WorldWideScience

Sample records for nickel-base alloy in718

  1. Inertia Friction Welding Dissimilar Nickel-Based Superalloys Alloy 720Li to IN718

    Science.gov (United States)

    Huang, Z. W.; Li, H. Y.; Preuss, M.; Karadge, M.; Bowen, P.; Bray, S.; Baxter, G.

    2007-07-01

    This article describes a comprehensive microstructural characterization of an inertia friction welded joint between nickel-based superalloys 720Li and IN718. The investigation has been carried out on both as-welded and postweld heat-treated conditions. The detailed metallographic analysis has enabled the relation of hardness profiles across inertia-welded alloy 720Li to IN718 and morphological changes of the precipitates present. The work demonstrates that inertia friction welding (IFW) 720Li to IN718 results in a weld free of micropores and microcracks and no significant chemical migration across the weld line. However, substantial differences in terms of grain structure and precipitation phase distribution variations are observed on each side of the dissimilar weld. The high γ‧ volume fraction alloy 720Li exhibits a wider heat-affected zone than the mainly γ‧‧ strengthened IN718. Alloy 720Li displays only a small hardness trough near the weld line in the as-welded condition due to the depletion of γ‧, while γ″-strengthened IN718 shows a soft precipitation-free weld region. Postweld heat treatment (PWHT) of the dissimilar weld at 760 °C, a typical annealing temperature for alloy 720Li, results in an overmatch of the heat-affected zone in both sides of the weld. The comparison of the as-welded and postweld heat-treated condition also reveals that IN718 is in an overaged condition after the stress relief treatment.

  2. NICKEL-BASE ALLOY

    Science.gov (United States)

    Inouye, H.; Manly, W.D.; Roche, T.K.

    1960-01-19

    A nickel-base alloy was developed which is particularly useful for the containment of molten fluoride salts in reactors. The alloy is resistant to both salt corrosion and oxidation and may be used at temperatures as high as 1800 deg F. Basically, the alloy consists of 15 to 22 wt.% molybdenum, a small amount of carbon, and 6 to 8 wt.% chromium, the balance being nickel. Up to 4 wt.% of tungsten, tantalum, vanadium, or niobium may be added to strengthen the alloy.

  3. Hall coefficient measurement for residual stress assessment in precipitation hardened IN718 nickel-base superalloy

    Science.gov (United States)

    Velicheti, Dheeraj; Nagy, Peter B.; Hassan, Waled

    2017-02-01

    We investigated the feasibility of residual stress assessment based on Hall coefficient measurements in precipitation hardened IN718 nickel-base superalloy. As a first step, we studied the influence of microstructural variations on the galvanomagnetic properties of IN718 nickel-base superalloy. We found that the Hall coefficient of IN718 increases from ≈ 8.0×10-11 m3/C in its fully annealed state of 15 HRC Rockwell hardness to ≈ 9.4×10-11 m3/C in its fully hardened state of 45 HRC. We also studied the influence of cold work, i.e., plastic deformation, at room temperature and found that cold work had negligible effect on the Hall coefficient of fully annealed IN718, but significantly reduced it in hardened states of the material. For example, measurements conducted on fully hardened IN718 specimens showed that the Hall coefficient decreased more or less linearly with cold work from its peak value of ≈ 9.4×10-11 m3/C in its intact state to ≈ 9.0×10-11 m3/C in its most deformed state of 22% plastic strain. We also studied the influence of applied stress and found that elastic strain significantly increases the Hall coefficient of IN718 regardless of the state of hardening. The relative sensitivity of the Hall coefficient to elastic strain was measured as a unitless gauge factor K that is defined as the ratio of the relative change of the Hall coefficient ΔRH/RH divided by the axial strain ɛ = σ/E, where σ is the applied uniaxial stress and E is the Young's modulus of the material. We determined that the galvanomagnetic gauge factor of IN718 is κ ≈ 2.6 - 2.9 depending on the hardness level. Besides the fairly high value of the gauge factor, it is important that it is positive, which means that compressive stress in surface-treated components decreases the Hall coefficient in a similar way as plastic deformation does, therefore the unfortunate cancellation that occurs in fully hardened IN718 in the case of electric conductivity measurements will not

  4. Recrystallization characteristics of oxide dispersion strengthened nickel-base alloys

    Science.gov (United States)

    Hotzler, R. K.; Glasgow, T. K.

    1980-01-01

    Electron microscopy was employed to study the process of recrystallization in two oxide dispersion strengthened (ODS) mechanically alloyed nickel-base alloys, MA 754 and MA 6000E. MA 754 contained both fine, uniformly dispersed particles and coarser oxides aligned along the working direction. Hot rolled MA 754 had a grain size of 0.5 microns and high dislocation densities. After partial primary recrystallization, the fine grains transformed to large elongated grains via secondary (or abnormal) grain growth. Extruded and rolled MA 6000E contained equiaxed grains of 0.2 micron diameter. Primary recrystallization occurring during working eliminated virtually all dislocations. Conversion from fine to coarse grains was triggered by gamma prime dissolution; this was also a process of secondary or abnormal grain growth. Comparisons were made to conventional and oxide dispersion strengthened nickel-base alloys.

  5. HIGH CYCLE FATIGUE PROPERTIES OF NICKEL-BASE ALLOY 718

    Institute of Scientific and Technical Information of China (English)

    K.Kobayashi; K.Yamaguchi; M.Hayakawa; M.Kimura

    2004-01-01

    The fatigue properties of nickel-base Alloy 718 with fine- and grain-coarse grains were investigated. In the fine-grain alloy, the fatigue strength normalized by the tensile strengtn was 0.51 at 107 cycles. In contrast, the fatigue strength of the coarse-grain alloy was 0.32 at the same cycles, although the fatigue strengths in the range from 103to 105 cycles are the same for both alloys. The fracture appearances fatigued at around 106 cycles showed internal fractures originating from the flat facets of austenite grains for both alloys. The difference in fatigue strength at 107 cycles between the fine- and coarse-grain alloys could be explained in terms of the sizes of the facets from which the fractures originated.

  6. Corrosion-resistant nickel-base alloys for gas turbines

    Energy Technology Data Exchange (ETDEWEB)

    Schultz, J.W.; Hulsizer, W.R.

    1976-08-01

    Laboratory corrosion screening procedures used during the past ten years in developing nickel-base superalloys for gas turbine applications are described. Hot salt corrosion tests have included crucible and salt shower exposures. Reproducible techniques were established and alloy composition effects defined, leading to development of M313, IN-587, a IN-792. Correlations have been made with corrosion results in burner rigs, and engine experience confirming anticipated behavior is now becoming available. During this work a number of limitations of these accelerated laboratory tests were uncovered; these are discussed. Finally, brief descriptions of the states of development of alloy MA 755E (an oxide dispersion-strengthened superalloy) and IN-939 (a cast 23 percent chromium superalloy) are outlined as examples of advanced corrosion resistant, high strength materials of the future.

  7. Characterization and modeling of quenching-induced residual stresses in the nickel-based superalloy IN718

    Science.gov (United States)

    Dye, D.; Conlon, K. T.; Reed, R. C.

    2004-06-01

    The residual stress fields in pieces of quenched IN718 superalloy have been characterized by neutron diffraction. The samples were in the form of cylindrical rods of length sufficient to ensure that steady-state conditions prevail at the midsection. Quenching the samples in air, water, and oil generated various residual stress fields. The interfacial heat-transfer coefficients were estimated using an inverse-modeling technique. The findings were rationalized with an elastic-plastic finite-element model that included temperature-dependent properties. The hoop and axial stresses are the most significant components of the stress field and arise from the plastic deformation occurring at the periphery of the cylindrical sections, the extent of which depends strongly upon the severity of the quench. The model is used to examine the residual stress fields to be expected in a turbine-disc forging of idealized geometry.

  8. MACHINING OF NICKEL BASED ALLOYS USING DIFFERENT CEMENTED CARBIDE TOOLS

    Directory of Open Access Journals (Sweden)

    BASIM A. KHIDHIR

    2010-09-01

    Full Text Available This paper presents the results of experimental work in dry turning of nickel based alloys (Haynes – 276 using Deferent tool geometer of cemented carbide tools. The turning tests were conducted at three different cutting speeds (112, 152, 201and 269 m/min while feed rate and depth of cut were kept constant at 0.2 mm/rev and 1.5 mm, respectively. The tool holders used were SCLCR with insert CCMT-12 and CCLNR – M12-4 with insert CNGN-12. The influence of cutting speed, tool inserts type and workpiece material was investigated on the machined surface roughness. The worn parts of the cutting tools were also examined under scanning electron microscope (SEM. The results showed that cutting speed significantly affected the machined surface finish values in related with the tool insert geometry. Insert type CCMT-12 showed better surface finish for cutting speed to 201 m/min, while insert type CNGN-12 surface roughness increased dramatically with increasing of speed to a limit completely damage of insert geometer beyond 152 m/min.

  9. Coarsening in high volume fraction nickel-base alloys

    Science.gov (United States)

    Mackay, R. A.; Nathal, M. V.

    1990-01-01

    The coarsening behavior of the gamma-prime precipitate has been examined in high volume fraction nickel-base alloys aged at elevated temperatures for times of up to 5000 h. Although the cube rate law was observed during coarsening, none of the presently available coarsening theories showed complete agreement with the experimental particle size distributions (PSDs). These discrepancies were thought to be due to elastic coherency strains which were not considered by the available models. Increasing the Mo content significantly influenced the PSDs and decreased the coarsening rate of the gamma-prime cubes, as a result of increasing the magnitude of the lattice mismatch. After extended aging times, the gamma-prime cubes underwent massive coalescence into plates at a rate which was much faster than the cuboidal coarsening rate. Once the gamma-prime plates were formed, further coarsening was not observed, and this stabilization of the microstructure was attributed to the development of dislocation networks at the gamma-gamma-prime interfaces.

  10. Method for improve x-ray diffraction determinations of residual stress in nickel-base alloys

    Science.gov (United States)

    Berman, Robert M.; Cohen, Isadore

    1990-01-01

    A process for improving the technique of measuring residual stress by x-ray diffraction in pieces of nickel-base alloys which comprises covering part of a predetermined area of the surface of a nickel-base alloy with a dispersion, exposing the covered and uncovered portions of the surface of the alloy to x-rays by way of an x-ray diffractometry apparatus, making x-ray diffraction determinations of the exposed surface, and measuring the residual stress in the alloy based on these determinations. The dispersion is opaque to x-rays and serves a dual purpose since it masks off unsatisfactory signals such that only a small portion of the surface is measured, and it supplies an internal standard by providing diffractogram peaks comparable to the peaks of the nickel alloy so that the alloy peaks can be very accurately located regardless of any sources of error external to the sample.

  11. Method for improving x-ray diffraction determinations of residual stress in nickel-base alloys

    Science.gov (United States)

    Berman, R.M.; Cohen, I.

    1988-04-26

    A process for improving the technique of measuring residual stress by x-ray diffraction in pieces of nickel-base alloys is discussed. Part of a predetermined area of the surface of a nickel-base alloy is covered with a dispersion. This exposes the covered and uncovered portions of the surface of the alloy to x-rays by way of an x-ray diffractometry apparatus, making x-ray diffraction determinations of the exposed surface, and measuring the residual stress in the alloy based on these determinations. The dispersion is opaque to x-rays and serves a dual purpose, since it masks off unsatisfactory signals such that only a small portion of the surface is measured, and it supplies an internal standard by providing diffractogram peaks comparable to the peaks of the nickel alloy so that the alloy peaks can be very accurately located regardless of any sources of error external to the sample. 2 figs.

  12. Temperature of phase transformations in heat-resistant nickel-base alloys

    Science.gov (United States)

    Ivanov, A. D.; Ukhlinov, A. G.

    1997-11-01

    The study of phase transformations in heating and cooling of alloys is needed for choosing optimum regimes of their melting, plastic deformation, and heat treatment. In the present paper differential thermal analysis is used to determine the temperature of phase transformations in complexly alloyed nickel-base alloys. Industrial nickel alloys with intermetallic reinforcement manufactured by means of vacuum arc remelting (VAR) and hot deformation (HD) were studied. Alloy KhN56MBYuD was studied after different metallurgical processes, namely, electroslag remelting (ESR), centrifugal casting (CC), powder spraying (PS), and hot isostatic pressing (HIP). All the alloys were studied in the initial state and after heat treatment.

  13. Electrochemical isolation of intermetallic and carbide phases from nickel-base alloys

    Energy Technology Data Exchange (ETDEWEB)

    Shul' ga, A.V.; Nikishanov, V.V.; Ofitserov, A.V.

    1988-01-01

    Parameters of carbide phases were examined to find the optimum conditions for isolating intermetallic and carbide phases from complex nickel-base alloys. Conditions for an electrochemical isolation of the phases are chosen on the basis of polarization curves for the matrix and phases to be isolated. Electrochemical studies were performed with a potentiostat and data from x-ray analyses of the phases are tabulated. Two electrolytes were developed, the first for isolating carbide phases from nickel matrix and from nickel-base superalloys and the second electrolyte isolates intermetallic phases.

  14. Laser Engineered Net Shaping of Nickel-Based Superalloy Inconel 718 Powders onto AISI 4140 Alloy Steel Substrates: Interface Bond and Fracture Failure Mechanism.

    Science.gov (United States)

    Kim, Hoyeol; Cong, Weilong; Zhang, Hong-Chao; Liu, Zhichao

    2017-03-25

    As a prospective candidate material for surface coating and repair applications, nickel-based superalloy Inconel 718 (IN718) was deposited on American Iron and Steel Institute (AISI) 4140 alloy steel substrate by laser engineered net shaping (LENS) to investigate the compatibility between two dissimilar materials with a focus on interface bonding and fracture behavior of the hybrid specimens. The results show that the interface between the two dissimilar materials exhibits good metallurgical bonding. Through the tensile test, all the fractures occurred in the as-deposited IN718 section rather than the interface or the substrate, implying that the as-deposited interlayer bond strength is weaker than the interfacial bond strength. From the fractography using scanning electron microscopy (SEM) and energy disperse X-ray spectrometry (EDS), three major factors affecting the tensile fracture failure of the as-deposited part are (i) metallurgical defects such as incompletely melted powder particles, lack-of-fusion porosity, and micropores; (ii) elemental segregation and Laves phase, and (iii) oxide formation. The fracture failure mechanism is a combination of all these factors which are detrimental to the mechanical properties and structural integrity by causing premature fracture failure of the as-deposited IN718.

  15. The strengthening mechanism of a nickel-based alloy after laser shock processing at high temperatures

    Directory of Open Access Journals (Sweden)

    Yinghong Li, Liucheng Zhou, Weifeng He, Guangyu He, Xuede Wang, Xiangfan Nie, Bo Wang, Sihai Luo and Yuqin Li

    2013-01-01

    Full Text Available We investigated the strengthening mechanism of laser shock processing (LSP at high temperatures in the K417 nickel-based alloy. Using a laser-induced shock wave, residual compressive stresses and nanocrystals with a length of 30–200 nm and a thickness of 1 μm are produced on the surface of the nickel-based alloy K417. When the K417 alloy is subjected to heat treatment at 900 °C after LSP, most of the residual compressive stress relaxes while the microhardness retains good thermal stability; the nanocrystalline surface has not obviously grown after the 900 °C per 10 h heat treatment, which shows a comparatively good thermal stability. There are several reasons for the good thermal stability of the nanocrystalline surface, such as the low value of cold hardening of LSP, extreme high-density defects and the grain boundary pinning of an impure element. The results of the vibration fatigue experiments show that the fatigue strength of K417 alloy is enhanced and improved from 110 to 285 MPa after LSP. After the 900 °C per 10 h heat treatment, the fatigue strength is 225 MPa; the heat treatment has not significantly reduced the reinforcement effect. The feature of the LSP strengthening mechanism of nickel-based alloy at a high temperature is the co-working effect of the nanocrystalline surface and the residual compressive stress after thermal relaxation.

  16. The elemental move characteristic of nickel-based alloy in molten salt corrosion by using nuclear microprobe

    Science.gov (United States)

    Lei, Qiantao; Liu, Ke; Gao, Jie; Li, Xiaolin; Shen, Hao; Li, Yan

    2017-08-01

    Nickel-based alloys as candidate materials for Thorium Molten Salt Reactor (TMSR), need to be used under high temperature in molten salt environment. In order to ensure the safety of the reactor running, it is necessary to study the elemental move characteristic of nickel-based alloys in the high temperature molten salts. In this work, the scanning nuclear microprobe at Fudan University was applied to study the elemental move. The Nickel-based alloy samples were corroded by molten salt at different temperatures. The element concentrations in the Nickel-based alloys samples were determined by the scanning nuclear microprobe. Micro-PIXE results showed that the element concentrations changed from the interior to the exterior of the alloy samples after the corrosion.

  17. Friction and wear of sintered Alpha SiC sliding against IN-718 alloy at 25 to 800 C in atmospheric air at ambient pressure

    Science.gov (United States)

    Deadmore, Daniel L.; Sliney, Harold E.

    1986-01-01

    The sliding friction and wear of the SiC-nickel based alloy IN-718 couple under line contact test conditions in atmospheric air at a linear velocity of 0.18 m/sec and a load of 6.8 kg (67N) was investigated at temperatures of 25 to 800 C. It was found that the coefficient of friction was 0.6 up to 350 C then decreased to 0.3 at 500 and 800 C. It is suggested that the sharp decrease in the friction in the range of 350 to 550 C is due to the lubrication value of oxidation products. The wear rate reaches a minimum of 1 x 10 to the -10 to 2 x 10 to the -10 cu cm/cm/kg at 400 to 600 C.

  18. Research on CMT welding of nickel-based alloy with stainless steel

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Cold Metal Transfer (CMT) welding technique is a new welding technique introduced by Fronius company. CMT welding of nickel-based alloy with stainless steel was carried out using CuSi3 filler wire in this paper. Effects of welding parameters, including welding current, welding speed, etc, on weld surface appearance were tested. Microstructure and mechanical properties of CMT weld were studied. The results show that the thickness of interface reaction layer of the nickel-based alloy is 14.3μm, which is only 4.33% of base material. The weld is made up of two phases,α-copper and iron-based solid solution. Rupture occurs initially at the welded seam near the edge of stainless steel in shear test. The maximum shear strength of the CuSi3 welded joint is 184.9MPa.

  19. Simulation and experiments of ultrasonic propagation in nickel-based alloy weldments

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    In order to obtain good understanding of complicated beam propagation behaviors in nickel-based alloy weldments, ray tracing simulation is established to predict the ultrasonic beam path in a special welded structure of dissimilar steels. Also experimental examinations are carried out to measure the ultrasonic beam paths in the weldment. Then comparisons of the modeling predictions with experimental results are presented to reveal the complicated beam propagation behaviors.

  20. Probability of Occurrence of Life-Limiting Fatigue Mechanism in P/M Nickel-Based Alloys (Postprint)

    Science.gov (United States)

    2016-03-30

    AFRL-RX-WP-JA-2017-0146 PROBABILITY OF OCCURRENCE OF LIFE-LIMITING FATIGUE MECHANISM IN P/M NICKEL-BASED ALLOYS (POSTPRINT) M.J...February 2016 4. TITLE AND SUBTITLE PROBABILITY OF OCCURRENCE OF LIFE-LIMITING FATIGUE MECHANISM IN P/M NICKEL-BASED ALLOYS (POSTPRINT) 5a...paper, a micro structure-based model of the probability of occurrence of the minimum-lifetime, or the life-limiting, mechanism in powder processed Ni

  1. Evolution of precipitate in nickel-base alloy 718 irradiated with argon ions at elevated temperature

    Science.gov (United States)

    Jin, Shuoxue; Luo, Fengfeng; Ma, Shuli; Chen, Jihong; Li, Tiecheng; Tang, Rui; Guo, Liping

    2013-07-01

    Alloy 718 is a nickel-base superalloy whose strength derives from γ'(Ni3(Al,Ti)) and γ″(Ni3Nb) precipitates. The evolution of the precipitates in alloy 718 irradiated with argon ions at elevated temperature were examined via transmission electron microscopy. Selected-area electron diffraction indicated superlattice spots disappeared after argon ion irradiation, which showing that the ordered structure of the γ' and γ″ precipitates became disordered. The size of the precipitates became smaller with the irradiation dose increasing at 290 °C.

  2. Morphology and Magnetic Properties of Electrodeposited Iron and Nickel Based Alloy Foils

    Institute of Scientific and Technical Information of China (English)

    GUO Zhan-cheng; LIU Mei-feng; SUN Chun-wen; LIU Yu-xing; LU Wei-chang

    2004-01-01

    An alternative to conventional process for the preparation of soft magnetic metal foils of Fe, Fe-Ni, Fe-Co and Fe-Ni-Co by electroforming was described. The microstructure and magnetic properties were observed. The results showed that the crystal size of the iron-based alloy foil is less than 10 μm, while that of nickel-based alloy foil is about 2 μm. Moreover, the electroformed Fe-Ni foil has better magnetic properties than the conventional milled permalloy 1J79 foil.

  3. Hardness and phase analysis of IN 718 deformed at high strain rate.

    Science.gov (United States)

    Renhof, L; Guder, S; Werner, E

    2004-06-01

    Specimens of the nickel base alloy IN 718 deformed at high strain rate (approximately 10 s(-1)), as realized in a screw press, have higher strength than parts forged conventionally in a hydraulic press. Microstructure analyses in light and transmission electron microscopes reveal the precipitation of very small Ni(3)Nb particles (gamma"-phase) to be the reason for the increased hardness. Several processing routes are discussed and analyzed in relation to the TTT-diagram of IN 718.

  4. Solid particle erosion of steels and nickel based alloys candidates for USC steam turbine blading

    Energy Technology Data Exchange (ETDEWEB)

    Cernuschi, Federico; Guardamagna, Cristina; Lorenzoni, Lorenzo [ERSE SpA, Milan (Italy); Robba, Davide [CESI, Milan (Italy)

    2010-07-01

    The main objective of COST536 Action is to develop highly efficient steam power plant with low emissions, from innovative alloy development to validation of component integrity. In this perspective, to improve the operating efficiency, materials capable of withstanding higher operating temperatures are required. For the manufacturing of components for steam power plants with higher efficiency steels and nickel-based alloys with improved oxidation resistance and creep strength at temperature as high as 650 C - 700 C have to be developed. Candidate alloys for manufacturing high pressure steam turbine diaphragms, buckets, radial seals and control valves should exhibit, among other properties, a good resistance at the erosion phenomena induced by hard solid particles. Ferric oxide (magnetite) scales cause SPE by exfoliating from boiler tubes and steam pipes (mainly super-heaters and re-heaters) and being transported within the steam flow to the turbine. In order to comparatively study the erosion behaviour of different materials in relatively short times, an accelerated experimental simulation of the erosion phenomena must be carried out. Among different techniques to induce erosion on material targets, the use of an air jet tester is well recognised to be one of the most valid and reliable. In this work the results of SPE comparative tests performed at high temperatures (550 C, 600 C and 650 C) at different impaction angles on some steels and nickel based alloys samples are reported. (orig.)

  5. THE ROLE OF NIOBIUM IN NICKEL-BASED SUPERALLOYS AND CHARACTERIZATION OF PM ALLOY EP741NP

    Institute of Scientific and Technical Information of China (English)

    T. Carneiro; J. Radavich; D. Furrer

    2005-01-01

    The role of niobium in nickel-based superalloys is reviewed. The importance of niobium as a strengthener is discussed. New developments in nickel-based superalloys are also briefly mentioned, including some results that show improved resistance to sulfidation by niobium. Research results from a current program on the role of niobium in the Russian powder metallurgy alloy EP741NP are presented. Future research plans on the role of niobium in superalloys are also discussed.

  6. Tensile properties of a nickel-base alloy subjected to surface severe plastic deformation

    Energy Technology Data Exchange (ETDEWEB)

    Tian, J.W. [Department of Materials Science and Engineering, University of Tennessee, Knoxville, TN (United States); Dai, K. [Quality Engineering and Software Technology, East Hartford, CT 06108 (United States); Villegas, J.C. [Intel Corporation, Chandler, AZ (United States); Shaw, L. [Department of Chemical, Materials and Biomolecular Engineering, University of Connecticut, Storrs, CT (United States)], E-mail: leon.shaw@uconn.edu; Liaw, P.K. [Department of Materials Science and Engineering, University of Tennessee, Knoxville, TN (United States); Klarstrom, D.L. [Haynes International, Inc., Kokomo, IN (United States); Ortiz, A.L. [Departamento de Ingenieria Mecanica, Energetica y de los Materiales, Universidad de Extremadura, 06071 Badajoz (Spain)

    2008-10-15

    A surface severe plastic deformation (S{sup 2}PD) method has been applied to bulk specimens of HASTELLOY C-2000 alloy, a nickel-base alloy. The mechanical properties of the processed C-2000 alloy were determined via tensile tests and Vickers hardness measurements, whereas the microstructure was characterized using scanning electron microscopy, transmission electron microscopy, and X-ray diffractometry. The improved tensile strength was related to the nanostructure at the surface region, the residual compressive stresses, and the work-hardened surface layer, all of which resulted from the S{sup 2}PD process. To understand the contributions of these three factors, finite element modeling was performed. It was found that the improved tensile strength could be interpreted based on the contributions of nano-grains, residual stresses, and work hardening.

  7. The machinability of nickel-based alloys in high-pressure jet assisted (HPJA turning

    Directory of Open Access Journals (Sweden)

    D. Kramar

    2013-10-01

    Full Text Available Due to their mechanical, thermal and chemical properties, nickel-based alloys are generally included among materials that are hard to machine. An experimental study has been performed to investigate the capabilities of conventional and high-pressure jet assisted (HPJA turning of hard-to-machine materials, namely Inconel 718. The capabilities of different hard turning procedures are compared by means of chip breakability. The obtained results show that HPJA method offers a significant increase in chip breakability, under the same cutting conditions (cutting speed, feed rate, depth of cut.

  8. Interface reaction between nickel-base self-fluxing alloy coating and steel substrate

    Science.gov (United States)

    Otsubo, F.; Era, H.; Kishitake, K.

    2000-06-01

    The interface reaction between a nickel-base, self-fluxing alloy coating and a steel substrate has been investigated to examine the formation of “pores,” which are observed along the interface of used boiler tubes. It was found that lumpy precipitates form along the interface instead of pores after heating at high temperatures and that the precipitates are of Fe2B boride. The adhesion strength of the coating is not decreased by the formation of Fe2B precipitates along the interface because of the increase of the adhesion due to interdiffusion.

  9. Laser-Aided Direct Writing of Nickel-Based Single-Crystal Super Alloy (N5)

    Science.gov (United States)

    Wang, Yichen; Choi, Jeongyoung; Mazumder, Jyoti

    2016-12-01

    This communication reports direct writing of René N5 nickel-based Super alloy. N5 powder was deposited on (100) single-crystal substrate of René N5, for epitaxial growth, using laser and induction heating with a specially designed closed-loop thermal control system. A thin wall (1 mm width) of René N5 single crystal of 22.1 mm (including 3 mm SX substrate) in height was successfully deposited within 100 layers. SEM and EBSD characterized the single-crystal nature of the deposit.

  10. Ion irradiation induced disappearance of dislocations in a nickel-based alloy

    Energy Technology Data Exchange (ETDEWEB)

    Chen, H.C.; Li, D.H.; Lui, R.D.; Huang, H.F.; Li, J.J.; Lei, G.H.; Huang, Q.; Bao, L.M.; Yan, L., E-mail: yanlong@sinap.ac.cn; Zhou, X.T., E-mail: zhouxingtai@sinap.ac.cn; Zhu, Z.Y.

    2016-06-15

    Under Xe ion irradiation, the microstructural evolution of a nickel based alloy, Hastelloy N (US N10003), was studied. The intrinsic dislocations are decorated with irradiation induced interstitial loops and/or clusters. Moreover, the intrinsic dislocations density reduces as the irradiation damage increases. The disappearance of the intrinsic dislocations is ascribed to the dislocations climb to the free surface by the absorption of interstitials under the ion irradiation. Moreover, the in situ annealing experiment reveals that the small interstitial loops and/or clusters induced by the ion irradiation are stable below 600 °C.

  11. Skeletal Amorphous Nickel Based Alloy Catalysts and Magnetically Stabilized Bed Hydrogenation Technology

    Institute of Scientific and Technical Information of China (English)

    Min Enze

    2004-01-01

    Looking toward 21 century, smaller, cleaner and more energy-efficient technology will be an important trend in the development of chemical industry. In light of the new process requirements,a number of technology breakthroughs have occurred. One of these discoveries, the magnetically stabilized bed (MSB), has been proven a powerful process for intensification. Since its initial research in the late 1980's at Research Institute of Petroleum Processing (RIPP), the MSB technology and related catalytic material have matured rapidly through an intensive research and engineering program, primarily focused on its scaling-up.In this paper, we report the discovery of a novel skeletal amorphous nickel-based alloy and its use in magnetically stabilized bed (MSB). Amorphous alloys are new kinds of catalytic materials with short-range order but long-range disorder structure. In comparison with Raney Ni, the skeletal amorphous nickel-based alloy has an increasingly higher activity in the hydrogenation of reactive groups and compounds including nitro, nitrile, olefin, acetylene, aromatics, etc. Up to now, the amorphous nickel based alloy catalysts, SRNA series catalyst, one with high Ni ratio have been commercially manufactured more than four year. The new SRNA catalyst has been successfully implemented for hydrogenation applications in slurry reactor at Balin Petrochemical, SINOPEC.SRNA catalyst with further improvement in catalytic activity and stability raise its relative stability to 2~4 times of that of conventional catalyst. In the course of the long-cycle operation of SRNA-4 the excellent catalyst activity and stability can bring about such advantage as low reaction temperature, good selectivity and low catalyst resumption.Magnetically stabilized bed (MSB), a fluidized bed of magnetizable particles by applying a spatially uniform and time-invariant magnetic field oriented axially relative to the fluidizing fluid flow, had many advantages such as the low pressure drop and

  12. Internal nitridation of nickel-base alloys; Innere Nitrierung von Nickelbasis-Legierungen

    Energy Technology Data Exchange (ETDEWEB)

    Krupp, U.; Christ, H.J. [Siegen Univ. (Gesamthochschule) (Germany). Inst. fuer Werkstofftechnik

    1998-12-31

    The chromuim concentration is the crucial variable in nitridation processes in nickel-base alloys. Extensive nitridation experiments with various specimen alloys of the system Ni-Cr-Al-Ti have shown that the Cr itself starts to form nitrides as from elevated initial concentrations of about 10 to 20 weight%, (depending on temperature), but that lower concentrations have an earlier effect in that they induce a considerable increase in the N-solubility of the nickel-base alloys. This causes an accelerated nitridation attack on the alloying elements Ti and Al. Apart from experimental detection and analysis, the phenomenon of internal nitridation could be described as well by means of a mathematical model calculating the diffusion with the finite-differences method and determining the precipitation thermodynamics by way of integrated equilibrium calculations. (orig./CB) [Deutsch] Im Verlauf der Hochtemperaturkorrosion von Nickelbasis-Superlegierungen kann durch beanspruchungsbedingte Schaedigungen der Oxiddeckschicht ein Verlust der Schutzwirkung erfolgen und als Konsequenz Stickstoff aus der Atmosphaere in den Werkstoff eindringen. Der eindiffundierende Stickstoff bildet vor allem mit den Legierungselementen Al, Cr und Ti Nitridausscheidungen, die zu einer relativ rasch fortschreitenden Schaedigung fuehren koennen. Eine bedeutende Rolle bei diesen Nitrierungsprozessen in Nickelbasislegierungen spielt die Cr-Konzentration in der Legierung. So ergaben umfangreiche Nitrierungsexperimente an verschiedenen Modellegierungen des Systems Ni-Cr-Al-Ti, dass Cr zwar selbst erst ab Ausgangskonzentrationen von ca. 10-20 Gew.% (abhaengig von der Temperatur) Nitride bildet, allerdings bereits bei geringen Konzentrationen die N-Loeslichkeit von Nickelbasis-Legierungen entscheidend erhoeht. Dies hat zur Folge, dass es zu einem beschleunigten Nitrierungsangriff auf die Legierungselemente Ti und Al kommt. Neben den experimentellen Untersuchungen konnte das Phaenomen der inneren

  13. Effect of Precipitation on the Microhardness Distribution of Diode Laser Epitaxially Deposited IN718 Alloy Coating

    Institute of Scientific and Technical Information of China (English)

    Yaocheng Zhang; Zhuguo Li; Pulin Nie; Yixiong Wu

    2013-01-01

    The microhardness distribution of the diode laser epitaxially deposited IN718 alloy coating was investigated.The Laves concentration in different regions of the coating was measured by binarization processing.The strengthening phase of the coating was characterized by transmission electron microscopy (TEM).The results showed that the microhardness increased along the depth of the coating.Part of Laves dissolved into austenitic matrix during the successive laser deposition.A little amount of strengthening phase was precipitated in the bottom region of the coating.It was attributed to the heat effect from the thermal cycle of successive deposition on the microstructure in the bottom region of the epitaxially deposited coating.

  14. Thermal evolution of residual stress in IN718 alloy subjected to laser peening

    Science.gov (United States)

    Xu, Suqiang; Huang, Shu; Meng, Xiankai; Sheng, Jie; Zhang, Haifeng; Zhou, Jianzhong

    2017-07-01

    The thermal relaxation behaviors of residual stresses induced by laser peening (LP) in IN718 alloy were investigated using an integrated numerical simulation and experimental approach. LP and heat treatments (HT) were carried out after which the X-ray diffraction (XRD) technique was employed in measuring the residual stresses. Micro-structures were observed using an optic microscope (OM) and transmission electron microscope (TEM). Dislocations induced by LP were also observed by TEM and characterized using the XRD technique. The effects of the applied temperature and the exposure time on residual stress and micro-structures were investigated. The results show that the extent of the residual stresses relaxation increased accordingly with the increase in the applied temperature. The relaxation rate was initially high and tended to stabilize for a longer exposure time. Grain size evolution during the process was subsequently discussed. Furthermore, a conceivable mechanism of residual stresses thermal relaxation behavior was obtained.

  15. Electrochemical characterisation of nickel-based alloys in sulphate solutions at 320 deg. C

    Energy Technology Data Exchange (ETDEWEB)

    Le Canut, J.-M.; Maximovitch, S. E-mail: suzanne.maximovitch@lepmi.inpg.fr; Dalard, F

    2004-08-15

    Nickel alloy steam generator tubes of pressurized water reactors (PWR) are sensitive to stress corrosion cracking (SCC) and the possibility of predicting SCC from electrochemical measurements is of considerable interest for nuclear industry. The electrochemical properties of several nickel-based alloys were studied at 320 deg. C in sulphate solutions at neutral or slightly alkaline pH from corrosion potential measurements, polarisation curves and polarisation resistance (R{sub p}) measurements by linear voltammetry and electrochemical impedance spectroscopy (EIS). The passive layers were much more stable in neutral conditions, due to the presence of chromium oxide, and alloys 600TT and 690 showed the best passivity. R{sub p} measurements confirmed that alloys 600TT and 690 have the lowest corrosion rates. At alkaline pH, the passivation currents were higher than those obtained at neutral pH, and the alloys showed a close behaviour. Reduction of sulphates to sulphides seemed to be possible. Results are in agreement with thermodynamic and surface analysis data of literature. The electrochemical stability did not appear to be directly related to SCC susceptibility since it varied inversely with the pH dependance of SCC in sulphate medium.

  16. Hot Corrosion of Nickel-Base Alloys in Biomass-Derived Fuel Simulated Atmosphere

    Energy Technology Data Exchange (ETDEWEB)

    Leyens, C.; Pint, B.A.; Wright, I.G.

    1999-02-28

    Biomass fuels are considered to be a promising renewable source of energy. However, impurities present in the fuel may cause corrosion problems with the materials used in the hot sections of gas turbines and only limited data are available so far. As part of the Advanced Turbine Systems Program initiated by the U.S. Department of Energy, the present study provides initial data on the hot corrosion resistance of different nickel-base alloys against sodium sulfate-induced corrosion as a baseline, and against salt compositions simulating biomass-derived fuel deposits. Single crystal nickel-superalloy Rene N5, a cast NiCrAlY alloy, a NiCoCrAlY alloy representing industrially used overlay compositions, and a model {beta}NiAl+Hf alloy were tested in 1h thermal cycles at 950 C with different salt coatings deposited onto the surfaces. Whereas the NiCoCrAlY alloy exhibited reasonable resistance against pure sodium sulfate deposits, the NiCrAiY alloy and Rene N5 were attacked severely. Although considered to be an ideal alumina former in air and oxygen at higher temperatures, {beta}NiAl+Hf also suffered from rapid corrosion attack at 950 C when coated with sodium sulfate. The higher level of potassium present in biomass fuels compared with conventional fuels was addressed by testing a NiCoCrAlY alloy coated with salts of different K/Na atomic ratios. Starting at zero Na, the corrosion rate increased considerably when sodium was added to potassium sulfate. In an intermediate region the corrosion rate was initially insensitive to the K/Na ratio but accelerated when very Na-rich compositions were deposited. The key driver for corrosion of the NiCoCrAlY alloy was sodium sulfate rather than potassium sulfate, and no simple additive or synergistic effect of combining sodium and potassium was found.

  17. Optical modeling of nickel-base alloys oxidized in pressurized water reactor

    Energy Technology Data Exchange (ETDEWEB)

    Clair, A. [Laboratoire Interdisciplinaire Carnot de Bourgogne, UMR 6303 CNRS, Universite de Bourgogne, 9 avenue Alain Savary, BP 47870, 21078 Dijon cedex (France); Foucault, M.; Calonne, O. [Areva ANP, Centre Technique Departement Corrosion-Chimie, 30 Bd de l' industrie, BP 181, 71205 Le Creusot (France); Finot, E., E-mail: Eric.Finot@u-bourgogne.fr [Laboratoire Interdisciplinaire Carnot de Bourgogne, UMR 6303 CNRS, Universite de Bourgogne, 9 avenue Alain Savary, BP 47870, 21078 Dijon cedex (France)

    2012-10-01

    The knowledge of the aging process involved in the primary water of pressurized water reactor entails investigating a mixed growth mechanism in the corrosion of nickel-base alloys. A mixed growth induces an anionic inner oxide and a cationic diffusion parallel to a dissolution-precipitation process forms the outer zone. The in situ monitoring of the oxidation kinetics requires the modeling of the oxide layer stratification with the full knowledge of the optical constants related to each component. Here, we report the dielectric constants of the alloys 600 and 690 measured by spectroscopic ellipsometry and fitted to a Drude-Lorentz model. A robust optical stratification model was determined using focused ion beam cross-section of thin foils examined by transmission electron microscopy. Dielectric constants of the inner oxide layer depleted in chromium were assimilated to those of the nickel thin film. The optical constants of both the spinels and extern layer were determined. - Highlights: Black-Right-Pointing-Pointer Spectroscopic ellipsometry of Ni-base alloy oxidation in pressurized water reactor Black-Right-Pointing-Pointer Measurements of the dielectric constants of the alloys Black-Right-Pointing-Pointer Optical simulation of the mixed oxidation process using a three stack model Black-Right-Pointing-Pointer Scattered crystallites cationic outer layer; linear Ni-gradient bottom layer Black-Right-Pointing-Pointer Determination of the refractive index of the spinel and the Cr{sub 2}O{sub 3} layers.

  18. Characterization of constitutional liquid film migration in nickel-base alloy 718

    Science.gov (United States)

    Acoff, V. L.; Thompson, R. G.

    1996-09-01

    When multiphase alloys are rapidly heated, it is possible to cause melting of the interface between phases. This is called constitutional liquation if, during melting, the bulk composition is in a nonliquid region of the phase diagram but the tie-line between the liquating phases passes through a liquid region. The liquid produced during constitutional liquation can spread along grain boundaries and promote liquid film migration (LFM). This is known as constitutional liquid film migration (CLFM), which is thermodynamically similar to liquid film migration; however, mechanistically there are significant differences. Nickel-base alloy 718 has been studied to show the features of migration that are unique to CLFM. Experimentation consisted of heat-treating rods of alloy 718 to promote the trapping of niobium carbide particles on the grain boundaries. These samples were then subjected to isothermal treatments above their constitutional-liquation temperature, which produced CLFM of the grain boundaries. The movement of the liquid films away from their centers of curvature, the formation of a new solid solution behind the migrated liquid films, and the reversals of curvature of the migrated liquid films confirmed that CLFM was the phenomenon observed. The concentration of niobium behind the migrated liquid films for isothermal treatments below the solidus temperature was shown to be greater than the niobium concentration in the matrix. Above the solidus temperature, there was no increase in niobium concentration. The validity of the coherency strain hypothesis as the driving force for CLFM in alloy 718 is discussed.

  19. Corrosion of Nickel-Based Alloys in Ultra-High Temperature Heat Transfer Fluid

    Science.gov (United States)

    Wang, Tao; Reddy, Ramana G.

    2017-03-01

    MgCl2-KCl binary system has been proposed to be used as high temperature reactor coolant. Due to its relatively low melting point, good heat capacity and excellent thermal stability, this system can also be used in high operation temperature concentrating solar power generation system as heat transfer fluid (HTF). The corrosion behaviors of nickel based alloys in MgCl2-KCl molten salt system at 1,000 °C were determined based on long-term isothermal dipping test. After 500 h exposure tests under strictly maintained high purity argon gas atmosphere, the weight loss and corrosion rate analysis were conducted. Among all the tested samples, Ni-201 demonstrated the lowest corrosion rate due to the excellent resistance of Ni to high temperature element dissolution. Detailed surface topography and corrosion mechanisms were also determined by using scanning electron microscopy (SEM) equipped with energy dispersive spectrometer (EDS).

  20. Creep-Fatigue Crack Growth Interaction in Nickel Base Supper Alloy

    Directory of Open Access Journals (Sweden)

    F. Djavanroodi

    2008-01-01

    Full Text Available Most engineering components which operate at elevated temperatures are subjected to non-steady loading during service. This paper describes the current fracture mechanics concepts that are employed to predict cracking of Nickel base supper alloy materials at high temperatures under low and high frequency cyclic loading. A model for predicting creep crack growth in terms of C* and the creep uniaxial ductility is presented at low frequency and at high frequency power law relation is used to predict the crack growth rate. When dealing with creep/fatigue interaction a simple cumulative damage concept with fractography evidence is used to predict the crack growth rate. It is shown that these models give good agreement with the experimental results.

  1. Oxidation and thermal fatigue of coated and uncoated NX-188 nickel-base alloy in a high velocity gas stream

    Science.gov (United States)

    Johnson, J. R.; Young, S. G.

    1972-01-01

    A cast nickel-base superalloy, NX-188, coated and uncoated, was tested in a high-velocity gas stream for resistance to oxidation and thermal fatigue by cycling between room temperature and 980, 1040, and 1090 C. Contrary to the behavior of more conventional nickel-base alloys, uncoated NX-188 exhibited the greatest weight loss at the lowest test temperature. In general, on the basis of weight change and metallographic observations a coating consisting of vapor-deposited Fe-Cr-Al-Y over a chromized substrate exhibited the best overall performance in resistance to oxidation and thermal fatigue.

  2. Analysis of the ductility dip cracking in the nickel-base alloy 617mod

    Science.gov (United States)

    Eilers, A.; Nellesen, J.; Zielke, R.; Tillmann, W.

    2017-03-01

    While testing steam leading power plant components made of the nickel-base alloy A617mod at elevated temperatures (700 °C), ductility dip cracking (DDC) was observed in welding seams and their surroundings. In order to clarify the mechanism of crack formation, investigations were carried out on welded specimens made of A617mod. Interrupted tensile tests were performed on tensile specimens taken from the area of the welding seam. To simulate the conditions, the tensile tests were conducted at a temperature of 700 °C and with a low strain rate. Local strain fields at grain boundaries and inside single grains were determined at different deformation states by means of two-dimensional digital image correlation (DIC). Besides the strain fields, local hardnesses (nanoindentation), energy dispersive X-Ray spectroscopy (EDX), and electron backscatter diffraction (EBSD) measurements were performed. Besides information concerning the grain orientation, the EBSD measurement provides information on the coincidence site lattice (CSL) at grain boundaries as well as the Schmid factor of single grains. All results of the analysis methods mentioned above were correlated and compared to each other and related to the crack formation. Among other things, correlations between strain fields and Schmid factors were determined. The investigations show that the following influences affect the crack formation: orientation of the grain boundaries to the direction of the loading, the orientation of the grains to each other (CSL), and grain boundary sliding.

  3. Amorphous Nickel Based Alloy Catalysts and Magnetically Stabilized Bed Hydrogenation Technology

    Institute of Scientific and Technical Information of China (English)

    MuXuhong; ZongBaoning; 等

    2002-01-01

    Amorphous nickel based alloy catalysts(denoted as the SRNA series catalysts)were prepared via rapid quenching method followed by alkali leaching and other activation procedures.The physicochemical characterizations show that nickel,the active component in these catalysts,exists in the amorphous state,and the catalyst particles possess many nanosized voids leading to large surface area(the highest is 145m2/g).The evaluation results in some model reactions show that the SRNA series catalysts have 2 to 4 times higher activity and selectivity than conventional Raney Ni catalyst for the hydrogenation of compounds with unsatur-ated functional groups.At present,the SRNA series catalysts have been successfully used in hydrogenation of glucose,hydrogenation of pharmaceutical intermediates and purification of caprolactam.In order to use these catalysts efficiently,a magnetically stabilized bed(MSB) technology has been developed by combining the ferromagnetic property of the catalyst with the good mass transfer characteristics of MSB.The demonstration unit of MSB hydrogenation technology has been set up and has kept running for 2800 hours.The results show that,after running 2800 hours,the catalyst still retained good activity; meanwhile,the hydrogenation effi-ciency had been improved 10 times in comparison with the traditional CSTR process.

  4. Amorphous Nickel Based Alloy Catalysts and Magnetically Stabilized Bed Hydrogenation Technology

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Amorphous nickel based alloy catalysts (denoted as the SRNA series catalysts) were prepared viarapid quenching method followed by alkali leaching and other activation procedures. The physicochemicalcharacterizations show that nickel, the active component in these catalysts, exists in the amorphous state, andthe catalyst particles possess many nanosized voids leading to large surface area (the highest is 145m2/g). Theevaluation results in some model reactions show that the SRNA series catalysts have 2 to 4 times higheractivity and selectivity than conventional Raney Ni catalyst for the hydrogenation of compounds with unsatur-ated functional groups. At present, the SRNA series catalysts have been successfully used in hydrogenation ofglucose, hydrogenation of pharmaceutical intermediates and purification of caprolactam. In order to use thesecatalysts efficiently, a magnetically stabilized bed (MSB) technology has been developed by combining theferromagnetic property of the catalyst with the good mass transfer characteristics of MSB. The demonstrationunit of MSB hydrogenation technology has been set up and has kept running for 2800 hours. The results showthat, after running 2800 hours, the catalyst still retained good activity; meanwhile, the hydrogenation effi-ciency had been improved 10 times in comparison with the traditional CSTR process.

  5. Amorphous Nickel Based Alloy Catalysts and Magnetically Stabilized Bed Hydrogenation Technology

    Institute of Scientific and Technical Information of China (English)

    Mu Xuhong; Zong Baoning; Meng Xiangkun; Min Enze

    2002-01-01

    Amorphous nickel based alloy catalysts (denoted as the SRNAseries catalysts) were prepared viarapid quenching method followed by alkali leaching and other activation procedures. The physicochemicalcharacterizations show that nickel, the active component in these catalysts, exists in the amorphous state, andthe catalyst particles possess many nanosized voids leading to large surface area (the highest is 145m2/g). Theevaluation results in some model reactions show that the SRNA series catalysts have 2 to 4 times higheractivity and selectivity than conventional Raney Ni catalyst for the hydrogenation of compounds with unsatur-ated functional groups. At present, the SRNA series catalysts have been successfully used in hydrogenation ofglucose, hydrogenation of pharmaceutical intermediates and purification of caprolactam. In order to use thesecatalysts efficiently, a magnetically stabilized bed (MSB) technology has been developed by combining theferromagnetic property of the catalyst with the good mass transfer characteristics of MSB. The demonstrationunit of MSB hydrogenation technology has been set up and has kept running for 2800 hours. The results showthat, after running 2800 hours, the catalyst still retained good activity; meanwhile, the hydrogenation effi-ciency had been improved 10 times in comparison with the traditional CSTR process.

  6. The French regulatory experience and views on nickel-base alloy PWSCC prevention and treatment

    Energy Technology Data Exchange (ETDEWEB)

    Turluer, G.; Cattiaux, G.; Monnot, B. [Institut de Radioprotection et de Surete Nucleaire, IRSN, 92 - Fontenay aux Roses (France); Emond, D.; Reuchet, J.; Chartier, Ph. [Direction Generale de la Surete Nucleaire et de la Radioprotection, 75 - Paris (France)

    2003-10-01

    This paper presents the experience feedback and views of the French Regulatory Authority (ASN) and of the technical support institute (IRSN) on PWSCC prevention since the initiation in 1989 of the 'Inconel Zones Review' requested by ASN to Electricite de France (EDF), the national operator of a fleet of 58 PWRs. This proactive requirement, launched before the discovery, in September 1991, of the only CRDM nozzle leak in France, on Bugey unit 3, was then triggered by the recurrence of many alloy 600 rapid degradations and leaks, world wide, and also in France in the late 1980's, particularly on steam generator tubes and on some pressurizer penetrations. Thus, the ASN requested that EDF, perform a comprehensive (generic) proactive assessment on all the nickel-base alloy components and parts of the main primary circuits, which of course included vessel head penetrations and bottom vessel head penetrations, and some other zones as a first priority. This proactive 'review' did, a minima, include the following tasks and actions: - Update and complete, by an extensive R and D program, the understanding and characterization of the Ni base alloys prone to PWSCC, - Analyze the various materials, metallurgical features, mechanical stresses, and physicochemical conditions of the parts exposed to primary water, in order to predict the occurrence of PWSCC initiation and propagation, - Provide a prioritization of the zones to be inspected, - Implement by improved NDE techniques a practical inspection program on the 58 PWRs, - Prepare and implement any needed mitigation actions as a result of the components conditions assessment. The present paper relates the main features of the French regulatory experience over more than 13 years and recalls the main principles of the assessment, which were applied by ASN. These principles, which are formalized in the current regulation rules revised in 1999, are briefly listed hereunder: - It is based on avoiding and

  7. Analysis of thermoelectric properties of high-temperature complex alloys of nickel-base, iron-base and cobalt-base groups

    Science.gov (United States)

    Holanda, R.

    1984-01-01

    The thermoelectric properties alloys of the nickel-base, iron-base, and cobalt-base groups containing from 1% to 25% 106 chromium were compared and correlated with the following material characteristics: atomic percent of the principle alloy constituent; ratio of concentration of two constituents; alloy physical property (electrical resistivity); alloy phase structure (percent precipitate or percent hardener content); alloy electronic structure (electron concentration). For solid-solution-type alloys the most consistent correlation was obtained with electron concentration, for precipitation-hardenable alloys of the nickel-base superalloy group, the thermoelectric potential correlated with hardener content in the alloy structure. For solid-solution-type alloys, no problems were found with thermoelectric stability to 1000; for precipitation-hardenable alloys, thermoelectric stability was dependent on phase stability. The effects of the compositional range of alloy constituents on temperature measurement uncertainty are discussed.

  8. Corrosion behaviour of austenitic stainless steel, nickel-base alloy and its weldments in aqueous LiBr solutions

    Energy Technology Data Exchange (ETDEWEB)

    Blasco-Tamarit, E.; Igual-Munoz, A.; Garcia Anton, J.; Garcia-Garcia, D. [Departamento de Ingenieria Quimica y Nuclear. E.T.S.I.Industriales, Universidad Politecnica de Valencia, P.O. Box 22012 E-46071 Valencia (Spain)

    2004-07-01

    With the advances in materials production new alloys have been developed, such as High- Alloy Austenitic Stainless Steels and Nickel-base alloys, with high corrosion resistance. These new alloys are finding applications in Lithium Bromide absorption refrigeration systems, because LiBr is a corrosive medium which can cause serious corrosion problems, in spite of its favourable properties as absorbent. The objective of the present work was to study the corrosion resistance of a highly alloyed austenitic stainless steel (UNS N08031) used as base metal, a Nickel-base alloy (UNS N06059) used as its corresponding filler metal, and the weld metal obtained by the Gas Tungsten Arc Welding (GTAW) procedure. The materials have been tested in different LiBr solutions (400 g/l, 700 g/l, 850 g/l and a commercial 850 g/l LiBr heavy brine containing Lithium Chromate as corrosion inhibitor), at 25 deg. C. Open Circuit Potential tests and potentiodynamic anodic polarization curves have been carried out to obtain information about the general electrochemical behaviour of the materials. The polarization curves of all the alloys tested were typical of passivable materials. Pitting corrosion susceptibility has been evaluated by means of cyclic potentiodynamic curves, which provide parameters to analyse re-passivation properties. The galvanic corrosion generated by the electrical contact between the welded and the base material has been estimated from the polarization diagrams according to the Mixed Potential Method. Samples have been etched to study the microstructure by Scanning Electron Microscopy (SEM). The results demonstrate that the pitting resistance of all these materials increases as the LiBr concentration decreases. In general, the presence of chromate tended to shift the pitting potential to more positive values than those obtained in the 850 g/l LiBr solution. (authors)

  9. Development, processing and fabrication of a nickel based nickel-chromium-iron alloy

    Science.gov (United States)

    Akinlade, Dotun Adebayo

    An optimal powder metallurgy (P/M) approach to produce a nickel base Superalloy similar in composition to INCONEL(TM) 600 was carried out utilising a simple uniaxial pressing process. The efficiencies of a lubricant addition, binder, sintering times and temperatures were measured in terms of green and sintered densities as well as microstructural changes that occurred during processing. It was observed that with increasing % polyvinyl alcohol (PVA), an overall decrease in density of compact was obtained and that using 0.75wt % of lubricant (microwax) green densities in excess of 70% can be obtained. The samples were subsequently sintered in air at 1270°C for times ranging from 0.5h to 5h and also in vacuum (6 millitorr) with temperatures ranging from 1260 through to 1400°C. The air sintering was carried out to optimize sintering time, whereas the vacuum sintering was employed to optimize sintering temperature. On sintering for 5h in air, chromium enrichment occurred at the grain boundaries with subsequent depletion of nickel and iron; this was not noted for 2h sintering or for sintering under vacuum. The optimum sintering conditions were determined to be at 1300°C sintering for 2h in vacuum. The samples processed under the optimum conditions were successfully cold rolled to 40% of the original thickness without cracking. An investigation was also undertaken to determine the effect of Al concentration (1-12w/o) on the microstructure of the powder metallurgically (P/M) processed Ni-Cr-Fe ternary alloy, with a view to determine the concentration of aluminium that would yield a homogenously distributed and optimum volume fraction of the intermetallic-gamma'(Ni3Al) phase without the formation of topologically closed packed phases in the ternary alloy. The phases that were likely to form with the variation in concentration of Al were first simulated by JMatPro(TM) thermodynamic software package, and then Ni-Cr-Fe alloys with varying concentration of aluminum were

  10. Special Features of Creep and Long-Term Strength of Single-Crystal Refractory Nickel-Base Alloys

    Science.gov (United States)

    Semenov, S. G.; Getsov, L. B.; Tikhomirova, E. A.; Semenov, A. S.

    2016-03-01

    Results of experimental studies of creep in a wide range of temperatures and stresses are presented for three modern single-crystal nickel-base alloys. A method for determining the creep characteristics by tests including step increase of the tension is suggested and tested. The effect of transition into plastic condition on the creep parameters, the influence of the chemical composition and loading conditions on the duration of creep stages I, II and III, and the conditions of appearance of crystallographic and not crystallographic modes of fracture are analyzed. Possible simple approximations of the creep curves are considered with allowance for the accumulation of damage and occurrence of unsteady creep stages.

  11. High temperature corrosion of nickel-base alloys in environments containing alkali sulphate

    Energy Technology Data Exchange (ETDEWEB)

    Pettersson, Rachel; Flyg, Jesper; Caddeo, Sophie [Corrosion and Metals Research Institute, KIMAB, Stockholm (Sweden); Karlsson, Fredrik [Siemens Industrial Turbomachinery, Finspong (Sweden)

    2007-02-15

    This work is directed towards producing data to assist in lifetime assessment of components in gas turbines run in severely polluted industrial environments where the main corrosive species is SO{sub 2}, which can condense to form alkali sulphates. Corrosion rates have been measured for the base materials, in order to assess the worst-case scenario, in which cracks or other damage has occurred to the protective coating. The information is expected to be of value to manufacturers, owners and inspectors of gas turbines. Six nickel-base superalloys were subject to thermal cycles of 160 hours duration, and 0.8mg/cm{sup 2} of 20 mol % Na{sub 2}SO{sub 4} + 80mol% K{sub 2}SO{sub 4} was applied before each cycle. The test temperatures were 850 deg C and 900 deg C, with maximum test durations of 24 cycles and 12 cycles respectively. The metal loss was assessed by metallography of cross sections and the sulphidation attack was found to be very uneven. Mass change data indicated that the corrosion process was largely linear in character, and probability plots and estimations of the propagation rate of corrosion based on the linear growth assumption were produced. The performance of the alloys increased with increasing chromium content. The single crystal materials CMSX4 and MD2 showed such high corrosion rates that their use in severely contaminated industrial environments is considered inadvisable. The best performance was shown by Inconel 939 and Inconel 6203, so that even if cracks occur in the protective coating, a reasonable remaining lifetime can be expected for these materials. Sulphide formation occurred at the reaction front in all cases and mixed sulphides such as Ta-Ni or Ti-Nb sulphides were often present. The work has news value since very little long-term data is currently available for materials performance in severely sulphidising environments. The project goals in terms of exposures and metrology have been fully realised. Contributions have been made to the

  12. Structure, Texture and Phases in 3D Printed IN718 Alloy Subjected to Homogenization and HIP Treatments

    Directory of Open Access Journals (Sweden)

    Ahmad Mostafa

    2017-05-01

    Full Text Available 3D printing results in anisotropy in the microstructure and mechanical properties. The focus of this study is to investigate the structure, texture and phase evolution of the as-printed and heat treated IN718 superalloy. Cylindrical specimens, printed by powder-bed additive manufacturing technique, were subjected to two post-treatments: homogenization (1100 °C, 1 h, furnace cooling and hot isostatic pressing (HIP (1160 °C, 100 MPa, 4 h, furnace cooling. The Selective laser melting (SLM printed microstructure exhibited a columnar architecture, parallel to the building direction, due to the heat flow towards negative z-direction. Whereas, a unique structural morphology was observed in the x-y plane due to different cooling rates resulting from laser beam overlapping. Post-processing treatments reorganized the columnar structure of a strong {002} texture into fine columnar and/or equiaxed grains of random orientations. Equiaxed structure of about 150 µm average grain size, was achieved after homogenization and HIP treatments. Both δ-phase and MC-type brittle carbides, having rough morphologies, were formed at the grain boundaries. Delta-phase formed due to γ″-phase dissolution in the γ matrix, while MC-type carbides nucleates grew by diffusion of solute atoms. The presence of (Nb0.78Ti0.22C carbide phase, with an fcc structure having a lattice parameter a = 4.43 Å, was revealed using Energy dispersive spectrometer (EDS and X-ray diffractometer (XRD analysis. The solidification behavior of IN718 alloy was described to elucidate the evolution of different phases during selective laser melting and post-processing heat treatments of IN718.

  13. NICKEL-BASED ALLOYS IN GE AIRCRAFT TURBINES:PAST,PRESENT & FUTURE

    Institute of Scientific and Technical Information of China (English)

    D. Chang; R. Schafrik

    2005-01-01

    Improvements in materials have been critical to advances in the propulsion system. Over the past 50 years, many improvements have been made to nickel-based superalloys to satisfy design requirements; several key developments will be highlighted. Today, millions of pounds of superalloys are annually produced for use in turbine blades, vanes, disks, cases, and frames throughout the engine. Looking to the future, several themes emerge, although predicting the future is inherently risky.

  14. Crack Initiation and Growth Behavior of Cold-Sprayed Ni Particles on IN718 Alloy

    Science.gov (United States)

    Cavaliere, P.; Silvello, A.

    2017-03-01

    Cold spray processing parameters, governing particle velocity and impact energy, are analyzed in the present paper for pure Ni sprayed on IN718 substrates. Finite element modeling (FEM) was used to calculate the particle impact velocity and temperature as a function of gas temperature and pressure and particle density and dimensions. Experimental evidence underlines the possibility of performing repairing through cold spray thanks to the good level of adhesion achievable by employing optimal combinations of materials and spray processing parameters. In the present paper, the potential repairing of cracked superalloys sheets, by employing cold spray technology, is presented. 30° surface V-notched IN718 panels have been repaired by using pure Ni cold-sprayed powders. The bending behavior of the repaired sheets was analyzed by FEM and mechanical testing in order to compare the properties with those belonging to the unrepaired panels. Simulations and mechanical results showed a reduction in the stress intensity factor, a modification of the crack initiation site and a crack retardation in the repaired structures if compared with the unrepaired ones. The K factor was quantified; the resistance of repaired panels was increased of more than eight times in the case of repairing with Ni cold spray particles. Geometrical and mechanical properties of the coating-substrate interfaces, such as adhesion strength and residual stresses influencing the coatings behavior, were largely analyzed.

  15. Perspectives on radiation effects in nickel-base alloys for applications in advanced reactors

    Science.gov (United States)

    Rowcliffe, A. F.; Mansur, L. K.; Hoelzer, D. T.; Nanstad, R. K.

    2009-07-01

    Because of their superior high temperature strength and corrosion properties, a set of Ni-base alloys has been proposed for various in-core applications in Gen IV reactor systems. However, irradiation-performance data for these alloys is either limited or non-existent. A review is presented of the irradiation-performance of a group of Ni-base alloys based upon data from fast breeder reactor programs conducted in the 1975-1985 timeframe with emphasis on the mechanisms involved in the loss of high temperature ductility and the breakdown in swelling resistance with increasing neutron dose. The implications of these data for the performance of the Gen IV Ni-base alloys are discussed and possible pathways to mitigate the effects of irradiation on alloy performance are outlined. A radical approach to designing radiation damage-resistant Ni alloys based upon recent advances in mechanical alloying is also described.

  16. Nickel-based alloy/austenitic stainless steel dissimilar weld properties prediction on asymmetric distribution of laser energy

    Science.gov (United States)

    Zhou, Siyu; Ma, Guangyi; Chai, Dongsheng; Niu, Fangyong; Dong, Jinfei; Wu, Dongjiang; Zou, Helin

    2016-07-01

    A properties prediction method of Nickel-based alloy (C-276)/austenitic stainless steel (304) dissimilar weld was proposed and validated based on the asymmetric distribution of laser energy. Via the dilution level DC-276 (the ratio of the melted C-276 alloy), the relations between the weld properties and the energy offset ratio EC-276 (the ratio of the irradiated energy on the C-276 alloy) were built, and the effects of EC-276 on the microstructure, mechanical properties and corrosion resistance of dissimilar welds were analyzed. The element distribution Cweld and EC-276 accorded with the lever rule due to the strong convention of the molten pool. Based on the lever rule, it could be predicted that the microstructure mostly consists of γ phase in each weld, the δ-ferrite phase formation was inhibited and the intermetallic phase (P, μ) formation was promoted with the increase of EC-276. The ultimate tensile strength σb of the weld joint could be predicted by the monotonically increasing cubic polynomial model stemming from the strengthening of elements Mo and W. The corrosion potential U, corrosion current density I in the active region and EC-276 also met the cubic polynomial equations, and the corrosion resistance of the dissimilar weld was enhanced with the increasing EC-276, mainly because the element Mo could help form a steady passive film which will resist the Cl- ingress.

  17. Modelling of phase distributions in MCrAlY coatings and their interactions with nickel based alloys

    Energy Technology Data Exchange (ETDEWEB)

    Achar, D.R.G.; Munaz-Arroyo, R.; Singheiser, L.; Quadakkers, W.J. [Forschungszentrum Juelich GmbH, Institute for Materials and Processes in Energy Systems (Germany)

    2004-12-01

    In recent years gas turbine manufacturers are demanding higher operating temperatures for achieving improved efficiency. At high operating temperatures the oxidation resistant MCrAlY (M=Ni, Co) coatings and the substrate alloys are highly susceptible to phase changes, particularly, after long hours of exposure. With the advent of computational modelling involving metallurgical thermodynamics and diffusion parameters in recent times, it is now possible to follow these phase changes and interdiffusion processes through simulation. In the present work, phase changes in the temperature range between 950 and 1050 Celsius degrees in the MCrAlY coating materials containing additions of Cobalt and Rhenium have been determined through such an approach. Furthermore, using a diffusion simulation software interdiffusion between a commercial NiCoCrAlY coating and a Nickel-base super-alloy substrate material at 1000 C has been simulated. The simulated results have been compared with the experimental findings and they are found to be in reasonable agreement with each other. Some deviations observed are discussed in the light of limited availability of thermodynamic and kinetic data. (authors)

  18. Interrogation of the microstructure and residual stress of a nickel-base alloy subjected to surface severe plastic deformation

    Energy Technology Data Exchange (ETDEWEB)

    Ortiz, A.L. [Departamento de Ingenieria Mecanica, Energetica y de los Materiales, Universidad de Extremadura, 06071 Badajoz (Spain); Tian, J.W. [Department of Materials Science and Engineering, University of Tennessee, Knoxville, TN (United States); Villegas, J.C. [Intel Corporation, Chandler, AZ (United States); Shaw, L.L. [Department of Chemical, Materials and Biomolecular Engineering, University of Connecticut, Storrs, CT (United States)], E-mail: Leon.Shaw@Uconn.Edu; Liaw, P.K. [Department of Materials Science and Engineering, University of Tennessee, Knoxville, TN (United States)

    2008-02-15

    A low stacking-fault energy nickel-base, single-phase, face-centered-cubic (fcc) alloy has been subjected to surface severe plastic deformation (S{sup 2}PD) to introduce nano-grains and grain size gradients to the surface region of the alloy. The simultaneous microstructural and stress state changes induced by S{sup 2}PD have been investigated via the X-ray diffraction (XRD) analysis that includes evaluation of annealing and deformation twins, deformation faults, in-plane lattice parameters and elastic strains of the crystal lattice, macroscopic residual in-plane stresses, crystallite sizes, internal strains, dislocation densities, and crystallographic texture as a function of the depth measured from the processed surface. Microstructural changes have also been characterized using optical and electron microscopy in order to corroborate the findings from the XRD analysis. The results from the XRD analysis are in excellent agreement with those derived from the microscopy analysis. This is the first systematic and comprehensive study using XRD to quantify depth-profile changes in a wide range of microstructural features and stress states in a fcc material resulting from the S{sup 2}PD process.

  19. Mathematical modeling and analysis of WEDM machining parameters of nickel-based super alloy using response surface methodology

    Indian Academy of Sciences (India)

    M P GARG; ANISH KUMAR; C K SAHU

    2017-06-01

    Inconel 625 is one of the most versatile nickel-based super alloy used in the aerospace, automobile, chemical processing, oil refining, marine, waste treatment, pulp and paper, and power industries. Wire electrical discharge machining (WEDM) is the process considered in the present text for machining of Inconel 625 as it can provide an effective solution for machining ultra-hard, high-strength and temperature-resistant materials and alloys, overcoming the constraints of the conventional processes. The present work is mainly focused on the analysis and optimization of the WEDM process parameters of Inconel 625. The four machining parameters, that is, pulse on time, pulse off time, spark gap voltage and wire feed have been varied to investigate their effects onthree output responses, such as cutting speed, gap current, and surface roughness. Response surface methodology was used to develop the experimental models. The parametric analysis-based results revealed that pulse on time and pulse off time were significant, spark gap voltage is the least significant, and wire feed as a single factor is insignificant. Multi-objective optimization technique was employed using desirability approach to obtain theoptimal parameters setting. Furthermore, surface topography in terms of machining parameters revealed that pulse on time and pulse off time significantly deteriorate the surface of the machined samples, which produce thedeeper, wider overlapping craters and globules of debris.

  20. The environmentally-assisted cracking behaviour in the transition region of nickel-base alloy/low-alloy steel dissimilar weld joints under simulated BWR conditions

    Energy Technology Data Exchange (ETDEWEB)

    Ritter, S.; Seifert, H.P.; Leber, H.J. [Paul Scherrer Institute, Nuclear Energy and Safety Research Department, Lab for Nuclear Materials, 5232 Villigen PSI (Switzerland)

    2011-07-01

    The stress corrosion cracking (SCC) behaviour perpendicular to the fusion line in the transition region between the Alloy 182 nickel-base weld metal and the adjacent low-alloy reactor pressure vessel (RPV) steel of simulated dissimilar metal weld joints was investigated under boiling water reactor normal water chemistry conditions at different stress intensities and chloride concentrations. A special emphasis was placed to the question whether a fast growing inter-dendritic SCC crack in the highly susceptible Alloy 182 weld metal can easily cross the fusion line and significantly propagate into the adjacent low-alloy RPV steel. Cessation of inter-dendritic stress corrosion crack growth was observed in high-purity or sulphate-containing oxygenated water under periodical partial unloading or constant loading conditions with stress intensity factors below 60 MPa-m{sup 1/2} for those parts of the crack front, which reached the fusion line. In chloride containing water, on the other hand, the inter-dendritic stress corrosion crack in the Alloy 182 weld metal very easily crossed the fusion line and further propagated with a very high growth rate as a transgranular crack into the heat-affected zone and base material of the adjacent low-alloy steel. (authors)

  1. Physical Simulation of Friction Stir Welding and Processing of Nickel-Base Alloys Using Hot Torsion

    Science.gov (United States)

    Rule, James R.; Lippold, John C.

    2013-08-01

    The Gleeble hot torsion test was utilized in an attempt to simulate the friction stir-processed microstructure of three Ni-base alloys: Hastelloy X, Alloy 625, and Alloy 718. The simulation temperatures were based on actual thermal cycles measured by embedded thermocouples during friction stir processing of these alloys. Peak process temperatures were determined to be approximately 1423 K (1150 °C) for Hastelloy X and Alloy 625 K and 1373 K (352 °C and 1100 °C) for Alloy 718. The peak temperature and cooling rates were programed into the Gleeble™ 3800 thermo-mechanical simulator to reproduce the stir zone and thermo-mechanically affected zone (TMAZ) microstructures. The TMAZ was successfully simulated using this technique, but the stir zone microstructure could not be accurately reproduced, with hot torsion samples exhibiting larger grain size than actual friction stir processing trials. Shear stress and strain rates as a function of temperature were determined for each material using hot torsion simulation.

  2. Nickel based alloys as electrocatalysts for oxygen evolution from alkaline solutions. [Metal--air batteries

    Energy Technology Data Exchange (ETDEWEB)

    Lu, P.W.T.; Srinivasan, S.

    1977-01-01

    The slowness of the oxygen evolution reaction is one of the main reasons for significant energy losses in water electrolysis cells and secondary air--metal batteries. To date, data on the kinetics of this reaction on alloys and intermetallic compounds are sparse. In this work, mechanically polished alloys of nickel with Ir, Ru or W and Ni--Ti intermetallic compounds were studied as oxygen electrodes. Since the oxygen evolution reaction always takes place on oxide-film covered surfaces, the nature of oxide films formed on these alloys were investigated using cyclic voltametric techniques. Steady-state potentiostatic and slow potentiodynamic (at 0.1 mV/s) methods were employed to obtain the electrode kinetic parameters for the oxygen evolution reaction in 30 wt. percent KOH at 80/sup 0/C, the conditions normally used in water electrolysis cells. The peaks for the formation or reduction of oxygen-containing layers appearing on the pure metals are not always found on the alloys. The maximum decreases in oxygen overpotential at an apparent current density of 20 mA cm/sup -2/ (as compared with that on Ni) were found for the alloys of 50Ni--50Ir and 75Ni--25Ru and the intermetallic compound Ni/sub 3/Ti, these decreases being about 40, 30, and 20 mV, respectively. On the long-term polarization in the potential region of oxygen evolution, the oxygen-containing layers on Ni--Ir or Ni--Ru alloys are essentially composed of nickel oxides instead of true mixed oxide films of two components. The present work confirms that, possibly because of coverage by oxide films, there is no direct dependence of the electrocatalytic activities of the alloys on their electronic properties. 11 figures, 1 table.

  3. Cavitation erosion behavior of Hastelloy C-276 nickel-based alloy

    Energy Technology Data Exchange (ETDEWEB)

    Li, Zhen [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); University of Chinese Academy of Sciences, Beijing 100039 (China); Han, Jiesheng; Lu, Jinjun [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Chen, Jianmin, E-mail: chenjm@lzb.ac.cn [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China)

    2015-01-15

    Highlights: • Cavitation erosion behavior of Hastelloy C-276 was studied by ultrasonic apparatus. • The cavitation-induced precipitates formed in the eroded surface for Hastelloy C-276. • The selective cavitation erosion was found in Hastelloy C-276 alloy. - Abstract: The cavitation erosion behavior of Hastelloy C-276 alloy was investigated using an ultrasonic vibratory apparatus and compared with that of 316L stainless steel. The mean depth of erosion (MDE) and erosion rate (ER) curves vs. test time were attained for Hastelloy C-276 alloy. Morphology and microstructure evolution of the eroded surface were observed by scanning electron microscopy (SEM) and field emission scanning electron microscopy (FESEM) and the predominant erosion mechanism was also discussed. The results show that the MDE is about 1/6 times lower than that of the stainless steel after 9 h of testing. The incubation period of Hastelloy C-276 alloy is about 3 times longer than that of 316L stainless steel. The cavitation-induced nanometer-scaled precipitates were found in the local zones of the eroded surface for Hastelloy C-276. The selective cavitation erosion was found in Hastelloy C-276 alloy. The formation of nanometer-scaled precipitates in the eroded surface may play a significant role in the cavitation erosion resistance of Hastelloy C-276.

  4. Nickel Base Alloy Strip Electroslag Cladding of Nuclear Power Equipment%核电设备中的镍基合金带极电渣堆焊

    Institute of Scientific and Technical Information of China (English)

    李双燕

    2011-01-01

    以Inconel 690镍基合金堆焊为例,简述了堆焊工艺评定、模拟件试验和产品应用,结果表明:带极电渣堆焊可用于压水堆核电站核岛主设备蒸汽发生器管板大面积镍基合金堆焊.%Taking Inconel 690 nickel base alloy strip cladding for example,the cladding procedure qualification test, mock ?up test and product application were briefly described. Test results indicate that strip electroslag cladding technology can apply to large area nickel base alloy cladding on tube - sheet of steam generators for pressurized water reactor nuclear power plant nuclear island main equipment.

  5. High frequency fatigue test of IN 718 alloy – microstructure and fractography evaluation

    Directory of Open Access Journals (Sweden)

    J. Belan

    2015-01-01

    Full Text Available INCONEL alloy 718 is a high-strength, corrosion-resistant nickel chromium material used at -253 °C to 705 °C for production of heat resistant parts of aero jet engine mostly. The fatigue test provided on this kind materials were done via low frequency loading up to this time. Nowadays, needs of results at higher volume of loading cycles leads to high frequency loading with aim to shorten testing time. Fatigue test of experimental material was carried out at frequency 20 kHz with stress ration R = - 1 (push – pull at room temperature. It was found that this superalloy can still fracture after exceeding 108 cycles. Besides fatigue test were microstructural characterisation and scanning electron microscopy (SEM fractography evaluation done.

  6. Corrosion of ferritic-martensitic steels and nickel-based alloys in supercritical water

    Science.gov (United States)

    Ren, Xiaowei

    The corrosion behavior of ferritic/martensitic (F/M) steels and Ni-based alloys in supercritical water (SCW) has been studied due to their potential applications in future nuclear reactor systems, fossil fuel power plants and waste treatment processes. 9˜12% chromium ferritic/martensitic steels exhibit good radiation resistance and stress corrosion cracking resistance. Ni-based alloys with an austenitic face-centered cubic (FCC) structure are designed to retain good mechanical strength and corrosion/oxidation resistance at elevated temperatures. Corrosion tests were carried out at three temperatures, 360°C, 500°C and 600°C, with two dissolved oxygen contents, 25 ppb and 2 ppm for up to 3000 hours. Alloys modified by grain refinement and reactive element addition were also investigated to determine their ability to improve the corrosion resistance in SCW. A duplex oxide structure was observed in the F/M steels after exposure to 25 ppb oxygen SCW, including an outer oxide layer with columnar magnetite grains and an inner oxide layer constituted of a mixture of spinel and ferrite phases in an equiaxed grain structure. An additional outermost hematite layer formed in the SCW-exposed samples when the oxygen content was increased to 2 ppm. Weight gain in the F/M steels increased with exposure temperatures and times, and followed parabolic growth kinetics in most of the samples. In Ni-based alloys after exposure to SCW, general corrosion and pitting corrosion were observed, and intergranular corrosion was found when exposed at 600°C due to formation of a local healing layer. The general oxide structure on the Ni-based alloys was characterized as NiO/Spinel/(CrxFe 1-x)2O3/(Fe,Ni). No change in oxidation mechanism was observed in crossing the critical point despite the large change in water properties. Corrosion resistance of the F/M steels was significantly improved by plasma-based yttrium surface treatment because of restrained outward diffusion of iron by the

  7. Influence of High-Current-Density Impulses on the Compression Behavior: Experiments with Iron and a Nickel-Based Alloy

    Science.gov (United States)

    Demler, E.; Gerstein, G.; Dalinger, A.; Epishin, A.; Rodman, D.; Nürnberger, F.

    2017-01-01

    Difficulties of processing of high strength and/or brittle materials by plastic deformation, e.g., by forging, require to develop new industrial technologies. In particular, the feasible deformation rates are limited for low-ductile metallic materials. For this reason, processes were investigated to improve the deformability in which electrical impulses are to be applied to lower the yield strength. However, owing to the impulse duration and low current densities, concomitant effects always occur, e.g., as a result of Joule heating. Current developments in power electronics allow now to transmit high currents as short pulses. By reducing the impulse duration and increasing the current density, the plasticity of metallic materials can be correspondingly increased. Using the examples of polycrystalline iron and a single-crystal, nickel-based alloy (PWA 1480), current advances in the development of methods for forming materials by means of high-current-density impulses are demonstrated. For this purpose, appropriate specimens were loaded in compression and, using novel testing equipment, subjected to a current strength of 10 kA with an impulse duration of 2 ms. For a pre-defined strain, the test results show a significant decrease in the compressive stress during the compression test and a significant change in the dislocation distribution following the current impulse treatment.

  8. Influence of High-Current-Density Impulses on the Compression Behavior: Experiments with Iron and a Nickel-Based Alloy

    Science.gov (United States)

    Demler, E.; Gerstein, G.; Dalinger, A.; Epishin, A.; Rodman, D.; Nürnberger, F.

    2016-12-01

    Difficulties of processing of high strength and/or brittle materials by plastic deformation, e.g., by forging, require to develop new industrial technologies. In particular, the feasible deformation rates are limited for low-ductile metallic materials. For this reason, processes were investigated to improve the deformability in which electrical impulses are to be applied to lower the yield strength. However, owing to the impulse duration and low current densities, concomitant effects always occur, e.g., as a result of Joule heating. Current developments in power electronics allow now to transmit high currents as short pulses. By reducing the impulse duration and increasing the current density, the plasticity of metallic materials can be correspondingly increased. Using the examples of polycrystalline iron and a single-crystal, nickel-based alloy (PWA 1480), current advances in the development of methods for forming materials by means of high-current-density impulses are demonstrated. For this purpose, appropriate specimens were loaded in compression and, using novel testing equipment, subjected to a current strength of 10 kA with an impulse duration of 2 ms. For a pre-defined strain, the test results show a significant decrease in the compressive stress during the compression test and a significant change in the dislocation distribution following the current impulse treatment.

  9. Transient liquid phase bonding of titanium-, iron- and nickel-based alloys

    Science.gov (United States)

    Rahman, A. H. M. Esfakur

    The operating temperature of land-based gas turbines and jet engines are ever-increasing to increase the efficiency, decrease the emissions and minimize the cost. Within the engines, complex-shaped parts experience extreme temperature, fatigue and corrosion conditions. Ti-based, Ni-based and Fe-based alloys are commonly used in gas turbines and jet engines depending on the temperatures of different sections. Although those alloys have superior mechanical, high temperature and corrosion properties, severe operating conditions cause fast degradation and failure of the components. Repair of these components could reduce lifecycle costs. Unfortunately, conventional fusion welding is not very attractive, because Ti reacts very easily with oxygen and nitrogen at high temperatures, Ni-based superalloys show heat affected zone (HAZ) cracking, and stainless steels show intergranular corrosion and knife-line attack. On the other hand, transient liquid phase (TLP) bonding method has been considered as preferred joining method for those types of alloys. During the initial phase of the current work commercially pure Ti, Fe and Ni were diffusion bonded using commercially available interlayer materials. Commercially pure Ti (Ti-grade 2) has been diffusion bonded using silver and copper interlayers and without any interlayer. With a silver (Ag) interlayer, different intermetallics (AgTi, AgTi2) appeared in the joint centerline microstructure. While with a Cu interlayer eutectic mixtures and Ti-Cu solid solutions appeared in the joint centerline. The maximum tensile strengths achieved were 160 MPa, 502 MPa, and 382 MPa when Ag, Cu and no interlayers were used, respectively. Commercially pure Fe (cp-Fe) was diffusion bonded using Cu (25 m) and Au-12Ge eutectic interlayer (100 microm). Cu diffused predominantly along austenite grain boundaries in all bonding conditions. Residual interlayers appeared at lower bonding temperature and time, however, voids were observed in the joint

  10. Comparison of brazed joints made with BNi-1 and BNi-7 nickel-base brazing alloys

    Directory of Open Access Journals (Sweden)

    Zorc, Borut

    2000-04-01

    Full Text Available Kinetics of the processes are different with different types of brazing alloys. Precipitation processes in the parent metal close to the brazing gap are of great importance. They control the mechanical properties of the joint area when the brittle eutectic has disappeared from the gap. A comparative study of brazed joints on austenitic stainless alloys made with BNi-7 (Ni-P type and BNi-1 (Ni-Si-B type brazing alloys was made. Brazing alloys containing phosphorus behave in a different manner to those containing boron.

    Las aleaciones de níquel se producen mediante tres sistemas de aleación: Ni-P, Ni-Si y Ni-B. Durante las reacciones metalúrgicas con el metal de base, la eutéctica frágil en la separación soldada puede transformarse en la solución dúctil-sólida con todas aleaciones. La cinética del proceso varía según el tipo de aleación. Los procesos de precipitación en el metal de base cerca de la separación soldada son de mucha importancia, ya que controlan las propiedades mecánicas de la área de unión después de desaparecer la eutéctica frágil de la separación. Se ha hecho un análisis comparativo de uniones soldadas en aleaciones austeníticas inoxidables realizadas con aleaciones BNi-7 (tipo Ni-P y BNi-1 (tipo Ni-Si-B. Las aleaciones que contienen fósforo se comportan de una manera diferente, tanto con el cambio de la eutéctica a la solución sólida, como con los procesos de precipitación en el metal de base cerca de la unión soldada.

  11. Preparation and mechanical properties of two nickel base alloy coatings achieved by electrospark deposition

    Institute of Scientific and Technical Information of China (English)

    Ping ZHANG; Lin MA; Zhijie LIANG; Junjun ZHAO

    2011-01-01

    Ni398 and Ni818 base alloy coatings were deposited on 1045 steel by electrospark deposition technique (ESD).Forming properties,thickness,microhardness and wear resistance of the coatings were investigated.The chemical composition and crosssection morphology were analyzed through energy dispersive spectrum (EDS) and metalloscope.The results show that the technological parameter window of Ni398 is larger than that of Ni818 electrode.However,other properties of the Ni818 coating,such as thickness and microhardness,were better than those of the Ni398 coating.Especially the wornout volume of Ni818 coating is only 1/6 of that for 1045 steel and 1/3 for Ni398 coating.Chemical composition analysis indicated that the addition of Mo promoted grain refinement of nickel alloy.Metallographic analysis shows that the molten droplets of Ni398 coatings have an average structure thickness of 20-40 μm while the microstructure of Ni818 coatings is flat with width of 5-20 μm.

  12. Oxidation-induced phase transformations and lifetime limits of chromia-forming nickel-base alloy 625

    Energy Technology Data Exchange (ETDEWEB)

    Chyrkin, Anton

    2011-12-05

    For its high creep resistance the commercial nickel-base alloy 625 relies on solid solution strengthening in combination with precipitation hardening by formation of δ-Ni{sub 3}Nb and (Ni,Mo,Si){sub 6}C precipitates during high-temperature service. In oxidizing environments the alloy forms a slow growing, continuous chromia layer on the material surface which protects the alloy against rapid oxidation attack. The growth of the chromia base oxide scale results during exposure at 900-1000 C in oxidation-induced chromium depletion in the subsurface zone of the alloy. Microstructural analyses of the cross-sectioned specimens revealed that this process results in formation of a wide subsurface zone in which the mentioned strengthening phases are dissolved, in spite of the fact that both phases do not contain substantial amounts of the scale-forming element chromium. The cross-sectional analyses revealed that, in parallel to the formation of a precipitate depleted zone, a thin, continuous layer of niobium-rich intermetallic precipitates formed in the immediate vicinity of the scale/alloy interface. The Subsurface Phase Enrichment (abbreviated as SPE) was shown to be the result of an uphill-diffusion of niobium, i.e. the element stabilizing the strengthening precipitates δ-Ni{sub 3}Nb, in the chromium activity gradient and is thus a natural consequence of the oxidation-induced chromium depletion beneath the chromia scale. The thermodynamic calculations carried out using the Thermo-Calc/DICTRA software packages revealed that in alloy 625 the chemical activity of niobium decreases with decreasing chromium content. As chromium is being continuously removed from the alloy as the result of the chromia scale growth, the zone of lowest Nb-activity is formed in the location with the lowest chromium concentration, i.e. the scale/alloy interface. This creates a driving force for Nb to diffuse towards the scale/alloy interface against its own concentration gradient, which is known

  13. Fiber laser cladding of nickel-based alloy on cast iron

    Energy Technology Data Exchange (ETDEWEB)

    Arias-González, F., E-mail: felipeag@uvigo.es [Applied Physics Dpt., University of Vigo, EEI, Lagoas-Marcosende, Vigo E-36310 (Spain); Val, J. del [Applied Physics Dpt., University of Vigo, EEI, Lagoas-Marcosende, Vigo E-36310 (Spain); Comesaña, R. [Materials Engineering, Applied Mechanics and Construction Dpt., University of Vigo, EEI, Lagoas-Marcosende, Vigo E-36310 (Spain); Penide, J.; Lusquiños, F.; Quintero, F.; Riveiro, A.; Boutinguiza, M.; Pou, J. [Applied Physics Dpt., University of Vigo, EEI, Lagoas-Marcosende, Vigo E-36310 (Spain)

    2016-06-30

    Highlights: • Fiber laser cladding of Ni-based alloy on cast iron was experimentally studied. • Two different types of cast iron have been analyzed: gray and ductile cast iron. • Suitable processing parameters to generate a Ni-based coating were determined. • Dilution is higher in gray cast iron samples than in ductile cast iron. • Ni-based coating presents higher hardness than cast iron but similar Young's modulus. - Abstract: Gray cast iron is a ferrous alloy characterized by a carbon-rich phase in form of lamellar graphite in an iron matrix while ductile cast iron presents a carbon-rich phase in form of spheroidal graphite. Graphite presents a higher laser beam absorption than iron matrix and its morphology has also a strong influence on thermal conductivity of the material. The laser cladding process of cast iron is complicated by its heterogeneous microstructure which generates non-homogeneous thermal fields. In this research work, a comparison between different types of cast iron substrates (with different graphite morphology) has been carried out to analyze its impact on the process results. A fiber laser was used to generate a NiCrBSi coating over flat substrates of gray cast iron (EN-GJL-250) and nodular cast iron (EN-GJS-400-15). The relationship between processing parameters (laser irradiance and scanning speed) and geometry of a single laser track was examined. Moreover, microstructure and composition were studied by Scanning Electron Microscopy (SEM), Energy Dispersive X-Ray Spectroscopy (EDS) and X-Ray Diffraction (XRD). The hardness and elastic modulus were analyzed by means of micro- and nanoindentation. A hardfacing coating was generated by fiber laser cladding. Suitable processing parameters to generate the Ni-based alloy coating were determined. For the same processing parameters, gray cast iron samples present higher dilution than cast iron samples. The elastic modulus is similar for the coating and the substrate, while the Ni

  14. Oxidation-induced phase transformations and lifetime limits of chromia-forming nickel-base alloy 625

    Energy Technology Data Exchange (ETDEWEB)

    Chyrkin, Anton

    2011-12-05

    For its high creep resistance the commercial nickel-base alloy 625 relies on solid solution strengthening in combination with precipitation hardening by formation of δ-Ni{sub 3}Nb and (Ni,Mo,Si){sub 6}C precipitates during high-temperature service. In oxidizing environments the alloy forms a slow growing, continuous chromia layer on the material surface which protects the alloy against rapid oxidation attack. The growth of the chromia base oxide scale results during exposure at 900-1000 C in oxidation-induced chromium depletion in the subsurface zone of the alloy. Microstructural analyses of the cross-sectioned specimens revealed that this process results in formation of a wide subsurface zone in which the mentioned strengthening phases are dissolved, in spite of the fact that both phases do not contain substantial amounts of the scale-forming element chromium. The cross-sectional analyses revealed that, in parallel to the formation of a precipitate depleted zone, a thin, continuous layer of niobium-rich intermetallic precipitates formed in the immediate vicinity of the scale/alloy interface. The Subsurface Phase Enrichment (abbreviated as SPE) was shown to be the result of an uphill-diffusion of niobium, i.e. the element stabilizing the strengthening precipitates δ-Ni{sub 3}Nb, in the chromium activity gradient and is thus a natural consequence of the oxidation-induced chromium depletion beneath the chromia scale. The thermodynamic calculations carried out using the Thermo-Calc/DICTRA software packages revealed that in alloy 625 the chemical activity of niobium decreases with decreasing chromium content. As chromium is being continuously removed from the alloy as the result of the chromia scale growth, the zone of lowest Nb-activity is formed in the location with the lowest chromium concentration, i.e. the scale/alloy interface. This creates a driving force for Nb to diffuse towards the scale/alloy interface against its own concentration gradient, which is known

  15. Effect of preconditioning cobalt and nickel based dental alloys with Bacillus sp. extract on their surface physicochemical properties and theoretical prediction of Candida albicans adhesion.

    Science.gov (United States)

    Balouiri, Mounyr; Bouhdid, Samira; Sadiki, Moulay; Ouedrhiri, Wessal; Barkai, Hassan; El Farricha, Omar; Ibnsouda, Saad Koraichi; Harki, El Houssaine

    2017-02-01

    Biofilm formation on dental biomaterials is implicated in various oral health problems. Thus the challenge is to prevent the formation of this consortium of microorganisms using a safe approach such as antimicrobial and anti-adhesive natural products. Indeed, in the present study, the effects of an antifungal extract of Bacillus sp., isolated from plant rhizosphere, on the surface physicochemical properties of cobalt and nickel based dental alloys were studied using the contact angle measurements. Furthermore, in order to predict the adhesion of Candida albicans to the treated and untreated dental alloys, the total free energy of adhesion was calculated based on the extended Derjaguin-Landau-Verwey-Overbeek approach. Results showed hydrophobic and weak electron-donor and electron-acceptor characteristics of both untreated dental alloys. After treatment with the antifungal extract, the surface free energy of both dental alloys was influenced significantly, mostly for cobalt based alloy. In fact, treated cobalt based alloy became hydrophilic and predominantly electron donating. Those effects were time-dependent. Consequently, the total free energy of adhesion of C. albicans to this alloy became unfavorable after treatment with the investigated microbial extract. A linear relationship between the electron-donor property and the total free energy of adhesion has been found for both dental alloys. Also, a linear relationship has been found between this latter and the hydrophobicity for the cobalt based alloy. However, the exposure of nickel based alloy to the antifungal extract failed to produce the same effect. Copyright © 2016 Elsevier B.V. All rights reserved.

  16. Fiber laser cladding of nickel-based alloy on cast iron

    Science.gov (United States)

    Arias-González, F.; del Val, J.; Comesaña, R.; Penide, J.; Lusquiños, F.; Quintero, F.; Riveiro, A.; Boutinguiza, M.; Pou, J.

    2016-06-01

    Gray cast iron is a ferrous alloy characterized by a carbon-rich phase in form of lamellar graphite in an iron matrix while ductile cast iron presents a carbon-rich phase in form of spheroidal graphite. Graphite presents a higher laser beam absorption than iron matrix and its morphology has also a strong influence on thermal conductivity of the material. The laser cladding process of cast iron is complicated by its heterogeneous microstructure which generates non-homogeneous thermal fields. In this research work, a comparison between different types of cast iron substrates (with different graphite morphology) has been carried out to analyze its impact on the process results. A fiber laser was used to generate a NiCrBSi coating over flat substrates of gray cast iron (EN-GJL-250) and nodular cast iron (EN-GJS-400-15). The relationship between processing parameters (laser irradiance and scanning speed) and geometry of a single laser track was examined. Moreover, microstructure and composition were studied by Scanning Electron Microscopy (SEM), Energy Dispersive X-Ray Spectroscopy (EDS) and X-Ray Diffraction (XRD). The hardness and elastic modulus were analyzed by means of micro- and nanoindentation. A hardfacing coating was generated by fiber laser cladding. Suitable processing parameters to generate the Ni-based alloy coating were determined. For the same processing parameters, gray cast iron samples present higher dilution than cast iron samples. The elastic modulus is similar for the coating and the substrate, while the Ni-based coating obtained presents a significantly superior hardness than cast iron.

  17. Online monitoring of thermo-cycles and its correlation with microstructure in laser cladding of nickel based super alloy

    Science.gov (United States)

    Muvvala, Gopinath; Patra Karmakar, Debapriya; Nath, Ashish Kumar

    2017-01-01

    Laser cladding, basically a weld deposition technique, is finding applications in many areas including surface coatings, refurbishment of worn out components and generation of functionally graded components owing to its various advantages over conventional methods like TIG, PTA etc. One of the essential requirements to adopt this technique in industrial manufacturing is to fulfil the increasing demand on product quality which could be controlled through online process monitoring and correlating the signals with the mechanical and metallurgical properties. Rapid thermo-cycle i.e. the fast heating and cooling rates involved in this process affect above properties of the deposited layer to a great extent. Therefore, the current study aims to monitor the thermo-cycles online, understand its variation with process parameters and its effect on different quality aspects of the clad layer, like microstructure, elemental segregations and mechanical properties. The effect of process parameters on clad track geometry is also studied which helps in their judicious selection to deposit a predefined thickness of coating. In this study Inconel 718, a nickel based super alloy is used as a clad material and AISI 304 austenitic steel as a substrate material. The thermo-cycles during the cladding process were recorded using a single spot monochromatic pyrometer. The heating and cooling rates were estimated from the recorded thermo-cycles and its effects on microstructures were characterised using SEM and XRD analyses. Slow thermo-cycles resulted in severe elemental segregations favouring Laves phase formation and increased γ matrix size which is found to be detrimental to the mechanical properties. Slow cooling also resulted in termination of epitaxial growth, forming equiaxed grains near the surface, which is not preferred for single crystal growth. Heat treatment is carried out and the effect of slow cooling and the increased γ matrix size on dissolution of segregated elements in

  18. The Corrosion and Corrosion Fatigue Behavior of Nickel Based Alloy Weld Overlay and Coextruded Claddings

    Science.gov (United States)

    Stockdale, Andrew

    The use of low NOx boilers in coal fired power plants has resulted in sulfidizing corrosive conditions within the boilers and a reduction in the service lifetime of the waterwall tubes. As a solution to this problem, Ni-based weld overlays are used to provide the necessary corrosion resistance however; they are susceptible to corrosion fatigue. There are several metallurgical factors which give rise to corrosion fatigue that are associated with the localized melting and solidification of the weld overlay process. Coextruded coatings offer the potential for improved corrosion fatigue resistance since coextrusion is a solid state coating process. The corrosion and corrosion fatigue behavior of alloy 622 weld overlays and coextruded claddings was investigated using a Gleeble thermo-mechanical simulator retrofitted with a retort. The experiments were conducted at a constant temperature of 600°C using a simulated combustion gas of N2-10%CO-5%CO2-0.12%H 2S. An alternating stress profile was used with a minimum tensile stress of 0 MPa and a maximum tensile stress of 300 MPa (ten minute fatigue cycles). The results have demonstrated that the Gleeble can be used to successfully simulate the known corrosion fatigue cracking mechanism of Ni-based weld overlays in service. Multilayer corrosion scales developed on each of the claddings that consisted of inner and outer corrosion layers. The scales formed by the outward diffusion of cations and the inward diffusion of sulfur and oxygen anions. The corrosion fatigue behavior was influenced by the surface finish and the crack interactions. The initiation of a large number of corrosion fatigue cracks was not necessarily detrimental to the corrosion fatigue resistance. Finally, the as-received coextruded cladding exhibited the best corrosion fatigue resistance.

  19. 镁合金化学镀镍基合金的工艺研究进展%Research Progress of Electroless Nickel Base Alloy Plating on Mg Alloy

    Institute of Scientific and Technical Information of China (English)

    邵颖; 李广宇; 邵忠财; 华利明

    2011-01-01

    Magnesium alloy is used widely but its corrosion resistance is poor, and the corrosion resistance can be improved by electroless nickel base alloy plating. Interlayer preparation method and direct electro-less plating method of electroless nickel base alloy plating on magnesium alloy were introduced; development situation of electroless nickel base alloy plating on magnesium alloy was briefly reviewed; existing problems and future development tendency were pointed out.%镁合金用途广泛,但耐蚀性能差,通过化学镀镍基合金可以改善其耐蚀性能.介绍了镁合金化学镀镍基合金制取中间层法和直接化学镀法;对镁及镁合金化学镀镍基合金的发展作了简要评述,在此基础上指出了目前镁合金化学镀存在的问题及今后发展方向.

  20. Corrosion behavior of Haynes {sup registered} 230 {sup registered} nickel-based super-alloys for integrated coal gasification combined cycle syngas plants. A plant exposure study

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Sungkyu; Lee, Jieun; Kang, Suk-Hwan; Lee, Seung-Jong; Yun, Yongseung [Institute for Advanced Engineering (IAE), Gyeonggi-do (Korea, Republic of). Plant Engineering Center; Kim, Min Jung [Sungkyunkwan Univ, Gyeonggi-do (Korea, Republic of). Advanced Materials Technology Research Center

    2015-07-01

    The corrosion behavior of commercially available Haynes {sup registered} 230 {sup registered} nickel-based alloy samples was investigated by exposure to coal-gasifying integrated coal gasification combined cycle pilot plant facilities affiliated with the Institute for Advanced Engineering (2.005 MPa and 160-300 C). The morphological and microstructural analyses of the exposed samples were conducted using scanning electron microscopy and energy-dispersive X-ray spectroscopy analysis on the external surface of the recovered corrosion test samples to obtain information of the corrosion scale. These analyses based on the pre- and post-exposure corrosion test samples combined with thermodynamic Ellingham-Pourbaix stability diagrams provided preliminary insight into the mechanism of the observed corrosion behavior prevailing in the piping materials that connected the particulate removal unit and water scrubber of the integrated coal gasification combined cycle pilot plant. Uniform material wastage was observed after 46 hours of operation, and a preliminary corrosion mechanism was suggested: the observed material waste and corrosion behavior of the Haynes {sup registered} 230 {sup registered} nickel-based alloy samples cut off from the coal syngas integrated coal gasification combined cycle plant were explained by the formation of discontinuous (complex) oxide phases and subsequent chlorine-induced active oxidation under the predominantly reducing environment encountered. This contribution continues the already published studies of the Fe-Ni-Cr-Co alloy Haynes {sup registered} 556 {sup registered}.

  1. Fireside corrosion of nickel base alloys in future 700 C coal fired power plants; Rauchgasseitige Korrosion von Nickelbasislegierungen fuer zukuenftige 700 C-Dampfkraftwerke

    Energy Technology Data Exchange (ETDEWEB)

    Luettschwager, Frank

    2011-09-27

    Coal is still the most important energy source in Germany. In 2009 it produced 42.9 % of the overall German electrical power. Coal is available world-wide in large quantities and can be delivered economically. One of the possible ways to reduce CO{sub 2} pollution is the increase of efficiency of coal fired power plants, which requires steam conditions of up to 700 C - 730 C and 350 bar. Because many German power units will reach the end of their technical lifespan in a few years or the following decade, one will have the possibility to build up modern types of power plants with increased efficiency of more than 50 %. Some international standards (European Pressure Equipment Directive or ASME Boiler and Pressure Vessel Code) require 100 000 hour creep rupture strength of 100 MPa at 750 C. Therefore, nickel base alloys are in the focus of material qualification processes. Nickel base alloys are well investigated due to their hot corrosion behaviour. It is known that sodium sulphate may generate hot corrosion on those alloys at temperatures above its melting point of 884 C. On nickel base alloys an eutectic mixture of nickel sulphate and sodium sulphate with a melting point of 671 C can be generated, which leads to accelerated corrosion. This work examines, whether the high amount of sulphur and alkali metals will induce hot corrosion at the estimated working temperature on devices manufactured from nickel base alloy. Two synthetic coal ash deposits, according to the chemical composition of hard coal and lignite, and typical flue gases with and without sulphur dioxide were blended of pure agents. The reactions of the deposits with heater tubes' materials and synthetic flue gases are examined in the temperature range from 650 C to 800 C and different time ranges up to 2000 hours. The corroded specimen are examined with SEM/EDX to identify relevant corrosion products and determine the corrosivity of deposited compounds. Deposits increase the corrosion rate of

  2. Synthesis and characterization of binder-free Cr{sub 3}C{sub 2} coatings on nickel-based alloys for molten fluoride salt corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Brupbacher, Michael C.; Zhang, Dajie [Department of Materials Science and Engineering, The Johns Hopkins University, 3400 North Charles Street, Baltimore, MD 21218 (United States); Buchta, William M. [The Johns Hopkins University Applied Physics Laboratory, 11100 Johns Hopkins Road, Laurel, MD 20723 (United States); Graybeal, Mark L. [U.S. Army Research Laboratory, Aberdeen Proving Ground, MD 21005 (United States); Rhim, Yo-Rhin [The Johns Hopkins University Applied Physics Laboratory, 11100 Johns Hopkins Road, Laurel, MD 20723 (United States); Nagle, Dennis C. [Department of Materials Science and Engineering, The Johns Hopkins University, 3400 North Charles Street, Baltimore, MD 21218 (United States); Spicer, James B., E-mail: spicer@jhu.edu [Department of Materials Science and Engineering, The Johns Hopkins University, 3400 North Charles Street, Baltimore, MD 21218 (United States)

    2015-06-15

    Under various conditions, chromium carbides appear to be relatively stable in the presence of molten fluoride salts and this suggests that their use in corrosion resistant coatings for fluoride salt environments could be beneficial. One method for producing these coatings is the carburization of sprayed Cr coatings using methane-containing gaseous precursors. This process has been investigated for the synthesis of binder-free chromium carbide coatings on nickel-based alloy substrates for molten fluoride salt corrosion resistance. The effects of the carburization process on coating microstructure have been characterized using X-ray diffraction (XRD) and scanning electron microscopy (SEM) in conjunction with energy dispersive spectroscopy (EDS). Both plasma-sprayed and cold-sprayed Cr coatings have been successfully converted to Cr{sub 3}C{sub 2}, with the mechanism of conversion being strongly influenced by the initial porosity in the as-deposited coatings.

  3. Physics-based simulation modeling and optimization of microstructural changes induced by machining and selective laser melting processes in titanium and nickel based alloys

    Science.gov (United States)

    Arisoy, Yigit Muzaffer

    Manufacturing processes may significantly affect the quality of resultant surfaces and structural integrity of the metal end products. Controlling manufacturing process induced changes to the product's surface integrity may improve the fatigue life and overall reliability of the end product. The goal of this study is to model the phenomena that result in microstructural alterations and improve the surface integrity of the manufactured parts by utilizing physics-based process simulations and other computational methods. Two different (both conventional and advanced) manufacturing processes; i.e. machining of Titanium and Nickel-based alloys and selective laser melting of Nickel-based powder alloys are studied. 3D Finite Element (FE) process simulations are developed and experimental data that validates these process simulation models are generated to compare against predictions. Computational process modeling and optimization have been performed for machining induced microstructure that includes; i) predicting recrystallization and grain size using FE simulations and the Johnson-Mehl-Avrami-Kolmogorov (JMAK) model, ii) predicting microhardness using non-linear regression models and the Random Forests method, and iii) multi-objective machining optimization for minimizing microstructural changes. Experimental analysis and computational process modeling of selective laser melting have been also conducted including; i) microstructural analysis of grain sizes and growth directions using SEM imaging and machine learning algorithms, ii) analysis of thermal imaging for spattering, heating/cooling rates and meltpool size, iii) predicting thermal field, meltpool size, and growth directions via thermal gradients using 3D FE simulations, iv) predicting localized solidification using the Phase Field method. These computational process models and predictive models, once utilized by industry to optimize process parameters, have the ultimate potential to improve performance of

  4. Pacific Northwest National Laboratory Investigation of the Stress Corrosion Cracking in Nickel-Base Alloys, Volume 2

    Energy Technology Data Exchange (ETDEWEB)

    Bruemmer, Stephen M.; Toloczko, Mychailo B.; Olszta, Matthew J.

    2012-03-01

    The objective of this program is to evaluate the primary water stress corrosion cracking (PWSCC) susceptibility of high chromium alloy 690 and its weld metals, establish quantitative measurements of crack-growth rates and determine relationships among cracking susceptibility, environmental conditions and metallurgical characteristics. Stress-corrosion, crack-growth rates have been determined for 12 alloy 690 specimens, 11 alloy 152/52/52M weld metal specimens, 4 alloy 52M/182 overlay specimens and 2 alloy 52M/82 inlay specimens in simulated PWR primary water environments. The alloy 690 test materials included three different heats of extruded control-rod-drive mechanism (CRDM) tubing with variations in the initial material condition and degree of cold work for one heat. Two cold-rolled (CR) alloy 690 plate heats were also obtained and evaluated enabling comparisons to the CR CRDM materials. Weld metal, overlay and inlay specimens were machined from industry mock ups to provide plant-representative materials for testing. Specimens have been tested for one alloy 152 weld, two alloy 52 welds and three alloy 52M welds. The overlay and inlay specimens were prepared to propagate stress-corrosion cracks from the alloy 182 or 82 material into the more resistant alloy 52M. In all cases, crack extension was monitored in situ by direct current potential drop (DCPD) with length resolution of about +1 µm making it possible to measure extremely low growth rates approaching 5x10-10 mm/s. Most SCC tests were performed at 325-360°C with hydrogen concentrations from 11-29 cc/kg; however, environmental conditions were modified during a few experiments to evaluate the influence of temperature, water chemistry or electrochemical potential on propagation rates. In addition, low-temperature (~50°C) cracking behavior was examined for selected alloy 690 and weld metal specimens. Extensive characterizations have been performed on material microstructures and stress-corrosion cracks by

  5. Analysis of zirconium and nickel based alloys and zirconium oxides by relative and internal monostandard neutron activation analysis methods

    Energy Technology Data Exchange (ETDEWEB)

    Shinde, Amol D.; Acharya, Raghunath; Reddy, Annareddy V. R. [Bhabha Atomic Research Centre, Mumbai (India)

    2017-04-15

    The chemical characterization of metallic alloys and oxides is conventionally carried out by wet chemical analytical methods and/or instrumental methods. Instrumental neutron activation analysis (INAA) is capable of analyzing samples nondestructively. As a part of a chemical quality control exercise, Zircaloys 2 and 4, nimonic alloy, and zirconium oxide samples were analyzed by two INAA methods. The samples of alloys and oxides were also analyzed by inductively coupled plasma optical emission spectroscopy (ICP-OES) and direct current Arc OES methods, respectively, for quality assurance purposes. The samples are important in various fields including nuclear technology. Samples were neutron irradiated using nuclear reactors, and the radioactive assay was carried out using high-resolution gamma-ray spectrometry. Major to trace mass fractions were determined using both relative and internal monostandard (IM) NAA methods as well as OES methods. In the case of alloys, compositional analyses as well as concentrations of some trace elements were determined, whereas in the case of zirconium oxides, six trace elements were determined. For method validation, British Chemical Standard (BCS)-certified reference material 310/1 (a nimonic alloy) was analyzed using both relative INAA and IM-NAA methods. The results showed that IM-NAA and relative INAA methods can be used for nondestructive chemical quality control of alloys and oxide samples.

  6. Lifetime assessment of thick-walled components made of nickel-base alloys under near-service loading conditions; Lebensdauerbewertung dickwandiger Bauteile aus Nickelbasislegierungen unter betriebsnahen Beanspruchungen

    Energy Technology Data Exchange (ETDEWEB)

    Hueggenberg, Daniel

    2015-11-06

    Until 2050 the renewable energies should provide 80% of the power in Germany according to Renewable Energy law. Due to that reason the conventional power plants are not used for base load, but rather for the supply of average and peak load. The change of the operating mode leads to shorter times at stationary temperatures and the number of faster start-ups/shut-downs of the power plants will increase. As a result of this the components are exposed to an interacting load of creep and fatigue which reduces the lifetimes. The aim of this thesis is the development and verification of a lifetime assessment procedure for components made of the nickel-base alloys Alloy 617 mod. and Alloy 263 under creep fatigue loading conditions based on numerical phenomenological models and on the approaches of different standards/recommendations. The focus lies on two components of the high temperature material test rig II (HWT II), a header made of Alloy 617 mod. and Alloy 263 as well as a formed part made of Alloy 617 mod. For the basis characterization of the HWT II melts, specimens of the Alloy 617 mod. and Alloy 263 are tested in uniaxial tensile tests, (creep-)fatigue tests, creep tests and charpy tests in a temperature range between 20 C and 725 C. From the comparisons of the test results and the material specifications respectively the results of the projects COORETEC DE4, MARCKO DE2 and MARCKO700 no deviations were obvious for both materials with the exception of the creep test results with Alloy 617 mod. material. The creep tests with Alloy 617 mod. material of the HWT II melt show differences regarding the deformation and damage behavior. In addition to the basis characterization tests some complex lab tests for the characterization of the material behavior under creep-fatigue and multiaxial loading conditions were conducted. The developments of the microstructure, the precipitations as well as the structure of dislocations are investigated in the light optical microscope

  7. Application of powder metallurgy to an advanced-temperature nickel-base alloy, NASA-TRW 6-A

    Science.gov (United States)

    Freche, J. C.; Ashbrook, R. L.; Waters, W. J.

    1971-01-01

    Bar stock of the NASA-TRW 6-A alloy was made by prealloyed powder techniques and its properties evaluated over a range of temperatures. Room temperature ultimate tensile strength was 1894 MN/sq m (274 500 psi). The as-extruded powder product showed substantial improvements in strength over the cast alloy up to 649 C (1200 F) and superplasticity at 1093 C (2000 F). Both conventional and autoclave heat treatments were applied to the extruded powder product. The conventional heat treatment was effective in increasing rupture life at 649 and 704 C (1200 and 1300 F); the autoclave heat treatment, at 760 and 816 C (1400 and 1500 F).

  8. Intergranular tellurium cracking of nickel-based alloys in molten Li, Be, Th, U/F salt mixture

    Energy Technology Data Exchange (ETDEWEB)

    Ignatiev, Victor, E-mail: ignatiev@vver.kiae.ru; Surenkov, Alexander; Gnidoy, Ivan; Kulakov, Alexander; Uglov, Vadim; Vasiliev, Alexander; Presniakov, Mikhail

    2013-09-15

    In Russia, R and D on Molten Salt Reactor (MSR) are concentrated now on fast/intermediate spectrum concepts which were recognized as long term alternative to solid fueled fast reactors due to their attractive features: strong negative feedback coefficients, easy in-service inspection, and simplified fuel cycle. For high-temperature MSR corrosion of the metallic container alloy in primary circuit is the primary concern. Key problem receiving current attention include surface fissures in Ni-based alloys probably arising from fission product tellurium attack. This paper summarizes results of corrosion tests conducted recently to study effect of oxidation state in selected fuel salt on tellurium attack and to develop means of controlling tellurium cracking in the special Ni-based alloys recently developed for molten salt actinide recycler and tranforming (MOSART) system. Tellurium corrosion of Ni-based alloys was tested at temperatures up to 750 °C in stressed and unloaded conditions in molten LiF–BeF{sub 2} salt mixture fueled by about 20 mol% of ThF{sub 4} and 2 mol% of UF{sub 4} at different [U(IV)]/[U(III)] ratios: 0.7, 4, 20, 100 and 500. Following Ni-based alloys (in mass%): HN80M-VI (Mo—12, Cr—7.6, Nb—1.5), HN80MTY (Mo—13, Cr—6.8, Al—1.1, Ti—0.9), HN80MTW (Mo—9.4, Cr—7.0, Ti—1.7, W—5.5) and EM-721 (W—25.2, Cr—5.7, Ti—0.17) were used for the study in the corrosion facility.

  9. 3D modelling of a multi pass dissimilar tube welding and post weld heat treatment of nickel based alloy and chromium steel

    Energy Technology Data Exchange (ETDEWEB)

    Kumar-Krishnasamy, Ram, E-mail: ram.kumar.krishnasamy@iwm.fraunhofer.d [Fraunhofer Institute for Mechanics of Materials, Woehlerstrasse 11, 79108 Freiburg (Germany); Siegele, Dieter [Fraunhofer Institute for Mechanics of Materials, Woehlerstrasse 11, 79108 Freiburg (Germany)

    2010-11-15

    A dissimilar tube welding is performed between the nickel based Alloy617 and creep resistant steel VM12 using the former as the weld material. SYSWELD welding software is used to model the thermal and mechanical analysis. A readily available thermal history is used to calibrate the heat source input for the thermal analysis to generate the adequate thermal cycle by fitting the welding velocity, heat intensity factor of the GOLDAK heat source and the length of molten zone. The transient temperature field is then incorporated as the input for the mechanical analysis to obtain the residual stresses in which the phase transformation of the materials during welding is taken into account. Subsequently, the weld materials are characterized by using the Norton's creep law to determine the Norton parameters based on relaxation experiments. The residual stresses generated after the multi pass welding by SYSWELD is transferred into ABAQUS as the initial condition for the post weld heat treatment (PWHT) simulation. The simulations show that the residual stresses reduce in magnitude but still present even after PWHT.

  10. Generalized corrosion of nickel base alloys in high temperature aqueous media: a contribution to the comprehension of the mechanisms; Corrosion generalisee des alliages a base nickel en milieu aqueux a haute temperature: apport a la comprehension des mecanismes

    Energy Technology Data Exchange (ETDEWEB)

    Marchetti-Sillans, L

    2007-11-15

    In France, nickel base alloys, such as alloy 600 and alloy 690, are the materials constituting steam generators (SG) tubes of pressurized water reactors (PWR). The generalized corrosion resulting from the interaction between these alloys and the PWR primary media leads, on the one hand, to the formation of a thin protective oxide scale ({approx} 10 nm), and on the other hand, to the release of cations in the primary circuit, which entails an increase of the global radioactivity of this circuit. The goal of this work is to supply some new comprehension elements about nickel base alloys corrosion phenomena in PWR primary media, taking up with underlining the effects of metallurgical and physico-chemical parameters on the nature and the growth mechanisms of the protective oxide scale. In this context, the passive film formed during the exposition of alloys 600, 690 and Ni-30Cr, in conditions simulating the PWR primary media, has been analyzed by a set of characterization techniques (SEM, TEM, PEC and MPEC, XPS). The coupling of these methods leads to a fine description, in terms of nature and structure, of the multilayered oxide forming during the exposition of nickel base alloys in primary media. Thus, the protective part of the oxide scale is composed of a continuous layer of iron and nickel mixed chromite, and Cr{sub 2}O{sub 3} nodules dispersed at the alloy / mixed chromite interface. The study of protective scale growth mechanisms by tracers and markers experiments reveals that the formation of the mixed chromite is the consequence of an anionic mechanism, resulting from short circuits like grain boundaries diffusion. Besides, the impact of alloy surface defects has also been studied, underlining a double effect of this parameter, which influences the short circuits diffusion density in oxide and the formation rate of Cr{sub 2}O{sub 3} nodules. The sum of these results leads to suggest a description of the nickel base alloys corrosion mechanisms in PWR primary

  11. The role of grain boundary chemistry and structure in the environmentally-assisted intergranular cracking of nickel-base alloys

    Energy Technology Data Exchange (ETDEWEB)

    Was, G.S.

    1992-07-01

    Stress corrosion cracking tests in constant extension rate tensile (CERT) and constant load tensile (CLT) tests were conducted on Ni-xCr- 9Fe-yC in Ar, water, and a LiOH-boric acid solution. Cr and C improve the resistance of Ni-base alloys to IG cracking in both Ar and water at 360C. Since creep plays a role in IG cracking, one possible explanation for the role of the environment involves its effect on the creep. Experiments were conducted on the role of C in the deformation behavior and failure mode of Ni-16Cr-9Fe. Constant load experiments were conducted on Ni-16Cr-9Fe to determine if the CLT test is more aggressive than CERT. The electron backscattering technique in a SEM is being developed in order to extend the IG cracking studies to grain sizes typical of commercial alloys, 20-30 microns.

  12. Hydrogen adsorption and diffusion, and subcritical-crack growth in high strength steels and nickel base alloys

    Science.gov (United States)

    Wei, R. P.; Klier, K.; Simmons, G. W.; Chornet, E.

    1973-01-01

    Embrittlement, or the enhancement of crack growth by gaseous hydrogen in high strength alloys, is of primary interest in selecting alloys for various components in the space shuttle. Embrittlement is known to occur at hydrogen gas pressures ranging from fractions to several hundred atmospheres, and is most severe in the case of martensitic high strength steels. Kinetic information on subcritical crack growth in gaseous hydrogen is sparse at this time. Corroborative information on hydrogen adsorption and diffusion is inadequate to permit a clear determination of the rate controlling process and possible mechanism in hydrogen enhanced crack growth, and for estimating behavior over a range of temperatures and pressures. Therefore, coordinated studies of the kinetics of crack growth, and adsorption and diffusion of hydrogen, using identical materials, have been initiated. Comparable conditions of temperature and pressure will be used in the chemical and mechanical experiments. Inconel 718 alloy and 18Ni(200) maraging steel have been selected for these studies. Results from these studies are expected to provide not only a better understanding of the gaseous hydrogen embrittlement phenomenon itself, but also fundamental information on hydrogen adsorption and diffusion, and crack growth information that can be used directly for design.

  13. Design of a Nickel-Based Bond-Coat Alloy for Thermal Barrier Coatings on Copper Substrates

    Directory of Open Access Journals (Sweden)

    Torben Fiedler

    2014-11-01

    Full Text Available To increase the lifetime of rocket combustion chambers, thermal barrier coatings (TBC may be applied on the copper chamber wall. Since standard TBC systems used in gas turbines are not suitable for rocket-engine application and fail at the interface between the substrate and bond coat, a new bond-coat material has to be designed. This bond-coat material has to be chemically compatible to the copper substrate to improve the adhesion and needs a coefficient of thermal expansion close to that of copper to reduce thermal stresses. One approach to achieve this is to modify the standard NiCrAlY alloy used in gas turbines by adding copper. In this work, the influence of copper on the microstructure of NiCrAlY-alloys is investigated with thermodynamical calculations, optical microscopy, SEM, EDX and calorimetry. Adding copper leads to the formation of a significant amount of \\(\\beta\\ and \\(\\alpha\\ Reducing the aluminum and chromium content leads furthermore to a two-phase fcc microstructure.

  14. Hydrogen adsorption and diffusion, and subcritical-crack growth in high-strength steels and nickel base alloys

    Science.gov (United States)

    Wei, R. P.; Klier, K.; Simmons, G. W.

    1974-01-01

    Coordinated studies of the kinetics of crack growth and of hydrogen adsorption and diffusion were initiated to develop information that is needed for a clearer determination of the rate controlling process and possible mechanism for hydrogen enhanced crack growth, and for estimating behavior over a range of temperatures and pressures. Inconel 718 alloy and 18Ni(200) maraging steel were selected for these studies. 18Ni(250) maraging steel, 316 stainless steel, and iron single crystal of (111) orientation were also included in the chemistry studies. Crack growth data on 18Ni(250) maraging steel from another program are included for comparison. No sustained-load crack growth was observed for the Inconel 718 alloy in gaseous hydrogen. Gaseous hydrogen assisted crack growth in the 18Ni maraging steels were characterized by K-independent (Stage 2) extension over a wide range of hydrogen pressures (86 to 2000 torr or 12 kN/m2 to 266 kN/m2) and test temperatures (-60 C to +100 C). The higher strength 18Ni(250) maraging steel was more susceptible than the lower strength 200 grade. A transition temperature was observed, above which crack growth rates became diminishingly small.

  15. A multiple linear regression analysis of hot corrosion attack on a series of nickel base turbine alloys

    Science.gov (United States)

    Barrett, C. A.

    1985-01-01

    Multiple linear regression analysis was used to determine an equation for estimating hot corrosion attack for a series of Ni base cast turbine alloys. The U transform (i.e., 1/sin (% A/100) to the 1/2) was shown to give the best estimate of the dependent variable, y. A complete second degree equation is described for the centered" weight chemistries for the elements Cr, Al, Ti, Mo, W, Cb, Ta, and Co. In addition linear terms for the minor elements C, B, and Zr were added for a basic 47 term equation. The best reduced equation was determined by the stepwise selection method with essentially 13 terms. The Cr term was found to be the most important accounting for 60 percent of the explained variability hot corrosion attack.

  16. Effects of thermal aging and stress triaxiality on PWSCC initiation susceptibility of nickel-based Alloy 600

    Energy Technology Data Exchange (ETDEWEB)

    Yoo, Seung Chang; Choi, Kyoung Joon; Kim, Tae Ho; Kim, Ji Hyun [Dept. of Nuclear Science and Engineering, School of Mechanical and Nuclear Engineering, Ulsan National Institute of Science and Technology, Ulsan (Korea, Republic of)

    2016-10-15

    In present study, effects of thermal aging and triaxial stress were investigated in terms of primary water stress corrosion cracking susceptibility. The thermal aging was applied via heat treatment at 400°C and triaxial stress was applied via notched tensile test specimen. The crack initiation time of each specimen were then measured by direct current potential drop method during slow strain rate test at primary water environment. Alloys with 10 years thermal aging exhibited the highest susceptibility to stress corrosion cracking and asreceived specimen shows lowest susceptibility. The trend was different with triaxial stress applied; 20 years thermal aging specimen shows highest susceptibility and as-received specimen shows lowest. It would be owing to change of precipitate morphology during thermal aging and different activated slip system in triaxial stress state.

  17. The Effect of Heat Treatment on Residual Stress and Machining Distortions in Advanced Nickel Base Disk Alloys

    Science.gov (United States)

    Gayda, John

    2001-01-01

    This paper describes an extension of NASA's AST and IDPAT Programs which sought to predict the effect of stabilization heat treatments on residual stress and subsequent machining distortions in the advanced disk alloy, ME-209. Simple "pancake" forgings of ME-209 were produced and given four heat treats: 2075F(SUBSOLVUS)/OIL QUENCH/NO AGE; 2075F/OIL QUENCH/1400F@8HR;2075F/OIL QUENCH/1550F@3HR/l400F@8HR; and 2160F(SUPERSOLVUS)/OIL QUENCH/1550F@3HR/ 1400F@8HR. The forgings were then measured to obtain surface profiles in the heat treated condition. A simple machining plan consisting of face cuts from the top surface followed by measurements of the surface profile opposite the cut were made. This data provided warpage maps which were compared with analytical results. The analysis followed the IDPAT methodology and utilized a 2-D axisymmetric, viscoplastic FEA code. The analytical results accurately tracked the experimental data for each of the four heat treatments. The 1550F stabilization heat treatment was found to significantly reduce residual stresses and subsequent machining distortions for fine grain (subsolvus) ME209, while coarse grain (supersolvus) ME209 would require additional time or higher stabilization temperatures to attain the same degree of stress relief.

  18. Thermophysical properties of Incoloy 800 and five additional FeNiCr-base high temperature alloys in comparison with the nickel-base alloy Nimonic 86 between 20 and 1000deg C

    Energy Technology Data Exchange (ETDEWEB)

    Richter, F. (Mannesmann-Forschungsinstitut GmbH, Duisburg (Germany, F.R.))

    1991-05-01

    The most important physical properties of the following high temperature alloys have been determined in the temperature range between 20 and 1000deg C: Incoloy 800, Incoloy 800 H, Incoloy 802, Incoloy 802 Nb, Manaurite 36 X, IN 519 and Nimonic 86. It is shown that these materials differ only a little in some of the properties. These properties include thermal expansion, thermal conductivity and thermal diffusivity. Owing to a substantially higher nickel content, the density of the nickel-base alloy Nimonic 86 differs significantly from that of the other materials investigated. The differences in the elastic properties of the materials are to be attributed to the differences in their crystallographic texture. Incoly 800 was very highly textured compared to other materials. The temperature dependence of the coefficient of linear thermal expansion and electrical resistivity of these materials is different from the normal behaviour of pure metals and alloys. The discrepancies observed are attributable to short range ordering processes in the case of Nimonic 86 and to temperature-induced electron transitons in the case of the other materials investigated, as known for austenitic Cr-Ni steels. (orig.).

  19. The Determination of Nickel in Nickel-base Alloys Using Microwave Digestion-spectrophotometry%探究微波消解-光度法测定镍基合金中镍

    Institute of Scientific and Technical Information of China (English)

    郭魏

    2015-01-01

    对微波消解溶解高温合金试样和使用光度法测定高温合金中镍含量进行了探究。微波消解节省了传统常压下溶样时间;光度法测定镍基合金中镍,保证了结果的准确度和精密度,比传统重量法和滴定法更简便。%Microwave dissolving high temperature alloy specimens and spectrophotometric determination of nickel content in the high temperature alloy are explored. Microwave digestion saves digestion time under traditional pressure, spectrophotometric determination of nickel in nickel base alloy ensures accuracy and precision of the re-sults. It is more simple compared to the traditional weight method and titration method.

  20. Grinding temperature and energy ratio coe cient in MQL grinding of high-temperature nickel-base alloy by using di erent vegetable oils as base oil

    Institute of Scientific and Technical Information of China (English)

    Li Benkai; Li Changhe; Zhang Yanbin; Wang Yaogang; Jia Dongzhou; Yang Min

    2016-01-01

    Vegetable oil can be used as a base oil in minimal quantity of lubrication (MQL). This study compared the performances of MQL grinding by using castor oil, soybean oil, rapeseed oil, corn oil, sunflower oil, peanut oil, and palm oil as base oils. A K-P36 numerical-control precision surface grinder was used to perform plain grinding on a workpiece material with a high-temperature nickel base alloy. A YDM–III 99 three-dimensional dynamometer was used to measure grinding force, and a clip-type thermocouple was used to determine grinding temperature. The grinding force, grind-ing temperature, and energy ratio coefficient of MQL grinding were compared among the seven veg-etable oil types. Results revealed that (1) castor oil-based MQL grinding yields the lowest grinding force but exhibits the highest grinding temperature and energy ratio coefficient;(2) palm oil-based MQL grinding generates the second lowest grinding force but shows the lowest grinding temperature and energy ratio coefficient;(3) MQL grinding based on the five other vegetable oils produces similar grinding forces, grinding temperatures, and energy ratio coefficients, with values ranging between those of castor oil and palm oil;(4) viscosity significantly influences grinding force and grinding tem-perature to a greater extent than fatty acid varieties and contents in vegetable oils;(5) although more viscous vegetable oil exhibits greater lubrication and significantly lower grinding force than less vis-cous vegetable oil, high viscosity reduces the heat exchange capability of vegetable oil and thus yields a high grinding temperature;(6) saturated fatty acid is a more efficient lubricant than unsaturated fatty acid;and (7) a short carbon chain transfers heat more effectively than a long carbon chain. Palm oil is the optimum base oil of MQL grinding, and this base oil yields 26.98 N tangential grinding force, 87.10 N normal grinding force, 119.6 °C grinding temperature, and 42.7%energy ratio coefficient

  1. Separating the Influence of Environment from Stress Relaxation Effects on Dwell Fatigue Crack Growth in a Nickel-Base Disk Alloy

    Science.gov (United States)

    Telesman, J.; Gabb, T. P.; Ghosn, L. J.

    2016-01-01

    Both environmental embrittlement and crack tip visco-plastic stress relaxation play a significant role in determining the dwell fatigue crack growth (DFCG) resistance of nickel-based disk superalloys. In the current study performed on the Low Solvus High Refractory (LSHR) disk alloy, the influence of these two mechanisms were separated so that the effects of each could be quantified and modeled. Seven different microstructural variations of LSHR were produced by controlling the cooling rate and the subsequent aging and thermal exposure heat treatments. Through cyclic fatigue crack growth testing performed both in air and vacuum, it was established that four out of the seven LSHR heat treatments evaluated, possessed similar intrinsic environmental resistance to cyclic crack growth. For these four heat treatments, it was further shown that the large differences in dwell crack growth behavior which still persisted, were related to their measured stress relaxation behavior. The apparent differences in their dwell crack growth resistance were attributed to the inability of the standard linear elastic fracture mechanics (LEFM) stress intensity parameter to account for visco-plastic behavior. Crack tip stress relaxation controls the magnitude of the remaining local tensile stresses which are directly related to the measured dwell crack growth rates. It was hypothesized that the environmentally weakened grain boundary crack tip regions fail during the dwells when their strength is exceeded by the remaining local crack tip tensile stresses. It was shown that the classical creep crack growth mechanisms such as grain boundary sliding did not contribute to crack growth, but the local visco-plastic behavior still plays a very significant role by determining the crack tip tensile stress field which controls the dwell crack growth behavior. To account for the influence of the visco-plastic behavior on the crack tip stress field, an empirical modification to the LEFM stress

  2. Material properties in turbine blades of nickel-base alloy IN792 after long operating time; Materialegenskaper hos turbinskovlar av nickelbaslegeringen IN792 efter laang drifttid

    Energy Technology Data Exchange (ETDEWEB)

    Karlsson, Fredrik [Siemens Industrial Turbomachinery AB, Finspaang (Sweden)

    2005-01-01

    Research on nickel-base alloys almost always includes mechanical testing of new material in order to ensure sufficient lifetime for the intended application. Metallographic examinations of service exposed components are sometimes performed but there are rarely any mechanical testing done in order to verify the assumptions made from the changes of in the microstructure that are observed. The testing presented in the report is aimed at observing the difference in mechanical properties for the material IN792 after it has been service exposed in a gas turbine for 60,000 operating hours at temperatures and stresses up to 780 deg C and 220 MPa. To try to couple changes of mechanical properties to the change of the microstructure, a metallographic examination was performed on both new and service exposed material. The two most significant changes in the microstructure was the overall formation of continuous bands of Cr{sub 23}C{sub 6}-carbides in the grain boundaries and formation of {sigma}-phase in the area close to the surface of the service exposed material. The results from the mechanical testing were probably not influenced of the formation of {sigma}-phase since the test bars weren't taken in areas where {sigma}-phase had formed. The mechanical testing showed that the impact toughness in service exposed material has been reduced by 30-60 % in the temperature interval 20-800 deg C and that the ductility of the material has been reduced approximately 20 % at room temperature and 30-50 % at service temperature. The reduction is assumed to be related to the Cr{sub 23}C{sub 6}-carbide formation in the grain boundaries. An increase of the stress at 0,02 % inelastic strain with approximately 10 % was observed at room temperature after service exposure and a reduction of the same stress with 20 % was seen at service temperature. The difference in stress at 0,2 % inelastic strain was significantly less. The rupture stress was unchanged except in the test bars taken

  3. The Study Of The Impact Of Surface Preparation Methods Of Inconel 625 And 718 Nickel-Base Alloys On Wettability By BNi-2 And BNi-3 Brazing Filler Metals

    Directory of Open Access Journals (Sweden)

    Lankiewicz K.

    2015-06-01

    Full Text Available The article discusses the impact of surface preparation method of Inconel 625 and 718 nickel-base alloys in the form of sheets on wettability of the surface. The results of the investigations of surface preparation method (such as nicro-blasting, nickel plating, etching, degreasing, abrasive blasting with grit 120 and 220 and manually grinding with grit 120 and 240 on spreading of BNi-2 and BNi-3 brazing filler metals, widely used in the aerospace industry in high temperature vacuum brazing processes, are presented. Technological parameters of vacuum brazing process are shown. The macro- and microscopic analysis have shown that nicro-blasting does not bring any benefits of wettability of the alloys investigated.

  4. The Study of the Impact of Surface Preparation Methods of Inconel 625 and 718 Nickel-Base Alloys on Wettability by BNi-2 and BNi-3 Brazing Filler Metals

    Directory of Open Access Journals (Sweden)

    Lankiewicz K.

    2015-04-01

    Full Text Available The article discusses the impact of surface preparation method of Inconel 625 and 718 nickel-base alloys in the form of sheets on wettability of the surface. The results of the investigations of surface preparation method (such as nicro-blasting, nickel plating, etching, degreasing, abrasive blasting with grit 120 and 220 and manually grinding with grit 120 and 240 on spreading of BNi-2 and BNi-3 brazing filler metals, widely used in the aerospace industry in high temperature vacuum brazing processes, are presented. Technological parameters of vacuum brazing process are shown. The macro- and microscopic analysis have shown that nicro-blasting does not bring any benefits of wettability of the alloys investigated.

  5. Research Progress of Nanostructured Nickel-based Alloy Coatings Prepared by Pulsed Electrodeposition%脉冲电沉积纳米镍基合金镀层的研究现状

    Institute of Scientific and Technical Information of China (English)

    梁平; 张云霞; 史艳华

    2011-01-01

    概述了国内外近些年采用脉冲电沉积方法制备的纳米镍、纳米镍基二元和多元合金镀层、纳米镍基复合镀层的研究现状,并指出了今后脉冲电沉积纳米镀层的发展趋势.%The current status of nickel alloy coatings prepared by pulsed electrodeposition method,especially the research progress of nonoscaled nickel coating, nickel-based alloys and composite coating was reviewed. The further development tendency of the pulsed electrodeposition is also prospected.

  6. Micro-mechanical State at Tip of Environmentally Assisted Cracking in Nickel-based Alloy%镍基合金环境致裂过程中裂尖微观力学特性分析

    Institute of Scientific and Technical Information of China (English)

    薛河; 李永强

    2016-01-01

    Nickel-based alloys and austenitic stainless steels are widely used in the structures of primary circuit of nuclear power plants.Environmentally assisted cracking (EAC) of these materials is one of the most significant potential safety hazards in the primary circuit of nuclear power plants.Researches show that EAC in nickel-based alloy is a process of oxide film rupture and reform at the tip of EAC in the high temperature water environment of nuclear power plants.To understand the micro-mechanical state at the tip of EAC,the stress-strain in the oxide film and the base metal at the EAC tip was simulated and discussed using a commercial finite element analysis code,which provides a foundation to improve the quantitative predication accuracy of EAC growth rate of nickel-based alloys and austenitic stainless steels in the important structures of nuclear power plants.%核电站-回路压力容器、管道及蒸汽发生器等设备和结构中广泛采用镍基合金和奥氏体不锈钢,而这些材料的环境致裂(EAC)却是核电结构的主要安全隐患之一.研究表明,核电高温高压水环境中镍基合金的EAC是裂尖氧化膜破裂和再生成的一个过程.为了深入了解镍基合金EAC裂纹扩展过程中裂尖的力学状况,从理论和数值模拟两方面分析研究了EAC裂尖氧化膜和基体金属区域的应力分布规律,为提高定量预测高温高压水环境中镍基合金EAC扩展速率精度奠定基础.

  7. Nickel-Based Superalloy Resists Embrittlement by Hydrogen

    Science.gov (United States)

    Lee, Jonathan; Chen, PoShou

    2008-01-01

    A nickel-based superalloy that resists embrittlement by hydrogen more strongly than does nickel alloy 718 has been developed. Nickel alloy 718 is the most widely used superalloy. It has excellent strength and resistance to corrosion as well as acceptably high ductility, and is recognized as the best alloy for many high-temperature applications. However, nickel alloy 718 is susceptible to embrittlement by hydrogen and to delayed failure and reduced tensile properties in gaseous hydrogen. The greater resistance of the present nickel-based superalloy to adverse effects of hydrogen makes this alloy a superior alternative to nickel alloy 718 for applications that involve production, transfer, and storage of hydrogen, thereby potentially contributing to the commercial viability of hydrogen as a clean-burning fuel. The table shows the composition of the present improved nickel-based superalloy in comparison with that of nickel alloy 718. This composition was chosen to obtain high resistance to embrittlement by hydrogen while maintaining high strength and exceptional resistance to oxidation and corrosion. The most novel property of this alloy is that it resists embrittlement by hydrogen while retaining tensile strength greater than 175 kpsi (greater than 1.2 GPa). This alloy exhibits a tensile elongation of more than 20 percent in hydrogen at a pressure of 5 kpsi (approximately equal to 34 MPa) without loss of ductility. This amount of elongation corresponds to 50 percent more ductility than that exhibited by nickel alloy 718 under the same test conditions.

  8. Considerations on the performance and fabrication of candidate materials for the Yucca Mountain repository waste packages highly corrosion resistant nickel-base and titanium-base alloys

    Energy Technology Data Exchange (ETDEWEB)

    Dalder, E; Goldberg, A

    1995-11-30

    Among the metallurgical factors that affect the performance of a material in a given environment are alloy composition, alloy segregation, depletion of alloying elements, non-uniform microstructures, precipitation leading to an increase in susceptibility to corrosion as well as decreases in ductility, residual plastic deformation, and residual stresses. Precipitation often occurs preferentially at grain boundaries, causing depletion of critical elements in regions adjacent to these boundaries. Continuous grain-boundary precipitates can lead to drops in ductility and toughness. The presence of non-metallic inclusions, if excessive and/or segregated, can also cause embrittlement. Segregation of alloying elements can result in localized galvanic action. Depletion of alloying elements as well as segregation can result in reductions in the concentrations of critical elements below those necessary to resist localized corrosion. Segregation and alloy depletion can also facilitate precipitation that could lead to embrittlement.

  9. Capacitive behaviour and electronic structure of passive films formed on nickel base alloy type Inconel 600; influence of Cr and Fe. Comportement capacitif et structure electronique des films passifs formes sur l'alliage a base de nickel du type Inconel 600 (75Ni-16Cr-8Fe); influence du chrome et du fer

    Energy Technology Data Exchange (ETDEWEB)

    Hakiki, N.E.; Da Cunha Belo, M. (Centre National de la Recherche Scientifique (CNRS), 94 - Vitry-sur-Seine (France). Centre d' Etudes de Chimie Metallurgique)

    1994-08-01

    The study of passive films formed on a nickel base alloy type Inconel 600 is performed by capacitance measurements (Mott-Schottky approach). This research is supported by the passivation study of the alloying elements Ni, Cr, Fe and high purity alloys Ni-Cr, Ni-Fe, Ni-Cr-Fe. The results obtained show that the capacitive behaviour of the Inconel 600 in the passive state is similar to that on a p-n heterojunction to which a barrier zone of nickel oxide is added. The individual or combined action of alloying elements on the development of this kind of electronic structure is discussed. (authors). 5 refs., 6 figs.

  10. The design of cobalt-free, nickel-based alloy powder (Ni-3) used for sealing surfaces of nuclear power valves and its structure of laser cladding coating

    Energy Technology Data Exchange (ETDEWEB)

    Fu Geyan, E-mail: fugeyan@suda.edu.c [School of Mechanical and Electric Engineering, Soochow University, Suzhou 215021 (China); Liu Shuang [School of Mechanical and Electric Engineering, Soochow University, Suzhou 215021 (China); Fan Jiwei [School of Materials Science and Chemical Engineering, Zhongyuan University of Technology, Zhengzhou 450007 (China)

    2011-05-15

    Research highlights: The Ni-3 Co-free alloy coating prepared by laser welding. Ni-3 alloy has excellent combination with stainless steel base. Ni-3 alloy containing those strengthening phases could have excellent wear resistance and anti-oxidation ability at high temperature. - Abstract: To meet the demand of cobalt-free for the cladding coating materials used on sealing surface of nuclear power valves, a new Co-free, Ni-Cr based alloy powder (Ni-3) has been developed. It has been successfully coated on the surface of stainless steel as the strengthening layer. The XRD result reveals that the primary phase of cladding coating is Ni-based solid solution, and the carbides M{sub 7}C{sub 3} and M{sub 23}C{sub 6} as well as several A{sub 3}B types of {gamma}' strengthening phases. It indicates that the alloy possesses the high wear resistance, good corrosion resistance and high temperature tolerance. The test results suggest that the micro-hardness of Ni-3 corresponds to that of alloy Stellite 6 which containing cobalt and currently used as material for nuclear power valves. Hence, the developed Ni-3 alloy powder can be the hopeful candidate material for Co-free cladding material used on the surface of nuclear power valves; it can reduce the nuclear pollution and save the expensive metals.

  11. Design criteria for rhenium-reduced nickel-based single-crystal alloys. Identification and computer-assisted conversion; Designkriterien fuer rheniumreduzierte Nickelbasis-Einkristalllegierungen. Identifikation und rechnergestuetzte Umsetzung

    Energy Technology Data Exchange (ETDEWEB)

    Goehler, Thomas

    2016-06-17

    In the present work, design criteria and property models for the creep strength optimization of rhenium-free nickel based single crystal Superalloys are investigated. The study focuses on a typical load condition of 1050 C and 150 MPa, which is representative for flight engine applications. Thereby the key aspect is to link chemical composition, manufacturing processes, microstructure formation and mechanistic understanding of dislocation creep through a computational materials engineering approach. Beside the positive effect of rhenium on solid solution hardening, a second mechanism in which rhenium increases high temperature creep strength is identified. It indirectly stabilizes precipitation hardening by reducing the coarsening kinetics of γ'-rafting. Five 1st and 2nd generation technical Superalloys show a comparable microstructure evolution for up to 2 % plastic elongation, while creep times differ by a factor of five. The application of a microstructure sensitive creep model shows that these coarsening processes can activate γ-cutting and thus lead to an increasing creep rate. Based on these calculations a threshold value of φ{sub γ/γ'} > 2,5 at 150 MPa is estimated. This ratio of matrix channel to raft thickness has been proofed for multiple positions by microstructure analysis of interrupted creep tests. The mechanism described previously can be decelerated by the enrichment of the γ-matrix with slow diffusing elements. The same principle also increases the solid solution strength of the γ-matrix. Therefore, the present work delivers an additional mechanistic explanation why creep properties of single phase nickel based alloys can be transferred to two phase technical Superalloys with rafted γ'-structure. Following, the best way to substitute both rhenium fundamental properties, namely a slow diffusion coefficient and a small solubility in g', has been investigated by means of CALPHAD-modeling. Only molybdenum and especially

  12. The role of grain boundary chemistry and structure in the environmentally-assisted intergranular cracking of nickel-base alloys. Progress report, August 1, 1991--July 31, 1992

    Energy Technology Data Exchange (ETDEWEB)

    Was, G.S.

    1992-07-01

    Stress corrosion cracking tests in constant extension rate tensile (CERT) and constant load tensile (CLT) tests were conducted on Ni-xCr- 9Fe-yC in Ar, water, and a LiOH-boric acid solution. Cr and C improve the resistance of Ni-base alloys to IG cracking in both Ar and water at 360C. Since creep plays a role in IG cracking, one possible explanation for the role of the environment involves its effect on the creep. Experiments were conducted on the role of C in the deformation behavior and failure mode of Ni-16Cr-9Fe. Constant load experiments were conducted on Ni-16Cr-9Fe to determine if the CLT test is more aggressive than CERT. The electron backscattering technique in a SEM is being developed in order to extend the IG cracking studies to grain sizes typical of commercial alloys, 20-30 microns.

  13. Nickel Base Alloy Cladding by Double Hot Wire TIG Welding Procedure on Tubesheet of Steam Generator%核电蒸汽发生器管板镍基合金双热丝钨极氩弧焊堆焊技术

    Institute of Scientific and Technical Information of China (English)

    罗成

    2012-01-01

    介绍了蒸汽发生器管板镍基合金堆焊新工艺——双热丝钨极氩弧焊,从热丝钨极氩弧焊的基本原理、堆焊材料的选择和堆焊工艺参数等方面作了基本论述.就双热丝钨极氩弧堆焊的使用,简述了堆焊工艺试验、工艺评定、预评定和产品应用的过程,说明镍基合金双热丝钨极氩弧焊在蒸发器管板上堆焊应用是成功的.%It is introduced that nickel - base alloy double hot wire TIG cladding procedure on tubesheet of steam generator. Those aspects are discussed basically from principle of double hot wire TIG cladding, choosing of cladding consumables and cladding parameters etc. Cladding test, procedure qualification, prequalification and product application for nickel base alloy double hot wire TIG cladding are described briefly. It is successful that application of nickel base alloy double hot wire TIG cladding procedure on tubesheet of steam generators.

  14. Distribution Behavior of Aluminum and Titanium Between Nickel-Based Alloys and Molten Slags in the Electro Slag Remelting (ESR) Process

    Science.gov (United States)

    Yang, Jun Gil; Park, Joo Hyun

    2017-08-01

    The equilibrium reaction between Ni alloys and CaO-Al2O3-CaF2-TiO2 system electroslag remelting (ESR) slags was investigated in the temperature range of 1773 K to 1873 K (1500 °C to 1600 °C) at p(O2) = 10-16 atm in order to obtain the optimized composition of the slags for producing Ni alloys with various Al and Ti ratios. In addition, the temperature dependence of the reaction equilibria between the ESR slags and Ni alloys was also evaluated. The stable ionic species of titanium in the ESR slag under the present experimental conditions was experimentally confirmed to be mainly Ti4+ ( i.e., TiO2) by X-ray photoelectron spectroscopy analysis of the quenched samples. The activity-composition relationship of TiO2 and Al2O3 in the ESR slag was determined as a function of the Al/Ti ratio of the alloys and the CaF2 content of the slags in conjunction with the activity ratio of Al to Ti in the alloys calculated from the FactSageTM 7.0 software. The temperature dependence of the activity-composition relationship of TiO2 and Al2O3 in the slag showed good linear correlations, and the equilibrium content ratio of TiO2 to Al2O3 at a fixed activity ratio increased with increasing temperature, which was expected based on the standard enthalpy change of the reaction. Thus, higher amounts of TiO2 should be added at higher operation temperatures in the ESR process. A 120 kg scale pilot ESR test (2000 A and 16 V) was performed to produce a commercial grade Ni-based superalloy based on the activity-composition relationship of the slag components obtained in the present study. Consequently, the contents of Al and Ti in the solidified ESR ingot were nearly the same as that of the original electrode throughout the entire length (280 mm) after the ESR process.

  15. MPT=AES测定镍基合金中的铁%Determination of iron in the nickel base alloy by MPT=AES

    Institute of Scientific and Technical Information of China (English)

    高辉; 邓秀琴; 贺小平

    2014-01-01

    The determination of iron in the niekel base alloy by mierowave plasma toreh( MPT)-atomie e-mission speetrometry( AES)method was studied. The seleetion of instrument working eonditions,the effeets of aeidity and the interferenee of eoexisting ions were investigated,using the matrix matehing meth-od to eliminate the matrix interferenee. Determination of iron linear range was 0. 01 ~ 100μg/mL,detee-tion limits were 18. 96 ng/mL,RSD(n = 11)was 3. 65%. The determination result of MPT-AES is eon-sistent with the national standard method,the method is aeeurate,simple and fast,suitable for the niekel base alloy of iron element analysis determination.%用微波等离子体炬( MPT)-原子发射光谱( AES)测定镍基合金中的铁含量,考察了仪器工作条件、酸度影响和共存离子的干扰,使用基体匹配法消除基体干扰。结果表明,测定铁的线性范围为0.01~100μg/mL,检出限为18.96 ng/mL,RSD(n=11)为3.65%。方法测定结果与国家标准方法测定结果相符合,方法具有准确、简便、快速的特点,适用于镍基合金中铁元素的分析测定。

  16. 激光冲击对GH742镍基合金疲劳短裂纹扩展的影响%Influence of laser shock processing on short crack growth of GH742 nickel-base alloy

    Institute of Scientific and Technical Information of China (English)

    汪诚; 任旭东; 周鑫; 何卫峰; 周立春

    2009-01-01

    s:Cracks were prefabricated on compact tension specimen of nickel-base alloy GH742.Laser shock process was carried out once and overlapped three times.The whole crack initiation process,distribution and size evolution of the alloy were studied with replica technique and optical microscope.The results show that intergranular cracks are created in samples without laser shock processing(LSP),and great numbers of dislocation accumulation groups at the grain boundary leads to high stress concentration.While samples with LSP the cracks initiate in the form of crack groups in regions distant from shocking and strengthening zone,and in the same period of time for initiation.There are not many cracks created after fatigue,and their propagation rate decreases as LSP times increase.The effect of LSP can reduce the propagation rate of cracks greatly,and raise the factor threshold of stress intensity significantly in some strengthened regions.%对GH742镍基高温合金紧凑拉伸件预制裂纹,并分别进行1次及3次搭接激光冲击处理,利用复型技术和光学显微镜研究了镍基合金的裂纹起源、裂纹分布及尺寸演化全过程.结果表明,未作激光冲击强化试样形成的是沿晶裂纹,晶界处大量位错塞积群造成很高的应力集中;而经激光冲击强化后试样在远离冲击强化区域以裂纹群的形式萌生,且大约集中在同一时段萌生,疲劳后期萌生的新裂纹条数不多,且激光冲击作用的次数越多,裂纹扩展速率越小,激光冲击处理产生的强化效应能大大降低裂纹扩展速率,在某些强化区还能明显提高应力强度因子门槛值.

  17. GH 99镍基合金薄板电子束焊接头疲劳性能研究%Study on Fatigue Property of Electron Beam Welded Joint of GH9 9 Nickel-based Alloy

    Institute of Scientific and Technical Information of China (English)

    张航; 孙通伯; 于明玄

    2014-01-01

    电子束焊作为一种先进的连接技术,具有能量集中、焊接速度快、热影响区小等特点,被广泛应用于工业工程、航空航天等国民经济的重要领域。随着航天飞行器发动机设计寿命的不断提高,主要结构部件的电子束焊接头疲劳性能越来越受到设计工作者的关注,研究电子束焊接头的疲劳性能已经成为焊接工作者一个重要的课题。本文采用电子束焊接工艺,制备了 GH99镍基高温合金薄板对接接头。针对电子束焊接头,进行了显微硬度测试、疲劳性能的研究及疲劳失效机理分析。研究表明,电子束焊接头焊缝中心及热影响区的维氏硬度与 GH99镍基高温合金母材金属基本相同,接头并未出现性能的不均匀性。对两种工艺下的电子束焊接头的疲劳 S-N 曲线分析表明,适当加大电子束焊焊接电流,有利于减少焊缝焊根部位的焊接缺陷,有利于提高电子束焊接头的疲劳性能,从而提高了焊接接头疲劳寿命。%Electron beam welding is an advanced welding technology,which has the characteristics of high energy density,fast welding speed and small heat-affected zone.The electron beam weld-ing is widely used in industrial engineering,aerospace and other areas of the national economy. With the continuous improvement of design life of the spacecraft engine,the designers pay more and more attentions to the fatigue properties of electron beam welded joints of the main structural components.Research on the fatigue properties of electron beam welded joints has become an im-portant issue for welding workers.Square butt joints of GH99 nickel-base alloy sheet are fabrica-ted using electron beam welding.The micro-hardness,fatigue properties and fatigue failure mechanism of the electron beam welded joints are tested and analyzed.It is found that the vickers hardness of weld center and heat affected zone of electron beam welded joints are

  18. TEM characterisation of stress corrosion cracks in nickel based alloys: effect of chromium content and chemistry of environment; Caracterisation par MET de fissures de corrosion sous contrainte d'alliages a base de nickel: influence de la teneur en chrome et de la chimie du milieu

    Energy Technology Data Exchange (ETDEWEB)

    Delabrouille, F

    2004-11-15

    Stress corrosion cracking (SCC) is a damaging mode of alloys used in pressurized water reactors, particularly of nickel based alloys constituting the vapour generator tubes. Cracks appear on both primary and secondary sides of the tubes, and more frequently in locations where the environment is not well defined. SCC sensitivity of nickel based alloys depends of their chromium content, which lead to the replacement of alloy 600 (15 % Cr) by alloy 690 (30 % Cr) but this phenomenon is not yet very well understood. The goal of this thesis is two fold: i) observe the effect of chromium content on corrosion and ii) characterize the effect of environment on the damaging process of GV tubes. For this purpose, one industrial tube and several synthetic alloys - with controlled chromium content - have been studied. Various characterisation techniques were used to study the corrosion products on the surface and within the SCC cracks: SIMS; TEM - FEG: thin foil preparation, HAADF, EELS, EDX. The effect of chromium content and surface preparation on the generalised corrosion was evidenced for synthetic alloys. Moreover, we observed the penetration of oxygen along triple junctions of grain boundaries few micrometers under the free surface. SCC tests show the positive effect of chromium for contents varying from 5 to 30 % wt. Plastic deformation induces a modification of the structure, and thus of the protective character, of the internal chromium rich oxide layer. SCC cracks which developed in different chemical environments were characterised by TEM. The oxides which are formed within the cracks are different from what is observed on the free surface, which reveals a modification of medium and electrochemical conditions in the crack. Finally we were able to evidence some structural characteristics of the corrosion products (in the cracks and on the surface) which turn to be a signature of the chemical environment. (author)

  19. Simulation and Analysis of Microstructure Evolution of IN718 in Rotary Forgings by FEM

    Institute of Scientific and Technical Information of China (English)

    YU Zhong-qi; MA Qiu; LIN Zhong-qin

    2008-01-01

    A numerical analysis was performed to study the influence of process parameters on the microstructure evolution of IN718 alloy in rotary forging using the finite element method (FEM).For this purpose,a constitutive equation considering the effects of strain hardening and dynamic softening of IN718 alloy was built.The constitutive equation and microstructure models were implemented into the finite element code to investigate the microstructure evolution during rotary forging subject to large deformations.The simulations were carried out in the ratio of initial height to diameter range 0.2-0.8,the angle of the rocker 3°-7° and the relative feed per revolution range 0.01-0.1 r-1.The research results revealed the deformation mechanism and the correlation of process parameters with the grain size evolution of IN718 alloy during rotary forging.These provide evidence for the selection of rotary forging parameters.

  20. Preparation of Silica Based Ceramic Core in Casting of Nickel-Based Alloy Hollow Blade%镍基合金空心叶片浇铸用硅基陶瓷型芯的制备及性能

    Institute of Scientific and Technical Information of China (English)

    康海峰; 李飞; 赵彦杰; 徐华苹; 孙宝德

    2013-01-01

    The silica based ceramic cores were formed by hot pressure molding method.The composition,porosity,expansion coefficient,microstructure and mechanical property of the sintered ceramic cores were characterized.The test results show that the pores of the ceramic cores are distributed in multiple peaks,and mainly locate from 0.1μm to 5 μm.With the temperature increasing to 1400℃,the expansion coefficient is decreased and the downtrend is suddenly intensified between 1170℃ and 1350℃.The β-cristobalite phase and amorphous quartz coexist in the ceramic cores sintered at 1200℃.Heated at 1550℃ for 2h,the compactness of the ceramic cores increases,and the pore structure is more distinct,furthermore,both the quantity and the length of the cracks at the exterior and interior of the ceramic cores increase.Besides,the nickel-based alloy hollow blade was casted using the ceramic cores manufactured at the temperature of 1550℃ successfully.%采用热压注工艺成型氧化硅基陶瓷型芯.分析焙烧后型芯的化学成分、微观结构、孔隙率、线膨胀系数以及力学性能.结果表明:型芯的孔径呈多峰分布,且主要分布在0.1 ~5μm之间;从室温至1400℃,型芯的线膨胀系数随温度的升高而减小,在1170~1350℃之间其线膨胀系数下降趋势骤然加剧;经1200℃焙烧制备的陶瓷型芯主晶相为β-方石英相与无定形石英玻璃共存,经1550℃高温2h处理后型芯烧结程度提高,骨架致密度增大,孔结构更加分明,表面及内部裂纹的数量、长度均增大.采用实验室自制的硅基陶瓷型芯进行镍基高温合金单晶空心叶片的浇注实验,结果表明所制备的型芯可以满足单晶叶片精密铸造的要求.

  1. Influence of a cyclic load on the embrittlement kinetics of alloys by the example of the 475 C embrittlement of duplex steel and the dynamic embrittlement of a nickel base alloy; Einfluss einer zyklischen Belastung auf die Versproedungskinetik von Legierungen am Beispiel der 475 C-Versproedung von Duplexstahl und der dynamischen Versproedung einer Nickelbasislegierung

    Energy Technology Data Exchange (ETDEWEB)

    Wackermann, Ken

    2015-07-07

    The objective of this study was to investigate the dependence of high temperature embrittlement mechanisms on high temperature fatigue and vice versa. As model embrittlement mechanisms the 475 C Embrittlement of ferritic austenitic duplex stainless steel (1.4462) and the Dynamic Embrittlement of nickel-based superalloys (IN718) were selected. The 475 C Embrittlement is a thermally activated decomposition of the ferritic phase which hardens the material. In contrast to this a cyclic plastic deformation weakens the steel by a deformation-induced dissolution of the decomposition. Fatigue tests with different frequencies, loading amplitudes at room temperature and at 475 C with Duplex Stainless Steel in different states of embrittlement show that the ongoing 475 C Embrittlement and the deformation-induced dissolution are competing mechanisms. It depends on the frequency, the loading amplitude and the temperature which mechanism is dominant. Applying the model of the yield stress distribution function to the hysteresis branches of the fatigue tests allows an analysis of the fatigue behaviour of each phase individually. This analysis shows that the global fatigue behaviour for the test conditions applied in this study is mainly controlled by the ferritic phase. According to the existing understanding of Dynamic Embrittlement it is an oxygen grain boundary diffusion arising by tensile stress at elevated temperatures with the result of a fast intercrystalline crack propagation. In reference tests under vacuum conditions without oxygen grain boundary diffusion, a slow transcrystalline fracture appears. To analyse the Dynamic Embrittlement, the crack propagation was tested at 650 C with different frequencies and superimposed hold times in the fatigue cycle at maximum stress. The results shows that the existing model of Dynamic Embrittlement needs to be adapted to the effects of cyclic plastic deformation. In hold times, the oxygen grain boundary diffusion in front of the

  2. Use of Precious Metal-Modifed Nickel-Base Superalloys for Thin Gage Applications (Preprint)

    Science.gov (United States)

    2011-04-01

    Historically, sandwich construction MTPS (outer surface-Alloy 617 nickel-base superalloy honeycomb core and face sheets; inner surface titanium alloy honeycomb ...National Aeronautics and Space Administration ( NASA ) X-33 vehicle2, a wedged-shaped subscale prototype of a reusable launch vehicle4 designed by...MTPS, materials under consideration must be very thin, 0.17 mm-0.25 mm for a typical face sheet and 0.05mm-0.10 mm for honeycomb core. One

  3. Microstructural analysis of weld cracking in 718 Plus superalloy

    Science.gov (United States)

    Vishwakarma, Krutika

    chemistries. The main discernible difference was the formation of gamma' as the main strengthening precipitate in 718 Plus alloys in the as received and 950°C solution heat treated condition. The other phases present in the pre-weld microstructure were Nb rich MC type carbides, Ti rich carbonitrides and grain boundary delta phase. Solution heat treated plates of all the three alloys were welded with a sharp focus electron beam with the welding parameters of 44 kV voltage, 79 mA current and 152 cm/min speed. The microsegregation pattern of 718 Plus during solidification of the fusion zone indicated that while Fe, Co, W and Cr segregated to the core of the gamma dendrites, Nb, Ti and Al were extensively rejected into the interdendritic liquid. Electron diffraction and x-ray microanalysis using transmission electron microscopy (TEM) of the fusion zone showed that the major secondary phases that formed from the interdendritic liquid were gamma/MC type carbide eutectic and gamma/Laves eutectic constituents. Heat affected Zone (HAZ) microfissuring due to liquation was observed in all the alloys with resolidified products on the liquated and resolidified grain boundaries. Grain boundary liquation and segregation of minor alloying elements was considered to he the primary reason for liquation of HAZ grain boundaries which caused cracking. Evidence of constitutional liquation of Nb rich MC type carbides in 718 Plus was found in the region adjacent to the fusion zone and also on the cracked grain boundaries. The resolidified products along the microfissures consisted of gamma + Laves and gamma + MC type carbide eutectics. Complete and partial healing of microfissuring by backfilling was also observed. Segregation of B was detected by SIMS on the grain boundaries of both the 718 Plus alloys, with higher concentration of Bon HC 49 grain boundaries. Also, for the first time, P was detected by SIMS on the cracked grain boundaries on both the alloys, which confirmed that grain boundary

  4. Mechanical properties of nanostructured nickel based superalloy Inconel 718

    Science.gov (United States)

    Mukhtarov, Sh; Ermachenko, A.

    2010-07-01

    This paper will describe the investigations of a nanostructured (NS) state of nickel based INCONEL® alloy 718. This structure was generated in bulk semiproducts by severe plastic deformation (SPD) via multiple isothermal forging (MIF) of a coarse-grained alloy. The initial structure consisted of γ-phase grains with disperse precipitations of γ"-phase in the forms of discs, 50-75 nm in diameter and 20 nm in thickness. The MIF generated structures possess a large quantity of non-coherent plates and rounded precipitations of δ-phase, primarily along grain boundaries. In the duplex (γ+δ) structure the grains have high dislocation density and a large number of nonequilibrium boundaries. Investigations to determine mechanical properties of the alloy in a nanostructured state were carried out. Nanocrystalline Inconel 718 (80 nm) possesses a very high room-temperature strength after SPD. Microcrystalline (MC) and NS states of the alloy were subjected to strengthening thermal treatment, and the obtained results were compared in order to determine their mechanical properties at room and elevated temperatures.

  5. Review of INCONEL 718 Alloy: Its History,Properties, Processing and Developing Substitutes%INCONEL 718(GH4169)高温合金的发展与工艺

    Institute of Scientific and Technical Information of China (English)

    齐欢

    2012-01-01

    Since its invention and initial application in gas turbine components in the early 60's of 20th century at INCO Huntington Alloys (now called Special Metals Co. ), INCONEL 718 alloy (IN718) has become the most widely used nickel based superalloy in the aircraft engine industry. It was used in many critical aircraft engine components, accounting for over 30% of the total finished component mass of a modern aircraft engine. This article reviews IN718 alloy development history, its mechanical properties, long-term thermal stabilities, industrial processing methods, and current developing substitute alloys for enhanced thermal stability.%INCONEL 718合金(IN718)自从20世纪60年代初在美国的INCO Huntington Alloys(现为Special Metals Co.)被发明并应用于涡轮零部件制造后,已成为航空发动机历史上应用最为广泛的镍基高温合金材料.现代飞机发动机上超过30%(质量分数)的关键零部件由718合金制成.本文回顾了718合金在航空发动机上的应用历史,对该合金的基本力学性能、高温稳定性,以及目前国外应用的铸、锻制造工艺现状做了综述.对国外正在研究的新型IN718衍生替代合金的发展现状进行了介绍.

  6. IN718 Additive Manufacturing Properties and Influences

    Science.gov (United States)

    Lambert, Dennis M.

    2015-01-01

    The results of tensile, fracture, and fatigue testing of IN718 coupons produced using the selective laser melting (SLM) additive manufacturing technique are presented. The data have been "sanitized" to remove the numerical values, although certain references to material standards are provided. This document provides some knowledge of the effect of variation of controlled build parameters used in the SLM process, a snapshot of the capabilities of SLM in industry at present, and shares some of the lessons learned along the way. For the build parameter characterization, the parameters were varied over a range that was centered about the machine manufacturer's recommended value, and in each case they were varied individually, although some co-variance of those parameters would be expected. Tensile, fracture, and high-cycle fatigue properties equivalent to wrought IN718 are achievable with SLM-produced IN718. Build and post-build processes need to be determined and then controlled to established limits to accomplish this. It is recommended that a multi-variable evaluation, e.g., design-of experiment (DOE), of the build parameters be performed to better evaluate the co-variance of the parameters.

  7. Mechanisms of oxide layer formation and destruction on a chromia former nickel base alloy in HTR environment; Mecanismes de formation et de destruction de la couche d'oxyde sur un alliage chrominoformeur en milieu HTR

    Energy Technology Data Exchange (ETDEWEB)

    Rouillard, F

    2007-10-15

    Haynes 230 alloy which contains 22 wt.% chromium could be a promising candidate material for structures and heat exchangers (maximum operating temperature: 850-950 C) in Very High Temperature Reactors (VHTR). The feasibility demonstration involves to valid its corrosion resistance in the reactor specific environment namely impure helium. The alloys surface reactivity was investigated at temperatures between 850 and 1000 C. We especially focused on the influence of different parameters such as concentrations of impurities in the gas phase (carbon monoxide and methane, water vapour/hydrogen ratio), alloy composition (activities of Cr and C, alloying element contents) and temperature. Two main behaviours have been revealed: the formation of a Cr/Mn rich oxide layer at 900 C and its following reduction at higher temperatures. At 900 C, the water vapour is the main oxidizing gas. However in the initial times, the carbon monoxide reacts at the metal/oxide interface which involves a gaseous transport through the scale; CO mainly oxidizes the minor alloying elements aluminium and silicon. Above a critical temperature TA, the carbon in solution in the alloy reduces chromia. To ascribe the scale destruction, a model is proposed based on thermodynamic interfacial data for the alloy, oxide layer morphology and carbon monoxide partial pressure in helium; the model is then validated regarding experimental results and observations. (author)

  8. 发展高稳定性718合金的热力学模拟计算%Thermodynamic Calculation of the Phases Precipitation Behavior for Developing 718 Type Alloys with High Structure Stability

    Institute of Scientific and Technical Information of China (English)

    付书红; 董建新; 张麦仓; 谢锡善

    2009-01-01

    The effect of the alloying elements C, Al, Ti, Nb and W in 718 type alloys on equilibrium phases precipitation behavior was investigated employing the Thermo-Calc software and nickel-base superalloy database. Chemical composition of the equilibrium phases was also calculated. The calcula-tion results provide the theoretical bases for developing 718 type alloys with high structure stability.%利用Thermo-Calc热力学计算软件和与之相应的镍基高温合会数据库,计算了碳、铝、钛、铌和钨成分改变时对718合金中平衡相的析出规律影响,并预测了平衡相的化学成分,以期为发展高稳定性718合金提供理论依据.

  9. Determination of trace elements in steel, nickel-base alloy and zircaloy using time of flight inductively coupled plasma mass spectrometry%飞行时间-电感耦合等离子体质谱法测定钢、镍基合金及锆锡合金中痕量元素

    Institute of Scientific and Technical Information of China (English)

    GUSTAVSSON Ingemar; GRANFORS Michael

    2007-01-01

    Time of flight inductively coupled plasma mass spectrometry(TOF-ICP-MS)was used for determination of nine trace and ultra-trace elements in the steel,nickel-base alloyand zircaloy.The chips samples were wet-digested using a microwave assisted system.Linear calibration curves were obtained for a range of several orders of magnitude of ten.Someodd elements like Ga,Ta,Ir,Pt and U were determined along with the more common ones like Sn,Sb,Pb and Bi.The contents found were in the range from 0.046 μg/g(for U in zircaloy)to 45μg/g(Sn in low alloy steel).One micro-element(Sn in nickel-base alloy)were determined as well.Good precision and accuracy was obtained for elements at μg/g and subμg/g levels in the samples analysed.%在微波辅助系统中对屑状的样品进行湿法消解,采用飞行时间电感耦合等离子体质谱测定钢、镍基合金及锆锡合金中9种痕量和超痕量元素元素.所建立的工作曲线的线性跨度达多个数量级.对一些稀有元素如Ga,Ta,Ir,Pt和,U和较常见的元素如Sn,Sb,Pb和Bi一起进行测定,检测的含量范围从0.046μg/g(锆锡合金中的U)至45μg/g(低合金钢中的Sn),并测定了镍基合金中的微量元素Sn.对于所分析的样品中μg/g级和次-μg/g级的元素,获得了较好的精密度和准确度.

  10. New approach for assessing the weldability of precipitation-strengthened nickel-base superalloys

    Institute of Scientific and Technical Information of China (English)

    Homam Naff akh Moosavy; Mohammad-Reza Aboutalebi; Seyed Hossein Seyedein; Meisam Khodabakhshi; Carlo Mapelli

    2013-01-01

    A new procedure was proposed for evaluating the weldability of nickel-base superalloys. The theory is on the basis of two microstructural patterns. In pattern I, the weld microstructure exhibits severe alloying segregation, many low-melting eutectic structures, and low weldability. The weld requires a weaker etchant and a shorter time for etching. In pattern II, the weld microstructure displays less alloying segregation, low quantity of eutectic structures, and high weldability. The weld needs a stronger etchant and a longer time for etching. Five superalloys containing diff erent amounts of Nb and Ti were designed to verify the patterns. After welding operations, the welds were etched by four etchants with diff erent corrosivities. The weldability was determined by TG-DSC measurements. The metallography and weldability results confirmed the theoretic patterns. Finally, the etchant corrosivity and etching time were proposed as new criteria to evaluate the weldability of nickel-base superalloys.

  11. New approach for assessing the weldability of precipitation-strengthened nickel-base superalloys

    Science.gov (United States)

    Moosavy, Homam Naffakh; Aboutalebi, Mohammad-Reza; Seyedein, Seyed Hossein; Khodabakhshi, Meisam; Mapelli, Carlo

    2013-12-01

    A new procedure was proposed for evaluating the weldability of nickel-base superalloys. The theory is on the basis of two microstructural patterns. In pattern I, the weld microstructure exhibits severe alloying segregation, many low-melting eutectic structures, and low weldability. The weld requires a weaker etchant and a shorter time for etching. In pattern II, the weld microstructure displays less alloying segregation, low quantity of eutectic structures, and high weldability. The weld needs a stronger etchant and a longer time for etching. Five superalloys containing different amounts of Nb and Ti were designed to verify the patterns. After welding operations, the welds were etched by four etchants with different corrosivities. The weldability was determined by TG-DSC measurements. The metallography and weldability results confirmed the theoretic patterns. Finally, the etchant corrosivity and etching time were proposed as new criteria to evaluate the weldability of nickel-base superalloys.

  12. Recent breakthroughs in nickel base superalloys

    OpenAIRE

    Honnorat, Y.

    1993-01-01

    Meanwhile the considerable amount of results acquired since more than sixty years in the study of this class of materials, the pre-eminence of nickel base superalloys in the gas turbine engineering, which is a domain in constant evolution, drives the significant progresses accomplished along the five last years. The knowledge, each day more precisely known, of the working conditions of the parts, the continuous increase of the computer capacity and the progressive sophistication of the design...

  13. Development of a Nickel-base Cast Superalloy with High Strength and Superior Creep Properties

    Institute of Scientific and Technical Information of China (English)

    Jieshan HOU; Jianting GUO; Lanzhang ZHOU; Zhijun LI

    2005-01-01

    Derived from Russian alloy CHS88U, six experimental Ni-base alloys named as A to F in the Ni-Cr-Co-W-Ti-Al-Hf system are designed, evaluated and processed. One of these alloys, F, shows excellent high temperature tensile strength and ductility with superior creep rupture properties. As predicted by using modeling tools such as PHACOM and NEW PHACOMP, there is hardly the tendency for formation of topologically close-packed phase (TCP) phase in alloy F. Furthermore, through microstructural observation, it is also found that no TCP phase is formed in alloy F after long-time exposure at high temperature. So alloy F has well balance of phase stability and mechanical properties in view of application for gas turbines. It is proved that d-electron approach can be applied for design and development of nickel-base superalloys for gas turbine application.

  14. Gamma Prime Morphology and Creep Properties of Nickel Based Superalloys With Platinum Group Metal Additions (Preprint)

    Science.gov (United States)

    2008-04-01

    creep resistance. Polycrystalline superalloy MAR - M247 can sustain a creep rate of 10-8 s-1 at 982°C at a stress of 172 MPa [44], while the alloys...Nathal, R.D. Maier, and L.J. Ebert, “The Influence of Cobalt on the Tensile and Stress Rupture Properties of the Nickel-Base Superalloy MAR - M247 ,” Metallurgical Transactions A, 13 (A) (1982), 1767-1774.           10

  15. Tailoring the grain structure of IN718 during selective electron beam melting

    Directory of Open Access Journals (Sweden)

    Körner Carolin

    2014-01-01

    Full Text Available Selective electron beam melting (SEBM is an additive manufacturing method where complex parts are built from metal powders in layers of about 50 μm. SEBM works under vacuum conditions which results in a perfect protection of the metal alloy. The electron beam is used for heating (about 900 ∘C building temperature and selective melting. The high beam velocities allow innovative scanning strategies in order to adapt the local solidification conditions which determine the epitaxial solidification process of IN718. We show how scanning strategies can be used either to produce a columnar grain structure with a high texture in building direction or a complete texture-free fine grained structure. Numerical simulations of the selective melting process are applied to reveal the fundamental mechanisms responsible for the completely different grain structures. In addition the influence of the different grain structures on the mechanical properties of IN718 is briefly discussed.

  16. Corrosion of Candidate High Temperature Alloys in Supercritical Carbon Dioxide

    Science.gov (United States)

    Parks, Curtis J.

    The corrosion resistance of three candidate alloys is tested in supercritical carbon dioxide (S-CO2) at different levels of temperature and pressure for up to 3000 hours. The purpose of the testing is to evaluate the compatibility of different engineering alloys in S-CO2 for use in a S-CO 2 Brayton cycle. The three alloys used are austenitic stainless steel 316, iron-nickel-base superalloy 718, and nickel-base superalloy 738. Each alloy is exposed to four combinations of temperature and pressure, consisting of either 550°C or 700°C at either 15 or 25 MPa for up to 1500 hours. At each temperature, an additional sample set is tested for 3000 hours and experienced an increase in pressure from 15 MPa to 25 MPa after 1500 hours of testing. All three alloys are successful in producing a protective oxide layer at the lower temperature of 550°C based on the logarithmic weight gain trends. At the higher temperature of 700°C, 316SS exhibits unfavourable linear weight gain trends at both pressures of 15 and 25 MPa. In comparison, IN-718 and IN-738 performs similarly in producing a protective oxide layer illustrated through a power weight gain relation. The effect of pressure is most pronounced at the operating temperature of 700°C, where the higher pressure of 25 MPa results in an increased rate of oxide formation. SEM analysis exposes a thin film oxide for both IN-718 and IN-738 but severe intergranular corrosion is exhibited by IN-738. Based on the testing conducted, both alloys show favourable characteristics for use in S-CO 2 conditions up to 700°C, but further testing is required to characterize the effect of the intergranular corrosion on the stability of oxide in IN-738. 316SS provided favourable results for use in temperatures of 550°C, but the protective oxide deteriorated at an operating temperature of 700°C.

  17. The Potential Link Between High Angle Grain Boundary Morphology and Grain Boundary Deformation in a Nickel-Based Superalloy (Postprint)

    Science.gov (United States)

    2015-06-01

    B.V. All rights reserved.1. Introduction The creep deformation in polycrystalline nickel based super alloys is a heterogeneous process, the primary...annealing twins in G1 and G2 (TG1 and TG2 respectively). The d via the offset in hafnium oxide grid lines (white) deposited prior to deformation...titanium alloy , Acta Mater. 58 (16) (2010) 5511–5519 , URL 〈http://journals.ohiolink.edu/ejc/article.cgi? issn 13596454&issue v58i0016&article

  18. 乙醇胺ETA浓度对核电站二回路碳钢和镍基合金690腐蚀的影响%Effects of ETA Concentration on Corrosion of Carbon Steel and Nickel Based Alloy 690 in Nuclear Power Plant on Secondary Side

    Institute of Scientific and Technical Information of China (English)

    孙荣鹏; 王俭秋; 韩恩厚

    2013-01-01

    利用扫描电镜(SEM)、X射线光电子谱(XPS)、X射线衍射(XRD)分析以及电化学实验研究了乙醇胺(ETA)浓度对碳钢和690合金浸泡腐蚀和电化学腐蚀行为的影响.结果表明,碳钢的点蚀随着浓度的增加明显减少,碳钢表面腐蚀产物的主要成分为Fe3O4,690合金表面膜中没有观察到双层膜结构;在浓度为40、50、80 mg/L时观察到Cr的富集峰.在280℃条件下的电化学实验结果表明,ETA浓度为20 mg/L和40 mg/L时,对碳钢和690合金的电化学腐蚀行为影响不大.而在80 mg/L时,两种材料的腐蚀电流密度下降较多,极化电阻显著增大.%Ethanolamine (ETA) is a kind of pH control agent in all volatile treatment (AVT) in nuclear power plant. In this article the corrosion behavior of carbon steel and nickel based alloy 690 in solutions with different ETA concentration was investigated. Corrosion morphology of both metal was observed using scanning electron microscope (SEM) and composition of their oxide is analyzed by X-ray photoelectron spectroscopy analysis (XPS) and X-ray diffraction (XRD). It was discovered that the oxide formed on carbon steel was Fe3O4 and its pitting became fewer and shallower as ETA concentration increased, which suggested strong inhibiting effects of ETA on carbon steel pitting; while the duplex structure was not discovered in oxide formed on alloy 690, only peak of Cr was found in the oxide on alloy 690 immersed in 40, 50, 80 mg/L ETA solutions. Electrochemical experiments results under 280 ℃ showed in 20 mg/L and 40 mg/L ETA solution the electrochemical behavior was nearly the same, relevant parameter of linear polarization was of small difference, while the corrosion current of carbon steel dropped to 1/9 and corrosion current of alloy 690 dropped to 1/3 and the polarization resistance increased significantly in 80 mg/L ETA solution compared with those in 20 mg/L and 40 mg/L ETA solution.

  19. Environmental effects of microstructure stability on nickel-base superalloys

    Energy Technology Data Exchange (ETDEWEB)

    Sah, In Jin

    2011-02-15

    Next generation nuclear reactor VHTR (Very High Temperature gas-cooled Reactor) wants to achieve higher thermal efficiency and hydrogen production. IHX (Intermediate Heat eXchanger) will be exposed to the highest temperature condition among lots of structural components. Solid-solution hardening nickel-base superalloys Alloy 617 and Haynes 230 are expected to use for this applications. Studies on oxidation test and time dependent deformation at 900 .deg. C were conducted before. This study is focused on the microstructure evolution and mechanical properties at other temperature ranges. Furthermore, considering heat treatment history especially cooling rate effects on microstructure evolution, those of two superalloys are cooled down to room temperature by air and furnace. Materials behavior at intermediation temperature ranges from 600-900 .deg. C and diffusion bonding condition (1150 .deg. C) were evaluated. Vicker's hardness test and small-size tensile test were carried out for each specimen at room temperature. Hardness number and tensile strength were higher than any other temperature condition at 700 .deg. C due to gamma prime phases for Alloy 617. As the aluminum contents of Haynes 230 is far less than Alloy 617, there is no big difference for Haynes 230 at intermediate temperature ranges. The value of mechanical property of alloys at 1150 .deg. C air cooling condition was severely decreased and fully ductile fracture was detected for both alloys. On the other hand, the values showed the tendency of return to the intermediate temperature ranges when the specimen was slowly cooled down. Characteristic precipitates along the grain boundaries were detected. There was no other singularity up to 700 .deg. C for Alloy 617. However, lots of tiny M{sub 23}C{sub 6} type carbide were formed after 800 .deg. C heat treatment, and those of carbide got bigger and bigger as the heat treatment temperature increased up to 900 .deg. C. For diffusion bonding temperature

  20. Studying the effect of Ruthenium on High Temperature Mechanical Properties of Nickel Based Superalloys and Determining the Universal Behavior of Ruthenium at Atomic Scale with respect to alloying elements, Stress and Temperature

    Directory of Open Access Journals (Sweden)

    Sriswaroop Dasari

    2016-10-01

    Full Text Available Any property of a material is a function of its microstructure and microstructure is a function of material composition. So, to maximize the desired properties of a material, one has to understand the evolution of microstructure which in turn is nothing but the reflection of the role of alloying elements. Research has not been done to understand the universal behavior of a certain base/alloying element. Let’s take the example of Cl- ion in HCl, we all know that in general, chloride ion can only be replaced by Fluoride or oxygen ion and that no other ion can replace it. But when you consider a metal like Ni, Co, Cr, Fe etc. there is no establishment that it behaves only in a certain way. Though I concord to the fact that discovery of universal behavior of Ni is lot complex than chloride ion, I think that future research should be focused in this direction also. Superalloys are the candidate materials required to improve thermal efficiency of a gas turbine by allowing higher turbine inlet gas temperatures. Gas turbines are the heart of local power systems, next generation jet engines and high performance space rockets. Recent research in superalloys showed that addition of some alloying elements in minor quantities can result in drastic change in properties. Such an alloying element is Ruthenium (Ru. Addition of Ruthenium to superalloys has shown improvement in mechanical properties by an order of magnitude. However reasons for such improvement are not known yet. Hence, there is a need to identify its role and discover the universal behavior of ruthenium to utilize it efficiently. In this proposal, we study materials with different compositions that are derived based on one ruthenium containing superalloy, and different thermomechanical history. Based on the evolution of microstructures and results of mechanical testing, we plan to determine the exact role of Ruthenium and prediction of its behavior with respect to other elements in the material

  1. 氢化物发生-原子荧光光谱法测定Inconel 718合金中痕量硒%Determination of trace selenium in 718 alloy by hydride generation-atomic fluorescence spectrometry

    Institute of Scientific and Technical Information of China (English)

    向祥蓉; 刘虹; 王佼

    2012-01-01

    本文采用氢化物发生-原子荧光光谱法测定Inconel718合金中痕量硒.对影响其测定的负高压、灯电流、载气流量、屏蔽气流量、载流酸类酸度、硼氢化钾等因素进行了较为详细的研究,优化了测定条件,考察了Inconel718合金主要组成元素和基体元素对硒测定的影响.结果表明,用氟化氨溶液络合,柠檬酸溶液作干扰抑制剂能基本消除基体元素和主要组成元素的干扰.硒浓度在0~100μg/L与荧光强度有良好的线性关系,方法的检出限为0.0083μg/L.对铁镍基高温合金标准样品和Inconel 718合金样品进行9次测定,相对标准偏差为1.6%~3.5%.%In this paper a simple and fast analytical procedure for the determination of selenium in Inconel 718 alloy by hydride generation atomic fluorescence spectrometry(HG-AFS) was developed. The in fluence of instrument parameters such as voltage of PMT, current of lamp, atomizer height, carrier gas rate,shield gas rate and concentration of HCI and KBH4 on the determination of selenium were studied, and the optimized conditions were obtained. Interference of coexistent elements and methods to eliminate the interference were investigated in detail. The results showed that ammonium fluoride and citric acid mo nohydrate were the best masking. Under the optimized conditions, the linear range of selenium is 0 ~ 100μg/L, and the detection limit is 0. 0083 μg/L. The relative standard deviation is 1. 6%~3. 5%(n=9) for the standard sample and the sample of Inconel 718 alloy.

  2. Etude expérimentale du soudage par laser YAG de l'alliage base nickel Hastelloy X Experimental study of YAG laser welding of nickel base alloy Hastelloy X

    Directory of Open Access Journals (Sweden)

    Graneix Jérémie

    2013-11-01

    Full Text Available Le procédé de soudage laser YAG est envisagé pour remplacer le procédé de soudage TIG manuel pour la réalisation de pièces de turboréacteur en alliage nickel-chrome-molybdène Hastelloy X. Cette étude expérimentale a permis de définir un domaine de soudabilité de cet alliage répondant aux critères spécifiques du secteur aéronautique. The YAG laser welding process is contemplated to replace the manual TIG welding process for the production of parts of turbojet in Hastelloy X. This experimental study has identified the field of weldability of this alloy to meet the specific requirements of the aerospace industry.

  3. 不锈钢及镍基合金在亚临界水环境中的腐蚀%THE CORROSION OF STAINLESS STEEL AND NICKEL BASE ALLOYS IN SUBCRITICAL WATER CONDITION

    Institute of Scientific and Technical Information of China (English)

    张丽; 韩恩厚; 张召恩; 关辉; 柯伟

    2003-01-01

    研究了两种不锈钢和两种镍基合金在模拟超临界水法快速降解废旧塑料制品环境中的耐腐蚀性,采用SEM观察表面腐蚀形貌.实验结果表明,4种材料在320℃去离子纯水和0.1 mol/L的NaCl介质溶液中,经过96 h暴露实验,均匀腐蚀增重率由高到底的顺序均分别为:304L,AL6XN,Inconel 718,Alloy 671. Cl-离子的出现显著加剧了304L和AL6XN的均匀腐蚀,且导致轻微点蚀;对两种镍基合金的均匀腐蚀影响较轻,但导致Inconel 718发生明显点蚀,而Aloy 671材料表现出良好的耐蚀性,用EDXS和XPS分析,发现Inconel 718发生严重的Ni选择性溶解腐蚀,Alloy 671表面的Cr2O3对材料起到了良好的保护作用.A11oy 671可用作高压釜反应器的制造材料.

  4. Inhibition of Nickel-based Alloy Corrosion in High Temperature Water by Zn2+ Injection%高温水中Zn2+注入抑制镍基合金腐蚀的研究

    Institute of Scientific and Technical Information of China (English)

    张胜寒; 郭彦磊; 贾伟; 冯玲

    2011-01-01

    压水堆压力容器、管道、蒸汽发生器等结构材料在高温高压水环境中的腐蚀是影响核电站安全的重要因素,金属表面的氧化膜是影响其服役稳定与环境失效的关键,在含锌和钠离子的高温水溶液中制备了镍600合金的表面氧化膜,通过Mott-Schottky法分析了氧化膜的半导体性质,结合氧化膜制备前后镍600合金的质量指标,表明镍600合金在含锌的高温水溶液中表现出更好的耐蚀性.%The corrosion of pressure vessels, pipelines, steam generators and other structure materials in pressurized water reactor (PWR) in high temperature and high pressure water is an important factor that affects the safety of nuclear power plants. The oxide films on the metal surface play a key role for the stable service and environmental failure. Oxide films on alloy 600 were prepared in high temperature water containing Zr2+ and Na+. Semiconductor properties of the oxide films were analyzed using Mott-Schottky method and mass index before and after the preparation of oxide films. The results indicated that the alloy 600 showed better corrosion resistance in high temperature water solution containing zinc.

  5. Theromdynamics of carbon in nickel-based multicomponent solid solutions

    Energy Technology Data Exchange (ETDEWEB)

    Bradley, D. J.

    1978-04-01

    The activity coefficient of carbon in nickel, nickel-titanium, nickel-titanium-chromium, nickel-titanium-molybdenum and nickel-titanium-molybdenum-chromium alloys has been measured at 900, 1100 and 1215/sup 0/C. The results indicate that carbon obeys Henry's Law over the range studied (0 to 2 at. percent). The literature for the nickel-carbon and iron-carbon systems are reviewed and corrected. For the activity of carbon in iron as a function of composition, a new relationship based on re-evaluation of the thermodynamics of the CO/CO/sub 2/ equilibrium is proposed. Calculations using this relationship reproduce the data to within 2.5 percent, but the accuracy of the calibrating standards used by many investigators to analyze for carbon is at best 5 percent. This explains the lack of agreement between the many precise sets of data. The values of the activity coefficient of carbon in the various solid solutions are used to calculate a set of parameters for the Kohler-Kaufman equation. The calculations indicate that binary interaction energies are not sufficient to describe the thermodynamics of carbon in some of the nickel-based solid solutions. The results of previous workers for carbon in nickel-iron alloys are completely described by inclusion of ternary terms in the Kohler-Kaufman equation. Most of the carbon solid solution at high temperatures in nickel and nickel-titantium alloys precipitates from solution on quenching in water. The precipitate is composed of very small particles (greater than 2.5 nm) of elemental carbon. The results of some preliminary thermomigration experiments are discussed and recommendations for further work are presented.

  6. Compositional Effects on Nickel-Base Superalloy Single Crystal Microstructures

    Science.gov (United States)

    MacKay, Rebecca A.; Gabb, Timothy P.; Garg,Anita; Rogers, Richard B.; Nathal, Michael V.

    2012-01-01

    Fourteen nickel-base superalloy single crystals containing 0 to 5 wt% chromium (Cr), 0 to 11 wt% cobalt (Co), 6 to 12 wt% molybdenum (Mo), 0 to 4 wt% rhenium (Re), and fixed amounts of aluminum (Al) and tantalum (Ta) were examined to determine the effect of bulk composition on basic microstructural parameters, including gamma' solvus, gamma' volume fraction, volume fraction of topologically close-packed (TCP) phases, phase chemistries, and gamma - gamma'. lattice mismatch. Regression models were developed to describe the influence of bulk alloy composition on the microstructural parameters and were compared to predictions by a commercially available software tool that used computational thermodynamics. Co produced the largest change in gamma' solvus over the wide compositional range used in this study, and Mo produced the largest effect on the gamma lattice parameter and the gamma - gamma' lattice mismatch over its compositional range, although Re had a very potent influence on all microstructural parameters investigated. Changing the Cr, Co, Mo, and Re contents in the bulk alloy had a significant impact on their concentrations in the gamma matrix and, to a smaller extent, in the gamma' phase. The gamma phase chemistries exhibited strong temperature dependencies that were influenced by the gamma and gamma' volume fractions. A computational thermodynamic modeling tool significantly underpredicted gamma' solvus temperatures and grossly overpredicted the amount of TCP phase at 982 C. Furthermore, the predictions by the software tool for the gamma - gamma' lattice mismatch were typically of the wrong sign and magnitude, but predictions could be improved if TCP formation was suspended within the software program. However, the statistical regression models provided excellent estimations of the microstructural parameters based on bulk alloy composition, thereby demonstrating their usefulness.

  7. Equilibrium-phase precipitation behaviors of typical nickel-base alloys for 700 ℃ advanced ultra-supercritical boiler tubes%700℃以上超超临界电站锅炉过热器管材用典型镍基合金的平衡析出相规律

    Institute of Scientific and Technical Information of China (English)

    王珏; 董建新; 张麦仓; 谢锡善

    2012-01-01

    Thermodynamic equilibrium phase diagrams of three candidate materials, Incone1740, Inconel617, and GH2984, for 700 ℃ advanced ultra-supercritical boiler tubes were calculated by Thermo-Cale software and nickel-base alloy databases. Precipitation behaviors of phases in the three alloys were investigated by comparison. There are similar equilibrium phases in the three alloys, inclu- dingγ, γ', carbides, α,η , δ, μ, and α-Cr. Serious segregations of No, Ti and Nb may occur during solidification based on the calculation, which would decrease the initial melting points of the three alloys; therefore the consequent homogenization treatment is quite important. On the other hand, the amount of γ' precipitated in Incone1740 is higher than that in the other two alloys at 750 ℃. A1 and Ti eontents can strongly effeet the precipitation of γ and γ phases. The calculation of carbides indicates that primary carbides in Ineonel617 are different from those in the other two alloys, and the precipitation temperature range of secondary carbides in Ineonel617 is larger. The presence of of in GH2984 alloy is harmful to the rneehanical orooerties due to a higher Po enntont%利用热力学计算软件Thermo--Calc及镍基合金数据库,计算了三种700℃以上超超临界电站用过热器管道材料Inconel740、Inconel617和GH2984合金的热力学平衡相图,并对比了三种材料主要析出相的析出行为.计算结果表明:三种合金主要的析出相包括γ、γ'、碳化物、σ、η、δ、μ及α--Cr等,凝固过程中Mo、Nb和Ti元素偏析严重,会降低合金的初熔点,因此后期均匀化退火处理十分重要.另一方面,750℃时Inconel740合金γ'相析出量大于另外两种合金,并且Al和Ti含量对γ'相和η相析出行为有较大影响.碳化物的计算表明,Inconel617合金一次碳化物与另两种合金不同,并且其二次碳化物的析出温度范围最大.GH2984合金中Fe含量较大时会导致σ相出

  8. Investigations on avoidance of hot cracks during laser welding of austenitic Cr-Ni steels and nickel-based alloys using temperature field tailoring. Final report; Untersuchungen zur Vermeidung von Heissrissen beim Laserstrahlschweissen von austenitischen Cr-Ni-Staehlen und Nickelbasislegierungen mittels Temperaturfeld-Tailoring. Schlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2013-08-08

    The aim of the project was to transfer the developed method of laser beam welding of heat treated machining steels of temperature field tailoring on hot crack endangered austenitic Cr-Ni steels and nickel-based alloys. With this method, transient thermal stresses adjacent to the weld are produced by an travelling induction heating so that the hot cracking is prevented during welding. As test materials the austenitic Cr-Ni steel with sulfur additive 1.4305, the Cr-Ni steels 1.4404 and 1.4435 and the nickel-based alloy Udimet 720 were selected. As a result of the research it was shown that a hot crack-free laser welding in the investigated materials using at least three different welding and material-technical approaches is possible. [German] Das Ziel des Forschungsvorhabens bestand darin, das fuer das Laserstrahlschweissen verguetbarer Automatenstaehle entwickelte Verfahren des Temperaturfeld-Tailorings auf heissrissgefaehrdete austenitische Cr-Ni-Staehle und Nickelbasislegierungen zu uebertragen. Mit diesem Verfahren werden waehrend des Schweissens transiente thermische Spannungen neben der Schweissnaht durch eine mitlaufende induktive Erwaermung so erzeugt, dass die Heissrissbildung verhindert wird. Als Versuchswerkstoffe wurden der austenitische Cr-Ni-Stahl mit Schwefelzusatz 1.4305, die Cr-Ni-Staehle 1.4404 und 1.4435 sowie die Nickelbasislegierung Udimet 720 ausgewaehlt. Im Ergebnis des Forschungsvorhabens konnte gezeigt werden, dass ein heissrissfreies Laserstrahlschweissen bei den untersuchten Werkstoffen unter Nutzung von mindestens drei verschiedenen schweiss- und werkstofftechnischen Ansaetzen moeglich ist: Erstens koennen mit einem Temperaturfeld-Tailoring bei im Stumpfstoss zu verschweissenden Blechen aus austenitischen Staehlen bis mindestens 6 mm Dicke senkrecht zur Naht und parallel zur Blechoberflaeche wirkende transiente Druckspannungen erzeugt werden, die der Bildung von Mittelrippenrissen oder dazu parallel liegenden Heissrissen entgegenwirken

  9. Modeling microstructure evolution in the delta process forging of superalloy IN718 turbine discs

    Science.gov (United States)

    Zhang, Haiyan; Zhang, Shihong; Cheng, Ming; Zhao, Zhong

    2013-05-01

    The microstructure development in the Delta Process (DP) forging of Superalloy IN718 turbine discs were predicted using the combined approach of axisymmetric finite element simulation and modeling for the dynamic recrystallization and grain growth. In order to establish the deformation constitutive equation and dynamic recrystallization models for the DP process of Superalloy IN718, the isothermal compression tests were carried out in the temperature range 950 to 1010 °C and strain rates range 0.001 to0.1s-1. Moreover, the isothermal heat treatment tests after hot deformation were conducted in the temperature range 950 to 1040°C to generate the grain growth model. The experimental results indicated the existence of the δ phase could make the activation energy of deformation increase. Furthermore, the existence of the δ phase could stimulate the occurrence of dynamic recrystallization, and the grain growth was restrained due to the pinning effect of δ phase. The predicted grain size and its distribution in the DP forging of Superalloy IN718 turbine discs were compared with the actual microstructures deformed by the hot die forging. It was found that the forging with uniform fine grains could be obtained by the application of DP process to the forging of the turbine disk, in which the alloy was pre-precipitated δ phase after the baiting in the original process.

  10. ISOTHERMAL AND THERMOMECHANICAL FATIGUE OF A NICKEL-BASE SUPERALLOY

    Directory of Open Access Journals (Sweden)

    Carlos Carvalho Engler-Pinto Júnior

    2014-06-01

    Full Text Available Thermal gradients arising during transient regimes of start-up and shutdown operations produce a complex thermal and mechanical fatigue loading which limits the life of turbine blades and other engine components operating at high temperatures. More accurate and reliable assessment under non-isothermal fatigue becomes therefore mandatory. This paper investigates the nickel base superalloy CM 247LC-DS under isothermal low cycle fatigue (LCF and thermomechanical fatigue (TMF. Test temperatures range from 600°C to 1,000°C. The behavior of the alloy is strongly affected by the temperature variation, especially in the 800°C-1,000°C range. The Ramberg-Osgood equation fits very well the observed isothermal behavior for the whole temperature range. The simplified non-isothermal stress-strain model based on linear plasticity proposed to represent the thermo-mechanical fatigue behavior was able to reproduce the observed behavior for both in-phase and out-of-phase TMF cycling.

  11. Analysis of Nickel Based Hardfacing Materials Manufactured by Laser Cladding for Sodium Fast Reactor

    Science.gov (United States)

    Aubry, P.; Blanc, C.; Demirci, I.; Dal, M.; Malot, T.; Maskrot, H.

    For improving the operational capacity, the maintenance and the decommissioning of the future French Sodium Fast Reactor ASTRID which is under study, it is asked to find or develop a cobalt free hardfacing alloy and the associated manufacturing process that will give satisfying wear performances. This article presents recent results obtained on some selected nickel-based hardfacing alloys manufactured by laser cladding, particularly on Tribaloy 700 alloy. A process parameter search is made and associated the microstructural analysis of the resulting clads. A particular attention is made on the solidification of the main precipitates (chromium carbides, boron carbides, Laves phases,…) that will mainly contribute to the wear properties of the material. Finally, the wear resistance of some samples is evaluated in simple wear conditions evidencing promising results on tribology behavior of Tribaloy 700.

  12. Microstructure of the Nickel-Base Superalloy CMSX-4 Fabricated by Selective Electron Beam Melting

    Science.gov (United States)

    Ramsperger, Markus; Singer, Robert F.; Körner, Carolin

    2016-03-01

    Powder bed-based additive manufacturing (AM) processes are characterized by very high-temperature gradients and solidification rates. These conditions lead to microstructures orders of magnitude smaller than in conventional casting processes. Especially in the field of high performance alloys, like nickel-base superalloys, this opens new opportunities for homogenization and alloy development. Nevertheless, the high susceptibility to cracking of precipitation-hardenable superalloys is a challenge for AM. In this study, electron beam-based AM is used to fabricate samples from gas-atomized pre-alloyed CMSX-4 powder. The influence of the processing strategy on crack formation is investigated. The samples are characterized by optical and SEM microscopy and analyzed by microprobe analysis. Differential scanning calorimetry is used to demonstrate the effect of the fine microstructure on characteristic temperatures. In addition, in situ heat treatment effects are investigated.

  13. Influence of Ta content on hot corrosion behaviour of a directionally solidified nickel base superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Han, F.F. [Superalloy Division, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Chang, J.X., E-mail: jxchang11s@imr.ac.cn [Superalloy Division, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Li, H.; Lou, L.H. [Superalloy Division, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Zhang, J. [Superalloy Division, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China)

    2015-01-15

    Highlights: • Three nickel-base superalloys containing different Ta content were subjected to Na{sub 2}SO{sub 4}-induced hot corrosion. • Ta improved the hot corrosion resistance. • Ta decreased the diffusion rate of alloying elements. • Ta promoted the formation of (Cr, Ti)TaO{sub 4} layer. - Abstract: Hot corrosion behaviour of a directionally solidified nickel base superalloy with different tantalum (Ta) addition in fused sodium sulphate (Na{sub 2}SO{sub 4}) under an oxidizing atmosphere at 900 °C has been studied. It was shown that the hot corrosion resistance was improved by increasing of Ta content. The hot corrosion kinetics of the alloy with lower Ta content deviated from parabolic law after 60 h corrosion test, whereas the corrosion kinetics of the alloy with high Ta content followed the parabolic law before 60 h and with less mass change afterwards. A detailed microstructure study using scanning electron microscopy (SEM) equipped with an energy dispersive spectroscopy (EDS), transmission electron microscopy (TEM) and X-ray diffraction (XRD) was performed to investigate the corrosion products and mechanisms. The beneficial effect of Ta was found to be resulted from a Ta-enriched (Cr, Ti)TaO{sub 4} layer inside the corrosion scale, which led to the retarding of the element diffusion so as to decrease the hot corrosion kinetics.

  14. Analysis of the solidified structure of rheocast and VADER processed nickel-base superalloy

    Science.gov (United States)

    Apelian, D.; Cheng, J.-J. A.

    1986-01-01

    Conventional 'ingot' processing of highly alloyed compositions results in a cast product which suffers from extensive macrosegregation, hot tears, and heterogeneities. By controlling the solidification journey, one can produce a fine grained cast product. This is achieved by manipulating the melt in the mushy zone. Rheocasting and vacuum arc double electrode remelting (VADER) are two such technologies where the melt is processed in the mushy zone. IN-100, a nickel based superalloy, was rheocast as well as VADER processed. The resultant cast structures are analyzed, compared and discussed both onmicro- and macrostructural levels. The effect of the rheocast processing variables (stirring seed, time and temperature) on the cast microstructure are also discussed.

  15. Precipitation in Powder Metallurgy, Nickel Base Superalloys: Review of Modeling Approach and Formulation of Engineering (Postprint)

    Science.gov (United States)

    2016-12-01

    such as those of interest here, the work of Campbell et al. [60] and Semiatin et al. [50] suggests that Cr diffusion is rate limiting in γ-γ...the work of Campbell et al. [60]. In addition, w(f ) was taken from the research of Voorhees and Glicksman [20], and σ was assumed to be 23 mJ/m2 per...2104) Alloying-element loss during high-temperature processing of a nickel-base superalloy. Metall Mater Trans A 45:962–979 60. Campbell CE, Zhao JC

  16. Metallurgical instabilities during the high temperature low cycle fatigue of nickel-base superalloys

    Science.gov (United States)

    Antolovich, S. D.; Jayaraman, N.

    1983-01-01

    An investigation is made of the microstructural instabilities that affect the high temperature low cycle fatigue (LCF) life of nickel-base superalloys. Crack initiation processes, provoked by the formation of carbides and the coarsening of the grains of the material at high temperatures are discussed. Experimental results are examined, and it is concluded that LCF behavior can be understood more fully only if details of the material and its dynamic behavior at high temperatures are considered. The effects of high stress, dislocation debris, and increasing environmental damage on the life of the alloy are discussed.

  17. SOLIDIFICATION OF NICKEL-BASED SINGLE CRYSTAL SUPERALLOY BY ELECTRIC FIELD

    Institute of Scientific and Technical Information of China (English)

    Y.S. Yang; X.H. Feng; G.F. Cheng; Y.J. Li; Z.Q. Hu

    2005-01-01

    The crystal growth of a nickel-based single crystal superalloy DD3 was researched via controlled directional solidification under the action of a DC electric field. The cellular or dendrite spacing of the single crystal superalloy is refined and microsegregation of alloying elements Al,Ti, Mo and W, is reduced by the electric field. The electric field decreases the interface stability and reduces the critical growth rate of the cellular-dendritic translation because of Thomson effect and Joule heating. The precipitation of the γ' phase is more uniform and the size of the γ'phase is smaller with the electric field than that without the electric field.

  18. Damage in nickel base superalloy: Influence of local parameters measured by electron backscattered diffraction and atomic force microscopy

    Energy Technology Data Exchange (ETDEWEB)

    Risbet, M. [Laboratoire Roberval, UMR 6253 UTC-CNRS, Universite de Technologie de Compiegne, BP 20529-60205 Compiegne cedex (France)], E-mail: marion.risbet@utc.fr; Feaugas, X. [Laboratoire d' Etude des Materiaux en Milieux Agressifs, EA 3127, Universite de La Rochelle, 17000 La Rochelle cedex (France); Guillemer-Neel, C. [Laboratoire de Technologies Innovantes, EA 3899, IUT Genie Mecanique d' Amiens, 80025 Amiens Cedex (France); Clavel, M. [Laboratoire Mecanique des Sols, Structures et Materiaux, UMR 8579 CNRS, Ecole Centrale Paris, 92295 Chatenay-Malabry Cedex (France)

    2009-03-15

    The low-cycle fatigue behaviour of a nickel-based superalloy has been investigated with regard to its surface damage features. This alloy endures localized plastic deformation confined in slip bands emerging as extrusions. The correlations between damage, grain orientation, the Schmid factor of slip systems and the height of extrusions have been questioned. It is proved here that reaching a critical height value is not a sufficient condition for an extrusion to induce the apparition of a transgranular crack.

  19. 奥氏体不锈钢和镍基合金在550℃/25MPa超临界水中的应力腐蚀开裂敏感性%Stress Corrosion Cracking Susceptibility of Austenitic Stainless Steels and Nickel-based Alloy in Supercritical Water at 550℃/25 MPa

    Institute of Scientific and Technical Information of China (English)

    李力; 张乐福; 唐睿

    2012-01-01

    The stress corrosion cracking(SCC) susceptibility of austenitic stainless steels 316Ti, HR3C, TP347 and nickel-based alloy 718 in supercritical water(SCW)at 550℃/25 MPa was studied. Slow strain rate tests (SSRT) were used to obtain tile stress-strain curves. The results show that the yield strength and tensile strength of 718 were much higher than those of the other three austenitic stainless steels while the elongation of 718 was significantly lower. Scanning electron microscopy observations of fracture surfaces reveal, that the failure mode of 316Ti and TP347 was transgranular ductile fracture, the failure mode of HR3C was both intergranular and transgranular ductile fracture and the failure mode of 718 was almost intergranular stress corrosion cracking (IGSCC).%研究了奥氏体不锈钢316Ti、HR3C、TP347和镍基合金718在550℃/25MPa超临界水中的应力腐蚀开裂(SCC)敏感性。通过慢应变速率拉伸试验得到相应的应力-应变曲线。结果表明,在本次试验工况下三种奥氏体不锈钢的屈服强度、抗拉强度和延伸率都非常接近,但镍基合金718的强度远高出其他材料,同时延伸率也大幅降低。扫描电镜对试样侧面以及断口形貌的观察分析发现:316Ti和TP347的失效模式均为穿晶韧性断裂;HR3C则表现为沿晶和穿晶的混合型韧性断裂;718的失效模式则几乎全是沿晶的脆性断裂。

  20. Computer modeling of heat treating austenitic and nickel based alloys

    Science.gov (United States)

    Glickstein, S. S.; Friedman, E.; Berman, R. M.

    1982-05-01

    The adequacy of the heat treating process depends upon the thermal cycle experienced by the material during heat treating in the furnace and quenching. While thermocouples placed at the surface of the material during heat treating can assure the adequacy of the process for the material at the surface, assurance that inner regions of the material are experiencing the proper temperature transient is not guaranteed. To assess present process standards for heat treating 17-4 PH stainless steel and air quenching Inoconel X after solution treatment, computer models of the heat transfer within the material were developed. Sensitivity studies were conducted to determine the effects of material bar diameter, peak temperature, material properties, heat transfer coefficients, and neighboring bar stock. The computer modeling provided an easy and inexpensive technique for determining the adequacy of present heat treating process standards and for ensuring that future standards will provide the desired requirements. Details of these sensitivity studies are presented.

  1. Hydrogen Induced Intergranular Cracking of Nickel-Base Alloys.

    Science.gov (United States)

    1982-02-01

    treatment a) Austenitize 5 1/2 hr at 954C + water quench b) Temper 8 hr at 6630C c) Stress relieve 15 hr at 593C 22 hr at 6490C 18 hr at 663C iii...intergranularly embrittle in a matter of minutes (2). There is, however, evidence to suggest that grain boundary segregates (particularly metalloid impurities...hereafter referred to as SA542-3). The chemical composition, heat treatment and ambient temperature mechanical properties of this steel are listed

  2. Electron microscopy study of direct laser deposited IN718

    Energy Technology Data Exchange (ETDEWEB)

    Ding, R.G., E-mail: r.ding@bham.ac.uk [School of Metallurgy and Materials, The University of Birmingham, Edgbaston, Birmingham B15 2TT (United Kingdom); Huang, Z.W.; Li, H.Y. [School of Metallurgy and Materials, The University of Birmingham, Edgbaston, Birmingham B15 2TT (United Kingdom); Mitchell, I.; Baxter, G. [Rolls-Royce plc., Derby DE24 8BJ (United Kingdom); Bowen, P. [School of Metallurgy and Materials, The University of Birmingham, Edgbaston, Birmingham B15 2TT (United Kingdom)

    2015-08-15

    The microstructure of direct laser deposited (DLD) IN718 has been investigated in detail using scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The results confirm that the dendrite core microstructure can be linked to the cooling rate experienced during the deposition. A ~ 100 μm wide δ partially dissolved region in the IN718 substrate was observed close to the substrate/deposit boundary. In the deposited IN718, γ/Laves eutectic constituent is the predominant minor microconstituent. Irregular and regular (small) (Nb,Ti)C carbides and a mixture of the carbides and Laves were observed. Most M{sub 3}B{sub 2} borides were nucleated around a (Nb,Ti)C carbide. Needles of δ phase precipitated from the Laves phase were also observed. A complex constituent (of Laves, δ, α-Cr, γ″, and γ matrix) is reported in IN718 for the first time. The formation of α-Cr particles could be related to Cr rejection during the formation and growth of Cr-depleted δ phase. - Highlights: • Secondary phases in IN718 deposits were identified using electron diffraction and EDS. • MC, M{sub 3}B{sub 2}, γ/Laves eutectic and γ/NbC/Laves eutectic were observed. • Needle-like δ phases were precipitated from the Laves phase. • A complex constituent (Laves, δ, α-Cr, γ″ and γ) was reported for the first time.

  3. Investigations on avoidance of hot cracks during laser welding of austenitic Cr-Ni steels and nickel-based alloys using temperature field tailoring. Final report; Untersuchungen zur Vermeidung von Heissrissen beim Laserstrahlschweissen von austenitischen Cr-Ni-Staehlen und Nickelbasislegierungen mittels Temperaturfeld-Tailoring. Schlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2013-08-08

    The aim of the project was to transfer the developed method of laser beam welding of heat treated machining steels of temperature field tailoring on hot crack endangered austenitic Cr-Ni steels and nickel-based alloys. With this method, transient thermal stresses adjacent to the weld are produced by an travelling induction heating so that the hot cracking is prevented during welding. As test materials the austenitic Cr-Ni steel with sulfur additive 1.4305, the Cr-Ni steels 1.4404 and 1.4435 and the nickel-based alloy Udimet 720 were selected. As a result of the research it was shown that a hot crack-free laser welding in the investigated materials using at least three different welding and material-technical approaches is possible. [German] Das Ziel des Forschungsvorhabens bestand darin, das fuer das Laserstrahlschweissen verguetbarer Automatenstaehle entwickelte Verfahren des Temperaturfeld-Tailorings auf heissrissgefaehrdete austenitische Cr-Ni-Staehle und Nickelbasislegierungen zu uebertragen. Mit diesem Verfahren werden waehrend des Schweissens transiente thermische Spannungen neben der Schweissnaht durch eine mitlaufende induktive Erwaermung so erzeugt, dass die Heissrissbildung verhindert wird. Als Versuchswerkstoffe wurden der austenitische Cr-Ni-Stahl mit Schwefelzusatz 1.4305, die Cr-Ni-Staehle 1.4404 und 1.4435 sowie die Nickelbasislegierung Udimet 720 ausgewaehlt. Im Ergebnis des Forschungsvorhabens konnte gezeigt werden, dass ein heissrissfreies Laserstrahlschweissen bei den untersuchten Werkstoffen unter Nutzung von mindestens drei verschiedenen schweiss- und werkstofftechnischen Ansaetzen moeglich ist: Erstens koennen mit einem Temperaturfeld-Tailoring bei im Stumpfstoss zu verschweissenden Blechen aus austenitischen Staehlen bis mindestens 6 mm Dicke senkrecht zur Naht und parallel zur Blechoberflaeche wirkende transiente Druckspannungen erzeugt werden, die der Bildung von Mittelrippenrissen oder dazu parallel liegenden Heissrissen entgegenwirken

  4. Dynamic precipitation of nickel-based superalloys undergoing severe deformation below the solvus temperature

    Energy Technology Data Exchange (ETDEWEB)

    Nowotnik, Andrzej; Rokicki, Pawel; Mrowka-Nowotnik, Grazyna; Sieniawski, Jan [Rzeszow Univ. of Technology (Poland). Dept. of Material Science

    2015-07-15

    The authors performed uniaxial compression tests of nickel-based superalloys: single crystal CMSX-4, also precipitation hardened; Inconel 718 and X750, at temperatures below the γ' solvus, in order to study the effect of temperature and strain rate on their flow stress and microstructural development. On the basis of the obtained flow stress values, the activation energy of a high-temperature deformation process was estimated. Microstructural observations of the deformed samples at high temperatures, previously solution heat treated and aged CMSX-4 and Inconel alloys revealed non-uniform deformation effects. Distribution of either molybdenum- or niobium-rich carbides was found to be affected by localized flow within the investigated strain range at relatively low deformation temperatures, 720-850 C. Microstructural examination of the alloys also showed that shear banding and cavity growth were responsible for the decrease in flow stress and a specimen fracture at larger strains.

  5. Experimental Design for Evaluation of Co-extruded Refractory Metal/Nickel Base Superalloy Joints

    Energy Technology Data Exchange (ETDEWEB)

    ME Petrichek

    2005-12-16

    Prior to the restructuring of the Prometheus Program, the NRPCT was tasked with delivering a nuclear space reactor. Potential NRPCT nuclear space reactor designs for the Prometheus Project required dissimilar materials to be in contact with each other while operating at extreme temperatures under irradiation. As a result of the high reactor core temperatures, refractory metals were the primary candidates for many of the reactor structural and cladding components. They included the tantalum-base alloys ASTAR-811C and Ta-10W, the niobium-base alloy FS-85, and the molybdenum base alloys Moly 41-47.5 Rhenium. The refractory metals were to be joined to candidate nickel base alloys such as Haynes 230, Alloy 617, or Nimonic PE 16 either within the core if the nickel-base alloys were ultimately selected to form the outer core barrel, or at a location exterior to the core if the nickel-base alloys were limited to components exterior to the core. To support the need for dissimilar metal joints in the Prometheus Project, a co-extrusion experiment was proposed. There are several potential methods for the formation of dissimilar metal joints, including explosive bonding, friction stir welding, plasma spray, inertia welding, HIP, and co-extrusion. Most of these joining methods are not viable options because they result in the immediate formation of brittle intermetallics. Upon cooling, intermetallics form in the weld fusion zone between the joined metals. Because brittle intermetallics do not form during the initial bonding process associated with HIP, co-extrusion, and explosive bonding, these three joining procedures are preferred for forming dissimilar metal joints. In reference to a Westinghouse Astronuclear Laboratory report done under a NASA sponsored program, joints that were fabricated between similar materials via explosive bonding had strengths that were directly affected by the width of the diffusion barrier. It was determined that the diffusion zone should not exceed

  6. Grain boundary transformations during isothermal exposure of powder metallurgy nickel base superalloys for turbine disc applications

    Energy Technology Data Exchange (ETDEWEB)

    Mitchell, R.J.; Rae, C.M.F.; Tin, S.

    2005-01-15

    Nickel base superalloys are used for high pressure turbine discs, because they are capable of sustained operation under high mechanical loading at elevated temperatures. In service, turbine discs operate at high temperatures (approaching 700 deg C at the disc rim), which can lead to various microstructural changes and influence the resulting structural integrity of the component. In the alloys studied in the present work, the development of the topologically close packed phase (TCP) {sigma} has been characterised for various time and temperature combinations. The formation of {sigma} is particularly important for these alloys, as it is known to have a dramatic effect on fatigue crack growth owing to grain boundary embrittlement. In the present study, various techniques have been used to quantify the amount of {sigma} phase present for given times and temperatures, similar to those seen during operation. Both qualitative microscopy and quantitative X-ray diffraction have been conducted to establish the time-temperature-transformation relationship for {sigma} formation in two experimental turbine disc alloys. Both of the alloys studied here exhibit a low susceptibility to {sigma} formation compared with conventional alloys such as Udimet 720Li and RR1000. (Author)

  7. First principles calculations of the site substitution behavior in gamma prime phase in nickel based superalloys

    Science.gov (United States)

    Chaudhari, Mrunalkumar

    Nickel based superalloys have superior high temperature mechanical strength, corrosion and creep resistance in harsh environments and found applications in the hot sections as turbine blades and turbine discs in jet engines and gas generator turbines in the aerospace and energy industries. The efficiency of these turbine engines depends on the turbine inlet temperature, which is determined by the high temperature strength and behavior of these superalloys. The microstructure of nickel based superalloys usually contains coherently precipitated gamma prime (gamma') Ni3Al phase within the random solid solution of the gamma (gamma) matrix, with the gamma' phase being the strengthening phase of the superalloys. How the alloying elements partition into the gamma and gamma' phases and especially in the site occupancy behaviors in the strengthening gamma' phases play a critical role in their high temperature mechanical behaviors. The goal of this dissertation is to study the site substitution behavior of the major alloying elements including Cr, Co and Ti through first principles based calculations. Site substitution energies have been calculated using the anti-site formation, the standard defect formation formalism, and the vacancy formation based formalism. Elements such as Cr and Ti were found to show strong preference for Al sublattice, whereas Co was found to have a compositionally dependent site preference. In addition, the interaction energies between Cr-Cr, Co-Co, Ti-Ti and Cr-Co atoms have also been determined. Along with the charge transfer, chemical bonding and alloy chemistry associated with the substitutions has been investigated by examining the charge density distributions and electronic density of states to explain the chemical nature of the site substitution. Results show that Cr and Co atoms prefer to be close by on either Al sublattice or on a Ni-Al mixed lattice, suggesting a potential tendency of Cr and Co segregation in the gamma' phase.

  8. Effect of Heat Treatment Process on Microstructure and Fatigue Behavior of a Nickel-Base Superalloy

    Directory of Open Access Journals (Sweden)

    Peng Zhang

    2015-09-01

    Full Text Available The study of fatigue behaviors for nickel-base superalloys is very significant because fatigue damage results in serious consequences. In this paper, two kinds of heat treatment procedures (Pro.I and Pro.II were taken to investigate the effect of heat treatment on microstructures and fatigue behaviors of a nickel-base superalloy. Fatigue behaviors were studied through total strain controlled mode at 650 °C. Manson-Coffin relationship and three-parameter power function were used to predict fatigue life. A good link between the cyclic/fatigue behavior and microscopic studies was established. The cyclic deformation mechanism and fatigue mechanism were discussed. The results show that the fatigue resistance significantly drops with the increase of total strain amplitudes. Manson-Coffin relationship can well predict the fatigue life for total strain amplitude from 0.5% to 0.8%. The fatigue resistance is related with heat treatment procedures. The fatigue resistance performance of Pro.I is better than that of Pro.II. The cyclic stress response behaviors are closely related to the changes of the strain amplitudes. The peak stress of the alloy gradually increases with the increase of total strain amplitudes. The main fracture mechanism is inhomogeneous deformation and the different interactions between dislocations and γ′ precipitates.

  9. The stability of lamellar gamma-gamma-prime structures. [nickel-base superalloy

    Science.gov (United States)

    Nathal, M. V.; Mackay, R. A.

    1987-01-01

    The stability of stress-annealed gamma/gamma-prime lamellar structures were investigated using three nickel-base single-crystal alloys (the NASAIR 100 and two similar alloys, E and F, containing 5 and 10 wt pct Co, respectively) stress-annealed at 1000 C to form lamellae perpendicular to the applied stress. The rate of the lamellar thickening under various thermal and creep exposures was examined by SEM. For unstressed aging at 1100 C, the lamellar structures of the NASAIR and the E alloys exhibited continuous but slow lamellar coarsening, whereas the lamellae of the alloy F showed pronounced thickening plus spheroidization. Resistance to lamellar thickening was correlated with high magnitudes of lattice mismatch, which promoted a more regular lamellar structure and a finer spacing of misfit dislocations. Specimens which were tension-annealed prior to compressive creep testing exhibited an earlier onset of tertiary creep in comparison with only heat-treated specimens. This was associated with accelerated lamellar coarsening in the stress-annealed specimens.

  10. Deformation mechanisms of IN713C nickel based superalloy during Small Punch Testing

    Energy Technology Data Exchange (ETDEWEB)

    Coleman, M., E-mail: m.p.coleman@swansea.ac.uk; Alshehri, H.; Banik, R.; Harrison, W.; Birosca, S.

    2016-01-05

    The role of local microstructure is critical in materials performance and integrity in a cast alloy. The grain size and grain boundary distributions as well as local texture can create various microstructure/microtexture clusters that cause deformation localisation in the alloy. Inconel 713C nickel base superalloys are used as turbocharger turbine wheels for modern diesel engines, produced via investment casting. In such an alloy localised deformation is highly expected during service, as the strain distribution is not uniform in the component due to casting geometrical factors in addition to non-homogenous microstructure and microtexture in the cast alloy. In the current investigation Small Punch (SP) tensile tests were carried out on IN713C at room temperature and 650 °C in an air environment under stroke control at a rate of 0.02 mm/s. The fracture surface examination and microstructure characterisation as well as detailed texture analyses were performed using Scanning Electron Microscopy (SEM) and Electron Backscatter Diffraction (EBSD). Finite Element (FE) analysis of the SP test was also implemented to investigate the role of stress state on the local deformation. It was evident that microstructure parameters such as grain morphology and original texture existed in the disc were the most influential factors in governing the deformation texture in mixed columnar/equiaxed (transition) disc microstructure. Whereas, the temperature was the determining parameter in grain rotations and texture changes for wholly columnar disc microstructures.

  11. SUPERPLASTICITY AND DIFFUSION BONDING OF IN718 SUPERALLOY

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The superplasticity and diffusion bonding of IN718 superalloy were studied in this article. The strain rate sensitivity index m was obtained at different temperatures and various initial strain rates using the tensile speed mutation method; m reached its maximum value 0.53 at an initial strain rate of 1 ×10-4s-1 at 1253K. The diffusion bonding parameters, including the bonding temperature T,pressure p, and time t, affected the mechanism of joints. When the bonded specimen with 25μm thick nickel foil interlayer was tensile at room temperature, the shear fracture of the joints with nickel foil interlayer took place at the IN718 part. Microstructure study was carried out with the bonded samples. The microstructure shows an excellent bonding at the interfaces. The optimum parameters for the diffusion bonding are: T= 1273-1323K, p = 20-30MPa, t = 45-60min.

  12. Constitutive Equation of Superalloy In718 in Hammer Forging Process

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A constitutive equation reflecting the flow behavior ofSuperalloy In718 during the counter-blow hammer forging process was developed in terms of the relationship of flow stress and hot-deformation parameters, such as strain, strain rate, and deformation temperature. A new simplified approach for the complex multi-pass stress-strain curves has been attempted. The simulation curves calculated by constitutive equation are consistent with the experimental data.

  13. Rafting in single crystal nickel-base superalloys — An overview

    Indian Academy of Sciences (India)

    M Kamaraj

    2003-02-01

    Currently nickel-base single crystal (SX) superalloys are considered for the manufacture of critical components such as turbine blades, vanes etc., for aircraft engines as well as land-based power generation applications. Microstructure and high temperature mechanical properties are the major factors controlling the performance of SX superalloys. Rafting is an important phenomenon in these alloys which occurs during high temperature creep. It is essential to understand the rafting mechanism, and its characteristics on high temperature properties before considering the advanced applications. In this review article, the thermodynamic driving force for rafting with and without stress is explained. The nature and influence of rafting on creep properties including pre-rafted conditions are discussed. In addition, the effect of stress state on $\\gamma /\\gamma'$ rafting, kinetics and morphological evolution are discussed with the recent experimental results.

  14. Wear Resistance of Deposited Layer Using Nickel-Based Composite Powders by Plasma-Arc Surfacing

    Institute of Scientific and Technical Information of China (English)

    DONG Li-hong; ZHU Sheng; XU Bin-shi; DU Ze-yu

    2004-01-01

    Nickel-based composite alloy powders were deposited on the surface of Q235 steel by plasma-arc surfacing in this work. Optimal proportions of elements intensifying the composite powders were ascertained by orthogonal design of three factors and three levels and orthogonal polynomial regression analysis , which Cr , Mn , W were 10% ,4% and 7 % respectively.Phase and structure of deposited materials were characterized by optical microscope and X- ray diffraction. Hardness tests and wear resistance tests were carried out to determine the performance of the deposited layers. The results show that the microstructure of deposited layers of composite powders mainly consist of γ-( Ni, Fe ) , γ- Ni, WC, W2 C, Mn31Si12, Cr23 C6,Cr7 C3, Cr, NiB, Ni2B etc. Wear resistance and hardness of the surface increased evidently.

  15. Microstructure-property relationships in directionally solidified single-crystal nickel-base superalloys

    Science.gov (United States)

    Mackay, Rebecca A.; Nathal, Michael V.

    1988-01-01

    This paper discusses some of the microstructural features which influence the creep properties of directionally solidified and single-crystal nickel-base superalloys. Gamma prime precipitate size and morphology, gamma-gamma (prime) lattice mismatch, phase instability, alloy composition, and processing variations are among the factors considered. Recent experimental results are reviewed and related to the operative deformation mechanisms and to the corresponding mechanical properties. Special emphasis is placed on the creep behavior of single-crystal superalloys at high temperatures, where directional gamma (prime) coarsening is prominent, and at lower temperatures, where gamma (prime) coarsening rates are significantly reduced. It can be seen that very subtle changes in microstructural features can have profound effects on the subsequent properties of these materials.

  16. High-temperature performance of a new nickel-based filler metal for power generation application

    Energy Technology Data Exchange (ETDEWEB)

    Shingledecker, J.; Coleman, K. [Electric Power Research Institute, Charlotte, NC (United States); Siefert, J.; Tanzosh, J. [Babcok and Wilcox Research Center, Barberton, OH (United States); Newell, W. [Euroweld, Mooresville, NC (United States)

    2010-07-01

    A new nickel-based weld filler metal, EPRI P87, has been developed as a superior alternative to ERNiCr-3 for use in dissimilar metal welds (DMW) between ferritic and austenitic materials. EPRI P87 has a low coefficient of thermal expansion more closely matching alloys such as Grade 91 and 92 than other available filler metals. Additionally, the size of the carbon denuded region adjacent to the weld in the heat-affected-zone is minimized/eliminated by proper control of weld metal composition. In this work the high-temperature mechanical behavior of DMWs utilizing EPRI P87 (GTAW and GMAW processes) was characterized through tensile and long-term creep-rupture testing. Microstructure analysis was also conducted on tested specimens to evaluate the HAZ regions and failure modes. Performance of the weld metal and welded joints is discussed and compared with ERNiCr-3 and typical 9%Cr-MoV filler metals. (orig.)

  17. Mechanical properties and microstructure changes after long-term aging at 700℃ for a nickel-base superalloy

    Institute of Scientific and Technical Information of China (English)

    Shuangqun Zhao; Jianxin Dong; Xishan Xie

    2003-01-01

    Mechanical properties and microstructure changes have been investigated on a new nickel-base superalloy after long-term aging at 700℃. It is found that the major precipitates of the tested alloy are MC, M23C6, M6C and γ' in the course of long-term aging at 700℃. The carbides maintain good thermal stability with the aging time up to 5008 h. The growth rate of gamma prime precipitates is relatively high in the early aging period and then slows down. The coarsening behavior of gamma prime follows a diffusion-controlled growth procedure. The room temperature Rockwell hardness of the alloy aged at 700℃ increases slightly at the initial stage of aging, but it decreases with the prolonged time. It mainly depends on the size of gamma prime. In comparison with Nimonic lloy 263, the new alloy characterizes with higher tensile and stress-rupture strengths at high temperatures. The new nickel-base superalloy offers a combination of microstructure stability, strength, ductility and toughness at 700℃.

  18. Effects of aging in high temperature helium environments on room temperature tensile properties of nickel-base superalloys

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Daejong [Department of Nuclear and Quantum Engineering, KAIST, 291 Daehak-ro, Yuseong-gu, Daejeon 305-701 (Korea, Republic of); Nuclear Materials Technology Development Division, KAERI, 150 Deogjin-dong, Yuseong-gu, Daejeon 305-600 (Korea, Republic of); Sah, Injin [Department of Nuclear and Quantum Engineering, KAIST, 291 Daehak-ro, Yuseong-gu, Daejeon 305-701 (Korea, Republic of); Jang, Changheui, E-mail: chjang@kaist.ac.kr [Department of Nuclear and Quantum Engineering, KAIST, 291 Daehak-ro, Yuseong-gu, Daejeon 305-701 (Korea, Republic of)

    2011-01-25

    Research highlights: {yields} Haynes 230 is susceptible to carburization, but Alloy 617 to decarburization and inter-granular oxidation. {yields} Decarburization of Nickel-base superalloys can be accelerated in impure helium with H{sub 2}. {yields} Aging heat treatment causes inter-granular fracture primarily along inter-granular oxide and grain boundary carbides, which results in the loss of ductility. {yields} Thin-plate specimen of Alloy 617 tends to favor failure by glide plane fracture when it is heavily decarburized. - Abstract: The influence of high temperature aging treatment on room temperature tensile properties of wrought nickel-base superalloys Alloy 617 and Haynes 230 was investigated. A significant decrease in elongation was observed for Alloy 617 exposed to a heavily oxidizing and decarburizing condition because of coarsening of grain boundary carbides and extensive inter-granular oxidation. On the other hand, Haynes 230 showed much lower ductility when exposed to a heavily carburizing condition, especially at 1000 deg. C because extensive carburization occurred due to a reaction with tungsten. Considerable loss of ductility for Alloy 617 and Haynes 230 was also observed in He-H{sub 2}-H{sub 2}O-CO-CO{sub 2}-CH{sub 4} and He-H{sub 2}O-CO-CO{sub 2} environments, which were the slightly oxidizing and decarburizing conditions. Loss of ductility was predominantly associated with brittle inter-granular cracking, while the extent of loss of ductility decreased depending on the decarburization depth. Decarburization was observed more extensively in helium with H{sub 2}-H{sub 2}O-CO-CO{sub 2}-CH{sub 4} than helium with H{sub 2}O-CO-CO{sub 2}, and for Alloy 617 than for Haynes 230. Finally, the role of H{sub 2} in accelerating decarburization is discussed.

  19. Synthesis of nickel-based skeletal catalyst for an alkaline electrolyzer

    Energy Technology Data Exchange (ETDEWEB)

    Martinez, W.M.; Fernandez, A.M. [Universidad Nacional Autonoma de Mexico, Centro de Investigacion en Energia, Av. Xochicalco s/n, Col. Centro, 62580 Temixco, Morelos (Mexico); Cano, U. [Gerencia de Energias No Convencionales, Instituto de Investigaciones Electricas (IIE), Av. Reforma 113, Col. Palmira 62490, Cuernavaca, Mor. (Mexico); Sandoval J, A. [Instituto de Investigaciones Nucleares, Carretera Mexico-Toluca S/N (Km. 36.5), La Marquesa, Ocoyoacac, Mexico C.P.

    2010-08-15

    A method for preparing Nickel-based skeletal catalyst as well as its characterization is reported. The catalyst has an intended use as a cathode in alkaline electrolysis. Skeletal catalyst electrodes were synthesized from equal weights (50% each) of aluminum and nickel powders. The catalyst was prepared with metal powders which were melted in an induction oven, allowing the alloy to solidify at room temperature to obtain the thermodynamically-stable phases of the alloy. Samples from the resulting alloy went through a leaching process in an alkaline solution using two different leaching times. After leaching, porous and amorphous electrodes were obtained and then subjected to a slow oxidative stage to avoid ignition. The structure, composition, morphology and electrochemical characteristics of the electrodes were studied. The leached samples showed a high exchange current density indicating that are good catalysts for the Hydrogen Evolution Reaction (HER), a property enhanced by the adsorption of hydrogen during the leaching process which facilitated the hydrogen reduction overall reaction. (author)

  20. Laser Cladding of Ultra-Thin Nickel-Based Superalloy Sheets.

    Science.gov (United States)

    Gabriel, Tobias; Rommel, Daniel; Scherm, Florian; Gorywoda, Marek; Glatzel, Uwe

    2017-03-10

    Laser cladding is a well-established process to apply coatings on metals. However, on substrates considerably thinner than 1 mm it is only rarely described in the literature. In this work 200 µm thin sheets of nickel-based superalloy 718 are coated with a powder of a cobalt-based alloy, Co-28Cr-9W-1.5Si, by laser cladding. The process window is very narrow, therefore, a precisely controlled Yb fiber laser was used. To minimize the input of energy into the substrate, lines were deposited by setting single overlapping points. In a design of experiments (DoE) study, the process parameters of laser power, laser spot area, step size, exposure time, and solidification time were varied and optimized by examining the clad width, weld penetration, and alloying depth. The microstructure of the samples was investigated by optical microscope (OM) and scanning electron microscopy (SEM), combined with electron backscatter diffraction (EBSD) and energy dispersive X-ray spectroscopy (EDX). Similarly to laser cladding of thicker substrates, the laser power shows the highest influence on the resulting clad. With a higher laser power, the clad width and alloying depth increase, and with a larger laser spot area the weld penetration decreases. If the process parameters are controlled precisely, laser cladding of such thin sheets is manageable.

  1. Laser Cladding of Ultra-Thin Nickel-Based Superalloy Sheets

    Directory of Open Access Journals (Sweden)

    Tobias Gabriel

    2017-03-01

    Full Text Available Laser cladding is a well-established process to apply coatings on metals. However, on substrates considerably thinner than 1 mm it is only rarely described in the literature. In this work 200 µm thin sheets of nickel-based superalloy 718 are coated with a powder of a cobalt-based alloy, Co–28Cr–9W–1.5Si, by laser cladding. The process window is very narrow, therefore, a precisely controlled Yb fiber laser was used. To minimize the input of energy into the substrate, lines were deposited by setting single overlapping points. In a design of experiments (DoE study, the process parameters of laser power, laser spot area, step size, exposure time, and solidification time were varied and optimized by examining the clad width, weld penetration, and alloying depth. The microstructure of the samples was investigated by optical microscope (OM and scanning electron microscopy (SEM, combined with electron backscatter diffraction (EBSD and energy dispersive X-ray spectroscopy (EDX. Similarly to laser cladding of thicker substrates, the laser power shows the highest influence on the resulting clad. With a higher laser power, the clad width and alloying depth increase, and with a larger laser spot area the weld penetration decreases. If the process parameters are controlled precisely, laser cladding of such thin sheets is manageable.

  2. The influence of applied heat-treatment on in 718 fatigue life at three point flexural bending

    Directory of Open Access Journals (Sweden)

    J. Belan

    2017-01-01

    Full Text Available The Inconel alloy 718 is an iron-nickel based superalloy with a working temperature up to 650 °C. Presented phases such as γ'' (Ni3Nb, γ' (Ni3Al, and δ (delta – Ni3Nb are responsible for the alloy's unique properties. The δ – delta phase is profitable when situated at grain boundaries in small quantities due to increasing fatigue life. However, at temperatures close to 650 °C the γ'' transforms to δ – delta and causes a decrease in fatigue life. Heat-treatment (800°C/ for 72 hours and its influence on fatigue life are discussed in this paper. Fatigue tests were carried out at room temperature. After the tests we plotted the S-N curves for both stages. SEM (Scanning Electron Microscopy fractography was carried out as well.

  3. Mechanical properties of white layers formed by different machining processes on nickel-based superalloy

    Science.gov (United States)

    Proust, Edouard

    Nickel-based superalloys are widely used in the aerospace industry in the production of turbine discs and blades because of their good mechanical properties and great corrosion resistance at high temperature. Although very useful, these alloys are hard to machine. Their structure is responsible for rapid wear of cutting tools. Moreover, under certain machining conditions, near-surface regions of the material undergo a phase transformation resulting in the formation of a thin layer called "white etching layer" at the surface of the machined workpiece. Because turbine discs are safety critical components, no defects can be tolerated on the workpiece. Therefore, efforts should be made to ensure that this white etching layer can't influence the operating life of the workpiece and make its operation unsafe. Even if the existence of the white etching layer is well known, its mechanical properties have never been assessed in detail. In this thesis, we present a study of the mechanical (hardness and Young's modulus) and microstructural properties of white etching layers formed at the surface of nickel-based superalloy IN100 turbine discs fabricated by different machining processes. This work aims at evaluating the impact of the machining process and of fatigue on the properties of the white etching layers under study. The originality of this study primarily lies in the employed characterization technique. Using nanoindentation has allowed us to very precisely assess the variations of both the hardness and the Young's modulus along the white etching layers. Also, the use of a sophisticated indentation system has enabled the acquisition of very precise surface images of the samples and therefore to study the microstructure of the white etching layers. This research has demonstrated that the mechanical and microstructural properties of the white etching layers are closely linked to the machining conditions of the material. Therefore, our study will help researchers gain a

  4. Effects of cyclic stress and temperature on oxidation damage of a nickel-based superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Karabela, A. [Department of Mechanical and Design Engineering, University of Portsmouth, Anglesea Building, Anglesea Road, Portsmouth PO1 3DJ (United Kingdom); Zhao, L.G., E-mail: liguo.zhao@port.ac.uk [Department of Mechanical and Design Engineering, University of Portsmouth, Anglesea Building, Anglesea Road, Portsmouth PO1 3DJ (United Kingdom); Tong, J. [Department of Mechanical and Design Engineering, University of Portsmouth, Anglesea Building, Anglesea Road, Portsmouth PO1 3DJ (United Kingdom); Simms, N.J.; Nicholls, J.R. [School of Applied Sciences, Cranfield University, Cranfield, MK43 0AL (United Kingdom); Hardy, M.C. [Rolls-Royce plc, Elton Road, Derby DE24 8BJ (United Kingdom)

    2011-07-25

    Highlights: {yields} FIB shows the formation of surface oxide scales and internal micro-voids. {yields} Oxidation damage at 800 deg. C is much more severe than that at 700 deg. C and 750 deg. C. {yields} Cyclic stress enhances the extent of oxidation damage at 750 deg. C and above. {yields} Enrichment of Cr and Ti, as well as lower Ni and Co levels, in the surface oxides. {yields} Penetration of oxygen into the material and internal oxidation are evidenced. - Abstract: Oxidation damage, combined with fatigue, is a concern for nickel-based superalloys utilised as disc rotors in high pressure compressor and turbine of aero-engines. A study has been carried out for a nickel-based alloy RR1000, which includes cyclic experiments at selected temperatures (700-800 deg. C) and microscopy examination using focused ion beam (FIB). The results suggest that the major mechanism of oxidation damage consists of the formation of surface oxide scales and internal micro-voids and oxide particles beneath the oxide scales, which become more severe with the increase of temperature. Applying a cyclic stress does not change the nature of oxidation damage but tends to enhance the extent of oxidation damage for temperatures at 750 deg. C and 800 deg. C. The influence of cyclic stress on oxidation damage appears to be insignificant at 700 deg. C, indicating a combined effect of cyclic stress and temperature. Further energy-dispersive X-ray spectrometry (EDXS) analyses show the enrichment of Cr and Ti, together with lower Ni and Co levels, in the surface oxide scales, suggesting the formation of brittle Cr{sub 2}O{sub 3}, TiO{sub 2}, NiO and Co{sub 3}O{sub 4} oxides on the specimen surface. Penetration of oxygen into the material and associated internal oxidation, which leads to further material embrittlement and associated failure, are evidenced from both secondary ion imaging and EDXS analyses.

  5. Multi-objective constrained design of nickel-base superalloys using data mining- and thermodynamics-driven genetic algorithms

    Science.gov (United States)

    Menou, Edern; Ramstein, Gérard; Bertrand, Emmanuel; Tancret, Franck

    2016-06-01

    A new computational framework for systematic and optimal alloy design is introduced. It is based on a multi-objective genetic algorithm which allows (i) the screening of vast compositional ranges and (ii) the optimisation of the performance of novel alloys. Alloys performance is evaluated on the basis of their predicted constitutional and thermomechanical properties. To this end, the CALPHAD method is used for assessing equilibrium characteristics (such as constitution, stability or processability) while Gaussian processes provide an estimate of thermomechanical properties (such as tensile strength or creep resistance), based on a multi-variable non-linear regression of existing data. These three independently well-assessed tools were unified within a single C++ routine. The method was applied to the design of affordable nickel-base superalloys for service in power plants, providing numerous candidates with superior expected microstructural stability and strength. An overview of the metallurgy of optimised alloys, as well as two detailed examples of optimal alloys, suggest that improvements over current commercial alloys are achievable at lower costs.

  6. Isothermal oxidation behavior and mechanism of a nickel-based superalloy at 1000°C

    Science.gov (United States)

    Zhu, Zhi-yuan; Cai, Yuan-fei; Gong, You-jun; Shen, Guo-ping; Tu, Yu-guo; Zhang, Guo-fu

    2017-07-01

    The oxidation behavior of a nickel-based superalloy at 1000°C in air was investigated through X-ray diffraction, scanning electron microscopy, and energy-dispersive spectroscopy analysis. A series of oxides, including external oxide scales (Cr2O3, (TiO2 + MnCr2O4)) and internal oxides (Al2O3,TiN), were formed on the surface or sub-surface of the substrate at 1000°C in experimental still air. The oxidation resistance of the alloy was dependent on the stability of the surface oxide layer. The continuity and density of the protective Cr2O3 scale were affected by minor alloying elements such as Ti and Mn. The outermost oxide scale was composed of TiO2 rutile and MnCr2O4 spinel, and the growth of TiO2 particles was controlled by the outer diffusion of Ti ions through the pre-existing oxide layer. Severe internal oxidation occurred beneath the external oxide scale, consuming Al and Ti of the strength phase γ' (Ni3(Al,Ti)) and thereby severely deteriorating the surface mechanical properties. The depth of the internal oxidation region was approximately 35 μm after exposure to experimental air at 1000°C for 80 h.

  7. Welding Metallurgy of Nickel-Based Superalloys for Power Plant Construction

    Science.gov (United States)

    Tung, David C.

    Increasing the steam temperature and pressure in coal-fired power plants is a perpetual goal driven by the pursuit of increasing thermal cycle efficiency and reducing fuel consumption and emissions. The next target steam operating conditions, which are 760°C (1400°F) and 35 MPa (5000 psi) are known as Advanced Ultra Supercritical (AUSC), and can reduce CO2 emissions up to 13% but this cannot be achieved with traditional power plant construction materials. The use of precipitation-strengthened Nickel-based alloys (superalloys) is required for components which will experience the highest operating temperatures. The leading candidate superalloys for power plant construction are alloys 740H, 282, and 617. Superalloys have excellent elevated temperature properties due to careful microstructural design which is achieved through very specific heat treatments, often requiring solution annealing or homogenization at temperatures of 1100 °C or higher. A series of postweld heat treatments was investigated and it was found that homogenization steps before aging had no noticeable effect on weld metal microhardness, however; there were clear improvements in weld metal homogeneity. The full abstract can be viewed in the document itself.

  8. Role of hydrogen in the intergranular cracking mechanism by stress corrosion in primary medium of nickel based alloys 600 and 690; Role de l'hydrogene dans le mecanisme de fissuration intergranulaire par corrosion sous contrainte en milieu primaire des alliages base nickel 600, 690

    Energy Technology Data Exchange (ETDEWEB)

    Odemer, G.; Coudurier, A.; Jambon, F.; Chene, J. [CEA Saclay, Dept. de Physico-Chimie (DEN/DANS/DPC/SCCME/LECA), 91 - Gif sur Yvette (France); Odemer, G.; Coudurier, A.; Chene, J. [Evry Univ., UMR 8587 CNRS / CEA, LAMBE, 91 (France)

    2007-07-01

    The aim of this work is to characterize the sensitivity to hydrogen embrittlement of alloys 600 and 690 in order to better understand the eventual role of hydrogen in the stress corrosion mechanism which affects these alloys when they are exposed in PWR primary medium. (O.M.)

  9. Automated Identification and Characterization of Secondary & Tertiary gamma’ Precipitates in Nickel-Based Superalloys (PREPRINT)

    Science.gov (United States)

    2010-01-01

    METHODOLOGY A nickel-based superalloy sample (Rene88DT) was cut from a forged disc developed under a Defense Advanced Research Projects Agency funded...AFRL-RX-WP-TP-2010-4064 AUTOMATED IDENTIFICATION AND CHARACTERIZATION OF SECONDARY & TERTIARY γ’ PRECIPITATES IN NICKEL-BASED SUPERALLOYS ...AUTOMATED IDENTIFICATION AND CHARACTERIZATION OF SECONDARY & TERTIARY γ’ PRECIPITATES IN NICKEL-BASED SUPERALLOYS (PREPRINT) 5a. CONTRACT NUMBER In

  10. Creep-Fatigue Behavior of Alloy 617 at 850°C

    Energy Technology Data Exchange (ETDEWEB)

    Carroll, Laura [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2015-05-01

    Creep-fatigue deformation is expected to be a significant contributor to the potential factors that limit the useful life of the Intermediate Heat Exchanger (IHX) in the Very High Temperature Reactor (VHTR) nuclear system.[1] The IHX of a high temperature gas reactor will be subjected to a limited number of transient cycles due to start-up and shut-down operations imparting high local stresses on the component. This cycling introduces a creep-fatigue type of interaction as dwell times occur intermittently. The leading candidate alloy for the IHX is a nickel-base solid solution strengthened alloy, Alloy 617, which must safely operate near the expected reactor outlet temperature of up to 950 °C.[1] This solid solution strengthened nickel-base alloy provides an interesting creep-fatigue deformation case study because it has characteristics of two different alloy systems for which the cyclic behavior has been extensively investigated. Compositionally, it resembles nickel-base superalloys, such as Waspalloy, IN100, and IN718, with the exception of its lower levels of Al. At temperatures above 800 °C, the microstructure of Alloy 617, however, does not contain the ordered ?’ or ?’’ phases. Thus microstructurally, it is more similar to an austenitic stainless steel, such as 316 or 304, or Alloy 800H comprised of a predominantly solid solution strengthened matrix phase with a dispersion of inter- and intragranular carbides. Previous studies of the creep-fatigue behavior of Alloy 617 at 950 °C indicate that the fatigue life is reduced when a constant strain dwell is added at peak tensile strain.[2-5] This results from the combination of faster crack initiation occurring at surface-connected grain boundaries due to oxidation from the air environment along with faster, and intergranular, crack propagation resulting from the linking of extensive interior grain boundary cracking.[3] Saturation, defined as the point at which further increases in the strain

  11. Study on Properties of Tungsten Carbide in Nickel-based Self-lfuxing Alloy Coating in Couple Technique%两种工艺下碳化钨在镍基自熔合金涂层中的性能研究

    Institute of Scientific and Technical Information of China (English)

    王旭; 胡宇; 高峰; 马尧; 张清华; 杜倩

    2016-01-01

    In this paper, the morphologies of two mixed Nickel-base tungsten carbide coatings were studied, under the spray process of laser claddingand flame spray respectively. The decomposition and diffusion mechanism of tungsten carbide were discussed. It showed that tungsten carbide was easier to precipitate by laser cladding andη phase was found which led to the decrease of the final coating hardness.%本文研究了激光熔覆和火焰喷焊的工艺条件下,两种混合型镍基碳化钨涂层中碳化钨的组织形貌变化,分析碳化钨分解和扩散机理。结果表明:激光熔覆工艺更容易促进碳化钨溶解,并在周围析出η相,从而导致涂层硬度低于火焰喷焊工艺。

  12. Changes in the microstructure occurring during the creep of single crystal nickel-base superalloys

    Energy Technology Data Exchange (ETDEWEB)

    Henderson, P.; Komenda, J. [Institutet foer Metallforskning, Stockholm (Sweden)

    1996-12-01

    Nickel-base superalloy single crystal components are now being introduced into industrial gas turbines as first row turbine blades report and in the future methods of remaining life assessment will be required. In this report an introduction to single crystal alloys is given and the effects of service exposure and principles of remaining life assessment of nickel-base superalloys have been reviewed. During creep (in cast Ni-base superalloys) cavities appear at grain boundaries and shape changes occur in the {gamma}` particles. Interrupted and full length creep tests have been performed at 750 and 950 deg C on the Ni-base single crystal alloy CMSX-4 and the resulting changes in microstructure have been quantified using a wide variety of parameters. The solidification process results in interdendritic porosity and the {gamma}` particles are initially cuboidal in shape. At 750 deg C no changes in the particles or porosity could be detected. At 950 deg C the volume fraction and number per sq.mm of measured cavities increased during creep. The smallest cavities measured by optical microscopy were 2-3 {mu}m in diameter, which was the limit of resolution of the system. The increase in cavity numbers is caused by the growth of cavities originally under 2 {mu}m. At 950 deg C the {gamma}` particles coalesced during creep to form a network of rafts, containing isolated plates of matrix and the volume percent of {gamma}` increased from ca 50 to ca 75%. The rafts reached their maximum length before 2% strain, but continued to thicken throughout the test. Although of different dimensions, the aspect ratio (length-to-width ratio as measured by the intersection of chords) of the {gamma}` rafts and the matrix plates were similar at the same levels of strain, reaching a maximum before 2% strain. These changes at 950 deg C were strain- and not time-dependent. Based on these findings, a way forward for the remaining life assessment of single crystal components has been proposed.

  13. Part of the hydrogen in the intergranular crack by stress corrosion in primary circuit for the 600 and 690 nickel base alloys; Role de l'hydrogene dans le mecanisme de fissuration intergranulaire par corrosion sous contrainte en milieu primaire des alliages base nickel 600 et 690

    Energy Technology Data Exchange (ETDEWEB)

    Odemer, G.; Coudurier, A.; Jambon, F.; Chene, J. [CEA Saclay, Dept. de Physico-Chimie (DPC/SCCME/LECA), 91 - Gif sur Yvette (France); Odemer, G.; Coudurier, A.; Chene, J. [Evry Univ., UMR 8587 CNRS / CEA, LAMBE, 91 (France)

    2007-07-01

    The aim of this study is, in a first part, to characterize the hydrogen embrittlement sensitivity of the 600 and 690 based alloys in order to better understand the hydrogen role in the stress corrosion mechanism which appears in theses alloys in the primary circuit of the PWR type reactors. The authors studies how the hydrogen embrittlement is resulting from an interaction between the hydrogen and the plastic deformation. (A.L.B.)

  14. Influence of composition on microstructural parameters of single crystal nickel-base superalloys

    Energy Technology Data Exchange (ETDEWEB)

    MacKay, R.A., E-mail: Rebecca.A.MacKay@nasa.gov [NASA Glenn Research Center, 21000 Brookpark Rd., Cleveland, Ohio 44135 (United States); Gabb, T.P. [NASA Glenn Research Center, 21000 Brookpark Rd., Cleveland, Ohio 44135 (United States); Garg, A. [NASA Glenn Research Center, 21000 Brookpark Rd., Cleveland, Ohio 44135 (United States); University of Toledo, 2801 W. Bancroft, Toledo, Ohio 43606 (United States); Rogers, R.B.; Nathal, M.V. [NASA Glenn Research Center, 21000 Brookpark Rd., Cleveland, Ohio 44135 (United States)

    2012-08-15

    Fourteen nickel-base superalloy single crystals containing a range of chromium (Cr), cobalt (Co), molybdenum (Mo), and rhenium (Re) levels, and fixed amounts of aluminum (Al) and tantalum (Ta), were examined to determine the effect of bulk composition on basic microstructural parameters, including {gamma} Prime solvus, {gamma} Prime volume fraction, topologically close-packed (TCP) phases, {gamma} and {gamma} Prime phase chemistries, and {gamma}-{gamma} Prime lattice mismatch. Regression models describing the influence of bulk alloy composition on each of the microstructural parameters were developed and compared to predictions by a commercially-available software tool that used computational thermodynamics. Co produced the largest change in {gamma} Prime solvus over the wide compositional range explored and Mo produced the biggest effect on the {gamma} lattice parameter over its range, although Re had a very potent influence on all microstructural parameters investigated. Changing the Cr, Co, Mo, and Re contents in the bulk alloy had an impact on their concentrations in the {gamma} matrix and to a smaller extent in the {gamma} Prime phase. The software tool under-predicted {gamma} Prime solvus temperatures and {gamma} Prime volume fractions, and over-predicted TCP phase volume fractions at 982 Degree-Sign C. However, the statistical regression models provided excellent estimations of the microstructural parameters and demonstrated the usefulness of such formulas. - Highlights: Black-Right-Pointing-Pointer Effects of Cr, Co, Mo, and Re on microstructure in new low density superalloys Black-Right-Pointing-Pointer Co produced a large change in {gamma} Prime solvus; Mo had a large effect on lattice mismatch. Black-Right-Pointing-Pointer Re exhibited very potent influence on all microstructural parameters was investigated. Black-Right-Pointing-Pointer {gamma} and {gamma} Prime phase chemistries both varied with temperature and alloy composition. Black

  15. Finite Element Modeling to Simulate the Elasto-Plastic Behavior of Polycrystalline in 718

    Science.gov (United States)

    Bonifaz, E. A.

    2013-01-01

    A 3D strain gradient plasticity finite element model was developed to simulate the elasto-plastic behavior of polycrystalline IN 718 alloys. The proposed model constructed in the basis of the so-called Kocks-Mecking model is used to determine the influence of microstructure attributes on the inelastic stress-strain distribution. Representative Volume Elements (RVEs) of different edge size but similar grain morphology and affordable computational meshes were tested to investigate the link between micro and macro variables of deformation and stress. The virtual specimens subjected to continuous monotonic straining loading conditions were constrained with random periodic boundary conditions. The difference in crystallographic orientation (which evolves in the process of straining) and the incompatibility of deformation between neighboring grains were accounted by the introduction of averaged Taylor factors and the evolution of geometrically necessary dislocation density. The effect of plastic deformation gradients imposed by the microstructure is clearly observed. Results demonstrate a strong dependence of flow stress and plastic strain on phase type and grain size. A main strategy for constitutive modeling of individual bulk grains is presented. The influence of the grain size on the aggregate response, in terms of local stress variations and aggregate elastic moduli was analyzed. It was observed that the elastic modulus in the bulk material is not dependent on grain size.

  16. Alloys developed for high temperature applications

    Science.gov (United States)

    Basuki, Eddy Agus; Prajitno, Djoko Hadi; Muhammad, Fadhli

    2017-01-01

    Alloys used for high temperatures applications require combinations of mechanical strength, microstructural stability and corrosion/oxidation resistance. Nickel base superalloys have been traditionally the prime materials utilized for hot section components of aircraft turbine engines. Nevertheless, due to their limited melting temperatures, alloys based on intermetallic compounds, such as TiAl base alloys, have emerged as high temperature materials and intensively developed with the main aim to replace nickel based superalloys. For applications in steam power plants operated at lower temperatures, ferritic high temperature alloys still attract high attention, and therefore, development of these alloys is in progress. This paper highlights the important metallurgical parameters of high temperature alloys and describes few efforts in the development of Fe-Ni-Al based alloys containing B2-(Fe,Ni)Al precipitates, oxide dispersion strengthening (ODS) ferritic steels and titanium aluminide based alloys include important protection system of aluminide coatings.

  17. Creep curve modelling of a conventionally cast nickel base superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Lupinc, V.; Maldini, M. [CNR - IENI, Milan (Italy); Poggio, E.; Vacchieri, E. [Ansaldo Energia S.p.A., Genoa (Italy)

    2010-07-01

    Constant load creep tests on Rene 80, a nickel base superalloy for gas turbine blade application, were run in the temperature interval 800-950 C with applied stresses producing rupture times up to 1000 h. Creep curves are generally dominated by a long accelerating/tertiary creep that follows a relatively small decelerating/primary creep. No steady state stage has been observed. Analysis of the creep curves has shown that a single damage parameter can describe the long accelerating/tertiary state in the explored temperature range. The damage appears to be dependent on the accumulated creep strain and, as a first approximation, independent on the applied stress and temperature. The whole creep curve, primary and tertiary stages, has been modelled by a simple set of coupled differential equations obtained using the formalism of the Continuum Damage Mechanics. The proposed set of equations has an analytical solution, strain vs. time, for creep curves at constant temperature and stress. (orig.)

  18. Modeling Long-term Creep Performance for Welded Nickel-base Superalloy Structures for Power Generation Systems

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Chen [GE Global Research, NIskayuna, NY (United States); Gupta, Vipul [GE Global Research, NIskayuna, NY (United States); Huang, Shenyan [GE Global Research, NIskayuna, NY (United States); Soare, Monica [GE Global Research, NIskayuna, NY (United States); Zhao, Pengyang [GE Global Research, NIskayuna, NY (United States); Wang, Yunzhi [GE Global Research, NIskayuna, NY (United States)

    2017-02-28

    The goal of this project is to model long-term creep performance for nickel-base superalloy weldments in high temperature power generation systems. The project uses physics-based modeling methodologies and algorithms for predicting alloy properties in heterogeneous material structures. The modeling methodology will be demonstrated on a gas turbine combustor liner weldment of Haynes 282 precipitate-strengthened nickel-base superalloy. The major developments are: (1) microstructure-property relationships under creep conditions and microstructure characterization (2) modeling inhomogeneous microstructure in superalloy weld (3) modeling mesoscale plastic deformation in superalloy weld and (4) a constitutive creep model that accounts for weld and base metal microstructure and their long term evolution. The developed modeling technology is aimed to provide a more efficient and accurate assessment of a material’s long-term performance compared with current testing and extrapolation methods. This modeling technology will also accelerate development and qualification of new materials in advanced power generation systems. This document is a final technical report for the project, covering efforts conducted from October 2014 to December 2016.

  19. Method to increase fatigue limits under high temperature stress of castings made of nickel-based super alloys from monocrystals or with columnar structure. Verfahren zur Erhoehung der Dauerfestigkeit bei Hochtemperaturbeanspruchung von als Einkristall oder mit saeulenfoermigem Gefuege hergestellten Gussteilen aus Superlegierungen auf Nickelbasis

    Energy Technology Data Exchange (ETDEWEB)

    Gell, M.L.; Leverant, G.R.

    1977-04-21

    Castings manufactured as monocrystals or of columnar structure exhibit increased endurance limits under high-temperature stress if the nickel super alloy with alternating amounts of Cr, Al, Ti, Nb, Co, Mo, Ta, W, B, Zr contains less than 0.01 wt.% C. This has the effect of suppressing the formation of a separate metal monocarbide phase. In conventional Ni-super alloys cracks are present in the monocarbide structure following annealing and these have been chown to extend further during fatigue tests.

  20. Hot deformation of spray formed nickel-base superalloy using processing maps

    Institute of Scientific and Technical Information of China (English)

    KANG Fu-wei; ZHANG Guo-qing; LI Zhou; SUN Jian-fei

    2008-01-01

    The hot compression testing of hot isostatically pressed (HIPed) spray formed (SF) nickel-base superalloy was carried out by thermal mechanical simulator in the temperature range of 1050-1140℃ at strain rates of 0.01-10 S-1 and engineering strain of 50%. A processing map was developed on the basis of these data by using the principles of dynamic materials modeling. The microstructural evolution of deformed samples was also examined on the basis of optical and electron microscopic observations. The map exhibits two domains: the instability domain at the temperatures of 1050℃-1110℃ and strain rate of 0.01 S-1, the stability domain at the temperatures of 1110℃-1140℃ and strain rates of 1s-1-10 S-1, with a peak efficiency of about 40%. The dynamic recrystallization(DRX) is observed in the stability domain and the deformed specimens are no cracking or instabilities. However, there is no DRX in the instability domain and the alloy exhibits flow instability with cracks due to poor workability. The optimum hot working condition Was determined in the stability domain.

  1. Creep properties of the single crystal nickel-base superalloy CMSX-4

    Energy Technology Data Exchange (ETDEWEB)

    Linde, L.; Henderson, P

    1998-10-01

    Creep testing has been performed on the nickel based single crystal alloy CMSX-4 at 750, 982 and 1050 deg C. The crystals had been hot isostatically pressed before testing. At 750 deg C the material exhibited primary creep which was not present at the higher temperatures. A tensile pre-creep at 750 deg C and 250 MPa for 4400 hours reduced the amount of primary creep and the minimum creep rate during creep at 750 deg C and 600 MPa. The pre-crept specimen also failed prematurely at an extensometer ridge. At 982 deg C and 206.9 MPa, tests were interrupted at 0.98, 1.96 and 7.5% strain for investigation of the microstructural changes during a test. Quantitative metallography of specimens after testing showed that at 750 deg C the {gamma}/{gamma}` microstructure was practically unchanged with cuboidal {gamma}` particles in a {gamma} matrix. At the higher temperatures, a transformation of the structure occurred where rafts of {gamma}` phase were formed and the rafts became shorter and thicker as the creep strain increased. Porosity measurements of tested material showed a large increase in porosity up to 2% strain, thereafter the increase was less. One specimen failed in an unexpected manner and was studied using electron back scatter patterns (EBSP). The EBSP investigation revealed the presence of an isolated grain in the gauge length where the fracture occurred 7 refs, 26 figs, 3 tabs

  2. CO2 laser cut quality of Inconel 718 nickel - based superalloy

    Science.gov (United States)

    Hasçalık, Ahmet; Ay, Mustafa

    2013-06-01

    This paper experimentally investigates the cut quality of laser cutting for the age hardened Inconel 718 nickel based super alloy, with the use of a continuous CO2 4.0 kW laser cutting system. The quality of the cut has been monitored by measuring the kerf taper ratio, the recast layer thickness and the surface roughness of the cut specimens. The effects of processing parameters, such as the laser power, the cutting speed and the assisting gas pressure were evaluated. Scanning electron microscopy (SEM), Energy Dispersive Spectrography (EDS), X-Ray Diffraction (XRD), Atomic Force Microscopy (AFM) and Knoop hardness tests are carried out to examine the cutting defects, the kerf size variation and formed carbide on the surfaces. A statistical analysis of the results has been performed in order for the effect of each parameter on the cutting quality to be determined. The regression analysis has been used for the development of empirical models able to describe the effect of the process parameters on the quality of laser cutting.

  3. Annealing behavior of the ODS nickel-based superalloy PM 1000

    Energy Technology Data Exchange (ETDEWEB)

    Hayama, A.O.F.; Sandim, H.R.Z.; Lins, J.F.C.; Hupalo, M.F.; Padilha, A.F

    2004-04-25

    PM 1000 is a powder-metallurgy (P/M) nickel-based superalloy containing about 1% (volume) of fine and uniformly dispersed incoherent particles in an austenitic matrix. In the present paper, we have investigated the annealing behavior of rods deformed by cold swaging to reductions of 24 and 44% followed by annealing in temperatures varying from 800 to 1350 deg. C. The microstructural changes were followed by channeling contrast in the scanning electron microscopy (SEM), electron backscattering diffraction (EBSD), and transmission electron microscopy (TEM). Results show that discontinuous recrystallization and extended recovery are responsible for the softening of this alloy. A few grains found preferentially at grain boundary regions and within deformation heterogeneities like shear bands are able to grow corresponding to a recrystallized volume fraction lower than 10%. These new grains are arranged in colonies having a significant amount of annealing twins with {sigma}3-symmetry boundaries. The pinning effect on boundaries exerted by hard non-deformable particles (Zener drag) tends to suppress growth of most recrystallized grains. In the less deformed regions of the microstructure, a particle-stabilized subgrain structure is present and further softening is not significant even when longer annealing is performed.

  4. Interfacial Dislocation Networks and Creep in Directional Coarsened Ru-Containing Nickel-Base Single-Crystal Superalloys

    Science.gov (United States)

    Carroll, L. J.; Feng, Q.; Pollock, T. M.

    2008-06-01

    Mechanisms of creep deformation in nickel-base superalloy single crystals in the directional coarsening regime have been studied in alloys with large variations in γ- γ' lattice misfit and phase composition, achieved by Ru additions and variable levels of Cr and Co. Interfacial dislocation spacings established by long-term annealing experiments under no externally applied stress indicate that the experimental alloys have high-temperature lattice misfits ranging from near-zero to as large as -0.65 pct. Variation in misfit influences the stress-induced directional coarsening (rafting) behavior during creep deformation at 950 °C and 290 MPa. In postcreep deformed material, the density of excess dislocations (defined as the dislocations beyond those necessary to relieve the lattice misfit) at the γ- γ' interfaces varied with alloy composition, with the most creep-resistant alloy containing the highest excess interfacial dislocation density. In the directional coarsening creep regime, continued deformation requires shearing of the γ' rafts and is strongly influenced by the resistance of the precipitates to shearing as well as the interfacial dislocation structure. A preliminary model for creep in the rafting regime is developed.

  5. The influence of cobalt, tantalum, and tungsten on the microstructure of single crystal nickel-base superalloys

    Science.gov (United States)

    Nathal, M. V.; Ebert, L. J.

    1985-10-01

    The influence of composition on the microstructure of single crystal nickel-base superalloys was investigated. Co was replaced by Ni, and Ta was replaced by either Ni or W, according to a matrix of compositions based on MAR-M247. Substitution of Ni for Co caused an increase in γ' solvus temperature, an increase in γ-γ' lattice mismatch, and the precipitation of W-rich phases in the alloys with high refractory metal levels. Substitution of Ni for Ta caused large decreases in γ' solvus temperature, γ' volume fraction, and γ-γ' lattice mismatch, whereas substitution of W for Ta resulted in smaller decreases in these features. For the alloys with γ' particles that remained coherent, substitution of Ni for Co caused an increase in γ' coarsening rate. The two alloys with the largest magnitude of lattice mismatch possessed γ' particles which lost coherency during unstressed aging and exhibited anomalously low coarsening rates. Creep exposure at 1000 °C resulted in the formation of γ' lamellae oriented perpendicular to the applied stress axis in all alloys.

  6. Dynamic recrystallization behavior of a γ′-hardened nickel-based superalloy during hot deformation

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Hongbin; Zhang, Kaifeng [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Jiang, Shaosong, E-mail: jiangshaosong@hit.edu.cn [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Zhou, Haiping [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Zhao, Changhong; Yang, Xiaoli [Fushun Special Steel Co. Ltd, Fushun 113000 (China)

    2015-02-25

    Highlights: • The relationship between the peak stress and stable DRX grain size has been expressed by a power law function. • The effect of CDRX characterized by progressive subgrain rotation became weaker with the increasing deformation temperature. • The effect of DDRX became stronger with the increasing strain for the alloy deformed at 1160 °C/0.1 s{sup −1}. • The fraction of twin boundaries is closely related to the deformation temperature and strain. - Abstract: The hot deformation behavior of a γ′-hardened nickel-based superalloy was investigated by means of isothermal compression tests in the temperature range of 1010–1210 °C with a strain rate of 0.1 s{sup −1}. The electron backscatter diffraction (EBSD) technique and transmission electron microscope (TEM) were employed to investigate the effect of deformation temperature and strain on the microstructure evolution and nucleation mechanisms of dynamic recrystallization (DRX). Microstructure observations revealed that the size and volume fraction of DRX grains increased with the increasing temperature. A power exponent relationship was obtained between the stable DRX grain size and the peak stress. Additionally, it was found that the effect of CDRX characterized by progressive subgrain rotation became weaker with the increasing deformation temperature, and DDRX was the operating nucleation mechanism of DRX at higher deformation temperature. On the other hand, the effect of DDRX became stronger with the increasing strain, and CDRX can only be considered as an assistant nucleation mechanism of DRX at the later stage of deformation for the alloy deformed at 1160 °C. Nucleation of DRX can also be activated by the twinning formation. Hence, particular attention was also paid to the evolution of twin boundaries during hot deformation.

  7. Near-surface residual stresses and microstructural changes after turning of a nickel-based superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Schlauer, Christian

    2003-07-01

    Nickel-based superalloys are precipitation hardened alloys with complex compositions. They are used in aircraft engines and land-based gas turbines in load bearing structural components that are exposed to high temperatures. Failure mechanisms in this environment are high and low cycle fatigue, creep, and corrosion. During manufacturing, residual stresses are often introduced into the material due to inhomogeneous plastic deformations, both intentionally and unintentionally. One such manufacturing process is metal cutting, which introduces residual stresses in the surface layer. The stress state in the near-surface zone of components is of special interest as the surface often experiences peak loads and cracks have their starting point there. In this thesis, near-surface residual stress distributions and microstructural changes are studied in the nickel-based superalloy Inconel 718 for two different turning operations, face grooving and facing. Process variables are in both cases cutting speed and feed that have been varied between (10 and 1200) m/min and (0.01 and 0.5) mm, respectively. The first turning technique face grooving, which gives cutting conditions similar to orthogonal cutting, showed a clear dependency of the residual stresses on the cutting speed. The tensile stress at the surface, the maximum compressive stress below the surface, and the thickness of the affected layer increase with increasing cutting speed. The tensile stresses are constrained to a thin surface layer and compressive residual stresses below the surface dominate the depth profile of the residual stresses. Only at low cutting speed, residual stresses were largely avoided. The second turning technique facing confirmed the dependency of the residual stresses on the cutting speed and revealed a similar dependency on the feed. Microstructural investigations of near-surface cross-sections by means of transmission electron microscopy showed a zone where the grains had undergone plastic

  8. Effect of chromium on the corrosion resistance of aluminide coatings on nickel and nickel-based substrates

    Energy Technology Data Exchange (ETDEWEB)

    Godlewski, K.; Godlewska, E.

    1987-04-01

    The aluminide and Cr-Al diffusion coatings on nickel and the nickel-based alloy EI 867 obtained by a two-step pack cementation technique were subjected to various corrosion tests consisting of oxidation under thermal cycling conditions as well as isothermal oxidation in the presence of fused Na/sub 2/SO/sub 4/. The presence of chromium in the surface layer of aluminide coatings had a beneficial effect on their resistance to oxidation in that the oxide layer formed was less prone to spallation. This type of coating microstructure also appeared to be advantageous with respect to hot corrosion since pitting, which is typical of the degradation of aluminide coatings, was not observed. It is postulated that the chromium-enriched zone acts as a barrier to the oxidation of refractory metals (molybdenum, tungsten and vanadium) present in somewhat deeper coating layers in the form of carbide or intermetallic phases, thus preventing the onset of catastrophic corrosion.

  9. Changes of structure in nickel-based cast materials IN 100 and IN 713C after creep load

    Energy Technology Data Exchange (ETDEWEB)

    Pillhoefer, H.; Track, W.; Wege, R.

    1987-01-01

    Creep values of the nickel-based cast alloys IN 100 and IN 713C were determined at the Institute for Materials of the Darmstadt Technical College on behalf of the FVV Working Party on 'Long Term Creep' and these were evaluated with the aim of: Producing documentation of structural changes, documentation of changes of the ..gamma.. separation phase depending on temperature, stress and time. Clearing up the stress to which ..gamma.. separation particles remain stable; from this one can judge how sensible it is to produce a defined hardened structure in IN 100 by heat treatment. Formulating subjects and tasks for an FVV Research Project 'Creep equations'. (orig./IHOE).

  10. The Influence of Cobalt on the Microstructure of the Nickel-Base Superalloy MAR-M247

    Science.gov (United States)

    Nathal, M. V.; Maier, R. D.; Ebert, L. J.

    1982-10-01

    The influence of cobalt on the microstructure of MAR-M247, a cast nickel-base superalloy, was investigated. Nickel was substituted for Co to produce 0, 5, and the standard 10 pct Co versions of MAR-M247. The microstructures of the alloys were examined using optical and electron microscopy, X-ray diffraction, phase extraction, and differential thermal analysis. Samples were examined in as-cast, heat treated, long-time aged, and stress-rupture tested conditions. As Co was removed from MAR-M247, the γ' volume fraction decreased, the mean γ' particle size increased, the W and Ti concentrations in the γ' increased, the Cr and Al concentrations in the γ phase decreased, and the amount of carbides increased. This increase in carbide precipitation caused a change from discrete grain boundary carbides to a grain boundary film as Co level decreased.

  11. Towards low-friction and wear-resistant plasma sintering dies via plasma surface co-alloying CM247 nickel alloy with V/Ag and N

    OpenAIRE

    Zhang Zhenxue; Li Xiaoying; Dong Hanshan; Sánchez Eluxka Almandoz; Fuentes Gonzalo García; Qin Yi

    2015-01-01

    Nickel based superalloys have good oxidation and creep resistance and hence they can function under high mechanical stress and high temperatures. However, their undesirable tribological behaviour is the major technical barrier to the challenging high-temperature, lubricant-free plasma sintering tool application. In this study, nickel based CM247 superalloy surfaces were co-alloyed using innovative active screen plasma technology with both interstitial element (e.g. N) and substitutional alloy...

  12. Property Enrichment of Aged Nickel Base Superalloy Supercast 247A

    Directory of Open Access Journals (Sweden)

    Lavakumar Avala

    2013-12-01

    Full Text Available The commercial nickel-base superalloy Supercast 247A can be used for applications in which is required high mechanical strength and corrosion resistance at elevated temperatures, such as turbine blades and automotive turbocharger rotors. The mechanical properties are totally connected to the morphology, size and distribution of γ' phase and carbides. In order to improve the mechanical properties, the material is subjected to solution and aging heat treatment, to raise the volume fraction of γ' phase in the matrix and to form carbides at grain boundaries. In the present study the Supercast 247A superalloy was remelted and cast to obtain the desired polycrystalline test bars by controlling casting parameters, followed by the investigation of precipitation morphology and mechanical properties with respect to solution treatment and aging treatment. The experimental results show that by well controlled casting parameters the Supercast 247A owns excellent castability to form a superalloy with fine grain structure, resistance to indentation as well as superior strength.

  13. Anisotropy of nickel-base superalloy single crystals

    Science.gov (United States)

    Mackay, R. A.; Maier, R. D.; Dreshfield, R. L.

    1980-01-01

    The effects of crystal orientation on the mechanical properties of single crystals of the nickel-based superalloy Mar-M247 are investigated. Tensile tests at temperatures from 23 to 1093 C and stress rupture tests at temperatures from 760 to 1038 C were performed for 52 single crystals at various orientations. During tensile testing between 23 and 760 C, single crystals with high Schmid factors were found to be favorably oriented for slip and to exhibit lower strength and higher ductility than those with low Schmid factors. Crystals which required large rotations to become oriented for cross slip were observed to have the shortest stress rupture lives at 760 C, while those which required little or no rotation had the longest lives. In addition, stereographic triangles obtained for Mar-M247 and Mar-M200 single crystals reveal that crystals with orientations near the -111 had the highest lives, those near the 001 had high lives, and those near the 011 had low lives.

  14. Anisotropy of nickel-base superalloy single crystals

    Science.gov (United States)

    Mackay, R. A.; Maier, R. D.; Dreshfield, R. L.

    1980-01-01

    The effects of crystal orientation on the mechanical properties of single crystals of the nickel-based superalloy Mar-M247 are investigated. Tensile tests at temperatures from 23 to 1093 C and stress rupture tests at temperatures from 760 to 1038 C were performed for 52 single crystals at various orientations. During tensile testing between 23 and 760 C, single crystals with high Schmid factors were found to be favorably oriented for slip and to exhibit lower strength and higher ductility than those with low Schmid factors. Crystals which required large rotations to become oriented for cross slip were observed to have the shortest stress rupture lives at 760 C, while those which required little or no rotation had the longest lives. In addition, stereographic triangles obtained for Mar-M247 and Mar-M200 single crystals reveal that crystals with orientations near the -111 had the highest lives, those near the 001 had high lives, and those near the 011 had low lives.

  15. The influence of cobalt, tantalum, and tungsten on the elevated temperature mechanical properties of single crystal nickel-base superalloys

    Science.gov (United States)

    Nathal, M. V.; Ebert, L. J.

    1985-10-01

    The influence of composition on the tensile and creep strength of [001] oriented nickel-base superalloy single crystals at temperatures near 1000 °C was investigated. Cobalt, tantalum, and tungsten concentrations were varied according to a matrix of compositions based on the single crystal version of MAR-M247.* For alloys with the baseline refractory metal level of 3 wt pct Ta and 10 wt pct W, decreases in Co level from 10 to 0 wt pct resulted in increased tensile and creep strength. Substitution of 2 wt pct W for 3 wt pct Ta resulted in decreased creep life at high stresses, but improved life at low stresses. Substitution of Ni for Ta caused large reductions in tensile strength and creep resistance, and corresponding increases in ductility. For these alloys with low Ta plus W totals, strength was independent of Co level. The effects of composition on properties were related to the microstructural features of the alloys. In general, high creep strength was associated with high levels of γ' volume fraction, γ-γ' lattice mismatch, and solid solution hardening.

  16. Kinetics of Grain Growth in 718 Ni-Base Superalloy

    Directory of Open Access Journals (Sweden)

    Huda Z.

    2014-10-01

    Full Text Available The Haynes® 718 Ni-base superalloy has been investigated by use of modern material characterization, metallographic and heat treatment equipment. Grain growth annealing experiments at temperatures in the range of 1050 – 1200 oC (1323–1473K for time durations in the range of 20 min-22h have been conducted. The kinetic equations and an Arrhenius-type equation have been applied to compute the grain-growth exponent n and the activation energy for grain growth, Qg, for the investigated alloy. The grain growth exponent, n, was computed to be in the range of 0.066-0.206; and the n values have been critically discussed in relation to the literature. The activation energy for grain growth, Qg, for the investigated alloy has been computed to be around 440 kJ/mol; and the Qg data for the investigated alloy has been compared with other metals and alloys and ceramics; and critically analyzed in relation to our results.

  17. Influence of the brazing parameters on microstructure and mechanical properties of brazed joints of Hastelloy B2 nickel base alloy; Influencia de los parametros de soldeo fuerte en la microestructura y propiedades mecanicas de la union de la aleacion base niquel Hastelloy B2

    Energy Technology Data Exchange (ETDEWEB)

    Sotelo, J. C.; Gonzalez, M.; Porto, E.

    2014-07-01

    A study of the high vacuum brazing process of solid solution strengthened Hastelloy B2 nickel alloy has been done. A first stage of research has focused on the selection of the most appropriate brazing filler metal to the base material and vacuum furnace brazing process. The influence of welding parameters on joint microstructure constituents, relating the microstructure of the joint to its mechanical properties, has been evaluated. Two gaps of 50 and 200 micrometers, and two dwell times at brazing temperature of 10 and 90 minutes were studied. The braze joint mainly consists of the nickel rich matrix, nickel silicide and ternary compounds. Finally, the results of this study have shown the high bond strength for small gaps and increased dwell times of 90 minutes. (Author)

  18. Fretting Fatigue Behavior of Nickel Alloy IN-100

    Science.gov (United States)

    2006-03-01

    K., B. F. Dyson, and M. McLean. “Tension-Compression Creep Asym- metry In a Turbine Disc Superalloy : Roles of Internal Stress and Thermal Age- ing...understand the fretting phenomenon and its mechanisms, but only a few have been performed on nickel-based alloys. This superalloy is considered one...excellent magnetic properties, but only at low magnetic induction. Nowadays, the need for the use of high-strength nickel-based superalloys in

  19. Alloy

    Science.gov (United States)

    Cabeza, Sandra; Garcés, Gerardo; Pérez, Pablo; Adeva, Paloma

    2014-07-01

    The Mg98.5Gd1Zn0.5 alloy produced by a powder metallurgy route was studied and compared with the same alloy produced by extrusion of ingots. Atomized powders were cold compacted and extruded at 623 K and 673 K (350 °C and 400 °C). The microstructure of extruded materials was characterized by α-Mg grains, and Mg3Gd and 14H-LPSO particles located at grain boundaries. Grain size decreased from 6.8 μm in the extruded ingot, down to 1.6 μm for powders extruded at 623 K (350 °C). Grain refinement resulted in an increase in mechanical properties at room and high temperatures. Moreover, at high temperatures the PM alloy showed superplasticity at high strain rates, with elongations to failure up to 700 pct.

  20. Fatigue life prediction for integrally cast turbine wheels while taking into account short cracks using the nickel base alloy IN 713 C as an example; Lebensdauervorhersage fuer integralgegossene Turbinenraeder unter Beruecksichtigung kurzer Risse am Beispiel der Nickelbasis-Legierung IN 713 C

    Energy Technology Data Exchange (ETDEWEB)

    Brandt, U.; Sonsino, C.M.

    1994-12-31

    The cast alloy IN 713 C (cast condition) frequently used in turbine wheels was used to determine fatigue strength results under quasi-operational conditions within the range of low cycle fatigue with the objective of transferring the initial crack and crack propagation behavior to notched specimens and later to turbine wheels, while taking into account an inhomogeneous stress and strain distribution, respectively. This transferability relates only to results below 600 C, because this temperature occurs in the critical region of the turbine wheel, the hub. (orig.) [Deutsch] Es wurden mit der fuer Turbinenraeder haeufig eingesetzten Gusslegierung IN 713 C (Gusszustand) Schwingfestigkeitsergebnisse und betriebsnahen Bedingungen im Bereich der Niedrigschwingspielzahl-Ermuedung ermittelt, mit dem Ziel das an ungekerbten Proben bestimmte Anriss- und Rissfortschrittsverhalten auf gekerbte Proben und spaeter auf Turbinenraeder unter Beruecksichtigung einer inhomogenen Spannungs-bzw. Dehnungsverteilung uebertragen zu koennen. Die Uebertragbarkeit bezieht sich dabei nur auf die Ergebnisse unter 600 C, weil diese Temperatur im kritischen Bereich des Turbinenrades, der Nabe, auftritt. (orig.)

  1. Hot Deformation Characteristics for a Nickel-base Superalloy GH742y

    Institute of Scientific and Technical Information of China (English)

    Fuwei Kang; Jianfei Sun; Guoqing Zhang; Zhou Li

    2009-01-01

    The hot deformation characteristics of as-cast nickel-base superalloy GH742y after hot isostatic pressing (HIP)(hereafter referred to as-cast alloy) have been investigated by hot compression tests in the temperature range of 1050 to 1140℃, strain rate range of 0.01 s-1 to 10 s-1 and strain range of 35% to 50% by means of Gleeble-3500 thermal mechanical simulator.The results show that the as-cast alloy exhibits the poor deformability, and shows wedge-shaped cracking beyond the strain of 35%.At strain rates less than 1.0 s-1,the stress-strain curves exhibit nearly steady-state behavior, while at strain rate of 10 s-1, a yield drop and serrated yielding occur.The activation energy values developed on the basis of the experimental data are divided into three domains.The first domain appears at lower strain rate (≤1.0 s-1) and lower temperature (≤1080℃), with the lowest mean value of activation energy about 261.4 kJ/mol.The second domain appears at the same strain rate as the first domain, but higher temperature (>1080℃), with the intermediate mean value of activation energy about 328.8 kJ/mol.The third domain appears at higher strain rate (10 s-1) and temperature range of 1050 to 1140℃, with the largest mean value of activation energy about 605.05 kJ/mol.Three different constitutive equations are established in corresponding to domains.Microstructural observations in the third domain reveal non-uniform dynamic recrystallization (DRX) of homogeneous γ phase, which leads to the poor deformability and the highest Q value.In contrast, microstructures in the first domain show fully DRX of homogeneous γ phase, leading to the better deformability and the lowest Q value.It is noted that the grain size increases with the increment of strain rate or temperature.These results suggest that bulk metal working of this material may be carried out in the first domain where fully DRX of γ homogeneous occurred.

  2. Recent progress in nickel based materials for high performance pseudocapacitor electrodes

    Science.gov (United States)

    Feng, Liangdong; Zhu, Yufu; Ding, Hongyan; Ni, Chaoying

    2014-12-01

    Nickel based materials have been intensively investigated and considered as good potential electrode materials for pseudocapacitors due to their high theoretical specific capacity values, high chemical and thermal stability, ready availability, environmentally benign nature and lower cost. This review firstly examines recent progress in nickel oxides or nickel hydroxides for high performance pseudocapacitor electrodes. The advances of hybrid electrodes are then assessed to include hybrid systems of nickel based materials with compounds such as carbonaceous materials, metal and transition metal oxides or hydroxides, in which various strategies have been adopted to improve the electrical conductivity of nickel oxides or hydroxides. Furthermore, the energy density and power density of some recently reported NiO, nickel based composites and NiCo2O4 are summarized and discussed. Finally, we provide some perspectives as to the future directions of this intriguing field.

  3. Microstructural studies of carbides in MAR-M247 nickel-based superalloy

    Science.gov (United States)

    Szczotok, A.; Rodak, K.

    2012-05-01

    Carbides play an important role in the strengthening of microstructures of nickel-based superalloys. Grain boundary carbides prevent or retard grain-boundary sliding and make the grain boundary stronger. Carbides can also tie up certain elements that would otherwise promote phase instability during service. Various types of carbides are possible in the microstructure of nickel-based superalloys, depending on the superalloy composition and processing. In this paper, scanning electron and scanning transmission electron microscopy studies of carbides occurring in the microstructure of polycrystalline MAR-M247 nickel-based superalloy were carried out. In the present work, MC and M23C6 carbides in the MAR-M247 microstructure were examined.

  4. High temperature thermal diffusivity of nickel-based superalloys and intermetallic compounds

    OpenAIRE

    Hazotte, A.; Perrot, B.; Archambault, P

    1993-01-01

    By means of an installation developed in our laboratory, we measured the thermal diffusivity (α) as a function of temperature for several single and polycrystal nickel-based superalloys as well as for different intermetallic compounds with a L12 (Ni3Al, Ni3Si, Ni3Ge, Ni3Fe, Zr3Al, Co3Ti), L10 (TiAl) or B2 (NiAl) structure. In the case of nickel-based superalloys, the experiments pointed out an unexpected but reproductible slope change in the α=f(T) curves at about 750°C, which is not explaine...

  5. Evaluation and comparison of shear bond strength of porcelain to a beryllium-free alloy of nickel-chromium, nickel and beryllium free alloy of cobalt-chromium, and titanium: An in vitro study

    Directory of Open Access Journals (Sweden)

    Ananya Singh

    2017-01-01

    Conclusion: It could be concluded that newer nickel and beryllium free Co-Cr alloys and titanium alloys with improved strength to weight ratio could prove to be good alternatives to the conventional nickel-based alloys when biocompatibility was a concern.

  6. Competing fatigue mechanisms in Nickel-base superalloy Rene 88DT

    Science.gov (United States)

    Chang, Paul N.

    Nickel base superalloys exhibit superior high temperature mechanical properties required for aircraft engine components. It has been known that the processing of these alloys by the powder metallurgy route introduces inclusions inside the material. The presence of such inclusions often leads to competing failure modes in fatigue that is described by a step-wise or two distinct S-N curves involving both the surface and internally-initiated cracks, resulting in large uncertainties of fatigue life. A clear understanding of such behavior is yet to be established. The principal objective of this research is to examine the effect of inclusions on the extent of fatigue failure competition from surface and internal initiators at two different specimen test volumes. Experimental fatigue testing has been performed to explore how the presence of inclusions affects the competing fatigue failure modes. In addition, how the competing failure modes will behave with changes in the specimen size was also studied. Two groups of material each with two different specimen sizes were used in this study. It has been shown that the two crack initiation mechanisms occurred in the small unseeded Rene 88DT specimens tested at 650ºC over the stress range tested. Additionally, the fatigue lives were reduced with increase in specimen volume. All fatigue failures in seeded material occurred due to crack initiations from the seeded inclusions. In the fatigue life of seeded material, two competing and separate S-N curves were found in small test volume, whereas, in the large test volume, the regions were separated by a "step" in S-N curve. It has been found that the largest inclusion size observed in metallographic surfaces was smaller than the size determined from the fatigue failure origin. An analysis method based on extreme value statistics developed by Murakami was used to predict the largest size of inclusion in the test volume. The results of this study clearly show that competition for

  7. Lattice parameter variations during aging in nickel-base superalloys

    Science.gov (United States)

    Nathal, M. V.; Mackay, R. A.; Garlick, R. G.

    1988-01-01

    The importance of the state of coherency on measurements of gamma/gamma-prime lattice mismatch has been experimentally demonstrated during aging at 1000 C of specimens of an alloy with composition Ni-(8.6)Cr-(5.3)Al-(10.1)Co-(11.7)W-(1.2)Ti-(0.7)Mo (wt pct). Lattice parameter measurements are given as a function of aging time, and the corresponding sample microstructures are presented. The results show that changes of the two phases during aging did not influence the lattice parameter measurements, indicating that aging specimens to produce a semicoherent gamma/gamma-prime structure provides a good approximation of the true, unconstrained lattice mismatch.

  8. Measurements of γ/γ' Lattice Misfit and γ' Volume Fraction for a Ru-containing Nickel-based Single Crystal Superalloy

    Institute of Scientific and Technical Information of China (English)

    X.P. Tan; J.L. Liu; X P Song; T. Jin; X.F. Sun; Z.Q. Hu

    2011-01-01

    A conventional X-ray difFractometer has been used to determine the -y/y' lattice misfit and γ' volume fraction for a Ru-containing nickel-based single crystal superalloy at room temperature. The rocking curve was used to characterize the distribution of subgrains. The diffraction peaks obtained by w-20 scan were used to determine the γ/γ' lattice misfit and γ' volume fraction. A three peaks fitting model was proposed. The peak fitting results are in good agreement with the model. The X-ray diffraction results indicate that the nickel-based single crystal superalloy was not a perfect monocrystalline material, which is comprised of many subgrains; and each subgrain also consists of large numbers of mosaic structures. In addition, two anomalous reflection phenomena were found during the experiment and discussed with respect to their occurrence and impact on the measurement. The experimental results show that the γ/γ' lattice misfit and ~/r volume fraction will be various at the different regions of its dendritic microstructure. The average γ/γ' lattice misfit and γ' volume fraction of the experimental alloy are approximately-0.2% and 70%, respectively. Furthermore, the γ' volume fraction calculated by atom microprobe (AP) data is also basically consistent with the experimental results.

  9. Use of atomic force microscopy to quantify slip irreversibility in a nickel-base superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Risbet, M.; Feaugas, X.; Guillemer-Neel, C.; Clavel, M

    2003-09-15

    Atomic force microscopy was used to study the evolution of surface deformation during cyclic loading in a nickel-base superalloy. Cyclic slip irreversibility has been investigated using quantitative evaluation of extrusion heights and inter-band spacing. This approach is applied to formulate a microscopic crack initiation law, compared to a classical Manson-Coffin relationship.

  10. Directional coarsening in nickel-base superalloys and its effect on the mechanical properties

    NARCIS (Netherlands)

    Tinga, T.; Brekelmans, W.A.M.; Geers, M.G.D.

    2009-01-01

    During high temperature loading, the regular microstructure of nickel-base superalloys consisting of a γ-matrix (Ni) containing a large volume fraction of γ′-particles (Ni3Al) degrades. The cubic precipitates coarsen and elongate in a direction normal to the applied stress in a process called raftin

  11. Strain Amount Dependent Grain Size and Orientation Developments during Hot Compression of a Polycrystalline Nickel Based Superalloy

    Directory of Open Access Journals (Sweden)

    Guoai He

    2017-02-01

    Full Text Available Controlling grain size in polycrystalline nickel base superalloy is vital for obtaining required mechanical properties. Typically, a uniform and fine grain size is required throughout forging process to realize the superplastic deformation. Strain amount occupied a dominant position in manipulating the dynamic recrystallization (DRX process and regulating the grain size of the alloy during hot forging. In this article, the high-throughput double cone specimen was introduced to yield wide-range strain in a single sample. Continuous variations of effective strain ranging from 0.23 to 1.65 across the whole sample were achieved after reaching a height reduction of 70%. Grain size is measured to be decreased from the edge to the center of specimen with increase of effective strain. Small misorientation tended to generate near the grain boundaries, which was manifested as piled-up dislocation in micromechanics. After the dislocation density reached a critical value, DRX progress would be initiated at higher deformation region, leading to the refinement of grain size. During this process, the transformations from low angle grain boundaries (LAGBs to high angle grain boundaries (HAGBs and from subgrains to DRX grains are found to occur. After the accomplishment of DRX progress, the neonatal grains are presented as having similar orientation inside the grain boundary.

  12. Hot corrosion resistance of high-velocity oxyfuel sprayed coatings on a nickel-base superalloy in molten salt environment

    Science.gov (United States)

    Sidhu, T. S.; Prakash, S.; Agrawal, R. D.

    2006-09-01

    No alloy is immune to hot corrosion attack indefinitely. Coatings can extend the lives of substrate materials used at higher temperatures in corrosive environments by forming protective oxides layers that are reasonably effective for long-term applications. This article is concerned with studying the performance of high-velocity oxyfuel (HVOF) sprayed NiCrBSi, Cr3C2-NiCr, Ni-20Cr, and Stellite-6 coatings on a nickel-base superalloy at 900 °C in the molten salt (Na2SO4-60% V2O5) environment under cyclic oxidation conditions. The thermogravimetric technique was used to establish kinetics of corrosion. Optical microscope, x-ray diffraction, scanning electron microscopy/electron dispersive analysis by x-ray (SEM/EDAX), and electron probe microanalysis (EPMA) techniques were used to characterize the as-sprayed coatings and corrosion products. The bare superalloy suffered somewhat accelerated corrosion in the given environmental conditions. whereas hot corrosion resistance of all the coated superalloys was found to be better. Among the coating studied, Ni-20Cr coated superalloy imparted maximum hot corrosion resistance, whereas Stellite-6 coated indicated minimum resistance. The hot corrosion resistance of all the coatings may be attributed to the formation of oxides and spinels of nickel, chromium, or cobalt.

  13. The Effect of Boron and Zirconium on Microstructure and Stress-Rupture Life of Nickel-based Superalloy ATI 718Plus

    Directory of Open Access Journals (Sweden)

    Seyed Ali Hosseini

    2015-12-01

    Full Text Available The effects of boron and zirconium on the microstructure, hardness and stressrupture life of the nickel-based superalloy ATI 718Plus were investigated in this study. Four alloys with different percentages of boron (0.005-0.01 wt.% and zirconium (0-0.1 wt% were cast through a vacuum induction melting furnace and then were rolled. The microstructural studies indicated an increased percentage of δ phase, carbide precipitates and twins in the presence of zirconium. The percentage of carbide (boron carbide precipitates was increased and the solidification range of the alloy was decreased in the presence of boron in the composition. Furthermore, the results obtained from the hardness and stress-rupture tests showed the significant role of both elements in increasing hardness and improved rupture life of the alloy. The maximum rupture life was observed in the alloy which contained the highest percentages of boron and zirconium in its composition. This can be attributed mainly to the increased percentage of δ phase on grain boundaries and their enhanced high-temperature strength.

  14. Nickel-based anodic electrocatalysts for fuel cells and water splitting

    Science.gov (United States)

    Chen, Dayi

    Our world is facing an energy crisis, so people are trying to harvest and utilize energy more efficiently. One of the promising ways to harvest energy is via solar water splitting to convert solar energy to chemical energy stored in hydrogen. Another of the options to utilize energy more efficiently is to use fuel cells as power sources instead of combustion engines. Catalysts are needed to reduce the energy barriers of the reactions happening at the electrode surfaces of the water-splitting cells and fuel cells. Nickel-based catalysts happen to be important nonprecious electrocatalysts for both of the anodic reactions in alkaline media. In alcohol fuel cells, nickel-based catalysts catalyze alcohol oxidation. In water splitting cells, they catalyze water oxidation, i.e., oxygen evolution. The two reactions occur in a similar potential range when catalyzed by nickel-based catalysts. Higher output current density, lower oxidation potential, and complete substrate oxidation are preferred for the anode in the applications. In this dissertation, the catalytic properties of nickel-based electrocatalysts in alkaline medium for fuel oxidation and oxygen evolution are explored. By changing the nickel precursor solubility, nickel complex nanoparticles with tunable sizes on electrode surfaces were synthesized. Higher methanol oxidation current density is achieved with smaller nickel complex nanoparticles. DNA aggregates were used as a polymer scaffold to load nickel ion centers and thus can oxidize methanol completely at a potential about 0.1 V lower than simple nickel electrodes, and the methanol oxidation pathway is changed. Nickel-based catalysts also have electrocatalytic activity towards a wide range of substrates. Experiments show that methanol, ethanol, glycerol and glucose can be deeply oxidized and carbon-carbon bonds can be broken during the oxidation. However, when comparing methanol oxidation reaction to oxygen evolution reaction catalyzed by current nickel-based

  15. Alloying-Element Loss during High-Temperature Processing of a Nickel-Base Superalloy (Preprint)

    Science.gov (United States)

    2013-01-01

    composition uniformity. For example, at such small thicknesses, finish grinding to eliminate gage irregularities or surface contamination may be...Metals, 1978, vol. 12, pp. 413-438. 22. C.A. Stearns, F.J. Kohl, and G.C. Fryburg: J. Electrochem . Soc., 1974, vol. 121, pp. 945-951. 23. B. Gleeson

  16. A Study of Fatigue Crack Propagation in Powder Metallurgy Hot Isotatically Pressed Nickel-Base Alloy.

    Science.gov (United States)

    1984-01-31

    strength of delay cycles after an overload, an attempt was made to normalize the delay results published recently by Antolovich and Jayaraman.3 They noted...343 2. R. S. Vecchio, Master’s Thesis, Lehigh University, 1983. 3. S. D. Antolovich and N. Jayaraman, Fatigue, Environment and Temperature Effects, J...2.0 5.0 10 20 50 O.L. Plastic Zone Size /I Fig. 1. Normalized data from Antolovich and Jayaraman3 revealing influence of grain size on overload

  17. Recent Advances in Creep Modelling of the Nickel Base Superalloy, Alloy 720Li

    Directory of Open Access Journals (Sweden)

    Steve Williams

    2013-03-01

    Full Text Available Recent work in the creep field has indicated that the traditional methodologies involving power law equations are not sufficient to describe wide ranging creep behaviour. More recent approaches such as the Wilshire equations however, have shown promise in a wide range of materials, particularly in extrapolation of short term results to long term predictions. In the aerospace industry however, long term creep behaviour is not critical and more focus is required on the prediction of times to specific creep strains. The current paper illustrates the capability of the Wilshire equations to recreate full creep curves in a modern nickel superalloy. Furthermore, a finite-element model based on this method has been shown to accurately predict stress relaxation behaviour allowing more accurate component lifing.

  18. Dendritic grain growth simulation in weld pool of nickel base alloy

    Institute of Scientific and Technical Information of China (English)

    Zhan Xiaohong; Wei Yanhong; Ma Rui; Dong Zhibo

    2008-01-01

    Dendritic grain growth at the edge of the weld pool is simulated using a stochastic numerical model of cellular automaton algorithm. The grain growth model is established based upon the balance of solute in the solid/liquid interface of the dendrite tip. Considering the complicated nucleation condition and competitive growth, the dendrite morphologies of different nucleation condition are simulated. The simulated results reproduced the dendrite grain evolution process at the edge of the weld pool. It is indicated that the nucleation condition is an important factor influencing the grain morphologies especially the morphologies of secondary and tertiary arms.

  19. Relationships Between Process Parameters, Microstructure, and Adhesion Strength of HVOF Sprayed IN718 Coatings

    Science.gov (United States)

    Lyphout, Christophe; Nylén, Per; Östergren, Lars

    2011-01-01

    Fundamental understanding of relationships between process parameters, particle in-flight characteristics, and adhesion strength of HVOF sprayed coatings is important to achieve the high coating adhesion that is needed in aeronautic repair applications. In this study, statistical Design of Experiments (DoE) was used to identify the most important process parameters that influence adhesion strength of IN718 coatings sprayed on IN718 substrates. Special attention was given to the parameters combustion ratio, total gas mass flow, stand-off distance and external cooling, since these parameters were assumed to have a significant influence on particle temperature and velocity. Relationships between these parameters and coating microstructure were evaluated to fundamentally understand the relationships between process parameters and adhesion strength.

  20. In Situ Imaging of High Cycle Fatigue Crack Growth in Single Crystal Nickel-Base Superalloys by Synchrotron X-Radiation

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Liu; Husseini, Naji S.; Torbet, Christopher J.; Kumah, Divine P.; Clarke, Roy; Pollock, Tresa M.; Jones, J.Wayne (Michigan)

    2008-05-01

    A novel X-ray synchrotron radiation approach is described for real-time imaging of the initiation and growth of fatigue cracks during ultrasonic fatigue (f=20 kHz). We report here on new insights on single crystal nickel-base superalloys gained with this approach. A portable ultrasonic fatigue instrument has been designed that can be installed at a high-brilliance X-ray beamline. With a load line and fatigue specimen configuration, this instrument produces stable fatigue crack propagation for specimens as thin as 150 {mu}m. The in situ cyclic loading/imaging system has been used initially to image real-time crystallographic fatigue and crack growth under positive mean axial stress in the turbine blade alloy CMSX-4.

  1. The effects of tantalum on the microstructure of two polycrystalline nickel-base superalloys - B-1900 + Hf and MAR-M247

    Science.gov (United States)

    Heckel, R. W.; Pletka, B. J.; Janowski, G. M.

    1986-01-01

    The effect of changing the content of Ta on the gamma/gamma-prime carbide microstructure was investigated in two crystalline nickel-base superalloys: conventionally cast B-1900 + Hf, and both conventionally cast and directionally solidified MAR-M247. The changes occurring in the microstructure effects were similar in both alloys. The gamma-prime and carbide volume fractions increased linearly with Ta additions, while the gamma-prime phase compositions did not change. Bulk Ta additions increased the levels of Cr and Co (in addition to that of Ta) of the gamma phase, a result of the approximately constant partitioning ratios for these two elements. The addition of Ta led to a partial replacement of Hf in the MC carbides. In addition, Cr-rich M(23)C(6) carbides formed as a result of MC carbide decomposition during heat treatment.

  2. Deformation and Damage Mechanism of a 4.5% Re-containing Nickel-based Single Crystal Superalloy During Creep at 980℃

    Directory of Open Access Journals (Sweden)

    SHU De-long

    2017-01-01

    Full Text Available By means of creep property measurements and microstructure observations,an investigation has been made into creep behaviors,deformation and damage mechanism of a 4.5%(mass fraction,the same below Re-containing,nickel-based single crystal superalloy at 980℃.Results show that,under the condition of 980℃/300MPa,the creep life of 4.5% Re alloy is 169h.In the initial stage of creep,the cubical γ'phase in alloy is transformed into the N-type rafted structure perpendicular to the stress axis.During the steady stage creep,the deformation mechanism of the alloy is dislocations slipping in γ matrix and climbing over the rafted γ'phase.In the last stage of creep,the deformation mechanism of alloy is dislocations slipping in γ matrix and shearing into the rafted γ'phase.On the one hand,the γ matrix channels with narrower feature increases the resistance of dislocations slipping;on the other hand,the super-dislocations shearing into the rafted γ'phase may cross-slip from{111}plane to{100}plane to form the dislocation configuration of K-W locks,which may restrain the slipping and cross-slipping of dislocations to improve the creep resistance of alloy.Moreover,the alternate activation of the primary/secondary slipping dislocations results in the twisting of the rafted γ'phase to promote the initiation of the cracks on the γ'/γ interfaces,and as the creep goes on,the cracks propagate along the direction perpendicular to the direction of stress axis,up to creep fracture,which is thought to be the fracture mechanism of the alloy during creep.

  3. The influence of cobalt on the tensile and stress-rupture properties of the nickel-base superalloy mar-m247

    Science.gov (United States)

    Nathal, M. V.; Maier, R. D.; Ebert, L. J.

    1982-10-01

    The influence of cobalt on the mechanical properties of MAR-M247, a cast nickel-base superalloy, was investigated. Nickel was substituted for cobalt to produce 0, 5, and the standard 10 pct cobalt versions of MAR-M247. Tensile tests were performed between 649 and 982 dgC; stress-rupture tests were conducted at temperatures ranging from 760 to 982 dgC. The tensile properties were not significantly affected by cobalt level, but a slight peak in strength at 5 pct Co was apparent. A -80 °C shift in the peak yield strength temperature as Co level was reduced from 10 to 0 pct was also evident. This behavior was related to a reduction in the γ' volume fraction, an increase in γ' particle size, an increase in W and Ti concentrations in the γ', and a decrease in Cr and Al concentrations in the γ as Co level in MAR-M247 was reduced. Stress-rupture properties, however, were more significantly affected by Co level. The 10 pct Co alloy exhibited rupture lives typically 1.2 times greater than that of the 5 pct Co alloy and 3 times greater than that of the 0 pct Co alloy. The steady state creep rate of the 10 pct Co alloy was generally equal to that of the 5 pct Co alloy, but was only one third as large as the creep rate of the 0 pct Co alloy. This behavior was associated with a decrease in γ' volume fraction and the formation of a grain boundary carbide film as cobalt level was reduced.

  4. Effect of microstructure on high-temperature mechanical behavior of nickel-base superalloys for turbine disc applications

    Science.gov (United States)

    Sharpe, Heather Joan

    2007-05-01

    Engineers constantly seek advancements in the performance of aircraft and power generation engines, including, lower costs and emissions, and improved fuel efficiency. Nickel-base superalloys are the material of choice for turbine discs, which experience some of the highest temperatures and stresses in the engine. Engine performance is proportional to operating temperatures. Consequently, the high-temperature capabilities of disc materials limit the performance of gas-turbine engines. Therefore, any improvements to engine performance necessitate improved alloy performance. In order to take advantage of improvements in high-temperature capabilities through tailoring of alloy microstructure, the overall objectives of this work were to establish relationships between alloy processing and microstructure, and between microstructure and mechanical properties. In addition, the projected aimed to demonstrate the applicability of neural network modeling to the field of Ni-base disc alloy development and behavior. The first phase of this work addressed the issue of how microstructure varies with heat treatment and by what mechanisms these structures are formed. Further it considered how superalloy composition could account for microstructural variations from the same heat treatment. To study this, four next-generation Ni-base disc alloys were subjected to various controlled heat-treatments and the resulting microstructures were then quantified. These quantitative results were correlated to chemistry and processing, including solution temperature, cooling rate, and intermediate hold temperature. A complex interaction of processing steps and chemistry was found to contribute to all features measured; grain size, precipitate distribution, grain boundary serrations. Solution temperature, above a certain threshold, and cooling rate controlled grain size, while cooling rate and intermediate hold temperature controlled precipitate formation and grain boundary serrations. Diffusion

  5. The Effect of Forging Variables on the Supersolvus Heat-Treatment Response of Powder-Metallurgy Nickel-Base Superalloys

    Science.gov (United States)

    2014-12-01

    AFRL-RX-WP-JA-2015-0160 THE EFFECT OF FORGING VARIABLES ON THE SUPERSOLVUS HEAT-TREATMENT RESPONSE OF POWDER-METALLURGY NICKEL -BASE SUPERALLOYS...POWDER-METALLURGY NICKEL - BASE SUPERALLOYS (POSTPRINT) 5a. CONTRACT NUMBER In-house 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 62102F 6. AUTHOR...of Powder-Metallurgy Nickel -Base Superalloys S.L. SEMIATIN, J.M. SHANK, A.R. SHIVELEY, W.M. SAURBER, E.F. GAUSSA, and A.L. PILCHAK The effect of

  6. The effects of tantalum on the microstructure of two polycrystalline nickel-base superalloys: B-1900 + Hf and MAR-M247

    Science.gov (United States)

    Janowski, G. M.; Heckel, R. W.; Pletka, B. J.

    1986-11-01

    Changes in the γ/γ'/carbide microstructure as a function of Ta content were studied in conventionally cast B-1900 + Hf and both conventionally cast and directionally solidified MAR-M247.* The effects of tantalum on the microstructure were found to be similar in both nickel-base superalloys. In particular, the γ' and carbide volume fractions increased approximately linearly with tantalum additions in both alloys. The γ' phase compositions did not change as tantalum additions were made with the exception of an increase in the tantalum level. Bulk tantalum additions increased the tantalum, chromium, and cobalt levels of the γ phase in both alloy series. The increase in the concentrations of the latter two elements was attributed to a decrease in the γ phase fraction with increasing bulk tantalum level and nearly constant γ' /γ partitioning ratios. It was demonstrated that the large increase in the γ ' volume fraction was a result of tantalum not affecting the partitioning ratios of the other alloying elements. The addition of tantalum led to a partial replacement of the hafnium in the MC carbides, although the degree of replacement was reduced by the solutionizing and aging heat treat-ment. In addition, chromium-rich M23C6 carbides formed as a result of MC carbide decomposition during heat treatment.

  7. Effect of Grinding Temperatures on the Surface Integrity of a Nickel-based Superalloy

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    An experimental study was carried out to investigat e the influence of temperatures on workpiece surface integrity in surface grinding of a cast nickel-based superalloy with alumina abrasive wheels. Temperatur e response at the wheel-workpiece interface was measured using a grindable foil /workpiece thermocouple. Specimens with different grinding temperatures were obt ained through changing grinding conditions including depth of cut, workpiece fee d speed, and coolant supply. Changes in surface roughnes...

  8. Microstructurally sensitive crack nucleation around inclusions in powder metallurgy nickel based superalloys

    OpenAIRE

    Jiang, J; Yang, J; Zhang, T.; J Zou; Wang,Y.,; Dunne, F.P.E.; Britton, T. B.

    2016-01-01

    ? 2016 Acta Materialia Inc.Nickel-based superalloys are used in high strength, high-value applications, such as gas turbine discs in aero engines. In these applications the integrity of the disc is critical and therefore understanding crack initiation mechanisms is of high importance. With an increasing trend towards powder metallurgy routes for discs, sometimes unwanted non-metallic inclusions are introduced during manufacture. These inclusions vary in size from ?10??m to 200??m which is com...

  9. Factors affecting the corrosion fatigue life in nickel based superalloys for disc applications

    OpenAIRE

    Rosier Hollie; Perkins Karen; Girling Andrew; Leggett Jonathan; Gibson Grant

    2014-01-01

    The nickel based superalloy 720Li is employed in the gas turbine due to its mechanical performance at elevated temperature. A comprehensive assessment of the materials behaviour under representative service conditions is reported to address the drive for ever increasing temperatures and more arduous environmental exposure. Fatigue experiments have been performed in an air and air/SOx environment at 700 ∘C containing a mixed salt as a contaminant. There is an intimate relationship between loca...

  10. Environmentally Assisted Cracking of Nickel Alloys - A Review

    Energy Technology Data Exchange (ETDEWEB)

    Rebak, R

    2004-07-12

    Nickel can dissolve a large amount of alloying elements while still maintaining its austenitic structure. That is, nickel based alloys can be tailored for specific applications. The family of nickel alloys is large, from high temperature alloys (HTA) to corrosion resistant alloys (CRA). In general, CRA are less susceptible to environmentally assisted cracking (EAC) than stainless steels. The environments where nickel alloys suffer EAC are limited and generally avoidable by design. These environments include wet hydrofluoric acid and hot concentrated alkalis. Not all nickel alloys are equally susceptible to cracking in these environments. For example, commercially pure nickel is less susceptible to EAC in hot concentrated alkalis than nickel alloyed with chromium (Cr) and molybdenum (Mo). The susceptibility of nickel alloys to EAC is discussed by family of alloys.

  11. Potentials of manufacture and repair of nickel base turbine components used in aero engines and power plants by laser metal deposition and laser drilling

    Institute of Scientific and Technical Information of China (English)

    I.Kelbassa; K.Walther; L.Trippe; W.Meiners; C.Over

    2007-01-01

    High pressure turbine (HPT) parts like blades and vanes with integrated cooling channels are challenging concerning overhaul and repair.So far damaged parts have to be replaced by the operator.The aim is to design and implement a refurbishment process chain to avoid scrapping of used parts.This process chain implies three different laser applications 1.Direct Laser Forming (DLF),2.Laser Metal Deposition (LMD) and 3.Laser Drilling (LD).The laser processing was extended in the last years towards application near materials like Nickel and Titanium base alloys.Concerning LMD and DLF the achieved results are investigated regarding macro and micro structure,hardness,defects (e.g.cracks,bonding defects,porosity) and contamination with atmospheric elements (e.g.O, N,C and H) are presented for Titanium alloys like Ti-6Al-4V,Ti-6246 and Ti-17 as well as for Nickel base alloys like Inconel 718 and Rene 80.Suitable process parameters are presented with the achieved static (tensile) and dynamic mechanical properties (HCF) and compared to those of heat treated raw materials.One innovative solution (manufacturing case) is to fabricate the small and complex shaped geometrical elements by LMD and/or DLF.By LMD these elements are built-up directly.With DLF the elements are manufactured separately in the DLF machine and connected by a subsequent joining technique with the large parts.With DLF small complex shaped parts like combustor swirlers,HPT blades and vanes with internal cooling channels are manufactured completely.LMD and DLF can be used in combination with subsequent LD.Depending on the application two different drilling techniques by dominant melt ejection-percussion drilling and trepanning-are classified and characterised.The drilling techniques are exemplarily presented for stainless steel and nickel base alloys (diameter 0.2~0.6 mm,aspect ratio<30,inclination up to 60°) using pulsed laser radiation (Nd:YAG,1064 nm,0.5~1 ms).The experimental results of coaxial

  12. Microstructure and properties of modified and conventional 718 alloys

    Institute of Scientific and Technical Information of China (English)

    LIU Fang; SUN Wen-ru; DU Jin-hui; DONG Jian-xin; GUO Shou-ren; YANG Hong-cai; HU Zhuang-qi

    2006-01-01

    Continuing the effort to redesign IN718 alloy in order to provide microstructural and mechanical stability beyond 650 ℃, IN718 alloy was modified by increasing the Al, P and B contents, and the microstructure and mechanical properties of the modified alloy were compared with those of the conventional alloy by SEM and TEM. The precipitation of the grain boundaries of the two alloys is different. The Cr-rich phase, Laves phase and α-Cr phase are easily observed in the modified alloy. The γ″ and γ′ phases in the modified alloy are precipitated in a "compact form". The tensile strengths of the modified alloy at room temperature and 680 ℃ are obviously higher than those of the conventional one. The impact energy of the modified alloy is only about half of that of the conventional alloy. Ageing at 680 ℃ up to 1 000 h lowers the tensile properties and impact energy of both the conventional and modified 718 alloys, except increasing the ductility at 680 ℃. It is concluded that the modified alloy is more stable than the conventional one.

  13. Oxidation resistant iron and nickel alloys for high temperature use

    Science.gov (United States)

    Hill, V. L.; Misra, S. K.; Wheaton, H. L.

    1970-01-01

    Iron-base and nickel-base alloys exhibit good oxidation resistance and improved ductility with addition of small amounts of yttrium, tantalum /or hafnium/, and thorium. They can be used in applications above the operating temperatures of the superalloys, if high strength materials are not required.

  14. A Coupled Creep Plasticity Model for Residual Stress Relaxation of a Shot Peened Nickel-Base Superalloy (Postprint)

    Science.gov (United States)

    2008-09-01

    McLean, M. “Tension- Compression creep asymmetry in a turbine disc superalloy : roles of internal stress and thermal ageing,” Acta Materialia, 52, 2004...AFRL-RX-WP-TP-2009-4156 A COUPLED CREEP PLASTICITY MODEL FOR RESIDUAL STRESS RELAXATION OF A SHOT PEENED NICKEL-BASE SUPERALLOY (POSTPRINT...SUBTITLE A COUPLED CREEP PLASTICITY MODEL FOR RESIDUAL STRESS RELAXATION OF A SHOT PEENED NICKEL-BASE SUPERALLOY (POSTPRINT) 5a. CONTRACT NUMBER

  15. An Industrial Perspective on Environmentally Assisted Cracking of Some Commercially Used Carbon Steels and Corrosion-Resistant Alloys

    Science.gov (United States)

    Ashida, Yugo; Daigo, Yuzo; Sugahara, Katsuo

    2017-08-01

    Commercial metals and alloys like carbon steels, stainless steels, and nickel-based super alloys frequently encounter the problem of environmentally assisted cracking (EAC) and resulting failure in engineering components. This article aims to provide a perspective on three critical industrial applications having EAC issues: (1) corrosion and cracking of carbon steels in automotive applications, (2) EAC of iron- and nickel-based alloys in salt production and processing, and (3) EAC of iron- and nickel-based alloys in supercritical water. The review focuses on current industrial-level understanding with respect to corrosion fatigue, hydrogen-assisted cracking, or stress corrosion cracking, as well as the dominant factors affecting crack initiation and propagation. Furthermore, some ongoing industrial studies and directions of future research are also discussed.

  16. A Comparison of Residual Stress Development in Inertia Friction Welded Fine Grain and Coarse Grain Nickel-Base Superalloy

    Science.gov (United States)

    Iqbal, N.; Rolph, J.; Moat, R.; Hughes, D.; Hofmann, M.; Kelleher, J.; Baxter, G.; Withers, P. J.; Preuss, M.

    2011-12-01

    The effect of the base material microstructure on the development of residual stresses across the weld line in inertia friction welds (IFWs) of high-strength nickel-base superalloy RR1000 was studied using neutron diffraction. A comparison was carried out between tubular IFW specimens generated from RR1000 heat treated below (fine grain (FG) structure) and above (coarse grain (CG) structure) the γ'-solvus. Residual stresses were mapped in the as-welded (AW) condition and, after a postweld heat treatment (PWHT), optimized for maximum alloy strength. The highest tensile stresses were generally found in the hoop direction at the weld line near the inner diameter of the tubular-shaped specimens. A comparison between the residual stresses generated in FG and CG RR1000 suggests that the starting microstructure has little influence on the maximum residual stresses generated in the weld even though different levels of energy must be input to achieve a successful weld in each case. The residual stresses in the postweld heat treated samples were about 35 pct less than for the AW condition. Despite the fact that the high-temperature properties of the two parent microstructures are different, no significant differences in terms of stress relief were found between the FG and CG RR1000 IFWs. Since the actual weld microstructures of FG and CG RR1000 inertia welds are very similar, the results suggest that it is the weld microstructure and its associated high-temperature properties rather than the parent material that affects the overall weld stress distribution and its subsequent stress relief.

  17. Dual-Alloy Disks are Formed by Powder Metallurgy

    Science.gov (United States)

    Harf, F. H.; Miner, R. V.; Kortovich, C. S.; Marder, J. M.

    1982-01-01

    High-performance disks have widely varying properties from hub to rim. Dual property disk is fabricated using two nickel-base alloys, AF-115 for rim and Rene 95 for hub. Dual-alloy fabrication may find applications in automobiles, earth-moving equipment, and energy conversion systems as well as aircraft powerplants. There is potential for such applications as shafts, gears, and blades.

  18. Focused Ion Beam Nanotomography of ruthenium-bearing nickel-base superalloys with focus on cast-microstructure and phase stability; Focused Ion Beam Nanotomographie von rutheniumhaltigen Nickelbasis-Superlegierungen mit Fokus auf Gussgefuege und Phasenstabilitaet

    Energy Technology Data Exchange (ETDEWEB)

    Cenanovic, Samir

    2012-12-03

    The influence of rhenium and ruthenium on the multi component system nickel-base superalloy is manifold and complex. An experimental nickel-base superalloy containing rhenium and ruthenium within defined contents, named Astra, was used to investigate the influences of these two elements on the alloy system. The last stage solidification of nickel-base superalloys after Bridgman casting and the high temperature phase stability of these alloys, could be explored with the aid of focused ion beam nanotomography. FIB-nt therefore was introduced and realized at the chair of General Materials Properties of the University Erlangen-Nuremberg. Cast Astra alloys are like other nickel-base superalloys morphologically very inhomogeneous and affected by segregation. In the interdendritic region different structures with huge γ' precipitates are formed. These inhomogeneities and remaining eutectics degrade the mechanical properties, witch makes an understanding of the subsiding processes at solidification of residual melt important for the casting process and the heat treatment. This is why the last stage solidification in the interdendritic region was analyzed. With the help of focused ion beam nanotomography, three different structures identified from 2-D sections could be assigned to one original 3-D structure. It was pointed out, that only the orientation of the plane of the 2-D cut influences the appearance in the 2-D section. The tomography information was used to explain the development during solidification and to create a model of last stage solidification. The interdendritic region is solidifying under the development of eutectic islands. The structure nucleates eutectically epitaxially at primary dendrite arms, with formation of fine γ/γ' precipitates. During solidification the γ' precipitates coarsen in a rod-like structure, and end up in large γ' precipitates. Simulations and other investigations could approve this model. First three

  19. Nucleation mechanism of a nickel-base superalloy during dynamic recrystallization

    Institute of Scientific and Technical Information of China (English)

    Shuai WANG; Lei WANG; Yang LIU; Guohua XU; Beijiang ZHANG; Guangpu ZHAO

    2011-01-01

    Hot compression test was carried out at 1000 ℃ to investigate the dynamic recrystallization nucleation mechanism of a nickel-base superalloy.It was found that the bulging of original grain boundaries was inhibited by carbides and deformation twins at the boundaries.Recrystallized nuclei evolved from the subgrains of dislocation reconfiguration along original grain boundaries,and the growth of the potential nuclei was carried out by the coalescence of subgrains.The necklace structure of recrystallized grains along original grain boundaries was attributed to the strain gradient from grain boundary to grain interior.

  20. Enhanced Corrosion Resistance of a Transient Liquid Phase Bonded Nickel-Based Superalloy

    Science.gov (United States)

    Adebajo, O. J.; Ojo, O. A.

    2017-01-01

    Electrochemical analysis of corrosion performance of a transient liquid phase (TLP) bonded nickel-based superalloy was performed. The TLP bonding process resulted in significant reduction in corrosion resistance due to the formation of non-equilibrium solidification reaction micro-constituents within the joint region. The corrosion resistance degradation is completely eliminated through a new application of composite interlayer that had been previously considered unusable for joining single-crystal superalloys. The effectiveness of the new approach becomes more pronounced as the severity of environment increases.

  1. Homogenization kinetics of a nickel-based superalloy produced by powder bed fusion laser sintering

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Fan; Levine, Lyle E.; Allen, Andrew J.; Campbell, Carelyn E.; Lass, Eric A.; Cheruvathur, Sudha; Stoudt, Mark R.; Williams, Maureen E.; Idell, Yaakov

    2017-04-01

    Additively manufactured (AM) metal components often exhibit fine dendritic microstructures and elemental segregation due to the initial rapid solidification and subsequent melting and cooling during the build process, which without homogenization would adversely affect materials performance. In this letter, we report in situ observation of the homogenization kinetics of an AM nickel-based superalloy using synchrotron small angle X-ray scattering. The identified kinetic time scale is in good agreement with thermodynamic diffusion simulation predictions using microstructural dimensions acquired by ex situ scanning electron microscopy. These findings could serve as a recipe for predicting, observing, and validating homogenization treatments in AM materials.

  2. Modelling NiFe hydrogenases: nickel-based electrocatalysts for hydrogen production

    Energy Technology Data Exchange (ETDEWEB)

    Canaguier, S.; Artero, V.; Fontecave, M. [CEA, DSV, iRTSV, Lab Chim Biol Metaux, CEA-CNRS-Univ Grenoble 1, UMR 5249, F-38054 Grenoble 9 (France)

    2008-07-01

    NiFe hydrogenases are unique enzymes that catalyze the H{sup +}/H{sub 2} interconversion with remarkable efficiency. The determination of the tridimensional structure of their active site (a sulfur-rich dinuclear nickel-iron cluster with diatomic cyanide and carbonyl ligands) has stimulated the synthesis of a variety of nickel-based complexes as potential electrocatalysts for hydrogen production. These catalysts may provide an adequate alternative to platinum. This paper gives an historical perspective of this biomimetic structural approach and then focusses on recently reported bio-inspired functional mimics displaying electrocatalytic activity for hydrogen production. (authors)

  3. Hot Corrosion of Cobalt-Base Alloys

    Science.gov (United States)

    1975-06-01

    scale is similar to that which has already been proposed for cobalt . The oxide ions would react with the Al203 to form aluminate ions in the Na2S04...resistance of cobalt -base and nickel-base alloys. The contract was accomplished under the technical direction of Dr. H. C. Graham of the Aerospace Research...Oxidized Specimens RESULTS AND DISCUSSION 1. INTRODUCfiON 2. SODIUM SULFATE INDUCED HOT CORROSION OF COBALT a. Introduction b. Experimental c

  4. Non-alloyed Ni3Al based alloys – preparation and evaluation of mechanical properties

    Directory of Open Access Journals (Sweden)

    J. Malcharcziková

    2013-07-01

    Full Text Available The paper reports on the fabrication and mechanical properties of Ni3Al based alloy, which represents the most frequently used basic composition of nickel based intermetallic alloys for high temperature applications. The structure of the alloy was controlled through directional solidification. The samples had a multi-phase microstructure. The directionally solidified specimens were subjected to tensile tests with concurrent measurement of acoustic emission (AE. The specimens exhibited considerable room temperature ductility before fracture. During tensile testing an intensive AE was observed.

  5. Mechanism of α-Cr Formation in Nickel-Base Superalloy INCONE1718 after Long Time Thermal Exposure

    Institute of Scientific and Technical Information of China (English)

    WANG Gai-lian; XIE Xi-shan

    2004-01-01

    It is commonly accepted that the drop in mechanical properties of INCONE1718(IN718) after long time exposure at high temperature is a result of coalescence ofγ", γ and the transformation ofγ′ to δ-Ni3Nb phase. Besides the γ′, γ and δ,the precipitation of B.C.C. α-Cr is another factor that affects the mechanical properties of IN718. In this paper, the Thermal-Calc software is used to reveal the thermodynamic condition of α-Cr formation. The calculated sections of the pseudo ternary diagrams of Cr-Nb-IN718 and Cr-Fe-IN718 explain why α-Cr particles do not precipitate dispersedly in γmatrix but in the vicinity of δ phase. The selected area diffraction (SAD) of TEM confirms the crystallography relationship of α-Cr with δ is (010) δ// (-110) α-Cr, [100] δ//[111] α-Cr° In combination of TTT diagram with the Thermal-Calc and TEM results, the mechanism of α-Cr formation in IN718 is suggested.

  6. Prediction of recrystallisation in single crystal nickel-based superalloys during investment casting

    Directory of Open Access Journals (Sweden)

    Panwisawas Chinnapat

    2014-01-01

    Full Text Available Production of gas turbines for jet propulsion and power generation requires the manufacture of turbine blades from single crystal nickel-based superalloys, most typically using investment casting. During the necessary subsequent solution heat treatment, the formation of recrystallised grains can occur. The introduction of grain boundaries into a single crystal component is potentially detrimental to performance, and therefore manufacturing processes and/or component geometries should be designed to prevent their occurrence. If the boundaries have very low strength, they can degrade the creep and fatigue properties. The root cause for recrystallisation is microscale plasticity caused by differential thermal contraction of metal, mould and core; when the plastic deformation is sufficiently large, recrystallisation takes place. In this work, numerical and thermo-mechanical modelling is carried out, with the aim of establishing computational methods by which recrystallisation during the heat treatment of single crystal nickel-based superalloys can be predicted and prevented prior to their occurrence. Elasto-plastic law is used to predict the plastic strain necessary for recrystallisation. The modelling result shows that recrystallisation is most likely to occur following 1.5–2.5% plastic strain applied at temperatures between 1000 ∘C and 1300 ∘C; this is validated with tensile tests at these elevated temperatures. This emphasises that high temperature deformation is more damaging than low temperature deformation.

  7. Mapping single-crystal dendritic microstructure and defects in nickel-base superalloys with synchrotron radiation

    Energy Technology Data Exchange (ETDEWEB)

    Husseini, Naji S. [Applied Physics Program, University of Michigan, Ann Arbor, MI 48109 (United States)], E-mail: najihuss@umich.edu; Kumah, Divine P. [Applied Physics Program, University of Michigan, Ann Arbor, MI 48109 (United States); Yi, Jian Z.; Torbet, Christopher J. [Department of Materials Science and Engineering, University of Michigan, Ann Arbor, MI 48109 (United States); Arms, Dohn A.; Dufresne, Eric M. [Advanced Photon Source, Argonne National Laboratory, Argonne, IL 60439 (United States); Pollock, Tresa M.; Wayne Jones, J. [Department of Materials Science and Engineering, University of Michigan, Ann Arbor, MI 48109 (United States); Clarke, Roy [Applied Physics Program, University of Michigan, Ann Arbor, MI 48109 (United States)

    2008-10-15

    Solidification of single-crystal nickel-base superalloys introduces large-scale segregation of constituent elements and defects such as dislocations and mosaicity. By exploiting the energy tunability and interference capabilities of high-brilliance X-ray radiation, key structural features of the dendritic single crystals were mapped over large areas. Interference and diffraction of synchrotron X-rays revealed significant misorientations between individual dendrites in the as-solidified state. For the first time this mosaic structure was quantified for an array of dendrites and correlated with the density of 'grown-in' dislocations whose density ranged from 10{sup 7} to 10{sup 8} cm{sup -2}. Absorption contrast permitted simultaneous mapping of the distribution of refractory metal additives (e.g. rhenium and tungsten), which segregated preferentially to the dendrite cores with a linear composition gradient toward the interdendritic regions. The results demonstrate that synchrotron X-ray imaging is promising for in situ studies of single-crystal structure and defects in nickel-base superalloys.

  8. Comparison of laboratory and field experience of PWSCC in Alloy 182 weld metal

    Energy Technology Data Exchange (ETDEWEB)

    Scott, P.; Meunier, M.-C.; Steltzlen, F. [AREVA NP, Tour AREVA, Paris La Defense (France); Calonne, O.; Foucault, M. [AREVA NP, Centre Technique, Le Creusot Cedex (France); Combrade, P. [ACXCOR, Saint Etienne (France); Amzallag, C. [EDF, SEPTEN, Villeurbanne (France)

    2007-07-01

    Laboratory studies of stress corrosion cracking of the nickel base weld metal, Alloy 182, in simulated PWR primary water suggest similar resistance to crack initiation and somewhat enhanced propagation rates relative to wrought Alloy 600. By contrast, field experience of cracking in the primary circuits of PWRs shows in general much better performance for Alloy 182 relative to Alloy 600 than would be anticipated from laboratory studies. This paper endeavours to resolve this apparent conundrum. It draws on the conclusions of recent research that has focussed on the role of surface finish, particularly cold work and residual stresses resulting from different fabrication processes, on the risk of initiating IGSCC in nickel base alloys in PWR primary water. It also draws on field experience of stress corrosion cracking that highlights the important role of surface finish for crack initiation. (author)

  9. Scale formation on Ni-based alloys in simulated solid oxide fuel cell interconnect environments

    Energy Technology Data Exchange (ETDEWEB)

    Ziomek-Moroz, Margaret; Cramer, Stephen D.; Holcomb, Gordon R.; Covino, Bernard S., Jr.; Bullard, Sophie J.; Singh, P. (PNNL); Windisch, C.F. (PNNL); Johnson, C.D. (NETL); Schaeffer, C. (National Energy Research Laboratory, Morgantown, WV)

    2004-11-01

    Recent publications suggest that the environment on the fuel side of the bi-polar stainless steel SOFC interconnects changes the oxidation behavior and morphology of the scale formed on the air side. The U.S. Department of Energy Albany Research Center (ARC), has examined the role of such exposure conditions on advanced nickel base alloys. Alloy formulations developed at ARC and commercial alloys were studied using X-ray diffraction (XRD) and Raman spectroscopy. The electrical property of oxide scales formed on selected alloys was determined in terms of areaspecific resistance (ASR). The corrosion behavior of ARC nickel-based alloys exposed to a dual environment of air/ H2 were compared to those of Crofer 22APU and Haynes 230.

  10. Structure-property effects of tantalum additions to nickel-base superalloys

    Science.gov (United States)

    Heckel, R. W.; Pletka, B. J.; Koss, D. A.; Jackson, M. R.

    1982-01-01

    The characterization of the effect of Ta on the structure of Ni base superalloys, the determination of the effects of Ta (structure) variations on the mechanical, thermal, and oxidation behavior, and the identification of alloying elements which have potential as substitutes for Ta are investigated. Mar M247 type alloys are emphasized; nominal and analyzed compositions of ten alloys under study are given. X-ray and composition analysis are being used to determine the partitioning of alloying elements between gamma, gamma primes, and MC (cubic) as a function of Ta content. The diffusional interactions of the Mar M247-type alloys with as cast beta + gamma alloys are studied to determine the effects of Ta on alloy/coating degradation.

  11. Thermophysical and structural study of IN 792-5A nickel based superalloy

    Directory of Open Access Journals (Sweden)

    S. Zlá

    2012-01-01

    Full Text Available The presented paper deals with study of phase transformations temperatures of nickel based superalloy IN 792-5A with application of DTA – method and use of experimental laboratory system for simultaneous thermal analysis SETARAM Setsys 18TM. Samples taken from as-received state of superalloy were heated with controlled ramp rates (1, 5, 10 and 20 °C•min-1 and immediately after melting they were cooled with the same controlled ramp rate. The samples before and after DTA-analysis were also subjected to the phase analysis with use of scanning electron microscopy on the microprobe (JCXA 733 equipped with energy dispersive analyser EDAX (EDAM 3.

  12. Microstructure Evolution of a Single Crystal Nickel-Base Superalloy During Heat Treatment and Creep

    Institute of Scientific and Technical Information of China (English)

    YANG Da-yun,JIN Tao; ZHAO Nai-ren; WANG ZHi-hui; SUN Xiao-feng; GUAN Heng-rong; HU Zhuang-qi

    2004-01-01

    Microstructure evolution of a single crystal nickel-base superalloy during heat treatment and tensile creep at1010℃ and 248 MPa for 30h was observed and analyzed. Internal stresses because of lattice mismatch between γ and γphase provided the driving force for γ shape evolution during heat treatment. More than 65 vol. % distorted cubic γ phase keeping coherency with the γ matrix precipitated after solution at 1295 ℃ for 32h. The shape of γ phase was perfectly cubic with increasing precipitate size during the two-step aging treatment. Due to the applied stress and internal stress field the continuous γ-γ lamellar structure perpendicular to the applied stress was formed after 30h tensile creep.

  13. Optimality analysis of multiplex A-TIG welding flux for nickel-base superalloy

    Institute of Scientific and Technical Information of China (English)

    Fan Chenglei; Yang Chunli; Liang Yingchun; Lin Sanbao; Yu Xiang

    2007-01-01

    Orthogonal experiment is employed to study a new kind of multiplex flux for nickel-base superalloy. This activated TIG welding flux is composed of NaF, MgF2 and CaF2, and their proportion is 5:4:1. Compared with conventional TIG welding, the penetration increases 164% by the action of the flux. Tensile test result indicates that the fracture strength of the mixed flux A-TIG weld bead is higher than base metal, and it increases along with the decrement of the welding current. The average extensibility of the weldment is beyond 100%, which means perfect ductility. Metallographs elucidate that there exist lots of deep and evenly distributed dimples on the fracture section of weld bead while on that of base metal there only exists a few shallow dimples and massive tearing ridge.

  14. Research on Laser Cladded Nickel Based Nanometer Tungsten Carbide Composite Coating

    Institute of Scientific and Technical Information of China (English)

    ZHANG Guang-jun; DAI Jian-qiang; WANG Hui-ping; YAN Min-jie; XI Wen-long; ZOU Chang-gu; GE Da-fang

    2004-01-01

    CO2 laser is adopted on the surface of austenitic stainless steel (1Cr18Ni9) to clad nickel based nanometer WC/Co composite coating. SEM, EDAX, XRD, AFM and Scratch Testers are adopted to conduct analysis and research on the microstructure, composition, phase and bonding strength of the coating. Results indicate that the microstructure of coating is metallurgically bonded with stainless steel base, eliminating porosities and cracks. The coating has a considerable quantity of nanometer particles visible with a granularity ≤ 100nm under a nanoscope atomic microscope. The bonding strength of the laser cladded coating is remarkably improved respectively compared with conventional hot-sprayed coating and spray welding. The nanometer effect of nanometer WC/Co introduced into the coating plays an important role in the laser cladding processes.

  15. Research on Laser Cladded Nickel Based Nanometer Tungsten Carbide Composite Coating

    Institute of Scientific and Technical Information of China (English)

    ZHANGGuang-jun; DAIJian-qiang; WANGHui-ping; YANMin-jie; XIWen-long; ZOUChang-gu; GEDa-fang

    2004-01-01

    CO2 laser is adopted on the surface of austenitic stainless steel (1Cr18Ni9) to clad nickel based nanometer WC/Co composite coating. SEM, EDAX, XRD, AFM and Scratch Testers are adopted to conduct analysis and research on the microstructure, composition, phase and bonding strength of the coating. Results indicate that the microstructure of coating is metallurgically bonded with stainless steel base, eliminating porosities and cracks. The coating has a considerable quantity of nanometer particles visible with a granularity ≤100nm under a nanoscope atomic microscope. The bonding strength of the laser cladded coating is remarkably improved respectively compared with conventional hot-sprayed coating and spray welding. The nanometer effect of nanometer WC/Co introduced into the coating plays an important role in the laser cladding processes.

  16. Hot corrosion behavior of the spray-formed nickel-based superalloy

    Science.gov (United States)

    Xia, Min; Gu, Tian-Fu; Jia, Chong-Lin; Ge, Chang-Chun

    2016-12-01

    An investigation of low temperature hot corrosion is carried out on a spray-formed nickel-based superalloy FGH100 pre-coated with Na2SO4-NaCl at 700 °C for 100 h. Mass gain measurement, x-ray diffraction, scanning electron microscopy, and energy dispersive x-ray spectroscopy are used to study the corrosion behavior. Results reveal that corrosion behavior follows a sequence, that is, first rapidly proceeding, then gradually slowing down, and finally forming an outer layer composed of different types of oxides and an inner layer mainly comprised of sulfides. In-depth analysis reveals that the hot corrosion of FGH100 is a combined effect of oxidation-sulfidation and transfer of oxides.

  17. Fabrication of directional solidification components of nickel-base superalloys by laser metal forming

    Institute of Scientific and Technical Information of China (English)

    Liping Feng; Weidong Huang; Darong Chen; Xin Lin; Haiou Yang

    2004-01-01

    Straight plates, hollow columns, ear-like blade tips, twist plates with directional solidification microstructure made of Rene 95 superalloys were successfully fabricated on Nickel-base superalloy and DD3 substrates, respectively. The processing conditions for production of the parts with corresponding shapes were obtained. The fabrication precision was high and the components were compact. The solidification microstructure of the parts was analyzed by optical microscopy. The results show that the solidification microstructure is composed of columnar dendrites, by epitaxial growth onto the directional solidification substrates. The crystallography orientation of the parts was parallel to that of the substrates. The primary arm spacing was about 10 μm, which is in the range of superfine dendrites, and the secondary arm was small or even degenerated. It is concluded that the laser metal forming technique provides a method to manufacture directional solidification components.

  18. The effects of thermomechanical history on the microstructure of a nickel-base superalloy during forging

    Energy Technology Data Exchange (ETDEWEB)

    Gardner, S., E-mail: 485354@swansea.ac.uk [College of Engineering, Bay Campus, Swansea University, Swansea SA1 8EN (United Kingdom); Li, W. [Rolls-Royce plc, PO Box 31, Derby DE24 8BJ (United Kingdom); Coleman, M. [College of Engineering, Bay Campus, Swansea University, Swansea SA1 8EN (United Kingdom); Johnston, R., E-mail: r.johnston@swansea.ac.uk [College of Engineering, Bay Campus, Swansea University, Swansea SA1 8EN (United Kingdom)

    2016-06-21

    The effect of thermo-mechanical history on hot compression behaviour and resulting microstructures of a nickel base superalloy is presented. Hot compression tests were carried out on HAYNES® 282® specimens to varying strains from 0.1 to 0.8. Both single pass and multi-pass tests were completed. 60 min inter-pass times were utilized to accurately replicate industrial forging practices. The effect of dynamic, metadynamic and static recrystallization during inter-pass times on flow stress was investigated. The resulting microstructures were analysed using scanning electron, optical microscopy and EBSD to relate grain size and homogeneity with flow stress data. The study showed a negligible difference between multi-pass and single pass tests for strain increments above 0.2. Therefore, when modelling similar low strain and strain rate forging processes in HAYNES® 282®, previous forging steps can be ignored.

  19. Temperature dependence of gamma-gamma prime lattice mismatch in nickel-base superalloys

    Science.gov (United States)

    Nathal, M. V.; Mackay, R. A.; Garlick, R. G.

    1985-01-01

    High temperature X-ray diffraction techniques were used to determine the gamma-gamma prime lattice mismatch of three different nickel-base superalloys at temperatures between 18 and 1000 C. The measurements were performed on oriented single-crystal disks which had been aged to produce a semicoherent gamma-gamma prime structure. The thermal expansion of the lattice parameters of the gamma and gamma-prime phases was described by a second-order polynomial expression. The expansion of the gamma-prime phase was consistently smaller than that of the gamma phase, which caused the lattice mismatch to become more negative at higher temperatures. It was also shown that high values of lattice mismatch resulted in increased rates of directional gamma-prime coarsening during elevated temperature creep exposure.

  20. Factors affecting the corrosion fatigue life in nickel based superalloys for disc applications

    Directory of Open Access Journals (Sweden)

    Rosier Hollie

    2014-01-01

    Full Text Available The nickel based superalloy 720Li is employed in the gas turbine due to its mechanical performance at elevated temperature. A comprehensive assessment of the materials behaviour under representative service conditions is reported to address the drive for ever increasing temperatures and more arduous environmental exposure. Fatigue experiments have been performed in an air and air/SOx environment at 700 ∘C containing a mixed salt as a contaminant. There is an intimate relationship between local salt level (flux, stress level and stress state, i.e. static or cyclic. The interaction with these variables with the work hardened layer present on the surface of all tested specimens as a result of the shot peening process directly affects the crack initiation process. If specific conditions of environment and stress are achieved, a significant reduction in fatigue life is observed.

  1. Quantitative evaluation of carbides in nickel-base superalloy MAR-M247

    Science.gov (United States)

    Szczotok, A.

    2011-05-01

    It has been established that carbides in superalloys serve three functions. Fine carbides precipitated in the matrix give strengthening results. Carbides also can tie up certain elements that would otherwise promote phase instability during service. Grain boundary carbides prevent or retard grain-boundary sliding and strengthen the grain boundary, which depends significantly on carbide shape, size and distribution. Various types of carbides are possible, depending on superalloy composition and processing. In the paper optical and scanning electron microscopy investigations of carbides occurring in specimens of the polycrystalline nickel-base superalloy MAR-M247 were carried out. Conditions of carbides revealing and microstructure images acquisition have been described. Taking into consideration distribution and morphology of the carbides in matrix a method of quantitative description of Chinese script-like and blocky primary carbides on the basis of image analysis was proposed.

  2. Towards low-friction and wear-resistant plasma sintering dies via plasma surface co-alloying CM247 nickel alloy with V/Ag and N

    Directory of Open Access Journals (Sweden)

    Zhang Zhenxue

    2015-01-01

    Full Text Available Nickel based superalloys have good oxidation and creep resistance and hence they can function under high mechanical stress and high temperatures. However, their undesirable tribological behaviour is the major technical barrier to the challenging high-temperature, lubricant-free plasma sintering tool application. In this study, nickel based CM247 superalloy surfaces were co-alloyed using innovative active screen plasma technology with both interstitial element (e.g. N and substitutional alloying elements (e.g. V and Ag to provide a synergy effect to enhance its tribological properties. The tribological behaviour of the plasma co-alloyed CM247 superalloy surfaces were fully evaluated using reciprocal and pin-on-disc tribometers at temperatures from room temperature to 600 ∘C. The experimental results demonstrate that the co-alloyed surface with N, Ag and V can effectively lower the friction coefficient, which is expected to help demoulding during lubricant-free plasma sintering.

  3. Misorientation related microstructure at the grain boundary in a nickel-based single crystal superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Ming; Zhuo, Longchao [National Center for Electron Microscopy in Beijing, School of Materials Science and Engineering, The State Key Laboratory of New Ceramics and Fine Processing, Laboratory of Advanced Materials (MOE), Tsinghua University, Beijing 100084 (China); Liu, Zhanli [Applied Mechanics Lab, School of Aerospace, Tsinghua University, Beijing 100084 (China); Lu, Xiaogang [School of Materials Science and Engineering, Shanghai University, Shanghai (China); Shi, Zhenxue; Li, Jiarong [Science and Technology on Advanced High Temperature Structural Materials Laboratory, Beijing Institute of Aeronautical Materials, Beijing 100095 (China); Zhu, Jing, E-mail: jzhu@mail.tsinghua.edu.cn [National Center for Electron Microscopy in Beijing, School of Materials Science and Engineering, The State Key Laboratory of New Ceramics and Fine Processing, Laboratory of Advanced Materials (MOE), Tsinghua University, Beijing 100084 (China)

    2015-07-29

    The mechanical properties of nickel-based single crystal superalloys deteriorate with increasing misorientation, thus the finished product rate of the casting of single crystal turbine airfoils may be reduced due to the formation of grain boundaries especially when the misorientation angle exceeds to some extent. To this day, evolution of the microstructures at the grain boundaries with misorientation and the relationship between the microstructures and the mechanical properties are still unclear. In this work a detailed characterization of the misorientation related microstructure at the grain boundary in DD6 single crystal superalloy has been carried out using scanning electron microscopy (SEM) and transmission electron microscopy (TEM) techniques; the elemental distribution at the grain boundaries has been analyzed by energy dispersive (EDS) X-ray mapping; and the effect of precipitation of μ phases at the grain boundary on the mechanical property has been evaluated by finite element calculation. It is shown that the proportion of γ phase at the grain boundaries decreases, while the proportion of γ′ phase at the grain boundaries increases with increasing misorientation; the μ phase is precipitated at the grain boundaries when the misorientation angle exceeds about 10° and thus it could lead to a dramatic deterioration of the mechanical properties, as well as that the enrichment of Re and W gradually disappears as the misorientation angle increases. All these factors may result in the degradation of the mechanical properties at the grain boundaries as the misorientation increases. Furthermore, the finite element calculation confirms that precipitation of μ phases at the grain boundary is responsible for the significant deterioration of the mechanical properties when the misorientation exceeds about 10°. This work provides a physical imaging of the microstructure for understanding the relationship between the mechanical properties and the misorientation

  4. Hot Corrosion Behaviour of Detonation Gun Sprayed Al2O3-40TiO2 Coating on Nickel Based Superalloys at 900°C

    Directory of Open Access Journals (Sweden)

    N. K. Mishra

    2014-01-01

    Full Text Available Hot corrosion is the major degradation mechanism of failure of boiler and gas turbine components. These failures occur because of the usage of wide range of fuels such as, coal and oil at the elevated temperatures. Nickel based superalloys having excellent mechanical strength and creep resistance at elevated temperature are used under such environment but they lack resistance to hot corrosion at high temperature. To overcome these problems hot corrosion resistant coatings are deposited on these materials. In the current investigation Al2O3-40%TiO2 powder has been deposited on Superni 718 and AE 435 superalloys by Detonation Gun method. The hot corrosion performance of Al2O3-40%TiO2 coated as well as uncoated Superni 718 and AE 435 alloys has been evaluated in aggressive environment Na2SO4-82%Fe2(SO43 under cyclic conditions at an elevated temperature of 900°C. The kinetics of the corrosion is approximated by weight change measurements made after each cycle for total duration of 50 cycles. Scanning electron microscopy was used to characterize the hot corrosion products. The coated samples imparted better hot corrosion resistance than the uncoated ones. The AE 435 superalloy performed better than Superni 718 for hot corrosion in a given environment.

  5. Resistance of a directionally solidified gamma/gamma prime-delta eutectic alloy to recrystallization. [Ni-base alloy

    Science.gov (United States)

    Tewari, S. N.; Scheuermann, C. M.; Andrews, C. W.

    1976-01-01

    A lamellar nickel-base directionally-solidified eutectic gamma/gamma prime-delta alloy has potential as an advanced gas turbine blade material. The microstructural stability of this alloy was investigated. Specimens were plastically deformed by uniform compression or Brinell indentation, then annealed between 750 and 1120 C. Microstructural changes observed after annealing included gamma prime coarsening, pinch-off and spheroidization of delta lamellae, and appearance of an unidentified blocky phase in surface layers. All but the first of these was localized in severely deformed regions, suggesting that microstructural instability may not be a serious problem in the use of this alloy.

  6. The correlation between the temperature dependence of the CRSS and the formation of superlattice-intrinsic stacking faults in the nickel-base superalloy PWA 1480. [critical resolved shear stress

    Science.gov (United States)

    Milligan, Walter W.; Antolovich, Stephen D.

    1989-01-01

    The PWA 1480 nickel-base superalloy is known to exhibit a unique minimum in the critical resolved shear stress (CRSS) at about 400 C. This paper reports an observation of a deformation mechanism whose temperature dependence correlates exactly with the reduction in the CRSS. It was found that, after monotonic or cyclic deformation of PWA 1480 at 20 C, the deformation substructures typically contain high density of superlattice-intrinsic stacking faults (S-ISFs) within the gamma-prime precipitates. As the temperature of deformation is increased, the density of S-ISFs is reduced, until finally no faults are observed after deformation in the range from 400 to 705 C. The reduction in the fault density corresponds exactly to the reduction in the CRSS, and the temperature at which the fault density is zero corresponds with the minimum in the CRRS. Two possible mechanisms related to the presence of the S-ISFs in the alloy are considered.

  7. Modelling of the dynamic behaviour of hard-to-machine alloys

    OpenAIRE

    Bäker M.; Shrot A.; Leemet T.; Hokka M.; Kuokkala V.-T.

    2012-01-01

    Machining of titanium alloys and nickel based superalloys can be difficult due to their excellent mechanical properties combining high strength, ductility, and excellent overall high temperature performance. Machining of these alloys can, however, be improved by simulating the processes and by optimizing the machining parameters. The simulations, however, need accurate material models that predict the material behaviour in the range of strains and strain rates that occur in the machining proc...

  8. Creep and residual mechanical properties of cast superalloys and oxide dispersion strengthened alloys

    Science.gov (United States)

    Whittenberger, J. D.

    1981-01-01

    Tensile, stress-rupture, creep, and residual tensile properties after creep testing were determined for two typical cast superalloys and four advanced oxide dispersion strengthened (ODS) alloys. The superalloys examined included the nickel-base alloy B-1900 and the cobalt-base alloy MAR-M509. The nickel-base ODS MA-757 (Ni-16CR-4Al-0.6Y2O3 and the iron-base ODS alloy MA-956 (Fe-20Cr-5Al-0.8Y2O3) were extensively studied, while limited testing was conducted on the ODS nickel-base alloys STCA (Ni-16Cr-4.5Al-2Y2O3) with a without Ta and YD-NiCrAl (Ni-16Cr-5Al-2Y2O3). Elevated temperature testing was conducted from 114 to 1477 K except for STCA and YD-NiCrAl alloys, which were only tested at 1366 K. The residual tensile properties of B-1900 and MAR-M509 are not reduced by prior creep testing (strains at least up to 1 percent), while the room temperature tensile properties of ODS nickel-base alloys can be reduced by small amounts of prior creep strain (less than 0.5 percent). The iron-base ODS alloy MA-956 does not appear to be susceptible to creep degradation at least up to strains of about 0.25 percent. However, MA-956 exhibits unusual creep behavior which apparently involves crack nucleation and growth.

  9. Crystallographic, microstructure and mechanical characteristics of dynamically processed IN718 superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Sharma, A.D., E-mail: ads.hpu@gmail.com [Department of Physics, Himachal Pradesh University, Shimla 171005 (India); Sharma, A.K. [Terminal Ballistics Research Laboratory, Chandigarh 160030 (India); Thakur, N. [Department of Physics, Himachal Pradesh University, Shimla 171005 (India)

    2014-06-01

    Highlights: • Measurement of detonation velocity and compaction of powder are achieved together. • A plastic explosive detonation results into dense compacts without grain-growth. • We have studied crystallographic, micromechanical and microstructural features. • The results show no segregation within the compacts. • Density (98%), microhardness (470 ± 3)H{sub v}, microstrain (0.3%), UTS (806 MPa) are obtained. - Abstract: Dynamic consolidation of IN718 superalloy powder without grain-growth and negligible density gradient is accomplished through explosively generated shock wave loading. The compaction of powder and measurement of detonation velocity are achieved successfully in a single-shot experiment by employing instrumented detonics. A plastic explosive having a detonation velocity of the order of 7.1 km/s in a direct proximity with superalloy powder is used for the consolidation process. The compacted specimens are examined for structural, microstructure and mechanical characteristics. X-ray diffraction (XRD) study suggests intact crystalline structure of the compacts. A small micro-strain (0.26%) is observed by using Williamson–Hall method. Wavelength dispersive spectroscopy indicates no segregation within the shock processed superalloy compacted specimens. The monoliths investigated for fractography by using field emission scanning electron microscopy (FE-SEM) show original dendritic structure accompanied by re-solidified molten regions across the interparticle boundaries. Depth-sensing indentations (at 1.96 N) on compacted specimens show excellent micro-hardness of the order of (470 ± 3)H{sub v}. Tensile and compressive strengths of the superalloy monolith are observed to be 806 and 822 MPa, respectively.

  10. LDRD Final Report - In Operando Liquid Cell TEM Characterization of Nickel-Based Electrocatalyst

    Energy Technology Data Exchange (ETDEWEB)

    Nielsen, M. H. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

    2016-11-07

    A commercial electrochemistry stage for transmission electron microscopy (TEM) was tested to determine whether to purchase one for the microscopes at Lawrence Livermore National Lab (LLNL). Deposition of a nickel-based electrocatalyst was pursued as a material system for the purpose of testing the stage. The stage was found to be problematic with recurring issues in the electrical connections and vacuum sealing, which has thus far precluded a systematic investigation of the original material system. However, the electrochemical cells purchased through this FS will allow the Lawrence Fellow (Nielsen) to continue testing the stage. Furthermore, discussions with a second vendor, which released a similar electrochemical TEM stage during the course of this FS, have resulted in an upcoming longterm loan of their stage at Lawrence Berkeley National Lab (LBNL) for testing. In addition, low-loss electron energy-loss spectroscopy (EELS) measurements on nickel-bearing electrolyte solutions led to a broader EELS investigation of solvents and salt solutions. These measurements form the basis of a manuscript in preparation on EELS measurements of the liquid phase.

  11. Study of Flow Softening Mechanisms of a Nickel-Based Superalloy With Δ Phase

    Directory of Open Access Journals (Sweden)

    Lin Y.C.

    2016-09-01

    Full Text Available The flow softening behaviors of a nickel-based superalloy with δ phase are investigated by hot compression tests over wide ranges of deformation temperature and strain rate. Electron backscattered diffraction (EBSD, optical microscopy (OM, and scanning electron microscopy (SEM are employed to study the flow softening mechanisms of the studied superalloy. It is found that the flow softening behaviors of the studied superalloy are sensitive to deformation temperature and strain rate. At high strain rate and low deformation temperature, the obvious flow softening behaviors occur. With the increase of deformation temperature or decrease of strain rate, the flow softening degree becomes weaken. At high strain rate (1s−1, the flow softening is mostly induced by the plastic deformation heating and flow localization. However, at low strain rate domains (0.001-0.01s−1, the effects of deformation heating on flow softening are slight. Moreover, the flow softening at low strain rates is mainly induced by the discontinuous dynamic recrystallization and the dissolution of δ phase (Ni3Nb.

  12. Effect of tube-electrode inner diameter on electrochemical discharge machining of nickel-based superalloy

    Directory of Open Access Journals (Sweden)

    Zhang Yan

    2016-08-01

    Full Text Available Nickel-based superalloys are widely employed in modern aircraft engines because of their excellent material characteristics, particularly in the fabrication of film cooling holes. However, the high machining requirement of a large number of film cooling holes can be extremely challenging. The hybrid machining technique of tube electrode high-speed electrochemical discharge drilling (TEHECDD has been considered as a promising method for the production of film cooling holes. Compared with any single machining process, this hybrid technique requires the removal of more complex machining by-products, including debris produced in the electrical discharge machining process and hydroxide and bubbles generated in the electrochemical machining process. These by-products significantly affect the machining efficiency and surface quality of the machined products. In this study, tube electrodes in different inner diameters are designed and fabricated, and the effects of inner diameter on the machining efficiency and surface quality of TEHECDD are investigated. The results show that larger inner diameters could effectively improve the flushing condition and facilitate the removal of machining by-products. Therefore, higher material removal efficiency, surface quality, and electrode wear rate could be achieved by increasing the inner diameter of the tube electrode.

  13. Effect of tube-electrode inner diameter on electrochemical discharge machining of nickel-based superalloy

    Institute of Scientific and Technical Information of China (English)

    Zhang Yan; Xu Zhengyang; Xing Jun; Zhu Di

    2016-01-01

    Nickel-based superalloys are widely employed in modern aircraft engines because of their excellent material characteristics, particularly in the fabrication of film cooling holes. How-ever, the high machining requirement of a large number of film cooling holes can be extremely chal-lenging. The hybrid machining technique of tube electrode high-speed electrochemical discharge drilling (TEHECDD) has been considered as a promising method for the production of film cooling holes. Compared with any single machining process, this hybrid technique requires the removal of more complex machining by-products, including debris produced in the electrical discharge machin-ing process and hydroxide and bubbles generated in the electrochemical machining process. These by-products significantly affect the machining efficiency and surface quality of the machined prod-ucts. In this study, tube electrodes in different inner diameters are designed and fabricated, and the effects of inner diameter on the machining efficiency and surface quality of TEHECDD are inves-tigated. The results show that larger inner diameters could effectively improve the flushing condi-tion and facilitate the removal of machining by-products. Therefore, higher material removal efficiency, surface quality, and electrode wear rate could be achieved by increasing the inner diam-eter of the tube electrode.

  14. Microstructural evolution and castability prediction in newly designed modern third-generation nickel-based superalloys

    Science.gov (United States)

    Naffakh-Moosavy, Homam

    2016-05-01

    The present research aims to establish a quantitative relation between microstructure and chemical composition (i.e., Ti, Al, and Nb) of newly designed nickel-based superalloys. This research attempts to identify an optimum microstructure at which the minimum quantities of γ/γ' and γ/γ″ compounds are achieved and the best castability is predicted. The results demonstrate that the highest quantity of intermetallic eutectics (i.e., 41.5wt%) is formed at 9.8wt% (Ti + Al). A significant quantity of intermetallics formed in superalloy 1 (with a composition of γ - 9.8wt% (Ti + Al)), which can deteriorate its castability. The type and morphology of the eutectics changed and the amount considerably decreased with decreasing Ti + Al content in superalloy 2 (with a composition of γ - 7.6wt% (Ti + Al), 1.5wt% Nb). Thus, it is predicted that the castability would improve for superalloy 2. The same trend was observed for superalloy 4 (with a composition of γ - 3.7wt% (Ti + Al), 4.4wt% Nb). This means that the amount of Laves increases with increasing Nb (to 4.4wt%) and decreasing Ti + Al (to 3.7wt%) in superalloy 4. The best castability was predicted for superalloy 3 (with a composition of γ - 5.7wt% (Ti + Al), 2.8wt% Nb).

  15. Nanocrystalline MgO supported nickel-based bimetallic catalysts for carbon dioxide reforming of methane

    Energy Technology Data Exchange (ETDEWEB)

    Meshkani, Fereshteh [Catalyst and Advanced Materials Research Laboratory, Chemical Engineering Department, Faculty of Engineering, University of Kashan, Kashan (Iran); Rezaei, Mehran [Catalyst and Advanced Materials Research Laboratory, Chemical Engineering Department, Faculty of Engineering, University of Kashan, Kashan (Iran); Institute of Nanoscience and Nanotechnology, University of Kashan, Kashan (Iran)

    2010-10-15

    Nanocrystalline magnesium oxide with high surface area and plate-like shape was employed as catalyst support for preparation of nickel-based bimetallic catalysts in methane reforming with carbon dioxide. The prepared samples were characterized by X-ray diffraction (XRD), N{sub 2} adsorption (BET), Temperature programmed oxidation and desorption (TPO-TPD), Thermal gravimetric and differential thermal gravimetric (TGA-DTG), H{sub 2} chemisorption and Transmission and electron microscopies (TEM and SEM) analyses. CO{sub 2}-TPD data showed the high CO{sub 2} adsorption capacity of catalysts which improves the resistance of catalysts against the carbon formation. The H{sub 2} chemisorption results also indicated that the addition of Pt to nickel catalyst improved the nickel dispersion. The obtained results revealed that the prepared catalysts showed a high activity and stability during the reaction with a low amount of deposited carbon. Addition of Pt to nickel catalyst improved both the activity and resistivity against carbon formation. (author)

  16. ADSORPTION PROPERTIES OF NICKEL-BASED MAGNETIC ACTIVATED CARBON PREPARED BY PD-FREE ELECTROLESS PLATING

    Directory of Open Access Journals (Sweden)

    Boyang Jia

    2011-02-01

    Full Text Available Nickel-based magnetic activated carbon was synthesized from coconut shell activated carbon by electroless plating with palladium-free activation. The effect of plating solution volume on metallic ratio and adsorption capacity were evaluated. The effect of metallic ratio on specific area, pore volume, and magnetic properties were investigated. The morphologies of activated carbon before and after plating were observed by SEM, and the composition of the layer was analyzed by EDS analysis. The results showed that the metallic ratio was increased with the increase of the plating solution volume. The magnetic activated carbon showed high adsorption capacity for methylene blue and a high iodine number. Those values reached 142.5 mg/g and 1035 mg/g, respectively. The specific area and pore volume decreased from 943 m2/g to 859 m2/g and 0.462 ml/g to 0.417 ml/g, respectively. And the layer was more compact and continuous when the metallic ratio reached 16.37 wt.%. In the layer, there was about 97 wt.% nickel and 3 wt.% phosphorus, which indicates that the layer was a low-phosphorus one. At the same time, magnetism was enhanced, making the product suitable for some special applications.

  17. Methane Decomposition into Carbon Fibers over Coprecipitated Nickel-Based Catalysts

    Institute of Scientific and Technical Information of China (English)

    Yan Ju; Fengyi Li; Renzhong Wei

    2005-01-01

    Decomposition of methane in the presence of coprecipitated nickel-based catalysts to produce carbon fibers was investigated. The reaction was studied in the temperature range of 773 K to 1073 K.At 1023 K, the catalytic activities of three catalysts kept high at the initial period and then decreased with the reaction time. The lifetimes of Ni-Cu-Al and Ni-La-Al catalysts are longer than that of Ni-Al catalyst. With three catalysts, the yield of carbon fibers was very low at 773 K. The yield of carbon fibers for Ni-La-Al catalyst was more than those for Ni-Al and Ni-Cu-Al catalysts. For Ni-La-Al catalyst, the elevation of temperature from 873 K up to 1073 K led gradually to an increase in the yield of carbon fibers.XRD studies on the Ni-La-Al catalyst indicate that La2NiO4 was formed. The formation of La2NiO4 is responsible for the increase in the catalytic lifetime and the yield of carbon fibers synthesized on Ni-La-Al at 773-1073 K. Carbon fibers synthesized on Ni-Al catalyst are thin, long carbon nanotubes. There are bamboo-shaped carbon fibers synthesized on Ni-Cu-Al catalyst. Carbon fibers synthesized on Ni-La-Al catalyst have large hollow core, thin wall and good graphitization.

  18. The Effect of Multi-inclined Holes on the Creep Properties of Nickel-Based Superalloy

    Science.gov (United States)

    Li, Dongfan; Wen, Zhixun; Wang, Shaofei; Liu, Chenyu; Yue, Zhufeng

    2017-07-01

    The creep properties of GH3536 nickel-based superalloy plate specimens without/with multi-inclined holes were studied under applied stress 80/90/100 MPa at 850 °, respectively. Interesting finding is focused on the inflection point, that is, both the fraction elongation and creep strain achieve the maximum value under 90 MPa. Further study is carried out by two methods: the finite element analysis (FEA) calculation and scanning electron microscope (SEM). The FEA results show that the dangerous areas appear in the regions near the end of ellipse axis along the inclined angle orientation, which is similar to the actual fracture appearances. What is more, the tiny holes and dimples are the main characters of creep fracture for multi-inclined hole specimens, whereas the creep fracture of specimens without holes is the result of growth and coalescence of voids. In addition, based on creep performance, laser drilling is better than that of the electric spark drilling, which provides a proof that the creep performance of specimens with multi-inclined holes will be better with the improvement of the drilling process.

  19. Solution and Aging of MAR-M246 Nickel-Based Superalloy

    Science.gov (United States)

    Baldan, Renato; da Silva, Antonio Augusto Araújo Pinto; Nunes, Carlos Angelo; Couto, Antonio Augusto; Gabriel, Sinara Borborema; Alkmin, Luciano Braga

    2017-02-01

    Solution and aging heat-treatments play a key role for the application of the superalloys. The aim of this work is to evaluate the microstructure of the MAR-M246 nickel-based superalloy solutioned at 1200 and 1250 °C for 330 min and aged at 780, 880 and 980 °C for 5, 20 and 80 h. The γ' solvus, solidus and liquidus temperatures were calculated with the aid of the JMatPro software (Ni database). The as-cast and heat-treated samples were characterized by SEM/EDS and SEM-FEG. The γ' size precipitated in the aged samples was measured and compared with JMatPro simulations. The results have shown that the sample solutioned at 1250 °C for 330 min showed a very homogeneous γ matrix with carbides and cubic γ' precipitates uniformly distributed. The mean γ' size of aged samples at 780 and 880 °C for 5, 20 and 80 h did not present significant differences when compared to the solutioned sample. However, a significant increasing in the γ' particles was observed at 980 °C, evidenced by the large mean size of these particles after 80 h of aging heat-treatment.

  20. Laser micro-hole drilling in thermal barrier coated nickel based superalloy

    Science.gov (United States)

    Gupta, Umashanker; Nath, A. K.; Bandyopadhyay, P. P.

    2016-09-01

    This investigation deals with laser drilling of micro holes in yttria stabilised zirconia coated nickel based superalloy using a power modulated fiber laser. The parameters taken into account are assist gas pressure, modulation frequency, pulse on time and hole inclination angle. These parameters affect the important geometrical characteristics of holes, e.g., hole diameter, hole wall smoothness, taper angle and recast layer thickness. It has been found that the assist gas pressure has a significant effect on hole entry and exit diameter, taper angle and hole wall smoothness. It has also been observed less number of pulses of higher energy produces a hole with smaller entry and exit diameter, smaller taper angle, smoother hole wall and a thin stretched recast layer (∼ 15μm). The minimum achieved hole entrance diameter, exit diameter and taper was 342 μm, 200 μm and 3.54° respectively. Off normal drilling produces a hole with elliptical entrance. The eccentricity of such holes increases with inclination angle. Thick recast layers are produced at high inclination angles.

  1. On Post-Weld Heat Treatment of a Single Crystal Nickel-Based Superalloy Joint by Linear Friction Welding

    Directory of Open Access Journals (Sweden)

    T. J. Ma

    2015-09-01

    Full Text Available Three types of post-weld heat treatment (PWHT, i.e. solution treatment + primary aging + secondary aging (I, secondary aging (II, and primary aging + secondary aging (III, were applied to a single crystal nickel-based superalloy joint made with linear friction welding (LFW. The results show that the grains in the thermomechanically affected zone (TMAZ coarsen seriously and the primary γ' phase in the TMAZ precipitates unevenly after PWHT I. The primary γ' phase in the TMAZ and weld zone (WZ precipitates insufficiently and fine granular secondary γ' phase is observed in the matrix after PWHT II. After PWHT III, the primary γ' phase precipitates more sufficiently and evenly compared to PWHTs I and II. Moreover, the grains in the TMAZ have not coarsened seriously and fine granular secondary γ' phase is not found after PWHT III. PWHT III seems more suitable to the LFWed single crystal nickel-based superalloy joints when performing PWHT.

  2. Structure and Properties of Nickel-based Surfacing on Crust Breaker Deposited by Plasma Arc Welding%打壳锤头等离子堆焊镍基涂层组织和性能

    Institute of Scientific and Technical Information of China (English)

    张国栋; 李莉; 刘念; 曹红美; 毛艳

    2014-01-01

    Nickel-based alloy coatings are deposited on the surface of crust breaker made of Q235 steel through plasma arc welding with the nickel-based powders containing 50% WC, 40% WC and 30% WC+TiC, respectively. And the microstructure, chemical composition, micro-hardness, abrasive resistance and corrosion resistance are examined on the samples investigated by using optical microscope(OM), scanning electron microscope(SEM), Vickers hardness tester and friction and wear testing machine. The microstructures of the coatings are γ-Ni solid solution and hard dispersed compound particles, such as WC, (Ti, V) C, etc. The coatings with low dilution rate possess a better metallurgical bonding with the matrix metal, and better electrolytic corrosion resistance compared with the Q235 matrix. The Nickel-based alloy coating containing 30%WC+TiC has the highest wear resistance and hot corrosion resistance in comparison with the coatings containing 50%WC and 40%WC. Therefore, the Nickel-based alloy coating layer containing 30%WC+TiC has the optimum comprehensive properties and extensive application prospect.%采用等离子堆焊技术在打壳锤头基体Q235钢表面进行堆焊,堆焊材料选用分别含有50%WC、40%WC和30%WC+TiC的复合镍基粉末。借助金相显微镜、扫描电子显微镜、显微硬度仪、摩擦磨损试验仪等仪器对所得各堆焊层的显微组织、化学成分、显微硬度、耐磨性和耐蚀性进行分析。试验结果表明,三种合金堆焊层显微组织均为γ-Ni 固溶体和弥散分布的不同形态的硬质化合物相,如WC,(Ti,V)C等。三种合金堆焊层与基体界面处冶金结合良好,堆焊层稀释率低,且与基体Q235钢相比,耐电解腐蚀性显著提高。含有30%WC+TiC的镍基合金堆焊层与含有50%WC和40%WC的镍基合金堆焊层相比,具有更高的耐磨性和抗热腐蚀性。因而含有30%WC+TiC的镍基合金堆焊层综合性能最优,能够大幅度延长打壳锤头使

  3. Recovery of Nickel from Nickel-Based Superalloy Scraps by Utilizing Molten Zinc

    Science.gov (United States)

    Yagi, Ryohei; Okabe, Toru H.

    2017-02-01

    With the purpose of developing a new process for recycling nickel (Ni) directly from superalloy scraps, a fundamental study on the extraction and separation of Ni was carried out using molten zinc (Zn) as the extraction medium. In order to examine the reaction between molten Zn and the Ni-based superalloy, superalloy samples and Zn shots were heated at 1173 K (900 °C) for 6 hours. After heating, the superalloy samples fully reacted with Zn and dissolved in molten Zn. The Zn-alloyed sample obtained by slow cooling consisted of two separated upper and lower phases. In the upper part of the sample, only Zn and the Zn-Ni alloys were found; in the lower part, an intermetallic alloy consisting of refractory metals such as rhenium (Re) and tantalum (Ta) was found. This result shows that Ni and refractory metals contained in the scrap can be separated by utilizing the density differences between the Zn-Ni alloy and the refractory metals in molten Zn. Vacuum treatment of the upper part of the Zn-alloyed sample at 1173 K (900 °C) reduced the concentration of Zn in the sample from 97.0 to 0.4 mass pct. After Zn removal, a Ni alloy containing Ni with a purity of 85.3 to 86.1 mass pct and negligible quantities (scraps without the consumption of Zn or the generation of toxic wastes solutions.

  4. A Coupled Creep-Plasticity Model for Residual Stress Relaxation of a Shot-Peened Nickel-Base Superalloy

    Science.gov (United States)

    2007-05-01

    Superalloys for Turbine Discs ,” Journal of the Minerals, Metals & Materials Society (JOM), January 1999, pp. 14-17. 48. Fecht, H., and Furrer, D...Processing of Nickel-Base Superalloys for Turbine Engine Disc Applications,” Advanced Engineering Materials, Vol. 2, No. 12, 2000, pp. 777-787. 49...and McLean, M. “Tension-Compression creep asymmetry in a turbine disc superalloy : roles of internal stress and thermal ageing,” Acta Materialia, 52

  5. Crack initiation and propagation induced by inclusions in a nickel-base P/M superalloy under fatigue load

    Institute of Scientific and Technical Information of China (English)

    ZENG Yanping; ZHANG Maicang; DONG Jianxin; ZHANG Lina; XIE Xishan

    2005-01-01

    In situ fatigue tests in special designed SEM were conducted to trace the whole process of crack initiation and propagation till to fracture in nickel-base P/M superalloy seeded inclusions. The experimental results show that non-metallic inclusions can induce crack initiation. When the inclusion size is larger than the critical one, the crack can propagate as the main crack that induces the specimen to fracture. As a result, the LCF life of the specimen decreases.

  6. Erosive Wear Behavior of Nickel-Based High Alloy White Cast Iron Under Mining Conditions Using Orthogonal Array

    Science.gov (United States)

    Yoganandh, J.; Natarajan, S.; Babu, S. P. Kumaresh

    2013-09-01

    Nihard Grade-4, a nickel-bearing cast iron widely used in slurry pumps and hydrodynamic components, is evaluated for its erosive wear response under mining conditions using a statistical approach. Experiments were conducted by varying the factors namely velocity, slurry concentration, angle of impingement, and pH in three levels, using L9 orthogonal array. Analysis of variance was used to rank the factors influencing erosive wear. The results indicate that velocity is the most influencing factor followed by the angle of impingement, slurry concentration, and pH. Interaction effects of velocity, slurry concentration, angle of impingement, and pH on erosion rate have been discussed. Wear morphology was also studied using SEM characterization technique. At lower angle (30°) of impingement, the erosion of material is by micro fracture and shallow ploughing with the plastic deformation of the ductile austenitic matrix. At the normal angle (90°) of impingement, the material loss from the surface is found because of deep indentation, forming protruded lips which are removed by means of repeated impact of the erodent.

  7. Biocorrosion investigation of two shape memory nickel based alloys: Ni-Mn-Ga and thin film NiTi.

    Science.gov (United States)

    Stepan, L L; Levi, D S; Gans, E; Mohanchandra, K P; Ujihara, M; Carman, G P

    2007-09-01

    Thin film nitinol and single crystal Ni-Mn-Ga represent two new shape memory materials with potential to be used as percutaneously placed implant devices. However, the biocompatibility of these materials has not been adequately assessed. Immersion tests were conducted on both thin film nitinol and single crystal Ni-Mn-Ga in Hank's balanced salt solution at 37 degrees C and pH 7.4. After 12 h, large pits were found on the Ni-Mn-Ga samples while thin film nitinol displayed no signs of corrosion. Further electrochemical tests on thin film nitinol samples revealed breakdown potentials superior to a mechanically polished nitinol disc. These results suggest that passivation or electropolishing of thin film nitinol maybe unnecessary to promote corrosion resistance.

  8. Inorganic Nickel-Based Nanocomposites%无机镍纳米复合材料

    Institute of Scientific and Technical Information of China (English)

    林丽娟; 周苇; 郭林

    2011-01-01

    Nanocomposites have become hot issues in the field of nanomaterials due to their unique physical and chemical properties.As an important transitional metal nanomaterial,nickel material has been widely used in magnetics,electrochemistry,catalytic chemistry and other fields.The composites of nickel and other metals or oxides with improved inherent properties would show novel properties by the synergy of composition and nanostructure.Therefore,it is of scientific significance to study the nickel-based nanocomposites.Because of the differences of the combining positions and methods for different components in various nanostructures,the progress of nickel-based nanocomposites is reviewed according to three main structures,which are core-shell structure,supported structure,and multisegment nanowires.Based on the introduction to the various synthetic methods and structures,we summarize the advantages and disadvantages of these methods and composite structures,as well as probable applications.It will be helpful for preparing other similar nanocomposites.%纳米复合材料因具有独特的物理、化学性能而成为纳米领域研究的热点。镍纳米材料作为一种重要的过渡金属纳米材料,在磁学、电化学、催化等领域具有广泛的应用。将它与其他金属、氧化物等材料复合,一方面使其固有性质得到明显改善,另一方面利用其他组成和镍基材料的协同作用,可得到具有新特性的异质材料,因此研究镍基纳米复合材料的合成具有重要的科学意义。由于纳米材料的结构不同,其复合位置和复合方式均存在不同,本文按照复合材料的结构特征,分别从核壳型、负载型、多节段纳米线3种类型对镍纳米复合材料的研究进展进行评述,在介绍这些材料的合成方法、结构特点的基础上,综述各种方法、各类结构的优缺点及应用前景,为类似复合材料的合成提供借鉴。

  9. Evaluation of the Low Heat Input Process for Weld Repair of Nickel-Base Superalloys

    Science.gov (United States)

    Durocher, J.; Richards, N. L.

    2011-10-01

    The repair of turbine blades and vanes commonly involves gas tungsten arc welding or an equivalent process, but unfortunately these components are often susceptible to heat-affected zone (HAZ) cracking during the weld repair process. This is a major problem especially in cast alloys due to their coarse-grain size and where the (Al + Ti) contents is in excess of 3-4%; vacuum brazing is also used but mainly on low stress non-rotating components such as vanes. Micro-welding has the potential to deposit small amounts of filler at low heat input levels with minimum HAZ and thus is an attractive process for depositing a quality weld. As with conventional fusion processes, the filler alloy is deposited by the generation of a low power arc between a consumable electrode and the substrate. The low heat input of this process offers unique advantages over more common welding processes such as gas tungsten arc, plasma arc, laser, and electron beam welding. In this study, the low heat input characteristic of micro-welding has been used to simulate weld repair using Inconel (IN) (Inconel and IN are trademarks of INCO Alloys International) 625, Rene (Rene is a trademark of General Electric Company) 41, Nimonic (Nimonic is a trademark of INCO Alloys International) 105 and Inconel 738LC filler alloys, to a cast Inconel 738LC substrate. The effect of micro-welding process parameters on the deposition rate, coating quality, and substrate has been investigated.

  10. Microstructure and Creep Property of a GH4169 Nickel-based Superalloy

    Directory of Open Access Journals (Sweden)

    LIU Chen

    2017-06-01

    Full Text Available By means of direct aging (DA heat treatment, creep properties measurement and microstructure observation, the microstructure and creep behaviors of the GH4169 superalloy were investigated. Results show that the microstructure of the alloy consists of γ, γ', γ" and δ phases, and the coherent interfaces exist between the phases. The creep life of the alloy at 660℃/700 MPa is predicted to be 123h, and 39h at 680℃/700MPa. Under the testing temperature and stress range, the creep activation energy of the alloy is calculated to be 588.0 kJ/mol. The deformation mechanisms of the alloy during creep are dislocation slipping and twin deformation. The granular carbides precipitated along the grain boundaries may restrain the slipping of the boundary, which is thought to be the main reason of the good creep resistance. As the creep goes on, the slipping dislocations activated within the grains are hindered and blocked by the boundaries to cause the stress concentration, which may promote the initiation and propagation of the crack occurring along the boundaries perpendicular to the stress axis, when the value of stress concentration is higher than the bonding strength of the boundaries, up to the occurrence of creep fracture. This is thought to be the fracture mechanism of alloy during creep.

  11. Aging of a New Niobium-Modified MAR-M247 Nickel-Based Superalloy

    Science.gov (United States)

    Baldan, Renato; Azevedo e Silva, Paulo Ricardo Soares; Nunes, Carlos Angelo; Coelho, Gilberto Carvalho

    2013-08-01

    MAR-M247 is a nickel-based superalloy that contains 3 wt.% Ta (weight percent of tantalum). Considering the chemical similarity between tantalum and niobium (Nb) and the lower cost of Nb, a modified MAR-M247 superalloy was produced with total replacement of Ta by Nb in this work. The samples were previously solutioned at 1260°C for 8 h and then aged at different times (between 5 and 80 h) and temperatures (between 780 and 980°C). The microstructures of the aged samples were characterized with a scanning electron microscope (SEM and FEG-SEM, both with EDS). Simulations of the MC carbide and γ' fraction and the Ta and Nb content in both MC carbide and γ' phase were performed with Thermo-Calc software (TT_Ni8 database) and simulations of the γ' growth rate and γ' mean diameter were performed with JMatPro software. MC carbide with high Hf content was observed in all the aged samples, in agreement with thermodynamic simulation results. The equilibrium γ' fraction decreases from 67 mol.% at 780°C to 52 mol.% at 980°C. Good agreement between the calculated and experimentally determined γ' particle size was also found. The growth rate of γ' at 980°C is about 8 times higher than that at 780°C and 3 times higher than that at 880°C. The hardness values do not change considerably after aging at 780 and 880°C. However, these values decrease significantly after aging at 980°C.

  12. Thermal Aging Effect on Corrosion Resistance in Fusion Boundary of A533 Gr. B and Alloy 152

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Kyoung Joon; Yoo, Seung Chang; Kim, Taeho; Ham, Junhyuk; Kim, Ji Hyun [UNIST, Ulsan (Korea, Republic of)

    2016-10-15

    Dissimilar metal weldment (DMW) is frequently used for joining low-alloy steel pressure vessel nozzles and steam generator nozzles to nickel-based wrought alloy or austenitic stainless steel components in high energy systems. This feature also significantly hinders C diffusion from the ferrite base metal to the weld metal. Until now, stress corrosion cracking has not occurred in DMWs where a High-Cr weld metal (such as Alloy 152 or Alloy 690), which is Ni-base weld metal including relative high Cr, is used as the weld metal in the weld between the nickel-based alloy and low-alloy steel. To understand the microstructure and corrosion evolution on fusion boundary between low-alloy steel and Ni-base weld metal, microstructural analysis and polarization test were performed with A533 Gr. B/Alloy 152/Alloy 690. Remarkable changes were observed in corrosion resistance and hardness at fusion boundary between low-alloy steel and Ni-base weld metal. The precipitate, which has different potential with peripheral region, can cause galvanic corrosion or pitting corrosion and is the one of hardening methods by disturbing movement of the dislocation. At initial step of heat treatment, the number of precipitates was increased. In fusion boundary between A533 Gr. B and Alloy 152, the corrosion resistance was decreased, and the hardness was increased. Next, at further step, the number of precipitates.

  13. The metallurgy of high temperature alloys

    Science.gov (United States)

    Tien, J. K.; Purushothaman, S.

    1976-01-01

    Nickel-base, cobalt-base, and high nickel and chromium iron-base alloys are dissected, and their microstructural and chemical components are assessed with respect to the various functions expected of high temperature structural materials. These functions include the maintenance of mechanical integrity over the strain-rate spectrum from creep resistance through fatigue crack growth resistance, and such alloy stability expectations as microstructural coarsening resistance, phase instability resistance and oxidation and corrosion resistance. Special attention will be given to the perennial conflict and trade-off between strength, ductility and corrosion and oxidation resistance. The newest developments in the constitution of high temperature alloys will also be discussed, including aspects relating to materials conservation.

  14. Handbook of International alloy Compositions and Designations. Volume II. Superalloys

    Science.gov (United States)

    1978-12-01

    Melted Alloys. Type VMA15: Nickel base-10% cobalt 10% tungsten 9% chromium b.5% aluminium 2.5% tantalum 1.5% hafnium 1.5% titanium vacuum melted... Aluminium Nb — Niobium C - Chromium S - Silicon D — Molybdenum T — Titanium Fe- Iron Ta - Tantalum G — Magnesium U — Copper H - Thorium V...chromium- aluminium -tungsten- molybdenum-nlobium alloy castings (Cr 11.0, AI6.0, W3.5,Mo3.0, Nb2.0) M Gr 1 (ISBN: 0 580 07218 5) 0&73

  15. Surface passivity largely governs the bioaccessibility of nickel-based powder particles at human exposure conditions.

    Science.gov (United States)

    Hedberg, Yolanda S; Herting, Gunilla; Latvala, Siiri; Elihn, Karine; Karlsson, Hanna L; Odnevall Wallinder, Inger

    2016-11-01

    The European chemical framework REACH requires that hazards and risks posed by chemicals, including alloys and metals, are identified and proven safe for humans and the environment. Therefore, differences in bioaccessibility in terms of released metals in synthetic biological fluids (different pH (1.5-7.4) and composition) that are relevant for different human exposure routes (inhalation, ingestion, and dermal contact) have been assessed for powder particles of an alloy containing high levels of nickel (Inconel 718, 57 wt% nickel). This powder is compared with the bioaccessibility of two nickel-containing stainless steel powders (AISI 316L, 10-12% nickel) and with powders representing their main pure alloy constituents: two nickel metal powders (100% nickel), two iron metal powders and two chromium metal powders. X-ray photoelectron spectroscopy, microscopy, light scattering, and nitrogen absorption were employed for the particle and surface oxide characterization. Atomic absorption spectroscopy was used to quantify released amounts of metals in solution. Cytotoxicity (Alamar blue assay) and DNA damage (comet assay) of the Inconel powder were assessed following exposure of the human lung cell line A549, as well as its ability to generate reactive oxygen species (DCFH-DA assay). Despite its high nickel content, the Inconel alloy powder did not release any significant amounts of metals and did not induce any toxic response. It is concluded, that this is related to the high surface passivity of the Inconel powder governed by its chromium-rich surface oxide. Read-across from the pure metal constituents is hence not recommended either for this or any other passive alloy.

  16. Determination of Aluminum in Nickel-Based Superalloys by Using Laser-Induced Breakdown Spectroscopy%Determination of Aluminum in Nickel-Based Superalloys by Using Laser-Induced Breakdown Spectroscopy

    Institute of Scientific and Technical Information of China (English)

    朱德华; 王茜; 倪晓武; 陈建平; 陆建

    2011-01-01

    Laser-induced breakdown spectroscopy (LIBS) was developed to detect aluminum in nickel-based superalloys (K417, GH4033, DZ125L, З ∏742y) using a non-intensified, non-gated, low-cost detection system. The precision of LIBS depends strongly on the experimental conditions. The calibration curves of Al(I)394.4 nm and Al(I)396.2 nm under the optimum experimental parameters are presented. Finally the limit of detection (LOD) for aluminum is calculated from the experimental data, which is in the range of 0.09% to 0.1% by weight.

  17. INTRODUCTION TO INCONEL ALLOY 740: AN ALLOY DESIGNED FOR SUPERHEATER TUBING IN COAL-FIRED ULTRA SUPERCRITICAL BOILERS

    Institute of Scientific and Technical Information of China (English)

    S.J. Patel

    2005-01-01

    Chinese utilities as well as those worldwide are facingincreased demand for additional electric-ity, reduced plant emissions and greater efficiency.To meet this challenge willrequire increas-ing boiler temperature,pressure and coal ashcorrosion resistance of the materials of boiler construction of future coal-fired boilers. A new nickel-based tube alloy, INCONELRalloy 740,is described aiming at meeting this challenge. Emphasis will be on describing the alloy s mechanical properties, coal-ash and steam corrosion resistance.Microstructural stability as a function of temperature and time is addressed as well as some of the early methodology employed to arrive at the current chemical composition.

  18. Investigation of Creep Feed Grinding Parameters and Heat treatment Effects on the Nickel-base Superalloys

    Institute of Scientific and Technical Information of China (English)

    Hasan Jamshidi; Sayed Ali Sadough Vanini; Alireza Attari

    2004-01-01

    The Nickel base Superalloys are the most famous complicated and useable of Superalloys to make hot zone components of the gas turbines. The complicated dimensional tolerances, specially at the root of the blade show importance of grinding processes at the production of blades root. The prediction of the effect of machining parameters on the soundness of component surface strengthening for reaching to a suitable surface finishing and avoiding from crack formation at the work part during machining operation often is not easy and feasible so needs to more industrial investigation.This research is about frame 5 blade designed by GE and made from Superalloy IN738LC has been investigated. The formation of a plastically deformed and heat affected zone during grinding of Superalloy IN738LC with a high depth of cut but slow work speed (creep feed grinding) was investigated. Parameters such as work speed, depth of cut and radial dressing speed have been considered as variables and their effects have been studied. During experimental performed, the voltage and current of motor measured and power and special energy calculated.Some samples heat-treated (of the 1176℃ for 1 hr under neutral argon gas and cooling rate of 15℃/min up to 537℃ and then air cooling) to study grains recrystallization. Other samples have been created from the roots of blades and then coated by Nickel to measure boundary layer micro-hardness. The results show that increasing work speed leads to increasing the use power. Increasing the depth of cut, by increasing material removal rate, and the radial dressing speed, by decreasing power, lead to decreasing special energy. The temperature created by grinding lead to decreasing plastic deformation and boundary layer formation. When the radial dressing speed changes from 1 to 0.6 μm/rev and other parameters are kept unchanged the roughness of surface increases and the special energy decreases. Sufficient dressing is very essential in limiting the width

  19. Magnetic and elastic anisotropy in magnetorheological elastomers using nickel-based nanoparticles and nanochains

    Science.gov (United States)

    Landa, Romina A.; Soledad Antonel, Paula; Ruiz, Mariano M.; Perez, Oscar E.; Butera, Alejandro; Jorge, Guillermo; Oliveira, Cristiano L. P.; Negri, R. Martín

    2013-12-01

    Nickel (Ni) based nanoparticles and nanochains were incorporated as fillers in polydimethylsiloxane (PDMS) elastomers and then these mixtures were thermally cured in the presence of a uniform magnetic field. In this way, macroscopically structured-anisotropic PDMS-Ni based magnetorheological composites were obtained with the formation of pseudo-chains-like structures (referred as needles) oriented in the direction of the applied magnetic field when curing. Nanoparticles were synthesized at room temperature, under air ambient atmosphere (open air, atmospheric pressure) and then calcined at 400 °C (in air atmosphere also). The size distribution was obtained by fitting Small Angle X-ray Scattering (SAXS) experiments with a polydisperse hard spheres model and a Schulz-Zimm distribution, obtaining a size distribution centered at (10.0 ± 0.6) nm with polydispersivity given by σ = (8.0 ± 0.2) nm. The SAXS, X-ray powder diffraction, and Transmission Electron Microscope (TEM) experiments are consistent with single crystal nanoparticles of spherical shape (average particle diameter obtained by TEM: (12 ± 1) nm). Nickel-based nanochains (average diameter: 360 nm; average length: 3 μm, obtained by Scanning Electron Microscopy; aspect ratio = length/diameter ˜ 10) were obtained at 85 °C and ambient atmosphere (open air, atmospheric pressure). The magnetic properties of Ni-based nanoparticles and nanochains at room temperature are compared and discussed in terms of surface and size effects. Both Ni-based nanoparticles and nanochains were used as fillers for obtaining the PDMS structured magnetorheological composites, observing the presence of oriented needles. Magnetization curves, ferromagnetic resonance (FMR) spectra, and strain-stress curves of low filler's loading composites (2% w/w of fillers) were determined as functions of the relative orientation with respect to the needles. The results indicate that even at low loadings it is possible to obtain

  20. Corrosion Behavior of Alloy 22 in Chloride Solutions Containing Organic Acids

    Energy Technology Data Exchange (ETDEWEB)

    Carranza, R M; Giordano, C M; Rodr?guez, M A; Rebak, R B

    2005-11-04

    Alloy 22 (N06022) is a nickel based alloy containing alloying elements such as chromium, molybdenum and tungsten. It is highly corrosion resistant both under reducing and under oxidizing conditions. Electrochemical studies such as electrochemical impedance spectroscopy (EIS) were performed to determine the corrosion behavior of Alloy 22 in 1M NaCl solutions at various pH values from acidic to neutral at 90 C. Tests were also carried out in NaCl solutions containing oxalic acid or acetic acid. It is shown that the corrosion rate of Alloy 22 was higher in a solution containing oxalic acid than in a solution of the same pH acidified with HCl. Acetic acid was not corrosive to Alloy 22. The corrosivity of oxalic acid was attributed to its capacity to form stable complex species with metallic cations from Alloy 22.

  1. Study of alumina-trichite reinforcement of a nickel-based matric by means of powder metallurgy

    Science.gov (United States)

    Walder, A.; Hivert, A.

    1982-01-01

    Research was conducted on reinforcing nickel based matrices with alumina trichites by using powder metallurgy. Alumina trichites previously coated with nickel are magnetically aligned. The felt obtained is then sintered under a light pressure at a temperature just below the melting point of nickel. The halogenated atmosphere technique makes it possible to incorporate a large number of additive elements such as chromium, titanium, zirconium, tantalum, niobium, aluminum, etc. It does not appear that going from laboratory scale to a semi-industrial scale in production would create any major problems.

  2. Influence of molybdenum on the creep properties of nickel-base superalloy single crystals

    Science.gov (United States)

    Mackay, R. A.; Nathal, M. V.; Pearson, D. D.

    1990-01-01

    The Mo content of an alloy series based on Ni-6 wt pct Al-6 wt pct Ta was systematically varied from 9.8 to 14.6 wt pct, in order to ascertain the influence of Mo on the creep properties of single crystals. The optimum initial gamma-gamma prime microstructure for raft development and creep strength was established in each alloy before testing. It was found that, as the Mo content increased from 9.8 to 14.0 percent, the magnitude of the lattice mismatch increased; upon reaching 14.6 percent, a degradation of mechanical properties occurred due to the precipitation of a third phase. These results suggest that small refractory metal content and initial gamma-prime variations can profoundly affect mechanical properties.

  3. Effects of Microstructural Parameters on Creep of Nickel-Base Superalloy Single Crystals

    Science.gov (United States)

    MacKay, Rebecca A.; Gabb, Timothy P.; Nathal, Michael V.

    2013-01-01

    Microstructure-sensitive creep models have been developed for Ni-base superalloy single crystals. Creep rupture testing was conducted on fourteen single crystal alloys at two applied stress levels at each of two temperatures, 982 and 1093 C. The variation in creep lives among the different alloys could be explained with regression models containing relatively few microstructural parameters. At 982 C, gamma-gamma prime lattice mismatch, gamma prime volume fraction, and initial gamma prime size were statistically significant in explaining the creep rupture lives. At 1093 C, only lattice mismatch and gamma prime volume fraction were significant. These models could explain from 84 to 94 percent of the variation in creep lives, depending on test condition. Longer creep lives were associated with alloys having more negative lattice mismatch, lower gamma prime volume fractions, and finer gamma prime sizes. The gamma-gamma prime lattice mismatch exhibited the strongest influence of all the microstructural parameters at both temperatures. Although a majority of the alloys in this study were stable with respect to topologically close packed (TCP) phases, it appeared that up to approximately 2 vol% TCP phase did not affect the 1093 C creep lives under applied stresses that produced lives of approximately 200 to 300 h. In contrast, TCP phase contents of approximately 2 vol% were detrimental at lower applied stresses where creep lives were longer. A regression model was also developed for the as-heat treated initial gamma prime size; this model showed that gamma prime solvus temperature, gamma-gamma prime lattice mismatch, and bulk Re content were all statistically significant.

  4. Creep-Rupture Behavior of Ni-Based Alloy Tube Bends for A-USC Boilers

    Science.gov (United States)

    Shingledecker, John

    Advanced ultrasupercritical (A-USC) boiler designs will require the use of nickel-based alloys for superheaters and reheaters and thus tube bending will be required. The American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code Section II PG-19 limits the amount of cold-strain for boiler tube bends for austenitic materials. In this summary and analysis of research conducted to date, a number of candidate nickel-based A-USC alloys were evaluated. These alloys include alloy 230, alloy 617, and Inconel 740/740H. Uniaxial creep and novel structural tests and corresponding post-test analysis, which included physical measurements, simplified analytical analysis, and detailed microscopy, showed that different damage mechanisms may operate based on test conditions, alloy, and cold-strain levels. Overall, creep strength and ductility were reduced in all the alloys, but the degree of degradation varied substantially. The results support the current cold-strain limits now incorporated in ASME for these alloys for long-term A-USC boiler service.

  5. Resistance of a gamma/gamma prime - delta directionally solidified eutectic alloy to recrystallization

    Science.gov (United States)

    Tewari, S. N.; Scheuermann, C. M.; Andrews, C. W.

    1975-01-01

    The lamellar directionally solidified nickel-base eutectic alloy gamma/gamma prime-delta has potential as an advanced turbine blade material. The microstructural stability of this alloy was investigated. Specimens were plastically deformed by uniform compression or Brinell indentation, then annealed between 705 and 1120 C. Microstructural changes observed after annealing included gamma prime coarsening, pinch-off and spheroidization of delta lamellae, and the appearance of an unidentified blocky phase in surface layers. All but the first of these was localized in severely deformed regions, suggesting that microstructural instability is not a serious problem in the use of this alloy.

  6. Experimental Study on Machining Shape Hole of Ni-based Super-heat-resistant Alloy

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Inconel 718 and Waspaloy, Nickel-based super-heat-resistant alloy, are high-strength, thermal-resistant and corrosion-resistant alloy that are widely used in parts of gas turbines and airplane engines. Due to their extremely tough and thermal-resistant nature, they are well known as materials that are difficult to cut. Shape holes on a disc of an aircraft engine, made of Ni-based super-heat-resistant alloy, are required with good surface integrity and geometric accuracy. This kind of shape hole is produced ...

  7. Theoretical investigation of the mechanism of tritiated methane dehydrogenation reaction using nickel-based catalysts

    Energy Technology Data Exchange (ETDEWEB)

    Dong, Liang; Li, Jiamao; Deng, Bing; Yang, Yong; Wang, Heyi [Institute of Nuclear Physics and Chemistry, China Academy of Engineering Physics, Mianyang 621900 (China); Li, Weiyi [School of Physics and Chemistry, Xihua University, Chengdu 610065 (China); Li, Shuo, E-mail: lishuo@cqut.edu.cn [School of Chemical Engineering, Chongqing University of Technology, Chongqing 400054 (China); Tan, Zhaoyi, E-mail: tanzhaoyi@caep.cn [Institute of Nuclear Physics and Chemistry, China Academy of Engineering Physics, Mianyang 621900 (China)

    2015-06-15

    Graphical abstract: - Highlights: • Four-step dehydrogenation of CT{sub 4} catalyzed by Ni to form Ni–C by releasing T{sub 2}. • The process of Ni + CT{sub 4} → NiCT{sub 2} + T{sub 2} is more achievable than that of NiCT{sub 2} → NiC + T{sub 2}. • TNiCT → T{sub 2}NiC step is the RDS with the rate constant of k = 2.8 × 10{sup 13} exp(−313,136/RT). • The hydrogen isotope effect value of k{sub H}/k{sub T} is 2.94, and k{sub D}/k{sub T} is 1.39. • CH{sub 4} and CD{sub 4} dehydrogenations are likely to occur, accompanied by the CT{sub 4} cracking. - Abstract: The mechanism of tritiated methane dehydrogenation reaction catalyzed by nickel-based catalyst was investigated in detail by density functional theory (DFT) at the B3LYP/[6-311++G(d, p), SDD] level. The computational results indicated that the dehydrogenation of tritiated methane is endothermic. The decomposition of tritiated methane catalyzed by Ni to form Ni-based carbon (Ni–C) after a four-step dehydrogenation companied with releasing tritium. After the first and second dehydrogenation steps, Ni + CT{sub 4} formed NiCT{sub 2}. After the third and fourth dehydrogenation steps, NiCT{sub 2} formed NiC. The first and second steps of dehydrogenation occurred on both the singlet and triplet states, and the lowest energy route is Ni + CT{sub 4} → {sup 1}COM → {sup 1}TS1 → {sup 3}IM1 → {sup 3}TS2 → {sup 3}IM2. The third and fourth steps of dehydrogenation occurred on both the singlet and quintet states, and the minimum energy reaction pathway appeared to be IM3 → {sup 1}TS4 → {sup 5}IM4 → {sup 5}TS5 → {sup 5}IM5 → {sup 5}pro + T{sub 2}. The fourth step of dehydrogenation TNiCT → T{sub 2}NiC was the rate-determining step of the entire reaction with the rate constant of k{sub 2} = 2.8 × 10{sup 13} exp(−313,136/RT) (in cm{sup 3} mol{sup −1} s{sup −1}), and its activation energy barrier was calculated to be 51.8 kcal/mol. The Ni-catalyzed CH{sub 4} and CD{sub 4} cracking

  8. Analysis of Grain Boundary Character in a Fine-Grained Nickel-Based Superalloy 718

    Science.gov (United States)

    Araujo, L. S.; dos Santos, D. S.; Godet, S.; Dille, J.; Pinto, A. L.; de Almeida, L. H.

    2014-11-01

    In the current work, sheets of superalloy 718 were processed via thermomechanical route by hot and cold rolling, followed by annealing below the δ phase solvus temperature and precipitation hardening to optimum strength. Grain boundary character distribution throughout the processing was mapped via EBSD and its evolution discussed. The results show that it is possible to process the alloy to a fine grain size obtaining concomitantly a considerably high proportion of special boundaries Σ3, Σ9, and Σ27. The precipitation of δ phase presented a strong grain refining role, without significantly impairing the twinning mechanism and, consequently, the Σ3, Σ9, and Σ27 boundary formations.

  9. Silver-hafnium braze alloy

    Science.gov (United States)

    Stephens, Jr., John J.; Hosking, F. Michael; Yost, Frederick G.

    2003-12-16

    A binary allow braze composition has been prepared and used in a bonded article of ceramic-ceramic and ceramic-metal materials. The braze composition comprises greater than approximately 95 wt % silver, greater than approximately 2 wt % hafnium and less than approximately 4.1 wt % hafnium, and less than approximately 0.2 wt % trace elements. The binary braze alloy is used to join a ceramic material to another ceramic material or a ceramic material, such as alumina, quartz, aluminum nitride, silicon nitride, silicon carbide, and mullite, to a metal material, such as iron-based metals, cobalt-based metals, nickel-based metals, molybdenum-based metals, tungsten-based metals, niobium-based metals, and tantalum-based metals. A hermetic bonded article is obtained with a strength greater than 10,000 psi.

  10. Strengthening of metallic alloys with nanometer-size oxide dispersions

    Science.gov (United States)

    Flinn, J.E.; Kelly, T.F.

    1999-06-01

    Austenitic stainless steels and nickel-base alloys containing, by wt. %, 0.1 to 3.0% V, 0.01 to 0.08% C, 0.01 to 0.5% N, 0.05% max. each of Al and Ti, and 0.005 to 0.10% O, are strengthened and ductility retained by atomization of a metal melt under cover of an inert gas with added oxygen to form approximately 8 nanometer-size hollow oxides within the alloy grains and, when the alloy is aged, strengthened by precipitation of carbides and nitrides nucleated by the hollow oxides. Added strengthening is achieved by nitrogen solid solution strengthening and by the effect of solid oxides precipitated along and pinning grain boundaries to provide temperature-stabilization and refinement of the alloy grains. 20 figs.

  11. ADVANCED NICKEL-BASED AND NICKEL-IRON-BASED SUPERALLOYS FOR CIVIL ENGINEERING APPLICATIONS

    Institute of Scientific and Technical Information of China (English)

    U. Brill

    2005-01-01

    The use of high-temperature materials is especially important in power station construction,heating systems engineering, furnace industry, chemical and petrochemical industry, waste incineration plants, coal gasification plants and for flying gas turbines in civil and military aircrafts and helicopters. Particularly in recent years, the development of new processes and the drive to improve the economics of existing processes have increased the requirements significantly so that it is necessary to change from well-proven materials to new alloys. Hitherto, heat resistant ferritic steels sufficed in conventional power station constructions for temperatures up to 550℃ newly developed ferritic/martensitic steels provide sufficient strength up to about 600-620℃. In new processes, e.g. fiuidized-bed combustion of coal, process temperatures up to 900℃ occur. However, this is not the upper limit, since in combustion engines, e.g. gas turbines. Material temperatures up to 1100℃ are reached locally. Similar development trends can also be identified in the petrochemical industry and in the heat treatment and furnace engineering. The advance to ever higher material temperatures now not only has the consequence of having to use materials with enhanced high-strength properties, considerable attention now also has to be given to their chemical stability in corrosive media. Therefore not only examples of the use of high-temperature alloys for practical applications will be given but also be contributed to some general rules for material selection with regard to their high-temperature strength and corrosion resistance.

  12. Cladding Alloys for Fluoride Salt Compatibility

    Energy Technology Data Exchange (ETDEWEB)

    Muralidharan, Govindarajan [ORNL; Wilson, Dane F [ORNL; Walker, Larry R [ORNL; Santella, Michael L [ORNL; Holcomb, David Eugene [ORNL

    2011-06-01

    This report provides an overview of several candidate technologies for cladding nickel-based corrosion protection layers onto high-temperature structural alloys. The report also provides a brief overview of the welding and weld performance issues associated with joining nickel-clad nickel-based alloys. From the available techniques, two cladding technologies were selected for initial evaluation. The first technique is a line-of-sight method that would be useful for cladding large structures such as vessel interiors or large piping. The line-of-sight method is a laser-based surface cladding technique in which a high-purity nickel powder mixed into a polymer binder is first sprayed onto the surface, baked, and then rapidly melted using a high-power laser. The second technique is a vapor phase technique based on the nickel-carbonyl process that is suitable for cladding inaccessible surfaces such as the interior surfaces of heat exchangers. An initial evaluation for performed on the quality of nickel claddings processed using the two selected cladding techniques.

  13. Modelling of the dynamic behaviour of hard-to-machine alloys

    Science.gov (United States)

    Hokka, M.; Leemet, T.; Shrot, A.; Bäker, M.; Kuokkala, V.-T.

    2012-08-01

    Machining of titanium alloys and nickel based superalloys can be difficult due to their excellent mechanical properties combining high strength, ductility, and excellent overall high temperature performance. Machining of these alloys can, however, be improved by simulating the processes and by optimizing the machining parameters. The simulations, however, need accurate material models that predict the material behaviour in the range of strains and strain rates that occur in the machining processes. In this work, the behaviour of titanium 15-3-3-3 alloy and nickel based superalloy 625 were characterized in compression, and Johnson-Cook material model parameters were obtained from the results. For the titanium alloy, the adiabatic Johnson-Cook model predicts softening of the material adequately, but the high strain hardening rate of Alloy 625 in the model prevents the localization of strain and no shear bands were formed when using this model. For Alloy 625, the Johnson-Cook model was therefore modified to decrease the strain hardening rate at large strains. The models were used in the simulations of orthogonal cutting of the material. For both materials, the models are able to predict the serrated chip formation, frequently observed in the machining of these alloys. The machining forces also match relatively well, but some differences can be seen in the details of the experimentally obtained and simulated chip shapes.

  14. Modelling of the dynamic behaviour of hard-to-machine alloys

    Directory of Open Access Journals (Sweden)

    Bäker M.

    2012-08-01

    Full Text Available Machining of titanium alloys and nickel based superalloys can be difficult due to their excellent mechanical properties combining high strength, ductility, and excellent overall high temperature performance. Machining of these alloys can, however, be improved by simulating the processes and by optimizing the machining parameters. The simulations, however, need accurate material models that predict the material behaviour in the range of strains and strain rates that occur in the machining processes. In this work, the behaviour of titanium 15-3-3-3 alloy and nickel based superalloy 625 were characterized in compression, and Johnson-Cook material model parameters were obtained from the results. For the titanium alloy, the adiabatic Johnson-Cook model predicts softening of the material adequately, but the high strain hardening rate of Alloy 625 in the model prevents the localization of strain and no shear bands were formed when using this model. For Alloy 625, the Johnson-Cook model was therefore modified to decrease the strain hardening rate at large strains. The models were used in the simulations of orthogonal cutting of the material. For both materials, the models are able to predict the serrated chip formation, frequently observed in the machining of these alloys. The machining forces also match relatively well, but some differences can be seen in the details of the experimentally obtained and simulated chip shapes.

  15. Stress corrosion cracking of several high strength ferrous and nickel alloys

    Science.gov (United States)

    Nelson, E. E.

    1971-01-01

    The stress corrosion cracking resistance of several high strength ferrous and nickel base alloys has been determined in a sodium chloride solution. Results indicate that under these test conditions Multiphase MP35N, Unitemp L605, Inconel 718, Carpenter 20Cb and 20Cb-3 are highly resistant to stress corrosion cracking. AISI 410 and 431 stainless steels, 18 Ni maraging steel (250 grade) and AISI 4130 steel are susceptible to stress corrosion cracking under some conditions.

  16. Corrosion behavior of nickel-containing alloys in artificial sweat.

    Science.gov (United States)

    Randin, J P

    1988-07-01

    The corrosion resistance of various nickel-containing alloys was measured in artificial sweat (perspiration) using the Tafel extrapolation method. It was found that Ni, CuNi 25 (coin alloy), NiAl (colored intermetallic compounds), WC + Ni (hard metal), white gold (jewelry alloy), FN42 and Nilo Alby K (controlled expansion alloys), and NiP (electroless nickel coating) are in an active state and dissolve readily in oxygenated artificial sweat. By contrast, austenitic stainless steels, TiC + Mo2C + Ni (hard metal), NiTi (shape-memory alloy), Hastelloy X (superalloy), Phydur (precipitation hardening alloy), PdNi and SnNi (nickel-containing coatings) are in a passive state but may pit under certain conditions. Cobalt, Cr, Ti, and some of their alloys were also investigated for the purpose of comparison. Cobalt and its alloys have poor corrosion resistance except for Stellite 20. Chromium and high-chromium ferritic stainless steels have a high pitting potential but the latter are susceptible to crevice corrosion. Ti has a pitting potential greater than 3 V. Comparison between the in vitro measurements of the corrosion rate of nickel-based alloys and the clinical observation of the occurrence of contact dermatitis is discussed.

  17. Surface Reaction Kinetics of Steam- and CO2-Reforming as Well as Oxidation of Methane over Nickel-Based Catalysts

    Directory of Open Access Journals (Sweden)

    Karla Herrera Delgado

    2015-05-01

    Full Text Available An experimental and kinetic modeling study on the Ni-catalyzed conversion of methane under oxidative and reforming conditions is presented. The numerical model is based on a surface reaction mechanism consisting of 52 elementary-step like reactions with 14 surface and six gas-phase species. Reactions for the conversion of methane with oxygen, steam, and CO2 as well as methanation, water-gas shift reaction and carbon formation via Boudouard reaction are included. The mechanism is implemented in a one-dimensional flow field description of a fixed bed reactor. The model is evaluated by comparison of numerical simulations with data derived from isothermal experiments in a flow reactor over a powdered nickel-based catalyst using varying inlet gas compositions and operating temperatures. Furthermore, the influence of hydrogen and water as co-feed on methane dry reforming with CO2 is also investigated.

  18. Study on Coke Formation and Stability of Nickel-Based Catalysts in CO2 Reforming of CH4

    Institute of Scientific and Technical Information of China (English)

    黎先财; 吴敏; 杨沂凤; 何琲

    2004-01-01

    CO2 reforming of CH4 over nickel-based catalysts was investigated by using a fixed-bed reactor. Catalytic activity and amount of carbon deposition effects by nickel loading content, rare earth promoter and promoter contents were evaluated. It is found that nickel loading as well as reaction temperature can influence the activity and carbon deposition amounts,and with the addition of rare earth promoter, it can greatly improve the catalytic activity and exert a strong effect on the anticoking performance of the catalysts. The 5.0%(mass fraction)Ni-0.75%La-BaTiO3 catalyst shows great resistance to coke formation and higher thermal stability as well as the catalytic activity.

  19. A model for life predictions of nickel-base superalloys in high-temperature low cycle fatigue

    Science.gov (United States)

    Romanoski, Glenn R.; Pelloux, Regis M.; Antolovich, Stephen D.

    1988-01-01

    Extensive characterization of low-cycle fatigue damage mechanisms was performed on polycrystalline Rene 80 and IN100 tested in the temperature range from 871 to 1000 C. Low-cycle fatigue life was found to be dominated by propagation of microcracks to a critical size governed by the maximum tensile stress. A model was developed which incorporates a threshold stress for crack extension, a stress-based crack growth expression, and a failure criterion. The mathematical equivalence between this mechanistically based model and the strain-life low-cycle fatigue law was demonstrated using cyclic stress-strain relationships. The model was shown to correlate the high-temperature low-cycle fatigue data of the different nickel-base superalloys considered in this study.

  20. Influences of processing parameters on microstructure during investment casting of nickel-base single crystal superalloy DD3

    Directory of Open Access Journals (Sweden)

    Gao Sifeng

    2012-05-01

    Full Text Available The effects of solidification variables on the as-cast microstructures of nickel-base single crystal superalloy DD3 have been investigated by using the modified Bridgman apparatus. The experiments were performed under a thermal gradient of approximately 45 K·cm-1 and at withdrawal rates ranging from 30 to 200 m·s-1. The experimental results show that the primary and secondary dendritic arm spacings (PDAS and SDAS decrease when the withdrawal rate is increased. Compared with the theoretical models of PDAS, the results are in good agreement with Trivedi’s model. The relationships of PDAS and SDAS with withdrawal rates can be described as l1 = 649.7V -0.24±0.02 and l2 = 281V -0.32±0.03, respectively. In addition, the size of the γ′ phase significantly decreases with increasing withdrawal rate.

  1. Effect of solidification rate on competitive grain growth in directional solidification of a nickel-base superalloy

    Institute of Scientific and Technical Information of China (English)

    ZHOU YiZhou; SUN XiaoFeng

    2012-01-01

    The mechanism of grain structure evolution during directional solidification is a fundamental subject in material science.Within the published research there exist conflicting views on the mechanism of grain overgrowth.To study the effect of solidification rate on grain structure evolution,bi-crystals samples were produced in a nickel-base superalloy at different solidification rates.It was found that at the convergent grain boundaries those grains better aligned with respect to the heat flux more readily overgrew neighbouring grains with misaligned orientations and the effect became more pronounced as solidification rate was increased.However,at diverging grain boundaries the rate of overgrowth was invariant to the solidification rate.These experimental results were compared with models in the literature.Thus,a better insight into competitive grain growth in directional solidification processes was obtained.

  2. Effect of cooling rate on MC carbide in directionally solidified nickel-based superalloy under high thermal gradient

    Directory of Open Access Journals (Sweden)

    Zhang Weiguo

    2012-02-01

    Full Text Available A series of directional solidification experiments have been performed to study the effect of cooling rate on the precipitation behavior of MC carbide in nickel-based superalloy under the temperature gradient of 500 K·s-1. Results reveal that the morphology of MC carbide changes from coarse block to fine strip, then to Chinese-script, and their sizes reduce gradually with the increasing of cooling rate from 2.53 K·s-1 to 36.4 K·s-1. At low cooling rates, most of these carbides are found to be located at the grain boundary and interdendritic regions, while the coupled growth of some carbides and γ matrix in the center of γ grains is occurred at high cooling rate. The main elements forming MC carbide are Ta, W, and Hf.

  3. The Microstructure of RR1000 Nickel-Base Superalloy: The FIB-SEM Dual-Beam Approach

    Science.gov (United States)

    Croxall, S. A.; Hardy, M. C.; Stone, H. J.; Midgley, P. A.

    Nickel-base superalloys are aerospace materials that exhibit exceptional mechanical properties and corrosion resistance at very high temperatures. RR1000 is used in discs in gas turbine engines, where temperatures reach in excess of 650°C with high mechanical stresses. Study of the microstructure at the micron and sub-micron level has conventionally been undertaken using scanning electron microscope images, often meaning the underlying 3D microstructure can be inferred only with additional knowledge. Using a dual-beam workstation, we are able to interrogate directly the 3D microstructure using a serial sectioning approach. The 3D data set, typically (10µm)3 in volume, reveals microstructural detail with lateral resolution of circa 8nm and a depth resolution dictated by the slice thickness, typically 50nm. Morphological and volumetric analysis of the 3D reconstruction of RR1000 superalloy reveals microstructural details hitherto unseen.

  4. Fatigue Crack Growth Behavior of Nickel-base Superalloy Haynes 282 at 550-750 °C

    Science.gov (United States)

    Rozman, K. A.; Kruzic, J. J.; Hawk, J. A.

    2015-08-01

    The fatigue crack growth rates for nickel-based superalloy Haynes 282 were measured at temperatures of 550, 650, and 750 °C using compact tension specimens with a load ratio of 0.1 and cyclic loading frequencies of 25 Hz and 0.25 Hz. Increasing the temperature from 550 to 750 °C caused the fatigue crack growth rates to increase from ~20 to 60% depending upon the applied stress intensity level. The effect of reducing the applied loading frequency increased the fatigue crack growth rates from ~20 to 70%, also depending upon the applied stress intensity range. The crack path was observed to be transgranular for the temperatures and frequencies used during fatigue crack growth rate testing. At 750 °C, there were some indications of limited intergranular cracking excursions at both loading frequencies; however, the extent of intergranular crack growth was limited and the cause is not understood at this time.

  5. High-Temperature Oxidation Behavior of Two Nickel-Based Superalloys Produced by Metal Injection Molding for Aero Engine Applications

    Science.gov (United States)

    Albert, Benedikt; Völkl, Rainer; Glatzel, Uwe

    2014-09-01

    For different high-temperature applications like aero engines or turbochargers, metal injection molding (MIM) of superalloys is an interesting processing alternative. For operation at high temperatures, oxidation behavior of superalloys produced by MIM needs to match the standard of cast or forged material. The oxidation behavior of nickel-based superalloys Inconel 713 and MAR-M247 in the temperature interval from 1073 K to 1373 K (800 °C to 1100 °C) is investigated and compared to cast material. Weight gain is measured discontinuously at different oxidation temperatures and times. Analysis of oxidized samples is done via SEM and EDX-measurements. MIM samples exhibit homogeneous oxide layers with a thickness up to 4 µm. After processing by MIM, Inconel 713 exhibits lower weight gain and thinner oxide layers than MAR-M247.

  6. NUMERICAL STUDY OF THE NOTCH EFFECT ON THE CREEP BEHAVIOR AND LIFE OF NICKEL-BASE SINGLE CRYSTAL SUPERALLOYS

    Institute of Scientific and Technical Information of China (English)

    Q.M. Yu; Z.F. Yue

    2004-01-01

    Numerical calculations of creep damage development and life behavior of circular notched specimens of nickel-base single crystal had been performed. The creep stress distributions depend on the specimen geometry. For a small notch radius, von Mises stress has an especial distribution. The damage distribution is greatly influenced by the notch depth, notch radius as well as notch type. The creep crack initiation place is different for each notched specimen. The characteristics of notch strengthening and notch weakening depend on the notch radius and notch type. For the same notch type,the creep rupture lives decrease with the decreasing of notch radius. A creep life model has been presented for the multiaxial stress states based on the crystallographic slip system theory.

  7. The primary creep behavior of single crystal, nickel base superalloys PWA 1480 and PWA 1484

    Science.gov (United States)

    Wilson, Brandon Charles

    Primary creep occurring at intermediate temperatures (650°C to 850°C) and loads greater than 500 MPa has been shown to result in severe creep strain, often exceeding 5-10%, during the first few hours of creep testing. This investigation examines how the addition of rhenium and changes in aging heat treatment affect the primary creep behavior of PWA 1480 and PWA 1484. To aid in the understanding of rhenium's role in primary creep, 3wt% Re was added to PWA 1480 to create a second generation version of PWA 1480. The age heat treatments used for creep testing were either 704°C/24 hr. or 871°C/32hr. All three alloys exhibited the presence of secondary gamma' confirmed by scanning electron microscopy and local electrode atom probe techniques. These aging heat treatments resulted in the reduction of the primary creep strain produced in PWA 1484 from 24% to 16% at 704°C/862 MPa and produced a slight dependence of the tensile properties of PWA 1480 on aging heat treatment temperature. For all test temperatures, the high temperature age resulted in a significant decrease in primary creep behavior of PWA 1484 and a longer lifetime for all but the lowest test temperature. The primary creep behavior of PWA 1480 and PWA 1480+Re did not display any significant dependence on age heat treatment. The creep rupture life of PWA 1480 is greater than PWA 1484 at 704°C, but significantly shorter at 760°C and 815°C. PWA 1480+Re, however, displayed the longest lifetime of all three alloys at both 704°C and 815°C (PWA 1480+Re was not tested at 760°C). Qualitative TEM analysis revealed that PWA 1484 deformed by large dislocation "ribbons" spanning large regions of material. PWA 1480, however, deformed primarily due to matrix dislocations and the creation of interfacial dislocation networks between the gamma and gamma' phases. PWA 1480+ contained stacking faults as well, though they acted on multiple slip systems generating work hardening and forcing the onset of secondary creep. X

  8. Environmental effect of S02-bearing atmosphere on the creep fatigue failure of aluminide-coated MM-002 nickel-base superalloy at 870°C

    CSIR Research Space (South Africa)

    Aghion, E

    1995-04-15

    Full Text Available High-temperature low-cycle fatigue (HTLCF) failure mechanisms of aluminide-coated MAR-M002 nickel-base superalloy in air, argon and Ar+5% SO2 atmospheres were investigated at 870°C. The loading conditions were constant and consisted of creep tension...

  9. Hydrogen production in a microbial electrolysis cell with nickel-based gas diffusion cathodes

    Energy Technology Data Exchange (ETDEWEB)

    Manuel, M.-F.; Guiot, S.R.; Tartakovsky, B. [Biotechnology Research Institute, National Research Council of (Canada); Neburchilov, V.; Wang, H. [Institute for Fuel Cell Innovation, National Research Council of (Canada)

    2010-09-01

    Gas diffusion cathodes with Ni alloy and Ni catalysts manufactured by chemical deposition were tested for H{sub 2} production in a microbial electrolysis cell (MEC). In a continuous flow MEC, multi-component cathodes containing Ni, Mo, Cr, and Fe, at a total catalyst load of 1 mg cm{sup -2} on carbon support demonstrated stable H{sub 2} production at rates of 2.8-3.7 L L{sub R}{sup -1} d{sup -1} with only 5% methane in the gas stream. Furthermore, a Ni-only gas diffusion cathode, with a Ni load of 0.6 mg cm{sup -2}, demonstrated a H{sub 2} production rate of 4.1 L L{sub R}{sup -1} d{sup -1}. Overall, H{sub 2} production was found to be proportional to the Ni load implying that inexpensive gas diffusion cathodes prepared by chemical deposition of Ni can be successfully used for continuous production of H{sub 2} in a MEC. (author)

  10. Effect of Heating Rate on the Pressureless Sintering Densification of a Nickel-Based Superalloy

    Science.gov (United States)

    Levasseur, David; Brochu, Mathieu

    2016-05-01

    Pressureless sintering of Inconel 718 has important technological applications for the densification of metal injection molding or additive manufacturing of parts with powder/binder systems. The effect of heating rates ranging from 15 to 200 K/minute on the sintering behavior of fine (-325 mesh) Inconel 718 powders was studied using the master sintering curve (MSC) concept. A pressureless pulsed electric current sintering setup was used to heat samples. The temperature at the onset of sintering increased as the heating rate increased. The formation of a supersolidus liquid fraction was shifted toward higher temperatures for increased heating rates. The apparent activation energy of sintering was obtained by least squares fitting of the sintering data to the MSC and was in good agreement with the lattice diffusion activation energy of the alloying elements present in Inconel 718. The MSC followed different kinetics for low heating rates (≤50 K/minute) and high heating rates (≥75 K/minute), and these differences were related to liquation kinetics.

  11. Characterization of the Micro-Welding Process for Repair of Nickel Base Superalloys

    Science.gov (United States)

    Durocher, J.; Richards, N. L.

    2007-12-01

    Micro-welding is a low-heat input process whereby a metal or cermet, is deposited by the generation of a low-power arc between a consumable electrode and a substrate. The low-heat input of this process offers unique advantages over more common welding processes such as gas tungsten arc, plasma arc, laser, and electron beam welding. At present, the repair of turbine blades and vanes commonly involves gas tungsten arc welding and these components are susceptible to heat affected zone cracking during the weld repair process; vacuum brazing is also used but mainly on low-stress components such as stators. In this study, the low-heat input characteristic of micro-welding has been utilized to simulate repair of Inconel (Trade Mark of Special Metals) 625, Inconel 718, and Inconel 722 filler alloys to a cast Inconel 738 substrate. The effect of micro-welding process parameters on the deposition rate, coating quality, and substrate has been investigated.

  12. Environment assisted crack growth in nickel-base superalloys at elevated temperature

    Science.gov (United States)

    Evans, Jeffrey Lee

    The environmental effect on the fatigue crack growth rate of Ni-base superalloys at elevated temperature was evaluated in this study. A set of crack growth tests was performed on the turbine disk alloy ME3 at 704°C (1300°F) in vacuum and in air at 0 and 10 second hold times using two microstructures developed with two different cooling rates from the solution heat treat temperature. Fatigue crack growth tests were also conducted at 25°C (77°F) with the two microstructures. Also, a set of oxidation experiments was conducted in order to evaluate the high temperature oxidation behavior of ME3. The microstructure was analyzed and the main differences between the two cooling rates were in the amounts of minor phase particles and size of secondary gamma prime particles. The crack growth rate results suggest that there is no measurable effect of environment or microstructure at room temperature. For the tests conducted in air at elevated temperature, both hold time and microstructural effects were evident. A coupling effect was also observed between the microstructure and the environment. The samples that were slow cooled, and had larger secondary gamma prime particles, had slower crack growth rates and less intergranular fracture in air than the fast cooled samples. A possible explanation for this would be excess free chromium available along grain boundaries due to its low solubility in gamma prime, providing for greater oxidation resistance. An elevated temperature fatigue crack growth rate model for Ni-base superalloys is also proposed.

  13. Solutioning and Aging of MAR-M247 Nickel-Based Superalloy

    Science.gov (United States)

    Baldan, Renato; da Rocha, Rafaela Lisboa Pereira; Tomasiello, Rafael Bogado; Nunes, Carlos Angelo; da Silva Costa, Alex Matos; Barboza, Miguel Justino Ribeiro; Coelho, Gilberto Carvalho; Rosenthal, Ruben

    2013-09-01

    Despite the existence of previous studies on the heat treatment of the MAR-M247 superalloy, there is a lack of microstructural characterization data that support the heat-treatment conditions that are proposed in this study. Thus, the aim of this study is to investigate the changes in microstructure that occur in this alloy when subjected to different solutioning and aging heat treatments. Thermodynamic calculations and differential thermal analysis guided the experimental design and the analysis of experimental results. The MAR-M247 superalloy was produced via vacuum induction melting and investment casting. The samples were solutioned between 1185 and 1270 °C and aged between 770 and 980 °C. The as-cast and heat-treated samples were characterized using scanning electron microscopy in backscattered electron and secondary electron modes. Thermodynamic calculations have shown that the minimum solutioning temperature is approximately 1220 °C, occurring in a γ + MC + MB2 three-phase field (M = metal). The samples were solutioned at 1250 °C for 310 min before aging heat treatment. During solutioning the carbide composition is the MC phase shifts to higher hafnium (Hf) and lower tantalum (Ta) content, which is in agreement with the thermodynamics calculations. After solutioning, residual aluminum (Al) segregation leads to the formation of large γ' particles in certain regions of the material following one-step aging heat treatment at 770 and 870 °C. However, a nearly uniform size distribution of γ' particles was observed after aging at 980 °C as well as after double aging heat treatment at 980 °C for 300 min + 870 °C for 1200 min.

  14. Study on surface defects in milling Inconel 718 super alloy

    Energy Technology Data Exchange (ETDEWEB)

    Chang, Liu; Chengzu, Ren; Guofeng, Wang; Yinwei, Yang; Lu, Zhang [Tianjin University, Tianjin (China)

    2015-04-15

    Nickel-based alloys have been extensively used as critical components in aerospace industry, especially in the key section of aero engine. In general, these sections are manufactured by milling process because most of them have complex forms. However, surface defects appear frequently in milling due to periodic impact force, which leads to the deterioration of the fatigue life. We conducted milling experiments under different cutting conditions and found that four kinds of defects, i.e., tear, cavity, build up edge (BUE) and groove, commonly appear on the machined surface. Based on the observed results, the morphology and generation regime of these defects are analyzed and the carbide particle cracking is discussed to explain the appearance of the nickel alloy defects. To study the effect of the cutting parameters on the severity of these surface defects, two qualitative indicators, which are named as average number of the defects per field and average area ratio of the defects per field, are presented and the influence laws are summarized based on the results correspondingly. This study is helpful for understanding the generation mechanism of the surface defects during milling process of nickel based super alloy.

  15. Materials Properties of Modifeied Ni-Based Alloy

    Directory of Open Access Journals (Sweden)

    Kraus, L.

    2007-01-01

    Full Text Available The thermomechanical processing of NiMoCr solid solution nickel base superalloy is the way to considerably influence the grain size. As uniform coarse grain size increases the creep strength and crack growth resistance. In the work, the processing to achieve uniform recrystallized grain structure with variation of thermomechanical parameters is investigated. The creep behavior of the alloy after various hot working conditions is determined. The results of creep tests showed that creep characteristics such as strain rate and lifetime were greatly dependent on the initial hot working conditions and annealing parameters.

  16. Determination of elastic modulus in nickel alloy from ultrasonic measurements

    Indian Academy of Sciences (India)

    Nikhat Parveen; G V S Murthy

    2011-04-01

    Elastic constants relate technological, structural and safety aspects to various materials phenomena and to their fundamental interatomic forces. Hence, they are of fundamental importance in almost all engineering applications. Thus its determination is of utmost importance. The aim of the present investigation is to study the behaviour of elastic constants and the variation on heat treatment in a nickel base super alloy Nimonic 263 by ultrasonic velocity measurements. From the present study it is evident that the elastic moduli of the material are very sensitive to any minor compositional changes, resulting due to the formation of intermetallic phases on heat treatment and can be effectively monitored by ultrasonic.

  17. Influence of copper on nickel-based catalysts in the conversion of glycerol

    Energy Technology Data Exchange (ETDEWEB)

    Miranda, Barbara C.; Chimentao, Ricardo J.; Szanyi, Janos; Braga, Adriano H.; Santos, Joao Batista O.; Gispert-Guirado, Francesc; Llorca, Jordi; Medina, Francesc

    2015-05-01

    The catalytic transformation of glycerol to value-added compounds was investigated over bimetallic Ni-Cu/γ-Al2O3 catalysts with Ni/Cu atomic ratios of 8/1, 4/1, 2/1, 1/1, 1/2, 1/4, and 1/8. XPS analysis revealed that the surface composition of the catalyst exhibited progressive enrichment of Cu as its content in the catalyst increased. H2-chemisorption indicated that the total number of exposed Ni atoms decreased as the Cu content increased. As a result, deep hydrogenolysis to produce CH4 was inhibited by the addition of Cu to the Ni catalyst, yielding higher selectivity towards the dehydration products of glycerol such as hydroxyacetone. FTIR spectra of adsorbed CO reveals that Cu asserts both geometric and electronic effects on the adsorption properties of Ni. The geometrical effect is visualized by the progressive disappearance of the bridge-bound adsorbed CO on metallic Ni by the incorporation of Cu. This suggests that the deep hydrogenolysis of glycerol to CH4 formation requires an ensemble of adjacent active Ni atoms. The electronic effect of Cu on Ni is indicated by the red shift of the IR peak of adsorbed CO as the Cu content increases. The electronic interaction between Cu and Ni species was also substantiated by XANES results. HTREM revealed metal particles very well distributed on the support with particle size of 1.5 to 5 nm. The Ni-Cu samples were not a total intermetallic alloys. We also gratefully acknowledge the US Department of Energy (DOE), Office of Science, Office of Basic Energy Sciences, Chemical Sciences, Geosciences, and Biosciences Division for the support of this work. The research related to the FTIR of adsorption of CO (Proposal 48209) was performed in the Environmental Molecular Sciences Laboratory (EMSL), a national scientific user facility sponsored by the DOE Office of Biological and Environmental Research located at Pacific Northwest National Laboratory (PNNL). PNNL is operated for the US DOE by Battelle Memorial Institute under

  18. Welding of titanium and nickel alloy by combination of explosive welding and spark plasma sintering technologies

    Energy Technology Data Exchange (ETDEWEB)

    Malyutina, Yu. N., E-mail: iuliiamaliutina@gmail.com; Bataev, A. A., E-mail: bataev@adm.nstu.ru; Shevtsova, L. I., E-mail: edeliya2010@mail.ru [Novosibirsk State Technical University, Novosibirsk, 630073 (Russian Federation); Mali, V. I., E-mail: vmali@mail.ru; Anisimov, A. G., E-mail: anis@hydro.nsc.ru [Lavrentyev Institute of Hydrodynamics SB RAS, Novosibirsk, 630090 (Russian Federation)

    2015-10-27

    A possibility of titanium and nickel-based alloys composite materials formation using combination of explosive welding and spark plasma sintering technologies was demonstrated in the current research. An employment of interlayer consisting of copper and tantalum thin plates makes possible to eliminate a contact between metallurgical incompatible titanium and nickel that are susceptible to intermetallic compounds formation during their interaction. By the following spark plasma sintering process the bonding has been received between titanium and titanium alloy VT20 through the thin powder layer of pure titanium that is distinguished by low defectiveness and fine dispersive structure.

  19. Welding of titanium and nickel alloy by combination of explosive welding and spark plasma sintering technologies

    Science.gov (United States)

    Malyutina, Yu. N.; Bataev, A. A.; Mali, V. I.; Anisimov, A. G.; Shevtsova, L. I.

    2015-10-01

    A possibility of titanium and nickel-based alloys composite materials formation using combination of explosive welding and spark plasma sintering technologies was demonstrated in the current research. An employment of interlayer consisting of copper and tantalum thin plates makes possible to eliminate a contact between metallurgical incompatible titanium and nickel that are susceptible to intermetallic compounds formation during their interaction. By the following spark plasma sintering process the bonding has been received between titanium and titanium alloy VT20 through the thin powder layer of pure titanium that is distinguished by low defectiveness and fine dispersive structure.

  20. The metallographic investigation of TiAl technical alloy microstructures; Metallographische Untersuchungen der Mikrostrukturen von technischen TiAl-Legierungen

    Energy Technology Data Exchange (ETDEWEB)

    Berghof-Hasselbaecher, Ellen; Gawenda, Peter; Schmidt, Gerald; Schuetze, Michael [Karl-Winnacker-Institut der Dechema e.V., Frankfurt am Main (Germany); Diliberto, Sebastien [Laboratoire d' Electrochimie des Materiaux, UMR CNRS 7555, Paul Verlaine Univ., Metz (France); Masset, Patrick J. [Karl-Winnacker-Institut der Dechema e.V., Frankfurt am Main (Germany); Technische Univ. Bergakademie Freiberg (Germany). Dept. of Energy Process Engineering and Chemical Engineering

    2010-02-15

    Because of their good mechanical properties at high temperatures and their low density, the intermetallic TiAl phase based alloys have great potential for a use in a range of industrial applications. Having a density of about 4 g/cm{sup 3}, TiAl-alloy components are about half of that of the weight of the high temperature resistant materials currently in use (nickel based alloys or steels). Depending upon the composition and manufacturing process used, a number of different microstructures can be adjusted for these alloys. In this article, the microstructures of different Ti and TiAl alloys ({alpha}-Ti, {alpha}{sub 2}-Ti{sub 3} Al, orthorhombic Ti{sub 2}AlNb and {gamma}-TiAl) were investigated using different etchants. In addition the alloys were also characterised using other analytical methods (scanning electron microscopy, electron probe microanalyser and X-ray diffraction). (orig.)

  1. Process and Properties of IN718 Formed by High-power Fiber Laser Melting%高功率光纤激光熔化成形IN718的工艺及性能

    Institute of Scientific and Technical Information of China (English)

    刘锦辉; 刘邦涛; 谢雪冬; 袁学兵; 孟祥林

    2015-01-01

    为研究选择性激光熔化(selective laser melting,SLM)成形工艺参数对镍基高温合金IN718致密度、微观组织和显微硬度的影响,借助FORWEDO LM180型SLM成形机采用不同工艺参数制备了分析试样,通过维氏硬度测试,光学和扫描电镜观测以及X射线检测方法对试样进行了测试分析.结果表明:随激光能量密度提高(激光功率起主导作用),成形试样孔隙缺陷减少,致密度显著提高;在较大激光能量密度下,合金试样微观组织生长趋于均匀,晶粒更加细小;提高激光扫描速率,造成激光辐射和冷却时间变短,合金微观组织生长方向变化显著;SLM工艺复杂的传热特点影响试样组织形貌的复杂程度;合金试样的显微硬度随着组织细化和致密化而提高.

  2. Evaluation of powder metallurgical processing routes for multi-component niobium silicide-based high-temperature alloys

    Energy Technology Data Exchange (ETDEWEB)

    Seemueller, Hans Christoph Maximilian

    2016-03-22

    Niobium silicide-based composites are potential candidates to replace nickel-base superalloys for turbine applications. The goal of this work was to evaluate the feasibility and differences in ensuing properties of various powder metallurgical processing techniques that are capable of manufacturing net-shape turbine components. Two routes for powder production, mechanical alloying and gas atomization were combined with compaction via hot isostatic pressing and powder injection molding.

  3. Performance study of direct borohydride fuel cells employing polyvinyl alcohol hydrogel membrane and nickel-based anode

    Energy Technology Data Exchange (ETDEWEB)

    Ma, J.; Choudhury, N.A.; Sahai, Y.; Buchheit, R.G. [Department of Materials Science and Engineering, Ohio State University, Columbus, OH 43210 (United States)

    2011-10-15

    A direct borohydride fuel cell (DBFC) employing a polyvinyl alcohol (PVA) hydrogel membrane and a nickel-based composite anode is reported. Carbon-supported platinum and sputtered gold have been employed as cathode catalysts. Oxygen, air and acidified hydrogen peroxide have been used as oxidants in the DBFC. Performance of the PVA hydrogel membrane-based DBFC was tested at different temperatures and compared with similar DBFCs employing Nafion registered membrane electrolytes under identical conditions. The borohydride-oxygen fuel cell employing PVA hydrogel membrane yielded a maximum peak power density of 242 mW cm{sup -2} at 60 C. The peak power densities of the PVA hydrogel membrane-based DBFCs were comparable or a little higher than those using Nafion registered 212 membranes at 60 C. The fuel efficiency of borohydride-oxygen fuel cell based on PVA hydrogel membrane and Ni-based composite anode was found to be between 32 and 41%. The cell was operated for more than 100 h and its performance stability was recorded. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  4. Characterization of complex (B + C) diffusion layers formed on chromium and nickel-based low-carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Pertek, A.; Kulka, M

    2002-12-30

    Combined surface hardening with boron and carbon was used for low-carbon chromium and nickel-based steels. The microstructure, boron contents, carbon profiles and chosen properties of borided layers produced on the carburized steels have been examined. These complex (B+C) layers are termed borburized layers. The microhardness profiles and wear resistance of these layers have been studied. In the microstructure of the borocarburized layer two zones have been observed: iron borides (FeB+Fe{sub 2}B) and a carburized layer. The depth (70-125 {mu}m) and microhardness (1500-1800 HV) of iron borides zone have been found. The carbon content (1.2-1.94 wt.%) and microhardness (700-950 HV) beneath iron borides zone have been determined. The microhardness gradient in borocarburized layer has been reduced in comparison with the only borided layer. An increase of distance from the surface is accompanied by a decrease of carbon content and microhardness in the carburized zone. The carbon and microhardness profiles of borided, carburized and borocarburized layers have been presented. A positive influence of complex layers (B+C) on the wear resistance was determined. The wear resistance of the borocarburized layer was determined to be greater in comparison with that for only borided or only carburized layers.

  5. Effect of B, Zr, and C on Hot Tearing of a Directionally Solidified Nickel-Based Superalloy

    Science.gov (United States)

    Grodzki, J.; Hartmann, N.; Rettig, R.; Affeldt, E.; Singer, R. F.

    2016-06-01

    The effect of the minor elements B, Zr, and C on the castability of a Nickel-based γ'-strengthened superalloy has been investigated. Tube-like specimens were prepared by directional solidification where the rigid ceramic core leads to hoop stresses and grain boundary cracking. It was found that an important improvement in castability can be achieved by adjusting the minor elemental composition. Too low C (≤0.15 pct) and too high B and Zr contents (≥0.05 pct) lead to material that is very prone to solidification cracking and should be avoided. The results cannot be rationalized on the basis of the current models for solidification cracking. Instead, pronounced hot tearing is observed to occur at high amounts of γ/ γ'-eutectic and high Zr contents. The critical film stage where dendrites at the end of solidification do not touch and are separated by thin liquid films must be avoided. How Zr promotes the film stage will be discussed in the paper.

  6. Effect of Notches on Creep-Fatigue Behavior of a P/M Nickel-Based Superalloy

    Science.gov (United States)

    Telesman, Jack; Gabb, Timothy P.; Ghosn, Louis J.; Gayda, John, Jr.

    2015-01-01

    A study was performed to determine and model the effect of high temperature dwells on notched low cycle fatigue (NLCF) and notch stress rupture behavior of a fine grain LSHR powder metallurgy (PM) nickel-based superalloy. It was shown that a 90 second dwell applied at the minimum stress (min dwell) was considerably more detrimental to the NLCF lives than similar dwell applied at the maximum stress (max dwell). The short min dwell NLCF lives were shown to be caused by growth of small oxide blisters which caused preferential cracking when coupled with high concentrated notch root stresses. The cyclic max dwell notch tests failed mostly by a creep accumulation, not by fatigue, with the crack origin shifting internally to a substantial distance away from the notch root. The classical von Mises plastic flow model was unable to match the experimental results while the hydrostatic stress profile generated using the Drucker-Prager plasticity flow model was consistent with the experimental findings. The max dwell NLCF and notch stress rupture tests exhibited substantial creep notch strengthening. The triaxial Bridgman effective stress parameter was able to account for the notch strengthening by collapsing the notched and uniform gage geometry test data into a singular grouping.

  7. The potential link between high angle grain boundary morphology and grain boundary deformation in a nickel-based superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Carter, Jennifer L.W., E-mail: jennifer.w.carter@case.edu [Department of Materials Science and Engineering, The Ohio State University, Columbus, OH 44321 (United States); Sosa, John M. [Center for Accelerated Maturation of Materials, The Ohio State University, Columbus, OH 44321 (United States); Shade, Paul A. [Air Force Research Laboratory, Materials & Manufacturing Directorate, AFRL/RXCM, Wright-Patterson AFB, Dayton, OH 45433 (United States); Fraser, Hamish L. [Center for Accelerated Maturation of Materials, The Ohio State University, Columbus, OH 44321 (United States); Uchic, Michael D. [Air Force Research Laboratory, Materials & Manufacturing Directorate, AFRL/RXCM, Wright-Patterson AFB, Dayton, OH 45433 (United States); Mills, Michael J. [Department of Materials Science and Engineering, The Ohio State University, Columbus, OH 44321 (United States)

    2015-07-29

    Focused ion beam (FIB) based serial sectioning was utilized to characterize the morphology of two high angle grain boundaries (HAGB) in a nickel based superalloy, one that experienced grain boundary sliding (GBS) and the other experienced strain accumulation, during elevated temperature constant stress loading conditions. A custom script was utilized to serial section and collect ion-induced secondary electron images from the FIB-SEM system. The MATLAB based MIPAR{sup TM} software was utilized to align, segment and reconstruct 3D volumes from the sectioned images. Analysis of the 3D data indicates that the HAGB that exhibited GBS had microscale curvature that was planar in nature, and local serrations on the order of ±150 nm. In contrast, the HAGB that exhibited strain accumulation was not planar and had local serrations an order of magnitude greater than the other grain boundary. It is hypothesized that the serrations and the local grain boundary network are key factors in determining which grain boundaries experience GBS during creep deformation.

  8. Influence of orientation and temperature on the fatigue crack growth of a nickel-based directionally solidified superalloy

    Energy Technology Data Exchange (ETDEWEB)

    He, Xiaohua [AML, School of Aerospace, Tsinghua University, Beijing 100084 (China); Zhang, Yangyang [Beijing Institute of Space Launch Technology, Beijing 100084 (China); Shi, Huiji, E-mail: shihj@mail.tsinghua.edu.cn [AML, School of Aerospace, Tsinghua University, Beijing 100084 (China); Gu, Jialin [Department of Material Science, Tsinghua University, Beijing 100084 (China); Li, Changpeng [Corporate Technology, Siemens Ltd. (China); Kadau, Kai [Siemens Energy Inc., Charlotte (United States); Luesebrink, Oliver [Siemens Power Generation, Mulheim an der Ruhr (Germany)

    2014-11-17

    Fatigue crack growth (FCG) behaviors of a widely used nickel-based directionally solidified (DS) superalloy have been investigated. Standard compact tension (CT) specimens in longitudinal, transverse and diagonal directions are cast and tested at 25 °C, 600 °C and 850 °C to reveal the orientation and temperature dependence. The post-test fractography is observed through scanning electron microscope (SEM) and optical microscope (OM) to understand the underlying mechanism responsible for the fracture modes. Results indicate that cracks in all three orientations exhibit a similar propagating behavior, while the temperature shows a significant effect on the crack propagation regardless of the influence of orientation. It has been found that a higher temperature leads to a faster propagation rate in the initial stage due to the cyclic softening response of materials. However, the FCG rates of specimens at lower temperature speed up more rapidly and exceed those at higher temperature in the following stage. This is attributed to the crack closure effect induced by the oxidation at a much higher temperature. Therefore, a new model based on thermal activation is proposed to get a better ability for the FCG rate prediction of the DS superalloy under different temperatures.

  9. PREPARATION OF MICROWAVE ABSORBING NICKEL-BASED ACTIVATED CARBON BY ELECTROLESS PLATING WITH PALLADIUM-FREE ACTIVATION

    Directory of Open Access Journals (Sweden)

    Boyang Jia

    2010-08-01

    Full Text Available Nickel-based activated carbon was prepared from coconut shell activated carbon by electroless plating with palladium-free activation. The materials were characterized by scanning electron microscopy (SEM, X-ray energy dispersion spectroscopy (EDS, vibrating sample magnetometry (VSM, and vector network analyzer, respectively. The results show that the surface of the activated carbon was covered by a Ni-P coating, which was uniform, compact, and continuous and had an obvious metallic sheen. The content of P and Ni was 2.73% and 97.27% in the coating. Compared with the untreated activated carbon, the real permeability μ′ and imaginary permeability μ″ of Ni-based activated carbon became greater, whereas the real permittivity ε′ and imaginary permittivity ε″ became smaller. Also, the plated activated carbon was magnetic, making it suitable for some special applications. In general, the method reported here might be a feasible procedure to coat activated carbon with other magnetic metals, which may find application in various areas.

  10. Resistivity-Microstructure Relationships in Nickel Base Superalloys Used in Gas Turbine Engines for Power Generation and as Interconnects in Solid Oxide Fuel Cells

    Energy Technology Data Exchange (ETDEWEB)

    Gerhardt, Rosario A. [Georgia Inst. of Technology, Atlanta, GA (United States)

    2012-02-20

    This report summarizes the results accomplished during this 3-year with funds from this grant. The most important new contribution was the development of a microstructural model, based on analysis of the small angle scattering spectra that can relate the measured electrical resistivity to the precipitate population present in a nickel base superalloy in a quantitative way. A total of 24 research articles were published or were in press at the time the final report was written.

  11. PARTIAL OXIDATION OF ETHANE TO SYNGAS OVER NICKEL-BASED CATALYSTS%Ni基催化剂上的乙烷部分氧化制合成气

    Institute of Scientific and Technical Information of China (English)

    刘盛林; 熊国兴; 盛世善; 杨维慎; 徐龙伢

    1999-01-01

    @@ There is abundant supply of light alkanes and relatively few routes of converting them to more valuable products. Although CH4 predominates in natural gas, it also contains C2H6, C3H8 and C4H10 (from 5 % to 30% ), and with C2H6 as the most abundant secondary component[1]. Partial oxidation of methane to syngas (CH4 +0.5O2 →CO + 2H2) over nickel-based catalysts has received intensive attention[2]and much research has been devoted to conversion of ethane to ethylene[3]. Ethylene has been shown to be formed from ethane by thermal dehydrogenation (C2H6 →C2H4 + H2) and oxidative dehydrogenation (C2H6 + 0. 5O2 →C2H4 + H2O). These processes are operated under severely fuel-rich conditions. The carbon-deposition and consequent deactivation of the catalysts are major problems, which leads to poor conversion of the above mentioned reactions. As an alternative strategy for the elaboration of ethane, little work on the partial oxidation of ethane (POE) to syngas over nickel-based catalysts has been reported. Provided it could be produced from C2H6with high selectivity and high conversion over nickel-based catalysts, syngas could be directly obtained from natural gas including CH4 and C2H6 with high selectivity and conversion. This may lead to better utilization of the light fractions from natural gas and refineries. In the present paper, POE to syngas over nickel-based catalysts was investigated.

  12. Replacement of Co-base alloy for radiation exposure reduction in the primary system of PWR

    Energy Technology Data Exchange (ETDEWEB)

    Han, Jeong Ho; Nyo, Kye Ho; Lee, Deok Hyun; Lim, Deok Jae; Ahn, Jin Keun [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of); Kim, Sun Jin [Hanyang Univ., Seoul (Korea, Republic of)

    1996-01-01

    Of numerous Co-free alloys developed to replace Co-base stellite used in valve hardfacing material, two iron-base alloys of Armacor M and Tristelle 5183 and one nickel-base alloy of Nucalloy 488 were selected as candidate Co-free alloys, and Stellite 6 was also selected as a standard hardfacing material. These four alloys were welded on 316SS substrate using TIG welding method. The first corrosion test loop of KAERI simulating the water chemistry and operation condition of the primary system of PWR was designed and fabricated. Corrosion behaviors of the above four kinds of alloys were evaluated using this test loop under the condition of 300 deg C, 1500 psi. Microstructures of weldment of these alloys were observed to identify both matrix and secondary phase in each weldment. Hardnesses of weld deposit layer including HAZ and substrate were measured using micro-Vickers hardness tester. The status on the technology of Co-base alloy replacement in valve components was reviewed with respect to the classification of valves to be replaced, the development of Co-free alloys, the application of Co-free alloys and its experiences in foreign NPPs, and the Co reduction program in domestic NPPs and industries. 18 tabs., 20 figs., 22 refs. (Author).

  13. Computational thermodynamics, Gaussian processes and genetic algorithms: combined tools to design new alloys

    Science.gov (United States)

    Tancret, F.

    2013-06-01

    A new alloy design procedure is proposed, combining in a single computational tool several modelling and predictive techniques that have already been used and assessed in the field of materials science and alloy design: a genetic algorithm is used to optimize the alloy composition for target properties and performance on the basis of the prediction of mechanical properties (estimated by Gaussian process regression of data on existing alloys) and of microstructural constitution, stability and processability (evaluated by computational themodynamics). These tools are integrated in a unique Matlab programme. An example is given in the case of the design of a new nickel-base superalloy for future power plant applications (such as the ultra-supercritical (USC) coal-fired plant, or the high-temperature gas-cooled nuclear reactor (HTGCR or HTGR), where the selection criteria include cost, oxidation and creep resistance around 750 °C, long-term stability at service temperature, forgeability, weldability, etc.

  14. Relationships between Microstructural Parameters and Time-Dependent Mechanical Properties of a New Nickel-Based Superalloy AD730™

    Directory of Open Access Journals (Sweden)

    Louis Thébaud

    2015-11-01

    Full Text Available High temperature creep and dwell-fatigue properties of the new nickel-based superalloy AD730™ have been investigated. Three microstructures have been studied in creep (850 °C and 700 °C and dwell-fatigue (700 °C stress control with trapezoidal signals, and dwell times ranging from 1 s to 3600 s: a coarse grains microstructure, a fine grains one, and single crystalline samples. The aim of this study is to assess the influence of the grain size on creep and creep-fatigue properties. It is demonstrated that fine and coarse grains microstructures perform similarly in creep at 700 °C, showing that the creep properties at this temperature are controlled by the intragranular precipitation. Moreover, both the coarse grains and the fine grains microstructures show changes in creep deformation mechanisms depending on the applied stress in creep at 700 °C. At higher creep temperatures, the coarse grains microstructure performs better and almost no effect is observed by suppressing grain boundaries. During dwell-fatigue tests at 700 °C, a clear effect of the mechanical cycling has been evidenced on the time to failure on both the coarse and the fine grains microstructures. At high applied stresses, a beneficial effect of the cyclic unloading to the lifetime has been observed whereas at lower applied stresses, mechanical cycling is detrimental compared to the pure creep lifetime due to the development of a fatigue damage. Complex creep-fatigue interactions are hence clearly evidenced and they depend on the pure creep behavior reference.

  15. Novel Approach to Tar Removal from Biomass Producer Gas by Means of a Nickel-Based Catalyst

    Science.gov (United States)

    Vosecký, M.; Kameníková, P.; Pohořelý, M.; Skoblja, S.; Punčochář, M.

    The nickel-based catalyst was exposed to the raw gas from gasification of woody biomass with air in a fluidized-bed. After dust removal on a barrier filter and sulphur compounds capture, namely H2S, on an active sorbent made of CuO and ZnO, higher hydrocarbons as tar components were decomposed/reformed on aNi-catalyst. Steam reforming reactions led to decomposition of tar and all hydrocarbons higher than CH4 into mainly H2 and CO which further underwent reaction with steam via the water gas shift reaction to CO2. The reforming reactions caused approximately 10-20 % decrease in the lower heating values of the producer gas from the inlet values 5.0-6.5 MJ m-3. The gas yield increased fromvalues 2.4-2.6 m3 kg-1 to values 2.8-3.0 m3 kg-1 on dry biomass basis. The chosen tar removal concept based on combination of dolomite in the fluidized-bed with the secondary catalytic reactor was proved by 20 hours long experiment in which the finaltar content below 30 mg m-3 was attained corresponding to more than 97 % tar conversion. H2S content in producer gas was expected to be below 100 vol. ppm, bulk of which was captured on the sorbent. Only limited deactivation of thecatalyst by sulphur compounds was found in the front of the catalyst bed where sulphur content was determined as high as 173 wt. ppm compared to 22 wt. ppm in the fresh sample.

  16. Cladding Alloys for Fluoride Salt Compatibility Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Muralidharan, Govindarajan [ORNL; Wilson, Dane F [ORNL; Santella, Michael L [ORNL; Holcomb, David Eugene [ORNL

    2011-05-01

    This interim report provides an overview of several candidate technologies for cladding nickel-based corrosion protection layers onto high-temperature structural alloys. The report also provides a brief overview of the welding and weld performance issues associated with joining nickel-clad nickel-based alloys. From the available techniques, two cladding technologies were selected for initial evaluation. The first technique is a line-of-sight method that would be useful for coating large structures such as vessel interiors or large piping. The line-of-sight method is a laser-based surface cladding technique in which a high-purity nickel powder mixed into a polymer binder is first sprayed onto the surface, baked, and then rapidly melted using a high power laser. The second technique is a vapor phase technique based on the nickel-carbonyl process that is suitable for coating inaccessible surfaces such as the interior surfaces of heat exchangers. The final project report will feature an experimental evaluation of the performance of the two selected cladding techniques.

  17. Layered nickel based superconductors

    Energy Technology Data Exchange (ETDEWEB)

    Ronning, Filip [Los Alamos National Laboratory; Bauer, Eric D [Los Alamos National Laboratory; Park, Tuson [Los Alamos National Laboratory; Kurita, Nobuyuki [Los Alamos National Laboratory; Klimczuk, T [Los Alamos National Laboratory; Movshovich, R [Los Alamos National Laboratory; Thompson, J D [Los Alamos National Laboratory; Sefat, A S [ORNL; Mandrus, D [ORNL

    2009-01-01

    We review the properties of Ni-based superconductors which contain Ni{sub 2}X{sub 2} (X=As, P, Bi, Si, Ge, B) planes, a common structural element to the recently discovered FeAs superconductors. We also compare the properties ofthe Ni-and Fe-based systems from a perspective ofelectronic structure as well as structure-property relations.

  18. Materials corrosion of high temperature alloys immersed in 600C binary nitrate salt.

    Energy Technology Data Exchange (ETDEWEB)

    Kruizenga, Alan Michael; Gill, David Dennis; LaFord, Marianne Elizabeth

    2013-03-01

    Thirteen high temperature alloys were immersion tested in a 60/40 binary nitrate salt. Samples were interval tested up to 3000 hours at 600ÀC with air as the ullage gas. Chemical analysis of the molten salt indicated lower nitrite concentrations present in the salt, as predicted by the equilibrium equation. Corrosion rates were generally low for all alloys. Corrosion products were identified using x-ray diffraction and electron microprobe analysis. Fe-Cr based alloys tended to form mixtures of sodium and iron oxides, while Fe-Ni/Cr alloys had similar corrosion products plus oxides of nickel and chromium. Nickel based alloys primarily formed NiO, with chromium oxides near the oxide/base alloy interface. In625 exhibited similar corrosion performance in relation to previous tests, lending confidence in comparisons between past and present experiments. HA230 exhibited internal oxidation that consisted of a nickel/chromium oxide. Alloys with significant aluminum alloying tended to exhibit superior performance, due formation of a thin alumina layer. Soluble corrosion products of chromium, molybdenum, and tungsten were also formed and are thought to be a significant factor in alloy performance.

  19. Influence of S. mutans on base-metal dental casting alloy toxicity.

    Science.gov (United States)

    McGinley, E L; Dowling, A H; Moran, G P; Fleming, G J P

    2013-01-01

    We have highlighted that exposure of base-metal dental casting alloys to the acidogenic bacterium Streptococcus mutans significantly increases cellular toxicity following exposure to immortalized human TR146 oral keratinocytes. With Inductively Coupled Plasma-Mass Spectrometry (ICP-MS), S. mutans-treated nickel-based (Ni-based) and cobalt-chromium-based (Co-Cr-based) dental casting alloys were shown to leach elevated levels of metal ions compared with untreated dental casting alloys. We targeted several biological parameters: cell morphology, viable cell counts, cell metabolic activity, cell toxicity, and inflammatory cytokine expression. S. mutans-treated dental casting alloys disrupted cell morphology, elicited significantly decreased viable cell counts (p S. mutans-treated Ni-based dental casting alloys induced elevated levels of cellular toxicity compared with S. mutans-treated Co-Cr-based dental casting alloys. While our findings indicated that the exacerbated release of metal ions from S. mutans-treated base-metal dental casting alloys was the likely result of the pH reduction during S. mutans growth, the exact nature of mechanisms leading to accelerated dissolution of alloy-discs is not yet fully understood. Given the predominance of S. mutans oral carriage and the exacerbated cytotoxicity observed in TR146 cells following exposure to S. mutans-treated base-metal dental casting alloys, the implications for the long-term stability of base-metal dental restorations in the oral cavity are a cause for concern.

  20. Effects of alloy chemistry, cold work, and water chemistry on corrosion fatigue and stress corrosion cracking of nickel alloys and welds.

    Energy Technology Data Exchange (ETDEWEB)

    Chopra, O. K.; Soppet, W. K.; Shack, W. J.; Energy Technology

    2001-04-01

    Reactor vessel internal components made of nickel-base alloys are susceptible to environmentally assisted cracking (EAC). A better understanding of the causes and mechanisms of this cracking may permit less conservative estimates of damage accumulation and requirements on inspection intervals. The objective of this work is to evaluate and compare the resistance of Alloys 600 and 690 and their welds, such as Alloys 82, 182, 52, and 152, to EAC in simulated light water reactor environments. The existing crack growth rate (CGR) data for these alloys under cyclic and constant loads have been evaluated to establish the effects of alloy chemistry, cold work, and water chemistry. The experimental fatigue CGRs are compared with CGRs that would be expected in air under the same mechanical loading conditions to obtain a qualitative understanding of the degree and range of conditions for significant environmental enhancement in growth rates. The existing stress corrosion cracking (SCC) data on Alloys 600 and 690 and Alloy 82, 182, and 52 welds have been compiled and analyzed to determine the influence of key parameters on growth rates in simulated PWR and BWR environments. The SCC data for these alloys have been evaluated with correlations developed by Scott and by Ford and Andresen.

  1. Thermo-mechanical effects in drilling using metal working fluids and cryogenic cooling and their impact in tool performance

    OpenAIRE

    OUTEIRO, José; LENOIR, Pierrick; BOSSELUT, A.

    2015-01-01

    Cryogenic machining opens up new industrial perspectives in difficult-to-cut materials like nickel-based alloys. In particular, drilling is an operation that generates high thermal and mechanical loading to the drill. There- fore, tool performance, hole geometry and surface integrity can be highly affected. The objective of this study is to analyse tool performance during drilling of IN718 using conventional metal working fluids (MWF) and cryogenic cooling conditions, and correlate it with th...

  2. Influence of heat treatment on microstructure and tensile behavior of a hot isostatically pressed nickel-based superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Qiu, Chunlei, E-mail: c.qiu@bham.ac.uk [School of Metallurgy and Materials, University of Birmingham, Edgbaston, Birmingham B15 2TT (United Kingdom); Wu, Xinhua; Mei, Junfa [School of Metallurgy and Materials, University of Birmingham, Edgbaston, Birmingham B15 2TT (United Kingdom); Andrews, Paul; Voice, Wayne [Rolls-Royce Plc, Derby DE24 8BJ (United Kingdom)

    2013-11-25

    Highlights: •Post-HIP heat treatment led to refined microstructure and improved tensile properties. •Deformation occurred mainly by forming stacking faults in γ′ at RT and elevated temperature. •Net-shape HIPed RR1000 failed in a transgranular fracture mode. -- Abstract: A nickel-based superalloy powder RR1000 has been hot isostatically pressed (HIPed) and heat treated to produce different microstructures. Microstructures were investigated using a scanning electron microscope (SEM). Tensile testing was performed at room temperature and 700 °C and the deformed samples were examined using SEM and transmission electron microscope (TEM). It was found that in the as-HIPed condition the microstructure consisted of coarse and irregular-shaped primary and secondary γ′ together with a low volume fraction of fine γ′ (<50 nm in diameter). Solution treatment below the γ′ solvus followed by air cooling resulted in the formation of finer cuboidal secondary γ′ (350–750 nm) and medium-sized spherical tertiary γ′ (100–200 nm). This led to an improvement of both the 0.2% yield strength and ultimate tensile strength. Ageing of the solution-treated or of the as-HIPed samples at 760 °C resulted in the precipitation of a high population of fine γ′ (around 50 nm) which further increased the strength. Within the resolution limit of the current TEM analysis, deformation at room temperature seemed to occur mainly by dislocations cutting through secondary γ′ and very fine γ′, accompanied by the formation of stacking faults within these precipitates; most of the medium-sized tertiary γ′ precipitates in solution-treated and aged samples were not cut through but were surrounded by dislocations. Deformation at 700 °C happened by dislocations cutting through γ′ precipitates and γ matrix, leading to the formation of extended stacking faults across both γ and γ′. It is suggested that the optimum treatment of the current powder superalloy is to

  3. Influence of the pulsed plasma treatment on the corrosion resistance of the low-alloy steel plated by Ni-based alloy

    Science.gov (United States)

    Dzhumaev, P.; Yakushin, V.; Kalin, B.; Polsky, V.; Yurlova, M.

    2016-04-01

    This paper presents investigation results of the influence of high temperature pulsed plasma flows (HTPPF) treatment on the corrosion resistance of low-alloy steel 0.2C-Cr-Mn- Ni-Mo cladded by the rapidly quenched nickel-based alloy. A technique that allows obtaining a defect-free clad layer with a good adhesion to the substrate was developed. It is shown that the preliminary treatment of steel samples by nitrogen plasma flows significantly increases their corrosion resistance in the conditions of intergranular corrosion test in a water solution of sulfuric acid. A change of the corrosion mechanism of the clad layer from intergranular to uniform corrosion was observed as a result of sub-microcrystalline structure formation and homogeneous distribution of alloying elements in the plasma treated surface layer thus leading to the significant increase of the corrosion resistance.

  4. Nitrogen hardening of creep-resistant G-NiCr28W alloy

    Directory of Open Access Journals (Sweden)

    Z. Pirowski

    2010-07-01

    Full Text Available In the group of creep-resistant materials, most important are heat-resistant nickel-based alloys. The G-NiCr28W alloy subject to detailed examinations was observed to have two different austenite-like phases. In the interdendritic spaces of alloy matrix, the presence of another phase, also characterised by paramagnetic properties, was detected. Inside this interdendritic phase, local areas of a lamellar structure, composed of both of the above mentioned phases, were present. Nitrogen treatment was observed to raise the microhardness of both these phases.The presence of nitrogen made the regions of a lamellar structure disappear completely. Their place was occupied by precipitates dispersed in the matrix, and occasionally forming large clusters.It has been observed that cold work can harden the G-NiCr28W alloy to a very small degree only, in spite of the fact that hardness isincreasing systematically with the increasing degree of cold work. The said alloy, when enriched with nitrogen added as an alloyingelement, is characterised by hardness higher than the hardness of its nitrogen-free counterpart. The value of hardness is increasing evenmore under the effect of low-degree cold work, although increasing further the degree of cold work seems to have no effect on hardnessincrease. The problem faced in nickel-based materials is the possibility of making defect-free castings from alloys with high nitrogen content. Alloys investigated in the present study were remelted, cast and subject to solidification under high nitrogen pressure in the furnace chamber. However, melting carried out under these conditions could not prevent the occurrence of non-metallic inclusions which, while being unable to pass to a riser, formed local clusters or even thin films, resulting in numerous microcracks or discontinuities encompassing large regions of the casting. This problem seems to be of major concern and is the first one to require prompt solution in the currently

  5. Na2SO4- and NaCl- Induced Hot Corrosion Behaviors of a Nickel-Base Superalloy with Aluminide Diffusion Coating

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Hot-corrosion behaviors of nickel-base superalloy and aluminide diffusion coating have been investigated in conditions of contents of Na2SO4 and NaCl molten salts at 900℃ by means of XRD and SEM.Hot-corrosion scale of the superalloy and aluminide diffusion coating were analyzed and their surface morphologies were observed.The results demonstrate that both coated and uncoated specimens are not susceptible to various contents of NaCl.That may be resulted from the Al2O3 scale formation.Growth stress was characterized by the formation of convoluted scales.

  6. CREEP AND CREEP-FATIGUE OF ALLOY 617 WELDMENTS

    Energy Technology Data Exchange (ETDEWEB)

    Wright, Jill; Carroll, Laura; Wright, Richard

    2014-08-01

    The Very High Temperature Reactor (VHTR) Intermediate Heat Exchanger (IHX) may be joined to piping or other components by welding. Creep-fatigue deformation is expected to be a predominant failure mechanism of the IHX1 and thus weldments used in its fabrication will experience varying cyclic stresses interrupted by periods of elevated temperature deformation. These periods of elevated temperature deformation are greatly influenced by a materials’ creep behavior. The nickel-base solid solution strengthened alloy, Alloy 617, is the primary material candidate for a VHTR-type IHX, and it is expected that Alloy 617 filler metal will be used for welds. Alloy 617 is not yet been integrated into Section III of the Boiler and Pressure Vessel Code, however, nuclear component design with Alloy 617 requires ASME (American Society of Mechanical Engineers) Code qualification. The Code will dictate design for welded construction through significant performance reductions. Despite the similar compositions of the weldment and base material, significantly different microstructures and mechanical properties are inevitable. Experience of nickel alloy welds in structural applications suggests that most high temperature failures occur at the weldments or in the heat-affected zone. Reliably guarding against this type of failure is particularly challenging at high temperatures due to the variations in the inelastic response of the constituent parts of the weldment (i.e., weld metal, heat-affected zone, and base metal) [ref]. This work focuses on the creep-fatigue behavior of nickel-based weldments, a need noted during the development of the draft Alloy 617 ASME Code Case. An understanding of Alloy 617 weldments when subjected to this important deformation mode will enable determination of the appropriate design parameters associated with their use. Specifically, the three main areas emphasized are the performance reduction due to a weld discontinuity in terms of the reduced number of

  7. Modeling Long-term Creep Performance for Welded Nickel-base Superalloy Structures for Power Generation Systems

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Chen

    2015-01-01

    We report here a constitutive model for predicting long-term creep strain evolution in’ strengthened Ni-base superalloys. Dislocation climb-bypassing’, typical in intermediate’ volume fraction (~20%) alloys, is considered as the primary deformation mechanism. Dislocation shearing’ to anti-phase boundary (APB) faults and diffusional creep are also considered for high-stress and high-temperature low-stress conditions, respectively. Additional damage mechanism is taken into account for rapid increase in tertiary creep strain. The model has been applied to Alloy 282, and calibrated in a temperature range of 1375-1450°F, and stress range of 15-45ksi. The model parameters and a MATLAB code are provided. This report is prepared by Monica Soare and Chen Shen at GE Global Research. Technical discussions with Dr. Vito Cedro are greatly appreciated. This work was supported by DOE program DE-FE0005859

  8. Influence of composition on the microstructure and mechanical properties of a nickel-base superalloy single crystal

    Science.gov (United States)

    Nathal, M. V.; Ebert, L. J.

    1984-01-01

    The effects of cobalt, tantaium, and tungsten contents on the microstructure and mechanical properties of single crystal Mar-M247 were investigated. Elevated temperature tensile and creep-rupture properties of 001 oriented single crystals were related to microstructural features of the alloys. Substitution of Ni for Co in the high refractory metal alloys increased the lattice mismatch, which was considered to be the cause of the increases in tensile and creep strength. Substitution of Ni for Ta caused large decreases in tensile strength and creep life, consistent with decreases in gamma prime volume fraction, lattice mismatch, and solid solution hardening. Substitution of W for Ta resulted in decreased life at high stresses, which was related to small decreases in mismatch and volume fraction. However, the W substitution resulted in improved life at low stresses, which was related to solid solution strengthening by W.

  9. Using Sessile Drop Technique to Investigate Wettability of Nickel Based Ceramic Alloy%用座滴法考察金瓷润湿性的研究

    Institute of Scientific and Technical Information of China (English)

    麻健丰; 张大风; 刘传通; 李洪庆

    2003-01-01

    目的:介绍一种考察金瓷润湿性能的方法,通过对其接触角的测定,为金瓷润湿性的定量分析提供新的测量方法.方法:采用座滴法把置有瓷粉柱的合金板加热到1 100 ℃,维持30 min,拍照测定其接触角.结果:瓷粉在合金板上呈现一定的接触角,并能通过测量,计算出具体角度,能定量地反映合金与烤瓷的润湿性能.结论:座滴法首次应用于口腔临床修复金瓷润湿性能的定量分析测试.本实验揭示座滴法不失为一种准确、直接考察金瓷润湿性能的理想方法.

  10. Dissimilar steel welding and overlay covering with nickel based alloys using SWAM (Shielded Metal Arc Welding) and GTAW (Gas Tungsten Arc Welding) processes in the nuclear industry

    Energy Technology Data Exchange (ETDEWEB)

    Arce Chilque, Angel Rafael [Centro Tecnico de Engenharia e Inovacao Empresarial Ltda., Belo Horizonte, MG (Brazil); Bracarense, Alexander Queiroz; Lima, Luciana Iglesias Lourenco [Federal University of Minas Gerais (UFMG), Belo Horizonte, MG (Brazil); Quinan, Marco Antonio Dutra; Schvartzman, Monica Maria de Abreu Mendonca [Nuclear Technology Development Centre (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil); Marconi, Guilherme [Federal Center of Technological Education (CEFET-MG), Belo Horizonte, MG (Brazil)

    2009-07-01

    This work presents the welding of dissimilar ferritic steel type A508 class 3 and austenitic stainless steel type AISI 316 L using Inconel{sup R} 600 (A182 and A82) and overlay covering with Inconel{sup R} 690 (A52) as filler metal. Dissimilar welds with these materials without defects and weldability problems such as hot, cold, reheat cracking and Ductility Dip Crack were obtained. Comparables mechanical properties to those of the base metal were found and signalized the efficiency of the welding procedure and thermal treatment selected and used. This study evidences the importance of meeting compromised properties between heat affected zone of the ferritic steel and the others regions presents in the dissimilar joint, to elaborate the dissimilar metal welding procedure specification and weld overlay. Metallographic studies with optical microscopy and Vickers microhardness were carried out to justified and support the results, showing the efficiency of the technique of elaboration of dissimilar metal welding procedure and overlay. The results are comparables and coherent with the results found by others. Some alternatives of welding procedures are proposed to attain the efficacy. Further studies are proposed like as metallographic studies of the fine microstructure, making use, for example, of scanning electron microscope (SEM adapted with an EDS) to explain looking to increase the resistance to primary water stress corrosion (PWSCC) in nuclear equipment. (author)

  11. Q235基体上CMT-TWIN技术堆焊镍基合金%CMT-TWIN technology surfacing nickel-based alloys on the Q235 matrix

    Institute of Scientific and Technical Information of China (English)

    伍钢; 余进; 蒋凯; 罗滏

    2015-01-01

    以Q235为基体,以镍基合金Inconel625(φ1.0 mm焊丝)为堆焊材料,采用CMT-TWIN焊接技术进行堆焊,试验结果表明最佳参数为:电弧电压14.7 V,焊接电流98 A,焊接速度4mm/s,摆宽10mm(双丝参数一致),能够获得致密美观、无缺陷的镍基合金堆焊层.从熔合线附近到堆焊层中心,组织为树枝晶形态的奥氏体;EDS表明元素含量在熔合线附近发生突变的区域较窄(10~20 μm),而在堆焊层中分布较均匀,说明熔合比较小;剪切试验表明基体与堆焊层结合界面的抗剪强度大于326 MPa,断口形貌表明为韧性断裂.

  12. Influence of Laser Cladding Parameters on the Distribution of Elements in the Beads of Nickel-Based Ni-Cr-B-Si Alloy

    National Research Council Canada - National Science Library

    O Devoyno; P Drozdov; Y Dovoretskiy; M Kardapolova; N Lutsko; E Tamanis

    2012-01-01

    ...) at different laser beam travel rates against the sample and different cladding distances. They examined the iron, nickel, chrome and silicon content of the coating in dependence on the cladding rate and the microstructure in each zone of a bead...

  13. Environmental protection to 922K (1200 F) for titanium alloys

    Science.gov (United States)

    Groves, M. T.

    1973-01-01

    Evaluations are presented of potential coating systems for protection of titanium alloys from hot-salt stress-corrosion up to temperatures of 755 K (900 F) and from oxidation embrittlement up to temperature of 922 K (1200 F). Diffusion type coatings containing Si, Al, Cr, Ni or Fe as single coating elements or in various combinations were evaluated for oxidation protection, hot-salt stress-corrosion (HSSC) resistance, effects on tensile properties, fatigue properties, erosion resistance and ballistic impact resistance on an alpha and beta phase titanium alloy (Ti-6Al-2Sn-4Zr-2Mo). All of the coatings investigated demonstrated excellent oxidation protectiveness, but none of the coatings provided protection from hot-salt stress-corrosion. Experimental results indicated that both the aluminide and silicide types of coatings actually decreased the HSSC resistance of the substrate alloy. The types of coatings which have typically been used for oxidation protection of refractory metals and nickel base superalloys are not suitable for titanium alloys because they increase the susceptibility to hot-salt stress-corrosion, and that entirely new coating concepts must be developed for titanium alloy protection in advanced turbine engines.

  14. Corrosion Enhanced Enrichment of Sulfur and Implications for Alloy 22

    Energy Technology Data Exchange (ETDEWEB)

    Jones, R H; Baer, D R; Windisch Jr., C F; Rebak, R B

    2005-11-15

    The uniform corrosion rate of Alloy 22 will define the lifetime of a component such as a waste container if all other degradation modes are not operative. This represents the best-case scenario because the experimentally determined uniform corrosion rates from multi-year tests is 0.01 {micro}m/yr or 0.1 mm in 10,000 years. This lifetime depends on the stability of the passive film over the lifetime of the container; however, this stability is unknown. One potential breakdown mechanism is corrosion-enhanced enrichment of sulfur to the surface leading to sulfur induced breakdown of the passive film. There are numerous studies that confirm that sulfur causes passive film breakdown in nickel based alloys and evidence exists for corrosion enhanced enrichment of sulfur in nickel and nickel alloys. However, neither sulfur enrichment nor sulfur induced breakdown of the passive film on Alloy 22 has been demonstrated. The results of preliminary studies suggest sulfur enrichment does occur at the alloy surface and that sulfur shifts the corrosion potential to more active potentials. No clear affect of sulfur was noted on the corrosion rate but the sulfur concentrations were about only 2-3% of a monolayer, well below the concentrations that are possible.

  15. Characteristics of a multicomponent Nb-Ti-Al alloy via industrial-scale practice

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.; Loria, E.A. [Reference Metals Co., Inc., Bridgeville, PA (United States)

    1997-05-01

    Within the spectrum of advanced intermetallic materials, an alloy containing 44Nb-35Ti-6Al-5Cr-8V-1W-0.5Mo-0.3Hf (at. %) was investigated in the industrial-scale produced condition. The alloy was tensile tested in air from room temperature to 1,000 C and in vacuum at 750 and 850 C. Results of this study have shown that the alloy can be commercially produced and has adequate ductility for its secondary processing even at an oxygen level of 1,160 wppm. The alloy has room temperature ductility of 16% and superplastic elongation of 244% at 1,000 C. This alloy shows low intermediate temperature (600--850 C) ductility when tested in air. The vacuum testing revealed that the low ductility is associated within oxygen embrittlement phenomenon. It is expected that such an embrittlement can be taken care of by an oxidation resistant coating. The alloy also possesses superior strength to similar alloys in this class. Results of this investigation suggest a strong potential for consideration of this alloy to exceed the useful temperature range of nickel-base superalloys.

  16. Corrosion of high temperature alloys in solar salt at 400, 500, and 680ÀC.

    Energy Technology Data Exchange (ETDEWEB)

    Kruizenga, Alan Michael; Gill, David Dennis; LaFord, Marianne Elizabeth

    2013-09-01

    Corrosion tests at 400, 500, and 680ÀC were performed using four high temperature alloys; 347SS, 321SS In625, and HA230. Molten salt chemistry was monitored over time through analysis of nitrite, carbonate, and dissolved metals. Metallography was performed on alloys at 500 and 680ÀC, due to the relatively thin oxide scale observed at 400ÀC. At 500ÀC, corrosion of iron based alloys took the form of chromium depletion and iron oxides, while nickel based alloys also had chromium depletion and formation of NiO. Chromium was detected in relatively low concentrations at this temperature. At 680ÀC, significant surface corrosion occurred with metal losses greater than 450microns/year after 1025hours of exposure. Iron based alloys formed complex iron, sodium, and chromium oxides. Some data suggests grain boundary chromium depletion of 321SS. Nickel alloys formed NiO and metallic nickel corrosion morphologies, with HA230 displaying significant internal oxidation in the form of chromia. Nickel alloys both exhibited worse corrosion than iron based alloys likely due to preferential dissolution of chromium, molybdenum, and tungsten.

  17. Mechanical and structural aspects of high temperature deformation in Ni alloy

    Directory of Open Access Journals (Sweden)

    A. Nowotnik

    2008-02-01

    Full Text Available Purpose: Experimental results on hot deformation and dynamic structural processes of nickel based alloy were reviewed. The attention was given to the analysis of dynamic structural processes which operate during hot deformation of the material.Design/methodology/approach: Hot compression tests were performed on solution treated precipitations hardenable nickel based superalloy of Inconel 718 within a temperature range of 720-1150°C at constant true strain rates of 10-4, 4x10-4s-1. The flow stress curves and microstructure of deformed nickel based superalloy were presented.Findings: During hot compression of solution treated material, highly localized flow was observed at relatively low deformation temperatures 720 - 850°C. The particle distribution and their morphology were not found to be affected by localized flow within the investigated strain range. At low strain rate the shear banding and intergranular cracks and cavities growth were found to be responsible for the observed flow stress decrease at 720, 800 and 850°C and might result in a sample fracture at larger strains.Research limitations/implications: In spite of intense strain hardening due to deformation and phase transformation overlapping, light optical microstructure observation of deformed samples did not reveal significant effects of heterogeneous distribution of the phase components. Therefore, in order to complete and confirm obtained results it is recommended to perform further analysis of the alloy by using transmission electron microscopy technique (TEM.Practical implications: An interaction between dynamic precipitation and flow localization may become an important feature of high temperature performance and may also allow producing specific structures of materials.Originality/value: The contribution of flow localization to the strain hardening or flow softening and the flow stress-strain behavior during hot deformation of precipitation hardenable alloys is still a

  18. Room-temperature sliding wear properties of laser melt deposited Cr13Ni5Si2/γalloy

    Institute of Scientific and Technical Information of China (English)

    FANG Yanli; WANG Huaming

    2007-01-01

    A wear-resistant alloy consisting of Cr13Ni5Si2 ternary silicide dendrites and the interdendritic nickel-base solid solution (γ) was designed and fabricated by the laser melting/continuous deposition (LMCD) process.The wear resistance of Cr13Ni5Si2/γalloy was evaluated on an MM-200 block-on-wheel dry sliding wear tester at room temperature. Results indicate that the Cr13Ni5Si2/γ alloy has excellent wear resistance and extremely low load-sensitivity of wear under dry sliding wear test conditions due to the high toughness and the high strength,as well as the transferred cover-layer on the worn surface of the alloy.

  19. Precipitation Reactions in Age-Hardenable Alloys During Laser Additive Manufacturing

    Science.gov (United States)

    Jägle, Eric A.; Sheng, Zhendong; Wu, Liang; Lu, Lin; Risse, Jeroen; Weisheit, Andreas; Raabe, Dierk

    2016-03-01

    We describe and study the thermal profiles experienced by various age-hardenable alloys during laser additive manufacturing (LAM), employing two different manufacturing techniques: selective laser melting and laser metal deposition. Using scanning electron microscopy and atom probe tomography, we reveal at which stages during the manufacturing process desired and undesired precipitation reactions can occur in age-hardenable alloys. Using examples from a maraging steel, a nickel-base superalloy and a scandium-containing aluminium alloy, we demonstrate that precipitation can already occur during the production of the powders used as starting material, during the deposition of material (i.e. during solidification and subsequent cooling), during the intrinsic heat treatment effected by LAM (i.e. in the heat affected zones) and, naturally, during an ageing post-heat treatment. These examples demonstrate the importance of understanding and controlling the thermal profile during the entire additive manufacturing cycle of age-hardenable materials including powder synthesis.

  20. Super-High Temperature Alloys and Composites from NbW-Cr Systems

    Energy Technology Data Exchange (ETDEWEB)

    Shailendra Varma

    2008-12-31

    Nickel base superalloys must be replaced if the demand for the materials continues to rise for applications beyond 1000{sup o}C which is the upper limit for such alloys at this time. There are non-metallic materials available for such high temperature applications but they all present processing difficulties because of the lack of ductility. Metallic systems can present a chance to find materials with adequate room temperature ductility. Obviously the system must contain elements with high melting points. Nb has been chosen by many investigators which has a potential of being considered as a candidate if alloyed properly. This research is exploring the Nb-W-Cr system for the possible choice of alloys to be used as a high temperature material.

  1. On The Creep Behavior and Deformation Mechanisms Found in an Advanced Polycrystalline Nickel-Base Superalloy at High Temperatures

    Science.gov (United States)

    Deutchman, Hallee Zox

    Polycrystalline Ni-base superalloys are used as turbine disks in the hot section in jet engines, placing them in a high temperature and stress environment. As operating temperatures increase in search of better fuel efficiency, it becomes important to understand how these higher temperatures are affecting mechanical behavior and active deformation mechanisms in the substructure. Not only are operating temperatures increasing, but there is a drive to design next generation alloys in shorter time periods using predictive modeling capabilities. This dissertation focuses on mechanical behavior and active deformation mechanisms found in two different advanced polycrystalline alloy systems, information which will then be used to build advanced predictive models to design the next generation of alloys. The first part of this dissertation discusses the creep behavior and identifying active deformation mechanisms in an advanced polycrystalline Ni-based superalloy (ME3) that is currently in operation, but at higher temperatures and stresses than are experienced in current engines. Monotonic creep tests were run at 700°C and between 655-793MPa at 34MPa increments, on two microstructures (called M1 and M2) produced by different heat treatments. All tests were crept to 0.5% plastic strain. Transient temperature and transient stress tests were used determine activation energy and stress exponents of the M1 microstructure. Constant strain rate tests (at 10-4s-1) were performed on both microstructures as well. Following creep testing, both M1 and M2 microstructures were fully characterized using Scanning Electron Microscopy (SEM) for basic microstructure information, and Scanning Transmission Electron Microscopy (STEM) to determine active deformation mechanism. It was found that in the M1 microstructure, reorder mediated activity (such as discontinuous faulting and microtwinning) is dominant at low stresses (655-724 MPa). Dislocations in the gamma matrix, and overall planar

  2. Determination of emissivity coefficient of heat-resistant super alloys and cemented carbide

    Directory of Open Access Journals (Sweden)

    Kieruj Piotr

    2016-12-01

    Full Text Available This paper presents the analysis of emissivity engineering materials according to temperature. Experiment is concerned on difficult to machine materials, which may be turned with laser assisting. Cylindrical samples made of nickel-based alloys Inconel 625, Inconel 718, Waspaloy and tungsten-carbides based on cobalt matrix were analyzed. The samples’ temperature in contact method was compared to the temperature measured by non-contact pyrometers. Based on this relative, the value of the emissivity coefficient was adjusted to the right indication of pyrometers.

  3. Determination of emissivity coefficient of heat-resistant super alloys and cemented carbide

    Science.gov (United States)

    Kieruj, Piotr; Przestacki, Damian; Chwalczuk, Tadeusz

    2016-12-01

    This paper presents the analysis of emissivity engineering materials according to temperature. Experiment is concerned on difficult to machine materials, which may be turned with laser assisting. Cylindrical samples made of nickel-based alloys Inconel 625, Inconel 718, Waspaloy and tungsten-carbides based on cobalt matrix were analyzed. The samples' temperature in contact method was compared to the temperature measured by non-contact pyrometers. Based on this relative, the value of the emissivity coefficient was adjusted to the right indication of pyrometers.

  4. Factors which influence directional coarsening of Gamma prime during creep in nickel-base superalloy single crystals

    Science.gov (United States)

    Mackay, R. A.; Ebert, L. J.

    1984-01-01

    Changes in the morphology of the gamma prime precipitate were examined as a function of time during creep at 982 C in 001 oriented single crystals of a Ni-Al-Mo-Ta superalloy. In this alloy, which has a large negative misfit of -0.80 pct., the gamma prime particles link together during creep to form platelets, or rafts, which are aligned with their broad faces perpendicular to the applied tensile axis. The effects of initial microstructure and alloy composition of raft development and creep properties were investigated. Directional coarsening of gamma prime begins during primary creep and continues well after the onset of second state creep. The thickness of the rafts remains constant up through the onset of tertiary creep a clear indication of the stability of the finely-spaced gamma/gamma prime lamellar structure. The thickness of the rafts which formed was equal to the initial gamma prime size which was present prior to testing. The single crystals with the finest gamma prime size exhibited the longest creep lives, because the resultant rafted structure had a larger number of gamma/gamma prime interfaces per unit volume of material. Reducing the Mo content by only 0.73 wt. pct. increased the creep life by a factor of three, because the precipitation of a third phase was eliminated.

  5. Factors which influence directional coarsening of gamma-prime during creep in nickel-base superalloy single crystals

    Science.gov (United States)

    Mackay, R. A.; Ebert, L. J.

    1984-01-01

    Changes in the morphology of the gamma prime precipitate were examined as a function of the time during creep at 982 C in 001 oriented single crystals of a Ni-Al-Mo-Ta superalloy. In this alloy, which has a large negative misfit of -0.80 pct., the gamma prime particles link together during creep to form platelets, or rafts, which are aligned with their broad faces perpendicular to the applied tensile axis. The effects of initial microstructure and alloy composition of raft development and creep properties were investigated. Directional coarsening of gamma prime begins during primary creep and continues well after the onset of second state creep. The thickness of the rafts remains constant up through the onset of tertiary creep, a clear indication of the stability of the finely-spaced gamma/gamma prime lamellar structure. The thickness of the rafts which formed was equal to the initial gamma prime size which was present prior to testing. The single crystals with the finest gamma prime size exhibited the longest creep lives, because the resultant rafted structure had a larger number of gamma/gamma prime interfaces per unit volume of material. Reducing the Mo content by only 0.73 wt. pct. increased the creep life by a factor of three, because the precipitation of a third phase was eliminated.

  6. Determination of solute site occupancies within γ' precipitates in nickel-base superalloys via orientation-specific atom probe tomography.

    Science.gov (United States)

    Meher, S; Rojhirunsakool, T; Nandwana, P; Tiley, J; Banerjee, R

    2015-12-01

    The analytical limitations in atom probe tomography such as resolving a desired set of atomic planes, for solving complex materials science problems, have been overcome by employing a well-developed unique and reproducible crystallographic technique, involving synergetic coupling of orientation microscopy with atom probe tomography. The crystallographic information in atom probe reconstructions has been utilized to determine the solute site occupancies in Ni-Al-Cr based superalloys accurately. The structural information in atom probe reveals that both Al and Cr occupy the same sub-lattice within the L12-ordered γ' precipitates to form Ni3(Al,Cr) precipitates in a Ni-14Al-7Cr (at%) alloy. Interestingly, the addition of Co, which is a solid solution strengthener, to a Ni-14Al-7Cr alloy results in the partial reversal of Al site occupancy within γ' precipitates to form (Ni,Al)3(Al,Cr,Co) precipitates. This unique evidence of reversal of Al site occupancy, resulting from the introduction of other solutes within the ordered structures, gives insights into the relative energetics of different sub-lattice sites when occupied by different solutes.

  7. Microstructures and mechanical properties of Ti3Al/Ni-based superalloy joints arc welded with Ti–Nb and Ti–Ni–Nb filler alloys

    Directory of Open Access Journals (Sweden)

    Bingqing Chen

    2014-08-01

    Full Text Available Dissimilar joining of Ti3Al-based alloy to Ni-based superalloy has been carried out using gas tungsten arc (GTA welding technology with Ti–Nb and Ti–Ni–Nb filler alloys. The joint welded with the Ti–Nb filler alloy contained much less interfacial brittle phases than the one using the Ti–Ni–Nb filler alloy. The average room-temperature tensile strength of the joint welded with Ti–Nb was 202 MPa and the strength value of the one welded with Ti–Ni–Nb was 128 MPa. For both fillers, the weak links of the dissimilar joints were the weld/In718 interfaces. The presence of TiNi, TiNi3 and Ni3Nb intermetallic compounds in the joint welded with Ti–Ni–Nb induced microcracks at the weld/In718 interface and deteriorated the mechanical properties of the joint. And the adoption of the Ti–Nb filler alloy decreased the formation tendency of interfacial brittle phases to some extent and thus enhanced the tensile strength of the joint.

  8. Electroless alloy/composite coatings: A review

    Indian Academy of Sciences (India)

    R C Agarwala; Vijaya Agarwala

    2003-06-01

    Since the inception of electroless coating by Brenner & Riddell in 1946, it has been the subject of research interest and, in the past two decades, emphasis has shifted to the studies of its properties and applications. The co-deposition of particulate matter or substance within the growing film has led to a new generation of electroless composite coatings, many of which possess excellent wear and corrosion resistance. This valuable process can coat not only electrically conductive materials including graphite but also fabrics, insulators like plastics, rubber etc. The low coating rates with these can provide better reflectivity of plated surfaces and many more applications. Coatings can be tailored for desired properties by selecting the composition of the coating alloy/composite/metallic to suit specific requirements. The market for these coatings is expanding fast as the potential applications are on the rise. In the present article, an attempt has been made to review different electroless alloy/composite coatings with respect to bath types and their composition, properties and applications. Different characterisation studies have been conducted on various electroless nickel-based coatings with emphasis on wear and corrosion properties.

  9. Effects of cobalt concentration on the relative resistance to octahedral and cube slip in nickel-base superalloys

    Science.gov (United States)

    Bobeck, Gene E.; Miner, R. V.

    1988-11-01

    Compression yielding tests at 760 °C were performed on near [001]- and [lll]-oriented crystals of the Ni-base superalloys René 150 and a modified MAR-M247, both having two different Co concentrations. Octahedral and cube slip occurred for the near [001]- and [lll]-oriented crystals, respectively, for all compositions. For both alloy bases, increasing Co concentration was found to decrease the critical resolved shear stress for octahedral slip but to have little effect on that for cube slip. In the present work, phase analyses and variations in heat treatment indicated that the effects of Co concentration observed were not due simply to changes in the volume fraction or size of the γ' phase. It is suggested that decreasing complex stacking fault energy in the γ' with increasing Co would lead to the observed effects based on current interpretations of the dislocation locking mechanism by cube cross slip in the γ'.

  10. Environmental Durability of Coated GRCop-84 Copper Alloys

    Science.gov (United States)

    Raj, Sai V.; Robinson, C.; Barrett, C.; Humphrey, D.

    2005-01-01

    An advanced Cu-8(at.%)Cr-4%Nb alloy developed at NASA's Glenn Research Center, and designated as GRCop-84, is currently being considered for use as liners in combustor chambers and nozzle ramps in NASA s future generations of reusable launch vehicles (RLVs). However, past experience has shown that unprotected copper alloys undergo an environmental attack called "blanching" in rocket engines using liquid hydrogen as fuel and liquid oxygen as the oxidizer. Potential for sulfidation attack of the liners in hydrocarbon-fueled engines is also of concern. As a result, protective overlay coatings alloys are being developed for GRCop-84. The oxidation behavior of several new coating alloys has been evaluated. GRCop-84 specimens were coated with several copper and nickel-based coatings, where the coatings were deposited by either vacuum plasma spraying or cold spraying techniques. Coated and uncoated specimens were thermally cycled in a furnace at different temperatures in order to evaluate the performance of the coatings. Additional studies were conducted in a high pressure burner rig using a hydrocarbon fuel and subjected to a high heat flux hydrogen-oxygen combustion flame in NASA s Quick Access Rocket Exhaust (QARE) rig. The performance of these coatings are discussed.

  11. The Effect of Cold Work on Properties of Alloy 617

    Energy Technology Data Exchange (ETDEWEB)

    Wright, Richard [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2014-08-01

    Alloy 617 is approved for non-nuclear construction in the ASME Boiler and Pressure Vessel Code Section I and Section VIII, but is not currently qualified for nuclear use in ASME Code Section III. A draft Code Case was submitted in 1992 to qualify the alloy for nuclear service but efforts were stopped before the approval process was completed.1 Renewed interest in high temperature nuclear reactors has resulted in a new effort to qualify Alloy 617 for use in nuclear pressure vessels. The mechanical and physical properties of Alloy 617 were extensively characterized for the VHTR programs in the 1980’s and incorporated into the 1992 draft Code Case. Recently, the properties of modern heats of the alloy that incorporate an additional processing step, electro-slag re-melting, have been characterized both to confirm that the properties of contemporary material are consistent with those in the historical record and to increase the available database. A number of potential issues that were identified as requiring further consideration prior to the withdrawal of the 1992 Code Case are also being re-examined in the current R&D program. Code Cases are again being developed to allow use of Alloy 617 for nuclear design within the rules of the ASME Boiler and Pressure Vessel Code. In general the Code defines two temperature ranges for nuclear design with austenitic and nickel based alloys. Below 427°C (800°F) time dependent behavior is not considered, while above this temperature creep and creep-fatigue are considered to be the dominant life-limiting deformation modes. There is a corresponding differentiation in the treatment of the potential for effects associated with cold work. Below 427°C the principal issue is the relationship between the level of cold work and the propensity for stress corrosion cracking and above that temperature the primary concern is the impact of cold work on creep-rupture behavior.

  12. Preparation and Oxidation Performance of Y and Ce-Modified Cr Coating on open-cell Ni-Cr-Fe Alloy Foam by the Pack Cementation

    Science.gov (United States)

    Pang, Q.; Hu, Z. L.; Wu, G. H.

    2016-10-01

    Metallic foams with a high fraction of porosity, low density and high-energy absorption capacity are a rapidly emerging class of novel ultralight weight materials for various engineering applications. In this study, Y-Cr and Ce-Cr-coated Ni-Cr-Fe alloy foams were prepared via the pack cementation method, and the effects of Y and Ce addition on the coating microstructure and oxidation performance were analyzed in order to improve the oxidation resistance of open-cell nickel-based alloy foams. The results show that the Ce-Cr coating is relatively more uniform and has a denser distribution on the surface of the nickel-based alloy foam. The surface grains of the Ce-Cr-coated alloy foam are finer compared to those of the Y-Cr-coated alloy foam. An obvious Ce peak appears on the interface between the coating and the alloy foam strut, which gives rise to a "site-blocking" effect for the short-circuit transport of the cation in the substrate. X-ray diffraction analysis shows that the Y-Cr-coated alloy foam mainly consists of Cr, (Fe, Ni) and (Ni, Cr) phases in the surface layer. The Ce-Cr-coated alloy foam is mainly composed of Cr and (Ni, Cr) phases. Furthermore, the addition of Y and Ce clearly lead to an improvement in the oxidation resistance of the coated alloy foams in the temperature range of 900-1000 °C. The addition of Ce is especially effective in enhancing the diffusion of chromium to the oxidation front, thus, accelerating the formation of a Cr2O3 layer.

  13. Effects of sol-gel method and lanthanum addition on catalytic performances of nickel-based catalysts for methane reforming with carbon dioxide

    Institute of Scientific and Technical Information of China (English)

    LI Xiancai; HU Quanhong; YANG Yifeng; CHEN Juanrong; LAI Zhihua

    2008-01-01

    The nickel-based catalysts were prepared by the sol-gel method and used for the CH4 reforming with CO2. The effects of the sol-gel method on the specific surface area, catalytic activity, desorption, and reduction performances of catalysts were investigated with BET, TPR, and TPD. Compared with the catalyst prepared by the impregnation method, the results indicated that the catalysts prepared by the sol-gel method had larger specific surface area, showing higher catalytic activities and exhibiting perfect desorption and reduction per-formances. In addition, the modification effects of adding La were studied, and it was found that the 0.75NLBT catalyst constituted of 5wt.%Ni-0.75wt.%La was optimal.

  14. A novel unified dislocation density-based model for hot deformation behavior of a nickel-based superalloy under dynamic recrystallization conditions

    Science.gov (United States)

    Lin, Y. C.; Wen, Dong-Xu; Chen, Ming-Song; Chen, Xiao-Min

    2016-09-01

    In this study, a novel unified dislocation density-based model is presented for characterizing hot deformation behaviors in a nickel-based superalloy under dynamic recrystallization (DRX) conditions. In the Kocks-Mecking model, a new softening item is proposed to represent the impacts of DRX behavior on dislocation density evolution. The grain size evolution and DRX kinetics are incorporated into the developed model. Material parameters of the developed model are calibrated by a derivative-free method of MATLAB software. Comparisons between experimental and predicted results confirm that the developed unified dislocation density-based model can nicely reproduce hot deformation behavior, DRX kinetics, and grain size evolution in wide scope of initial grain size, strain rate, and deformation temperature. Moreover, the developed unified dislocation density-based model is well employed to analyze the time-variant forming processes of the studied superalloy.

  15. Low cycle fatigue and creep-fatigue interaction behavior of nickel-base superalloy GH4169 at elevated temperature of 650 °C

    Energy Technology Data Exchange (ETDEWEB)

    Chen, G., E-mail: agang@tju.edu.cn [School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072 (China); Zhang, Y. [School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072 (China); Xu, D.K. [Environmental Corrosion Center, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Lin, Y.C. [School of Mechanical and Electrical Engineering, Central South University, Changsha 410083 (China); Chen, X. [School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072 (China)

    2016-02-08

    Total strain-controlled low cycle fatigue (LCF) tests of a nickel based superalloy were performed at 650 °C. Various hold times were introduced at the peak tensile strain to investigate the high-temperature creep-fatigue interaction (CFI) effects under the same temperature. A substantial decrease in fatigue life occurred as the total strain amplitude increased. Moreover, tensile strain holding further reduced fatigue life. The saturation phenomenon of holding effect was found when the holding period reached 120 s. Cyclic softening occurred during the LCF and CFI process and it was related to the total strain amplitude and the holding period. The relationship between life-time and total strain amplitude was obtained by combining Basquin equation and Coffin-Manson equation. The surface and fracture section of the fatigued specimens were observed via scanning electronic microscope (SEM) to determine the failure mechanism.

  16. In situ Raman spectroscopic analysis of surface oxide films on Ni-base alloy/low alloy steel dissimilar metal weld interfaces in high-temperature water

    Science.gov (United States)

    Kim, Jongjin; Choi, Kyung Joon; Bahn, Chi Bum; Kim, Ji Hyun

    2014-06-01

    In situ Raman spectroscopy has been applied to analyze the surface oxide films formed on dissimilar metal weld (DMW) interfaces of nickel-base alloy/low alloy steel under hydrogenated high-temperature water condition. For the analysis of the oxide films under high temperature/pressure aqueous conditions, an in situ Raman spectroscopy system was developed by constructing a hydrothermal cell where the entire optics including the excitation laser and the Raman light collection system were located at the nearest position to the specimen by means of immersion optics. In situ Raman spectra of the DMW interfaces were collected in hydrogenated water condition at different temperatures up to 300 °C. The measured in situ Raman spectra showed peaks of Cr2O3, NiCr2O4 and Fe3O4 at the DMW interface. It is considered that differences in the oxide chemistry originated from the chemical element distribution inside of the DMW interface region.

  17. Aluminum alloy

    Science.gov (United States)

    Blackburn, Linda B. (Inventor); Starke, Edgar A., Jr. (Inventor)

    1989-01-01

    This invention relates to aluminum alloys, particularly to aluminum-copper-lithium alloys containing at least about 0.1 percent by weight of indium as an essential component, which are suitable for applications in aircraft and aerospace vehicles. At least about 0.1 percent by weight of indium is added as an essential component to an alloy which precipitates a T1 phase (Al2CuLi). This addition enhances the nucleation of the precipitate T1 phase, producing a microstructure which provides excellent strength as indicated by Rockwell hardness values and confirmed by standard tensile tests.

  18. Evaluation of candidate Stirling engine heater tube alloys after 3500 hours exposure to high pressure doped hydrogen or helium

    Science.gov (United States)

    Misencik, J. A.; Titran, R. H.

    1984-01-01

    The heater head tubes of current prototype automotive Stirling engines are fabricated from alloy N-155, an alloy which contains 20 percent cobalt. Because the United States imports over 90 percent of the cobalt used in this country and resource supplies could not meet the demand imposed by automotive applications of cobalt in the heater head (tubes plus cylinders and regenerator housings), it is imperative that substitute alloys free of cobalt be identified. The research described herein focused on the heater head tubes. Sixteen alloys (15 potential substitutes plus the 20 percent Co N-155 alloy) were evaluated in the form of thin wall tubing in the NASA Lewis Research Center Stirling simulator materials diesel fuel fired test rigs. Tubes filled with either hydrogen doped with 1 percent CO2 or with helium at a gas pressure of 15 MPa and a temperature of 820 C were cyclic endurance tested for times up to 3500 hr. Results showed that two iron-nickel base superalloys, CG-27 and Pyromet 901 survived the 3500 hr endurance test. The remaining alloys failed by creep-rupture at times less than 3000 hr, however, several other alloys had superior lives to N-155. Results further showed that doping the hydrogen working fluid with 1 vol % CO2 is an effective means of reducing hydrogen permeability through all the alloy tubes investigated.

  19. Effect of Surface Preparation on the 815°C Oxidation of Single-Crystal Nickel-Based Superalloys

    Science.gov (United States)

    Sudbrack, Chantal K.; Beckett, Devon L.; MacKay, Rebecca A.

    2015-11-01

    A primary application for single-crystal superalloys has been jet engine turbine blades, where operation temperatures reach well above 1000°C. The NASA Glenn Research Center is considering use of single-crystal alloys for future, lower temperature application in the rims of jet engine turbine disks. Mechanical and environmental properties required for potential disk rim operation at 815°C are being examined, including the oxidation and corrosion behavior, where there is little documentation at intermediate temperatures. In this study, single-crystal superalloys, LDS-1101+Hf and CMSX-4+Y, were prepared with different surface finishes and compared after isothermal and cyclic oxidation exposures. Surface finish has a clear effect on oxide formation at 815°C. Machined low-stress ground surfaces after exposure for 440 h produce thin Al2O3 external scales, which is consistent with higher temperature oxidation, whereas polished surfaces with a mirror finish yield much thicker NiO external scales with subscale of Cr2O3-spinel-Al2O3, which may offer less reliable oxidation resistance. Additional experiments separate the roles of cold-work, localized deformation, and the extent of polishing and surface roughness on oxide formation.

  20. 61Ni synchrotron radiation-based Mössbauer spectroscopy of nickel-based nanoparticles with hexagonal structure

    Science.gov (United States)

    Masuda, Ryo; Kobayashi, Yasuhiro; Kitao, Shinji; Kurokuzu, Masayuki; Saito, Makina; Yoda, Yoshitaka; Mitsui, Takaya; Hosoi, Kohei; Kobayashi, Hirokazu; Kitagawa, Hiroshi; Seto, Makoto

    2016-02-01

    We measured the synchrotron-radiation (SR)-based Mössbauer spectra of Ni-based nanoparticles with a hexagonal structure that were synthesised by chemical reduction. To obtain Mössbauer spectra of the nanoparticles without 61Ni enrichment, we developed a measurement system for 61Ni SR-based Mössbauer absorption spectroscopy without X-ray windows between the 61Ni84V16 standard energy alloy and detector. The counting rate of the 61Ni nuclear resonant scattering in the system was enhanced by the detection of internal conversion electrons and the close proximity between the energy standard and the detector. The spectrum measured at 4 K revealed the internal magnetic field of the nanoparticles was 3.4 ± 0.9 T, corresponding to a Ni atomic magnetic moment of 0.3 Bohr magneton. This differs from the value of Ni3C and the theoretically predicted value of hexagonal-close-packed (hcp)-Ni and suggested the nanoparticle possessed intermediate carbon content between hcp-Ni and Ni3C of approximately 10 atomic % of Ni. The improved 61Ni Mössbauer absorption measurement system is also applicable to various Ni materials without 61Ni enrichment, such as Ni hydride nanoparticles.

  1. Automatic evaluation of nickel alloy secondary phases from SEM images.

    Science.gov (United States)

    de Albuquerque, Victor Hugo C; Silva, Cleiton Carvalho; Menezes, Thiago Ivo de S; Farias, Jesualdo Pereira; Tavares, João Manuel R S

    2011-01-01

    Quantitative metallography is a technique to determine and correlate the microstructures of materials with their properties and behavior. Generic commercial image processing and analysis software packages have been used to quantify material phases from metallographic images. However, these all-purpose solutions also have some drawbacks, particularly when applied to segmentation of material phases. To overcome such limitations, this work presents a new solution to automatically segment and quantify material phases from SEM metallographic images. The solution is based on a neuronal network and in this work was used to identify the secondary phase precipitated in the gamma matrix of a Nickel base alloy. The results obtained by the new solution were validated by visual inspection and compared with the ones obtained by a commonly used commercial software. The conclusion is that the new solution is precise, reliable and more accurate and faster than the commercial software.

  2. SEM and EDS Characterisation of Layering TiOx Growth onto the Cutting Tool Surface in Hard Drilling Processes of Ti-Al-V Alloys

    Directory of Open Access Journals (Sweden)

    M. Álvarez

    2011-01-01

    Full Text Available Scanning electron microscopy (SEM has been used to identify and analyse the secondary adhesion effect precursors formed during the dry drilling processes of Ti-6Al-4V alloy over the rake face and flute of the drilling tools. Subsequent analysis with energy dispersive spectroscopy (EDS was enabled to distinguish its compositional characteristics. Thus, according to the EDS obtained data, a stratified multi built-up layer (MBUL composed by TiOx is formed over the rake face of the tool. Furthermore, this multi-layer adhered allows initially the built-up edge (BUE development close to the edge of the tool by a mechanical adhesion mechanism. In a second step, it is responsible for the formation of a thicker secondary BUL which avoids the chip flow, and it provokes the tool collapse. These mechanisms are different from those observed in the dry machining of other alloys such as steels, nickel-based alloys, or aluminium alloys.

  3. Metal Loss of Steam-Oxidized Alloys after Exposures at 675°C and 725°C for 500 Hours

    Science.gov (United States)

    Dudziak, T.; Grobauer, S.; Simms, N.; Krupp, U.; Łukaszewicz, M.

    2015-12-01

    The paper reports metal loss data and general overview of steam oxidation behaviour of the selected alloys in water steam under atmospheric pressure in temperature range of 675-725°C. In this research, T22, T23, TP347HFG, HR3C and 718+ alloys were used. In this study, kinetics and metal loss data were obtained for better understanding corrosion degradation of the exposed materials. All the samples after 500-h exposure were characterized using environmental scanning electron microscopy (ESEM) in backscattered mode (BSE) with energy-dispersive x-ray spectroscopy (EDX). The results indicate that the highest corrosion degradation and metal loss were observed in T22, T23 alloys, moderate degradation was found in TP347HFG, whereas HR3C and 718+ nickel-based alloy showed good corrosion resistance.

  4. The wear resistance of cobalt free hard surfaced alloys in nuclear power plant conditions. Test results; Kobolttivapaiden pinnoitteiden kulumiskestaevyys ydinvoimalaitosolosuhteissa. Koetulokset

    Energy Technology Data Exchange (ETDEWEB)

    Kosonen, A.M. [VTT Manufacturing Technology, Espoo (Finland)

    1996-09-01

    Use of cobalt containing materials is restricted in primary circuits of nuclear power plants since the cobalt is activated in the reactor core. The resulting isotope leads to increase of activity in the primary circuit. This report presents the results of the wear resistance tests of four hard facing alloys. The test method was a pin on plate test. The pins were coated with hard-facing alloys and the plates were manufactured from stainless steel. The tested materials were nickel based Stellite 6, wolfram carbide (WC), METCO 442 and cobalt based Stellite 6. Tests were carried out in simulated BWR-environment. According to the results of these tests it is not possible to get any differences between any hard facing alloys if the hardness of the plate material is much lower than that of the hard facing alloys examined. (orig.) (4 refs.).

  5. The effect of phosphorus on the microstructure and mechanical properties of ATI 718Plus alloy

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Minqing, E-mail: minqingw@yahoo.com [Central Iron and Steel Research Institute, Beijing 100081 (China); School of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China); Beijing Key Laboratory of Advanced High Temperature Materials, Beijing 100081 (China); Du, Jinhui; Deng, Qun [Central Iron and Steel Research Institute, Beijing 100081 (China); Beijing Key Laboratory of Advanced High Temperature Materials, Beijing 100081 (China); Tian, Zhiling [Central Iron and Steel Research Institute, Beijing 100081 (China); Zhu, Jing, E-mail: jzhu@mail.tsinghua.edu.cn [School of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China)

    2015-02-25

    Since the discovery in the 1990s of the abnormal improvement produced by phosphorus in the stress rupture and creep life of Inconel 718 (hereafter referred to as 718), a great deal of additional research followed. However, the mechanism of the action of phosphorous in 718 is still in question. This paper details an experimental study that was intended to determine how phosphorus acts upon the microstructure and mechanical properties of Ni–Fe based alloy 718Plus. The results show that phosphorus has little effect on the strength and ductility of alloy 718Plus, but can significantly improve the stress rupture life. Phase constituents such as the δ and γ′ phases were quantitatively analyzed using electrolytic phase isolation and micro-chemical and XRD analysis as the phosphorous content of the alloy was increased. A full atom mapping of the distribution of phosphorus in the 718Plus alloy was quantitatively determined using APT (Atom Probe Tomography) technique. The results showed that there is no significant segregation of phosphorus at the γ′/γ and γ′/γ′ interface, but it significantly segregates at the grain boundaries and δ/γ interface. It was found that phosphorus is extremely depleted in the δ phase, which is believed to inhibit δ-phase precipitation by preventing δ phase nucleation and growth in the 718Plus alloy. Finally, the influence of phosphorus on the microstructure and mechanical properties of the 718Plus alloy was discussed.

  6. Creep behavior of Re-free nickel-based single crystal superalloy at intermediate temperature%无Re镍基单晶合金的中温蠕变行为

    Institute of Scientific and Technical Information of China (English)

    田素贵; 薛永超; 曾征; 舒德龙; 郭忠革; 谢君

    2013-01-01

    通过中温蠕变性能测试、组织形貌观察及位错组态的衍衬分析,研究无 Re 镍基单晶合金的蠕变行为与变形机制。结果表明:在760℃、750 MPa条件下,合金具有良好的蠕变抗力及较长的蠕变寿命,蠕变期间,合金中的γ′相仅发生粗化,未发生筏形化转变。合金在蠕变初期的变形机制是(1/2)〈110〉位错在基体通道的{111}八面体滑移系中运动,蠕变位错可发生单取向滑移、双取向滑移和交滑移;随着蠕变进入后期,合金的应变增大,其变形机制是〈110〉位错在基体中运动和剪切进入γ′相,其中,基体中的位错发生扭曲,而部分剪切进入γ′相的〈110〉超位错发生分解,形成〈112〉肖克莱不全位错+层错的位错组态,可抑制位错的交滑移,使合金具有较好的蠕变抗力。%By means of creep property measurement at intermediate temperature, microstructure observation and contrast analysis of dislocation configuration, the creep behavior and deformation mechanism of Re-free nickel-based single crystal superalloy at intermediate temperature were investigated. The results show that the alloy displays a better creep resistance and long creep life at 760℃, 750 MPa. During creep at intermediate temperature, the coarsening of the cubicalγ′ phase occurs, and no rafting transformation of γ′ phase is detected. The deformation mechanism of the superalloy during initial creep is the slipping of (1/2) dislocations with single oriented, double oriented and cross-slipping features activated on the octahedral systems in theγmatrix channels. The strain of the alloy increases as the creep enters latter stage, the deformation mechanism of the superalloy is that 〈110〉 dislocations slipping in theγmatrix and shearing enter into the cubical γ′ phase. Thereinto, the twisting of dislocations in the matrix occurs, and some 〈110〉super-dislocations shearing into γ′ phase

  7. Effect of Aluminum Content on Microstructure and Mechanical Properties of Al x CoCrFeMo0.5Ni High-Entropy Alloys

    Science.gov (United States)

    Hsu, Chin-You; Juan, Chien-Chang; Sheu, Tsing-Shien; Chen, Swe-Kai; Yeh, Jien-Wei

    2013-12-01

    High-entropy alloys Al x CoCrFeMo0.5Ni with varied Al contents ( x = 0, 0.5, 1.0, 1.5, and 2.0) have been designed based on the Al x CoCrCuFeNi system to improve mechanical properties for room and elevated temperatures. They have been investigated for microstructure and mechanical properties. As the aluminum content increases, the as-cast structure evolves from face-centered cubic dendrite + minor σ-phase interdendrite at x = 0 to B2 dendrite with body-centered cubic (bcc) precipitates + bcc interdendrite with B2 precipitates at x = 2.0. This confirms the strong bcc-forming tendency of Al. The room-temperature Vickers hardness starts from the lowest, HV 220, at x = 0, attains to the maximum, HV 720, at x = 1.0, and then decreases to HV 615 at x = 2.0. Compared with the base alloy system, the current alloy system has a superior combination of hardness and fracture toughness. In addition, Al x CoCrFeMo0.5Ni alloys except x = 0 display a higher hot hardness level than those of Ni-based superalloys, including In 718 and In 718 H, up to 1273 K and show great potential in high-temperature applications.

  8. Determination of the Crevice Repassivation Potential of Alloy 22 By a Potentiodynamic-Galvanostatic-Potentiostatic Method

    Energy Technology Data Exchange (ETDEWEB)

    K. Evans; L. Wong; R. Rebak

    2004-06-01

    Alloy 22 (N06022) is a nickel-based alloy highly resistant to corrosion. In some aggressive conditions of high chloride concentration, temperature and applied potential, Alloy 22 may suffer crevice corrosion, a form of localized corrosion. There are several electrochemical methods that can be used to determine localized corrosion in metallic alloys. One of the most popular for rapid screening is the cyclic potentiodynamic polarization (CPP). This work compares the results obtained by measuring the localized corrosion resistance of Alloy 22 using both CPP and the more cumbersome Tsujikawa-Hisamatsu Electrochemical (THE) method. The electrolytes used were 1 M NaCl and 5 M CaCl{sub 2}, both at 90 C. Results show that similar repassivation potentials were obtained for Alloy 22 using both methods. That is, in cases where localized corrosion is observed using the fast CPP method, there is no need to use THE method since it takes ten times longer to obtain comparable results in spite of the mode of corrosion attack is different in the tested specimens.

  9. Corrosion Behavior of Alloy 22 in Oxalic Acid and Sodium Chloride Solutions

    Energy Technology Data Exchange (ETDEWEB)

    Day, S D; Whalen, M T; King, K J; Hust, G A; Wong, L L; Estill, J C; Rebak, R B

    2003-06-24

    Nickel based Alloy 22 (NO6022) is extensively used in aggressive industrial applications, especially due to its resistance to localized corrosion and stress corrosion cracking in high chloride environments. The purpose of this work was to characterize the anodic behavior of Alloy 22 in oxalic acid solution and to compare its behavior to sodium chloride (NaCl) solutions. Standard electrochemical tests such as polarization resistance and cyclic polarization were used. Results show that the corrosion rate of Alloy 22 in oxalic acid solutions increased rapidly as the temperature and the acid concentration increased. Extrapolation studies show that even at a concentration of 10{sup -4}M oxalic acid, the corrosion rate of Alloy 22 would be higher in oxalic acid than in 1 M NaCl solution. Alloy 22 was not susceptible to localized corrosion in oxalic acid solutions. Cyclic polarization tests in 1 M NaCl showed that Alloy 22 was susceptible to crevice corrosion at 90 C but was not susceptible at 60 C.

  10. Studying the influence of substitutional elements on mechanical behavior of Alloy 718

    Directory of Open Access Journals (Sweden)

    Max Bertrand

    2014-01-01

    Full Text Available In nickel-based superalloys, substitutional solute species have a strong impact on in service mechanical properties as well as on oxidation and corrosion resistances. In alloy 718, recent studies carried out by tensile tests highlighted the fact that refractory solute species are able to interact strongly with mobile dislocations during plastic deformation, generating dynamic strain ageing, and, in wide ranges of tests temperatures and strain rates, Portevin-Le Chatelier effect. The precise nature of the substitutional element responsible for such a dynamic interaction is still subject to debate. We addressed this question by means of mechanical spectroscopy studies of alloy 718 and various related alloys corresponding to monitored changes in the chemical composition. Only a single internal friction relaxation peak has been observed for all the studied alloys. By analyzing the damping behavior of these alloys at different imposed solicitation frequencies by sweeping a large temperatures range, the activation energies of the relaxation process and the type of mechanism involved have been determined. The process is a “Zener relaxation” in the alloys, i.e. a substitutional atoms dipole reorientation under applied stress. The results tend to prove that Niobium is not involved in the relaxation process whereas Molybdenum content seems to play an important role in the relaxation intensity.

  11. A comparison of hydrogen ingress behavior in alloys 625 and 716

    Energy Technology Data Exchange (ETDEWEB)

    Pound, B.G. (SRI International, Menlo Park, CA (United States). Materials Research Center)

    1993-12-01

    Microstructural heterogeneities in alloys provide trapping sites for diffusing hydrogen and so strongly affect the susceptibility of the alloys to hydrogen embrittlement (HE). These traps are able to be classified as reversible or irreversible, according to their energy for trapping hydrogen. Irreversible traps can be highly detrimental to the performance of an alloy in a hydrogen environment. So identification of the dominant types of irreversible traps is crucial to characterizing the susceptibility to HE. Hydrogen trapping has been studied previously for a wide range of alloys using a technique referred to as hydrogen ingress analysis by potentiostatic pulsing (HIAPP). The alloy is charged with hydrogen at a constant potential (E[sub c]) for a time (t[sub c]), after which the potential is stepped anodically, resulting in a current transient with a charge q[sub a]. For all the alloys studied to date, the transients could be analyzed in terms of a diffusion/trapping model involving a constant entry flux; that is, the rate of ingress was found to be controlled by diffusion under the influence of kinetically-limited entry. HIAPP has previously been applied to nickel-base alloys of age-hardened types (718 and 925) and work-hardened types (625 and C-276). In the present study, HIAPP was used to investigate hydrogen ingress in Custom Age 625 PLUS (UNS N07716), which was developed as an age-hardenable alternative to alloy 625. The hydrogen entry and trapping characteristics were obtained for alloy 716 and compared with those for alloy 615, with the objective of relating these characteristics to their HE susceptibilities.

  12. Electrical Resistance Alloys and Low-Expansion Alloys

    DEFF Research Database (Denmark)

    Kjer, Torben

    1996-01-01

    The article gives an overview of electrical resistance alloys and alloys with low thermal expansion. The electrical resistance alloys comprise resistance alloys, heating alloys and thermostat alloys. The low expansion alloys comprise alloys with very low expansion coefficients, alloys with very low...

  13. 纳米多孔结构镍基复合膜电极的电化学法制备及其电容特性%Electrochemical Fabrication and Pseudocapacitive Performance of a Porous Nanostructured Nickel-Based Complex Film Electrode

    Institute of Scientific and Technical Information of China (English)

    孔德帅; 王建明; 皮欧阳; 邵海波; 张鉴清

    2011-01-01

    A porous nickel film was prepared by the selective anodic dissolution of copper from an electrodeposited Ni-Cu alloy film. A porous nanostructured nickel-based complex film electrode was further fabricated by oxidizing the obtained porous nickel film using cyclic voltammetry in 1 mol· L-1 KOH solution.The physical properties and pseudocapacitive performance of the as-prepared film electrodes were investigated by scanning electron microscopy (SEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and electrochemical techniques. The results of SEM, XRD, and XPS indicate that the obtained complex film electrode consists of Ni, Ni(OH)2, and NiOOH, and it has a porous nanostructure.The electrochemical experiments revealed that the as-prepared porous nanostructured nickel-based complex film electrode had a specific capacitance of 578 F· g-1 at a current density of 20 A · g-1 at the initial cycle and it gave a specific capacitance of 544 F·g-1 after 1000 cycles with a capacitance retention of 94%.The nanoporous structure enhances the accessibility of the KOH electrolyte and promotes reactive species transport within the electrode. The nanoporous Ni substrate may improve the electronic conductivity of the thin Ni(OH)2 film at its surfaces. The nanosized Ni(OH)2 grains can shorten the proton diffusion pathways in the bulk of the solid nickel hydroxide. These factors are responsible for the superior pseudocapacitive performance of the porous nanostructured nickel-based complex film electrode.%通过对电沉积法得到的Ni-Cu合金镀层进行电化学去合金化处理,制备了纳米多孔结构金属镍膜.采用循环伏安法对多孔金属镍膜在1 mol·L-1KOH溶液中进行阳极氧化处理,获得了纳米多孔结构的镍基复合膜电极.应用扫描电子显微镜(SEM)、X射线衍射(XRD)、X射线光电子能谱(XPS)和电化学技术对所制备的膜电极的物理性质及赝电容特性进行了表征.SEM、XRD和XPS的测试结

  14. Selective laser melting of Inconel super alloy-a review

    Science.gov (United States)

    Karia, M. C.; Popat, M. A.; Sangani, K. B.

    2017-07-01

    Additive manufacturing is a relatively young technology that uses the principle of layer by layer addition of material in solid, liquid or powder form to develop a component or product. The quality of additive manufactured part is one of the challenges to be addressed. Researchers are continuously working at various levels of additive manufacturing technologies. One of the significant powder bed processes for met als is Selective Laser Melting (SLM). Laser based processes are finding more attention of researchers and industrial world. The potential of this technique is yet to be fully explored. Due to very high strength and creep resistance Inconel is extensively used nickel based super alloy for manufacturing components for aerospace, automobile and nuclear industries. Due to law content of Aluminum and Titanium, it exhibits good fabricability too. Therefore the alloy is ideally suitable for selective laser melting to manufacture intricate components with high strength requirements. The selection of suitable process for manufacturing for a specific component depends on geometrical complexity, production quantity, and cost and required strength. There are numerous researchers working on various aspects like metallurgical and micro structural investigations and mechanical properties, geometrical accuracy, effects of process parameters and its optimization and mathematical modeling etc. The present paper represents a comprehensive overview of selective laser melting process for Inconel group of alloys.

  15. The effect of tantalum and carbon on the structure/properties of a single crystal nickel-base superalloy. M.S. Thesis. Final Report

    Science.gov (United States)

    Nguyen, H. C.

    1984-01-01

    The microstructure, phase chemistry, and creep and hot tensile properties were studied as a function of tantalum and carbon levels in Mar-M247 type single crystal alloys. Microstructural studies showed that several types of carbides (MC, M23C6 and M5C) are present in the normal carbon (0.10 wt % C) alloys after heat treatment. In general, the composition of the MC carbides changes from titanium rich to tantalum rich as the tantalum level in the alloy increases. Small M23C6 carbides are present in all alloys. Tungsten rich M6C carbides are also observed in the alloy containing no tantalum. No carbides are present in the low carbon (0.01 wt % C) alloy series. The morphology of gamma prime is observed to be sensitive to heat treatment and tantalum level in the alloy. Cuboidal gamma prime is present in all the as cast structures. After heat treatment, the gamma prime precipitates tend to have a more spheroidal like morphology, and this tendency increases as the tantalum level decreases. On prolonged aging, the gamma prime reverts back to a cuboidal morphology or under stress at high temperatures, forms a rafted structure. The weight fraction and lattice parameter of the spheroidal gamma prime increases with increasing tantalum content. Changes in the phase chemistry of the gamma prime matrix and gamma prime have also been analyzed using phase extraction techniques. The partitioning ratio decreases for tungsten and aluminum and increases for tantalum as the tantalum content increases for both alloy series; no significant changes occur in the partitioning ratios of the other alloying elements. A reduction in secondary creep rate and an increase in rupture time result from increasing the tantalum content and decreasing the carbon level.

  16. Thermal analysis of silicon carbide coating on a nickel based superalloy substrate and thickness measurement of top layers by lock-in infrared thermography

    Energy Technology Data Exchange (ETDEWEB)

    Ranjit, Shrestha; Kim, Won Tae [Kongju National University, Cheonan (Korea, Republic of)

    2017-04-15

    In this paper, we investigate the capacity of the lock-in infrared thermography technique for the evaluation of non-uniform top layers of a silicon carbide coating with a nickel based superalloy sample. The method utilized a multilayer heat transfer model to analyze the surface temperature response. The modelling of the sample was done in ANSYS. The sample consists of three layers, namely, the metal substrate, bond coat and top coat. A sinusoidal heating at different excitation frequencies was imposed upon the top layer of the sample according to the experimental procedures. The thermal response of the excited surface was recorded, and the phase angle image was computed by Fourier transform using the image processing software, MATLAB and Thermofit Pro. The correlation between the coating thickness and phase angle was established for each excitation frequency. The most appropriate excitation frequency was found to be 0.05 Hz. The method demonstrated potential in the evaluation of coating thickness and it was successfully applied to measure the non-uniform top layers ranging from 0.05 mm to 1 mm with an accuracy of 0.000002 mm to 0.045 mm.

  17. Nickel-based xerogel catalysts: Synthesis via fast sol-gel method and application in catalytic hydrogenation of p-nitrophenol to p-aminophenol

    Science.gov (United States)

    Feng, Jin; Wang, Qiang; Fan, Dongliang; Ma, Lirong; Jiang, Deli; Xie, Jimin; Zhu, Jianjun

    2016-09-01

    In order to investigate the roles of three-dimensional network structure and calcium on Ni catalysts, the Ni, Ni-Al2O3, Ni-Ca-Al2O3 xerogel catalysts were successfully synthesized via the fast sol-gel process and chemical reduction method. The crystal structure of three different catalysts was observed with X-ray powder diffraction (XRD). Transmission electron microscopy (TEM), scanning electron microscopy (SEM) and nitrogen adsorption-desorption were employed to investigate the role of network structure of xerogel catalysts and the size distribution of Ni nanoparticles. The catalyst composition was determined by inductively coupled plasma-optical emission spectrometry (ICP-OES) measurement and energy-dispersive X-ray spectroscopy (EDS). Temperature-programmed reduction (TPR) experiments were carried out to investigate the reducibility of nickel species and the interaction between nickel species and alumina. The catalytic hydrogenation of p-nitrophenol to p-aminophenol was investigated over the prepared nickel-based xerogel catalysts. The conversion of p-nitrophenol was monitored by UV spectrophotometry and high performance liquid chromatography (HPLC). The results show that the catalysts are highly selective for the conversion of p-nitrophenol to p-aminophenol and the order of catalytic activities of the catalysts is Ni < Ni-Al2O3 < Ni-Ca-Al2O3. The catalysts were recycled and were used to evaluate the reutilization.

  18. The contrasting roles of creep and stress relaxation in the time-dependent deformation during in-situ cooling of a nickel-base single crystal superalloy.

    Science.gov (United States)

    Panwisawas, Chinnapat; D'Souza, Neil; Collins, David M; Bhowmik, Ayan

    2017-09-11

    Time dependent plastic deformation in a single crystal nickel-base superalloy during cooling from casting relevant temperatures has been studied using a combination of in-situ neutron diffraction, transmission electron microscopy and modelling. Visco-plastic deformation during cooling was found to be dependent on the stress and constraints imposed to component contraction during cooling, which mechanistically comprises creep and stress relaxation. Creep results in progressive work hardening with dislocations shearing the γ' precipitates, a high dislocation density in the γ channels and near the γ/γ' interface and precipitate shearing. When macroscopic contraction is restricted, relaxation dominates. This leads to work softening from a decreased dislocation density and the presence of long segment stacking faults in γ phase. Changes in lattice strains occur to a similar magnitude in both the γ and γ' phases during stress relaxation, while in creep there is no clear monotonic trend in lattice strain in the γ phase, but only a marginal increase in the γ' precipitates. Using a visco-plastic law derived from in-situ experiments, the experimentally measured and calculated stresses during cooling show a good agreement when creep predominates. However, when stress relaxation dominates accounting for the decrease in dislocation density during cooling is essential.

  19. Microstructure and properties of laser-borided Inconel 600-alloy

    Energy Technology Data Exchange (ETDEWEB)

    Kulka, M., E-mail: michal.kulka@put.poznan.pl; Dziarski, P.; Makuch, N.; Piasecki, A.; Miklaszewski, A.

    2013-11-01

    Nickel-based superalloys are used extensively for a variety of industrial applications involving high temperatures and aggressive environments. However, under conditions of appreciable mechanical wear (adhesive or abrasive), these materials have to be distinguished by suitable wear protection. The diffusion boronizing is the thermo-chemical treatment, which improves the tribological properties of nickel and its alloys. Nevertheless, the long duration of this process is necessary in order to obtain the layers of the thickness up to about 100 μm. Instead of the diffusion process, in this study the laser boriding is used for producing boride layer on Inconel 600-alloy. During the laser alloying, the external cylindrical surface of base material is coated by paste, including amorphous boron. Then the surface is re-melted by a laser beam. The high overlapping of multiple laser tracks (86%) causes the formation of uniform laser-alloyed layer in respect of the thickness. Laser re-melted zone, heat-affected zone and the substrate characterize the microstructure. In the re-melted zone, the three areas are observed: compact borides zone consisting of nickel, chromium and iron borides (close to the surface), zone of increased percentage of Ni–Cr–Fe-matrix (appearing in the greater distance from the surface) and zone of dominant Ni–Cr–Fe-matrix percentage (at the end of the layer). The hardness obtained is comparable to that-obtained in case of diffusion boriding. Simultaneously, the laser-borided layers are significantly thicker (about 346 or 467 μm depending on the laser power used). The significant increase in their abrasive wear resistance is observed. The wear intensity factors, as well as the relative mass loss of the laser-borided samples, are ten times smaller in comparison with untreated Inconel 600-alloy.

  20. Microstructure and properties of laser-borided Inconel 600-alloy

    Science.gov (United States)

    Kulka, M.; Dziarski, P.; Makuch, N.; Piasecki, A.; Miklaszewski, A.

    2013-11-01

    Nickel-based superalloys are used extensively for a variety of industrial applications involving high temperatures and aggressive environments. However, under conditions of appreciable mechanical wear (adhesive or abrasive), these materials have to be distinguished by suitable wear protection. The diffusion boronizing is the thermo-chemical treatment, which improves the tribological properties of nickel and its alloys. Nevertheless, the long duration of this process is necessary in order to obtain the layers of the thickness up to about 100 μm. Instead of the diffusion process, in this study the laser boriding is used for producing boride layer on Inconel 600-alloy. During the laser alloying, the external cylindrical surface of base material is coated by paste, including amorphous boron. Then the surface is re-melted by a laser beam. The high overlapping of multiple laser tracks (86%) causes the formation of uniform laser-alloyed layer in respect of the thickness. Laser re-melted zone, heat-affected zone and the substrate characterize the microstructure. In the re-melted zone, the three areas are observed: compact borides zone consisting of nickel, chromium and iron borides (close to the surface), zone of increased percentage of Ni-Cr-Fe-matrix (appearing in the greater distance from the surface) and zone of dominant Ni-Cr-Fe-matrix percentage (at the end of the layer). The hardness obtained is comparable to that-obtained in case of diffusion boriding. Simultaneously, the laser-borided layers are significantly thicker (about 346 or 467 μm depending on the laser power used). The significant increase in their abrasive wear resistance is observed. The wear intensity factors, as well as the relative mass loss of the laser-borided samples, are ten times smaller in comparison with untreated Inconel 600-alloy.

  1. Microstructural Features Controlling the Variability in Low-Cycle Fatigue Properties of Alloy Inconel 718DA at Intermediate Temperature

    Science.gov (United States)

    Texier, Damien; Gómez, Ana Casanova; Pierret, Stéphane; Franchet, Jean-Michel; Pollock, Tresa M.; Villechaise, Patrick; Cormier, Jonathan

    2016-03-01

    The low-cycle fatigue behavior of two direct-aged versions of the nickel-based superalloy Inconel 718 (IN718DA) was examined in the low-strain amplitude regime at intermediate temperature. High variability in fatigue life was observed, and abnormally short lifetimes were systematically observed to be due to crack initiation at (sub)-surface non-metallic inclusions. However, crack initiation within (sub)-surface non-metallic inclusions did not necessarily lead to short fatigue life. The macro- to micro-mechanical mechanisms of deformation and damage have been examined by means of detailed microstructural characterization, tensile and fatigue mechanical tests, and in situ tensile testing. The initial stages of crack micro-propagation from cracked non-metallic particles into the surrounding metallic matrix occupies a large fraction of the fatigue life and requires extensive local plastic straining in the matrix adjacent to the cracked inclusions. Differences in microstructure that influence local plastic straining, i.e., the δ-phase content and the grain size, coupled with the presence of non-metallic inclusions at the high end of the size distribution contribute strongly to the fatigue life variability.

  2. Eutectic gamma (Nickel)/gamma vprime(Nickel Aluminide) delta (Nickel Niobium) polycrystalline nickel-base superalloys: Chemistry, processing, microstructure and properties

    Science.gov (United States)

    Xie, Mengtao

    Directionally solidified (D.S.) gamma(Ni)/gamma'(Ni 3A1)-delta(Ni3Nb) eutectic alloys were considered as candidate turbine blade materials. Currently, the properties of polycrystalline gamma/gamma'-delta alloys are of interest as they inherit many advantageous attributes from the D.S. gamma/gamma'-delta alloys. This thesis is therefore dedicated towards the development of a fundamental understanding of these novel eutectic alloys from several important perspectives. This thesis will first be focused on quantifying the effect of several elements. A set of Ni-Cr-Al-Nb alloy compositions with increasing levels of Cr was designed to investigate the influence of Cr on the primary phase formation, solidus and liquidus temperatures and g-d eutectic morphology. A matrix of complex gamma/gamma'-delta alloy compositions with the same (Ta+Nb) content but varying Ta/Nb ratios was designed to study the influence of Ta on elemental segregation and solid state partitioning behaviors. Thermodynamic predicaitons using the Computherm Pandat database (PanNi7) were compared to experimental results in these investigations. The second part of this thesis will provide a more general understanding of the effects of common elements. A large number of experimental alloys covering a broad range of compositions were selected for the analysis. Important alloy attributes were characterized as a function of element concentration. Linear regression analysis was performed to reveal the relative effectiveness of different elements. An extensive comparison between the experimental observations and Pandat predictions was provided to critically evaluate the strength and weakness of existing thermodynamic database model in this novel alloy system. The last part of this thesis emphasizes the development of cast and wrought processes for cast gamma/gamma'-delta alloys as a cost effective alternative to the powder metallurgy route. Hot rolling of workpieces encapsulated within a steel can was performed on

  3. Corrosion Behavior of Alloys in Molten Fluoride Salts

    Science.gov (United States)

    Zheng, Guiqiu

    The molten fluoride salt-cooled high-temperature nuclear reactor (FHR) has been proposed as a candidate Generation IV nuclear reactor. This reactor combines the latest nuclear technology with the use of molten fluoride salt as coolant to significantly enhance safety and efficiency. However, an important challenge in FHR development is the corrosion of structural materials in high-temperature molten fluoride salt. The structural alloys' degradation, particularly in terms of chromium depletion, and the molten salt chemistry are key factors that impact the lifetime of nuclear reactors and the development of future FHR designs. In support of materials development for the FHR, the nickel base alloy of Hastelloy N and iron-chromium base alloy 316 stainless steel are being actively considered as critical structural alloys. Enriched 27LiF-BeF2 (named as FLiBe) is a promising coolant for the FHR because of its neutronic properties and heat transfer characteristics while operating at atmospheric pressure. In this study, the corrosion behavior of Ni-5Cr and Ni-20Cr binary model alloys, and Hastelloy N and 316 stainless steel in molten FLiBe with and without graphite were investigated through various microstructural analyses. Based on the understanding of the corrosion behavior and data of above four alloys in molten FLiBe, a long-term corrosion prediction model has been developed that is applicable specifically for these four materials in FLiBe at 700ºC. The model uses Cr concentration profile C(x, t) as a function of corrosion distance in the materials and duration fundamentally derived from the Fick's diffusion laws. This model was validated with reasonable accuracy for the four alloys by fitting the calculated profiles with experimental data and can be applied to evaluate corrosion attack depth over the long-term. The critical constant of the overall diffusion coefficient (Deff) in this model can be quickly calculated from the experimental measurement of alloys' weight

  4. Influence of heat treatment on the microstructure and mechanical properties of DZ951 alloy

    Institute of Scientific and Technical Information of China (English)

    XIA Pengcheng; YU Jingjiang; SUN Xiaofeng; GUAN Hengrong; HU Zhuangqi

    2008-01-01

    DZ951 directionally solidified nickel-base superalloy is mainly strengthened by y phase.Regularly aligned cuboidal and bimodal γ precipitates were attained by two heat treatments.The effect of microstructure on the mechanical properties of DZ951 alloy has been investigated.The results indicate that MC carbide changes to little blocks during aging treatment at 1050℃ (HT1).MC carbide partly degrades into M23c6 and there is a layer of γ around the carbide during aging treatment at 115℃ (HT2),which is beneficial to the elongation of DZ951 alloy.Small γ volume fraction and the uneven deformation structure are contributed to low mechanical propexties of the as-cast alloy.HT1 alloy has a better stress rupture life at 1100℃50 MPa and yield stress at 20℃,800℃ and 1100℃,which is attributed to regularly aligned cuboidal γ phase and even deformation structure.HT2 alloy has a good combination of strength and ductility.This arises fi'om the bimodal γ precitates and the degeneration of MC carbide.

  5. Effect of HIP Temperature on Microstructure and Creep Property of FGH95 Alloy

    Science.gov (United States)

    Xie, Jun; Tian, Su-Gui; Zhou, Xiao-Ming

    2012-02-01

    By means of hot isostatic pressing (HIP) treatment, microstructure observation and creep properties measurement, the effects of the HIP temperatures on the microstructure and creep properties of FGH95 nickel-base superalloy are investigated. The results show that, when the HIP temperature is lower than solubility of γ' phase, the coarser γ' phase is precipitated in the previous particle boundary (PPB) regions, and the quantity and size of the coarser γ' phase which is distributed in the regions decrease as the HIP temperature increases. No feature of the grain growing up is detected after the alloy is solution treated at 1140 °C. Moreover, there are a few of carbide particles distributing along the grain boundary and in the grain. After HIP treated at 1180 °C and fully heat treated, coarser γ' phase is dissolved in the alloy, and the depleted zone of the fine γ' phase has disappeared. In addition, the grains grow up obviously in the alloy, and the γ' phase and fine carbide particles are dispersedly precipitated in the grains and along boundaries, which can enhance the creep resistance of the alloy. The deformation mechanisms of the alloy are that the dislocations slip in the matrix or shear into γ' phase during creep.

  6. 元素Re对镍基单晶合金中温蠕变行为的影响%Influence of element Re on intermediate temperature creep behavior of single crystal nickel-base superalloy

    Institute of Scientific and Technical Information of China (English)

    田素贵; 舒德龙; 曾征; 刘臣; 郭忠革

    2013-01-01

    通过对有/无元素Re合金进行蠕变曲线测定及组织形貌观察,研究了元素Re对镍基单晶合金中温蠕变行为的影响.结果表明:与无Re合金相比,4.5% Re合金在中温/高应力条件下具有良好的蠕变抗力.蠕变期间无Re合金中的γ'相转变成串状,而4.5Re合金中的γ'相仍保持立方体形貌,有/无元素Re合金在中温蠕变期间的变形机制均为超位错剪切γ'相,切入γ'相的超位错可在{111}面滑移,或在{111}面分解形成{112}超肖克莱不全位错+(SISF)的位错组态,抑制其交滑移;其中,4.5% Re合金中切入Y'相的超位错可由{111}面交滑移至(100)面,形成K-W锁,是使合金具有良好蠕变抗力的重要原因之一.%Influence of element Re on intermediate temperature creep behavior of the single crystal nickel-base superalloy was studied by means of creep curve measurement and microstructure observation.The results show that compared to free-Re superalloy,4.5% Re superalloy exhibits a better creep resistance under the conditions of medium temperature and high stress.During creep at intermediate temperature,the cubical γ' phase in free-Re superalloy is transformed into the bunch-like structure,and large numbers of γ' phase in 4.5% Re superalloy keep still the cubical configuration.The deformation mechanisms of the free/with Re superalloys during creep are that the slipping of (1/2) dislocations is activated in the γmatrix channels and super-dislocations shear into the γ' phase,and the super-dislocations shearing into the γ' phase both slip on {111} planes and decompose to form the configuration of (1/3) superShockleys partials plus the stacking fault,which may restrain the cross-slipping of dislocations.Therein,the super-dislocations shearing into the γ' phase in 4.5% Re superalloy may cross slip from { 111} to {100} planes to form K-W locks which may restrain the slipping of dislocations due to the non-plane core structure of them,this is

  7. Hydrogen diffusion and distribution in alloy 600 and related effects on the plasticity; Diffusion et distribution de l`hydrogene dans l`alliage 600, effet sur la plasticite

    Energy Technology Data Exchange (ETDEWEB)

    Lecoester, F.; Brass, A.M.; Chene, J. [Laboratoire de metalurgie structurale, URA CNRS No. 1107, Bat. 413, Universit Paris-Sud, 91405 Orsay (France); Noel, D. [Electricite de France (EDF), 77 - Ecuelles (France)

    1997-12-31

    Hydrogen can play a part in several mechanisms proposed for explaining the stress corrosion cracking of nickel based alloy 600, used in steam generators of pressurized water nuclear reactors. This study presents data on diffusion and hydrogen trapping in alloy 600 as well as the embrittlement which results from it. Distribution data were obtained by deuterium analysis of samples cathodically charged with heavy water. Secondary ion mass spectrometry, liquid scintillation counting and tritium autoradiography have been used for analysis. Data on hydrogen embrittlement were obtained by imposed tensile tests on samples with or without cathodic charging. Different microstructures were studied. The results show that alloy 600 embrittlement greatly depend on the structure and increases with the degree of intergranular precipitation. An effect of hydrogen on the plasticity of the alloy was noted. (author). 9 refs.

  8. Creation of a sharp cube texture in ribbon substrates of Cu-40% Ni- M ( M = Fe, Cr, V) ternary alloys for high-temperature second generation superconductors

    Science.gov (United States)

    Khlebnikova, Yu. V.; Rodionov, D. P.; Gervas'eva, I. V.; Suaridze, T. R.; Egorova, L. Yu.

    2016-11-01

    The structure and the process of texture formation in ribbons made of Cu-Ni- M ( M = Fe, Cr, V) ternary alloys have been studied upon cold rolling deformation to a degree of 99% and subsequent recrystallization annealing. The possibility of obtaining a perfect cube texture in a thin ribbon made of copper-nickel-based ternary alloys with additives of iron, chromium, and vanadium has been shown, which opens the prospects of the use of these alloys as substrates in the technology of production of tapes of high-temperature second-generation superconductors. Optimal annealing regimes have been determined, which make it possible to obtain a perfect biaxial texture close to single-crystalline one with the content of cube-oriented grains {001}±10° more than 99% on the surface of the textured ribbon.

  9. Environmentally-assisted cracking behaviour in the transition region of alloy 182/low-alloy reactor pressure vessel steel dissimilar metal weld joints in simulated boiling water reactor normal water chemistry environment

    Energy Technology Data Exchange (ETDEWEB)

    Seifert, H.P.; Ritter, S.; Leber, H.J. [Paul Scherrer Institute (Switzerland). Lab. for Nuclear Materials

    2010-07-01

    The stress corrosion cracking (SCC) behaviour perpendicular to the fusion line in the transition region between the Alloy 182 nickel-base weld metal and the adjacent low-alloy reactor pressure vessel (RPV) steel of simulated dissimilar metal weld joints was investigated under boiling water reactor normal water chemistry conditions at different stress intensities and chloride concentrations. A special emphasis was placed to the question whether a fast growing interdendritic SCC crack in the highly susceptible Alloy 182 weld metal can easily cross the fusion line and significantly propagate into the adjacent low-alloy RPV steel. Cessation of interdendritic stress corrosion crack growth was observed in high-purity or sulphate-containing oxygenated water under periodical partial unloading or constant loading conditions with stress intensity factors below 60 MPa.m{sup 1/2} for those parts of the crack front, which reached the fusion line. In chloride containing water, on the other hand, the interdendritic stress corrosion crack in the Alloy 182 weld metal very easily crossed the fusion line and further propagated with a very high growth rate as a transgranular crack into the heat-affected zone and base material of the adjacent low-alloy steel. (orig.)

  10. Part A - low-aluminum-content iron-aluminum alloys. Part B - commercial-scale melting and processing of FAPY alloy

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K.; Howell, C.R.; Hall, F.; Valykeo, J. [Hoskins Manufacturing Co., Hamburg, MI (United States)

    1996-06-01

    The FAPY is a Fe-16 at. % Al alloy of nominal composition. The aluminum content of the alloy is such that it remains single phase ({alpha}) without the formation of an ordered phase (DO{sub 3}). The alloy has good oxidation resistance at temperatures up to 1000{degrees}C and has shown significantly superior performance as heating elements as compared to the commonly used nickel-based alloy, Nichrome. Although wire for the heating elements has been fabricated from small (15-1b) laboratory heats, for its commercial applications, the wire needs to be producible from large (1200 to 1500-1b) air-melted heats. The purpose of this study was to produce commercial size heats and investigate their mechanical properties and microstructure in the as-cast, hot-worked, and cold-worked conditions. The results of this study are expected to provide: (1) insight into processing steps for large heats into wire under commercial conditions, and (2) the mechanical properties data on commercial size heats in various product forms.

  11. Effect of alloying element on mechanical and oxidation properties of Ni-Cr-Mo-Co alloys at 950 °C

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Dong-Jin, E-mail: djink@kaeri.re.kr; Jung, Su Jin; Mun, Byung Hak; Kim, Sung Woo; Lim, Yun Soo; Kim, Woo Gon; Hwang, Seong Sik; Kim, Hong Pyo

    2016-12-01

    Graphical abstract: Mo rich carbide was developed leading to significant increase of elongation to rupture and creep rupture time of Ni-Cr-Co-Mo alloy at 950 °C. Al addition improved corrosion resistance caused by enhancement of oxide/matrix interface stability. Abstract: The very-high-temperature reactor (VHTR) is a promising Generation-IV reactor design given its clear advantage regarding the production of massive amounts of hydrogen and in generating highly efficient electricity despite the fact that a material challenge remains at a high temperature of around 950 °C, where hydrogen production is possible under high pressure. In particular, among the many components composing a VHTR, the temperature of the intermediate heat exchanger (IHX) is expected to be the highest, with a coolant environment of up to 950 °C. Therefore, this work focuses on the mechanical and oxidation properties at 950 °C as a function of the alloying elements of Cr, Co, Mo, Al, and Ti constituting nickel-based alloys fabricated in a laboratory. The tensile, creep, and oxidation properties of the alloying elements were analyzed with SEM, TEM-EDS, and by assessing the weight change.

  12. Crack growth rates and metallographic examinations of Alloy 600 and Alloy 82/182 from field components and laboratory materials tested in PWR environments.

    Energy Technology Data Exchange (ETDEWEB)

    Alexandreanu, B.; Chopra, O. K.; Shack, W. J.

    2008-05-05

    In light water reactors, components made of nickel-base alloys are susceptible to environmentally assisted cracking. This report summarizes the crack growth rate results and related metallography for field and laboratory-procured Alloy 600 and its weld alloys tested in pressurized water reactor (PWR) environments. The report also presents crack growth rate (CGR) results for a shielded-metal-arc weld of Alloy 182 in a simulated PWR environment as a function of temperature between 290 C and 350 C. These data were used to determine the activation energy for crack growth in Alloy 182 welds. The tests were performed by measuring the changes in the stress corrosion CGR as the temperatures were varied during the test. The difference in electrochemical potential between the specimen and the Ni/NiO line was maintained constant at each temperature by adjusting the hydrogen overpressure on the water supply tank. The CGR data as a function of temperature yielded activation energies of 252 kJ/mol for a double-J weld and 189 kJ/mol for a deep-groove weld. These values are in good agreement with the data reported in the literature. The data reported here and those in the literature suggest that the average activation energy for Alloy 182 welds is on the order of 220-230 kJ/mol, higher than the 130 kJ/mol commonly used for Alloy 600. The consequences of using a larger value of activation energy for SCC CGR data analysis are discussed.

  13. High Temperature Oxidation of Nickel-based Cermet Coatings Composed of Al2O3 and TiO2 Nanosized Particles

    Science.gov (United States)

    Farrokhzad, M. A.; Khan, T. I.

    2014-09-01

    New technological challenges in oil production require materials that can resist high temperature oxidation. In-Situ Combustion (ISC) oil production technique is a new method that uses injection of air and ignition techniques to reduce the viscosity of bitumen in a reservoir and as a result crude bitumen can be produced and extracted from the reservoir. During the in-situ combustion process, production pipes and other mechanical components can be exposed to air-like gaseous environments at extreme temperatures as high as 700 °C. To protect or reduce the surface degradation of pipes and mechanical components used in in-situ combustion, the use of nickel-based ceramic-metallic (cermet) coating produced by co-electrodeposition of nanosized Al2O3 and TiO2 have been suggested and earlier research on these coatings have shown promising oxidation resistance against atmospheric oxygen and combustion gases at elevated temperatures. Co-electrodeposition of nickel-based cermet coatings is a low-cost method that has the benefit of allowing both internal and external surfaces of pipes and components to be coated during a single electroplating process. Research has shown that the volume fraction of dispersed nanosized Al2O3 and TiO2 particles in the nickel matrix which affects the oxidation resistance of the coating can be controlled by the concentration of these particles in the electrolyte solution, as well as the applied current density during electrodeposition. This paper investigates the high temperature oxidation behaviour of novel nanostructured cermet coatings composed of two types of dispersed nanosized ceramic particles (Al2O3 and TiO2) in a nickel matrix and produced by coelectrodeposition technique as a function of the concentration of these particles in the electrolyte solution and applied current density. For this purpose, high temperature oxidation tests were conducted in dry air for 96 hours at 700 °C to obtain mass changes (per unit of area) at specific time

  14. Experimental Study on Burrs in Micro-milling Nickel-base Superalloy Inconel718%镍基高温合金Inconel718微铣削毛刺试验研究∗

    Institute of Scientific and Technical Information of China (English)

    卢晓红; 武文毅; 王文韬; 裴兴林; 路彦君; 司立坤

    2015-01-01

    基于微小型机床的微铣削( Micro-milling )技术是加工镍基高温合金微小结构/零件的可行技术手段。文章通过镍基高温合金微铣削加工实验,利用扫描电子显微镜和能谱分析仪对刀具的磨、破损形态及局部化学成分和槽的表面形貌进行了研究分析,发现镍基高温合金微铣削毛刺形貌及成因与镍基高温合金传统切削或其他材料微铣削具有很大不同:首先,毛刺长度过长;其次,刀具磨损对鳞刺的产生有很大影响;鳞刺只出现在槽的一侧边界。在实验研究基础上,分析了毛刺的成因,为后续镍基高温合金微铣削毛刺的有效抑制研究提供参考。%Micro milling technology which is based on the micro machine tool is one of the feasible skills processing the Nickel-based superalloy micro constructions/parts. Micro-milling Nickel-based superalloy tests have been carried out and then the wear/break features and the chemical component of the testing tool as well as the surface features of the testing slots have been researched. Results show that the burrs’ features and causes in micro milling Nickel-based superalloy have great differences from the traditionally milling Nickel-based superalloy and micro milling other materials. Firstly, the length of the burrs is too long. Sec-ondly, tool wearing has great effects on the scales’ formation. Thirdly, the scales only appear on the one side of the testing slots. Based on the tests and researches, formation of the burrs has been studied to provide references for controlling the burrs in micro milling Nickel-based superalloy effectively.

  15. Processing of Advanced Cast Alloys for A-USC Steam Turbine Applications

    Science.gov (United States)

    Jablonski, Paul D.; Hawk, Jeffery A.; Cowen, Christopher J.; Maziasz, Philip J.

    2012-02-01

    The high-temperature components within conventional supercritical coal-fired power plants are manufactured from ferritic/martensitic steels. To reduce greenhouse-gas emissions, the efficiency of pulverized coal steam power plants must be increased to as high a temperature and pressure as feasible. The proposed steam temperature in the DOE/NETL Advanced Ultra Supercritical power plant is high enough (760°C) that ferritic/martensitic steels will not work for the majority of high-temperature components in the turbine or for pipes and tubes in the boiler due to temperature limitations of this class of materials. Thus, Ni-based superalloys are being considered for many of these components. Off-the-shelf forged nickel alloys have shown good promise at these temperatures, but further improvements can be made through experimentation within the nominal chemistry range as well as through thermomechanical processing and subsequent heat treatment. However, cast nickel-based superalloys, which possess high strength, creep resistance, and weldability, are typically not available, particularly those with good ductility and toughness that are weldable in thick sections. To address those issues related to thick casting for turbine casings, for example, cast analogs of selected wrought nickel-based superalloys such as alloy 263, Haynes 282, and Nimonic 105 have been produced. Alloy design criteria, melt processing experiences, and heat treatment are discussed with respect to the as-processed and heat-treated microstructures and selected mechanical properties. The discussion concludes with the prospects for full-scale development of a thick section casting for a steam turbine valve chest or rotor casing.

  16. Impact of dilution on the microstructure and properties of Ni-based 625 alloy coatings

    Directory of Open Access Journals (Sweden)

    Tiago Jose Antoszczyszyn

    2014-06-01

    Full Text Available Nickel-based alloy IN 625 is used to protect components of aircrafts, power generation and oil refinery due to an association of toughness and high corrosion resistance. These properties are associated with the chemical composition and microstructure of coatings which depend on the processing parameters and the composition of the component being protected. This paper assessed impact of dilution on the microstructure and properties of the Ni alloy IN 625 deposited by Plasma Transferred Arc (PTA on two substrates: carbon steel API 5L and stainless steel AISI 316L. Differences due to the interaction with the substrate were maximized analyzing single layer coatings, processed with three deposition current: 120, 150 and 180 A. Correlation with a cast Nickel-based alloy sample contributed to assess the impact of dilution on coatings. Dilution was determined by the area ratio and Vickers hardness measured on the transverse section of coatings. Scanning electron and Laser confocal microscopy and X-ray diffraction analysis were carried out to characterize the microstructure. Results indicated the increasing dilution with the deposition current was deeply influenced by the substrate. Dilution ranging from 5 to 29% was measured on coatings processed on the API 5L steel and from 22 to 51% on the low thermal conductivity AISI 316L steel substrate. Differences on the microstructure and properties of coatings can be associated with the interaction with each substrate. Higher fraction of carbides account for the higher coating hardness when processing on API 5L whereas the low thermal conductivity of AISI 316L and the higher Fe content in solid solution contributed to the lower hardness of coatings.

  17. Morphology of {gamma}' precipitates of nickel-based superalloy serviced as first stage high pressure turbine nozzle guide vane

    Energy Technology Data Exchange (ETDEWEB)

    Miura, Nobuhiro; Nakada, Kouji; Kondo, Yoshihiro [National Defense Academy, Yokosuka, Kanagawa (Japan)

    2010-07-01

    The morphology of {gamma}' precipitates of the nickel-based superalloy serviced as the first stage high pressure turbine nozzle guide vane of the jet engine was examined. The aim of this work was to estimate the temperature and the stress distribution, and the stress direction of the vane in service. The vane was cut into four parts perpendicular to the longitudinal direction of the vane at 5, 25, 35 and 45mm from the root. These parts were designated as the root, 25mm, 35mm and tip parts. Microstructure observations by a FE-SEM were carried out on the forty-six portions at the vicinity of the interface between the coating layer and the matrix on the suction and pressure sides. At the root parts of the pressure and suction sides, most of the {gamma}' precipitates kept cuboidal in shape, and the secondary {gamma}' precipitates were observed in the {gamma} matrix channels. On the contrary, at the trailing edge side of the pressure and suction sides of the 25 and 35mm parts and at the leading edge of the pressure side of the tip part, well aligned rafted {gamma}/{gamma}' structures were appeared in the direction parallel to the surface at the vicinity of the interface of the vane. Furthermore, at the trailing edge of the pressure side of the middle parts, the rafted {gamma}/{gamma}' structures start to collapse. Consequently, the vane in service, at the trailing edge sides of the pressure side the 25 and 35mm parts were exposed to the highest temperature and stress conditions. And this microstructure evidence indicated that the multi-axial compressive stress parallel to the nozzle surface was expected to act on the vane in service. (orig.)

  18. Carbide Coatings for Nickel Alloys, Graphite and Carbon/Carbon Composites to be used in Fluoride Salt Valves

    Energy Technology Data Exchange (ETDEWEB)

    Nagle, Denis [Johns Hopkins Univ., Baltimore, MD (United States); Zhang, Dajie [Johns Hopkins Univ., Baltimore, MD (United States)

    2015-10-22

    The focus of this research was concerned with developing materials technology that supports the evolution of Generation IV Advanced High Temperature Reactor (AHTR) concepts. Specifically, we investigate refractory carbide coatings for 1) nickel alloys, and 2) commercial carbon-carbon composites (CCCs). Numerous compelling reasons have driven us to focus on carbon and carbide materials. First, unlike metals, the strength and modulus of CCCs increase with rising temperature. Secondly, graphite and carbon composites have been proven effective for resisting highly corrosive fluoride melts such as molten cryolite [Na₃AlF₆] at ~1000°C in aluminum reduction cells. Thirdly, graphite and carbide materials exhibit extraordinary radiation damage tolerance and stability up to 2000°C. Finally, carbides are thermodynamically more stable in liquid fluoride salt than the corresponding metals (i.e. Cr and Zr) found in nickel based alloys.

  19. B4C含量对B4C增强Ni基合金钎涂层的影响%Influence of Content of B4C on the Hardness of Braze Coating of the B4C/Nickel-base Powders Composite Coatings

    Institute of Scientific and Technical Information of China (English)

    侯立宁

    2012-01-01

    为提高低碳钢的表面性能,以Ni基合金为原材料,添加一定量的B4C粉末作增强相,钎涂于低碳钢表面,研究了B4C添加量对涂层性能的影响.结果表明:控制合理的工艺参数,可以获得表面平整、光滑,与基体呈冶金结合的涂层;随着B4C添加量的增加,涂层的硬度及耐磨性也逐渐增加,但添加量增加到一定值后,涂层与基体的熔合效果不佳,出现气孔等缺陷,硬度及耐磨性反而下降.%In order to improve the surface properties of low carbon steel, Ni-base powders added certain amount of B4C were surface brazed on low-carbon steel. On the basis the effect of content of B4C on the performance of coatings was studied. The result shows that the smooth surface can be formed under reasonable control of the process parameters and the coating integrated with the substrate together well by metallurgical bonding; Moreover, with the increasing of the quality score of B4C particle in nickel-based alloys, the hardness and wear resistance of the coating is gradually increasing at the first, but to a certain percentage, the metallurgical combine effect is becoming poor at the same time existing some defects such as pore, furthermore the hardness and wear resistance decline.

  20. Laser cladding of Ni-based alloy on copper substrate

    Institute of Scientific and Technical Information of China (English)

    Fang Liu; Changsheng Liu; Xingqi Tao; Suiyuan Chen

    2006-01-01

    The laser cladding of Ni1015 alloy on Cu substrate was prepared by a high power continuous wave CO2 laser. Its microstructure was analyzed by optical microscope (OM), scanning electron microscope (SEM), and X-Ray diffraction (XRD). The average microhardness of the cladding coating was Hv 280, which was almost three times of that of the Cu substrate (Hv 85). OM and SEM observations showed that the obtained coating had a smooth and uniform surface, as well as a metallurgical combination with the Cu substrate without cracks and pores at the interface. With the addition of copper into the nickel-based alloy, the differences of thermal expansion coefficient and melting point between the interlayer and cladding were reduced, which resulted in low stresses during rapid cooling. Moreover, large amount of (Cu, Ni) solid solution formed a metallurgical bonding between the cladding coating and the substrate, which also relaxed the stresses, leading to the reduction of interfacial cracks and pores after laser cladding.

  1. Stress corrosion crack initiation of alloy 182 weld metal in primary coolant - Influence of chemical composition

    Energy Technology Data Exchange (ETDEWEB)

    Calonne, O.; Foucault, M.; Steltzlen, F. [AREVA (France); Amzallag, C. [EDF SEPTEN (France)

    2011-07-01

    Nickel-base alloys 182 and 82 have been used extensively for dissimilar metal welds. Typical applications are the J-groove welds of alloy 600 vessel head penetrations, pressurizer penetrations, heater sleeves and bottom mounted instrumented nozzles as well as some safe end butt welds. While the overall performance of these weld metals has been good, during the last decade, an increasing number of cases of stress corrosion cracking of Alloy 182 weld metal have been reported in PWRs. In this context, the role of weld defects has to be examined. Their contribution in the crack initiation mechanism requires laboratory investigations with small scale characterizations. In this study, the influence of both alloy composition and weld defects on PWSCC (Stress Corrosion Cracking in Primary Water) initiation was investigated using U-bend specimens in simulated primary water at 320 C. The main results are the following: -) the chemical compositions of the weld deposits leading to a large propensity to hot cracking are not the most susceptible to PWSCC initiation, -) macroscopically, superficial defects did not evolve during successive exposures. They can be included in large corrosion cracks but their role as 'precursors' is not yet established. (authors)

  2. Corrosion of several metals in supercritical steam at 538/sup 0/C. [85 alloys

    Energy Technology Data Exchange (ETDEWEB)

    McCoy, H. E.; McNabb, B.

    1977-05-01

    The corrosion of several iron- and nickel-base alloys in supercritical steam at 24.1 MPa (3500 psi) and 538/sup 0/C was measured to 7.92 x 10/sup 7/ s (22,000 h). The experiments were carried out in TVA's Bull Run Steam Plant. Corrosion was measured almost entirely by weight change and visual appearance; a few samples were evaluated by more descriptive analytical techniques. The corrosion rates of low-alloy ferritic steels containing from 1.1 to 8.7 percent Cr and 0.5 to 1.0 percent Mo differed by less than a factor of 2 in steam. Several modified compositions of Hastelloy N were evaluated and found to corrode at about equivalent rates. Of the alloys studied, the lowest weight gain in 3.6 x 10/sup 7/ sec (10,000 hr) was 0.01 mg/cm/sup 2/ for Inconel 718 and the highest 10 mg/cm/sup 2/ for the low-alloy ferritic steels. 25 figures, 3 tables.

  3. Action of Cryogenic chill on Mechanical properties of Nickel alloy Metal Matrix Composites

    Science.gov (United States)

    Kumar, B. K. Anil; Ananthaprasad, M. G.; GopalaKrishna, K.

    2016-09-01

    In the area of material science engineering, metallurgists may be at the forefront of new technologies, developing metals for new applications, or involved in the traditional manufacture. By doing so it is possible for metallurgist to apply their knowledge of metals to solve complex problems and looking for ways to improve the mechanical properties of the materials. Therefore, an investigation in the present research was made to fabricate and evaluate the microstructure and mechanical properties of composites developed using cryogenically cooled copper chills, consisting of nickel alloy matrix and garnet particles as the reinforcement. The reinforcement being added ranges from 3 to 12 wt.% in steps of 3%. A stir casting process was used to fabricate the nickel base matrix alloy fused with garnet reinforcement particle. The matrix alloy was melted in a casting furnace at around 1350°C, the garnet particulates which was preheated to 600°C, was introduced evenly into the molten metal alloy. An arrangement was made at one end of the mould by placing copper chill blocks of varying thickness brazed with MS hallow block in which liquid nitrogen was circulated for cryogenic effect. After solidification, the composite materials thus synthesized were examined for microstructural and mechanical properties as per ASTM standards.

  4. 一种含Re单晶镍基合金的中温蠕变行为及影响因素%Creep Behavior and Its Effect Factors of a Single Crystal Nickel-Based Superalloy Containing 4.5%Re at Medium Temperature

    Institute of Scientific and Technical Information of China (English)

    田素贵; 曾征; 张超; 刘臣; 李柏松

    2013-01-01

    The influence of heat treatment techniques on medium temperature creep behaviors of the 4.5%Re single crystal nickel-base superalloy with different heat treatment regimes was investigated by means of creep curve measurement and microstructure observation. Results show that the creep property of the alloy is obviously improved with enhancing the solution temperature due to decreasing the segregation extent of the elements. After fully heat treated, the microstructure of the alloy consists of the cubic γ phase embedded coherent in the y matrix. During creep under the condition of 760 ℃/800 MPa, no rafted structure of γ phase is detected, but the twisted configuration of the γ phase is formed in the regions near the fracture. In the ranges of the applied stresses and temperatures, the alloy displays a better creep resistance and a longer creep lifetime. And the deformation features of the alloy during creep are that the dislocations move in the γ matrix channels and shear into the γ phase, the super-dislocation shearing into the γ phase can be cross-slipped from {111} planes to {100} planes to form K-W locking, or the super-dislocation shearing into the γ phase is decomposed to form the configuration of (1/3) super-Shockleys partials plus the stacking fault, which may hinder dislocations movement and restrain the cross-slipping of dislocations. This is thought to be the main reason of the alloy having a better creep resistance.%通过对合金进行不同温度的固溶处理、蠕变曲线测定及组织形貌观察,研究了热处理工艺对4.5%Re镍基单晶合金中温蠕变行为的影响.结果表明:随着固溶温度提高,可降低元素的偏析程度,提高合金的蠕变性能.在760℃/800MPa条件的蠕变期间,合金中γ’相不形成筏状组织,但在近断口区域,立方γ '相的扭曲程度增加.合金在蠕变期间的变形特征是位错在基体中运动和剪切γ'相,其中,切入γ'相的<110>超位错可由{111

  5. Investigation of sulfur interactions on a conventional nickel-based solid oxide fuel cell anode during methane steam and dry reforming

    Science.gov (United States)

    Jablonski, Whitney S.

    Solid oxide fuel cells (SOFC) are an attractive energy source because they do not have undesirable emissions, are scalable, and are feedstock flexible, which means they can operate using a variety of fuel mixtures containing H2 and hydrocarbons. In terms of fuel flexibility, most potential fuel sources contain sulfur species, which severely poison the nickel-based anode. The main objective of this thesis is to systematically evaluate sulfur interactions on a conventional Ni/YSZ anode and compare sulfur poisoning during methane steam and dry reforming (SMR and DMR) to a conventional catalyst (Sud Chemie, Ni/K2O-CaAl2O4). Reforming experiments (SMR and DMR) were carried out in a packed bed reactor (PBR), and it was demonstrated that Ni/YSZ is much more sensitive to sulfur poisoning than Ni/K2O-CaAl2O4 as evidenced by the decline in activity to zero in under an hour for both SMR and DMR. Adsorption and desorption of H2S and SO2 on both catalysts was evaluated, and despite the low amount of accessible nickel on Ni/YSZ (14 times lower than Ni/K2O-CaAl2O4), it adsorbs 20 times more H2S and 50 times more SO2 than Ni/K 2O-CaAl2O4. A one-dimensional, steady state PBR model (DetchemPBED) was used to evaluate SMR and DMR under poisoning conditions using the Deutschmann mechanism and a recently published sulfur sub-mechanism. To fit the observed deactivation in the presence of 1 ppm H2S, the adsorption/desorption equilibrium constant was increased by a factor 16,000 for Ni/YSZ and 96 for Ni/K2O-CaAl2O4. A tubular SAE reactor was designed and fabricated for evaluating DMR in a reactor that mimics an SOFC. Evidence of hydrogen diffusion through a supposedly impermeable layer indicated that the tubular SAE reactor has a major flaw in which gases diffuse to unintended parts of the tube. It was also found to be extremely susceptible to coking which leads to cell failure even in operating regions that mimic real biogas. These problems made it impossible to validate the tubular SAE

  6. Influence of Process Parameters on the Quality of Aluminium Alloy EN AW 7075 Using Selective Laser Melting (SLM)

    Science.gov (United States)

    Kaufmann, N.; Imran, M.; Wischeropp, T. M.; Emmelmann, C.; Siddique, S.; Walther, F.

    Selective laser melting (SLM) is an additive manufacturing process, forming the desired geometry by selective layer fusion of powder material. Unlike conventional manufacturing processes, highly complex parts can be manufactured with high accuracy and little post processing. Currently, different steel, aluminium, titanium and nickel-based alloys have been successfully processed; however, high strength aluminium alloy EN AW 7075 has not been processed with satisfying quality. The main focus of the investigation is to develop the SLM process for the wide used aluminium alloy EN AW 7075. Before process development, the gas-atomized powder material was characterized in terms of statistical distribution: size and shape. A wide range of process parameters were selected to optimize the process in terms of optimum volume density. The investigations resulted in a relative density of over 99%. However, all laser-melted parts exhibit hot cracks which typically appear in aluminium alloy EN AW 7075 during the welding process. Furthermore the influence of processing parameters on the chemical composition of the selected alloy was determined.

  7. An in situ USAXS-SAXS-WAXS study of precipitate size distribution evolution in a model Ni-based alloy.

    Science.gov (United States)

    Andrews, Ross N; Serio, Joseph; Muralidharan, Govindarajan; Ilavsky, Jan

    2017-06-01

    Intermetallic γ' precipitates typically strengthen nickel-based superalloys. The shape, size and spatial distribution of strengthening precipitates critically influence alloy strength, while their temporal evolution characteristics determine the high-temperature alloy stability. Combined ultra-small-, small- and wide-angle X-ray scattering (USAXS-SAXS-WAXS) analysis can be used to evaluate the temporal evolution of an alloy's precipitate size distribution (PSD) and phase structure during in situ heat treatment. Analysis of PSDs from USAXS-SAXS data employs either least-squares fitting of a preordained PSD model or a maximum entropy (MaxEnt) approach, the latter avoiding a priori definition of a functional form of the PSD. However, strong low-q scattering from grain boundaries and/or structure factor effects inhibit MaxEnt analysis of typical alloys. This work describes the extension of Bayesian-MaxEnt analysis methods to data exhibiting structure factor effects and low-q power law slopes and demonstrates their use in an in situ study of precipitate size evolution during heat treatment of a model Ni-Al-Si alloy.

  8. Multiple scattering filter: Application to plane defect detection in a nickel alloy

    Science.gov (United States)

    Trottier, Camille; Shahjhan, Sharfine; Schumm, Andreas; Aubry, Alexandre; Derode, Arnaud

    2016-02-01

    The ultrasonic inspection of polycrystalline media remains a challenge. The high noise levels due to interaction between the wave and the microstructure limit the efficiency of classical ultrasonic techniques to detect a defect in a coarse grain structure. The aim of this work is to reduce the influence of multiple scattering in order to increase the information obtained from the defect. The technique introduced here is based on array probes for the acquisition of the medium's response matrix by full matrix capture, after which a filter based on random matrix theory is applied. Here an improvement of this technique is applied on nickel-based alloy mock-ups that present an unfavourable grain structure and well known bulk and plane defects. The results in normal incidence and with an angle array probe of 128 elements and 5 MHz of central frequency are compared to classical phased array probe techniques.

  9. Stress corrosion cracking of Ni-based alloys in PWR primary water. Component surface control; Corrosion sous contrainte des alliages a base nickel en milieu primaire des reacteurs a eaux pressurisee. Maitrise de la surface des composants

    Energy Technology Data Exchange (ETDEWEB)

    Foucault, M. [AREVA, Centre Technique Framatome ANP, Dept. Corrosion Chimie, 71 - Le Creusot (France)

    2004-06-01

    In the PWR plant primary circuit, FRAMATOME-ANP uses several nickel-base alloys or austenitic stainless steels for the manufacture of safety components. The experience feedback of the last twenty years allows us to point out the major role played by the surface state of the components in their life duration. In this paper, we present two examples of problems encountered and solved by a surface study and the definition and implementation of a process for the surface control of the repair components. Then, we propose some ideas about the present needs in terms of analysis methods to improve the surface knowledge and the control of the manufactured components. (author)

  10. Long-Term Corrosion Potential Behavior of Alloy 22 in Hot 5 m CaCl2 + 5 m Ca(NO3)2 Brines

    Energy Technology Data Exchange (ETDEWEB)

    Rodriguez, M A; Carranza, R M; Stuart, M L; Rebak, R B

    2007-02-20

    Alloy 22 is a nickel base alloy highly resistant to all forms of corrosion. In very aggressive conditions (e.g. hot concentrated chloride containing brines) Alloy 22 could suffer localized attack, namely pitting and crevice corrosion. The occurrence of localized corrosion in a given environment is governed by the values of the critical potential (E{sub crit}) for crevice corrosion and the corrosion potential (E{sub corr}) that the alloy may establish in the studied environment. If E{sub corr} is equal or higher than E{sub crit}, localized corrosion may be expected. This paper discusses the evolution of E{sub corr} of Alloy 22 specimens in 5 m CaCl{sub 2} + 5 m Ca(NO{sub 3}){sub 2} brines at 100 C and 120 C. Two types of specimens were used, polished as-welded (ASW) creviced and noncreviced specimens and as-welded plus solution heat-treated (ASW+SHT) creviced specimens. The latter contained the black annealing oxide film on the surface. Results show that, for all types of Alloy 22 specimens the E{sub corr} was higher at 120 C than at 100 C, probably because a more protective film formed at the higher temperature. Specimens with the black oxide film on the surface showed more oscillations in the potential. None of the tested specimens suffered crevice corrosion probably because of the relatively high concentration of nitrate in the electrolyte, R = [NO3]/[Cl] = 1.

  11. Translating VDM to Alloy

    DEFF Research Database (Denmark)

    Lausdahl, Kenneth

    2013-01-01

    . Traditionally, theorem provers are used to prove that specifications are correct but this process is highly dependent on expert users. Alternatively, model finding has proved to be useful for validation of specifications. The Alloy Analyzer is an automated model finder for checking and visualising Alloy...... specifications. However, to take advantage of the automated analysis of Alloy, the model-oriented VDM specifications must be translated into a constraint-based Alloy specifications. We describe how a sub- set of VDM can be translated into Alloy and how assertions can be expressed in VDM and checked by the Alloy...

  12. Nickel-based xerogel catalysts: Synthesis via fast sol-gel method and application in catalytic hydrogenation of p-nitrophenol to p-aminophenol

    Energy Technology Data Exchange (ETDEWEB)

    Feng, Jin; Wang, Qiang; Fan, Dongliang; Ma, Lirong; Jiang, Deli; Xie, Jimin, E-mail: xiejm391@sohu.com; Zhu, Jianjun, E-mail: zhjj029@sina.com

    2016-09-30

    out to investigate the reducibility of nickel species and the interaction between nickel species and alumina. The catalytic hydrogenation of p-nitrophenol to p-aminophenol was investigated over the prepared nickel-based xerogel catalysts. The conversion of p-nitrophenol was monitored by UV spectrophotometry and high performance liquid chromatography (HPLC). The results show that the catalysts are highly selective for the conversion of p-nitrophenol to p-aminophenol and the order of catalytic activities of the catalysts is Ni < Ni-Al{sub 2}O{sub 3} < Ni-Ca-Al{sub 2}O{sub 3}. The catalysts were recycled and were used to evaluate the reutilization.

  13. Improvement effect on corrosion under heat flux in nitric acid solutions of anti-IGC stainless steel and high Cr-W-Si Ni base RW alloy

    Energy Technology Data Exchange (ETDEWEB)

    Doi, Masamitsu; Kiuchi, Kiyoshi; Yano, Masaya; Sekiyama, Yoshio [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

    2001-03-01

    In the advanced purex reprocessing equipment, the higher corrosion resistance is required for materials because of the high corrosive environment caused from the thermodynamic decomposition of boiling nitric acid. The authors group has been developed the two types of new corrosion resistant materials for application to the reprocessing equipment. One is the type 304ULC stainless steel with controlled microstructure and decreased minor elements (EB-SAR). The other is the nickel base alloy with the ability of forming stable oxide film by addition of Cr, W and Si (RW alloy). In this study, the heat transfer tubes applied in diminished pressure was postulated. In addition to the dominant factors of heat conducting corrosion by the nitric acid solution, the effect of the heat flux and the concentration of the corrosive vanadium ions were investigated. (author)

  14. 镍基单晶高温合金在不同条件下的蠕变性能和组织演化%Creep properties and microstructure evolution of nickel-based single crystal superalloy at different conditions

    Institute of Scientific and Technical Information of China (English)

    史振学; 李嘉荣; 刘世忠; 王效光

    2014-01-01

    研究[001]取向的镍基单晶高温合金在不同测试条件下的蠕变性能,采用扫描电镜和透射电镜研究合金蠕变断裂后的γ′相、TCP相和位错组织演化特征。结果表明:合金具有良好的蠕变性能,蠕变曲线显示出两种不同的蠕变变形特征。在(760°C,600 MPa)、(850°C,550 MPa)条件下,蠕变第一阶段较长;在(980°C,250 MPa)、(1070°C,140 MPa)和(1100°C,120 MPa)条件下,蠕变第一阶段很短。蠕变断裂后,在(760°C,600 MPa)条件下γ′相形态变化不大;在(850°C,550 MPa)条件下γ′相已经合并长大;在(980°C,250 MPa)条件下基体γ被γ′相包围;在(1070°C,140 MPa)条件下基体γ不再连续;在(1100°C,120 MPa)条件下基体γ厚度进一步增加。在(760°C,600 MPa)、(850°C,550 MPa)和(980°C,250 MPa)条件下合金无TCP相析出,而在(1070°C,140 MPa)和(1100°C,120 MPa)条件下有针状TCP相析出。在低温高应力下,变形特征为位错包括层错的剪切机制;在高温低应力下为位错绕过机制,并在γ/γ′相界面形成位错网。%The creep properties of nickel-based single crystal superalloy with [001] orientation was investigated at different test conditions. The microstructure evolution of γ′ phase, TCP phase and dislocation characteristic after creep rupture was studied by SEM and TEM. The results show that the alloy has excellent creep properties. Two different types of creep behavior can be shown in the creep curves. The primary creep is characterized by the high amplitude at test conditions of (760 °C, 600 MPa) and (850 °C, 550 MPa) and the primary creep strain is limited at (980 °C, 250 MPa), (1100 °C, 140 MPa) and (1120 °C, 120 MPa). A little change ofγ′precipitate morphology occurs at (760 °C, 600 MPa). The lateral merging of the γ′ precipitate has already begun at (850 °C, 550 MPa). Theγphase is surrounded by theγ′phase at (980 °C, 250 MPa). Theγphase is no longer

  15. Thermal Diffusivity and Thermal Conductivity of Five Different Steel Alloys in the Solid and Liquid Phases

    Science.gov (United States)

    Wilthan, B.; Schützenhöfer, W.; Pottlacher, G.

    2015-08-01

    The need for characterization of thermophysical properties of steel and nickel-based alloys was addressed in the FFG-Bridge Project 810999 in cooperation with a partner from industry, Böhler Edelstahl GmbH & Co KG. To optimize numerical simulations of production processes, such as remelting or plastic deformation, additional, and more accurate data were necessary for the alloys under investigation. With a fast ohmic pulse heating circuit system, the temperature-dependent specific electrical resistivity, density, and specific heat capacity for a set of five high alloyed steels were measured. Hence, using the Wiedemann-Franz law with a Lorenz number of , the thermal diffusivity and thermal conductivity could be calculated for the solid and liquid phases up to temperatures of 2500 K. This experimental approach is limited by the following requirements for the specimens: they have to be electrically conducting, the melting point has to be high enough for the implemented pyrometric temperature measurement, and one has to be able to draw wires of the material. The latter restriction is technologically challenging with some of the materials being very brittle. For all samples, electrical and temperature signals are recorded and a fast shadowgraph method is used to measure the volume expansion. For each material under investigation, a set of data including the chemical composition, the density at room temperature, solidus and liquidus temperatures, and the change of enthalpy, resistivity, density, thermal conductivity, and thermal diffusivity as a function of temperature is reported.

  16. Nanoindentation and micro-mechanical fracture toughness of electrodeposited nanocrystalline Ni-W alloy films

    Energy Technology Data Exchange (ETDEWEB)

    Armstrong, D.E.J., E-mail: david.armstrong@materials.ox.ac.uk [Department of Materials, University of Oxford, Parks Road, Oxford, OX1 3PH (United Kingdom); Haseeb, A.S.M.A. [Department of Mechanical Engineering, University of Malaya, 50603 Kuala Lumpur (Malaysia); Roberts, S.G.; Wilkinson, A.J. [Department of Materials, University of Oxford, Parks Road, Oxford, OX1 3PH (United Kingdom); Bade, K. [Institut fuer Mikrostrukturtechnik (IMT), Karlsruhe Institute of Technology, Hermann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen (Germany)

    2012-04-30

    Nanocrystalline nickel-tungsten alloys have great potential in the fabrication of components for microelectromechanical systems. Here the fracture toughness of Ni-12.7 at.%W alloy micro-cantilever beams was investigated. Micro-cantilevers were fabricated by UV lithography and electrodeposition and notched by focused ion beam machining. Load was applied using a nanoindenter and fracture toughness was calculated from the fracture load. Fracture toughness of the Ni-12.7 at.%W was in the range of 1.49-5.14 MPa {radical}m. This is higher than the fracture toughness of Si (another important microelectromechanical systems material), but considerably lower than that of electrodeposited nickel and other nickel based alloys. - Highlights: Black-Right-Pointing-Pointer Micro-scale cantilevers manufactured by electro-deposition and focused ion beam machining. Black-Right-Pointing-Pointer Nanoindenter used to perform micro-scale fracture test on Ni-13at%W micro-cantilevers. Black-Right-Pointing-Pointer Calculation of fracture toughness of electrodeposited Ni-13at%W thin films. Black-Right-Pointing-Pointer Fracture toughness values lower than that of nanocrystalline nickel.

  17. Baseline Fracture Toughness and CGR testing of alloys X-750 and XM-19 (EPRI Phase I)

    Energy Technology Data Exchange (ETDEWEB)

    J. H. Jackson; S. P. Teysseyre

    2012-02-01

    The Advanced Test Reactor National Scientific User Facility (ATR NSUF) and Electric Power Research Institute (EPRI) formed an agreement to test representative alloys used as reactor structural materials as a pilot program toward establishing guidelines for future ATR NSUF research programs. This report contains results from the portion of this program established as Phase I (of three phases) that entails baseline fracture toughness, stress corrosion cracking (SCC), and tensile testing of selected materials for comparison to similar tests conducted at GE Global Research. The intent of this Phase I research program is to determine baseline properties for the materials of interest prior to irradiation, and to ensure comparability between laboratories using similar testing techniques, prior to applying these techniques to the same materials after having been irradiated at the Advanced Test Reactor (ATR). The materials chosen for this research are the nickel based super alloy X-750, and nitrogen strengthened austenitic stainless steel XM-19. A spare core shroud upper support bracket of alloy X-750 was purchased by EPRI from Southern Co. and a section of XM-19 plate was purchased by EPRI from GE-Hitachi. These materials were sectioned at GE Global Research and provided to INL.

  18. Baseline Fracture Toughness and CGR testing of alloys X-750 and XM-19 (EPRI Phase I)

    Energy Technology Data Exchange (ETDEWEB)

    J. H. Jackson; S. P. Teysseyre

    2012-10-01

    The Advanced Test Reactor National Scientific User Facility (ATR NSUF) and Electric Power Research Institute (EPRI) formed an agreement to test representative alloys used as reactor structural materials as a pilot program toward establishing guidelines for future ATR NSUF research programs. This report contains results from the portion of this program established as Phase I (of three phases) that entails baseline fracture toughness, stress corrosion cracking (SCC), and tensile testing of selected materials for comparison to similar tests conducted at GE Global Research. The intent of this Phase I research program is to determine baseline properties for the materials of interest prior to irradiation, and to ensure comparability between laboratories using similar testing techniques, prior to applying these techniques to the same materials after having been irradiated at the Advanced Test Reactor (ATR). The materials chosen for this research are the nickel based super alloy X-750, and nitrogen strengthened austenitic stainless steel XM-19. A spare core shroud upper support bracket of alloy X-750 was purchased by EPRI from Southern Co. and a section of XM-19 plate was purchased by EPRI from GE-Hitachi. These materials were sectioned at GE Global Research and provided to INL.

  19. Surface Oxidation Phenomena of Ni-Based Alloy 600 in PWR Primary Water Conditions

    Energy Technology Data Exchange (ETDEWEB)

    Lim, Yun Soo; Hwang, Seong Sik; Kim, Sung Woo [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-05-15

    There is, nevertheless, growing evidence in support for the internal oxidation model by Scot, in which grain boundary oxidation is responsible for embrittlement and cracking. Grain boundaries can act as an enhanced diffusion path for oxidation, and grain boundary oxidation can be regarded as a precursor for crack initiation. Oxidation of the grain boundary in almost all nickel-based alloys exposed to primary water is known to be detrimental for grin boundary cohesion. Panter et al. showed that the crack initiation time is strongly reduced when the specimens are pre-exposed in a simulated PWR environment in the absence of applied stress. The changes of the grain boundary structure and chemistry owing to oxygen penetration can increase the sensitivity to PWSCC under a load since grain boundary oxidization significantly weakens the grain boundary strength. Most of the important experimental results obtained are believed to correlate with the oxidation penetration into the material. A spinel structure was detected by XRD in the oxide layers. Several different types of oxide scales were found by SEM examination on the corroded surface of Alloy 600 after an immersion test in the primary water environments. Surface grain boundaries were oxidized by oxygen penetration into the matrix through grain boundaries. Grain boundary oxidization is thought to be the main reason for intergranular cracking in this alloy in a primary water environment of a PWR.

  20. Alloy Fabrication Laboratory

    Data.gov (United States)

    Federal Laboratory Consortium — At NETL’s Alloy Fabrication Facility in Albany, OR, researchers conduct DOE research projects to produce new alloys suited to a variety of applications, from gas...

  1. Turbine Blade Alloy

    Science.gov (United States)

    MacKay, Rebecca

    2001-01-01

    The High Speed Research Airfoil Alloy Program developed a fourth-generation alloy with up to an +85 F increase in creep rupture capability over current production airfoil alloys. Since improved strength is typically obtained when the limits of microstructural stability are exceeded slightly, it is not surprising that this alloy has a tendency to exhibit microstructural instabilities after high temperature exposures. This presentation will discuss recent results obtained on coated fourth-generation alloys for subsonic turbine blade applications under the NASA Ultra-Efficient Engine Technology (UEET) Program. Progress made in reducing microstructural instabilities in these alloys will be presented. In addition, plans will be presented for advanced alloy development and for computational modeling, which will aid future alloy development efforts.

  2. Welding And Cutting A Nickel Alloy By Laser

    Science.gov (United States)

    Banas, C. M.

    1990-01-01

    Technique effective and energy-efficient. Report describes evaluation of laser welding and cutting of Inconel(R) 718. Notes that electron-beam welding processes developed for In-718, but difficult to use on large or complex structures. Cutting of In-718 by laser fast and produces only narrow kerf. Cut edge requires dressing, to endure fatigue.

  3. Environmentally-assisted cracking behaviour in the transition region of an Alloy182/SA 508 Cl.2 dissimilar metal weld joint in simulated boiling water reactor normal water chemistry environment

    Science.gov (United States)

    Seifert, H. P.; Ritter, S.; Shoji, T.; Peng, Q. J.; Takeda, Y.; Lu, Z. P.

    2008-08-01

    The stress corrosion cracking (SCC) and corrosion fatigue behaviour perpendicular and parallel to the fusion line in the transition region between the Alloy 182 Nickel-base weld metal and the adjacent SA 508 Cl.2 low-alloy reactor pressure vessel (RPV) steel of a simulated dissimilar metal weld joint was investigated under boiling water reactor normal water chemistry conditions. A special emphasis was placed to the question whether a fast growing interdendritic SCC crack in the highly susceptible Alloy 182 weld metal can easily cross the fusion line and significantly propagate into the adjacent low-alloy RPV steel. Cessation of interdendritic SCC crack growth was observed in high-purity or sulphate-containing oxygenated water under constant or periodical partial unloading conditions for those parts of the crack front, which reached the fusion line. In chloride containing water, on the other hand, the interdendritic SCC crack in the Alloy 182 weld metal very easily crossed the fusion line and further propagated with a very high rate as a transgranular crack into the heat-affected zone and base metal of the adjacent low-alloy steel. The observed SCC cracking behaviour at the interface correlates excellently with the field experience of such dissimilar metal weld joints, where SCC cracking was usually confined to the Alloy 182 weld metal.

  4. Environmentally-assisted cracking behaviour in the transition region of an Alloy182/SA 508 Cl.2 dissimilar metal weld joint in simulated boiling water reactor normal water chemistry environment

    Energy Technology Data Exchange (ETDEWEB)

    Seifert, H.P. [Paul Scherrer Institute (PSI), Nuclear Energy and Safety Research Department, Laboratory for Nuclear Materials, 5232 Villigen PSI (Switzerland)], E-mail: hans-peter.seifert@psi.ch; Ritter, S. [Paul Scherrer Institute (PSI), Nuclear Energy and Safety Research Department, Laboratory for Nuclear Materials, 5232 Villigen PSI (Switzerland); Shoji, T.; Peng, Q.J.; Takeda, Y.; Lu, Z.P. [Fracture and Reliability Research Institute (FRI), Tohoku University, Sendai (Japan)

    2008-08-31

    The stress corrosion cracking (SCC) and corrosion fatigue behaviour perpendicular and parallel to the fusion line in the transition region between the Alloy 182 Nickel-base weld metal and the adjacent SA 508 Cl.2 low-alloy reactor pressure vessel (RPV) steel of a simulated dissimilar metal weld joint was investigated under boiling water reactor normal water chemistry conditions. A special emphasis was placed to the question whether a fast growing interdendritic SCC crack in the highly susceptible Alloy 182 weld metal can easily cross the fusion line and significantly propagate into the adjacent low-alloy RPV steel. Cessation of interdendritic SCC crack growth was observed in high-purity or sulphate-containing oxygenated water under constant or periodical partial unloading conditions for those parts of the crack front, which reached the fusion line. In chloride containing water, on the other hand, the interdendritic SCC crack in the Alloy 182 weld metal very easily crossed the fusion line and further propagated with a very high rate as a transgranular crack into the heat-affected zone and base metal of the adjacent low-alloy steel. The observed SCC cracking behaviour at the interface correlates excellently with the field experience of such dissimilar metal weld joints, where SCC cracking was usually confined to the Alloy 182 weld metal.

  5. F-Alloy: An Alloy Based Model Transformation Language

    OpenAIRE

    Gammaitoni, Loïc; Kelsen, Pierre

    2015-01-01

    Model transformations are one of the core artifacts of a model-driven engineering approach. The relational logic language Alloy has been used in the past to verify properties of model transformations. In this paper we introduce the concept of functional Alloy modules. In essence a functional Alloy module can be viewed as an Alloy module representing a model transformation. We describe a sublanguage of Alloy called F-Alloy that allows the specification of functional Alloy modules. Module...

  6. PLUTONIUM-THORIUM ALLOYS

    Science.gov (United States)

    Schonfeld, F.W.

    1959-09-15

    New plutonium-base binary alloys useful as liquid reactor fuel are described. The alloys consist of 50 to 98 at.% thorium with the remainder plutonium. The stated advantages of these alloys over unalloyed plutonium for reactor fuel use are easy fabrication, phase stability, and the accompanying advantuge of providing a means for converting Th/sup 232/ into U/sup 233/.

  7. Corrosion Control of Alloy 690 by Shot Peening and Electropolishing under Simulated Primary Water Condition of PWRs

    Directory of Open Access Journals (Sweden)

    Kyung Mo Kim

    2015-01-01

    Full Text Available This work clarifies the effect of surface modifications on the corrosion rate of Alloy 690, a nickel-based alloy for steam generator tubes, under the simulated test conditions of the primary water chemistry in nuclear power plants. The surface stress was modified by the shot peening and electropolishing methods. The shot peening treatment was applied using ceramic beads with different intensities by varying the air pressure and projection angle. The corrosion rate was evaluated by gravimetric analysis and the surface was analyzed by scanning electron microscopy (SEM. The corrosion rate of Alloy 690 was evaluated from the influence of the stress state on the metal surface. Based on the observation of the surface after the corrosion test, the oxide composition and its structure were affected by the surface modifications. The corrosion behavior of Alloy 690 was distinguished by the shot peening intensity on the surface, and additional electropolishing was effective at reducing the dissolution of nickel ions from the metal surface.

  8. High strength alloys

    Science.gov (United States)

    Maziasz, Phillip James; Shingledecker, John Paul; Santella, Michael Leonard; Schneibel, Joachim Hugo; Sikka, Vinod Kumar; Vinegar, Harold J.; John, Randy Carl; Kim, Dong Sub

    2012-06-05

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tublar that is at least partially made from a material containing at least one of the metal alloys.

  9. High strength alloys

    Energy Technology Data Exchange (ETDEWEB)

    Maziasz, Phillip James [Oak Ridge, TN; Shingledecker, John Paul [Knoxville, TN; Santella, Michael Leonard [Knoxville, TN; Schneibel, Joachim Hugo [Knoxville, TN; Sikka, Vinod Kumar [Oak Ridge, TN; Vinegar, Harold J [Bellaire, TX; John, Randy Carl [Houston, TX; Kim, Dong Sub [Sugar Land, TX

    2010-08-31

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tubular that is at least partially made from a material containing at least one of the metal alloys.

  10. Biocompatibility of dental alloys

    Energy Technology Data Exchange (ETDEWEB)

    Braemer, W. [Heraeus Kulzer GmbH and Co. KG, Hanau (Germany)

    2001-10-01

    Modern dental alloys have been used for 50 years to produce prosthetic dental restorations. Generally, the crowns and frames of a prosthesis are prepared in dental alloys, and then veneered by feldspar ceramics or composites. In use, the alloys are exposed to the corrosive influence of saliva and bacteria. Metallic dental materials can be classified as precious and non-precious alloys. Precious alloys consist of gold, platinum, and small amounts of non-precious components such as copper, tin, or zinc. The non-precious alloys are based on either nickel or cobalt, alloyed with chrome, molybdenum, manganese, etc. Titanium is used as Grade 2 quality for dental purposes. As well as the dental casting alloys, high purity electroplated gold (99.8 wt.-%) is used in dental technology. This review discusses the corrosion behavior of metallic dental materials with saliva in ''in vitro'' tests and the influence of alloy components on bacteria (Lactobacillus casei and Streptococcus mutans). The test results show that alloys with high gold content, cobalt-based alloys, titanium, and electroplated gold are suitable for use as dental materials. (orig.)

  11. Creep Resistant Zinc Alloy

    Energy Technology Data Exchange (ETDEWEB)

    Frank E. Goodwin

    2002-12-31

    This report covers the development of Hot Chamber Die Castable Zinc Alloys with High Creep Strengths. This project commenced in 2000, with the primary objective of developing a hot chamber zinc die-casting alloy, capable of satisfactory service at 140 C. The core objectives of the development program were to: (1) fill in missing alloy data areas and develop a more complete empirical model of the influence of alloy composition on creep strength and other selected properties, and (2) based on the results from this model, examine promising alloy composition areas, for further development and for meeting the property combination targets, with the view to designing an optimized alloy composition. The target properties identified by ILZRO for an improved creep resistant zinc die-casting alloy were identified as follows: (1) temperature capability of 1470 C; (2) creep stress of 31 MPa (4500 psi); (3) exposure time of 1000 hours; and (4) maximum creep elongation under these conditions of 1%. The project was broadly divided into three tasks: (1) Task 1--General and Modeling, covering Experimental design of a first batch of alloys, alloy preparation and characterization. (2) Task 2--Refinement and Optimization, covering Experimental design of a second batch of alloys. (3) Task 3--Creep Testing and Technology transfer, covering the finalization of testing and the transfer of technology to the Zinc industry should have at least one improved alloy result from this work.

  12. Creep Resistant Zinc Alloy

    Energy Technology Data Exchange (ETDEWEB)

    Frank E. Goodwin

    2002-12-31

    This report covers the development of Hot Chamber Die Castable Zinc Alloys with High Creep Strengths. This project commenced in 2000, with the primary objective of developing a hot chamber zinc die-casting alloy, capable of satisfactory service at 140 C. The core objectives of the development program were to: (1) fill in missing alloy data areas and develop a more complete empirical model of the influence of alloy composition on creep strength and other selected properties, and (2) based on the results from this model, examine promising alloy composition areas, for further development and for meeting the property combination targets, with the view to designing an optimized alloy composition. The target properties identified by ILZRO for an improved creep resistant zinc die-casting alloy were identified as follows: (1) temperature capability of 1470 C; (2) creep stress of 31 MPa (4500 psi); (3) exposure time of 1000 hours; and (4) maximum creep elongation under these conditions of 1%. The project was broadly divided into three tasks: (1) Task 1--General and Modeling, covering Experimental design of a first batch of alloys, alloy preparation and characterization. (2) Task 2--Refinement and Optimization, covering Experimental design of a second batch of alloys. (3) Task 3--Creep Testing and Technology transfer, covering the finalization of testing and the transfer of technology to the Zinc industry should have at least one improved alloy result from this work.

  13. Performance of NiB inhibitor for PbSCC of alloy 600 in Pb-contaminated water and caustic solutions

    Science.gov (United States)

    Kim, Joung Soo; Yi, Yong-Sun; Kwon, Oh Chul; Kim, Mi-Ae; Kim, Hong Pyo

    2008-06-01

    Nickel-based iron-chromium alloys are used as steam generator (SG) tubing materials in nuclear power plants (NPPs) but experience intergranular stress corrosion cracking (IGSCC) and lead stress corrosion cracking (PbSCC) due to the harsh operating conditions of NPPs. In order to improve the integrity of SGs, many studies have sought suitable inhibitors for IGSCC, while those for PbSCC have been sought to a limited extent. In this study, the performance of nickel boride (NiB) as an inhibitor for PbSCC was evaluated. Nickel boride has been shown to be a good inhibitor for IGSCC of Alloy (or Inconel) 600 in a caustic aqueous solution containing no lead (Pb). No significant SCC was observed to occur in Alloy 600 tested in pure water under the slow strain rate test (SSRT) condition in this study. A mixed mode of IGSCC and TGSCC, however, occurred relatively easily in Alloy 600 tested in pure water containing lead oxide (PbO) at 315 °C. The susceptibility of Alloy 600 to SCC decreased with the addition of NiB, implying that NiB can be used as an inhibitor for PbSCC in Pb-contaminated water.

  14. Thresholds of time dependent intergranular crack growth in a nickel disc alloy Alloy 720Li

    Directory of Open Access Journals (Sweden)

    Li Hangyue

    2014-01-01

    Full Text Available At high temperatures in air, introducing a dwell period at the peak stress of fatigue cycles promotes time dependent intergranular crack growth which can increase crack growth rates by upto a few orders of magnitude from the rates of transgranular fatigue crack growth in superalloys. It is expected that time dependent intergranular crack growth in nickel-based superalloys may not occur below a critical mechanical driving force, ΔKth−IG, analogous to a fatigue threshold (ΔKth and a critical temperature, Tth. In this study, dwell fatigue crack growth tests have been carefully designed and conducted on Alloy 720Li to examine such thresholds. Unlike a fatigue threshold, the threshold stress intensity factor range for intergranular crack growth is observed to be highly sensitive to microstructure, dwell time and test procedure. The near threshold crack growth behaviour is made complex by the interactions between grain boundary oxidation embrittlement and crack tip stress relaxation. In general, lower ΔKth−IG values are associated with finer grain size and/or shorter dwell times. Often a load increasing procedure promotes stress relaxation and tends to lead to higher ΔKth−IG. When there is limited stress relaxation at the crack tip, similar ΔKth−IG values are measured with load increasing and load shedding procedures. They are generally higher than the fatigue threshold (ΔKth despite faster crack growth rates (da/dN in the stable crack growth regime. Time dependent intergranular crack growth cannot be activated below a temperature of 500 ∘C.

  15. Effect of thermal aging to microstructure of the interface of low alloy Steel and Ni-based alloy filler metal of dissimilar weld metal

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Kyoung Joon; Shin, Sang Hoon; Kim, Jong Jin; Choi, Sang Il; Kim, Ji Hyun [Ulsan National Institute of Science and Technology, Ulsan (Korea, Republic of)

    2012-10-15

    Dissimilar Metal Welds (DMWs) is generally applied to nuclear power plants for manufacturing and machining in structural components such as reactor pressure vessels and pressurizer nozzles. Alloy 152 is used frequently as filler metal in the manufacture of the DMW in light water reactors to join the low alloy steel pressure vessel nozzles and steam generator nozzles to nickel-based wrought alloy or austenitic stainless steel components. However, in recent years cracking phenomena has been observed in the welded joints. Additionally, the number of long-term aged nuclear power plants is increasing. Concerns have been raised to the integrity and reliability in the joint transition zone due to the high susceptibility of the heat affected zone (HAZ) and the fusion boundary (FB) to stress corrosion cracking in combination with thermal aging. Since the material microstructure and chemical composition are key parameters affecting the stress corrosion cracking, improving the understanding of stress corrosion cracking at the FB region requ