Nb) or enhance the sharpness and intensity of the cubic compontnt (Al, Cu, Mn, Cr, Mo, W, Co -at their content 0.5 to 2.0%). A model is proposed by which variation of the annealing texture upon alloying is caused by dissimilar effect of the alloying elements on the mobility of high- and low-angle grain boundaries

Effect of heat treatment on the elevated temperature tensile and fracture toughness behavior of Alloy 718 weldments

International Nuclear Information System (INIS)

Mills, W.J.

1980-05-01

The effect of heat treatment on the tensile and fracture toughness properties of Alloy 718 weldments was characterized at room temperature and elevated temperatures. The two heat treatments employed during this investigation were the convectional (ASTM A637) precipitation treatment and a modified treatment designed to improve the toughness of Alloy 718 welds. Weldments were also examined in the as-welded condition. The fracture toughness behavior of the Alloy 718 weldments was determined at 24, 427 and 538 degree C using both linear-elastic (K Ic ) and elastic-plastic (J Ic ) fracture mechanics concepts. Metallographic and electron fractographic examination of Alloy 718 weld fracture surfaces revealed that differences in fracture toughness behavior for the as-welded, conventional and modified conditions were associated with variations in the weld microstructure. 28 refs., 16 figs., 4 tabs

A Study on Ultrasonic Elliptical Vibration Cutting of Inconel 718

Directory of Open Access Journals (Sweden)

Zhao Haidong

2016-01-01

Full Text Available Inconel 718 is a kind of nickel-based alloys that are widely used in the aerospace and nuclear industry owing to their high temperature mechanical properties. Cutting of Inconel 718 in conventional cutting (CC is a big challenge in modern industry. Few researches have been studied on cutting of Inconel 718 using single point diamond tool applying the UEVC method. This paper shows an experimental study on UEVC of Inconel 718 by using polycrystalline diamond (PCD coated tools. Firstly, cutting tests have been carried out to study the effect of machining parameters in the UEVC in terms of surface finish and flank wear during machining of Inconel 718. The tests have clearly shown that the PCD coated tools in cutting of Inconel 718 by the UEVC have better performance at 0.1 mm depth of cut as compared to the lower 0.05 mm depth of cut and the higher 0.12 or 0.15 mm depth of cut. Secondly, like CC method, the cutting performance in UEVC increases with the decrease of the feed rate and cutting speed. The CC tests have also been carried out to compare performance of CC with UEVC method.

On the crystallography and composition of topologically close-packed phases in ATI 718Plus®

International Nuclear Information System (INIS)

Krakow, Robert; Johnstone, Duncan N.; Eggeman, Alexander S.; Hünert, Daniela; Hardy, Mark C.; Rae, Catherine M.F.; Midgley, Paul A.

2017-01-01

ATI 718Plus ® is a nickel-based superalloy developed to replace Inconel 718 in aero engines for static and rotating applications. Here, the long-term stability of the alloy was studied and it was found that topologically close-packed (TCP) phases can form at the γ-η interface or, less frequently, at grain boundaries. Conventional and scanning transmission electron microscopy techniques were applied to elucidate the crystal structure and composition of these TCP precipitates. The precipitates were found to be tetragonal sigma phase and hexagonal C14 Laves phase, both being enriched in Cr, Co, Fe and Mo though sigma has a higher Cr and lower Nb content. The precipitates were observed to be heavily faulted along multiple planes. In addition, the disorientations between the TCP phases and neighbouring η/γ were determined using scanning precession electron diffraction and evaluated in axis-angle space. This work therefore provides a series of compositional and crystallographic insights that may be used to guide future alloy design.

Yield strength prediction in Ni-base alloy 718Plus based on thermo-kinetic precipitation simulation

International Nuclear Information System (INIS)

Ahmadi, M.R.; Povoden-Karadeniz, E.; Whitmore, L.; Stockinger, M.; Falahati, A.; Kozeschnik, E.

2014-01-01

The yield strength of Allvac ® 718Plus ™ during aging is computed using integrated physical models that take into account intrinsic, grain boundary, solid solution and precipitate strengthening contributions. Precipitation strengthening of γ′ has the main effect on the final yield strength in this alloy during aging, with the coherency and anti-phase boundary effects providing the major strengthening contributions. We utilize transmission electron microscopy to obtain the unknown physical parameters entering the strengthening models and compare precipitate size and distribution with the simulation results

Creep and creep-rupture behavior of Alloy 718

International Nuclear Information System (INIS)

Brinkman, C.R.; Booker, M.K.; Ding, J.L.

1991-01-01

Data obtained from creep and creep-rupture tests conducted on 18 heats of Alloy 718 were used to formulate models for predicting high temperature time dependent behavior of this alloy. Creep tests were conducted on specimens taken from a number of commercial product forms including plate, bar, and forgoing material that had been procured and heat treated in accordance with ASTM specifications B-670 or B-637. Data were obtained over the temperature range of 427 to 760 degree C ad at test times to about 87,000 h. Comparisons are given between experimental data and the analytical models. The analytical models for creep-rupture included one based on lot-centering regression analysis and two based on the Minimum Commitment Method. A ''master'' curve approach was used to develop and equation for estimating creep deformation up to the onset of tertiary creep. 11 refs., 13 figs

Analysis of nickel-base alloys by Grimm-type glow discharge emission and x-ray fluorescence spectrometry

International Nuclear Information System (INIS)

Ferreira, N.P.; Strauss, J.A.; Van Maarseveen, I.; Ivanfy, A.B.

1985-01-01

Nickel-base alloys can be analysed as satisfactorily as steels by XRF as well as by the Grimm-type source, in spite of problems caused by element combinations, spectral line overlap and the influence of the structure and heat conduction properties on sputtering in the glow discharge source. This extended abstract briefly discusses the use of Grimm-type glow discharge emission and XRF as techniques for the analysis of nickel-base alloys

Stress corrosion cracking of nickel base alloys in PWR primary water

International Nuclear Information System (INIS)

Guerre, C.; Chaumun, E.; Crepin, J.; De Curieres, I.; Duhamel, C.; Heripre, E.; Herms, E.; Laghoutaris, P.; Molins, R.; Sennour, M.; Vaillant, F.

2013-01-01

Stress corrosion cracking (SCC) of nickel base alloys and associated weld metals in primary water is one of the major concerns for pressurized water reactors (PWR). Since the 90's, highly cold-worked stainless steels (non-sensitized) were also found to be susceptible to SCC in PWR primary water ([1], [2], [3]). In the context of the life extension of pressurized water reactors, laboratory studies are performed in order to evaluate the SCC behaviour of components made of nickel base alloys and of stainless steels. Some examples of these laboratory studies performed at CEA will be given in the talk. This presentation deals with both initiation and propagation of stress corrosion cracks. The aims of these studies is, on one hand, to obtain more data regarding initiation time or crack growth rate and, one the other hand, to improve our knowledge of the SCC mechanisms. The aim of these approaches is to model SCC and to predict components life duration. Crack growth rate (CGR) tests on Alloy 82 with and without post weld heat treatment are performed in PWR primary water (Figure 1). The heat treatment seems to be highly beneficial by decreasing the CGR. This result could be explained by the effect of thermal treatment on the grain boundary nano-scopic precipitation in Alloy 82 [4]. The susceptibility to SCC of cold worked austenitic stainless steels is also studied. It is shown that for a given cold-working procedure, SCC susceptibility increases with increasing cold-work ([2], [5]). Despite the fact that the SCC behaviour of Alloy 600 has been widely studied for many years, recent laboratory experiments and analysis ([6], [7], [8]) showed that oxygen diffusion is not a rate-limiting step in the SCC mechanism and that chromium diffusion in the bulk close the crack tip could be a key parameter. (authors)

Nickel-based gadolinium alloy for neutron adsorption application in ram packages

International Nuclear Information System (INIS)

Robino, C.; McConnell, P.; Mizia, R.

2004-01-01

This paper will outline the results of a metallurgical development program that is investigating the alloying of gadolinium into a nickel-chromium-molybdenum alloy matrix. Gadolinium has been chosen as the neutron absorption alloying element due to its high thermal neutron absorption cross section and low solubility in the expected U.S. repository environment. The nickel-chromium-molybdenum alloy family was chosen for its known corrosion performance, mechanical properties, and weldability. The workflow of this program includes chemical composition definition, primary and secondary melting studies, ingot conversion processes, properties testing, and national consensus codes and standards work. The microstructural investigation of these alloys shows that the gadolinium addition is not soluble in the primary austenite metallurgical phase and is present in the alloy as gadolinium-rich second phase. This is similar to what is observed in a stainless steel alloyed with boron. The mechanical strength values are similar to those expected for commercial Ni-Cr-Mo alloys. The alloys have been corrosion tested in simulated Yucca Mountain aqueous chemistries with acceptable results. The initial results of weldability tests have also been acceptable. Neutronic testing in a moderated critical array has generated favorable results. An American Society for Testing and Materials material specification has been issued for the alloy and a Code Case has been submitted to the American Society of Mechanical Engineers for code qualification. The ultimate goal is acceptance of the alloy for use at the Yucca Mountain repository

Proposal of fatigue crack growth rate curve in air for nickel-base alloys used in BWR

International Nuclear Information System (INIS)

Ogawa, Takuya; Itatani, Masao; Nagase, Hiroshi; Aoike, Satoru; Yoneda, Hideki

2013-01-01

When the defects are detected in the nuclear components in Japan, structural integrity assessment should be performed for the technical judgment on continuous service based on the Rules on Fitness-for-Service for Nuclear Power Plants of the Japan Society of Mechanical Engineers Code (JSME FFS Code). Fatigue crack growth analysis is required when the cyclic loading would be applied for the components. Recently, fatigue crack growth rate curve in air environment for Nickel-base alloys weld metal used in BWR was proposed by the authors and it was adopted as a code case of JSME FFS Code to evaluate the embedded flaw. In this study, fatigue crack growth behavior for heat-affected zone (HAZ) of Nickel-base alloys in air was investigated. And a unified fatigue crack growth rate curve in air for HAZ and weld metal of Nickel-base alloys used in BWR was evaluated. As a result, it was found that the curve for weld metal could be applied as a curve for both HAZ and weld metal since moderately conservative assessment of fatigue crack growth rate of HAZ is possible by the curve for weld metal in the Paris region. And the threshold value of stress intensity far range (ΔK th ) is determined to 3.0 MPa√m based on the fatigue crack growth rate of HAZ. (author)

Microstructure and micro-texture evolution during large strain deformation of Inconel alloy IN718

Energy Technology Data Exchange (ETDEWEB)

Nayan, Niraj [Materials and Mechanical Entity, Vikram Sarabhai Space Centre, Trivandrum 695 022 (India); Gurao, N.P. [Department of Materials Science and Engineering, Indian Institute of Technology, Kanpur 208 016 (India); Narayana Murty, S.V.S., E-mail: susarla.murty@gmail.com [Materials and Mechanical Entity, Vikram Sarabhai Space Centre, Trivandrum 695 022 (India); Jha, Abhay K.; Pant, Bhanu; George, Koshy M. [Materials and Mechanical Entity, Vikram Sarabhai Space Centre, Trivandrum 695 022 (India)

2015-12-15

The hot deformation behaviour of Inconel alloy IN718 was studied in the temperature range of 950–1100 °C and at strain rates of 0.01 and 1 s{sup −1} with a view to understand the microstructural evolution as a function of strain rate and temperature. For this purpose, a single hit, hot isothermal plane strain compression (PSC) technique was used. The flow curves obtained during PSC exhibited weak flow softening at higher temperatures. Electron backscattered diffraction analysis (EBSD) of the PSC tested samples at the location of maximum strain revealed dynamic recrystallisation occurring at higher temperatures. Based on detailed microstructure and microtexture analyses, it was concluded that single step, large strain deformation has a distinct advantage in the thermo-mechanical processing of Inconel alloy IN718. - Highlights: • Plane strain compression (PSC) on IN718 was conducted. • Evolution of microstructure during large strain deformation was studied. • Flow curves exhibited weak softening at higher temperatures and dipping of the flow curve at a strain rate of 1 s{sup −1}. • Optimization of microstructure and process parameter for hot rolling possible by plane strain compression testing • Dynamic recrystallisation occurs in specimens deformed at higher temperatures and lower strain rates.

Electrodeposition of zinc--nickel alloys coatings

Energy Technology Data Exchange (ETDEWEB)

Dini, J W; Johnson, H R

1977-10-01

One possible substitute for cadmium in some applications is a zinc--nickel alloy deposit. Previous work by others showed that electrodeposited zinc--nickel coatings containing about 85 percent zinc and 15 percent nickel provided noticeably better corrosion resistance than pure zinc. Present work which supports this finding also shows that the corrosion resistance of the alloy deposit compares favorably with cadmium.

Generalized corrosion of nickel base alloys in high temperature aqueous media: a contribution to the comprehension of the mechanisms

International Nuclear Information System (INIS)

Marchetti-Sillans, L.

2007-11-01

In France, nickel base alloys, such as alloy 600 and alloy 690, are the materials constituting steam generators (SG) tubes of pressurized water reactors (PWR). The generalized corrosion resulting from the interaction between these alloys and the PWR primary media leads, on the one hand, to the formation of a thin protective oxide scale (∼ 10 nm), and on the other hand, to the release of cations in the primary circuit, which entails an increase of the global radioactivity of this circuit. The goal of this work is to supply some new comprehension elements about nickel base alloys corrosion phenomena in PWR primary media, taking up with underlining the effects of metallurgical and physico-chemical parameters on the nature and the growth mechanisms of the protective oxide scale. In this context, the passive film formed during the exposition of alloys 600, 690 and Ni-30Cr, in conditions simulating the PWR primary media, has been analyzed by a set of characterization techniques (SEM, TEM, PEC and MPEC, XPS). The coupling of these methods leads to a fine description, in terms of nature and structure, of the multilayered oxide forming during the exposition of nickel base alloys in primary media. Thus, the protective part of the oxide scale is composed of a continuous layer of iron and nickel mixed chromite, and Cr 2 O 3 nodules dispersed at the alloy / mixed chromite interface. The study of protective scale growth mechanisms by tracers and markers experiments reveals that the formation of the mixed chromite is the consequence of an anionic mechanism, resulting from short circuits like grain boundaries diffusion. Besides, the impact of alloy surface defects has also been studied, underlining a double effect of this parameter, which influences the short circuits diffusion density in oxide and the formation rate of Cr 2 O 3 nodules. The sum of these results leads to suggest a description of the nickel base alloys corrosion mechanisms in PWR primary media and to tackle some

Evolution of the Annealing Twin Density during δ-Supersolvus Grain Growth in the Nickel-Based Superalloy Inconel™ 718

Directory of Open Access Journals (Sweden)

Yuan Jin

2015-12-01

Full Text Available Grain growth experiments were performed on Inconel™ 718 to investigate the possible correlation of the annealing twin density with grain size and with annealing temperature. Those experiments were conducted at different temperatures in the δ supersolvus domain and under such conditions that only capillarity forces were involved in the grain boundary migration process. In the investigated range, there is a strong inverse correlation of the twin density with the average grain size. On the other hand, the twin density at a given average grain size is not sensitive to annealing temperature. Consistent with previous results for pure nickel, the twin density evolution in Inconel™ 718 is likely to be mainly controlled by the propagation of the pre-existing twins of the growing grains; i.e., the largest ones of the initial microstructure. Almost no new twin boundaries are created during the grain growth process itself. Therefore, the twin density at a given average grain size is mainly dependent on the twin density in the largest grains of the initial microstructure and independent of the temperature at which grains grow. Based on the observations, a mean field model is proposed to predict annealing twin density as a function of grain size during grain growth.

Review of the physical metallurgy of Alloy 718

International Nuclear Information System (INIS)

Keiser, D.D.; Brown, H.L.

1976-02-01

The physical metallurgy of Alloy 718 is updated to 1976 on the basis of a survey of post-1967 literature and current experimental data. Composition, microstructures, and mechanical properties are correlated with heat treatment parameters. The current state of understanding of phase stability, strengthening mechanisms, deformation modes, recovery, and recrystallization in this material is described

Copper and nickel alloys and titanium for seawater applications

International Nuclear Information System (INIS)

Richter, H.

1977-01-01

Copper and nickel alloys and titanium have been successfully used for heat exchangers on ships, in power plants and for chemical apparatus and piping systems because of their resistance against corrosion in sea water. Aluminium brass and copper nickel alloys, the standard materials for condensers and coolers, however, may be attacked, the corrosion depending on water quality, water velocity, and structural conditions. The mechanisms of corrosion are discussed. Under severe conditions the use of titanium may be indicated. The use of nickel base alloys is advantageous at elevated temperatures, e.g. for chemical reactions and for evaporation processes. Examples are given for application and for prevention of corrosion. (orig.) [de

Evaluation and comparison of shear bond strength of porcelain to a beryllium-free alloy of nickel-chromium, nickel and beryllium free alloy of cobalt-chromium, and titanium: An in vitro study

Directory of Open Access Journals (Sweden)

Ananya Singh

2017-01-01

Conclusion: It could be concluded that newer nickel and beryllium free Co-Cr alloys and titanium alloys with improved strength to weight ratio could prove to be good alternatives to the conventional nickel-based alloys when biocompatibility was a concern.

The GENIALL process for generation of nickel-iron alloys from nickel ores or mattes

International Nuclear Information System (INIS)

Diaz, G.; Frias, C.; Palma, J.

2001-01-01

A new process, called GENIALL (acronym of Generation of Nickel Alloys), for nickel recovery as ferronickel alloys from ores or mattes without previous smelting is presented in this paper. Its core technology is a new electrolytic concept, the ROSEL cell, for electrowinning of nickel-iron alloys from concentrated chloride solutions. In the GENIALL Process the substitution of iron-based solid wastes as jarosite, goethite or hematite, by saleable ferronickel plates provides both economic and environmental attractiveness. Another advantage is that no associated sulfuric acid plant is required. The process starts with leaching of the raw material (ores or mattes) with a solution of ferric chloride. The leachate liquor is purified by conventional methods like cementation or solvent extraction, to remove impurities or separate by-products like copper and cobalt. The purified solution, that contains a mixture of ferrous and nickel chlorides is fed to the cathodic compartment of the electrowinning cell, where nickel and ferrous ions are reduced together to form an alloy. Simultaneously, ferrous chloride is oxidized to ferric chloride in the anodic compartment, from where it is recycled to the leaching stage. The new electrolytic equipment has been developed and scaled up from laboratory to pilot prototypes with commercial size electrodes of 1 m 2 . Process operating conditions have been established in continuous runs at bench and pilot plant scale. The technology has shown a remarkable capacity to produce nickel-iron alloys of a wide range of compositions, from 10% to 80% nickel, just by adjusting the operating parameters. This emerging technology could be implemented in many processes in which iron and other non-ferrous metals are harmful impurities to be removed, or valuable metals to be recovered as a marketable iron alloy. Other potential applications of this technology are regeneration of spent etching liquors, and iron removal from aqueous effluents. (author)

EIS pitting temperature determination of A182 nickel based alloy in simulated BWR environment containing dilute seawater

International Nuclear Information System (INIS)

Lavigne, Olivier; Shoji, Tetsuo; Takeda, Yoichi

2014-01-01

Graphical abstract: - Highlights: • Stable pitting events in function of the temperature are monitored by electrochemical impedance spectroscopy. • The pitting temperature for the nickel based alloy A182 in solution containing 450 ppm Cl − is defined as above 160 °C. • The presented method can be applied for others passive alloys as stainless steel in solution containing aggressive anions. - Abstract: A method based on electrochemical impedance spectroscopy (EIS) measurements to monitor the pitting temperature of passive alloys in a given media is developed in this communication. The pitting corrosion behavior of the nickel based alloy 182 in water containing 450 ppm by weight of chloride is presented in this study. The analysis of the EIS fit parameters from the proposed equivalent electrical circuit allows to determine the temperature from which stable pitting event occurs at open circuit potential. For the A182 sample this temperature is measured above 160 °C

Analysis of stress corrosion cracking in alloy 718 following commercial reactor exposure

Energy Technology Data Exchange (ETDEWEB)

Leonard, Keith J., E-mail: leonardk@ornl.gov [Oak Ridge National Laboratory, Oak Ridge, TN (United States); Gussev, Maxim N. [Oak Ridge National Laboratory, Oak Ridge, TN (United States); Stevens, Jacqueline N. [AREVA Inc., Lynchburg, VA (United States); Busby, Jeremy T. [Oak Ridge National Laboratory, Oak Ridge, TN (United States)

2015-11-15

Alloy 718 is generally considered a highly corrosion-resistant material but can still be susceptible to stress corrosion cracking (SCC). The combination of factors leading to SCC susceptibility in the alloy is not always clear enough. In the present work, alloy 718 leaf spring (LS) materials that suffered stress corrosion damage during two 24-month cycles in pressurized water reactor service, operated to >45 MWd/mtU burn-up, was investigated. Compared to archival samples fabricated through the same processing conditions, little microstructural and property changes occurred in the material with in-service irradiation, contrary to high dose rate laboratory-based experiments reported in literature. Though the lack of delta phase formation along grain boundaries would suggest a more SCC resistant microstructure, grain boundary cracking in the material was extensive. Crack propagation routes were explored through focused ion beam milling of specimens near the crack tip for transmission electron microscopy as well as in polished plan view and cross-sectional samples for electron backscatter diffraction analysis. It has been shown in this study that cracks propagated mainly along random high-angle grain boundaries, with the material around cracks displaying a high local density of dislocations. The slip lines were produced through the local deformation of the leaf spring material above their yield strength. The cause for local SCC appears to be related to oxidation of both slip lines and grain boundaries, which under the high in-service stresses resulted in crack development in the material.

Dual Microstructure Heat Treatment of a Nickel-Base Disk Alloy

Science.gov (United States)

Gayda, John

2001-01-01

Existing Dual Microstructure Heat Treat (DMHT) technology was successfully applied to Alloy 10, a high strength, nickel-base disk alloy, to produce a disk with a fine grain bore and coarse grain rim. Specimens were extracted from the DMHT disk and tested in tension, creep, fatigue, and crack growth using conditions pertinent to disk applications. These data were then compared with data from "traditional" subsolvus and supersolvus heat treatments for Alloy 10. The results showed the DMHT disk to have a high strength, fatigue resistant bore comparable to that of subsolvus Alloy 10. Further, creep resistance of the DMHT rim was comparable to that of supersolvus Alloy 10. Crack growth resistance in the DMHT rim, while better than that for subsolvus, was inferior to that of supersolvus Alloy 10. The slow cool at the end of the DMHT conversion and/or the subsolvus resolution step are thought to be responsible for degrading rim DMHT crack growth resistance.

Effect of grain structure on phase transformation events in Inconel 718

International Nuclear Information System (INIS)

Dahotre, N.B.; McCay, M.H.; McCay, T.D.; Hubbard, C.R.; Porter, W.D.; Cavin, O.B.

1993-01-01

Nickel base superalloys generally obtain their maximum strength from γ'[Ni 3 (Al,Ti)] and γ double-prime[Ni 3 (Al,Ti,Nb)] age hardening precipitates. During welding the γ' precipitation is very rapid and can lead to strain age cracking, which limits weldability. Thus, the weldable superalloys are limited in their Al and Ti content and hence in their ultimate strength. One method of increasing the ultimate strength of a superalloy, while avoiding strain age cracking, is the addition of Nb. This produces Ni 3 Nb(δ), and when used in conjunction with a limited amount of γ', results in an increase in strength without strain age cracking problems. The γ double-prime does not lead to strain age cracking because its transformation kinetics are too slow for formation during ordinary welding practice. This combination of γ' and γ double-prime strengthening is incorporated into the Inconel 718 alloys. The research reported herein was undertaken to determine the time-temperature response of Inconel 718 in the as-cast, wrought and wrought-grain-grown states, using differential thermal analysis (DTA). It is essential to locate the temperature regime of each phase transformation event and to study the transformation sequence in order to tailor sound laser welding techniques for Inconel 718. In the present research, a DTA technique was employed to study both the phase transformation events and the phase transformation sequence as a function of the pre-existing condition of the alloy

Precipitation hardened nickel-base alloys for sour gas environments

International Nuclear Information System (INIS)

Igarashi, M.; Mukai, S.; Kudo, T.; Okada, Y.; Ikeda, A.

1987-01-01

SCC (Stress Corrosion Cracking) in sour gas environments of γ'(gamma prime: Ni/sub 3/(Ti and/or Al)) and γ''(gamma double prime: Ni/sub 3/Nb) precipitation hardened nickel-base alloys has been studied using the SSRT (Slow Strain Rate Tensile) test, anodic polarization measurement and transmission electron microscopy (TEM). The γ'-type alloy containing Ti was more susceptible to SCC in the SSRT tests up to 350 0 F(450 K) than the γ''-type alloy containing Nb. The susceptibility to SCC was related to their deformation structures in terms of stress localization and sensitivity to pitting corrosion in H/sub 2/S solutions. TEM observation showed the γ'-type alloy deformed by the superlattice dislocations in coplanar structures. This mode of deformation induced the stress localization to some boundaries such as grain boundary and as a result the susceptibility to SCC of the γ'-type alloy was increased. On the other hand, the γ''-type alloy deformed by the massive dislocation not in coplanar structures so that it was less susceptible to SCC in terms of the stress localization. The anodic polarization measurement suggested the γ'-type alloy was more susceptible to pitting corrosion compared with the γ''-type alloy

Study of the oxidation kinetics of the nickel-molybdenum alloy

International Nuclear Information System (INIS)

Gouillon, Marie-Josephe

1974-01-01

This research thesis reports the study of the oxidation of a nickel-molybdenum alloy in the high-nickel-content part of this alloy. After a bibliographical study on the both metals, the author proposes a physical model based on observed phenomena and based on experimental results. Based on a thermodynamic study, the author compares the stability of the different oxides which may be formed, and reports a prediction of oxides obtained on the alloy during oxidation. Qualitative and quantitative studies have been performed by scanning electron microscopy coupled with electronic microprobe analysis to investigate morphological characteristics on oxidation films. A kinetic study by thermogravimetry shows a decrease of the alloy oxidation rate with respect to that of pure nickel at temperatures lower than 800 degrees C. This result is interpreted by the intervention of two opposed diffusion phenomena which act against each other [fr

Carbon formation on nickel and nickel-copper alloy catalysts

Energy Technology Data Exchange (ETDEWEB)

Alstrup, I.; Soerensen, O.; Rostrup-Nielsen, J.R. [Haldor Topsoe Research Labs., Lyngby (Denmark); Tavares, M.T.; Bernardo, C.A.

1998-05-01

Equilibrium, kinetic and morphological studies of carbon formation in CH{sub 4} + H{sub 2}, CO, and CO + H{sub 2} gases on silica supported nickel and nickel-copper catalysts are reviewed. The equilibrium deviates in all cases from graphite equilibrium and more so in CO + CO{sub 2} than in CH{sub 4} + H{sub 2}. A kinetic model based on information from surface science results with chemisorption of CH{sub 4} and possibly also the first dehydrogenation step as rate controlling describes carbon formation on nickel catalyst in CH{sub 4} + H{sub 2} well. The kinetics of carbon formation in CO and CO + H{sub 2} gases are in agreement with CO disproportionation as rate determining step. The presence of hydrogen influences strongly the chemisorption of CO. Carbon filaments are formed when hydrogen is present in the gas while encapsulating carbon dominates in pure CO. Small amounts of Cu alloying promotes while larger amounts (Cu : Ni {>=} 0.1) inhibits carbon formation and changes the morphology of the filaments (``octopus`` carbon formation). Adsorption induced nickel segregation changes the kinetics of the alloy catalysts at high carbon activities. Modifications suggested in some very recent papers on the basis of new results are also briefly discussed. (orig.) 31 refs.

Void formation in irradiated binary nickel alloys

International Nuclear Information System (INIS)

Shaikh, M.A.; Ahmed, M.; Akhter, J.I.

1994-01-01

In this work a computer program has been used to compute void radius, void density and swelling parameter for nickel and binary nickel-carbon alloys irradiated with nickel ions of 100 keV. The aim is to compare the computed results with experimental results already reported

Nitrogen solubility in nickel base multicomponent melts

International Nuclear Information System (INIS)

Bol'shov, L.A.; Stomakhin, A.Ya.; Sokolov, V.M.; Teterin, V.G.

1984-01-01

Applicability of various methods for calculation of nitrogen solubility in high-alloyed nickel base alloys, containing Cr, Fe, W, Mo, Ti, Nb, has been estimated. A possibility is shown to use the formUla, derived for the calculation of nitrogen solubility in iron on the basis of statistical theory for a grid model of solution which does not require limitations for the content of a solvent component. The calculation method has been used for nickel alloys, with the concentration of solvent, iron, being accepted equal to zero, and employing parameters of nitrogen interaction as determined for iron-base alloys

Cathodic protection of steel by electrodeposited zinc-nickel alloy coatings

Energy Technology Data Exchange (ETDEWEB)

Baldwin, K.R.; Smith, C.J.E. [Defence Research Agency, Farnborough (United Kingdom). Structural Materials Centre; Robinson, M.J. [Cranfield Univ. (United Kingdom). School of Industrial and Manufacturing Science

1995-12-01

The ability of electrodeposited zinc-nickel alloy coatings to cathodically protect steel was studied in dilute chloride solutions. The potential distribution along steel strips partly electroplated with zinc-nickel alloys was determined, and the length of exposed steel that was held below the minimum protection potential (E{sub prot}) was taken as a measure of the level of cathodic protection (CP) provided by the alloy coatings. The level of CP afforded by zinc alloy coatings was found to decrease with increasing nickel content. When nickel content was increased to {approx} {ge} 21 wt%, no CP was obtained. Surface analysis of uncoupled zinc-nickel alloys that were immersed in sodium chloride (NaCl) solutions showed the concentration of zinc decreased in the surface layers while the concentration of nickel increased, indicating that the alloys were susceptible to dezincification. The analysis of zinc-nickel alloy coatings on partly electroplated steel strips that were immersed in chloride solution showed a significantly higher level of dezincification than that found for uncoupled alloy coatings. This effect accounted for the rapid loss of CP afforded to steel by some zinc alloy coatings, particularly those with high initial nickel levels.

High resolution orientation mapping of secondary phases in ATI 718Plus® alloy

Directory of Open Access Journals (Sweden)

Krakow Robert

2014-01-01

Full Text Available The polycrystalline superalloy ATI 718Plus ® (hereafter 718Plus has been developed to replace the established alloy Inconel 718 by offering higher temperature capability for applications in gas turbines. The alloy exhibits two secondary phases in the austenitic matrix; it is strengthened by the γ′-phase with η-phase discontinuously precipitated at the grain boundaries. It can be utilized to control grain growth during forging. Generally, hexagonal η phase has been reported to possess a defined crystallographic orientation with the matrix. However, the material studied here exhibits blocky η-phase that has been precipitated and grown during thermo-mechanical processing. Therefore a measurable change in orientation relationship is expected. The standard technique for orientation mapping is electron back-scattered diffraction with spatial resolution of 100 nm. That is insufficient for studying η-phase in 718Plus. By applying high resolution orientation mapping in the transmission electron microscope (Philips CM 300 FEGTEM equipped with a Nanomegas ASTARTM system a resolution of 3 nm was achieved. The indexed diffraction data was analysed using the Matlab Toolbox Mtex. The analysis included grain reconstruction and exclusion of low confidence measurements. The data set allows generating phase boundary maps indicating interfaces characteristics. Quantitative assessment shows that only 19% of the γ-η-interfaces fulfil the orientation relationship.

Influence of Chromium and Molybdenum on the Corrosion of Nickel Based Alloys

International Nuclear Information System (INIS)

Hayes, J R; Gray, J; Szmodis, A W; Orme, C A

2005-01-01

The addition of chromium and molybdenum to nickel creates alloys with exceptional corrosion resistance in a diverse range of environments. This study examines the complementary roles of Cr and Mo in Ni alloy passivation. Four nickel alloys with varying amounts of chromium and molybdenum were studied in 1 molar salt solutions over a broad pH range. The passive corrosion and breakdown behavior of the alloys suggests that chromium is the primary element influencing general corrosion resistance. The breakdown potential was nearly independent of molybdenum content, while the repassivation potential is strongly dependant on the molybdenum content. This indicates that chromium plays a strong role in maintaining the passivity of the alloy, while molybdenum acts to stabilize the passive film after a localized breakdown event

Assessment of dynamic softening mechanisms in Allvac 718Plus{sup TM} by EBSD analysis

Energy Technology Data Exchange (ETDEWEB)

Mitsche, Stefan, E-mail: stefan.mitsche@felmi-zfe.at [Institute for Electron Microscopy, Graz University of Technology, Steyrergasse 17, Graz (Austria); Sommitsch, Christof [Institute for Material Science and Welding, Christian Doppler Laboratory for Materials Modelling and Simulation, Graz University of Technology, Graz (Austria); Huber, Daniel; Stockinger, Martin [Boehler Schmiedetechnik GmbH and Co KG, Kapfenberg (Austria); Poelt, Peter [Institute for Electron Microscopy, Graz University of Technology, Steyrergasse 17, Graz (Austria)

2011-04-25

Research highlights: {yields} EBSD investigations of hot deformed superalloy Allvac 718Plus{sup TM}. {yields} Dynamic softening (recovery, DDRX and CDRX) in dependence on the temperature and strain rate. {yields} At high temperature (1050 deg. C) and high strain rate (10 s{sup -1}) mainly DDRX. {yields} At high temperature (1050 deg. C) and low strain rate (0.1 s{sup -1}) combination of DDRX, CDRX and recovery. - Abstract: The nickel-based superalloy Allvac 718Plus{sup TM} is a future candidate for turbine disc applications, as this new material combines the formability and cost advantages of Alloy 718 with the higher temperature capability of Waspaloy. Due to the strong influence of the microstructure on the final mechanical properties, a fundamental knowledge of the dynamic recrystallization mechanism of Allvac 718Plus{sup TM} is of great importance in order to develop precise microstructure evolution models for this material. Compression tests were performed at temperatures of 900 deg. C to 1050 deg. C and strain rates between 0.1 s{sup -1} and 10 s{sup -1}. The microstructures obtained were analyzed by electron backscatter diffraction (EBSD) to evaluate the influence of the different hot forming parameters on the dynamic softening processes of Allvac 718Plus{sup TM}.

Study of the influence of temperature and time on the electroplating nickel layer in Inconel 718 strips used in spacer grid of Pressurized Water Cooled nuclear reactors (PWR)

Energy Technology Data Exchange (ETDEWEB)

Rezende, Renato; Abati, Amanda; Verne, Júlio; Panossian, Zehbour, E-mail: amanda.abati@marinha.mil.br, E-mail: jvernegropp@gmail.com, E-mail: renato.rezende@marinha.mil.br, E-mail: zep@ipt.br [Centro Tecnológico da Marinha em São Paulo (CTMSP), São Paulo, SP (Brazil). Laboratório de Desenvolvimento e Instrumentação de Combustível Nuclear; Instituto de Pesquisas Tecnológicas (IPT), São Paulo, SP (Brazil)

2017-07-01

The Inconel 718 (UNS N07718: Ni-{sup 19}Cr-{sup 18}Fe-{sup 5}Nb-3 Mo) is a precipitation hardenable nickel alloy that has good corrosion resistance and high mechanical strength. These strips are used for assembling the spacer grid of fuel element of pressurized water cooled nuclear reactors (PWR). The spacer grid is a structural component of fundamental importance in fuel elements of PWR reactors, maintaining the position and necessary spacing of the fuel rods within the arrangement of the fuel element. The spacer grid is formed by joining the points of intersection of the strips, by a joint process called brazing. For this process, these strips are stamped and plated with a thin layer of nickel by means of electroplating in order to protect against oxidation and allow a better flowability and wettability of the addition metal in the strips during brazing. Oxidation at the surface of the base material harms wettability and inhibits spreading of the liquid addition metal on the substrate surface during the brazing process. The use of coatings such as nickel plating is used to ensure such conditions. The results showed that there is a process of diffusion de some chemical elements such as chromium, iron, titanium and aluminum from the substrate to the nickel layer and nickel from the layer to the substrate. These chemical elements are responsible for the oxidation at the surface of the strip. (author)

Relationships between microstructure and microfissuring in alloy 718

Science.gov (United States)

Thompson, R. G.

1985-01-01

Microfissures which occur in the weld heat affected zone of alloy 718 can be a limiting factor in the material's weldability. Several studies have attempted to relate microfissuring susceptibility to processing conditions, microstructure, and/or heat-to-heat chemistry differences. The present investigation studies the relationships between microstructure and microfissuring by isolating a particular microstructural feature and measuring microfissuring as a function of that feature. Results to date include the identification of a microstructure-microfissure sequence, microfissuring susceptibility as a function of grain size, and microfissuring susceptibility as a function of solution annealing time.

Development of phased array UT procedure for crack depth sizing on nickel based alloy weld

International Nuclear Information System (INIS)

Hirasawa, Taiji; Okada, Hisao; Fukutomi, Hiroyuki

2012-01-01

Recently, it is reported that the primary water stress corrosion cracking (PWSCC) has been occurred at the nickel based alloy weld components such as steam generator safe end weld, reactor vessel safe end weld, and so on, in PWR. Defect detection and sizing is important in order to ensure the reliable operation and life extension of nuclear power plants. In the reactor vessel safe end weld, it was impossible to measure crack depth of PWSCC. The crack was detected in the axial direction of the safe end weld. Furthermore, the crack had some features such as shallow, large aspect ratio (ratio of crack depth and length), sharp geometry of crack tip, and so on. Therefore, development and improvement of defect detection and sizing capabilities for ultrasonic inspection technique is required. Phased array UT technique was applied to nickel based alloy weld specimen with SCC cracks. From the experimental results, good accuracy of crack depth sizing by phased array UT for the inside inspection was shown. From these results, UT procedure for crack depth sizing was verified. Therefore, effectiveness of phased array UT for crack depth sizing in the nickel based alloy welds was shown. (author)

Faster methods for estimating arc centre position during VAR and results from Ti-6Al-4V and INCONEL 718 alloys

Science.gov (United States)

Nair, B. G.; Winter, N.; Daniel, B.; Ward, R. M.

2016-07-01

Direct measurement of the flow of electric current during VAR is extremely difficult due to the aggressive environment as the arc process itself controls the distribution of current. In previous studies the technique of “magnetic source tomography” was presented; this was shown to be effective but it used a computationally intensive iterative method to analyse the distribution of arc centre position. In this paper we present faster computational methods requiring less numerical optimisation to determine the centre position of a single distributed arc both numerically and experimentally. Numerical validation of the algorithms were done on models and experimental validation on measurements based on titanium and nickel alloys (Ti6Al4V and INCONEL 718). The results are used to comment on the effects of process parameters on arc behaviour during VAR.

Filler metal alloy for welding cast nickel aluminide alloys

Science.gov (United States)

Santella, M.L.; Sikka, V.K.

1998-03-10

A filler metal alloy used as a filler for welding cast nickel aluminide alloys contains from about 15 to about 17 wt. % chromium, from about 4 to about 5 wt. % aluminum, equal to or less than about 1.5 wt. % molybdenum, from about 1 to about 4.5 wt. % zirconium, equal to or less than about 0.01 wt. % yttrium, equal to or less than about 0.01 wt. % boron and the balance nickel. The filler metal alloy is made by melting and casting techniques such as are melting the components of the filler metal alloy and cast in copper chill molds. 3 figs.

The strengthening mechanism of a nickel-based alloy after laser shock processing at high temperatures

International Nuclear Information System (INIS)

Li, Yinghong; Zhou, Liucheng; He, Weifeng; He, Guangyu; Wang, Xuede; Nie, Xiangfan; Wang, Bo; Luo, Sihai; Li, Yuqin

2013-01-01

We investigated the strengthening mechanism of laser shock processing (LSP) at high temperatures in the K417 nickel-based alloy. Using a laser-induced shock wave, residual compressive stresses and nanocrystals with a length of 30–200 nm and a thickness of 1 μm are produced on the surface of the nickel-based alloy K417. When the K417 alloy is subjected to heat treatment at 900 °C after LSP, most of the residual compressive stress relaxes while the microhardness retains good thermal stability; the nanocrystalline surface has not obviously grown after the 900 °C per 10 h heat treatment, which shows a comparatively good thermal stability. There are several reasons for the good thermal stability of the nanocrystalline surface, such as the low value of cold hardening of LSP, extreme high-density defects and the grain boundary pinning of an impure element. The results of the vibration fatigue experiments show that the fatigue strength of K417 alloy is enhanced and improved from 110 to 285 MPa after LSP. After the 900 °C per 10 h heat treatment, the fatigue strength is 225 MPa; the heat treatment has not significantly reduced the reinforcement effect. The feature of the LSP strengthening mechanism of nickel-based alloy at a high temperature is the co-working effect of the nanocrystalline surface and the residual compressive stress after thermal relaxation. (paper)

Cast thermally stable high temperature nickel-base alloys and casting made therefrom

International Nuclear Information System (INIS)

Acuncius, D.A.; Herchenroeder, R.B.; Kirchner, R.W.; Silence, W.L.

1977-01-01

A cast thermally stable high temperature nickel-base alloy characterized by superior oxidation resistance, sustainable hot strength and retention of ductility on aging is provided by maintaining the alloy chemistry within the composition molybdenum 13.7% to 15.5%; chromium 14.7% to 16.5%; carbon up to 0.1%, lanthanum in an effective amount to provide oxidation resistance up to 0.08%; boron up to 0.015%; manganese 0.3% to 1.0%; silicon 0.2% to 0.8%; cobalt up to 2.0%; iron up to 3.0%; tungsten up to 1.0%; copper up to 0.4%; phosphorous up to 0.02%; sulfur up to 0.015%; aluminum 0.1% to 0.5% and the balance nickel while maintaining the Nv number less than 2.31

Surface passivity largely governs the bioaccessibility of nickel-based powder particles at human exposure conditions.

Science.gov (United States)

Hedberg, Yolanda S; Herting, Gunilla; Latvala, Siiri; Elihn, Karine; Karlsson, Hanna L; Odnevall Wallinder, Inger

2016-11-01

The European chemical framework REACH requires that hazards and risks posed by chemicals, including alloys and metals, are identified and proven safe for humans and the environment. Therefore, differences in bioaccessibility in terms of released metals in synthetic biological fluids (different pH (1.5-7.4) and composition) that are relevant for different human exposure routes (inhalation, ingestion, and dermal contact) have been assessed for powder particles of an alloy containing high levels of nickel (Inconel 718, 57 wt% nickel). This powder is compared with the bioaccessibility of two nickel-containing stainless steel powders (AISI 316L, 10-12% nickel) and with powders representing their main pure alloy constituents: two nickel metal powders (100% nickel), two iron metal powders and two chromium metal powders. X-ray photoelectron spectroscopy, microscopy, light scattering, and nitrogen absorption were employed for the particle and surface oxide characterization. Atomic absorption spectroscopy was used to quantify released amounts of metals in solution. Cytotoxicity (Alamar blue assay) and DNA damage (comet assay) of the Inconel powder were assessed following exposure of the human lung cell line A549, as well as its ability to generate reactive oxygen species (DCFH-DA assay). Despite its high nickel content, the Inconel alloy powder did not release any significant amounts of metals and did not induce any toxic response. It is concluded, that this is related to the high surface passivity of the Inconel powder governed by its chromium-rich surface oxide. Read-across from the pure metal constituents is hence not recommended either for this or any other passive alloy. Copyright © 2016 The Author(s). Published by Elsevier Inc. All rights reserved.

Comparative Studies on Microstructure, Mechanical and Pitting Corrosion of Post Weld Heat Treated IN718 Superalloy GTA and EB Welds

Science.gov (United States)

Dilkush; Mohammed, Raffi; Madhusudhan Reddy, G.; Srinivasa Rao, K.

2018-03-01

In the present study, an attempt has been made to weld Inconel 718 nickel-base superalloy (IN718 alloy) using gas tungsten arc welding (GTAW) and electron beam welding (EBW) processes. Both the weldments were subjected to post-weld heat treatment condition as follows -980°C / 20 min followed by direct aging condition (DA) as 720°C/8 h/FC followed by 620°C/8 h/AC. The GTA and EB welds of IN718 alloy were compared in two conditions as-received and 980STA conditions. Welds were characterized to observe mechanical properties, pitting corrosion resistance by correlating with observed microstructures. The rate of higher cooling ranges, the fusion zone of EBW exhibited discrete and relative finer lave phases whereas the higher niobium existed laves with coarser structure were observed in GTAW. The significant dissolution of laves were observed at 980STA of EBW. Due to these effects, the EBW of IN718 alloy showed the higher mechanical properties than GTAW. The electrochemical potentiostatic etch test was carried out in 3.5wt% sodium chloride (NaCl) solution to study the pitting corrosion behaviour of the welds. Results of the present investigation established that mechanical properties and pitting corrosion behaviour are significantly better in post weld heat treated condition. The comparative studies showed that the better combination of mechanical properties and pitting corrosion resistance were obtained in 980STA condition of EBW than GTAW.

Tungsten determination in heat resistant nickel-base-alloys by the method of atomic absorption

International Nuclear Information System (INIS)

Gregorczyk, S.; Wycislik, A.

1980-01-01

A method of atomic absorption was developed. It allows for the tungsten to be determined in heatresistant nickel-base-alloys within the range 0.01 to 7%. It consists in precipitating tungsten acid in the presence of alkaloids with its following decomposition by hydrofluoric acid in the teflon bomb. (author)

Mechanism of formation of corrosion layers on nickel and nickel-based alloys in melts containing oxyanions--a review

International Nuclear Information System (INIS)

Tzvetkoff, Tzvety; Gencheva, Petia

2003-01-01

A review of the corrosion of Ni and Ni-based alloys in melts containing oxyanions (nitrate, sulphate, hydroxide and carbonate) is presented, emphasising the mechanism of growth, the composition and structure of the passivating oxide films formed on the material in such conditions. First, the thermodynamical background involving solubility and point defect chemistry calculations for oxides formed on Ni, Cr and Ni-Cr alloys in molten salt media is briefly commented. The main passivation product on the Ni surface has been reported to be cubic NiO. In the transition stage, further oxidation of the compact NiO layer has been shown to take place in which Ni(III) ions and nickel cation vacancies are formed. Transport of nickel cation vacancies has been proposed to neutralise the charges of the excess oxide ions formed in the further oxidation reaction. Ex situ analysis studies reported in the literature indicated the possible formation of Ni 2 O 3 phase in the anodic layer. During the third stage of oxidation, a survey of the published data indicated that oxygen evolution from oxyanion melts is the predominant reaction taking place on the Ni/NiO electrode. This has been supposed to lead to a further accumulation of oxygen ions in the oxide lattice presumably as oxygen interstitials, and a NiO 2 phase formation has been also suggested. Literature data on the composition of the oxide film on industrial Ni-based alloys and superalloys in melts containing oxyanions are also presented and discussed. Special attention is paid to the effect of the composition of the alloy, the molten salt mixture and the gas atmosphere on the stability and protective ability of corrosion layers

ON THE INFLUENCE OF COLD WORK ON RESISTIVITY VARIATIONS WITH THERMAL EXPOSURE IN IN-718 NICKEL-BASE SUPERALLOY

International Nuclear Information System (INIS)

Madhi, Elhoucine; Nagy, Peter B.

2010-01-01

In nickel-base superalloys, irreversible electrical conductivity changes occur above a transition temperature where thermally-activated microstructural evolution initiates. The electrical conductivity first decreases above about 450 deg. C then increases above 600 deg. C. However, the presence of plastic deformation results in accelerated microstructure evolution at an earlier transition temperature. It was recently suggested that this well-known phenomenon might explain the notable conductivity difference between the peened near-surface part and the intact part at sufficiently large depth in surface-treated specimens. The influence of cold work on the electrical conductivity change with thermal exposure offers a probable answer to one of the main remaining questions in eddy current residual stress assessment, namely unusually fast and occasionally even non-monotonic decay of the apparent eddy current conductivity (AECC) change that was observed at temperatures as low as 400 deg. C. To validate this explanation, the present study investigates the influence of cold work on low-frequency Alternating Current Potential Drop (ACPD) resistivity variations with thermal exposure. In-situ resistivity monitoring was conducted throughout various heating cycles using the ACPD technique. IN-718 nickel-base superalloy specimens with different levels of cold work were exposed to gradually increasing peak temperatures from 400 deg. C to 800 deg. C. The results indicate that the initial irreversible rise in resistivity is approximately one order of magnitude higher and occurs at about 50 deg. C lower temperature in cold-worked samples of 30% plastic strain than in the intact material.

Wear behavior of 2-1/4 Cr-1Mo tubing against alloy 718 tube-support material in sodium-cooled steam generators

International Nuclear Information System (INIS)

Wilson, W.L.

1983-05-01

A series of prototypic steam generator 2-1/4 Cr-1 Mo tube/alloy 718 tube support plate wear tests were conducted in direct support of the Westinghouse Nuclear Components Division -- Breeder Reactor Components Project Large Scale steam Generator design. The initial objective was to verify the acceptable wear behavior of softer, ''over-aged'' alloy 718 support plate material. For all interfaces under all test conditions, resultant wear damage was adhesive in nature with varying amounts of 2-1/4 Cr-1 Mo tube material being adhesively transferred to the alloy 718 tube supports. Maximum tube wear depths exceeded the initially established design allowable limit of 127 μm (.005 in.) at 17 of the 18 interfaces tested. A decrease in contact stresses produced acceptable tube wear depths below a readjusted maximum design allowable value of 381 μm (.015 in.). Additional conservatisms associated with the simulation of a 40-year lifetime of rubbing in a one-week laboratory test provided further confidence that the 381 μm maximum tube wear allowance would not be exceeded in service. Softer, ''over-aged'' alloy 718 material was found to produce slightly less wear damage on 2-1/4 Cr-1 Mo tubing than fully age hardened material. Also, air formed oxide films on the alloy 718 reduced initial tube wear and delayed the onset of adhesive surface damage. However, at high surface stress levels, these films were not sufficiently stable to provide adequate long term protection from adhesive wear. The results of the present work and those of previous test programs suggest that the successful in-sodium tribological performance of 2-1/4 Cr-1 Mo/alloy 718 rubbing couples is dependent upon the presence of lubricative surface films, such as oxides and/or surface reaction or deposition products. 11 refs., 13 figs., 4 tabs

Spectrophotometric determination of zirconium in nickel-base alloys with Arsenazo III after separation by froth flotation

International Nuclear Information System (INIS)

Sekine, K.; Onishi, H.

1977-01-01

0.02-0.1% of zirconium can be determined in nickel alloys by spectrophotometry with Arsenazo III after its separation from the sample solution by means of froth flotation using Arsenazo III and Zephiramine. Nickel, chromium and iron do not interfere. Analysis of standard alloys yielded a standard deviation of 2.2%. (orig.) [de

Influence of heat treatment on the microstructure and mechanical properties of Alloy 718 base metal and weldments

International Nuclear Information System (INIS)

Mills, W.J.

1979-06-01

Effect of heat treatment on the metallurgical structure and tensile properties of three heats of Alloy 718 base metal and an Alloy 718 GTA weldment were characterized. Heat treatments employed were the conventional (ASTM A637) precipitation treatment and a modified precipitation treatment designed to improve the toughness of the weldments. The GTA weldments were characterized in the as-welded condition. Light microscopy, thin foil, and surface replica electron microscopy revealed that the microstructure of this superalloy was sensitive to heat treatment and heat-to-heat variations. The modified aging treatment resulted in a larger grain size and a more homogeneous microstructure than the conventional treatments. The morphology of the primary strengthening γ phase was found to be finer and more closely spaced in the conventionally treated condition. Room and elevated temperature tensile testing revealed that the strength of the conventionally treated alloy was generally superior to that of the modified material. The conventional aging treatment resulted in greater heat-to-heat variations in tensile properties. This behavior was correlated with variations in the microstructure resulting from the precipitation heat treatments. The precipitate morphology of the GTA weldments was sensitive to heat treatment. The Laves phase was present in the interdendritic regions of both heat-treated welds. The modified aging treatment reduced the amount of Laves phase present in the weld zone. Room and elevated temperature tensile properties of the precipitation hardened weldments were relatively insensitive to heat treatment, suggesting that reduction in Laves phase from the weld zone had essentially no effect on tensile properties. As-welded GTA weldments exhibited lower strength levels and higher ductility values than heat-treated welds

Precipitation of {gamma}' phase in {delta}-precipitated Alloy 718 during deformation at elevated temperatures

Energy Technology Data Exchange (ETDEWEB)

Nalawade, S.A. [Structural Metallurgy Section, Mechanical Metallurgy Section, Bhabha Atomic Research Centre, Mumbai 400085 (India); Sundararaman, M., E-mail: msraman@barc.gov.in [Structural Metallurgy Section, Mechanical Metallurgy Section, Bhabha Atomic Research Centre, Mumbai 400085 (India); Singh, J.B.; Verma, A.; Kishore, R. [Structural Metallurgy Section, Mechanical Metallurgy Section, Bhabha Atomic Research Centre, Mumbai 400085 (India)

2010-05-15

Alloy 718 samples aged to precipitate only {delta} particles (with maximum volume fraction) when tensile deformed to fracture at elevated temperatures revealed precipitation of {gamma}' and {gamma}'' phases. The {gamma}' precipitation was found to precede the {gamma}'' phase precipitation unlike in the case of specimens subjected to standard ageing treatment where both the {gamma}' and the {gamma}'' phases precipitate simultaneously. This sequence is explained on the basis of the relative concentration of Al, Ti and Nb in the matrix of {delta} precipitated Alloy 718 microstructure. The precipitation sequence was consistent with the Cozar and Pineau's model that predicts such sequences on the basis of (Al + Ti) to Nb atom ratios.

Inconel type resistive alloys based on ultrahigh purity nickel

International Nuclear Information System (INIS)

Matsarin, K.A.; Matsarin, S.K.

2000-01-01

The new nickel high-ohm alloys (ρ = 1.2-1.4 μOhm · m), containing the W, Al, Mo alloying elements in the quantity, not exceeding their solubility in a solid solution, are developed on the basis of the Inconel-type standard alloy. The optical composition of the alloy was determined by the results of the alloy was determined by the results of the electric resistance measurement and technological effectiveness indices (relative to the pressure and workable metal yield). The following optimal component concentrations were established: 14-17 %Cr; 10-12 %Fe; 0.5-1.0 %Cu; 1.0-1.5 %Mn; 0.1-0.2 %C; 0.4-0.6 %Si; 0.5-3.0 %W; 5-16 %Mo; 0.5-2.0 %Al; the remainder - Ni. The new alloys are recommended as materials for resistive elements of direct-glow cathode nodes of low capacity electron tubes [ru

Effects of Flux Precoating and Process Parameter on Welding Performance of Inconel 718 Alloy TIG Welds

Science.gov (United States)

Lin, Hsuan-Liang; Wu, Tong-Min; Cheng, Ching-Min

2014-01-01

The purpose of this study is to investigate the effect of activating flux on the depth-to-width ratio (DWR) and hot cracking susceptibility of Inconel 718 alloy tungsten inert gas (TIG) welds. The Taguchi method is employed to investigate the welding parameters that affect the DWR of weld bead and to achieve optimal conditions in the TIG welds that are coated with activating flux in TIG (A-TIG) process. There are eight single-component fluxes used in the initial experiment to evaluate the penetration capability of A-TIG welds. The experimental results show that the Inconel 718 alloy welds precoated with 50% SiO2 and 50% MoO3 flux were provided with better welding performance such as DWR and hot cracking susceptibility. The experimental procedure of TIG welding process using mixed-component flux and optimal conditions not only produces a significant increase in DWR of weld bead, but also decreases the hot cracking susceptibility of Inconel 718 alloy welds.

Nickel, cobalt, and their alloys

CERN Document Server

2000-01-01

This book is a comprehensive guide to the compositions, properties, processing, performance, and applications of nickel, cobalt, and their alloys. It includes all of the essential information contained in the ASM Handbook series, as well as new or updated coverage in many areas in the nickel, cobalt, and related industries.

Kinetics of Grain Growth in 718 Ni-Base Superalloy

Directory of Open Access Journals (Sweden)

Huda Z.

2014-10-01

Full Text Available The Haynes® 718 Ni-base superalloy has been investigated by use of modern material characterization, metallographic and heat treatment equipment. Grain growth annealing experiments at temperatures in the range of 1050 – 1200 oC (1323–1473K for time durations in the range of 20 min-22h have been conducted. The kinetic equations and an Arrhenius-type equation have been applied to compute the grain-growth exponent n and the activation energy for grain growth, Qg, for the investigated alloy. The grain growth exponent, n, was computed to be in the range of 0.066-0.206; and the n values have been critically discussed in relation to the literature. The activation energy for grain growth, Qg, for the investigated alloy has been computed to be around 440 kJ/mol; and the Qg data for the investigated alloy has been compared with other metals and alloys and ceramics; and critically analyzed in relation to our results.

Effect of Ni +-ION bombardment on nickel and binary nickel alloys

Science.gov (United States)

Roarty, K. B.; Sprague, J. A.; Johnson, R. A.; Smidt, F. A.

1981-03-01

Pure nickel and four binary nickel alloys have been subjected to high energy Ni ion bombardment at 675, 625 and 525°C. After irradiation, each specimen was studied by transmission electron microscopy. The pure nickel control was found to swell appreciably (1 to 5%) and the Ni-Al and the Ni-Ti samples were found to swell at all temperatures, but to a lesser degree (0.01 to 0.35%). The Ni-Mo contained a significant density of voids only at 525° C, while swelling was suppressed at all temperatures in the Ni-Si alloy. The dislocation structure progressed from loops to tangles as temperature increased in all materials except the Ni-Ti, in which there was an absence of loops at all temperatures. Dislocation densities decreased as temperature increased in all samples. These results do not correlate well with the relative behavior of the same alloys observed after neutron irradiation at 455°C. The differences between these two sets of data appear to be caused by different mechanisms controlling void nucleation in ion and neutron irradiation of these alloys.

Microstructure and mechanical properties of the superalloy ATI Allvac 718Plus

International Nuclear Information System (INIS)

Zickler, Gerald A.; Schnitzer, Ronald; Radis, Rene; Hochfellner, Rainer; Schweins, Ralf; Stockinger, Martin; Leitner, Harald

2009-01-01

ATI Allvac 718Plus is a novel nickel-based superalloy, which was designed for heavy-duty applications in aerospace turbines. In the present study the high-resolution investigation techniques, atom probe tomography, electron microscopy and in situ high-temperature small-angle neutron scattering were used for a comprehensive microstructural characterization. The alloy contains nanometer-sized spherical γ' phase precipitates (Ni 3 (Al,Ti)) and plate-shaped δ phase precipitates (Ni 3 Nb) of micrometer size. The precipitation kinetics of the γ' phase can be described by a classical model for coarsening. The precipitation strongly influences the mechanical properties and is of high scientific and technological interest.

Anodic characteristics and stress corrosion cracking behavior of nickel rich alloys in bicarbonate and buffer solutions

International Nuclear Information System (INIS)

Zadorozne, Natalia S.; Giordano, Mabel C.; Ares, Alicia E.; Carranza, Ricardo M.; Rebak, Raul B.

2016-01-01

Highlights: • We investigate which element in alloy C-22 may be responsible for the cracking susceptibility of the high nickel alloy. • Six nickel based alloys with different amount of Cr and Mo were selected for the electrochemical tests and response to SSRT. • Polarization tests showed that an anodic peak appear in the passive region in Cr containing alloys. • Cracking of Ni alloys in carbonate solutions seem to be a consequence of the instability of the passivating chromium oxide. • Alloys containing both Cr and Mo have the highest susceptibility. - Abstract: The aim of this work is to investigate which alloying element in C-22 is responsible for the cracking susceptibility of the alloy in bicarbonate and two buffer solutions (tungstate and borate). Six nickel based alloys, with different amount of chromium (Cr) and molybdenum (Mo) were tested using electrochemical methods and slow strain rate tests (SSRT) at 90 °C. All Cr containing alloys had transgranular cracking at high anodic potential; however, C-22 containing high Cr and high Mo was the most susceptible alloy to cracking. Bicarbonate was the most aggressive of three tested environments of similar pH.

Generalized corrosion of nickel base alloys in high temperature aqueous media: a contribution to the comprehension of the mechanisms; Corrosion generalisee des alliages a base nickel en milieu aqueux a haute temperature: apport a la comprehension des mecanismes

Energy Technology Data Exchange (ETDEWEB)

Marchetti-Sillans, L

2007-11-15

In France, nickel base alloys, such as alloy 600 and alloy 690, are the materials constituting steam generators (SG) tubes of pressurized water reactors (PWR). The generalized corrosion resulting from the interaction between these alloys and the PWR primary media leads, on the one hand, to the formation of a thin protective oxide scale ({approx} 10 nm), and on the other hand, to the release of cations in the primary circuit, which entails an increase of the global radioactivity of this circuit. The goal of this work is to supply some new comprehension elements about nickel base alloys corrosion phenomena in PWR primary media, taking up with underlining the effects of metallurgical and physico-chemical parameters on the nature and the growth mechanisms of the protective oxide scale. In this context, the passive film formed during the exposition of alloys 600, 690 and Ni-30Cr, in conditions simulating the PWR primary media, has been analyzed by a set of characterization techniques (SEM, TEM, PEC and MPEC, XPS). The coupling of these methods leads to a fine description, in terms of nature and structure, of the multilayered oxide forming during the exposition of nickel base alloys in primary media. Thus, the protective part of the oxide scale is composed of a continuous layer of iron and nickel mixed chromite, and Cr{sub 2}O{sub 3} nodules dispersed at the alloy / mixed chromite interface. The study of protective scale growth mechanisms by tracers and markers experiments reveals that the formation of the mixed chromite is the consequence of an anionic mechanism, resulting from short circuits like grain boundaries diffusion. Besides, the impact of alloy surface defects has also been studied, underlining a double effect of this parameter, which influences the short circuits diffusion density in oxide and the formation rate of Cr{sub 2}O{sub 3} nodules. The sum of these results leads to suggest a description of the nickel base alloys corrosion mechanisms in PWR primary

Microstructures and Mechanical Properties of Inconel 718 Alloy at Ultralow Temperatures

Science.gov (United States)

Yao, C. G.; Lv, H. J.; Yi, D. Q.; Meng, S.; Xiao, L. R.; Wang, B.

2018-05-01

The microstructures and mechanical properties of powder metallurgy Inconel 718 alloy were investigated in the temperatures range between 25 and - 253 °C. Tensile strength increased with the decrease in temperature, while the ductility first increased and then decreased. There was no significant change in impact toughness. When the temperature was - 253 °C, a zigzag stress-strain curve was observed for the alloy, owing to the interaction of dislocation glide and twinning, which effectively maintained the relatively good ductility.

Ignition characteristics of the nickel-based alloy UNS N07001 in pressurized oxygen

Science.gov (United States)

Bransford, J. W.; Billiard, P. A.

1990-01-01

The development of ignition and combustion in pressurized oxygen atmospheres was studied for the nickel-based alloy UNS N07001. Ignition of the alloy was achieved by heating the top surface of a cylindrical specimen with a continuous-wave CO2 laser. Two heating procedures were used. In the first, laser power was adjusted to maintain an approximately linear increase in surface temperature. In the second, laser power was periodically increased until autoheating (self-heating) was established. It was found that the alloy would autoheat to combustion from temperatures below the solidus temperature. In addition, the alloy had a tendency to develop combustion zones (hot spots) at high oxygen pressures when the incremental (step) heating test mode was used. Unique points on the temperature-time curves that describe certain events are defined and the temperatures at which these events occur are given for the oxygen pressure range of 1.72 to 13.8 MPa (250 to 2000 psia).

Copper and copper-nickel-alloys - An overview

Energy Technology Data Exchange (ETDEWEB)

Klassert, Anton; Tikana, Ladji [Deutsches Kupferinstitut e.V. Am Bonneshof 5, 40474 Duesseldorf (Germany)

2004-07-01

With the increasing level of industrialization the demand for and the number of copper alloys rose in an uninterrupted way. Today, the copper alloys take an important position amongst metallic materials due to the large variety of their technological properties and applications. Nowadays there exist over 3.000 standardized alloys. Copper takes the third place of all metals with a worldwide consumption of over 15 millions tons per year, following only to steel and aluminum. In a modern industrial society we meet copper in all ranges of the life (electro-technology, building and construction industry, mechanical engineering, automotive, chemistry, offshore, marine engineering, medical applications and others.). Copper is the first metal customized by humanity. Its name is attributed to the island Cyprus, which supplied in the antiquity copper to Greece, Rome and the other Mediterranean countries. The Romans called it 'ore from Cyprus' (aes cyprium), later cuprum. Copper deposited occasionally also dapper and could be processed in the recent stone age simply by hammering. Already in early historical time copper alloys with 20 to 50 percent tin was used for the production of mirrors because of their high reflecting power. Although the elementary nickel is an element discovered only recently from a historical perspective, its application in alloys - without any knowledge of the alloy composition - occurred at least throughout the last 2.000 years. The oldest copper-nickel coin originates from the time around 235 B.C.. Only around 1800 AD nickel was isolated as a metallic element. In particular in the sea and offshore technology copper nickel alloys found a broad field of applications in piping systems and for valves and armatures. The excellent combination of characteristics like corrosion resistance, erosion stability and bio-fouling resistance with excellent mechanical strength are at the basis of this success. An experience of many decades supports the use

Sliding wear and friction behavior of zirconium alloy with heat-treated Inconel718

Energy Technology Data Exchange (ETDEWEB)

Kim, J.H., E-mail: kimjhoon@cnu.ac.kr [Dept. of Mechanical Design Engineering, Chungnam National University, 99 Daehak-ro, Yuseong-gu, Daejeon 305-764 (Korea, Republic of); Park, J.M. [Dept. of Mechanical Design Engineering, Chungnam National University, 99 Daehak-ro, Yuseong-gu, Daejeon 305-764 (Korea, Republic of); Park, J.K.; Jeon, K.L. [Nuclear Fuel Technology Department, Korea Nuclear Fuel, 1047 Daedukdae-ro, Yuseong-gu, Daejeon 305-353 (Korea, Republic of)

2014-04-01

In water-cooled nuclear reactors, the sliding of fuel rod can lead to severe wear and it is an important issue to sustain the structural integrity of nuclear reactor. In the present study, sliding wear behavior of zirconium alloy in dry and water environment using Pin-On-Disk sliding wear tester was investigated. Wear resistance of zirconium alloy against heat-treated Inconel718 pin was examined at room temperature. Sliding wear tests were carried out at different sliding distance, axial load and sliding speed based on ASTM (G99-05). The results of these experiments were verified with specific wear rate and coefficient of friction. The micro-mechanisms responsible for wear in zirconium alloy were identified to be microcutting and microcracking in dry environment. Moreover, micropitting and delamination were observed in water environment.

Stiffness-constant variation in nickel-based alloys: Experiment and theory

International Nuclear Information System (INIS)

Hennion, M.; Hennion, B.

1979-01-01

Recent measurements of the spin-wave stiffness constant in several nickel alloys at various concentrations are interpreted within a random-phase approximation, coherent-potential approximation (RPA-CPA) band model which uses the Hartree-Fock approximation to treat the intraatomic correlations. We give a theoretical description of the possible impurity states in the Hartree-Fock approximation. This allows the determination of the Hartree-Fock solutions which can account for the stiffness-constant behavior and the magnetic moment on the impurity for all the investigated alloys. For alloys such as NiCr, NiV, NiMo, and NiRu, the magnetizations of which deviate from the Slater-Pauling curve, our determination does not correspond to previous works and is consequently discussed. The limits of the model appear mainly due to local-environment effects; in the case of NiMn, it is found that a ternary-alloy model with some Mn atoms in the antiferromagnetic state can account for both stiffness-constant and magnetization behaviors

Internal nitridation of nickel-base alloys; Innere Nitrierung von Nickelbasis-Legierungen

Energy Technology Data Exchange (ETDEWEB)

Krupp, U.; Christ, H.J. [Siegen Univ. (Gesamthochschule) (Germany). Inst. fuer Werkstofftechnik

1998-12-31

The chromuim concentration is the crucial variable in nitridation processes in nickel-base alloys. Extensive nitridation experiments with various specimen alloys of the system Ni-Cr-Al-Ti have shown that the Cr itself starts to form nitrides as from elevated initial concentrations of about 10 to 20 weight%, (depending on temperature), but that lower concentrations have an earlier effect in that they induce a considerable increase in the N-solubility of the nickel-base alloys. This causes an accelerated nitridation attack on the alloying elements Ti and Al. Apart from experimental detection and analysis, the phenomenon of internal nitridation could be described as well by means of a mathematical model calculating the diffusion with the finite-differences method and determining the precipitation thermodynamics by way of integrated equilibrium calculations. (orig./CB) [Deutsch] Im Verlauf der Hochtemperaturkorrosion von Nickelbasis-Superlegierungen kann durch beanspruchungsbedingte Schaedigungen der Oxiddeckschicht ein Verlust der Schutzwirkung erfolgen und als Konsequenz Stickstoff aus der Atmosphaere in den Werkstoff eindringen. Der eindiffundierende Stickstoff bildet vor allem mit den Legierungselementen Al, Cr und Ti Nitridausscheidungen, die zu einer relativ rasch fortschreitenden Schaedigung fuehren koennen. Eine bedeutende Rolle bei diesen Nitrierungsprozessen in Nickelbasislegierungen spielt die Cr-Konzentration in der Legierung. So ergaben umfangreiche Nitrierungsexperimente an verschiedenen Modellegierungen des Systems Ni-Cr-Al-Ti, dass Cr zwar selbst erst ab Ausgangskonzentrationen von ca. 10-20 Gew.% (abhaengig von der Temperatur) Nitride bildet, allerdings bereits bei geringen Konzentrationen die N-Loeslichkeit von Nickelbasis-Legierungen entscheidend erhoeht. Dies hat zur Folge, dass es zu einem beschleunigten Nitrierungsangriff auf die Legierungselemente Ti und Al kommt. Neben den experimentellen Untersuchungen konnte das Phaenomen der inneren

High chromium nickel base alloys hot cracking susceptibility

International Nuclear Information System (INIS)

Tirand, G.; Primault, C.; Robin, V.

2014-01-01

High Chromium nickel based alloys (FM52) have a higher ductility dip cracking sensitivity. New filler material with higher niobium and molybdenum content are developed to decrease the hot crack formation. The behavior of these materials is studied by coupling microstructural analyses and hot cracking test, PVR test. The metallurgical analyses illustrate an Nb and Mo enrichment of the inter-dendritic spaces of the new materials. A niobium high content (FM52MSS) induces the formation of primary carbide at the end of solidification. The PVR test reveal a solidification crack sensitivity of the new materials, and a lowest ductility dip cracking sensitivity for the filler material 52MSS. (authors)

Determination of the gaseous hydrogen ductile-brittle transition in copper-nickel alloys

Science.gov (United States)

Parr, R. A.; Johnston, M. H.; Davis, J. H.; Oh, T. K.

1985-01-01

A series of copper-nickel alloys were fabricated, notched tensile specimens machined for each alloy, and the specimens tested in 34.5 MPa hydrogen and in air. A notched tensile ratio was determined for each alloy and the hydrogen environment embrittlement (HEE) determined for the alloys of 47.7 weight percent nickel to 73.5 weight percent nickel. Stacking fault probability and stacking fault energies were determined for each alloy using the x ray diffraction line shift and line profiles technique. Hydrogen environment embrittlement was determined to be influenced by stacking fault energies; however, the correlation is believed to be indirect and only partially responsible for the HEE behavior of these alloys.

Zinc-nickel alloy electrodeposits for water electrolysis

Energy Technology Data Exchange (ETDEWEB)

Sheela, G.; Pushpavanam, Malathy; Pushpavanam, S. [Central Electrochemical Research Inst., Karaikudi (India)

2002-06-01

Electrodeposited zinc-nickel alloys of various compositions were prepared. A suitable electrolyte and conditions to produce alloys of various compositions were identified. Alloys produced on electroformed nickel foils were etched in caustic to leach out zinc and to produce the Raney type, porous electro catalytic surface for hydrogen evolution. The electrodes were examined by polarisation measurements, to evaluate their Tafel parameters, cyclic voltammetry, to test the change in surface properties on repeated cycling, scanning electron microscopy to identify their microstructure and X-ray diffraction. The catalytic activity as well as the life of the electrode produced from 50% zinc alloy was found to be better than others. (Author)

Aqueous electrochemistry of precipitation-hardened nickel base alloys

International Nuclear Information System (INIS)

Hosoya, K.; Ballinger, R.; Prybylowski, J.; Hwang, I.S.

1990-11-01

An investigation has been conducted to explore the importance of local crack tip electrochemical processes in precipitation-hardened Ni-Cr-Fe alloys driven by galvanic couples between grain boundary precipitates and the local matrix. The electrochemical behavior of γ' [Ni 3 (Al,Ti)] has been determined as a function of titanium concentration, temperature, and solution pH. The electrochemical behavior of Ni-Cr-Fe solid solution alloys has been investigated as a function of chromium content for a series of 10 Fe-variable Cr (6--18%)-balance Ni alloys, temperature, and pH. The investigation was conducted in neutral and pH3 solutions over the temperature range 25--300 degree C. The results of the investigation show that the electrochemical behavior of these systems is a strong function of temperature and composition. This is especially true for the γ' [Ni 3 (Al,Ti)] system where a transition from active/passive behavior to purely active behavior and back again occurs over a narrow temperature range near 100 degree C. Behavior of this system was also found to be a strong function of titanium concentration. In all cases, the Ni 3 (Al,Ti) phase was active with respect to the matrix. The peak in activity near 100 degree C correlates well with accelerated crack growth in this temperature range, observed in nickel-base alloy X-750 heat treated to precipitate γ' on the grain boundaries. 20 refs., 23 figs., 3 tabs

Thermal cycling influence on microstructural characterization of alloys with high nickel content

International Nuclear Information System (INIS)

Abrudeanu, M.; Gradin, O.; Vulpe, S. C.; Ohai, D.

2013-01-01

The IV nuclear energy generation systems are aimed at making revolutionary improvements in economics, safety and reliability, and sustainability. To achieve these goals, Generation IV systems will operate at higher temperatures and in higher radiation fields. This paper shows the thermal cycling influences on microstructure and hardness of nickel based alloys: Incoloy 800 HT and Inconel 617. These alloys were meekly at a thermal cycling of 25, 50, 75 and 100 cycles. The temperature range of a cycle was between 400 O C and 700 O C. Nickel base alloys develop their properties by solid solution and/or precipitation strengthening. (authors)

Alloys of nickel-iron and nickel-silicon do not swell under fast neutron irradiation

International Nuclear Information System (INIS)

Silvestre, G.; Silvent, A.; Regnard, C.; Sainfort, G.

1975-01-01

This research is concerned with the effect of fast-neutron irradiation on the swelling of nickel and nickel alloys. Ni-Fe (0-60at%Fe) and Ni-Si (0-8at%Si) were studied, and the fluences were in the range 10 20 -4.3x10 22 n/cm 2 . In dilute alloys, the added elements are dissolved and reduce swelling, silicon being particularly effective. In more concentrated alloys, irradiation of Ni-Fe and Ni-Si alloys brings about the formation of plate-shaped precipitates of Ni 3 X and these alloys do not swell. (Auth.)

Transient liquid phase bonding of titanium-, iron- and nickel-based alloys

Science.gov (United States)

Rahman, A. H. M. Esfakur

appropriate thermodynamic and kinetic database. In the third phase industrially important alloys such as SS 321, Inconel 718 and Ti-6Al-4V were diffusion bonded. Diffusion bonded SS 321 with Au-12Ge interlayer provided the best microstructure when bonded in either vacuum or argon at 1050°C for 20 h and cooled in air. The maximum strength obtained of the joint was 387+/-4 MPa bonded in vacuum at 1050°C for 20 h and cooled in air. The microstructure of joint centerline of diffusion bonded Inconel 718 using Au-12Ge interlayer at 1050°C for 15 h and cooled in air consisted of residual interlayer (1.3-2.5 microm). The residual interlayer was disappeared by increasing the bonding time by 5 h, however, pores appeared in the joint centerline. As a result, the strength obtained for bonded Inconel 718 was much lower than that of the base alloy. The joint centerline microstructure of bonded Ti-6Al-4V using Cu interlayer was free of intermetallics and solid solution of Cu and base alloy. The strength of the joint is yet to be determined.

Corrosion behaviour of austenitic stainless steel, nickel-base alloy and its weldments in aqueous LiBr solutions

Energy Technology Data Exchange (ETDEWEB)

Blasco-Tamarit, E.; Igual-Munoz, A.; Garcia Anton, J.; Garcia-Garcia, D. [Departamento de Ingenieria Quimica y Nuclear. E.T.S.I.Industriales, Universidad Politecnica de Valencia, P.O. Box 22012 E-46071 Valencia (Spain)

2004-07-01

With the advances in materials production new alloys have been developed, such as High- Alloy Austenitic Stainless Steels and Nickel-base alloys, with high corrosion resistance. These new alloys are finding applications in Lithium Bromide absorption refrigeration systems, because LiBr is a corrosive medium which can cause serious corrosion problems, in spite of its favourable properties as absorbent. The objective of the present work was to study the corrosion resistance of a highly alloyed austenitic stainless steel (UNS N08031) used as base metal, a Nickel-base alloy (UNS N06059) used as its corresponding filler metal, and the weld metal obtained by the Gas Tungsten Arc Welding (GTAW) procedure. The materials have been tested in different LiBr solutions (400 g/l, 700 g/l, 850 g/l and a commercial 850 g/l LiBr heavy brine containing Lithium Chromate as corrosion inhibitor), at 25 deg. C. Open Circuit Potential tests and potentiodynamic anodic polarization curves have been carried out to obtain information about the general electrochemical behaviour of the materials. The polarization curves of all the alloys tested were typical of passivable materials. Pitting corrosion susceptibility has been evaluated by means of cyclic potentiodynamic curves, which provide parameters to analyse re-passivation properties. The galvanic corrosion generated by the electrical contact between the welded and the base material has been estimated from the polarization diagrams according to the Mixed Potential Method. Samples have been etched to study the microstructure by Scanning Electron Microscopy (SEM). The results demonstrate that the pitting resistance of all these materials increases as the LiBr concentration decreases. In general, the presence of chromate tended to shift the pitting potential to more positive values than those obtained in the 850 g/l LiBr solution. (authors)

Dynamic precipitation of nickel-based superalloys undergoing severe deformation below the solvus temperature

Energy Technology Data Exchange (ETDEWEB)

Nowotnik, Andrzej; Rokicki, Pawel; Mrowka-Nowotnik, Grazyna; Sieniawski, Jan [Rzeszow Univ. of Technology (Poland). Dept. of Material Science

2015-07-15

The authors performed uniaxial compression tests of nickel-based superalloys: single crystal CMSX-4, also precipitation hardened; Inconel 718 and X750, at temperatures below the γ' solvus, in order to study the effect of temperature and strain rate on their flow stress and microstructural development. On the basis of the obtained flow stress values, the activation energy of a high-temperature deformation process was estimated. Microstructural observations of the deformed samples at high temperatures, previously solution heat treated and aged CMSX-4 and Inconel alloys revealed non-uniform deformation effects. Distribution of either molybdenum- or niobium-rich carbides was found to be affected by localized flow within the investigated strain range at relatively low deformation temperatures, 720-850 C. Microstructural examination of the alloys also showed that shear banding and cavity growth were responsible for the decrease in flow stress and a specimen fracture at larger strains.

Ductile tungsten-nickel alloy and method for making same

Science.gov (United States)

Snyder, Jr., William B.

1976-01-01

The present invention is directed to a ductile, high-density tungsten-nickel alloy which possesses a tensile strength in the range of 100,000 to 140,000 psi and a tensile elongation of 3.1 to 16.5 percent in 1 inch at 25.degree.C. This alloy is prepared by the steps of liquid phase sintering a mixture of tungsten-0.5 to 10.0 weight percent nickel, heat treating the alloy at a temperature above the ordering temperature of approximately 970.degree.C. to stabilize the matrix phase, and thereafter rapidly quenching the alloy in a suitable liquid to maintain the matrix phase in a metastable, face-centered cubic, solid- solution of tungsten in nickel.

Corrosion of nickel-base heat resistant alloys in simulated VHTR coolant helium at very high temperatures

International Nuclear Information System (INIS)

Shindo, Masami; Kondo, Tatsuo

1976-01-01

A comparative evaluation was made on three commercial nickel-base heat resistant alloys exposed to helium-base atmosphere at 1000 0 C, which contained several impurities in simulating the helium cooled very high temperature nuclear reactor (VHTR) environment. The choice of alloys was made so that the effect of elements commonly found in commercial alloys were typically examined. The corrosion in helium at 1000 0 C was characterized by the sharp selection of thermodynamically unstable elements in the oxidizing process and the resultant intergranular penetration and internal oxidation. Ni-Cr-Mo-W type solution hardened alloy such as Hastelloy-X showed comparatively good resistance. The alloy containing Al and Ti such as Inconel-617 suffered adverse effect in contrast to its good resistance to air oxidation. The alloy nominally composed only of noble elements, Ni, Fe and Mo, such as Hastelloy-B showed least apparent corrosion, while suffered internal oxidation due to small amount of active impurities commonly existing in commercial heats. The results were discussed in terms of selection and improvement of alloys for uses in VHTR and the similar systems. (auth.)

Dual Microstructure Heat Treatment of a Nickel-Base Disk Alloy Assessed

Science.gov (United States)

Gayda, John

2002-01-01

Gas turbine engines for future subsonic aircraft will require nickel-base disk alloys that can be used at temperatures in excess of 1300 F. Smaller turbine engines, with higher rotational speeds, also require disk alloys with high strength. To address these challenges, NASA funded a series of disk programs in the 1990's. Under these initiatives, Honeywell and Allison focused their attention on Alloy 10, a high-strength, nickel-base disk alloy developed by Honeywell for application in the small turbine engines used in regional jet aircraft. Since tensile, creep, and fatigue properties are strongly influenced by alloy grain size, the effect of heat treatment on grain size and the attendant properties were studied in detail. It was observed that a fine grain microstructure offered the best tensile and fatigue properties, whereas a coarse grain microstructure offered the best creep resistance at high temperatures. Therefore, a disk with a dual microstructure, consisting of a fine-grained bore and a coarse-grained rim, should have a high potential for optimal performance. Under NASA's Ultra-Safe Propulsion Project and Ultra-Efficient Engine Technology (UEET) Program, a disk program was initiated at the NASA Glenn Research Center to assess the feasibility of using Alloy 10 to produce a dual-microstructure disk. The objectives of this program were twofold. First, existing dual-microstructure heat treatment (DMHT) technology would be applied and refined as necessary for Alloy 10 to yield the desired grain structure in full-scale forgings appropriate for use in regional gas turbine engines. Second, key mechanical properties from the bore and rim of a DMHT Alloy 10 disk would be measured and compared with conventional heat treatments to assess the benefits of DMHT technology. At Wyman Gordon and Honeywell, an active-cooling DMHT process was used to convert four full-scale Alloy 10 disks to a dual-grain microstructure. The resulting microstructures are illustrated in the

Laser Cladding of Ultra-Thin Nickel-Based Superalloy Sheets

Directory of Open Access Journals (Sweden)

Tobias Gabriel

2017-03-01

Full Text Available Laser cladding is a well-established process to apply coatings on metals. However, on substrates considerably thinner than 1 mm it is only rarely described in the literature. In this work 200 µm thin sheets of nickel-based superalloy 718 are coated with a powder of a cobalt-based alloy, Co–28Cr–9W–1.5Si, by laser cladding. The process window is very narrow, therefore, a precisely controlled Yb fiber laser was used. To minimize the input of energy into the substrate, lines were deposited by setting single overlapping points. In a design of experiments (DoE study, the process parameters of laser power, laser spot area, step size, exposure time, and solidification time were varied and optimized by examining the clad width, weld penetration, and alloying depth. The microstructure of the samples was investigated by optical microscope (OM and scanning electron microscopy (SEM, combined with electron backscatter diffraction (EBSD and energy dispersive X-ray spectroscopy (EDX. Similarly to laser cladding of thicker substrates, the laser power shows the highest influence on the resulting clad. With a higher laser power, the clad width and alloying depth increase, and with a larger laser spot area the weld penetration decreases. If the process parameters are controlled precisely, laser cladding of such thin sheets is manageable.

Laser Cladding of Ultra-Thin Nickel-Based Superalloy Sheets.

Science.gov (United States)

Gabriel, Tobias; Rommel, Daniel; Scherm, Florian; Gorywoda, Marek; Glatzel, Uwe

2017-03-10

Laser cladding is a well-established process to apply coatings on metals. However, on substrates considerably thinner than 1 mm it is only rarely described in the literature. In this work 200 µm thin sheets of nickel-based superalloy 718 are coated with a powder of a cobalt-based alloy, Co-28Cr-9W-1.5Si, by laser cladding. The process window is very narrow, therefore, a precisely controlled Yb fiber laser was used. To minimize the input of energy into the substrate, lines were deposited by setting single overlapping points. In a design of experiments (DoE) study, the process parameters of laser power, laser spot area, step size, exposure time, and solidification time were varied and optimized by examining the clad width, weld penetration, and alloying depth. The microstructure of the samples was investigated by optical microscope (OM) and scanning electron microscopy (SEM), combined with electron backscatter diffraction (EBSD) and energy dispersive X-ray spectroscopy (EDX). Similarly to laser cladding of thicker substrates, the laser power shows the highest influence on the resulting clad. With a higher laser power, the clad width and alloying depth increase, and with a larger laser spot area the weld penetration decreases. If the process parameters are controlled precisely, laser cladding of such thin sheets is manageable.

Time-dependent crack growth in Alloy 718: An interim assessment

International Nuclear Information System (INIS)

James, L.A.

1982-08-01

Previous results on the time-dependent nature of fatigue-crack propagation (FCP) in Alloy 718 at elevated temperatures were reviewed. Additional experiments were conducted to further define certain aspects of the time-dependent crack growth behavior. it was found that loading waveform influenced FCP behavior, with tensile hold-times producing higher growth rates than continuous cycling at the same frequency. Crack growth rates under hold-time conditions tended to increase with decreasing grain size. Finally, experiments were conducted which tended to cast some doubt upon the ability of linear-elastic fracture mechanics (LEFM) techniques to characterize cracking behavior in this alloy under hold-time conditions. However, since a superior correlating parameter has not yet been proven, it is suggested that LEFM methods be used in the interim with appropriate safety factors to account for the potential errors. 34 refs., 10 figs., 4 tabs

The electrochemical polishing behavior of the Inconel 718 alloy in perchloric-acetic mixed acids

International Nuclear Information System (INIS)

Huang, C.A.; Chen, Y.C.; Chang, J.H.

2008-01-01

The electropolishing behavior of the Inconel 718 alloy was studied by using rotating disc electrode (RDE) in the HClO 4 -CH 3 COOH mixed acids with different HClO 4 -concentrations. After electropolishing, surface morphologies of RDE specimens were examined with surface profiler, atomic force microscope and scanning electron microscope. According to the surface morphologies observed, three types of anodic dissolution behavior can be characterized in relation to the HClO 4 -content in mixed acids; namely, leveling without brightening of the surface in the mixed acids with 10 and 20 vol% HClO 4 , leveling and brightening of the surface in the mixed acids with 30 and 40 vol% HClO 4 , and a matt and gray surface in the mixed acids with 50 vol% or more HClO 4 . Anodic dissolution in the first and second dissolution types follows a mass-transfer controlled mechanism, in which a linear relationship between the reciprocal of limiting-current density and the reciprocal of square root of rotating speed of RDE specimen can be detected. Owing to precipitation of salt film on the polished surface of the Inconel 718 material, saturated dissolved metallic ions could be the chemical species for the mass-controlled mechanism. The salt film, in addition, could enhance the corrosion resistance of the Inconel 718 alloy

Friction behavior of cobalt base and nickel base hardfacing materials in high temperature sodium

International Nuclear Information System (INIS)

Mizobuchi, Syotaro; Kano, Shigeki; Nakayama, Kohichi; Atsumo, Hideo

1980-01-01

A friction behavior of the hardfacing materials such as cobalt base alloy ''Stellite'' and nickel base alloy ''Colmonoy'' used in the sliding components of a sodium cooled fast breeder reactor was investigated in various sodium environments. Also, friction tests on these materials were carried out in argon environment. And they were compared with those in sodium environment. The results obtained are as follows: (1) In argon, the cobalt base hardfacing alloy showed better friction behavior than the nickel base hardfacing alloy. In sodium, the latter was observed to have the better friction behavior being independent of the sodium temperature. (2) The friction coefficient of each material tends to become lower by pre-exposure in sodium. Particularly, this tendency was remarkable for the nickel base hardfacing alloy. (3) The friction coefficient between SUS 316 and one of these hardfacing materials was higher than that between latter materials. Also, some elements of hardfacing alloys were recognized to transfer on the friction surface of SUS 316 material. (4) It was observed that each tested material has a greater friction coefficient with a decrease of the oxygen content in sodium. (author)

Weldability of Inconel 718 - a review

International Nuclear Information System (INIS)

Muralidharan, B.G.; Shankar, V.; Gill, T.P.S.

1996-01-01

The report discusses the main issues related to weldability of Inconel 718. How the problem of strain age cracking during post weld treatment is avoided in this alloy has also been discussed. It also elaborates phases present in the alloys of 718 and its solidification metallurgy

The influence of applied heat-treatment on in 718 fatigue life at three point flexural bending

Directory of Open Access Journals (Sweden)

J. Belan

2017-01-01

Full Text Available The Inconel alloy 718 is an iron-nickel based superalloy with a working temperature up to 650 °C. Presented phases such as γ'' (Ni3Nb, γ' (Ni3Al, and δ (delta – Ni3Nb are responsible for the alloy's unique properties. The δ – delta phase is profitable when situated at grain boundaries in small quantities due to increasing fatigue life. However, at temperatures close to 650 °C the γ'' transforms to δ – delta and causes a decrease in fatigue life. Heat-treatment (800°C/ for 72 hours and its influence on fatigue life are discussed in this paper. Fatigue tests were carried out at room temperature. After the tests we plotted the S-N curves for both stages. SEM (Scanning Electron Microscopy fractography was carried out as well.

Corrosion Characterization in Nickel Plated 110 ksi Low Alloy Steel and Incoloy 925: An Experimental Case Study

Science.gov (United States)

Thomas, Kiran; Vincent, S.; Barbadikar, Dipika; Kumar, Shresh; Anwar, Rebin; Fernandes, Nevil

2018-04-01

Incoloy 925 is an age hardenable Nickel-Iron-Chromium alloy with the addition of Molybdenum, Copper, Titanium and Aluminium used in many applications in oil and gas industry. Nickel alloys are preferred mostly in corrosive environments where there is high concentration of H2S, CO2, chlorides and free Sulphur as sufficient nickel content provides protection against chloride-ion stress-corrosion cracking. But unfortunately, Nickel alloys are very expensive. Plating an alloy steel part with nickel would cost much lesser than a part make of nickel alloy for large quantities. A brief study will be carried out to compare the performance of nickel plated alloy steel with that of an Incoloy 925 part by conducting corrosion tests. Tests will be carried out using different coating thicknesses of Nickel on low alloy steel in 0.1 M NaCl solution and results will be verified. From the test results we can confirm that Nickel plated low alloy steel is found to exhibit fairly good corrosion in comparison with Incoloy 925 and thus can be an excellent candidate to replace Incoloy materials.

The effect of sheet processing on the microstructure, tensile, and creep behavior of INCONEL alloy 718

Science.gov (United States)

Boehlert, C. J.; Dickmann, D. S.; Eisinger, Ny. N. C.

2006-01-01

The grain size, grain boundary character distribution (GBCD), creep, and tensile behavior of INCONEL alloy 718 (IN 718) were characterized to identify processing-microstructure-property relationships. The alloy was sequentially cold rolled (CR) to 0, 10, 20, 30, 40, 60, and 80 pct followed by annealing at temperatures between 954 °C and 1050 °C and the traditional aging schedule used for this alloy. In addition, this alloy can be superplastically formed (IN 718SPF) to a significantly finer grain size and the corresponding microstructure and mechanical behavior were evaluated. The creep behavior was evaluated in the applied stress (σ a ) range of 300 to 758 MPa and the temperature range of 638 °C to 670 °C. Constant-load tensile creep experiments were used to measure the values of the steady-state creep rate and the consecutive load reduction method was used to determine the values of backstress (σ0). The values for the effective stress exponent and activation energy suggested that the transition between the rate-controlling creep mechanisms was dependent on effective stresses (σ e =σ a σ0) and the transition occurred at σ e ≅ 135 MPa. The 10 to 40 pct CR samples exhibited the greatest 650 °C strength, while IN 718SPF exhibited the greatest room-temperature (RT) tensile strength (>1550 MPa) and ductility (ɛ f >16 pct). After the 954 °C annealing treatment, the 20 pct CR and 30 pct CR microstructures exhibited the most attractive combination of elevated-temperature tensile and creep strength, while the most severely cold-rolled materials exhibited the poorest elevated-temperature properties. After the 1050 °C annealing treatment, the IN 718SPF material exhibited the greatest backstress and best creep resistance. Electron backscattered diffraction was performed to identify the GBCD as a function of CR and annealing. The data indicated that annealing above 1010 °C increased the grain size and resulted in a greater fraction of twin boundaries, which in

Void swelling and segregation in dilute nickel alloys

International Nuclear Information System (INIS)

Potter, D.I.; Rehn, L.E.; Okamoto, P.R.; Wiedersich, H.

1977-01-01

Five binary alloys containing 1 at.% of Al, Ti, Mo, Si and Be in nickel were irradiated at temperatures from 525 to 675 0 C with 3.5-MeV 58 Ni + ions. The resultant microstructures were examined by TEM, and void diameters, number densities and swelling are presented for each alloy over the temperature interval investigated. A systematic relation between solute misfit (size factor) and void swelling is established for these alloys. Solute concentration profiles near the irradiated surface were determined and these also exhibited a systematic behavior--undersize solutes segregated to the surface, whereas oversize solutes were depleted. The results are consistent with calculations based on strong interstitial-solute trapping by undersize solutes and vacancy-solute trapping by oversize solutes that are weak interstitial traps

Electrothermal atomic absorption spectrometric determination of copper in nickel-base alloys with various chemical modifiers*1

Science.gov (United States)

Tsai, Suh-Jen Jane; Shiue, Chia-Chann; Chang, Shiow-Ing

1997-07-01

The analytical characteristics of copper in nickel-base alloys have been investigated with electrothermal atomic absorption spectrometry. Deuterium background correction was employed. The effects of various chemical modifiers on the analysis of copper were investigated. Organic modifiers which included 2-(5-bromo-2-pyridylazo)-5-(diethylamino-phenol) (Br-PADAP), ammonium citrate, 1-(2-pyridylazo)-naphthol, 4-(2-pyridylazo)resorcinol, ethylenediaminetetraacetic acid and Triton X-100 were studied. Inorganic modifiers palladium nitrate, magnesium nitrate, aluminum chloride, ammonium dihydrogen phosphate, hydrogen peroxide and potassium nitrate were also applied in this work. In addition, zirconium hydroxide and ammonium hydroxide precipitation methods have also been studied. Interference effects were effectively reduced with Br-PADAP modifier. Aqueous standards were used to construct the calibration curves. The detection limit was 1.9 pg. Standard reference materials of nickel-base alloys were used to evaluate the accuracy of the proposed method. The copper contents determined with the proposed method agreed closely with the certified values of the reference materials. The recoveries were within the range 90-100% with relative standard deviation of less than 10%. Good precision was obtained.

The interaction of reaction-bonded silicon carbide and inconel 600 with a nickel-based brazing alloy

Science.gov (United States)

McDermid, J. R.; Pugh, M. D.; Drew, R. A. L.

1989-09-01

The objective of the present research was to join reaction-bonded silicon carbide (RBSC) to INCONEL 600 (a nickel-based superalloy) for use in advanced heat engine applications using either direct brazing or composite interlayer joining. Direct brazing experiments employed American Welding Society (AWS) BNi-5, a commercial nickel-based brazing alloy, as a filler material; composite interlayers consisted of intimate mixtures of α-SiC and BNi-5 powders. Both methods resulted in the liquid filler metal forming a Ni-Si liquid with the free Si in the RBSC, which, in turn, reacted vigorously with the SiC component of the RBSC to form low melting point constituents in both starting materials and Cr carbides at the metal-ceramic interface. Using solution thermodynamics, it was shown that a Ni-Si liquid of greater than 60 at. pct Ni will decompose a-SiC at the experimental brazing temperature of 1200 ‡C; these calculations are consistent with the experimentally observed composition profiles and reaction morphology within the ceramic. It was concluded that the joining of RBSC to INCONEL 600 using a nickel-based brazing alloy is not feasible due to the inevitability of the filler metal reacting with the ceramic, degrading the high-temperature properties of the base materials.

Assessment of corrosion resistance of cast cobalt- and nickel-chromium dental alloys in acidic environments.

Science.gov (United States)

Mercieca, Sven; Caligari Conti, Malcolm; Buhagiar, Joseph; Camilleri, Josette

2018-01-01

The aim of this study was to compare the degradation resistance of nickel-chromium (Ni-Cr) and cobalt-chromium (Co-Cr) alloys used as a base material for partial dentures in contact with saliva. Wiron® 99 and Wironit Extra-Hard® were selected as representative casting alloys for Ni-Cr and Co-Cr alloys, respectively. The alloys were tested in contact with deionized water, artificial saliva and acidified artificial saliva. Material characterization was performed by X-ray diffractometry (XRD) and microhardness and nanohardness testing. The corrosion properties of the materials were then analyzed using open circuit potential analysis and potentiodynamic analysis. Alloy leaching in solution was assessed by inductively coupled plasma mass spectrometry techniques. Co-Cr alloy was more stable than the Ni-Cr alloy in all solutions tested. Leaching of nickel and corrosion attack was higher in Ni-Cr alloy in artificial saliva compared with the acidified saliva. The corrosion resistance of the Co-Cr alloy was seen to be superior to that of the Ni-Cr alloy, with the former exhibiting a lower corrosion current in all test solutions. Microstructural topographical changes were observed for Ni-Cr alloy in contact with artificial saliva. The Ni-Cr alloy exhibited microstructural changes and lower corrosion resistance in artificial saliva. The acidic changes did not enhance the alloy degradation. Ni-Cr alloys are unstable in solution and leach nickel. Co-Cr alloys should be preferred for clinical use.

Quality assurance when surface welding nickel-based alloys; Qualitaetssicherung bei der Auftragsschweissung von Nickelbasislackierungen

Energy Technology Data Exchange (ETDEWEB)

Metschke, J. [Muellkraftwerk Schwandorf Betriebsgesellschaft mbH (Germany)

2003-07-01

The cladding of evaporator heat exchanger surfaces in refuse incineration boilers with alloy 625 can effectively protect against the corrosive wear of the basic tube if the described rules concerning the pre-treatment, processing, quality control and after-care are observed. This statement is supported by the positive experience with this alloy at the Schwandorf refuse-fired power plant over a period of eight years now. Since the maximum service temperature is limited to 420 C, alloy 625 is only suitable for protecting superheater pipes subject to certain conditions. Long-term experience with alternative nickel-based alloys (alloy 622, alloy 686 and others) are not yet available. (orig.) [German] Die Schweissplattierung von Verdampferwaermetauscherflaechen in Muellverbrennungskesseln mit Alloy 625 kann einen wirksamen Schutz gegen den korrosiven Verschleiss des Grundrohres darstellen, wenn die vorstehenden Regeln ueber Vorbehandlung, Verarbeitung, Qualitaetskontrolle und laufende Nachsorgearbeiten beachtet werden. Diese Aussage wird durch die positiven Erfahrungen mit dieser Legierung im Muellkraftwerk Schwandorf ueber einen Zeitraum von nunmehr acht Jahren gestuetzt. (orig.)

Theromdynamics of carbon in nickel-based multicomponent solid solutions

International Nuclear Information System (INIS)

Bradley, D.J.

1978-04-01

The activity coefficient of carbon in nickel, nickel-titanium, nickel-titanium-chromium, nickel-titanium-molybdenum and nickel-titanium-molybdenum-chromium alloys has been measured at 900, 1100 and 1215 0 C. The results indicate that carbon obeys Henry's Law over the range studied (0 to 2 at. percent). The literature for the nickel-carbon and iron-carbon systems are reviewed and corrected. For the activity of carbon in iron as a function of composition, a new relationship based on re-evaluation of the thermodynamics of the CO/CO 2 equilibrium is proposed. Calculations using this relationship reproduce the data to within 2.5 percent, but the accuracy of the calibrating standards used by many investigators to analyze for carbon is at best 5 percent. This explains the lack of agreement between the many precise sets of data. The values of the activity coefficient of carbon in the various solid solutions are used to calculate a set of parameters for the Kohler-Kaufman equation. The calculations indicate that binary interaction energies are not sufficient to describe the thermodynamics of carbon in some of the nickel-based solid solutions. The results of previous workers for carbon in nickel-iron alloys are completely described by inclusion of ternary terms in the Kohler-Kaufman equation. Most of the carbon solid solution at high temperatures in nickel and nickel-titantium alloys precipitates from solution on quenching in water. The precipitate is composed of very small particles (greater than 2.5 nm) of elemental carbon. The results of some preliminary thermomigration experiments are discussed and recommendations for further work are presented

Oxidation resistance of nickel alloys at high temperature

International Nuclear Information System (INIS)

Tyuvin, Yu.D.; Rogel'berg, I.L.; Ryabkina, M.M.; Plakushchaya, A.F.

1977-01-01

The heat resistance properties of nickel alloys Ni-Cr-Si, Ni-Si-Al, Ni-Si-Mn and Ni-Al-Mn have been studied by the weight method during oxidation in air at 1000 deg and 1200 deg C. It is demonstrated that manganese reduces the heat resistance properties of Ni-Si and Ni-Al alloys, whilst the addition of over 3% aluminium enhances the heat resistance properties of Ni-Si (over 1.5%) alloys. The maximum heat resistance properties are shown by Ni-Si-Al and Ni-Cr-Si alloys with over 2% Si. These alloys offer 3 to 4 times better oxidation resistance as compared with pure nickel at 1000 deg C and 10 times at 1200 deg C

Weldability of neutron-irradiated stainless steel and nickel-base alloy

International Nuclear Information System (INIS)

Koyabu, Ken; Asano, Kyoichi; Takahashi, Hidenori; Sakamoto, Hiroshi; Kawano, Shohei; Nakamura, Tomomi; Hashimoto, Tsuneyuki; Koshiishi, Masato; Kato, Takahiko; Katsura, Ryoei; Nishimura, Seiji

2000-01-01

Degradation of of weldability caused by helium, which is generated by nuclear transmutation irradiated material, is an important issue to be addressed in planning of proactive maintenance of light water reactor core internal components. In this work, the weldability of neutron.irradiated stainless steel and nickel-base alloy, which are major constituting materials for components, was practically evaluated. The weldability was first examined by TIG welding in relation to the weld heat input and helium content using various specimens (made of SUS304 and SUS316L) sampled from reactor internal components. The specimens were neutron irradiated in a boiling water reactor to fluences from 4 x 10 24 to 1.4 x 10 26 n/ m 2 (E> l MeV ), and resulting helium generation ranged from 0.1 to 103 appm. The weld defects were characterized by dye penetrant test and cross-sectional metallography. The weldability of neutron-irradiated stainless steel was shown to be better at lower weld heat input and lower helium content. To evaluate mechanical properties of welded joints, thick plates (20 mm) specimens of SUS304 and Alloy 600 were prepared and irradiated in Japan Material Test Reactor (JMTR). The helium content of the specimens was controlled to range from 0.11 to 1.34 appm selected to determine threshold helium content to weld successfully. The welded joints had multiple passes by TIG welding process at 10 and 20 kJ/cm heat input. The welded joints of thick plate were characterized by dye penetrant test, cross-sectional metallography, tensile test, side bend test and root bend test. It was shown that irradiated stainless steel containing below 0.14 appm of helium could be welded with conventional TIG welding process (heat input below 20 kJ/cm). Nickel-base alloy, which contained as much helium as stainless steel could be welded successfully, could also be welded with conventional TIG welding process, These results served as basis to evaluate the applicability of repair welding to

Standard specification for Nickel-Chromium-Iron alloys (UNS N06600, N06601, N06603, N06690, N06693, N06025, N06045 and N06696), Nickel-Chromium-Cobalt-Molybdenum alloy (UNS N06617), and Nickel-Iron-Chromium-Tungsten alloy (UNS N06674) plate, sheet and strip

CERN Document Server

American Society for Testing and Materials. Philadelphia

2011-01-01

Standard specification for Nickel-Chromium-Iron alloys (UNS N06600, N06601, N06603, N06690, N06693, N06025, N06045 and N06696), Nickel-Chromium-Cobalt-Molybdenum alloy (UNS N06617), and Nickel-Iron-Chromium-Tungsten alloy (UNS N06674) plate, sheet and strip

Standard specification for Nickel-Chromium-Iron alloys (UNS N06600, N06601, N06603, N06690, N06693, N06025, N06045, and N06696), Nickel-Chromium-Cobalt-Molybdenum alloy (UNS N06617), and Nickel-Iron-Chromium-Tungsten alloy (UNS N06674) rod, bar, and wire

CERN Document Server

American Society for Testing and Materials. Philadelphia

2011-01-01

Standard specification for Nickel-Chromium-Iron alloys (UNS N06600, N06601, N06603, N06690, N06693, N06025, N06045, and N06696), Nickel-Chromium-Cobalt-Molybdenum alloy (UNS N06617), and Nickel-Iron-Chromium-Tungsten alloy (UNS N06674) rod, bar, and wire

Corrosion Behavior of Nickel-Plated Alloy 600 in High Temperature Water

International Nuclear Information System (INIS)

Kim, Ji Hyun; Hwang, Il Soon

2008-01-01

In this paper, electrochemical and microstructural characteristics of nickel-plated Alloy 600 wee investigated in order to identify the performance of electroless Ni-plating on Alloy 600 in high-temperature aqueous condition with the comparison of electrolytic nickel-plating. For high temperature corrosion test of nickel-plated Alloy 600, specimens were exposed for 770 hours to typical PWR primary water condition. During the test, open circuit potentials (OCP's) of all specimens were measured using a reference electrode. Also, resistance to flow accelerated corrosion (FAC) test was examined in order to check the durability of plated layers in high-velocity flow environment at high temperature. After exposures to high flow rate aqueous condition, the integrity of surfaces was confirmed by using both scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). For the field application, a remote process for electroless nickel-plating was demonstrated using a plate specimen with narrow gap on a laboratory scale. Finally, a practical seal design was suggested for more convenient application

Nickel-base alloy overlay weld with improved ultrasonic flaw detection by magnetic stirring welding

International Nuclear Information System (INIS)

Takashi, Hirano; Kenji, Hirano; Masayuki, Watando; Takahiro, Arakawa; Minoru, Maeda

2001-01-01

Ultrasonic flaw detection is more difficult in Nickel-base alloy welds containing dendrites owing to the decrease ultrasonic transmissibility they cause. The present paper discusses application of magnetic stirring welding as a means for reducing dendrite growth with consequent improvement in ultrasonic transmissibility. Single pass and multi-pass welding tests were conducted to determine optimal welding conditions. By PT and macro observation subsequent to welding was carried out, optimal operation conditions were clarified. Overlay welding tests and UT clearly indicated ultrasonic beam transmissibility in overlay welds to be improved and detection capacity to be greater through application of magnetic stirring welding. Optimal operation conditions were determined based on examination of temper bead effects in the heat affected zone of low alloy steel by application of magnetic stirring welding to the butt welded joints between low alloy and stainless steel. Hardness in this zone of low alloy steel after the fourth layer was less than 350 HV. (author)

Nickel-titanium alloys: a systematic review

Directory of Open Access Journals (Sweden)

Marcelo do Amaral Ferreira

2012-06-01

Full Text Available OBJECTIVE: A systematic review on nickel-titanium wires was performed. The strategy was focused on Entrez-PubMed-OLDMEDLINE, Scopus and BioMed Central from 1963 to 2008. METHODS: Papers in English and French describing the behavior of these wires and laboratorial methods to identify crystalline transformation were considered. A total of 29 papers were selected. RESULTS: Nickel-titanium wires show exceptional features in terms of elasticity and shape memory effects. However, clinical applications request a deeper knowledge of these properties in order to allow the professional to use them in a rational manner. In addition, the necessary information regarding each alloy often does not correspond to the information given by the manufacturer. Many alloys called "superelastic" do not present this effect; they just behave as less stiff alloys, with a larger springback if compared to the stainless steel wires. CONCLUSIONS: Laboratory tests are the only means to observe the real behavior of these materials, including temperature transition range (TTR and applied tensions. However, it is also possible to determine in which TTR these alloys change the crystalline structure.

Intergranular tellurium cracking of nickel-based alloys in molten Li, Be, Th, U/F salt mixture

Science.gov (United States)

Ignatiev, Victor; Surenkov, Alexander; Gnidoy, Ivan; Kulakov, Alexander; Uglov, Vadim; Vasiliev, Alexander; Presniakov, Mikhail

2013-09-01

In Russia, R&D on Molten Salt Reactor (MSR) are concentrated now on fast/intermediate spectrum concepts which were recognized as long term alternative to solid fueled fast reactors due to their attractive features: strong negative feedback coefficients, easy in-service inspection, and simplified fuel cycle. For high-temperature MSR corrosion of the metallic container alloy in primary circuit is the primary concern. Key problem receiving current attention include surface fissures in Ni-based alloys probably arising from fission product tellurium attack. This paper summarizes results of corrosion tests conducted recently to study effect of oxidation state in selected fuel salt on tellurium attack and to develop means of controlling tellurium cracking in the special Ni-based alloys recently developed for molten salt actinide recycler and tranforming (MOSART) system. Tellurium corrosion of Ni-based alloys was tested at temperatures up to 750 °C in stressed and unloaded conditions in molten LiF-BeF2 salt mixture fueled by about 20 mol% of ThF4 and 2 mol% of UF4 at different [U(IV)]/[U(III)] ratios: 0.7, 4, 20, 100 and 500. Following Ni-based alloys (in mass%): HN80М-VI (Mo—12, Cr—7.6, Nb—1.5), HN80МТY (Mo—13, Cr—6.8, Al—1.1, Ti—0.9), HN80МТW (Mo—9.4, Cr—7.0, Ti—1.7, W—5.5) and ЕМ-721 (W—25.2, Cr—5.7, Ti—0.17) were used for the study in the corrosion facility. If the redox state the fuel salt is characterized by uranium ratio [U(IV)]/[U(III)] uranium intermetallic compounds and alloys with nickel and molybdenum. This leads to spontaneous behavior of alloy formation processes on the specimens' surface and further diffusion of uranium deep into the metallic phase. As consequence of this films of intermetallic compounds and alloys of nickel, molybdenum, tungsten with uranium are formed on the alloys specimens' surface, and intergranular corrosion does not take place. In the fuel salt with [U(IV)]/[U(III)] = 4-20 the potentials of uranium

The speed of growth of the gamma phase comes prime in nickel based alloys

International Nuclear Information System (INIS)

Peretti, M.M; Ges, A.M; Versaci, R.A

2004-01-01

Nickel-based alloys have a high fraction in volume of precipitate phase. This precipitate phase provides the characteristics of high mechanical resistance to high temperatures and, therefore, a study of the growth of this phase can predict the behavior of the components in service. This work studies the speed of growth in the alloy INCONEL 713C at temperatures of 800 o C, 875 o C and 950 o C with different treatment times. The present phase in this alloy is Ni3(AlTi), with a very high fraction in volume. The follow-up on the growth of the phase was carried out using scanning and transmission electron microscopy techniques. The speed of growth presents modifications that increase and decrease as a function of time. These variations in speed are attributed to modifications in the size and morphology of the precipitate particles. The changes in size and morphology directly influence the interfacial energy that produces the change in the speed of growth (CW)

The effect of heat treatment on the micro-structure and the mechanical properties of high-temperature nickel-base-superalloys

International Nuclear Information System (INIS)

Schubert, R.; Horn, E.

1974-01-01

General review of heat treatment applied to high-temperature nickel-base-superalloys as a function of the volume percent of the γ'-phase. Heat treatment schedule. γ'-morphology and γ'-distribution as well as their effect on mechanical properties. Values obtained from tensile tests up to 1,000 0 C. Results obtained from creep tests. Limitation for the heat treatment of alloys having an unstable γ'-phase. Alloys X 5 NiCrTi 26 15, ATS 270 (approximately INCO 718), NiCr 20 TiAl, NiCr 20 Co 18 Ti, ATS 342 (approximately Waspaloy), ATS 354 (approximately Udimet 520), NiCo 20 Cr 15 MoAlTi, ATS 382 (approximately Udimet 710), ATS 381-G (approximately Mar M 246), FIS 145 and ATS 391-G (aproximately IN 100). (orig.) [de

Tungsen--nickel--cobalt alloy and method of producing same

International Nuclear Information System (INIS)

Dickinson, J.M.; Riley, R.E.

1977-01-01

An improved tungsten alloy having a tungsten content of approximately 95 weight percent, a nickel content of about 3 weight percent, and the balance being cobalt of about 2 weight percent is described. A method for producing this tungsten--nickel--cobalt alloy is further described and comprises coating the tungsten particles with a nickel--cobalt alloy, pressing the coated particles into a compact shape, heating the compact in hydrogen to a temperature in the range of 1400 0 C and holding at this elevated temperature for a period of about 2 hours, increasing this elevated temperature to about 1500 0 C and holding for 1 hour at this temperature, cooling to about 1200 0 C and replacing the hydrogen atmosphere with an inert argon atmosphere while maintaining this elevated temperature for a period of about 1 / 2 hour, and cooling the resulting alloy to room temperature in this argon atmosphere

Iron-nickel-chromium alloys

International Nuclear Information System (INIS)

Karenko, M.K.

1981-01-01

A specification is given for iron-nickel-chromium age-hardenable alloys suitable for use in fast breeder reactor ducts and cladding, which utilize the gamma-double prime strengthening phase and are characterized in having a delta or eta phase distributed at or near grain boundaries. A range of compositions is given. (author)

High temperature cathodic charging of hydrogen in zirconium alloys and iron and nickel base alloys

International Nuclear Information System (INIS)

John, J.T.; De, P.K.; Gadiyar, H.S.

1990-01-01

These investigations lead to the development of a new technique for charging hydrogen into metals and alloys. In this technique a mixture of sulfates and bisulfates of sodium and potassium is kept saturated with water at 250-300degC in an open pyrex glass beaker and electrolysed using platinum anode and the material to be charged as the cathode. Most of the studies were carried out on Zr alloys. It is shown that because of the high hydrogen flux available at the surface and the high diffusivity of hydrogen in metals at these temperatures the materials pick up hydrogen faster and more uniformly than the conventional electrolytic charging at room temperature and high temperature autoclaving in LiOH solutions. Chemical analysis, metallographic examination and XRD studies confirm this. This technique has been used to charge hydrogen into many iron and nickel base austentic alloys, which are very resistant to hydrogen pick up and to H-embrittlement. Since this involved a novel method of electrolysing water, the hydrogen/deuterium isotopic ratio has been studied. At this temperatures the D/H ratio in the evolved hydrogen gas was found to be closer to the value in the liquid water, which means a smaller separation factor. This confirm the earlier observation that separation factor decreases with increase of temperature. (author). 16 refs., 21 fi gs., 6 tabs

Phase transformation and liquid density redistribution during solidification of Ni-based superalloy Inconel 718

Directory of Open Access Journals (Sweden)

Wang Ling

2012-08-01

Full Text Available The influences of chemical segregation and phase transformation on liquid density variation during solidification of Ni-based supperalloy Inconel 718 were investigated using SEM and EDS. It was found that significant segregation in liquid prompts high Nb phase to precipitate directly from liquid, which results in the redistribution of alloy elements and liquid density in their vicinity. The term “inter-precipitate liquid density” is therefore proposed and this concept should be applied to determine the solidification behavior of superalloy Inconel 718.

Corrosion behaviour of material no. 1. 4539 and nickel based alloys in gas waters. Korrosionsverhalten des Werkstoffs 1. 4539 und von Nickelbasis-Legierungen in Gaswaessern

Energy Technology Data Exchange (ETDEWEB)

Rolle, D [Didier Saeurebau GmbH, Koenigswinter (Germany); Buehler, H E [Didier-Werke AG, Anlagentechnik, Wiesbaden (Germany); Kalfa, H

1993-01-01

Laboratory tests with synthetic gas waters containing the gases ammonia, carbon dioxide, hydrogen sulphide and hydrogen cyanide were carried out in order to examine the influence of medium components on the corrosion of material No. 1.4539 and nickel based alloys Hastelloy C-4, C-22 and C-276. Hydrogen sulfide was identified as the decisive component for corrosion. For stainless steel corrosion rates of about 2 mm.a[sup -1] were already found at 50deg C in a critical pH-range with sulfide concentrations > 2%. As cyanide stimulates corrosion by dissolving sulfide surface layers by complexation of the iron ions, an increased material loss rate per unit area was found in the critical range with increasing cyanide concentration. The much more stable nickel based alloys only revealed considerable weight losses after being exposed in the autoclave at 100deg C. The graduation of the loss rates C-22 > C-4 > C-276 can be explained by the different contents of high grade alloy elements. The testing of nickel based alloys of the Hastelloy type and of material No. 1.4539 and 1.4571 by means of the dynamic tensile test (CERT-method) revealed no risks of stress corrosion cracking in the tested media. (orig.).

Characterization of zinc–nickel alloy electrodeposits obtained from ...

Indian Academy of Sciences (India)

Zinc alloy offers superior sacrificial protection to steel as the alloy dissolves more slowly than pure zinc. The degree of protection and the rate of dissolution depend on the alloying metal and its composition. Zinc-nickel alloy may also serve as at less toxic substitute for cadmium. In this paper the physico-chemical ...

Fireside corrosion of nickel base alloys in future 700 C coal fired power plants; Rauchgasseitige Korrosion von Nickelbasislegierungen fuer zukuenftige 700 C-Dampfkraftwerke

Energy Technology Data Exchange (ETDEWEB)

Luettschwager, Frank

2011-09-27

Coal is still the most important energy source in Germany. In 2009 it produced 42.9 % of the overall German electrical power. Coal is available world-wide in large quantities and can be delivered economically. One of the possible ways to reduce CO{sub 2} pollution is the increase of efficiency of coal fired power plants, which requires steam conditions of up to 700 C - 730 C and 350 bar. Because many German power units will reach the end of their technical lifespan in a few years or the following decade, one will have the possibility to build up modern types of power plants with increased efficiency of more than 50 %. Some international standards (European Pressure Equipment Directive or ASME Boiler and Pressure Vessel Code) require 100 000 hour creep rupture strength of 100 MPa at 750 C. Therefore, nickel base alloys are in the focus of material qualification processes. Nickel base alloys are well investigated due to their hot corrosion behaviour. It is known that sodium sulphate may generate hot corrosion on those alloys at temperatures above its melting point of 884 C. On nickel base alloys an eutectic mixture of nickel sulphate and sodium sulphate with a melting point of 671 C can be generated, which leads to accelerated corrosion. This work examines, whether the high amount of sulphur and alkali metals will induce hot corrosion at the estimated working temperature on devices manufactured from nickel base alloy. Two synthetic coal ash deposits, according to the chemical composition of hard coal and lignite, and typical flue gases with and without sulphur dioxide were blended of pure agents. The reactions of the deposits with heater tubes' materials and synthetic flue gases are examined in the temperature range from 650 C to 800 C and different time ranges up to 2000 hours. The corroded specimen are examined with SEM/EDX to identify relevant corrosion products and determine the corrosivity of deposited compounds. Deposits increase the corrosion rate of

Influence of the alloy composition on the oxidation and internal-nitridation behaviour of nickel-base superalloys

International Nuclear Information System (INIS)

Krupp, U.; Christ, H.-J.

1999-01-01

Internal nitridation of nickel-base superalloys takes place as a consequence of the failure of protecting oxide scales (Al 2 O 3 and Cr 2 O 3 , respectively) and leads to a deterioration of the material properties due to near-surface embrittlement caused by the nitrides precipitated (TiN and AlN, respectively) and due to near-surface dissolution of the γ' phase. By using thermogravimetric methods in a temperature range between 800 C and 1100 C supplemented by microstructural examinations, the failure potential due to internal nitridation could be documented. A quantification was carried out by extending the experimental program to thermogravimetric studies in a nearly oxygen-free nitrogen atmosphere which was also applied to various model alloys of the system Ni-Cr-Al-Ti. It could be shown that the nitrogen diffusivity and solubility in nickel-base alloys is influenced particularly by the chromium concentration. An increasing chromium content leads to an enhanced internal-nitridation attack. (orig.)

Electrodeposition behavior of nickel and nickel-zinc alloys from the zinc chloride-1-ethyl-3-methylimidazolium chloride low temperature molten salt

International Nuclear Information System (INIS)

Gou Shiping; Sun, I.-W.

2008-01-01

The electrodeposition of nickel and nickel-zinc alloys was investigated at polycrystalline tungsten electrode in the zinc chloride-1-ethyl-3-methylimidazolium chloride molten salt. Although nickel(II) chloride dissolved easily into the pure chloride-rich 1-ethyl-3-methylimidazolium chloride ionic melt, metallic nickel could not be obtained by electrochemical reduction of this solution. The addition of zinc chloride to this solution shifted the reduction of nickel(II) to more positive potential making the electrodeposition of nickel possible. The electrodeposition of nickel, however, requires an overpotential driven nucleation process. Dense and compact nickel deposits with good adherence could be prepared by controlling the deposition potential. X-ray powder diffraction measurements indicated the presence of crystalline nickel deposits. Non-anomalous electrodeposition of nickel-zinc alloys was achieved through the underpotential deposition of zinc on the deposited nickel at a potential more negative than that of the deposition of nickel. X-ray powder diffraction and energy-dispersive spectrometry measurements of the electrodeposits indicated that the composition and the phase types of the nickel-zinc alloys are dependent on the deposition potential. For the Ni-Zn alloy deposits prepared by underpotential deposition of Zn on Ni, the Zn content in the Ni-Zn was always less than 50 atom%

Using the PSCPCSP computer software for optimization of the composition of industrial alloys and development of new high-temperature nickel-base alloys

Science.gov (United States)

Rtishchev, V. V.

1995-11-01

Using computer programs some foreign firms have developed new deformable and castable high-temperature nickel-base alloys such as IN, Rene, Mar-M, Udimet, TRW, TM, TMS, TUT, with equiaxial, columnar, and single-crystal structures for manufacturing functional and nozzle blades and other parts of the hot duct of transport and stationary gas-turbine installations (GTI). Similar investigations have been carried out in Russia. This paper presents examples of the use of the PSCPCSP computer software for a quantitative analysis of structural und phase characteristics and properties of industrial alloys with change (within the grade range) in the concentrations of the alloying elements for optimizing the composition of the alloys and regimes of their heat treatment.

Fractography of hydrogen-embrittled iron-chromium-nickel alloys

International Nuclear Information System (INIS)

Caskey, G.R. Jr.

1980-01-01

Tensile specimens of iron-chromium-nickel base alloys were broken in either a hydrogen environment or in air following thermal charging with hydrogen. Fracture surfaces were examined by scanning electron microscopy. Fracture morphology of hydrogen-embrittled specimens was characterized by: changed dimple size, twin-boundary parting, transgranular cleavage, and intergranular separation. The nature and extent of the fracture mode changes induced by hydrogen varied systematically with alloy composition and test temperature. Initial microstructure developed during deformation processing and heat treating had a secondary influence on fracture mode

TEM characterisation of stress corrosion cracks in nickel based alloys: effect of chromium content and chemistry of environment

International Nuclear Information System (INIS)

Delabrouille, F.

2004-11-01

Stress corrosion cracking (SCC) is a damaging mode of alloys used in pressurized water reactors, particularly of nickel based alloys constituting the vapour generator tubes. Cracks appear on both primary and secondary sides of the tubes, and more frequently in locations where the environment is not well defined. SCC sensitivity of nickel based alloys depends of their chromium content, which lead to the replacement of alloy 600 (15 % Cr) by alloy 690 (30 % Cr) but this phenomenon is not yet very well understood. The goal of this thesis is two fold: i) observe the effect of chromium content on corrosion and ii) characterize the effect of environment on the damaging process of GV tubes. For this purpose, one industrial tube and several synthetic alloys - with controlled chromium content - have been studied. Various characterisation techniques were used to study the corrosion products on the surface and within the SCC cracks: SIMS; TEM - FEG: thin foil preparation, HAADF, EELS, EDX. The effect of chromium content and surface preparation on the generalised corrosion was evidenced for synthetic alloys. Moreover, we observed the penetration of oxygen along triple junctions of grain boundaries few micrometers under the free surface. SCC tests show the positive effect of chromium for contents varying from 5 to 30 % wt. Plastic deformation induces a modification of the structure, and thus of the protective character, of the internal chromium rich oxide layer. SCC cracks which developed in different chemical environments were characterised by TEM. The oxides which are formed within the cracks are different from what is observed on the free surface, which reveals a modification of medium and electrochemical conditions in the crack. Finally we were able to evidence some structural characteristics of the corrosion products (in the cracks and on the surface) which turn to be a signature of the chemical environment. (author)

Heat treatment of nickel alloys

International Nuclear Information System (INIS)

Smith, D.F. Jr.; Clatworthy, E.F.

1975-01-01

A heat treating process is described that can be used to produce desired combinations of strength, ductility, and fabricability characteristics in heat resistant age-hardenable alloys having precipitation-hardening amounts of niobium, titanium, and/or tantalum in a nickel-containing matrix. (U.S.)

Study of cutting speed on surface roughness and chip formation when machining nickel-based alloy

International Nuclear Information System (INIS)

Khidhir, Basim A.; Mohamed, Bashir

2010-01-01

Nickel- based alloy is difficult-to-machine because of its low thermal diffusive property and high strength at higher temperature. The machinability of nickel- based Hastelloy C-276 in turning operations has been carried out using different types of inserts under dry conditions on a computer numerical control (CNC) turning machine at different stages of cutting speed. The effects of cutting speed on surface roughness have been investigated. This study explores the types of wear caused by the effect of cutting speed on coated and uncoated carbide inserts. In addition, the effect of burr formation is investigated. The chip burr is found to have different shapes at lower speeds. Triangles and squares have been noticed for both coated and uncoated tips as well. The conclusion from this study is that the transition from thick continuous chip to wider discontinuous chip is caused by different types of inserts. The chip burr has a significant effect on tool damage starting in the line of depth-of-cut. For the coated insert tips, the burr disappears when the speed increases to above 150 m/min with the improvement of surface roughness; increasing the speed above the same limit for uncoated insert tips increases the chip burr size. The results of this study showed that the surface finish of nickel-based alloy is highly affected by the insert type with respect to cutting speed changes and its effect on chip burr formation and tool failure

Contribution to the study of the electrodeposition of iron-nickel alloys

International Nuclear Information System (INIS)

Valignat, J.

1968-01-01

Using a coulometric technique based upon the anodic intentiostatic dissolution, we studied the potentiostatic, deposition of nickel, iron and nickel iron alloys. We have shown that the minimum of the curve I = f (t) (deposition current versus time) is probably due to the transitory blocking of the surface by hydrogen and that the syn-crystallisation of nickel and iron is responsible for the anomalous co-deposition of these two elements. (author) [fr

Metallurgical and mechanical parameters controlling alloy 718 stress corrosion cracking resistance in PWR primary water; Facteurs metallurgiques et mecaniques controlant l'amorcage de defauts de corrosion sous contrainte dans l'alliage 718 en milieu primaire des reacteurs a eau sous pression

Energy Technology Data Exchange (ETDEWEB)

Deleume, J

2007-11-15

Improving the performance and reliability of the fuel assemblies of the pressurized water reactors requires having a perfect knowledge of the operating margins of both the components and the materials. The choice of alloy 718 as reference material for this study is justified by the industrial will to identify the first order parameters controlling the excellent resistance of this alloy to Stress Corrosion Cracking (SCC). For this purpose, a specific slow strain rate (SSR) crack initiation test using tensile specimen with a V-shaped hump in the middle of the gauge length was developed and modeled. The selectivity of such SSR tests in simulated PWR primary water at 350 C was clearly established by characterizing the SCC resistance of nine alloy 718 thin strip heats. Regardless of their origin and in spite of a similar thermo-mechanical history, they did not exhibit the same susceptibility to SCC crack initiation. All the characterized alloy 718 heats develop oxide scale of similar nature for various exposure times to PWR primary medium in the temperature range [320 C - 360 C]. {delta} phase precipitation has no impact on alloy 718 SCC initiation behavior when exposed to PWR primary water, contrary to interstitial contents and the triggering of plastic instabilities (PLC phenomenon). (author)

Low cost AB{sub 5}-type hydrogen storage alloys for a nickel-metal hydride battery

Energy Technology Data Exchange (ETDEWEB)

Jiang Lijun [General Res. Inst. for Non-Ferrous Metals, Beijing (China); Zhan Feng [General Res. Inst. for Non-Ferrous Metals, Beijing (China); Bao Deyou [General Res. Inst. for Non-Ferrous Metals, Beijing (China); Qing Guangrong [General Res. Inst. for Non-Ferrous Metals, Beijing (China); Li Yaoquan [General Res. Inst. for Non-Ferrous Metals, Beijing (China); Wei Xiuying [General Res. Inst. for Non-Ferrous Metals, Beijing (China)

1995-12-15

The studies have been carried out on utilizing Ml(NiAl){sub 5}-based alloys as a low cost negative battery electrode. The replacement of nickel by copper improved the cycle lifetime to some extent without a decrease in capacity. Using Ml(NiAlCu){sub 5} alloys, hydrogen storage alloys with good overall characteristics and low cost were obtained through substituting cobalt or silicon for nickel. The discharge capacity was further increased by increasing the lanthanum content in lanthanum-rich mischmetal. (orig.)

Iron-based amorphous alloys and methods of synthesizing iron-based amorphous alloys

Science.gov (United States)

Saw, Cheng Kiong; Bauer, William A.; Choi, Jor-Shan; Day, Dan; Farmer, Joseph C.

2016-05-03

A method according to one embodiment includes combining an amorphous iron-based alloy and at least one metal selected from a group consisting of molybdenum, chromium, tungsten, boron, gadolinium, nickel phosphorous, yttrium, and alloys thereof to form a mixture, wherein the at least one metal is present in the mixture from about 5 atomic percent (at %) to about 55 at %; and ball milling the mixture at least until an amorphous alloy of the iron-based alloy and the at least one metal is formed. Several amorphous iron-based metal alloys are also presented, including corrosion-resistant amorphous iron-based metal alloys and radiation-shielding amorphous iron-based metal alloys.

Kinetics of passivation of a nickel-base alloy in high temperature water

Energy Technology Data Exchange (ETDEWEB)

Machet, A. [Laboratoire de Physico-Chimie des Surfaces, CNRS-ENSCP (UMR 7045), Ecole Nationale Superieure de Chimie de Paris, Universite Pierre et Marie Curie, F-75231 Paris cedex 05 (France)]|[Framatome ANP, Tour AREVA, F-92084 Paris-la-Defense (France); Galtayries, A.; Zanna, S.; Marcus, P. [Laboratoire de Physico-Chimie des Surfaces, CNRS-ENSCP (UMR 7045), Ecole Nationale Superieure de Chimie de Paris, Universite Pierre et Marie Curie, F-75231 Paris cedex 05 (France); Jolivet, P.; Scott, P. [Framatome ANP, Tour AREVA, F-92084 Paris-la-Defense (France); Foucault, M.; Combrade, P. [Framatome ANP, Centre Technique, F-71205 Le Creusot (France)

2004-07-01

The kinetics of passivation and the composition of the surface oxide layer, in high temperature and high pressure water, of a nickel-chromium-iron alloy (Alloy 600) have been investigated by X-ray Photoelectron Spectroscopy (XPS). The samples have been exposed for short (0.4 - 8.2 min) and longer (0 - 400 hours) time periods to high temperature (325 deg. C) and high pressure water (containing boron and lithium) under controlled hydrogen pressure. The experiments were performed in two types of autoclaves: a novel autoclave dedicated to short time periods and a classic static autoclave for the longer exposures. In the initial stage of passivation, a continuous ultra-thin layer of chromium oxide (Cr{sub 2}O{sub 3}) is rapidly formed on the surface with an external layer of chromium hydroxide. For longer times of passivation, the oxide layer is in a duplex form with an internal chromium oxide layer and an external layer of nickel hydroxide. The growth of the internal Cr{sub 2}O{sub 3} oxide layer has been fitted by three classical models (parabolic, logarithmic and inverse logarithmic laws) for the short passivation times, and the growth curves have been extrapolated to longer passivation periods. The comparison with the experimental results reveals that the kinetics of passivation of Alloy 600 in high temperature and high pressure water, for passivation times up to 400 hours, is well fitted by a logarithmic growth law. (authors)

Kinetics of passivation of a nickel-base alloy in high temperature water

International Nuclear Information System (INIS)

Machet, A.; Galtayries, A.; Zanna, S.; Marcus, P.; Jolivet, P.; Scott, P.; Foucault, M.; Combrade, P.

2004-01-01

The kinetics of passivation and the composition of the surface oxide layer, in high temperature and high pressure water, of a nickel-chromium-iron alloy (Alloy 600) have been investigated by X-ray Photoelectron Spectroscopy (XPS). The samples have been exposed for short (0.4 - 8.2 min) and longer (0 - 400 hours) time periods to high temperature (325 deg. C) and high pressure water (containing boron and lithium) under controlled hydrogen pressure. The experiments were performed in two types of autoclaves: a novel autoclave dedicated to short time periods and a classic static autoclave for the longer exposures. In the initial stage of passivation, a continuous ultra-thin layer of chromium oxide (Cr 2 O 3 ) is rapidly formed on the surface with an external layer of chromium hydroxide. For longer times of passivation, the oxide layer is in a duplex form with an internal chromium oxide layer and an external layer of nickel hydroxide. The growth of the internal Cr 2 O 3 oxide layer has been fitted by three classical models (parabolic, logarithmic and inverse logarithmic laws) for the short passivation times, and the growth curves have been extrapolated to longer passivation periods. The comparison with the experimental results reveals that the kinetics of passivation of Alloy 600 in high temperature and high pressure water, for passivation times up to 400 hours, is well fitted by a logarithmic growth law. (authors)

Nickel based alloys for molten salt applications in pyrochemical reprocessing applications

International Nuclear Information System (INIS)

Ningshen, S.; Ravi Shankar, A.; Rao, Ch. Jagadeeswara; Mallika, C.; Kamachi Mudali, U.

2016-01-01

Pyrochemical reprocessing route is one of the best option for reprocessing of spent metallic nuclear fuel from future fast breeder in many countries, especially in the US (Integral fast reactor, IFR), Russia (Research Institute of Atomic Reactors, RIAR), Japan, Korea and India. This technology with intrinsic nuclear proliferation resistance is regarded as one of the most promising nuclear fuel cycle technologies of the next-generation. However, the selection of materials of construction for pyrochemical reprocessing plants is challenging because of the extreme environments, i.e., high radiation, corrosive molten salt (LiCl-KCl, LiCl-KCl-CsCl, KCl-NaCl-MgCl 2 , etc.), reactive molten metals, and high temperature. Efforts have been made to develop compatible materials for various unit operations like salt preparation, electrorefining, cathode processing and alloy casting in pyrochemical reprocessing. Nickel and its alloy are the candidate materials for salt purification exposed to molten LiCl-KCl under Cl 2 bubbling, in air or ultra high purity argon environment. In the present study, the corrosion behavior of candidate materials like Inconel 600, Inconel 625, Inconel 690 exposed to molten LiCl-KCl eutectic salt environment at 500 to 600 °C have been carried out. The surface morphology of the exposed samples and scales were examined by SEM/EDX and XRD. The weight loss results indicated that Inconel 600 and Inconel 690 offer better corrosion resistance compared to Inconel 625 in air and chlorine environment. Higher corrosion of Inconel 625 is attributed to development of Mo rich salt layers. However, Ni base alloys exhibited a decreasing trend of weight loss with increasing time of exposure and weight gain was observed under UHP Ar environment. The mechanism of corrosion of Ni base alloys appeared to be due to formation of Cr rich and Ni rich layers of Cr 2 O 3 , NiO and spinel oxides at the surface and subsequent spallation. Based on the present studies, Inconel 690

Special features of nickel-molybdenum alloy electrodeposition onto screen-type cathodes

International Nuclear Information System (INIS)

Aleksandrova, G.S.; Varypaev, V.N.

1982-01-01

Electrolytic nickel-molybdenum alloy, which has a rather low hydrogen overpotential and high corrosion resistance, is of interest as cathode material in industrial electrolysis. Screen-type electrodes with a nickel-molybdenum coating can be used as nonconsumable cathodes in water-activated magnesium-alloy batteries

Effects of cobalt in nickel-base superalloys

Science.gov (United States)

Tien, J. K.; Jarrett, R. N.

1983-01-01

The role of cobalt in a representative wrought nickel-base superalloy was determined. The results show cobalt affecting the solubility of elements in the gamma matrix, resulting in enhanced gamma' volume fraction, in the stabilization of MC-type carbides, and in the stabilization of sigma phase. In the particular alloy studied, these microstructural and microchemistry changes are insufficient in extent to impact on tensile strength, yield strength, and in the ductilities. Depending on the heat treatment, creep and stress rupture resistance can be cobalt sensitive. In the coarse grain, fully solutioned and aged condition, all of the alloy's 17% cobalt can be replaced by nickel without deleteriously affecting this resistance. In the fine grain, partially solutioned and aged condition, this resistance is deleteriously affected only when one-half or more of the initial cobalt content is removed. The structure and property results are discussed with respect to existing theories and with respect to other recent and earlier findings on the impact of cobalt, if any, on the performance of nickel-base superalloys.

Phosphorus effect on structure and physical properties of iron-nickel alloys

International Nuclear Information System (INIS)

Berseneva, F.N.; Kalinin, V.M.; Rybalko, O.F.

1982-01-01

The structure and properties of iron-nickel alloys (30-50 % Ni) containing from 0.02 to 0.5 wt. % P have been investigated. It has been found that phosphorus solubility in iron-nickel alloys at most purified from impurities exceeds limiting solubility values usually observed for commercial alloys. Phosphide eutectics precipitation over the grain boundaries of studied alloys occurs but with phosphorus content equal 0.45 wt. %. The 0.4 wt. % P addition in invar alloys increases saturation magnetization and the Curie point and leads to a more homogeneous structure

Surface treatment for hydrogen storage alloy of nickel/metal hydride battery

Energy Technology Data Exchange (ETDEWEB)

Wu, M.-S.; Wu, H.-R.; Wang, Y.-Y.; Wan, C.-C. [National Tsing Hua Univ., Hsinchu (Taiwan). Dept. of Chemical Engineering

2000-04-28

The electrochemical performance of AB{sub 2}-type (Ti{sub 0.35}Zr{sub 0.65}Ni{sub 1.2}V{sub 0.6}Mn{sub 0.2}Cr{sub 0.2}) and AB{sub 5}-type (MmB{sub 4.3}(Al{sub 0.3}Mn{sub 0.4}){sub 0.5}) hydrogen storage alloys modified by hot KOH etching and electroless nickel coating has been investigated. It is found that the alloy modified with hot KOH solution shows quick activation but at the expense of cycle-life stability. The alloy coated with nickel was effectively improved in both cycle-life stability and discharge capacity. Both the exchange and limiting current densities were increased by modifying the alloys by hot KOH solution dipping or electroless nickel coating as compared with untreated alloy electrode. The electrode with higher exchange current density and limiting current density leads to increased high-rate dischargeability. A duplex surface modified alloy (i.e., alloy first treated with hot KOH solution and then coated with nickel) has been developed, which performs satisfactorily with respect to both quick activation and long cycle life. In addition, the high-rate dischargeability for the electrode with duplex surface modification is superior to that of electrode solely treated with KOH etching or Ni plating. (orig.)

Alloy spreading and filling of gaps in brazing of VDU-2 and KhN50VMTYuB heat resistant nickel alloys with VPr3K and VPr10 alloys

International Nuclear Information System (INIS)

Shapiro, A.E.; Podol'skij, B.A.; Lepisko, M.R.; Borzyak, A.G.; Moryakov, V.F.; Rostislavskaya, T.T.

1984-01-01

A study was made on contact interaction of VDU-2 and KhN50VMTYuB alloys with VPr3K and VPr10 alloys at 1325 and 1220 deg C in argon and industrial vacuum. The contact angles and wettability indexes were determined. The solders fill the vertical gaps of up to 0.25 mm width through 80 mm height. Spreading and filling of gaps proceeds better during soldering in argon with boron trifluoride addition as compared to soldering in industrial vacuum. VPr10 alloy is divided into two phases when wetting KhN50VMTYuB alloy: fusible one on the base of nickel-chromium-manganese solution and infusible one on the base of nickel-niobium eutectics. The square of fusible phase spreading is 2.5...3 times larger as compared to infusible one

Effects of deposition temperature on electrodeposition of zinc–nickel alloy coatings

International Nuclear Information System (INIS)

Qiao, Xiaoping; Li, Helin; Zhao, Wenzhen; Li, Dejun

2013-01-01

Highlights: ► Both normal and anomalous deposition can be realized by changing bath temperature. ► The Ni content in Zn–Ni alloy deposit increases sharply as temperature reach 60 °C. ► The abrupt change in coating composition is caused by the shift of cathodic potential. ► The deposition temperature has great effect on microstructure of Zn–Ni alloy deposit. -- Abstract: Zinc–nickel alloy coatings were electrodeposited on carbon steel substrates from the ammonium chloride bath at different temperatures. The composition, phase structure and morphology of these coatings were analyzed by energy dispersive spectrometer, X-ray diffractometer and scanning electron microscopy respectively. Chronopotentiometry and potentiostatic methods were also employed to analyze the possible causes of the composition and structure changes induced by deposition temperature. It has been shown that both normal and anomalous co-deposition of zinc and nickel could be realized by changing deposition temperature under galvanostatic conditions. The abrupt changes in the composition and phase structure of the zinc–nickel alloy coatings were observed when deposition temperature reached 60 °C. The sharply decrease of current efficiency for zinc–nickel co-deposition was also observed when deposition temperature is higher than 40 °C. Analysis of the partial current densities showed that the decrease of current efficiency with the rise of deposition temperature was due to the enhancement of the hydrogen evolution. It was also confirmed that the ennoblement of cathodic potential was the cause for the increase of nickel content in zinc–nickel alloy coatings as a result of deposition temperature rise. The good zinc–nickel alloy coatings with compact morphology and single γ phase could be obtained when the deposition temperature was fixed at 30–40 °C

Investigation into cathode polarization during deposition of rhodium-nickel and rhodium-indium alloys

International Nuclear Information System (INIS)

Evdokimova, N.V.; Byacheslavov, P.M.; Lokshtanova, O.G.

1979-01-01

The results of kinetic regularities experimental investigations during electrodeposition of rhodium-nickel and rhonium-indium alloys are presented. Methods of general and partial polarization curves have been used to show the nature of polarization during the rhonium-nickel and rhodium-indium alloys deposition. It is shown that indium into the rhodium-indium alloy and nickel into the rhodium-nickel alloy deposit with great depolarization ( PHIsub(In)sup(0)=-0.33B, PHIsub(Ni)sup(0)=-0.23B). Indium and nickel in pure form do not deposit from the electrolytes of the given composition (H 2 SO 4 - 50 g/l, HNH 2 SO 3 -10 g/l). The recalculation of partial polarization curve of indium precipitation into the rhodium-indium alloy in the mixed kinetics coordinates gives a straight line with 40 mV inclination angle. This corresponds to the delayed stage of the second electron addition with the imposition of diffusion limitations

Phases in lanthanum-nickel-aluminum alloys

International Nuclear Information System (INIS)

Mosley, W.C.

1992-01-01

Lanthanum-nickel-aluminum (LANA) alloys will be used to pump, store and separate hydrogen isotopes in the Replacement Tritium Facility (RTF). The aluminum content (y) of the primary LaNi 5 -phase is controlled to produce the desired pressure-temperature behavior for adsorption and desorption of hydrogen. However, secondary phases cause decreased capacity and some may cause undesirable retention of tritium. Twenty-three alloys purchased from Ergenics, Inc. for development of RTF processes have been characterized by scanning electron microscopy (SEM) and by electron microprobe analysis (EMPA) to determine the distributions and compositions of constituent phases. This memorandum reports the results of these characterization studies. Knowledge of the structural characteristics of these alloys is a useful first step in selecting materials for specific process development tests and in interpreting results of those tests. Once this information is coupled with data on hydrogen plateau pressures, retention and capacity, secondary phase limits for RTF alloys can be specified

Effects of alloying elements on nodular and uniform corrosion resistance of zirconium-based alloys

International Nuclear Information System (INIS)

Abe, Katsuhiro

1992-01-01

The effects of alloying and impurity elements (tin, iron, chromium, nickel, niobium, tantalum, oxygen, aluminum, carbon, nitrogen, silicon, and phosphorus) on the nodular and uniform corrosion resistance of zirconium-based alloys were studied. The improving effect of iron, nickel and niobium in nodular corrosion resistance were observed. The uniform corrosion resistance was also improved by nickel, niobium and tantalum. The effects of impurity elements, nitrogen, aluminum and phosphorus were negligibly small but increasing the silicon content seemed to improve slightly the uniform corrosion resistance. Hydrogen pick-up fraction were not changed by alloying and impurity elements except nickel. Nickel addition increased remarkably hydrogen pick-up fraction. Although the composition of secondary precipitates changed with contents of alloying elements, the correlation of composition of secondary precipitates to corrosion resistance was not observed. (author)

The development of hydrogen storage electrode alloys for nickel hydride batteries

Science.gov (United States)

Hong, Kuochih

The development of hydrogen storage electrode alloys in the 1980s resulted in the birth and growth of the rechargeable nickel hydride (Ni/MH) battery. In this paper we describe briefly a semi-empirical electrochemical/thermodynamic approach to develop/screen a hydrogen storage alloy for electrochemical application. More specifically we will discuss the AB x Ti/Zr-based alloys. Finally, the current state of the Ni/MH batteries including commercial manufacture processes, cell performance and applications is given.

Stress corrosion cracking of nickel alloys in bicarbonate and chloride solutions

International Nuclear Information System (INIS)

Ares, A. E.; Carranza, R. M.; Giordano, C. M.; Zadorozne, N. S.; Rebak, R.B.

2013-01-01

Alloy 22 is one of the candidates for the manufacture of high level radioactive waste containers. These containers provide services in natural environments characterized by multi-ionics solutions, it is estimated they could suffer three types of deterioration: general corrosion, localized corrosion (crevice corrosion) and stress corrosion cracking (SCC). It has been confirmed that the presence of bicarbonate at temperatures above 60°C and applied potentials around +400 mVSCE are necessary in order to produce cracking, . This susceptibility may be associated to the instability of the passive film formed and to the formation of an anodic current peak in the polarization curves in these media. Until now, it is unclear the role played by each alloying element (Ni, Cr or Mo) in the SCC susceptibility of Alloy 22 in these media The aim of this work is to evaluate the SCC susceptibility of nickel-based alloys in media containing bicarbonate and chloride ions, at high temperature. Slow Strain Rate Testing (SSRT) was conducted to samples of different alloys: 22 (Ni-Cr-Mo), 600 (Ni-Cr-Fe), 800H (Ni-Fe-Cr) y 201 (99.5% Ni).This tests were conducted in 1.1 mol/L NaHCO 3 +1.5 mol/L NaCl a 90°C and different applied potentials (+200mVSCE,+300 mVSCE, +400 mVSCE). These results were complemented with those obtained in a previous work, where we studied the anodic electrochemical behavior of nickel base alloys under the same conditions. It was found that alloy 22 showed a current peak in a potential range between +200 mVSCE and +300 mVSCE when immersed in bicarbonate ions containing solutions. This peak was attributed to the presence of chromium in the alloys. The SSRT showed that only alloy 22 has a clear indication of stress corrosion cracking. The current results suggested that the presence of an anodic peak in the polarization curves was not a sufficient condition for cracking. (author)

The Precipitation Processes and Mechanical Properties of Aged Inconel 718 Alloy After Annealing

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Maj P.

2017-09-01

Full Text Available Inconel 718 is a precipitation hardenable nickel-iron based superalloy. It has exceptionally high strength and ductility compared to other metallic materials. This is due to intense precipitation of the γ’ and γ” strengthening phases in the temperature range 650-850°C. The main purpose of the authors was to analyze the aging process in Inconel 718 obtained in accordance with AMS 5596, and its effect on the mechanical properties. Tensile and hardness tests were used to evaluate the mechanical properties, in the initial aging process and after reheating, as a function of temperature and time respectively in the ranges 650°-900°C and 5-480 min. In addition, to link the mechanical properties with the microstructure transmission microscopy observations were carried out in selected specimens. As a result, factors influencing the microstructure changes at various stages of strengthening were observed. The authors found that the γ’’ phase nucleates mostly homogenously in the temperature range 650-750°C, causing the greatest increase in strength. On the other hand, the γ’ and δ phases are formed heterogeneously at 850°C or after longer annealing in 800°C, which may weaken the material.

Solid solution strengthening and diffusion in nickel- and cobalt-based superalloys

Energy Technology Data Exchange (ETDEWEB)

Rehman, Hamad ur

2016-07-01

Nickel and cobalt-based superalloys with a γ-γ{sup '} microstructure are known for their excellent creep resistance at high temperatures. Their microstructure is engineered using different alloying elements, that partition either to the fcc γ matrix or to the ordered γ{sup '} phase. In the present work the effect of alloying elements on their segregation behaviour in nickel-based superalloys, diffusion in cobalt-based superalloys and the temperature dependent solid solution strengthening in nickel-based alloys is investigated. The effect of dendritic segregation on the local mechanical properties of individual phases in the as-cast, heat treated and creep deformed state of a nickel-based superalloy is investigated. The local chemical composition is characterized using Electron Probe Micro Analysis and then correlated with the mechanical properties of individual phases using nanoindentation. Furthermore, the temperature dependant solid solution hardening contribution of Ta, W and Re towards fcc nickel is studied. The room temperature hardening is determined by a diffusion couple approach using nanoindentation and energy dispersive X-ray analysis for relating hardness to the chemical composition. The high temperature properties are determined using compression strain rate jump tests. The results show that at lower temperatures, the solute size is prevalent and the elements with the largest size difference with nickel, induce the greatest hardening consistent with a classical solid solution strengthening theory. At higher temperatures, the solutes interact with the dislocations such that the slowest diffusing solute poses maximal resistance to dislocation glide and climb. Lastly, the diffusion of different technically relevant solutes in fcc cobalt is investigated using diffusion couples. The results show that the large atoms diffuse faster in cobalt-based superalloys similar to their nickel-based counterparts.

Solid solution strengthening and diffusion in nickel- and cobalt-based superalloys

International Nuclear Information System (INIS)

Rehman, Hamad ur

2016-01-01

Nickel and cobalt-based superalloys with a γ-γ ' microstructure are known for their excellent creep resistance at high temperatures. Their microstructure is engineered using different alloying elements, that partition either to the fcc γ matrix or to the ordered γ ' phase. In the present work the effect of alloying elements on their segregation behaviour in nickel-based superalloys, diffusion in cobalt-based superalloys and the temperature dependent solid solution strengthening in nickel-based alloys is investigated. The effect of dendritic segregation on the local mechanical properties of individual phases in the as-cast, heat treated and creep deformed state of a nickel-based superalloy is investigated. The local chemical composition is characterized using Electron Probe Micro Analysis and then correlated with the mechanical properties of individual phases using nanoindentation. Furthermore, the temperature dependant solid solution hardening contribution of Ta, W and Re towards fcc nickel is studied. The room temperature hardening is determined by a diffusion couple approach using nanoindentation and energy dispersive X-ray analysis for relating hardness to the chemical composition. The high temperature properties are determined using compression strain rate jump tests. The results show that at lower temperatures, the solute size is prevalent and the elements with the largest size difference with nickel, induce the greatest hardening consistent with a classical solid solution strengthening theory. At higher temperatures, the solutes interact with the dislocations such that the slowest diffusing solute poses maximal resistance to dislocation glide and climb. Lastly, the diffusion of different technically relevant solutes in fcc cobalt is investigated using diffusion couples. The results show that the large atoms diffuse faster in cobalt-based superalloys similar to their nickel-based counterparts.

Aluminium alloys containing iron and nickel

International Nuclear Information System (INIS)

Coriou, H.; Fournier, R.; Grall, L.; Hure, J.; Herenguel, J.; Lelong, P.

1958-01-01

The first part of this report addresses mechanism, kinetics and structure factors of aluminium alloys containing iron and nickel in water and high temperature steam. The studied alloys contain from 0.3 to 0.7 per cent of iron, and 0.2 to 1.0 per cent of nickel. Corrosion resistance and corrosion structure have been studied. The experimental installation, process and samples are presented. Corrosion structures in water at 350 C are identified and discussed (structure of corrosion products, structure of metal-oxide interface), and then in steam at different temperatures (350-395 C). Corrosion kinetics is experimentally studied (weight variation in time) in water at 350 C and in steam at different temperatures. Reactions occurring at over-heated steam (more than 400 C) are studied, and the case of welded alloys is also addressed. The second part addresses the metallurgical mechanism and processes influencing aluminium alloy resistance to corrosion by high temperature water as it appeared that separated phases protect the solid solution through a neighbourhood action. In order to avoid deep local corrosions, it seems necessary to multiply protective phases in an as uniform as possible way. Some processes enabling this result are described. They belong to conventional metallurgy or to powder metallurgy (with sintering and extrusion)

Interfacial failure in dissimilar weld joint of high boron 9% chromium steel and nickel-based alloy under high-temperature creep condition

Energy Technology Data Exchange (ETDEWEB)

Matsunaga, Tetsuya, E-mail: MATSUNAGA.Tetsuya@nims.go.jp; Hongo, Hiromichi, E-mail: HONGO.Hiromichi@nims.go.jp; Tabuchi, Masaaki, E-mail: TABUCHI.Masaaki@nims.go.jp

2017-05-17

The advanced ultra-supercritical (A-USC) power generation system is expected to become the next-generation base-load power station in Japan. Dissimilar weld joints between high-Cr heat-resistant steels and nickel-based alloys with a nickel-based filler metal (Alloy 82) will need to be adopted for this purpose. However, interfacial failure between the steels and weld metal has been observed under high-temperature creep conditions. Fractography and microstructure observations showed the failure initiated in a brittle manner by an oxide notch at the bottom of the U-groove. The fracture then proceeded along the bond line in a ductile manner with shallow dimples, where micro-Vickers hardness tests showed remarkable softening in the steel next to the bond line. In addition, the steel showed a much larger total elongation and reduction of area than the weld metal at low stresses under long-term creep conditions, leading to mismatch deformation at the interface. According to the results, it can be concluded that the interfacial failure between the 9Cr steels and Alloy 82 weld metal is initiated by an oxide notch and promoted by softening and the difference in the plasticity of the steels and weld metal.

Hydrogen storage in metallic hydrides: the hydrides of magnesium-nickel alloys

International Nuclear Information System (INIS)

Silva, E.P. da.

1981-01-01

The massive and common use of hydrogen as an energy carrier requires an adequate solution to the problem of storing it. High pressure or low temperatures are not entirely satisfactory, having each a limited range of applications. Reversible metal hydrides cover a range of applications intermediate to high pressure gas and low temperature liquid hydrogen, retaining very favorable safety and energy density characteristics, both for mobile and stationary applications. This work demonstrates the technical viability of storing hydrogen in metal hydrides of magnesium-nickel alloys. Also, it shows that technology, a product of science, can be generated within an academic environment, of the goal is clear, the demand outstanding and the means available. We review briefly theoretical models relating to metal hydride properties, specially the thermodynamics properties relevant to this work. We report our experimental results on hydrides of magnesium-nickel alloys of various compositions including data on structure, hydrogen storage capacities, reaction kinetics, pressure-composition isotherms. We selected a promising alloy for mass production, built and tested a modular storage tank based on the hydrides of the alloy, with a capacity for storing 10 Nm sup(3) of hydrogen of 1 atm and 20 sup(0)C. The tank weighs 46,3 Kg and has a volume of 21 l. (author)

Hydrogen-absorbing alloys for the nickel-metal hydride battery

Energy Technology Data Exchange (ETDEWEB)

Mingming Geng; Jianwen Han; Feng Feng [University of Windsor, Ontario (Canada). Mechanical and Materials Engineering; Northwood, D.O. [University of Windsor, Ontario (Canada). Mechanical and Materials Engineering]|[Ryerson Polytechnic University, Toronto (Canada)

1998-12-31

In recent years, owing to the rapid development of portable electronic and electrical appliances, the market for rechargeable batteries has increased at a high rate. The nickel-metal hydride battery (Ni/MH) is one of the more promising types, because of its high capacity, high-rate charge/discharge capability and non-polluting nature. This type of battery uses a hydrogen storage alloy as its negative electrode. The characteristics of the Ni/MH battery, including discharge voltage, high-rate discharge capability and charge/discharge cycle lifetime are mainly determined by the construction of the negative electrode and the composition of the hydrogen-absorbing alloy. The negative electrode of the Ni/MH battery described in this paper was made from a mixture of hydrogen-absorbing alloy, nickel powder and polytetrafluoroethylene (PTFE). A multicomponent MmNi{sub 5}-based alloy (Mm{sub 0.95}Ti{sub 0.05}Ni{sub 3.85} Co{sub 0.45}Mn{sub 0.35}Al{sub 0.35}) was used as the hydrogen-absorbing alloy. The discharge characteristics of the negative electrode, including discharge capacity, cycle lifetime, and polarization overpotential, were studied by means of electrochemical experiments and analysis. The decay of the discharge capacity for the Ni/MH battery (AA size, 1 Ah) was about 1% after 100 charge/discharge cycles and 10% after 500 charge/discharge cycles. (author)

TEM Study of High-Temperature Precipitation of Delta Phase in Inconel 718 Alloy

Directory of Open Access Journals (Sweden)

Moukrane Dehmas

2011-01-01

Full Text Available Inconel 718 is widely used because of its ability to retain strength at up to 650∘C for long periods of time through coherent metastable  Ni3Nb precipitation associated with a smaller volume fraction of  Ni3Al precipitates. At very long ageing times at service temperature,  decomposes to the stable Ni3Nb phase. This latter phase is also present above the  solvus and is used for grain control during forging of alloy 718. While most works available on precipitation have been performed at temperatures below the  solvus, it appeared of interest to also investigate the case where phase precipitates directly from the fcc matrix free of  precipitates. This was studied by X-ray diffraction and transmission electron microscopy (TEM. TEM observations confirmed the presence of rotation-ordered domains in plates, and some unexpected contrast could be explained by double diffraction due to overlapping phases.

Influence of Nickel Addition on Properties of Secondary AlSi7Mg0.3 Alloy

Directory of Open Access Journals (Sweden)

Richtárech L.

2015-06-01

Full Text Available This paper deals with influence on segregation of iron based phases on the secondary alloy AlSi7Mg0.3 microstructure by nickel. Iron is the most common and harmful impurity in aluminum casting alloys and has long been associated with an increase of casting defects. In generally, iron is associated with the formation of Fe-rich intermetallic phases. It is impossible to remove iron from melt by standard operations. Some elements eliminates iron by changing iron intermetallic phase morphology, decreasing its extent and by improving alloy properties. Realization of experiments and results of analysis show new view on solubility of iron based phases during melt preparation with higher iron content and influence of nickel as iron corrector of iron based phases.

Studies on influence of zinc immersion and fluoride on nickel electroplating on magnesium alloy AZ91D

International Nuclear Information System (INIS)

Zhang Ziping; Yu Gang; Ouyang Yuejun; He Xiaomei; Hu Bonian; Zhang Jun; Wu Zhenjun

2009-01-01

The effect of zinc immersion and the role of fluoride in nickel plating bath were mainly investigated in nickel electroplating on magnesium alloy AZ91D. The state of zinc immersion, the composition of zinc film and the role of fluoride in nickel plating bath were explored from the curves of open circuit potential (OCP) and potentiodynamic polarization, the images of scanning electron microscopy (SEM) and the patterns of energy dispersive X-ray (EDX). Results show that the optimum zinc film mixing small amount of Mg(OH) 2 and MgF 2 is obtained by zinc immersion for 30-90 s. The corrosion potential of magnesium alloy substrate attached zinc film will be increased in nickel plating bath and the quantity of MgF 2 sandwiched between magnesium alloy substrate and nickel coating will be reduced, which contributed to produce nickel coating with good performance. Fluoride in nickel plating bath serves as an activator of nickel anodic dissolution and corrosion inhibitor of magnesium alloy substrate. 1.0-1.5 mol dm -3 of F - is the optimum concentration range for dissolving nickel anode and protecting magnesium alloy substrate from over-corrosion in nickel plating bath. The nickel coating with good adhesion and high corrosion resistance on magnesium alloy AZ91D is obtained by the developed process of nickel electroplating. This nickel layer can be used as the rendering coating for further plating on magnesium alloys.

Photo-Electrochemical Effect of Zinc Addition on the Electrochemical Corrosion Potentials of Stainless Steels and Nickel Alloys in High Temperature Water

International Nuclear Information System (INIS)

Lee, Yi-Ching; Fong, Clinton; Fang-Chu, Charles; Chang, Ching

2012-09-01

Hydrogen water chemistry (HWC) is one of the main mitigating methods for stress corrosion cracking problem of reactor core stainless steel and nickel based alloy components. Zinc is added to minimize the radiation increase associated with HWC. However, the subsequently formed zinc-containing surface oxides may exhibit p-type semiconducting characteristics. Upon the irradiation of Cherenkov and Gamma ray in the reactor core, the ECP of stainless steels and nickel based alloys may shift in the anodic direction, possibly offsetting the beneficial effect of HWC. This study will evaluate the photo-electrochemical effect of Zinc Water Chemistry on SS304 stainless steel and Alloy 182 nickel based weld metal under simulated irradiated BWR water environments with UV illumination. The experimental results reveal that Alloy 182 nickel-based alloy generally possesses n-type semiconductor characteristics in both oxidizing NWC and reducing HWC conditions with zinc addition. Upon UV irradiation, the ECP of Alloy 182 will shift in the cathodic direction. In most conditions, SS304 will also exhibit n-type semiconducting properties. Only under hydrogen water chemistry, a weak p-type property may emerge. Only a slight upward shift in the anodic direction is detected when SS304 is illuminated with UV light. The potential influence of p-type semiconductor of zinc containing surface oxides is weak and the mitigation effect of HWC on the stress corrosion cracking is not adversely affected. (authors)

Method for electrodeposition of nickel--chromium alloys and coating of uranium

International Nuclear Information System (INIS)

Stromatt, R.W.; Lundquist, J.R.

1975-01-01

High-quality electrodeposits of nickel-chromium binary alloys in which the percentage of chromium is controlled can be obtained by the addition of a complexing agent such as ethylenediaminetetraacetic disodium salt to the plating solution. The nickel-chromium alloys were found to provide an excellent hydrogen barrier for the protection of uranium fuel elements. (U.S.)

Corrosion of stainless steels and nickel-base alloys in solutions of nitric acid and hydrofluoric acid

International Nuclear Information System (INIS)

Horn, E.M.; Renner, M.

1992-01-01

Reactions involving nitric acid may always result in the contamination of this acid with fluorides. In highly concentrted nitric acid, the presence of small amounts of HF will substantially reduce the corrosion of metallic materials. Mixtures consisting of hydrofluoric acid and hypo-azeotropic nitric acid on the other hand will strongly attack: the metal loss will markedly increase with increasing HNO 3 and HF concentrations as well as with rising temperatures. The investigation covered 12 stainless steel grades and nickel-base alloys. With constant HNO 3 content, corrosion rates will rise linearly when increasing the HF concentration. With constant HF concentration (0,25 M), corrosion rates will increase rapidly with increasing nitric acid concentration (from 0.3 M to 14.8 M). This can best be described by superimposing a linear function and a hyperbolic function that is reflecting the change in the HNO 3 content. Alloys containing as much chromium as possible (up to 46 wt.%) will exhibit the best corrosion resistance. Alloy NiCr30FeMo (Hastelloy alloy G-30) proved to be well suitable in this investigation. (orig.) [de

Determination of emissivity coefficient of heat-resistant super alloys and cemented carbide

Directory of Open Access Journals (Sweden)

Kieruj Piotr

2016-12-01

Full Text Available This paper presents the analysis of emissivity engineering materials according to temperature. Experiment is concerned on difficult to machine materials, which may be turned with laser assisting. Cylindrical samples made of nickel-based alloys Inconel 625, Inconel 718, Waspaloy and tungsten-carbides based on cobalt matrix were analyzed. The samples’ temperature in contact method was compared to the temperature measured by non-contact pyrometers. Based on this relative, the value of the emissivity coefficient was adjusted to the right indication of pyrometers.

Cerium Titanate Nano dispersoids in Ni-base ODS Alloy

Energy Technology Data Exchange (ETDEWEB)

Kang, Suk Hoon; Chun, Young-Bum; Rhee, Chang-Kyu; Jang, Jinsung [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Chung, Hee-Suk [Korea Basic Science Institute, Jeonju (Korea, Republic of)

2016-10-15

Oxide-dispersion-strengthened (ODS) nickel-base alloys have potential for use in rather demanding elevated-temperature environments, such as aircraft turbine engines, heat exchanger of nuclear reactor. For improved high temperature performance, several ODS alloys were developed which possess good elevated temperature strength and over-temperature capacity plus excellent static oxidation resistance. The high temperature strength of ODS alloys is due to the presence of a uniform dispersion of fine, inert particles. Ceria mixed oxides have been studied because of their application potential in the formation of nanoclusters. By first principle study, it was estimated that the formation energy of the Ce-O dimer with voids in the nickel base alloy is lower than other candidates. The result suggests that the dispersion of the Ceria mixed oxides can suppress the voiding or swelling behavior of nickel base alloy during neutron irradiation. In this study, the evolution of cerium titanate nano particles was investigated using in-situ TEM. It was found that the Ce{sub 2}Ti{sub 3}O{sub 9} phase was easily formed rather than remain as CeO{sub 2} during annealing; Ti was effective to form the finer oxide particles. Ce{sub 2}Ti{sub 3}O{sub 9} is expected to do the great roll as dispersoids in Ni-base alloy, contribute to achieve the better high temperature property, high swelling resistance during neutron radiation.

Microstructural and wear characteristics of cobalt free, nickel base intermetallic alloy deposited by laser cladding

International Nuclear Information System (INIS)

Awasthi, Reena; Kumar, Santosh; Viswanadham, C.S.; Srivastava, D.; Dey, G.K.; Limaye, P.K.

2011-01-01

This paper describes the microstructural and wear characteristics of Ni base intermetallic hardfacing alloy (Tribaloy-700) deposited on stainless steel-316 L substrate by laser cladding technique. Cobalt base hardfacing alloys have been most commonly used hardfacing alloys for application involving wear, corrosion and high temperature resistance. However, the high cost and scarcity of cobalt led to the development of cobalt free hardfacing alloys. Further, in the nuclear industry, the use of cobalt base alloys is limited due to the induced activity of long lived radioisotope 60 Co formed. These difficulties led to the development of various nickel and iron base alloys to replace cobalt base hardfacing alloys. In the present study Ni base intermetallic alloy, free of Cobalt was deposited on stainless steel- 316 L substrate by laser cladding technique. Traditionally, welding and thermal spraying are the most commonly employed hardfacing techniques. Laser cladding has been explored for the deposition of less diluted and fusion-bonded Nickel base clad layer on stainless steel substrate with a low heat input. The laser cladding parameters (Laser power density: 200 W/mm 2 , scanning speed: 430 mm/min, and powder feed rate: 14 gm/min) resulted in defect free clad with minimal dilution of the substrate. The microstructure of the clad layer was examined by Optical microscopy, Scanning electron microscopy, with energy dispersive spectroscopy. The phase analysis was performed by X-ray diffraction technique. The clad layer exhibited sharp substrate/clad interface in the order of planar, cellular, and dendritic from the interface upwards. Dilution of clad with Fe from substrate was very low passing from ∼ 15% at the interface (∼ 40 μm) to ∼ 6% in the clad layer. The clad layer was characterized by the presence of hexagonal closed packed (hcp, MgZn 2 type) intermetallic Laves phase dispersed in the eutectic of Laves and face centered cubic (fcc) gamma solid solution. The

Design criteria for rhenium-reduced nickel-based single-crystal alloys. Identification and computer-assisted conversion

International Nuclear Information System (INIS)

Goehler, Thomas

2016-01-01

In the present work, design criteria and property models for the creep strength optimization of rhenium-free nickel based single crystal Superalloys are investigated. The study focuses on a typical load condition of 1050 C and 150 MPa, which is representative for flight engine applications. Thereby the key aspect is to link chemical composition, manufacturing processes, microstructure formation and mechanistic understanding of dislocation creep through a computational materials engineering approach. Beside the positive effect of rhenium on solid solution hardening, a second mechanism in which rhenium increases high temperature creep strength is identified. It indirectly stabilizes precipitation hardening by reducing the coarsening kinetics of γ'-rafting. Five 1st and 2nd generation technical Superalloys show a comparable microstructure evolution for up to 2 % plastic elongation, while creep times differ by a factor of five. The application of a microstructure sensitive creep model shows that these coarsening processes can activate γ-cutting and thus lead to an increasing creep rate. Based on these calculations a threshold value of φ γ/γ' > 2,5 at 150 MPa is estimated. This ratio of matrix channel to raft thickness has been proofed for multiple positions by microstructure analysis of interrupted creep tests. The mechanism described previously can be decelerated by the enrichment of the γ-matrix with slow diffusing elements. The same principle also increases the solid solution strength of the γ-matrix. Therefore, the present work delivers an additional mechanistic explanation why creep properties of single phase nickel based alloys can be transferred to two phase technical Superalloys with rafted γ'-structure. Following, the best way to substitute both rhenium fundamental properties, namely a slow diffusion coefficient and a small solubility in g', has been investigated by means of CALPHAD-modeling. Only molybdenum and especially tungsten

Effect of surface treatments on stress corrosion cracking susceptibility of nickel base alloys

International Nuclear Information System (INIS)

Iwanami, Masaru; Kaneda, Junya; Tamako, Hiroaki; Hato, Hisamitsu; Takamoto, Shinichi

2009-01-01

Effect of surface treatment on SCC susceptibility of Ni base alloys was investigated. Cracks were observed in all grinding specimens in a creviced bent beam (CBB) test. On the other hand, no cracks occurred in shot peening (SP), water jet peening (WJP) specimens. It was indicated that these surface treatments effectively reduced the SCC susceptibility of nickel-base alloys. As a result of a residual stress test, the surface of specimens with grinding had high tensile residual stress. However, SP and WJP improved surface residual stress to compressive stress. The depth of the compressive effect of WJP was almost the same as that of SP. However, the surface hardness of WJP specimens differed from that of SP and it was found that WJP had less impact on surface hardening. This difference was consistent with their surface microstructures. The surface of SP specimens had clearly the deformation region, but the surface of WJP specimens was localized. (author)

Quantitative analysis of chromium concentration in nickel based alloys by laser induced breakdown spectroscopy at atmospheric pressure using a nanosecond ultraviolet Nd:YAG laser

International Nuclear Information System (INIS)

Gupta, G.P.; Suri, B.M.; Verma, A.; Sundararaman, M.; Unnikrishnan, V.K.; Alti, K.; Kartha, V.B.; Santhosh, C.

2010-01-01

Laser-induced breakdown spectroscopy (LIBS) has been well recognized as a simple, fast and direct analytical technique of elemental analysis of multi-element materials by a number of research groups all over the world. It is based on the focusing of a high-power pulsed laser beam with a power density > 100 MW/cm 2 onto a sample surface followed by optical emission spectroscopy of the plasma produced over the surface. In the present work, they have carried out the quantitative analysis of chromium in nickel-based-alloys using laser-induced breakdown spectroscopy (LIBS) in air at atmospheric pressure. In the present work the quantitative analysis of chromium in nickel-based-alloys using laser-induced break-down spectroscopy (LIBS) in air at atmospheric pressure has been carried out

Corrosion of Nickel-Based Alloys in Ultra-High Temperature Heat Transfer Fluid

Science.gov (United States)

Wang, Tao; Reddy, Ramana G.

2017-03-01

MgCl2-KCl binary system has been proposed to be used as high temperature reactor coolant. Due to its relatively low melting point, good heat capacity and excellent thermal stability, this system can also be used in high operation temperature concentrating solar power generation system as heat transfer fluid (HTF). The corrosion behaviors of nickel based alloys in MgCl2-KCl molten salt system at 1,000 °C were determined based on long-term isothermal dipping test. After 500 h exposure tests under strictly maintained high purity argon gas atmosphere, the weight loss and corrosion rate analysis were conducted. Among all the tested samples, Ni-201 demonstrated the lowest corrosion rate due to the excellent resistance of Ni to high temperature element dissolution. Detailed surface topography and corrosion mechanisms were also determined by using scanning electron microscopy (SEM) equipped with energy dispersive spectrometer (EDS).

Transpassive dissolution of alloy 625, chromium, nickel, and molybdenum in high-temperature solutions containing hydrochloric acid and oxygen

International Nuclear Information System (INIS)

Kritzer, P.; Boukis, N.; Dinjus, E.

2000-01-01

Coupons of nickel, molybdenum, chromium, and the nickel-based Alloy 625 (UNS 06625) were corroded in strongly oxidizing hydrochloric acid (HCl) solutions at 350 C and a pressure (p) of 24 MPa, with reaction times between 0.75 h and 50 h. For Alloy 625, the effect of surface roughness also was investigated. Nickel and molybdenum showed strong material loss after only 5 h of reaction as a result of the instability of the solid oxides formed under experimental conditions. The attack on chromium started at the grain boundaries. At longer reaction times, thick, spalling oxide layers formed on the surface. The attack on Alloy 625 also started at the grain boundaries and at inclusions leading to the formation of small pits. On polished surfaces, the growth of these pits occurred faster than on nonpolished surfaces, but fewer pits grew. Corrosion products formed at the surface consisted of oxygen and chromium. On isolated spots, nickel- and chlorine-containing products also were found

Electrochemical evaluation of zinc effect on the corrosion of nickel alloy in PWR solutions with increasing temperature

International Nuclear Information System (INIS)

Alvial M, Gaston; Neves, Celia F.C.; Schvartzman, Monica M.A.M.; Quinan, Marco Antonio D.

2007-01-01

The main objective for the addition of zinc acetate to the reactor coolant system of PWRs is to effect radiation dose rate reductions. However, zinc is also added as an approach to mitigate the occurrence or severity of primary water stress corrosion cracking of nickel alloy 600. The mechanism by which zinc affects the corrosion of austenitic nickel-base alloys is by incorporation of zinc into the spinel oxide corrosion films. The purpose of this work is to evaluate the influence of zinc on the corrosion behavior of the nickel alloy 600 in PWR chemical environment (1200 ppm B, 2.2 ppm Li, deoxygenated water) with increasing temperature at room pressure. Electrochemical tests (anodic potentiodynamic polarization and electrochemical impedance spectroscopy) were used to characterize the alloy 600. Two conditions were applied: 0 and 100 ppb zinc and the temperature range was 50 - 90 deg C, at ambient pressure. Potentiodynamic polarization was inefficient to present conclusive results. Impedance measurements showed single semicircle in the Nyquist plane suggesting reduction of the charge transference resistance in zinc-containing solutions. This effect is evident at 90 deg C suggesting prejudicial influence of zinc for the alloy 600 at room pressure. (author)

Mechanical properties test data of Alloy 718 for liquid metal fast breeder reactor applications

International Nuclear Information System (INIS)

Korth, G.E.

1983-01-01

Mechanical property test data are reported for Alloy 718 with two heat treatments: conventional heat treatment (CHT) for base metal and Idaho National Engineering Laboratory (INEL) heat treatment (IHT) for base and weld metal. Tests were conducted in air from 24 to 704 degree C and include elastic properties (Young's modulus, shear modulus, Poisson's ratio), tensile properties, creep-rupture properties, fatigue properties, creep-fatigue properties, and Charpy impact behavior. Effects of long term thermal aging at 538, 593, 649, and 704 degree C for times to 25,000 h are also reported for CHT material (tensile, creep-rupture, fatigue, and Charpy), and IHT material (tensile, and Charpy). 18 refs., 63 figs., 36 tabs

Tungsten wire--nickel base alloy composite development. Contractor report, 1 Jun 1974--29 Feb 1976

International Nuclear Information System (INIS)

Brentnall, W.D.; Moracz, D.J.

1976-03-01

Further development and evaluation of refractory wire reinforced nickel-base alloy composites is described. Emphasis was placed on evaluating thermal fatigue resistance as a function of matrix alloy composition, fabrication variables and reinforcement level and distribution. Tests for up to 1,000 cycles were performed, and the best system identified in this current work was 50v/o W/NiCrAlY. Improved resistance to thermal fatigue damage would be anticipated for specimens fabricated via optimized processing schedules. Other properties investigated included 1,093 C (2,000 F) stress rupture strength, impact resistance and static air oxidation. A composite consisting of 30v/o W--Hf--C alloy fibers in a NiCrAlY alloy matrix was shown to have a 100-hour stress rupture strength at 1,093 C (2,000 F) of 365 MN/m 2 (53 ksi) or a specific strength advantage of about 3:1 over typical D.S. eutectics

Study of superficial films and of electrochemical behaviour of some nickel base alloys and titanium base alloys in solution representation of granitic, argillaceous and salted ground waters

International Nuclear Information System (INIS)

Quang, K.V.; Da Cunha Belo, M.; Benabed, M.S.; Bourelier, F.; Jallerat, N.; Pari, F.L.

1985-01-01

The corrosion behaviour of the stainless steels 304, 316 Ti, 25Cr-20Ni-Mo-Ti, nickel base alloys Hastelloy C4, Inconel 625, Incoloy 800, Ti and Ti-0.2% Pd alloy has been studied in the aerated or deaerated solutions at 20 0 C and 90 0 C whose compositions are representative of interstitial ground waters: granitic or clay waters or salt brine. The electrochemical techniques used are voltametry, polarization resistance and complexe impedance measurements. Electrochemical data show the respective influence of the parameters such as temperature, solution composition and dissolved oxygen, addition of soluble species chloride, fluoride, sulfide and carbonates, on which depend the corrosion current density, the passivation and the pitting potential. The inhibition efficiency of carbonate and bicarbonate activities against pitting corrosion is determined. In clay water at 90 0 C, Ti and Ti-Pd show very high passivation aptitude and a broad passive potential range. Alloying Pd increases cathodic overpotential and also transpassive potential. It makes the alloy less sensitive to the temperature effect. Optical Glow Discharge Spectra show three parts in the composition depth profiles of surface films on alloys. XPS and SIMS spectrometry analyses are also carried out. Electron microscopy observation shows that passive films formed on Ti and Ti-Pd alloy have amorphous structure. Analysis of the alloy constituents dissolved in solutions, by radioactivation in neutrons, gives the order of magnitude of the Ni base alloy corrosion rates in various media. It also points out the preferential dissolution of alloying iron and in certain cases of chromium

Electron beam and laser surface alloying of Al-Si base alloys

International Nuclear Information System (INIS)

Vanhille, P.; Tosto, S.; Pelletier, J.M.; Issa, A.; Vannes, A.B.; Criqui, B.

1992-01-01

Surface alloying on aluminium-base alloys is achieved either by using an electron beam or a laser beam, in order to improve the mechanical properties of the near-surface region. A predeposit of nickel is first realized by plasma spraying. Melting of both the coating and part of the substrate produces a surface alloy with a fine, dendritic microstructure with a high hardness. Enhancement of this property requires an increase in the nickel content. Various problems occur during the formation of nickel-rich surface layers: incomplete homogenization owing to a progressive increase of the liquidus temperature, cracks owing to the brittleness of this hard suface alloy, formation of a plasma when experiments are carried out in a gaseous environment (laser surface alloying). Nevertheless, various kinds of surface layers may be achieved; for example very hard surface alloys (HV 0.2 =900), with a thickness of about 500-600 μm, or very thick surface alloys (e>2 mm), with a fairly good hardness (greater than 350 HV 0.2 ). Thus, it is possible to obtain a large variety of new materials by using high energy beams on aluminium substrates. (orig.)

Method for inhibiting corrosion of nickel-containing alloys

Science.gov (United States)

DeVan, J.H.; Selle, J.E.

Nickel-containing alloys are protected against corrosion by contacting the alloy with a molten alkali metal having dissolved therein aluminum, silicon or manganese to cause the formation of a corrosion-resistant intermetallic layer. Components can be protected by applying the coating after an apparatus is assembled.

Intermetallic Nickel-Titanium Alloys for Oil-Lubricated Bearing Applications

Science.gov (United States)

DellaCorte, C.; Pepper, S. V.; Noebe, R.; Hull, D. R.; Glennon, G.

2009-01-01

An intermetallic nickel-titanium alloy, NITINOL 60 (60NiTi), containing 60 wt% nickel and 40 wt% titanium, is shown to be a promising candidate material for oil-lubricated rolling and sliding contact applications such as bearings and gears. NiTi alloys are well known and normally exploited for their shape memory behavior. When properly processed, however, NITINOL 60 exhibits excellent dimensional stability and useful structural properties. Processed via high temperature, high-pressure powder metallurgy techniques or other means, NITINOL 60 offers a broad combination of physical properties that make it unique among bearing materials. NITINOL 60 is hard, electrically conductive, highly corrosion resistant, less dense than steel, readily machined prior to final heat treatment, nongalling and nonmagnetic. No other bearing alloy, metallic or ceramic encompasses all of these attributes. Further, NITINOL 60 has shown remarkable tribological performance when compared to other aerospace bearing alloys under oil-lubricated conditions. Spiral orbit tribometer (SOT) tests were conducted in vacuum using NITINOL 60 balls loaded between rotating 440C stainless steel disks, lubricated with synthetic hydrocarbon oil. Under conditions considered representative of precision bearings, the performance (life and friction) equaled or exceeded that observed with silicon nitride or titanium carbide coated 440C bearing balls. Based upon this preliminary data, it appears that NITINOL 60, despite its high titanium content, is a promising candidate alloy for advanced mechanical systems requiring superior and intrinsic corrosion resistance, electrical conductivity and nonmagnetic behavior under lubricated contacting conditions.

Progress in development of iron base alloys

International Nuclear Information System (INIS)

Zackay, V.V.; Parker, E.R.

1980-01-01

The ways of development of new iron base high-strength alloys are considered. Perspectiveness of ferritic steel strengthening with intermetallides (TaFe 2 , for instance) is shown. Favourable combination of plasticity, strength and fracture toughness in nickel-free iron-manganese alloys (16-20%) is also pointed out. A strength level of alloyed maraging steels can be achieved by changes in chemical composition and by proper heat treatments of low- and medium-alloyed steels

Mechanical and wear properties of pre-alloyed molybdenum P/M steels with nickel addition

Directory of Open Access Journals (Sweden)

Yamanoglu R.

2012-01-01

Full Text Available The aim of this study is to understand the effect of nickel addition on mechanical and wear properties of molybdenum and copper alloyed P/M steel. Specimens with three different nickel contents were pressed under 400 MPa and sintered at 1120ºC for 30 minutes then rapidly cooled. Microstructures and mechanical properties (bending strength, hardness and wear properties of the sintered specimens were investigated in detail. Metallographical investigations showed that the microstructures of consolidated specimens consist of tempered martensite, bainite, retained austenite and pores. It is also reported that the amount of pores varies depending on the nickel concentration of the alloys. Hardness of the alloys increases with increasing nickel content. Specimens containing 2% nickel showed minimum pore quantity and maximum wear resistance. The wear mechanism changed from abrasive wear at low nickel content to adhesive wear at higher nickel content.

Electrochemical and surface characterization of a nickel-titanium alloy

NARCIS (Netherlands)

Wever, Dirk; Veldhuizen, AG; de Vries, J; Busscher, HJ; Uges, DRA; van Horn, James

1998-01-01

For clinical implantation purposes of shape memory metals the nearly equiatomic nickel-titanium (NiTi) alloy is generally used. In this study, the corrosion properties and surface characteristics of this alloy were investigated and compared with two reference controls, AISI 316 LVM stainless steel

Stress corrosion cracking of nickel base alloys characterization and prediction

International Nuclear Information System (INIS)

Santarini, G.; Pinard-Legry, G.

1988-01-01

For many years, studies have been carried out in several laboratories to characterize the IGSCC (Intergranular Stress Corrosion Cracking) behaviour of nickel base alloys in aqueous environments. For their relative shortness, CERTs (Constant Extension Rate Tests) have been extensively used, especially at the Corrosion Department of the CEA. However, up to recently, the results obtained with this method remained qualitative. This paper presents a first approach to a quantitative interpretation of CERT results. The basic datum used is the crack trace depth distribution determined on a specimen section at the end of a CERT. It is shown that this information can be used for the calculation of initiation and growth parameters which quantitatively characterize IGSCC phenomenon. Moreover, the rationale proposed should lead to the determination of intrinsic cracking parameters, and so, to in-service behaviour prediction

Mechanodynamical analysis of nickel-titanium alloys for orthodontics application

International Nuclear Information System (INIS)

Arruda, Carlos do Canto

2002-01-01

Nickel-titanium alloys may coexist in more than one crystalline structure. There is a high temperature phase, austenite, and a low temperature phase, martensite. The metallurgical basis for the superelasticity and the shape memory effect relies in the ability of these alloys to transform easily from one phase to another. There are three essential factors for the orthodontist to understand nickel-titanium alloys behaviour: stress; deflection; and temperature. These three factors are related to each other by the stress-deflection, stress-temperature and deflection-temperature diagrams. This work was undertaken with the objective to analyse commercial nickel-titanium alloys for orthodontics application, using the dynamical mechanical analyser - DMA. Four NiTi 0,017 X 0,025'' archwires were studied. The archwires were Copper NiTi 35 deg C (Ormco), Neo Sentalloy F200 (GAC), Nitinol Superelastic (Unitek) and NiTi (GAC). The different mechanodynamical properties such as elasticity and damping moduli were evaluated. Each commercial material was evaluated with and without a 1 N static force, aiming to evaluate phase transition temperature variation with stress. The austenitic to martensitic phase ratio, for the experiments without static force, was in the range of 1.59 to 1.85. For the 1 N static force tests the austenitic to martensitic phase ratio, ranged from 1.28 to 1.57 due to the higher martensite elasticity modulus. With elastic modulus variation with temperature behaviour, the orthodontist has the knowledge of the force variation applied in the tooth in relation to the oral cavity temperature change, for nickel-titanium alloys that undergo phase transformation. The damping capacity of the studied alloys depends on the materials state: martensitic phase; austenitic phase or during phase transformation. The martensitic phase shows higher dumping capacity. During phase transformation, an internal friction peak may be observed for the CuNiTi 35 deg C and Neo Sentalloy F

Detection of creep damage in a nickel base superalloy using NDE techniques

International Nuclear Information System (INIS)

Carreon, H.; Mora, B.; Barrera, G.

2009-10-01

Due to elevated temperatures, excessive stresses and severed corrosion conditions, turbine engine components are subject to creep processes that limit the components life such as a turbine bucket. The failure mechanism of a turbine bucket is related primarily to creep and corrosion and secondarily to thermal fatigue. As a result, it is desirable to assess the current conditions of such turbine component. This study uses the eddy current nondestructive evaluation technique in an effort to monitor the creep damage in a nickel base super-alloy, turbine bucket after service. The experimental results show an important electrical conductivity variation in eddy current images on the creep damage zone of nickel base super-alloy samples cut from a turbine bucket. Thermoelectric power measurements were also conducted in order to obtain a direct correlation between the presence of material changes due to creep damage and the electrical conductivity measurements. This research work shows an alternative non-destructive method in order to detect creep damage in a nickel base super-alloy turbine bucket. (Author)

Recovery of aluminium, nickel-copper alloys and salts from spent fluorescent lamps.

Science.gov (United States)

Rabah, Mahmoud A

2004-01-01

This study explores a combined pyro-hydrometallurgical method to recover pure aluminium, nickel-copper alloy(s), and some valuable salts from spent fluorescent lamps (SFLs). It also examines the safe recycling of clean glass tubes for the fluorescent lamp industry. Spent lamps were decapped under water containing 35% acetone to achieve safe capture of mercury vapour. Cleaned glass tubes, if broken, were cut using a rotating diamond disc to a standard shorter length. Aluminium and copper-nickel alloys in the separated metallic parts were recovered using suitable flux to decrease metal losses going to slag. Operation variables affecting the quality of the products and the extent of recovery with the suggested method were investigated. Results revealed that total loss in the glass tube recycling operation was 2% of the SFLs. Pure aluminium meeting standard specification DIN 1712 was recovered by melting at 800 degrees C under sodium chloride/carbon flux for 20 min. Standard nickel-copper alloys with less than 0.1% tin were prepared by melting at 1250 degrees C using a sodium borate/carbon flux. De-tinning of the molten nickel-copper alloy was carried out using oxygen gas. Tin in the slag as oxide was recovered by reduction using carbon or hydrogen gas at 650-700 degrees C. Different valuable chloride salts were also obtained in good quality. Further research is recommended on the thermodynamics of nickel-copper recovery, yttrium and europium recovery, and process economics.

Recovery of aluminium, nickel-copper alloys and salts from spent fluorescent lamps

International Nuclear Information System (INIS)

Rabah, Mahmoud A.

2004-01-01

This study explores a combined pyro-hydrometallurgical method to recover pure aluminium, nickel-copper alloy(s), and some valuable salts from spent fluorescent lamps (SFLs). It also examines the safe recycling of clean glass tubes for the fluorescent lamp industry. Spent lamps were decapped under water containing 35% acetone to achieve safe capture of mercury vapour. Cleaned glass tubes, if broken, were cut using a rotating diamond disc to a standard shorter length. Aluminium and copper-nickel alloys in the separated metallic parts were recovered using suitable flux to decrease metal losses going to slag. Operation variables affecting the quality of the products and the extent of recovery with the suggested method were investigated. Results revealed that total loss in the glass tube recycling operation was 2% of the SFLs. Pure aluminium meeting standard specification DIN 1712 was recovered by melting at 800 deg. C under sodium chloride/carbon flux for 20 min. Standard nickel-copper alloys with less than 0.1% tin were prepared by melting at 1250 deg. C using a sodium borate/carbon flux. De-tinning of the molten nickel-copper alloy was carried out using oxygen gas. Tin in the slag as oxide was recovered by reduction using carbon or hydrogen gas at 650-700 deg. C. Different valuable chloride salts were also obtained in good quality. Further research is recommended on the thermodynamics of nickel-copper recovery, yttrium and europium recovery, and process economics

Wear of carbide inserts with complex surface treatment when milling nickel alloy

Science.gov (United States)

Fedorov, Sergey; Swe, Min Htet; Kapitanov, Alexey; Egorov, Sergey

2018-03-01

One of the effective ways of strengthening hard alloys is the creating structure layers on their surface with the gradient distribution of physical and mechanical properties between the wear-resistant coating and the base material. The article discusses the influence of the near-surface layer which is modified by low-energy high-current electron-beam alloying and the upper anti-friction layer in a multi-component coating on the wear mechanism of the replaceable multifaceted plates in the dry milling of the difficult to machine nickel alloys.

Synthesis of Complex-Alloyed Nickel Aluminides from Oxide Compounds by Aluminothermic Method

Directory of Open Access Journals (Sweden)

Victor Gostishchev

2018-06-01

Full Text Available This paper deals with the investigation of complex-alloyed nickel aluminides obtained from oxide compounds by aluminothermic reduction. The aim of the work was to study and develop the physicochemical basis for obtaining complex-alloyed nickel aluminides and their application for enhancing the properties of coatings made by electrospark deposition (ESD on steel castings, as well as their use as grain refiners for tin bronze. The peculiarities of microstructure formation of master alloys based on the Al–TM (transition metal system were studied using optical, electronic scanning microscopy and X-ray spectral microanalysis. There were regularities found in the formation of structural components of aluminum alloys (Ni–Al, Ni-Al-Cr, Ni-Al-Mo, Ni-Al-W, Ni-Al-Ti, Ni-Cr-Mo-W, Ni-Al-Cr-Mo-W-Ti, Ni-Al-Cr-V, Ni-Al-Cr-V-Mo and changes in their microhardness, depending on the composition of the charge, which consisted of oxide compounds, and on the amount of reducing agent (aluminum powder. It is shown that all the alloys obtained are formed on the basis of the β phase (solid solution of alloying elements in nickel aluminide and quasi-eutectic, consisting of the β′ phase and intermetallics of the alloying elements. The most effective alloys, in terms of increasing microhardness, were Al-Ni-Cr-Mo-W (7007 MPa and Al-Ni-Cr-V-Mo (7914 MPa. The perspective is shown for applying the synthesized intermetallic master alloys as anode materials for producing coatings by electrospark deposition on steel of C1030 grade. The obtained coatings increase the heat resistance of steel samples by 7.5 times, while the coating from NiAl-Cr-Mo-W alloy remains practically nonoxidized under the selected test conditions. The use of NiAl intermetallics as a modifying additive (0.15 wt. % in tin bronze allows increasing the microhardness of the α-solid solution by 1.9 times and the microhardness of the eutectic (α + β phase by 2.7 times.

dK/da effects on the SCC growth rates of nickel base alloys in high-temperature water

Science.gov (United States)

Chen, Kai; Wang, Jiamei; Du, Donghai; Andresen, Peter L.; Zhang, Lefu

2018-05-01

The effect of dK/da on crack growth behavior of nickel base alloys has been studied by conducting stress corrosion cracking tests under positive and negative dK/da loading conditions on Alloys 690, 600 and X-750 in high temperature water. Results indicate that positive dK/da accelerates the SCC growth rates, and the accelerating effect increases with dK/da and the initial CGR. The FRI model was found to underestimate the dK/da effect by ∼100X, especially for strain hardening materials, and this underscores the need for improved insight and models for crack tip strain rate. The effect of crack tip strain rate and dK/dt in particular can explain the dK/da accelerating effect.

The determination of sulphur in copper, nickel and aluminium alloys by proton activation analysis

International Nuclear Information System (INIS)

Vandecasteele, C.; Dewaele, J.; Esprit, M.; Goethals, P.

1981-01-01

The 34 S(p,n) 34 sup(m)Cl reaction, induced by 13 MeV protons is used for the determination of sulphur in copper, nickel and aluminium alloys. The 34 sup(m)Cl is separated by repeated precipitation as silver chloride. The results obtained were resp. 3.08 +- 0.47, 1.47 +- 0.17 and -1 for copper, nickel and aluminium alloys. (orig.)

Oxide films in laser additive manufactured Inconel 718

International Nuclear Information System (INIS)

Zhang, Y.N.; Cao, X.; Wanjara, P.; Medraj, M.

2013-01-01

A continuous-wave 5 kW fiber laser welding system was used in conduction mode to deposit Inconel® alloy 718 (IN718) by employing filler wire on as-serviced IN718 parent material (PM) substrates. The direct laser deposited (DLD) coupons and as-serviced IN718 PM were then evaluated through tensile testing. To understand the failure mechanisms, the tensile fracture surfaces of the as-serviced IN718 PM, DLD and DLD-PM samples were analyzed using scanning electron microscopy. The fracture surfaces revealed the presence of both Al 2 O 3 and Cr 2 O 3 films, although the latter was reasoned to be the main oxide in IN718. Both the experimental observations and thermodynamic analysis indicated that oxidation of some alloying elements in IN718 cannot be completely avoided during manufacturing, whether in the liquid state under vacuum (for casting, the electron beam melting, welding and/or deposition) or with inert gas protection (for welding or laser deposition). The exposed surface of the oxide film on the fracture surface has poor wetting with the metal and thus can constitute a lack of bonding or a crack with either the metal and/or another non-wetted side of the oxide film. On the other hand, the wetted face of the oxide film has good atom-to-atom contact with the metal and may nucleate some intermetallic compounds, such as Laves, Ni 3 Nb-δ, Nb-rich MC and γ′ compounds. The potential of their nucleation on Cr 2 O 3 was assessed using planar disregistry. Coherent planes were found between these intermetallics and Cr 2 O 3

Corrosion resistance of nickel alloys with chromium and silicon to the red fuming nitric acid

International Nuclear Information System (INIS)

Gurvich, L.Ya.; Zhirnov, A.D.

1994-01-01

Corrosion and electrochemical behaviour of binary Ni-Cr, Ni-Si nickel and ternary Ni-Cr-Si alloys in the red fuming nitric acid (RFNA) (8-% of HNO 3 +20% of N 2 O 4 ) is studied. It is shown that nickel alloying with chromium improves its corrosion resistance to the red fuming nitric acid. Nickel alloying with silicon in quantities of up to 5 % reduces, and up to 10%-increases abruptly the corrosion resistance with subsequent decrease of the latter after the further increase of concentration. Ni-15% of Cr alloy alloying with silicon increases monotonously the corrosion resistance. 10 refs., 7 figs., 3 tabs

LASER CLADDING ON ALUMINIUM BASE ALLOYS

OpenAIRE

Pilloz , M.; Pelletier , J.; Vannes , A.; Bignonnet , A.

1991-01-01

laser cladding is often performed on iron or titanium base alloys. In the present work, this method is employed on aluminum alloys ; nickel or silicon are added by powder injection. Addition of silicon leads to sound surface layers, but with moderated properties, while the presence of nickel induces the formation of hard intermetallic compounds and then to an attractive hardening phenomena ; however a recovery treatment has to be carried out, in order to eliminate porosity in the near surface...

Evolution of Nickel-titanium Alloys in Endodontics.

Science.gov (United States)

Ounsi, Hani F; Nassif, Wadih; Grandini, Simone; Salameh, Ziad; Neelakantan, Prasanna; Anil, Sukumaran

2017-11-01

To improve clinical use of nickel-titanium (NiTi) endodontic rotary instruments by better understanding the alloys that compose them. A large number of engine-driven NiTi shaping instruments already exists on the market and newer generations are being introduced regularly. While emphasis is being put on design and technique, manufacturers are more discreet about alloy characteristics that dictate instrument behavior. Along with design and technique, alloy characteristics of endodontic instruments is one of the main variables affecting clinical performance. Modification in NiTi alloys is numerous and may yield improvements, but also drawbacks. Martensitic instruments seem to display better cyclic fatigue properties at the expense of surface hardness, prompting the need for surface treatments. On the contrary, such surface treatments may improve cutting efficiency but are detrimental to the gain in cyclic fatigue resistance. Although the design of the instrument is vital, it should in no way cloud the importance of the properties of the alloy and how they influence the clinical behavior of NiTi instruments. Dentists are mostly clinicians rather than engineers. With the advances in instrumentation design and alloys, they have an obligation to deal more intimately with engineering consideration to not only take advantage of their possibilities but also acknowledge their limitations.

Controlling pool depth during VAR of Alloy 718

Science.gov (United States)

Lopez, F.; Beaman, J.; Williamson, R.; Evans, D.

2016-07-01

A longtime goal of superalloy producers has been to control the geometry of the liquid pool in solidifying ingots. Accurate pool depth control at appropriate values is expected to result in ingots free of segregation defects. This article describes an industrial VAR experiment in which a 430mm (17 in) diameter Alloy 718 electrode was melted into a 510mm (20 in) ingot. In the experiment, the depth of the liquid pool at the mid-radius was controlled to three different set-points: 137 mm (nominal), 193 mm (deep) and 118 mm (shallow). At each level, the pool depth was marked by a power cutback of several minutes. The ingot was sectioned and longitudinal slices were cut out. Analysis of the photographed ingot revealed that accurate control was obtained for both the nominal and deep pool cases, while the third one was not conclusive.

Effect of preconditioning cobalt and nickel based dental alloys with Bacillus sp. extract on their surface physicochemical properties and theoretical prediction of Candida albicans adhesion

International Nuclear Information System (INIS)

Balouiri, Mounyr; Bouhdid, Samira; Sadiki, Moulay; Ouedrhiri, Wessal; Barkai, Hassan; El Farricha, Omar; Ibnsouda, Saad Koraichi; Harki, El Houssaine

2017-01-01

Biofilm formation on dental biomaterials is implicated in various oral health problems. Thus the challenge is to prevent the formation of this consortium of microorganisms using a safe approach such as antimicrobial and anti-adhesive natural products. Indeed, in the present study, the effects of an antifungal extract of Bacillus sp., isolated from plant rhizosphere, on the surface physicochemical properties of cobalt and nickel based dental alloys were studied using the contact angle measurements. Furthermore, in order to predict the adhesion of Candida albicans to the treated and untreated dental alloys, the total free energy of adhesion was calculated based on the extended Derjaguin-Landau-Verwey-Overbeek approach. Results showed hydrophobic and weak electron-donor and electron-acceptor characteristics of both untreated dental alloys. After treatment with the antifungal extract, the surface free energy of both dental alloys was influenced significantly, mostly for cobalt based alloy. In fact, treated cobalt based alloy became hydrophilic and predominantly electron donating. Those effects were time-dependent. Consequently, the total free energy of adhesion of C. albicans to this alloy became unfavorable after treatment with the investigated microbial extract. A linear relationship between the electron-donor property and the total free energy of adhesion has been found for both dental alloys. Also, a linear relationship has been found between this latter and the hydrophobicity for the cobalt based alloy. However, the exposure of nickel based alloy to the antifungal extract failed to produce the same effect. - Highlights: • Assessment of dental alloys physicochemical properties using contact angle method • Evaluation for the first time of microbial coating impact on dental alloys surface • Decrease of hydrophobicity of treated cobalt-chromium alloy with antifungal extract • Increase of Lewis base property of treated cobalt-chromium with treatment �

Effect of preconditioning cobalt and nickel based dental alloys with Bacillus sp. extract on their surface physicochemical properties and theoretical prediction of Candida albicans adhesion

Energy Technology Data Exchange (ETDEWEB)

Balouiri, Mounyr, E-mail: b.mounyr@gmail.com [Faculté des Sciences et Techniques, Université Sidi Mohamed Ben Abdellah, BP 2202, 30007 Fez (Morocco); Bouhdid, Samira [Faculté des Sciences de Tétouan, Université Abdelmalek Essaadi, Avenue de Sebta, Mhannech II, 93002 Tétouan (Morocco); Sadiki, Moulay; Ouedrhiri, Wessal; Barkai, Hassan; El Farricha, Omar [Faculté des Sciences et Techniques, Université Sidi Mohamed Ben Abdellah, BP 2202, 30007 Fez (Morocco); Ibnsouda, Saad Koraichi [Faculté des Sciences et Techniques, Université Sidi Mohamed Ben Abdellah, BP 2202, 30007 Fez (Morocco); Cité de l' innovation, Université Sidi Mohamed Ben Abdellah, BP 2626, 30007 Fez (Morocco); Harki, El Houssaine [Faculté des Sciences et Techniques, Université Sidi Mohamed Ben Abdellah, BP 2202, 30007 Fez (Morocco)

2017-02-01

Biofilm formation on dental biomaterials is implicated in various oral health problems. Thus the challenge is to prevent the formation of this consortium of microorganisms using a safe approach such as antimicrobial and anti-adhesive natural products. Indeed, in the present study, the effects of an antifungal extract of Bacillus sp., isolated from plant rhizosphere, on the surface physicochemical properties of cobalt and nickel based dental alloys were studied using the contact angle measurements. Furthermore, in order to predict the adhesion of Candida albicans to the treated and untreated dental alloys, the total free energy of adhesion was calculated based on the extended Derjaguin-Landau-Verwey-Overbeek approach. Results showed hydrophobic and weak electron-donor and electron-acceptor characteristics of both untreated dental alloys. After treatment with the antifungal extract, the surface free energy of both dental alloys was influenced significantly, mostly for cobalt based alloy. In fact, treated cobalt based alloy became hydrophilic and predominantly electron donating. Those effects were time-dependent. Consequently, the total free energy of adhesion of C. albicans to this alloy became unfavorable after treatment with the investigated microbial extract. A linear relationship between the electron-donor property and the total free energy of adhesion has been found for both dental alloys. Also, a linear relationship has been found between this latter and the hydrophobicity for the cobalt based alloy. However, the exposure of nickel based alloy to the antifungal extract failed to produce the same effect. - Highlights: • Assessment of dental alloys physicochemical properties using contact angle method • Evaluation for the first time of microbial coating impact on dental alloys surface • Decrease of hydrophobicity of treated cobalt-chromium alloy with antifungal extract • Increase of Lewis base property of treated cobalt-chromium with treatment �

Graph theory and binary alloys passivated by nickel

International Nuclear Information System (INIS)

McCafferty, E.

2005-01-01

The passivity of a nickel binary alloy is considered in terms of a network of -Ni-O-Ni- bridges in the oxide film, where Ni is the component of the binary alloy which produces passivity. The structure of the oxide is represented by a mathematical graph, and graph theory is used to calculate the connectivity of the oxide, given by the product of the number of edges in the graph and the Randic index. A stochastic calculation is employed to insert ions of the second metal into the oxide film so as to disrupt the connectivity of the -Ni-O-Ni- network. This disruption occurs at a critical ionic concentration of the oxide film. Mathematical relationships are developed for the introduction of a general ion B +n into the oxide film, and critical ionic compositions are calculated for oxide films on the nickel binary alloys. The notation B refers to any metal B which produces B +n ions in the oxide film, where +n is the oxidation number of the ion. The results of this analysis for Fe-Ni and Cu-Ni binary alloys are in good agreement with experimental results

Mechanical Behaviour of Inconel 718 Thin-Walled Laser Welded Components for Aircraft Engines

Directory of Open Access Journals (Sweden)

Enrico Lertora

2014-01-01

Full Text Available Nickel alloys are very important in many aerospace applications, especially to manufacture gas turbines and aero engine components, where high strength and temperature resistance are necessary. These kinds of alloys have to be welded with high energy density processes, in order to preserve their high mechanical properties. In this work, CO2 laser overlap joints between Inconel 718 sheets of limited thickness in the absence of postweld heat treatment were made. The main application of this kind of joint is the manufacturing of a helicopter engine component. In particular the aim was to obtain a specific cross section geometry, necessary to overcome the mechanical stresses found in these working conditions without failure. Static and dynamic tests were performed to assess the welds and the parent material fatigue life behaviour. Furthermore, the life trend was identified. This research pointed out that a full joint shape control is possible by choosing proper welding parameters and that the laser beam process allows the maintenance of high tensile strength and ductility of Inconel 718 but caused many liquation microcracks in the heat affected zone (HAZ. In spite of these microcracks, the fatigue behaviour of the overlap welds complies with the technical specifications required by the application.

Microstructure and corrosion behavior of electrodeposited nano-crystalline nickel coating on AZ91 Mg alloy

Energy Technology Data Exchange (ETDEWEB)

Zarebidaki, Arman, E-mail: arman.zare@iauyazd.ac.ir; Mahmoudikohani, Hassan, E-mail: hassanmahmoudi.k@gmail.com; Aboutalebi, Mohammad-Reza

2014-12-05

Highlights: • Activation, zincating, and Cu electrodeposition were used as pretreatment processes for electrodeposition of nickel coatings. • Nano-crystalline nickel coatings were successfully electrodeposited onto the AZ91 Mg alloys. • Effect of nickel electrodeposited coating on the corrosion resistance of AZ91 Mg alloy has been studied. - Abstract: In order to enhance the corrosion resistance, nickel coating was electrodeposited onto AZ91 Mg alloy. Activation, zincating, and Cu electrodeposition used as pretreatment processes for better adhesion and corrosion performance of the nickel over layer. The corrosion properties of the AZ91 Mg alloy, nickel electroplated AZ91 Mg alloy, and pure nickel was assessed via polarization and electrochemical impedance spectroscopy (EIS) methods in 3.5 wt% NaCl solution. Moreover, the structure of the coating was investigated by means of X-ray diffraction, whereas specimen’s morphology and elemental composition were analyzed using scanning electron microscope (SEM) equipped with energy dispersive spectrometer (EDS). Measurements revealed that the coating has a nano-crystalline structure with the grain size of 95 nm. Corrosion results showed superior corrosion resistance for the coated AZ91 Mg alloy as the corrosion current density decreased from 2.5 × 10{sup −4} A cm{sup −2}, for the uncoated sample, to 1.5 × 10{sup −5} A cm{sup −2}, for coated specimen and the corrosion potential increased from −1.55 V to −0.98 V (vs. Ag/AgCl) at the same condition.

Influence of the alloying effect on nickel K-shell fluorescence yield in Ni Si alloys

Science.gov (United States)

Kalayci, Y.; Agus, Y.; Ozgur, S.; Efe, N.; Zararsiz, A.; Arikan, P.; Mutlu, R. H.

2005-02-01

Alloying effects on the K-shell fluorescence yield ωK of nickel in Ni-Si binary alloy system have been studied by energy dispersive X-ray fluorescence. It is found that ωK increases from pure Ni to Ni 2Si and then decreases from Ni 2Si to NiSi. These results are discussed in terms of d-occupation number on the Ni site and it is concluded that electronic configuration as a result of p-d hybridization explain qualitatively the observed variation of ωK in Ni-Si alloys.

Relationship of Powder Feedstock Variability to Microstructure and Defects in Selective Laser Melted Alloy 718

Science.gov (United States)

Smith, T. M.; Kloesel, M. F.; Sudbrack, C. K.

2017-01-01

Powder-bed additive manufacturing processes use fine powders to build parts layer by layer. For selective laser melted (SLM) Alloy 718, the powders that are available off-the-shelf are in the 10-45 or 15-45 micron size range. A comprehensive investigation of sixteen powders from these typical ranges and two off-nominal-sized powders is underway to gain insight into the impact of feedstock on processing, durability and performance of 718 SLM space-flight hardware. This talk emphasizes an aspect of this work: the impact of powder variability on the microstructure and defects observed in the as-fabricated and full heated material, where lab-scale components were built using vendor recommended parameters. These typical powders exhibit variation in composition, percentage of fines, roughness, morphology and particle size distribution. How these differences relate to the melt-pool size, porosity, grain structure, precipitate distributions, and inclusion content will be presented and discussed in context of build quality and powder acceptance.

Evaluation of notch effects in low cycle fatigue of alloy 718 using critical distances

Directory of Open Access Journals (Sweden)

Eriksson Robert

2018-01-01

Full Text Available Gas turbine disks contain many notch-like features acting as stress raisers. The fatigue life based on the notch root stress may be overly conservative as the steep stress gradient in front of the notch may give rise to so-called notch support. In the current work, the theory of critical distances was applied to the prediction of the total fatigue life of low cycle fatigued, notched specimens made from alloy 718. The fatigue tests were performed at 450 °C and 550 °C. It was found that, for lives shorter than 5000–10000 cycles, the notched specimens had longer lives than would have been expected based on the notch root strain. For lives longer than 5000–10000 cycles, there were no notch support. The life prediction for notched specimens could be significantly improved by basing the prediction on the strain chosen some distance from the notch (the critical distance. An expression for calculating the critical distance based on the notch root strain was suggested.

In situ observation of high temperature tensile deformation and low cycle fatigue response in a nickel-base superalloy

Energy Technology Data Exchange (ETDEWEB)

Lu, Xudong, E-mail: lxdong0700@hotmail.com; Du, Jinhui; Deng, Qun

2013-12-20

High temperature tension and low cycle fatigue experiments of IN718 alloy have been performed in the electro-hydraulic servo system with scanning electron microscope at 455 °C. Fatigue crack initiation and propagation process are investigated in situ. Results show that the carbide and twin grain are the crack source of the low cycle fatigue of IN718 alloy, and the low cycle fatigue life of the alloy increases with the decrease in grain size.

Development of high-capacity nickel-metal hydride batteries using superlattice hydrogen-absorbing alloys

International Nuclear Information System (INIS)

Yasuoka, Shigekazu; Magari, Yoshifumi; Murata, Tetsuyuki; Tanaka, Tadayoshi; Ishida, Jun; Nakamura, Hiroshi; Nohma, Toshiyuki; Kihara, Masaru; Baba, Yoshitaka; Teraoka, Hirohito

2006-01-01

New R-Mg-Ni (R: rare earths) superlattice alloys with higher-capacity and higher-durability than the conventional Mm-Ni alloys with CaCu 5 structure have been developed. The oxidation resistibility of the superlattice alloys has been improved by optimizing the alloy composition by such as substituting aluminum for nickel and optimizing the magnesium content in order to prolong the battery life. High-capacity nickel-metal hydride batteries for the retail market, the Ni-MH2500/900 series (AA size type 2500mAh, AAA size type 900mAh), have been developed and commercialized by using an improved superlattice alloy for negative electrode material. alized by using an improved superlattice alloy for negative electrode material. (author)

Development of high-capacity nickel-metal hydride batteries using superlattice hydrogen-absorbing alloys

Science.gov (United States)

Yasuoka, Shigekazu; Magari, Yoshifumi; Murata, Tetsuyuki; Tanaka, Tadayoshi; Ishida, Jun; Nakamura, Hiroshi; Nohma, Toshiyuki; Kihara, Masaru; Baba, Yoshitaka; Teraoka, Hirohito

New R-Mg-Ni (R: rare earths) superlattice alloys with higher-capacity and higher-durability than the conventional Mm-Ni alloys with CaCu 5 structure have been developed. The oxidation resistibility of the superlattice alloys has been improved by optimizing the alloy composition by such as substituting aluminum for nickel and optimizing the magnesium content in order to prolong the battery life. High-capacity nickel-metal hydride batteries for the retail market, the Ni-MH2500/900 series (AA size type 2500 mAh, AAA size type 900 mAh), have been developed and commercialized by using an improved superlattice alloy for negative electrode material.

Cutting Zone Temperature Identification During Machining of Nickel Alloy Inconel 718

Science.gov (United States)

Czán, Andrej; Daniš, Igor; Holubják, Jozef; Zaušková, Lucia; Czánová, Tatiana; Mikloš, Matej; Martikáň, Pavol

2017-12-01

Quality of machined surface is affected by quality of cutting process. There are many parameters, which influence on the quality of the cutting process. The cutting temperature is one of most important parameters that influence the tool life and the quality of machined surfaces. Its identification and determination is key objective in specialized machining processes such as dry machining of hard-to-machine materials. It is well known that maximum temperature is obtained in the tool rake face at the vicinity of the cutting edge. A moderate level of cutting edge temperature and a low thermal shock reduce the tool wear phenomena, and a low temperature gradient in the machined sublayer reduces the risk of high tensile residual stresses. The thermocouple method was used to measure the temperature directly in the cutting zone. An original thermocouple was specially developed for measuring of temperature in the cutting zone, surface and subsurface layers of machined surface. This paper deals with identification of temperature and temperature gradient during dry peripheral milling of Inconel 718. The measurements were used to identification the temperature gradients and to reconstruct the thermal distribution in cutting zone with various cutting conditions.

Study of the corrosion of nickel base alloys in molten fluorides medium

International Nuclear Information System (INIS)

Fabre, St.; Finne, J.; Noel, D.; Catalette, H.; Cabet, C.; Chamelot, P.; Taxil, P.; Cassayre, L.

2007-01-01

The aim of this work is to study the corrosion mechanisms of nickel and its alloys in molten fluoride media. In a first part, the behaviour of the pure alloy metals has been studied (Ni, Mo, W, Fe and Cr) in three different salts mixtures: LiF-NaF, LiF-CaF 2 and LiF-AlF 3 in a temperature range of 700-1000 C. An experimental assembly allowing the implementation of electrochemical methods has been fabricated and validated. Linear scanning volt-amperometry has been used for studying the corrosion reactions of metals. It has then been possible to obtain intensity-potential curves and to determine the currents and corrosion potentials by the plotting of Tafel straight lines. These experimental results have finely been interpreted in considering the thermodynamic data accessible in literature (potential-oxo-acidity diagrams of metals in salts built from HSC Chemistry 5.1) and the influence of temperature and the nature of the bath have been estimated. (O.M.)

The precipitation behavior of superalloy ATI Allvac 718Plus

Energy Technology Data Exchange (ETDEWEB)

Zickler, Gerald A.; Schnitzer, Ronald; Leitner, Harald [Department of Physical Metallurgy and Materials Testing, Christian Doppler Laboratory Early Stages of Precipitation, Montanuniversitaet Leoben (Austria); Radis, Rene [Christian Doppler Laboratory Early Stages of Precipitation, Institute of Materials Science and Technology, Vienna University of Technology (Austria); Institute for Materials Science and Welding, Graz University of Technology (Austria); Kozeschnik, Ernst [Christian Doppler Laboratory Early Stages of Precipitation, Institute of Materials Science and Technology, Vienna University of Technology (Austria); Stockinger, Martin [Boehler Schmiedetechnik GmbH and Co. KG., Kapfenberg (Austria)

2010-03-15

ATI Allvac 718Plus is a novel nickel-based superalloy, which was designed for heavy-duty applications in aerospace gas turbines. The precipitation kinetics of the intermetallic {delta} (Ni{sub 3}Nb) and {gamma}' (Ni{sub 3}(Al,Ti)) phases in this alloy are of scientific as well as technological interest because of their significant influence on the mechanical properties. Important parameters like grain size are controlled by coarse {delta} precipitates located at grain boundaries, whereas small {gamma}' precipitates are responsible for strengthening by precipitation hardening. In the present study, the microstructure is investigated by three-dimensional atom probe tomography and simulated by computer modeling using the thermo-kinetic software MatCalc. The results of numerical simulations and experimental data are compared and critically discussed. It is shown that the chemical compositions of the phases change during isothermal aging, and the precipitation kinetics of {delta} and {gamma}' phases interact with each other as shown in a time temperature precipitation (TTP) plot. The TTP plot shows C-shaped curves with characteristic discontinuities in the temperature range, where simultaneous and concurrent precipitation of the {delta} and {gamma}' phases occurs. This leads to a competition in the diffusion of Nb and Al, which are partly present in both phases. Thus, the present study gives important information on heat treatments for ATI Allvac 718Plus in order to achieve the desired microstructure and mechanical properties. (Abstract Copyright [2010], Wiley Periodicals, Inc.)

Grinding temperature and energy ratio coefficient in MQL grinding of high-temperature nickel-base alloy by using different vegetable oils as base oil

OpenAIRE

Li Benkai; Li Changhe; Zhang Yanbin; Wang Yaogang; Jia Dongzhou; Yang Min

2016-01-01

Vegetable oil can be used as a base oil in minimal quantity of lubrication (MQL). This study compared the performances of MQL grinding by using castor oil, soybean oil, rapeseed oil, corn oil, sunflower oil, peanut oil, and palm oil as base oils. A K-P36 numerical-control precision surface grinder was used to perform plain grinding on a workpiece material with a high-temperature nickel base alloy. A YDM–III 99 three-dimensional dynamometer was used to measure grinding force, and a clip-type t...

A preliminary investigation of the initiation of pitting corrosion in austenitic stainless steels and nickel-based alloys

International Nuclear Information System (INIS)

Higginson, A.

1984-01-01

Pitting corrosion in a number of austenitic stainless steels and nickel-based alloys that differ widely in their resistance to corrosion was studed by electrochemical and electron-optical techniques. The effect of contamination of the sulphuric acid electrolyte by chloride ions was also investigated. Preliminary results for the surface analysis of samples of 316 stainless steel by Auger electron spectroscopy are presented, and suggestions are included for further application of this technique to the examination of pitting corrosion. A comprehensive review of the literature concerning the initiation of pitting corrosion is included

CASTI handbook of stainless steels and nickel alloys. 2. ed.

International Nuclear Information System (INIS)

Lamb, S.

2002-01-01

This is the only up-to-date (2002) reference book that covers both stainless steels and nickel alloys. Written by 30 authors and peer reviewers with over 700 years of combined industrial experience, this CASTI handbook provides the latest stainless steels and nickel alloys information in a practical and comprehensive manner. For the project engineer, maintenance engineer or inspector, this book provides solutions to many of the corrosion problems encountered in aggressive environmental conditions. Some of the corrosive conditions covered are: stress corrosion cracking, reducing environments, halogenation, highly oxidizing environments, and high temperatures. Hundreds of different material applications and selections, throughout many industries, are referenced. It is an ideal reference source to assist in preventing or minimizing corrosion related problems, including those encountered during welding fabrication. This practical handbook also contains a handy 'Alloy Index' which lists each alloy by its ASTM Specification, UNS Number, common name, trade name and page number references. The second edition includes additional coverage of corrosion resistant alloys for downhole production tubing. The new material covers corrosion processes, corrosion rates, hydrogen sulfide environments, corrosion inhibitors, corrosion resistant alloys, the application of stainless steel in production conditions, and more

Effect of PWHT on Microstructure, Mechanical and Corrosion Behaviour of Gas Tungsten Arc Welds of IN718 Superalloys

Science.gov (United States)

Dilkush; Mohammed, Raffi; Madhusudhan Reddy, G.; Srinivasa Rao, K.

2018-03-01

The present work aims to improve corrosion resistance and mechanical behavior of the welds with suitable post weld heat treatment i.e. direct aging and solutionizing treatments (980STA, 1080STA). Gas tungsten arc welding (GTAW) has been performed on Inconel 718 (IN718) nickel based super alloy plates with 3mm thickness. The structural –property relationship of the post weld heat treated samples is judged by correlating the microstructural changes with observed mechanical behavior and pitting corrosion resistance of the welds As-recevied, direct aging (DA), 980STA,1080STA were studied. Welds were characterized for microstructure changes with scanning electron microscopy (SEM) and optical microscopy (OM).Vickers micro- hardness tester was used to measure the hardness of the weldments. Potential-dynamic polarization testing was carried out to study the pitting corrosion resistance in 3.5%NaCl (Sodium chloride) solution at 30°C.Results of the present study established that post weld heat treatments resulted in promoting the element segregation diffusion and resolve them from brittle laves particles in the matrix. Increased precipitation of strengthening phases lead to a significant increase in fusion zone hardness of 1080STA post weld heat treated condition compared to as welded, direct aged, 980STA conditions. Due to significant changes in the microstructural behavior of 1080STA condition resulted in superior pitting corrosion resistance than 980STA, direct aged and as- recevied conditions of IN718 GTA welds

Electrodeposition of zinc-nickel alloy from fluoborate baths - as a substitute for electrogalvanising

Energy Technology Data Exchange (ETDEWEB)

Ramesh Bapu, G.N.K.; Ayyapparaju, J.; Devaraj, G.

Use of fluoborate electroytes have been investigated for depositing a suitable composition of zinc-nickel alloy on mild steel for better corrosion protection. In the present investigation, the plating and bath conditions have been optimized so that zinc-nickel alloy coating from fluoborate solutions find applications for plating wires as well as other articles advantageously in the place of zinc coatings.

Magnetic properties of the binary Nickel/Bismuth alloy

Energy Technology Data Exchange (ETDEWEB)

Keskin, Mustafa; Şarlı, Numan, E-mail: numansarli82@gmail.com

2017-09-01

Highlights: • We model and investigate the magnetic properties of the Ni/Bi alloy within the EFT. • Magnetizations of the Ni/Bi alloy are observed as Bi1 > Bi2 > Ni/Bi > Ni at T < Tc. • Magnetization of the Bi1 is dominant and Ni is at least dominant T < Tc. • Total magnetization of the Ni/Bi alloy is close to those of Ni at T < Tc. • Hysteresis curves are overlap at T < 0.1 and they behave separately at T > 0.1. - Abstract: Magnetic properties of the binary Nickel/Bismuth alloy (Ni/Bi) are investigated within the effective field theory. The Ni/Bi alloy has been modeled that the rhombohedral Bi lattice is surrounded by the hexagonal Ni lattice. According to lattice locations, Bi atoms have two different magnetic properties. Bi1 atoms are in the center of the hexagonal Ni atoms (Ni/Bi1 single layer) and Bi2 atoms are between two Ni/Bi1 bilayers. The Ni, Bi1, Bi2 and Ni/Bi undergo a second-order phase transition from the ferromagnetic phase to paramagnetic phase at Tc = 1.14. The magnetizations of the Ni/Bi alloy are observed as Bi1 > Bi2 > Ni/Bi > Ni at T < Tc; hence the magnetization of the Bi1 is dominant and Ni is at least dominant. However, the total magnetization of the Ni/Bi alloy is close to magnetization of the Ni at T < Tc. The corcivities of the Ni, Bi1, Bi2 and Ni/Bi alloy are the same with each others, but the remanence magnetizations are different. Our theoretical results of M(T) and M(H) of the Ni/Bi alloy are in quantitatively good agreement with the some experimental results of binary Nickel/Bismuth systems.

Generation of copper, nickel, and CuNi alloy nanoparticles by spark discharge

International Nuclear Information System (INIS)

Muntean, Alex; Wagner, Moritz; Meyer, Jörg; Seipenbusch, Martin

2016-01-01

The generation of copper, nickel, and copper-nickel alloy nanoparticles by spark discharge was studied, using different bespoke alloy feedstocks. Roughly spherical particles with a primary particle Feret diameter of 2–10 nm were produced and collected in agglomerate form. The copper-to-nickel ratios determined by Inductively coupled plasma mass spectrometry (ICP-MS), and therefore averaged over a large number of particles, matched the nominal copper content quite well. Further investigations showed that the electrode compositions influenced the evaporation rate and the primary particle size. The evaporation rate decreased with increasing copper content, which was found to be in good accordance with the Llewellyn-Jones model. However, the particle diameter was increasing with an increasing copper content, caused by a decrease in melting temperature due to the lower melting point of copper. Furthermore, the alloy compositions on the nanoscale were investigated via EDX. The nanoparticles exhibited almost the same composition as the used alloy feedstock, with a deviation of less than 7 percentage points. Therefore, no segregation could be detected, indicating the presence of a true alloy even on the nanoscale.

Corrosion of AZ91D magnesium alloy with a chemical conversion coating and electroless nickel layer

International Nuclear Information System (INIS)

Huo Hongwei; Li Ying; Wang Fuhui

2004-01-01

A chemical conversion treatment and an electroless nickel plating were applied to AZ91D alloy to improve its corrosion resistance. By conversion treatment in alkaline stannate solution, the corrosion resistance of the alloy was improved to some extent as verified by immersion test and potentiodynamic polarization test in 3.5 wt.% NaCl solution at pH 7.0. X-ray diffraction patterns of the stannate treated AZ91D alloy showed the presence of MgSnO 3 · H 2 O, and SEM images indicated a porous structure, which provided advantage for the adsorption during sensitisation treatment prior to electroless nickel plating. A nickel coating with high phosphorus content was successfully deposited on the chemical conversion coating pre-applied to AZ91D alloy. The presence of the conversion coating between the nickel coating and the substrate reduced the potential difference between them and enhanced the corrosion resistance of the alloy. An obvious passivation occurred for the nickel coating during anodic polarization in 3.5 wt.% NaCl solution

Some features of anisothermal solid-state transformations in alloy 718

Energy Technology Data Exchange (ETDEWEB)

Niang, Aliou; Viguier, Bernard [CIRIMAT, Universite de Toulouse, 31077 Toulouse cedex 4 (France); Lacaze, Jacques, E-mail: jacques.lacaze@ensiacet.fr [CIRIMAT, Universite de Toulouse, 31077 Toulouse cedex 4 (France)

2010-05-15

This paper presents an attempt to use differential thermal analysis to study anisothermal precipitation of both the stable delta and the metastable gamma-second phases during cooling of alloy Inconel 718. Observation of the samples by scanning and transmission electron microscopy was carried out to identify the thermal arrests observed upon cooling. When the upper temperature of the cycle is above the solvus of the delta phase, a clear peak is observed that could be related to precipitation of gamma-second for all the cooling rates used in the present work. When this temperature is below the delta solvus, no thermal arrest can be observed, while when it is close to it two faint peaks were noted and associated with stable and metastable precipitation. The most striking result was that dissolution of the metastable gamma-second phase during the heating stage was found to proceed heterogeneously in the material, and this affected reprecipitation of the phases upon subsequent cooling.

Effect of Alloy 625 Buffer Layer on Hardfacing of Modified 9Cr-1Mo Steel Using Nickel Base Hardfacing Alloy

Science.gov (United States)

Chakraborty, Gopa; Das, C. R.; Albert, S. K.; Bhaduri, A. K.; Murugesan, S.; Dasgupta, Arup

2016-04-01

Dashpot piston, made up of modified 9Cr-1Mo steel, is a part of diverse safety rod used for safe shutdown of a nuclear reactor. This component was hardfaced using nickel base AWS ER NiCr-B alloy and extensive cracking was experienced during direct deposition of this alloy on dashpot piston. Cracking reduced considerably and the component was successfully hardfaced by application of Inconel 625 as buffer layer prior to hardface deposition. Hence, a separate study was undertaken to investigate the role of buffer layer in reducing the cracking and on the microstructure of the hardfaced deposit. Results indicate that in the direct deposition of hardfacing alloy on modified 9Cr-1Mo steel, both heat-affected zone (HAZ) formed and the deposit layer are hard making the thickness of the hard layer formed equal to combined thickness of both HAZ and deposit. This hard layer is unable to absorb thermal stresses resulting in the cracking of the deposit. By providing a buffer layer of Alloy 625 followed by a post-weld heat treatment, HAZ formed in the modified 9Cr-1Mo steel is effectively tempered, and HAZ formed during the subsequent deposition of the hardfacing alloy over the Alloy 625 buffer layer is almost completely confined to Alloy 625, which does not harden. This reduces the cracking susceptibility of the deposit. Further, unlike in the case of direct deposition on modified 9Cr-1Mo steel, dilution of the deposit by Ni-base buffer layer does not alter the hardness of the deposit and desired hardness on the deposit surface could be achieved even with lower thickness of the deposit. This gives an option for reducing the recommended thickness of the deposit, which can also reduce the risk of cracking.

Nickel-titanium alloys: stress-related temperature transitional range.

Science.gov (United States)

Santoro, M; Beshers, D N

2000-12-01

The inducement of mechanical stress within nickel-titanium wires can influence the transitional temperature range of the alloy and therefore the expression of the superelastic properties. An analogous variation of the transitional temperature range may be expected during orthodontic therapy, when the archwires are engaged into the brackets. To investigate this possibility, samples of currently used orthodontic nickel-titanium wires (Sentalloy, GAC; Copper Ni-Ti superelastic at 27 degrees C, 35 degrees C, 40 degrees C, Ormco; Nitinol Heat-Activated, 3M-Unitek) were subjected to temperature cycles ranging between 4 degrees C and 60 degrees C. The wires were mounted in a plexiglass loading device designed to simulate clinical situations of minimum and severe dental crowding. Electrical resistivity was used to monitor the phase transformations. The data were analyzed with paired t tests. The results confirmed the presence of displacements of the transitional temperature ranges toward higher temperatures when stress was induced. Because nickel-titanium wires are most commonly used during the aligning stage in cases of severe dental crowding, particular attention was given to the performance of the orthodontic wires under maximum loading. An alloy with a stress-related transitional temperature range corresponding to the fluctuations of the oral temperature should express superelastic properties more consistently than others. According to our results, Copper Ni-Ti 27 degrees C and Nitinol Heat-Activated wires may be considered suitable alloys for the alignment stage.

On aging of iron-nickel-titanium alloys

International Nuclear Information System (INIS)

Vintajkin, E.Z.; Dmitriev, V.B.; Udovenko, V.A.

1978-01-01

The mechanism of structural transformations on the initial stages of aging of Fe-(26-29) at. % Ni-(2.5-5.75) at. % Ti alloys was studied by neutron radiography. It was shown that at the earliest aging stages at 550 deg C there appear ordered areas which are FCC nuclei of the Ni 3 Ti phase. The rate of nucleation depends on the content of titanium in the all. In alloys with more than 3% Ti, nuclei appear even at the hardening stage. During the subsequent aging, the nuclei are enriched with nickel and titanium

Ductile tungsten-nickel-alloy and method for manufacturing same

Science.gov (United States)

Ludwig, Robert L.

1978-01-01

The tensile elongation of a tungsten-nickel-iron alloy containing essentially 95 weight percent reprocessed tungsten, 3.5 weight percent nickel, and 1.5 weight percent iron is increased from a value of less than about 1 percent up to about 23 percent by the addition of less than 0.5 weight percent of a reactive metal consisting of niobium and zirconium.

Lifetime assessment of thick-walled components made of nickel-base alloys under near-service loading conditions

International Nuclear Information System (INIS)

Hueggenberg, Daniel

2015-01-01

Until 2050 the renewable energies should provide 80% of the power in Germany according to Renewable Energy law. Due to that reason the conventional power plants are not used for base load, but rather for the supply of average and peak load. The change of the operating mode leads to shorter times at stationary temperatures and the number of faster start-ups/shut-downs of the power plants will increase. As a result of this the components are exposed to an interacting load of creep and fatigue which reduces the lifetimes. The aim of this thesis is the development and verification of a lifetime assessment procedure for components made of the nickel-base alloys Alloy 617 mod. and Alloy 263 under creep fatigue loading conditions based on numerical phenomenological models and on the approaches of different standards/recommendations. The focus lies on two components of the high temperature material test rig II (HWT II), a header made of Alloy 617 mod. and Alloy 263 as well as a formed part made of Alloy 617 mod. For the basis characterization of the HWT II melts, specimens of the Alloy 617 mod. and Alloy 263 are tested in uniaxial tensile tests, (creep-)fatigue tests, creep tests and charpy tests in a temperature range between 20 C and 725 C. From the comparisons of the test results and the material specifications respectively the results of the projects COORETEC DE4, MARCKO DE2 and MARCKO700 no deviations were obvious for both materials with the exception of the creep test results with Alloy 617 mod. material. The creep tests with Alloy 617 mod. material of the HWT II melt show differences regarding the deformation and damage behavior. In addition to the basis characterization tests some complex lab tests for the characterization of the material behavior under creep-fatigue and multiaxial loading conditions were conducted. The developments of the microstructure, the precipitations as well as the structure of dislocations are investigated in the light optical microscope

Characterization of nickel-based C276 alloy coatings by Plasma Transferred Arc (PTA) on different steel substrates

International Nuclear Information System (INIS)

Ferreira, L.S.; Graf, K.; Scheid, A.

2014-01-01

Nickel-based coatings by plasma transferred arc (PTA) for protection of components are widely applied to withstand operations under corrosion in different media. This paper characterized Nickel-based C276 alloy coatings obtained by Plasma Transferred Arc (PTA) on two different substrates, AISI 316L and API 5L X70 steels, correlating their features to hardness. Coatings were deposited utilizing three different intensity current levels, 120, 150 and 180 A and were characterized by optical, Laser confocal and scanning electron microscopy and X-ray diffraction. Vickers hardness profiles on transversal section were carried out. Produced coatings exhibited a microstructure of austenite (FCC) dendrites with interdendritic regions with carbides. Dilution levels from 4,9 to 41,5 % leaded to hardness ranging from 225 to 283 HV_0_,_5, showing coatings dependence on intensity current level and substrate. (author)

Characterization of nickel-based C276 alloy coatings by Plasma Transferred Arc (PTA) on different steel substrates

Energy Technology Data Exchange (ETDEWEB)

Ferreira, L.S.; Graf, K.; Scheid, A., E-mail: scheid@ufpr.br [Universidade Federal do Parana (UFPR), Curitiba, PR (Brazil)

2014-07-01

Nickel-based coatings by plasma transferred arc (PTA) for protection of components are widely applied to withstand operations under corrosion in different media. This paper characterized Nickel-based C276 alloy coatings obtained by Plasma Transferred Arc (PTA) on two different substrates, AISI 316L and API 5L X70 steels, correlating their features to hardness. Coatings were deposited utilizing three different intensity current levels, 120, 150 and 180 A and were characterized by optical, Laser confocal and scanning electron microscopy and X-ray diffraction. Vickers hardness profiles on transversal section were carried out. Produced coatings exhibited a microstructure of austenite (FCC) dendrites with interdendritic regions with carbides. Dilution levels from 4,9 to 41,5 % leaded to hardness ranging from 225 to 283 HV{sub 0,5}, showing coatings dependence on intensity current level and substrate. (author)

Surface Roughness and Tool Wear on Cryogenic Treated CBN Insert on Titanium and Inconel 718 Alloy Steel

International Nuclear Information System (INIS)

Thamizhmanii, S; Mohideen, R; Zaidi, A M A; Hasan, S

2015-01-01

Machining of materials by super hard tools like cubic boron nitride (cbn) and poly cubic boron nitride (pcbn) is to reduce tool wear to obtain dimensional accuracy, smooth surface and more number of parts per cutting edge. wear of tools is inevitable due to rubbing action between work material and tool edge. however, the tool wear can be minimized by using super hard tools by enhancing the strength of the cutting inserts. one such process is cryogenic process. this process is used in all materials and cutting inserts which requires wear resistance. the cryogenic process is executed under subzero temperature -186° celsius for longer period of time in a closed chamber which contains liquid nitrogen. in this research, cbn inserts with cryogenically treated was used to turn difficult to cut metals like titanium, inconel 718 etc. the turning parameters used is different cutting speeds, feed rates and depth of cut. in this research, titanium and inconel 718 material were used. the results obtained are surface roughness, flank wear and crater wear. the surface roughness obtained on titanium was lower at high cutting speed compared with inconel 718. the flank wear was low while turning titanium than inconel 718. crater wear is less on inconel 718 than titanium alloy. all the two materials produced saw tooth chips. (paper)

Anodic behaviours, dissolution and passivation of iron-nickel alloys in sulphuric environment. Influence of friction

International Nuclear Information System (INIS)

Ponthiaux, Pierre

1990-01-01

This research thesis reports the study of anodic dissolution and passivation of iron-nickel alloys (10, 20 and 31 pc nickel) in a sulphuric environment, with or without friction, by using anodic polarization curves. Without friction, the three alloys have a similar behaviour as pure iron. The analysis reveals different dissolution and passivation mechanisms with pure iron, and highlights the influence of nickel content on corresponding kinetics. The influence of cyclic plane-on-plane friction has been studied for the 31 pc nickel alloy which has an unsteady austenitic structure. Fretting results in some modifications of polarization curves. These modifications are analysed with respect to fretting parameters (relative speed of antagonist surfaces, contact pressure). They reveal the specific influence of the following phenomena: material strain hardening, martensitic transformation induced by strain hardening, partial destruction of adsorbates and/or of the passive film. Modifications of polarization curves give also information on the evolution of friction characteristics with respect to speed (a phenomenon of lubrication by the electrolyte occurs) [fr

Glow discharge mass spectrometric analysis of nickel-based heat-resisting alloys

International Nuclear Information System (INIS)

Itoh, Shinji; Yamaguchi, Hitoshi; Kobayashi, Takeshi; Hasegawa, Ryosuke

1996-01-01

GD-MS analysis of nickel-based heat-resisting alloys has been performed using a VG 9000 glow discharge (GD) mass spectrometer. Concentrations of not only alloying elements (Al, Si, Ti, V, Cr, Mn, Fe, Co, Cu, Y, Nb, Mo and W) but also trace elements (B, C, Mg, P, S, Zn, Ga, As, Zr, Cd, Sn, Sb, Te, Pb and Bi) were successfully determined in disk shaped samples. The examination of spectral interference confirmed the following. The influence of manganese argide ( 55 Mn 40 Ar + ) on the ion beam intensity of 95 Mo + was negligible because manganese content of the alloys is usually less than 1 mass%. Mass spectra of 31 P + and 32 S + may be affected by the spectral interference of 62 Ni 2+ and 64 Ni 2+ , respectively, due to the matrix element. However, these ion species were sufficiently separated at the mass resolution 5000 (m/Δm, at 5% peak height) used in this study. Relative sensitivity factors (RSFs) were determined by analyzing standard reference materials: JAERI CRMs, a NIST SRM, a BS CRM, BCS CRMs and the alloys prepared in our Institute. The average RSF-values obtained for Ni=1 were 0.436 for Al, 0.826 for Si, 0.281 for Ti, 0.375 for V, 1.480 for Cr, 1.122 for Mn, 0.754 for Fe, 0.653 for Co, 3.321 for Cu, 0.303 for Y, 0.436 for Nb, 0.862 for Mo, 0.935 for Ta and 1.052 for W. The analytical accuracy (σ d ) obtained was comparable to that of FP-XRF analysis, except for chromium and iron determinations. Relative standard deviations (RSDs) of five replicate measurements were within about 2.5%, except for phosphorus (P; 0.003 mass%, RSD; 3.31%) and sulfur (S; 0.005 mass%, RSD; 3.08%). GD-MS analytical values for ODS MA6000 alloy were obtained using a RSF correction program, and the values were in good agreement with those obtained by FP-XRF and by chemical analysis (author)

Metallographic examination of TD-nickel base alloys. [thermal and chemical etching technique evaluation

Science.gov (United States)

Kane, R. D.; Petrovic, J. J.; Ebert, L. J.

1975-01-01

Techniques are evaluated for chemical, electrochemical, and thermal etching of thoria dispersed (TD) nickel alloys. An electrochemical etch is described which yielded good results only for large grain sizes of TD-nickel. Two types of thermal etches are assessed for TD-nickel: an oxidation etch and vacuum annealing of a polished specimen to produce an etch. It is shown that the first etch was somewhat dependent on sample orientation with respect to the processing direction, the second technique was not sensitive to specimen orientation or grain size, and neither method appear to alter the innate grain structure when the materials were fully annealed prior to etching. An electrochemical etch is described which was used to observe the microstructures in TD-NiCr, and a thermal-oxidation etch is shown to produce better detail of grain boundaries and to have excellent etching behavior over the entire range of grain sizes of the sample.

Design of a single variable helium effects experiment for irradiation in FFTF [Fast Flux Test Facility] using alloys enriched in nickel 59

International Nuclear Information System (INIS)

Simons, R.L.; Brager, H.R.; Matsumoto, W.Y.

1986-03-01

Nickel enriched in nickel 59 was extracted from the fragments of a fracture toughness specimen of Inconel 600 irradiated in the Engineering Test Reactor (ETR). The nickel contained 2.0% nickel 59. Three heats of austenitic steel doped with nickel-59 were prepared and inserted in the Materials Open Test Assembly (MOTA) of the Fast Flux Test Facility (FFTF). The experiment was single variable in helium effects because chemically identical alloys without nickel-59 were being irradiated side by side with the doped material. The alloys doped with nickel 59 produced 10 to 100 times more helium than the control alloys. The materials included ternary and quaternary alloys in the form of transmission electron microscope (TEM) discs and miniature tensile specimens. The helium to dpa ratio was in the range 5 to 35 and was nearly constant throughout the irradiation. The exposures ranged from 0.25 to 50 displacements per atom (dpa) over the duration of the experiment. The irradiation temperatures covered the range of 360 to 600 0 C

DC Electric Arc Furnace Application for Production of Nickel-Boron Master Alloys

Science.gov (United States)

Alkan, Murat; Tasyürek, Kerem Can; Bugdayci, Mehmet; Turan, Ahmet; Yücel, Onuralp

2017-09-01

In this study, nickel-boron (Ni-B) alloys were produced via a carbothermic reduction starting from boric acid (H3BO3) with high-purity nickel oxide (NiO), charcoal, and wood chips in a direct current arc furnace. In electric arc furnace experiments, different starting mixtures were used, and their effects on the chemical compositions of the final Ni-B alloys were investigated. After the reduction and melting stages, Ni-B alloys were obtained by tapping from the bottom of the furnace. The samples from the designated areas were also taken and analyzed. The chemical composition of the final alloys and selected samples were measured with wet chemical analysis. The Ni-B alloys had a composition of up to 14.82 mass% B. The phase contents of the final alloys and selected samples were measured using x-ray diffraction (XRD). The XRD data helped predict possible reactions and reaction mechanisms. The material and energy balance calculations were made via the XRD Rietveld and chemical compositions. Nickel boride phases started to form 600 mm below the surface. The targeted NiB phase was detected at the tapping zone of the crucible (850-900 mm depth). The energy consumption was 1.84-4.29 kWh/kg, and the electrode consumption was 10-12 g/kg of raw material charged.

Deformation characteristics of {delta} phase in the delta-processed Inconel 718 alloy

Energy Technology Data Exchange (ETDEWEB)

Zhang, H.Y., E-mail: haiyanzhang@imr.ac.cn [Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Zhang, S.H., E-mail: shzhang@imr.ac.cn [Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Cheng, M. [Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Li, Z.X. [Beijing Institute of Aeronautica1 Materials, Beijing 100095 (China)

2010-01-15

The hot working characteristics of {delta} phase in the delta-processed Inconel 718 alloy during isothermal compression deformation at temperature of 950 deg. C and strain rate of 0.005 s{sup -1}, were studied by using optical microscope, scanning electron microscope and quantitative X-ray diffraction technique. The results showed that the dissolution of plate-like {delta} phase and the precipitation of spherical {delta} phase particles coexisted during the deformation, and the content of {delta} phase decreased from 7.05 wt.% to 5.14 wt.%. As a result of deformation breakage and dissolution breakage, the plate-like {delta} phase was spheroidized and transferred to spherical {delta} phase particles. In the center with largest strain, the plate-like {delta} phase disappeared and spherical {delta} phase appeared in the interior of grains and grain boundaries.

Data on the effect of homogenization heat treatments on the cast structure and tensile properties of alloy 718Plus in the presence of grain-boundary elements.

Science.gov (United States)

Hosseini, Seyed Ali; Madar, Karim Zangeneh; Abbasi, Seyed Mehdi

2017-08-01

The segregation of the elements during solidification and the direct formation of destructive phases such as Laves from the liquid, result in in-homogeneity of the cast structure and degradation of mechanical properties. Homogenization heat treatment is one of the ways to eliminate destructive Laves from the cast structure of superalloys such as 718Plus. The collected data presents the effect of homogenization treatment conditions on the cast structure, hardness, and tensile properties of the alloy 718Plus in the presence of boron and zirconium additives. For this purpose, five alloys with different contents of boron and zirconium were cast by VIM/VAR process and then were homogenized at various conditions. The microstructural investigation by OM and SEM and phase analysis by XRD were done and then hardness and tensile tests were performed on the homogenized alloys.

Welding of titanium and nickel alloy by combination of explosive welding and spark plasma sintering technologies

Energy Technology Data Exchange (ETDEWEB)

Malyutina, Yu. N., E-mail: iuliiamaliutina@gmail.com; Bataev, A. A., E-mail: bataev@adm.nstu.ru; Shevtsova, L. I., E-mail: edeliya2010@mail.ru [Novosibirsk State Technical University, Novosibirsk, 630073 (Russian Federation); Mali, V. I., E-mail: vmali@mail.ru; Anisimov, A. G., E-mail: anis@hydro.nsc.ru [Lavrentyev Institute of Hydrodynamics SB RAS, Novosibirsk, 630090 (Russian Federation)

2015-10-27

A possibility of titanium and nickel-based alloys composite materials formation using combination of explosive welding and spark plasma sintering technologies was demonstrated in the current research. An employment of interlayer consisting of copper and tantalum thin plates makes possible to eliminate a contact between metallurgical incompatible titanium and nickel that are susceptible to intermetallic compounds formation during their interaction. By the following spark plasma sintering process the bonding has been received between titanium and titanium alloy VT20 through the thin powder layer of pure titanium that is distinguished by low defectiveness and fine dispersive structure.

On the rational alloying of structural chromium-nickel steels

International Nuclear Information System (INIS)

Astaf'ev, A.A.

1982-01-01

A study was made on the influence of chromium nickel, phosphorus on the critical brittleness temperature of Cr-Ni-Mo-V structural steels. It is shown that the critical brittleness temperature of these steels increases at chromium content more over than 2% and nickel content more than 2% in the result of carbide transformations during tempering. Increase of nickel content in Cr-Ni-Mo-V-steels strengthens the tendency to embrittlement during slow cooling, from tempering temperature owing to development of process of phosphorus grain-boundary segregation. Two mentioned mechanisms of embrittlement determine principles of rational steel alloying. The extreme dependence of the critical brittleness temperature on chromium and nickel content, which enables to choose the optimum composition of Cr-Ni-Mo-V-steels, was established

Thermal Analysis in the Technological “Step” Test of H282 Nickel Alloy

Directory of Open Access Journals (Sweden)

Pirowski Z.

2015-03-01

Full Text Available Superalloys show a good combination of mechanical strength and resistance to surface degradation under the influence of chemically active environments at high temperature. They are characterized by very high heat and creep resistance. Their main application is in gas turbines, chemical industry, and in all those cases where resistance to creep and the aggressive corrosion environment is required. Modern jet engines could never come into use if not for progress in the development of superalloys. Superalloys are based on iron, nickel and cobalt. The most common and the most interesting group includes superalloys based on nickel. They carry loads at temperatures well in excess of the eighty percent of the melting point. This group includes the H282 alloy, whose nominal chemical composition is as follows (wt%: Ni - base, Fe - max. 1.5%, Al - 1.5% Ti - 2.1%, C - 0.06% Co - 10% Cr - 20% Mo - 8.5%. This study shows the results of thermal analysis of the H282 alloy performed on a cast step block with different wall thickness. Using the results of measurements, changes in the temperature of H282 alloy during its solidification were determined, and the relationship dT / dt = f (t was derived. The results of the measurements taken at different points in the cast step block allowed identifying a number of thermal characteristics of the investigated alloy and linking the size of the dendrites formed in a metal matrix (DAS with the thermal effect of solidification. It was found that the time of solidification prolonged from less than ome minute at 10 mm wall thickness to over seven minutes at the wall thickness of 44 mm doubled the value of DAS.

Standard specification for Nickel-Chromium-Iron alloys (UNS N06600, N06601, N06603, N06690, N06693, N06025, N06045, and N06696), Nikel-Chromium-Cobalt-Molybdenum alloy (UNS N06617), and Nickel-Iron-Chromium-Tungsten alloy (UNS N06674) seamless pipe and tube

CERN Document Server

American Society for Testing and Materials. Philadelphia

2011-01-01

Standard specification for Nickel-Chromium-Iron alloys (UNS N06600, N06601, N06603, N06690, N06693, N06025, N06045, and N06696), Nikel-Chromium-Cobalt-Molybdenum alloy (UNS N06617), and Nickel-Iron-Chromium-Tungsten alloy (UNS N06674) seamless pipe and tube

Corrosion investigation of multilayered ceramics and experimental nickel alloys in SCWO process environments

International Nuclear Information System (INIS)

Garcia, K.M.; Mizia, R.

1995-02-01

A corrosion investigation was done at MODAR, Inc., using a supercritical water oxidation (SCWO) vessel reactor. Several types of multilayered ceramic rings and experimental nickel alloy coupons were exposed to a chlorinated cutting oil TrimSol, in the SCWO process. A corrosion casing was designed and mounted in the vessel reactor with precautions to minimize chances of degrading the integrity of the pressure vessel. Fifteen of the ceramic coated rings were stacked vertically in the casing at one time for each test. There was a total of 36 rings. The rings were in groupings of three rings that formed five sections. Each section saw a different SCWO environment, ranging from 650 to 300 degrees C. The metal coupons were mounted on horizontal threaded holders welded to a vertical rod attached to the casing cover in order to hang down the middle of the casing. The experimental nickel alloys performed better than the baseline nickel alloys. A titania multilayered ceramic system sprayed onto a titanium ring remained intact after 120-180 hours of exposure. This is the longest time any coating system has withstood such an environment without significant loss

Corrosion investigation of multilayered ceramics and experimental nickel alloys in SCWO process environments

Energy Technology Data Exchange (ETDEWEB)

Garcia, K.M.; Mizia, R.

1995-02-01

A corrosion investigation was done at MODAR, Inc., using a supercritical water oxidation (SCWO) vessel reactor. Several types of multilayered ceramic rings and experimental nickel alloy coupons were exposed to a chlorinated cutting oil TrimSol, in the SCWO process. A corrosion casing was designed and mounted in the vessel reactor with precautions to minimize chances of degrading the integrity of the pressure vessel. Fifteen of the ceramic coated rings were stacked vertically in the casing at one time for each test. There was a total of 36 rings. The rings were in groupings of three rings that formed five sections. Each section saw a different SCWO environment, ranging from 650 to 300{degrees}C. The metal coupons were mounted on horizontal threaded holders welded to a vertical rod attached to the casing cover in order to hang down the middle of the casing. The experimental nickel alloys performed better than the baseline nickel alloys. A titania multilayered ceramic system sprayed onto a titanium ring remained intact after 120-180 hours of exposure. This is the longest time any coating system has withstood such an environment without significant loss.

ANALYSIS OF PITTING CORROSION ON AN INCONEL 718 ALLOY SUBMITTED TO AGING HEAT TREATMENT

Directory of Open Access Journals (Sweden)

Felipe Rocha Caliari

2014-10-01

Full Text Available Inconel 718 is one of the most important superalloys, and it is mainly used in the aerospace field on account of its high mechanical strength, good resistance to fatigue and creep, good corrosion resistance and ability to operate continuously at elevated temperatures. In this work the resistance to pitting corrosion of a superalloy, Inconel 718, is analyzed before and after double aging heat treatment. The used heat treatment increases the creep resistance of the alloy, which usually is used up to 0.6 Tm. Samples were subjected to pitting corrosion tests in chloride-containing aqueous solution, according to ASTM-F746-04 and the procedure described by Yashiro et al. The results of these trials show that after heat treatment the superalloy presents higher corrosion resistance, i.e., the pitting corrosion currents of the as received surfaces are about 6 (six times bigger (~0.15 mA than those of double aged surfaces (~0.025 mA.

Localized corrosion of molybdenum-bearing nickel alloys in chloride solutions

International Nuclear Information System (INIS)

Postlethwaite, J.; Scoular, R.J.; Dobbin, M.H.

1988-01-01

Electrochemical and immersion tests have been applied to a study of the localized corrosion resistance of two molybdenum-bearing nickel alloys. Alloys C-276 and 6y25, in neutral chloride solutions in the temperature range of 25 to 200 C as part of the container materials evaluation screening tests for the Canadian Nuclear Fuel Waste Management Program. Cyclic polarization studies show that the passivation breakdown potentials move rapidly to more active values with increasing temperatures, indicating a reduced resistance to localized corrosion. The results of immersion tests show that both alloys do suffer crevice corrosion in neutral aerated sodium chloride solutions at elevated temperatures, but that in both cases there is a limiting temperature > 100C, below which, the alloys are not attacked, regardless of the chloride concentration

Aluminium alloys containing iron and nickel; Alliages d'aluminium contenant du fer et du nickel

Energy Technology Data Exchange (ETDEWEB)

Coriou, H.; Fournier, R.; Grall, L.; Hure, J. [Commissariat a l' Energie atomique, Centre d' Etudes Nucleaires de Saclay, Departement de Metallurgie et de Chimie Appliquee (France); Herenguel, J.; Lelong, P. [Centre de Recherches d' Antony, des Trefileries et Laminoirs du Havre (France)

1958-07-01

The first part of this report addresses mechanism, kinetics and structure factors of aluminium alloys containing iron and nickel in water and high temperature steam. The studied alloys contain from 0.3 to 0.7 per cent of iron, and 0.2 to 1.0 per cent of nickel. Corrosion resistance and corrosion structure have been studied. The experimental installation, process and samples are presented. Corrosion structures in water at 350 C are identified and discussed (structure of corrosion products, structure of metal-oxide interface), and then in steam at different temperatures (350-395 C). Corrosion kinetics is experimentally studied (weight variation in time) in water at 350 C and in steam at different temperatures. Reactions occurring at over-heated steam (more than 400 C) are studied, and the case of welded alloys is also addressed. The second part addresses the metallurgical mechanism and processes influencing aluminium alloy resistance to corrosion by high temperature water as it appeared that separated phases protect the solid solution through a neighbourhood action. In order to avoid deep local corrosions, it seems necessary to multiply protective phases in an as uniform as possible way. Some processes enabling this result are described. They belong to conventional metallurgy or to powder metallurgy (with sintering and extrusion)

Iron-nickel alloys as canister material for radioactive waste disposal in underground repositories

International Nuclear Information System (INIS)

Apps, J.A.

1982-01-01

Canisters containing high-level radioactive waste must retain their integrity in an underground waste repository for at least one thousand years after burial (Nuclear Regulatory Commission, 1981). Since no direct means of verifying canister integrity is plausible over such a long period, indirect methods must be chosen. A persuasive approach is to examine the natural environment and find a suitable material which is thermodynamically compatible with the host rock under the environmental conditions with the host rock under the environmental conditions expected in a waste repository. Several candidates have been proposed, among them being iron-nickel alloys that are known to occur naturally in altered ultramafic rocks. The following review of stability relations among iron-nickel alloys below 350 0 C is the initial phase of a more detailed evaluation of these alloys as suitable canister materials

Effect of nickel plating upon tensile tests of uranium--0.75 titanium alloy

International Nuclear Information System (INIS)

Hemperly, V.C.

1975-01-01

Electrolytic-nickel-plated specimens of uranium-0.75 wt percent titanium alloy were tested in air at 20 and 100 percent relative humidities. Tensile-test ductility values were lowered by a high humidity and also by nickel plating alone. Baking the nickel-plated specimens did not eliminate the ductility degradation. Embrittlement because of nickel plating was also evident in tensile tests at -34 0 C. (U.S.)

In situ corrosion testing of various nickel alloys at Måbjerg waste incineration plant

DEFF Research Database (Denmark)

Montgomery, Melanie; Hansson, A. N.; Jensen, S. A.

2013-01-01

overlay material currently being used to give improved corrosion resistance. In order to assess the use of alternative nickel alloys, test panels have been manufactured and inserted into Måbjerg waste incineration plant. Inconel 625 as a 50% weld overlay, two layered weld overlay and as a spiral weld......The majority of waste in Denmark is disposed via waste to energy (WTE) incineration plants which are fabricated from carbon steel. However, due to the increasing corrosiveness of waste over the years, more corrosion resistant alloys are required. In Denmark, Inconel 625 (UNSN06625) is the weld...... overlay was exposed. Other nickel materials exposed were weld overlay Alloy 686, Alloy 50 and Sumitomo Super 625 coextruded tube. Exposure has been undertaken from 2003 to 2009 in the first pass and 2005–2009 in the second pass, and sections have been removed and investigated during this period...

[The effect of hydrogen peroxide on the electrochemical corrosion properties and metal ions release of nickel-chromium dental alloys].

Science.gov (United States)

Wang, Jue; Qiao, Guang-yan

2013-04-01

To investigate the effect of hydrogen peroxide on the electrochemical corrosion and metal ions release of nickel-chromium dental alloys. The corrosion resistance of nickel-chromium dental alloys was compared by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization curve (PD) methods in artificial saliva after immersed in different concentrations of hydrogen peroxide for 112 h. The metal ions released from nickel-chromium dental alloys to the artificial saliva were detected after electrochemical measurements using inductively coupled plasma mass spectrometry (ICP-MS). The data was statistically analyzed by analysis of variance (ANOVA) using SPSS 13.0 software package. The electrochemical experiment showed that the sequence of polarization resistance in equivalent circuit (Rct), corrosion potential (Ecorr), pitting breakdown potential (Eb), and the difference between Ecorr and Eb representing the "pseudo-passivation" (δE) of nickel-chromium alloys in artificial saliva was 30% alloys to the artificial saliva, and the order of the concentrations of metal ions was 0% corrosion resistance of nickel-chromium dental alloys decrease after immersed in different concentrations of hydrogen peroxide for 112 h. Nickel-chromium dental alloys are more prone to corrosion in the artificial saliva with the concentration of hydrogen peroxide increased, and more metal ions are released in the artificial saliva.

Fatigue-crack propagation behavior of Inconel 718

International Nuclear Information System (INIS)

James, L.A.

1975-09-01

The techniques of linear-elastic fracture mechanics were used to characterize the effect of several variables (temperature, environment, cyclic frequency, stress ratio, and heat-treatment variations) upon the fatigue-crack growth behavior of Inconel 718 base metal and weldments. Relevant crack growth data on this alloy from other laboratories is also presented. (33 fig, 39 references)

Effect of deformation and annealing on mechanical properties of nickel-rhenium alloys

International Nuclear Information System (INIS)

Mashkova, V.M.

1978-01-01

Studied have been the mechanical properties of nickel-rhenium alloys, depending on the extent of deformation and heat treatment leading to softening. The mechanical properties of the alloys have been estimated by the results of the tensile tests of wire samples. The softening of the alloy at different temperatures is judged about by the variation in hardness. The results of the study indicate that the most abrupt reduction in the hardness of the cold-hardened metal occurs at 900-1,000 deg C and the hold-time of 1 min. Increase in the hold-time at such temperature almost does not reduce the hardness. It is established that in order to soften nickel-rhenium alloys in the process of the cold-deformation at brief annealings in the air the hold-time should not exceed 5 min at 800-900 deg C

Application of ultrasonic inspection technique for crack depth sizing on nickel based alloy weld. Part 3. Establishment of UT procedure for crack depth sizing by phased array UT

International Nuclear Information System (INIS)

Hirasawa, Taiji; Okada, Hisao; Fukutomi, Hiroyuki

2012-01-01

Recently, it is reported that the primary water stress corrosion cracking (PWSCC) was occurred at the nickel based alloy weld components such as steam generator safe end weld, reactor vessel safe end weld, and so on, in PWR. Defect detection and sizing is important in order to ensure the reliable operation and life extension of nuclear power plants. In the reactor vessel safe end weld, it was impossible to measure crack depth of PWSCC. The crack was detected in the axial direction of the safe end weld. Furthermore, the crack had some features such as shallow, large aspect ratio (ratio of crack depth and length), sharp geometry of crack tip, and so on. Therefore, development and improvement of defect detection and sizing capabilities for ultrasonic testing (UT) is required. Phased array technique was applied to nickel based alloy weld specimen with SCC cracks. From the experimental results, good accuracy of crack depth sizing by phased array UT for the inside inspection was shown. From these results, UT procedure for crack depth sizing was verified. Therefore, effectiveness of phased array UT for crack depth sizing in the nickel based alloy welds was shown. (author)

Surface preparation process of a uranium titanium alloy, in particular for chemical nickel plating

International Nuclear Information System (INIS)

Henri, A.; Lefevre, D.; Massicot, P.

1987-01-01

In this process the uranium alloy surface is attacked with a solution of lithium chloride and hydrochloric acid. Dissolved uranium can be recovered from the solution by an ion exchange resin. Treated alloy can be nickel plated by a chemical process [fr

Ni-Cr based dental alloys; Ni release, corrosion and biological evaluation

Energy Technology Data Exchange (ETDEWEB)

Reclaru, L., E-mail: lucien.reclaru@pxgroup.com [PX Holding S.A., Dep R and D Corrosion and Biocompatibility Group, Bd. des Eplatures 42, CH-2304 La Chaux-de-Fonds (Switzerland); Unger, R.E.; Kirkpatrick, C.J. [Institute for Pathology, REPAIR Lab, University Medical Center, Johannes Gutenberg University Mainz, Langenbeckstr.1, D-55101 Mainz (Germany); Susz, C.; Eschler, P.-Y.; Zuercher, M.-H. [PX Holding S.A., Dep R and D Corrosion and Biocompatibility Group, Bd. des Eplatures 42, CH-2304 La Chaux-de-Fonds (Switzerland); Antoniac, I. [Materials Science and Engineering Faculty, Politehnica of Bucharest, 060042 Bucharest (Romania); Luethy, H. [Institute of Dental Materials Science and Technology, University of Basel, Hebelstrasse 3, CH-4056 Basel (Switzerland)

2012-08-01

In the last years the dental alloy market has undergone dramatic changes for reasons of economy and biocompatibility. Nickel based alloys have become widely used substitute for the much more expensive precious metal alloys. In Europe the prevalence of nickel allergy is 10-15% for female adults and 1-3% for male adults. Despite the restrictions imposed by the EU for the protection of the general population in contact dermatitis, the use of Ni-Cr dental alloys is on the increase. Some questions have to be faced regarding the safety risk of nickel contained in dental alloys. We have collected based on many EU markets, 8 Ni-Cr dental alloys. Microstructure characterization, corrosion resistance (generalized, crevice and pitting) in saliva and the quantities of cations released in particular nickel and CrVI have been evaluated. We have applied non parametric classification tests (Kendall rank correlation) for all chemical results. Also cytotoxicity tests and an evaluation specific to TNF-alpha have been conducted. According to the obtained results, it was found that their behavior to corrosion was weak but that nickel release was high. The quantities of nickel released are higher than the limits imposed in the EU concerning contact with the skin or piercing. Surprisingly the biological tests did not show any cytotoxic effect on Hela and L929 cells or any change in TNF-alpha expression in monocytic cells. The alloys did not show any proinflammatory response in endothelial cells as demonstrated by the absence of ICAM-1 induction. We note therefore that there is really no direct relationship between the in vitro biological evaluation tests and the physico-chemical characterization of these dental alloys. Clinical and epidemiological studies are required to clarify these aspects. - Highlights: Black-Right-Pointing-Pointer Nickel released was higher than the limits imposed in EU in contact with the skin. Black-Right-Pointing-Pointer No direct relationship between the

Analysis of degradation in nickel-based alloys using focused ion beam imaging and specimen preparation combined with analytical electron microscopy

International Nuclear Information System (INIS)

Phaneuf, M.W.; Botton, G.A.

2002-01-01

Focused ion beam (FIB) microscopes have become well-established in the semiconductor industry during the past decade, and are rapidly gaining attention in the field of materials science, both as a tool for producing site specific, parallel sided transmission electron microscope (TEM) specimens and as stand alone specimen preparation and imaging systems. FIB secondary electron imaging (SEI) of nickel-based alloys, such as commercially produced Alloy 600 (approximately Ni 15Cr 10Fe 0.5C), has been demonstrated to show a high degree of sensitivity to the presence of deformation in the alloy, and FIB secondary ion imaging (SII) is particularly useful for identifying the presence of grain boundary corrosion, as secondary ion yields from metallic specimens can increase by three orders of magnitude in the presence of oxygen. This 'oxygen enhanced yield', makes FIB SII ideal for detection of corrosion at grain boundaries down to thicknesses of only a few tens of nanometers. Historically, while TEM has been considered the tool of choice for high resolution chemical and crystallographic analysis of specimens, the technique has suffered from difficulties in producing suitable samples from site-specific areas with a high probability of success. The advent of FIB specimen preparation for TEM has largely changed that. FIB imaging can be combined with FIB 'nano-machining' techniques to produce site-specific, parallel sided TEM specimens well-suited to analytical electron microscopy (AEM) analyses in the TEM, including electron energy loss spectroscopy (EELS), energy dispersive x-ray spectroscopy (EDX) and electron diffraction. When combined with new FIB-based methodologies for surveying large areas to exactly select the regions of interest, such as crack tips or the maximum extent of penetration of intergranular attack (IGA), subsequent FIB TEM specimen preparation and TEM analysis unite to produce a powerful tool to study these phenomena. Examples of these applications of FIB